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Parts Manual

DE740-036 Parts Manual

Note:

Some of the illustrations/images throughout this manual are generic and will not look exactly like engine or parts used in your rig. The illustrations/images are intended to show operational/maintenance procedures. The procedures will be the same for all the operations/maintenance, although the illustration/ image can differ. The dash (-) symbol in the item no column indicates parts not shown on the illustrations.

DE740-036 CONTENTS 1.

2.

3.

MAST...................................................................................................................................................... 3 BI00008130

MAST ASSEMBLY ................................................................................................... 4

BE00008692

WINCH TRAVEL LIMITER ....................................................................................... 6

BE00010902

MAIN WINCH ASSEMBLY ....................................................................................... 8

MPL14030-1

WIRELINE WINCH CUTOUT STOP ...................................................................... 10

BE00008524

TRAVERSE CYLINDER ASSEMBLY..................................................................... 12

BE00008028

HEAD CARRIAGE ASSEMBLY ............................................................................. 14

MPL13099-1

FALL ARREST ASSEMBLY 250D ......................................................................... 16

BE00003308

MAST STAY ROD ASSEMBLY .............................................................................. 18

MPL12500-1

C40 ROTATION HEAD ASSEMBLY ...................................................................... 20

MPL12760-1

ROTATION HEAD LUBE ASSEMBLY DW............................................................. 26

MPL12525-1

HWT CHUCK ASSEMBLY 300D-03 ...................................................................... 30

BE00007375

ROD SPIN GUARD ASSEMBLY............................................................................ 32

BI00005137

BREAKOUT TOOL ASSEMBLY............................................................................. 34

MPL14395-1

ROD CLAMP ASSEMBLY...................................................................................... 36

MPL8150-5

SAFE-T-SPIN SPINNER ASSEMBLY .................................................................... 38

BE00007984

SAFE-T-SPIN SUPPORT STRUCTURE ............................................................... 42

MPL15389-1

SAFE-T-SPIN ACC'S DE740 ................................................................................. 44

TRAY .................................................................................................................................................... 47 BE00010957

TRAY ASSEMBLY, DE740 ..................................................................................... 48

BE00009766

MAST RAISE CYLINDER ...................................................................................... 50

BE00003282

JACKLEG ASSEMBLY........................................................................................... 52

BE00009355

COOLER ASSEMBLY ............................................................................................ 54

BE00008334

WATER PUMP ASSEMBLY ................................................................................... 56

BE00009664

MAIN DRIVE ASSEMBLY ...................................................................................... 58

BE00010054

PUMP GROUP PIPING ASSEMBLY ..................................................................... 60

MPL11140-2

BOOST PUMP ASSEMBLY ................................................................................... 62

BE00003432

SIDE RACK ASSEMBLY........................................................................................ 64

BE00003334

UPPER ROD SLIDE ASSEMBLY .......................................................................... 66

BE00007145

WIRELINE WINCH ASSEMBLY ............................................................................ 68

BE00007175

SPOOLING DEVICE ASSEMBLY .......................................................................... 70

MPL4790-2

SPOOLER ASSEMBLY.......................................................................................... 72

MPL5980-1

GUIDE ROLLER ASSY 1500................................................................................. 74

BI00008080

DUMP FRAME ASSEMBLY ................................................................................... 76

BE00012477

AIR/EXHAUST & ENG AUX ASSEMBLY .............................................................. 78

TRUCK ................................................................................................................................................. 81 BE00012472

KIT, TRUCK TO TRAY, DE740............................................................................... 82

BE00011041

FUEL PIPING ASSEMBLY..................................................................................... 84

BE00012760

TRUCK TO TRAY BRACKETS - DE740 ................................................................ 86 Copyright © Sandvik Mining and Construction Australia (Production/Supply) Pty Ltd

1 (176)

DE740-036 4.

5.

6.

CONTROL CABINET........................................................................................................................... 89 BE00003132

CONTROL CABINET............................................................................................. 90

MPL13068-1

NAME & WARNING TAG ASSEMBLY DE740....................................................... 98

HYDRAULIC AIR & WATER ............................................................................................................. 101 MPL13510-2

HYDRAULIC PIPING ASSEMBLY (TRACK) ....................................................... 102

MPL13080-1

AIR AND WATER PIPING 250D .......................................................................... 104

HYD13520-2

HYDRAULIC CIRCUIT DE740 TRACK ............................................................... 106

BE00008398

HYDRAULIC TANK ASSEMBLY...........................................................................112

AUXILIARY ITEMS .............................................................................................................................115 MPL13090-2

7.

8.

ELECTRICAL/ELECTRONIC .............................................................................................................119 BE00008746

CIRCUIT DIAGRAM, 24v RIGS ........................................................................... 120

BE00011013

ELECTRICAL SCHEMATIC, TRUCK .................................................................. 122

WEIGHT & DIMENSIONS.................................................................................................................. 125 BE00010959

9.

WEIGHT AND DIMENSIONS .............................................................................. 126

AFTERMARKET/CUSTOMER SERVICES ....................................................................................... 129 9.1.

10.

ACCESSORIES STANDARD DE740 ...................................................................116

Cylinder & Seal Kits ....................................................................................................................................131

RECOMMENDED SPARE PARTS .................................................................................................... 133 10.1. 1000 Hour ...................................................................................................................................................135 10.2. 3000 Hour ...................................................................................................................................................137 10.3. 6000 Hour ...................................................................................................................................................143

11.

CRITICAL SERVICE KITS................................................................................................................. 153 11.1 10 HOURS................................................................................................................................ 155 11.2 50 HOURS................................................................................................................................ 157 11.3 250 HOURS.............................................................................................................................. 159 11.4 500 HOURS.............................................................................................................................. 161 11.5 1000 HOURS............................................................................................................................ 163 11.6 1500 HOURS............................................................................................................................ 165 11.7 2000 HOURS............................................................................................................................ 167 11.8 3000 HOURS............................................................................................................................ 169 11.9 CUMMINS QSB6.7L Y3 ENGINE............................................................................................. 171

2 (176)

Copyright © Sandvik Mining and Construction Australia (Production/Supply) Pty Ltd

DE740-036

1.

Mast

Copyright © Sandvik Mining and Construction Australia (Production/Supply) Pty Ltd

3 (176)

DE740-036

BI00008130 MAST ASSEMBLY

BI00008130

MAST ASSEMBLY

12 12

15 38

21 2 4 5 6 30 36 37 47 48

10 42 44 46 43

8 25 28 29 17 39

34 40 45

7

17

41

19 9

22 27 30

11 23 27 31

21 30

16

33

26 35

4 (176)

Copyright © Sandvik Mining and Construction Australia (Production/Supply) Pty Ltd

DE740-036

BI00008130 MAST ASSEMBLY

Item No.

Part No.

Qty

Description

-

BI00008130

-

2

BI00011731

32

SHIM 2.0 THK X 50 X 300

4

BI00012154

16

SHIM 1.0 THK X 50 X 300

5

BI00012302

16

SHIM 1.0 THK X 23 X 350

6

BI00012711

16

SHIM 0.5 THK X 23 X350

7

BI00013153

1

FIXED SLIDE

8

BI00013155

1

FIXED SLIDE SUPPORT

9

BI00013157

2

STAY ROD SUPPORT TRANSPORT

10

BI00013159

1

HOSE TRAY

MAST ASSEMBLY

11

BI00013161

1

DE740 - HOSE CHAIN GUARD

12

BI00013162

1

EXTENDED HOSE TRAY AND LADDER

15

BI00007821

1

WELDMENT, TELESCOPIC MAST

16

BI00010891

1

ASSEMBLY, PLATFORM

17

BI00007280

1

WELDMENT, LOWER MAST

19

PM28610E51

2

HEX HD BOLT 5/16" UNC x 2"

21

PM28610H25

24

HEX HD BOLT 1/2" UNC x 1"

22

PM28610H32

24

HEX HD BOLT 1/2" x 32 mm

23

PM28610H51

4

HEX BOLT 1/2" x 51 UNC GRADE 5

25

PM28610J38

2

HEX HEAD BOLT 5/8" x 38 mm LG

26

PM28615J57

4

SKT HD CAP SCREW GR 12.9

27

PM28634H

12

HEX NUT 1/2"UNC H.T.

28

PM28634J

2

HEX NUT 5/8" UNC H.T.

29

PM28647M

2

WASHER STRUCTURAL M16 AS1252

30

PM28649H

56

WASHER FLAT 1/2" (HARDENED)

31

PM28652H

4

WASHER HELICAL SPRING 1/2" PLATED

33

PM28660D

3

GRIP CLIP 4.4 X 70 22MM EYE

34

PM28662J

2

WASHER, SAFETY, M10 SERRATED

35

PM28662M

8

WASHER SAFETY M16

36

BI00013151

8

GUIDE BEARING

37

BI00012303

15

SHIM 0.5 THICK X 50 X 300

38

970000

1

ASSY DRAG CHAIN

39

BE00004679

1

CRADLE, CYCLINDER TELESCOPING

40

BE00004692

1

U-BOLT DIA 3/8" UNC H.T.

41

PD22921KY

1

CYD HYD 4" X 2.5" X 1800MM STR

42

PM28610E89

2

HEX HD BOLT 5/16" UNC X 3 1/2" GR 5

43

PM28610j44

2

HEX HD BOLT 5/8" UNC X 1 3/4" GR 5

44

PM28633E

2

HEX NUT 5/16" UNC

45

PM28633F

2

HEX NUT, 3/8" UNC

46

PM28649B

2

5/16 WASHER HARDENED

47

PM28610H44

24

HEX HD BOLT 1/2" UNC X 1 3/4"

48

BI00015467

32

SHIM 2 THK X 23 X 350

Copyright © Sandvik Mining and Construction Australia (Production/Supply) Pty Ltd

5 (176)

DE740-036

BE00008692 WINCH TRAVEL LIMITER

BE00008692

WINCH TRAVEL LIMITER

9

10

15 12

5

7

14

4 8

18

13

1

6

18 19

16

11

TOP VIEW (WITHOUT COVER)

3

16

2

16 8

16 20

5

6 (176)

Copyright © Sandvik Mining and Construction Australia (Production/Supply) Pty Ltd

17

DE740-036

BE00008692 WINCH TRAVEL LIMITER

Item No.

Part No.

Qty

Description

-

BE00008692

-

WINCH TRAVEL LIMITER

1

BE00008679

1

CLAMP RING. WINCH LIMITER

2

BE00008680

1

CAM HUB

3

BE00008681

1

WASHER

4

BE00008682

1

SHAFT (GEARBOX)

5

BE00008683

1

RETAINING PLATE

6

BE00008684

1

CAM PLATE

7

BE00008685

1

SPROCKET; 13 TEETH

8

BE00008688

1

MOUNTING PLATE

9

BE00008691

1

COVER

10

PD22980DB

1

GEAR REDUCER, C102U-17.2:1

11

PD23754DN

1

VALVE DIVERTER 3 WAY

12

PD24448CD

1

CHAIN ROLLER 1/2" x 73 LINKS

13

PM26884EH

3

HEX NIPPLE 3/8" BSPT - 9/16" JIC

14

PM28604F20

2

SHCS, M5 -20 LG

15

PM28604G16

4

SHCS, M6 X 16

16

PM28604H25

8

SKT HD CAP SCREW M8x 25

17

PM28615D13

8

1/4" UNC x 1/2" SOCKET HEAD

18

PM28615D76

3

SHCS, 1/4" UNC -76mm LG

19

PM28634D

3

HEX NUT, 1/4" UNC

20

PM28662H

4

WASHER SAFETY M8

Copyright © Sandvik Mining and Construction Australia (Production/Supply) Pty Ltd

7 (176)

DE740-036

BE00010902 MAIN WINCH ASSEMBLY

BE00010902

MAIN WINCH ASSEMBLY

A

6

3

19

4

4

A

38

33

27

8

SECTION A-A 16 1

3

38

41

6

12

33 13 41

16 33 38

18

9 1

29 28

17

40 14

32

45 22 35

40 45

14

10

11

17

23 44

32

5

15 15

4 38 33

28 33 38

3

12

26 37 46

9 12 24 43

7 17

8 (176)

2

21 34

20

31 42

30 39

30

39

Copyright © Sandvik Mining and Construction Australia (Production/Supply) Pty Ltd

25 36 47

DE740-036 Item No.

Part No.

BE00010902 MAIN WINCH ASSEMBLY

Qty

Description

-

BE00010902

-

MAIN WINCH ASSEMBLY

1

WU13976

1

TURNBUCKLE 3/4"

2

WU9967

1

MAIN WINCH ROPE

3

BE00006201

2

WIRELINE SHEAVE, 300D

4

BE00006212

2

FLAT 50 X 5 X 400.5

5

BE00006214

8

FLAT 75 X 25 X 35

6

BE00006215

1

TOP SPACER BAR

7

BE00006223

1

SPROCKET, 21 TEETH

8

BE00006224

4

ROUND BAR Ø56 X 22

9

BE00006225

1

SPACER BAR

10

BE00006235

1

SIDE PLATE ASSEMBLY

11

BE00006241

1

HOLLOW BAR 45 x 20 x 546

12

BE00006242

1

CHAIN COVER

13

BE00006246

2

RD.BAR Ø19.05 X 80

14

BE00006247

2

RD.BAR Ø31.75 X 80

15

BE00006249

1

SIDE PLATE ASSEMBLY

16

BE00006252

1

LANYARD ANCHOR 15kN

17

BE00010899

1

MAIN WINCH DRUM

18

BE00010907

1

DRIVE PLANETARY(GEAR BOX) & MOTOR

19

PD22873D

2

BEARING, BALL, 45/100 x 25

20

PD24406AY

1

SPIGOT FLANGED HOUSING TO SUIT 'PD24406AN'

21

PM28601G30

4

SCREW, HEX. HD, M6 x30, AS 1110

22

PM28602N70

16

HEX HEAD BOLT M20 x 70 Lg

23

PM28604N70

18

SHCS M20 -50 LG

24

PM28610F19

3

HEX BOLT, 3/8" UNC x 19mm

25

PM28610F38

4

HEX HEAD BOLT 3/8" UNC -38mm LG

26

PM28610J51

4

HEX HEAD BOLT 5/8"x51mm

27

PM28610K114

2

Hex Bolt, AS 2465 - Inch 3/4 x 4 1/2 UNC

28

PM28610K57

14

Hex Bolt 3/4"-10 UNC - 57mm LG

29

PM28610K70

2

Hex Bolt 3/4"-10 UNC - 70mm LG

30

PM28610P64

2

HEX HD.BOLT 1 1/4" - 7 UNC 21/2 " LG.

31

PM28615E32

2

SHCS 5/16" UNC x32mm

32

PM28615H70

16

SHCS 1/2" -70mm LG

33

PM28638K

18

NYLOC NUT 3/4" UNC

34

PM28648G

4

WASHER, SPRING, M6, AS 1968 6

35

PM28648N

16

SPRING WASHER, M20

36

PM28651F

8

WASHER 3/8"

37

PM28651J

4

WASHER A, 5/8"

38

PM28651K

36

WASHER 3/4"

39

PM28651P

2

WASHER FLAT 1 1/4" PLATED

40

PM28655S32

4

Spring Retaining Ring, DIN 471 > 9mm