Harness And Wire Symbols Harness identification code This example indicates wire 135 in harness "AG". RENR7947-01 Sept
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Harness And Wire Symbols
Harness identification code This example indicates wire 135 in harness "AG".
RENR7947-01 September 2007
P174 1306795
Connector Reference Designator
J174 1306795
Part Number For J274 Connector Assembly 3E5179 325-A135 PK-14 1 Receptacle 2
P274 1117898 325-AG135 PK-14
Socket
Pin
Single Wire Connector
Plug Wire Gauge
Wire Color
Ground Circuit Connection Number Identification
Right/Top View
Fuse Pin or Socket Number 200-L32 BK-14 105-9344 Component Part Number
CIRCUIT BREAKER 171-2211(24V)90A 171-2213(12V)135A
START RELAY (SMMS) 3E-0075(24V) 3E-7278(12V) E-C6 OR P515
9X-0141
3E-3382
10 6 5 4
6
5
1
15
11
25
21
35
31
1
20
16
30
26
40
36
2 3
127-5483
C9 Marine Generator Set Electrical System
9X-1343
(4-6 AWG)
1
5
6
10
11
15
16
20
21
25
26
30
31
35
36
40
127-5484
SJB1-UP
(4-6 AWG) 8T-8736
D E
C A
F
B J
G
H
Right Side View 9W-1951
E
COOLANT LEVEL SENSOR A-C22
G
CLR-GA BU-18 PK-18 QTY 1 1 1
A-C10 WIRE NAME POS TERM/PLUG 995-A15 1 180-9340 G833-A38 2 180-9340 ACCESSORY TABLE PART NAME P/N PLUG_AS. 155-2269 WEDGE 155-2261 BOOT 6I-4347
Volume 1 of 2: Marine Generator Set
C B
A
F
ENGINE COOLANT TEMPERATURE SENSOR A-C10
D
J H
Related Electrical Service Manuals Title
© 2007 Caterpillar All Rights Reserved
Form Number
Troubleshooting
RENR5032
Systems Operation / Testing and Adjusting
SENR9663
Printed in U.S.A.
COOLANT TEMPERATURE SENSOR A-C10
QTY 1 1 1
FUEL TEMPERATURE SENSOR A-C21
INIJECTION ACTUATION PRESSURE CONTROL VALVE A-C4
Top View
A-C21 WIRE NAME POS TERM/PLUG F421-A61 1 180-9340 G833-A62 2 180-9340 ACCESSORY TABLE PART NAME P/N PLUG_AS. 155-2269 WEDGE 155-2261 BOOT 6I-4347
CLR-GA PK-18 PU-18 QTY 1 1 1
INLET AIR HEATER RELAY A-C3
BOOST PRESSURE SENSOR A-C13
INTAKE MANIFOLD AIR TEMPERATURE SENSOR A-C9
INJECTOR HARNESS CONNECTOR A-C2/B-C23
FUEL PRESSURE SENSOR A-C15
CLR-GA
ATMOSPHERIC PRESSURE SENSOR A-C12
OR-18 BR-18 OR-18 BK-18 OR-18 BU-18
TIMING CALIBRATION (TC)PROBE CONNECTOR A-C5/A-C6
GY-18
INLET AIR HEATER BATTERY(+) A-C17/A-C14
WH-18 PK-18
PK-18 PU-18 GY-18 BR-18
CUSTOMER CONNECTOR E-C2 BU-18 YL-18
INJECTION ACTUATION PRESSURE SENSOR A-C16
PRIMARY ENGINE SPEED/TIMING SENSOR (TOP) A-C8
SECONDARY ENGINE SPEED/TIMING SENSOR (BOTTOM) A-C7
SERVICE TOOL CONNECTOR E-C3
ENGINE OIL PRESSURE SENSOR A-C11
A-C1 OR P2
ELECTRONIC CONTROL MODULE INLET AIR HEATER CIRCUIT BREAKER (135 A) 171-2213
Left Side View (Without Junction Box)
E-C1 OR P1
BU-18 GY-16-HV PU-16-HV BR-16-HV GY-16-HV PK-18
WH-16-HV YL-16-HV OR-16-HV WH-16-HV GY-18 BK-18
TERMINATION RESISTOR E-C5/E-C7 BU-16-HV GY-16-HV
YL-18
QTY 1 1 1
QTY 1 1 1
CLR-GA OR-18 BK-18 OR-18 QTY 1 1 1
A-C22 WIRE NAME POS TERM/PLUG R800-A60 A 180-9340 J842-A65 B 180-9340 M967-A58 C 180-9340 ACCESSORY TABLE PART NAME P/N PLUG_AS. 169-8670 WEDGE 155-2276 BOOT 6I-4347
FUEL TEMPERATURE SENSOR A-C21
A-C4 WIRE NAME POS TERM/PLUG G854-A34 A 180-9340 G855-A35 B 180-9340 ACCESSORY TABLE PART NAME P/N PLUG_AS. 155-2269 WEDGE 155-2261 BOOT 6I-4347 A-C1 WIRE NAME POS 1 997-A1 2 993-A2 3 R800-A60 4 J842-A65 5 M967-A58 6 7 G850-A4 8 9 10 11 12 13 A747-A5 14 15 A745-A7 16 17 G833-A9 18 19 20 21 F723-A10 22 F724-A11 23 994-A12 24 G849-A14 25 26 27 28 29 30 31 995-A15 32 F421-A61 33 34 C967-A16 35 A701-A17 36 A702-A18 37 A703-A19 38 J763-A20 39 A746-A29 40 41 42 43 A721-A24 44 A722-A23 45 A723-A25 46 A724-A26 47 R817-A27 48 E963-A28 49 50 51 52 53 A705-A30 54 A706-A31 55 56 57 E966-A32 58
CLR-GA OR-18 BR-18 GY-18
A-C11 WIRE NAME POS TERM/PLUG 997-A46 A 180-9340 993-A54 B 180-9340 994-A12 C 180-9340 ACCESSORY TABLE PART NAME P/N PLUG_AS. 169-8670 WEDGE 155-2276 BOOT 6I-4347
TERM/PLUG 8T-8737 180-9340 180-9340 180-9340 180-9340 180-9340 8T-8737 180-9340 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 180-9340 8T-8737 180-9340 8T-8737 180-9340 8T-8737 8T-8737 8T-8737 180-9340 180-9340 180-9340 180-9340 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 180-9340 180-9340 8T-8737 180-9340 180-9340 180-9340 180-9340 180-9340 180-9340 8T-8737 8T-8737 8T-8737 180-9340 180-9340 180-9340 180-9340 180-9340 180-9340 8T-8737 8T-8737 8T-8737 8T-8737 180-9340 180-9340 8T-8737 8T-8737 180-9340
CLR-GA RD-18 BU-18 QTY 1 1 1
INLET AIR HEATER RELAY A-C3 A-C3 WIRE NAME POS TERM/PLUG C987-A21 1 180-9340 G850-A4 2 180-9340 ACCESSORY TABLE PART NAME P/N PLUG_AS. 155-2269 WEDGE 155-2261 BOOT 6I-4347
A-S5
BOOST PRESSURE SENSOR A-C13
PRIMARY ENGINE SPEED/TIMING SENSOR (TOP) A-C8
QTY 1 1
ENGINE OIL PRESSURE SENSOR A-C11
CLR-GA BU-18 PK-18 QTY 1 1 1
QTY 1 1
A-C9 WIRE NAME POS C967-A16 1 G833-A37 2 ACCESSORY TABLE PART NAME PLUG_AS. WEDGE BOOT
INTAKE MANIFOLD AIR TEMPERATURE SENSOR TERM/PLUG A-C9 180-9340 180-9340
P/N 155-2269 155-2261 6I-4347
A-C1 (CONTINUED) CLR-GA WIRE NAME POS TERM/PLUG BU-18 E965-A33 59 180-9340 60 8T-8737 PK-18 G854-A34 61 180-9340 PU-18 G855-A35 62 180-9340 63 8T-8737 64 8T-8737 65 8T-8737 66 8T-8737 YL-16-HV A725-A36 67 180-9340 OR-16-HV A726-A57 68 180-9340 69 8T-8737 70 8T-8737 ACCESSORY TABLE QTY PART NAME P/N 1 PLUG_AS. 160-7690 1 ENDBELL 126-1774 2 STRAP 3S-2093 1 BOOT 6I-4348 1 BOOT 6I-4347
160-7690
NOTE V: WIRE 993-A6 IS BLACK ON HARNESS 246-4954 -00. THE WIRE IS BROWN ON LATER VERSIONS OF THE HARNESS.
A-C14 CLR-GA WIRE NAME POS TERM/PLUG 1 8T-8737 2 8T-8737 ACCESSORY TABLE INLET QTY PART NAME P/N AIR 1 PLUG_AS. 155-2269
HEATER A-C17 BATTERY(+) CLR-GA WIRE NAME POS TERM/PLUG A-C17/A-C14 RD-18 C987-A21 1 180-9339 2 8T-8737 ACCESSORY TABLE PART NAME P/N RECEPTACLE_AS. 3E-3364 WEDGE 3E-3365 BOOT 6I-4347
CLR-GA PK-18 PU-18
A-C8 WIRE NAME POS TERM/PLUG E963-A28 A 111-1567 R817-A27 B 111-1567 ACCESSORY TABLE PART NAME P/N PLUG_AS. 100-3320 BOOT 6I-4347
A-C7 WIRE NAME POS TERM/PLUG E965-A33 A 111-1567 E966-A32 B 111-1567 ACCESSORY TABLE PART NAME P/N PLUG_AS. 111-2416 BOOT 6I-4347
A-C12 (NOTE V) WIRE NAME POS TERM/PLUG 997-A8 A 180-9340 993-A6 B 180-9340 A747-A5 C 180-9340 ACCESSORY TABLE PART NAME P/N PLUG_AS. 169-8670 WEDGE 155-2276 BOOT 6I-4347
QTY 1 1 1
INJECTION ACTUATION PRESSURE SENSOR A-C16
QTY 1 1 1
191-7823
6
A-C5 WIRE NAME POS TERM/PLUG F723-A10 1 180-9340 F724-A11 2 180-9340 ACCESSORY TABLE PART NAME P/N PLUG_AS. 155-2269 WEDGE 155-2261 BOOT 6I-4347
A-S6
A-S1
CLR-GA
A-S4
ELECTRONIC CONTROL MODULE A-C1
QTY 1
CLR-GA OR-18 BR-18 BR-18 QTY 1 1 1
CLR-GA GY-16-HV PU-16-HV BR-16-HV GY-16-HV BU-16-HV GY-16-HV
OR-16-HV YL-16-HV WH-16-HV OR-16-HV YL-16-HV WH-16-HV QTY 1 1 1
A-C2 WIRE NAME POS TERM/PLUG A701-A17 1 180-9340 A702-A18 2 180-9340 A703-A19 3 180-9340 J763-A20 4 180-9340 A705-A30 5 180-9340 A706-A31 6 180-9340 7 8T-8737 8 8T-8737 9 8T-8737 10 8T-8737 11 8T-8737 12 8T-8737 A726-A57 13 180-9340 A725-A36 14 180-9340 A724-A26 15 180-9340 A723-A25 16 180-9340 A722-A23 17 180-9340 A721-A24 18 180-9340 ACCESSORY TABLE PART NAME P/N RECEPTACLE_AS. 172-6062 WEDGE 172-6065 BOOT 115-5674
2
1
8
7
172-6062
5
1
2
3
7
8
9 10 11 12
4
5
6
A
B
B
100-3320
111-2416
B
A
B
3E-3370
Harness 293-5393 OR 246-4954 Connector and Splice Locations and Tables
169-8670
B
A B
A C C
3E-3364
1
NOTE W: USE KIT 156-7106 WHEN REPLACING CONNECTOR 153-9693. REFER TO REHS1809 FOR REPAIR AND INSTALLATION DETAILS.
4
153-9693 (NOTE W)
13 14 15 16 17 18
A-C6 WIRE NAME POS TERM/PLUG 1 8T-8737 2 8T-8737 ACCESSORY TABLE PART NAME P/N RECEPTACLE_AS. 3E-3364
A
A-C16 WIRE NAME POS TERM/PLUG 997-A44 A 180-9339 993-A50 B 180-9339 G849-A14 C 180-9339 ACCESSORY TABLE PART NAME P/N RECEPTACLE_AS. 3E-3370 WEDGE 3E-3371 BOOT 6I-4347
3
12 11 10 9
18 17 16 15 14 13
TIMING CALIBRATION (TC)PROBE CONNECTOR A-C5/A-C6
SECONDARYENGINE SPEED/TIMING SENSOR (BOTTOM) A-C7 CLR-GA BU-18 YL-18
QTY 1 1 1
ATMOSPHERIC PRESSURE SENSOR A-C12
A-S7
CLR-GA BK-18 GY-18
CLR-GA OR-18 BK-18 GY-18
INJECTOR HARNESS CONNECTOR A-C2
INJECTION ACTUATION PRESSURE CONTROL VALVE A-C4
160-7689
COOLANT LEVEL SENSOR A-C22
2
155-2269
2
1
(Dimensions: 34 inches x 24 inches)
CLR-GA YL-18 PK-18
CLR-GA OR-18 BR-18 PK-18
A-C13 WIRE NAME POS TERM/PLUG 997-A45 A 180-9340 993-A51 B 180-9340 A746-A29 C 180-9340 ACCESSORY TABLE PART NAME P/N PLUG_AS. 169-8670 WEDGE 155-2276 BOOT 6I-4347
16 Page,
QTY 1 1 1
A-C15 WIRE NAME POS TERM/PLUG 997-A47 A 180-9340 993-A52 B 180-9340 FUEL PRESSURE A745-A7 C 180-9340 SENSOR A-C15 ACCESSORY TABLE PART NAME P/N PLUG_AS. 169-8670 WEDGE 155-2276 BOOT 6I-4347
RENR7947-01 VOL 1
CLR-GA OR-18 BR-18 WH-18
FUEL PRESSURE ANALOG TEMPERATURE SENSOR RETURN
TIMING CALIBRATION (TC) PROBE+ TIMING CALIBRATION (TC) PROBEENGINE OIL PRESSURE INJECTION ACTUATION PRESSURE
COOLANT TEMPERATURE FUEL TEMPERATURE INTAKE MANIFOLD AIR TEMPERATURE INJECTOR 1 INJECTOR 2 INJECTOR 3 INJECTOR 4 BOOST PRESSURE
INJECTOR 2 RETURN INJECTOR 1 RETURN INJECTOR 3 RETURN INJECTOR 4 RETURN PRIMARY ENGINE SPEED/TIMING (TOP) + PRIMARY ENGINE SPEED/TIMING (TOP) -
INJECTOR 5 INJECTOR 6 SECONDARY ENGINE SPEED/TIMING (BOTTOM) + SECONDARY ENGINE SPEED/TIMING (BOTTOM) INJECTION ACTUATION PRESSURE CONTROL VALVE + INJECTION ACTUATION PRESSURE CONTROL VALVE -
INJECTOR 5 RETURN INJECTOR 6 RETURN
HOUR METER (-) CAT DATA LINK (+) (NOTE M & N) CAT DATA LINK (-) (NOTE M & N)
HOUR METER (+)
DIAGNOSTIC LAMP WARNING LAMP MAINTENANCE INDICATOR LAMP MAINTENANCE CLEAR SWITCH EMERGENCY STOP SWITCH (E-STOP SW)
J1939 (-)
RUN/STOP SWITCH RESET SWITCH J1939 SHIELD
DROOP/ISOCH SWITCH LOW IDLE SWITCH (+) BATTERY UNSWITCHED J1939 (+) (+) BATTERY UNSWITCHED (+) BATTERY UNSWITCHED
(-) BATTERY (-) BATTERY (-) BATTERY PRIMARY THROTTLE POSITION
R817-A27 G849-A14 R800-A60 F421-A61 995-A15 E963-A28 A745-A7 A746-A29 M967-A58 E965-A33 E966-A32 994-A12 C967-A16 A747-A5
A747-A5 GY-18 A745-A7 WH-18 G833-A9 PK-18
A-S1
F723-A10 PK-18 F724-A11 PU-18 994-A12 GY-18 G849-A14 BR-18
G833-A9 PK-18 997-A55 OR-18
A-S5
997-A44 997-A46 993-A6 993-A52 993-A51
A-S7
993-A56 BR-18
995-A15 BU-18 F421-A61 YL-18
A701-A17 A702-A18 A703-A19 J763-A20 A705-A30 A706-A31
WH-16-HV YL-16-HV OR-16-HV WH-16-HV GY-18 BK-18
A705-A30 A706-A31
BU-16-HV GY-16-HV
E966-A32 E965-A33
YL-18 BU-18
G854-A34 G855-A35
PK-18 PU-18
F723-A10 F724-A11
A-C6 3E3364 1 2
PK-18 PU-18
A726-A57 A725-A36 A724-A26 A723-A25 A722-A23 A721-A24
R800-A60 J842-A65 M967-A58
OR-18 OR-18 BK-18 BR-18 BR-18
NOTE V
GY-16-HV PU-16-HV BR-16-HV GY-16-HV BU-16-HV GY-16-HV
OR-16-HV YL-16-HV WH-16-HV OR-16-HV YL-16-HV WH-16-HV
NOTE V
A-C2 B-C23 1726062 1917823 1 T951-B54 YL-16 2 T952-B55 BR-16 3 T953-B56 BU-16 4 T954-B57 GY-16 5 T955-B58 GN-16 6 T956-B63 GY-16 7 8 9 10 11 12 13 T962-B64 WH-16 14 T961-B65 GN-16 15 T960-B66 BU-16 16 T959-B67 BR-16 17 T958-B68 YL-16 18 T957-B69 PU-16
HOUR METER +
AB
B-C17 1539693 NOTE W
B-C18 1539693 NOTE W
AB
AB
INJECTOR CYLINDER #2 242-3456
B-C19 1539693 NOTE W
AB
INJECTOR CYLINDER #3 242-3456
BR
MAGNETIC PICKUP (MPU)
CHASSIS GROUND ON BASE OR FRAME
B-C20 1539693 NOTE W
AB
PK
F429 BU F473 YL F424 YL F426 BU PU
B-C21 1539693 NOTE W
NEG
POS
G X994
AB
BR
S
MTR BAT
K990 GN P67 J1939 DATA + A 120 OHMS J1939 DATA B C J1939 SHIELD TERMINATION RESISTOR 134-2540 J1939 DATA -
E716 N715
K900
2mm2
RD 2mm2 RD
CIRCUIT BREAKER 171-2211(24V)90A 171-2213(12V)135A
051T028-H6 BK-4 BATTERY ISOLATOR SW P515 052T056-H1 RD-8 1552269 2 1 START RELAY 059T265-H2 RD-10 (SMMS) 3E-0075(24V) 3E-7278(12V) 6mm2 BK
WH BU
-BATTERY
2mm2 BK
-BATTERY
2mm2 BK -BATTERY PRIMARY THROTTLE POS
KEYSWITCH 1607689 P1
J906
RD-18 BK-18 GN-18
+8V GROUND SIGNAL
+5V GROUND SIGNAL
COOLANT LEVEL SENSOR 204-2518(OPTIONAL)
C967-A16 G833-A37
A-C12 1698670 A 997-A8 OR-18 B 993-A6 BK-18 C A747-A5 GY-18
ENGINE OIL PRESSURE SENSOR 161-1705
+5V GROUND SIGNAL
A-C13 1698670 A 997-A45 OR-18 B 993-A51 BR-18 C A746-A29 PK-18
+5V GROUND SIGNAL
A-C15 1698670 A 997-A47 OR-18 B 993-A52 BR-18 C A745-A7 WH-18
+5V GROUND SIGNAL
2mm2 2mm2 2mm2 2mm2 2mm2 2mm2
- BATTERY STUD + BATTERY STUD
+BATT(UNSWITCHED)
CIRCUIT BREAKER INLET AIR HEATER RELAY
10A
2mm2 RD
051T251-H5 BK-4 H-C1 1 BK-4 1275484 1275483 WIRE AS (OPTIONAL) 205-3729
+
ALT
BK BK BK BK BK BK
A-C21 1552269 1 F421-A61 YL-18 2 G833-A62 PK-18
M971
+BATT(UNSWITCHED) +BATT(UNSWITCHED) +BATT(UNSWITCHED) +BATT(UNSWITCHED)
101 101 101 101
RD RD RD RD
2mm2 2mm2
2mm2 RD +BATT(UNSWITCHED) 2mm2 RD +BATT(UNSWITCHED) 2mm2 RD +BATT(UNSWITCHED) 2mm2 BK -BATT (NOTE A) 2mm2 BK -BATT (NOTE A) 2mm2 BK -BATT (NOTE A) RATED SPEED SW C970 BU
DROOP/ISOCH SWITCH LOW IDLE SWITCH (+) BATTERY UNSWITCHED J1939 (+) (+) BATTERY UNSWITCHED (+) BATTERY UNSWITCHED
(-) BATTERY (-) BATTERY (-) BATTERY PRIMARY THROTTLE POSITION
(+) BATTERY KEYSWITCH ELECTRONIC CONTROL MODULE (ECM)
FUEL TEMPERATURE SENSOR 130-9811 (OPTIONAL)
START RELAY (SMMS) E-C6
QTY 1 1 1
R
EMCP III E-STOP BATT NEG F415N PU EMCP III E-STOP BATT NEG F415N PU
OR-4
WIRE AS (OPTIONAL) 224-1377
REMOTE START
391A PK
STARTER INTERLOCK
X994
BR
MAINT CLEAR SW
F426
BU
RUN/STOP SW
E716
WH
RESET SW
N715
BU
E722
PK
PRIMARY THROTTLE POS M971
BR
NOTE: WIRES WHICH ARE NOT PART OF THE CUSTOMER WIRING & ARE IDENTIFIED BY FUNCTION OR BY WIRE SIZE (IN mm2) AND COLOR ARE PART OF THE 262-5764 HARNESS ASSEMBLY WHICH INCLUDES THE JUNCTION BOX.
BR
BR
WARNING LAMP
F473
YL
MAINT IND LAMP
F424
YL
DIAGNOSTIC LAMP
F429
BU
HOUR METER +
F427
PK
HOUR METER-
L464
BR
KEYSWITCH
J906
BR
CAT DATA LINK -
945
BR
CAT DATA LINK +
944
0R
E-C7 WIRE NAME POS TERM/PLUG 1 2 3 4 5 6 ACCESSORY TABLE PART NAME P/N PLUG_AS. 208-0462
K990
GN
J1939 DATA +
K900
YL
F415A C968A
BR 0R
2mm BK PRIMARY THROTTLE POS M971 BR -BATT(EXPANDED CUST CONNECTION) BK HOUR METER + F427 PK L464 BR HOUR METER X994 BR STARTER INTERLOCK J1939 SHEILD A234 K900 J1939 DATA + K990 J1939 DATA RUN/STOP SW E716 -BATT(EMCP III) EMCP III REMOTE START 391B MAINT IND LAMP F424 DIAGNOSTIC LAMP WARNING LAMP
F473 YL F424 YL F429 BU
F429 F473 MPU(+) MPU(-)
BK YL GN WH BK PK YL BU YL WH BK
REMOTE START 391 PK KEYSWITCH J906 BR LOW IDLE SW C968B PK EMCP III E-STOP BATT NEG F415N PU EMCP III E-STOP SW F415C PU DROOP/ISOCH SW E722 PK LOW IDLE SW C968A PK MAINT CLEAR SW F426 BU RESET SW N715 BU E-STOP SW CUST F415B PU E-STOP SW F415A PU CHASSIS GROUND GN/YL
LOW IDLE SW C968B PK EMCP III E-STOP SW F415C PU EMCP III REMOTE START 391B PK 2mm2 +BATT(UNSWITCHED) 101 RD 2mm2 +BATT(UNSWITCHED) 101 RD 2mm2 +BATT(UNSWITCHED) 101 RD 2mm2 BK 2mm2 BK 2mm2 BK EMCP III E-STOP BATT NEG F415N PU REMOTE START 391A PK X994 BR STARTER INTERLOCK MAINT CLEAR SW F426 BU RUN/STOP SW E716 WH RESET SW N715 BU DROOP/ISOCH SW E722 PK PRIMARY THROTTLE POS M971 BR
E-C5 WIRE NAME POS TERM/PLUG 101-E40 1 126-1767 229-E33 2 126-1767 3 8T-8737 A234-E42 4 133-0967 K990-E49 5 180-9339 K900-E46 6 180-9339 ACCESSORY TABLE PART NAME P/N RECEPTACLE_AS. 3E-3382 WEDGE 3E-3383 TUBE 125-7876 STRAP 3S-2093 TUBE 5P-0702 BOOT 6I-4347
CLR-GA RD-14 BK-14 BK GN YL QTY 1 1 50mm 1 50mm 1
15A +
BLACK
ALARM SILENCE (MUTE) SWITCH
BROWN/BLACK BLUE
C
INSTRUMENT PANEL
ALARM
NO
-
NC
+
ALARM SILENCE RELAY
OR BLUE/YELLOW
+
RED/YELLOW WHITE
+
MAINT CLEAR IND
-
R
DIAGNOSTIC IND
+
KEYSWITCH
WARNING IND
-
C OFF ON S B START
VIOLET YELLOW ORANGE PINK PINK
WARNING LAMP MAINT IND LAMP DIAGNOSTIC LAMP HOUR METER + HOUR METER KEYSWITCH CAT DATA LINK CAT DATA LINK + J1939 A234 BK J1939 DATA J1939 DATA +
PU PK
F473 F424 F429
YL YL BU
F427 L464 J906 945 944 SHEILD K990 K900
PK BR BR BR 0R
HOUR METER + HOUR METER STARTER INTERLOCK
F427 PK L464 BR X994 BR
J1939 SHEILD J1939 DATA + J1939 DATA RUN/STOP SW
A234 K900 K990 E716
MAINTENANCE CLEAR SW
PINK PINK GREEN / YELLOW
EMCP III REMOTE START 391B PK MAINT IND LAMP F424 YL DIAGNOSTIC LAMP WARNING LAMP
F429 F473
BU YL
REMOTE START 391A PK KEYSWITCH J906 BR
GN YL
EMCP III E-STOP SW EMCP III E-STOP BATT NEG DROOP/ISOCH SW LOW IDLE SW MAINT CLEAR SW RESET SW
F415C PU F415N PU E722 PK C968B PK F426 BU N715 BU F415B
PU
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
TERM/PLUG 8T-8737 8T-8737 8T-8737 8T-8737 180-9340 8T-8737 8T-8737 180-9340 180-9340 8T-8737 8T-8737 8T-8737 180-9340 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 180-9340 180-9340 180-9340 180-9340 180-9340 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 180-9340 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 180-9340 180-9340 133-0969 8T-8737
PK-16 PK-16 RD-14 YL RD-14 RD-14
ELECTRONIC CONTROL MODULE E-C1
BK-14 BK-14 BK-14 BR-16
BR-16 QTY 1 1 50mm 2 50mm 1 1
E-C1 (CONTINUED) 44 8T-8737 45 8T-8737 E722-E15 46 180-9340 C968-E21 47 180-9340 101-E22 48 126-1768 49 8T-8737 K900-E23 50 180-9340 51 8T-8737 101-E24 52 126-1768 101-E25 53 126-1768 54 8T-8737 55 8T-8737 56 8T-8737 57 8T-8737 58 8T-8737 59 8T-8737 60 8T-8737 229-E27 61 126-1768 62 8T-8737 229-E28 63 126-1768 64 8T-8737 229-E29 65 126-1768 M971-E16 66 180-9340 67 8T-8737 68 8T-8737 69 8T-8737 J906-E34 70 180-9340 ACCESSORY TABLE PART NAME P/N PLUG_AS. 160-7689 ENDBELL 126-1774 TUBE 5P-0702 STRAP 3S-2093 TUBE 125-7876 BOOT 6I-4348 BOOT 6I-4348
E-S9
RD-14 BR-16 OR-16 RD-14 BK-14 BR-16 PK-16 BR-16
BK YL GN WH-16
YL-16 BU-16 YL-16
PK-16 BR-16
PK-16 PK-16 BU-16 BU-16 PU-16
Harness 246-4953 Connector and Splice Locations and Tables
TERMINATION RESISTOR E-C5/E-C7 E-S3
944-E3 945-E4
BR-16 0R-16 BR-16
229-E27 BK-14 229-E17 BK-14
F427-E5
PK-16
A234-E58 BK-14 A234-E60 BK
E-S9
C214-E53 BK-14 229-E31 BK-14 229-E33 BK-14 E-S7 229-E1 BK-14
E-S3 E-S12
F429-E6 F473-E7 F424-E8 F426-E10 F715-E9
BU-16 YL-16 YL-16 BU-16 PU-16
A234-E20 BK J906-E34 BR-16 K900-E23 YL K900-E61 YL
K990-E14 GN K990-E62 GN
K990-E14
GN
944-E3 OR-16 945-E4 BR-16
E716-E18 N715-E19 A234-E20
WH-16 BU-16 BK
E722-E15 PK-16 C968-E21 PK-16 101-E22 RD-14 K900-E23
YL
101-E24 RD-14 101-E25 RD-14
E-S6
J906-E51 BR-16 J906-E50 BR-16
E-S11 E-S4
K900-E44 YL K900-E46 YL
E-S10 E-S5
E-S2
E-S1
229-E28 229-E29 A234-E20 C968-E21 E716-E18 E722-E15 F424-E8 F426-E10 F427-E5 F429-E6 F473-E7 F715-E9
K900-E45 YL
K990-E48 GN K990-E47 GN K990-E49 GN
229-E28 BK-14 229-E29 BK-14 M971-E16 BR-16
J906-E34 1607689 E-C1 OR P1
BR-16
101-E40 229-E31 229-E33 944-E39 945-E37 A234-E42 A234-E43 C214-E53 J906-E51 K900-E45 K900-E46 K990-E48 K990-E49 391-E54
RD-14 BK-14 BK-14 0R-16 BR-16 BK BK BK-14 BR-16 YL YL GN GN PK-16
944-E39 OR-16 944-E38 OR-16
A234-E42 K990-E49 K900-E46
BK GN YL
3 4 5 6
+BATT (UNSWITCHED)
TERMINATION RESISTOR E-C6 1552269
391-E54 PK-16 C214-E53 BK-14 J906-E51 229-E31 A234-E43 944-E39 945-E37 K990-E48 K900-E45
E-C3 8T8736 A BR-16 B BK-14 C BK SERVICE TOOL D 0R-16 CONNECTOR E BR-16 F GN YL G H J
391-E54 PK-16 101-E22 RD-14 101-E36 RD-14 101-E25 RD-14 229-E1 BK-14 229-E28 BK-14 229-E29 BK-14 944-E38 0R-16 945-E35 BR-16 A234-E41 BK C968-E21 PK-16 E716-E18 WH-16 E722-E15 PK-16 F424-E8 YL-16 F427-E5 PK-16 F429-E6 BU-16 F426-E10 BU-16 F473-E7 YL-16 F715-E9 PU-16 J906-E50 BR-16 K900-E44 YL K990-E47 GN L464-E2 BR-16 M971-E16 BR-16 N715-E19 BU-16
E-S8
2mm2
CAT DATA LINK - NOTES G & H CAT DATA LINK + NOTES G & H
CLR-GA BR-16 BK-14 BK OR-16 BR-16 GN YL
2mm2
-BATT PRIMARY THROTTLE POSITION -BATT (EXPD CUST CONN) 2mm2 HOUR METER + HOUR METER J1939 SHEILD J1939 DATA + J1939 DATA RUN/STOP SW -BATT (EMCP III) 2mm2 EMCP III REMOTE START MAINTENANCE IND LAMP
E-S12 E-S11
2mm2
153-2707 CABLE NOTE J
E-S10
QTY 1 50mm 1 50mm 1
DIAGNOSTIC LAMP WARNING LAMP MPU + MPU -
E-C3 WIRE NAME POS TERM/PLUG J906-E51 A 180-9339 229-E31 B 126-1767 A234-E43 C 133-0967 944-E39 D 180-9339 945-E37 E 180-9339 K990-E48 F 180-9339 K900-E45 G 180-9339 H 8T-8737 J 8T-8737 ACCESSORY TABLE PART NAME P/N RECEPTACLE 8T-8736 TUBE 125-7876 CAP 8C-6354 TUBE 5P-0702 BOOT 115-5674
SERVICE TOOL CONNECTOR E-C3
2mm2 SW RETURN SW SW
NOTE F
E-S1
E-S2
E-S6
LOW IDLE SW MAINTENANCE CLEAR SW RESET SW E-STOP RETURN SW E-STOP SW CHASSIS GROUND
-VE BOX
CUSTOMER WIRING
10 AMP CIRCUIT BREAKER 20 AMP CIRCUIT BREAKER
BATTERY - STUD BATTERY + STUD
GROUND STUD
DC CONTROLS CONNECTOR
9X0141 +BATT (UNSWITCHED) -BATT -BATT
1 2 3
CIRCUIT BREAKER NOTE D
+BATT (UNSWITCHED) CAT DATA LINK - NOTES G & H CAT DATA LINK + NOTES G & H +BATT (UNSWITCHED) -BATT PRIMARY THROTTLE POSITION
SIGNAL + BATT - BATT
ROTARY POSITION SENSOR 134-0670 NOTE E
PWM OUTPUT WOODWARD LOADSHARE SIGNAL (+) MODULE 161-0797 19 NOTE E
CUSTOMER CONNECTOR J61
HOUR METER + HOUR METER STARTER INTERLOCK NOTE C
J1939 SHEILD J1939 DATA + J1939 DATA RUN/STOP SW
CUSTOMER CONNECTOR P61
NOTE B
EMCP III REMOTE START MAINTENANCE IND LAMP
CUSTOMER PROVIDED KEYSWITCH NOTE G R
153-2707 CABLE NOTE J
DIAGNOSTIC LAMP WARNING LAMP
C OFF ON S B START
REMOTE START KEYSWITCH EMCP III E-STOP RETURN SW EMCP III E-STOP SW DROOP/ISOCH SW LOW IDLE SW MAINTENANCE CLEAR SW RESET SW
TERMINAL STRIP (SPLICE CONNECTIONS)
NOTE A
JUNCTION BOX
E-STOP SW
CUSTOMER WIRING
SERVICE TOOL CONNECTOR
J63 9W1951 A BR B C BK D 0R E BR F GN G YL H J
(+) BATTERY (+) BATTERY SWITCHED
INSTRUMENT PANEL
DC CONTROLS CONNECTOR
STARTING CIRCUIT (-) BATTERY / SENSOR RETURN SENSOR / ACTUATOR SUPPLY SIGNAL PLUS TO ECM SIGNAL MINUS TO ECM
3E3364 1 WIRE2912 PK-16 2 WIRE2894 BK-14
E-C2 9X1343 101-E22 RD-14 229-E1 BK-14 229-E28 BK-14 101-E36 945-E35 944-E38 101-E25 229-E29 M971-E16
RD-14 BR-16 0R-16 RD-14 BK-14 BR-16
F427-E5 PK-16 L464-E2 BR-16
945-E37 BR-16 945-E35 BR-16
BK-14 BK-14 BK PK-16 WH-16 PK-16 YL-16 BU-16 PK-16 BU-16 YL-16 PU-16
2mm
E-C5 E-C7 3E3382 2080432 1 101-E40 RD-14 2 229-E33 BK-14
A234-E41 BK A234-E42 BK A234-E43 BK-14
L464-E2 BR-16 M971-E16 BR-16 N715-E19 BU-16 229-E27 BK-14
JUNCTION BOX
101-E22 RD-14 101-E40 RD-14 E-S8 101-E24 RD-14 101-E36 RD-14 101-E25 RD-14
KEYSWITCH J906 BK J1939 SHEILD A234 944 CAT DATA LINK + CAT DATA LINK - 945 K990 J1939 DATA K900 J1939 DATA +
2
A234-E41 BK K900-E44 YL K990-E47 GN E716-E18 WH-16 F424-E8 YL-16 F429-E6 BU-16 F473-E7 YL-16
391-E54 PK-16 J906-E50 BR-16
E722-E15 C968-E21 F426-E10 N715-E19
PK-16 PK-16 BU-16 BU-16
F715-E9 PU-16
CUSTOMER WIRING GROUP - HARNESS 246-4953 (USED WHEN JUNCTION BOX IS NOT PROVIDED)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
WIRE2925 RD-14 WIRE2924 BK-14 WIRE2923 BK-14 WIRE2926 RD-14
WIRE2918 WIRE2919 WIRE2925 WIRE2926 WIRE2927
CONTROL PLUS FROM ECM CONTROL MINUS FROM ECM
PK-16 BR-16 RD-14 RD-14 RD-14
WIRE2895 RD-14
WIRE2896 RD-14
WIRE2897 RD-14
WIRE2919 BR-16
WIRE2898 RD-14
WIRE2920 BK-14
NEG
POS
12V OR 24V BATTERY G
WIRE2918 PK-16
NOTE D CIRCUIT BREAKER
WIRE2800 RD-14
A-C3 3E3364 1552269 1 C987-A21 2
WIRE2801 RD-14
10A
CIRCUIT BREAKER (OPTIONAL)
053T264-H3 OR-4
INLET AIR HEATER RELAY (OPTIONAL)
WIRE2918 PK-16 WIRE2919 BR-16
052T056-H1 RD-8
WIRE2894 BK-14 WIRE2912 PK-16
START RELAY (SMMS)
059T265-H2 RD-10
HARNESS 293-5393 246-4954 215-3249 246-4953 201-7180 262-5764
CHG 00 (J2 / ENGINE) 01 (J2 / ENGINE) WIRED THE SAME AS THE 293-5393 HARNESS 03 (INJECTOR HARNESS) 00 (CUSTOMER HARNESS) 02 (ALTERNATOR/STARTER) 00 JUNCTION BOX AND ASSOCIATED ENGINE HARNESS
NOTE B: REMOVE LINK TO WIRE ADDITIONAL CUSTOMER LOW IDLE SWITCH. SWITCH TO BE WIRED IN SERIES ON THE N/C CONTACT BETWEEN PIN 35 AND PIN 9.
NOTE D: REQUIRED CIRCUIT PROTECTION. NUMBER AND TYPE OF DISPLAYS.
250T265-H4 OR-4 051T251-H5 BK-4
051T028-H6 BK-4
A-C17 A-C14 3E3364 1552269 1 RD-18 2
THIS SCHEMATIC IS FOR THE C9 MARINE GENSET (SJB) IDENT. A A B E H -
NOTE C: REMOVE LINK TO WIRE ADDITIONAL CUSTOMER RUN/STOP SWITCH. SWITCH TO BE WIRED IN SERIES ON THE N/C CONTACT BETWEEN PIN 19 AND PIN 9.
CIRCUIT BREAKER 135A
MOTOR
CUSTOMER SUPPLIED WIRING
NOTE A: REMOVE LINK TO WIRE ADDITIONAL CUSTOMER E-STOP SWITCH. SWITCH TO BE WIRED IN SERIES ON THE N/C CONTACT BETWEEN PIN 39 AND PIN 2.
S
MTR BAT
C OFF ON B START
TO G850-A4 BU-18 LOCATED IN THE A HARNESS
WIRE2905 OR-4
135A
J1939 DATA LINK
R ON
WIRE2925 RD-14
10A
CIRCUIT BREAKER
CUSTOMER PROVIDED SHUTDOWN SW
WIRE2927 RD-14 WIRE2922 BK-14
WIRE2921 BK-14
WIRE2826 RD-14
10A
CAT DATA LINK
CUSTOMER PROVIDED START SWITCH
CIRCUIT BREAKER
WIRE2924 BK-14 WIRE2923 BK-14 WIRE2922 BK-14
CUSTOMER CONNECTOR
WIRE2897 RD-14
10A
CIRCUIT BREAKER
-BUSBAR
WIRE2921 BK-14
CIRCUIT BREAKER
+BUSBAR
WIRE2904 OR-18 WIRE2906 BU-18
L464-E2
BK KEYSWITCH J906 BR CAT DATA LINK - 945 BR 944 0R CAT DATA LINK + J1939 SHEILD A234 BK K990 GN J1939 DATA K900 YL J1939 DATA +
CUSTOMER CONNECTOR E-C2
E-S5
SERVICE TOOL CONNECTOR 2mm2
QTY 1 50mm 1 50mm
E-C2 WIRE NAME POS TERM/PLUG 101-E22 1 126-1767 229-E1 2 126-1767 229-E28 3 126-1767 4 8T-8737 101-E36 5 126-1767 945-E35 6 180-9339 944-E38 7 180-9339 101-E25 8 126-1767 229-E29 9 126-1767 M971-E16 10 180-9339 11 8T-8737 F427-E5 12 180-9339 L464-E2 13 180-9339 14 8T-8737 15 8T-8737 A234-E41 16 133-0967 K900-E44 17 180-9339 K990-E47 18 180-9339 E716-E18 19 180-9339 20 8T-8737 21 8T-8737 F424-E8 22 180-9339 23 8T-8737 F429-E6 24 180-9339 F473-E7 25 180-9339 26 8T-8737 27 8T-8737 28 8T-8737 391-E54 29 180-9339 J906-E50 30 180-9339 31 8T-8737 32 8T-8737 33 8T-8737 E722-E15 34 180-9339 C968-E21 35 180-9339 F426-E10 36 180-9339 N715-E19 37 180-9339 38 8T-8737 F715-E9 39 180-9339 40 8T-8737 ACCESSORY TABLE PART NAME P/N RECEPTACLE_AS. 9X-1343 TUBE 5P-0702 BOOT 6I-4348 TUBE 125-7876
E-S4
E-S7
REMOTE START KEYSWITCH LOW IDLE RETURN EMCP III E-STOP EMCP III E-STOP
CLR-GA RD-14 BK-14 BK-14
CUSTOMER CONNECTOR P61
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
BK YL GN WH
ENGINE SHUTDOWN (E-STOP) SWITCH
LOW IDLE SPEED SW
ORANGE BLACK/WHITE
9X1343 1 101 RD
+BATT(UNSWITCHED) 101 RD CAT DATA LINK - 945 BR 944 0R CAT DATA LINK + +BATT(UNSWITCHED) 101 RD 2mm2 BK PRIMARY THROTTLE POS M971 BR
WH-16 BU-16 BK
HOURMETER
CUSTOMER CONNECTOR J61 +BATT(UNSWITCHED) 2mm2 BK 2mm2 BK
GN
E-C6 WIRE NAME POS TERM/PLUG 391-E54 1 180-9340 C214-E53 2 126-1768 ACCESSORY TABLE PART NAME P/N PLUG_AS. 155-2269 WEDGE 155-2261 BOOT 6I-4347
-VE PANEL
J1939 SHEILD
J1939 DATA -
945 944
RED
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
2
HOUR METER + F427 PK HOUR METER - L464 BR KEYSWITCH J906 BR CAT DATA LINK - 945 BR 944 0R CAT DATA LINK + J1939 SHEILD A234 BK K990 GN J1939 DATA K900 YL J1939 DATA + EMCP III REMOTE START 391B PK EMCP III E-STOP SW F415C PU LOW IDLE SW C968B PK
GND
INLET AIR HEATER (OPTIONAL)
9X1343 1 +BATT(UNSWITCHED) 101 RD
CAT DATA LINK CAT DATA LINK +
+BATT(UNSWITCHED) 101 RD BK
WIRE 2899 OR-4
RUN/STOP SWITCH RESET SWITCH J1939 SHIELD
SIGNAL GROUND
INJECTION ACTUATION PRESSURE SENSOR 224-4536
WARNING LAMP MAINT IND LAMP DIAGNOSTIC LAMP
WIRE2902 RD-4
J1939 (-)
ENGINE COOLANT TEMPERATURE SENSOR 264-4297
CLR-GA PK-16 BK-14
MPU(+) WH MPU(-) BK -BATT(EXPANDED CUST CONNECTION) -BATT(EMCP III)
WIRE2901 RD-4
DIAGNOSTIC LAMP WARNING LAMP MAINTENANCE INDICATOR LAMP MAINTENANCE CLEAR SWITCH EMERGENCY STOP SWITCH (E-STOP SW)
BU-16 YL-16 YL-16 BU-16 PU-16
FUEL PRESSURE SENSOR 194-6725
OR-18 +5V YL-18 GROUND GN-18 SIGNAL
WIRE2903 BK-4
HOUR METER (+)
INTAKE MANIFOLD AIR TEMPERATURE SENSOR 264-4297
BOOST PRESSURE SENSOR 161-1704
E-STOP SW CUST
CAT DATA LINK (+) (NOTE M & N) CAT DATA LINK (-) (NOTE M & N)
SIGNAL GROUND
1 2
995-A15 BU-18 G833-A38 PK-18
ATMOSPHERIC PRESSURE SENSOR 161-1703
E-STOP SW F415A PU LOW IDLE SW C968A PK EMCP III E-STOP BATT NEG F415N PU REMOTE START 391A PK STARTER INTERLOCK X994 BR MAINT CLEAR SW F426 BU RUN/STOP SW E716 WH RESET SW N715 BU DROOP/ISOCH SW E722 PK PRIMARY THROTTLE POS M971 BR
E-STOP SW LOW IDLE SW
HOUR METER (-)
SIGNAL GROUND
DC CONTROLS CONNECTOR
2mm2 2mm2 2mm2 2mm2
A234 BK
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70
A-C9 1552269 1 BU-18 2 PK-18
A-C10 1552269
2mm2
6mm2 RD
YL
RATED SPEED SWITCH
2mm2 BK
A-C22 1698670 A OR-18 B BK-18 C OR-18
CHASSIS GROUND GN/YL
+BATT(UNSWITCHED) +BATT(UNSWITCHED)
BU
OR-16 BR-16
SECONDARY (BOTTOM)
QTY 1
DROOP/ISOCH SW
C970
SIGNALSIGNAL+
INJECTOR CYLINDER #6 242-3456
WIRE AS (OPTIONAL) 224-1374
250T265-H4 OR-4
MOTOR
DROOP/ISOCH SW E722 PK LOW IDLE SW C968A PK +BATT(UNSWITCHED) 2mm2 RD J1939 DATA +
INJECTOR CYLINDER #5 242-3456
JUNCTION BOX GROUND STUD
20A
A-C3 1552269 3E3364 2 1 INLET AIR CIRCUIT BREAKER HEATER RELAY (OPTIONAL) (OPTIONAL) 171-2213 223-4453(24V) 212-7766(12V) OR-4 OR-4 135A
053T264-H3 OR-4
RUN/STOP SW RESET SW A234-E20 BK
E965-A33 E966-A32
A-C16 3E3370 A 997-A44 OR-18 B 993-A50 BR-18 C G849-A14 BR-18
B-C22 1539693 NOTE W
CIRCUIT BREAKER
A-C17 A-C14 3E3364 1552269 1 C987-A21 RD-18 1mm2 BU 2
WIRE AS (OPTIONAL) 224-1378
12V OR 24V BATTERY
STARTER INTERLOCK
INJECTOR CYLINDER #4 242-3456
MPU (+) WH MPU (-) BK -BATT(EXPANDED CUST CONNECTION) -BATT(EMCP III) 6mm2 RD
DIAGNOSTIC LAMP WARNING LAMP MAINT IND LAMP MAINT CLEAR SW E-STOP SW F415A
A.C7 1112416 A BU-18 B YL-18
391A PK
0R BR
F427
BR-16
CLR-GA
INJECTOR CYLINDER #1 242-3456
944 945
CAT DATA LINK + CAT DATA LINK -
PRIMARY (TOP)
A-S6
A725-A36 YL-16-HV A726-A57 OR-16-HV
L464
SIGNALSIGNAL+
ENGINE SPEED / TIMING SENSORS 245-4630
A-C11 1698670 A 997-A46 OR-18 B 993-A54 BR-18 C 994-A12 GY-18
G850-A4 BU-18
HOUR METER-
E963-A28 R817-A27
E963-A28 BK-18 E965-A33 BU-18 R817-A27 GY-18 G833-A37 PK-18 995-A15 BU-18 G833-A38 PK-18 E966-A32 YL-18 C967-A16 BU-18 G833-A62 PK-18 F421-A61 YL-18
TIMING CALIBRATION (TC) PROBE CONNECTOR
A-C8 1003320 A BK-18 B GY-18
PK-16
INJECTOR HARNESS CONNECTOR
REMOTE START
E-C1 WIRE NAME POS 1 2 3 4 L464-E2 5 6 7 944-E3 8 945-E4 9 10 11 12 F427-E5 13 14 15 16 17 18 F429-E6 19 F473-E7 20 F424-E8 21 F426-E10 22 F715-E9 23 24 25 26 27 28 29 30 31 32 33 K990-E14 34 35 36 37 38 39 E716-E18 40 N715-E19 41 A234-E20 42 43
CLR-GA
INJECTION ACTUATION PRESSURE CONTROL VALVE
993-A50 BR-18 993-A54 BR-18 J842-A65 BK-18
993-A2 BR-18
BU-18 GY-16-HV PU-16-HV BR-16-HV GY-16-HV PK-18
A721-A24 A722-A23 A723-A25 A724-A26 R817-A27 E963-A28
A-C5 1552269
GY-18 BR-18 OR-18 YL-18 BU-18 BK-18 WH-18 PK-18 OR-18 BU-18 YL-18 GY-18 BU-18 GY-18 G833-A62 PK-18 G833-A37 PK-18 G833-A38 PK-18 997-A8 OR-18 997-A47 OR-18 997-A45 OR-18
A-S4
997-A1 OR-18
1 2
PK-18 PU-18
F723-A10 PK-18 G850-A4 BU-18
G850-A4 BU-18
C967-A16 A701-A17 A702-A18 A703-A19 J763-A20 A746-A29
G854-A34 G855-A35
WIRE2893 BK-4
(Dimensions: 34 inches x 24 inches)
16 Page, Color 2,
RENR7947-01 VOL 1
(+) BATTERY KEYSWITCH ELECTRONIC CONTROL MODULE (ECM)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70
997-A1 OR-18 993-A2 BR-18 R800-A60 OR-18 J842-A65 BK-18 M967-A58 OR-18
A-C4 1552269
PU-18 PU-18
SIGNALSIGNAL+
TRANSMISSION OIL PRESSURE
F724-A11 G855-A35
A B
IAH RELAY
A-C1 OR P2 1607690
1552269
ANALOG SENSOR SUPPLY +5V ANALOG SENSOR RETURN DIGITAL SENSOR POWER +8V DIGITAL SENSOR RETURN COOLANT LEVEL
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70
+
ALT
R
GND
H-C1 1275484 1
WIRE2907 BU-4 INLET AIR HEATER (OPTIONAL)
CIRCUIT PROTECTION WILL VARY BASED ON THE SEE INSTALLATION GUIDE.
NOTE E: MAY USE EITHER WOODWARD LOAD SHARE MODULE OR ROTARY POSITION SENSOR. NOTE F: REQUIRED IF CUSTOMER PROVIDED CONTROLS ARE FITTED, AND START/STOP BOX OR EMCPIII IS NOT USED. NOTE G: CAT DATA LINK MUST BE UNSIELDED TWISTED PAIR OF 18 AWG OR LARGER WIRE. ONE TWIST PER 25 MM MINIMUM. NOTE H: 30 METER MAXIMUM TOTAL LENGTH FROM P61 TO ALL OTHER CAT DATALINK CONNECTIONS. NOTE J: USE RECCOMENDED CABLE OR EQUIVALENT PER SAE J1939 SPECIFICATIONS FOR ALL J1939 DATALINK CONNECTIONS. NOTE K: -BATT ON CUSTOMER CONNECTOR AND ECM GROUND STRAP MUST BE CONNECTED DIRECTLY TO THE -BATT STUD AND NOT CONNECTED TO -BATT THROUGH ANY OTHER INDIRECT PATH. NOTE V: WIRE 993-A6 IS BLACK ON HARNESS 246-4954 -00. THE WIRE IS BROWN ON LATER VERSIONS OF THE HARNESS. NOTE W: USE KIT 156-7106 WHEN REPLACING CONNECTOR 153-9693. FOR REPAIR AND INSTALLATION DETAILS.
REFER TO REHS1809
LEFT SIDE VIEW INLET AIR HEATER CIRCUIT BREAKER
TO MAGNETIC PICKUP HARNESS 262-5764 (IN BLACK CONDUIT)
TERMINATION RESISTOR TO INLET AIR HEATER RELAY
JUNCTION BOX SERVICE TOOL CONNECTOR
CUSTOMER CONNECTOR P61
DIFFERENTIAL PRESSURE SWITCH (FUEL FILTER ALARM) (W)
INJECTION ACTUATION PRESSURE CONTROL VALVE (R)
COOLANT TEMPERATURE TRANSMITTER (HIGH TEMP ALARM) (Z)
BOOST PRESSURE SENSOR (E9) (BEHIND AFTERCOOLER)
INLET MANIFOLD AIR TEMPERATURE SENSOR (U)
ATMOSPHERIC PRESSURE SENSOR (B)
RENR7947-01 September 2007
ENGINE OIL PRESSUR SENSOR (N) ECM P2 CONNECTOR ECM P1 CONNECTOR PRESSURE TRANSMITTER (LUBE OIL PRESSURE ALARM) (G) LOW LUBE OIL PRESSURE SWITCH (H) CONTROL BOX 23 WAY CONNECTOR A CONTROL BOX 31 WAY CONNECTOR B
FUEL PRESSURE SENSOR (S)
AC CONNECTOR
INJECTION ACTUATION PRESSURE SENSOR (L)
AC HARNESS 315-1122
ENGINE SPEED/TIMING SENSOR (TOP) (K) ENGINE SPEED/TIMING SENSOR (BOTTOM) (J)
K5 Relay F1 10A Breaker F2 10 A Breaker F3 10 A Breaker
MAGNETIC PICKUP (OVERSPEED SHUTDOWN) (F)
C9 Marine Generator Set Electrical System
LEFT SIDE VIEW
B- PWM converter B+ PWM converter
K3 Relay
Main control power failure alarm
Backup Start Stop Switch Reset Switch Shutdown Overide Switch
FRONT VIEW
Additional magnetic speed pickup
K2 Relay
K4 Relay
SJB1-UP
‘S’ PWM converter
17
Engine running +ve supply (backup) -ve supply +ve supply (main) Remote stop switch (Remove link if fitted) Ground
K1 Relay
Internal Component layout HIGH LUBE OIL HIGH COOLANT HUEI SYSTEM OIL LEAK TEMPERATURE ALARM LEVEL SWITCH (O) TEMPERATURE SWITCH (I) ALARM SWITCH (M)
TIMING CALIBRATION (TC) PROBE CONNECTOR (DD)
Key to External Features 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17.
PRESSURE TRANSMITTER (FUEL PRESSURE HIGH-LOW ALARM) (X) COOLANT LEVEL SWITCH ALARM (V)
DIFFERENTIAL PRESSURE SWITCH (FUEL FILTER ALARM) (W)
Service Tool (Diagnostic) Connector Connector A (23 way) Connector B (31 way) Battery Isolator Switch (-VE) Acess hole for Battery Supply Lead (-VE) Battery Isolator to Starter -VE Audiable Alarm Connector Gland Plate for Customer Connections AC Connector Emergency Shutdown Switch Control Module Display (when fitted) ECM Warning Lamp Diagnostic Lamp Maintenance Warning Lamp Maintenance Clear Switch Shutdown Overide Lamp Customer Connect Terminal Block
Component Identification Chart - MCS Engine Control Box
COOLANT TEMPERATURE TRANSMITTER (HIGH TEMP ALARM) (Z) STARTER RELAY
STARTER CIRCUIT BREAKER
Volume 2 of 2: Marine Class Society (MCS) Generator Set PRESSURE TRANSMITTER (COOLANT PRESSURE ALARM) (BB)
Printed in U.S.A.
© 2007 Caterpillar All Rights Reserved
DIFFERENTIAL PRESSURE SWITCH (LUBE OIL FILTER) (CC)
HARNESS 315-1125 CONNECTOR DESCRIPTION B - Atmospheric Pressure Sensor C - Boost Pressure Sensor N - Engine Oil Pressure Sensor S - Fuel Pressure Sensor
RIGHT SIDE VIEW
G - Pressure Transmitter Lube Oil Pressure Alarm H - Low Lube Oil Pressure Switch I - High Coolant Temperature Switch M - High Lube Oil Temperature Alarm W - Differential Pressure Switch Fuel Filter Alarm X - Pressure Transmitter Fuel Pressure High-Low Alarm Z - Temperature Transmitter Coolant High Temperature Alarm BB - Pressure Transmitter Coolant Pressure Alarm CC - Differential Pressure Switch Lube Oil Filter Alarm
Starter Relay
P - Injector Harness Connector
A1 - Engine Connector A
A2 - Engine Connector B
G
H
ENGINE HARNESS 315-1125 CONNECTOR & SPLICE LOCATION & TABLES
F
FA
(Dimensions: 39 inches x 24 inches)
J & K - Engine Speed/Timing Sensors
20 Page, B&W
F - Magnetic Pickup, O - Level Switch HEUI System Oil Leak Alarm Q - Engine Coolant Temperature Sensor R - Injection Actuation Pressure Control Valve T - Inlet Air Heater Relay U - Inlet Manifold Air Temperature Sensor V - Coolant Level Switch Alarm AA - Start Relay DD - Timing Calibration Probe Connector
RENR7947-01 VOL 2
L - Injection Actuation Pressure Sensor
INPUT ASSIGNMENTS N
75
73
AC HARNESS 315-1122
8
124
211
F2(-) 3
10
19
ALTERNATOR INLET AIR HEATER (OPTIONAL)
84
85
87
88
89
N GEN VOLT
L1 BUS VOLT
L2 BUS VOLT
L3 BUS VOLT
N BUS VOLT
83
238 239 240 242
236
Q 1
2
1
1
2
232 233 234 235 236 237
36 37 38 39 54 55
ECM P2 CONNECTOR (ENGINE HARNESS CONNECTOR E)
25mm2
257 258 259 260 261 262 263 264 265
NEXT CABLE IDENT
ENGINE HARNESS 315-1125
CIRCUIT DIAGRAM, C9 MARINE CLASS SOCIETY ENGINE ELECTRICAL SYSTEM
PART NUMBER
DRAWING No.
N39072 SYMBOL
07-1007-0 DESCRIPTION
CIRCUIT CONNECTED CIRCUIT NOT CONNECTED ELECTRICAL CONNECTION TO MACHINE STRUCTURE 1
STARTER & ALTERNATOR HARNESS 315-1137
(P300 172-6062) ENGINE HARNESS CONNECTOR - P
INJECTOR 1 INJECTOR 2 INJECTOR 3 INJECTOR 4 INJECTOR 5 INJECTOR 6
231
FUEL TEMPERATURE 33
230
229
224
223
222
204
F1(+) 210 F1(+) F1(+) F1(-) F1(-) F1(-) F1(-) 213 F1(+)
F1(-)
ECM P1 CONNECTOR (ENGINE HARNESS CONNECTOR D)
COOLANT TEMPERATURE 32
WIRE BREAK RESISTOR 270R KEY TO TRANSMITTERS AND SWITCHES BB - PRESSURE TRANSMITTER COOLANT PRESSURE ALARM 0.4Bar 5Sec (0-4Bar) G - PRESSURE TRANSMITTER LUBE OIL PRESSURE ALARM 2.5Bar 5Sec (0-10Bar) X - OPTION - PRESSURE TRANSMITTER FUEL PRESSURE HIGH-LOW ALARM 4-7Bar 5Sec (0-10Bar) Z - TEMPERATURE TRANSMITTER COOLANT HIGH TEMP ALARM 102°C 5 Sec (-50 to 150°C) O - LEVEL SWITCH HUEI SYSTEM OIL LEAK ALARM 20% 5Sec CC - OPTION - DIFFERENTIAL PRESSURE SWITCH LUBE OIL FILTER ALARM 1Bar 5Sec W - DIFFERENTIAL PRESSURE SWITCH FUEL FILTER ALARM 1Bar 5Sec I - HIGH COOLANT TEMPERATURE SWITCH CLOSES AT CLOSES 108°C RISING TEMPERATURE 2Sec H - LOW LUBE OIL PRESSURE SWITCH CLOSES AT 2Bar FALLING PRESSURE 2Sec M - HIGH LUBE OIL TEMPERATURE ALARM 110° 5Sec (PT100) FA - PROVISION FOR ADDITIONAL MAGNETIC PICKUP F - MAGNETIC PICKUP, OVERSPEED SHUTDOWN V - COOLANT LEVEL SWITCH ALARM 80% 20Sec
ENGINE OIL PRESSURE 24
2
254 207 255 256 208 209 211 212
205 206
F2(-)
108 109 110
3 2 1
FUEL PRESSURE 16
2
V
ATMOSPHERIC PRESSURE 14
2
1 M
INJECTION ACTUATION (+) 51 PRESSURE CONTROL - 52
1 H
(J300 191-7823) 18 17 16 15 14 13 TERMINALS 7-12 NOT USED
1
220 221
2
2
1 2 3 4 5 6
220 221
2
1
R
218 219
1
J
K
2
B
238 239 240 241 242 243
DD
U
243
S 23 WAY CONNECTOR (A)
44 45 46 47 67 68
R
INJECTOR 1 RETURN INJECTOR 2 RETURN INJECTOR 3 RETURN INJECTOR 4 RETURN INJECTOR 5 RETURN INJECTOR 6 RETURN
P
237
A C
INLET AIR HEATER 8
2
1 I
115
2
107
129
130
W
F3(-)
F3(-)
2 F3(-)
97 F3(+)
CC
F
B
CONNECTOR CIRCUIT CONNECTED BLADE, SPADE, RING OR SCREW TERMINAL SPLICE
PANEL HARNESS 317-4943 CONNECTOR & SPLICE LOCATIONS & TABLES
2 ENGINE HARNESS CONNECTOR - T
2
FA 1
E17 A
INTAKE MANIFOLD AIR TEMPERATURE 35
2
2
O
1
B
B
M N F
A
K Q V X L
SECONDARY ENGINE SPEED/ + 58 TIMING (BOTTOM) - 59
3
Z
1
C
E16 A
2
STARTER RELAY
245
NEG
1
L3 GEN VOLT
226 227 228
F1(-)-401
207-207
209-209 210-210
205-205 206-206 H J
218 219
21 22
216 217
18 19 20
216 217
17
16
DATA LINK (+) 8 DATA LINK (-) 9 HOUR METER 13 DIAGNOSTIC LAMP 19 WARNING LAMP 20 MAINTENANCE INDICATOR LAMP 21 MAINTENANCE CLEAR SWITCH 22 REMOTE SHUTDOWN SWITCH 23 J1939 (-) 34 RUN/STOP SWITCH 40 RESET SWITCH 41 J1939 SHIELD 42 DROOP/ISOCH SWITCH 46 LOW IDLE SPEED 47 BATTERY UNSWITCHED (+) 48 J1939 (+) 50 BATTERY UNSWITCHED (+) 52 BATTERY UNSWITCHED (+) 53 RATED SPEED SWITCH 59 BATTERY (-) 61 BATTERY (-) 63 BATTERY (-) 65 PRIMARY THROTTLE POSITION 66 BATTERY KEYSWITCH (+) 70
1 204
1
128
249 250
2
F1(+)
5
R
2 F3(+)
F3(+)
25mm2
202 203
1
INLET AIR HEATER RELAY
1 X
G
2
25mm2
246
244
202
202
POS
1
F3(+)
BB
6mm2
95
93
91
135A CIRCUIT BREAKER
1
3
15
F2(-) ENGINE HARNESS 2 CONNECTOR - AA
90A (12V) 135A (24V) CIRCUIT BREAKER
5
14
A B C D E F G H I SERVICE TOOL CONNECTOR A - VDC+ B - VDCC - J1939 SHIELD D - DATA LINK (+) E - DATA LINK (-) F - J1939 (-) G - J1939 (+)
25mm2
STARTER MOTOR
23 12 13
PRIMARY ENGINE SPEED/ + 48 - 49 TIMING (TOP)
10 11
9
214 215
8
A B C
B
E18
214 215
7
L
A
A
+ 22 TIMING CALIBRATION (TC) PROBE - 23
6
5
ENGINE HARNESS PANEL HARNESS CONNECTOR - A1 CONNECTOR - I1
4
PANEL HARNESS CONNECTOR - D F1(+)-303 F1(-)-404 405- ? 205-205 206-206 209-501
SCREENED CABLE 3
2
105
1
1
31 WAY CONNECTOR (B)
104
201
23 WAY CONNECTOR (A)
A B C
B
210-502
102
70mm 2
AUDIBLE ALARM
U T
W
N
100 101
A B C
ENGINE HARNESS PANEL HARNESS CONNECTOR - A2 CONNECTOR - I2
34
ENGINE HARNESS PANEL HARNESS CONNECTOR - A1 CONNECTOR - I1
2.5mm2
DC SUPPLY -VE
2.5mm2
33
PANEL HARNESS CONNECTOR - VV 05 F1(-)-417
34
DC BACKUP +VE
2.5mm2
DC SUPPLY -VE
2.5mm2
35
L2 GEN VOLT
225
D 1 2 S 3 PWM CONVERTER (CUSTOMER FIT)
DC BACKUP DC MAIN CONTROL CONTROL POWER SUPPLY POWER SUPPLY
STARTER BATTERY +VE
B+
B-
RESET ISOLATOR SWITCH
DC MAIN +VE
(Dimensions: 39 inches x 24 inches)
20 Page, B&W,
RENR7947-01 VOL 2
42
A B C
E14 A
224
F1(-)-414
STARTER BATTERY -VE
S
E15
TERMINATION RESISTOR R1 120 OHM O.5W
2.5mm2
A B C
B
241
41
REMOVE LINK IF REMOTE EMERGENCY STOP IS FITTED
DC SWITCHED -VE
81
76
75 L3 GEN AMP
L2 GEN AMP
L1 GEN AMP
CAN BUS 2
PD5 40
5
B
235
F2(+)
F1(-)-428
E13 A
A B C
ANALOG TEMPERATURE SENSOR RETURN 18
249
ENGINE RUNNING
PD4
213
4
74
73
F1(-)-413
250
MAIN CONTROL POWER FAILURE ALARM
CUSTOMER CONNECT TERMINAL BLOCK
29
INJECTOR HARNESS 215-3249 E13 - INJECTOR CYLINDER 1 (J301 153-9693) E14 - INJECTOR CYLINDER 2 (J302 153-9693) E15 - INJECTOR CYLINDER 3 (J303 153-9693) E16 - INJECTOR CYLINDER 4 (J304 153-9693) E17 - INJECTOR CYLINDER 5 (J305 153-9693) E18 - INJECTOR CYLINDER 6 (J306 153-9693)
F1(-)-415
ADDITIONAL MAGNETIC PICKUP
252
253
248
247
30
5
6
233
HH
F1(-)-416
27
MOMENTARY CONTACT SWITCH 256
118
207-215
SP2
K2
1
NOTE: THE FOLLOWING CABLES ARE TO BE ASSEMBLED AS TWISTED PAIRS 232 & 238 233 & 239 234 & 240 235 & 241 236 & 242 237 & 243
234
PD6
QQ
28
SP1
PD3
F1(+)-312 F1(-)-418
PD1
255
2 3
PANEL DISPLAY COMPONENTS: PD1 ECM WARNING LAMP (RED) PD2 DIAGNOSTIC LAMP (BLUE) PD3 MAINTENANCE INDICATOR LAMP (YELLOW) PD4 MAINTENANCE CLEAR SWITCH PD5 EMERGENCY STOP SWITCH PD6 SHUTDOWN OVERIDE INDICATOR LAMP (GREEN)
PD2
F3(-)
4
DIGITAL SENSOR POWER +8V 4 DIGITAL SENSOR RETURN 5 COOLANT LEVEL 6
F2(-)
SHUTDOWN OVERIDE SWITCH
F1(-)-413
7
8
KEY TO ENGINE COMPONENTS (CONNECTOR REF CONNECTOR PART No) DD - TIMING CALIBRATION (TC) PROBE CONNECTOR (P400 155-2269) K - ENGINE SPEED/TIMING SENSOR (TOP) (P401 100-3320) J - ENGINE SPEED/TIMING SENSOR (BOTTOM) (P402 111-2416) R - INJECTION ACTUATION PRESSURE CONTROL VALVE (P500 155-2269) B - ATMOSPHERIC PRESSURE SENSOR (P203 169-8670) S - FUEL PRESSURE SENSOR (P209 169-8670) N - ENGINE OIL PRESSURE SENSOR (P201 169-8670) L - INJECTION ACTUATION PRESSURE SENSOR (J204 3E3370) C - BOOST PRESSURE SENSOR (169-8670) Q - ENGINE COOLANT TEMPERATURE SENSOR (P100 130-9611) U - INLET MANIFOLD AIR TEMPERATURE SENSOR (P103 155-2269)
232
5
DEIF CONNECTOR
227 228
1
6
16
222
K4
16
227 228
2 3
4
F1(+)
8
5
6
4
84
3
DEIF GENERATOR PROTECTION UNIT (SLOT 5)
F1(-)
7
F2(-)
1
114
F2(+)
2 3
83
2
AC CONNECTOR
B3
B2
B1
A3
A2
CAN BUS 1 F2(+)
1
254
251
253 252
K3
127
116 4
8
5
6
7
203
K5
8
1
202 2 3
201
248
F1(-)
F3(-)
5
6
4
7
DC BACKUP +VE
1
K1
8
122
12
247
DC SWITCHED -VE
DC MAIN +VE
2 3
4
BACKUP START STOP (EMERGENCY USE ONLY)
3
207-214
7
81
1
14
F2(+) 124
118
2.5mm2
2.5mm2
DC SWITCHED +VE
2
22,000uF CAPACITOR
F1(+)
2.5mm2
A1
RUN COIL START PREPARE 118 119 120
STOP COIL
BINARY IN 117
123 124
BINARY IN 116
CRANK
BINARY IN 115
121 122
BINARY IN 114 114
START STOP
F1 10A BREAKER
77
12
DEIF CONNECTOR
F2(+) 122
BINARY IN 113
116
BINARY IN 112
115
COMMON FOR 112-117 111 F2(+)
PT100 AI CH4 108 (A) 109 (B) 110 (C) 108 109 110
BINARY IN AI CH3 105 (A) 106 (B) 107 (C) 107
105
104
AI CH1
BINARY IN AI CH2
PANEL HARNESS CONNECTOR - T
102 (A) 103 (B) 104 (C) 102
RPM INPUT 100 (+) 101 (-) 100 101
V F2(-)
133 BINARY IN
132 BINARY IN
131 BINARY IN
130 BINARY IN
129 BINARY IN
130
127 BINARY IN
128 BINARY IN
129
128
127
COMMON FOR 127-133 F3(+)
126
COMMON AI CH8 97 4-20mA IN 96
F3(-)
8-32 +VE DC 0V DC
PANEL HARNESS CONNECTOR - S
+
6A DIODE
79
BREAKERS
DEIF M4 (SLOT 7)
PANEL HARNESS CONNECTOR - U
PANEL HARNESS CONNECTOR - NN
97
COMMON AI CH7 95 4-20mA IN 94
F3(-)
95
COMMON AI CH6 4-20mA IN 92
93
F3(-)
93
COMMON AI CH5 4-20mA IN 91
90
91
F3(+) 12
DEIF M13 CARD (SLOT 8)
PANEL HARNESS CONNECTOR - MM
183
AC HARNESS 317-4944
98 99
DEIF M15 CARD (SLOT 6)
F3(+)
DEIF GPU (SLOT 1)
F3(-)
COMMON PANEL HARNESS FOR 23-27 CONNECTOR - H
BINARY IN 23
28
0 VDC 22
BINARY IN
kvar PULSE 21
BINARY IN
kWh PULSE 20
27
SYNC 17 18 19
26
RELAY 4 14 15 16
BINARY IN
HARNESS RELAY 3 PANEL CONNECTOR - G
11 12 13
BINARY IN
RELAY 2 8 9 10
25
PANEL HARNESS RELAY 1 CONNECTOR - F
5 6 7 05 F1(+)
24
STATUS
F3(-)
F3(+)
F2(-)
F2(+)
1
F2 10A BREAKER
2
8-32 +VE DC PANEL HARNESS CONNECTOR - E 0V DC
2.5mm2
DC SWITCHED -VE
F3(-)
DC +VE F3(+)
2.5mm2
3 4
PANEL HARNESS 317-4943 F3 10A BREAKER
76
10
181
227 228
REMOTE START STOP
179
226 227 228
25
HIGH COOLANT TEMPERATURE LOW OIL PRESSURE
L1
BOOST PRESSURE 40 ANALOG SENSOR SUPPLY +5V 2 ANALOG SENSOR RETURN 3
AC WINDING TEMPERATURE
76
79
133
P2 S2
P1 S1
L1 GEN VOLT
ALARM ACKNOWLEDGE
OIL TEMPERATURE
225
24
3800 HIGH 3810 LOW 3740 3770
L2
P2 S2
P1 S1
U1
INJECTION ACTUATION PRESSURE 25
AIR STARTER LOW AIR PRESSURE ALARM (5 bar 30secs)
ALTERNATOR
ISSUE 10 WIRE Nos ADDED TO CT/BREAKER LOOM 16/05/07 GW
L3
P2 S2
P1 S1
CT COILS V2
78
132 COMMON SHUTDOWN
15 & 16
W3
GROUND NOW ON PIN 16
L3 GEN AMP
ENGINE READY
PD6 ADDED AND LAMP COLOURS SHOWN ENGINE ECM ALARM OIL LEAKAGE (HUEI) ALARM OIL DIFFERENTIAL ALARM FUEL DIFFERENTIAL ALARM FUEL LEVEL LOW START AIR PRESSURE LOW SPARE (AC WINDING TEMPERATURE) SHUTDOWN OVERIDE COOLANT LEVEL LOW DC ALTERNATOR CHARGE WARNING
223
CONTROL FAILURE
N
FUNCTION
2.5mm2
3&4 8&9
COOLANT PRESSURE OIL PRESSURE HIGH FUEL PRESSURE COOLANT TEMPERATURE
CHANNEL No. 3370 3380 3390 3400 3410 3420 3430 3320 3330 3340
77
131
FUEL TANK LOW LEVEL ALARM (20% 20secs)
TERMINAL No. 127 128 129 130 131 132 133 114 115 116
L3 GEN AMP
FUNCTION
FUNCTION
2.5mm2
TERMINAL
FUNCTION
CHANNEL No. 3520 3540 3560 3580
L2 GEN AMP
TERMINAL
TERMINAL No. 91 93 95 97 108 109 110 102 105
2.5mm2
OPTIONAL INPUTS ON M13 CARD
2.5mm2
OPTIONAL INPUT / OUTPUTS ON GPU