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Wonderware In Practice End User Engineers 2012 30th October 2012 9.30am – 16.00pm

Welcome and Introduction to Wonderware UK & Ireland Wendy Snell Wonderware Account Manager

Agenda 9.30 9.45 10.30

11.30 11.45 12.00 12.30 13.00 13.20 13:45 14.00

14.25 14:35 15.00 15:15

16:00

Registration, Tea and Coffee Welcome and Introductions to Wonderware United Kingdom – Wendy Snell Wonderware in Practice demos and Hands on Exercise – Paul Alcock InTouch – Paul Alcock System Platform- Andy Graham Coffee Break HMI Reports- Andy Graham Historian / Historian Clients / Information Server– Andy Graham Lunch – in the Hub Security Assurance – Paul O’Connell Managed Services – Pre-Empting Technical Issues – Paul O’Connell ACP ThinManager – Incorporating Mobile Devices – Paul Alcock Versiondog – Short Intro and Hands On demonstrating the version control and automated backup of PLC devices as well as managing InTouch applications using Versiondog – Paul Alcock Coffee Break Wonderware Road Map 2012 – 2013 - Paul Alcock Q&A and Summary Individual Meetings and Workshops Your opportunity to interact 1:1 with our experienced consultants for more detailed technical discussions or meet the rest of your regional Wonderware United Kingdom team. Close

Company Overview • • • • •

Founded in 1985 70+ Employees 25,000 Licences £10M Turnover Distributor of Industrial Software and Hardware Principal focus is Plant Floor and Plant Floor to Enterprise real-time feedback systems – SCADA, HMI, Management Information Systems – MES, OEE, Advanced Manufacturing

SolutionsPT Values • We strive to be Leaders • We focus our activities on Customer Satisfaction • Our company is based on our employees Knowledge and Competence • Our Employees are our strongest asset

Our Fundamental Building Block • NPS – Net Promoter Score – Would you recommend us to a business friend or colleague? • NPS Score = – % Promoters - % Detractors (add graph)

Measures • • • •

Best Companies Investors in People ISO 9001:2000 ISO 14001

Serving over 1000 Customers “The Wonderware system is a vital tool used to analyse key data historically. Without it we would be running the plant blind” Tim Manuel, Artenius PET Packaging UK Ltd

*Logos for internal display only

About Wonderware • Star + distribution agreement between SolutionsPT and Wonderware • Leading supplier of industrial automation and information software solutions • Legendary for providing software that's easy to use and for providing exceptional integration benefits • The first integrated set of application programmes for developing almost any application in manufacturing, continuous process and batch industries • Wonderware InTouch named World’s Leading HMI software in January 2012

Wonderware Software Solutions are Everywhere!

 More than 500,000 active software licenses  At over 125,000 plants & facilities  Supported in 181 countries  Across every vertical market

Key Principles of Wonderware Technology • Enables Customers to Synchronise their Production Operations with Business Objectives • Technologically Advanced • Open Connectivity – Independence from PLC based Suppliers • Known for its Ease of Use • Core Knowledge into Manufacturing • Vast Investments in R & D • Solutions Driven • Focused on KPI’s and Delivering good ROI

A common data model for many uses...

Visualisation and Information Delivery  World’s leading realtime HMI/SCADA visualization application Built on Windows  Historian / Historian Clients

MES & EMI Software  High value, Operations, Performance, and Quality software applications  Utilizes System Platform software services and Wonderware client tools

System Platform & Functional Modules  Industrial software services platform and client tools  Supporting a broad range of real-time, Operations Management applications  Unified software platform for HMI, SCADA, MES & EMI  Built on industry standards based, ArchestrA technology

The Right Customer Support & Services Across the Investment Life-cycle

"I would like to say how grateful we are for your hard work resolving our support issue. Your regular updates, persistence and patience were greatly appreciated. Your efforts have made a real difference to our projects“ Mark Allen, Software Engineer, Mechatherm International Ltd

Wonderware in Practice Product Offerings through Demos and Hands on Exercises Paul Alcock, Pre-Sales Technical Consultant

InTouch

InTouch InTouch HMI InTouch is an award winning Human Machine Interface (HMI) SCADA software that provides graphic visualisation which brings our customers facilities to life right on their computer screen. InTouch uses amazing graphical capabilities and comprehensive functionality which enables customers to interact, monitor, analyse and obtain industrial control of their plant operations.

All this leads to well designed standards-driven systems that maximize productivity, optimize user effectiveness, increase quality, and lower development, maintenance, and operational costs helping to make your company the best it can be

InTouch The worlds most sold SCADA package 22%

In 22% of the worlds manufacturing plants

100,000 plants and 0.7 million licenses sold

First version released in 1984 1987 2.0

1995 5.6

1999 6.0

2000 7.0

2001 7.11

2003 8.0

2004 9.0

2005 9.5

2007 10.0

2009 10.1

2011 InTouch 2012

InTouch Upgrade Configuration Graphics Connectivity Scalable

• Excellent Upgrade Path from early version to current version • Simple to configure yet powerful and as complex as required • Rich new graphics with powerful scripting

• Open system not tied to a PLC vendor • InTouch can be scaled from single node to much larger systems

InTouch Architecture PeerIOtoServer(s) Peer Architecture – Shared Architecture -–Stand-Alone

InTouch Architecture – Terminal Server

InTouch Terminal Server - Thinmanager Centralised

• ThinManager is software which provides centralized configuration, management, visualization and security for Clients and Servers in Terminal Services Networks

Designed

• It is designed specifically for use within Industrial Automation and simplifies the management of Terminal Services architectures while also providing specific features suited to production environments

InTouch Thinmanager Features Thin Client Management/Configuration Terminal Server Management Virtual Machine Management Simple Thin Client replacement

Flexibility • Run Multiple Sessions at once, • Multiple monitors from 1 client • Terminal Server load balancing

Session tiling for control rooms Embedded IP Cameras SCADA Failover

Secure logins Use PCs as Thin Clients Simple Licensing model Can be used with any SCADA software

InTouch Licensing

60k Tags

With or Without IO

3k Tags

Development

1k Tags

Runtime

500 Tags

InTouch InTouch 2012 – New Features ArchestrA Graphics Performance Enhancements Window Thumbnails Installation Alternative Authentication Show/Hide Graphics Feature Expressions Support in Minimum and Maximum Limits Value Display Formatting Tagviewer Close button for windows

System Platform

System Platform What is System Platform Wonderware System Platform provides a single platform for all the SCADA, Supervisory HMI, and MES and EMI Software Solutions needs of industrial automation and information personnel.

At the centre of the Wonderware System Platform is the ‘plant model', which is the logical representation of the physical processes being controlled and supervised. ArchestrA object technology makes configuration, logging, delivery and maintenance of real-time and historical information point-and-click simple.

System Platform Data Logging

Historian

Security

Data Data Logging

Alarms

Security

Alarms

Logging

OEE Connectivity

Data Logging

Security Security

Functionality

Visualisation

Traceability Data Logging

Connectivity

System Platform Object

HMI

Connectivity Connectivity Security

HMI Graphics Alarms Alarms

Historian

OEE

Functionality

Visualisation

Batch Data Logging

Functionality Functionality

Alarms

Data Logging

Traceability Connectivity

Security

Functionality

Security

Quality

Visualisation Visualisation Alarms

Security

Connectivity

Functionality

Visualisation

Alarms

Quality

Reporting

Visualisation

Batch

Data Logging

Reporting

Connectivity

Connectivity

Functionality

Visualisation

Functionality

Visualisation

Alarms

System Platform

Benefits

Structured Design

• Simpler and faster implementation of changes throughout the application

Re-usable Code

• The object based design reduces engineering costs and reduction in testing time

Scalable

• Start small and grow with the site

Plant Solution

• Can layer on top of Wonderware • Is for customers with a plan

Platform for Enhanced • Wonderware provides additional products which all use System Platform as a base Functionality

System Platform

Concepts and Terminology

ArchestrA

• It is an open and extensible system of components based on a distributed, object-oriented design

Application Server

• It provides a unified environment for visualization, plant history, device communications and automation application integration

Galaxy

Galaxy Repository

• Application Server’s application, configuration information and project database

• Single computer and software where the Galaxy database is located

System Platform

Highlights

Leverage the .NET Framework for the Automation World Object-based application Centralized configuration and security

Multi-user development environment

Intake Production

Component-based plant application model

Line 1 Line 2 Discharge

Self documenting Advanced system maintenance and diagnostics

System Platform System Platform takes SCADA from tag based systems into object based design and development

Multiple Tags

Object

Graphic symbols

Inputs/Outputs

Faceplates

Logic/Scripting

Historical Information

Alarms and events Security

System Platform Offers a single web solution for Is the core application in the aggregating and presenting plant System Platform, offering of Is aa set high-performance real-time Provides hundreds of connectivity production and performance data processing services and historical database over the web or company solutionscommon to connect to a etc.) and storing plant data. multitude of (alarms, industrialhistory, devicessecurity, andintegrating intranet. PLCs, and other automation systems.

Wonderware® System Platform

Wonderware® Application Server

Wonderware® Historian Device Integration

3rd Party Data Sources

3rd Party Controllers

Wonderware® Information Server

System Platform System Interoperability

Devices, Applications, Enterprise Integration

Wonderware Intelligence

Enterprise Integration Application

Enterprise Integration

Database Applications

Wonderware InBatch

Asset Management

Wonderware MES & EMI Software Solutions

Asset Monitoring

Wonderware ArchestrA ArchestrA Performance Quality Quality Performance BatchBatch Operations OperationsWorkflow Workflow System Platform

LIM Systems

Wonderware MES QUALITY Devices

Clients

Wonderware MES PERFORMANCE Industry

Food & Beverage

Applications & Industry Packs

Microsoft Technology & IndustryRemote Standards Response Objects

‘Mtelligence for Wonderware’ Partner Solution

Empowering All Roles in the Plant

Wonderware ERP MES (SAP, Oracle, Microsoft..) OPERATIONS

Information / WonderwareVisibility Real-Time Manufacturing Operations Management

System Platform Visualization Node

Visualization Node

Architecture System Architecture–-Larger Stand-Alone

Engineering Station

Workstation

Galaxy Repository Historian Automation Object Server

Automation Object Server

Device Integration Server

Automation Object Server

Galaxy Repository

Historian

Information Server

System Platform Using InTouch in the IDE InTouch WindowMaker

ArchestrA IDE InTouchVewApp Derived Template

Import Export Export (Publishes)

Import and Export

.aaPKG File Managed Application

Stand-Alone Application

Managed Application Published Application

System Platform

2012 – New Features

Support for ‘buffered data’ (i.e. quicker than engine scan rate) Much improved deployments New security role for verified writes Secure acknowledgement of alarms Improved Engine Redundancy Stability Faster Data Binding in Graphics Correct Data Stuck “Initialing” Causes Correct Deployment Failure Causes Correct Erroneous Alarm Causes Improved System Defaults Enhanced Hyper-V Support - Redundancy/Failover within Hyper-V environment.

System Platform

Using System Platform

Coffee Break 11.30am – 11.45am

HMI Reports

HMI Reports HMI Reports is more than a entry level reporting package Drivers for most popular SCADA packages – not just Wonderware Includes own 500 point data logger to log to any ODBC compliant database Clients are not licensed – Reports available to anyone (depending on data source)

HMI Reports A well known industry problem: Reports are difficult to create Reports take time to configure Delivery of Reports can require interaction with IT Aggregating production data into reports can be: Expensive (Product and Infrastructure) Time Consuming Needs Maintenance and Support

Wonderware HMI Reports Solves all of this!

HMI Reports

Benefits

Reduce time and effort to create, distribute, and revise reports

Quickly and easily transform your InTouch or Historian/InSQL data into great looking, information filled reports Requires no IT or programming skills Make reports available easily and securely to any authorized person with the built-in Web portal

HMI Reports Visualization Node

Architecture - Stand-Alone

Visualization Node

Mail Server Workstation

Tag Server HMI Reports Workstation

Printer

Device Integration Server

HMI Reports Licenced on Reports

3 Reports 10 Reports 20 Reports

50 Reports Unlimited

HMI Reports

Example HMI Reports

Historian

Historian What is Historian? It’s a big bucket for your data!

It’s a secure, high speed, industrial bucket Well established bucket, over 25,000 licences sold

Historian Why not any Database? Typical plant may have 5000 points stored at 1 second intervals This is equivalent to 432 million points per day or 158 billion points per year If data stored at 10:00:00am and 10:00:05am what happens if you ask the value at 10:00:01 am?

Historian Why Historian? Over 25K licenses sold – Low Risk High speed collection (~ 100K points/sec) High speed retrieval (~ 20K points/sec) High data compression Easy to administer Built around SQL Server Data quality stored with data Secure CFR21 Part 11 compliant

New Features in 10.0

Historian

Plus Millisecond Timestamp Resolution Plus

Tiered Historians

Application Server Hierarchical Names

I/O

InTouch

System Platform

Plus SQL 2008, Win 7, Windows 2008 Supported

Historian Client

Historian Client It visualises, analyses and shares your plant Information – enabling better decisions at all levels of the organisation

Desktop Tools

• Trend • Query

Office Add-ins

• Workbook (Excel) • Reports (Word)

ActiveX Controls

• Trend • Query

.Net Controls

• Trend • Query

Historian Client

Historical & live display modes

XY Scatter Plot w/ Target Regions (NEW)

Create annotations (user comments)

Advanced stacking & scaling features

Batch Trend Analysis

Historical Playback

Accelerated playback speed

Customized Colors, Backgrounds

Historian Client

Automatically Generate SQL Queries… No SQL Knowledge Required

Historian Client Workbook • Microsoft Excel Add-in

Report • Microsoft Word Add-in

Levering existing skills • Less to learn, faster adoption

Out of the Box Results • Faster ROI • Office 2010 Supported (32-bit only)

Web Publish Capacities • Information Server web portal • Encourages broad use of data

Information Server

Information Server Advanced Clients ALL WW Content (incl. Process Graphics & Write Back)

Standard Clients ALL WW Content (incl. Process Graphics & NO Write Back)

Information Server

InTouch Process Graphics InSQL, InBatch or other open plant databases

Wonderware Operations & Performance

Wonderware Alarm Database QI Analyst

Information Server Visualize Your Plant’s Real-time Performance… from Anywhere Trending ArchestrA Graphics

Alarms

Security

Information Server Client

Information Hierarchy including KPIs

Information Server Designed for engineers not programmers Microsoft SharePoint technology Rapid deployment Leverage existing investments Superior Data Source Connectivity

• Configuration not programming • Centralized administration

• Easy to customize with Web Parts • Hours/days vs weeks/months • InTouch, IndustrialSQL Server historian, ActiveFactory, InBatch • Part of the Wonderware System Platform • Equipment Operations Module, Equipment Performance Module

• Use All of your plant’s data sources

Historian and WIS

Historian, Historian Client and Information Server

Lunch 12.30pm – 13.00pm

ACP ThinManager Incorporating Mobile Devices

Operator Terminals with Thin Client Technology Today’s Hardware • Various form factors • Parallel, Serial Ports, USB • No Moving Parts

Software • Remote desktop management • Security • Multi monitor • Multi session

Traditional Plant/SCADA Network Control Room Dedicated PC’s For Dedicated Applications

Plant Floor Offices

Plant situated or Geographically Distributed Industrial Systems

HMI

HMI

HMI

HMI

HMI

HMI

HMI

HMI

HMI

HMI

HMI

Terminal Server (RDS) Plant Network Control Room - Terminal to Terminal Shadowing - MultiSession - Tiling

Plant Floor / Outstations - MultiSession - MultiMonitor - Instant Failover - Redundant Ethernet - IP Cameras HMI MES HMI HMI MES HMI

MES HMI MES MES

Terminal Servers Running Plant Floor Applications

HMI HMI HMI

HMI HMIHMI HMI HMI ERP

Plant Floor Offices - Office Grade Thin Clients

MES HMIHMI HMI HMI

IP Cameras MES HMI MES HMI

What Are the Benefits? A Terminal Server Architecture can… • Increase Reliability • Increase Control • Increase Security • Decrease Maintenance and Energy Costs…

Lower (TOC) Total Cost of Ownership "The costs involved after purchase -- as is the case for most life-cycle models -- normally exceed initial acquisition costs several times over during the useful life of computing hardware.” – HP Whitepaper According to a Gartner Group study, the total cost of ownership per year and per user for a desktop computer is £3,300 - which includes training, support and deployment costs - compared to £1,400 per thin client. “Compared with traditional PCs, thin clients cut maintenance costs by 71%, hardware and capital expenditure was down 61%, and energy costs were reduced by 51%”. - Lancaster University Study

How does Thin Manager Work

Thin Client to Thin Manager

Configuration to Thin Client

Session Request to Servers

TS CAL Request

TS CAL Permission

Session Display

Thin Manager Product

Thin Manager Product

WinTMC

iTMC

RDS Scalability Client

InTouch TSE licenses ACP ThinManager (5 Pack)

Client

Client

Client

Console Client ACP ThinManager (5 Pack)

Terminal Servers

PLC

PLC

PLC

RDS Load Sharing Thin Client

InTouch TSE licenses ACP ThinManager (5 Pack)

Thin Client

Thin Client

Thick Client

Console Client ACP ThinManager (5 Pack)

Terminal Servers

PLC

PLC

PLC

Thin Manager - Starts Secure • No hard drive with data to steal • No CD or floppy to allow installation of rogue programs • USB is disabled by default • Encrypted protocol • Deploy and deny access with AppLink......

Increased Security • SecureAccess • Terminal Centric • Hide an application unless user logs in with proper credentials

Increased Security

• SmartContext • User Centric • Have an application follow a user around the plant

Thinmanager

Thinmanager Demo

SolutionsPT Partner Product

Versiondog – Paul Alcock

Versiondog Production Facility Issues A production facility has many networked and standalone controllers and runs on a multi-shift schedule. Internal staff are constantly making modifications for bug fixing and optimisation. External SIs and contractors are making modifications to software for enhancements and new features.

Multiple programming devices are being used to make those changes. Sometimes a change is made to the system that causes problems or downtime. Finding and getting back to the optimum setting/version can take time and affect product quality and output.

Versiondog What is Versiondog? Versiondog is software for backing up, managing and controlling your plant PLC and SCADA software.

It provides data management and version control which includes change history, back up and restore capabilities. It stores all previous versions of code in the server and allows ‘roll back’ to previous versions as well as ability to see where changes have been made from any previous version. Versiondog recognises certain PLC code and knows where changes have been made using smart compare modules.

Versiondog What can it do? Version Control Centralised Scheduled Backups

• It backs up each version after every change so that any version can be restored at any time.

• It standardises and enforces procedures for version tracking onto one single platform ensuring that every modification can be reconstructed, assessed, restored or cancelled. • It performs and online backup and periodic intervals and will notify of any deviations from the current master version.

Versiondog Compatibility Versiondog works with the following systems? Siemens S5 and S7

PCS7

Siemens Sinumerik 840D

ProTool

Rockwell RSLogix 500 and RSLogix 5000

WinCC Flexible

Schneider Modsoft

ABB, KUKA and Motoman Robots

Beckhoff TwinCat

MS Word

3S CoDeSys

MS Excel

Bosch CPS 21

PDF

InTouch

Binary Files

WinCC

ASCII Files

Versiondog User Client

Admin Server Plant Area

User Client

PLCs

SCADAs Documentation

Versiondog Architecture – Single Server Ethernet

Versiondog Client

Versiondog Client Profibus

Versiondog Server

Versiondog Architecture – Multiple Servers

Versiondog Clients

Profibus

Profibus Versiondog Servers Server Synchronisation Module

New in Version 2.1 Archive Manager Parallel and Synchronization Server CSV export functionality XML Smart Compare Enhancements Siemens Enhancements Rockwell Enhancements Schneider

Versiondog Who is Versiondog Suitable For? Facilities with many PLCs or robots

Facilities where many changes are made to on-site devices.

Facilities which operate in regulated environments. SIs with many engineers working on many projects or many engineers working on a single project.

Versiondog

Use Versiondog to Create a Component and Manage Versions

Coffee Break 14.25pm – 14.35pm

Wonderware Roadmap 2012 – 2013 Paul Alcock

Previous InTouch/Appserver ► 10.1/3.1

SP3 Patch 01 (System Platform 4.0) • 10.1/3.1 Introduced – – – –

Enhancement release Graphic enhancements Documentation enhancements Enhanced Compact Edition

• 10.1/3.1 SP3 Introduced – Support for Windows 7 / Windows 2008 R2 – Support for Hyper-V

• 10.1/3.1 SP3 P01 – Maintenance release

• Support for ESX 4.1

InTouch/Appserver -Now • System Platform 2012 – InTouch 2012 (Patch 01 released on 29th May) – Application Server 2012 (Patch 01 released on 29th May) – Historian 2012 (10.0 SP1 Patch 01 released on 24th Aug) – Information Server 2012 – Historian Client 2012 – Supported SQL 2008 R2 and Express – Windows XP SP3, Vista, and 7 – Windows 2K3, 2K8, 2K8 R2

InTouch (10.5) 2012 • Archestra Graphics – – – –

Faster loading Graphics can be created with Window Maker only license. Improved navigation Improved data update times

• Single Install Media – Installs all products from checkbox – Installs FS Gateway and configures automatically

• Other – – – – – –

Improved Windows Memory Management and screen drawing times New data monitor/watch application Smart Card Support for logging in. Graphic Preview in Window Maker Support Windows 7 Embedded RDS across multiple cores/CPUs, improved start up.

Application Server (3.5) 2012 • Support for ‘buffered data’ (i.e. quicker than engine scan rate) • Much improved deployments • New security role for verified writes • Secure acknowledgement of alarms • Improved Engine Redundancy Stability • Faster Data Binding in Graphics • Correct Data Stuck “Initialing” Causes • Correct Deployment Failure Causes • Correct Erroneous Alarm Causes • Improved System Defaults

• Enhanced Hyper-V Support – Redundancy/Failover within Hyper-V environment.

Other components Information Server 3.5 (aka 2012) ► Support for ArchestrA graphic improvements ► Cyber security changes.

Historian 10.0 SP1 (aka 2012) ► No changes - just renamed

Historian Client 10.0 SP2 (aka 2012) ► New Service Pack

About Hyper-V • First released as part of Windows 2008 • Refined in 2008 R2 (this is the Wonderware supported version). • Advantages over VMWare – – – –

Bigger range of hardware can be used (not expensive blade computers) Cheaper in most cases People know MS Drivers for third party cards easier to manage.

• Advantages of ESXi over Hyper-V – – – – – – –

Smaller footprint (boots off SD card) Greater performance Easier to manage More secure More mature product. Supports more Operating Systems Huge install base.

Longer term • Q4 2012 – MES Quality – Quality Sampling System, Alarms, SPC

• Q1 2013 – System Platform 2012 R2 (InTouch 10.6, Application server 3.6) – Muti-Galaxy Communications

• Historian 11 – Redundant Historians – Support for 3.6 features and improvements 100k per second capture

• Information Server – New Overview Functionality » Contextualised data » Data from alarm DB, history and production DB all displayed together

Much longer term • For mid 2013 – Alarms incorporated into Historian – Alarm Improvements – New ArchestrA graphic library for ‘High Performance HMI’ – OPC UA – OPC A&E for Historian – Security improvements

Technical Q & A

Closing Address

Closing Address Upcoming Training Dates -

Intouch for System Platform – 29th Nov Intouch Part 1, 12th Nov, 3rd Dec InTouch Part 2, 17th Nov System Platform Application Server– 26th Nov Optimising System Platform – 11th Oct Information Server – 18th Oct Historian – 5th Nov, 10th Dec HMI Reports – 16th Nov InTouch ArchestrA Graphics – 20th Dec