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Parts Manual

Engine S 3.8 G4 S 3.8 G6 S 3.8 G7

English - Original Instructions

6 - 2011

A030B316 (Issue 3)

Parts Manual Model: S 3.8 G4, G6, G7

Publication A030B316 Issue 3 - 6 - 2011

“Intentionally Left Blank”

Page 2

2011 Copyright Cummins Power Generation

Publication A030B316 Issue 3 - 6 - 2011

Parts Manual Model: S 3.8 G4, G6, G7

Table of Contents SECTION A (Base Engine Parts) Description

Page

Alternator................................................................................................................................................

7

Camshaft & Rocker Arm.........................................................................................................................

8

Connecting Rod Assembly.....................................................................................................................

11

Cooling System.......................................................................................................................................

12

Crankshaft .............................................................................................................................................

15

Cylinder Block.........................................................................................................................................

16

Gasket Set..............................................................................................................................................

17

Cylinder Head.........................................................................................................................................

18

Dipstick Arrangment...............................................................................................................................

19

Exhaust Manifold....................................................................................................................................

20

Fuel Filter................................................................................................................................................

21

Fuel injection Pump................................................................................................................................

22

Flywheel..................................................................................................................................................

23

Injector....................................................................................................................................................

24

Lubricating System.................................................................................................................................

25

Piston Assembly.....................................................................................................................................

27

Srarter.....................................................................................................................................................

28

Turbo charger.........................................................................................................................................

29

SECTION B (Upfit Parts) Air Filter Installation (A035A535)............................................................................................................

32

Air Filter Installation (A035A537)............................................................................................................

33

Cooling System Installation (A035F315)................................................................................................

34

Cooling System Installation (A035F317)................................................................................................

36

Electrical Coil Installation (A035J877)...........................................................................................

38

Engine Installation (A035B610).....................................................................................................

39

Engine Installation (A035J678).....................................................................................................

41

Sensors Installation (A035G010)..................................................................................................

43

2011 Copyright Cummins Power Generation

Page 3

Parts Manual Model: S 3.8 G4, G6, G7

Publication A030B316 Issue 3 - 6 - 2011

Page

Description Sensors Installation (A035J368)............................................................................................

44

Sensors Installation (A035J981)............................................................................................

45

Page 4

2011 Copyright Cummins Power Generation

Publication A030B316 Issue 3 - 6 - 2011

Parts Manual Model: S 3.8 G4, G6, G7

SECTION A (Base Engine Parts)

2011 Copyright Cummins Power Generation

Page 5

Parts Manual Model: S 3.8 G4, G6, G7

Publication A030B316 Issue 3 - 6 - 2011

“Intentionally Left Blank”

Page 6

2011 Copyright Cummins Power Generation

Publication A030B316 Issue 3 - 6 - 2011

Parts Manual Model: S 3.8 G4, G6, G7

Alternator

1

3

6

4

2 5

Item

Part No.

Description

Qty

1 2

0191-2532 0191-2533

ALTERNATOR ASSLY (12V 35 AMP)

1

BRACKET-ALTERNATOR

3

A034J202

ROD-THREADED

1 1

4

A034J208

NUT-LOCK

1

5

A034J197

BOLT-HEX HD

1

6

A034J196

BOLT-HEX HD

2

2011 Copyright Cummins Power Generation

Page 7

Parts Manual Model: S 3.8 G4, G6, G7

Publication A030B316 Issue 3 - 6 - 2011

Cam Shaft & Rocker Arm

27

28 12 13 10

15 16 15

20

26

30 19

9 11

14

18

17 8

21

24 29

7

5

23 22

1

4 25 6

Page 8

3

2

2011 Copyright Cummins Power Generation

Publication A030B316 Issue 3 - 6 - 2011

Parts Manual Model: S 3.8 G4, G6, G7

Cam Shaft & Rocker Arm Item

Description

Part No.

Qty

1

0105-0790

CAMSHAFT ASSLY WITH CYL PIN

2

0507-0044

GEAR SPUR

1 1

3

0105-0791

BEARING CAMSHAFT (COMPLETE SET OF CAMSHAFT BUSHES)

1

4

0105-0792

SHIM CAMSHAFT

5

0406-1243

KEY LOCK

1 1

6

0323-2690

HOUSING PIN

1

7

0115-0572

TAPPET

8

8

0115-0573

PUSH ROD

8

9

0115-0574 0115-0575

SHAFT ROCKER ARM (RKR LEVER ASSY LEFT) SHAFT ROCKER ARM (RKR LEVER ASSY RIGHT)

4

10

4

11

0508-1347

BUSHING (INCLUDED IN ITEM NO. 9 & 10)

8

12

0115-0576

NUT TAPPET

8

13

0506-0062

SPRING COMPRESSION

3

14

0115-0577

SHAFT ROCKER ARM

1

15

0800-6555

SCREW HEX HD

3

16

0800-6556

SCREW-HEX HD

1

17

0518-0828

2

18

0110-4149

CLIP SPRING SPRING VALVE

8

19

0406-1244

RETAINER SPRING

8

20

0406-1245 0541-1729

RETAINER SPRING (COLLETS) VALVE KIT

16

21

1

22

0115-0586

BRACKET-ROCKER ARM (NO 1)

1

23

0115-0588

BRACKET-ROCKER ARM (NO 2 & 3)

2

24

0115-0587 0800-6594

BRACKET-ROCKER ARM (NO 4) SCREW HEX HD

1

25

4

26

0115-0585

TAPPET ADJUSTER

8

27

0506-0065

1

28

0505-2558

29

0815-1606

SPRING-COMPRESSION NIPPLE-PIPE SCREW-DRIVER (GRUB)

30

0506-0066

SPRING-COMPRESSION

2

–

0526-2427

WASHER-FL (FOR VALVE SPRING)

8

2011 Copyright Cummins Power Generation

1 1

Page 9

Parts Manual Model: S 3.8 G4, G6, G7

Publication A030B316 Issue 3 - 6 - 2011

“Intentionally Left Blank”

Page 10

2011 Copyright Cummins Power Generation

Publication A030B316 Issue 3 - 6 - 2011

Parts Manual Model: S 3.8 G4, G6, G7

Connecting Rod Assembly 2

1

4

3

Item

Part No.

Description

Qty

1 2

0114-0457 0114-0458

CONNECTING ROD

4

CONNECTING ROD BUSH (SET OF 4 BUSHES)

3

0114-0459

BOLT CONNECTING ROD

1 8

4

0114-0460

BUSHING CONN ROD (SET OF CR BEARING)

1

2011 Copyright Cummins Power Generation

Page 11

Parts Manual Model: S 3.8 G4, G6, G7

Publication A030B316 Issue 3 - 6 - 2011

Cooling System

14 13 12 13 16

11 7

8

15

1 5 4 3

9

6 7 2 10

Page 12

2011 Copyright Cummins Power Generation

Publication A030B316 Issue 3 - 6 - 2011

Parts Manual Model: S 3.8 G4, G6, G7

Cooling System Item

Description

Part No.

Qty

1

0132-0528

PUMP WATER ASSLY

2

0512-0452

PULLY

1 1

3

0130-8413

SPACER FAN

1

4

–

FAN RADIATOR (REFER RADIATOR INSTALLATION)

5

0511-0260

BELT DRIVE

1 1

6

0132-0532

GASKET-WATER PUMP

1

7

0800-6604

SCREW-HEX HD

8

0155-5062

GASKET-FLANGE

4 2

9

0406-1254 0512-0458

PLATE-LOCK SCREW-HEX HD

3

10

6

11

0130-8460

TUBE-WATER (ASSLY)

1

12

0503-3178

HOSE COOLANT

1

13

0503-3195

CLAMP-HOSE

2

14

0130-8415

THERMOSTAT

1

15

0503-3179

HOSE COOLANT

1

16

0503-3036-02

CLAMP

2

2011 Copyright Cummins Power Generation

Page 13

Parts Manual Model: S 3.8 G4, G6, G7

Publication A030B316 Issue 3 - 6 - 2011

“Intentionally Left Blank”

Page 14

2011 Copyright Cummins Power Generation

Publication A030B316 Issue 3 - 6 - 2011

Parts Manual Model: S 3.8 G4, G6, G7

Crankshaft

7 8

6 3

9 1 2

4

5

Item

Description

Part No.

Qty

1

0104-2190

CRANKSHAFT ASSLY

2

0507-0045

GEAR SPUR

1 1

3

0406-1246

KEY LOCK

2

4

0512-0453

PULLEY

5

0800-6557

SCREW HEX HD

1 1

6

0509-0561

SEAL SHAFT

2

7

0510-0272

THRUST BEARING (SET)

8

0104-2191

SET BEARING-CRANKSHAFT (STD)

1 1

9

0516-2155

PIN-DOWEL

1

2011 Copyright Cummins Power Generation

Page 15

Parts Manual Model: S 3.8 G4, G6, G7

Publication A030B316 Issue 3 - 6 - 2011

Cylinder Block

17 9

2

18

23

15 1 22 21

26

16

13

14 5 20

4 19 3 12

8 7

6

10

25 24 11

Page 16

2011 Copyright Cummins Power Generation

Publication A030B316 Issue 3 - 6 - 2011

Parts Manual Model: S 3.8 G4, G6, G7

Cylinder Block Item

Description

Part No.

Qty

0110-4158

BLOCK CYLINDER

1

2

0110-4143

CYLINDER LINER OD FINISHED / ID SEMIFINISHED (HONING IS REQUIRED)

4

3

0800-6558

SCREW HEX HD

4

0103-0870

GEARCASE

5

0130-0871

GASKET GEARCASE

1 1

6

0130-0878

COVER GEARCASE

1

7

0509-0562

SEAL SHAFT

1

8

0103-0873

GASKET GEARCASE

1

SHIELD PUSH ROD PAN OIL

1

1

9

0115-0578

10

0102-1580

10

1

11

0517-0457

PLUG-DRAIN

1

12

0102-1591

GASKET OIL BASE

1

13

0526-2428

WASHER-FL

1

14

0517-0470

PLUG-CAP

1

15

0502-1735

SLEEVE-TUBE

1

16

0502-1736

SLEEVE-TUBE

1

17

0516-2157

18

0516-2158

PIN-DOWEL PIN-DOWEL

2

19

0516-2159

PIN-DOWEL

12

20

0800-6597

3

21

0234-1113

SCREW-HEX HD GASKET-COVER

2

1

22

0130-8463

COVER-GUARD

1

23

0526-2429

WASHER-FL

3

24

0526-2428

25

0800-6599

WASHER-FL SCREW-HEX HD (COMBI)

12

1

26

0123-2436

BREATHER CRANKCASE

1

–

0509-0576

1

–

0516-2156

–

0800-6596

SEAL-O RING PIN-DOWEL SCREW-HEX HD (COMBI)

4 3

Gasket Set Item –

Part No. 0541-1731

Description GASKET KIT (OVERHAUL) (COMPLETE SET OF GASKETS)

2011 Copyright Cummins Power Generation

Qty 1

Page 17

Parts Manual Model: S 3.8 G4, G6, G7

Publication A030B316 Issue 3 - 6 - 2011

Cylinder Head 2

7

3 6 13 9

1 12 11

10

14 4 5

8

Item

Part No.

Description

Qty

1

0110-4172

HEAD CYLINDER ASSLY WITH VALVES

2

0110-4152

GUIDE VALVE INLET STD

1 4

3

0110-4167

GUIDE VALVE EXHAUST STD

4

4

0110-4183

RING VALVE SEAT INLET

5

0110-4157

RING VALVE SEAT EXHAUST

4 4

6

0520-2699

STUD

17

7

0860-2139

NUT HEX

17

8

0110-4159

GASKET CYLINDER HEAD

1

9

0134-5408 0154-3307

COVER CYLINDER HEAD GASKET MANIFOLD

1

10

1

11

0520-2704

STUD

2

12

0509-0573

SEAL-O RING

4

13

0502-1737

SLEEVE TUBE (PROTECTIVE)

4

14

0234-1116

GASKET COVER

1

–

0110-4175

GUIDE VALVE SEAL EXHAUST (STEM SEAL)

4

–

0110-4174

GUIDE VALVE SEAL INLET (STEM SEAL)

4

–

0159-1741

CLIP FILLER

1

Page 18

2011 Copyright Cummins Power Generation

Publication A030B316 Issue 3 - 6 - 2011

Parts Manual Model: S 3.8 G4, G6, G7

Dipstick Arrangement 4

3

1 2

Item

Part No.

Description

Qty

1

0123-2437

DIPSTICK OIL

2

0123-2438

TUBE OIL

3

0505-2550

FLANGE PIPE

1

4

0155-5040

GASKET FLANGE

1

2011 Copyright Cummins Power Generation

1 1

Page 19

Parts Manual Model: S 3.8 G4, G6, G7

Publication A030B316 Issue 3 - 6 - 2011

Exhaust Manifold

1

2

1

3

Item

Part No.

Description

Qty

1

0154-3310

MANIFOLD EXHAUST

2

0154-3309

GASKET MANIFOLD

1 1

3

0155-5074

GASKET EXHAUST TC TO MANIFOLD

1

Page 20

2011 Copyright Cummins Power Generation

Publication A030B316 Issue 3 - 6 - 2011

Parts Manual Model: S 3.8 G4, G6, G7

Fuel Filter

8

3

9

6

4 7

6 1 7 6

5

2

7

Item

Part No.

Description

Qty

1

0148-1394

BRACKET FUEL FILTER

2

0149-2967

ELEMENT FUEL FILTER

1 1

3

0122-0973

HEAD-FILTER

1

4

0501-1182

LINE FUEL (FUEL FILTER TO FIP)

5

0501-1181

LINE FUEL (FEED PUMP TO FUEL FILTER)

1 1

6

0502-1625

BOLT-BANJO (M14)

3

7

0509-0495-02

WASHER-SEALING

6

8

0502-1624

BOLT-BANJO (M12)

1

9

0509-0495-01

2

10

0800-6594-62

WASHER-SEALING SCREW-HEX HD

11

0526-2400-31

WASHER-FL

2

2011 Copyright Cummins Power Generation

2

Page 21

Parts Manual Model: S 3.8 G4, G6, G7

Publication A030B316 Issue 3 - 6 - 2011

Fuel Injection Pump 1

4

2

5 3

Item

Part No.

Description

Qty

1

0501-1152

LINE FUEL

2

0149-2886

FEED PUMP

3

0149-2953

GASKET FIP SUPPORT

1

0149-2937

PUMP FUEL (G4)

4 5

Page 22

1 1

0149-2936

PUMP FUEL (G6)

1 1

0149-2938

PUMP FUEL (G7)

1

0507-0055

GEAR-SPUR (FIP DRIVE)

1

2011 Copyright Cummins Power Generation

Publication A030B316 Issue 3 - 6 - 2011

Parts Manual Model: S 3.8 G4, G6, G7

Flywheel

2 1

3

Item

Part No.

Description

Qty

1

0104-2193

FLYWHEEL ASSLY WITH RING GEAR (SEA-10)

2

0507-0047

GEAR RING

1 1

3

0104-2194

HOUSING FLYWHEEL (SAE-3)

1

-

0406-1252

PLATE-LOCK

-

0800-6612

SCREW-HEX HD

4 8

2011 Copyright Cummins Power Generation

Page 23

Parts Manual Model: S 3.8 G4, G6, G7

Publication A030B316 Issue 3 - 6 - 2011

Injector

1

Item 1

Page 24

Part No. 0147-1003

Description INJECTOR FUEL

Qty 4

2011 Copyright Cummins Power Generation

Publication A030B316 Issue 3 - 6 - 2011

Parts Manual Model: S 3.8 G4, G6, G7

Lubrication System 3

1

12 2

11 5

6

7 8

9 4 10

2011 Copyright Cummins Power Generation

Page 25

Parts Manual Model: S 3.8 G4, G6, G7

Publication A030B316 Issue 3 - 6 - 2011

Lubrication System Item

Description

Part No.

Qty

1

0120-0963

HEAD-FILTER

2

0122-0962

ELEMENT-OIL FILTER

1 1

3

0122-0960

GASKET OIL FILTER

1

4

0102-1582

COOLER OIL

5

0102-1583

GASKET OIL BASE

1 1

6

0102-1594

COVER-OIL COOLER

1

7

0509-0585

WASHER-SEALING

4

8

0526-2425

WASHER-FL (SEAL)

8

9

0800-6608

10

0800-6609

SCREW-HEX HD SCREW-HEX HD

11

0102-1584

GASKET-OIL BASE

1

12

0120-1405

PUMP-OIL ASSEMBLY

1

Page 26

8 27

2011 Copyright Cummins Power Generation

Publication A030B316 Issue 3 - 6 - 2011

Parts Manual Model: S 3.8 G4, G6, G7

Piston Assembly

2

1

Item

Part No.

Description

1

0112-0353

PISTON SET (PISTON - 4 + PIN - 4 + CIRCLIP - 8)

2

0541-1761

RING SET PISTON (TOP - 4 MIDDLE - 4 + OIL RING - 4)

2011 Copyright Cummins Power Generation

Qty 1 1

Page 27

Parts Manual Model: S 3.8 G4, G6, G7

Publication A030B316 Issue 3 - 6 - 2011

Starter

1

Item 1

Page 28

Part No. 0191-2534

Description STARTER MOTOR

Qty 1

2011 Copyright Cummins Power Generation

Publication A030B316 Issue 3 - 6 - 2011

Parts Manual Model: S 3.8 G4, G6, G7

Turbo charger

2 4 3

1

Item 1

Part No.

Description

Qty

4038834

TURBO CHARGER (G4/G6) (CTT PART NUMBER)

4036823

TURBO CHARGER (G7) (CTT PART NUMBER)

1 1

2

0505-2574

CROSS PIPE (G4/G6)

1

3

0503-3202

HOSE AIR

4

0503-3203

CLAMP HOSE

1 2

-

0502-1744

ADAPTER HOSE

1

-

0503-3201

CLAMP HOSE

2

-

0123-2449

TUBE OIL

1

-

0503-3180

HOSE OIL

1

2011 Copyright Cummins Power Generation

Page 29

Parts Manual Model: S 3.8 G4, G6, G7

Publication A030B316 Issue 3 - 6 - 2011

“Intentionally Left Blank”

Page 30

2011 Copyright Cummins Power Generation

Publication A030B316 Issue 3 - 6 - 2011

Parts Manual Model: S 3.8 G4, G6, G7

SECTION B (Upfit Parts)

2011 Copyright Cummins Power Generation

Page 31

Parts Manual Model: S 3.8 G4, G6, G7

Publication A030B316 Issue 3 - 6 - 2011

Air Filter Installation (A035A535) 8

3

9

10

2

1 4 5 6 7

Item

Part No.

Description

Qty

1

A034P564

BRACKET, AIR FILTER

1

2

A034P648

FILTER, AIR

1

3

A034P557

HOSE, AIR

1

4

0526-2400-25

WASHER, FLAT

4

5

0850-2114-09

WASHER, LOCK

4

6

0800-6494-27

SCREW,HEX HEAD

4

7

0800-6520-56

SCREW, HEX FLANGE HEAD

2

8

0503-2923

1

9

0503-3163-02

CLAMP CLAMP, HOSE

1

0140-4287

INDICATOR, SERVICE

1

10

Page 32

2011 Copyright Cummins Power Generation

Publication A030B316 Issue 3 - 6 - 2011

Parts Manual Model: S 3.8 G4, G6, G7

Air Filter Installation (A035A537) 8

3

9

10

2

1 4 5 6 7

Item

Part No.

Description

1

A034P564

BRACKET, AIR FILTER

Qty 1

2

A034P650

FILTER, AIR

1

3

A034P555

HOSE, AIR

1

4

0526-2400-25

WASHER, FLAT

4

5

0850-2114-09

WASHER, LOCK

4

6

0800-6494-27

SCREW,HEX HEAD

4

7

0800-6520-56

SCREW, HEX FLANGE HEAD

2

8

0503-2923

9

0502-1721

CLAMP CLAMP, TUBE

1

10

0140-4287

INDICATOR, SERVICE

1

2011 Copyright Cummins Power Generation

1

Page 33

Parts Manual Model: S 3.8 G4, G6, G7

Publication A030B316 Issue 3 - 6 - 2011

Cooling System Installation (A035F315) 2

1

3 4 5

X

8 7 6 7 9 10

11

13

12 VIEW FROM X Page 34

2011 Copyright Cummins Power Generation

Publication A030B316 Issue 3 - 6 - 2011

Parts Manual Model: S 3.8 G4, G6, G7

Cooling System Installation (A035F315) Item

Part No.

Description

Qty

1

A035A563

RADIATOR

1

2

A065D656

GUARD, RADIATOR

1

3

0526-2400-25

WASHER, FLAT

10

4

0850-2114-09

WASHER, LOCK

10 10

5

0800-6494-26

SCREW, HEX HEAD

6

0526-2400-31

WASHER, FLAT

7

0526-2400-28

WASHER, FLAT

8

8

0800-6494-46

4 4

4

9

0850-2114-11

SCREW, HEX HEAD WASHER, LOCK

10

0860-2127-13

NUT, HEX

4

11

A035D515 A035D513

HOSE, WATER − HOSE, WATER

1

12 13

0503-2926

CLAMP

4

2011 Copyright Cummins Power Generation

1

Page 35

Parts Manual Model: S 3.8 G4, G6, G7

Publication A030B316 Issue 3 - 6 - 2011

Cooling System Installation (A035F317) 7

15

1 8 9 X

10

16 19 14

17

4 3 2 22 8 3 20

18

3

5

11

6

Page 36

17

13

12 VIEW FROM X

SEE DETAIL A

21

9

23

DETAIL A 2011 Copyright Cummins Power Generation

Publication A030B316 Issue 3 - 6 - 2011

Parts Manual Model: S 3.8 G4, G6, G7

Cooling System Installation (A035F317) Item

Description

Part No.

Qty

1

A035A565

RADIATOR

2

0526-2400-31

WASHER, FLAT

1 4

3

0526-2400-28

WASHER, FLAT

12

4

0800-6494-46

SCREW, HEX HEAD

5

0850-2114-11

WASHER, LOCK

4 4

6

0860-2127-13

NUT, HEX

4

7

A035D656

GUARD, RADIATOR

8

0526-2400-25

WASHER, FLAT

1 12 12

9

0850-2114-09

WASHER, LOCK

10

0800-6494-26

SCREW, HEX HEAD

8

11

A035D511

HOSE, WATER

1

12

A035D513

HOSE, WATER

1

13

0503-2926

CLAMP

4

14

0503-3170

HOSE, VACUUM

2

15

0130-8403-01

TUBE, AIR

1

16

0130-8359

TUBE, AIR

1

17

0503-3151

2

18

0130-8363-02

ELBOW, HOSE TUBE, AIR

19

0503-3094

CLAMP, HOSE

8

20

0130-8266-02

BRACKET, TUBE

1

21

0502-1724

CLAMP, TUBE

2

22

0800-6494-27 0860-2127-11

SCREW, HEX HEAD NUT, HEX

4 4

23

2011 Copyright Cummins Power Generation

1

Page 37

Parts Manual Model: S 3.8 G4, G6, G7

Publication A030B316 Issue 3 - 6 - 2011

Electrical Coil Installation (A035J877)

1

Item 1

Page 38

Part No. 0306-5440 A032X741

Description

Qty

COIL (BREAK POINT EFN - EYY 828376, BREAK POINT DATE-25.5.2011) COIL, ELECTRICAL

1 1

2011 Copyright Cummins Power Generation

Publication A030B316 Issue 3 - 6 - 2011

Parts Manual Model: S 3.8 G4, G6, G7

Engine Installation (A035B610) 2

1 3

6

10 11 12

4

7

8 3D VIEW 3D VIEW

9

ENGINE,DIESEL FOR REF ONLY

5 2011 Copyright Cummins Power Generation

Page 39

Parts Manual Model: S 3.8 G4, G6, G7

Publication A030B316 Issue 3 - 6 - 2011

Engine Installation (A035B610) Item

Part No.

Description

Qty

1

0099-2598

NAME PLATE, ENGINE

1

2

0099-2604

NAME PLATE, CONTROL

1

3

0818-1181-01

RIVET, ROUND HEAD

2

4

0503-3099-01

HOSE, FUEL

5

0504-0319

VALVE, BALL

1 1

6

0146-0898-02

ADAPTER, FUEL LINE

1

7

0306-5456

COVER

1

8

0800-6528-01

2 1

9

0155-5029

SCREW, HEX FLANGE HEAD PIPE, EXHAUST

10

0130-8400

FAN, RADIATOR

1

11

0850-2114-09

WASHER, LOCK

6

12

0800-6494-30

SCREW, HEX HEAD

6

Page 40

2011 Copyright Cummins Power Generation

Publication A030B316 Issue 3 - 6 - 2011

Parts Manual Model: S 3.8 G4, G6, G7

Engine Installation (A035J678) 2

1 3 6

10 11 12

7 4

8 3D VIEW

3D VIEW

9

ENGINE,DIESEL FOR REF ONLY

5

2011 Copyright Cummins Power Generation

Page 41

Parts Manual Model: S 3.8 G4, G6, G7

Publication A030B316 Issue 3 - 6 - 2011

Engine Installation (A035J678) Item

Part No.

Description

Qty

1

0099-2598

NAME PLATE, ENGINE

1

2

0099-2604

NAME PLATE, CONTROL

1

3

0818-1181-01

RIVET, ROUND HEAD

2

4

0503-3099-01

HOSE, FUEL

5

0504-0319

VALVE, BALL

1 1

6

0146-0898-02

ADAPTER, FUEL LINE

1

7

0306-5456

COVER

1

8

0800-6528-01

2 1

9

0155-5029

SCREW, HEX FLANGE HEAD PIPE, EXHAUST

10

0130-8401

FAN, RADIATOR

1

11

0850-2114-09

WASHER, LOCK

6

12

0800-6494-30

SCREW, HEX HEAD

6

Page 42

2011 Copyright Cummins Power Generation

Publication A030B316 Issue 3 - 6 - 2011

Parts Manual Model: S 3.8 G4, G6, G7

Sensors Installation (A035G010) 1

2

3

Item

Part No.

Description

Qty

1 2

0505-2470-02 0193-0529-01

BUSHING, REDUCER

1

SENSOR, TEMPERATURE

3

0193-0430-01

SENDER, PRESSURE

1 1

2011 Copyright Cummins Power Generation

Page 43

Parts Manual Model: S 3.8 G4, G6, G7

Publication A030B316 Issue 3 - 6 - 2011

Sensors Installation (A035J368) 4

1

2

3

Item

Part No.

Description

Qty

1 2

0505-2470-02 0193-0529-01

BUSHING, REDUCER

1

SENSOR, TEMPERATURE

3

0193-0430-01

SENDER, PRESSURE

1 1

4

0193-0468

SENDER, COOLANT LEVEL

1

5

0338-5317

HARNESS, SENSOR

1

6

0338-5318

HARNESS, SENSOR

1

Page 44

2011 Copyright Cummins Power Generation

Publication A030B316 Issue 3 - 6 - 2011

Parts Manual Model: S 3.8 G4, G6, G7

Sensors Installation (A035J981)

1

4

2

3

Item

Part No.

Description

Qty

1 2

0505-2470-02 0193-0529-01

BUSHING, REDUCER

1

SENSOR, TEMPERATURE

3

0193-0430-01

SENDER, PRESSURE

1 1

4

0193-0468

SENDER, COOLANT LEVEL

1

2011 Copyright Cummins Power Generation

Page 45

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