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Wear Plate & Block

Our Innovation. Your Advantage.

Introduction

Overview

Overview The aim of the Wear Plate & Block division of Bradken is to supply technically advanced solutions to the global market. The Wear Plate & Block team are focused on developing products and services to meet customers’ aspirations. We provide a range of engineering services and have sufficient capabilities to develop and manufacture a solution for any project. Our vast products range is continuously expanding to provide total wear solutions. Our products include: Duaplate® – Chromium carbide clad wear plate manufactured in Australia and marketed worldwide. Duaplate is well suited to fixed and mobile plant equipment associated with the construction, mining and resource industries; particularly iron ore, coal, cement and steel applications. Q&T Steel – Quench and tempered wear resistant steel plate providing an economical solution to an abrasive and impact prone environment. Bradken’s Q&T Steel is easily fabricated and has many applications in the construction, mining and process industries. Duablock® – Range of products based on a composite white iron wear surface metallurgically bonded to a weldable mild steel backing plate. Duablock is fixed to the surface of fixed and mobile plant equipment, such as mining buckets and chutes, where protection from severe abrasion is required. NiHard – Abrasion and high impact resistant product. NiHard is a white iron, alloyed with chromium and nickel, to provide a tough wear resistant material. NiHard is often cast into billets and liners and used extensively in the mining, construction and mineral processes industries, particularly in bulk handling situations. Duaceramic® – Bradken’s newest addition to the Wear Plate & Block product range. Duaceramic combines hard abrasion resistant alumina ceramic blocks with an impact resistant polyurethane elastomer. Duaceramic is used in the most extreme abrasive environments found in the mineral processing industry. Whatever the application or situation, Bradken has the material and technical experience to tailor design a solution to your wear problems. For more information, please visit bradken.com.au

Our Innovation. Your Advantage. 2

Wear Resistant Products Bradken has always been considered at the forefront of supplying quality, abrasion resistant products to the market place. Bradken has strived to improve existing technologies and develop new products to provide maximum protection for fixed plant and mobile equipment against the effects of wear. Our research and development has lead to Bradken providing a range of chromium carbide based technologies that outperform traditional quench and tempered steels and high alloy castings. The diagram below represents a comparison of common wear resistant materials to AS3678-250 mild steel. The materials have been tested under the ATSM G65-04 dry sand rubber wheel test standard for low stress sliding abrasion. The number next to each product represents the factor by which the product will outlast AS3678-250 mild steel. For example, Duablock will last 42 times longer then mild steel in a similar low stress abrasion situation. The chart is only intended as a guide and does not incorporate design advantages such as rock boxes, which can greatly enhance product life.

Chromium Carbide Technology High Alloy Castings Q&T Steels t#JTBMMPZ®  t)BSEPY®  t4VNJIBSE t&WFSIBSE

t8FBSBMMPZ® t)JUFO t&)41 t$SFVTBCSP®

D100 41

42 39 duaplat D80

D90 37 35 duaplat D60 4 33

Structural Steels

20 27Cr Alloy

6Mn - 1Mo Alloy 19

13 12Mn Alloy 500HB Q&T Steel 11 9 450HB Q&T Steel 400HB Q&T Steel 6 4 360HB Q&T Steel 2 Stainless Steel

250HB Q&T Steel 3 AS3678-250 Steel 1

The numbers indicate the factor by which the product will outlast AS3678-250 steel Bradken has recently released our Duaceramic composite liners into the market place. Duaceramic liners incorporate high alumina ceramic blocks, fixed in a polyurethane elastomer and are designed for service in the most extreme abrasive environments found in bulk handling. Initial reports from Duaceramic liners in service indicate a service life several times that of wear plates based on chromium carbide technology.

Our Innovation. Your Advantage. 3

Table Of Contents

Table Of Contents Introduction Overview ........................................................... 2 Table Of Contents ............................................... 4

Duaplate Introduction ....................................................... 5 The Chromium Carbide Solution Flyer .................... 6 Duaplate D60 Flyer............................................. 8 Duaplate D80 Flyer............................................. 10 Duaplate D90 Flyer............................................. 12 Duaplate D100/D100XP Flyer ............................ 14 Duaplate Smooth Flyer ........................................ 16 Duaplate Catalogue............................................. 18

Q&T Steel Introduction ....................................................... 19 Q&T Steel Flyer .................................................. 20

Duablock Products Introduction ....................................................... 22 Block Products Flyer ........................................... 23 Block Products Catalogue .................................... 25

NiHard Products Introduction ....................................................... 37 NiHard Products Catalogue.................................. 38

Duaceramic Introduction ....................................................... 45 Duaceramic Flyer ............................................... 46 Duaceramic Catalogue ........................................ 48

Contact Information Bradken Offices.................................................. 52

Our Innovation. Your Advantage. 4

Duaplate

Introduction

Duaplate is a chromium carbide composite cladding, that is fusion bonded to a backing material. Duaplate is renowned for being one of the most abrasive resistant surfaces available. Duaplate has been proven to outlast quench and tempered steel by up to 10 times in high abrasion and impact applications. The standard backing material for Duaplate is AS3678-250 mild steel, however, this can be changed to suit your operating environment. The backing plate acts as a ductile base, which allows Duaplate to be formed and shaped without damage to the overlay material. The backing plate can also be used for structural support, allowing entire hoppers and chutes to be created using only Duaplate. Duaplate is available in four different grades to suit a range of operating conditions: D60 Suited for applications involving high abrasion with moderate to high impact. D80 Suited for applications involving high abrasion and high impact. D90 Suited for applications involving severe sliding abrasion or fine particle abrasion with low impact. D100/D100XP - Suited for applications requiring high abrasion resistance at elevated temperatures up to 800oC. Duaplate can also be produced with a smooth or polished surface finish to minimise the coefficient of friction. This Duaplate smooth overlay is specifically designed to reduce material hang up and to maximise flow properties. Duaplate smooth provides a low friction solution to your bulk handling problems without the design or wear performance penalties.

Our Innovation. Your Advantage. 5

BRADKEN

PRODUCTS

The Chromium Carbide Solution There is a common misconception that the higher the hardness of a material, the better the wear resistance. Unfortunately, this approach does not take into account the differences in microstructure, which has a significant impact on wear characteristics. Although Duaplate® has similar bulk hardness to abrasion resistant (AR) steels, the wear characteristics of Duaplate are vastly superior. Duaplate is a clad plate, manufactured by welding an abrasion resistant overlay to a steel base. This overlay is in fact a dual phase alloy, or composite, consisting of hard chromium carbides in a supporting matrix. On the other hand, AR steels are single phase alloys consisting of quenched and tempered (Q&T) martensite. The final hardness of Q&T steels is a function of temperature hence the variety of hardness grades available. The two graphs below demonstrate how the presence of chromium carbides in the matrix is responsible for wear resistance and not the bulk hardness of the material. The graphs clearly show that as the volume fraction of carbides (VFC) increases, the wear resistance increases, whilst the hardness has a minimal effect on reducing abrasion loss.

Typical Duaplate microstructure depicting carbides

    

    







  

 



    







   

 













  

 











The Chromium Carbide Solution Flyer

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The Chromium Carbide Solution

Cat 994 Loader bucket lined with Duaplate D60

required properties for an application, from a combination of components. In the case of the Duaplate overlay, the presence of tough chromium carbides in the matrix allow for enhanced wear resistance, whilst the backing plate allows for formability, ductility and ease of fabrication. The diagram below represents a comparison of common wear resistant materials to AS3678-250 mild steel. The materials have been tested under the ATSM G65-04 dry sand rubber wheel test standard for low stress sliding abrasion. The number next to each product represents the factor by which the product will outlast AS3678-250 mild steel. For example, Duaplate D80 will last 39 times longer then mild steel in a similar low stress abrasion situation.

Chromium Carbide Technology High Alloy Castings Q&T Steels

Duaplate D60 slurry pipes

t#JTBMMPZ®  t)BSEPY®  t4VNJIBSE t&WFSIBSE

t8FBSBMMPZ® t)JUFO t&)41 t$SFVTBCSP®

D100 41

42 39 duaplat D80

D90 37 35 duaplat D60 4 33

Structural Steels

6Mn - 1Mo Alloy 19

20 27Cr Alloy

13 12Mn Alloy 500HB Q&T Steel 11 9 450HB Q&T Steel 400HB Q&T Steel 6 250HB Q&T Steel 3 AS3678-250 Steel 1

Duaplate D80 impact wall

The chart is only a guide and does not incorporate design advantages such as rock boxes. Regardless, it is clearly illustrates the benefits of Bradken’s Duaplate and white iron products over traditional high alloy steel and Q&T steel.

For more information contact Bradken at [email protected] 3 BKM SP MKT Rev. 1 Issue date – Oct 2008

4 360HB Q&T Steel 2 Stainless Steel

170 Railway Parade Bassendean WA 6054 Australia T +61 8 9449 8300 F +61 8 9449 8334 W bradken.com

©2008 BRADKEN®

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Duaplate® D60 Base Material Duaplate is a clad plate manufactured by welding an abrasion resistant material to a steel base. The standard base material is an impact resistant mild steel. This can be changed to suit your operating environment. D60 microstructure at 100x magnification

Overlay Material The D60 overlay material is an austenitic chromium carbide iron that is based on AS2576-2355. The microstructure consists of primary M7C3 carbides in a carbide austenite eutectic matrix. The high abrasion resistance is a provided by the hard chromium carbides that protect the matrix from abrasive wear.

Typical Properties Typical D60 finish

Bulk Hardness: Carbide Hardness: Volume Fraction Primary Carbides:

650 HV50 1500 HV0.5 30%

Welding The base material can be welded with standard mild steel or low hydrogen welding consumables with no pre-heating required. However, care should be taken to avoid contacting the overlay material.

Duaplate D60 lined dozer blade Duaplate D60 Flyer

©2008 BRADKEN®

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Duaplate® D60 Cutting, Forming and Fabrication

D60 microstructure at 1000x magnification

Plasma cutting is the recommended method for cutting Duaplate. It is preferable to cut Duaplate from the backing plate side to ensure a clean edge and to prevent carbide contamination. Duaplate can also be easily cold formed into almost any shape that mild steel can, by pinch rolls or hydraulic press brake. The steel backing plate provides Duaplate with structural integrity, thus entire structures can be fabricated from Duaplate. Bradken has the capabilities to manufacture such structures or to supply cut and formed, ready-to-go wear liners.

Services & Applications

Duaplate D60 dredge pipe

Duaplate D60 is suited for use in general wear applications involving high abrasion and medium impact. Typical uses include: t

Crusher main frame liners

t

Grizzly bars

t

Earth moving buckets liners

t

Chute liners

t

Bin and hopper liners

t

Slurry pipes and bends,

t

Sugar harvesting equipment.

Duaplate D60 lined chute

For more information contact Bradken at [email protected] 3 BKM SP MKT Rev. 1 Issue date – June 2008

170 Railway Parade Bassendean WA 6054 Australia T +61 8 9449 8300 F +61 8 9449 8334 W bradken.com.au

©2008 BRADKEN®

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BRADKEN

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Duaplate® D80 Base Material Duaplate is a clad plate manufactured by welding an abrasion resistant material to a steel base. The standard base material is mild steel; however, this can be changed to suit your operating environment. D80 microstructure at 100x magnification

Overlay Material The D80 overlay material is a complex chromium carbide iron that is based on AS2576-2455. The microstructure of this material consists of primary M7C3 carbides in a complex carbide austenite matrix. The toughness of the material is improved by the formation of nodular complex carbides leading to a reduction in the size of acicular M7C3 type carbides and inter-carbide spacing.

Typical Properties Duaplate D80 sheet ready for delivery

Bulk Hardness: Typical Carbide Hardness: Volume Fraction Primary Carbides:

620 HV50 1500 HV0.5 30%

Welding The base material can be welded with standard mild steel or low hydrogen welding consumables with no pre-heating required. However, care should be taken to avoid contacting the overlay material.

Truck bed lined with Duaplate D80 and Bradken Q&T Duaplate D80 Flyer

©2008 BRADKEN®

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Duaplate® D80 Cutting, Forming and Fabrication

D80 microstructure at 1000x magnification

Plasma cutting is the recommended method for cutting Duaplate. It is preferable to cut Duaplate from the backing plate side to ensure a clean edge and to prevent carbide contamination. Duaplate can also be easily cold formed into almost any shape that mild steel can, by pinch rolls or hydraulic press brake. The steel backing plate provides Duaplate with structural integrity, thus entire structures can be fabricated from Duaplate. Bradken has the capabilities to manufacture such structures or to supply cut and formed, ready-to-go wear liners.

Services & Applications Duaplate D80 is suited for applications involving high abrasion and high impact. Typical uses include: Duaplate D80 chute

t

Sizing Screens

t

Ball mill liner plates

t

Dump truck tray linings

t

Deflector Screens

t

Chute liners

t

Bin & hopper liners

t

Screw Feeders

Screen house lined with Duaplate D80

For more information contact Bradken at [email protected] 3 BKM SP MKT Rev. 1 Issue date – June 2008

170 Railway Parade Bassendean WA 6054 Australia T +61 8 9449 8300 F +61 8 9449 8334 W bradken.com.au

©2008 BRADKEN®

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PRODUCTS

Duaplate® D90 Base Material Duaplate is a clad plate manufactured by welding an abrasion resistant material to a steel base. The standard base material is mild steel; however, this can be changed to suit your operating environment. D90 Microstructure at 100x magnification

Overlay Material The D90 overlay material is a martensitic chromium carbide iron that is based on AS2576-2560. The microstructure of this material consists of primary M7C3 carbides in a carbide martensite eutectic matrix. The material is resistant to fine particle abrasion due to the improved hardness of the matrix.

Typical Properties

Typical D90 finish

Bulk Hardness: Typical Carbide Hardness: Volume Fraction Primary Carbides:

700HV50 1500 HV0.5 30%

Welding The base material can be welded with standard mild steel or low hydrogen welding consumables with no pre-heating required. However, care should be taken to avoid contacting the overlay material.

Duaplate D90 cement meal duct Duaplate D90 Flyer

©2008 BRADKEN®

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BRADKEN

PRODUCTS

Duaplate® D90 Cutting, Forming and Fabrication Plasma cutting is the recommended method for cutting Duaplate. It is preferable to cut Duaplate from the backing plate side to ensure a clean edge and to prevent carbide contamination. Duaplate can also be easily cold formed into almost any shape that mild steel can, by pinch rolls or hydraulic press brake.

D90 Microstructure at 500x magnification

The steel backing plate provides Duaplate with structural integrity, thus entire structures can be fabricated from Duaplate. Bradken has the capabilities to manufacture such structures or to supply cut and formed, ready-to-go wear liners.

Services & Applications Duaplate D90 is suited for severe sliding abrasion or fine particle abrasion with low impact. Typical uses include: Duaplate D90 fan blades

t

Cement chutes

t

Cyclones

t

Fan blades

t

Fan casings

t

Agricultural implements

t

Trommel screen liners

t

Sizing Screens

Duaplate D90 trommel screen

For more information contact Bradken at [email protected] 3 BKM SP MKT Rev. 1 Issue date – June 2008

170 Railway Parade Bassendean WA 6054 Australia T +61 8 9449 8300 F +61 8 9449 8334 W bradken.com.au

©2008 BRADKEN®

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BRADKEN

PRODUCTS

Duaplate® D100 & D100XP Base Material Duaplate is a clad plate manufactured by welding an abrasion resistant material to a steel base. The standard base material is mild steel; however, this can be changed to suit your operating environment. D100 microstructure at 100x magnification

Overlay Material The D100 and D100XP overlay materials are complex chromium carbide irons that are based on AS2576-2460. The microstructure of these materials consists of primary M7C3 and MC carbides in a complex carbide austenite matrix. The high temperature abrasion resistance performance is attributable to the presence of refractory elements molybdenum, niobium and tungsten.

Typical D100 finish

D100XP contains a higher amount of refractory elements then D100, which results in a greater resistance to abrasion at high temperatures.

Typical Properties Bulk Hardness (HV50):

Grade

Ambient

400oC

800oC

D100 D100XP

680 680

620 620

480 480

Typical Carbide Hardness: Volume Fraction Primary Carbide: Duaplate D100 chute in cement plant Duaplate D100/D100XP Flyer

©2008 BRADKEN®

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1500HV0.5

Grade

MC

M3C7

D100 D100XP

3-6% 10-15%

22% 20%

BRADKEN

PRODUCTS

Duaplate® D100 & D100XP Welding Duaplate can generally be welded in the same manner as the base material, provided care is taken to avoid contact with the overlay material when laying down structural welds. For further information contact your nearest Bradken branch. D100 microstructure at 500x magnification

Cutting, Forming and Fabrication Plasma cutting is the recommended method for cutting Duaplate. It is preferable to cut Duaplate from the backing plate side to ensure a clean edge and to prevent carbide contamination. Duaplate can also be easily cold formed into almost any shape that mild steel can, by pinch rolls or hydraulic press brake.

Duaplate D100 panels for a paul wurth chute

The steel backing plate provides Duaplate with structural integrity, thus entire structures can be fabricated from Duaplate. Bradken has the capabilities to manufacture such structures or to supply cut and formed, ready-to-go wear liners.

Services & Applications Duaplate D100 and D100XP are suited for applications requiring severe abrasion resistance at elevated temperatures. Typical uses include:

Duaplate D100 screw feeder segment

t

Sizing screens

t

Ducts

t

Sinter bins

t

Paul wurth chutes

t

Chute liners

For more information contact Bradken at [email protected] 3 BKM SP MKT Rev. 1 Issue date – July 2008

170 Railway Parade Bassendean WA 6054 Australia T +61 8 9449 8300 F +61 8 9449 8334 W bradken.com.au

©2008 BRADKEN®

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Duaplate® Smooth

The Duaplate Smooth finish

Duaplate is a well established chromium carbide overlay plate, well known for its high abrasion and impact resistance. Duaplate is also available in smooth varieties to maximise material flow and reduce hang-up. Duaplate Smooth provides a low friction solution to your bulk handling problems, without the design or wear penalties. The smooth surface of Duaplate Smooth is a result of using a flux during the overlay process. This smooth finish, along with a slightly modified carbide structure, attributes to Duaplate Smooth’s low friction properties. Duaplate Smooth is best employed in situations where mass flow is critical and hangup is a problem, such as in hoppers and load out bins.

Hopper lined with Duaplate Smooth

Several independent laboratory tests have been conducted to compliment the successful service history of Duaplate Smooth. The tests emphasize the shear stress or friction generated when a force or normal stress is applied to a bulk material against a liner material. The lower the shear stress for a given normal stress, the less likely it will be for the bulk material to hang up on the particular liner material. The bulk materials used these tests are typically regarded as some of the worse in terms of their tendency to hang-up.

Chute lined with Duaplate Smooth Duaplate Smooth Flyer

©2008 BRADKEN®

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Duaplate® Smooth

Duaplate Smooth coal conveyor feed chute

Duaplate - Standard (left), Smooth (Centre) and Polished (Right)

As with standard Duaplate, for optimum wear life it is preferable to align any Duaplate Smooth liner or fabrication with the weld beads perpendicular to the material flow. It should be noted that the orientation of the weld beads has a minimal effect on the low friction properties of Duaplate Smooth. Smooth varieties of the Duaplate D60 and D80 are available through the full range of the standard Duaplate overlay thicknesses. D90 Smooth is also available, but only as a 6mm overlay. These three smooth grades allow Bradken to offer a low friction solution to your material handling problems whether it is affected by impact or fine particle abrasion. The graphs highlight the superior low friction properties Duaplate Smooth achieves over mild steel, other clad plate and competitor materials. In addition to Duaplate Smooth, Duaplate Polished, which has an even lower coefficient of friction, can be supplied for extreme bulk material hang-up problems, Duaplate Polished is subject to a minimum order quantity and some conditions apply. For more information on Duaplate in the standard, smooth or polished varieties, contact your local Wear Plate & Block sales representative.

For more information contact Bradken at [email protected] 3 BKM SP MKT Rev. 1 Issue date – July 2008

170 Railway Parade Bassendean WA 6054 Australia T +61 8 9449 8300 F +61 8 9449 8334 W bradken.com

©2008 BRADKEN®

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Duaplate Catalogue

Standard Dimensions & Weights Standard sheets are marked with an X Plate Type

X

X

X X X

X

X X X

X X

X X

X

X

X

X

X X X X

X X

8 9 10 12 13 15 14 16 18 15 17 19 17 19 21 25 22 24 27 29

Weight (Kg.m-2) 62 70 78 93 101 116 109 124 140 116 132 147 132 147 163 194 171 186 210 225

Large Sheet (LRG) - 2.36m

Overlay direction

Small Sheet (SML) -1.94m

3 on 5 3 on 6 4 on 6 4 on 8 5 on 8 5 on 10 6 on 8 6 on 10 6 on 12 7 on 8 7 on 10 7 on 12 9 on 8 9 on 10 9 on 12 9 on 16 12 on 10 12 on 12 17 on 10 17 on 12

Grade Overall D60 LRG D80 LRG D60 SML D80 SML Thickness (mm)

Length - 2.87m

Sheet size and overlay direction Notes: 1. Example - Plate type 5 on 8 has 5mm Duaplate on 8mm of backing plate. 2. Non-standards plate types are made to order with a minimum quantity. 3. Overlay beads run along widths as indicated in the diagram above. 4. Sheet widths can be larger to suit customer requirements. Note this can make plates over-width for transport. 5. D90 and D100/D100XP are made to order and have some manufacturing constraints. 6. Other thicknesses can be manufactured on request. 7. Please discuss any variation from standard with your local sales representative.

Our Innovation. Your Advantage. 18

Q&T Steel

Introduction

Bradken’s 450 Q&T steel is a heat-treated, quench and tempered (Q&T) steel designed for applications where shock and severe abrasion are the primary cause of failure. Bradken’s Q&T steel provides an economic alternative to more exotic and expansive abrasion and impact resistant materials. Bradken’s 450 Q&T steel has mechanical properties compared to mild steel, with a typical hardness of 465HB and a tensile strength of 1480MPa. Bradken’s 450 Q&T steel is easily welded, cut and formed for accurate fitting and installation on any application. Bradken’s 450 Q&T steel is designed to provide maximum abrasion resistance and impact protection at an economically viable cost. Although 450 is our primary grade of Q&T plate, Bradken can also supply structural grade plates and other abrasion resistant Q&T steel grades.

Our Innovation. Your Advantage. 19

BRADKEN

PRODUCTS

Bradken’s Q&T Steel Material Information

Q&T steel sizing screen

Bradken’s Q&T Steel is an abrasive resistant quench and tempered steel plate, heat treated to provide an excellent combination of toughness and wear resistance. Bradken’s Q&T Steel is available in a variety of sizes and thicknesses to suit a range of operating conditions.

Typical Properties Chemical Analysis Element C P Mn Composition % 0.29 0.018 0.30 Element Cr Composition % 1.00

Chute lined with Q&T steel plates

Hardness: Tensile strength: Charpy impact: Elongation:

Si S Ni 0.30 0.003 0.20

Mo B CE(IIW) 0.25 0.001 0.61

PCM 0.40

465 HB 1480 MPa 20J 12%

Welding Bradken’s Q&T Steel can be welded in accordance with AS1554.4. It is recommended that the plate should be preheated for all thicknesses. No post heating is required.

Truck bed lined with Q&T steel and Duaplate® D80 Q&T Steel Flyer

©2008 BRADKEN®

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Bradken’s Q&T Steel Standard Sheet Sizes Bradken can supply pre-cut and fabricated sections of Bradken’s Q&T Steel, or we can provide standard sheets sizes as outlined below*. Q&T steel main frame liners

Thickness:

6mm, 8mm, 10mm, 12mm, 16mm, 20mm, 25mm, 32mm 40mm, 50mm, 63mm, 75mm

Standard Width:

2485mm

Standard Lengths:

4000mm and 8000mm

*Other dimensions and thicknesses are available on request.

Services & Applications Bradken’s Q&T Steel is suited for applications involving high impact and moderate abrasion. Bradken’s Q&T Steel is typical used on:

Bucket with Q&T steel strips

t

Dump truck wear liners

t

Chute liners

t

Bin and hopper liners

t

Construction and mining bucket liners

t

Mold board liners

t

Scrapper liners

t

Chipper hoods

Dozer with Q&T steels tumble bars

For more information contact Bradken at [email protected] 3 BKM SP MKT Rev. 0 Issue date – Oct 2008

170 Railway Parade Bassendean WA 6054 Australia T +61 8 9449 8300 F +61 8 9449 8334 W bradken.com

©2008 BRADKEN®

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Duablock

Introduction

Bradken’s block products are a composite material comprising of a chromiummolybdenum, abrasion resistant, white iron casting, metallurgically bonded to a weldable mild steel backing plate. The white iron casting is a superior wear resistant product, containing hard chromium carbides, typically 1500HV, supported in a martensitic matrix. The mild steel backing plate is vacuum brazed to the white iron casting, giving a true metallurgical bond. Other backing plates, such as stainless steel, can also be used to suit the operating environment. The standard backing plate is machined flat for quick attachment by welding or Bradken can supply blocks fitted with studs for easy installation and removal. When welding the backing plate to a surface, no pre heating or post heating is required. A wide variety of standard blocks are available, adapted for specific applications. However, Bradken’s block products can be custom designed to meet any situation regardless of size and shape concerns. Bradken can also supply cut and shaped blocks to be strategically placed on equipment so that a unique, high performance wear package can be created to maximise service life. Bradken’s Block products offer superior wear life compared to Q&T bars, manganese steel and chrome-molybdenum pearlitic steels.

Our Innovation. Your Advantage. 22

BRADKEN

PRODUCTS

Block Product Solutions Bradken is a leading manufacturer of wear resistant products for the mining, construction and resource processing industries. With over 30 years experience, Bradken has distinguished itself as a provider of quality products that meet customer requirements. Assorted block products

Bradken’s block products are chromium-molybdenum rich, abrasion resistant, white iron castings that is metallurgically bonded to weldable mild steel backing plate. Bradken’s range of block products include: t Duablock®

t Microledge

t Duabutton

t Duatrap

t Chocblock

t Skidblock

t Grizzlybar

Bucket with Duabutton protection

The advantages of using Bradken’s range of block products: t

Longer wear life: outlast Q&T steel.

t

Reduced downtime: Bradken’s block products improve equipment life and require less maintenance and inspections.

t

Easy to fit: No special qualifications required to weld. As an alternative to welding, studs can be attached on request.

t

Flexibility: Bradken can supply block products for attachment in the field as required, or they can be preattached to equipment at one of Bradken’s engineering workshops.

t

Adaptability: Bradken’s block products are available in a wide range of dimensions and can be adapted to suit a wide range of operating conditions.

Chute lined with Microledge Block Products Flyer

©2008 BRADKEN®

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PRODUCTS

Block Product Solutions Applications of Block Products Bradken’s block products can be strategically placed on equipment before it enters service to prolong life in high wear locations. They can also be welded onto equipment during service to rectify wear in unexpected, localised trouble areas. Grizzly bars protected by Duablock

Duablock – wear bars offer excellent protection when used as tumble bars or when configured to form a rock-box. They are also used to provide protection to heavy earth moving machinery. Duabutton – blocks are extensively used on heavy earth moving equipment, particular on mining and construction buckets and shovels. Chokblock – bars are unique block products that can be formed and welded onto flat or curved surfaces. This allows Chokblocks to be used on a range of fixed plant and mobile equipment such as buckets and chute liners.

Loader bucket with Skidblock

Microledge – blocks are attached to chutes to form micro-rock boxes, which virtually eliminates wear to the chute structure. Skidblock – pads are used extensively to provide strategic protection on heavy earth moving equipment, particularly on mining and construction buckets and shovels. Duatrap – liners are used to create a rock-box effect on fixed plant applications such as chutes and impact walls.

Duatrap lined impact wall

Grizzlybar – cappings used to protect grizzly fingers. For more information contact Bradken at [email protected] 3 BKM SP MKT Rev. 3 Issue date – Oct 2008

170 Railway Parade Bassendean WA 6054 Australia T +61 8 9449 8300 F +61 8 9449 8334 W bradken.com.au

©2008 BRADKEN®

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Duablock Catalogue

Standard Dimensions & Weights Part Number BD115X50X50D70 BD128X50X50D70 BD150X50X50D70 BD190X50X50D70 BD210X50X50D70 BD300X50X50D70 BD432X50X50D70 BD75X50X32D70 BD100X100X50D70 BD150X75X75D70 BD150X100X58D70 BD152X75X38D70 BD152X75X50D70 BD190X50X70D70 BD200X25X25D70 BD200X75X75D70 BD210X50X70D70 BD230X50X70D70 BD238X75X75D70 BD241X100X58D70 BD300X25X25D70 BD315X130X75D70 BD335X130X75D70 BD340X75X75D70 BD375X130X75D70 BD500X130X75D70 BD600X100X50D70

Reference Number 1007 1080 1062 1081 1082 1108 1046 1043 1063 1283 1285 1001 1049 1241 1027 1200 1262 1143 1282 1284 1083 1114 1115 1281 1201 1116 1244

Dimensions (mm) A 115 128 150 190 210 300 432 75 100 150 150 152 152 190 200 200 210 230 238 241 300 315 335 340 375 500 600

B 50 50 50 50 50 50 50 50 100 75 100 75 75 50 25 75 50 50 75 100 25 130 130 75 130 130 100

C 50 50 50 50 50 50 50 32 50 75 58 38 50 70 25 75 70 70 75 58 25 75 75 75 75 75 50

D 40 40 40 40 40 40 40 22 25 65 38 28 40 40 15 60 40 40 65 38 15 35 35 65 35 35 25

Weight (Kg)

E 10 10 10 10 10 10 10 10 25 10 20 10 10 30 10 15 30 30 10 20 10 40 40 10 40 40 25

2.2 2.4 2.9 3.6 4 5.8 8.3 0.9 3.9 6.4 6.7 3.4 4.5 5.2 1 8.8 5.8 6.3 10.2 10.9 1.5 23.3 24.8 14.7 27.8 37.1 23.6

Our Innovation. Your Advantage. 25

BKX

MADE IN AUSTRALIA

BRADKEN

1062

Notes 1. Please contact your local sales office for pricing and availability. 2. Other sizes can be made on request.

Standard Dimensions & Weights Part Number BD75X27D70 BD90X32D70 BD115X32D70 BD150X41D70

Reference Number 1076 1075 1162 1163

Dimensions (mm) A 75 90 115 150

B ---------

C 27 32 32 41

D 17 20 20 25

E 10 12 12 16

Notes 1. Please contact your local sales office for pricing and availability. 2. Other sizes can be made on request.

1075 BRADKEN

MADE IN AUSTRALIA BKX

Our Innovation. Your Advantage. 26

Weight (Kg) 0.8 1.4 2.2 4.8

Standard Dimensions & Weights Part Number BD240X40X23D70 BD240X40X23D70N BD240X50X23D70 BD240X50X23D70N BD240X65X23D70 BD240X65X23D70N BD240X90X29D70N BD240X130X29D70N

Reference Number

Type

1089 1086 1090 1087 1091 1088 1164 1165

1 2 1 2 1 2 2 2

Dimensions (mm) A 240 240 240 240 240 240 240 240

B 40 40 50 50 65 65 90 130

C 23 23 23 23 23 23 29 29

D 15 15 15 15 15 15 17 17

E 8 8 8 8 8 8 12 12

BRADKEN

MADE IN AUSTRALIA

1088

BKX

BRADKEN

Notes 1. Please contact your local sales office for pricing and availability. 2. Other sizes can be made on request.

Our Innovation. Your Advantage. 27

Weight (Kg) 1.5 1.5 1.9 1.8 2.5 2.4 4.5 6.4

Standard Dimensions & Weights Part Number BD128X50X50D70BKT BD190X50X50D70BKT BD210X50X50D70BKT BD230X50X50D70BKT BD432X50X50D70BKT

Reference Type Block Size Number 1253 1257 1260 1266 1271

1A 1A 1A 1A 1B

Mount Type

128X50X50

128X65X65X10 ANGLE

190X50X50

190X65X65X10 ANGLE

210X50X50

210X65X65X10 ANGLE

230X50X50

230X65X65X10 ANGLE

432X50X50

432X65X65X10 ANGLE

Dimensions Weight A (mm) (Kg) 68 130 150 170 372

Notes 1. Please contact your local sales office for pricing and availability. 2. Other sizes can be made on request.

Our Innovation. Your Advantage. 28

3.7 5.4 6.0 6.6 12.4

Standard Dimensions & Weights Part Number BD128X50X50D70STD2 BD150X75X75D70STD2 BD190X50X50D70STD2 BD210X50X50D70STD2 BD230X50X50D70STD2 BD238X75X75D70STD2 BD340X75X75D70STD2 BD432X50X50D70STD3

Reference Type Block Size Number 1254 1288 1258 1261 1267 1287 1286 1272

2A 2A 2A 2A 2A 2A 2A 2B

Mount Type

128X50X50

M16X35mm STUDS (X2)

150X75X75

M20X50mm STUDS (X2)

190X50X50

M16X35mm STUDS (X2)

210X50X50

M16X35mm STUDS (X2)

230X50X50

M16X35mm STUDS (X2)

238X75X75

M20X50mm STUDS (X2)

340X75X75

M20X50mm STUDS (X2)

432X50X50

M16X35mm STUDS (X3)

Dimensions Weight A (mm) (Kg) 68 70 130 150 170 120 200 372

Notes 1. Please contact your local sales office for pricing and availability. 2. Other sizes can be made on request. 3. Other stud sizes are available on request.

Our Innovation. Your Advantage. 29

2.7 6.6 3.9 4.3 4.7 10.4 14.9 8.8

Standard Dimensions & Weights Part Number BD190X50(75)X50STD2 BD230X50(75)X50STD2 BD432X50(75)X50STD3

Reference Type Block Size Number 1270 1105 1475

Mount Type

3A 190X50(75)X50 M16X35mm STUDS (X2) 3A 230X50(75)X50 M16X35mm STUDS (X2) 3B 432X50(75)X50 M16X35mm STUDS (X3)

Dimensions Weight A (mm) (Kg) 130 170 372

Notes 1. Please contact your local sales office for pricing and availability. 2. Other sizes can be made on request. 3. Other stud sizes are available on request.

Our Innovation. Your Advantage. 30

4.3 5.2 9.6

Standard Dimensions & Weights Part Number BD241X100X58BPL2H-1 BD241X100X58BPL BD241X100X58BPL2H BD241X100X58BPL2H-2

Reference Type Block Size Number 1289 1290 1291 1292

4A 4B 4A 4A

Mount Type

241X100X58

241X150X10 PLATE

241X100X58

241X150X10 PLATE

150X100X58

150X150X10 PLATE

241X100X58

241X150X10 PLATE

Dimensions Weight A (mm) (Kg) 171 80 111

Notes 1. Please contact your local sales office for pricing and availability. 2. Other sizes can be made on request.

Our Innovation. Your Advantage. 31

13.7 13.7 8.4 13.7

Standard Dimensions & Weights Part Number

Reference Number A 1249 1250 1280

BDT300X150X50STD2-1 BDT300X300X50STD4-1 BDT452X300X50STD4-2

Dimensions (mm) B

M

Studs

C

D

E

F

G

J

K

L

150 300 40

10

50

50

25

75

-

74 152 M16X40 (X2)

300 300 40

10

50

50

25

74 152 74 152 M16X40 (X4)

452 300 40

10

50

50

25

74 304 74 152 M16X40 (X4)

BKX

MADE IN AUSTRALIA

BKX BKX BKX

MADE IN AUSTRALIA MADE IN AUSTRALIA

MADE IN AUSTRALIA

BRADKEN BRADKEN BRADKEN

BRADKEN

1108 1108

1108

1108

Notes 1. Please contact your local sales office for pricing and availability. 2. Other sizes can be made on request. 3. Other stud sizes are available on request.

Our Innovation. Your Advantage. 32

Weight (Kg) 12.9 25.9 38.9

Standard Dimensions & Weights Part Number

Reference Number A

BDT150X150X50STD1-1 BDT300X150X50STD2-2 BDT452X150X50STD2-1

1275 1276 1277

Dimensions (mm) B

Studs

C

D

E

F

G

J

K

L

M

150 150 40

10

50

50

25

75

-

75

-

M16X40 (X1)

300 150 40

10

50

50

25

74 152 75

-

M16X40 (X2)

452 150 40

10

50

50

25

74 304 75

-

M16X40 (X2)

1108

BRADKEN

MADE IN AUSTRALIA

BKX

1108

BRADKEN

MADE IN AUSTRALIA

BKX

Notes 1. Please contact your local sales office for pricing and availability. 2. Other sizes can be made on request. 3. Other stud sizes are available on request.

Our Innovation. Your Advantage. 33

Weight (Kg) 6.5 12.9 19.4

Standard Dimensions & Weights Part Number BDT452X150X50STD2-2 BDT452X300X50STD4-1

Reference Number A 1278 1279

Dimensions (mm) B

M

Studs

C

D

E

F

G

J

K

L

150 452 40

10

50

50

25

75

-

74 304 M16X40 (X2)

300 452 40

10

50

50

25

74 152 74 304 M16X40 (X4)

BKX

MADE IN AUSTRALIA

BKX

MADE IN AUSTRALIA

BKX

MADE IN AUSTRALIA

BKX BKX BKX

MADE IN AUSTRALIA MADE IN AUSTRALIA

MADE IN AUSTRALIA

BRADKEN BRADKEN BRADKEN BRADKEN BRADKEN

BRADKEN

1108 1108

1108

1108

1108

1108

Notes 1. Please contact your local sales office for pricing and availability. 2. Other sizes can be made on request. 3. Other stud sizes are available on request.

Our Innovation. Your Advantage. 34

Weight (Kg) 19.4 38.9

Standard Dimensions & Weights Part Number BD305X150(141)X50D70 BD305X141(131)X50D70 BD305X131(122)X50D70 BD305X122(113)X50D70 BD305X113(103)X50D70 BD305X103(94)X50D70 BD305X94(84)X50D70 BD305X84(75)X50D70

Reference Number 1303 1304 1305 1306 1307 1308 1309 1310

Dimensions (mm) A 305 305 305 305 305 305 305 305

B 150 141 131 122 113 103 94 84

C 141 131 122 113 103 94 84 75

D 38 38 38 38 38 38 38 38

E 12 12 12 12 12 12 12 12

F 50 50 50 50 50 50 50 50

Notes 1. Please contact your local sales office for pricing and availability. 2. Other sizes can be made on request.

Our Innovation. Your Advantage. 35

Weight (Kg) 13.8 12.9 11.9 11.1 10.1 9.2 8.3 7.4

Standard Dimensions & Weights Part Number BD200X150X45D70 BD250X150X45D70 BD250X250X45D70

Reference Number 1101 1102 1103

Dimensions (mm) A 200 250 250

B 150 150 250

C 45 45 45

D 20 20 20

E 25 25 25

BKX

MADE IN AUSTRALIA

BRADKEN

1101

Notes 1. Please contact your local sales office for pricing and availability. 2. Other sizes can be made on request.

Our Innovation. Your Advantage. 36

Weight (Kg) 10.1 12.7 21.4

NiHard Products

NiHard is a well-established white iron product alloyed with nickel and chromium to give significant abrasion and impact resistant properties. The structure of NiHard is composed of iron and chromium carbides, fixed in a matrix rendered martensitic by the nickel content. This structure allows NiHard to be utilised in abrasive and high impact conditions found throughout the construction, mining, manufacturing and mineral processing industries. Bradken NiHard products include billets and liner plates that can be made to the customers’ specification or supplied from our range of stock sizes. Bradken’s NiHard products can be custom designed to meet any situation regardless of any size and shape concerns. Bradken can also supply cut and shaped liners to be strategically placed on fixed plant equipment so that a unique wear package can be created, maximising wear life. This makes NiHard the perfect material for chutes, drop boxes, bin and hopper liners. Bradken primarily supplies cast billet and liner plates produced to the NiHard 4 specifications. However, Bradken can produce billets and liner plates from the following alloys on special request: t

NiHard 1 & 2

t

27 Chrome Alloy

t

15/3 White Iron

t

20/1 White Iron

Introduction

Our Innovation. Your Advantage. 37

NiHard Catalogue

Standard Dimensions & Weights 20mm thick to suit M20 fishtail bolt Part Number D03779 D04078 D03786 D03787 D03792 D03798

Notes 1. 2. 3. 4.

Reference Number

Type

L1 L1S L2 L3 L5 L6

1 2 1 1 1 1

Dimensions (mm) A 300 300 300 300 300 200

B 300 300 200 150 100 100

C 20 20 20 20 20 20

D 75 75 75 75 75 62.5

E 150 150 150 150 150 75

F 75 75 100 75 50 50

Please contact your local sales office for pricing and availability. Other sizes can be made on request. Liners can be cut to size on request. Bolts are available on request.

Our Innovation. Your Advantage. 38

G 150 150 -

Weight (Kg) 13.8 12.8 9.2 6.9 4.5 3.0

Standard Dimensions & Weights 32mm thick to suit M20 fishtail bolt Part Number D04064 D04065 D04066 D04067 D04068 D04069

Notes 1. 2. 3. 4.

Reference Number

Type

N1 N2 N3 N4 N5 N6

1 1 1 2 1 1

Dimensions (mm) A 300 300 300 300 300 200

B 150 200 300 300 100 100

C 32 32 32 32 32 32

D 75 75 75 75 75 62.5

E 150 150 150 150 150 75

F 75 100 75 75 50 50

Please contact your local sales office for pricing and availability. Other sizes can be made on request. Liners can be cut to size on request. Bolts are available on request.

Our Innovation. Your Advantage. 39

G 150 150 -

Weight (Kg) 11.0 14.8 22.0 19.6 7.2 4.7

Standard Dimensions & Weights 50mm thick to suit M20 fishtail bolt Part Number D02971 D02972 D02793

Reference Number

Type

B128 B210 B432

1 1 1

Dimensions (mm) A 128 210 432

B 75 75 75

C 50 50 50

D 30 30 30

E 68 150 186

F 186

Notes 1. Please contact your local sales office for pricing and availability. 2. Other sizes can be made on request. 3. Bolts are available on request.

Our Innovation. Your Advantage. 40

G -

Weight (Kg) 3.3 5.7 12.0

Standard Dimensions & Weights 100mm thick to suit M22 fishtail bolt Part Number D03468 D03536

Reference Number

Type

WB1 WB2

1 1

Dimensions (mm) A 302 454

B 100 100

C 100 100

D 75 75

E 152 304

F -

Notes 1. Please contact your local sales office for pricing and availability. 2. Other sizes can be made on request. 3. Bolts are available on request.

Our Innovation. Your Advantage. 41

G -

Weight (Kg) 22.0 33.8

Standard Dimensions & Weights 100mm thick to suit M20 hex head bolt Part Number DW2875S DW2874S

Reference Number

Type

B224 B300

1 1

Dimensions (mm) A 224 300

B 150 150

C 100 100

D 74 74

E 76 152

F -

Notes 1. Please contact your local sales office for pricing and availability. 2. Other sizes can be made on request. 3. Bolts are available on request.

Our Innovation. Your Advantage. 42

G -

Weight (Kg) 24.5 33.4

Standard Dimensions & Weights 76mm thick to suit M20 square head bolt Part Number D00927S D00926S

Reference Number

Type

12” BILLET 18” BILLET

1 1

Dimensions (mm) A 305 457

B 76 76

C 76 76

D E 76.5 152 76.5 152

F 152

Notes 1. Please contact your local sales office for pricing and availability. 2. Other sizes can be made on request. 3. Bolts are available on request.

Our Innovation. Your Advantage. 43

G -

Weight (Kg) 12.5 18.8

Standard Dimensions & Weights Hollow billets to suit M20 bolt Part Number DW3012S DW3011S

Reference Number

Type

HB224 HB300

1 1

Dimensions (mm) A 224 300

B 150 150

C 100 100

D 74 74

E 76 152

F -

Notes 1. Please contact your local sales office for pricing and availability. 2. Other sizes can be made on request. 3. Bolts are available on request.

Our Innovation. Your Advantage. 44

G -

Weight (Kg) 13.5 17.6

Duaceramic

Duaceramic is a new product developed and manufactured in Australia by Bradken. Duaceramic combines exceptionally abrasion resistant alumina tiles, imbedded in an impact resistant polyurethane elastomer, to provide an outstanding wear resistant product. The extremely hard ceramic tiles protect equipment from deterioration, whilst the elastic properties of the polyurethane dampens any impact. Several different modular alumina tile designs are available that are suited for different applications. The hardness of the polyurethane is also available in multiple grades to suit specific material and operating conditions. As one of the hardness materials known, alumina is far superior to steel plate when it comes to protection against abrasion. The Duaceramic range of products are specifically designed to protect against the most extreme abrasive environments.

Introduction

Our Innovation. Your Advantage. 45

BRADKEN

PRODUCTS

Duaceramic® Liners Duaceramic is a new, dynamic product offered by Bradken’s Wear Plate and Block. Duaceramic combines hard alumina ceramic blocks, chemically and mechanically bonded to an impact resistant polyurethane elastomer. Duaceramic is designed for use in the most extreme abrasive environments found in the mining and mineral processing industries. Duaceramic liners with edge protection and backing plate

Duaceramic liners are available in a range of standard thicknesses and shapes. Duaceramic liners can also be customised to provide unique shapes for wear packages. The Duaceramic liners can be manufactured using hexagonal alumina blocks for high abrasion and medium impact or large rectangular alumina ceramic tiles, for extreme abrasion with low impact.

Duaceramic Features: Maximum Resistance To Abrasion: The ceramic blocks used in Duaceramic are manufactured from high alumina ceramic to provide maximum resistance to abrasion. Multidirectional: The Duaceramic liners do not require a specific orientation to flow direction. 35mm thick Duaceramic liners for a ship loader

Edge Protection: Leading and trailing edges can be included to protect the ceramic tiles from severe impact on the edges. Noise Reduction: The polyurethane medium not only absorbs impact, but also reduces noise caused by bulk material flow. Backing Plate: A unique, light weight backing plate can be included to provide assistance in the knockout of worn liners. Ceramic Locking System: Each ceramic tile used in the Duaceramic liners comes with a locking mechanism to prevent tile knock out during severe impact. Wear Indicators: Duaceramic Liners can be manufactureed to indicate when 50% or more of the ceramic has been abraded.

63mm thick Duaceramic chute layout Duaceramic Flyer

Unique Chemical Treatment: The ceramic tiles in Duaceramic undergo a unique chemical treatment to provide a superior polyurethane to ceramic bond strength. Customized Liners: Duaceramic can be manufactured into a range of complex shapes with angles and bevelled edges. Australian made: Duaceramic is a wholly Australian developed and manufactured product by Bradken.

©2008 BRADKEN®

46

BRADKEN

PRODUCTS

Duaceramic® Liners Comparison With A Competitor Duaceramic offers a superior replacement for competitor ceramic/polymer composites. The following is a comparison between a competitor liner and the equivalent Duaceramic liner:

Feature 35mm Duaceramic liners for an apron feeder

Duaceramic

Competitor

Backing Plate (BP)

Optional

Compulsory

Edge Protection

Optional

Optional

Yes

Yes

Optional

No

Angled & Bevelled Edges Wear Indicator Locking Mechanism

Yes

No

Multidirectional

Yes

No

Medium Material

Polyurethane (PU)

Styrene Butadiene Rubber (SBR)

Complementary Products In addition to our Duaceramic liners, Bradken can also provide: t t

Polyurethane impact liners Ceramic to metal fabrications

Unique Duaceramic light weight backing plate

Duaceramic tile showing key design features

For more information contact Bradken at [email protected] 3 BKM SP MKT Rev. 2 Issue date – Oct 2008

170 Railway Parade Bassendean WA 6054 Australia T +61 8 9449 8300 F +61 8 9449 8334 W bradken.com

©2008 BRADKEN®

47

Duaceramic Catalogue

Standard Dimensions & Weights Hex liners with backing plates

Part Number H1-63BP H2-63BP H3-63BP H1-53BP H2-53BP H3-53BP H1-35BP H2-35BP H3-35BP

Type LRG HEX LRG HEX LRG HEX LRG HEX LRG HEX LRG HEX SML HEX SML HEX SML HEX

Dimensions (mm) A

B

C

D

(+0/-2)

(+0/-2)

(±1)

(±1)

606 302 150 606 302 150 606 302 150

302 302 302 302 302 302 302 302 302

63 63 63 53 53 53 35 35 35

50 50 50 40 40 40 22 22 22

E

Studs

Weight (Kg)

4 4 4 4 4 4 4 4 4

M16x50 (x8) M16x50 (x4) M16x50 (x2) M16x50 (x8) M16x50 (x4) M16x50 (x2) M16x50 (x8) M16x50 (x4) M16x50 (x2)

35.2 17.1 8.6 28.7 14.2 7.2 17.4 8.5 4.4

Notes 1. Please contact your local sales office for pricing and availability. 2. Other sizes and custom shapes can be made on request. 3. Other stud sizes are available on request.

Our Innovation. Your Advantage. 48

Standard Dimensions & Weights Hex liners without backing plates Part Number H1-63 H2-63 H3-63 H1-50 H2-50 H3-50 H1-32 H2-32 H3-32

Type LRG HEX LRG HEX LRG HEX LRG HEX LRG HEX LRG HEX SML HEX SML HEX SML HEX

Dimensions (mm) A

B

C

D

(+0/-2)

(+0/-2)

(±1)

(±1)

606 302 150 606 302 150 606 302 150

302 302 302 302 302 302 302 302 302

63 63 63 50 50 50 32 32 32

50 50 50 40 40 40 22 22 22

E

Studs

Weight (Kg)

-

M16x50 (x8) M16x50 (x4) M16x50 (x2) M16x50 (x8) M16x50 (x4) M16x50 (x2) M16x50 (x8) M16x50 (x4) M16x50 (x2)

32.5 15.9 8.0 25.2 12.7 6.4 14.0 7.1 3.5

Notes 1. Please contact your local sales office for pricing and availability. 2. Other sizes and custom shapes can be made on request. 3. Other stud sizes are available on request.

Our Innovation. Your Advantage. 49

Standard Dimensions & Weights Tile liners with backing plates Part Number T1-63BP T2-63BP T3-63BP

Type TILE TILE TILE

Dimensions (mm) A

B

C

D

(+0/-2)

(+0/-2)

(±1)

(±1)

606 302 150

302 302 302

63 63 63

50 50 50

E

Studs

Weight (Kg)

4 4 4

M16x50 (x8) M16x50 (x4) M16x50 (x2)

36.2 17.9 9.0

Notes 1. Please contact your local sales office for pricing and availability. 2. Other sizes and custom shapes can be made on request. 3. Other stud sizes are available on request.

Our Innovation. Your Advantage. 50

Standard Dimensions & Weights Tile liners without backing plates Part Number T1-63 T2-63 T3-63

Type TILE TILE TILE

Dimensions (mm) A

B

C

D

(+0/-2)

(+0/-2)

(±1)

(±1)

606 302 150

302 302 302

63 63 63

50 50 50

E

Studs

Weight (Kg)

-

M16x50 (x8) M16x50 (x4) M16x50 (x2)

33.2 16.7 8.3

Notes 1. Please contact your local sales office for pricing and availability. 2. Other sizes and custom shapes can be made on request. 3. Other stud sizes are available on request.

Our Innovation. Your Advantage. 51

Contact Information

Bradken® Offices

Adelaide, SA 80 Cromwell Road Kilburn SA 5084 T +61 8 8262 7378 F +61 8 8262 9978

Mt Thorley, NSW Lot 58-59 Woodlands Road Mt Thorley NSW 2330 T +61 2 6574 6699 F +61 2 6574 6709

Brisbane, QLD 54 Bonemill Road Runcorn QLD 4113 T +61 7 3345 9088 F +61 7 3344 1011

Melbourne, VIC 32 Business Park Drive Notting Hill VIC 3168 T +61 3 9263 1200 F +61 3 9544 4629

Emerald, QLD 3/23 Hospital Road Emerald QLD 4720 T +61 7 4982 4162 F +61 7 4982 3211

Newcastle, NSW 2 Maud Street Mayfield West NSW 2304 T +61 2 4960 2050 F +61 2 4960 1826

Gladstone, QLD 177 Old Ten Chain Road Calliope QLD 4680 T +61 7 4975 7354 F +61 7 4975 7836

Orange, NSW 2/87 Byng Street South Orange NSW 2800 T +61 2 6392 2471 F +61 2 6361 3877

Kalgoorlie, WA 142 Cunningham Road Kalgoorlie WA 6430 T +61 8 9091 4855 F +61 8 9091 4866

Perth, WA 170 Railway Parade Bassendean WA 6054 T +61 8 9449 8300 F +61 8 9449 8334

Mackay, QLD 2 Commercial Avenue Paget QLD 4740 T +61 7 4952 0300 F +61 7 4952 0390

Townsville, QLD 133-139 Dalrymple Road Garbutt QLD 4814 T +61 7 4725 5905 F +61 7 4725 5949

Mt Isa, QLD Lot 3, 5 Northridge Road Northridge Industrial Estate Mt Isa QLD 4825 T +61 7 4744 0200 F +61 7 4743 8653

Wundowie, WA 52 Hawke Avenue Wundowie WA 6560 T +61 8 9573 6300 F +61 8 9573 6424

Port Hedland, WA M 0438 968 508

Bradken Resources Pty Limited ABN 82 098 300 988 Wear Plate & Block Head Office 170 Railway Parade Bassendean WA 6054 Australia PO Box 51 Bassendean WA 6934 Australia T F E W

+61 8 9449 8300 +61 8 9449 8334 [email protected] bradken.com

Bradken Head Office 2 Maud Street Mayfield West NSW 2304 Australia PO Box 105 Waratah NSW 2298 Australia T F E W

+61 2 4941 2600 +61 2 4967 5003 [email protected] bradken.com

Bradken Offices

© 2008 - Bradken® Bradken®, Duaplate®, Duablock® and Duaceramic® are registered trademarks of Bradken Resources Pty Limited. Wearalloy® is a registered trademark of Ford Steel Company. Bisalloy® is a registered trademark of Bisalloy Steels Pty Limited. Hardox® is a registered trademark of SSAB Oxelosund AB. Creusabro® is a registered trademark of Creusot Loire Industrie.

(Ref: 3 BKM SP MKT WPB Booklet - Oct 2008)