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TABLE OF CONTENTS

Technology with a human touch.

GILBARCO VEEDER-ROOT DISPENSERS

Introduction........................................................................................................................... 4 Manual reading and comprehension: basic requirement............................................................ 4 Copyrights......................................................................................................................... 4 Our team at your disposal................................................................................................... 4 Dispenser.......................................................................................................................... 5 Basic features.................................................................................................................... 5 Dispenser models for commercial use................................................................................ 6 Dispenser models for industrial use: electronic version.................................................... 7 Dispenser models for industrial use: mechanical version.................................................... 7 Nominal flow....................................................................................................................... 7 PHX-Plus:……………………….......................................................................................... 8 PHD-Plus: ………………………........................................................................................... 8 PMH-Plus: ………………………........................................................................................... 9 Model identification:……………………………………………………………………………….. 9 Framework............................................................................................................................... 10 Panels................................................................................................................................... 11 Engines..................................................................................................................................... 12 Pumping or rotating unit................................................................................................. 13 Rotation of the pumping unit.............................................................................................. 15 Dual Camera......................................................................................................................... 15 Filters...................................................................................................................................... 16 "Crazy" Gear...................................................................................................................... 16 Check and relief valve....................................................................................................... 17 Bypass valve........................................................................................................................ 17 Anti-overflow valve.............................................................................................................. 18 Complete dispenser unit...................................................................................................... 18 Measuring Meter....................................................................................................................... 19 Diagram Measuring Block.................................................................................................... 20 Pulser ............................................................................................................................... 21 Solenoid valve................................................................................................................. 22 Nozzle boot.......................................................................................................................... 23 Fuel outlet elbow............................................................................................................. 23 Fuel display...................................................................................................................... 23 Series Board (Identification Board)................................................................................... 24 Power supply by dispenser................................................................................................... 25 Automation system.............................................................................................................. 25 Connection Box................................................................................................................... 25 Cable glands........................................................................................................................ 26 Electronic head................................................................................................................. 26 Display............................................................................................................................... 27 Totalizer or finisher............................................................................................................ 27 Contactor................................................................................................................................. 28 Transformer....................................................................................................................... 29 Protection Board.................................................................................................................. 30 TRAINING MANUAL (V.05 /2014) | 1

GILBARCO VEEDER-ROOT DISPENSERS

Display Boards.................................................................................................................... Lighting Boards...................................................................................................................

30 32

PHX-Plus and PHD-Plus dispensers CPU 12 ST-ELT/09 board: double, dual, single dispensers.................................................. 32 Identification of CPU 12 ST-ELT/09 connector.................................................................. 34 Connectors used in each Dispenser model.............................................................................. 36 CPU 468 ST-ELT/09 board: fourfold, sixfold, eightfold dispensers................................... 38 Identification of CPU 468 ST-ELT/09 connectors.............................................................. 39 Connectors used in each Dispenser model.............................................................................. 41 Hydraulic interface board 68.............................................................................................. 46 Eprom version................................................................................................................... 47 Communication boards....................................................................................................... 48 Current loop board............................................................................................................. 48

How to calibrate……………………………………………………………………..

50

Multimedia kit (monitor)....................................................................................................... 51 Multimedia kit (monitor) ERRORS......................................................................................... 52 Management Programming Or Predetermination Keyboard ............................................. 53 Predetermination mode..................................................................................................... 53 Management mode..................................................................................................................... 54 Complete programming......................................................................................................... 54 Detailed programming price per liter................................................................................. 58 Detailed programming of local mode and remote mode....................................................... 60 Detailed programming of logical address changing........................................................... 60 Detailed programming of electronic calibration................................................................. 60 Visualization of the last 54 supplies................................................................................... 62 Error codes of Plus dispenser models................................................................................. 62 Position of the display engine beaks.............................................................................. 63

Recommendations.................................................................................................................. 64 Electrical installations........................................................................................................... 64 Dispense re-energyzing......................................................................................................... 64 Electrical frameboard.................................................................................................................. 64 Protection against electrical discharges.................................................................................... 65 Dispenser grounding......................................................................................................... 65 Electrical noise.................................................................................................................... 65 General recommendations........................................................................................................ 66

Maintenance of dispensers: accident prevention............................................................... 67 Remarks............................................................................................................................ 2 | TRAINING MANUAL (V.05 /2014)

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INTRODUCTION This manual tells the characteristics of the Phoenix Dispensers and provides instructions for correct programming, operation and maintenance. Instructions for site preparation for installing the Dispensers should be informed by the corresponding responsible company.

READING AND UNDERSTANDING OF THE MANUAL: BASIC REQUIREMENT The fueling station is an area with potentially explosive atmospheres containing flammable vapors, high pressure and tension. The GILBARCO VEEDER-ROOT Dispensers are rigorously tested and approved by the competent bodies. However, before performing installation procedures, operation and/or maintenance on a Phoenix dispenser, carefully read the information in this manual for your safety and the safety of the other people present at the station.

COPYRIGHTS GILBARCO VEEDER-ROOT reserves the right to change the technical information of its promotional materials and support, such as brochures, website and manuals at any time, without notice, in order to update them. This manual is the property of GILBARCO VEEDER-ROOT and may not be reproduced in whole or in part, without prior written permission of this company.

OUR TEAM AT YOUR DISPOSAL Make comments, make suggestions and/or clarify your doubts: • personally: our address, phone and email are on back cover of this manual. • by the website www.gilbarco.com.br. We are at your disposal, to hear you and help you.

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DISPENSERS Certified by UL Brazil and approved by Inmetro, Phoenix Dispensers are assembled with international standard components and benefit from a project that meets the most subtle and demanding needs, providing a perfect operation and maintenance cost. These Dispensers have a flawless finish and high resistance, which may be established even after a long time of use. Phoenix Dispensers are classified into “Plus” and “Standard”. The PHX Series Dispenser (low hose), PMH Series Dispenser (middle hose) and PHD Series Dispensers (high hose) have advanced technology and features that make a difference in the handling and control of supply. They have displays of 1 "that make it easier to read the data, and a unique stainless steel keyboard for predetermining and managing, which has unmatched durability.

Another differential is the warranty. PHX/PMH and PHD Series are warranted against manufacturing and design defects from the date of issuance of the invoice, provided one adheres to the Product Warranty Term.

BASIC FEATURES ELECTRONIC DISPENSER: it has a GILBARCO VEEDER-ROOT computer, which presents several features and facilities. It has a predetermination keyboard and enables integration with the automation system. MECHANICAL DISPENSER: has a mechanical recorder with counter, returning to zero manual. FOR COMMERCIAL USE: Dispensers for use in gas stations. FOR INDUSTRIAL USE: Dispensers for use in companies, carriers, bus garages, public bodies, farms and other establishments that have their own fleet.

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GILBARCO VEEDER-ROOT DISPENSERS

DISPENSER MODELS FOR COMMERCIAL USE SINGLE: has 1 pumping unit, 1 meter 1 nozzle, 1 product, 2 displays. DUAL: has 1 pumping unit, 2 meters, 2 beaks, 1 product, 2 displays. It is able to refuel 2 vehicles simultaneously. DOUBLE: it has 2 pumping units, 2 meters, 2 beaks, 2 products (same or different), 4 displays. It is able to refuel 2 vehicles simultaneously. FOURFOLD WITH 2 SIMULTANEOUS REFUELLING: it has 2 pumping units, 4 meters, 4 beaks, 2 products, 2 displays. It is able to refuel 2 vehicles simultaneously, with up to 2 different products. FOURFOLD WITH 4 SIMULTANEOUS REFUELLING (Quattro): it has 2 pumping units, 4 meters, 4 beaks, 2 products, 4 displays. It is able to refuel up to 4 vehicles simultaneously, with up to 2 different products. SIXFOLD WITH 2 SIMULTANEOUS REFUELLING: it has 3 pumping units, 6 meters, 6 beaks, 3 products, 2 displays. It is able to refuel 2 vehicles simultaneously, with up to 3 different products. SIXFOLD WITH 4 SIMULTANEOUS REFUELLING (Quattro): it has 3 pumping units, 6 meters, 6 beaks, 3 products, 4 displays. It is able to refuel up to 4 vehicles simultaneously, with up to 3 different products. EIGHTFOLD WITH 2 SIMULTANEOUS REFUELLING: it has 4 pumping units, 8 meters, 8 beaks, 4 products, 2 displays. It is able to refuel 4 vehicles simultaneously with up to 4 different products. EIGHTFOLD WITH 4 SIMULTANEOUS REFUELLING (Quattro): it has 4 pumping units, 8 meters, 8 beaks, 4 products, 4 displays. It is able to refuel up to 4 to vehicles simultaneously with up to 4 different products.

Caution: the display of these Dispensers says "Total Payable, Liters, Price per Liter”.

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DISPENSER MODELS FOR INDUSTRIAL USE: ELECTRONIC VERSION Available on the "Simple Dual and Double" as the nominal flow. They have the same features as the Dispensers for commercial use, except the display, which informs only "Liters". DISPENSER MODELS FOR INDUSTRIAL USE: MECHANICAL VERSION Available only in "single" model. It has no display.

NOMINAL FLOW The term NOMINAL FLOW is understood as the tested and approved flow, at the Dispenser certification process. But in the station, the Dispenser flow is directly related to the conditions of installation, operation and cleaning of the entire suction line, that is, from the fuel tank to the pump. The NOMINAL FLOW is measured in liters per minute (ppm) and is available in the following versions:

Dispenser

NOMINAL FLOW

Electronic: commercial or industrial use Mechanical: Industrial use

50 lpm

Electronic: commercial or industrial use Mechanical: Industrial use

75 lpm, 90 lpm

Electronic: commercial or industrial use

140 lpm

Electronic: commercial or industrial use

200 lpm

Mechanical: Industrial use

210 lpm

Electronic : Industrial use

400 lpm

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GILBARCO VEEDER-ROOT DISPENSERS

PHX-Prime DISPENSER MODELS.

PHD-Prime DISPENSER MODEL.

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GILBARCO VEEDER-ROOT DISPENSERS

PMH-Prime DISPENSER MODEL.

Understanding the dispenser encoding

NOZZLES Position 0 = SIDE NOZZLE 1 = SIDE NOZZLE 2 = FRONT NOZZLE WITH 2 SIMULTANEOUS REFUELINGS

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MAIN FEATURES STRUCTURE The structure of the Prime dispensers, specially designed for this product is assembled with anodized aluminum profiles that fits perfectly. The attachment of the profiles is made with steel rivets, which eliminates the need for any welding.

Assembly by fitting

Fixation by rivets

Exemption of welding points

This structure, with excellent and super light mechanical strength, has a strong resistance against time action, which is even more relevant to the coastal regions, where the probability of corrosion is greater, due to the atmospheric salinity.

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PANELS

The PHX-Prime dispenser, and the front and side panels are made of aluminum.

In the PHD- Prime dispenser, the front panels and lower sides are made of aluminum, while the front panels and upper sides are made of carbon steel. The canopy, that is, the dispenser fascia board is also made of carbon steel

Regardless of the material, the panels receive electrostatic powder coating, which eliminates the risk of failures in the application and offers the most efficient surface coverage. For being extremely resistant, this painting preserves the original dispenser appearance for a long time.

The panels are painted according to the standard of painting (visual identity) of each customer and the paint quality is guaranteed, regardless of the color. Customers can also customize the panels of their dispenser with its visual identity. The logo and/or layout of communication are applied on adhesive.

The lock of the panels is tongue-operated with plastic key that comes with the product. The Stratema provides 2 keys for low pump and 4 keys for high pump. In case of loss, the customer can buy it in a specialized shop.

Tongue-operated lock

Key to the dispenser panels

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ENGINE The electric engine, by Gilbarco (BR-Ex d II T4Gb) is the component responsible for triggering the pumping unit. It is explosion-proof and has a frequency of 60 Hz, three-phase voltage of 220 Vac or 380 Vac, nominal current of 3.5 or 2 A respectively, as well as the cable glands. Power ranges according to the Dispenser Nominal flow: • 1 cv for 50 lpm, 75 lpm, 90 lpm or 140 lpm dispensers. • 3 cv for 200 lpm or 210 lpm dispensers. • 5 cv for 400 lpm dispensers. Note: availability of other engine versions on request.

Engine installed in the dispenser

Engine identification label

ENGINE CONFIGURATION

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PUMPING OR ROTATING UNIT The pumping unit, also known as rotating, is the component responsible for the fuel pumping and suction. Dispensers with 50 lpm, 75 lpm, 90 lpm or 140 lpm flow have a Stratema ST-UBE model pumping unit. Compact (monobloc) of gears with built-in air eliminator, easy access bypass valve and safety valve (self-seal). Dispensers with 200 lpm or 210 lpm flow have a Stratema model ST-UBP-210 pumping unit, with vanes. Dispensers with 200 lpm or 210 lpm flow have a Stratema model ST-UBP-210 pumping unit, with vanes.

Pumping / rotating ST-UBE

Features: • Structure: Forged body aluminum, lightweight and easy to handle. • Filtering: beyond the usual filter installed on the suction inlet, the pumping unit has an extra filter between the chambers,, which further reduces the possibility of passage of solid particles for the dispenser(s) block(s) meter(s) , protecting more efficiently all of its components • Bearings: the set of graphite bearings and the armored bearing as a support to the rotor shaft reduce the wear of the pumping unit, and hence the need for maintenance. • Air eliminator: it has the basic function of removing the resulting air bubbles from the fuel suction process, namely, prevents the customer from receiving air with the fuel. Its system with 2 cameras reduces the possibility of fuel leaking by the breather, even in high flow dispensers - the system has been designed for operation with high performance. • Use MN AXS33 model toothed belt, provided by Gates. • In the diesel dispensers, the return of the filtration equipment must be installed in the same position used in alcohol dispensers, for the densimeter return.

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GILBARCO VEEDER-ROOT DISPENSERS

Drawing showing the return connection of the densimeter return / filtration equipment

Pressure measurement of the pumping unit

Pressure Adjustment

Manometer Specification

Standard Capacity = 25 psi (1.4 kgf/cm²)

1/4” NPT "Glycerin" Manometer”

High Capacity = 26 psi (1.5 kgf/cm²) 0 to 4 scale kgf/cm² (bar) or 0 to 60 psi (lb/in2) Super high capacity = 34 psi (2.2 kgf/cm²)

P.S.: pressure given with an open supply nozzle. Vacuum Measurement of the pumping unit

Vacuum measurement

16 to 20 cm Hg

Manometer specification 1/4” NPT “Glycerin” vacuum gauge ” 0 to 76 mm Hg Scale

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PUMPING UNIT ROTATION The “crazy” gear spins clockwise on the rotor, forcing the pumping unit input fuel flow (low pressure) to the output, when it reaches high pressure.

Pumping unit: clockwise rotation

Rotor shaft with shielded bearing: longer life and lower maintenance index

DOUBLE CAMERA The Stratema pumping unit has 2 chambers, which allows a better performance in separating air and gases. The capacity of the pumping unit Stratema pumping unit is 2 liters. The primary chamber has 1 filter, 1 internal damper and 1 pressure reducer. The secondary camera has 1 float for removing gases and 1 anti overflowing.

Double Chamber: greater efficiency in separation and removal of air and gases TRAINING MANUAL (V.05 /2014) | 15

GILBARCO VEEDER-ROOT DISPENSERS

FILTERS The pumping unit has 2 filters with stainless steel mesh, for double filtering the fuel. The filters are located in an easily accessible location for cleaning and maintenance.

Main filter

air separator filter (TUCHO KIT)

“CRAZY” GEAR

The "crazy" gear has a graphite bushing, which provides better performance and longer life to the set and, therefore, a lower maintenance index.

"Crazy" gear

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Expanded graphite bushing

GILBARCO VEEDER-ROOT DISPENSERS

CHECK AND RELIEF VALVE The check and relief valve is incorporated into the pumping unit.

Check and relief valve

BYPASS VALVE

The bypass valve serves to maintain a certain pressure inside the pumping unit, which is established by the valve adjusting screw.

When the dispenser is off, the bypass valve remains closed. When the pump is switched on, the pumping unit internal pressure increases and opens the bypass valve until reaching the established pressure.

Bypass valve

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ANTI OVERFLOWING VALVE This valve prevents the fuel dispenser from overflowing, thus preserving the station and, above all, the environment.

Anti overflowing valve

COMPLETE PUMPING UNIT This is a photo of the "exploded" pumping unit, which details all of its components.

Components of the Stratema pumping / rotating unit

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MEASURING BLOCK The basic function of a measuring block is to measure the amount of fuel pumped. The Gilbarco measuring block enables full security of supply, measurement accuracy and very low maintenance costs. Dispensers with flow 50 lpm, 75 lpm, 90 lpm or 140 lpm have Gilbarco C+ measuring block, with a positive displacement with 4 pistons. The block has stainless steel shirts that increase its lifespan. Dispenser with 200 gpm or 210 lpm flow have ST-MED-210 model measuring blocks, of lobular gears. Dispensers with 400 lpm flow measuring blocks have ST-MED-400 model of lobular gears. Regardless of the flow, the measuring block used in electronic dispensers have electronic calibration and the measuring block used in mechanical dispensers, have mechanical calibration (manual, via adjustment wheel).

C+ Gilbarco measuring block

Upper view of a measuring block

Bottom view of the measuring block

Features: • Measuring cycle: about 1/2 liter per lap. • Measuring accuracy: maximum error of 0.3% of the distributed volume. • Gilbarco Identification: engraved on each cover of the meter block, high relief. • Fuel Flow: rapid flow of fuel that enters from above and exits from below the measuring block, reduces the possibility of product remaining in the pack for long periods. This minimizes corrosion and prevents dirt accumulation on the block basis, increasing its useful life.

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GILBARCO VEEDER-ROOT DISPENSERS

Gilbarco identification recorded in each measuring block cover

METER C+ DIAGRAM

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Fuel flow through the measuring block

GILBARCO VEEDER-ROOT DISPENSERS

ADJUSTMENT WHEEL The adjustment wheel is used for manual calibration of mechanical dispensers. The clockwise wheel spinning decreases the volume of fuel and, in anti-clockwise it increases the volume of fuel.

METER WITH MANUAL CALIBRATION WHEEL

PULSER The pulser is responsible for the conversion of the fuel volume measured by a meter block for electrical pulses. It is also responsible for the transmission of these pulses to the electronic dispenser head. In Gilbarco meter block, the pulser is coupled to the meter head with an alignment of the shafts. This integration results in a more secure system, which benefits the supply and prevents possible violations at the pump. The pulser has explosion-proof enclosure, as the requirements for products that operate in potentially explosive atmospheres

PULSER

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Features: • Structure: aluminum body with 1 explosion proof cable gland. • Reading of pulses: by optical sensing. It has 1 disc with 50 holes. Each 2 complete revolutions made by the disc are equivalent to reading 1 liter of fuel. • Electric power supply: the board is supplied with a voltage of 5 Vcc. • Wiring: - 4 x 0,50 mm² shielded cable

- Red wire: positive, 5Vcc voltage - Green and blue wires: pulse signal - Black and yellow wires: negative, ground wire

SOLENOID VALVE

The solenoid valve is the device responsible for the release or fuel supply interruption for each nozzle.

Features:

• Explosion-proof. • It has 2 stages, high flow and low flow. • Coil supplied with voltage of 220 Vca.

• 3 x 0,75 mm² cable, with: - Brown wire: high flow - Black wire: low flow - Grey wire: common - Green and yellow wire: ground-wire

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NOZZLE BOOT The nozzle boot, also known as receptacle is auto-on type and is designed exclusively for use in Gilbarco dispensers. Auto-on means to simply remove the fueling nozzle from the rest position so the dispenser is automatically turned on. This is because the nozzle boot has an electromagnetic sensor (Reed switch), which monitors the presence or absence of the nozzle.

Rear view of the nozzle boot

Front view of the nozzle boot

FUEL OUTLET ELBOW The Fuel outlet elbow is located between the dispenser and the hose. It is aluminum-made and, for greater protection, it receives electrostatic powder paint.

Fuel outlet elbow

FUEL DISPLAY Fuel display is an optional accessory of the dispenser, which allows one to verify the presence of air or bubbles in the fuel. It is aluminum-made and is located between the dispenser and the hose, in place of the Fuel outlet elbow.

Fuel display: OPTIONAL ACCESSORY TRAINING MANUAL (V.05 /2014) | 23

GILBARCO VEEDER-ROOT DISPENSERS

SERIES BOARD (IDENTIFICATION BOARD) The dispenser series plate is attached to the side of the dispenser. In it one finds all information relating to the dispenser recorded, as the model, maximum and minimum flow rates, serial number, manufacturing year, Inmetro number, ordinance and identification nozzle(s). Such information is critical to identifying the dispenser whenever necessary, as when opening the a technical case for preventive or corrective maintenance.

Illustration of series plate

ELECTRIC POWER SUPPLY BY DISPENSER

Install the appropriate circuit breakers in the electrical panel, to be housed in an easily accessible location and at a safe distance from the equipment. Clearly identify the breakers with the help of labels. We recommend the following values of magnetic overloading circuit breakers for connections: 24 | TRAINING MANUAL (V.05 /2014)

GILBARCO VEEDER-ROOT DISPENSERS

• •

ELECTRONIC HEAD of all dispenser models: Individual bipolar breaker 2A to 6A ALWAYS 220Vac. For engines, refer to the owner manual.

It is always recommended to consult a electrical engineer for the correct sizing of cables.

AUTOMATION SYSTEM For communicating with the automation system: • 1 AWG shielded communication cable with 4 x 18diameter. • The black wire is the negative one, the white wire is the signal one and the mesh should be used for grounding. Warning: This is a recommendation of Gilbarco. But before performing the installation, always refer to the automation system supplier.

CONNECTION BOX The connection box is an explosion-proof enclosure and meets all requirements of the standard NBR 5363, which regulates the specification of electrical equipment for potentially explosive atmospheres, which is protection type "D". The connection box must have two sealing units, installation of electric power supply input cable and communication cable with the automation system, and 3 cable glands, for output of the power cables (engine and electronic head ) and communication.

Connection box installed at the pump

Connection box details

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CABLE GLANDS All cables (from the connection box, engine, solenoid valve, pulser and guard peas), which are forwarded to the electronic head, go through polyamide cable glands with minimum IP54 safety, fulfilling the requirements of classified corresponding zone. The cable glands are installed in the hydraulic chassis cover and at the base of the electronics head, which are the lower and upper limits, respectively, of the air gap.

Cable glands

Cable glands installed at the dispenser

ELECTRONIC HEAD The electronic head is assembled with steel boards. The chrome parts are treated with a galvanizing bath. And the painted parts are given a phosphate-based treatment and electrostatic powder paint for increased protection. In the electronic head are, among other components: • The CPU(s) and the electronic boards. • The display(s) • The electromechanical totalizer(s) • The managerial keyboard • The predetermination keyboard

electronic head of a PHX-Plus dispenser

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electronic head of a PHD dispenser

GILBARCO VEEDER-ROOT DISPENSERS

DISPLAY The display board material varies by the dispenser model: in PHX-prime and PHD-Prime dispensers, it is made of aluminum. However, regardless of the material, the display receives electrostatic powder paint according to the standard of painting (visual identity) of each client. The paint quality is guaranteed regardless of color. The display still gets a polycarbonate adhesive for identification of "Total Payable", "Liter" and "Price per Liter" displays, which also comes with the standard painting of each client. It is on the display that the keyboard to predetermination liters or values and the electromechanical totalizer are located.

Display of a PHX-Prime dispenser

Display of a PHD-Prime dispenser

TOTALIZER OR FINISHER The electronic pumps have 2 totalizers, an electronic one and an electromechanical one, for each nozzle or product, for double checking. Mechanical pumps have just the electromechanical totalizer for each fueling nozzle. This totalizer, inviolable and cumulative, record volumes of up to 99,999.9 liters. The reading of the electromechanical totalizer, which is located on the dispenser display is made only on the dispenser.

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Since the reading of the electronic register can be made directly on the dispenser through the management keypad or remotely by means of the automation system. Features: • 12 Vcc voltage • 1.5 W power • Connection by two 0.75 mm² diameter wires

Electromechanical totalizer at low dispensers

Electromechanical totalizer at high dispensers

CONTACTOR It is the component responsible for feeding dispensers motors. Dispensers with 50 lpm, 75 lpm, 90 lpm, 140 lpm nominal flow use contactors by Schneider, LC1K0610M7 model. Dispensers with 200 lpm, 210 lpm, 400 lpm nominal flow use contactors by Schneider, LC1D25 model.

Contactor LC1K0610M7 model

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Contactor LC1D25 model

GILBARCO VEEDER-ROOT DISPENSERS

TRANSFORMER

Transformer for CPU 12 ST-ELT/09 E to CPU 468 ST-ELT/09 It is the component responsible for providing the proper voltage to the CPU powering and the display lamps of dispenser Plus model. Features: • Monophasic • Primary / input: 220Vac, 55/60 Hz, 2 red wires • 1st Secondary / 1st output: 19.1 Vca, 2A, 2 black wires (CPU power) • 2st Secondary/2nd output: 4.7 Vca, 10A, 2 white wires (power of the lamps) • Power: 85.2 VA (total consumption of electronic equipment)

Transformer used with CPU 12 ST-ELT/09 and CPU 468 ST-ELT/09 PROTECTION BOARD This board protects the CPU (regardless of the model), the solenoid valve, the contactor, the transformer and the lighting board against noise and overvoltage from the power grid. This board has two 3A x 250Vca fuses. Cables connection: • By the Connector "AC.in" enters the 220 Vca power cable • By connector "AC.out" goes out 220 AC voltage that powers the transformer. •By connector "AC.out.tr" goes out 220 AC voltage that powers the solenoid valves and contactors.

Protection board

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DISPLAY BOARD The displays are used only in electronic dispensers. In dispensers for commercial use, it displays "Total Payable, Liters and Price per Liter". In dispensers for industrial use, it only displays "Liters". Standard Features: • LCD display. • Each display is backlit by individual lamps, which provide a great reading of digits. • 5 Vcc power, provided by the CPU. • In case of power failure, the displays retain the record of the last fueling visible, for at least 5 minutes. The following is the corresponding characteristics of the different models of dispensers.

PHX-Prime dispensers • The "Total Payable", "Liters" and "Price per Liter" displays are integrated on a single board. • The "Total Payable" and "Liters" displays show 6 digits of1 ". • The display "Price per Liter" shows 4 1/2 digits". • Connected with the CPU via flat cable. • It has a jumper, named JP1, which is responsible for the selection of which will be shown on the display - side/nozzle 1 or side/nozzle 2. E.g: in the case of a double PHX-2220-Plus dispenser, the jumper in position 1 will display the fueling of nozzle 1, in position 2, the fueling of nozzle 2. In the case of a quadruple PHX-2421 Plus, the jumper in position 1 will display the fueling of nozzles A1 and B1, and in the second position, the fueling of nozzles A2 and B2.

Front view of board

Rear view of the board

display board used in PHX-Prime dispensers

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PHD-Prime Dispensers. • They use two boards. One of the boards has the “Total Payable" and "liters" displays and the other one, the "Price per Liter" one. 1. Main Display - "Total Payable" and "Liters" • The displays show six 1digits • It has a jumper, which is responsible for the selection of which will appear in the display: side/nozzle 1 or side/nozzle 2.

front view of the board

rear view of the board

display board "Total Payable and Liters" used in PHD-Plus dispensers

2. "Price per Liter” display: • The display shows 4 ½ digits”. • Interconnects the main display for a flat cable. • It has a jumper, which is responsible for selecting price per liter of each nozzle.

front view of the board

rear view of the board

display board "Price per liter" used in PHD-Prime TRAINING MANUAL (V.05 /2014) | 31

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LIGHTENING BOARD 1 Display: 2 boards with 5 lamps each are used. A board is used to highlight the "Total Payable" display and the other one for the "Liters" display. ¾ Display: 2 boards with 3 lamps each are used. A board is used to highlight the "Total Payable" display and the other one for the "Liters" display. ½ Display: 1 board with 2 lamps is used to highlight the "Price per Liter” display .

Display lightening board

CPU BOARD The Phoenix dispensers use a high-technology, versatility and easy to maintain CPU. The reduced use of cables and connectors decreases the possibility of defects. The CPU is an electronic computer and microprocessor digital circuit that controls, stores and manages the information collected from the pulser (pulse generator), besides providing external communication for a local and/or remote data network. PHX-PRIME,PHD-PRIME AND PMH-PRIME

CPU 12 ST-ELT/09 BOARD: SINGLE, DUAL, DOUBLE DISPENSERS Set composition: • 1 CPU 12 St-ELT/09 board • 2 or 4 display boards • 2 stainless keypads with 18 keys and double function toggle switch, for management planning and predetermination • 1 protection board • 1 transformer In PHX-IND-Plus dispensers (industrial use) 1 display board with a single LCD is used, for reading volume (liters).

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GILBARCO VEEDER-ROOT DISPENSERS

Main features: • High-tech Stratema Computer with CPU and integrated interface. • 1 8-bit CPU running at 14.8147 MHz. • 2 voltage regulators. • Up to 2 pulser reading circuits. • Up to 2 motor activation circuits, via triacs. • Up to 2 solenoid activation circuits, via triacs. • 1 detector circuit low input voltage • Up to 2 electromechanical counter activation circuits. • 1 stainless steel tecside interface with 18 keys. • 1 EPROM memory circuit of64 kb x 8 bits. • 1 NVRAM static memory circuit (zero power) of 8 kb x 8 bits. • 1 circuit for beeper activation. • 1 circuit for activation of the electronic regulation. • 1 circuit for activation of restriction key. • 1 output for alphanumeric display. • 1 channel for communication interfaces RS-232 and TTL. • 1 channel for the current loop communication interfaces or RS-485. • 2 voltage outputs for general use, negative, +5 Vcc +12 Vcc. • 1 internal clock with battery life of 10 years. • In the CPU are located the intrinsic barrier, interface, source and predetermination boards. Main functionalities: • Coordinates all the action of the dispenser. • Stores and perpetual shifts finisher. • Stores the "Price per Liter". • Read the mechanical movements transformed into pulses, by the pulser, and sent to the CPU, which processes such pulses and sends them to the display of the dispenser in the number format. • Receives the signal from the micro switch (triggering key of fueling nozzle). • Responsible for triggering contactors and solenoid valves. • Processes fuelings with a normal operation, with or without a preset value or volume (liters). • Able to manage up to 6 channels of communication. It has a standard current loop interface for automation. Other standards on request: RS-485, Ethernet LAN, RS-232 and TTL. • It registers with date, the last 54 adjustments (electronic calibration). • Records the last 54 fuelings. • Records the electronic totals and the value and liters shift totals. • Via tecside management, enables the function for the display function test. • Via tecside management, enables the function for instant flow measurement by nozzle. • Indicates various dispenser operation failure messages on the "Price per Liter" display. • It has an alphanumeric display for indicating the programming and failure reading, indicated on the "Price per Liter" display. • Emits audible warnings (beeper). • Integrates with transponder system and barcode reading system. These services are optional accessories, that is, they are not part of the standard dispenser structure.

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GILBARCO VEEDER-ROOT DISPENSERS

CPU 12 ST-ELT/09 board

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GILBARCO VEEDER-ROOT DISPENSERS

IDENTIFICATION OF 12 ST-ELT/09 CPU CONNECTORS Connector

Description Power input - transformer secondary (black wire 19.1 Vca)

PAC1 BEEP1

Output to beeper

PCAL1

Input to calibration switch

PTW1

Input / Output for current loop communication board or RS

PD1

Output to displays

PDE1

Output to alphanumeric display

PMK1

Input to managerial keyboard key

P100

Input to stainless keyboard

P200

Input to stainless keyboard

P401

Pulser 1 input

P402

Pulser 2 input

P501

Nozzle boot 1 sensor input

P502

Nozzle boot 2 sensor input

P601

Output to totalizer 1

P602

Output to totalizer 2

PVCA1

220 Vca input for valves and contactors power

P701

Output to valve 1

P702

Output to valve 2

P801

Output to contactor 1 (motor 1)

P802

Output to contactor 2 (motor 2)

JP1

Jumper to select dispenser type

JP2

Reset Jumper

Position N

Normal Operation

Position RST

Reset

To identify the dispenser model, check it in the plate series (identification board) of the corresponding dispenser (see page 28). TRAINING MANUAL (V.05 /2014) | 35

GILBARCO VEEDER-ROOT DISPENSERS

CONECTS USED IN EACH DISPENSER MODEL • PHX-1120-Prime single dispenser Totalizer 1a: P601 Communication: PTW1 Valve 1a: P 701 Contactor 1a: P 801 Displays 1a/1a: PD1 CPU Power: PAC1 Pulser 1a: 401 Nozzle 1a: 501 Stainless keyboard 1a/2a: P100 / P200 Managerial keyboard key: PMK1 Calibration key: PCAL1 Output to beeper: BEEP1 Output to alphanumeric display: PDE1 Power input for valves and contactors: PVCA1

• Dual Dispenser PHX-1220- Prime, PHX-1221- Prime, PHD-1221- Prime Totalizer 1a/2a: P601 / P602 Communication: PTW 1 Valve 1a/2a = P 701 / P702 Contactor 1a: P801 Display 1a/2a: PD1 CPU Power: PAC1 Pulser 1a/2a: P401 / P402 Beak 1a/2a: P501 / P502 Stainless keyboard 1a/2a: P100 / P200 Managerial keyboard key: PMK1 Calibration key: PCAL1 Output to beeper: BEEP1 Output to alphanumeric display: PDE1 Power input for valves and contactors: PVCA1

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GILBARCO VEEDER-ROOT DISPENSERS

• PHX-2220- Prime Double Dispenser, PHD-2221- Prime Totalizer 1a/1b: P601 / P602 Communication: PTW 1 Valve 1a/1b: P 701 / P702 Contactor 1a/1b: P801 / P802 Display 1a/1b: PD1 (front) Display 1a/1b: PD1 (rear) CPU Power: PAC1 Pulser 1a/1b: P401/P402 Nozzle 1a/1b: P501/P502 Stainless keyboard 1a/1b: P100 / P200 Managerial keyboard key: PMK1 Calibration key: PCAL1 Output to beeper: BEEP1 Output to alphanumeric display: PDE1 Power input for valves and contactors: PVCA1

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GILBARCO VEEDER-ROOT DISPENSERS

CPU 468 ST-ELT/09 BOARD: FOURFOLD, SIXFOLD, EIGHTFOLD DISPENSERS Set composition: • 1 468 ST-E LT / 09 CPU board • 2 or 4 display boards • 4, 6 or 8 Price per Liter Board • 2 Stainless keyboards with 18 keys and dual function selector key, for management programming or predetermination • 1 or 2 interface boards • 1 current loop communication board or RS-485 • 1 protection board • 1 transformer Main features: • Stratema high-tech Computer with CPU and integrated interface. • 1 8-bit CPU running at 14.8147 MHz. • 2 voltage regulators. • Up to 4 pulser reading circuits. • Up to 2 motor activation circuits via triacs. • Up to 4 solenoid activation circuits via triacs. • 1 low input voltage detector circuit. • Up to 4 electromechanical counter for activation circuits. • 1 Stainless keyboard interface with18 keys. • 1 EPROM memory circuit of 64 kb x 8 bits. • 1 NVRAM static memory circuit (zero power) of 8 kb x 8 bits. • 1 circuit for beeper activation. • 1 circuit for beeper activation. • 1 circuit for restriction key activation. • 1 output for alphanumeric display. • 1 triggering circuit for up to 2 hydraulic interface units • 1 channel for communication interfaces RS-232 and TTL. • 1 channel for the current loop communication interfaces or RS-485. • 2 voltage outputs for general use, negative, +5 Vcc +12 Vcc. • 1 internal clock with battery life of 10 years. • The intrinsic barrier interface, source and predetermination boards are located in the CPU. Main functionalities: This board has the same features as the 12 ST-ELT/09 CPU board (see page 62).

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GILBARCO VEEDER-ROOT DISPENSERS

468 ST-ELT/09 CPU board

IDENTIFICATION OF 468 ST-E LT / 09 CPU CONNECTORS Connector

Description

PAC1

Power input - transformer secondary (black wire 19.1 Vca)

BEEP1

Output to beeper

PCAL1

Input to calibration switch

PTW1

Input / Output for current loop communication board or RS-485

PD1

Output to displays

PQD1

Output to displays

PDE1

Output to alphanumeric display

PMK1

Input to Managerial keyboard key

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GILBARCO VEEDER-ROOT DISPENSERS

P100

Input to Stainless keyboard

P200

Input to Stainless keyboard

PA401

Pulser input 1a

PA402

Pulser input 2a

PB401

Pulser input 1b

PB402

Pulser input 2b

PA501

Nozzle boot 1a sensor input

PA502

Nozzle boot 2a sensor input

PB501

Nozzle boot 1b sensor input

PB502

Nozzle boot2b sensor input

PA601

Output to totalizer 1a

PA602

Output to totalizer 2a

PB601

Output to totalizer 1b

PB602

Output to totalizer 2b

PVCA1

220 Vca Input for valves and contactors power

PA701 PA702

Output to valve 1a Output to valve 1a

PB701

Output to valve 1b

PB702

Output to valve 2b

P801

Output to contactor 1 (motor 1)

P802

Output to contactor 2 (motor 2)

SLOT.68

Connector to expand the number of nozzles (used in sixfold and eightfold dispensers) Jumper to select the number of fuelings

JP1

Jumper to select dispenser type

JP2 JP3

Reset Jumper

Position N

Normal operation

Position RST

Reset

Warning: On dispensers with 4 simultaneous fuelings (named "Quattro"), use specific EPROM for these models and additional RAM. 40 | TRAINING MANUAL (V.05 /2014)

GILBARCO VEEDER-ROOT DISPENSERS

CONNECTORS USED IN EVERY DISPENSER MODEL • Fourfold dispenser PHX-2421- Prime, PHD-2421- Prime Power CPU: PAC1 Output for the beeper: BEEP1 Calibration key: PL1 Communication: PTW1 Display 1a / 1b / 2a / 2b: PD1 Output to the an alphanumeric display: PDE1 Key management tecside: PMK1 Stainless Tecside 1st / 2nd: P100 / P200 Pulser 1st / 2nd: PA401 / PA402 Pulser 1b / 2b: PB401 / PB402 Nozzle 1st / 2nd: PA501 / PA502 Nozzle 1b / 2b: PB501 / PB502 Totalizer 1st / 2nd: PA601 / PA602 Totalizer 1b / 2b: PB601 / PB602 Power input of valves and contactors: PVC1 Valve 1a / 2a: PA701 / PA702 Valve 1b / 2b: PB701 / PB702 Contactor 1a: PA801 Contactor 1b: PB802

• Fourfold dispenser PHX-2422- Prime -Quattro, PHD-2422- Prime -Quattro CPUPower : PAC 1 Output to beeper: BEEP 1 Calibration key: PDL1 Communication: PTW1 Display 1a / 1b / 2a / 2b: PD1 Output to alphanumeric display: PDE1 Managerial keyboard key: PMK1 Stainless keyboard 1a/2a: P100 / P200 Pulser 1a/2a: PA401 / PA402 Pulser 1b / 2b: PB401 / PB402 Nozzle 1a/2a: PA501 / PA502 Nozzle 1b / 2b: PB501 / PB502 Totalizer 1a/2a: PA601 / PA602 Totalizer 1b / 2b: PB601 / PB602 Power input for valves and contactors: PVCA1 Valve 1a/2a: PA701 / PA702 Valve 1b / 2b: PB701 / PB702 Contactor 1a: PA801 Contactor 1b: PB802 TRAINING MANUAL (V.05 /2014) | 41

GILBARCO VEEDER-ROOT DISPENSERS

• PHD-3621- Prime Sixfold Dispenser CPU Power : PAC 1 Output to beeper: BEEP 1 Calibration key: PDL1 Communication: PTW1 Display 1a / 1b / 1c: PD1 (front) Display 2a / 2b / 2c: PD1 (rear) Output to alphanumeric display: PDE1 Managerial keyboard key: PMK1 Stainless keyboard 1a/2a: P100 / P200 Pulser 1a/2a: PA401 / PA402 Pulser 1b / 2b: PB401 / PB402 Nozzle 1a/2a: PA501 / PA502 Nozzle 1b / 2b: PB501 / PB502 Totalizer 1a/2a: PA601 / PA602 Totalizer 1b / 2b: PB601 / PB602 Power input for valves and contactors: PVCA1 Valve 1a/2a: PA 701 / PA 702 Valve 1b / 2b: PB 701 / PB 702 Contactor 1a: PA801 Contactor 1b: PB802 Expansion connector: SLOT.68 Connected to the interface with flat cable via CPU Interface 1 Pulser 1c / 2c: PC401 / PC402 Nozzle 1c / 2c: PC501 / PC502 Totalizer 1c / 2c: PC601 / PC602 Valve 1c / 2c: PC701 / PC702 Contactor 1c: PC803 Power input for valves and contactors: PVCA1 Jumper (JP1 and JP2) at position 6

• PHD-3622- Prime –Quattro sixfold dispenser CPUPower : PAC 1 Output to beeper: BEEP 1 Calibration key: PDL1 Communication: PTW1 Display 1a / 1b / 2a / 2b: PD1 Display 1c / 2c: PQD1 Output to alphanumeric display: PDE1 Managerial keyboard key: PMK1 Stainless keyboard 1a/2a: P100 / P200 Pulser 1a/2a: PA401 / PA402 Pulser 1b / 2b: PB401 / PB402 42 | TRAINING MANUAL (V.05 /2014)

GILBARCO VEEDER-ROOT DISPENSERS

Nozzle 1a/2a: PA501 / PA502 Nozzle 1b / 2b: PB501 / PB502 Totalizer 1a/2a: PA601 / PA602 Totalizer 1b / 2b: PB601 / PB602 Power input for valves and contactors: PVCA1 Valve 1a/2a: PA701 / PA702 Valve 1b / 2b: PB701 / PB702 Contactor 1a: PA801 Contactor 1b: PB802 Expansion connector: SLOT.68 Connected to the interface with flat cable via CPU Interface 1 Pulser 1c / 2c: PC401 / PC402 Nozzle 1c / 2c: PC501 / PC502 Totalizer 1c / 2c: PC601 / PC602 Valve 1c / 2c: PC701 / PC702 Contactor 1c: PC803 Power input for valves and contactors: PVCA1 Jumper (JP1 and JP2) at position 6

• PHD-4821- Prime eightfold dispenser CPU Power : PAC1 Output to beeper: BEEP1 Calibration Key: PC 1 Communication: PTW1 Display 1a / 1b / 2a / 2d: PD1 Display 1c / 2c / 1d / 2d: PQD1 Output to alphanumeric display: PDE1 Managerial keyboard key: PMK1 Stainless keyboard 1a/2a: P100 / P200 Pulser 1a/2a: PA401 / PA402 Pulser 1b / 2b: PB401 / PB402 Nozzle 1a/2a: PA501 / PA502 Nozzle 1b / 2b: PB501 / PB502 Totalizer 1a/2a: PA601 / PA602 Totalizer 1b / 2b: PB601 / PB602 Power input for valves and contactors: PVC A1 Valve 1a/2a: PA701 / PA702 Valve 1b / 2b: PB701 / PB702 Contactor 1a: PA801 Contactor 1b: PB802 Expansion connector: SLOT.68 Connected to the interface with flat cable via CPU Interface 1 TRAINING MANUAL (V.05 /2014) | 43

GILBARCO VEEDER-ROOT DISPENSERS

Pulser 1c / 2c: PC401 / PC402 Nozzle 1c / 2c: PC501 / PC502 Totalizer 1c / 2c: PC601 / PC602 Valve 1c / 2c: PC701 / PC702 Contactor 1c: PC803 Power input for valves and contactors: PVCA1 Jumper (JP1 and JP2) at position 6 Interface 2 Pulser 1d / 2d: PD401 / PD402 Nozzle 1d / 2d: PD501 / PD502 Totalizer 1d / 2d: PD601 / PD602 Valve 1d / 2d: PD701 / PD702 Contactor 1d: PD804 Power input for valves and contactors: PVCA1 Jumper (JP1 and JP2) at position 8

• PHD-4822- Prime –Quattro eightfold dispenser CPU Power : PAC1 Output to beeper: BEEP1 Calibration Key: PC 1 Communication: PTW1 Display 1a / 1b / 2a / 2b: PD1 Display 1c / 1d / 2c / 2d: PQD1 Output to alphanumeric display: PDE1 Managerial keyboard key: PMK1 Stainless keyboard 1a/2a: P100 / P200 Pulser 1a/2a: PA401 / PA402 Pulser 1b / 2b: PB401 / PB402 Nozzle 1a/2a: PA501 / PA502 Nozzle 1b / 2b: PB501 / PB502 Totalizer 1a/2a: PA601 / PA602 Totalizer 1b / 2b: PB 601 / PB 602 Power input for valves and contactors: PVCA1 Valve 1a/2a: PA701 / PA702 Valve 1b / 2b: PB701 / PB702 Contactor 1a: PA801 Contactor 1b: PB802 Expansion connector: SLOT.68 Connected to the interface with flat cable via CPU

Interface 1 44 | TRAINING MANUAL (V.05 /2014)

GILBARCO VEEDER-ROOT DISPENSERS

Pulser 1c / 2c: PC401 / PC402 Nozzle 1c / 2c: PC501 / PC502 Totalizer 1c / 2c: PC601 / PC602 Valve 1c / 2c: PC701 / PC702 Contactor 1c: PC803 Power input for valves and contactors: PVCA1 Jumper (JP1 and JP2) at position 6 Interface 2 Pulser 1d / 2d: PD401 / PD402 Nozzle 1d / 2d: PD501 / PD502 Totalizer 1d / 2d: PD601 / PD602 Valve 1d / 2d: PD701 / PD702 Contactor 1d: PD804 Power input for valves and contactors: PVCA1 Jumper (JP1 and JP2) at position 8

68 HYDRAULIC INTERFACE BOARD The hydraulic interface board is used only with the 468 ST-ELT / 09 board. The hydraulic Interface Board is the board used in-Plus PHD dispensers, sixfold and eightfold models to expand the capacity of the CPU activations, for the use of more nozzles from 2 to2. E.g: • Sixfold dispenser = 1 468 ST-ELT / 09CPU + 1 68 hydraulic interface board • Eightfold dispenser = 1 468 ST-ELT / 09CPU + 2 68 hydraulic interface board Main functionalities: • It detects the signals generated at the wrists and monitors the occurrence of errors. • It detects whether there is interruption in the electronic connections with the pulsers. • It forwards the electronic commands of activation of valves and contactors of the engine for the CPU board. • It forwards the signals emitted by the nozzles sensors to the CPU board. • It contains control relays in solid state, used to activate the contactors and solenoid valves.

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GILBARCO VEEDER-ROOT DISPENSERS

68 hydraulic interface board

Connector PVCA1

Description 220Vac Power Input for valves and contactors

P501

Pulser input 1c or 1d Pulser input 2c or 2d Nozzle boot sensor input 1c or 1d

P502

Nozzle boot sensor input or 2c 2c

P601 P602 P701 P702

Output to totalizer 1c or 1d Output to totalizer 2c or 2d Output to valve 1c or 1d Output to valve 2c or 2d Output to contactor 3 or 4 (motor 3 or 4)

P401 P402

P801 SLOT.68

JP1 and JP2

46 | TRAINING MANUAL (V.05 /2014)

Connector to connect the expansion cable

Position 6

Choose this position to the sixfold dispenser. In the case of eightfold dispensers, choose this position for the interface that represents nozzles 1c and 2c.

Position 8

In the case of eightfold dispensers, choose this position for the interface that represents nozzles 1d and 2d.

Jumper to select the interface

GILBARCO VEEDER-ROOT DISPENSERS

VERSION BY EPROM X MODEL The version for each dispenser model can be identified as shown below. The "XX" corresponds to the version number.

English Gilbarco Meter

Stratema Meter

PHX-1120, PHX-1220, PHX-1221 and PHX2220

XX.00.22

XX.00.02

PHX-1120-AV

XX.00.25

XX.00.05

Family

Dispenser models

PHX-1120-AV 200 PHX-1220-AV and PHX-1221-AV

XX.00.07 XX.02.26

XX.02.06

XX.02.22

XX.02.02

XX.02.23

XX.02.03

XX.01.22

XX.01.02

PMH-2421, PHD-2421, PHD-3621 and PHD4821

XX.03.22

XX.03.02

PMH-2422 and PHD-2422

XX.03.23

XX.03.03

PHD-3622 and PHD-4822

XX.03.24

XX.03.04

PHX-111-IP, PHX-111-IE, PHX-1120-I, PHX1220-I, PHX1221-I and PHX-2220-I

XX.00.2A

XX.00.0A

XX.00.2B

XX.00.0B

PHX-2421 Commercial PHX-2422 Dispensers PMH-1120, PMH-1220, PMH-1221, PMH2220, PHD-1221 and PHD-2221

Industrial PHX-1120-I-AV Dispensers PHX-1120-I-AV 200 PHX-1120-I-AV 400 PHX-1220-I-AV and PHX-1221-I-AV

XX.00.0D XX.00.0E XX.02.2C

XX.02.0C

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GILBARCO VEEDER-ROOT DISPENSERS

COMMUNICATION BOARDS

Current Loop. The technology used for communicating Gilbarco Veeder-Root Dispensers with concentrators is the Current Loop. The goal was to develop a communication board with relatively low cost, easy installation and maintenance in relation to the boards used in dispensers by other brands. Instead of voltage, this type of interface uses the current to transmit data, which is considered ideal for long distance communications in hostile environments, such as petrol stations, for its inherent insensitivity to electrical noise. In the active circuit is the power source, called Constant Current Generator. When Gilbarco VeederRoot manufactured its first fuel dispenser, it established the following specification: - All dispensers are passive. - The Concentrator must be active. Thus, Gilbarco Veeder-Root placed the responsibility to provide the current necessary for the proper functioning of communications in the Concentrator, and therefore defined the following standard:

Gilbarco Veeder-Root adopted 45 mA to ensure that the impedance at each dispenser is the least possible, and thus ensure maximum noise immunity The LED RX indicates the reception of data sent by the hub to the dispenser CPU. The LEDTX indicates transmission of data sent by the dispenser CPU to the concentrator. The LED R1 is in its normal state of operation, if it is off. If it is lit, it indicates that the connection cable between the interface and the concentrator is inverted.

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GILBARCO VEEDER-ROOT DISPENSERS

Current loop communication board

Connector PCOM1 PW2

HOW TO MEASURE Concentrator

Description Communication Input/Output to the CPU board Communication Input/Output with the Concentrator

In the multimeter in mA VDC scale the score is 45mA with maximum error tolerance of 5%

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GILBARCO VEEDER-ROOT DISPENSERS

How to calibrate. 1 - Check whether function 1 of command 9 equals 1; 2 - Switch on the calibration key; 3 - Turn the keyboard key to the Managerial mode; 4 – Press key P1; 5 - Type: 51 to calibrate nozzle 1a block. 52 to calibrate nozzle 2b block. 53 to calibrate nozzle 1c block. 54 to calibrate nozzle 1d block. 61 to calibrate nozzle 2a block. 62 to calibrate nozzle 2b block. 63 to calibrate nozzle 2c block. 64 to calibrate nozzle 2d block. 6 – Press key ENTRA (ENTER); 7 - Remove the receptacle nozzle and fuel the sealed bucket; 8 - Return the nozzle to the receptacle; 9 - Type the volume fueled in the sealer bucket (20000 ml). 10 – Press key ENTRA; 11 - Turn off the Managerial key; 12 - Finally, turn off the calibration key.

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GILBARCO VEEDER-ROOT DISPENSERS

MULTIMEDIA KIT (MONITOR LCD).

The dispensers are equipped with large motors. There are two types of kits, economic which is made with LCD screens that use pen drive or SD card. or the complete kit consisting of equipment and programs that allow to transmit information, content and vignettes, making it possible to update and manage online remotely. The set consists of two basic modules, which are: Dispenser Module and Server Module. Each of the modules have equipment and/or systems that when interconnected, allow the fuel dispenser to become a vehicle of communication. PENDRIVE KIT

It is mandatory to respect the supported video and photo formats. FILE TYPE

SUPPORT FORMAT

GREAT PARAMETERS

EXTENSION

BITRATE

MAXIMUM RESOLUTION

.MPG

10 MBPS

720 X 480

.JPG

NOT APPLICABLE

8000 X 8000

640 X 480 VIDEO

Photo (slideshow)

MPEG1 MPEG2

JPEG

BITRATE = 3 Mbps 720 X 480 Or 1280 x 720 SIZE < 1MB

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GILBARCO VEEDER-ROOT DISPENSERS

Troubleshooting Issue

Monitor(s) do not switch on

No presentations projected in monitors of 1 dispenser

Cause Power cable(s) of the monitor disconnected inside the dispenser Power cable(s) of the monitor disconnected in the monitor Line filter off Line filter with a blown fuse Monitor(s) off Monitor(s) off VGA Cable(s) disconnected in the video receiver VGA Cable(s) disconnected in the video monitor Network cable disconnected in the video receiver Network cable disconnected in the video transmitter Video receiver power cable disconnected in the receiver Video receiver power cable disconnected in the line filter Line filter off Line filter with a blown fuse Network cable with a bad contact in the video receiver Network cable with a bad contact in the video transmitter Network cable criped with wires inverted in the video receiver Network cable criped with wires inverted in the video receiver Network cable mesh with no connection with video receiver Network cable mesh with no connection with video receiver Video receiver blown Video transmitter blown

No presentation projected in the monitors of al dispenser

Server (PC) off No internet connection Monitor(s) off VGA cable disconnected in the video transmitter VGA cable disconnected in the server (PC) Transmitter power cable disconnected at the transmitter Transmitter power cable disconnected in the No-break Video transmitter blown

Server (PC) will not switch on

52 | TRAINING MANUAL (V.05 /2014)

Action Connect power cable(s) Connect) power cable(s) Turn on line filter Replace fuse Turn on monitor(s) Turn on monitor(s) Connect VGA cable Connect VGA cable Connect cable Connect cable Connect cable Connect cable Turn on line filter Replace fuse Crimp the cable again Crimp the cable again Crimp the cable again Crimp the cable again Crimp the cable again Crimp the cable again Replace video receiver Replace video transmitter Turn on server (PC) Check Connection Turn on Monitor(s) Connect VGA cable Connect VGA cable Connect cable

Server cable (PC) disconnected at the server (PC)

Connect cable Replace video transmitter Connect cable

Server cable (PC) disconnected in the no-break

Connect cable

GILBARCO VEEDER-ROOT DISPENSERS

Management Programming Or Predetermination Keyboard Stainless keyboard with 18 keys, high resistance to weathering and touches, and very low maintenance. It has a Double function Selector key for management programming or predetermination. It also has an alphanumeric display for indication of programming, and for reading the failure advised on the "Price per Liter" display, corresponding to the nozzle that is experiencing the error.

Keyboard front

Keyboard rear

Stainless keyboard used in Plus model dispensers

Detailing of the stainless keyboard used in Plus model dispensers TRAINING MANUAL (V.05 /2014) | 53

GILBARCO VEEDER-ROOT DISPENSERS

PREDETERMINATION MODE In the Stainless keypad, by the predetermination mode, you can: • Predetermine value ($)" or "liters (vol)". • Predetermine, in keys P1 and P2, the 2 values or the 2 most fueled volumes (liters). By pressing these keys, it is also possible to add up the programmed values. E.g: P1 = 20 and P2 = 30, so P1+P1 = 40, P2+P2 = 60, P1+P2 = 50 MANAGERIAL MODE In the stainless keyboard, by the managerial mode, it is possible to: • Read and clear the shift totals. • Read the last 54 fuelings. • Read the last 54 calibrations and when (date) they were performed. Command Keys Function: P1: Enters the programming mode. • P2: Returns to operational mode. • $: activated the reading of finishing value per accumulated shift. • Vol: Triggers the reading of finishing volume (liters) per cumulative shift, the reading of the last 54 fuelings and the last 54 calibrations accumulated. • C: Deletes incorrect data or leaves the finishing reading(s) • E (Enter): Finish the input information.

COMPLETE PROGRAMMING Warning: (*) = Original setup. Command 1: Price per liter programming See detailed basic programming on page 84. Command 2: Communication 0: Deactivated (*) 1: Activated Command 3: Maximum volume allowed per fueling 1: Dispenser front 2: Dispenser Rear E: Insert desired volume E: Confirm typed volume

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GILBARCO VEEDER-ROOT DISPENSERS

Command 4: Memory Cleaning in case of error 0: Do not clean (*) 1: Clean Command 5: Info on the software 1: Version 2: Date (*) Command 6: Assorted configurations Function 1: Decimal point for total payable 1: XXXXXX 2: XXXXX.X 3: XXXX.XX (*) 4: XXX.XXX Function 2: Decimal point for Price per liter 1: XXXX 2: XXX.X 3: XX.XX 4: X.XXX (*) Function 3: (Liters) Volume Decimal point 0: XXX.XXX (*) 1: XXXX.XX Function 4: Submerged dispenser 0: Not submerged (*) 1: Submerged Function 5: Beeper 0: Off (*) 1: On Function 6: Number of digits in the "Total Payable" Display 0: XXX.XX 1: XXXX.XX (*) Function 7: Point or comma 0: Point (*) 1: Comma

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GILBARCO VEEDER-ROOT DISPENSERS

Function 8: Predetermination Validity 0: Disabled 1: 5 seconds 2: 15 seconds 3: 30 seconds (*) 4: 45 seconds 5: 60 seconds 6: 75 seconds 7: 90 seconds 8: 120 seconds Function 9: Automatic deactivation of engines and valves after lack of pulses 0: Disabled 1: 5 seconds 2: 15 seconds 3: 30 seconds 4: 45 seconds 5: 60 seconds (*) 6: 75 seconds 7: 90 seconds 8: 120 seconds Function 10: Beeper after the sleep time of motors and valves 0: Disabled 1: 5 seconds 2: 15 seconds 3: 30 seconds 4: 45 seconds 5: 60 seconds 6: 75 seconds 7: 90 seconds 8: 120 seconds Function 11: Shutdown of high flow valve 0: 250 ml (*) 1: 450 ml 2: 650 ml 3: 850 ml 4: 1,050 ml 5: 1,250 ml 6: 1,450 ml 7: 1,650 ml 8: 1,850 ml Function 12: Allow the fuel output with price per liter equal to zero 0: Not allowed (*) 1: Allowed 56 | TRAINING MANUAL (V.05 /2014)

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Function 13: Clear last fueling. Warning: this option is only valid when communication is enabled 0: After the test of displays (*) 1: Before the test of displays Function 14: Time to switch on motor and the valve, after the nozzle activation 1: 1 second 2: 2 seconds 3: 3 seconds (*) 4: 4 seconds 5: 5 seconds 6: 6 seconds 7: 7 seconds 8: 8 seconds 9: 9 seconds Function 15: Insert integer numbers when using the Predetermination keyboard 0: Disabled (*) 1: Enabled Function 16: Flow meter 0: Disabled 1: Enabled Function 18: Test of the segments of displays 0: Disabled (*) 1: Enabled Command 7: Dispenser logical address 1 to 16 Command 9: Special configurations Function 1: Calibration type 0: Mechanical calibration (*) 1: Electronic Calibration

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Function 2: Reset 0: Do not reset (*) 1: Resets Function 3: Totalizers 0: 1 totalizer nozzle (*) 1: 1 totalizer per product

DETAILED PROGRAMMING OF PRICE PER LITRE 1. The following dispenser models use board referred to as CPU 12 ST-ELT/09 (see page 61) or CPU 468 ST-ELT/09 board (see page 67). 2. To enter or leave programming mode: Turn the selector key to the managerial function Type

to enter programming mode.

Type

to leave programming mode.

Turn the selector key towards predetermination function 3. How to identify the dispenser side: Side 1 = dispenser front = connection box side Side 2 = dispenser rear = the opposite side to the connection box

Get to know how to program price per liter, step by step:

Single dispenser: PHX-1120-Plus

Type

+

+

+

+ the price +

+

Dual dispenser: PHX-1220-Plus, PHX-1221-Plus, PHD-1221-Plus Double dispenser: PHX-2220-Plus, PHD-2221-Plus

Type

+

+

58 | TRAINING MANUAL (V.05 /2014)

+

+ nozzle price 1 +

+

+

+ nozzle price 2 +

+

GILBARCO VEEDER-ROOT DISPENSERS

Fourfold dispenser: PHX-2421-Plus, PHX-2422-Plus-Quattro, PHD-2421-Plus, PHD-2422-Plus-Quattro

Type

+

+

+

+

+ nozzle price 1 +

+

+

+

+ nozzle price 2 +

+

If necessary to program different prices for each dispenser side, follow the walkthrough below: Type

+

+

+

nozzle price 2 side 1 + +

+ +

+ +

+ nozzle price 2 side 2 +

+ nozzle price 1 side 1 + +

+

+

+

+ nozzle price 1 side 2 +

+ +

+ +

+

Sixfold Dispenser: PHD-3621-Plus, PHD-3622-Plus-Quattro

Type

+

+

+

+

+ +

+

+ nozzle price 1 +

+ nozzle price 3 +

+

+

+

+ nozzle price 2 +

+

If necessary to program different prices for each dispenser side, follow the walkthrough below:

Type

+

+

+

nozzle price 2 side 1 + +

+ +

+ +

+ nozzle price 1 side 2 + +

+ nozzle price 3 side 2 +

+ nozzle price 1 side 1 + +

+

+

+ nozzle price 3 side 1 + +

+

+ +

+ +

+ nozzle price 2 side 2 +

+ +

+

+

+

Eightfold Dispenser: PHD-4821-Plus, PHD-4822-Plus-Quattro

Type +

+

+ +

+ +

+

+ nozzle price 1 +

+ nozzle price 3 +

+

+ +

+ +

+

+ nozzle price 2 +

+ nozzle price 4 +

+

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If necessary to program different prices for each dispenser side, follow the walkthrough below:

Type

+

+

+

+

nozzle price 2 side 1 +

+

+ nozzle price 4 side 1 + + +

+ +

+

+ +

+ nozzle price 2 side 2 + +

+ nozzle price 1 side 1 +

+ nozzle price 4 side 2 +

+

+ nozzle price 3 side 1 + +

+

+ +

+ +

+ +

+

+ nozzle price 1 side 2 + +

+

+

+ nozzle price 3 side 2 +

+ +

+

DETAILED PROGRAMMING OF LOCAL AND REMOTE MODE Local Mode:

+

+

+

+

+

+

+

+

Remote Mode:

+

+

DETAILED PROGRAMMING OF CHANGE OF LOGICAL ADDRESS

Type

+

+

+

+ logical address in front of the dispenser +

logical address in the back of the dispenser +

+

+

+

DETAILED PROGRAMMING OF ELECTRONIC CALIBRATION 1. Turn on the calibration key. 2. Turn the selector key to the management function. 3. Type

in managing tecside.

4. Type as indicated in the table below. 5. Type . 6. Take the fueling from the corresponding Nozzle boot (receptacle) and fuel a sealer bucket. 7. Return the supply nozzle to the nozzle (receptacle) corresponding and press key 8. In the managerial keyboard, enter the volume read in the sealer bucket. 60 | TRAINING MANUAL (V.05 /2014)

.

+

GILBARCO VEEDER-ROOT DISPENSERS

9. Press key . 10. Disconnect the calibration switch. 11. Turn the selector switch to the predetermination function.

Table regarding item 3: Dispenser(s) PHX-1120-Plus PHX-1220-Plus, PHX-1221Plus, PHX-2220-Plus, PHD-1221Plus, PHD-2221-Plus PHX-2421-Plus, PHX-2422Plus-Quattro, PHD-2421-Plus, PHD-2422-Plus-Quattro

PHD-3621-Plus, PHD-3622Plus-Quattro

PHD-4821-Plus, PHD-4822Plus-Quattro

Type on the keyboard +

to calibrate block 1

+

to calibrate block 1

+

to calibrate block 2

+

to calibrate block 1 on side 1

+

to calibrate block 2 on side 1

+

to calibrate block 1 on side 2

+

to calibrate block 2 on side 2

+

to calibrate block 1 on side 1

+

to calibrate block 2 on side 1

+

to calibrate block 3 do side 1

+

to calibrate block 1 on side 2

+

to calibrate block 2 on side 2

+

to calibrate block 3 on side 2

+

to calibrate block 1 on side 1

+

to calibrate block 2 on side 1

+

to calibrate block 3 on side 1

+

to calibrate block 4 on side 1

+

to calibrate block 1 on side 2

+

to calibrate block 2 on side 2

+

to calibrate block 3 on side 2

+

to calibrate block 4 on side 2

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VISUALIZATION OF THE LAST 54 FUELINGS Turn the selector key to the management function.

To visualize the last fueling, press

+

.

To view the previous fuelings, press the key

continuously until the desired fueling.

To return to the last fueling, press the button

.

To leave the fueling display, press the button at any time predetermination function.

and turn the selector key to the

PLUS MODEL DISPENSER ERROR CODES Meet the error codes that can be featured on the alphanumeric display topside: PPL display code

Tecsid display message

Message meaning

FP

Failure in Pulser

Failure in Pulser

CE

Not calibrated meter

Not calibrated meter

to

Inactive nozzle timeout

Nozzle out of the receptacle timeout

Et

Totalization data error

Error in totalization data

Ft

Total failure. Electromechanical

Failure in electromechanical totalizer

eC

Calibration in progress

Triggered calibration key

Ca

Jumper reset active

Master reset jumper triggered

bF

Nozzle out of receptacle

Nozzle out of the receptacle when activating the dispenser

FE

-

Power failure

CF

Conversion factor error

Error in the Conversion factor

Jumper reset on

Reset Jumper connected to the CPU

Cb

Jumper OK

Error in the jumper setting

F6

Failed interface

Failure in sixfold jumper configuration interface

F8

Failed interface

Failure in eightfold jumper configuration interface

Pu

PPL ZERO

Price equal to zero

CH

Enabled Management key

Enabled Management key

eS

Error in the software

Error in eprom software defect

La

Open loop

Open loop Automation

Concentrator does not request the dispenser Failure in the meter

Concentrator does not request the dispenser

rr

nC Fd

CONNECTIONS

62 | TRAINING MANUAL (V.05 /2014)

Failure in the meter (meter turned before the end of displays tests)

GILBARCO VEEDER-ROOT DISPENSERS

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RECOMMENDATIONS

Strictly complies with the applicable standards "Electrical Installations in Explosive Atmosphere - NBR 5418" or compatible standards.

ELECTRICAL FACILITIES

DISPENSER ENERGYZING The powering of the engine and electronic assembly must be independent. The electronic set of the nominal supply voltage is 220 Vca (variation of more or less15%). For sites with 380 Vac, connect one of the phases to the neutral.

ELECTRICAL BOARD The electrical panel of the engines and of the electronic set must be independent of the other power supplies of the station, dedicated, for example, to lighting, convenience store, car wash and other equipment such as elevator to exchange oil, compressor, air conditioning, etc. We recommend that each sector or station store has its independent electrical panel, and that the distribution of AC power grid loads is "balanced", avoiding overheating of the power distribution cables and circuit breakers, which can affect the proper functioning of electronic set of the dispenser during a fall or return of electricity.

PROTECTION AGAINST ELECTRICAL DISCHARGES To protect against electrical discharges, we recommend installing a mixed system of protection in the electrical panel entry, with the circuit breaker. This mixed system can be composed of spark gap with atmosphere of noble gases (SVPs), metal oxide varistors (SIOVs) and suppressor diodes (TAZ).

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Warning! • The placement of protection against electrical discharges is the responsibility of the station owner or the corresponding Distributor. • The efficiency of protection against electrical discharges depends on proper grounding, which will send overloads to the ground wire. • Where it is established that one or more pieces of the dispenser have been damaged due to an electrical discharge, such parts lose workmanship warranty.

DISPENSER GROUNDING The grounding of the dispenser must have ground resistance lower or equal to 5 Ohms. One should place as many rods as necessary to achieve this value. Each dispenser must have its own grounding (a rod for each dispenser), which must be connected to the grounding / stem of the other dispensers of the station, if any. The grounding rod must be "cooperweld", copper-made with steel core. It is, at least, 2.5 x 1/2 "in diameter and is connected by a single flexible wire of, at least, 10 mm². We recommend one NEVER connects the neutral to the grounding of the dispenser.

ELECTRICAL NOISE The electronic set of Phoenix Dispensers, like any precision equipment controlled by microprocessor, is subject to malfunction due to noise and/or electrical interference, mainly caused by: • Electric panels, cable and/or poorly sized breakers. • Lack of use of busbars under the dispensers (use of cables with amendments/variances). • Loose screws in circuit breakers and busbars of electric panels, generating bad connection. • Incorrect load distribution in the overall energy and/or other "unbalanced" frames. • Lack of protection against electrical discharges in the general breaker of the general framework, or incorrect connection of the protection (ungrounded or neutral). • Connection of two or more engines on the same circuit breaker of the dispenser(s). • Lack of use of independent metal electroducts, one for the electric grid and one for the dispenser communication.

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• Deficient grounding connections (terminals / loose connectors or with bad contact) or improper grounding. • Amendment in the AC network cables or dispenser power cables. • Other equipment powered by the dispenser power grid.

GENERAL RECOMMENDATIONS • When installing the dispenser on the island, make sure that it is properly leveled. • To prevent the engine and the dispenser CPU from blowing, make sure the local voltage is recommended for the engine and the electronic dispenser head. • If balance cannot be achieved, or if the network is too unstable, use an isolation auto-transformer. • It is recommended that the grounding is less than or equal to 5 Ohms. • Never connect the ground wire to the neutral busbar. • Make sure that the ground wire is connected to the recommended location, in the connection box. • Never energize the dispenser with a fueling nozzle out of the nozzle boot (receptacle) • Do not stretch the engine belt beyond the normal not to increase the current, avoiding the abrupt stop of the dispenser motor. • Avoid the pumping unit to spin anti-clockwise. Remove the belt, start the motor and make sure the direction is correct - clockwise. • Make sure that nozzles and hoses are properly installed and make sure that there are no leaks in the connections. • During the start up of the dispenser, let go by the dispenser at least 50 liters of fuel. • If these procedures are not met, there may be loss of manufacturing warranty.

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DISPENSER MAINTENANCE: PREVENTION AGAINST ACCIDENTS

The maintenance of dispensers is performed in hazardous environment: fuels, flammable vapors and high electrical voltage. Failure to follow the safety procedures can result in electric shock, fire and/or explosion, may cause serious injury or death. 1. Before starting a preventive or corrective maintenance, the technician must block the dispenser operation, by isolating both the dispenser and any area around it, besides marking the site to perform a job safely for itself, hindering the movement of third parties in order to avoid any possibility of accidents.

2. After isolating the area, the technician must protect himself/herself with all EPIs (personal protective equipment) applicable and separate the adequate tools to the procedure to be performed.

3. Then the technician must check whether the circuit breaker of the dispenser is off. Before starting the maintenance, the technician should also make sure he/she eliminated all possible causes that cause accidents.

4. Once he/she finishes the maintenance, the technician must: • Collect and save all materials used, such as tools, equipment and support signaling. • Clear and leave the organized site. Warning: If there are cloths and / or wet fuel tows, such materials should be disposed of in a specific place, as required by regulatory authorities, with respect to safety and the environment. • Search the responsible for the station - track manager or general manager to show him/her the service performed and the site in order.

Warning! Return to the station to repair the same defect is costly to the maintainer company and argues against the professional capacity of the technician responsible for the maintenance badly performed.

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NOTES

68 | TRAINING MANUAL (V.05 /2014)