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Customized Parts Catalog for Engine Model

QSM11 CONSTRUCTION

Prepared Specifically for:

ST 14- SCOOPTRAM ATLAS COPCO URE KLERKGATAN 21 OEREBRO, SE-70191 SWEDEN Engine Serial Number: 35236848

Customized Parts Catalog for Engine Model

QSM11 CONSTRUCTION

Prepared Specifically for:

ST 14- SCOOPTRAM ATLAS COPCO URE KLERKGATAN 21 OEREBRO, SE-70191 SWEDEN Engine Serial Number: 35236848

Cummins Inc. Box 3005 Columbus, Indiana, U.S.A., 47202 Copyright姝 2008 Cummins Inc.

Bulletin No.35236848

Printed in U.S.A.

Cummins Inc. New Parts Warranty Heavy Duty COVERAGE PRODUCTS WARRANTED These warranties apply to New Parts marketed by Cummins for its engines (except those for A, B, and C series engines). They apply anywhere in the world where service is available through a Cummins distributor or full service dealer.* BASE WARRANTY The Base Warranty covers any failures of parts on or after March 31, 1986, which result, under normal use and service, from defects in workmanship or material (Warrantable Failures). The coverage on cylinder kits designated by Cummins as ″Premium Plus″ extends two years, 200,000 miles (321,870 kilometers) or 7,200 hours of operation, whichever occurs first, from the date of first installation. The coverage on other parts extends one year, 100,000 miles (160,935 kilometers) or 3,600 hours of operation, whichever occurs first, from the date of first installation. EXTENDED MAJOR COMPONENTS WARRANTY The Extended Major Components Warranty covers Warrantable Failures on or after March 31, 1986, of engine cylinder blocks, crankshafts, flangeless NT camshafts** and connecting rods (Covered Parts). Bushing and bearing failures are not included. This coverage begins with the expiration of the Base Warranty and ends three years, 300,000 miles (482,805 kilometers) or 10,800 hours of operation, whichever occurs first, from the date of first installation. Both the Base Warranty and Extended Major Components Warranty apply to all Owners in the chain of distribution, and coverage continues to all subsequent Owners until the end of the respective periods of coverage.

CUMMINS RESPONSIBILITIES DURING THE BASE WARRANTY Cummins will pay for all parts and labor needed to repair the damage to the engine resulting from the Warrantable Failure. All labor costs will be paid in accordance with Cummins published Standard Repair Operation guidelines. Cummins will pay for the lubricating oil, antifreeze, filter elements, and other maintenance items that are not reusable due to the Warrantable Failure. Cummins will pay reasonable labor costs for engine removal and reinstallation when necessary to make the warranty repair. When the parts are installed in a non-automotive engine, Cummins will pay reasonable travel expenses for mechanics to and from the engine site, or the repair dock in the case of a marine engine, including meals, mileage and lodging when it is necessary for mechanics to make on-site warranty repairs. DURING THE EXTENDED MAJOR COMPONENTS WARRANTY Cummins will pay for the Covered Part and for any Covered Part damaged by a Warrantable Failure of another Covered Part.

OWNER RESPONSIBILITIES DURING THE BASE WARRANTY Before expiration of the warranty, Owner must give notice to Cummins distributor or full service dealer* of a failure considered to be warrantable and have the repair performed by such facility. If the part was installed in an automotive engine, the Owner must deliver the engine to the repair location. If installed in a marine engine, Owner is responsible for the cost of towing the boat to a repair dock and for any associated docking and harbor charges. Owner is responsible for the cost of lubricating oil, antifreeze, filter elements and other maintenance items replaced during warranty repairs except where such items are not reusable due to a Warrantable Failure. DURING THE EXTENDED MAJOR COMPONENTS WARRANTY Before expiration of the warranty, Owner must give notice to a Cummins distributor or full service dealer* of a failure considered to be warrantable and deliver the defective and damaged Covered Parts to such facility. Owner is responsible for the cost of all parts needed for the repair except for the defective Covered Part and for any Covered Part damaged by a Warrantable Failure of another Covered Part. Owner is responsible for the cost of all labor needed to repair the engine, including the labor to remove and reinstall the engine. When Cummins elects to repair a part instead of replacing it, Owner is not responsible for the labor needed to repair the part. Owner is responsible for the cost of lubricating oil, antifreeze, filter elements and other maintenance items replaced during the repair. DURING BOTH WARRANTIES At the time when the parts are installed, Owner is responsible for the preparation of a written record containing the following: (1) the date of installation of the parts; (2) the engine serial number; (3) the engine miles, hours or kilometers of operation; (4) the parts installed, and (5) the location of the parts in the engine. The purpose of this record is to protect Owner’s interests and support any claim for a Warrantable Failure. Owner is responsible for the operation and maintenance of the engine as specified in Cummins Operation and Maintenance Manuals. Owner is responsible for communication expenses, meals, lodging and similar costs incurred by Owner as a result of a Warrantable Failure. Owner is responsible for non-engine repairs and for ‘‘down time’’ expenses, cargo damage and all business costs and losses resulting from a Warrantable Failure. CUMMINS IS NOT RESPONSIBLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES.

LIMITATIONS Cummins is not responsible for failures resulting from Owner or Operator abuse or neglect, such as: operation without adequate coolant, fuel or lubricants; overfueling; overspeeding; lack of maintenance of lubricating, cooling or air intake systems; improper storage, starting, warm-up, run-in or shutdown practices. Cummins is also not responsible for failures caused by incorrect fuel, or by water, dirt or other contaminants in the fuel. Cummins does not warrant parts supplied by Cummins which bear the name of another company. These parts are warranted by their manufacturers and not by Cummins. This category of parts includes, but is not limited to: hydraulic pumps, alternators, starters, fans, air conditioning compressors, clutches, steering pumps, transmissions, torque converters, marine gears, air cleaners, filters and non-Cummins air compressors, power steering pumps, and engine compression brakes. Parts provided may be new Cummins, Cummins approved rebuilt parts, or repaired parts. Cummins is not responsible for failures resulting from the use of parts not approved by Cummins. Before a claim for excessive oil consumption will be considered, Owner must submit adequate documentation to show that consumption exceeds Cummins published standards. This warranty does not apply to parts furnished by Cummins at no charge to the Owner.

Page ii

Customer Service Information This Customized Parts Catalog contains parts information for the following Cummins Engine:

Engine Data Model Number Serial Number Shop Order Number Build Plant Build Date Fuel Pump Part Number Fuel Pump Calibration Engine Configuration Number CPL Number

QSM11 35236848 SO52972 JAMESTOWN ENGINE PLANT 06AUG08 3090942 Z003 D353020CU02 CPL8608

Certain basic engine components have been matched to give optimum performance to your engine. The part numbers listed in this catalog for these components are for a standard engine configuration. When ordering any of the Control Parts List (CPL) components listed below, please order by part description and engine serial number. Reference to the CPL number stamped on the engine data (name) plate will also help identify the proper service parts for your engine.

This catalog was compiled using the most current information as of 20-JAN-09.

USER INFORMATION . Parts numbers appearing in ( ) are for identification purposes only and should not be used when ordering service replacement parts. . The reference numbers appearing on the art pages is for publication use only. . Assembly content is shown by part number indentation. . Options are engineered production part groupings, specifically used for compiling engine orders. . Option numbers are for reference only and are not sold for service. . Use assembly and not option content to determine service parts replacement. . Always specify engine model and serial number when ordering parts from this catalog. . Continual product improvement causes the constant obsoletion and replacement of part numbers. Service Parts you receive may not be the part number as those listed in this parts catalog.

Page iii

Page iv

Table of Contents Page No. Accessory Drive Pulley ............................................. 2 Agency Approval ...................................................... 5 Air Compressor Inlet .............................................. 23 Air Compressor Plumbing ...................................... 24 Air Intake Connection ............................................. 54 Air Intake Manifold ................................................. 55 Air Intake Manifold Mounti ...................................... 57 Air Transfer Connection .......................................... 59 Alternator Drive ...................................................... 36 Alternator Mounting ................................................ 35 Breather Plumbing ................................................. 19 CALIBRATION,FUEL PUMP ................................... 39 Cam Follower Lever ............................................... 17 Camshaft ............................................................... 94 Connecting Rod ..................................................... 91 Coolant Heater Starting Ai ...................................... 22 Corrosion Resistor ................................................ 125 Crankshaft ............................................................... 9 Cylinder Block ......................................................... 7 Cylinder Block Plumbing ........................................ 18 Cylinder Head ........................................................ 97 Cylinder Head Mounting ......................................... 88 Cylinder Liner Kit ..................................................... 8 Dataplate ............................................................... 32 Electrical Accessories ............................................ 29 Electronic Control Cooler ....................................... 83 Engine Brake ......................................................... 30 Engine Control Module ........................................... 80 Engine Piston Kit ................................................... 93 Etr Cnt Mdl Wrg Harness ..................................... 133 Exhaust Clamp ..................................................... 136 External Control Module Wi .................................. 135 Fan Drive ............................................................... Flywheel ................................................................. Flywheel Housing ................................................... Front Engine Support ............................................. Front Gear Cover ................................................... Front Gear Train ..................................................... Fuel Plumbing ........................................................ Fuel Pump ............................................................. Fuel Pump Coupling .............................................. Fuel Pump Drive .................................................... Fuel Pump Fitting .................................................. Full Flow Oil Filter ..................................................

38 51 43 37 53 26 50 45 48 28 40 64

Gear Housing ......................................................... 13 Hand Hole Cover ................................................... 77 Idler Gears ............................................................. 15 Injectors ................................................................. 98 Lifting Bracket ........................................................ 61 Lube Oil Accessory Manifol .................................... 69 Page 1

Page No. Lube Oil Cooler ...................................................... 63 Lube Oil Pump ....................................................... 71 Main Bearings ........................................................ 11 Nameplate ............................................................. 72 Oil Oil Oil Oil

Cooler Water Plumbing ................................... 127 Filler Arrangement ............................................ 75 Level Gauge ..................................................... 67 Pan ................................................................... 79

Paint ..................................................................... 107 Piston Cooling Nozzle ............................................ 89 Radiator Plumbing ................................................ 104 RATING,FUEL ........................................................ 49 Ref Compressor Mtg .............................................. 21 Rocker Lever ........................................................ 101 SOFTWARE,CALIBRATION .................................. 105 SOFTWARE,CUS INTERFACE ............................... 27 Starter Mounting ................................................... 106 Starting Motor ....................................................... 108 Thermostat ............................................................. 31 Thermostat Housing ............................................. 117 Thermostat Hsg Plumbing .................................... 118 Torque Converter Cooler ....................................... 119 Turbocharger .......................................................... 85 Turbocharger Arrangement ..................... 111, 113, 114 Turbocharger Plumbing ........................................ 121 Valve Cover .......................................................... 123 Vibration Damper ................................................... 25 Water Pump ................................................. 128, 131 Option Number Index ............................................. A-1 Part Number Index ................................................. B-1

Group No. 09.03

Ref No.

Part Number

Option No. AD2061

Accessory Drive Pulley

Part Name

Req

Remarks

ACCESSORY DRIVE PULLEY OPTION AD2061 Intended Drive: Refrigerant Compressor Pulley Rotation: Same as Engine Crankshaft Horsepower Drive Limitation (hp): 30 Side Load Limitation (lb): 350 Pulley Diameter: 198.00mm (7.8″) Pulley Groove: Poly V 6 Rib ″K″ Pulley Groove Location: 96.67mm (3.81″) Drive Ratio: Turns at Engine Speed Use On Fuel Pump Side (Left Side) of Engine 1 2 3

4082570 3818229 3818463

Pulley, Accessory Drive Screw, Hexagon Head Cap Washer, Plain

1 1 1

Page 2

M20 x 2.50 x 50 M20

NOTES

Group No. 01.06.1

Agency Approval

Page 4

Option No. AP2087

Group No. 01.06.1 Ref No.

Option No. AP2087

Agency Approval

Part Number

Part Name

Req

Remarks

AGENCY APPROVAL Agency Approval

OPTION AP2087

1

4923474

Dataplate

1

2

3882893

Tape

1

Page 5

Certified by: EPA,CARB,EU Application: Nonroad Cert Level: Tier 3,Tier 3,STIIIA Special Allowance: None Certification Agent: EPA,CARB,VCA N/A Fuel Type: Diesel Centinel Compatible: No Dataplate to be tape mounted. Contact csr in memphis with appropriate ES n data to receive dataplate.

Group No. 01.01

Cylinder Block

Page 6

Option No. BB2706

Group No. 01.01 Ref No.

Option No. BB2706

Cylinder Block

Part Number

Part Name

Req

Remarks

CYLINDER BLOCK OPTION BB2706 Hyd Dri Gear Max Torque Capability: 58.394 Nm (43 lb.ft) Increased Soot Level Capability: No Geometry Revised: No 1 2 3 4 5 6 7 8 9 10 10 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

4060394 (3329058) 148555 179063 3014754 3014755 3014756 3820566 3008466 3026758 4060388 4060391 3026961 3803504 3019631 3328742 3895832 70550 142207 3007635 3007632 3008446 3008468 3026231 3037536 3037536 3037537 3046202 (3040810) 3046201 3069728 3068979 3010146 3821725 3042619 (2864390)

Block, Cylinder Block, Cylinder Dowel, Pin Plug, Retainer Washer, Plain Disc, Valve Spring, Compression Bushing Plug, Pipe Seat, Prs Regulator Valve Cap, Main Bearing Cap, Main Bearing Cap, Main Bearing Kit, Screw Hex Head Cap Washer, Plain Screw, Hexagon Head Cap Stud Dowel, Pin Dowel, Pin Plug, Expansion Plug, Expansion Dowel, Pin Plug, Pipe Dowel, Ring Plug, Threaded Plug, Threaded Seal, O Ring Plug, Threaded Plug, Threaded Seal, O Ring Sensor, Viscosity Plunger, Prs Regulator Spring, Compression Plug, Retainer Nipple, Coupling Verified Esn Stamp

3053349

Dowel, Pin

1 1 2 1 1 1 1 7 2 1 1 1 6 14 1 1 7 1 2 4 5 3 1 3 4 1 1 1 1 1 1 1 1 1 1 1

Recon Equivalent 4603494RX

3/4 Inch.

1/4 NPT No. 4 Only

1/2 Inch. M14 x 1.50 x 160 M10 x 1.00 x 50

1/2 NPT 9/16 - 18 UNF 9/16 - 18 UNF 3/4 - 16 UNF Oil.

SERVICE PLUG 1

Page 7

applications not requiring hydraulic drive.

Group No. 01.01.1

Ref No.

Option No. BB2706

Cylinder Liner

Part Number

Part Name

Req

Remarks

CYLINDER LINER KIT OPTION BB2706 1 2

3803703 (3080760) 3047188

Kit, Cylinder Liner Liner, Cylinder Seal, Rectangular

6 1 1

LINER SHIM 3032623 3034663

Shim Shim

A/R A/R

Page 8

0.005 inch 0.008 inch

Group No. 01.02

Ref No.

Option No. BB2706

Crankshaft

Part Number

Part Name

Req

Remarks

CRANKSHAFT OPTION BB2706 1 2 3

3073707 S 300 3084445

Crankshaft Key, Plain Woodruff Gear, Crankshaft

1 1 1

REPAIR PARTS 4 4 4 4 5

4024777 3800968 4024778 3800969 3820918

Kit, Oil Seal Kit, Oil Seal Kit, Oil Seal Kit, Oil Seal Sleeve, Wear

3163565

Tool, Seal R&I

1 1 1 1 1

Crankshaft Crankshaft Crankshaft Crankshaft Front

(Rear)-Dry Clutch Sleeve (Rear)-Dry Clutch Sleeve (Rear)-Wet Clutch Sleeve (Rear)-Wet Clutch Sleeve

Req’d for 4024777 & 4024778

Page 9

Group No. 01.02.1

Main Bearings

Page 10

Option No. BB2706

Group No. 01.02.1 Ref No.

Option No. BB2706

Main Bearings

Part Number

Part Name

Req

Remarks

MAIN BEARINGS OPTION BB2706

1 2 3 4

4025120 3016770 3016780 4926017 4926018

Set, Main Bearing Bearing, Main Bearing, Main Bearing, Thrust Bearing, Thrust

1 7 7 2 2

Std Upper Lower No. 4 Main Standard No. 4 Main Standard

1 2 3 4

4025121 3016771 3016781 4926017 4926018

Set, Main Bearing Bearing, Main Bearing, Main Bearing, Thrust Bearing, Thrust

1 7 7 2 2

.25 mm oversize Upper Lower No. 4 Main Standard No. 4 Main Standard

1 2 3 4

4025122 3016772 3016782 4926017 4926018

Set, Main Bearing Bearing, Main Bearing, Main Bearing, Thrust Bearing, Thrust

1 7 7 2 2

.50 mm oversize Upper Lower No. 4 Main Standard No. 4 Main Standard

1 2 3 4

4025123 3016773 3016783 4926017 4926018

Set, Main Bearing Bearing, Main Bearing, Main Bearing, Thrust Bearing, Thrust

1 7 7 2 2

.75 mm oversize Upper Lower No. 4 Main Standard No. 4 Main Standard

1 2 3 4

4025124 3016774 3016784 4926017 4926018

Set, Main Bearing Bearing, Main Bearing, Main Bearing, Thrust Bearing, Thrust

1 7 7 2 2

1.00 mm oversize Upper Lower No. 4 Main Standard No. 4 Main Standard

OVERSIZE THRUST BEARING 3 4

4023084 4023204

Bearing, Thrust Bearing, Thrust

2 2

Page 11

Group No. 01.06

Gear Housing

Page 12

Option No. BB2706

Group No. 01.06 Ref No.

Part Number

Option No. BB2706

Gear Housing Part Name

Req

Remarks

GEAR HOUSING OPTION BB2706 1 2 3 4 5 6 7 8 9

4985108 3025354 3893913 3883150 3818060 3820186 3201659 3820945 3820946

Housing, Gear Bearing, Needle Bearing, Needle Seal, O Ring Screw, Captive Washer Cap Screw, Captive Washer Cap Seal, Rectangular Ring Seal, Rectangular Ring Seal, Rectangular Ring

1 1 1 1 11 5 6 1 1

Page 13

M10 x 1.50 x 25 M10 x 1.50 x 50

Group No. 01.07.1

Idler Gears

Page 14

Option No. BB2706

Group No. 01.07.1 Ref No.

Part Number

Option No. BB2706

Idler Gears Part Name

Req

Remarks

IDLER GEARS OPTION BB2706 CAMSHAFT IDLER GEAR 1 2 3 4 5 6 7

3084532 (3084447) 3026188 3026166 3026233 3084899 3088161 3039398

Assy, Idler Gear Gear, Idler Bushing Shaft, Idler Retainer, Gear Bearing, Thrust Plate, Thrust Bearing Wear Screw, Hexagon Head Cap

1 1 1 1 1 2 1 3

M10 x 1.50 x 60

WATER PUMP IDLER GEAR

8 9 4 5 7 10

3084533 (3084448) 3026189 3026233 3084899 3039398 3026167

Assy, Idler Gear Gear, Idler Bushing Retainer, Gear Bearing, Thrust Screw, Hexagon Head Cap Shaft, Idler

1 1 1 1 2 3 1

M10 x 1.50 x 60

HYDRAULIC PUMP IDLER GEAR Hydraulic pump idler gear for high capacity SAE ″A″ drive 11 9 5 10 12 13 14 15

3038996 (3038995) 3026189 3084899 3026167 3882528 3882922 3883510 3882513

Assy, Idler Gear Gear, Idler Bushing Bearing, Thrust Shaft, Idler Retainer, Gear Screw, Twelve Point Cap Seal, Rectangular Ring Spacer, Mounting

1 1 1 2 1 1 3 1 1

Page 15

M10 x 1.50 x 60

Group No. 04.01

Cam Follower Lever

Page 16

Option No. BB2706

Group No. 04.01 Ref No.

Part Number

Option No. BB2706

Cam Follower Lever Part Name

Req

Remarks

CAM FOLLOWER LEVER OPTION BB2706

1 2 3 4 5 6 3 7 8 9 10 11 12 13 14 15

3161475 (3821160) 3335342 3064621 3895488 3417645 (3079589) 3335343 3064621 3161423 3029920 3417766 (4060455) 3064582 3064583 3895830 3009330 3044360

Assy, Cam Follower Lever Lever, Cam Follower Pin, Cam Follower Roller Socket, Tappet Roller, Cam Follower Lever, Cam Follower Lever, Cam Follower Pin, Cam Follower Roller Socket, Tappet Roller, Cam Follower Pin, Roll Shaft, Cam Follower Plug, Expansion Support, Cam Fol Shaft Support, Cam Fol Shaft Support, Cam Fol Shaft Washer, Plain Nut, Regular Hexagon

12 1 1 1 1 6 1 1 1 1 1 2 2 1 1 5 7 7

Page 17

Valve

Injector

M10 M10 x 1.50.

Group No. 01.01.4

Cylinder Block Plumbing

Ref No.

Part Name

Part Number

Option No. BB2750

Req

Remarks

CYLINDER BLOCK PLUMBING OPTION BB2750 Block Hole #302 (3/4-16): Plugged Block Hole #316 (1/4 NPT): Plugged Block Hole #338 (9/16-18): Open Block Hole #339 (9/16-18): Open Block Hole #336 (9/16-18): Plugged with Threaded Plug Block Hole #317 (1/4 NPT): Plugged Block Hole #337 (9/16-18): Plugged 1 2 3 4 5 6 7 8

3007632 3007635 3008466 3008468 3037536 3037537 (3040813) 3046202 (3040810) 3046201

Plug, Expansion Plug, Expansion Plug, Pipe Plug, Pipe Plug, Threaded Seal, O Ring Plug, Threaded Plug, Threaded Plug, Threaded Seal, O Ring

9 4 2 1 2 1 1 1 1 1

Page 18

1/4 NPT 1/2 NPT 9/16 - 18 UNF 3/4 - 16 UNF

Group No. 03.02

Ref No.

Part Number

Option No. BR2714

Breather Plumbing

Part Name

Req

Remarks

BREATHER PLUMBING OPTION BR2714 Breather System: Open Breather Location: Internal Vent Location: Side Vent Tube Routing: Left Center Block Hole Clipping Location: #333 Facing Front Vent Tube End Location: 6 in. Below Pan Rail CENTINEL Provision: No 1 2 3 4

3394702 107460 3818060 3819475

Hose, Plain Clip Screw, Captive Washer Cap Tube, Breather

1 1 1 1

Page 19

M10 x 1.50 x 25

Group No. 12.05

Ref Compressor Mounting

Page 20

Option No. CF2009

Group No. 12.05 Ref No.

Part Number

Option No. CF2009

Ref Compressor Mounting Part Name

Req

Remarks

REF COMPRESSOR MTG OPTION CF2009 Belt Supplier: Cummins CPR Mtg Brkt Provision: Sanden SF7 Pad Mount Ref CPR Drive Belt: Poly V 6 Rib ″K″ Drive Pulley Rotation: Same as Engine Crankshaft Compressor Pulley Diameter: 125mm (4.92″) Drive Ratio: 1.58:1 Belt Tensioner: Automatic Pulley Grove Location: 96.67mm (3.81″) Radiator Tie Rod Mounting Provision: Yes Backside Idler: Yes 1 2 3 4 6 8 11 12 13 14 15 16

68368 A 3093807 3093936 4920437 3902662 3104139 3401283 3896408 3925437 3102888 4082717 4083105

Spacer, Mounting Screw, Hex Flange Head Screw, Hex Flange Head Bracket, Belt Tensioner Nut, Hexagon Flange Pulley, Idler Belt, V Ribbed Screw, Hex Flange Head Screw, Hex Flange Head Tensioner, Belt Screw, Round Head Cap Bracket, Air Compressor

2 1 1 1 2 1 1 1 1 1 6 1

Cap Cap

Cap Cap

Page 21

M10 x 1.50 M10 x 1.50 x 80 M10 x 1.50 x 40 M8 x 1.25 x 23

Group No. 10.02

Ref No.

Part Number

Option No. CH2021

Coolant Heater Starting Aid

Part Name

Req

Remarks

COOLANT HEATER STARTING AI OPTION CH2021 Heater Element Supplier: None No future requirement to install an engine coolant heater, Kim Hotstart or other external heaters mounted in heater housing located right rear on water header plate. Heating Element Mtg Style: No element Blanking Plate Installed Heater Hsg Acc Plmb Hole: None Stud Provided: Stud - Upper R.H. Corner 1 2 3 4

3034836 3253334 3893690 3883394

Screw, Hexagon Head Cap Plate, Cover Gasket, Heater Housing Screw, Hexagon Head Cap

3 1 1 1

Page 22

M10 x 1.50 x 30 To Be Used On M11 Engine Only M8x1.25x20 - M10x1.50x70

Group No. 12.01.1

Ref No.

Part Number

Option No. CI2705

Air Compressor Inlet

Part Name

Req

Remarks

AIR COMPRESSOR INLET OPTION CI2705 Air Inlet Tube Supplier: Customer or None 1 2 3 4

3819871 3036230 3600825 3008465

Seal, O Ring Screw, Hexagon Head Cap Connection, Air Intake Plug, Pipe

1 1 1 1

Page 23

M10 x 1.50 x 20 1/8 NPT

Group No. 12.01.1

Air Compressor Plumbing

Ref No.

Part Name

Part Number

Req

Option No. CP2063

Remarks

AIR COMPRESSOR PLUMBING OPTION CP2063 Supplier: None Inlet Air Supply Method: Turbocharged or Naturally Aspirated Drive: None NO CONTENT OPTION

Page 24

Group No. 01.02.2

Ref No.

Part Number

Option No. DA2110

Vibration Damper

Part Name

Req

Remarks

VIBRATION DAMPER OPTION DA2110 Intended Drive: Fan Drive Only Crank Pulley Dia: 229.52mm (9.04″) Crank Pulley Groove Loc: 140.0mm (5.51″) Crank Pulley Groove Type: Poly V 8 Rib ″K″ Threaded Bolt Hole Mtg Provision: None 1 2 3 4 5

3161942 3400877 3882675 3820213 4070452

Damper, Vibration Pulley, Crankshaft Plate, Clamping Screw, Hexagon Head Cap Plate, Clamping

1 1 1 5 1

Page 25

Recon equivalent 3161942 RX M14 x 1.50 x 80

Group No. 09.04

Ref No.

Part Number

Option No. DF2029

Front Gear Train Accessory Drive

Part Name

Req

Remarks

FRONT GEAR TRAIN OPTION DF2029 Accessory Drive Provision: Cummins Supplied Pump Spline: 9 Tooth Adapter Flange Size: SAE ″A″ Pump Orientation: 45 Deg Toward Block or Vertical Max Torque Capability : 58.394 mm (43 lb ft) This Option Does Not Supply Hydraulic Pump Tail Support 1 2 3 4 5 6 7 8 9

3820754 3819638 3025354 3028421 3025321 3161567 204048 3558515 3161093 3883042 3819521

Support, Hydraulic Pump Adapter, Hydraulic Pump Bearing, Needle Gear, Hydraulic Pump Adapter, Spline Gear, Hydraulic Pump Plate, Cover Gasket, Hydraulic Pump Screw, Captive Washer Cap Seal, O Ring Screw, Hex Flange Head Cap

1 1 1 1 1 1 1 1 3 1 2

Page 26

M10 x 1.50 x 35 M10 x 1.50 x 20

Group No. 99.01 Ref No.

Part Number

SOFTWARE,CUS INTERFACE Part Name

Req

Option No. DO2364 Remarks

SOFTWARE,CUS INTERFACE Customer interface software

OPTION DO2364

Engine Control System: Dei Transmission: N/A Commun Support: J1587,J1939 OEM Name: Generic Fel OEM Model: Powermatch oemcomment: 250 KW (335 BHP) at 2100 RPM Remote Throttle: N High Idle: 2250 RPM Low Idle: 0750 RPM ISC enable: On ISC Validation: Off switch speed input: No Torque Curve Selection: No ASG/axg/min/ max: ASG governor droop: 07 % idle validation: No Multiple Unit Synchronization: No Output Driver Setup: Yes Calibration Voltage: N/A Throttle Type: 14118 Standard comment: N/A powermatch: Yes guid: N/A Application: Nonroad CPL: 8608 engine brake enabled: No air heater enabled: No wif enabled: No

Page 27

Group No. 09.01

Ref No.

Part Number

Option No. DP2701

Fuel Pump Drive

Part Name

Req

Remarks

FUEL PUMP DRIVE OPTION DP2701 Drive Provision: Less Air Compressor 1 2 3 4 5 6 7 8 2 9 10 11 12

3883123 3896047 S 3193 129510 170664 3000175 3028309 4903443 3034412 (4903442) 3041048 S 3193 3041042 3041043 3896048 3899746

Screw, Hex Flange Head Cap Shaft & Gear, Acc Drive Pin, Groove Screw, Hexagon Head Cap Washer, Plain Hub, Jaw Coupling Bearing, Thrust Plug, Threaded Seal, O Ring Plug, Threaded Gear & Shaft Pin, Groove Gear, Accessory Drive Shaft, Accessory Drive Support, Accessory Drive Gasket, Acc Drive Support

6 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1

Page 28

M10 x 1.50 x 40 Recon equivalent 3896047 RX 3/8 - 16 X 1 Inch. 3/8 Inch. 3/8 inch

Group No. 21.01.1

Ref No.

Part Number

Option No. EA2003

Electrical Accessories

Part Name

Req

Remarks

ELECTRICAL ACCESSORIES OPTION EA2003 Electrical Accessories Included: Electrical Terminal and Wiring Harness Electrical Accessories Supplied: On Engine Datalink Provision: SAE J1587 and SAE J1939 Meets Requirements of SAE 1939 Physical Layer-13 Recommended Practice TMCRP- 1202 Includes Power Supply Circuits: For Datalink Adapter OEM Supplied: Interface Connections Required 1 2

3406969 3062329

Harness, Wiring Clamp, Wire Tie

1 1

Page 29

Group No. 03.04

Ref No.

Part Number

Option No. EB2047

Engine Brake

Part Name

Req

Remarks

ENGINE BRAKE Engine Brake Control

OPTION EB2047

Engine Brake Installed: No Control System: Celect and IS2 Brake Supplier: None 1

3070175

Crosshead, Valve

6

Page 30

Group No. 08.07.2

Ref No.

Option No. EC2701

Thermostat

Part Number

Part Name

Req

Remarks

THERMOSTAT Thermostat (Dependent)

OPTION EC2701

Opening Temperature (C): 82 C (179.6 F) Full Open Temperature (C): 94 C (201.2 F) Venting Arrangement: Non- Vented Quantity: 1 1

4952204

Thermostat

1

Page 31

Group No. 01.06.1

Ref No.

Option No. ED2009

Dataplate

Part Number

Part Name

Req

Remarks

DATAPLATE Dateplate

OPTION ED2009

1

4923474

Dataplate

1

2

3882893

Tape

1

Page 32

Application: Nonroad Certified By: EPA,CARB,EU Cert Level: Tier 3,Tier 3,STIIIA Special Allowance: None Supplemental Dataplate Supplied in Kit. Contact csr in memphis with appropriate ES n data to receive dataplate.

NOTES

Group No. 13.02.3

Alternator Mounting

Page 34

Option No. EH2175

Group No. 13.02.3 Ref No.

Part Number

Option No. EH2175

Alternator Mounting Part Name

Req

Remarks

ALTERNATOR MOUNTING OPTION EH2175

1 2 3 4 5 6 7 8 9 10

3009330 3081348 3821847 3400884 3400883 3401202 3820710 4060100 4060101 4920105 4920106

Washer, Plain Screw, Hexagon Head Cap Screw, Captive Washer Cap Pulley, Idler Pulley, Idler Bearing, Ball Screw, Captive Washer Cap Shaft, Idler Cover, Idler Pulley Tensioner, Belt Support, Alternator

2 2 2 1 1 1 1 1 1 1 1

Page 35

Alternator Quantity: One Manufacturer/Model: Delco Remy or Leece Neville Mtg. Location: Right Side Serpentine Alternator/Fan Drive: Yes Drive Location: Crankshaft Alt. Pulley Diameter: 76.20mm (3 in.) Alt. Pulley Groove: Poly V 8 Rib ″K″ Alt. Pulley Groove Location: 140.0mm (5.51 in.) Belt Tensioner: Automatic Required Drive Pulley Dia: 229.52mm (9.04 in.) Bracket Attachment Method: Pad Mount Alternator Pulley Supplied: Cummins Alternator Mtg Brkt Supplied: On Engine Belt Tensioning Mechanism Supplied: On Engine Alternator Drive Speed: 3.01 EH Alt Pulley Structure Logic: In EH Dependent Option M10 M10 x 1.50 x 90 M10 X 1.50 X 60.

M10 X 1.50 X 80 .

Group No. 13.02.3

Ref No.

Part Number

Option No. EH2762

Alternator Drive

Part Name

Req

Remarks

ALTERNATOR DRIVE OPTION EH2762 Pulley Quantity: One Alternator Manufacturer/Model: Delco Remy or Leece Neville Alternator Pulley Groove: Poly V 8 Rib ″K″ Alternator Pulley Diameter: 76.20 Alternator Pulley Supplied: In Kit Serpentine Fan/Alternator Belt Drive: Yes Mounting Hardware Supplied: By Customer Bracket Attachment Method: Pad Mount 1

3400880

Pulley, Alternator

1

Page 36

Group No. 16.03

Ref No.

Part Number

Option No. EM2038

Front Engine Support

Part Name

Req

Remarks

FRONT ENGINE SUPPORT OPTION EM2038 Two hole cast iron front engine support. OEM attachment point is 119.12 mm from FFOB 1 2 3 4

203518 3892105 3820988 3819498

Washer, Plain Screw, Captive Washer Cap Screw, Hexagon Head Cap Support, Front Engine

1 5 1 1

Page 37

3/8 inch M10 x 1.50 x 100 M10 x 1.50 x 35

Group No. 08.03

Ref No.

Part Number

Option No. FA2271

Fan Drive

Part Name

Req

Remarks

FAN DRIVE Fan Drive

OPTION FA2271

Fan Drive: Serpentine Alternator/Fan Drive Fan Hub Type: Continuous Drive Fan Center Distance: 330.2mm (13.00 in.) Fan Drive Ratio: .800:1 Fan Pulley Diameter: 285.75mm (11.25 in.) Fan Pulley Bolt Circle Dia.: 88.90mm (3.5 in.) Pulley Groove Location: 140.0mm (5.51 in.) Pulley Groove Type: Poly V 8 Rib ″K″ Max Torque Capability: 177.898 Nm (131 lb.ft.) Fan Mtg Nomenclature: 3/8-16 UNC 2B Cummins Supplied Items: Automatic Tensioner Fan Belt Horton/Kysor Fixed Fan Hub Pilot Diameter: 50.80mm (2 in.) Belt Tensioner: Automatic 1 2

4023035 4023041 3093770

Adapter, Pilot Hub, Fan Screw, Hexagon Head Cap

1 1 1

Page 38

M12 x 1.75 x 10. Not Shown.

Group No. 99.01 Ref No.

Part Number

CALIBRATION,FUEL PUMP Part Name

Req

Option No. FCXL73 Remarks

CALIBRATION,FUEL PUMP Fuel pump calibration adv/rated power: 0335 BHP at 2100 RPM

OPTION FCXL73

Peak torque: 1235 FT LB at 1400 RPM Governed Power: 0365 BHP At 1800 RPM CPL: 8608 Certified By: EPA ,CARB,Eu cal restr: Front-end loader Power Rating: N/A Engine Control System: Dei Application: Nonroad cert level: Tier 3,tier 3,stiiia ECM version: CM series ECM module level: CM570 p2 FR option: FR20042 do option: DO2364 DO2458 DO2471 DO2534 DO2550 AFC: Yes centinel compatible: No.

Page 39

Group No. 06.02

Ref No.

Option No. FF2758

Fuel Pump Fitting

Part Number

Part Name

Req

Remarks

FUEL PUMP FITTING OPTION FF2758 Fuel Pump Inlet Fitting: Straight Diagnostic Provision: No 1 2

203850 3040817

Union, Male Seal, O Ring

1 1

Page 40

NOTES

Group No. 16.01

Flywheel Housing

Page 42

Option No. FH2303

Group No. 16.01 Ref No.

Part Number

Option No. FH2303

Flywheel Housing Part Name

Req

Remarks

FLYWHEEL HOUSING OPTION FH2303 Flywheel Housing SAE Size or Type: 1 Flywheel Housing Material: SG Iron Engine Mount Type: High and Low Vertical Pads Transmission Mtg Hole Nomenclature: Metric Starting Motor Mtg Screws: Metric Starter Center Distance: 275.59mm (10.85″) Starter Bore Dia: 92.06mm (3.62″) Clutch Type Provision: Dry Sensor Mtg Hole Nomenclature: -Quad 2, 3/4 - 16 -Quad 3, 3/4 - 16 Rear Gear Drive: No Starter Loc: 3rd Quadrant Sensor Mtg Hole Count: 2 Engine Position: Vertical Standard 1 2 3 4 5 6 7 8 9 10 11 12 13 16 17

127316 182459 3161671 3008469 3018006 3022148 3025802 3026134 3026135 3255926 3335044 4089542 (4923644) 4083121 3013786 3063779

Washer, Plain Gasket, Water Header Cover Plate, Cover Plug, Pipe Screw, Hexagon Head Cap Screw, Hexagon Head Cap Screw, Hexagon Head Cap Gasket, Cover Plate Cover, Access Hole Housing, Flywheel Screw, Hexagon Head Cap Kit, Rear Seal Crank Seal, Oil Screw, Captive Washer Cap Plug, Pipe Plug, Threaded

14 1 1 1 2 12 2 1 1 1 4 1 1 12 1 2

Page 43

5/8 Inch. 3/4 NPT M16 X 2.00 X 45. M16 X 2.00 X 55. M8 x 1.25 x 20

M10 x 1.50 x 25. Crankshaft (Rear)-Dry Clutch Serviced as 4089542. M8 x 1.25 x 20 3/8 NPT 3/4 - 16 UNF.

Group No. 05.01

Fuel Pump

Page 44

Option No. FP2953

Group No. 05.01 Ref No.

Part Number

Option No. FP2953

Fuel Pump Part Name

Req

Remarks

FUEL PUMP OPTION FP2953 Fuel Inlet Restriction Sensor Prov: No Fuel Pump Type: Celect Fuel Filter Loc: Remote from Fuel Pump Fuel Temp Sensor Provision: Yes Fuel Shutoff Valve Volts: 12 Fuel Valve Terminal Provision: Single/Internal Ground Gear Pump By Pass Fitting Position: 90 Degrees to Rear Face of Gear Pump Includes Fuel Restriction Compucheck Fitting 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 11 35 36 37

BM76340 100099 139988 153336 153338 160514 202897 3017051 70704 151900 153346 181466 3090942 S 2286 70700 100129 105375 129768 129839 129888 146483 196057 3014575 3021123 3033742 (3079584) 3034412 3034451 3095355 3042619 3042620 3037537 (3408421) 3056009 3056416 (3056003) 3056415 3065944 3068768 4010324 181466 64816 A 110855 3019617 119364

Damper, Fuel Pump Seal, Rectangular Ring Seal, Rectangular Ring Body, Fuel Pump Damper Cover, Fuel Pump Damper Washer, Plain Diaphragm, Ful Pump Damper Screw, Captive Washer Cap Washer, Plain Seal, Rectangular Ring Screw, Socket Head Cap Washer, Lock Pump, Fuel Screw, Drive Spring, Compression Screw, Socket Head Cap Nameplate Spring, Valve Shield, Shutoff Valve Seal, Rectangular Ring Screen, Filter Disc, Valve Cap, Fuel Pump Filter Seal, O Ring Plug, Threaded Plug, Threaded Seal, O Ring Housing, Actuator Hub, Jaw Coupling Nipple, Coupling Nipple, Coupling Seal, O Ring Solenoid Disc, Actuator Plug, Threaded Plug, Threaded Seal, O Ring Screw, Captive Washer Cap Ring, Retaining Pump, Gear Fuel Washer, Lock Dowel, Pin Gasket, Fuel Pump Gear & Shaft Gear, Fuel Pumping

1 1 1 1 1 1 1 2 2 1 2 4 1 2 1 4 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 4 1 1 2 2 1 1 1

Page 45

1 11/16 Inch. 1/4 - 20 X 1 1/8 Inch. 1/4 Inch. 1/4 - 20 X 4 Inch. 1/4 Inch. Recon equivalent 3090942 RX 1/4 - 20 x 3 inch

5/16 - 24 UNF. #10 - 24 X 1 Inch. Recon equivalent 4010324 RX 1/4 Inch.

Group No. 05.01

Fuel Pump

Page 46

Option No. FP2953

Group No. 05.01 Ref No. 38 39 40 41 42 43 44 45 46 47 48 49 37 50 51 52 53 54 55 56 57 58 59 60 61

Part Number

Option No. FP2953

Fuel Pump Part Name

Req

175865 3033719 3033740 4010514 68139 3034412 4010297 4010296 3085615 4010319 (3033714) 3033724 4010318 3095635 119364 3095356 (3090993) 128807 3096077 3074317 3074316 3090996 3803477 (3084713) (3071643) 3037536 (3040813) 3037537 3036865 (3100526) 3037236

Shaft, Fuel Pump Dowel, Ring Valve, Check Tube, Fuel Drain Elbow, Male Adapter Seal, O Ring Spring, Compression Plunger, Prs Regulator Ring, Retaining Pump, Gear Fuel Housing, Fuel Pump Gear Bushing Cover, Fuel Pump Gear Gear & Shaft Gear, Fuel Pumping Shaft, Fuel Pump Drive Support, Fuel Pump Ring, Retaining Gasket, Fuel Pump Spacer, Seal Spacer, Seal Support, Fuel Pump Kit, Oil Seal Seal, Oil Seal, Oil Plug, Threaded Plug, Threaded Seal, O Ring Union, Male Union, Male Seal, O Ring

1 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

3803493 128807 3037536 3037537 (3040813) 3074316 3074317 3090996 3096077 3803477 (3071643) (3084713)

Support, Fuel Pump Ring, Retaining Plug, Threaded Seal, O Ring Plug, Threaded Spacer, Seal Spacer, Seal Support, Fuel Pump Gasket, Fuel Pump Kit, Oil Seal Seal, Oil Seal, Oil

1 1 1 1 1 1 1 1 1 1 1 1

4024808 129888 (3408421)

Kit, Fuel Solenoid Seal, Rectangular Ring Solenoid

1 2 1

Page 47

Remarks

1/8 NPTF x 7/16-20 (90)

9/16 - 18 UNF

9/16 - 18 UNF

Group No. 05.03

Ref No.

Part Number

Option No. FP2957

Fuel Pump Coupling

Part Name

Req

Remarks

FUEL PUMP COUPLING OPTION FP2957 Fuel Pump Type: Celect Air Compressor Provision: None 1 2 3 4 5

3009330 3044360 3046200 3064109 3069103

Washer, Plain Nut, Regular Hexagon Spider, Jaw Coupling Screw, Hexagon Head Cap Gasket, Fuel Pump

8 4 1 4 1

Page 48

M10 M10 x 1.50. M10 x 1.50 x 45

Group No. 99.01 Ref No.

Part Number

Option No. FR20042

RATING,FUEL Part Name

Req

Remarks

RATING,FUEL OPTION FR20042

Fuel Rating Engine Control System: Celect Rated Pwr: 339.66 ps (335 bhp) @ 2100 rpm Torq Pk: 1674.44 Nm (1235 lb ft) Speed @ Torque Pk: 1400 Max Pwr: 370.08 ps (365 bhp) @ 1800 rpm Governed Torque: 838 lb ft Power Rating: NA High Idle: NA rpm Low Idle: NA rpm Certified By: EPA,CARB,EU CPL: 8608 Application: Nonroad ECM Version: CM Series Cert Level: Tier 3,Tier 3,STIIIA Turbocharger Type: Wastegate Engine Logo: QSM11 Altitude Restriction: 2438.4 m (8000ft) Acceptable for highly Cyclincal Applications Such as Front End Loaders: Yes.

Page 49

Group No. 06.03

Ref No.

Part Number

Option No. FT20070

Fuel Plumbing

Part Name

Req

Remarks

FUEL PLUMBING OPTION FT20070 Fuel Pump Type: Celect Fuel Pump Drive: Less Air Compressor Drain Position Vertical from Crank C/L: 290.0mm (11.42″) Drain Position from RFOB: 395.0mm (15.55″) Drain Position from Engine C/L: 257.0mm (10.12″) ECM Version: CM Series ECM Location: 337.7 Vert./558.9 Horz. Vertical Distance Measured from the Crank C/L to Top of ECM. Horizontal Distance Measured from FFOB to Front of ECM. Centinel Plumbing Provision: No 1 2 3 4 5

3401236 3418284 4003941 4004381 4022524

Elbow, Tube Connector Tube, Fuel Supply Tube, Fuel Drain Union, Male Hose, Flexible

1 1 1 2 1

Page 50

1/8 NPTF x 1/2-20

Group No. 16.02

Ref No.

Part Number

Option No. FW2141

Flywheel

Part Name

Req

Remarks

FLYWHEEL OPTION FW2141 Type: Flywheel Intended Housing SAE: 1 Only Starter Center Distance: 275.59mm (10.85 in.) Clutch Bearing Pilot Bore Dia: 80.00mm (3.15 in.) Rear Gear Drive: No Intended Drive Hardware: SP114-P Twin Disc 1 2 3

3899271 (3899270) 4851 4071043

Flywheel Flywheel Gear, Flywheel Ring Screw, Hex Flange Head Cap

1 1 1 8

Page 51

M14 x 1.50 x 35

Group No. 01.06

Front Gear Cover

Page 52

Option No. GG2706

Group No. 01.06 Ref No.

Part Number

Option No. GG2706

Front Gear Cover Part Name

Req

Remarks

FRONT GEAR COVER OPTION GG2706 Water Pump Shaft Drive Provision: No No Provision For The Water Pump Shaft In The Gear Cover. Must be Used With A Short-Shaft Water Pump 1 2 3 4 5 6 7 8 9 10 11

4089996 (3400811) (4920751) 4082974 4070463 4070462 3804304 (3892794) 3328760 3896837 4955665 (4962745) (3328761) 3895023

Kit, Gear Cover Cover, Gear Seal, Rectangular Strip Plug, Gear Cover Screw, Hex Flange Head Cap Screw, Hex Flange Head Cap Kit, Oil Seal Seal, Oil Gasket, Carrier Seal, Dust Kit, Oil Seal Seal, Oil Gasket, Carrier Seal, Dust

1 1 1 1 5 33 1 1 1 1 1 1 1 1

4089995 (4920751) 4070462 4070463

Kit, Strip Seal Seal, Rectangular Strip Screw, Hex Flange Head Cap Screw, Hex Flange Head Cap

1 1 38 5

Page 53

Serviced as 4089995. M8 x 1.25 x 12 M8 x 1.25 x 16

Serviced as 4955665. No service kit.

Serviced as 4089995. M8 x 1.25 x 16

Group No. 10.01.2

Ref No.

Part Number

Option No. IC2068

Air Intake Connection

Part Name

Req

Remarks

AIR INTAKE CONNECTION OPTION IC2068 Int Manf Air Conn Type: Rotatable 90 Deg Elbow Int Man Air Conn O.D: 101.5mm (4″) Air Inlet Conn Loc: Top Air Inlet Conn Supplier: Cummins Orientation: Shipped Towards Front Engine Aspiration: Charged Air Cooled 1 2 3 4 5 6 7

3025458 3066211 3067979 3068015 3070100 3883122 4070532

Plug, Pipe Seal, O Ring Clamp, V Band Connection, Air Transfer Gasket, Connection Screw, Hex Flange Head Cap Adapter, Air Inlet

2 1 1 1 1 4 1

Page 54

1/8 NPT

M10 x 1.50 x 35

Group No. 10.01

Ref No.

Part Number

Option No. IM2001

Air Intake Manifold

Part Name

Req

Remarks

AIR INTAKE MANIFOLD Air Intake Manifold

OPTION IM2001

Int Manifold Air Inlet Location: Top Int Man Temp Sensor Mtg Loc: Throat Int Boost Sensor Mtg Loc: Front Intake Manifold Mounting Inc in IMM Dependent Option

1

3401348

Manifold, Air Intake

1

Page 55

Group No. 10.01

Air Intake Manifold Mounting

Page 56

Option No. IM2702

Group No. 10.01 Ref No.

Part Number

Option No. IM2702

Air Intake Manifold Mounting Part Name

Req

Remarks

AIR INTAKE MANIFOLD MOUNTI Air Int Manifold Mounting

OPTION IM2702

Int Manifold Air Inlet Location: Top Requires ″Bolt-On″ Air Intake Connection Int Man Temp Sensor Mtg Loc: Throat Int Boost Sensor Mtg Loc: Front Air Heater Mtg Provision: No Emc Location: High or Low Turbocharger Exhaust Outlet Location: Rear Out 1 2 3 4 5 6

3328617 3820186 3883397 3892692 3008468 3031511

Screw, Captive Washer Cap Screw, Captive Washer Cap Screw, Hexagon Head Cap Screw, Captive Washer Cap Plug, Pipe Plug, Pipe

6 3 3 14 2 2

Page 57

M10 X 1.50 X 50. M10 x 1.50 x 45 1/2 NPT 1/8 NPT

Group No. 10.01.2

Air Transfer Connection

Page 58

Option No. IT2017

Group No. 10.01.2

Air Transfer Connection

Ref No.

Part Name

Part Number

Req

Option No. IT2017 Remarks

AIR TRANSFER CONNECTION OPTION IT2017 Turbocharger Compressor Outlet Connection Type: 90 degree Rotatable Elbow Turbocharger Compressor Outlet Connection Outside Diameter: 101.5mm (4.5 in.) Intake Air Pressure Compuchek Fitting Inc: No Turbocharger CPR Outlet Connection Supplier: Cummins Engine Aspiration: Charged Air Cooled 1 2 3

3067979 3682177 3682674

Clamp, V Band Seal, O Ring Connection, Air Transfer

1 1 1

Page 59

Group No. 17.06

Lifting Bracket

Page 60

Option No. LA2053

Group No. 17.06 Ref No.

Part Number

Option No. LA2053

Lifting Bracket Part Name

Req

Remarks

LIFTING BRACKET OPTION LA2053 Front Lifting Brkt Loc: Front of Air Int Manif/ Aftercooler Rear Bracket Vertical Height: 254mm (10 in.) Measured from C/L of Top Left Mtg Capscrew to C/L of Lifting Eye Rear Lifting Bracket Location: Rear of Cylinder Head OEM Attachment: Studs Mtd to Front Manifold or Aft/Clr Rear Brkt Eye Vert Dist from Crank C/L: 707mm (27.83 in.) Front Brkt Eye Vert Dist from Crank C/L: 707mm (27.83 in.) Front Bracket Mtg Bolt Hole Count: 4 Front Lifting Brkt Mtg Included: In TB Dependent Option 1 2 3 4

3093939 3883586 (4906823) (4920123)

Screw, Hex Flange Head Cap Bracket, Lifting Plate, Clamping Bracket, Lifting

3 1 1 1

Item not shown on art. Serviced as 4089870.

4089870 3093939 (4906823) (4920123)

Kit, Lifting Bkt (rear) Screw, Hex Flange Head Cap Plate, Clamping Bracket, Lifting

2 1 1

Serviced as 4089870.

Page 61

Group No. 07.05

Lube Oil Cooler

Page 62

Option No. LC2766

Group No. 07.05 Ref No.

Part Number

Option No. LC2766

Lube Oil Cooler Part Name

Req

Remarks

LUBE OIL COOLER OPTION LC2766 Oil Filter Loc: Direct to Filter Head Engine Brake Provision: No Oil Filter Type: Combination Full Flow/Bypass Lube Oil Filter Head Thrd Size: M95 x 2.5 Thermo Opening Temp: 107.222 C (225 F) Oil Temp Sensor Plumbing Provision: No Lube Filter Head Oil Port has Been Plugged Increased Soot Level Capability: No Cooler Head Clamping Plate: Two Bolt 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

109080 3034836 3046202 (3040810) 3046201 3080401 3080769 3102571 3102784 3008466 3037536 3037537 (3040813) 3040815 (3040816) 3040817 4952630 3102774 3202101 3046943 (3050897) 3820320 3820631 3820782 3882585 3882586 4975879 3406888 3820629 3883394 3892625 3896724 3036460

Seal, O Ring Screw, Hexagon Head Cap Plug, Threaded Plug, Threaded Seal, O Ring Adapter, O Ring Seal, Rectangular Ring Retainer, Connection Head, Lube Oil Filter Plug, Pipe Plug, Threaded Seal, O Ring Plug, Threaded Plug, Threaded Plug, Threaded Seal, O Ring Thermostat Head, Lube Oil Filter Plug, Threaded Seal, O Ring Plug, Threaded Plunger, Bypass Valve Ring, Retaining Ring, Retaining Plug, Expansion Spring, Compression Cooler, Oil Screw, Hex Flange Head Cap Gasket, Filter Head Screw, Hexagon Head Cap Gasket, Oil Cooler Support Screw, Hex Flange Head Cap Washer, Spring

2 4 1 1 1 2 2 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 6 1 2 2 3 4

Page 63

M10 x 1.50 x 30 3/4 - 16 UNF

1/4 NPT 9/16 - 18 UNF 7/18 - 14 UNF

1 1/16 - 12 UNF

M10 x 1.50 x 170 M8x1.25x20 - M10x1.50x70

Group No. 07.03

Ref No.

Part Number

Option No. LF2054

Full Flow Oil Filter

Part Name

Req

Remarks

FULL FLOW OIL FILTER OPTION LF2054 Oil Filter Loc: Direct to Filter Head Oil Filter Supplier: Cummins Engine Position: Vertical Standard Oil Filter Type: Combo Full Flow/Bypass Decal Provided: Cummins Filter Model: LF9001 Filter Length: 299.5mm (11.79″) Filter Removal Clearance: 48.4mm (1.91″) Oil Filter Thd Size: M95 x 2.5 Oil Flow Control Thrm Opening Temp (Deg F): 225 Heater Hsg Compatible: Yes 1

(3101869)

Filter, Lubricating Oil

1

Page 64

Buy from Cummins Filtration.

NOTES

Group No. 07.02

Oil Level Gauge

Page 66

Option No. LG2151

Group No. 07.02 Ref No.

Part Number

Option No. LG2151

Oil Level Gauge Part Name

Req

Remarks

OIL LEVEL GAUGE Oil Level Gauge

OPTION LG2151

Dipstick Supplier: Cummins Oil Gauge Tube Type: Solid Dipstick Location: Left Side Center Hand Hole Cover Dipstick Tube Horiz Position: 322.6mm (12.7 in.) Reference Point: From Front Face of Block Dipstick Tube Vertical Position: 215.2mm (8.5 in.) Gauge Tube Pos Horiz from Engine Centerline: 296.1mm (11.7 in.) oil pan material: Oil Pan Material: Stamped Steel Sump Location: Front High Oil Pan Capacity: 34.065 L (9.0 Gallons) Low Oil Pan Capacity: 26.495 L (7.0 Gallons) Power Angle (Deg): 0.0 Tilt Angle (Deg): 0 Dipstick Guide Tube Horiz Distance: 100.6 Dipstick Type: External Locking Style 1 2

163759 3106210

Connector, Tube Dipstick

1 1

Page 67

Group No. 07.04

Lube Oil Accessory Manifold

Page 68

Option No. LM2001

Group No. 07.04 Ref No.

Part Number

Lube Oil Accessory Manifold Part Name

Req

Option No. LM2001 Remarks

LUBE OIL ACCESSORY MANIFOL OPTION LM2001 Manif Mtg Loc: Block Hole #338 Left Side Rear of Engine Oil Port Hole Count & Size: (1) 9/16-18 UNF-2B Straight Thd (2) 1/4 S-2 NPTF Compuchek Fitting Supplied: Cummins in 9/16 in. Straight 9/16″ Straight Thd Tapped Hole Oil Port Hole Loc: (1) 9/16 Port: 153.0 Vert/909.0 Horz (1) 1/4 Port: 139.5 Vert/928.1 Horz (1) 1/4 Port: 129.8 Vert/907.5 Horz Vertical Vert Position is Measured from the Crank C/L to C/L of the Port Horiz Position is Measured from the FFOB to the C/L of the Port 1 2 3 4 5 6 7

3099225 3008466 3013786 3042619 3037537 3042620 3406929 3328464 3901445

Manifold, Oil Plug, Pipe Plug, Pipe Nipple, Coupling Seal, O Ring Nipple, Coupling Manifold, Oil Seal, O Ring Screw, Hex Flange Head Cap

1 2 1 1 1 1 1 1 2

Page 69

1/4 NPT 3/8 NPT

M8 x 1.25 x 45

Group No. 07.06

Lube Oil Pump

Page 70

Option No. LP2709

Group No. 07.06 Ref No.

Part Number

Option No. LP2709

Lube Oil Pump Part Name

Req

Remarks

LUBE OIL PUMP OPTION LP2709 Capacity: 48 GPM Max Contains Retainer Plug Lube Oil Suction Tube Arrangement: Block Mounted Oil Pan Sump Location: Front Unique Characteristics: Maximum Engine Family Line Haul Rating 400 HP or Less 1 2 3 4 5 6 7 8 9 10 11

3010146 3068979 3069728 3895718 3895438 3895439 3895440 4003950 3023525 3033247 3033248

Spring, Compression Plunger, Prs Regulator Sensor, Viscosity Plug, Retainer Screw, Hex Flange Head Cap Spacer, Mounting Screw, Hex Flange Head Cap Pump, Lubricating Oil Screw, Socket Head Cap Seal, O Ring Seal, O Ring

1 1 1 1 2 2 1 1 4 1 1

Page 71

Oil. M8 x 1.25 x 60 M8 x 1.25 x 25 M8 x 1.25 x 20

Group No. 01.01.3

Ref No.

Option No. NN2713

Nameplate

Part Number

Part Name

Req

Remarks

NAMEPLATE OPTION NN2713 Logo: QSM11 1

4059842

Nameplate

1

Page 72

NOTES

Group No. 07.02

Oil Filler Arrangement

Page 74

Option No. OB2462

Group No. 07.02 Ref No.

Part Number

Option No. OB2462

Oil Filler Arrangement Part Name

Req

Remarks

OIL FILLER ARRANGEMENT Oil Filler Arrangement

OPTION OB2462

Oil Fill Supplier: Cummins Supplied Oil Fill Location: Left Side Center HHC Fill Tube Horiz Position: 435.2mm (17.13 in.) from FFOB Fill Tube Vertical Position: 121.5mm (4.78 in.) Fill Tube Position Horiz from Eng C/L: 321.6mm (12.66 in.) Dipstick Location: Left Side Center HHC Dipstick Tube Attachment Method: 3/4-16 UNF Oil Fill Tube Length from HHC Mtg Surface: 135.0mm (5.31 in.) Dipstick Guide Tube Horiz Distance: 100.6mm (3.96 in.) 1 2 3 4 5 6

3009887 3025295 3025296 3028684 3036230 3883472 3892253

Screw, Hexagon Head Cap Cover, Camshaft Gasket, Cover Plate Cover, Hand Hole Screw, Hexagon Head Cap Gasket, Hand Hole Tag, Instruction

3 1 1 2 8 2 1

Page 75

M10 x 1.50 x 22

M10 x 1.50 x 20

Group No. 07.02

Hand Hole Cover

Page 76

Option No. OB2725

Group No. 07.02 Ref No.

Part Number

Option No. OB2725

Hand Hole Cover Part Name

Req

Remarks

HAND HOLE COVER OPTION OB2725 Left Side Dipstick Provision: Yes Dipstick Tube Attachment Method: 3/4-16 UNF Left Side Oil Fill Provision: Yes Left Side Oil Return Provision: None CENTNEL Provision: No Oil Fill Tube Length from HHC Mtg Surface: 135.0mm (5.31″) Dipstick Guide Tube Horiz Distance: 99.3mm (3.91″) 1 2 3 4

101322 3335044 3883472 3899661

Cap, Filler Screw, Hexagon Head Cap Gasket, Hand Hole Cover, Hand Hole

1 4 1 1

Page 77

M10 x 1.50 x 25.

Group No. 07.01

Oil Pan

Page 78

Option No. OP2152

Group No. 07.01 Ref No.

Part Number

Option No. OP2152

Oil Pan Part Name

Req

Remarks

OIL PAN Oil Pan

OPTION OP2152

1 2 3 4 5 6 7 8 1 4 9 10 11 12

67946 3009330 3032787 3055069 3254405 3401290 3896022 3328583 4952775 67946 3055069 3008468 3008470 (4952779) 3896723

Washer, Plain Washer, Plain Seal, O Ring Plug, Threaded Screw, Hexagon Head Cap Gasket, Oil Pan Retainer, Cap Screw Tube, Lub Oil Suction Pan, Oil TLA Washer, Plain Plug, Threaded Plug, Pipe Plug, Pipe Pan, Oil Screw, Hex Flange Head Cap

1 1 1 1 1 1 1 1 1 1 1 1 1 1 32

Page 79

Sump Location: Front Material: Stamped Steel High Oil Pan Capacity: 34.065 L (9.0 Gallons) Low Oil Pan Capacity: 26.495 L (7.0 Gallons) Angularity Limits: 42 Degrees Front Down 45 Degrees Rear Down 40 Degrees Fuel Pump Down 45 Degrees Exhaust Down Drain Location: (1 in.-18) Bottom and Side Lube Oil Suction Tube: Block Mounted Noise Panel Provision: No Oil Heater Boss: (1 in.-NPT) Left Side Oil Temperature Boss: (1/2in. -NPT) Left Side Low Oil Level Sensor Boss: (3/8 in.-NPT) none Rust Inhibitor Required: No Indented Bosses: Yes 1 1/32 Inch. M10. 1 - 18 UNS. M10 X 1.50 X 40.

1 1/32 Inch. 1 - 18 UNS. 1/2 NPT 1 NPT

Group No. 05.06.1 Ref No.

Part Number

Engine Control Module Part Name

Req

Option No. PH2019 Remarks

ENGINE CONTROL MODULE Engine Control Module NO CONTENT OPTION

OPTION PH2019

Page 80

NOTES

Group No. 05.06

Electronic Control Cooler

Page 82

Option No. PH2809

Group No. 05.06 Ref No.

Option No. PH2809

Electronic Control Cooler

Part Number

Part Name

Req

Remarks

ELECTRONIC CONTROL COOLER OPTION PH2809 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 19 21 22

146161 3085185 3037537 (3085198) 3102651 3161896 3161910 3166309 (3335372) 3335561 3335562 4984223 3046201 3408502 (3408504) (3408501) (3409000) (3681484) 3901445 3902662 3903112 4059909 4059910 4921477 3330159 4921493 3330159 4954905 4010519

Washer, Plain Sensor, Temperature Seal, O Ring Sensor, Temperature Screw, Hex Flange Head Cap Screw, Hexagon Head Cap Dataplate Cooler, Electronic Control Cooler, Electronic Control Washer, Insulating Washer, Ground Sensor, Position Seal, O Ring Sensor, Position Module, Electronic Control Module, Electronic Control Data, Bootloader Data, Nonvolatile Memory Screw, Hex Flange Head Cap Nut, Hexagon Flange Screw, Hex Flange Head Cap Support, Heat Exchanger Support, Heat Exchanger Sensor, Prs Temperature Seal, O Ring Sensor, Pressure Seal, O Ring Sensor, Temperature Seal, O Ring

4 1 1 1 2 2 1 1 1 7 1 1 1 1 1 1 1 1 4 4 2 1 1 1 1 1 1 1 1

3163713 3163714

PASS-THROUGH CORRECTOR O-RINGS O RING SEAL Seal, O Ring Seal, O Ring

1 1

4004571 4022868 4004501

Harness, Etr Cnt Mdl Wrg Harness, Etr Cnt Mdl Wrg Harness, Etr Cnt Mdl Wrg

1 1 1

3163715

O RING SEAL Seal, O Ring

2

3099354 4059810 4004573 4022870 4059814 4004503 4059812

Harness, Harness, Harness, Harness, Harness, Harness, Harness,

Etr Etr Etr Etr Etr Etr Etr

Cnt Cnt Cnt Cnt Cnt Cnt Cnt

Mdl Mdl Mdl Mdl Mdl Mdl Mdl

Wrg Wrg Wrg Wrg Wrg Wrg Wrg

1 1 1 1 1 1 1

Page 83

3/8 Inch. Intake manifold. Intake manifold.

Cam or Crank Cam or crank.

M8 X 1.25 X 45. M10 X 1.50. M10 x 1.50 x 30. Oil. Intake manifold. Coolant or oil.

For Harness Listed Below For Harness Listed Below

For Harness Listed Below

Group No. 10.06

Turbocharger

Page 84

Option No. PP20041

Group No. 10.06 Ref No.

Part Number

Option No. PP20041

Turbocharger Part Name

Req

Remarks

TURBOCHARGER Turbocharger

OPTION PP20041

Engine Aspiration: Charged Air Cooled Turbocharger Cooling: Water Cooled Bearing Housing Turbo Mtg Flange Bolt Circle Diameter: 129.06mm (5.08 in.) Turbocharger Type: Wastegate Wastegate Rod-to-Crank Angle (Deg): 90 Turbocharger Size/Model: 19cm Squared HX55 Closed Crankcase Ventilation Compatible: No CPL: 8608 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 39 40 41 42 42 43 44

4089862 4037633 3679139 3502231 3759526 3504967 3591206 3519163 3521441 3522597 3527619 3527651 3528094 3528096 3528204 3528221 3528414 3529372 3529852 3532195 3534292 3533038 3534109 3534833 3535399 3593343 (4036317) 3535983 (4040639) (4036914) 3591655 (3597518) (4037622) 3592774 3709510 3723863 3758848 3760250 3762915 3518004 3538468 3914420 3528121 3537930 3088984 3095798

Kit, Turbocharger Turbocharger Seal, O Ring Slinger, Oil Screw, Hexagon Head Set Washer, Plain Spacer, Mounting Screw, Drive Seal, Split Ring Pin, Roll Dataplate Plate, Cover Baffle, Oil Plate, Oil Seal Nut, Lock Ring, Retaining Nut, Regular Hexagon Jam Nut, Regular Hexagon Clamp, V Band Spacer, Mounting Screw, Hexagon Head Set Shield, Turbocharger Heat Collar, Thrust Bearing, Turbocharger Clamp, V Band Housing, Tur Bearing Impeller, Tur Compressor Shaft & Wheel Bracket, Actuator Housing, Compressor Bearing, Tur Thrust End, Adjusting Link Actuator, Turbocharger Housing, Turbine Ring, Retaining Ring, Retaining Seal, Split Ring Nut, Lock Seal, O Ring Washer, Lock Hose, Plain Clamp, Hose Coupling, Elbow Hose Coupling, Elbow Hose Gasket, Turbocharger Stud

1 1 1 1 3 3 3 2 2 2 1 1 1 1 2 1 1 2 1 3 3 1 1 2 1 1 1 1 1 1 1 1 1 1 4 1 1 1 1 3 1 2 1 1 1 2

Page 85

Serviced as 4089862. M6 X 1.00 X 12.

1/4 - 28 UNF. 1/4 - 28 UNF.

M8 X 1.25. M6. 10.5 - 13mm

Group No. 10.06

Turbocharger

Page 86

Option No. PP20041

Group No. 10.06 Ref No. 45

Part Number 3818824

Option No. PP20041

Turbocharger Part Name

Req

Nut, Hexagon Flange

4

Page 87

Remarks M10 x 1.50

Group No. 02.01.1

Cylinder Head Mounting

Ref No.

Part Name

Part Number

Req

Option No. PP20056

Remarks

CYLINDER HEAD MOUNTING Cylinder Head Mounting

OPTION PP20056

Oil Filter Compatible: No 1 2

3328328 3328637

Washer, Sealing Screw, Hex Flange Head Cap

2 2

Page 88

Group No. 01.01.2

Ref No.

Part Number

Option No. PP8608

Piston Cooling Nozzle

Part Name

Req

Remarks

PISTON COOLING NOZZLE OPTION PP8608 1 2

3080708 3070393

Nozzle, Piston Cooling Screw, Hex Flange Head Cap

6 6

Page 89

M10 x 1.50 x 25

Group No. 01.04

Connecting Rod

Page 90

Option No. PP8608

Group No. 01.04 Ref No.

Option No. PP8608

Connecting Rod

Part Number

Part Name

Req

Remarks

CONNECTING ROD Connecting Rod

OPTION PP8608

1 2 3 4

3899450 (3896970) 3896894 3027106 3027108

CPL: 8608 Recon equivalent 3899450 RX

Rod, Engine Connecting Rod, Engine Connecting Bushing Dowel, Ring Screw, Connecting Rod Cap

1 2 2

CONNECTING ROD BEARING 5 5 5 5 5

3016760 3016761 3016762 3016763 3016764

Bearing, Bearing, Bearing, Bearing, Bearing,

Connecting Connecting Connecting Connecting Connecting

Rod Rod Rod Rod Rod

12 12 12 12 12

Page 91

Std 0.25 0.50 0.75 1.00

MM MM MM MM

Oversize Oversize Oversize Oversize

Group No. 01.05

Engine Piston Kit

Page 92

Option No. PP8608

Group No. 01.05 Ref No.

Part Number

Option No. PP8608

Engine Piston Kit Part Name

Req

Remarks

ENGINE PISTON KIT Performance parts

OPTION PP8608

1 2 3 4

4089865 (3103752) (3103753) 4070653 3016652 4083244

5 6 7

3803977 3102367 3899413 3893752

Kit, Engine Piston Piston, Engine TLA Top, Piston Skirt, Piston Ring, Retaining Pin, Piston

6 1 1 1 2 1

Set, Piston Ring Ring, Oil Piston Ring, Compression Piston Ring, Compression Piston

6 1 1 1

Page 93

Serviced as 4089865.

Oil Ring 2nd Ring Top Ring

Group No. 01.07

Ref No.

Part Number

Option No. PP8608

Camshaft

Part Name

Req

Remarks

CAMSHAFT OPTION PP8608 CPL 2041 1 2 3 4 5

4059893 3896335 3822067 3009953 3401439

Camshaft Support, Camshaft Thrust Screw, Captive Washer Cap Key, Plain Woodruff Gear, Camshaft

1 1 2 1

Page 94

M10 x 1.50 x 25

NOTES

Group No. 02.01

Cylinder Head

Page 96

Option No. PP8608

Group No. 02.01 Ref No.

Option No. PP8608

Cylinder Head

Part Number

Part Name

Req

Remarks

CYLINDER HEAD OPTION PP8608

13 12 14 15 16 17 18 19

2864016 (2864013) 3007632 206741 3007635 3035026 3417717 3090704 4923471 3895860 4955239 (4926069) 3275354 3800637 (3417779) 3275354 3104151 3070072 3008465 3820749 4003966 3895479

Head, Cylinder TLA Head, Cylinder Plug, Expansion Plug, Expansion Plug, Expansion Seal, O Ring Sleeve, Injector Insert, Valve Guide, Valve Stem Spring, Valve Kit, Intake Valve Valve, Intake Collet, Valve Kit, Exhaust Valve Valve, Exhaust Collet, Valve Retainer, Valve Spring Guide, Valve Spring Plug, Pipe Plug, Orifice Seal, Valve Stem Plug, Expansion

20 21 22 23 24 25

4923187 4022907 4022500 3328328 3328637 3328379

MISCELLANEOUS Screw, Hex Flange Head Screw, Hex Flange Head Gasket, Cylinder Head Washer, Sealing Screw, Hex Flange Head Screw, Hex Flange Head

1 2 3 4 5 6 7 9 10 11 12

1 1 2 2 8 6 6 24 24 24 12 12 24 12 12 24 24 24 16 6 24 2 PARTS Cap Cap Cap Cap

29 3 1 5 3 2

Serviced as mult kits.

1/8 NPT

M14 x 1.50 x 71

VALVE STEM GUIDE 3417558

Guide, Valve Stem

A/R

OVERSIZE VALVE SEATS 3028071 3028072 3028073 3028074

Insert, Insert, Insert, Insert,

Valve Valve Valve Valve

Page 97

.20 MM Oversize

Group No. 06.01

Ref No.

Part Number

Option No. PP8608

Injectors

Part Name

Req

Remarks

INJECTORS OPTION PP8608 1 2 3 4 5 6 7

4903472 3070136 3070137 3070138 3803682 3882793 4022914

Injector Seal, O Ring Seal, O Ring Seal, O Ring Kit, Wiring Harness Screw, Twelve Point Cap Clamp, Injector

6 1 1 1 1 6 6

Page 98

Red White Blue M10 x 1.25 x 75

NOTES

Group No. 03.01

Rocker Lever

Page 100

Option No. RL2703

Group No. 03.01 Ref No.

Part Number

Option No. RL2703

Rocker Lever Part Name

Req

Remarks

ROCKER LEVER OPTION RL2703 Engine Brake Supplier: Customer or None Engine Control System: Celect Inj Harness Pass Thru Loc: Rear 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 2 3 18 19 2 3 18 23 20 7 21 22 2 3 18 24 20 7 21 22 2 3 18 25 20 7 21 22 26 27

3068390 3069020 3066257 3066644 3068948 3066643 3067871 3067941 3070175 3076046 3077444 3079661 3079662 3080722 3098721 3161093 3417765 3417765 (4060417) 4003911 3066257 3066644 (3417922) (4003907) 4003912 3066257 3066644 (3417922) (4003908) 3019733 3067941 (3417923) (3418003) 4003913 3066257 3066644 (3417922) (4003909) 3019733 3067941 (3417923) (3418003) 4003914 3066257 3066644 (3417922) (4003910) 3019733 3067941 (3417923) (3418003) 3892105 3893584

Rod, Push Lever, Rocker (tla) Nut, Regular Hexagon Jam Screw, Slotted Set Lever, Rocker Socket, Tappet Bushing Plug, Ball Crosshead, Valve Rod, Push Clamp, Retaining Support, Rocker Lever Support, Rocker Lever Screw, Hexagon Head Cap Housing, Rocker Lever Screw, Captive Washer Cap Shaft, Rocker Lever Shaft, Rocker Lever Plug, Expansion Lever, Rocker (TLA) Nut, Regular Hexagon Jam Screw, Slotted Set Socket, Rocker Lever Lever, Rocker Lever, Rocker (TLA) Nut, Regular Hexagon Jam Screw, Slotted Set Socket, Rocker Lever Lever, Rocker Bushing Plug, Ball Retainer, Socket Plug, Ball Lever, Rocker (TLA) Nut, Regular Hexagon Jam Screw, Slotted Set Socket, Rocker Lever Lever, Rocker Bushing Plug, Ball Retainer, Socket Plug, Ball Lever, Rocker (TLA) Nut, Regular Hexagon Jam Screw, Slotted Set Socket, Rocker Lever Lever, Rocker Bushing Plug, Ball Retainer, Socket Plug, Ball Screw, Captive Washer Cap Support, Rocker Lever

12 6 1 1 1 1 1 2 6 6 8 2 2 8 1 14 2 1 3 1 1 1 1 3 1 1 1 1 1 2 1

Page 101

9/16 - 18 UNF 9/16 - 18 UNF Service as 3069020.

M10 x 1.50 x 35

Exhaust cylinders 1,3,5 9/16 - 18 UNF 9/16 - 18 UNF Intake cylinders 1,3,5 9/16 - 18 UNF 9/16 - 18 UNF

3 1 1 1 1 1 2 1

Intake cylinders 2,4,6 9/16 - 18 UNF 9/16 - 18 UNF

3 1 1 1 1 1 2 1

Exhaust cylinders 2,4,6 9/16 - 18 UNF 9/16 - 18 UNF

4 4

M10 x 1.50 x 100

Group No. 03.01

Rocker Lever

Page 102

Option No. RL2703

Group No. 03.01 Ref No. 28 29

Part Number 4973102 2863697

Option No. RL2703

Rocker Lever Part Name

Req

Gasket, Rkr Lever Housing Screw, Captive Washer Cap

1 6

Page 103

Remarks

Group No. 08.13.1

Ref No.

Part Number

Option No. RP2706

Radiator Plumbing

Part Name

Req

Remarks

RADIATOR PLUMBING OPTION RP2706 Engine Aspiration: Charged Air Cooled Turbocharger Cooling: Water Cooled Bearing Housing Front Lifting BRKT MTG Loc: Intake Manifold Grid Heater MTG Provision: No Intake Manif/Aftrclr Mtg Flange Thickness: 25mm (.98″) 1 2 3 4 5

3036460 3081346 3896800 4022730 4023210

Washer, Spring Screw, Hexagon Head Cap Connector, Male Manifold, Water Hose, Flexible

1 1 1 1 1

Page 104

3/4 inch M10 x 1.50 x 70 1/8 NPTF x 7/16-20

Group No. 99.01 Ref No.

Part Number

SOFTWARE,CALIBRATION Part Name

Req

Option No. SC20682 Remarks

SOFTWARE,CALIBRATION OPTION SC20682

Calibration software CPL: 8608 Engine Control System: Dei Certified By: EPA ,CARB,Eu Application: Nonroad Power Rating: N/A ECM version: CM series comment: Phase 2.4.14.52 cal restr: None pw: 02166 FR: 20042 Advertised Power: 0335 BHP At 2100 RPM Peak torque: 1235 FT LB at 1400 RPM Governed Power: 0365 BHP At 1800 RPM cert level: Tier 3,tier 3,stiiia Calibration Voltage: N/A do option number: Do 2364 ECM module level: CM570 p2 centinel compatible: No.

Page 105

Group No. 13.05.1

Ref No.

Part Number

Option No. SM2703

Starter Mounting

Part Name

Req

Remarks

STARTER MOUNTING OPTION SM2703 Starter Motor Mounting (Dependent) Starting Motor Mounting Screws: Metric Clutch Type Provision: Dry 1

4907093

Screw, Twelve Point Cap

3

Page 106

Group No. 03.01 Ref No.

Part Number

Option No. SS2011

Paint Part Name

Req

Remarks

PAINT Paint

OPTION SS2011

Paint Color: Titanium Black Primer Paint: No 2864400 3896190

Decal Titanium Black Paint

1 1

Page 107

Group No. 13.05

Ref No.

Part Number

Option No. ST2035

Starting Motor

Part Name

Req

Remarks

STARTING MOTOR OPTION ST2035 Manufacturer: Delco Remy Model: 39 MT-HD Voltage: 24 Rotation: Right Hand Solenoid Angle (degrees): 82 Length: 360.0mm (14.17 in.) Power Supply: Electric Cummins Branded: Yes Integrated Magnetic Switch: Yes Ground Wire Included: No 1

4926042 3103952

L/S Starter Sol @ 82.0 Motor, Starting

1 1

Page 108

NOTES

Group No. 10.06.1

Turbocharger Arrangement

Page 110

Option No. TB2320

Group No. 10.06.1 Ref No.

Part Number

Turbocharger Arrangement Part Name

Req

Option No. TB2320 Remarks

TURBOCHARGER ARRANGEMENT Turbocharger Arrangement

OPTION TB2320

Engine Aspiration: Charged Air Cooled Turbocharger Location: Low Mount Exhaust Outlet Location: Rear Out Turbo Outlet Conn Flange OD: 146.05mm (5.75 in.) Turbocharger Type: Wastegate Wastegate Rod-to-Crank Angle (Deg): 90 Turbo C/L Vertically from Crank C/L: 353.00mm (13.9 in) Turbo C/L Horizontally from Crank C/L: 361.00mm (14.21 in.) Exhaust Manifold Mtg Included: No Turbocharger Cooling: Water Cooled Bearing Housing Turbo Oil Supply Line Type: O Ring Face Seal Turbo Mtg Flange Bolt Circle Diameter: 129.06mm (5.08 in.) Intake Manifold Included: in IMI Option Closed Crankcase Ventilation Compatible: No Turbocharger Model: HX55 FFOB to Turbo Compressor Inlet Flange: 293, 294, or 269mm Turbo Comp Outlet Angle from Horz: 45. 1 2

4003994 3104237

Manifold, Exhaust Manifold, Exhaust

2 1

Page 111

Group No. 11.01

Turbocharger Arrangement

Page 112

Option No. TB2320

Group No. 11.01 Ref No.

Part Number

Turbocharger Arrangement Part Name

Req

Option No. TB2320 Remarks

TURBOCHARGER ARRANGEMENT OPTION TB2320 Engine Aspiration: Charged Air Cooled Turbocharger Location: Low Mount Exhaust Outlet Location: Rear Out Turbo Outlet Conn Flange OD: 146.05mm (5.75 in.) Turbocharger Type: Wastegate Wastegate Rod-to-Crank Angle (Deg): 90 Turbo C/L Vertically from Crank C/L: 353.00mm (13.9 in) Turbo C/L Horizontally from Crank C/L: 361.00mm (14.21 in.) Exhaust Manifold Mtg Included: No Turbocharger Cooling: Water Cooled Bearing Housing Turbo Oil Supply Line Type: O Ring Face Seal Turbo Mtg Flange Bolt Circle Diameter: 129.06mm (5.08 in.) Intake Manifold Included: in IMI Option Closed Crankcase Ventilation Compatible: No Turbocharger Model: HX55 FFOB to Turbo Compressor Inlet Flange: 293, 294, or 269mm Turbo Comp Outlet Angle from Horz: 45 1 2

4003994 3090915

Manifold, Exhaust Manifold, Exhaust

2 1

Page 113

Group No. 11.01

Ref No.

Part Number

Option No. TB2723

Turbocharger Arrangement

Part Name

Req

Remarks

TURBOCHARGER ARRANGEMENT OPTION TB2723 OEM Clamping Plate Supplied: No Turbocharger Loc: Low, Mid or Top Mount Stud Quantity: 2 1 2 3 4

3328948 3818121 3818124 3818823

Gasket, Exhaust Manifold Screw, Hex Flange Head Cap Spacer, Mounting Stud

6 12 12 2

Page 114

M10 x 1.50 x 100

NOTES

Group No. 08.07

Thermostat Housing

Page 116

Option No. TH2115

Group No. 08.07 Ref No.

Part Number

Option No. TH2115

Thermostat Housing Part Name

Req

Remarks

THERMOSTAT HOUSING Thermostat Housing

OPTION TH2115

1 2 3 4 5 6 7 8 9 10 11 12 13 14

3008690 3017502 3081347 3081350 3104696 3008468 3008469 3104697 186780 3104698 3820667 3820988 3893692 4083195 3037536 3037537 3040813 4083188

Clamp, Hose Screw, Hexagon Head Cap Screw, Hexagon Head Cap Screw, Hexagon Head Cap Housing, Thermostat TLA Plug, Pipe Plug, Pipe Housing, Thermostat Seal, Thermostat Housing, Thermostat Hose, Plain Screw, Hexagon Head Cap Gasket, Support Support, Thm Housing TLA Plug, Threaded Seal, O Ring Plug, Threaded Support, Thm Housing

2 1 2 2 1 1 1 1 1 1 1 3 1 1 1 1 1 1

Page 117

Water Outlet Connection Style: Cast On Water Outlet Outside Diameter: 63.5mm (2.5 in.) Water Outlet Direction: Vertical Thrm Spt Top Front Water Port Size: 3/8 NPTF Thrm Spt Bottom Front Water Port Size: 9/16-18 UNF Water Outlet Horizontal Distance: 119.8mm (4.72 in.) Water Outlet Vertical Distance: 592.5mm (23.33 in) Water Out Horizontal Distance from Front Face of Block: 72.5mm (2.85 in.) OEM Attachment Stud Location: Upper Left, Lower Left Alt Mounting Tab Vertical from Crank Centerline: None Thermostat Opening Temp: 82 C (179.6 F) Thermostat Full Open Temp: 94 C (201.2 F) Thermostat Vent Arrangement: Non-Vented Thermostat Quantity: 1 Lube Cooler Mounting Hole Quantity: Four 1 3/4 - 2 1/4 Inch. M10 X 1.50 X 120. M10 x 1.50 x 145. M10 x 1.50 x 172. 1/2 NPT. 3/4 NPT.

M10 X 1.50 X 35. 9/16 - 18 UNF.

Group No. 08.07

Ref No.

Thermostat Housing Plumbing

Part Number

Part Name

Req

Option No. TH2762

Remarks

THERMOSTAT HSG PLUMBING OPTION TH2762 Thrm Spt Top Front Wtr Port: 3/8 NPTF Plugged Thrm Spt Bottom Front Wtr Port: 9/16-18 UNF Open 1

3013786

Plug, Pipe

1

Page 118

3/8 NPT

Group No. 07.05

Torque Converter Cooler

Ref No.

Part Name

Part Number

Option No. TK2008

Req

Remarks

TORQUE CONVERTER COOLER OPTION TK2008 Limiting Orifice Disc: Required to Restrict Water Flow Full flow orifice disc restricts water flow within bypass from thermostat hsg to water pump. The orifice disc diverts bypass coolant through remote mounted torque converter oil cooler. Tag engine to indicate bypass orifice is installed. Engine test required to use temporary bypass line to insure proper engine cooling. Transmission Collant Outlet: 3/4 Inch NPT 1

3027971

Orifice, Ful Flow Limiting

1

Page 119

1/8 inch

Group No. 10.06.2

Turbocharger Plumbing

Page 120

Option No. TP2833

Group No. 10.06.2

Turbocharger Plumbing

Ref No.

Part Name

Part Number

Option No. TP2833

Req

Remarks

TURBOCHARGER PLUMBING Turbocharger Plumbing

OPTION TP2833

1 2 20 3 4 5 6 7 5 8 9 10 11 12 13 14 15 16 8 19

3025802 3047340 3046943 3081950 3037537 (3085824) 3922794 3090400 3090419 3679139 3922794 3678873 3678786 (3678791) 3899343 3905503 4022838 4022839 4022840 4022841 4022842 4022844 3678786 (4022843)

Screw, Hexagon Head Cap Elbow, Male Union Seal, O Ring Union, Male Seal, O Ring Union, Male Seal, O Ring Union, Male Union, Male Seal, O Ring Seal, O Ring Plug, Threaded Seal, O Ring Plug, Threaded Gasket, Turbocharger Elbow, Male Adapter Union, Male Hose, Flexible Hose, Flexible Hose, Flexible Connection, Tur Oil Drain Union, Male Seal, O Ring Union, Male

2 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 2 1 1

Page 121

Turbocharger Location: Low Mount Exhaust Outlet Location: Rear Out Turbocharger Cooling: Water Cooled Bearing Housing Engine Aspiration: Charged Air Cooled Turbo C/L Vertically from Crank C/L: 353.00mm (13.9 in) Turbo C/L Horizontally from Crank C/L: 361.00mm (14.21 in.) Turbo Oil Supply Line End Angle: 120 Oil Supply Line Type: O Ring Face Seal Wastegate Rod-to-Crank Angle (Deg): 90 FFOB to Turbo Compressor Inlet Flange: 293, 294, or 269 M8 x 1.25 x 20 1 1/16-12x1 1/16-12 (90deg)

M18 X 1.50

Group No. 03.01.1

Valve Cover

Page 122

Option No. VC2065

Group No. 03.01.1 Ref No.

Part Number

Option No. VC2065

Valve Cover Part Name

Req

Remarks

VALVE COVER OPTION VC2065 Breather Mtg Arrangement: Internal Breather Vent Location: Side Material: Plastic Oil Fill Location: Front Engine Position: Vertical Standard Straight Thd O-Ring Port Dia: None Valve Cover Pitch (Deg): 23 Breather Type: Baffled/Screened 1 2 3 4 5 6 7

3899757 3883220 3899798 4963809 4071224 3042401 3047134 (4961286)

Screw, Hexagon Head Cap Gasket, Rocker Lever Cover Isolator, Noise Cover, Rkr Lev TLA Front Cap, Filler Seal, Grommet Tube, Breather Cover, Rocker Lever

16 1 16 1 1 1 1 1

Page 123

M8 x 1.25 x 40

Group No. 08.08

Corrosion Resistor

Page 124

Option No. WF2031

Group No. 08.08 Ref No.

Part Number

Option No. WF2031

Corrosion Resistor Part Name

Req

Remarks

CORROSION RESISTOR OPTION WF2031 Supplier: Cummins Corrosion Resistor Location: Right Rear on Water Header Plate Element Type: Spin-On Element Quantity: Single Inhibitor Type: DCA4 DCA4 Units: 15 For Use with Cooling Systems When the OEM DOES NOT USE WITH a Factory Fill Coolant that Contains a Precharge Dose of SCA. Cooling Capacity Min Value: 18.92 L (5 Gal) Cooling Capacity Max Value: 37.85 L (10 Gal) Decal Provided: Fleetguard

1 2 3 4 5 6 7 8 9 10 11 12 13

3819767 (3818935) 3966716 205363 206963 3818849 3042327 3202049 3328740 3081345 3100308 3820988 3009330 108330 3826824

Head, Corrosion Resistor Head, Corrosion Resistor Seal, O Ring Washer, Spring Insert, Filter Head Shaft, Shutoff Valve Washer, Plain Screw, Hexagon Head Cap Seal, O Ring Screw, Hexagon Head Cap Resistor, Corrosion Screw, Hexagon Head Cap Washer, Plain Washer, Plain Decal

1 1 1 1 1 1 1 1 2 1 1 2 1 2 1

Page 125

1/4 inch M6 x 1.00 x 12 M10 x 1.50 x 65 Buy from Cummins Filtration M10 x 1.50 x 35 M10 3/8 inch

Group No. 08.07.1

Oil Cooler Water Plumbing

Page 126

Option No. WH2703

Group No. 08.07.1 Ref No.

Part Number

Option No. WH2703

Oil Cooler Water Plumbing Part Name

Req

Remarks

OIL COOLER WATER PLUMBING OPTION WH2703 Crn Resistor Mtg Loc: Right Rear on Water Header Plate Cab Heater Plmb Provision: 3/4″ NPTF Heat Shield Mtg Provision: None Crn Rstr Water Port Type: 1/8 NPTF Egr Engine: No 1 2 3 4 5

3083746 3008468 3008469 3083719 3818060 4083006

Cover Water Header Plug, Pipe Plug, Pipe Cover, Water Header Screw, Captive Washer Cap Gasket, Wtr Header Cover

1 4 1 1 18 1

Page 127

1/2 NPT 3/4 NPT M10 x 1.50 x 25

Group No. 08.01 Ref No.

Part Number

Option No. WP2020

Water Pump Part Name

Req

WATER PUMP OPTION WP2020 Water pump has been removed from this option. It is in another depended option now.

Page 128

Remarks

NOTES

Group No. 08.01

Water Pump

Page 130

Option No. WP2705

Group No. 08.01 Ref No.

Part Number

Option No. WP2705

Water Pump Part Name

Req

Remarks

WATER PUMP Water Pump

OPTION WP2705

Alternator Drive Provision: No Inlet Connection Type: Straight Shaft Length: 64.097 This water pump is designed for use with the two-pass oil cooler. 1 2 3 4 5 6 7 8 9 8 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

3027924 3034836 (3328559) 3821718 3892095 4955706 (4972857) 3008468 3008469 3008470 3037536 3037537 (3040813) 3042619 3037537 3042620 4972862 S 16002 160586 3019600 3035679 3038991 3064634 3073695 3335044 3400813 3820791 4926553 4972860 2863701 3900631 3044896

Gasket, Connection Screw, Hexagon Head Cap Connection, Water Transfer Connection, Water Transfer Seal, O Ring Kits, Water Pump Pump, Water TLA Plug, Pipe Plug, Pipe Plug, Pipe Plug, Threaded Seal, O Ring Plug, Threaded Nipple, Coupling Seal, O Ring Nipple, Coupling Pump, Water Bearing, Ball Ring, Retaining Seal, Oil Impeller, Water Pump Gear, Water Pump Ring, Retaining Cover, Water Pump Screw, Hexagon Head Cap Shaft, Water Pump Seal, O Ring Body, Water Pump Seal, Water Pump Seal, O Ring Screw, Hex Flange Head Cap Cover, Protective

1 3 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 3 1 1 1 1 1 2 1

4955802 S 16002 3820791 160586 4972860 3064634 3019600 3035679 3882774

WATER PUMP REPAIR KIT Kit, Water Pump Repair Bearing, Ball Seal, O Ring Ring, Retaining Seal, Water Pump Ring, Retaining Seal, Oil Impeller, Water Pump Seal, O Ring

1 1 1 1 1 1 1 1

Page 131

M10 X 1.50 X 30.

1/2 NPT. 3/4 NPT. 1 NPT. 9/16 - 18 UNF.

M10 X 1.50 X 25.

M8 x 1.25 x 25

Group No. 05.06.1

Etr Cnt Mdl Wrg Harness

Page 132

Option No. WR2716

Group No. 05.06.1

Etr Cnt Mdl Wrg Harness

Ref No.

Part Name

Part Number

Option No. WR2716

Req

Remarks

ETR CNT MDL WRG HARNESS Electronic Cnt Mdl Wrg Harness

OPTION WR2716

1 2 3 4 5 6 7 8 9 10 11 12 13 14

3036230 3096813 3818060 4022547 3417917 3821783 3900589 3906216 4022868 3062329 3681386 3902662 4952750 4076493

Screw, Hexagon Head Cap Brace, Wiring Screw, Captive Washer Cap Nut, Regular Hexagon Screw, Captive Washer Cap Screw, Captive Washer Cap Nut, Hexagon Flange Nut, Hexagon Flange Harness, Etr Cnt Mdl Wrg Clamp, Wire Tie Stud Nut, Hexagon Flange Harness, Wiring Sensor, Pressure

1 1 3 1 1 5 1 2 1 2 2 1 1 1

Engine Control System: Celect ECM Version: CM Series ECM Location (mm): 337.7 Vert./558.9 Horz. ECM Vertical Distance is Measured from the Top of the ECM to the Crank C/L The Horizontal Distance is Measured from the FFOB to the Front of the ECM Int Man Temp Sensor Loc: Front Int Boost Sensor Mtg Loc: Front OEM Interface Conn Orientation: Rear from ECM Eng Harness Clipping Location: Block Hole #329 OEM Wiring Brace Included: Yes Harness Routing: Attached to Air Intake Manifold M10 X 1.50 X 20. M10 X 1.50 X 25. M8 X 1.25 X 20. M8 X 1.25. M6 X 1.00.

M10 x 1.50 Ambient Air.

PASS-THROUGH CORRECTOR O-RINGS 3163713 3163714

O RING SEAL Seal, O Ring Seal, O Ring

1 1

For Harness Listed Below For Harness Listed Below

4004571 4022868 4004501

Harness, Etr Cnt Mdl Wrg Harness, Etr Cnt Mdl Wrg Harness, Etr Cnt Mdl Wrg

1 1 1

Low Mount Internal Rear Low Mount Internal Rear

3163715

O RING SEAL Seal, O Ring

2

3099354 4059810 4004573 4022870 4059814 4004503 4059812

Harness, Harness, Harness, Harness, Harness, Harness, Harness,

1 1 1 1 1 1 1

Etr Etr Etr Etr Etr Etr Etr

Cnt Cnt Cnt Cnt Cnt Cnt Cnt

Mdl Mdl Mdl Mdl Mdl Mdl Mdl

Wrg Wrg Wrg Wrg Wrg Wrg Wrg

Page 133

Low Mount External Rear High Mount Internal Front High Mount Internal Front Euro Low Mount External Rear Bus Low Mount External Rear Bus Low Mount External Rear

Group No. 21.02

External Control Module Wiring Harness

Page 134

Option No. WR2716

Group No. 21.02 Ref No.

Option No. WR2716

External Control Module Wiring Harness

Part Number

Part Name

Req

Remarks

EXTERNAL CONTROL MODULE WI OPTION WR2716 ECM Version: CM Series ECM Location (MM): 337.7 Vert./558.9 Horz. ECM ECM vertical distance is measured from the top of the ECM to the crank C/L The horizontal distance is measured from the FFOB to the front of the ECM Int Man Temp Sensor Loc: Front Int Boost Sensor Mtg Loc: Front OEM Interface Conn Orientation: Rear from ECM Eng Harness Cliping Location: Block Hole #329 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

3036230 3096813 4022868 3417917 4022547 4059810 3818060 3821783 3883598 3900589 3900627 3906216 3062329 3681386 3902662

Screw, Hexagon Head Cap Brace, Wiring Harness, Etr Cnt Mdl Wrg Screw, Captive Washer Cap Nut, Regular Hexagon Harness, Etr Cnt Mdl Wrg Screw, Captive Washer Cap Screw, Captive Washer Cap Clip, Wire Retaining Nut, Hexagon Flange Screw, Hex Flange Head Cap Nut, Hexagon Flange Clamp, Wire Tie Stud Nut, Hexagon Flange

1 1 1 1 1 1 4 5 1 1 1 2 2 1 1

3163713 3163714

PASS-THROUGH CORRECTOR O-RINGS O RING SEAL Seal, O Ring Seal, O Ring

1 1

4004571 4022868 4004501

Harness, Etr Cnt Mdl Wrg Harness, Etr Cnt Mdl Wrg Harness, Etr Cnt Mdl Wrg

1 1 1

3163715

O RING SEAL Seal, O Ring

2

3099354 4059810 4004573 4022870 4059814 4004503 4059812

Harness, Harness, Harness, Harness, Harness, Harness, Harness,

Etr Etr Etr Etr Etr Etr Etr

Cnt Cnt Cnt Cnt Cnt Cnt Cnt

Mdl Mdl Mdl Mdl Mdl Mdl Mdl

Wrg Wrg Wrg Wrg Wrg Wrg Wrg

1 1 1 1 1 1 1

Page 135

M10 x 1.50 x 20

1 11/16-18 Thd M10 x 1.50 x 25 M8 x 1.25 x 20 M8 x 1.25 M6 x 1.00 x 14 M6 x 1.00 M10 x 1.50

For Harness Listed Below For Harness Listed Below

For Harness Listed Below

Group No. 11.01.1

Ref No.

Option No. XS2017

Exhaust Clamp

Part Number

Part Name

Req

Remarks

EXHAUST CLAMP OPTION XS2017 Outlet Connection Type: Customer Supplied Turbo Conn Clamp Qty: One Turbo Conn Clamp Dia: 127mm (5 in.) Turbo Conn Clamp Type: V- Band Marmon Turbo Conn Clamp Supplied: In Kit 1

186917

Clamp, V Band

1

Page 136

Group No. 17.01

Upper Engine Gasket Set

Ref No.

Part Name

Part Number

Req

Remarks

GASKET SETS UPPER ENGINE GASKET 4089478 3037537 3040817 3042401 3069786 3070136 3070137 3070138 3088984 3102361 3102802 3328328 3328464 3328948 3627695 3678786 3678912 3755843 3819871 3819900 3820872 3867043 3883220 3899343 3922794 4022907 4973102 4022500

Set, Upper Engine Gasket Seal, O Ring Seal, O Ring Seal, Grommet Gasket, Intake Manifold Seal, O Ring Seal, O Ring Seal, O Ring Gasket, Turbocharger Gasket, Connection Seal, O Ring Washer, Sealing Seal, O Ring Gasket, Exhaust Manifold Seal, O Ring Seal, O Ring Seal, O Ring Gasket, Turbocharger Seal, O Ring Gasket, Turbocharger Gasket, Cover Plate Seal, O Ring Gasket, Rocker Lever Cover Gasket, Turbocharger Seal, O Ring Screw, Hex Flange Head Cap Gasket, Rkr Lever Housing Gasket, Cylinder Head

1 1 1 1 6 6 6 1 1 1 7 2 6 2 2 1 1 1 1 1 19 1 1 2 3 1 1

Page 137

Red White Blue

Group No. 17.01

Lower Engine Gasket Set

Ref No.

Part Name

Part Number

Req

Remarks

GASKET SETS LOWER ENGINE GASKET SET 4089998-01 67946 103426 109080 145527 154916 163654 186780 3008400 3025130 3025296 3027924 3028295 3031007 3032787 3033247 3033248 3037537 3040817 3046943 3047188 3080769 3080770 3102500 3102646 3201386 3201659 3328740 3335044 3401290 3803894 3804304 3818841 3818885 3819871 3820030 3820629 3820791 3820945 3820946 3882774 3883042 3883150 3883472 3883510 3892095 3892625 3893690 3893692 3899746 4026171 4070462 4070463 4082772 4083006 4089542 (4920751) 4952625

Set, Lower Engine Gasket Washer, Plain Gasket, Connection Seal, O Ring Seal, O Ring Gasket, Hydraulic Pump Seal, O Ring Seal, Thermostat Gasket, Hydraulic Pump Gasket, Lub Oil Pump Cover Gasket, Cover Plate Gasket, Connection Seal, Rectangular Ring Gasket, Starter Seal, O Ring Seal, O Ring Seal, O Ring Seal, O Ring Seal, O Ring Seal, O Ring Seal, Rectangular Ring Seal, Rectangular Ring Seal, Rectangular Ring Seal, O Ring Seal, O Ring Gasket, Connection Seal, Rectangular Ring Seal, Rectangular Ring Screw, Hexagon Head Cap Gasket, Oil Pan Kit, Seal Kit, Oil Seal Gasket, Thermostat Housing Seal, O Ring Seal, O Ring Seal, Rectangular Ring Gasket, Filter Head Seal, O Ring Seal, Rectangular Ring Seal, Rectangular Ring Seal, O Ring Seal, O Ring Seal, O Ring Gasket, Hand Hole Seal, Rectangular Ring Seal, O Ring Gasket, Oil Cooler Support Gasket, Heater Housing Gasket, Support Gasket, Acc Drive Support Gasket, Fuel Pump Screw, Hex Flange Head Cap Screw, Hex Flange Head Cap Screw, Round Head Cap Gasket, Water Header Cover Kit, Rear Seal Crank Seal, Rectangular Strip Gasket, Air Compressor

1 2 1 2 1 1 2 1 1 1 1 1 2 1 2 1 1 8 1 1 6 2 1 1 1 1 6 2 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 1 1 2 1 1 1 1 38 5 18 1 1 1 1

Page 138

1 1/32 Inch.

M10 x 1.50 x 25.

Serviced as 4089995.

Group No. 17.01

Lower Engine Gasket Set

Ref No.

Part Name

Part Number 4955665 4970037

Req

Kit, Oil Seal Hose, Plain

1 1

Page 139

Remarks

NOTES

Option Index Option No. AD2061 . . . AP2087 . . . BB2706 . . . .. .. .. .. .. .. BB2750 . . . BR2714 . . . CF2009 . . . CH2021 . . . CI2705 . . . . CP2063 . . . DA2110 . . . DF2029 . . . DO2364 . . . DP2701 . . . EA2003 . . . EB2047 . . . EC2701 . . . ED2009 . . . EH2175 . . . EH2762 . . . EM2038 . . . FA2271 . . . FCXL73 . . . FF2758 . . . FH2303 . . . FP2953 . . . FP2957 . . . FR20042 . . FT20070. . . FW2141 . . . GG2706 . . . IC2068. . . . IM2001. . . . IM2702 . . . IT2017 . . . . LA2053 . . . LC2766 . . . LF2054 . . . LG2151 . . . LM2001 . . . LP2709 . . . NN2713 . . . OB2462 . . . OB2725 . . . OP2152 . . . PH2019 . . . PH2809 . . . PP8608 . . . .. ..

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Description Page No. Accessory Drive Pulley . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Agency Approval . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Cam Follower Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Crankshaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Cylinder Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Cylinder Liner Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Gear Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Idler Gears . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Main Bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Cylinder Block Plumbing . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Breather Plumbing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Ref Compressor Mtg . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Coolant Heater Starting Ai . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Air Compressor Inlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Air Compressor Plumbing . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Vibration Damper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Front Gear Train . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 SOFTWARE,CUS INTERFACE . . . . . . . . . . . . . . . . . . . . . . 27 Fuel Pump Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 Electrical Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 Engine Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 Thermostat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 Dataplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 Alternator Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 Alternator Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 Front Engine Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 Fan Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 CALIBRATION,FUEL PUMP . . . . . . . . . . . . . . . . . . . . . . . . 39 Fuel Pump Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 Flywheel Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 Fuel Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 Fuel Pump Coupling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 RATING,FUEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 Fuel Plumbing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 Flywheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 Front Gear Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53 Air Intake Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54 Air Intake Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 Air Intake Manifold Mounti . . . . . . . . . . . . . . . . . . . . . . . . . . 57 Air Transfer Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59 Lifting Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 Lube Oil Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63 Full Flow Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64 Oil Level Gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67 Lube Oil Accessory Manifol . . . . . . . . . . . . . . . . . . . . . . . . . 69 Lube Oil Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71 Nameplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72 Oil Filler Arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75 Hand Hole Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77 Oil Pan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79 Engine Control Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80 Electronic Control Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . 83 Camshaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94 Connecting Rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91 Cylinder Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97 Page A-1

Option No. .. .. .. PP20041 . . PP20056 . . RL2703 . . . RP2706 . . . SC20682 . . SM2703 . . . SS2011 . . . ST2035 . . . TB2320 . . . TB2723 . . . TH2115 . . . TH2762 . . . TK2008 . . . TP2833 . . . VC2065 . . . WF2031 . . . WH2703. . . WP2020. . . WP2705 . . . WR2716. . . .. XS2017 . . .

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Description Page No. Engine Piston Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93 Injectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98 Piston Cooling Nozzle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89 Turbocharger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85 Cylinder Head Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . 88 Rocker Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101 Radiator Plumbing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104 SOFTWARE,CALIBRATION . . . . . . . . . . . . . . . . . . . . . . . . . 105 Starter Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106 Paint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107 Starting Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108 Turbocharger Arrangement . . . . . . . . . . . . . . . . . . . . . . . . . 111, 113 Turbocharger Arrangement . . . . . . . . . . . . . . . . . . . . . . . . . 114 Thermostat Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117 Thermostat Hsg Plumbing . . . . . . . . . . . . . . . . . . . . . . . . . . 118 Torque Converter Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . 119 Turbocharger Plumbing . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121 Valve Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123 Corrosion Resistor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125 Oil Cooler Water Plumbing . . . . . . . . . . . . . . . . . . . . . . . . . 127 Water Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128 Water Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131 Etr Cnt Mdl Wrg Harness . . . . . . . . . . . . . . . . . . . . . . . . . . 133 External Control Module Wi . . . . . . . . . . . . . . . . . . . . . . . . . 135 Exhaust Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136

Page A-2

INDEX Part No.

Description

BM76340 S 300 S 2286 S 16002 4851 64816 A 67946 68139 68368 A 70550 70700 70704 100099 100129 101322 103426 105375 107460 108330 109080 110855 119364 127316 128807 129510 129768 129839 129888 139988 142207 145527 146161 146483 148555 151900 153336 153338 153346 154916 160514 160586 163654 163759 170664 175865 179063 181466 182459

Damper, Fuel Pump Key, Plain Woodruff Screw, Drive Bearing, Ball Gear, Flywheel Ring Dowel, Pin Washer, Plain Elbow, Male Adapter Spacer, Mounting Dowel, Pin Spring, Compression Washer, Plain Seal, Rectangular Ring Screw, Socket Head Cap Cap, Filler Gasket, Connection Nameplate Clip Washer, Plain Seal, O Ring Gasket, Fuel Pump Gear, Fuel Pumping Washer, Plain Ring, Retaining Screw, Hexagon Head Cap Spring, Valve Shield, Shutoff Valve Seal, Rectangular Ring Seal, Rectangular Ring Dowel, Pin Seal, O Ring Washer, Plain Screen, Filter Dowel, Pin Seal, Rectangular Ring Body, Fuel Pump Damper Cover, Fuel Pump Damper Screw, Socket Head Cap Gasket, Hydraulic Pump Washer, Plain Ring, Retaining Seal, O Ring Connector, Tube Washer, Plain Shaft, Fuel Pump Plug, Retainer Washer, Lock Gasket, Water Header Cover Seal, Thermostat Clamp, V Band Disc, Valve Diaphragm, Ful Pump Damper Washer, Plain Union, Male Plate, Cover Washer, Spring Plug, Expansion Insert, Filter Head Screw, Captive Washer Cap Seal, O Ring Head, Cylinder Head, Cylinder TLA Verified Esn Stamp Decal Hub, Jaw Coupling

186780 186917 196057 202897 203518 203850 204048 205363 206741 206963 2863697 2863701 2864013 2864016 2864390 2864400 3000175

Page No.

Part No.

Description

45 9 45 131 51 45 79, 138 47 21 7 45 45 45 45 77 138 45 19 125 63, 138 45 45, 47 43 47 28 45 45 45, 47 45 7 138 83 45 7 45 45 45 45 138 45 131 138 67 28 47 7 45

3007632 3007635 3008400 3008446 3008465 3008466 3008468

Plug, Expansion Plug, Expansion Gasket, Hydraulic Pump Dowel, Pin Plug, Pipe Plug, Pipe Plug, Pipe

3008469

Plug, Pipe

3008470 3008690 3009330

Plug, Pipe Clamp, Hose Washer, Plain

3009887 3009953 3010146 3013786 3014575 3014754 3014755 3014756 3016652 3016760 3016761 3016762 3016763 3016764 3016770 3016771 3016772 3016773 3016774 3016780 3016781 3016782 3016783 3016784 3017051 3017502 3018006 3019600 3019617 3019631 3019733 3021123 3022148 3023525 3025130

Screw, Hexagon Head Cap Key, Plain Woodruff Spring, Compression Plug, Pipe Cap, Fuel Pump Filter Washer, Plain Disc, Valve Spring, Compression Ring, Retaining Bearing, Connecting Rod Bearing, Connecting Rod Bearing, Connecting Rod Bearing, Connecting Rod Bearing, Connecting Rod Bearing, Main Bearing, Main Bearing, Main Bearing, Main Bearing, Main Bearing, Main Bearing, Main Bearing, Main Bearing, Main Bearing, Main Screw, Captive Washer Cap Screw, Hexagon Head Cap Screw, Hexagon Head Cap Seal, Oil Gear & Shaft Washer, Plain Bushing Seal, O Ring Screw, Hexagon Head Cap Screw, Socket Head Cap Gasket, Lub Oil Pump Cover Cover, Camshaft Gasket, Cover Plate Adapter, Spline Bearing, Needle Plug, Pipe Screw, Hexagon Head Cap Gasket, Cover Plate Cover, Access Hole Shaft, Idler Shaft, Idler Bushing Bushing Dowel, Ring Retainer, Gear Seat, Prs Regulator Valve Cap, Main Bearing Dowel, Ring

43 117, 138 136 45 45 37 40 26 125 97 125 103 131 97 97 7 107 28

3025295 3025296 3025321 3025354 3025458 3025802 3026134 3026135 3026166 3026167 3026188 3026189 3026231 3026233 3026758 3026961 3027106

Page B-1

Page No. 7, 18, 97 7, 18, 97 138 7 23, 97 7, 18, 63, 69 7, 18, 57, 79, 117, 127, 131 43, 117, 127, 131 79, 131 117 17, 35, 48, 79, 125 75 94 7, 71 43, 69, 118 45 7 7 7 93 91 91 91 91 91 11 11 11 11 11 11 11 11 11 11 45 117 43 131 45 7 101 45 43 71 138 75 75, 138 26 13, 26 54 43, 121 43 43 15 15 15 15 7 15 7 7 91

INDEX Part No.

Description

3027108 3027924 3027971 3028071 3028072 3028073 3028074 3028295 3028309 3028421 3028684 3029920 3031007 3031511 3032623 3032787 3033247 3033248 3033714 3033719 3033724 3033740 3033742 3034412 3034451 3034663 3034836 3035026 3035679 3036230

Screw, Connecting Rod Cap Gasket, Connection Orifice, Ful Flow Limiting Insert, Valve Insert, Valve Insert, Valve Insert, Valve Seal, Rectangular Ring Bearing, Thrust Gear, Hydraulic Pump Cover, Hand Hole Pin, Roll Gasket, Starter Plug, Pipe Shim Seal, O Ring Seal, O Ring Seal, O Ring Housing, Fuel Pump Gear Dowel, Ring Bushing Valve, Check Plug, Threaded Seal, O Ring Housing, Actuator Shim Screw, Hexagon Head Cap Seal, O Ring Impeller, Water Pump Screw, Hexagon Head Cap

3036460 3036865 3037236 3037536

Washer, Spring Union, Male Seal, O Ring Plug, Threaded

3037537

Seal, O Ring

3038991 3038995 3038996 3039398 3040810 3040813 3040813 3040813 3040815 3040816 3040817

Gear, Water Pump Gear, Idler Assy, Idler Gear Screw, Hexagon Head Cap Plug, Threaded Plug, Threaded Plug, Threaded Plug, Threaded Plug, Threaded Plug, Threaded Seal, O Ring

3041042 3041043 3041048 3042327 3042401 3042619 3042620 3044360 3044896 3046200 3046201 3046202 3046943 3047134 3047188

Gear, Accessory Drive Shaft, Accessory Drive Gear & Shaft Washer, Plain Seal, Grommet Nipple, Coupling Nipple, Coupling Nut, Regular Hexagon Cover, Protective Spider, Jaw Coupling Seal, O Ring Plug, Threaded Seal, O Ring Tube, Breather Seal, Rectangular

Page No.

Part No.

Description

91 131, 138 119 97 97 97 97 138 28 26 75 17 138 57 8 79, 138 71, 138 71, 138 47 47 47 47 45 28, 45, 47 45 8 22, 63, 131 97 131 23, 75, 133, 135 63, 104 47 47 7, 18, 47, 63, 117, 131 7, 18, 45, 47, 63, 69, 83, 117, 121, 131, 137, 138 131 15 15 15 7, 18, 63 18, 47, 63 117 131 63 63 40, 63, 137, 138 28 28 28 125 123, 137 7, 45, 69, 131 45, 69, 131 17, 48 131 48 7, 18, 63, 83 7, 18, 63 63, 121, 138 123 8, 138

3047340 3050897 3053349 3055069 3056003 3056009 3056415 3056416 3062329 3063779 3064109 3064582 3064583 3064621 3064634 3065944 3066211 3066257 3066643 3066644 3067871 3067941 3067979 3068015 3068390 3068768 3068948 3068979 3069020 3069103 3069728 3069786 3070072 3070100 3070136 3070137 3070138 3070175 3070393

Elbow, Male Union Plug, Threaded Dowel, Pin Plug, Threaded Plug, Threaded Disc, Actuator Seal, O Ring Plug, Threaded Clamp, Wire Tie Plug, Threaded Screw, Hexagon Head Cap Support, Cam Fol Shaft Support, Cam Fol Shaft Socket, Tappet Ring, Retaining Screw, Captive Washer Cap Seal, O Ring Nut, Regular Hexagon Jam Socket, Tappet Screw, Slotted Set Bushing Plug, Ball Clamp, V Band Connection, Air Transfer Rod, Push Ring, Retaining Lever, Rocker Plunger, Prs Regulator Lever, Rocker (tla Gasket, Fuel Pump Sensor, Viscosity Gasket, Intake Manifold Guide, Valve Spring Gasket, Connection Seal, O Ring Seal, O Ring Seal, O Ring Crosshead, Valve Screw, Hex Flange Head Cap Seal, Oil Cover, Water Pump Crankshaft Spacer, Seal Spacer, Seal Rod, Push Clamp, Retaining Plug, Threaded Lever, Cam Follower Support, Rocker Lever Support, Rocker Lever Adapter, O Ring Nozzle, Piston Cooling Screw, Hexagon Head Cap Liner, Cylinder Seal, Rectangular Ring Seal, Rectangular Ring Screw, Hexagon Head Cap Screw, Hexagon Head Cap Screw, Hexagon Head Cap Screw, Hexagon Head Cap Screw, Hexagon Head Cap Union, Male Cover, Water Header Cover Water Header Gear, Crankshaft Gear, Idler

3071643 3073695 3073707 3074316 3074317 3076046 3077444 3079584 3079589 3079661 3079662 3080401 3080708 3080722 3080760 3080769 3080770 3081345 3081346 3081347 3081348 3081350 3081950 3083719 3083746 3084445 3084447

Page B-2

Page No. 121 63 7 79 45 45 45 45 29, 133, 135 43 48 17 17 17 131 45 54 101 101 101 101 101 54, 59 54 101 45 101 7, 71 101 48 7, 71 137 97 54 98, 137 98, 137 98, 137 30, 101 89 47 131 9 47 47 101 101 45 17 101 101 63 89 101 8 63, 138 138 125 104 117 35 117 121 127 127 9 15

INDEX Part No.

Description

3084448 3084532 3084533 3084713 3084899 3085185 3085198 3085615 3085824 3088161 3088984 3090400 3090419 3090704 3090915 3090942 3090993 3090996 3093770 3093807

Gear, Idler Assy, Idler Gear Assy, Idler Gear Seal, Oil Bearing, Thrust Sensor, Temperature Sensor, Temperature Ring, Retaining Union, Male Plate, Thrust Bearing Wear Gasket, Turbocharger Union, Male Union, Male Insert, Valve Manifold, Exhaust Pump, Fuel Support, Fuel Pump Support, Fuel Pump Screw, Hexagon Head Cap Screw, Hex Flange Head Cap Screw, Hex Flange Head Cap Screw, Hex Flange Head Cap Hub, Jaw Coupling Shaft, Fuel Pump Drive Gear & Shaft Stud Gasket, Fuel Pump Brace, Wiring Housing, Rocker Lever Manifold, Oil Harness, Etr Cnt Mdl Wrg Resistor, Corrosion Union, Male Filter, Lubricating Oil Gasket, Connection Ring, Oil Piston Seal, O Ring Retainer, Connection Seal, O Ring Screw, Hex Flange Head Cap Head, Lube Oil Filter Head, Lube Oil Filter Seal, O Ring Tensioner, Belt Piston, Engine TLA Top, Piston Motor, Starting Pulley, Idler Retainer, Valve Spring Manifold, Exhaust Housing, Thermostat TLA Housing, Thermostat Housing, Thermostat Dipstick Screw, Captive Washer Cap Roller, Cam Follower Assy, Cam Follower Lever Gear, Hydraulic Pump Plate, Cover Screw, Hexagon Head Cap Dataplate Damper, Vibration Tool, Seal R&I

3093936 3093939 3095355 3095356 3095635 3095798 3096077 3096813 3098721 3099225 3099354 3100308 3100526 3101869 3102361 3102367 3102500 3102571 3102646 3102651 3102774 3102784 3102802 3102888 3103752 3103753 3103952 3104139 3104151 3104237 3104696 3104697 3104698 3106210 3161093 3161423 3161475 3161567 3161671 3161896 3161910 3161942 3163565

Page No.

Part No.

Description

15 15 15 47 15 83 83 47 121 15 85, 137 121 121 97 113 45 47 47 38

3163713 3163714 3163715 3166309 3201386 3201659 3202049 3202101 3253334 3254405 3255926 3275354 3328328 3328379

Seal, O Ring Seal, O Ring Seal, O Ring Cooler, Electronic Control Gasket, Connection Seal, Rectangular Ring Screw, Hexagon Head Cap Plug, Threaded Plate, Cover Screw, Hexagon Head Cap Housing, Flywheel Collet, Valve Washer, Sealing Screw, Hex Flange Head Cap Seal, O Ring Connection, Water Transfer Tube, Lub Oil Suction Screw, Captive Washer Cap Screw, Hex Flange Head Cap Seal, O Ring Screw, Hexagon Head Cap Gasket, Carrier Gasket, Carrier Gasket, Exhaust Manifold Block, Cylinder Seal, O Ring Screw, Hexagon Head Cap

3328464 3328559 3328583 3328617 3328637

21 21 61 45 47 47 85 47 133, 135 101 69 83, 133, 135 125 47 64 137 93 138 63 138 83 63 63 137 21 93 93 108 21 97 111 117 117 117 67 26, 101 17 17 26 43 83 83 25 9

3328740 3328742 3328760 3328761 3328948 3329058 3330159 3335044 3335342 3335343 3335372 3335561 3335562 3394702 3400811 3400813 3400877 3400880 3400883 3400884 3401202 3401236 3401283 3401290 3401348 3401439 3406888 3406929 3406969 3408421 3408501 3408502 3408504 3409000 3417558 3417645 3417717 3417765 3417766 3417779 3417917 3417922 3417923 3418003

Page B-3

Pin, Cam Follower Roller Pin, Cam Follower Roller Cooler, Electronic Control Washer, Insulating Washer, Ground Hose, Plain Cover, Gear Shaft, Water Pump Pulley, Crankshaft Pulley, Alternator Pulley, Idler Pulley, Idler Bearing, Ball Elbow, Tube Connector Belt, V Ribbed Gasket, Oil Pan Manifold, Air Intake Gear, Camshaft Screw, Hex Flange Head Cap Manifold, Oil Harness, Wiring Solenoid Module, Electronic Control Sensor, Position Module, Electronic Control Data, Bootloader Guide, Valve Stem Lever, Cam Follower Sleeve, Injector Shaft, Rocker Lever Shaft, Cam Follower Valve, Exhaust Screw, Captive Washer Cap Socket, Rocker Lever Retainer, Socket Plug, Ball

Page No. 83, 133, 135 83, 133, 135 83, 133, 135 83 138 13, 138 125 63 22 79 43 97 88, 97, 137 97 69, 137 131 79 57 88, 97 125, 138 7 53 53 114, 137 7 83 43, 77, 131, 138 17 17 83 83 83 19 53 131 25 36 35 35 35 50 21 79, 138 55 94 63 69 29 45, 47 83 83 83 83 97 17 97 101 17 97 133, 135 101 101 101

INDEX Part No.

Description

3418284 3502231 3504967 3518004 3519163 3521441 3522597 3527619 3527651 3528094 3528096 3528121 3528204 3528221 3528414 3529372 3529852 3532195 3533038 3534109 3534292 3534833 3535399 3535983 3537930 3538468 3558515 3591206 3591655 3592774 3593343 3597518 3600825 3627695 3678786 3678791 3678873 3678912 3679139 3681386 3681484 3682177 3682674 3709510 3723863 3755843 3758848 3759526 3760250 3762915 3800637 3800968 3800969 3803477 3803493 3803504 3803682 3803703 3803894 3803977 3804304 3818060

Tube, Fuel Supply Slinger, Oil Washer, Plain Washer, Lock Screw, Drive Seal, Split Ring Pin, Roll Dataplate Plate, Cover Baffle, Oil Plate, Oil Seal Coupling, Elbow Hose Nut, Lock Ring, Retaining Nut, Regular Hexagon Jam Nut, Regular Hexagon Clamp, V Band Spacer, Mounting Shield, Turbocharger Heat Collar, Thrust Screw, Hexagon Head Set Bearing, Turbocharger Clamp, V Band Shaft & Wheel Coupling, Elbow Hose Hose, Plain Gasket, Hydraulic Pump Spacer, Mounting Bearing, Tur Thrust Housing, Turbine Housing, Tur Bearing End, Adjusting Link Connection, Air Intake Seal, O Ring Seal, O Ring Plug, Threaded Plug, Threaded Seal, O Ring Seal, O Ring Stud Data, Nonvolatile Memory Seal, O Ring Connection, Air Transfer Ring, Retaining Ring, Retaining Gasket, Turbocharger Seal, Split Ring Screw, Hexagon Head Set Nut, Lock Seal, O Ring Kit, Exhaust Valve Kit, Oil Seal Kit, Oil Seal Kit, Oil Seal Support, Fuel Pump Kit, Screw Hex Head Cap Kit, Wiring Harness Kit, Cylinder Liner Kit, Seal Set, Piston Ring Kit, Oil Seal Screw, Captive Washer Cap

3818121

Screw, Hex Flange Head Cap Spacer, Mounting Screw, Hexagon Head Cap

3818124 3818229

Page No.

Part No.

Description

50 85 85 85 85 85 85 85 85 85 85 85 85 85 85 85 85 85 85 85 85 85 85 85 85 85 26 85 85 85 85 85 23 137 121, 137 121 121 137 85, 121 133, 135 83 59 59 85 85 137 85 85 85 85 97 9 9 47 47 7 98 8 138 93 53, 138 13, 19, 127, 133, 135

3818463 3818823 3818824 3818841 3818849 3818885 3818935 3819475 3819498 3819521

Washer, Plain Stud Nut, Hexagon Flange Gasket, Thermostat Housing Shaft, Shutoff Valve Seal, O Ring Head, Corrosion Resistor Tube, Breather Support, Front Engine Screw, Hex Flange Head Cap Adapter, Hydraulic Pump Head, Corrosion Resistor Seal, O Ring Gasket, Turbocharger Seal, Rectangular Ring Screw, Captive Washer Cap Screw, Hexagon Head Cap Plunger, Bypass Valve Bushing Gasket, Filter Head Ring, Retaining Hose, Plain Screw, Captive Washer Cap Plug, Orifice Support, Hydraulic Pump Ring, Retaining Seal, O Ring Gasket, Cover Plate Sleeve, Wear Seal, Rectangular Ring Seal, Rectangular Ring Screw, Hexagon Head Cap Lever, Cam Follower Connection, Water Transfer Plug, Retainer Screw, Captive Washer Cap Screw, Captive Washer Cap Screw, Captive Washer Cap Decal Seal, O Ring Spacer, Mounting Retainer, Gear Plug, Expansion Spring, Compression Plate, Clamping Seal, O Ring Screw, Twelve Point Cap Tape Screw, Twelve Point Cap Seal, O Ring Screw, Hex Flange Head Cap Screw, Hex Flange Head Cap Seal, O Ring Gasket, Rocker Lever Cover Screw, Hexagon Head Cap Screw, Hexagon Head Cap Gasket, Hand Hole Seal, Rectangular Ring Bracket, Lifting Clip, Wire Retaining Seal, O Ring Screw, Captive Washer Cap Tag, Instruction Gasket, Oil Cooler Support

114 114 2

3819638 3819767 3819871 3819900 3820030 3820186 3820213 3820320 3820566 3820629 3820631 3820667 3820710 3820749 3820754 3820782 3820791 3820872 3820918 3820945 3820946 3820988 3821160 3821718 3821725 3821783 3821847 3822067 3826824 3867043 3882513 3882528 3882585 3882586 3882675 3882774 3882793 3882893 3882922 3883042 3883122 3883123 3883150 3883220 3883394 3883397 3883472 3883510 3883586 3883598 3892095 3892105 3892253 3892625

Page B-4

Page No. 2 114 87 138 125 138 125 19 37 26 26 125 23, 137, 138 137 138 13, 57 25 63 7 63, 138 63 117 35 97 26 63 131, 138 137 9 13, 138 13, 138 37, 117, 125 17 131 7 133, 135 35 94 125 137 15 15 63 63 25 131, 138 98 5, 32 15 26, 138 54 28 13, 138 123, 137 22, 63 57 75, 77, 138 15, 138 61 135 131, 138 37, 101 75 63, 138

INDEX Part No.

Description

3892692 3892794 3893584 3893690 3893692 3893752 3893913 3895023 3895438

Screw, Captive Washer Cap Seal, Oil Support, Rocker Lever Gasket, Heater Housing Gasket, Support Ring, Compression Piston Bearing, Needle Seal, Dust Screw, Hex Flange Head Cap Spacer, Mounting Screw, Hex Flange Head Cap Plug, Expansion Roller, Cam Follower Plug, Retainer Support, Cam Fol Shaft Stud Spring, Valve Retainer, Cap Screw Shaft & Gear, Acc Drive Support, Accessory Drive Titanium Black Paint Support, Camshaft Thrust Screw, Hex Flange Head Cap Screw, Hex Flange Head Cap Screw, Hex Flange Head Cap Connector, Male Seal, Dust Bushing Rod, Engine Connecting Flywheel Flywheel Gasket, Turbocharger Ring, Compression Piston Rod, Engine Connecting Cover, Hand Hole Gasket, Acc Drive Support Screw, Hexagon Head Cap Isolator, Noise Nut, Hexagon Flange Screw, Hex Flange Head Cap Screw, Hex Flange Head Cap Screw, Hex Flange Head Cap Nut, Hexagon Flange

3895439 3895440 3895479 3895488 3895718 3895830 3895832 3895860 3896022 3896047 3896048 3896190 3896335 3896408 3896723 3896724 3896800 3896837 3896894 3896970 3899270 3899271 3899343 3899413 3899450 3899661 3899746 3899757 3899798 3900589 3900627 3900631 3901445 3902662 3903112 3905503 3906216 3914420 3922794 3925437 3966716 4003907 4003908 4003909 4003910 4003911 4003912

Screw, Hex Flange Head Cap Elbow, Male Adapter Nut, Hexagon Flange Clamp, Hose Seal, O Ring Screw, Hex Flange Head Cap Seal, O Ring Lever, Rocker Lever, Rocker Lever, Rocker Lever, Rocker Lever, Rocker (TLA Lever, Rocker (TLA

Page No.

Part No.

Description

57 53 101 22, 138 117, 138 93 13 53

4003913 4003914 4003941 4003950 4003966 4003994 4004381 4004501 4004503 4004571 4004573 4010296 4010297 4010318 4010319 4010324 4010514 4010519 4022500 4022524 4022547 4022730 4022838 4022839 4022840 4022841 4022842 4022843 4022844 4022868 4022870 4022907

Lever, Rocker (TLA Lever, Rocker (TLA Tube, Fuel Drain Pump, Lubricating Oil Seal, Valve Stem Manifold, Exhaust Union, Male Harness, Etr Cnt Mdl Wrg Harness, Etr Cnt Mdl Wrg Harness, Etr Cnt Mdl Wrg Harness, Etr Cnt Mdl Wrg Plunger, Prs Regulator Spring, Compression Cover, Fuel Pump Gear Pump, Gear Fuel Pump, Gear Fuel Tube, Fuel Drain Seal, O Ring Gasket, Cylinder Head Hose, Flexible Nut, Regular Hexagon Manifold, Water Union, Male Hose, Flexible Hose, Flexible Hose, Flexible Connection, Tur Oil Drain Union, Male Union, Male Harness, Etr Cnt Mdl Wrg Harness, Etr Cnt Mdl Wrg Screw, Hex Flange Head Cap Clamp, Injector Adapter, Pilot Hub, Fan Bearing, Thrust Bearing, Thrust Hose, Flexible Kit, Oil Seal Kit, Oil Seal Kit, Fuel Solenoid Set, Main Bearing Set, Main Bearing Set, Main Bearing Set, Main Bearing Set, Main Bearing Gasket, Fuel Pump Impeller, Tur Compressor Housing, Compressor Actuator, Turbocharger Turbocharger Bracket, Actuator Harness, Etr Cnt Mdl Wrg Harness, Etr Cnt Mdl Wrg Harness, Etr Cnt Mdl Wrg Nameplate Camshaft Support, Heat Exchanger Support, Heat Exchanger Shaft, Idler Cover, Idler Pulley Cap, Main Bearing Cap, Main Bearing Block, Cylinder Plug, Expansion Plug, Expansion

71 71 71 97 17 71 17 7 97 79 28 28 107 94 21 79 63 104 53 91 91 51 51 121, 137 93 91 77 28, 138 123 123 133, 135 135 131 69, 83 21, 83, 133, 135 83 121 133, 135 85 121, 137 21 125 101 101 101 101 101 101

4022914 4023035 4023041 4023084 4023204 4023210 4024777 4024778 4024808 4025120 4025121 4025122 4025123 4025124 4026171 4036317 4036914 4037622 4037633 4040639 4059810 4059812 4059814 4059842 4059893 4059909 4059910 4060100 4060101 4060388 4060391 4060394 4060417 4060455

Page B-5

Page No.

83, 83, 83, 83,

83, 83,

101 101 50 71 97 111, 113 50 133, 135 133, 135 133, 135 133, 135 47 47 47 47 45 47 83 97, 137 50 133, 135 104 121 121 121 121 121 121 121 133, 135 133, 135

97, 137 98 38 38 11 11 104 9 9 47 11 11 11 11 11 138 85 85 85 85 85 83, 133, 135 83, 133, 135 83, 133, 135 72 94 83 83 35 35 7 7 7 101 17

INDEX Part No.

Description

4070452 4070462

Plate, Clamping Screw, Hex Flange Head Cap Screw, Hex Flange Head Cap Adapter, Air Inlet Skirt, Piston Screw, Hex Flange Head Cap Cap, Filler Sensor, Pressure Pulley, Accessory Drive Screw, Round Head Cap Screw, Round Head Cap Plug, Gear Cover Gasket, Wtr Header Cover Bracket, Air Compressor Screw, Captive Washer Cap Support, Thm Housing Support, Thm Housing TLA Pin, Piston Set, Upper Engine Gasket Kit, Rear Seal Crank Kit, Turbocharger Kit, Engine Piston Kit, Lifting Bkt (rear Kit, Strip Seal Kit, Gear Cover Set, Lower Engine Gasket Plug, Threaded Plug, Threaded Injector Plate, Clamping Screw, Twelve Point Cap Tensioner, Belt Support, Alternator Bracket, Lifting Bracket, Belt Tensioner Seal, Rectangular Strip Sensor, Prs Temperature Sensor, Pressure Screw, Hex Flange Head Cap Guide, Valve Stem Dataplate Seal, Oil Bearing, Thrust Bearing, Thrust L/S Starter Sol @ 82.0 Valve, Intake Body, Water Pump Thermostat Gasket, Air Compressor Thermostat Harness, Wiring Pan, Oil TLA Pan, Oil Sensor, Temperature Kit, Intake Valve Kit, Oil Seal Kits, Water Pump Kit, Water Pump Repair Cover, Rocker Lever Seal, Oil Cover, Rkr Lev TLA Front Hose, Plain Pump, Water TLA

4070463 4070532 4070653 4071043 4071224 4076493 4082570 4082717 4082772 4082974 4083006 4083105 4083121 4083188 4083195 4083244 4089478 4089542 4089862 4089865 4089870 4089995 4089996 4089998-01 4903442 4903443 4903472 4906823 4907093 4920105 4920106 4920123 4920437 4920751 4921477 4921493 4923187 4923471 4923474 4923644 4926017 4926018 4926042 4926069 4926553 4952204 4952625 4952630 4952750 4952775 4952779 4954905 4955239 4955665 4955706 4955802 4961286 4962745 4963809 4970037 4972857

Page No.

Part No.

Description

25

4972860 4972862 4973102 4975879 4984223 4985108

Seal, Water Pump Pump, Water Gasket, Rkr Lever Housing Cooler, Oil Sensor, Position Housing, Gear

53, 138 53, 138 54 93 51 123 133 2 21 138 53 127, 138 21 43 117 117 93 137 43, 138 85 93 61 53 53 138 28 28 98 61 106 35 35 61 21 53, 138 83 83 97 97 5, 32 43 11 11 108 97 131 31 138 63 133 79 79 83 97 53, 139 131 131 123 53 123 139 131

Page B-6

Page No. 131 131 103, 137 63 83 13

Serial No. 35236848

!35236848!