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Autoline Industries Ltd. Plant II , Chakan

POTENTIAL FAILURE MODE AND EFFECTS ANALYSIS ( PROCESS FMEA )

Part Name :Part No. :Operation :-

PLATING

Model Year(s) / Program(s)

XENON

Process Step / Function

PRODUCTION, DEVELOPMENT & QUALITY ASSURANCE

Core Team :-

Key Date :SHEKHAR SHARMA, V.BAGADE, DHAVALE, PRAMOD MOHITE, DHARMENDRA, YOGESH WAYKOLE, UMESH PATIL FMEA Date ( Orig.) :-

29-11-2011

Prepared By :-

UMESH PATIL

01

FMEA No. :-

AIL/PD/FMEA/

03.12.2011

Rev. No. :-

Rusty Surface of Peel off Area

Rusty Surface Un Covered of UnCovered Area Area

DFT Less & High

DFT Less & High

DFT Less & High

Less Life Susceptibility to Envirmental Corrosion

Less Life Susceptibility to Envirmental Corrosion

Less Life Susceptibility to Envirmental Corrosion

Severity

5

5

5

Potential Cause(s) of Failure Control Prevention

--

Un removal the Oil & Greasing & Rusty Area

To Maintained Temparture 60°-90° Also Chemical composition (Point edge)

--

Un removal the Oil & Greasing & Rusty Area

To Maintained Temparture 60°-90° Also Chemical composition (Point edge)

--

Operator give to Training about Zinc metal 10:16 inproper setting Range & of Passivation

--

inproper setting of Passivation

Tempature = 55°-65° C

--

inproper setting of Passivation

PH = 1.8 to 2.2

RPN

Recommended Action

Responsibility And Target Completion Date

Control Detection

3

Salt Spray Test/ Visual

2

30

--

--

--

--

--

--

--

3

Salt Spray Test/ Visual

2

30

--

--

--

--

--

--

--

3

45

--

--

--

--

--

--

--

3

30

--

--

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--

--

--

--

3

30

--

--

--

--

--

--

--

3

Coastic (NOH) 120 to 160 Range

5

Action Results

Detection

Peel off

Potential Effect(s) of Failure

OF

Occurrence

Plating & Passivation As per Drawing Specification

Potential Failure Mode

Classification

PASSIVATION

Process Responsibility :-

Current Process

Requirements

PLATING/

Page No. :-

Lab Analysis Check Through beaker/

Actions Taken Completion Date

Severity Occurrence Detection

RPN

DFT.Meter

2

514 Traicon Chemical

PH Paper 5

PREPARED BY

2

(1 to 10 Range)

APPROVED BY QA ENGINEER

QA INCHARGE