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REFINING & NGL PROJECTS DEPARTMENT RTR Clean Fuels Project ISBLIOSBL Division Room No.14, North Wing, SAPMT Site Office Building, LUP-9 Prince Sultan Road, Ras Tanura

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Saudi Amnxo

DOCUMENT TRANSMITTAL DATE: TRANSMITTAL No.

To:

July 09, 2019 CFP-QAQC-SA-TR-T-O1 0612019

MR. JUAN IGNACIO MENDEZ Contractor Representative Tecnicas Reunidas Saudi for Services & Contracting Company P.O. Box 77076, Al-Khobar 31952

The subject:

x

are transmitted herewith: SUBJECT:

Documents For your info/use

CD

x

For Action

RTR Clean Fuels Project Quality Transmittals Responses Reference Transmittal: See Ijsted below;

No. 1

Contractor Transmittal No. 10100-TRSA-SAR-L-51040

Subject AYTB External FBE Custom Coating Procedure

2

RTCF-QAQC-TR-SA-T-0826

ADWANI QC Fire Proofing Inspector

3

RTCF-QAQC-TR-SA-T-0829

AYTB1

4

RTCF-QAQC-TR-SA-T-0839

TRS Quality Procedure

5

RTCF-QAQC-TR-SA-T-0846

AYTB1

6

RTCF-QAQC-TR-SA-T-0849

TRS

7

RTCF-QAQC-TR-SA-T-0852

AYTB1

8

RTCF-QAQC-TR-SA-T-0853

AYTB QC Civil Inspector

9

RTCF-QAQC-TR-SA-T-0857

EVERGREEN

10

RTCF-QAQC-TR-SA-T-0858

NSH QC Welding Inspector

11

RTCF-QAQC-TR-SA-T-0859

NSH

12

RTCF-QAQC-TR-SA-T-0861

TAMIMI - Welding Procedure Si

13

RTCF-QAQC-TR-SA-T-0862

TAMIMI Welding Procedure

14

RTCF-QAQC-TR-SA-T-0865

AYTB QC Mechanical Rotating Equipment Inspector

-

-

-

Quality Procedure

-

-

Welders Job Clearance Card Batch 49 -

Hydro Static Testing Coordinator

-

-

QC Batch Plant Inspector

-

-

QC Structural Ir

-

-

QC Welding Inspector

)

-

-

Saudi Aramco: Company General Use

Page 1 of2

REFINING & NGL PROJECTS DEPARTMENT RTR Clean Fuels Project ISBLIOSBL Division Room No.14, North Wing, SAPMT Site Office Building, LUP-9 Prince Sultan Road, Ras Tanura

apqmuJIgSo!JIA SaudAromco

CFP-QAQC-SA-TR-T-01 0612019 No. 15

Contractor Transmittal No. RTCF-QAQC-TR-SA-T-0867

Subject TAMIMI Welders Job Clearance Card

16

RTCF-QAQC-TR-SA-T-0868

NSH Welders Job Clearance Card

17

RTCF-QAQC-TR-SA-T-0869

ADWANI Quality Procedure

-

-

-

With reference to CONTRACTOR’s transmittals, please find attached COMPANY’s comments for your further action. Should you have any question, please contact Salah A. Hudar at 13 673-3254.

MOHAMME r.ProjectEng S. ALM ineer Clean Fuels Projects ISBL Division SAH/SSG/pcc Cc.:

PM-RTRCFP BA RTR CFP SPE RTR CFP File -

-

Att.:

YES

Saudi Aramco: Company General Use

Page 2 of 2

Downstream Projects Inspection Division Refining & NGL Projects Inspection Section

Letter Number

CEPIS-

Clean Fuel Complex Projects Inspection Unit Phone: Fax:

To

Attention:

Position:

Project Manager

DMslon:

Clean Fuel Project RT Refinery

Address:

Ras Tanura Sa Pmt Support Building Lup9 (Bldg. WP9) FAX:

Hajwane, Altaf G

JO:

10-00742-0005/0006

Reference:

RTCF-QAQC-TR-SA-T-0829

Subject:

-

QUAU

RTCF QAQC-TP SA T829 A81

CFP QUALITY TTALS 1K -

I QUALITY PROCEOURE

REMARKS(COMMENTS

DCN

)565

Tecriicas Reunidas

Clean Fuel Complex Project Ras Tartura Refinery

Document Title CP

I

0

Contractor: Title:

/2019

3-Jul-19

Mr. Shaker Asiri

677-8511

0552

Date

Name:

Phone#:

10-00742-

-

RTCF-QAQC-TR-SA-T-0829 AYTB1 QUALITY PROCEDU RE -

-

Review Status

1

Reviewed & Accepted

1- Accepted 2 Accepted WI comments 3 Revise and Re-submit 4- Not Accepted/Re jected 5- Reviewed wf comments 6 Reviewed wI no comments 7- Partially approve

Signature Block

AIIM4A[Khathami RTR Clean_Fuel_Complex Unit This is system generated “Reply Letter” signature Saudi anxi.Company General Use

Date

—

—

Revlewéi

7/

AYTB Co. Project: Ras Tanura Refinery Clean Fuels Project

COATING PROCEDURE

RAS TANURA REFINERY CLEAN FUELS PROJECT COATING PROCEDURE DOCUMENT NO: GEN-QUA-PRO-0026 REV.08 BI-10-00742-0006

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COATING PROCEDURE

  Table of Contents  1 

PURPOSE 

4 

2 

SCOPE 

4 

3 

REFERENCE 

4 

4 

DEFINITIONS 

5 

5 

PERSONNEL QUALIFICATION 

5 

6 

GENERAL 

5 

7 

RECEIVING, STORING AND HANDLING OF COATING MATERIALS 

6 

8 

SURFACE  PREPARATION 

7 

9 

PREPARATION AND APPLICATION OF COATING MATERIAL 

10 

STORAGE, HANDLING AND INSTALLATION OF COATED ITEMS 

15 

11 

INSPECTION AND ACCEPTANCE 

15 

12 

REPAIR OF DEFECTS OR DAMAGES 

17 

13 

CALIBRATION OF PAINTING AND COATING TEST EQUIPMENT 

17 

14 

SAFETY 

18 

15 

APPLICABLE  SAIC & SATR  

19 

16 

ATTACHMENTS 

20 

    10 

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COATING PROCEDURE

1. PURPOSE The purpose of this coating procedure is to provide the workmanship criteria to the greatest practicable extent and to control of the quality at various levels in blasting and painting process to meet the Saudi Aramco requirements through complying with the requirements of Saudi Aramco specification, paint manufacturer datasheet, technical manual and international reference codes and standards. 2. SCOPE

8

2.1 This coating procedure describes the specific work required to be implemented for application of Liquid Coating Applications on Pipes, fittings and Structural materials, under the supervision of TRS in Ras Tanura Refinery Clean Fuel Projects , for externally coating of above ground Carbon, Stainless steel and low & High alloy steel pipelines ,piping & Equipment’s according to APCS-1A ,APCS-1D,APCS-26, APCS11A, APCS-11B, APCS-2A, APCS-1B, APCS-11C. 2.2 This procedure covers the appropriate workmanship requirements and the description of operation to be carried out under the supervision of TRS, for the surface preparation, primer application, intermediate and final coating of the associated metal surfaces for Ras Tanura Refinery Clean Fuel Projects. 3. REFERENCES

     

3.1 Schedule “Q” Project Quality Requirements. 3.2 SAEP-316 Performance Qualification of coating personal. 3.3 SSPC Vol-1 & 2 Steel structures painting council. Saudi Aramco Construction Safety Manual. SAES-H-001 Selection Requirements for Industrial Coating. SAES-H-002 Internal & External Coatings for Steel Pipelines & Piping. SAES-H-002V Approved Saudi Aramco Data Sheets for the Pipeline. 3.8 SAES-H-101V Approved Saudi Aramco Data Sheets -Paints and Coatings. SAES-H-102 Safety Requirements for Coating Application. SATIP-H-100-01  Manufacturer’s Data Sheets and recommendation. 3.12 SSPC-PA2 Measurement of DFT with magnetic gauge. 3.13 SAES-H-200, Storage, Handling and Installation of Externally Coated Pipe.

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COATING PROCEDURE

Steel Structural Painting Council (SSPC) Manual SSPC-PA-2 SSPC Method of Measurement of Dry Paint Thickness with Magnetic Gages SSPC-SP-1 Solvent Cleaning SSPC-SP-2 Hand Tool Cleaning SSPC-SP-3 Power Tool Cleaning SSPC-SP-5 White Metal Blast Cleaning SSPC-SP-7 Sweep Blast Cleaning SSPC-SP-10 Near White Metal Blast Cleaning --Paint Manufacturer’s Technical Data Sheet 4. DEFINITIONS 4.1 APCS 4.2 DFT 4.3 SAMSS 4.4 SAES 4.5 SATIP 4.6 SAIC 4.7 SATR 4.8 SAEP 4.9 MSDS

-

APPROVED PROTECTIVE COATING SYESTEM Dry Film Thickness Saudi Aramco Material system specification Saudi Aramco Engineering Standards Saudi Aramco Typical Inspection Plan Saudi Aramco Inspection Check List Saudi Aramco Test Report Saudi Aramco Engineering Procedure Material Safety Data Sheet

5. PERSONNEL QUALIFICATION 5.1.1

All operation shall be performed by skilled work men and all the Blasters, Painters, foremen and the crew-supervisor shall be certified from ARAMCO level II inspector, and the SAEP-316 requirements shall be applied to all the work team. 5.1.2 All Coating Inspectors shall be qualified and certified to perform their tasks as mentioned in SAEP-316. 6. GENERAL 6.1 Approved Blasting & Painting Specification for Project shall explain the functions and related requirements that shall be carried out and shall be followed to in identify the followings:  Method of surface preparation  Selection of Blasting Material.  Required Coating System. DOCUMENT NO.

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

COATING PROCEDURE

Selection of painting material

6.2 All buried and immersion services piping’s and spools shall be Shop applied FBE internally (if required ) /FBE externally coated or other approved coating system

7. RECEIVING, STORING AND HANDLING OF COATING MATERIALS 

 



  

 

All Coating materials shall be delivered to shop by the Coating Manufacturer’s in unopened original containers, good state and correctly labeled as per Project requirements. The same shall be ensured by Warehouse supervisor & verified by Coating Inspector. Receiving inspection of coating materials shall be W/R by Saudi Aramco. Technical data sheet shall be supplied, clearly indicating all the features and requirements of the products (i.e. max/min over coating times for the specified DFT, max/min DFT, max temperature resistance etc.). Paints and Thinners shall be stored in well-ventilated building or shelter and shall be provided with temperature controlled equipment’s and measuring instrument. Shelter Storage temperature shall not exceed 35°C unless stated otherwise in Paint Data Sheet. All paint material must be used within the manufacturer specified period. Paint shall be used in strict rotation according to batch number and shelf life. Expired paint shall not be used. Paints which have exceeded the shelf life shall be set aside and removed from painting storage area. The paint materials shall be stored in optimal conditions for their best conservation. Temperature sensitive and self- polymerization Paint materials shall be stored in Temperature controlled storage area. Temporary storage of paint materials covered with canvas, tarpaulins shall not excess 14 days. Paint container showing signs of leakage shall be discarded.

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8. SURFACE PREPARATION 8.1 General Before starting any surface that has to be blasted all the contaminants such as oil, grease, chemical or soil shall be removed prior to blasting by the use of suitable broom brush and solvent cleaning. During cleaning, all weld areas and attachments shall be given special attention to ensure all welding flux and spatter is removed by the use of files scrapers, chipping, hammers, power or hand brushes or grinders fitted with flexible grinding discs. 8.2 Blast Cleaning Equipment 8.2.1

When compressed air is used, air lines shall be provided with effective, well Maintained oil and water traps. Efficient well maintained air filters shall be provided to control dust. 8.2.2 The pressure and volume of the compressed air supply for blast cleaning shall be Fulfill the requirements of blasting machine manufacturer and suitable for the Surface to be blast. 8.2.3 Compressed air supply quality check shall be done by Blotter Test at the start and midpoint of each 8 hour shift. The Blotter Test shall be done as follows, attach a piece of blotter or absorbent paper to a clip board, then hold it approximately 450-600mm in front of the blast nozzle during air flow only with a nozzle pressure of approximately 50 psig for one minute. Satisfactory results shall be no water or oil contamination on the blotter. The blast system Shall be operated for at least 5 minutes under actual field conditions at the Specified pressures prior to making the blotter test. 8.3 Abrasives 8.3.1

The abrasives selection shall be Aramco approved product & shall contain less than 50 ppm chloride, 50 ppm sulphate & 0.10% calcium carbonate by weight as per SAES-H001, and chemical analyzing test report should be provide along with each bag of abrasive . 8.3.2 Sand or other materials producing silica dust shall not be used. The use of reclaimed slag abrasives is prohibited. 8.3.3 The abrasives shall be free from oil, grease, moisture etc. 8.3.4 Abrsive medium using for this project will be SA grit 35080 (coal slag) from Saudi abrasive factory with SAMSS NO: 1000161068 .No re-usages will be allowed.

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8.4 Identification 8.4.1 8.4.2 8.4.3 8.4.4 8.4.5

Prior to blasting all material are to be checked to ensure the correct materials are Being process as per applicable standard. Identification marks are to be marked or tagged according to the specific requirement of the project on the materials to be blasted. Product required different painting application system shall not be mixed in one place. Materials are to be identified and have proper storage and placed on designated area before and after blasting/painting. Cover the following are by masking tape to avoid painting. * The parts to be metal to metal contact. * The parts to be buried into concrete. * The parts where field welding is to be applied.

8.5 Blasting 8.5.1

Blasting shall be done in clear acceptable weather condition.

8.5.2

Blasting operations shall not be carried out unless surfaces to be prepared are 3°C above dew point.

8.5.3

After blast cleaning and before application of the priming coat the surface shall be cleaned to remove dust and abrasives and in particular from pockets and corners. This can be done by vacuum cleaning or by blowing with dry oil-free compressed air.

8.5.4

Proper care shall be exercised to prevent the abrasive entering inside equipment and pipe work. On completion of blasting operations, the inside of equipment and piping shall be inspected and cleaned out if the presence of abrasive is detected.

8.5.5

Any surface showing signs of handling contamination after basting shall be suitably cleaned and sweep blasted. Abrasive blast cleaned surface shall be re inspected prior to priming or coating, if the surface held for more than 4 hrs after blasting. After blasting, test the substrate for chloride content, residual chloride shall not be exceed 40 mg/m2.

8.5.6 8.5.7

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COATING PROCEDURE

8.6 Protection of surfaces not to be coated 8.6.1

When using manual blast cleaning method, All the surfaces which are not to be coated shall be protecting from damage and from paint products by adequate temporary coverings during all operations of surface preparations and painting.

8.6.2

In particular, non-ferrous surfaces shall be protected from blasting, overspray and coatings intended for carbon steel.

8.6.3

Painting supervisor shall ensure protection of all equipment that is not to be painted or liable to be affected by the presence of abrasive or paint. Special attention shall be given to avoid splashes.

8.7 Weld area and sharp edges 8.7.1

All weld seams, sharp edges and surface irregularities shall be contoured and surface irregularities will be made ground smooth prior to blasting.

8.8 Anchor profile 8.8.1 Anchor profile shall be taken using TESTEX TAPE or equivalent as per ASTM-D-4417 ,Method C 8.9 Inspection 8.9.1

After completion of surface preparation, the Painting Inspector shall carry out the inspection activities as per Section-11 in this procedure.

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COATING PROCEDURE

9. PREPARATION AND APPLICATION OF COATING MATERIAL Sl No.

COATING SYSTEM

MANUFACTURER

01

APCS-1A

SIGMA PAINTS

02

APCS-1B

SIGMA PAINTS

03

APCS-1D

SIGMA PAINTS

04

APCS-2A/2C

SIGMA PAINTS

05

APCS-11A

SIGMA PAINTS

06

APCS-11B

SIGMA PAINTS

APPROVED PRODUCT SIGMAZINC 158 (PRIMER) SIGMACOVER 410 (INTERMEDIATE &TOP COAT) SIGMACOVER 410 (PRIMER , INTERMEDIATE &TOP COAT) SIGMAZINC 158 (PRIMER) SIGMACOVER 410(INTERMEDIATE ) SIGMADUR GLOSS 7528( TOP COAT) PHENGUARD 930 ( PRIMER) PHENGUARD 935 ( INTERMEDIATE COAT ) PHENGUARD 940 (TOP COAT ) SIGMAZINC 158 (PRIMER) SIGMATHERM 540 (TOP COAT) SIGMATHERM 540 (PRIMER &TOP COAT)

07

APCS-11C

INTERNATIONAL PAINTS

INTERTHERM 751 CSA (PRIMER &TOP COAT)

08

APCS-26

SIGMA PAINTS

SIGMACOVER 410 (PRIMER &TOP COAT)

09

APCS-11C

SHERWIN-WILLIAMS

HEAT –FLEX. HI-TEMP 1200

9.1 General 9.1.1

The Selection of Coating systems & Coating materials shall be strictly followed as per Blasting & Painting Specification for Project and as specified in SAES-H-001 & SAES-H-101V.

9.1.2

Painting Inspector & Painting Supervisor shall strictly follow the instructions and recommendations as prescribed by the Coating Manufacturers for the preparation and application of all coating materials.

9.2 Coating Equipment 9.2.1

All Painting equipment to be checked to ensure that there is no residual paint from previous application in the containers or hoses and paint guns.

9.2.2

The pressure and volume of the compressed air supply for spray application shall fulfill the requirements of Spray machine and Painting Manufactures.

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9.2.3

COATING PROCEDURE

When compressed air is used efficient well maintained air filters shall be provided to control dust.

9.3 Weather Conditions 9.3.1

The Painting Supervisor shall measure and recorded the local conditions of temperature and humidity during blasting, Painting and curing.

9.3.2

Coating shall only be applied when suitable weather conditions prevail and the same will be ensure by Painting Inspector.

9.3.3

Coating shall not be applied under the following conditions or when such conditions are likely to prevail before the coating is applied:  When the relative humidity of the atmosphere exceeds 85%.  The steel temperature is less than 3°C above the dew point.  During foggy or misty conditions like strong wind or dusty weather.  Before dew or moisture has evaporated.  When it is raining or rain is imminent.

9.3.4

Painting Supervisor shall be responsible for scheduling his activities under consideration of suitable weather and other atmospheric conditions.

9.3.5

Coating which is contaminated during curing, for example by dust, condensation or rain, shall be repaired.

9.4 Coating Material Preparation 9.4.1

Only if the conditions required in section 8.3 of this procedure is met, coating of the item or part or component to be allowed.

9.4.2

Coating for two-pack or multiple packs coating system shall be mixed in the proportions and under the conditions recommended by the Manufacturer.

9.4.3

The mixed coating shall be used within the regulated pot life and shall not be used on expiry of its “pot life”.

9.4.4

Paint material shall be power-stirred to obtain a homogenous consistency.

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COATING PROCEDURE

No hand stirring is allowed for quantities greater than 5 liters. Before further use, coating shall be allowed to stand for a time long enough to remove aeration caused by stirring. 9.4.5

For inorganic zinc primers, after mixing the silicate binder and the zinc powder, the mixed product shall be sieved prior to application and continuously stirred during application.

9.4.6 9.4.7

The mixed coating shall match with other prepared products of the same coat. Partial mixing in a two component and multi component coating is prohibited.

9.5 Coating Application 9.5.1

Painting shall be done according to the application instruction of the Coating Manufacturer and shall be performed by Aramco approved staff with all PPE (Personal Protection Equipment).

. 9.5.2

Coating may be applied by the following four methods as approved or specified by the coating Manufacturer, 9.5.3 Heavy dry spray during application of inorganic zinc primer is prohibited. 9.5.4 Inorganic zinc applied below minimum dry film thickness shall be brought up to minimum thickness using zinc rich epoxy. 9.5.5 When using inorganic zinc primer, the contractor shall check for surface zinc oxide formation immediately prior to applying an epoxy topcoat. Any oxide formation shall be removed by high pressure cleaning using sweet water (with maximum chloride contents of 50 PPM and maximum TDS of 500 PPM), or by sweet water hosing followed by scrubbing with stiff brushes to remove zinc salts. The surface shall be allowed to dry thoroughly prior to applying the topcoat. To avoid pinholes and bubbles occurring in the intermediate coat of epoxy, a mistcoat thinned 10 to 20% should first be applied to the inorganic zinc primer. 9.5.6 Coating to be sprayed shall be filtered through a 30-60 mesh screen.

 Airless Spray and conventional Spray Application  When using conventional spray or airless spray methods, all the equipment shall have adequate, well-maintained pressure regulating devices, effective strainers, traps and separators, suitable size hoses and clean, well-maintained guns. The traps and separators for removing oil and water maintained from the compressed air shall be such that air DOCUMENT NO.

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COATING PROCEDURE

atomizing guns will not deposit oil or water when directed on to a clean surface  Angles, corners, sharp edges, bolt or rivet heads, weld seams and other surface Irregularities and inaccessible area shall be stripe-coated by brush prior to airless spray application.  An airless spray the correct spray nozzle tips, air pressures etc., shall be used as per the Paint Data Sheet and recommended by the product manufacturer supplier.  The area sprayed should be within a comfortable distance of the operator to avoid a long traverse of the jet or arcing of the gun.  Each coat shall be applied uniformly and completely over the entire surface. All skips, runs, drips and sags shall be brushed out immediately  Due care shall be exercised whilst spraying to prevent overspray and contamination of other surfaces by the use of shields, etc. 9.5.3 Brush and Roller Application Brush application may be used under the following circumstances:  When area cannot be coated properly by spraying for any reason, such as material or shape and design. Maximum brush size shall be 125mm  For the initial coat of paint to corners, edges, crevices, holes, weld or irregular surfaces prior to spray application.  For “touch up” to localized damaged areas  Brush or rollers used shall be of a suitable size and shape and shall be kept clean by use of Paint Manufacturer’s recommended solvents.  Where rollers are used, the nap shall be of sufficient length to work the coating well in the surface.  Roller application shall be in accordance with the paint manufacturer’s instructions.  The specified coating thickness shall be achieved at all protrusions, corners and crevices. Edges, cracks, bolt heads, etc. may require the coating to be evened by lying off with a brush after roller application.

9.6 Priming 9.6.1

The priming coat shall be applied as soon as possible after the surface preparation has been carried out and before any contamination of the cleaned surface.

9.6.2

Prepared/unprepared welding plate pipe edges and surfaces within 50 mm to 75mm of edge shall be left uncoated or shall be coated

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COATING PROCEDURE

9.6.3

Angles, corners, sharp edges, bolt or rivet heads, weld seams and other surface irregularities shall be stripe-coated by brush. This coat shall be the same product as the primer. 9.6.4 After completion of Primer coat, Painting Inspector shall perform the inspection as per Section 10 in this procedure. 9.7 Subsequent coat (If any) 9.7.1

When the erection/welding/Testing are completed, the surface shall be checked by Painting Inspector and the damaged area shall be repaired with the same primer or Manufacturers’ recommended coatings.

9.7.2

When more than one coat is required, the Coating Manufacturer’s Recommendations on over coating time shall be complied with.

9.7.3

Wet film thickness shall be checked during coating by painter to ensure that the full coating thickness will be achieved in the specified number of coats (as recommended by the Coating Manufacturer).

9.7.4

A final coat shall be applied in accordance with the undercoat over coating time recommended by the Coating Manufacturer

9.7.5

The final coat shall provide a smooth, even finished coating surface, where Gloss finish coats are applied, the surface shall be a smooth gloss finish with no breaks in the surface.

9.8 Drying times Each coat shall be allowed to cure thoroughly in accordance with the Coating Manufacturer’s instruction for over coating before the next coat is applied. Curing times are highly dependent on local conditions.

9.9 Contrasting coatings Where it is necessary to apply more than one coat of a particular product to obtain a specified dry film thickness, then the first coat shall be selected sufficiently different in color, in order to distinguish from the subsequent coats.

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COATING PROCEDURE

10. STORAGE, HANDLING AND INSTALLATION OF COATED ITEM 10.1 Coated items shall not be handled or moved until all coatings have been properly Dried or cured as required in the Coating Manufacturer’s instructions. 10.2 Coated items shall be handled with equipment such as wide belt slings, web belts, And wide padded skids selected to prevent damage to the coating. 10.3 Handling equipment likely to cause damage to the coating shall not be used. 10.4 Items such as chains, cables, hooks, tongs, metal bars and narrow skids shall not be permitted to come in contact with the coating. 10.5 Dragging or skidding in coated items shall not be permitted 10.6 Coated items shall be loaded, padded, and secured for transport in such a manner That the coating will not be damaged in transit. 10.7 Coated items shall be separated so that the items do not bear against each other.

10.8 Coated items shall be stacked off the ground using suitable means (e.g. parallel height ridges of rock-free sand, wooden timbers placed under the uncoated pipe ends) to avoid damages of the coating. 10.9 The entire process shall be assured by Painting Inspector by recording all the variables in the Blasting / Coating Report.

11. INSPECTION AND ACCEPTANCE 11.1

General

11.1.1 All Inspection activity shall be carried out as per the approved Quality control plan in the various phases of execution and inspection. 11.1.2 Request for Inspection (RFI) shall be raised to ARAMCO for inspection as per the approved Blasting and Painting ITP. 11.2

Inspection of Surface Preparation

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COATING PROCEDURE

11.2.1 Painting Inspector shall check the surface of the blasted materials as per required surface preparation and ensure the clean surface must be free from mill scale, oil, grease, soil, cement, salt, acids or other corrosive chemical, which are harmful for painting. 11.2.2 Inspection frequency for cleaning of rust etc. shall be one in each area where surface preparation has been completed before coating. 11.2.3 Anchor pattern shall be inspected by using Testex Tape (Press-O-Film) the profile shall be acceptable according to the applicable APCS. Testing area shell be selected randomly.

.

11.2.4 Anchor profile value shall be inspected in Testex tape by using calibrated Dial gauge micro meter. The values shall be within the acceptable limit This shall be ensured by Painting Inspector and the Testex Tape shall be attach with the Painting inspection report. 11.3 Inspection of Coating application 11.3.1 The following inspection and testing shall be performed during the application coating system: 11.3.2 Checking on materials (integrity of packing, expiry dates etc.) 11.3.3 Checking of paints documentations (Technical Data Sheet, Material Safety Data Sheet) 11.3.4 Checking of meteorological and environmental conditions as per sec 8.3 in this procedure

11.4

Thickness Check

Coating film thickness shall be measured for the following items: 11.4.1 Measurement of wet film thickness (WFT) has to be done for reference 11.4.2 Dry Film Thickness Measurement shall be carried out as per SSPC PA2 11.4.3 Thickness gauges to be used for measurement of paint films shall be calibrated with Standard specimens in accordance with the coating Manufacturers’ recommendations. 11.4.4 If the dry film thickness does not meet the specified value, additional coats DOCUMENT NO.

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COATING PROCEDURE

shall be applied as per section 11 in this procedure, except for inorganic zinc (zinc silicate) primers that shall be re-blasted and re-applied at the required dry film thickness (DFT) 11.4.5 Inorganic zinc (zinc silicate) primers applied at dry film thickness greater than 100μm or showing mud-cracking shall also be re-blasted and re-applied at the required DFT. 11.5

Drying / Curing For each coat, the Drying/Curing shall be checked as per the Manufacturers Product Data Sheet and the same shall be ensured by the Painting Inspector.

12. REPAIR OF DEFECTS OR DAMAGES 12.1

Areas which are to be over coated shall be thoroughly cleaned free from grease, oil and other contaminants and shall be dry. 12.2 The surfaces shall be prepared to the standard as specified. Edges of exist coating around the repair area shall be feathered back approximately 50 mm for a smooth transition. If necessary, spot blasting equipment shall be used for surface preparation. 12.3 Subsequently additional compatible coats shall be applied (if required), until they meet the specification. Those additional coats shall be blend in with final coating on adjacent area. 12.4 For areas less than 0.1 m², grind to a rough metal surface using at least than 80 grit disc sander. Alternatively spot blast to bare steel. Feather edges of the coating at least 50 mm beyond bare metal. 12.5 For areas greater than 0.1 m², blast clean to obtain the metal surface pretreatment originally specified. Feather edge the coating at least 50 mm beyond bare metal. 12.6 Apply coating by brush for areas less than 0.1 m² and by spray for areas greater than 0.1 m² to the original specification except that the first coat of a multi-coat system shall be thinned. 12.7 Use APCS 1C Primer to touch up and repair of Galvanizing that will not be coated with another system.

13. CALIBRATION OF PAINTING AND COATING TEST EQUIPMENTS 13.1

All the coating and painting testing and measuring equipments should be calibrated through qualified and authorized 3rd party calibration agency as Aramco requirement.

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AYTB Co. Project: Ras Tanura Refinery Clean Fuels Project

13.2 13.3 13.4 13.5 13.6

COATING PROCEDURE

Calibration records for all the coating and painting test and measuring equipment shall be maintained. Procedure for calibration shall be in accordance with Monitoring and Measuring equipment control procedure Coating and painting engineer shall be responsible for arranging the coating and painting test equipment for calibrations. All coating instruments required field calibration shall be calibrated prior to testing during inspection process. Instruments and tools used for inspection: 13.6.1 13.6.2 13.6.3 13.6.4 13.6.5 13.6.6 13.6.7 13.6.8 13.6.9

Dry Film Thickness Gauge Dew point /R.H calculator Whirling hygrometer(or equivalent) Calibration Shims Wet Combs Testex Tape Foil profile gauge Hypodermic needle gauge Magnetic temperature gauge

Note- All measuring and test equipment (where applicable) shall be kept in a current state of calibration.

14. SAFETY 14.1

All work shall strictly comply with Project Health, Safety & Environmental Plan and Safety requirements for coating applications.

14.2

Grit blast hoses and nozzle shall be grounded to dissipate a static electric charge.

14.3

Anti-whip devices shall be fitted to all air hoses.

14.4

Safety shields, helmets, goggles, respirators, ear protection and protective clothing shall be use or worn as per attached Table 4-2 – Personal Protective Equipment To Be Worn Or Used During Surface Preparation & Paint Application.

14.5

Material Safety Data Sheet shall be always available at coating area for ready reference.

14.6

Only competent personnel are permitted to operate the equipment and such Persons shall be tested by a competent person.

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COATING PROCEDURE

14.7 Welding and the use of heating coils are prohibited in areas where coating is in progress. 14.8

Smoking and/or the use of open flames shall be prohibited beside and adjacent to tank where coating works is in progress.

14.9

Work Permits for hot work, cold work, work at height and confined space shall be obtained in accordance with work permit requirements as per Safety & Environmental Plan.

14.10

Adequate washing facilities shall be readily available so that paints and solvents splashed on the body or in the eyes can be immediately removed.

14.11

All blasting and coating equipments such as Air compressor, Blasting pot, Airless spray pumps etc. shall be grounded during activities.

15. APPLICABLE SAIC & SATR 15.1 15.2 15.3 15.4 15.5 15.6 15.7 15.8 15.9 15.10 15.11 15.12 15.13 15.14 15.15 15.16

SAIC –H-2010 SAIC –H-2023 SAIC –H-2024 SAIC –H-2025 SAIC –H-2026 SAIC –H-2027 SAIC –H-2028 SAIC –H-2029 SAIC –H-2030 SAIC –H-2031 SAIC –H-2032 SAIC –H-2033 SAIC –H-2034 SATR –H-2004 SATR –H-2006 SATR –A-2011

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COATING PROCEDURE

16. ATTACHMENTS 16.1 16.2 16.3

8

SATIP-H-100-01. SATR –H-2004, SATR –H-2006, SATR –A-2011. SAIC –H-2010, SAIC –H-2023, SAIC –H-2024, SAIC –H-2025, SAIC –H-2026 SAIC –H-2027, SAIC –H-2028, SAIC –H-2029, SAIC –H-2030, SAIC –H-2031 SAIC –H-2032, SAIC –H-2033, SAIC –H-2034. 16.3.1 PRODUCT DATA SHEET (SIGMA PAINTS, INTERNATIONAL PAINT S, SHERWIN WILLIAMS PAINTS AND SA GRIT). APCS-1A, APCS-1D, APCS-26, APCS-11A, APCS-11B, APCS-2A, APCS-1B. & APCS 1C PRIMER. 16.3.2 Table 4-2 – Personal Protective Equipment To Be Worn Or Used During Surface Preparation & Paint Application. (SAES-H-102). 16.3.3 AYTB/TR will follow the required SATIPs and SAICs for the execution of this project, No separate ITPs and Inspection checklist will be prepared.

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SAUDI ARAMCO ID/PID FORM REV 7 - 010109

Rev 7

COS 31-March-13 SATIP No.

SAUDI ARAMCO TYPICAL INSPECTION PLAN Paint Application of Liquid Coating Systems (Industrial Facilities) PROJECT TITLE:

SATIP-H-100-01 WBS/BI/JO/NO.

RAS TANURA REFINERY CLEAN FUELS PROJECT

ITEM NO.

1.0

PROJECT PHASE & Activity Code

TASK / ACTIVITY

QUALITY RECORD

MECHANICAL

30-Apr-13 CONTRACTOR/SUBCONTRACTOR

10-00742

QUALITY PROCEDURE

DISCIPLINE:

TR/AYTB

INSPECTION RESPONSIBILITY ASSIGNMENTS CNTRCTR

SAUDI ARAMCO

RH

RH

RH

RH

REMARKS

DOCUMENT REVIEW

1.1

Coating Procedure

1.2

Coating Personnel Qualification & Certification Card a) Blaster b) Paint applicator c) Crew supervisor

2.0

APPROVED DATE

SAIC-H-2023

SAIC-H-2010

MATERIAL RECEIVING

2.1

Verification and Visual Inspection of Paints and abrasives

SAIC-H-2024

SAIC-H-2024

H

W

2.2

Storage and Handling of Paints and Abrasives

SAIC-H-2025

SAIC-H-2025

H

W

2.3

Equipment Inspection

SAIC-H-2026

SAIC-H-2026

H

H

Use SATR-H-2006

3.1

Inspection of Surface Preparation & Prior to Application of liquid coating systems (New Installations)

SAIC-H-2027

SAIC-H-2027

H

W

Use SATR-H-2006

3.2

In-Process Inspection of Primer Coat OR First Coat Application

SAIC-H-2028

SAIC-H-2028

H

W

Use SATR-H-2006

3.3

Inspection of Primer Coat prior to top coating

SAIC-H-2029

SAIC-H-2029

H

W

Use SATR-H-2006

3.4

In-Process Inspection of Intermediate and/or Top Coat Application

SAIC-H-2030

SAIC-H-2030

H

S

Use SATR-H-2006

3.5

Inspection of Top Coat Application (Dry/Cured Coating)

SAIC-H-2031

SAIC-H-2031

H

W

Use SATR-H-2006

3.6

Inspection of Repair/Touch-up of Coatings

SAIC-H-2032

SAIC-H-2032

H

W

Use SATR-H-2006

3.7

Safety Color coding and Stenciling of Identification on Equipment/piping

SAIC-H-2033

SAIC-H-2033

W

W

3.0

APPLICATION

Page 1 of 2

SATIP No.

SAUDI ARAMCO TYPICAL INSPECTION PLAN Paint Application of Liquid Coating Systems (Industrial Facilities) PROJECT TITLE:

SATIP-H-100-01 WBS/BI/JO/NO.

RAS TANURA REFINERY CLEAN FUELS PROJECT

ITEM NO.

4.0

APPROVED DATE

PROJECT PHASE & Activity Code

TASK / ACTIVITY

DISCIPLINE:

MECHANICAL

30-Apr-13 CONTRACTOR/SUBCONTRACTOR

10-00742

TR/AYTB

INSPECTION RESPONSIBILITY ASSIGNMENTS

QUALITY PROCEDURE

QUALITY RECORD

SAIC-H-2034

SAIC-H-2034

CNTRCTR

SAUDI ARAMCO

H

W

REMARKS

PRE-COMMISSIONING Final Coating Inspection/ Punchlisting (Contractor) Mechanical Completion Punch listing (Saudi Aramco)

4.1 4.2

SA-6133

Use SATR-A-2011

H

GENERAL NOTES 1

Surveillance: QA/QC organization to monitor work in progress without notice from Construction Organization

2

Witness: QA/QC organization shall be notified of the timing of Inspection or test in advance. However, the inspection or test shall be performed as scheduled if the QA/QC organization representative is not present.

3

Hold: QA/QC organization shall be notified of the timing of inspection or test in advance. Inspection or test shall not be carried out without the QA/QC organization representative in attendance.

4

If the Main Contractor delegates the assigned responsibility to the Subcontractor, then the Main Contractor will have the same degree of responsibility as assigned to Saudi Aramco.

LEGEND H

Hold Point for QC Inspection/ Test

W

Witness Inspection/Test

S

Surveillance

R RH I

Page 2 of 2

Review of Documents Review and Approval of Documents 100% Contractor Inspection

SAUDI ARAMCO ID/Project Inspection Engineering Support Unit

Rev. 2014.09.00 30-Sep-14 SATR NUMBER DATE APPROVED QR NUMBER

SAUDI ARAMCO TEST REPORT Coating Equipment Check Sheet

SATR-H-2004

8-Nov-15

MECH

PROJECT TITLE

WBS / BI / JO NUMBER

CONTRACTOR / SUBCONTRACTOR

RAS TANURA REFINERY CLEAN FUELS PROJECT

10-00742

TR/AYTB

EQUIPMENT ID NUMBER(S)

EQUIPMENT DESCRIPTION

LAYOUT DRAWING NUMBER

REV. NO.

SCHEDULED TEST DATE & TIME

ACTUAL TEST DATE & TIME

EQPT CODE

PURCHASE ORDER NUMBER

SYSTEM ID.

PLANT NO.

EC / PMCC / MCC NO. QUANTITY INSP.

MH's SPENT

TRAVEL TIME

SAUDI ARAMCO USE ONLY SAUDI ARAMCO TIP NUMBER

SAUDI ARAMCO ACTIVITY NUMBER

SAUDI ARAMCO INSPECTION LEVEL

CONTRACTOR INSPECTION LEVEL

WORK PERMIT REQUIRED?

NOTE: THIS FORM TO BE USED IN CONJUNCTION WITH SAIC-H-2013 OR SAIC-H-2026 EQUIPMENT

1

UNIT NUMBER 2 3

4

A. Compressors Capacity No. of Manifold Outlet Size of Air Hose Gauges Grounding Oil Leaks Air Hose condition Air hose connections Outlet connections and valves (1-1/2" or 2")

B. Air Storage Drum Size/Capacity (Manufacturer stamped in accordance with ASME Sec. VIII D1, Unfired Pressure Vessels, Ref. SAES-H-001, Para. 5.4.1.4) Pressure Test Certificate Revalidation Test Relief Valve Calibration Pressure Gauges C. Blasting Pots : Type Capacity Condition of Pot Mixing Valves Oil & Moisture traps Air Hose Size Air hose condition D. Blasting Hose: Size (3 to 4 times nozzle orifice) Anti-static Hose Couplings & Safety Pins Deadman Switch fitted E. Blast Nozzles Size Condition F. FBE Powder Application Equipment For FBE Coating of Field Girth Welds (SAIC-H-2013) Condition of Induction Coil Heater Powder Application Equipment

Saudi Aramco: Company General Use

REMARKS

SAUDI ARAMCO ID/Project Inspection Engineering Support Unit

SAUDI ARAMCO TEST REPORT Coating Equipment Check Sheet

Rev. 2014.09.00 30-Sep-14 SATR NUMBER DATE APPROVED QR NUMBER

SATR-H-2004

8-Nov-15

MECH

PROJECT TITLE

WBS / BI / JO NUMBER

CONTRACTOR / SUBCONTRACTOR

RAS TANURA REFINERY CLEAN FUELS PROJECT

10-00742

TR/AYTB

F. Airless Spray System Spray pump Type/Model Pressure Ratio No. of Spare filters Hand Set Liquid Line Size Hand Set Condition Gauges Spray Gun Tip Size Condition of Reversible No. of Machines on Site Spare Hand Set Spare Tip Tools G. Conventional Spray System Air supply hose connection Oil & Moisture Separator Spray Hand Set Condition of Paint Mixers H. Paint Mixers Type Size REMARKS: REFERENCE DOCUMENTS: 1.SAES-H-001, Coating selection and application Requirements for Industrial plant Equipments, (10 Apr 2011) 2.SAES-H-002, Internal and External Coatings for steel pipeline and piping, (02 June 2012) 3.SAES-H-003, Protective Coatings for Industrial Concrete Structures , (25 Sep 2012) 4.SAES-H-004,Protective Coating selection and application Requirements for offshore structures and facilities, (07 July 2010) 5. SSPC, Steel Structures Painting Council, (Latest Edition)

Contractor / Third-Party Name, Title, Department, Company, Initials and Date:

Saudi Aramco PMT Representative

Technician Performing Test* Test Performed Successfully and Results are Acceptable:

T&I Witnessed

QC Record Reviewed

Work Verified

T&I Witnessed

QC Record Reviewed

Work Verified

T&I Witnessed

QC Record Reviewed

Work Verified

Name, Initials and Date:

QC Inspector

PID Representative Witnessed Test

Work / Rework May Proceed

Name, Initials and Date:

Name, Initials and Date:

QC Supervisor

Proponent and Others Quality Record Approved:

Name, Sign and Date:

Name, Organization, Initials and Date:

*Person Responsible for Implementation of Test and Analysis of Results

Saudi Aramco: Company General Use

Y = YES

N = NO F = FAILED

SAUDI ARAMCO ID/Project Inspection Engineering Support Unit

Rev. 2014.09.00 30-Sep-14 SATR NUMBER DATE APPROVED QR NUMBER

SAUDI ARAMCO TEST REPORT In-Process Inspection of Field Coating

SATR-H-2006

PROJECT TITLE

WBS / BI / JO NUMBER

8-Nov-15

10-00742

RAS TANURA REFINERY CLEAN FUELS PROJECT EQUIPMENT ID NUMBER(S)

EQUIPMENT DESCRIPTION

LAYOUT DRAWING NUMBER

REV. NO.

SCHEDULED TEST DATE & TIME

ACTUAL TEST DATE & TIME

COAT

CONTRACTOR / SUBCONTRACTOR

TR/AYTB EQPT CODE

SYSTEM ID.

PURCHASE ORDER NUMBER

PLANT NO.

EC / PMCC / MCC NO. QUANTITY INSP.

MH's SPENT

TRAVEL TIME

SAUDI ARAMCO USE ONLY SAUDI ARAMCO TIP NUMBER

SAUDI ARAMCO ACTIVITY NUMBER

SAUDI ARAMCO INSPECTION LEVEL

CONTRACTOR INSPECTION LEVEL

START

MID-POINT

WORK PERMIT REQUIRED?

OTHERS

Crew Supvr.

QC Insp.

Saudi Aramco Insp.

Crew Supvr.

QC Insp.

Saudi Aramco Insp.

Time Steel Surface Temp Dew Point Temperature Blasting Nozzle Pressure Air Quality/Blotter Test

I.

Reject

RESULT Accept

Item Description (PIPE/SPOOL/WELD JOINT NUMBER)

SURFACE PREPARATION A. Chemical cleaning required? ( Yes / No / N.A ) 1. Solvent Clean (TYPE: _________) 2. Detergent Wash 3. Steam Clean B. Grinding required and accepted ? C. Abrasive Blasting 2. Anchor Pattern:______________ 3 Degree of Cleanliness:_________ 4. Chloride Tests (Max=40 mg/sqm)

REMARKS: COATING SPECIFICATION : APCS._____________Primer/Intermediate/Top coat. Other_______________ Product Name_____________________________________ SAMSS/No.______________________________ Manfacture Date_____________ Batch No._____________________________ Color__________________ Product Name Thinner_____________________________ SAMSS/ No._____________________________ MIXING & OTHER REQUIREMENTS

Saudi Aramco: Company General Use

N/A

SATR NUMBER

SAUDI ARAMCO TEST REPORT In-Process Inspection of Field Coating

DATE APPROVED

SATR-H-2006

PROJECT TITLE

WBS / BI / JO NUMBER

RAS TANURA REFINERY CLEAN FUELS PROJECT

10-00742

QR NUMBER

8-Nov-15

COAT

CONTRACTOR / SUBCONTRACTOR

TR/AYTB

Ratio of Thining____________ Mixing Acceptable_________________Mixing Completed at______________ InductionTime (completed)______________________ Pot Life_____________________________________ Application by Brush/Airless/Conventional Tip Size/Pressure______________________________________ RESULT Accept

NOTE

Reject

Item Description Primer/Intermediate/Top Coat Application

N/A

Crew Supvr.

QC Insp.

Saudi Aramco Insp.

QC Insp.

Saudi Aramco Insp.

All Non-Explosion proof lightning are disconnected prior to the start of painting

1. Pipe Surface Free of Flash Rusting/ Re-coat interval Accept 2. Average Wet Film Thickness. 3. Free of application related defects 4. Final Cure Time/S.Temp___________

REMARKS:

Accept

RESULT Reject

Item Description

Visual Inspection & DFT Check Primer/Intermediate/Top Coat

N/A

Crew Supvr.

A. Prime/First coat have uniform, appearance B. Free of visible holidays, fish eyes, lumps, sags & runs C. DFT Readings: Pt. a. Min. Reqd. DFT:_______ Pt. * Minimum of 5 separate spot Pt. measurements (average of 3 gage readings for each spot) Pt. spaced randomly over each 10m²(100ft²) to be measured. Pt.

1 2 3 4 5

Pt. 6 Pt. 7 Pt. 8 Pt. 9 Pt. 10

NOTE: DFT Gage shall be verified for calibration at the beginning and end of each shift using plastic shims as per SSPC PA2 Standard REMARKS:

Contractor / Third-Party Coating Crew Supervisor Name, Title, Department, Company, Initials and Date:

Saudi Aramco PMT Representative

Test Performed Successfully and Results are Acceptable:

T&I Witnessed

QC Record Reviewed

Work Verified

T&I Witnessed

QC Record Reviewed

Work Verified

T&I Witnessed

QC Record Reviewed

Work Verified

Name, Initials and Date:

QC Inspector

PID Representative Witnessed Test

Work / Rework May Proceed

Name, Initials and Date:

Name, Initials and Date:

QC Supervisor

Proponent and Others Quality Record Approved:

Name, Sign and Date:

Name, Organization, Initials and Date:

*Person Responsible for Implementation of Test and Analysis of Results

Saudi Aramco: Company General Use

Y = YES

N = NO F = FAILED

SAUDI ARAMCO ID/Project Inspection Engineering Support Unit

Rev. 2014.09.00 30-Sep-14 SATR NUMBER DATE APPROVED QR NUMBER

SAUDI ARAMCO TEST REPORT Re-instatement Checklist (Form)

SATR-A-2011

8-Nov-15

MECH

PROJECT TITLE

WBS / BI / JO NUMBER

CONTRACTOR / SUBCONTRACTOR

RAS TANURA REFINARY CLEAN FUELS PROJECT

10-00742

TR/AYTB

EQUIPMENT ID NUMBER(S)

EQUIPMENT DESCRIPTION

TEST SYSTEM No./Test Pack No.

PLANT NO.

DRAWING NUMBER (P&ID/ISO) / REV. No.

PRESSURE TEST DIAGRAM

NATURE OF TEST

WORK PERMIT REQD?

SUPPORTING SAIC Number

SAIC QR No.

SAUDI ARAMCO TIP (SATIP) NUMBER

SATIP Activity No.

Notes: 1) This Form shall be used in conjunction with an applicable Reinstatement Procedure for all Test Packages (SAEP-1160). 2) "B" items from Pre-Test Checklist are cleared after testing during re-instatement to close & certify Test Pkgs. 3) Any items not completed during the re-instatement shall be added to Mechanical Completion Punchlists and submitted to Saudi Aramco (FEIL). ETC = Estimated Time of Completion (Affects lay-up selections) Item #

Description (Use with applicable Re-Instatement Procedure)

Reference

1

Seal weld threaded nipples from headers to root valves at locations (hydrocarbon service)

2

The free movement of unrestrained piping, both in axial and lateral directions, shall be controlled and limited by properly located guides and anchoring points to within acceptable bounds.

SAES-L-310 Para 15.2.1

For all sizes NPS 4 inch and above, a turbulence-free minimum distance of 5 pipe diameters upstream and 2 pipe diameters downstream of every check valve shall be maintained. No pipe fittings such as elbows, reducers, tees, etc., or flow restricting devices such as orifices, control valves, etc., shall be installed in these zones unless specifically approved by the Chairman of the Valves Standards Committee.

SAES-L-108 Para 6.3.4

3

4

5

6

Check valve is oriented in the wrong direction (flow arrow). Reverse check valve to assure correct flow direction. (Note: Valve to be re-positioned after test.) The minimum spacing between lines supported on sleepers or pipe racks shall be as shown on Standard Drawing AB-036207.

Originator

ETC (Note 3)

Verified complete by QC

Concur (PID)

Certify Test Package Complete

Std drawing AB-036521 Sht 01 Rev 09

SAES-L-108 Para 6.2.2.(e) SAES-L-310 Para 12.2

NOTES: A. Indicate " No Punch items. " if there are no punch list items to be recorded.

All above items have been completed on Reinstatement per procedure and test package is certified complete: Remarks: Contractor / Third-Party Name, Title, Department, Company, Initials and Date:

Saudi Aramco PMT Representative

Technician Performing Test* Test Performed Successfully and Results are Acceptable:

T&I Witnessed

QC Record Reviewed

Work Verified

T&I Witnessed

QC Record Reviewed

Work Verified

T&I Witnessed

QC Record Reviewed

Work Verified

Name, Initials and Date:

QC Inspector

PID Representative Witnessed Test

Work / Rework May Proceed

Name, Initials and Date:

Name, Initials and Date:

QC Supervisor

Proponent and Others Quality Record Approved:

Name, Sign and Date:

Name, Organization, Initials and Date:

*Person Responsible for Implementation of Test and Analysis of Results

Saudi Aramco: Company General Use

Y = YES

N = NO F = FAILED

SAUDI ARAMCO ID/Project Inspection Engineering Support Unit

SAUDI ARAMCO TEST REPORT Re-instatement Checklist (Form)

Rev. 2014.09.00 30-Sep-14 SATR NUMBER DATE APPROVED QR NUMBER

SATR-A-2011

8-Nov-15

MECH

PROJECT TITLE

WBS / BI / JO NUMBER

CONTRACTOR / SUBCONTRACTOR

RAS TANURA REFINARY CLEAN FUELS PROJECT

10-00742

TR/AYTB

EQUIPMENT ID NUMBER(S)

EQUIPMENT DESCRIPTION

TEST SYSTEM No./Test Pack No.

PLANT NO.

DRAWING NUMBER (P&ID/ISO) / REV. No.

PRESSURE TEST DIAGRAM

NATURE OF TEST

WORK PERMIT REQD?

Item #

Description (Use with the applicable Pre-Test Punchlist Checklist)

Reference

A or B Item

Saudi Aramco: Company General Use

Originator

ETC (Note 4)

Verified complete by QC

Concur (PID Inspector)

SAUDI ARAMCO ID/Project Inspection Engineering Support Unit

Rev. 2014.09.00 SAIC NUMBER

SAUDI ARAMCO INSPECTION CHECKLIST Review of Contractor Qualifications - Coating Personnel Certification (In-Kingdom Field Application Only) PROJECT TITLE

30-Sep-14

DATE APPROVED

SAIC-H-2010

QR NUMBER

8-Nov-15

WBS / BI / JO NUMBER

COATING-

CONTRACTOR / SUBCONTRACTOR

10-00742

RAS TANURA REFINERY CLEAN FUELS PROJECT EQUIPMENT ID NUMBER(S)

EQUIPMENT DESCRIPTION

LAYOUT DRAWING NUMBER

REV. NO.

SCHEDULED INSPECTION DATE & TIME

ACTUAL INSPECTION DATE & TIME

TR/AYTB EQPT CODE

SYSTEM ID.

PURCHASE ORDER NUMBER

PLANT NO.

EC / PMCC / MCC NO. QUANTITY INSP.

MH's SPENT

TRAVEL TIME

SAUDI ARAMCO USE ONLY SAUDI ARAMCO TIP NUMBER

SAUDI ARAMCO ACTIVITY NUMBER

SAUDI ARAMCO INSPECTION LEVEL

CONTRACTOR INSPECTION LEVEL

ITEM No.

ACCEPTANCE CRITERIA

WORK PERMIT REQUIRED?

REFERENCE

PASS

A

General Requirements (This checklist applies to all Coatings Applicator Personnel as listed below)

A1

Each protective coatings applicator personnel has been qualified & certified prior to work and has a SA Coating Certification Card.

SAEP-316, Para. 3.1

A2

The coating card has the name and picture of the employee required to perform coating application works.

SAEP-316, Para. 5.1

A3

The personnel is employed by the Company indicated on the card. (If not, then the card is invalid, renewal of certification is required)

SAEP-316, Para. 3.3 (b)

A4

The card is properly signed by an Aramco Certified Coatings Inspector Level II and signed by his Inspection Unit Supervisor.

SAEP-316, Para. 5.1

A5

The card is valid, the date of expiration is within three (3) years from the date of issuance of the card.

SAEP-316, Para. 3.4.1

A6

The card has indicated the task that the employee is qualified to perform as described in the Contractor's submittal. These tasks are any one or in combination of the following: a. Crew Supervisor b. Abrasive Blaster c. Coating Applicator

SAEP-316, Para. 3.2

A7

The type of work the personnel is certified to is applicable to the project requirement, i.e.: a. Industrial Coating and/or b. Pipelines Coatings.

SAEP-316, Para. 5.1

A8

For pipeline and pipeline renovation coating, the Coating Applicator Certification Cards issued to qualified candidates has indicated the specific pipeline coating system they are qualified to apply, such as: (* ) Tape wrap, (*) Heat shrink sleeves, ( ) APCS-113 liquid ( ) APCS-113 putty, ( ) STOPAQ wrapping. *Note: Application of Tape Wrap & Heat shrink sleeves has been discontinued on Hydro-carbon pipelines.(Refer to SAES-H-002 Para 6.6)

SAEP-316, Supplement 1, Para. 6.2

FAIL

N/A

RE-INSP DATE

REMARKS: REFERENCE DOCUMENTS: 1. SAEP-316, Performance Qualification of Coating Personnel, (4 Aug, 2008)

Contractor / Third-Party

Saudi Aramco PMT Representative

Construction Representative* Work is Complete and Ready for Inspection: Name, Initials and Date:

T&I Witnessed

QC Record Reviewed

Work Verified

T&I Witnessed

QC Record Reviewed

Work Verified

T&I Witnessed

QC Record Reviewed

Work Verified

Name, Initials and Date:

QC Inspector

PID Representative Performed Inspection

Work / Rework May Proceed

Name, Initials and Date:

Name, Initials and Date:

QC Supervisor

Proponent and Others Quality Record Approved:

Name, Sign and Date:

Name, Organization, Initials and Date:

*Person Responsible for Completion of Quality Work / Test

Y = YES

Saudi Aramco: Company General Use

N = NO F = FAILED

SAUDI ARAMCO ID/Project Inspection Engineering Support Unit

Rev. 2014.09.00 30-Sep-14 SAIC NUMBER DATE APPROVED QR NUMBER

SAUDI ARAMCO INSPECTION CHECKLIST Review Procedure for Liquid Coatings on Industrial Services & Pipelines-Buried Services (APCS-113A,113 B, 113E & 113F) PROJECT TITLE

SAIC-H-2023 WBS / BI / JO NUMBER

8-Nov-15

CONTRACTOR / SUBCONTRACTOR

10-00742

RAS TANURA REFINERY CLEAN FUELS PROJECT EQUIPMENT ID NUMBER(S)

EQUIPMENT DESCRIPTION

LAYOUT DRAWING NUMBER

REV. NO.

SCHEDULED INSPECTION DATE & TIME

ACTUAL INSPECTION DATE & TIME

COATINGTR/AYTB

EQPT CODE

SYSTEM ID.

PURCHASE ORDER NUMBER

PLANT NO.

EC / PMCC / MCC NO. QUANTITY INSP.

MH's SPENT

TRAVEL TIME

SAUDI ARAMCO USE ONLY SAUDI ARAMCO TIP NUMBER

SAUDI ARAMCO ACTIVITY NUMBER

SATIP-H-100-01

1.1

SAUDI ARAMCO INSPECTION LEVEL

CONTRACTOR INSPECTION LEVEL

RH

RH

ITEM No.

ACCEPTANCE CRITERIA

REFERENCE

A

General Requirements

A1

Procedure is identified & traceable to Contractor's Quality System. Format is ISO format and contains basic ISO elements such as Scope, references, Responsibilities, Definitions, etc

Sch. Q, Section 3.1

A2

Procedure specifies all the Safety Requirements for coating application mandated in SAES-H-102.

SAES-H-001, Sec. 5 & SAES-H-102

A3

Procedure Contains the detailed repair Requirements.: a. For coating system in immersion service, repair conforms to SAES-H-001, Para. 9.5. b. For other coating system, repair conforms to the requirements in the applicable APCS and the manufacturer's technical data sheet.

B

Specific Requirements Addressed in Procedure. (Procedure Elements)

B1

B2

Specifies requirements for Coating personnel qualifications as per SAEP316, for the following: a. Abrasive blaster b. Coating applicator c. Crew supervisor

On Plot Projects Includes the selection requirements and service Limitations of the Coating Systems applied on the project: a. Selection of coating material conforming to the requirements of SAES-H-001, Sec. 7 b. Compatibility with the existing coating per SAES-H-001, Para. 7.4.2 c. Service conditions per the respective Coating system (APCS) listed in SAES-H-001. d. For above ground atmospheric service, bolts and nuts (fasteners) should be coated. Use fluoropolymer coating which is applied in accordance with 09-SAMSS-107 for onshore and offshore. Galvanizing can be used for onshore.

SAES-H-001, Para. 9.5 & 9.6

SAEP-316, Para. 1.3 Sch. Q, Attachment IV, Para. 2.1

SAES-H-001, Sec. 7 & 11 & para. 7.1.G of SAES-H-001.

Saudi Aramco: Company General Use

WORK PERMIT REQUIRED?

NO PASS

FAIL

N/A

RE-INSP DATE

SAUDI ARAMCO ID/Project Inspection Engineering Support Unit

SAUDI ARAMCO INSPECTION CHECKLIST Review Procedure for Liquid Coatings on Industrial Services & Pipelines-Buried Services (APCS-113A,113 B, 113E & 113F)

PROJECT TITLE

RAS TANURA REFINERY CLEAN FUELS PROJECT ITEM No.

B3

B4

ACCEPTANCE CRITERIA

Cross country Pipeline projects Includes the selection requirement and service limitations of the Coating Systems applied on the project:: a. Selection of coating material conforming to the requirements of SAES-H-002, Para. 5.1., 5.4, 5.5 & 5.6 b. Service conditions per the respective Coating system (APCS) listed in SAES-H-002. c. Carbon steel bolts and nuts that are included with the pipelines and fittings shall be externally coated. as per para. of the General Requirements for External Coatings for corrosion protection. d. For buried service, the exposed areas of the bolts and nuts can be coated with APCS-113A after permanent installation. If frequent re-torque of the bolts and nuts are required during inspection and maintenance, the application of a Fluoropolymer coating system under 09-SAMSS-107 is recommended. Specifies the Limitations of various Types of APCS-113 Coating System provided in coating data sheets as mentioned below: a. APCS-113A - Liquid Coating systems with high Solid content (>85 to 100% by volume) for buried pipeline rehabilitation in Subkha/ high water table conditions b. APCS-113B - Renovation and Repair Putty Type Coatings for Buried Services. c. APCS-113E - Fast Cure, Abrasion Resistance External Liquid Coating for Thrust Boring Pipes in Road Crossing. e. APCS-113F - External Liquid Coating for Girth Weld on Pipelines by automatic rotational equipment.

Rev. 2014.09.00 30-Sep-14 SAIC NUMBER DATE APPROVED QR NUMBER

SAIC-H-2023 WBS / BI / JO NUMBER

8-Nov-15

CONTRACTOR / SUBCONTRACTOR

10-00742 REFERENCE

SAES-H-002 Sec. 5 & 6

Para 5.1.1, 5.1.2, 5.1.3 of SAES-H002

SAES-H-002 Para. 5.4.3

SAES-H-002 Sec. 6.4

B5

Specifies Paint Storage conditions as recommended in SAES-H-001,Sec. 6.2

SAES-H-001, Sec. 6.2

B6

Specifies surface preparation requirements per SAES-H-001, Sec. 8.

SAES-H-001 Sec. 8

B7

Includes Paint preparation and application requirements as per SAES-H001, Sec. 9.

SAES-H-001, Sec. 9

B8

Quality Control, Inspection Methods & Acceptance Criteria as per SAES-H001, Section. 10.

SAES-H-001, Sec. 10

B9

Incorporation of the Saudi Aramco Test & Inspection Plan with the applicable S.A. Inspection Checklists (SAIC) and Test Reports (SATR).

Sch. Q, Section 3

REMARKS:

Saudi Aramco: Company General Use

COATINGTR/AYTB

PASS

FAIL

N/A

RE-INSP DATE

SAUDI ARAMCO ID/Project Inspection Engineering Support Unit

Rev. 2014.09.00 30-Sep-14 SAIC NUMBER DATE APPROVED QR NUMBER

SAUDI ARAMCO INSPECTION CHECKLIST Review Procedure for Liquid Coatings on Industrial Services & Pipelines-Buried Services (APCS-113A,113 B, 113E & 113F)

PROJECT TITLE

RAS TANURA REFINERY CLEAN FUELS PROJECT ITEM No.

ACCEPTANCE CRITERIA

SAIC-H-2023 WBS / BI / JO NUMBER

8-Nov-15

CONTRACTOR / SUBCONTRACTOR

10-00742 REFERENCE

COATINGTR/AYTB

PASS

FAIL

N/A

RE-INSP DATE

REFERENCE DOCUMENTS: 1. Schedule Q, Contractor's Quality Requirements, (Contract Edition) 2. SAES-H-001, Coating Selection & Application Requirements for Industrial Plants & Equipment, (10 April 2011) 3. SAES-H-102, Safety Requirements for Coating Applications, (24 October 2012) 4. SAES-H-002, Internal and External Coatings for Steel Pipelines and Piping, (2 june 2012) 5. SAEP-316, Performance Qualification of Coating Personnel, (4 August, 2008)

Contractor / Third-Party Construction Representative*

Saudi Aramco PMT Representative

Work is Complete and Ready for Inspection: Name, Initials and Date:

T&I Witnessed

QC Record Reviewed

Work Verified

T&I Witnessed

QC Record Reviewed

Work Verified

T&I Witnessed

QC Record Reviewed

Work Verified

Name, Initials and Date:

QC Inspector

PID Representative Performed Inspection

Work / Rework May Proceed

Name, Initials and Date:

Name, Initials and Date:

QC Supervisor

Proponent and Others Quality Record Approved:

Name, Sign and Date:

Name, Organization, Initials and Date:

*Person Responsible for Completion of Quality Work / Test

Y = YES

Saudi Aramco: Company General Use

N = NO F = FAILED

SAUDI ARAMCO ID/Project Inspection Engineering Support Unit

Rev. 2014.09.00 30-Sep-14 SAIC NUMBER DATE APPROVED QR NUMBER

SAUDI ARAMCO INSPECTION CHECKLIST Receiving Inspection of Paint & Abrasive Materials

SAIC-H-2024

PROJECT TITLE

WBS / BI / JO NUMBER

8-Nov-15

10-00742

RAS TANURA REFINERY CLEAN FUELS PROJECT EQUIPMENT ID NUMBER(S)

EQUIPMENT DESCRIPTION

LAYOUT DRAWING NUMBER

REV. NO.

SCHEDULED INSPECTION DATE & TIME

ACTUAL INSPECTION DATE & TIME

COATING-

CONTRACTOR / SUBCONTRACTOR

TR/AYTB EQPT CODE

SYSTEM ID.

PURCHASE ORDER NUMBER

PLANT NO.

EC / PMCC / MCC NO. QUANTITY INSP.

MH's SPENT

TRAVEL TIME

SAUDI ARAMCO USE ONLY SAUDI ARAMCO TIP NUMBER

SAUDI ARAMCO ACTIVITY NUMBER

SAUDI ARAMCO INSPECTION LEVEL

CONTRACTOR INSPECTION LEVEL

ITEM ACCEPTANCE CRITERIA No. PAINT & THINNER MATERIALS A

REFERENCE

A1

Materials are verified to have current Saudi Aramco approval & conform to SAP code specified in coating system (APCS) in SAES-H101V. Note: Verify approved brand or source of material, refer to SAP using transaction code ZM0800.

A2

Paint Containers are marked and labeled in Arabic and English for: 1) Manufacturer's Name. 2) Product Identification. 3) Material Master Number 9COM or 9CAT. 4) Shelf Life or Expiry date (For maximum storage Temp* of 35ºC). 5) Date of Manufacture. 6) Batch Number.

A3

Materials (coatings, thinner, etc) for each coating system are supplied by same Manufacturer unless approved by CSD.

SAES-H-001 Para 9.1.4

A4

Paints exceeding shelf life are removed from the stock. Note: Authorization for use of expired Paint is CSD approved.

SAES-H-001 Para 6.2.5

A5

Paint Containers are free of damage and show no sign of leakage.

SAES-H-001 Para 6.2.4

A6

Procured thinners are of type/stock No, specified in, Saudi Aramco Paint Data Sheets SAES-H-101V or by Mfg Data Sheet. Note: Mfg shall supply thinner or approve thinners used with his products.

SAES-H-001 Para 9.1.3 & 9.1.4

B

ABRASIVES (NEW MATERIAL) ... SEE NOTES

B1

The type of abrasive procured conforms to the cleanliness and surface profile requirements of the coatings applied as specified in APCS Sheets of SAES-H-101. Note: Sand as a blasting abrasive is not permitted in accordance with GI-0006.021.

SAES-H-001 Para. 3.1

09-SAMSS-060 Para 5.1 & 5.2

SAES-H-001 Para. 6.3.2

B2

Abrasive material type/brand/source is verified to have current SA approval. Note: Verify brand or source of mat'l, refer to SAP transaction code ZM0800. (Refer to Note.1)

SAES-H-001 Para. 3.1

B3

The abrasive material certificates are available and it confirms that: 1. Sulfate content is less than 50 PPM. 2. Chloride is less than 50 PPM, and 0.1 0% by weight of calcium carbonate.

SAES-H-001 Para.6.3.3

Saudi Aramco: Company General Use

WORK PERMIT REQUIRED?

PASS

FAIL

N/A

RE-INSP DATE

SAUDI ARAMCO ID/Project Inspection Engineering Support Unit

Rev. 2014.09.00 30-Sep-14 SAIC NUMBER DATE APPROVED QR NUMBER

SAUDI ARAMCO INSPECTION CHECKLIST Receiving Inspection of Paint & Abrasive Materials

SAIC-H-2024

PROJECT TITLE

WBS / BI / JO NUMBER

8-Nov-15

COATING-

CONTRACTOR / SUBCONTRACTOR

10-00742

RAS TANURA REFINERY CLEAN FUELS PROJECT EQUIPMENT ID NUMBER(S)

EQUIPMENT DESCRIPTION

LAYOUT DRAWING NUMBER

REV. NO.

SCHEDULED INSPECTION DATE & TIME

ACTUAL INSPECTION DATE & TIME

TR/AYTB EQPT CODE

SYSTEM ID.

PURCHASE ORDER NUMBER

PLANT NO.

EC / PMCC / MCC NO. QUANTITY INSP.

MH's SPENT

TRAVEL TIME

SAUDI ARAMCO USE ONLY SAUDI ARAMCO TIP NUMBER

SAUDI ARAMCO ACTIVITY NUMBER

SAUDI ARAMCO INSPECTION LEVEL

CONTRACTOR INSPECTION LEVEL

ITEM No.

ACCEPTANCE CRITERIA

C

WORK PERMIT REQUIRED?

REFERENCE

PASS

FAIL

N/A

RE-INSP DATE

Recycled Abrasives

C1

When Recycled Garnet is used it is cleaned using CSD approved recycling Equipment & Procedures.

SAES-H-001 Para 6.3.4

C2

Reclaimed slag abrasives is prohibited and shall no be used.

SAES-H-001 Para 6.3.4

REMARKS: Note 1: Three currently approved Red Garnet suppliers (With Equipment for Red Garnet Recycling & Distribution) are: 1. GMA Garnet (General Int'l Resources) - Approved Supplier & Recycling System (Equipment) 2. Bengal Bay (Western Garnet Int'l). - Approved Supplier Only 3. Garnet Arabia Company Ltd - Approved Supplier & Distributor of Recycled Red Garnet REFERENCE DOCUMENTS: 1. SAES-H-001,Coating Selection and Application Requirements for Industrial Plants and Equipment (10 April 2011) 2. SAES-H-101V, Approved SA Data Sheets, Paints & Coatings (9 October 2012) 3. 09-SAMSS-060, Packaging Requirements for Coatings, (24 October 2012)

Contractor

Saudi Aramco

Construction Representative*

PMT Representative

Work is Complete and Ready for Inspection: Name, Initials and Date:

T&I Witnessed

QC Record Reviewed

Work Verified

T&I Witnessed

QC Record Reviewed

Work Verified

QC Record Reviewed

Work Verified

Name, Initials and Date:

QC Inspector

PID Representative Performed Inspection

Work / Rework May Proceed

Name, Initials and Date:

Name, Initials and Date:

QC Supervisor

Proponent and Others Quality Record Approved:

Name, Sign and Date:

Name, Organization, Initials and Date:

T&I Witnessed

*Person Responsible for Completion of Quality Work / Test

Saudi Aramco: Company General Use

Y = YES

N = NO F = FAILED

SAUDI ARAMCO ID/Project Inspection Engineering Support Unit

Rev. 2014.09.00 30-Sep-14 SAIC NUMBER DATE APPROVED QR NUMBER

SAUDI ARAMCO INSPECTION CHECKLIST Storage, Handling and Preservation of Paint and Abrasive Materials. PROJECT TITLE

SAIC-H-2025

COATING-

8-Nov-15

WBS / BI / JO NUMBER

CONTRACTOR / SUBCONTRACTOR

10-00742

RAS TANURA REFINERY CLEAN FUELS PROJECT EQUIPMENT ID NUMBER(S)

EQUIPMENT DESCRIPTION

LAYOUT DRAWING NUMBER

REV. NO.

SCHEDULED INSPECTION DATE & TIME

ACTUAL INSPECTION DATE & TIME

TR/AYTB EQPT CODE

SYSTEM ID.

PURCHASE ORDER NUMBER

PLANT NO.

EC / PMCC / MCC NO. QUANTITY INSP.

MH's SPENT

TRAVEL TIME

SAUDI ARAMCO USE ONLY SAUDI ARAMCO TIP NUMBER

SAUDI ARAMCO ACTIVITY NUMBER

SAUDI ARAMCO INSPECTION LEVEL

CONTRACTOR INSPECTION LEVEL

ITEM No.

ACCEPTANCE CRITERIA

WORK PERMIT REQUIRED?

REFERENCE

A

PAINT MATERIALS STORAGE

A1

Paint Containers are marked and labeled in Arabic and English for: 1) Manufacturer's Name. 2) Product Identification. 3) SAMSS Stock Number or SAP Number for SA supplied material. 4) Shelf Life or Expiry date (For maximum storage Temp* of 35ºC). 5) Date of Manufacture. 6) Batch Number. (09-SAMSS-060 Para 5.1)

SAES-H-001 Para. 6.2.3

A2

Paints and Thinners are stored in well ventilated buildings at the temperatures given in manufacturer data sheets of SAES-H-001V or SAES-H-002V. Note: Sheltered storage temperature is normally 35ºC maximum unless stated other wise in data sheet.

SAES-H-001 Para. 6.2

A3

Paints material can be temporary stored at site covered with appropriate canvas or tarpaulin for a maximum storage period not exceeding 14 days.

SAES-H-001 Para. 6.2.1

A4

Temperature sensitive and self polymerization Paints materials are stored in air conditioned storage area at the temperature recommended in manufacturer data sheet SAES-H-101V.

SAES-H-001, Para. 6.2.2

A5

Paints exceeding shelf life given in Saudi Armco Data sheets are removed from the stock. Note: Authorization for use of expired Paint is CSD approved.

SAES-H-001 Para. 6.2.5

A6

Paint container showing signs of leakage shall be discarded.

SAES-H-001 Para. 6.2.4

B

ABRASIVES STORAGE

B1

Abrasive are kept dry and stored in dry and clean areas.

PASS

FAIL

N/A

RE-INSP DATE

SAES-H-001, Para. 6.3.3

REMARKS: REFERENCE DOCUMENTS: 1. SAES-H-001,Coating Selection and Application Requirements for Industrial Plants and Equipment (10 April 2011) 2. 09-SAMSS-060, Packaging Requirements for Coatings, (24 October 2012)

Contractor

Saudi Aramco

Construction Representative*

PMT Representative

Work is Complete and Ready for Inspection: Name, Initials and Date:

T&I Witnessed

QC Record Reviewed

Work Verified

T&I Witnessed

QC Record Reviewed

Work Verified

T&I Witnessed

QC Record Reviewed

Work Verified

Name, Initials and Date:

QC Inspector

PID Representative Performed Inspection

Work / Rework May Proceed

Name, Initials and Date:

Name, Initials and Date:

QC Supervisor

Proponent and Others Quality Record Approved:

Name, Sign and Date:

Name, Organization, Initials and Date:

*Person Responsible for Completion of Quality Work / Test

Y = YES

Saudi Aramco: Company General Use

N = NO F = FAILED

SAUDI ARAMCO ID/Project Inspection Engineering Support Unit

Rev. 2014.09.00 SAIC NUMBER

SAUDI ARAMCO INSPECTION CHECKLIST Coating Equipment Inspection

SAIC-H-2026

PROJECT TITLE

WBS / BI / JO NUMBER

30-Sep-14

DATE APPROVED

8-Nov-15

EQUIPMENT ID NUMBER(S)

EQUIPMENT DESCRIPTION

LAYOUT DRAWING NUMBER

REV. NO.

SCHEDULED INSPECTION DATE & TIME

ACTUAL INSPECTION DATE & TIME

COAT-

CONTRACTOR / SUBCONTRACTOR

10-00742

RAS TANURA REFINERY CLEAN FUELS PROJECT

QR NUMBER

TR/AYTB EQPT CODE

SYSTEM ID.

PURCHASE ORDER NUMBER

PLANT NO.

EC / PMCC / MCC NO. QUANTITY INSP.

MH's SPENT

TRAVEL TIME

SAUDI ARAMCO USE ONLY SAUDI ARAMCO TIP NUMBER

SAUDI ARAMCO ACTIVITY NUMBER

SAUDI ARAMCO INSPECTION LEVEL

CONTRACTOR INSPECTION LEVEL

ITEM No.

ACCEPTANCE CRITERIA

A

General (Coating Equipment Physical Verification)

A1

Coating equipment is verified by completing the Quality Control Equipment Check Sheet (Attachment B or SATR-H-2004) Records are signed by the coating contractor supervisor and then signed by Saudi Aramco Inspector. Note: No work shall be allowed until this form is completed

B

Air Supply Compressor:

B1

Air Compressor is capable of providing a pressure of 90 psig at the blasting nozzle side. **Note: The following are guidelines to ensure satisfactory performance: A. Compressor size is the next larger size compressor available for the nozzle as shown in the following table: (SSPC Chapter 2.4, Sec. III A, Table 1) AIR CONSUMPTION Nozzle Orifice CFM Reqd @ 100 psi Abrasive Consumption 3/16" 60 cfm 260 lbs/hr 1/4" 105 cfm 490 lns/hr 5/16" 160 cfm 812 lbs/hr 3/8" 232 cfm 1152 lbs/hr 7/16" 315 cfm 1584 lbs/hr 1/2" 412 cfm 2024 lbs/hr 5/8" 580 cfm 2518 lbs/hr 3/4" 840 cfm 3174 lbs/hr B. Air supply hose should be 3 or 4 times the nozzle orifice. (Note: Internal Diameter of coupling connection should be considered if installed on the inner diameter of the hose - SSPC Chapter 2.4, Sec. III B). C. Outlet connections and valves from air supply compressor are replaced with 1-1/2' or 2" outlets to match the main air supply hose - SSPC Chapter 2.4, Sec. III B.

B2

Compressed air for blasting is not contaminated with oil, moisture or other contaminants. This is determined by performing a blotter test as follows: a) Attach a piece of blotter or absorbent paper to a clip board. b) Operate the blast system for at least 5 minutes, then allow air flow out of the blasting nozzle at a nozzle pressure of 50 psig. c) Hold the paper approx. 45-60 cm in front of the nozzle for at least 1 minute. d) Satisfactory results shall be no water or oil contamination on the blotter.

REFERENCE

SAES-H-001 Para. 10.2.1

SAES-H-001, Para. 6.5.2

SAES-H-001, Para. 6.5.1

Saudi Aramco: Company General Use

WORK PERMIT REQUIRED?

PASS

FAIL

N/A

RE-INSP DATE

SAUDI ARAMCO ID/Project Inspection Engineering Support Unit

SAUDI ARAMCO INSPECTION CHECKLIST Coating Equipment Inspection

Rev. 2014.09.00 SAIC NUMBER

SAIC-H-2026

PROJECT TITLE

WBS / BI / JO NUMBER

RAS TANURA REFINERY CLEAN FUELS PROJECT

30-Sep-14

DATE APPROVED

8-Nov-15

ACCEPTANCE CRITERIA

REFERENCE

B3

Compressor, blasting pot, blasting nozzles shall be properly earthed (grounded). Blast Nozzle shall be electrically ground using grounding wire AWG 4 or larger. Note: Blasting hose, blast nozzle, blast machine & material to be blasted shall be bonded & grounded to a resistance of 1 mega ohm or less. (GI-0006.021,Para. 6.1)

SAES-H-102, Para. 4.4.1.6 & 4.4.2.2

C

AIR RECEIVER:

C1

Air receiver between compressor and the blasting pot is built and stamped in accordance with ASME Sec. VIII, Div 1 or equivalent.

SAES-H-102, Para. 4.4.1.4

C2

Air receiver has been revalidated annually by a successful hydro test at 250 psig. Note: The hydro test certificate can be accepted as proof of the revalidation test.

SAES-H-102, Para. 4.4.1.4

C3

The calibration period of Pressure gauges and relief valves has not exceeded one year. Note: The calibration certificate and tags shall be provided.

SAES-H-102, Para. 4.4.1.5

D

Pressure Blast Machine (Blast Pot)

D1

Blasting pot control valves, for air and abrasive mixing are operational and good condition. (SSPC Chapter 2.4, Para. III F & Para V-A).

SAES-H-001 Para. 10.2.1

D2

Oil and Moisture separators at the blasting pot are operational and good condition verified by partially opening the moisture trap to drain moisture. (SSPC Chapter 2.4, Para. III F & Para V-A).

SAES-H-001 Para. 10.2.1

E

Hoses and Accessories

E1

Blasting hoses are in good condition (free of kinks, and signs of wear and tear such as thinning of ply wrapping and punctures).

SAES-H-001 Para. 10.2.1

E2

The blasting hose is the static dissipating type with external couplings

SAES-H-102, Para. 4.4.2.3

E3

Blasting Nozzle is equipped with a remote control shut-off switch 'deadman'.

SAES-H-102, Para. 4.4.2.1

E4

Blasting nozzle tip is not worn out (orifice size is maintained) or cracked. (SSPC Chapter 2.4, Para. III E)

SAES-H-001 Para. 10.2.1

E5

Respirable air-fed hoods and OSHA approved in-line air filters are used by the blaster at all times.

SAES-H-102, Para. 4.4.2.4

E6

Compressor hoses, airlines and blast hoses are safety wired at each coupling using proper safety pins

SAES-H-102, Para. 4.4.2.5

Saudi Aramco: Company General Use

COAT-

CONTRACTOR / SUBCONTRACTOR

10-00742

ITEM No.

QR NUMBER

TR/AYTB PASS

FAIL

N/A

RE-INSP DATE

SAUDI ARAMCO ID/Project Inspection Engineering Support Unit

Rev. 2014.09.00 SAIC NUMBER

SAUDI ARAMCO INSPECTION CHECKLIST Coating Equipment Inspection

SAIC-H-2026

PROJECT TITLE

8-Nov-15

WBS / BI / JO NUMBER

F

Coating Equipment

F1

Spray Nozzle Tip Size is as per SAES-H-101V Data sheets.

F2

Airless spray equipment components, hoses, spray gun are in good working condition. Hoses are of anti-static type and grounded.

QR NUMBER

COAT-

CONTRACTOR / SUBCONTRACTOR

10-00742

RAS TANURA REFINERY CLEAN FUELS PROJECT

F3

30-Sep-14

DATE APPROVED

TR/AYTB

SAES-H-101V, Coating Data Sheet

Airless spray equipment are grounded with a wire of size AWG-4 or larger.

SAES-H-102, Para. 4.4.5 SAES-H-102, Para. 4.4.5.8

F4

Safety pressure relief valves set at 5000 psi or less are provided on the out bound side of pressure pump. Note : Hoses, pumps, and accessories shall never be operated at pressures exceeding their rated pressure. In no case shall the working pressure in the paint line exceed 5000 psi.

SAES-H-102, Para. 4.4.5.5

F5

The trigger safety catch and tip guard provided on the airless gun are in good operating condition.

SAES-H-102, Para.4.4.5

G

Other Accessories

G1

Electrically driven power mixers shall be grounded

SAES-H-102, Para. 4.4.4.2

G2

Ventilators provided are functioning well and provide adequate flow of air in confined spaces. Note: Table 4-1 of SAES-H-102 provides the ventilation requirements for various sizes of confined spaces.

SAES-H-102, Para. 4.2

G3

All electrical lighting, equipment, and connections shall conform to National Electric Code, Class I, Division 1, Group D explosion proof requirements (NEC Article 500).

SAES-H-102, Para. 4.1.2

Adequate washing facilities are provided to remove splashed paints and solvents from the body or in the eyes. REMARKS: G4

SAES-H-102, Para. 4.3.3

REFERENCE DOCUMENTS 1. SAES-H-001,Coating Selection and Application Requirements for Industrial Plants and Equipment (10 April 2011) 2. SAES-H-102: Safety requirements for Coating Applications (24 October 2012) 3. SAES-H-101V, Approved Saudi Aramco Data Sheets – Paints and Coatings, ( 9 October 2012 ) 4. G.I.-0006.021, Safety Requirements for Abrasive Blast Cleaning, (19 June 2012 ) 5. Steel Structures Painting Council (SSPC), September 1993

Contractor / Third-Party

Saudi Aramco PMT Representative

Construction Representative* Work is Complete and Ready for Inspection: Name, Initials and Date:

T&I Witnessed

QC Record Reviewed

Work Verified

T&I Witnessed

QC Record Reviewed

Work Verified

QC Record Reviewed

Work Verified

Name, Initials and Date:

QC Inspector

PID Representative Performed Inspection

Work / Rework May Proceed

Name, Initials and Date:

Name, Initials and Date:

QC Supervisor

Proponent and Others Quality Record Approved:

Name, Sign and Date:

Name, Organization, Initials and Date:

T&I Witnessed

*Person Responsible for Completion of Quality Work / Test

Saudi Aramco: Company General Use

Y = YES

N = NO F = FAILED

SAUDI ARAMCO ID/Project Inspection Engineering Support Unit

Rev. 2014.09.00 SAIC NUMBER

SAUDI ARAMCO INSPECTION CHECKLIST Surface Preparation for Liquid Coating Systems

SAIC-H-2027

PROJECT TITLE

30-Sep-14

DATE APPROVED

WBS / BI / JO NUMBER

8-Nov-15

EQUIPMENT ID NUMBER(S)

EQUIPMENT DESCRIPTION

LAYOUT DRAWING NUMBER

REV. NO.

SCHEDULED INSPECTION DATE & TIME

ACTUAL INSPECTION DATE & TIME

COATING-

CONTRACTOR / SUBCONTRACTOR

10-00742

RAS TANURA REFINERY CLEAN FUELS PROJECT

AYTB-TR-COAT-502 QR NUMBER

TR/AYTB EQPT CODE

SYSTEM ID.

PURCHASE ORDER NUMBER

PLANT NO.

EC / PMCC / MCC NO. QUANTITY INSP.

12-APRIL-18 , 01:00PM

MH's SPENT

TRAVEL TIME

SAUDI ARAMCO USE ONLY

SAUDI ARAMCO TIP NUMBER

SAUDI ARAMCO ACTIVITY NUMBER

SATIP-H-100-01

WORK PERMIT REQUIRED?

3.1

SAUDI ARAMCO INSPECTION LEVEL

NO

CONTRACTOR INSPECTION LEVEL

W

H

ITEM No.

ACCEPTANCE CRITERIA

A

General requirements & Safety Requirements for Blasting

REFERENCE

A1

Saudi Aramco Paint Data Sheet (APCS sheets) for the coating system applied are provided: NOTES: Fill in the required information: Coating System to apply: _APCS-11C________ Degree of cleanliness required: __SA 2.5__________ Profile (Roughness) required:____40-65µm_______ Abrasive recommended:_____Coal Slag__________

A2

Coating system to be applied was verified to conform with the Selection Requirements for industrial plants and equipments listed in SAES-H-001, Sec. 7 and scope of work.

A3

Crew Supervisor and Blasters hold valid coating certification card issued by Saudi Aramco per SAEP-316 (4 August, 2008 Edition).

A4

High intensity flood or spotlights are installed in vessels, tanks, and other poorly illuminated locations for visibility.

SAES-H-001 Para 6.5.3

A5

All electrical lighting, equipment, and connections are explosion proof conforming to National Electric Code, Class I, Div 1, Group D requirements (NEC Article 500).

SAES-H-102, Para. 4.1.2

A6

Continuous forced ventilation is used in confined spaces whenever abrasive blasting, solvent cleaning, and/or painting are in progress. **NOTE: The fresh air inlet shall be located near the top of the confined space and the discharge opening shall be located near the bottom of the confined space.

SAES-H-102, Para. 4.2.1 & Para. 4.2.2

A7

Sufficient dust suction blowers are provided to remove dust and fine blasting debris during the blasting operation.

SAES-H-001 Para 6.5.4

SAES-H-101V & SAES-H-001 Para 4 & APCS Sheets

SAES-H-001 Sec. 7 & Scope of Work SAEP-316 Para 3.1

B

Pre-Cleaning Inspection (Prior to Blasting)

B1

The substrate was solvent or detergent cleaned where presence of oil or grease is observed.

SAES-H-001 Para 6.4.1

B2

Rough welds and cut-off are ground to a minimum radius. Weld Spatters and surface laminations are removed.

SAES-H-001 Para 6.4.2

B3

Substrate temperature is at least 3°C above the Dew point.

SAES-H-001 Para 8.3.3

Saudi Aramco: Company General Use

PASS

FAIL

N/A

RE-INSP DATE

SAUDI ARAMCO ID/Project Inspection Engineering Support Unit

Rev. 2014.09.00 30-Sep-14 AYTB-TR-COAT-502 SAIC NUMBER DATE APPROVED QR NUMBER

SAUDI ARAMCO INSPECTION CHECKLIST Surface Preparation for Liquid Coating Systems

SAIC-H-2027

PROJECT TITLE

WBS / BI / JO NUMBER

REFERENCE

ACCEPTANCE CRITERIA

B4

Nozzle pressure is 620 kPa (90 psig) measured at the nozzle side.

SAES-H-001 Para 8.1.6

B5

Quality of compressed air for blasting is checked at start and at midpoint of each 8 hour shift. This is determined by performing a blotter test. Note: Blotter test procedure. a) Attach a piece of blotter or absorbent paper to a clip board. b) Operate the blast system for at least 5 minutes, then allow air flow out of the blasting nozzle at a nozzle pressure of 50 psig. c) Hold the paper approx. 45-60 cm in front of the nozzle for at least 1 minute. d) Satisfactory results shall be no water or oil contamination on the blotter. e) Record time of test and result in SATR-H-2006.

SAES-H-001, Para. 6.5.1

B6

Abrasive used for blasting are as per the APCS sheet, contain less than 50 PPM of sulfates & chlorides and calcium carbonate shall be 1.0% by weight. (Verified by certificates) and following limitations applied: a) Sand is not used as a blasting abrasive as prohibited by GI-0006.021. b) The use of reclaimed slag abrasives is prohibited. c) The use of reclaimed garnet is permitted provided it meets the above requirements and a CSD-approved recycling system is utilized.

SAES-H-100 Para 8.2.1 to Para 8.2.3 & Para 6.3.4

C

Surface Preparation

C1

All personnel entering tanks or vessels after abrasive blasting wear rubber-soled shoes with clean disposable covers, sweat bands and lintfree gloves.

SAES-H-001 Para 6.5.5

C2

Blasted surface areas are cleaned of spent abrasive: 1) By dry brushing 2) By blowing down with clean, dry compressed air Internal surfaces shall be dry brushed and vacuum cleaned

SAES-H-001 Para 6.6.1

C3

Calibrated gages are used for measurement of anchor profile, i.e. thickness of Clemtex tape and anchor profile depth gage. Note: The reference standard for profile measurement shall be the Clemtex Anchor Pattern Standards. ( This does not preclude the use of other techniques providing they agree with the reference standard) as per SAES-H-001, Para 6.6.4.

C4

3)

Surface cleanliness level after blasting meets the required degree of cleanliness for the specified coating system: (Record the obtained cleanliness level in SATR-H-2006. Cleanliness Level Coating System 1. APCS-2A/2B/2C/2D/2E/2F/2G/2H/2I /11B/19C//27/28 ..............................................Sa-3 (SP 5) 2. APCS-1A/1B/1C/1D/1E/1F/3/5A/5B/ 9/11A/12/17A /17A /19A/19B/20A/20B/22A/22B/26/26T.......Sa-21/2 (SP10) 3. APCS-4/6/10/23.............................................Sa-2 (SP 6) 4. APCS-7.....................................................St-2 (SP2)/St 3 (SP3) 5. APCS-11C...............................................C/S SP1,SP6. S/S SP1 6. Others:_________.....................................____________

Schedule Q, Para. 7.1

SAES-H-001 Para 8.1.1 & Para 8.1.3

Saudi Aramco: Company General Use

COATING-

CONTRACTOR / SUBCONTRACTOR

10-00742

RAS TANURA REFINERY CLEAN FUELS PROJECT ITEM No.

8-Nov-15

TR/AYTB PASS

FAIL

N/A

RE-INSP DATE

SAUDI ARAMCO ID/Project Inspection Engineering Support Unit

Rev. 2014.09.00 30-Sep-14 AYTB-TR-COAT-502 SAIC NUMBER DATE APPROVED QR NUMBER

SAUDI ARAMCO INSPECTION CHECKLIST Surface Preparation for Liquid Coating Systems

SAIC-H-2027

PROJECT TITLE

WBS / BI / JO NUMBER

C5

REFERENCE

ACCEPTANCE CRITERIA Measured surface profile (Roughness) conforms with the profile specified for the applied coating system. (Record result and attach Replica Tape on SATR-H-2006) Specified Surface Profile APCS Coating System (Micrometers) 1. APCS- 1A/1B/1D/1E/2A/2B/2C/2D/4/5A/5B/6/9/ 11A/12/17A/17B/22A/22B/26/26T..........40-65 Min-Max 2. APCS-26................................................40-75 Min-Max 3. APCS-2E/19C/28....................................60-100 Min-Max 4. APCS-/2F/2G/3/19A/19B/23/27/28.........65-100 Min-Max 5. APCS-2H/2I.............................................75-100 Min-Max 6. APCS-1C/1F............................................25-40 Min-Max 7. APCS-7/10...............................................Not critical 8 . APCS-9..................................................25-50 Min-Max 9. APCS-11B..............................................25 Max 10. APCS-20A/20B.........................As recommended by coating Mfg 11. Others:__________............................ _________________

COATING-

CONTRACTOR / SUBCONTRACTOR

10-00742

RAS TANURA REFINERY CLEAN FUELS PROJECT ITEM No.

8-Nov-15

TR/AYTB PASS

FAIL

N/A

RE-INSP DATE

SAES-H-001 Para 8.1.1

REMARKS:

ATTACHMENTS: REFERENCE DOCUMENTS: 1. SAES-H-001,Coating Selection and Application Requirements for Industrial Plants and Equipment (10 April 2011) 2. SAES-H-102: Safety requirements for Coating Applications (24 October 2012) 3. SAEP-316, Performance Qualification of Coating Personnel (4 August 2008) 4. Schedule "Q", Quality Requirements for Contractors (Project Specific) 5. G.I.-0006.021, Safety Requirements for Abrasive Blast Cleaning, (19 June 2012 )

Contractor / Third-Party Construction Representative*

Saudi Aramco PMT Representative

Work is Complete and Ready for Inspection: Name, Initials and Date:

Mr.Romeo Haneesh

QC Inspector Work / Rework May Proceed

Mr.Atiqur / Mr.John

QC Supervisor

Work Verified

T&I Witnessed Name, Initials and Date:

QC Record Reviewed

Work Verified

Mr.Mehboob Ali

Proponent and Others Quality Record Approved:

Name, Sign and Date:

QC Record Reviewed

Mr.Abdullah

PID Representative Performed Inspection

Name, Initials and Date:

T&I Witnessed Name, Initials and Date:

Name, Organization, Initials and Date:

Mr.KV Raju

T&I Witnessed

*Person Responsible for Completion of Quality Work / Test

Saudi Aramco: Company General Use

QC Record Reviewed

Y = YES

Work Verified

N = NO F = FAILED

SAUDI ARAMCO ID/Project Inspection Engineering Support Unit

Rev. 2014.09.00 30-Sep-14 AYTB-TR-COAT-503 SAIC NUMBER DATE APPROVED QR NUMBER

SAUDI ARAMCO INSPECTION CHECKLIST In-Process Insp. of Primer or First Coat (Liquid Coating System) PROJECT TITLE

SAIC-H-2028 WBS / BI / JO NUMBER

8-Nov-15

10-00742

RAS TANURA REFINERY CLEAN FUELS PROJECT EQUIPMENT ID NUMBER(S)

EQUIPMENT DESCRIPTION

LAYOUT DRAWING NUMBER

REV. NO.

SCHEDULED INSPECTION DATE & TIME

ACTUAL INSPECTION DATE & TIME

TR/AYTB EQPT CODE

PLANT NO.

EC / PMCC / MCC NO. QUANTITY INSP.

MH's SPENT

TRAVEL TIME

SAUDI ARAMCO USE ONLY

SAUDI ARAMCO TIP NUMBER

SAUDI ARAMCO ACTIVITY NUMBER

SATIP-H-100-01

WORK PERMIT REQUIRED?

3.2

SAUDI ARAMCO INSPECTION LEVEL

NO

CONTRACTOR INSPECTION LEVEL

W

H

ACCEPTANCE CRITERIA

A

General requirements & Safety Requirements for Painting

A1

Saudi Aramco Coating Data Sheet (SAES-H-101V) of the coating system being applied is provided: NOTES: Fill in the required information for Coating System: __APCS-11C_ Primer: _Intertherm 751 CSA__ Primer Coat: Wet film thickness :205-245µm /Reqd.DFT:125-150µm Full System: Wet film thickness : 410-490µm /Reqd.DFT:250-300µm Recoat interval (Min / Max):24 Hrs_/__N/A__ at Steel Temp15 ºC _16 Hrs_/_N/A__ at Steel Temp 25 ºC _ 12 Hrs_/_N/A__ at Steel Temp 40 ºC

A2

Coating system applied was verified to conform with the project specification and Selection Requirements for Industrial Plants and Equipment specified in SAES-H-001, Sec. 7.

A3

Crew Supervisor and Coating Applicators hold valid coating certification card issued by Saudi Aramco in accordance with the requirements of SAEP-316.

REFERENCE

SAES-H-101V & SAES-H-001 Para 4 & APCS Sheets

SAES-H-001 Sec. 7 & Scope of Work SAEP-316 Para 3.1

Safety requirements mandated in SAES-H-102 verified and found to be acceptable: 1. Work Permits for hot work, cold work, and confined space entry have been obtained in accordance with GI-0002.100. 2. All electrical lighting, equipment, and connections are explosion proof conforming to National Electric Code, Class I, Div 1, Group D requirements (NEC Article 500). 3. Airless spray equipment and other power tools are properly grounded, connected, and in good condition. (Grounding wire shall be AWG-4 or larger). 4. The appropriate personnel protection equipment listed in Table 4-2 of SAES-H-102 is worn 5. Continuous forced ventilation is used in confined spaces whenever abrasive blasting, solvent cleaning, and/or painting are in progress. **NOTE: The fresh air inlet shall be located near the top of the confined space whenever practical and the discharge opening shall be located near the bottom of the confined space.

SAES-H-102 Para. 4.1.4 Para. 4.1.2 Para. 4.2.1 Para. 4.3.2 Para. 4.4.1.2 Para. 4.4.5.8

A5

All personnel entering tanks or vessels after abrasive blasting wear rubber-soled shoes with clean disposable covers, sweat bands and lintfree gloves.

SAES-H-001 Para 6.5.5

B

Weather Conditions for Painting

A4

SYSTEM ID.

PURCHASE ORDER NUMBER

12-APRIL-18, 01:30PM

ITEM No.

COATING-

CONTRACTOR / SUBCONTRACTOR

Saudi Aramco: Company General Use

PASS

FAIL

N/A

RE-INSP DATE

B1

Paint shall not be applied during adverse weather conditions such as, but not restricted to following: 1) Wind is strong enough to blow sand, salt spray or other foreign matter onto the surface being painted. 2) Wind is strong enough to cause dry spay or otherwise seriously disturb the spray pattern when application is by spray gun. 3) Rain

SAES-H-001 Para 9.2.1

B2

Paint shall not be applied if one or more of the following conditions exist (unless paint is specifically formulated for averted condition): a) Substrate temperature is less than 10°C of the temperature limit given in the applicable Saudi Aramco Data Sheet b) Substrate temperature is more than the temperature limit given in the applicable Saudi Aramco Data Sheet. c) Substrate temperature is less than 3°C above the dew point.

SAES-H-001 Para 9.2.1

Saudi Aramco: Company General Use

SAUDI ARAMCO ID/Project Inspection Engineering Support Unit

SAUDI ARAMCO INSPECTION CHECKLIST In-Process Insp. of Primer or First Coat (Liquid Coating System) PROJECT TITLE

SAIC-H-2028 WBS / BI / JO NUMBER

RAS TANURA REFINERY CLEAN FUELS PROJECT ITEM No.

Rev. 2014.09.00 30-Sep-14 AYTB-TR-COAT-503 SAIC NUMBER DATE APPROVED QR NUMBER

ACCEPTANCE CRITERIA

10-00742 REFERENCE

B3

Relative humidity is over 50% for application & curing of solvent based inorganic zinc primer of APCS-1A/1D/11A/17A.

SAES-H-001, APCS-17A, Para. 2.2

B4

Relative humidity is less than 50% for application & curing of waterbased inorganic zinc primer of APCS-1A/1D/11A/17B.

SAES-H-001, APCS-17B, Para. 2.2

C

Paint Preparation

C1

All paint materials for each coating system are supplied by the same Manufacturer. (Exception is when approval was obtained from the Consulting Services Department.)

SAES-H-001 Para 9.1.4

C2

Paints has not exceeded the shelf life as stamped/labeled in the containers.

SAES-H-001 Para 11.6

C3

Paint cans showing leakage, gelled paints or skinning are rejected. If sludge is formed at the bottom of the paint container and cannot be dispersed by mixing , the paint shall be rejected.

C4

Partial mixing and use of two-component and multi-component coatings is prohibited not used.

SAES-H-001 Para 9.1.5

C5

Paints are thoroughly mixed until it is homogeneous. Power stirrer is used for mixing quantities over 5 liters.

SAES-H-001 Para 9.1.2

C6

Thinner type (Stock No) and quantity to be added (Percentage) shall be as given in the Saudi Aramco Data Sheet, SAES-H101V. Thinner is added only when the paint is fully homogeneous mixed.

SAES-H-001 Para 9.1.3

C7

Blast cleaned surfaces has been inspected for flash rusting prior to priming or coating. Note: Flash rusting can occur on blast cleaned surfaces if held for more than 4 hours, in less time during high humidity.

SAES-H-001, Para 6.6.3

D

SAES-H-001 Para6.2.4 & 9.1

Spray Application of Paint

D1

Paints for immersion service (including vapor zones) are applied by airless spraying equipment.

SAES-H-001, Para 9.3.1

D2

For thick film coatings (600 to 1500 microns DFT) for immersion service, coating is applied in a single coat "Wet-On-Wet" method to achieve the required film thickness. Only airless spraying equipment with higher ratio pumps (45:1 or higher) shall be used.

SAES-H-001 Para 9.4.3

D3

A 360° spray gun nozzle with proper tip size shall be used to coat the interior of nozzles and traps inside tanks and vessels.

SAES-H-001, Para. 9.3.5

D4

D5

All weld lines, edges, bolts, nuts and rivets are given brush applied stripe coat prior to primer or first coat application. Note: When inorganic zinc is used stripe coating should be applied after the first coating. Compressed air supply for conventional spray application is not contaminated with oil, moisture or other contaminants. (NOTE: This is determined by performing a blotter test at start and mid- point of 8-hour shift. )

8-Nov-15

SAES-H-001, Para. 9.2.3

SAES-H-001 Para 6.5.1

D6

Paints to be sprayed are filtered through a 30 to 60-mesh screen prior to use.

SAES-H-001, Para 9.2.8

D7

Coating nozzle tip size and fluid pressure are verified to be as specified in Saudi Aramco Paint Data sheets SAES-H-101V .

SAES-H-101V, Paint Data Sheets

D8

Paints shall be continuously agitated with a low-speed stirrer during application.

SAES-H-001, Para 9.2.8

Saudi Aramco: Company General Use

COATING-

CONTRACTOR / SUBCONTRACTOR

TR/AYTB PASS

FAIL

N/A

RE-INSP DATE

SAUDI ARAMCO ID/Project Inspection Engineering Support Unit

Rev. 2014.09.00 30-Sep-14 AYTB-TR-COAT-503 SAIC NUMBER DATE APPROVED QR NUMBER

SAUDI ARAMCO INSPECTION CHECKLIST In-Process Insp. of Primer or First Coat (Liquid Coating System) PROJECT TITLE

SAIC-H-2028 WBS / BI / JO NUMBER

10-00742

RAS TANURA REFINERY CLEAN FUELS PROJECT ITEM No.

ACCEPTANCE CRITERIA

REFERENCE

D9

Proper spraying techniques and control of spray pattern are demonstrated during paint application as follows: A) Spray Gun is held perpendicular to surface at a distance that will ensure that a wet layer of paint is deposited on the surface. B) Trigger of the gun is released at the end of each stroke. C) Paint is applied in a uniform layer with over lapping at the edges of the spray pattern. Note 1: Spray application techniques per SSPC-PA 1 Par 7.3.4 Note 2: Inspectors shall identify poor technique that results in any of the unacceptable application defects (runs, sags, drips, etc) Note 3: Corrective action shall be accepted when applications can be performed without defects in accordance with Data sheets.

SAEP-316, Para. 4.4.4 (J) & As Referenced (SSPC)

E

8-Nov-15

COATING-

CONTRACTOR / SUBCONTRACTOR

TR/AYTB PASS

FAIL

N/A

RE-INSP DATE

Brush/Roller Application

E1

Brush/roller are used when allowed by the paint manufacturer or as indicated in the paint manufacturer's data sheet in Item A1.

E2

The maximum brush size if used for painting is125 mm.

SAES-H-101V, Paint Data Sheet SAES-H-001 Para 9.2.7

Final Wet Coat Inspection

F F1

Wet coating shall be free of application related defects such as runs, sags, drips, dry spray or foreign matter.

SAES-H-001, Para 9.2.6

F2

Coating wet film thickness meets the requirement of Saudi Aramco Paint SAES-H-101V, data sheet SAES-H-101V and as listed in Item A1. Paint Data Sheet (Refer to Attachment-1 for DFT requirement of Primer)

REMARKS: ATTACHMENTS: 1. REQUIREMENTS OF SAUDI ARAMCO APPROVED PROPTECTIVE COATING SYSTEMS REFERENCE DOCUMENTS: 1. SAES-H-001, Coating Selection and Application Requirements for Industrial Plants and Equipment (10 April 2011) 2. SAES-H-102, Safety Requirements for Coating Applications (24 October 2012) 3. SAES-H-101V, Approved Saudi Aramco Data Sheets – Paints and Coatings, ( 9 October 2012 ) 4. SAEP-316, Performance Qualification of Coating Personnel (4 August 2008) 5. Steel Structures Painting Council, SSPC-PA 1, June 1996

Contractor / Third-Party Construction Representative*

Saudi Aramco PMT Representative

Work is Complete and Ready for Inspection: Name, Initials and Date:

Mr.Romeo Haneesh

QC Inspector Work / Rework May Proceed

Mr.Atiqur / Mr.John

QC Supervisor

Work Verified

T&I Witnessed Name, Initials and Date:

QC Record Reviewed

Work Verified

Mr.Mehboob Ali

Proponent and Others Quality Record Approved:

Name, Sign and Date:

QC Record Reviewed

Mr.Abdullah

PID Representative Performed Inspection

Name, Initials and Date:

T&I Witnessed Name, Initials and Date:

Name, Organization, Initials and Date:

Mr.KV Raju

T&I Witnessed

*Person Responsible for Completion of Quality Work / Test

Saudi Aramco: Company General Use

QC Record Reviewed

Y = YES

Work Verified

N = NO F = FAILED

SAUDI ARAMCO ID/Project Inspection Engineering Support Unit

Rev. 2014.09.00 30-Sep-14 SAIC NUMBER DATE APPROVED QR NUMBER

SAUDI ARAMCO INSPECTION CHECKLIST

SAIC-H-2029

Inspection of Primer Coat (Prior to Top Coating) PROJECT TITLE

WBS / BI / JO NUMBER

8-Nov-15

10-00742

RAS TANURA REFINERY CLEAN FUELS PROJECT EQUIPMENT ID NUMBER(S)

EQUIPMENT DESCRIPTION

LAYOUT DRAWING NUMBER

REV. NO.

SCHEDULED INSPECTION DATE & TIME

ACTUAL INSPECTION DATE & TIME

COAT-

CONTRACTOR / SUBCONTRACTOR

TR/AYTB EQPT CODE

SYSTEM ID.

PURCHASE ORDER NUMBER

PLANT NO.

EC / PMCC / MCC NO. QUANTITY INSP.

MH's SPENT

TRAVEL TIME

SAUDI ARAMCO USE ONLY SAUDI ARAMCO TIP NUMBER

SAUDI ARAMCO ACTIVITY NUMBER

SAUDI ARAMCO INSPECTION LEVEL

CONTRACTOR INSPECTION LEVEL

ITEM No.

ACCEPTANCE CRITERIA

A

General requirements & Safety Requirements for Painting

A1

Saudi Aramco Paint Data Sheet for the coating system (APCS) applied is provided. NOTES: Fill in the required information for Coating System: __________ Type of Primer : __________ Reqd. DFT: __________

REFERENCE

SAES-H-101V & SAES-H-001 Para 4 & APCS Sheets

A2

Primer coat have reached minimum recoating interval specified in Saudi Aramco Paint data sheets(SAES-H-101V)

A3

Finished coating have a uniform appearance.

A4

Areas showing coating defects such as runs, sags, drips, embedded foreign matter, blisters, cracks, visible holidays and below minimum DFT areas are marked for repairs.

A5

Dry Film Thickness gage is calibrated as per SSPC PA-2. DFT gage calibration is performed at beginning & end of the work. Note: If gage is found to be out of calibration at the end of work, all measurements made since the last calibration are suspect/voided. * (SSPC-PA 2, Para. 4.3.3) See Attachment 1

SAES-H-001 Para 9.2.6 a

A6

Minimum required number of DFT measurements (spot measurements) based on the size of the coated area are taken as per the detailed requirements of SSPC-PA 2. (SSPC-PA 2, Sec. 5) See Attachment 2.

SAES-H-001 Para 9.2.6 a

A7

Dry Film Thickness of the primer coat conforms to that specified in APCS-sheets of SAES-H-101and indicated in item A1 above. Dry Film Thickness is checked and recorded in SATR-H-2006. See Attachment 3

SAES-H-001 Para 9.2.6 a

A8

Satisfactory completion & sign-off of this Checklist serves as release for primer coated structures to be over coated with its corresponding intermediate coat or top coat. Thin & unacceptable areas are identified and marked.

SAES-H-001, Para 9.2.5 SAES-H-001, Para 9.2.6 c SAES-H-001, Para 9.2.6 b & e

SATIP-H-100-01

Saudi Aramco: Company General Use

WORK PERMIT REQUIRED?

PASS

FAIL

N/A

RE-INSP DATE

SAUDI ARAMCO ID/Project Inspection Engineering Support Unit

SAUDI ARAMCO INSPECTION CHECKLIST

Rev. 2014.09.00 SAIC NUMBER

SAIC-H-2029

Inspection of Primer Coat (Prior to Top Coating) PROJECT TITLE

WBS / BI / JO NUMBER

8-Nov-15

ACCEPTANCE CRITERIA

REFERENCE

QR NUMBER

COAT-

CONTRACTOR / SUBCONTRACTOR

10-00742

RAS TANURA REFINERY CLEAN FUELS PROJECT ITEM No.

30-Sep-14

DATE APPROVED

TR/AYTB PASS

FAIL

N/A

RE-INSP DATE

REMARKS:

ATTACHMENTS: 1. SSPC PA-2, Calibration Procedure for Dry Film Thickness Gages 2. SSPC-PA 2, Req'd Number of Measurements for Thickness Spec Conformance 3. REQUIREMENTS OF SAUDI ARAMCO APPROVED PROPTECTIVE COATING SYSTEMS REFERENCE DOCUMENTS: 1. SAES-H-001, Coating Selection and Application Requirements for Industrial Plants and Equipment (10 April 2011) 2. SAES-H-101V, Approved Saudi Aramco Data Sheets – Paints and Coatings, ( 9 October 2012 ) 3. Steel Structures Painting Council, SSPC-PA 1, June 1996

Contractor / Third-Party Construction Representative*

Saudi Aramco PMT Representative

Work is Complete and Ready for Inspection: Name, Initials and Date:

T&I Witnessed

QC Record Reviewed

Work Verified

T&I Witnessed

QC Record Reviewed

Work Verified

T&I Witnessed

QC Record Reviewed

Work Verified

Name, Initials and Date:

QC Inspector

PID Representative Performed Inspection

Work / Rework May Proceed

Name, Initials and Date:

Name, Initials and Date:

QC Supervisor

Proponent and Others Quality Record Approved:

Name, Sign and Date:

Name, Organization, Initials and Date:

*Person Responsible for Completion of Quality Work / Test

Saudi Aramco: Company General Use

Y = YES

N = NO F = FAILED

SAUDI ARAMCO ID/Project Inspection Engineering Support Unit

SAUDI ARAMCO INSPECTION CHECKLIST Inspection of Primer Coat (Prior to Top Coating)

Rev. 2014.09.00 SAIC NUMBER

SAIC-H-2029

30-Sep-14

DATE APPROVED

8-Nov-15

QR NUMBER

COAT-

Attachment 1 - SSPC PA-2, Calibration Procedure for Dry Film Thickness Gages

Also, Follow specific Gauge Manufacturer Instructions relative to Gauge Calibrations

Saudi Aramco: Company General Use

SAUDI ARAMCO ID/Project Inspection Engineering Support Unit

SAUDI ARAMCO INSPECTION CHECKLIST Inspection of Primer Coat (Prior to Top Coating)

Rev. 2014.09.00 SAIC NUMBER

SAIC-H-2029

30-Sep-14

DATE APPROVED

8-Nov-15

QR NUMBER

COAT-

Attachment 2 - SAES-H-101, Approved Protective Coating Systems - Primer Coat DFT Values

Saudi Aramco: Company General Use

SAUDI ARAMCO ID/Project Inspection Engineering Support Unit

SAUDI ARAMCO INSPECTION CHECKLIST Inspection of Primer Coat (Prior to Top Coating)

Rev. 2014.09.00 SAIC NUMBER

SAIC-H-2029

30-Sep-14

DATE APPROVED

8-Nov-15

QR NUMBER

COAT-

REQUIREMENTS - SAUDI ARAMCO APPROVED PROTECTIVE COATING SYSTEMS S.R. No

APCS

Coating Type/Service

1

APCS-1A

Epoxy, Inorg Zinc Primer Atmospheric Service

2

APCS-1B

Epoxy, Epoxy Primer Atmospheric Service

3

APCS-1C

Epoxy, Zinc rich Epx Primer Atmospheric Service

4

APCS-1D

Epoxy/ Polyurethane, Inorg Zinc Primer Atmospheric Service

5

APCS-1E

Epoxy/ Polyurethane, Epoxy Primer Atmospheric Service

6

APCS-1F

Epoxy/ Polyurethane, Zinc rich Epoxy Primer Atmospheric Service

7

APCS-2A

Phenol Epoxy Immersion Service (Self-Priming).

8

APCS-2B

Epoxy Coating Potable Water Immersion Service (Self-Priming).

9

APCS-2C

Epoxy Coating Immersion Service, up to 120°C.

10

APCS-2D

Epoxy - Interior of Steel Aviation Fuel Storage Tank /Piping.

11

APCS-2E

12

APCS-2F

Solvent Free Phenolic Epoxy General Immersion Service (Self-Priming). Glass Flake Polyester General Immersion Service

13

APCS-2G

Glass Flake Vinyl Ester HeavyDuty Immersion Service

14

APCS-2H

100% Solid, Glass Flake Epoxy Immersion Service up to 105C.

15

APCS-2I

16

APCS-3

17

APCS-4

18

APCS-5A

Ceramic/Inorganic Filled EpoxyPhenolic/Novolac Coating Immersion Service up to 150C Coal Tar Epoxy Immersion Service and buried (steel and concrete) Aluminum - Pigmented Alkyd Coating Atmospheric Heat Radiant Insulating Coating System

3 Coats Min (275-400)

Each Coat DFT Mi t Prime-65-100 Top- 150 Max

3 Coats Min (275-400)

Prime-50-100 Top-150 Max

3 Coats Min (250-375)

Prime-40-75 Top-150 Max

No. of Coats (Total DFT)

3 Coats Min (190-315) 3 Coats Min (175-315) 3 Coats Min (190-315) 3 Coats Min (275-375) 3 Coats Min (275-375) 3 Coats Min (275-375) 2 Coats Min (200-250) Min 1 Coat (500-600) Max 2 Coat (600-1000) Max 2 Coat (600-1000) One Coat (30-40 mils) One Coat (20-40 mils) Min Two Coats (400-600) 3 Coats Min (115-118)

Prime-65-100 Int-100-150 Top-25-65 Prime-50-100 Int-100-150 Top-25-65 Prime-40-75 Int-125-175 Top-25-65

Specific Requirements for Coating #1

#2

Solvent Based Zinc Primer - RH > 50%

Water Based Zinc Primer - RH < 50%

Solvent Based Zinc Primer - RH > 50%

Water Based Zinc Primer - RH < 50%

Succeeding coats Coating thickness 125 each coat shall be of contrasting within 2 m of anode colors. 30% greater Succeeding coats Coating thickness 125 each coat shall be of contrasting within 2 m of anode colors. 30% greater Prime @ Succeeding coats Coating thickness SAES-H-101V shall be of contrasting within 2 m of anode Top-125 Max colors. 30% greater The total system thickness shall be applied 2 Coats Min in a minimum of two coats of contrasting (200-250) colors. Succeeding coats Coating thickness shall be of contrasting within 2 m of anode colors. 30% greater The total system thickness is applied in a single coat or two coats wet on wet. Use contrasting colors if the second coat is to be Coating thickness within 2 m of anode 30% greater Coating thickness within 2 m of anode 30% greater Coating thickness within 2 m of anode 30% greater Succeeding coats coating concrete, 300 max /Coat shall be of contrasting thickness-not less colors. than 720 microns Prime-50/coat, (min prime 75) Top-40

Total System 300 – 500

Saudi Aramco: Company General Use

19

APCS-5B

20

APCS-6

Hot Insulating Coating System carbon steel and stainless steel service Alkyd Enamel Coating System.

Depend on Design Req & Substrate temperature 3 Coats Min (125-200)

Rust Conversion Primer/Alkyd Topcoat System 21

APCS-7

3 Coats Min

Chlorinated Rubber Coating System 22

23

24

APCS-9

APCS-10

APCS-11A

26

High Temp System Atmospheric Service 150°C-400°C (with Inorganic Zinc Primer).

27

28

APCS-11B

APCS-11C

APCS-12

APCS-17A

Prime-50/coat, (min prime 75) TopRust Convertor one coat min (SAES-H101V) Top-One or

Aluminum alkyds 37-75 micrometers above thickness of rust converted

Alkyd enamels 50-100 above thickness of rust convertar

Solvent Based Zinc Primer - RH > 50%

Water Based Zinc Primer - RH < 50%

Prime-50-75 Top-50-100

Bituminous Paint Moderate Thickness per Buried: 750 Temperature, Buried or Immersion coat and No. of min Service coats. @ SAES-H- Immersed: 101V 1150 min

Very High Temp System Atmospheric Service 400-540°C. 25

2 Coats Min (100-175)

500 Micron reduces 40°F

Air-Drying, single component, high heat external coating for bare and insulated carbon steel & austenitic stainless

Nonskid Epoxy Coating System for Floors and Decks

inorganic Zinc Primer, SolventBased.

Two coats (40-105)

Prime-25-65 Top-15-40

Two coats (30-80)

Prime-15-40 Top-15-40

System 2: Hot Protective Coating for Pitting Corrosion and System 1: Stress Corrosion Cracking bare and Steel Ambient Steel insulated Austenitic 300 Series Stainless Application Application Steel (300-500F) Two Coat: Three Coat: 55-6 mils/Coat 6 mils/Coat Total DFT: 10-12 Total DFT: 15mils 18 mils 3 Coats Min (275-400)

Nonskid aggregate added into the next to Prime-50-100 last topcoat while it is still wet. A final Top-150 topcoat shall be applied over the aggregate Max/coat sealing it

One Coat (65-100)

29

APCS-17B

inorganic Zinc Primer, WaterBased.

One Coat (65-100)

30

APCS-19A

Splash Zone Compound, Hand Applied Grade

One Coat (2500 Min)

31

APCS-19B

Splash Zone Compound, Spray Applied Grade

One Coat (2500 Min)

Saudi Aramco: Company General Use

Relative humidity >50% during application and curing.

Relative humidity 50%

Water Based Zinc Primer - RH < 50%

Solvent Based Zinc Primer - RH > 50%

Water Based Zinc Primer - RH < 50%

3 Coats Min (275-375)

Succeeding coats Coating thickness 125 each coat shall be of contrasting within 2 m of anode 30% greater colors.

3 Coats Min (275-375)

Succeeding coats Coating thickness 125 each coat shall be of contrasting within 2 m of anode 30% greater colors.

3 Coats Min (275-375)

Succeeding coats Coating thickness Prime @ SAES-H-101V shall be of contrasting within 2 m of anode 30% greater Top-125 Max colors.

2 Coats Min (200-250)

2 Coats Min (200-250)

The total system thickness shall be applied in a minimum of two coats of contrasting colors. Succeeding coats Coating thickness shall be of contrasting within 2 m of anode 30% greater colors.

Min 1 Coat (500-600)

The total system thickness is applied in a single coat or two coats wet on wet. Use contrasting colors if the second coat is to be li d thickness ithi th ll d ti Coating

Max 2 Coat (600-1000) Max 2 Coat (600-1000)

within 2 m of anode 30% greater

One Coat (30-40 mils)

Coating thickness within 2 m of anode 30% greater

One Coat (20-40 mils)

Coating thickness within 2 m of anode 30% greater

Min Two Coats (400-600) 3 Coats Min (115-118)

Succeeding coats coating concrete, 300 max /Coat shall be of contrasting thickness-not less colors. than 720 microns Prime-50/coat, (min prime 75) Top-40 M / t

Saudi Aramco: Company General Use

Heat Radiant Insulating Coating System

18

APCS-5A

19

APCS-5B

20

APCS-6

21

APCS-7

Rust Conversion Primer/Alkyd Topcoat System

22

APCS-9

Chlorinated Rubber Coating System

23

APCS-10

24

APCS-11A

25

APCS-11B

26

APCS-11C

27

APCS-12

28

Hot Insulating Coating System carbon steel and stainless steel service Alkyd Enamel Coating System.

Total System 300 – 500 Depend on Design Req & Substrate t t 3 Coats Min (125-200)

3 Coats Min

2 Coats Min (100-175)

500 Micron reduces 40°F Prime-50/coat, (min prime 75) Top50MConvertor / t Aluminum alkyds Rust one coat min 37-75 micrometers (SAES-Habove thickness of 101V) t t Prime-50-75 Top-50-100

Bituminous Paint Moderate Thickness per Buried: 750 coat and No. of min Temperature, Buried or Immersion coats. @ SAES-H- Immersed: Service 1150 i 101V High Temp System Atmospheric Two coats Prime-25-65 Service 150°C-400°C (with (40-105) Top-15-40 Inorganic Zinc Primer). Very High Temp System Atmospheric Service 400-540°C.

Two coats (30-80)

Air-Drying, single component, high heat external coating for bare and insulated carbon steel & austenitic t i l Nonskid Epoxy Coating System for Floors and Decks

System 1: Ambient Steel Application T C t 3 Coats Min (275-400)

APCS-17A

inorganic Zinc Primer, SolventBased.

One Coat (65-100)

29

APCS-17B

inorganic Zinc Primer, WaterBased.

One Coat (65-100)

30

APCS-19A

Splash Zone Compound, Hand Applied Grade

One Coat (2500 Min)

31

APCS-19B

Splash Zone Compound, Spray Applied Grade

One Coat (2500 Min)

32

APCS-19C

33

APCS-20A

34

APCS-20B

35

APCS-22A

36

APCS-22B

37

APCS-23

Solvent Based Zinc Primer - RH > 50%

Alkyd enamels 50-100 above thickness of rust t

Water Based Zinc Primer - RH < 50%

Prime-15-40 Top-15-40 System 2: Hot Protective Coating for Pitting Corrosion and Steel Stress Corrosion Cracking bare and Application insulated Austenitic 300 Series Stainless (300 500F) Nonskid aggregate added St l into the next to Prime-50-100 last topcoat while it is still wet. A final Top-150 topcoat shall be applied over the aggregate Max/coat li ithumidity >50% during application Relative and curing. Relative humidity 50%

Water Based Zinc Primer - RH < 50%

Solvent Based Zinc Primer - RH > 50%

Water Based Zinc Primer - RH < 50%

3 Coats Min (275-375)

Succeeding coats Coating thickness shall be of contrasting within 2 m of anode 125 each coat colors. 30% greater

3 Coats Min (275-375)

Succeeding coats Coating thickness shall be of contrasting within 2 m of anode 125 each coat colors. 30% greater

3 Coats Min (275-375)

2 Coats Min (200-250)

Succeeding coats Coating thickness Prime @ shall be of contrasting within 2 m of anode SAES-H-101V colors. 30% greater Top-125 Max

2 Coats Min (200-250)

Min 1 Coat (500-600)

Saudi Aramco: Company General Use

The total system thickness shall be applied in a minimum of two coats of contrasting colors.

Succeeding coats Coating thickness shall be of contrasting within 2 m of anode 30% greater colors.

Glass Flake Polyester General Immersion Service 12

APCS-2F

Glass Flake Vinyl Ester HeavyDuty Immersion Service 13

APCS-2G

100% Solid, Glass Flake Epoxy Immersion Service up to 105C. 14

15

APCS-2H

APCS-2I

Ceramic/Inorganic Filled EpoxyPhenolic/Novolac Coating Immersion Service up to 150C

Coal Tar Epoxy Immersion Service and buried (steel and concrete) 16

17

APCS-3

APCS-4

Aluminum - Pigmented Alkyd Coating Atmospheric

Heat Radiant Insulating Coating System 18

19

APCS-5A

APCS-5B

Hot Insulating Coating System carbon steel and stainless steel service

Max 2 Coat (600-1000)

The total system thickness is applied in a single coat or two coats wet on wet. Use contrasting colors if the second coat is to be applied within the allowed re-coating intervals. Also Stripe coat sharp corners Coating thickness within 2 m of anode 30% greater

One Coat (30-40 mils)

Coating thickness within 2 m of anode 30% greater

One Coat (20-40 mils)

Coating thickness within 2 m of anode 30% greater

Max 2 Coat (600-1000)

Min Two Coats (400-600)

3 Coats Min (115-118)

Succeeding coats coating concrete, shall be of contrasting thickness-not less 300 max /Coat colors. than 720 microns

Prime-50/coat, (min prime 75) Top-40 Max/coat

Total System 300 – 500

Depend on Design Req & Substrate temperature

500 Micron reduces 40°F

3 Coats Min (125-200)

Prime-50/coat, (min prime 75) Top50Max/coat

Alkyd Enamel Coating System. 20

APCS-6

Rust Conversion Primer/Alkyd Topcoat System 21

APCS-7

3 Coats Min

Chlorinated Rubber Coating System 22

23

24

APCS-9

APCS-10

APCS-11A

2 Coats Min (100-175)

Aluminum alkyds Rust Convertor 37-75 micrometers one coat min above thickness of (SAES-Hrust converted 101V) Top-One or more coat

Alkyd enamels 50-100 above thickness of rust converter

Prime-50-75 Top-50-100

Bituminous Paint Moderate Thickness per Buried: 750 Temperature, Buried or Immersion coat and No. of min Service coats. @ SAES-H- Immersed: 101V 1150 min High Temp System Atmospheric Service 150°C-400°C (with Inorganic Zinc Primer).

Two coats (40-105)

Prime-25-65 Top-15-40

Saudi Aramco: Company General Use

Solvent Based Zinc Primer - RH > 50%

Water Based Zinc Primer - RH < 50%

Very High Temp System Atmospheric Service 400-540°C. 25

APCS-11B

Air-Drying, single component, high heat external coating for bare and insulated carbon steel & austenitic stainless 26

27

28

APCS-11C

APCS-12

APCS-17A

Nonskid Epoxy Coating System for Floors and Decks

inorganic Zinc Primer, SolventBased.

Two coats (30-80)

System 2: Hot System 1: Steel Ambient Steel Application Application (300-500F) Two Coat: Three Coat: 55-6 mils/Coat 6 mils/Coat Total DFT: 10-12 Total DFT: 15mils 18 mils

3 Coats Min (275-400)

APCS-17B

inorganic Zinc Primer, WaterBased.

One Coat (65-100)

30

APCS-19A

Splash Zone Compound, Hand Applied Grade

One Coat (2500 Min)

31

APCS-19B

Splash Zone Compound, Spray Applied Grade

One Coat (2500 Min)

APCS-19C

Fiberglass Reinforced Coatings, Hand Lay-Up.

34

APCS-20B

Glass Flake/Chopped Fiberglass Reinforced Coatings (Spray Applied)

35

APCS-22A

Epoxy Coating for Application onto Damp Steel Surfaces

APCS-22B

Epoxy Coating for Application onto Damp Steel Surfaces

36

Relative humidity >50% during application and curing.

Relative humidity