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SECTION 8: SPARE PARTS 041004/09 SECTION 8: SPARE PARTS - CONTENTS 8.1 SPARE PARTS ORDERING PROCEDURE ...............
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SECTION 8: SPARE PARTS
041004/09
SECTION 8: SPARE PARTS - CONTENTS 8.1
SPARE PARTS ORDERING PROCEDURE ......................................... SP - 4
8.2
SPARE PARTS ORDER FORM ............................................................ SP - 5
8.3.
SPARE PARTS INDEX ........................................................................ SP - 20
SECTION 8: RESERVEONDERDELEN - INHOUD 8.1
RESERVEONDERDELEN EN BESTELLING ....................................... SP - 6
8.2
BESTELFORMULIER ............................................................................. SP -7
8.3
INHOUDSOPGAVE RESERVEONDERDELEN ................................... SP -20
SECTION 8: PIÈCES DE RECHANGE - SOMMAIRE 8.1
PIÈCES DE RECHANGE ET APPROVISIONNEMENT............................SP - 8
8.2
FORMULAIRE DE COMMANDE ............................................................ SP -9
8.3
SOMMAIRE DES PIÈCES DE RECHANGE ........................................ SP -20
SECTION 8: ERSATZTEILE - INHALT 8.1
ERSATZTEILE UND ERSATZTEILBESTELLUNG ............................. SP - 10
8.2
BESTELLFORMULAR ......................................................................... SP - 11
8.3
INHALTSVERZEICHNIS ERSATZTEILE ............................................ SP - 20
CAPÍTULO 8: REPUE0STOS - ASUNTO 8.1
REPUESTOS Y PEDIDO ...................................................................... SP -12
8.2
FORMULARIO DE PEDIDO.................................................................. SP -13
8.3
ASUNTO: .............................................................................................. SP -20
KAPITEL 8: RESERVEDELE - INDHOLD: 8.1
BESTILLING AF RESERVEDELE .......................................................... SP -14
8.2
BESTILLINGSSEDDEL.......................................................................... SP -15
8.3
INDHOLDSFORTEGNELSE .................................................................. SP -20
KAPITTEL 8: RESERVEDELER - INNHOLD: 8.1
RESERVEDELER OG RESERVEDELSBESTILLING ......................... SP -16
8.2
FORMULAR BESTILLING .................................................................... SP -17
8.3
INNHOLDSFORTEGNELSE RESERVEDELER .................................. SP -20 SP -1
SECTION 8: SPARE PARTS
041004/09
CAPITOLO 8: RICAMBI - SOMMARIO 8.1
Procedura per ordinare i ricambi .......................................................... SP - 18
8.2
Modulo d’ordine ricambi ....................................................................... SP - 19
8.3
Indice dei ricambi ................................................................................. SP - 20
SP -2
SECTION 8: SPARE PARTS
SP -3
041004/09
SECTION 8: SPARE PARTS
041004/09
8.1 SPARE PARTS ORDERING PROCEDURE
Ordering Procedure To ensure delivery of your parts, when ordering please quote: · machine serial number · illustration number and item number · part number · part description · quantity required EXAMPLE: If you wanted to order 1 Panfeeder Takeup Bearing, place your order in the following fashion : Machine serial number Illustration number - 8.3.4 Item number - 29 Part number - 11.05.0241 Part description - Tape up Bearing Quantity required - 1 This information will enable us to supply the correct parts with the minimum of delay.
NOTE: For ordering spare parts related to the engine, a parts list issued by the manufacturers has been included with this manual. Follow the procedure as laid down within this parts list.
SP -4
Machine Type
Machine Serial No.
MACHINE DETAILS
Illustration Number Item No.
MANUAL DETAILS Parts No.
Part Description
Customer Address Quantity Required
8.2
Customer Name
Parts Ordering Form
SECTION 8: SPARE PARTS
SPARE PARTS ORDER FORM
SP -5
041004/09
SECTION 8: SPARE PARTS
041004/09
8.1 Reserveonderdelen en bestelling
Voor een correcte bestelling van reserveonderdelen de volgende gegevens vermelden: · Serienummer van de machine · Tekening- en positienummer · Onderdeelnummer · Onderdeelaanduiding · Bestelhoeveelheid Voorbeeld: bestelling Serienummer van de machine Tekeningnummer -8,30,4 Positienummer -29 Onderdeelnummer -11.05.0241 Onderdeelaanduiding Bestelhoeveelheid - 1 Alleen zo kunnen wij u zo snel mogelijk het juiste onderdeel leveren.
Aanwijzing: Om onderdelen voor de motor te bestellen, is de onderdelenlijst van de motorfabrikant bijgevoegd.
SP -6
Serienummer
Gegevens omtrent de machine
Tekeningnummer Positienummer Onderdeelnummer Onderdeelaanduiding
Gegevens omtrent het handboek
Adres
Datum
Bestelhoeveelheid
8.2
Naam
Bestelformulier
SECTION 8: SPARE PARTS
BESTELFORMULIER
SP -7
041004/09
SECTION 8: SPARE PARTS
041004/09
8.1 Pièces de rechange et approvisionnement
Pour obtenir un approvisionnement correct en pièces de rechange, sans retards, il faut préciser: · Numéro de série de la machine · Repère ou n° de plan · Référence de la pièce · Désignation · Quantité Exemple: COMMANDE Numéro de série de la machine Repère – 8.30,4 N° de plan -29 Référence de la pièce – 11.05.0241 Désignation Quantité - 1 Ces informations nous permettent de fournir la pièce voulue dans les meilleurs délais.
Important: Pour vos approvisionnements en pièces de rechange moteur, nous avons joint la liste des pièces de rechange du constructeur du moteur.
SP -8
Type de machine
Numéro de série
Repère N° de plan
Référence de la pièce Désignation
Informations sur le manuel opérateur
Adresse
DATE
Quantité
8.2
Informations sur la machine
Formulaire de commande Nom
SECTION 8: SPARE PARTS
FORMULAIRE DE COMMANDE
SP -9
041004/09
SECTION 8: SPARE PARTS
041004/09
8.1 ERSATZTEILE UND ERSATZTEILBESTELLUNG
Für eine korrekte und reibungslose Ersatzteilbestellung nennen Sie uns bitte: · Seriennummer der Maschine · Zeichnungs- und Positionsnummer · Teilenummer · Teilebezeichnung · Bestellmenge Beispiel: BESTELLUNG Seriennummer der Maschine Zeichnungsnummer – 8.3.4 Positionsnummer - 29 Teilenummer – 11.05.0241 Teilebezeichnung – Bestellmenge - 1 Nur so ist es uns möglich Ihnen schnellstmöglichst das richtige Teil zu liefern.
Hinweis: Zur Bestellung von Ersatzteilen für den Motor ist die Ersatzteilliste des Motorherstellers beigefügt.
SP -10
Anlagentyp
Seriennummer
Angaben zur Maschine
Zeichnungsnummer
Positionsnummer
Teilenummer Teilebezeichnung
Angaben zum Betriebsbuch
Anschrift
Datum
Bestellmenge
8.2
Name
Bestellformular
SECTION 8: SPARE PARTS
BESTELLFORMULAR
SP -11
041004/09
SECTION 8: SPARE PARTS
041004/09
8.1 Repuestos y pedido
Para pedir los repuestos de forma correcta, hay que indicar: · Número de serie de la instalación · Número de dibujo y de posición · Número de la pieza · Denominación de la pieza · La cantidad requerida EJEMPLO: Pedido Número de serie de la instalación Número de dibujo – 8.3.4 Número de posición -29 Número de pieza –11.05.0241 Denominación de la pieza Cantidad requerida - 1 Solo de esta forma es posible abastecer lo más pronto la pieza exacta.
AVISO: Para pedir los repuestos del motor hay que referirse a la anexa lista de repuestos del constructor del motor.
SP -12
Tipo de la instalación
Número de serie
Datos de la máquina
Número de dibujo
Número de posición
Número de piezas
Dirección
Denominación de la pieza
Datos del manual
Fecha
Cantidad requerida
8.2
Nombre
Formulario de pedido
SECTION 8: SPARE PARTS
FORMULARIO DE PEDIDO
SP -13
041004/09
SECTION 8: SPARE PARTS
041004/09
8.1 BESTILLING AF RESERVEDELE Bestillingsprocedure. Udfyld venligst følgende felter på bestillingssedlen: · anlæggets serienummer · illustrationsnummer og referencenummer · reservedelsnummer · reservedelsbeskrivelse · antal
EKSEMPEL: Hvis du vil bestille ONE HOPPER REAR CLAMP skal du skrive følgende: Anlæggets serienummer: FTP 500040 Illustrationsnummer: 8.3.15 Referencenummer: 12 Reservedelsnummer: 683.08.04 Reservedelsbeskrivelse: Hopper Rear Clamp Antal: 1 På den måde kan vi levere den korrekte reservedel hurtigst muligt.
BEMÆRK: Der er vedlagt en reservedelsliste fra motorfabrikanten til brug ved bestilling af reservedele til motoren. Følg ovennævnte bestillingsprocedure.
SP -14
Type
HÅNDBOGSSPECIFIKATIONER
Serienummer Illustrationsnr. Referencenr. Reservedelsnr. Beskrivelse
ANLÆGSSPECIFIKATIONER
Kundeadresse
Antal
Dato______________
8.2
Kundenavn
Bestillingsseddel
SECTION 8: SPARE PARTS
Bestillingsseddel
SP -15
041004/09
SECTION 8: SPARE PARTS
041004/09
8.1 RESERVEDELER OG ESERVEDELSBESTILLING
For en korrekt og enkel reservedelsbestilling oppgi: · Seriennummer · Tegnings- og posisjonsnummer · Delnummer · Delbetegnelse · Bestillingsmengde EKSEMPEL: BESTILLING Seriennummer - FTP 500040 Tegningsnummer -8.3.4 Posisjonsnummer -29 Delnummer -11,050,0241 Delbetegnelse - Tape up Bearing Bestillingsmengde - 1 Bare på denne måten er det mulig for oss til å levere den riktige delen snarest mulig.
Henvisning: For bestilling av reservedeler for motoren er motorprodusentens reservedelsliste vedagt.
SP -16
Anleggstype
Serienummer
Angivelser til maskinen
Tegningsnummer Posisjonsnummer Delnummer
Delbetegnelse
Angivelser til instruksjonsboken
Adresse
DATO
Bestillingsmengde
8.2
Navn
Formular bestilling
SECTION 8: SPARE PARTS
FORMULAR BESTILLING
SP -17
041004/09
SECTION 8: SPARE PARTS
8.1
041004/09
PROCEDURA PER ORDINARE I RICAMBI
Per assicurarsi la consegna dei vostri ricambi, si prega di citare: · Numero di serie della macchina · Numero dell’illustrazione e della posizione · Numero del ricambio · Descrizione del ricambio · Quantità ESEMPIO: ORDINE DI 1X RASCHIATORE Numero di serie della macchina - FKT 510052 Numero dell’illustrazione - 8.3.1 Numero della posizione - 15 Numero del ricambio - 663.03.18 Descrizione del ricambio - V-Scraper Quantità - 1 Queste informazioni ci consentiranno di fornire il corretto ricambio nel minor tempo possibile. NOTA: Per ordinare ricambi del motore, è stata inclusa in questo manuale una lista delle parti di ricambio.
SP -18
Tipo di macchina
Numero di serie Numero del della macchina disegno
Dettagli della macchina Numero della posizione
Numero del ricambio
Indirizzo
Descrizione del ricambio
Dettagli del manuale
Data
Quantità
8.2
Nome
Modulo d’ordine ricambi
SECTION 8: SPARE PARTS
MODULO D’ORDINE RICAMBI
SP -19
041004/09
SECTION 8: SPARE PARTS
8.3
SPARE PARTS INDEX
8.3.1
Main Conveyor Bottom Assembly
8.3.2
Main Conveyor Top Assembly
8.3.3
Fines Conveyor Bottom Assembly
8.3.4
Fines Conveyor Top Assembly
8.3.5
Side Conveyor Assembly
8.3.6
Side Telescopic (Towards Grid) Assembly
8.3.7
Side Telescopic (Towards Fines) Assembly
8.3.8
Feedboot Assembly
8.3.9
12Ft Reject Grid Assembly (Option)
8.3.10
14Ft Reject Grid Assembly (Option)
8.3.11
Screen Subframe Assembly
8.3.12
Screenbox 12’ x 5’ Assembly
8.3.13
Screenbox Chute Assembly
8.3.14
Chassis Assembly
8.3.14A Diesel Tank Assembly 8.3.15
Twin Track Subframe Assembly
8.3.16
12 Ft Beltfeeder Assembly
8.3.17
12 Ft Beltfeeder Cassette Assembly
8.3.18
14 Ft Beltfeeder Assembly
8.3.19
14 Ft Beltfeeder Cassette Assembly
8.3.20
Vibrating Grid Assembly (Option)
8.3.21
Vibrating Grid Shaft Assembly (Option)
8.3.22
Vibrating Twin Deck Grid Assembly (Option)
8.3.23
Double Deck Shaft Assembly
8.3.24
Double Deck Subframe Assembly
8.3.25
Engine Compartment Assembly
8.3.26
Suspension Assembly (Option) SP -20
041004/09
SECTION 8: SPARE PARTS
8.3
SPARE PARTS INDEX
8.3.27
Widespread Suspension Assembly (Option)
8.3.28
Main Lift Telescopic Assembly
8.3.29
Fines Telescopic Assembly
8.3.30
Deutz 2012 Engine Parts
8.3.31
Electrical Components
8.3.32
Undercarriage Drive Assembly
8.3.33
Cutter Canopy Assembly
8.3.34
Cutter Flails Assembly
8.3.35
Cutter Blades Assembly
8.3.36
Crashbars Assembly
8.3.37
Lightboard Assembly
8.3.38
Lightboard Wiring Diagram
8.3.39
Grease Pipes and Fittings
8.3.40
Hydraulic Diagrams
8.3.41
Hydraulic Circuit Diagram (Tracked Machine)
8.3.42
Hydraulic Circuit Diagram (Wheeled Machine)
8.3.43
Electrical Wiring Diagram - 2012C Engine
8.3.44
Electrical Wiring Diagram - Tracks Control System
8.3.45
Electrical Wiring Diagram - Engine Control Panel
8.3.46
Rear Jacking Legs
8.3.47
Boiling Box
8.3.48
Washing Screenbox
8.3.49
Hinged Sandbox
8.3.50
Twin Product Sandbox
8.3.51
Top Deck Spray Bars
8.3.52
Main Conveyor Manifold
8.3.53
Screen Manifold
SP -21
041004/09
SECTION 8: SPARE PARTS 8.3
SPARE PARTS INDEX
8.3.54
Water Manifold
8.3.55
12ft Beltfeeder Hopper Wear Plates (Upto FTP551710)
8.3.56
12ft Beltfeeder Hopper Wear Plates (From FTP551711)
8.3.57
14ft Beltfeeder Hopper Wear Plates (From FTP551711)
8.3.58
Standard Electrical Specification
8.3.59
Desert Electrical Specification
SP -22
041004/09
.
41
14
45 40 3
4
49
38
45
5
47
39
51
29
26
33
37
45
49
49
25
45
42
48
34
43
44
23
54
36
21
55
35
56
27
45
57
26
52
6
49
58
MAIN CONVEYOR BOTTOM ASSEMBLY
7
16
49
45
10
24
53
Name:
12
49
17
19
20
18
683.03.1ST
15
50
9
32
49
2
13
Figure :
22
46
49
45
31
1
45
8
11
ILLUSTRATION 8.3.1
Rev: A
ILLUSTRATION 8.3.1 Figure :
683.03.1ST
Name:
MAIN CONVEYOR BOTTOM ASSEMBLY
Item
Part No
1
20.683.03.05
1 SIDE RUBBER
2
2
20.683.03.06
0 BACK RUBBER
1
3
20.683.03.02
0 SCRAPER RUBBER
1
4
683.03.07
0 1ST LOWER SKIRT
2
5
683.03.10
0 1ST-UPPER RHS SKIRT
1
6
683.03.11
0 1ST UPPER LHS SKIRT
1
7
683.03.19
0 V-SCRAPER CLAMP
2
8
683.03.20
0 BACK PLATE
1
9
683.03.23
0 FEEDBOOT LEG
4
10
683.03.24
0 CLAMP
2
11
683.03.25
0 CLAMP
1
12
683.03.28
0 ADJUSTER BAR
1
13
683.03.33
0 FEEDBOOT WEAR PLATE
2
14
683.18.01
0 IDLER DRUM
1
15
683.03.03
0 END DRUM ADJ. RHS
2
16
683.03.18
0 V-SCRAPER
1
17
683.03.30
0 SIDE GUARD LEFT
1
18
683.03.31
0 SIDE GUARD RIGHT
1
19
683.03.21
0 RHS FEEDBOOT
1
20
683.03.22
0 LHS FEEDBOOT
1
21
683.03.01
2 1ST ELEMENT MWA
1
22
11.05.0234
0 BEARING
2
23
19.22.0789
0 ROLLER BASE PLT
1
24
19.22.4020
0 WING ROLLER
2
25
19.22.4689
0 CENTRE ROLLER
1
26
19.30.1119
0 DISC RTN ROLLER
2
27
683.08.54
0 DISC RETURN NIP GUARD
2
28
12.01.2841
0 KWIK CLIP
2
Rev Description
Rev:
A
Qty
NOT SHOWN
29
683.03.39
0 DISC RETURN LOWERED NIP GUARD
1
ILLUSTRATION 8.3.1 Figure :
683.03.1ST
Name:
MAIN CONVEYOR BOTTOM ASSEMBLY
Item
Part No
31
26.44.12040
0 BOLT
4
32
26.44.12040
0 BOLT
4
33
26.44.12040
0 BOLT
4
34
26.44.12040
0 BOLT
4
35
26.44.12040
0 BOLT
4
36
26.44.10030
0 BOLT
2
37
26.44.12040
0 BOLT
4
38
26.44.20070
0 BOLT
2
39
26.44.12050
0 BOLT
6
40
26.44.12040
0 BOLT
4
41
26.44.16070
0 BOLT
4
42
12.08.0002
0 8MM "U" BOLT
2
43
12.08.0001
0 M12 U BOLT
2
44
32.02.01010
0 FLAT WASHER
1
45
32.02.01012
0 FLAT WASHER
1
46
32.02.01016
0 FLAT WASHER
1
47
32.02.01020
0 FLAT WASHER
1
48
26.24.00010
0 NYLOC NUT
1
49
26.24.00012
0 NYLOC NUT
1
50
26.24.00016
0 NYLOC NUT
1
51
26.24.00020
0 NYLOC NUT
1
52
38.03.10130
0 PIN
2
53
10.01.1101
0 M/M ADAPTOR
2
54
10.12.0023
0 BONDED SEAL
2
55
68301/09
0 MAIN CONVEYOR-IDLER GREASE PIPE
1
56
10.02.1206
0 90 BLOCK ELBOW
2
57
10.03.1100
0 1/8 M/F BULKHEAD ADAPTER
2
58
31.18.02000
0 GREASE NIPPLE
2
[REPORT END]
Rev Description
Rev:
A
Qty
.
18
9
51
29
27
56
57 53 31 33 32
54
58
53
46
55
57
45
26
59
36
24
44
57
50
2
16
7
43
52
49
12
56
56
6
5
38
57
54
57
53
20
25
53
10
60
22
28
4
21
42
56
3
1
5
13
52
19
39
41
40
23
58
54
15
58
MAIN CONVEYOR TOP ASSEMBLY
53
48
37
52
34
Name:
52
17
14
683.03.2ND
47
57
8
Figure :
30
61
53
35
ILLUSTRATION 8.3.2
Rev: A
ILLUSTRATION 8.3.2 Figure :
683.03.2ND
Name:
MAIN CONVEYOR TOP ASSEMBLY
Item
Part No
1
20.683.03.01
1 ROSTA SCRAPER
1
2
20.683.03.03
1 SPREADER RUBBER
1
3
683.03.13
0 COUPLING GUARD
1
4
683.03.14
0 ROSTA BRACKET
1
5
683.03.15
1 ROSTA CLAMP
2
6
683.03.32
1 BEACON MNT
1
7
683.18.06.01
1 SHAFT
1
8
683.03.10
0 1ST-UPPER RHS SKIRT
1
9
683.03.11
0 1ST UPPER LHS SKIRT
1
10
683.18.06
1 DRIVE DRUM
1
11
M20PN
0 PLAIN NUT
6
12
683.03.05
0 HEAD SECTION RHS
1
13
683.03.06
0 HEAD SECTION LHS
1
14
683.03.09
0 2ND-UPPER LHS SKIRT
1
15
683.03.12
0 TORQUE ARM
1
16
683.03.16
1 SPREADER PLATE
1
17
683.03.08
0 2ND-UPPER RHS SKIRT
1
18
683.03.02
2 2ND-ELEMENT MWA
1
19
10.25.4216
0 MOTOR
1
Rev Description
Rev:
A
Qty
UPTO SERIAL NO:FTP541296 ECO1394
19
10.25.5216
0 HYDRAULIC MOTOR
1
FROM SERIAL NO:FTP541297 ECO1394
20
11.05.0229
0 FLANGE BEARING
2
21
13.05.0200
0 SHRINK COUPLING
1
22
13.05.0201
0 COUPLING
2
23
13.10.0227
0 ROSTA TENSIONER
2
24
19.22.0789
0 ROLLER BASE PLT
3
25
19.22.4020
0 WING ROLLER
6
26
19.22.4689
0 CENTRE ROLLER
3
27
19.30.1119
0 DISC RTN ROLLER
1
ILLUSTRATION 8.3.2 Figure :
683.03.2ND
Name:
MAIN CONVEYOR TOP ASSEMBLY
Item
Part No
28
20.683.03.04
0 SKIRT END RUBBER
2
29
20.693.03.01
0 MAIN/SCREEN RUBBER CURTAIN
1
30
683.08.54
0 DISC RETURN NIP GUARD
1
31
693.03.24.01
0 HANGER ANGLE MNT`S
1
32
693.03.24.02
0 CHAIN
2
33
693.03.26.01
0 CURTAIN HANGER CLAMP
1
34
14.89.0008
0 HAZARD BEACON
1
35
20.03.68301
0 MAIN CONVEYOR BELT
1
36
683.03.17
0 SPREADER PIVOT
4
37
26.44.10040
0 BOLT
2
38
26.44.10040
0 BOLT
4
39
26.44.16070
0 BOLT
4
40
26.44.10030
0 BOLT
2
41
26.44.16060
0 BOLT
4
42
26.44.12050
0 BOLT
5
43
26.44.12040
0 BOLT
4
44
26.44.12040
0 BOLT
5
45
26.44.16060
0 BOLT
6
46
26.44.20070
0 BOLT
4
47
26.44.10030
0 BOLT
2
48
26.44.12040
0 BOLT
4
49
12.08.0001
0 M12 U BOLT
2
50
12.08.0002
0 8MM "U" BOLT
2
51
26.44.12040
0 BOLT
4
52
32.02.01010
0 FLAT WASHER
1
53
32.02.01012
0 FLAT WASHER
1
54
32.02.01016
0 FLAT WASHER
1
55
32.02.01020
0 FLAT WASHER
1
56
26.24.00010
0 NYLOC NUT
1
Rev Description
Rev:
A
Qty
ILLUSTRATION 8.3.2 Figure :
683.03.2ND
Name:
MAIN CONVEYOR TOP ASSEMBLY
Item
Part No
57
Rev:
A
Rev Description
Qty
26.24.00012
0 NYLOC NUT
1
58
26.24.00016
0 NYLOC NUT
1
59
26.24.00020
0 NYLOC NUT
1
60
31.18.02000
0 GREASE NIPPLE
2
61
380308160
0 PIN
2
[REPORT END]
37 36
49
43
54
35
14
34
52
48
13
51 9
1
10
53
20
45
18
26
21
7
48
51
8
12
27
16
23
51
48
17
46
31
51
4
33
47
52
50
30
15
29
28
49
32
FINES CONVEYOR BOTTOM ASSEMBLY
41
51
48
5
48
Name:
38
48
51
6
25
683.04.1ST
39
42
51
24
22
Figure :
40
48
44
11
3
19
2
ILLUSTRATION 8.3.3
Rev: A
ILLUSTRATION 8.3.3 Figure :
683.04.1ST
Name:
FINES CONVEYOR BOTTOM ASSEMBLY
Item
Part No
1
683.04.05
0 ADJUSTER BAR
2
2
683.04.08
1 FINES FEEDBOOT
1
3
683.04.18
0 SIDE GUARD (RHS)
1
4
683.04.19
0 SIDE GUARD
1
5
683.03.19
0 V-SCRAPER CLAMP
2
6
20.683.04.01
0 FINES SCRAPER RUBBER
1
7
683.04.01
3 FINES-1ST_MWA
1
8
683.04.10
1 FINES LIFT BOLT UP MEMBER
1
9
683.04.16
0 FINES GUARD
1
10
683.04.17
0 BACK GUARD
1
11
683.03.18
0 V-SCRAPER
1
12
693.04.13.01
0 FEEDBOOT SKIRT CLAMP (FRONT RHS)
2
13
683.04.03
0 END DRUM ADJ. RHS
2
14
11.05.0234
0 BEARING
2
15
19.22.0937
0 ROLLER BASE PLT
1
16
19.22.4020
0 WING ROLLER
2
17
19.22.4837
0 CENTRE ROLLER
1
18
19.25.1319
0 PLAIN RTN ROLLER
1
19
693.04.10
0 BACK CLAMP
1
20
693.18.01
0 IDLER DRUM
1
21
693.04.11.01
0 NIP GUARD PLATE
1
22
693.04.14.01
0 FEEDBOOT SKIRT CLAMP (SHORT)
2
23
20.683.04.03
0 SIDE RUBBER
2
24
20.683.04.04
0 SIDE RUBBER
1
25
26.44.12040
0 BOLT
6
26
26.44.12040
0 BOLT
12
27
26.44.12040
0 BOLT
4
28
12.08.0002
0 8MM "U" BOLT
2
29
12.08.0001
0 M12 U BOLT
2
Rev Description
Rev:
A
Qty
ILLUSTRATION 8.3.3 Figure :
683.04.1ST
Name:
FINES CONVEYOR BOTTOM ASSEMBLY
Item
Part No
30
380308070
0 PIN
2
31
26.44.10030
0 BOLT
2
32
26.44.16050
0 BOLT
6
33
380308150
0 PIN
1
34
26.44.12040
0 BOLT
6
35
31.18.02000
0 GREASE NIPPLE
2
36
10.03.1100
0 1/8 M/F BULKHEAD ADAPTER
2
37
10.02.1206
0 90 BLOCK ELBOW
2
38
68301/07
0 GREASE PIPE
1
39
10.12.0023
0 BONDED SEAL
2
40
10.01.1101
0 M/M ADAPTOR
2
41
26.44.16070
0 BOLT
4
42
26.44.12040
0 BOLT
4
43
26.44.12050
0 BOLT
6
44
26.44.12040
0 BOLT
4
45
380308080
0 PIN
2
46
380308120
0 PIN
2
47
32.02.01010
0 FLAT WASHER
1
48
32.02.01012
0 FLAT WASHER
1
49
32.02.01016
0 FLAT WASHER
1
50
26.24.00010
0 NYLOC NUT
1
51
26.24.00012
0 NYLOC NUT
1
52
26.24.00016
0 NYLOC NUT
1
53
683.04.27
2 SIDE GUARD ASSY-LHS
1
54
683.04.26
1 SIDE GUARD ASSY-RHS
1
[REPORT END]
Rev Description
Rev:
A
Qty
.
52
53
54 36 42 46
48 9
55
42
6
46
16
13
32
46
35
42
56
43
29
3
42
39
10
47
30
4
5
2
33
1
43
45
46
8
41
47
46
34
42
19
31
12
11
24
21
20
22
23
25
18
FINES CONVEYOR TOP ASSEMBLY
17
44
28
15
14
Name:
51
38
47
683.04.2ND
50
27
57
26
43
Figure :
49
7
40
37
ILLUSTRATION 8.3.4
Rev: A
ILLUSTRATION 8.3.4 Figure :
683.04.2ND
Name:
FINES CONVEYOR TOP ASSEMBLY
Item
Part No
1
20.683.04.02
1 ROSTA SCRAPER
1
2
683.04.13
0 MTG BRACKET
2
3
683.04.14
0 HEAD DRUM SCRAPER
1
4
683.04.15
0 ROSTA CLAMP
1
5
693.04.15
0 TORQUE ARM ASM
1
6
693.04.11.01
0 NIP GUARD PLATE
1
7
683.04.11
1 BOLT ON TELESCOPIC FIXING
1
8
683.04.12
0 CHEESE GUARD ASM.
1
9
683.04.02
0 FINES CONVEYOR SECOND
1
10
10.25.4216
0 MOTOR
1
Rev Description
Rev:
A
Qty
UPTO SERIAL NO:FTP541296
10
10.25.5216
0 HYDRAULIC MOTOR
1
FROM SERIAL NO:FTP541297
11
11.05.0229
0 FLANGE BEARING
2
12
13.05.0200
0 SHRINK COUPLING
1
13
13.10.0227
0 ROSTA TENSIONER
2
14
19.22.0937
0 ROLLER BASE PLT
1
15
19.22.4020
0 WING ROLLER
2
16
19.22.4837
0 CENTRE ROLLER
1
17
19.25.1319
0 PLAIN RTN ROLLER
1
18
693.04.09
0 ADJUSTER PLATE
1
19
693.04.20
0 COUPLING GUARD
1
20
693.18.06
1 DRIVE DRUM
1
21
693.18.06.01
1 SHAFT
1
22
12.31.0013
0 CONV DUST SUPPRESSION KIT
1
(OPTIONAL) CAN BE FITTED TO SIDES, MAIN AND FINES CONVEYORS.
23
12.33.0019
0 HOSE
1
(OPTIONAL)
24
13.05.0201
0 COUPLING
1
25
20.03.68303
0 FINES CONV. BELT
1
26
683.42.09
1 LIGHTBOARD MOUNTING
1
27
683.42.17
0 LIGHTBOARD MOUNTING RHS
1
ILLUSTRATION 8.3.4 Figure :
683.04.2ND
Name:
FINES CONVEYOR TOP ASSEMBLY
Item
Part No
28
26.44.12040
0 BOLT
4
29
12.08.0002
0 8MM "U" BOLT
2
30
12.08.0001
0 M12 U BOLT
2
31
26.44.12050
0 BOLT
5
32
26.44.12040
0 BOLT
2
33
26.44.16060
0 BOLT
4
34
26.44.10030
0 BOLT
4
35
26.44.16070
0 BOLT
4
36
26.44.12040
0 BOLT
2
37
26.44.16060
0 BOLT
4
38
26.44.20050
0 BOLT
2
39
26.44.12040
0 BOLT
1
40
380308120
0 PIN
1
41
32.02.01010
0 FLAT WASHER
1
42
32.02.01012
0 FLAT WASHER
1
43
32.02.01016
0 FLAT WASHER
1
44
32.02.01020
0 FLAT WASHER
1
45
26.24.00010
0 NYLOC NUT
1
46
26.24.00012
0 NYLOC NUT
1
47
26.24.00016
0 NYLOC NUT
1
48
26.44.00020
0 NUT
1
49
10.01.1101
0 M/M ADAPTOR
2
50
10.12.0023
0 BONDED SEAL
2
51
68301/05
0 FINES CONVEYOR-MOTOR SIDE GREASE PIPE
1
52
10.02.1206
0 90 BLOCK ELBOW
2
53
10.03.1100
0 1/8 M/F BULKHEAD ADAPTER
2
54
31.18.02000
0 GREASE NIPPLE
2
55
683.04.29
0 FINES CONVEYOR BOLT-ON TRANSPORT BRACKET
1
Rev Description
Rev:
A
Qty
(FOR RINSER ONLY)
56
683.04.34
0 FINES CONVEYOR BOLT-ON TRANSPORT BRACKET (FOR RINSER ONLY)
1
ILLUSTRATION 8.3.4 Figure :
683.04.2ND
Name:
FINES CONVEYOR TOP ASSEMBLY
Item
Part No
57
000.42.01
[REPORT END]
Rev Description 0 SDC ALUMINUIM LIGHTING BOARD
Rev:
A
Qty 1
17
34
8
2 28 6
25
33
36
4 36
20
33
5
24
10
23
41
33
35
21
42
13
32
38
43
11
18 36
39
12 1
40
36
33 22
SIDE CONVEYOR ASSEMBLY
31
26
31
Name:
37
34
683.06
9
15
16
19
Figure :
3
34
31
14
27
29
30
7
ILLUSTRATION 8.3.5
Rev: A
ILLUSTRATION 8.3.5 Figure :
683.06
Name:
SIDE CONVEYOR ASSEMBLY
Item
Part No
1
683.06.04
1 TORQUE ARM
1
2
683.06.05
1 RETURN ROLLER MNT
2
3
683.06.07
0 BELT HOOP
6
4
683.14.05
0 SIDE CONV. TRANS BCKT- REAR
1
5
683.18.03
1 DRIVE DRUM
1
6
683.06.02
0 T PIECE
1
7
683.06.03
1 CHEESE GUARD
1
8
683.06.06
2 NIP GUARD
2
9
683.06.01
1 MAIN WELDED ASM- RIGHT
1
9
683.06.50
1 SIDE CONVEYOR LHS MWA
1
10
683.14.06
1 SIDE CONV. TRANSPORT ARM
1
11
10.25.4210
0 HYDRAULIC MOTOR
1
Rev Description
Rev:
A
Qty
UPTO SERIAL NO:FTP541296 ECO 1394
11
10.25.5210
0 HYDRAULIC MOTOR
1
FROM SERIAL NO:FTP541297 ECO 1394
12
11.02.0210
0 PILLOW BLOCK
2
13
13.05.0203
0 SHRINK COUPLING
1
14
19.22.0022
0 ROLLER BASE PLT
1
15
19.22.4020
0 WING ROLLER
2
16
19.22.4018
0 CENTRE ROLLER
1
17
19.25.0710
0 PLAIN RTN ROLLER
2
18
693.06.13.01
0 COUPLING GUARD
1
19
20.03.68304
0 SIDE CONVEYOR
1
20
26.44.12040
0 BOLT
4
21
26.44.10030
0 BOLT
2
22
26.44.16070
0 BOLT
4
23
26.44.16070
0 BOLT
4
24
26.44.16130
0 BOLT
4
25
26.44.16050
0 BOLT
8
26
26.44.12050
0 BOLT
8
ILLUSTRATION 8.3.5 Figure :
683.06
Name:
SIDE CONVEYOR ASSEMBLY
Item
Part No
27
26.44.12040
0 BOLT
4
28
12.08.0003
0 M10 U BOLT
2
29
12.08.0002
0 8MM "U" BOLT
2
30
12.08.0001
0 M12 U BOLT
2
31
32.02.01012
0 FLAT WASHER
1
32
32.02.01010
0 FLAT WASHER
1
33
32.02.01016
0 FLAT WASHER
1
34
26.24.00012
0 NYLOC NUT
1
35
26.24.00010
0 NYLOC NUT
1
36
26.24.00016
0 NYLOC NUT
1
37
693.06.18
0 SIDE CONV HINGE PIN
1
38
10.12.0023
0 BONDED SEAL
2
39
10.02.1206
0 90 BLOCK ELBOW
2
40
10.03.1100
0 1/8 M/F BULKHEAD ADAPTER
2
41
10.01.1101
0 M/M ADAPTOR
2
42
68301/01
0 GREASE PIPE
1
43
31.18.02000
0 GREASE NIPPLE
2
[REPORT END]
Rev Description
Rev:
A
Qty
.
ILLUSTRATION 8.3.6 693.30_TWD_GRID
Name:
SIDE TELESCOPICS TOWARDS GRID
Rev:
11
5
10
4
1
6
7
3
2
9
8
Figure :
A
ILLUSTRATION 8.3.6 Figure :
693.30_TWD_GRID
Name:
SIDE TELESCOPICS TOWARDS GRID
Item
Part No
1
693.30.01
0 INNER TOWARDS GRID
1
2
693.30.02
1 OUTER TOWARDS GRID
1
3
693.30.05
0 STOPPER
2
4
10.28.0106
0 HYDRAULIC RAM
1
5
26.44.16120
0 BOLT
2
6
32.02.01016
0 FLAT WASHER
4
7
26.24.00016
0 NYLOC NUT
2
8
38.03.10110
0 PIN
2
9
380308100
0 PIN
1
10
380312140
0 380312140 PIN
2
11
693.24.18
1 S/C BASE UNITS TEL MTG. BLOCK
1
[REPORT END]
Rev Description
Rev:
A
Qty
ILLUSTRATION 8.3.7 693.30_TWD_FINES
Name:
SIDE TELESCOPICS TOWARDS FINES
Rev:
13
1
6
12
7
11
5
8
4
2
3
10
9
Figure :
A
ILLUSTRATION 8.3.7 Figure :
693.30_TWD_FINES
Name:
SIDE TELESCOPICS TOWARDS FINES
Item
Part No
1
683.30.09
0 RAM EXTENSION PLATE
2
2
693.30.03
0 INNER TOWARDS FINES
1
3
693.30.04
2 OUTER TOWARDS FINES
1
4
693.30.05
0 STOPPER
2
5
10.28.0705
0 HYDRAULIC RAM
1
6
26.44.16120
0 BOLT
2
7
32.02.01016
0 FLAT WASHER
4
8
26.24.00016
0 NYLOC NUT
2
9
38.03.10110
0 PIN
2
10
380308100
0 PIN
2
11
380308140
0 PIN
2
12
380312140
0 380312140 PIN
2
13
693.24.18
1 S/C BASE UNITS TEL MTG. BLOCK
1
Rev Description
ECO2173
[REPORT END]
Rev:
A
Qty
19
47
43
45
4
44
47
18
52
25
49
40
51
39
45 41
47
47
45
30
6
45
53
38
47
8
28
29
24
13
47
42
50
1
26
16
48
2
27
47
47
46
37
7
23 45 34
36
12
21
17
35
45
47
FEEDBOOT ASSEMBLY
11
31
20
33
Name:
45
3
12
683.24
10
22
32
45
47
14
Figure :
5
9
15
ILLUSTRATION 8.3.8
Rev: A
ILLUSTRATION 8.3.8 Figure :
683.24
Name:
FEEDBOOT ASSEMBLY
Item
Part No
1
20.683.24.01
0 FEEDBOOT HOPPER SIDE RUBBER
1
2
20.683.24.04
0 FEEDBOOT HOPPER WALL BACK RUBBER
1
3
20.683.24.06
0 SIDE RUBBER
2
4
20.683.24.07
0 BASE RETURN SCRAPER
1
5
20.683.24.03
0 RETURN SCRAPER RUBBER
1
6
683.24.02
0 END DRUM ADJUSTER- RIGHT
1
7
683.18.02
0 IDLER DRUM
1
8
683.24.03
0 END DRUM ADJUSTER
1
9
683.24.05
0 MIDDLE GRADE PIVOT
1
9
683.24.06
0 OVERSIZE PIVOT
1
10
683.24.13
0 SCRAPER CLAMP-SHORT
1
11
683.24.14
0 SCRAPER CLAMP-LONG
1
12
683.24.15
0 DEFLECTOR PLATE
1
Rev:
Rev Description
A
Qty
NOT INCLUDED IN LHS FEEDBOOT ASM
13
683.24.18
0 BACK RUBBER CLAMP
1
14
683.24.20
0 PADDLE RIGHT
1
15
683.24.21
0 PADDLE LEFT
1
16
683.24.22
0 DEFLECTOR PLATE
1
NOT INCLUDED IN LHS FEEDBOOT ASM
17
683.24.23
0 BACK WALL EXTENSION
1
18
683.24.24.
0 BASEUNIT GUARD
1
19
683.24.25
0 BASE RETURN CLAMP
1
20
20.683.24.05
0 FEEDBOOT HOPPER SIDE WALL RUBBER
1
21
683.24.08
0 REAR GUARD
1
22
683.24.09
0 LEFT GUARD
1
23
683.24.10
0 RIGHT GUARD
1
24
683.24.11
0 REAR CLAMP
1
25
683.24.01
1 RHS FEEDBOOT MWA
1
25
683.24.12
1 LHS FEEDBOOT MWA
1
26
683.24.07
0 FEEDBOOT HOPPER
1
ILLUSTRATION 8.3.8 Figure :
683.24
Name:
FEEDBOOT ASSEMBLY
Item
Part No
27
11.02.0210
0 PILLOW BLOCK
1
28
19.22.0022
0 ROLLER BASE PLT
1
29
19.22.4020
0 WING ROLLER
2
30
19.22.4018
0 CENTRE ROLLER
1
31
693.24.09
0 SIDE CLAMP
2
32
26.44.12030
0 BOLT
2
33
26.44.12050
0 BOLT
5
34
26.44.12040
0 BOLT
4
35
26.44.12050
0 BOLT
3
36
26.44.12040
0 BOLT
4
37
26.44.16070
0 BOLT
2
38
26.44.12040
0 BOLT
4
39
26.44.12040
0 BOLT
4
40
26.44.30100
0 BOLT
4
41
12.08.0001
0 M12 U BOLT
2
42
12.08.0002
0 8MM "U" BOLT
2
43
26.44.12050
0 BOLT
5
44
26.44.12050
0 BOLT
3
45
32.02.01012
0 FLAT WASHER
1
46
32.02.01016
0 FLAT WASHER
1
47
26.24.00012
0 NYLOC NUT
1
48
26.24.00016
0 NYLOC NUT
1
49
26.24.00030
0 NUT
1
50
26.22.00020
0 20MM HEX NUT
1
51
380310080
0 380310080 PIN
2
52
380312140
0 380312140 PIN
2
53
683.24.27
0 BEARING ADJUSTER UNDERSIDE FLAT
2
[REPORT END]
Rev Description
Rev:
A
Qty
.
25
29
31
6
33
24 29
31
31
29
23
11
12
1
35
4
8
2
21 29 31
7
30 29 22
12 Ft REJECT GRID ASSEMBLY (OPTION)
14
32
31
16
17
3
29
Name:
34
13
29
36
31
683.09
18
29
20
Figure :
15
5
26
19
9
10
27
31
ILLUSTRATION 8.3.9
Rev: A
ILLUSTRATION 8.3.9 Figure :
683.09
Name:
12 Ft REJECT GRID ASSEMBLY (OPTION)
Item
Part No
1
683.09.06
0 CENTRE CROSSMEMBER WELD ASSEMBLY
1
2
683.09.07
0 FRONT CROSSMEMBER ASSMEBLY
1
3
683.09.01
0 BACK PLATE ASSEMBLY
1
4
683.09.02
3 U - FRAME
1
5
683.09.08
2 GRID FLAP
1
6
683.09.09
0 INNER TELESCOPIC ASSEMBLY
3
7
683.09.13
2 GRID FLAP
1
8
683.09.14
0 GROUSER BAR GUIDE - 4"
1
8
683.09.22
0 GROUSER BAR GUIDE 6"
1
9
683.09.17
0 GROUSER BAR
10
683.09.18
0 4" GROUSER BAR MTG. ANGLE
1
10
683.09.20
0 6" GROUSER BAR MTG. ANGLE
1
11
683.09.19
0 GROUSER BAR GUIDE - 4"
1
11
683.09.21
0 GROUSER BAR GUIDE 6"
1
12
683.09.03
1 GRID SIDE (LFT) WELD ASSEMBLY
1
13
683.09.04
1 GRID SIDE (RGT) WELD ASSEMBLY
1
14
10.28.0106
0 HYDRAULIC RAM
2
15
683.09.23.01
0 RUBBER CLAMP
2
16
683.09.02.15
1 RUBBER SHROUD MTG PLATE
1
17
20.683.09.01
0
1
Rev:
Rev Description
A
Qty
28
1 PIECE OLD TYPE RUBBER ECO 1073 (IF GRID HAS BEEN FITTED WITH ONE PIECE RUBBER IT SHOULD BE REPLACED BY ITEMS 17,18 AND 19)
17
20.683.09.01
1 GRID SHROUD RUBBER 12FT
1
18
20.683.09.02
1 GRID SHROUD RUBBER SIDE
2
19
663.09.30.01
0 SHROUD RUBBER CLAMP
4
20
26.44.16055
0 BOLT
56
21
26.44.16050
0 BOLT
4
22
26.44.12040
0 BOLT
2
23
26.44.16050
0 BOLT
5
24
26.44.16060
0 BOLT
3
ILLUSTRATION 8.3.9 Figure :
683.09
Name:
12 Ft REJECT GRID ASSEMBLY (OPTION)
Item
Part No
25
26.44.16050
0 BOLT
3
26
26.44.16055
0 BOLT
4
27
26.44.16080
0 BOLT
6
28
32.02.01012
0 FLAT WASHER
1
29
32.02.01016
0 FLAT WASHER
1
30
26.24.00012
0 NYLOC NUT
1
31
26.24.00016
0 NYLOC NUT
1
32
38.02.08150
0 PIN
3
33
380308140
0 PIN
2
34
380308170
0 380308170_PIN
2
35
380208130
0 380208130 PIN
2
36
683.09.50
0 MANUAL TIPPING GRID EXTENSION BOX
1
Rev Description
(TIPPING GRID EXTENSION BOX, ONLY TO BE USED ON MANUAL TIPPING GRID)
[REPORT END]
Rev:
A
Qty
.
32
30
26
35
12
19
18
28
30
33
31 29
25 1
7
2
4
32
16
13
30
24
20
9
33
30
36
22 32
6
10
8
5
32
30
23
37
11
15
17
14
14FT TIPPING GRID
32
32
Name:
30
30
391.09
27
21
Figure :
32
3
ILLUSTRATION 8.3.10
Rev: A
ILLUSTRATION 8.3.10 Figure :
391.09
Name:
14FT TIPPING GRID
Item
Part No
1
10.28.0106
0 HYDRAULIC RAM - CLOSED 737 / STROKE 540
2
2
683.09.09
0 INNER TELESCOPIC ASSEMBLY
3
3
391.09.01
1 BACK PLATE MWA
1
4
391.09.02
3 U - FRAME
1
5
391.09.06
0 CENTRE CROSSMEMBER MWA
1
6
391.09.07
1 FRONT CROSSMEMBER ASM
1
7
391.09.18
0 4" GROUSER BAR MTG
1
7
391.09.20
0 6" GROUSER BAR MTG
1
8
391.09.14
0 4" GROUSER BAR GUIDE
1
8
391.09.21
0 6" GROUSER BAR GUIDE
1
9
391.09.19
0 4" GROUSER BAR GUIDE
1
9
391.09.22
0 6" GROUSER BAR GUIDE
1
10
391.09.23
0 RUBBER CLAMP
2
11
683.09.03
1 GRID SIDE (LFT) WELD ASSEMBLY
1
12
683.09.04
1 GRID SIDE (RGT) WELD ASSEMBLY
1
13
683.09.08
2 GRID FLAP
1
14
683.09.13
2 GRID FLAP
1
15
683.09.17
0 GROUSER BAR
16
12.09.0022
0 DMP522C RUB GRID MNT
3
17
683.09.23
0 RUBBER CLAMP
2
18
20.391.09.03
0 GRID SHROUD RUBBER 14/16FT SIDE
2
Rev:
Rev Description
A
Qty
23
ECO 1073
19
391.09.35
0 14FT SHROUD RUBBER CLAMP
4
ECO 1073
20
20.391.09.01
0 GRID SHROUD RUBBER
1
ECO 1073 1 PIECE OLD TYPE (IF GRID HAS BEEN FITTED WITH ON EPIECE RUBBER IT SHOULD BE REPLACED BY ITEMS 18, 19 & 20)
20
20.391.09.01
1 GRID SHROUD RUBBER 14FT
1
ECO 1073
21
26.44.16080
0 BOLT
6
22
26.44.16055
0 BOLT
56
23
26.44.16050
0 SET SCREW
4
ILLUSTRATION 8.3.10 Figure :
391.09
Name:
14FT TIPPING GRID
Item
Part No
24
26.44.16050
0 SET SCREW
5
25
26.44.12040
0 SET SCREW
2
26
26.44.16050
0 SET SCREW
3
27
26.44.16055
0 BOLT
4
28
26.44.16060
0 16 X 60 8.8 SET SCREW
3
29
32.02.01012
0 FLAT WASHER
1
30
32.02.01016
0 FLAT WASHER
1
31
26.24.00012
0 M12 NYLOC NUT
1
32
26.24.00016
0 M16 NYLOC NUT
1
33
38.02.08150
0 PIN
3
34
380308140
0 380308140 PIN
2
35
380308170
0 380308170_PIN
2
36
380208130
0 380208130 PIN
2
37
20.391.09.04
0 GRID SHROUD RUBBER 14FT LHS
2
[REPORT END]
Rev:
Rev Description
A
Qty
.
ILLUSTRATION 8.3.11 683.11B
Name:
SCREEN SUBFRAME ASM(FROM FTP541372)
Rev:
11
8
19
18
17
4
15
16
18
19
6
20
13
3
10
2
9
14
5
12
1
21
7
Figure :
B
ILLUSTRATION 8.3.11 Figure :
683.11B
Name:
SCREEN SUBFRAME ASM(FROM FTP541372)
Item
Part No
1
12.15.6060
0 PLASTIC INSERT
8
2
20.683.11.01
0 20.15.0003 - TOP DECK CUSHION
2
3
20.683.11.02
0 20.15.0003 - TOP DECK CUSHION
2
4
683.11.01
7 SUBFRAME MWA
1
5
683.11.03
5 FOOTWAY ASM
2
6
683.11.07
3 FOOTWAY ASM - UPPER
1
7
683.11.11
2 HANDRAIL - RHS
1
8
683.11.12
2 HANDRAIL - LHS
1
9
683.11.13
1 REAR HANDRAIL
1
10
683.11.14
1 683 CATWALK OUTRIGGER-LADDER MNT
1
11
683.11.15
1 683 CATWALK OUTRIGGER-KICKPLATE
1
12
683.11.16
1 683 UPPER CATWALK OUTRIGGER RHS
1
13
683.11.17
1 683 UPPER CATWALK OUTRIGGER LHS
1
14
694.11.11
0 GATE
1
15
883.11.02
3 CATWALK OUTRIGGER
4
16
26.44.16070
0 BOLT
2
17
26.44.16120
0 BOLT
2
18
32.02.01016
0 FLAT WASHER
1
19
26.24.00016
0 NYLOC NUT
1
20
683.14.19
0 683 CATWALK ACCESS LADDER
1
21
683.11.18
0 FOOTWAY ASM - UPPER
1
[REPORT END]
Rev Description
Rev:
B
Qty
74
8
12
69
46
51
71
75
77 66
13
73
5
11
62
45
71
65
64
78
75
61
80
75
71
26
81
73
4
23
21
32
42
35
36
75
31
38
71
27
77
44
57
53
73
30
37
72
81
16
33
76
76
24
15
76
54
39
58
72
1
3
55
72
74
41
2
70
6
74
7
40
56
14
60
75
34
71
22
59
75 71
SCREENBOX 12' X 5' ASSEMBLY
75
74
78
49
10
Name:
75
71
79
29
68
77
9
683.10
71
67
28
73
17
Figure :
63
50
25
47
52
48
43
ILLUSTRATION 8.3.12
Rev: A
ILLUSTRATION 8.3.12 Figure :
683.10
Name:
SCREENBOX 12' X 5' ASSEMBLY
Item
Part No
1
KEY.MET.18X11X5
0 KEY 18X11X50MM
2
2
KEY_IMP_3_8X5_1
0 KEY
1
3
13.06.4205
0 COUPLING INSERT
1
4
20.683.10.01
0 SCREEN SIDE RUBBER
1
5
20.683.10.02
0 BACK RUBBER
1
6
20.683.10.03
0 SCREEN FEED-IN RUBBER
1
7
683.10.08
0 MOTOR MTG PLATE
1
8
683.10.10
0 BALANCE PLATE
1
9
683.10.11
0 FEED-IN BOX ASM
1
10
683.10.12
0 WEAR PLATE
2
11
683.10.13
0 RHS RUBBER CLAMP
1
12
683.10.14
0 LHS RUBBER CLAMP
1
13
683.10.15
0 BACK CLAMP
2
14
683.10.18
0 SHAFT GUARD
1
15
683.10.19
0 SCREEN WEIGHT
2
16
683.10.20
0 SCREEN WEIGHT
4
17
683.10.17.01
0 CAM PLATE
21
683.10.04
2 END TENSION FRAME
1
22
683.10.05
0 SHAFT HOUSING ASM
1
23
683.10.06
0 SCREEN SHAFT
1
Rev Description
Rev:
A
Qty
12
UPTO SERIAL NO:FTP520583 ECO 239
23
683.10.06
1 SCREEN SHAFT
1
FROM SERIAL NO:FTP520584 ECO 239
24
683.10.07
0 DRIVE/ WEIGHT COVER
1
25
683.10.09
0 COVER
1
26
683.10.16.01
0 END PLATE
4
27
683.10.01
1 RHS SCREEN WALL ASM
1
28
683.10.02
0 SIDE WALL ASM LHS
1
29
683.10.03
3 SIDE TENSION FRAME
1
30
683.45.07.01
0 BEARING HOUSING
2
ILLUSTRATION 8.3.12 Figure :
683.10
Name:
SCREENBOX 12' X 5' ASSEMBLY
Item
Part No
31
10.18.6075
0 OIL SEAL
2
32
10.18.6076
0 OIL SEAL
2
33
10.18.6074
0 O RING
2
34
10.25.3118
0 HYDRAULIC MOTOR
1
35
10.28.0161
1 HYDRAULIC RAM
5
36
11.00.0148
0 BEARING
2
37
12.11.0025
0 SPRING
8
38
12.00.0100
0 CIRCLIP
1
39
13.06.4005
0 COUPLING
1
40
13.04.8410
0 TAPERLOCK BUSH
1
41
13.06.4105
0 TAPER BORE COUPLING
1
42
17.00.0006
0 TENSION BAR
3
43
20.15.0003
0 CUSHION RUBBER
3
44
683.45.08
0 BEARING CAP
2
45
693.10.43
0 BOLT ON ANCHORS LHS
2
46
693.10.44
0 BOLT ON ANCHORS (RHS)
2
47
693.10.12
0 END MESH CLAMP
4
48
693.10.47
0 END MESH CLAMP
1
49
693.10.48
0 END MESH CLAMP
1
50
20.15.0030
0 CUSHION RUBBER
6
51
26.44.10050
0 BOLT
4
52
26.01.16110
0 COACH BOLT M16 X 110
3
53
26.54.12040
0 COUNTER SUNK SOCKET HEAD
6
54
26.44.12040
0 BOLT
8
55
26.44.12040
0 BOLT
5
56
26.30.20100
0 BOLT (HSFG) NUT INCUDED
4
57
26.44.12040
0 BOLT
6
58
26.44.16080
0 BOLT
2
59
26.50.10035
0 CAP HEAD SCREW
4
Rev Description
Rev:
A
Qty
ILLUSTRATION 8.3.12 Figure :
683.10
Name:
SCREENBOX 12' X 5' ASSEMBLY
Item
Part No
60
26.44.10050
0 BOLT
6
61
26.44.12040
0 BOLT
6
62
26.44.12040
0 BOLT
6
63
26.44.12040
0 BOLT
5
64
26.30.16045
0 BOLT (HSFG) NUT INCUDED
65
25.44.24170
0 BOLT
2
66
26.30.16045
0 BOLT (HSFG) NUT INCUDED
1
67
26.44.12040
0 BOLT
8
68
26.30.20060
0 HSFG BOLT
2
69
26.30.20060
0 HSFG BOLT
2
70
26.30.20110
0 BOLT (HSFG) NUT INCUDED
8
71
32.02.01010
0 FLAT WASHER
1
72
32.02.01012
0 FLAT WASHER
1
73
32.02.01016
0 FLAT WASHER
1
74
32.02.01020
0 FLAT WASHER
1
75
26.24.00010
0 NYLOC NUT
1
76
26.24.00012
0 NYLOC NUT
1
77
26.24.00016
0 NYLOC NUT
1
78
25.24.00024
0 NUT
1
78
683.10.22
0 SCREEN EXTENSION FLAPS
2
79
38.09.05075
0 PIN
4
80
38.09.06050
0 PIN
2
81
683.10.64.01
0 SCREENBOX TRANSPORT BRACKET
4
[REPORT END]
Rev Description
Rev:
A
Qty
28
ILLUSTRATION 8.3.13 683.23.01A
Name:
SCREENBOX CHUTE ASSEMBLY
Rev:
7
2
1
3
4
5
6
Figure :
A
ILLUSTRATION 8.3.13 Figure :
683.23.01A
Name:
SCREENBOX CHUTE ASSEMBLY
Item
Part No
1
20.693.23.03
0 SCREEN CHUTE/FEEDBOOT RUBBER
1
2
683.23.01
0 CHUTES
1
3
683.23.02
0 CHUTE RUBBER CLAMP
1
4
26.24.00012
0 NYLOC NUT
6
5
32.02.01012
0 FLAT WASHER
6
6
26.44.12050
0 BOLT
6
7
380308130
0 PIN
2
[REPORT END]
Rev Description
Rev:
A
Qty
3
4
13
55
20 56 21
22
5
10
51
8
49
45
49
37
47
31
43
44
35
43
41
50
36
11
9
49
34
18
43
49
15
43 32
16
12 53 17 48 42
26
25
24
23
33
CHASSIS ASSEMBLY
38
51
52
Name:
19
45
46
683.01
7
54
39
30
Figure :
40
45
51
29
27
ILLUSTRATION 8.3.14
Rev: A
ILLUSTRATION 8.3.14 Figure :
683.01
Name:
CHASSIS ASSEMBLY
Item
Part No
3
683.01.05
Rev:
Rev Description 0 JACKING LEG FOOT
A
Qty 1
(WHEELED)
4
683.01.06
0 JACKING LEG INNER
1
(WHEELED)
5
683.14.04
0 ACCESS STEPS
1
6
000.13.01
0 FUEL TANK METAL STRAP
3
7
683.01.03
0 JACKING LEG OUTER - RGT
1
(WHEELED)
8
683.14.01
1 TOOLBOX MWA
1
9
683.14.02
0 TOOLBOX LID
1
10
683.14.03
1 ACCESS PLATFORM
1
11
683.01.01
9 CHASSIS MWA
1
12
000.14.02
0 TOOLBOX
1
13
10.28.0110
0 HYDRAULIC RAM
1
(WHEELED)
15
14.02.0020
0 REMOTE STOP
2
16
693.29.02
0 SPRAYBAR MANIFOLD
1
17
SEE_NOTE_5
0 SEE HYDRAULIC DIAGRAM
1
18
SEE_NOTE_5
0 SEE HYDRAULIC DIAGRAM
1
19
693.01.08
1 LONG J/LEG OUTER UNIT
2
FROM SERIAL NO:FTP530896 ECO 778 (WHEELED & TRACKED)
20
10.28.0708
0 HYDRAULIC RAM
2
FROM SERIAL NO:FTP530896 ECO 778 (WHEELED & TRACKED)
21
693.01.09
3 LONG J/LEG INNER
2
FROM SERIAL NO:FTP530896 ECO 778 (WHEELED & TRACKED)
22
693.01.17
0 JACK LEG FOOT
2
FROM SERIAL NO:FTP530896 ECO 778 (WHEELED & TRACKED)
23
683.50.08
1 OUTER JACK LEG MWA
2
(WHEELED & TRACKED SUBFRAME)
24
10.28.0715
0 HYDRAULIC RAM
2
(WHEELED & TRACKED SUBFRAME)
25
683.50.09
1 INNER JACK LEG MWA
2
(WHEELED & TRACKED SUBFRAME)
26
683.50.10
0 JACKING LEG FOOT
2
(WHEELED & TRACKED SUBFRAME)
27
683.01.02
2 BRACE RHS
1
27
683.01.04
2 BRACE LHS
1
ILLUSTRATION 8.3.14 Figure :
683.01
Name:
CHASSIS ASSEMBLY
Item
Part No
29
683.43.10
Rev:
Rev Description 0 W&T BRACE DOOR - RHS
A
Qty 1
(WHEELED & TRACKED)
29
683.43.11
0 W&T BRACE DOOR - LHS
1
(WHEELED & TRACKED)
30
26.44.24080
0 BOLT
2
31
26.44.16070
0 BOLT
1
32
26.44.12040
0 BOLT
4
33
26.44.10070
0 BOLT
4
34
26.44.12060
0 BOLT
4
35
26.44.12045
0 BOLT
2
36
26.44.12060
0 BOLT
2
37
26.44.08070
0 BOLT
3
38
26.44.20060
0 BOLT
8
39
26.44.20070
0 BOLT
4
40
26.44.20060
0 BOLT
7
41
32.02.01008
0 FLAT WASHER
1
42
32.02.01010
0 FLAT WASHER
1
43
32.02.01012
0 FLAT WASHER
1
44
32.02.01016
0 FLAT WASHER
1
45
32.02.01020
0 FLAT WASHER
1
46
32.02.01024
0 FLAT WASHER
1
47
26.24.00008
0 NYLOC NUT
1
48
26.24.00010
0 NYLOC NUT
1
49
26.24.00012
0 NYLOC NUT
1
50
26.24.00016
0 NYLOC NUT
1
51
26.24.00020
0 NYLOC NUT
1
52
26.24.00024
0 NYLOC NUT
1
53
380312170
0 PIN
2
54
683.38.01.02
0 PIN
2
55
12.02.0017
0 DRAWBAR PIN
2
56
380308200
0 PIN
2
.
ILLUSTRATION 8.3.14A
7
6
3
Rev:
2
DIESEL TANK ASM
5
Name:
1
683.01.09A
4
Figure :
A
ILLUSTRATION 8.3.14A Figure :
683.01.09A
Name:
DIESEL TANK ASM
Item
Part No
1
12.01.0013
0 FUEL FILLER CAP
1
2
12.75.0005
0 FUEL GAUGE 72 GAL
1
3
12.01.0012
0 FUEL TANK
1
4
000.13.01
0 FUEL TANK METAL STRAP
2
5
20.000.13.01
0 FUEL TANK PADDING RUBBER
4
6
683.01.09
1 FUEL TANK MOUNTING
1
7
20.000.13.02
1 TANK RUBBER
2
[REPORT END]
Rev:
Rev Description
A
Qty
ILLUSTRATION 8.3.15 683.50
Name:
TWIN TRACK SUBFRAME ASSEMBLY
Rev:
10
11
6
4
12
12
5
11
1
7
2
3
9
11
12
11
8
12
Figure :
A
ILLUSTRATION 8.3.15 Figure :
683.50
Name:
TWIN TRACK SUBFRAME ASSEMBLY
Item
Part No
1
683.50.02
8 TRACK SUBFRAME MWA
1
2
12.95.0595-LHS
0 LHS TRACK
1
3
12.95.0595-RHS
0 RHS TRACK
1
4
683.50.05
0 LEADOUT LHS
1
5
683.50.06
0 LEADOUT RHS
1
6
683.50.04
0 TRACK STREGTHENER BRACKET
2
7
26.44.20070
0 BOLT
4
8
26.44.20070
0 BOLT
14
9
26.44.20070
0 BOLT
8
10
26.44.20070
0 BOLT
2
11
32.02.01020
0 FLAT WASHER
1
12
26.24.00020
0 NYLOC NUT
1
[REPORT END]
Rev Description
Rev:
A
Qty
1
69
31
7
11
59
66
66
70
59
25
58
23
30
66
29
62
59
41
20
12
58
36
67
8
18
62
62
54
58
59
42
2
3
63
28
52
64
19
59
10
63
39
62
24
51
16
58
66
38
60
43
63
13
6
58
46
47
73
49
50
62
58
44
4
59
62
72
60
58
14
64
74
62
27
75
5
40
62
76
62
58
77
58
45
48
35
9
22
15
26
12 Ft BELTFEEDER ASSEMBLY
68
65
55
21
Name:
32
61
34
683.08
68
67
71
Figure :
56
33
62
57
58
17
ILLUSTRATION 8.3.16
Rev: A
ILLUSTRATION 8.3.16 Figure :
683.08
Name:
12 Ft BELTFEEDER ASSEMBLY
Item
Part No
1
10.28.0711
Rev Description 0 HYDRAULIC RAM
Rev:
A
Qty 2
(683 TRACKED ONLY)
2
10.25.4217
0 HYDRAULIC MOTOR
1
(683 - UPTO SERIAL NO:FTP541296 ECO 1394) (390 - UPTO SERIAL NO:FKB540204 ECO1394) (798 - UPTO SERIAL NO:FTV540588 ECO1769)
2
10.25.5217
0 HYDRAULIC MOTOR
1
(683 - FROM SERIAL NO:FTP541297 ECO 1394) (390 - FROM SERIAL NO:FKB540205 ECO1394) (798 - FROM SERIAL NO:FTV540589 ECO1769)
3
13.03.7717
0 TOOTH SPROCKET
1
4
13.10.0227
0 ROSTA TENSIONER
2
5
20.683.08.01
1 SCRAPER RUBBER
1
6
20.683.08.02
0 HALF MOON RUBBER
2
7
20.683.08.03
0 HOPPER SIDE RUBBER
1
8
20.683.08.04
0 END RUBBER
1
9
20.683.08.05
0 ANTI- ROLL BACK RUBB
1
10
683.08.02
11
683.08.03
0 HOPPER SIDE CLAMP
6
12
683.08.04
0 HOPPER END CLAMP
1
13
683.08.05
0 SIDE DOOR ASM
4
14
683.08.07
0 HOOD RIGHT
1
15
683.08.08
1 HOOD LEFT
1
16
683.08.20
0 HOOD LID
1
17
683.08.78
0 REAR DOOR ASM
1
10 BELTFEEDER FRAME MWA
1
STANDARDISED TO 14Ft ECO 1285
18
12.02.0031
0 KING PIN
1
19
683.08.23
1 SUPPORT LEG ASM
1
(683 TRACKED ONLY)
20
683.08.24
1 SUZIE PLATE
1
21
683.08.25
0 BLANKING PLT
1
(683 - UPTO SERIAL NO:FTP530933 ECO 653) (798 - UPTO SERIAL NO:FTV530563 ECO653)
21
683.08.25
1 BLANKING PLT
1
(683 - FROM SERIAL NO:FTP530934 ECO 653) (798 - FROM SERIAL NO:FTV530564 ECO653)
22
683.08.26
0 SCRAPER ASM MWA
1
23
683.08.29
0 HOPPER SIDE CLAMP
1
23
683.08.30
0 HOPPER SIDE CLAMP
1
ILLUSTRATION 8.3.16 Figure :
683.08
Name:
12 Ft BELTFEEDER ASSEMBLY
Item
Part No
24
683.08.31
0 HALF MOON RUBBER CLAMP
2
25
683.08.32
1 SUPPORT LEG ASM
1
Rev Description
Rev:
A
Qty
(683 TRACKED ONLY)
26
683.08.37
1 SPROCKET GUARD
1
(683 - UPTO SERIAL NO:FTP530907 ECO 624) (798 - UPTO SERIAL NO:FTV530563 ECO624)
26
683.08.37
2 SPROCKET GUARD
1
(683 - FROM SERIAL NO:FTP530908 ECO 624) (798 - FROM SERIAL NO:FTV530564 ECO624)
27
683.08.39
0 SPROCKET GUARD-REAR
1
28
683.08.40
0 DEADBOX PLATE
1
29
683.08.42
0 FLAP COVER
1
30
683.08.43
5 TELESCOPIC LEG INNER (WHEELED)
2
31
683.08.44
0 BOTTOM LEG STABILISER
1
32
683.08.45
0 CROSS ANGLE LEG STABILISER
1
33
683.08.46
0 DRAWBAR
1
34
683.08.47
0 DRAWBAR SUPPORT MEMBER
1
35
683.03.25
0 CLAMP
1
36
683.14.10
1 SIDE CONVEYOR TRANSPORT BRKT
2
37
20.03.68302
0 BELT (PLAIN)
1
NOT SHOWN
38
683.08.67
1 BELTFEEDER GUARD
1
(683 - UPTO SERIAL NO:FTP530907 ECO 624) (798 - UPTO SERIAL NO:FTV530563 ECO624)
38
683.08.67
2 BELTFEEDER GUARD
1
(683 - FROM SERIAL NO:FTP530908 ECO 624) (798 - FROM SERIAL NO:FTV530564 ECO624)
39
13.04.8852
0 TAPERLOCK BUSH
1
40
683.08.100
0 CHOPPER RAM MNT
1
(OPTIONAL) ECO 1285
41
26.44.12040
0 BOLT
4
42
26.44.12050
0 BOLT
8
43
26.44.12040
0 BOLT
4
44
26.44.12040
0 BOLT
6
45
26.44.12040
0 BOLT
2
46
26.44.20060
0 BOLT
8
47
26.44.12040
0 BOLT
1
48
26.44.12050
0 BOLT
4
ILLUSTRATION 8.3.16 Figure :
683.08
Name:
12 Ft BELTFEEDER ASSEMBLY
Item
Part No
49
26.44.12040
0 BOLT
2
50
26.44.16060
0 BOLT
3
51
26.44.20070
0 BOLT
4
52
26.44.16070
0 BOLT
4
54
26.44.16060
0 BOLT
4
55
26.44.12040
0 BOLT
4
56
26.44.24080
0 BOLT
2
57
26.44.12040
0 BOLT
2
58
32.02.01012
0 FLAT WASHER
1
59
32.02.01016
0 FLAT WASHER
1
60
32.02.01020
0 FLAT WASHER
1
61
32.02.01024
0 FLAT WASHER
1
62
26.24.00012
0 NYLOC NUT
1
63
26.24.00016
0 NYLOC NUT
1
64
26.24.00020
0 NYLOC NUT
1
65
26.24.00024
0 NYLOC NUT
1
66
26.24.00012
0 NYLOC NUT
1
67
12.02.0017
0 DRAWBAR PIN
1
68
380308170
0 380308170_PIN
2
69
380308180
0 PIN
2
70
683.38.01.01
0 JACKING LEG PIN
2
71
380308150
0 PIN
1
72
10.01.1101
0 M/M ADAPTOR
2
73
10.12.0023
0 BONDED SEAL
2
74
68301/13
0 GREASE PIPE
1
75
10.02.1206
0 90 BLOCK ELBOW
2
76
10.03.1100
0 1/8 M/F BULKHEAD ADAPTER
2
77
31.18.02000
0 GREASE NIPPLE
2
[REPORT END]
Rev Description
Rev:
A
Qty
15
23
38
44
43
18
52
17
14
32
1 49
48
50
33
37
8
42
45
7
36
28
12
50
27
31
50
26
21
4
45
1
35
34
22
50
45
41
24
52
44
12 Ft BELTFEEDER CASSETTE ASSEMBLY
39
45
11
3
Name:
51
5
30
683.08.CA
46
40
16
10
6
19
Figure :
9
13
46
51
18
25
20
2
29
ILLUSTRATION 8.3.17
Rev: A
ILLUSTRATION 8.3.17 Figure :
683.08.CA
Name:
12 Ft BELTFEEDER CASSETTE ASSEMBLY
Item
Part No
1
11.02.0250
0 PILLOW BLOCK BEARING
4
2
11.06.0320
0 IDLER
2
3
13.03.7776
0 TOOTH SPROCKET
1
4
13.05.0201
0 COUPLING
2
5
19.22.1119
0 CENTRE ROLLER
6
19.22.5102
0 GUIDE ROLLER
4
7
19.30.1119
0 DISC RTN ROLLER
1
8
20.03.68302
0 BELT (PLAIN)
1
9
683.18.04
0 IDLER DRUM
1
10
683.08.09
0 CASSETTE MWA
1
11
683.08.10
0 QUAD ROLLER CLAMP
2
12
683.08.11
0 TRIP ROLLER CLAMP
6
13
683.08.12
1 ADJUSTER ASM
1
14
683.08.13
1 BEARING ADJUSTMENT SLIDER
1
15
683.08.13
1 BEARING ADJUSTMENT SLIDER
1
16
683.08.14
0 DRUM SCRAPER
1
17
683.08.15
0 ADJUSTER
2
18
683.08.16
0 ADJUSTER BAR
2
19
683.08.18
0 SPROCKET SPACER
1
Rev Description
Rev:
A
Qty
13
UPTO SERIAL NO:FTP530907 ECO624
19
683.08.18
1 SPROCKET SPACER
1
FROM SERIAL NO:FTP530908 ECO624
20
683.08.19
0 SPROCKET SPACER
1
21
683.08.33
2 SIDE GUARD
1
22
683.08.34
2 SIDE GUARD
2
23
683.08.35
2 REAR GUARD
1
24
683.08.36
1 NON DRIVE SIDE GUARD
1
25
683.08.38
1 SIDE GUARD
1
26
683.18.05
0 BELTFEEDER HEAD DRUM
1
UPTO SERIAL NO:FTP530907 ECO624
26
683.18.05
1 DRIVE DRUM FROM SERIAL NO:FTP530908 ECO624
1
ILLUSTRATION 8.3.17 Figure :
683.08.CA
Name:
12 Ft BELTFEEDER CASSETTE ASSEMBLY
Item
Part No
27
683.18.05.02
Rev Description 0 SHAFT
Rev:
A
Qty 1
UPTO SERIAL NO:FTP530907 ECO624
27
683.18.05.02
1 SHAFT
1
FROM SERIAL NO:FTP530908 ECO624
28
683.08.54
0 DISC RETURN NIP GUARD
1
29
13.05.0088
0 CHAIN (MTRS)
1
30
13.04.9354
0 TAPERLOCK BUSH
1
31
683.08.51
0 UNDERSIDE GUARD-LARGE
2
32
683.08.52
1 UNDERSIDE GUARD-SMALL (LHS)
1
33
683.08.53
1 UNDERSIDE GUARD-SMALL (RHS)
1
34
26.44.20070
0 BOLT
2
35
26.44.12040
0 BOLT
4
36
26.44.12040
0 BOLT
3
37
26.44.10030
0 BOLT
2
38
26.44.20070
0 BOLT
2
39
26.44.16050
0 BOLT
2
40
26.44.16060
0 BOLT
2
41
26.44.12040
0 BOLT
2
42
26.44.12040
0 BOLT
4
43
30.22.00016
0 1" HEX NUT
2
44
32.02.01020
0 FLAT WASHER
1
45
32.02.01012
0 FLAT WASHER
1
46
32.02.01016
0 FLAT WASHER
1
47
32.02.01020
0 FLAT WASHER
1
48
32.02.01010
0 FLAT WASHER
2
49
26.24.00010
0 NYLOC NUT
2
50
26.24.00012
0 NYLOC NUT
1
51
26.24.00016
0 NYLOC NUT
1
52
26.24.00020
0 NYLOC NUT
1
[REPORT END]
.
9
63
21
8
62
39
61
67
55
53
54
55
38
59
64 37 64
56 18
33
15
26
4
66
65
63
17
35 56 51
61
68
71
59
60
72
69
55
57
57
70
41
44
49
73
29
20
31
50
60 56
6
55
59
34
55
48
47 59
12
10
14
59
11
14 Ft BELFEEDER ASSEMBLY
30
59
1
61
27
22
3
60
Name:
59
25
19
59
55
7
53
2
23
46
56
13
683.08A
56
40
28
59
24
43
59
42
Figure :
59
16
5
45
36
59
55
32
55
ILLUSTRATION 8.3.18
Rev: A
ILLUSTRATION 8.3.18 Figure :
683.08A
Name:
14 Ft BELFEEDER ASSEMBLY
Item
Part No
1
683.08.101.01
Rev Description 2 14FT HOPPER CLOSER PLATE TO SUIT V. GRID
Rev:
A
Qty 1
(VIBRATING GRID ONLY)
1
683.08.102.01
1 14FT HOPPER CLOSER PLATE TO SUIT T. GRID
1
(REJECT GRID ONLY)
2
13.03.7717
0 TOOTH SPROCKET
1
3
20.683.08.05
0 ANTI- ROLL BACK RUBB
1
4
20.683.08.08
0 BF HOPPER END RUBBER
1
5
20.683.08.07
0 BF HOPPER SIDE RUBBER
2
6
683.03.25
0 CLAMP
1
7
683.08.79
0 DEADBOX PLATE
1
8
683.08.46
0 DRAWBAR
1
9
683.08.47
0 DRAWBAR SUPPORT MEMBER
1
10
20.683.08.02
0 HALF MOON RUBBER
2
11
683.08.31
0 HALF MOON RUBBER CLAMP
2
12
683.08.08
1 HOOD LEFT
1
13
683.08.20
0 HOOD LID
1
14
683.08.07
0 HOOD RIGHT
1
15
683.08.04
0 HOPPER END CLAMP
1
16
683.08.03
0 HOPPER SIDE CLAMP
8
17
10.28.0711
0 HYDRAULIC RAM
2
(683 TRACKED ONLY)
18
12.02.0031
0 KING PIN
1
19
683.08.80
0 MIDDLE MEMBER
1
20
10.25.4217
0 HYDRAULIC MOTOR
1
(683- UPTO SERIAL NO:FTP541296 ECO1394) (390 - UPTO SERIAL NO:FKB540204 ECO1394)
20
10.25.5217
0 HYDRAULIC MOTOR
1
(683 - FROM SERIAL NO:FTP541297 ECO1394) (390 - FROM SERIAL NO:FKB540205 ECO1394)
21
683.08.78
0 REAR DOOR ASM
1
22
20.683.08.01
1 SCRAPER RUBBER
1
23
683.08.26
0 SCRAPER ASM MWA
1
24
683.08.39
0 SPROCKET GUARD-REAR
1
25
683.08.23
1 SUPPORT LEG ASM
1
(683 TRACKED ONLY)
ILLUSTRATION 8.3.18 Figure :
683.08A
Name:
14 Ft BELFEEDER ASSEMBLY
Item
Part No
26
683.08.32
Rev Description 1 SUPPORT LEG ASM
Rev:
A
Qty 1
(683 TRACKED ONLY)
27
13.04.8852
0 TAPERLOCK BUSH
1
28
683.08.70
4 BELTFEEDER FRAME MWA
1
29
683.08.77
1 SIDE DOOR ASM
6
30
683.08.24
1 SUZIE PLATE
1
31
683.08.67
2 BELTFEEDER GUARD
1
32
683.08.37
2 SPROCKET GUARD
1
33
683.08.43
5 TELESCOPIC LEG INNER (WHEELED)
2
34
13.10.0227
0 ROSTA TENSIONER
2
35
683.14.10
1 SIDE CONVEYOR TRANSPORT BRKT
2
36
683.08.100
0 CHOPPER RAM MNT
1
ECO 1285
37
683.08.44
0 BOTTOM LEG STABILISER
1
38
683.08.45
0 CROSS ANGLE LEG STABILISER
1
39
26.44.12040
0 BOLT
4
40
26.44.12050
0 BOLT
8
41
26.44.12040
0 BOLT
4
42
26.44.12040
0 BOLT
6
43
26.44.12040
0 BOLT
2
44
26.44.20060
0 BOLT
8
45
26.44.12040
0 BOLT
1
46
26.44.16060
0 BOLT
3
47
26.44.12050
0 BOLT
4
48
26.44.12040
0 BOLT
2
49
26.44.20070
0 BOLT
4
50
26.44.16070
0 BOLT
4
51
26.44.16060
0 BOLT
4
53
26.44.24080
0 BOLT
2
54
26.44.12040
0 BOLT
2
55
32.02.01012
0 FLAT WASHER
1
ILLUSTRATION 8.3.18 Figure :
683.08A
Name:
14 Ft BELFEEDER ASSEMBLY
Item
Part No
56
32.02.01016
0 FLAT WASHER
1
57
32.02.01020
0 FLAT WASHER
1
58
32.02.01024
0 FLAT WASHER
1
59
26.24.00012
0 NYLOC NUT
1
60
26.24.00016
0 NYLOC NUT
1
61
26.24.00020
0 NYLOC NUT
1
62
26.24.00024
0 NYLOC NUT
1
63
12.02.0017
0 DRAWBAR PIN
1
64
380308170
0 380308170_PIN
2
65
380308180
0 PIN
2
66
683.38.01.01
0 JACKING LEG PIN
2
67
380308150
0 PIN
2
68
10.01.1101
0 M/M ADAPTOR
2
69
10.12.0023
0 BONDED SEAL
2
70
68301/13
0 BELTFEEDER-IDLER DRUM GREASE PIPE
1
71
10.02.1206
0 90 BLOCK ELBOW
2
72
10.03.1100
0 1/8 M/F BULKHEAD ADAPTER
2
73
31.18.02000
0 GREASE NIPPLE
2
[REPORT END]
Rev Description
Rev:
A
Qty
19
12
41
53
9
8
11
13 3 4 52
44 40
27
34
2
32
24
6
25
17
50
7
45
1
39
28
45
37
30
29
35
50
5
22
20
50
45
38
18
52
44
36
14 Ft BELTFEEDER CASSETTE ASSEMBLY
46
43
31
Name:
51
14
48
23
683.08B
26
10
15
49
33
Figure :
42
46
51
16
21
ILLUSTRATION 8.3.19
Rev: A
ILLUSTRATION 8.3.19 Figure :
683.08B
Name:
14 Ft BELTFEEDER CASSETTE ASSEMBLY
Item
Part No
1
19.25.5102
0 E ROLLER
4
2
683.08.75
0 UNDERSIDE GUARD (LHS
2
3
683.18.04.02
0 SHAFT
1
4
683.18.04.04
0 BEARING HOLDER
2
5
13.05.0201
0 COUPLING
2
6
13.04.9354
0 TAPERLOCK BUSH
1
7
11.02.0250
0 PILLOW BLOCK BEARING
4
8
683.08.16
0 ADJUSTER BAR
2
9
683.08.15
0 ADJUSTER
2
10
19.22.1119
0 CENTRE ROLLER
Rev Description
Rev:
A
Qty
16
ECO2066
11
683.08.13
1 BEARING ADJUSTMENT SLIDER
1
12
683.08.13
1 BEARING ADJUSTMENT SLIDER
1
13
683.18.04
0 IDLER DRUM
1
14
683.08.54
0 DISC RETURN NIP GUARD
1
15
19.30.1119
0 DISC RTN ROLLER
1
16
683.08.14
0 DRUM SCRAPER
1
17
KEY.MET.18X11X5
0 KEY 18X11X50MM
1
18
683.08.36
1 NON DRIVE SIDE GUARD
1
19
683.08.35
2 REAR GUARD
1
20
683.08.73
2 SIDE GUARD
2
21
683.08.74
2 SIDE GUARD
1
22
683.08.81
1 SIDE GUARD
2
23
683.08.19
0 SPROCKET SPACER
1
24
683.08.11
0 TRIP ROLLER CLAMP
10
25
683.08.76
0 UNDERSIDE GUARD (RHS)
2
26
683.08.12
1 ADJUSTER ASM
1
27
683.08.71
2 CASSETTE MWA
1
28
683.18.05
1 DRIVE DRUM
1
29
683.18.05.02
1 SHAFT
1
ILLUSTRATION 8.3.19 Figure :
683.08B
Name:
14 Ft BELTFEEDER CASSETTE ASSEMBLY
Item
Part No
30
683.08.72
3 SIDE GUARD
1
31
683.08.18
1 SPROCKET SPACER
1
32
13.03.7776
0 TOOTH SPROCKET
1
33
11.06.0320
0 IDLER
2
34
13.05.0088
0 CHAIN (MTRS)
1
35
20.03.68305
0 683 B/FEEDER (14FT)
1
36
26.44.20070
0 BOLT
2
37
26.44.12040
0 BOLT
3
38
26.44.12040
0 BOLT
2
39
26.44.12040
0 BOLT
4
40
26.44.20070
0 BOLT
2
41
26.44.16050
0 BOLT
2
42
26.44.16060
0 BOLT
2
43
26.44.10030
0 BOLT
2
44
32.02.01020
0 FLAT WASHER
1
45
32.02.01012
0 FLAT WASHER
1
46
32.02.01016
0 FLAT WASHER
1
47
32.02.01020
0 FLAT WASHER
1
48
32.02.01010
0 FLAT WASHER
2
49
26.24.00010
0 NYLOC NUT
2
50
26.24.00012
0 NYLOC NUT
1
51
26.24.00016
0 NYLOC NUT
1
52
26.24.00020
0 NYLOC NUT
1
53
683.03.28.02
0 1" BSW NUT
2
[REPORT END]
Rev Description
Rev:
A
Qty
.
8
35
34
33
32 23
5
25
18 42 45
15
1
11
29
19
45
46
48
38 45
30
39
13
16
31
10
3
4
9
6
2
17
14
20
22
7
47
44
37
VIBRATING GRID ASSEMBLY
12
46
43
Name:
45
43
36
683.14
40
41
28
Figure :
27
26
21
24
ILLUSTRATION 8.3.20
Rev: A
ILLUSTRATION 8.3.20 Figure :
683.14
Name:
VIBRATING GRID ASSEMBLY
Item
Part No
1
380308080
0 PIN
2
2
380308180
0 PIN
2
3
380308200
0 PIN
2
4
380308220
0 PIN
2
5
683.46.14
0 BOLT ON SHROUD MTG MEMBER
2
6
12.02.0017
0 DRAWBAR PIN
2
7
683.45.03
0 FEEDIN C-MEMBER
1
8
683.45.01
0 GRID DISCHARGE C-MEMBER
1
9
10.28.0142
0 HYDRAULIC RAM
2
10
683.47.08
0 LIFT RAM INNER LEGS
2
11
683.46.06
0 LOWER SHROUD LHS
1
12
683.46.05
0 LOWER SHROUD RHS
1
13
12.09.3003
0 RUBBER SPRING BUTT
20
14
683.46.09
0 SHROUD CORNER PLT
2
15
683.46.12
0 SINGLE DECK HINGE PLATE
4
16
683.46.08
0 SPRING CLAMP
17
683.45.36
0 TRIPLE SPRING MNT - LHS
1
18
683.45.35
0 TRIPLE SPRING MNT - RHS
1
19
683.45.12
1 DOUBLE SPRING MNT ASM
2
20
683.47.07
1 LIFT RAM OUTER LEG (LHS)
1
21
683.47.06
1 LIFT RAM OUTER LEG (RHS)
1
22
683.46.04
1 LOWER SHROUD BACK
1
23
683.46.07
1 LOWER SHROUD FRONT
1
24
683.46.02
1 SHROUD RHS
1
25
683.45.05
1 SIDE PLATE ASM LHS
1
26
683.45.04
1 SIDE PLATE ASM RHS
1
27
683.45F
1 SINGLE DECK SHAFT ASSY - PHANTOM
1
28
683.48.01
2 T-BAR CASSETTE 4"
3
28
683.48.02
2 T-BAR CASSETTE 5"
3
Rev Description
Rev:
A
Qty
20
ILLUSTRATION 8.3.20 Figure :
683.14
Name:
VIBRATING GRID ASSEMBLY
Item
Part No
28
683.48.03
2 T-BAR CASSETTE 6"
3
28
683.48.04
2 T-BAR CASSETTE - 80MM
3
29
683.46.01
2 VIBRATING GRID SUBFRAME
1
30
683.46.03
3 SHROUD LHS
1
31
12.11.0027
0 SPRING
32
683.49.03
0 SIDE CLAMPING ANGLE (MESH OPTION)
2
33
683.49.02
0 MESH MTG (MESH OPTION)
6
34
683.49.01
0 MESH MTG (MESH OPTION)
2
35
683.49.04
0 CLAMPING ANGLE (MESH OPTION)
6
36
26.44.20060
0 BOLT
6
37
26.44.24180
0 BOLT
4
38
26.30.20060
0 HSFG BOLT
4
39
26.30.20060
0 HSFG BOLT
5
40
26.30.20070
0 BOLT & NUT
10
41
26.44.20070
0 BOLT
42
26.30.20060
0 HSFG BOLT
43
32.02.01020
0 FLAT WASHER
1
44
32.02.01024
0 FLAT WASHER
1
45
32.12.01020
0 HARDENED WASHER
1
46
26.24.00020
0 NYLOC NUT
1
47
26.24.00024
0 NYLOC NUT
1
48
380308200
0 PIN
2
49
683.48.05
0 T-BAR CASSETTE - 7"
3
[REPORT END]
Rev Description
Rev:
A
Qty
10
6 14
.
10
34
24
34
31
25
13
26
30
38
27
32
28
31
1
34
12
5
17
4
3
29
32
VIBRATING GRID SHAFT
31
6
Name:
14
2
683.45F
9
8
19
21
23
22
Figure :
18
11
7
20
15
16
ILLUSTRATION 8.3.21
Rev: A
ILLUSTRATION 8.3.21 Figure :
683.45F
Name:
VIBRATING GRID SHAFT
Item
Part No
1
683.45.11
0 ADDITIONAL WEIGHT
4
2
11.00.0148
0 BEARING
2
3
683.45.08
0 BEARING CAP
2
4
683.45.07
0 BEARING HOUSING
2
5
683.45.02
0 CENTRE C-MEMBER
1
6
12.00.0100
0 CIRCLIP
1
7
13.06.4005
0 COUPLING
2
8
13.06.4205
0 COUPLING INSERT
1
9
683.45.14
0 DRIVE BRACKET
2
10
10.25.3151
0 HYDRAULIC MOTOR
1
11
KEY.MET.10X8X25
0 KEY
1
12
KEY.MET.18X11X5
0 KEY
2
13
683.45.15
0 MOTOR MNT PLATE
1
14
683.45.16
0 MOTOR TOP/BOTTOM GUARD
2
15
10.18.6075
0 OIL SEAL
2
16
10.18.6076
0 OIL SEAL
2
17
683.45.06
0 SHAFT
1
18
13.04.8440
0 TAPERLOCK BUSH
1
19
13.04.8447
0 TAPERLOCK BUSH
1
20
13.04.8854
0 TAPERLOCK BUSH
2
21
683.45.10
1 COUNTER WEIGHT
2
22
683.45.17
1 NON-DRIVE GUARD
1
23
10.18.6074
0 O RING
2
24
26.44.16120
0 BOLT
4
25
26.44.16070
0 BOLT
4
26
26.44.12050
0 BOLT
4
27
26.30.20070
0 BOLT & NUT
4
28
26.44.16080
0 BOLT
3
29
26.30.20060
0 HSFG BOLT
4
Rev Description
Rev:
A
Qty
ILLUSTRATION 8.3.21 Figure :
683.45F
Name:
VIBRATING GRID SHAFT
Item
Part No
30
32.02.01012
0 FLAT WASHER
1
31
32.02.01016
0 FLAT WASHER
1
32
32.02.01024
0 FLAT WASHER
1
33
26.24.00012
0 NYLOC NUT
1
34
26.24.00016
0 NYLOC NUT
1
[REPORT END]
Rev Description
Rev:
A
Qty
.
ILLUSTRATION 8.3.22 683.45E
Name:
DOUBLE DECK GRID ASSEMBLY
Rev:
25
9
1
17
2
5
24
4
23
11
20
21
22
15
14
19
13
12
18
7
16
8
10
3
6
Figure :
A
ILLUSTRATION 8.3.22 Figure :
683.45E
Name:
DOUBLE DECK GRID ASSEMBLY
Item
Part No
1
12.09.3003
0 RUBBER SPRING BUTT
10
2
12.11.0027
0 SPRING
10
3
20.683.45.01
0 CUSHION RUBBER
6
4
683.45.12
1 DOUBLE SPRING MNT ASM
2
5
683.45.30
2 DOUBLE DECK SIDE PLATE - RHS
1
Rev Description
Rev:
A
Qty
UPTO SERIAL NO: (390 - FKB540220) (683 - FTP541564) (693 - FTA540022) (694 - FTL540088)
5
683.45.30
3 DOUBLE DECK SIDE PLATE - RHS
1
FROM SERIAL NO: (390 - FKB540221) (683 - FTP541565) (693 - FTA540023) (694 - FTL540089)
6
683.45.31
2 DOUBLE DECK SIDE PLATE - LHS
1
UPTO SERIAL NO: (390 - FKB540220) (683 - FTP541564) (693 - FTA540022) (694 - FTL540088)
6
683.45.31
3 DOUBLE DECK SIDE PLATE - LHS
1
FROM SERIAL NO: (390 - FKB540221) (683 - FTP541565) (693 - FTA540023) (694 - FTL540089)
7
683.45.33
1 FEED-IN MEMBER
1
8
683.45.34
1 DISCHARGE MEMBER
1
9
683.45.35
0 TRIPLE SPRING MNT - RHS
1
10
683.45.36
0 TRIPLE SPRING MNT - LHS
1
11
683.45.37
1 BOTTOM DECK BACK MEMBER
1
UPTO SERIAL NO: (390 - FKB540220) (683 - FTP541564) (693 - FTA540022) (694 - FTL540088)
11
683.45.47
0 BOTTOM DECK BACK MEMBER
1
FROM SERIAL NO: (390 - FKB540221) (683 - FTP541565) (693 - FTA540023) (694 - FTL540089)
12
683.45.38
1 BOTTOM DECK FRONT MEMBER
1
13
683.45.39
1 BOTTOM DECK CENTRE MEMBER
1
UPTO SERIAL NO: (390 - FKB540220) (683 - FTP541564) (693 - FTA540022) (694 - FTL540088)
13
683.45.39
2 BOTTOM DECK CENTRE MEMBER
1
FROM SERIAL NO: (390 - FKB540221) (683 - FTP541565) (693 - FTA540023) (694 - FTL540089)
14
683.45.40
2 BOLT IN MESH SUPPORT
6
15
683.45.41
1 MESH CLAMP
3
16
683.45B
3 DOUBLE DECK SHAFT ASSY - PHANTOM
1
17
683.46.08
0 SPRING CLAMP
18
683.48.01
2 T-BAR CASSETTE 4"
3
18
683.48.02
2 T-BAR CASSETTE 5"
3
18
683.48.03
2 T-BAR CASSETTE 6"
3
19
683.45.43
0 BACK STRENGTHENER
1
20
WIRE MESH
0
3 (PLEASE SPECIFY APETURE OF MESH REQUIRED WHEN ORDERING)
10
ILLUSTRATION 8.3.22 Figure :
683.45E
Name:
DOUBLE DECK GRID ASSEMBLY
Item
Part No
21
683.49.04
0 CLAMPING ANGLE (MESH OPTION)
6
22
683.49.03
0 SIDE CLAMPING ANGLE (MESH OPTION)
2
23
683.49.01
0 MESH MTG (MESH OPTION)
2
24
683.49.02
0 MESH MTG (MESH OPTION)
6
25
PUNCH PLATE
0
3
Rev Description
(PLEASE SPECIFY APERTURE OF PUNCH PLATE REQUIRED WHEN ORDERING)
[REPORT END]
Rev:
A
Qty
.
ILLUSTRATION 8.3.23 683.45B
Name:
DOUBLE DECK SHAFT ASSEMBLY
Rev:
4
16
23
21
24
8
22
7
25
9
13
14
6
17
10
15
20
3
2
1
11
5
12
19
18
Figure :
A
ILLUSTRATION 8.3.23 Figure :
683.45B
Name:
DOUBLE DECK SHAFT ASSEMBLY
Item
Part No
1
10.18.6074
0 O RING
2
2
10.18.6075
0 OIL SEAL
2
3
10.18.6076
0 OIL SEAL
2
4
10.25.3151
0 HYDRAULIC MOTOR
1
5
11.00.0148
0 BEARING
2
6
12.00.0100
0 CIRCLIP
1
7
13.06.4005
0 COUPLING
2
8
13.06.4205
0 COUPLING INSERT
1
9
663.10.20
0 ADDITIONAL WEIGHT
1
10
683.45.06
0 SHAFT
1
11
683.45.07
0 BEARING HOUSING
2
12
683.45.08
0 BEARING CAP
2
13
683.45.10
1 COUNTER WEIGHT
2
14
683.45.11
0 ADDITIONAL WEIGHT
8
15
683.45.14
0 DRIVE BRACKET
2
16
683.45.15
0 MOTOR MNT PLATE
1
17
683.45.16
0 MOTOR TOP/BOTTOM GUARD
2
18
683.45.17
1 NON-DRIVE GUARD
1
19
683.45.18
0 SPEED CHECK
1
20
683.45.32
2 CENTRE C-MEMBER
1
21
KEY.MET.10X8X25
0 KEY
1
22
KEY.MET.18X11X5
0 KEY
2
23
13.04.8440
0 TAPERLOCK BUSH
1
24
13.04.8447
0 TAPERLOCK BUSH
1
25
13.04.8854
0 TAPERLOCK BUSH
2
[REPORT END]
Rev Description
Rev:
A
Qty
ILLUSTRATION 8.3.24 683.45A
Name:
DOUBLE DECK SUBFRAME ASSEMBLY
Rev:
2
14
4
6
3
16
9
8
5
1
12
11
7
13
10
15
Figure :
A
ILLUSTRATION 8.3.24 Figure :
683.45A
Name:
DOUBLE DECK SUBFRAME ASSEMBLY
Item
Part No
1
380308080
0 380308080 PIN
2
2
380308180
0 380308180 PIN
2
3
380308200
0 380308200 PIN
2
4
380308220
0 380308220 PIN
2
5
10.28.0142
0 HYDRAULIC RAM - CLOSED 806 / STROKE 597
2
6
12.02.0017
0 1" DRAWBAR PIN (S410)
2
7
12.09.3003
0 4" RUBBER SPRING BUTT
8
683.46.01
2 VIBRATING GRID SUBFRAME
1
9
683.46.02
1 SHROUD RHS
1
10
683.46.03
3 SHROUD LHS
1
11
683.46.08
0 SPRING CLAMP
12
683.46.13
0 DOUBLE DECK HINGE PLATE
2
13
683.46.15
0 GRID RAISER PLATE
2
14
683.47.06
2 LIFT RAM OUTER LEG
1
15
683.47.06
2 LIFT RAM OUTER LEG
1
16
683.47.08
0 LIFT RAM INNER LEGS
2
[REPORT END]
Rev Description
Rev:
A
Qty
10
10
33
72
65
72
76
24
23
14
47
64
18
34
72
74
13
76
70
48
15
63
50
26
3
62
1
82
73
5
16
77
75
4
76
85
70
44
53
38 76
54
41 6 21
SEE DETAIL A
68
7
69
10
72
74
28
75
80
11
40
81
72
36
76
43
72
49
2
17
76
55 72
45
25
39
56
46
27
12
76
37
72
35
59
57
74 70
76
DETAIL A
32
29
72
83
58
79
31 78
ENGINE COMPARTMENT ASM (STANDARD)
66
76
19
20
71
71
84
Name:
72
9
8
52
30
683.17G
67
76
72
42
Figure :
76
22
51
ILLUSTRATION 8.3.25
Rev: A
ILLUSTRATION 8.3.25 Figure :
683.17G
Name:
ENGINE COMPARTMENT ASM (STANDARD)
Item
Part No
1
10.16.5149
0 3/4 HIGH PRESSURE BALL VALVE
1
2
000.14.01
1 BATTERY BOX
1
3
SEE_NOTE_5
0 SEE HYDRAULIC DIAGRAM
2
4
SEE_NOTE_5
0 SEE HYDRAULIC DIAGRAM
1
5
SEE_NOTE_4
0 SEE ELECTRIC DIAGRAM
1
6
SEE_NOTE_5
0 SEE HYDRAULIC DIAGRAM
1
7
10.21.3403
0 FILTER,HYD.TANK ,EMPF1841AG1P10NBT
1
8
10.22.5010
0 5515 LOCKABLE FILLER CAP
1
9
10.23.5008
0 FLT 221 FLUID LEVEL/TEMP GAUGE
1
10
10.35.0007
0 ASA0075GD01D (IB-008690) PUSHER FAN
1
11
SEE_NOTE_3
0 SEE ENGINE DIAGRAM
1
12
12.87.0683
0 DOCUMENT HOLDER CUS 812-11
1
13
SEE_NOTE_4
0 SEE ELECTRIC DIAGRAM
1
14
14.78.0002
0 H DUTY STARTER BOX
1
15
20.683.12.01
1 HYD TANK SEAL
1
16
20.683.12.02
0 HYDRUALIC TANK RUBBER MNT
2
17
20.683.17.01
0 BATTERY RUBBER MAT
1
18
663.17.07
1 WEBTEC MNT
2
19
683.12.01
1 HYDRAULIC TANK MWA
1
20
683.12.02
1 HYDRAULIC TANK LID
1
21
683.17.01
22
683.17.02
4 HYDRAULIC TANK GUARD
1
23
683.17.04
1 WEBTEC MTG PANEL
1
24
683.17.05
0 ACCESS DOOR WELDED ASSY
1
25
683.17.06
1 EXHAUST COVER
1
26
683.17.09
2 START BOX MTG PANEL
1
27
683.17.103
2 AIR OUTLET DOOR MWA
1
Rev Description
11 POWER UNIT FRAME
Rev:
A
Qty
1
UPTO SERIAL NO:FTP551896 ECO2338
27
683.17.103
3 AIR OUTLET DOOR MWA FROM SERIAL NO:FTP551897 ECO2338
1
ILLUSTRATION 8.3.25 Figure :
683.17G
Name:
ENGINE COMPARTMENT ASM (STANDARD)
Item
Part No
28
683.17.104
2 BOLT IN CRADLE
1
29
683.17.105
2 POWER UNIT ROOF
1
30
683.17.106
0 WATER CAP COVER
1
31
683.17.107
0 PRE-FUEL FILTER MTG PLT
1
32
683.17.108
0 TWIN FUEL FILTERS MTG PLT
1
33
683.17.13
0 ENGINE ACCESS DOOR
1
34
683.17.15
0 CONTROL PANEL MTG BRACKET
1
35
683.17.144
0 FUEL TANK GUARD
2
36
683.17.33
2 DETACHABLE CMBR
1
37
683.17.40
1 SERVICE ACCESS DOOR RHS
1
Rev Description
Rev:
A
Qty
UPTO SERIAL NO:FTP551896 ECO2338
37
683.17.40
3 SERVICE ACCESS DOOR RHS
1
FROM SERIAL NO:FTP551897 ECO2338
38
683.17.60
0 2012C EXHAUST MTG
1
39
683.17.72
1 ROOF SUPPORT
1
40
683.29.01
2 RETURN MANIFOLD ASSY
1
41
SEE_NOTE_5
0 SEE HYDRAULIC DIAGRAM
1
42
10.23.6652
0 RL-G1-1-S2-GC-FLOAT LEVEL SWITCH (GOLD)
1
43
SEE_NOTE_4
0 SEE ELECTRIC DIAGRAM
1
44
SEE_NOTE_4
0 SEE ELECTRIC DIAGRAM
1
45
SEE_NOTE_4
0 SEE ELECTRIC DIAGRAM
1
46
14.02.0023
0 EMERGENCY STOP HEAVY DUTY
1
47
10.09.0014
0 1/2" MALE BLANKING PLUG
1
48
10.21.5102
0 100-3-B-G1 M90 SUCT. STRAINER
1
49
SEE_NOTE_4
0 SEE ELECTRIC DIAGRAM
1
50
SEE_NOTE_5
0 SEE HYDRAULIC DIAGRAM
2
51
26.44.12040
0 SET SCREW
4
52
26.44.10040
0 SET SCREW
14
53
26.44.08040
0 SET SCREW
2
54
26.44.12050
0 SET SCREW
4
55
26.44.12040
0 SET SCREW
4
ILLUSTRATION 8.3.25 Figure :
683.17G
Name:
ENGINE COMPARTMENT ASM (STANDARD)
Item
Part No
56
26.44.12050
0 SET SCREW
4
57
26.44.12050
0 SET SCREW
4
58
26.44.12040
0 SET SCREW
5
59
26.44.08030
0 SET SCREW
4
62
26.44.16050
0 SET SCREW
4
63
26.44.12040
0 SET SCREW
2
64
26.44.08040
0 SET SCREW
4
65
26.44.12050
0 SET SCREW
4
66
26.44.12040
0 SET SCREW
3
67
26.44.12040
0 SET SCREW
3
68
26.44.12040
0 SET SCREW
2
69
26.44.10040
0 SET SCREW
4
70
32.02.01008
0 FLAT WASHER
1
71
32.02.01010
0 FLAT WASHER
1
72
32.02.01012
0 FLAT WASHER
1
73
32.02.01016
0 FLAT WASHER
1
74
26.24.00008
0 M8 NYLOC NUT
1
75
26.24.00010
0 M10 NYLOC NUT
1
76
26.24.00012
0 M12 NYLOC NUT
1
77
26.24.00016
0 M16 NYLOC NUT
1
78
15.02.0785
0 PRE FILTER/ WATER TRAP
1
79
15.02.0114
0 DIESEL FILTER
1
80
683.17.134
0 BATTERY ISOLATOR BRACKET
1
Rev Description
Rev:
A
Qty
FROM SERIAL NO:FTP541651 ECO1744
81
14.77.0500
0 BATTERY ISOLATOR SWITCH
1
FROM SERIAL NO:FTP541651 ECO1744
82
683.17.142
0 BFM 2012C EXHAUST HEAT SHIELD(RINSER)
1
(RINSER ONLY)
83
20.683.17.03
1 P.UNIT PROTECTIVE RUBBER
1
FROM SEIRAL NO:FTP551834 ECO2329
84
683.17.69.01
0 P.UNIT PROTECTIVE RUBBER
1
FROM SERIAL NO:FTP551834 ECO2329
85
683.17.201
0 UNIVERSAL CONTROL BANK MTG PLATE
1
ILLUSTRATION 8.3.25 Figure :
683.17G
Name:
ENGINE COMPARTMENT ASM (STANDARD)
Item
Part No
Rev Description (OPTION)
[REPORT END]
Rev:
A
Qty
.
ILLUSTRATION 8.3.26
9
14
1
11
SCALE
1:50
28
19
20
21
8
10
5
27
25
3
22
2
4
7
16
18
12
15
6
24
Rev:
17
SUSPENSION ASSEMBLY (OPTION)
13
Name:
26
683.02
23
Figure :
A
ILLUSTRATION 8.3.26 Figure :
683.02
Name:
SUSPENSION ASSEMBLY (OPTION)
Item
Part No
1
18.09.0004
0 TANDEM ROCKER BOGIE C/W ABS (TOUGHLINE)
1
2
18.03.2246
0 2185 TRACK 335 PCD AXLE
2
3
18.05.0179
0 38L AIR TANK
1
4
18.05.3402
0 TYPE 20 BRAKE CHAMBER
4
5
683.02.01
1 SUSPEBNSION BOGIE MWA
1
6
683.02.02
0 HANDBRAKE ASSEMBLY
1
7
18.05.0160
0 60L AIR TANK BRACKET CLAMP (310)
1
8
JOL2070
0 REAR HANGER BRACKET
2
9
18.01.8022
0 385/65 R22.5 SUPER SINGLE
2
10
18.03.2248
0 SM10K/2185 W ABS TROMMEL
1
11
18.05.0010
0 RE2 VALVE
1
12
18.05.5271
0 MANUAL SLACK ADJUSTER
4
13
18.05.9050
0 HANDBRAKE PULLEY
2
14
JOL2960
0 MONO LEAF SPRING
4
15
JOL2085
0 EQUALISER BRACKET
2
16
SPRING-SEAT
0 00.00.0000
1
17
JOL2035
0 FRONT HANGER BRACKET
2
18
US.TORQUE.ARM
0 00.00.0000
1
19
18.08.0003
0 JONESCO KC34HL26A - 385
1
20
18.08.0005
0 MUDWING CLAMP - 385 TYRE
2
21
391.02.04
0 34MM MUDWING STAY - CRANKED
2
22
26.44.16050
0 SET SCREW
2
23
26.44.10040
0 SET SCREW
1
24
32.02.01010
0 FLAT WASHER
2
25
32.02.01016
0 FLAT WASHER
2
26
26.24.00016
0 M16 NYLOC NUT
2
27
26.24.00010
0 M10 NYLOC NUT
2
28
20.000.02.01
0 SUPER SINGLE MUD FLAP
2
Rev Description
Rev:
A
Qty
ILLUSTRATION 8.3.27 Figure :
683.02.03A
Name:
WIDESPREAD SUSPENSION ASM (OPTION)
5
Rev:
6
3
1
7
24
22 20 21
8
4
9
23
10
2
12 25 11 19
13
18
14 17
15 16
A
ILLUSTRATION 8.3.27 Figure :
683.02.03A
Name:
WIDESPREAD SUSPENSION ASM (OPTION)
Item
Part No
1
18.08.0003
0 JONESCO KC34HL26A - 385
8
2
18.05.9050
0 HANDBRAKE PULLEY
2
3
18.08.0005
0 MUDWING CLAMP - 385 TYRE
8
4
18.03.2248
0 SM10K/2185 W ABS TROMMEL
1
5
20.000.02.01
0 SUPER SINGLE MUD FLAP
4
6
18.05.0016
0 RE4 VALVE
1
7
TL30054
0 60L AIR TANK C/W MTG FEET
1
8
381-ADJUSTABLE.
0 464 CXRS TORQUE ARM
2
9
18.07.0061
0 798 TANDEM O/S SUS KIT
4
10
18.05.5274
0 AUTO SLACK ADJUSTER
4
11
18.09.0003
0 WIDESPREAD BOGIE (REF B683 W/S)
1
12
683.02.02
0 HANDBRAKE ASSEMBLY
1
13
0-SLUNG.AXLE.SP
0 OVERSLUNG AXLE
2
14
US-EQUALISER-W
0 00.00.0000
4
15
18.01.8022
0 385/65 R22.5 SUPER SINGLE
4
16
683.02.04
0 SUSPENSION CENTER TIE-BAR
2
17
18.05.3403
0 TYPE-24 DIAPHRAGM
4
18
000.02.02
0 HANDBRAKE ACTUATOR
1
19
464-ADJUSTABLE.
0 464 CXRS TORQUE ARM
2
20
26.44.16050
0 SET SCREW
2
21
26.44.10040
0 SET SCREW
1
22
32.02.01016
0 FLAT WASHER
2
23
32.02.01010
0 FLAT WASHER
2
24
26.24.00010
0 M10 NYLOC NUT
2
25
26.24.00016
0 M16 NYLOC NUT
2
[REPORT END]
Rev Description
Rev:
A
Qty
ILLUSTRATION 8.3.28 683.30.01A
Name:
MAIN LIFT TELESCOPIC ASSEMBLY
Rev:
4
7
2
6
3
1
5
5
Figure :
A
ILLUSTRATION 8.3.28 Figure :
683.30.01A
Name:
MAIN LIFT TELESCOPIC ASSEMBLY
Item
Part No
1
10.28.0166
0 HYDRAULIC RAM
1
2
683.30.01
1
INNER TELESCOPIC ASM
1
3
683.30.02
0 OUTER TELESCOPIC ASM
1
4
683.30.03
1 SLIDER BOX ASM
1
5
380308150
0 PIN
2
6
380308130
0 PIN
2
7
380308170
0 380308170_PIN
2
[REPORT END]
Rev Description
Rev:
A
Qty
ILLUSTRATION 8.3.29 683.30.04A
Name:
FINES TELESCOPIC ASSEMBLY
Rev:
8
1
2
7
4
5
3
8
6
Figure :
A
ILLUSTRATION 8.3.29 Figure :
683.30.04A
Name:
FINES TELESCOPIC ASSEMBLY
Item
Part No
1
10.28.0712
0 HYDRAULIC RAM
1
2
683.04.20
1 FINES LIFT RAM GUARD
1
3
683.30.04
0 FINES TELESCOPIC OUTER
1
4
683.30.05
0 INNER TELES
2
5
683.30.20
0 TELESCOPIC SLIDER BOX
2
6
380308120
0 PIN
2
7
380308110
0 PIN
2
8
380308150
0 PIN
2
[REPORT END]
Rev Description
Rev:
A
Qty
ILLUSTRATION 8.3.30 Figure: Rev: A
19
21
15
14
13
1
24
18
17 16
16
20
5
2
4
22
23
2
24
3
7
12
6
8
11
9
10
Name: DEUTZ 2012 ENGINE PARTS
ILLUSTRATION 8.3.29 Figure :
683.17G_ENGINE_ASM
Name:
DEUTZ 2012 ENGINE ASM
Item
Part No
1
683.17.56
0 683 2012C EXHAUST PIPE 1
1
2
12.17.0056
0 EXHAUST CLAMP
2
3
683.17.112
0 FLEXI - EXHAUST PIPE
1
4
000.17.01
0 EXHAUST SILENCER BOX
1
5
683.17.57
0 EXHAUST 90 DEG BEND
1
6
15.02.0784
0 STRAINER
1
Rev:
Rev Description
A
Qty
FROM SERIAL NO:FTP541348 (THE FIRST BF4M 2012C ENGINE C/W INTEGRATED ENGINE WAS FITTED TO SERIAL NO:FTP541324 ON TEST, IT WAS FITTED ON MACHINE FTP541336 AND AS STANDARD FROM SERIAL NO:FTP541348)
7
AIR PIPE
0
1
8
683.17.52
1 AIRPIPE
1
9
15.02.0089
0 AIR FILTER COMPLETE
1
10
15.02.0793
0 PRE CLEANER
1
11
15.02.0785
0 WATER TRAP
1
FROM SERIAL NO:FTP541348
12
15.02.0114
0 FILTER
2
FROM SERIAL NO:FTP541348
13
15.02.2022
0 BF4M2012 DEUTZ ENGINE
1
FROM SERIAL NO:FTP541348
14
000.17.03
0 THROTTLE MNT BCKT
1
15
15.02.0330
0 THROTTLE CABLE
1
16
15.02.0799
0 AIR FILTER ELEMENT
1
17
15.02.0798
0 AIR FILTER SAFETY ELEMENT
1
18
15.35.0097
0 PUMP MOUNTING PLATE
1
19
15.35.0084
0 COUPLING HUB
1
20
15.35.0072
0 FLWHEEL COUPLING FLANGE
1
21
12.14.3005
0 BATTERY
1
22
12.09.5010
0 RUBBER ENGINE MOUNT
4
23
15.02.0795
0 OIL FILTER ELEMENT
1
[REPORT END]
8.3.31
Electrical Components
c
a
b 1
2
3
4
5
6
7
8
9 11
2
1
3
10
12
8.3.31
Electrical Components
ITEM NO.
PART NO.
DESCRIPTION
1a 1a 1a 1b 1c 2 2 2 3 3 4 5
14.03.0572 14.03.0561 14.03.0563 12.14.3009 12.14.3010 14.03.0573 14.03.0562 14.03.0564 14.03.0698 14.03.0698 14.03.0699 14.03.0009 14.03.0011 14.03.0010 14.03.0012 14.65.0002 14.65.0003 14.89.0008 14.02.0020 _________ _________
Remote Handset (EU FREQ) 1 Remote Handset (US FREQ) 1 Remote Handset (JAPAN FREQ) 1 Battery 1 Battery Charger 1 Receiver Unit (EU FREQ) 1 Receiver Unit (US FREQ) 1 Receiver Unit (JAPAN FREQ) 1 DogLead Control Handset (7 pin connector) 1 DogLead Control Handset (13 pin connector) 1 Track Control Unit 1 Tipping Grid Remote Handset (EU Version) 1 Tipping Grid Remote Handset (US Version) 1 Tipping Grid Remote Receiver (EU Version) 1 Tipping Grid Remote Receiver (US Version) 1 Warning Siren 1 Movement Warning Siren 1 Movement Warning Beacon 1 Emergency Stop 4 Aerial 1 Emergency Stop Junction Box 1
6 7 8 9 10 11 12
QTY REV
0 -
NOTES
ECO NO.
Upto FTP530934 ECO 653 From FTP530935 ECO 653
Upto FTP541618
9
9B
10A 10C 10B
9D
9C
1
2
8A-E
4C
4
4A
7
7B
7A
NOTE: Illustration shows left hand assembly
8
6
4B
4D
8.3.32 Undercarriage Drive Assembly
8.3.32
Undercarriage Drive Assembly
ILLUSTRATION 8.23
UNDERCARRIAGE DRIVE ASSEMBLY
ITEM NO.
DESCRIPTION
1 2 3 3A 3B 4 4A 4B 4C 4D 5 5A 5B 5C 5D 5E 5F 5G 6 6A 7 7A 7B 8 8A 8B 8C 8D 8E 9 9B 9C 9D 9E 10A 10B 10C
12.95.0595
Tracks Complete (Includes Items 1-10) Track Frame L.H. Track Frame R.H. Track Guide (Not Shown) Track Guide Bolt (Not Shown) Track Guide Washer (Not Shown) Gearbox/Motor Complete Hydraulic Gearbox Hydraulic Motor Gearbox Mounting Bolt Gearbox Mounting Washer Hydraulic Hose Kit (Not Shown) Hose Assy - Brake Line Gearbox/Valve Hose Assy - Drain Line Motor/Valve Seal Seal Adaptor Adaptor Adaptor Steel Motion Valve Valve Mounting Bolt (Not Shown) Sprocket Sprocket Mounting Bolt Sprocket Mounting Washer Track Group Complete Link Assembly, 48 Link Master Pin Track Shoe, 400mm Wide Track Shoe Bolt Track Shoe Nut Idler Group Track Tensioner Track Adjuster Grease Valve Track Adjuster Grease Valve Gasket Adjuster Grease Gun Connector(Not Shown)
QTY. 1 1 1 2 10 10 2 2 20 20 2 2 2 2 2 2 2 2 16 2 20 20 2 2 96 384 384 2 2 2 2 1
Track Roller Roller Mounting Bolt Roller Mounting Washer
14 28 28
Additional Spares Available Complete Single Link Repair Kit Complete 2 Link Repair Kit Complete 3 Link Repair Kit Motion Valve Seal Kit
1 1 1 1
NOTES
ILLUSTRATION 8.3.33 683-CHOPPER
Name:
CUTTER CANOPY ASSEMBLY
Rev:
SCALE
3:100
22
19
7
13
5
21
1
18
20
4
8
12
15
17
14
3
9
11
6
16
2
10
Figure :
A
ILLUSTRATION 8.3.33 Figure :
683-CHOPPER
Name:
CUTTER CANOPY ASSEMBLY
Item
Part No
1
13.04.9018
0 TAPERLOCK BUSH
1
2
10.25.4209
0 HYDRAULIC MOTOR
1
Rev Description
Rev:
A
Qty
UPTO (683 - FTP541296 ECO1394) (799 - FTV540588 ECO1769) (390 - FKB540204 ECO1394)
2
10.25.5209
0 HYDRAULIC MOTOR
1
FROM (683 - FTP541297 ECO1394) (799 - FTV540589 ECO1769) (390 - FKB540205 ECO1394)
3
10.28.0145
0 HYDRAULIC RAM
1
4
13.03.7717
0 TOOTH SPROCKET
2
5
20.683.08.02
0 HALF MOON RUBBER
2
6
20.683.40.01
0 CUTTERUNIT FRONT RUBBER
1
7
683.08.31
0 HALF MOON RUBBER CLAMP
2
8
683.40.01
3 CHOPPER HOOD
1
9
683.40.02
0 CHOPPER UNIT HINGED
1
10
683.40.03
0 BAFFLE PLATE
1
11
683.40.04
0 BAFFLE PLATE ROD ASM
1
12
683.40.09
1 CHAIN GUARD ASM
1
13
683.40.10
1 CHAIN GUARD DOOR
1
14
683.40.11
0 SPACER (BETWEEN SPROCKETS)
1
15
683.40.12
0 SPACER- (BEHIND SPROCKET)
1
16
683.40.13
0 CUTTERUNIT FRONT RUBBER CLAMP
1
17
11.05.2225
0 FLANGE BEARING
2
18
13.04.9048
0 TAPERLOCK BUSH
1
19
13.03.7725
0 DUPLEX SPROCKET
1
20
13.03.7738
0 DUPLEX T/L SPROCKET
1
21
13.05.0088
0 CHAIN (MTRS)
1
22
683.40.14
0 683 CHOPPER HOLDING PIN
1
[REPORT END]
ILLUSTRATION 8.3.34 683_40-FAILS_SHAFT
Name:
CUTTER FLAILS ASSEMBLY
Rev:
SCALE
1:10
1
2
5
4
3
Figure :
A
ILLUSTRATION 8.3.34 Figure :
683_40-FAILS_SHAFT
Name:
CUTTER FLAILS ASSEMBLY
Item
Part No
1
000.40.08
0 FLAIL SPACER - LARGE
14
2
000.40.09
0 FLAIL SPACER
28
3
12.03.0393
0 FLAIL
28
4
683.40.07
2 FLAILS SHAFT ASM
1
5
683.40.08
2 FLAILS MTG PIN
4
[REPORT END]
Rev Description
Rev:
A
Qty
ILLUSTRATION 8.3.35 683_40-BLADE_SHAFT
Name:
CUTTER BLADES ASSEMBLY
Rev:
4
7
8
2
6
9
SCALE
1
2
1:20
6
6
1
3
Figure :
A
ILLUSTRATION 8.3.35 Figure :
683_40-BLADE_SHAFT
Name:
CUTTER BLADES ASSEMBLY
Item
Part No
1
000.40.02
0 HARDOX BLADE TYPE B
9
2
000.40.03
0 HARDOX BLADE TYPE A
4
3
000.40.04
0 BLADE MTG PLATE
1
4
000.40.05
0 END BLADE BUSH
8
5
000.40.06
0 BLADE SPACER
6
000.40.16
0 HARDOX BLADE TYPE D
2
7
26.48.20900
0 THREADED BAR
4
8
683.40.05
0 BLADES SHAFT ASM
1
9
683.40.06
0 BLADE MTG BOX
1
[REPORT END]
Rev Description
Rev:
A
Qty
14
ILLUSTRATION 8.3.36 683.42A
Name:
CRASHBARS ASSEMBLY
Rev:
1
2
3
6
5
4
7
Figure :
A
ILLUSTRATION 8.3.36 Figure :
683.42A
Name:
CRASHBARS ASSEMBLY
Item
Part No
1
683.42.01
0 CRASHBAR MTG
2
2
683.42.02
0 REAR CRASHBAR
1
3
683.42.03
0 FRONT CRASHBAR
1
4
683.42.04
0 CRASHBAR CLAMP LFT
1
5
683.42.05
0 CRASHBAR CLAMP RGT
1
6
683.42.07
0 REAR CRASHBAR
1
7
683.42.08
0 FRONT CRASHBAR
1
[REPORT END]
Rev Description
Rev:
A
Qty
8.3.37 Lightboard Assembly
4
1
2
5
3
7
1. 2 3. 3a. 3b. 3c. 3d. 4. 4a. 5 5a. 6. 6a. 6b 6c 7. 8. 9.
6
8
9
DESCRIPTION
PARTCODE
Lightboard Complete(includes Item 2-8) Triangular Reflector Rear Lamp Lens Brake Bulb Indicator Bulb Tail Light Bulb Numberplate lamp Numberplate bulb Fog Lamp Fog Bulb Side Marker Lamp Side Marker Lens Red Side Marker Lens Clear Side Marker Bulb Junction Box 7 Pin Socket 24N 7 Pin Plug 24N
14.10.0010 14.87.0001 14.90.0001 14.88.0001 14.89.0002 14.89.0001 14.89.0004 14.93.0001 14.89.0003 14.91.0001 14.89.0006 14.92.0001 14.88.0002 14.88.0003 14.89.0005 14.80.0001 14.95.0001 14.94.0001
8.3.38 Lightboard Wiring Diagram
ILLUSTRATION 8.3.39 Figure :
683_GREASE_PIPES
Name:
683 GREASE PIPES
Item
Part No
1
68301/01
0 SIDE CONVEYOR-MOTOR SIDE GREASE PIPE
1
2
68301/02
0 SIDE CONVEYOR-HEADDRUM GREASE PIPE
1
3
68301/03
0 SIDE CONVEYOR-MOTOR SIDE GREASE PIPE
1
4
68301/04
0 SIDE CONVEYOR-HEADDRUM GREASE PIPE
1
5
68301/07
0 FINES CONVEYOR-IDLER DRUM GREASE PIPE
1
6
68301/08
0 FINES CONVEYOR-IDLER DRUM GREASE PIPE
1
7
68301/09
0 MAIN CONVEYOR-IDLER GREASE PIPE
1
8
68301/10
0 MAIN CONVEYOR-IDLER GREASE PIPE
1
9
68301/13
0 BELTFEEDER-IDLER DRUM GREASE PIPE
1
10
68301/14
0 BELTFEEDER-IDLER DRUM GREASE PIPE
1
11
68301/15
0 BELTFEEDER-IDLER DRUM GREASE PIPE
1
12
68301/16
0 BELTFEEDER-IDLER DRUM GREASE PIPE
1
13
68301/17
0 BELTFEEDER-IDLER DRUM GREASE PIPE
1
14
68301/18
0 BELTFEEDER-IDLER DRUM GREASE PIPE
1
15
68403/01
0 SIDE CONVEYOR-IDLER DRUM GREASE PIPE
1
16
68403/02
0 SIDE CONVEYOR-IDLER DRUM GREASE PIPE
1
17
68403/03
0 SIDE CONVEYOR-IDLER DRUM GREASE PIPE
1
18
68403/04
0 SIDE CONVEYOR-IDLER DRUM GREASE PIPE
1
19
68405/01
0 14FT BELTFEEDER-IDLER DRUM GREASE PIPE
1
20
68405/02
0 14FT BELTFEEDER-IDLER DRUM GREASE PIPE
1
21
7998/39
0 VIBRATING GRID-NON DRIVE SIDE GREASEPIPE
1
22
7998/40
0 VIBRATING GRID-MOTOR SIDE GREASE PIPE
1
[REPORT END]
Rev:
Rev Description
A
Qty
.
ILLUSTRATION 8.3.39 Figure :
683_GREASE_FITTINGS
Name:
GREASE PIPE FITTINGS
Rev:
1
2
3
4
5
6
A
ILLUSTRATION 8.3.39 Figure :
683_GREASE_FITTINGS
Name:
GREASE PIPE FITTINGS
Item
Part No
1
10.01.1101
0 M/M ADAPTOR
1
2
10.12.0023
0 BONDED SEAL
1
3
10.03.1100
0 1/8 M/F BULKHEAD ADAPTER
1
4
10.02.1206
0 90 BLOCK ELBOW
1
5
10.07.2204
0 1/8X1/8 F/F ROUND BARREL
1
6
31.18.02000
0 GREASE NIPPLE
1
[REPORT END]
Rev Description
Rev:
A
Qty
ILLUSTRATION 8.3.40 Figure: Name:
HYDRAULIC DIAGRAMS
Rev:
A
ILLUSTRATION 8.3.40 Figure: Name:
HYDRAULIC DIAGRAMS
Rev:
A
OPTIONS
CUTTER CIRCUIT
VIBRATING GRID CIRCUIT
Name: HYDRAULIC DIAGRAMS Rev:
SCREEN TENSIONING CIRCUIT
SCREEN ROTATION CIRCUIT
ILLUSTRATION 8.3.40
Figure:
A
ILLUSTRATION 8.3.40 Figure :
683_HYD_DIA
Name:
HYDRAULIC DIAGRAMS
Item
Part No
1
6832.01
0
1
3
6832.03
0
1
5
6832.05
0
1
6
6830.06
0
1
7
6830.07
0
1
9
6830.09
0
1
10
6830.10
0
1
11
6830.11
0
1
13
6830.13
0
1
14
6830.14
0
1
15
6830.15
0
1
16
6830.16
0
1
17
6830.17
0
1
18
6830.18
0
1
19
6837.19
0
1
20
6837.20
0
1
21
6837.21
0
1
22
6837.22
0
1
23
6837.23
0
1
24
6837.24
0
1
25
6837.25
0
1
26
6837.26
0
1
27
6837.27
0
1
29
6830.29
0
1
33
6830.33
0
1
34
6830.34
0
1
35
6837.35
0
1
36
6837.36
0
1
37
6837.37
0
1
Rev Description
Rev:
A
Qty
ILLUSTRATION 8.3.40 Figure :
683_HYD_DIA
Name:
HYDRAULIC DIAGRAMS
Item
Part No
38
6837.38
0
1
39
6837.39
0
1
40
6837.40
0
1
49
6830.49
0
1
50
6830.50
0
1
52
6830.52
0
1
53
6830.53
0
1
54
6830.54
0
1
55
6830.55
0
1
56
6830.56
0
1
57
6830.57
0
1
58
6830.58
0
1
59
6830.59
0
1
60
6830.60
0
1
61
6830.61
0
1
62
6830.62
0
1
63
6830.63
0
1
64
6830.64
0
1
66
6830.66
0
1
67
6830.67
0
1
68
6830.68
0
1
69
6830.69
0
1
70
6830.70
0
1
71
6830.71
0
1
72
6830.72A
0
1
72
6830.72B
0
1
73
6830.73
0
1
74
6830.74
0
1
77
6830.77
0
1
Rev Description
Rev:
A
Qty
ILLUSTRATION 8.3.40 Figure :
683_HYD_DIA
Name:
HYDRAULIC DIAGRAMS
Item
Part No
78
6830.78
0
1
79
6830.79
0
1
80
6830.80
0
1
81
6830.81
0
1
84
6830.84
0
1
85
6830.85
0
1
86
6830.86
0
1
87
6830.87
0
1
88
6830.88
0
1
89
6830.89
0
1
91
6832.91
0
1
92
6832.92
0
1
93
6832.93
0
1
94
6832.94
0
1
95
6830.95
0
1
96
6830.96
0
1
97
6830.97
0
1
98
6830.98
0
1
99
6830.99
0
1
100
6830.10
0
1
101
6832.101
0
1
102
6832.102
0
1
103
6832.103
0
1
104
6832.104
0
1
105
6832.105
0
1
111
6833.111
0
1
112
6833.112
0
1
113
6833.113
0
1
114
6833.114
0
1
Rev Description
Rev:
A
Qty
ILLUSTRATION 8.3.40 Figure :
683_HYD_DIA
Name:
HYDRAULIC DIAGRAMS
Item
Part No
115
6833.115
0
1
116
6833.116
0
1
117
6833.117
0
1
118
6833.118
0
1
120
6834.120
0
1
121
6834.121
0
1
122
6834.122
0
1
123
6834.123
0
1
125
6835.125
0
1
126
6835.126
0
1
127
6835.127
0
1
128
6835.128
0
1
129
6835.129
0
1
130
6835.130
0
1
131
6836.131
0
1
132
6836.132
0
1
133
6836.133
0
1
135
6838.135
0
1
136
6838.136
0
1
137
6838.137
0
1
138
6838.138
0
1
139
6838.139
0
1
140
6838.140
0
1
145
6839.145
0
1
146
6839.146
0
1
147
6839.147
0
1
148
6839.148
0
1
149
6829.149
0
1
150
6839.150
0
1
Rev Description
Rev:
A
Qty
ILLUSTRATION 8.3.40 Figure :
683_HYD_DIA
Name:
HYDRAULIC DIAGRAMS
Item
Part No
160
6839.160
0
1
161
6839.161
0
1
162
6839.162
0
1
170
10.24.3029
0 PUMP
1
171
10.24.3036
0 PUMP
1
172
10.24.3031
0
1
173
10.16.4583
0 SOLENOID VALVE
1
174
10.16.5308
0 SPOOL REV.S/BOX
2
175
10.24.3028
0 PUMP
1
176
10.16.5342
0 CTRL VALVE
1
177
10.16.5205
0 CONTROL VALVE
1
178
10.16.5313
0 SINGLE BANK
1
Rev:
Rev Description
23CC 2 BOLT PUMP
A
Qty
FROM SERIAL NO:FTP541495 (REFER TO ECO1632 FOR EXACT VALVE PART NUMBER FOR PARTICULAR MACHINE SERIAL NUMBER)
178
10.16.6313
0 CONTROL VALVE
1
UPTO SERIAL NO:FTP541492 (REFER TO ECO1632 FOR EXACT VALVE PART NUMBER FOR PARTICULAR MACHINE SERIAL NUMBER)
179
10.16.5333
0 2 BANK CTRL VALVE
1
180
10.24.3079
0 PUMP
1
181
10.25.4217
0 HYDRAULIC MOTOR
1
UPTO SERIAL NO:FTP541296 ECO1394
181
10.25.5217
0 HYDRAULIC MOTOR
1
FROM SERIAL NO:FTP541297
182
10.25.4216
0 MOTOR
1
UPTO SERIAL NO:FTP541296 ECO1394
182
10.25.5216
0 HYDRAULIC MOTOR
1
FROM SERIAL NO:FTP54197 ECO1394
183
10.25.4216
0 MOTOR
1
UPTO SERIAL NO:FTP541296 ECO1394
183
10.25.5216
0 HYDRAULIC MOTOR
1
FROM SERIAL NO:FTP541297 ECO1394
184
10.25.3118
0 HYDRAULIC MOTOR
1
185
10.25.4210
0 HYDRAULIC MOTOR
1
UPTO SERIAL NO:FTP541296 ECO1394
185
10.25.5210
0 HYDRAULIC MOTOR
1
FROM SERIAL NO:FTP541297 E CO1394
186
10.25.4210
0 HYDRAULIC MOTOR UPTO SERIAL NO:FTP541296 E CO1394
1
ILLUSTRATION 8.3.40 Figure :
683_HYD_DIA
Name:
HYDRAULIC DIAGRAMS
Item
Part No
186
10.25.5210
Rev:
Rev Description 0 HYDRAULIC MOTOR
A
Qty 1
FROM SERIAL NO:FTP541297 ECO1394
187
10.25.3151
0 HYDRAULIC MOTOR
1
188
10.16.5149
0 BALL VALVE
1
189
10.16.6115
0 FLOW DIVIDER
2
190
10.16.5935
0 DUMP VALVE
2
191
10.16.5060
0 NON RETURN VALVE
4
192
10.16.0056
0 P.O.CHECK VALVE
1
193
10.16.5245
0 CHECK VALVE
2
194
10.01.1113
0 1/2 X 1/2 M/M (DRILLED 2MM)
2
195
10.01.1117
0 1/2"X1/2" M/M (DRILLED 1MM)
9
196
10.21.5102
0 SUCTION FILTER
4
197
10.21.3403
0 RETURN FILTER (ELEMENT 10.21.3402)
2
198
10.35.0007
0 OIL COOLER
1
199
10.16.5070
0 NON RETURN VALVE
1
200
10.28.0711
0 HYDRAULIC RAM
2
201
10.28.0106
0 HYDRAULIC RAM
2
202
10.28.0705
0 HYDRAULIC RAM
2
203
10.28.0166
0 HYDRAULIC RAM
2
204
10.28.0712
1 HYDRAULIC RAM
1
205
10.28.0106
0 HYDRAULIC RAM
1
206
10.01.1118
0 3/4 X 3/4 M/M ADAPTOR
1
207
10.12.0027
0 3/4 BONDED SEAL
1
209
10.12.0028
0 BONDED SEAL
1
210
10.01.1119
0 M/M ADAPTOR
1
211
10.12.0024
0 1/4" BONDED SEAL
1
212
10.01.1106
0 1/4X3/8 MALE/MALE ADAPTOR
1
213
10.02.1218
0 3/4 X 3/4 M/F SWIVEL ELBOW
1
214
10.04.0018
0 3/4" MALE CROSS
1
215
10.04.1118
0 1/2 EQUALTEE
1
ILLUSTRATION 8.3.40 Figure :
683_HYD_DIA
Name:
HYDRAULIC DIAGRAMS
Item
Part No
216
10.01.1115
0 1/2" X 3/4 " MALE/MALE ADAPTOR
1
217
10.12.0026
0 BONDED SEAL
1
218
10.09.0018
0 3/4 MALE BLANKING PLUG
1
219
10.01.1213
0 1/2X3/8 M/F SWIVEL ADAPTOR
1
220
10.04.1109
0 3/8 MALE TEE
1
221
10.01.1105
0 1/4 X 1/4 M/M ADAPTOR
1
222
10.09.0022
0 1/2"JIC PLUG
1
223
10.16.5245
0 CHECK VALVE
1
224
10.01.1114
0 1/2 X 1/2 M/M ADAPTOR
1
225
10.16.5148
0 1/2 HIGH PRESSURE BALL VALVE
1
226
10.01.0806
0 M/M ADAPTOR
1
227
10.01.1206
0 1/4" X 3/8" M/F ADAPTOR
1
228
10.12.0027
0 3/4 BONDED SEAL
1
229
10.01.1109
0 3/8X3/8 MALE/MALE ADAPTOR
1
230
10.36.0010
0 3/4" TEST POINT
1
231
10.09.0016
0 1/2" MALE BLANKING
1
232
10.09.5363
0 HIGH PRESSURE CARRY OVER
1
233
10.01.1215
0 1/2" TO 3/4" M/F ADAPTER
1
234
10.01.1218
0 3/4"F/M ADAPTER
1
235
10.03.1115
0
1
236
10.03.1118
0 BULKHEAD ADAPTOR
1
237
10.24.3077
0 1/2" BSP ELBOW 1P/E4
1
238
10.24.3070
0 3/4" FLANGE
1
241
10.15.0018
0 STAND PIPE ADAPTOR
1
242
10.28.0142
0 HYDRAULIC RAM
1
243
10.01.2240
0 3/4" X 3/4" F/F GOSWEPT
1
244
10.16.5259
0 VALVE
1
245
10.16.5705
0 SEQUENCE VALVE
1
246
10.16.5333
0 2 BANK CTRL VALVE
1
Rev Description
Rev:
A
Qty
ILLUSTRATION 8.3.40 Figure :
683_HYD_DIA
Name:
HYDRAULIC DIAGRAMS
Item
Part No
247
10.15.0038
0 16MM EQUAL TEE
1
248
10.30.0005
0 16MM X 2MM STEEL PIPE
1
249
10.16.5708
0 SAFETY SOLENOID
1
250
10.24.3072
0 SUCTION FLANGE
1
251
10.04.1210
0 3/8 M/M/F SWIVEL TEE
1
252
10.04.1210
0 3/8 M/M/F SWIVEL TEE
1
253
10.03.1110
0 B/HEAD ADAPTER
1
254
10.01.1206
0 1/4" X 3/8" M/F ADAPTOR
1
255
10.12.0030
0 1 1/2 BONDED SEAL
1
256
10.01.1129
0 1 1/4 X 1 1/2 M/M ADAPTOR
1
257
10.04.1218
0 3/4" X 3/4" X 3/4" M/M/F ADAPTER
1
258
10.01.1221
0 3/4"F X 1"M ADAPTER
1
259
10.15.0018
0 STAND PIPE ADAPTOR
1
260
10.28.0106
0 HYDRAULIC RAM
2
261
10.16.5460
0 SOLENOID VALVE
1
263
10.24.3074
0 3/4" FLANGE
1
264
10.24.3076
0 1" FLANGE PUMP CONNECTOR
1
265
10.04.1210
0 3/8 M/M/F SWIVEL TEE
1
266
10.02.1209
0 3/8" BSP M/F 90 DEG ADAPTOR
1
267
10.01.1111
0 3/8 " X 3/4" M/M ADAPTOR
1
268
10.02.1215
0 3/4" X 3/4" M/F 45 DEG SWEPT
1
269
10.01.1218
0 3/4"F/M ADAPTER
1
270
10.12.0029
0 1 1/4 BONDED SEAL
1
271
10.16.5300
0
1
272
10.25.4209
0 HYDRAULIC MOTOR
1
273
10.28.0145
0 HYDRAULIC RAM
1
274
10.01.1119
0 M/M ADAPTOR
1
275
10.28.0161
1 HYDRAULIC RAM
2
276
10.02.1219
0 3/4X3/4 M/F SWIVEL 90 SWEPT
1
Rev Description
Rev:
A
Qty
ILLUSTRATION 8.3.40 Figure :
683_HYD_DIA
Name:
HYDRAULIC DIAGRAMS
Item
Part No
277
10.19.5363
0 HIGH PRESSURE CARRY-OVER ADAPTOR
1
278
10.04.1209
0 3/8 MFM ADAPTER
1
279
10.16.5705
0 SEQUENCE VALVE
1
280
10.01.1123
0 1" 1 1/4 M/M ADAPTOR
1
[REPORT END]
Rev Description
Rev:
A
Qty
8.3.41
Hydraulic Circuit Diagram (Tracked Machine)
8.3.41 Hydraulic Circuit Diagram (Tracked Machine) ITEM A B C D E F G H I I J K L M
PART NO 10.24.3029 10.24.3036 10.24.3031 10.16.4583 10.16.5308 10.16.5308 10.16.5342 10.16.5205 10.16.6313 10.16.5313 10.16.5333 N/A 10.25.4217 10.25.5217 10.25.4216
N
10.25.4216
O P
10.25.3118 10.25.4210
Q
10.25.4210
R S T U V W X Y Z AA AB AC AD AE AF AG AH AI AJ AK AL
10.25.3151 10.16.5149 10.16.6115 10.16.5935 10.16.5060 10.16.0056 10.16.5245 10.01.1113 10.01.1117 10.21.5102 10.21.3403 N/A N/A 10.28.0711 10.28.0106 10.28.0705 10.28.0166 10.28.0712 10.28.0106 10.28.0142 10.16.5708
DESCRIPTION Tandem Pump Single Pump Single Pump Manifold 1 Bank Control Valve 1 Bank Control Valve 2 Bank Control Valve 4 Bank Control Valve 1 Bank Control Valve 1 Bank Control Valve 2 Bank Control Valve Beltfeeder Motor( to Ser No FTP541296) Beltfeeder Motor(From FTP541297) Main Conveyor Motor( to Ser No FTP541296) Main Conveyor Motor(From FTP541297) Fines Conveyor Motor( to Ser No FTP541296) Fines Conveyor Motor(From FTP541297) Screen Motor Oversize Conveyor Motor( to Ser No FTP541296) Oversize Conveyor Motor(From FTP541297) Middle Grade Conveyor Motor( to Ser No FTP541296) Middle Grade Conveyor Motor (From FTP541297) Vibrating Grid Motor High Pressure Ball Valve Webtec Dump Valve (1 for Grid) Check Valve Check Valve One Way Restrictor 1/2"M/M RESTRICTOR DRILLED 1/2"M/M RESTRICTOR DRILLED 1.5MM Suction Filter Return Filter Rear Jackleg Rams-Tracked Machine Side Conveyor Fold Rams-Towards Grid Side Conveyor Fold Rams- Towards Fines Screen Lift Ram Fines Lift Push Rams Fines Fold Ram Grid Ram Solenoid Cut Off Valve
* Refer to ECO1632 for exact valve part number for particular machine serial number.
QTY 1 1 1 1 1 1 1 1 1 1 1 N/A 1 1
1
1
1
1
1 1 1
1
1
1 1 2 2 4 1 2 2 9 4 2 2 2 2 2 1 1 2 3
NOTES
Upto FTP541492* From FTP541495*
8.3.42
Hydraulic Circuit Diagram (Wheeled Machine)
8.3.42 Hydraulic Circuit Diagram (Wheeled Machine) ITEM A B C E F G H I I J K L M
PART NO 10.24.3029 10.24.3036 10.24.3031 10.16.5308 10.16.5308 10.16.5342 10.16.5205 10.16.6313 10.16.5313 10.16.5333 N/A 10.25.4217 10.25.5217 10.25.4216
N
10.25.4216
O P
10.25.3118 10.25.4210
Q
10.25.4210
R S T U V W X Y Z AA AB AC AD AE AF AG AH AI AJ AK AL
10.25.3151 10.16.5149 10.16.6115 10.16.5935 10.16.5060 10.16.0056 10.16.5245 10.01.1113 10.01.1117 10.21.5102 10.21.3403 N/A N/A 10.28.0110 10.28.0106 10.28.0705 10.28.0166 10.28.0712 10.28.0106 10.28.0142 10.16.5708
DESCRIPTION Tandem Pump Single Pump Single Pump 1 Bank Control Valve 1 Bank Control Valve 2 Bank Control Valve 4 Bank Control Valve 1 Bank Control Valve 1 Bank Control Valve 2 Bank Control Valve Beltfeeder Motor( to Ser No FTP541296) Beltfeeder Motor(From FTP541297) Main Conveyor Motor( to Ser No FTP541296) Main Conveyor Motor(From FTP541297) Fines Conveyor Motor( to Ser No FTP541296) Fines Conveyor Motor(From FTP541297) Screen Motor Oversize Conveyor Motor( to Ser No FTP541296) Oversize Conveyor Motor(From FTP541297) Middle Grade Conveyor Motor( to Ser No FTP541296) Middle Grade Conveyor Motor (From FTP541297) Vibrating Grid Motor High Pressure Ball Valve Webtec Dump Valve (1 for Grid) Check Valve Check Valve One Way Restrictor 1/2"M/M Restrictor Drilled 21mm 1/2"M/M Restrictor Drilled 1.5mm Suction Filter Return Filter Rear Jackleg Rams- Wheeled Machine Side Conveyor Fold Rams-Towards Grid Side Conveyor Fold Rams- Towards Fines Screen Lift Ram Fines Lift Push Rams Fines Fold Ram Grid Ram Solenoid Cut Off Valve
QTY 1 1 1 1 1 1 1 1 1 1 N/A 1
NOTES
Upto FTP541492* From FTP541495*
1
1
1
1 1
1 1 1
1
1
1 1 2 2 4 1 2 2 9 4 2
2 2 2 2 1 1 2 3
* Refer to ECO1632 for exact valve part number for particular machine serial number. NOTE: FOR WHEELED MACHINES, REMOTE CONTROL UNIT & WANDER LEAD ARE NOT REQUIRED
8.3.43
Electrical Wiring Diagram - 2012C Engine (to SR No.FTP541347)
31
30 15
R
S13
S2
H1
F3 15A
R14
NG
F6 5A
F2 10A
H7
F5 10A F8 15A
S3-S6 ENGINE STOP SWITCHES X50 TO TRACK JUNCTION BOX Y2 FUEL SOLENOID
G1 12V BATTERY G2 ALTERNATOR H1 BATTERY CHARGE LAMP H7 FUEL SOLENOID ON LAMP H10 ENGINE PRE HEAT WARNING LAMP K1 RLY 1 FUEL SOLENOID RELAY P1 ENGINE HOUR METER R14 BATTERY CHARGE LAMP SHUNT RESISTOR S2 IGNITION/START SWITCH
S8
CONTROL UNIT START DELAY SIREN RLY 2 COOLING FAN RELAY STARTER MOTOR RELAY STARTER MOTOR HYDRAULIC OIL COOLING FAN
S7
A1
S9
S11 B2
NG
WIRE COLOUR CODE K = PINK B = BLACK G = GREEN N = BROWN
O = ORANGE P = PURPLE
R = RED U = BLUE
W = WHITE Y = YELLOW
S7 ENGINE OIL PRESSURE SWITCH S8 ENGINE TEMPERATURE SWITCH S9 AIR FILTER RESTRICTION SWITCH S11 HYDRAULIC OIL LEVEL SWITCH S12 HYDRAULIC OIL COOLER TEMPERATURE SWITCH X51 TO MANUAL TRACK CONTROL STOP SWITCH
A1 B1 K2 K5 M1 M2
S12
F10 F1 5A 5A
WIRING DIAGRAM FOR FINLAY 693 FITTED WITH DEUTZ 2012 ENGINE ESC ISS 2 09/07/03
G1
FL1 40A
B2 FUEL CONTAMINATION SENSOR B3 ENGINE COOLANT LEVEL SENSOR H2 ENGINE OIL PRESSURE WARNING LAMP H3 ENGINE TEMPERATURE WARNING LAMP H4 ENGINE COOLANT LEVEL WARNING LAMP H5 MACHINE STOP RELEASED WARNING LAMP H6 AIR FILTER RESTRICTION WARNING LAMP H8 HYDRAULIC OIL LEVEL WARNING LAMP H9 MACHINE STOP/MANUAL TRACK STOP ON WARNING LAMP H11 FUEL CONTAMINATION WARNING LAMP
B3
NG
8.3.43 Electrical Wiring Diagram - 2012C Engine (from SR No.FTP541348)
8.3.45
Electrical Wiring Diagram - Engine Control Panel
ILLUSTRATION 8.3.46
Rev:
2
4
5
8 7
REAR JACKING LEGS
3
Name:
6
683_01_16A
1
Figure :
A
ILLUSTRATION 8.3.46 Figure :
683_01_16A
Name:
REAR JACKING LEGS
Item
Part No
1
683.01.16
0 683 JACKLEG- LEFT
1
2
683.01.17
0 683 JACKLEG-RIGHT
1
3
10.28.0110
0 HYDRAULIC RAM
2
4
683.01.05
0 JACKING LEG FOOT
2
5
683.01.21
0 JACKING LEG INNER- WASHING
2
6
683.01.20
0 REAR J/LEG BRACE- RIGHT
1
7
683.01.19
0 REAR JACKLEG BRACE
1
8
683.01.18
0 REAR JACKLEG X-MBR
1
[REPORT END]
Rev:
Rev Description
A
Qty
ILLUSTRATION 8.3.47 683.31.43A
Name:
BOILING BOX
Rev:
10
11
7
3
9
5
8
12
4
6
2
1
Figure :
A
ILLUSTRATION 8.3.47 Figure :
683.31.43A
Name:
BOILING BOX
Item
Part No
1
683.31.43
0 683 BOILING BOX MANIFOLD BOX
1
2
12.04.0005
0 1/2" BRASS GATE VALVE
5
3
391.49.19
0 BOILING BOX WEAR PLATE
1
4
391.49.20
0 RUBBER CLAMP
1
5
20.391.49.02
1 BOILING BOX RUBBER
1
6
391.49.09
2 BOILING BOX
1
7
391.49.12
3 BOILING BOX FEED PIPE
5
8
12.62.0001B
0 SCS SCRAPER MNT BRACKET
2
Rev:
Rev Description
A
Qty
(OPTIONAL FOR DRY SCREENING)
9
12.62.0001C
0 SCS TENSIONER BRACKET
2
(OPTIONAL FOR DRY SCREENING)
10
12.62.0005A
1 SCS SCRAPER 1000
1
(OPTIONAL FOR DRY SCREENING)
11
391.03.113
0 SCS SCRAPER MTG TUBE 1000 (1220MM LONG)
1
(OPTIONAL FOR DRY SCREENING)
12
391.03.91
0 SCS SCRAPER MNT BRACKET 390 (OPTIONAL FOR DRY SCREENING)
[REPORT END]
2
ILLUSTRATION 8.3.48 683.31A
Name:
WASHING SCREENBOX
Rev:
19
13
7
16
8
18
25
17
4
23
29
15
12
3
30
5
28
22
11
32
31
14
6
20
21
2
10
9
Figure :
A
ILLUSTRATION 8.3.48 Figure :
683.31A
Name:
WASHING SCREENBOX
Item
Part No
1
10.28.0161
1 HYDRAULIC RAM
2
12.05.0600
0 SPRAY NOZZLE
3
12.11.0025
0 SPRING
8
4
17.00.0006
0 TENSION BAR
3
5
20.15.0003
0 CUSHION RUBBER
3
6
20.391.10.03
0 SPRAY BAR END PLATE GASKET
7
7
20.683.10.03
0 SCREEN FEED-IN RUBBER
1
8
391.10.14
0 BLANKING PLT
1
9
391.10.27
0 BTM DECK SPRAY BAR - 7 NOZZLES
3
10
391.10.28
0 BTM DECK SPRAY BAR - 8 NOZZLES
4
11
683.10.03
3 SIDE TENSION FRAME
1
12
683.10.04
3 END TENSION FRAME
1
13
683.10.12
0 WEAR PLATE
2
14
683.10.13
0 RHS RUBBER CLAMP
1
15
683.10.14
0 LHS RUBBER CLAMP
1
16
683.10.15
0 BACK CLAMP
1
17
683.10.16
0 TENSIONER UNIT
4
18
683.10.17
0 CAM PLATE
19
683.10.24
0 FEED-IN BOX ASM
1
20
683.10.62
0 TD POLYDECK FRAME
1
21
683.31.01
1 RHS SCREEN WALL ASM
1
22
683.31.09
0 SCREEN EXTENSION FLAPS
2
23
683.31.33
1 SIDE WALL ASM LHS
1
24
693.10.12
0 END MESH CLAMP
4
25
693.10.43
0 BOLT ON ANCHORS LHS
2
26
693.10.44
0 BOLT ON ANCHORS (RHS)
2
27
693.10.50
0 MESH CLAMP
1
28
693.10.51
0 MESH CLAMP
1
29
20.683.31.06
1 683R SHROUD RUBBER - SIDE
1
Rev Description
Rev:
A
Qty 6 53
12
ILLUSTRATION 8.3.48 Figure :
683.31A
Name:
WASHING SCREENBOX
Item
Part No
30
20.683.31.09
1 683R SHROUD RUBBER - LHS
1
31
20.683.31.07
1 683R SHROUD RUBBER - FRONT
1
32
683.10.15
0 BACK CLAMP
1
[REPORT END]
Rev Description
Rev:
A
Qty
.
ILLUSTRATION 8.3.49 Figure :
683.31.34A
Name:
HINGED SANDBOX
Rev:
A
ILLUSTRATION 8.3.49 Figure :
683.31.34A
Name:
HINGED SANDBOX
Item
Part No
1
683.31.34
0 HINGED SANDBOX REAR SECTION
1
2
683.31.35
0 HINGED SANDBOX REAR SECTION
1
3
683.31.37
1 HINGED SANDBOX MIDDLE HEEL
2
[REPORT END]
Rev:
Rev Description
A
Qty
ILLUSTRATION 8.3.50 Figure :
683.31.48A
Name:
TWIN PRODUCT SANDBOX
Rev:
A
ILLUSTRATION 8.3.50 Figure :
683.31.48A
Name:
TWIN PRODUCT SANDBOX
Item
Part No
1
20.683.31.03
0 INSPECTION GASKET
1
2
683.31.46
0 INSPECTION PLT
1
3
683.31.44
0 SHAFT
1
4
683.31.50
0 TWIN PRODUCT S/BOX SEALING FLANGE
2
5
683.31.42
1 FLAP
1
6
683.31.45
1 FLAP ADJUSTER
1
7
20.683.31.02
1 SEALING FLANGE
2
8
683.31.48
2 TWIN OUTLET SANDBOX
1
[REPORT END]
Rev Description
Rev:
A
Qty
ILLUSTRATION 8.3.51 Figure :
683.31B
Name:
TOP DECK SPRAY BARS
Rev:
A
ILLUSTRATION 8.3.51 Figure :
683.31B
Name:
TOP DECK SPRAY BARS
Item
Part No
1
12.05.0600
0 SPRAY NOZZLE
2
683.31.03
0 TOP DECK S/BAR MTG FRAME
1
3
683.31.02
1 TOP DECK S/BAR MTG FRAME
1
4
683.54.06
2 TOP DECK SPRAY BAR
3
5
683.54.07
2 TOP DECK SPRAY BAR
4
[REPORT END]
Rev Description
Rev:
A
Qty 39
ILLUSTRATION 8.3.52
MAIN CONVEYOR MANIFOLD
Rev:
2
Name:
1
683.31.05
3
Figure :
A
ILLUSTRATION 8.3.52 Figure :
683.31.05
Name:
MAIN CONVEYOR MANIFOLD
Item
Part No
1
12.04.0005
0 1/2" BRASS GATE VALVE
7
2
391.49.07.01
0 GRIPPED END PIPE
7
3
683.31.05
2 MAIN SPRAYBAR MANIFOLD
1
[REPORT END]
Rev Description
Rev:
A
Qty
ILLUSTRATION 8.3.53 683.54.03A
Name:
SCREEN MANIFOLD
Rev:
3
2
5
6
4
1
Figure :
A
ILLUSTRATION 8.3.53 Figure :
683.54.03A
Name:
SCREEN MANIFOLD
Item
Part No
1
10.16.0050
0 1" LOW PRESSURE BALL VALVE
1
2
12.04.0005
0 1/2" BRASS GATE VALVE
8
3
391.49.07.01
0 GRIPPED END PIPE
8
4
10.23.0251
0 PRESSURE GAUGE 10 BAR
1
5
683.54.03
3 BOTTOM DECK SPRAY BAR MANIFOLD
1
6
10.09.0009
0 3/8 MALE BLANKING PLUG
1
[REPORT END]
Rev:
Rev Description
A
Qty
ILLUSTRATION 8.3.54 683.31.08
Name:
WATER MANIFOLD
Rev:
3
4
5
1
2
Figure :
A
ILLUSTRATION 8.3.54 Figure :
683.31.08
Name:
WATER MANIFOLD
Item
Part No
1
20.391.03.05
0 WATER PIPING GASKET
1
2
391.49.13
1 SUPPLY PIPE
1
3
683.31.08
2 WATER MANIFOLD
1
4
20.000.25.03
0 6" PN16 GASKET
1
Rev:
Rev Description
A
Qty
ECO2043
5
12.06.0015
0 6" Y STRAINER ECO2043
[REPORT END]
1
ILLUSTRATION 8.3.55 683.08C
Name:
12Ft B/FEED WP (UPTO FTP551710)
Rev:
2
1
3
4
5
Figure :
A
ILLUSTRATION 8.3.55 Figure :
683.08C
Name:
12Ft B/FEED WP (UPTO FTP551710)
Item
Part No
1
683.08.65
1 REAR WEAR PLATE
1
2
683.08.64
1 HARDOX WEAR PLATE
1
Rev Description
Rev:
A
Qty
RHS
3
683.08.64
1 HARDOX WEAR PLATE
1
LHS
4
683.08.103
1 HOPPER MOUTH WEAR PLATE
1
RHS
5
683.08.103
1 HOPPER MOUTH WEAR PLATE LHS
[REPORT END]
1
ILLUSTRATION 8.3.56 683_08_01A-WP
Name:
12ft B/FEED WP (FROM FTP551711)
Rev:
5
4
3
1
2
6
Figure :
A
ILLUSTRATION 8.3.56 Figure :
683_08_01A-WP
Name:
12ft B/FEED WP (FROM FTP551711)
Item
Part No
1
683.08.114
0 12 FT HOPPER WP HARDOX SECTION 1 LHS
1
2
683.08.115
0 12 FT HOPPER WP HARDOX SECTION 2 LHS
1
3
683.08.01-WP
0 HOPPER MWA - WP
1
4
683.08.65
1 REAR WEAR PLATE
1
5
683.08.111
1 12 FT HOPPER WP HARDOX SECTION 1
1
6
683.08.112
1 12 FT HOPPER WP HARDOX SECTION 2
1
[REPORT END]
Rev Description
Rev:
A
Qty
ILLUSTRATION 8.3.57
Name:
14ft B/FEED WP (FROM FTP551711)
Rev:
7 6 8
4
3
2
1
683_08_69A-WP
5
Figure :
A
ILLUSTRATION 8.3.57 Figure :
683_08_69A-WP
Name:
14ft B/FEED WP (FROM FTP551711)
Item
Part No
1
683.08.69-WP
0 HOPPER MWA (WP)
1
2
683.51.09
0 WEAR PLATE REAR 14FT
1
3
683.51.05
0 WEAR PLATE RHS SECTION 1
1
4
683.51.06
0 WEAR PLATE RHS SECTION 2
1
5
683.51.07
0 WEAR PLATE RHS SECTION 3
1
6
683.51.11
0 WEAR PLATE SECTION 2 LHS
1
7
683.51.12
0 WEAR PLATE SECTION 3 LHS
1
8
683.51.10
0 WEAR PLATE SECTION1 LHS
1
[REPORT END]
Rev Description
Rev:
A
Qty
JMG SYSTEMS Ltd. 68A Derry Road, Omagh, Co.Tyrone, N.Ireland
www.jmgsystems.co.uk
COPYRIGHT
FOREWORD/RESERVATION OF RIGHTS All JMG Panels and looms are manufactured to the highest quality, incorporating highly sensitive components and parts. In the interest of continuous plant reliability, it is essential that the equipment is maintained with meticulous care and attention. This operation and parts manual has been produced to assist the user to obtain maximum effectiveness from the equipment and to trace and remedy faults, should they arise. We recommend that the user should pay particular attention to the safety sections of this manual. Consider this manual a permanent part of your machine. Keep a copy of this manual at the operational site.
COPYRIGHT No copies or reproductions may be made from this manual without prior consent of JMG SYSTEMS Ltd. This manual, complete or in part, must not be loaned to a third party.
JMG SYSTEMS Ltd.
68A Derry Road, Omagh, Co Tyrone, N.Ireland BT78 5ED Tel: 028 8224 4131 Fax: 028 8225 2686 www.jmgsystems.co.uk
JMG SYSTEMS Ltd. Reserve the right to change specification without prior notice.
Issue No. 683T/S/2012/01 Issue Date: 5/1/05
683T/S/2012/01
JMG Systems LTD.
Page 2.
SECTION 1.0 FAMILIARIZATION. 1.1 Electrical Components locations. 1.2 Main Control Panel Warning Lights. 1.3 Manual Tracking Doglead. 1.4 Remote Control Tracking Handset. 1.5 Remote Control Tipping Grid Handset. SECTION 2.0 SAFETY. 2.1 Safety Introduction. 2.2 Electrical Safety. 2.3 Machine Shut Down Procedure. 2.4 Safety Before and During Operation.
PAGE No. 4-7 5 6 7 7 7 8-9 8 9 9 9
SECTION 3.0 OPERATION. 3.1 Engine Start Up Procedure. 3.1.1 Engine Pre-Heat. 3.2 Tracking Using the Remote Control. 3.3 Tracking Using the Manual Tracking Doglead. 3.4 Setting the Grid Tipping Time. 3.5 Operating the Grid Manually. 3.6 Operating the Grid using the Remote Control. 3.7 Programming a New Tipping Grid Remote Control. 3.8 Changing the Tipping Grid Remote Control Batteries. 3.9 Care of the Tipping Grid Remote Control.
10 - 16 11 11 12 13 14 14 14 15 16 16
SECTION 4.0 MAINTENANCE & FAULT FINDING 4.1 General Maintenance. 4.2 Fault Finding. 4.3 Main Control Panel, Fuse & Relay layout. 4.4 Tracks Control Panel, Fuse & Relay layout. 4.5 Main Control Panel & Loom, Wiring Diagram. 4.6 Tracks Control Panel & Loom, Wiring Diagram.
17 - 24 18 19 - 21 22 22 23 24
SECTION 5.0 PARTS LISTS. 5.1 Main Control Panel - Internal Parts List. 5.2 Tracks Control Panel - Internal Parts List. 5.3 Tracks Control - Parts List. 5.4 Auxiliary Parts List.
25 - 29 26 27 28 29
683T/S/2012/01
JMG Systems LTD.
Page 3.
683T/S/2012/01
JMG Systems LTD.
Page 4.
Alternator Connection
Tracks Remote Control Receiver Box
Manual Tracking Doglead
Engine Connection
683T/S/2012/01
Hydraulic Oil Cooler
Coolant Level Sensor
Machine Stop on both sides of M/C
Jacking Leg Sensors
Main Control Panel
1.1 ELECTRICAL COMPONENT LOCATIONS.
Starter Connection
Engine Earth Connection
Loom Earth Connection
JMG Systems LTD.
Tipping Grid Remote Control Receiver Box
Hydraulic Oil Level Sensor
Air Breather Restriction Sensor
Batteries
Start-Delay & Tracking Buzzers
Battery Isolator Switch
Tracks Solenoids
Fuel Contamination Sensor
Page 5.
Tipping Grid Solenoid
Tracks Control Panel
Machine Stop on both sides of M/C
Tracking Beacon
1.2 MAIN CONTROL PANEL WARNING LIGHTS. Battery Charging Warning Light. This light should illuminate when the key switch is turned to the "on" position. As soon as the Engine starts it should go out. If it fails to illuminate when the key is turned on or if it illuminates when the engine is running, it indicates that there is a fault in the charging circuit. Stop the Engine and have the circuit checked. 1.
2.
Oil Pressure Warning Light. This light should illuminate when the key switch is turned to the "on" position. As soon as the Engine starts it should go out. If a fault occurs in the oil pressure system the light will illuminate and the Engine will shut down after 2 seconds.
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11.
Coolant Temperature Warning Light. This light will only illuminate if overheating occurs in the coolant system. The Engine will shut down 5 seconds after the fault has been detected. 3.
4.
Coolant Level Warning Light. This light will only illuminate if the water in the radiator drops to a low level. The Engine will shut down 5 seconds after the fault has been detected. 5.
Engine Run Light. This light should illuminate when the key is turned to the "on" position and will remain on at all times. If it goes out then an Machine Stop has been pressed and the Engine will shut down immediately. The Engine will not start if this light is not illuminated. Air Breather Restriction Warning Light. This light will only illuminate if a problem occurs in the air breather system. The light will remain on continuously until the fault has been repaired. 6.
7.
Fuel On Light. This light will illuminate when the ignition key is turned to the Start position to indicate that the fuel solenoid circuit has been energised. The Engine will not start if this light is not on. While the engine is running this light will remain on. 8. Hydraulic Oil Level Warning Light. This light will only illuminate if the hydraulic oil level is low. The Engine will shut down 5 seconds after the fault has been detected. 683T/S/2012/01
12.
13.
9.
Machine Stop Activated Light. This light will only illuminate when an Machine Stop has been pressed. This will immediately shut down the Engine. If the light is flashing after shut down this indicates that one or more of the Machine Stops has been pressed. If the light remains on constantly after shut down this indicates that the Doglead Machine Stop has been pressed. 10.
Engine Pre-heat indicator Light. This light illuminates when the pre-heat system is operating during start up. This will only operate if it was installed during manufacture. If automatic pre-heat has been fitted the light will illuminate when the key is turned to the "On" position. If manual pre-heat has been fitted the light will illuminate when the key is turned to the "pre-heat" position. 11.
Fuel Contamination Warning Light. This light will only illuminate if a problem occurs in the fuel system such as water contamination. The Engine will shut down 1 second after the fault has been detected. 12. Hour clock. This records the number of hours that the Engine has been running. 13. Ignition Start Switch. This is used to start and stop the Engine when required.
JMG Systems LTD.
Page 6.
1.3 MANUAL TRACKING DOGLEAD. See section 3.3 for operating procedures.
Right hand Track Forward/Back
Left hand Track Forward/Back
Tracking On/Off Switch
Doglead Connection
Doglead Machine Stop Switch
1.4 REMOTE CONTROL TRACKING HANDSET. See section 3.2 for operating procedures. De-activate Handset Switch
Left Hand Track Forward/Back
Handset key.
Battery Charger.
Tracks On Switch. Right Hand Track Forward/Back
Spare Battery
Engine Stop Switch.
Tracks Remote Control Handset.
Tracks Remote Control Receiver box.
1.5 REMOTE CONTROL TIPPING GRID. See section 3.4 for operating procedures. Grid Remote Control Receiver box.
Grid Remote Control Handset.
Grid Raise Set Time. Grid Lower Set Time.
Grid Raise.
Grid Lower. Handset On.
Manual Raise. Manual Lower.
683T/S/2012/01
JMG Systems LTD.
Page 7.
!
WARNING
Before operating this Machine you Must read the Safety instructions in the Finlay Operation Manual.
2.1 SAFETY INTRODUCTION. All personnel who operate this equipment must be trained to correctly and safely use it as it was intended. Before operation the operator's must: (i). Have received specific and adequate training in the task to be carried out. (ii). Have read and understood the Finlay Operation Manual and the Safety signs on the Machine. (iii). Know the location and function of controls and safety features such as remote Machine Stop buttons and isolator switches. (iv). Be aware of all moving parts on the Machine.
683T/S/2012/01
JMG Systems LTD.
Page 8.
!
WARNING
Even when working with low voltage electrics and batteries, special care must be taken when carrying out maintenance or repair.
2.2 ELECTRICAL SAFETY. While this equipment is rated at only 12 volts safety should not be taken lightly. This equipment can cause serious burns and injuries if connected wrongly or if tampered with. Remember batteries can explode. (i). Never work on the electrical system of any equipment unless you are thoroughly familiar with the systems details. (ii). Work on the electrical system must only be carried out by a qualified electrician. (iii). Special care should be taken when disconnecting, replacing and/or charging the batteries. Ensure that the batteries are re-connected correctly. Contact across the terminals can cause sparks or explosions. (iv). The electrical equipment of the Machine should be inspected at regular intervals. Damaged cables or loose connections must be repaired immediately. Use only the manufacturers replacement parts with the specified current rating, especially fuses. (v). Isolate the batteries when welding on the Machine. 2.3 MACHINE SHUT DOWN PROCEDURE. The JMG Control Panel, when fitted to the Finlay 683, comes complete with 4 remote Machine Stops, 1 doglead Machine Stop and 1 key switch for normal starting and stopping of the machine. See section 1.2 for their locations. In the event of any emergency shut down you should consult your Finlay Operation Manual for "Lock Out" and "Re-Start" procedures. 2.4 SAFETY BEFORE AND DURING OPERATION. (i). Read and understand your Finlay Operation Manual before you start the Machine. Study the DANGER, WARNING, CAUTION and IMPORTANT safety signs on your Machine. (ii). Before starting walk completely around the Machine. Make sure no one is under it, on it or close to it. Let all other operators and bystanders know you are starting up and do not start until everyone is clear of the Machine. (iii). Ensure that all control levers are in the neutral position. (iv). Check that all electrical connections including battery connections are fitted correctly and are not damaged or worn. (v). Only use Remote stop buttons or Remote stop lines (if fitted) in Emergency situations or during safety drills. (vi). Before moving the Machine ensure that everyone is clear from the surrounding area and that the warning buzzer and beacon are operating correctly.
683T/S/2012/01
JMG Systems LTD.
Page 9.
683T/S/2012/01
JMG Systems LTD.
Page 10.
!
WARNING
Before operating this Machine you Must read the Safety instructions in the Finlay Operation Manual.
3.1 ENGINE START UP PROCEDURE. (i). To start the Engine turn the ignition key to the "On" position, as shown at (B). Note: At this point a Test sequence will commence where all the lamps, as shown at (D), will illuminate for 1 - 2 seconds and the Fuel Solenoid will energise. If any of the lamps, other than the PreHeat lamp, does not illuminate this indicates that a problem exists. Also the operator should listen for the clicking sound of the Fuel Solenoid as it energises. If a problem occurs see section 4.0 of this manual for fault finding details. (ii). After the test sequence has finished all the lamps, apart from those shown at (E), will go out. Note: If an Automatic Pre-Heat system has been installed the PreHeat light will also illuminate during the test sequence. Warning: Do not attempt to start the Engine unless the following warning lamps are illuminated at this stage.
(A). Key Switch in the "Neutral" Position
(B). Key Switch in the "On" Position
(C). Key Switch in the "Start" Position
(ii). Turn the ignition key to the "Start" position, as shown at (C). At this point the "Fuel On" light will illuminate, as shown at (F), the fuel solenoid will energise and the start delay siren will sound. (iii). Hold the key in this position for seven seconds until the Engine cranks and runs. (iv). Return the ignition key to the "On" position immediately after the Engine starts. Note: As soon as the Engine has started the "Oil" light and "Battery" light will go out. Only the "Fuel On " light and the "Engine Run" light will be illuminated when the Engine is running, as shown at (G). If any other lights illuminate when the Engine is running this indicates a fault. (v). To stop the Engine return the key to the neutral position, as shown at (A). 3.1.1 ENGINE PRE-HEAT. The Engine Pre-Heat sequence is a Customer requested option and will therefore not be present on all Machines. Where a "Pre-heat" sequence has been installed in the Control Panel during manufacture, it will either be automatic or manual.
(D).
(E).
(F).
(H).
Automatic Pre-Heat. When an automatic Pre-Heat system has been fitted to the Control Panel, the Pre-heat operation will commence when the ignition key is turned to the "On" position. At this point, if pre-heating is required, the Pre-Heat light will illuminate on the Control Panel. After approximately 20 seconds the operator should turn the key to the "Start" position. After a further 7 seconds the Engine will start. When the key is retuned to the "On" position the Pre-Heat light on the Control Panel will go out. Manual Pre-Heat. When a Manual Pre-heat system has been fitted, the ignition key must be turned to the Pre-Heat position, as shown at (H). The key should be held in this position for approximately 30 seconds and then turned to the "Start" position. The Pre-Heat light will illuminate during the Pre-Heat sequence and will go out when the key has been returned to the "On" position. 683T/S/2012/01
JMG Systems LTD.
Page 11.
!
WARNING
Before operating this Machine you Must read the Safety and Operation instructions in the Finlay Operation Manual.
3.2 TRACKING USING THE REMOTE CONTROL. (i). Switch the Tracks Operation Switch, located on the Tracks Control Panel, to the "Remote Tracking" position, as shown at (A).
(A).
Manual Tracking
(ii). Start the Engine as per the Engine start up procedure on the previous page. (iii). Activate the Remote Control by pulling up the red button, as shown at (B).
Remote Tracking
(B).
(C).
(iv). Insert the key into the Remote Control Handset and turn on, as shown at (C). Note. At this point the LED, shown at (D), should flash red for a few seconds and then turn to a constant green. If it continues to flash red this indicates that the battery is low. Ensure that the battery is fully charged before operating the Remote Control.
(D).
Tracks Forward Tracks Reverse
(v). Activate the Tracks by pressing the Tracks button, as shown at (E). Note: At this point the Track Safety Buzzer should sound. (vi). There is a seven second delay on the handset before the Tracks will operate. Also the Tracks will not operate if the Jacking Legs on the front of the Machine are in the down position. Therefore, if the Tracks fail to operate after seven seconds check that the Jacking Legs are raised.
(E).
(vii). Track the Machine using the forward and reverse buttons as shown.
683T/S/2012/01
JMG Systems LTD.
Page 12.
!
WARNING
Before operating this Machine you Must read the Safety and operation instructions in the Finlay Operation Manual.
3.3 TRACKING USING THE MANUAL TRACKING DOGLEAD.
(A).
Remote Tracking
(i). Ensure that the Doglead is connected to the Machine and that the Doglead Machine Stop is not pressed.
Manual Tracking
(ii). Switch the Tracks Operation Switch, located on the Tracks Control Panel, to the "Manual Tracking" position, as shown at (A). (iii). Start the Engine as per the Engine start up procedure in section 3.1.
(B).
(iv). Switch the Tracking "On/Off" Switch, located on the Doglead Handset, to the "On" position, as shown at (B). Note: At this point the Tracking Safety Siren should sound and the Tracking Beacon should flash. There is a seven second delay on the handset before the Tracks will operate. Also the Tracks will not operate if the Jacking Legs on the front of the Machine are in the down position. Therefore, if the Tracks fail to operate after seven seconds check that the Jacking Legs are raised.
Left hand Track Forward/Back Right hand Track Forward/Back Tracking On/Off Switch Doglead Machine Stop Switch
(v). The Machine can now be tracked using the controls on the Doglead Handset, as shown at (B).
683T/S/2012/01
JMG Systems LTD.
Page 13.
!
WARNING
Before operating the Tipping Grid you Must read the instructions in the Finlay Operation Manual.
3.4 SETTING THE GRID TIPPING TIME. The time in which it takes to tip the Grid using the Remote Control and the angle that the Grid rises to, needs to be set when the system is installed. (i). Ensure that the Engine is running and the Grid is fully down. (ii). Press the top button on the side of the Receiver Box, as shown at (A), twice and release. Press a third time and hold down. (iii). The Grid should start to rise. Once it has reached the required angle release the button and the Grid will stop. (iv). Repeat this exercise for the lowering cycle by pressing the second button on the Receiver Box, as shown at (B). (v). This cycle will be recorded, therefore, each time the Grid is operated using the Remote Control the same angle and speed will be achieved.
(A). (B). (C). (D).
(G).
(E).
(H).
3.5 OPERATING THE GRID MANUALLY. (i). To raise the Grid manually, press and hold button (C) as shown. Once the Grid has achieved the required height release the button. (ii). To lower the Grid manually, press and hold button (D) as shown. Once the Grid is completely down release the button.
(F).
3.6 OPERATING THE GRID USING THE REMOTE CONTROL. Warning: Before activating the Grid Tipping Cycle using the Remote Control, ensure that the Grid is fully down. (i). To activate the Remote Control press the "on" button twice, as shown at (H). The LED shown at (F) will flash once to indicate that the Remote Control is active. (ii). To activate the Tipping Cycle press button "1" once, as shown at (E). The LED shown at (F) will flash rapidly each time a button is pressed. (iii). To stop the Grid in mid-cycle press button "2" once, as shown at (G). (iv). To re-start the cycle press button "1" once again. Note: The cycle will have to finish, therefore, if the Grid was stopped in the raise cycle, once it is started again it will continue to rise to its highest point before lowering again. Note: The Remote Control has a 2 minute automatic turn off feature. The system also has an operating range of approximately 100 metres but longer or shorter distances will be achieved depending on the location of the receiver box in relation to the Remote Control transmitter. The surroundings will also have an impact on range. The units are designed to operate with internal aerials.
683T/S/2012/01
JMG Systems LTD.
Page 14.
3.7 PROGRAMMING A NEW TIPPING GRID REMOTE CONTROL. Each Remote Control Transmitter has a unique operating code. If a Remote Control or Receiver Box is replaced then the Receiver Box has to be programmed to recognize the new Remote Control Transmitter. If a Remote Control Transmitter is taken from one Machine or system and used to operate another system, the original Receiver Box should be disabled by removing the 2 amp fuse on the printed circuit board, as shown at (G). Label the Receiver with instructions to reprogram it before putting it back into service. Otherwise the situation could arise that one Remote Control will operate 2 different systems. WARNING: Remote control units are programmed in accordance with the regulations of the particular region in which they are to be used. Ensure that any re-programming or replacement of the remote control units, is done so in accordance with all regional regulations. To Programme the Receiver: (i). Remove the cover from the Receiver Box by unscrewing the 4 fixing screws, as shown at (A).
(A).
(ii). Ensure that “LED1”, as shown at (E), is turned on. This led indicates that the Receiver has a correct power supply. (iii). Set the “Program ID” switch, as shown at (C), to the programming position by moving the switch lever to the left position. (iv). Press and release the “Program ID” push button, as shown at (D). The “Program” LED, as shown at (B), will turn on.
(B).
(v). Ensure that the Remote Control Transmitter is turned on.
(D). (C).
(E).
(vi). Press and hold any button on the Remote Control Transmitter (Except the "ON" button). The “Program” LED, as shown at (B), will turn off and the “Valid Signal” LED, as shown at (F), will turn on. Note: Do not hold the Remote Control closer than 500mm from the Receiver Box. (vii). Release the Transmitter button. (viii). Set the “Program ID” switch, as shown at (C), to the operating position by moving the switch lever to the right position. (ix). Replace the lid on the Receiver Box and tighten the 4 mounting screws.
(F). 683T/S/2012/01
JMG Systems LTD.
(G). Page 15.
3.8 CHANGING THE TIPPING GRID REMOTE CONTROL BATTERIES. The Tipping Grid Remote Control battery life depends on it frequency of use. Low batteries are indicated when the LED, as shown at (A), on the Remote Control goes dim when a button is pressed and/or the functions do not operate. When this happens the batteries should be replaced immediately. The batteries consist of 2 x 1.5volt AAA alkaline batteries located in the rear of the Remote Control. Before replacing Transmitter batteries turn off the Receiver Box by disconnecting its power supply. To replace the batteries: (i). Undo the 3mm screw securing the battery compartment cover at the rear of the Remote Control. (ii). To remove the cover - raise the end adjacent to the belt clip on the Transmitter and swing the cover out and lift off. (iii). Remove the exhausted batteries. (iv). Fit 2 new AAA size alkaline batteries taking special care to ensure that the battery polarity symbols align with the corresponding symbols embossed on the base of the battery compartment. Incorrect polarity may damage the Transmitter. Do not mix old and new batteries. (v). Refit the cover by engaging the small catches at the bottom edge of the cover with the slots on the lower edge of the battery compartment and then fold the cover towards the belt clip. (vi). Secure the cover with the 3mm screw.
(A).
3.9 CARE OF THE TIPPING GRID REMOTE CONTROL. The Remote Control should be kept in a safe location and protected from falling debris and water contamination. If the Remote Control is being operated from a loader then it may be possible to clip or secure the Transmitter to the loader's sun visor or some other suitable fixture. To do this use the belt clip located on the rear of the Remote Control housing. Ensure that the Remote Control is protected from vibration or impact damage. If the Remote Control gets damaged, tampered with or malfunctions in any way it should be disabled immediately by removing the batteries. It should then be replaced and/or returned to JMG Systems for examination.
683T/S/2012/01
JMG Systems LTD.
Page 16.
683T/S/2012/01
JMG Systems LTD.
Page 17.
!
WARNING
Before carrying out Maintenance you Must read the Safety instructions in the Finlay Operation Manual.
4.1 GENERAL MAINTENANCE JMG control panels are skilfully manufactured & precise pieces of equipment. Therefore, to ensure that the equipment continually operates effectively the owner should ensure that the following "Good housekeeping" measures are carried out: (i). Ensure that only qualified and trained personnel operate and/or maintain this equipment. (ii). Electrical connections are susceptible to wet and dirt, therefore, every step should be taken to avoid such elements affecting this equipment: (iii). Always keep the Control Panel Lid closed and locked at all times. Keep the key of the Panel in a safe place. (iv). Regularly check the Control Panel and all connectors such as Battery Terminals and Solenoid Connectors etc. for corrosion or build up of dirt. (v). When carrying out any repairs ensure that the equipment is kept covered from rain and that all dirt etc. has been cleaned from the equipment. (vi). Check daily for any damaged or worn gauges, switches, wires or connectors and replace immediately if necessary. (vii). Never adjust any of the components on this equipment without the authorisation of JMG Systems. Warranty may be effected where unauthorised adjustments have been made. (viii). Always replace damaged or faulty components/parts with compatible replacements. Always check ratings before replacement.
683T/S/2012/01
JMG Systems LTD.
Page 18.
!
WARNING
Before carrying out any repairs or checks on this equipment ensure that the Machine has been fully shut down.
4.2 FAULT FINDING. PROBLEMS TRACKING WHEN USING THE REMOTE CONTROL. (i) The Remote Control is turned on but the LED is not flashing. - Battery is flat. Replace battery - Board inside Handset has failed. Contact JMG Systems. - Fuse on board inside the Handset has blown. Check fuse & replace if blown. - Key switch on Handset is broken. Check wiring to key switch contact element & replace switch if faulty. (ii) The Remote Control is broadcasting but nothing is operating. - The Handset is de-activated. Pull out the red button on top of the Handset. - The Remote Control is out of range (100 metres). Bring back into range. - No power going to the Receiver Box. Check that the power LED on the inside of the Receiver Box is on. - Fuse is blown on the inside of the Receiver Box. Check fuse & replace if blown. - Receiver is set for different frequency. Check if green LED (LD2) located on PCB on the inside of Receiver Box is flashing. If not check that the receiver frequency channel matches that of the Remote Control. (iii) All Tracking Motions working intermittently. - Receiver is set for different address code. Check that the ADMO address code on the Receiver PCB matches the address code on the Remote Control. - Antenna connection on inside of Receiver Box is loose. Secure antenna connection. - Control wiring to Receiver Box may be damaged. Check wiring and repair if faulty. - Another Remote Control may be interfering with the system. Check for other Remote Controls in the area and consult the Hetronic manual. (iv) Some Tracking Motions working intermittently. - Connectors loose on Track Solenoids. Check connections and tighten. - Wiring damaged going to Track Solenoids. Check wiring & repair if faulty. - Connector loose on inside of Receiver Box. Check connections and tighten. (v) General checks when having problems Tracking using the Remote Control. - Is the "Tracks on/off" switch on the Main Control Panel in the "on" position? - Is the "Doglead/Remote" switch on the Main Control Panel in the "Remote" position? - Is the Remote Control de-activate switch pulled out? - Is the key switch in the "On" position? - Is the battery pack fully charged? - Did you take the Remote Control out of range (100 metres)? - Are the Track Solenoid connectors tight and free from corrosion? - Is there power going to the Receiver Box? - Are there any fuses blown in the Receiver Box? - In the Receiver Box are all connections tight? - In the Receiver Box is the internal antenna securely connected? - Is there power going to the Tracks Control Box? - Are there any fuses blown in the Tracks Control Box? - In the Tracks Control Box are all connections tight? - Are the Jacking Fully up on the Machine? - Are the Hydraulic Levers in the Tracking Position?
683T/S/2012/01
JMG Systems LTD.
Page 19.
!
WARNING
Before carrying out any repairs or checks on this equipment ensure that the Machine has been fully shut down.
4.2 FAULT FINDING - CONTINUED. PROBLEMS TRACKING WHEN USING THE MANUAL TRACKING DOGLEAD. (i) Engine is running but nothing is operating from the Doglead Handset. - Doglead is not connected properly. Check connection & tighten if loose. - On/Off switch on the Handset is faulty. Check switch & replace if faulty. - Fuse on board inside the Tracks Control Box has blown. Check fuse & replace if blown. - Control wiring to Tracks Control Box may be damaged. Check wiring & repair if faulty. (ii) All Tracking Motions working intermittently. - Control wiring to Tracks Control Box may be damaged. Check wiring & repair if faulty. - Main Doglead connector loose or damaged. Check connection & repair if faulty. (iii) Some Tracking Motions working intermittently. - Connectors loose or corroded on Track Solenoids. Check connections & tighten. - Connectors loose on inside of Doglead Handset. Check connections & tighten. - Connectors loose on inside of Tracks Control Box. Check connections & tighten. - Control switches on Handset are faulty. Check switches & replace if faulty. - Wiring damaged going to Track Solenoids. Check wiring & repair if faulty. - Main Doglead connector loose or damaged. Check connection & repair if faulty. (iv) General checks when having problems tracking using the Doglead Handset. - Is the Doglead Handset E-stop pulled out? - Is the Doglead Handset connected properly? - Are the Track Solenoid connectors tight and free from corrosion? - Is there power going to the Tracks Control Box? - Are there any fuses blown in the Tracks Control Box? - Are all connections tight in the Tracks Control Box? - Are the Jacking Legs Fully up on the Machine? - Are the Hydraulic Levers in the Tracking Position?
683T/S/2012/01
JMG Systems LTD.
Page 20.
!
WARNING
Before carrying out any repairs or checks on this equipment ensure that the Machine has been fully shut down.
4.2 FAULT FINDING - CONTINUED. PROBLEMS WITH THE TIPPING GRID WHEN USING THE REMOTE CONTROL. (i) The Remote Control is turned on but the LED is not flashing. - Battery is flat. Replace battery - Board inside the Handset has failed. Contact JMG Systems. (ii) The Remote Control is broadcasting but the Tipping Grid is not operating. - The Remote Control is out of range. Bring back into range. - No power going to the Receiver Box. Check that the power LED on the inside of the Receiver Box is on. - Fuse is blown on the inside of the Receiver Box. Check fuse & replace if blown. - Receiver is set for different transmitter. Re-programme for existing transmitter. (iii) Tipping Grid Motion working intermittently. - Antenna connection on inside of Receiver Box is loose. Secure antenna connection. - Control wiring to Receiver Box may be damaged. Check wiring and repair if faulty. - Connectors loose on Tipping Grid Solenoids. Check connections and tighten. - Wiring damaged going to Tipping Grid Solenoids. Check wiring & repair if faulty. - Connectors loose on inside of Receiver Box. Check connections and tighten. - Buttons faulty on Handset. Check Handset and replace if damaged or faulty. (v) General checks when having problems Tipping the Grid using the Remote Control. - Is the Remote Control switched on? - Has the Grid rise time been set? - Is the battery pack fully charged? - Did you take the Remote Control out of range? - Are the Tipping Grid Solenoid connectors tight and free from corrosion? - Is there power going to the Receiver Box? - Are there any fuses blown in the Receiver Box? - In the Receiver Box are all connections tight? - In the Receiver Box is the internal antenna securely connected? - Is the Grid working on manual?
683T/S/2012/01
JMG Systems LTD.
Page 21.
R1 FUEL SOLENOID RELAY R2 OIL COOLER RELAY R3 N/A R4 N/A R5 STARTER MOTOR RELAY
R4
R1
R5
F1- 5A PCB POWER F2-10A FUEL SOLENOID F3-15A TRACKS F4-15A HYDRAULIC OIL COOLER (OPTIONAL) F5-10A START DELAY SIREN F6-5A MACHINE STOP SWITCHES F7-10A TIPPING GRID F8-15A HYDRAULIC OIL COOLER F9-N/A F10-5A OIL COOLER FAN SWITCH
R2
R3
4.3 MAIN CONTROL PANEL, FUSE & RELAY LAYOUT. F2
R7
R2
F3
F4
R8
R3
F5
R9
R4
F6
R5
F8
R 10
F7
R1 LEFT HAND FORWARD SOLENOID R2 LEFT HAND REVERSE SOLENOID R3 N/A R4 N/A R5 TRACK POWER RELAY R6 RIGHT HAND REVERSE SOLENOID R7 RIGHT HAND FORWARD SOLENOID R8 BEACON , SIREN & TIMER R9 N/A R10 JACK LEGS RAISED SYSTEM POWER
R6
R1
F1 SD3
F1-10A LEFT HAND FORWARD SOLENOID F2-10A RIGHT HAND REVERSE SOLENOID F3-10A LEFT HAND REVERSE SOLENOID F4-10A RIGHT HAND FORWARD SOLENOID F6-10A BEACON , SIREN & TIMER F9-10A MANUAL REMOTE SELECTOR SWITCH F10-10A REMOTE CONTROL RECEIVER MANUAL F11-5A JACKING LEG LIMIT SWITCHES F12- N/A SD3-7 SECOND DELAY TIMER
F 12
F 11
F 9 F 10
4.4 TRACKS CONTROL PANEL, FUSE & RELAY LAYOUT.
31
30 15
S2
H1
F6 5A
H5
12V BATTERY ALTERNATOR BATTERY CHARGE LAMP FUEL SOLENOID ON LAMP MACHINE STOP RELEASED WARNING LAMP RLY 1 FUEL SOLENOID RELAY STOP SWITCH JUNCTION BOX
R
F3 15A
S3-S6 ENGINE STOP SWITCHES Y1 FUEL SOLENOID
S2 IGNITION/START SWITCH
P1 ENGINE HOUR METER S1 BATTERY ISOLATOR SWITCH
G1 G2 H1 H7 H5 K1 J1
S1
G1
FL1 40A
F2 10A F5 10A F8 15A
S12
F10 F1 5A 5A
A1 CONTROL UNIT B1 START DELAY SIREN K2 RLY 2 COOLING FAN RELAY K5 STARTER MOTOR RELAY M1 STARTER MOTOR M2 HYDRAULIC OIL COOLING FAN S6 ENGINE OIL PRESSURE SWITCH S7 ENGINE TEMPERATURE SWITCH S8 AIR FILTER RESTRICTION SWITCH S9 HYDRAULIC OIL LEVEL SWITCH S12 OIL COOLER TEMPERATURE SWITCH
H7
4.5 Main Control Panel & Loom Wiring Diagram
S6 S7
B3
TIPPING GRID REMOTE CONTROL RECEIVER ENGINE OIL PRESSURE WARNING LAMP ENGINE TEMPERATURE WARNING LAMP COOLANT LEVEL WARNING LAMP AIR FILTER RESTRICTION WARNING LAMP HYDRAULIC OIL LEVEL WARNING LAMP
B2
Y2
A2
O = ORANGE P = PURPLE
Y2 GRID RAISE SOLENOID Y3 GRID LOWER SOLENOID
R = RED U = BLUE
683T/S/2012
Y3
W = WHITE Y = YELLOW
H9 MACHINE STOP/MANUAL TRACK STOP ON WARNING LAMP H11 FUEL CONTAMINATION WARNING LAMP
A2 H2 H3 H4 H6 H8
S9
WIRE COLOUR CODE B = BLACK K = PINK G = GREEN N = BROWN
S8
A1
F7 10A
TRACK SIREN TRACK BEACON LAMP TRACK OPERATING RELAY (R5A) TRACK DELAY TIMER JACK LEG RELAY (R10A) SIREN AND BEACON RELAY (R8A)
JACK LEG SWITCH 1 JACK LEG SWITCH 2 TRACK MANUAL/REMOTE SELECTOR SWITCH RADIO REMOTE TRACK CONTROL RECEIVER MANUAL TRACK CONTROL HANDSET
B2 E1 K6 K7 K8 K9
S14 S15 S16 A3 A4
C JMG SYSTEMS LTD
R = RED U = BLUE
FUSES AND RELAYS WITH LETTER A ARE FITTED IN TRACK JUNCTION BOX
O = ORANGE P = PURPLE
W = WHITE Y = YELLOW
MANUAL TRACK ON/OFF SWITCH MANUAL HANDSET ENGINE STOP SWITCH LEFT HAND TRACK SWITCH RIGHT HAND TRACK SWITCH
WIRE COLOUR CODE B = BLACK K = PINK G = GREEN N = BROWN
S17 S18 S19 S20
4.6 Tracks Control Panel & Loom Wiring Diagram
K10 LEFT HAND FORWARD RELAY (R1A) K11 LEFT HAND REVERSE RELAY (R2A) K12 RIGHT HAND FORWARD RELAY (R7A) K13 RIGHT HAND REVERSE RELAY (R6A) Y5 LEFT HAND FORWARD SOLENOID Y6 LEFT HAND REVERSE SOLENOID Y7 RIGHT HAND FORWARD SOLENOID Y8 RIGHT HAND REVERSE SOLENOID
683T/S/2012
683T/S/2012/01
JMG Systems LTD.
Page 25.
5.1 MAIN CONTROL PANEL PARTS LIST. (1).
(2). (4). (3).
(5).
(6). (7).
(8).
(9). (10) (11).
ITEM NO. (1). (2). (3). (4). (5). (6). (7). (8). (9). (10). (11).
PART NO.
DESCRIPTION.
14.29.1427 12.26.0300 14.75.0001 14.77.0001 15.02.0801 14.64.0005 14.64.0010 14.64.0015 14.40.0013 14.40.0010 14.71.0012 14.71.0002 14.71.0003
Main Control Panel & loom complete. Main Control Panel lock & key. Hour clock. Ignition switch. Ignition switch key. Fuse 5 Amp. Fuse 10 Amp. Fuse 15 Amp. Main Control Panel PCB. AF Link. R1 - Fuel Solenoid Relay. R2 - Oil Cooler Relay. R5 - Starter Motor Relay.
683T/S/2012/01
JMG Systems LTD.
NO. REQ. 1 1 1 1 1 3 4 3 1 1 1 1 1 Page 26.
5.2 TRACK CONTROL PANEL INTERNAL PARTS LIST.
(9).
(1).
(10).
(2). (3).
(11). 5
(4).
-
(5).
(12).
(6). (7). (8).
ITEM NO.
PART NO.
DESCRIPTION.
(1). (2). (3). (4). (5). (6). (7). (8). (9). (10). (11). (12).
14.29.1428 14.40.0020 14.64.0010 14.64.0005 14.71.0011 14.71.0011 14.71.0011 14.71.0011 14.71.0008 14.72.0005 14.71.0009 14.71.0010 14.77.0300
Tracks Control Panel & Loom complete. Tracks Control Panel PCB. Fuse 10 Amp. Fuse 5 Amp. R1 - Left Hand Forward Solenoid Relay. R2 - Left Hand Reverse Solenoid Relay. R6 - Right Hand Reverse Solenoid Relay. R7 - Right Hand Forward Solenoid Relay. R8 - Beacon, Timer & Siren Relay. Track delay Timer. R5 - Track Power Relay. R10 - Jacking Legs Raised Power Relay. Tracks Operation Switch.
683T/S/2012/01
JMG Systems LTD.
NO. REQ. 1 1 7 1 1 1 1 1 1 1 1 1 1
Page 27.
5.3 TRACK CONTROL PARTS LIST.
(1).
(2).
(3).
(4).
(9).
(5).
(10).
(6). (7).
(8).
ITEM NO.
PART NO.
DESCRIPTION.
(1). (2). (3). (4). (5). (6). (7). (8). (9). (10).
14.03.0573 14.03.0562 14.03.0572 14.03.0561 12.14.3010 12.14.3009 14.03.0698 14.77.0301 14.77.0302 14.77.0510 14.95.1301 14.95.1302
Tracks - Remote control receiver box. (EU freq.) Tracks - Remote control receiver box. (US freq.) Tracks - Remote control handset. (EU freq.) Tracks - Remote control handset. (US freq.) Tracks - Remote control battery charger. Tracks - Remote control spare battery. Doglead handset. Tracks Forward/Back Switch. Tracks On/Off Switch. Doglead handset Machine Stop. Doglead male connector. (PP13) Doglead female connector.
NO. REQ. 1 1 1 1 1 1 1 2 1 1 1 1
WARNING: Remote control units are programmed in accordance with the regulations of the particular region in which they are to be used. When ordering replacement handsets or receivers ensure that the partcodes for the correct region are selected. 683T/S/2012/01
JMG Systems LTD.
Page 28.
5.4 AUXILIARY PARTS LIST. (1).
(2).
(3).
(4).
(5).
(7).
(8).
(6).
(9).
(10).
ITEM NO.
PART NO.
DESCRIPTION.
(1). (2). (3). (4). (4a). (5). (6). (7). (8). (9). (10).
14.03.0010 14.03.0012 14.03.0009 14.03.0011 14.77.0011 14.02.0020 14.29.4030 14.65.0002 14.89.0008 14.65.0003 14.64.0040 14.96.1200 14.77.0500
Tipping grid remote control receiver box. (EU freq.) Tipping grid remote control receiver box. (US freq.) Tipping grid remote control handset. (EU freq.) Tipping grid remote control handset. (US freq.) Jacking legs limit switch. Machine Stop box. Complete Machine Stops kit inc. junction boxes. Start delay buzzer. Tracking beacon. Tracking buzzer. Main Fuse 40 Amp. Battery Lead Set. Battery Isolator
NO. REQ. 1 1 1 1 2 4 1 1 1 1 1 1 1
WARNING: Remote control units are programmed in accordance with the regulations of the particular region in which they are to be used. When ordering replacement handsets or receivers ensure that the partcodes for the correct region are selected. 683T/S/2012/01
JMG Systems LTD.
Page 29.
JMG SYSTEMS Ltd. 68A Derry Road, Omagh, Co.Tyrone, N.Ireland
www.jmgsystems.co.uk
COPYRIGHT
FOREWORD/RESERVATION OF RIGHTS All JMG Panels and looms are manufactured to the highest quality, incorporating highly sensitive components and parts. In the interest of continuous plant reliability, it is essential that the equipment is maintained with meticulous care and attention. This operation and parts manual has been produced to assist the user to obtain maximum effectiveness from the equipment and to trace and remedy faults, should they arise. We recommend that the user should pay particular attention to the safety sections of this manual. Consider this manual a permanent part of your machine. Keep a copy of this manual at the operational site.
COPYRIGHT No copies or reproductions may be made from this manual without prior consent of JMG SYSTEMS Ltd. This manual, complete or in part, must not be loaned to a third party.
JMG SYSTEMS Ltd.
68A Derry Road, Omagh, Co Tyrone, N.Ireland BT78 5ED Tel: 028 8224 4131 Fax: 028 8225 2686 www.jmgsystems.co.uk
JMG SYSTEMS Ltd. Reserve the right to change specification without prior notice.
Issue No. 683T/D/2012/01 Issue Date: 5/1/05
683T/D/2012/01
JMG Systems LTD.
Page 2.
SECTION 1.0 FAMILIARIZATION. 1.1 Electrical Components locations. 1.2 Main Control Panel Warning Lights. 1.3 Manual Tracking Doglead. 1.4 Remote Control Tracking Handset. 1.5 Remote Control Tipping Grid Handset. SECTION 2.0 SAFETY. 2.1 Safety Introduction. 2.2 Electrical Safety. 2.3 Machine Shut Down Procedure. 2.4 Safety Before and During Operation.
PAGE No. 4-7 5 6 7 7 7 8-9 8 9 9 9
SECTION 3.0 OPERATION. 3.1 Engine Start Up Procedure. 3.1.1 Engine Pre-Heat. 3.2 Tracking Using the Remote Control. 3.3 Tracking Using the Manual Tracking Doglead. 3.4 Setting the Grid Tipping Time. 3.5 Operating the Grid Manually. 3.6 Operating the Grid using the Remote Control. 3.7 Programming a New Tipping Grid Remote Control. 3.8 Changing the Tipping Grid Remote Control Batteries. 3.9 Care of the Tipping Grid Remote Control.
10 - 16 11 11 12 13 14 14 14 15 16 16
SECTION 4.0 MAINTENANCE & FAULT FINDING 4.1 General Maintenance. 4.2 Fault Finding. 4.3 Main Control Panel, Fuse & Relay layout. 4.4 Tracks Control Panel, Fuse & Relay layout. 4.5 Main Control Panel & Loom, Wiring Diagram. 4.6 Tracks Control Panel & Loom, Wiring Diagram.
17 - 24 18 19 - 21 22 22 23 24
SECTION 5.0 PARTS LISTS. 5.1 Main Control Panel - Internal Parts List. 5.2 Tracks Control Panel - Internal Parts List. 5.3 Tracks Control - Parts List. 5.4 Auxiliary Parts List.
25 - 29 26 27 28 29
683T/D/2012/01
JMG Systems LTD.
Page 3.
683T/D/2012/01
JMG Systems LTD.
Page 4.
Alternator Connection
Tracks Remote Control Receiver Box
Manual Tracking Doglead
Engine Connection
683T/D/2012/01
Hydraulic Oil Cooler
Coolant Level Sensor
Machine Stop on both sides of M/C
Jacking Leg Sensors
Main Control Panel
1.1 ELECTRICAL COMPONENT LOCATIONS.
Starter Connection
Engine Earth Connection
Loom Earth Connection
JMG Systems LTD.
Tipping Grid Remote Control Receiver Box
Hydraulic Oil Level Sensor
Air Breather Restriction Sensor
Batteries
Start-Delay & Tracking Buzzers
Battery Isolator Switch
Tracks Solenoids
Fuel Contamination Sensor
Page 5.
Tipping Grid Solenoid
Tracks Control Panel
Machine Stop on both sides of M/C
Tracking Beacon
1.2 MAIN CONTROL PANEL WARNING LIGHTS. Battery Charging Warning Light. This light should illuminate when the key switch is turned to the "on" position. As soon as the Engine starts it should go out. If it fails to illuminate when the key is turned on or if it illuminates when the engine is running, it indicates that there is a fault in the charging circuit. Stop the Engine and have the circuit checked. 1.
2.
Oil Pressure Warning Light. This light should illuminate when the key switch is turned to the "on" position. As soon as the Engine starts it should go out. If a fault occurs in the oil pressure system the light will illuminate and the Engine will shut down after 2 seconds.
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11.
Coolant Temperature Warning Light. This light will only illuminate if overheating occurs in the coolant system. The Engine will shut down 5 seconds after the fault has been detected.
12.
3.
4.
Coolant Level Warning Light. This light will only illuminate if the water in the radiator drops to a low level. The Engine will shut down 5 seconds after the fault has been detected. 5.
Engine Run Light. This light should illuminate when the key is turned to the "on" position and will remain on at all times. If it goes out then an Machine Stop has been pressed and the Engine will shut down immediately. The Engine will not start if this light is not illuminated. Air Breather Restriction Warning Light. This light will only illuminate if a problem occurs in the air breather system. The light will remain on continuously until the fault has been repaired. 6.
7.
Fuel On Light. This light will illuminate when the ignition key is turned to the Start position to indicate that the fuel solenoid circuit has been energised. The Engine will not start if this light is not on. While the engine is running this light will remain on. 8.
Hydraulic Oil Level Warning Light. This light will only illuminate if the hydraulic oil level is low. The Engine will shut down 5 seconds after the fault has been detected. 683T/D/2012/01
13.
9.
Machine Stop Activated Light. This light will only illuminate when an Machine Stop has been pressed. This will immediately shut down the Engine. If the light is flashing after shut down this indicates that one or more of the Machine Stops has been pressed. If the light remains on constantly after shut down this indicates that the Doglead Machine Stop has been pressed. 10. Engine Pre-heat indicator Light. This light illuminates when the pre-heat system is operating during start up. This will only operate if it was installed during manufacture. If automatic pre-heat has been fitted the light will illuminate when the key is turned to the "On" position. If manual pre-heat has been fitted the light will illuminate when the key is turned to the "pre-heat" position. 11.
Fuel Contamination Warning Light. This light will only illuminate if a problem occurs in the fuel system such as water contamination. The Engine will shut down 1 second after the fault has been detected. 12. Hour clock. This records the number of hours that the Engine has been running. 13. Ignition Start Switch. This is used to start and stop the Engine when required.
JMG Systems LTD.
Page 6.
1.3 MANUAL TRACKING DOGLEAD. See section 3.3 for operating procedures.
Right hand Track Forward/Back
Left hand Track Forward/Back
Tracking On/Off Switch
Doglead Connection
Doglead Machine Stop Switch
1.4 REMOTE CONTROL TRACKING HANDSET. See section 3.2 for operating procedures. De-activate Handset Switch
Left Hand Track Forward/Back
Handset key.
Battery Charger.
Tracks On Switch. Right Hand Track Forward/Back
Spare Battery
Engine Stop Switch.
Tracks Remote Control Handset.
Tracks Remote Control Receiver box.
1.5 REMOTE CONTROL TIPPING GRID. See section 3.4 for operating procedures. Grid Remote Control Receiver box.
Grid Remote Control Handset.
Grid Raise Set Time. Grid Lower Set Time.
Grid Raise.
Grid Lower. Handset On.
Manual Raise. Manual Lower.
683T/D/2012/01
JMG Systems LTD.
Page 7.
!
WARNING
Before operating this Machine you Must read the Safety instructions in the Finlay Operation Manual.
2.1 SAFETY INTRODUCTION. All personnel who operate this equipment must be trained to correctly and safely use it as it was intended. Before operation the operator's must: (i). Have received specific and adequate training in the task to be carried out. (ii). Have read and understood the Finlay Operation Manual and the Safety signs on the Machine. (iii). Know the location and function of controls and safety features such as remote Machine Stop buttons and isolator switches. (iv). Be aware of all moving parts on the Machine.
683T/D/2012/01
JMG Systems LTD.
Page 8.
!
WARNING
Even when working with low voltage electrics and batteries, special care must be taken when carrying out maintenance or repair.
2.2 ELECTRICAL SAFETY. While this equipment is rated at only 12 volts safety should not be taken lightly. This equipment can cause serious burns and injuries if connected wrongly or if tampered with. Remember batteries can explode. (i). Never work on the electrical system of any equipment unless you are thoroughly familiar with the systems details. (ii). Work on the electrical system must only be carried out by a qualified electrician. (iii). Special care should be taken when disconnecting, replacing and/or charging the batteries. Ensure that the batteries are re-connected correctly. Contact across the terminals can cause sparks or explosions. (iv). The electrical equipment of the Machine should be inspected at regular intervals. Damaged cables or loose connections must be repaired immediately. Use only the manufacturers replacement parts with the specified current rating, especially fuses. (v). Isolate the batteries when welding on the Machine. 2.3 MACHINE SHUT DOWN PROCEDURE. The JMG Control Panel, when fitted to the Finlay 683, comes complete with 4 remote Machine Stops, 1 doglead Machine Stop and 1 key switch for normal starting and stopping of the machine. See section 1.2 for their locations. In the event of any emergency shut down you should consult your Finlay Operation Manual for "Lock Out" and "Re-Start" procedures. 2.4 SAFETY BEFORE AND DURING OPERATION. (i). Read and understand your Finlay Operation Manual before you start the Machine. Study the DANGER, WARNING, CAUTION and IMPORTANT safety signs on your Machine. (ii). Before starting walk completely around the Machine. Make sure no one is under it, on it or close to it. Let all other operators and bystanders know you are starting up and do not start until everyone is clear of the Machine. (iii). Ensure that all control levers are in the neutral position. (iv). Check that all electrical connections including battery connections are fitted correctly and are not damaged or worn. (v). Only use Remote stop buttons or Remote stop lines (if fitted) in Emergency situations or during safety drills. (vi). Before moving the Machine ensure that everyone is clear from the surrounding area and that the warning buzzer and beacon are operating correctly.
683T/D/2012/01
JMG Systems LTD.
Page 9.
683T/D/2012/01
JMG Systems LTD.
Page 10.
!
WARNING
Before operating this Machine you Must read the Safety instructions in the Finlay Operation Manual.
3.1 ENGINE START UP PROCEDURE. (i). To start the Engine turn the ignition key to the "On" position, as shown at (B). Note: At this point a Test sequence will commence where all the lamps, as shown at (D), will illuminate for 1 - 2 seconds and the Fuel Solenoid will energise. If any of the lamps, other than the PreHeat lamp, does not illuminate this indicates that a problem exists. Also the operator should listen for the clicking sound of the Fuel Solenoid as it energises. If a problem occurs see section 4.0 of this manual for fault finding details. (ii). After the test sequence has finished all the lamps, apart from those shown at (E), will go out. Note: If an Automatic Pre-Heat system has been installed the PreHeat light will also illuminate during the test sequence. Warning: Do not attempt to start the Engine unless the following warning lamps are illuminated at this stage.
(A). Key Switch in the "Neutral" Position
(B). Key Switch in the "On" Position
(C). Key Switch in the "Start" Position
(ii). Turn the ignition key to the "Start" position, as shown at (C). At this point the "Fuel On" light will illuminate, as shown at (F), the fuel solenoid will energise and the start delay siren will sound. (iii). Hold the key in this position for seven seconds until the Engine cranks and runs. (iv). Return the ignition key to the "On" position immediately after the Engine starts. Note: As soon as the Engine has started the "Oil" light and "Battery" light will go out. Only the "Fuel On " light and the "Engine Run" light will be illuminated when the Engine is running, as shown at (G). If any other lights illuminate when the Engine is running this indicates a fault. (v). To stop the Engine return the key to the neutral position, as shown at (A). 3.1.1 ENGINE PRE-HEAT. The Engine Pre-Heat sequence is a Customer requested option and will therefore not be present on all Machines. Where a "Pre-heat" sequence has been installed in the Control Panel during manufacture, it will either be automatic or manual.
(D).
(E).
(F).
(H).
Automatic Pre-Heat. When an automatic Pre-Heat system has been fitted to the Control Panel, the Pre-heat operation will commence when the ignition key is turned to the "On" position. At this point, if pre-heating is required, the Pre-Heat light will illuminate on the Control Panel. After approximately 20 seconds the operator should turn the key to the "Start" position. After a further 7 seconds the Engine will start. When the key is retuned to the "On" position the Pre-Heat light on the Control Panel will go out. Manual Pre-Heat. When a Manual Pre-heat system has been fitted, the ignition key must be turned to the Pre-Heat position, as shown at (H). The key should be held in this position for approximately 30 seconds and then turned to the "Start" position. The Pre-Heat light will illuminate during the Pre-Heat sequence and will go out when the key has been returned to the "On" position. 683T/D/2012/01
JMG Systems LTD.
Page 11.
!
WARNING
Before operating this Machine you Must read the Safety and Operation instructions in the Finlay Operation Manual.
3.2 TRACKING USING THE REMOTE CONTROL. (i). Switch the Tracks Operation Switch, located on the Tracks Control Panel, to the "Remote Tracking" position, as shown at (A).
(A).
Manual Tracking
(ii). Start the Engine as per the Engine start up procedure on the previous page. (iii). Activate the Remote Control by pulling up the red button, as shown at (B).
Remote Tracking
(B).
(C).
(iv). Insert the key into the Remote Control Handset and turn on, as shown at (C). Note. At this point the LED, shown at (D), should flash red for a few seconds and then turn to a constant green. If it continues to flash red this indicates that the battery is low. Ensure that the battery is fully charged before operating the Remote Control.
(D).
Tracks Forward Tracks Reverse
(v). Activate the Tracks by pressing the Tracks button, as shown at (E). Note: At this point the Track Safety Buzzer should sound. (vi). There is a seven second delay on the handset before the Tracks will operate. Also the Tracks will not operate if the Jacking Legs on the front of the Machine are in the down position. Therefore, if the Tracks fail to operate after seven seconds check that the Jacking Legs are raised.
(E).
(vii). Track the Machine using the forward and reverse buttons as shown.
683T/D/2012/01
JMG Systems LTD.
Page 12.
!
WARNING
Before operating this Machine you Must read the Safety and operation instructions in the Finlay Operation Manual.
3.3 TRACKING USING THE MANUAL TRACKING DOGLEAD.
(A).
Remote Tracking
(i). Ensure that the Doglead is connected to the Machine and that the Doglead Machine Stop is not pressed.
Manual Tracking
(ii). Switch the Tracks Operation Switch, located on the Tracks Control Panel, to the "Manual Tracking" position, as shown at (A). (iii). Start the Engine as per the Engine start up procedure in section 3.1.
(B).
(iv). Switch the Tracking "On/Off" Switch, located on the Doglead Handset, to the "On" position, as shown at (B). Note: At this point the Tracking Safety Siren should sound and the Tracking Beacon should flash. There is a seven second delay on the handset before the Tracks will operate. Also the Tracks will not operate if the Jacking Legs on the front of the Machine are in the down position. Therefore, if the Tracks fail to operate after seven seconds check that the Jacking Legs are raised.
Left hand Track Forward/Back Right hand Track Forward/Back Tracking On/Off Switch Doglead Machine Stop Switch
(v). The Machine can now be tracked using the controls on the Doglead Handset, as shown at (B).
683T/D/2012/01
JMG Systems LTD.
Page 13.
!
WARNING
Before operating the Tipping Grid you Must read the instructions in the Finlay Operation Manual.
3.4 SETTING THE GRID TIPPING TIME. The time in which it takes to tip the Grid using the Remote Control and the angle that the Grid rises to, needs to be set when the system is installed. (i). Ensure that the Engine is running and the Grid is fully down. (ii). Press the top button on the side of the Receiver Box, as shown at (A), twice and release. Press a third time and hold down. (iii). The Grid should start to rise. Once it has reached the required angle release the button and the Grid will stop. (iv). Repeat this exercise for the lowering cycle by pressing the second button on the Receiver Box, as shown at (B). (v). This cycle will be recorded, therefore, each time the Grid is operated using the Remote Control the same angle and speed will be achieved.
(A). (B). (C). (D).
(G).
(E).
3.5 OPERATING THE GRID MANUALLY. (i). To raise the Grid manually, press and hold button (C) as shown. Once the Grid has achieved the required height release the button. (ii). To lower the Grid manually, press and hold button (D) as shown. Once the Grid is completely down release the button.
(H). (F).
3.6 OPERATING THE GRID USING THE REMOTE CONTROL. Warning: Before activating the Grid Tipping Cycle using the Remote Control, ensure that the Grid is fully down. (i). To activate the Remote Control press the "on" button twice, as shown at (H). The LED shown at (F) will flash once to indicate that the Remote Control is active. (ii). To activate the Tipping Cycle press button "1" once, as shown at (E). The LED shown at (F) will flash rapidly each time a button is pressed. (iii). To stop the Grid in mid-cycle press button "2" once, as shown at (G). (iv). To re-start the cycle press button "1" once again. Note: The cycle will have to finish, therefore, if the Grid was stopped in the raise cycle, once it is started again it will continue to rise to its highest point before lowering again. Note: The Remote Control has a 2 minute automatic turn off feature. The system also has an operating range of approximately 100 metres but longer or shorter distances will be achieved depending on the location of the receiver box in relation to the Remote Control transmitter. The surroundings will also have an impact on range. The units are designed to operate with internal aerials.
683T/D/2012/01
JMG Systems LTD.
Page 14.
3.7 PROGRAMMING A NEW TIPPING GRID REMOTE CONTROL. Each Remote Control Transmitter has a unique operating code. If a Remote Control or Receiver Box is replaced then the Receiver Box has to be programmed to recognize the new Remote Control Transmitter. If a Remote Control Transmitter is taken from one Machine or system and used to operate another system, the original Receiver Box should be disabled by removing the 2 amp fuse on the printed circuit board, as shown at (G). Label the Receiver with instructions to reprogram it before putting it back into service. Otherwise the situation could arise that one Remote Control will operate 2 different systems. WARNING: Remote control units are programmed in accordance with the regulations of the particular region in which they are to be used. Ensure that any re-programming or replacement of the remote control units, is done so in accordance with all regional regulations. To Programme the Receiver: (i). Remove the cover from the Receiver Box by unscrewing the 4 fixing screws, as shown at (A).
(A).
(ii). Ensure that “LED1”, as shown at (E), is turned on. This led indicates that the Receiver has a correct power supply. (iii). Set the “Program ID” switch, as shown at (C), to the programming position by moving the switch lever to the left position. (iv). Press and release the “Program ID” push button, as shown at (D). The “Program” LED, as shown at (B), will turn on.
(B).
(v). Ensure that the Remote Control Transmitter is turned on.
(D). (C).
(E).
(vi). Press and hold any button on the Remote Control Transmitter (Except the "ON" button). The “Program” LED, as shown at (B), will turn off and the “Valid Signal” LED, as shown at (F), will turn on. Note: Do not hold the Remote Control closer than 500mm from the Receiver Box. (vii). Release the Transmitter button. (viii). Set the “Program ID” switch, as shown at (C), to the operating position by moving the switch lever to the right position. (ix). Replace the lid on the Receiver Box and tighten the 4 mounting screws.
(F). 683T/D/2012/01
JMG Systems LTD.
(G). Page 15.
3.8 CHANGING THE TIPPING GRID REMOTE CONTROL BATTERIES. The Tipping Grid Remote Control battery life depends on it frequency of use. Low batteries are indicated when the LED, as shown at (A), on the Remote Control goes dim when a button is pressed and/or the functions do not operate. When this happens the batteries should be replaced immediately. The batteries consist of 2 x 1.5volt AAA alkaline batteries located in the rear of the Remote Control. Before replacing Transmitter batteries turn off the Receiver Box by disconnecting its power supply. To replace the batteries: (i). Undo the 3mm screw securing the battery compartment cover at the rear of the Remote Control. (ii). To remove the cover - raise the end adjacent to the belt clip on the Transmitter and swing the cover out and lift off. (iii). Remove the exhausted batteries. (iv). Fit 2 new AAA size alkaline batteries taking special care to ensure that the battery polarity symbols align with the corresponding symbols embossed on the base of the battery compartment. Incorrect polarity may damage the Transmitter. Do not mix old and new batteries. (v). Refit the cover by engaging the small catches at the bottom edge of the cover with the slots on the lower edge of the battery compartment and then fold the cover towards the belt clip. (vi). Secure the cover with the 3mm screw.
(A).
3.9 CARE OF THE TIPPING GRID REMOTE CONTROL. The Remote Control should be kept in a safe location and protected from falling debris and water contamination. If the Remote Control is being operated from a loader then it may be possible to clip or secure the Transmitter to the loader's sun visor or some other suitable fixture. To do this use the belt clip located on the rear of the Remote Control housing. Ensure that the Remote Control is protected from vibration or impact damage. If the Remote Control gets damaged, tampered with or malfunctions in any way it should be disabled immediately by removing the batteries. It should then be replaced and/or returned to JMG Systems for examination.
683T/D/2012/01
JMG Systems LTD.
Page 16.
683T/D/2012/01
JMG Systems LTD.
Page 17.
!
WARNING
Before carrying out Maintenance you Must read the Safety instructions in the Finlay Operation Manual.
4.1 GENERAL MAINTENANCE JMG control panels are skilfully manufactured & precise pieces of equipment. Therefore, to ensure that the equipment continually operates effectively the owner should ensure that the following "Good housekeeping" measures are carried out: (i). Ensure that only qualified and trained personnel operate and/or maintain this equipment. (ii). Electrical connections are susceptible to wet and dirt, therefore, every step should be taken to avoid such elements affecting this equipment: (iii). Always keep the Control Panel Lid closed and locked at all times. Keep the key of the Panel in a safe place. (iv). Regularly check the Control Panel and all connectors such as Battery Terminals and Solenoid Connectors etc. for corrosion or build up of dirt. (v). When carrying out any repairs ensure that the equipment is kept covered from rain and that all dirt etc. has been cleaned from the equipment. (vi). Check daily for any damaged or worn gauges, switches, wires or connectors and replace immediately if necessary. (vii). Never adjust any of the components on this equipment without the authorisation of JMG Systems. Warranty may be effected where unauthorised adjustments have been made. (viii). Always replace damaged or faulty components/parts with compatible replacements. Always check ratings before replacement.
683T/D/2012/01
JMG Systems LTD.
Page 18.
!
WARNING
Before carrying out any repairs or checks on this equipment ensure that the Machine has been fully shut down.
4.2 FAULT FINDING. PROBLEMS TRACKING WHEN USING THE REMOTE CONTROL. (i) The Remote Control is turned on but the LED is not flashing. - Battery is flat. Replace battery - Board inside Handset has failed. Contact JMG Systems. - Fuse on board inside the Handset has blown. Check fuse & replace if blown. - Key switch on Handset is broken. Check wiring to key switch contact element & replace switch if faulty. (ii) The Remote Control is broadcasting but nothing is operating. - The Handset is de-activated. Pull out the red button on top of the Handset. - The Remote Control is out of range (100 metres). Bring back into range. - No power going to the Receiver Box. Check that the power LED on the inside of the Receiver Box is on. - Fuse is blown on the inside of the Receiver Box. Check fuse & replace if blown. - Receiver is set for different frequency. Check if green LED (LD2) located on PCB on the inside of Receiver Box is flashing. If not check that the receiver frequency channel matches that of the Remote Control. (iii) All Tracking Motions working intermittently. - Receiver is set for different address code. Check that the ADMO address code on the Receiver PCB matches the address code on the Remote Control. - Antenna connection on inside of Receiver Box is loose. Secure antenna connection. - Control wiring to Receiver Box may be damaged. Check wiring and repair if faulty. - Another Remote Control may be interfering with the system. Check for other Remote Controls in the area and consult the Hetronic manual. (iv) Some Tracking Motions working intermittently. - Connectors loose on Track Solenoids. Check connections and tighten. - Wiring damaged going to Track Solenoids. Check wiring & repair if faulty. - Connector loose on inside of Receiver Box. Check connections and tighten. (v) General checks when having problems Tracking using the Remote Control. - Is the "Tracks on/off" switch on the Main Control Panel in the "on" position? - Is the "Doglead/Remote" switch on the Main Control Panel in the "Remote" position? - Is the Remote Control de-activate switch pulled out? - Is the key switch in the "On" position? - Is the battery pack fully charged? - Did you take the Remote Control out of range (100 metres)? - Are the Track Solenoid connectors tight and free from corrosion? - Is there power going to the Receiver Box? - Are there any fuses blown in the Receiver Box? - In the Receiver Box are all connections tight? - In the Receiver Box is the internal antenna securely connected? - Is there power going to the Tracks Control Box? - Are there any fuses blown in the Tracks Control Box? - In the Tracks Control Box are all connections tight? - Are the Jacking Fully up on the Machine? - Are the Hydraulic Levers in the Tracking Position?
683T/D/2012/01
JMG Systems LTD.
Page 19.
!
WARNING
Before carrying out any repairs or checks on this equipment ensure that the Machine has been fully shut down.
4.2 FAULT FINDING - CONTINUED. PROBLEMS TRACKING WHEN USING THE MANUAL TRACKING DOGLEAD. (i) Engine is running but nothing is operating from the Doglead Handset. - Doglead is not connected properly. Check connection & tighten if loose. - On/Off switch on the Handset is faulty. Check switch & replace if faulty. - Fuse on board inside the Tracks Control Box has blown. Check fuse & replace if blown. - Control wiring to Tracks Control Box may be damaged. Check wiring & repair if faulty. (ii) All Tracking Motions working intermittently. - Control wiring to Tracks Control Box may be damaged. Check wiring & repair if faulty. - Main Doglead connector loose or damaged. Check connection & repair if faulty. (iii) Some Tracking Motions working intermittently. - Connectors loose or corroded on Track Solenoids. Check connections & tighten. - Connectors loose on inside of Doglead Handset. Check connections & tighten. - Connectors loose on inside of Tracks Control Box. Check connections & tighten. - Control switches on Handset are faulty. Check switches & replace if faulty. - Wiring damaged going to Track Solenoids. Check wiring & repair if faulty. - Main Doglead connector loose or damaged. Check connection & repair if faulty. (iv) General checks when having problems tracking using the Doglead Handset. - Is the Doglead Handset E-stop pulled out? - Is the Doglead Handset connected properly? - Are the Track Solenoid connectors tight and free from corrosion? - Is there power going to the Tracks Control Box? - Are there any fuses blown in the Tracks Control Box? - Are all connections tight in the Tracks Control Box? - Are the Jacking Legs Fully up on the Machine? - Are the Hydraulic Levers in the Tracking Position?
683T/D/2012/01
JMG Systems LTD.
Page 20.
!
WARNING
Before carrying out any repairs or checks on this equipment ensure that the Machine has been fully shut down.
4.2 FAULT FINDING - CONTINUED. PROBLEMS WITH THE TIPPING GRID WHEN USING THE REMOTE CONTROL. (i) The Remote Control is turned on but the LED is not flashing. - Battery is flat. Replace battery - Board inside the Handset has failed. Contact JMG Systems. (ii) The Remote Control is broadcasting but the Tipping Grid is not operating. - The Remote Control is out of range. Bring back into range. - No power going to the Receiver Box. Check that the power LED on the inside of the Receiver Box is on. - Fuse is blown on the inside of the Receiver Box. Check fuse & replace if blown. - Receiver is set for different transmitter. Re-programme for existing transmitter. (iii) Tipping Grid Motion working intermittently. - Antenna connection on inside of Receiver Box is loose. Secure antenna connection. - Control wiring to Receiver Box may be damaged. Check wiring and repair if faulty. - Connectors loose on Tipping Grid Solenoids. Check connections and tighten. - Wiring damaged going to Tipping Grid Solenoids. Check wiring & repair if faulty. - Connectors loose on inside of Receiver Box. Check connections and tighten. - Buttons faulty on Handset. Check Handset and replace if damaged or faulty. (v) General checks when having problems Tipping the Grid using the Remote Control. - Is the Remote Control switched on? - Has the Grid rise time been set? - Is the battery pack fully charged? - Did you take the Remote Control out of range? - Are the Tipping Grid Solenoid connectors tight and free from corrosion? - Is there power going to the Receiver Box? - Are there any fuses blown in the Receiver Box? - In the Receiver Box are all connections tight? - In the Receiver Box is the internal antenna securely connected? - Is the Grid working on manual?
683T/D/2012/01
JMG Systems LTD.
Page 21.
R1 FUEL SOLENOID RELAY R2 OIL COOLER RELAY R3 N/A R4 N/A R5 STARTER MOTOR RELAY
R4
R1
R5
F1- 5A PCB POWER F2-10A FUEL SOLENOID F3-15A TRACKS F4-15A HYDRAULIC OIL COOLER (OPTIONAL) F5-10A START DELAY SIREN F6-5A MACHINE STOP SWITCHES F7-10A TIPPING GRID F8-15A HYDRAULIC OIL COOLER F9-N/A F10-5A OIL COOLER FAN SWITCH
R2
R3
4.3 MAIN CONTROL PANEL, FUSE & RELAY LAYOUT. F2
R7
R2
F3
F4
R8
R3
F5
R9
R4
F6
R5
F8
R 10
F7 SD3
F1-10A LEFT HAND FORWARD SOLENOID F2-10A RIGHT HAND REVERSE SOLENOID F3-10A LEFT HAND REVERSE SOLENOID F4-10A RIGHT HAND FORWARD SOLENOID F6-10A BEACON , SIREN & TIMER F9-10A MANUAL REMOTE SELECTOR SWITCH F10-10A REMOTE CONTROL RECEIVER MANUAL F11-5A JACKING LEG LIMIT SWITCHES F12- N/A SD3-7 SECOND DELAY TIMER
F 12
F 11
F 9 F 10
R1 LEFT HAND FORWARD SOLENOID R2 LEFT HAND REVERSE SOLENOID R3 N/A R4 N/A R5 TRACK POWER RELAY R6 RIGHT HAND REVERSE SOLENOID R7 RIGHT HAND FORWARD SOLENOID R8 BEACON , SIREN & TIMER R9 N/A R10 JACK LEGS RAISED SYSTEM POWER
R6
R1
F1
4.4 TRACKS CONTROL PANEL, FUSE & RELAY LAYOUT.
31
30 15
S2
H1
F6 5A
H5
12V BATTERY ALTERNATOR BATTERY CHARGE LAMP FUEL SOLENOID ON LAMP MACHINE STOP RELEASED WARNING LAMP RLY 1 FUEL SOLENOID RELAY STOP SWITCH JUNCTION BOX
R
F3 15A
S3-S6 ENGINE STOP SWITCHES Y1 FUEL SOLENOID
S2 IGNITION/START SWITCH
P1 ENGINE HOUR METER S1 BATTERY ISOLATOR SWITCH
G1 G2 H1 H7 H5 K1 J1
S1
G1
FL1 40A
F2 10A F5 10A
F8 15A
S12
F10 F1 5A 5A
S6
A1 CONTROL UNIT B1 START DELAY SIREN K2 RLY 2 COOLING FAN RELAY K5 STARTER MOTOR RELAY M1 STARTER MOTOR M2 HYDRAULIC OIL COOLING FAN S6 ENGINE OIL PRESSURE SWITCH S7 ENGINE TEMPERATURE SWITCH S8 AIR FILTER RESTRICTION SWITCH S9 HYDRAULIC OIL LEVEL SWITCH S12 OIL COOLER TEMPERATURE SWITCH
H7
4.5 Main Control Panel & Loom Wiring Diagram
S7
B3
TIPPING GRID REMOTE CONTROL RECEIVER ENGINE OIL PRESSURE WARNING LAMP ENGINE TEMPERATURE WARNING LAMP COOLANT LEVEL WARNING LAMP AIR FILTER RESTRICTION WARNING LAMP HYDRAULIC OIL LEVEL WARNING LAMP
B2
Y2
A2
O = ORANGE P = PURPLE
Y2 GRID RAISE SOLENOID Y3 GRID LOWER SOLENOID
R = RED U = BLUE
68 3T/D/201 2
Y3
W = WHITE Y = YELLOW
H9 MACHINE STOP/MANUAL TRACK STOP ON WARNING LAMP H11 FUEL CONTAMINATION WARNING LAMP
A2 H2 H3 H4 H6 H8
S9
WIRE COLOUR CODE B = BLACK K = PINK G = GREEN N = BROWN
S8
A1
F7 10A
S14 S15 S16 A3 A4
JACK LEG SWITCH 1 JACK LEG SWITCH 2 TRACK MANUAL/REMOTE SELECTOR SWITCH RADIO REMOTE TRACK CONTROL RECEIVER MANUAL TRACK CONTROL HANDSET
K7 TRACK DELAY TIMER K8 JACK LEG RELAY (R10A) K9 SIREN AND BEACON RELAY (R8A)
B2 TRACK SIREN E1 TRACK BEACON LAMP K6 TRACK OPERATING RELAY (R5A)
C JMG SYSTEMS LTD
R = RED U = BLUE
FUSES AND RELAYS WITH LETTER A ARE FITTED IN TRACK JUNCTION BOX
O = ORANGE P = PURPLE
W = WHITE Y = YELLOW
MANUAL TRACK ON/OFF SWITCH MANUAL HANDSET ENGINE STOP SWITCH LEFT HAND TRACK SWITCH RIGHT HAND TRACK SWITCH
WIRE COLOUR CODE B = BLACK K = PINK G = GREEN N = BROWN
S17 S18 S19 S20
4.6 Tracks Control Panel & Loom Wiring Diagram
K10 LEFT HAND FORWARD RELAY (R1A) K11 LEFT HAND REVERSE RELAY (R2A) K12 RIGHT HAND FORWARD RELAY (R7A) K13 RIGHT HAND REVERSE RELAY (R6A) Y5 LEFT HAND FORWARD SOLENOID Y6 LEFT HAND REVERSE SOLENOID Y7 RIGHT HAND FORWARD SOLENOID Y8 RIGHT HAND REVERSE SOLENOID
683T/D/2012
683T/D/2012/01
JMG Systems LTD.
Page 25.
5.1 MAIN CONTROL PANEL PARTS LIST. (1). (2). (4). (5).
(3).
(6). (7).
(8).
(9). (10). (11).
ITEM NO. PART NO. (1). (2). (3). (4). (5). (6). (7). (8). (9). (10). (11).
14.29.1426 12.26.0300 14.75.0001 14.77.0001 15.02.0801 14.64.0005 14.64.0010 14.64.0015 14.40.0013 14.40.0010 14.71.0013 14.71.0002 14.71.0003
683T/D/2012/01
DESCRIPTION. Main Control Panel & Loom complete. Main Control Panel lock & key. Hour clock. Ignition switch. Ignition switch key. Fuse 5 Amp. Fuse 10 Amp. Fuse 15 Amp. Main Control Panel PCB. AF Link. R1 - Fuel Solenoid Relay. R2 - Oil Cooler Relay. R5 - Starter Motor Relay. JMG Systems LTD.
NO. REQ. 1 1 1 1 1 3 4 3 1 1 1 1 1 Page 26.
5.2 TRACK CONTROL PANEL INTERNAL PARTS LIST.
(9).
(1).
(10).
(2). (3).
(11). -
(5).
-
5
(4).
(12).
(6). (7). (8).
ITEM NO.
PART NO.
DESCRIPTION.
(1). (2). (3). (4). (5). (6). (7). (8). (9). (10). (11). (12).
14.29.1429 14.40.0020 14.64.0010 14.64.0005 14.71.0011 14.71.0011 14.71.0011 14.71.0011 14.71.0008 14.72.0005 14.71.0009 14.71.0010 14.77.0300
Tracks Control Panel & Loom complete. Tracks Control Panel PCB. Fuse 10 Amp. Fuse 5 Amp. R1 - Left Hand Forward Solenoid Relay. R2 - Left Hand Reverse Solenoid Relay. R6 - Right Hand Reverse Solenoid Relay. R7 - Right Hand Forward Solenoid Relay. R8 - Beacon, Timer & Siren Relay. Track delay Timer. R5 - Track Power Relay. R10 - Jacking Legs Raised Power Relay. Tracks Operation Switch.
683T/D/2012/01
JMG Systems LTD.
NO. REQ. 1 1 7 1 1 1 1 1 1 1 1 1 1
Page 27.
5.3 TRACK CONTROL PARTS LIST.
(2).
(1).
(3).
(4).
(5).
(9).
(10).
(6). (7).
(8).
ITEM NO.
PART NO.
DESCRIPTION.
(1). (2). (3). (4). (5). (6). (7). (8). (9). (10).
14.03.0573 14.03.0562 14.03.0572 14.03.0561 12.14.3010 12.14.3009 14.03.0695 14.77.0301 14.77.0302 14.77.0510 14.95.1301 14.95.1302
Tracks - Remote control receiver box. (EU freq.) Tracks - Remote control receiver box. (US freq.) Tracks - Remote control handset. (EU freq.) Tracks - Remote control handset. (US freq.) Tracks - Remote control battery charger. Tracks - Remote control spare battery. Doglead handset. Tracks Forward/Back Switch. Tracks On/Off Switch. Doglead handset Machine Stop. Doglead male connector. (PP13) Doglead female connector.
NO. REQ.
1 1 1 1 1 1 1 2 1 1 1 1
WARNING: Remote control units are programmed in accordance with the regulations of the particular region in which they are to be used. When ordering replacement handsets or receivers ensure that the partcodes for the correct region are selected. 683T/D/2012/01
JMG Systems LTD.
Page 28.
5.4 AUXILIARY PARTS LIST. (1).
(2).
(4).
(5).
(7).
(3).
(6).
(8).
(9).
(10).
ITEM NO.
PART NO.
DESCRIPTION.
NO. REQ.
(1). (2). (3). (4). (4a). (5). (6). (7). (8). (9). (10).
14.03.0010 14.03.0012 14.03.0009 14.03.0011 14.77.0011 14.02.0023 14.29.4032 14.65.0002 14.89.0008 14.65.0003 14.64.0040 14.96.1200 14.77.0500
Tipping grid remote control receiver box. (EU freq.) Tipping grid remote control receiver box. (US freq.) Tipping grid remote control handset. (EU freq.) Tipping grid remote control handset. (US freq.) Jacking legs limit switch. Machine Stop box. Complete Machine Stops kit inc. junction boxes. Start delay buzzer. Tracking beacon. Tracking buzzer. Main Fuse 40 Amp. Battery Lead Set. Battery Isolator
1 1 1 1 2 4 1 1 1 1 1 1 1
WARNING: Remote control units are programmed in accordance with the regulations of the particular region in which they are to be used. When ordering replacement handsets or receivers ensure that the partcodes for the correct region are selected. 683T/D/2012/01
JMG Systems LTD.
Page 29.
SECTION 9: WARRANTY
ENG
041004/09
SECTION 9 : WARRANTY 9.
WARRANTY
All conditions and warranties expressed or implied by any statute common law, trade usage or otherwise are hereby excluded. No liability is accepted by Finlay Hydrascreens for any loss, damage or injury to property or persons arising directly or indirectly from any failure or defect in the machinery supplied. The materials employed by Finlay Hydrascreens in the manufacture of their machinery, to the best of their knowledge, are the highest available quality of their respective kinds. Finlay Hydrascreens undertake to replace or repair free of cost any part supplied to them direct to the customer of which they shall receive notice and which shall be proved to the satisfaction of Finlay Hydrascreens within a period of six months of delivery to be defective in workmanship or materials provided: A:- The written note of complaint is given within seven days of the discovery of the defect B:- That the part is returned carriage paid to Finlay Hydrascreens and shall, in the event of replacement become their property. C:- That Finlay Hydrascreens shall not be liable for the cost of removal of the defective part or the cost of fitting a new part. D:- That the defect has not been caused by carelessness or improper or inadequate lubrication. E:- That the guarantee period shall be proportionally reduced if the machinery is run for more than one eight hour shift per day. No unauthorised alternation or modification has been made to the plant or machine or component the subject of the claim. The new part will be delivered by Finlay Hydrascreens, carriage paid to the customers nearest station in the UK or F.A.S. port of exportation. In case of parts or components not manufactured by Finlay Hydrascreens the customer will be entitled to the benefits in so far as it may be transmitted to the customer, of any guarantees given by the manufacturer in respect thereof and Finlay Hydrascreens liability in respect of such goods is limited to making the benefits of the manufacturers guarantees available to the customer to the extent aforesaid. This understanding is in lieu of and excludes any other conditions guarantees, or warranties expressed or implied, statuary or otherwise. In no event shall Finlay Hydrascreens be liable (except to the extent if any of its undertaking as foresaid) for any loss injury or damage howsoever caused or arising. The guarantee contained aforesaid hereof is personal to Finlay Hydrascreens customer and may not be assigned.
WA - 1
HOOFDSTUK 9: GARANTIE
9.
NL 041004/09
GARANTIE
Alle voorwaarden en garanties die door het recht krachtens de wet of door gewoonterecht worden uitgedrukt of die stilzwijgend gelden. Handelsgebruik of iets dergelijks wordt hiermee uitgesloten. Finlay Hydrascreens accepteert geen aansprakelijkheid voor verlies, financieel nadeel of persoonlijke schade of verwondingen die direct of indirect resulteren uit een gebrek aan of direct uit de geleverde machine. De door Finlay Hydrascreens bij de fabricage van de machines gebruikte materialen zijn naar beste kennis van de hoogste verkrijgbare kwaliteit in de betreffende soort. Finlay Hydrascreens is verplicht alle onderdelen die zij direct aan de klant heeft geleverd, kostenloos te vervangen of te vergoeden, indien zij is ingelicht en waarbij volgens Finlay Hydrascreens binnen een periode van zes maanden na levering is gebleken dat er een fout in de verwerking of bij het materiaal is opgetreden, onder de voorwaarde dat: A: B: C: D: E: F:
binnen zeven dagen na ontdekking van het gebrek een schriftelijke reclamatie volgt. het onderdeel franco aan Finlay Hydrascreens wordt geleverd en in het geval van een vervanging hun eigendom wordt Finlay Hydrascreens niet voor de kosten van uitbouw van het defecte onderdeel of de kosten van inbouw van een nieuw onderdeel aansprakelijk is. het gebrek niet door nalatigheid of door verkeerde of onvoldoende smering is veroorzaakt. de garantietermijn overeenkomstig wordt verkort wanneer de machine langer dan in een acht-uurs-dienst per dag loopt. aan de installatie of machine of aan componenten die onderwerp van de reclamatie zijn, geen ongeoorloofde veranderingen of verbeteringen zijn aangebracht.
Het nieuwe onderdeel wordt door Finlay Hydrascreens franco tot aan het dichtstbijzijnde station of de F.A.S. exporthaven geleverd. Bij onderdelen of componenten die niet door Finlay Hydrascreens zijn geproduceerd, heeft de klant recht op de garantie die de fabrikant hiervan geeft, mits die aan de klant kan worden overgedragen. De aansprakelijkheid van Finlay Hydrascreens met betrekking tot deze producten is beperkt tot de garantie die de fabrikant in bovengenoemde omvang aan de klant biedt. Deze overeenkomst komt in de plaats van alle andere voorwaarden en garanties, hetzij uitdrukkelijk of stilzwijgend, wettelijk of anderszins en sluit deze uit. In geen geval mag Finlay Hydrascreens (uitgezonderd in de omvang van één van de voornoemde verplichtingen) voor veroorzaakte of ontstane verliezen, verwondingen of schade aansprakelijk zijn. De bovengenoemde garantie geldt voor Finlay Hydrascreens klanten persoonlijk en mag niet worden overgedragen.
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CHAPITRE 9: GARANTIE
FR 041004/09
9. GARANTIE Toute garantie expresse ou octroyée d'accord tacite par la voie du droit commun, le droit coûtumier, l'usage commercial ou autres est exclue. Finlay Hydrascreens décline toute responsabilité en cas de pertes, préjudices de biens ou de personnes résultant directement ou indirectement d'une défaillance / vice de l'équipement livré. Les matériaux mis en oeuvre par Finlay Hydrascreens pour la production de ses machines au meilleur de ses connaissances, répondent aux critères de qualité les plus poussés dans la matière. Finlay Hydrascreens s’engage à remplacer gratuitement ou à rembourser le prix de toute pièce livrée directement au client qui serait portée à sa connaissance et qui, à la satisfaction de Finlay Hydrascreens, s’avérerait être affectée d’un vice de fabrication ou de matière dans un délai de six mois après sa livraison, et ce dans les conditions suivantes : A: B: C: D: E: F:
si cette réclamation est notifiée par écrit dans un délai de sept jours après sa découverte ; si la pièce en question est retournée franco de port à Finlay Hydrascreens qui en devient propriétaire en cas de remplacement ; si Finlay Hydrascreens n'est pas responsable des coûts résultant du montage et/ ou démontage d'une pièce reconnue défectueuse et/ou neuve ; si ce défaut n'est pas imputable à la négligence ou à une lubrification erronée ou insuffisante ; si la période de garantie se réduit dans la même proportion, lorsque la machine fonctionne pendant plus de huit heures par jour ; si l'installation, la machine ou certains de ses composants, objet de la réclamation, n'ont pas été soumis à des modifications ou transformations illicites.
Finlay Hydrascreens livrera la pièce neuve franco de port à la gare SNCF la plus proche en Grande Bretagne ou bien F.A.S. au port d'exportation. Pour des pièces ou organes qui ne sont pas fabriqués par Finlay Hydrascreens, le client bénéficie des conditions de garantie accordées par leur constructeur, dans la mesure où celles-ci peuvent être transférées au client ; la responsabilité de Finlay Hydrascreens par rapport à ces produits se limite à faire bénéficier le client de l’ensemble des prestations de garantie accordées par cet autre constructeur. Cette convention remplace et exclut toutes les autres conditions de garantie qu'elles soient implicites ou explicites, légales ou non. En aucun cas, Finlay Hydrascreens (à l'exception des cas de figure spécifiés ci-dessus) n'assumera la responsabilité de toute perte, blessure ou préjudice qui pourrait surgir. La garantie ci-dessus est accordée au client par Finlay Hydrascreens à titre personnel et ne peut être transféré à un tiers.
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KAPITEL 9: GARANTIE
DE 041004/09
9. GARANTIE Alle Bedingungen und Gewährleistungen, die durch Gesetzesrecht oder Gewohnheitsrecht ausgedrückt werden oder stillschweigend gelten. Der Handelsgebrauch oder ähnliches wird hiermit ausgeschlossen. Finlay Hydrascreens übernimmt keine Haftung für Velust, Vermögens- oder Personenschäden oder verletzungen, die direkt oder indirekt aus einem Mangel an oder direkt aus der gelieferten Maschine resultieren. Die von Finlay Hydrascreens bei der Herstellung der Maschinen verwendeten Materialien sind nach ihrem bestem Wissen von der höchsten erhältlichen Qualität ihrer jeweiligen Art. Finlay Hydrascreens verpflichtet sich, kostenlos alle von ihnen direkt an den Kunden gelieferten Teile zu ersetzen oder zu erstatten, von denen sie Kenntnis erhalten und bei denen es sich zur Zufriedenheit von Finlay Hydrascreens innerhalb eines Zeitraums von sechs Monaten nach Lieferung herausstellt, daß es einen Mangel in der Verarbeitung oder bei den Materialien gibt, unter der Voraussetzung, daß: A: B: C: D: E: F:
innerhalb von sieben Tagen nach Entdeckung des Mangels eine schriftliche Reklamation erfolgt. das Teil frei an Finlay Hydrascreens geliefert wird und im Falle eines Ersatzes deren Eigentum wird Finlay Hydrascreens nicht für die Kosten des Ausbaus des defekten Teils oder die Kosten des Einbaus eines neuen Teils haftbar ist. der Mangel nicht durch Nachlässigkeit oder falsche oder unzureichende Schmierung verursacht wurde. der Garantiezeitraum entsprechend verkürzt wird, wenn die Maschine länger als in einer Acht-Stunden-Schicht pro Tag läuft. an der Anlage oder Maschine oder an Bauteilen, die Gegenstand der Reklamation sind, keine ungenehmigten Veränderungen oder Verbesserungen vorgenommen wurden.
Das neue Teil wird von Finlay Hydrascreens frei an den nächsten Bahnhof in GB oder den F.A.S. Ausfuhrhafen geliefert. Im Falle von Teilen oder Bauteilen, die nicht von Finlay Hydrascreens hergestellt wurden, hat der Kunde Anspruch auf Leistungen von Garantien, die vom Hersteller diesbezüglich erteilt wurden, insoweit, als diese an den Kunden übertragen werden können, und die Haftung von Finlay Hydrascreens in bezug auf diese Waren ist darauf begrenzt, daß die Leistungen der Herstellergarantien im oben erwähnten Ausmaß dem Kunden zur Verfügung gestellt werden. Diese Vereinbarung tritt an die Stelle von allen anderen Bedingungen und Garantien oder Gewährleistungen, ob ausdrücklich oder stillschweigend, gesetzlich oder anderweitig und schließt diese aus. Auf keinem Fall darf Finlay Hydrascreens (ausgenommen in dem Ausmaß irgendwelcher vorstehender Verpflichtungen) für irgendwelche verursachten oder entstehenden Verluste, Verletzungen oder Schäden Haftbar sein. Die oben angeführte Garantie gilt für Finlay Hydrascreens Kunden persönlich und darf nicht übertragen werden. WA - 4
CAPITULO 9: GARANTÍA
9.
ES 041004/09
GARANTÍA
Se consideran válidas todas las normas y garantías establecidas por el derecho o aceptadas por sentido común. Está excluido el uso comercial. Finlay Hydrascreens no se re sponsabiliza de pérdidas, daños económicos, daños o lesiones a personas que puedan surgir directamente o indirectamente por averia o defecto de la máquina. Finlay Hydrascreens utiliza en la construcción de las máquinas materiales de lo más avanzados y de la mejor calidad Finlay Hydrascreens se obliga a sustituir o a reparar sin cargo, y directamente al cliente, cada pieza que le envia el cliente con la correspondiente reclamación, que Finlay Hydrascreen verifica en el plazo de seis meses desde el recibo, y que demuestren defecto de fabricación o de material, bajo las condiciones siguientes: A: B: C: D: E: F:
La reclamación debe enviarse dentro de siete días desde que se ha encontrado el defecto. Hay que enviar las piezas a Finlay Hydrascreens, puerto franco, y, en caso de sustitución, estas quedan de propriedad de Finlay Hydrascreens Finlay Hydrascreens no es responsable de los gastos de desmontaje de las piezas defectuosas o de los gastos de montaje de las piezas nuevas. El inconveniente no ha sido ocasionado por negligencia o equivocada o escasa lubrificación. El plazo de la garantía debe reducirse cuando la máquina trabaja en turno diario de más de ocho horas. Las piezas reclamadas proceden de instalaciones, máquinas o componentes que no han tenido modificaciones o reformas no autorizadas.
Finlay Hydrascreens envia las nuevas piezas puerto franco a la estación más cercana en GB, o al puerto F.A.S. para exportación. Para las piezas o componentes no fabricados por Finlay Hydrascreens, el cliente tiene derecho a disfrutar de la garantía que le otorga el mismo constructor de las piezas o componentes, hasta que sus cumplimientos puedan transmitirse al cliente y Finlay Hydrascreens se responsabiliza unicamente de que el mismo constructor de las piezas o componentes otorgue la garantía en la forma sobredicha. Este acuerdo sustituye y excluye todas otras condiciones y garantías, ya sean escritas como supuestas, legales u otras. Finlay Hydrascreens no puede ser responsable en ningun caso (a excepción de existir anteriores obligaciones) de cualquier tipo de pérdidas o daños a personas o cosas que sean consiguientes. Las condiciones de garantía sobredichas válen para los clientes de Finlay Hydroscreens y no pueden transferirse a terceros.
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CAPIT OL O 8: GARANZIA CAPITOL OLO
8.
EDIZIONE I 041004/09
GARANZIA
Tutte le condizioni e garanzie hanno validità a termini di legge o per abitudine, espressamente dichiarata, o come silenzio assenso. L‘utilizzo commerciale o simili sono esclusi. Finlay Hydrascreens non si assume alcuna responsabilità per danni , perdite a cose o persone o per ferimenti, risultanti in modo diretto o indiretto da un difetto del macchinario o direttamente derivanti dal macchinario fornito. Finlay Hydrascreens, ha utilizzato, nella costruzione dei macchinari, materiali della più alta qualità reperibile sul mercato, secondo tutte le conoscenze in suo possesso. Finlay Hydrascreens si impegna a sostituire gratuitamente o a rimborsare tutti i pezzi direttamente forniti ai clienti, dai quali è venuta a conoscenza, e presso i quali è stata verificata l‘esistenza, entro un periodo di tempo di sei mesi dalla consegna, di un difetto di costruzione o di materiale, dietro assenso e completa soddisfazione da parte della Finlay Hydrascreens, a condizione che: A:
entro sette giorni dalla constatazione del difetto, segua una contestazione scritta.
B:
il pezzo venga restituito senza spese alla Finlay Hydrascreens , il quale, nel caso di sostituzione, diventa di sua proprietà.
C:
Finlay Hydrascreens non è responsabile per costi derivanti dallo smontaggio del pezzo avariato o per spese inerenti il montaggio del pezzo nuovo.
D:
il difetto non sia dovuto a negligenza oppure a ingrassaggio errato o insufficiente.
E:
il periodo di garanzia viene decurtato in relazione, se l‘impiego del macchinario va oltre un normale turno giornaliero di otto ore.
F:
all‘impianto, alla macchina o al pezzo, che sono oggetto di contestazione non sono state apportate modifiche o migliorie non autorizzate.
Il pezzo nuovo viene consegnato dalla Finlay Hydrascreens franco di porto stazione più vicina in GB, oppure ai porti F.A.S. per l’esportazione. Nel caso di pezzi o componenti, che non siano state prodotte dalla Finlay Hydrascreens, il cliente ha diritto ad avere le stesse prestazioni in garanzia, come concesso dal produttore, nella misura in cui queste possono essere riconosciute al cliente, e la responsabilità della Finlay Hydrascreens relativamente a queste merci, è limitata al riconoscimento di prestazioni di garanzia, che verranno messe a disposizione del cliente, nella misura e alle stesse condizione sopraddette. Questo accordo sostituisce tutte le altre condizioni, garanzie o prestazioni, sia dichiarate esplicitamente, che tacite, legali o di altra natura, escludendole definitivamente. In nessun caso la Finlay Hydrascreens può (eccetto provvedimenti riguardanti impegni già esistenti in precedenza) essere considerata responsabile per perdite di qualche natura, causate o conseguenti, ferimenti o danni. La garanzia sopraddetta, ha validità per i clienti della Finlay Hydrascreens personalmente e non può essere ceduta a terzi.