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USER/SERVICE MANUAL

FILTERS AND MOISTURE SEPARATORS

PART NUMBER:

WARRANTY NOTICE Failure to follow the instructions and procedures in this manual or, misuse of this equipment will VOID its warranty!

02250194-768 KEEP FOR FUTURE REFERENCE SULLAIR CORPORATION

©

AIR CARE SEMINAR TRAINING Sullair Air Care Seminars are courses that provide hands-on instruction for the proper operation, maintenance, and servicing of Sullair products. Individual seminars on Industrial compressors and compressor electrical systems are offered at regular intervals throughout the year at Sullair’s corporate headquarters training facility located at Michigan City, Indiana. Instruction includes training on the function and installation of Sullair service parts, troubleshooting common faults and malfunctions, and actual equipment operation. These seminars are recommended for maintenance, contractor maintenance, and service personnel. For detailed course outlines, schedule, and cost information contact:

SULLAIR TRAINING DEPARTMENT 1-888-SULLAIR or 219-879-5451 (ext. 5623) www.sullair.com [email protected]

- Or Write Sullair Corporation 3700 E. Michigan Blvd. Michigan City, IN 46360 Attn: Service Training Department.

TABLE OF CONTENTS SECTION 1—SAFETY 5

1.1

GENERAL

5

1.2

PERSONAL PROTECTIVE EQUIPMENT

5

1.3

PRESSURE RELEASE

6

1.4

FIRE AND EXPLOSION

6

1.5

MOVING PARTS

7

1.6

HOT SURFACES, SHARP EDGES AND SHARP CORNERS

7

1.7

TOXIC AND IRRITATING SUBSTANCES

8

1.8

ELECTRICAL SHOCK

8

1.9

LIFTING

9

1.10

ENTRAPMENT

SECTION 2—COMPRESSED AIR FILTERS 11

2.1

SAFETY INFORMATION

11

2.2

DESCRIPTION

12

2.3

UNPACKING

12

2.4

ELEMENT FEATURES

14

2.5

INSTALLATION (ALL EXCEPT FW)

14

2.6

LIFTING

14

2.7

FW (WELDED FLANGE FILTER) LOCATION

14

2.8

SERVICE AIR PIPING

17

2.9

MAINTENANCE & DAILY OPERATION

21

2.10

FX SERIES—MAIN FILTERS SPECIFICATIONS

25

2.11

FW SERIES—WELDED FILTERS SPECIFICATIONS

28

2.12

FH SERIES—HIGH PRESSURE FILTERS SPECIFICATIONS

32

2.13

REPRESENTATIVE FILTER (FX MODEL)

34

2.14

REPRESENTATIVE FILTER (FW MODEL)

36

2.15

REPRESENTATIVE FILTER (FH MODEL)

SECTION 3—CONDENSATE SEPARATORS 39

3.1

DESCRIPTION

39

3.2

UNPACKING

TABLE OF CONTENTS 39

3.3

FEATURES

40

3.4

SAFETY INFORMATION

40

3.5

INSTALLATION

41

3.6

MAINTENANCE

SECTION 4—MIST ELIMINATORS 43

4.1

APPLICATIONS INCLUDE:

43

4.2

MIST ELIMINATOR

44

4.3

MIST ELIMINATORS ELEMENTS

45

4.4

ELEMENT REPLACEMENT PARTS

Section 1

SAFETY NOTE

the precautionary statements contained herein are applicable to most compressors and the concepts behind these statements are generally applicable to all compressors.

1.2 OPERATOR IS REQUIRED TO READ ENTIRE INSTRUCTION MANUAL.

1.1

GENERAL

Sullair Corporation and its subsidiaries design and manufacture all of their products so they can be operated safely. However, the responsibility for safe operation rests with those who use and maintain these products. The following safety precautions are offered as a guide which, if conscientiously followed, will minimize the possibility of accidents throughout the useful life of this equipment. The compressor should be operated only by those who have been trained and delegated to do so, and who have read and understood this Operator's Manual. Failure to follow the instructions, procedures and safety precautions in this manual may result in accidents and injuries. NEVER start the compressor unless it is safe to do so. DO NOT attempt to operate the compressor with a known unsafe condition. Tag the compressor and render it inoperative by disconnecting and locking out all power at source or otherwise disabling its prime mover so others who may not know of the unsafe condition cannot attempt to operate it until the condition is corrected. Install, use and operate the compressor only in full compliance with all pertinent OSHA regulations and/ or any applicable Federal, State, and Local codes, standards and regulations. DO NOT modify the compressor and/or controls in any way except with written factory approval. While not specifically applicable to all types of compressors with all types of prime movers, most of

PERSONAL PROTECTIVE EQUIPMENT

A. Prior to installing or operating the compressor, owners, employers and users should become familiar with, and comply with, all applicable OSHA regulations and/or any applicable Federal, State and Local codes, standards, and regulations relative to personal protective equipment, such as eye and face protective equipment, respiratory protective equipment, equipment intended to protect the extremities, protective clothing, protective shields and barriers and electrical protective equipment, as well as noise exposure administrative and/or engineering controls and/or personal hearing protective equipment.

1.3

PRESSURE RELEASE

A. Install an appropriate flow-limiting valve between the service air outlet and the shut-off (throttle) valve, either at the compressor or at any other point along the air line, when an air hose exceeding 1/2" (13mm) inside diameter is to be connected to the shut-off (throttle) valve, to reduce pressure in case of hose failure, per OSHA Standard 29 CFR 1926.302(b)(7) and/or any applicable Federal, State and Local codes, standards and regulations. B. When the hose is to be used to supply a manifold, install an additional appropriate flow-limiting valve between the manifold and each air hose exceeding 1/2" (13mm) inside diameter that is to be connected to the manifold to reduce pressure in case of hose failure. C. Provide an appropriate flow-limiting valve at the beginning of each additional 75 feet (23m) of hose in runs of air hose exceeding 1/2" (13mm)

5

SECTION 1 accumulate on, under or around acoustical material, or on any external surfaces of the air compressor. Wipe down using an aqueous industrial cleaner or steam clean as required. If necessary, remove acoustical material, clean all surfaces and then replace acoustical material. Any acoustical material with a protective covering that has been torn or punctured should be replaced immediately to prevent accumulation of liquids or fluid film within the material. DO NOT use flammable solvents for cleaning purposes.

inside diameter to reduce pressure in case of hose failure. D. Flow-limiting valves are listed by pipe size and flow-rated. Select appropriate valves accordingly, in accordance with their manufacturer's recommendations. E. DO NOT use air tools that are rated below the maximum rating of the compressor. Select air tools, air hoses, pipes, valves, filters and other fittings accordingly. DO NOT exceed manufacturer's rated safe operating pressures for these items. F.

Secure all hose connections by wire, chain or other suitable retaining device to prevent tools or hose ends from being accidentally disconnected and expelled.

G. Open fluid filler cap only when compressor is not running and is not pressurized. Shut down the compressor and bleed the receiver tank to zero internal pressure before removing the cap. H. Vent all internal pressure prior to opening any line, fitting, hose, valve, drain plug, connection or other component, such as filters and line oilers, and before attempting to refill optional air line anti-icer systems with antifreeze compound. I.

Keep personnel out of line with and away from the discharge opening of hoses or tools or other points of compressed air discharge.

J. DO NOT use air at pressures higher than 2.1 bar for cleaning purposes, and then only with effective chip guarding and personal protective equipment per OSHA Standard 29 CFR 1910.242 (b) and/or any applicable Federal, State, and Local codes, standards and regulations. K. DO NOT engage in horseplay with air hoses as death or serious injury may result.

1.4

FIRE AND EXPLOSION

A. Clean up spills of lubricant or other combustible substances immediately, if such spills occur. B. Shut off the compressor and allow it to cool. Then keep sparks, flames and other sources of ignition away and DO NOT permit smoking in the vicinity when checking or adding lubricant or when refilling air line anti-icer systems with antifreeze compound. C. DO NOT permit fluids, including air line anti-icer system antifreeze compound or fluid film, to

6

D. Disconnect and lock out all power at source prior to attempting any repairs or cleaning of the compressor or of the inside of the enclosure, if any. E. Keep electrical wiring, including all terminals and pressure connectors in good condition. Replace any wiring that has cracked, cut, abraded or otherwise degraded insulation, or terminals that are worn, discolored or corroded. Keep all terminals and pressure connectors clean and tight. F.

Keep grounded and/or conductive objects such as tools away from exposed live electrical parts such as terminals to avoid arcing which might serve as a source of ignition.

G. Remove any acoustical material or other material that may be damaged by heat or that may support combustion and is in close proximity, prior to attempting weld repairs. H. Keep suitable fully charged Class BC or ABC fire extinguisher or extinguishers nearby when servicing and operating the compressor. I.

Keep oily rags, trash, leaves, litter or other combustibles out of and away from the compressor.

J. DO NOT operate the compressor without proper flow of cooling air or water or with inadequate flow of lubricant or with degraded lubricant. K. DO NOT attempt to operate the compressor in any classification of hazardous environment unless the compressor has been specially designed and manufactured for that duty.

1.5

MOVING PARTS

A. Keep hands, arms and other parts of the body and clothing away from couplings, belts, pulleys, fans and other moving parts. B. DO NOT attempt to operate the compressor with the fan, coupling or other guards removed.

SECTION 1 C. Wear snug-fitting clothing and confine long hair when working around this compressor, especially when exposed to hot or moving parts.

DANGER

D. Keep access doors, if any, closed except when making repairs or adjustments. E. Make sure all personnel are out of and/or clear of the compressor prior to attempting to start or operate it. F.

Disconnect and lock out all power at source and verify at the compressor that all circuits are deenergized to minimize the possibility of accidental start-up, or operation, prior to attempting repairs or adjustments. This is especially important when compressors are remotely controlled.

G. Keep hands, feet, floors, controls and walking surfaces clean and free of fluid, water or other liquids to minimize the possibility of slips and falls.

1.6

HOT SURFACES, SHARP EDGES AND SHARP CORNERS

A. Avoid bodily contact with hot fluid, hot coolant, hot surfaces and sharp edges and corners. B. Keep all parts of the body away from all points of air discharge. C. Wear personal protective equipment including gloves and head covering when working in, on or around the compressor. D. Keep a first aid kit handy. Seek medical assistance promptly in case of injury. DO NOT ignore small cuts and burns as they may lead to infection

1.7

TOXIC AND IRRITATING SUBSTANCES

A. DO NOT use air from this compressor for respiration (breathing) except in full compliance with OSHA Standards 29 CFR 1910 and/or any applicable Federal, State or Local codes or regulations.

Death or serious injury can result from inhaling compressed air without using proper safety equipment. See OSHA standards and/or any applicable Federal, State, and Local codes, standards and regulations on safety equipment. B. DO NOT use air line anti-icer systems in air lines supplying respirators or other breathing air utilization equipment and DO NOT discharge air from these systems into unventilated or other confined areas. C. Operate the compressor only in open or adequately ventilated areas. D. Locate the compressor or provide a remote inlet so that it is not likely to ingest exhaust fumes or other toxic, noxious or corrosive fumes or substances. E. Coolants and lubricants used in this compressor are typical of the industry. Care should be taken to avoid accidental ingestion and/or skin contact. In the event of ingestion, seek medical treatment promptly. Wash with soap and water in the event of skin contact. Consult Material Safety Data Sheet for information pertaining to fluid of fill. F.

Wear goggles or a full face shield when adding antifreeze compound to air line anti-icer systems.

G. If air line anti-icer system antifreeze compound enters the eyes or if fumes irritate the eyes, they should be washed with large quantities of clean water for fifteen minutes. A physician, preferably an eye specialist, should be contacted immediately. H. DO NOT store air line anti-icer system antifreeze compound in confined areas. I.

The antifreeze compound used in air line antifreeze systems contains methanol and is toxic, harmful or fatal if swallowed. Avoid contact with the skin or eyes and avoid breathing the fumes. If

7

SECTION 1 swallowed, induce vomiting by administering a tablespoon of salt, in each glass of clean, warm water until vomit is clear, then administer two teaspoons of baking soda in a glass of clean water. Have patient lay down and cover eyes to exclude light. Call a physician immediately.

1.8

DANGER All field equipment must be tested for electrostatic fields prior to servicing or making contact with the machine using the following or equivalent test equipment: • 90-600 VAC: Volt detector such as Fluke Model 1AC-A • 600-7000 VAC: Voltage detector such as Fluke Networks Model C9970 It is the responsibility of each organization to provide/arrange training for all their associates expected to test for electrostatic fields.

ELECTRICAL SHOCK

A. This compressor should be installed and maintained in full compliance with all applicable Federal, State and Local codes, standards and regulations, including those of the National Electrical Code, and also including those relative to equipment grounding conductors, and only by personnel that are trained, qualified and delegated to do so. B. Keep all parts of the body and any hand-held tools or other conductive objects away from exposed live parts of electrical system. Maintain dry footing, stand on insulating surfaces and DO NOT contact any other portion of the compressor when making adjustments or repairs to exposed live parts of the electrical system. Make all such adjustments or repairs with one hand only, so as to minimize the possibility of creating a current path through the heart. C. Attempt repairs in clean, dry and well lighted and ventilated areas only. D. DO NOT leave the compressor unattended with open electrical enclosures. If necessary to do so, then disconnect, lock out and tag all power at source so others will not inadvertently restore power. E. Disconnect, lock out, and tag all power at source prior to attempting repairs or adjustments to rotating machinery and prior to handling any ungrounded conductors.

1.9

LIFTING

A. If the compressor is provided with a lifting bail, then lift by the bail provided. If no bail is provided, then lift by sling. Compressors to be air-lifted by helicopter must not be supported by the lifting bail but by slings instead. In any event, lift and/or handle only in full compliance with OSHA standards 29 CFR 1910 subpart N and/or any applicable Federal, State, and Local codes, standards and regulations. B. Inspect points of attachment for cracked welds and for cracked, bent, corroded or otherwise degraded members and for loose bolts or nuts prior to lifting. C. Make sure entire lifting, rigging and supporting structure has been inspected, is in good condition and has a rated capacity of at least the weight of the compressor. If you are unsure of the weight, then weigh compressor before lifting. D. Make sure lifting hook has a functional safety latch or equivalent, and is fully engaged and latched on the bail or slings. E. Use guide ropes or equivalent to prevent twisting or swinging of the compressor once it has been lifted clear of the ground. F.

DO NOT attempt to lift in high winds.

G. Keep all personnel out from under and away from the compressor whenever it is suspended. H. Lift compressor no higher than necessary.

8

SECTION 1 I.

Keep lift operator in constant attendance whenever compressor is suspended.

J. Set compressor down only on a level surface capable of safely supporting at least its weight and its loading unit. K. When moving the compressor by forklift truck, utilize fork pockets if provided. Otherwise, utilize pallet if provided. If neither fork pockets or pallet are provided, then make sure compressor is secure and well balanced on forks before attempting to raise or transport it any significant distance. L. Make sure forklift truck forks are fully engaged and tipped back prior to lifting or transporting the compressor. M. Forklift no higher than necessary to clear obstacles at floor level and transport and corner at minimum practical speeds.

N. Make sure pallet-mounted compressors are firmly bolted or otherwise secured to the pallet prior to attempting to forklift or transport them. NEVER attempt to forklift a compressor that is not secured to its pallet, as uneven floors or sudden stops may cause the compressor to tumble off, possibly causing serious injury or property damage in the process.

1.10 ENTRAPMENT A. If the compressor enclosure, if any, is large enough to hold a man and if it is necessary to enter it to perform service adjustments, inform other personnel before doing so, or else secure and tag the access door in the open position to avoid the possibility of others closing and possibly latching the door with personnel inside. B. Make sure all personnel are out of compressor before closing and latching enclosure doors.

9

NOTES

10

FILTERS AND MOISTURE SEPARATORS

Section 2

COMPRESSED AIR FILTERS 2.1

SAFETY INFORMATION

WARNING Disconnect or depressurize compressed air line prior to any installation or maintenance activity. Eye protection goggles or safety glasses are always recommended during installation and maintenance.

WARNING Air is not for breathing purposes. Activated carbon filters are intended for odor removal and are not intended for removal of CO (Carbon Monoxide) or CO2 (Carbon Dioxide).

2.2

DESCRIPTION

Sullair Compressed Air Filters have been designed to remove airborne contamination in a compressed air stream, delivering energy efficient operation and reliable performance. The air filters have multiple ranges of efficiencies for a full range of industrial applications. See Table 2-1:Element Specifications.

2.2.1 FX FILTERS 1/4” to 3” NPT up to 1600 cfm These filters are equipped with differential pressure gauge as standard. PED (Pressure Equipment Directive) A protected auto float drain (2 mm orifice) is standard for reliable removal of liquid contaminant (minimum pressure required for auto float drain is 30 psig). Zero-porosity aluminum and durable epoxy powdercoat finish, along with a corrosion-resistant internal coating gives long service life. Filter combinations are to meet specific application requirements. Filters

comply with PED and perform as per related ISO 8573 standards. These filters are equipped with differential pressure gauges for easy maintenance and energy efficiency. Sullair Condensate Separators are always recommended with this system.FW Filters 3” to 14” FLG up to 17,700 cfm The filter housing is made of steel and externally painted with epoxy powder paint. These filters are equipped with differential pressure gauge as standard. A protected auto float drain (2 mm orifice) is standard for reliable removal of liquid contaminants. Zeroporosity aluminum and durable epoxy powder-coat finish, along with a corrosion-resistant internal coating gives long service life. Filter combinations are to meet specific application requirements. Filters comply with PED and perform as per related ISO 8573 standards. These filters may be equipped with differential pressure gauges for easy maintenance and energy efficiency. Sullair Condensate Separators are always recommended with this system.

2.2.2 FH FILTERS 1/4” to 2-1/2” NPT up to 1750 cfm (725 psi) (See Connect sizes starting on page 21). Manual drain is supplied as standard. The product is made of aluminum and both inside and outside are anodised against corrosion. No gauge is applied on these filters. (There is no moisture separator for high pressure.) A protected auto float drain (2 mm orifice) is standard for reliable removal of liquid contaminants. Zeroporosity aluminum and durable epoxy powder-coat finish, along with a corrosion-resistant internal coating gives long service life. Filter combinations are to meet specific application requirements. Filters comply with PED and perform as per related ISO 8573 standards. These filters may be equipped with differential pressure gauges for easy maintenance and energy efficiency. Sullair Condensate Separators are always recommended with this system.

11

FILTERS AND MOISTURE SEPARATORS 2.3

UNPACKING

SECTION 2 2.4

Handle carefully. Check the packing list to account for all items. Visually inspect for shipping damage. If damaged, immediately file a claim with the carrier.

ELEMENT FEATURES

• 7 element types (see Table 2-1 below) • Superior construction • Efficient drainage layer • Hydrophobic Microglass Fiber • Deep pleats (for reverse flow elements) • Stainless steel cores • Special disruptive pattern • PVC impregnated layer (for coalescers) • End cap key fit • Individually boxed • Color coded elements for easy identification

Table 2-1: Element Specifications SULLAIR ELEMENT TYPE

COLOR CODE

Efficiency & Coalescer Performance

Media/ Type/ Pattern

Flow Direction

F

BLUE

1 MICRON & .5 ppm Carryover

Wrapped

In-to-Out

285 PSI

176° F

36° F

0.6

1.2

FR

WHITE

REVERSE 1 MICRON & .5 ppm Carryover

Pleated

Out-to-In

285 PSI

176° F

36° F

0.35

0.6

FRHT

METAL

REVERSE 1 MICRON & .5 ppm Carryover

HIGH TEMP/ Pleated

Out-to-In

285 PSI

350° F

36° F

0.35

0.6

H

RED

0.01 MICRON & .01 ppm Carryover

Wrapped

In-to-Out

285 PSI

176° F

36° F

1.2

2.3

HR

WHITE

REVERSE 0.01 MICRON & .01 ppm Carryover

Pleated

Out-to-In

285 PSI

176° F

36° F

0.45

0.7

C¹

METAL

0.01 MICRON & .003 ppm Carryover

Granular Activated Carbon

Out-to-In

285 PSI

122° F

36° F

2.3

-

U (Ultra)

WHITE

0.01 MICRON Absolute Wrapped

Out-to-in

285 PSI

176° F

36° F

5

-

Max Dry Wet Max Operating Min Operating Operating Pressure Pressure Temperature Temperature Pressure drop (psig) Drop (psig)

1-Precede C Type filters with HR Type Filters / Change C Type element at 6000 hours or when oil vapor odor detected. Grade A metal odor removal not to be used in oil-saturated conditions.

12

SECTION 2

FILTERS AND MOISTURE SEPARATORS

Figure 2-1: FX Filter (Typical)

Figure 2-2: FX Filter Cross Section

13

FILTERS AND MOISTURE SEPARATORS 2.5

INSTALLATION (ALL EXCEPT FW)

1. For optimum performance, connections must be sized to fit inlet and outlet piping. 2. Cut the air supply and discharge of air. 3. Adjust the filter height so that drain accessories (such as timer drain or external drains) can be fitted and the bowl can still be removed. 4. The filters must be mounted in a vertical position. 5. Connect the housing to the Pipeline. Pay attention to the arrow indicating airflow direction. 6. Check the filter head and bowl and make sure that they are connected and tightened properly. 7. Connect the system to the air supply and then check the connections under pressure for any air leaks.

2.6

LIFTING

1. Lift and/or handle filter only in full compliance with OSHA standards 29 CFR 1910 subpart N. 2. Inspect points of attachment for cracked welds and for cracked, bent, corroded or otherwise degraded members and for loose bolts or nuts prior to lifting. 3. Make sure entire lifting, rigging and supporting structure has been inspected, is in good conditions and has a rated capacity of at least the weight of the filter system. If you are unsure of the weight, then weigh filter before lifting. 4. Make sure lifting hook has a functional safety latch or equivalent, and is fully engaged and latched on the bail or slings. 5. Use guide ropes or equivalent to prevent twisting or swinging of the filter once it has been lifted clear of the ground.

14

SECTION 2 6. Keep all personnel out from under and away from the filter whenever it is suspended. G. Lift filter no higher than necessary. 7. Keep lift operator in constant attendance whenever filter is suspended.

2.7

FW (WELDED FLANGE FILTER) LOCATION

The FW and Mist Eliminators are large and heavy free standing filters. It is strongly recommended that these filters are installed on the floor with their weight supported by the stands provided. All other models are inline filters. The filter should be located in a pipeline that is level and strong enough to support its total weight. Pipe supports are recommended within 5 ft of each side of the filter if it is not otherwise supported.

2.8

SERVICE AIR PIPING

Direction of airflow is critical to filter performance. Please follow air flow directional arrows and/or inlet and outlet decals. Filters will not operate correctly if installed backwards. Provide sufficient space above or below the unit (as applicable) to remove filter element(s). Refer to general arrangement drawings for required clearance. Compressed air piping should be at least of equal size to that furnished on the inlet and outlet ports with block and bypass valves to permit isolation of the unit for servicing and element replacement.

WARNING Pressure vessel MUST be installed according to ASME as well as applicable local/ state codes. Failure to install properly may cause danger or injury to persons or damage to property.

SECTION 2

FILTERS AND MOISTURE SEPARATORS

2.8.1 TYPICAL INSTALLATION SETUPS

NOTE See Common System Configurations as shown in Figure 2-3 of typical setups and filter applications. See Section 2.10 through Section 2.12 for filter assemblies and replacement elements.

NOTE F-R-L – Point of use Filtration, Regulation, and Lubrication as needed.

15

FILTERS AND MOISTURE SEPARATORS

    

     

       

       ! "   

 

# 

"

$      







SECTION 2



+ 2 *  ( 4

% &   ' #$ $ $()   $ +/(  

(/+  

+/(  

+ +3 / / / /

+ +3 +3 / / /

 + ( +3 23 /

    *



+ , $./$

/1 / / *) ( (

+ + + ( / /

    " %  &! '()*+      ,+   !    ,( --

  " %  &! '()*+      ,+   !    ,+ --

    " %  &! '()*+      ,+   !    ,* --

     !   $ .   /°  0

"#$    " %  &! '()*+      $ .   /+° /+

Figure 2-3: Typical Setup—Air Quality Standards ISO 8573.1 Classes

16

SECTION 2 2.9

FILTERS AND MOISTURE SEPARATORS

MAINTENANCE & DAILY OPERATION

(See Figure 2-4 and Figure 2-5) DAILY: Check the function of the installed drain (if applicable) and relief valve to ensure they are operating properly. DRAIN INSPECTION, REPLACEMENT

CLEANING

OR

1. For external drains, close drain isolation valve & DEPRESSURIZE drain by opening vent valve. 2. Remove drain(s) & clean or replace as necessary according to the respective drain manual. 3. Reattach the drain(s). Ensure fitted correctly then slowly open the isolation valve to repressurize. F/H Coalescing and Particulate Type Elements: Filter performance will decrease dramatically after approximately 1 year due to deterioration of the fragile fibers of the filtration media caused by the acidicity of the condensate & bombardment by fast moving particles. This most often occurs with little or no increase in differential pressure. Filter elements MUST be changed annually regardless of differential pressure. More frequent replacement is recommended if differential pressure exceeds 5 psid —which may suggests blockage by excessive contamination.

Activated Carbon filter element life is directly dependant upon the temperature of the air it is filtering. Activated Carbon elements are designed to provide 1000 hours of service at 70ºF (21ºC). At cooler temperatures, more oil is in liquid form (and is therefore removed by the upstream coalescing filter) and less oil is in vapour form, so element life will be longer. At warmer temperatures, more oil is in vapour form and therefore the element life will be shorter– so always use carbon filters at the lowest temperature possible. Maximum recommended operating temperature is 86ºF (30ºC). If possible monitor downstream oil vapour content, and simply replace elements when oil vapour exceeds desired levels. MIST ELIMINATOR: Includes a true air/oil separator element with coarse fibers designed to slow deterioration. Element should be changed every 5 years or when the pressure drop of exceeds 1 psid.

WARNING Filter housing must be fully depressurized before attempting to install dp gauge, drain, replace elements or perform any maintenance. Failure to install properly may cause danger or injury to persons or damage to property.

17

NOTES 2.9.1 FX AND FH FILTERS–REMOVING AIR FILTER BODY AND REPLACING THE ELEMENT

WARNING Filter housing must be fully depressurized before attempting to install dp gauge, drain, replace elements or perform any maintenance.Failure to install properly may cause danger or injury to persons or damage to property. See below for how to depressurize the FX filters. 1. Filter elements must be replaced once per year or when the differential pressure indicator turns from green to red. Performance should be monitored. 2. IMPORTANT: Shutoff the air supply and discharge all pressure to the filter. 3. Remove the air filter body from the housing, (see Figure 2-4). 4. Take out the dirty element, (see Figure 2-5).

Figure 2-4: Removal of FX Air Filter Body

5. Check the O-ring on the new element and install the element into the housing. 6. Check the O-ring in the head of housing. Replace if necessary with O-ring provided with the replacement element. 7. Clean and lubricate the threads (with nonpetroleum based lubricant for some specific applications) on the body before reassembly. 8. Connect the system to the air supply. 9. Check for leakage.

Figure 2-5: Removal of FX Element

18

SECTION 2

FILTERS AND MOISTURE SEPARATORS

FX FILTERS DEPRESSURIZATION DEPRESSURIZATION

WARNING High Pressure.

WARNING Before dismantling the filter, make sure that the filter is depressurized.

WARNING In order to discharge compressed air, turn the bottom nut of the drain counter in the counterclockwise direction.

WARNING Before repressurizing the filter, make sure that the nut is turned clockwise completely.

19

FILTERS AND MOISTURE SEPARATORS 2.9.2 FW FILTERS & MIST ELIMINATORS– REMOVING AIR FILTER BODY AND REPLACING THE ELEMENT 1. Filter elements must be replaced once per year or when the differential pressure indicator turns from green to red. Performance should be monitored. 2. IMPORTANT: Cut the air supply and discharge all pressure to the filter. 3. Remove the nuts and bolts holding the cover of the filter housing. 4. Take out the dirty element(s). Remove wing nut from the tie rod and remove dirty ele-

20

SECTION 2 ment(s), install new element on the tie rod and replace wing nut. 5. Inspect all gaskets and clean inside of filter housing (if required). 6. Inspect inside of housing for corrosion or damage. 7. Replace cover and tighten flange bolts evenly. 8. After unit is re-assembled, check for air leaks & record initial pressure drop.

SECTION 2

FILTERS AND MOISTURE SEPARATORS

2.10 FX SERIES—MAIN FILTERS SPECIFICATIONS Table 2-2: FX Filter Spare Parts List SULL PART NUMBER

DETAIL

02250193-534

GAUGE, Differential Pressure

02250194-880

GAUGE, Differential Pressure HIGH TEMP

02250193-535

Standard Float Drain

02250193-536

Timer Drain Adaptor

02250193-537

Zero Loss Adaptor

02250193-538

Manual Drain Option

02250193-540

Filter Connection Clamp FX0025-FX0045

02250193-541

Filter Connection Clamp FX0065-FX0130

02250193-542

Filter Connection Clamp FX0240-FX0350

02250193-543

Filter Connection Clamp FX0475-FX0700

02250193-544

Filter Connection Clamp FX0925-FX1350

02250193-546

Wall Mounting Bracket FX0025-FX0045

02250193-547

Wall Mounting Bracket FX0065-FX0130

02250193-548

Wall Mounting Bracket FX0240-FX0350

02250193-549

Wall Mounting Bracket FX0475-FX0700

02250193-550

Wall Mounting Bracket FX0925-FX1350

02250194-875

O-Ring FX0025-FX0045 included with Elements

02250194-876

O-Ring FX0065-FX0350 included with Elements

02250194-877

O-Ring FX0475-FX0700 included with Elements

02250194-878

O-Ring FX0925-FX1350 included with Elements

Table 2-3: FX Filter Series TYPE

SULLAIR FILTER PART NO.

MODEL

SULLAIR ELEMENT PART NO.

Filter, 1/4" NPT

F

02250193-409

FX-0025-F-025-AD-SG-NPT (SULL)

02250193-565

Filter, 3/8" NPT

F

02250193-410

FX-0025-F-038-AD-SG-NPT (SULL)

02250193-565

Filter, 1/2" NPT

F

02250193-411

FX-0025-F-050-AD-SG-NPT (SULL)

02250193-565

Filter, 1/4" NPT

FR

02250193-435

FX-0025-FR-025-AD-SG-NPT (SULL)

02250193-576

Filter, 3/8" NPT

FR

02250193-436

FX-0025-FR-038-AD-SG-NPT (SULL)

02250193-576

Filter, 1/2" NPT

FR

02250193-437

FX-0025-FR-050-AD-SG-NPT (SULL)

02250193-576

Filter, 1/4" NPT

FRHT

02250194-385

FX-0025-FRHT-025-AD-NPT (SULL)

02250193-576

Filter, 3/8" NPT

FRHT

02250194-386

FX-0025-FRHT-038-AD-NPT (SULL)

02250193-576

Filter, 1/2" NPT

FRHT

02250194-387

FX-0025-FRHT-050-AD-NPT (SULL)

02250193-576

Filter, 1/4" NPT

H

02250193-460

FX-0025-H-025-AD-SG-NPT (SULL)

02250193-587

Filter, 3/8" NPT

H

02250193-461

FX-0025-H-038-AD-SG-NPT (SULL)

02250193-587

Filter, 1/2" NPT

H

02250193-462

FX-0025-H-050-AD-SG-NPT (SULL)

02250193-587

Filter, 1/4" NPT

HR

02250193-485

FX-0025-HR-025-AD-SG-NPT (SULL)

02250193-599

Filter, 3/8" NPT

HR

02250193-486

FX-0025-HR-038-AD-SG-NPT (SULL)

02250193-599

Filter, 1/2" NPT

HR

02250193-487

FX-0025-HR-050-AD-SG-NPT (SULL)

02250193-599

Filter, 1/4" NPT

C

02250193-510

FX-0025-C-025-MD-NPT (SULL)

02250193-554

Filter, 3/8" NPT

C

02250193-511

FX-0025-C-038-NPT (SULL)

02250193-554

Filter, 1/2" NPT

C

02250193-512

FX-0025-C-050-NPT (SULL)

02250193-554

Filter, 1/4" NPT

U

02250195-211

FX-0025-U-025-AD-SG-NPT (SULL)

02250195-199

Filter, 3/8" NPT

U

02250195-212

FX-0025-U-038-AD-SG-NPT (SULL)

02250195-199

NPT

21

FILTERS AND MOISTURE SEPARATORS

SECTION 2

Table 2-3: FX Filter Series SULLAIR FILTER PART NO.

MODEL

Filter, 1/2" NPT

U

02250195-213

FX-0025-U-050-AD-SG-NPT (SULL)

02250195-199

Filter, 3/8" NPT

F

02250193-413

FX-0045-F-038-AD-SG-NPT (SULL)

02250193-566

Filter, 1/2" NPT

F

02250193-414

FX-0045-F-050-AD-SG-NPT (SULL)

02250193-566

Filter, 3/8" NPT

FR

02250193-438

FX-0045-FR-038-AD-SG-NPT (SULL)

02250193-577

Filter, 1/2" NPT

FR

02250193-439

FX-0045-FR-050-AD-SG-NPT (SULL)

02250193-577

Filter, 3/8" NPT

FRHT

02250194-388

FX-0045-FRHT-038-AD-NPT (SULL)

02250193-577

Filter, 1/2" NPT

FRHT

02250194-389

FX-0045-FRHT-050-AD-NPT (SULL)

02250193-577

Filter, 3/8" NPT

H

02250193-463

FX-0045-H-038-AD-SG-NPT (SULL)

02250193-588

Filter, 1/2" NPT

H

02250193-464

FX-0045-H-050-AD-SG-NPT (SULL)

02250193-588

Filter, 3/8" NPT

HR

02250193-488

FX-0045-HR-038-AD-SG-NPT (SULL)

02250193-601

Filter, 1/2" NPT

HR

02250193-489

FX-0045-HR-050-AD-SG-NPT (SULL)

02250193-601

Filter, 3/8" NPT

C

02250193-513

FX-0045-C-038-NPT (SULL)

02250193-555

Filter, 1/2" NPT

C

02250193-514

FX-0045-C-050-NPT (SULL)

02250193-555

Filter, 3/8" NPT

U

02250195-214

FX-0045-U-038-AD-SG-NPT (SULL)

02250195-200

Filter, 1/2" NPT

U

02250195-215

FX-0045-U-050-AD-SG-NPT (SULL)

02250195-200

Filter, 1/2" NPT

F

02250193-415

FX-0065-F-050-AD-SG-NPT (SULL)

02250193-567

Filter, 3/4" NPT

F

02250193-416

FX-0065-F-075-AD-SG-NPT (SULL)

02250193-567

Filter, 1" NPT

F

02250193-417

FX-0065-F-100-AD-SG-NPT (SULL)

02250193-567

Filter, 1/2" NPT

FR

02250193-440

FX-0065-FR-050-AD-SG-NPT (SULL)

02250193-578

Filter, 3/4" NPT

FR

02250193-441

FX-0065-FR-075-AD-SG-NPT (SULL)

02250193-578

Filter, 1" NPT

FR

02250193-442

FX-0065-FR-100-AD-SG-NPT (SULL)

02250193-578

Filter, 1/2" NPT

FRHT

02250194-390

FX-0065-FRHT-050-AD-NPT (SULL)

02250193-578

Filter, 3/4" NPT

FRHT

02250194-391

FX-0065-FRHT-075-AD-NPT (SULL)

02250193-578

Filter, 1" NPT

FRHT

02250194-392

FX-0065-FRHT-100-AD-NPT (SULL)

02250193-578

Filter, 1/2" NPT

H

02250193-465

FX-0065-H-050-AD-SG-NPT (SULL)

02250193-589

Filter, 3/4" NPT

H

02250193-466

FX-0065-H-075-AD-SG-NPT (SULL)

02250193-589

Filter, 1" NPT

H

02250193-467

FX-0065-H-100-AD-SG-NPT (SULL)

02250193-589

Filter, 1/2" NPT

HR

02250193-490

FX-0065-HR-050-AD-SG-NPT (SULL)

02250193-602

Filter, 3/4" NPT

HR

02250193-491

FX-0065-HR-075-AD-SG-NPT (SULL)

02250193-602

Filter, 1" NPT

HR

02250193-492

FX-0065-HR-100-AD-SG-NPT (SULL)

02250193-602

Filter, 1/2" NPT

C

02250193-515

FX-0065-C-050-NPT (SULL)

02250193-556

Filter, 3/4" NPT

C

02250193-516

FX-0065-C-075-NPT (SULL)

02250193-556

Filter, 1" NPT

C

02250193-517

FX-0065-C-100-NPT (SULL)

02250193-556

Filter, 1/2" NPT

U

02250195-216

FX-0065-U-050-AD-SG-NPT (SULL)

02250195-201

Filter, 3/4" NPT

U

02250195-217

FX-0065-U-075-AD-SG-NPT (SULL)

02250195-201

Filter, 1" NPT

U

02250195-218

FX-0065-U-100-AD-SG-NPT (SULL)

02250195-201

Filter, 3/4" NPT

F

02250193-418

FX-0130-F-075-AD-SG-NPT (SULL)

02250193-568

Filter, 1" NPT

F

02250193-419

FX-0130-F-100-AD-SG-NPT (SULL)

02250193-568

Filter, 3/4" NPT

FR

02250193-443

FX-0130-FR-075-AD-SG-NPT (SULL)

02250193-579

Filter, 1" NPT

FR

02250193-444

FX-0130-FR-100-AD-SG-NPT (SULL)

02250193-579

Filter, 3/4" NPT

FRHT

02250194-393

FX-0130-FRHT-075-AD-NPT (SULL)

02250193-579

Filter, 1" NPT

FRHT

02250194-394

FX-0130-FRHT-100-AD-NPT (SULL)

02250193-579

H

02250193-468

FX-0130-H-075-AD-SG-NPT (SULL)

02250193-590

Filter, 3/4" NPT Filter, 1" NPT

22

SULLAIR ELEMENT PART NO.

TYPE

NPT

H

02250193-469

FX-0130-H-100-AD-SG-NPT (SULL)

02250193-590

Filter, 3/4" NPT

HR

02250193-493

FX-0130-HR-075-AD-SG-NPT (SULL)

02250193-603

Filter, 1" NPT

HR

02250193-494

FX-0130-HR-100-AD-SG-NPT (SULL)

02250193-603

SECTION 2

FILTERS AND MOISTURE SEPARATORS

Table 2-3: FX Filter Series TYPE

SULLAIR FILTER PART NO.

MODEL

SULLAIR ELEMENT PART NO.

Filter, 3/4" NPT

C

02250193-518

FX-0130-C-075-NPT (SULL)

02250193-557

Filter, 1" NPT

C

02250193-519

FX-0130-C-100-NPT (SULL)

02250193-557

Filter, 3/4" NPT

U

02250195-219

FX-0130-U-075-AD-SG-NPT (SULL)

02250195-202

Filter, 1" NPT

U

02250195-220

FX-0130-U-100-AD-SG-NPT (SULL)

02250195-202

Filter, 1" NPT

F

02250193-420

FX-0240-F-100-AD-SG-NPT (SULL)

02250193-569

Filter, 1 1/4" NPT

F

02250193-421

FX-0240-F-125-AD-SG-NPT (SULL)

02250193-569

Filter, 1 1/2" NPT

F

02250193-422

FX-0240-F-150-AD-SG-NPT (SULL)

02250193-569

Filter, 1" NPT

FR

02250193-445

FX-0240-FR-100-AD-SG-NPT (SULL)

02250193-580

Filter, 1 1/4" NPT

FR

02250193-446

FX-0240-FR-125-AD-SG-NPT (SULL)

02250193-580

Filter, 1 1/2" NPT

FR

02250193-447

FX-0240-FR-150-AD-SG-NPT (SULL)

02250193-580

Filter, 1" NPT

FRHT

02250194-395

FX-0240-FRHT-100-AD-NPT (SULL)

02250193-580

Filter, 1 1/4" NPT

FRHT

02250194-396

FX-0240-FRHT-125-AD-NPT (SULL)

02250193-580

Filter, 1 1/2" NPT

FRHT

02250194-398

FX-0240-FRHT-150-AD-NPT (SULL)

02250193-580

NPT

Filter, 1" NPT

H

02250193-470

FX-0240-H-100-AD-SG-NPT (SULL)

02250193-591

Filter, 1 1/4" NPT

H

02250193-471

FX-0240-H-125-AD-SG-NPT (SULL)

02250193-591

Filter, 1 1/2" NPT

H

02250193-472

FX-0240-H-150-AD-SG-NPT (SULL)

02250193-591

Filter, 1" NPT

HR

02250193-495

FX-0240-HR-100-AD-SG-NPT (SULL)

02250193-604

Filter, 1 1/4" NPT

HR

02250193-496

FX-0240-HR-125-AD-SG-NPT (SULL)

02250193-604

Filter, 1 1/2" NPT

02250193-604

HR

02250193-497

FX-0240-HR-150-AD-SG-NPT (SULL)

Filter, 1" NPT

C

02250193-520

FX-0240-C-100-NPT (SULL)

02250193-558

Filter, 1 1/4" NPT

C

02250193-521

FX-0240-C-125-NPT (SULL)

02250193-558

Filter, 1 1/2" NPT

C

02250193-522

FX-0240-C-150-NPT (SULL)

02250193-558

Filter, 1" NPT

U

02250195-221

FX-0240-U-100-AD-SG-NPT (SULL)

02250195-203

Filter, 1 1/4" NPT

U

02250195-222

FX-0240-U-125-AD-SG-NPT (SULL)

02250195-203

Filter, 1 1/2" NPT

U

02250195-223

FX-0240-U-150-AD-SG-NPT (SULL)

02250195-203

Filter, 1 1/4" NPT

F

02250193-423

FX-0350-F-125-AD-SG-NPT (SULL)

02250193-570

Filter, 1 1/2" NPT

F

02250193-424

FX-0350-F-150-AD-SG-NPT (SULL)

02250193-570

Filter, 1 1/4" NPT

FR

02250193-448

FX-0350-FR-125-AD-SG-NPT (SULL)

02250193-581

Filter, 1 1/2" NPT

FR

02250193-449

FX-0350-FR-150-AD-SG-NPT (SULL)

02250193-581

Filter, 1 1/4" NPT

FRHT

02250194-400

FX-0350-FRHT-125-AD-NPT (SULL)

02250193-581

Filter, 1 1/2" NPT

FRHT

02250194-401

FX-0350-FRHT-150-AD-NPT (SULL)

02250193-581

Filter, 1 1/4" NPT

H

02250193-473

FX-0350-H-125-AD-SG-NPT (SULL)

02250193-592

Filter, 1 1/2" NPT

H

02250193-474

FX-0350-H-150-AD-SG-NPT (SULL)

02250193-592

Filter, 1 1/4" NPT

HR

02250193-498

FX-0350-HR-125-AD-SG-NPT (SULL)

02250193-605

Filter, 1 1/2" NPT

HR

02250193-499

FX-0350-HR-150-AD-SG-NPT (SULL)

02250193-605

Filter, 1 1/4" NPT

C

02250193-523

FX-0350-C-125-NPT (SULL)

02250193-559

Filter, 1 1/2" NPT

C

02250193-524

FX-0350-C-150-NPT (SULL)

02250193-559

Filter, 1 1/4" NPT

U

02250195-224

FX-0350-U-125-AD-SG-NPT (SULL)

02250195-204

Filter, 1 1/2" NPT

U

02250195-225

FX-0350-U-150-AD-SG-NPT (SULL)

02250195-204

Filter, 1 1/4" NPT

F

02250193-425

FX-0475-F-125-AD-SG-NPT (SULL)

02250193-571

Filter, 1 1/2" NPT

F

02250193-426

FX-0475-F-150-AD-SG-NPT (SULL)

02250193-571

Filter, 2" NPT

F

02250193-427

FX-0475-F-200-AD-SG-NPT (SULL)

02250193-571

Filter, 1 1/4" NPT

FR

02250193-450

FX-0475-FR-125-AD-SG-NPT (SULL)

02250193-582

Filter, 1 1/2" NPT

FR

02250193-451

FX-0475-FR-150-AD-SG-NPT (SULL)

02250193-582

Filter, 2" NPT

FR

02250193-452

FX-0475-FR-200-AD-SG-NPT (SULL)

02250193-582

Filter, 2" NPT

FR

02250193-454

FX-0925-FR-200-AD-SG-NPT (SULL)

02250193-584

23

FILTERS AND MOISTURE SEPARATORS

SECTION 2

Table 2-3: FX Filter Series NPT

TYPE

SULLAIR FILTER PART NO.

MODEL

SULLAIR ELEMENT PART NO.

Filter, 1 1/4" NPT

FRHT

02250194-403

FX-0475-FRHT-125-AD-NPT (SULL)

02250193-582

Filter, 1 1/2" NPT

FRHT

02250194-404

FX-0475-FRHT-150-AD-NPT (SULL)

02250193-582

Filter, 2" NPT

FRHT

02250194-406

FX-0475-FRHT-200-AD-NPT (SULL)

02250193-582

Filter, 2" NPT

FRHT

02250194-409

FX-0925-FRHT-200-AD-NPT (SULL)

02250193-584

Filter, 1 1/4" NPT

H

02250193-475

FX-0475-H-125-AD-SG-NPT (SULL)

02250193-593

Filter, 1 1/2" NPT

H

02250193-476

FX-0475-H-150-AD-SG-NPT (SULL)

02250193-593

Filter, 2" NPT

H

02250193-477

FX-0475-H-200-AD-SG-NPT (SULL)

02250193-593

Filter, 2" NPT

H

02250193-479

FX-0925-H-200-AD-SG-NPT (SULL)

02250193-595

Filter, 1 1/4" NPT

HR

02250193-500

FX-0475-HR-125-AD-SG-NPT (SULL)

02250193-606

Filter, 1 1/2" NPT

HR

02250193-501

FX-0475-HR-150-AD-SG-NPT (SULL)

02250193-606

Filter, 2" NPT

HR

02250193-502

FX-0475-HR-200-AD-SG-NPT (SULL)

02250193-606

Filter, 2" NPT

HR

02250193-504

FX-0925-HR-200-AD-SG-NPT (SULL)

02250193-608

Filter, 1 1/4" NPT

C

02250193-525

FX-0475-C-125-NPT (SULL)

02250193-560

Filter, 1 1/2" NPT

C

02250193-526

FX-0475-C-150-NPT (SULL)

02250193-560

Filter, 2" NPT

C

02250193-527

FX-0475-C-200-NPT (SULL)

02250193-560

Filter, 2" NPT

C

02250193-529

FX-0925-C-200-NPT (SULL)

02250193-560

Filter, 1 1/4" NPT

U

02250195-226

FX-0475-U-125-AD-SG-NPT (SULL)

02250195-205

Filter, 1 1/2" NPT

U

02250195-227

FX-0475-U-150-AD-SG-NPT (SULL)

02250195-205

Filter, 2" NPT

U

02250195-228

FX-0475-U-200-AD-SG-NPT (SULL)

02250195-205

Filter, 2" NPT

U

02250195-230

FX-0925-U-200-AD-SG-NPT (SULL)

02250195-205

Filter, 2" NPT

F

02250193-428

FX-0700-F-200-AD-SG-NPT (SULL)

02250193-572

Filter, 2" NPT

FR

02250193-453

FX-0700-FR-200-AD-SG-NPT (SULL)

02250193-583

Filter, 2" NPT

FRHT

02250194-408

FX-0700-FRHT-200-AD-NPT (SULL)

02250193-583

Filter, 2" NPT

H

02250193-478

FX-0700-H-200-AD-SG-NPT (SULL)

02250193-594

Filter, 2" NPT

HR

02250193-503

FX-0700-HR-200-AD-SG-NPT (SULL)

02250193-607

Filter, 2" NPT

C

02250193-528

FX-0700-C-200-NPT (SULL)

02250193-561

Filter, 2" NPT

U

02250195-229

FX-0700-U-200-AD-SG-NPT (SULL)

02250195-206

Filter, 2" NPT

F

02250193-429

FX-0925-F-200-AD-SG-NPT (SULL)

02250193-573

Filter, 2 1/2" NPT

F

02250193-430

FX-0925-F-250-AD-SG-NPT (SULL)

02250193-573 02250193-573

Filter, 3" NPT

24

F

02250193-431

FX-0925-F-300-AD-SG-NPT (SULL)

Filter, 2 1/2" NPT

FR

02250193-455

FX-0925-FR-250-AD-SG-NPT (SULL)

02250193-584

Filter, 3" NPT

FR

02250193-456

FX-0925-FR-300-AD-SG-NPT (SULL)

02250193-584

Filter, 2 1/2" NPT

FRHT

02250194-411

FX-0925-FRHT-250-AD-NPT (SULL)

02250193-584

Filter, 3" NPT

FRHT

02250194-412

FX-0925-FRHT-300-AD-NPT (SULL)

02250193-584

Filter, 2 1/2" NPT

H

02250193-480

FX-0925-H-250-AD-SG-NPT (SULL)

02250193-595

Filter, 3" NPT

H

02250193-481

FX-0925-H-300-AD-SG-NPT (SULL)

02250193-595

Filter, 2 1/2" NPT

HR

02250193-505

FX-0925-HR-250-AD-SG-NPT (SULL)

02250193-608

Filter, 3" NPT

HR

02250193-506

FX-0925-HR-300-AD-SG-NPT (SULL)

02250193-608

Filter, 2 1/2" NPT

C

02250193-530

FX-0925-C-250-NPT (SULL)

02250193-562

Filter, 3" NPT

C

02250193-531

FX-0925-C-300-NPT (SULL)

02250193-562

Filter, 2 1/2" NPT

U

02250195-231

FX-0925-U-250-AD-SG-NPT (SULL)

02250195-207

Filter, 3" NPT

U

02250195-232

FX-0925-U-300-AD-SG-NPT (SULL)

02250195-207

Filter, 2 1/2" NPT

F

02250193-432

FX-1350-F-250-AD-SG-NPT (SULL)

02250193-574

Filter, 3" NPT

F

02250193-433

FX-1350-F-300-AD-SG-NPT (SULL)

02250193-574

Filter, 2 1/2" NPT

FR

02250193-457

FX-1350-FR-250-AD-SG-NPT (SULL)

02250193-585

Filter, 3" NPT

FR

02250193-458

FX-1350-FR-300-AD-SG-NPT (SULL)

02250193-585

SECTION 2

FILTERS AND MOISTURE SEPARATORS

Table 2-3: FX Filter Series NPT

TYPE

SULLAIR FILTER PART NO.

MODEL

SULLAIR ELEMENT PART NO.

Filter, 2 1/2" NPT

FRHT

02250194-413

FX-1350-FRHT-250-AD-NPT (SULL)

02250193-585

Filter, 3" NPT

FRHT

02250194-414

FX-1350-FRHT-300-AD-NPT (SULL)

02250193-585

Filter, 2 1/2" NPT

H

02250193-482

FX-1350-H-250-AD-SG-NPT (SULL)

02250193-597

Filter, 3" NPT

H

02250193-483

FX-1350-H-300-AD-SG-NPT (SULL)

02250193-597

Filter, 2 1/2" NPT

HR

02250193-507

FX-1350-HR-250-AD-SG-NPT (SULL)

02250193-609

Filter, 3" NPT

HR

02250193-508

FX-1350-HR-300-AD-SG-NPT (SULL)

02250193-609

Filter, 2 1/2" NPT

C

02250193-532

FX-1350-C-250-NPT (SULL)

02250193-563

Filter, 3" NPT

C

02250193-533

FX-1350-C-300-NPT (SULL)

02250193-563

Filter, 2 1/2" NPT

U

02250195-233

FX-1350-U-250-AD-SG-NPT (SULL)

02250195-208

Filter, 3" NPT

U

02250195-234

FX-1350-U-300-AD-SG-NPT (SULL)

02250195-208

Filter, 3" NPT

F

02250195-185

FX-1600-F-300-AD-SG-NPT (SULL)

02250195-593

Filter, 3" NPT

FR

02250195-186

FX-1600-FR-300-AD-SG-NPT (SULL)

02250195-194

Filter, 3" NPT

FRHT

02250195-187

FX-1600-FRHT-300-AD-NPT (SULL)

02250195-194

Filter, 3" NPT

H

02250195-189

FX-1600-H-300-AD-SG-NPT (SULL)

02250195-196

Filter, 3" NPT

HR

02250195-190

FX-1600-HR-300-AD-SG-NPT (SULL)

02250195-197

Filter, 3" NPT

C

02250195-191

FX-1600-C-300-NPT (SULL)

02250195-192

Filter, 3" NPT

U

02250195-235

FX-1600-U-300-AD-SG-NPT (SULL)

02250195-209

2.11 FW SERIES—WELDED FILTERS SPECIFICATIONS

Table 2-4: FW Filters Technical Data and Spare Parts List In/Out

FLOW DRAIN @ 100 PORT SIZE psig

SULLAIR FILTER PART NO.

FILTER MODEL REFERENCE

SULLAIR ELEMENT PART NO.

ELEMENT and QTY REQUIRED

ELEM QTY REQ.

3” FLG

1500

1/2”

02250194-580

FW-01500-C-300-FLG (SULL)

02250194-592

E-600-C (2 pcs)

2

3” FLG

1500

1/2”

02250194-513

FW-01500-F-300-AD-SG-FLG (SULL)

02250194-593

E-600-F (2 pcs)

2

3” FLG

1500

1/2”

02250194-528

FW-01500-FR-300-AD-SG-FLG (SULL)

02250194-594

E-600-FR (2 pcs)

2

3” FLG

1500

1/2”

02250194-541

FW-01500-FRHT-300-AD-FLG (SULL)

02250194-595

E-600-FRHT (2 pcs)

2

3” FLG

1500

1/2”

02250194-554

FW-01500-H-300-AD-SG-FLG (SULL)

02250194-596

E-600-H (2 pcs)

2

3” FLG

1500

1/2”

02250194-567

FW-01500-HR-300-AD-SG-FLG (SULL)

02250194-597

E-600-HR (2 pcs)

2

4” FLG

1900

1/2”

02250194-581

FW-01900-C-400-FLG (SULL)

02250194-592

E-600-C (3 pcs)

3

4” FLG

1900

1/2”

02250194-514

FW-01900-F-400-AD-SG-FLG (SULL)

02250194-593

E-600-F (3 pcs)

3

4” FLG

1900

1/2”

02250194-529

FW-01900-FR-400-AD-SG-FLG (SULL)

02250194-594

E-600-FR (3 pcs)

3

4” FLG

1900

1/2”

02250194-542

FW-01900-FRHT-400-AD-FLG (SULL)

02250194-595

E-600-FRHT (3 pcs)

3

4” FLG

1900

1/2”

02250194-555

FW-01900-H-400-AD-SG-FLG (SULL)

02250194-596

E-600-H (3 pcs)

3

4” FLG

1900

1/2”

02250194-568

FW-01900-HR-400-AD-SG-FLG (SULL)

02250194-597

E-600-HR (3 pcs)

3

4” FLG

2500

1/2”

02250194-582

FW-02500-C-400-FLG (SULL)

02250194-592

E-600-C (4 pcs)

4

4” FLG

2500

1/2”

02250194-515

FW-02500-F-400-AD-SG-FLG (SULL)

02250194-593

E-600-F (4 pcs)

4

25

FILTERS AND MOISTURE SEPARATORS

SECTION 2

Table 2-4: FW Filters Technical Data and Spare Parts List In/Out

FLOW DRAIN @ 100 PORT SIZE psig

SULLAIR FILTER PART NO.

FILTER MODEL REFERENCE

SULLAIR ELEMENT PART NO.

ELEMENT and QTY REQUIRED

ELEM QTY REQ.

4” FLG

2500

1/2”

02250194-530

FW-02500-FR-400-AD-SG-FLG (SULL)

02250194-594

E-600-FR (4 pcs)

4

4” FLG

2500

1/2”

02250194-543

FW-02500-FRHT-400-AD-FLG (SULL)

02250194-595

E-600-FRHT (4 pcs)

4

4” FLG

2500

1/2”

02250194-556

FW-02500-H-400-AD-SG-FLG (SULL)

02250194-596

E-600-H (4 pcs)

4

4” FLG

2500

1/2”

02250194-569

FW-02500-HR-400-AD-SG-FLG (SULL)

02250194-597

E-600-HR (4 pcs)

4

6” FLG

3800

1/2”

02250194-583

FW-03800-C-600-FLG (SULL)

02250194-592

E-600-C (6 pcs)

6

6” FLG

3800

1/2”

02250194-516

FW-03800-F-600-AD-SG-FLG (SULL)

02250194-593

E-600-F (6 pcs)

6

6” FLG

3800

1/2”

02250194-531

FW-03800-FR-600-AD-SG-FLG (SULL)

02250194-594

E-600-FR (6 pcs)

6

6” FLG

3800

1/2”

02250194-544

FW-03800-FRHT-600-AD-FLG (SULL)

02250194-595

E-600-FRHT (6 pcs)

6

6” FLG

3800

1/2”

02250194-557

FW-03800-H-600-AD-SG-FLG (SULL)

02250194-596

E-600-H (6 pcs)

6

6” FLG

3800

1/2”

02250194-570

FW-03800-HR-600-AD-SG-FLG (SULL)

02250194-597

E-600-HR (6 pcs)

6

6” FLG

5000

1/2”

02250194-584

FW-05000-C-600-FLG (SULL)

02250194-592

E-600-C (8 pcs)

8

6” FLG

5000

1/2”

02250194-517

FW-05000-F-600-AD-SG-FLG (SULL)

02250194-593

E-600-F (8 pcs)

8

6” FLG

5000

1/2”

02250194-532

FW-05000-FR-600-AD-SG-FLG (SULL)

02250194-594

E-600-FR (8 pcs)

8

6” FLG

5000

1/2”

02250194-545

FW-05000-FRHT-600-AD-FLG (SULL)

02250194-595

E-600-FRHT (8 pcs)

8

6” FLG

5000

1/2”

02250194-558

FW-05000-H-600-AD-SG-FLG (SULL)

02250194-596

E-600-H (8 pcs)

8

6” FLG

5000

1/2”

02250194-571

FW-05000-HR-600-AD-SG-FLG (SULL)

02250194-597

E-600-HR (8 pcs)

8

8” FLG

6500

1/2”

02250194-585

FW-06500-C-800-FLG (SULL)

02250194-592

E-600-C (10 pcs)

10

8” FLG

6500

1/2”

02250194-518

FW-06500-F-800-AD-SG-FLG (SULL)

02250194-593

E-600-F (10 pcs)

10

8” FLG

6500

1/2”

02250194-533

FW-06500-FR-800-AD-SG-FLG (SULL)

02250194-594

E-600-FR (10 pcs)

10

8” FLG

6500

1/2”

02250194-546

FW-06500-FRHT-800-AD-FLG (SULL)

02250194-595

E-600-FRHT (10 pcs)

10

8” FLG

6500

1/2”

02250194-559

FW-06500-H-800-AD-SG-FLG (SULL)

02250194-596

E-600-H (10 pcs)

10

8” FLG

6500

1/2”

02250194-572

FW-06500-HR-800-AD-SG-FLG (SULL)

02250194-597

E-600-HR (10 pcs)

10

8” FLG

8300

1/2”

02250194-586

FW-08300-C-800-FLG (SULL)

02250194-592

E-600-C (14 pcs)

14

8” FLG

8300

1/2”

02250194-519

FW-08300-F-800-AD-SG-FLG (SULL)

02250194-593

E-600-F (14 pcs)

14

8” FLG

8300

1/2”

02250194-534

FW-08300-FR-800-AD-SG-FLG (SULL)

02250194-594

E-600-FR (14 pcs)

14

8” FLG

8300

1/2”

02250194-547

FW-08300-FRHT-800-AD-FLG (SULL)

02250194-595

E-600-FRHT (14 pcs)

14

8” FLG

8300

1/2”

02250194-560

FW-08300-H-800-AD-SG-FLG (SULL)

02250194-596

E-600-H (14 pcs)

14

8” FLG

8300

1/2”

02250194-573

FW-08300-HR-800-AD-SG-FLG (SULL)

02250194-597

E-600-HR (14 pcs)

14

10” FLG 10000

1/2”

02250194-587

FW-10000-C-1000-FLG (SULL)

02250194-592

E-600-C (16 pcs)

16

10” FLG 10000

1/2”

02250194-520

FW-10000-F-1000-AD-SG-FLG (SULL)

02250194-593

E-600-F (16 pcs)

16

10” FLG 10000

1/2”

02250194-535

FW-10000-FR-1000-AD-SG-FLG (SULL)

02250194-594

E-600-FR (16 pcs)

16

10” FLG 10000

1/2”

02250194-548

FW-10000-FRHT-1000-AD-FLG (SULL)

02250194-595

E-600-FRHT (16 pcs)

16

10” FLG 10000

1/2”

02250194-561

FW-10000-H-1000-AD-SG-FLG (SULL)

02250194-596

E-600-H (16 pcs)

16

10” FLG 10000

1/2”

02250194-574

FW-10000-HR-1000-AD-SG-FLG (SULL)

02250194-597

E-600-HR (16 pcs)

16

12” FLG 12400

1/2”

02250194-588

FW-12400-C-1200-FLG (SULL)

02250194-592

E-600-C (18 pcs)

18

12” FLG 12400

1/2”

02250194-521

FW-12400-F-1200-AD-SG-FLG (SULL)

02250194-593

E-600-F (18 pcs)

18

26

SECTION 2

FILTERS AND MOISTURE SEPARATORS

Table 2-4: FW Filters Technical Data and Spare Parts List In/Out

FLOW DRAIN @ 100 PORT SIZE psig

SULLAIR FILTER PART NO.

FILTER MODEL REFERENCE

SULLAIR ELEMENT PART NO.

ELEMENT and QTY REQUIRED

ELEM QTY REQ.

12” FLG 12400

1/2”

02250194-536

FW-12400-FR-1200-AD-SG-FLG (SULL)

02250194-594

E-600-FR (18 pcs)

18

12” FLG 12400

1/2”

02250194-549

FW-12400-FRHT-1200-AD-FLG (SULL)

02250194-595

E-600-FRHT (18 pcs)

18

12” FLG 12400

1/2”

02250194-562

FW-12400-H-1200-AD-SG-FLG (SULL)

02250194-596

E-600-H (18 pcs)

18

12” FLG 12400

1/2”

02250194-575

FW-12400-HR-1200-AD-SG-FLG (SULL)

02250194-597

E-600-HR (18 pcs)

18

14” FLG 15000

1/2”

02250194-589

FW-15000-C-1400-FLG (SULL)

02250194-592

E-600-C (24 pcs)

24

14” FLG 15000

1/2”

02250194-522

FW-15000-F-1400-AD-SG-FLG (SULL)

02250194-593

E-600-F (24 pcs)

24

14” FLG 15000

1/2”

02250194-537

FW-15000-FR-1400-AD-SG-FLG (SULL)

02250194-594

E-600-FR (24 pcs)

24

14” FLG 15000

1/2”

02250194-550

FW-15000-FRHT-1400-AD-FLG (SULL)

02250194-595

E-600-FRHT (24 pcs)

24

14” FLG 15000

1/2”

02250194-563

FW-15000-H-1400-AD-SG-FLG (SULL)

02250194-596

E-600-H (24 pcs)

24

14” FLG 15000

1/2”

02250194-576

FW-15000-HR-1400-AD-SG-FLG (SULL)

02250194-597

E-600-HR (24 pcs)

24

14” FLG 177000

1/2”

02250194-590

FW-17700-C-1400-FLG (SULL)

02250194-592

E-600-C (28 pcs)

28

14” FLG 177000

1/2”

02250194-523

FW-17700-F-1400-AD-SG-FLG (SULL)

02250194-593

E-600-F (28 pcs)

28

14” FLG 177000

1/2”

02250194-538

FW-17700-FR-1400-AD-SG-FLG (SULL)

02250194-594

E-600-FR (28 pcs)

28

14” FLG 177000

1/2”

02250194-551

FW-17700-FRHT-1400-AD-FLG (SULL)

02250194-595

E-600-FRHT (28 pcs)

28

14” FLG 177000

1/2”

02250194-564

FW-17700-H-1400-AD-SG-FLG (SULL)

02250194-596

E-600-H (28 pcs)

28

14” FLG 177000

1/2”

02250194-577

FW-17700-HR-1400-AD-SG-FLG (SULL)

02250194-597

E-600-HR (28 pcs)

28

27

Table 2-5: FH Fiilters Technical Data and Spare Parts List FILTER

MAX WORKING PRESSURE

PORT SIZE

MODEL NO

Part No

(bar/psig)

NPT

m3/h

scfm

Part Number(s)

A

B

C

D

FH-0060-F-025-MD-NPT

02250194-803

50/725

1/4”

100

60

02250194-845

4.46 (113.4)

4.54 (115.4)

1.01 (25.75)

6.1 (155)

FH-0175-F-050-MD-NPT

02250194-804

50/725

1/2”

300

175

02250194-846

4.46 (113.4)

4.54 (115.4)

1.01 (25.75)

6.24 (158.5)

FH-0350-F-075-MD-NPT

02250194-805

50/725

3/4”

600

350

02250194-847

4.3 (109.4)

4.54 (115.4)

1.26 (32.25)

8.14 (207)

FH-0500-F-100-MD-NPT

02250194-806

50/725

1”

850

500

02250194-848

5.23 (133)

5.43 (138)

1.47 (37.35)

9.84 (250)

FH-0700-F-100-MD-NPT

02250194-807

50/725

1”

1200

700

02250194-849

5.23 (133)

5.43 (138)

1.47 (37.35)

12.36 (314)

FH-0950-F-150-MD-NPT

02250194-808

50/725

1 1/2”

1600

950

02250194-850

5.03 (128)

5.43 (138)

1.74 (44.4)

14.48 (368)

FH-1500-F-200-MD-NPT

02250194-809

50/725

2”

2500

1500

02250194-851

5.7 (145)

6.22 (158)

2.02 (51.5)

15.47 (393)

FH-1750-F-250-MD-NPT

02250195-910

50/725

2 1/2”

3000

1750

02250194-915

6.29 (160)

7 (178)

2.26 (57.6)

15.19 (386)

FH-0060-H-025-MD-NPT

02250194-811

50/725

1/4”

100

60

02250194-853

4.46 (113.4)

4.54 (115.4)

1.01 (25.75)

6.1 (155)

FH-0175-H-050-MD-NPT

02250194-812

50/725

1/2”

300

175

02250194-854

4.46 (113.4)

4.54 (115.4)

1.01 (25.75)

6.24 (158.5)

FH-0350-H-075-MD-NPT

02250194-813

50/725

3/4”

600

350

02250194-855

4.3 (109.4)

4.54 (115.4)

1.26 (32.25)

8.14 (207)

FH-0500-H-100-MD-NPT

02250194-814

50/725

1”

850

500

02250194-856

5.23 (133)

5.43 (138)

1.47 (37.35)

9.84 (250)

FH-0700-H-100-MD-NPT

02250194-815

50/725

1”

1200

700

02250194-857

5.23 (133)

5.43 (138)

1.47 (37.35)

12.36 (314)

FH-0950-H-150-MD-NPT

02250194-816

50/725

1 1/2”

1600

950

02250194-858

5.03 (128)

5.43 (138)

1.74 (44.4)

14.48 (368)

FH-1500-H-200-MD-NPT

02250194-817

50/725

2”

2500

1500

02250194-859

5.7 (145)

6.22 (158)

2.02 (51.5)

15.47 (393)

FH-1750-H-250-MD-NPT

02250195-911

50/725

2 1/2”

3000

1750

02250194-916

6.29 (160)

7 (178)

2.26 (57.6)

15.19 (386)

FH-0060-C-025-MD-NPT

02250194-819

50/725

1/4”

100

60

02250194-861

4.46 (113.4)

4.54 (115.4)

1.01 (25.75)

6.1 (155)

FH-0175-C-050-MD-NPT

02250194-820

50/725

1/2”

300

175

02250194-862

4.46 (113.4)

4.54 (115.4)

1.01 (25.75)

6.24 (158.5)

FH-0350-C-075-MD-NPT

02250194-821

50/725

3/4”

600

350

02250194-863

4.3 (109.4)

4.54 (115.4)

1.26 (32.25)

8.14 (207)

FH-0500-C-100-MD-NPT

02250194-822

50/725

1”

850

500

02250194-864

5.23 (133)

5.43 (138)

1.47 (37.35)

9.84 (250)

FH-0700-C-100-MD-NPT

02250194-823

50/725

1”

1200

700

02250194-865

5.23 (133)

5.43 (138)

1.47 (37.35)

12.36 (314)

FH-0950-C-150-MD-NPT

02250194-824

50/725

1 1/2”

1600

950

02250194-866

5.03 (128)

5.43 (138)

1.74 (44.4)

14.48 (368)

FH-1500-C-200-MD-NPT

02250194-825

50/725

2”

2500

1500

02250194-867

5.7 (145)

6.22 (158)

2.02 (51.5)

15.47 (393)

FH-1750-C-250-MD-NPT

02250195-912

50/725

2 1/2”

3000

1750

02250194-868

6.29 (160)

7 (178)

2.26 (57.6)

15.19 (386)

FLOW RATE

ELEMENT

HOUSING DIMENSIONS IN INCHES (mm)

SECTION 2

FILTER

FILTERS AND MOISTURE SEPARATORS

28

2.12 FH SERIES—HIGH PRESSURE FILTERS SPECIFICATIONS

SECTION 2

FILTERS AND MOISTURE SEPARATORS

Table 2-6: FH Filters Specifications GENERAL PURPOSE

OIL REMOVAL

ACTIVATED CARBON

Grade

F

H

C

Particle Removal (Micron)

1

0,01

0,01

Max. Oil Carryover at 21C (ppm)

0.5

0,01

0,003

Max. Working Temperature (°F)

176

176

77

Initial Pressure Loss (psig)

1.16

1.45

1.16

SPECIFICATION

Pressure Loss for Element Change (mbar) Element Color Code

10

10

10

Blue

Red

Metal

Notes: 1.

Grade C must not operate in oil saturated conditions.

2.

Grade C elements should be replaced periodically to suit the applications but must be changed at least every six months.

3.

Grade C will not remove certain gases including carbon monoxide and carbon dioxide. Please refer to works if in doubt.

4.

All filters are suitable for use with mineral and synthetic oils.

5.

The above housings require only one filter element.

6.

Direction of air flow, inside to out, through filter element. Except Grade C.

Table 2-7: FH Filters Series

SULLAIR PART NUMBER

Description

ELEMENT

2nd DESCRIPTION / PERFORMANCE

NPT

02250194-803

FLR, HP (725PSI) 1/4''60CFM - 1 micron

02250194-845

1 MICRON & .5 ppm Carryover

1/4''

02250194-804

FLR, HP (725PSI) 1/2''175CFM - 1 micron

02250194-846

1 MICRON & .5 ppm Carryover

1/2''

02250194-805

FLR, HP (725PSI) 3/4''350CFM - 1 micron

02250194-847

1 MICRON & .5 ppm Carryover

3/4''

02250194-806

FLR, HP (725PSI) 1''500CFM - 1 micron

02250194-848

1 MICRON & .5 ppm Carryover

1''

02250194-807

FLR, HP (725PSI) 1''700CFM - 1 micron

02250194-849

1 MICRON & .5 ppm Carryover

1''

02250194-808

FLR, HP (725PSI) 1-1/2''950CFM - 1 micron

02250194-850

1 MICRON & .5 ppm Carryover

1-1/2''

02250194-809

FLR, HP (725PSI) 2''1500CFM - 1 micron

02250194-851

1 MICRON & .5 ppm Carryover

2''

02250195-910

FLR, HP (725PSI) 2-1/2''1750CFM - 1 micron

02250195-915

1 MICRON & .5 ppm Carryover

2-1/2"

29

FILTERS AND MOISTURE SEPARATORS

SECTION 2

Table 2-7: FH Filters Series

SULLAIR PART NUMBER

Description

ELEMENT

2nd DESCRIPTION / PERFORMANCE

NPT

02250194-811

FLR, HP (725PSI) 1/4''60CFM - .01 micron

02250194-853

0.01 MICRON & .01 ppm Carryover

1/4''

02250194-812

FLR, HP (725PSI) 1/2''175CFM - .01 micron

02250194-854

0.01 MICRON & .01 ppm Carryover

1/2''

02250194-813

FLR, HP (725PSI) 3/4''350CFM - .01 micron

02250194-855

0.01 MICRON & .01 ppm Carryover

3/4''

02250194-814

FLR, HP (725PSI) 1''500CFM - .01 micron

02250194-856

0.01 MICRON & .01 ppm Carryover

1''

02250194-815

FLR, HP (725PSI) 1''700CFM - .01 micron

02250194-857

0.01 MICRON & .01 ppm Carryover

1''

02250194-816

FLR, HP (725PSI) 1-1/2''950CFM - .01 micron

02250194-858

0.01 MICRON & .01 ppm Carryover

1-1/2''

02250194-817

FLR, HP (725PSI) 2''1500CFM - .01 micron

02250194-859

0.01 MICRON & .01 ppm Carryover

2''

02250195-911

FLR, HP (725PSI) 2-1/2''1750CFM - .01 micron

02250195-916

0.01 MICRON & .01 ppm Carryover

2-1/2"

02250194-819

FLR, HP (725PSI) 1/4''60CFM - Carbon

02250194-861

0.01 MICRON & .003 ppm Carryover

1/4''

02250194-820

FLR, HP (725PSI) 1/2''175CFM - Carbon

02250194-862

0.01 MICRON & .003 ppm Carryover

1/2''

02250194-821

FLR, HP (725PSI) 3/4''350CFM - Carbon

02250194-863

0.01 MICRON & .003 ppm Carryover

3/4''

02250194-822

FLR, HP (725PSI) 1''500CFM - Carbon

02250194-864

0.01 MICRON & .003 ppm Carryover

1''

02250194-823

FLR, HP (725PSI) 1''700CFM - Carbon

02250194-865

0.01 MICRON & .003 ppm Carryover

1''

02250194-824

FLR, HP (725PSI) 1-1/2''950CFM - Carbon

02250194-866

0.01 MICRON & .003 ppm Carryover

1-1/2''

02250194-825

FLR, HP (725PSI) 2''1500CFM - Carbon

02250194-867

0.01 MICRON & .003 ppm Carryover

2''

02250195-912

FLR, HP (725PSI) 2-1/2''1750CFM - Carbon

02250195-917

0.01 MICRON & .003 ppm Carryover

2-1/2"

Table 2-8: Troubleshooting Chart

30

Symptom

Possible Cause(s)

Corrective Action

High pressure loss

Element is dirty and blocked

Replace element

Leak from head/bowl connection

Seal defective

Replace seal

NOTES

31

SECTION 2

02250193-459

FILTERS AND MOISTURE SEPARATORS

32

2.13 REPRESENTATIVE FILTER (FX MODEL)

DIMENSION IN INCHES (mm)

WEIGHT

FILTER MODEL

PART NUMBER

PORT SIZE NPT

SCFM

A

B

C

FX-0025-025-AD-SG-NPT

02250193-460

1/4”

25

4.01 (102)

8.09 (205.6)

7.22 (183.5)

RNG75x2.62

2.6

FX-0025-038-AD-SG-NPT

02250193-461

3/8”

25

4.01 (102)

8.09 (205.6)

7.22 (183.5)

RNG75x2.62

2.6

FX-0025-050-AD-SG-NPT

02250193-462

1/2”

25

4.01 (102)

8.09 (205.6)

7.22 (183.5)

RNG75x2.62

2.6

FX-0045-038-AD-SG-NPT

02250193-463

3/8”

45

4.01 (102)

9.59 (243.6)

8.72 (221.5)

RNG75x2.62

2.9

FX-0045-050-AD-SG-NPT

02250193-464

1/2”

45

4.01 (102)

9.59 (243.6)

8.72 (221.5)

RNG75x2.62

2.9

FX-0065-050-AD-SG-NPT

02250193-465

1/2”

65

4.84 (123)

11.35 (288.5)

10.29 (261.5)

RNG95x2.62

4

FX-0065-075-AD-SG-NPT

02250193-466

3/4”

65

4.84 (123)

11.35 (288.5)

10.29 (261.5)

RNG95x2.62

4

FX-0065-0100-AD-SG-NPT

02250193-467

1”

65

4.84 (123)

11.35 (288.5)

10.29 (261.5)

RNG95x2.62

4

O-RING SIZE (mm)

lbs

FX-0130-075-AD-SG-NPT

02250193-468

3/4”

130

4.84 (123)

15.45 (392.5)

14.38 (365.5)

RNG95x2.62

5.8

FX-0130-0100-AD-SG-NPT

02250193-469

1”

130

4.84 (123)

15.45 (392.5)

14.38 (365.5)

RNG95x2.62

5.8

FX-0240-100-AD-SG-NPT

02250193-470

1”

240

4.84 (123)

18.85 (479)

17.46 (443.5)

RNG95x2.62

6.8

FX-0240-125-AD-SG-NPT

02250193-471

1 1/4”

240

4.84 (123)

18.85 (479)

17.46 (443.5)

RNG95x2.62

6.8

FX-0240-150-AD-SG-NPT

02250193-472

1 1/2”

240

4.84 (123)

18.85 (479)

17.46 (443.5)

RNG95x2.62

6.8

FX-0350-125-AD-SG-NPT

02250193-473

1 1/4”

350

4.84 (123)

20.62 (524)

19.23 (488.5)

RNG95x2.62

7.4

FX-0350-150-AD-SG-NPT

02250193-474

1 1/2”

350

4.84 (123)

20.62 (524)

19.23 (488.5)

RNG95x2.62

7.4

FX-0475-125-AD-SG-NPT

02250193-475

1 1/4”

475

6.29 (160)

24.07 (611.5)

22.43 (569.8)

RNG125.2x2.62

11.6

FX-0475-150-AD-SG-NPT

02250193-476

1 1/2”

475

6.29 (160)

24.07 (611.5)

22.43 (569.8)

RNG125.2x2.62

11.6

FX-0475-200-AD-SG-NPT

02250193-477

2”

475

6.29 (160)

24.07 (611.5)

22.43 (569.8)

RNG125.2x2.62

11.6

02250193-478

2”

700

6.29 (160)

26.83 (681.5)

25.18 (639.8)

RNG125.2x2.62

12.5

FX-0925-200-AD-SG-NPT

02250193-479

2”

925

7.637 (194)

28.47 (730)

26.45 (672)

RNG150.3x3

18.6

FX-0925-250-AD-SG-NPT

02250193-480

2 1/2”

925

7.637 (194)

28.47 (730)

26.45 (672)

RNG150.3x3

18.6

FX-0925-300-AD-SG-NPT

02250193-481

3”

925

7.637 (194)

28.47 (730)

26.45 (672)

RNG150.3x3

18.6

FX-1350-250-AD-SG-NPT

02250193-482

2 1/2”

1350

7.637 (194)

36.37 (924)

34.13 (867)

RNG150.3x3

22.2

FX-1350-300-AD-SG-NPT

02250193-483

3”

1350

7.637 (194)

36.37 (924)

34.13 (867)

RNG150.3x3

22.2

FX-1600-300-AD-SG-NPT

02250195-189

3”

1350

7.637 (194)

42.04 (1068)

39.8 (1011)

RNG150.3x3

24.5

NOTE

1

E

2

DESCRIPTION

ALL DIMENSIONS ARE INCHES

FILTER HEAD DIE CAST ALUMNIUM

DESIGN PARAMETERS: DESIGN CODE DESIGN PRESSURE DESIGN TEMPERATURE

CORROSION PROTECTION: ANODISED SURFACE TREATMENT FOR INTERNAL SURFACES. POWDER PAINT COATING FOR EXTERNAL SURFACES. NOTES: INDICATED WEIGHTS ARE NET WEIGHTS.

F

33

G

3

FILTER BOWL EXTRUDED ALUMINUM

4

PAINT CODE WILL BE RAL6021 AND PAINT THICKNESS SHALL BE 80-90u

97/23/CE PRESSURE EQUIPMENT DIRECTIVE 290 psig 212°F

FILTERS AND MOISTURE SEPARATORS

FX-0700-200-AD-SG-NPT

SECTION 2

2.13 REPRESENTATIVE FILTER (FX MODEL)

SECTION 2

02250194-578

FILTERS AND MOISTURE SEPARATORS

34

2.14 REPRESENTATIVE FILTER (FW MODEL)

FILTER MODEL

02250194-513 02250194-514 02250194-515 02250194-516 02250194-517 02250194-518 02250194-519 02250194-520 02250194-521 02250194-522 02250194-523 02250194-528 02250194-529 02250194-530 02250194-531 02250194-532 02250194-533 02250194-534 02250194-535 02250194-536 02250194-537 02250194-538 02250194-541 02250194-542 02250194-543 02250194-544 02250194-545 02250194-546 02250194-547 02250194-548 02250194-549 02250194-550 02250194-551 02250194-554 02250194-555 02250194-556 02250194-557 02250194-558 02250194-559 02250194-560 02250194-561 02250194-562 02250194-563 02250194-564 02250194-557 02250194-568 02250194-569 02250194-570 02250194-571 02250194-572 02250194-573 02250194-574 02250194-575 02250194-576 02250194-577 02250194-580 02250194-581 02250194-582 02250194-583 02250194-584 02250194-585 02250194-586 02250194-587 02250194-588 02250194-589 02250194-590

INLET/OUTLET PORT SIZE

FLOW SCFM

3” FLG 4” FLG 4” FLG 6” FLG 6” FLG 8” FLG 8" FLG 10" FLG 12" FLG 14" FLG 14" FLG 3” FLG 4” FLG 4” FLG 6” FLG 6” FLG 8” FLG 8" FLG 10" FLG 12" FLG 14" FLG 14" FLG 3” FLG 4” FLG 4” FLG 6” FLG 6” FLG 8” FLG 8" FLG 10" FLG 12" FLG 14" FLG 14" FLG 3” FLG 4” FLG 4” FLG 6” FLG 6” FLG 8” FLG 8" FLG 10" FLG 12" FLG 14" FLG 14" FLG 3” FLG 4” FLG 4” FLG 6” FLG 6” FLG 8” FLG 8" FLG 10" FLG 12" FLG 14" FLG 14" FLG 3” FLG 4” FLG 4” FLG 6” FLG 6” FLG 8” FLG 8" FLG 10" FLG 12" FLG 14" FLG 14" FLG

1500 1900 2500 3800 5000 6500 8300 10000 12400 15000 17700 1500 1900 2500 3800 5000 6500 8300 10000 12400 15000 17700 1500 1900 2500 3800 5000 6500 8300 10000 12400 15000 17700 1500 1900 2500 3800 5000 6500 8300 10000 12400 15000 17700 1500 1900 2500 3800 5000 6500 8300 10000 12400 15000 17700 1500 1900 2500 3800 5000 6500 8300 10000 12400 15000 17700

DIMENSION IN INCHES A 18.0 18.0 21.0 23.0 23.0 29.0 30.0 32.0 32.0 40.0 40.0 18.0 18.0 21.0 23.0 23.0 29.0 30.0 32.0 32.0 40.0 40.0 18.0 18.0 21.0 23.0 23.0 29.0 30.0 32.0 32.0 40.0 40.0 18.0 18.0 21.0 23.0 23.0 29.0 30.0 32.0 32.0 40.0 40.0 18.0 18.0 21.0 23.0 23.0 29.0 30.0 32.0 32.0 40.0 40.0 18.0 18.0 21.0 23.0 23.0 29.0 30.0 32.0 32.0 40.0 40.0

B 46.0 46.0 46.0 50.0 51.0 53.4 55.0 58.0 60.0 63.0 63.0 46.0 46.0 46.0 50.0 51.0 53.4 55.0 58.0 60.0 63.0 63.0 46.0 46.0 46.0 50.0 51.0 53.4 55.0 58.0 60.0 63.0 63.0 46.0 46.0 46.0 50.0 51.0 53.4 55.0 58.0 60.0 63.0 63.0 46.0 46.0 46.0 50.0 51.0 53.4 55.0 58.0 60.0 63.0 63.0 46.0 46.0 46.0 50.0 51.0 53.4 55.0 58.0 60.0 63.0 63.0

C 6.0 6.0 6.0 8.7 10.0 10.0 10.0 12.8 14.6 14.3 14.3 6.0 6.0 6.0 8.7 10.0 10.0 10.0 12.8 14.6 14.3 14.3 6.0 6.0 6.0 8.7 10.0 10.0 10.0 12.8 14.6 14.3 14.3 6.0 6.0 6.0 8.7 10.0 10.0 10.0 12.8 14.6 14.3 14.3 6.0 6.0 6.0 8.7 10.0 10.0 10.0 12.8 14.6 14.3 14.3 6.0 6.0 6.0 8.7 10.0 10.0 10.0 12.8 14.6 14.3 14.3

D 30.0 30.0 30.0 31.5 31.7 32.8 32.9 34.0 35.0 36.0 36.0 30.0 30.0 30.0 31.5 31.7 32.8 32.9 34.0 35.0 36.0 36.0 30.0 30.0 30.0 31.5 31.7 32.8 32.9 34.0 35.0 36.0 36.0 30.0 30.0 30.0 31.5 31.7 32.8 32.9 34.0 35.0 36.0 36.0 30.0 30.0 30.0 31.5 31.7 32.8 32.9 34.0 35.0 36.0 36.0 30.0 30.0 30.0 31.5 31.7 32.8 32.9 34.0 35.0 36.0 36.0

DRAIN PORT SIZE NPT/BSPT 1/2” NPT 1/2” NPT 1/2” NPT 1/2” NPT 1/2” NPT 1/2” NPT 1/2” NPT 1/2” NPT 1/2” NPT 1/2” NPT 1/2” NPT 1/2” NPT 1/2” NPT 1/2” NPT 1/2” NPT 1/2” NPT 1/2” NPT 1/2” NPT 1/2” NPT 1/2” NPT 1/2” NPT 1/2” NPT 1/2” NPT 1/2” NPT 1/2” NPT 1/2” NPT 1/2” NPT 1/2” NPT 1/2” NPT 1/2” NPT 1/2” NPT 1/2” NPT 1/2” NPT 1/2” NPT 1/2” NPT 1/2” NPT 1/2” NPT 1/2” NPT 1/2” NPT 1/2” NPT 1/2” NPT 1/2” NPT 1/2” NPT 1/2” NPT 1/2” NPT 1/2” NPT 1/2” NPT 1/2” NPT 1/2” NPT 1/2” NPT 1/2” NPT 1/2” NPT 1/2” NPT 1/2” NPT 1/2” NPT 1/2” NPT 1/2” NPT 1/2” NPT 1/2” NPT 1/2” NPT 1/2” NPT 1/2” NPT 1/2” NPT 1/2” NPT 1/2” NPT 1/2” NPT

ELEMENT QTY 02250194-593 02250194-593 02250194-593 02250194-593 02250194-593 02250194-593 02250194-593 02250194-593 02250194-593 02250194-593 02250194-593 02250194-594 02250194-594 02250194-594 02250194-594 02250194-594 02250194-594 02250194-594 02250194-594 02250194-594 02250194-594 02250194-594 02250194-595 02250194-595 02250194-595 02250194-595 02250194-595 02250194-595 02250194-595 02250194-595 02250194-595 02250194-595 02250194-595 02250194-596 02250194-596 02250194-596 02250194-596 02250194-596 02250194-596 02250194-596 02250194-596 02250194-596 02250194-596 02250194-596 02250194-597 02250194-597 02250194-597 02250194-597 02250194-597 02250194-597 02250194-597 02250194-597 02250194-597 02250194-597 02250194-597 02250194-599 02250194-599 02250194-599 02250194-599 02250194-599 02250194-599 02250194-599 02250194-599 02250194-599 02250194-599 02250194-599

2 3 4 6 8 10 14 16 18 24 28 2 3 4 6 8 10 14 16 18 24 28 2 3 4 6 8 10 14 16 18 24 28 2 3 4 6 8 10 14 16 18 24 28 2 3 4 6 8 10 14 16 18 24 28 2 3 4 6 8 10 14 16 18 24 28

FILTERS AND MOISTURE SEPARATORS

35

FW-01500-F-300-AD-SG-FLG FW-01900-F-400-AD-SG-FLG FW-02500-F-400-AD-SG-FLG FW-03800-F-600-AD-SG-FLG FW-05000-F-600-AD-SG-FLG FW-06500-F-800-AD-SG-FLG FW-08300-F-800-AD-SG-FLG FW-10000-F-1000-AD-SG-FLG FW-12400-F-1200-AD-SG-FLG FW-15000-F-1400-AD-SG-FLG FW-17700-F-1400-AD-SG-FLG FW-01500-FR-300-AD-SG-FLG FW-01900-FR-400-AD-SG-FLG FW-02500-FR-400-AD-SG-FLG FW-03800-FR-600-AD-SG-FLG FW-05000-FR-600-AD-SG-FLG FW-06500-FR-800-AD-SG-FLG FW-08300-FR-800-AD-SG-FLG FW-10000-FR-1000-AD-SG-FLG FW-12400-FR-1200-AD-SG-FLG FW-15000-FR-1400-AD-SG-FLG FW-17700-FR-1400-AD-SG-FLG FW-01500-FRHT-300-AD-SG-FLG FW-01900-FRHT-400-AD-SG-FLG FW-02500-FRHT-400-AD-SG-FLG FW-03800-FRHT-600-AD-SG-FLG FW-05000-FRHT-600-AD-SG-FLG FW-06500-FRHT-800-AD-SG-FLG FW-08300-FRHT-800-AD-SG-FLG FW-10000-FRHT-1000-AD-SG-FLG FW-12400-FRHT-1200-AD-SG-FLG FW-15000-FRHT-1400-AD-SG-FLG FW-17700-FRHT-1400-AD-SG-FLG FW-01500-H-300-AD-SG-FLG FW-01900-H-400-AD-SG-FLG FW-02500-H-400-AD-SG-FLG FW-03800-H-600-AD-SG-FLG FW-05000-H-600-AD-SG-FLG FW-06500-H-800-AD-SG-FLG FW-08300-H-800-AD-SG-FLG FW-10000-H-1000-AD-SG-FLG FW-12400-H-1200-AD-SG-FLG FW-15000-H-1400-AD-SG-FLG FW-17700-H-1400-AD-SG-FLG FW-01500-HR-300-AD-SG-FLG FW-01900-HR-400-AD-SG-FLG FW-02500-HR-400-AD-SG-FLG FW-03800-HR-600-AD-SG-FLG FW-05000-HR-600-AD-SG-FLG FW-06500-HR-800-AD-SG-FLG FW-08300-HR-800-AD-SG-FLG FW-10000-HR-1000-AD-SG-FLG FW-12400-HR-1200-AD-SG-FLG FW-15000-HR-1400-AD-SG-FLG FW-17700-HR-1400-AD-SG-FLG FW-01500-C-300-AD-SG-FLG FW-01900-C-400-AD-SG-FLG FW-02500-C-400-AD-SG-FLG FW-03800-C-600-AD-SG-FLG FW-05000-C-600-AD-SG-FLG FW-06500-C-800-AD-SG-FLG FW-08300-C-800-AD-SG-FLG FW-10000-C-1000-AD-SG-FLG FW-12400-C-1200-AD-SG-FLG FW-15000-C-1400-AD-SG-FLG FW-17700-C-1400-AD-SG-FLG

PART NUMBER

SECTION 2

2.14 REPRESENTATIVE FILTER (FW MODEL)

FILTERS AND MOISTURE SEPARATORS

36

2.15 REPRESENTATIVE FILTER (FH MODEL)

SECTION 2

FILTER MODEL

PART NUMBER

NPT PORT SIZE

DIMENSION IN INCHES (mm)

O-RING SIZE (mm)

A

øB

C

D

FH-0060-F-025-MD-NPT

02250194-803

1/4”

4.46 (113.4)

4.54 (115.4)

1.01 (25.75)

6.1 (155)

088.5x3.53

FH-0175-F-050-MD-NPT

02250194-804

1/2”

4.46 (113.4)

4.54 (115.4)

1.01 (25.75)

6.24 (158.5)

088.5x3.53

FH-0350-F-075-MD-NPT

02250194-805

3/4”

4.3 (109.4)

4.54 (115.4)

1.26 (32.25)

8.14 (207)

088.5x3.53

FH-0500-F-100-MD-NPT

02250194-806

1”

5.23 (133)

5.43 (138)

1.47 (37.35)

9.84 (250)

0114x4

FH-0700-F-100-MD-NPT

02250194-807

1”

5.23 (133)

5.43 (138)

1.47 (37.35)

12.36 (314)

0114x4

FH-0950-F-150-MD-NPT

02250194-808

1 1/2”

5.03 (128)

5.43 (138)

1.74 (44.4)

14.48 (368)

0114x4

FH-1500-F-200-MD-NPT

02250194-809

2”

5.7 (145)

6.22 (158)

2.02 (51.5)

15.47 (393)

0129x4.5

FH-1750-F-250-MD-NPT

02250195-910

2 1/2”

6.29 (160)

7 (178)

2.26 (57.6)

15.19 (386)

0149x4.5

SECTION 2

2.15 REPRESENTATIVE FILTER (FH MODEL)

FILTERS AND MOISTURE SEPARATORS

37

NOTES

38

FILTERS AND MOISTURE SEPARATORS

Section 3

CONDENSATE SEPARATORS 3.1

DESCRIPTION

Sullair Condensate Separators have been designed for the removal of bulk liquid water and particulate from compressed air and gases. Unique centrifugal action removes contaminants with low-pressure drop for energy savings. Sullair Condensate Separators are available in 1/4” – 3” NPT pipe sizes for flows up to 1600 SCFM (2718 m3/hour). While highly efficient, condensate separators will not remove 100% of the oil from the air stream. Additional coalescing and particulate filters downstream are normally required to remove the final traces of oil, water and particles, which migrate through the separator. Figure 3-1: Condensate Separator

3.2

SULLAIR PART NUMBER

MODEL NUMBER

Description

02250193-611

CS-0015-025-TD-NPT

Moisture Separator 15 SCFM - ¼ "

02250193-612

CS-0060-050-TD-NPT

Moisture Separator 60 SCFM - ½'

02250193-613

CS-0120-075-TD-NPT

Moisture Separator 120 SCFM - ¾"

02250193-614

CS-0175-100-TD-NPT

Moisture Separator 175 SCFM - 1"

02250193-615

CS-0350-150-TD-NPT

Moisture Separator 350 SCFM - 1 ½"

02250193-616

CS-0700-200-TD-NPT

Moisture Separator 700 SCFM - 2"

02250193-617

CS-1600-300-TD-NPT

Moisture Separator 1600 SCFM - 3"

UNPACKING

Handle carefully. Check the packing list to account for all items. Visually inspect for shipping damage. If damaged, immediately file a claim with the carrier.

3.3

FEATURES

• Up to 235 psi (16 bar) – 1⁄4” to 3” NPT pipe sizes • 16mm drain port for use with timer drain is standard • Durable epoxy powder-coat finish and a corrosion-resistant internal coating for long service life.

39

FILTERS AND MOISTURE SEPARATORS 3.4

SAFETY INFORMATION

WARNING Disconnect or depressurize compressed air line prior to any installation or maintenance activity. Eye protection goggles or safety glasses are always recommended during installation and maintenance.

SECTION 3 3.5

INSTALLATION

1. To get optimum performance there must be a suitable connection that fits the inlet and outlet piping. 2. Cut the air supply and discharge remainder of air. 3. Adjust the condensate separator height with respect to other component parts of system. 4. The condensate separator must always be mounted in a vertical position. 5. Connect the housing to the system. Pay attention to the arrow direction,which indicates airflow outlet. 6. Check the condensate separator body making sure that it is connected properly. 7. Connect the system to the air supply and then check the condensate separator under pressure.

3.5.1 TYPICAL INSTALLATION SETUPS

NOTE See Common System Configurations as shown in Figure 2-3 on page 16 of typical setups and filter applications. See “Repair Parts Lists” for replacement parts available.

NOTE F-R-L – Point of use Filtration, Regulation, and Lubrication as needed.

40

SECTION 3 3.6

FILTERS AND MOISTURE SEPARATORS

MAINTENANCE

Normally shipped for use with timer drain. See below for float drain maintenance. Except for occasional replacement of timer drain and cleaning of the strainer inside the ball valve the condensate separator is maintenance free

3.6.1 REPLACEMENT OF FLOAT DRAIN (WHERE APPLICABLE WITH FLOAT DRAIN) 1. Cut the air supply and discharge pressure to the condensate separator. 2. Pull the body off of the head by turning body counterclockwise. 3. Check the O-ring in the head of housing. Replace if necessary. 4. Remove old float drain and replace float drain by loosening external nut at bottom of bowl. Remove old float drain. Insert new float and resecure with the new external nut.

1

5. Clean and lubricate the threads of the body before reconnecting head. 6. Connect the system to the air supply to check for any leakages. 2

NOTE

Figure 3-2: Repair Parts Illustration for Condensate Separators

Auto float drain and nut are the only repair parts available.

1 & 2: Optional Float Drain 02250193-535

Table 3-1: Troubleshooting Chart Symptom

Possible Cause(s)

Corrective Action

Float Drain is leaking air

Auto-drain defective

Replace auto-drain

Leak from head/bowl connection

Seal defective

Replace seal

41

NOTES

TYPE

PART NUMBER

FILTER MODEL

PORT SIZE NPT

SCFM

DIMENSION (mm) A

B

C

A

CS-0015-025-TD-NPT

02250193-611

1/4”

15

96

215

197

RNG72x4

A

CS-0060-050-TD-NPT

02250193-612

1/2”

60

96

215

197

RNG72x4

A

CS-0120-075-TD-NPT

02250193-613

3/4”

120

117.5

257

222

RNG93x5

A

CS-0175-100-TD-NPT

02250193-614

1”

175

117.5

257

222

RNG93x5

A

CS-0350-150TD-NPT

02250193-615

1 1/2”

350

117.5

257

222

RNG93x5

B

CS-0700-200-TD-NPT

02250193-616

2”

700

145

468

427

RNG126x2.62

B

CS-1600-300-TD-NPT

02250193-617

3”

1600

206

573

513

RNG183x2.62

Figure 3-3: Repair Parts Illustration for Condensate Separators

42

O-RING

FILTERS AND MOISTURE SEPARATORS

Section 4

MIST ELIMINATORS 4.1

APPLICATIONS INCLUDE:

• Captures oil fog, mist, or smoke from exhaust and pressure unloading vents on oil flooded compressors, vacuum pumps and blowers. • Any application requiring Low Delta P coalescing of large air volumes • Vacuum Freeze Drying • Vacuum Out-Gassing • Vacuum Coating • Food Processing • Industrial Vacuum Processes • Nailers/Staplers • Cement & Paper Processing

4.2

MIST ELIMINATOR

• Removal of particles down to 0.01 micron including coalesced liquid water and oil providing a maximum remaining oil aerosol content of 0.01 ppm • Increased surface area in a given volume allows low velocity separation of ultra fine oil mist • Very Low pressure drop • Large oil catching efficiency • Easy field cleaning Mist Eliminators are designed to meet the demand for: • Efficient removal of oil-mist carryover from piston or oil flooded rotary compressors • Very low pressure drop • Long service life • Strength to withstand strenuous operating conditions.

• Elements are grounded to canister minimizing static electricity problems • Positive sealing O-rings • Temperature (continuous) min 40° F ( 4° C) max 220° F (104° C) • Auto Float Drain Standard • Multiple Drain Style Options Available • Pressure Rating of 200psig

• Protection from oil slugs or compressor air/ oil separator failure

43

FILTERS AND MOISTURE SEPARATORS 4.3

SECTION 4

MIST ELIMINATORS ELEMENTS

4.3.1 ELEMENTS: • True Air / Oil Separator • Long Service Life • Ultra Low 0.5 ΔP Reduces Energy Costs • Positive Gasket seals eliminate media bypass • Filter change out differential: 2.5 psid

DIMENSION IN (in)

44

DRAIN H PORT SEPARAT min clearance SIZE NPT/ OR QTY. BSPT for element change

MODEL (FLOW)

INLET/ OUTLET FLANGE

A

B

C

D

øE

øF

G

02250194-471

ELM-150

2” FLG

16

34

6

17

8

3

12

13

1/2”

1

02250194-472

ELM-300

2” FLG

16

38

6

21

8

3

16

17

1/2”

1

02250194-473

ELM-600

2” FLG

19

52

6

37

8

3

30

31

1/2”

1

02250194-474

ELM-800

3” FLG

19

56

7

43

8

3

36

37

1/2”

1

02250194-475

ELM-1200

3” FLG

23

52

7

38

10

3

30

31

1/2”

1

02250194-476

ELM-1600

3” FLG

23

58

8

41

10

3

36

37

1/2”

1

02250194-477

ELM-2100

4” FLG

25

55

9

38

14

4

30

31

1/2”

1

02250194-479

ELM-2750

4” FLG

25

61

9

44

14

4

36

37

1/2”

1

02250194-480

ELM-4200

6” FLG

27

56

9

38

16

6

30

31

1/2”

1

02250194-481

ELM-6000

6” FLG

27

66

10

49

16

6

40

41

1/2”

1

02250194-482

ELM-8000

8” FLG

30

67

10

49

18

8

40

41

1/2”

1

02250194-483

ELM-10000

10” FLG

34

70

12

50

20

12

40

41

1/2”

1

02250194-484

ELM-12000

12” FLG

34

90

12

71

20

12

60

61

1/2”

1

PART NUMBER

SECTION 4 4.4

FILTERS AND MOISTURE SEPARATORS

ELEMENT REPLACEMENT PARTS Element Model

Part Number

ELM-150

02250194-486

ELM-300

02250194-487

ELM-600

02250194-488

ELM-800

02250194-489

ELM-1200

02250194-490

ELM-1600

02250194-491

ELM-2100

02250194-492

ELM-2750

02250194-493

ELM-4200

02250194-494

ELM-6000

02250194-495

ELM-8000

02250194-496

ELM-10000

02250194-497

ELM-12000

02250194-498

GROUP

MIST ELIMINATOR PART NUMBER

ELEMENT MIST ELIMINATOR

ELM-150

02250194-471

02250194-486

ELM-300

02250194-472

02250194-487

ELM-600

02250194-473

02250194-488

ELM-800

02250194-474

02250194-489

ELM-1200

02250194-475

02250194-490

ELM-1600

02250194-476

02250194-491

ELM-2100

02250194-477

02250194-492

ELM-2750

02250194-479

02250194-493

ELM-4200

02250194-480

02250194-494

ELM-6000

02250194-481

02250194-495

ELM-8000

02250194-482

02250194-496

ELM-10000

02250194-483

02250194-497

ELM-12000

02250194-484

02250194-498

45

NOTES

46

NOTES

47

Always air. Always there.

WWW.SULLAIR.COM

SULLAIR CORPORATION 3700 East Michigan Boulevard • Michigan City, Indiana, 46360 U.S.A. Telephone: 1-219-879-5451

Printed in the U.S.A. Specifications subject to change without prior notice. E11EP