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TM-2239C

2007−03

Processes Air Plasma Cutting and Gouging

Description

Air Plasma Cutter

R

Spectrum 625 And ICE-40C Torch Eff w/LC180007 And Following For OM-2239 (207 542) Revision * Thru M

Visit our website at

www.MillerWelds.com

File: Plasma Cutters

SECTION 1 − PARTS LIST . Hardware is common and

27

34

35

33

32

3

4

36

37

1

2

31

30

5

29

6

24

7

28

23

26

8

22

9

7

7

7

10

17

11

21

12

25

38

18

16

19

20

15

13

14

not available unless listed.

Ref. 803 223-C

Figure 1-1. Main Assembly TM-2239 Page 2

Spectrum 625

Item No.

Dia. Mkgs.

Part No.

Description

Quantity

Figure 1-1. Main Assembly . . . . . . . . . . . . . . . . 213308 . . . 1 . . . . . . . . . +204582 . . . 2 . . . . . . . . . . 208015 . . . 3 . . . . . . . . . . 204326 . . . 4 . . . . . . . . . . 089 899 . . . 5 . . . . . . . . . . 207653 . . . 6 . . . . . . . . . . 208170 . . . . . . . . . . . . . . . . 207 686 . . . . . . . . . . . . . . . . 119 503 . . . 7 . . . . . . . . . . 179276 . . . 8 . . . . . . . . . . 204329 . . . 9 . . . . . . . . . . 207134 . . . . . . . . . AS1 . . 206000 . . . . . . . . . . S2 . . 174670 . . . 10 . . . PC3 . . 208417 . . . 11 . . . . . . . . . . 230324 . . . . . . . . . . . . . . . . 227877 . . . 12 . . . . . . . . . . 204581 . . . 13 . . . . . . . . . . 604 102 . . . 14 . . . . . . . . . . . 188911 . . . 15 . . . . . . . . . . 207997 . . . 16 . . . FM . . 225166 . . . 17 . . . . . . . . . . 185835 . . . 18 . . . . . . . . . . 212925 . . . 19 . . . C85 . . 192935 . . . 20 . . . PC1 . . 209884 . . . 21 . . . . R1 . . 207995 . . . 22 . . . . . . . . . . 208168 . . . 23 . . . . L2 . . 207298 . . . 24 . . . . L1 . . 207297 . . . 25 . . . . T1 . . 207296 . . . 26 . . . . . . . . . . 173693 . . . . . . . . . . . . . . . . 601965 . . . . . . . . . . . . . . . . 010909 . . . 27 . . . . . . . . . . 204324 . . . 28 . . . PC2 . . 192965 . . . 29 . . . . . . . . . . 174991 . . . 30 . . . . . . . . . . 230322 . . . 31 . . . . . . . . . . 216447 . . . 31 . . . . . . . . . . 217891 . . . . . . . . . . . . . . . . 213619 . . . . . . . . . . . . . . . . 213620 . . . 32 . . . . . . . . . . 175138 . . . 33 . . . . . . . . . . . 195110 . . . . . . . . . . . . . . . . . 195111 . . . 34 . . . . . . . . . . 207136 . . . 35 . . . . . . . . . . 230317 . . . 36 . . . . S1 . . . 124511 . . . 37 . . . . . . . . . . 230325 . . . 38 . . . . . . . . . . 225 474

. . COVER ASSY (INCLUDING) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WRAPPER, . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . HANDLE,RUBBERIZED CARRYING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CONSUMABLE STORAGE BOX,W/DOOR & LATCH (INCLUDING) . . . . . . . . . . . LATCH,SLIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LABEL,CAUTION/WARNING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . INSULATOR,SIDE RH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LABEL, ICE 40C CONSUMABLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LABEL, MILLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BUSHING,SNAP−IN NYL 1.000 ID X 1.375 MTG HOLE CENT . . . . . . . . . . . . . BRACKET,MTG CAPACITOR/VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VALVE,AIR SEALED W/PRESSURE SW/ FTGS/BRKT . . . . . . . . . . . . . . . . . . . . VALVE,24VDC 3 WAY 1/8NPT 3/32 ORF 100PSI . . . . . . . . . . . . . . . . . . . . . . . . . SWITCH,PRESSURE AIR 40PSI FIXED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CIRCUIT CARD ASSY,PRIMARY CONNECT/FILTER . . . . . . . . . . . . . . . . . . . . . FILTER,AIR W/FITTINGS & BRACKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FILTER,AIR ELEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PANEL,REAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CONN,CLAMP CABLE 1.000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CABLE,POWER 12FT 8−10GA 3C 250V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . GUARD,FAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FAN,MUFFIN 24VDC 4000 RPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LABEL,WARNING ELECTRIC SHOCK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WINDTUNNEL, . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CAPACITOR,ELCTLT 2700 UF 450 VDC CAN 2.52 DIA W/NUT . . . . . . . . . . . . KIT,REPLACEMENT CONTROL BD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RESISTOR,WW FXD 50 W 25 OHM NI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BAFFLE,AIR WINDTUNNEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . INDUCTOR,OUTPUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . INDUCTOR,BOOST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . XFMR,MAIN SPECTRUM 625 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FOOT,MTG UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SCREW,375−16X1.00 HEX HD−PLN GR5 PLD . . . . . . . . . . . . . . . . . . . . . . . . . . . NUT,375−16 .56HEX .46H STL PLD ELASTIC STOP NUT . . . . . . . . . . . . . . . . . BASE, . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CIRCUIT CARD ASSY,LED/POT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . KNOB,POINTER 1.250 DIA X .250 ID W/SPRING CLIP−.21 . . . . . . . . . . . . . . . . PANEL,FRONT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CABLE,WORK 25 FT 6 GA W/CLAMP STRAIN RLF & TERM . . . . . . . . . . . . . . CABLE,WORK 50 FT 6 GA W/CLAMP STRAIN RLF & TERM . . . . . . . . . . . . . . CLAMP,WORK 300A STL CHROME PLD W/COPPER CONTACTS . . . . . . . . . CONTACT TIP,WORK CLAMP 300AMP COPPER . . . . . . . . . . . . . . . . . . . . . . . . BOX,LOUVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ICE−40C 25FT HAND HELD REPLACEMENT TORCH OR . . ICE−40C 50FT HAND HELD REPLACEMENT TORCH . . . . . . . . . . . . . . . . . . . . GAUGE,PRESSURE AIR W/FITTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NAMEPLATE,MILLER SPECTRUM 625 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SWITCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . REGULATOR,AIR W/FITTINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SPACER,NYLON CAPACITOR 76MM DIAMETER . . . . . . . . . . . . . . . . . . . . . .

1 1 2 1 1 1 1 1 2 8 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 4 4 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1

+When ordering a component originally displaying a precautionary label, the label should also be ordered. To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested Replacement Parts. Model and serial number required when ordering parts from your local distributor. Spectrum 625

TM-2239 Page 3

NOTE: The ICE-40C torch is specifically for use only with this plasma cutting unit.

Item Part No. No.

1 2 3 3 4

1

5 6

2

195 110 195 111 183 427 192 059 209 298 209 299 185 833 190 220 171 248 169 231

Description ICE-40C 25ft Torch ICE-40C 50ft Torch Handle Assy, complete (1) Main Body (1) Leads, 25ft (1) Leads, 50ft (1) Switch Assembly w/spring (1) Spring, trigger assembly Push Button Switch (1) Grease, silicone (1)

See Figure 1-3 for additional consumable parts. 6 5 4 3

Ref. 195 092 / Ref. 803 224

Figure 1-2. Torch, ICE-40C To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested Replacement Parts. Model and serial number required when ordering parts from your local distributor.

TM-2239 Page 4

Spectrum 625

For extended tip use, set Amperage control to 35.

Drag Shield 204 323

Retaining Cup 192 050

Tip 204 325

Electrode 192 047

Swirl Ring 192 049 Standard Cutting

Deflector 177 888

Retaining Cup 192 050

35A Tip 192 052

Electrode

Retaining Cup 192 050

Tip 204 332

Apply silicone grease (169 231) before installing

192 048 Extended Cutting

Shield 192 203

O-Ring 169 232

Electrode 192 047

1/8” (3 mm) stand-off recommended

Gouging

CAUTION NOTE: Set air pressure to 75 PSI for cutting or 55 PSI for gouging.

FAILURE TO REPLACE WORN TIP OR ELECTRODE WILL RUIN TORCH AND VOID WARRANTY.

S ICE−40C CONSUMABLES

S

Turn off power before checking torch parts. Check before each use and hourly during operation. 207 686−A

207 686-A

Figure 1-3. Consumable Parts For ICE-40C To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested Replacement Parts. Model and serial number required when ordering parts from your local distributor.

Spectrum 625

TM-2239 Page 5

Miller Electric Mfg. Co. An Illinois Tool Works Company 1635 West Spencer Street Appleton, WI 54914 USA International Headquarters−USA USA Phone: 920-735-4505 Auto-Attended USA & Canada FAX: 920-735-4134 International FAX: 920-735-4125 European Headquarters − United Kingdom Phone: 44 (0) 1204-593493 FAX: 44 (0) 1204-598066

PRINTED IN USA

© 2007 Miller Electric Mfg. Co.