C4000 PM en 31

About This Manual The descriptions and illustrations contained in this manual are not in any way binding. Combilift must

Views 62 Downloads 0 File size 15MB

Report DMCA / Copyright

DOWNLOAD FILE

Recommend stories

Citation preview

About This Manual The descriptions and illustrations contained in this manual are not in any way binding. Combilift must reserve the right to make changes without prior notice in the interest of enhancement of the product. This is a generic manual and includes parts for all the trucks listed on the cover page. Some trucks may be customised to suit the needs of individual customers. Therefore these parts may deviate slightly from the parts contained within this manual. Every effort has been made to ensure that the information contained herein is accurate at the time of writing. The machine serial number must be quoted when ordering any of the spare parts contained in this manual.

CONTENTS Assembly

Section

Mainframe - Left Hand Side........................................................................................................................1 Mainframe - Right Hand Side..................................................................................................................... 1.1 Mainframe Assembly - Optional Extras...................................................................................................... 1.2 Rear Arm.................................................................................................................................................... 2 Radiator/Oil Cooler (Diesel)........................................................................................................................3 Radiator/Oil Cooler (LPG)...........................................................................................................................3.1 Radiator/Oil Cooler (Toyota LPG)...............................................................................................................3.1a Oil Cooler Mounted On Hydraulic Tank Assembly..................................................................................... 3.2 Bonnet........................................................................................................................................................ 4 Hydraulic Tank............................................................................................................................................5 Diesel Tank.................................................................................................................................................6 Gas Bottle Carrier.......................................................................................................................................6.1 Double Gas Bottle Carrier Assembly..........................................................................................................6.2 Cabin Assembly - 1.....................................................................................................................................7 Cabin Assembly - 2.....................................................................................................................................7.1 Cabin Assembly - 3.....................................................................................................................................7.2 Cabin Door Assembly.................................................................................................................................7.3 Cabin Foam................................................................................................................................................ 7.4 Air Conditioning Unit...................................................................................................................................7.5 Inching Pedals Assembly............................................................................................................................8 Accelerator Pedel Assembly.......................................................................................................................8.1 IMPCO/PSI LPG Exhaust Assembly.......................................................................................................... 9 Diesel Exhaust Assembly........................................................................................................................... 9.1 IMPCO LPG Tier 2 Exhaust Assembly.......................................................................................................9.2 IMPCO LPG Tier 3 Exhaust Assembly.......................................................................................................9.3 IMPCO LPG Tier 4 Exhaust Assembly.......................................................................................................9.4 Toyota LPG Exhaust Assembly..................................................................................................................9.5 PSI LPG Tier 4 Exhaust Assembly.............................................................................................................9.6 Air Filter...................................................................................................................................................... 10 4-Port Changeover & 6-Port Diverter Valves..............................................................................................11 Bleed Block & Brake Valve.........................................................................................................................11.1 Valve Chest Assembly................................................................................................................................12 Joystick Valve Chest Assembly..................................................................................................................12a Steering Motor Assembly............................................................................................................................12.1 Steering Cylinders...................................................................................................................................... 12.2 Carriage, Tilt, Side Shifting Mast & Fork Positioner Cylinders....................................................................12.3 Wheel Motor Assembly...............................................................................................................................13 XL/Lumber Wheel Motors...........................................................................................................................13.1 Pump/Bell Housing Assembly - Diesel....................................................................................................... 14a Engine Assembly - Diesel...........................................................................................................................14b Pump /Bell Housing - LPG..........................................................................................................................14.1a Engine Assembly - LPG..............................................................................................................................14.1b LPG Supply System Assembly...................................................................................................................14.1bi Exhaust Manifold Assembly - LPG............................................................................................................. 14.1bii Engine Assembly - GM LPG Impco Tier 4..................................................................................................14.2 LPG Delivery System Assembly - GM Impco Tier 4...................................................................................14.2a Manifolds Assembly - GM LPG Impco Tier 4..............................................................................................14.2b Ignition Coil, Distributor & Leads - GM LPG Impco Tier 4.......................................................................... 14.2bi Fuse Box/ECU/Wiring Loom - GM LPG Impco Tier 4.................................................................................14.2bii Pump/Mount Plate Assembly - Toyota LPG............................................................................................... 14.3a Engine Assembly - Toyota LPG..................................................................................................................14.3b LPG Delivery System Assembly - Toyota...................................................................................................14.3bi Manifolds Assembly - Toyota LPG............................................................................................................. 14.3bii Ignition Coil, Distributor & Leads - Toyota LPG..........................................................................................14.3biii Engine Assembly - LPG PSI Tier 4.............................................................................................................14.4b Exhaust Manifold Assembly - LPG PSI Tier 4............................................................................................ 14.4bi Mixer, Throttle & EPR Assembly - LPG PSI Tier 4..................................................................................... 14.4bii Regulator & Lock Off Valve Assembly - LPG PSI Tier 4............................................................................ 14.4biii Ignition Coil, Distributor & Leads - LPG PSI Tier 4..................................................................................... 14.4biv Fuse Box/ECU/Wiring Loom - LPG PSI Tier 4........................................................................................... 14.4bv Engine Assembly - LPG PSI (Non - Certified)............................................................................................ 14.5 Exhaust Manifold Assembly - LPG PSI (Non - Certified)............................................................................14.5bi Mixer, Throttle Assembly - LPG PSI (Non - Certified)................................................................................ 14.5bii Regulator & Lock Off Valve - LPG PSI (Non - Certified).............................................................................14.5biii Ignition Coil, Distributor & Leads - LPG PSI (Non - Certified).....................................................................14.5biv Fuse Box - LPG PSI (Non - Certified).........................................................................................................14.5bv

CONTENTS Dash Assembly........................................................................................................................... Dash Internal Layout (PLC)......................................................................................................... Relay Box Layout........................................................................................................................ Fuse Box - Fuse Layout.............................................................................................................. Wheels........................................................................................................................................ Mast Carriage............................................................................................................................. Forks........................................................................................................................................... Battery & Earth Leads.................................................................................................................

Hydraulic Sections Steering Motor & Valve Chest Feed & Return Lines.................................................................. Drive Pump Feed & Return (Oil Cooler) Lines............................................................................ Extra Oil Cooler Lines................................................................................................................. Standard Rear Hub Hydraulics (Standard Carousel).................................................................. Standard Rear Hub Hydraulics (Auto Carousel)......................................................................... XL Rear Hub Hydraulics (Standard Carousel)............................................................................ XL Rear Hub Hydraulics (Auto Carousel).................................................................................... Toyota Rear Hub Hydraulics (Auto Carousel)............................................................................. Front Motor Drive Lines (Poclain-Bulkheads).............................................................................. Front Motor Bleed & Brake Lines (Poclain-Bulkheads)............................................................... Front Motor Drive Lines (Rexroth)............................................................................................... Front Motor Bleed & Brake Lines (Rexroth)................................................................................ Front Motor Drive Lines (Poclain)................................................................................................ Front Motor Bleed & Brake Lines (Poclain)................................................................................. Toyota Front Motor Drive Lines................................................................................................... Steering Cylinder Lines............................................................................................................... Steering Motor Lines................................................................................................................... Drive Pump To Inch Valve & Brake Valve / Return Block to Tank.............................................. Tilt Cylinder Lines........................................................................................................................ Reach Cylinder Lines.................................................................................................................. Lift & Auxiliary Section Lines....................................................................................................... Side Shifting Mast Lines (Optional)............................................................................................. Fork Positioner Lines (Elecar Mast With Flow Divider)............................................................... Joystick/Valve Chest Pilot Lines - I (Optional)............................................................................. Joystick/Valve Chest Pilot Lines - II (Optional)............................................................................ Mast.............................................................................................................................................

15 15.1 16 17 18 19 20 20.1

Section 21 22 22.1 23 23a 23.1 23.1a 23.2 24 24a 24.1 24.1a 24.2 24.2a 24.3 25 25.1 26 27 28 29 30 31 32 32.1 33

Rev: 02-A Rev Date: 21/08/2014 SECTION Title: Mainframe Assembly - Left Hand Side 01

Ref No: CM40001

12

32

29 33

28

33 30

4

30

30 5 30 31

40 30 9

3 20

19 6

41 30

9

15 25

17

36

14

31 30

2

22

38 39

16

19 23

30

18

21

13

41 30

26

31 8

1 37 27 35

7

34

 COMBILIFT LTD. 2014

24

11

10

Rev: 02-A Rev Date: 21/08/2014 SECTION Title: Mainframe Assembly - Left Hand Side 01 Parts Table ITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK 1* 1 LH Swivel (Base Assembly) - Standard CMS00083 01-A HMS00001 06-A 1* 1 LH Swivel (Base Assembly) - XL/Lumber Version 2 1 Swivel Bearing VU14-0179 (129156-4) CPS00005 03-A 3* 1 Wear Strip (EN8 1"1/2 x 1/2") CMF00087 01-A See Section 11 03-A 4 1 4-Port Changeover Valve See Section 11 06-A 5 1 6-Port Diverter Valve See Section 11.1 03-A 6 1 Bleed Block See Section 13 01-A 7 1 Drive Motor - 260cc + Brake MCR05 See Section 12.2 02-A 8 1 Slave Steering Cylinder LH 9* 1 Aluminium Step Plate - Standard CMF00029 01-A 9* 1 Aluminium Step Plate - XL/Lumber Version HMF00022 02-A 10 1 Bolt on Step (Optional) HMF00024 01-A 11 2 Bolt On Step Bracket (Optional) HMF00025 01-A 12 4 Cabin Rubber Mount CPC00110 01-A 13 2 Steering Ram Washer CMR00006 01-A 14 3 Proximity Switch Wire (DIN Connector) CPE00002 01-A 15 3 Proximty Switch (IGS205) CPE00087 01-A 16 3 Proximity Switch Holder CPE00091 01-A 17 4 Proximity Switch Bracket CMF00998 02-A 18 6 M4x20 Socket Cap Bolt (Zinc Plated) CPB00148 01-A 19 7 M10 Spring Washer CPB00053 01-A 20 1 M10x12 Socket Head Bolt (C8821) CPB00383 01-A 21 6 M10x35 Socket Head Bolt CPB00144 01-A 22 6 M10 Flat Washer CPB00032 02-A 23 12 M10x60 Hex Head Bolt (Grade 10.9) CPB00004 01-A 24 2 M12x35 Hex Head Bolt (Grade 12.9) CPB00227 01-A 25 12 M10x65 Hex Head Bolt (Grade 10.9) CPB00003 01-A 26 3 M12 Flat Washer CPB00082 01-A 27 12 M10 Lock Nut CPB00262 01-A 28 2 M8x60 Hex Head Bolt CPB00405 01-A 29 2 M8x20 Hex Head Bolt CPB00012 01-A 30 28 M8 Flat Washer CPB00321 03-A 31 10 M8 Lock Nut CPB00029 02-A 32 2 M8x80 Hex Head Bolt CPB00043 01-A 33 4 M8 Spring Washer CPB00104 01-A 34 10 M16x60 Hex Head Bolt (Grade 10.9) CPB00202 01-A 35 10 M16 Lock Nut CPB00006 02-A 36 1 M20x80 Hex Head Bolt CPB00121 01-A 37 1 M20 Lock Nut CPB00239 01-A 38 1 M20 Nut CPB00083 01-A 39 1 M20 Safety Washer CPB00435 01-A 40 4 M8x14 Hex Head Bolt CPB00236 01-A 41 8 M8x25 Hex Head Bolt CPB00040 01-A

Ref No: CM40001

Note: 1.

Machine Serial Number Must Be Quoted When Ordering Items Marked With *

 COMBILIFT LTD. 2014

Rev: 03-A Rev Date: 10/07/2014 SECTION Title: Mainframe Assembly - Right Hand Side 01

Ref No: CM40001.1

20

15 28 27

8 22 8 16

30 29

35

31

9

30 27

33

35 28

34

14

35

14a

34

11 6

10

21 12

3

23

34 13

35

18

19

17 32 2 5 1 20

7

26

25 24

36 4

37

 COMBILIFT LTD. 2014

Rev: 03-A Rev Date: 10/07/2014 SECTION 01 Title: Mainframe Assembly - Right Hand Side Parts Table ITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK 1* 1 Right Hand Swivel - Standard CMS00061 04-A HMS00002 04-A 1* 1 Right Hand Swivel - XL/Lumber Version 2 1 Swivel Bearing VU14-0179 (129156-4) CPS00005 03-A See Section 11 03-A 3 1 4-Port Changeover Valve See Section 13 01-B 4 1 Drive Motor - 260cc + Brake MCR05 See Section 12.2 01-A 5 1 Master Steering Cylinder RH 6* 1 Carriage Wear Strip (EN8 1"1/2 x 1/1") CMF00087 01-A 7 2 Steering Ram Washer CMR00006 01-A 8 3 Rubber Engine Mount CPV00005 01-A 9 4 Carriage Ram Nylon Wear Pad CPMC0003 01-A 10 1 Battery CPE00034 01-A 11 1 Battery Bar Assembly CME00006 02-A 12 2 Battery Rod CME00002 02-A 13 1 Battery Mat SMF00494 01-A 14 1 Isolator Switch Body CPE00121 01-A 14a 1 Isolater Switch Key (0-606-99) CPE00122 01-A 15 1 Back - Up Alarm 12V CPE00059 01-A 16 1 Clip Female CPC00077 01-A 17 1 25mm Pipe Clamp Top CPF00051 01-A 18 1 25mm Pipe Clamp CPF00049 01-A 19 12 M10x65 Hex Head Bolt (Grade 10.9) CPB00003 01-A 20 14 M10x60 Hex Head Bolt (Grade 10.9) CPB00004 01-A 21 2 M10x12 Socket Head Bolt (C8821) CPB00383 01-A 22 4 M10x35 Hex Head Bolt CPB00018 05-A 23 1 M10 Spring Washer CPB00053 01-A 24 18 M10 Lock Nut CPB00262 01-A 25 2 M12x35 Hex Head Bolt (Grade 12.9) CPB00227 01-A 26 2 M12 Flat Washer CPB00082 01-A 27 4 M6 x 15 Hex Head Bolt CPB00027 01-A 28 4 M6 Flat Washer CPB00060 01-A 29 2 M5x20 Hex Head Bolt CPB00145 01-A 30 4 M5 Flat Washer CPB00128 01-A 31 2 M5 Nylon Lock Nut CPB00147 01-A 32 1 M8x45 Hex Head Bolt CPB00041 01-A 33 6 M8x60 Hex Head Bolt CPB00405 01-A 34 10 M8 Flat Washer CPB00321 03-A 35 6 M8 Lock Nut CPB00029 02-A 36 10 M16 Lock Nut CPB00006 02-A 37 10 M16x60 Hex Head Bolt (Grade 10.9) CPB00202 01-A

Ref No: CM40001.1

Note: 1.

Machine Serial Number Must Be Quoted When Ordering Parts Marked With *

 COMBILIFT LTD. 2014

3 15

10 21 23

22

12

5

25

24

9

3

14

10

16

16

16

23

13

17

2

9

8

Ref No: CM40001.2 Rev: 01-A Rev Date: 03/03/2015 SECTION 01 Title: Mainframe Assembly - Optional Extras 15 19 20 20 18

14 1

16 13 11

6 7

4

Rev: 01-A Rev Date: 03/03/2015 SECTION Title: Mainframe Assembly - Optional Extras 01 Parts Table ITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK 1* 1 R.H. Front Swivel - Roadlights CMS00068 02-A 2* 1 L.H. Front Swivel - Roadlights CMS00078 03-A 3 2 Swivel Bearing VU14-0179 (129156-4) CPS00005 03-A 4* 2 3.5 Degree Sloped Platform Assembly CMF00256 01-A 5* 2 Sloped Platform - Rubber Base Plate CMF00292 01-A 6* 2 9mm (Platform) Rubber CMF00969 01-A 7 - Platform Rubber Adhesive & Hardener CPG00074 01-A 8* 2 Metsa-Deck Panel 18mm NMF00130 01-A 9 2 Left Hand Tail Light CPE00064 02-A 10 2 Right Hand Tail Light CPE00065 03-A 11 1 Left Hand Front Light CPE00066 02-A 12 1 Right Hand Front Light CPE00067 01-A 13 2 Front Light (Round) 2BE003185-031 CPE00153 02-A 14 4 Guide Roller C/W Internal Bushing CMF00074 01-A 15 4 Guide Roller Shaft CMF00058 01-A 16 8 Thrust Washer For Guide Rollers CMF00075 01-A 17 4 M6 Straight Grease Nipple CPB00070 02-A 18 4 M12x110 Hex Head Bolt CPB00163 01-A 19 4 M12 Nylon Lock Nut CPB00123 01-A 20 8 M12 Flat Washer CPB00082 01-A 21 11 M10x20 Hex Head Bolt CPB00081 01-A 22 12 M10 Flat Washer CPB00032 02-A 23 12 M8x35 Countersunk Bolt CPB00285 02-A 24 16 M5x16 Hex Head Bolt CPB00127 01-A 25 16 M5 Flat Washer CPB00128 01-A

Ref No: CM40001.2

Note: 1.

Machine Serial Number Must Be Quoted When Ordering Parts Marked With *

 COMBILIFT LTD. 2015

Rev: 04-A Rev Date: 15/07/2014 SECTION

Ref No: CM40002

02

Title: Rear Arm Assembly

8 14 15

7

17

16

6

5

9 4 10 20

1* 2

18

1b 11

13

19

12

3

 COMBILIFT LTD. 2014

Ref No: CM40002

Rev: 04-A Rev Date: 15/07/2014 SECTION

02

Title: Rear Arm Assembly Parts Table ITEM QTY. DESCRIPTION 1* 1 Rear Arm - Standard 1* 1 Rear Arm - XL/Lumber 1b 2 Rear Arm Trunion 2 1 Rear Wheel Motor 3 1 Rear Steering Cylinder 4 1 Bearing Spacer Ring 5 10 M16x85 Hex Head Bolt (10.9) 6 1 Swivel Bearing (VU 20 0220) 7 10 M16x80 Hex Head Bolt (10.9) 8 1 Proximity Switch Bracket 9 1 M20x60 Hex Head Bolt 10 1 M20 Nut 11 2 M12x35 Hex Head Bolt (Grade 10.9) 12 2 Steering Ram Washer 13 2 M12 Flat Washer 14 1 Proximity Switch Holder 15 1 Proximity Switch Wire (DIN Connector) 16 1 Proximity Switch (IGS205) 17 2 M4x20 Socket Cap Bolt (Zinc Plated) 18 10 M16x60 Hex Head Bolt (Grade 10.9) 19 10 M16 Lock Nut 20 1 M20 Safety Washer

PART NO. CMS00022 HMS00010 CMS00069

REV. SERIAL BREAK 04-A 03-A 03-A See Section 13 01-A See Section 12.2 01-A CMS00018 01-A CPB00112 01-A SPS00001 02-A CPB00120 01-A CMF00998 02-A CPB00130 01-A CPB00083 01-A CPB00227 01-A CMR00006 01-A CPB00082 01-A CPE00091 01-A CPE00002 01-A CPE00087 01-A CPB00148 01-A CPB00202 01-A CPB00006 02-A CPB00435 01-A

Note : 1.

Machine Serial Number Must Be Quoted When Ordering Parts Marked With *

 COMBILIFT LTD. 2014

24 23 4

6 14

18 25

1 21

16 13a

12 15

21 9

16

30

31

32

24 12 10

7 3 26

2 11

28 21

20 15

27 19 20 17

15 13b 8

21

15

22

29

Ref No: CM40003 Rev: 01-A Rev Date: 11/05/2012 SECTION 03 Title: Radiator / Oil Cooler Assembly - Diesel

25

1a 22 5

Rev: 01-A Rev Date: 11/05/2012 SECTION Title: Radiator / Oil Cooler Assembly - Diesel 03 Parts Table ITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK CPK00754 1 1 Radiator/Oil Cooler (BEC692) 01-A 1a 1 Radiator Cap CPK00058 01-A 2 1 Fan Guard (Kubota Engine) CMK00059 01-A 3 1 Diesel Radiator Mount CMK00036 01-A 4 1 Top Radiator Seal (Diesel) CMK00056 01-A CMG00951 01-A 5 1 Bottom Radiator Seal 6 1 Top Radiator Hose CPK00108 01-A 7 1 Bottom Radiator Hose CPK00109 02-A 8 1 Radiator Bracket CMF00263 01-A 9 2 Radiator Rubber Mount CPC00105 01-A 10 1 Radiator Bobbin (30mm Diameter) CPC00106 02-A 11 2 Radiator AV Mount Washer CMF00399 01-A 12 4 Breeze Hose Clip (27-51mm) CPC00095 01-A 13a 2 1/2" BSP Bung CPF00032 01-A 13b 1 1/2" BSP - 7/8" JIC M/M Adaptor CPF00096 02-A CPF00136 04-A 14 1 7/8" JIC 90 For 5/8" Hose 15 5 3/4" Bond Seal CPF00057 01-A 16 2 3/4 BSP Bung SPF00037 01-A 17 1 3/4" BSP - 1" 1/16 JIC M/M Adapter CPF00019 01-A 18 1 3/4" BSP - 3/4" JIC M/M Adapter CPF00007 01-A 19 2 1/2" Bond Seal CPF00056 03-A 20 6 M8 Lock Nut CPB00029 01-A 21 10 M8 Flat Washer CPB00321 01-A 22 4 M8 Spring Washer CPB00104 01-A 23 2 M6x20 Hex Head Bolt CPB00044 01-A 24 6 M6 Flat Washer CPB00060 01-A 25 4 M8x20 Hex Head Bolt CPB00012 01-A 26 2 M10 Lock Nut CPB00262 01-A 27 4 M6x12 Hex Head Bolt CPB00031 01-A 28 4 M6 Spring Washer CPB00126 01-A 29 4 M8x20 Dome Head Bolt CPB00183 01-A 30 2 M10 Flat Washer CPB00032 02-A 31 2 M10 Spring Washer CPB00053 01-A 32 2 M10x30 Hex Head Bolt CPB00021 01-A

Ref No: CM40003

Note: 1. Items 13b & 14 Are Only Used When The Cabin Heater Option Has Been Chosen.

 COMBILIFT LTD. 2012

1a

22

¤ COMBILIFT LTD. 2016

4

18 10

11 8

20 22

13 14b

2 19 22

27

28

26

33

31 5 12 7 18

1

16

17

12

24

17

9

29

32

Ref No: CM40003.1 Rev: 03-A Rev Date: 15/11/2016 SECTION 03 Title: Radiator / Oil Cooler Assembly - LPG

22 33

17 25 23

21 30

14a 15

6 21

23 3

17

Rev: 03-A Rev Date: 15/11/2016 SECTION 03 Title: Radiator / Oil Cooler Assembly - LPG Parts Table ITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK 1 1 BEC00814 Aluminium Radiator/Oil Cooler BPL00001 04-A 1a 1 Radiator Cap (BECC0190020/A) CPK00058 02-A 2 1 GM Fan guard CML00152 03-A 3 1 Top Radiator Seal (LPG) CMG00020 01-A 4 1 Bottom Rad Seal (Dsl & Gas ) CMG00951 03-A 5 1 Bottom Water Hose CPK00045 02-A 6 1 Radiator Bracket CMF00263 01-A 7 1 GM LPG Radiator Mount CMG00018 03-A 8 2 Radiator Rubber Mount CPC00105 01-A 9 2 Radiator AV Mount Washer CMF00399 01-A 10 1 Radiator Bobbin (30mm Diameter) CPC00106 02-A 11 4 M8x20 Dome Head Bolt CPB00183 01-A 12 6 M8 Lock Nut CPB00029 02-A 13 1 Outlet Water Pipe CPK00124 01-A 14a 2 1/2" BSP Bung CPF00032 01-A 14b 1 1/2" BSP - 7/8" JIC M/M Adapter CPF00096 02-A 15 1 7/8" JIC 90 For 5/8" Hose CPF00136 04-A 16 1 3/4" BSP - 3/4" JIC M/M Adapter CPF00007 01-A 17 4 3/4" Bond Seal CPF00057 01-A 18 2 3/4" BSP Bung SPF00037 01-A 19 2 Breeze Hose Clip (27-51mm) CPC00095 01-A 20 3 Breeze Hose Clip (40-64mm) CPC00096 01-A 21 9 M8 Spring Washer CPB00104 01-A 22 15 M8 Flat Washer CPB00015 01-A 23 9 M8x20 Hex Head Bolt CPB00012 01-A 24 1 3/4" BSP - 1" 1/16 JIC M/M Adapter CPF00019 01-A 25 2 1/2" Bond Seal CPF00056 05-A 26 2 M10x30 Hex Head Bolt CPB00021 01-A 27 2 M10 Flat Washer CPB00032 01-A 28 2 M10 Spring Washer CPB00053 01-A 29 2 M10 Lock Nut CPB00262 02-A 30 2 M6x20 Hex Head Bolt CPB00044 01-A 31 4 M6 Spring Washer CPB00126 01-A 32 4 M6x12 Hex Head Bolt CPB00031 01-A 33 6 M6 Flat Washer CPB00060 01-A

Ref No: CM40003.1

Note: 1.

Items 14b & 15 Are Only Used When The Cabin Heater Option Has Been Chosen.

¤ COMBILIFT LTD. 2012

24

23

18

15

1 21 24

20 17

15

6 16 25

13b

13a

7 26

5 20 16 15

25 9

2 11

31

32

28 12 12 10

30

23

15

29

Ref No: CM40003.1a Rev: 02-A Rev Date: 14/11/2016 SECTION 03 Title: Radiator / Oil Cooler Assembly - LPG Toyota

4

27 19 25

1a 25 22 3

14 8

21

Rev: 02-A Rev Date: 14/11/2016 SECTION 03 Title: Radiator / Oil Cooler Assembly - LPG Toyota Parts Table ITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK 1 1 Radiator / Oil Cooler (BEC692) CPK00754 01-A 1a 1 Radiator Cap CPK00058 02-A 2 1 Toyota Fan Guard CML00158 01-A 3 1 Alum. Radiator Seal(Toyota 4Y) CMG00058 01-A 4 1 Bottom Rad Seal (Toyota 4Y) CMG00059 02-A 5 1 Toyota 4Y Bottom Rad Hose BPL00034 01-A 6 1 Toyota 4Y Top Water Hose HPK00020 02-A 7 1 Radiator Mount CMK00036 02-A 8 1 Radiator Bracket CMF00263 01-A 9 2 Radiator Rubber Mount CPC00105 01-A 10 1 Radiator Bobbin (30mm Diameter) CPC00106 02-A 11 2 Radiator AV Mount Washer CMF00399 01-A 12 4 Breeze Hose Clip (27-51mm) CPC00095 01-A 13a 2 1/2" BSP Bung CPF00032 01-A 13b 1 1/2" BSP - 7/8" JIC M/M Adapter CPF00096 02-A 14 1 7/8" JIC 90 For 5/8" Hose CPF00136 04-A 15 5 3/4" Bond Seal CPF00057 01-A 16 2 3/4 BSP Bung SPF00037 01-A 17 1 3/4" BSP - 1" 1/16 JIC M/M Adapter CPF00019 01-A 18 1 3/4" BSP - 3/4" JIC M/M Adapter CPF00007 01-A 19 2 1/2" Bond Seal CPF00056 05-A 20 6 M8 Lock Nut CPB00029 02-A 21 5 M8 Spring Washer CPB00104 01-A 22 2 M6x20 Hex Head Bolt CPB00044 01-A 23 6 M6 Flat Washer CPB00060 01-A 24 5 M8x20 Hex Head Bolt CPB00012 01-A 25 11 M8 Flat Washer CPB00015 01-B 26 2 M10 Lock Nut CPB00262 02-A 27 4 M6x12 Hex Head Bolt CPB00031 01-A 28 4 M6 Spring Washer CPB00126 01-A 29 4 M8x20 Dome Head Bolt CPB00183 01-A 30 2 M10 Flat Washer CPB00032 01-A 31 2 M10 Spring Washer CPB00053 01-A 32 2 M10x30 Hex Head Bolt CPB00021 01-A

Ref No: CM40003.1a

Note: 1.

Item 13b & 14 Are Only Used When The Cabin Heater Option Has Been Chosen.

¤ COMBILIFT LTD. 2015

Rev: 01-A Rev Date: 21/11/2014 SECTION Title: Oil Cooler Mounted On Hydraulic Tank Assembly 03

Ref No: CM40003.2

6 8

8 4 10 9 12

1 15 17 17 16 13

3

14 5 12

17 13 15

11

17 15

17

13 17 7

2

 COMBILIFT LTD. 2014

9

Rev: 01-A Rev Date: 21/11/2014 SECTION Title: Oil Cooler Mounted On Hydraulic Tank Assembly 03 Parts Table ITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK 1 1 Oil Cooler (BEC622) CPHY0159 01-A CMH00124 02-A 2 1 Hydraulic Tank With Mounted Oil Cooler 3 1 Extra Oil Cooler Box CMK00050 01-A 4 1 Extra Oil Cooler Box Lid CMK00049 01-A 5 1 Extra Oil Cooler Base Plate CMH00116 01-A 6 1 Extra Oil Cooler Front Panel CMK00082 01-A 7 2 Bonnet Hinge CPB00055 01-A 8 2 1" 1/16 JIC M/F 90 Adaptor CPF00225 01-A 9 2 1" BSP - 1" 1/16 JIC M/M CPF00554 01-A 10 4 M10x25 Hex Head Bolt CPB00187 01-A 11 4 M10 Lock Nut CPB00262 01-A 12 8 M10 Flat Washer CPB00032 02-A 13 13 M8x25 Hex Head Bolt CPB00040 01-A 14 4 M8x20 Countersunk Bolt CPB00232 01-A 15 13 M8 Lock Nut CPB00029 01-A 16 4 M8 Spring Washer CPB00104 01-A 17 26 M8 Flat Washer CPB00321 02-A

Ref No: CM40003.2

 COMBILIFT LTD. 2014

3

13 21

22 24

6

15 7

16 11

26 9

24

17

24

25

22

2

04

Rev: 03-A Rev Date: 29/09/2016 SECTION

1

8 20 4

18 12 26

Ref No: CM40004

18

19 10 18

1 16

14

Title: Bonnet Assembly

17 18

23 17

5.1 5a 5 11

Ref No: CM40004

Rev: 03-A Rev Date: 29/09/2016 SECTION

Title: Bonnet Assembly Parts Table ITEM QTY. DESCRIPTION PART NO. See Section 10 1 1 Air Filter Assembly 2 1 RH Side Door CMP00007 3 1 RH Bonnet Assembly Raised 10mm CMP00086 3 1 LH Bonnet Assembly CMP00016 4 1 RH Bonnet Assembly Raised 10mm CMP00088 4 1 RH Bonnet Assembly CMP00029 5 1 Halogen Work Lamp CPE00006 5a 1 Halogen Work Light Bulb (12v 55w) CPE00069 5.1 1 LED Work Lamp (Optional) CPE00236 6 2 Bonnet Hinge CPB00055 7 1 Bonnet Handle CPC00026 8 2 Clip Male CPC00076 9 1 Gas Strut Assembly CPHY0119 10 1 Air Intake Extension Pipe CPK00344 11 1 Top Bubble Draught Excluder CPC00017 12 1 3.5mm Edge Trim - Narrow CPC00048 13 1 Blind Gromett (32mm) HPC00011 14 1 Convex Bonnet Mirror (Optional Extra) CPG00032 15 1 Bonnet Mirror Bracket (Optional Extra) CMP00025 16 11 M8x20 Dome Head Bolt CPB00183 17 12 M8 Flat Washer CPB00321 18 15 M8 Lock Nut CPB00029 19 1 M10 Lock Nut CPB00262 20 1 M10 Flat Washer CPB00032 21 2 M5x10 Pan Head Screw CPB00056 22 4 M8 Flat Washer CPB00321 23 2 M8x30 Hex Head Bolt CPB00135 24 10 M5 Flat Washer CPB00128 25 4 M5x20 Hex Head Bolt CPB00145 26 6 M5 Nylon Lock Nut CPB00147

 COMBILIFT LTD. 2016

04

REV. SERIAL BREAK 01-A 07-A 03-A ≥32853 (04.10.16) 09-A ≤32847 02-A ≥32853 (04/10/16) 07-A ≤32847 01-A 01-A 02-A 08-A 01-A 01-A 02-A 01-A 01-A 02-A 01-A 01-A 01-A 01-A 01-A 02-A 02-A 03-A 04-A 03-A 01-A 01-A 02-A 02-A

Rev: 04-A Rev Date: 27/08/2015 SECTION

Ref No: CM40005

05

Title: Hydraulic Tank Assembly

3a

3f

3e

3 3d 34 24

4

36

25 3b 26

8 27 16

21

15

28 29 3c

33 36 12

23 25

18

7 26

36

11

35 17

10

13 14

9

6

5

1

31 32 30

 COMBILIFT LTD. 2015

22

20 2 19

5a

Ref No: CM40005

Rev: 04-A Rev Date: 27/08/2015 SECTION

Title: Hydraulic Tank Assembly 05 Parts Table ITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK 1 1 Hydraulic Tank Assembly CMH00026 06-A 9969 See Section 11.1 01-A 2 1 Brake Valve 3 1 In Tank Filter Assembly (MPF1841) CPHY0072 01-A 9969 3a 1 O-Ring In-Tank Filter (Cap Seal) (3a) CPSK0089 01-A 9969 3b 1 O-Ring In-Tank Filter (Bowl Seal) (3b) CPSK0088 01-A 9969 3c 1 O-Ring In-Tank Filter (Tank Seal) (3c) CPHY0091 03-A 9969 3d 1 O-Ring In-Tank Filter (Filter Seal) (3d) CPSK0087 01-A 9969 3e 1 In Tank Filter Element CPHY0076 01-A 9969 3f 1 In-Tank Filter Spring CPHY0092 01-A 9969 4 1 Filler Cap Assembly (Ref 08 195004) SPHY0032 01-A 5* 1 Suction Filter Assembly (Standard) CPHY0019 03-A 5* 1 Suction Filter Assembly (Toyota) CPHY0366 01-A 5a * 1 Suction Filter Element (Standard) CPHY0012 04-A 5a * 1 Suction Filter Element (Toyota) CPHY0365 01-A 6 1 In Tank Strainer Filter CPHY0015 01-A 7 1 Hydraulic Tank Oil Level Gauge CPHY0008 02-A 8 1 Hydraulic Tank Air Breather CPHY0040 03-A 9 1 Inspection Panel CMH00001 03-A 10 1 Inspection Cover O-Ring Seal CPHY0011 01-A 11 1 0.5 Bar Non Return Valve - 3/4" BSP CPF00079 01-A 12 1 Clip Female CPC00077 01-A 13 2 1" 1/4 BSP - 1" 5/16 JIC M/M Adap. CPF00010 01-A 14 2 1 1/4" Bond Seal SPF00013 01-A 15 1 1" BSP - 1" 5/16 JIC M/M Adaptor CPF00183 01-A 16 1 1" Bond Seal CPF00058 01-A 17 1 3/4" BSP - 3/4" JIC M/M Adapter CPF00007 01-A 18 2 3/4" Bond Seal CPF00057 01-A 19 1 1/2" BSP Bung CPF00032 01-A 20 1 1/2" Bond Seal CPF00056 04-A 21 4 3/8" Bond Seal CPF00055 01-A 22 2 9/16" JIC Tee M/F/M CPF00003 01-A 23 5 M10x30 Hex Head Bolt (1.25 Set) CPB00278 01-A 24 4 M10x30 Socket Cap Bolt CPB00046 01-A 25 9 M10 Spring Washer CPB00053 01-A 26 9 M10 Flat Washer CPB00032 02-A 27 2 M8x20 Hex Head Bolt CPB00012 01-A 28 2 M8 Spring Washer CPB00104 01-A 29 2 M8 Flat Washer CPB00321 03-A 30 6 M6x12 Hex Head Bolt CPB00031 01-A 31 6 M6 Flat Washer CPB00060 01-A 32 6 M6 Spring Washer CPB00126 01-A 33 2 M5x20 Hex Head Bolt CPB00145 01-A 34 6 M5x30 Hex Head Bolt CPB00143 01-A 35 2 M5 Nylon Lock Nut CPB00147 01-A 36 10 M5 Flat Washer CPB00128 01-A Note: 1. Machine Serial Number Must Be Quoted When Ordering Parts Marked With *

 COMBILIFT LTD. 2015

9 11 10

2

13

12

Optional Fuel Filter With Primer

20 14 19

13 12

4 22

19

5 17

3

25

16

23 23

24

22

15

18 6

23

22

17

06

6a

Rev: 03-A Rev Date: 24/02/2016 SECTION

21

23

Ref No: CM40006

1

8

6a

Title: Diesel Tank Assembly

14

7

Ref No: CM40006

Rev: 03-A Rev Date: 24/02/2016 SECTION

Title: Diesel Tank Assembly Parts Table ITEM QTY. DESCRIPTION 1 1 Diesel Tank (No Fuel Gauge) 1 1 Diesel Tank (Fuel Guage) 2 1 Diesel Cap 50000 Series Vented 3 1 Diesel Tank Low Level Fuel Switch 4 1 Electric Fuel Pump (1G610-52001) 5 1 Inline Diesel Fuel Filter 6 1 Standard Fuel Filter (1907743012) 6a 1 Fuel Filter Element 7 1 Fuel Filter With Primer (Optional) 8 1 Fuel Gauge Sender (Optional Extra) 9 5 M5x16 Hex Head Bolt 10 5 M5 Flat Washer 11 5 M5 Spring Washer 12 6 M10 Flat Washer 13 6 M10 Spring Washer 14 6 M10x30 Hex Head Bolt 15 2 1/2" BSP Bung 16 2 1/2" Bond Seal 17 2 9/16" JIC 90 Pipe End 18 2 M8 Lock Nut 19 4 M8 Flat Washer 20 2 M8x30 Hex Head Bolt 21 2 M8x12 Hex Head Bolt 22 7 13mm Jubilee Clip 23 M 8mm Fuel Line (Per Metre) 24 M 6mm Fuel Line (Per Metre) 25 1 11mm Jubilee Clip

 COMBILIFT LTD. 2016

06 PART NO. CMD00012 CMD00019 CPC00008 CPE00048 CPK00070 CPK00056 CPK00009 CPK00004 CPK00271 NPE00052 CPB00127 CPB00128 CPB00204 CPB00032 CPB00053 CPB00021 CPF00032 CPF00056 CPF00372 CPB00029 CPB00321 CPB00135 CPB00139 CPB00274 CPK00064 CPK00065 CPB00380

REV. SERIAL BREAK 05-A 06-A 01-A 01-A 01-A 01-A 01-A 02-A 01-A 01-A 01-A 01-A 01-A 02-A 01-A 01-A 01-A 05-A 01-A 02-A 01-B 01-A 01-A 01-A 01-A 02-A 01-A

Rev: 01-A Rev Date: 15/05/2012 SECTION Title: Gas Bottle Carrier Assembly 06

Ref No: CM40006.1

9 17 6 16 5

3*

7 8 14

11

15 20

2

4 11 27

12 19 33

18 13

1 21 22 23

10

35

33

25

31

28 29 31 30

34 28

33

24

31

32 31 26

 COMBILIFT LTD. 2012

Rev: 01-A Rev Date: 15/05/2012 SECTION Title: Gas Bottle Carrier Assembly 06 Parts Table ITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK 1 1 Sliding Gas Bottle Carrier Base CML00059 01-A 2 1 Sliding Gas Bottle Carrier Tray CML00060 02-A 3* 1 Standard Gas Bottle CPV00062 01-A 4 2 Sliding Rail (102-591) CPL00171 01-A 5 1 LPG Strap CML00092 02-A 6 1 RH Carrier Strap CML00087 01-A 7 2 Hinge CPB00055 01-A 8 1 Gas Tank locator Pin CPB00173 01-A 9 1 Gas Carrier Latch CPL00277 01-A 10 1 Anti-Luce Fastener CPB00090 01-A 11 2 M10 Collar Nut CPB00300 03-A 12 8 M4x12 Countersunk Bolt CPB00299 01-A 13 6 M5x12 Countersunk Bolt CPB00245 01-A 14 4 14mm Single Pipe Clamp CPF00081 01-A 15 2 14mm Single Pipe Clamp Top CPF00065 01-A 16 8 M8x20 Dome Head Bolt CPB00183 01-A 17 8 M8 Lock Nut CPB00029 01-A 18 1 M12 Flat Washer CPB00082 01-A 19 1 M12 Nylon Lock Nut CPB00123 01-A 20 4 M6x35 Hex Head Bolt CPB00301 02-A 21 4 M8x25 Hex Head Bolt CPB00040 01-A 22 4 M8 Spring Washer CPB00104 01-A 23 4 M8 Flat Washer CPB00321 02-A 24 1 Strainer Filter (Tier 2 & Tier 3 Only) CPL00282 01-A 25 1 Gas Low Level Valve Sensor CPG00046 01-A 26 1 1/4" NPT F/F Fitting (6328604000) CPL00337 01-A 27 1 LPG Bottle Coupling (8516160200) CPL00090 01-A CPL00087 01-A 28 1 LPG Fuel Line Bulkhead (6300000444) CPL00086 01-A 29 1 LPG Pressure Relief Valve (5438650000) 30 1 1/4"M-1/8"F-1/4F NPT Tee (630230040) CPLF0007 01-A 31 5 1/4" NPT 90 M/F Fitting (6311604000) CPLF0008 01-A 32 1 1/4" NPT M/M Fitting (6328004000) CPLF0012 01-A 01-A 33 3 1/4" NPT - 3/8" SAE Flare Fitting (6304806040) CPLF0009 01-A 34 1 High Pressure Hose, DIN 4815/4 - 2300mm CPL00089 35 1 High Pressure Hose, Din 4815/4 - 1250mm CPL00088 01-A

Ref No: CM40006.1

Note: 1. 2.

Machine Serial Number Must Be Quoted When Ordering Parts Marked With * Items 25 - 35 Can Be Ordered As A Kit: • CPG00067 Gas Hose Kit - Non Certified & Tier 4 • CPG00035 Gas Hose Kit - Tier 2 & 3

 COMBILIFT LTD. 2012

Rev: 01-A Rev Date: 23/07/2015 SECTION Title: Double Gas Bottle Carrier Assembly 06

Ref No: CM40006.2

5

19 21

1

11

16

9

15

13

6 6

3

10

21 17

6 18 4

2

20 21

12

7 11 14 6 14

 COMBILIFT LTD. 2012

Rev: 01-A Rev Date: 23/07/2015 SECTION Title: Double Gas Bottle Carrier Assembly 06 Parts Table ITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK 1 1 Double Gas Bottle Carrier Assembly CML00042 01-A 2 1 Gas Bottle Latch CML00046 01-A 3 1 Bonnet Hinge CPB00055 01-A 4 1 Anti-Luce Fastener CPB00090 01-A 5 2 Standard Gas Bottle CPV00062 01-A 6 1 LP Gas Fuel Line Bulkhead T Piece CPL00087 01-A 7 1 LPG Pressure Relief Valve CPL00086 01-A 8 1 1/4" NPT - 1/4" NPT M/M Fitting CPL00336 01-A CPLF0007 01-A 9 1 Gas Low Level T-Piece Fitting (63 0230 040) 10 1 Gas Low Level Valve Sensor CPG00046 01-A 01-A 11 2 1/4" NPT - 3/8" SAE Flare Fitting (6304806040) CPLF0009 12 1 LPG Bottle Coupling CPL00090 01-A 01-A 13 1 High Pressure Hose, DIN 4815/4 - 2300mm CPL00089 14 1 High Pressure Hose, Din 4815/4 - 1250mm CPL00088 01-A 15 1 M12 Flat Washer CPB00082 01-A 16 1 M12 Nylon Lock Nut CPB00123 01-A 17 4 M8x25 Dome Head Bolt CPB00342 01-A 18 4 M8x20 Hex Head Bolt CPB00012 01-A 19 4 M8 Lock Nut CPB00029 02-A 20 4 M8 Spring Washer CPB00104 01-A 21 12 M8 Flat Washer CPB00321 03-A

Ref No: CM40006.2

Note: 1.

Machine Serial Number Must Be Quoted When Ordering Parts Marked With *

2.

Items 6 - 14 Can Be Ordered As A Kit: • •

CPG00067 Gas Hose Kit - Non Certified & Tier 4 CPG00035 Gas Hose Kit - Tier 2 & 3

 COMBILIFT LTD. 2015

Rev: 05-A Rev Date: 11/10/2016 SECTION

Ref No: CM40007

07

Title: Cabin Assembly - 1

29 35

5

31

33

12

11

10i

23

36 29

26

9 13

35 34

14

8 14 10ii

37

7 3

28

33

27

35

23

29

30 26 2

25

26

34

16

17

25

21 20

22

19

22 18

23

26 4

26

25 6 34 1 32

28 27

 COMBILIFT LTD. 2016

15

24

Ref No: CM40007

Rev: 05-A Rev Date: 11/10/2016 SECTION

07

Title: Cabin Assembly - 1

ITEM QTY. 1 1 2 1 3 1 4 1 5* 1 5* 1 6 1 7 1 8 1 9 1 * 10i 1 10ii * 1 11 * 1 11 * 1 12 * 1 12 * 1 13 1 14 1 15 * 1 15 * 1 16 1 17 4 18 1 19 1 20 1 21 4 22 5 23 12 24 7 25 8 26 16 27 11 28 27 29 7 30 3 31 4 32 3 33 3 34 10 35 7 36 4 37 2

Parts Table DESCRIPTION PART NO. See Section 8 Inching Pedal Assembly See Section 8.1 Accelerator Pedal Assembly See Section 12 Valve Chest Assembly See Section 12.1 Steering Motor PVC Seat (194430) CPC00117 Fabric Seat CPC00101 Accelerator Cable Bracket CMC00096 Steering Column Assembly CPS00019 Steering Wheel CPS00024 Cabin Head Rest CPC00043 Lever Dash Panel CMC00164 Joystick Dash Panel (Optional) CMC00163 4 Lever Dash Panel - Cover Spacer CMC00328 5 Lever Dash Panel - Cover Spacer CMC00337 4 Lever Dash Panel Cover CMC00336 5 Lever Dash Panel Cover CMC00338 HDS20 Joystick (Optional) NPHY0007 Temperature Control Valve CPC00058 CMC00212 Aluminum Floor Plate (C4000) HMC00010 Aluminum Floor Plate (XL) M10x60 Hex Head Bolt CPB00004 M10x30 Hex Head Bolt CPB00021 M10x20 Hex Head Bolt CPB00081 M10 Long Nut CPB00266 M10 Nut CPB00050 M10 Spring Washer CPB00053 M10 Flat Washer CPB00032 M8x20 Hex Head Bolt CPB00012 CPB00183 M8x20 Dome Head Bolt M8 Lock Nut CPB00029 M8 Flat Washer CPB00321 M8 Spring Washer CPB00104 M8 Flat Washer CPB00321 M6x25 Hex Head Bolt CPB00256 M6x20 Hex Head Bolt CPB00044 M6x30 Dome Head Bolt CPB00251 M6 Lock Nut CPB00047 M6 Penny Washer CPB00421 M6 Flat Washer CPB00060 M6 Spring Washer CPB00126 M5x16 Counter Sunk Bolt CPB00265 M4x12 Countersunk Screw CPB00246

REV. SERIAL BREAK 04-A 02-A 01-A 02-A 03-A 01-A 02-A 05-A 01-A 01-A 05-A 01-A 03-A 01-A 01-A 01-A 06-A 01-A 01-A 01-A 01-A 02-A 01-A 01-A 01-A 01-A 03-A 01-A 01-A 02-A 01-A 01-A 03-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A

Note: 1. Machine Serial Number Must Be Quoted When Ordering Parts Marked With *  COMBILIFT LTD. 2016

13 25

21

11

29 3

17

16 18

22 24

6

Rev: 03-A Rev Date: 16/09/2015 SECTION

19 22 12

28 32 10

30 32

Ref No: CM40007.1

15

32 31 23 11

20 2

5 10

07

12 11 10 7

9 13

27 24 8

1 31

4

Title: Cabin Assembly - 2

26

Ref No: CM40007.1

Rev: 03-A Rev Date: 16/09/2015 SECTION

07

Title: Cabin Assembly - 2 Parts Table ITEM QTY. DESCRIPTION PART NO. See Section 7.1a 1* 1 Air Conditoning Unit (Optional) 2* 1 5H Side *ODVV6WDQGDUG&DE CPG00022 2* 1 RH Side Glass XL Cab HPG000 3 1 Window Handle Assembly CPC00032 4 1 Rear Window CPG00029 5 1 Rear Window Frame CPG00065 6 1 Bottom Rear Window Frame CPG00066 7* 1 L.H. Side Front Glass CPG00039 7* 1 L.H. Side Front Glass XL Cab HPG00001 8* 1 R.H. Side Front Glass CPG00040 8* 1 R.H. Side Front Glass XL Cab HP*0000 9 1 Roof Glass CPG00042 10 1 Glass Primer Black CPC00050 11 1 Bonded Sealer For Glass (Black) CPC00053 12 1 Drip-Check Sealer (Clear) CPC00038 13 2 Window Hinge CPC00040 14 2 Side Window Rubber Grommet CPC00054 15 1 Window Beading (1780mm) CPC00016 16 1 Door Latch Striker Pin CPC00030 17 1 Door Latch Striker Pin Plate CPC00031 18 1 Wide Door Latch Striker Pin Plate CMC00179 19 1 Aluminium Serial Plate CPC00010 20 1 Valve Inspection Panel CMC00062 21 2 Window Hinge Spacer CPG00017 22 6 M10x20 Hex Head Bolt CPB00081 23 4 M10 Spring Washer CPB00053 24 7 M10 Flat Washer CPB00032 25 4 M8x40 Countersunk Bolt CPB00284 26 2 M8x30 Countersunk Bolt CPB00069 27 1 M8x25 Hex Head Bolt CPB00040 28 2 M8x20 Hex Head Bolt CPB00012 29 3 M8 Lock Nut CPB00029 30 1 M8 Hex Nut CPB00049 31 2 M8 Penny Washer CPB00071 32 7 M8 Flat Washer CPB00321 33 5 M6x20 Hex Head Bolt CPB00047 34 4 M6 Flat Washer CPB00060 NOTE:

REV. SERIAL BREAK 01-A 02-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 02-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 02-A 01-A 01-A 02-A 01-A 02-A 01-A 01-A 03-A 01-A 01-A

1. Machine Serial Number Must Be Quoted When Ordering Parts Marked With *

 COMBILIFT LTD. 2016

39 42

5a 6a 24

33

33

31

30

4a

19

42 41

4

5

27 10

22

28

4a

Ref No: CM40007.2

7

5

4

Title: Cabin Assembly - 3

6

31

33

23

42

33

1

30

3 2 33 17

32 29 13

12 20 11

15 14

30

16

18

07

12

33

8 9

Rev: 02-A Rev Date: 04/03/2015 SECTION

21

40

Ref No: CM40007.2 Title: Cabin Assembly - 3

Rev: 02-A Rev Date: 04/03/2015 SECTION

07

Parts Table ITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK 1 1 Cabin Heater Fan CPC00051 03-A 2 1 Heater Fan Mounting Bracket CMC00188 01-A 3 1 Proximty Switch (IGS205) - Spare CPE00087 01-A 4a 2 Wiper Shaft Compliment Kit CPC00021 02-A 4 2 Wiper Motor CPE00022 04-A 5* 3 Cabin External Work-light CPE00006 01-A 5* 3 LED Work Lamp 1000lm (4Q4M8933A01) CPE00236 01-A 5a 1 Halogen Work-light Bulb (H3) CPE00069 01-A 6 1 Strobe Beacon CPE00086 01-A 6a 1 Strobe Beacon Bulb CPE00188 01-A 7 1 Lowered Beacon Bracket CMC00238 01-A 8 2 Wiper Arm Assembly CPC00019 02-A 9 2 Wiper Blade CPC00020 01-A 10 1 Cabin Cooling Fan CPE00119 02-A 11 1 Cabin Rubber Mount CPC00110 01-A 12 4 Cab Mount Washer CMC00007 01-A 13 1 Cab Heater Matrix CPC00078 01-A 14 m Cab Heater Water Pipe CPC00162 01-A 15 2 18-25mm Hose Clip CPC00158 01-A 16 1 Heated Air Transfer Pipe C4000 CPC00033 01-A 17 2 Breeze Hose Clip (27-51mm) CPC00095 01-A 18 2 Windshield Vent CPC00102 01-A 19 2 Rubber Grommet CPC00054 01-A 20 1 12V Horn CPE00011 01-A 21 1 Grey Webbing Checkstrap CPC00042 01-A 22 2 M16x100 Hex Head Bolt (10.9) CPB00062 01-A 23 2 M16 Flat Washer CPB00045 01-A 24 1 M10x30 Hex Head Bolt CPB00018 05-A 25 2 M10 Flat Washer CPB00032 01-A 26 1 M10 Lock Nut CPB00262 01-A 27 1 M8x65 Hex Head Bolt CPB00084 01-A 28 1 M8x40 Hex Head Bolt CPB00059 01-A 29 2 M8x20 Hex Head Bolt CPB00012 01-A 30 2 M8 Lock Nut CPB00029 02-A 31 2 M8 Hex Nut CPB00049 01-A 32 2 M8 Spring Washer CPB00104 01-A 33 5 M8 Flat Washer CPB00015 01-A 34 2 M6x20 Hex Head Bolt CPB00044 01-A 35 4 M6 Flat Washer CPB00060 01-A 37 2 M6 Lock Nut CPB00047 01-A 39 3 M5x20 Hex Head Bolt CPB00145 01-A 40 3 M5x16 Socket Cap Bolt CPB00247 01-A 41 3 M5 Nylon Lock Nut CPB00147 01-A 42 9 M5 Flat Washer CPB00128 01-A NOTE: 1. Machine Serial Number Must Be Quoted When Ordering Parts Marked With *  COMBILIFT LTD. 2015

14

1b 16

1a

10b 10a 10

4 11

12

16 15 13 14

20 18 17

6

5a 1 9

5

3

07

Rev: 03-A Rev Date: 11/10/2016 SECTION

19

Ref No: CM40007.3

16

Title: Standard Cabin Door Assembly

8

2 3 21 7

Rev: 03-A Rev Date: 11/10/2016 SECTION Title: Standard Cabin Door Assembly 07 Parts Table QTY. DESCRIPTION PART NO. REV. SERIAL BREAK 03-A ≥ 24616 1 Standard Door With Glass Assembly (HPC50 Latch) CMC00377 03-A ≥ 24616 1 Standard Barred Door Assembly (HPC50 Latch) CMC00994 1 Standard Deep Door Assembly (HPC50 Latch) CMC01000 04-A ≥ 24616 HMC00607 02-A 25154-26979 1 XL Door With Glass Assembly (HPC50 Latch) HMC00944 01-A 25154-26979 1 XL Door With Bars Assembly (HPC50 Latch) 1 XL Deep Door Assembly (HPC50 Latch) HMC00676 01-A 25154-26979 HMC00953 01-A > 27024 1 XL Door With Glass Assembly (HPC50 & HPG69) HMC00954 01-A > 27024 1 XL Deep Door Assembly (HPC50 & HPG69) 2 Door Hinge Bracket CMC00015 01-A CPC00044 01-A 2 Weld On Hinge With Grease Nipple 1 Sliding Glass Window for Cab Door CPG00000 01-A 1 XL Cabin Door Sliding Window HPG00069 02-A > 27024 1 Cabin Door Beading (Side Bubble) CPC00016 02-A 1 Door Latch (TVH/609733) HPC00050 01-A ≥ 24616 1 External Door Handle CPC00006 01-A 1 Cab Door Key CPC00029 01-A 1 Cabin Door Handle - Gasket Kit CPC00063 01-A 1 Door Latch Support CMC00302 02-A 1 Door Latch Support (Pin Holder) CMC00319 01-A 1 HPC00050 Cover Mounting Bracket HMC00585 03-A 1 Cab Door Side Window (If Fitted) SPG00102 02-A ≤ 27024 - Glass Primer (Black) CPC00050 01-A - Bonded Sealer (Black) CPC00053 01-A 2 M6x25 Countersunk Bolt CPB00191 01-A 2 M6x20 Hex Head Bolt CPB00044 01-A 2 M6 x 15 Hex Head Bolt CPB00027 01-A 5 M6 Lock Nut CPB00047 01-A 2 M6 Spring Washer CPB00126 01-A 6 M6 Flat Washer CPB00060 01-A 2 M6x20 Countersunk Bolt CPB00052 01-A 2 M6x16 Countersunk Bolt CPB00264 01-A 1 M8 Lock Nut CPB00029 02-A 1 M8x65 Hex Head Bolt CPB00084 01-A 1 Brass Washer for Cab Door Hinge CMF00012 01-A

Ref No: CM40007.3

ITEM 1 * 1 * 1 * 1 * 1 * 1 * 1 * 1 * 1a 1b 2 * 2 * 3 4 5 5a 6 7 8 9 10 * 10a 10b 11 12 13 14 15 16 17 18 19 20 21

NOTE: 1.

Machine Serial Number Must Be Quoted When Ordering Items Marked With *

 COMBILIFT LTD. 2016

1

19

17 4

8

2 18

19

6

5

07

3

5a

Rev: 01-A Rev Date: 11/07/2014 SECTION

11

Ref No: CM40007.3

15 4b

3

Title: Cabin Door Assembly

4a 13

12 16 13

7 14

Ref No: CM40007.3

Rev: 01-A Rev Date: 11/07/2014 SECTION

Title: Cabin Door Assembly Parts Table ITEM QTY. DESCRIPTION 1* 1 Standard Cab Door (C4000) 1* 1 Standard Cab Door C/W Bars (C4000) 1* 1 Wide Cab Door C/W Glass (C4000) 1* 1 Standard Cab Door (XL) 1* 1 Wide Cab Door C/W Bars (XL) 1* 1 Wide Cab Door C/W Glass (XL) 2 1 Cabin Door Sliding Window 3 1 Cabin Door Beading (Side Bubble) 4 1 Squeeze Lock Assembly 4a 1 Squeeze Lock - End Plate 4b 1 Squeeze Lock - Plastic Cover Set 5 1 External Door Handle 5a 1 Cab Door Key 6 1 Cabin Door Handle - Gasket Kit 7 2 Door Hinge Bracket 8 1 Door Latch Support 11 1 M8 Lock Nut 12 1 M8x65 Hex Head Bolt 13 1 M6x25 Countersunk Bolt 14 1 M6x20 Countersunk Bolt 15 3 M6x20 Hex Head Bolt 16 2 M6 x 15 Hex Head Bolt 17 4 M6 Lock Nut 18 2 M6 Spring Washer 19 5 M6 Flat Washer

07 PART NO. CMC00194 CMC00204 CMC00195 HMC00032 HMC00096 HMC00030 CPG00000 CPC00016 CPC00005 CPC00060 CPC00061 CPC00006 CPC00029 CPC00063 CMC00015 CMC00302 CPB00029 CPB00084 CPB00191 CPB00052 CPB00044 CPB00027 CPB00047 CPB00126 CPB00060

REV. SERIAL BREAK 01-A