Sr16 Mitsubishi Parts Catalog
Service Parts Engine Engine Models: Mitsubishi S16R-Y1PTA S16R-Y2PTAW/2 S16R-Y1PTAA2 Kohler D1600/1820/2000 65.4A Gene
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Service Parts Engine
Engine Models:
Mitsubishi S16R-Y1PTA S16R-Y2PTAW/2 S16R-Y1PTAA2 Kohler D1600/1820/2000 65.4A Generator Models: 1600--2000REOZM 1600--2000REOZMB 1600--2000REOZMD 1600--2000ROZMC
TP-6259 7/07d
Table of Contents Description Page Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Number System Significance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 How to Find Part Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Hardware References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Specification Number Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Group 1: Cylinder Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Group 4: Valve Mechanism and Rocker Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Group 5: Camshaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Group 7.1: Crankcase Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Group 7.2: Crankcase Bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Group 7.3: Crankcase Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Group 11: Timing Gear Case . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Group 13: Oil Pan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Group 14: Engine Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Group 17: Piston and Connecting Rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Group 20: Crankshaft, Flywheel, and Damper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Group 23: Timing Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Group 25.1: Accessory Drive, Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Group 25.2: Accessory Drive, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Group 25.3: Hourmeter Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 Group 30.1: Intake Tubes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 Group 30.2: Air Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 Group 32.1: Exhaust System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 Group 32.2: Exhaust Elbow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 Group 32.3: Exhaust Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 Group 33.1: Turbocharger Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 Group 33.2: Turbocharger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 Group 35: Oil Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 Group 36.1: Oil Strainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 Group 36.2: Oil Thermostat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 Group 36.3: Oil Pipes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 Group 39: Oil Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 Group 40.1: Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53 Group 40.2: Oil Filter Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 Group 40.3: Bypass Filter Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56 Group 42: Oil Filler and Dipstick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57 Group 43: Breather . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58 Group 45: Water Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59 Group 46.1: Thermostat and Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 Group 46.2: Cooling System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 Group 47.1: Radiator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64 Group 47.2: Radiator Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65 Group 48: Fan Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66 Group 51.1: Intercooler Thermostat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68 Group 51.2: Intercooler Outer Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69 Group 51.3: Intercooler Inner Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Description Page Group 53: Intercooler Water Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71 Group 55: Air Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72 Group 61.1: Fuel Injection Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73 Group 61.2: Fuel Rack Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76 Group 61.3: Nozzle Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79 Group 61.4: Fuel Injection Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80 Group 61.5: Fuel Leakoff Pipes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83 Group 61.6: Injection Pump, Right . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86 Group 61.7: Injection Pump, Left . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92 Group 61.8: Fuel Feed Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98 Group 62.1: Fuel Filter Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 Group 62.2: Fuel Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104 Group 63.1: Governor Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106 Group 63.2: Boost Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108 Group 66: Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110 Group 68.1: Alternator Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111 Group 68.2: Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112 Group 71: Turning Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113 Group 87: Stop System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114 Group 94.1: Overhaul Gasket Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116 Group 94.2: Overhaul Gasket Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117 Group 94.3: Oil Seal Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
Introduction This manual lists engine service replacement parts for 1600--2000REOZM/ROZMC and 1600--2000REOZMB/REOZMD generator sets. Information in this publication represents data available at the time of print. The generator set manufacturer reserves the right to change this publication and the products represented without notice and without any obligation or liability whatsoever. This manual includes the following main sections:
Table of Contents. Lists the sections of the manual. Introduction (and other information sections).
Contains introductory material about part numbers, illustrations, and hardware.
Index. Lists the engine models and groups. Group Parts Lists. List the part numbers of parts in the groups.
Numbering System Significance
This manual uses the following numbering systems:
Specification Number. The product identification number located on the engine Specifications break down into groups.
nameplate.
Group Number. A unique number representing a parts
group needed to assemble an engine function. For example, Group 1 is the Cylinder Head group.
How to Find Part Numbers
Use the following steps to locate a service replacement part. 1. Locate the generator set nameplate to identify the generator set spec number. 2. Turn to the Specification Number Index. The first column lists the engine model numbers. The headings identify the groups of parts that make up the engine. 3. Identify the group most likely to include the service part number. 4. Find the group variation number at the intersection of the spec number row and the group column. Note the variation number. 5. Page forward to locate the group identified in step 3 or find the appropriate page in the Table of Contents. 6. Find the part on the illustration and note the item number of the part or find the part description in the parts list. 7. Select the part number that corresponds to your group variation. The first column lists the illustration item number. Find the variation identified in the Specification Number Index in the appropriate column on the right side of the parts list table. Find the quantity used at the intersection of the item number row and the variation column. A blank space at the intersection means the variation/module does not use that part number.
Variation Number. A group might have several
Hardware References
Part Number. The part number identifies an individual
Many common hardware items do not appear in parts manuals or will appear as common hardware entries. A common hardware entry lists the size of the hardware. For example, an item that appears as “Hardware, 3/8-16” in the text means that the piece is 3/8-16 size. Obtain common hardware locally.
variations. Each variation performs the same function with different parts lists. For example, a 12-volt alternator and 24-volt alternator both perform the same function, but, with different parts. Each difference requires a group variation or module number. assembly, subassembly, component, or accessory kit. Illustrations
Illustrations (or exploded-view drawings) best representing the widest range of variations accompany most groups in this manual. Illustrations do not depict all details and may not show all parts. Do not use illustrations for assembly or disassembly.
TP-6259 7/07
Some hardware items require a specific size or some other characteristic. In that case, use the part number listed in the text.
When replacing hardware, do not substitute inferior grade hardware. Replacement hardware grade should be equal to or better than the grade of the manufacturer’s original hardware.
5
Specification Number Index Group Title
Group No.
1
Model 1600REOZM/ROZMC
4
5
7.1
7.2
7.3 11 13 Variation Number
14
17
20
23
25.1 25.2
S16R-- Y1PTA
2
2
2
2
2
2
2
2
2
2
2
2
2
2
S16R-- Y2PTAW
3
3
3
3
3
3
3
3
2
3
3
3
3
3
S16R-- Y2PTAW2
3
3
3
3
3
3
4
3
2
4
4
3
4
4
S16R-- Y1PTAA2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1600REOZMB/REOZMD
1750/2000REOZMB/REOZMD 1820/2000REOZM/ROZMC Group Title
Group No.
25.3 30.1 30.2 32.1 32.2 32.3 33.1 33.2 Variation Number
Model 1600REOZM/ROZMC
35 36.1 36.2 36.3 39 40.1
S16R-- Y1PTA
2
2
-
2
2
2
2
2
1
2
2
2
2
2
S16R-- Y2PTAW
3
3
-
3
3
3
3
3
1
3
3
3
3
3
S16R-- Y2PTAW2
3
3
-
4
3
4
4
4
1
3
3
4
3
3
S16R-- Y1PTAA2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1600REOZMB/REOZMD 1750/2000REOZMB/REOZMD 1820/2000REOZM/ROZMC
6
TP-6259 7/07
Specification Number Index Group Title
Group No.
40.2 40.3 42
Model 1600REOZM/ROZMC
43
45
46.1 46.2 47.1 47.2 48 Variation Number
51.1 51.2 51.3 53
S16R-- Y1PTA
2
-
1
2
1
2
2
-
-
2
-
-
-
-
S16R-- Y2PTAW
3
1
1
3
2
3
3
-
-
3
1
1
1
1
S16R-- Y2PTAW2
3
1
1
3
2
3
3
-
-
3
1
1
1
1
S16R-- Y1PTAA2
1
-
1
1
1
1
1
1
1
1
-
-
-
-
1600REOZMB/REOZMD
1750/2000REOZMB/REOZMD 1820/2000REOZM/ROZMC Group Title
Group No.
55
Model 1600REOZM/ROZMC
61.1 61.2 61.3 61.4 61.5 61.6 61.7 61.8 62.1 62.2 63.1 63.2 66 Variation Number
S16R-- Y1PTA
1
2
2
2
2
2
2
2
1
2
1
2
2
1
S16R-- Y2PTAW
2
3
3
3
3
3
3
3
1
3
2
3
3
1
S16R-- Y2PTAW2
3
4
3
4
4
3
4
4
2
4
3
4
3
1
S16R-- Y1PTAA2
-
1
1
1
1
1
1
1
1
1
1
1
1
1
1600REOZMB/REOZMD
1750/2000REOZMB/REOZMD 1820/2000REOZM/ROZMC
TP-6259 7/07
7
Specification Number Index Group Title
Group No.
68.1 68.2 71 87 94.1 94.2 94.3 Variation Number
Model 1600REOZM/ROZMC S16R-- Y1PTA
2
2
1
1
2
2
2
S16R-- Y2PTAW
3
1
1
1
TBD
TBD
TBD
S16R-- Y2PTAW2
3
1
1
2
TBD
TBD
TBD
S16R-- Y1PTAA2
1
1
1
1
1
1
1
1600REOZMB/REOZMD
1750/2000REOZMB/REOZMD 1820/2000REOZM/ROZMC
8
TP-6259 7/07
Group 1: Cylinder Head
6259_1
Item Part No.
1 GM31618 1 GM31263 2 — 201 GM14490 202 GM15518 203 GM15520 204 GM31806 205 GM15602 205 GM36996 AR As Required
TP-6259 7/07
Description
Cylinder head assembly Cylinder head assembly Not sold separately Cap, sealing Cap, sealing Plug, tapered Guide, valve Seat, exhaust valve Seat, valve, 0.3 OS
1
Qty. Var. 2
16 16 112 16 64 64 AR
16 16 16 112 16 64 64 AR
16
3
16 16 16 112 16 64 64 AR
Item Part No. 205 206 3 4 5 6 6 7 8
GM36997 — GM14625 GM21689 GM14916 GM21688 GM57186 GM14917 GM14628
Description
Seat, valve, 0.6 OS Not sold separately Guide Stud Pin, dowel Gasket, cylinder head Gasket, cylinder head Bolt Washer
1
Qty. Var. 2
96 96
96 96
AR 16 32 16 16 16
AR 16 32 16 16 16
3
AR 16 32 16 16 16 96 96
9
Group 4: Valve Mechanism and Rocker Cover
6259_4
Item Part No.
1 2 3 4 5 6 6 7 7 8 9 10 11 1101 1102 1103 1104 12 12 13 10
GM21693 GM14570 GM14918 GM15606 GM14626 GM15607 GM37190 GM15608 GM36998 GM14893 GM15166 GM14557 GM21691 GM15167 GM14892 — GM15615 GM31266 GM36999 GM31267
Description
Valve Cotter Rotator Spring, valve Seal Bridge Bridge Bridge Bridge Screw Nut Cap Rocker assembly Nut Screw Not sold separately Bushing, rocker Case, rocker Case, rocker Packing
1
64 128 64 64 64 16 16 32 32 32 32 32 32 32 32 16 16
Qty. Var.
2
64 128 64 64 64 16 16 32 32 32 32 32 32 32 32 16 16
Item Part No.
14 15 16 17 18 19 19 1901 1902 20 21 22 23 24 25 26 27 28 29
GM15959 GM21715 GM31268 GM21611 GM14916 GM21694 GM37000 GM14489 — GM15605 GM16045 GM15609 GM21692 GM15617 GM22113 — GM21588 GM21687 GM15186
Description
Bolt Washer, spring O-ring O-ring Pin, dowel Rocker shaft assembly Rocker shaft assembly Cap, sealing Not sold separately Spacer, rocker Bolt, flange Bolt Cover, rocker O-ring, rocker cover Bolt w/washer Not sold separately Rivet, screw Plate, caution Pin, dowel
1
80 80 16 16 16 16 16 16 16 16 16 16 16 48 48 2 1 16
Qty. Var.
2
80 80 16 16 16 16 16 16 16 16 16 16 16 48 48 2 1 16
TP-6259 7/07
Group 4: Valve Mechanism and Rocker Cover
6259_4_2
Item
Part No.
Description
1 GM21693 Valve 2 GM14570 Cotter 3 GM14918 Rotator 4 GM31272 Rotor, exhaust 5 GM15606 Spring, valve 6 GM31271 Spring, valve exhaust 7 GM31273 Retainer 8 GM37002 Spring, exhaust 9 GM14626 Seal 10 GM31269 Seal, valve stem 11 GM37190 Bridge, exhaust 12 GM36998 Bridge, inlet 13 GM14893 Screw 14 GM15166 Nut 15 GM14557 Cap 16 X Rocker and shaft assembly 17 GM57606 Rocker assembly 1701 GM15167 Nut 1702 GM14892 Screw X Part is not sold separately. TP-6259 7/07
Qty. Var. 3
64 128 32 32 32 32 32 32 32 32 16 16 32 32 32 16 32 32 32
Item
1703 1704 18 19 1901 1902 20 21 22 23 24 25 26 27 28 29 30 31 32
Part No.
X GM15615 GM57607 GM37000 GM14489 X GM36999 GM31267 GM15186 GM15959 GM36363 GM31268 GM21611 GM14916 GM16045 GM15609 GM21692 GM15617 GM22113
Description
Rocker Bushing, rocker Spacer Shaft assembly, rocker Cap, sealing Shaft, rocker Case, rocker Packing, rocker case Pin Bolt Washer O-ring O-ring Pin, dowel Bolt, flange Bolt Cover, rocker O-ring, rocker cover Bolt w/washer
Qty. Var. 3
32 32 16 16 16 16 16 16 16 80 80 16 16 16 16 16 16 16 48 11
Group 5: Camshaft
See Group 23
6259_5
Item Part No. 1 2 3 4 5 5 6 7 8 9 9 9
12
GM21925 GM21926 GM15187 GM31619 GM21715 GM36363 GM15618 GM15151 GM15621 GM22915 GM37191 GM37005
Description
Camshaft, right side Camshaft, left side Pin Bolt w/washer Washer Washer Plate, cam thrust Bolt Tappet Rod, push Rod, push Rod, push
1
1 1 4 8 8
2 4 32 32
Qty. Var. 2
3
2 4 32
8 2 4 32
1 1 4 8 8
32
1 1 4 8
32
TP-6259 7/07
Group 7.1: Crankcase Assembly
6259_7.1
Item Part No. 1 1 1 2 201 202 203 204 205 206 207 3 4 4
GM31620 GM37192 GM57710 — GM14508 GM14571 GM21745 — GM21748 — — GM21746 GM22125 GM37007
TP-6259 7/07
Description
Crankcase assembly Crankcase assembly Crankcase assembly Not sold separately O-ring Washer Bolt, cap side Not sold separately Bolt, bearing cap Not sold separately Not sold separately Pin, dowel Pin, dowel Pin, dowel
1
1
1 18 36 18 8 36 1 1 6 2
Qty. Var. 2
3
1 1 18 36 18 8 36 1 1 6 2
1 1 18 36 18 8 36 1 1 6 2
Item Part No. 5 6 7 8 9 10 11 12 13 14 15 16 17
GM14563 GM15625 GM15626 GM15627 GM14529 GM14562 GM15622 GM14610 GM14511 GM15190 GM15187 GM14496 GM14497
Description
Pin, dowel Bushing, cam Bushing, cam Bolt set Washer, sealing Pin, dowel Plate, nozzle Plate O-ring Pin, dowel Pin Plug, tapered Plug, tapered
1
32 2 16 18 18 4 2 1 3 8 4 2 1
Qty. Var. 2 32 2 16 18 18 4 2 1 3 8 4 2 1
3
32 2 16 18 18 4 2 1 3 8 4 2 1 13
Group 7.2: Crankcase Bearings
6259_7.2
Item Part No.
1 GM21832 2 GM15246 3 GM31808 3 GM37008 4 GM21695 5 GM21696 6 GM21697 7 GM15641 8 GM15591 9 GM15592 10 GM14622 10 GM57191 11 GM14532 12 GM14558 13 GM14620 14 GM16029 15 GM15246 16 GM15230 17 GM22031 AR As Required
14
Description
Connector Plug, tapered Liner, cylinder Liner, cylinder Ring, liner, 1.00 mm Ring, liner, 0.05 mm Ring, liner, 0.15 mm O-ring, liner O-ring, liner O-ring, liner Drain Drain Washer, sealing Clamp Pipe, drain Connector Plug, tapered Connector Pipe
Qty. Var. 1 2 3 1 3 16
1 3
1 3
16 16 AR AR AR AR AR AR AR AR AR 16 16 16 16 16 16 32 32 32 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 1 1 1 1 1 1 1
Item Part No. 18 18 19 20 2001 2002 2003 2004 2005 21 22 23 24 25 26 27 28 29 30
GM15082 GM57611 GM14887 GM31621 GM22124 GM21629 GM21630 GM21654 — GM21747 GM21751 GM21752 GM21753 GM21754 GM21755 GM21756 GM21757 GM21758 GM21759
Description
Clip Clip Washer Nozzle assembly Pin, dowel Screw, set Screw, set Valve, check Not sold separately Eyebolt Bearing set, standard Bearing set, 0.25 undersize Bearing set, 0.50 undersize Bearing set, 0.75 undersize Bearing set, 1.00 undersize Bearing, thrust, standard Bearing, thrust, 0.25 oversize Bearing, thrust, 0.50 oversize Bearing, thrust, 0.75 oversize
Qty. Var. 1 2 3 2
2
16 16 16 16 16 16 16 16 9 9 9 9 9 4 4 4 4
16 16 16 16 16 16 16 16 9 9 9 9 9 4 4 4 4
2 16 16 16 16 16 16 16 16 9 9 9 9 9 4 4 4 4
TP-6259 7/07
Group 7.3: Crankcase Covers 23 26 27
28
24 25
29 22
6259_7.3
Item Part No. 1 2 3 4 5 6 7 8 9 10 11 11 11 12 13 14 15
GM21750 GM15125 GM15184 GM22099 GM22120 GM21699 GM21700 GM21930 GM15642 GM15157 GM22109 GM15180 GM15118 GM21702 GM21703 GM15643 GM15157
TP-6259 7/07
Description
Hanger Bolt Washer, spring Bolt Washer, spring Cover, side Cover, side Cover, side O-ring Bolt w/washer Bolt w/washer Washer, spring Bolt Cover, cam room Cover, cam room O-ring Bolt w/washer
1
Qty. Var. 2
13 3 16 60
13 3 16 60
4 4 4 4 4 13 2 1 16 58 6
4 4 4 4 4 13 2 1 16 58 6
3
4 4 4 4 4 11 4 1 16 58 2 4 4 13 3 16 58
Item Part No. 16 17 18 19 20 21 22 23 24 25 26 27 28 29
GM15115 GM15180 GM21927 GM21929 GM15150 GM15247 GM31622 GM16030 GM14895 GM21667 GM15151 GM21698 GM21730 GM15151
Description
Bolt Washer, spring Cover Packing Bolt w/washer Plug, tapered Cover Connector Cover Packing Bolt w/washer Cover Gasket Bolt w/washer
1
4 4 2 4 24 2 2 1 2 2 2 2 2 2
Qty. Var. 2 4 4 2 4 24 2 2 1
3
4 4 2 4 24 2 2 1
15
Group 11: Timing Gear Case
6259_11
Item Part No. 1 1 1 101 102 103 104 2 3 4 5 6 7 8 9
GM21765 GM37193 GM57769 GM22123 GM14521 GM14901 — GM21912 GM15149 GM14901 GM21761 GM21764 GM21763 GM21635 GM21634
X Part is not sold separately.
16
Description
Timing case assembly Timing case assembly Timing case assembly Pin, dowel Bushing Plug Not sold separately Cover Bolt w/washer Plug Gasket Plate, rear Gasket Bolt Bolt
Qty. Var. 1 2 3 4 1
1
1 1 4 4 4 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 10 10 10 10 6 6 6 6
Item Part No. 10 11 12 13 13 13 14 14 15 16 17 18 19 20 20 21 21
GM15123 GM14559 GM15107 GM15180 GM21715 GM36363 GM21760 X GM21683 GM14958 GM14459 GM15239 GM14532 GM21600 — GM21599 —
Description
Bolt Washer Bolt Washer, spring Washer, spring Washer Oil seal assembly, rear Oil seal assembly, rear Slinger Seal, oil Plug Plug, drain Washer, sealing Pickup Pickup (see Group 63) Cable, pickup Cable, pickup (see Group 63)
Qty. Var. 1 2 3 4
2 2 2 2 18 18 18 18 34 34 44 44 34 34 44 44 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1
TP-6259 7/07
Group 13: Oil Pan
6259_13a
Item Part No.
TP-6259
7/07
Description
1
Qty. Var. 2
3
1
GM21932
Pan, oil
1
1
1
2
GM14519
O-ring
1
1
1
3
GM21931
Packing
1
1
1
4
GM15152
Bolt w/washer
66
66
66
5
GM14627
Cover
1
1
1
6
GM22028
Flange
1
1
6
GM57613
Flange
7
GM14517
O-ring
2
2
2
8
GM15150
Bolt w/washer
2
2
2
9
GM15151
Bolt w/washer
2
2
2
10
GM15241
Plug, drain
2
2
2
11
GM14534
Washer, sealing
2
2
2
12
GM15239
Plug, drain
1
1
1
13
GM14532
Washer, sealing
1
1
1
14
GM22128
Plug, tapered
1
1
1
15
GM15238
Plug, screw
1
1
1
16
GM14531
Washer, sealing
1
1
1
17
GM22109
Bolt w/washer
6
6
18
GM37013
Collar
6
6
1
17
Group 14: Engine Mounting
6259_14
Item Part No. 1 2 3 4 5 6 6 7 7 8 8 9
18
GM21767 GM22103 GM22102 GM22101 GM15184 GM21768 GM37014 GM21766 GM37015 GM22102 GM36369 GM15184
Description
Bracket, mounting Bolt Bolt Bolt Washer, spring Bracket, mounting Bracket, mounting Bracket, mounting Bracket, mounting Bolt Bolt Washer, spring
1
4 8 7 1 16 1 1 8 8
Qty. Var.
2
4 8 7 1 16 1 1 8 8
TP-6259 7/07
Group 17: Piston and Connecting Rod
6259_17a
Item Part No.
Description
Qty. Var. 1 2 3 4
1 GM31623 Piston* 16 1 GM31307 Piston* 16 1 GM57614 Piston* 16 16 2 GM21706 Pin, piston 16 16 16 16 3 GM16019 Ring, snap 32 32 32 32 4 GM21705 Ring set, piston 16 16 16 16 401 — Not sold separately 16 16 16 16 402 — Not sold separately 16 16 16 16 403 — Not sold separately 16 16 16 16 5 GM21770 Connecting rod assy, std 16 5 GM37194 Connecting rod assy, std 16 16 5 — Connecting rod assy, std 16 501 GM21707 Bushing, connecting rod 16 16 16 16 502 GM21713 Bolt, connecting rod 32 32 32 32 503 — Not sold separately 16 16 16 16 504 — Not sold separately 16 16 16 16 6 GM21771 Connecting rod assy, 13.75 kg 16 * Include weight when ordering. Weight is stamped on top of piston.
TP-6259 7/07
Item Part No. 7 8 8 8 9 9 9 10 11 12
GM21772 GM21773 GM37017 GM57711 GM21774 GM37018 GM57712 GM21775 GM21708 GM21709
13 GM21710 14 GM21711 15 GM21712
Description
Connecting rod assy, 13.90 kg Connecting rod assy, 14.05 kg Connecting rod assy, 14.05 kg Connecting rod assy, 14.05 kg Connecting rod assy, 14.20 kg Connecting rod assy, 14.20 kg Connecting rod assy, 14.20 kg Connecting rod assy, 14.35 kg Bearing, connecting rod, std Bearing, connecting rod, .25 undersized Bearing, connecting rod, 0.50 undersized Bearing, connecting rod, 0.75 undersized Bearing, connecting rod, 1.00 undersized
Qty. Var. 1 2 3 4
16 16 16
16 16
16 16
16 16
16 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32
19
Group 20: Crankshaft, Flywheel, and Damper
6259_20
Item Part No. 1 1 2 201 202 203 204 205 205 206 206 207 207 208 208 209 210 3 4 4
20
GM21933 GM37195 — GM15185 GM15190 GM21666 GM21684 GM21685 GM37196 GM21776 GM37197 GM21783 GM37020 GM14965 GM34124 — GM14628 GM14987 GM21778 GM37021
Description
Crankshaft assembly Crankshaft assembly Crankshaft subassembly Pin, dowel Pin, dowel Pin, dowel Bolt Weight, balance Weight, balance Weight, balance Weight, balance Gear Gear Gear Gear Not sold separately Washer Pin, dowel Flywheel assembly Flywheel assembly
1
1
1 1 16 2 32 15 1 1 1 1 32 2 1
Qty. Var.
2
1 1 1 16 2 32 15 1 1 1 1 32 2 1
Item Part No. 401 402 403 403 5 6 7 8 9 10 11 12 13 14 15 16 16 17 18 19 20
GM15145 — GM21779 GM37022 GM15966 GM14628 GM14960 GM21934 GM14961 GM14628 GM15114 GM15180 GM14993 GM15190 GM14962 GM14551 GM37198 GM37026 GM34135 GM14584 GM14585
Description
Bolt w/washer Not sold separately Gear, ring Gear, ring Bolt Washer Pointer Damper assembly, front Damper assembly Washer Bolt Washer, spring Boss Pin, dowel Spacer, damper Bolt Bolt Shaft Label set, thermo 50-- 70 deg. C Label set, thermo 75-- 95 deg. C Label set, thermo 100-- 120 deg. C
1
12 1 12 12 1 1 1 8 2 2 2 2 2 8
Qty. Var.
2
12 1 12 12 1 1 1 8 2 2 2 2 2 8 1 1 1 1
TP-6259 7/07
Group 20: Crankshaft, Flywheel, and Damper
7 9
20
10 5
14 1213
2002
5
11
2003
6
19
2001
18
8
15 16 17
Item Part No. 1 2 201 202 203 204 205 206 207 208 209 210 3 4 4 5 6 7 8
GM37195 — GM15185 GM15190 GM21666 GM21684 — — GM37020 GM34124 — GM14628 GM14987 GM57615 GM57770 GM14962 GM14961 GM15190 GM21934
TP-6259 7/07
22 23
Description
Crankshaft assembly Crankshaft subassembly Pin, dowel Pin, dowel Pin, dowel Bolt Weight, balance Weight, balance Gear Gear Not sold separately Washer Pin, dowel Pulley, crankshaft Pulley, crankshaft Spacer, damper Damper assembly Pin, dowel Damper assembly, front
24 21 6259_20_2
3
1 1 1 16 2 32 15 1 1 1 1 32 2 1 2 1 2 1
Qty. Var.
4
1 1 1 16 2 32 15 1 1 1 1 32 2 1 2 1 2 1
Item Part No.
9 10 11 12 13 14 15 16 17 18 19 20 2001 2002 2003 21 22 23 24
GM14551 GM14628 GM57771 GM57307 GM15180 GM36363 GM57319 GM57320 GM57321 GM15966 GM14628 GM57616 GM15145 — GM37022 GM14960 GM15114 GM15180 GM14993
Description
Bolt Washer Shaft Bolt Washer, spring Washer Label set, thermo 50-- 70 deg. C Label set, thermo 75-- 95 deg. C Label set, thermo 100-- 120 deg. C Bolt Washer Flywheel assembly Bolt w/washer Not sold separately Gear, ring Pointer Bolt Washer, spring Boss
3
8
1 1 1 12 12 1 12 1 1 1 2 2 2
Qty. Var.
4
8 8 1 12 12 12 1 1 1 12 12 1 12 1 1 1 2 2 2 21
Group 23: Timing Gear
6259_23
Item Part No. 1 1 101 101 102 2 2 2 3 3 4
22
GM31624 GM57618 GM31625 GM57619 — GM31626 GM37027 GM57620 GM21782 GM37028 GM14517
Description
Idler gear assembly Idler gear assembly Bushing Bushing Not sold separately Shaft, idler Shaft, idler Shaft, idler Collar Collar O-ring
1
Qty. Var. 2
2
2
2 2
2
2
2 6
2
2 2 6
3 2 2 2 2 2 6
Item Part No. 5 5 6 6 7 8 9 10 11 12
GM21780 GM57713 GM22125 GM37007 GM31627 GM21787 GM14963 GM15151 GM21784 GM21785
Description
Plate, thrust Plate, thrust Pin, dowel Pin, dowel Nut, idler collar Bolt, idler Cover Bolt w/washer Gear, camshaft Gear, injection pump
1
2 2 2 2 2 4 2 2
Qty. Var. 2 2 2 2 2 2 4 2 2
3 2 2 2 2 2 4 2 2
TP-6259 7/07
Group 25.1: Accessory Drive, Front
105
6259_25.1
Item Part No. 1 1 101 102 103 104 105 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
GM21799 GM37029 GM15187 GM21603 GM21631 — GM21602 GM21798 GM21802 GM21800 GM14545 GM22096 GM14546 GM15121 GM15120 GM15180 GM15167 GM15150 GM14548 GM15182 GM21149 GM21865 GM15205 GM15230 GM31628 GM21686 GM14920 GM14964
TP-6259 7/07
Description
Gear case assembly, front Gear case assembly, front Pin Cap, sealing Stud Not sold separately Cap, sealing Packing Plate, front Packing Bolt Bolt Bolt Bolt Bolt Washer, spring Nut Bolt w/washer Bolt Washer, spring Washer Coupling O-ring Connector Oil seal assembly, front Slinger Seal, oil Idler gear assembly
1
1 2 2 2 1 1 1 1 1 10 6 1 3 1 21 4 27 4 4 4 2 4 1 1 1 1 1
Qty. Var.
2
1 2 2 2 1 1 1 1 1 10 6 1 3 1 21 4 27 4 4 4 2 4 1 1 1 1 1
Item Part No. 2201 2202 23 23 24 25 26 27 28 28 29 30 31 32 33 34 35 36 37 38 39 40 40 41 42 43 44 45
GM14896 — GM21791 GM37030 GM15109 GM15180 GM14568 GM15140 GM21797 GM37031 GM15192 GM21801 GM15802 GM21796 GM15152 GM21631 GM21633 GM21632 GM15180 GM15165 GM21789 GM21790 GM37032 GM15195 GM21623 GM15107 GM15180 GM15259
Description
Bushing Not sold separately Shaft, idler Shaft, idler Bolt Washer, spring Plate Bolt w/washer Gear, oil pump Gear, oil pump Key, woodruff Plate Pin, dowel Packing Bolt w/washer Stud Stud Stud Washer, spring Nut Cover Cover Cover Seal, oil O-ring Bolt Washer, spring Bearing, ball
1
1 1 1 4 4 1 2 1 1 1 1 1 4 2 2 2 6 6 1 1 1 2 8 8 2
Qty. Var.
2
1 1 1 4 4 1 2 1 1 1 1 1 4 2 2 2 6 6 1 1 1 2 8 8 2 23
Group 25.1: Accessory Drive, Front, continued
6259_25.1_2
24
TP-6259
7/07
Group 25.1: Accessory Drive, Front, continued Item Part No.
Description
1 GM57648 Case assembly, front gear 2 X Case, front gear 3 GM21603 Cap, sealing 4 GM21602 Cap, sealing 5 GM15187 Pin 6 GM21798 Packing 7 GM21802 Plate, front 8 GM21800 Packing 9 GM14545 Bolt 10 GM22096 Bolt 11 GM15110 Bolt 12 GM15113 Bolt 12 GM42348 Bolt 13 GM14546 Bolt 14 GM15121 Bolt 15 GM15120 Bolt 16 GM15180 Washer, spring 17 GM15167 Nut 18 GM15150 Bolt 19 GM14548 Bolt 20 GM22120 Washer, spring 20 GM15182 Washer, spring 21 GM21149 Washer 22 GM21865 Coupling 23 GM15205 O-ring 24 GM15246 Plug, tapered 24 GM15242 Plug, tapered 25 GM21686 Slinger 26 GM14920 Seal, oil (part of kit GM50933) 27 GM14964 Gear assembly, idler 2701 GM14896 Bushing 2702 X Gear, idler 28 GM37030 Shaft, idler 29 GM15109 Bolt 30 GM36363 Washer 31 GM14568 Plate 32 GM15955 Bolt 33 GM31310 Washer 34 GM37031 Gear, oil pump 35 GM15192 Key, woodruff 36 GM21801 Plate 37 GM15802 Pin, dowel 38 GM21796 Packing 39 GM15151 Bolt 40 GM21631 Stud 41 GM21633 Stud 42 GM21632 Stud 43 GM15180 Washer, spring 44 GM15165 Nut 45 GM21789 Cover 46 GM37032 Cover, bearing 47 GM15195 Seal, oil 48 GM21623 O-ring 49 GM15107 Bolt 50 GM15180 Washer, spring 51 GM15259 Bearing, ball 52 GM15979 Bolt X Part is not sold separately.
TP-6259 7/07
3
1 1 1 1 2 1 1 1 6 5 1 1 1 1 3 1 18 4 27 4 4 4 4 2 4 1 1 1 1 1 1 1 4 4 1 2 2 1 1 1 1 1 4 2 2 2 6 6 1 1 1 2 8 8 2 2
Qty. Var.
4
1 1 1 1 2 1 1 1 6 5 1 1 1 1 3 1 18 4 27 4 4 4 4 2 4 1 1 1 1 1 1 1 4 4 1 2 2 1 1 1 1 1 4 2 2 2 6 6 1 1 1 2 8 8 2 2
25
Group 25.2: Accessory Drive, Rear
SEE GROUP 23
6259_25.2a
Item Part No.
26
Description
1
GM15692
Case, drive
1
GM37033
Case, drive
2
GM15686
O-ring
3
GM15111
4
1
Qty. Var.
2
2
Item Part No.
Description
1
Qty. Var.
2
9
GM21714
Washer
2
2
2
10
GM16039
Bearing, ball
2
2
2
2
11
GM22088
Nut
1
1
Bolt
10
8
12
GM16021
Ring, snap
2
2
GM15180
Washer, spring
10
13
GM16037
Bearing, ball
2
2
4
GM21715
Washer
14
GM14921
Seal, oil
2
5
GM15152
Bolt
5
GM15109
Bolt
6
GM21793
Shaft, drive
7
GM15998
8
GM15192
14 4
14
GM37034
Seal, oil
4
15
GM15869
Connector
1
2 1
2
2
16
GM14496
Plug, tapered
2
2
Key, woodruff
2
2
17
GM15112
Bolt
1
Key, woodruff
2
2
18
GM15180
Washer, spring
1
TP-6259
7/07
Group 25.2: Accessory Drive, Rear
6259_25.2_2
Item
Part No.
Description
Qty. Var. 3
Item
Part No.
Description
Qty. Var. 3
1
GM37033
Case, drive
2
10
GM15998
Key, woodruff
2
2
GM15112
Bolt
2
11
GM15192
Key, woodruff
2
3
GM15111
Bolt
8
12
GM21714
Washer
2
4
GM21793
Shaft, drive
2
13
GM22088
Nut
2
5
GM16039
Bearing, ball
2
14
GM16037
Bearing, ball
2
6
GM16021
Ring, snap
2
15
GM37034
Seal, oil
2
7
GM15686
O-ring
2
16
GM15869
Connector
2
8
GM36363
Washer
14
17
GM14496
Plug, tapered
2
9
GM15109
Bolt
TP-6259
7/07
4
27
Group 25.2: Accessory Drive, Rear, continued
6259_25.2_3
Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
Part No.
GM37033 GM57772 GM15112 GM15111 GM21793 GM57773 GM57774 GM57775 GM57776 GM34145 GM57777 GM57778 GM16016 GM16039 GM34243 GM16021 GM15223 GM57779 GM14517 GM57780 GM57781
Description
Case, drive Case, drive, left hand Bolt Bolt Shaft, drive Shaft, drive Gear, drive Pin, shaft Pin, gear Rubber Washer Bearing, ball Ring, snap Bearing, ball Bearing, ball Ring, snap Ring, snap Coupling O-ring Gear, driven Bearing, ball
Qty. Var. 4 1 1 1 9 1 1 1 2 2 4 1 1 1 1 1 1 1 1 2 1 2
Item 22 23 24 25 25 25 25 26 27 28 29 30 31 32 33 34 35 36 37 38
Part No.
GM15217 GM57782 GM57783 GM57784 GM57785 GM57786 GM57787 GM15955 GM15179 GM15686 GM36363 GM15109 GM15998 GM15192 GM21714 GM22088 GM16037 GM37034 GM15869 GM14496
Description
Ring, snap Ring, snap Seal, oil Shim, T = 0.1 Shim, T = 0.3 Shim, T = 0.5 Shim, T = 1.0 Bolt Washer, spring O-ring Washer Bolt Key, woodruff Key, woodruff Washer Nut Bearing, ball Seal, oil Connector Plug, tapered
Qty. Var. 4 1 1 1 AR AR AR AR 4 4 2 14 4 2 2 2 2 2 2 2 2
AR As Required 28
TP-6259 7/07
Group 25.3: Hourmeter Cover
4
5
1
2
3
13
14
15
8 6 12
7 11
9
10
6259_25.3
Item Part No.
Description
1
1
GM15549
Cover
1
2
GM15550
Gasket
1
2
GM37035
Gasket
3
GM22106
Stud
4
GM15163
5
Qty. Var. 2
3
Item Part No.
Description
1
Qty. Var. 2
3
1
1
9
GM22121
Pin, dowel
9
GM15187
Pin, dowel
2
2
1
1
10
GM15193
Seal, oil
1
1
1
2
2
2
11
GM21622
O-ring
1
1
1
Nut
2
2
2
12
GM15151
Bolt w/washer
4
4
4
GM15178
Washer, spring
2
2
2
13
GM21794
Cover
2
1
1
6
GM21792
Case, oil seal
1
1
1
14
GM21622
O-ring
2
1
1
7
GM21716
Coupling
1
1
15
GM15151
Bolt w/washer
8
4
4
7
GM57714
Coupling
8
GM15150
Bolt w/washer
TP-6259
7/07
2
1 2
2
2
29
Group 30.1: Intake Tubes
6259_30.1
30
TP-6259
7/07
Group 30.1: Intake Tubes Item Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44
TP-6259 7/07
GM15693 GM21671 GM14648 GM21946 GM21947 GM21615 GM15145 GM15174 GM21953 GM21941 GM15157 GM21717 GM21607 GM21948 GM21949 GM21942 GM21943 GM15157 GM21137 GM15154 GM21940 GM15157 GM21146 GM21148 GM21149 GM22120 GM15984 GM21128 GM15174 GM15179 GM15164 GM21141 GM21935 GM21139 GM21137 GM15154 GM15174 GM15179 GM15164 GM15140 GM21936 GM21937 GM31629 GM14900
Description
Packing Connector O-ring Duct, air, lower Duct, air, upper O-ring Bolt w/washer Washer, plain Duct, air Stay, air Bolt w/washer Hose, rubber Clamp Duct, air, right side Duct, air, left side Stay, air Plate, air Bolt w/washer Clamp, air duct Bolt w/washer Support, air Bolt w/washer Gasket Bolt Washer Washer, spring Nut Turnbuckle Washer, plain Washer, spring Nut Joint, flexible Duct, air Stay, air duct Clamp, air duct Bolt w/washer Washer, plain Washer, spring Nut Bolt w/washer Duct, air, right side Duct, air, left side Insulator, heat Wire
Qty. Var. 1 16 4 16 2 2 4 16 16 1 2 18 2 8 1 1 4 2 32 4 8 2 8 8 80 80 80 80 6 24 24 48 2 2 2 2 4 4 4 4 8 1 1 5 5
31
Group 30.1: Intake Tubes, continued
6259_30.1_2
Item Part No. 1 2 3 4 5 6 7 8 9
32
GM15693 GM37199 GM37200 GM37201 GM14648 GM37041 GM36706 GM37202 GM37203
Description
Packing Duct, air Duct, air Connector O-ring Packing Bolt, w/washer Duct, air Stay, duct
Qty. Var. 2 16 2 2 4 16 4 16 1 1
Item Part No. 10 11 12 13 14 15 16 17 18
GM15140 GM37204 GM37205 GM37206 GM37207 GM37208 GM15142 GM37209 GM37210
Description
Bolt Duct, air Duct, air Connector O-ring O-ring Bolt w/washer Hose, rubber Clamp
Qty. Var. 2 4 1 1 1 4 4 16 1 3
TP-6259 7/07
Group 30.1: Intake Tubes, continued
6259_30.1_3
Item 1 2 3 4 5 6 7 8 9 10 11 12 13
Part No.
GM15693 GM57715 GM57716 GM57717 GM57718 GM37201 GM14648 GM37041 GM36706 GM37202 GM57719 GM15140 GM15158
TP-6259 7/07
Description
Packing Duct, air Duct, air Duct, air Duct, air Connector O-ring Packing Bolt, w/washer Duct, air Stay, duct Bolt Bolt
Qty. Var. 3 16 1 1 1 1 4 16 4 16 1 1 4 4
Item 14 15 16 17 18 19 20 21 22 23 24 25 26
Part No.
GM37204 GM37205 GM37206 GM37207 GM37208 GM34229 GM15174 GM57720 GM37210 GM57721 GM57722 GM37208 GM15143
Description
Duct, air Duct, air Connector O-ring O-ring Bolt w/washer Washer, plain Hose, rubber Clamp Spacer Spacer O-ring Bolt
Qty. Var. 3 1 1 1 4 4 16 16 1 3 3 1 4 4
33
Group 30.2: Air Box
20
6
2 6259_30.2
Item Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13
34
GM21145 GM21954 GM21939 GM21718 GM21606 GM21955 GM21950 GM21938 GM15152 GM15151 GM31630 GM21606 GM14890
Description
Gasket Duct, air, right side Duct, air, left side Hose, rubber Clamp Duct, air Duct, air Stay, air Bolt w/washer Bolt w/washer Hose, rubber Clamp Insulator, heat
Qty. Var. 1 2 1 1 2 8 1 1 2 16 4 3 12 3
Item Part No. 14 15 16 17 18 19 20 21 22 23 24 25 26
GM14900 GM21804 GM21803 GM22114 GM15156 GM21952 GM21951 GM21992 GM14541 GM15179 GM15174 GM21944 GM21945
Description
Wire Stay, air Stay, air Bolt w/washer Bolt w/washer Box, air, rear Box, air, front Gasket Bolt Washer, spring Washer, plain Stay, air Stay, air
Qty. Var. 1 3 1 1 8 17 1 1 2 40 40 40 1 1
TP-6259 7/07
Group 32.1: Exhaust System
6259_32.1
Item Part No. 1 2 3 4 5 6 7 8 9 10
GM31631 GM31632 GM31633 GM31634 GM31635 GM31636 GM31637 GM31638 GM31639 GM31640
TP-6259 7/07
Description
Manifold, exhaust Manifold, exhaust Clamp Manifold, exhaust, right lower Manifold, exhaust Manifold, exhaust, left upper Manifold, exhaust Manifold, exhaust, left lower Manifold, exhaust, right upper Joint, flexible
Qty. Var. 1 2 5 36 1 4 1 5 1 1 18
Item Part No. 11 12 13 14 15 16 17 18 19 20
GM31641 GM31642 GM15700 GM21719 GM31643 GM21658 GM16034 GM21805 GM22026 GM22025
Description
Manifold, exhaust Connector, exhaust Gasket, exhaust Bolt Gasket, exhaust Bolt Plug, tapered Plug, tapered Plug, screw Gasket
Qty. Var. 1 2 16 16 64 16 76 16 16 4 4
35
Group 32.1: Exhaust System, continued
6259_32.1_2
Item Part No. 1 2 3 4 5 6 7 8
36
GM31642 GM15700 GM21719 GM21807 GM21658 GM16034 GM21805 GM14994
Description
Connector, exhaust Gasket, exhaust Bolt Gasket, exhaust Bolt Plug, tapered Plug, taper Plug
Qty. Var. 2 16 16 64 16 64 16 16 2
Item Part No. 9 10 11 12 13 14 15
GM22025 GM37211 GM37212 GM37213 GM37214 GM37215 GM37216
Description
Gasket Manifold, exhaust Manifold, exhaust Manifold, exhaust Manifold, exhaust Joint, flexible V-clamp
Qty. Var. 2 2 2 12 1 1 14 28
TP-6259 7/07
Group 32.1: Exhaust System, continued
6259_32.1_3
Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 14
Part No.
GM31642 GM57203 GM21719 GM37045 GM37046 GM37049 GM57723 GM57724 GM57725 GM57726 GM57727 GM57728 GM57729 GM31643 GM21807
TP-6259 7/07
Description
Connector, exhaust Gasket Bolt Manifold, exhaust Manifold, exhaust Manifold, exhaust Manifold, exhaust Manifold, exhaust Manifold, exhaust Manifold, exhaust Manifold, exhaust Manifold, exhaust Manifold, exhaust Gasket, exhaust Gasket, exhaust
Qty. Var. 3 16 16 64 4 8 2 2 1 1 1 1 1 1 16 16
Item 15 16 17 18 19 20 21 22 23 24 25 26 27 28
Part No.
GM21658 GM31326 GM14592 GM15081 GM37051 GM57730 GM57731 GM57732 GM57733 GM21658 GM14596 GM57734 GM31649 GM15246
Description
Bolt Joint, flexible Gasket joint Coupling assembly Stay, manifold Stay, manifold Stay, manifold Stay, manifold Stay, manifold Bolt Bolt Bolt Washer Plug, tapered
Qty. Var. 3 64 20 40 40 2 4 1 1 2 19 1 4 20 4
37
Group 32.1: Exhaust System, continued
6259_32.1_4
Item 1 2 3 4 5 5 6 7 8 9 10
38
Part No.
GM31642 GM57788 GM57203 GM21719 GM31643 GM21807 GM21658 GM16034 GM21805 GM57789 GM57790
Description
Connector, exhaust Connector Gasket, exhaust Bolt Gasket, exhaust Gasket, exhaust Bolt Plug, tapered Plug, taper Manifold, exhaust Manifold, exhaust
Qty. Var. 4 8 8 16 64 16 16 64 14 20 2 2
Item 11 12 13 14 15 16 17 18 19 20 21
Part No.
GM57791 GM57792 GM57793 GM57794 GM57795 GM57796 GM57797 GM57798 GM31640 GM31633 GM21658
Description
Manifold, exhaust Manifold, exhaust Manifold, exhaust Manifold, exhaust Manifold, exhaust Manifold, exhaust Manifold, exhaust Manifold, exhaust Joint, flexible V-clamp Bolt
Qty. Var. 4 5 5 2 2 1 1 1 1 18 36 12
TP-6259 7/07
Group 32.2: Exhaust Elbow
6259_32.2
Item Part No. 1 2 3 4 4 5 6 7 8 8 9 9 10 11 12 13 13 14 14
TP-6259 7/07
GM21966 GM21961 GM21658 GM22067 GM37217 GM21962 GM21956 GM15246 GM14994 GM22026 GM15229 GM22025 GM21965 GM21636 GM15180 GM15151 GM15152 GM21958 GM57735
Description
Pipe, exhaust Gasket, exhaust Bolt V-clamp V-clamp Joint, exhaust Joint, bellows Plug, tapered Plug Plug, screw Gasket Gasket Bracket, pipe Bolt Washer, spring Bolt w/washer Bolt w/washer Cover, exhaust Cover, exhaust
1
Qty. Var. 2 1 4 32
1 4 32
2 2 2 1
4 2 2 2 2
4 2 2 2
1 4 4 8
1 2 1 4 4 8
2 1 4 4
1
1
1 4 32 4
1
3
2
8 1
39
Group 32.3: Exhaust Cover
6259_32.3
Item Part No.
40
Description
1
GM15702
Insulator
1
GM57799
Insulator
2
GM15980
Bolt w/washer
3
GM31644
4
1
Qty. Var.
4
16
Item Part No.
Description
1
Qty. Var.
4
24
GM31648
Nut, lock
16
25
GM31650
Spacer
6
6
32
32
26
GM31651
Bolt
4
4
Insulator, turbo, front
1
1
27
GM31652
Bolt
6
6
GM31645
Insulator, turbo, rear
1
1
28
GM21658
Bolt
12
5
GM21959
Stay
1
1
29
GM31653
Washer
4
6
GM15924
Bolt
54
4
30
GM31654
Insulator, front right
1
7
GM21656
Bolt
2
2
30
GM57800
Insulator, front right
8
GM21664
Spacer
2
31
GM31655
Insulator, front left
31
GM57801
Insulator, front left
32
GM31656
Insulator, rear right
9
GM14594
Bolt
14
10
GM31646
Bolt
2
10
GM15140
Bolt
11
GM15179
Washer, spring
12
GM31647
13
GM21814
14
GM31648
Nut, lock
15
GM15179
Washer, spring
16
GM15174
Washer, plain
17
GM31649
Washer
18
GM21810
19
GM21806
20 21
6
2
32
GM57802
Insulator, rear right
10
10
33
GM31657
Insulator, rear left
Stay, insulator
2
2
33
GM57803
Insulator, rear left
Stay, insulator
4
4
34
GM31658
Insulator, front right
8 38
34
GM57804
Insulator, front right
18
35
GM31659
Insulator, front left
4
4
35
GM57805
Insulator, front left
10
14
36
GM31660
Insulator, rear right
Washer, insulator
4
4
36
GM57806
Insulator, rear right
Stay, insulator
2
2
37
GM31661
Insulator, rear left
GM22081
Plate
2
2
37
GM57807
Insulator, rear left
GM15140
Bolt, w/washer
2
2
38
GM31662
Cover, front right
22
GM15140
Bolt, w/washer
4
22
GM15139
Bolt, w/washer
23
GM15174
Washer, plain
4
24
GM15164
Nut, lock
2
38
GM57808
Cover, front right
4
39
GM31663
Cover, front left
4
39
GM57809
Cover, front left
40
GM21979
Stay
2
4
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 8
TP-6259
7/07
Group 32.3: Exhaust Cover
6259_32.3_2
Item Part No.
Description
1
GM15702
Insulator
2
GM21964
3
Qty. Var. 2
Item Part No.
Description
Qty. Var. 2
16
18
GM37224
Insulator
1
Insulator, turbo, rear
1
19
GM37225
Insulator
1
GM21959
Stay, insulator
1
20
GM37226
Insulator
1
4
GM15924
Bolt
2
21
GM37227
Insulator, long
4
5
GM15179
Washer, spring
2
22
GM21814
Stay, insulator
6
6
GM15174
Washer, plain
2
23
GM14594
Bolt
6
7
GM21806
Stay insulator
2
24
GM15179
Washer, spring
8
8
GM22081
Plate
2
25
GM31652
Bolt
8
9
GM15140
Bolt w/washer
2
26
GM31651
Bolt
6
10
GM15139
Bolt w/washer
4
27
GM15140
Bolt w/washer
11
GM15174
Washer, plain
4
28
GM15179
Washer, spring
12
12
GM37218
Insulator
1
29
GM31649
Washer
20
13
GM37219
Insulator
1
30
GM15980
Bolt w/washer
32
14
GM37220
Insulator
2
31
GM21963
Insulator, turbo, front
1
15
GM37221
Insulator
1
32
GM21656
Bolt
2
16
GM37222
Insulator
1
33
GM21664
Spacer
2
17
GM37223
Insulator
1
TP-6259
7/07
6
41
Group 32.3: Exhaust Cover, continued
6259_32.3_3
Item
Part No.
Description
Qty. Var. 3
Item
Part No.
Qty. Var. 3
Description
1
X
Insulator
16
20
GM22091
Bolt
25
2
GM15980
Bolt
32
21
GM15164
Nut
25
3
GM37060
Insulator
2
22
GM37071
Plate, insulator
4
GM37061
Insulator
1
23
GM15139
Bolt w/washer
5
GM57736
Insulator
1
24
GM31644
Insulator, turbo, front
1
6
GM57737
Insulator
1
25
GM31645
Insulator, turbo, rear
1
7
GM57738
Insulator
1
26
GM21959
Stay, insulator
1
8
GM37064
Insulator
1
27
GM15924
Bolt
4
9
GM57739
Insulator
1
28
GM21656
Bolt
2
10
GM57740
Insulator
1
29
GM15175
Washer
2
11
GM57741
Insulator
1
30
GM15180
Washer, spring
2
12
GM57742
Insulator
1
31
GM15179
Washer, spring
6
13
GM57743
Insulator
1
32
GM15174
Washer, plain
4
14
GM37069
Cover
1
33
GM21806
Stay insulator
2
15
GM37070
Cover
1
34
GM22081
Plate
2
16
GM57744
Bolt
2
35
GM15140
Bolt
2
17
GM57745
Bolt
22
36
GM15139
Bolt w/washer
4
18
GM15179
Washer, spring
18
37
GM15174
Washer, plain
4
19
GM31649
Washer
18
6 18
X Part is not sold separately.
42
TP-6259
7/07
Group 33.1: Turbocharger and Mounting
6259_33.1
Item Part No.
Description
1
2
1
GM21657
Gasket
2
GM14593
Bolt
2
GM15530
Bolt
2
TBD
Bolt
3
GM14968
Spacer
16
4
GM14969
Washer
32
4
GM37228
Washer
5
GM15087
Nut
5
GM31325
Nut, self-locking
6
GM22115
Washer, spring
6
GM15182
Washer, spring
6
GM21149
Washer, plain
7
GM14515
O-ring
4
4
8
GM21957
Bracket
2
2
TP-6259
7/07
4
4
16
16
Qty. Var.
3 4
4
32
Description
1
2
3
4
4
9
GM22095
Bolt
4
4
4
12
10
GM15112
Bolt
8
8
8
8
11
GM15180
Washer, spring
12
12
12
12
4
12
GM21960
Bracket, turbo
2
2
16
12
GM57746
Bracket, turbo
2
2
13
GM22104
Bolt
16
16
Item Part No.
Qty. Var.
4
4
32
32
13
GM36622
Bolt
4
4
4
32
32
14
GM22105
Bolt
4
4
4
4
15
GM15179
Washer, spring
8
8
8
8
16
GM14490
Cap, sealing
2
2
16 4 8
8
8
16
GM57657
Cap, sealing
8
8
17
GM22100
Bolt
8
8
2
2
2 2
8
8
8
8
43
Group 33.2: Turbocharger
6259_33.2
44
TP-6259
7/07
Group 33.2: Turbocharger Item Part No. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 101 101 102 103 104 105 106 107 108 109 110 111 112 113 114 114 115 115 117 118 118 119 120 121 122 124 124 125 125 126 126 127 127 127 128 128 128 129 129 129
TP-6259 7/07
GM31664 GM37229 GM57747 GM57810 GM31665 GM37230 GM57748 GM57811 GM31666 GM37231 GM57749 GM57812 GM31667 GM37232 GM57750 GM57813 GM31668 GM36438 GM15047 GM15045 GM15046 GM15058 GM15057 GM15055 GM15049 GM15050 GM15048 GM15043 GM15052 GM22071 GM15072 GM22068 GM31669 GM22069 GM15949 GM31670 GM22070 GM14481 GM15051 GM15053 GM15054 GM31836 GM36440 GM31672 GM36441 GM22067 GM37217 GM31673 GM37233 — GM31674 GM37234 GM57751 GM31675 GM37235 GM57752
Description
Turbocharger assembly, right upper Turbocharger assembly, right upper Turbocharger assembly, right upper Turbocharger assembly, right upper Turbocharger assembly, left upper Turbocharger assembly, left upper Turbocharger assembly, left upper Turbocharger assembly, left upper Turbocharger assembly, right lower Turbocharger assembly, right lower Turbocharger assembly, right lower Turbocharger assembly, right lower Turbocharger assembly, left lower Turbocharger assembly, left lower Turbocharger assembly, left lower Turbocharger assembly, left lower Cartridge assembly, turbo Cartridge assembly, turbo Deflector, oil Bearing Bearing, thrust Ring, thrust Ring, thrust Sleeve, slinger Insert O-ring (insert) Ring, snap Ring, snap Ring, piston Nut, lock Plate Plate Housing, bearing Housing, bearing Pin, spring Rotor assembly Rotor assembly Rivet, screw O-ring Plate, lock Bolt Wheel, compressor Wheel, compressor Cover, compressor Cover, compressor V-clamp assembly V-clamp assembly Turbine, housing assembly Turbine, housing assembly Not sold separately Turbine, housing Turbine, housing Turbine, housing Lagging Lagging Lagging
Qty. Var. 1 2 3 4 1 1 1 1 4
1 1 1 1
1 1 1 1
1 1 1 1
4 4 4 4 4 4 4 8 8 8 8 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 12 12 12 12 4 4 4 4 8 8 8 8 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 8 8 8 8 4 4 4 4 16 16 16 16 32 32 32 32 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4
45
Group 35: Oil Pump
6259_35
Item Part No. 1 101 102 103 104 105 106 107 108 109 110 111 112 113 114
46
GM31676 GM31677 — — — GM21823 — — GM21818 GM21820 GM21819 GM21821 — GM21672 GM21720
Description
Oil pump assembly Oil pump case assembly Not sold separately Not sold separately Not sold separately Oil pump cover assembly Not sold separately Not sold separately Shaft and gear Shaft and gear Packing Valve assembly Not sold separately Valve Spring
Qty. Var. 1 1 1 3 3 2 1 1 3 1 2 1 3 1 3 3
Item Part No. 115 116 117 118 119 120 121 122 123 2 3 4 5 6 7
GM21721 GM21816 GM21817 GM14533 GM21628 GM15143 GM15958 GM15179 GM21605 GM22095 GM15180 GM21624 GM14518 GM21815 GM22128
Description
Stopper O-ring Plug Washer, sealing Washer, sealing Bolt w/washer Bolt Washer, spring Plug, tapered Bolt Washer, spring O-ring O-ring Cover, oil pump Plug, tapered
Qty. Var. 1 3 3 3 3 3 6 2 2 1 3 3 1 2 1 1
TP-6259 7/07
Group 36.1: Oil Strainer
6259_36.1
Item Part No.
Description
Qty. Var. 1
Item Part No.
Description
Qty. Var. 1
1
GM21828
Strainer, oil
1
14
GM14519
O-ring
1
2
GM15151
Bolt w/washer
2
15
GM21620
O-ring
2
3
GM14519
O-ring
1
16
GM21836
Pipe, oil, right hand
1
4
GM21827
Connector
1
17
GM22092
Bolt
1
5
GM15142
Bolt w/washer
2
18
GM15141
Bolt w/washer
1
6
GM15958
Bolt
2
19
GM15179
Washer, spring
1
7
GM15179
Washer, spring
2
20
GM21834
Pipe, oil
1
8
GM21826
Pipe, oil
1
21
GM15141
Bolt w/washer
6
9
GM21665
Stay
1
22
GM21619
O-ring
5
10
GM15153
Bolt w/washer
1
23
GM21616
O-ring
8
11
GM15140
Bolt w/washer
1
24
GM21830
Pipe, oil
1
12
GM15119
Bolt
2
25
GM21831
Pipe, oil
1
13
GM15180
Washer, spring
2
26
GM21825
Spacer
4
TP-6259
7/07
47
Group 36.1: Oil Strainer, continued
6259_36.1_2
Item Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
48
GM21828 GM15151 GM14519 GM21827 GM15142 GM15958 GM15179 GM21826 GM21665 GM15153 GM15140 GM15119 GM15180 GM14519 GM21620 GM37236
Description
Strainer, oil Bolt w/washer O-ring Connector Bolt w/washer Bolt Washer, spring Pipe, oil Stay Bolt w/washer Bolt w/washer Bolt Washer, spring O-ring O-ring Pipe, oil
2
1 2 1 1 2 2 2 1 1 1 1 2 2 1 2 1
Qty. Var.
3
1 2 1 1 2 2 2 1 1 1 1 2 2 1 2
Item Part No. 16 17 18 19 20 20 21 22 23 24 24 25 25 26 27 28
GM37082 GM22092 GM15141 GM15179 GM37237 GM37083 GM15141 GM21619 GM21616 GM37238 GM57658 GM37239 GM37085 GM37086 GM37087 GM15156
Description
Pipe. oil Bolt Bolt w/washer Washer, spring Pipe, oil Pipe, oil Bolt w/washer O-ring O-ring Pipe, oil Pipe, oil Pipe, oil Pipe, oil Coupling Bracket, clamp Bolt w/washer
2 1 1 1 1 6 5 16 1 1 4 2 4
Qty. Var.
3
1 1 1 1 1 6 5 16 1 1 4 2 4
TP-6259 7/07
Group 36.2: Oil Thermostat
6259_36.2a
Item Part No. 1 2 3 4 5 6 7 8 8 9 10 11 11 12 12 13 14 15
TP-6259 7/07
GM21844 GM21724 GM21833 GM21617 GM21621 GM15120 GM15180 GM21837 GM57659 GM21616 GM21668 GM15140 GM15141 GM21829 GM37089 GM14519 GM15150 GM37090
Description
Thermostat, oil Seal, thermostat Connector, right hand O-ring O-ring Bolt Washer, spring Pipe, oil Pipe, oil O-ring Gasket Bolt w/washer Bolt w/washer Connector, left hand Connector O-ring Bolt w/washer Bolt
1
Qty. Var. 2
2 1 2
2 1 2
1
1
1 3
1 3 1
2 2 1 1 1 4 4 1
2 2 1 1 1 3 4 1
3
2 2 1 1 1 3 4 1 2 1 2 1 1 3 1 49
Group 36.3: Oil Pipes
6259_36.3
Item Part No.
50
Description
1
Qty. Var.
2
Item Part No.
Description
1
Qty. Var.
2
1
GM21980
Pipe, oil
1
1
13
GM21987
Pipe, oil
1
1
2
GM21982
Pipe, oil
2
2
14
GM15975
Bolt w/washer
2
2
3
GM15139
Bolt w/washer
2
2
15
GM21985
Pipe, drain
1
1
4
GM21680
Packing
4
16
GM21986
Pipe, drain
1
1
4
GM34216
Packing
17
GM31678
Pipe, oil
1
1
5
GM22111
Bolt w/washer
18
GM21989
Pipe, oil
1
5
GM15981
Bolt w/washer
18
GM37240
Pipe, oil
6
GM22112
Bolt w/washer
19
GM21981
Pipe, oil
1
6
GM15161
Bolt w/washer
2
20
GM31679
Stay, oil pipe
1
7
GM21983
Connector, drain
4
4
20
GM37100
Stay, oil pipe
8
GM15528
O-ring
8
8
21
GM31680
Bolt w/washer
1
9
GM15958
Bolt
4
4
22
GM15112
Bolt
1
10
GM15141
Bolt w/washer
4
4
23
GM15180
Washer, spring
1
11
GM15179
Washer, spring
4
4
12
GM21984
Pipe, oil
1
1
4 6 6 2
1 1
1
TP-6259
1
7/07
Group 36.3: Oil Pipes
6259_36.3_2
Item Part No.
Description
3
Qty. Var.
4
Item Part No.
Description
3
Qty. Var.
4
1
GM21980
Pipe, oil
1
1
16
GM57753
Pipe, drain
2
GM21982
Pipe, oil
2
2
16
GM21985
Pipe, drain
3
GM15139
Bolt w/washer
2
2
17
GM57754
Pipe, drain
4
GM34216
Packing
4
4
17
GM21986
Pipe, drain
5
GM36491
Bolt
6
6
18
GM57755
Spacer
2
6
GM34215
Bolt
2
2
19
GM57756
Stay, drain pipe
2
7
GM15179
Washer, spring
8
8
20
GM15153
Bolt w/washer
2
8
GM21983
Connector, drain
4
4
21
GM31678
Pipe, oil
1
9
GM15528
O-ring
8
8
22
GM37240
Pipe, oil
1
10
GM15958
Bolt
4
4
22
GM57814
Pipe, oil
11
GM15141
Bolt w/washer
4
4
23
GM37100
Stay, oil pipe
2
1
12
GM15179
Washer, spring
4
4
24
GM31680
Bolt w/washer
2
1
13
GM21984
Pipe, oil
1
1
25
GM15115
Bolt
2
14
GM21987
Pipe, oil
1
1
26
GM15180
Washer, spring
2
15
GM15975
Bolt w/washer
2
2
TP-6259
7/07
1 1 1 1
1
51
Group 39: Oil Cooler
6259_39
Item Part No. 1 1 1 101 101 101 102 102 103 103 104 105 106 107 107 108 109 2 3 4 5 6 7 8
52
GM21845 GM37241 GM57660 GM21838 GM37105 GM57661 GM21843 GM37106 GM15164 GM15263 GM15179 GM15174 GM15266 GM15264 GM21610 GM16042 GM15265 GM15622 GM14511 GM21839 GM21614 GM22114 GM15175 GM16028
Description
Oil cooler assembly Oil cooler assembly Oil cooler assembly Element, oil Element, oil Element, oil Cover, oil cooler Cover, oil cooler Nut Nut, flange Washer, spring Washer, plain O-ring, oil O-ring O-ring Plug O-ring Plate, nozzle O-ring Packing, oil cooler O-ring Bolt w/washer Washer Connector
1
1 2 1
Qty. Var. 2 1 2
8
1 8
8 8 4 8
8 8 4
3 3 1 1 1 1 18 18 1
8 3 3 1 1 1 1 18 18 1
3 1 2 1 8 4 8 3 3 1 1 1 1 18 1 TP-6259 7/07
Group 40.1: Oil Filter
6259_40.1
Item Part No. 1 2 2 3 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
TP-6259 7/07
GM31681 GM21840 GM37107 GM21842 GM37108 GM14515 GM21610 GM22118 GM15179 GM15107 GM15180 GM14515 GM16043 GM22129 GM15120 GM22096 GM15180 GM15175 GM21846 GM21616 GM21722 GM15230 GM16027 GM21835
Description
Gasket, oil cooler Element, oil cooler Element, oil cooler Plate, oil cooler Plate, oil cooler O-ring O-ring Nut, self-locking Washer, spring Bolt Washer, spring O-ring Bolt Bolt Bolt Bolt Washer, spring Washer Coupling O-ring Alarm, oil filter Connector Connector Pipe, drain
1
1 2 1
4 8 8 8 3 3 4 8 2 8 2 20 20 1 2 1 1 1 1
Qty. Var.
2
1 2
1 4 8 8 8 3 3 4 8 2 8 2 20 20 1 2 1 1 1 1
53
Group 40.1: Oil Filter, continued
6259_40.1_2
Item 1 2 3 4 5 6 7 8 9 10 11 12 12 13 14 15 16
54
Part No.
GM14515 GM16043 GM57663 GM22129 GM15120 GM22096 GM15180 GM15175 GM21846 GM21616 GM21722 GM16028 GM16027 GM15246 GM57664 GM15955 GM15179
Description
O-ring Bolt Bolt Bolt Bolt Bolt Washer, spring Washer Coupling O-ring Alarm, oil filter Connector Connector Plug, tapered Cover, filter Bolt Washer, spring
Qty. Var. 3 4 6 2 2 8 2 20 18 1 2 1 1 1 1 1 4 4
TP-6259 7/07
Group 40.2: Oil Filter Assembly
6259_40.2
Item Part No. 1 1 101 101 102 103 104 104 105 105 106 107 107 108 108 109 110 111 111 111 111 112 113 114 115 115 116 117
GM21851 GM37109 GM21852 GM37110 — — GM21849 GM37242 GM21850 GM37112 GM21847 GM15211 GM21616 GM22110 GM36646 GM15163 GM15173 GM13949 GM38852 GM13949 GM38852 GM13950 GM21848 GM15242 GM21858 GM37113 GM21853 —
Description
Oil filter assembly Oil filter assembly Bracket assembly Bracket assembly Not sold separately Not sold separately Plug Plug O-ring O-ring Coupling, filter O-ring O-ring Bolt Bolt Nut Washer, plain Filter, oil* Filter, oil* Filter, oil Filter, oil Filter, oil Bypass filter assembly Plug, tapered Adapter Adapter Adapter assembly Not sold separately
1
1 1 1 1 5 5
3 12 2 2 2 4 4 1 1 3 1 1 1
Qty. Var. 2
3
1
1
1 1 1
1 1 1
5
5
5 3
5 3
12
12
2 2 4
2 2 4
4 1 1 3 1 1 1
4 1 1
Item Part No. 118 119 120 121 122 122 123 124 125 126 126 127 127 128 128 129 130 130 131 131 132 132 133 134
GM21854 GM21855 GM21856 GM21857 GM15103 GM15110 GM15116 GM15175 GM15180 GM16011 GM21617 GM15211 GM21616 GM15197 GM34228 GM15119 — GM37114 GM22094 GM37115 GM21147 GM15956 GM15174 GM15179
Description
Valve, oil relief Spring Cap Packing Bolt Bolt Bolt Washer Washer, spring O-ring O-ring O-ring O-ring O-ring O-ring Bolt Not sold separately Bracket assembly Bolt Bolt Bolt Bolt Washer, plain Washer, spring
1
1 1 1 1 6 1 2 2 6 1 1 1 1 2 2
10 10
Qty. Var. 2
3
6 1 2 2
3 1 1 2
6
6
1 1 1 1
1 1 1 1
1 1 1
1
1 2 2 4 4
1 1
* Variation 1: Engine serial number below 18080: use GM13949 Engine serial number 18080 and up: use GM38852.
TP-6259 7/07
55
Group 40.3: Bypass Filter Piping
6259_40.3
Item
56
Part No.
Description
Qty. Var. 1
1
GM21616
O-ring
1
2
GM34228
O-ring
1
3
GM57665
Bracket, b/p filter
1
4
GM15955
Bolt
2
5
GM22094
Bolt
1
6
GM57666
Bolt
1
7
GM15179
Washer, spring
4
8
GM15174
Washer, plain
4
9
GM15164
Nut
1
10
GM57667
Stay, bracket
1
11
GM57668
Bolt
1
12
GM15179
Washer, spring
1
13
GM57669
Pipe, oil
1
14
GM57670
Pipe, oil
1
15
GM15230
Connector
4
16
GM31321
Cover
1
17
GM21668
Gasket
1
18
GM15141
Bolt
2
19
GM57671
Spacer
1
TP-6259
7/07
Group 42: Oil Filler and Dipstick
6259_42
Item Part No.
TP-6259
7/07
Description
Qty. Var. 1
1
GM14602
Elbow
1
2
GM14633
Cap, oil
1
3
GM21668
Gasket
1
4
GM15141
Bolt w/washer
2
5
GM31682
Guide, dipstick
1
6
GM21668
Gasket
1
7
GM15140
Bolt w/washer
2
8
GM31683
Dipstick
1
57
Group 43: Breather
6259_43
Item Part No.
58
Description
1
Qty. Var. 2
3
1
GM21762
Gasket
2
2
2
2
GM21859
Pipe, breather, left side
1
1
1
3
GM21860
Pipe, breather, right side
1
1
1
4
GM15149
Bolt w/washer
6
6
6
5
GM15175
Washer
6
6
6
6
GM21681
Breather
2
2
2
7
GM22032
Packing
2
7
GM37118
Packing
2
2
8
GM15155
Bolt w/washer
4
4
4
9
GM21862
Gasket, breather
1
1
10
GM21861
Case, breather
1
10
GM37119
Case
11
GM15151
Bolt w/washer
9
9
12
GM22032
Packing
2
2
13
GM21863
Cover
2
2
14
GM15141
Bolt w/washer
4
4
1
TP-6259
7/07
Group 45: Water Pump
6259_45
Item Part No. 1 1 101 101 102 103 104 105 106 107 108 109 110 111 112 113 114
GM31684 GM37120 GM21584 — GM14927 GM14982 GM14983 GM14467 GM31685 GM14928 GM15223 GM15259 GM15260 GM15210 GM14921 GM14980 GM14981
TP-6259 7/07
Description
Water pump assembly Water pump assembly Case, water pump Not sold separately Cover Shaft, water pump Impeller Gear, head Seal, unit Ring, snap Ring, snap Bearing, ball Bearing, ball O-ring Seal, oil Ring Sleeve
1
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Qty. Var.
2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Item Part No. 115 116 117 118 119 120 121 121 2 3 3 4 5 6 7 8
GM15213 GM15192 GM15988 GM15995 GM15242 GM15219 GM21653 GM37122 GM15208 GM21660 GM57237 GM14537 GM15180 GM15165 GM21625 GM14985
Description
O-ring Key, woodruff Nut, jam Washer, spring Plug, tapered Ring, snap Pipe Pipe O-ring Valve, drain Valve, drain Stud Washer, spring Nut O-ring Coupling
1
1 1 1 1 1 1 1 2 1 3 3 3 1 1
Qty. Var.
2
1 1 1 1 1 1 1 2 1 3 3 3 1 1
59
Group 46.1: Thermostat and Covers
6259_46.1a
Item Part No. 1 2 3 4 5 5 6 7 8 9 10 11 12 13
60
GM21866 GM21867 GM21868 GM21723 GM21723 GM31388 GM15772 GM31389 GM15140 GM31390 GM15764 GM15763 GM21729 GM15588
Description
Connector Connector, right hand Connector, left hand O-ring O-ring O-ring Ring, snap Cover Bolt w/washer Thermostat Seal Ring, snap Case, thermostat Valve
1
Qty. Var. 2 14 1 1 32
14 1 1 32
16 2 2 4 4 4 2 2
2 16 2 2 4 4 4 2 2
2 16 2 2 4 4 4 2 2
14 1 1 32 2
3
Item Part No. 14 15 16 17 18 18 19 20 21 22 22 23 24 25
GM21728 GM31391 GM15142 GM21873 GM21874 GM57673 GM15963 GM15182 GM15143 GM21726 GM37243 GM16005 GM15142 GM15247
Description
Cover Packing Bolt w/washer Bracket, thermostat Bracket, thermostat Bracket, thermostat Bolt Washer, spring Bolt w/washer Cover Cover O-ring Bolt w/washer Plug, tapered
1
2 2 12 1 1 6 6 8 2 2 4
Qty. Var. 2 2 2 12 1 1
3
2 2 12 1
6 6 8
1 6 6 8
2 2 4 2
2 2 4 2
TP-6259 7/07
Group 46.2: Cooling System
6259_46.2
Item Part No.
TP-6259
7/07
Description
Qty. Var. 1
1
GM22033
Flange
2
2
GM31397
Gasket
2
3
GM15151
Bolt w/washer
4
4
GM21875
Pipe
1
5
GM21870
Pipe
1
6
GM15141
Bolt w/washer
4
7
GM21869
Pipe, bypass
1
8
GM16005
O-ring
2
9
GM15141
Bolt w/washer
4
10
GM21604
Coupling
2
11
GM15200
O-ring
1
12
GM15857
Connector
1
13
GM15238
Plug, screw
1
14
GM14531
Washer, sealing
1
15
GM16033
Plug
6
16
GM15204
O-ring
2
17
GM22108
Bolt w/washer
4
18
GM15247
Plug, tapered
4
19
GM14471
Cover
2
61
Group 46.2: Cooling System, continued
6259_46.2_2
Item Part No.
62
Description
Qty. Var. 2
Item Part No.
Qty. Var. 2
Description
1
GM37123
Connector, water
2
22
GM15200
O-ring
1
2
GM21667
Packing
2
23
GM15857
Connector
1
3
GM15121
Bolt
4
24
GM15238
Plug, screw
1
4
GM15180
Washer, spring
4
25
GM14531
Washer, sealing
1
5
GM14627
Cover
2
26
GM16033
Plug
7
6
GM31397
Gasket
6
27
GM21660
Valve, drain
2
7
GM15151
Bolt w/washer
8
28
GM37248
Label, caution
1
8
GM37244
Pipe, water
2
29
GM37125
Pipe, water
2
9
GM37245
Pipe, water
1
30
GM15205
O-ring
2
10
GM37246
Pipe, water
1
31
GM21147
Bolt
8
11
GM31397
Gasket
2
32
GM15179
Washer, spring
8
12
GM37247
Coupling
2
33
GM14471
Cover
2
13
GM15151
Bolt w/washer
4
34
GM15204
O-ring
4
14
GM15140
Bolt w/washer
4
35
GM15247
Plug, tapered
2
15
GM21875
Pipe
1
36
GM21871
Connector
1
16
GM21870
Pipe
1
37
GM21872
Connector
1
17
GM15141
Bolt w/washer
4
38
GM15108
Bolt
4
18
GM21869
Pipe, bypass
1
39
GM15180
Washer, spring
4
19
GM16005
O-ring
2
40
GM15142
Bolt w/washer
4
20
GM15141
Bolt w/washer
4
41
GM37243
Cover
2
21
GM21604
Coupling
2
TP-6259
7/07
Group 46.2: Cooling System, continued
6259_46.2_3
Item
Part No.
Description
Qty. Var. 3
Item
Part No.
Description
Qty. Var. 3
1
GM37123
Connector, water
2
18
GM15141
Bolt
4
2
GM21667
Packing
2
19
GM21604
Coupling
2
3
GM15121
Bolt
4
20
GM15200
O-ring
1
4
GM15180
Washer, spring
4
21
GM15857
Connector
1
5
GM14627
Cover
2
22
GM15238
Plug, screw
1
6
GM31397
Gasket
6
23
GM14531
Washer, sealing
1
7
GM15151
Bolt
8
24
GM16033
Plug
7
8
GM37244
Pipe, water
2
25
GM37125
Pipe, water
2
9
GM31397
Gasket
2
26
GM15205
O-ring
2
10
GM37247
Coupling
2
27
GM21147
Bolt
8
11
GM15151
Bolt
4
28
GM15179
Washer, spring
1
12
GM15140
Bolt
4
29
GM14471
Cover
2
13
GM21875
Pipe
1
30
GM15204
O-ring
2
14
GM21870
Pipe
1
31
GM15247
Plug, tapered
2
15
GM15141
Bolt
4
32
GM15142
Bolt w/washer
4
16
GM21869
Pipe, bypass
1
33
GM15519
Cap, sealing
2
17
GM16005
O-ring
2
34
GM34232
Packing
1
TP-6259
7/07
63
Group 47.1: Radiator 2
6259_47.1
Item Part No. 1 2
64
GM21991 GM38421
Description
Radiator assembly Cap, radiator
Qty. Var. 1 1 1
TP-6259 7/07
Group 47.2: Radiator Piping 18 17
19 20
12
8
11
9 8 21 15
18 17
19 20
12
20 19 13
11
8 9
8 9
8
8 10
21 15
19 20 8
13
9 16 1
8
2
8 10 16
3 4 5 5 6 5 5 7
5
5
6
5
5
6259_47.2
Item Part No. 1 2 3 4 5 6 7 8 9 10
GM15963 GM15182 GM21133 GM21130 GM31686 GM21142 GM21131 GM21135 GM21150 GM22034
TP-6259 7/07
Description
Bolt Washer, spring Gasket Pipe, water Clamp Hose, rubber Pipe, water Clamp Hose, rubber Pipe, water
Qty. Var. 1 4 4 1 1 8 2 1 8 4 2
Item Part No. 11 12 13 15 16 17 18 19 20 21
GM21132 GM21143 GM21144 GM15179 GM15205 GM15111 GM15180 GM22091 GM15179 GM15956
Description
Pipe, water Stay, pipe Stay, pipe Washer, spring O-ring Bolt Washer, spring Bolt Washer, spring Bolt
Qty. Var. 1 2 2 2 8 2 4 4 4 4 4
65
Group 48: Fan Drive 8
7
2
1 3 6
4
5
6259_48
Item Part No.
66
Description
1
Qty. Var.
2
1
GM21876
Plug, case
1
1
2
GM21618
O-ring
1
1
3
GM15979
Bolt w/washer
2
2
4
GM21670
Flange
1
1
5
GM14517
O-ring
1
1
6
GM15151
Bolt w/washer
3
3
7
GM21777
Pulley, crankshaft
1
8
GM21122
V-belt, fan
1
TP-6259
7/07
Group 48: Fan Drive
6259_48_2
Item 1 2 3 4 5 6 7 8
TP-6259 7/07
Part No.
GM21876 GM21618 GM21670 GM14517 GM15151 GM57672 GM21862 GM15152
Description
Plug, case O-ring Flange O-ring Bolt Bracket, thermo case Gasket, breather Bolt
Qty. Var. 3 1 1 1 1 3 1 1 9
67
Group 51.1: Intercooler Thermostat
6259_51.1
Item Part No. 1 4 5 6 7 8 9 10
68
GM57845 GM15764 GM15763 GM15588 GM57846 GM57847 GM57848 GM15142
Description
Thermostat Seal Ring, snap Valve Case, thermostat Cover, thermostat Packing, cover Bolt w/washer
Qty. Var. 1 4 4 4 1 1 1 1 10
Item Part No. 11 12 13 14 15 16 17 18 19
GM15247 GM57849 GM15107 GM15180 GM15955 GM15179 GM34234 GM13945 GM15138
Description
Plug, tapered Stay, thermo case Bolt Washer, spring Bolt Washer, spring Cover, thermo Gasket, thermostat Bolt w/washer
Qty. Var. 1 2 1 2 2 8 8 1 1 8
TP-6259 7/07
Group 51.2: Intercooler Outer Piping
6259_51.2
Item
Part No.
1 GM57850 2 GM57851 3 GM57852 4 GM15180 5 GM15247 6 GM57912 7 GM57913 8 GM57914 9 GM57915 10 GM57916 11 GM57917 12 GM57918 13 GM31397 14 GM15108 15 GM15180 16 GM57919 17 GM57920 18 GM57854 19 GM15108 20 GM15180 21 GM57921 22 GM57237 AR As Required
TP-6259 7/07
Description
Connector, water O-ring Bolt Washer, spring Plug, tapered Pipe, water Orifice, D = 25 Orifice, D = 30 Orifice, D = 35 Orifice, D = 40 Orifice, D = 45 Orifice, D = 50 Gasket Bolt Washer, spring Pipe, water Pipe, water Gasket Bolt Washer, spring Pipe, water Cock, drain
Qty. Var. 1 1 1 4 4 2 1 AR AR AR AR AR AR 2 2 2 1 1 1 4 4 1 1
Item 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43
Part No.
GM57856 GM15103 GM15955 GM15179 GM15955 GM15179 GM15164 GM57922 GM57923 GM22091 GM15957 GM57924 GM57671 GM15955 GM31430 GM15164 GM15179 GM57925 GM15247 GM15246 GM37247
Description
Stay, pipe Bolt Bolt Washer, spring Bolt Washer, spring Nut Pipe, water Stay, clamp Bolt Bolt Plate Spacer Bolt Bolt Nut Washer, spring Pipe, water Plug, tapered Plug, tapered Coupling
Qty. Var. 1 1 2 1 3 1 1 1 1 1 1 1 2 2 2 2 3 6 1 1 1 4
69
Group 51.3: Intercooler Inner Piping
6259_51.3
Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
70
Part No.
GM57926 GM57927 GM15247 GM57928 GM57929 GM57237 GM37248 GM37247 GM31397 GM15108 GM15180 GM57930 GM15108 GM15180 GM22091 GM15179 GM57866 GM16005 GM57867 GM15140 GM15775 GM15522
Description
Pipe, water Pipe, water Plug, tapered Pipe, water Pipe, water Cock, drain Label, caution Coupling Gasket Bolt Washer, spring Stay, pipe Bolt Washer, spring Bolt Washer, spring Pipe, bypass O-ring Bolt, w/washer Bolt Hose Clamp
Qty. Var. 1 1 1 2 1 1 2 1 2 2 4 4 1 4 4 3 3 1 1 2 1 1 2
TP-6259 7/07
Group 53: Intercooler Water Pump
6283-53
Item Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
GM57868 GM57869 GM57870 GM15181 GM57871 GM15109 GM15180 GM57872 GM57873 GM57874 GM57875 GM57876 GM57877 GM15109 GM15112 GM57878
TP-6259 7/07
Description
Pump assembly, water Pulley, water pump Bolt Washer, spring Bracket Bolt Washer, spring Bracket, tension Bearing, ball Spacer Ring, snap Ring, snap Pulley, tension Bolt Bolt Washer
Qty. Var. 1 1 1 4 4 1 4 4 1 2 1 1 1 1 1 1 1
Item Part No. 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
GM15180 GM57879 GM57663 GM15180 GM57880 GM57827 GM15180 GM57360 GM15167 GM57881 GM21147 GM15955 GM15179 GM15174 GM55490 GM55491
Description
Washer, spring Plate, tension Bolt Washer, spring Bracket, tension Bolt Washer, spring Bolt Nut Stay Bolt Bolt Washer, spring Washer, plain V-belt (L=1960) V-belt (L=2000)
Qty. Var. 1 2 1 5 5 1 4 4 1 1 1 2 1 3 3 1 1
71
Group 55: Air Cooler
6259_55
Item Part No. 1 1 101 102 103 104 105 106 107 108 109 109 110 111 111
72
GM37249 — GM37127 GM15142 GM15174 GM14513 GM15794 GM31408 GM37128 GM37132 GM37250 GM57815 GM37251 GM37252 GM57816
Description
Cooler assembly, air Not sold separately Screw, machine Bolt w/washer Washer, plain O-ring Gasket Connector Pipe assembly Plate Element, air cooler Element, air cooler Cover, air cooler Gasket Gasket
1
Qty. Var. 2
24 4 4 8 2 2 2 4 2
2 24 4 4 8 2 2 2 4 2
2 2
2 2
2
3 2 24 4 4 8 2 2 2 4 2 2
Item Part No. 2 3 3 4 5 6 7 8 9 10 11 12
GM15246 GM37253 GM21992 GM14541 GM15179 GM31649 GM31408 GM31409 GM21730 GM15151 GM15142 GM14513
Description
Plug, tapered Gasket Gasket Bolt Washer, spring Washer Connector Pipe, air cooler Gasket Bolt w/washer Bolt w/washer O-ring
1
Qty. Var. 2
3
40 40 40 2 2 2 4 4 8
40 40 40 2 2 2 4 4 8
2 40 40 40 2 2 2 4 4 8
2 2
2 2
2
2
TP-6259 7/07
Group 61.1: Fuel Injection Pump
22
6259_61.1
Item Part No. 1 2 2 3 3 4 5 6 7 8 9 10 10 11 12 13 14 15 15 16 17 18 19 20 21 22 22
GM21682 GM14529 GM15803 GM31687 GM37254 GM15112 GM22096 GM15180 GM15802 GM15121 GM15180 GM15917 GM57685 GM15552 GM21895 GM15149 GM15175 GM15139 GM15141 GM15174 GM21884 GM21735 GM15174 GM15179 GM22119 GM31688 GM31417
TP-6259 7/07
Description
Eyebolt Washer, sealing Spacer (not shown) Bracket, injection pump Bracket, injection pump Bolt Bolt Washer, spring Pin, dowel Bolt Washer, spring Eyebolt Eyebolt Vent, air Cover, coupling Bolt w/washer Washer Bolt w/washer Bolt w/washer Washer, plain Stay cover Spring return Washer, plain Washer, spring Nut, self-locking Case, spring Case, spring
1
2 6 2 10 8 18 4 12 12 2 2 2 4 4 4 4 2 2 2 2 2 2
Qty. Var. 2 2 6 2 2 10 8 18 4 12 12 2 2 2 4 4 4 4 2 2 2 2 2 2
3
2 6 2 2 10 8 18 4 12 12 2 2 2 4 4 4 4 2 2 2 2 2 2
Item Part No. 23 23 23 24 25 26 27 28 29 30 31 32 33 33 34 34 35 36 37 38 38 39 40 41 42 43 44
GM31689 GM37255 GM31418 GM22116 GM31419 GM31415 GM31416 GM15178 GM31420 GM15151 GM21613 GM15976 GM21995 GM37256 GM21996 GM37257 GM15961 GM22097 GM15181 GM21888 GM37136 GM15108 GM15110 GM15112 GM15180 GM31690 GM21899
Description
Cap, rack set Cap, rack set Cap, rack set Nut, jam O-ring Bolt Nut, tamperproof Washer, spring Nut, self-locking Bolt w/washer O-ring Bolt w/washer Stay Stay Stay Stay Bolt Bolt Washer, spring Stay Stay Bolt Bolt Bolt Washer, spring Shim Stay, pipe
1
Qty. Var. 2
3
4 2 2 2 2 2 1 2 4 1 1 3 1 4 4 8 3 1 12 1 1
1 4 2 2 2 2 2 1 2 4 1 1 3 1 4 4 8 3 1 12 1 1
1 4 2 2 2 2 2 1 2 4 1 1 3 1 4 4 8 3 1 12 1 1
1
73
Group 61.1: Fuel Injection Pump, continued
6259_61.1_2
74
TP-6259
7/07
Group 61.1: Fuel Injection Pump, continued Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45
TP-6259 7/07
Part No.
GM21682 GM14529 GM37254 GM21899 GM15151 GM31690 GM15112 GM22096 GM15180 GM15802 GM15121 GM15180 GM57685 GM15552 GM21895 GM57817 GM15149 GM15175 GM15141 GM15174 GM21884 GM21735 GM15174 GM15179 GM22119 GM21613 GM22116 GM31417 GM15976 GM31418 GM31419 GM31415 GM15178 GM31416 GM31420 GM37256 GM37257 GM15961 GM22097 GM15181 GM37136 GM15108 GM15110 GM15112 GM15180
Description
Bolt, eye Washer, sealing Bracket, injector Stay, pipe Bolt Shim Bolt Bolt Washer, spring Pin, dowel Bolt Washer, spring Bolt, eye Air vent Cover, coupling Cover, coupling Bolt w/washer Washer Bolt Washer, plain Stay cover Spring return Washer, plain Washer, spring Nut, self-locking O-ring Nut, jam Case, spring Bolt w/washer Cap, rack set O-ring Bolt Washer, spring Nut, tamper proof Nut, self-locking Stay, injection pump Stay, injection pump Bolt Bolt Washer, spring Stay, injection pump Bolt Bolt Bolt Washer, spring
Qty. Var. 4 2 6 2 1 1 6 10 8 18 4 12 12 2 2 1 1 4 4 4 4 2 2 2 2 2 2 4 2 4 1 2 4 4 4 4 1 1 3 1 4 4 8 3 1 12
75
Group 61.2: Fuel Rack Control 34 39 38
25 37 43 42 21 30 29 22 20
22
27 28 42 42
44 43
41
26 29
30
30 29 31
10
42
27 28
24
23 20
45
32
30 18 29 19 3 2
36
40
44 45
30
35
27 28
21 22 29 20 27 38 12 13 14
30
33
29
18 19
9
8
46
11 27 28
28 27
17 15
15
4 5
16
1 7 6
7
8
9
10
6259_61.2
76
TP-6259
7/07
Group 61.2: Fuel Rack Control Item Part No.
TP-6259
7/07
Description
1
Qty. Var.
2
1
GM21889
Shaft, control
1
1
2
GM15179
Washer, spring
1
1
3
GM22119
Nut, self-locking
1
1
4
GM21907
Spacer
1
1
5
GM21908
Nut, lock
1
1
6
GM21885
Pipe
1
1
7
GM14508
O-ring
2
7
GM34256
O-ring
8
GM31691
Bearing, ball
8
GM36644
Bearing, ball
9
GM14913
Cover
2
2
10
GM15137
Bolt w/washer
4
4
11
GM21882
Lever, right hand
1
2 2 2
11
GM37137
Lever, right hand
12
GM21894
Lever, left hand
1
12
GM37138
Lever, left hand
13
GM21883
Pin, dowel
1
1
14
GM15088
Spacer
1
1
15
GM15257
Bearing, ball
2
2
16
GM15220
Ring, snap
1
1
17
GM21661
Spring
1
1
18
GM15127
Bolt
2
2
19
GM15178
Washer, spring
2
2
20
GM21676
Joint, ball
3
3
21
GM21742
Joint, ball
2
2
22
GM52476
Nut
5
5
23
GM22027
Rod
1
1
24
GM15531
Nut, lock
1
1
25
GM21892
Link, right hand
1
1
26
GM21893
Link, left hand
1
1
27
GM15178
Washer, spring
8
8
28
GM15163
Nut
6
28
GM31420
Nut, self-locking
29
GM31470
Wire, seal
6
6
30
GM15001
Seal
6
6
31
GM14474
Grip
1
1
32
GM14473
Plate, caution
1
32
GM36653
Plate, caution
33
GM15975
Bolt w/washer
1
1
34
GM21890
Bracket, lever, right hand
1
1
35
GM21891
Bracket, lever, left hand
1
1
36
GM21887
Bolt, lever bracket
1
1
37
GM15181
Washer, spring
2
2
38
GM15115
Bolt
2
2
39
GM15180
Washer, spring
2
2
40
GM21880
Lever, link
1
40
GM37139
Lever, link
41
GM21886
Lever, link
1
1
42
GM15256
Bearing, ball
4
4
43
GM16017
Ring, snap
2
2
44
GM14608
Plate, end
2
2
45
GM15144
Bolt w/washer
2
2
46
GM22126
Ring, snap
1
1
1 1
6
1
1
77
Group 61.2: Fuel Rack Control, continued
6259_61.2_2
Item
78
Part No.
Description
Qty. Var. 3
Item
Part No.
Qty. Var. 3
Description
1
GM21889
Shaft, control
1
26
GM21892
Link, right hand
1
2
GM15179
Washer, spring
1
27
GM21893
Link, left hand
1
3
GM22119
Nut, self-locking
1
28
GM15178
Washer, spring
2
4
GM21907
Spacer
1
29
GM15985
Nut
2
5
GM21908
Nut, lock
1
30
GM14463
Wire, seal
4
6
GM22126
Ring, snap
1
31
GM15001
Seal
4
7
GM21885
Pipe
1
32
GM14474
Grip
1
8
GM34256
O-ring
2
33
GM36653
Plate, caution
1
9
GM36644
Bearing, ball
2
34
GM15138
Bolt w/washer
1
10
GM14913
Cover
2
35
GM21890
Bracket, lever, RH
1
11
GM15137
Bolt w/washer
4
36
GM21891
Bracket, lever, LH
1
12
GM57693
Lever, right hand
1
37
GM21887
Bolt, lever bracket
2
13
GM37138
Lever
1
38
GM15181
Washer, spring
2
14
GM21883
Pin, dowel
1
39
GM15115
Bolt
2
15
GM15088
Spacer
1
40
GM15180
Washer, spring
2
16
GM15257
Bearing, ball
2
41
GM57694
Lever, link
1
17
GM15220
Ring, snap
1
42
GM57695
Lever, link
1
18
GM21661
Spring
1
43
GM15256
Bearing, ball
4
19
GM15127
Bolt
2
44
GM16017
Ring, snap
2
20
GM15178
Washer, spring
2
45
GM14608
Plate, end
2
21
GM21676
Joint, ball
3
46
GM15144
Bolt
2
22
GM21742
Joint, ball
2
47
GM31420
Nut, self-locking
6
23
GM52476
Nut, lock
1
48
GM15163
Nut
2
24
GM22027
Rod
1
49
GM15173
Washer, plain
1
25
GM15531
Nut, lock
1
TP-6259
7/07
Group 61.3: Nozzle Assembly
6259_61.3
Item Part No. 1 1 1 1 101 101 101 102 102 103 104 104 106 107
GM31692 GM37258 GM57283 GM57823 GM31693 GM37259 GM37140 GM21732 GM57284 GM14530 GM21734 GM57285 GM15817 GM15816
TP-6259 7/07
Description
Nozzle assembly Nozzle assembly Nozzle assembly Nozzle assembly Nozzle tip assembly Nozzle tip assembly Nozzle tip assembly Nozzle holder assembly Nozzle holder assembly Washer, sealing Bearing, roller Rod, push Nut, cap Nut, retaining
Qty. Var. 1 2 3 4
16 16
16 16
16 16
16 16
16 16 16 16 16 16 16 16 16 16 16 16
16 16 16 16 16 16
Item Part No. 107 108 109 109 110 111 112 113 113 114 114 115 116 117
GM57286 GM15825 GM15827 GM57287 GM15828 GM15826 GM15809 GM15829 GM57288 GM16036 GM37260 GM15254 GM14528 GM15569
Description
Nut, retaining Spring Connector, inlet Connector, inlet Spacer Screw Spring, seat Body, nozzle holder Body, nozzle holder Bearing, roller Bearing, roller Bearing, roller Washer, sealing Screw, set
Qty. Var. 1 2 3 4
16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 32 32 32 32 32 32 16 16 16 16 16 16
16 16 16 16 16 16 16 32 32 16 16
79
Group 61.4: Fuel Injection Lines
6259_61.4a
Item Part No. 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
80
GM21725 GM37141 GM15168 GM21669 GM14512 GM15818 GM14511 GM21612 GM15813 GM15814 GM31694 GM31695 GM31696 GM31697 GM31698 GM31699 GM31700 GM31701 GM31702 GM31703 GM31704 GM31705 GM31706 GM31707 GM31708 GM31709 GM21993 GM22090 GM15178
Description
Gland, nozzle Gland, nozzle Nut Washer O-ring Gasket, nozzle O-ring O-ring Cover Holder Pipe, injection, No. 1 Pipe, injection, No. 2 Pipe, injection, No. 3 Pipe, injection, No. 4 Pipe, injection, No. 5 Pipe, injection, No. 6 Pipe, injection, No. 7 Pipe, injection, No. 8 Pipe, injection, No. 9 Pipe, injection, No. 10 Pipe, injection, No. 11 Pipe, injection, No. 12 Pipe, injection, No. 13 Pipe, injection, No. 14 Pipe, injection, No. 15 Pipe, injection, No. 16 Clamp Bolt Washer, spring
1
16 16 16 16 16 16 16 32 32 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 18 18
Qty. Var.
2
16 16 16 16 16 16 16 32 32 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 18 18
Item Part No. 29 30 30 31 31 32 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 46 47 47 48 49 50 51 52
GM15163 GM21738 GM31427 GM21739 GM31429 GM15834 GM31428 GM21740 GM15147 GM15958 GM15179 GM22092 GM22094 GM21877 GM21878 GM21881 GM15139 GM22122 GM15974 GM22131 GM15834 GM31428 GM21739 GM31429 GM15957 GM22093 GM21740 GM15179 GM15164
Description
Nut Clamp Seat, pipe Seat Seat, pipe Clamp, pipe Seat, pipe Plate Bolt w/washer Bolt Washer, spring Bolt Bolt Plate Plate Pipe, injection stay Bolt w/washer Pin Bolt w/washer Clamp Clamp, pipe Seat, pipe Seat Seat, pipe Bolt Bolt Plate Washer, spring Nut
1
18 27 19 27 27 2 22 52 14 16 12 3 1 1 1 1 2 20 5 10 10 20 18 18
Qty. Var.
2
18 27 19 27 27 2 22 52 14 16 12 3 1 1 1 1 2 20 5 10 10 20 18 18
TP-6259 7/07
Group 61.4: Fuel Injection Lines
6259_61.4_2
Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
Part No.
GM37141 GM15168 GM21669 GM14512 GM15818 GM14511 GM21612 GM57280 GM15814 GM31694 GM31695 GM31696 GM31697 GM31698 GM31699 GM31700 GM31701 GM31702 GM31703 GM31704 GM31705 GM31706 GM31707 GM31708 GM31709 GM21993
TP-6259 7/07
Description
Gland, nozzle Nut Washer O-ring Gasket, nozzle O-ring O-ring Cover Holder Pipe, injection no. 1 Pipe, injection no. 2 Pipe, injection no. 3 Pipe, injection no. 4 Pipe, injection no. 5 Pipe, injection no. 6 Pipe, injection no. 7 Pipe, injection no. 8 Pipe, injection no. 9 Pipe, injection no. 10 Pipe, injection no. 11 Pipe, injection no. 12 Pipe, injection no. 13 Pipe, injection no. 14 Pipe, injection no. 15 Pipe, injection no. 16 Clamp
Qty. Var. 3 16 16 16 16 16 16 16 1 32 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2
Item 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51
Part No.
GM57766 GM37154 GM15178 GM31433 GM31434 GM31427 GM31429 GM31428 GM21740 GM15147 GM15958 GM15179 GM22092 GM22094 GM21877 GM21878 GM57697 GM15142 GM31428 GM31429 GM15957 GM22093 GM21740 GM15179 GM15164
Description
Clamp Bolt Washer, spring Bushing, injection pipe Band, clip Seat, pipe Seat, pipe Seat, pipe Plate Bolt Bolt Washer, spring Bolt Bolt Plate Plate Stay, injection pipe Bolt w/washer Seat, pipe Seat, pipe Bolt Bolt Plate Washer, spring Nut
Qty. Var. 3 2 18 18 16 16 29 19 29 29 6 22 52 14 16 13 2 1 2 20 5 10 10 20 20 20
81
Group 61.4: Fuel Injection Lines, continued
6259_61.4_3
Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
82
Part No.
GM37141 GM15168 GM21669 GM14512 GM15818 GM14511 GM21612 GM57280 GM15814 GM31694 GM31695 GM31696 GM31697 GM31698 GM31699 GM31700 GM31701 GM31702 GM31703 GM31704 GM31705 GM31706 GM31707 GM31708 GM31709 GM21993
Description
Gland, nozzle Nut Washer O-ring Gasket, nozzle O-ring O-ring Cover Holder Pipe, injection no. 1 Pipe, injection no. 2 Pipe, injection no. 3 Pipe, injection no. 4 Pipe, injection no. 5 Pipe, injection no. 6 Pipe, injection no. 7 Pipe, injection no. 8 Pipe, injection no. 9 Pipe, injection no. 10 Pipe, injection no. 11 Pipe, injection no. 12 Pipe, injection no. 13 Pipe, injection no. 14 Pipe, injection no. 15 Pipe, injection no. 16 Clamp
Qty. Var. 4 16 16 16 16 16 16 16 32 32 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4
Item 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51
Part No.
GM22090 GM15178 GM15163 GM31427 GM31429 GM31428 GM21740 GM15147 GM15958 GM15179 GM22092 GM22094 GM21877 GM21878 GM57697 GM15142 GM31428 GM31429 GM15957 GM22093 GM21740 GM15179 GM15164 GM31433 GM31434
Description
Bolt Washer, spring Nut Seat, pipe Seat, pipe Seat, pipe Plate Bolt Bolt Washer, spring Bolt Bolt Plate Plate Stay, injection pipe Bolt w/washer Seat, pipe Seat, pipe Bolt Bolt Plate Washer, spring Nut Bushing, injection pipe Band, clip
Qty. Var. 4 18 18 18 29 19 29 29 6 22 52 14 16 13 2 1 2 20 5 10 10 20 20 20 16 16
TP-6259 7/07
Group 61.5: Fuel Leakoff Pipes
6259_61.5
Item Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13
GM21879 GM21994 GM15559 GM21673 GM14528 GM15139 GM15174 GM21904 GM21825 GM21901 GM15956 GM15174 GM15599
TP-6259 7/07
Description
Pipe, fuel leakoff Pipe, fuel leakoff Eyebolt Eyebolt Washer, sealing Bolt w/washer Washer, plain Pipe, fuel Spacer Pipe, leak Bolt Washer, plain Clamp
Qty. Var. 1 2 2 12 4 36 2 2 1 1 1 5 5 10
Item Part No. 14 15 16 17 18 19 20 21 22 23 24 25 26
GM15600 GM15179 GM15164 GM15149 GM21902 GM21897 GM16029 GM15234 GM14530 GM22127 GM22029 GM22130 GM21587
Description
Seat Washer, spring Nut Bolt w/washer Pipe, fuel Connector Connector Eyebolt Washer, sealing Connector Pipe Clip Connector
Qty. Var. 1 10 5 5 3 1 1 1 1 2 1 1 1 1
83
Group 61.5: Fuel Leakoff Pipes, continued
6259_61.5_2
Item Part No.
84
Description
Qty. Var. 2
1
GM21879
Pipe, fuel leakoff
2
GM21994
Pipe, fuel leakoff
2
3
GM15559
Bolt, eye
4
GM21673
Bolt, eye
5
GM14528
Washer, sealing
6
GM15139
Bolt w/washer
2
7
GM15174
Washer, plain
2
8
GM37157
Pipe, fuel
1
9
GM21825
Spacer
1
10
GM37158
Pipe, leak
1
11
GM15103
Bolt
6
12
GM15174
Washer, plain
13
GM34323
Pipe, fuel fr
14
GM14530
Washer, sealing
2
15
GM15179
Washer, spring
6
16
GM15164
Nut
6
17
GM15149
Bolt w/washer
3
18
GM21902
Pipe, fuel
1
19
GM21897
Connector
1
20
GM16029
Connector
1
21
GM15234
Bolt, eye
1
2 12 4 36
5 12
TP-6259
7/07
Group 61.5: Fuel Leakoff Pipes, continued
6259_61.5_3
Item
TP-6259
7/07
Part No.
Description
Qty. Var. 3
1
GM21879
Pipe, fuel leakoff
2
GM21994
Pipe, fuel leakoff
2
3
GM15559
Bolt, eye
4
GM21673
Bolt, eye
5
GM57417
Washer, sealing
12
6
GM14528
Washer, sealing
24
7
GM15139
Bolt w/washer
2
8
GM15174
Washer, plain
2
9
GM37157
Pipe, fuel
1
10
GM21825
Spacer
1
11
GM37158
Pipe, leak
1
12
GM15103
Bolt
13
GM34323
Pipe, fuel fr
14
GM15179
Washer, spring
6
15
GM15164
Nut
6
16
GM15149
Bolt w/washer
1
17
GM15150
Bolt
2
18
GM21902
Pipe, fuel
1
19
GM21897
Connector
1
20
GM16029
Connector
1
21
GM15234
Bolt, eye
1
22
GM14530
Washer, sealing
2
23
GM22127
Connector
1
24
GM21587
Connector
1
25
GM22029
Pipe
1
2 12 4
6 12
85
Group 61.6: Injection Pump, Right
6259_61.6
86
TP-6259
7/07
Group 61.6: Injection Pump, Right
Item Part No. 1 1 101 101 102 102 103 104 104 105 105 106 107 108 108 109 110 111 112 113 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 131 132 133 134 135 136 137 138 139 140 141 142 143 143 144
GM31710 GM37261 GM22065 GM37262 GM31711 GM37263 GM31712 GM22053 GM37264 GM31713 — — GM22062 GM22042 GM31443 GM15904 GM22061 GM15896 GM15897 GM22051 GM31448 GM15888 GM21585 GM31453 GM22052 GM22041 GM15872 GM15889 GM15898 GM15873 GM15885 GM15004 GM15874 GM14489 GM15883 GM15001 GM31445 GM15890 GM15903 GM31444 GM15900 GM22043 GM15891 GM15892 GM15893 GM15894 GM15875 GM15876 GM15877 GM15878 GM15879 GM31714 GM22037 GM15882
TP-6259 7/07
Description
Pump assembly, injection Pump assembly, injection Block, twin plunger Block, twin plunger Case, injection pump Case, injection pump Camshaft Rack Rack Plunger assembly Not sold separately Not sold separately Valve assembly, delivery Pinion Pinion Tappet Holder, valve Seat Seat Tappet assembly, roller Tappet assembly, roller Spring Spring, valve Stopper Cover, front Cover, rear Center bearing O-ring Bushing, rack Bolt, barrel Bolt, barrel Washer, barrel Pin Cap, sealing Wire Seal Valve, check Bellows Bolt, deflector Bolt, deflector Bolt Screw, set Shim, T = 0.50 mm Shim, T = 0.10 mm Shim, T = 0.15 mm Shim, T = 0.50 mm Shim, barrel, T = 0.80 mm Shim, barrel, T = 0.90 mm Shim, barrel, T = 1.00 mm Shim, barrel, T = 1.10 mm Shim, barrel, T = 1.30 mm Bolt, eye Bolt, eye Bolt, eye
1
1 1 1 1 1 8 8 8 8 8 8 8 8 8
8 8 8 1 1 1 24 2 8 8 16 9 9 1 1 1 2 16 2 1 1 1 1 1 1 1 1 1 1 1 2
Qty. Var.
2 1 1 1 1 1 8 8 8 8 8 8 8 8
8 8 8 8 1 1 1 24 2 8 8 16 9 9 1 1 1 2 16 2 1 1 1 1 1 1 1 1 1 1 1 2
Item Part No. 145 146 146 147 148 149 150 151 152 152 154 155 156 157 158 159 160 161 162 163 164 165 166 167 167 168 169 170 171 172 173 174 175 176 177 178 179 180 181 182 183 184 185 186 186 187 187 188 189 190 191 192 193 194
GM31451 GM31715 GM37265 GM31452 GM15908 GM15911 GM15912 GM15910 GM15566 GM22045 GM15514 GM14481 GM14527 GM14528 GM14529 GM14530 GM15972 GM15962 GM15976 GM15138 GM15973 GM15991 GM15987 GM15181 GM31440 GM14571 GM15998 GM15884 GM21609 GM21616 GM14519 GM15528 GM15917 GM15237 GM16041 GM22044 GM15921 GM22059 GM22058 GM22060 GM22057 GM22045 GM31716 GM31454 GM37266 GM31441 GM37267 GM22038 GM31447 GM15252 GM15003 GM14506 GM31446 GM15171
Description
Flywheel Coupling Coupling Coupling, cross Plate, laminate Bushing Bushing Washer, coupling Plate Plate Pump fuel Rivet, screw Washer Washer, sealing Washer, sealing Washer, sealing Bolt w/washer Bolt Bolt w/washer Bolt w/washer Bolt w/washer Washer Nut, jam Washer, spring Washer, coupling Washer Key, woodruff Seal O-ring O-ring O-ring O-ring Bolt, eye Plug, screw Bearing, roller Gasket kit Holder, plunger (service only) Nut, flange Washer Bolt Bolt Plate Plate kit Coupling assembly Coupling assembly Coupling kit Coupling kit Pointer Body, valve Ball, steel Spring, valve O-ring Screw Nut, jam
1
1 1
1 12 4 4 8 4 1 2 3 16 1 6 2 1 4 8 3 3 1 1 1 1 1 2 1 2 8 1 1 2 1 1 2 2 6 2 1 1 1 1 1 1 1 1 1 1 1
Qty. Var.
2
1
1 1 12 4 4 8 4 1 2 3 16 1 6 2 1 4 8 3 3 1 1 1 1 1 2 1 2 8 1 1 2 1 1 2 2 6 2 1 1 1 1 1 1 1 1 1 1 1
87
Group 61.6: Injection Pump, Right, continued
6259_61.6_2
88
TP-6259
7/07
Group 61.6: Injection Pump, Right, continued Item
Part No.
Description
1 GM57757 Pump assembly, injection 101 GM57758 Block, twin plunger 102 TBD Case, injection pump 103 GM57759 Camshaft 104 TBD Rack 105 GM57760 Plunger assembly 106 GM57761 Pin, knock 107 X Valve assembly, delivery 108 GM31443 Pinion 109 GM15904 Tappet 110 GM37164 Holder, valve 111 GM15896 Seat 112 GM15897 Seat, lower spring 113 GM31448 Tappet assembly, roller 114 GM15888 Spring 115 GM21585 Spring, valve 116 GM31453 Stopper 117 GM22052 Cover, front 118 GM22041 Cover, rear 119 GM15872 Center bearing 120 GM15889 O-ring 121 GM57260 Bushing, rack 122 GM15873 Bolt, barrel 123 GM15885 Bolt, barrel 124 GM15004 Washer, barrel 125 GM15874 Pin 126 GM14489 Cap, sealing 127 GM15883 Wire 128 GM15001 Seal 129 GM57262 Valve assembly, check 130 GM57259 Bellows 131 GM31444 Bolt, deflector 132 GM57261 Bolt, flange 133 GM22043 Screw, set 134 GM15891 Shim, T = 0.50 mm 135 GM15892 Shim, T = 0.10 mm 136 GM15893 Shim, T = 0.15 mm 137 GM15894 Shim, T = 0.50 mm 138 GM57762 Shim, barrel, T = 0.50 mm 139 GM57763 Shim, barrel, T = 0.60 mm 140 GM57688 Shim, barrel, T = 0.70 mm 141 GM15875 Shim, barrel, T = 0.80 mm 142 GM15876 Shim, barrel, T = 0.90 mm 143 GM15877 Shim, barrel, T = 1.00 mm 144 GM15882 Bolt, eye 145 GM57275 Flywheel 146 GM57266 Coupling X Part is not sold separately.
TP-6259 7/07
Qty. Var. 3 1 1 1 1 1 8 8 8 8 8 8 8 8 8 8 8 8 1 1 1 24 2 8 8 16 9 9 1 1 1 1 16 2 1 4 1 1 2 1 1 1 16 1 1 2 1 1
Item 147 148 149 150 151 152 153 154 155 156 157 158 159 160 161 162 163 164 166 167 167 168 169 170 171 172 173 174 175 176 177 178 179 180 181 182 183 184 185 186 187 188 189 190 191 192
Part No.
GM57276 GM57265 GM57268 GM15921 GM57267 GM15991 X GM15514 GM14481 GM14527 X GM14529 GM14530 GM15972 GM15962 GM57690 GM15138 GM31439 GM15987 GM50474 GM31440 GM14571 GM15998 GM15884 GM21609 GM21616 GM14519 GM15528 GM57278 GM15237 GM16041 GM22044 GM57764 GM57273 GM57272 GM57274 GM57271 GM57578 GM57264 GM57263 GM15003 GM15252 GM31447 GM57258 GM57689 GM57687
Description
Coupling, cross Plate, laminate Bushing Holder, plunger (service only) Washer, coupling Washer Plate, q-set Pump fuel Rivet, screw Washer Plate kit, laminate Washer, sealing Washer, sealing Bolt w/washer Bolt Coupling kit Bolt w/washer Bolt, w/washer Nut, jam Washer head Washer, coupling (use GM50474) Washer Key, woodruff Seal O-ring O-ring O-ring O-ring Coupling assembly Plug, screw Bearing, roller Gasket kit Pointer Nut, flange Washer, coupling Bolt, short Bolt, long Nut, self-locking Screw O-ring Spring, valve Ball, steel Body, valve Band Band Bolt, eye
Qty. Var. 3 1 14 8 8 8 2 1 1 2 3 1 17 6 2 1 1 8 3 1 1 1 1 1 1 2 1 2 8 1 1 2 1 1 2 2 6 2 1 1 1 1 1 1 1 1 1
89
Group 61.6: Injection Pump, Right, continued
6259_61.6_3
90
TP-6259
7/07
Group 61.6: Injection Pump, Right, continued Item
Part No.
Description
1 GM57822 Pump assembly, injection 102 TBD Case, injection pump 103 GM57759 Camshaft 104 TBD Rack 105 GM57760 Plunger assembly 106 GM57761 Pin, knock 107 GM57820 Valve assembly, delivery 108 GM31443 Pinion 109 GM15904 Tappet 110 GM37164 Holder, valve 111 GM15896 Seat 112 GM15897 Seat, lower spring 113 GM31448 Tappet assembly, roller 114 GM15888 Spring 115 GM21585 Spring, valve 116 GM31453 Stopper 117 GM22052 Cover, front 118 GM22041 Cover, rear 119 GM15872 Center bearing 120 GM15889 O-ring 121 GM57260 Bushing, rack 122 GM15873 Bolt, barrel 123 GM15885 Bolt, barrel 124 GM15004 Washer, barrel 125 GM15874 Pin 126 GM14489 Cap, sealing 127 GM15883 Wire 128 GM15001 Seal 129 GM57262 Valve assembly, check 130 GM57259 Bellows 131 GM31444 Bolt, deflector 132 GM57261 Bolt 133 GM22043 Screw, set 134 GM15891 Shim, T = 0.50 mm 135 GM15892 Shim, T = 0.10 mm 136 GM15893 Shim, T = 0.15 mm 137 GM15894 Shim, T = 0.50 mm 138 GM15875 Shim, barrel, T = 0.80 mm 139 GM15876 Shim, barrel, T = 0.90 mm 140 GM15877 Shim, barrel, T = 1.00 mm 141 GM15878 Shim, barrel, T = 1.10 mm 142 GM15879 Shim, barrel, T = 1.30 mm 143 GM57687 Bolt, eye 144 GM15882 Bolt, eye 145 GM57275 Flywheel AR As Required X Part is not sold separately.
TP-6259 7/07
Qty. Var. 4 1 1 1 1 8 8 8 8 8 8 8 8 8 8 8 8 1 1 1 24 2 8 8 16 9 9 1 1 1 1 16 2 1 AR AR AR AR AR AR AR AR AR 1 2 1
Item 146 147 148 149 150 151 152 153 154 155 156 157 158 159 160 161 162 163 164 165 166 167 167 168 169 170 171 172 173 174 175 176 177 178 179 180 181 182 183 184 185 186 187 188 189
Part No.
GM57266 GM57276 GM57265 GM57268 GM57268 GM57267 GM57258 X GM57821 GM14481 GM14527 GM57689 GM14529 GM14530 GM15972 GM15962 GM57690 GM15138 GM15973 GM15991 GM15987 GM50474 GM31440 GM14571 GM15998 GM15884 GM21609 GM21616 GM14519 GM15528 GM57278 GM15237 GM16041 GM22044 GM57764 GM57273 GM57272 GM57274 GM57271 GM57578 GM57264 GM57263 GM15003 GM15252 GM31447
Description
Coupling Coupling, cross Plate, laminate Bushing Bushing Washer, coupling Band Plate, q-set Bracket Rivet, screw Washer Band Washer, sealing Washer, sealing Bolt w/washer Bolt Coupling assembly Bolt w/washer Bolt Washer Nut, jam Washer head Washer, coupling (use GM50474) Washer Key, woodruff Seal O-ring O-ring O-ring O-ring Coupling kit Plug, screw Bearing, roller Gasket kit Pointer Nut, flange Washer, coupling Bolt, short Bolt, long Nut, self-locking Screw O-ring Spring, valve Ball, steel Body, valve
Qty. Var. 4 1 1 14 4 4 8 1 1 1 2 3 1 17 4 2 1 1 8 3 2 1 1 1 1 1 1 2 1 2 8 1 1 2 1 1 2 2 6 2 1 1 1 1 1 1
91
Group 61.7: Injection Pump, Left
6259_61.7
92
TP-6259
7/07
Group 61.7: Injection Pump, Left, continued Item Part No. 1 1 101 101 102 102 103 104 104 105 105 106 107 108 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145
GM31717 GM37268 GM22065 GM37262 GM31711 GM37269 GM31712 GM22053 GM37264 GM31713 — — GM22062 GM22042 GM31443 GM15904 GM22061 GM15896 GM15897 GM31448 GM15888 GM21585 GM31453 GM22052 GM22041 GM15872 GM15889 GM15898 GM15873 GM15885 GM15004 GM15874 GM14489 GM15883 GM15001 GM31445 GM15890 GM15903 GM31444 GM15900 GM22043 GM15891 GM15892 GM15893 GM15894 GM15875 GM15876 GM15877 GM15878 GM15879 GM31718 GM15882 GM31451
TP-6259 7/07
Description
Pump assembly, injection Pump assembly, injection Block, twin plunger Block, twin plunger Case, injection pump Case, injection pump Camshaft Rack Rack Plunger assembly Not sold separately Not sold separately Valve assembly, delivery Pinion Pinion Tappet Holder, valve Seat Seat Tappet assembly, roller Spring Spring, valve Stopper Cover, front Cover, rear Center bearing O-ring Bushing, rack Bolt, barrel Bolt, barrel Washer, barrel Pin Cap, sealing Wire Seal Valve, check Bellows Bolt, deflector Bolt, deflector Bolt Screw, set Shim, T = 0.50 mm Shim, T = 0.10 mm Shim, T = 0.15 mm Shim, T = 0.50 mm Shim, barrel, T = 0.80 mm Shim, barrel, T = 0.90 mm Shim, barrel, T = 1.00 mm Shim, barrel, T = 1.10 mm Shim, barrel, T = 1.30 mm Bolt, eye Bolt, eye Flywheel
1
1 1 1 1 1 8 8 8 8
8 8 8 8 8 8 8 8 1 1 1 24 2 8 8 16 9 9 1 1 1 2 16 2 1 I 1 1 1 1 1 1 1 1 1 2 1
Qty. Var.
2 1 1 1 1 1 8 8 8
8 8 8 8 8 8 8 8 8 1 1 1 24 2 8 8 16 9 9 1 1 1 2 16 2 1 I 1 1 1 1 1 1 1 1 1 2 1
Item Part No. 146 146 147 148 149 150 151 152 152 154 155 156 157 158 159 160 161 162 163 164 165 166 167 168 169 170 171 172 173 174 175 176 177 178 179 180 181 182 183 184 185 186 186 187 187 188 189 190 191 192 193 194
GM31715 GM37265 GM31452 GM15908 GM15911 GM15912 GM15910 GM15566 GM22045 GM15514 GM14481 GM14527 GM14528 GM14529 GM14530 GM15972 GM15962 GM15976 GM15138 GM15973 GM15991 GM15987 GM15181 GM14571 GM15998 GM15884 GM21609 GM21616 GM14519 GM15528 GM15917 GM15237 GM16041 GM22044 GM15921 GM22059 GM31719 GM22060 GM22057 GM22045 GM31716 GM31454 GM37266 GM31441 GM37267 GM22038 GM31447 GM15252 GM15003 GM14506 GM31446 GM15171
Description
Coupling Coupling Coupling, cross Plate, laminate Bushing Bushing Washer, coupling Plate Plate Pump fuel Rivet, screw Washer Washer, sealing Washer, sealing Washer, sealing Bolt w/washer Bolt Bolt w/washer Bolt w/washer Bolt w/washer Washer Nut, jam Washer, spring Washer Key, woodruff Seal O-ring O-ring O-ring O-ring Bolt, eye Plug, screw Bearing, roller Gasket kit Holder, plunger (service only) Nut, flange Washer, coupling Bolt Bolt Plate Plate kit Coupling assembly Coupling assembly Coupling kit Coupling kit Pointer Body, valve Ball, steel Spring, valve O-ring Screw Nut, jam
1
1
1 12 4 4 8 4 1 2 3 16 1 6 2 1 4 8 3 3 1 1 1 1 1 2 1 2 8 1 1 2 1 1 2 2 6 2 4 1 1 1 1 1 1 1 1 1 1
Qty. Var.
2
1 1 12 4 4 8 4 1 2 3 16 1 6 2 1 4 8 3 3 1 1 1 1 1 2 1 2 8 1 1 2 1 1 2 2 6 2 4 1 1 1 1 1 1 1 1 1 1
93
Group 61.7: Injection Pump, Left, continued
6259_61.7_2
94
TP-6259
7/07
Group 61.7: Injection Pump, Left, continued Item
Part No.
Description
1 GM57765 Pump assembly, injection 101 GM57758 Block, twin plunger 102 TBD Case, injection pump 103 GM57759 Camshaft 104 TBD Rack 105 GM57760 Plunger assembly 106 GM57761 Pin, knock 107 X Valve assembly, delivery 108 GM31443 Pinion 109 GM15904 Tappet 110 GM37164 Holder, valve 111 GM15896 Seat 112 GM15897 Seat 113 GM31448 Tappet assembly, roller 114 GM15888 Spring 115 GM21585 Spring, valve 116 GM31453 Stopper 117 GM22052 Cover, front 118 GM22041 Cover, rear 119 GM15872 Center bearing 120 GM15889 O-ring 121 GM57260 Bushing, rack 122 GM15873 Bolt, barrel 123 GM15885 Bolt, barrel 124 GM15004 Washer, barrel 125 GM15874 Pin 126 GM14489 Cap, sealing 127 GM15883 Wire 128 GM15001 Seal 129 GM57262 Valve assembly, check 130 GM57259 Bellows 131 GM31444 Bolt, deflector 132 GM57261 Bolt, flange 133 GM22043 Screw, set 134 GM15891 Shim, T = 0.50 mm 135 GM15892 Shim, T = 0.10 mm 136 GM15893 Shim, T = 0.15 mm 137 GM15894 Shim, T = 0.50 mm 138 GM57762 Shim, barrel, T = 0.50 mm 139 GM57763 Shim, barrel, T = 0.60 mm 140 GM57688 Shim, barrel, T = 0.70 mm 141 GM15875 Shim, barrel, T = 0.80 mm 142 GM15878 Shim, barrel, T = 1.10 mm 143 GM15877 Shim, barrel, T = 1.00 mm 144 GM15882 Bolt, eye 145 GM57275 Flywheel 146 GM57266 Coupling X Part is not sold separately.
TP-6259 7/07
Qty. Var. 3 1 1 1 1 1 8 8 8 8 8 8 8 8 8 8 8 8 1 1 1 24 2 8 8 16 9 9 1 1 1 1 16 2 1 4 1 1 2 1 1 1 16 1 1 2 1 1
Item 147 148 149 150 151 152 153 154 155 156 157 158 159 160 161 162 163 164 166 167 167 168 169 170 171 172 173 174 175 176 177 178 179 180 181 182 183 184 185 186 187 188 189 190 191 192
Part No.
GM57276 GM57265 GM57268 GM15921 GM57267 GM15991 X GM15514 GM14481 GM14527 X GM14529 GM14530 GM15972 GM15962 GM57690 GM15138 GM31439 GM15987 GM50474 GM31440 GM14571 GM15998 GM15884 GM21609 GM21616 GM14519 GM15528 GM57692 GM15237 GM16041 GM22044 GM57764 GM57273 GM57272 GM57274 GM57271 GM57578 GM57264 GM57263 GM15003 GM15252 GM31447 GM57258 GM57689 GM57687
Description
Coupling, cross Plate, laminate Bushing Holder, plunger (service only) Washer, coupling Washer Plate, q-set Pump fuel Rivet, screw Washer Plate kit, laminate Washer, sealing Washer, sealing Bolt w/washer Bolt Coupling kit Bolt w/washer Bolt, w/washer Nut, jam Washer head Washer, coupling (use GM50474) Washer Key, woodruff Seal O-ring O-ring O-ring O-ring Coupling assembly Plug, screw Bearing, roller Gasket kit Pointer Nut, flange Washer, coupling Bolt, short Bolt, long Nut, self-locking Screw O-ring Spring, valve Ball, steel Body, valve Band Band Bolt, eye
Qty. Var. 3 1 14 8 8 8 2 1 1 2 3 1 17 6 2 1 1 8 3 1 1 1 1 1 1 2 1 2 8 1 1 2 1 1 2 2 6 2 1 1 1 1 1 1 1 1 1
95
Group 61.7: Injection Pump, Left, continued
6259_61.7_3
96
TP-6259
7/07
Group 61.7: Injection Pump, Left, continued Item
Part No.
Description
1 GM57818 Pump assembly, injection 102 TBD Case, injection pump 103 GM31712 Camshaft 104 TBD Rack 105 GM57760 Plunger assembly 106 GM57761 Pin, knock 107 GM57820 Valve assembly, delivery 108 GM31443 Pinion 109 GM15904 Tappet 110 GM37164 Holder, valve 111 GM15896 Seat 112 GM15897 Seat, lower spring 113 GM31448 Tappet assembly, roller 114 GM15888 Spring 115 GM21585 Spring, valve 116 GM31453 Stopper 117 GM22052 Cover, front 118 GM22041 Cover, rear 119 GM15872 Center bearing 120 GM15889 O-ring 121 GM57260 Bushing, rack 122 GM15873 Bolt, barrel 123 GM15885 Bolt, barrel 124 GM15004 Washer, barrel 125 GM15874 Pin 126 GM14489 Cap, sealing 127 GM15883 Wire 128 GM15001 Seal 129 GM57262 Valve assembly, check 130 GM57259 Bellows 131 GM31444 Bolt, deflector 132 GM57261 Bolt 133 GM22043 Screw, set 134 GM15891 Shim, T = 0.50 mm 135 GM15892 Shim, T = 0.10 mm 136 GM15893 Shim, T = 0.15 mm 137 GM15894 Shim, T = 0.50 mm 138 GM15875 Shim, barrel, T = 0.80 mm 139 GM15876 Shim, barrel, T = 0.90 mm 140 GM15877 Shim, barrel, T = 1.00 mm 141 GM15878 Shim, barrel, T = 1.10 mm 142 GM15879 Shim, barrel, T = 1.30 mm 143 GM31714 Bolt, eye 144 GM15882 Bolt, eye 145 GM57275 Flywheel AR As Required X Part is not sold separately.
TP-6259 7/07
Qty. Var. 4 1 1 1 1 8 8 8 8 8 8 8 8 8 8 8 8 1 1 1 24 2 8 8 16 9 9 1 1 1 1 16 2 1 AR AR AR AR AR AR AR AR AR 1 2 1
Item 146 147 148 149 150 151 152 153 154 155 156 157 158 159 160 161 162 163 164 165 166 167 167 168 169 170 171 172 173 174 175 176 177 178 179 180 181 182 183 184 185 186 187 188 189
Part No.
GM57266 GM57276 GM57265 GM57268 GM57268 GM57267 GM57258 X GM57821 GM14481 GM14527 GM57689 GM14529 GM14530 GM15972 GM15962 GM57690 GM15138 GM15973 GM15991 GM15987 GM50474 GM31440 GM14571 GM15998 GM15884 GM21609 GM21616 GM14519 GM15528 GM57692 GM15237 GM16041 GM22044 GM57764 GM57273 GM57272 GM57274 GM57271 GM57578 GM57264 GM57263 GM15003 GM15252 GM31447
Description
Coupling Coupling, cross Plate, laminate Bushing Bushing Washer, coupling Band Plate, q-set Bracket Rivet, screw Washer Band Washer, sealing Washer, sealing Bolt w/washer Bolt Coupling assembly Bolt w/washer Bolt Washer Nut, jam Washer head Washer, coupling (use GM50474) Washer Key, woodruff Seal O-ring O-ring O-ring O-ring Coupling kit Plug, screw Bearing, roller Gasket kit Pointer Nut, flange Washer, coupling Bolt, short Bolt, long Nut, self-locking Screw O-ring Spring, valve Ball, steel Body, valve
Qty. Var. 4 1 1 14 4 4 8 1 1 1 2 3 1 17 4 2 1 1 8 3 2 1 1 1 1 1 1 2 1 2 8 1 1 2 1 1 2 2 6 2 1 1 1 1 1 1
97
Group 61.8: Fuel Feed Pump
116 116
116
6259_61.8
Item Part No. 1 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117
98
GM15514 GM15532 GM15533 GM15534 GM15535 GM15536 GM15537 GM15538 GM15539 GM15540 GM15541 GM15542 GM15543 GM15544 GM15545 GM15513 GM14530 GM15546
Description
Pump, fuel Housing Piston Spring, piston Plug Tappet assembly Roller Pin Guide Valve Spring Plug Ring, snap Pump, priming Eyebolt Eyebolt Washer, sealing Adapter
Qty. Var. 1 1 1 1 1 1 1 1 1 2 4 4 3 1 1 1 1 5 2
TP-6259 7/07
Group 61.8: Fuel Feed Pump
6259_61.8_2
Item 1 101 102 103 104 105 106 107 108 109 110 111
TP-6259 7/07
Part No.
GM14871 GM57579 GM57580 GM57581 GM57582 GM57583 GM36882 GM57584 GM36884 GM57585 GM57586 GM57587
Pump, priming Cylinder Valve, check Bushing Adapter O-ring O-ring Gasket Pump, priming Bolt, eye Gasket Bolt, eye
Description
Qty. Var. 2 2 2 4 2 2 2 2 2 2 2 8 2
99
Group 62.1: Fuel Filter Piping 32 37 14
1 30
1 2
2
32
17
15
2
2 18
16
4 3
30 5
13 13 19
11 12
4
9
3
10 36
7 35 34
5 6
2
8
28 29
2 1
2 31
30
37
1 2
31
31
23
24
31
21 22 20
26
7
27
30
30
34
32
33
25 27 6259_62.1
Item Part No. 1 2 3 4 5 6 6 7 8 9 10 11 12 13 14 15 16 17 17 18 18 19
100
GM15234 GM14530 GM21900 GM15151 GM15154 GM21898 GM37169 GM15140 GM21662 GM22029 GM21587 GM21896 GM22127 GM16029 GM22095 GM15180 GM22017 GM22020 GM37270 GM22015 GM37271 GM21905
Description
Eyebolt Washer, sealing Bracket, fuel filter Bolt w/washer Bolt w/washer Stay, pipe Stay, pipe Bolt w/washer Label, caution Pipe Connector Connector Connector Connector Bolt Washer, spring Pipe, fuel Pipe, fuel Pipe, fuel Pipe, fuel Pipe, fuel Pipe, fuel
1
4 8 2 6 8 2 4 1 1 1 1 1 2 2 2 1 1 1 1
Qty. Var.
2
4 8 2 6 8 2 4 1 1 1 1 1 2 2 2 1 1 1
Item Part No. 19 20 20 21 22 22 23 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37
GM37173 GM22018 GM37272 GM21825 GM22019 GM37273 GM22016 GM37274 GM21903 GM15960 GM15181 GM15139 GM22014 GM15150 GM15599 GM15600 GM15142 GM15956 GM15174 GM15179 GM15164 GM15803
Description
Pipe, fuel Pipe, fuel Pipe, fuel Spacer Pipe, fuel Pipe, fuel Pipe, fuel Pipe, fuel Stay, pipe Bolt Washer, spring Bolt w/washer Stay, fuel pipe Bolt w/washer Clamp Seat Bolt w/washer Bolt Washer, plain Washer, spring Nut Spacer
1 1 1 1 1 3 3 3 4 1 1 6 8 2 2 6 2 2 2
Qty. Var.
2
1 1 1 1 1 3 3 3 4 1 1 6 8 2 2 6 2 2 2
TP-6259 7/07
Group 62.1: Fuel Filter Piping
6259_62.1_2
Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14
Part No.
GM15179 GM15164 GM21896 GM16029 GM22095 GM15180 GM22017 GM37270 GM37271 GM37173 GM37272 GM21825 GM37273 GM37274
TP-6259 7/07
Description
Washer, spring Nut Connector Connector Bolt Washer, spring Pipe, fuel Pipe, fuel Pipe, fuel Pipe, fuel Pipe, fuel Spacer Pipe, fuel Pipe, fuel
Qty. Var. 3 2 2 1 2 2 2 1 1 1 1 1 1 1 1
Item 15 16 17 18 19 20 21 22 23 24 25 26 27
Part No.
GM21903 GM15960 GM15181 GM15139 GM57767 GM15150 GM15599 GM21587 GM15142 GM15956 GM15174 GM22029 GM22127
Description
Stay, pipe Bolt Washer, spring Bolt w/washer Stay, fuel pipe Bolt Clamp Connector Bolt w/washer Bolt Washer, plain Pipe Connector
Qty. Var. 3 3 3 3 4 1 1 8 1 2 2 6 1 1
101
Group 62.1: Fuel Filter Piping, continued Feed Pump Line
6259_62.1_3
Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
102
Part No.
GM57826 GM16029 GM57827 GM15180 GM34247 GM57828 GM15178 GM14790 GM57829 GM21627 GM57830 GM15231 GM15236 GM14532 GM57831 GM15119
Description
Connector, fuel Connector Bolt Washer, spring Pump, feed Bolt Washer, spring Connector Connector Washer, sealing Pipe, fuel Connector Bolt, eye Washer, sealing Pipe Bolt
Qty. Var. 4 1 1 2 2 1 2 2 1 1 2 1 1 1 2 1 1
Item 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
Part No.
GM15180 GM57832 GM57833 GM14531 GM15140 GM57834 GM57831 GM15112 GM57835 GM57836 GM15180 GM57837 GM22127 GM21587 GM22029
Description
Washer, spring Pipe, fuel Bolt, eye Washer, sealing Bolt Pipe, fuel Pipe Bolt Pipe, fuel Bolt Washer, spring Pipe, fuel Connector Connector Pipe
Qty. Var. 4 1 1 1 3 2 1 2 1 1 2 2 1 1 1 1
TP-6259 7/07
Group 62.1: Fuel Filter Piping, continued Injection Pump Line
6259_62.1_4
Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Part No.
GM57838 GM14530 GM14871 GM15975 GM57839 GM15234 GM14530 GM57836 GM15180 GM57840 GM14530 GM57342 GM15108 GM15180 GM57841 GM14530
TP-6259 7/07
Description
Pipe, fuel Washer, sealing Pump, priming Bolt w/washer Pipe, fuel Bolt, eye Washer, sealing Bolt Washer, spring Pipe, fuel Washer, sealing Spacer Bolt Washer, spring Pipe, fuel Washer, sealing
Qty. Var. 4 1 2 2 4 1 1 4 1 1 1 2 1 1 1 1 2
Item 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
Part No.
GM57842 GM14530 GM57836 GM15180 GM57843 GM14530 GM57844 GM15961 GM15181 GM34323 GM15957 GM15179 GM15164 GM37173 GM21825
Description
Pipe, fuel Washer, sealing Bolt Washer, spring Pipe, fuel Washer, sealing Stay, pipe Bolt Washer, spring Pipe, fuel fr Bolt Washer, spring Nut Pipe, fuel Spacer
Qty. Var. 4 1 2 2 2 1 2 2 4 4 12 6 6 4 1 1
103
Group 62.2: Fuel Filter
6259_62.2
Item Part No. 1 101 102 103 104
104
GM21741 GM14930 GM13947 GM14609 GM14527
Description
Filter assembly Bracket assembly Filter, fuel Plug, air Washer
Qty. Var. 1 2 2 4 4 4
TP-6259 7/07
Group 62.2: Fuel Filter
6259_62.2_2
Item 1 101 102 103 104 2 3 4 5 6 7 8 8 9 10
TP-6259 7/07
Part No.
GM21741 GM14527 GM14609 GM13947 GM14930 GM15234 GM57824 GM14530 GM21900 GM15151 GM15154 GM37169 GM57825 GM15140 GM21662
Description
Filter assembly Washer Plug, air Filter, fuel Bracket assembly Bolt, eye Joint Washer, sealing Bracket, fuel filter Bolt Bolt Stay, pipe Stay, pipe Bolt Label, caution
2
2 4 4 4 2 4 8 2 6 8 2 4 1
Qty. Var.
3
2 4 4 4 2 2 2 8 2 6 8 2 4 1
105
Group 63.1: Governor Control
6259_63.1
Item Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 13 14 15 16 17 18
106
GM21906 GM15178 GM15868 GM21624 GM15109 GM15107 GM15180 GM15127 GM37275 GM21626 GM21676 GM21677 GM21909 GM37178 GM21910 GM21911 GM15173 GM21637 GM21674
Description
Bolt Washer, spring Cover O-ring Bolt Bolt Washer, spring Bolt Nut Bolt Joint, ball Joint, ball Lever, throttle Lever, throttle Bracket, proact Plate, proact Washer, plain Mount Spacer
1
4 4 1 1 3 1 4 1 1 1 1 1 1 1 1 4 8 4
Qty. Var.
2
4 4 1 1 3 1 4 1 1 1 1 1 1 1 1 4 8 4
Item Part No. 19 20 20 21 22 23 24 25 26 27 27 28 29 30 31 32 33 33 34
GM22087 GM31469 GM37279 GM21908 GM15531 GM15985 GM15178 GM15163 GM31483 GM31464 GM21678 GM22021 GM31720 GM15001 GM31470 GM15178 GM31721 GM37183 GM15100
Description
Washer Bolt, w/washer Bolt, w/washer Nut, lock Nut, lock Nut Washer, spring Nut Bolt Actuator, proact Actuator, proact Cap, proact Controller Seal Wire, seal Washer, spring Lever Lever Bolt
1
4 4 4 2 1 2 2 1 1 1 1 1 1 4 1 2
Qty. Var.
2
4 4 4 2 1 2 2 1 1 1 1 1 1 4 1 2
TP-6259 7/07
Group 63.1: Governor Control
6259_63.1_2
Item Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 15 16 17 18 19 20 21
GM21599 GM62222 GM21981 GM14463 GM15001 GM15868 GM21624 GM15109 GM15107 GM15110 GM15180 GM15127 GM15178 GM52476 GM57698 GM21626 GM21676 GM21677 GM31420 GM34252 GM14463 GM15001
TP-6259 7/07
Description
Cable, pickup Controller Pipe, oil Wire, seal Seal Cover O-ring Bolt Bolt Bolt Washer, spring Bolt Washer, spring Nut, lock Rod Rod Joint, ball Joint, ball Nut, self-locking Nut, lock Wire, seal Seal
3
1 1 1 1 1 1 1 1 1 2 4 1 1 1 1 1 1 2 1 1 1
Qty. Var.
4
1 1 1 1 1 1 1 1 1 2 4 1 1 1 1 1 1 2 1 1 1
Item Part No. 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41
GM21906 GM57699 GM21910 GM57700 GM37183 GM15173 GM15178 GM21637 GM21674 GM22087 GM31469 GM15178 GM21908 GM31483 GM52476 GM14463 GM15001 GM31464 GM22021 GM31302
Description
Bolt Lever, throttle Bracket, proact Plate, proact Lever Washer, plain Washer, spring Mount Spacer Washer Bolt Washer, spring Nut, lock Bolt Nut, lock Wire, seal Seal Actuator, proact Cap, proact Pickup, magnetic
3
4 1 1 1 1 4 4 8 4 4 4 4 4 1 1 1 1 1 1 1
Qty. Var.
4
4 1 1 1 1 4 4 8 4 4 4 4 4 1 1 1 1 1 1 1
107
Group 63.2: Boost Sensor
6259_63.2
Item Part No.
Description
1
Qty. Var.
2
1
GM15116
Bolt
2
2
2
GM15140
Bolt w/washer
2
2
3
GM15175
Washer
2
2
4
GM15180
Washer, spring
2
2
5
GM15230
Connector
3
3
6
GM15246
Plug, tapered
2
2
7
GM21655
Mount
1
1
8
GM21744
Sensor, boost
1
1
9
GM22023
Cover
1
1
10
GM31722
Bracket
1
1
11
GM31723
Pipe, boost
1
1
12
GM31724
Pipe, flexible
1
12
GM37277
Pipe, flexible
13
GM22082
Connector
1
1
14
GM21730
Gasket
1
1
15
GM15150
Bolt w/washer
2
2
108
1
TP-6259
7/07
Group 63.2: Boost Sensor
6259_63.2_2
Item
TP-6259
7/07
Part No.
Description
Qty. Var. 3
1
GM21655
Mount
1
2
GM15180
Washer, spring
2
3
GM15230
Connector
3
4
GM15246
Plug, tapered
2
5
GM57768
Connector
2
6
GM15175
Washer
4
7
GM15140
Bolt
2
8
GM15150
Bolt
1
9
GM21744
Sensor, boost
1
10
GM22023
Cover
1
11
GM31722
Bracket, boost
1
12
GM31723
Pipe, boost
1
13
GM37277
Pipe, flexible
1
14
GM22082
Connector
1
15
GM15116
Bolt
2
109
Group 66: Starter Parts without items numbers are not supplied separately.
Parts in the illustration marked with “a” are available in item 124.
6259_66
Item Part No. 1 2 101 102 103 104 105 106 107 108 109 110 111 112 113
110
GM21913 GM15152 GM21590 GM21641 GM21640 GM21591 GM22086 GM21592 GM22085 GM22084 GM21639 GM21642 GM21648 GM21593 GM21645
Description
Starter Bolt w/washer Armature Bearing, ball Bearing, ball Coil, field Terminal Bracket Metal Shaft Bearing, ball Stopper, pinion Ring, clip Stopper clutch assembly Housing
Qty. Var. 1 2 6 2 2 2 2 2 2 2 2 2 2 2 2 2
Item Part No. 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128
GM21644 GM21643 GM21601 GM21594 GM21647 GM21595 GM21646 GM21652 GM21589 GM21597 GM22083 GM21649 GM21650 GM21651 GM21596
Description
Bracket Yoke assembly Switch assembly Bracket Spring, brush Holder, brush Brush Plate Bolt Switch Kit, seal Washer Washer Washer Washer
Qty. Var. 1 2 2 2 2 8 2 8 8 4 2 2 2 4 2 4
TP-6259 7/07
Group 68.1: Alternator Mounting
6259_68.1
Item Part No.
Description
1
GM21918
Bracket, alternator
1
GM57701
Bracket, alternator
2
GM15108
3
1
Qty. Var. 2
1
1
Bolt
2
2
GM15109
Bolt
1
4
GM15180
Washer, spring
5
GM21919
6
GM15109
7
3
Item Part No.
Description
11
GM15114
Bolt
1
11
GM15118
Bolt
2
12
GM15180
1
1
13
5
5
5
Bracket, alternator
1
1
Bolt
1
1
GM15110
Bolt
1
1
8
GM21743
Rod, adjusting
1
801
GM15172
Nut
1
1
802
GM21638
Nut, lock
1
1
803
GM15851
Rod
1
804
GM14951
Rod
1
805
GM14986
Rod, adjusting
1
805
GM34348
Rod, adjusting
9
GM14469
Bolt, alternator
9
GM57702
Bolt, alternator
10
GM14468
Spacer, alternator
TP-6259
7/07
1
3
1
1
Washer, spring
3
3
3
GM21917
V-belt, alternator
1
1
1
14
GM21920
Cover, alternator
1
1
14
GM37186
Cover, alternator
1
1
1
15
GM15140
Bolt w/washer
2
2
2
1
16
GM15174
Washer, plain
2
2
2
17
GM21914
Cover, belt
1
1
17
GM37187
Cover, belt
1
1
1
18
GM21915
Stay, cover
2
2
2
1
1
19
GM15150
Bolt w/washer
2
2
2
1
1
20
GM21916
Stay, cover
1
1
1
21
GM15139
Bolt w/washer
3
3
21
GM15118
Bolt w/washer
22
GM15174
Washer, plain
2
2
2
2
23
GM14966
Pulley, alternator
1
1
1
1
24
GM15192
Key, woodruff
1
1
1
1 2
1
Qty. Var. 2
1
2
1
1
3
111
Group 68.2: Alternator Parts without items numbers are not supplied separately.
1
6259_68.2
Item Part No. 1 101 102 103 104 105 106 107 108 109
112
GM14483 GM15092 GM15093 GM15090 GM15094 GM15091 GM15135 GM15099 GM15170 GM15089
Description
Alternator Nut, set Pulley Screw, set Bracket Screw, set Bearing Rotor assembly Bearing Stator
1
1 1 1 1 1 1 1 1 1 1
Qty. Var.
2
1 1 1 1 1 1 1 1 1 1
Item Part No. 110 111 112 113 114 2 201 202 203 3
GM15095 GM15098 GM15096 GM15097 GM15952 GM14635 GM15574 GM15575 GM21675 GM14618
Description
Bracket Regulator Brush Rectifier Nut, set Connector Body, connector Plug Holder, rear Connector
1
1 1 2 1 1 1 1 2 1 1
Qty. Var.
2
1 1 2 1 1 1 1 2 1
TP-6259 7/07
Group 71: Turning Gear
6259_71
Item Part No.
TP-6259
7/07
Description
Qty. Var. 1
1
GM21921
Gear, turning
1
2
GM15853
Flange
1
3
GM15149
Bolt w/washer
2
4
GM15175
Washer
2
5
GM14952
Plate, caution
1
113
Group 87: Stop System
11
16 See Group 61.2
1
12
6 14 13 10 12 9 3 7
13 15 6 6
4 5
8
2
6259_87
Item Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
114
GM21598 GM15955 GM15108 GM15174 GM15179 GM15162 GM15180 GM21923 GM22035 GM21922 GM15101 GM14991 GM14998 GM14999 GM14555 GM22089
Description
Solenoid, stop Bolt Bolt Washer, plain Washer, spring Nut Washer, spring Bracket Plate, solenoid Adapter Bolt Follower Cushion, rubber Spacer Washer Bolt
Qty. Var. 1 1 3 2 3 3 9 2 1 1 1 4 2 8 4 4 1
TP-6259 7/07
Group 87: Stop System
6259_87_2
Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
TP-6259 7/07
Part No.
GM57703 GM57704 GM31499 GM14522 GM15162 GM31500 GM14556 GM14523 GM57705 GM15256 GM16017 GM14608 GM15144 GM15177 GM14991 GM57706 GM15154 GM15108 GM14522 GM15162 GM15180 GM21923 GM22035 GM57707 GM15101 GM22089 GM15177 GM14991 GM14998 GM14999 GM14555
Description
Solenoid, runoff Bracket L-joint Nut, lock Nut L-joint, left hand thread Nut Rod Lever, stop Bearing, ball Ring, snap Plate, end Bolt Washer, spring Follower Solenoid, runon Bolt Bolt Nut, lock Nut Washer, spring Bracket Plate, solenoid Adapter Bolt Bolt Washer, spring Follower Cushion, rubber Spacer Washer
Qty. Var. 2 1 1 1 2 1 1 1 1 1 2 1 1 1 1 1 1 6 2 1 16 2 1 2 1 8 1 9 1 16 8 8
115
Group 94.1: Overhaul Gasket Kit
6259_94.1
Item Part No. 1 1
116
GM31725 GM37278
Description
Gasket set (includes items 101-- 168) Gasket set (includes items 101-- 168)
1
1
Qty. Var.
2 1
TP-6259 7/07
Group 94.2: Overhaul Gasket Kit
6259_94.2
Item Part No. 1 1
TP-6259 7/07
GM31725 GM37278
Description
Gasket set (includes items 101-- 168) Gasket set (includes items 101-- 168)
1
1
Qty. Var.
2 1 117
Group 94.3: Oil Seal Kit
6259_94.3
Item Part No. 1 1
118
GM31726 GM37189
Description
Kit, oil seal (includes items 101-- 111) Kit, oil seal (includes items 101-- 111)
1
1
Qty. Var.
2 1 TP-6259 7/07
TP-6259 7/07d