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PowerGrind User manual

Machine:

PowerGrind 280

Order number:

SL10-32784

Customer:

Cecinas San Jorge S.A.

Agent:

CFS Chile Ltda.

Supplier:

CFS Slagelse A/S

Date:

13-10-2010

Version:

1.0

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User manual PowerGrind - Version 1.0

© CFS Slagelse A/S No part of this publication may be reproduced, transmitted, transcribed, stored in any retrieval system or translated into any human or computer language by any means or in any form, without the prior written permission of CFS Slagelse A/S. Contravention of the owner's copyright may also reduce the ability of CFS Slagelse A/S to provide effective support for its equipment. CFS Slagelse A/S reserves the right to make changes without notice to both this manual and to its products described within this manual. Nothing in this manual represents any contractual or other commitment on the part of CFS Slagelse A/S and should not be taken as such. All possible care has been taken in the preparation of this publication. However, if you find any errors or would like to make suggestions for improvement then write to CFS. This manual was originally written in English. If applicable, a copy is available on written request. CFS Slagelse A/S Industrivej 6 4200 SLAGELSE Denmark

Visiting address: Industrivej 6, 4200 SLAGELSE Denmark Tel.: +45 58 55 52 00, Fax: +45 58 50 10 31 [email protected], www.CFS.com CVR No. Slagelse A/S 86 76 23 15

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User manual PowerGrind - Version 1.0

TABLE OF CONTENTS 1

SAFETY ............................................................................................................11 1.1 1.2

1.3 1.4 1.5

1.6

1.7

1.8

1.9

1.10

2

Important information ....................................................................................................................... 11 Warning signs .................................................................................................................................. 12 Classification of safety signs ........................................................................................................12 Signs on the machine ...................................................................................................................12 Warning, Caution and Note .......................................................................................................... 13 Intended use .................................................................................................................................... 13 Modifications .................................................................................................................................... 14 Safety devices .................................................................................................................................. 14 Emergency stop ............................................................................................................................14 Safety hood .................................................................................................................................. 14 Safety device on hopper edge ......................................................................................................15 Maintenance switch handle .......................................................................................................... 15 Circuit breaker .............................................................................................................................. 15 Safety rail ......................................................................................................................................15 Safety platform ............................................................................................................................. 16 Signs on the machine ...................................................................................................................16 Password ......................................................................................................................................16 Safety precautions ........................................................................................................................... 16 During normal operation ............................................................................................................... 16 During maintenance and repair .................................................................................................... 16 Hygiene levels .................................................................................................................................. 17 Areas at the machine ....................................................................................................................17 Definitions ..................................................................................................................................... 18 Special hygiene rules ....................................................................................................................18 Users ................................................................................................................................................ 18 Personnel qualifications ................................................................................................................ 18 Personal and food hygiene ...........................................................................................................18 Disposal ........................................................................................................................................... 19 For economic purpose .................................................................................................................. 19 Final disposal ................................................................................................................................ 19 Further help and information ............................................................................................................ 19

DESCRIPTION ................................................................................................. 21 2.1 2.2

2.3

2.4

Overview .......................................................................................................................................... 21 Working principle ............................................................................................................................. 22 In-feed .......................................................................................................................................... 22 Feeder worm ................................................................................................................................ 22 Processing worm .......................................................................................................................... 22 Lining ............................................................................................................................................23 BES (Bone Elimination System) (optional) ................................................................................... 23 Specifications ...................................................................................................................................24 Standard machine .........................................................................................................................24 Ambient conditions ....................................................................................................................... 24 Type plate ..................................................................................................................................... 24 Control panel .................................................................................................................................... 25 Main menu .................................................................................................................................... 25 Screen .......................................................................................................................................... 25 Main screen (screen 1) .................................................................................................................27 Secondary screen (screen 100) ...................................................................................................27 Production .................................................................................................................................... 27 Cleaning ....................................................................................................................................... 30 Maintenance .................................................................................................................................31 Statistics ....................................................................................................................................... 33 System settings ............................................................................................................................34 Offline recipe ................................................................................................................................ 35

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Alarms .......................................................................................................................................... 36

3

TRANSPORT AND INSTALLATION ............................................................... 37 3.1

3.2

4

OPERATION .................................................................................................... 41 4.1 4.2

4.3

4.4

5

Overview .......................................................................................................................................... 41 Settings before production ............................................................................................................... 41 Preliminary .................................................................................................................................... 42 Placing the trolley .........................................................................................................................42 Adjusting the height of the lining ...................................................................................................42 Production ........................................................................................................................................ 43 Reset alarms ................................................................................................................................ 43 Recipe handling ............................................................................................................................43 Start/stop/reverse production ....................................................................................................... 44 Adjustments (changes) during production .......................................................................................44 Processing worm speed ............................................................................................................... 44 Feeder worm speed ......................................................................................................................44 Delay start grinder ........................................................................................................................ 44 BES interval time (optional) .......................................................................................................... 45 BES open time (optional) ..............................................................................................................45

CLEANING ...................................................................................................... 47 5.1

5.2

5.3

5.4

6

Transport .......................................................................................................................................... 37 General .........................................................................................................................................37 Packed machine ........................................................................................................................... 37 Position with forklift truck ..............................................................................................................37 Gravity point .................................................................................................................................38 Installation ........................................................................................................................................ 38 Machine levelling .......................................................................................................................... 38 Machine height ............................................................................................................................. 38 Safety platform ............................................................................................................................. 38 Electrical connection ..................................................................................................................... 38 Pneumatic connection (optional) .................................................................................................. 38 Password CFS control .................................................................................................................. 38

Safety ...............................................................................................................................................47 Machine ........................................................................................................................................ 47 Personnel ..................................................................................................................................... 47 Day-to-day cleaning .........................................................................................................................47 Cleaning and disinfecting detergents ........................................................................................... 48 Water hardness ............................................................................................................................48 Cleaning procedure .......................................................................................................................... 49 Equipment .................................................................................................................................... 49 First cleaning after delivery ...........................................................................................................49 Preparation for cleaning (after a product run) ...............................................................................49 Wet cleaning .................................................................................................................................49 Control panel ................................................................................................................................ 50 Removing the parts ......................................................................................................................51 Cleaning the parts ........................................................................................................................ 56 Replacing the parts ....................................................................................................................... 56 Cleaning stainless steel ...................................................................................................................59 Introduction ...................................................................................................................................59 General cleaning instructions ....................................................................................................... 59 Light pollution ...............................................................................................................................59 Heavy pollution & slight damage .................................................................................................. 60 Water consumption ....................................................................................................................... 60

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MAINTENANCE ............................................................................................... 61 6.1 6.2

6.3

6.4

7

Safety ...............................................................................................................................................61 Activity matrix ...................................................................................................................................61 Daily .............................................................................................................................................. 61 40 hours ........................................................................................................................................ 62 250 hours ......................................................................................................................................62 500 hours ......................................................................................................................................62 1000 hours .................................................................................................................................... 62 2000 hours .................................................................................................................................... 63 Lubrication .................................................................................................................................... 63 Machine items .................................................................................................................................. 64 Knives and hole plates .................................................................................................................64 Belt ...............................................................................................................................................64 Adjustments (adaptions) .................................................................................................................. 66 Battery exchange .......................................................................................................................... 66

TROUBLESHOOTING ..................................................................................... 67 7.1 7.2 7.3

Safety ...............................................................................................................................................67 Error messages ................................................................................................................................ 67 General .........................................................................................................................................67 Observed deviations ........................................................................................................................ 68 Machine problems ........................................................................................................................ 68 Product faults ................................................................................................................................ 70 Inspect the electrical circuit (1) .....................................................................................................70 Inspect the electrical circuit (2) .....................................................................................................70

User manual PowerGrind - Version 1.0

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User manual PowerGrind - Version 1.0

About this manual The PowerGrind, hereafter referred to as ‘the machine’, is manufactured by CFS. This manual provides information about day-to-day use, cleaning, maintenance and repair. Subject(s)

Chapter(s)

Intended user(s)

Safety, Description

1, 2

All authorised personnel

Transport and installation

3

Local service personnel

Operation

4

Operator

Cleaning

5

Operator, cleaning personnel

Maintenance, Troubleshooting

6, 7

Operator, service personnel

-

Familiarise yourself with the content; Follow all instructions; Never change the order of the operations to be carried out.

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User manual PowerGrind - Version 1.0

1

SAFETY

1.1

Important information This manual is intended to help you operate this machine safely and effectively. It is intended for use by people who have followed the training programme that this manual accompanies. If you have not followed this programme, but would like to do so, contact your supervisor or training manager. For details of training given by CFS, refer to ‘Further help and information’ later in this chapter. This machine was designed with safety in mind, and includes features to help prevent injury and damage. However, all powerful machines can be dangerous if misused. This manual is intended to help you operate the machine in a safe manner. In this manual, the user is the body with authority over and responsibility for the machine - usually a company or a corporation. An operator is a person who physically interacts with the machine and/or the machine's control systems under the direction and with the consent of the machine's user. In CFS manuals, an operator includes a person who cleans the machine. It is your responsibility to operate this machine in accordance with all the safety instructions and procedures in this manual, and with all other safety procedures in your workplace. It is the user's responsibility to make sure that the machine is correctly installed, configured, commissioned, operated, serviced and maintained and that such actions are only carried out by people who have been fully and properly trained for those tasks. It is also the user's responsibility to make sure that the machine is only used in full accordance with laws - and regulations, which have the force of law - in the jurisdiction in which the machine is installed. WARNINGS Before attempting to use the machine, read, understand and know all the safety information in this chapter. Pay particular attention to all warnings and cautions throughout this manual. If you do not follow all the warnings and procedures in this manual, this could lead to serious injury to yourself or others, including death. If there is any safety instruction or procedure that you do not understand, do not use the machine. Contact your supervisor and arrange proper training on the use of the machine. Use of the machine without understanding and following all the safety instructions and procedures in this manual could lead to serious injury to yourself or others, including death. WARNING Do not use the machine until you are sure that the routine checks described have been completed and that the routine preventive maintenance programme is up-to-date. If any part of the machine is known (or suspected) to be defective or wrongly adjusted, do not use the machine until a repair has been made. Operation of the machine with defective or wrongly adjusted components could create safety hazards. This could lead to fatal or other serious personal injury.

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WARNING Do not use the machine until you have received adequate and proper training in its safe and effective use. If you are unsure of your ability to use the machine safely and effectively, do not do so. For information about training, refer to ‘Further help and information’ later in this chapter. The use of the machine without proper and adequate training could lead to fatal or other serious personal injury. Never attempt to remove, modify, over-ride or frustrate any safety device on the machine. Interfering with safety devices could lead to fatal or other serious personal injury.

1.2

Warning signs Safety signs are attached to the machine to give safety information. All safety signs are repeated and usually further explained in this manual.

Classification of safety signs

Safety signs are of the three internationally accepted types and described below.

Warning sign that identifies a hazard. In this example: Electric shock.

Mandatory action sign that communicates an action to be taken to avoid a hazard. In this example: Wear protective gloves.

Prohibition symbol that defines a prohibited action. In this example: Do not touch.

Signs on the machine

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User manual PowerGrind - Version 1.0

Switch off and lock the main switch before cleaning, service, repair and maintenance to prevent hand injury.

Do not step on.

Warning, Caution and Note

‘Warning' identifies a hazard that could lead to personal injury, including death. 'Caution' identifies a hazard that could lead to damage to the machine, damage to other equipment and/or environmental pollution. 'Note' is used to highlight additional information.

1.3

Intended use The machine is an assembly to grind fresh or frozen products to a controlled size. The following specifications apply: Item (fresh products)

Specification

Max dimension

200 x 400 x 400 mm

Item (frozen products)

Specification

Max dimension

600 x 400 x 200 mm

Permissible low temperature

-18 °C

Permissible high temperature

+85 °C

WARNING Do not attempt to grind products with coarse portions of bone or other hard substances. WARNING Do not attempt to grind living creatures.

WARNING Do not attempt to grind products that do not comply with the applicable foodstuffs regulations.

Any other or additional use will be considered to be not in conformity with the purpose. Use this machine in a technical perfect condition in conformity with the purpose, described above.

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1.4

Modifications WARNING Do not attempt to make any modifications or alterations to the machine without the prior express agreement of CFS Slagelse A/S. Unauthorised modifications or alterations to the machine could lead to serious personal injury, including death. WARNING Do not attempt to change, remove or defeat the safety features.

WARNING Do not attempt to apply changes that violate local, regional or national regulations. WARNING Make sure the main switch and operating button are freely accessible.

CFS is always willing to discuss improving the value of its machines to users by means of modifications or alterations. Refer to ‘Further help and information’.

1.5

Safety devices

Emergency stop

Hit the emergency stop (A) in case of an emergency. All electrical power supply will be interrupted immediately. Refer to ‘Specifications’ for worms stop time.

A Safety hood

14

The safety hood prevents direct contact with grinding head. The safety hood is fixed with a magnet. The magnet is released when the processing worm is stopped. The holes are used to either see if the processing worm stopped or watch the product.

User manual PowerGrind - Version 1.0

Safety device on hopper edge

All electrical power supply to the moving parts will be interrupted immediately, if the safety device on the hopper edge is pressed. Refer to ‘Specifications’ for worms stop time.

Maintenance switch handle

Use the maintenance switch handle (A) to switch off the electrical circuit of the moving parts of the machine in case of cleaning and an emergency or before maintenance and repair. The electrical power supply to the feeder worm and processing worm will be interrupted immediately.

Circuit breaker

The circuit breaker (A) is located inside of the machine in the electrical compartment. Use the circuit breaker to switch off the rest of the electrical power of the machine.

A

A

NOTE
Refer to the electrical drawing.
Refer to the instructions inside the cabinet of the machine.

Safety rail

Use a safety rail around the machine to make sure that the working environment is safe.

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Safety platform

Use a safety platform around the machine to make sure that the working environment is safe.

Signs on the machine

The signs on the machine are part of the safety provisions. They must not be covered over or removed, and must be present and legible during the entire life of the machine. Check this regularly; Replace or repair signs that have become illegible or damaged.

Password

To get access to a level of the system, personnel must enter a password. For password levels, refer to 3 TRANSPORT AND INSTALLATION.

1.6

Safety precautions

During normal operation

The machine must only be operated when the door(s) and cover(s) is (are) closed. Be sure that there is nobody in its immediate vicinity; Make sure that the environment around the machine is dry, clean and lit sufficiently well; Keep away from moving parts. Wear appropriate clothing that affords the best protection against hazards and injuries. Wear slip-resistant safety shoes. Wear protective clothing. Wear a safety helmet. Wear ear protection. Wear protective gloves. Do not use step-tools, pedestals or other aids without safety mechanisms. Do not step on the machine to gain access. Do not reach under the safety hood.

During maintenance and repair

WARNING Switch off the maintenance switch handle before inspection and maintenance work.

Wait at least two minutes after switching off before carrying out repair work on electrical components. Use CFS original replacement parts only.

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User manual PowerGrind - Version 1.0

1.7

Hygiene levels

Areas at the machine

Non-product contact surface. (Green)

User manual PowerGrind - Version 1.0

Splash area. (Yellow)

Product contact surface. (Red)

17

Definitions

Product contact surface Machinery surfaces that are exposed to the product and from which the other materials can drain, drip, diffuse or be drawn into (self-returned) the product or product container. Indicated as red. Splash area Area composed of surfaces where product may come into contact and does not return to the product. Indicated as yellow. Non-product contact surface All other exposed machinery surfaces including, where applicable, the splash area. Indicated as green.

Special hygiene rules

-

1.8

Users

Personnel qualifi- cations Personal and food hygiene

Observe the hygiene, i.e. no condensation, foreign bodies, lubricants and the like above or near the product contact surface (sealing, piping, air-conditioning, motors etc.); Take care that no products fall where they do not belong, outside of the product contact surface.

The machine is designed only for personnel being 14 years or older. Consider the respective national regulations for occupational safety and health; Only personnel who have been given permission are allowed to work with or on the machine; All personnel must only carry out the work they have been trained to perform. This applies to both maintenance work and the normal machine operation; All personnel working with or on the machine must have free access to the applicable manuals; The operators must be familiar with all situations that may occur so that they can act rapidly and effectively in the event of emergencies.

The machine processes food for - usually - human consumption. So the highest standards of hygiene are to be maintained within the process area. CAUTION As an operator, you should have received training in personal and food hygiene from your employer(s). If you have not, do not use the machine or enter the process area. Arrange training with your supervisor or training manager. Working in the process area without a good understanding of hygiene can lead to contamination of food and even food poisoning.

-

18

Wash and disinfect your hands thoroughly before entering the process area; Remove your watch and any loose jewellery before entering the process area; If suffering from an illness or infection, get a doctor’s approval before working; Wear all provided protective clothing and headgear in the way instructed or recommended by your employers; Never take food or drinks into the process area; Never take glass containers or objects into the process area; Keep all tools in a box or bag.

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1.9

Disposal

For economic purpose

CFS offers you a return policy for used CFS machines. Contact your local sales representative for details.

Final disposal

The use and maintenance of the machine includes no environmental dangers. Most parts can be disposed in the regular way. ENVIRONMENT Ensure compliance with local legislation, regulations, instructions and precautions concerning health, safety and environment.

Dismantle the machine as follows: Dismantle the machine in easy to handle parts; Have an expert supervise the dismantling process; Dispose the dismantled parts according the regulations.

1.10

Further help and information CFS Slagelse A/S is committed to provide the highest levels of support to users and operators of its products. Depending on the particular product, the support package on offer may include: Training - the CFS Education Programme; The CFS Service Management System; 24-hour global support; Maintenance agreements; Service contracts; Tooling service; Reconditioning and refurbishment. Contact CFS for further information.

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User manual PowerGrind - Version 1.0

2

DESCRIPTION

2.1

Overview H

G

F

E

D

C

B

A Main items

A B C D

Control panel Main switch Maintenance handle switch Hopper

User manual PowerGrind - Version 1.0

E F G H

Feeder worm Processing worm Lining Grinding head

21

2.2

Working principle Within the machine, from the product supply to the output, four main functions are identified. These functions represent the working of the machine.

In-feed

-

recieves the product into the machine; controls the delivery of the product to the feeder worm.

Feeder worm

-

breaks up frozen blocks; transfers the product to the processing worm.

Processing worm

-

delivers a continuous supply of product with a uniform consistency to the grinding head.

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User manual PowerGrind - Version 1.0

Lining

-

BES (Bone Elimination System) (optional)

-

holds the cutting tools, knives and holeplates with the lining’s key; grinds the product to the correct size.

removes hard particles that jam in front of the last hole plate.

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2.3 Standard machine

Specifications Item

Specification

Machine dimensions (width x depth x height)

1620 x 3290 x 2620 mm

Weight

4000-5000 kg

Material

Stainless steel

Noise emission according to EN 11204

LPA = 77 dB(A), K = 3 dB(A)a

Stop time feeder worm

4 sec

a)

Ambient conditions

Type plate

without product

Item

Condition

Temperature

0 °C < T < 40 °C

Relative humidity

< 90 %

The (standard) CFS type plate is located near the main switch and contains information about the items listed below. Item

24

Type

Supply voltage [V]

Machine serial number

(number of) Phase

Year

Frequency [Hz]

Patent

Full-load current [A]

Weight [kg]

Power [kW]

User manual PowerGrind - Version 1.0

2.4

Control panel

2.4.1

Main menu

Menu structure 1

1000

2.4.2

2000

3000

4000

5000

7000

Screen

Title

Level

See

1

Main

Operator/ Service

2.4.3

1000

Production

Operator/ Service

2.4.5

2000

Cleaning

Operator

2.4.6

3000

Maintenance

Service

2.4.7

4000

Statistics

Operator/ Service

2.4.8

5000

System settings

Service

2.4.9

7000

Offline recipe

Service

2.4.10

8000

Alarm

Operator

2.4.11

8000

Screen The screen is arranged in three parts. The screen header; The central workspace; The menu bar at the bottom.

Frame icon

String background

Colour

Explanation

Yellow

The function is inactive (OFF).

Green

The function is active (ON), if the machine is ON.

Blue

The function is active (ON), independent from the machine status.

Grey

The icon shows a condition or is for navigation between the screens.

Colour

Explanation

Green

The actual state of the item.

Yellow

The state of the item, with the possibility to change the item.

Cyan

The state of the item calculated from other set points, without the possibility to change the item directly.

Grey

The state of the item, without the possibility to change the item.

White

General and status information.

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Screen header

C

D E

F

G

H

I

J K

A B

A B C D E F G H I J K

Shortcut icon Screen title Screen number. Shortcut to the screens with a keypad. User level Password for login or higher level Status line Number online recipe Title online recipe Date Time Alarm icon

Header icons Shortcut to the main screen.

Shortcut to a set screen.

Go to screen 8000. Alarm indicator: White Alarm icon: No alarms. Alternate red Alarm icon. At least one alarm message waits for acknowledgement. Red Alarm icon. All waiting alarm messages are acknowledged, but at least one alarm is not solved.

Central workspace

The central workspace is unique for every screen. The workspace can contain these items: Icons: Activate a machine function/action or show the condition of a machine part. Strings: Show text or values. Illustrations: Show an overview of a machine part. An illustration can contain a hotspot that gives access to related screens of the machine part.

Menu bar

The menu bar at the bottom contains navigation and general function icons.

General bar icons

26

Go to the next screen.

Scroll up.

Go to the previous screen.

Scroll down.

Go back one menu level.

Scroll screen up.

User manual PowerGrind - Version 1.0

Select a recipe or acknowledge an alarm.

2.4.3

Scroll screen down.

Main screen (screen 1) A B C

Logout from the actual level. Machine information: Machine type and number. Main menu icons: The main screen is the start in the menu structure.

A B C

2.4.4

Secondary screen (screen 100) A B C

Shortcut button indicators Recipe number Shortcut to the production screen (1000)

B

A

A

2.4.5

C

Production

Menu structure 1000

100

1100

1001 1002 1003

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Screen Title

Level

Description

1000

Production

Operator

Explained in this section. To set the production settings.

100

(Secondary screen)

Operator

To show the simplified production screen.

10011003

Production

Operator

Explained in this section. To set the production settings.

Icons Load recipe menu. Go to screen 1100.

Status symbols

28

Save. Saves the machine settings to a recipe. Pop-up window: save, save as and cancel.

Motor status: White: Stopped; Green: Running; Red: Alarm; Yellow: Service isolator switch; Including yellow dot: Runtime service.

Emergency status: White: Stopped; Red: Alarm.

Valve status: White: Closed; Grey: Between open and closed; Green: Open; Red: Alarm; Including yellow around symbol: Valve is bypassed; Including yellow dot: Service alarm.

Safety switch status: White: Stopped; Red: Alarm.

User manual PowerGrind - Version 1.0

Screen 1000

Production

C

A

D

B

E A B C D E Screen 1001

Screen 1002 (optional)

Feeding worm speed [RPM] Processing worm speed Feeding worm current [Amp] Processing worm current [Amp] Shortcut to the simplified production screen (100).

Production - online recipe Item

Description

Speed feed worm [RPM]

The set point speed of the feeder worm.

Grinder speed

The set point speed of the processing worm.

Delay start grinder

The set point time of delay that the feeder worm started in relation to the processing worm.

Production - online recipe Item

Description

B.E.S. on/off

To activate the BES

B.E.S. interval time [sec]

The set point of the time interval between two blasts.

B.E.S. open time [sec]

The set point of the time the BES is open for the blast.

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Screen 1003

Production - online recipe Item

2.4.6

Description

Dry run [off/on]

The set point weight of the portion meat.

Load setting [Amp]

The input of the density of the meat.

Delay stop on dry run [sec]

The set point correction factor to correct the weight of the portion meat.

Cleaning

Menu structure 2000 2001

Screen Title

Level

2000

Cleaning

Operator

2001

Cleaning timer

Operator

Description The cleaning timer counts back from 30 to 0 seconds. During the count back time the touch-screen can be cleaned.

Icons Cleaning timer menu. Go to screen 2001.

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2.4.7

Maintenance

Menu structure 3000

3100

3200

3400

3600

3500 3501

3604

3201

3210 -

3202

3217

Screen

Title

Level

Description

3000

Maintenance

Service

Maintenance selection menu.

3100

Software

Service

Gives software version information.

3200

Network

Service

Network selection menu.

3201

CPU Info

Service

Gives the number of operating hours [hours], the number of warm and cold starts, the slave number and the battery status.

3202

CPU logbook

Service

Gives the CPU log-file.

3210

Slave 3: Can diagnosis

Service

Gives the analog and digital I/O information.

32113217

Slave 2: IOs

3400

Service settings

Service

Contains offset values for the pressure [bar], the vacuum [%], the stirring current [A] and the grinder current [A]. Contains also settings of the grease system time interval [hours].

3500

Data backup

Service

To export information: configuration, recipe and data.

3501

Software update

Service

To update the software on the flash, a restore function to go back to the previous software version via a backup and a delete function of the backup software version.

3600 3604

Operating hours

Service

Overview of the parts values: The total number of operating hours (actions) [hours], the number of operating hours (actions) [hours] after service, the service interval [hours] and the number of starts.

Icons

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Network menu. Go to screen 3200.

Service settings menu. Go to screen 3400.

Data backup menu. Go to screen 3500. Program restore.

Operating hours menu. Go to screen 3600. Program update.

Delete backup.

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2.4.8

Statistics

Menu structure 4000

4100

4101 4102

Screen

Title

Level

Description

4000

Statistics

Service

Statistics selection menu.

4100 4102

Operating hours

Service

Statistics of the operating hours. To reset the statistics of the operating hours.

Icons Operating hours menu. Go to screen 4100.

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2.4.9

System settings

Menu structure 5000

5200

5100

5001 5300

5110

Screen

Title

Level

Description

5000

System settings

Service

To set language, date, time and heading shortcut.

5001

System settings 1

Service

To set auto logout time and touch calibration.

5100

Password levels

Service

Shows the password levels.

5110

Change passwords

Service

To set the password of the levels.

5200

Shortcut

Service

To set the menu shortcuts.

5300

System communication ethernet

Service

To show and set the network settings.

Icons Decrease contrast.

Increase contrast.

Select language.

Password levels menu. Go to screen 5100.

Change passwords. Go to screen 5110.

Shortcut menu. Go to screen 5200.

System navigation. Shortcut to set screen.

System communication ethernet menu. Go to screen 5300.

Touch calibration.

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User manual PowerGrind - Version 1.0

2.4.10

Offline recipe

Menu structure 7000

7100

7001

7200

7002

Screen

Title

Level

Description

7000 7002

Offline recipe

Service

Offline recipe settings. To set the same parameters as in the production menu.

7100

Load offline recipe

Service

To select the offline recipe.

7200

Delete recipe

Service

To delete the recipe.

Icons Delete recipe. Go to screen 7200.

User manual PowerGrind - Version 1.0

New recipe with default settings.

35

2.4.11

Alarms

Menu structure 8000 8001

Screen

Title

Level

Description

8000

Actual alarms

Operator/ service

Actual alarms and selection screen.

8001

Alarm history

Operator/ service

Alarm history.

Icons

36

Actual alarms. Go to screen 8000.

Extra alarm information.

Alarm history. Go to screen 8001.

Reset alarm.

Item

Description

Alarm statuses

A

Active

New alarm.

T

Triggered

New alarm.

R

Reset

Alarm reset.

U

Unacknowledged

Alarm is reset without acknowledge.

User manual PowerGrind - Version 1.0

3

TRANSPORT AND INSTALLATION

3.1

Transport

General

When the machine and its additional equipment is delivered: Check the components for possible transport damage; Make sure the delivery is complete. Refer to the sales and delivery conditions.

Packed machine

1.

Move the fork of the forklift truck between the beams of the pallet. Use the entire available space (width x).

x

WARNING The centre of gravity is not the midpoint of the machine. Pay attention to this feature.

2. 3. 4. 5. Position with forklift truck

1.

Lift the machine just slightly. As a rule: 50 mm. Lower the machine near to the definite location. Dimensions (A) and (B): Refer to 2.3 Specifications. Unpack the machine. Position the machine to the definite location. See below.

B

A

Move the fork of the forklift truck between the feet of the machine. CAUTION Pay attention to the lift positions (indicated with signs at the machine).

2. 3. 4. 5. 6. 7.

Lift the machine just slightly. As a rule: 50 mm. Take away the pallet. Lower the machine to the floor. Check if the machine is level. Correct, if necessary. Refer to 3.2 Installation. Remove the transport locks from the machine interior, if present. Clean the machine. Refer to 5 CLEANING.

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37

Gravity point

The centre of gravity is the midpoint of the machine.

3.2

Installation

Machine levelling

1. 2.

Lift the machine slightly. Use a forklift truck. Turn the feet (A) to level the machine.

A

Machine height

1. 2.

Lift the machine slightly. Use a forklift truck. Turn the feet (A) to set the height the machine.

Safety platform

1. 2.

Place the safety platform only on the side of the safety rail as shown. Attach the safety platform to the floor.

1. 2. 3. 4.

Connect the three phases to the connection block within the electrical cabinet. Earth the machine according to local regulations. Change the polarity of two phases if the phase order is wrong. Refer to the electrical drawing.

Electrical connection

Pneumatic con1. nection (optional)

Password CFS control

38

Connect the hoses to the BES. WARNING Only use pre-treated air.

The CFS control includes different levels to prevent unauthorized access. Level

Description

Default

0

Operator

-

1

Cleaning

147

2

Production

369

3

Production > development

1604

4

Maintenance

1310

User manual PowerGrind - Version 1.0

CFS recommends to change the passwords after installation and from then on every month. 1. Go to screen 5100 (Password levels). 2. Change the passwords.

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39

40

User manual PowerGrind - Version 1.0

4

OPERATION WARNING Do not attempt to use the machine unless you have read and understood all the information in the safety chapter and you are sure of your ability to use the machine safely; Do not attempt to use the machine unless you know how to stop it in an emergency as described under emergency stop in the safety chapter. Do not pull or try to open the safety hood during operation. The pulling force is 50 N.

4.1

Overview I

H

J G

A Operating elements

A B C D E F G H I J

4.2

Settings before production

1

6

2

7

3

8

4

9

5

10

B C D

G

E F

Control panel Start button Stop button Reverse jog button Reset alarms button Emergency stop Recipe shortcut buttons Circuit breaker Maintenance switch handle Grinding head

All main setting of the machine are prepared by CFS. Changing these settings is reserved to CFS service engineers. Day-to-day operation is limited to the supply and discharge of products, some control, and to: Standard settings; Cleaning activities. User manual PowerGrind - Version 1.0

41

4.2.1

Preliminary 1. 2. 3. 4. 5. 6.

4.2.2

Assemble the machine correctly. Place the correct knife and hole plate combination in the lining. Connect the accessory equipment. Close the safety hood. Switch on the main switch. Reset all alarms.

Placing the trolley The machine is designed according to the trolley height. WARNING The height between trolley and safety hood must not be more than 50 mm. .

Discharg height (mm)

Safety distance U (mm)

Trolley height (mm)

750

50

700

1000

50

950

X

50

X-50

1. 2.

Place the trolley (A) under the safety hood. Check the safety distance is according to the table above.

U

X A

4.2.3

Adjusting the height of the lining The height of the lining can be adjusted to the height of the trolley . 1. Loosen the bolts (A). 2. Tighten or loosen the bolt (B) to set the height of the lining. 3. Tighten the bolts (A).

A

B A

42

User manual PowerGrind - Version 1.0

4.3

Production WARNING
Do not reach under the safety hood during operation.
Do not pull the safety hood during operation.

Daily operation is limited to the supply and discharge of products, some control, and to: Standard settings; Cleaning activities.

4.3.1

Reset alarms 1.

Press the reset alarms button (A).

1

6

2

7

3

8

4

9

5

10

A

4.3.2

Recipe handling

Load a recipe

1. 2. 3. 4.

Go to screen 1100 (Load recipe) or press the recipe shortcut button. Enter a password, if required. Select the recipe to be loaded. Touch the Confirm icon.

Show preassigned recipe

1.

Go to screen 100.

Save a recipe

1. 2. 3.

Go to screen 1001 (Production 1). Touch the Save icon. Touch Yes.

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43

4.3.3

Start/stop/reverse production

Start

1.

Press the start button (A).

1

6

2

7

3

8

4

9

5

10

A B C

Stop

1.

Press the stop button (B).

Reverse

1.

Press the reverse jog button (C).

4.4

Adjustments (changes) during production

4.4.1

Processing worm speed WARNING The speed of the processing worm can only be adjusted when the machine is stopped.

Adjust

1. 2. 3. 4.

Stop the machine. Go to screen 1001. Change grinder speed. Load the recipe.

4.4.2

Feeder worm speed WARNING Make sure that the feeder worm’s speed is not to high. Otherwise the processing worm is overloaded.

Adjust

1. 2. 3.

Go to screen 1001. Change grinder speed. Load the recipe.

4.4.3

Delay start grinder WARNING
Make sure the delay time is not too short to prevent the machine of running empty causing wear of parts.
Make sure the delay time is not too fast to prevent the processing worm to be overloaded.

Adjust

44

1. 2. 3.

Go to screen 1001. Change delay start grinder. Load the recipe.

User manual PowerGrind - Version 1.0

4.4.4

BES interval time (optional) WARNING
Make sure the interval time is not too short to prevent the meat from being rejected.
Make sure the interval time is not too long to avoid too much particles in the meat.

Adjust

1. 2. 3.

Go to screen 1002. Change BES interval time. Load the recipe.

4.4.5

BES open time (optional) WARNING
Make sure the open time is not too short to avoid no rejection of the meat.
Make sure the open time is not too long to avoid to much rejection of the meat.

Adjust

1. 2. 3.

Go to screen 1002. Change BES open time. Load the recipe.

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46

User manual PowerGrind - Version 1.0

5

CLEANING WARNING Do not attempt to clean the machine unless you have read and understood all the first aid procedures that apply to your workspace and to the cleaning products that will be used; If there is any safety instruction or procedure that you do not understand, do not clean this machine. Contact a supervisor and arrange for proper training on the cleaning of the machine; Cleaning the machine without understanding and following all the safety instructions and procedures could lead to serious injury to yourself or others.

5.1

Safety WARNING Switch off and lock the main switch for every energy source before cleaning, e.g. electric power, pneumatics. Check if the worms are not moving anymore through the holes in the safety hood before opening the safety hood. It takes max. 4 sec for the feeder worm. Do not use water that has a temperature of more than 60 °C (140 °F). Refer to 1 SAFETY.

Machine

-

Make sure there is no water left after cleaning; Never spout directly at electrical components and bearings.

Personnel

-

Always wear the acquired protective clothing; Take care not to slip on the wet or greasy floor. It is recommended to wear protective shoes.

5.2

Day-to-day cleaning Day-to-day cleaning is a task of the cleaning staff (a part of the operators task). The cleaning staff must clean the machine regularly and keep the machine clean. Machine part

Frequency

See

Machine

After delivery (one time only)

5.3.2

Machine

After each production run

5.3.4

Control panel

Every 2 hours during production

5.3.5

Safety hood

After each production run

5.3.6

Grinding head

After each production run

5.3.6

Lining

After each production run

5.3.6

BES (optional)

After each production run

5.3.6

Processing worm

After each production run

5.3.6

Feeder worm

After each production run

5.3.6

User manual PowerGrind - Version 1.0

Remarks

47

5.2.1

Cleaning and disinfecting detergents WARNING Refer to the material safety datasheet of the chemicals used. Take appropriate protection measures; The use of other not verified chemicals could lead to undesirable damage of the material surface and so to not cleanable situations. Therefore: do not use other chemicals unless it is approved in writing by CFS.

USA

Purpose

Product

Remarks

Manual cleaning

TFC Pink

Including first cleaning Control panel

Europe

Foaming

Quorum Amber (Pink II, Purple)

Disinfecting

Quorum Whisper

Spray

Purpose

Product

Remarks

Manual cleaning

Eatable P3-adoptive LA

Including first cleaning

Eatable Echo-wipe FCS

Control panel

Foaming

Eatable P3-topics 68 (12)

Disinfecting

Eatable P3-topics 91

Spray

NOTE The dosing depends on the water hardness. Verify the local value. Only use cleaning agents as listed above.

5.2.2

Water hardness The table provides an insight of the values in relation to a water type.

48

Water type

Salt concentration [mg/litre]

Water hardness English [°e]

French [°fH]

German [°dH]

Very soft

0 - 20

0-5

0-7

0-4

Soft

20 - 40

5 - 10

7 - 15

4-8

Moderate

40 - 60

10 - 15

15 - 22

8 - 12

Relatively hard

60 - 80

15 - 23

22 - 32

12 - 18

Hard

80 - 120

23 - 38

32 - 55

18 - 30

Extreme hard

> 120

> 38

> 55

> 30

User manual PowerGrind - Version 1.0

5.3

Cleaning procedure

5.3.1

Equipment

Storage

Use the accessory trolley to store loose parts while cleaning.

Cleaning equipment

The cleaning equipment (not part of the machine) should include a dosing system for the cleaning and disinfecting agent. The cleaning equipment should also include a high-pressure system, limited to 15 bar, and a post-rinse water-system, limited to 5 bar. WARNING If not properly applied, high-pressure cleaning equipment can move dirt in an uncontrolled manner.

Follow the instructions of the foam supplier for proper foaming. Special tools

Tool

Description

Application

Tool 1

Use to remove the grinding head.

Tool 2

Use to loosen and tighten the clamps.

Tool 3

Use to pull out the processing worm.

Tool 4

Use to pull out the processing worm.

Tool 5

Use to move the feeder worm.

5.3.2

First cleaning after delivery

One time only

1. 2. 3. 4.

Remove the packaging material. Soap the machine by hand. Make sure that all outside surfaces are soaped. Rinse the outside and the inside of the machine with water. WARNING Use drinking water with a water hardness preferably below 5 °dH (very soft water). Refer to the table in this chapter.

5.

5.3.3

Let the machine dry.

Preparation for cleaning (after a product run) 1.

Run the machine empty.

5.3.4

Wet cleaning

Pre-rinsing

1. 2. 3.

Dispose, if necessary, all dry and solid dirt from the floor. Pre-rinse the product contact and splash areas. Dispose all dirt.

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49

Foaming

1. 2. 3.

Choose the prescribed water temperature, dosing ratio and contact time. Refer to the data sheet of the detergent. Foam all surfaces. Wait for at least 10 minutes. WARNING Do not let the foam dry. Removing dry foam is difficult.

Rinsing

1.

Rinse all surfaces with warm water. CAUTION Use a high-pressure cleaner only in the product contact area. On the other areas, use lower pressures.

Disinfecting

1. 2. 3. 4.

Check that all areas are visibly clean. If necessary, repeat the previous steps. Choose the prescribed water temperature, dosing ratio and contact time. Refer to the data sheet of the detergent. Disinfect all surfaces. Wait for at least 5 minutes. WARNING Repeat the disinfecting procedure when the machine has not been used for 24 hours. CAUTION Do not let the foam dry. Removing dry foam is difficult.

Finishing

1. 2. 3. 4. 5. 6. 7.

Post-rinse all surfaces with warm water. Apply food-grade grease onto the cleaned and dried parts. Put back the feeder worm. Put back the processing worm. Put back the grinding head. Put back the safety hood and position the trolley under the safety hood. Make a final inspection.

5.3.5

Control panel CAUTION Do not hose down or use white spirit to clean the control panel. Damage to the screen is possible.

1. 2.

50

Go to screen 2001 (Cleaning timer). The screen will be inactive for 30 seconds. Clean the screen. Use a cloth and soft soap.

User manual PowerGrind - Version 1.0

5.3.6

Removing the parts

Safetey hood

1.

Pull the safety hood (A) towards you and turn the safety hood clockwise.

A Lining

1. 2.

Release locking device (A). Turn the ring (B) counterclockwise.

A B

3. 4.

Use tool 1 to unscrew the large screw cap (C). Remove the screw cap from the front of the lining and store the part on the accessory trolley.

C Knives and hole plates

1. 2.

Place the extractor mandril of tool 4 over the shaft of the processing worm and lock it with the pin. Place the pressure piece on the edge of the lining as shown.

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51

3.

Position your body facing the machine. Hold the pipe from the end and pull it regularly towards you approximately 250 mm out of the machine until the knives and plates are accessible.

4.

Wear protective gloves and remove the parts (A) below and store the parts on the accessory trolley: precutter bearing second hole plate second knife first hole plate first knife

A

NOTE Parts (A) is an example of a combination set.

BES (optional)

1.

Press the knobs (A) and pull off the connecting hoses (B). A

B

2. 3.

Loosen the two screws (C). Remove the front piece (D). D C

C

52

User manual PowerGrind - Version 1.0

4.

Remove the valve guide (F) and take out the valve (E). E F

Processing worm WARNING Use the tools and the sequences described in the manual for removing the parts The use of the tools reduce the physical efforts by e.g. only pulling out the processing worm. If you face any unexpected physical effort, please read the manual correctly or contact the safety department. WARNING Removing the parts and cleaning the worm must be performed by well-trained personell only. Read the manual before the procedures. NOTE Contact CFS if you are facing any problems while removing parts and using the tools.

1.

Place the accessory trolley (A) in front of the lining of the machine.

A

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53

2.

Adjust the height of the accessory trolley to the height of the lining by using the adjusting bolts (B). Make sure that the processing worm can be smoothly pulled onto the accessory trolley.

B

3.

Lock the wheels (C) of the accessory trolley.

C

4. 5.

Insert the tool 3 into the shaft (D) of the processing worm. Turn the processing worm and position the tool horizontally. D

6.

54

Position your body behind the accessory trolley facing the lining of the machine and pull the processing worm (E) out of the machine on the accessory trolley.

E

User manual PowerGrind - Version 1.0

Linining

1. 2.

Release the clamp (A). Use the tool 2. Turn away the lining (B) from the machine.

A

B 3. 4.

Remove the key way (E). Remove the ring.

E

Feeder worm Warning Do not pull the feeder worm more than 30 cm out of socket.

1. 2.

Release the clamp (A). Use the tool 2. Open the feeder bearing (B).

A

B

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55

3.

4.

Place tool 5 onto the shaft of the feeder worm and turn the tool to lock the tool into the shaft. Make sure it is locked into place as shown. Pull out the feeder worm 30 cm. Remove tool 5 from the shaft and place it on the accessory trolley.

30cm

5.3.7

Cleaning the parts

All parts

1. 2. 3.

Clean the parts on the accessory trolley. Clean the feeder worm from the safety platform. Rotate the feeder worm manually with tool 5 to clean the whole surface of the feeder worm.

5.3.8

Replacing the parts

Feeder worm

1. 2.

56

Push the feeder worm back into the socket using tool 5. Apply some food-grade grease onto the end of the feeder worm.

User manual PowerGrind - Version 1.0

3. 4.

Close the feeder bearing (B). Tighten the clamp (A). Use the tool 2. A

B

Lining

1. 2.

Replace the key way (E). Replace the ring.

E

3.

Push the lining (F) back to the machine and tighten the clamp (G). Use the tool 2.

G

F BES (optional)

1.

Replace the valve (E) and valve guide (F).

E F

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57

2. 3.

Replace the front piece (D). Tighten the two screws (C). D C

C

4.

Push the connecting hoses (B) back into the connections (A). A

B

Processing worm

Knives and hole plates

1.

1.

Push back the processing worm (A) into the machine. Use the tool 3. Make sure the processing worm is correctly placed into the socket.

Wear protective gloves and replace the parts (A) below: precutter bearing second hole plate second knife first hole plate first knife

A

A

NOTE Parts (A) is an example of a combination set.

58

User manual PowerGrind - Version 1.0

2. 3.

Turn the ring (B) clockwise. Tighten the locking device (A).

A B

Lining

1.

Replace the large screw cap (A) from the front of the lining. Use the tool 1.

A

5.4

Cleaning stainless steel

Introduction

The main parts of this machine are made of stainless steel. This material is used for its durability. To keep stainless steel in good condition: do regular cleaning; use suitable cleaning materials; do the correct after treatment. All cleaning materials have an effect on stainless steel. Refer to the instructions for use of the cleaning material, or if in doubt, contact the manufacturer.

General cleaning instructions

1. 2. 3. 4. 5.

Clean stainless steel regularly. Use normal detergent or soft soap. If necessary use a degreasing spray. Remove all traces of the cleaning material with a moist sponge or cloth. Do not use a protective wax. Dirt can adhere to the wax coating. Act conscientious. CAUTION Do not use chlorine or domestic bleach, hydrochloric acid or ferrous abrasives. Never use steel wool.

Light pollution

Fingerprints and light stains. Method: 1. Use a moist cloth with a cleaning agent. 2. If necessary, use sodium carbonate that does not scratch stainless steel.

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If necessary: 1. Apply a proprietary cleaner (3M Stainless Steel). 2. Polish the surface with a soft dry cloth. Heavy pollution & slight damage

Heavy deposit, light corrosion, shoal scratches, and the like. Method: 1. Wipe the surface with a damp cloth and a cleaning agent. 2. Clean up the spots. Use an abrasive cloth (Scotch Brite) and a soft abrasive (pumice). If necessary: 1. Apply a proprietary cleaner (3M Stainless Steel). 2. Polish the surface with a soft dry cloth.

Water consumption

Avoid the use of large amounts of water near a machine. You can cause damage to the electrical circuits. If water is necessary, do as follows to protect the machine: 1. Cover the electrical cabinet with plastic material. 2. Check after cleaning to make sure no moisture or fluid has entered the electrical cabinet.

60

User manual PowerGrind - Version 1.0

6

MAINTENANCE WARNING Do not attempt to use the machine unless you have read and understood all the information in the safety chapter and you are sure of your ability to use the machine safely. Do not attempt to use the machine unless you know how to stop it in an emergency as described under emergency stop in the safety chapter. Do not damage the food contact area of the machine during maintenance. Keep the surface smooth and sound. Replace worn parts immediately.

6.1

Safety Important conditions for safe operation without problems are: accurate, continuous inspections; the following of all the safety instructions. WARNING Switch off and lock the main switch for every energy source before cleaning, e.g. electric power, pneumatics, hydraulics, steam and cooling. Check if the worms are not moving anymore through the holes in the safety hood before opening the safety hood. It takes max. 4 sec for the feeder worm. Refer to 1 SAFETY.

-

6.2

Avoid a mixture of different lubricants; Choose lubricants, adapted to the ambient temperature.

Activity matrix The activity matrix is also available as a separate document that gives all the tasks in a single overview.

Daily

Inspection

Check

Action

Cleaning

Properly cleaned

Clean again, if necessary

Safety equipment

Function

Repair or replace

Knifes and hole plates

Wear

Sharpen or replace

Feeder worm

Damage

Repair or replace

Lining

Damage

Repair or replace

Processing worm

Damage

Repair or replace

Feeder drive sealing

Leakage

Replace

BES (optional)

Pneumatic connection and damage

Repair or replace

Preventative

Action

Machine parts

Apply oil film after cleaning.

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61

40 hours

250 hours

500 hours

1000 hours

62

Inspection

Check

Action

Cleaning

Properly cleaned inside

Clean again, if necessary

V-belt

Tension

Adjust or replace

Knife housing key

Damage

Repair or replace

Airpressure

Presence

Replace

Transmission seal processing worm

Damage

Replace

Feeder worm

Damage

Repair or replace

Processing worm

Damage

Repair or replace

Bushing of pilot bearing

Wear or damage

Repair or replace

Feeder worm bearing

Wear or damage

Repair or replace

Inspection

Check

Action

Chain transmission

Tension

Adjust

Lining

Dimensions, wear or damage

Replace

Lining’s key

Dimensions, wear or damage

Replace

Pilot bearing

Dimensions

Replace

Inspection

Check

Action

Feeder worm main bearing

Play

Replace

Processing worm main bearing

Play

Replace

O-ring

Damage

Replace

Seal

Damage

Replace

Inspection

Check

Action

Hopper

Damage

Repair or replace

Processing worm gear oil Quality

Replace

Oil cooler gear oil

Quality

Replace

Feeder worm gearbox

Play, damage, oil level

Replace

Processing worm gearbox

Play, damage, oil level

Replace

Feeder worm’s chain drive

Play or damage

Replace

Preventative

Action

Processing screw gearbox oil

Replace

User manual PowerGrind - Version 1.0

2000 hours

6.2.1 Gear boxes

Inspection

Check

Action

Motor pulley

Damage

Replace

Gearbox

Damage

Replace

Cogwheel

Wear, damage

Replace

Hopper

Damage

Repair

Machine frame

Damage

Repair

Lubrication Oil type

Application

Frequency

Transmission oil CLP 220 DIN 51517 with USDA-HI approval

Feeder worm motor

aevery

Transmission oil CLP 220 DIN 51517 with USDA-HI approval

Processing worm transmission

every 6 months

a)

Machine parts

Compatibility of greases

Change the oil filter together with an oil change.

Lubricatora

Application

Food machinery grease

Knife housing, screw clamp

Daily

Klüber Paralique GA 351

Feeder worm drive shaft

Daily

Klüber Paralique GA 351

Processing worm drive shaft

Daily

Frequency

Klüber Paraliq P 40 spray, Chain drive feeder worm WEICON Chain and Cable Spray, WEICON Bio-FluidSpray

Daily

Klüber Paraliq P 40 spray

Daily

a)

6 months

Chain drive feeder worm

Approved by the food industry in accordance with the standard 178.3570 of the FDA.

Greases can be mixed if they have the same base oil and thickness. However, a chemical reaction between two different greases can result in drying out or hardening. Increase the lubrication frequency temporarily when changing the grease to compensate for adverse reactions.

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63

6.3

Machine items

6.3.1

Knives and hole plates The knives and hole plates must be surface ground to keep them in perfect condition. The surface grinder must be in good condition and the chuck perfectly clean. The thickness of the hole plates and knifes depends on size (diameter). Grind down no further than 2/3 of the normal thickness. Replace the knife set beyond this standard.

Sharpen the hole plates CAUTION Do not apply a too high feed to the grinder head. Heat is generated that causes the parts to distort. The life of the parts is affected.

1. 2. 3.

Sharpen the knives 1. 2.

Grind one side of the hole plates until the whole surface is clean. Turn the hole plate over and grind the surface until the whole surface is clean. Check the parallelism and flatness of the hole plate in six places (T1). The maximum deviation is 0.02 mm.

T1

Repeat the steps 1 and 2 for the knives. Check the height of the knives. The minimum height (T2) of a knife is 11.00 mm.

T2

6.3.2

Belt The belt pulley and the tooth belt pulley must be correctly adjusted. The two pulleys must be parallel and in-line with each other.

Check the belt ten- 1. sion 2.

64

Check the tension of the belt. Follow the instructions of the belt supplier (Related documentation). Adjust the tension, if necessary.

User manual PowerGrind - Version 1.0

Adjust in-line

1. 2. 3. 4.

Adjust parallelism

1. 2.

Tooth belt tensioner (Feeder worm)

1. 2. 3.

Hold a straight edge to the side of both pulleys. No gap must be visible between the surface of the pulleys and the straight edge. Loosen the taper-lock bushing. Move one pulley until both are in-line. Tighten the taper-lock bushing.

Hold a straight edge to the side of both pulleys. No gap must be visible between the surface of the pulleys and the straight edge. Adjust the two stays of the motor plate.

Untighten the 8 mm nut (A). Untighten the nut (B & C) counterclockwise to release the belt (D) tension. Untighten the nut (B & C) clockwise to tighten the belt (D) tension.

A

B

C D Belt tensioner (Processing worm)

1. 2.

3.

Untighten the 8 mm nut (A). Untighten the nut (B) counterclockwise to release the belt (C) tension. The correct belt tension is when a force of 75 N is applied to the belt and causes the belt to give by 12-15 mm. Untighten the nut (B) clockwise to tighten the belt (C) tension.

C

A B

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65

6.4

Adjustments (adaptions)

6.4.1

Battery exchange

Control panel battery

The machine is fitted with a back-up battery which is located at the rear of the control panel. The battery enables the program to be stored when the power is switched OFF. The condition of the battery is displayed on the control panel (screen 3201). As a precaution, exchange the battery every year. CAUTION There are 10 minutes to replace the battery. After that all data is lost.

1. 2. 3. 4.

66

Disconnect the power supply. Remove the battery cover. Remove the battery from the holder. Replace the battery. Make sure that the polarity is correct.

User manual PowerGrind - Version 1.0

7

TROUBLESHOOTING WARNING Do not attempt to use the machine unless you have read and understood all the information in the safety chapter and you are sure of your ability to use the machine safely. Do not attempt to use the machine unless you know how to stop it in an emergency as described under emergency stop in the safety chapter.

7.1

Safety The control panel only displays information about errors that are detected by the machine control. When a critical error occurs, the machine stops automatically. The control can not detect every error that results in an unacceptable output. The operator has to observe whether the machine functions correctly. WARNING Switch off the maintenance switch handle before inspection and repair; Refer to 1 SAFETY.

7.2

Error messages The error messages are displayed on the control panel. In case of an error the machine stops automatically. Correct the problem or contact a service engineer.

General

The emergency stop button can be pushed by accident or on purpose. WARNING Never reset an emergency stop if it is not clear who pushed the button and why.

User manual PowerGrind - Version 1.0

67

7.3 Machine problems

Observed deviations Problem

Possible cause

Solution (See)

Machine does not start

Main switch is off

Switch on the main switch

Maintenance switch handle is active

Deactivate the maintenance switch handle

Safety device is active

Check all safety devices

Emergency stop is pressed

Release the emergency stop

Defective power connection

Check power connection and terminals

Defective fuse

Replace

Mains voltage is too low

Check voltage under load conditions and contact the power supplier

Defective motor bearings

Replace bearings

Electrical malfunction

Inspect the electrical circuit (1). Explained in this section

Defective control panel

Replace control panel

Defective motor bearings

Replace bearings

A blockage in the ventilation

Check the ventilation flow

Electrical malfunction

Inspect the electrical circuit (1). Explained in this section

Motor connected incorrectly

Connect the motor according to the schematic

Motor overload

Measure the load and reduce the load

Motor slows down with load

Mechanical malfunction

Check the power consumption of all motors when the machine is empty

Motor starts to make buzzing noises and goes quickly warm

Electrical malfunction

Inspect the electrical circuit (1). Explained in this section

Motor starts slowly

68

User manual PowerGrind - Version 1.0

Problem

Possible cause

Solution (See)

Motor starts to make buzzing noises and goes quickly warm

Too many starts or reversals

Wait for the motor to cool down

Overload

Inspect the electrical circuit (1). Explained in this section

Current too high or low Wrong connections Winding short circuit in the motor

Machine stops

Inspect the electrical circuit (2). Explained in this section

A blockage in the ventilation

Check the ventilation flow

Blockage in the hopper

Check the hopper

No product in the hopper Too high pressure on the knives and holeplates

Inspect the grinding head

Worn knife set

Re-sharpen the knifes

Incorrectly placed knive set

Inspect the grinding head

Unsuitable knive set

Replace

Motor overload

If stirrer motor: reduce the speed to 25 rotations/minute

Electrical malfunction

Inspect the electrical circuit (1). Explained in this section

Knife set breakage

Replace

Motor works in the incorrect direction

Wrong connections

Change the polarity

Motor fuses burn out

Wrong connections

Bearings heat up

Wrong lubrication

Belt whistles

Belt breakage

Adjust belt tension

Incorrect belt tension

Check the lubrication tables and replace the lubrication.

Overload

Check the load.

Ball bearings make a rattle noise

Defective ball beasrings

Replace

Chain jumps teeth

Chain too loose

Adjust chain tension

Worn chain and sprockets

Replace

Defective bearings

Replace

Transmission or belt pulleys are loose

Adjust

Uneven operation

Inspect the electrical Winding short circuit in thee motor circuit (2). Explained in this section Replace

Belt pulley loose

User manual PowerGrind - Version 1.0

69

Problem

Possible cause

Solution (See)

Knife set wears out too fast

Wrong assembly

Knife set is fastened too tight Check if the knife pin is missing

Knife set breaks

Product faults

Problem

Worn knife set

Re-sharpen the knifes

Knife set is blunt

Sharpen knife set

Incorrectly placed knive set

Inspect the grinding head

Unsuitable knive set

Replace knive set

Possible cause

Solution (See)

Rise in temperature of the product Worn knife edges

Inspect the grinding head

Worn holeplate Blockage in the holeplate Screw cap on the house is loose Incorrectly placed knive set Incorrect working speed

Adjust working speed

Product particles are too big

Pre-grinding is too rough

Pre-grind the product through a smaller hole plate

Portion is too loose and not compact enough

Product is not binding together

Increase the mixing time for a better binding

Wrong adjusted guides

Adjust the guides Increase the height of the conveyor belt 1 slightly

Bad product appearance

Inspect the electrical circuit (1)

Inspect the electrical circuit (2)

70

1.

Worn knife set

Re-sharpen the knifes

Knife head is blocked by fat

Disassemble and clean the knife head

Incorrectly placed knive set

Inspect the grinding head

Unsuitable knive set

Replace knive set

Incorrect working speed

Adjust working speed

2. 3.

Measure the current at the fuse box. The motor is specified to work with a variation of no more than ± 5% of the nominal current. Check the cross section of the cables. Check for short circuit in the motor windings.

1. 2. 3. 4. 5.

Check the connections in the fuse box. Check the connections in the motor terminal box. Check the connections in the reverser terminal box. Check for short circuit in the motor windings. Check for a short circuit in the supply cables.

User manual PowerGrind - Version 1.0

Legend:

RSPC = Recommended Spare Part Class A

Description Consumable part

B

Wear and tear part

C

Essential part

D

Spare part

E

Tooling part

RSPC

Definition A part that is not maintainable, consumed by the machine and /or the process and must be replaced/refilled after a certain quantity of products produced. A part that is mostly not maintainable, it wears more or less proportional to the quantity of products produced and therefore needs to be replaced/reconditioned after a certain quantity of products produced. A part that is not maintainable within a reasonable time, with an “essential” function in the machine, which in case it fails, might cause a machine down situation. A part that might need replacement, due to unforeseen circumstances and therefore is made available. A customized part, that means a part manufactured (customer and/or product specific) for a unique application.

Note: The RSPC in this manual is indicative. CFS reserves the right to make changes without notices. Ask your local CFS sales representive for your customized Recommended Spare Part List.

Item number

Item description (native)

5000067855

moledora

Type

5000380360

clavija de enchufe

DOC

5000380360

clavija de enchufe

BOM

5000385157

tornillo de fijación

5000385157

tornillo de fijación

5000384599

protección

5000384599

Pos

Sheet

Item number

Item description (native)

5000386713

dispositivo de seguridad

1

5000326425

1

5000326425

DOC

1-5

5000326651

BOM

1-5

5000326651

DOC

2

protección

BOM

2

5000384625

panel

DOC

10

5000384625

panel

BOM

10

5000389141

dispositivo de seguridad

DOC

11

5000389141

dispositivo de seguridad

BOM

11

5000385582

contacto de seguridad

DOC

11-2

5000385582

contacto de seguridad

BOM

11-2

5000380205

forro

DOC

18

5000380205

forro

BOM

18

5000384535

mordaza

DOC

18-1

5000384535

mordaza

BOM

18-1

5000384859

pieza de articulación

DOC

18-2

5000384859

pieza de articulación

BOM

18-2

5000384967

alojamiento de tornillo sin fin

DOC

18-3

5000384967

alojamiento de tornillo sin fin

BOM

18-3

5000385725

perno

DOC

18-3-3

5000385725

perno

BOM

18-3-3

5000387348

unidad de determinación

DOC

18-3-7

5000387348

unidad de determinación

BOM

18-3-7

5000386591

horma

DOC

19

5000386591

horma

BOM

19

35566002

trole

BOM

20

5000389019

bearing block

DOC

21-1

5000389019

bearing block

BOM

21-1

5000388930

accionamiento

DOC

22

5000388930

accionamiento

BOM

22

5000389111

rodamiento, conjunto

DOC

22-1

BOM

Type

Pos

Sheet

BOM

25

sensor de nivel

DOC

34

sensor de nivel

BOM

34

suspensión

DOC

34-1

suspensión

BOM

34-1

5000391732

pata

DOC

36

5000391732

pata

BOM

36

Pos

Item number

Item description (native)

Item description

1

5000380360

Quantity Unit 1

pcs

clavija de enchufe

plug

Specification

RSPC Detail C

y

2

5000384599

1

pcs

protección

safeguard

D

y

3

5000388574

1

pcs

armario

cabinet

D

4

5000388952

1

pcs

revestimiento

covering

D

5

35595011

1

pcs

cruceta de apoyo

support cross

A

6

5000389023

1

pcs

placa

plate

D

7

5000388958

1

pcs

revestimiento

covering

D

y

8

5000388955

1

pcs

revestimiento

covering

D

y

9

5000142142

4

pcs

pedestal

pedestal

C

10

5000384625

1

pcs

panel

panel

C

11

5000389141

1

pcs

dispositivo de seguridad

safety device

12

5000389250

1

pcs

ventilador

ventilator

C

13

5000388852

1

pcs

tornillo sin fin del alimentador

feeder worm

D

14

5000380838

1

pcs

tornillo sin fin

worm

B

15

5000389088

1

pcs

accesorios

accessories

17

5000386077

1

pcs

etiqueta adhesiva

sticker

18

5000380205

1

pcs

forro

lining

D

y

19

5000386591

1

pcs

horma

tool

D

y

20

35566002

1

pcs

trole

trolley

D

y

21

5000389020

1

pcs

accionamiento

drive

22

5000388930

1

pcs

accionamiento

drive

C

25

5000386713

1

pcs

dispositivo de seguridad

safety device

E

y

30

5000321047

1

pcs

conjunto de cuchillo

knife set

E

y

31

459464

1

pcs

placa perforada

hole plate

B

y

32

452079

1

pcs

precuchilla

precutter

y

33

5000385153

1

pcs

precuchilla

precutter

y

34

5000326425

1

pcs

sensor de nivel

level sensor

35

5000389466

1

pcs

rejilla

grid

36

5000391732

4

pcs

pata

leg

y

y y

C

y

D

y

8

9

10

8

4

2

6

7

5

1

3

Pos

Item number

Item description (native)

Item description

1

5000022725

Quantity Unit 4

pcs

disco

disc

Specification

RSPC Detail D

2

5000385138

1

pcs

charnela

hinge

D

3

5000385135

1

pcs

garra prensora

clamping lug

D

5

5000385157

1

pcs

tornillo de fijación

clamping screw

D

6

5000384851

1

pcs

clavija de enchufe

plug

C

7

5000384856

1

pcs

pieza de articulación

hinge piece

D

8

5000022223

4

pcs

tornillo hexagonal

hexagonal screw

D

9

5000045195

6

pcs

tornillo

screw

D

10

5000384841

1

pcs

pieza de articulación

hinge piece

D

11

5000028287

2

pcs

cojinete de deslizamiento

sleeve bearing

B

y y

y

6

1

3

5

2

4

1

Pos

Item number

Item description (native)

Item description

1

5000390175

Quantity Unit 1

pcs

eje

shaft

Specification

RSPC Detail B

2

5000365570

1

pcs

tornillo cilíndrico

cheese-head screw

D

3

5000390176

1

pcs

mordaza

clamp

D

4

5000365564

1

pcs

tuerca

nut

D

5

5000025345

1

pcs

cojinete de deslizamiento

sleeve bearing

B

6

5000022681

1

pcs

esparrago roscado

threaded pin

D

2 5 3 11

A

13

15 7

4

14

18

A 1 A-A (1 : 2)

18

10

6

19

3 2 12 11

5 16 1 5 15 17 14 15

20

10

8

9

4

8

13

7

19

5

Pos

Item number

Item description (native)

Item description

1

5000384602

Quantity Unit 1

pcs

brida

flange

Specification

RSPC Detail D

2

5000384727

2

pcs

perno del eje

axis bolt

D

3

5000384740

1

pcs

perno del eje

axis bolt

D

4

5000384817

1

pcs

soporte

bracket

D

5

5000022570

17

pcs

tornillo

screw

D

6

5000003320

2

pcs

tornillo cilíndrico

cheese-head screw

D

7

5000384156

1

pcs

interruptor eléctromagnético

magnetic switch

D

8

5000384157

1

pcs

magneto

magnet

D

9

5000003315

2

pcs

tornillo cilíndrico

cheese-head screw

D

10

5000384619

1

pcs

soporte

bracket

D

11

5000384732

1

pcs

brazo

arm

C

12

5000022197

2

pcs

tornillo hexagonal

hexagonal screw

D

13

490781

1

pcs

buje

bush

B

14

5000385400

1

pcs

brazo de apoyo

support arm

D

15

3610409

2

pcs

accesorios

accessories

C

16

5000022591

4

pcs

tornillo

screw

D

17

405766

6

pcs

tuerca ciega

cap nut

D

18

5000022724

2

pcs

disco

disc

D

19

5000022110

2

pcs

tornillo hexagonal

hexagonal screw

D

20

5000385665

1

pcs

protección

safeguard

D

y

5

1

6

7

9

A

3 2

4 9 10

A A-A

Pos

Item number

Item description (native)

Item description

1

5000384550

Quantity Unit 1

pcs

armazón

frame

Specification

RSPC Detail E

2

5000384663

1

pcs

anillo-o

o-ring

B

3

5000022531

12

pcs

tornillo

screw

D

4

5000384665

1

pcs

anillo-o

o-ring

B

5

5000022722

16

pcs

disco

disc

D

6

5000022304

14

pcs

tuerca hexagonal

hexagon nut

D

7

5000022312

2

pcs

tuerca hexagonal

hexagon nut

D

8

5000384691

2

pcs

cerco de sujectièn

washer

D

9

5000384683

1

pcs

eje

shaft

B

10

5000384976

1

pcs

cobierta

cover

D

y

3

4

1

2

A A (1 : 2)

2120

A

1510

1316

A

Pos

Item number

Item description (native)

Item description

1

5000022184

Quantity Unit 4

pcs

tornillo hexagonal

hexagonal screw

Specification

RSPC Detail D

2

5000385582

4

pcs

contacto de seguridad

safety contact

C

3

5000389145

1

pcs

armazón

frame

D

4

5000389167

4

pcs

elemento de bloqueo

locking element

D

y

A

1 7 4 5

6

3

2

A

A-A

Pos

Item number

Item description (native)

Item description

1

5000385578

Quantity Unit 1

pcs

palanca

lever

Specification

RSPC Detail D

2

5000014314

1

pcs

interruptor final

limit switch

C

3

5000366711

1

pcs

casquillo guía

guide bushing

B

4

5000366759

1

pcs

pistón

piston

D

5

5000027904

1

pcs

guarniciones

fitting

D

6

5000386913

1

pcs

resorte

spring

D

7

5000366704

1

pcs

buje

bush

B

3

1

2

Pos

Item number

Item description (native)

Item description

1

5000384535

Quantity Unit 1

pcs

mordaza

clamp

Specification

RSPC Detail D

y

2

5000384859

1

pcs

pieza de articulación

hinge piece

D

y

3

5000384967

1

pcs

alojamiento de tornillo sin fin

worm housing

D

y

10

9

5

6

1

11

4

12 2 3

7

8

Pos

Item number

Item description (native)

Item description

1

5000387457

Quantity Unit 1

pcs

tuerca

nut

Specification

RSPC Detail D

2

5000022150

2

pcs

tornillo hexagonal

hexagonal screw

D

3

5000022316

2

pcs

tuerca hexagonal

hexagon nut

D

4

5000384572

1

pcs

estación de corte

cutting station

E

5

5000384860

1

pcs

eje

shaft

B

6

5000384861

1

pcs

mordaza

clamp

D

7

5000003425

2

pcs

cerco de sujectièn

washer

D

8

5000022239

2

pcs

tornillo hexagonal

hexagonal screw

D

9

5000022682

1

pcs

esparrago roscado

threaded pin

D

10

5000384862

1

pcs

mordaza

clamp

D

11

5000387544

2

pcs

estación de corte

cutting station

E

12

5000022726

4

pcs

disco

disc

D

1

7 2

6

4

8

8 1 5

3

Pos

Item number

Item description (native)

Item description

1

5000045195

Quantity Unit 12

pcs

tornillo

screw

Specification

RSPC Detail D

2

5000387055

1

pcs

pieza de articulación

hinge piece

D

3

5000387059

1

pcs

pieza de articulación

hinge piece

D

4

5000384856

1

pcs

pieza de articulación

hinge piece

D

5

5000384840

1

pcs

pieza de articulación

hinge piece

D

6

5000028287

3

pcs

cojinete de deslizamiento

sleeve bearing

B

7

5000384841

1

pcs

pieza de articulación

hinge piece

D

8

5000022727

8

pcs

disco

disc

D

y

A-A

A

2

7

4

5

A

3

6

1

Pos

Item number

Item description (native)

Item description

1

5000385727

Quantity Unit 1

pcs

anillo

ring

Specification

RSPC Detail C

2

5000384613

1

pcs

alojamiento de tornillo sin fin

worm housing

D

3

5000385725

3

pcs

perno

bolt

D

4

5000384520

1

pcs

anillo-o

o-ring

B

5

5000380198

1

pcs

barra de acero para chavetas

key bar

D

6

420114

3

pcs

anillo-o

o-ring

B

7

5000387348

1

pcs

unidad de determinación

locking device

D

y

y

1

2

Pos

Item number

Item description (native)

Item description

1

5000320948

Quantity Unit 1

pcs

clavija

pin

Specification

RSPC Detail D

2

5000385723

1

pcs

perno

bolt

D

2

6

7

5

3

8

1

4

Pos

Item number

Item description (native)

Item description

1

5000025465

Quantity Unit 2

pcs

disco

disc

Specification

RSPC Detail D

2

5000022306

1

pcs

tuerca hexagonal

hexagon nut

D

3

5000022322

1

pcs

tuerca hexagonal

hexagon nut

D

4

5000385738

1

pcs

unidad de determinación

locking device

D

5

5000385740

1

pcs

cilindro de bloqueo

locking cylinder

C

6

5000022210

1

pcs

tornillo hexagonal

hexagonal screw

D

7

5000385741

1

pcs

buje

bushing

B

8

5000022216

1

pcs

tornillo hexagonal

hexagonal screw

D

3

1

6

8

4

5

2

9

7

11

Pos

Item description (native)

Item description

1

558352

Item number

Quantity Unit 1

pcs

engrasador de aceite

lubricator

Specification

RSPC Detail D

2

3550679M

1

pcs

unidad extractora

pulling-out unit

D

3

3550462K

1

pcs

horma

tool

C

4

425011

1

pcs

engrasador de aceite

lubricator

D

5

426134

1

pcs

engrasador de aceite

lubricator

D

6

406661

1

pcs

tuerca

nut

D

7

3550835K

1

pcs

horma

tool

C

8

5000384379

1

pcs

llave para tuercas ranuradas

hook spanner

D

9

3610613K

1

pcs

espejo

mirror

C

10

5000386682

1

pcs

llave

key

D

11

5000029697

1

pcs

horma

tool

D

Pos

Item number

10

3550798M01

Quantity Unit 1

pcs

Item description (native)

Item description

accesorios

accessories

Specification

RSPC Detail

B

6

18

17

13

14

12 9

10

11 11 10 11

3

2

8

7

4

5

1

B

3

11

10

11

9

11

12

10

B-B 2

16 14

13 15

1

3 4 5 6 7 8 17 18

3

Pos

Item number

Item description (native)

Item description

1

5000381149

Quantity Unit 1

pcs

accesorios

accessories

Specification

RSPC Detail

2

5000389018

1

pcs

eje

shaft

B

3

416398

2

pcs

rodamiento de rodillos cónicos

tapered roller bearing

B

4

5000384437

1

pcs

anillo

ring

C

5

5000384436

1

pcs

placa cobertora

cover plate

D

6

5000022197

4

pcs

tornillo hexagonal

hexagonal screw

D

7

5000025281

1

pcs

chapa de seguridad

locking plate

D

8

5000025263

1

pcs

tuerca ranurada

slotted nut

D

9

5000384429

1

pcs

mordaza de sellado

seal jaw

D

10

421804

2

pcs

guarnición

seal

B

11

5000024865

3

pcs

anillo de bloqueo

locking ring

D

12

6319-3130

1

pcs

anillo-o

o-ring

B

13

5000028503

3

pcs

esparrago roscado

threaded pin

D

14

5000022305

3

pcs

tuerca hexagonal

hexagon nut

D

15

5000025404

2

pcs

engrasador de aceite

lubricator

D

16

5000140548

1

pcs

muelle de ajuste

feather key

D

17

5000003424

12

pcs

cerco de sujectièn

washer

D

18

5000022128

12

pcs

tornillo hexagonal

hexagonal screw

D

21

22

1

28 29

42 33 10

41

16

43

18

12

13

Screw tightening torque 115 Nm

30

11

2

Screw tightening torque 115 Nm

31 9

38

44

32

39 40 15 27

37 6 19 5

3

7

4

24

23

45 36

8 26

Fill with oil: Shell Cassida GL220, 28,5 litre.

17

25 35

26

34

14

20

Pos

Item number

Item description (native)

Item description

1

5000389111

Quantity Unit 1

pcs

rodamiento, conjunto

housed bearing assembly

Specification

RSPC Detail B

2

5000380268

1

pcs

soporte

support

D

3

5000389260

1

pcs

eje

shaft

B

4

5000380945

1

pcs

placa

plate

5

5000380935

1

pcs

tornillo con ojo

eye bolt

D

6

5000380717

1

pcs

manguito con rosca interior

threaded bush

D

7

5000380949

1

pcs

eje

shaft

D

8

5000384058

1

pcs

placa

plate

D

9

5000384812

1

pcs

anillo

ring

C

10

5000384803

1

pcs

tubo

pipe

11

5000140995

1

pcs

cierres cónicos

taper locks

D

12

5000027292

1

pcs

cierres cónicos

taper locks

D

13

6406-1

5

pcs

cinta

belt

B

14

5000384155

1

pcs

refrigerador de aceite

oil cooler

C

15

K046828

1

pcs

acoplamiento

coupling

D

16

K046770

1

pcs

acoplamiento

coupling

D

17

K046871

1

pcs

acoplamiento

coupling

D

18

K046370

1

pcs

curva

bend

D

19

5000386807

1

pcs

manguera hidráulica

hydraulic hose

D

20

5000384829

1

pcs

manguera hidráulica

hydraulic hose

D

21

5000022493

4

pcs

tornillo hexagonal

hexagonal screw

D

22

5000003427

4

pcs

cerco de sujectièn

washer

D

23

5000022223

2

pcs

tornillo hexagonal

hexagonal screw

D

24

5000022725

2

pcs

disco

disc

D

25

5000022195

1

pcs

tornillo hexagonal

hexagonal screw

D

26

5000022723

5

pcs

disco

disc

D

27

5000027435

1

pcs

tuerca hexagonal

hexagon nut

D

28

5000022240

8

pcs

tornillo hexagonal

hexagonal screw

D

29

5000003425

8

pcs

cerco de sujectièn

washer

D

30

406226

1

pcs

cerco de sujectièn

washer

D

31

5000142651

1

pcs

tornillo hexagonal

hexagonal screw

D

32

5000022085

1

pcs

esparrago roscado

threaded pin

D

33

5000024553

1

pcs

guarniciones

fitting

D

34

5000022305

4

pcs

tuerca hexagonal

hexagon nut

D

35

5000022197

4

pcs

tornillo hexagonal

hexagonal screw

D

y

Pos

Item description (native)

Item description

36

K046728

Item number

Quantity Unit 1

pcs

acoplamiento

coupling

Specification

RSPC Detail

37

K046328

1

pcs

curva

bend

D

38

5000389188

1

pcs

guarniciones

fitting

D

39

5000029718

1

pcs

engrasador de aceite

lubricator

D

40

5000014397

1

pcs

sensor

sensor

C

41

5000381118

1

pcs

motor reductor

geared motor

C

42

5000388354

1

pcs

motor

motor

C

43

5000388826

1

pcs

polea

pulley

B

44

5000379665

1

pcs

polea

pulley

B

45

5000022236

1

pcs

tornillo hexagonal

hexagonal screw

D

D

A-A (1 : 2)

A

9 8 16 15 3 17

6 5

A

4 11

10

1

2

14

12 13 18 7

11

Pos

Item number

Item description (native)

Item description

1

5000389112

Quantity Unit 1

pcs

eje

shaft

Specification

RSPC Detail B

2

5000389115

1

pcs

anillo

ring

C

3

5000389117

1

pcs

caja de cojinete

bearing housing

B

4

5000379466

1

pcs

rodamiento ranurado de bolas

grooved ball bearing

B

5

5000389113

1

pcs

anillo

ring

C

6

5000025203

1

pcs

rodamiento de rodillos a rótula

spherical roller bearing

B

7

6319-45

1

pcs

anillo-o

o-ring

B

8

5000003426

6

pcs

cerco de sujectièn

washer

D

9

5000022164

6

pcs

tornillo hexagonal

hexagonal screw

D

10

5000024823

1

pcs

muelle de ajuste

feather key

D

11

5000025404

2

pcs

engrasador de aceite

lubricator

D

12

5000389168

1

pcs

alojamiento

housing

D

13

5000022200

3

pcs

tornillo hexagonal

hexagonal screw

D

14

5000389114

1

pcs

alojamiento

housing

D

15

5000384609

1

pcs

esparrago roscado

threaded pin

D

16

5000022305

1

pcs

tuerca hexagonal

hexagon nut

D

17

5000028554

1

pcs

pasador cilíndricoenciador

parallel pin

D

18

421808

1

pcs

guarnición

seal

B

y

5

7

3

20

6

4

11

8

9

10

2

56mm fra kant

1

20

12°

12°

1715

56mm fra bagkant

Pos

Item number

Item description (native)

Item description

1

5000003313

Quantity Unit 32

pcs

tornillo cilíndrico

cheese-head screw

Specification

RSPC Detail

2

5000386700

1

pcs

dispositivo de seguridad

safety device

E

3

5000391603

1

pcs

placa

plate

D

4

5000305857

6

pcs

buje

bush

B

5

5000391612

1

pcs

placa

plate

D

6

5000377946

2

pcs

elemento de conexión

switch element

D

7

5000377944

2

pcs

elemento de conexión

switch element

D

8

5000386705

1

pcs

dispositivo de seguridad

safety device

E

9

5599-6

2

pcs

manejo

Handle

C

10

5000386712

2

pcs

placa

plate

D

11

5000304855

2

pcs

buje

bush

B

D

Pos

Item number

Item description (native)

Item description

1

5000326651

Quantity Unit 1

pcs

suspensión

suspension

Specification

RSPC Detail D

2

5000326423

1

pcs

sensor de nivel

level sensor

A

3

5000022197

1

pcs

tornillo hexagonal

hexagonal screw

C

4

5000022723

2

pcs

disco

disc

C

5

5000022313

1

pcs

tuerca hexagonal

hexagon nut

C

y

2 9

10

8 5

1

3

4

6

7

Pos

Item number

Item description (native)

Item description

1

5000324380

Quantity Unit 1

pcs

control de nivel

level control

Specification

RSPC Detail

2

5000326351

1

pcs

cobierta

cover

3

5000326650

1

pcs

tubo

pipe

4

5000022197

1

pcs

tornillo hexagonal

hexagonal screw

A

5

5000022602

3

pcs

tornillo cilíndrico

cheese-head screw

A

6

5000022721

3

pcs

disco

disc

A

7

5000026304

3

pcs

tuerca hexagonal

hexagon nut

A

8

5000022606

2

pcs

tornillo cilíndrico

cheese-head screw

A

9

5000003421

4

pcs

cerco de sujectièn

washer

A

10

5000022312

2

pcs

tuerca hexagonal

hexagon nut

A

D

3

2

250

1

Pos

Item number

Item description (native)

Item description

1

5000391254

Quantity Unit 1

pcs

pata

leg

Specification

RSPC Detail D

2

5000391729

1

pcs

casquillo distanciador

spacer bushing

D

3

5000022171

1

pcs

tornillo hexagonal

hexagonal screw

D