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Original instructions 7/13

PARTS MANUAL PM777CSSENG.713

HYDRAULIC HAMMER RAMMER 777 CITY SCALING STD Serial No. 777A0816-UP

TABLE OF CONTENTS 1. Housing unit CITY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 2. Housing unit SCALING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 3. Housing unit STD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 4. Accumulators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 5. Pressure adjusting valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 6. Body parts CITY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 7. Body parts SCALING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 8. Body parts STD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 9. Lower tool bushing CITY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 10. Lower tool bushing SCALING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 11. Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 12. Swivel couplings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 13. Seal set CITY, SCALING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 14. Seal set STD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 15. Service kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

GENUINE RAMMER SPARE PARTS Rammer genuine spare parts are designed and manufactured by using the latest technological knowledge and engineering skills. Rammer spare parts are made of the best available materials with the most advanced manufacturing techniques. It is important that you use only genuine Rammer spare parts, to ensure easy operation, maintenance and repair of the product. Please note that eventual warranty claims will be handled only if you have used genuine Rammer parts in your Rammer. LOCATION OF THE SERIAL NUMBER It’s important to make correct reference to the serial number of the product when ordering spare parts. Identification of serial number is the only proper means of maintaining and identifying parts for a specific product. The location of equipment serial number is pointed in “Operation and mantenance” manual. SPARE PART ORDERS Quick spare part deliveries are secured by exact orders. Required information: • Name of customer and contact person • Order number (when available) • Delivery address • Mode of delivery (air mail etc.) • Required delivery date • Invoicing address • Model and serial number of the product • Name, number and required amount of spare parts

777 CITY, SCALING, STD

PARTS

COPYRIGHT © 2013 SANDVIK MINING AND CONSTRUCTION OY

Parts - Page 3

Housing unit CITY

1.

777 CITY, SCALING, STD

HOUSING UNIT CITY

Item

Description

Part no.

Specification

Note Qty

1

Housing plates

165355

1

2

Damper

161593

1

3

Damper

161594

1

5

Plug

161833

2

6

Parallel pin

901101

10m6x70 ISO 8734

2

7

Hex. socket screw

900003

M16x100-8.8 ISO 4762

4

8

Hex. socket screw

952680

M16x140-8.8 ISO 4762

2

9

Lock washer

90597

M16 NORD-LOCK

26

10

Hex. screw

90566

M16x70-8.8 ISO 4014

10

11

Hex. nut

91000

M16-8 ISO 4032

10

12

Shield

164712

20

Label set (incl. part 20.1)

170412

20.1

Safety label set

169400

Page 4 - Parts

1 1 English

1

COPYRIGHT © 2013 SANDVIK MINING AND CONSTRUCTION OY

777 CITY, SCALING, STD

2.

Housing unit SCALING

HOUSING UNIT SCALING

R061163

Item

Description

Part no.

Specification

Note Qty

1

Housing plates

170847

1

2

Damper

161593

1

3

Damper

161594

1

5

Plug

170744

2

6

Parallel pin

901101

10m6x70 ISO 8734

2

7

Hex. socket screw

900003

M16x100-8.8 ISO 4762

4

8

Hex. socket screw

952680

M16x140-8.8 ISO 4762

2

9

Lock washer

90597

M16 NORD-LOCK

26

10

Hex. screw

90566

M16x70-8.8 ISO 4014

10

11

Hex. nut

91000

M16-8 ISO 4032

10

12

Shield

170849

20

Label set (incl. part 20.1)

170412

20.1

Safety label set

169400

1 1 English

COPYRIGHT © 2013 SANDVIK MINING AND CONSTRUCTION OY

1

Parts - Page 5

Housing unit STD

3.

777 CITY, SCALING, STD

HOUSING UNIT STD

8 1

10

7

6

10 9 6

7

5

4

5

3 R061205

Page 6 - Parts

COPYRIGHT © 2013 SANDVIK MINING AND CONSTRUCTION OY

777 CITY, SCALING, STD

Housing unit STD

Item

Description

Part no.

Specification

Note

Qty

1

Housing plates

171496

3

Plug

170994

4

Split pin

904015

10x100 ISO 8752

1

5

Split pin

904001

6x24 ISO 8752

2

6

Hex. screw

901445

M24x90-10.9 ISO 4014

12

7

Lock washer

91038

M24 NORD-LOCK

12

8

Hex. screw

90566

M16x70-8.8 ISO 4014

10

9

Hex. nut

91000

M16-8 ISO 4032

10

10

Lock washer

90597

M16 NORD-LOCK

20

20

Label set (incl. part 20.1)

170412

20.1

Safety label set

169400

1 1

1 English

COPYRIGHT © 2013 SANDVIK MINING AND CONSTRUCTION OY

1

Parts - Page 7

Accumulators

4.

777 CITY, SCALING, STD

ACCUMULATORS

R061160

Page 8 - Parts

COPYRIGHT © 2013 SANDVIK MINING AND CONSTRUCTION OY

777 CITY, SCALING, STD

Accumulators

Item

Description

Part no.

Specification

1

Cover (incl. parts 15-19)

163399

1

2

Accumulator bottom

162917

1

3

Membrane

300293

1

4

O-ring

90005

D105

*

1

5

O-ring

90012

D19

*

3

6

O-ring

950259

D22

*

7

Assembly ring

162916

1

8

Accumulator cover

162918

1

9

Seal

953223

10

Membrane

113064

1

11

Shield plug

400300

2

12

O-ring

910006

13

Filling plug

42074

14

Usit-ring

90056

8-13.9-1

15

Flange plug

90403

R1/4

2

16

Flange plug

41658

R1/4

2

17

Flange plug

90424

R1/2

1

D171

D23

Note Qty

*

*

1

1

2 2

*

2

18

Hex. screw

90514

M16x30-8.8 ISO 4017

1

19

Lock washer

90597

M16 NORD-LOCK

1

20

Hex. socket screw

900049

M24x100-8.8 ISO 4762

4

21

Lock washer

91038

M24 NORD-LOCK

4

22

O-ring

954173

D95

*

1

23

O-ring

953933

D165

*

1

*) Are included in seal set

COPYRIGHT © 2013 SANDVIK MINING AND CONSTRUCTION OY

Parts - Page 9

Pressure adjusting valve

5.

777 CITY, SCALING, STD

PRESSURE ADJUSTING VALVE

Item

Description

Part no.

Specification

Note Qty

1

Pressure adjusting spool

163059

1

2

Spring housing

161577

1

3

Flange plug

90401

R3/4

1

4

Shim plate

41640

S=1

X

5

Shim plate

41639

S=0.5

X

6

Spring

90114

1

7

Washer

162042

1

8

Seal

951479

*

1

9

O-ring

901143

D29

*

1

10

O-ring

90004

D32

*

1

*) Are included in seal set

Page 10 - Parts

COPYRIGHT © 2013 SANDVIK MINING AND CONSTRUCTION OY

777 CITY, SCALING, STD

6.

Body parts CITY

BODY PARTS CITY

Item

Description

Part no.

Specification

Note Qty

1

Cylinder (incl. parts 2 and 15)

162866

2

Flange plug

90424

3

Distributor cover

161466

4

Distributor

161691

1

5

Steering ring

161431

1

6

Seal

911005

7

Piston

161693

8

Split pin

90363

9

Seal carrier

161428

10

Seal

952549

*

1

11

Seal

952548

*

1

12

O-ring

903405

*

1

13

Tool retaining pin

161411

14

O-ring

952550

D45

15

Grease nipple

90201

R1/8

1 R1/2

3 1

*

1 1

16x120 ISO 8752

2 1

D84

1 *

2 1

*) Are included in seal set

COPYRIGHT © 2013 SANDVIK MINING AND CONSTRUCTION OY

Parts - Page 11

Body parts SCALING

7.

777 CITY, SCALING, STD

BODY PARTS SCALING

Page 12 - Parts

COPYRIGHT © 2013 SANDVIK MINING AND CONSTRUCTION OY

777 CITY, SCALING, STD

Body parts SCALING

Item

Description

Part no.

1

Cylinder (incl. parts 2, 15, 16 and 170275 18)

Specification

Note Qty 1

2

Flange plug

90424

3

Distributor cover

161466

R1/2

3 1

4

Distributor

161691

1

5

Steering ring

161431

1

6

Seal

911005

7

Piston

161693

8

Split pin

90363

9

Seal carrier

161428

10

Seal

952549

*

1

11

Seal

952548

*

1

12

O-ring

903405

*

1

13

Tool retaining pin

161411

14

O-ring

952550

D45

15

Grease nipple

90201

R1/8

16

Nozzle

954101

1

17

Connector (incl. parts 17.2-17.5)

170540

3

*

1 1

16x120 ISO 8752

2 1

D84

1 *

2 1

17.2

Hex. socket screw

900046

M12x35-8.8 ISO 4762

2

17.3

Lock washer

91012

M12 NORD-LOCK

2

17.4

O-ring

901182

D11

17.5

Connector

951295

*

1 1

18

Flange plug

93203

19

Plate

170549

R1/8

1

20

Hex. screw

951488

M16x90-8.8 ISO 4014

4

21

Lock washer

90597

M16 NORD-LOCK

4

22

Hose assembly

170475

1

23

Hose assembly

170477

2

1

*) Are included in seal set

COPYRIGHT © 2013 SANDVIK MINING AND CONSTRUCTION OY

Parts - Page 13

Body parts STD

8.

777 CITY, SCALING, STD

BODY PARTS STD 2 2

2 1

3 14

8

4

8 5 13 14 15

6

10 7

11 R061206

9

12

Item

Description

Part no.

Specification

Note Qty

1

Cylinder (incl. parts 2 and 15)

171216

2

Flange plug

90424

3

Distributor cover

161466

1

4

Distributor

161691

1

5

Steering ring

161431

1

6

Seal

911005

7

Piston

161693

8

Split pin

90363

9

Seal carrier

161428

10

Seal

954234

*

1

11

Seal

954235

*

1

12

O-ring

903405

*

1

13

Tool retaining pin

161411

14

O-ring

952550

D45

15

Grease nipple

90201

R1/8

1 R1/2

3

*

1 1

16x120 ISO 8752

2 1

D84

1 *

2 1

*) Are included in seal set

Page 14 - Parts

COPYRIGHT © 2013 SANDVIK MINING AND CONSTRUCTION OY

777 CITY, SCALING, STD

9.

Item

Lower tool bushing CITY

LOWER TOOL BUSHING CITY

Description

Part no.

1

Lower tool bushing (incl. part 1.2) 163675

1.2

Seal

Specification

103364

Note Qty 1 *

1

*) Are included in seal set

COPYRIGHT © 2013 SANDVIK MINING AND CONSTRUCTION OY

Parts - Page 15

Lower tool bushing SCALING

777 CITY, SCALING, STD

10. LOWER TOOL BUSHING SCALING

R061188

Item

Description

Part no.

1

Lower tool bushing (incl. part 1.2) 171257

1.2

Seal

103364

Specification

Note Qty 1 *

1

*) Are included in seal set

Page 16 - Parts

COPYRIGHT © 2013 SANDVIK MINING AND CONSTRUCTION OY

777 CITY, SCALING, STD

Tool

11. TOOL

Item

Description

Part no.

Specification

1

Chisel

BJ701

L = 740 mm, W = 27.1 kg, D = 80 mm

1

2

Moil point

BJ703

L = 740 mm, W = 27.1 kg, D = 80 mm

1

3

Spade, parallel to boom

BJ705

L = 740 mm, W = 25 kg, Width = 200 mm

1

4

Spade, transverse to boom

BJ706

L = 740 mm, W = 25 kg, Width = 200 mm

1

5

Compacting plate

BJ707

L = 700 mm, W = 68.1 kg, Plate D = 330 mm

1

COPYRIGHT © 2013 SANDVIK MINING AND CONSTRUCTION OY

Note Qty

Parts - Page 17

Swivel couplings

777 CITY, SCALING, STD

12. SWIVEL COUPLINGS

R060977

Page 18 - Parts

COPYRIGHT © 2013 SANDVIK MINING AND CONSTRUCTION OY

777 CITY, SCALING, STD

Swivel couplings

Item

Description

Part no.

Specification

Note Qty

1

Swivel couplings (incl. parts 1.11.10)

165579

1

1.1

Manifold

163401

1

1.2

Swivel

164769

2

1.3

Screw

163387

2

1.4

Flange plug

90424

R1/2

4

1.5

Hex. socket screw

91105

M16x70-8.8 ISO 4762

4

1.6

Lock washer

90597

M16 NORD-LOCK

4

1.7

Seal

951369

D36

*

4

1.8

O-ring

901135

D17

*

2

1.9

O-ring

903234

D44

*

4

1.10

O-ring

90000

D24

*

2

*) Are included in seal set

COPYRIGHT © 2013 SANDVIK MINING AND CONSTRUCTION OY

Parts - Page 19

Seal set CITY, SCALING

777 CITY, SCALING, STD

13. SEAL SET CITY, SCALING 951369

903234

903234

910006 Seal set 163245 901135 90056 910006

90000 90056 903234

903234

901143 90004

951369

951479

901135

90005

911005 90012 952675 90012

950259

901182

901182

952550

952550

954173

953223

952549 952548

953933

903405

103364 This summary only indicates the position of the seals. It must NOT be used as R061161 assembly instruction. Read the manual.

Page 20 - Parts

COPYRIGHT © 2013 SANDVIK MINING AND CONSTRUCTION OY

777 CITY, SCALING, STD

Seal set CITY, SCALING

Item

Description

Part no.

Specification

Note Qty

Kit

Seal set (incl. parts 1-23)

163245

1

O-ring

90005

D105

1

2

O-ring

90012

D19

3

3

O-ring

950259

D22

1

4

Seal

953223

D171

1

1

5

O-ring

910006

D23

2

6

Usit-ring

90056

8-13.9-1

2

7

Seal

951479

D18

1

8

O-ring

901143

D29

1

9

O-ring

90004

D32

1

10

Seal

911005

1

11

Seal

952549

1

12

Seal

952548

1

13

O-ring

903405

D84

1

14

O-ring

952550

D45

2

15

Seal

103364

16

O-ring

952675

17

Seal

951369

D36

4

18

O-ring

901135

D17

2

19

O-ring

903234

D44

4

20

O-ring

90000

D24

2

21

O-ring

953933

D165

1

22

O-ring

954173

D95

1

23

O-ring

901182

D11

3

1 D101

COPYRIGHT © 2013 SANDVIK MINING AND CONSTRUCTION OY

1

Parts - Page 21

Seal set STD

777 CITY, SCALING, STD

14. SEAL SET STD 951369

903234

903234

910006 Seal set 171529 901135 90056 910006

90000 90056 903234

903234

901143 90004

951369

951479

901135

90005

911005 90012 952675 90012

950259

952550

952550

954173

953223

954234 954235

953933

903405

103364 This summary only indicates the position of the seals. It must NOT be used as R061207 assembly instruction. Read the manual.

Page 22 - Parts

COPYRIGHT © 2013 SANDVIK MINING AND CONSTRUCTION OY

777 CITY, SCALING, STD

Seal set STD

Item

Description

Part no.

Specification

Note Qty

Kit

Seal set (incl. parts 1-23)

171529

1

O-ring

90005

D105

1

2

O-ring

90012

D19

3

3

O-ring

950259

D22

1

4

Seal

953223

D171

1

1

5

O-ring

910006

D23

2

6

Usit-ring

90056

8-13.9-1

2

7

Seal

951479

D18

1

8

O-ring

901143

D29

1

9

O-ring

90004

D32

1

10

Seal

911005

1

11

Seal

954234

1

12

Seal

954235

1

13

O-ring

903405

D84

1

14

O-ring

952550

D45

2

15

Seal

103364

16

O-ring

952675

17

Seal

951369

D36

4

18

O-ring

901135

D17

2

19

O-ring

903234

D44

4

20

O-ring

90000

D24

2

21

O-ring

953933

D165

1

22

O-ring

954173

D95

1

23

O-ring

901182

D11

3

1 D101

COPYRIGHT © 2013 SANDVIK MINING AND CONSTRUCTION OY

1

Parts - Page 23

Service kit

777 CITY, SCALING, STD

15. SERVICE KIT

Item

Description

Part no.

Kit

Servicekit (incl. parts 1 - 6)

K1BJ70

1

1

Membrane

300293

1

2

Membrane

113064

1

3

Tool retaining pin

161411

1

4

Lower tool bushing

163675

1

5

Seal set

163245

1

6

Seal set

171529

1

Page 24 - Parts

Specification

Note Qty

COPYRIGHT © 2013 SANDVIK MINING AND CONSTRUCTION OY

COPYRIGHT © 2013 SANDVIK MINING AND CONSTRUCTION OY

Page 25

Page 26

COPYRIGHT © 2013 SANDVIK MINING AND CONSTRUCTION OY

COPYRIGHT © 2013 SANDVIK MINING AND CONSTRUCTION OY

Page 27

®

Sandvik Mining and Construction Oy, Breakers Lahti Taivalkatu 8, P.O. Box 165, FI-15101 Lahti, Finland Phone Int. +358 205 44 151, Telefax Int. +358 205 44 150 www.rammer.com

15-32-14091-45-4-392 18-32-14091-24-152-357