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BI012535 March 2013

Parts Manual

MD6420 Rotary Blasthole Drill 2U67T93

SAFETY.CAT.COM

BI012535

PARTS MANUAL SECTION LOCATOR - MD6420 S/N 2U67T93 REVISION 05

NEW MODEL NUMBER CROSS REFERENCE GUIDE Bucyrus to Caterpillar

This guide contains the most current information available regarding the conversion of Bucyrus products to the Cat and Unit Rig brands. Final model names are subject to change. Check Mining.cat.com for the latest information. SURFACE PRODUCTS SURFACE DRILLS

BUCYRUS MODEL

CAT MODEL

Rotary Blasthole

SKFX SKF SKS SKL 49HR 59HR

MD6240 MD6290 MD6420 MD6540 MD6640 MD6750

Hydraulic Track

R20, R20C R20T R30C 345, 345S SCH5000C/CL

MD5050 MD5050 T MD5075 MD5090 MD5125

SURFACE EXTRACTION

BUCYRUS MODEL

CAT MODEL

Hydraulic Shovels

RH40E RH40E RH90C RH90C RH120E RH120E RH170B RH170B RH200 RH200 RH340B RH340B RH400

6015 6015 6018 6018 6030 6030 6040 6040 6050 6050 6060 6060 6090

Electric Rope Shovel

182M 295HD 295HR 395HR 495HD 495HR2 495HF2

7182 7295 HD 7295 7395 7495 HD 7495 7495 HF

Dragline

W2000 8200 8750

8000 8200 8750

Highwall Miner

SHM

HW300

MINING TRUCKS

BUCYRUS MODEL

UNIT RIG MODEL

AC Trucks

MT3300AC MT3700AC MT4400AC MT5500AC MT6300AC

MT3300 MT3700 MT4400 MT5500 MT6300

FS FS FS FS FS FS FS

TOC SHEET 2

BI012535

PARTS MANUAL SECTION LOCATOR - MD6420 S/N 2U67T93 REVISION 05

PARTS ORDERING AND PRODUCT SUPPORT Use only genuine Cat® parts in the maintenance, rebuild or repair of these machines. The manufacturer shall have no liability as to any unauthorized modification of machines or parts. The manufacturer is also not obligated or liable for any machines or parts that have been improperly handled; that have not been operated, maintained or repaired according to furnished manuals or other written instructions, and that have been operated with other than genuine Cat parts or authorized OEM components.

IDENTIFICATION OF THE MACHINE Always furnish the Model Number and Serial Number when ordering parts. This information is found on the machine nameplate.

PART NUMBER AND DESCRIPTION In addition to the Model and Serial Number, always give the part number and description of each part ordered. If there is any doubt as to the correct part number and description, furnish a dimensional sketch or return the part to be replaced, transportation charges prepaid. Your cooperation in furnishing as much information as possible will assist us in filling your orders correctly and in the shortest possible time.

SHIPMENT Unless otherwise instructed, all shipments will be made via motor freight collect, freight forwarder or UPS prepaid and charged on our invoice. Shipments cannot be made on open account until your credit has been approved by our accounting department.

PARTS ORDERING In North America Telephone 1-800-854-9030 or Telefax 1-800-582-6570 Telephone (903) 786-2981 Telefax (903) 786-6407

PRODUCT SERVICE AND WARRANTY In North America Telephone 1-800-258-0009 Telephone (903) 786-2981 Telefax (903) 786-6408

Caterpillar Global Mining LLC Mining Products Division 3501 S. FM Hwy 1417, Denison, TX 75020 Mining.cat.com © 2013 Caterpillar All Rights Reserved. CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow,” the “Power Edge” trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission. Printed in U.S.A. TOC SHEET 3

BI012535

PARTS MANUAL SECTION LOCATOR - MD6420 S/N 2U67T93 REVISION 05

TOC SHEET 4

BI012535

PARTS MANUAL SECTION LOCATOR - MD6420 S/N 2U67T93 REVISION 05

TOC SHEET 5

BI012535

PARTS MANUAL SECTION LOCATOR - MD6420 S/N 2U67T93 REVISION 05

DESCRIPTION GENERAL ASSEMBLY ITEMS LIST DECALS / FILTER ELEMENTS OPERATOR'S CAB MAINFRAME / CRAWLER ENGINES / COMPRESSORS / DRIVES DUST CONTROL MAST DRILLING TOOLS / ACCESSORIES HYDRAULICS / PLUMBING ELECTRICAL

SECT-PAGE 0-0 1-0 2-0 3-0 4-0 5-0 6-0 7-0 8-0 9-0

TOC SHEET 6

BI012535

GENERAL ASSEMBLY ITEMS LIST

DESCRIPTION

ASSEMBLY NO.

GENERAL ASSEMBLY ITEMS LIST

**********

FILTER KIT, IN HOUSE FILTER KIT, SHIP OUT W/LOOP FILTERS TAPE, FIBERGLASS - EXHAUST BIT BASKET AUTO TOOL \ DECK WRENCH JAW - 8.625" COMPRESSOR, GAUGE - AIR - LOW PRESSURE COMPRESSOR GAUGE SENDER - TEMPERATURE - LOW PRESSURE ROLLER DECK BUSHING - 8.625" BIT, SUB - 90 INCH - 6.0" BECO, 6.625" API TOP SUB - 36 INCH - 6.0" BECO, 5.5" API PIPE POSITIONER HALF CLAM SHELL - 8.625" PIPE POSITIONER QUARTER CLAM SHELL - 8" CHOCK BARS ROTATION DIES/INSERTS (2 EA) - 8.625" OD ROTATION DIES/INSERTS (2 EA) - 8.0" OD HORSESHOE WRENCH - 7.625", 8", 8.625" HOIST PLUG (6.0" BECO) - 7.625" TO 9.25" ENGINE SKID, BAR - HOSE CLAMP ENGINE SKID, BAR - TAPPED HOSE CLAMP MOUNT ENGINE SKID, CLAMP - HOSES - RH SIDE ENGINE SKID, CLAMP - HOSES - LH SIDE ENGINE SKID, ROD - ALL THREAD (3/8-16UNC) ELECTRICAL SCHEMATIC - SKS (SEE SERVICE MANUAL FOR DRAWING) HYDRAULIC SCHEMATIC - SKS (SEE SERVICE MANUAL FOR DRAWING) LIGHT ADAPTER BRACKET, 90 DEG LIGHT ADAPTER BRACKET, 45 DEG DUST COLLECTOR INLET COVER WORKLIGHT, LED HEAVY DUTY DUST SEAL, STEEL-BACKED - 8.63 DIA NUT, LOCK (3/8-16UNC) TACHOMETER INSTALLATION CAROUSEL STOP SKS-S CRITICAL FASTENER TORQUE VALUES (SEE SERVICE MANUAL FOR INFORMATION CONCERNING GENERAL AND CRITICAL FASTENERS) CRITICAL FASTENER ID AND INSPECTION SCHEDULE (SEE SERVICE MANUAL FOR FASTENER IDENTIFICATION AND INSPECTION SCHEDULE)

SECT0 SHEET 1

95919 89044 431517 95956 95566-050 40392 347072 95958 441176 25773 96229-050 436492 400680 339467 339468 95943 25577 421448 421443 421447 421444 421527 437150 439577 4004905 4004906 424886 443267 1494035 7972 1609783 425047 1528395 1528396

BI012535

SECTION 1 - DECALS / FILTER ELEMENTS

DESCRIPTION FILTER ELEMENTS DECAL KIT, CAT YELLOW (MD6420) DECAL KIT (WARNING)

ASSEMBLY NO. 4298052 429758

SECT1 SHEET 1

SECT-PAGE 1-1 1-2 1-3

BI012535

FILTER ELEMENTS

QTY. U/M PART NO.

DESCRIPTION

SECT-PAGE ***** SECTION 2 *****

***** CAB ***** 1 1

EA EA

V009230 V012043

***** AIR CONDITIONER ***** ELEMENT, PRIMARY - EXTENDED LIFE ELEMENT, AIR FILTER

2-16 2-18

***** SECTION 4 ***** 4 2 1 2

EA EA EA EA

V010521 V010520 426336 51762

*****ENGINE***** Element, Filter - Oil Element, Filter - Fuel Water Separator Element, Fuel Pre-Filter Element, liquid precharge - 4 sca units

1 1

EA EA

V007531 V007530

*****ENGINE AIR CLEANER***** ELEMENT ASSEMBLY, PRIMARY ELEMENT ASSEMBLY, SAFETY

4-6 4-6

1

EA

V009901

*****ENGINE COOLER***** ELEMENT, THERMOSTATIC VALVE (150 DEG F.)

4-21

1 1 1 1

EA EA EA EA

401857 V010570 V010571 V010566

*****COMPRESSOR***** FILTER ELEMENT ELEMENT KIT, SEPARATOR - PRIMARY ELEMENT KIT, SEPARATOR - SECONDARY FILTER ASSEMBLY

4-28 4-33 4-33 4-33

V007531 V007530

*****COMPRESSOR AIR CLEANER***** ELEMENT ASSEMBLY, PRIMARY ELEMENT ASSEMBLY, SAFETY

4-6 4-6

1 1

EA EA

4-1 4-1 4-1 4-1

***** SECTION 5 ***** ***** DUST CONTROL SYSTEM ***** Used on machines w/dust collectors. ***** SECTION 7 ***** 1 1

EA EA

22390 V011270

*****DRILLING TOOLS / ACCESSORIES***** KIT, FILTER ELEMENT (Includes Element & Bowl O-Ring) ELEMENT, FILTER - MACHINE LUBE

7-15 7-9

***** SECTION 8 *****

1 1 1

EA EA EA

424555 88594 88594

*****HYDRAULIC SYSTEM***** FILTER (Includes Element, Valve & Seal) ELEMENT, FILTER (MAIN RETURN) ELEMENT, FILTER (CASE RETURN) 1-1 SHEET 1

8-7 8-8 8-9

BI012535

FILTER ELEMENTS

QTY. U/M PART NO. 1

EA

441760

1 1

EA EA

V011135 22312

DESCRIPTION

SECT-PAGE

*****LOOP FILTERS***** FILTER ELEMENT (LOOP) Loop filters are optional. *****CHARGE FILTERS***** FILTER ELEMENT (CHARGE) SEAL

1-1 SHEET 2

8-16

4-41 4-41

BI012535

DECAL KIT, CAT YELLOW (MD6420) ASSEMBLY 4298052 REVISION A

11

10

18

18

4

13 7

18

11

10

2

18

1

3 8 20

21

16

6

14 15

13 7 17 9 19

1-2 SHEET 1

BI012535

DECAL KIT, CAT YELLOW (MD6420) ASSEMBLY 4298052 REVISION A

ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

1 1 1 1 1 1 1 1 1 2 2 4 1 1 1 2 1 4 1 1 1

EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA

4298052 44507 95144 95145 422855 79418 422856 337481 44506 44508 431213 431214 32447 4066033 4066103 4066102 4066035 4236000 409673 4136243 4136244 4136245

DESCRIPTION DECAL KIT, CAT YELLOW (MD6420) DECAL, DIESEL FUEL DECAL, HYDRAULIC FILTER - MAIN RETURN DECAL, HYDRAULIC FILTER - CASE RETURN DECAL, NOTICE - BATTERY DECAL, PLACARD - MAINTENANCE DECAL, NOTICE - COMPRESSOR 1417258 NAMEPLATE - MADE IN U.S.A. DECAL, HYDRAULIC OIL - CLEAN DECAL, WATER - PROTECT FROM FREEZING DECAL, LOOP FILTER DECAL, CHARGE FILTER WALK, SAFETY, TYPE "B" DECAL, REAR (500 X 303) DECAL, MD6420 - RH HANDRAIL DECAL, MD6420 - LH HANDRAIL DECAL, TOWER (455 X 278) PLATE - PIN (STANDARD) DECAL - LIFT POINT DECAL, WATER - H2O DECAL, HYDRAULIC OIL DECAL, FUEL - DIESEL

1-2 SHEET 2

BI012535

DECAL KIT (WARNING) ASSEMBLY 429758 REVISION B

5 4

4 12

6

7

11

3

5

7

4

12

13

2

2 3

15 11 1 8 9

1-3 SHEET 1

10

BI012535

DECAL KIT (WARNING) ASSEMBLY 429758 REVISION B

12

3

2 12

14

4 10

13

1-3 SHEET 2

BI012535

DECAL KIT (WARNING) ASSEMBLY 429758 REVISION B

5

11

4

7

1-3 SHEET 3

BI012535

DECAL KIT (WARNING) ASSEMBLY 429758 REVISION B

ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

1 2 2 5 2 1 2 1 1 1 1 2 2 2 1 1

EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA

429758 429721 429718 429705 429738 429715 429717 429712 429722 429709 429714 429740 429710 429719 429720 429713 1711918

DESCRIPTION DECAL KIT (WARNING) DECAL - FALLING OBJECTS (WINCH) DECAL - FALLING OBJECTS (CAROUSEL) DECAL - ROTATING SHAFT DECAL - ROTATING FAN BLADE DECAL - FALLING MAST DECAL - HOT PRESSURIZED FLUID DECAL - CLIMBING RAISED MAST DECAL - MODIFICATION OR ALTERATION DECAL - HAZARDOUS VOLTAGE DECAL - RIDING ROTARY HEAD DECAL - BURST HAZARD DECAL - ROTATING PARTS DECAL - FALLING ROTARY HEAD DECAL - COMBUSTIBLE GAS DECAL - COMBUSTIBLE GAS - ETHER DECAL - EXPLOSION HAZARD - INTERNATIONAL

1-3 SHEET 4

BI012535

SECTION 2 - OPERATOR'S CAB

DESCRIPTION

ASSEMBLY NO.

CAB ASSEMBLY W/GAUGES AND ATTACHMENTS - MD6420 JUMPER SEAT WITH ATTACHING HARDWARE PANEL / GAUGES (ENGINE) PANEL / GAUGES (HYDRAULIC) PANEL / SWITCHES (DRILL FUNCTIONS) CONTROL, MAST/JACKS PANEL W/ATTACHMENTS (ENGINE STARTUP) INSULATION KIT, CAB - SPECIAL CAB HOSE PLUMBING CAB MODIFICATION, ELECTRIC HAND CONTROLS ROTARY OPERATOR'S SEAT SEAT BELT W/TETHER AND HARDWARE GLASS INSTALLATION, CAB (TINTED) HEATER / AIR CONDITIONER INSTALLATION HEATER / AIR CONDITIONER PACKAGE LIST AIR CLEANER ASSEMBLY (A/C-HEATER PRESSURIZER PACKAGE) CONDENSER, 24V WALL MOUNT UNIT W/ANGLE LOUVERS BLOWER ASSEMBLY (A/C-HEATER PRESSURIZER PACKAGE) HOSE KIT, AIR CONDITIONER SEAT AIR ACCUMULATOR INSTALLATION WIPER / WASHER INSTALLATION, LEFT WIPER / WASHER ASSEMBLY (OPERATOR'S CAB WINDOWS) WIPER / WASHER INSTALLATION, REAR WIPER / WASHER INSTALLATION, RIGHT

SECT2 SHEET 1

1625123 89455 417220 412822 1496510 410208 424543 439888 441225 423814 418652 418654 428316 425135 425127 V009225 408321 V011833 V009211 441288 434457 99976 342364 99977 99978

SECT-PAGE 2-1 2-2 2-3 2-4 2-5 2-6 2-7 2-8 2-9 2-10 2-11 2-12 2-13 2-14 2-15 2-16 2-17 2-18 2-19 2-20 2-21 2-22 2-23 2-24 2-25

BI012535

CAB ASSEMBLY W/GAUGES AND ATTACHMENTS - MD6420 ASSEMBLY 1625123 REVISION B 10 15 16

36

14

21 17 53 18 53 99 40

17 53 12 53 46 96 97

7

2 82

6

48 50

20

51 54

1

21 23 36 39

100 95

94 95 100 94

94 95 100

100

95

94

2-1 SHEET 1

45

BI012535

CAB ASSEMBLY W/GAUGES AND ATTACHMENTS - MD6420 ASSEMBLY 1625123 REVISION B

57 32

60

60 70 71

72

60 66

60

60

60 67 60

60 67 60

67 70 71 60 70 71 60 70 71

34 33 31 5 41 49 52 53

11

44 52 53 13 36

21

2-1 SHEET 2

BI012535

CAB ASSEMBLY W/GAUGES AND ATTACHMENTS - MD6420 ASSEMBLY 1625123 REVISION B 78

78

49 52 53

49 52 53

9

8

29 27 26 27 25 27 24 27 26

28

2-1 SHEET 3

BI012535

CAB ASSEMBLY W/GAUGES AND ATTACHMENTS - MD6420 ASSEMBLY 1625123 REVISION B

58 59 68 69

58 59

58 59

68 69

68 69

22 4

2-1 SHEET 4

BI012535

CAB ASSEMBLY W/GAUGES AND ATTACHMENTS - MD6420 ASSEMBLY 1625123 REVISION B

47 48

2 82

47 48 2 82

2-1 SHEET 5

BI012535

CAB ASSEMBLY W/GAUGES AND ATTACHMENTS - MD6420 ASSEMBLY 1625123 REVISION B

36

37 88 89

43

93 90

91 92

2-1 SHEET 6

BI012535

CAB ASSEMBLY W/GAUGES AND ATTACHMENTS - MD6420 ASSEMBLY 1625123 REVISION B

10

2-1 SHEET 7

BI012535

CAB ASSEMBLY W/GAUGES AND ATTACHMENTS - MD6420 ASSEMBLY 1625123 REVISION B

71 60

60

66 67

60

60

55

71

71

71

70

70

70

67

60

60

60

60

71

71

60

60

60

70 67 70 61

70

61

61

61

74

74

60 16 32

14 62

12

60 60

57

32

60 72

57

72 62

62

60 72

60

60 79

79 80

80

2-1 SHEET 8

BI012535

CAB ASSEMBLY W/GAUGES AND ATTACHMENTS - MD6420 ASSEMBLY 1625123 REVISION B

102104108109 115105108 114113

124 107 120 121

116105108 16

118 119 122

30

103106108

2-1 SHEET 9

119 117

123

BI012535

CAB ASSEMBLY W/GAUGES AND ATTACHMENTS - MD6420 ASSEMBLY 1625123 REVISION B

ITEM QTY.

U/M

PART NO. 1625123

1

2 4 5 6 7 8 9 10 11 12 13 14 15 16 17

1 2 1 1 1 1 15 1 4 1 1 1 1 1 1 4 2 1 1 3

EA EA EA EA EA EA FT EA EA EA EA KIT KIT EA EA EA EA EA EA EA

410216 1671742 1671271 1671745 1671750 410933 400293 346748 6292 89455 417220 412822 1496510 416984 410208 20998 57319 1496751 342638 440314

18 19 20 21 22 23

1 1 1 1 15 8

EA EA EA EA FT EA

440315 424543 425402 424643 431493 6354

24 25 26 27 28 29 30 31

2 2 2 6 1 2 1 1

EA EA EA EA EA EA EA EA

32 33 34 36 37 38 39 40 41 42 43

2 3 3 1 5 1 8 1 1 1 1

EA EA EA EA EA KIT EA EA EA EA EA

57914 57912 57913 57915 429850 65226 339027 319415 ------37825 43196 43195 424882 70317 439888 6001 4256564 412427 67780 409241

DESCRIPTION CAB ASSEMBLY W/GAUGES AND ATTACHMENTS MD6420 CAB, 2 PIECE cooler lock assembly plunger handle striker FLOOR MAT, ACOUSTICAL SEAL, DOOR - CAB BULB, 24 V NUT, LOCK (5/16-18UNC, ELASTIC STOP) JUMPER SEAT W/ATTACHING HARDWARE PANEL / GAUGES (ENGINE) PANEL / GAUGES (HYDRAULIC) PANEL / SWITCHES (DRILL FUNCTIONS) BRACKET, THROTTLE - ENGINE CONTROL, MAST/JACKS CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 0.750L) VALVE, RELIEF - REMOTE PILOT DECAL, CONTROL PANEL - LH VALVE, HYDRAULIC RELIEF CONTROL, ELECTRIC - LH/RH PROPEL & ROTARY HOIST/PULLDOWN CONTROL, ELECTRIC - ROTARY ROTATION PANEL W/ATTACHMENTS (ENGINE STARTUP) LEVEL, BULLSEYE PLATE, ELECTRICAL BOX MOUNTING SEAL, RUBBER - CAB DOOR CAPSCREW, HEX HEAD - GR5 (5/16-18UNC, 0.500L) CIRCUIT BREAKER, 5 AMP SINGLE POLE CIRCUIT BREAKER, PB RESET 50 AMP CIRCUIT BREAKER, 15 AMP SINGLE POLE SEAL, RESET BUTTON DECAL, CIRCUIT BREAKERS SWITCH, TOGGLE - ENVIRONMENT SEALED VALVE, SOLENOID LIGHT, DOME - INTERIOR BULB, 24 V (Dome Lamp) See item 5 ADAPTER, STRAIGHT SCREW, MACHINE, ROUND HEAD SLOT NUT, HEX ENCLOSURE, ELECTRICAL - W/MODIFICATION STRIP - TERMINAL - DOUBLE ROW INSULATION KIT, CAB - SPECIAL NUT, HEX - GR5 (5/16-18UNC) DECAL, CONTROL PANEL - RH DECAL, SELECTOR VALVE ADAPTER, TEE BUS BAR - 20 GANG - ELECTRICAL 2-1 SHEET 10

SECT-PAGE

2-2 2-3 2-4 2-5 2-6

2-7

2-8

BI012535

CAB ASSEMBLY W/GAUGES AND ATTACHMENTS - MD6420 ASSEMBLY 1625123 REVISION B

ITEM QTY. 44

U/M

PART NO.

2 1 1 1 1 1 2 6

EA EA VALVE EA VALVE EA VALVE EA VALVE EA EA EA

66 67 68 69 70 71 72 74 77 78 80 82 88

1 4 1 4 25 26 1 1 2 10 10 17 5 17 2 1 1 1 1 1 3 10 10 10 7 3 4 1 2 2 1 10

EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA KIT EA EA EA EA

432407 42538 60666 78138 42624 6293 306118 347072 69499 95323 7808 37819 37816 37827 35475 58496 95836 95837 95838 46299 84892 42606 95365 45302 45301 38723 31804 441225 47840 43481 410934 77277

89 90

10 1

EA EA

9208 424867

91

1

EA

424868

92

10

EA

424866

93

4

EA

350477

45 46 47 48 49 50 51 52 53 54 55 57 58 59 60 61 62 63 64

424706 V012285 V012284 V012286 V012287 426233 43481 350446

DESCRIPTION VALVE, PROPORTIONAL PRESSURE CONTROL Body Cartridge Coil Seal Kit ELECTRONICS BOARD INDICATOR, FILTER SERVICE SCREW, HEX WASHER HEAD - SPECIAL (10, 0.500L SELF TAP) SWITCH, 2 POSITION - PUSH/PULL STOP CAPSCREW, HEX HEAD - GR5 (1/4-20UNC, 0.750L) CONNECTOR, ELECTRICAL - INSULATED CONNECTOR, WIRE - SLIP ON WASHER, FLAT NUT, LOCK (1/4-20UNC, ELASTIC STOP) NAMEPLATE SWITCH, PRESSURE SWITCH, PRESSURE MOUNT, CAB CAPSCREW, HEX HEAD - GR5 (3/4-10UNC, 3.000L) ADAPTER, ELBOW - 90 DEG ADAPTER, ELBOW - 90 DEG ADAPTER, STRAIGHT ADAPTER, ELBOW - 90 DEG VALVE, SOLENOID - 3-WAY, 2 POSITION Valve Cartridge Solenoid Coil Seal Kit ADAPTER, ELBOW - 90 DEG ADAPTER, STRAIGHT - BULKHEAD NUT, LOCK (3/4-10UNC, ELASTIC STOP) MOUNT, WASHER ADAPTER, TEE ADAPTER, ELBOW - 90 DEG ADAPTER, ELBOW - 45 DEG ADAPTER, ELBOW - 90 DEG CAB HOSE PLUMBING RELAY, 24 V INDICATOR, FILTER SERVICE FLOOR MAT - ACOUSTICAL SCREW, MACHINE - ROUND HEAD SLOT (10-24UNC, 1.000L) NUT, LOCK (10-24UNC, ELASTIC STOP) CONNECTOR, ELECTRICAL - 3/4 INCH CONDUIT (EXTREME TEMPERATURE) CONNECTOR, ELECTRICAL - 1 INCH CONDUIT (EXTREME TEMPERATURE) CONNECTOR, ELECTRICAL - 1/2 INCH CONDUIT (EXTREME TEMPERATURE) CONNECTOR, CROUSE HINGE 2-1 SHEET 11

SECT-PAGE

2-9

BI012535

CAB ASSEMBLY W/GAUGES AND ATTACHMENTS - MD6420 ASSEMBLY 1625123 REVISION B

ITEM QTY.

U/M

PART NO.

94 95 96 97 99 100 102 103

4 4 1 1 1 4 6 4

EA EA EA EA EA EA FT FT

350471 340440 421342 421341 423814 362713 99349 99344

104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124

6 2 2 1 6 1 6 6 6 1 1 REF REF 1 1 2 1 1 1 1 1

FT EA EA EA EA EA FT FT FT EA EA EA EA EA EA EA EA EA EA EA EA

17834 402620 353021 302329 350931 352952 344930 344929 344931 98241 414858 414856 414855 46344 30136 31802 44554 45302 84076 39464 37825

DESCRIPTION RELAY, SOCKET -11 PIN RELAY -24 VDC - 11 PIN BULB, LIGHTING - MINIATURE (24V) LAMP ASSEMBLY - INDICATOR CAB MODIFICATION, ELECTRIC HAND CONTROLS BAR, TAPPED WIRE, ELECTRICAL - 16 GAUGE, PINK/RED (50V) WIRE, ELECTRICAL - 16 GAUGE, PINK/YELLOW (50V) WIRE, 16 2 (600V) CONNECTOR, LIGHTED - TURCK W/GASKET LUG, AMP TERMINAL CONNECTOR, ELECTRICAL - 14/16 GAUGE TERMINAL LUG - 14/16 GAUGE LOOM, CORRUGATED SPLIT NYLON - (3/8 INCH) LOOM, CORRUGATED SPLIT NYLON - (1/4 INCH) LOOM, CORRUGATED SPLIT NYLON - 1/2 INCH) CONNECTOR, DIN SWITCH, PRESSURE VALVE, SOLENOID - DIRECTIONAL CONTROL VALVE, SOLENOID - DIRECTIONAL CONTROL ADAPTER, 90 DEG (6FJIC X 6MJIC) ADAPTER, STRAIGHT (6MOR X 6MJIC) ADAPTER, STRAIGHT (8FJIC X 6MJIC) ADAPTER, TUBE TURN - 90 DEG (4FJIC X 4MJIC) ADAPTER, RUN TEE (4FJIC-4MJIC-4MJIC) ADAPTER, STRAIGHT - SWIVEL (6FJIC X 6FJIC) ADAPTER, STRAIGHT PLUG (8MOR) ADAPTER, STRAIGHT (4FNPT X 4MJIC)

2-1 SHEET 12

SECT-PAGE

2-10

BI012535

JUMPER SEAT WITH ATTACHING HARDWARE ASSEMBLY 89455 REVISION G

1 1

1

2-2 SHEET 1

BI012535

JUMPER SEAT WITH ATTACHING HARDWARE ASSEMBLY 89455 REVISION G

3

2

1

3

2

2-2 SHEET 2

BI012535

JUMPER SEAT WITH ATTACHING HARDWARE ASSEMBLY 89455 REVISION G

ITEM QTY. U/M PART NO. 1 2 3

1 4 4

EA EA EA

89455 85768 42570 16083

DESCRIPTION JUMPER SEAT WITH ATTACHING HARDWARE SEAT, JUMPER CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 1.000L) WASHER, FLAT

2-2 SHEET 3

BI012535

PANEL / GAUGES (ENGINE) ASSEMBLY 417220 REVISION C

14 13

14

12

8

8

8

17

1

2

3

6

11 6

9 16

10

4

5

7

8

8

15

14

2-3 SHEET 1

BI012535

PANEL / GAUGES (ENGINE) ASSEMBLY 417220 REVISION C

ITEM QTY. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

1 1 1 1 1 2 1 5 1 2 1 1 1 1 3 1 1 1

U/M EA EA EA EA EA EA EA EA EA GAUGE EA EA EA EA EA EA EA EA EA

PART NO. 417220 440387 319147 319145 96193 319151 96192 96194 335245 401081 42259 16864 86463 319152 319153 319240 335243 83700 403689

DESCRIPTION PANEL / GAUGES (ENGINE) GAUGE, OIL TEMPERATURE (COMPRESSOR) GAUGE, WATER TEMPERATURE GAUGE, OIL PRESSURE GAUGE, FUEL - 12 V GAUGE, VOLTMETER - (20-32 VDC) GAUGE, HOURMETER TACHOMETER, 12/24 V LIGHT KIT, GAUGE - INSTRUMENT Light Bulb (Included with Item 8) SWITCH, PUSHBUTTON - ENGINE START SWITCH, KEY IGNITION DECAL, ENGINE GAUGE PANEL SENDER, GAUGE - OIL PRESSURE SENDER, TEMPERATURE RESISTOR, GAUGE LIGHT, INSTRUMENT - 24 VDC PLUG, PLASTIC RELAY, 24 VDC - SPDT

2-3 SHEET 2

BI012535

PANEL / GAUGES (HYDRAULIC) ASSEMBLY 412822 REVISION D

5

4

3

2

1

2

3

4

1

7

4

3

2

2

3

4

6

2-4 SHEET 1

BI012535

PANEL / GAUGES (HYDRAULIC) ASSEMBLY 412822 REVISION D

ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7

2 12 12 12 1 1 1

EA. EA. EA. EA. EA. EA. EA

412822 33985 59589 59590 77858 411699 325862 ---------

DESCRIPTION PANEL / GAUGES (HYDRAULIC) GAUGE, ROTARY/LT TRACK SCREW, MACH - RD HD SLOT NUT, HEX WASHER, LOCK DECAL, DRILL GAUGE PANEL GAUGE, AUX HYDR PRESS & PULLDOWN/RT TRACK GAUGE, AIR PRESSURE (See Compressor Group Sect 4)

2-4 SHEET 2

BI012535

PANEL / SWITCHES (DRILL FUNCTIONS) ASSEMBLY 1496510 REVISION A

1

5

2

4 2

3

1

7 2

1

2-5 SHEET 1

BI012535

PANEL / SWITCHES (DRILL FUNCTIONS) ASSEMBLY 1496510 REVISION A

ITEM QTY. U/M PART NO. 1 2 3 4 5 7 8 9

11 6 1 1 1 1 1 1

EA EA EA EA EA EA EA EA

1496510 66425 65226 66424 1496509 407791 340997 416873 416874

DESCRIPTION PANEL / SWITCHES (DRILL FUNCTIONS) SWITCH, TOGGLE - 3 POSITION SWITCH, TOGGLE SWITCH, TOGGLE - 3 POSITION DECAL, FUNCTION SWITCH PANEL SWITCH, TOGGLE SWITCH, TOGGLE ON / OFF LAMP, RED LAMP, GREEN

2-5 SHEET 2

BI012535

CONTROL, MAST/JACKS PART OF ASSEMBLY 410208 REVISION -

3 2

1

4

5

2-6 SHEET 1

BI012535

CONTROL, MAST/JACKS PART OF ASSEMBLY 410208 REVISION -

ITEM QTY.

U/M

PART NO.

DESCRIPTION

NOTE: ONE SECTION SHOWN

1 2 3 4 5 6

1 1 1 1 1 1

EA. SECT. EA. SECT. EA. SECT. EA. SECT. EA. SECT. EA. SECT.

410208 V004555 V004556 V004557 V004820 V004558 86237

CONTROL, MAST/JACKS LEVER BELLOWS GRIP LEVER KIT PLUNGER KIT (Includes seal, plunger guide, o-ring & plunger) SEAL KIT (Not Shown)

2-6 SHEET 2

BI012535

PANEL W/ATTACHMENTS (ENGINE STARTUP) ASSEMBLY 424543 REVISION B

7 13

5

6 9

10

14 8

2-7 SHEET 1

BI012535

PANEL W/ATTACHMENTS (ENGINE STARTUP) ASSEMBLY 424543 REVISION B

3

2

10 14 15

7

6

5

11

11

11

12

12

12

13

2-7 SHEET 2

BI012535

PANEL W/ATTACHMENTS (ENGINE STARTUP) ASSEMBLY 424543 REVISION B

ITEM QTY. U/M PART NO. 1 2 3 5 6 7 8 9 10 11 12 13 14

1 1 1 1 1 1 1 1 1 3 3 1 1

EA EA EA EA EA EA EA EA EA EA EA EA EA

424543 416641 416633 1067246 351364 351366 351365 65226 410046 424542 351359 351363 66424 424544

DESCRIPTION PANEL W/ATTACHMENTS (ENGINE STARTUP) CONNECTOR, ELECTRICAL CONNECTOR, ELECTRICAL CONNECTOR, ELECTRICAL 5018386-02 LAMP LENS, RED 5018386-04 LAMP LENS, AMBER 5018386-03 LAMP LENS, GREEN SWITCH, TOGGLE SWITCH, TOGGLE PANEL, ENGINE 5018377 LAMP BULB - 24V 5018386-01 LAMP BASE SWITCH, TOGGLE - 3 POSITION DECAL, ENGINE START-UP

2-7 SHEET 3

BI012535

INSULATION KIT, CAB - SPECIAL ASSEMBLY 439888 REVISION -

ITEM QTY. U/M PART NO. 1 2 3 4

7 1 1 1

EA GAL EA EA

439888 439568 43620 410934 410933

DESCRIPTION INSULATION KIT, CAB - SPECIAL INSULATION, SOUND - CAB ADHESIVE FLOOR MAT ACOUSTICAL FLOOR MAT ACOUSTICAL

2-8 SHEET 1

BI012535

CAB HOSE PLUMBING ASSEMBLY 441225 REVISION B

4 10

5

5 5

5

10

4

4

4 7

9

1

6

8

2 1

5

3

3

2-9 SHEET 1

4

BI012535

CAB HOSE PLUMBING ASSEMBLY 441225 REVISION B

ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10

9 1 2 5 5 1 1 1 2 2

EA EA EA EA EA EA EA EA EA EA

441225 408026 411672 404381 404442 404058 404122 404442 408026 404518 82412

DESCRIPTION CAB HOSE PLUMBING HOSE ASSEMBLY (JCAF211-04-28) HOSE ASSEMBLY (JCAF211-04-20) HOSE ASSEMBLY (JCAF211-04-36) HOSE ASSEMBLY (JCAF310-04-39) HOSE ASSEMBLY (JCAF310-04-30) HOSE ASSEMBLY (JCAF310-04-14) HOSE ASSEMBLY (JCAF310-04-39) HOSE ASSEMBLY (JCAF211-04-28) HOSE ASSEMBLY (JCAF211-04-18) HOSE ASSEMBLY (JCAF310-04-34)

2-9 SHEET 2

BI012535

CAB MODIFICATION, ELECTRIC HAND CONTROLS ASSEMBLY 423814 REVISION C

2

5

6 7

2-10 SHEET 1

BI012535

CAB MODIFICATION, ELECTRIC HAND CONTROLS ASSEMBLY 423814 REVISION C

ITEM QTY. U/M PART NO. 2 5 6 7

1 4 4 4

EA EA EA EA

423814 423812 354051 42624 350333

DESCRIPTION CAB MODIFICATION, ELECTRIC HAND CONTROLS DECAL 75LM54 CAPSCREW, FLANGED - GR5 (1/4-20UNC, 0.625L) WASHER, FLAT (1/4, TYPE A) 50AW23 NUT, WELD

2-10 SHEET 2

BI012535

ROTARY OPERATOR'S SEAT ASSEMBLY 418652 REVISION C

6

1

2

5 3

2-11 SHEET 1

BI012535

ROTARY OPERATOR'S SEAT ASSEMBLY 418652 REVISION C

ITEM QTY. U/M PART NO. 1 2 3 4 5 6

1 1 1 1 1 1

EA EA EA EA EA EA

418652 V009351 V009352 V009353 418654 418655 418653

DESCRIPTION ROTARY OPERATOR'S SEAT VINYL SEAT ARMREST KIT SWIVEL W/SLIDE SET SEAT BELT W/TETHER AND HARDWARE RISER FOR SEAT HEADREST FOR SEAT

2-11 SHEET 2

SECT-PAGE

2-12

BI012535

SEAT BELT W/TETHER AND HARDWARE ASSEMBLY 418654 REVISION A

2-12 SHEET 1

BI012535

SEAT BELT W/TETHER AND HARDWARE ASSEMBLY 418654 REVISION A

2-12 SHEET 2

BI012535

SEAT BELT W/TETHER AND HARDWARE ASSEMBLY 418654 REVISION A

ITEM QTY. U/M PART NO. 1

1

EA

418654 418654

DESCRIPTION SEAT BELT W/TETHER AND HARDWARE SEAT BELT W/TETHER AND HARDWARE

2-12 SHEET 3

BI012535

GLASS INSTALLATION, CAB (TINTED) ASSEMBLY 428316 REVISION -

5

8

6

7 1

8

8

1

8

8

2

8

2

8

8 1

3

4 2-13 SHEET 1

8

8

BI012535

GLASS INSTALLATION, CAB (TINTED) ASSEMBLY 428316 REVISION -

ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8

3 2 1 1 1 1 1 87

EA EA EA EA EA EA EA FT

428316 428317 428318 428319 428320 428321 428322 428323 427115

DESCRIPTION GLASS INSTALLATION, CAB (TINTED) GLASS (1/4 X 27 1/4 X 35 1/4) GLASS (1/4 X 14 1/4 X 35 1/4) GLASS (1/4 X 24 1/4 X 27 1/4) GLASS (1/4 X 14 1/4 X 22 1/4) GLASS (1/4 X 35 1/4 X 37 1/4) GLASS (1/4 X 18 1/4 X 37 1/4) GLASS (1/4 X 18 1/4 X 20 1/4) GASKET, RUBBER (Specify Length needed)

2-13 SHEET 2

BI012535

HEATER / AIR CONDITIONER INSTALLATION ASSEMBLY 425135 REVISION E

1 1

35

4 7

4

1 1

8 12 13 8 12 13 35

1

36 37

35

1

2-14 SHEET 1

BI012535

HEATER / AIR CONDITIONER INSTALLATION ASSEMBLY 425135 REVISION E

1

10 11 12 14 4

35

2-14 SHEET 2

6

7

BI012535

HEATER / AIR CONDITIONER INSTALLATION ASSEMBLY 425135 REVISION E

10 15 10

10 11 12

10 15

10

10 11 12

10 15 2

1 10 15

1 10 15

2

10 11 12 10 10 15

10 11 12 10

2-14 SHEET 3

BI012535

HEATER / AIR CONDITIONER INSTALLATION ASSEMBLY 425135 REVISION E

25 23

27

24 22 20

26

26

23

26 24

28

5 22 21 24

23 25 23

23

23

2-14 SHEET 4

25

BI012535

HEATER / AIR CONDITIONER INSTALLATION ASSEMBLY 425135 REVISION E

ITEM QTY. U/M PART NO. 1 2 4 5 6 7 8 10 11 12 13 14 15 16 17 21 22 23 24 25 26 27 28 30 35 36 37

1 2 2 1 1 1 2 22 10 10 4 6 4 2 2 1 2 8 4 5 14 20 4 40 4 4 4

EA EA EA FT EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA FT FT FT FT FT EA EA EA

425135 425127 424778 426306 99301 441288 426174 403961 56006 7972 5989 42567 43052 42575 46298 32104 57913 57915 45260 45258 35677 350924 99298 99327 30211 46103 8268 42644

DESCRIPTION HEATER / AIR CONDITIONER INSTALLATION HEATER / AIR CONDITIONER PACKAGE LIST V-BELT SPACER, MOUNT - A/C - HEATER - INSIDE CAB WIRE, SXL - 16 GA - YELLOW AIR CONDITIONER HOSE KIT INSULATION, A/C UNIT - MOUNT MOUNTING BAR, CONDENSER - A/C WASHER, FLAT 0.375 - HARDENED NUT, LOCK (3/8-16UNC, ELASTIC COLLAR) WASHER, LOCK (3/8, SPRING) CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 0.500L) CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 0.875L) CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 1.750L) ADAPTER, STRAIGHT - AERO FITTING, HOSE CIRCUIT BREAKER, 15 AMP - SINGLE POLE SEAL, RESET BUTTON - CIRCUIT BREAKER CONNECTOR, BUTT - 12/10 AWG TERMINAL, -SPADE - 12/10 AWG WIRE, #14 AWG - MTW - BLACK - STRANDED 5010618 WIRE, #12 AWG WIRE, SXL - 16 GA - GREEN WIRE, SXL - 16 GA - BLACK / WHITE HOSE, HEATER CLAMP, TUBE CAPSCREW, HEX HEAD - GR5 (7/16-14UNC, 1.000L) NUT, LOCK (7/16-14UNC, ELASTIC COLLAR)

2-14 SHEET 5

SECT-PAGE 2-15

2-20

BI012535

HEATER / AIR CONDITIONER PACKAGE LIST ASSEMBLY 425127 REVISION C

ITEM QTY. U/M PART NO. 1

1

EA

425127 V009225

2 3 4 5

1 2 1 1

EA EA EA EA

408321 401256 V011833 V009211

6

1

EA

V009235

7

2

EA

16894

8 9 10 11 12 13 14 15

1 1 2

EA EA EA

2 2 2 1

EA EA EA EA

401255 ------V003843 V004501 V004502 V004503 V004504 441268

16

1

EA

441269

17

1

EA

441270

DESCRIPTION HEATER / AIR CONDITIONER PACKAGE LIST AIR CLEANER ASSEMBLY (A/C-HEATER PRESSURIZER PACKAGE) CONDENSER, 24V MOUNT KIT, CONDENSER SHOCK WALL MOUNT UNIT W/ANGLE LOUVERS BLOWER ASSEMBLY (A/C-HEATER PRESSURIZER PACKAGE) HOSE, FLEX - 3 INCH x 30 INCH LONG (Blower to Cab Wall Unit) CLAMP, HOSE - 1 7/8 - 3 3/4 INCH (Blower/Cab Wall Unit) COMPRESSOR ASSEMBLY ADAPTER, AIR OUTLET WELDMENT (REF) CHECK VALVE DRAIN HOSE - 1 @ 3 FT LONG. (Specify Length) O-RING (NO. 6) O-RING (NO. 8) O-RING (NO. 10) FITTING - SERVICE PORT (to be installed on compressor by vendor) FITTING - SERVICE PORT (to be installed on compressor by vendor) PLATE, HOLD DOWN (to be installed on compressor by vendor)

2-15 SHEET 1

SECT-PAGE 2-16 2-17 2-18 2-19

BI012535

AIR CLEANER ASSEMBLY (A/C-HEATER PRESSURIZER PACKAGE) ASSEMBLY V009225 REVISION -

9

10

1

2 3

4

5 6 7

8

2-16 SHEET 1

BI012535

AIR CLEANER ASSEMBLY (A/C-HEATER PRESSURIZER PACKAGE) ASSEMBLY V009225 REVISION -

ITEM QTY. U/M PART NO.

9

1 1 1 1 1 1 1 1 1 1 1

EA EA EA EA EA EA EA EA EA EA EA

V009225 ------58987 V009228 V009230 V009232 V009231 V009227 V012558 V009229 43622 V009236

10

1

EA

16895

1 2 3 4 5 6 7 8

DESCRIPTION AIR CLEANER ASSEMBLY (A/C-HEATER PRESSURIZER PACKAGE) AIR CLEANER BODY GASKET, BODY OR CUP CLAMP ELEMENT, PRIMARY - EXTENDED LIFE GASKET WASHER WING BOLT BAFFLE, METAL DUST CUP DUST CUP W/VACUATOR VALVE - VERT (Optional - Not Shown) Vacuator Valve (Rubber) - Not Shown HOOD (NOTE: Not included w/assembly V009225 - Must order Separately) CLAMP (NOTE: Not included w/assembly V009225 - Must order Separately)

NOTE: V009225 DOES NOT INCLUDE ITEMS 9 AND 10

2-16 SHEET 2

BI012535

CONDENSER, 24V ASSEMBLY 408321 REVISION -

26 16

24

13

2

15 23 25

1

27

10 4 5

22

6

7 19 20

8

2-17 SHEET 1

12

21

BI012535

CONDENSER, 24V ASSEMBLY 408321 REVISION -

ITEM QTY. U/M PART NO. 1 2 4 5 6 7 8 10 12 13 15 16 19 20 21 22 23 24 25 26 27

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2

EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA.

408321 V001504 V001509 V003290 V003291 V003292 V003293 V003294 V001529 V001532 V001511 V001510 V001512 V001505 V001506 V003295 V011308 V001534 V003297 V001513 V001508 V001517

DESCRIPTION CONDENSER, 24V HOUSING ASSEMBLY CONDENSER ASSEMBLY MOTOR, 24V FAN DIODE FITTING BRACKET ASSEMBLY GUARD, FAN CLAMP, HOSE, SINGLE RELAY, 24V HOSE ASSEMBLY HOSE ASSEMBLY HOSE ASSEMBLY BRACKET, MOUNTING BRACKET, MOUNTING MOUNT, MOTOR RETAINER, MOTOR BINARY SWITCH ASSEMBLY RECEIVER DRIER MOISTURE INDICATOR BRACKET, DRIER RETAINER ASSEMBLY, RUBBER HANDLE

2-17 SHEET 2

BI012535

WALL MOUNT UNIT W/ANGLE LOUVERS ASSEMBLY V011833 REVISION -

23 24 18 19 20

21

25 22 26 14 4 9

5 3 2

6 7

1 10 17

8 16

12 13

15

2-18 SHEET 1

11

BI012535

WALL MOUNT UNIT W/ANGLE LOUVERS ASSEMBLY V011833 REVISION -

ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 13 14 15 16 17 19 20 21 22 24 25 26

1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 4 2 1 1 2 2

EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA

V011833 V012033 V012034 V011325 V012035 V012036 V012037 V012038 V012051 V012052 V012039 V012040 V012041 V011329 V012042 V011328 V012043 V012044 V012045 V012046 V012047 V012048 V012049 V012050 V014809

DESCRIPTION WALL MOUNT UNIT W/ANGLE LOUVERS HOUSING ASSEMBLY COVER ASSEMBLY, CORE THERMOSTAT RETAINER, CORE RETAINER, MOTOR HEATER CORE ASSEMBLY EVAPORATOR CORE ASSEMBLY BLOWER ASSEMBLY BLOWER ASSEMBLY ENTRY RING BLOWER WHEEL MOTOR, 24 V RESISTOR, SPEED CONTROL VALVE, WATER - CABLE OPERATED VALVE, EXPANSION ELEMENT, AIR FILTER PLENUM ASSEMBLY, CONTROL PANEL - 24V WRAP ASSEMBLY, PLENUM AIR DIFFUSER ASSEMBLY ROTARY ACTUATOR ASSEMBLY SWITCH, MODE - OFF/ON/ON - 24V SWITCH, RCKR - FAN - ON/ON/ON KNOB, CONTROL - DEEP RECESS CABLE, CONTROL - FOR WATER VALVE AND FRESH AIR DUCT (NOT SHOWN)

2-18 SHEET 2

BI012535

BLOWER ASSEMBLY (A/C-HEATER PRESSURIZER PACKAGE) ASSEMBLY V009211 REVISION -

1 4 11 10

2 3

5 6

9

7 12

14 8

2-19 SHEET 1

BI012535

BLOWER ASSEMBLY (A/C-HEATER PRESSURIZER PACKAGE) ASSEMBLY V009211 REVISION -

ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 14

1 1 8 1 1 1 1 2 1 1 1 1 1

EA EA EA EA EA EA EA EA EA EA EA EA EA

V009211 V009212 V009213 V009214 V009215 V009216 V009217 V009221 V009218 V009219 V009220 ------V009222 V009223

DESCRIPTION BLOWER ASSEMBLY (A/C-HEATER PRESSURIZER PACKAGE) BLOWER HOUSING ASSEMBLY MOUNT ASSEMBLY, MOTOR (See Note) SCREW, METRIC BLOWER WHEEL (STEEL) CLAMP, MOTOR MOTOR, 24V SEALANT, HEAT RESISTANT (See Note) NUT CLAMP, BLOWER MOUNT MOUNT ASSEMBLY, BLOWER (See Note) LABEL, QUALITY AUDITED GASKET, ENTRY RING GASKET, PRESSURIZER - MOTOR NOTE: Apply heat resistant sealant (Part No. V009221) around 5.38 dia hole on blower housing assembly (both sides) prior to screwing on item 2 motor mount assembly & item 10 blower mount assembly.

2-19 SHEET 2

BI012535

HOSE KIT, AIR CONDITIONER ASSEMBLY 441288 REVISION -

1

2

3

4

5

2-20 SHEET 1

BI012535

HOSE KIT, AIR CONDITIONER ASSEMBLY 441288 REVISION -

ITEM QTY. U/M PART NO. 1 2 3 4 5

1 1 1 1 1

EA EA EA EA EA

441288 426322 426323 441271 441272 426326

DESCRIPTION HOSE KIT, AIR CONDITIONER HOSE ASSEMBLY (5/16 x 44) - INSIDE CAB, A/C UNIT HOSE ASSEMBLY (1/2 x 44) - INSIDE CAB, A/C UNIT HOSE ASSEMBLY (1/2 x 369) - A/C/HEATER UNIT HOSE ASSEMBLY (13/32 x 330) - A/C/HEATER UNIT HOSE ASSEMBLY (5/16 x 222) - CAB A/C

2-20 SHEET 2

BI012535

SEAT AIR ACCUMULATOR INSTALLATION ASSEMBLY 434457 REVISION F

1 6 5

7 3

4 2

2-21 SHEET 1

BI012535

SEAT AIR ACCUMULATOR INSTALLATION ASSEMBLY 434457 REVISION F

ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7

1 1 1 1 4 4 1

EA EA EA EA EA EA EA

434457 434458 354235 305768 31395 20998 5989 438603

DESCRIPTION SEAT AIR ACCUMULATOR INSTALLATION SEAT, AIR ACCUMULATOR KIT DRAIN, COCK (1/4) ADAPTER, 90 DEG ADAPTER, STRAIGHT CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 0.750L) WASHER, LOCK (3/8, SPRING) HOSE ASSEMBLY (JCAM2T-04-36)

2-21 SHEET 2

BI012535

WIPER / WASHER INSTALLATION, LEFT ASSEMBLY 99976 REVISION C

1

4

6

5 19

20

1

2-22 SHEET 1

BI012535

WIPER / WASHER INSTALLATION, LEFT ASSEMBLY 99976 REVISION C

8

2 3

8

2-22 SHEET 2

BI012535

WIPER / WASHER INSTALLATION, LEFT ASSEMBLY 99976 REVISION C

2

2

2

11

13

13

13

3

9

9

13

11

10

16

14

16

16

12 11 15

17

15

17

15

17

10 11 12 11

10 12

2-22 SHEET 3

11

11

BI012535

WIPER / WASHER INSTALLATION, LEFT ASSEMBLY 99976 REVISION C

ITEM QTY. U/M PART NO. 1

1

EA.

99976 342364

2 3 4 5 6 8 9 10 11 12 13 14 15 16 17 18 19 20

1 1 1 2 2 2 2 4 10 1 3 28 7 7 7 12 1 1

EA. EA. EA. EA. EA. EA. EA. EA. EA. FT. FT. FT. FT. FT. FT. FT. EA. EA.

328990 69681 331939 42567 5989 42536 45257 45256 69496 99299 99307 99281 99294 99295 99292 330310 331942 96677

DESCRIPTION WIPER / WASHER INSTALLATION, LEFT WIPER / WASHER ASSEMBLY (OPERATOR'S CAB WINDOWS) SWITCH, WIPER / WASHER CIRCUIT BREAKER COVER WELDMENT CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 0.500L) WASHER, LOCK - SPRING CAPSCREW, HEX HEAD - GR5 (1/4-20UNC, 0.500L) TERM, RING TERM, RING CONNECTOR, WIRE FULLY INSULATED WIRE, ELECT, SXL, 16GA, BLACK 50V WIRE, ELECT, SXL, 16GA, GRAY 50V WIRE, ELECT, SXL, 16GA, YELLOW/BLACK WIRE, ELECT, SXL, 16GA, VIOLET/BLUE WIRE, ELECT, SXL, 16GA, VIOLET/WHITE WIRE, ELECT, SXL, 16GA, VIOLET/YELLOW HOSE, W/S WASHER BAR, TAPPED LEVER, DRIVE-ARM ASSEMBLY

2-22 SHEET 4

SECT-PAGE 2-23

BI012535

WIPER / WASHER ASSEMBLY (OPERATOR'S CAB WINDOWS) ASSEMBLY 342364 REVISION B

18 17

1

21 4

3

6

22

7

5

9 8

10

11

12

19 20

16 24 15

26

14 13

25 23

2-23 SHEET 1

BI012535

WIPER / WASHER ASSEMBLY (OPERATOR'S CAB WINDOWS) ASSEMBLY 342364 REVISION B

ITEM 1-7&16 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

QTY. U/M PART NO. 1 1 3 1 2 2 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 2

EA. EA. EA. EA. EA. EA. EA. EA EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA.

342364 V004859 ------------------V004860 V004861 V004862 V004863 V004864 V004865 V004866 V004867 V004868 V004869 ------342314 342317 342313 342312 342318 342320 342319 327750 342365

DESCRIPTION WIPER / WASHER ASSEMBLY (OPERATOR'S CAB WINDOWS) GROUP PART KIT NUT SCREW, FASTENING CONNECTING LINK WASHER, SPACING CLIP SPRING WASHER WASHER NUT CAP DRIVER, KNURLED NUT WASHER BRACKET SCREW 1420653 - WIPER MOTOR 1420657 - WASHER BOTTLE 1420652 - WIPER ARM PANTOGRAPH 1420651 - WIPER BLADE 1420659 - WIPER DRIVE ARM 1420661 - ADAPTER (WIRING HARNESS) 1420660 - PANTOGRAPH ADAPTER 1407145-T1 - WIPER PIVOT SHAFT 1420689 - GROMMET

2-23 SHEET 2

BI012535

WIPER / WASHER INSTALLATION, REAR ASSEMBLY 99977 REVISION C

1

4

6

5 19

20

1

2-24 SHEET 1

BI012535

WIPER / WASHER INSTALLATION, REAR ASSEMBLY 99977 REVISION C

8 2

3

8

2-24 SHEET 2

BI012535

WIPER / WASHER INSTALLATION, REAR ASSEMBLY 99977 REVISION C

2

2

2

11

13

13

13

3

9

9

13

11

10

16

14

16

16

12 11 15

17

15

17

15

17

10 11 12 11

10 12

2-24 SHEET 3

11

11

BI012535

WIPER / WASHER INSTALLATION, REAR ASSEMBLY 99977 REVISION C

ITEM QTY. U/M PART NO. 1

1

EA.

99977 342364

2 3 4 5 6 8 9 10 11 12 13 14 15 16 17 18 19 20

1 1 1 2 2 2 2 4 10 1 3 28 19 19 19 8 1 1

EA. EA. EA. EA. EA. EA. EA. EA. EA. FT. FT. FT. FT. FT. FT. FT. EA. EA.

328990 69681 331939 42567 5989 42536 45257 45256 69496 99299 99307 99284 99339 99344 99348 330310 331942 96677

DESCRIPTION WIPER / WASHER INSTALLATION, REAR WIPER / WASHER ASSEMBLY (OPERATOR'S CAB WINDOWS) SWITCH, WIPER / WASHER CIRCUIT BREAKER COVER WELDMENT CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 0.500L) WASHER, LOCK - SPRING CAPSCREW, HEX HEAD - GR5 (1/4-20UNC, 0.500L) TERM, RING TERM, RING CONNECTOR, WIRE FULLY INSULATED WIRE, ELECT, SXL, 16GA, BLACK 50V WIRE, ELECT, SXL, 16GA, GRAY 50V WIRE, ELECT, SXL, 16GA, YELLOW/GREEN WIRE, ELECT, SXL, 16GA, PINK/BLUE WIRE, ELECT, SXL, 16GA, PINK/YELLOW WIRE, ELECT, SXL, 16GA, PINK/BLACK HOSE, W/S WASHER BAR, TAPPED LEVER, DRIVE-ARM ASSEMBLY

2-24 SHEET 4

SECT-PAGE 2-23

BI012535

WIPER / WASHER INSTALLATION, RIGHT ASSEMBLY 99978 REVISION C

1

4 6

5

19

20

1

2-25 SHEET 1

BI012535

WIPER / WASHER INSTALLATION, RIGHT ASSEMBLY 99978 REVISION C

8 2

3

8

2-25 SHEET 2

BI012535

WIPER / WASHER INSTALLATION, RIGHT ASSEMBLY 99978 REVISION C

2

2

2

11

13

13

13

3

9

9

13

11

10

16

14

16

16

12 11 15

17

15

17

15

17

10 11 12 11

10 2

2-25 SHEET 3

11

11

BI012535

WIPER / WASHER INSTALLATION, RIGHT ASSEMBLY 99978 REVISION C

ITEM QTY. U/M PART NO. 1

1

EA.

99978 342364

2 3 4 5 6 8 9 10 11 12 13 14 15 16 17 18 19 20

1 1 1 2 2 2 2 4 10 1 3 28 13 13 13 15 1 1

EA. EA. EA. EA. EA. EA. EA. EA. EA. FT. FT. FT. FT. FT. FT. FT. EA. EA.

328990 69681 331939 42567 5989 42536 45257 45256 69496 99299 99307 99283 99331 99335 99333 330310 331942 96677

DESCRIPTION WIPER / WASHER INSTALLATION, RIGHT WIPER / WASHER ASSEMBLY (OPERATOR'S CAB WINDOWS) SWITCH, WIPER / WASHER CIRCUIT BREAKER, 10 AMP-SINGLE POLE COVER WELDMENT CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 0.500L) WASHER, LOCK - SPRING CAPSCREW, HEX HEAD - GR5 (1/4-20UNC, 0.500L) TERM, RING TERM, RING CONNECTOR, WIRE FULLY INSULATED WIRE, ELECT, SXL, 16GA, BLACK 50V WIRE, ELECT, SXL, 16GA, GRAY 50V WIRE, ELECT, SXL, 16GA, YELLOW/RED WIRE, ELECT, SXL, 16GA, BLUE/WHITE WIRE, ELECT, SXL, 16GA, BLUE/PINK WIRE, ELECT, SXL, 16GA, BLUE/YELLOW HOSE, W/S WASHER BAR, TAPPED LEVER, DRIVE-ARM ASSEMBLY

2-25 SHEET 4

SECT-PAGE 2-23

BI012535

SECTION 3 - MAINFRAME / CRAWLER

DESCRIPTION

ASSEMBLY NO.

MAINFRAME CRAWLER ASSEMBLY, B8 (30 DEG) UNDERCARRIAGE ASSEMBLY FINAL DRIVE ASSEMBLY W/MOTOR, TRACK HYDRAULIC MOTOR SPARE PARTS ROLLER ASSEMBLY, TRACK IDLER ASSEMBLY (COMPLETE) TRACK ASSEMBLY W/SHOES (Includes items 1 thru 10) ROCK GUARD COMPLETE (FRONT AND REAR) ROCK GUARD COMPLETE (MIDDLE) MAST ELEVATING CYLINDER DUST SEAL ASSEMBLY - 30 DEG (WIDE DUST HOOD) FUEL TANK INSTALLATION - 850 GALLON JACK INSTALLATION JACK CYLINDER ASSEMBLY, 48 INCH STROKE GRATING, LH REAR JACK DECKING TUBE, LH AND REAR DECKING VALVE STAND / VALVES AND ATTACHMENTS MANIFOLD W/ATTACHMENTS (RETURN) MANIFOLD W/ATTACHMENTS (DRAIN) VALVE, JACKS/MAST CONTROL WITH ATTACHMENTS VALVE ASSEMBLY, JACKS/MAST CONTROL LESS ATTACHMENTS VALVE ASSEMBLY W/ATTACHMENTS, DIR. CONTROL (HOIST/PULLDOWN) VALVE ASSEMBLY LESS ATTACHMENTS, DIRECTIONAL CONTROL VALVE ASSEMBLY W/ATTACHMENTS, FEED CONTROL (HOIST/PULLDOWN) VALVE ASSEMBLY LESS ATTACHMENTS, FEED CONTROL VALVE, CONTROL - SIX STATIONS VALVE ASSEMBLY LESS/ATTACHMENTS, CONTROL - SIX STATIONS MANIFOLD W/ATTACHMENTS VALVE ASSEMBLY W/ATTACHMENTS, SELECTOR DIVERTER VALVE ASSEMBLY (2 POS/6 WAY) MANIFOLD, PILOT CONTROL W/ADAPTERS ATTACHED MANIFOLD, PILOT CONTROL W/REGEN. CIRCUIT MANIFOLD W/ATTACHMENTS, DRAIN (PILOT CONTROL) VALVE ASSEMBLY, DUST COLLECTOR/WATER INJECTION W/ATTACHMENTS VALVE ASSEMBLY, DUST COLLECTOR/WATER INJECTION LESS ATTACHMENTS VALVE STAND/VALVES HOSE PLUMBING VALVE STAND/VALVES HOSE KIT VIEWING HATCH, DRILL DECK HYDRAULIC CYLINDER ASSEMBLY VIEWING HATCH PLUMBING

SECT3 SHEET 1

SECT-PAGE

1479612 411022 V005030 V005035 V005045 V010424 V005049 V014195 V014196 436573 1490329 439452 424846 421132 424669 421317 435482 411455 411456 411487 410091 411479

3-1 3-2 3-3 3-4 3-5 3-6 3-7 3-8 3-9 3-10 3-11 3-12 3-13 3-14 3-15 3-16 3-17 3-18 3-19 3-20 3-21 3-22

410665 411480

3-23 3-24

410666 422914 421241

3-25 3-26 3-27

411483 435481 435462 422919 421879 422920 411582

3-28 3-29 3-30 3-31 3-32 3-33 3-34

410089

3-35

428456 428405 423587 75137 424818

3-36 3-37 3-38 3-39 3-40

BI012535

MAINFRAME / CRAWLER ASSEMBLY - B8 (30 DEG) ASSEMBLY 1479612 REVISION F

52 51

13 4 45 44

54 53 22

18

13

3

58 59 13

2

48 13

13 12 43 44 45 46

1

43 42 44 8

9 11 12

48 41

3-1 SHEET 1

12 43 44 73

BI012535

MAINFRAME / CRAWLER ASSEMBLY - B8 (30 DEG) ASSEMBLY 1479612 REVISION F

8

2

9

9

11 12

8 12 11

13

13 6

3

1

1

13 23

27

23

22

22 21 13

26 27

26 27 24

3-1 SHEET 2

BI012535

MAINFRAME / CRAWLER ASSEMBLY - B8 (30 DEG) ASSEMBLY 1479612 REVISION F

14

35

36

39

39

34 28 29

29 28 37

30 31

30 31

38 20 50

20 50

19 49

19 49

3 7

7 11 12

8

10 12

9 13 3

3-1 SHEET 3

6

BI012535

MAINFRAME / CRAWLER ASSEMBLY - B8 (30 DEG) ASSEMBLY 1479612 REVISION F

59 57 44

58 48 58

58 48

44 57 59

59 57 44

58

76 77

44 57 59 76 77

76 77

77 76

76 77 76 77

17 16 15

77 76

76 77

76 77

26 27 40

76 77

55 60 76 77

77 76 77 76

74 75

44 57 59

27 26 60 55

58

65 64

48 62 68 69 70 71 61

65 64

59 57 44

67 66

12 43 44 70

73 62 68

3-1 SHEET 4

69 70

71

58

BI012535

MAINFRAME / CRAWLER ASSEMBLY - B8 (30 DEG) ASSEMBLY 1479612 REVISION F

ITEM QTY. U/M PART NO. 1 2 3 4 6 7 8 9 10

1 1 1 2 1 4 2 2 1

EA EA EA EA EA EA EA EA EA

1479612 411022 1479599 406686 433507 95873 95890 82682 95874 95953

11 12 13 14 15 16 17 18 19

2 15 15 1 1 1 1 2 2

EA EA EA EA EA EA EA EA EA

81775 6291 5929 72701 427102 427101 441888 38688 421824

20

2

EA

400340

21 22 23 24 26 27 28 29 30 31 34 35 36 37

4 2 2 2 12 12 16 16 4 8 1 1 1 1

EA EA EA EA EA EA EA EA EA EA EA EA EA EA

18565 436573 410708 410709 56006 42723 74658 6351 16600 38724-050 38689 46402-050 61066 41004-050

38 39 40 41 42 43

1 4 1 4 6 12

EA EA EA EA EA EA

71364 85720 423758 6293 6291 5972

44 45 46 48

46 6 * 3

EA EA FT EA

42627 81025 77784 87198

DESCRIPTION MAINFRAME / CRAWLER ASSEMBLY - B8 (30 DEG) UNDERCARRIAGE ASSEMBLY MAINFRAME WELDMENT, 30 DEG - SKS AXLE, FRONT - 330E BUSHING, MAST PIVOT PIN, AXLE - FRONT/CENTER (4.50 INCH DIA) SPACER, BEARING - FRONT AXLE BEARING, SPHERIC (3.0 INCH DIA) PIN, AXLE - FRONT CRAWLER 1419435 CAPSCREW, HEX HEAD - GR8 (1/2-13UNC, 6.500L) CAPSCREW, HEX HEAD - GR8 (1/2-13UNC, 5.000L) NUT, LOCK (1/2-13UNC, ELASTIC COLLAR) FITTING, GREASE STRAIGHT (1/8MNPT, ALEMITE) ADAPTER, SWIVEL - 45 DEG (12FJIC X 12MJIC) LATCH, GATE PLATE, GATE SUPPORT TUBE, GATE BULKHEAD, TEE RUN (8MJIC X 8MJIC X 8MJIC) ADAPTER, STRAIGHT - METRIC (M18 X 1.5 X 6MJIC) ADAPTER, STRAIGHT - METRIC (M18 X 1.5 X 10MJIC) ADAPTER, 90 DEG (8MOR X 8MJIC) MAST ELEVATING CYLINDER PIN, ELEVATING CYLINDER - UPPER PIN, ELEVATING CYLINDER - LOWER WASHER, FLAT (0.375, HARDENED) CAPSCREW, HEX HEAD - GR8 (3/8-16UNC, 1.250L) CAPSCREW, HEX HEAD - METRIC (M14 X 1 3/4 LG) 121074 WASHER, LOCK (9/16, SPRING) O-RING - FLANGE (20) ADAPTER, SPLIT FLANGE ADAPTER, RUN TEE (3/4MJIC) ADAPTER, RUN TEE (12FJIC X 12MJIC X 12MJIC) ADAPTER, STRAIGHT (12FJIC X 6MJIC) 120266 ADAPTER, STRAIGHT - BULKHEAD (4MJIC X 4MJIC) ADAPTER, BRANCH TEE (4FJIC-4MJIC) ADAPTER, STRAIGHT (20SF X -16MJIC, CODE 62) COVER, REAR DECK NUT, LOCK (1/4-20UNC, ELASTIC COLLAR) NUT, LOCK (1/2-13UNC, ELASTIC COLLAR) 105167-050 CAPSCREW, HEX HEAD - GR5 (1/2-13UNC, 1.500L) WASHER, FLAT (1/2, TYPE A) PIN, QUICK RELEASE CHAIN, PER FT (*Specify Length 4.5) CABLE, STEP 3-1 SHEET 5

SECT-PAGE 3-2

3-10

BI012535

MAINFRAME / CRAWLER ASSEMBLY - B8 (30 DEG) ASSEMBLY 1479612 REVISION F

ITEM QTY. U/M PART NO. 49

2

EA

57728

50 51 52 53 54

2 1 2 2 2

EA EA EA EA EA

400343 433506 433541 434573 7822

55 56

2 1

EA EA

326084 1490329

57 58 59 60 61 62 64

24 6 12 4 1 1 13

EA EA EA EA EA EA EA

6092 424765 424766 7972 432128 423797 5977

65 66 67

20 6 6

EA EA EA

5975 5965 7805

68 69 70 71 73 74 75 76 77

2 1 4 8 1 9 9 18 36

EA EA EA EA EA EA EA EA EA

424027 424030 424031 5994 85744 42570 5989 T106109 317814

DESCRIPTION JB7200515 ADAPTER, STRAIGHT REDUCER (6FJIC X 4MJIC) FITTING, HYDRAULIC - (5/8 FJIC X 3/4 MJIC) SHAFT, MAST PIVOT WASHER, THRUST - MAST PIVOT RETAINER, SHAFT - SHIPPING 105235 CAPSCREW, HEX HEAD - GR5 (1 - 8UNC, 1.500L) 1404815 ALARM, AUDIBLE DUST SEAL ASSEMBLY - 30 DEG (WIDE DUST HOOD) CAPSCREW, HEX HEAD - GR5 (1/2-13UNC, 1.000L) HANDRAIL, LADDER BAR, TAPPED (1/2 X 1 1/2 X 24) NUT, LOCK (3/8-16UNC, ELASTIC STOP) DECKING, RH REAR WALKWAY - CAB STAIRS, CAB DECKING 105166 CAPSCREW, HEX HEAD - GR5 (1/2-13UNC, 1.250L) 121073 WASHER, LOCK (1/2, SPRING) 121077 WASHER, LOCK (3/4, SPRING) 105207-050 CAPSCREW, HEX HEAD - GR5 (3/4-10UNC, 1.750L) STRAP, STAIRS - CAB DECKING STEP, STRAP - CAB DECKING BAR, MOUNTING - STRAP STEP CAPSCREW, HEX HEAD - GR5 ((1/2-13UNC, 2.000L) TOOLBOX CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 1.000L) WASHER, LOCK (3/8, SPRING) COVER, ACCESS - ELECTRICAL CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 0.875L)

3-1 SHEET 6

SECT-PAGE

3-11

BI012535

UNDERCARRIAGE ASSEMBLY ASSEMBLY 411022 REVISION A

5 4

22 21 12

10

3

8 5 7

11 9

6

23 24 5 4 7 5 8

15 16

5

19 17

18

13 14 5

3-2 SHEET 1

20

BI012535

UNDERCARRIAGE ASSEMBLY ASSEMBLY 411022 REVISION A

ITEM QTY. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

1 1 1 1 1 64 172 1 13 52 1 4 4 4 1 4 1 2 2 24 1 8 1 5 1 1 1 1

U/M EA EA EA EA EA SIDE EA SIDE EA SIDE EA SIDE EA SIDE EA SIDE EA SIDE EA SIDE EA SIDE EA SIDE EA SIDE EA SIDE EA SIDE EA SIDE EA SIDE EA SIDE EA SIDE EA SIDE EA SIDE EA SIDE EA SIDE EA SIDE EA SIDE EA SIDE

PART NO. 411022 V010418 V010419 V010420 V010421 V005030 V008381 V007370 V005036 V005045 V010423 V010424 V010425 V008395 V005639 V008390 V008391 V005647 V005648 V010426 V010427 V010428 V010429 V010430 V007379 V014664 V005049 V014195 V014196

DESCRIPTION UNDERCARRIAGE ASSEMBLY CRAWLER CARRIAGE, RIGHT HAND CRAWLER CARRIAGE, LEFT HAND. SIDE FRAME, RIGHT HAND SIDE FRAME, LEFT HAND FINAL DRIVE ASSEMBLY W/MOTOR, TRACK CAPSCREW, HEX HEAD DISK/WASHER SPROCKET ROLLER ASSEMBLY, TRACK CAPSCREW, HEX HEAD IDLER ASSEMBLY (COMPLETE) CAPSCREW, HEX HEAD NUT, HEX DISK/WASHER COVER CAPSCREW, HEX HEAD COVER CAPSCREW, HEX HEAD GUIDE, TRACK CHAIN (COMPLETE) CAPSCREW, HEX HEAD PLATE, DISTANCE CAPSCREW, HEX HEAD COVER CAPSCREW, HEX HEAD NIPPLE, GREASE TRACK ASSEMBLY W/SHOES ROCK GUARD COMPLETE (FRONT AND REAR) ROCK GUARD COMPLETE (MIDDLE)

3-2 SHEET 2

SECT-PAGE

3-3

3-5 3-6

3-7 3-8 3-9

BI012535

FINAL DRIVE ASSEMBLY W/MOTOR, TRACK ASSEMBLY V005030 REVISION -

5 6 2

6 7

1

10 11 11 12

18 19 41

40

3

16 8

4

19

14

20 22

37

42

23

13

9

43

15

55 17 38

33

39

63 59 62

21

60 36 54

35

24 34

52

25

31 32

53

26 61

61

27 52 50 44

56

51

56

50 49

22 45

46 48

47

46

3-3 SHEET 1

31 32

30

29

28

BI012535

FINAL DRIVE ASSEMBLY W/MOTOR, TRACK ASSEMBLY V005030 REVISION -

ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49

1 2 1 5 1 5 1 1 3 1 3 1 1 1 1 1 1 3 3 1 2 1 18 2 2 1 1 1 1 2 2 1 1 1 1 1 2 3 1 1 1 2 1 1 2 1 1 1

EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA

V005030 V011147 V010422 V010431 V010432 V010433 V010434 V010435 V010436 V010437 V010438 V010439 V010440 V010441 V010442 V010443 V005046 V005047 V005048 V005051 V005052 V005031 V005032 V010444 V010445 V005040 V005041 V010446 V010447 V010448 V010449 V010450 V010451 V010452 V010453 V010454 V010455 V010456 V010457 V010458 V010459 V005039 V005035 V010460 V005027 V002337 V010461 V010462 V010463 V010464

DESCRIPTION FINAL DRIVE ASSEMBLY W/MOTOR, TRACK Final Drive Assembly W/O Motor, Track HOLLOW WHEEL SCREW, CYLINDER HEAD CARRIER, PLANETARY GEAR, SPUR BEARING, ROLLER CIRCLIP DISK/WASHER CARRIER, PLANETARY GEAR, SPUR BEARING, ROLLER CIRCLIP DISK/WASHER GEAR, SPUR GEAR, SPUR GEAR, PINION CARRIER, PLANETARY SPUR SET (QUANTITY OF 3) BEARING, ROLLER PIN DISK/WASHER O-RING COVER SCREW, CYLINDER HEAD PLUG, SCREW RING, SEALING NUT, HEX DISK/WASHER DISK/WASHER DISK/WASHER BEARING, ROLLER BEARING, ROLLER HUB RING GASKET RING BEAM PLUG, SCREW RING, SEALING VALVE O-RING HYDRAULIC MOTOR SPARE PARTS SCREW, HEX HEAD BRAKE CIRCLIP DISK/WASHER CIRCLIP BEARING, BALL HUB 3-3 SHEET 2

SECT-PAGE

3-4

BI012535

FINAL DRIVE ASSEMBLY W/MOTOR, TRACK ASSEMBLY V005030 REVISION -

ITEM QTY. U/M PART NO. 50 51 52 53 54 55 56 59 60 61 62 63

2 2 1 1 1 1 1 1 1 6 1 1

EA EA EA EA EA EA EA EA EA EA EA EA

V005043 V005044 V005028 V010465 V010466 V010467 V010468 V010469 V010470 V010471 V010472 V005029

DESCRIPTION RING, SUPPORT O-RING BRAKE SLEEVE COVER CIRCLIP BUSHING FLANGE CLAW SCREW, HEX HEAD O-RING O-RING

3-3 SHEET 3

SECT-PAGE

BI012535

HYDRAULIC MOTOR SPARE PARTS ASSEMBLY V005035 REVISION -

1

15 6

12 4 14 14

9 17 18

4 14 7

8

3-4 SHEET 1

BI012535

HYDRAULIC MOTOR SPARE PARTS ASSEMBLY V005035 REVISION -

ITEM QTY. U/M PART NO. 1 4 6 7 8 9 12 14 15 17 18

1 1 1 6 6 1 1 1 1 2 1 1

EA EA EA EA EA EA EA EA EA EA EA EA

V005035 V008498 V008499 V008500 V008501 V008502 V008503 V008504 V008505 V008506 V008507 V007269

DESCRIPTION HYDRAULIC MOTOR SPARE PARTS RING, CLOSING O-RING SCREW, CYLINDER HEAD WASHER, LOCK NUT CIRCLIP RING, SEALING O-RING WASHER WASHER KIT, SEAL - MOTOR - HYDRAULIC

3-4 SHEET 2

BI012535

ROLLER ASSEMBLY, TRACK ASSEMBLY V005045 REVISION -

10 7 8

3

10 4 3

4

9

2 2 4 4 5 6

5

3-5 SHEET 1

BI012535

ROLLER ASSEMBLY, TRACK ASSEMBLY V005045 REVISION -

ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10

2 2 2 2 1 1 1 1 2

EA EA EA EA EA EA EA EA EA

V005045 V010495 V008524 V010496 V010497 V010498 V010499 V010500 V005741 V008520

DESCRIPTION ROLLER ASSEMBLY, TRACK BRACKET SLEEVE, CLAMPING SEAL O-RING SHAFT ROLLER BODY (COMPLETE) ROLLER BODY PLUG BUSHING

3-5 SHEET 2

BI012535

IDLER ASSEMBLY (COMPLETE) ASSEMBLY V010424 REVISION -

1

5

8

6 2 4 3

9

3-6 SHEET 1

10

7

BI012535

IDLER ASSEMBLY (COMPLETE) ASSEMBLY V010424 REVISION -

ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10

1 1 1 4 4 1 1 2 1

EA EA EA EA EA EA EA EA EA

V010424 V010473 V010474 V005037 V008388 V008527 V008396 V005732 V010478 V005038

1

EA

V006626

DESCRIPTION IDLER ASSEMBLY (COMPLETE) IDLER WITH SLIDING BLOCK (COMPLETE) TENSIONER, NITROGEN TENSIONER, HYDRAULIC CAPSCREW, HEX HEAD WASHER, SPRING NIPPLE, GREASE RING, SEALING BUSHING SEAL, GROOVE ADAPTER, ADJUSTMENT - GREASE NIPPLE (NOT SHOWN); IS NOT PART OF THIS ASSEMBLY MUST BE ORDERED SEPARATELY.

3-6 SHEET 2

BI012535

TRACK ASSEMBLY W/SHOES ASSEMBLY V005049 REVISION -

7 6

1

10

5 3

4 8

2

3-7 SHEET 1

9

BI012535

TRACK ASSEMBLY W/SHOES ASSEMBLY V005049 REVISION -

ITEM QTY. U/M PART NO.

1 2 3 4 5 6 7 8 9 10

1

EA

V005049 V005050

55 55 1 53 53 4 2 55 220 220

EA EA EA EA EA EA EA EA EA EA

V005019 V005020 V005021 V010501 V010502 V010503 V005022 V005042 V005025 V005026

DESCRIPTION TRACK ASSEMBLY W/SHOES (Includes items 1 thru 10) TRACK LINK ASSEMBLY, 55 LINKS (Includes items 1 thru 7) LINK, TRACK - RIGHT HAND LINK, TRACK - LEFT HAND BUSHING, MASTER PIN BUSHING COLLAR, MASTER PIN, MASTER SHOE, TRIPLE GROUSER CAPSCREW, HEX HEAD NUT

3-7 SHEET 2

BI012535

ROCK GUARD COMPLETE (FRONT AND REAR) ASSEMBLY V014195 REVISION -

2 5 1

3 4

3-8 SHEET 1

BI012535

ROCK GUARD COMPLETE (FRONT AND REAR) ASSEMBLY V014195 REVISION -

ITEM QTY. U/M PART NO. 1 2 3 4 5

1 1 2 4 2

EA EA EA EA EA

V014195 ----------V013077 V013078 V013076

DESCRIPTION ROCK GUARD COMPLETE (FRONT AND REAR) ROCK GUARD, RH ROCK GUARD, LH NUT ROD, THREADED TUBE, SPACER

3-8 SHEET 2

BI012535

ROCK GUARD COMPLETE (MIDDLE) ASSEMBLY V014196 REVISION -

2 5 1

3 4

3-9 SHEET 1

BI012535

ROCK GUARD COMPLETE (MIDDLE) ASSEMBLY V014196 REVISION -

ITEM QTY. U/M PART NO. 1 2 3 4 5

1 1 2 4 2

EA EA EA EA EA

V014196 ------------V013077 V013078 V013076

DESCRIPTION ROCK GUARD COMPLETE (MIDDLE) ROCK GUARD, RH ROCK GUARD, LH NUT ROD, THREADED TUBE, SPACER

3-9 SHEET 2

BI012535

MAST ELEVATING CYLINDER ASSEMBLY 436573 REVISION B

19

16

17

20 12 15

11 18

24 8

9

13

3

22

5

7

26

1

21 4

23 2

6 27

3-10 SHEET 1

25

BI012535

MAST ELEVATING CYLINDER ASSEMBLY 436573 REVISION B

ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

2 3 1 1 1 1 1 1 2 1 1 4 1 1 2 2 2 2 2

20 21 22 23 24 25 26 27

1 1 1 1 1 1 1 1

EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA

436573 ---------------------------------------------------------------1635215 V014040 1496884 -------V007069 V005013 V013100 V007070 V004736 V014390 V000950 V012944 1514688 1635216 V004698 ---------------------V010950

DESCRIPTION MAST ELEVATING CYLINDER O-RING BACKUP O-RING SEAL WIPER O-RING SEAL WEAR RING WEAR RING SEAL KIT (Includes Items 1 Thru 9) CAST IRON RING SETSCREW RETAINING RING SETSCREW LUBE FITTING PORT PLUG PORT PLUG SPHERICAL BUSHING COUNTERBALANCE VALVE valve cartridge FLOW CONTROL VALVE TUBE ASSEMBLY ROD ASSEMBLY HEADCAP PISTON HEAD CUSHION SLEEVE ORIFICE PLUG

3-10 SHEET 2

BI012535

DUST SEAL ASSEMBLY - 30 DEG (WIDE DUST HOOD) ASSEMBLY 1490329 REVISION -

4 7

11

4

1

3

7 2

2

1

6 4

8

1

8 11 3

9 10 5 6 2

6

3-11 SHEET 1

8

BI012535

DUST SEAL ASSEMBLY - 30 DEG (WIDE DUST HOOD) ASSEMBLY 1490329 REVISION -

ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11

1 2 1 2 1 1 1 2 44 44 1

EA EA EA EA EA EA EA EA EA EA EA

1490329 1490328 428802 1490326 428804 1490324 1490327 1490323 428819 42573 7972 1490325

DESCRIPTION DUST SEAL ASSEMBLY - 30 DEG (WIDE DUST HOOD) SEAL, DUST - 30 DEG - WIDE HOOD SEAL, DUST - 30 DEG SEAL, DUST - 30 DEG - WIDE HOOD STRAP, SEAL MOUNTING STRAP, SEAL MOUNTING - WIDE HOOD COVER, DUST - 30 DEG - WIDE DUST HOOD STRAP, SEAL MOUNTING - WIDE HOOD STRAP, SEAL MOUNTING CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 1.500L) NUT, LOCK (3/8-16UNC) SEAL, DUST - 30 DEG - WIDE HOOD

3-11 SHEET 2

BI012535

FUEL TANK INSTALLATION - 850 GALLON ASSEMBLY 439452 REVISION L

25

14

36

22 10

19

21

9

14

19

15

19 1

33

14

14

19 35

35 19

3 14 14 40

27

36

34

32

7

15

33

14 19

9

4

1

9 6

8

20 38

34

14 19 20 38

3-12 SHEET 1

BI012535

FUEL TANK INSTALLATION - 850 GALLON ASSEMBLY 439452 REVISION L

31 30 19 37

18

29 34 28

26 16

23

11 17 5 12

33 30 39 19 13 3-12 SHEET 2

BI012535

FUEL TANK INSTALLATION - 850 GALLON ASSEMBLY 439452 REVISION L

ITEM QTY. U/M PART NO. 1 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

1 1 1 1 6 1 6 3 3 1 1 1 7 1 2 1 2 7 2 2 1 1 1 * 1 1 1 1 2 2 1 1 1 2 2 1 2 1 1

EA EA EA EA EA EA EA EA FT EA EA EA EA EA EA EA EA EA EA EA EA EA EA FT EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA

439452 423724 8295 96015 96016 74434 6249 42606 320863 1572476 1486198 305493 16645 8296 423725 346674 355812 36383 320245 32810 319665 353404 421577 435306 15158 43014 305940 426353 30067 435313 1488329 36671 419898 1485244 401270 6008 72701 8333 362768 T103711

DESCRIPTION FUEL TANK INSTALLATION - 850 GALLON TANK, FUEL - 450 W/HEATERS PLUG, SQUARE HEAD SENDER, FUEL - SPIRAL ACTION FITTING ASSEMBLY, SIPHON - FUEL TANK CAPSCREW, HEX HEAD - GR8 (3/4-10UNC, 6.50L) PLUG, SQUARE HEAD NUT, LOCK (3/4-10UNC, ELASTIC COLLAR) PLUG, PIPE (SQ HEAD, 3/4 NPT) HOSE, FUEL - (8 - 250 PSI) ADAPTER, 90 DEG ADAPTER, STRAIGHT - SWIVEL ADAPTER, 90 DEG - SWIVEL PLUG, SQUARE HEAD - 2.000, IRON TANK, FUEL W/HEATERS - 400 GAL VALVE, CHECK - SWING BUSHING ADAPTER, 90 DEG BUSHING, 3.000 x 2.000NPT COCK, DRAIN 3/8 FITTING, HOSE - SWIVEL ADAPTER, ELBOW - 90 DEG ADAPTER, ELBOW - 45 DEG ADAPTER, STRAIGHT HOSE, FUEL (3/4 - 250 PSI, specify length - 8.75 FT) ADAPTER, STRAIGHT ADAPTER, 90 DEG VALVE, CHECK ADAPTER, STRAIGHT ADAPTER, ELBOW - 45 DEG ADAPTER, RUN TEE ADAPTER, 90 DEG HOSE ASSEMBLY (JCA2681-32-147) HOSE ASSEMBLY (JCA2681-32-56) CAP, VENT - RAPID FILL PLUG, SQUARE HEAD - 0.500, IRON ADAPTER, SWIVEL - 45 DEG BUSHING ADAPTER, BRANCH TEE CAP, TANK - WATER

3-12 SHEET 3

BI012535

JACK INSTALLATION ASSEMBLY 424846 REVISION G

22 4

8 9 11

1

7 10 5

2

15

16 14 6 10 4 5 14

15

25 26

3-13 SHEET 1

16

BI012535

JACK INSTALLATION ASSEMBLY 424846 REVISION G

19

19

24

24 23

23

19

19 21

18 21

17 4

7 10 4 6 10 4 5 4 4 15 16

3-13 SHEET 2

5

7 10

BI012535

JACK INSTALLATION ASSEMBLY 424846 REVISION G

ITEM QTY. U/M PART NO. 1 2 4 5 6 7 8 9 10 11 14 15 16 17 18 19 21

4 4 72 4 4 32 4 4 40 4 8 8 8 4 8 16 8

EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA

22 23 24 25 26

4 8 8 4 48

EA EA EA EA EA

424846 421132 95194 55932 421131 66919 7762 1652724 56000 42606 1653372 95204 18564 37155 38682 317978 44390 70049 85391 V012838 V012839 429678 347004 306236 425897 42824

DESCRIPTION JACK INSTALLATION JACK CYLINDER ASSEMBLY, 48 INCH STROKE CASING - INNER - JACK WASHER, FLAT (0.750, HARDENED) CAP - CASING - OUTER CAPSCREW, HEX HEAD - GR8 (3/4-10UNC, 7.00L) CAPSCREW, HEX HEAD - GR5 (3/4-10UNC, 4.00L) CAPSCREW, HEX HEAD - GR5 (7/8-9UNC, 7.000L) WASHER, FLAT (7/8, HARDENED) NUT, LOCK (3/4-10UNC, ELASTIC COLLAR) NUT, LOCK - GR8 (7/8-9UNC, ELASTIC COLLAR) TUBE, ASSEMBLY - HYDRAULIC ADAPTER, STRAIGHT ADAPTER, ELBOW - 90 DEG ADAPTER, STRAIGHT ADAPTER, 90 DEG ADAPTER, STRAIGHT VALVE, HYDRAULIC COUNTERBALANCE Replacement Cartridge body seal kit PAD, JACK - 30 INCH DIAMETER ADAPTER, TEE ADAPTER, STRAIGHT TAP RING - JACK PAD RETAINER CAPSCREW, SOCKET HEAD - GR8 (3/4-10UNC, 2.00L)

3-13 SHEET 3

SECT-PAGE 3-14

BI012535

JACK CYLINDER ASSEMBLY, 48 INCH STROKE ASSEMBLY 421132 REVISION B

14

15 8

6

10

13

4 16

11

12 3

7 5 2 1

3-14 SHEET 1

BI012535

JACK CYLINDER ASSEMBLY, 48 INCH STROKE ASSEMBLY 421132 REVISION B

ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

1 1 1 1 2 1 3 2 1 4 1 1 1 1 1 1

EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA

421132 ----------V012169 V012170 V005371 V012171 -----V014229 V010644 V010645 V010649 V010650 V004543 V010646 V010647 V010648

DESCRIPTION JACK CYLINDER ASSEMBLY, 48 INCH STROKE WIPER SEAL (U-CUP - DUAL LIP) O-RING BACK-UP RING O-RING SEAL WEAR RING WEAR RING SEAL KIT, CYLINDER (Includes items 1 thru 8) SETSCREW TUBE ASSEMBLY ROD HEADCAP HEAD PISTON SPACER

3-14 SHEET 2

BI012535

GRATING, LH REAR JACK DECKING ASSEMBLY 424669 REVISION C

1

3-15 SHEET 1

BI012535

GRATING, LH REAR JACK DECKING ASSEMBLY 424669 REVISION C

ITEM QTY. U/M PART NO. 1

1

EA

424669 14838

DESCRIPTION GRATING, LH REAR JACK DECKING GRATING, STEEL

3-15 SHEET 2

BI012535

TUBE, LH AND REAR DECKING ASSEMBLY 421317 REVISION A

1

3-16 SHEET 1

BI012535

TUBE, LH AND REAR DECKING ASSEMBLY 421317 REVISION A

ITEM QTY. U/M PART NO. 1

1

EA

421317 14377

DESCRIPTION TUBE, LH AND REAR DECKING TUBE, RECTANGULAR

3-16 SHEET 2

BI012535

VALVE STAND / VALVES AND ATTACHMENTS ASSEMBLY 435482 REVISION I

18 16 5

15 37 17

29

3 13 15

38

29

23

40

18 16 9 6 11 30

1 11 12

24 4

36

35 13 24

15 16

40

22 32 15

39 21 39 20

39 20 39 21

7 27 28

8

3-17 SHEET 1

23

BI012535

VALVE STAND / VALVES AND ATTACHMENTS ASSEMBLY 435482 REVISION I

12 2

3-17 SHEET 2

BI012535

VALVE STAND / VALVES AND ATTACHMENTS ASSEMBLY 435482 REVISION I

ITEM QTY. U/M PART NO. 1 2 3

1 1 1

EA EA EA

435482 411455 411456 411487

4

1

EA

411479

5

1

EA

411480

6

1

EA

422914

7 8 9

1 1 1

KIT KIT EA

411483 435481 422919

11 12 13 14 15 16 17

12 8 6 1 12 10 1

EA EA EA EA EA EA EA

5970 42560 5988 421754 5989 5975 422920

18 19 20 21 22

8 4 2 2 1

EA EA EA EA EA

6092 7574 86251 39931 411582

23 24 27 29 30 32

1 1 2 4 4 2

EA EA EA EA EA EA

422403 1591138 42859 425989 42536 319937

35 36 37 38 39 40 41

2 1 2 2 4 23 1

EA EA EA EA EA EA EA

5986 428456 6412 425988 34862 41004-050 428405

DESCRIPTION VALVE STAND / VALVES AND ATTACHMENTS MANIFOLD W/ATTACHMENTS (RETURN) MANIFOLD W/ATTACHMENTS (DRAIN) VALVE, JACKS/MAST CONTROL WITH ATTACHMENTS VALVE ASSEMBLY W/ATTACHMENTS, DIR. CONTROL (HOIST/PULLDOWN) VALVE ASSEMBLY W/ATTACHMENTS, FEED CONTROL (HOIST/PULLDOWN) VALVE ASSEMBLY W/ATTACHMENTS, CONTROL SIX STATIONS MANIFOLD W/ATTACHMENTS VALVE SELECTOR ASSEMBLY W\ATTACHMENTS MANIFOLD, PILOT CONTROL W/ADAPTERS ATTACHED WASHER, LOCK (1/4-20UNC, SPRING) CAPSCREW, HEX HEAD - GR5 (1/4-20UNC, 4.50L) CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 1.250L) GRATING, VALVE STAND (Not Shown) WASHER, LOCK (3/8, SPRING) WASHER, LOCK (1/2, SPRING) MANIFOLD W/ATTACHMENTS, DRAIN (PILOT CONTROL) CAPSCREW, HEX HEAD - GR5 (1/2-13UNC, 1.00L) CAPSCREW, HEX HEAD - GR5 (1/2-13UNC, 0.750L) ADAPTER, 90 DEG - SWIVEL ADAPTER, 90 DEG -TURN TUBE VALVE ASSEMBLY, DUST COLLECTOR/WATER INJECTION W/ATTACHMENTS VALVE STAND MOUNT, BULK HEAD - VALVE STAND CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 4.00L) STUD (5/16-18UNC, 3.000L) CAPSCREW, HEX HEAD - GR5 (1/4-20UNC, 0.500L) CAPSCREW, SOCKETHEAD - GR8 (3/8-16UNC, 3.500L) CAPSCREW, HEX HEAD - GR5 (1/2-13UNC, 1.750L) VALVE STAND/VALVES HOSE PLUMBING CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 2.50L) STUD (5/16-18UNC, 4.000L) ADAPTER, ELBOW - 90 DEG ADAPTER, STRAIGHT VALVE STAND/VALVES HOSE KIT

3-17 SHEET 3

SECT-PAGE 3-18 3-19 3-20 3-22 3-24 3-26 3-28 3-29 3-31

3-33

3-34

3-36

3-37

BI012535

MANIFOLD W/ATTACHMENTS (RETURN) ASSEMBLY 411455 REVISION A

11 6

8

13

3

9

7

10

14

13

11

6

16

4

9

5 10 1

2

12

14 3

15

7

5 4

3-18 SHEET 1

16

5

BI012535

MANIFOLD W/ATTACHMENTS (RETURN) ASSEMBLY 411455 REVISION A

ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

1 1 1 1 2 1 1 1 1 1 4 1 1 1 1 1

EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA.

411455 401065 305759 38061 304772 348375 37406 304770 422898 302099 318160 302449 404524 302976 37407 422899 320084

DESCRIPTION MANIFOLD W/ATTACHMENTS (RETURN) MANIFOLD, LESS ATTACHMENTS ADAPTER, 90 DEG ADAPTER, STRAIGHT ADAPTER, STRAIGHT ADAPTER, TEE ADAPTER, PLUG ADAPTER, STRAIGHT ADAPTER, ELBOW - 90 DEG ADAPTER, TEE ADAPTER, 90 DEG ADAPTER, ELBOW 90 DEG O-RING, BOSS PLUG ADAPTER, ELBOW - 45 DEG ADAPTER, PLUG ADAPTER, STRAIGHT ADAPTER, STRAIGHT

3-18 SHEET 2

BI012535

MANIFOLD W/ATTACHMENTS (DRAIN) ASSEMBLY 411456 REVISION C

10

10

13

6

10

6

10

6 5

13

10

9

10

14

6

12

10 1

2

8 3

4

6

6

3-19 SHEET 1

9

6

3

BI012535

MANIFOLD W/ATTACHMENTS (DRAIN) ASSEMBLY 411456 REVISION C

ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 12 13 14

1 1 1 1 1 4 1 1 1 6 1 4 1

EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA.

411456 401065 305521 401554 38061 305878 30077 37407 422302 36083 65326 39869 305883 18563

DESCRIPTION MANIFOLD W/ATTACHMENTS (DRAIN) MANIFOLD, LESS ATTACHMENTS ADAPTER, 90 DEG O-RING ADAPTER, PLUG ADAPTER, REDUCER ADAPTER, 45 DEG ADAPTER, PLUG ADAPTER, STRAIGHT ADAPTER, ELBOW 45 DEG ADAPTER, 90 DEG ADAPTER, CAP ADAPTER, SWIVEL ADAPTER, ELBOW 90 DEG

3-19 SHEET 2

BI012535

VALVE, JACKS/MAST CONTROL WITH ATTACHMENTS ASSEMBLY 411487 REVISION C

12

7

4

7

9

2 3 4

1 12

3-20 SHEET 1

3

BI012535

VALVE, JACKS/MAST CONTROL WITH ATTACHMENTS ASSEMBLY 411487 REVISION C

ITEM QTY. U/M PART NO. 411487 1

1

EA.

410091

2 3 4 7 9 12

2 2 2 6 2 8

EA. EA. EA. EA. EA. EA.

30870 37827 37407 18564 44174 37823

DESCRIPTION VALVE, JACKS/MAST CONTROL WITH ATTACHMENTS VALVE ASSEMBLY, JACKS/MAST LESS ATTACHMENTS ADAPTER, STRAIGHT ADAPTER, STRAIGHT ADAPTER, PLUG ADAPTER, STRAIGHT ADAPTER, STRAIGHT ADAPTER, ELBOW - 90 DEG

3-20 SHEET 2

SECT-PAGE 3-21

BI012535

VALVE ASSEMBLY, JACKS/MAST CONTROL LESS ATTACHMENTS ASSEMBLY 410091 REVISION B

1

1

1

1

2

3

3-21 SHEET 1

BI012535

VALVE ASSEMBLY, JACKS/MAST CONTROL LESS ATTACHMENTS ASSEMBLY 410091 REVISION B

ITEM QTY. U/M PART NO. 1 2 3 4 5 6

4 1 1 1 3 10

EA. EA. EA. EA. EA. EA.

410091 V004783 V004784 V004785 V004781 V004780 V004782

DESCRIPTION VALVE ASSEMBLY, JACKS/MAST CONTROL LESS ATTACHMENTS VALVE SECTION INLET SECTION END SECTION TIEBOLT KIT (Includes shims, o rings, tiebolts, nuts & lockwashers FACE SEAL KIT (Seal between sections including shims) O-RING, INLET/END SECTION (Req's 5 each section)

3-21 SHEET 2

BI012535

VALVE ASSEMBLY W/ATTACHMENTS, DIR. CONTROL (HOIST/PULLDOWN) ASSEMBLY 411479 REVISION E

8

9

3

3

8 5

4 1

5

5 2

2

6

12

15 10 2 12 14

13 2 5 13

4

3

13

13 11 3 9

9

3-22 SHEET 1

8

3

13

7

BI012535

VALVE ASSEMBLY W/ATTACHMENTS, DIR. CONTROL (HOIST/PULLDOWN) ASSEMBLY 411479 REVISION E

ITEM QTY. U/M PART NO. 411479 1

1

EA.

410665

2 3 4 5 6 7 8 9 10 11 12 13 14 15

4 3 2 4 1 1 3 3 1 1 2 3 1 1

EA. EA. EA. EA EA. EA. EA. EA. EA. EA. EA EA EA EA

321024 405559 321127 36280 18556 30136 37823 45302 98274 301884 46371 39694 30870 37408

DESCRIPTION VALVE ASSEMBLY W/ATTACHMENTS, DIR. CONTROL (HOIST/PULLDOWN) VALVE ASSEMBLY LESS ATTACHMENTS, DIRECTIONAL CONTROL ADAPTER, SPLIT FLANGE HALF HOSE ASSEMBLY (JCAF310-04-12) ADAPTER, SPLIT FLANGE KIT ADAPTER, SPLIT FLANGE ADAPTER, ELBOW - 90 DEG ADAPTER, STRAIGHT ADAPTER, ELBOW - 90 DEG ADAPTER, TEE ADAPTER, PLUG ADAPTER, ELBOW - 90 DEG ADAPTER, SPLIT FLANGE ADAPTER, STRAIGHT ADAPTER, STRAIGHT ADAPTER, 90 DEG

3-22 SHEET 2

SECT-PAGE 3-23

BI012535

VALVE ASSEMBLY LESS ATTACHMENTS, DIRECTIONAL CONTROL ASSEMBLY 410665 REVISION A

1

2

2

3-23 SHEET 1

3

BI012535

VALVE ASSEMBLY LESS ATTACHMENTS, DIRECTIONAL CONTROL ASSEMBLY 410665 REVISION A

ITEM QTY. U/M PART NO. 1 2 3

1 2 1

EA. EA. EA.

1

EA.

410665 V004809 4004811 V004810 V004813 V004537 V011278

DESCRIPTION VALVE ASSEMBLY LESS ATTACHMENTS, DIRECTIONAL CONTROL VALVE SECTION, INLET VALVE SECTION, WORKING VALVE SECTION, OUTLET Tie Bolt Kit Seal kit, Face (Requires 3 for complete assembly) Seal Kit, - Solenoid / Hydraulic Section

3-23 SHEET 2

BI012535

VALVE ASSEMBLY W/ATTACHMENTS, FEED CONTROL (HOIST/PULLDOWN) ASSEMBLY 411480 REVISION D

2

1

8

9 6

9

12 12

12 2 6 12 7

6

6 3 12

5 11

6

2

6 2

2

4

3 12 3 4

7

7 3

3

2

12

7

3-24 SHEET 1

BI012535

VALVE ASSEMBLY W/ATTACHMENTS, FEED CONTROL (HOIST/PULLDOWN) ASSEMBLY 411480 REVISION D

ITEM QTY. U/M PART NO. 411480 1

1

EA

410666

2 3 4 5 6 7 8 9 11 12

5 1 2 1 2 2 1 1 1 3

EA EA EA EA EA EA EA EA EA EA

353311 96157-050 98274 39694 18556 30870 37823 35475 45301 51120

DESCRIPTION VALVE ASSEMBLY W/ATTACHMENTS, FEED CONTROL (HOIST/PULLDOWN) VALVE ASSEMBLY LESS ATTACHMENTS, FEED CONTROL ADAPTER, SPLIT FLANGE HALF ADAPTER, STRAIGHT ADAPTER, 90 DEG ADAPTER, STRAIGHT ADAPTER, ELBOW - 90 DEG ADAPTER, STRAIGHT ADAPTER, ELBOW - 90 DEG ADAPTER, ELBOW - 90 DEG ADAPTER, 90 DEG ADAPTER, 90 DEG

3-24 SHEET 2

SECT-PAGE 3-25

BI012535

VALVE ASSEMBLY LESS ATTACHMENTS, FEED CONTROL ASSEMBLY 410666 REVISION L

11 9 12 6

4

13 7 2 10 9 8

2 2

2

2

1

12 11

3

5 9 12

2

2

9 5 2

3-25 SHEET 1

12

BI012535

VALVE ASSEMBLY LESS ATTACHMENTS, FEED CONTROL ASSEMBLY 410666 REVISION L

3-25 SHEET 2

BI012535

VALVE ASSEMBLY LESS ATTACHMENTS, FEED CONTROL ASSEMBLY 410666 REVISION L

ITEM QTY. 1 2 3 4 5 6 7 8 9 10 11 12 13

1 8 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 2 1 1

U/M EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. CART. EA.

PART NO. 410666 V004761 V004762 V004763 409206 V012415 414857 V006681 V004765 V004303 440879 V006681 414860 V012416 V004768 V005625 422880 V006681 414855 V006680 414854

DESCRIPTION VALVE ASSEMBLY LESS ATTACHMENTS, FEED CONTROL BODY SOCKET - HEX SOCKET - HEX VALVE - COUNTERBALANCE Seal Kit, Cartridge VALVE, PILOT TO OPEN - 2-WAY Seal Kit, Cartridge VALVE, PILOT OPERATED - DIRECTIONAL Seal Kit, Cartridge VALVE, PILOT TO OPEN - 2-WAY Seal Kit, Cartridge PLUG, CAVITY Seal Kit, Cartridge COIL, 24VDC ORIFICE, PIPE PLUG VALVE, PILOT TO CLOSE - 2-WAY Seal Kit, Cartridge NORMALLY CLOSED, 1 TO 2 Seal Kit, Cartridge PLUG, CAVITY

3-25 SHEET 3

BI012535

VALVE ASSEMBLY W/ATTACHMENTS, CONTROL - SIX STATIONS ASSEMBLY 422914 REVISION A

3 4

2

6

1

6

7

5

6 3-26 SHEET 1

8

9

BI012535

VALVE ASSEMBLY W/ATTACHMENTS, CONTROL - SIX STATIONS ASSEMBLY 422914 REVISION A

ITEM QTY. U/M PART NO. 422914 1

1

EA

421241

2 3 4 5 6 7 8 9

3 1 1 1 11 1 2 1

EA EA EA EA EA EA EA EA

37406 305971 302118 37407 317852 305516 305883 305275

DESCRIPTION VALVE ASSEMBLY W/ATTACHMENTS, CONTROL SIX STATIONS VALVE ASSEMBLY LESS/ATTACHMENTS, CONTROL - SIX STATIONS ADAPTER, PLUG ADAPTER, 90 DEG ADAPTER, 90 DEG ADAPTER, PLUG ADAPTER, STRAIGHT ADAPTER, STRAIGHT ADAPTER, REDUCER ADAPTER, CAP

3-26 SHEET 2

SECT-PAGE 3-27

BI012535

VALVE ASSEMBLY LESS/ATTACHMENTS, CONTROL - SIX STATIONS ASSEMBLY 421241 REVISION B

3 4 2 1 1 1 1

3-27 SHEET 1

BI012535

VALVE ASSEMBLY LESS/ATTACHMENTS, CONTROL - SIX STATIONS ASSEMBLY 421241 REVISION B

ITEM QTY.

U/M

PART NO. 421241

1

2

3 4

4 1 1 2 1

EA EA SECT EA SOL EA SECT EA SECT

413252 V001985 V004731 V002453 412888

1 4 1 1 1 1 2 1

EA SECT EA SECT EA CART EA EA SECT EA SOL EA SECT EA

V012418 V012417 V001458 V004726 V001985 V004731 V002453 V010601

1 1 4 1 4 1

EA EA CART EA SECT EA EA PLATE EA

V010603 V007100 V012417 V004734 319878 V010604

DESCRIPTION VALVE ASSEMBLY LESS/ATTACHMENTS, CONTROL - SIX STATIONS VALVE SPOOL SECTION, MOTOR SPOOL Seal Kit, Valve Section - Motor Spool Seal Kit, Solenoid (End Cap & O-Ring) Coil, 24V - Motor Spool Valve (Req's 2 per Valve Sect.) CHECK VALVE (Pilot to Open) Located between 413252 and manifold Cartridge, check valve (Pilot to Open) Capscrew, socket head - GR8 (#10-24UNC, 3.750L) Seal Kit, Cartridge VALVE SPOOL SECTION, CYLINDER SPOOL Seal Kit, Valve Section - Cylinder Spool Seal Kit, Solenoid (End Cap & O-ring) Coil, 24V - Cylinder Spool Valve (Req's 2 per Valve sect.) ADJUSTABLE VALVE / FREE FLOW CHECK (Located between V004726 and manifold) Cartridge, Adjustable valve / Free Flow Check Seal Kit, Cartridge Capscrew, socket head - GR8 (#10-24UNC, 3.750L) PLATE, BLANKING 120349 Capscrew, socket head - GR8 (#10-24UNC, 1.00L) MANIFOLD

3-27 SHEET 2

BI012535

MANIFOLD W/ATTACHMENTS ASSEMBLY 411483 REVISION C

7

7 2

3

4 1

7

5 1

6

3-28 SHEET 1

BI012535

MANIFOLD W/ATTACHMENTS ASSEMBLY 411483 REVISION C

ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7

1 1 1 1 1 1 2

EA. EA. EA. EA. EA. EA. EA.

411483 333017 306230 347013 305840 305311 320084 30870

DESCRIPTION MANIFOLD W/ATTACHMENTS MANIFOLD, (LESS ATTACHMENTS) ADAPTER, STRAIGHT ADAPTER, ELBOW - 45 DEG ADAPTER, ELBOW - 90 DEG NUT, CAP ADAPTER, STRAIGHT ADAPTER, STRAIGHT

3-28 SHEET 2

BI012535

VALVE ASSEMBLY W/ATTACHMENTS, SELECTOR ASSEMBLY 435481 REVISION D

3 2

1 6

5

8

4

7 7

2

9

9

3-29 SHEET 1

BI012535

VALVE ASSEMBLY W/ATTACHMENTS, SELECTOR ASSEMBLY 435481 REVISION D

ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9

1 6 2 1 4 4 2 1 2

EA EA EA EA EA EA EA EA EA

435481 435462 353311 51120 37827 5972 5975 96157 31395 38675

DESCRIPTION VALVE ASSEMBLY W/ATTACHMENTS, SELECTOR DIVERTER VALVE ASSEMBLY (2 POS/6 WAY) ADAPTER, SPLIT FLANGE KIT ADAPTER, 90 DEG ADAPTER, STRAIGHT CAPSCREW, HEX HEAD - GR5 (1/2-13UNC, 1.50L) WASHER, LOCK (1/2, SPRING) ADAPTER, STRAIGHT ADAPTER, STRAIGHT ADAPTER, 45 DEG

3-29 SHEET 2

SECT-PAGE 3-30

BI012535

DIVERTER VALVE ASSEMBLY (2 POS/6 WAY) ASSEMBLY 435462 REVISION B

2 5 4

1

3

3-30 SHEET 1

BI012535

DIVERTER VALVE ASSEMBLY (2 POS/6 WAY) ASSEMBLY 435462 REVISION B

3-30 SHEET 2

BI012535

DIVERTER VALVE ASSEMBLY (2 POS/6 WAY) ASSEMBLY 435462 REVISION B

ITEM QTY. U/M PART NO. 1 2 3 4 5

1 1 1 1 1 1 1

EA EA EA EA EA EA EA

435462 V014333 V014334 V014335 V014336 V014337 V014338 V014339

DESCRIPTION DIVERTER VALVE ASSEMBLY (2 POS/6 WAY) HOUSING SPOOL END PLATE COVER, SPRING SPRING SEAL KIT BOLT KIT

3-30 SHEET 3

BI012535

MANIFOLD, PILOT CONTROL W/ADAPTERS ATTACHED ASSEMBLY 422919 REVISION -

2

2

2 2

2

2 2 1 2

2

2

3-31 SHEET 1

BI012535

MANIFOLD, PILOT CONTROL W/ADAPTERS ATTACHED ASSEMBLY 422919 REVISION -

ITEM QTY. U/M PART NO. 422919 1 2

1 23

EA EA

421879 305516

DESCRIPTION MANIFOLD, PILOT CONTROL W/ADAPTERS ATTACHED MANIFOLD, PILOT CONTROL W/REGEN. CIRCUIT 167670 ADAPTER, STRAIGHT

3-31 SHEET 2

SECT-PAGE 3-32

BI012535

MANIFOLD, PILOT CONTROL W/REGEN. CIRCUIT ASSEMBLY 421879 REVISION C

V16

V22 V17

V12 V18

V21 V09 V10 V07

V15 V05

V03

V08

V04 V06

V20

V19

3-32 SHEET 1

V11

V13

V14

BI012535

MANIFOLD, PILOT CONTROL W/REGEN. CIRCUIT ASSEMBLY 421879 REVISION C

V07

V03

V04

V05

V19

V08

V06

V11

V09

V20

V10 V12

V13 V14

V21

V15

V16

V17

V22 V18

3-32 SHEET 2

BI012535

MANIFOLD, PILOT CONTROL W/REGEN. CIRCUIT ASSEMBLY 421879 REVISION C

ITEM QTY. PART NO. V03

V04 V05 V06 V07

V08

V09

V10 V11

V12 V13 V14 V15 V16 V17 V18

V19 V20 V21 V22

421879 V004745 V005335 V010527 V010514 V001458 V010515 V001460 V010515 V001460 V004745 V005335 V010527 V004747 V005335 V010528 V012512 V005335 V010527 V014391 V004303 V010522 V005335 V010527 V010516 V001458 V010514 V001458 V010515 V001460 V010517 V004893 V010515 V001460 V010515 V001460 V010524 V005335 V010527 V010514 V001458 V010517 V004893 V010518 V004893

DESCRIPTION MANIFOLD, PILOT CONTROL W/REGEN. CIRCUIT CARTRIDGE, AUXILIARY PUMP (Off=LS On=HI) COIL Seal Kit, Cartridge CARTRIDGE, SHUTTLE Seal Kit, Cartridge CARTRIDGE, AUX PRESSURE AUX PUMP RV Seal Kit, Cartridge CARTRIDGE, JACKS/MAST RAISE RV Seal Kit, Cartridge CARTRIDGE, DRILL/TRAM INTERLOCK COIL Seal Kit, Cartridge CARTRIDGE, DRILL/TRAM SELECT (Off=Drill On=Tram) COIL Seal Kit, Cartridge CARTRIDGE, AUTO PULLDOWN SOLENOID COIL Seal Kit, Cartridge CARTRIDGE, ROTARY TORQUE SWITCH Seal Kit, Cartridge CARTRIDGE, SET-UP LOCK COIL Seal Kit, Cartridge CARTRIDGE, AUTO PULLDOWN PRESSURE REDUCING Seal Kit, Cartridge CARTRIDGE, SHUTTLE Seal Kit, Cartridge CARTRIDGE, ROTARY TORQUE SAFETY RELIEF Seal Kit, Cartridge CARTRIDGE, MAX PULLDOWN RV Seal Kit, Cartridge CARTRIDGE, PULLDOWN RV Seal Kit, Cartridge CARTRIDGE, PULLDOWN REDUCTION RV Seal Kit, Cartridge CARTRIDGE, PULLDOWN REDUCTION SOL COIL Seal Kit, Cartridge CARTRIDGE, SHUTTLE Seal Kit, Cartridge ORIFICE, 0.8MM CARTRIDGE, ROTATION CONTROL Seal Kit, Cartridge CARTRIDGE, ROTATION CONTROL Seal Kit, Cartridge

3-32 SHEET 3

BI012535

MANIFOLD W/ATTACHMENTS, DRAIN (PILOT CONTROL) ASSEMBLY 422920 REVISION A

5

7

3

6

1

2 5

8 9

3-33 SHEET 1

4

BI012535

MANIFOLD W/ATTACHMENTS, DRAIN (PILOT CONTROL) ASSEMBLY 422920 REVISION A

ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9

1 1 2 3 5 1 1 1 1

EA EA EA EA EA EA EA EA EA

422920 401426 37407 39464 45862 35475 18564 31802 37827 45301

DESCRIPTION MANIFOLD W/ATTACHMENTS, DRAIN (PILOT CONTROL) MANIFOLD LESS ATTACHMENTS ADAPTER, PLUG ADAPTER, PLUG ADAPTER, STRAIGHT ADAPTER, ELBOW - 90 DEG ADAPTER, STRAIGHT ADAPTER, STRAIGHT ADAPTER, STRAIGHT ADAPTER, 90 DEG

3-33 SHEET 2

BI012535

VALVE ASSEMBLY, DUST COLLECTOR/WATER INJECTION W/ATTACHMENTS ASSEMBLY 411582 REVISION H

6

3

8 9

2

6

2

8 3

1

3-34 SHEET 1

9

BI012535

VALVE ASSEMBLY, DUST COLLECTOR/WATER INJECTION W/ATTACHMENTS ASSEMBLY 411582 REVISION H

ITEM QTY. U/M PART NO. 411582 1

1

EA

410089

2 3 6 8 9

2 1 1 1 2

EA EA EA EA EA

18564 76087 65326 37155 39465

DESCRIPTION VALVE ASSEMBLY, DUST COLLECTOR/WATER INJECTION W/ATTACHMENTS VALVE ASSEMBLY, DUST COLLECTOR/WATER INJECTION LESS ATTACHMENTS ADAPTER, STRAIGHT ADAPTER, STRAIGHT ADAPTER, 90 DEG ADAPTER, ELBOW ADAPTER, STRAIGHT

3-34 SHEET 2

SECT-PAGE 3-35

BI012535

VALVE ASSEMBLY, DUST COLLECTOR/WATER INJECTION LESS ATTACHMENTS ASSEMBLY 410089 REVISION F

1

2

3

3-35 SHEET 1

BI012535

VALVE ASSEMBLY, DUST COLLECTOR/WATER INJECTION LESS ATTACHMENTS ASSEMBLY 410089 REVISION F

ITEM QTY.

U/M

1 1

2 3

1 1 1 1 1 1 1

PART NO. 410089

EA. EA. EA. SOL. EA. EA. EA. EA.

V005591 V002191 V004735 V002454 V004730 V004727 V004732

DESCRIPTION VALVE ASSEMBLY, DUST COLLECTOR/WATER INJECTION LESS ATTACHMENTS VALVE SECTION Seal Kit, Valve Section Seal Kit, Solenoid (End Cap & O-Ring) Coil, 24V - Solenoid (Req's 2 per Valve Section) MANIFOLD, VALVE SECTION CARTRIDGE, RELIEF Seal Kit, Cartridge

3-35 SHEET 2

BI012535

VALVE STAND/VALVES HOSE PLUMBING ASSEMBLY 428456 REVISION E

12

10

11 9 1

11

1 2

14

3 4 3

15

13

13

10

3-36 SHEET 1

8

11 16

6

BI012535

VALVE STAND/VALVES HOSE PLUMBING ASSEMBLY 428456 REVISION E

3-36 SHEET 2

BI012535

VALVE STAND/VALVES HOSE PLUMBING ASSEMBLY 428456 REVISION E

ITEM QTY. U/M PART NO. 1 2 3 4 6 8 9 10 11 12 13 14 15 16

2 1 2 1 1 1 1 2 3 1 2 1 1 1

EA EA EA EA EA EA EA EA EA EA EA EA EA EA

428456 1613972 T105136 T105137 T105138 307526 1667623 1667624 421816 T105139 1667627 403982 1667628 4254048 1667629

DESCRIPTION VALVE STAND/VALVES HOSE PLUMBING HOSE ASSEMBLY (JCAG2-12-29) HOSE ASSEMBLY (JCAG2-16-30) HOSE ASSEMBLY (JCAG2-16-40) HOSE ASSEMBLY (JCAG2-20-52) HOSE ASSEMBLY (JCA2781-08-30) HOSE ASSEMBLY (JCAG5K-16-16) HOSE ASSEMBLY (JCAG5K-16-14) HOSE ASSEMBLY (TCAF273-20-34) HOSE ASSEMBLY (JCAG5K-16-17) HOSE ASSEMBLY (JCAG5K-16-22.5) HOSE ASSEMBLY (JCAF273-20-31) HOSE ASSEMBLY (JCAG5K-16-20) HOSE ASSEMBLY (JCC2781-06-63) HOSE ASSEMBLY (JCAG2-12-30)

3-36 SHEET 3

BI012535

VALVE STAND/VALVES HOSE KIT ASSEMBLY 428405 REVISION B

24 25

30 3

4

8

8

18

5

2

22 5

9

5

5

5

27

15

11 12 26

19

20 21

1

1

28 29 2

13 23 16

20 1 23

3-37 SHEET 1

17

BI012535

VALVE STAND/VALVES HOSE KIT ASSEMBLY 428405 REVISION B

3-37 SHEET 2

BI012535

VALVE STAND/VALVES HOSE KIT ASSEMBLY 428405 REVISION B

ITEM QTY. U/M PART NO. 1 2 3 4 5 8 9 11 12 13 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

2 2 1 1 5 2 1 1 1 1 3 1 1 1 1 2 1 1 3 1 1 1 1 1 1 1 1

EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA

428405 428425 1667025 1020870 1494092 428429 428432 308295 428434 428435 1667027 308391 307170 1020890 307204 406663 307165 307166 307203 1020865 428440 307204 404121 428436 1667076 1667071 4253973 4253978

DESCRIPTION VALVE STAND/VALVES HOSE KIT HOSE ASSEMBLY (JCC2781-04-34) HOSE ASSEMBLY (JCCM2T-04-35) HOSE ASSEMBLY (JCAM2T-04-15) HOSE ASSEMBLY (JCAM2T-04-17) HOSE ASSEMBLY (JCC2781-04-51) HOSE ASSEMBLY (JCC2781-04-85) HOSE ASSEMBLY (JCC2781-04-76) HOSE ASSEMBLY (JCC2781-04-17) HOSE ASSEMBLY (JCC2781-04-21) HOSE ASSEMBLY (JCCM2T-04-37) HOSE ASSEMBLY (JCD2781-04-14) HOSE ASSEMBLY (JCA2781-04-38) HOSE ASSEMBLY (JCAM2T-04-44) HOSE ASSEMBLY (JCA2781-04-76) HOSE ASSEMBLY (JCA2781-04-93) HOSE ASSEMBLY (JCA2781-04-34) HOSE ASSEMBLY (JCA2781-04-35) HOSE ASSEMBLY (JCA2781-04-72) HOSE ASSEMBLY (JCAM2T-04-12) HOSE ASSEMBLY (JCA2781-04-77) HOSE ASSEMBLY (JCA2781-04-76) HOSE ASSEMBLY (JCA2781-12-226) HOSE ASSEMBLY (JCC2781-04-38) HOSE ASSEMBLY (JCCM2T-04-26) HOSE ASSEMBLY (JCCM2T-04-30) HOSE ASSEMBLY (JCC2781-04-92) HOSE ASSEMBLY (JCC2781-04-32)

3-37 SHEET 3

BI012535

VIEWING HATCH, DRILL DECK ASSEMBLY 423587 REVISION L

3

9

10

12

13

13

15

14 21 22 23 21 22 23

5

12

14 15

19 20 5

14

3-38 SHEET 1

BI012535

VIEWING HATCH, DRILL DECK ASSEMBLY 423587 REVISION L

1

3

12 10 7

10

2

3

2

12

8

9

1 7

8

9

3-38 SHEET 2

BI012535

VIEWING HATCH, DRILL DECK ASSEMBLY 423587 REVISION L

ITEM QTY. U/M PART NO. 1 2 3 4 5

1 1 1 5 1 2

EA EA EA EA EA EA

7 8 9 10 12 13 14 15 16 17

1 2 2 2 1 2 2 2 1 1

EA EA EA EA EA EA EA EA EA EA

423587 423360 423353 423354 423347 84885 V004403 V004404 75137 7826 42701 30835 81187 37820 18565 18571 424818 403096

19 20 21 22 23

2 2 2 2 2

EA EA EA EA EA

13065 5989 7972 16083 320405

DESCRIPTION VIEWING HATCH, DRILL DECK DOOR, VIEWING HATCH ARM, PIVOT LUG, ANCHOR - CYLINDER LUG, VIEWING HATCH VALVE, COUNTERBALANCE Cartridge Replacement Seal Kit (One Per Cartridge) HYDRAULIC CYLINDER ASSEMBLY CAPSCREW, HEX HEAD - GR5 (1-8UNC, 4.000L) NUT, LOCK (1-8UNC, ELASTIC COLLAR) ADAPTER, ELBOW - 90 DEG SWITCH, LIMIT 125749 ADAPTER, ELBOW - 90 DEG ADAPTER, 90 DEG ADAPTER, STRAIGHT VIEWING HATCH PLUMBING ADAPTER, ORIFICE - 1/8 INCH (Not Shown, is located in valve bank "A" port) CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 2.000L) WASHER, LOCK (3/8, SPRING) NUT, LOCK (3/8-16UNC, ELASTIC COLLAR) WASHER, FLAT (3/8) CLAMP, HOSE SUPPORT

3-38 SHEET 3

SECT-PAGE

3-39

3-40

BI012535

HYDRAULIC CYLINDER ASSEMBLY ASSEMBLY 75137 REVISION C

13 10

2

20

15

11

5 16

19

18

4

17

3

1

6 21

8

12

9

3-39 SHEET 1

BI012535

HYDRAULIC CYLINDER ASSEMBLY ASSEMBLY 75137 REVISION C

ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

1 2 1 1 1 1 1 2 1 1 1 1 1 2 1 1 1 1 1 1 2

EA. EA. EA. EA. EA EA EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA.

75137 --------------------V009961 V005374 V005373 ----------V013278 V009406 V009765 V005382 V002362 V009764 V002363 V001919 ----------V013972 V001208 ------------------------------V003839

DESCRIPTION HYDRAULIC CYLINDER ASSEMBLY WIPER SEAL O-RING O-RING BACK-UP RING SEAL SEAL KIT (includes items 1 - 6) CLIP PIN LOCK NUT LOCK NUT SETSCREW CAPSCREW NYLON PLUG PORT PLUG TUBE ASSEMBLY ROD ROD CLEVIS HEADCAP HEAD PISTON CLEVIS PIN

3-39 SHEET 2

BI012535

VIEWING HATCH PLUMBING ASSEMBLY 424818 REVISION A

1 3

3 1 2 1

3 3

3-40 SHEET 1

1

BI012535

VIEWING HATCH PLUMBING ASSEMBLY 424818 REVISION A

ITEM QTY. U/M PART NO. 1 2 3

3 1 2

EA EA EA

424818 404854 407442 411435

DESCRIPTION VIEWING HATCH PLUMBING HOSE ASSEMBLY (JCAF310-08-25) HOSE ASSEMBLY (JCAF310-08-13) HOSE ASSEMBLY (JCAF310-08-175)

3-40 SHEET 2

BI012535

SECTION 4 - ENGINES / COMPRESSORS / DRIVES

DESCRIPTION

ASSEMBLY NO.

ENGINE WITH ATTACHMENTS, QST30 TIER 2 COUPLING (PUMP DRIVE GEARBOX TO ENGINE) EXHAUST BLANKETS (ENGINE) GUARD INSTALLATION, DRIVELINE AIR CLEANER INSTALLATION - ENGINE AIR CLEANER ASSEMBLY ENGINE CHARGE AIR PIPING ASSEMBLY ENGINE WATER PIPING COOLER INSTALLATION (COMPRESSOR) COOLER ASSEMBLY (ENGINE/CPSR/HYDR SYS) COOLER ASSEMBLY, COMPRESSOR OIL CHARGE AIR (AFTERCOOLER) ASSEMBLY MOTOR, FAN VALVE ASSEMBLY, MOTOR - CHECK COOLER INSTALLATION (ENGINE) ENGINE RADIATOR/SYS. HYDR OIL CLR/CHG AIR CLR RADIATOR ASSEMBLY, ENGINE COOLER ASSEMBLY, SYSTEM HYDRAULIC OIL CHARGE AIR (AFTERCOOLER) ASSEMBLY THERMOSTATIC VALVE ASSEMBLY ALTERNATOR W/BELT & SHEAVE AIR CLEANER RAIN SHIELD ASSEMBLY - SRG29 AIR CLEANER INSTALLATION (COMPRESSOR) COMPRESSOR/AIR RECEIVER PIPING (2400/100) COMPRESSOR/AIR RECEIVER PIPING HOSE KIT MAIN AIR MANIFOLD ASSEMBLY HYDRAULIC CYLINDER HYDRAULIC FILTER ASSEMBLY (COMPRESSOR) DRAIN MANIFOLD ASSEMBLY AIR COMPRESSOR ASSEMBLY (2400/100) AIR COMPRESSOR PACKAGE SERVICE ITEMS (2400/100) COMPRESSOR AIR END ATTACHMENTS W/BUTTERFLY (2400/100) RECEIVER TANK ASSEMBLY TORSIONAL DRIVE COUPLING PUMP DRIVE ASSEMBLY PUMP DRIVE GEARBOX (4 PAD) LINESHAFT ASSEMBLY, INPUT (GEARBOX) PUMP, GEAR - FAN PUMP, DUST COLLECTOR/WATER INJECTION MAIN PUMP - OPEN LOOP HYDRAULIC FILTER ASSEMBLY (CHARGE) HYDRAULIC CHARGE VALVE MUFFLER INSTALLATION - QST30 PRECLEANER FUEL FILTER INSTALLATION

SECT4 SHEET 1

432278 421084 420976 421297 432281 414274 434618 434613 432280 431347 V011757 V013293 419480 422098 432279 431346 V011735 V011736 V013288 419943 421321 429698 421211 1692476 1692046 96224 439628 401152 1481782 1691939 1691936 V015542 V015310 414766 439620 421997 V011215 421077 414277 435452 58495 438004 4339651 426334

SECT-PAGE 4-1 4-2 4-3 4-4 4-5 4-6 4-7 4-8 4-9 4-10 4-11 4-12 4-13 4-14 4-15 4-16 4-17 4-18 4-19 4-20 4-21 4-22 4-23 4-24 4-25 4-26 4-27 4-28 4-29 4-30 4-31 4-32 4-33 4-34 4-35 4-36 4-37 4-38 4-39 4-40 4-41 4-42 4-43 4-44

BI012535

ENGINE WITH ATTACHMENTS, QST30 TIER 2 ASSEMBLY 432278 REVISION G

20 13

22 23 24

1

20 33

4

8

12

13

9 10 11

34 37 20 13

8

35

38 36

4

4-1 SHEET 1

25

25

BI012535

ENGINE WITH ATTACHMENTS, QST30 TIER 2 ASSEMBLY 432278 REVISION G

2 17 7 6

3 16

5 18

14 42 19

41 42

43

15

43

40

10 4

8

28

9 25

11

30 27

26 29

4-1 SHEET 2

BI012535

ENGINE WITH ATTACHMENTS, QST30 TIER 2 ASSEMBLY 432278 REVISION G

4-1 SHEET 3

BI012535

ENGINE WITH ATTACHMENTS, QST30 TIER 2 ASSEMBLY 432278 REVISION G

ITEM QTY. U/M PART NO. 1

EA

4 2 1 2

EA EA EA EA

432278 429626 V012492 V010521 V010520 426336 51762

2 3 4

16 4 14

EA EA EA

6372 5965 9134

5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 32 33 34 35 36 37 38 39 40 41 42 43

4 2 2 14 1 1 6 1 1 2 2 4 16 2 1 1 1 1 2 2 10 10 10 10 10 10 1 1 1 1 1 1 1 1 3 4 7 28

EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA

416106 416105 416104 7972 421091 421084 421467 421090 421330 346151 42789 7806 88196 421544 421543 422681 49609 425985 408674 55185 416433 416059 423767 7762 42606 37870 424543 439328 428852 34727 39870 1479603 30067 4315313 421444 421447 421448 421527

1

DESCRIPTION ENGINE WITH ATTACHMENTS, QST30 TIER 2 ENGINE, QST30 TIER 2 (1050 HP) Motor, Starting Element, Filter - Oil Element, Filter - Fuel Water Separator Element, Fuel Pre-Filter Element, liquid precharge - 4 sca units (Ref engine operation & maintenance manual) WASHER, LOCK (7/8) WASHER, LOCK (3/4) CAPSCREW, SOCKETHEAD - GR5 (3/8-16UNC, 0.750L) SHIM, ENGINE MOUNT BAR, TAPPED - ENGINE MOUNT MOUNT, ENGINE NUT, LOCK (3/8-16UNC, ELASTIC COLLAR) ADAPTER, COUPLING COUPLING (PUMP DRIVE GEARBOX TO ENGINE) CAPSCREW, SOCKET HEAD SKID, ENGINE GUARD, ALTERNATOR (TOP) CAPSCREW, HEX HEAD - GR5 (7/8-9UNC, 4.750L) NUT, LOCK (7/8-9UNC, ELASTIC COLLAR) CAPSCREW, HEX HEAD - GR5 (3/4-10UNC, 2.00L) CAPSCREW, HEX HEAD SPACER, ENGINE (REAR) SPACER, ENGINE (FRONT) GUARD, ALTERNATOR - BOTTOM VALVE, BALL (Not Shown - Ref heater supply line) BRACKET, MOUNTING - SOLENOID CAPSCREW, HEX HEAD - METRIC WASHER, FLAT (1/2, HARDENED) MOUNT - CENTERED BONDED WASHER, TAIL - ISOLATOR MOUNT WASHER, ISOLATOR MOUNT CAPSCREW, HEX HEAD - GR5 (3/4-10UNC, 4.00L) NUT, LOCK (3/4-10UNC, ELASTIC COLLAR) WASHER, BEVELED (3/4) PANEL W/ATTACHMENTS (ENGINE STARTUP) OIL TEMPERATURE SENSOR ADAPTER, 90 DEG - ELBOW VALVE, SHUTOFF - BALL ADAPTER, HEX NUT CAP ADAPTER, STRAIGHT - SWIVEL ADAPTER, STRAIGHT GASKET, SUCTION ELBOW CLAMP, ENGINE SKID HOSE - LH SIDE CLAMP, ENGINE SKID HOSE- RH SIDE CLAMP, ENGINE SKID BAR ROD, ALL THREAD (3/8-16UNC, 6.50L) 4-1 SHEET 4

SECT-PAGE

4-2

2-7

BI012535

COUPLING (PUMP DRIVE GEARBOX TO ENGINE) ASSEMBLY 421084 REVISION A

3

8

4

9

3

7

5 2

6 2

5

4-2 SHEET 1

BI012535

COUPLING (PUMP DRIVE GEARBOX TO ENGINE) ASSEMBLY 421084 REVISION A

ITEM QTY. U/M PART NO. 2 3 4 5 6 7 8 9

2 2 1 20 1 4 4 1

EA EA EA EA EA EA EA EA

421084 V009602 V009608 V009609 V009615 V010519 V009617 V009618 V009619

DESCRIPTION COUPLING (PUMP DRIVE GEARBOX TO ENGINE) OUTER PLATE ADAPTER INNER PLATE (BEARING FLANGE) FLEXIBLE FLANGE ELEMENT CAPSCREW, SOCKET HEAD TUBE SHAFT CAPSCREW, SOCKET HEAD SLEEVE, CAPSCREW FLEXIBLE FLANGE ELEMENT

4-2 SHEET 2

BI012535

EXHAUST BLANKETS (ENGINE) ASSEMBLY 420976 REVISION -

ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7

1 1 1 1 2 1 1

EA EA EA EA EA EA EA

420976 V010540 V010541 V010542 V010543 V010544 V010545 V010546

DESCRIPTION EXHAUST BLANKETS (ENGINE) MANIFOLD WRAP, LEFT (SMALL HALF) MANIFOLD WRAP, LEFT (LARGE HALF) MANIFOLD WRAP, RIGHT (SMALL HALF) MANIFOLD WRAP, RIGHT (LARGE HALF) EXHAUST ELBOW WRAP, 90 DEG TURBO CHARGER WRAP, RIGHT TURBO CHARGER WRAP, LEFT

4-3 SHEET 1

BI012535

GUARD INSTALLATION, DRIVELINE ASSEMBLY 421297 REVISION B

1

3

1

4-4 SHEET 1

4

BI012535

GUARD INSTALLATION, DRIVELINE ASSEMBLY 421297 REVISION B

ITEM QTY. U/M PART NO. 1 3 4

1 8 8

EA EA EA

421297 421477 20998 5989

DESCRIPTION GUARD INSTALLATION, DRIVELINE GUARD, COUPLING CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 0.750L) WASHER, LOCK (3/8, SPRING)

4-4 SHEET 2

BI012535

AIR CLEANER INSTALLATION - ENGINE ASSEMBLY 432281 REVISION E

6 17 15

12

21

18

20

14

13

22 1

16

21

9

20 13 14

2

18

16

6 12

1

9

17

12

15 4 1

4

4-5 SHEET 1

BI012535

AIR CLEANER INSTALLATION - ENGINE ASSEMBLY 432281 REVISION E

ITEM QTY. U/M PART NO. 1 2 4 6 9 12 13 14 15 16 17 18 20 21 22

1 1 1 4 8 1 1 1 2 2 4 4 2 4 4

EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA

432281 414274 421181 1668826 87786 87788 4373738 4373658 51406 33991 95707 87784 411834 49125 42570 5991

DESCRIPTION AIR CLEANER INSTALLATION - ENGINE AIR CLEANER ASSEMBLY MOUNT, COMPRESSOR AIR CLEANER TUBE BRACKET, SUPPORT - RH AIR CLEANER CLAMP, AIR LINE (6.38- 6.65) CLAMP, AIR LINE (8.50- 8.91) TUBE ASSEMBLY, ENGINE INTAKE TUBE ASSEMBLY, ENGINE AIR CLEANER ADAPTER, MOLDED RUBBER HOSE, HUMP - STRAIGHT (6 INCH) HOSE, HUMP - STRAIGHT (8 INCH) CLAMP, AIR LINE (5.31- 5.59) CLAMP, TUBING (10.5- 10.91) BAND, STRAP - AIR FILTER CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 1.00L) NUT, HEX - GR5 (3/8-16UNC)

4-5 SHEET 2

SECT-PAGE 4-6

BI012535

AIR CLEANER ASSEMBLY ASSEMBLY 414274 REVISION -

16

12

14

3

2

15 17

1 13

9

18

4 5 3 6

8

7 19

4-6 SHEET 1

BI012535

AIR CLEANER ASSEMBLY ASSEMBLY 414274 REVISION -

20

2

12 15

14

9 17

4

5

6 18

7 16 3

8

19

4-6 SHEET 2

13

BI012535

AIR CLEANER ASSEMBLY ASSEMBLY 414274 REVISION -

ITEM QTY. U/M PART NO. 414274 V007523 V007524

1 2

1 2

EA EA

3 4 5 6 7 8 9 10 11 12 13 14 15 16

34 2 2 1 3 3 22 1 1 2 2 2 2 2

EA EA EA EA EA EA EA EA EA EA EA EA EA EA

17 18 19 20 21

2 2 3 2 2

EA EA EA EA EA

V007525 V007526 V007527 V007528 402511 65319 V007529 ------------V007530 45786 65321 V006971 V007531 V014203 65323 V007532 V004808 ------V007533

1

EA

V007534

1 2

EA EA

V007535 V007536

DESCRIPTION AIR CLEANER ASSEMBLY BODY WELDMENT FLANGE ASSEMBLY (Includes one per assy V007536 safety restriction adapter assembled) NUT GASKET GASKET BODY ASSEMBLY (Includes one V007535 capscrew) O-RING CLAMP ASSEMBLY CAPSCREW MARKING (Not Shown) MARKING (Not Shown) ELEMENT ASSEMBLY, SAFETY GASKET NUT ASSEMBLY (Includes one item 13 per 65321 assy) PIN ELEMENT ASSEMBLY, PRIMARY filter element gasket NUT, WING CLIP CUP ASSEMBLY CAP, SHIPPING FILTER SERVICE INDICATOR ASSEMBLY (Not Shown) BODY ASSEMBLY (Includes two V007524 flange assy's & two V007536 restriction adapters assembled) CAPSCREW ADAPTER, RESTRICTION - SAFETY

4-6 SHEET 3

BI012535

ENGINE CHARGE AIR PIPING ASSEMBLY ASSEMBLY 434618 REVISION -

3 7

2

1 6

1

1

13

3 9

6 2

1

3 4

4

5

5

10 11 12

1 3

3

1

1

3 8 3

8

10 11 12

4-7 SHEET 1

1

7

3

BI012535

ENGINE CHARGE AIR PIPING ASSEMBLY ASSEMBLY 434618 REVISION -

ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13

7 1 28 1 1 1 1 1 1 2 4 4 1

EA EA EA EA EA EA EA EA EA EA EA EA EA

434618 416623 426497 88081 434616 434617 426496 434615 424439 427536 148007 5975 6291 1754827

DESCRIPTION ENGINE CHARGE AIR PIPING ASSEMBLY HOSE, CHARGE AIR ADAPTER, AIR OUTLET CONNECTOR CLAMP, AIR LINE (4.31- 4.59) TUBE, 4"OD - BOTTOM, COMPRESSOR AFTERCOOLER TUBE, 4"OD - TOP - COMPRESSOR AFTERCOOLER TUBE, 4"O.D. - REAR - ENGINE AFTERCOOLER TUBE, 4"OD - FRONT - ENGINE AFTERCOOLER SUPPORT, AIR CHARGE PIPING MOUNT SUPPORT, TUBE - AFTERCOOLER - FRONT U BOLT WASHER, LOCK NUT, LOCK CLAMP, MUFFLER

4-7 SHEET 2

BI012535

ENGINE WATER PIPING ASSEMBLY 434613 REVISION C

29 30 31

5

4

6

6 9

4

5

8

12 15

1

23 2

4

6

8

9

17 9

8

19 20 21 22

24

18 7

4

14

4

17

1

29 30 31

17

7 18

6

6

4

17

6

2 12 11

10 5

19 20 21 22

3 9

8 4-8 SHEET 1

13

BI012535

ENGINE WATER PIPING ASSEMBLY 434613 REVISION C

8 1

9

6

6

4

4

6

4 2

12 15 4-8 SHEET 2

BI012535

ENGINE WATER PIPING ASSEMBLY 434613 REVISION C

28 5

25 26 27 5

25 26 27 5 5 28

4-8 SHEET 3

BI012535

ENGINE WATER PIPING ASSEMBLY 434613 REVISION C

ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

1 1 1 8 8 2 2 8 2 2 3 10 1 8 2 * 2 1 4 4 4 1 1 2 2 2 4 2 8 8

EA EA EA EA EA FT EA EA FT EA EA FT EA EA EA FT EA EA EA EA EA EA EA EA EA EA EA EA EA EA

434613 434601 434602 423338 88080 349431 412562 34856 87784 416328 304600 320405 302816 311681 440600 16890 15131 319662 427614 359557 5991 5989 427537 427538 32104 34857 320155 30210 1661240 5988 5989

DESCRIPTION ENGINE WATER PIPING TUBE, 3 INCH O.D. - LH UPPER RADIATOR TUBE, 3 INCH O.D. - RH UPPER RADIATOR TUBE, 5 INCH O.D. - LOWER INLET CLAMP, TUBING (3.31 - 3.59) CLAMP, HOSE (.38 ID) HOSE, RADIATOR - 3 ID ADAPTER, ELBOW - 90 DEG CLAMP, (5.31 - 5.59) HOSE, RADIATOR - 5 INCH I.D. FITTING, HOSE CLAMP, HOSE AERO -10 HOSE, TEXTILE - LOW PRESSURE HOSE NIPPLE STRAP, CINCH CLAMP, HOSE (3/4 -1 3/4) HOSE, (30.50 FT - Specify Length) FITTING, HOSE - SWIVEL BRACKET, SUPPORT - WATER PIPING U-BOLT (3/8-16UNC, 4.125L) NUT, HEX (3/8-16UNC) WASHER, LOCK (3/8) TUBE, 5 INCH O.D. - LOWER INLET - CENTER SECTION TUBE, 5 INCH O.D. - LOWER INLET - UPPER SECTION HOSE FITTING ADAPTER, ELBOW - 90 DEG COUPLING, PIPE HALF HOSE, HEATER - RUBBER QST30 UPPER RADIATOR TUBE CONNECTION CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 1.250L) WASHER, LOCK (3/8, SPRING)

4-8 SHEET 4

BI012535

COOLER INSTALLATION (COMPRESSOR), ASSEMBLY 432280 REVISION -

20

20

19

19

17

17

1

1 2 15

12 2

4

16 16 3

3

13 14

5

7 8

4-9 SHEET 1

BI012535

COOLER INSTALLATION (COMPRESSOR), ASSEMBLY 432280 REVISION -

ITEM QTY. U/M PART NO. 1 2 3 4 5 7 8 12 13 14 15 16 17 19 20

1 1 1 1 1 4 4 1 4 4 1 4 2 8 8

EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA

432280 431347 419476 419480 422098 422872 42710 42606 18563 7805 42606 61066 1412316 16600 5975 11663

DESCRIPTION COOLER INSTALLATION (COMPRESSOR), COOLER ASSEMBLY (ENGINE/CPSR/HYDR SYS) FAN, 10 BLADE - 48 INCH DIAMETER MOTOR, FAN VALVE ASSEMBLY, MOTOR - CHECK PLATE, BULKHEAD - COMPRESSOR - COOLER CAPSCREW, HEX HEAD - GR5 (3/4-10UNC, 2.250L) NUT, LOCK (3/4-10UNC, ELASTIC COLLAR) ADAPTER, 90 DEG CAPSCREW, HEX HEAD - GR5 (3/4-10UNC, 1.750L) NUT, LOCK (3/4-10UNC, ELASTIC COLLAR) ADAPTER, STRAIGHT ADAPTER, SPLIT FLANGE O-RING WASHER, LOCK (1/2, SPRING) CAPSCREW, HEX HEAD - GR5 (1/2-13UNC, 5.250L)

4-9 SHEET 2

SECT-PAGE 4-10 4-20 4-14

BI012535

COOLER INSTALLATION, COMPRESSOR OIL/CHARGE AIR ASSEMBLY 431347 REVISION A

1

8

9

10 2

3 8

9

10 11 6

8

14 13 12 8

9

10 4

8

4-10 SHEET 1

9

9

10 11

BI012535

COOLER INSTALLATION, COMPRESSOR OIL/CHARGE AIR ASSEMBLY 431347 REVISION A

4-10 SHEET 2

BI012535

COOLER INSTALLATION, COMPRESSOR OIL/CHARGE AIR ASSEMBLY 431347 REVISION A

ITEM QTY. U/M PART NO. 431347 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

1 1 1 1 1 1 2 49 72 42 20 8 8 8 2 1

EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA

V011757 V011759 V010361 V010363 V013293 V007062 V011760 42570 56006 5991 5989 5977 5975 5973 5988 V003816

1

EA

V003817

1

EA

V003386

DESCRIPTION COOLER INSTALLATION, COMPRESSOR OIL/CHARGE AIR COOLER ASSEMBLY, COMPRESSOR OIL SHROUD, FAN GUARD, FAN - STANDARD MOUNT, MOTOR CHARGE AIR (AFTERCOOLER) ASSEMBLY GUARD, CORE CLIP, ANGLE CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 1.00L) WASHER, FLAT (3/8, HARDENED) NUT, HEX - GR5 (3/8-16UNC) WASHER, LOCK (3/8, SPRING) CAPSCREW, HEX HEAD - GR5 (1/2-13UNC, 1.250) WASHER, LOCK (1/2, SPRING) NUT, HEX - GR5 (1/2-13UNC) CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 1.250L) TOOL, TUBING BREAKER (Not included with assy) (For freeing rectangular tubes from rubber grommet) TOOL, TUBING INSTALLATION (Not included with assy) (For removing and installing rectangular tubes) TOOL,TUBING INSTALLATION (Not included with assy) (For removing round tubes)

4-10 SHEET 3

SECT-PAGE 4-11

4-12

BI012535

COOLER ASSEMBLY, COMPRESSOR OIL ASSEMBLY V011757 REVISION B

1 2

9 12 10 11

3

13

5

7

8 4

5

5 4

8

6

4-11 SHEET 1

BI012535

COOLER ASSEMBLY, COMPRESSOR OIL ASSEMBLY V011757 REVISION B

ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13

1 12 2 8 1728 576 576 1152 2 8 4 4 1

EA EA EA EA EA EA EA EA EA EA EA EA EA

V011757 V011761 V000765 V011762 V011763 401124 V011764 V009928 86441 V000761 V000766 6093 V000764 V013152

DESCRIPTION COOLER ASSEMBLY, COMPRESSOR OIL FRAME, COOLER ASSEMBLY, COMPRESSOR OIL NUT, HEX ROD, X-BRACE FELT, AIR BAFFLE - BOTTOM WASHER, COPPER TUBE RETAINER, TUBE SEAL, RUBBER CLAMP, X-BRACE FLAT WASHER CAPSCREW, HEX HEAD NUT, HEX PLUG, SQUARE HEAD

4-11 SHEET 2

BI012535

CHARGE AIR (AFTERCOOLER) ASSEMBLY ASSEMBLY V013293 REVISION -

2 1 3

5 6 4

7

8 9 10 11

4-12 SHEET 1

BI012535

CHARGE AIR (AFTERCOOLER) ASSEMBLY ASSEMBLY V013293 REVISION -

ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11

1 88 44 2 8 8 2 2 8 8 8

EA EA EA EA EA EA EA EA EA EA EA

V013293 V013294 V011745 V011766 V013295 V000766 6096 V011747 V013290 V011751 V011750 V011749

DESCRIPTION CHARGE AIR (AFTERCOOLER) ASSEMBLY FRAME, CHARGE AIR (AFTERCOOLER) ASSEMBLY SEAL, CAC TUBE, ALUMINUM - SPECIAL BAR, SUPPORT FLAT WASHER CAPSCREW, HEX HEAD - GR5 (5/16-18UNC, 1.000L) RETAINER, TUBE RETAINER, TUBE SCREW, SOCKET HEAD - STAINLESS STEEL FLAT WASHER, STAINLESS STEEL SEAL, O-RING - VITON

4-12 SHEET 2

BI012535

MOTOR, FAN ASSEMBLY 419480 REVISION A

3 4

28 1 27 18

2 17

21

19

15

16

14

23 22 24 25 26

5 6 5 12 13

13 12

7 10 9 11

8

4-13 SHEET 1

20

BI012535

MOTOR, FAN ASSEMBLY 419480 REVISION A

ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 7 21 1 1 1

EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA

26 27

1 2 2 2 2 2 4

EA EA EA EA EA EA EA

419480 V009359 V009360 V007420 V007421 V009361 V009362 V009363 V009364 V009365 V009366 V009386 V007420 V007421 V009367 V007432 V009368 V009369 V009387 V007435 V009370 V009384 V009371 V009372 V009373 V009374 V009375 V009376 V009377 V009378 V009379 V009380 V009381 V009382 V009383 V007451 V009385 V015443

DESCRIPTION MOTOR, FAN HOUSING ASSEMBLY, BARREL PLATE, VALVE PLUG, BLEEDER WASHER, SEAL HOUSING, BEARING O-RING O-RING O-RING CARRIER, SEAL SEAL, SHAFT RING, RETAINING PLUG, BLEEDER WASHER, SEAL SHAFT PIN, GUIDE KEY, FLAT BARREL, CYLINDER BEARING, NEEDLE SUPPORT, BARREL PISTON ASSEMBLY RING, PISTON GEAR, RING BEARING, TAPERED ROLLER BEARING, CYLINDER WASHER, SPACER (0,5) As Required WASHER, SPACER (1,0) As Required WASHER, SPACER (0,6) As Required WASHER, SPACER (0,8) As Required RING, RETAINING SHIM (0,2) As Required SHIM (0,4) As Required SHIM (0,6) As Required SHIM (0,8) As Required SHIM (1,0) As Required CAPSCREW, HEX SOCKET MOTOR VITON SEAL KIT (Includes Items 6, 7, 8 & 10) MOTOR NITRILE SEAL KIT (Includes Items 6, 7, 8 & 10)

4-13 SHEET 2

BI012535

VALVE ASSEMBLY, MOTOR - CHECK ASSEMBLY 422098 REVISION -

2

1

3 1

2

4-14 SHEET 1

BI012535

VALVE ASSEMBLY, MOTOR - CHECK ASSEMBLY 422098 REVISION -

ITEM QTY. U/M PART NO. 1 2 3

1 1 1 2

EA EA EA EA

422098 V011224 V011225 V007096 V011226

DESCRIPTION VALVE ASSEMBLY, MOTOR - CHECK BODY VALVE, CHECK Seal Kit, Cartridge O-RING

4-14 SHEET 2

BI012535

COOLER INSTALLATION (ENGINE) ASSEMBLY 432279 REVISION B

1 32

20 19 17 34 33

20 19 17 6

16 17 18 4 16 17 18 32

21

22 36 18 19 30 3

31 32 8 13

21

27

26 31

35 14

32

4-15 SHEET 1

BI012535

COOLER INSTALLATION (ENGINE) ASSEMBLY 432279 REVISION B

2

1 2

15 12 4 9 19 5 11 39

11 39

3 40

10

7 8

4-15 SHEET 2

BI012535

COOLER INSTALLATION (ENGINE) ASSEMBLY 432279 REVISION B

ITEM QTY. U/M PART NO. 1

1

EA

432279 431346

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 39 40

1 1 1 4 1 4 8 4 1 2 1 4 1 1 2 2 10 14 8 2 1 1 1 1 1 1 1 2 3 2 4 1 1 1 1 2 1

EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA

419476 419480 422098 5972 56324 42710 42606 42627 401152 322885 18563 7805 421577 61066 332710 16600 11663 5975 42765 46983 421572 346483 35586 419943 61684 30160 306317 30162 343492 85598 31803 56325 51121 32867 340694 33493 1658822

DESCRIPTION COOLER INSTALLATION (ENGINE) ENGINE RADIATOR/SYS. HYDR OIL CLR/CHG AIR CLR FAN, 10 BLADE - 48 INCH DIAMETER MOTOR, FAN VALVE ASSEMBLY, MOTOR - CHECK CAPSCREW, HEX HEAD - GR5 (1/2-13UNC, 1.500L) ADAPTER, SPLIT FLANGE - 90 DEG CAPSCREW, HEX HEAD - GR5 (3/4-10UNC, 2.250L) NUT, LOCK (3/4-10UNC, ELASTIC COLLAR) WASHER, FLAT (1/2) HYDRAULIC FILTER ASSEMBLY (COMPRESSOR) ADAPTER, SPLIT FLANGE KIT ADAPTER, 90 DEG CAPSCREW, HEX HEAD - GR5 (3/4-10UNC, 1.750L) ADAPTER, ELBOW - 45 DEG ADAPTER, STRAIGHT 1412316 ADAPTER, SPLIT FLANGE KIT O-RING CAPSCREW, HEX HEAD - GR5 (1/2-13UNC, 5.250L) WASHER, LOCK (1/2, SPRING) CAPSCREW, HEX HEAD - GR5 (1/2-13UNC, 5.500L) ADAPTER, STRAIGHT BRACKET, MANIFOLD 153613 BUSHING, PIPE ADAPTER, STRAIGHT THERMOSTATIC VALVE ASSEMBLY VALVE, CHECK ADAPTER, ELBOW - 90 DEG DUPF870 ADAPTER, STRAIGHT ADAPTER, STRAIGHT 1421375 ADAPTER, PLUG - STRAIGHT ADAPTER, STRAIGHT ADAPTER, STRAIGHT ADAPTER, SPLIT FLANGE ADAPTER, 90 DEG ADAPTER, ELBOW - 45 DEG 1419605 MANIFOLD, HYDRAULIC ADAPTER, 90 DEG MOUNT, MOTOR

4-15 SHEET 3

SECT-PAGE 4-16

4-20 4-14

4-21

BI012535

ENGINE RADIATOR/SYS. HYDR OIL CLR/CHG AIR CLR ASSEMBLY 431346 REVISION D

1

2 4

11 13

5

13 11

4-16 SHEET 1

6

7

8

BI012535

ENGINE RADIATOR/SYS. HYDR OIL CLR/CHG AIR CLR ASSEMBLY 431346 REVISION D

9 11 12 13 16

13 12 11

9

8 12 11 10

6

14

15 3

4-16 SHEET 2

BI012535

ENGINE RADIATOR/SYS. HYDR OIL CLR/CHG AIR CLR ASSEMBLY 431346 REVISION D

ITEM QTY. U/M PART NO. 431346 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

1 1 1 1 6 12 6 12 44 35 53 73 29 1 1 1 1

EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA

V011735 V011736 V013288 V011741 V002473 5977 5973 5975 5989 42570 5991 56006 5988 V007044 1691011 1691012 1691013

1

EA

V003816

1

EA

V003817

1

EA

V003386

DESCRIPTION ENGINE RADIATOR/SYS. HYDR OIL CLR/CHG AIR CLR RADIATOR ASSEMBLY, ENGINE COOLER ASSEMBLY, SYSTEM HYDRAULIC OIL CHARGE AIR (AFTERCOOLER) ASSEMBLY SHROUD, FAN WASHER, FLAT CAPSCREW, HEX HEAD - GR5 (1/2-13UNC, 1.250L) NUT, HEX - GR5 (1/2-13UNC) WASHER, LOCK (1/2, SPRING) WASHER, LOCK (3/8, SPRING) CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 1.000L) NUT, HEX - GR5 (3/8-16UNC) WASHER, FLAT (3/8, HARDENED) CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 1.250L) GUARD, CORE MOUNT, MOTOR GUARD, FAN - STANDARD MOUNT, MOTOR - BOLT-ON TOOL, TUBING BREAKER (Not included with assy 423177) (For freeing rectangular tubes from rubber grommet) TOOL, TUBING INSTALLATION (Not included with assy 423177) (For removing and installing rectangular tubes) TOOL,TUBING INSTALLATION (Not included with assy 423177) (For removing round tubes)

4-16 SHEET 3

SECT-PAGE 4-17 4-18 4-19

BI012535

RADIATOR ASSEMBLY, ENGINE ASSEMBLY V011735 REVISION -

2

13

12

5

1

3

8

14

11 10 16

7

9

9

6

15

4

4-17 SHEET 1

BI012535

RADIATOR ASSEMBLY, ENGINE ASSEMBLY V011735 REVISION -

ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

1 1 3 1 1 234 234 234 2 8 8 1 3 1 1 8

EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA

V011735 V011738 401113 ---------V007058 V007049 V011739 V011740 V007052 V007048 56006 42570 V007050 86432 V007055 V007056 V007057

DESCRIPTION RADIATOR ASSEMBLY, ENGINE FRAME, RADIATOR SIGHT GLASS PLUG, SQUARE HEAD PLUG, SQUARE HEAD CAP, PRESSURE SEAL, RUBBER - LOCKING GROOVE SEAL, RUBBER TUBES, L-FIN - ITS BAR, SUPPORT FLAT WASHER CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 1.000L) HOSE, OVERFLOW CLIP, HOSE FELT, AIR BAFFLE - TOP FELT, AIR BAFFLE - BOTTOM NUT, FLANGE LOCK - ZINC

4-17 SHEET 2

BI012535

COOLER ASSEMBLY, SYSTEM HYDRAULIC OIL ASSEMBLY V011736 REVISION -

2 3 4 3

19 9

1

18

12 5

17

14

10 9

6

13

7

8 11 16 10 15

4-18 SHEET 1

BI012535

COOLER ASSEMBLY, SYSTEM HYDRAULIC OIL ASSEMBLY V011736 REVISION -

ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

1 184 276 92 90 2 1 1 6 8 4 8 4 2 2 8 12 2 2

EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA

V011736 V011743 V007051 86445 86444 V007053 V007054 V007045 V007046 6002 6093 V000764 86446 86447 V007047 V000761 V000766 V000765 V002430 6001

DESCRIPTION COOLER ASSEMBLY, SYSTEM HYDRAULIC OIL FRAME, OIL COOLER SEAL, CSC WASHER, CUPPED RETAINER, TUBE TUBE, ALUMINUM TUBE, ALUMINUM BAR, TUBE STABILIZER BAR, TUBE STABILIZER WASHER, LOCK (5/16, SPRING) CAPSCREW, HEX HEAD - GR5 (5/16-18UNC, 0.750L) NUT, HEX STABILIZER, TUBE STABILIZER, TUBE - CENTER ROD, X-BRACE CLAMP, X-BRACE FLAT WASHER NUT, HEX PLUG, SQUARE HEAD NUT, HEX - GR5 (5/16-18UNC)

4-18 SHEET 2

BI012535

CHARGE AIR (AFTERCOOLER) ASSEMBLY ASSEMBLY V013288 REVISION -

10

12 11

6

2

3

7

4

5

5

9

4-19 SHEET 1

8

BI012535

CHARGE AIR (AFTERCOOLER) ASSEMBLY ASSEMBLY V013288 REVISION -

ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12

1 86 43 1 2 8 8 8 1 2 8 8

EA EA EA EA EA EA EA EA EA EA EA EA

V013288 V013289 V011745 V011746 V011747 V013290 V011749 V011750 V011751 V013291 V013292 V000766 6096

DESCRIPTION CHARGE AIR (AFTERCOOLER) ASSEMBLY FRAME, CHARGE AIR (AFTERCOOLER) ASSEMBLY SEAL, CAC TUBE, ALUMINUM - SPECIAL RETAINER, TUBE RETAINER, TUBE O-RING SEAL, VITON FLAT WASHER, STAINLESS STEEL SOCKET HEAD SCREW, STAINLESS STEEL TUBE RETAINER BAR, SUPPORT FLAT WASHER CAPSCREW, HEX HEAD - GR5 (5/16-18UNC, 1.000L)

4-19 SHEET 2

BI012535

THERMOSTATIC VALVE ASSEMBLY ASSEMBLY 419943 REVISION A

1

4-20 SHEET 1

2

3

4

5

6

7

8

BI012535

THERMOSTATIC VALVE ASSEMBLY ASSEMBLY 419943 REVISION A

ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8

1 1 1 1 1 4 4 1

EA EA EA EA EA EA EA EA

419943 V009897 V009898 V009899 V009900 V009901 5989 42570 -------

DESCRIPTION THERMOSTATIC VALVE ASSEMBLY VALVE BODY VALVE COVER O-RING SEAL, LIP ELEMENT, 150 DEG F. WASHER, LOCK (3/8, SPRING) CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 1.000L) NAMEPLATE

4-20 SHEET 2

BI012535

ALTERNATOR W/BELT & SHEAVE ASSEMBLY 421321 REVISION -

ITEM QTY. U/M PART NO. 1 2 3

1 1 1

EA EA EA

421321 421312 421320 421319

DESCRIPTION ALTERNATOR W/BELT & SHEAVE ALTERNATOR, 175 AMP SHEAVE, ALTERNATOR - "K" BELT, V - "K" SECTION - 9 RIB

4-21 SHEET 1

BI012535

AIR CLEANER RAIN SHIELD ASSEMBLY - SRG29 ASSEMBLY 429698 REVISION C

1

4

2

5 3

4-22 SHEET 1

BI012535

AIR CLEANER RAIN SHIELD ASSEMBLY - SRG29 ASSEMBLY 429698 REVISION C

ITEM QTY. U/M PART NO. 1 2 3 4 5

3 1 1 1 3

EA EA EA EA EA

429698 429699 429700 436239 435127 43622

DESCRIPTION AIR CLEANER RAIN SHIELD ASSEMBLY - SRG29 CUP, DUST - QUICK RELEASE - AIR CLEANER SHIELD, RAIN - FRONT SHIELD, RAIN - LH SIDE SHIELD, RAIN - RH SIDE VALVE, VACUATOR

4-22 SHEET 2

BI012535

AIR CLEANER INSTALLATION (COMPRESSOR) ASSEMBLY 421211 REVISION D

10

1

9

7

16

8

2

3

13 12

14 15

6

4 13

5

11

14 15 21

4-23 SHEET 1

5

6 5

21

BI012535

AIR CLEANER INSTALLATION (COMPRESSOR) ASSEMBLY 421211 REVISION D

3

10 1

9

15 14 13

12 2

20 18

18

19 17 17

4-23 SHEET 2

BI012535

AIR CLEANER INSTALLATION (COMPRESSOR) ASSEMBLY 421211 REVISION D

ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

1 1 1 1 8 2 2 8 9 9 1 1 2 4 4 1 2 2 1 1 2

EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA

421211 414274 1668825 431482 431483 411834 51406-050 95707 87788 6634 5984 421182 421181 49125 42570 5991 421207 34851 45301 71364 80032 426180

DESCRIPTION AIR CLEANER INSTALLATION (COMPRESSOR) AIR CLEANER ASSEMBLY BRACKET, SUPPORT - LH AIR CLEANER TUBE, ENGINE AIR CLEANER TUBE, ALUMINUM (57 3/4 INCH) CLAMP (10.5- 10.91) ADAPTER, MOLDED RUBBER HOSE, HUMP - STRAIGHT (8 INCH) CLAMP, AIR LINE (8.50- 8.91) CAPSCREW, HEX HEAD - GR5 (5/8-11UNC, 2.000L) WASHER, LOCK (5/8, SPRING) MOUNT, COMP - AIR CLEANER TUBE MOUNT, COMP - AIR CLEANER TUBE BAND, STRAP - AIR FILTER CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 1.000L) NUT, HEX - GR5 (3/8-16UNC) INLET FLANGE ADAPTER, STRAIGHT ADAPTER, 90 DEG - SWIVEL ADAPTER, BRANCH TEE ADAPTER, 45 DEG STRIP, RUBBER

4-23 SHEET 3

SECT-PAGE 4-6

BI012535

COMPRESSOR/AIR RECEIVER PIPING (2400/100) ASSEMBLY 1692476 REVISION B

19 78

28 29 30 38

6

7

3

4

5

1 11 12 2

20

17

19

18

27

41 42 40 08

19 33

13 14 30

2

32 31 30 29 28

9 10

28

9 10 39

29 31

11 12 1 3 21

9 10 39

4

5

6

7

38

4-24 SHEET 1

9 10

BI012535

COMPRESSOR/AIR RECEIVER PIPING (2400/100) ASSEMBLY 1692476 REVISION B

34

36

26 25

37

24 32

37

21

4-24 SHEET 2

BI012535

COMPRESSOR/AIR RECEIVER PIPING (2400/100) ASSEMBLY 1692476 REVISION B

68 70

69

54

68 70

67

53 76

53 76 66 63

64

59

45

57

60 61 62 63 55 63 56 55

58 45

52 54 56

55 73 74

53 52

75

44 46 47 48 45

51

43

58

77

27

27

4-24 SHEET 3

BI012535

COMPRESSOR/AIR RECEIVER PIPING (2400/100) ASSEMBLY 1692476 REVISION B

78

19

17 20 19

4-24 SHEET 4

18

BI012535

COMPRESSOR/AIR RECEIVER PIPING (2400/100) ASSEMBLY 1692476 REVISION B

4-24 SHEET 5

BI012535

COMPRESSOR/AIR RECEIVER PIPING (2400/100) ASSEMBLY 1692476 REVISION B

ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50

1 1 1 8 8 4 4 1 12 12 8 8 1 1 1 1 1 1 3 1 1 6 6 1 4 4 2 8 1 8 1 1 1 1 1 2 1 2 2 2 1 1 1 4 4 2 3 1 1

EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA

1692476 421213 421223 421219 6635 6716 42730 5975 425182 42606 7808 42738 5984 421540 319072 421539 1692046 96224 1646413 36287 35861 401152 5984 6634 86896 42570 5989 340583 322885 421539 36317-050 16379 34727 319784 33341-050 39870 30067 1481782 433647 5968 42624-050 346134 425174 305874 31395 306240 306239 306238 9936 32867

DESCRIPTION COMPRESSOR/AIR RECEIVER PIPING (2400/100) HOSE, STAINLESS - 90 DEG, FLANGED ENDS ADAPTER, FLANGE - TANK ADAPTER, FLANGE - COMPRESSOR CAPSCREW, HEX HEAD - GR5 (5/8-11UNC, 3.000L) NUT, LOCK (5/8-11UNC, ELASTIC COLLAR) CAPSCREW, HEX HEAD - GR8 (1/2-13UNC, 2.000L) WASHER, LOCK (1/2, SPRING) BRACKET, RECEIVER PIPING NUT, LOCK (3/4-10, ELASTIC COLLAR) CAPSCREW, HEX HEAD - GR5 (3/4-10UNC, 3.000L) CAPSCREW, HEX HEAD - GR8 (5/8-11UNC, 2.250L) WASHER, LOCK (5/8, SPRING) FLANGE, MINIMUM PRESSURE VALVE 108510 O-RING FLANGE, REDUCER COMPRESSOR/AIR RECEIVER PIPING HOSE KIT MAIN AIR MANIFOLD ASSEMBLY HOSE ASSEMBLY (JCAM500-40-264) ADAPTER, STRAIGHT COUPLING, PIPE (2 1/2 NPT) HYDRAULIC FILTER ASSEMBLY (COMPRESSOR) WASHER, LOCK (5/8, SPRING) CAPSCREW, HEX HEAD - GR5 (5/8-11UNC, 2.000L) MOUNT, VALVE - THERMAL BYPASS CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 1.000L) WASHER, LOCK (3/8, SPRING) DUPF741 ADAPTER, STRAIGHT ADAPTER, SPLIT FLANGE KIT FLANGE, REDUCER ADAPTER, 90 DEG O-RING VALVE, SHUTOFF (3/4 NPT) ELBOW, PIPE STREET - 90 DEG ADAPTER, STRAIGHT ADAPTER, HEX CAP NUT ADAPTER, STRAIGHT DRAIN MANIFOLD ASSEMBLY SPACER, MOUNTING - AIR TANK NUT, HEX - GR5 (1/4-20UNC) WASHER, FLAT (1/4, TYPE A) U-BOLT (1/4-20UNC, 2.000L) BRACKET, MANIFOLD MANIFOLD, DRAIN ADAPTER, STRAIGHT ADAPTER, PLUG (6MPT) ADAPTER, PLUG (8MPT) ADAPTER, PLUG (4MPT) BUSHING ADAPTER, 45 DEG 4-24 SHEET 6

SECT-PAGE

4-25 4-26

4-28

4-29

BI012535

COMPRESSOR/AIR RECEIVER PIPING (2400/100) ASSEMBLY 1692476 REVISION B

ITEM QTY. U/M PART NO. 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78

1 2 2 2 3 2 1 1 1 1 1 2 3 1 1 1 2 4 1 1 1 1 1 1 1 2 1 1

EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA

36383 36289 35626 47035 56439 45302 38712 36288 306257 320452 84892 32562 31804 6706 37826 42481 33335 33340 37417 8370 80032 43171 33327 8334 37259 30835 46105 1646412

DESCRIPTION ADAPTER, 90 DEG ADAPTER, STRAIGHT ADAPTER, RUN TEE ADAPTER, STRAIGHT REDUCER ADAPTER, HEX NUT CAP ADAPTER, RUN TEE ADAPTER, RUN TEE ADAPTER, STRAIGHT ADAPTER, 90 DEG ADAPTER, CROSS ADAPTER, STRAIGHT ADAPTER, STRAIGHT ADAPTER, 90 DEG ADAPTER, 90 DEG ADAPTER, 45 DEG ADAPTER, STRAIGHT ADAPTER, 90 DEG ADAPTER, STRAIGHT ADAPTER, BRANCH TEE TEE, PIPE ADAPTER, 45 DEG ADAPTER, RUN TEE ADAPTER, CROSS BUSHING ADAPTER, STRAIGHT ADAPTER, 90 DEG CLAMP, TUBING HOSE ASSEMBLY (JCAM500-40-192)

4-24 SHEET 7

SECT-PAGE

BI012535

COMPRESSOR / AIR RECEIVER PIPING HOSE KIT ASSEMBLY 1692046 REVISION A

7

16

16 16

20 14 21 7 17

11

18 15

13 9 15

19

10 22

2

12 6 1

8 3

4

5

4-25 SHEET 1

BI012535

COMPRESSOR / AIR RECEIVER PIPING HOSE KIT ASSEMBLY 1692046 REVISION A

ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

1 1 1 1 1 1 2 1 1 1 1 1 1 1 2 3 1 1 1 1 1 1

EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA

1692046 425392-001 431344 425392-003 430080-001 425392-005 425392-006 404383 405565 414148 411406 405786 38152 405597 411672 405217 404449 40699 405787 425195 431472 426714 405524

DESCRIPTION COMPRESSOR / AIR RECEIVER PIPING HOSE KIT HOSE ASSEMBLY (JCAACP-32-40) HOSE ASSEMBLY (JCAF300-24-74) HOSE ASSEMBLY (JCAACP-32-104) HOSE ASSEMBLY (JCAACP-32-92) HOSE ASSEMBLY (JCAACP-32-70) HOSE ASSEMBLY (JCAACP-32-110) HOSE ASSEMBLY (JCAF211-04-25) HOSE ASSEMBLY (JCAF310-12-32) HOSE ASSEMBLY (JCAF310-08-204) HOSE ASSEMBLY (JCAF310-08-312) HOSE ASSEMBLY (JCAF211-04-180) HOSE ASSEMBLY (JCAF211-06-24) HOSE ASSEMBLY (JCAF211-04-15) HOSE ASSEMBLY (JCAF211-04-20) HOSE ASSEMBLY (JCAF211-04-158) HOSE ASSEMBLY (JCAF310-08-33) HOSE ASSEMBLY (JCAF211-08-108) HOSE ASSEMBLY (JCAF211-04-300) HOSE ASSEMBLY (JCAF211-04-327) HOSE ASSEMBLY (JCAF211-04-340) HOSE ASSEMBLY (JCAF211-04-400) HOSE ASSEMBLY (JCAF211-04-130)

4-25 SHEET 2

BI012535

MAIN AIR MANIFOLD ASSEMBLY ASSEMBLY 96224 REVISION C

3

9

5

6

6

4

10

7

9

2 8

1

8

9

9 4

7

5

2

2

8 6

3

1

6 11 12 1 11 12 10

4-26 SHEET 1

BI012535

MAIN AIR MANIFOLD ASSEMBLY ASSEMBLY 96224 REVISION C

ITEM QTY. U/M PART NO. 1 2 3 4

1 2 1 1

5 6 7 8 9 10 11 12

1 2 1 3 1 1 2 2

EA. EA. EA. EA. EA EA. EA. EA. EA. EA. EA. EA. EA.

96224 95878 31804 95178 439628 1525003 96225 36451 30835 31395 38755 402148 6291 6403

DESCRIPTION MAIN AIR MANIFOLD ASSEMBLY MANIFOLD, MAIN AIR VALVE FITTING, HYD 90 DEG VALVE, BALL HYDRAULIC CYLINDER seal kit HANDLE, MAIN AIR MANIFOLD FITTING, BUSHING ADAPTER, ELBOW - 90 DEG ADAPTER, STRAIGHT ADAPTER, 90 DEG MOUNT - MAIN AIR MANIFOLD NUT, HEX (1/2-13UNC, ELASTIC STOP) CAPSCREW, HEX HEAD - GR5 (1/2-13UNC, 3.000L)

4-26 SHEET 2

SECT-PAGE

4-27

BI012535

HYDRAULIC CYLINDER ASSEMBLY 439628 REVISION B

1

4-27 SHEET 1

BI012535

HYDRAULIC CYLINDER ASSEMBLY 439628 REVISION B

ITEM QTY. U/M PART NO. 439628

DESCRIPTION HYDRAULIC CYLINDER

When ordering, please give complete nameplate data

1

1

EA

V014656 1525003

ROD CLEVIS seal kit

4-27 SHEET 2

BI012535

HYDRAULIC FILTER ASSEMBLY (COMPRESSOR) ASSEMBLY 401152 REVISION A

1 6 3

2

4 5

4-28 SHEET 1

BI012535

HYDRAULIC FILTER ASSEMBLY (COMPRESSOR) ASSEMBLY 401152 REVISION A

ITEM QTY. U/M PART NO. 1 2 3 4 5 6

1 1 2 1 1 4

EA. EA. EA. EA. EA. EA.

401152 53201 16577 ---------V008632 401857 V012559

DESCRIPTION HYDRAULIC FILTER ASSEMBLY (COMPRESSOR) VISUAL SERVICE INDICATOR (THREADED TYPE) O-RING LOCKING SCREW CANNISTER ASSEMBLY FILTER ELEMENT VALVE, BYPASS W/STAINLESS STEEL BALLS

4-28 SHEET 2

BI012535

DRAIN MANIFOLD ASSEMBLY ASSEMBLY 1481782 REVISION -

3

5

6

7

5

6

7

2

1

3

4

9

10

4-29 SHEET 1

8

BI012535

DRAIN MANIFOLD ASSEMBLY ASSEMBLY 1481782 REVISION -

ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10

1 1 2 1 3 4 2 1 2 2

EA EA EA EA EA EA EA EA EA EA

1481782 401426 18563 36669-050 337485 30069-050 39464 18565 37407 42554 6293

DESCRIPTION DRAIN MANIFOLD ASSEMBLY MANIFOLD, HYDRAULIC DRAIN ADAPTER, 90 DEG ADAPTER, 90 DEG ADAPTER, 90 DEG ADAPTER, STRAIGHT PLUG ADAPTER, STRAIGHT PLUG ADAPTER, 90 DEG ADAPTER, STRAIGHT PLUG CAPSCREW, HEX HEAD - GR5 (1/3-20UNC, 3.000L) NUT, LOCK (1/4-20UNC, ELASTIC COLLAR)

4-29 SHEET 2

BI012535

AIR COMPRESSOR ASSEMBLY (2400/100) ASSEMBLY 1691939 REVISION A

16 4 17

19

12

19

10 11 6 17

15

5

8

9

7 18 4 1

4-30 SHEET 1

BI012535

AIR COMPRESSOR ASSEMBLY (2400/100) ASSEMBLY 1691939 REVISION A

4

17 8 5

2 13 14 13 14

6 9 3

7 18

3

2

4-30 SHEET 2

BI012535

AIR COMPRESSOR ASSEMBLY (2400/100) ASSEMBLY 1691939 REVISION A

ITEM QTY. U/M PART NO. 1

1

EA

1691939 1691936

2 3 4 5 6 7 8 9 10 11 12

1 1 1 1 2 2 4 4 9 16 14

EA EA EA EA EA EA EA EA EA EA EA

414766 421190 421214 421226 7819 42789 42711 42606 408674 55185 42778

13 14 15 16 17 18 19

6 6 7 7 1 2 2

EA EA EA EA EA EA EA

7799 5984 421528 421560 421536 430439 1696138

DESCRIPTION AIR COMPRESSOR ASSEMBLY (2400/100) AIR COMPRESSOR PACKAGE SERVICE ITEMS (2400/100) TORSIONAL DRIVE COUPLING BUSHING, TAPER-LOCK ADAPTER, ENGINE TO COMPRESSOR BRACKET, MOUNTING CAPSCREW, HEX HEAD - GR5 (7/8-9UNC, 3.500L) NUT, LOCK (7/8-9UNC, ELASTIC STOP) CAPSCREW, HEX HEAD - GR5 (3/4-10UNC, 2.750L) NUT, LOCK (3/4-10UNC, ELASTIC STOP) CAPSCREW, HEX HEAD - METRIC (M12 X 80MM) WASHER, FLAT (1/2, HARDENED) CAPSCREW, SOCKET HEAD - GR8 (5/8-11UNC, 2.250L) CAPSCREW, HEX HEAD - GR5 (5/8-11UNC, 1.500L) WASHER, LOCK (5/8, SPRING) STUD NUT SPACER, ENGINE FLYWHEEL SHIM, COMPRESSOR MOUNT COVER, FLYWHEEL - COMPRESSOR

4-30 SHEET 3

SECT-PAGE 4-31 4-34

BI012535

AIR COMPRESSOR PACKAGE SERVICE ITEMS (2400/100) ASSEMBLY 1691936 REVISION A

13

15

16

4-31 SHEET 1

BI012535

AIR COMPRESSOR PACKAGE SERVICE ITEMS (2400/100) ASSEMBLY 1691936 REVISION A

ITEM QTY. U/M PART NO. 1691936 1

1

EA

V015542

2 3 4 5 6 7 8 9 10 11 12

1 1 1 1 1 1 1 1 6 1 1 1 1 1 1 1 1

EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA

V015310 V013369 87863 -----83326 65627 V014900 1577398 1577399 V013893 82218 22299 49609 22483 V015342 441751 V014893

13 14 15 16

DESCRIPTION AIR COMPRESSOR PACKAGE SERVICE ITEMS (2400/100) COMPRESSOR AIR END ATTACHMENTS W/BUTTERFLY (2400/100) RECEIVER TANK ASSEMBLY GAUGE, OIL TEMP (2") GAUGE, PRESSURE INSTRUMENT PANEL VALVE, BALL SWITCH ALARM STAT (234-240 DEG) BUSHING, REDUCING (1/2 x 38) TUBE, OIL STOP VALVE FLANGE KIT, SPLIT - 2" VITON FLANGE VALVE ASSEMBLY, THERMAL/BYPASS (not shown) repair kit VALVE, HIGH/LOW PRESSURE SELECT repair kit DISCHARGE VALVE ASSEMBLY (not shown) VALVE, REGULATOR HP - SELF RELIEVING VALVE, PRESSURE REGULATOR (3-200PSI)

4-31 SHEET 2

SECT-PAGE 4-32 4-33

BI012535

COMPRESSOR AIR END ATTACHMENTS W/BUTTERFLY (2400/100) ASSEMBLY V015542 REVISION -

13 5

20

33

2

4

22

18

23

29

33 27

30 31

18

25 26 10

3

20

17

8

7 9

12

29

11

28

6

25 19

9

16 19

24 1

29 21

15

14

32

4-32 SHEET 1

33

BI012535

COMPRESSOR AIR END ATTACHMENTS W/BUTTERFLY (2400/100) ASSEMBLY V015542 REVISION -

ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33

1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 2 6 2 1 12 1 4 2 1 4 2 7 12 2 1 3

EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA

V015542 V010634 V013700 V013699 V013701 V013702 V013703 ------V011804 68859 63200 V015165 61750 V009088 V015346 ------------------------------------V010594 ------V010595 ------------------------------------------------V004191 V004195

DESCRIPTION COMPRESSOR AIR END ATTACHMENTS W/BUTTERFLY (2400/100) FLANGE, DISCHARGE VALVE ADAPTER ROD, CONTROL - BALL END - FEMALE ROD, CONTROL - BALL END - MALE LEVER, INLET CONTROL CYLINDER, INLET SUPPORT, CYLINDER MOUNTING ADAPTER, INLET - 10" WITH 1" PORT ORIFICE, CONTROL - .047 GASKET SILENCER, AIR VALVE, INLET (10" W/GREASE FITTINGS) BRACKET, CLEVIS AND PIN BUSHING, REDUCING (1/4X1/8) BUSHING, REDUCING (1/2x1/4) PLUG, PIPE - 1/2" PLUG, PIPE - 1" NUT, JAM - RH (3/8-24) NUT, JAM - RH (1/2-204) NUT, HEX - (5/16-18, PLATED) NUT, HEX - LOCKING (12/13) O-RING (VITON) CAPSCREW, HEX HEAD - GR8 (7/8-9UNC, 3.50L) CAPSCREW, FERRY HEAD - (1/4-20, 1.00L) CAPSCREW, FERRY HEAD - GR5 (1/2-13, 2.00L) CAPSCREW, HEX HEAD - GR5 (1/2-24, 2.00L) CAPSCREW, HEX HEAD - GR5 (3/8-24, 1 1/20L) SCREW, HEX SER WASHER (5/6-18, 0.750L) SCREW, HEX SER WASHER (5/6-18, 1.50L) WASHER, SPRING LOCK (1/2") WASHER, SPRING LOCK (7/8", PLATED) WASHER CONN, 37 FL/MPT (1/4x1/4") ELBOW, 37 FL - 90M (1/4x1/4")

4-32 SHEET 2

BI012535

RECEIVER TANK ASSEMBLY ASSEMBLY V015310 REVISION -

41 5

43 16

46

12 56

44

65

37 49

35

51

58 20

43

34

41 49

4 19

59

43

45

15

1 53 57 54 6 18 7 17

11

47

70 9

10

8

52 68

64

55 59 14

31 61 25 29

48 66 39

67

43

13 23

2 2

23

3

71

21

4-33 SHEET 1

BI012535

RECEIVER TANK ASSEMBLY ASSEMBLY V015310 REVISION -

42

36

42

30

69

35

36

69

65 28

69

69

50

62

38

42

28

63

69 69

32

36 40

24

69

22 40

27 24 33

59

36 60

4-33 SHEET 2

BI012535

RECEIVER TANK ASSEMBLY ASSEMBLY V015310 REVISION -

ITEM QTY. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48

2 2 1 1 1 2 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 1 1 2 1 1 1 1 1 1 2 4 1 1 1 2 2 3 4 1 1 2 1 1

U/M EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA PLUG EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA

PART NO. V015310 V010561 V010562 V010563 V010564 V010565 V010566 V010567 V010568 V010569 V010570 V010571 V010572 V010573 V010574 V010576 V010577 V010596 V010578 V010579 V010580 V010581 V010582 V014891 44753 45639 56692 45648 49615 49613 441749 -----V010584 -----V003187 ----------V015340 -----V015345 V009088 V014885 ----------V009087 -----V004183 ----------V015347

DESCRIPTION RECEIVER TANK ASSEMBLY CONNECTOR, FLEX PLUG, SIGHT GLASS KIT, FLANGE/SPLIT CONNECTOR, TUBE FLANGE, SPLIT FILTER ASSEMBLY ORIFICE, 1/8"NPT x 1/32" ORIFICE, 1/8"NPT x 3/32" GLASS, SIGHT/ORIFICE BLOCK ELEMENT KIT, SEPARATOR - PRIMARY ELEMENT KIT, SEPARATOR - SECONDARY BOOM, SUMP HEAD LIFTING TANK, OIL SEPARATOR VALVE, RELIEF - 160 LB SUPPORT, OIL RETURN SIGHTGLASS VALVE, MINIMUM PRESSURE Repair Kit, Minimum Pressure Valve TUBE, OIL RETURN - PRIMARY STR TUBE, OIL RETURN - SECONDARY STR TUBE, RETURN - PRIMARY 90 DEG TUBE, RETURN - SECONDARY 90 DEG ADAPTER, 2 1/2" TO 2" NEEDLE VALVE PLUG O-Ring, Plug SILENCER, AIR 1/2 INDICATOR, DELTA Valve, Blowdown (NO) Valve, Running Blowdown (NC) GASKET HOSE, MED PRESSURE 0.25 X 015" HOSE, MED PRESSURE 0.25 X 044" HOSE, MED PRESSURE 0.50 X 015" ORIFICE, .187 .50M X .50M UNION, PIPE-BRS SEAT 1 INCH 150 LB CROSS, PIPE 1 INCH 300 LB ELBOW, PIPE - 90 DEG - 1/2 INCH 300 LB ELBOW, PIPE - 90 DEG - 1 INCH 300 LB TEE, PIPE - 1/2 INCH - 300 LB BUSHING, REDUCER - 1/4 x 1/8 INCH STL BUSHING, REDUCER - 3/4 x 1/2 INCH STL BUSHING, REDUCER - 1 x 1/4 INCH STL BUSHING, REDUCER - 1 x 1/2 INCH STL PLUG, PIPE - 1/4 INCH - 3000 LB STL PLUG, PIPE - 1/2 INCH - 3000 LB STL PLUG, PIPE - 3/4 INCH - 3000 LB STL ELBOW, TUBE UNION - 1/4 INCH CONNECTOR, TUBE - STR THD - 1/4 x 7/16 INCH NIPPLE, PIPE XS 1/8 x 1 1/2 INCH 4-33 SHEET 3

BI012535

RECEIVER TANK ASSEMBLY ASSEMBLY V015310 REVISION -

ITEM QTY. 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71

2 1 1 1 4 1 1 2 4 4 3 1 1 1 1 1 2 1 1 1 8 1 1

U/M EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA

PART NO. -------------------------V010585 --------------------V004191 V015351 V004193 V004195 V015352 -----V015342 -------------------------------

DESCRIPTION NIPPLE, PIPE XS 1 x CLOSE NIPPLE, PIPE XS 1 x 2 1/2 INCH NIPPLE, PIPE XS 1 x 5 INCH NUT, HEX UNFINISHED 3/4 - 10 NUT, HEX PLTD 5/8-11 O-RING, VITON 5 3/8 X 1/8" CAPSCREW, HEX 3/4-10 X 2 1/2 CAPSCREW, HEX 1/2-13 x 2 3/4 WASHER, SPIROLOCK REG PLTD 5/8 INCH STUD, THREADED 5/8-11 x 3 CONNECTOR, 37FL/MPT 1/4 x 1/4 INCH PLTD CONNECTOR, 37FL/MPT 1/2 x 1/2 INCH PLTD ELBOW, 37FL 90M 1/4 x 1/8 INCH ELBOW, 37FL 90M 1/4 x 1/4 INCH ELBOW, 37FL 90M 1/2 x 1/2 INCH ELBOW, PIPE 90M/F 1/4 x 1/4 INCH TEE, 37FL M RN 1/4 x 1/4 INCH ELBOW, PIPE 90 DEG 2 INCH 150 LB PLT NIPPLE, PIPE XS 2 INCH x CLOSE PLT COUPLING, PIPE 1/4 INCH 300 LB PLT NIPPLE, PIPE HX 1/2 INCH x 1/2 INCH PLTD TEE, MALE PIPE 1/4 INCH BRASS CONNECTOR, 90 DEG STRXJIC 1 1/16 x 1 1/16

4-33 SHEET 4

BI012535

TORSIONAL DRIVE COUPLING ASSEMBLY 414766 REVISION -

1

2

4-34 SHEET 1

BI012535

TORSIONAL DRIVE COUPLING ASSEMBLY 414766 REVISION -

ITEM QTY. U/M PART NO. 1 2

1 1

EA EA

414766 V010351 V010352

DESCRIPTION TORSIONAL DRIVE COUPLING FLANGE ELEMENT, RUBBER

4-34 SHEET 2

BI012535

PUMP DRIVE ASSEMBLY ASSEMBLY 439620 REVISION J

19

3

11

5

42

29 36

42 5

10

40 26

20

20

33 32

29 36

11

1

10

3

9 10 20

4

40 26

5

5

29

66 36

23 31

66 36

9

9 10

20

25 39 41

39 41

25 1

21

7

29

8

35 28

50

10

21

43

43

8

24

36 21

46

7

20

24

8 27

6

20

56

30 37

6

7

2 35 28

38 34 15

30 37 56

21

7

8

57 15 34

2 12 13 17 18

45

44

7

8 27

22 26

58

22

65

26

30

44 16 14 40 26

37

61

2

48

22 22 26

47

30 37 44

30 37

22 26

49

14

20

22 26

16 14

4-35 SHEET 1

26

59 60

BI012535

PUMP DRIVE ASSEMBLY ASSEMBLY 439620 REVISION J

50 51 52 53

22

37

26

30

1 4 29

16

49 22 22 26

26

7

25 21

8

45

9

67

10

47

26

30 37 22 26

22

30 37

16 14 49 54 55 49

38 45

63

44 22

22 26

22 26

44 47

47

26 64

45

54 49 62

49

4-35 SHEET 2

BI012535

PUMP DRIVE ASSEMBLY ASSEMBLY 439620 REVISION J

ITEM QTY. U/M PART NO. 1 2 3 4 5

1 2 1 1 2

EA EA EA EA EA

6 7

1 12

EA EA

439620 421997 1493882 421077 414277 416962 V004942 435452 42824

8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 47 48

12 6 22 1 1 1 2 1 2 2 4 1 5 3 10 2 4 2 12 2 4 3 6 2 4 8 1 4 12 6 2 8 2 8 1 2 2 4 5 2

EA EA EA EA EA EA EA EA EA EA EA KIT EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA

66918 5972 5975 422458 437877 437878 18556 421343 439639 16584 437892 419972 37938 56488 37823 16379 37819 58426 56439 439084 6002 353311 439085 420487 33477 5986 421339 6096 510093 36747 435483 42615 31804 5965 38061 58495 438004 39465 51120 56787

DESCRIPTION PUMP DRIVE ASSEMBLY PUMP DRIVE GEARBOX (4 PAD) VARIABLE DISPLACEMENT PUMP PUMP, GEAR - FAN PUMP, DUST COLLECTOR/WATER INJECTION VALVE, RELIEF cartridge seal kit MAIN PUMP - OPEN LOOP CAPSCREW, SOCKET HEAD - GR8 (3/4-10UNC, 2.000L) WASHER, FLAT (3/4, HARDENED) CAPSCREW, HEX HEAD - GR5 (1/2-13UNC, 1.500L) WASHER, LOCK (1/2, SPRING) ADAPTER, HEX SOCKET ADAPTER, PUMP - 3" ADAPTER, PUMP - 3 1/2" TO 3" ADAPTER, ELBOW - 90 DEG FLANGE, SPLIT ADAPTER, MODIFIED - 90 DEG O-RING CAPSCREW, SOCKET HEAD KIT, FLANGE ADAPTER, ELBOW - 90 DEG GASKET, PUMP - ROTARY/PROPEL ADAPTER, 90 DEG O-RING ADAPTER, 90 DEG GASKET, B - FLANGE - PUMP ADAPTER, NUT HEX CAP ADAPTER, PLUG WASHER, LOCK (5/16) ADAPTER, SPLIT FLANGE KIT ADAPTER, ELBOW - 90 DEG ADAPTER, 90 DEG. FLANGE, SPLIT CAPSCREW, HEX HEAD - GR5 (1/2-13UNC, 1.750L) ADAPTER, MAIN PUMP TO HYD. MANIFOLD CAPSCREW, HEX HEAD - GR5 (5/16-18UNC, 1.000L) CAPSCREW - GR8 (1/2-13UNC, 5.500L) ADAPTER, STRAIGHT ADAPTER, SPLINE - GEAR BOX CAPSCREW, HEX HEAD - GR5 (3/4-10UNC, 1.500L) ADAPTER, ELBOW - 90 DEG WASHER, LOCK (3/4, SPRING) ADAPTER, PLUG - STRAIGHT HYDRAULIC FILTER ASSEMBLY (CHARGE) HYDRAULIC CHARGE VALVE ADAPTER, PLUG - STRAIGHT ADAPTER, 90 DEG ADAPTER, STRAIGHT - SWIVEL 4-35 SHEET 3

SECT-PAGE 4-36 4-38 4-39

4-40

4-41 4-42

BI012535

PUMP DRIVE ASSEMBLY ASSEMBLY 439620 REVISION J

ITEM QTY. U/M PART NO. 49 50 51 52 53 54 55 56 57 58 59

5 1 1 1 1 2 1 2 1 1 2

EA EA EA EA EA EA EA EA EA EA EA

60 61 62 63 64 65 66 67

2 2 1 1 1 1 2 1

EA EA EA EA EA EA EA EA

33482 4331509 6751 38709 8305 89007 55136 37819 45302 45301 407730 V004939 30870 56256 438977 69173 1516407 68831 321127 321024

DESCRIPTION ADAPTER, STRAIGHT FILTER, AIR ELBOW, PIPE ADAPTER, STRAIGHT COUPLING, PIPE ADAPTER, RUN TEE ADAPTER, 90 DEG - SWIVEL ADAPTER, 90 DEG ADAPTER, RUN TEE ADAPTER, 90 DEG - SWIVEL VALVE, RELIEF cartridge ADAPTER, STRAIGHT ADAPTER, RUN TEE VALVE, RELIEF - PILOT OPERATED ADAPTER, 90 DEG ADAPTER, STRAIGHT - SWIVEL ADAPTER, STRAIGHT SPLIT FLANGE KIT - 20 CD 61 SPLIT FLANGE KIT - 16 CD 61

4-35 SHEET 4

SECT-PAGE

BI012535

PUMP DRIVE GEARBOX (4 PAD) ASSEMBLY 421997 REVISION C

16

12

11

17

15 10 28 15

14 31 29 30

13

7

14 20

19 1

23

4

21

18

26

22

27

27

24 6

3 5 7

2 25

27

2

25

27

4-36 SHEET 1

8

9

9

8

BI012535

PUMP DRIVE GEARBOX (4 PAD) ASSEMBLY 421997 REVISION C

ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33

1 1 1 2 3 6 24 24 24 1 1 1 1 3 2 1 2 1 1 1 1 1 1 1 2 1 4 2 1 1 4 1 1

EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA

421997 V009581 V009582 V009583 20998 V009584 21443 V009585 V004359 99448 V009586 V009587 V009588 V000415 99435 V000416 ----------V011215 V009590 V009591 V009592 V009593 V009594 V009595 V009596 V009597 V009598 V009599 V009600 20480 V009601 V015127 V015128

DESCRIPTION PUMP DRIVE GEARBOX (4 PAD) HOUSING ASSEMBLY (4 PAD) GASKET, HOUSING TROUGH, OIL CAPSCREW GEAR, 30T BEARING CAPSCREW NUT, HEX WASHER, LOCK ELBOW, 90 DEG BUSHING, REDUCING BREATHER, 0 PSI PLUG, MAGNETIC PLUG, PIPE PLUG, PIPE PLATE, IDENTIFICATION SCREW, DRIVE LINESHAFT ASSEMBLY, INPUT (GEARBOX) ADAPTER, SAE C RING, ADAPTER ADAPTER, PUMP - SAE B O-RING DRIVE SHAFT C, 19T-8/16P M SLEEVE, ADAPTER DRIVE SHAFT D/E, 19T-8/16P EXT O-RING O-RING PIN, DOWEL COVER PLATE O-RING CAPSCREW DIPSTICK TUBE (not shown) DIPSTICK (not shown)

4-36 SHEET 2

SECT-PAGE

4-37

BI012535

LINESHAFT ASSEMBLY, INPUT (GEARBOX) ASSEMBLY V011215 REVISION -

2

5

7

4

9 6

1

8

3 4-37 SHEET 1

BI012535

LINESHAFT ASSEMBLY, INPUT (GEARBOX) ASSEMBLY V011215 REVISION -

ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9

1 1 4 1 1 1 1 1 1

EA EA EA EA EA EA EA EA EA

V011215 421114 V009605 5972 30169 V004038 V011216 V011217 V011218 V011219

DESCRIPTION LINESHAFT ASSEMBLY, INPUT (GEARBOX) SHAFT, FLANGED BEARING, BALL CAPSCREW, HEX HEAD - GR5 (1/2-13UNC, 1.500L) O-RING RING, RETAINING - INTERNAL RING, RETAINING - EXTERNAL SPACER HOUSING SEAL, OIL

4-37 SHEET 2

BI012535

PUMP, GEAR - FAN ASSEMBLY 421077 REVISION -

8 7 5 4 9 13 6

3 2 1

7 8 10 6

11

10

12 11 16 10

10

11

8

7

15

11

14

20 6

18

5

7 17

8 6

4-38 SHEET 1

19

BI012535

PUMP, GEAR - FAN ASSEMBLY 421077 REVISION -

ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

1 1 1 1 1 8 4 4 4 1 4 16 1 1 1 1 1 1 4 4 4

EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA

421077 63004 V009937 V009938 V010329 V004209 V009956 V009940 V009941 V009942 V010330 V009944 V009945 V010331 V010332 V010333 V010334 V010335 V010336 ------18677 ------V006789

DESCRIPTION PUMP, GEAR - FAN RING, SNAP BEARING, OUTBOARD SEAL COVER, SHAFT END PLUG BUSHING SEAL, CHANNEL SEAL, CHANNEL PLATE, THRUST INTEGRAL DRIVE SHAFT & GEAR SET SEAL, GASKET PIN, DOWEL HOUSING, GEAR CARRIER, BEARING SHAFT, CONNECTING GEAR SET, MATCHED HOUSING, GEAR COVER, PORT END STUD OR CAPSCREW WASHER NUT SEAL KIT (Includes items 7 & 10)

4-38 SHEET 2

BI012535

PUMP, DUST COLLECTOR/WATER INJECTION ASSEMBLY 414277 REVISION -

8 7

5 4

9 3 1

6

2

20 5 18 7 17

8 12 6 10

11

4-39 SHEET 1

19

BI012535

PUMP, DUST COLLECTOR/WATER INJECTION ASSEMBLY 414277 REVISION -

ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 17 18 19 20

1 1 1 1 1 4 2 2 1 1 2 4 1 1 1 1 1 1

EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA EA. EA. EA. EA.

414277 35818 V004207 18669 V004208 V004209 V008634 V004210 V004211 V004212 V007347 V004213 V004214 V004217

V007354

DESCRIPTION PUMP, DUST COLLECTOR/WATER INJECTION SNAP RING OUTBOARD BEARING SEAL SHAFT END COVER PLUG BUSHINGS CHANNEL SEAL CHANNEL SEAL THRUST PLATES INTEGRAL DRIVE SHAFT AND GEAR SET GASKET SEAL DOWEL PINS GEAR HOUSING PORT END COVER STUDS OR CAP SCREWS WASHERS NUTS SEAL KIT, PUMP (Includes items 3, 7 & 10)

4-39 SHEET 2

BI012535

MAIN PUMP - OPEN LOOP ASSEMBLY 435452 REVISION A

9 8

4

22 3 1

2

19 21

6

20

5 16 14

19

13 12

18 17

11 15

10

36 35

14 12 11

33 32 29 28 26 25 24 23

4-40 SHEET 1

27

30

34

35

BI012535

MAIN PUMP - OPEN LOOP ASSEMBLY 435452 REVISION A

ITEM QTY. U/M PART NO.

DESCRIPTION

PLEASE INCLUDE THE SERIAL NUMBER OF THE PUMP WHEN ORDERING PARTS TO ENSURE CORRECT ITEMS ARE PURCHASED

1 2 3 4 5 6 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 32 33 34 35 36

1 1 1 1 1 1 1 1 1 2 2 1 3 9 1 1 4 1 1 1 1 1 1 1 1 1 1 1 2 1 1

1

EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA

435452 V014341 V014342 V014343 -----V014359 V014360 --------------------------------------------------------------------------------------------------------------------------------------------V014345

MAIN PUMP - OPEN LOOP RING, RETAINING - 80 X 2.5 RING, SUPPORT - METAL SHAFT SEAL HOUSING PLUG W/O-RING replacement o-ring RACE TAPERED ROLLER BEARING DRIVE SHAFT PIN SLIDING BEARING CRADLE BUSH PISTON ASSEMBLY PULL BACK PLATE SPACER PLATE HOLDING PLATE SCREW, SOCKET HEAD SPACER PLATE HOLDING PLATE CYLINDER BLOCK ASSEMBLY WASHER SPRING, COMPRESSION WASHER BUSH RING SEAL RING SEAL BUSH SNAP RING ROLLER BEARING SHIM (OPTIONAL) PORT PLATE CYLINDRICAL PIN O-RING LP CONTROL ASSEMBLY

REF

V014546

REF

V014552

HIGH PRESSURE END FLANGE PLUG AND DISPLACEMENT STOP SCREWS SPART PARTS LIST THRU DRIVE AND RELATED PARTS SPARE PARTS LIST

KIT

V014344

SEAL KIT FOR 435452

4-40 SHEET 2

BI012535

HYDRAULIC FILTER ASSEMBLY (CHARGE) ASSEMBLY 58495 REVISION B

1

2 3

4

5

4-41 SHEET 1

BI012535

HYDRAULIC FILTER ASSEMBLY (CHARGE) ASSEMBLY 58495 REVISION B

ITEM QTY. U/M PART NO. 1 2 3 4 5 6

1 1 1 1 1 1

EA. EA. EA. EA. EA. KIT

58495 53201 42399 64695 V011135 22312

DESCRIPTION HYDRAULIC FILTER ASSEMBLY (CHARGE) VISUAL SERVICE INDICATOR (THREADED TYPE) PLUG O-RING O-RING FILTER ELEMENT (SEE NOTE) SEAL KIT (REPAIR 1 FILTER ASSEMBLY) NOTE: Part number V011135, coreless element, comes as part of conversion kit part number V011133. Kit is designed so the metal core is a separate part that remains in the filter housing after initial conversion to coreless design. Therefore, only the coreless element needs to be replaced. Kit V011133 replaces 40983. For metal core only, part number is V011137.

4-41 SHEET 2

BI012535

HYDRAULIC CHARGE VALVE ASSEMBLY 438004 REVISION B

1

3 2

4-42 SHEET 1

BI012535

HYDRAULIC CHARGE VALVE ASSEMBLY 438004 REVISION B

ITEM QTY. U/M PART NO. 1 2

1 2

EA EA

3

1

EA

438004 ------V011225 V006770 344008 V012422

DESCRIPTION HYDRAULIC CHARGE VALVE MANIFOLD ASSEMBLY CHECK VALVE cartridge seal kit VALVE CARTRIDGE cartridge seal kit

4-42 SHEET 2

BI012535

MUFFLER INSTALLATION (ENGINE) ASSEMBLY 4339651 REVISION -

7

1

22

18

3

18

5 11

21

6

6

3

16 8

5 11

21 8 16 21 5

3

21

6

5

11

3

6

11 5 19

19

1 7

4-43 SHEET 1

1

22

4

4

BI012535

MUFFLER INSTALLATION (ENGINE) ASSEMBLY 4339651 REVISION -

13 7

14

2

9

15 7

1

24 23

4 22

9 24 23 19

8

4-43 SHEET 2

BI012535

MUFFLER INSTALLATION (ENGINE) ASSEMBLY 4339651 REVISION -

ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 11 13 14 15 18 19 21 22 23 24

2 8 2 2 4 4 4 2 6 * 8 4 8 1 1 2 2 48 48

EA EA EA EA EA EA EA EA EA FT EA EA EA EA EA EA EA EA EA

4339651 416052 69318 431517 416190 416191 348989 416193 437791 1674617 416197 5991 416333 5988 423331 423332 4338430 421143 42710 319562

DESCRIPTION MUFFLER INSTALLATION (ENGINE) MUFFLER WASHER, BEVEL (3/8) EXHAUST TAPE CAP, RAIN CLAMP, FLEX CLAMP, HOSE CLAMP, MOUNTING BAND KIT, FLANGE GASKET, FLANGE TUBE, EXHAUST - FLEX (*specify length - 2.92 ft) NUT, HEX (3/8-16UNC) BRACKET, MOUNTING CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 1.25L) EXHAUST INLET PIPE EXHAUST INLET PIPE EXHAUST, TURBO OUTLET EXHAUST, OUTLET CAPSCREW, HEX HEAD - GR5 (3/4-10UNC, 2.250L) NUT, LOCK - GR5 (3/4-10UNC)

4-43 SHEET 3

BI012535

PRECLEANER FUEL FILTER INSTALLATION ASSEMBLY 426334 REVISION A

9 7 4

3

2

10 12

11

5

6 8 9

4-44 SHEET 1

BI012535

PRECLEANER FUEL FILTER INSTALLATION ASSEMBLY 426334 REVISION A

ITEM QTY. U/M PART NO. 2 3 4 5 6 7 8 9 10 11 12

2 2 2 2 2 * 3 4 1 1 1

EA EA EA EA EA FT FT EA EA EA EA

426334 16083 5989 9134 80190 34865 15158 15158 319665 426353 30067 305493

DESCRIPTION PRECLEANER FUEL FILTER INSTALLATION WASHER, FLAT (3/8, TYPE A) WASHER, LOCK (3/8, SPRING) CAPSCREW, SOCKET HEAD - GR8 (3/8-16UNC, 0.750L) ADAPTER, PLUG - STRAIGHT ADAPTER, ELBOW - 90 DEG HOSE, FUEL - BULK (*7.50 FT) HOSE, FUEL - BULK FITTING, HOSE - SWIVEL VALVE, CHECK ADAPTER, STRAIGHT ADAPTER, STRAIGHT - SWIVEL

4-44 SHEET 2

BI012535

SECTION 5 - DUST CONTROL

DESCRIPTION

ASSEMBLY NO.

DUST CURTAIN ASSEMBLY (30 DEG) DUST CURTAIN INSTALLATION DUST CURTAIN HOSE PLUMBING DUST CURTAIN ASSEMBLY - FRONT DUST CURTAIN HOSE PLUMBING - FRONT WATER INJECTION INSTALLATION (964 GALLON) WATER PUMP ASSEMBLY HYDRAULIC MOTOR VALVE, FLOW CONTROL WATER INJECTION HOSE KIT (964 GALLON) WATER TANK (600 GALLON)

1067209 440572 423895 433612 433645 1511270 87252 43379 81239 1511346 427417

SECT5 SHEET 1

SECT-PAGE 5-1 5-2 5-3 5-4 5-5 5-6 5-7 5-8 5-9 5-10 5-11

BI012535

DUST CURTAIN ASSEMBLY (30 DEG) ASSEMBLY 1067209 REVISION C

15 16

4 25 26 27

4 25 26 27 4 25 26 27

14 23 1 2

15 16

5-1 SHEET 1

BI012535

DUST CURTAIN ASSEMBLY (30 DEG) ASSEMBLY 1067209 REVISION C

23 25 26 27 17 13

14

1

4 20 21 22 8

9 8

18

9

2

19 19 18

3 10 11

5-1 SHEET 2

BI012535

DUST CURTAIN ASSEMBLY (30 DEG) ASSEMBLY 1067209 REVISION C

ITEM QTY. U/M PART NO. 1 2 3 4 8

1 1 1 4 2

EA EA EA EA EA

1067209 75137 403397 54808 1621297 7826

9 10

2 6

EA EA

42701 42543

11 13

6 2

EA EA

6293 30835

14 15 16 17 18 19 20 21 22 23 24 25 26 27

1 2 2 1 2 2 2 1 2 1 1 8 8 8

EA EA EA EA EA EA EA EA EA EA EA EA EA EA

440572 35624 77849 84885 329095 320078 13065 435162 5989 431047 423895 67981 42627 58363

DESCRIPTION DUST CURTAIN ASSEMBLY (30 DEG) HYDRAULIC CYLINDER ASSEMBLY WELDMENT, LEVER STIFFENER, HYDRAULIC SUPPORT, LUG 105241-050 CAPSCREW, HEX HEAD - GR5 (1-8UNC, 4.000L) NUT, LOCK (1-8UNC, ELASTIC COLLAR) 123699 CAPSCREW, HEX HEAD - GR5 (1/4-20UNC, 1.500L) NUT, LOCK (1/4-20UNC, ELASTIC COLLAR) 119438 ADAPTER, ELBOW 90 DEG (8MNPT X -8MJIC) DUST CURTAIN INSTALLATION 120271 ADAPTER, ELBOW 1755738 ADAPTER VALVE, COUNTERBALANCE DUPF692 ADAPTER, ELBOW DUPF388 ADAPTER, STRAIGHT CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 2.000L) BAR, TAPPED - CB VALVE 121071 WASHER, LOCK (3/8, SPRING) LUG, SUPPORT - DUST CURTAIN DUST CURTAIN HOSE PLUMBING CAPSCREW, HEX HEAD - GR8 (1/2-13UNC, 4.500L) WASHER, FLAT (1/2) NUT, HEX - GR8 (1/2-13UNC)

5-1 SHEET 3

SECT-PAGE 3-39

5-2

5-3

BI012535

DUST CURTAIN INSTALLATION ASSEMBLY 440572 REVISION A

9

4

7

8

10

5

11 12

1 6 8 2

9

3

5-2 SHEET 1

BI012535

DUST CURTAIN INSTALLATION ASSEMBLY 440572 REVISION A

ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12

1 1 1 1 1 1 1 2 2 1 77 77

EA EA EA EA EA EA EA EA EA EA EA EA

440572 431729 431728 440341 440340 440376 440380 440381 440379 440377 440378 42575 7972

DESCRIPTION DUST CURTAIN INSTALLATION CURTAIN, DUST - FRONT CURTAIN, DUST - REAR CURTAIN, DUST - LH SIDE CURTAIN, DUST - LH SIDE RETAINER, FRONT STRIP RETAINER, FRONT RIGHT RETAINER, FRONT LEFT RETAINER, FRONT SIDE RETAINER, REAR SIDE STRIP RETAINER, REAR STRIP CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 1.750L) NUT, LOCK (3/8-16UNC)

5-2 SHEET 2

BI012535

DUST CURTAIN HOSE PLUMBING ASSEMBLY 423895 REVISION C

1 2

2

1

3 4

5-3 SHEET 1

BI012535

DUST CURTAIN HOSE PLUMBING ASSEMBLY 423895 REVISION C

ITEM QTY. U/M PART NO. 1 2 3 4

2 2 1 1

EA EA EA EA

423895 1517241 438280 1593227 1593583

DESCRIPTION DUST CURTAIN HOSE PLUMBING HOSE ASSEMBLY (JCAF310-08-270) HOSE ASSEMBLY (JCAF310-08-58) HOSE ASSEMBLY (JCA8G2L-08-16) HOSE ASSEMBLY (JCA8G2L-08-26)

5-3 SHEET 2

BI012535

DUST CURTAIN ASSEMBLY - FRONT ASSEMBLY 433612 REVISION B

5

4

4

12

1

4

2

6

6 7

7

3 10 11

5-4 SHEET 1

BI012535

DUST CURTAIN ASSEMBLY - FRONT ASSEMBLY 433612 REVISION B

4

5 13

1

12

2

7 6 7 3 10 11

14

5-4 SHEET 2

BI012535

DUST CURTAIN ASSEMBLY - FRONT ASSEMBLY 433612 REVISION B

ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 10 11 12 13 14 15

1 1 2 4 1 2 4 6 6 1 2 2 1

EA EA EA EA EA FT EA EA EA EA EA EA EA

433612 439628 438091 433640 89260 433633 51703 52491 42543 6293 433634 30835 35626 433645

DESCRIPTION DUST CURTAIN ASSEMBLY - FRONT HYDRAULIC CYLINDER WELDMENT, LEVER -DUST CURTAIN STIFFENER, FRONT SUPPORT, LUG LUG, CYLINDER CHAIN, 3/16 - WELDED LINK CHAIN CAPSCREW, HEX HEAD - GR5 (1/4-20UNC, 1.500L) NUT, LOCK ARM, LEVER - FRONT ADAPTER, ELBOW - 90 DEG ADAPTER, TEE DUST CURTAIN HOSE PLUMBING - FRONT

5-4 SHEET 3

SECT-PAGE 4-27

5-5

BI012535

DUST CURTAIN HOSE PLUMBING - FRONT ASSEMBLY 433645 REVISION C

2

1

5-5 SHEET 1

BI012535

DUST CURTAIN HOSE PLUMBING - FRONT ASSEMBLY 433645 REVISION C

ITEM QTY. U/M PART NO. 1 2

1 1

EA EA

433645 1593588 1593589

DESCRIPTION DUST CURTAIN HOSE PLUMBING - FRONT HOSE ASSEMBLY (JCAG2L-08-220) HOSE ASSEMBLY (JCAG2L-08-228)

5-5 SHEET 2

BI012535

WATER INJECTION INSTALLATION (964 GALLON) ASSEMBLY 1511270 REVISION C

67 66 49

4

21

5-6 SHEET 1

BI012535

WATER INJECTION INSTALLATION (964 GALLON) ASSEMBLY 1511270 REVISION C

20 32

22

19

8

21

18 17 38

3 13 15 16 24 26

41 14 7 1

21

25 24 23

22

2

11

9 47 46 44 45 43

10

42 24

48 6

31

27

28 4

29

6 32

4

27 13

40

29

31 10 11 34

5-6 SHEET 2

32

30

BI012535

WATER INJECTION INSTALLATION (964 GALLON) ASSEMBLY 1511270 REVISION C

33

39 5 21 5 21 21 35 36 12

5-6 SHEET 3

BI012535

WATER INJECTION INSTALLATION (964 GALLON) ASSEMBLY 1511270 REVISION C

66

18

64 65

68 69

40

63

67

41

54 7

19

49 57 60 61

51 56 55 56 55

65 64 67

57 58 59

68 69

61 60

5-6 SHEET 4

66

BI012535

WATER INJECTION INSTALLATION (964 GALLON) ASSEMBLY 1511270 REVISION C

ITEM QTY. U/M PART NO. 1 2 3 4

1 1 1 1

EA EA EA EA

1511270 87252 43379 426279 421036

5 6 7 8 9 10 11 12

1 2 2 1 1 2 2 2

EA EA EA EA EA EA EA EA

81239 320204 40349 40395-050 87579 33481 403801 6413

13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47

1 1 1 1 1 1 1 1 3 2 8 14 8 4 2 4 8 4 2 3 1 1 1 1 1 1 1 2 1 2 4 8 8 4 2

EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA

426280 35435 426282 426281 37414 33341-050 44431 53930 65326 37670 42570 5989 7972 5988 8296 74001 42631-050 42789 34988 6719 38686 410192 412865 407180 1511346 404113 407100 400984 31397 42567 6635 42629-050 5984 5978 1500851

DESCRIPTION WATER INJECTION INSTALLATION (964 GALLON) WATER PUMP ASSEMBLY HYDRAULIC MOTOR COUPLING, CHAIN HUB TANK, FRONT FUEL/WATER - 364 GALLON W/HEATERS VALVE, FLOW CONTROL PLUG, PIPE - SQUARE SOCKET STRAINER, WATER VALVE, CHECK MOUNT, WATER PUMP - WELDMENT ADAPTER, STRAIGHT ADAPTER, STRAIGHT SETSCREW, SOCKET HEAD (1/4-20UNC, 0.250L CUP POINT) COUPLING, CHAIN HUB ADAPTER, ELBOW - 90 DEG COVER, CHAIN COUPLING CHAIN, COUPLING ADAPTER, RUN TEE ADAPTER, STRAIGHT ADAPTER, STRAIGHT VALVE, RELIEF ADAPTER, 90 DEG ADAPTER, 90 DEG CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 1.000L) WASHER, LOCK (3/8, SPRING) NUT, LOCK (3/8-16UNC, ELASTIC COLLAR) CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 1.250L) PLUG, SQUARE HEAD CAPSCREW, HEX HEAD - GR5 (7/8-9UNC, 8.000L) WASHER, FLAT (7/8, TYPE A) NUT, LOCK (7/8-9UNC, ELASTIC COLLAR) BUSHING, PIPE STREET PLUG, SQUARE HEAD ADAPTER, ELBOW - 90 DEG ADAPTER, ELBOW - 90 DEG SHAFT EXTENSION - FLOW CONTROL COUPLING, SHAFT WATER INJECTION HOSE KIT (964 GALLON) GUARD, WATER PUMP BRACKET, FLOW VALVE VALVE, CHECK ADAPTER, STRAIGHT CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 0.500L) CAPSCREW, HEX HEAD - GR5 (5/8-11UNC, 3.000L) WASHER, FLAT (5/8, TYPE A) WASHER, LOCK (5/8, SPRING) NUT, HEX - GR5 (5/8-11UNC) ANGLE, WATER PUMP ADJUSTABLE 5-6 SHEET 5

SECT-PAGE 5-7 5-8

5-9

5-10

BI012535

WATER INJECTION INSTALLATION (964 GALLON) ASSEMBLY 1511270 REVISION C

ITEM QTY. U/M PART NO. 48 49 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69

2 1 4 1 1 1 10 10 2 1 1 2 2 1 1 8 8 1 1 2 2

EA EA FT EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA

1500852 427417 428108 8359 5950 6008 5965 7803 8314 320181 8370 36378-050 32104 33336 1479603 5975 5977 431586 431588 432677 432687

DESCRIPTION BAR, DETAIL MOUNT - WATER PUMP WATER TANK (600 GALLON) TUBING, PVC - CLEAR NIPPLE, PIPE (3/4 NPT X 1.50, SCH 80) PLUG, SQUARE HEAD (3/8 NPT, IRON) PLUG, SQUARE HEAD (1/2, IRON) WASHER, LOCK (3/4, SPRING) CAPSCREW, HEX HEAD - GR5 (3/4-10UNC, 1.250L) ELBOW, PIPE STREET (1/2 NPT, 90 DEG) NIPPLE, PIPE (1/2 NPT X CLOSE) TEE, PIPE (1/2 NPT, 150#) ADAPTER, STRAIGHT FITTING, HOSE ADAPTER, 90 DEG ADAPTER, STRAIGHT - SWIVEL WASHER, LOCK (1/2, SPRING) CAPSCREW, HEX HEAD - GR5 (1/2-13UNC, 1.250L) SUPPORT, WATER TANK PLATE, MOUNTING - LH TANK SUPPORT PAD, WATER TANK MOUNTING PAD, WATER TANK MOUNTING

5-6 SHEET 6

SECT-PAGE 5-11

BI012535

WATER PUMP ASSEMBLY ASSEMBLY 87252 REVISION A

1

2

3

4 5

6

7

4 5

6 4

7 8

9 10 10

11

13

12 14

15 16

17

18 19 20

21 22

23 24 31 32

25

26 27

33

29 30

28

34 35 36 37 40

39 38 5-7 SHEET 1

31 32

33

BI012535

WATER PUMP ASSEMBLY ASSEMBLY 87252 REVISION A

ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 14 15 16 17 18 19 20 21 22 23 24 25 26 28 29 30 31 32 33 34 35 36 37 38 39

1 1 2 6 4 4 4 3 1 4 2 2 2 2 2 2 2 2 2 1 1 2 2 2 2 2 1 1 1 2 2 2 1 1 6 6 1 1 1 1 1

EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. KIT KIT

87252 --------------------------------V010954 V010955 V010956 --------V013191 --------87340 --------V010957 V010529 V003547 V009405 V012564 V012498 V003548 V003549 V003550 V003551 V012499 V003709 V009428 ------------------------V012500 V009426 --------V009432 ----------------------------------------22358 22359 22360

DESCRIPTION WATER PUMP ASSEMBLY HEX CAPSCREW (1/2-13UNC, 1.500L) CLAMP-VALVE COVER (STEEL) VALVE COVER (STEEL) O-RING SPRING & DISC VALVE CAGE (STN. STL.) VALVE SEAT (STN. STL.) HEX CAPSCREW (3/8-16UNC, 4.750L) VALVE CHAMBER (CAST IRON) GASKET, CYLINDER CYLINDER (CERAMIC) CAPSCREW (5/16-18UNC) PACKING WASHER PACKING PACKING HOLDER O-RING UMBRELLA WASHER, UMBRELLA SLEEVE, CROSS HEAD CASE, PUMP (CAST IRON) PIPE PLUG (CAST IRON) CROSS HEAD (CAST IRON) WRIST PIN CONNECTING ROD ASSEMBLY BEARING INSERT, CONNECTION ROD MACHINE SCREW Speed Nut OIL SLINGER CRANK SHAFT BEARING OIL SEAL SNAP RING GASKET-PUMP BASE MOUNTING BASE-PUMP CUP WASHER CAPSCREW (3/8-16UNC, 0.750L) PIPE PLUG VALVE SEAT REMOVER VALVE CHAMBER ASSEMBLY (Includes Items 1-9) VALVE KIT (Includes Items 4, 5, & 7) CYLINDER PACKING KIT (Includes Items 10, 12, 14, 15, & 17)

5-7 SHEET 2

BI012535

HYDRAULIC MOTOR ASSEMBLY 43379 REVISION -

12

10

11 8

6

9

7 5 2

4

3 1 19 20 14 16 14

15

5-8 SHEET 1

13

14

18 17

BI012535

HYDRAULIC MOTOR ASSEMBLY 43379 REVISION -

ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 1 1 1 7 7 1 1 1

EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA

43379 ----------------401918 ----------------401919 315295 315339 --------16753 ----------------------------------------------------------------------------------------V004332

DESCRIPTION HYDRAULIC MOTOR CAPSCREW, 6 PT (E10) DRIVE (5/16-24UNF, 7/8L) FLANGE, MOUNTING - 4 BOLT (3/8-16UNC) SEAL, EXCLUSION WASHER, BACKUP SEAL, PRESSURE SEAL RACE, THRUST BEARING BEARING, THRUST-NEEDLE SHAFT, OUTPUT (1 IN DIA STR W/KEY SLOT) Key HOUSING, 7/8-14 O-RING PORTS HOUSING, 1/2 NPTF PORTS O-RING PLUG DRIVE SEAL PLATE, SPACER GEROTOR CAP, END SEAL, WASHER (NOT REQUIRED W/6 POINT SCREWS) CAPSCREW, 6 POINT (E10) DRIVE (5/16-24UNF) PLUG/ O-RING (7/16-20 DRAIN PORT) O-ring for 7/16-20 Drain Port Plug SEAL KIT Includes items 3, 4, 5, 6, 11, 14, 18, & 20a.

5-8 SHEET 2

BI012535

VALVE, FLOW CONTROL ASSEMBLY 81239 REVISION -

19

8

9

20

10

11 12

1

2

3

4

5

6

7

13

14

15

5-9 SHEET 1

16

17

18

BI012535

VALVE, FLOW CONTROL ASSEMBLY 81239 REVISION -

ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA

81239 V010223 ------V010224 V010225 V010226 ------V010227 V010228 V010229 V010230 ------V010231 ------------V010232 V010233 V010234 V010235 V010236 V010237 V010222

DESCRIPTION VALVE, FLOW CONTROL PLUG, SPECIAL O-RING SPOOL RETAINING RING PLUG, ORIFICE O-RING HOUSING STOP, SPRING RETAINING RING SPRING, COMPRESSION O-RING PLUG, SPECIAL O-RING BACKUP, TEFLON NEEDLE, ADJUSTING KNOB RING, EXTERNAL RETAINING DECAL, FLOW CONTROL SPRING PIN, DETENT SEAL KIT (Includes Items 2, 6, 11, 13 & 14)

5-9 SHEET 2

BI012535

WATER INJECTION HOSE KIT (964 GALLON) ASSEMBLY 1511346 REVISION -

ITEM PART NO. 1 2 3 4 5 6 7 8

1511346 403908 407013 408383 407477 408141 404465 82164 1513468

DESCRIPTION WATER INJECTION HOSE KIT (964 GALLON) HOSE ASSEMBLY (JCA2661-16-180) HOSE ASSEMBLY (JCAF310-08-180) HOSE ASSEMBLY (JCAF310-04-60) HOSE ASSEMBLY (JCAF310-08-166) HOSE ASSEMBLY (JCAF310-08-235) HOSE ASSEMBLY (JCAF310-08-150) HOSE ASSEMBLY (JCAM2T-08-72) HOSE ASSEMBLY (JCA2781-24-249)

5-10 SHEET 1

BI012535

WATER TANK (600 GALLON) ASSEMBLY 427417 REVISION E

5

4 13

10 5

25

14 24

1

6

9

25

7

23 11 11 23 14 7

14 11 23

23 11

22 12

4 11

11

11

23

23

23

15 16 17 18 19

5-11 SHEET 1

8 20 11 23

3

12 22

BI012535

WATER TANK (600 GALLON) ASSEMBLY 427417 REVISION E

12 22 10 25

15 16 17

14

14

24

9

25

3

3

14

10

4

18 19

9

25

14

21 13 12 22 12 5

6 8

1 11 23 23 11 11 23

7 7

21 13 23 11

12

23 11

7

12

22 12

5-11 SHEET 2

23 11

23 11

2

23 11

23 11

12 22

BI012535

WATER TANK (600 GALLON) ASSEMBLY 427417 REVISION E

ITEM QTY. U/M PART NO. 1 7 9 10 11 12 13 14 16 17 18 19 20 21 22 23 24 25

* * 1 1 4 5 2 3 1 * 22 22 * 2 5 8 1 2

FT FT EA EA EA EA EA EA EA FT EA EA FT EA EA EA EA EA

427147 14183 14231 30150 30149 40824 40820 41441 18498 T105413 14185 7574 5975 14182 320865 320863 320867 40823 43160-050

DESCRIPTION WATER TANK (600 GALLON) PLATE, STEEL (*Specify Length 183.43) ANGLE, STEEL (*Specify Length 6.25) CAP, PRESSURE CAP, PRESSURE FLANGE, WELD STD HEAVY FLAT TANK 2 NPT FLANGE, WELD STD HEAVY FLAT TANK 3/4 NPT FLANGE, WELD STD HEAVY FLAT TANK 1/2 NPT PAD EYE GASKET, TANK FUEL/WATER 24 X 50 PLATE, STEEL (*Specify Length 8.33) CAPSCREW, HEX HEAD - GR5 (1/2-13UNC, 0.750L) WASHER, LOCK (1/2, SPRING) PLATE, STEEL (*Specify Length 5.326) PLUG, PIPE - SQUARE HEAD (1/2MNPT) PLUG, PIPE - SQUARE HEAD PLUG, PIPE - SQUARE HEAD (3MNPT) FLANGE, WELD BRACKET, FLOODLIGHT

5-11 SHEET 3

BI012535

SECTION 6 - MAST

DESCRIPTION

ASSEMBLY NO.

MAST ASSEMBLY - 13M W/AUTO TENSIONER (30 DEG) MAST PIVOT WELDMENT HOIST AND PULLDOWN CYLINDER ASSEMBLY ROLLER ASSEMBLY, CYLINDER GUIDE CYLINDER (AUTO FEED CABLE TENSION) CONTROL VALVE ASSEMBLY, 9 STATION - INSTALLATION CONTROL VALVE ASSEMBLY, 9 STATION CLAMP (HOIST AND PULLDOWN CYLINDER) MANIFOLD, TENSIONER ASSEMBLY MANIFOLD, TENSIONER AUTO FEED TENSIONER KIT MAST HOSE PLUMBING AUTO TOOL WRENCH INSTALLATION HOBO WRENCH INSTALLATION - WITH TELESCOPING CYLINDER HYDRAULIC OPERATED BREAKOUT WRENCH PLUMBING HYDRAULIC OPERATED BREAKOUT WRENCH HOSE PLUMBING CYLINDER, 4 1/2 INCH BORE (SWING) CYLINDER, 5 INCH BORE (ROTATE/TELESCOPING) CYLINDER, 4 INCH BORE (CLAMP) WINCH INSTALLATION WINCH CASE DRAIN CONVERSION KIT WINCH ASSEMBLY BRAKE VALVE ASSEMBLY (WINCH) WINCH PLUMBING MAST LOCK ASSEMBLY (SLEEVED) PIPE POSITIONER PLUMBING PIPE POSITIONER INSTALLATION HYDRAULIC CYLINDER ASSEMBLY - SWING PIPE POSITIONER SENSOR/COMPONENTS PIPE RACK INDEX PLUMBING PIPE RACK LOCK PLUMBING PIPE RACK SWING PLUMBING PIPE RACK SWING INTERLOCK PIPE RACK ASSEMBLY CYLINDER, SWING (PIPE RACK) CYLINDER, INDEX (PIPE RACK) MAST HOSE PLUMBING MAST LOCK INDICATOR MAST TUBING ROTARY DRIVE ASSEMBLY ROTARY DRIVE GEARCASE ASSEMBLY MOTOR, HYDRAULIC SHUTTLE VALVE W/TWO ORIFICES FRONT MAST REST INSTALLATION PIN RETAINER KIT - MAST ELEVATING CYLINDER PIN RETAINER KIT - HOIST AND PULLDOWN CYLINDER

SECT6 SHEET 1

1496824 433505 415060 422704 423281 T106192 421240 411093 4324570 416113 1484679 421328 426766 1229059 99740 99811 437090 413643 411305 422079 1706245 422078 V010924 421808 T105573 421829 442197 429708 435951 421839 421838 421837 428577 1608319 416627 411473 427237 411200 423257 439031 4260824 413307 58502 421452 428402 428401

SECT-PAGE 6-1 6-2 6-3 6-4 6-5 6-6 6-7 6-8 6-9 6-10 6-11 6-11A 6-12 6-13 6-14 6-15 6-16 6-17 6-18 6-19 6-19A 6-20 6-21 6-22 6-23 6-24 6-25 6-26 6-27 6-28 6-29 6-30 6-31 6-32 6-33 6-34 6-35 6-36 6-37 6-38 6-39 6-40 6-41 6-42 6-43 6-44

BI012535

MAST ASSEMBLY - 13M W/AUTO TENSIONER (30 DEG) ASSEMBLY 1496824 REVISION K

57 63

62 80

61

17

46 48

46 48

79 26 77

46 48

40

18 19

18

1

48 46

31 32

18

17

56 43

40

18 19

17

17

16 81 78 15 14

45

40

45

44

45

54 36 50 49 2 5

6 3

7

8

9

55

3

51 35

93 27

20 34

95 94

27

45 47 48

33

45 47 48

45

45 47 48

45 47 48

10 15

26

5

6

7

8

9 10

4

25

10

5

6

7

8

10 14 15 29 30

3 10 14 15 5

6

7

8

9

52

10

38 21

28

53

29 30

27

94 93

2

95 69

91

49

92

50

37

26

5

3 10 14 15

28

6-1 SHEET 1

4

5

6

7

8

9 10 25

6

7

8

9

10

9 10

BI012535

MAST ASSEMBLY - 13M W/AUTO TENSIONER (30 DEG) ASSEMBLY 1496824 REVISION K

68 67

66 65

65

64

66 67 68

63 17 18 57

59

22 23 24

16 18 44

58 21

59 58

22 23 24

31 32 4

5

6

7

8

9 10

21 22 23 24

6-1 SHEET 2

BI012535

MAST ASSEMBLY - 13M W/AUTO TENSIONER (30 DEG) ASSEMBLY 1496824 REVISION K

11 12 13

2 37

10

9

3

14 15

7

8

10

7

6

5

37

8

7

9

37 10

6-1 SHEET 3

6

5

11 12 13 9

8

10

6

4

5

BI012535

MAST ASSEMBLY - 13M W/AUTO TENSIONER (30 DEG) ASSEMBLY 1496824 REVISION K

60

72 35 76 75 74 73

35 72

70 71 69

69 69

70 71 35 72

76 75 74 73

6-1 SHEET 4

70 71

BI012535

MAST ASSEMBLY - 13M W/AUTO TENSIONER (30 DEG) ASSEMBLY 1496824 REVISION K

ITEM QTY. U/M PART NO. 1496824 1

1

EA

2 3 4 5 6 7 8 9 10 11 12

2 4 2 12 12 12 12 12 16 4 39

EA EA EA EA EA EA EA EA EA EA EA

1496826 433505 415060 410715 410710 95045 95249 95253 42646-050 T106112 5929 422704 42615-050

13 14 15 16 17 18 19 20 21

44 10 10 2 6 10 4 2 1

EA EA EA EA EA EA EA EA EA

5965 42570 5989 403132 405158 38681-050 38690 423281 T106192

22

4

EA

6096

23 24 25 26 27 28 29 30 31 32 33 34

4 4 2 2 4 2 8 8 2 2 1 4

EA EA EA EA EA EA EA EA EA EA EA EA

6292 42625 426088 438123 332710 1626696 96127-050 96133-050 95821 410721 410719 5986

35 36 37 38 40 43 44 45 46

26 1 2 1 3 1 2 12 4

EA EA EA EA EA EA EA EA EA

5975 16600 411093 4324570 36287 421328 419485 44253 411712

DESCRIPTION MAST ASSEMBLY - 13M W/AUTO TENSIONER (30 DEG) MAST WELDMENT -13M (30 DEG) SKS MAST PIVOT WELDMENT HOIST AND PULLDOWN CYLINDER ASSEMBLY PIN, SHEAVE CARRIAGE SHEAVE CARRIAGE SHEAVE (18 OD) PIN, SHEAVE BUSHING, BEARING NUT, LOCK (1 1/4-12UNF, ELASTIC COLLAR) RETAINER, SHEAVE PIN FITTING, GREASE STRAIGHT (1/8NPT) ROLLER ASSEMBLY, CYLINDER GUIDE 105206-050 CAPSCREW, HEX HEAD - GR5 (3/4-10UNC, 1.500L) 121077 WASHER, LOCK (3/4, SPRING) CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 1.000L) WASHER, LOCK (3/8, SPRING) TUBE ASSEMBLY - PIPE (1/2 X 184) TUBE ASSEMBLY (1/2 X 192) 119669 ADAPTER, STRAIGHT (08MJIC X 08MJIC) ADAPTER, TUBE TURN - 90DEG (8FJIC X 8MJIC) CYLINDER (AUTO FEED CABLE TENSION) CONTROL VALVE ASSEMBLY, 9 STATION INSTALLATION 105134 CAPSCREW, HEX HEAD - GR5 (5/16-18UNC, 1.000L) NUT, LOCK (5/16-18UNC, ELASTIC COLLAR) WASHER, FLAT (5/16-18UNC) CABLE, HOIST CABLE, PULLDOWN ADAPTER, SPLIT FLANGE KIT CLAMP, HOSE ASSEMBLY NUT, HEX - GR8 (2 1/4- 4.500UNC) WASHER, FLAT (2.250, HARDENED) STANDPIPE (1 1/4) TUBE ASSEMBLY -1 1/4 SPLIT FLANGE STANDPIPE WELDMENT 105168 CAPSCREW, HEX HEAD - GR5 (1/2-13UNC, 1.750L) 121073 WASHER, LOCK (1/2, SPRING) O-RING - FLANGE CLAMP (HOIST AND PULLDOWN CYLINDER) MANIFOLD, TENSIONER ASSEMBLY ADAPTER, STRAIGHT MAST HOSE PLUMBING TUBE, ASSEMBLY - HYDRAULIC CLAMP, TUBING (1/2) STUD (5/16-18UNC X 2 7/8L) 6-1 SHEET 5

SECT-PAGE

6-2 6-3

6-4

6-5 6-6

6-8 6-9 6-11A

BI012535

MAST ASSEMBLY - 13M W/AUTO TENSIONER (30 DEG) ASSEMBLY 1496824 REVISION K

ITEM QTY. U/M PART NO. 47 48 49 50 51 52 53 54 55 56 57 58

4 8 6 12 4 1 1 2 2 2 1 5

EA EA EA EA EA EA EA EA EA EA EA EA

408481 6292 423286 320128 67052 407498 31804 81241 423283 422665 427384 7808

59 60 61 62 63 64 65 66 67 68 69 70 71 72

5 1 1 1 1 1 2 2 2 2 2 2 2 8

EA EA EA EA EA EA EA EA EA EA EA EA EA EA

438682 419693 1493250 1493401 427383 427378 427379 427380 6291 320391 423677 441980 441981 9147

73

2

EA

442069

74 75 76 77 78 79

2 4 2 1 1 14

EA EA EA EA EA EA

5978 5984 1485056 1490184 1493530 5977

80

3

EA

362784

81 82 91 92 93 94 95

1 10 4 4 2 2 2

EA EA EA EA EA EA EA

1493561 44253 6368 6291 56324 51121 56325

DESCRIPTION STUD (5/16-18UNC X 1 7/8L) NUT, LOCK (5/16-18UNC, ELASTIC COLLAR) PIN, HOIST/PULLDOWN 122142 PIN,COTTERED (0.188, 3.000) 180113 ADAPTER, ELBOW - 90 DEG ADAPTER, FLANGE ADAPTER, 90 DEG 120264 ADAPTER, BRANCH TEE ANCHOR, HOIST/PULLDOWN ANCHOR, CABLE - HOSE MOUNT, SAFETY SLING CAPSCREW, HEX HEAD - GR5 (3/4-10UNC, 3.00L DRILLED) WASHER, NORD-LOCK (3/4) PLATE, SHEAVE CARRIER SEAL, NOSE - DUST HOOD - 30 DEG-20 WIDE STRAP, SEAL - NOSE - DUST HOOD - 30 DEG MOUNT, SAFETY SLING CHAIN, PROOF COIL SHACKLE, CHAIN - BOLT EYE BOLT, SHOULDER NUT, LOCK (1/2-13UNC, ELASTIC COLLAR) 123301 PIN, COTTERED (0.125, 1.125) ANCHOR, HOIST/PULLDOWN PLATE, ANCHOR ROPE TENSIONER WELDMENT 120571 CAPSCREW, SOCKETHEAD - GR8 (1/2-13UNC, 1.750L) CAPSCREW, SOCKETHEAD - GR5 (5/8-11UNC, 7.000L) NUT, HEX - GR5 (5/8-11UNC) 121075 WASHER, LOCK (5/8, SPRING) TUBE, ROUND DUST HOOD, WIDE - HINGED WIPER - 30 DEG SEAL, REAR - DUST HOOD - 30 DEG - 20 WIDE 105166 CAPSCREW, HEX HEAD - GR5 (1/2-13UNC, 1.250L) 75LM51 CAPSCREW, FLANGED - GR5 (3/8-16UNC, 0.750L) STRAP, SEAL - REAR - DUST HOOD - 30DEG CLAMP, TUBING CAPSCREW, HEX HEAD - GR5 (1/2-13UNC, 2.750L) NUT, LOCK (1/2-13UNC, ELASTIC COLLAR) ADAPTER, 90 DEG ADAPTER, 90 DEG ADAPTER, STRAIGHT

6-1 SHEET 6

SECT-PAGE

BI012535

MAST PIVOT WELDMENT ASSEMBLY 433505 REVISION I

1

2 3 1 7

7 4

3

5

6 2

6-2 SHEET 1

2

BI012535

MAST PIVOT WELDMENT ASSEMBLY 433505 REVISION I

ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7

1

4 4 1 2

EA SQF SQF EA EA EA EA

433505 419433 14187 310739 35801-050 441081 419433 433553

DESCRIPTION MAST PIVOT WELDMENT BLANK-BURN PLATE PLATE CAPSCREW, HEX HEAD - GR8 (1 1/4-7UNC, 6.500L) WASHER, NORDLOCK (1 1/4) BLANK-BURN SHIM, .003

6-2 SHEET 2

BI012535

HOIST AND PULLDOWN CYLINDER ASSEMBLY ASSEMBLY 415060 REVISION -

14

12

6

6

4

8

3

5

17 15

9

11

10

20

1

23 18

2

7

19

22 21

6-3 SHEET 1

BI012535

HOIST AND PULLDOWN CYLINDER ASSEMBLY ASSEMBLY 415060 REVISION -

ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

1 2 1 1 1 2 1 1 2 2 6 3 1 2 4 1 2 1 1 1 1 1 1

EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA

415060 ------------------------------------------------------------------------V010400 V010401 V010402 V007069 V010403 V010404 V010405 V010406 V010407 V010408 V010409

DESCRIPTION HOIST AND PULLDOWN CYLINDER ASSEMBLY O-RING BACKUP WIPER SEAL O-RING BACKUP O-RING SEAL INGRESSION RING SEAL WEAR RING WEAR RING SEAL KIT (Includes items 1 thru 12) See item 14 O-RING (Not Part of Seal Kit) SETSCREW SETSCREW (Located @ thread interface of nut - Not Shown) NYLON PLUG TUBE ASSEMBLY ROD PISTON HEAD NUT SPACER

6-3 SHEET 2

BI012535

ROLLER ASSEMBLY, CYLINDER GUIDE ASSEMBLY 422704 REVISION -

2

3

7

5

4

5

6

6

5 3

1 7

2

4 1

2

7

3 2

3

7

5

4

6

5

6-4 SHEET 1

6

5

BI012535

ROLLER ASSEMBLY, CYLINDER GUIDE ASSEMBLY 422704 REVISION -

ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7

1 2 2 2 4 4 2

EA EA EA EA EA EA EA

422704 422696 422694 422695 40115 40010 40033 422706

DESCRIPTION ROLLER ASSEMBLY, CYLINDER GUIDE MOUNT, ROLLER SHAFT, ROLLER COLLAR, SHAFT ROLLER BEARING RING, RETAINING SETSCREW, NYLON TIP

6-4 SHEET 2

BI012535

CYLINDER (AUTO FEED CABLE TENSION) ASSEMBLY 423281 REVISION A

9 16 5 2

7

15

4

13

6

14

1

12

3

10

6-5 SHEET 1

BI012535

CYLINDER (AUTO FEED CABLE TENSION) ASSEMBLY 423281 REVISION A

ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

1 1 1 1 1 1 2 1 1 1 2 1 1 1 1 1

EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA

423281 ------------------------------------------V011725 87883 V007069 V003612 V011730 V011729 V011728 V011727 V011726

DESCRIPTION CYLINDER (AUTO FEED CABLE TENSION) SEAL SEAL WIPER/MTL O-RING O-RING BACKUP WEAR RING SEAL KIT (Includes Items 1 thru 7) LOCKNUT SETSCREW PLUG, PORT (Shipping) BUSHING TUBE ASSEMBLY ROD ASSEMBLY PISTON HEAD

6-5 SHEET 2

BI012535

CONTROL VALVE ASSEMBLY, 9 STATION - INSTALLATION ASSEMBLY T106192 REVISION C

8

5

8

4

3

6 9

9 7

1

3

2

6-6 SHEET 1

1

BI012535

CONTROL VALVE ASSEMBLY, 9 STATION - INSTALLATION ASSEMBLY T106192 REVISION C

ITEM QTY. U/M PART NO. T106192 1 2 3 4 5 6 7 8 9

6 10 3 1 1 1 1 1 1

EA EA EA EA EA EA EA EA EA

419425 44174 37406 37407 36084 18564 421240 86242 404483

DESCRIPTION CONTROL VALVE ASSEMBLY, 9 STATION INSTALLATION ADAPTER, STRAIGHT ADAPTER, STRAIGHT ADAPTER, STRAIGHT - PLUG ADAPTER, STRAIGHT - PLUG ADAPTER, STRAIGHT ADAPTER, STRAIGHT CONTROL VALVE ASSEMBLY, 9 STATION ADAPTER, 90 DEG - LONG ADAPTER, ELBOW

6-6 SHEET 2

SECT-PAGE

6-7

BI012535

CONTROL VALVE ASSEMBLY, 9 STATION ASSEMBLY 421240 REVISION K

4

1B

3

2

1

1

2

1B

3A

1A 5

4

2

1

3

2

1B

2

4

1

2

6-7 SHEET 1

3

4

3A

BI012535

CONTROL VALVE ASSEMBLY, 9 STATION ASSEMBLY 421240 REVISION K

ITEM QTY.

U/M

PART NO.

DESCRIPTION

1 1 1 2 1

EA EA SECT EA SOL EA SECT EA SECT

421240 413252 V001985 V004731 V002453 V010601

1 1

EA SECT EA CART

V010603 V007100

CONTROL VALVE ASSEMBLY, 9 STATION VALVE SPOOL SECTION, MOTOR SPOOL Seal Kit, Valve Section - Motor Spool Seal Kit, Solenoid (End Cap & O-Ring) Coil, 24V - Motor Spool Valve (Req's 2 per Valve Sect.) ADJUSTABLE VALVE / FREE FLOW CHECK (Used with items 1 & 3) Cartridge, Adjustable valve / Free Flow Check Seal Kit, Cartridge

6 1 1 2 1 1 1

EA EA SECT EA SOL EA SECT EA SECT EA SECT EA CART

413252 V001985 V004731 V002453 V010602 412888 V001458

VALVE SPOOL SECTION, MOTOR SPOOL Seal Kit, Valve Section - Motor Spool Seal Kit, Solenoid (End Cap & O-Ring) Coil, 24V - Motor Spool Valve (Req's 2 per Valve Sect.) CHECK VALVE (Pilot to Open) Used with items 1, 2 & 3 Cartridge, check valve (Pilot to Open) Seal Kit, Cartridge

1B

1 1 1 2 1

EA EA SECT EA SOL EA SECT EA SECT

413252 V001985 V004731 V002453 V010601

3A

1 1 1

EA SECT EA CART EA

V010603 V007100 V001724

VALVE SPOOL SECTION, MOTOR SPOOL Seal Kit, Valve Section - Motor Spool Seal Kit, Solenoid (End Cap & O-Ring) Coil, 24V - Motor Spool Valve (Req's 2 per Valve Sect.) ADJUSTABLE VALVE / FREE FLOW CHECK (Used with items 1 & 3) Cartridge, Adjustable valve / Free Flow Check Seal Kit, Cartridge VALVE, RELIEF W/HAND KNOB

4

1 1 1 2

EA EA SECT EA SOL EA SECT

413252 V001985 V004731 V002453

VALVE SPOOL SECTION, MOTOR SPOOL Seal Kit, Valve Section - Motor Spool Seal Kit, Solenoid (End Cap & O-Ring) Coil, 24V - Motor Spool Valve (Req's 2 per Valve sect.)

5

1

EA

V005836

1

1B

2

1A

3

MANIFOLD

6-7 SHEET 2

BI012535

CLAMP (HOIST AND PULLDOWN CYLINDER) ASSEMBLY 411093 REVISION B

1

2

3

4

3

6-8 SHEET 1

4

BI012535

CLAMP (HOIST AND PULLDOWN CYLINDER) ASSEMBLY 411093 REVISION B

ITEM QTY. U/M PART NO. 1 2 3 4

1 1 4 4

EA EA EA EA

411093 422429 422430 43037 55932

DESCRIPTION CLAMP (HOIST AND PULLDOWN CYLINDER) CLAMP, TOP HALF - HP CYLINDER CLAMP, BOTTOM HALF - HP CYLINDER CAPSCREW, HEX HEAD - GR8 (3/4-10UNC, 2.500L) WASHER, HARDENED

6-8 SHEET 2

BI012535

MANIFOLD, TENSIONER ASSEMBLY ASSEMBLY 4324570 REVISION A

6 8 15

12

5

16

14 13 8

1 9 17 8

7 12

10 16

16

11

6

6-9 SHEET 1

5

6

BI012535

MANIFOLD, TENSIONER ASSEMBLY ASSEMBLY 4324570 REVISION A

ITEM QTY. U/M PART NO. 1 5 6 7 8 9 10 11 12 13 14 15 16 17

1 2 3 1 3 1 1 1 2 1 1 1 3 1

EA EA EA EA EA EA EA EA EA EA EA EA EA EA

4324570 416113 47035 37675 44174 39465 37406 37407 47035 77849 37726 37408 47026 45301 1484679

DESCRIPTION MANIFOLD, TENSIONER ASSEMBLY MANIFOLD, TENSIONER ADAPTER, STRAIGHT ADAPTER, STRAIGHT ADAPTER, STRAIGHT ADAPTER, PLUG ADAPTER, PLUG ADAPTER, PLUG ADAPTER, STRAIGHT ADAPTER, 90 DEG - SWIVEL ADAPTER, STRAIGHT ADAPTER, 90 DEG - SWIVEL ADAPTER, STRAIGHT ADAPTER, 90 DEG - SWIVEL AUTO FEED TENSIONER KIT

6-9 SHEET 2

SECT-PAGE 6-10

6-11

BI012535

MANIFOLD, TENSIONER ASSEMBLY 416113 REVISION B

2

3

4

8

5

6

1

7

6-10 SHEET 1

BI012535

MANIFOLD, TENSIONER ASSEMBLY 416113 REVISION B

6-10 SHEET 2

BI012535

MANIFOLD, TENSIONER ASSEMBLY 416113 REVISION B

ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8

1 1 1 1 1 1 1 1

EA EA EA EA EA EA EA EA

416113 ------V007599 V002700 V007600 V007601 V007602 -------------

DESCRIPTION MANIFOLD, TENSIONER BODY CARTRIDGE, VALVE - SHUTTLE CARTRIDGE, VALVE - REDUCING CARTRIDGE, VALVE - RELIEF CARTRIDGE, VALVE - CHECK CARTRIDGE, VALVE - CHECK SAE-4 HEX O-RING BOSS PLUG SAE-10 HEX O-RING BOSS PLUG

6-10 SHEET 3

BI012535

AUTO FEED TENSIONER KIT ASSEMBLY 1484679 REVISION -

1

6

4

5

3

6

6 4

1

3

6 6 5

6-11 SHEET 1

BI012535

AUTO FEED TENSIONER KIT ASSEMBLY 1484679 REVISION -

ITEM QTY. U/M PART NO. 1 2 3 4 5

1 1 1 1 4

EA EA EA EA EA

1484679 307300 307470 1484678 1484677 307309

DESCRIPTION AUTO FEED TENSIONER KIT HOSE ASSEMBLY (JCA2781-06-132) HOSE ASSEMBLY (JCA2781-08-120) HOSE ASSEMBLY (JCA2781-06-253) HOSE ASSEMBLY (JCA2781-06-238) HOSE ASSEMBLY (JCA2781-06-15)

6-11 SHEET 2

BI012535

MAST HOSE PLUMBING ASSEMBLY 421328 REVISION B

15

1 2

6-11A SHEET 1

BI012535

MAST HOSE PLUMBING ASSEMBLY 421328 REVISION B

6

8 5

16 7 3

4

9 12

9 11 10 10

12

6-11A SHEET 2

BI012535

MAST HOSE PLUMBING ASSEMBLY 421328 REVISION B

14

13

14

13

13 14

14

13

9

10

10

9

6-11A SHEET 3

14

13

BI012535

MAST HOSE PLUMBING ASSEMBLY 421328 REVISION B

ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

2 1 1 1 1 1 1 1 2 2 1 2 2 2 1 1

EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA

421328 422962 422961 404026 412248 412246 404031 404054 408078 ------------------------------------------------4222319 4222318

DESCRIPTION MAST HOSE PLUMBING HOSE ASSEMBLY (SCAG5K-20-485) HOSE ASSEMBLY (JCAG2-16-459) HOSE ASSEMBLY (SCCF273-20-26) HOSE ASSEMBLY (TCCF273-20-29) HOSE ASSEMBLY (TCAF273-20-36) HOSE ASSEMBLY (TCCF273-20-SP-28) HOSE ASSEMBLY (JCAG2-12-28) HOSE ASSEMBLY (JCAG2-12-20) HOSE ASSEMBLY (TCAF273-20-XX) HOSE ASSEMBLY (TCAF273-20-XX) HOSE ASSEMBLY (JCA2781-20-XX) HOSE ASSEMBLY (TCAF273-20-XX) HOSE ASSEMBLY (TCAG5K-20-XX) HOSE ASSEMBLY (TCAG5K-20-XX) HOSE ASSEMBLY (JCAM500-40-428) HOSE ASSEMBLY (JCAM500-40-23)

NOTE: HYDRAULIC MANIFOLDS LOCATED ON VALVE STAND.

6-11A SHEET 4

BI012535

AUTO TOOL WRENCH INSTALLATION ASSEMBLY 426766 REVISION -

6 2

3

3

3

5 7

4

5 6 4

8 7 9

7

6-12 SHEET 1

BI012535

AUTO TOOL WRENCH INSTALLATION ASSEMBLY 426766 REVISION -

ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7

8 9

1 1 2 1 1 1 2 1 2

EA EA EA EA EA EA EA EA EA

2 2

EA EA

426766 -----42783 42701 95547 22481 66616 18565 84885 V004403 V004404 18565 18571

DESCRIPTION AUTO TOOL WRENCH INSTALLATION JAW (See Drilling Accessories - Section 7) CAPSCREW, HEX HEAD - GR8 (1-8UNC, 6.00L) NUT, LOCK CYLINDER ASSEMBLY Cylinder Seal Kit CAPSCREW, HEX HEAD - GR5 (1-8UNC, 3.50L) ADAPTER, 90 DEG VALVE, COUNTERBALANCE - DUAL Cartridge Replacement Seal Kit (One Per Cartridge) ADAPTER, 90 DEG ADAPTER, STRAIGHT

6-12 SHEET 2

BI012535

HOBO WRENCH INSTALLATION - WITH TELESCOPING CYLINDER ASSEMBLY 1229059 REVISION C

10 23 24 25 13 14 15 11 3

11 38

14 15 16 40 2

26 27

47

37 42 19 21 22 12 19 20 1

29

4

17 18 19

6-13 SHEET 1

BI012535

HOBO WRENCH INSTALLATION - WITH TELESCOPING CYLINDER ASSEMBLY 1229059 REVISION C

30 31 32

8 9

28 3

31 32 35 28

29

10

36 41 33 34

7

3

36 2

33 11

43

39 31

37

38

42

6-13 SHEET 2

BI012535

HOBO WRENCH INSTALLATION - WITH TELESCOPING CYLINDER ASSEMBLY 1229059 REVISION C

6-13 SHEET 3

BI012535

HOBO WRENCH INSTALLATION - WITH TELESCOPING CYLINDER ASSEMBLY 1229059 REVISION C

ITEM QTY. U/M PART NO. 1229059 1 2 3 4 6

1 1 1 1 1

EA EA EA EA EA

339403 99555 99594 339416 99740

7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37

1 1 1 1 2 1 1 6 6 2 1 4 4 1 1 2 1 2 2

EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA

2 2 1 10 2 10 4 1 2 2

EA EA EA EA EA EA EA EA EA EA

339422 339418 339420 437090 413643 411305 349576 320050 350448 349567 349566 320045 320129 349578 349814 320048 349577 320130 320047 ------------327647 319005 7793 320040 5973 317816 320038 6755 349656 319947

38

2

EA

319949

39 40 41 42 43 47

1 2 3 2 1 2

EA EA EA EA EA EA

318634 343086 425186 42728-050 339471 80032

DESCRIPTION HOBO WRENCH INSTALLATION - WITH TELESCOPING CYLINDER JAW, BREAKOUT WELDMENT, BREAKOUT ARM PIVOT WELDMENT JAW, CLAMPING HYDRAULIC OPERATED BREAKOUT WRENCH PLUMBING SLIDE PIN CLEVIS PIN CLEVIS PIN CYLINDER, 4 1/2 INCH BORE (SWING) CYLINDER, 5 INCH BORE (ROTATE/TELESCOPING) CYLINDER, 4 INCH BORE (CLAMP) PIN, 2 HOLES WASHER, FLAT PIN, COTTERED PIN W/2 HOLES PIN W/2 HOLES WASHER, FLAT PIN, COTTERED PIN, CLEVIS PIN WASHER, FLAT PIN, 2 HOLES PIN, COTTERED WASHER, FLAT DIE HOLDER (See General Items list, Sect 0) DIE HOLDER (See General Items list, Sect 0) BUSHING, STEEL FITTING, GREASE CAPSCREW, HEX HEAD - GR5 (1/2-13UNC, 5.000L) WASHER, FLAT NUT, HEX - GR5 (1/2-13UNC) CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 1.000L) WASHER, FLAT CAPSCREW, HEX HEAD - GR5 (1/2-13UNC, 3.500L) BAR, W/HOLES CAPSCREW, SOCKET HEAD - GR8 (1/2-13UNC, 2.750L) CAPSCREW, SOCKET HEAD - GR8 (1/2-13UNC, 3.500L) WASHER, SPRING WAVE SLEEVE, BAR ROUND TONG DIES CAPSCREW, HEX HEAD - GR8 (1/2-13UNC, 1.500L) SHIM ADAPTER, 45 DEG

6-13 SHEET 4

SECT-PAGE

6-14

6-16 6-17 6-18

BI012535

HYDRAULIC OPERATED BREAKOUT WRENCH PLUMBING ASSEMBLY 99740 REVISION I

8 15

8 15

15 15

22

22

23

8 15

20

22

24 25

11

10

9

26 31

11 15

29

8 21

30

1

4

11

5

17 28

30

7

6

6

9

30

7

16 22

10

8 21 15 18 13 3 2

6-14 SHEET 1

16 22

8

BI012535

HYDRAULIC OPERATED BREAKOUT WRENCH PLUMBING ASSEMBLY 99740 REVISION I

20 24 25 26

1

4

5 17 2

6-14 SHEET 2

3 13 18

BI012535

HYDRAULIC OPERATED BREAKOUT WRENCH PLUMBING ASSEMBLY 99740 REVISION I

ITEM QTY.

U/M

PART NO. 99740

1

1 2 2 1 1 1 1 2 2 2 2 2 6 2 2 3 2 7 2 2 2 1

EA. EA. EA. EA VALVE EA CART. EA VALVE EA CART. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA.

421587 V011233 353199 V011235 V011286 V011287 V007100 42558 16083 42672 18565 47035 37259 35435 31804 45302 6293 44554 80032 7972 42624 99811

21 22 23 24

1 2 2 5 1 2

EA. EA EA. EA. EA. EA.

1618905 1635691 71364 45862 35475 7722

25 26 29 30

2 2 1 4

EA. EA. EA. EA.

42625 6292 408201 35630

2

3 4 5 6 7 8 9 10 11 13 15 16 17 18 19 20

DESCRIPTION HYDRAULIC OPERATED BREAKOUT WRENCH PLUMBING VALVE, DUAL COUNTERBALANCE Replacement Cartridge (Part No. V011233 is for one) VALVE, SEQUENCE Replacement Cartridge (Adjustable) Cartridge Seal Kit (Adjustable Cartridge) Replacement Cartridge (Non-Adjust) Cartridge Seal Kit (Non-Adjust Cartridge) CAPSCREW, HEX HEAD - GR5 (1/4-20UNC, 4.000L) WASHER, FLAT CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 3.750L) ADAPTER, ELBOW - 90 DEG - O-RING ADAPTER, SWIVEL ADAPTER, STRAIGHT ADAPTER, ELBOW - 90 DEG ADAPTER, ELBOW - 90 DEG ADAPTER, TEE NUT, LOCK (1/4-20UNC, ELASTIC COLLAR) ADAPTER, HYDRAULIC FITTING, HYDRAULIC NUT, LOCK (3/8-16UNC, ELASTIC COLLAR) WASHER, FLAT HYDRAULIC OPERATED BREAKOUT WRENCH HOSE PLUMBING VALVE, DUAL FLOAT - LOAD LOCK Replacement Cartridge (one only) ADAPTER, TEE ADAPTER, STRAIGHT - O-RING ADAPTER, ELBOW - 90 DEG - O-RING CAPSCREW, HEX HEAD - GR5 (5/16-18UNC, 2.500L) WASHER, FLAT NUT LOCK (5/16-18UNC, ELASTIC COLLAR) TUBE ASSEMBLY, HYDRAULIC - SEQUENCE ADAPTER, STRAIGHT

6-14 SHEET 3

SECT-PAGE

6-15

BI012535

HYDRAULIC OPERATED BREAKOUT WRENCH HOSE PLUMBING ASSEMBLY 99811 REVISION E

4 5 5

13

8

7 15

1 14

1 12

9 2 11

6

3

6-15 SHEET 1

BI012535

HYDRAULIC OPERATED BREAKOUT WRENCH HOSE PLUMBING ASSEMBLY 99811 REVISION E

ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 11 12 13 14 15

2 1 1 1 2 1 1 1 1 1 1 1 1 1

KIT KIT KIT KIT KIT KIT KIT KIT KIT KIT KIT KIT KIT KIT

99811 404381 407428 404132 404457 404455 404220 408027 408159 405545 405544 404439 404462 404007 405543

DESCRIPTION HYDRAULIC OPERATED BREAKOUT WRENCH HOSE PLUMBING HOSE ASSEMBLY (JCAF211-04-36) HOSE ASSEMBLY (JCAF211-04-16) HOSE ASSEMBLY (JCAF211-04-52) HOSE ASSEMBLY (JCAF211-04-63) HOSE ASSEMBLY (JCAF211-04-39) HOSE ASSEMBLY (JCAF211-04-95) HOSE ASSEMBLY (JCAF211-04-23) HOSE ASSEMBLY (JCAF211-04-12) HOSE ASSEMBLY (JCAF211-04-26) HOSE ASSEMBLY (JCAF211-04-24) HOSE ASSEMBLY (JCAF211-04-48) HOSE ASSEMBLY (JCAF211-04-58) HOSE ASSEMBLY (JCAF211-04-88) HOSE ASSEMBLY (JCAF211-04-29)

6-15 SHEET 2

BI012535

CYLINDER, 4 1/2 INCH BORE (SWING) ASSEMBLY 437090 REVISION C

15 4 6 9

14

13

3

5

16

7

11

8

6-16 SHEET 1

2

1

BI012535

CYLINDER, 4 1/2 INCH BORE (SWING) ASSEMBLY 437090 REVISION C

ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

1 1 1 1 1 1 1 2 2 1 1 2 1 1 1 1

EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA.

437090 ------------------------------------------------------V006768 V008666 V003612 ------------V006767 V004981

DESCRIPTION CYLINDER, 4 1/2 INCH BORE (SWING) WIPER SEAL O-RING BACKUP O-RING SEAL O-RING WEAR RING WEAR RING SEAL KIT (Includes Items 1 thru 9) LOCKNUT PORT PLUG (Not Shown) TUBE ASSEMBLY ROD ASSEMBLY HEAD PISTON

6-16 SHEET 2

BI012535

CYLINDER, 5 INCH BORE ASSEMBLY 413643 REVISION -

12 4

9

13

1

6 2 11

5 10

3

6-17 SHEET 1

7

8

BI012535

CYLINDER, 5 INCH BORE ASSEMBLY 413643 REVISION -

ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13

1 1 1 2 1 1 1 1 1 1 1 1 2 1

EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA.

413643 V002361 V004511 ------------------------------------V004508 V004509 ------V004510 V005013 22507

DESCRIPTION CYLINDER, 5 INCH BORE NUT, LOCK RETAINING RING O-RING U CUP O-RING BACKUP POLYPAK, TYPE "B" WIPER TUBE ASSEMBLY ROD ASSEMBLY HEAD PISTON LUBE FITTING CYLINDER SEAL KIT (Includes Items 1 thru 8)

6-17 SHEET 2

BI012535

CYLINDER, 4 INCH BORE ASSEMBLY 411305 REVISION -

3 8

6

16

14

4

17

5

15

12

7

1

9

11

2

6-18 SHEET 1

BI012535

CYLINDER, 4 INCH BORE ASSEMBLY 411305 REVISION -

ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

1 1 1 1 1 1 1 1 2 1 1 2 2 1 1 1 1

EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA.

411305 ------------------------------------------------------V006720 V003611 V005013 V004488 V006721 V006722 V006723 V006724

DESCRIPTION CYLINDER, 4 INCH BORE WIPER SEAL O-RING BACKUP O-RING SEAL O-RING WEAR RING WEAR RING SEAL KIT (Includes Items 1 Thru 9) LOCKNUT LUBE FITTING PORT PLUG (Not Shown) TUBE ASSEMBLY ROD ASSEMBLY HEAD PISTON

6-18 SHEET 2

BI012535

WINCH INSTALLATION ASSEMBLY 422079 REVISION C

2 1

6

10

7

8

9

6

11 1 7

3

8

9

3

4

5 12 6

7

8

9 13

1

3

4

6-19 SHEET 1

4

BI012535

WINCH INSTALLATION ASSEMBLY 422079 REVISION C

ITEM QTY. 1 2 3 4 5 6 7 8 9 10 11 12 13

1 1 4 4 1 2 1 2 2 2 1 1 1 1

U/M EA EA EA EA EA EA EA SHEAVE EA EA EA EA EA EA EA

PART NO. 422079 1706245 422093 42821 6716 403096 422095 V010987 410834 42548 6293 61852 422101 38686 37675

DESCRIPTION WINCH INSTALLATION WINCH CASE DRAIN CONVERSION KIT WEIGHT, OVERHAUL BALL CAPSCREW, HEX HEAD - GR5 (5/8-11UNC, 2.750L) NUT, LOCK (5/8-11UNC, ELASTIC COLLAR) ORIFICE SHEAVE, BRONZE BUSHED Bushing, Sheave PIN, WINCH SHEAVE CAPSCREW, HEX HEAD - GR5 (1/4-20UNC, 2.250L) NUT, LOCK (1/4-20UNC, ELASTIC COLLAR) HOOK, SWIVEL WIRE CABLE ADAPTER, 90 DEG ADAPTER, STRAIGHT

6-19 SHEET 2

SECT-PAG 6-19A

BI012535

WINCH CASE DRAIN CONVERSION KIT ASSEMBLY 1706245 REVISION -

1 3

3

2

6-19A SHEET 1

BI012535

WINCH CASE DRAIN CONVERSION KIT ASSEMBLY 1706245 REVISION -

ITEM QTY. U/M PART NO. 1 2 3

1 1 1

EA EA EA

1706245 39465 31808 422078

DESCRIPTION WINCH CASE DRAIN CONVERSION KIT ADAPTER, PLUG ADAPTER, 90 DEG WINCH ASSEMBLY

6-19A SHEET 2

SECT-PAGE

6-20

BI012535

WINCH ASSEMBLY ASSEMBLY 422078 REVISION -

9 29

31

28

22

34

26

23

21 19

15

16 14

20

73

1

30

38

72

32

60

63

38

37

66

41

65

8

36 57

68 35 36 42 76

48

44

75 46 71 53 50 7 18 24

17 47

13

45

11

77 33

12

27

49

39

70

6

5

3

4

2

54

52 74

51 79

69 80

6-20 SHEET 1

56

78

BI012535

WINCH ASSEMBLY ASSEMBLY 422078 REVISION -

57 55

43 60

61

58 59 64

74

43

70

69

6-20 SHEET 2

BI012535

WINCH ASSEMBLY ASSEMBLY 422078 REVISION -

ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 11 12 13 14 15 16 17 18 19 20 21 22 23 24 26 27 28 29 30 31 32 33 34 35 36 37 38 39 41 42 43 44 45 46 47 48 49 50 51

1 1 1 12 5 6 2 1 1 1 3 3 3 6 3 1 3 3 6 3 6 3 1 1 1 1 1 1 1 1 1 1 6 8 6 10 1 4 1 2 1 1 1 1 1 1 1 1 2

EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA

422078 V010879 85526 85527 85529 67418 67419 85557 85565 85566 V010880 V010881 V010882 V010883 V010884 V010885 V010886 86281 V010887 67421 86284 85535 65152 V010888 V010889 V010890 V010891 V010892 V010893 V010894 V010895 88821 V010896 V010897 5975 V010898 V010899 85528 V010900 85564 V010909 85563 V010906 V010907 V012963 V010908 V010910 85567 V010911 85569

DESCRIPTION WINCH ASSEMBLY CYLINDER, BRAKE SEAL STAMP, PRESSURE PLATE SPRING, DIE DISC - FRICTION DISC - BRAKE SPACER O-RING RING, BACK-UP CARRIER, PLANET - PRIMARY GEAR, PLANET GEAR, PLANET - PRIMARY BEARING, ROLLER WASHER, THRUST PIN, ROLL CARRIER, PLANET - OUTPUT GEAR, PLANET GEAR, PLANET - SECONDARY BEARING, ROLLER SPACER, BEARING RACE, BEARING PIN, ROLL BASE DRUM, CABLE CLOSURE, CABLE DRUM BEARING, BALL SEAL, LIP O-RING RING, SNAP RING, THRUST BEARING RACE, THRUST WASHER, THRUST CAPSCREW WASHER, LOCK CAPSCREW WASHER, LOCK RING, PISTON BACKUP CAPSCREW PLUG, VENT O-RING PLUG W/O-RING GEAR, SUN - PRIMARY MOTOR, HYDRAULIC seal kit GEAR, SUN SUPPORT, BEARING RACE, OUTER BRAKE O-RING BEARING, SPRAG 6-20 SHEET 3

SECT-PAGE

BI012535

WINCH ASSEMBLY ASSEMBLY 422078 REVISION -

ITEM QTY. U/M PART NO. 52 53 54 55 56 57 58 59 60 61 63 64 65 66 68 69 70 71 72 73 74 75 76 77 78 79 80

2 2 1 1 1 1 1 1 4 4 2 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 4

EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA

85570 85571 85572 85583 V010912 V010913 V010914 86290 V010915 V010916 V010917 V010918 88809 V010901 V010902 85579 85581 V010903 V010904 V010905 V010919 85582 V010920 V010923 V010924 ------V004154

DESCRIPTION BEARING, THRUST RING, SNAP CLUTCH, SPRAG ELBOW, REDUCER RACE, INNER BRAKE HOSE ASSEMBLY ADAPTER, SPLIT FLANGE ELBOW/O-RING CAPSCREW CAPSCREW CAPSCREW HOSE ASSEMBLY SUPPORT, MOTOR SPACER, BRAKE CABLE (WINCH) - 120 FT ADAPTER TEE, SWIVEL RING, RETAINING SEAL, LIP BEARING HOSE ASSEMBLY FITTING, ELBOW PLUG RING, THRUST BRAKE VALVE ASSEMBLY (WINCH) NAMEPLATE SCREW, DRIVE

6-20 SHEET 4

SECT-PAGE

6-21

BI012535

BRAKE VALVE ASSEMBLY (WINCH) ASSEMBLY V010924 REVISION -

19

18

17

3

1 12

20

11 6 14 16

5

8 7

13 4 10

9

12 15

2

6-21 SHEET 1

BI012535

BRAKE VALVE ASSEMBLY (WINCH) ASSEMBLY V010924 REVISION -

ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA

V010924 V010926 V010927 V010928 88845 V010929 V010930 V010931 V010932 V010933 V010934 V010935 V010936 V010937 V010938 V010939 V010940 52226 V010941 85582 ----------V010942

DESCRIPTION BRAKE VALVE ASSEMBLY (WINCH) HOUSING, BRAKE VALVE RETAINER, VALVE SPRING RETAINER, SPRING PLUG SPOOL PISTON, DAMPER O-RING POPPET, CHECK VALVE ORIFICE, PILOT SPRING, CHECK VALVE SPRING, SPOOL O-RING O-RING O-RING RING, BACK-UP RING, BACK-UP BALL, STEEL SPRING, COMPRESSION FITTING, ELBOW PLUG, SHIPPING PLUG, SHIPPING (Not Shown) SHIM, VALVE SPRING (Not Shown)

6-21 SHEET 2

BI012535

WINCH PLUMBING ASSEMBLY 421808 REVISION D

4

2

5

1

3

6-22 SHEET 1

1

BI012535

WINCH PLUMBING ASSEMBLY 421808 REVISION D

ITEM QTY. U/M PART NO. 1 2 3 4 5

2 1 1 1 1

EA EA EA EA EA

421808 405633 405541 405594 -----------------

DESCRIPTION WINCH PLUMBING HOSE ASSEMBLY (JCAF310-08-115) HOSE ASSEMBLY (JCAF310-08-61) HOSE ASSEMBLY (JCAF310-08-56) HOSE ASSEMBLY (JCAM2T-06-XX*) HOSE ASSEMBLY (JCAM2T-06-XX*)

* HOSE LENGTHS NOT DOCUMENTED AT ASSEMBLY.

6-22 SHEET 2

BI012535

MAST LOCK ASSEMBLY (SLEEVED) ASSEMBLY T105573 REVISION -

4

1 3 20 21 5

6

2

6

2

5

1

3 20 21

18 16

4

6-23 SHEET 1

BI012535

MAST LOCK ASSEMBLY (SLEEVED) ASSEMBLY T105573 REVISION -

4

1

14

3 20 21 5

6

15

16 7

19 17 14

15

11

8

8 10 12 13 8 10 12 13

9 1

1

6-23 SHEET 2

BI012535

MAST LOCK ASSEMBLY (SLEEVED) ASSEMBLY T105573 REVISION -

ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

2 2 2 2 2 2 2 4 2 2 2 2 2 2 2 1 2 1 4 2 12

EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA

T105573 439628 96440-050 439064 96425 96424 96423-050 5929 36381 77849 305849 35624-050 36378-050 302112 329095 320078 84885 6881 435162 56006 439065 9128

DESCRIPTION MAST LOCK ASSEMBLY (SLEEVED) HYDRAULIC CYLINDER PIN, MAST LOCK SLEEVE, MAST LOCKING LUG, CYLINDER SUPPORT, PIN - MAST SUPPORT, PIN - MAST FITTING, GREASE - STRAIGHT (1/8NPT) 119437 ADAPTER, ELBOW - 90 DEG 1755738 ADAPTER, 90 DEG JB7200108 ADAPTER,TEE 120271 ADAPTER, ELBOW 119328 ADAPTER, STRAIGHT DUPF608 ADAPTER, ELBOW DUPF692 ADAPTER, ELBOW DUPF388 ADAPTER, STRAIGHT VALVE, COUNTERBALANCE CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 3.000L) BAR, TAPPED - COUNTERBALANCE VALVE WASHER, FLAT (0.375, HARDENED) SLEEVE, INTER MAST LOCKING PIN 120357 CAPSCREW, SOCKET HEAD - GR8 (1/4-20UNC, 0.750L)

6-23 SHEET 3

SECT-PAGE 4-27

BI012535

PIPE POSITIONER PLUMBING ASSEMBLY 421829 REVISION E

3 6 2 6

1

4 5

1

6-24 SHEET 1

1

BI012535

PIPE POSITIONER PLUMBING ASSEMBLY 421829 REVISION E

ITEM QTY. U/M PART NO. 1 2 3 4 5 6

3 1 1 1 1 2

EA EA EA EA EA EA

421829 404135 404133 407254 82062 407254 404133

DESCRIPTION PIPE POSITIONER PLUMBING HOSE ASSEMBLY (JCAF310-04-24) HOSE ASSEMBLY (JCAF310-04-16) HOSE ASSEMBLY (JCAF310-04-80) HOSE ASSEMBLY (JCAF310-04-72) HOSE ASSEMBLY (JCAF310-04-80) HOSE ASSEMBLY (JCAF310-04-16)

6-24 SHEET 2

BI012535

PIPE POSITIONER INSTALLATION ASSEMBLY 442197 REVISION D

12 13 36 10 11

13 33

13 14 3

5

7

24

4

2 15 16 8

28

9

1 19

29

29 30

6-25 SHEET 1

15 16 34

BI012535

PIPE POSITIONER INSTALLATION ASSEMBLY 442197 REVISION D

17

23 22 21 18

2

3 32 31

4 5

19

20

27

19

19 18

18 20

20 27

6-25 SHEET 2

27

BI012535

PIPE POSITIONER INSTALLATION ASSEMBLY 442197 REVISION D

5

6-25 SHEET 3

BI012535

PIPE POSITIONER INSTALLATION ASSEMBLY 442197 REVISION D

ITEM QTY. U/M PART NO. 1

1

EA

2 4 5 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 27 28

1 1 1 1 2 2 2 2 2 4 1 8 8 2 2 3 3 2 2 2 4 3 1

EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA

30 31 32 33 34 35 36

2 2 2 1 4 1 2

EA EA EA EA EA EA EA

442197 95552 22480 429708 96230 442179 96317 96321 5929 6151 6291 439246 9821 42794 42710 42606 35435 95567 35475 37827 42556 5968 42624 1651642 71364 84885 V004403 V004404 18571 428127 428128 53536 42630 435951 400242

DESCRIPTION PIPE POSITIONER INSTALLATION CYLINDER, HYDRAULIC cylinder seal kit HYDRAULIC CYLINDER ASSEMBLY - SWING BRACKET, SLIDE - PIPE POSITIONER ARM, SWING - PIPE POSITIONER PIN, PIPE POSITIONER BEARING, JOURNAL FITTING, GREASE STRAIGHT CAPSCREW, HEX HEAD - GR5 (1/2-13UNC, 2.500L) NUT, LOCK (1/2-13UNC, ELASTIC COLLAR) PIN, CYLINDER PIN, COTTER (5/32 X 1 3/4) PIN, CLEVIS CAPSCREW, HEX HEAD - GR5 (3/4-10UNC, 2.250L) NUT, LOCK (3/4-10UNC) ADAPTER, ELBOW - 90 DEG VALVE, SEQUENCE ADAPTER, 90 DEG ADAPTER, STRAIGHT CAPSCREW, HEX HEAD - GR5 (1/4-20UNC, 3.500L) NUT, HEX - GR5 (1/4-20UNC) WASHER, FLAT (0.250,TYPE A) ADAPTER, HYDRAULIC - 90 DEG ADAPTER, BRANCH TEE VALVE, COUNTERBALANCE Cartridge Replacement Seal Kit (One Per Cartridge) ADAPTER, STRAIGHT SHIM, PIPE POSITIONER - 12 GAUGE SHIM, PIPE POSITIONER - 10 GAUGE PIN, CLEVIS WASHER, FLAT (0.750,TYPE A) PIPE POSITIONER SENSOR/COMPONENTS BUSHING, STEEL

6-25 SHEET 4

SECT-PAGE

6-26

6-27

BI012535

HYDRAULIC CYLINDER ASSEMBLY - SWING ASSEMBLY 429708 REVISION B

12 9

7

6

20

16 17

3

4

19

11 13

10

5

2

21

6-26 SHEET 1

1

18

14

BI012535

HYDRAULIC CYLINDER ASSEMBLY - SWING ASSEMBLY 429708 REVISION B

6-26 SHEET 2

BI012535

HYDRAULIC CYLINDER ASSEMBLY - SWING ASSEMBLY 429708 REVISION B

ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

1 1 1 1 1 1 1 1 2 1 2 1 2 4 2 1 1 1 1 1 2

EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA

429708 V005366 V005367 V005374 V005373 V005371 V005370 V005795 V012899 V009406 V005382 V000273 V012900 V002363 V012901 V011919 ----------4003249 4003270 V012904 V012905 V003839

DESCRIPTION HYDRAULIC CYLINDER ASSEMBLY - SWING WIPER SEAL O-RING BACK-UP RING O-RING SEAL WEAR RING SEAL KIT (INCLUDES ITEMS 1 THRU 7) CLIP PIN LOCK NUT SETSCREW (1/4-20UNC, 2.000L) RETAINING RING NYLON PLUG BUSHING PORT PLUG TUBE ASSEMBLY ROD ROD CLEVIS (ADJUSTABLE) HEAD PISTON CLEVIS PIN

6-26 SHEET 3

BI012535

PIPE POSITIONER SENSOR/COMPONENTS ASSEMBLY 435951 REVISION A

5 4 1

6-27 SHEET 1

BI012535

PIPE POSITIONER SENSOR/COMPONENTS ASSEMBLY 435951 REVISION A

1

5

4

1

3

2

6-27 SHEET 2

BI012535

PIPE POSITIONER SENSOR/COMPONENTS ASSEMBLY 435951 REVISION A

ITEM QTY. U/M PART NO. 1 2 3 4 5

1 1 1 1 1

EA EA EA EA EA

435951 81187 416873 342432 1662895 438175

DESCRIPTION PIPE POSITIONER SENSOR/COMPONENTS SWITCH, LIMIT- (2 P.D.T.) - UPPER CONTROLS LAMP, RED 1420750 CABLE (SWITCH) BAR, FLAT PIVOT - PROXIMITY SENSOR BRACKET, PIPE POSITIONER SENSOR

6-27 SHEET 3

BI012535

PIPE RACK INDEX PLUMBING ASSEMBLY 421839 REVISION C

2

1

6-28 SHEET 1

BI012535

PIPE RACK INDEX PLUMBING ASSEMBLY 421839 REVISION C

ITEM QTY. U/M PART NO. 1 2

1 1

EA EA

421839 404842 414643

DESCRIPTION PIPE RACK INDEX PLUMBING HOSE ASSEMBLY (JCAF310-08-120) HOSE ASSEMBLY (JCAF310-08-130)

6-28 SHEET 2

BI012535

PIPE RACK LOCK PLUMBING ASSEMBLY 421838 REVISION C

2

1

2

6-29 SHEET 1

BI012535

PIPE RACK LOCK PLUMBING ASSEMBLY 421838 REVISION C

ITEM QTY. U/M PART NO. 1 2

2 2

EA EA

421838 404842 404426

DESCRIPTION PIPE RACK LOCK PLUMBING HOSE ASSEMBLY (JCAF310-08-120) HOSE ASSEMBLY (JCAF310-08-35)

6-29 SHEET 2

BI012535

PIPE RACK SWING PLUMBING ASSEMBLY 421837 REVISION E

2

4

1

5

2 6 1

6-30 SHEET 1

BI012535

PIPE RACK SWING PLUMBING ASSEMBLY 421837 REVISION E

ITEM QTY. U/M PART NO. 1 2 4 5 6

2 3 1 1 1

EA EA EA EA EA

421837 1068624 404852 404503 404853 404854

DESCRIPTION PIPE RACK SWING PLUMBING HOSE ASSEMBLY (JCAF310-08-100) HOSE ASSEMBLY (JCAF310-08-42) HOSE ASSEMBLY (JCAF310-08-38) HOSE ASSEMBLY (JCAF310-08-29) HOSE ASSEMBLY (JCAF310-08-25)

6-30 SHEET 2

BI012535

PIPE RACK SWING INTERLOCK ASSEMBLY 428577 REVISION B

2

1

3

3 2

2

15 17 18 5

17

6-31 SHEET 1

BI012535

PIPE RACK SWING INTERLOCK ASSEMBLY 428577 REVISION B 1

15

13 14

12

16

10 1 5

11

9

8

7

6

6-31 SHEET 2

6

7

8

9

11

BI012535

PIPE RACK SWING INTERLOCK ASSEMBLY 428577 REVISION B

ITEM QTY. U/M PART NO. 1 2 3 5 6 7 8 9 10 11 12 13 14 15 16 17 18

1 1 1 1 30 8 8 8 3 8 2 2 2 1 1 1 1

EA EA EA EA FT EA EA EA FT FT EA EA EA EA EA EA EA

428577 81187 405242 54220 65226 99323 45256 78138 45261 88012 54430 56719 95125 95127 350473 59347 347037 7972

DESCRIPTION PIPE RACK SWING INTERLOCK SWITCH, LIMIT (2 P.D.T.) UPPER MOUNT, LIMIT SWITCH BAR, FLAT SWITCH, TOGGLE - ENVIRONMENT SEALED WIRE, ORANGE - ELECTRICAL - SXL - 16 GAUGE TERM, RING - 16/14AWG - 1/4 STUD CONNECTOR, WIRE SLIP ON - 1/4 ST CONN, BUTT - 16/14 AWG - 16/14 AWG WIRE, GREEN/BLACK STRIPE - #16 AWG CONDUIT, SEALTIGHT CONNECTOR, ELECTRICAL LIQUID TIGHT TERMINAL, MALE TERMINAL, FEMALE 5000673 CONDULET, 2-WAY CONNECTOR, ELECTRICAL LIQUID TIGHT 167530 STUD, WELD - 0.375 NUT, LOCK (3/8-16UNC, ELASTIC COLLAR)

6-31 SHEET 3

BI012535

PIPE RACK ASSEMBLY ASSEMBLY 1608319 REVISION -

30

30

31 7

48

24

29

4 2

35 51

1

52

6 34 25 26 27

28 29

25 26 27

7 25 26 27

3

4

5 34

6-32 SHEET 1

6 34

BI012535

PIPE RACK ASSEMBLY ASSEMBLY 1608319 REVISION -

47 51 53 35

48

8

34 12 13 49 34

46

44 47 50 54

34

44 50 47 54

8

46

52 52

9 34 36

11

13 54

34 63

60 47

45

62

65 66

62

59

10 12 13 14

60 47 8

6-32 SHEET 2

59

BI012535

PIPE RACK ASSEMBLY ASSEMBLY 1608319 REVISION -

45

6-32 SHEET 3

BI012535

PIPE RACK ASSEMBLY ASSEMBLY 1608319 REVISION -

9 1

11 48

10 7

12 13 49

2 55 56

44 47 50 54

12 13 57

48

58 8

52

56 55 57 58

8

5

47 51 53 35

15 16 17 18 19 20 21 22 23 43

6-32 SHEET 4

44 47 50 54

BI012535

PIPE RACK ASSEMBLY ASSEMBLY 1608319 REVISION -

37

42

36

36 39

13

39

38 37

40

40 41

41

6-32 SHEET 5

13 38

BI012535

PIPE RACK ASSEMBLY ASSEMBLY 1608319 REVISION -

ITEM QTY.

U/M

PART NO.

1 1 1 2 3 2 2 2 1

EA EA EA EA EA EA EA EA EA CYL

1608319 413518 1610035 414861 96535 96391 96392 96421 95550 22476

1

EA CYL

22475

9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 34 35 36 37 38 39 40 41 42

2 2 2 17 23 2 1 1 1 2 1 1 1 2 2 10 11 11 22 8 13 20 1 9 1 6 2 2 2 2 2 1

EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA

43

2

EA

1 2 3 4 5 6 7 8

96520 96521 96519 42723 56006 31396 40159 40009 40217 40037 40171 40215 40172 6092 5977 49216 74373 73792 62041 42745 56004 55932 1605527 5929 418987 39478 42578 7972 18571 35626 38690 84885 V004403 V004404 41212

DESCRIPTION PIPE RACK ASSEMBLY RACK, PIPE - 40 FT SUPPORT CAROUSEL WELDMENT - 40 FT - 5 POD (AUST) CAP, BEARING - PIPE RACK CAP, BEARING - CAROUSEL BEARING, JOURNAL BEARING, JOURNAL WASHER, THRUST CYLINDER, LOCK Piston Bore Kit (Contains Wear Ring, Piston Seal & two Tube End Seals) Rod Seal Kit (Contains Rod Seal, Bushing, Bushing Retainer, Rod Wiper & Bushing O-Ring PIN, CAROUSEL - LOCK PIN, INSERT - CAROUSEL LOCK PIN, DOWEL CAPSCREW, HEX HEAD - GR8 (3/8-16UNC, 1.250L) WASHER, FLAT (0.375, HARDENED) ADAPTER, STRAIGHT ROLLER, PIPE RACK BEARING SEAL, RETAINER - PIPE RACK ROLLER RING, RETAINER RETAINER, PIPE RACK RETAINER, SHAFT SHAFT, PIPE RACK ROLLER CAPSCREW, HEX HEAD - GR5 (1/2-13UNC, 1.000L) CAPSCREW, HEX HEAD - GR5 (1/2-13UNC, 1.250L) CAPSCREW, HEX HEAD - GR8 (3/4-10UNC, 4.500L) CAPSCREW, HEX HEAD - GR8 (1 1/4-7UNC, 3.500L) NUT, HEX - GR8 (1 1/4-7UNC) WASHER, FLAT (1.250, HARDENED) CAPSCREW, HEX HEAD - GR8 (3/4-10UNC, 3.500L) NUT, HEX - GR8 (3/4-10UNC) WASHER, FLAT (3/4, HARDENED) PLATE, RETAINER (2 INCH THICK) FITTING, GREASE - STRAIGHT KIT, SHIM - PIPE RACK ADAPTER, 90 DEG CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 2.250L) NUT, LOCK (3/8-16UNC, ELASTIC COLLAR) ADAPTER, STRAIGHT ADAPTER, TEE - SWIVEL ADAPTER, 90 DEG VALVE, COUNTERBALANCE - DUAL Cartridge Replacement Seal Kit (One Per Cartridge) SUPPORT, PIPE RACK - LOWER 6-32 SHEET 6

SECT-PAGE

BI012535

PIPE RACK ASSEMBLY ASSEMBLY 1608319 REVISION -

ITEM QTY.

U/M

PART NO.

44 45 46 47 48

2 2 2 24 1

EA EA EA EA EA

327650 416627 36669 55185 413333

49 50 51 52 53 54 55 56 57 58 59 60 62 63 65 66

1 2 1 1 8 8 1 1 1 1 4 8 8 2 2 2

EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA

411465 411476 411467 411473 42730 42729 17752 350879 30835 77848 420861 42728 327614 411493 327628 327629

DESCRIPTION BUSHING, STEEL CYLINDER, SWING (PIPE RACK) ADAPTER, ELBOW - 90 DEG WASHER, FLAT (1/2, HARDENED) PLATE, INDEX - WELDMENT LOWER PIPE RACK SUPPORT PIN, CYLINDER - INDEX CAP, END - CYLINDER INDEX CAP, END - CAROUSEL INDEX CYLINDER, INDEX (PIPE RACK) CAPSCREW, HEX HEAD - GR8 (1/2-13UNC, 2.000L) CAPSCREW, HEX HEAD - GR8 (1/2-13UNC, 1.750L) NIPPLE, PIPE ADAPTER, 90 DEG ADAPTER, ELBOW - 90 DEG ADAPTER, ELBOW PIN, SWING CYLINDER CAPSCREW, HEX HEAD - GR8 (1/2-13UNC, 1.500L) BUSHING PIN, CYLINDER - SWING BUSHING BUSHING, STEEL

6-32 SHEET 7

SECT-PAGE 6-33

6-34

BI012535

CYLINDER, SWING (PIPE RACK) ASSEMBLY 416627 REVISION A

10

8 15

6

11 13

3

16

4

14

5 7

2

1

6-33 SHEET 1

BI012535

CYLINDER, SWING (PIPE RACK) ASSEMBLY 416627 REVISION A

ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1

EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA

416627 ------------V006884 V006885 ------V006887 V006888 ------V008566 V004886 V007069 ------V008570 V008569 V008568 V008567

DESCRIPTION CYLINDER, SWING (PIPE RACK) WIPER SEAL O-RING BACKUP O-RING SEAL RING, WEAR RING, WEAR CYLINDER SEAL KIT (Includes Items 1 thru 8) NUT, LOCK SETSCREW PLUG, PORT (Shipping) Not Shown TUBE ASSEMBLY ROD ASSEMBLY PISTON HEAD

6-33 SHEET 2

BI012535

CYLINDER, INDEX (PIPE RACK) ASSEMBLY 411473 REVISION -

17 6

7 8

15 18

4

5

12

16

3

9

11

6-34 SHEET 1

2

1

13

BI012535

CYLINDER, INDEX (PIPE RACK) ASSEMBLY 411473 REVISION -

ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 11 12 13 14 15 16 17 18

1 1 1 1 1 1 1 1 2 1 1 2 2 1 1 1 1 1

EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA.

411473 V005366 V005367 V010147 V005374 V005373 V005372 V005370 V005795 V005369 V010149 V005013 V010150 V005381 V010151 V010152 V005376 V010157 V010148

DESCRIPTION CYLINDER, INDEX (PIPE RACK) WIPER SEAL O-RING O-RING BACKUP O-RING SEAL RING, WEAR RING, WEAR NUT, LOCK FITTING, LUBE BUSHING PLUG, PORT (Not Shown) TUBE ASSEMBLY ROD ASSEMBLY HEAD PISTON CYLINDER SEAL KIT (Includes items 1 Thru 9)

6-34 SHEET 2

BI012535

MAST HOSE PLUMBING ASSEMBLY 427237 REVISION D

18

2

1

6

12 11

8

3

5

9 14

12

17 10

6-35 SHEET 1

13

4

7

BI012535

MAST HOSE PLUMBING ASSEMBLY 427237 REVISION D

15

15 15

15

9

10

13

14

6-35 SHEET 2

15

15

BI012535

MAST HOSE PLUMBING ASSEMBLY 427237 REVISION D

ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 17 18

2 1 1 1 1 1 1 1 1 1 1 2 1 1 4 1 1

EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA

427237 422962 422961 404033 4350935 4350936 404031 404054 408078 1572728 1572729 1572920 1573001 1572730 1572783 4292094 4222318 4222319

DESCRIPTION MAST HOSE PLUMBING HOSE ASSEMBLY (SCAG5K-20-485) HOSE ASSEMBLY (JCAG2-16-459) HOSE ASSEMBLY (TCCF273-20-40) HOSE ASSEMBLY (TCCFC273-20-SPB24-29) HOSE ASSEMBLY (TCCFC273-20-SPB24-26) HOSE ASSEMBLY (TCCF273-20-SP-28) HOSE ASSEMBLY (JCAG2-12-28) HOSE ASSEMBLY (JCAG2-12-20) HOSE ASSEMBLY (TCAG5K-20-31) HOSE ASSEMBLY (TCAG5K-20-32) HOSE ASSEMBLY (JCAG5K-20-277) HOSE ASSEMBLY (TCAG5K-20-150) HOSE ASSEMBLY (TCAG5K-20-33) HOSE ASSEMBLY (TCAG5K-20-34) HOSE ASSEMBLY (TCAG5K-20-180) HOSE ASSEMBLY (JCAM500-40-23) HOSE ASSEMBLY (JCAM500-40-428)

6-35 SHEET 3

BI012535

MAST LOCK INDICATOR ASSEMBLY 411200 REVISION D

6-36 SHEET 1

BI012535

MAST LOCK INDICATOR ASSEMBLY 411200 REVISION D

6

1

5

1

6

17

16

18

19 20

6-36 SHEET 2

5

BI012535

MAST LOCK INDICATOR ASSEMBLY 411200 REVISION D

2

3

6-36 SHEET 3

BI012535

MAST LOCK INDICATOR ASSEMBLY 411200 REVISION D

ITEM QTY. U/M PART NO. 1 2 3 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

4 1 1 2 2 56 28 28 12 12 2 8 6 20 2 2 2 2 2

EA EA EA EA EA FT EA FT FT FT EA EA EA FT EA EA EA EA EA

411200 81187 416874 416873 411862 411863 88012 88010 99323 325642 342692 45256 45261 45259 54430 350473 60666 59347 319461 5968

DESCRIPTION MAST LOCK INDICATOR SWITCH, LIMIT LAMP, LED - GREEN LAMP, LED - RED MOUNT, SWITCH - INDICATOR PLATE, MAST LOCK INDICATOR WIRE, #16 AWG, GREEN/BLACK STRIPE WIRE, #16 AWG - GREEN/WHITE STRIPE WIRE, SXL - 16GA, ORANGE/YELLOW 1404203 WIRE, 18 AWG - BLACK 1420931 WIRE, 18 AWG - WHITE TERM, RING - 16/14 AWG - 1/4 STUD - INSULATED CONN, BUTT - 16/14 AWG TERM, SPADE - 16/14 AWG-#10 STUD - INSULATED CONDUIT, SEALTIGHT - 1/2" PVC 5000673 CONDULET CONNECTOR, ELECTRICAL - STRAIGHT CONNECTOR, ELECTRICAL - 90 DEG 118470 STUD, WELD (1/4-20UNC, 0.750L) NUT, HEX (1/4-20UNC)

6-36 SHEET 4

BI012535

MAST TUBING ASSEMBLY 423257 REVISION -

ITEM QTY. U/M PART NO. 1 2 3 4

6 6 12 2

EA EA EA EA

423257 423256 38681 44253 423255

DESCRIPTION MAST TUBING TUBING ASSEMBLY, 1/2 INCH x 20 FT 119669 ADAPTER, STRAIGHT CLAMP, TUBE - 1/2 INCH OD - 2 HOLE TUBING ASSEMBLY, 1/2 INCH x 18 FT

6-37 SHEET 1

BI012535

ROTARY DRIVE ASSEMBLY ASSEMBLY 439031 REVISION O

7

9

50 17 18

53

12

11 11

9 30 31 50

37 16

16 35 34 37

34 35

5

6

36

5

6 36 37

37

27 28 26

12

9

7

9

1 20

11

11 7

53

25

21

21

25

22

10

3 23

19

33

24 13

2

4

7

17 18 2

38

14 15 19 8

58 57 14 15 57 58

4 59 36 37

32 56 55 54

6-38 SHEET 1

5

6

36 37

BI012535

ROTARY DRIVE ASSEMBLY ASSEMBLY 439031 REVISION O

ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14

1 2 1 1 8 8 2 1 6 2 4 8 1 12

EA EA EA EA EA EA EA EA EA EA EA EA EA EA

439031 4260824 413307 438633 438634 410860 95541 95784 320681 353311 56324 51120 317936 45278 426374

15 16 17 18 19 20 21 23 24 25 26 27 28 30 31 32 33 34 35 36

12 8 4 4 4 2 2 1 1 2 1 1 1 1 1 2 1 2 2 16

EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA

438680 410859 42736 42629 332710 36287 36451 18563 62971 320658 34860 38486 61982 96157-050 51121 400680 427587 438595 438594 423852

37 38 50 53 54 55 56 57 58 59

24 2 2 4 2 2 4 12 12 1

EA EA EA EA EA EA EA EA EA EA REF

438683 58473 82678 6403 438593 438596 4339680 5972 438683 442617 443222

DESCRIPTION ROTARY DRIVE ASSEMBLY ROTARY DRIVE GEARCASE ASSEMBLY MOTOR, HYDRAULIC GUIDE, LH GUIDE, RH PAD, WEAR SHIM, WEAR PAD FLANGE COUPLING ADAPTER, SPLIT FLANGE ADAPTER, SPLIT FLANGE - 90 DEG ADAPTER, SPLIT FLANGE - 90 DEG CAPSCREW, HEX HEAD - GR5 (5/8-11UNC, 6.000L) NIPPLE, PIPE CAPSCREW, HEX HEAD - GR8 (7/8-9UNC, 2.250L DRILLED) WASHER, NORD-LOCK (7/8 INCH) CAPSCREW, BRASS (1/2-13UNC, 1.000L) CAPSCREW, HEX HEAD - GR8 (5/8-11UNC, 1.750L) WASHER, FLAT (0.625, TYPE A) ADAPTER, SPLIT FLANGE ADAPTER, STRAIGHT BUSHING ADAPTER, 90 DEG ADAPTER, RUN TEE ELBOW, PIPE - 90 DEG ADAPTER, STRAIGHT ADAPTER, STRAIGHT ADAPTER, SWIVEL ADAPTER, STRAIGHT ADAPTER, 90 DEG BAR, CHOCK KIT, FLANGE SHIM, WEAR PAD PAD, WEAR CAPSCREW, BRASS (1/2-13UNC, 1.250L HARDENED) WASHER, NORD LOCK (1/2 INCH) GASKET, 2 BOLT ADAPTER, 45 DEG CAPSCREW, HEX HEAD - GR5 (1/2-13UNC, 3.000L) PAD, WEAR - ROTARY DRIVE GUIDE SHIM, WEAR PAD - ROTARY DRIVE GUIDE PIN, DOWEL - HEAD GUIDE CAPSCREW, HEX HEAD - GR5 (1/2-13UNC, 1.500L) WASHER, NORD-LOCK (1/2 INCH) DUST DEFLECTOR RING HEAD GUIDE MAINTENANCE KIT (includes items 3, 4, 5, 6, 14, 15, 16, 34, 35, 36, 37, 54, 55, 56, 57 and 58 6-38 SHEET 2

SECT-PAGE 6-39 6-40

BI012535

ROTARY DRIVE GEARCASE ASSEMBLY ASSEMBLY 4260824 REVISION A 22 60 19 23 17 21

20 31 18 22 43

32 48

35

52 57

33 58 59

11 50

14 26 27 49

8

34

13

40

24 25 16 15 38 5 2 6 24 25

7 27 28 9 10 30 42 12

3 65 21

6-39 SHEET 1

BI012535

ROTARY DRIVE GEARCASE ASSEMBLY ASSEMBLY 4260824 REVISION A 63 64

36 51 44

1 37

61 46 53 54 55 39 29 4 62 41

61 61

6-39 SHEET 2

BI012535

ROTARY DRIVE GEARCASE ASSEMBLY ASSEMBLY 4260824 REVISION A

ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 48 49 50

2 4 1 2 2 2 1 2 1 1 2 1 1 1 1 1 8 13 8 6 14 19 8 4 4 1 2 1 2 1 2 1 1 2 1 1 2 2 2 1 1 1 1 1 1 2 1 2 8

EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA.

4260824 38342 98894 V005118 98897 V014285 V014286 98900 98902 98903 4159874 407162 4159875 98907 V005119 ------V012376 5988 5993 7801 319945 5962 5975 98914 98915 98916 98917 41137 41138 37801 98920 ------98921 98922 98923 98924 ------38355 98925 98736 98926 1673470 4276640 ------69616 V004855 1135942 98929 98930 98931

DESCRIPTION ROTARY DRIVE GEARCASE ASSEMBLY ADAPTER, SPLINE KEY SHAFT SHAFT, 24T GEAR, 84T SHAFT, 24T GEAR, 110T COVER, END SPACER SPACER LOCKNUT PLATE, SEAL CARRIER, BEARING HOUSING, SEAL CASE COVER CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 1.250L) CAPSCREW, HEX HEAD - GR5 (1/2-13UNC, 3.250L) CAPSCREW, HEX HEAD - GR5 (5/8-11UNC, 4.000L) CAPSCREW, SOCKET HEAD - GR8 (1/2-13UNC, 2.250L) WASHER, LOCK - 3/8 WASHER, LOCK - 1/2 WASHER, LOCK - 5/8 BEARING CONE BEARING CUP BEARING CONE BEARING CUP BEARING CONE BEARING, BALL PIN, ROLL PIN, DOWEL BUSHING PLUG, MAGNETIC PLUG, COUNTERSUNK HEX PLUG/O-RING PLUG, MAGNETIC SNAP RING ADAPTER SNAP RING SNAP RING SNAP RING PLUG SEAL, SPECIAL NAMEPLATE WINDOW, OIL LEVEL TAG, OIL EMPTY PLUG, PLASTIC (SHIPPING) FITTING, BREATHER SHIM SET SETSCREW 6-39 SHEET 3

BI012535

ROTARY DRIVE GEARCASE ASSEMBLY ASSEMBLY 4260824 REVISION A

ITEM QTY. U/M PART NO. 51 52 53 54 55 57 58 59 60 61 62 63 64 65

1 1 5 5 6 1 1 2 6 1 2 1 1 6

EA. EA. EA. EA. EA. EA. EA. EA. EA. EA EA EA EA EA

V002476 V012621 V004563 V004564 V004565 V012622 V012623 V004566 5972 4277211 ------7571 49149 42570

DESCRIPTION PLUG, SQUARE HEAD HOUSING, SEAL SHIM, .005 SHIM, .007 SHIM, .020 SEAL, FACE SEAL SPACER SEAL CAPSCREW, HEX HEAD - GR5 (1/2-13UNC, 1.500L) FITTING, GREASE BEARING, BALL CAPSCREW, HEX HEAD - GR5 (5/8-11UNC, 1.00L) WASHER (5/8") CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 1.00L)

6-39 SHEET 4

BI012535

MOTOR, HYDRAULIC ASSEMBLY 413307 REVISION A

5

4

6

7

3

1

2 8

21 10 17

23

22

18 11

19 20

14 15 16

12

13 26

28 27

25

24

35

1

2

34

6-40 SHEET 1

29

30

32

31

33

BI012535

MOTOR, HYDRAULIC ASSEMBLY 413307 REVISION A

ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 10 12 13 14 15 16 17 18 19

20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35

2 2 4 1 1 1 1 5 1 1 1 1 12 12 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 4 4 1 1 1

EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA

413307 V010367 V010368 V010369 V007977 V010370 V010371 V010372 V010373 58502 V010374 V010375 V010376 V010377 V010378 V010379 V010380 V010381 V010382 V010383 V010384 V010385 V010386 V010387 V007108 V010388 V010389 V010685 V010391 ------V010392 V010393 V010394 V010395 59234 V010396 V010397 5997 V010398 V010399 V002839

DESCRIPTION MOTOR, HYDRAULIC PLUG, HEX SOCKET HEAD O-RING CAPSCREW, HEX HEAD PORT BLOCK W/SHUTTLE GASKET PORT PLATE, BI DIRECTIONAL FACE PLATE PIN, FACE PLATE AND PORT PLATE SHUTTLE VALVE W/TWO ORIFICES RETAINING RING SPRING RETAINER BARREL STOP DISC SPRING THRUST WASHER CYLINDER BARREL BARREL BEARING RETAINING RING (ORANGE) .075" - 1.90 MM RETAINING RING (BLACK) .077" - 1.96 MM RETAINING RING (RED) .079" - 2.01 MM RETAINING RING (GREEN) .081" - 2.06 MM RETAINING RING (YELLOW) .083" - 2.11 MM RETAINING RING (BLUE) .085" - 2.16 MM RETAINING RING (WHITE) .087" - 2.21 MM THRUST WASHER PISTON, SHOES AND RETAINER CREEP PLATE CAM, 15.2 DEG DOWEL PIN HOUSING CAPSCREW, SOCKET HEAD SHAFT, SPLINED BEARING ASSEMBLY (CONE AND CUP) O-RING SHAFT SEAL SEAL RETAINER O-RING CAPSCREW, HEX HEAD O RING RETAINER, BARREL BEARING Seal Kit (With or Without Shuttle)

6-40 SHEET 2

SECT-PAGE

6-41

BI012535

SHUTTLE VALVE W/TWO ORIFICES ASSEMBLY 58502 REVISION -

6

4

5

2

8

1

7

14 9 10

11

3

6-41 SHEET 1

BI012535

SHUTTLE VALVE W/TWO ORIFICES ASSEMBLY 58502 REVISION -

ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 14

2 2 2 2 1 1 1 1 1 1 1 2

EA EA EA EA EA EA EA EA EA EA EA EA

58502 -------------------------------------------------------------------------------------

DESCRIPTION SHUTTLE VALVE W/TWO ORIFICES PLUG O-RING SPRING WASHER, SPRING CENTER SPOOL BODY PLUG O-RING SPRING, RELIEF VALVE SPRING, RELIEF VALVE SEAT SHIM WASHER

(items 2 and 8 are included in V002839 seal kit)

6-41 SHEET 2

BI012535

FRONT MAST REST INSTALLATION ASSEMBLY 421452 REVISION D

1

4

5

6

1

2

2

6-42 SHEET 1

BI012535

FRONT MAST REST INSTALLATION ASSEMBLY 421452 REVISION D

ITEM QTY. U/M PART NO. 1 2 4 5 6

1 2 16 16 16

EA EA EA EA EA

421452 421437 421417 42752 55785 42701

DESCRIPTION FRONT MAST REST INSTALLATION REST, 12M-15M MAST (WELDMENT) PLATE, DETAIL 1 X 8 13/16 X 15 3/4 CAPSCREW, HEX HEAD - GR8 (1-8UNC, 3.500L) WASHER, FLAT NUT, LOCK (1-8UNC, ELASTIC COLLAR)

6-42 SHEET 2

BI012535

PIN RETAINER KIT - MAST ELEVATING CYLINDER ASSEMBLY 428402 REVISION E

4

6 5

2 6 5

6-43 SHEET 1

BI012535

PIN RETAINER KIT - MAST ELEVATING CYLINDER ASSEMBLY 428402 REVISION E

ITEM QTY. U/M PART NO. 2 4 5 6

2 2 10 10

EA EA EA EA

428402 428392 428394 42729 438683

DESCRIPTION PIN RETAINER KIT - MAST ELEVATING CYLINDER PLATE, PIN RETAINER PLATE, PIN RETAINER CAPSCREW, HEX HEAD - GR8 (1/2-13UNC, 1.750L) WASHER, NORD LOCK (1/2)

6-43 SHEET 2

BI012535

PIN RETAINER KIT - HOIST AND PULLDOWN CYLINDER ASSEMBLY 428401 REVISION C

2 3

1

5

4 5

4

2

3

6-44 SHEET 1

BI012535

PIN RETAINER KIT - HOIST AND PULLDOWN CYLINDER ASSEMBLY 428401 REVISION C

ITEM QTY. U/M PART NO. 1 2 3 4 5

4 6 4 12 12

EA EA EA EA EA

428401 428388 428393 428391 38323 438683

DESCRIPTION PIN RETAINER KIT - HOIST AND PULLDOWN CYLINDER PLATE, PIN RETAINER MOUNTING PLATE, PIN RETAINER PLATE, PIN RETAINER MOUNTING CAPSCREW, HEX HEAD - GR8 (1/2-13UNC, 1.250L - DRILLED) WASHER, NORD-LOCK (1/2)

6-44 SHEET 2

BI012535

SECTION 7 - DRILLING TOOLS / ACCESSORIES

DESCRIPTION

ASSEMBLY NO.

RAPID FILL INSTALLATION (1100 GAL) CONNECTOR KIT, RAPID FILL SYSTEM RAPID FILL PLUMBING LUBE SYSTEM INSTALLATION (MACHINE) AUTO LUBRICATION SYSTEM (MACHINE), AUTO AIR MOTOR ASSEMBLY (MACHINE LUBRICATION) TUBE ASSEMBLY, AIR MOTOR (MACHINE LUBRICATION) MONITOR / CONTROLLER (MACHINE LUBRICATION) FILTER/REGULATOR/LUBRICATOR ASSEMBLY (MACHINE LUBE) LUBRICATOR INSTALLATION (DRILL STEM THREAD) VALVE, AIR VALVE, AIR (PART OF ASSEMBLY 330617) VALVE, AIR (SOLENOID W/JUNCTION BOX) LUBRICATOR ASSEMBLY (DRILL STEM THREAD) FILTER / REGULATOR / LUBRICATOR ASSEMBLY LUBRICATOR HOSE PLUMBING KIT ROTARY TORQUE CONTROL ROTARY TORQUE CONTROL PLUMBING HOSE COVER AND GRATING INSTALLATION TRAM INTERLOCK, JACK TRAM INTERLOCK INSTALLATION, 30 DEG (WIDE DUST HOOD)

SECT7 SHEET 1

434053 57338 403823 426699 401271 425924 426025 97523 63133 401973 330617 330617B 330617C 337393 337392 405520 441078 441080 428941 435465 1527382

SECT-PAGE 7-1 7-2 7-3 7-4 7-5 7-6 7-7 7-8 7-9 7-10 7-11 7-12 7-13 7-14 7-15 7-16 7-17 7-18 7-19 7-20 7-21

BI012535

RAPID FILL INSTALLATION (1100 GAL) ASSEMBLY 434053 REVISION E

1 4

8 8

12 7 6 19 14 4 5

3 13

7-1 SHEET 1

BI012535

RAPID FILL INSTALLATION (1100 GAL) ASSEMBLY 434053 REVISION E

2 1 12

7-1 SHEET 2

BI012535

RAPID FILL INSTALLATION (1100 GAL) ASSEMBLY 434053 REVISION E

ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 11 12 13 14 15 16 17 18 19

1 1 1 2 1 1 1 3 1 1 1 1 1 1 1 1 1

EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA

434053 57338 431393 30835 36671 36383 35584 31396 30067 403823 61982 8304 401270 442314 442313 442312 442315 T103711

DESCRIPTION RAPID FILL INSTALLATION (1100 GAL) CONNECTOR KIT, RAPID FILL SYSTEM RAPID FILL WELDMENT ADAPTER, ELBOW - 90 DEG ADAPTER, 90 DEG ADAPTER, ELBOW - 90 DEG ADAPTER, STRAIGHT ADAPTER, STRAIGHT ADAPTER, STRAIGHT RAPID FILL PLUMBING ADAPTER, REDUCER COUPLING, PIPE CAP, VENT COOLANT, NOZZLE / PLUG NOZZLE, CRANKCASE W/PLUG - ENGINE OIL NOZZLE, DIESEL FUEL HYDRAULIC FLUID - NOZZLE / PLUG CAP, WATER TANK

NOTE: ITEMS 15 THRU 18 SUPPLIED LOOSE TO THE CUSTOMER.

7-1 SHEET 3

SECT-PAGE 7-2

7-3

BI012535

CONNECTOR KIT, RAPID FILL SYSTEM ASSEMBLY 57338 REVISION A

ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

1 1 1 1 1 1 4 4 1 1 1 1 1 1 1 1

EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA

DESCRIPTION

57338 V003529 V003528 V003530 V003531 V003532 V011426 V003533 V003534 V011427 V011429 V003535 V003536 V011428 V011430 V003537

CONNECTOR KIT, RAPID FILL SYSTEM VENT (FUEL) - 9 PSI PRESSURE RELIEF RECEIVER (FUEL) - 2 INCH NPT CAP, RECEIVER (FUEL) RECEIVER (CRANK CASE) - 3/4 NPT CAP, RECEIVER (CRANK CASE) NOZZLE ONLY (CRANK CASE) - 3/4 NPT RECEIVER (HYDRAULIC) - 3/4 ANPT CAP, RECEIVER (HYDRAULIC) NOZZLE ONLY (HYDRAULIC) - 3/4 ANPT PLUG (HYDRAULIC) RECEIVER (COOLANT) - 1/2 ANPT CAP, RECEIVER (COOLANT) NOZZLE ONLY (COOLANT) - 1/2 NPT PLUG (COOLANT) CENTRAL SERVICE BOX

V011425

- - - - -NOT INCLUDED IN KIT- - - - NOZZLE, REFUELING

7-2 SHEET 1

BI012535

RAPID FILL PLUMBING ASSEMBLY 403823 REVISION G

4

3

5 1 2

7-3 SHEET 1

BI012535

RAPID FILL PLUMBING ASSEMBLY 403823 REVISION G

ITEM QTY. U/M PART NO. 1 2 3 4 5

1 1 1 1 1

EA EA EA EA EA

403823 4361895 1664236 4207180 4361896 433639

DESCRIPTION RAPID FILL PLUMBING HOSE ASSEMBLY (JCAM2T-08-170) HOSE ASSEMBLY (JCAG2-12-228) HOSE ASSEMBLY (JCAG2-12-400) HOSE ASSEMBLY (JCAG2-12-376) HOSE ASSEMBLY (JRA1503-32-102)

7-3 SHEET 2

BI012535

LUBE SYSTEM INSTALLATION (MACHINE) AUTO ASSEMBLY 426699 REVISION A

ITEM QTY. U/M PART NO. 1 2

1 1

EA EA

426699 401271 426566

DESCRIPTION LUBE SYSTEM INSTALLATION (MACHINE) AUTO LUBRICATION SYSTEM (MACHINE) AUTO MOUNT, MONITOR / CONTROLLER (Located in Cab )

7-4 SHEET 1

SECT-PAGE 7-5

BI012535

LUBRICATION SYSTEM (MACHINE), AUTO ASSEMBLY 401271 REVISION C

7-5 SHEET 1

BI012535

LUBRICATION SYSTEM (MACHINE), AUTO ASSEMBLY 401271 REVISION C

ITEM QTY. PART NO.

4 5 6 7 8 9 10 11 12 13

3 6 1 1 1 31 1 1 1 1 1 1 1 1

401271 63138 63137 97526 V006812 97521 63140 425924 426025 63132 63130 63131 97523 63136 63133

14 15 16

1 1 1

97524 97525 426026

2 3

DESCRIPTION

SECT-PAGE

LUBRICATION SYSTEM (MACHINE), AUTO SL-1 INJECTOR (FOUR MANIFOLD) SL-1 INJECTOR (FIVE MANIFOLD) SL-1 Single Injector Replacement Repair Kit, SL-1 Single Injector (Includes attaching gaskets) GAUGE-0 TO 5000 (GLY) Located on side of pump CAP - PLASTIC AIR MOTOR ASSEMBLY (MACHINE LUBRICATION) TUBE ASSEMBLY, AIR MOTOR (MACHINE LUBRICATION) VENT VALVE ASSEMBLY COVER ASSEMBLY - DRUM PLATE - FOLLOWER MONITOR / CONTROLLER (MACHINE LUBRICATION) SWITCH - PRESSURE FILTER /REGULATOR/LUBRICATOR ASSEMBLY (MACHINE LUBE) SWITCH - 3W 2POS NC 1/2" ROD ASSEMBLY - TIE COVER ASSEMBLY, AIR MOTOR/GREASE TUBE

7-5 SHEET 2

7-6 7-7

7-8 7-9

BI012535

AIR MOTOR ASSEMBLY (MACHINE LUBRICATION) ASSEMBLY 425924 REVISION -

10 9 13

27

11 37 12 9 11

28

14

30

15

26 8 44

29

34 16

38 49 43

18 3

45

46 47

21 25

4 39 17 19

5

40 49

6

31

49 7 35

19 20 48

48

23

4

41

24 3

20 19

42 22

32

2 40 1

7-6 SHEET 1

23

BI012535

AIR MOTOR ASSEMBLY (MACHINE LUBRICATION) ASSEMBLY 425924 REVISION -

33

35 5

24

32

36 7-6 SHEET 2

BI012535

AIR MOTOR ASSEMBLY (MACHINE LUBRICATION) ASSEMBLY 425924 REVISION -

ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49

1 1 2 2 1 1 1 1 2 1 2 1 1 1 1 2 1 3 3 2 1 4 1 4 4 2 1 1 2 1 1 2 2 2 1 4 1 2 4 4 4 1 1 1 1 2 2 4

EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA

425924 ------V011972 ------------V011973 V011974 V011975 V011976 ------V011978 ------------------V011980 ------------V011981 ------------V011983 V011984 V011985 V011986 V011987 V011988 V011989 ------V011991 V011992 V011993 V011994 ------V011995 ------V011996 V011997 V011998 V011999 V012000 V012001 V012002 ------V012003 ------V012004 V012005 -------------

DESCRIPTION AIR MOTOR ASSEMBLY (MACHINE LUBRICATION) U CUP (BUNA-N) (See Kit V011971) BEARING, ROD SEAL, CYLINDER (BUNA-N) (See Kit V011971) O-RING (BUNA-N) (See Kit V011971) ROD ASSEMBLY, PISTON TUBE, CYLINDER TUBE, AIR CASTING, UPPER BUMPER, VALVE (See Kit V011977) CAP, VALVE O-RING (BUNA-N) (See Kit V011977) BODY, VALVE (See Kit V011979) SPOOL, VALVE (See Kit V011979) CAP, VALVE GASKET (See Kit V011977) O-RING (BUNA-N) (See Kit V011977) VALVE, RELAY O-RING (BUNA-N) (See Kit V011982) O-RING (BUNA-N) (See Kit V011982) VALVE, AIR SIGNAL CASTING, LOWER SCREW BAR, PILOT ROD, TIE NUT SCREW GASKET (See Kit V011990) BODY, MUFFLER SCREW BRACKET, UPPER BRACKET, LOWER SEAL, PISTON (See Kit V011971) SCREW O-RING (BUNA-N) (See Kit V011982) ADAPTER SCREW COUPLER SCREW SCREW ROD, TIE NUT ELEMENT, MUFFLER (See Kit V011990) NIPPLE ELEMENT, END (See Kit V011990) PLATE, MUFFLER SCREW, SELF TAPPING O-RING (BUNA-N) (See Kit V011982) O-RING (BUNA-N) (See Kit V011982) 7-6 SHEET 3

BI012535

AIR MOTOR ASSEMBLY (MACHINE LUBRICATION) ASSEMBLY 425924 REVISION -

ITEM QTY. U/M PART NO. 1 1 1 1 1 1

EA EA EA EA EA EA

V011971 V011977 V011979 V011982 V011990 V012006

DESCRIPTION Repair Kit (Includes Items 1, 3, 4 & 33) Repair Kit (Includes Items 9, 11, 15 & 16) Repair Kit (Includes Items 12 & 13) Repair Kit (Includes Items 18, 19, 35, 48 & 49) Repair Kit (Includes Items 28, 43 & 45) PILOT BAR SUBASSEMBLY

7-6 SHEET 4

BI012535

TUBE ASSEMBLY, AIR MOTOR (MACHINE LUBRICATION) ASSEMBLY 426025 REVISION -

1 2

22

3

23 24

4

25

26

5 6 7 8 9 12 15

13

11

10 27

12

28

14

16 29 17

30

18

31 32 33

19 34 20

35

21 36

20

37

7-7 SHEET 1

BI012535

TUBE ASSEMBLY, AIR MOTOR (MACHINE LUBRICATION) ASSEMBLY 426025 REVISION -

ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37

1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA

426025 V012019 V012020 V012021 V012022 ------------------------V012023 V011188 V011187 ------V011183 V011192 V011189 V011184 ------V012024 V011171 ------V012025 V011173 V011174 V011176 V011175 V012026 ------V012027 ------------V012028 ------V011180 V012029 V011186 V011179 V012030 V012017 V012018

DESCRIPTION TUBE ASSEMBLY, AIR MOTOR (MACHINE LUBRICATION) CONNECTOR, BOLT NUT, COUPLING ROD, PLUNGER NUT, GLAND O-RING (POLYURETHANE) See Repair Kit/Seal Kit U CUP (POLYURETHANE) See Repair Kit/Seal Kit WASHER, PACKING (See Repair Kit/Seal Kit) RING, RETAINING (See Repair Kit) BODY, OUTLET PLUG, PRIMING ADAPTER GASKET (COPPER) See Repair Kit CHECK, OUTLET BALL STOP, BALL BODY, OUTLET O-RING (NITRILE) See Repair Kit TUBE, PUMP/MOTOR ADAPTER PIN, COTTER (See Repair Kit) ROD, CONNECTING ADAPTER BALL BALL PIN BUSHING & PLUNGER O-RING (NITRILE) See Repair Kit TUBE, ADAPTER RING, RETAINING (See Repair Kit) WASHER, GUIDE (See Repair Kit) BUSHING & PLUNGER PIN, COTTER (See Repair Kit) RETAINER CHECK SEAT, CHECK SHOVEL, PRIMING TUBE, PRIMING Repair Kit (Includes Items 5, 6, 7, 8, 12, 17, 20, 27, 29, 30 & 32) Gland Seal Kit (Includes Items 5, 6 & 7)

7-7 SHEET 2

BI012535

MONITOR / CONTROLLER (MACHINE LUBRICATION) ASSEMBLY 97523 REVISION -

7 2 3 4 6

1

5 8 7-8 SHEET 1

9

BI012535

MONITOR / CONTROLLER (MACHINE LUBRICATION) ASSEMBLY 97523 REVISION -

ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9

1 1 1 1 4 1 1 1 1

EA EA EA EA EA EA EA EA EA

97523 V011256 V011257 V011258 V011259 V011260 V011261 V011262 V011263 V011264

DESCRIPTION MONITOR / CONTROLLER (MACHINE LUBRICATION) JUMPER SHUNT (STRIP OF 10) GREEN LED, GREEN LENS & CHROME BEZEL AMBER LED, AMBER LENS & CHROME BEZEL RED LED, RED LENS & CHROME BEZEL STANDOFF & SCREW RIBBON CABLE ASSEMBLY SEAL FOR SWITCHES PROCESSOR BOARD ASSEMBLY POWER SUPPLY BOARD ASSEMBLY

7-8 SHEET 2

BI012535

FILTER / REGULATOR / LUBRICATOR ASSEMBLY (MACHINE LUBE) ASSEMBLY 63133 REVISION -

1

7-9 SHEET 1

BI012535

FILTER / REGULATOR / LUBRICATOR ASSEMBLY (MACHINE LUBE) ASSEMBLY 63133 REVISION -

2

7-9 SHEET 2

BI012535

FILTER / REGULATOR / LUBRICATOR ASSEMBLY (MACHINE LUBE) ASSEMBLY 63133 REVISION -

3

7-9 SHEET 3

BI012535

FILTER / REGULATOR / LUBRICATOR ASSEMBLY (MACHINE LUBE) ASSEMBLY 63133 REVISION -

ITEM QTY. U/M PART NO. 1

2

3

1 1 1 1 1 1 1 1 1 1 1 1 1 1

EA EA EA EA EA EA EA EA EA EA EA EA EA EA

63133 V011266 V011269 V011270 V011271 V011272 V011267 V011273 V011274 V011265 V011268 V011275 V011269 V011271 V011276

DESCRIPTION FILTER / REGULATOR / LUBRICATOR ASSEMBLY (MACHINE LUBE) FILTER ASSEMBLY Lens Kit, Liquid Level (Includes items 35, 37, 38 & 39) Element, Filter (Item 52) Drain, Manual (Includes items 32, 33 & 34) Service Kit (Includes items 39 & 54) REGULATOR ASSEMBLY Service Kit (Includes items 13, 15, 16, 17 & 18) Cover, Tamper Resistant (Knob Adjustment Only) Gauge, 2 Inch Dial LUBRICATOR ASSEMBLY Service Kit (Includes items 3, 7 & 39) Lens Kit, Liquid Level (Includes items 35, 37, 38 & 39) Drain, Manual (Includes items 32, 33 & 34) Sight Feed Dome (Includes items 6 & 7)

7-9 SHEET 4

BI012535

LUBRICATOR INSTALLATION (DRILL STEM THREAD) ASSEMBLY 401973 REVISION O

33

11 29

13

14

16

15

34 6 19

20 20

23 13 23

22 8

28 7

9 18

18

1 3

4

5

21

21 15

3

7-10 SHEET 1

4

5

BI012535

LUBRICATOR INSTALLATION (DRILL STEM THREAD) ASSEMBLY 401973 REVISION O

8 22

9

10 29

15 20

11

14

9

10

7-10 SHEET 2

BI012535

LUBRICATOR INSTALLATION (DRILL STEM THREAD) ASSEMBLY 401973 REVISION O

ITEM QTY. U/M PART NO. 1

1

EA

3 4 5 6 7 8 9 10 11 13 14 15 16 18 19 20 21 22 23 28 29 32 33 34

1 2 2 2 1 1 1 1 1 1 2 1 2 1 3 1 5 1 1 2 2 1 1 1 1

EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA KIT EA EA

401973 330617 330617B 330617C 22487 9179 9753 5982 337393 337392 401536 413170 413180 96417 80032 33322 35630 84892 38755 31804 44554 71364 336672 31395 41004 34847 405520 8330 1580703

DESCRIPTION LUBRICATOR INSTALLATION (DRILL STEM THREAD) VALVE, AIR - 3-WAY VALVE, AIR (Part of Item 1) VALVE, AIR (SOLENOID WITH JUNCTION BOX (Part of item 1) Solenoid Operator Valve SCREW, MACHINE - ROUND HEAD SLOT NUT, HEX WASHER, LOCK - SPRING LUBRICATOR ASSEMBLY (DRILL STEM THREAD) FILTER / REGULATOR / LUBRICATOR ASSEMBLY HOLDER, GREASE BUCKET BRACKET, LUBE REGULATOR BRACKET, VALVE - AIR - 3-WAY NOZZLE CAP FITTING, HYDRAULIC ADAPTER, TEE ADAPTER, STRAIGHT ADAPTER, STRAIGHT ADAPTER, ELBOW - 90 DEG ADAPTER, ELBOW - 90 DEG ADAPTER, HYDRAULIC ADAPTER, TEE 1416254 GREASE, 5 GALLON BUCKET ADAPTER, STRAIGHT ADAPTER, STRAIGHT ADAPTER, STRAIGHT LUBRICATOR HOSE PLUMBING KIT BUSHING BRACKET, GREASE LINE

7-10 SHEET 3

SECT-PAGE 7-11 7-12 7-13

7-14 7-15

7-16

BI012535

VALVE, AIR ASSEMBLY 330617 REVISION B

1 4 2 12 10 9 11

13

9 7

6 2 4 1

7-11 SHEET 1

BI012535

VALVE, AIR ASSEMBLY 330617 REVISION B

ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12

2 2

13 14

1

2 1 1 2 1 1 1

EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA.

330617 ------------------------------------------------------------------------------------22485

DESCRIPTION VALVE, AIR RING, RETAINING PLUG SEAT O-RING O-RING SPRING POPPET RETAINER SEAL PISTON PUSHROD O-RING (APPLY LIGHT COAT OF SILICONE BASE GREASE) BODY OPERATOR / VALVE GASKET (not shown) KIT, SERVICE (Includes Items 4, 5, 9, 12 & 14)

7-11 SHEET 2

SECT-PAGE 7-12

BI012535

VALVE, AIR (part of 330617) PART OF ASSEMBLY 330617 REVISION B 1 2

3 4 12 13 6

14

7

15

7 20 6

17

10

16

18 9 8 19

5 19

7-12 SHEET 1

14

13

12

BI012535

VALVE, AIR (part of 330617) PART OF ASSEMBLY 330617 REVISION B

ITEM QTY. U/M PART NO. 1 2 3

T EA. EA. EA.

330617B -------------------

4

EA.

-------

5 6 7 8 9 10

EA. EA. EA. EA. EA. EA.

-------------------------------------

11 12 13 14

EA. EA. EA. EA.

-------------------------

15

EA.

-------

16

EA.

-------

17

EA.

-------

18

EA.

-------

19 20

EA. EA.

------------22486

DESCRIPTION VALVE, AIR (part of 330617) SCREW WASHER, LOCK GASKET, TOP (-01 THRU -10 TIMERS. 2 REQ'D FOR -22 TIMER) GASKET, TOP (-22, -23 & -24 TIMERS. 2 REQ,D FOR -22 TIMER) GASKET, BOTTOM (PART OF OPERATOR) VALVE, CHECK (POSITION B) PACKING (POSITION B) NUT, LOCK SCREW, ADJUSTMENT O-RING (APPLY LIGHT COAT OF SILICONE BASE GREASE) BODY (0-5 SECOND TIMERS) RING, SNAP PLUG O-RING (APPLY LIGHT COAT OF SILICONE BASE GREASE) PISTON (NORMALLY CLOSED) -03 THRU -05, -22 & -24 TIMERS PISTON (NORMALLY OPEN) -09, -10, -22 & -23 TIMERS O-RING (APPLY LIGHT COAT OF SILICONE BASE GREASE) O-RING (APPLY LIGHT COAT OF SILICONE BASE GREASE) PLUG, PIPE BODY (0-60 SECOND TIMERS) KIT, SERVICE (Includes Items 3, 4, 5, 7, 10, 14, 17 & 18) NOTE: SERVICE KITS ARE UNIVERSAL AND CONTAIN EXTRA PARTS, MATCH NEW PARTS FROM KIT WITH THOSE REMOVED AT TIME OF DISASSEMBLY.

7-12 SHEET 2

SECT-PAGE 7-13

BI012535

VALVE, AIR (SOLENOID W/JUNCTION BOX) PART OF ASSEMBLY 330617 REVISION B

10

5

11

4 6 7

9 8

12 1

13

2

14 15

3 7-13 SHEET 1

BI012535

VALVE, AIR (SOLENOID W/JUNCTION BOX) PART OF ASSEMBLY 330617 REVISION B

ITEM QTY. U/M PART NO. 1 2 3 4

4 4 1 1

EA. EA. EA. EA.

330617C ----------V004477 V004476

5 6 7 8 9 10 11 12 13 14 15

1 1 1 1 2 1 1 1 1 1 1

EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA.

----------V004474 V004475 -----V004773 V004472 ---------------------

DESCRIPTION VALVE, AIR (SOLENOID W/JUNCTION BOX) SCREW WASHER, LOCK GASKET CONNECTOR - Standard Cable Grip W/O Indicator Light (All Voltages Item 4 Includes Items 5 & 6) SCREW GASKET COIL, 24VDC BASE, SOLENOID - Standard nonlocking SCREW DIFFUSER CLIP, COIL RETAINING O-RING, LARGE O-RING, SMALL PLUG, PIPE BASE

7-13 SHEET 2

SECT-PAGE 7-11

BI012535

LUBRICATOR ASSEMBLY (DRILL STEM THREAD) ASSEMBLY 337393 REVISION B

1 2

19

18 17 5 5

16 15

6

14 13

7

12

9

11

8

10

7-14 SHEET 1

BI012535

LUBRICATOR ASSEMBLY (DRILL STEM THREAD) ASSEMBLY 337393 REVISION B

ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

1 1 1

EA EA EA

2 1

EA EA

4 4 1 1 1 4 3 1 1 1 1 1

EA EA EA EA EA EA EA EA EA EA EA EA

337393 96941 96942 96943 96944 96945 96946 96947 ------------96948 96949 96950 ------96951 96952 96953 96954 96955 96956

DESCRIPTION LUBRICATOR ASSEMBLY (DRILL STEM THREAD) NUT, COVER COVER, TOP CONTROL VALVE (NOT SHOWN) SWIVEL (NOT SHOWN) ADAPTER NIPPLE HOSE BOLT AND NUT, STOVE WASHER FOLLOWER ASSEMBLY COVER, DRUM BUTTON, SNAP BOLT SCREW, THUMB COVER, BOTTOM HANDLE NIPPLE, AIR COUPLER COUPLER, AIR BASIC PUMP ASSEMBLY

7-14 SHEET 2

BI012535

FILTER / REGULATOR / LUBRICATOR ASSEMBLY ASSEMBLY 337392 REVISION B

1

7-15 SHEET 1

BI012535

FILTER / REGULATOR / LUBRICATOR ASSEMBLY ASSEMBLY 337392 REVISION B

2

7-15 SHEET 2

BI012535

FILTER / REGULATOR / LUBRICATOR ASSEMBLY ASSEMBLY 337392 REVISION B

3

7-15 SHEET 3

BI012535

FILTER / REGULATOR / LUBRICATOR ASSEMBLY ASSEMBLY 337392 REVISION B

ITEM QTY. PART NO. 1 2

3

1 1 1 1 1 1 1

337392 96937 22390 96938 V004464 96940 96939 22425

1 1

V004463 V004465

DESCRIPTION FILTER / REGULATOR / LUBRICATOR ASSEMBLY FILTER ASSEMBLY KIT, FILTER ELEMENT (Includes Element & Bowl O-Ring) REGULATOR ASSEMBLY KIT, REPAIR (Includes Diaphragm, Valve Stem & O-Rings) GAUGE (0 to 160 PSIG [not shown] used on Regulator Assembly) LUBRICATOR ASSEMBLY KIT, O-RING REPAIR (Includes Bowl, Fill Plug, Adjusting Screw & Sight Dome O-Rings) KIT, REPLACEMENT BOWL GUARD BOWL, REPLACEMENT PLASTIC

7-15 SHEET 4

BI012535

LUBRICATOR HOSE PLUMBING KIT ASSEMBLY 405520 REVISION C

1

1

6

1

5 4

3

7-16 SHEET 1

BI012535

LUBRICATOR HOSE PLUMBING KIT ASSEMBLY 405520 REVISION C

ITEM QTY. U/M PART NO. 1 3 4 5 6

3 1 1 1 1

KIT KIT KIT KIT KIT

405520 405521 408048 404340 405525 406780

DESCRIPTION LUBRICATOR HOSE PLUMBING KIT HOSE ASSEMBLY (JCAF211-04-140) HOSE ASSEMBLY (JCAF211-04-78) HOSE ASSEMBLY (JCAF211-04-150) HOSE ASSEMBLY (JCAF211-04-9) HOSE ASSEMBLY JCAF211-04-375)

7-16 SHEET 2

BI012535

ROTARY TORQUE CONTROL ASSEMBLY 441078 REVISION B

5

6

5 6

3

7

3 9

10

8 11

2 11

11 1

7-17 SHEET 1

BI012535

ROTARY TORQUE CONTROL ASSEMBLY 441078 REVISION B

ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11

1 2 2 1 2 2 1 1 4 1 4

EA EA EA EA EA EA EA EA EA EA EA

441078 57319 31804 41004 441080 418614 45301 45302 442078 332710 37823 85720

DESCRIPTION ROTARY TORQUE CONTROL VALVE, RELIEF - REMOTE PILOT ADAPTER, 90 DEG ADAPTER, STRAIGHT ROTARY TORQUE CONTROL PLUMBING ADAPTER, STRAIGHT ADAPTER , 90 DEG ADAPTER, RUN TEE VALVE, CROSS / PORT RELIEF ADAPTER, SPLIT FLANGE KIT ADAPTER, 90 DEG ADAPTER, STRAIGHT

7-17 SHEET 2

SECT-PAGE

7-18

BI012535

ROTARY TORQUE CONTROL PLUMBING ASSEMBLY 441080 REVISION A

3 3

2

1

7-18 SHEET 1

BI012535

ROTARY TORQUE CONTROL PLUMBING ASSEMBLY 441080 REVISION A

ITEM QTY. U/M PART NO. 1 2 3

2 2 2

EA EA EA

441080 307161 83814 307204

DESCRIPTION ROTARY TORQUE CONTROL PLUMBING HOSE ASSEMBLY (JCA2781-04-30) HOSE ASSEMBLY (JCAF310-04-136) HOSE ASSEMBLY (JCA2781-04-76)

7-18 SHEET 2

BI012535

HOSE COVER AND GRATING INSTALLATION ASSEMBLY 428941 REVISION D

7 8 3

9

5 4

1 2 9

6

7-19 SHEET 1

BI012535

HOSE COVER AND GRATING INSTALLATION ASSEMBLY 428941 REVISION D

ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9

1 1 1 1 1 1 19 19 2

EA EA EA EA EA EA EA EA EA

428941 428929 428930 428931 428932 428933 428934 42540 42624 14156

DESCRIPTION HOSE COVER AND GRATING INSTALLATION COVER, HOSE COVER, HOSE SUPPORT, HOSE COVER SUPPORT, HOSE COVER SUPPORT, HOSE COVER GRATING, WALKWAY - 30 DEG CAPSCREW, HEX HEAD - GR5 (1/4-20UNC, 1.000L) WASHER, FLAT (1/4, TYPE A) BAR, FLAT (ST, ASTMA36)

7-19 SHEET 2

BI012535

TRAM INTERLOCK, JACK ASSEMBLY 435465 REVISION C

5

5

7-20 SHEET 1

2

3

4

6

BI012535

TRAM INTERLOCK, JACK ASSEMBLY 435465 REVISION C

8

8 11 10 7

7 10 11

11 10 8

7

8

7 10 11

7-20 SHEET 2

BI012535

TRAM INTERLOCK, JACK ASSEMBLY 435465 REVISION C

9

27

8

7-20 SHEET 3

BI012535

TRAM INTERLOCK, JACK ASSEMBLY 435465 REVISION C

ITEM QTY. U/M PART NO. 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

4 16 16 4 16 4 4 1 4 4 8 25 35 60 2 25 35 35 10 8 8 10 95 10 15 1

EA EA EA EA EA EA EA EA EA EA FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT EA

435465 434893 5983 319918 5664 320035 403689 416874 435538 319926 6293 435465-012 435465-013 435465-014 435465-015 416888-080 416888-081 416888-082 416888-083 416888-084 416888-069 416888-036 416888-037 435465-024 435465-025 435465-026 416873

DESCRIPTION TRAM INTERLOCK, JACK SWITCH, LIMIT WASHER, LOCK (3/16) 120499 SCREW, MACHINE - ROUND HEAD SLOT PLUG, PIPE - SQUARE HEAD 121097 WASHER, FLAT RELAY, 24VDC - SPDT W/DIODE - 10A LAMP, GREEN BRACKET, MOUNTING - RELAY 120532 SCREW, MACHINE - ROUND HEAD NUT, LOCK (1/4-20UNC, ELASTIC COLLAR) WIRE, 18 GAUGE - THHN - GREEN/BLACK WIRE, 18 GAUGE - THHN - PURPLE/GREEN WIRE, 18 GAUGE - THHN - PURPLE/YELLOW WIRE, 18 GAUGE - THHN - PURPLE/WHITE WIRE, 18 GAUGE - THHN - TAN/ZERO WIRE, 18 GAUGE - THHN - TAN/ONE WIRE, 18 GAUGE - THHN - TAN/TWO WIRE, 18 GAUGE - THHN - TAN/THREE WIRE, 18 GAUGE - THHN - TAN/FOUR WIRE, 18 GAUGE - THHN - GRAY/NINE WIRE, 18 GAUGE - THHN - WHITE/SIX WIRE, 18 GAUGE - THHN - WHITE/SEVEN WIRE, 18 GAUGE - THHN - TAN/RED WIRE, 18 GAUGE - THHN - BLACK WIRE, 18 GAUGE - THHN - TAN/GREEN LAMP, RED

7-20 SHEET 4

BI012535

TRAM INTERLOCK INSTALLATION, 30 DEG (WIDE DUST HOOD) ASSEMBLY 1527382 REVISION F

22 36 11

20 21 1

7-21 SHEET 1

BI012535

TRAM INTERLOCK INSTALLATION, 30 DEG (WIDE DUST HOOD) ASSEMBLY 1527382 REVISION F

1 20

7-21 SHEET 2

BI012535

TRAM INTERLOCK INSTALLATION, 30 DEG (WIDE DUST HOOD) ASSEMBLY 1527382 REVISION F

19 19

20 21 1

7-21 SHEET 3

BI012535

TRAM INTERLOCK INSTALLATION, 30 DEG (WIDE DUST HOOD) ASSEMBLY 1527382 REVISION F

16

24 32

7

30

11

25 33 34

7-21 SHEET 4

BI012535

TRAM INTERLOCK INSTALLATION, 30 DEG (WIDE DUST HOOD) ASSEMBLY 1527382 REVISION F

15

1

16 27

28

29

28

24 25 33

24 25 26 33

14 29 24 25 26 33 29

29

7-21 SHEET 5

BI012535

TRAM INTERLOCK INSTALLATION, 30 DEG (WIDE DUST HOOD) ASSEMBLY 1527382 REVISION F

ITEM QTY. U/M PART NO. 1 11 14 15 16 19 20 21 22 24 25 26 27 28 29 30 32 33 34 36

1 1 3 9 3 REF 1 4 4 35 35 10 3 2 4 7 6 35 3 4

EA EA EA EA EA EA EA EA FT FT FT EA EA EA EA FT FT EA EA

1527382 410482 416873 45261 45259 95125 4140202 421872 319879 16083 99312 99315-050 54430 95127 56719 59347 350432 342692 325642 45256 7972

DESCRIPTION TRAM INTERLOCK INSTALLATION, 30 DEG (WIDE DUST HOOD) SWITCH, PROXIMITY (MAGNETIC SENSOR) LAMP, RED - ECM CONN, BUTT (16/14 AWG) TERMINAL, SPADE (16/14 AWG-1/4) TERMINAL, MALE TAPPED PAD, PROXIMITY SENSOR MOUNT (SEE NOTE) MOUNT, ADJUSTABLE - PROXIMITY SWITCH 120350 CAPSCREW, SOCKETHEAD - GR8 (10-24UNC, 1.250L) WASHER, FLAT (3/8) WIRE, ELECT, SXL, 16 GAUGE, RED/BLACK 50V WIRE, ELECT, SXL, 16 GAUGE, RED/GREEN 50V CONDUIT, SEALTIGHT 1/2" PVC TERMINAL, FEMALE CONNECTOR, ELECT - LIQUID TIGHT (STRAIGHT) CONNECTOR, ELECT - LIQUID TIGHT (90 DEG) 5000412 TERMINAL, LUG 1420931 WIRE, ELECT - 18 AWG, WHITE 1404203 WIRE, ELECT - 18 AWG, BLACK TERMINAL, RING - 16/14 AWG, 1/4 STUD NUT, LOCK (3/8-16UNC, ELASTIC COLLAR)

7-21 SHEET 6

BI012535

SECTION 8 - HYDRAULICS / PLUMBING

DESCRIPTION

ASSEMBLY NO.

MAST ELEVATING PLUMBING MAST LOCK PLUMBING MAIN AIR PLUMBING JACK PLUMBING PROPEL PLUMBING FAN PLUMBING (COOLER) HYDRAULIC RESERVOIR INSTALLATION FILTER ASSEMBLY (MAIN RETURN) FILTER ASSEMBLY (CASE RETURN) FILTER / INDICATOR WIRING TEST STATION (SYSTEM HYDRAULIC PRESSURE) TEST STATION (SYSTEM HYDRAULIC PRESSURE) HOSE KIT TEST STATION (SYSTEM HYDRAULIC PRESSURE) INSTALLATION TEST STATION HYDRAULIC HOSE PLUMBING HYDRAULIC OPERATED BREAKOUT WRENCH PLUMBING MANIFOLD ASSEMBLY W/ATTACHMENTS (SUCTION - HYDR TANK) SUCTION PRESSURE & RETURN PLUMBING CAB TO VALVE STAND PLUMBING AUTO TOOL WRENCH PLUMBING FIVE LOOP FILTER KIT FILTER ASSEMBLY (LOOP)

SECT8 SHEET 1

421453 421474 421454 421450 421818 441812 421074 88595 88596 400346 441228 440873 426487 426504 421828 422311 439638 425185 442369 T104763 402263

SECT-PAGE 8-1 8-2 8-3 8-4 8-5 8-6 8-7 8-8 8-9 8-9A 8-9B 8-9C 8-9D 8-9E 8-10 8-11 8-12 8-13 8-14 8-15 8-16

BI012535

MAST ELEVATING PLUMBING ASSEMBLY 421453 REVISION C

3

3

3 3 1

1

8-1 SHEET 1

BI012535

MAST ELEVATING PLUMBING ASSEMBLY 421453 REVISION C

ITEM QTY. U/M PART NO. 1 3

2 4

EA EA

421453 307475 307552

DESCRIPTION MAST ELEVATING PLUMBING HOSE ASSEMBLY (JCA2781-08-127) HOSE ASSEMBLY (JCA2781-08-52)

8-1 SHEET 2

BI012535

MAST LOCK PLUMBING ASSEMBLY 421474 REVISION C

3

1

3 2 1

2

2

1

2

3

8-2 SHEET 1

BI012535

MAST LOCK PLUMBING ASSEMBLY 421474 REVISION C

ITEM QTY. U/M PART NO. 1 2 3

2 4 2

EA EA EA

421474 414644 404854 412824

DESCRIPTION MAST LOCK PLUMBING HOSE ASSEMBLY (JCAF310-08-148) HOSE ASSEMBLY (JCAF310-08-25) HOSE ASSEMBLY (JCAF310-08-270)

8-2 SHEET 2

BI012535

MAIN AIR PLUMBING ASSEMBLY 421454 REVISION B

1

2

8-3 SHEET 1

BI012535

MAIN AIR PLUMBING ASSEMBLY 421454 REVISION B

ITEM QTY. U/M PART NO. 1 2

1 1

EA EA

421454 307152 307146

DESCRIPTION MAIN AIR PLUMBING HOSE ASSEMBLY (JCA2781-04-240) HOSE ASSEMBLY (JCA2781-04-228)

8-3 SHEET 2

BI012535

JACK PLUMBING ASSEMBLY 421450 REVISION G

5 11

9

12 5 6 7 9

3 11 2 8

8 4 10

1 7

6 11

8

8-4 SHEET 1

8 4

BI012535

JACK PLUMBING ASSEMBLY 421450 REVISION G

ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11

8 1 1 1 1 1 1 1 1 1 1

EA EA EA EA EA EA EA EA EA EA EA

421450 405047 306705 431022 1572574 307725 306674 306589 423025 423026 1572575 423028

DESCRIPTION JACK PLUMBING HOSE ASSEMBLY (JCAF310-06-30) HOSE ASSEMBLY (JCA2781-12-80) HOSE ASSEMBLY (JCA2781-12-112) HOSE ASSEMBLY (JCB2781-12-260) HOSE ASSEMBLY (JCB2781-12-178) HOSE ASSEMBLY (JCA2781-12-37) HOSE ASSEMBLY (JCA2781-12-100) HOSE ASSEMBLY (JCB2781-12-303) HOSE ASSEMBLY (JCC2781-12-177) HOSE ASSEMBLY (JCC2781-12-260) HOSE ASSEMBLY (JCC2781-12-303)

8-4 SHEET 2

BI012535

PROPEL PLUMBING ASSEMBLY 421818 REVISION F

3

1

6

6 2

5

1

5

4

8-5 SHEET 1

BI012535

PROPEL PLUMBING ASSEMBLY 421818 REVISION F

ITEM QTY. U/M PART NO. 1 2 3 4 5 6

2 1 1 2 2 2

EA EA EA EA EA EA

421818 1479607 412035 4265798 82126 307084 1479606

DESCRIPTION PROPEL PLUMBING HOSE ASSEMBLY (JCAF273-20-230) HOSE ASSEMBLY (JCAF310-12-200) HOSE ASSEMBLY (JCA2781-04-280) HOSE ASSEMBLY (JCAF310-12-117) HOSE ASSEMBLY (JCA2781-04-112) HOSE ASSEMBLY (JCAF273-20-270)

8-5 SHEET 2

BI012535

FAN PLUMBING (COOLER) ASSEMBLY 441812 REVISION B

13

15

13

4

21

7

12

17 16

14

3

6

8-6 SHEET 1

5

11

BI012535

FAN PLUMBING (COOLER) ASSEMBLY 441812 REVISION B

14

16

8-6 SHEET 2

BI012535

FAN PLUMBING (COOLER) ASSEMBLY 441812 REVISION B

8

4

9 7 11 12 13

5

11

3 5

6

6 8-6 SHEET 3

BI012535

FAN PLUMBING (COOLER) ASSEMBLY 441812 REVISION B

ITEM QTY. U/M PART NO. 3 4 5 6 7 8 9 11 12 13 14 15 16 17 18 19 20 21

1 1 1 1 1 1 1 2 1 2 1 2 2 1 1 1 1 1

EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA

441812 4268267 4256535 1482180 4268266 4268311 436405 436053 423018 423016 436054 1572573 423015 436491 1572782 4268310 4268269 4268268 4256534

DESCRIPTION FAN PLUMBING (COOLER) HOSE ASSEMBLY (JCAG5K-20-158) HOSE ASSEMBLY (JCAG5K-20-142) HOSE ASSEMBLY (JCAG2-20-120) HOSE ASSEMBLY (JCAG2-06-68) HOSE ASSEMBLY (JCAG2-06-114) HOSE ASSEMBLY (JCAG1H-24-64) HOSE ASSEMBLY (JCAG1H-20-28) HOSE ASSEMBLY (JCAG1H-24-35) HOSE ASSEMBLY (JCAG1H-24-19) HOSE ASSEMBLY (JCAG1H-24-115) HOSE ASSEMBLY (JCAG2-06-200) HOSE ASSEMBLY (JCA2651-40-28.25) HOSE ASSEMBLY (JCAG2-16-172) HOSE ASSEMBLY (JCAG1H-24-27) HOSE ASSEMBLY (JCAG2-20-37) HOSE ASSEMBLY (JCAG2-06-46) HOSE ASSEMBLY (JCAG5K-20-37) HOSE ASSEMBLY (JCAG1H-24-105)

8-6 SHEET 4

BI012535

HYDRAULIC RESERVOIR INSTALLATION ASSEMBLY 421074 REVISION K

13 2

15 16 17

14 23

4

5

6

29

30

27 28 26

8 19 21 22 23 24 25 8 20 21 22 24 25 19

2

32

31

20

33

19

3

18

18 34 7

34 8

7

9

9 10

11 12

12 11

8-7 SHEET 1

10

8

2

BI012535

HYDRAULIC RESERVOIR INSTALLATION ASSEMBLY 421074 REVISION K

ITEM QTY. U/M PART NO. 1

3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33

1 1 1 1 1 1 1 1 1 4 16 2 2 2 2 1 1 24 24 24 3 2 1 12 5 3 6 3 1 1 1 1 1 REF REF REF

EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA

34

6

EA

2

421074 421042 67492 96379 4331509 57311 57958 34053 34397 8314 42768 5975 35631 32565 33198 19713 18556 56256 9440 55185 7663 8296 88595 88596 5977 37407 37154 16682 16622 89007 55136 416653 61982 37155 400346 441228 426487 4030617

DESCRIPTION HYDRAULIC RESERVOIR INSTALLATION HYDRAULIC RESERVOIR ASSEMBLY, 300 GAL Cover w/gasket,fasteners & flange (Part of Item 1) Gasket, Cover (Part of Item 1) AIR FILTER ASSEMBLY Element GAUGE, OIL LEVEL - SIGHT VALVE, SHUT-OFF ADAPTER, STRAIGHT ADAPTER, ELBOW - 90 DEG CAPSCREW, HEX HEAD - GR5 (1/2-13UNC, 6.000L) WASHER, LOCK (1/2) ADAPTER, STRAIGHT ADAPTER, ELBOW - 90 DEG COUPLING, HALF MALE DISCONNECT CAP, COUPLING ADAPTER, ELBOW - 90 DEG ADAPTER, TEE NUT, HEX (1/2-20UNF, ELASTIC COLLAR) WASHER, FLAT (1/2, HARDENED) CAPSCREW, HEX HEAD - GR5 (1/2-20UNF, 1.500L) PLUG, SQUARE HEAD FILTER ASSEMBLY (MAIN RETURN) FILTER ASSEMBLY (CASE RETURN) CAPSCREW, HEX HEAD - GR5 (1/2-13UNC, 1.250L) ADAPTER, PLUG ADAPTER, SPLIT FLANGE - 90 DEG FLANGE, SPLIT HALF O-RING ADAPTER, RUN TEE ADAPTER, 90 DEG - SWIVEL ADAPTER, STRAIGHT REDUCER, STRAIGHT ADAPTER, 90 DEG - SWIVEL FILTER / INDICATOR WIRING TEST STATION (SYSTEM HYDRAULIC PRESSURE) TEST STATION (SYSTEM HYDRAULIC PRESSURE) INSTALLATION SPACER, TANK

8-7 SHEET 2

SECT-PAGE

8-8 8-9

8-9A 8-9B 8-9D

BI012535

FILTER ASSEMBLY (MAIN RETURN) ASSEMBLY 88595 REVISION B

1 2 4

9 10 11

5

6

8

7

3

12 8-8 SHEET 1

BI012535

FILTER ASSEMBLY (MAIN RETURN) ASSEMBLY 88595 REVISION B

ITEM QTY. U/M PART NO. 88595 1 2 3 4 5 6 7 8 9 10 11 12

1 1 1 1 1 1 1 1 1 1 1 1 1

EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA.

V001626 V001627 19728 20480 88594 V001628 64821 59208 81929 V001629 22389

DESCRIPTION FILTER ASSEMBLY (MAIN RETURN) HEAD (Not Sold Separately) COVER ASSEMBLY, 50 PSID SHELL (Not Sold Separately) O-RING, UPPER COVER O-RING, LOWER COVER O-RING, HEAD TO RSVR ELEMENT, FILTER O-RING, ELEMENT INDICATOR, VISUAL O-RING, INDICATOR O-RING, INDICATOR ANTI-BACKFLOW ASSEMBLY SEAL KIT (REPAIRS ONE FILTER ASSEMBLY)

8-8 SHEET 2

BI012535

FILTER ASSEMBLY (CASE RETURN) ASSEMBLY 88596 REVISION B

1 2 4

9 10 11 5

6

8

7

3

12 8-9 SHEET 1

BI012535

FILTER ASSEMBLY (CASE RETURN) ASSEMBLY 88596 REVISION B

ITEM QTY. U/M PART NO. 88596 1 2 3 4 5 6 7 8 9 10 11 12

1 1 1 1 1 1 1 1 1 1 1 1 1

EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA.

V001625 V001627 19728 20480 88594 V001628 69574 59208 81929 V001629 22389

DESCRIPTION FILTER ASSEMBLY (CASE RETURN) HEAD (Not Sold Separately) COVER ASSEMBLY, 50 PSID SHELL (Not Sold Separately) O-RING, UPPER COVER O-RING, LOWER COVER O-RING, HEAD TO RSVR ELEMENT, FILTER O-RING, ELEMENT INDICATOR, VISUAL O-RING, INDICATOR O-RING, INDICATOR ANTI-BACKFLOW ASSEMBLY SEAL KIT (REPAIRS ONE FILTER ASSEMBLY)

8-9 SHEET 2

BI012535

FILTER / INDICATOR WIRING ASSEMBLY 400346 REVISION J

3

3

3

3

3

3

3

1

1

3

2

11 13

19 17 14 10 8 8

8

6

12

23 24 21 4

4

4

4

4

4

4

4

4

8-9A SHEET 1

4

4

22

9

BI012535

FILTER / INDICATOR WIRING ASSEMBLY 400346 REVISION J

16

18

20

8-9A SHEET 2

BI012535

FILTER / INDICATOR WIRING ASSEMBLY 400346 REVISION J

6 15

17

8-9A SHEET 3

BI012535

FILTER / INDICATOR WIRING ASSEMBLY 400346 REVISION J

ITEM QTY. U/M PART NO. 1 2 3 4 6 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

2 1 8 11 1 2 1 11 225 75 27 27 4 1 1 1 11 10 14 14 11 11

EA EA EA EA EA EA EA EA FT FT EA EA EA EA EA EA EA FT FT FT EA EA

400346 400015 400016 400017 416873 46717 440310 65226 323194 323364 17816 45261 45259 42536 400358 59346 56780 60666 35659 99350 99357 404002 403987

DESCRIPTION FILTER / INDICATOR WIRING SWITCH, PRESSURE SWITCH, PRESSURE SWITCH, PRESSURE LAMP, RED - ECM BOX, BREAKER TERMINAL, STRIP SWITCH, TOGGLE 1402064 CONDUIT, CONNECTOR 1402350 WIRE, CABLE WIRE, 16 GAUGE CONNECTOR, BUTT TERMINAL, SPADE 105128 CAPSCREW, HEX HEAD - GR5 (1/4-20UNC, 0.500L) DECAL, PRESSURE SWITCH-FILTERS CONNECTOR, ELECTRICAL - LIQUID TIGHT 90 DEG CONNECTOR, ELECTRICAL - LIQUID TIGHT 3/4 CONNECTOR, ELECTRICAL CONDUIT, SEAL TIGHT WIRE, ELECTRICAL - GRAY/BLACK, 16 GA WIRE, ELECTRICAL - GRAY/GREEN, 16 GA DIODE, MOLDED PLUG, MOLDED

8-9A SHEET 4

BI012535

TEST STATION (SYSTEM HYDRAULIC PRESSURE) ASSEMBLY 441228 REVISION A

17

5

10 16

13 15

6 13

10 16 4

4

13 16

16 13

16 13 13 16

16 13

2

14

18

13

22

13 16

8-9B SHEET 1

18 14

22

BI012535

TEST STATION (SYSTEM HYDRAULIC PRESSURE) ASSEMBLY 441228 REVISION A

6

1

7

8

9

5

7

8

9

11 12 3

4

4 29 30

2 12 11 4 3

3 4 11 12

1

8-9B SHEET 2

BI012535

TEST STATION (SYSTEM HYDRAULIC PRESSURE) ASSEMBLY 441228 REVISION A

18

20

18

23 18

8-9B SHEET 3

BI012535

TEST STATION (SYSTEM HYDRAULIC PRESSURE) ASSEMBLY 441228 REVISION A

25

25

25

27

27

19

19

26

26 28

28

8-9B SHEET 4

25

BI012535

TEST STATION (SYSTEM HYDRAULIC PRESSURE) ASSEMBLY 441228 REVISION A

ITEM QTY. U/M PART NO. 1 2 3

1 1 6

EA EA EA

441228 403830 403837 77261

4 5 6 7 8 9 10 11

2 1 1 6 6 6 2 8

EA EA EA EA EA EA EA EA

333459 52696 33985 59589 59590 77858 37816 9128

12 13 14 15 16 17 18 19 20 21 22 23 24

8 12 2 2 9 1 6 2 1 3 2 1 1

EA EA EA EA EA EA EA EA EA EA EA EA EA

6293 37823 47097 83072 44554 39465 45302 344091 31804 304550 71408 45301 440873

25 26 27 28 29 30

2 1 1 1 6 6

EA EA EA EA EA EA

39694 38712 300211 31395 42567 5989

DESCRIPTION TEST STATION (SYSTEM HYDRAULIC PRESSURE) PLATE, PANEL - HYDRAULIC TEST SYSTEM BOX, PANEL - HYDRAULIC TEST SYSTEM CAPSCREW, SOCKET HEAD - GR8 (3/8-16UNC, 0.50L) 1413311 VALVE, ISOLATOR GAUGE, PRESSURE - 0-600 PSI GAUGE, PRESSURE - 0-6000/7500 PSI SCREW, MACHINE, ROUND HEAD SLOT NUT, HEX - ZINC - GR5 (6-32UNC) WASHER, LOCK (06 SPRING) ADAPTER, ELBOW - 90 DEG CAPSCREW, SOCKET HEAD - GR8 (1/4-20UNC, 0.750L) NUT, LOCK (1/4-20UNC, ELASTIC COLLAR) ADAPTER, ELBOW - 90 DEG ADAPTER, RUN TEE ADAPTER, 90 DEG ADAPTER, 90 DEG ADAPTER, PLUG ADAPTER, RUN TEE VALVE, SHUTTLE ADAPTER, 90 DEG ADAPTER, STRAIGHT ADAPTER, 45 DEG ADAPTER, 90 DEG TEST STATION (SYSTEM HYDRAULIC PRESSURE) HOSE KIT ADAPTER, STRAIGHT ADAPTER, TEE ADAPTER, STRAIGHT ADAPTER, STRAIGHT CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 0.500L) WASHER, LOCK (3/8, SPRING)

8-9B SHEET 5

SECT-PAGE

8-9C

BI012535

TEST STATION (SYSTEM HYDRAULIC PRESSURE) HOSE KIT ASSEMBLY 440873 REVISION A

10

2

5

9 9

7

3

3 6

8 1

4

8-9C SHEET 1

BI012535

TEST STATION (SYSTEM HYDRAULIC PRESSURE) HOSE KIT ASSEMBLY 440873 REVISION A

4

4

9

9

1

3

8-9C SHEET 2

BI012535

TEST STATION (SYSTEM HYDRAULIC PRESSURE) HOSE KIT ASSEMBLY 440873 REVISION A

ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10

2 1 2 3 1 1 1 1 5 2

EA EA EA EA EA EA EA EA EA EA

440873 405215 405216 82201 404340 405218 405219 405220 405221 426480 426481

DESCRIPTION TEST STATION (SYSTEM HYDRAULIC PRESSURE) HOSE KIT HOSE ASSEMBLY (JCAF310-04-132) HOSE ASSEMBLY (JCAF310-04-186) HOSE ASSEMBLY (JCAF310-04-143) HOSE ASSEMBLY (JCAF211-04-150) HOSE ASSEMBLY (JCAF211-04-160) HOSE ASSEMBLY (JCAF211-04-98) HOSE ASSEMBLY (JCAF211-04-209) HOSE ASSEMBLY (JCAF211-04-85) HOSE ASSEMBLY (JCAF211-04-10) HOSE ASSEMBLY (JCAF211-04-4)

8-9C SHEET 3

BI012535

TEST STATION (SYSTEM HYDRAULIC PRESSURE) INSTALLATION ASSEMBLY 426487 REVISION B

6

1

7

8

9

5

7

8

9

11 12 3

29 30

4

12 11 4 3

4 11 12

1

2

8-9D SHEET 1

BI012535

TEST STATION (SYSTEM HYDRAULIC PRESSURE) INSTALLATION ASSEMBLY 426487 REVISION B

13

10 17

16

5

13 15 6

10 16 4

4

13 16

16 13 16 13

13 16 16 13

2

14

18

13

13 16 22

8-9D SHEET 2

14 22 18

BI012535

TEST STATION (SYSTEM HYDRAULIC PRESSURE) INSTALLATION ASSEMBLY 426487 REVISION B

18

24

20

20 13

19

18 18

13

23

8-9D SHEET 3

BI012535

TEST STATION (SYSTEM HYDRAULIC PRESSURE) INSTALLATION ASSEMBLY 426487 REVISION B

ITEM QTY. U/M PART NO. 426487 1 2 3

1 1 6

EA EA EA

403830 403837 77261

4 5 6 7

2 1 1 6

EA EA EA EA

333459 52696 33985 59589

8 9 10 11

6 6 2 8

EA EA EA EA

59590 77858 37816 9128

12 13 14 15 16 17 18 19 20 22 23 24 29 30

8 13 2 2 9 1 5 1 2 2 1 1 6 6

EA EA EA EA EA EA EA EA EA EA EA EA EA EA

6293 37823 47097 83072 44554 39465 45302 80032 31804 71408 45301 426504 42567 5989

DESCRIPTION TEST STATION (SYSTEM HYDRAULIC PRESSURE) INSTALLATION PLATE - PANEL - HYDRAULIC TEST STATION BOX - PANEL - HYDRAULIC TEST STATION CAPSCREW, SOCKET HEAD - GR8 (3/8-16UNC, 0.500L) 1413311 VALVE, ISOLATOR GAUGE - 600 PSI GAUGE, PRESSURE SCREW, MACHINE ROUND HEAD SLOT - GR5 (#6-32UNC, 0.500L) NUT, HEX - GR5 (#6-32UNC) WASHER, LOCK (SPRING) ADAPTER, ELBOW - 90 DEG CAPSCREW, SOCKET HEAD - GR8 (1/4-20UNC, 0.750L) NUT, LOCK - GR8 (1/4-20UNC) ADAPTER, 90 DEG ADAPTER, RUN TEE ADAPTER, 90 DEG ADAPTER, 90 DEG ADAPTER - PLUG - STRAIGHT - O-RING ADAPTER, RUN TEE ADAPTER, 45 DEG ADAPTER, 90 DEG ADAPTER, 45 DEG ADAPTER, 90 DEG TEST STATION HYDRAULIC HOSE PLUMBING CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 0.500L) WASHER, LOCK (3/8, SPRING)

8-9D SHEET 4

SECT-PAGE

8-9E

BI012535

TEST STATION HYDRAULIC HOSE PLUMBING ASSEMBLY 426504 REVISION -

10

5

2

9

9 7 3 6

8 4

1

8-9E SHEET 1

BI012535

TEST STATION HYDRAULIC HOSE PLUMBING ASSEMBLY 426504 REVISION -

ITEM QTY. U/M PART NO. 2 4 5 6 8 9 10

1 1 1 1 1 3 2

EA EA EA EA EA EA EA

426504 405216 404340 405218 405219 405221 426480 426481

DESCRIPTION TEST STATION HYDRAULIC HOSE PLUMBING HOSE ASSEMBLY (JCAF310-04-186) HOSE ASSEMBLY (JCAF211-04-150) HOSE ASSEMBLY (JCAF211-04-160) HOSE ASSEMBLY (JCAF211-04-98) HOSE ASSEMBLY (JCAF211-04-85) HOSE ASSEMBLY (JCAF211-04-10) HOSE ASSEMBLY (JCAF211-04-4)

8-9E SHEET 2

BI012535

HYDRAULIC OPERATED BREAKOUT WRENCH PLUMBING ASSEMBLY 421828 REVISION B

6

13 11

2 10

14 12 1

9

1

6

3

8-10 SHEET 1

BI012535

HYDRAULIC OPERATED BREAKOUT WRENCH PLUMBING ASSEMBLY 421828 REVISION B

ITEM QTY. U/M PART NO. 1 2 3 6 9 10 11 12 13 14

2 1 1 2 1 1 1 1 1 1

EA EA EA EA EA EA EA EA EA EA

421828 404381 407428 404132 404220 405545 405543 405544 404439 404462 404007

DESCRIPTION HYDRAULIC OPERATED BREAKOUT WRENCH PLUMBING HOSE ASSEMBLY (JCAF211-04-36) HOSE ASSEMBLY (JCAF211-04-16) HOSE ASSEMBLY (JCAF211-04-52) HOSE ASSEMBLY (JCAF211-04-95) HOSE ASSEMBLY (JCAF211-04-26) HOSE ASSEMBLY (JCAF211-04-29) HOSE ASSEMBLY (JCAF211-04-24) HOSE ASSEMBLY (JCAF211-04-48) HOSE ASSEMBLY (JCAF211-04-58) HOSE ASSEMBLY (JCAF211-04-88)

8-10 SHEET 2

BI012535

MANIFOLD ASSEMBLY W/ATTACHMENTS (SUCTION - HYDR TANK) ASSEMBLY 422311 REVISION C

11

1

7

7 6

3

1

10

6 4

3 6 11

5

7 11

12 13 14

11 2

9 8

15

8-11 SHEET 1

6

BI012535

MANIFOLD ASSEMBLY W/ATTACHMENTS (SUCTION - HYDR TANK) ASSEMBLY 422311 REVISION C

ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

1 1 2 1 2 3 4 4 * 1 2 16 16 16 16

EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA

422311 421334 410711 36672 303928 303929 6249 54989 88081 411207 346161 403030 7802 5984 42629 5978

DESCRIPTION MANIFOLD ASSEMBLY W/ATTACHMENTS (SUCTION - HYDR TANK) MANIFOLD LESS ATTACHMENTS NIPPLE ADAPTER, ELBOW - 90 DEG ADAPTER, ELBOW ADAPTER, ELBOW PLUG, SQUARE HEAD GASKET, FLANGE CLAMP, (4.31- 4.59) HOSE, 18 INCH (*Specify Length) BUSHING VALVE, BUTTERFLY CAPSCREW, HEX HEAD - GR5 (5/8-11UNC, 5.00L) WASHER, LOCK (5/8) WASHER, FLAT (5/8) NUT, HEX (5/8-11UNC)

8-11 SHEET 2

BI012535

SUCTION PRESSURE & RETURN PLUMBING ASSEMBLY 439638 REVISION B

19

8-12 SHEET 1

BI012535

SUCTION PRESSURE & RETURN PLUMBING ASSEMBLY 439638 REVISION B

19

1 20 3

12

10

7

7

8-12 SHEET 2

15

BI012535

SUCTION PRESSURE & RETURN PLUMBING ASSEMBLY 439638 REVISION B

27 19

5 16 30

13 16 16

16

14

17

8-12 SHEET 3

BI012535

SUCTION PRESSURE & RETURN PLUMBING ASSEMBLY 439638 REVISION B

8

28 22

27

30

22

22

28 22

21 15

26 9 12 18

2

8

8-12 SHEET 4

4

BI012535

SUCTION PRESSURE & RETURN PLUMBING ASSEMBLY 439638 REVISION B

22

23 24

11

25

29

8-12 SHEET 5

BI012535

SUCTION PRESSURE & RETURN PLUMBING ASSEMBLY 439638 REVISION B

ITEM QTY. U/M PART NO. 1 2 3 4 5 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

1 2 1 1 1 2 1 1 1 1 1 1 1 1 4 1 1 1 1 1 5 1 2 1 1 1 2 1 1

EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA

439638 403984 406001 403984 434633 403985 434642 307092 307099 306878 307108 306743 434648 431199 434643 306793 434644 434646 434647 427152 421677 307115 307102 307104 307106 307109 307112 307128 307104 1624791

DESCRIPTION SUCTION PRESSURE & RETURN PLUMBING HOSE ASSEMBLY (JCAF273-20-59) HOSE ASSEMBLY (JCAF273-20-32) HOSE ASSEMBLY (JCAF273-20-59) HOSE ASSEMBLY (JCAF273-20-110) HOSE ASSEMBLY (JCAF273-20-80) HOSE ASSEMBLY (JCAF273-20-75) HOSE ASSEMBLY (JCA2781-04-126) HOSE ASSEMBLY (JCA2781-04-144) HOSE ASSEMBLY (JCA2681-20-32) HOSE ASSEMBLY (JCA2781-04-160) HOSE ASSEMBLY (JCA2781-16-115) HOSE ASSEMBLY (JCA2681-24-48) HOSE ASSEMBLY (JCA2681-24-37) HOSE ASSEMBLY (JCA2781-16-87) HOSE ASSEMBLY (JCA2781-16-46) HOSE ASSEMBLY (JCA2681-16-150) HOSE ASSEMBLY (JCA2681-24-166) HOSE ASSEMBLY (JCA2681-20-88.5) HOSE ASSEMBLY (JCAF273-16-150) HOSE ASSEMBLY (JCA2681-24-240) HOSE ASSEMBLY (JCA2781-04-176) HOSE ASSEMBLY (JCA2781-04-148) HOSE ASSEMBLY (JCA2781-04-154) HOSE ASSEMBLY (JCA2781-04-156) HOSE ASSEMBLY (JCA2781-04-161) HOSE ASSEMBLY (JCA2781-04-168) HOSE ASSEMBLY (JCA2781-04-190) HOSE ASSEMBLY (JCA2781-04-154) HOSE ASSEMBLY (JCA2781-16-90)

8-12 SHEET 6

BI012535

CAB TO VALVE STAND PLUMBING ASSEMBLY 425185 REVISION A

2 1

1

2

1

2

8-13 SHEET 1

BI012535

CAB TO VALVE STAND PLUMBING ASSEMBLY 425185 REVISION A

ITEM QTY. U/M PART NO. 1 2

7 7

EA EA

425185 405554 405553

DESCRIPTION CAB TO VALVE STAND PLUMBING HOSE ASSEMBLY (JCAF310-04-180) HOSE ASSEMBLY (JCAF310-04-174)

8-13 SHEET 2

BI012535

AUTO TOOL WRENCH PLUMBING ASSEMBLY 442369 REVISION D

1

2

1 3

8-14 SHEET 1

BI012535

AUTO TOOL WRENCH PLUMBING ASSEMBLY 442369 REVISION D

ITEM QTY. U/M PART NO. 1 2 3

2 1 1

EA EA EA

442369 82112 404854 86248

DESCRIPTION AUTO TOOL WRENCH PLUMBING HOSE ASSEMBLY (JCAF310-08-76) HOSE ASSEMBLY (JCAF310-08-25) HOSE ASSEMBLY (JCAF310-08-31)

8-14 SHEET 2

BI012535

FIVE LOOP FILTER KIT ASSEMBLY T104763 REVISION B

2

3

4 4 1

6

5

8-15 SHEET 1

3

BI012535

FIVE LOOP FILTER KIT ASSEMBLY T104763 REVISION B

ITEM QTY. U/M PART NO. 1 2 3 4 5 6

5 5 10 10 20 20

EA EA EA EA EA EA

T104763 402263 51121 56324 332710 8268-050 5959

DESCRIPTION FIVE LOOP FILTER KIT FILTER ASSEMBLY (LOOP) ADAPTER, 90 DEG ADAPTER, 90 DEG ADAPTER, SPLIT FLANGE CAPSCREW, HEX HEAD - GR5 (7/16-14UNC, 1.000L) WASHER, LOCK (9/16, SPRING)

8-15 SHEET 2

SECT-PAGE 8-16

BI012535

FILTER ASSEMBLY (LOOP) ASSEMBLY 402263 REVISION B

24 25 9 26

32

32 8

9 8

7

11

6

4

26

3

28 27

5

29 10 2 1

8-16 SHEET 1

BI012535

FILTER ASSEMBLY (LOOP) ASSEMBLY 402263 REVISION B

ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 20 22

1 1 1 1 2 1 1 1 1 1 1 1 1

EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA.

24 25 26 27 28 29 32

1 1 1 1 1 1 1 1

EA. EA. EA. EA. EA. EA. EA. EA.

402263 V001647 37810 V001563 V001648 441760 V001565 V001630 V001649 V001650 ------------------V001622 V001623 53201 V001566 V001621 V001651 ------22311

DESCRIPTION FILTER ASSEMBLY (LOOP) BLEED PLUG O-RING BOWL (U-LENGTH) SAFETY GRIP LABEL FILTER ELEMENT (SEE NOTE) O-RING BACKUP RING O-RING RETAINING RING VALVE (- part of item 6 - not to be sold separately) O-RING O-RING Items 20 & 22 do not apply to this assembly. BLEED PLUG O-RING SERVICE INDICATOR O-RING O-RING DUST COVER (P) HEAD SEAL KIT (REPAIRS ONE LOOP FILTER ASSEMBLY) Includes Items 2, 7-9, 20, 22, 25, 27, and 28. NOTE: Part number 441760 (V011136) coreless element, comes as part of conversion kit part number V011134. Kit is designed so the metal core is a separate part that remains in the filter housing after initial conversion to coreless design. Then only the coreless element needs to be replaced. Kit V011134 replaces 53200. For metal core only, part number is V011138.

8-16 SHEET 2

BI012535

SECTION 9 - ELECTRICAL

DESCRIPTION

ASSEMBLY NO.

WIRING DIAGRAM / COMPONENTS CAB WIRING HARNESS ENGINE SKID/CAB WIRING HARNESS CAB / VALVE BANK WIRING HARNESS MAST WIRING HARNESS CAB / DRILL PROPEL VALVE WIRING HARNESS ENGINE SKID/ENGINE/AIR CONDITIONER WIRING HARNESS LIGHTS (FRONT OF MACHINE) WIRING HARNESS DUST COLLECTOR TO ENGINE WIRING HARNESS BATTERY BOX ASSEMBLY BATTERY/ENGINE DISCONNECT INSTALLATION

SECT9 SHEET 1

425138 419305 419306 410126 96330 410124 419307 89403 95139 402930 427520

SECT-PAGE 9-1 9-2 9-3 9-4 9-5 9-6 9-7 9-8 9-9 9-10 9-11

BI012535

WIRING DIAGRAM / COMPONENTS ASSEMBLY 425138 REVISION D

9-1 SHEET 1

BI012535

WIRING DIAGRAM / COMPONENTS ASSEMBLY 425138 REVISION D

9-1 SHEET 2

BI012535

WIRING DIAGRAM / COMPONENTS ASSEMBLY 425138 REVISION D

9-1 SHEET 3

BI012535

WIRING DIAGRAM / COMPONENTS ASSEMBLY 425138 REVISION D

9-1 SHEET 4

BI012535

WIRING DIAGRAM / COMPONENTS ASSEMBLY 425138 REVISION D

9-1 SHEET 5

BI012535

WIRING DIAGRAM / COMPONENTS ASSEMBLY 425138 REVISION D

ITEM QTY. U/M PART NO.

DESCRIPTION

SECT-PAGE

NOTE: BUBBLES ON DRAWING SHOW WIRE LOCATIONS AND DO NOT CORRESPOND WITH ITEMS ON THE BILL OF MATERIAL. THIS DRAWING FOR REFERENCE ONLY. SEE SERVICE MANUAL FOR LARGER DRAWING SIZE. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

1 1 1 1 4 1 1 1 1 18 12 2 2 1 1

EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA.

425138 419305 419306 410126 96330 41758 410124 419307 89403 95139 39999 35191 32189 402930 57913 57912

WIRING DIAGRAM / COMPONENTS CAB WIRING HARNESS CAB/ENGINE WIRING HARNESS CAB/VALVE BANK WIRING HARNESS MAST WIRING HARNESS BATTERY, 12 V CAB/DRILL PROPEL VALVE WIRING HARNESS ENGINE SKID/ENGINE A.C. WIRING HARNESS LIGHTS, (FRONT OF MACHINE) WIRING HARNESS DUST COLLECTOR TO ENGINE WIRING HARNESS CLAMP, SUPPORT (Not Shown) CLAMP, INSULATED (Not Shown) SWITCH, PRESSURE - HOUR METERS BATTERY BOX ASSEMBLY CIRCUIT BREAKER (STARTER) - 15A CIRCUIT BREAKER (ENGINE), RESET - 50A

9-1 SHEET 6

9-2 9-3 9-4 9-5 9-6 9-7 9-8 9-9

9-10

BI012535

CAB WIRING HARNESS ASSEMBLY 419305 REVISION -

ITEM QTY. U/M PART NO. 1 2

6 6

FT FT

419305 44089 44093

3 4 5

12 36 12

FT FT FT

17816 17821 99329

6 7 8 9 10 11 12 13

12 18 12 6 12 6 6 6

FT FT FT FT FT FT FT FT

17820 17819 17814 17817 88009 88010 88011 88012

14

6

FT

88013

15 16 17 18 19 20 21 22

6 6 6 6 26 6 6 6

FT FT FT FT FT FT FT FT

44090 17823 17824 35399 88015 99313 99353 99351

23

6

FT

99333

24

6

FT

99341

25

6

FT

99362

26 27 28

6 6 6

FT FT FT

99348 99330 88016

29

6

FT

88017

30

6

FT

88018

31

6

FT

88019

32

6

FT

88020

33

6

FT

88021

34

6

FT

88022

DESCRIPTION CAB WIRING HARNESS WIRE, 16 GAUGE - GRAY - TERMINAL 47 (power, temp, fuel, oil, volt) WIRE, 16 GAUGE - GREEN W/YELLOW - TERMINAL 1 (compressor temp) WIRE, 16 GAUGE - WHITE - TERMINAL 2 (water temp) WIRE, 16 GAUGE - BROWN - TERMINAL 3 (fuel) WIRE, SXL - 16 GAUGE - BLACK/ORANGE - TERMINAL 4 (oil pressure) WIRE, 16 GAUGE - YELLOW - TERMINAL 5 (tach) WIRE, 16 GAUGE - RED - TERMINAL 6 (tach) WIRE, 16 GAUGE - BLUE - TERMINAL 7 (run-key) WIRE, 16 GAUGE - GREEN - TERMINAL 8 (ecm diagnostic lamp) WIRE, WHITE/GREEN STRIPE 16 GA - TERMINAL 9 (engine hour) WIRE, #16 AWG - GREEN/WHITE STRIPE - TERMINAL 10 (drill hour) WIRE, #16 AWG - GREEN/BROWN STRIPE - TERMINAL 11 (ether) WIRE, #16 AWG - GREEN/BLACK STRIPE - TERMINAL 12 (key drill hour) WIRE, #16 AWG - GREEN/RED STRIPE - TERMINAL 13 (back-up alarm power) WIRE, 16 GAUGE - ORANGE - TERMINAL 14 (a/c compressor) WIRE, 10 GAUGE - GREEN - TERMINAL 15 (drill light power) WIRE, 10 GAUGE - RED - TERMINAL 16 (main power) WIRE, 12 GAUGE - BLUE - TERMINAL 17 (starter button) WIRE, #16 AWG - GREEN/GRAY STRIPE - TERMINAL 18 (front lights) WIRE, SXL - 16 GAUGE - RED/WHITE - TERMINAL 19 (mast unlock) WIRE, SXL - 16 GAUGE - GRAY/WHITE - TERMINAL 20 (mast lock) WIRE, SXL - 16 GAUGE - GRAY/BLUE - TERMINAL 21 (main air close) WIRE, SXL - 16 GAUGE - BLUE/YELLOW - TERMINAL 22 (main air open) WIRE, SXL - 16 GAUGE - PINK/BROWN - TERMINAL 23 (dust collector) WIRE, SXL - 16 GAUGE - BROWN/WHITE - TERMINAL 24 (water injection) WIRE, SXL - 16 GAUGE - PINK/BLACK - TERMINAL 25 (pipe rack out) WIRE, SXL - 16 GAUGE - BLACK/PINK - TERMINAL 26 (pipe rack in) WIRE, YELLOW/WHITE STRIPE - 16 GAUGE -TERMINAL 27 (pipe rack index cw) WIRE, YELLOW/BLACK STRIPE - 16 GAUGE - TERMINAL 28 (pipe rack index ccw) WIRE, YELLOW/BROWN STRIPE - 16 GAUGE - TERMINAL 29 (pipe positioner in) WIRE, YELLOW/RED STRIPE - 16 GAUGE - TERMINAL 30 (pipe positioner out) WIRE, YELLOW/GREEN STRIPE - 16 GAUGE - TERMINAL 31 (auto tool in) WIRE, YELLOW/ORANGE STRIPE - 16 GAUGE - TERMINAL 32 (auto tool out) WIRE, YELLOW/GRAY STRIPE - 16 GAUGE - TERMINAL 33 (winch down) 9-2 SHEET 1

BI012535

CAB WIRING HARNESS ASSEMBLY 419305 REVISION -

ITEM QTY. U/M PART NO. 35

6

FT

44092

36 37

6 6

FT FT

88023 88024

38

6

FT

88025

39

6

FT

88026

40 41

15 15

FT FT

17824 44090

42

15

FT

88015

43 44 45 46 47

65 12 110 3 6

EA EA EA EA FT

45259 45252 45257 78138 99320

48

6

FT

99321

49

6

FT

99331

50

6

FT

99327

51

6

FT

99328

52

6

FT

99352

53

6

FT

99339

54 55 56

6 6 6

FT FT FT

99361 17818 44091

DESCRIPTION WIRE, 16 GAUGE - YELLOW W/BLUE STRIPE TERMINAL 34 (winch up) WIRE, WHITE/YELLOW STRIPE -TERMINAL 35 (dust curtain down) WIRE, WHITE/RED STRIPE - 16 GAUGE -TERMINAL 36 (dust curtain up) WIRE, WHITE/BLACK STRIPE - 16 GAUGE - TERMINAL 37 (drill/propel) WIRE, WHITE/BROWN STRIPE - 16 GAUGE - TERMINAL 38 (oil injection) WIRE, 10 GAUGE - RED (Top of Cab) - TERMINAL16 (power to ac) WIRE, 16 GAUGE - ORANGE (Top of Cab) - TERMINAL 14 (ac compressor) WIRE, #16 AWG, GREEN/GRAY STRIPE (Top of Cab) - TERMINAL 18 (top lights) TERMINAL, SPADE-16/14AWG- #10 STUD TERMINAL, RING-12/10AWG-1/4 STUD TERMINAL, RING-16/14AWG-#10 STUD CONNECTOR, WIRE SLIP ON - 1/4 STUD WIRE, SXL - 16 GAUGE - ORANGE/BLACK - TERMINAL 39 (hobo release) WIRE, SXL - 16 GAUGE - ORANGE/WHITE - TERMINAL 40 (hobo clamp) WIRE, SXL - 16 GAUGE - BLUE/WHITE - TERMINAL 41 (hobo swing out) WIRE, SXL - 16 GAUGE - BLACK/WHITE - TERMINAL 42 (hobo swing in) WIRE, SXL - 16 GAUGE - BLACK/YELLOW - TERMINAL 43 (pipe rack lock) WIRE, SXL - 16 GAUGE - GRAY/RED - TERMINAL 44 (pipe rack unlock) WIRE, SXL - 16 GAUGE - PINK/BLUE - TERMINAL 45 (oil injection light) WIRE, SXL - 16 GAUGE - TAN - TERMINAL 46 (thread lube) WIRE, 16 GAUGE - BLACK - TERMINAL 51 (ground) WIRE, 16 GAUGE - VIOLET - TERMINAL 99 (throttle position sensor)

9-2 SHEET 2

BI012535

ENGINE SKID / CAB WIRING HARNESS ASSEMBLY 419306 REVISION -

ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11

24 24 24 24 24 24 24 24 24 24 24

FT FT FT FT FT FT FT FT FT FT FT

419306 44093 17816 17821 99329 17820 17819 17814 17817 88009 88011 88013

13 14 15

24 24 24

FT FT FT

17823 17824 35399

16 17 18 20 21 22 23 24 25 26 27 28 30 31 32 33 34 35 36 37

24 24 24 24 24 24 24 8 26 22 2 24 2 2 1 12 2 12 12 12

FT FT FT FT FT FT FT EA EA FT EA FT EA EA EA FT EA FT FT FT

88015 44090 44091 88058 88059 88060 88061 45258 45259 57860 57854 96331 96332 17830 76582 30211 96333 344931 344930 344929

DESCRIPTION ENGINE SKID / CAB WIRING HARNESS WIRE, 16 GA - GREEN W/YELLOW - TERMINAL 1 (compressor temp) WIRE, 16 GA - BELDEN WHITE - TERMINAL 2 (water temp) WIRE, 16 GA - BELDEN BROWN - TERMINAL 3 (fuel) WIRE, SXL, 16 GA - BLACK/ORANGE -TERMINAL 4 (oil pressure) WIRE, 16 GA - BELDEN YELLOW -TERMINAL 5 (tach) WIRE, 16 GA - BELDEN RED - TERMINAL 6 (tach) WIRE, 16 GA - BELDEN BLUE - TERMINAL 7 (run-key) WIRE, 16 GA - BELDEN GREEN - TERMINAL 8 (diagnostic lamp) WIRE, WHITE/GREEN STRIPE - 16 GA - TERMINAL 9 (engine hour) WIRE, #16 AWG - GREEN/BROWN STRIPE - TERMINAL 11 (ether) WIRE, #16 AWG - GREEN/RED STRIP - TERMINAL 13 (back-up alarm) WIRE, 10 GA - GREEN - TERMINAL 15 (light power) WIRE, 10 GA - RED - TERMINAL 16 (key power) WIRE, ELECTRICAL - 12 GA - BLUE - TERMINAL 17 (starter button power) WIRE, #16 AWG - GREEN/GRAY STRIPE - TERMINAL 18 (light) WIRE, 16 GA - ORANGE - TERMINAL 14 (a/c compressor) WIRE, 16 GA - VIOLET - TERMINAL 99 (throttle position) WIRE, VIOLET/YELLOW STRIPE - 16 GA - TERMINAL - - (extra) WIRE, VIOLET/GREEN STRIPE - 16 GA - TERMINAL - - (extra) WIRE, VIOLET/BLUE STRIPE - 16 GA - TERMINAL - - (extra) WIRE, VIOLET/WHITE STRIPE - 16 GA - TERMINAL - - (extra) TERM, SPADE - 12/10AWG - #10 STUD TERM, SPADE - 16/14AWG - #10 STUD CONDUIT, ELECT.LIQUID TIGHT CONNECTOR, CONDUIT - ELECT. LIQUID TIGHT CABLE, WELDING - SIZE 000 TERMINAL, BATTERY - POSITIVE BATTERY, EYE CABLE TERMINAL, STRIP HOSE, HEATER - RUBBER - 5/8" DIA TERMINAL, BATTERY - NEGATIVE LOOM, 1/2" CORGTD SPLT NYLON LOOM, 3/8" CORGTD SPLT NYLON LOOM, CORGTD SPLIT NYLON

9-3 SHEET 1

BI012535

CAB / VALVE BANK WIRING HARNESS ASSEMBLY 410126 REVISION -

ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8

15 15 15 15 15 15 15 15

FT. FT. FT. FT. FT. FT. EA. FT.

410126 17819 17820 17817 17814 17816 17821 88023 88024

10 11 12 13 14 15 16 17 18 19

15 15 9 2 1 1 1 16 8 15

EA. FT. FT. EA. EA. EA. EA. EA. EA. FT.

88026 17818 54430 56719 350477 8304 46103 45265 45259 99339

DESCRIPTION CAB / VALVE BANK WIRING HARNESS WIRE, 16 GAUGE - RED - TERMINAL 19 (mast lock) WIRE, 16 GAUGE - YELLOW - TERMINAL 20 (mast lock) WIRE, 16 GAUGE - GREEN - TERMINAL 21 (main air) WIRE, 16 GAUGE - BLUE - TERMINAL 22 (main air) WIRE, 16 GAUGE - WHITE - TERMINAL 23 (dust/water) WIRE, 16 GAUGE - BROWN - TERMINAL24 (dust/water) WIRE, WHITE/YELLOW STRIPE - TERMINAL 35 (dust curtain) WIRE, WHITE/RED STRIPE - 16 GAUGE - TERMINAL 36 (dust curtain) WIRE, WHITE/BROWN STRIPE - 16 GAUGE - TERMINAL 38 (oil) WIRE, 16 GAUGE - BLACK - TERMINAL - (ground) CONDUIT, SEALTIGHT 1/2" PVC CONNECTOR, ELECT LIQUID TIGHT CONNECTOR COUPLING, PIPE - 1/2 NPT 300# X-HEAVY CLAMP, TUBE - 1 OD DISC, FTAB - 16/14AWG-.032X.250-INSUL TERMINAL, SPADE - 16/14AWG-#10STUD-INSUL WIRE, SXL - 16 GAUGE - PINK/BLUE - TERMINAL (oil injection light)

9-4 SHEET 1

BI012535

MAST WIRING HARNESS ASSEMBLY 96330 REVISION A

33

29

33 31 30

30 31

9-5 SHEET 1

29

BI012535

MAST WIRING HARNESS ASSEMBLY 96330 REVISION A

ITEM QTY. U/M PART NO. 1

26

EA.

96330 88010

2

26

EA.

88012

3 4

26 26

FT. FT.

99313 99353

5

26

FT.

99348

6

26

FT.

99330

7

26

EA.

88016

8

26

EA.

88017

9

26

EA.

88018

10

26

EA.

88019

11

26

EA.

88020

12

26

EA.

88021

13

26

EA.

88022

14

26

EA.

44092

15 16 17 18 19 20 21 22 23

12 28 18 2 1 1 1 26 26

EA. EA. FT. EA. EA. EA. EA. EA. FT.

45265 45259 35659 56780 350477 320167 306002 39999 99320

24

26

FT.

99321

25 26 27

26 26 26

FT. FT. FT.

99331 99327 99328

28 29 30 31 32 33

26 2 2 2 20 2

FT. EA. EA. EA. EA. EA.

99352 95124 95126 95129 95125 95128

DESCRIPTION MAST WIRING HARNESS WIRE, GREEN/WHITE STRIPE - #16 AWG - TERMINAL 10 (drill hour meter) WIRE, GREEN/BLACK STRIPE - #12 AWG - TERMINAL 12 (drill hour meter) WIRE, SXL - RED/WHITE - 16 GAUGE - TERMINAL 19 (mast lock) WIRE, SXL - GRAY/WHITE - SXL - 16 GAUGE - TERMINAL 20 (mast lock) WIRE, PINK/BLACK - SXL - 16 GAUGE - TERMINAL 25 (pipe rack in/out) WIRE, BLACK/PINK - SXL - 16 GAUGE - TERMINAL 26 (pipe rack in/out) WIRE, YELLOW/WHITE STRIPE - 16 GAUGE - TERMINAL 27 (pipe rack carousel) WIRE, YELLOW/BLACK STRIPE - 16 GAUGE - TERMINAL 28 (pipe rack carousel) WIRE, YELLOW/BROWN STRIPE - 16 GAUGE - TERMINAL 29 (pipe positioner) WIRE, YELLOW/RED STRIPE - 16 GAUGE - TERMINAL 30 (pipe positioner) WIRE, YELLOW/GREEN STRIPE - 16 GAUGE - TERMINAL 31 (auto tool) WIRE, YELLOW/ORANGE STRIPE - 16 GAUGE - TERMINAL 32 (auto tool) WIRE, YELLOW/GRAY STRIPE - 16 GAUGE - TERMINAL 33 (breakout) WIRE, YELLOW/BLUE STRIPE - 16 GAUGE - TERMINAL 34 (breakout) CONNECTOR, FEMALE -16/14 AWG TERMINAL, SPADE - 16/14 AWG - #10 STUD CONDUIT, SEALTIGHT - 3/4" LT12 - TERMINAL 35 CONNECTOR, ELECTRICAL - LIQUID TIGHT - 3/4 - TERMINAL 36 5000718 CONNECTOR 122227 COUPLING, PIPE- 3/4 NPT 150# JB7201123 CLAMP, HOSE - 24 CLAMP, HOSE - 8 WIRE, ORANGE/BLACK - SXL - 16 GAUGE - TERMINAL - - (hobo clamp) WIRE, ORANGE/WHITE - SXL - 16 GAUGE - TERMINAL - - (hobo clamp) WIRE, BLUE/WHITE - SXL, 16 GAUGE - TERMINAL - - (hobo swing) WIRE, BLACK/WHITE - SXL - 16 GAUGE - TERMINAL - - (hobo swing) WIRE, BLACK/YELLOW - SXL - 16 GAUGE - TERMINAL - - (pipe rack lock) WIRE, GRAY/RED - SXL - 16 GAUGE - TERMINAL - - (pipe rack lock) CONNECTOR, 8-WAY MALE CONNECTOR, 8-WAY FEMALE CONNECTOR, 2-WAY MALE TERMINAL, MALE CONNECTOR, 2-WAY FEMALE 9-5 SHEET 2

BI012535

MAST WIRING HARNESS ASSEMBLY 96330 REVISION A

ITEM QTY. U/M PART NO. 34

20

EA.

95127

DESCRIPTION TERMINAL, FEMALE

9-5 SHEET 3

BI012535

CAB / DRILL PROPEL VALVE WIRING HARNESS ASSEMBLY 410124 REVISION -

ITEM QTY. U/M PART NO. 1 2 3 4 5 6

17 14 2 1 1 1

FT. FT. EA. EA. EA. EA.

410124 88025 54430 56719 60666 8304 46103

DESCRIPTION CAB / DRILL PROPEL VALVE WIRING HARNESS WIRE, WHITE/BLACK STRIPE 16 GA - TERMINAL 37 (drill/propel) CONDUIT, SEALTIGHT - 1/2" PVC CONNECTOR, ELECT LIQUID TIGHT - 1/2 CONNECTOR, ELECT - 1/2 MP X 3/8 ID COUPLING, PIPE - 1/2 NPT 300# X-HEAVY CLAMP, TUBE 1 OD

9-6 SHEET 1

BI012535

ENGINE SKID / ENGINE / AIR CONDITIONER WIRING HARNESS ASSEMBLY 419307 REVISION -

ITEM QTY. U/M PART NO. 1

18

FT

419307 44093

2 3 4

18 18 18

FT FT FT

17816 17821 99329

5 6 7 8

18 18 18 18

FT FT FT FT

17820 17819 17814 17817

9 10 11

18 18 18

FT FT FT

88009 88011 88013

12 13 14 15 16 17 18 19

18 2 2 12 26 12 6 15

FT FT FT FT FT FT FT FT

44090 17823 17824 35399 88015 44089 99299 99355

20 21

12 18

FT FT

99380 44091

22

12

FT

88057

23 24 25 26 27 28 29 30 31 32 33 34 35 36

24 3 2 1 1 10 5 2 12 12 1 6 34 1

FT EA EA EA EA EA EA EA EA EA EA EA EA EA

346854 350477 45249 45252 45253 45257 45261 45258 45259 350398 416809 416811 416810 416808

37

3

EA

416812

DESCRIPTION ENGINE SKID / ENGINE / AIR CONDITIONER WIRING HARNESS WIRE, 16 GA - COLOR - GREEN W/YELLOW - TERMINAL 1 (compressor temp) WIRE, 16 GA - COLOR - BELDEN WHITE - TERMINAL 2 (water temp) WIRE, 16 GA - COLOR - BELDEN BROWN - TERMINAL 3 (fuel) WIRE, ELECT, SXL, 16 GA, BLACK/ORANGE - TERMINAL 4 (oil pressure) WIRE, 16 GA - COLOR - BELDEN YELLOW - TERMINAL 5 (tach) WIRE, 16 GA - COLOR - BELDEN RED - TERMINAL 6 (tach) WIRE, 16 GA - COLOR - BELDEN BLUE - TERMINAL 7 (run-key) WIRE, 16 GA - COLOR - BELDEN GREEN TERMINAL 8 (ecm diagnostic lamp) WIRE, WHITE/GREEN STRIPE - 16 GA - TERMINAL 9 (engine hour) WIRE, #16 AWG - GREEN/BROWN STRIPE - TERMINAL 11 (ether) WIRE, #16 AWG - GREEN/RED STRIPE - TERMINAL 13 (back-up alarm power) WIRE, 16 GA - COLOR - ORANGE - TERMINAL 14 (a/c compressor) WIRE, 10 GA - GREEN - TERMINAL 15 (drill light power) WIRE, 10 GA - RED - TERMINAL 16 (main power) WIRE, 12 GA - BLUE - TERMINAL 17 (starter button) WIRE, #16 AWG - GREEN/GRAY STRIPE - TERMINAL 18 (front lights) WIRE, 16 GA - COLOR - GRAY - TERMINAL 47 (power/engine hour) WIRE, SXL, 16 GA - BLUE/YELLOW STRIPE - TERMINAL 51 (ground) WIRE, SXL - 16 GA - GRAY/YELLOW STRIPE - TERMINAL52 (dust collector) WIRE, SXL - 6 AWG - RED - TERMINAL 53 (starter 50 amp) WIRE, 16 GA - COLOR - VIOLET - TERMINAL 99 (throttle position sensor) WIRE, VIOLET/RED STRIPE - 16 GA - TERMINAL - - (remote shutdown) WIRE, RED - #14 AWG - THWN/THHN - TERMINAL - - (bat+/ecm p3) CONNECTOR, CABLE - 1/2 INCH TERM, RING - 12/10AWG - 1/2 STUD TERM, RING - 12/10AWG - 1/4 STUD TERM, RING - 12/10AWG - -#10 STUD TERM, RING - 16/14AWG - -#10 STUD CONN, BUTT - 16/14AWG - 16/14AWG TERM, SPADE - 12/10AWG - #10 STUD TERM, SPADE - 16/14AWG - #10 STUD TERMINAL, LUG - #14-16 AWG - #10 STUD 40 CONDUCTOR PLUG (COMES WITH CAT ENGINE - PN 23114) CONNECTOR PIN (COMES WITH CAT ENGINE - PN 23114) SEAL PLUG (COMES WITH CAT ENGINE - PN 23114) 3 CONDUCTOR RECEPTABLE (COMES WITH CAT ENGINE - PN 23114) CONNECTOR SOCKET (COMES WITH CAT ENGINE - PN 23114)

9-7 SHEET 1

BI012535

LIGHTS (FRONT OF MACHINE) WIRING HARNESS ASSEMBLY 89403 REVISION D

9-8 SHEET 1

BI012535

LIGHTS (FRONT OF MACHINE) WIRING HARNESS ASSEMBLY 89403 REVISION D

ITEM QTY. 1 2 3

15 23

U/M

PART NO.

FT FT FT-IN

89403 88013 88015 54430

4

54430

5

54430

6 7 8 9 10 11 12 13 14 15 16

6 4 1 2 2 1 2 5 3 3 2

EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA.

56719 60666 8304 64911 6008 45259

401628

GAUGE DESCRIPTION 16 16

LIGHTS (FRONT OF MACHINE) WIRING HARNESS WIRE - GRN/RED STRIPE WIRE - GRN/GRAY STRIPE CONDUIT, 1/2 - SKID TO FIRST CONNECTION BOX X 10'6" CONDUIT, 1/2" - FIRST CONNECTION BOX TO SECOND CONNECTION BOX x 2'-4 1/4" CONDUIT, 1/2" - SECOND BOX TO LIGHTS ON COOLER x 9'-0" CONNECTOR, CONDUIT - 1/2" CONNECTOR, CABLE - 1/2" CLAMP, TUBING - 1" CLAMP, STRAP BOX, CONNECTOR PLUG, PIPE - 1/2" TERMINAL, 3/16 STUD - 16/14 SPLICE, BUTT TERMINAL, 3/16 STUD - 16/14 TERMINAL, 3/16 STU - 16/14 COVER, ELECTRIC BOX CONDUIT LENGTHS: 10'-6" - RIGHT BOX TO ENGINE ENCLOSURE 9'-0" - LEFT BOX TO LIGHT ON COOLER 6'-6" - LEFT BOX TO LEFT FRONT LIGHT 3'-8" - RIGHT BOX TO RIGHT FRONT LIGHT 2'- 4 1/4" - BOX TO BOX

9-8 SHEET 2

BI012535

DUST COLLECTOR TO ENGINE WIRING HARNESS ASSEMBLY 95139 REVISION A

ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9

21 1 1 1 3 2 1 1 30

FT. EA. EA. EA. EA. EA. EA. EA. FT.

95139 54430 60666 8304 46103 39999 56719 17702 32189 17834

DESCRIPTION DUST COLLECTOR TO ENGINE WIRING HARNESS CONDUIT, 1/2" CONNECTOR, CABLE-1/2" UNION, PIPE-1/2" CLAMP, TUBING CLAMP, STRAP CONNECTOR, CONDUIT-1/2" BUSHING SWITCH, PRESSURE WIRE

9-9 SHEET 1

BI012535

BATTERY BOX ASSEMBLY ASSEMBLY 402930 REVISION B

3

5

4

5

4

1 2

1

5

4

4

2

9

8

5

3

7

7

6

6 9-10 SHEET 1

8

9

BI012535

BATTERY BOX ASSEMBLY ASSEMBLY 402930 REVISION B

ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9

1 1 1 1 2 2 2 4 4 4

402930 EA 348743 BOX 350403-050 EA 402929 EA 402933 EA 6415 EA 5984 EA T104465 EA 42726-50 EA 68999 EA 56006

DESCRIPTION BATTERY BOX ASSEMBLY 199730 WELDMENT, BATTERY BOX 5000223 Latch-Battery Box Weldment WELDMENT, BASE PAD, BATTERY CAPSCREW, HEX HEAD - GR5 (5/8-11UNC, 1.250L) WASHER, LOCK (5/8, SPRING) PLATE, BOTTOM - BATTERY BOX CAPSCREW, HEX HEAD - GR8 (3/8-16UNC, 2.250L) NUT, HEX - GR8 (3/8-16UNC) WASHER, FLAT (.375, HARDENED)

9-10 SHEET 2

BI012535

BATTERY / ENGINE DISCONNECT INSTALLATION ASSEMBLY 427520 REVISION B

2

3 4

1

5 1

2

9-11 SHEET 1

BI012535

BATTERY / ENGINE DISCONNECT INSTALLATION ASSEMBLY 427520 REVISION B

8 12

12 9

160 12 10 12

11 12

12 13

9-11 SHEET 2

BI012535

BATTERY / ENGINE DISCONNECT INSTALLATION ASSEMBLY 427520 REVISION B

2 1

9-11 SHEET 3

BI012535

BATTERY / ENGINE DISCONNECT INSTALLATION ASSEMBLY 427520 REVISION B

ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 160

1 1 4 4 4 1 1 * * * * * * *

EA EA EA EA EA EA EA FT FT FT FT FT FT FT

427520 422208 330517 42538 5970 5968 17830 96333 423294 423294 96331 96331 1671799 423294 96331

DESCRIPTION BATTERY / ENGINE DISCONNECT INSTALLATION SWITCH, DISCONNECT - MASTER - KEYED CASE, BATTERY CAPSCREW, HEX HEAD - GR5 (1/4-20UNC, 0.750L) WASHER, LOCK (1/4, SPRING) NUT, HEX - GR5 (1/4-20UNC) EYE, CABLE - BATTERY TERMINAL, BATTERY - NEGATIVE CABLE, BATTERY - SIZE 000 - RED (13 FT - Specify length) CABLE, BATTERY - SIZE 000 - RED (15 FT- Specify length) CABLE, WELDING - SIZE 000 - BLACK (12 FT- Specify length) CABLE, WELDING - SIZE 000 - BLACK (2.2 FT - Specify length) WRAP, SPIRAL (3/4 X 47.7 FT - Specify length) CABLE, BATTERY - SIZE 000 - RED (1.330 FT - Specify length) CABLE, WELDING - SIZE 000 - BLACK (5.5 FT - Specify length)

9-11 SHEET 4

© 2013 Caterpillar All Rights Reserved. CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow,” the “Power Edge” trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission. Printed in U.S.A.