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G a Y s n m ie S

Emotion (2007) / Spirit CT

Maintenance Instructions System Maintenance of the CT system

This document is valid for: SOMATOM Emotion 6-slice configuration SOMATOM Emotion 16-slice configuration SOMATOM Spirit Power SOMATOM Spirit The protocol CT02-025.832.02.13.02 is required for these instructions © Siemens, 2006

10165977 10165888 10165566 10046789 10045692

Print No.: Replaces:

CT02-025.831.02.13.02 CT02-025.831.02.12.02

© Siemens, 2006 All documents may only be used for rendering services on Siemens Healthcare Products. Any document in electronic form may be printed once. Copy and distribution of electronic documents and hardcopies is prohibited. Offenders will be liable for damages. All other rights are reserved.

English Doc. Gen. Date: 01.11 SSME CS n.a.

2006

2

Copyright / Version / Disclaimer

1Copyright / Version / Disclaimer

Copyright “© Siemens, 2006“ refers to the copyright of a Siemens entity such as Siemens Aktiengesellschaft - Germany, Siemens Mindit Magnetic Resonance Ltd. - China, Siemens Shanghai Medical Equipment Ltd. - China, Siemens Medical Solutions USA Inc. - USA and/or Siemens Healthcare Diagnostics Inc. - USA. Document Version Siemens reserves the right to change its products and services at any time. In addition, manuals are subject to change without notice. The hardcopy documents correspond to the version at the time of system delivery and/or printout. Versions to hardcopy documentation are not automatically distributed. Please contact your local Siemens office to order current version or refer to our website http://www.healthcare.siemens.com. Disclaimer Siemens provides this documentation “as is“ without the assumption of any liability under any theory of law. The installation and service of equipment described herein requires superior understanding of our equipment and may only be performed by qualified personnel who are specially trained for such installation and/or service.

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© Siemens, 2006

Table of Contents 0

3

Table of Contents

1 _______ General ________________________________________________________ 6 Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 System Maintenance Times . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . System Maintenance Cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Partial Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Full Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Preventive Parts Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . System Maintenance Planning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Partial Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Full Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spirit / Spirit Power and IES of Emotion: Preventive Parts Replacement . . . . . . . . . Checking the drive belt tension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Checking the gantry brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8 8 8 8 9

10 10 10 10 10 11

2 _______ Prerequisites __________________________________________________ 13 Tools and auxiliary materials required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Documents required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tools required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spare parts required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Test equipment required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Measurement devices and auxiliary materials required . . . . . . . . . . . . . . . . . . . . . . Consumables required (lubricants, filters) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cleaning materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

13 13 13 13 14 14 14 15

3 _______ Safety Inspections according to EN 62353:2008 _____________________ 16 General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Preparations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tools and auxiliary materials. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

16 16 16 16

Visual Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . System Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cables and Cable Routing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

17 17 18 19

Checking the Protective Earth Resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Measuring the Leakage Currents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Measuring the Insulation Resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Function tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Checking the emergency STOP circuit of the system. . . . . . . . . . . . . . . . . . . . . . . . Checking radiation shut-down. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Checking the radiation indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Checking the function of the door contact switch . . . . . . . . . . . . . . . . . . . . . . . . . . . Checking the patient positioning aids . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Emotion 2007 only: Checking the function of the Line Connection Box . . . . . . . . . .

24 24 24 25 25 25 26

Additional inspections for Systems with Mobile Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

© Siemens, 2006

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Table of Contents Transportation locks: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Table: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Gantry:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Next Steps. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 Concluding test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

4 _______ Preventive Maintenance (Part 1)___________________________________ 31 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tools and auxiliary materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Preparations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

31 31 31 31

Patient handling system (PHS P15 P/N: 08596566) . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lubricating the horizontal drive spindle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lubricating the vertical drive spindle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lubricating the guide rails at the head-end of the table. . . . . . . . . . . . . . . . . . . . . . . Lubricating the guide rails at the foot-end of the table. . . . . . . . . . . . . . . . . . . . . . . . Checking the anchoring of the patient table to the floor . . . . . . . . . . . . . . . . . . . . . .

35 35 35 36 37 37

Patient handling system (PHS1A P/N: 10355389) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lubricating the vertical drive spindle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lubricating the guide rails of the table. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Checking the horizontal belt tension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Checking the anchoring of the patient table to the floor . . . . . . . . . . . . . . . . . . . . . .

38 38 39 39 40

Next steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 Concluding test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

5 _______ Preventive Maintenance (Part 2)___________________________________ 42 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tools and auxiliary materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Preparations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

42 42 42 42

Option “Monitor Ceiling System” - only for Ondal systems, MCS 1, mat. no. 10430762 and MCS 2, mat. no. 10430763 (delivery started in 2010). . . . . . . . . . . . . . . . . . . . . . . . . . . 43 Time and manpower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 Visual checks of the Monitor Ceiling System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 Functional Checks of the Monitor Ceiling System . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 Sliding gantry (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 Gantry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cleaning the air outlets on the gantry top . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cleaning the slip rings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cleaning the power brush assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Checking / replacing the power carbon brushes . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cleaning the signal data brush assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Checking/replacing the signal data brush block . . . . . . . . . . . . . . . . . . . . . . . . . . . . Checking / replacing the air filters for the gantry . . . . . . . . . . . . . . . . . . . . . . . . . . . Lubricating the main bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spirit / Spirit Power only: Checking the Teflon filter in the collimator box . . . . . . . . . Checking / replacing the air filter in the right gantry stand. . . . . . . . . . . . . . . . . . . . .

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46 46 46 46 47 47 47 48 50 52 53

© Siemens, 2006

Table of Contents

5

Cleaning the tube cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53 Inclining the gantry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54 Cleaning ICS and IRS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 Next steps. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56 Concluding test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

6 _______ Preventive Parts Replacement ____________________________________ 57 General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tools and auxiliary materials. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Preparations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

57 57 57 57

Replacing the UPS (Spirit / Spirit Power / IES of Emotion) . . . . . . . . . . . . . . . . . . . . . . 58 Next steps. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 Concluding test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

7 _______ Image Quality __________________________________________________ 61 General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 Preparations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 Performing the quality check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62 Next steps. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63 Concluding test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

8 _______ Final Steps ____________________________________________________ 64 General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64 Installing the Unit Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65 Checking the system protective conductor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . General notes when measuring at the monitors . . . . . . . . . . . . . . . . . . . . . . . . . . . . SOMATOM Spirit / Spirit Power. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SOMATOM Emotion 6/16 (2007) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

66 66 67 68

Cleaning the system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70 Testing the system application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

9 _______ Changes to previous version _____________________________________ 72

© Siemens, 2006

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6

General

1

1-

1.1

Safety Information

1.1.1

General

General

Only qualified and system trained persons are allowed to perform CT system installation, service, maintenance and quality assurance. To avoid any risk of injury to persons or damage to the system, the safety instructions must be read and observed in the: General Safety Notes (TD00-000.860.01.xx.xx) and Product-specific safety notes (CT02-025.860.02.xx.xx) (CT02-025.860.02 / Product-specific safety notes) The Product-specific safety notes contains important information about:

• General safety information about the gantry, patient table and laser products. • Attachment of screws and nuts, adjustment instructions for torque wrench and use of Loctite.

• Safety advises (Hazard Keys)

1.1.1.1

High voltage NOTE

Dangerous voltages may be present. Switch off the main power supply before working on the system and secure the system against unintended switch-on. Allow at least two minutes discharge time after switching off the system. Prior to starting work on the components indicated below, measure the voltage level in the PDS (right gantry stand) between D450 X7 and X9 for Spirit / Spirit Power, or between fuse holder F3.2(+) and F4.2(-) for Emotion 6/16 (2007). The voltage must be below 40 V DC.

1.1.1.2

Working in the gantry

• Prior to starting work in the gantry: - Wait until rotation has stopped - Disable gantry rotation via service switch S5 on MAS D301 - Use the mechanical brake to prevent gantry rotation while working in the gantry.

Emotion (2007) / Spirit

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© Siemens, 2006

General

7 - Connect the stationary and rotating part of the gantry with a ground cable before working in the gantry. NOTE

1.1.1.3

Remove the cable prior to rotating the gantry.

Automatic procedures NOTE

1.1.1.4

Radiation protection NOTE

1.1.1.5

Do not leave the system unattended when a program is running with automatic movements or automatic radiation.

Observe radiation protection regulations.

Bloodborne pathogens NOTE

© Siemens, 2006

Take appropriate precautions against exposure to blood-borne pathogens when handling parts of the system that may have come into contact with patients.

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8

General

1.2

System Maintenance Times

1.2.1

System Maintenance Cycle

1.2.2

Partial Maintenance

every 6 months

Full Maintenance

every 12 months

Spirit / Spirit Power / IES of Emotion: Preventive Parts Replacement

every 2 years

Partial Maintenance Partial Maintenance consists of: Preparations

30 min

Only for systems with option Mobile Kit: Safety Inspections

60 min

Only the following tasks for Preventive Maintenance (Part 1) have to 60 min be executed for PHS1A (P/N: 10355389) during the first time of partial maintenance:

• Checking the horizontal belt tension. Only the following tasks for Preventive Maintenance (Part 2) have to be executed:

• Sliding gantry (optional) - Check the switching elements (front and rear)

• • • • •

Cleaning the slip rings Cleaning the power brush assembly Checking/replacing the power carbon brushes Cleaning the signal data brush assembly Checking/replacing the air filter for the gantry

• Cleaning ICS, IRS Image Quality Check

30 min

Final steps (without “Checking the system protective conductor“, step 30 min 8.3)

1.2.3

Full Maintenance Full maintenance consists of: Preparations

30 min

Safety Inspections according to EN 62353:2008

40 min

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© Siemens, 2006

General

1.2.4

9

Only for systems with option Mobile Kit: Safety Inspections

60 min

Preventive Maintenance (Part 1)

40 min

Preventive Maintenance (Part 2)

130 min

Image Quality Check

30 min

Final steps

30 min

Preventive Parts Replacement Spirit / Spirit Power and IES of Emotion: Preventive Parts Replace- 30 min ment

© Siemens, 2006

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General

1.3

System Maintenance Planning

1.3.1

Partial Maintenance Partial maintenance is performed every 6 months and grouped into 3 core packages: - Safety Inspections - Excerpt from Preventive Maintenance (Part 2) - Image Quality Check

1.3.2

Full Maintenance Full maintenance is performed every 12 months and includes partial maintenance as well. To improve planning and maintenance, the individual tasks have been grouped into 4 core packages as follows : -

Safety Inspections according to EN 62353:2008 Preventive Maintenance (Part 1) Preventive Maintenance (Part 2) Image Quality Check

Each of these 4 packages can be performed independently of the others and includes the complete instructions in the corresponding chapter. This makes it possible to schedule full maintenance over several days. The required work times will be extended in accordance with the corresponding ’Next steps’.

1.3.3

Spirit / Spirit Power and IES of Emotion: Preventive Parts Replacement APC 750VA UPS (P/N: 03806739 and 03806747) and MGE 1500VA UPS (P/N: 07733376 and 07733368) have to be replaced every 2 years beginning with the date of installation. The date for the next replacement has to be documented in the Maintenance Protocol. (Note: MGE 2200VA UPS (P/N: 07735090) and new HenDan 1500VA UPS (P/N: 10049948 and 10049944) are equipped with a long-lasting battery (5 years / 25° C). Therefore, preventive replacement of the UPS is not necessary.)

1.3.4

Checking the drive belt tension NOTE

Emotion (2007) / Spirit

The drive belt tension has to be measured during system installation, each time maintenance is performed, and after replacement of the drive belt. Additional measurements are unnecessary.

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© Siemens, 2006

General

11 • Measure the distance (1) between the washer and the edge of the cylinder with a feeler gauge as shown. ¹ The distance must be between1.8 mm and 2.2 mm.

• If necessary, adjust the distance with the adjustment screw (2).

1 2

1.3.5

Fig. 1:

Drive belt tension

Pos. 1

Distance

Pos. 2

Adjustment screw

Checking the gantry brake NOTE

A loose gantry brake may lead to safety-related risks, e.g., during tube replacement. The gantry brake has to be checked during system installation and each time maintenance is performed on the system.

Follow the steps below to check the gantry brake:

• Switch off the system and secure it against unintended switch on. • Lock the gantry brake. • With a reasonable force, carefully push the HV tank clockwise to check if the gantry disk rotates. ¹ If the disk rotates, the gantry brake has to be adjusted.

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12

General If necessary, adjust the gantry brake as shown in the steps below:

• Unlock the brake (3) and loosen the brake shaft lock nut (1) until the brake cap (4) screw is moveable by hand. Note: the shaft lock nut (1) may look different depending on the system assembly.

• Turn the brake cap (4) away from the

Fig. 2:

Example - Gantry Brake, Spirit

Pos. 1

Brake shaft lock nut

Pos. 2

Brake shaft

Pos. 3

Brake handle

Pos. 4

Brake cap

gantry belt to leave a small gap between the brake cap and the gantry belt.

• Lock the brake (3), and screw in the brake cap (4) until the brake cap (4) touches the gantry belt.

• Unlock the brake and turn the brake cap (4) one more time clockwise toward the gantry belt to assure tight attachment.

• Fasten the brake shaft lock nut (1). • Lock the brake to test the adjustment result.

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Prerequisites

13

2-

2

Prerequisites

2.1

Tools and auxiliary materials required

2.1.1

Documents required • Maintenance Protocol CT02-025.832.02 • Replacement of parts (Gantry/PHS) CT02-025.841.03

2.1.2

Tools required • Standard tool kit • Sliding calipers • Feeler gauge • Torque wrench (25 Nm, 50Nm)

2.1.3

Spare parts required

2.1.3.1

Power carbon brush kit Tab. 1

Spirit / Spirit Power: Content of carbon brush set (power)

Content

Item number

Amount

Required

Carbon brush set (power)

38 06 333

1

1

15

15

2

spare

• carbon brushes CA40 (6 x 6 x 20mm) • screw caps (M10x1) Tab. 2

Emotion 6/16 (2007): Content of carbon brush set (power)

Content

Item number

Amount

Required

Carbon brush set (power)

38 18 254

1

1

19

19

2

spare

• carbon brushes CA40 (6 x 6 x 20mm) • screw caps (M10 x 1)

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14 2.1.3.2

Prerequisites Signal carbon brush kit Tab. 3

Spirit / Spirit Power: Content of carbon brush set (signal)

Content

Item number

Amount

Required

Carbon brush set (signal)

38 04 684

1

1

1

1

4

4

2

spare

• signal brush block • carbon brushes CA40 (3 x 4 x 20 mm) • screw caps (M7 x 0.75) Tab. 4

Emotion 6/16 (2007): Content of carbon brush set (signal)

Content

Item number

Amount

Required

Carbon brush set (signal)

38 04 692

1

1

1

1

8

8

2

spare

• signal brush block • carbon brushes CA40 (3 x 4 x 20 mm) • screw caps (M7 x 0.75)

2.1.4

Test equipment required • Quality phantoms

2.1.5

Measurement devices and auxiliary materials required • • • •

2.1.6

High pressure grease guns Small grease guns Tape measure Protective conductor meter (item number 4415899 RV090)

Consumables required (lubricants, filters) Tab. 5

Consumables (Spirit)

Item

Item number

Amount Required

Isoflex Topas NCA 52

15 90 863

2.20 lb

n.a.

Tungrease B.S.

34 73 287

2.20 lb

n.a.

Air flow filter for gantry

100 45 665

1

1

1

1

Air filter for MAS ventilator 30 68 384

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Prerequisites Tab. 6

15

Consumables (Emotion 6/16 (2007) / Spirit Power)

Item

Item number

Amount Required

Isoflex Topas NCA 52

15 90 863

2.20 lb

n.a.

Tungrease B.S.

34 73 287

2.20 lb

n.a.

Filter at the bottom of the gantry

101 66 426

1

1

Filter at the left side of the 101 66 195 gantry

1

1

Filter at the back of the gantry

1

1

1

1

101 66 347

Air filter for MAS ventilator 30 68 384

2.1.7

Cleaning materials • Soft cloth for monitor screen • Cleaning agent for system components (e.g. Plexiglas cleaner, soap suds, or commercially available cleanser)

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16

Safety Inspections according to EN 62353:2008

3

3-

3.1

General

3.1.1

Safety

Safety Inspections according to EN 62353:2008

NOTE

3.1.2

Preparations NOTE

3.1.3

Read and observe the safety information contained in the "Safety information" section of this document. (Safety Information / p. 6)

Use the "Maintenance Protocol" provided to document all work performed on the system during this part of the maintenance as well as the results obtained.

Tools and auxiliary materials n.a.

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Safety Inspections according to EN 62353:2008 3.2

Visual Inspection

3.2.1

System Housing

3.2.1.1

Gantry

SI

17

No safety-relevant damage

• Check the housing for safety-relevant damage: - All gantry housing components - Both gantry doors - The Makrolon strips in the gantry opening (scan plane) ¹ The cover panels may not have any visible deformation, sharp edges, or cracks. 3.2.1.2 SI

PHS or MPT-3 (optional for Sliding Gantry) No safety-relevant damage

• Check the system housing for safety-relevant damage: - All patient table housing components - The upper section of the patient table, including the tabletop ¹ The cover panels may not have any visible deformation, sharp edges, or cracks. 3.2.1.3 SI

System Cabinets No safety-relevant damage

• Check the system housing for safety-relevant damage: - All system cabinet housing components ¹ The cover panels may not have any visible deformation, sharp edges, or cracks. 3.2.1.4 SI

Sliding Gantry (Optional) No safety-relevant damage

• Check the system housing for safety-relevant damage: -

The metal band on top of the gantry rail system All gantry carriage housing components All housing components of the ceiling-mounted cable system All control cabinet housing components All cable column housing components ¹ The cover panels may not have any visible deformation, sharp edges, or cracks.

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18

Safety Inspections according to EN 62353:2008

3.2.1.5 SI

Care Vision CT (Optional) No safety-relevant damage

• Check the system housing for safety-relevant damage: - All housing components of the support arm system (if available) - All housing components of the monitor trolley (if available) ¹ The cover panels may not have any visible deformation, sharp edges, or cracks.

3.2.2

Cables and Cable Routing NOTE

3.2.2.1 SI

The check deals exclusively with visible cables and their routing / ducts.

System Cables and cable routing indicate no visible damage.

• Go to the table and check the connections identified by a dot ( ♦) for visible damage and correct cable routing (as applicable): ¹ The cable insulation has to be intact and show no breaks. Eliminate the possibility of persons tripping over cables. The cable may not be routed back and forth across the floor, or near sharp edges.

Cable connections between system components LCB/

PDC/

MCC

PDS

LCB/MCC

n.a.

PDC/PDS

from ↔ to

ICS/

IES/

On-site

Gantry

IRS

n.a.





n.a.

n.a.



n.a.

n.a.











Gantry





n.a.





n.a.

n.a.

IRS







n.a.



n.a.

n.a.

n.a.







n.a.



n.a.

n.a.



n.a.

n.a.



n.a.







n.a.

n.a.

n.a.



n.a.

ICS/ Console IES/ Console On-site supply

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supply

© Siemens, 2006

Safety Inspections according to EN 62353:2008 3.2.2.2 SI

19

Sliding Gantry (Optional) Cables and ducts routed safely, no visible damage

• Check the corrugated hose to the cable system at the ceiling: ¹ The corrugated hose should not show any damage 3.2.2.3 SI

Care Vision CT (Optional) Cables and ducts routed safely, no visible damage

• Check the cables for visible damage and correct routing: - Cable to the support arm system (if available) - Cable to the monitor trolley (if available) ¹ The cable insulation has to be intact and show no breaks. Eliminate the possibility of persons tripping over cables. The cable may not be routed back and forth across the floor, or near sharp edges.

3.2.3

Accessories

3.2.3.1

Patient Positioning Aids

SI

In proper state without visible damage

• Inspect the positioning accessories for damage (head rest, holder, pad). • Check the accessory holder at the head end of the table for damage. • Check the locking mechanism at the patient positioning aids. - Attach them to the holder at the head end of the table, remove them, and repeat several times. ¹ The accessory has to be installed securely at the patient table. NOTE

3.2.3.2 SI

If the locking mechanism does not function properly, determine the cause of the problem (e.g., spring, knob, or holder insert in the table), and replace the corresponding part(s).

Measurement Phantoms and Holder In proper state without visible damage

• Inspect the measurement phantoms and holder for damage. • Check the accessory holder at the head end of the table for damage. • Check the locking mechanism at the measurement phantoms. - Attach them to the holder at the head end of the table, remove them, and repeat several times. ¹ The accessory has to be installed securely at the patient table.

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Safety Inspections according to EN 62353:2008 NOTE

3.2.3.3 SI

If the locking mechanism does not function properly, determine the cause of the problem (e.g., spring, knob, or holder insert in the table), and replace the corresponding part(s).

Osteo Accessory (Optional) In proper state without visible damage

• Check the accessory for damage: -

PE Osteo pad PE cushion insert BMD cushion coupling BMD reference phantom ¹ The accessory part has to be in the proper state and without visible damage.

3.2.3.4 SI

Foot Switch (Optional) In proper state without visible damage

• Check the foot switch for damage: ¹ The foot switch part has to be in the proper state and without visible damage. 3.2.3.5 SI

Joystick (Optional) In proper state without visible damage

• Check the joystick for damage: ¹ The joystick part has to be in the proper state and without visible damage. 3.2.3.6 SI

IVM (Optional) In proper state without visible damage Check the IVM for damage: ¹ The IVM has to be in the proper state and without visible damage.

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Safety Inspections according to EN 62353:2008 3.3

21

Checking the Protective Earth Resistance This test checks the protective conductor resistance of the system.

NOTE

© Siemens, 2006

During maintenance, several of the protective ground conductors will be handled. As a result, the protective conductor resistance measurement will be performed in the “Final Steps” chapter of this document. Refer to (Checking the system protective conductor / p. 66) for more information.

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22 3.4

Safety Inspections according to EN 62353:2008 Measuring the Leakage Currents Device leakage current: not required Reason: Hard-wired connection and on-site protective measures in case of indirect contact (e.g., in accordance with DIN VDE 0107). Patient leakage current at the application section of the patient table (type B): not required Reason: Insulation between parts under voltage and application section, though metal parts with protective conductor connections. Patient leakage current in the ECG module integrated into the table (type BF): not required. Reason: Design measures and fixed installation.

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Safety Inspections according to EN 62353:2008 3.5

23

Measuring the Insulation Resistance Not necessary since the system is a Class A system and the visual check was completed successfully.

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24

Safety Inspections according to EN 62353:2008

3.6

Function tests To perform the following function tests, the system has to be switched on and in working condition.

3.6.1 SI

Checking the emergency STOP circuit of the system Emergency STOP circuit checked NOTE

All motor-driven system movements must shut down when the Emergency STOP button is pressed.

• • • •

Enable the service functions by selecting: Options > Local Service > Test Tools.

• • • •

Push the red STOP button at the control box.

Select a Rot Mode . Select: GO The Rot mode is loaded and gantry rotation starts automatically. Gantry rotation must be canceled and come to a complete stop. The displays on the gantry control panels have to be off. NOTE-window appears on the screen - Select: Continue (in the NOTE-window)

• Follow the instructions in the message window of Rot mode. • The system must automatically return into Standby. - Wait until the message: "RotStatic is idle" is displayed.

• Select: GO (in the Rot mode window) - Rot mode is reloaded and rotation restarted.

• Repeat the above test procedure for the EMERGENCY STOP button on both sides (if applicable) of the gantry control panel.

3.6.2 SI

Checking radiation shut-down Radiation cut-off checked NOTE

The TIMEOUT TEST checks whether the radiation OFF monitor in the generator is functioning properly. Load a scan mode with a higher number of readings than required for the respective scan time. After radiation is switched on for a period of 110% ( nominal scan time plus 10% ), the generator must switch off radiation and transmit an error message.

• Enable the service functions by selecting: Options > Local Service > Test Tools. • Select Controller > Xray-Timeout. • Select 110%

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25

• Select a mode and press Start. ¹ The test is successful if the message “Xray-Timeout test succeeded“ appears.

• Select the next mode. NOTE

3.6.3 SI

One of each mode Topo, Sequence, and Spiral has to be tested.

Checking the radiation indicator Radiation indicator checked NOTE

This test checks the function of all installed radiation “ON“ indicators.

• Select any scan mode with radiation. • Press Start for measurement and check whether all radiation indicators are ON.

3.6.4 SI

Checking the function of the door contact switch Door contact switch checked NOTE

Tests whether the door switch installed by the customer blocks radiation. Omit this test if a door switch has not been installed.

• Select any scan mode with radiation. • Press Start for measurement while the scan room door is open. ¹ The test is successful if the message DOOR OPEN is displayed.

3.6.5 SI

Checking the patient positioning aids Patient positioning aids checked NOTE

This section tests the attachment of patient positioning supports to the patient table.

• Inspect the patient positioning accessories for damage (i.e. head cradle, holder, pads). • Check the accessory bracket at the head-end of the table for damage. • Check the lock-in mechanism on the patient positioning accessories. - Attach them and remove them several times from the accessory bracket at the head-end of the table. - The lock-in mechanism must function correctly to ensure safe and secure positioning of the accesssories.

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26

Safety Inspections according to EN 62353:2008 NOTE

3.6.6 SI

If the lock-in mechanism does not function properly, determine the cause of the problem ( i.e. spring, knob, or bracket insert in table ) and replace the appropriate part(s).

Emotion 2007 only: Checking the function of the Line Connection Box Emotion (2007) only: Function of the Line Connection Box checked NOTE

This section tests the function of the Line Connection Box.

• Switch off the system. • Open the Line Connection Box (LCB).

Fig. 3:

Line Connection Box (LCB)

Pos. 1

Test switch S2 for the fault current switch F10

Pos. 2

Test switch S3 for the main circuit breaker F1

Pos. 3

3 varistors

Pos. 4

Fault current switch F10

Pos. 5

Main circuit breaker F1

• Activate the test switch S2 (Pos.1) for the fault current switch F10. ¹ The test is successful if the main breaker F1 (Pos.5) has been switched off

• Switch on the main circuit breaker F1 (Pos.5). • Activate test switch S3 (Pos.2) for the main circuit breaker F1. ¹ The test is successful if the main breaker F1 (Pos.5) has been switched off

• Switch on the main circuit breaker F1 (Pos.5). • Check the 3 varistors (Pos.3) visually. If the window of the varistors shows red, the varistor must be replaced.

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Safety Inspections according to EN 62353:2008 3.7

27

Additional inspections for Systems with Mobile Kit The mobile CT requires additional maintenance due to extraordinary conditions.

3.7.1 PM

Transportation locks: Inspect for damages

• Visually inspect for damages and test their functions.

3.7.2 PM

Table: Inspect for damages and loose parts

• Visually inspect for damages, loose screws and parts as well as cracks/tears especially at stressed parts.

• To check attaching the PHS to adequate flooring, please refer to he guidelines of the trailer manufacturer (refer to reference in the system-specific Planning Guide CT02-025.891.01.xx.02).

3.7.3 PM

Gantry: Inspect for damages, loose parts, cracks/tears, screw connections

• Visually inspect for: - Damages - Loose screws and parts - Cracks / tears especially at stressed parts and along visible welding seams, especially at the gantry base

• Inspect the following using a torque wrench: The screw connection between each one of the 4 blocks and the gantry (torque 90 Nm)

Fig. 4:

Block at gantry stand

Pos. 1

Screws

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28

Safety Inspections according to EN 62353:2008 The left and right hand side pedestal (torque 50 Nm) - 2 screws (pos.1) on each side

Fig. 5:

Pedestal

Pos. 1

Screws

- The left and right hand side tilt suspension (torque 90 Nm) - 4 screws (pos.1) on each side

Fig. 6:

Tilt suspension (left hand side)

Fig. 7:

Tilt suspension (right hand side)

Pos. 1

Screws

Pos. 1

Screws

- The X-ray tube (torque 90 Nm) - The high voltage generator (torque 110 Nm)

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Safety Inspections according to EN 62353:2008

29

• To check the attachment of the gantry to adequate flooring, please refer to the guidelines of the trailer manufacturer (refer to the reference in system-specific Planning Guide CT02-025.891.01.xx.02).

• If necessary, vacuum clean the cover to remove synthetic particles produced by the cover rubbing against the collimator during transportation.

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30

Safety Inspections according to EN 62353:2008

3.8

Next Steps NOTE

3.8.1

All work performed on the system during this part of the maintenance and the results obtained have to be documented in the “Maintenance Protocol“ provided. Depending on the maintenance schedule, conclude the maintenance activities with the concluding test or continue the maintenance activities according to the schedule (Recommended “Preventive Maintenance (Part 1)“).

Labels If any label has peeled off the system or any component, replace the label. Refer to the section Location of Labels in the System Owner Manual, which has to be stored at all times with the system, to identify the label as well as the correct location of the label.

3.8.2 Q

Concluding test Condition of the CT system checked

• Simulate customer usage to ensure that the system is in good working condition before turning it over to the customer.

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Preventive Maintenance (Part 1)

31

4-

4

Preventive Maintenance (Part 1)

4.1

General

4.1.1

Safety NOTE

4.1.2

Read and observe the safety information contained in the "Safety information" section of this document.(Safety Information / p. 6)

Tools and auxiliary materials • Standard tool kit • High pressure grease gun with lubricant Isoflex Topas NCA 52 • Small grease gun with lubricant Tungrease B.S

4.1.3

Preparations NOTE

4.1.3.1

Use the “Maintenance Protocol“ provided to document all work performed on the system during this part of the maintenance as well as the results obtained.

PHS P15 (P/N: 08596566)

• Remove the 4 nuts on the bottom cover • Carefully remove the cover

Fig. 8:

Crank for vertical movement

Pos. 1

Crank

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32

Preventive Maintenance (Part 1) • Loosen the 6 screws (1) • and carefully remove the cover. Note: Do not open the screws marked in red or screws that need a special key.

Fig. 9:

Rear bottom covers

Pos. 1

Screws

• Now you have access to the lubricating nipples of the guide rails at the foot-end of the table (1 and 2) as well as the vertical drive spindle (3) accessed from below the table.

Fig. 10: Lubricating nipples Pos. 1, 2, 3 Location of the lubricating nipples

• Remove bottom drop (1) • Remove the front sleeve • Remove the front U-cover (2) to get access to the vertical drive spindle

Fig. 11: Table stand, covers Pos. 1

Bottom drop

Pos. 2

Front U-cover

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Preventive Maintenance (Part 1) 4.1.3.2

33

PHS1A (P/N: 10355389)

• Remove two back metal sheets (pos.2) so that 6 lubricating nipples of the tabletop are accessible from underneath after the tabletop is moved to the back position.

Fig. 12: Remove two back-end metal sheets Pos. 1

White screws

Pos. 2

Metal sheets at the back end

Pos. 3

Metal bracket of the belt

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34

Preventive Maintenance (Part 1) • Remove the back basin and center cover

• Remove the bottom cover. • Remove the cover plate assembly with 4 screws (pos.1) so that the lubricating nipple of the vertical drive is accessible.

Fig. 13: Cover plates Pos. 1

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4 x screws

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Preventive Maintenance (Part 1)

35

4.2

Patient handling system (PHS P15 P/N: 08596566)

4.2.1

Lubricating the horizontal drive spindle

PM

Spindle nut lubricated

• Remove old lubricant from the spindle with a soft cloth.

• Place the connection piece of the grease gun with lubricant Isoflex Topas NCA 52 on the lubricating nipple in (1) of the spindle nut.

• Press lubricant into the spindle nut until new lubricant appears at both ends of the spindle nut.

Fig. 14: Horizontal drive spindle Pos. 1

Lubricating nipple

• Move the tabletop in and out several times. • Press lubricant again into the spindle nut until new lubricant appears at both ends of the spindle nut.

• Remove old lubricant from the spindle nut and the spindle using a soft cloth.

4.2.2 PM

Lubricating the vertical drive spindle Vertical drive spindle lubricated NOTE

© Siemens, 2006

Approximately 10 g of the lubricant Tungrease B.S. should be used. Determine how often you have to push the grease gun to apply 10 g of lubricant.

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36

Preventive Maintenance (Part 1) • Place the connection piece of the grease gun with Tungrease B.S. on the lubricating nipple (1)

• Insert approximately 10 g of lubricant.

Fig. 15: Vertical drive spindle Pos. 1

4.2.3 PM

Lubricating nipple

Lubricating the guide rails at the head-end of the table Guide rails lubricated

• Clean old lubricant from the guide rails with a soft cloth.

• Place the connection piece of the grease gun with lubricant Isoflex Topas NCA 52 on the lubricating nipple (1).

• Press the lubricant into the carriage until new lubricant can be seen on the guide rail.

• Clean old lubricant off the guide rails with a soft cloth. Fig. 16: Guide rail (head-end) Pos. 1

Lubricating nipple

• Repeat the procedure for the second lubricating nipple on the opposite site (2/Fig. 10 / p. 32).

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Preventive Maintenance (Part 1) 4.2.4 PM

37

Lubricating the guide rails at the foot-end of the table Guide rails lubricated

• Clean old lubricant from the guide rails with a soft cloth .

• Place the connection piece of the grease gun on the lubricating nipple (1).

• Press the lubricant into the carriage until new lubricant is visible on the guide rail.

• Clean old lubricant off the guide rails with a soft cloth .

• Repeat the procedure for the second lubricating nipple at the opposite site.

Fig. 17: Guide rail (foot end) Pos. 1

4.2.5 PM

Lubricating nipple

Checking the anchoring of the patient table to the floor Checking the anchoring Check the torque of the 4 floor mounting screws:

• The LIEBIG anchors (M8) must be secured with a torque of 25 Nm. Use a torque wrench with a size 13 hexagonal nut.

• The HILTI-anchors (M10) must be secured with a torque of 50 Nm. Use a torque wrench with a size 17 hexagonal nut.

• If you cannot reach the recommended torque, check the floor condition according to "Planning Guide" and the"Installation and Setting instructions". Contact the responsible Project Manager for on-site information.

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38

Preventive Maintenance (Part 1)

4.3

Patient handling system (PHS1A P/N: 10355389)

4.3.1

Lubricating the vertical drive spindle

PM

Vertical drive spindle lubricated NOTE

Approximately 10 g of Tungrease B.S. lubricant should be used. Determine how often you have to push the grease gun to apply 10 g of lubricant.

• Place the connecting piece of the grease gun containing Tungrease B.S. on the lubricating nipple (1)

• Insert approximately 10 g of lubricant.

Fig. 18: Vertical drive spindle Pos. 1

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Lubricating nipple

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Preventive Maintenance (Part 1) 4.3.2 PM

39

Lubricating the guide rails of the table Guide rails lubricated

• Move the table to the back position so that the 6 lubricating nipples are accessible from underneath.

• Place the connection piece of the grease gun with lubricant Isoflex Topas NCA 52 on the lubricating nipple (2) from underneath.

• Press the lubricant into the carriage until new lubricant can be seen on the guide rail.

• Clean old lubricant off the guide rails with a soft cloth .

• Press a little lubricant on a soft clean cloth.

• Use this cloth with new lubricant to clean the guide rails.

Fig. 19: Table frame (without tabletop)

4.3.3 PM

Pos. 1

Table frame

Pos. 2

(4 + 2) x linear bearings

Pos. 3

2 x magnetic blocks

Checking the horizontal belt tension Checking the belt tension Check the horizontal drive belt tension:

• Move the table forward 1000 +/- 10 mm so that the distance between the tension adjuster and the connection joint is 1000 +/- 10 mm.

• Loosely install a cable tie around the belt and position it approx. in the center of the tension adjuster and the connection joint (1000mm/2 = 500mm).

• Hook a spring scale (100 N) into the cable tie. • Position a ruler or measuring tape in the vertical position next to the cable tie. • Pull the spring scale in the vertical direction with a tension of 25 +/- 1 N and measure the vertical change in distance (see below illustration). ¹ The vertical change in distance must be 62+/-1 mm (at 25 +/- 1 N).

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Preventive Maintenance (Part 1) • Adjust the belt tension accordingly with the adjustment screw until it is within the tolerance margin.

Fig. 20: Belt tension

4.3.4 PM

Checking the anchoring of the patient table to the floor Checking the anchoring Check the torque of the 4 floor mounting screws:

• The LIEBIG anchors (M8) must be secured with a torque of 25 Nm. Use a torque wrench with a size 13 hexagonal nut.

• The HILTI anchors (M10) must be secured with a torque of 50 Nm. Use a torque wrench with a size 17 hexagonal nut.

• If you cannot obtain the recommended torque, check the floor condition according to the "Planning Guide" and the"Installation and Setting instructions." Contact the corresponding project manager for on-site information.

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Preventive Maintenance (Part 1) 4.4

41

Next steps • Reattach all covers. NOTE

4.4.1 Q

All work performed on the system during this part of the maintenance and the results obtained have to be documented in the “Maintenance Protocol“ provided. Depending on the maintenance schedule, finish the maintenance activities with the concluding test or continue the maintenance activities according to the schedule (Recommended “Preventive Maintenance (Part 2)“).

Concluding test Condition of the CT system checked

• Simulate customer usage to ensure that the system is in good working condition before turning it over to the customer.

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Preventive Maintenance (Part 2)

5

5-

5.1

General

5.1.1

Safety

Preventive Maintenance (Part 2)

NOTE

5.1.2

Read and observe the safety information contained in the "Safety information" section of this document. (Safety Information / p. 6)

Tools and auxiliary materials • Standard tool kit • Sliding calipers • • • •

Grease gun with lubricant Isoflex Topas NCA 52 Carbon brush set (power) Carbon brush set (signal) Air filter for gantry: - Filter at the back of the gantry - Filter at the left side of the gantry (Only for Emotion (2007) / Spirit Power) - Filter at the bottom of the gantry (Only for Emotion (2007) / Spirit Power)

• Air filter for MAS ventilator

5.1.3

Preparations NOTE

Use the “Maintenance Protocol“ provided to document all work performed on the system during this part of the maintenance as well as the results obtained.

• Remove the rot front and rot back assembly. • Remove the filter assembly. • Remove the stand right back and stand right main assembly.

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Preventive Maintenance (Part 2)

43

5.2 Option “Monitor Ceiling System” - only for Ondal systems, MCS 1, mat. no. 10430762 and MCS 2, mat. no. 10430763 (delivery started in 2010) 5.2.1

Time and manpower • 1 person • Estimated total maintenance time: 15 minutes (without adjustments).

5.2.2 PM

Visual checks of the Monitor Ceiling System Visual checks for varnish damages to be performed

• Check the MCS for varnish damages PM

Visual checks for cracks to be performed

• Check the MCS for cracks

5.2.3 PM

Functional Checks of the Monitor Ceiling System Horizontal and vertical movements to be checked

• Move the spring arms in the horizontal and vertical direction. Smooth movement is required in all directions. PM

Mechanical end stops to be checked

• Move the MCS to the mechanical end stops. The end stops have to block the movement. PM

Load balance to be checked

• Move the MCS to several positions and release. The support arm must keep its position over the entire lift range. In case the support arm is moving after its release, the brake has to be adjusted according to the document “ Installation of Options”.

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Preventive Maintenance (Part 2)

5.3

Sliding gantry (optional) PM

Checking the toothed belt

• The toothed belt has to be checked annually. ¹ The adjustment for the torque of the toothed belt tension must be 1.8 +0.2 Nm for a route