Literature Review Introduction A motorized lift table is a device functions to lower and raise goods or/and person which
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Literature Review Introduction A motorized lift table is a device functions to lower and raise goods or/and person which usually are used to raise heavy and large distance relatively for small distance. Typically, a motorized lift table operated by using scissor mechanism which is can contract and retract. Lift table is ergonomics to the user when they can adjust it to the desired height when operated. (Lift table, n.d.).The application for lift table can be found mainly in automotive industry, patient bed, heavy industry and many more. History Starting 1950s, hydraulic scissor lifting tables became the most used design by the manufacturer of automotive industries. By starting with simple design, the lift table has undergo invention from time to time until now. Table 1 retrieved from (heckert-engineering) company can briefly describe how the invention evolved. Year
Description
1950
Picture
Advantages
Disadvantages
hydraulic scissor
Simple
- needs oil
lifting tables
design
-piston sealing needs
became the
maintenance
most used design
- no constant level
"hydraulic system has won the race" 1980
1st ball screw
constant
- complicated design
tables appear to
level
- high forces in the
fulfill the
- no oil
lifting system
new skillet systems
reduced
- speed is “not
as conveyor lines
forces in
constant”
appear :
lifting system
- large amount of
new requirements "keep the level" "no oil" 1985
bearings
"development of ball screw tables" 1990
1st “push chain”
- constant
- chain with much
appears, in France
speed
wear and tear
only
- a high torque geared
“search for a
motor is necessary
better solution than ball screw” “constant speed” 1994
1st ball screw table
- constant
ball screw needs
with cam
speed
maintenance
"constant speed”"
- less power
- high inner forces
required
because of cantilever
- small
situation
geared motor 1999
1st timing belt table
- constant
-high inner load because
"low
speed
of cantilever situation
maintenance"
- low maintenance - less power required
2001
1st flat belt table
- constant
-high inner load because
speed
of cantilever
- low
situation
maintenance - less power required
2002
1st spiral lifter
constant
- at least 2 cylinders
"mechanical
speed
necessary to stabilize
driven cylinder"
- direct
the platform
carried load 2002
different solutions
none
in flat belt design
-no constant speed - more power required - safety against breakage < 6
2003
advanced flat belt
constant
table
speed
additional
- low
deflection pulley
maintenance
None
“at scissor
- less power
leg”
required - low inner forces - safety against breakage > 8
2003
different solutions
none
in flat belt design
no constant speed - more power required - safety against breakage < 6
2004
advanced push
advanced
- at least 2 chains
chain table
chain
necessary to stabilize
with reduced
the platform
wear out Table 1
Principle of Operation Scissor Mechanism According to (Germany Patent No. 5,694,864, 1997), a scissor mechanism is device used to extend or retracted position a platform by mechanical means. In scissor mechanism having two scissor arm which pivotally linked each other. The term scissor come from the mechanism used which is with construct linked, folding in a cross „X‟ pattern. The displacement achieves by applying force to one of the support arm. The support arm mounted on slider joint is then roll horizontally resulting an elongation of the crossing pattern. Usually the arm is attached with its coupler with the shaft and bearings. The shaft is attached along with driving member like motor and hydraulic. The shaft functions to transmit power and move the two members of scissor in parallel so that the platform can be elevated or lower evenly. (Patent No. 6679479, 2004)
Base Chassis Most small lifting device are not attached to the ground and therefore they are portable. This means that chassis or base are needed to support the lifting mechanism. The chassis can be as simple as a base or foot mounted to one end of the lifting device as seen. Common mounting base is designed
larger footprint to make lifting device more stable and reduce its ground pressure. To allow for movement simple wheels are commonly engaged along with chassis. (Alex Gibbs) Caster wheels are commonly used in situations where manoeuvrability and durability are priorities. A caster wheel is a wheel that pivots around an axis that is off set to the wheels contact point with the ground, this allows the wheel to track straight when pushed in a straight line however it can still pivot freely when a lateral force is applied . (Patent No. 383787, 1994) Belt and Pulley System A pulley is a wheel work usually with belt to support belt movement along the circumference. Pulleys are used in a variety of ways to lift loads, apply forces, and to transmit power. Meanwhile, belt and pulley system is characterised by two or more pulleys in common to a belt. This allows for mechanical power, torque, and speed to be transmitted across axles. A belt drive is analogous to that of a chain drive, however a belt sheave may be smooth (devoid of discrete interlocking members as would be found on a chain sprocket, spur gear, or timing belt) so that the mechanical advantage is approximately given by the ratio of the pitch diameter of the sheaves only, not fixed exactly by the ratio of teeth as with gears and The example of uses of belt pulley is in agricultural tractors in the early 1950s .It had limited use as the tractor and equipment being powered needed to be stationary. It has thus been replaced by other mechanisms, such as power take-off and hydraulics. (Pulley, n.d.) References Alex Gibbs, R. H. (n.d.). Belly Pan Jack. Saluki Engineering Company. heckert-engineering. (n.d.). A Brief History of Scissors Lifting Tables Used In Automotive Industries. etrieved ecember 1 , 1 , from www.heckertengineering.com fileadmin rief istory T.pdf Langewellpott, E. (1997, December 9). Germany Patent No. 5,694,864. Lift table. (n.d.). Retrieved December 12, 2013, from http://en.wikipedia.org/wiki/Lift_table Pulley. (n.d.). Retrieved December 14, 2013, from http://en.wikipedia.org/wiki/Pulley U., F. (1994, Feb 1). Patent No. 383787. Watkins, D. (2004, January 20). Patent No. 6679479.