• Author / Uploaded
• SerkanAl

Citation preview

Original instructions 9/13

PARTS MANUAL PM555CSSENG.913

HYDRAULIC HAMMER RAMMER 555 CITY SCALING STD Serial No. 555A0005-UP

TABLE OF CONTENTS 1. Housing unit CITY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 2. Housing unit SCALING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 3. Housing unit STD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 4. Accumulators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 5. Pressure adjusting valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 6. Body parts CITY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 7. Body parts SCALING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 8. Body parts STD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 9. Lower tool bushing CITY, STD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 10. Lower tool bushing SCALING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 11. Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 12. Swivel couplings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 13. Seal set CITY, SCALING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 14. Seal set STD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 15. Service kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

GENUINE RAMMER SPARE PARTS Rammer genuine spare parts are designed and manufactured by using the latest technological knowledge and engineering skills. Rammer spare parts are made of the best available materials with the most advanced manufacturing techniques. It is important that you use only genuine Rammer spare parts, to ensure easy operation, maintenance and repair of the product. Please note that eventual warranty claims will be handled only if you have used genuine Rammer parts in your Rammer. LOCATION OF THE SERIAL NUMBER It’s important to make correct reference to the serial number of the product when ordering spare parts. Identification of serial number is the only proper means of maintaining and identifying parts for a specific product. The location of equipment serial number is pointed in “Operation and mantenance” manual. SPARE PART ORDERS Quick spare part deliveries are secured by exact orders. Required information: • Name of customer and contact person • Order number (when available) • Delivery address • Mode of delivery (air mail etc.) • Required delivery date • Invoicing address • Model and serial number of the product • Name, number and required amount of spare parts

555 CITY, SCALING, STD

PARTS

COPYRIGHT © 2013 SANDVIK MINING AND CONSTRUCTION OY

Parts - Page 3

Housing unit CITY

1.

555 CITY, SCALING, STD

HOUSING UNIT CITY

10

12

6

9 6 1 2

9 11 9 7

3

9

8 7

9

5

R061077

Item

Description

Part no.

1

Housing plates

168023

1

2

Damper

167744

1

3

Damper

167747

1

5

Plug

161833

6

Parallel pin

901101

10m6x70 ISO 8734

2

7

Hex. socket screw

900003

M16x100-8.8 ISO 4762

4

8

Hex. socket screw

952680

M16x140-8.8 ISO 4762

2

9

Lock washer

90597

M16 NORD-LOCK

26

10

Hex. screw

90566

M16x70-8.8 ISO 4014

10

11

Hex. nut

91000

M16-8 ISO 4032

10

12

Shield

167753

1

20

Label set (incl. part 20.1)

170411

1

20.1

Safety label set

169400

Page 4 - Parts

Specification

Note Qty

1

english

1

COPYRIGHT © 2013 SANDVIK MINING AND CONSTRUCTION OY

555 CITY, SCALING, STD

2.

Housing unit SCALING

HOUSING UNIT SCALING

10

12

6

9 6 1 3

9 11 9 7

4

9

8 7

9

5

R061140

Item

Description

Part no.

Specification

Note Qty

1

Housing plates

170621

1

3

Damper

167744

1

4

Damper

167747

1

5

Plug

170744

1

6

Parallel pin

901101

10m6x70 ISO 8734

2

7

Hex. socket screw

900003

M16x100-8.8 ISO 4762

4

8

Hex. socket screw

952680

M16x140-8.8 ISO 4762

2

9

Lock washer

90597

M16 NORD-LOCK

26

10

Hex. screw

90566

M16x70-8.8 ISO 4014

10

11

Hex. nut

91000

M16-8 ISO 4032

10

12

Shield

170821

20

Label set (incl. part 20.1)

170411

20.1

Safety label set

169400

1 1 english

COPYRIGHT © 2013 SANDVIK MINING AND CONSTRUCTION OY

1

Parts - Page 5

Housing unit STD

3.

555 CITY, SCALING, STD

HOUSING UNIT STD

8 1

10

7

6

10 9 6

7

5

4

5

3 R061213

Page 6 - Parts

COPYRIGHT © 2013 SANDVIK MINING AND CONSTRUCTION OY

555 CITY, SCALING, STD

Housing unit STD

Item

Description

Part no.

1

Housing plates

171525

Specification

Note

Qty 1

3

Plug

171524

4

Split pin

90325

10x80 ISO 8752

1 1

5

Split pin

904001

6x24 ISO 8752

2

6

Hex. screw

902182

M24x70-10.9 ISO 4014

12

7

Lock washer

91038

M24 NORD-LOCK

12

8

Hex. screw

90566

M16x70-8.8 ISO 4014

10

9

Hex. nut

91000

M16-8 ISO 4032

10

10

Lock washer

90597

M16 NORD-LOCK

20

20

Label set (incl. part 20.1)

170411

20.1

Safety label set

169400

1 english

COPYRIGHT © 2013 SANDVIK MINING AND CONSTRUCTION OY

1

Parts - Page 7

Accumulators

4.

555 CITY, SCALING, STD

ACCUMULATORS

Page 8 - Parts

COPYRIGHT © 2013 SANDVIK MINING AND CONSTRUCTION OY

555 CITY, SCALING, STD

Accumulators

Item

Description

Part no.

Specification

1

Cover (incl. parts 15-19)

167012

1

2

Accumulator bottom

166992

1

3

Membrane

102044

1

4

O-ring

94068

D95

*

1

5

O-ring

90011

D14

*

2

6

O-ring

90012

D19

*

7

Assembly ring

166991

1

8

Accumulator cover

167008

1

9

Seal

953599

10

Membrane

154759

1

11

Shield plug

400300

2

12

O-ring

910006

13

Filling plug

42074

14

Usit-ring

90056

8-13.9-1

15

Flange plug

90444

R3/8

1

16

Flange plug

41658

R1/4

1

18

Hex. screw

90514

M16x30-8.8 ISO 4017

1

19

Lock washer

90597

M16 NORD-LOCK

1

20

Hex. socket screw

900005

M20x90-8.8 ISO 4762

4

21

Lock washer

91010

M20 NORD-LOCK

4

22

O-ring

953596

D84

*

1

23

O-ring

953932

D150

*

1

D152

D23

Note Qty

*

*

1

1

2 2

*

2

*) Are included in seal set

COPYRIGHT © 2013 SANDVIK MINING AND CONSTRUCTION OY

Parts - Page 9

Pressure adjusting valve

5.

555 CITY, SCALING, STD

PRESSURE ADJUSTING VALVE

6

3

1

4 5

10

9

7

8

2

R061081 Item

Description

Part no.

Specification

Note Qty

1

Pressure adjusting spool

163059

2

Spring housing

161577

3

Flange plug

90401

R3/4

1

4

Shim plate

41640

S=1

X

5

Shim plate

41639

S=0.5

X

6

Spring

90114

1

7

Washer

162042

1

8

Seal

951479

D18

*

1

9

O-ring

901143

D29

*

1

10

O-ring

90004

D32

*

1

1 1

*) Are included in seal set

Page 10 - Parts

COPYRIGHT © 2013 SANDVIK MINING AND CONSTRUCTION OY

555 CITY, SCALING, STD

6.

Body parts CITY

BODY PARTS CITY 2 2 1

3

8

4 14

8

5

13 14 6

15 10

7 11 9

R061083

12

Item

Description

Part no.

Specification

Note Qty

1

Cylinder (incl. parts 2 and 15)

167010

2

Flange plug

90444

3

Distributor cover

166989

4

Distributor

166988

1

5

Steering ring

166987

1

6

Seal

953597

7

Piston

166986

8

Split pin

953593

9

Seal carrier

167000

10

Seal

963598

*

1

11

Seal

950030

*

1

12

O-ring

953594

*

1

13

Tool retaining pin

167004

14

O-ring

953595

D38

15

Grease nipple

90201

R1/8

1 R3/8

4 1

*

1 1

14x100 ISO 8752

2 1

D74

1 *

2 1

*) Are included in seal set

COPYRIGHT © 2013 SANDVIK MINING AND CONSTRUCTION OY

Parts - Page 11

Body parts SCALING

7.

555 CITY, SCALING, STD

BODY PARTS SCALING

IN

OUT

18

W G

22 21

20

19

A

22 W

A

2

G

2 17

1 8

W

A

17

3 4

17

14

G

8

5

13 14

15 6

16 10

7 11 9

Page 12 - Parts

12

R061142

COPYRIGHT © 2013 SANDVIK MINING AND CONSTRUCTION OY

555 CITY, SCALING, STD

Body parts SCALING

Item

Description

Part no.

Specification

Note

Qty

1

Cylinder (incl. parts 2, 15 and 16) 170286

2

Flange plug

90444

3

Distributor cover

166989

1

4

Distributor

166988

1

5

Steering ring

166987

1

6

Seal

953597

7

Piston

166986

8

Split pin

953593

9

Seal carrier

167000

10

Seal

963598

*

1

11

Seal

950030

*

1

12

O-ring

953594

*

1

13

Tool retaining pin

167004

14

O-ring

953595

D38

15

Grease nipple

90201

R1/8

16

Nozzle

954100

1

17

Connector (incl. parts 17.2-17.5)

170491

3

1 R3/8

4

*

1 1

14x100 ISO 8752

2 1

D74

1 *

2 1

17.2

Hex. socket screw

901902

M12x45-8.8 ISO 4762

2

17.3

Lock washer

91012

M12 NORD-LOCK

2

17.4

O-ring

901182

D11

17.5

Connector

951295

18

Plate

170486

19

Hex. screw

954099

M12x80-8.8 ISO 4014

4

20

Lock washer

91012

M12 NORD-LOCK

4

21

Hose assembly

170476

1

22

Hose assembly

170478

2

*

1 1 1

*) Are included in seal set

COPYRIGHT © 2013 SANDVIK MINING AND CONSTRUCTION OY

Parts - Page 13

Body parts STD

8.

555 CITY, SCALING, STD

BODY PARTS STD 2 2 1

3

8

4 14

8

5

13 14 6

15 10

7 11 9

R061214

12

Item

Description

Part no.

Specification

Note Qty

1

Cylinder (incl. parts 2 and 15)

167010

2

Flange plug

90444

3

Distributor cover

166989

1

4

Distributor

166988

1

5

Steering ring

166987

6

Seal

953597

7

Piston

166986

8

Split pin

953593

9

Seal carrier

167000

10

Seal

954232

*

1

11

Seal

954233

*

1

12

O-ring

953594

D74

*

1

13

Tool retaining pin

167004

14

O-ring

953595

D38

*

2

15

Grease nipple

90201

R1/8

1 R3/8

4

1 *

1 1

14x100 ISO 8752

2 1

1 1

*) Are included in seal set

Page 14 - Parts

COPYRIGHT © 2013 SANDVIK MINING AND CONSTRUCTION OY

555 CITY, SCALING, STD

9.

Lower tool bushing CITY, STD

LOWER TOOL BUSHING CITY, STD

1

1.2

R061080

Item

Description

Part no.

1

Lower tool bushing (incl. part 1.2) 167001

1.2

Seal

Specification

167003

Note Qty 1 *

1

*) Are included in seal set

COPYRIGHT © 2013 SANDVIK MINING AND CONSTRUCTION OY

Parts - Page 15

Lower tool bushing SCALING

555 CITY, SCALING, STD

10. LOWER TOOL BUSHING SCALING

1

1.2

R061141

Item

Description

Part no.

1

Lower tool bushing (incl. part 1.2) 170278

1.2

Seal

167003

Specification

Note Qty 1 *

1

*) Are included in seal set

Page 16 - Parts

COPYRIGHT © 2013 SANDVIK MINING AND CONSTRUCTION OY

555 CITY, SCALING, STD

Tool

11. TOOL

1

2

3

4

5

R061079

Item

Description

Part no.

Specification

1

Chisel

BJ631

L = 650 mm, W = 19.2 kg, D = 72 mm

1

2

Moil point

BJ633

L = 650 mm, W = 19.2 kg, D = 72 mm

1

3

Spade, parallel to boom

BJ635

L = 650 mm, W = 17.9 kg, Width = 150 mm

1

4

Spade, transverse to boom

BJ636

L = 650 mm, W = 17.9 kg, Width = 150 mm

1

5

Compacting plate

BJ637

L = 510 mm, W = 51.4 kg, Plate D = 330 mm

1

COPYRIGHT © 2013 SANDVIK MINING AND CONSTRUCTION OY

Note Qty

Parts - Page 17

Swivel couplings

555 CITY, SCALING, STD

12. SWIVEL COUPLINGS 1.9 1.4

1.1

1.9

1.3

1.2 1.8 1.7

1.10

1.7 1.9

1.6

1.2

1.5

1.9 1.3 1.7

1.4

1.4

1.7 1.8

Page 18 - Parts

R061078

COPYRIGHT © 2013 SANDVIK MINING AND CONSTRUCTION OY

555 CITY, SCALING, STD

Swivel couplings

Item

Description

Part no.

Specification

Note Qty

1

Swivel couplings (incl. parts 1.11.10)

167165

1

1.1

Manifold

167167

1

1.2

Swivel

167697

2

1.3

Screw

166995

2

1.4

Flange plug

90444

R3/8

4

1.5

Hex. socket screw

91041

M12x60-8.8 ISO 4762

4

1.6

Lock washer

91012

M12 NORD-LOCK

4

1.7

Seal

952060

D32

*

4

1.8

O-ring

94035

D13

*

2

1.9

O-ring

94087

D36

*

4

1.10

O-ring

90012

D19

*

2

*) Are included in seal set

COPYRIGHT © 2013 SANDVIK MINING AND CONSTRUCTION OY

Parts - Page 19

Seal set CITY, SCALING

555 CITY, SCALING, STD

13. SEAL SET CITY, SCALING Seal set 168038

94087 94035 90012

952060 94087 94087

94087 952060

90056

910006

910006 94035 952060

90056 953597 901143 90011

90011

951479 90004

953596

90012 94068 901182

953595

901182

953595

953599

963598 950030 953932 953594

167003

This summary only indicates the position of the seals. It must NOT be used as R061084 assembly instruction. Read the manual.

Page 20 - Parts

COPYRIGHT © 2013 SANDVIK MINING AND CONSTRUCTION OY

555 CITY, SCALING, STD

Seal set CITY, SCALING

Item

Description

Part no.

Specification

Kit

Seal set (incl. parts 1-21)

168038

1

1

Seal

953597

1

2

Seal

963598

1

3

Seal

950030

1

4

O-ring

953594

5

O-ring

953595

D38

2

6

O-ring

94068

D95

1

7

O-ring

90011

D14

2

8

O-ring

90012

D19

3

D74

Note Qty

1

9

Seal

953599

D152

1

10

O-ring

910006

D23

2

11

Usit-ring

90056

8-13.9-1

2

12

O-ring

953596

D84

1

13

Seal

951479

D18

1

14

O-ring

901143

D29

1

15

O-ring

90004

D32

1

16

Seal

167003

17

Seal

952060

D32

4

18

O-ring

94035

D13

2

19

O-ring

94087

D36

4

20

O-ring

953932

D150

1

21

O-ring

901182

D11

3

30

Seal set for swivel couplings (incl. part 8 2 pc and parts 17-19)

168040

1

COPYRIGHT © 2013 SANDVIK MINING AND CONSTRUCTION OY

1

Parts - Page 21

Seal set STD

555 CITY, SCALING, STD

14. SEAL SET STD Seal set 171530

94087 94035 90012

952060 94087 94087

94087 952060

910006

90056 910006

94035 952060

90056 953597 901143 90011

90011

951479 90004

953596

90012 94068

953595

953595

953599

954232 954233 953932 953594

167003

This summary only indicates the position of the seals. It must NOT be used as R061215 assembly instruction. Read the manual.

Page 22 - Parts

COPYRIGHT © 2013 SANDVIK MINING AND CONSTRUCTION OY

555 CITY, SCALING, STD

Seal set STD

Item

Description

Part no.

Specification

Kit

Seal set (incl. parts 1-21)

171530

1

1

Seal

953597

1

2

Seal

954232

1

3

Seal

954233

1

4

O-ring

953594

5

O-ring

953595

D38

2

6

O-ring

94068

D95

1

7

O-ring

90011

D14

2

8

O-ring

90012

D19

3

D74

Note Qty

1

9

Seal

953599

D152

1

10

O-ring

910006

D23

2

11

Usit-ring

90056

8-13.9-1

2

12

O-ring

953596

D84

1

13

Seal

951479

D18

1

14

O-ring

901143

D29

1

15

O-ring

90004

D32

1

16

Seal

167003

17

Seal

952060

D32

4

18

O-ring

94035

D13

2

19

O-ring

94087

D36

4

20

O-ring

953932

D150

1

21

O-ring

901182

D11

3

30

Seal set for swivel couplings (incl. part 8 2 pc and parts 17-19)

168040

1

COPYRIGHT © 2013 SANDVIK MINING AND CONSTRUCTION OY

1

Parts - Page 23

Service kit

555 CITY, SCALING, STD

15. SERVICE KIT

Item

Description

Part no.

Kit

Servicekit (incl. parts 1 - 6)

K1555

1

1

Membrane

102044

1

2

Membrane

154759

1

3

Tool retaining pin

167004

1

4

Lower tool bushing

167001

1

5

Seal set

168038

1

6

Seal set

171530

1

Page 24 - Parts

Specification

Note Qty

COPYRIGHT © 2013 SANDVIK MINING AND CONSTRUCTION OY

COPYRIGHT © 2013 SANDVIK MINING AND CONSTRUCTION OY

Page 25

Page 26

COPYRIGHT © 2013 SANDVIK MINING AND CONSTRUCTION OY

COPYRIGHT © 2013 SANDVIK MINING AND CONSTRUCTION OY

Page 27

®

Sandvik Mining and Construction Oy, Breakers Lahti Taivalkatu 8, P.O. Box 165, FI-15101 Lahti, Finland Phone Int. +358 205 44 151, Telefax Int. +358 205 44 150 www.rammer.com

57-36-14091-27-108-14 57-36-14091-27-116-210