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Manitowoc Cranes MACHINE COMPONENT INDEX Date: Mar 19, 2014 Rev: 001 Model Number RT880E (80 U.S. Item 1 Serial Numb
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Manitowoc Cranes
MACHINE COMPONENT INDEX Date: Mar 19, 2014
Rev: 001
Model Number RT880E (80 U.S. Item 1
Serial Number 234356 Part
80051035 80051027 80051026 7718100015 2188910132
2
80009132 80009131 80009130 7718100017 7718100017 2174910207 7718100017
2
3486000212
3
80009567
3
3486000212
4 5
80001799 7053100010
6
2165910022 7718100017
8 8 9
7598100092 7826000641 7598100132 9333104035
Description BOOM BOOM ASSEMBLY HYDRAULIC CYLINDER 7.00" BORE TROMBONE HYDRAULIC CYLINDER 7.00" BORE TELE SHEAVE ASSEMBLY - NYLATRON GUIDE ASSEMBLY - BOOM CABLE (COMPLETE ASSEMBLY) BOOM EXTENSION INSTALLATIONFOLDING OFFSET BOOM EXTENSION ASSEMBLY- FOLDING OFFSET BOOM EXTENSION FLY ASSEMBLY SHEAVE ASSEMBLY (COMPLETE ASSEMBLY) SHEAVE ASSEMBLY (COMPLETE ASSEMBLY) MAST ASSEMBLY (COMPLETE ASSEMBLY) SHEAVE ASSEMBLY (COMPLETE ASSEMBLY) WEIGHT AND CHAIN ASSEMBLY (COMPLETE ASSEMBLY) BOOM EXTENSION INSTALLATIONCARRIER WEIGHT AND CHAIN ASSEMBLY (COMPLETE ASSEMBLY) HOOK BLOCK ASSY-75MT/80T (GJC) BALL ASSEMBLY - OVERHAUL 10 TON SWIVEL (COMPLETE ASSEMBLY) NOSE INSTALLATION - AUXILIARY BOOM SHEAVE ASSEMBLY (COMPLETE ASSEMBLY) KIT - LMI S/S IFLEX 5 SOCKET, 3/4'' OPEN WEDGE KIT INSTALLATION - iFLEX 5 LMI BOOM LWG508 REEL ASSEMBLY - LWG509 CABLE (COMPLETE ASSEMBLY)
I
Page 7 15 19 23 25 27 29 33 35 35 39 35 43 47 43 53 57 59 35 63 65 71 73
Manitowoc Cranes
MACHINE COMPONENT INDEX Date: Mar 19, 2014
Rev: 001
Model Number RT880E (80 U.S. Item
Serial Number 234356 Part
9333101437 9333103565 9333102633 9333102765 9 10 11 12
7826000641 6978100772 7598100004 6978100258
13
7598100050 9333102633 9333102996 9333102765 9333102768
14 14 16
6978100436 80023915 80023913 80004356 6512100973 80004355
17 18
7872800045 80036745 80013133
1
80050994 7576134157
2
80045861
Description ROLLER GUIDE ASSEMBLY BOX ASSEMBLY - JUNCTION FLAG ASSEMBLY - A2B RETAINER (COMPLETE ASSEMBLY) CONNECTOR ASSEMBLY DUMMY PLUG, 2-PIN SOCKET, 3/4'' OPEN WEDGE KIT INSTALLATION - LMI BOOM KIT-LMI AUXILARY BOOM NOSE KIT INSTALLATION - AUXILIARY BOOM NOSE BOOM EXTENSION KIT FLAG ASSEMBLY - A2B RETAINER (COMPLETE ASSEMBLY) BOX ASSEMBLY - JUNCTION CONNECTOR ASSEMBLY DUMMY PLUG, 2-PIN JUNCTION BOX ASSEMBLY 80MM X 75MM, PG9 + 2-PIN EXTENSION INSTALLATION - BOOM LMI CAB KIT INSTALLATION-IFLEX2 LMI CAB KIT, IFLEX2, EXPERT ELECTRICAL SYSTEM INSTALLATION - BOOM/JIB ACTUATOR CONTROL HARNESS ASSEMBLY - BOOM/JIB STOWAGE (COMPLETE ASSEMBLY) HARNESS ASSEMBLY - JIB STOWAGE CONTROL (COMPLETE ASSEMBLY) CONTROL ASSEMBLY LMI-MODIFIED FOR WIND SPEED INDICATOR WIND SPEED INDICATOR KIT SUPERSTRUCTURE TURNTABLE DRIVE INSTALLATION BOX ASSEMBLY - SWING (COMPLETE ASSEMBLY) HYDRAULIC,WATER,ELECTRIC & AC SWIVEL INSTALLATION
II
Page 75 77 79 81 65 85 87 89 93 79 97 81 101 103 107 111 113 117 119 121 123 125 127 133 139
Manitowoc Cranes
MACHINE COMPONENT INDEX Date: Mar 19, 2014
Rev: 001
Model Number RT880E (80 U.S. Item
Serial Number 234356 Part
80045860 7364100165
3
4
80044801 80029637 80029018 80001293 6872100045 80021454 7926100829 7926100830 80020964 7926100831 80018822 7926100820
5 6 6 6 7 7 9
80031828 80026024 2189110023 80042629 7781050602 2197210021 7782191852 6978100727
11
2189210043 7372100287
11
80021450
Description
Page
HYDRAULIC,WATER,ELECTRIC & AC SWIVEL ASSEMBLY SWIVEL ASSEMBLY - 14 PORT HYDRAULIC, WATER AND AIR CONDITIONING (COMPLETE ASSEMBLY) SLIP RING ASSEMBLY ESI SUPERSTRUCTURE RT880E4 HARNESS ASSEMBLY-SS DIODE (MODIFIED) SWITCH ASSEMBLY - PROXIMITY (NORMALLY OPEN) (COMPLETE ASSEMBLY) VALVE INSTALLATION-SS VALVE ASSEMBLY - 4 SECTION MAIN (COMPLETE ASSEMBLY) VALVE ASSEMBLY - SWING, STEER AND BRAKE (COMPLETE ASSEMBLY) DUAL ACCUM CHARGE VALVE VALVE ASSEMBLY - CAB TILT (COMPLETE ASSEMBLY) CWT REMOVAL VALVE VALVE ASSEMBLY - 2 SPEED SWING (COMPLETE ASSEMBLY) MAIN HOIST INSTALLATION HP30-18G HOIST W/ ACC BOLT INSTALLATION - BEARING COUNTERWEIGHT CONTROL LEVER INSTALLATION 3/4" DIA WIRE ROPE 6X37 600 FT MIRROR INSTALLATION - HOIST WIRE ROPE-19MM 35X7-185M KIT INSTALLATION - iFLEX 5 LMI SUPERSTRUCTURE CYLINDER INSTALLATION COUNTERWEIGHT PINNING CYLINDER ASSEMBLY - 3" HOIST PIN REMOVAL (COMPLETE ASSEMBLY) HYDRAULIC LINES INSTALLATION-CAB MAIN AND AUXILIARY HOIST
141
III
143 147 155 163 167 169 175 179 187 193 195 199 203 205 213 219 221 223 225 227 229 231 233 239
Manitowoc Cranes
MACHINE COMPONENT INDEX Date: Mar 19, 2014
Rev: 001
Model Number RT880E (80 U.S. Item 11 13
Serial Number 234356 Part
15 16 17
6258100005 80019813 80019809 80042530 80025025 80047000
18
80027162 80025089 80021445
22
23
80038191 80038151 80037643 80044878 80044879 2189210086 7372100292 80026024 6246100245
25
80035487 7683000610
32 33
80024916 80030601
35
80018267 80043503
1
80058294 80058291
Description BINDER INSTALLATION SWING LOCK INSTALLATION SWING LOCK CAST ASSEMBLY VALVE COVER COMPS INSTALLATION TURNTABLE LOCK PIN INSTALLATION AIR CONDITIONING INSTALLATION (SUPERSTRUCTURE) AIR COND LINES KIT-SS A/C CONDENSER-VERTICAL MOUNT HYDRAULIC LINES INSTALLATION MAIN AND AUXILIARY HOIST (SUPERSTRUCTURE) LIFT CYLINDER & LOWER PIN INSTALLATION CYLINDER ASSEMBLY-12" BORE 3/4 HOLDING VALVE COUNTERWEIGHT INSTALLATION-18000# WITH AUXILIARY HOIST COUNTERWEIGHT ASSEMBLY-18000# WITH AUXILIARY HOIST CYLINDER ASSEMBLY - COUNTERWEIGHT (COMPLETE ASSEMBLY) CYLINDER ASSEMBLY - 3 1/2" CWT REMOVAL (COMPLETE ASSEMBLY) HP30-18G HOIST W/ ACC CABLE ASSEMBLY- AUXILIARY HOIST HI SPEED (COMPLETE ASSEMBLY) 360 SWING LOCK PEDAL INSTL PEDAL ASSEMBLY - FOOT (COMPLETE ASSEMBLY) WASHER BOTTLE INSTALLATION CRANE STAR INSTALLATION-SUPERSTRUCTURE WITHOUT C.E. CONFORMITY TCU AND SAT ANTENNA KIT MIRROR INSTALLATION-AUX HOIST SUPERSTRUCTURE CAB CAB ASSEMBLY - (12V) SUB-ASSEMBLY - CAB STANARD 12V
IV
Page 243 245 247 251 253 257 259 261 269 277 279 283 285 287 291 293 213 307 309 311 313 317 319 321 323 331
Manitowoc Cranes
MACHINE COMPONENT INDEX Date: Mar 19, 2014
Rev: 001
Model Number RT880E (80 U.S. Item
Serial Number 234356 Part
80024013 80003325 80023695 80004174 80007090 80007089 80052793 80040160 80040152 80009865 80058293 80047051 7926100786
2
80047050 80023693 80023681 80024851 80024852 6872100045
3
80005805 7511100028 80023344 80046456 80027499
4 5
80025713 80024119 80023963
Description GLASS DOOR ASSEMBLY SKYLIGHT ASSEMBLY - SLIDING (COMPLETE ASSEMBLY) WINDOW ASSEMBLY - SIDE RH WINDOW ASSEMBLY - REAR (COMPLETE ASSEMBLY) KIT - WIPER SKYLIGHT 12 VOLT WIPER KIT - FRONT 12 VOLT FAN ASSEMBLY-12V (CAB) CAB HVAC INSTALLATION - 12V 12V CAB HVAC KIT SUPERSTRUCTURE CAB - 12V MISCELLANEOUS PARTS INSTALLATION CAB BRACKETS INSTALLATION PEDAL GROUP INSTALLATION VALVE ASSEMBLY - TREADLE ( SWING BRAKE ) (COMPLETE ASSEMBLY) VALVE-BRAKE PEDAL ACOUSTICS INSTALLATION (SG) CAB CRANESTAR INSTALLATION CONTROL SEAT INSTALLATION SINGLE AXIS WITH AUXILIARY HOIST CONTROL SEAT ASSEMBLY SINGLE AXIS WITH AUXILIARY HOIST SWITCH ASSEMBLY - PROXIMITY (NORMALLY OPEN) (COMPLETE ASSEMBLY) SINGLE AXIS CONTROLLER HANDLE ASSEMBLY (W/SOLENOID) HARNESS ASSEMBLY-SEAT SEAT HEATER AND AIR CONDITIONING CONTROL PANEL INSTALLATION HEATER & A/C CTRL PANEL (12V) PLASTIC COVERS INSTALLATION PIN LOCK CABLE INSTALLATION
V
Page 335 339 341 343 345 347 349 351 355 359 361 365 367 371 373 375 377 383 169 389 391 395 397 399 401 403 405
Manitowoc Cranes
MACHINE COMPONENT INDEX Date: Mar 19, 2014
Rev: 001
Model Number RT880E (80 U.S. Item
Serial Number 234356 Part
6
80018094 80005806
7
80022676 80017219 7926101004
14
80040712 7372100250
19 19
80012660 80029241 80024792 80024300 80023421 80023422 80023583 80023710 80023510 80042302 80042415 80046999
26 29 31 1
80039690 80039689 80036376 80036375 80036347 6372100452 7372100235
2 3
80040979 80029118 80057922
Description PEDAL INSTALLATION - BOOM TELESCOPE TREDAL VALVE ASSEMBLY - BI DIRECTIONAL HYDRAULIC PROPORTIONAL REMOTE CONTROL DRIVE CONTROLS INSTALLATION STEERING COLUMN W/ CLUSTER VALVE ASSEMBLY - STEERING CONTROL (COMPLETE ASSEMBLY) CAB TILT INSTALLATION CYLINDER ASSEMBLY - 2 1/2" STEER (COMPLETE ASSEMBLY) REAR CAB COVER INSTALLATION ESI-CAB PANEL ASSEMBLY-FUSE & RELAY HARNESS ASSEMBLY-FUSE & RELAY PANEL PANEL ASSEMBLY-CAB OVERHEAD HARNESS ASSEMBLY-OVERHEAD CAB PANEL PANEL ASSEMBLY-FRONT CONSOLE HARNESS ASSEMBLY-FRONT PANEL CAB HARNESS ASSEMBLY-INTERIOR CAB GRAB HANDLE INSTALLATION CAB INSTALLATION-COMPONENTS HEATER LINES INSTALLATION-CAB LOWERWORKS/CARRIER CARRIER FRAME COMPLETE FRAME ASSEMBLY OUTRIGGER BEAM INSTALLATION OUTRIGGER BEAM ASSEMBLY CYL ASSEMBLY-5.50 JACK CYLINDER ASSEMBLY - OUTRIGGER EXTENSION (COMPLETE ASSEMBLY) CYLINDER ASSEMBLY - 2 1/2" O/R EXTENSION (COMPLETE ASSEMBLY) FENDER AND DECKING INSTALLATION DOOR ASSEMBLY ENGINE HOOD & REAR COVERS INSTALLATION
VI
Page 407 409 411 415 419 421 423 425 431 435 449 453 457 461 465 471 475 477 479 481 483 485 487 489 491 493 497 501 503
Manitowoc Cranes
MACHINE COMPONENT INDEX Date: Mar 19, 2014
Rev: 001
Model Number RT880E (80 U.S. Item
Serial Number 234356 Part
4
80024945 80011898
5 7
6458000573 80007580 2174110022
8 9 10
80049811 80037284 80037283 80025264 80025265
11
80016561 80048878 80028229 7926100911
12
80029392 80011198 80022193 7049101498 9049112794 9049112795 9049112796 9049112570 9049112541 7372100254 7372100255
12
80049322
Description ENGINE HOOD ASSEMBLY OUTRIGGER FLOAT INSTALLATION - RUSSIAN (C.E. CONFORMITY) FLOAT ASSEMBLY - OUTRIGGER HOOKBLOCK TIE-DOWN INSTALLATION MIRROR INSTALLATION REAR VIEW STEP INSTALLATION ESI-CARRIER HARNESS ASSEMBLY-CARRIER HYDRAULIC RESERVOIR INSTALLATION (RUSSIAN) HYDRAULIC RESERVOIR ASSEMBLY (RUSSIAN) HYDRAULIC RETURN FILTER VALVE INSTALLATION-CARRIER WITHOUT DIFFERENTIAL LOCK REAR STEER AXLE LO FAN DRIVE VALVE ASSEMBLY - PARK BRAKE RANGE SHIFT (COMPLETE ASSEMBLY) VALVE ASSY.OUTRIGGER MANIFOLD,SELECTABLE PSI RED'G REAR AXLE INSTALLATIONSTANDARD DIFFERENTIAL AXLE ASSEMBLY - REAR DRIVE STEER WITHOUT DIFFERENTIAL LOCK (COMPLETE ASSEMBLY) DIFF. CARRIER GROUP HOUSING, AXLE GROUP HUB & SHAFT GROUP BRAKE GROUP BRAKE ASSEMBLY GROUP CYLINDER ASSEMBLY - 3 1/2" STEER (COMPLETE ASSEMBLY) CYLINDER ASSEMBLY - 5" LOCKOUT (COMPLETE ASSEMBLY) OUTRIGGER CONTROLLER INSTALLATION
VII
Page 505 507 509 511 513 515 523 539 545 547 549 551 555 559 563 567 569 573 575 579 583 587 589 591 593 595
Manitowoc Cranes
MACHINE COMPONENT INDEX Date: Mar 19, 2014
Rev: 001
Model Number RT880E (80 U.S. Item
13
Serial Number 234356 Part
80049319 6246003053 2189510004 7049101497 9049112790 9049112791 9049112792 9049112554 9049112541 7372100112
14
80022000 80000665 80000613 80000618
15
80000617 80030168 6970100214 7970100070
16
80045043 80045044 80018846 90014184 90022028 90014193 90022032 90022099 90022106
Description OUTRIGGER CONTROLLER ASSEMBLY CABLE ASSEMBLY AXLE INSTALLATION - FRONT STANDARD DIFFERENTIAL AXLE ASSEMBLY - FRONT DRIVE STEER WITHOUT DIFFERENTIAL LOCK (COMPLETE ASSEMBLY) DIFF. CARRIER GROUP HOUSING, AXLE GROUP HUB & SHAFT GROUP BRAKE GROUP 4,SET BRAKE ASSEMBLY GROUP CYLINDER ASSEMBLY - 3 1/2" STEER (COMPLETE ASSEMBLY) BRAKE ASSEMBLY-PARKING DRIVELINE INSTALLATION DRIVE LINE ASSEMBLY WITH CENTER BEARING (COMPLETE ASSEMBLY) DRIVE LINE ASSEMBLY (COMPLETE ASSEMBLY) SLIP SHAFT ASSY TIRE AND WHEEL INSTALLATION TIRE AND WHEEL ASSEMBLY 29.5 X 25 GENERAL (COMPLETE ASSEMBLY) WHEEL ASSEMBLY - 25 X 25.00 (COMPLETE ASSEMBLY) ENGINE INSTALLATION-CUMMINS QSBT3 ENGINE ASSEMBLY-CUMMINS QSBT3 TRANSMISSION CONVERTER HOUSING GROUP CASE, TRANSMISSION GROUP REAR COVER GROUP DRIVE PLATE GROUP TURBINE SHAFT GROUP TORQUE CONVERTER GROUP
VIII
Page 597 599 601 603 605 609 613 617 589 621 623 627 629 631 633 635 637 639 641 645 653 655 659 661 663 665 667
Manitowoc Cranes
MACHINE COMPONENT INDEX Date: Mar 19, 2014
Rev: 001
Model Number RT880E (80 U.S. Item
Serial Number 234356 Part
90014204 90014220 90022110 90017473 90022115 90017474 90014236 90014243 90014250 90014263 90017478 90022121 9904110078 9904110152 90022123 90015402 80011425 7722100061
17
18 19 20 24
80029621 80024057 80025683 80040981 80041326 80023516 80041325 80055060 80040983 80018496 80052288 80047733 2189810075 7437100235
Description PUMP DRIVE GROUP FORWARD & REVERSE GEAR GROUP REVERSE & HIGH SHAFT GROUP FORWARD & 2ND SHAFT GROUP LOW SHAFT GROUP IDLER SHAFT GROUP OUTPUT SHAFT GROUP CHARGE PUMP & REGULATOR GROUP PRESSURE REGULATOR GROUP CHARGE PUMP GROUP ELECTRIC CONTROL & COVER GROUP CONTROL VALVE ASSY. GROUP HI & LOW SHIFT CONTROL GROUP PUMP ADAPTOR GROUP PUMP DRIVE SLEEVE ASSY. GROUP FLANGE GROUP - OUTPUT PUMP ASSEMBLY PUMP ASSEMBLY - 1 SECTION GEAR (COMPLETE ASSEMBLY) ESI ENGINE RT800E4 TIER 3 HARNESS ASSEMBLY-T3 ENGINE CABLE KIT ENGINE RT800ET4 RADIATOR INSTALLATION RADIATOR ASSEMBLY RAD/CAC ASSEMBLY SURGE TANK ASSEMBLY EXHAUST SYSTEM INSTALLATION-T3 AIR INTAKE INSTALLATION T3 AIR CLEANER ASSEMBLY COOLER INSTALLATION-TRANSMISSION OIL OIL COOLER ASSEMBLY FILTER INSTALLATION - TRANSMISSION FILTER ASSEMBLY (COMPLETE ASSEMBLY)
IX
Page 669 671 673 677 681 685 687 691 693 695 697 699 701 703 705 707 709 713 721 727 733 735 739 741 743 745 747 751 753 755 757 759
Manitowoc Cranes
MACHINE COMPONENT INDEX Date: Mar 19, 2014
Rev: 001
Model Number RT880E (80 U.S. Item 25
Serial Number 234356 Part
34 35
80051662 80026820 80051659 80051639 80045216 80023647 80051585 80047876 7576001743 80028277 80029321 80025682 80029320 80023449 80044723 80024611
1 16
6780000010 80052307
26 27 29
31 34
80052278 1 3 6 7 8 18 20
80038627 6829101222 80021457 80021456 6829102873 80031939 80039018
0 1
RT880E4 DEC001 80031108 80031109 80031110
Description AIR CONDITION LINES INSTALLATION-CARRIER A/C HOSE KIT CARRIER A/C COMPRESSOR INSTALLATION FREON COMPRESSOR-12V HYDRAULIC LINES INSTALLATION-CARRIER FUEL TANK INSTALLATION T3 FUEL TANK ASSEMBLY FUEL TANK MOUNTING KIT - OIL COOLER BLOCK HEATER INSTALLATION-QSB 120V BATTERY & DISCONNECT INSTALLATION CABLE KIT BATTERIES FUSE PANEL ASSEMBLY HARNESS ASSEMBLY-ENGINE RELAY PANEL PLATFORM INSTALLATION-HOIST ACCESS EXTERIOR LIGHTS & ALARM INSTALLATION LOOSE SHIP ITEMS ROPE, MANILA HARNESS ASSEMBLYJIB STOW CONTROL CONTROL STATION, TWO BUTTON SPECS/SCHEMATICS ELECT SCHEM RT880E4 (W/T3 ENG) FINISH SPECIFICATION HYD PRESSURE SETTING PROCEDURE HYD SCHEMATIC RT880 GEAR PUMP START UP PROCEDURE CRANESTAR SOFTWARE UPDATE GUID ECM PROG SPEC-RT800E3-2011 DECALS MISCELLANEOUS DECALS DECAL INSTL RT880E4-STD DECAL INSTALLATION-STANDARD CAB DECAL INSTALLATION-STANDARD CARRIER
X
Page 761 763 765 767 773 779 783 785 787 789 791 793 795 797 799 803
805 807
809 811 819 825
Manitowoc Cranes
MACHINE COMPONENT INDEX Date: Mar 19, 2014
Rev: 001
Model Number RT880E (80 U.S. Item
Serial Number 234356 Part
2
80031111 80031112 80028316
12
6376100254
Description DECAL INSTALLATION-STANDARD SS DECAL INSTALLATION-STANDARD BOOM DECAL INSTALLATION-RT880E NOMENCLATURE HARDWARE KIT - DECAL
XI
Page 829 831 833 835
Manitowoc Cranes Notes
XII
Manitowoc Cranes Notes
Page 1
Manitowoc Cranes
80051035 (SHEET 5 OF 5) Page 2
Manitowoc Cranes
80051035 (SHEET 4 OF 5) Page 3
Manitowoc Cranes
80051035 (SHEET 3 OF 5) Page 4
Manitowoc Cranes
80051035 (SHEET 2 OF 5) Page 5
Manitowoc Cranes
80051035 (SHEET 1 OF 5) Page 6
Manitowoc Cranes Description BOOM ASSEMBLY
Item
FN
Assembly No. 80051035 Revision: B Part
Qty 1 1 1 1 1
1 2 3 4 5
+
80008503 2188910120 2188910121 80017642 80051027
6
+
80051026
1
7246100296 7246100295 7661290003 4188910127 4189910272 7126212350 7951210014 7661210003 7126272353 7661270103 7671100102 4174910133 4174910441 7126171253 7671100115 4189910230 4197910196 7951170014 7671100100
5 2 4 2 12 4 40 12 6 8 15 6 6 84 1 7 1 92 6
26 27 28
7671100101 7671100081 7445020201 7445020253 7542001201
1 6 14 6 4
29 30
7440000000 6718100006
11 1
7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
*
*
* * *
*
+ SEE FURTHER BREAKDOWN THIS GROUP
Description BASE SECTION INNER MID SECTION OUTER MID SECTION NOSE TO FLY HYDRAULIC CYLINDER 7.00" BORE TROMBONE HYDRAULIC CYLINDER 7.00" BORE TELE CABLE, EXTEND CABLE, RETRACT NUT, HEX 24MM N.C. BLOCK, STOP SHIM, STOP BLOCK HHCS M12x80 -8.8 ISO 4014 WASHER, FLAT #12 NUT, HEX 12MM N.C. CAP SCREW, M20 X 80MM HEX HEAD NUT PAD, SIDE WEAR SHIM, SHIM CAP SCREW, M8X25 HEX HEAD PAD ASSY, WEAR SPACER PLATE, FLY KEEPER WASHER, FLAT #8 PAD ASSY, REAR UPPER INCLUDES THE FOLLOWING PARTS REAR UPPER WEAR PAD TEFLON PLUG ADAPTER, STRAIGHT ELBOW, 90 DEGREE HOSE ASSY, USE AS REQUIRED 3/16" I.D. X 12" FITTING, 1/8 STRAIGHT GREASE SHEAVE ASSY, 5 GROOVE
* REPAIR KIT AND/OR PART OF KIT
Page 7
Manitowoc Cranes Description BOOM ASSEMBLY
Item
FN
*
Assembly No. 80051035 Revision: B Part
Qty
31
7069100031 7550101810
1 4
32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51
80001255 2189910009 2189910011 4155910024 4159910033 4174910132 4188910078 4188910079 4188910085 4188910123 4188910124 4188910125 4188910126 4189910177 4189910190 4189910213 4189910271 6705006974 7671100098 6718001089
1 2 2 1 4 4 6 6 1 1 4 1 4 6 6 4 4 2 4 2
6069000445 7671100105 7110161018
1 2 2
6949001174 7126171053 7126171353 7126171953 7126211253 7126211353 7126211453
4 26 17 24 4 16 8
52 53
54 55 56 57 58 59 60
**
**
Description INCLUDES THE FOLLOWING PARTS BEARING HOSE ASSY, USE AS REQUIRED 1/4" I.D. X 18" SHEAVE MOUNT PLATE, SHEAVE MOUNTING SUPPORT, SIDE PAD SHAFT, SHEAVE ANGLE, MOUNTING SHIM, PLATE, KEEPER BLOCK, TOP FRONT ADJUSTMENT RETAINER, CABLE SHIM SHIM SPACER SPACER PLATE, KEEPER SUPPORT, TOP FRONT PAD PLATE, TRUNNION MOUNT PLATE, STOP BLOCK PLATE PAD, CABLE BASE WHEEL, SHEAVE INCLUDES THE FOLLOWING PARTS BEARING PAD ASSY, CABLE CAP SCREW, 3/8" - 16 N.C. X 1 1/4" GRADE 1 PLATE, SPACER CAP SCREW, M8 X 16MM HEX HEAD CAP SCREW, HEX HEAD CAP SCREW, M8 X 60MM HEX HEAD CAP SCREW, M12 X 25MM HEX HEAD CAP SCREW, M12 X 30 HEX HEAD CAP SCREW, HEX HEAD M12X35
* REPAIR KIT AND/OR PART OF KIT
Page 8
Manitowoc Cranes Description BOOM ASSEMBLY
Item
FN
61 62 63 64 65 66 67
Assembly No. 80051035 Revision: B Part
Qty
7126272853 7127241453 7127271650 7127341953 7445040219 7445040220 7661270003
7 8 4 16 2 6 12
80009030 7671100104 7671100146 7671100147 7555602061 7787275013 7949000230 7949000236 7949000259 7949000333 7951170210 7951270014
2 0 4 2 1 12 32 4 8 4 14 6
7543109159 7910100842 7555601761 7910101265 7910101266 7910101267 7926100684
3 1 1 1 1 1 2
87
7447161601
5
88
7755021002 7755916002 7447161602
1 1 3
7755021002
1
68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86
* * *
#
* REPAIR KIT AND/OR PART OF KIT
Description CAP SCREW, M20 X 120MM HEX HEAD CAP SCREW, M16 X 35MM HEX HEAD CAP SCREW, M20 X 45MM HEX HEAD CAP SCREW, M30 X 60MM HEX HEAD ADAPTER, STRAIGHT ELBOW, 90 DEGREE NUT, HEX M20 FRONT UPPER PAD PAD ASSY, WEAR PAD, LOWER WEAR PAD, LOWER WEAR 1" X 20" HEX SOCKET SET SCREW M20X50 LG WASHER, 1 1/8" I.D. FLAT WASHER, 3/4" WASHER, 5/8" I.D. WASHER, THRUST WASHER, LOCK 8MM WASHER, 20MM HOSE ASSY, USE AS REQUIRED TUBE 1" ID HYDR HOSE ASSY TUBE ASSY TUBE ASSY TUBE ASSY VALVE ASSEMBLY - CAM OPERATED 2-WAY ADAPTER, STRAIGHT INCLUDES THE FOLLOWING PARTS O-RING O-RING CONNECTOR INCLUDES THE FOLLOWING PARTS O-RING
# SERVICED AS AN ASSEMBLY ONLY
Page 9
Manitowoc Cranes Description BOOM ASSEMBLY
Item
FN
Assembly No. 80051035 Revision: B Part
Qty
89 90 91 92 93 94 95 96 97 98 99 100 101
7755916002 2174910098 2188910044 2188910049 4188910086 4188910119 4188910120 4188910121 4188910122 4189910202 4189910205 6659000226 6949000109 7099000579
1 1 1 1 1 1 4 1 4 4 1 2 1 2
102 103 104
7126171553 7126172353 7660260008
5 6 2
105 106 107 108 109 110 111 112 113 114 115 116 117 118 119
7661170003 80009031 7671100103 7671100140 7671100144 7671100145 80021436 7834000103 4188910113 4188910114 4188910115 4188910116 4188910117 4188910118 2174910049
1 4 1 1 4 2 1 1 1 2 2 1 2 2 1
* * * * *
Description O-RING PUSHER ANCHOR, CABLE SUPPORT, CYLINDER PLATE, COVER SHIM SHIM SPACER SPACER PLATE, TRUNNION MOUNT BAR, VALVE PUSHER NUT WASHER, 13/32" I.D. CAP SCREW, 1" - 8 N.C. X 14" CAP SCREW, M8 X 40MM HEX HEAD CAP SCREW, M8 X 80MM HEX HEAD NUT, HEX 1" - 8 N.C. GRADE 8 NUT FRONT UPPER PAD PAD ASSY, WEAR PAD ASSY, SKID PAD, LOWER WEAR PAD, LOWER WEAR PIN CYLINDER MOUNT SPRING SHIM SHIM SHIM SPACER SPACER SPACER TRIGGER
* REPAIR KIT AND/OR PART OF KIT
Page 10
Manitowoc Cranes Description BOOM ASSEMBLY
Item
Part
Qty
120 121
7949000360 7300000270
2 1
122
7300000271
1
124
7447201601
1
125 126 127 128 129 130 131 132 133 134 135 136
7755025002 7755916002 7671100141 7671100142 7671100143 7910101262 7910101263 4188910077 7324000076 7099000411 80021501 7127341853 80029199 7447161633
1 1 1 4 2 1 1 1 4 4 2 16 2 1
7755021002 80029706 7718100015 6810100053 80018294 80018293 80018296 4174910012 4174910013 7126213350 7661210003 80022879 80022878 80022877
1 1 6 2 3 1 1 6 2 2 2 2 2 2
137 300 301 302 303 304 305 306 307 308 309 310 311
FN
Assembly No. 80051035 Revision: B
* * *
**
Description WASHER, 1" I.D. CLAMP, PIPE 1 1/4" I.D. CLAMP, PIPE 1 1/2" I.D. ADAPTER, STRAIGHT MALE INCLUDES THE FOLLOWING PARTS O-RING O-RING PAD, CABLE WEAR PAD, LOWER WEAR PAD, LOWER WEAR TUBE ASSY, TELE BOOM 1.00 TUBE ASSY, TELE BOOM 1.25 PLATE, COVER INSERT, BOLT CAP SCREW, FENDER WASHER HHCS M30x55 -10.9 ISO 4017 SWIVEL JOINT ELBOW, 90 DEGREE INCLUDES THE FOLLOWING PARTS O-RING TUBE ASSEMBLY SHEAVE ASSEMBLY - NYLATRON SHAFT, BOOM NOSE SPACER SPACER SPACER SHIM, COLLAR, LOCK CAP SCREW M12X170 -8.8 NUT, HEX 12MM N.C. KEYED WASHER LOCKWASHER LOCKNUT
* REPAIR KIT AND/OR PART OF KIT
Page 11
Manitowoc Cranes Description BOOM ASSEMBLY
Item
Part
Qty
313
7690102410
2
314 315 316 317 318
7689000051 7689000338 7689000701 7601000955 6286000037
2 1 3 3 3
400 401 402 403 404 405 406 407 408 409
4189910167 6689100091 7689000036 6810100128 03057114 7127271650 7949001241 4189910306 7126191550 7949000317
1 1 1 1 1 1 2 1 4 4
410 500 501 600
7949001242 80035033 80035032 2188910132
2 1 1 1
7689000701 7949000236
2 2
601 602
FN
Assembly No. 80051035 Revision: B
* ** +
* REPAIR KIT AND/OR PART OF KIT
Description PIN, COTTER 3/16" X 1 1/2" PIN, LOCK HAIR PIN, LOCK HAIR CLIP, HITCH PIN S-HOOK, STANDARD CHAIN - USE 9286100001 CHAIN 28'' SHAFT, BOOM PIVOT PIN PIN, CLIP SHAFT, LIFT CYLINDER WASHER, CAP SCREW, M20 X 45MM HEX HEAD WASHER, THRUST PLATE, END CAP SCREW, M10 X 40MM HEX HEAD 7/16 WASHER-HARD WASHER, 7/16" I.D. WASHER, THRUST BOOM KIT SHEAVE KIT GUIDE ASSEMBLY - BOOM CABLE (COMPLETE ASSEMBLY) CLIP, HITCH PIN FLAT WASHER, 3/4"
+ SEE FURTHER BREAKDOWN THIS GROUP
Page 12
Manitowoc Cranes Notes
Page 13
Manitowoc Cranes
80051027 (SHEET 1 OF 1) Page 14
Manitowoc Cranes Description HYDRAULIC CYLINDER 7.00" BORE TROMBONE
Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
22 23 24 25 26 27 28
29 30
FN
* * * * *
* * * * * * * *
* * * *
Part
Qty
6372100329 6701000389 7099000378 7794000606 7753001459 7754000154 7755349609 6910012144 7753000185 6768100215 80051029 7754000143 7755439609 7753000274 80044969 7753001629 7794000626 7753001630 7753000161 6794000664 7926100886
1 1 1 2 3 1 2 1 2 1 1 1 2 2 1 1 1 1 1 1 1
9926107803 7754000134 7755326609 6768100213 7794101572 7753000752 6705013725 7115170850
1 1 2 1 2 1 1 4
7950170141 7115201050
4 1
Assembly No. 80051027 Revision: A Description
BARREL, 7" CYLINDER PISTON, 7" CYLINDER SCREW, 3/8" - 16NC X 3/8" SET SEAL RING, WEAR O-RING, LOW TEMPERATURE RING, BACK-UP SPACER RING, WEAR ROD, CYLINDER CYL HEAD, 7.00" x 6.00" O-RING, LOW TEMPERATURE RING, BACK-UP RING, WEAR SEAL, 6.00" BUFFER RING, BACK-UP SEAL, DEEP Z ROD RING, BACK-UP RING, WIPER RETAINER, SEAL VALVE ASSY, CARTRIDGE HOLDING INCLUDES THE FOLLOWING PARTS KIT, SEAL O-RING, LOW TEMPERATURE RING, BACK-UP ROD, 2" LOK-T SEAL RING, GUIDE LOCK PLATE - ROD RETAINING CAP SCREW, 7/16" - 14 N.C. X 1" GRADE 5 WASHER, 7/16" I.D. CAP SCREW, 5/8" - 11 N.C. X 1 1/4" GRADE 5
* REPAIR KIT AND/OR PART OF KIT
Page 15
Manitowoc Cranes Description HYDRAULIC CYLINDER 7.00" BORE TROMBONE
Item
FN
Part
Qty
7950200161
1
7754000181 7755333609 7709000026
1 2 5
35
7755916002 7690101224
1 1
36
7709000031
1
37 38 39
7755906002 7794101571 6705170941 7118265250
1 1 1 4
40 41
7949000359 7013001237
4 1
300
90012937 80051031
1 1
31 32 33 34
* *
*
*
Assembly No. 80051027 Revision: A Description
WASHER, 5/8" I.D. O-RING, LOW TEMPERATURE RING, BACK-UP PLUG, PIPE 1/2" NPT INCLUDES THE FOLLOWING PARTS O-RING PIN, DOWEL #10 X 3/4" O-RING PLUG #6 INCLUDES THE FOLLOWING PARTS O-RING POLYSEAL RING PLATE, CYLINDER HEAD RETAINER CAP SCREW, 1" - 8 N.C. X 6 1/2" GRADE 8 WASHER, 1" I.D. HARDENED ROUND ADAPTER, COUNTER-BALANCE VALVE INCLUDES THE FOLLOWING PARTS KIT, SEAL SEAL KIT
* REPAIR KIT AND/OR PART OF KIT
Page 16
Manitowoc Cranes Notes
Page 17
Manitowoc Cranes
80051026 (SHEET 1 OF 1) Page 18
Manitowoc Cranes Description HYDRAULIC CYLINDER 7.00" BORE TELE
Item
Part
Qty
6372100328 6701000389 7099000378 7794000606 7753001459 7754000154 7755349609 6910012144 6768100210 80051029 7753000274 7754000143 7755439609 80044969 7753001629 7794000626 7753001630 7753000161 7926100886
1 1 1 2 3 1 2 1 1 1 2 1 2 2 1 1 1 1 1
20
9926107803 7709000026
1 2
21
7755916002 7709000028
1 1
22 23
7755904002 6705170941 7118266850
1 1 4
24 25
7949000359 7110140418
4 1
26
7794000424
1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
FN
* * * *
* * * * * * * *
Assembly No. 80051026 Revision: A Description BARREL, CYLINDER PISTON, 7" CYLINDER SCREW, 3/8" - 16NC X 3/8" SET SEAL RING, WEAR O-RING, LOW TEMPERATURE RING, BACK-UP SPACER ROD, CYLINDER CYL HEAD, 7.00" x 6.00" RING, WEAR O-RING, LOW TEMPERATURE RING, BACK-UP SEAL, 6.00" BUFFER RING, BACK-UP SEAL, DEEP Z ROD RING, BACK-UP RING, WIPER VALVE ASSY, CARTRIDGE HOLDING INCLUDES THE FOLLOWING PARTS KIT, SEAL PLUG, PIPE 1/2" NPT INCLUDES THE FOLLOWING PARTS O-RING PLUG, SAE #4 INCLUDES THE FOLLOWING PARTS O-RING PLATE, CYLINDER HEAD RETAINER CAP SCREW, 1" -8 N.C. X 8 1/2" GRADE 8 WASHER, 1" I.D. HARDENED ROUND CAP SCREW, 1/4" - 20 N.C. X 1/2" GRADE 1 SEAL, FASTENER
* REPAIR KIT AND/OR PART OF KIT
Page 19
Manitowoc Cranes Description HYDRAULIC CYLINDER 7.00" BORE TELE
Item
FN
Part
Qty
27
7013001237
1
300
90012937 80051030
1 1
*
Assembly No. 80051026 Revision: A Description ADAPTER, COUNTER-BALANCE VALVE INCLUDES THE FOLLOWING PARTS KIT, SEAL SEAL KIT
* REPAIR KIT AND/OR PART OF KIT
Page 20
Manitowoc Cranes Notes
Page 21
Manitowoc Cranes
7718100015 (SHEET 1 OF 1) Page 22
Manitowoc Cranes Description SHEAVE ASSEMBLY - NYLATRON
Item 1 2 3 4
FN
Assembly No. 7718100015 Revision: #
Part
Qty
7718100014 7069100045 7069000109 7440000000
1 2 2 1
Description SHEAVE 3/4 ROPE CLOSURE BEARING, PLANET CAGE AND SHAFT FITTING, 1/8 STRAIGHT GREASE
Page 23
Manitowoc Cranes
2188910132 (SHEET 1 OF 1) Page 24
Manitowoc Cranes Description GUIDE ASSEMBLY - BOOM CABLE (COMPLETE ASSEMBLY)
Item
FN
Part
Qty
1 2 3 4 5 6 7
2188910133 7772100010 4188910268 4197910214 7950180160 6671000177 7690081610
1 6 1 1 4 2 2
8
7118150650
2
9 10
7950150141 7111161207
2 4
Description GUIDE, BOOM CABLE CABLE, ROLLER SHAFT, ROLLER LOCK PLATE WASHER, 9/16" PAD, WEAR PIN, COTTER 5/32" X 1" CAP SCREW, 5/16" - 18 N.C. X 3/4" GRADE 8 WASHER, FLAT 5/16" SCREW, MACHINE 3/8" - 16 N.C. X 1 1/2" GRADE 1
Page 25
Assembly No. 2188910132 Revision: A
Manitowoc Cranes
80009132 (SHEET 1 OF 1) Page 26
Manitowoc Cranes Description BOOM EXTENSION INSTALLATION- FOLDING OFFSET
Item
Part
Qty
80009131 2174910052
1 4
103 104
6511001112 7689000505 7950140141 7660141600
1 1 4 4
105 106
7601000955 6286000011
4 4
101 102
FN +
Assembly No. 80009132 Revision: # Description
BOOM EXTENSION ASSEMBLY- FOLDING OFFSET PIN, BOOM EXTENSION INCLUDES THE FOLLOWING PARTS HANDLE, PIN PIN, CLINCH WASHER, FLAT 1/4" PLAIN NARROW LOCKNUT, HEX 1/4" - 20 N.C. S-HOOK, STANDARD CHAIN, #3
+ SEE FURTHER BREAKDOWN THIS GROUP
Page 27
Manitowoc Cranes
80009131 (SHEET 1 OF 1) Page 28
Manitowoc Cranes Description BOOM EXTENSION ASSEMBLY- FOLDING OFFSET
Item
FN
Part
Qty
80009126 2188910040
1 1
7866142140
4
80009130 4193910014 4193910013 2174910053
1 2 4 2
7 8
6511000430 7689000505 7949000269 7115160878
1 1 1 2
9 10
6810001159 7718100017
1 1
11 12 13 14 15
6910001855 7949000190 7659000081 4137900341 6286000127
2 1 1 1 2
16 17 18
7601000955 7689000172 7690101610
4 2 2
19
7660141600
2
20 21
7950140141 2174910207
2 1
22
2184900238
2
23
6511001107 6949000247
1 40
1 2
3 4 5 6
+
+
+
Assembly No. 80009131 Revision: G Description
BOOM EXTENSION-BASE SECTION ADAPTER, BOOM JIB INCLUDES THE FOLLOWING PARTS STUD 1/4" - 20 N.C. X 7/8" BOOM EXTENSION FLY ASSEMBLY OFFSET LINK CENTER OFFSET LINK OUTSIDE PIN INCLUDES THE FOLLOWING PARTS HANDLE PIN, CLINCH WASHER, KEYED SCREW, FLANGE 3/8" - 16 N.C. X 1" GRADE 5 SHAFT SHEAVE ASSEMBLY (COMPLETE ASSEMBLY) SPACER WASHER, LOCKNUT CAP, END CHAIN - USE 9286100001 QTY 1 CHAIN 8'' S-HOOK, STANDARD PIN, HITCH PIN, COTTER 3/16" X 1" LOCKNUT, HEX 1/4" - 20 N.C. WASHER, FLAT 1/4" PLAIN NARROW MAST ASSEMBLY (COMPLETE ASSEMBLY) PIN INCLUDES THE FOLLOWING PARTS HANDLE, PIN WASHER, 2 1/2"O.D.X 1 5/8"I.D.
+ SEE FURTHER BREAKDOWN THIS GROUP
Page 29
Manitowoc Cranes Description BOOM EXTENSION ASSEMBLY- FOLDING OFFSET
Item
FN
Part
Qty
24 25 26
7689000002 4184900370 7690153610
2 8 16
27
7690185600
1
28
7690051210
1
29 30 31 32
6286000014 7950160161 7950160050 7660160000
2 5 5 5
33 34
7126272653 7661270003
1 1
35 36
6671000246 7111161207
1 5
37 38 39 40 41 42 43 44 45 46
03056898 00437185 03318780 00437744 03318779 01067552 6810100068 7772100012 7950280161 7690052810
2 2 2 2 2 2 1 1 2 2
47 48 49 50 51
6671001148 01207218 00434696 80009726 7126211250
1 2 1 1 2
Assembly No. 80009131 Revision: G Description
PIN, LOCK PIN PIN, COTTER 5/16" X 2 1/4" PIN, CLEVIS 1/2" X 3 1/2" STEEL PIN, COTTER 1/8" X 3/4" CHAIN WASHER, FLAT WIDE 3/8 WASHER, LOCK 3/8" I.D. NUT, HEX 3/8" - 16 N.C. CAP SCREW, M20 X 100MM HEX HEAD NUT, HEX M20 PAD, WEAR SCREW, MACHINE 3/8" - 16 N.C. X 1 1/2" GRADE 1 SHACKLE HEXAGON HEAD SCREW TUBE, STEEL HEXAGON NUT PIN SECURING PIN 4 SPRING STEEL GA SHAFT ROLLER, IDLER WASHER, 1 1/8" I.D. PIN, COTTER 1/8" X 1 3/4" PAD, WEAR HEXAGON LOCK NUT M16 HHCS M16x80 -8.8 ISO 4017 RAMP CAP SCREW, M12 X 25 HEX HEAD
Page 30
Manitowoc Cranes Description BOOM EXTENSION ASSEMBLY- FOLDING OFFSET
Item
FN
Part
Qty
52 53 55 56
7949000235 7951210210 6671000265 7111180607
2 2 1 2
57
7111140407
2
58
4159900304
2
Assembly No. 80009131 Revision: G Description
WASHER, 1/2" I.D. FLAT LOCK WASHER, 12MM I.D. PAD, WEAR SCREW, MACHINE 1/2" - 13 N.C. X 3/4" GRADE 1 SCREW, MACHINE 1/4" - 20 N.C. X 1/2" GRADE 1 SHIM (.0544")
Page 31
Manitowoc Cranes
80009130 (SHEET 1 OF 1) Page 32
Manitowoc Cranes Description BOOM EXTENSION FLY ASSEMBLY
Item
FN
Assembly No. 80009130 Revision: E
Part
Qty
1 2
80009125 7690101610
1 2
3 4 5 6 7 8
4137900341 7689000172 7949000269 7659000081 7949000190 7115160878
1 2 1 1 1 2
9 10
6810001159 7718100017
1 1
11 12 13 14 15
4159900304 6910001855 7601000955 6772100005 9286100001
2 2 2 1 1
16 17 18
6810100103 7950280141 7690052810
1 2 2
19 20 21 22 23
03318782 03063006 03318777 03318783 00439145
2 2 2 4 2
+
Description BM EXT FLY WELD PIN, COTTER 3/16" X 1" CAP, END PIN, HITCH WASHER, KEYED LOCKNUT WASHER, SCREW, FLANGE 3/8" - 16 N.C. X 1" GRADE 5 SHAFT SHEAVE ASSEMBLY (COMPLETE ASSEMBLY) SHIM (.0544") SPACER S-HOOK, STANDARD ROLLER CHAIN 3' PC. ( MUST CUT TO LENGTH NEEDED ) SHAFT WASHER, 1 1/8" I.D. PIN, COTTER 1/8" X 1 3/4" PIN 20 ROLLER DU-BUSH SPACER RING COTTER PIN 5X32 ISO 1234
+ SEE FURTHER BREAKDOWN THIS GROUP
Page 33
Manitowoc Cranes
7718100017 (SHEET 1 OF 1) Page 34
Manitowoc Cranes Description SHEAVE ASSEMBLY (COMPLETE ASSEMBLY)
Item 1 2 3 4 5
FN
Part
Qty
7718100016 7794000272 7069000183 7069000175 7440000000
1 2 2 2 1
Assembly No. 7718100017 Revision: # Description
SHEAVE 3/4 ROPE CUP, BEARING CONE, BEARING CLOSURE, BEARING FITTING, 1/8 STRAIGHT GREASE
Page 35
Manitowoc Cranes
7718100017 (SHEET 1 OF 1) Page 36
Manitowoc Cranes Description SHEAVE ASSEMBLY (COMPLETE ASSEMBLY)
Item 1 2 3 4 5
FN
Part
Qty
7718100016 7794000272 7069000183 7069000175 7440000000
1 2 2 2 1
Assembly No. 7718100017 Revision: # Description
SHEAVE 3/4 ROPE CUP, BEARING CONE, BEARING CLOSURE, BEARING FITTING, 1/8 STRAIGHT GREASE
Page 37
Manitowoc Cranes
2174910207 (SHEET 1 OF 1) Page 38
Manitowoc Cranes Description MAST ASSEMBLY (COMPLETE ASSEMBLY)
Item
FN
Part
Qty
1 2
2174910208 7115160878
1 2
3 4
6810001159 7718100017
1 1
5 6 7 8 9
6910001855 7949000190 7659000081 4137900341 9286100001
2 1 1 1 1
10 11 12 13
7601000955 7689100038 4159900304 7690101610
1 1 2 1
14 15 16 17
7949000269 7772100011 7690227200 7689000701
1 1 1 1
+
Assembly No. 2174910207 Revision: D Description MAST SCREW, FLANGE 3/8" - 16 N.C. X 1" GRADE 5 SHAFT SHEAVE ASSEMBLY (COMPLETE ASSEMBLY) SPACER WASHER, LOCKNUT CAP, END CHAIN 3' PC. ( MUST CUT TO LENGTH NEEDED ) S-HOOK, STANDARD HITCH PIN (.62 DIA) SHIM (.0544") PIN, COTTER 3/16" X 1" WASHER, KEYED ROLLER PIN, 3/4 DIA. X 4-1/2" CLEVIS CLIP, HITCH PIN
+ SEE FURTHER BREAKDOWN THIS GROUP
Page 39
Manitowoc Cranes
7718100017 (SHEET 1 OF 1) Page 40
Manitowoc Cranes Description SHEAVE ASSEMBLY (COMPLETE ASSEMBLY)
Item 1 2 3 4 5
FN
Part
Qty
7718100016 7794000272 7069000183 7069000175 7440000000
1 2 2 2 1
Assembly No. 7718100017 Revision: # Description
SHEAVE 3/4 ROPE CUP, BEARING CONE, BEARING CLOSURE, BEARING FITTING, 1/8 STRAIGHT GREASE
Page 41
Manitowoc Cranes
3486000212 (SHEET 1 OF 1) Page 42
Manitowoc Cranes Description WEIGHT AND CHAIN ASSEMBLY (COMPLETE ASSEMBLY)
Item 1 2 3 4 5 6 7
FN
Part
Qty
9333101840 9333101921 9333101922 9333101923 9333101916 9333101924 9333101925
1 1 3 2 2 1 1
Assembly No. 3486000212 Revision: Description
CLEVIS CHAIN ASSEMBLY CLAMP, CHAIN EYEBOLT PIN, COTTER WEIGHT, FEMALE WEIGHT, MALE
Page 43
Manitowoc Cranes Notes
Page 44
Manitowoc Cranes
80009567 (SHEET 2 OF 2) Page 45
Manitowoc Cranes
80009567 (SHEET 1 OF 2) Page 46
Manitowoc Cranes Description BOOM EXTENSION INSTALLATION- CARRIER
Item
FN
Part
Qty
1 2 3 4 5 6 7
2188910104 2188910105 2188910136 00437709 7127241550 7951240014 7661240003
1 1 1 25 18 6 15
8 9 10 11 12 13 14 15 16 17 18 19
01684395 00438926 2188910083 03055222 03055221 03056897 2188910111 80013725 80013723 80003386 7127191355 7009100013
4 2 1 3 4 1 1 1 1 2 8 1
20 21 22 23 24 25 26 27 28 29 30
9326100127 2188910110 7951190014 7126191153 80009568 03063006 03318777 03318783 03318782 00439145 7127241753 7110182206
1 2 6 6 1 2 2 4 2 2 3 1
31
7950180141
13
Assembly No. 80009567 Revision: C Description
MOUNT, FRONT HANGER, UPPER SUPPORT, LOWER WASHER CAP SCREW, M16 X 40MM HEX HEAD FLATWASHER 16MM I.D. NUT, HEX 16MM N.C. CAP SCREW, M16 X 150MM HEX HEAD CAP SCREW, M16 X 110MM HEX HEAD SUPPORT PLATE PLATE PLATE, HOLDING BRACKET, STOWAGE REAR HANGER GUIDE PAD, WEAR CAP SCREW,M10X30 ACTUATOR ASSEMBLY - LINEAR INCLUDES THE FOLLOWING PARTS MOTOR & GEARBOX TRUNNION FLAT WASHER, 10MM I.D. CAP SCREW, M10 X 20 HEX HEAD REAR CARRIER BRACKET ROLLER DU-BUSH SPACER RING PIN 20 COTTER PIN 5X32 ISO 1234 CAP SCREW M16X50 -10.9 HEX HD. SCREW, SHOULDER 1/2" - 13 N.C. X 2 3/4" GRADE 1 WASHER, FLAT 1/2"
Page 47
Manitowoc Cranes Description BOOM EXTENSION INSTALLATION- CARRIER
Item
FN
Part
Qty
32
7660161603
1
33
7689000059
1
35 36 37 38
7689000701 4188910257 80003387 80009908 7115151050
1 1 4 1 2
39 40 41
7950150141 7950150050 7660150008
2 2 2
42
7099001194
2
43
7660220200
2
Assembly No. 80009567 Revision: C Description
LOCKNUT, HEX 3/8" - 16 N.C. GRADE C PIN, HITCH INCLUDES THE FOLLOWING PARTS CLIP, HITCH PIN PLATE, STOP SHIM PLATE CAP SCREW, 5/16" - 18 N.C. X 1 1/4" GRADE 5 WASHER, FLAT 5/16" WASHER, LOCK 5/16" I.D. NUT, HEX 5/16" - 18 N.C. GRADE 8 CAP SCREW, 3/4" - 10 N.C. X 6 1/2" NUT, HEX JAM 3/4" - 10 N.C.
Page 48
Manitowoc Cranes Notes
Page 49
Manitowoc Cranes
3486000212 (SHEET 1 OF 1) Page 50
Manitowoc Cranes Description WEIGHT AND CHAIN ASSEMBLY (COMPLETE ASSEMBLY)
Item 1 2 3 4 5 6 7
FN
Part
Qty
9333101840 9333101921 9333101922 9333101923 9333101916 9333101924 9333101925
1 1 3 2 2 1 1
Assembly No. 3486000212 Revision: Description
CLEVIS CHAIN ASSEMBLY CLAMP, CHAIN EYEBOLT PIN, COTTER WEIGHT, FEMALE WEIGHT, MALE
Page 51
Manitowoc Cranes
80001799 (SHEET 1 OF 1) Page 52
Manitowoc Cranes Description HOOK BLOCK ASSY-75MT/80T (GJC)
Item
FN
Assembly No. 80001799 Revision:
Part
Qty
1 2
90022336 9086100713
1 1
3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
9086100557 9086100555 9086100556 9086100558 90024632 9086100258 9086100457 9086100151 9086100994 9086100993 9086100933 90022338 9086101201 9086101202 9086101069 9086101020 9086101192 9086101193 9086101195 9086101203 9086100985 9086101197 9086100062 9086100074 9086101199 9086101198 9086100269 9086100702 9086100705 9086101200 90022341 9086100061 9086100702
2 1 1 1 1 1 1 6 2 2 1 1 1 2 3 2 2 2 4 2 2 2 3 2 1 2 1 6 10 3 2 8 4
Description TRUNNION ASSY. LATCH, KIT INCLUDES THE FOLLOWING PARTS RING, RETAINER E-CLIP SPRING PIN, GROOVED PIN, QUICK RELEASE HOOK & NUT ASSY. BEARING, THRUST COVER, BEARING FITTING, GREASE SCREW, WASHER, WIRE, SAFETY PLATE SET GUIDE ASSY. STABILIZER ASSY. WHEEL,SHEAVE WASHER, WASHER, THRUST SPACER WASHER, THRUST SHEAVE WHEEL BEARING BEARING BEARING, ROLLER NUT PIN, CENTER NUT PIN, ROLL CAP SCREW, WASHER, LOCK PIN, LATCH PLATE, SIDE WEIGHT NUT CAP SCREW,
Page 53
Manitowoc Cranes Description HOOK BLOCK ASSY-75MT/80T (GJC)
Item
FN
Part
Assembly No. 80001799 Revision: Qty
32 33 34 35 36 37 38 39 40 41 42 43
90022340 9086100584 9086100815 9086100204 9086100801 9086100813 9086100919 9086100327 9086100920 9086100137 9086100810 7785160801
2 3 3 3 1 1 3 14 1 1 2 2
44
9086101217
1
Description TIE BOLT PIN, QUICK RELEASE RING, SPLIT PIN, ROLL CAP SCREW, S-HOOK CHAIN DRIVE SCREW CAUTION PLATE PLATE, CAUTION BOLT, TIE SET SCREW 3/8" - 16 N.C. X 1/2" PLATE, NAME / RATING
Page 54
Manitowoc Cranes Notes
Page 55
Manitowoc Cranes
7053100010 (SHEET 1 OF 1) Page 56
Manitowoc Cranes Description BALL ASSEMBLY - OVERHAUL 10 TON SWIVEL (COMPLETE ASSEMBLY) Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
FN
Part NSS 9053100045 9053100049 9053100052 9053100094 9053100048 9053100095 9053100096 9053100097 9086100294 9086100300 9053100043 9053100047 9053100042 9086100822 9053100051 9053100098 9053100099 9086100305 9053100100 9053100101
Qty
Assembly No. 7053100010 Revision: Description
1 1 1 1 1 1 2 1 1 4 4 1 1 1 1 1 8 1 1 1 1
BALL TOP, WITH EYE BEARING, THRUST HOUSING EYE AND NUT BUSHING, BRONZE PLATE, BAR RING, CENTERING PIN, LATCH PIN, COTTER NUT PIN SPACER HOOK KIT, LATCH PLATE,NAME I.D. SCREW, DRIVE NAME PLATE PLATE, CAUTION FITTING FITTING, 90 DEGREE
Page 57
Manitowoc Cranes
2165910022 (SHEET 1 OF 1) Page 58
Manitowoc Cranes Description NOSE INSTALLATION - AUXILIARY BOOM
Item
FN
Part
Qty
+= +=
2165910021 6718000580 7718100017
1 1 1
3 4 5 6
6810001159 80018337 4137900341 7115160878
1 2 1 2
7 8 9 10 11
4159900304 80022876 80022875 80022874 7689000059
2 1 1 1 1
12
7689000701 9286100001
1 1
13 14 15 16
7601000955 7689000052 7689000701 9286100001
3 2 2 1
17
7690152410
2
18
7115140650
1
19 20
7950140141 7660141601
1 1
1 2 2
+ SEE FURTHER BREAKDOWN THIS GROUP
Assembly No. 2165910022 Revision: F Description SECTION, AUXILIARY NOSE SHEAVE ASSEMBLY - COMPLETE SHEAVE ASSEMBLY (COMPLETE ASSEMBLY) SHAFT SPACER CAP, END SCREW, FLANGE 3/8" - 16 N.C. X 1" GRADE 5 SHIM (.0544") KEYED WASHER LOCKWASHER LOCKNUT PIN, HITCH INCLUDES THE FOLLOWING PARTS CLIP, HITCH PIN CHAIN 3' PC. ( MUST CUT TO LENGTH NEEDED ) (CUT 10'' LONG) S-HOOK, STANDARD PIN, LOCK CLIP, HITCH PIN CHAIN 3' PC. ( MUST CUT TO LENGTH NEEDED ) PIN, COTTER 5/16" X 1 1/2" CAP SCREW, 1/4" - 20 N.C. X 3/4" GRADE 5 WASHER, FLAT 1/4" PLAIN NARROW NUT, 1/4-20UNC HEX LOCK
= REFER TO MCI FOR APPLICABLE NUMBER
Page 59
Manitowoc Cranes
7718100017 (SHEET 1 OF 1) Page 60
Manitowoc Cranes Description SHEAVE ASSEMBLY (COMPLETE ASSEMBLY)
Item 1 2 3 4 5
FN
Part
Qty
7718100016 7794000272 7069000183 7069000175 7440000000
1 2 2 2 1
Assembly No. 7718100017 Revision: # Description
SHEAVE 3/4 ROPE CUP, BEARING CONE, BEARING CLOSURE, BEARING FITTING, 1/8 STRAIGHT GREASE
Page 61
Manitowoc Cranes
7598100092 (SHEET 1 OF 1) Page 62
Manitowoc Cranes Description KIT - LMI S/S IFLEX 5
Item
FN
Assembly No. 7598100092 Revision: AB Part
Qty
1 2
9333103870 9333101471
1 2
3
9333101472
2
Description PRESSURE TRANSDUCER, iFLEX 5 (2 PACK) FITTING, BULKHEAD ADAPTER 9/16-18 JIC SEAL, CUTTING
Page 63
Manitowoc Cranes
7826000641 (SHEET 1 OF 1) Page 64
Manitowoc Cranes Description SOCKET, 3/4'' OPEN WEDGE
Item 1 2 3 4 5
FN
Part NSS 9826100013 9826100014 9914100044 9086100869
Assembly No. 7826000641 Revision: Qty
Description
1 1 1 1 1
SOCKET WEDGE PIN CLIP PIN, COTTER
Page 65
Manitowoc Cranes Notes
Page 66
Manitowoc Cranes
7598100132 (SHEET 4 OF 4) Page 67
Manitowoc Cranes
7598100132 (SHEET 3 OF 4) Page 68
Manitowoc Cranes
7598100132 (SHEET 2 OF 4) Page 69
Manitowoc Cranes
7598100132 (SHEET 1 OF 4) Page 70
Manitowoc Cranes Description KIT INSTALLATION - iFLEX 5 LMI BOOM LWG508
Item
FN
Part
Qty
1
+
9333104035
1
2 3 4 5 6
+
9333101437 9333101435 9333103094 9333103697 9333102620
1 3 1 1 1 1 1 1
7 8 9
+
9333103872 9333103565 9333102230
10
+
9333102633
1
9333102235
2
11 12
+
9333102765
1
13
#
7296000004
1
9333103768
1
14
+ SEE FURTHER BREAKDOWN THIS GROUP
Assembly No. 7598100132 Revision: B Description
REEL ASSEMBLY - LWG509 CABLE (COMPLETE ASSEMBLY) ROLLER GUIDE ASSEMBLY GUIDE, CABLE CLAMP, CABLE THIMBLE ASSY. 1/8" CABLE CONNECTOR, CHAIN 2 7/16" CABLE, CANBUS 11M W/MOLDED M12 BOX ASSEMBLY - JUNCTION A2B SWITCH - WITH RETAINER CRIMP FLAG ASSEMBLY - A2B RETAINER (COMPLETE ASSEMBLY) CONDUIT (CUT TO LENGTH REQUIRED) CONNECTOR ASSEMBLY DUMMY PLUG, 2-PIN INHIBITOR, CORROSION VAPOR CONTROL NUT, EYE
# SERVICED AS AN ASSEMBLY ONLY
Page 71
Manitowoc Cranes
9333104035 (SHEET 1 OF 1) Page 72
Manitowoc Cranes Description REEL ASSEMBLY - LWG509 CABLE (COMPLETE ASSEMBLY)
Item 1 2 3 4 5 6 7 8 9 10 11 12
FN
Part 9333104175 9333102986 9333103896 9333103897 9333103898 9333103904 9333103905 9333101625 9333103906 9333103907 9333101565 9333101566
Qty 1 197 1 1 1 1 1 1 1 1 1 10
Description REEL ASSY.W/ A2B CABLE ASSY. CORE W/ SCREEN (BULK) P.C. BOARD POTENTIOMETER,LENGTH SENSOR,ANGLE SLIP RING ASSY. 2 CONN. GEAR WHEEL 25T GEAR, 75T PLUG,CONNECTOR ASSY.5 PIN PASS COVER ASSY. W/SCREWS SEAL, COVER SCREW, COVER
Page 73
Assembly No. 9333104035 Revision:
Manitowoc Cranes
9333101437 (SHEET 1 OF 1) Page 74
Manitowoc Cranes Description ROLLER GUIDE ASSEMBLY
Item 1 2 3 4 5 6
FN
Assembly No. 9333101437 Revision:
Part
Qty
203582 203583 203584 7115144450 846531 7115143250
1 1 2 1 3 2
Description TUBE ROLLER ROLLER CAP SCREW, 1/4-20UNC X 5 1/2 NUT, SELF-LOCKING CAP SCREW, 1/4" - 20 N.C. X 4" GRADE 5
Page 75
Manitowoc Cranes
9333103565 (SHEET 1 OF 1) Page 76
Manitowoc Cranes Description BOX ASSEMBLY - JUNCTION
Item
FN
Assembly No. 9333103565 Revision:
Part
Qty
1 2
9333103735 9333102056
1 1
3 4 5 6 7 8
9333102759 9333102663 9333102664 9333102665 9333103044 9333102792
1 4 1 2 1 1
9 10 11 12
9333102482 9333102612 9333102669 9333102266
1 1 4 4
13 14
9333102480 9333101984
4 1
15
9333103041
1
16 17 18 19
9333103042 9333102479 9333102717 9333102808
2 1 1 1
Description BOX, JUNCTION STRAIN RELIEF WHITE INSERT - PG9 RAIL, TERMINAL STRIP MOUNTING BLOCK, TERMINAL STRIP PLATE, TERMINAL STRIP END BRACKET, TERMINAL STRIP END MARKING TAGS, 1-5 CONNECTOR, CANNON 2-SOCKET RECEPTACLE, GASKET COVER, DUST SCREW #4 WASHER, LOCK #4 NUT #4 LOCKNUT PG9 RELIEF, VALVE PG9 W/ YELLOW INSERT CRIMP FERRULE, 20 AWG WIRE BAR, 2-POLE JUMPER PLUG, HOLE
Page 77
Manitowoc Cranes
9333102633 (SHEET 1 OF 1) Page 78
Manitowoc Cranes Description FLAG ASSEMBLY - A2B RETAINER (COMPLETE ASSEMBLY) Item 1 2 3
FN
Assembly No. 9333102633 Revision:
Part
Qty
9333102373 9333102618 9333102232
1 1 1
Description FLAG, RETAINER DECAL, A2B LANYARD
Page 79
Manitowoc Cranes
9333102765 (SHEET 1 OF 1) Page 80
Manitowoc Cranes Description CONNECTOR ASSEMBLY DUMMY PLUG, 2-PIN
Item
FN
Part
Qty
1
9333103040
1
2
9333102770
1
3
9333102615
1
4 5 6
9333102047 9333102790 9333101465
1 1 1
Assembly No. 9333102765 Revision: Description
CANNON CONNECTOR, 2-PIN PLUG HOUSING, CANNON CONNECTOR END #16 COVER, DUST PLUG END PLUG, HOLE SCREW, SLOTTED MACHINE RESISTOR, 4700 OHMS
Page 81
Manitowoc Cranes
7826000641 (SHEET 1 OF 1) Page 82
Manitowoc Cranes Description SOCKET, 3/4'' OPEN WEDGE
Item 1 2 3 4 5
FN
Part NSS 9826100013 9826100014 9914100044 9086100869
Assembly No. 7826000641 Revision: Qty
Description
1 1 1 1 1
SOCKET WEDGE PIN CLIP PIN, COTTER
Page 83
Manitowoc Cranes
6978100772 (SHEET 1 OF 1) Page 84
Manitowoc Cranes Description KIT INSTALLATION - LMI BOOM
Item
FN
Assembly No. 6978100772 Revision: C
Part
Qty
81
7115161250
4
82 83 84
7950160141 7950160050 7660160000
8 4 4
85
7099100024
2
86
7110080605
2
87
7300000098
1
88
7850000805
5
89 90 91
6705017532 4197910236 7690102410
3 1 1
92 93 94
7950150141 7950150050 7660150000
2 2 2
Description CAP SCREW, 3/8" - 16 N.C. X 1 1/2" GRADE 5 WASHER, 3/8" PLAIN NARROW WASHER, LOCK 3/8" I.D. NUT, HEX 3/8" - 16 N.C. CAP SCREW - HEX SOCKET HEAD .3125" - 18 UNC-2A X 2" ZINC COATED CAP SCREW, 5/32" - 32 N.C. X 3/4" GRADE 1 CLAMP, TUBING 1/4" I.D. TIE, CABLE (BLACK) 13 3/8" LONG SHIM, PLATE, ANTI 2 BLOCK PIN, COTTER 3/16" X 1 1/2" WASHER, FLAT 5/16" WASHER, LOCK 5/16" I.D. NUT, HEX 5/16" - 18 N.C.
Page 85
Manitowoc Cranes
7598100004 (SHEET 1 OF 1) Page 86
Manitowoc Cranes Description KIT-LMI AUXILARY BOOM NOSE
Item
FN
Assembly No. 7598100004 Revision: #
Part
Qty
1 2 11
9333103729 9333103703 7110151205
1 1 1
12
7115140650
1
13 14 15
7950140141 7950140050 7660140000
1 1 1
Description SWITCH ASSEMBLY CLIP, GRIPPER CAP SCREW, 5/16" - 18 N.C. X 1 1/2" GRADE 1 CAP SCREW, 1/4" - 20 N.C. X 3/4" GRADE 5 WASHER, FLAT 1/4" PLAIN NARROW WASHER, LOCK 1/4" NUT, HEX 1/4" - 20 N.C.
Page 87
Manitowoc Cranes
6978100258 (SHEET 1 OF 1) Page 88
Manitowoc Cranes Description KIT INSTALLATION - AUXILIARY BOOM NOSE
Item
FN
Part
Qty
11
7099100024
2
12
7115140650
1
13 14 15
7950140141 7950140050 7660140000
1 1 1
16 17 18
7950150141 7950150050 7660150000
2 2 2
19
7951170210
2
Assembly No. 6978100258 Revision: D Description
CAP SCREW - HEX SOCKET HEAD .3125" - 18 UNC-2A X 2" ZINC COATED CAP SCREW, 1/4" - 20 N.C. X 3/4" GRADE 5 WASHER, FLAT 1/4" PLAIN NARROW WASHER, LOCK 1/4" NUT, HEX 1/4" - 20 N.C. WASHER, FLAT 5/16" WASHER, LOCK 5/16" I.D. NUT, HEX 5/16" - 18 N.C. WASHER, LOCK 8MM
Page 89
Manitowoc Cranes Notes
Page 90
Manitowoc Cranes
7598100050 (SHEET 2 OF 2) Page 91
Manitowoc Cranes
7598100050 (SHEET 1 OF 2) Page 92
Manitowoc Cranes Description BOOM EXTENSION KIT
Item
FN
Part
Qty
9333102230
1
9333102633
1
9333102235
6
+ +
9333102996 9333102765
1 1
+
9333103776 9333103730 9333102768
1 1 1
9333102238 3486000548
1 1
1 2
+
3 4 5 6 7 8 9 10
Assembly No. 7598100050 Revision: A Description A2B SWITCH - WITH RETAINER CRIMP FLAG ASSEMBLY - A2B RETAINER (COMPLETE ASSEMBLY) CONDUIT (CUT TO LENGTH REQUIRED) BOX ASSEMBLY - JUNCTION CONNECTOR ASSEMBLY DUMMY PLUG, 2-PIN CABLE ASSEMBLY CLIP, GRIPPER JUNCTION BOX ASSEMBLY 80MM X 75MM, PG9 + 2-PIN A2B SWITCH, WITHOUT CRIMP CABLE ASSEMBLY, JUMPER
+ SEE FURTHER BREAKDOWN THIS GROUP
Page 93
Manitowoc Cranes
9333102633 (SHEET 1 OF 1) Page 94
Manitowoc Cranes Description FLAG ASSEMBLY - A2B RETAINER (COMPLETE ASSEMBLY) Item 1 2 3
FN
Assembly No. 9333102633 Revision:
Part
Qty
9333102373 9333102618 9333102232
1 1 1
Description FLAG, RETAINER DECAL, A2B LANYARD
Page 95
Manitowoc Cranes
9333102996 (SHEET 1 OF 1) Page 96
Manitowoc Cranes Description BOX ASSEMBLY - JUNCTION
Item
FN
Assembly No. 9333102996 Revision:
Part
Qty
1 2 3 4 5 6 7 8
9333103219 9333102749 9333102759 9333102663 9333102664 9333102665 9333103044 9333102792
1 1 1 3 1 2 1 1
9 10 11 12
9333102482 9333102612 9333102669 9333102266
1 1 4 4
13 14
9333102480 9333101984
4 2
15
9333102793
1
Description JUNCTION BOX, 80 X 75 X 57 STRAIN RELIEF, PG 9 RAIL, TERMINAL STRIP MOUNTING BLOCK, TERMINAL STRIP PLATE, TERMINAL STRIP END BRACKET, TERMINAL STRIP END MARKING TAGS, 1-5 CONNECTOR, CANNON 2-SOCKET RECEPTACLE, GASKET COVER, DUST SCREW #4 WASHER, LOCK #4 NUT #4 LOCKNUT PG9 STRAIN RELIEF, PG9, 90 DEG W/ YELLOW GROMMET
Page 97
Manitowoc Cranes
9333102765 (SHEET 1 OF 1) Page 98
Manitowoc Cranes Description CONNECTOR ASSEMBLY DUMMY PLUG, 2-PIN
Item
FN
Part
Qty
1
9333103040
1
2
9333102770
1
3
9333102615
1
4 5 6
9333102047 9333102790 9333101465
1 1 1
Assembly No. 9333102765 Revision: Description
CANNON CONNECTOR, 2-PIN PLUG HOUSING, CANNON CONNECTOR END #16 COVER, DUST PLUG END PLUG, HOLE SCREW, SLOTTED MACHINE RESISTOR, 4700 OHMS
Page 99
Manitowoc Cranes
9333102768 (SHEET 1 OF 1) Page 100
Manitowoc Cranes Description JUNCTION BOX ASSEMBLY - 80MM X 75MM, PG9 + 2-PIN
Item
FN
Part
Qty
1 2
9333104159 9333102674
1 1
3 4 5 6 7 8
9333102759 9333102663 9333102664 9333102665 9333102666 9333102760
1 3 1 2 1 1
9 10 11 12
9333102482 9333102612 9333102669 9333102266
1 1 4 4
13
9333102480
4
Assembly No. 9333102768 Revision: Description
JUNCTION BOX,- MACHINED STRAIN RELIEF PG9 RAIL, TERMINAL STRIP MOUNTING BLOCK, TERMINAL STRIP PLATE, TERMINAL STRIP END BRACKET, TERMINAL STRIP END TAGS, TERMINAL STRIP CONNECTOR, CANNON 2-PIN MALE RECEPTACLE GASKET COVER, DUST SCREW #4 WASHER, LOCK #4 NUT #4
Page 101
Manitowoc Cranes
6978100436 (SHEET 1 OF 1) Page 102
Manitowoc Cranes Description EXTENSION INSTALLATION - BOOM
Item
FN
Assembly No. 6978100436 Revision: C
Part
Qty
21
7110151205
4
22
7110080605
4
23
7660140000
2
24 25 26
7950140050 7950140141 7850000805
1 1 14
Description CAP SCREW, 5/16" - 18 N.C. X 1 1/2" GRADE 1 CAP SCREW, 5/32" - 32 N.C. X 3/4" GRADE 1 NUT, HEX 1/4" - 20 N.C. WASHER, LOCK 1/4" WASHER, FLAT 1/4" PLAIN NARROW TIE, CABLE (BLACK) 13 3/8" LONG
Page 103
Manitowoc Cranes Notes
Page 104
Manitowoc Cranes
80023915 (SHEET 2 OF 2) Page 105
Manitowoc Cranes
80023915 (SHEET 1 OF 2) Page 106
Manitowoc Cranes Description LMI CAB KIT INSTALLATION-IFLEX2
Item
Part
Qty
80023913 7111080810
1 4
11 12 13
7950080141 7950080050 7660081100
8 4 4
14 15
80022642 7850000237
1 10
1 10
FN
Assembly No. 80023915 Revision: #
+
Description LMI CAB KIT, IFLEX2, EXPERT SCREW, MACHINE 5/32" - 32 N.C. X 1" GRADE 1 FLATWASHER, 5/32" I.D. LOCKWASHER, 5/32" I.D. NUT, HEX 5/32" - 24 N.F. GRADE 1 TAPE CUTOUT, 3M VHB TIE, CABLE (BLACK) 7 5/16" LONG
+ SEE FURTHER BREAKDOWN THIS GROUP
Page 107
Manitowoc Cranes Notes
Page 108
Manitowoc Cranes
80023913 (SHEET 2 OF 2) Page 109
Manitowoc Cranes
80023913 (SHEET 1 OF 2) Page 110
Manitowoc Cranes Description LMI CAB KIT, IFLEX2, EXPERT
Item
FN
Assembly No. 80023913 Revision: #
Part
Qty
1
9333107524
1
2
90011561 90011563 90011562 9333107526
1 1 1 1
3 4 5
90016149 90020942 90024260 80023914 80008201 80023931
1 1 1 1 1 1
Description CENTERAL UNIT ASSEMBLY - iFLEX2 (COMPLETE ASSEMBLY) INCLUDES THE FOLLOWING PARTS FUSE,2A FUSE,7.5A FUSE,15A CONSOLE ASSEMBLY - GRAPHIC (COLOR) (COMPLETE ASSEMBLY) INCLUDES THE FOLLOWING PARTS KNOB FUSE, MINI 2AMP FUSE, 4 AMP HA, LMI iFLEX2 CABLE, CAN BUS M12 SHLD 3m LMI 8-PORT CANBUS BOX
Page 111
Manitowoc Cranes
80004356 (SHEET 1 OF 1) Page 112
Manitowoc Cranes Description ELECTRICAL SYSTEM INSTALLATION - BOOM/JIB ACTUATOR CONTROL
Item
FN
Part
Qty
1
+
6512100973
1
2
+
80004355
1
3
7111100611
2
4 5 6
7950100141 7950100050 7660101100
4 2 2
7
7111040610
4
8 9 10
7950040141 7950040050 7660041100
8 4 4
11 12
7850000208 7345001946
65 1
13
7345001944
1
Assembly No. 80004356 Revision: A
Description HARNESS ASSEMBLY - BOOM/JIB STOWAGE (COMPLETE ASSEMBLY) HARNESS ASSEMBLY - JIB STOWAGE CONTROL (COMPLETE ASSEMBLY) SCREW, MACHINE 3/16" - 24 N.C. X 3/4" GRADE 1 WASHER, FLAT, #10 WASHER, LOCK #10 NUT, HEX 3/16" - 32 N.F. GRADE 1 SCREW, MACHINE 7/64" - 40 N.C. X 3/4" GRADE 1 WASHER, 7/64" I.D. LOCKWASHER, 7/64" I.D. NUT, HEX 7/64" - 40 N.C. GRADE 1 CABLE TIE 5.63", BLACK TERMINAL, MALE 12 - 10 AWG TERMINAL, FEMALE 12 - 10 AWG
+ SEE FURTHER BREAKDOWN THIS GROUP
Page 113
Manitowoc Cranes Notes
Page 114
Manitowoc Cranes
6512100973 (SHEET 2 OF 2) Page 115
Manitowoc Cranes
6512100973 (SHEET 1 OF 2) Page 116
Manitowoc Cranes Description HARNESS ASSEMBLY - BOOM/JIB STOWAGE (COMPLETE ASSEMBLY)
Item
Part
Qty
5
7892000197
2
6
8594100257
1
7750000114 7826000617 7892000809 7892100033 7892100025 7172100005 7689000797
2 2 6 4 1 1 2
14 15 16
7364100038 7689000704 7689000503
1 3 3
17 18 19 20
7892100005 7246100429 7258100199 7345001946
1 1 1 1
21
7345001944
1
7 8 9 10 11 12 13
FN
#
Description PARALLEL, NON - INSULATED 6 AWG TUBING, HEAT SHRINK 1/2" I.D. LINER, MELTABLE (QUANTITY IN FEET) RELAY (HOSTILE ENVIRONMENT) SOCKET, RELAY WATERPROOF TERMINAL, RELAY WATERPROOF TERMINAL, FEMALE 2.94-3.68 DEUTSCH DTP 2-PASS RECEPTACLE BOOT, DTP2P-BT PIN 12 AWG STRAIN RELIEF DEUTCH 6-PASS PIN, 16 - 14 GA PLUG, SEALING 16 - 12 AWG RECEPTACLE, 6 PASS CABLE ASSY, LANYARD DUST COVER/RECEPTACLE HDC16-6 TERMINAL, MALE 12 - 10 AWG TERMINAL, FEMALE 12 - 10 AWG
# SERVICED AS AN ASSEMBLY ONLY
Page 117
Assembly No. 6512100973 Revision: A
Manitowoc Cranes
80004355 (SHEET 1 OF 1) Page 118
Manitowoc Cranes Description HARNESS ASSEMBLY - JIB STOWAGE CONTROL (COMPLETE ASSEMBLY)
Item 1 2 3 4 5 6 7 8 9 10 11
FN +
#
Part
Qty
7872800045 7679100402 7679100403 7364800003 80004354 7364100038 7709100868 7258100116 7246100429 7826000087 7689000503
1 1 1 1 1 1 1 1 1 3 3
+ SEE FURTHER BREAKDOWN THIS GROUP
Description CONTROL ASSEMBLY DECAL - IN DECAL - OUT GRIP, CORD CABLE, RETRACTABLE STRAIN RELIEF DEUTCH 6-PASS THREADED PLUG (6S) DUST COVER - 6-PASS CABLE ASSY, LANYARD SOCKET, 16-14 GA PLUG, SEALING 16 - 12 AWG
# SERVICED AS AN ASSEMBLY ONLY
Page 119
Assembly No. 80004355 Revision: A
Manitowoc Cranes
7872800045 (SHEET 1 OF 1) Page 120
Manitowoc Cranes Description CONTROL ASSEMBLY
Item 1 2 3 4 5 6
FN
Assembly No. 7872800045 Revision: Part
Qty
9872100077 9872100074 9872100076 9872100073 9872100072 9872100075
1 1 1 1 1 1
Description COVER BRACKET, HANGER BOX BUTTON, DOWN BUTTON, UP INTER SWITCH W/CONTACTS & SEAL ITEM NOT SHOWN
Page 121
Manitowoc Cranes
80036745 (SHEET 1 OF 1) Page 122
Manitowoc Cranes Description LMI-MODIFIED FOR WIND SPEED INDICATOR
Item 101
FN
Part 80036744
Qty 1
Assembly No. 80036745 Revision: A Description
CONNECTOR, LMI MODIFIED
Page 123
Manitowoc Cranes
80013133 (SHEET 1 OF 1) Page 124
Manitowoc Cranes Description WIND SPEED INDICATOR KIT
Item
FN
Assembly No. 80013133 Revision: A
Part
Qty
1 2 3 4 5 6 11
80012337 80012339 80012340 80012427 80012428 6199100085 7790141653
1 1 1 1 1 1 2
12
7689001653
2
Description ANTENNA-2.4 GHZ, 90 DEGREE BRACKET, ANEMOMTER, REEL MNT SENSOR ASSY -WINDSPEED (PATB5) RADIO, TRS10 PATB5, 2.4 GHZ ASSEMBLY, CABLE, CAN, DEUTSCH BUSHING SCREW, SELF-TAPPING 1/4" - 20 N.C. X 1" GRADE 1 , ITEM NOT PART OF KIT PIN, SAFETY SNAP , ITEM NOT PART OF KIT
Page 125
Manitowoc Cranes
80050994 Page 126
Manitowoc Cranes Description TURNTABLE DRIVE INSTALLATION
Item
Part
Qty
80050995 7576134157
1 1
3 4 5 6
80023299 7949000617 00118576 7069100072
10 10 10 1
7 8 9 10 11 13 14 15 16
9069100117 7949000359 80021345 4189210077 7951170210 00437175 7445040219 7364000686 7550102430 7550104830
2 71 71 0 2 2 4 2 1 1
1 2
FN
Assembly No. 80050994 Revision: B
+
Description TURNTABLE COMPLETE BOX ASSEMBLY - SWING (COMPLETE ASSEMBLY) BUSHING WASHER, 5/8" I.D. CAP SCREW, M16 X 110MM HEX HEAD BEARING, TURNTABLE INCLUDES THE FOLLOWING PARTS SEAL, BEARING 17' WASHER, 1" I.D. HARDENED ROUND HHCS M24x160 10.9 ISO 4014 GUARD, PINION WASHER, LOCK 8MM CAP SCREW, M8 X 12MM HEX HEAD ADAPTER, STRAIGHT COUPLING, ANCHOR HOSE ASSY, 1/4"I.D. X 24" LONG HOSE ASSY, 1/4"I.D. X 48" LONG
+ SEE FURTHER BREAKDOWN THIS GROUP
Page 127
Manitowoc Cranes Notes
Page 128
Manitowoc Cranes
7576134157 (SHEET 4 OF 4) Page 129
Manitowoc Cranes
7576134157 (SHEET 3 OF 4) Page 130
Manitowoc Cranes
7576134157 (SHEET 2 OF 4) Page 131
Manitowoc Cranes
7576134157 (SHEET 1 OF 4) Page 132
Manitowoc Cranes Description BOX ASSEMBLY - SWING (COMPLETE ASSEMBLY)
Item 1 2 3 4 5 6 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
FN
-
Part
Qty
9576101209 9576101107 9576101108 9576101210 NSS
1 1 3 1 1
9576101211 9576101212 9576101213 NSS 9576101214 9576101223 9576101224 9576101117 NSS 9576101225 9576101119 NSS 9576101215 9576101226 9576101123 NSS
1 1 1 1 1 1 3 1 1 6 150 3 1 3 3 1
Assembly No. 7576134157 Revision: Description
PINION PLATE,RETAINER CAPSCREW SHAFT, OUTPUT SEAL BEARING KIT, SHIM BEARING HOUSING, OUTPUT NUT, RING GEAR, SUN SHAFT RING,RETAINER HOUSING, CARRIER WASHER BEARING,NEEDLE GEAR GEAR, RING RING, RETAINER SHAFT HOUSING, CARRIER
23 24 25 26 27 28
NSS 9576101124 9576101216 9576101126 9576101127 NSS
1 3 21 1 108 3
HOUSING, FLANGE WASHER CAPSCREW GEAR,RING BEARING,NEEDLE GEAR
29
NSS
1 HOUSING, BRAKE
- THIRD REPAIR KIT AND/OR PART OF 3RD KIT
Page 133
Manitowoc Cranes Description BOX ASSEMBLY - SWING (COMPLETE ASSEMBLY)
Item 30 31 32
FN
@
Part
Qty
9576101129 9576101130 NSS
3 3 6
Assembly No. 7576134157 Revision: Description
WASHER RING,RETAINER SPRING
33
NSS
1 PISTON
34 35 35 36
NSS
@
9576101132 9576101132 NSS
1 16 16 16
PLATE, MOTOR MOUNT CAPSCREW CAPSCREW SPRING
37
@
NSS
12
38 39 40 41 42 43
9576101133 9576101176 9576101135 9576101136 9576101137 9576101105
1 1 1 1 1 1
44
9576101153 NSS
1 1
45 46
*
*
9576101138 NSS
1 1
SPRING RING,RETAINER GEAR,SUN BEARING COUPLING RING,RETAINER MOTOR ASSY. HYD. INCLUDES THE FOLLOWING PARTS KIT,SEAL O-RING RING,RETAINER O-RING
47
*
NSS
1 O-RING
48
NSS
1 PISTON
49
*
NSS
1 O-RING
50
*
NSS
1 O-RING
51
*
NSS
1 O-RING
52
@
NSS
1 SPACER, DISC
@ SECOND REPAIR KIT AND/OR PART OF 2ND KIT
* REPAIR KIT AND/OR PART OF KIT
Page 134
Manitowoc Cranes Description BOX ASSEMBLY - SWING (COMPLETE ASSEMBLY)
Item
FN
Part
Qty
53
7709800001
2
54
7755904002 NSS
1 2
@
Assembly No. 7576134157 Revision: Description
PLUG, SAE #4 INCLUDES THE FOLLOWING PARTS O-RING DISK, FRICTION
55
@
NSS
2 DISK, BRAKE
56 57 58 59 60 61 62 63 64 65 66 67 68
@
-
-
-
NSS 9576101140 NSS 9576101141 9576101142 NSS 9576101217 9576101227 9576101218 9576101219 NSS 9576101220 NSS
1 1 2 1 1 2 3 1 1 1 1 1 1
69 70 71 72
9576101148 9576101149 9576101189 7709800001
3 2 2 2
73 74 75 76
7755904002 9576101151 9576101152 9576101100 9576101221
1 1 1 2 1
77
9576101222
1
@ SECOND REPAIR KIT AND/OR PART OF 2ND KIT
KIT, SHIM RING,RETAINER O-RING PLUG PLATE,END O-RING PIN PLATE, END RING, RETAINER COVER, OUTPUT O-RING PLUG PLATE, NAME CAPSCREW PIPE BREATHER PLUG, SAE #4 INCLUDES THE FOLLOWING PARTS O-RING DIPSTICK ELBOW CAPSCREW CARRIER ASSY. 1ST. STAGE INCLUDES ITEMS 21,22,24,26,27 28,30,31,38,39 AND 60 CARRIER ASSY. 2ND. STAGE INCLUDES ITEMS 12 THRU 20 AND - THIRD REPAIR KIT AND/OR PART OF 3RD KIT
Page 135
Manitowoc Cranes Description BOX ASSEMBLY - SWING (COMPLETE ASSEMBLY)
Item
FN
78
79 80 81
* @ -
Part
Qty
9576101157
1
9576101096 9576101097 9576101228
1 1 1
* REPAIR KIT AND/OR PART OF KIT - THIRD REPAIR KIT AND/OR PART OF 3RD KIT
Assembly No. 7576134157 Revision: Description
63 KIT,BRAKE ASSY. INCLUDES ITEMS 29, 32 THRU 37 40,41,42,44 THRU 57, 69 THRU 74 KIT,SEAL BRAKE KIT,DISC BRAKE KIT, SEAL PLANETARY
@ SECOND REPAIR KIT AND/OR PART OF 2ND KIT
Page 136
Manitowoc Cranes Notes
Page 137
Manitowoc Cranes
80045861 (SHEET 1 OF 1) Page 138
Manitowoc Cranes Description HYDRAULIC,WATER,ELECTRIC & AC SWIVEL INSTALLATION
Item 50 51 52 53
FN +
Part
Qty
80045860
1
6199100075 7126293150 7950260141
4 4 4
Description HYDRAULIC,WATER,ELECTRIC & AC SWIVEL ASSEMBLY BUSHING CAP SCREW, HEX HEAD M24 X 150 WASHER, 1" I.D.
+ SEE FURTHER BREAKDOWN THIS GROUP
Page 139
Assembly No. 80045861 Revision: C
Manitowoc Cranes
80045860 (SHEET 1 OF 1) Page 140
Manitowoc Cranes Description HYDRAULIC,WATER,ELECTRIC & AC SWIVEL ASSEMBLY
Item
Part
Qty
7364100165
1
6705100261 80044801 7126171053 7949000534 7445080804 7649000059 7445080803 7126171553 7661170003 6705100260 7127241550 7300000244
1 1 4 4 2 4 4 4 4 2 4 1
17 18 19 20
7126171150 7950150050 7950150141 7709800001
1 1 1 1
21 22 23
7755904002 7126171150 7950150141 6705016148
1 2 2 1
1
2 3 4 5 9 10 11 12 13 14 15 16
FN +
+
Assembly No. 80045860 Revision: C Description
SWIVEL ASSEMBLY - 14 PORT HYDRAULIC, WATER AND AIR CONDITIONING (COMPLETE ASSEMBLY) PLATE, RETAINER SLIP RING ASSEMBLY CAP SCREW, M8 X 16MM HEX HEAD WASHER, HARDENED ROUND ELBOW, 90 DEGREE NIPPLE, HOSE 5/8 ID TO 1/2 NPT ADAPTER, STRAIGHT CAP SCREW, M8 X 40MM HEX HEAD NUT PLATE, RETAINER CAP SCREW, M16 X 40MM HEX HEAD CLAMP, TUBING 1" I.D. CAP SCREW, M8 X 20MM HEX HEAD WASHER, LOCK 5/16" I.D. WASHER, FLAT 5/16" PLUG, SAE #4 INCLUDES THE FOLLOWING PARTS O-RING CAP SCREW, M8 X 20MM HEX HEAD WASHER, FLAT 5/16" PLATE
+ SEE FURTHER BREAKDOWN THIS GROUP
Page 141
Manitowoc Cranes
7364100165 (SHEET 1 OF 1) Page 142
Manitowoc Cranes Description SWIVEL ASSEMBLY - 14 PORT HYDRAULIC, WATER AND AIR CONDITIONING (COMPLETE ASSEMBLY) Item 1 2 3 4 5 6
FN
*
Part
Qty
9364101826 9364101827 9364101818 9364101828 9364101820 NSS
1 1 1 1 1 2
Assembly No. 7364100165 Revision:
Description HOUSING, WATER BRACKET PLATE, COVER FLANGE HOUSING, CASE SPOOL ASSY. HYD./ WATER RING, ANTI-SEIZURE
7
*
NSS
2 V-SEAL
8
*
NSS
13 RING, SEAL
9
*
NSS
3 O-RING
10
*@
NSS
3 RING, GLYD
11
*@
NSS
6 O-RING
12 13 14 15 16 17
*@
* @
NSS 9364101821 9364101822 9364101823 9364101829 9364101830
* REPAIR KIT AND/OR PART OF KIT
1 4 4 2 1 1
O-RING SCREW, GRUB CAPSCREW CAPSCREW, M8 KIT, SEAL KIT, SEAL SEAL KIT FOR WATER HOUSING INCLUDES ITEMS 10 QTY. 3, ITEM 11 QTY. 3, AND ITEM 12 QTY.2
@ SECOND REPAIR KIT AND/OR PART OF 2ND KIT
Page 143
Manitowoc Cranes
80044801 (SHEET 3 OF 3) Page 144
Manitowoc Cranes
80044801 (SHEET 2 OF 3) Page 145
Manitowoc Cranes
80044801 (SHEET 1 OF 3) Page 146
Manitowoc Cranes Description SLIP RING ASSEMBLY
Item
FN
Assembly No. 80044801 Revision: Part
Qty
2 3 3 3 4 5
90022866 9364100968 9364101688 9364101208 9364101634 90022864
1 1 1 1 2 1
6 6 6 6 7 8 9 9 10 10 11
90000036 90016115 9364101875 9364100340 90022867 9364100180 9364100087 9364100088 9364100333 9364100341 9364100178
8 2 6 8 3 1 16 32 8 16 8
11
9364101224
16
12 12 13
9364100334 9364100092 90022868
8 16 1
14 15
90022869 9364101429
1 9
16 17 18 19 19
7950150141 9364100685 90022870 90022871 90022872
9 2 1 1 1
Description BRACKET, ALUMINUM BASE CONNECTOR ASSY. 3/4" CONNECTOR ASSY. 1" CONNECTOR ASSY. 1/2" BEARING, NYLON CORE ASSY. INCLUDES ALL BRASS RINGS WITH CENTER LEADS, NYLON SPACERS, SET SCREW CONNECTORS FOR CENTER HARNESS BRUSH & ARM ASSY. 45 AMP BRUSH & ARM ASSY (2 AMP) BRUSH & ARM ASSY.SILVER 7.5AMP BRUSH & ARM ASSY. 7.5 AMP STUD, LEVELING 8.69" LG BEARING, NYLON DISCONNECT, LARGE KNIFE DISCONNECT, SMALL KNIFE SPRING, BRUSH 5.5 LBS SPRING, BRUSH 1.6 LBS CONNECTOR, CRIMPED (FOR 10 GAUGE WIRE ) CONNECTOR, SETSCREW (FOR 16 GAUGE WIRE ) SLEEVE, 5/16" I.D. X 3" SLEEVE, 3/16" I.D. X 3" COVER ASSY. W/ LATCHES INCLUDES ITEMS 38 AND 39 TUBE ASSY. WITH FLANGE NUT, HEX JAM 5/16" - 18 N.C. WASHER, FLAT 5/16" COLLAR, SET 5/16" HARNESS ASSY. CENTER HARNESS ASSY. FRONT HARNESS ASSY. REAR
Page 147
Manitowoc Cranes Description SLIP RING ASSEMBLY
Item
FN
Assembly No. 80044801 Revision: Part
Qty
19 20 21 22 22 22 24
90022873 9364101836 90022874 9364101845 9364101397 9364101923 7785140800
1 1 1 1 1 1 3
25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41
90022875 90022876 90016131 9364101889 90022865 90016136 9364101615 90020124 9364101851 9364101595 9364101596 90016127 9364101588 9364101847 90020125 90019585 7345232101
1 1 1 3 1 1 2 1 4 1 4 1 4 2 4 1 3
42 43
7709000876 7892000950
1 1
44
7709000845
1
45
7892000939
2
46 47 48
80008786 80008788 7345242101
1 1 2
Description HARNESS ASSY. ENCODER BREATHER ASSY. PIN, DRIVE S.S. NUT, LOCK 1/2" NUT, LOCK 3/4" LOCKNUT, 1" SET SCREW 1/4" - 20 N.C. X 1/2" NET, HEX S.S. COLLAR, SUPPORT ALUMINUM ENCODER CLAMP, SERVO W/SCREW PLATE, ENCODER MOUNTING SHAFT DRIVE, ENCODER SET SCREW DISK, RUB WASHER, #10 FLAT PLATE SCREW, #10-32 X 5/8" FLATHEAD CONNECTOR, 90 DEGREE ANGLE SPACER, STAND-OFF LATCH RIVET, ALUM. SOCKET, BLACK 18 PIN TERMINAL 6 AWG PLUG, 1 SOCKET RECEPTACLE, 8 PIN PLUG 8 SOCKET RECEPTACLE, 1 PIN 180DEG BSHELL 180 DEG BSHELL TERMINAL
Page 148
Manitowoc Cranes Description SLIP RING ASSEMBLY
Item
FN
Assembly No. 80044801 Revision: Part
Qty
49
7689000813
2
50
7826000095
1
51
7689002053
18
52
7826100004
1
Description 6 AWG PIN 4 AWG SOCKET, 4 AWG PIN 16 - 18 AWG SOCKET, (16 - 18) 30 SERIES ITEM NOT SHOWN, REQUIRED FOR HARNESS # 4
Page 149
Manitowoc Cranes Notes
Page 150
Manitowoc Cranes
80029637 (SHEET 4 OF 4) Page 151
Manitowoc Cranes
80029637 (SHEET 3 OF 4) Page 152
Manitowoc Cranes
80029637 (SHEET 2 OF 4) Page 153
Manitowoc Cranes
80029637 (SHEET 1 OF 4) Page 154
Manitowoc Cranes Description ESI SUPERSTRUCTURE RT880E4
Item
Part
Qty
80029018 80025017 80025245 7126171253 7950140161 7951170210 7352100109 80025246 7659000256
1 1 1 1 1 1 1 1 2
7099001159 7126151253 7951150014 7951150210 7661150003 7850000208 7850000805
2 2 2 2 2 30 30
6872100045
1
18 19 20
7111081211 7950080050 7660081100
2 2 2
21 22
7950080141 7950150141
2 2
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
FN
Assembly No. 80029637 Revision: G
+
#
#
+
+ SEE FURTHER BREAKDOWN THIS GROUP
Description HARNESS ASSEMBLY-SS CONTROL MODULE I/O COVER CAP SCREW, M8X25 HEX HEAD WASHER, 1/4" I.D. FLAT WIDE WASHER, LOCK 8MM MODULE ASSY, CONTROL BRACKET-ELEC MOUNTING NUT, RETAINING 5/16" - 18 N.C. SCREW, THUMB CAP SCREW, M6 X 25MM WASHER, 6MM I.D. LOCKWASHER, 6MM I.D. NUT, HEX CABLE TIE 5.63", BLACK TIE, CABLE (BLACK) 13 3/8" LONG SWITCH ASSEMBLY - PROXIMITY (NORMALLY OPEN) (COMPLETE ASSEMBLY) SCREW, LOCKWASHER, 5/32" I.D. NUT, HEX 5/32" - 24 N.F. GRADE 1 FLATWASHER, 5/32" I.D. WASHER, FLAT 5/16"
# SERVICED AS AN ASSEMBLY ONLY
Page 155
Manitowoc Cranes
80029018 (SHEET 7 OF 7) Page 156
Manitowoc Cranes
80029018 (SHEET 6 OF 7) Page 157
Manitowoc Cranes
80029018 (SHEET 5 OF 7) Page 158
Manitowoc Cranes
80029018 (SHEET 4 OF 7) Page 159
Manitowoc Cranes
80029018 (SHEET 3 OF 7) Page 160
Manitowoc Cranes
80029018 (SHEET 2 OF 7) Page 161
Manitowoc Cranes
80029018 (SHEET 1 OF 7) Page 162
Manitowoc Cranes Description HARNESS ASSEMBLY-SS
Item
FN
Part
Assembly No. 80029018 Revision: D Qty
7 8 9 10 11 12 13 14 15 16 17
80021593 7709100882 7709100946 7172000554 7709000846 7892001036 7709100910 7172000552 7709100909 80023485 7709000883
36 1 1 2 2 2 1 2 1 1 1
18 19
80008783 7892000949
1 5
20 21 22 23
7689001782 7709000936 80008769 7892001051
4 1 1 1
24 25 26 27 28
7892100036 7709100902 7709100911 80008765 7709000874
2 2 2 6 4
29
7892000978
2
30 31 32 33 34 35 36 37
7709100877 7172100002 7892100010 80001293 7709000844 80008755 80008759 7709100870
3 3 1 2 24 17 8 1
+
Description CABLE, 20 AWG CAN-BUS SHEILDED PLUG, DRC18-40SA PLUG, DRC18-40SB BOOT PLUG, 12 SOCKET RECEPTACLE, SPLICE BLOCK PLUG DTM06-12SD W/WM-12S WEDGE BOOT PLUG DTM06-12SC W/WM-12S WEDGE DT PLUG 8SB BLK PLUG 6 SOCKET 180DEG BSHELL RECEPTACLE, 2 PIN PIN, 18 - 16 GAGE PLUG, 4 SOCKET 180DEG BSHELL RECEPTACLE, 4 PIN RECEPTACLE, 3 WAY PLUG, 3 PIN PLUG,DT06-3S-CEO6 W/BLUE WEDGE 180DEG BSHELL PLUG 3 SOCKET RECEPTACLE, 3 PIN PLUG BOOT, PLUG RECEPTACLE, DTM-3P DIODE (MODIFIED) PLUG, 2 SOCKET 180DEG BSHELL 90DEG BSHELL PLUG, 4 PASS
+ SEE FURTHER BREAKDOWN THIS GROUP
Page 163
Manitowoc Cranes Description HARNESS ASSEMBLY-SS
Item
FN
Part
Assembly No. 80029018 Revision: D Qty
38 39 40 41 42 43
7826000092 7689100033 7826000087 7826100004 7826100018 7689000503
6 4 9 24 2 61
44 45 46
7826000650 7345001444 7345242001
18 2 1
47
7892000196
10
48
7892000195
12
49
7892000194
7
50
8594100257
11
51
8594100256
17
53
8594000022
3
54
8594000001
6
55
8594000002
14
56
8594000004
13
57
8594000006
11
58
8594000019
56
59 60
7850000208 7826000626
125 113
61
7826100016
28
Description SOCKET, (12) 12-14GA PIN SOCKET, 16-14 GA SOCKET, (16 - 18) 30 SERIES SOCKET, 20 GAUGE GOLD PLUG, SEALING 16 - 12 AWG PLUG, SEALING TERMINAL, FEMALE TERMINAL 8 AWG PARALLEL, NON - INSULATED 8 AWG PARALLEL, NON - INSULATED 12 - 10 AWG PARALLEL, NON - INSULATED 16 - 14 AWG TUBING, HEAT SHRINK 1/2" I.D. LINER, MELTABLE (QUANTITY IN FEET) TUBING, HEAT SHRINK 1/4" I.D. LINER, MELTABLE (QUANTITY IN FEET) FLEXGUARD - 1.250" I.D. (QUANTITY IN FEET) FLEXGUARD - 1.00" I.D. (QUANTITY IN FEET) FLEXGUARD - .750" I.D. (QUANTITY IN FEET) FLEXGUARD - .500" I.D. (QUANTITY IN FEET) FLEXGUARD - .350" I.D. (QUANTITY IN FEET) FLEXGUARD, 1/4" I.D. (QUANTITY IN FEET) CABLE TIE 5.63", BLACK SOCKET, 16 - 18 AWG SOCKET, DEUTSCH 22/20 GA NI
Page 164
Manitowoc Cranes Description HARNESS ASSEMBLY-SS
Item
FN
Assembly No. 80029018 Revision: D
Part
Qty
62
7364001682
2
63
7364001683
2
64
7892000257
4
65 66 67 69 70 71 72 73 74 75
7364001847 7892000256 7345241901 7709100895 7892100039 7172000568 7709100891 7172100004 7892100025 7689000503
4 4 3 2 2 2 1 1 1 1
Description CONNECTOR, 2 CONDUCTOR TOWER WITH SEAL CONNECTOR, 2 CONDUCTOR SHROUD TERMINAL, GREEN CAVITY SEAL TERMINAL, FEMALE SLEEVE TERMINAL, BLUE CABLE SEAL TONGUE, INSULATED RING PLUG, 4 SOCKET RECEPTACLE, DTM04-4P BOOT, CONNECTOR PLUG, 2-PASS DEUTSCH DTP BOOT, DTP2S-BT DEUTSCH DTP 2-PASS RECEPTACLE PLUG, SEALING 16 - 12 AWG
Page 165
Manitowoc Cranes
80001293 (SHEET 1 OF 1) Page 166
Manitowoc Cranes Description DIODE (MODIFIED)
Item
FN
Assembly No. 80001293 Revision: A Part
Qty
1 2 3 4 5 6
80001292 7356000099 8594100271 7689000704 8977010300 7892000194
1 1 1 2 1 2
7
8594100256
1
Description RECEPT DT-2P (DT04-2P-E008) DIODE, SILICON RECTIFIER FLEXGUARD PIN, 16 - 14 GA WIRE, 16 GAUGE WHITE PARALLEL, NON - INSULATED 16 - 14 AWG TUBING, HEAT SHRINK 1/4" I.D. LINER, MELTABLE (QUANTITY IN FEET)
Page 167
Manitowoc Cranes
6872100045 (SHEET 1 OF 1) Page 168
Manitowoc Cranes Description SWITCH ASSEMBLY - PROXIMITY (NORMALLY OPEN) (COMPLETE ASSEMBLY) Item 1 2 3 4 5
FN
Part
Qty
7872100062 7892100010 7172100003 7689100033 8594100256
1 1 3 3 1
Assembly No. 6872100045 Revision: A Description
PROXY SENSOR-PNP 10mm RANGE RECEPTACLE, DTM-3P BOOT-DTM3P-RECP PIN TUBING, HEAT SHRINK 1/4" I.D. LINER, MELTABLE (QUANTITY IN FEET)
Page 169
Manitowoc Cranes Notes
Page 170
Manitowoc Cranes
80021454 (SHEET 4 OF 4) Page 171
Manitowoc Cranes
80021454 (SHEET 3 OF 4) Page 172
Manitowoc Cranes
80021454 (SHEET 2 OF 4) Page 173
Manitowoc Cranes
80021454 (SHEET 1 OF 4) Page 174
Manitowoc Cranes Description VALVE INSTALLATION-SS
Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
FN
Part
Qty
+
7926100829
1
+
7126212850 7951210210 7926100830
3 3 1
7126193350 7951190210 80060945 80020964 7126151253 7926100831
3 8 1 1 3 1
80018822 7126191750 7951190014 7661190003 8637055002
1 3 3 3 10
7950160050 7950160141 7115162850
2 2 2
7926100820
1
7126192750 7951150210 7950140141
2 3 3
+ + +
17 18 19
20 21 28 29
Assembly No. 80021454 Revision: C
+
Description VALVE ASSEMBLY - 4 SECTION MAIN (COMPLETE ASSEMBLY) CAP SCREW, M12 X 120MM HEX HEAD LOCK WASHER, 12MM I.D. VALVE ASSEMBLY - SWING, STEER AND BRAKE (COMPLETE ASSEMBLY) CAP SCREW, M10 X 170 HEX HEAD LOCK WASHER, 10MM BRAKE ACCUMULATOR DUAL ACCUM CHARGE VALVE CAP SCREW, M6 X 25MM VALVE ASSEMBLY - CAB TILT (COMPLETE ASSEMBLY) CWT REMOVAL VALVE CAP SCREW, M10 X 50MM HEX HEAD FLAT WASHER, 10MM I.D. NUT, HEX 10MM MOULDING (QUANTITY IN FEET) WASHER, LOCK 3/8" I.D. WASHER, 3/8" PLAIN NARROW CAP SCREW, 3/8" - 16 N.C. X 3 1/2" GRADE 5 VALVE ASSEMBLY - 2 SPEED SWING (COMPLETE ASSEMBLY) CAP SCREW, M10X110 HEX HEAD LOCKWASHER, 6MM I.D. WASHER, FLAT 1/4" PLAIN NARROW
+ SEE FURTHER BREAKDOWN THIS GROUP
Page 175
Manitowoc Cranes Notes
Page 176
Manitowoc Cranes
7926100829 (SHEET 2 OF 2) Page 177
Manitowoc Cranes
7926100829 (SHEET 1 OF 2) Page 178
Manitowoc Cranes Description VALVE ASSEMBLY - 4 SECTION MAIN (COMPLETE ASSEMBLY)
Item
FN
Part
Qty
1
9926112694
1
2
9926112695
2
3
9926112941
1
4
9926112698
1
5
9926112699
1
6 10
9926106521 7447242401
4 1
11
7755029002 7755924002 7447202001
1 1 1
12
7755025002 7755920002 7447242001
1 1 1
13
7755029002 7755920002 7447161603
1 1 2
14
7755021002 7755916002 7447161602
1 1 2
15
7755021002 7755916002 7447161601
1 1 2
16
7755021002 7755916002 7447161640
1 1 2
7755021002 7755916002
1 1
Description VALVE, INLET SECTION INCLUDES ITEMS 101 THRU 106 VALVE, WORK SECTION MAIN & AUX. HOIST SECTION INCLUDES ITEMS 201 THRU 227 WORK SECTION VALVE, TELE. INCLUDES 301 THRU 333 VALVE, WORK SECTION LIFT, INCLUDES ITEMS 401 THRU 435 VALVE, OUTLET SECTION INCLUDES ITEMS 501 THRU 503 STUD ASSEMBLY ADAPTER, STRAIGHT INCLUDES THE FOLLOWING PARTS O-RING O-RING ADAPTER, STRAIGHT MALE INCLUDES THE FOLLOWING PARTS O-RING O-RING ADAPTER, STRAIGHT INCLUDES THE FOLLOWING PARTS O-RING O-RING ELBOW, 90 DEGREE MALE INCLUDES THE FOLLOWING PARTS O-RING O-RING CONNECTOR INCLUDES THE FOLLOWING PARTS O-RING O-RING ADAPTER, STRAIGHT INCLUDES THE FOLLOWING PARTS O-RING O-RING ADAPTER, STRAIGHT INCLUDES THE FOLLOWING PARTS O-RING O-RING
Page 179
Assembly No. 7926100829 Revision:
Manitowoc Cranes Description VALVE ASSEMBLY - 4 SECTION MAIN (COMPLETE ASSEMBLY)
Item
FN
Part
Qty
17
7447081001
1
18
7755014002 7755910002 7447060601
1 1 1
19
7755012002 7755906002 7447040403
1 1 6
20
7755011002 7755904002 7447040603
1 1 3
21 101
7755011002 7755906002 9926112700 NSS
1 1 2 1
102
9926112703
1
103 104 105 106 201
9926112725 9926112942 9926100723 9926100721 9926112729 NSS
1 1 1 3 2 1
* * *
Assembly No. 7926100829 Revision:
Description ADAPTER, STRAIGHT MALE INCLUDES THE FOLLOWING PARTS O-RING O-RING ADAPTER, STRAIGHT MALE INCLUDES THE FOLLOWING PARTS O-RING O-RING ELBOW, 90 DEGREE INCLUDES THE FOLLOWING PARTS O-RING O-RING FITTING, 90 DEGREE INCLUDES THE FOLLOWING PARTS O-RING O-RING PLUG HOUSING VALVE ASSY, RELIEF @ 4350 PSI. INCLUDES THE FOLLOWING PARTS KIT, SEAL PLUG, ORIFICE .047 O-RING O-RING O-RING HOUSING
202
NSS
1 SPOOL
203
NSS
2
204
9926103581
1
205 206
7755912002 9926112705 9926112706
1 2 2
9926112726
1
PLUG, EXPANDER PLUG INCLUDES THE FOLLOWING PARTS O-RING RING, BACKUP VALVE ASSY. CARTRIDGE 12V. W/ORIFICE 3mm USE ORIGINAL ORIFICE WASHER ON NEW CART. INCLUDES THE FOLLOWING PARTS KIT, SEAL
* REPAIR KIT AND/OR PART OF KIT
Page 180
Manitowoc Cranes Description VALVE ASSEMBLY - 4 SECTION MAIN (COMPLETE ASSEMBLY)
Item
Part
Qty
9926112707 9926112708 9926112709 9926112710 9926106999 9926112943 9926106672 9926112711 9926106675 9926106674 9926106670 9926112944 9926107001 9926100721 9926100722 9926102076 9722102896
4 2 2 4 2 2 2 1 1 1 2 2 4 3 1 2 2
224
9752101137 7709800005
1 2
225 226 227 301
7755906002 9926105300 9926112945 9926112946 NSS
1 2 2 2 1
207 208 209 210 211 212 213 214 215 216 217 218 219 220 221 222 223
FN
* * *
Description CAPSCREW O-RING TUBE O-RING CAP SCREW, GUIDE, SPRING WASHER, TUBE SPRING SPRING TUBE CAP, END SCREW, O-RING O-RING O-RING PLUG INCLUDES THE FOLLOWING PARTS KIT, SEAL PLUG, SAE #6 INCLUDES THE FOLLOWING PARTS O-RING O-RING PLUG PLUG, ORIFICE .046 HOUSING
302 303 304 305 306 307 308
NSS 7755912002 9926105235 9926105234 9926105233 NSS 9926112705
1 1 1 1 1 1 1
SPOOL O-RING CAP SPRING POPPET PLUG, EXPANDER RING, BACKUP
* REPAIR KIT AND/OR PART OF KIT
Page 181
Assembly No. 7926100829 Revision:
Manitowoc Cranes Description VALVE ASSEMBLY - 4 SECTION MAIN (COMPLETE ASSEMBLY)
Item
FN
Part
Qty
309
9926112706
1
310 311 312 313 314 315 316 317 318 319 320 321 322 323 324 325 326 327 328 329 330 331 332 333
9926112726 9926112707 9926112708 9926106998 9926112709 9926112710 9926106999 9926112943 9926106672 9926112711 9926106675 9926106674 9926106670 9926112947 9926106898 9926106945 9926100721 9926100723 9926102076 9926106678 9926104848 9926105300 9926112945 9926112946 9926108910
1 2 1 1 1 4 2 2 2 1 1 1 2 1 1 4 3 1 2 1 1 1 1 1 1
333
9752100887 9926112949
0 1
401
9752100887 NSS
1 1
* * *
Assembly No. 7926100829 Revision:
Description VALVE ASSY. CARTRIDGE 12V. W/ORIFICE 3mm USE ORIGINAL ORIFICE WASHER ON NEW CART. INCLUDES THE FOLLOWING PARTS KIT, SEAL CAPSCREW O-RING STOP TUBE O-RING CAP SCREW, GUIDE, SPRING WASHER, TUBE SPRING SPRING TUBE CAP, END CAP, VALVE CAPSCREW O-RING O-RING O-RING O-RING RING, BACK-UP O-RING PLUG PLUG, ORIFICE .046 VALVE, RELIEF (2800 PSI) FOR PORT "B" INCLUDES THE FOLLOWING PARTS KIT, SEAL VALVE, RELIEF @ 3200 PSI FOR PORT "A" INCLUDES THE FOLLOWING PARTS KIT, SEAL HOUSING
* REPAIR KIT AND/OR PART OF KIT
Page 182
Manitowoc Cranes Description VALVE ASSEMBLY - 4 SECTION MAIN (COMPLETE ASSEMBLY)
Item
FN
402
Part NSS
403 404 405 406 407
7755912002 9926105235 9926105234 9926112719 NSS
Qty
Description
1 1 1 1 1 1
408 409
9926112705 9926112706
1 1
410 411 412 413 414 415 416 417 418 419 420 421 422 423 424 425 426 427 428 429 430
9926112726 9926112707 9926112708 9926106998 9926112709 9926112710 9926106999 9926112943 9926106672 9926112711 9926106675 9926106674 9926106044 9926112944 9926106898 9926106899 9926100721 9926100723 9926102076 9926106678 9926104848 9926112722
1 2 1 1 1 4 2 2 2 1 1 1 2 1 1 4 4 1 2 1 1 1
9926112725
1
* *
Assembly No. 7926100829 Revision:
SPOOL O-RING CAP SPRING POPPET, CHECK PLUG, EXPANDER RING, BACKUP VALVE ASSY. CARTRIDGE 12V. W/ORIFICE 3mm USE ORIGINAL ORIFICE WASHER ON NEW CART. INCLUDES THE FOLLOWING PARTS KIT, SEAL CAPSCREW O-RING STOP TUBE O-RING CAP SCREW, GUIDE, SPRING WASHER, TUBE SPRING SPRING TUBE CAP, END CAP, VALVE SCREW, O-RING O-RING O-RING O-RING RING, BACK-UP VALVE ASSY. RELIEF @ 4300 PSI FOR PORT "A" INCLUDES THE FOLLOWING PARTS KIT, SEAL
* REPAIR KIT AND/OR PART OF KIT
Page 183
Manitowoc Cranes Description VALVE ASSEMBLY - 4 SECTION MAIN (COMPLETE ASSEMBLY)
Item
FN
Part
Qty
431
9722102896
1
432
9752101137 7709800005
1 1
433 434 435 501
7755906002 9926105300 9926112945 9926112946 NSS
1 1 1 1 1
Description PLUG INCLUDES THE FOLLOWING PARTS KIT, SEAL PLUG, SAE #6 INCLUDES THE FOLLOWING PARTS O-RING O-RING PLUG PLUG, ORIFICE .046 HOUSING
502
NSS
7
503
7709800005
1
600
7755906002 9926112724
1 1
*
PLUG, EXPANDER PLUG, SAE #6 INCLUDES THE FOLLOWING PARTS O-RING KIT, SEAL / BETWEEN SECTION FOR COMPLETE VALVE ASSY.
* REPAIR KIT AND/OR PART OF KIT
Page 184
Assembly No. 7926100829 Revision:
Manitowoc Cranes
7926100830 (SHEET 2 OF 2) Page 185
Manitowoc Cranes
7926100830 (SHEET 1 OF 2) Page 186
Manitowoc Cranes Description VALVE ASSEMBLY - SWING, STEER AND BRAKE (COMPLETE ASSEMBLY)
Item 1
FN
Part NSS
Qty
Description
1 HOUSING, MANIFOLD
2
NSS
16 PLUG
3
NSS
4 PLUG
4
NSS
7
5 6
9926112770 9926112771
1 1
7
9926112772
1
8
9926112791 9926112775
1 1
9
9752100996 9926112776
1 1
10
9752101039 9926112777
1 1
11
9752101039 90026511
1 1
12
9926106695 9926110809
1 2
13
9752101331 9926112773
1 1
14
9926106537 9926112677
1 2
15 16
9926106806 9926104116 9926112672 7709000028
1 1 2 5
17
7755904002 7447081003
1 1
PLUG PLUG, ORIFICE .156 KIT, VALVE SECTION INCLUDES ITEMS 101 THRU 513 VALVE ASSY. W/RELIEF INCLUDES THE FOLLOWING PARTS KIT, SEAL CARTRIDGE ASSY, FILTER INCLUDES THE FOLLOWING PARTS KIT, REPAIR VALVE ASSY. RELIEF @ 250 PSI INCLUDES THE FOLLOWING PARTS KIT, REPAIR VALVE ASSY. RELIEF @ 350 PSI INCLUDES THE FOLLOWING PARTS KIT, REPAIR VALVE, CART RELIEF @ 3000 PSI INCLUDES THE FOLLOWING PARTS KIT, SEAL VALVE, SHUTTLE INCLUDES THE FOLLOWING PARTS KIT, SEAL VALVE ASSY. CHECK INCLUDES THE FOLLOWING PARTS KIT, SEAL VALVE, CARTRIDGE INCLUDES THE FOLLOWING PARTS KIT, SEAL NUT COIL, 12V. PLUG, SAE #4 INCLUDES THE FOLLOWING PARTS O-RING ELBOW, 90 DEGREE
Page 187
Assembly No. 7926100830 Revision:
Manitowoc Cranes Description VALVE ASSEMBLY - SWING, STEER AND BRAKE (COMPLETE ASSEMBLY)
Item
FN
Part
Qty
18
7755014002 7755910002 7447080801
1 1 1
19
7755014002 7755908002 7447060401
1 1 7
20
7755012002 7755904002 7447060601
1 1 6
21
7755012002 7755906002 7447101001
1 1 2
22
7755016002 7755910002 7447040603
1 1 2
23
7755011002 7755906002 7447161601
1 1 1
24
7755021002 7755916002 7447121201
1 1 1
25
7755018002 7755912002 7447040601
1 1 5
26
7755011002 7755906002 7447081001
1 1 1
27 28 29
7755014002 7755910002 9926112779 9926111239 7447040801
1 1 5 5 1
Description INCLUDES THE FOLLOWING PARTS O-RING O-RING ADAPTER, STRAIGHT INCLUDES THE FOLLOWING PARTS O-RING O-RING ADAPTER, STRAIGHT MALE INCLUDES THE FOLLOWING PARTS O-RING O-RING ADAPTER, STRAIGHT MALE INCLUDES THE FOLLOWING PARTS O-RING O-RING ADAPTER, STRAIGHT INCLUDES THE FOLLOWING PARTS O-RING O-RING FITTING, 90 DEGREE INCLUDES THE FOLLOWING PARTS O-RING O-RING ADAPTER, STRAIGHT INCLUDES THE FOLLOWING PARTS O-RING O-RING ADAPTER, STRAIGHT MALE INCLUDES THE FOLLOWING PARTS O-RING O-RING ADAPTER, STRAIGHT INCLUDES THE FOLLOWING PARTS O-RING O-RING ADAPTER, STRAIGHT MALE INCLUDES THE FOLLOWING PARTS O-RING O-RING NIPPLE, DIAGNOSTIC CAP, DIAGNOSTIC ADAPTER, STRAIGHT MALE
Page 188
Assembly No. 7926100830 Revision:
Manitowoc Cranes Description VALVE ASSEMBLY - SWING, STEER AND BRAKE (COMPLETE ASSEMBLY)
Item
FN
Part
Qty
30
7755011002 7755908002 7447120801
1 1 1
101
7755018002 7755908002 9926112782
1 1 1
102
9926112783
1
103 104
9926112784 9926109671
3 1
201
NSS
1
Description INCLUDES THE FOLLOWING PARTS O-RING O-RING ADAPTER, STRAIGHT INCLUDES THE FOLLOWING PARTS O-RING O-RING VALVE ASSY. WORK SECTION INCLUDES ITEMS 201 THRU 205 COVER ASSY. OUTLET INCLUDES ITEMS 301 AND 302 STUD ASSY. KIT, SEAL KIT, BETTWEEN SECTION SEALS HOUSING, SECTION
202
NSS
1
203
9926112785
1
204
9926112786
1
205
9926112787
2
301
9926112788 NSS
1 1
302 401 402
9926111598 9926109518 NSS
1 1 1
403 404 405
9926109517 9926106923 9926109507
4 4 4
406
9926109508
2
501
7755906002 NSS
1 1
SPOOL ACTUATOR ASSY. POSITIONER, HR INCLUDES ITEMS 401 THRU 406 ACTUATOR ASSY. INCLUDES ITEMS 501 THRU 513 VALVE ASSY. RELIEF @ 2500 PSI. INCLUDES THE FOLLOWING PARTS KIT, SEAL HOUSING, OUTLET PLUG SEAL HOUSING PLATE WASHER, LOCK SCREW, (LONG) PLUG, SAE #6 INCLUDES THE FOLLOWING PARTS O-RING COLLAR, STOP
Page 189
Assembly No. 7926100830 Revision:
Manitowoc Cranes Description VALVE ASSEMBLY - SWING, STEER AND BRAKE (COMPLETE ASSEMBLY)
Item 502
FN
Part NSS
Qty
Description
1 SHIM
503
NSS
1 SPRING, SMALL
504
NSS
1 SPRING, LARGE
505
NSS
1 SLEEVE, STOP
506
NSS
1 WASHER
507 508 509
NSS 9926109518 NSS
1 1 1
510 511 512
9926109517 9926106923 9926109507
4 4 4
513
9926109508
2
7755906002
1
SPUD SEAL HOUSING PLATE WASHER, LOCK SCREW, (LONG) PLUG, SAE #6 INCLUDES THE FOLLOWING PARTS O-RING
Page 190
Assembly No. 7926100830 Revision:
Manitowoc Cranes Notes
Page 191
Manitowoc Cranes
80020964 (SHEET 1 OF 1) Page 192
Manitowoc Cranes Description DUAL ACCUM CHARGE VALVE
Item 1
FN
Part NSS
Assembly No. 80020964 Revision: Qty
Description
1 MANIFOLD BLOCK
2
NSS
2
3
90020174
1
4 5 6
90020175 90020175 7892000836 7689000704
1 1 1 2
CARTRIDGE VALVE SWITCH ASSY. W/PLUG INCLUDES ITEMS 5 AND 6 INCLUDES THE FOLLOWING PARTS WASHER SEAL WASHER SEAL RECEPTACLE, 2 PIN PIN, 16 - 14 GA
Page 193
Manitowoc Cranes
7926100831 (SHEET 1 OF 1) Page 194
Manitowoc Cranes Description VALVE ASSEMBLY - CAB TILT (COMPLETE ASSEMBLY)
Item 1
FN
Part NSS
Qty
Assembly No. 7926100831 Revision: Description
1 BODY, MANIFOLD
2
NSS
7
3
9926112676
1
4 5
9752101264 9926112672 9926112207
1 2 1
6
9926106806 9926112674
1 2
7 8 9 10
9752100996 9926112679 9926112666 9926112939 7447060601
1 1 1 1 2
11
7755012002 7755906002 7447080801
1 1 2
12
7755014002 7755908002 7447080803
1 1 1
7755014002 7755908002
1 1
PLUG VALVE, CARTRIDGE INCLUDES THE FOLLOWING PARTS KIT, SEAL COIL, 12V. VALVE, PRESSURE REDUCER 2500 PSI INCLUDES THE FOLLOWING PARTS KIT, SEAL VALVE ASSY. CHECK INCLUDES THE FOLLOWING PARTS KIT, REPAIR PISTON, PILOT PLUG, ORIFICE .030 PLUG, ORIFICE .078 ADAPTER, STRAIGHT MALE INCLUDES THE FOLLOWING PARTS O-RING O-RING ADAPTER, STRAIGHT INCLUDES THE FOLLOWING PARTS O-RING O-RING ELBOW, 90 DEGREE MALE INCLUDES THE FOLLOWING PARTS O-RING O-RING
Page 195
Manitowoc Cranes Notes
Page 196
Manitowoc Cranes
80018822 (SHEET 2 OF 2) Page 197
Manitowoc Cranes
80018822 (SHEET 1 OF 2) Page 198
Manitowoc Cranes Description CWT REMOVAL VALVE
Item 1
FN
Assembly No. 80018822 Revision: Part
NSS
Qty
Description
1
2
7447081001
3
3
7755014002 7755910002 7447101003
1 1 1
4 5
7755016002 7755910002 7447100413 7447101001
1 1 5 6
6 101
7755016002 7755910002 7447100613 90019490
1 1 2 1
102 103 104 105
9926112793 9926112794 9926112795 9926112796
1 1 1 1
106 201
9926112797 90019494
1 1
202
9926112798
1
203
9926112801 9926112799
1 1
204 205
9926112801 90019325 9926112802
1 1 1
206
90019533 9926112980
1 1
VALVE ASSY. LESS FITTINGS NOT SOLD SEPARATELY AS A SERVICE ITEM ADAPTER, STRAIGHT MALE INCLUDES THE FOLLOWING PARTS O-RING O-RING ELBOW, 90 DEGREE INCLUDES THE FOLLOWING PARTS O-RING O-RING REDUCER ADAPTER, STRAIGHT INCLUDES THE FOLLOWING PARTS O-RING O-RING REDUCER VALVE ASSY. INLET SECTION INCLUDES ITEMS 102 THRU 104 AND 106 PLUG VALVE, SHUNT PLUG, ORIFICE .035 KIT, SEAL / SECTION ONE KIT PER SECTION REQUIRED PLUG VALVE ASSY. WORK SECTION 202 TRHU 207 KIT, LEVER BRACKET INCLUDES THE FOLLOWING PARTS SEAL, SPOOL KIT, CAP INCLUDES THE FOLLOWING PARTS SEAL, SPOOL SPRING PACK VALVE, CHECK INCLUDES THE FOLLOWING PARTS KIT, SEAL VALVE ASSY. RELIEF @ 1160 PSI FOR PORT "A" OF VALVE SECTION
Page 199
Manitowoc Cranes Description CWT REMOVAL VALVE
Item
FN
Assembly No. 80018822 Revision: Part
Qty
207
90019534 9926112979
1 1
208
9926112801 9926112796
1 1
301
90019494
1
302
9926112798
1
303
9926112801 9926112799
1 1
304 305
9926112801 90019325 9926112802
1 1 0
306
90019533 9926112980
1 1
307
90019534 9926112979
1 1
308
9926112801 9926112796
1 1
401
90019495
1
402
9926112798
1
403
9926112801 9926112799
1 1
404 405
9926112801 90019325 9926112802
1 1 1
90019533
1
Description INCLUDES THE FOLLOWING PARTS KIT, SEAL VALVE ASSY. RELIEF @ 1800 PSI FOR PORT "B" OF VALVE SECTION INCLUDES THE FOLLOWING PARTS SEAL, SPOOL KIT, SEAL / SECTION ONE KIT PER SECTION REQUIRED VALVE ASSY. WORK SECTION 302 THRU 307 KIT, LEVER BRACKET INCLUDES THE FOLLOWING PARTS SEAL, SPOOL KIT, CAP INCLUDES THE FOLLOWING PARTS SEAL, SPOOL SPRING PACK VALVE, CHECK INCLUDES THE FOLLOWING PARTS KIT, SEAL VALVE ASSY. RELIEF @ 1160 PSI FOR PORT " A" OF VALVE SECTION INCLUDES THE FOLLOWING PARTS KIT, SEAL VALVE ASSY. RELIEF @ 1800 PSI FOR PORT " B" OF VALVE SECTION INCLUDES THE FOLLOWING PARTS SEAL, SPOOL KIT, SEAL / SECTION ONE KIT PER SECTION REQUIRED VALVE ASSY. WORK SECTION ITEMS 402 THRU 406 KIT, LEVER BRACKET INCLUDES THE FOLLOWING PARTS SEAL, SPOOL KIT, CAP INCLUDES THE FOLLOWING PARTS SEAL, SPOOL SPRING PACK VALVE, CHECK INCLUDES THE FOLLOWING PARTS KIT, SEAL
Page 200
Manitowoc Cranes Description CWT REMOVAL VALVE
Item
FN
Assembly No. 80018822 Revision: Part
Qty
406
9926112806
2
407
9926112807 9926112796
1 1
501
90019496
1
502 503 504 505
9926112808 9926112808 9926112811 9926112796
1 1 1 1
Description PLUG INCLUDES THE FOLLOWING PARTS KIT, SEAL KIT, SEAL / SECTION ONE KIT PER SECTION REQUIRED VALVE ASSY. OUTLET SECTION INCLUDES ITEMS 502 THRU 503 PLUG PLUG KIT, TIE ROD & NUT KIT, SEAL / SECTION ONE KIT REQUIRED PER SECTION
Page 201
Manitowoc Cranes
7926100820 (SHEET 1 OF 1) Page 202
Manitowoc Cranes Description VALVE ASSEMBLY - 2 SPEED SWING (COMPLETE ASSEMBLY)
Item 1
FN
Part NSS
Qty
Description
1 BODY
2
NSS
2
3
9926111845
1
4
9752100994 9926112847
1 2
5 6 7
9752100996 9926112672 7755214002 7447101003
1 2 2 2
7755016002 7755910002
1 1
PLUG VALVE, NEEDLE INCLUDES THE FOLLOWING PARTS KIT, REPAIR VALVE, CARTRIDGE INCLUDES THE FOLLOWING PARTS KIT, REPAIR COIL, 12V. O-RING ELBOW, 90 DEGREE INCLUDES THE FOLLOWING PARTS O-RING O-RING
Page 203
Assembly No. 7926100820 Revision:
Manitowoc Cranes
80031828 (SHEET 1 OF 1) Page 204
Manitowoc Cranes Description MAIN HOIST INSTALLATION
Item
Part
Qty
80026024 7126342650 7950280141 7661340003 6705004263
1 4 4 4 1
6
6705004264
1
7
6705004265
1
1 2 3 4 5
FN
Assembly No. 80031828 Revision: A
+
Description HP30-18G HOIST W/ ACC CAP SCREW, M30X100 HEX HEAD WASHER, 1 1/8" I.D. NUT, THK HEX (30 MM) SHIM (.1250") -USE AS REQUIRED SHIM (.0598") -USE AS REQUIRED SHIM (.0359") -USE AS REQUIRED
+ SEE FURTHER BREAKDOWN THIS GROUP
Page 205
Manitowoc Cranes
80026024 (SHEET 7 OF 7) Page 206
Manitowoc Cranes
80026024 (SHEET 6 OF 7) Page 207
Manitowoc Cranes
80026024 (SHEET 5 OF 7) Page 208
Manitowoc Cranes
80026024 (SHEET 4 OF 7) Page 209
Manitowoc Cranes
80026024 (SHEET 3 OF 7) Page 210
Manitowoc Cranes
80026024 (SHEET 2 OF 7) Page 211
Manitowoc Cranes
80026024 (SHEET 1 OF 7) Page 212
Manitowoc Cranes Description HP30-18G HOIST W/ ACC
Item
FN
Assembly No. 80026024 Revision:
Part
Qty
1
9974103010
1
2
9974103011
1
3
9974103012
1
4
9974103013
1
6
NPN
1
7
NPN
1
40 41 42 44 45 46
9974103046 9974102733 9974103015 9974101194 9974102858 9974102701
1 1 8 1 1 1
48 51 52 55 56 59 60 61 62 64 65 66 68 69 70
9974102227 9974103047 9974102954 9974100476 9974103017 9974103018 9974103020 9974103048 9974103049 9974103050 9974102728 9974102702 9974103023 9974102730 9974102703 9974102963
1 1 8 18 1 1 1 20 1 22 1 1 1 1 1 1
* * *
Description CLUTCH ASSY. OVERRUN INCLUDES ITEMS 342 THRU 350 BRAKE CYLINDER ASSY. INCLUDES ITEMS 201 THRU 216 PLANET CARRIER ASSY. PRIMARY INCLUDERS ITEMS 426 THRU 457 PLANET CARRIER ASSY. OUTPUT INCLUDES ITEMS 501 THRU 539 NO PART NUMBER HYD. MOTOR SUB GROUP, SEE ITEMS 677 THRU 699 FOR SERVICE NO PART NUMBER ROLLER ASSY. GROUP, SEE ITEMS 709 THRU 738 FOR SERVICE PLATE, SIDE MOTOR HOUSING, BEARING CAPSCREW BUSHING PLUG, VENT GAUGE, SIGHT INCLUDES THE FOLLOWING PARTS O-RING PLATE, SIDE CAPSCREW WASHER, LOCK 1/2" I.D. GEAR, SUN/PRIMARY CLOSURE, DRUM DRUM, CABLE CAPSCREW BASE LOCKWASHER BEARING BEARING WASHER, THRUST O-RING SEAL SEAL
* REPAIR KIT AND/OR PART OF KIT
Page 213
Manitowoc Cranes Description HP30-18G HOIST W/ ACC
Item
FN
Assembly No. 80026024 Revision:
Part
Qty
71 72
9974102973 9974102201
1 1
102 105 107
7755908002 9974103024 980939 NSS
1 1 4 1
132 133 134 135 136 137 144 145 146 147 148 201 202 203 204 205 206 207 208 209 210 211 212 213 214 215
9974103025 9974103026 9974102966 9974102967 9974103027 9974103051 9974103052 9974103028 9974103029 9974103030 9974103042 NSS
*
* * *
9974103120 9974102952 9974102953 9974102955 9974102974 9974102975 9974102976 9974101168 9974102977 9576100557 9974102979 9974102980 9974103034 9974100476
1 1 1 1 1 1 1 1 1 1 2 1 1 11 6 1 1 1 1 15 1 1 1 1 4 4
Description WEDGE,CABLE PLUG, FLUSH INCLUDES THE FOLLOWING PARTS O-RING PLATE, THRUST DRIVE SCREW PLATE, I.D. ROLLER, GUIDE SHAFT PIN WASHER CAPSCREW CAPSCREW SENSOR ASSEMBLY BAR, TIE RING,SNAP ADAPTER CAPSCREW HOUSING, BRAKE BRAKE CYLINDER DISC,BRAKE DISC,FRICTION SEAL,U-CUP RING,BACK-UP PLATE,PRESSURE SPACER BRAKE SPRING SPACER,SPRING O-RING RING,BACK-UP O-RING CAPSCREW WASHER, LOCK 1/2" I.D.
* REPAIR KIT AND/OR PART OF KIT
Page 214
Manitowoc Cranes Description HP30-18G HOIST W/ ACC
Item 216 342 343 344 346 347 350
FN
Assembly No. 80026024 Revision:
Part
Qty
9974103035 NSS
1 1
9576100566 9974103032 NSS 9974103033 NSS
1 2 1 2 1
Description PLUG RACE, OUTTER RING, RETAINING BEARING CLUTCH SPRAG RING, RETAINER RACEE, INNER
426 427 428 429 430 431 447 457 501 534
NSS 90019780 90019781 9974103003 9974101174 9974102718 9974102191 9974103019 9974103002 NSS
1 3 3 6 57 3 1 1 3 1
535 536 537 538 539 677
90019782 90019783 9974103003 9974100902 9974102718 90019784
3 3 6 114 3 1
678 679 681 683 684
9632103305 9632103304 90019819 9974103036 90011396 9974102982 9974102681 9974103054
1 1 1 1 1 4 1 1
HOUSING, CARRIER GEAR ASSY. SHAFT ASSY. WASHER,THRUST BEARING, ROLLER PIN RING, RETAINING GEAR, SUN/OUTPUT SPACER HOUSING, CARRIER GEAR ASSY. SHAFT ASSY. WASHER,THRUST BEARING, ROLLER PIN MOTOR ASSY. HYD. INCLUDES THE FOLLOWING PARTS CONNECTOR SOLENOID VALVE ASSY KIT, SEAL MANIFOLD VALVE ASSY. BRAKE CAPSCREW O-RING FITTING, TEE
Page 215
Manitowoc Cranes Description HP30-18G HOIST W/ ACC
Item
FN
Assembly No. 80026024 Revision:
Part
Qty
685 686 689 690 691 692 693 697 698 699
9974102929 9974103055 9974102984 9974103037 9974103038 90011399 90011400 90011397 9974103039 9974102931
2 2 4 4 4 1 1 1 1 1
709 710 711 712 713 714 715 716 717 718 719 720 721 722 723 724 725 726 727 728 729 730 731
7755904002 9974103050 9974103040 9974102987 9974102988 9974103041 9974102990 9974102991 9974102992 9974102831 9974102810 9974102993 9974102833 9974102834 9974102807 9974103042 9974100476 9974102995 9974102839 9974103043 7950160020 9974102808 9974102996 9974102181
1 4 1 2 2 1 2 1 1 2 2 2 2 2 2 4 4 2 2 4 4 2 2 4
Description HOSE ASSY, USE AS REQUIRED FITTING, ELBOW CAP SCREW CAP SCREW LOCKWASHER FITTING,90DEG. ELBOW W/FILTER PLUG, ORIFICE .047 FITTING, REDUCER O-RING PLUG INCLUDES THE FOLLOWING PARTS O-RING LOCKWASHER ROLLER BRACKET BRACKET,MTG. SHAFT, ROLLER LEVER ARM,PIVOT R.H. ARM,PIVOT L.H. BRACKET ROD SPRING BUSHING PIN, COTTER WASHER, CAPSCREW WASHER, LOCK 1/2" I.D. NUT WASHER CAPSCREW WASHER, LOCK 3/8" I.D. BUSHING ROLLPIN WASHER, THRUST
Page 216
Manitowoc Cranes Description HP30-18G HOIST W/ ACC
Item 737 738 750
FN
*
Assembly No. 80026024 Revision:
Part
Qty
9974102997 9974103027 90019786
2 2 1
Description CAPSCREW CAPSCREW KIT, SEAL
* REPAIR KIT AND/OR PART OF KIT
Page 217
Manitowoc Cranes
2189110023 (SHEET 1 OF 1) Page 218
Manitowoc Cranes Description BOLT INSTALLATION - BEARING
Item 1 2
FN
Part 80021345 7949000359
Assembly No. 2189110023 Revision: D Qty 72 72
Description HHCS M24x160 10.9 ISO 4014 WASHER, 1" I.D. HARDENED ROUND
Page 219
Manitowoc Cranes
80042629 (SHEET 1 OF 1) Page 220
Manitowoc Cranes Description COUNTERWEIGHT CONTROL LEVER INSTALLATION
Item
FN
Part
Qty
1 2 3 4
4189210083 4189210082 7822100001 8596902528
1 2 6 2
5 6
7126213250 7661211103
2 2
7 8
7126171353 7661171103
3 3
9 10
80038738 80038739
1 2
Assembly No. 80042629 Revision: A Description
STRGHT HNDL CWT VAL BENT HNDL CWT VAL SLEEVE HOSE, 5/8" I.D. (QUANTITY IN FEET) HHCS M12x160 -8.8 ISO 4014 NUT, HEX 12MM N.C. CAP SCREW, HEX HEAD NUT, HEX 8MM N.C. STRAIGHT HANDLE, CWT. VALVE BENT HANDLE, CWT. VALVE
Page 221
Manitowoc Cranes
7781050602 (SHEET 1 OF 1) Page 222
Manitowoc Cranes Description 3/4" DIA WIRE ROPE 6X37 600 FT
Item 1
FN
Part NSS
Assembly No. 7781050602 Revision: Qty
Description
1 HOIST CABLE - PART NUMBER IS 7781050602
Page 223
Manitowoc Cranes
2197210021 (SHEET 1 OF 1) Page 224
Manitowoc Cranes Description MIRROR INSTALLATION - HOIST
Item
FN
Assembly No. 2197210021 Revision: D
Part
Qty
7628000025
1
7184001014
1
3
7115160650
1
4 5
7950160141 7115150850
1 1
6 7 8
7950150051 7950150141 7660150001
1 2 1
9
6030004459
1
1 2
#
Description MIRROR, 8" CONVEX INCLUDES MOUNTING HARDWARE BRACKET, MIRROR ARM INCLUDES MOUNTING HARDWARE :NOTE: REMOVE AND DISCARD BRACKET IF NOT REQUIRED FOR YOUR APPLICATION CAP SCREW, 3/8" - 16 N.C. X 3/4" GRADE 5 WASHER, 3/8" PLAIN NARROW CAP SCREW, 5/16" - 18 N.C. X 1" GRADE 5 WASHER, LOCK 5/16" I.D. WASHER, FLAT 5/16" NUT, HEX 5/16" - 18 N.C. GRADE 5 ANGLE
# SERVICED AS AN ASSEMBLY ONLY
Page 225
Manitowoc Cranes
7782191852 (SHEET 1 OF 1) Page 226
Manitowoc Cranes Description WIRE ROPE-19MM 35X7-185M
Item 1
FN
Part NSS
Assembly No. 7782191852 Revision: Qty
Description
1 HOIST CABLE - PART NUMBER IS 7782191852
Page 227
Manitowoc Cranes
6978100727 (SHEET 1 OF 1) Page 228
Manitowoc Cranes Description KIT INSTALLATION - iFLEX 5 LMI SUPERSTRUCTURE
Item
FN
Part
Qty
151
7660190008
2
152
7950190050
2
153
7950180161
2
Assembly No. 6978100727 Revision: D Description
NUT, HEX 9/16" - 12 N.C. WASHER, LOCK 9/16" I.D. FLAT WASHER, 1/2" I.D.
Page 229
Manitowoc Cranes
2189210043 (SHEET 1 OF 1) Page 230
Manitowoc Cranes Description CYLINDER INSTALLATION - COUNTERWEIGHT PINNING
Item 1
2 3 4 5 6 7
FN +
Part
Qty
7372100287
1
2189210042 7689001881 7126171153 7126211353 7949000235 7951170014
2 2 2 4 4 2
Assembly No. 2189210043 Revision: A Description
CYLINDER ASSEMBLY - 3" HOIST PIN REMOVAL (COMPLETE ASSEMBLY) SUPPORT, CYLINDER BALL DETENT PIN CAP SCREW, M8 X 20MM HEX HEAD CAP SCREW, M12 X 30 HEX HEAD WASHER, 1/2" I.D. FLAT WASHER, FLAT #8
+ SEE FURTHER BREAKDOWN THIS GROUP
Page 231
Manitowoc Cranes
7372100287 (SHEET 1 OF 1) Page 232
Manitowoc Cranes Description CYLINDER ASSEMBLY - 3" HOIST PIN REMOVAL (COMPLETE ASSEMBLY) Item 1 2 3 4 5 6 7 8
FN
*
Part
Qty
9372103689 9372103690 9372103691 9372103531 9372103692 9372103693 9372103520 NSS
1 1 1 1 2 2 2 2
Assembly No. 7372100287 Revision: Description
BARREL ASSY. ROD ASSY. ROD END PISTON SPACER GLAND, ROD NUT O-RING
9
*
NSS
2 SEAL, PISTON
10
*
NSS
2 RING, WEAR
11
*
NSS
2 O-RING
12
*
NSS
2 RING, BACK-UP
13
*
NSS
2 SEAL, ROD
14 16 20
*
*
NSS 9372103679 9372103694
2 2 1
RING, WIPER O-RING KIT, SEAL
* REPAIR KIT AND/OR PART OF KIT
Page 233
Manitowoc Cranes
80021450 (SHEET 5 OF 5) Page 234
Manitowoc Cranes
80021450 (SHEET 4 OF 5) Page 235
Manitowoc Cranes
80021450 (SHEET 3 OF 5) Page 236
Manitowoc Cranes
80021450 (SHEET 2 OF 5) Page 237
Manitowoc Cranes
80021450 (SHEET 1 OF 5) Page 238
Manitowoc Cranes Description HYDRAULIC LINES INSTALLATION-CAB MAIN AND AUXILIARY HOIST
Item
FN
Part
Qty
1 3 4
7555106400 7555310202 7447080801
1 2 3
5
7755014002 7755908002 7926002156
1 1 1
6 7 8 9
9926103232 9926106646 7555317602 7555316502 7555117400 7447040403
1 1 1 1 1 1
10 11 12 13
7755011002 7755904002 7555116401 7555216201 7555117501 7447040403
1 1 2 1 1 1
14 15
7755011002 7755904002 7555114400 7447040601
1 1 1 13
19 20 22 23 24 25 26 27 29
7755011002 7755906002 7555207201 7555205002 7555210001 7447060614 7555114302 7555115002 7555116602 7555207203 7555213401
1 1 1 2 2 2 1 1 2 1 2
Description HOSE ASSY, 1/4"I.D. X 64" LONG HOSE ASSY, 1/2"I.D.X102" LONG ADAPTER, STRAIGHT INCLUDES THE FOLLOWING PARTS O-RING O-RING VALVE, INLET CHECK INCLUDES THE FOLLOWING PARTS O-RING O-RING 1/2" I.D. HYDR HOSE ASSY STR-4 HO ASY, 1/2 ID ORFS STR X 45 1/4" I.D. X 174" LONG ELBOW, 90 DEGREE INCLUDES THE FOLLOWING PARTS O-RING O-RING HOSE ASSY, 1/4 I.D.X 164" HOSE ASSY, 3/8"I.D. X 62" LONG HOSE ASSY ELBOW, 90 DEGREE INCLUDES THE FOLLOWING PARTS O-RING O-RING 1/4" I.D. X 144" ADAPTER, STRAIGHT INCLUDES THE FOLLOWING PARTS O-RING O-RING HOSE ASSY, 3/8"I.D. X 72" LONG HOSE ASSY, 3/8"I.D. X 50"LONG HOSE ASSY, 3/8"I.D. X 100"LONG UNION CROSS 1/4" I.D. X 143" HOSE ASSY 1/4" I.D. X 166" HOSE ASSY, 3/8 I.D. X 72"LONG HOSE ASSY, 3/8"I.D. X 134"LONG
Page 239
Assembly No. 80021450 Revision: F
Manitowoc Cranes Description HYDRAULIC LINES INSTALLATION-CAB MAIN AND AUXILIARY HOIST
Item
FN
Part
Qty
30 31 32
7555115401 7300100010 7115160650
1 1 1
33
7660160001
1
34 35 36 38 40 41 42
7950160050 7950160161 7555116002 7555204202 7555115002 7555114302 7447060601
1 1 2 2 1 1 8
43
7755012002 7755906002 7555106501
1 1 1
44
7447060413
1
Description 1/4'' I.D. X 154'' CLAMP, PIPE CAP SCREW, 3/8" - 16 N.C. X 3/4" GRADE 5 NUT, HEX 3/8" - 16 N.C. GRADE 5 WASHER, LOCK 3/8" I.D. WASHER, FLAT WIDE 3/8 1/4" I.D. HYDRAULIC HOSE 3/8" I.D. X 42" HOSE ASSY 1/4" I.D. X 143" ADAPTER, STRAIGHT MALE INCLUDES THE FOLLOWING PARTS O-RING O-RING HOSE ASSY, USE AS REQUIRED 1/4'' I.D. X 65'' REDUCER
Page 240
Assembly No. 80021450 Revision: F
Manitowoc Cranes Notes
Page 241
Manitowoc Cranes
6258100005 (SHEET 1 OF 1) Page 242
Manitowoc Cranes Description BINDER INSTALLATION
Item 1 2
3 4
FN
Assembly No. 6258100005 Revision: A
Part
Qty
7258100138 6246001174
1 1
7345211901
1
7345221901
1
7892000196
2
7364001547 7760000008 7950080141
1 1 1
Description BINDER LANYARD INCLUDES THE FOLLOWING PARTS TERMINAL 12 - 10 AWG TERMINAL 12 - 10 AWG PARALLEL, NON - INSULATED 8 AWG SWIVEL RIVET, POP FLATWASHER, 5/32" I.D.
Page 243
Manitowoc Cranes
80019813 (SHEET 1 OF 1) Page 244
Manitowoc Cranes Description SWING LOCK INSTALLATION
Item 1 2 3 4 5 6 7 8
9 10
FN +
Assembly No. 80019813 Revision: #
Part
Qty
80019809 7127272550 7949000236 7690161600 7690021610 7950160141 4159210027 7115150450
1 4 4 1 1 1 1 2
7950150050 7834100009
2 2
Description SWING LOCK CAST ASSEMBLY HHCS M20x90 -10.9 ISO 4014 FLAT WASHER, 3/4" PIN, CLEVIS 3/8" X 1" PIN, #2 X 1" LONG COTTER WASHER, 3/8" PLAIN NARROW SHIM CAP SCREW, 5/16" - 18 N.C. X 1/2" GRADE 5 WASHER, LOCK 5/16" I.D. SPRING, LOCKING
+ SEE FURTHER BREAKDOWN THIS GROUP
Page 245
Manitowoc Cranes
80019809 (SHEET 1 OF 1) Page 246
Manitowoc Cranes Description SWING LOCK CAST ASSEMBLY
Item
Part
Qty
80019808 7069000238 7690268004 80011939 7950260141 7690082410
1 4 2 2 4 2
7 8 9
7086100106 2186200571 7690182404
1 1 2
10
7690051210
2
11 12
7950180141 80020153
2 1
1 2 3 4 5 6
FN
Assembly No. 80019809 Revision: C
+
Description SWINGLOCK BRACKET-CAST BEARING CLEVIS PIN 1X5 HS SPRING LINK WASHER, 1" I.D. PIN, COTTER 5/32" X 1 1/2" SWINGBLOCK LOCK-CAST LINK PIN, CLEVIS 1/2"X 1 1/2" PIN, COTTER 1/8" X 3/4" WASHER, FLAT 1/2" BUSHING
+ SEE FURTHER BREAKDOWN THIS GROUP
Page 247
Manitowoc Cranes Notes
Page 248
Manitowoc Cranes
80042530 (SHEET 2 OF 2) Page 249
Manitowoc Cranes
80042530 (SHEET 1 OF 2) Page 250
Manitowoc Cranes Description VALVE COVER COMPS INSTALLATION
Item
FN
Assembly No. 80042530 Revision: A
Part
Qty
1 2 3 4 5
7910101702 7910101703 7126151650 7951150014 7661151103
2 4 2 2 2
6 7 8 9 10 11 12
7126171253 7951170210 7951170014 7661170003 2189210063 2189210064 7949000615
12 12 16 8 0 0 2
Description SPACER SPACER CAP SCREW, M6 X 45MM HEX HEAD WASHER, 6MM I.D. NUT 6MM CAP SCREW, M8X25 HEX HEAD WASHER, LOCK 8MM WASHER, FLAT #8 NUT SUPPORT, TOP VALVE COVER SUPPORT, BOTTOM VALVE COVER WASHER,
Page 251
Manitowoc Cranes
80025025 (SHEET 1 OF 1) Page 252
Manitowoc Cranes Description TURNTABLE LOCK PIN INSTALLATION
Item
FN
Assembly No. 80025025 Revision: A
Part
Qty
1 2
2189210091 7308000118
1 3
3 4
7690021210 7690161600 80024985 7660140230
1 1 1 2
5 6 7 8
80024929 7069001082 7690205600 7690052410
1 2 1 1
Description PIN CLEVIS ASSY INCLUDES THE FOLLOWING PARTS PIN, 3/32" X 3/4" LONG COTTER PIN, CLEVIS 3/8" X 1" CONTROL ROD NUT, HEX JAM 1/4" - 28 N.F. CRANK ASSY BEARING CLEVIS PIN 0.63X3.50" MS PIN, COTTER 1/8" X 1 1/2"
Page 253
Manitowoc Cranes
80047000 (SHEET 3 OF 3) Page 254
Manitowoc Cranes
80047000 (SHEET 2 OF 3) Page 255
Manitowoc Cranes
80047000 (SHEET 1 OF 3) Page 256
Manitowoc Cranes Description AIR CONDITIONING INSTALLATION (SUPERSTRUCTURE)
Item 100 200 201 202 203 204 205 206 207 208 209
FN + +
Part 80027162 80025089 7126171253 7951170014 7951170210 7661170003 80024448 7013100029 7013100030 7754100010 7950150161
Qty 1 1 10 6 10 6 2 1 1 2 4
Assembly No. 80047000 Revision: C Description
AIR COND LINES KIT-SS A/C CONDENSER-VERTICAL MOUNT CAP SCREW, M8X25 HEX HEAD WASHER, FLAT #8 WASHER, LOCK 8MM NUT CONDENSOR MOUNT ADAPTER ADAPTER O-RING WASHER, 5/16" FLAT PLAIN WIDE
+ SEE FURTHER BREAKDOWN THIS GROUP
Page 257
Manitowoc Cranes
80027162 (SHEET 1 OF 1) Page 258
Manitowoc Cranes Description AIR COND LINES KIT-SS
Item
FN
Part
Assembly No. 80027162 Revision: Qty
1 2 3 4 5 6 7 8 9 10
90018819 90018813 90018825 90018814 90018815 90018826 90018818 90018822 90018823 90018824
1 2 1 2 1 1 2 1 1 1
11 12 13
7892000836 7689000704 7172000546
1 2 1
Description HOSE ASSY. #6 O-RING #6 HOSE ASSY. #10 O-RING #10 CAP, DUST HOSE ASSY. #8 O-RING #8 CAP, DUST SWITCH, PRESSURE HI/LO HARNESS ASSY. INCLUDES ITEMS 11 THRU 13 RECEPTACLE, 2 PIN PIN, 16 - 14 GA BOOT
Page 259
Manitowoc Cranes
80025089 (SHEET 1 OF 1) Page 260
Manitowoc Cranes Description A/C CONDENSER-VERTICAL MOUNT
Item 1
FN
Part NSS
Assembly No. 80025089 Revision: Qty
Description
1
2 3 4 5 6 7
90018837 90018838 90018839 90018840 90018841 90018842
1 4 1 6 1 1
8 9 10 11
90018845 90018844 7950140161 7660141600
1 2 4 4
12
7115140650
8
13 15
7660101600 90018813
6 2
HOUSING, WELDMENT SHROUD ASSY. FAN MTG. BRACKET, FAN DRIER ASSY. RECEIVER SPACER, NYLON COIL, CONDENSER HOSE ASSY. #6 INCLUDES O-RING'S ITEM 15 FAN & MOTOR ASSY. 12V. 16" CLAMP ASSY. WASHER, 1/4" I.D. FLAT WIDE LOCKNUT, HEX 1/4" - 20 N.C. CAP SCREW, 1/4" - 20 N.C. X 3/4" GRADE 5 LOCKNUT 10-24 O-RING #6
Page 261
Manitowoc Cranes Notes
Page 262
Manitowoc Cranes
80021445 (SHEET 6 OF 6) Page 263
Manitowoc Cranes
80021445 (SHEET 5 OF 6) Page 264
Manitowoc Cranes
80021445 (SHEET 4 OF 6) Page 265
Manitowoc Cranes
80021445 (SHEET 3 OF 6) Page 266
Manitowoc Cranes
80021445 (SHEET 2 OF 6) Page 267
Manitowoc Cranes
80021445 (SHEET 1 OF 6) Page 268
Manitowoc Cranes Description HYDRAULIC LINES INSTALLATION MAIN AND AUXILIARY HOIST (SUPERSTRUCTURE) Item
FN
Part
Qty
1 2
7555107821 7447040403
1 3
3
7755011002 7755904002 7447040405
1 1 2
4 5 6 7
7755011002 7755904002 7447040416 7556806293 7450000102 7115181250
1 1 3 1 4 8
8 9 10 11 12
7755225002 7543109293 7555604791 7555508001 7447121203
4 1 1 1 1
13 14 15
7755018002 7755912002 7555706670 7555307900 7447080803
1 1 1 1 4
16 17
7755014002 7755908002 7555507001 7447121603
1 1 1 1
18
7755018002 7755916002 7555609661
1 1 1
20
7447060634
1
7755012002 7755906002
1 1
#
Description HOSE ASSY, 1/4"I.D. X 78"LONG ELBOW, 90 DEGREE INCLUDES THE FOLLOWING PARTS O-RING O-RING TEE INCLUDES THE FOLLOWING PARTS O-RING O-RING CAP ASSY, FEMALE ORS THREAD HOSE ASSY FLANGE, SPLIT CAP SCREW, 1/2" - 13 N.C. X 1 1/2" GRADE 5 O-RING 1.25" HYD HOSE ASSY HOSE ASSY, 1"I.D. X 47" LONG HOSE ASSY ELBOW, 90 DEGREE INCLUDES THE FOLLOWING PARTS O-RING O-RING HOSE ASSY 1/2" I.D. X 79" LONG ELBOW, 90 DEGREE MALE INCLUDES THE FOLLOWING PARTS O-RING O-RING HOSE ASSY, 3/4"I.D. X 70" LONG ELBOW, 90 DEGREE INCLUDES THE FOLLOWING PARTS O-RING O-RING HOSE ASSEMBLY 1" ORFS ST X 90 X 96" LG TEE, FEMALE RUN INCLUDES THE FOLLOWING PARTS O-RING O-RING
# SERVICED AS AN ASSEMBLY ONLY
Page 269
Assembly No. 80021445 Revision: G
Manitowoc Cranes Description HYDRAULIC LINES INSTALLATION MAIN AND AUXILIARY HOIST (SUPERSTRUCTURE) Item
FN
Part
Qty
21
7447161608
2
22 23 24 26 27 28
7755021002 7755916002 7364002662 7555202800 7364002661 7555610861 7910101194 7447161601
1 1 1 1 1 1 1 1
29 30
7755021002 7755916002 7555110801 7364001601
1 1 1 2
31 32
7364001602 7447060601
3 1
33 34
7755012002 7755906002 7555209300 7447060635
1 1 1 2
35 36
7755012002 7555607560 7447161201
1 1 1
37 38
7755021002 7755912002 7555606560 7447161203
1 1 1 1
39 40 41 42
7755021002 7755912002 7550103021 80030797 7555506361 7555606303
1 1 1 1 1 1
Description ELBOW, 45 DEGREE INCLUDES THE FOLLOWING PARTS O-RING O-RING COUPLER, QUICK HOSE ASSY, 3/8"I.D. X 28" LONG COUPLER, QUICK HOSE ASSY, 1" I.D. X 108" LONG TUBE ASSY VG35 INLET ADAPTER, STRAIGHT INCLUDES THE FOLLOWING PARTS O-RING O-RING HOSE ASSY, 1/4"I.D. X 108"LONG COUPLER, FEMALE AND DUST PLUG COUPLER, MALE AND DUST CAP ADAPTER, STRAIGHT MALE INCLUDES THE FOLLOWING PARTS O-RING O-RING HOSE ASSY, 3/8"I.D. X 93" LONG TEE, BRANCH INCLUDES THE FOLLOWING PARTS O-RING HOSE ASSEMBLY ADAPTER, STRAIGHT INCLUDES THE FOLLOWING PARTS O-RING O-RING HOSE ASSY ELBOW, 90 DEGREE INCLUDES THE FOLLOWING PARTS O-RING O-RING HOSE ASSY, 1/4" SWIVEL FITTING HOSE ASSY, 3/4"I.D. X 63" LONG HOSE ASSY
Page 270
Assembly No. 80021445 Revision: G
Manitowoc Cranes Description HYDRAULIC LINES INSTALLATION MAIN AND AUXILIARY HOIST (SUPERSTRUCTURE) Item
FN
Part
Qty
43 44 45 46 47 48 49 50 52
7555504660 7555604960 7555310381 7555310001 7555308401 7555307900 7555112621 7555112920 7447040601
1 1 1 1 1 1 1 2 6
53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72
7755011002 7755906002 7555109220 7555203601 7445060439 7555203201 7555201801 7555212201 7555212601 7543109290 7445060642 7555402902 7755014002 7300000400 7300000404 7300000405 7755011002 7755025002 7755021002 7555102000 7555104201 7447040401
1 1 2 1 2 1 1 1 1 1 2 2 2 1 3 4 1 2 7 1 1 2
73
7755011002 7755904002 7755018002
1 1 4
Description HOSE ASSY, 1-3/16-12X3/4 I.D. HOSE ASSY, 1" I.D.STR-STR HYD. 1/2" I.D. HOSE ASSY STR X 90 HOSE ASSY, 1/2" I.D. X 100" LONG HOSE ASSY, 1/2"I.D. X 84"LONG 1/2" I.D. X 79" LONG 1/4" I.D. HOSE ASSY STR X 90 HOSE ASSY, 1/4"I.D. X 129"LONG ADAPTER, STRAIGHT INCLUDES THE FOLLOWING PARTS O-RING O-RING HOSE ASSY, 1/4"I.D. X 92" LONG HOSE ASSY, 3/8"I.D. X 36" LONG ADAPTER, REDUCING FEMALE HOSE ASSY, 3/8"I.D. X 32" LONG HOSE ASSY, 3/8"I.D. X 18" LONG 3/8" I.D. X 122" HOSE ASSY, 3/8"I.D.X126"LONG HOSE ASSY, 1/4"I.D X 40"LONG NUT HOSE ASSY, 5/8"I.D. X 29" LONG O-RING CLAMP, TUBING CLAMP, 1" TUBING CLAMP, TUBING O-RING O-RING O-RING HOSE ASSY, 1/4"I.D. X 20" LONG HOSE ASSY, 1/4"I.D. X 42" LONG ADAPTER, STRAIGHT INCLUDES THE FOLLOWING PARTS O-RING O-RING O-RING
Page 271
Assembly No. 80021445 Revision: G
Manitowoc Cranes Description HYDRAULIC LINES INSTALLATION MAIN AND AUXILIARY HOIST (SUPERSTRUCTURE) Item
FN
Part
Qty
74 75 76 77 78 79 80 81 82 83 84 85
7755012002 7555209401 7555113403 7910101202 7910101198 7910101197 7555105721 7555112601 7555213401 7555203402 7910101196 7447060638
5 2 1 1 1 1 1 1 1 1 1 1
87 88 89 90 91 92 93 94 95 96 97 110
7755012002 7755906002 7910101260 7300000406 7910101261 7755222002 7951190210 7126192050 7910101218 7910101189 7126212150 7951210210 80011882 7447080834
1 1 1 1 1 1 4 4 1 1 8 8 1 1
122
7755014002 7755908002 7447060633
1 1 2
124
7755012002 7447040433
1 1
125
7755011002 7555103600
1 1
Description O-RING HO ASY, 11/16-16X3/8 I.D. X 09 HOSE ASSY TUBE ASSY VG35 TO LIFT STR 1.2 TUBE ASSY VG35 TO LIFT STR 1.0 TUBE ASSY VG35 TO HOSE REEL 1/4" I.D. HOSE ASSY STR X 90 HOSE ASSY, 1/4"I.D. X 126"LONG HOSE ASSY, 3/8"I.D. X 134"LONG 3/8" I.D. HOSE ASSY STR X 45 TUBE ASSY VG35 TO HOSE REEL ELBOW, 90 DEGREE LONG INCLUDES THE FOLLOWING PARTS O-RING O-RING TUBE ASSY VG35 TO LIFT 1.00 CLAMP, TUBING TUBE ASSY VG35 TO LIFT 1.25 O-RING LOCK WASHER, 10MM CAP SCREW, M10 X 65MM HEX HEAD TUBE ASSY INLET TO PORT #6 TUBE ASSY OUT VG35 TO PORT #4 CAP SCREW, M12 X 70MM HEX HEAD LOCK WASHER, 12MM I.D. TUBE ASSY OUT VG35 TO PORT #4 TEE, MALE RUN INCLUDES THE FOLLOWING PARTS O-RING O-RING ELBOW, 90 DEGREE MALE INCLUDES THE FOLLOWING PARTS O-RING ELBOW, 90 DEGREE INCLUDES THE FOLLOWING PARTS O-RING HOSE ASSY, 1/4"I.D. X 36" LONG
Page 272
Assembly No. 80021445 Revision: G
Manitowoc Cranes Description HYDRAULIC LINES INSTALLATION MAIN AND AUXILIARY HOIST (SUPERSTRUCTURE) Item
FN
Part
Qty
126 127
7814100078 7300000401
5 9
130
7555109621
1
131
7443100141
1
132
9447100041 7447121601
1 1
133
7755018002 7755916002 7364002614
1 1 1
134
7364001615
1
135
7755018002 7447060601
1 1
136
7755012002 7755906002 7443100140
1 1 1
137
9447100041 7709000038
1 1
138
7755908002 7447060803
1 1
142
7755012002 7755908002 7447040603
1 1 1
143
7755011002 7755906002 7447061201
1 1 1
154 155
7755012002 7755912002 80060094 80061556
1 1 10 10
Description GUARD, 4 INCH HOSE CLAMP, TUBING 5/8" I.D. HOSE ASSY, USE AS REQUIRED 1/4" X 96" FITTING, MALE TO FEMALE INCLUDES THE FOLLOWING PARTS CAP, DUST - DIAGNOSTIC ADAPTER, STRAIGHT INCLUDES THE FOLLOWING PARTS O-RING O-RING JOINT, 90 DEGREE LIVE SWIVEL JOINT, SWIVEL INCLUDES THE FOLLOWING PARTS O-RING ADAPTER, STRAIGHT MALE INCLUDES THE FOLLOWING PARTS O-RING O-RING COUPLING, 3/8" TEST PORT INCLUDES THE FOLLOWING PARTS CAP, DUST - DIAGNOSTIC O-RING PLUG #8 INCLUDES THE FOLLOWING PARTS O-RING ELBOW, 90 DEGREE MALE INCLUDES THE FOLLOWING PARTS O-RING O-RING FITTING, 90 DEGREE INCLUDES THE FOLLOWING PARTS O-RING O-RING ADAPTER, STRAIGHT INCLUDES THE FOLLOWING PARTS O-RING O-RING SADDLE SPACER SADDLE SPACER .63-6.0" BUNDLES
Page 273
Assembly No. 80021445 Revision: G
Manitowoc Cranes Description HYDRAULIC LINES INSTALLATION MAIN AND AUXILIARY HOIST (SUPERSTRUCTURE) Item 156
FN
Part 7850000805
Qty 40
Description TIE, CABLE (BLACK) 13 3/8" LONG
Page 274
Assembly No. 80021445 Revision: G
Manitowoc Cranes Notes
Page 275
Manitowoc Cranes
80038191 (SHEET 1 OF 1) Page 276
Manitowoc Cranes Description LIFT CYLINDER & LOWER PIN INSTALLATION
Item
Part
Qty
80038151 6810100114 7115225650
1 1 1
4
7660221603
1
5 6
4197910265 7440000000
4 2
1 2 3
FN +
Assembly No. 80038191 Revision: A Description
CYLINDER ASSEMBLY-12" BORE SHAFT LOWER CAP SCREW, 3/4" - 10 N.C. X 7" GRADE 5 LOCKNUT, HEX 3/4" - 10 N.C. GRADE C SHIM FITTING, 1/8 STRAIGHT GREASE
+ SEE FURTHER BREAKDOWN THIS GROUP
Page 277
Manitowoc Cranes
80038151 (SHEET 1 OF 1) Page 278
Manitowoc Cranes Description CYLINDER ASSEMBLY-12" BORE
Item
FN
Assembly No. 80038151 Revision: A
Part
Qty
1 2
80012497 6768100301
1 1
3 4 5 6 7 9 10 11 12 13 14 15 16 17
7199100011 7199100012 6701001017 80037879 80037643 6753001446 7794000662 80003497 7754000178 7755451609 7753000301 7794001598 7794001600 6753000306 7753000300 7110161605
1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 2
18 19
7099000137 7115182450
2 4
20 21
7949000235 7709000031
4 1
22
7755906002 7709000028
1 1
23 24 25
7755904002 7099000378 7910101180 7447201601
1 1 1 2
7755025002 7755916002
1 1
+ * * * * * * * * *
+ SEE FURTHER BREAKDOWN THIS GROUP
Description BARREL ROD, LIFT CYLINDER INCLUDES THE FOLLOWING PARTS LINER BUSHING LINER BUSHING PISTON, 12" CYLINDER CYLINDER HEAD-12.00 DIA 3/4 HOLDING VALVE RING, RETAINING SEAL ASSY, 12" PISTON T-SEAL, 10" O-RING, LOW TEMPERATURE BACK-UP RING RING, WEAR SEAL SEAL, ROD RING, BACK-UP RING, WIPER CAP SCREW, 3/8" - 16 N.C. X 2" GRADE 1 INSERT CAP SCREW, 1/2" - 13 N.C. X 3" GRADE 5 WASHER, 1/2" I.D. FLAT O-RING PLUG #6 INCLUDES THE FOLLOWING PARTS O-RING PLUG, SAE #4 INCLUDES THE FOLLOWING PARTS O-RING SCREW, 3/8" - 16NC X 3/8" SET TUBE ASSY ADAPTER, STRAIGHT MALE INCLUDES THE FOLLOWING PARTS O-RING O-RING
* REPAIR KIT AND/OR PART OF KIT
Page 279
Manitowoc Cranes Description CYLINDER ASSEMBLY-12" BORE
Item
FN
Assembly No. 80038151 Revision: A
Part
Qty
26
7709000026
2
37
7755916002 7447040603
1 1
38 39
7755011002 7755906002 7447040416 7447040401
1 1 3 2
40 300
7755011002 7755904002 7440000000 80003502
1 1 1 1
*
Description PLUG, PIPE 1/2" NPT INCLUDES THE FOLLOWING PARTS O-RING FITTING, 90 DEGREE INCLUDES THE FOLLOWING PARTS O-RING O-RING CAP ASSY, FEMALE ORS THREAD ADAPTER, STRAIGHT INCLUDES THE FOLLOWING PARTS O-RING O-RING FITTING, 1/8 STRAIGHT GREASE KIT, CYLINDER SEAL
* REPAIR KIT AND/OR PART OF KIT
Page 280
Manitowoc Cranes Notes
Page 281
Manitowoc Cranes
80037643 (SHEET 1 OF 1) Page 282
Manitowoc Cranes Description 3/4 HOLDING VALVE
Item 1
FN
Assembly No. 80037643 Revision: Part
NSS
Qty
Description
1
2
90022819
1
3
9926113146 90019867
1 1
4
9926113147 7755228002
1 1
BLOCK, MANIFOLD VALVE ASSY.CART. C-BALANCE INCLUDES THE FOLLOWING PARTS KIT, SEAL VALVE ASSY.CART.PRESS.SEQUENCE INCLUDES THE FOLLOWING PARTS KIT, SEAL O-RING, 2"
Page 283
Manitowoc Cranes
80044878 Page 284
Manitowoc Cranes Description COUNTERWEIGHT INSTALLATION-18000# WITH AUXILIARY HOIST
Item 1 2 3 4 5
FN +
Part
Qty
80044879
1
2189210044 7689001697 7126171153 7951170014
2 2 2 2
Description COUNTERWEIGHT ASSEMBLY-18000# WITH AUXILIARY HOIST PIN, COUNTERWEIGHT CYLINDER PIN, W/CHAIN CAP SCREW, M8 X 20MM HEX HEAD WASHER, FLAT #8
+ SEE FURTHER BREAKDOWN THIS GROUP
Page 285
Assembly No. 80044878 Revision: A
Manitowoc Cranes
80044879 (SHEET 1 OF 1) Page 286
Manitowoc Cranes Description COUNTERWEIGHT ASSEMBLY-18000# WITH AUXILIARY HOIST
Item
Part
Qty
80044817 2189210086
1 2
80026024 7126342650 7949000230 7661340004 6705004263
1 4 4 4 1
9
6705004264
1
10
6705004265
1
6246100245
1
12
7447060801
4
13 14
7755012002 7755908002 7447060648 7364001601
1 1 4 2
15 16
7364001602 7447161208
2 2
17
7755021002 7755912002 7447161640
1 1 2
18 19 20
7755021002 7755916002 7364002661 7364002662 7447061203
1 1 1 1 1
21
7755012002 7755912002 7447060640
1 1 1
7755012002
1
1 2 3 4 5 6 8
11
FN
+ +
+
Assembly No. 80044879 Revision: B
Description COUNTERWEIGHT - LOOSE FILL CYLINDER ASSEMBLY - COUNTERWEIGHT (COMPLETE ASSEMBLY) HP30-18G HOIST W/ ACC CAP SCREW, M30X100 HEX HEAD WASHER, 1 1/8" I.D. NUT, M30X3.5 CLASS 10 HEX SHIM (.1250") -USE AS REQUIRED SHIM (.0598") -USE AS REQUIRED SHIM (.0359") -USE AS REQUIRED CABLE ASSEMBLY- AUXILIARY HOIST HI SPEED (COMPLETE ASSEMBLY) ADAPTER, STRAIGHT MALE INCLUDES THE FOLLOWING PARTS O-RING O-RING FITTING, 90 DEGREE FEMALE COUPLER, FEMALE AND DUST PLUG COUPLER, MALE AND DUST CAP ELBOW, 45 DEGREE INCLUDES THE FOLLOWING PARTS O-RING O-RING ADAPTER, STRAIGHT INCLUDES THE FOLLOWING PARTS O-RING O-RING COUPLER, QUICK COUPLER, QUICK ELBOW, 90 DEGREE INCLUDES THE FOLLOWING PARTS O-RING O-RING ADAPTER, STRAIGHT INCLUDES THE FOLLOWING PARTS O-RING
+ SEE FURTHER BREAKDOWN THIS GROUP
Page 287
Manitowoc Cranes Description COUNTERWEIGHT ASSEMBLY-18000# WITH AUXILIARY HOIST
Item
22
FN
Part 7755906002 7364001601
Qty 1 1
Description O-RING COUPLER, FEMALE AND DUST PLUG
Page 288
Assembly No. 80044879 Revision: B
Manitowoc Cranes Notes
Page 289
Manitowoc Cranes
2189210086 (SHEET 1 OF 1) Page 290
Manitowoc Cranes Description CYLINDER ASSEMBLY - COUNTERWEIGHT (COMPLETE ASSEMBLY)
Item 1 2 3 4 5 6
FN +
Part
Qty
7372100292
1
2189210011 4189210043 7069001227 7127212550 7949000235
1 2 2 4 4
Assembly No. 2189210086 Revision: A
Description CYLINDER ASSEMBLY - 3 1/2" CWT REMOVAL (COMPLETE ASSEMBLY) TUBE, COUNTERWEIGHT CYLINDER HOLDER, COUNTERWEIGHT BEARING BEARING, FLANGE CAP SCREW M12X90 -10.9 HEX HD WASHER, 1/2" I.D. FLAT
+ SEE FURTHER BREAKDOWN THIS GROUP
Page 291
Manitowoc Cranes
7372100292 (SHEET 1 OF 1) Page 292
Manitowoc Cranes Description CYLINDER ASSEMBLY - 3 1/2" CWT REMOVAL (COMPLETE ASSEMBLY)
Item 1 2 3 4 5 6
FN
*
Part
Qty
9372103695 9372103696 9372103697 9372103698 9372103699 NSS
1 1 1 1 1 1
Description BARREL ASSY. ROD ASSY. PISTON SPACER GLAND, ROD O-RING
7
*
NSS
2 RING, WEAR
8
*
NSS
1 SEAL, PISTON
9
*
NSS
1 O-RING
10
*
NSS
1 RING, BACK-UP
11
*
NSS
1 SEAL, ROD
12
*
NSS
1
13
9926113546
2
14
9926113547 7709800001
1 6
16 18 20
7755904002 9372103686 9372103672 9372103700
1 1 1 1
*
RING, WIPER VALVE, CART. COUNTERBALANCE INCLUDES THE FOLLOWING PARTS KIT, SEAL PLUG, SAE #4 INCLUDES THE FOLLOWING PARTS O-RING O-RING SETSCREW KIT, SEAL
* REPAIR KIT AND/OR PART OF KIT
Page 293
Assembly No. 7372100292 Revision:
Manitowoc Cranes
80026024 (SHEET 7 OF 7) Page 294
Manitowoc Cranes
80026024 (SHEET 6 OF 7) Page 295
Manitowoc Cranes
80026024 (SHEET 5 OF 7) Page 296
Manitowoc Cranes
80026024 (SHEET 4 OF 7) Page 297
Manitowoc Cranes
80026024 (SHEET 3 OF 7) Page 298
Manitowoc Cranes
80026024 (SHEET 2 OF 7) Page 299
Manitowoc Cranes
80026024 (SHEET 1 OF 7) Page 300
Manitowoc Cranes Description HP30-18G HOIST W/ ACC
Item
FN
Assembly No. 80026024 Revision:
Part
Qty
1
9974103010
1
2
9974103011
1
3
9974103012
1
4
9974103013
1
6
NPN
1
7
NPN
1
40 41 42 44 45 46
9974103046 9974102733 9974103015 9974101194 9974102858 9974102701
1 1 8 1 1 1
48 51 52 55 56 59 60 61 62 64 65 66 68 69 70
9974102227 9974103047 9974102954 9974100476 9974103017 9974103018 9974103020 9974103048 9974103049 9974103050 9974102728 9974102702 9974103023 9974102730 9974102703 9974102963
1 1 8 18 1 1 1 20 1 22 1 1 1 1 1 1
* * *
Description CLUTCH ASSY. OVERRUN INCLUDES ITEMS 342 THRU 350 BRAKE CYLINDER ASSY. INCLUDES ITEMS 201 THRU 216 PLANET CARRIER ASSY. PRIMARY INCLUDERS ITEMS 426 THRU 457 PLANET CARRIER ASSY. OUTPUT INCLUDES ITEMS 501 THRU 539 NO PART NUMBER HYD. MOTOR SUB GROUP, SEE ITEMS 677 THRU 699 FOR SERVICE NO PART NUMBER ROLLER ASSY. GROUP, SEE ITEMS 709 THRU 738 FOR SERVICE PLATE, SIDE MOTOR HOUSING, BEARING CAPSCREW BUSHING PLUG, VENT GAUGE, SIGHT INCLUDES THE FOLLOWING PARTS O-RING PLATE, SIDE CAPSCREW WASHER, LOCK 1/2" I.D. GEAR, SUN/PRIMARY CLOSURE, DRUM DRUM, CABLE CAPSCREW BASE LOCKWASHER BEARING BEARING WASHER, THRUST O-RING SEAL SEAL
* REPAIR KIT AND/OR PART OF KIT
Page 301
Manitowoc Cranes Description HP30-18G HOIST W/ ACC
Item
FN
Assembly No. 80026024 Revision:
Part
Qty
71 72
9974102973 9974102201
1 1
102 105 107
7755908002 9974103024 980939 NSS
1 1 4 1
132 133 134 135 136 137 144 145 146 147 148 201 202 203 204 205 206 207 208 209 210 211 212 213 214 215
9974103025 9974103026 9974102966 9974102967 9974103027 9974103051 9974103052 9974103028 9974103029 9974103030 9974103042 NSS
*
* * *
9974103120 9974102952 9974102953 9974102955 9974102974 9974102975 9974102976 9974101168 9974102977 9576100557 9974102979 9974102980 9974103034 9974100476
1 1 1 1 1 1 1 1 1 1 2 1 1 11 6 1 1 1 1 15 1 1 1 1 4 4
Description WEDGE,CABLE PLUG, FLUSH INCLUDES THE FOLLOWING PARTS O-RING PLATE, THRUST DRIVE SCREW PLATE, I.D. ROLLER, GUIDE SHAFT PIN WASHER CAPSCREW CAPSCREW SENSOR ASSEMBLY BAR, TIE RING,SNAP ADAPTER CAPSCREW HOUSING, BRAKE BRAKE CYLINDER DISC,BRAKE DISC,FRICTION SEAL,U-CUP RING,BACK-UP PLATE,PRESSURE SPACER BRAKE SPRING SPACER,SPRING O-RING RING,BACK-UP O-RING CAPSCREW WASHER, LOCK 1/2" I.D.
* REPAIR KIT AND/OR PART OF KIT
Page 302
Manitowoc Cranes Description HP30-18G HOIST W/ ACC
Item 216 342 343 344 346 347 350
FN
Assembly No. 80026024 Revision:
Part
Qty
9974103035 NSS
1 1
9576100566 9974103032 NSS 9974103033 NSS
1 2 1 2 1
Description PLUG RACE, OUTTER RING, RETAINING BEARING CLUTCH SPRAG RING, RETAINER RACEE, INNER
426 427 428 429 430 431 447 457 501 534
NSS 90019780 90019781 9974103003 9974101174 9974102718 9974102191 9974103019 9974103002 NSS
1 3 3 6 57 3 1 1 3 1
535 536 537 538 539 677
90019782 90019783 9974103003 9974100902 9974102718 90019784
3 3 6 114 3 1
678 679 681 683 684
9632103305 9632103304 90019819 9974103036 90011396 9974102982 9974102681 9974103054
1 1 1 1 1 4 1 1
HOUSING, CARRIER GEAR ASSY. SHAFT ASSY. WASHER,THRUST BEARING, ROLLER PIN RING, RETAINING GEAR, SUN/OUTPUT SPACER HOUSING, CARRIER GEAR ASSY. SHAFT ASSY. WASHER,THRUST BEARING, ROLLER PIN MOTOR ASSY. HYD. INCLUDES THE FOLLOWING PARTS CONNECTOR SOLENOID VALVE ASSY KIT, SEAL MANIFOLD VALVE ASSY. BRAKE CAPSCREW O-RING FITTING, TEE
Page 303
Manitowoc Cranes Description HP30-18G HOIST W/ ACC
Item
FN
Assembly No. 80026024 Revision:
Part
Qty
685 686 689 690 691 692 693 697 698 699
9974102929 9974103055 9974102984 9974103037 9974103038 90011399 90011400 90011397 9974103039 9974102931
2 2 4 4 4 1 1 1 1 1
709 710 711 712 713 714 715 716 717 718 719 720 721 722 723 724 725 726 727 728 729 730 731
7755904002 9974103050 9974103040 9974102987 9974102988 9974103041 9974102990 9974102991 9974102992 9974102831 9974102810 9974102993 9974102833 9974102834 9974102807 9974103042 9974100476 9974102995 9974102839 9974103043 7950160020 9974102808 9974102996 9974102181
1 4 1 2 2 1 2 1 1 2 2 2 2 2 2 4 4 2 2 4 4 2 2 4
Description HOSE ASSY, USE AS REQUIRED FITTING, ELBOW CAP SCREW CAP SCREW LOCKWASHER FITTING,90DEG. ELBOW W/FILTER PLUG, ORIFICE .047 FITTING, REDUCER O-RING PLUG INCLUDES THE FOLLOWING PARTS O-RING LOCKWASHER ROLLER BRACKET BRACKET,MTG. SHAFT, ROLLER LEVER ARM,PIVOT R.H. ARM,PIVOT L.H. BRACKET ROD SPRING BUSHING PIN, COTTER WASHER, CAPSCREW WASHER, LOCK 1/2" I.D. NUT WASHER CAPSCREW WASHER, LOCK 3/8" I.D. BUSHING ROLLPIN WASHER, THRUST
Page 304
Manitowoc Cranes Description HP30-18G HOIST W/ ACC
Item 737 738 750
FN
*
Assembly No. 80026024 Revision:
Part
Qty
9974102997 9974103027 90019786
2 2 1
Description CAPSCREW CAPSCREW KIT, SEAL
* REPAIR KIT AND/OR PART OF KIT
Page 305
Manitowoc Cranes
6246100245 (SHEET 1 OF 1) Page 306
Manitowoc Cranes Description CABLE ASSEMBLY- AUXILIARY HOIST HI SPEED (COMPLETE ASSEMBLY)
Item
FN
Part
Qty
2
7364001775
1
3 4 5 6 7
9364101611 7786000528 7892000836 7172000546 7689000704 7850000208
1 1 1 1 2 1
Description CONNECTOR - 2 POSITION INCLUDES THE FOLLOWING PARTS GASKET SCREW, KNURLED HEAD THUMB RECEPTACLE, 2 PIN BOOT PIN, 16 - 14 GA CABLE TIE 5.63", BLACK
Page 307
Assembly No. 6246100245 Revision: #
Manitowoc Cranes
80035487 (SHEET 1 OF 1) Page 308
Manitowoc Cranes Description 360 SWING LOCK PEDAL INSTL
Item 1 2 3 4 5 6 7 8 9
FN +
Assembly No. 80035487 Revision: C
Part
Qty
7683000610
1
6200060505 6200060506 7951170014 7951170210 7126172150 7661170003 7246003393 7506000019
1 1 5 2 2 2 1 1
Description PEDAL ASSEMBLY - FOOT (COMPLETE ASSEMBLY) BUSHING BUSHING WASHER, FLAT #8 WASHER, LOCK 8MM CAP SCREW, HEX HEAD M8X70MM NUT CABLE ASSEMBLY, BRAKE GROMMET
+ SEE FURTHER BREAKDOWN THIS GROUP
Page 309
Manitowoc Cranes
7683000610 (SHEET 1 OF 1) Page 310
Manitowoc Cranes Description PEDAL ASSEMBLY - FOOT (COMPLETE ASSEMBLY)
Item 1
FN
Part
Qty
#
NS
1
#
9188100365 9188100364 NS
1 1 1
6 7
#
9188100367 NS
3 2
8
#
NS
2
9
#
NS
1
#
9188100153 9188100367 9188100366 9188100365 9188100754 NS
1 1 1 1 1 1
2 3 4
10 11 12 13 14 15
Assembly No. 7683000610 Revision: Description
NOT SERVICED BRACKET PAD, PEDAL SPRING NOT SERVICED ARM PIN, COTTER NOT SERVICED PIN NOT SERVICED SPACER NOT SERVICED PEDAL AND RATCHET PIN PIN, COTTER WASHER, PAD, PEDAL BUMPER NOT SERVICED SPACER
# SERVICED AS AN ASSEMBLY ONLY
Page 311
Manitowoc Cranes
80024916 (SHEET 1 OF 1) Page 312
Manitowoc Cranes Description WASHER BOTTLE INSTALLATION
Item 1 2 3 4 5
FN #
#
Assembly No. 80024916 Revision: C
Part
Qty
Description
7576000320 7126151253 7951150014 7951150210 7661150003
1 4 8 4 4
PUMP ASSY, CANISTER CAP SCREW, M6 X 25MM WASHER, 6MM I.D. LOCKWASHER, 6MM I.D. NUT, HEX
# SERVICED AS AN ASSEMBLY ONLY
Page 313
Manitowoc Cranes Notes
Page 314
Manitowoc Cranes
80030601 (SHEET 2 OF 2) Page 315
Manitowoc Cranes
80030601 (SHEET 1 OF 2) Page 316
Manitowoc Cranes Description CRANE STAR INSTALLATION-SUPERSTRUCTURE WITHOUT C.E. CONFORMITY
Item 1 2 3 4 5 6
FN +
Part
Qty
80018267 7950180161 7115180850 7850000208 7950100141 7111101015
1 4 2 50 4 4
7 8 9
7950100050 7660102701 7506000018
4 4 2
10
8594000019
25
11 12 13 14 15 16 17
80014331 80017413 7659190020 7126171153 7951170014 7951170210 7661170004
1 1 2 4 4 4 2
Description TCU AND SAT ANTENNA KIT FLAT WASHER, 1/2" I.D. CAP SCREW, 1/2"-13 UNC X 1" CABLE TIE 5.63", BLACK WASHER, FLAT, #10 SCREW, MACHINE 3/16" - 24 N.C. X 1 1/4" GRADE 1 WASHER, LOCK #10 LOCKNUT, FLANGE GROMMET 1/2" I.D. FLEXGUARD, 1/4" I.D. (QUANTITY IN FEET) MOUNTING BRACKET BRACKET C-STAR NUT, RETAINING 8 X 1.25 CAP SCREW, M8 X 20MM HEX HEAD WASHER, FLAT #8 WASHER, LOCK 8MM NUT, HEX - 8MM
+ SEE FURTHER BREAKDOWN THIS GROUP
Page 317
Assembly No. 80030601 Revision: D
Manitowoc Cranes
80018267 (SHEET 1 OF 1) Page 318
Manitowoc Cranes Description TCU AND SAT ANTENNA KIT
Item 1 2
FN
Part 80009833 80014746
Assembly No. 80018267 Revision: # Qty 1 1
Description TELEMATIC CONTROL UNIT (TCU) SATALITE ANTENNA
Page 319
Manitowoc Cranes
80043503 (SHEET 1 OF 1) Page 320
Manitowoc Cranes Description MIRROR INSTALLATION-AUX HOIST
Item
FN
Assembly No. 80043503 Revision: A
Part
Qty
7628000025
1
7184001014
1
3
7115150850
2
4 5 6
7950150051 7950150141 7660150001
2 4 2
1 2
#
Description MIRROR, 8" CONVEX INCLUDES MOUNTING HARDWARE BRACKET, MIRROR ARM INCLUDES MOUNTING HARDWARE CAP SCREW, 5/16" - 18 N.C. X 1" GRADE 5 WASHER, LOCK 5/16" I.D. WASHER, FLAT 5/16" NUT, HEX 5/16" - 18 N.C. GRADE 5
# SERVICED AS AN ASSEMBLY ONLY
Page 321
Manitowoc Cranes Notes
Page 322
Manitowoc Cranes Description CAB ASSEMBLY - (12V)
Item
FN
Part
Assembly No. 80058294 Revision: A Qty
1 2 3
+ + +
80058291 80040160 80009865
1 1 1
4 5 6 7
+ + + +
80058293 80047051 80023693 80023681
1 1 1 1
Description SUB-ASSEMBLY - CAB STANARD 12V CAB HVAC INSTALLATION - 12V SUPERSTRUCTURE CAB - 12V MISCELLANEOUS PARTS INSTALLATION CAB BRACKETS INSTALLATION PEDAL GROUP INSTALLATION ACOUSTICS INSTALLATION (SG) CAB CRANESTAR INSTALLATION
+ SEE FURTHER BREAKDOWN THIS GROUP
Page 323
Manitowoc Cranes
80058291 (SHEET 7 OF 7) Page 324
Manitowoc Cranes
80058291 (SHEET 6 OF 7) Page 325
Manitowoc Cranes
80058291 (SHEET 5 OF 7) Page 326
Manitowoc Cranes
80058291 (SHEET 4 OF 7) Page 327
Manitowoc Cranes
80058291 (SHEET 3 OF 7) Page 328
Manitowoc Cranes
80058291 (SHEET 2 OF 7) Page 329
Manitowoc Cranes
80058291 (SHEET 1 OF 7) Page 330
Manitowoc Cranes Description SUB-ASSEMBLY - CAB STANARD 12V
Item 1 2 3 4
FN
Part
Assembly No. 80058291 Revision: A Qty
+
80058290 80024013 80004968 80003325
1 1 1 1
+ +
80016417 80016553 80016415 7498100012 80023695 80004174
1 1 1 1 1 1
11 12
6829015131 8496900043
2 19
13 14
8496907196 8496980002
3 12
15 16 17
80004992 80038105 7101100411
1 1 8
18
7101100415
3
19
7660101630
3
20 21
7950100141 7581100001
3 2
22
9581100391 7581000186
1 1
23 24 25
9581100048 9581100058 80016416 7126151650 7661150003
1 1 1 1 5
5 6 7 8 9 10
+
#
+ SEE FURTHER BREAKDOWN THIS GROUP
Description CAB GLASS DOOR ASSEMBLY FLOOR MAT SKYLIGHT ASSEMBLY - SLIDING (COMPLETE ASSEMBLY) EXTRUSION, FRONT DOOR SEAL WINDOW ASSY, FRONT BOTTOM WINDOW ASSY, FIXED RIGHT HAND GLASS, WINDSHIELD WINDOW ASSEMBLY - SIDE RH WINDOW ASSEMBLY - REAR (COMPLETE ASSEMBLY) SEALANT, ADHESIVE MOULDING (QUANTITY IN FEET) WEATHERSTRIP MOULDING (QUANTITY IN FEET) SEAL, MODIFIED SEAL-BRUSH TOP SCREW, MACHINE GRADE 1 SCREW, MACHINE GRADE 1 LOCKNUT, HEX GRADE 1 WASHER, FLAT, #10 LIGHT, WORK INCLUDES THE FOLLOWING PARTS BEAM, SEALED 12 VOLT LIGHT, DOME INCLUDES THE FOLLOWING PARTS BULB LENS, MOONSTONE TRACK, DOOR BOTTOM PLASTIC CAP SCREW, M6 X 45MM HEX HEAD NUT, HEX
# SERVICED AS AN ASSEMBLY ONLY
Page 331
Manitowoc Cranes Description SUB-ASSEMBLY - CAB STANARD 12V
Item 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43
FN
+ +
44 45 46 47 48 50 51 53 54 55 56 57 58 60
+
Part
Assembly No. 80058291 Revision: A Qty
7951150014 7951150210 7126191653 7951190210 7661190003 7951190014 80007090 80007089 80016408 80041876 7659190019 7126151253 80016409 80016410 7942000522 7942000512 7121110801 7661110003
9 20 2 2 2 2 1 1 1 1 7 7 1 1 1 1 4 8
7951110210 7126151053 80016418 80016419 80038104 7790161253
8 8 1 1 2 2
80052793 7121111101 7951110014 80016411 7086100144 8637052012 8506904000
1 4 4 1 1 5 5
7105140650
2
Description WASHER, 6MM I.D. LOCKWASHER, 6MM I.D. CAP SCREW, M10 X 45MM HEX HEAD LOCK WASHER, 10MM NUT, HEX 10MM FLAT WASHER, 10MM I.D. KIT - WIPER SKYLIGHT 12 VOLT WIPER KIT - FRONT 12 VOLT CHANNEL, TOP WIPER MOUNT CHANNEL FRONT WIPER MOUNT NUT, RETAINING M6 CAP SCREW, M6 X 25MM SCREEN, TRACK LEFT HAND SCREEN, TRACK RIGHT HAND MESH, SUNSCREEN BRACKET SET, FOOTLESS BLIND MACHINE SCREW, M4X12 SLOTTED NUT, HEX 4 MM N.C. LOCKWASHER, 4MM I.D. CAP SCREW, M6 X 16MM HEX HEAD GUARD, RAIN SILL, DOOR STRIKER BOLT ASSY SCREW, 3/8" - 16 N.C. X 3/4" FAN ASSEMBLY-12V (CAB) MACHINE SCREW, M4X20 SLOTTED WASHER, 4MM I.D. WINDOW ASSY, LEFT HAND BLOCK, SPACER MOULDING, 6B100B3X3/16A MOULDING (QUANTITY IN FEET) CAP SCREW, 1/4" -28 N.F. X 3/4"
+ SEE FURTHER BREAKDOWN THIS GROUP
Page 332
Manitowoc Cranes Description SUB-ASSEMBLY - CAB STANARD 12V
Item
FN
Part
Assembly No. 80058291 Revision: A Qty
61 63
7105141250 7345001746
2 4
64 65
80016424 8506903750
1 1
66
7660081100
4
67 68
80016421 7660160008
10 2
69 70
80038198 7111080311
2 4
71 72 73
7950080050 80042108 7111150664
4 2 3
74 75 76
7950150161 7950150050 7660150001
3 3 3
Description GRADE 5 1/4" - 28 NF X 1 1/2" GRADE 5 TERMINAL, MALE 16 - 14 AWG GASKET, WIPER BLOCK MOULDING (QUANTITY IN FEET) NUT, HEX 5/32" - 24 N.F. GRADE 1 INSERT, HEX M10 NUT, HEX 3/8" - 16 N.C. GRADE 8 3/8 x 3/16 THK WASHER SCREW, MACHINE 5/32" - 32 N.C. X 3/8" GRADE 1 LOCKWASHER, 5/32" I.D. CAB WIPER LINK BAR ASSY BOLT, CARRIAGE 5/16" - 18 N.C. X 3/4" WASHER, 5/16" FLAT PLAIN WIDE WASHER, LOCK 5/16" I.D. NUT, HEX 5/16" - 18 N.C. GRADE 5
Page 333
Manitowoc Cranes
80024013 (SHEET 1 OF 1) Page 334
Manitowoc Cranes Description GLASS DOOR ASSEMBLY
Item
Part
Qty
80024018 80004381 6829015131 80004407 80004406 80022442 80004480
1 1 1 1 1 1 1
8 9 10 11 12 14 15 16 17 18 19 20 21 22
80004479 80004481 9576101074 80004994 80004486 80004996 80022413 80024021 7834000193 80022424 7822000080 7069000516 7659000796 7086100002 8496907196 7950160161 7115160650
1 1 1 2 1 1 1 1 4 1 1 4 4 2 6 8 4
23
7660081600
3
24
7111080415
3
25 26 27 28
7126171150 7951170210 7951170014 7258001451
2 2 2 8
1 2 3 4 5 6 7
FN
Assembly No. 80024013 Revision: A
+ # #
+ SEE FURTHER BREAKDOWN THIS GROUP
Description DOOR GLASS DOOR SEALANT, ADHESIVE ROTARY LATCH - LEFT HAND LATCH, RIGHT HAND ROTARY HANDLE HANDLE, MODIFIED DOOR INCLUDES THE FOLLOWING PARTS KIT, DOOR HANDLE LUG KEY ROD, LATCH MOUNTING PLATE PLATE, CAB LATCH LATCH MTG PLATE DOOR LATCH COVER SPRING PLATE SLEEVE BEARING NUT BLOCK WEATHERSTRIP WASHER, FLAT WIDE 3/8 CAP SCREW, 3/8" - 16 N.C. X 3/4" GRADE 5 LOCKNUT, HEX 5/32" - 32 N.C. GRADE 1 SCREW, MACHINE 5/32" - 32 N.C. X 1/2" GRADE 1 CAP SCREW, M8 X 20MM HEX HEAD WASHER, LOCK 8MM WASHER, FLAT #8 CAP, 1/4"
# SERVICED AS AN ASSEMBLY ONLY
Page 335
Manitowoc Cranes Description GLASS DOOR ASSEMBLY
Item
FN
Assembly No. 80024013 Revision: A
Part
Qty
29
7111140610
5
30 31 32 33 34 35 36 37
7949001186 7429000542 7690021610 7950100161 7126151353 7951150210 7661150003 7790140853
5 5 4 4 4 4 4 4
38
7115140550
2
39 40
7950140050 7790100871
2 3
41 44 45
7950080141 1006766 7115160850
6 24 2
46 47 48
7949000623 7069001045 7660161601
6 2 2
#
Description SCREW, MACHINE 1/4" - 20 N.C. X 3/4" GRADE 1 WASHER, BLACK NYLON FASTENER, NUT 1/4" - 20 N.C. PIN, #2 X 1" LONG COTTER FLATWASHER, 3/16" I.D. CAP SCREW, M6X30 HEX HEAD LOCKWASHER, 6MM I.D. NUT, HEX SCREW, SELF-TAPPING 1/4" - 20 N.C. X 1/2" CAP SCREW, 1/4" - 20 N.C. X 5/8" GRADE 5 WASHER, LOCK 1/4" SCREW, SELF-TAPPING 3/16" - 24 N.C. X 1/2" GRADE 1 FLATWASHER, 5/32" I.D. SEALER, ADHESIVE BACKED CAP SCREW, 3/8" - 16 N.C. X 1" GRADE 5 WASHER, BLACK PLASTIC BEARING LOCKNUT, HEX 3/8" - 16 N.C. GRADE 5
# SERVICED AS AN ASSEMBLY ONLY
Page 336
Manitowoc Cranes Notes
Page 337
Manitowoc Cranes
80003325 (SHEET 1 OF 1) Page 338
Manitowoc Cranes Description SKYLIGHT ASSEMBLY - SLIDING (COMPLETE ASSEMBLY)
Item
FN
1 2 3 4 5 6 7 8 9 10 11
Part NSS
* * * *
7585000790 7786000539 7794001721 7714000585 7786000537 9498100339 80003366 7846000680 7585000789 NSS
Qty
Assembly No. 80003325 Revision: Description
1 1 2 1 1 2 1 1 1 1 1
FRAME CATCH SCREW, CATCH RUBBER, FLOCKED 154'' LONG EXTENSION, CENTER POST SCREW, CENTER POST WEATHERSEAL GLASS STOP, SLIDE LOCK ADHESIVE
12
*
NSS
1 LOCTITE
13 14 20
*
*
NSS 9498100337 80003365
1 1 1
BUTYL WEATHERSEAL SERVICE KIT KIT INCLUDES ITEMS 8 THRU 13
* REPAIR KIT AND/OR PART OF KIT
Page 339
Manitowoc Cranes
80023695 (SHEET 1 OF 1) Page 340
Manitowoc Cranes Description WINDOW ASSEMBLY - SIDE RH
Item
FN
1
Part NSS
Assembly No. 80023695 Revision: Qty
Description
1 FRAME, MAIN
2 3 4 5 6 8 9 10 11
* *
*
NSS 90014324 90020194 90020195 90014321 9498100349 90020088 90014319 NSS
1 2 1 1 1 2 1 1 1
CATCH SCREW CHANNEL, RUBBER 189" LG POST, CENTER SEAL, BLACK FINISH 19" SCREW, GLASS ASSY. STATIONARY GLASS, SLIDING LOCK, TOP
12
*
NSS
1 LOCK, BOTTOM
13 14 15 16 17 18 19 22
* * * *
*
NSS 90014315 9498100354 9498100355 90020196 90014313 9498100371 90014326
1 2 1 1 1 1 2 1
SPRING SCREW SPACER NUT, LOCK CHANNEL, VINYL 67 1/2" LG GUARD, WINDOW SCREW KIT, SERVICE, LOCK ASSY.
* REPAIR KIT AND/OR PART OF KIT
Page 341
Manitowoc Cranes
80004174 (SHEET 1 OF 1) Page 342
Manitowoc Cranes Description WINDOW ASSEMBLY - REAR (COMPLETE ASSEMBLY)
Item
FN
1
Part NSS
Qty
Assembly No. 80004174 Revision: Description
1
2
90014311
1
FRAME ASSY, MAIN 323 EXT SEAL, 90" BULB (WHEN ORDERING THIS ITEM, THE LENGHT MUST BE SPECIFIED)
3 4 5 6 7 8 9 10 11 12 13
NSS 90014310 90014309 9498100371 90014308 90014307 90014306 90014305 90014304 90014303 NSS
1 1 2 4 2 2 4 2 1 4 1
GLASS, VENT HINGE SCREW BOLT, MOUNTING WASHER WASHER, NEOPRENE NUT, S.S. DEVICE, HOLD OPEN SCREW
14 15 20
*
* * *
90014302 90014301 90014312
1 2 1
LOCKER, LOCTITE THREAD (QUANTITY AS REQUIRED) (USE THIS ITEM ON ALL SCREWS UNLESS OTHERWISE NOTED) BRACKET, MOUNTING H.O.D. RIVET KIT, SEAL (ITEMS 11, 14, AND 15 CAN BE PURCHASED ASSEMBLED AS KIT NUMBER 90014312)
* REPAIR KIT AND/OR PART OF KIT
Page 343
Manitowoc Cranes
80007090 (SHEET 1 OF 1) Page 344
Manitowoc Cranes Description KIT - WIPER SKYLIGHT 12 VOLT
Item
FN
Assembly No. 80007090 Revision:
Part
Qty
1 2 3 4 5 6 7 8 9
90012810 90011813 90000996 90000994 9576101347 90000908 90011814 90000992 7892000824
1 1 1 1 1 1 1 1 1
10 11
7689000704 7689000503
5 1
Description MOTOR ASSY. 12V. LINK, DRIVE ARM SHAFT, PIVOT ARM, WIPER/DRY 24" BLADE, WIPER 34" ADAPTER LINK, 13.5" LG KIT, HARDWARE RECEPTACLE, 6 PIN PIN, 16 - 14 GA PLUG, SEALING 16 - 12 AWG
Page 345
Manitowoc Cranes
80007089 (SHEET 1 OF 1) Page 346
Manitowoc Cranes Description WIPER KIT - FRONT 12 VOLT
Item
FN
Assembly No. 80007089 Revision:
Part
Qty
1 2 3 4 5 6 7 8 9
90012810 90011813 90000996 90011815 9576101347 90000908 90011814 90000992 7892000824
1 1 1 1 1 1 1 1 1
10 11
7689000704 7689000503
5 1
Description MOTOR ASSY. 12V. LINK, DRIVE ARM SHAFT, PIVOT ARM, WIPER/WET 26" BLADE, WIPER 34" ADAPTER LINK, 13.5" LG KIT, HARDWARE RECEPTACLE, 6 PIN PIN, 16 - 14 GA PLUG, SEALING 16 - 12 AWG
Page 347
Manitowoc Cranes
80052793 (SHEET 1 OF 1) Page 348
Manitowoc Cranes Description FAN ASSEMBLY-12V (CAB)
Item 1 2 3 4 5
FN
Part 90024682 90024683 90024684 90024685 NSS
Assembly No. 80052793 Revision: Qty 1 1 1 1 1
Description MOTOR ASSY. 12V. BLADE ASSY. FAN GUARD ASSY. FAN SWITCH ASSY. BASE MOUNT
Page 349
Manitowoc Cranes
80040160 (SHEET 1 OF 1) Page 350
Manitowoc Cranes Description CAB HVAC INSTALLATION - 12V
Item
Part
Qty
80040152 7300000035
1 8
5 6 7 8 11 12
7659190020 7126171350 7951170210 7951170014 80016475 7790100853
6 6 6 6 1 3
13 14
7790060673 7300000040
2 4
1 2
FN
Assembly No. 80040160 Revision: C
+
Description 12V CAB HVAC KIT CLAMP, HOSE 1 13/16" TO 2 3/4" NUT, RETAINING 8 X 1.25 CAP SCREW, M8 X 30MM HEX HEAD WASHER, LOCK 8MM WASHER, FLAT #8 COVER, AIR CONDITIONER SIDE SCREW, SELF-TAPPING 3/16" - 24 N.C. X 1/2" SCREW, SELF-TAPPING CLAMP, HOSE 29/32" I.D.
+ SEE FURTHER BREAKDOWN THIS GROUP
Page 351
Manitowoc Cranes Notes
Page 352
Manitowoc Cranes
80040152 (SHEET 2 OF 2) Page 353
Manitowoc Cranes
80040152 (SHEET 1 OF 2) Page 354
Manitowoc Cranes Description 12V CAB HVAC KIT
Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34
FN
Assembly No. 80040152 Revision: Part
90018852 90018853 90018854 90022799 90018893 90018857 90018858 90018860 90018861 90018862 90018863 90018864 90018865 90018866 90018818 90018867 90018868 90018869 90018870 90018872 90018873 90022800 90018874 90022801 90022802 90022803 90022804 90022805 90022806 90018872 90018881 90018875 90022807 90022808
Qty 1 1 1 1 1 1 1 1 1 1 1 1 3 3 2 1 1 1 1 1 1 1 1 1 1 1 1 6 1 1 1 1 1 1
Description HOUSING, BASE ASSY. HOUSING ASSY. BLOWER / DRAIN PLATE, COVER COIL ASSY. HEAT & A/C BLOWER ASSY. 12V PLENUM ASSY. PLATE ASSY. REAR BRACKET, R.H. PLATE ASSY. SEAT BASE BRACE, LOUVER THERMOSTAT, NON-ADJ. FILTER, AIR LOUVER ASSY. 3" RETAINER, 3" O-RING #8 GROMMET, 3/4" VALVE ASSY, EXPANSION RESISTOR ASSY. BRACKET, MOUNTING HARNESS ASSY. PLATE, FILTER PLATE, MOUNT VALVE ASSY. WATER SHUT OFF HOSE, 90 DEG FITTING, TEE HOSE ASSY. HOSE ASSY. 90DEG CLAMP, #10 BRACKET HARNESS ASSY. HOSE ASSY. 2.5" X 20FT HARNESS ASSY. WATER VALVE LABEL, 12V FITTING, ELBOW
Page 355
Manitowoc Cranes Description 12V CAB HVAC KIT
Item
FN
Assembly No. 80040152 Revision: Part
Qty
35 36 37 38 39 40
90018884 90018883 90018877 90018878 90018876 7892000947
3 1 2 1 1 1
41 42 43 44
7172000548 7689000704 7172000564 7892000824
1 9 1 1
Description ADAPTER, TEE HOSE, DRAIN LINE 1/2" X 15FT LOUVER ASSY. BALL ADAPTER, Y-2.5" LOUVER ASSY. RECT. RECEPTACLE, 3 PIN BOOT PIN, 16 - 14 GA BOOT RECEPTACLE, 6 PIN
Page 356
Manitowoc Cranes Notes
Page 357
Manitowoc Cranes
80009865 (SHEET 1 OF 1) Page 358
Manitowoc Cranes Description SUPERSTRUCTURE CAB - 12V MISCELLANEOUS PARTS INSTALLATION
Item
FN
Part
Qty
1 2
7025100013 7348000667
1 1
3 4 5 6
7348000669 7486000225 7850000046 7949001149 9543100045
1 1 1 1 1
7
7111040610
3
8 9 10 11 12
7126171150 7661170003 7951170210 7951170014 7660100000
1 1 1 1 2
13
7111100411
2
14 15 16 17 18
7950100350 7950100141 7950160050 7950160141 7660160000
2 2 1 1 1
19
7115161050
1
20 21 22
7950160350 7242000027 7242000007
2 1 1
Assembly No. 80009865 Revision: F
Description HORN EXTINGUISHER, FIRE INCLUDES THE FOLLOWING PARTS BRACKET LEVEL, CIRCULAR STRAP, GROUND FITTING, WASHER NOZZLE HOSE ASSY, USE AS REQUIRED 25' PC. ( MUST CUT TO LENGTH NEEDED ) SCREW, MACHINE 7/64" - 40 N.C. X 3/4" GRADE 1 CAP SCREW, M8 X 20MM HEX HEAD NUT WASHER, LOCK 8MM WASHER, FLAT #8 NUT, HEX 3/16" - 32 N.F. GRADE 1 SCREW, MACHINE 3/16" - 24 N.C. X 1/2" GRADE 1 LOCK WASHER, 3/16" I.D. WASHER, FLAT, #10 WASHER, LOCK 3/8" I.D. WASHER, 3/8" PLAIN NARROW NUT, HEX 3/8" - 16 N.C. CAP SCREW, 3/8" - 16 N.C. X 1 1/4" GRADE 5 WASHER, LOCK 3/8" I.D. PLUG BUTTON, PLUG 3/4"
Page 359
Manitowoc Cranes
80058293 (SHEET 1 OF 1) Page 360
Manitowoc Cranes Description CAB BRACKETS INSTALLATION
Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 19 20 21 22 23 24 25 26 27 28 29 30 31 33 34 35 36
FN
# #
Part
Assembly No. 80058293 Revision: E Qty
80024114 80024117 80016487 80016489 80008246 80016495 7798100005 7798100006 80016496 7822000598 80016497 80016498 80016499 80029745 80016501 80016502 80005520 7126191253 7951190014 7951190220 7661190003 7126171153 7126171253 7951170014 7951170210 7661170003 7659190020 7126130853 7951130014 7661131103 7790161253
1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 6 9 9 5 9 5 5 21 5 8 2 2 2 8
7126151153 7951150014
3 3
Description CONSOLE MOUNTING PLATE MOUNTING STRAP PLATE, MOUNTING 24 PLATE, MOUNTING 17 COVER, HYDRAULIC BRACKET, SEAT TRACK, CONTROL TRACK, FREE ARM, LEVER SLEEVE, VINYL PLATE, ACCESS BRACKET, CUP HOLDER BRACKET, OPERATORS MANUAL A/C COVER BRACKET BRACKET, MOUNTING CAB COVER BRACKET, CAB OUTRIGGER HANDRAIL, GRAB CAP SCREW, M10 X 25 HEX HEAD FLAT WASHER, 10MM I.D. WASHER, LOCK NUT, HEX 10MM CAP SCREW, M8 X 20MM HEX HEAD CAP SCREW, M8X25 HEX HEAD WASHER, FLAT #8 WASHER, LOCK 8MM NUT NUT, RETAINING 8 X 1.25 HHCS M5x12 -8.8 ISO 4017 WASHER, FLAT M5 I.D. NUT, M5 -8 ISO 7042 HEX LOCK SCREW, 3/8" - 16 N.C. X 3/4" CAP SCREW, M6X20 HEX HEAD WASHER, 6MM I.D.
# SERVICED AS AN ASSEMBLY ONLY
Page 361
Manitowoc Cranes Description CAB BRACKETS INSTALLATION
Item
FN
Assembly No. 80058293 Revision: E
Part
Qty
37 41 42 43 44 45 46 47
7951150210 7128171254 80006549 80029942 80054200 7126191153 80018931 7115150950
3 4 1 1 1 4 1 4
48
7660150008
4
49 50
7950150350 7709000021
4 2
51
7242000007
1
52
8496980002
2
53 54 55 56
80058287 7950080050 7950080161 7660081100
1 3 3 3
57
7111080610
3
58
8637053001
1
Description LOCKWASHER, 6MM I.D. CAP SCREW, M8X25 SOCKET HEAD GRAB HANDRAIL STEER COLUMN SUPPORT BRACKET STEER MOUNTING BRACKET CAP SCREW, M10 X 20 HEX HEAD BRACKET, ELECTRIC MODULE CAP SCREW, 5/16" - 18 N.C. X 1 1/8" GRADE 5 NUT, HEX 5/16" - 18 N.C. GRADE 8 WASHER, LOCK 5/16" PLUG, DOT 7/8" BUTTON, PLUG 3/4" MOULDING (QUANTITY IN FEET) PLATE, COVER LOCKWASHER, 5/32" I.D. FLATWASHER, 5/32" I.D. NUT, HEX 5/32" - 24 N.F. GRADE 1 SCREW, MACHINE 5/32" - 32 N.C. X 3/4" GRADE 1 MOULDING (QUANTITY IN FEET)
Page 362
Manitowoc Cranes Notes
Page 363
Manitowoc Cranes
80047051 (SHEET 1 OF 1) Page 364
Manitowoc Cranes Description PEDAL GROUP INSTALLATION
Item 1 2 4 5
6 11 12 14 17 18 19 20 21 22 23 24 25 26
FN
+
# +
Assembly No. 80047051 Revision: B
Part
Qty
80019101 80016505 80024252 7926100786
1 1 1 1
80023741 7951190210 7126191253 7661170003 7951150210 7126151253 7951170210 7126171253 7661150003 7951190014 80047050 80015928 7661190003 7126191350
1 10 8 6 5 5 6 6 5 8 1 1 2 2
+ SEE FURTHER BREAKDOWN THIS GROUP
Description FOOT PEDAL PLATE PEDAL BRACKET PEDAL BRACKET, OPPOSITE VALVE ASSEMBLY - TREADLE ( SWING BRAKE ) (COMPLETE ASSEMBLY) PEDAL-THROTTLE LOCK WASHER, 10MM CAP SCREW, M10 X 25 HEX HEAD NUT LOCKWASHER, 6MM I.D. CAP SCREW, M6 X 25MM WASHER, LOCK 8MM CAP SCREW, M8X25 HEX HEAD NUT, HEX FLAT WASHER, 10MM I.D. VALVE-BRAKE PEDAL PLATE, COVER NUT, HEX 10MM CAP SCREW, M10X30 HEX HEAD
# SERVICED AS AN ASSEMBLY ONLY
Page 365
Manitowoc Cranes
7926100786 (SHEET 1 OF 1) Page 366
Manitowoc Cranes Description VALVE ASSEMBLY - TREADLE ( SWING BRAKE ) (COMPLETE ASSEMBLY) Item
Part
Qty
1
9926112755
1
2
7447060601
1
3
7755012002 7755906002 7447040601
1 1 2
4
7755011002 7755906002 7709000031
1 1 1
101
7755906002 NSS
1 1
102 103
FN
9926112733 NSS
2 2
104 105 106
9926112756 9926112757 9926112735
1 1 1
107
9926112743 NSS
1 1
108 109 110 111 112 113 114 115 116 117 118 119
9926112758 9926112740 9926112740 9926112761 9926112762 NSS 9926112763 9926112764 9926112765 9926112766 9926112767 9926111101
1 2 2 2 2 1 1 2 2 1 1 1
Assembly No. 7926100786 Revision: Description
PEDAL, FOOT INCLUDES ITEMS 101 THRU 120 ADAPTER, STRAIGHT MALE INCLUDES THE FOLLOWING PARTS O-RING O-RING ADAPTER, STRAIGHT INCLUDES THE FOLLOWING PARTS O-RING O-RING O-RING PLUG #6 INCLUDES THE FOLLOWING PARTS O-RING HOUSING, BODY SPRING SPOOL ASSY. PIN, LOCKING O-RING PLUNGER, ASSY. INCLUDES THE FOLLOWING PARTS KIT, SEAL PLATE, MOUNT BASE, ROCKER SCREW SCREW PLATE, BOOT CAPSCREW PEDAL ASSY. SHAFT SCREW NUT BOOT PAD, RUBBER PLUG
Page 367
Manitowoc Cranes Description VALVE ASSEMBLY - TREADLE ( SWING BRAKE ) (COMPLETE ASSEMBLY) Item
120
FN
Part
Qty
9926111102 9926112768
1 1
Assembly No. 7926100786 Revision: Description
INCLUDES THE FOLLOWING PARTS O-RING SETSCREW
Page 368
Manitowoc Cranes Notes
Page 369
Manitowoc Cranes
80047050 (SHEET 1 OF 1) Page 370
Manitowoc Cranes Description VALVE-BRAKE PEDAL
Item 1 2
FN
Assembly No. 80047050 Revision: Part
90024837 NSS
Qty 1 1
3
9926113272
1
4 5
9926113273 NSS
1 1
6 7 8 9
9926113274 9926113275 9926113276 7447060605
4 1 1 1
7755012002 7755906002
1 1
Description VALVE ASSY. BRAKE HYD. VALVE, CARTRIDGE PEDAL ASSY. INCLUDES ITEMS 4 AND 5 COVER, RUBBER BASE, PEDAL SCREW BOOT, RUBBER SWITCH ASSY. PRESSURE TEE, RUN INCLUDES THE FOLLOWING PARTS O-RING O-RING
Page 371
Manitowoc Cranes
80023693 (SHEET 1 OF 1) Page 372
Manitowoc Cranes Description ACOUSTICS INSTALLATION (SG)
Item 1 2 3 4 5
FN
Part 80024116 80004577 80038107 80004580 80004581
Assembly No. 80023693 Revision: B Qty 1 1 1 1 1
Description FOAM, ACOUSTIC RH FRONT FOAM, RIGHT HAND REAR ACOUSTIC ACOUSTIC FOAM TOP FOAM, LEFT HAND REAR ACOUSTIC FOAM, LEFT HAND FRONT ACOUSTIC
Page 373
Manitowoc Cranes
80023681 (SHEET 1 OF 1) Page 374
Manitowoc Cranes Description CAB CRANESTAR INSTALLATION
Item
FN
Assembly No. 80023681 Revision: #
Part
Qty
1 2 3 4 5
80021858 80022642 80015532 7850000208 8594100257
1 1 1 2 1
6
7111040410
1
7 8 9
7950040141 7950040050 7660041100
2 1 1
Description ANTENNA , GPS/GSM TAPE CUTOUT, 3M VHB 180 DEG CABLE CORDGRIP CABLE TIE 5.63", BLACK TUBING, HEAT SHRINK 1/2" I.D. LINER, MELTABLE (QUANTITY IN FEET) SCREW, MACHINE 7/64" - 40 N.C. X 1/2" GRADE 1 WASHER, 7/64" I.D. LOCKWASHER, 7/64" I.D. NUT, HEX 7/64" - 40 N.C. GRADE 1
Page 375
Manitowoc Cranes
80024851 (SHEET 1 OF 1) Page 376
Manitowoc Cranes Description CONTROL SEAT INSTALLATION SINGLE AXIS WITH AUXILIARY HOIST
Item
FN
Part
Qty
100
+
80024852
1
101 102 103 104
+
80046456 7950150161 7950150050 7660150008
1 12 8 6
107
6543003101
2
108 109 110
7300000016 80023851 7659000256
2 1 2
112
7115150850
2
113
7115151050
2
114
7660150200
2
Description CONTROL SEAT ASSEMBLY SINGLE AXIS WITH AUXILIARY HOIST SEAT WASHER, 5/16" FLAT PLAIN WIDE WASHER, LOCK 5/16" I.D. NUT, HEX 5/16" - 18 N.C. GRADE 8 HOSE - USE 8596910076 QTY 1 HOSE 1 FOOT CLAMP, HOSE BRACKET, SEAT BAR NUT, RETAINING 5/16" - 18 N.C. CAP SCREW, 5/16" - 18 N.C. X 1" GRADE 5 CAP SCREW, 5/16" - 18 N.C. X 1 1/4" GRADE 5 NUT, JAM 5/16" - 18 N.C. GRADE A
+ SEE FURTHER BREAKDOWN THIS GROUP
Page 377
Assembly No. 80024851 Revision: D
Manitowoc Cranes Notes
Page 378
Manitowoc Cranes
80024852 (SHEET 4 OF 4) Page 379
Manitowoc Cranes
80024852 (SHEET 3 OF 4) Page 380
Manitowoc Cranes
80024852 (SHEET 2 OF 4) Page 381
Manitowoc Cranes
80024852 (SHEET 1 OF 4) Page 382
Manitowoc Cranes Description CONTROL SEAT ASSEMBLY SINGLE AXIS WITH AUXILIARY HOIST
Item
FN
Part
Qty
1 2 3 4 5 6 7
80023849 6245100077 7949001227 7199001289 80019647 7949000236 7660220200
1 1 4 4 2 2 2
8 9 10 11 12
6705170914 7950140161 7950140050 7616000519 7660142500
1 8 6 2 2
13
7110140818
2
14 15 16
7950150141 7616000517 7660151601
10 2 2
17
7110151618
2
18 19 20
7949001186 7949000623 7111151664
4 2 2
21 22
7511000093 7660152200
2 2
23 24 25 26 27
6705018338 7033001063 7950140141 7115141450 7242100002
2 2 4 4 2
Description SUPPORT, ARM BRACKET WASHER, BEVELED BUSHING ARMREST FLAT WASHER, 3/4" NUT, HEX JAM 3/4" - 10 N.C. PLATE WASHER, 1/4" I.D. FLAT WIDE WASHER, LOCK 1/4" MAGNET LOCKNUT, HEX 1/4" - 20 N.C. CAP SCREW, 1/4" - 20 N.C. X 1" GRADE 1 WASHER, FLAT 5/16" MAGNET, CUP LOCKNUT 5/16" - 18 N.C. GRADE 5 CAP SCREW, 5/16" -18 N.C. X 2" GRADE 1 WASHER, BLACK NYLON WASHER, BLACK PLASTIC BOLT, CARRIAGE 5/16" -18 N.C. X 2" KNOB, FLUTED NUT, ACORN 5/16" - 18 N.C. PLATE PAD, ARMREST WASHER, FLAT 1/4" PLAIN NARROW CAP SCREW, 1/4-20UNC X 1 3/4 BUTTON, SQUARE
Page 383
Assembly No. 80024852 Revision: H
Manitowoc Cranes Description CONTROL SEAT ASSEMBLY SINGLE AXIS WITH AUXILIARY HOIST
Item
Part
Qty
7364100179 7242100005 7872100146 7872100119 7872100118 6872100045
4 6 1 1 1 1
34 35 36
7951110014 7951110210 7661110003
2 2 2
37 38 39 40 41 42 43 44 45 46 47
7121111301 7245100056 7792151221 80005805 7258001451 7429000011 7121150701 7511000161 80023842 7511100028 7300000104
2 2 14 2 8 8 8 2 1 2 1
48
7300000249
1
49 50
7950100141 7791101060
2 2
7576000311 8596912046 7872100125 7872100139 7086001800
1 2 1 1 2
7850000208
2
28 29 30 31 32 33
51 52 53 54 55 56
FN
+
+
+
#
#
+ SEE FURTHER BREAKDOWN THIS GROUP
Description BEZEL, L-SERIES 3 GANG LM3 PLUG, L SERIES LH1 PANEL SWITCH, L-SERIES SWING BRAKE SWITCH, L-SERIES AUX HOIST SWITCH, L-SERIES MAIN HOIST SWITCH ASSEMBLY - PROXIMITY (NORMALLY OPEN) (COMPLETE ASSEMBLY) WASHER, 4MM I.D. LOCKWASHER, 4MM I.D. NUT, HEX 4 MM N.C. SCREW, M4X30 LONG SLOTTED PAN COVER, ARMREST WASHER, HEX SELF-TAPPING SINGLE AXIS CONTROLLER CAP, 1/4" FASTENER, WELL-NUT SCREW, MACHINE M6X10 - 4.8 HANDLE, TAPERED PLATE, SEAT MOUNT HANDLE ASSEMBLY (W/SOLENOID) CLAMP, TUBING 1" I.D. CLAMP, TUBING 1 1/2" I.D. WASHER, FLAT, #10 SCREW, PAN HEAD SELF-DRILL 3/16" - 24 N.C. X 5/8" KIT, SEAT BELT TUBE SWITCH, L-SERIES CAB TILT SWITCH, L-SERIES REAR STEER BLOCK, TERMINAL 2 POLE CABLE TIE 5.63", BLACK
# SERVICED AS AN ASSEMBLY ONLY
Page 384
Assembly No. 80024852 Revision: H
Manitowoc Cranes Description CONTROL SEAT ASSEMBLY SINGLE AXIS WITH AUXILIARY HOIST
Item
FN
Part
Qty
66 67 68
7872100124 80023723 7110150805
1 1 4
69 70 71
7950150161 7950150050 7660150008
12 8 12
72 73 74 75
# #
7798100005 7798100006 7950150350 7115150950
1 1 4 4
76 77 78 79 80 81 82
+
80023344 7768003904 7822000598 7121130801 7951130014 7951130210 7661130003
1 1 1 2 2 2 2
# SERVICED AS AN ASSEMBLY ONLY
Assembly No. 80024852 Revision: H
Description SWITCH, L-SERIES SWING SPEED BRACKET CAP SCREW, 5/16" - 18 N.C. X 1" GRADE 1 WASHER, 5/16" FLAT PLAIN WIDE WASHER, LOCK 5/16" I.D. NUT, HEX 5/16" - 18 N.C. GRADE 8 TRACK, CONTROL TRACK, FREE WASHER, LOCK 5/16" CAP SCREW, 5/16" - 18 N.C. X 1 1/8" GRADE 5 HARNESS ASSEMBLY-SEAT ARM, LEVER SLEEVE, VINYL MACHINE SCREW, M5X12 SLOTTED WASHER, FLAT M5 I.D. LOCKWASHER, 5MM I.D. NUT, HEX 5MM
+ SEE FURTHER BREAKDOWN THIS GROUP
Page 385
Manitowoc Cranes
6872100045 (SHEET 1 OF 1) Page 386
Manitowoc Cranes Description SWITCH ASSEMBLY - PROXIMITY (NORMALLY OPEN) (COMPLETE ASSEMBLY) Item 1 2 3 4 5
FN
Part
Qty
7872100062 7892100010 7172100003 7689100033 8594100256
1 1 3 3 1
Assembly No. 6872100045 Revision: A Description
PROXY SENSOR-PNP 10mm RANGE RECEPTACLE, DTM-3P BOOT-DTM3P-RECP PIN TUBING, HEAT SHRINK 1/4" I.D. LINER, MELTABLE (QUANTITY IN FEET)
Page 387
Manitowoc Cranes
80005805 (SHEET 1 OF 1) Page 388
Manitowoc Cranes Description SINGLE AXIS CONTROLLER
Item 1 2 3 4 5 6
FN
Part 90013415 90013416 90013417 90013418 NSS 90013419
Assembly No. 80005805 Revision: Qty 2 2 4 4 1 1
Description KIT, LEVER BOOT, RUBBER KIT, METERING SPOOL SPRING, RETURN HOUSING, CONTROLLER KIT, SEAL KIT INCLUDES O-RINGS AND SEALS FOR ALL FOUR METERING SPOOLS, - ITEM NOT SHOWN
Page 389
Manitowoc Cranes
7511100028 (SHEET 1 OF 1) Page 390
Manitowoc Cranes Description HANDLE ASSEMBLY (W/SOLENOID)
Item 1 2 3 4 5 6 7
FN
Assembly No. 7511100028 Revision:
Part
Qty
9511100030 9511100032 9511100033 9511100031 9511100034 NSS
1 1 1 1 1 1
7785140400
1
Description CAP RING, RETAINER CLIP SPACER SOLENOID WASHER, GASKET HANDLE SET SCREW 1/4" -20 N.C. X 1/4"
Page 391
Manitowoc Cranes
80023344 (SHEET 3 OF 3) Page 392
Manitowoc Cranes
80023344 (SHEET 2 OF 3) Page 393
Manitowoc Cranes
80023344 (SHEET 1 OF 3) Page 394
Manitowoc Cranes Description HARNESS ASSEMBLY-SEAT
Item
FN
Part
Assembly No. 80023344 Revision: A Qty
3 4 5 6 7 8
80023115 7709000936 7709100877 7172100002 7364100184 7826000626
1 1 1 1 10 22
9 10
7826100016 7892001000
3 4
11 12 13 14
7892100059 7892100058 7345001444 7892000194
49 11 2 3
15
8594100256
1
16
8594000003
5
17
8594000004
4
18
8594000019
3
19 20
7850000208 7892000195
30 6
21
8594100257
1
Description PLUG/DTV06-18SB W/WEDGE WV-18P PLUG, 4 SOCKET PLUG BOOT, PLUG CONNECTOR, L-SERIES SWITCHES SOCKET, 16 - 18 AWG SOCKET, DEUTSCH 22/20 GA NI FERRULE, SINGLE WIRE (GRAY) TERMINAL, FM MP 630 SERIES TERMINAL, FM MP 630 SERIES TERMINAL, FEMALE PARALLEL, NON - INSULATED 16 - 14 AWG TUBING, HEAT SHRINK 1/4" I.D. LINER, MELTABLE (QUANTITY IN FEET) FLEXGUARD - .625" I.D. (QUANTITY IN FEET) FLEXGUARD - .500" I.D. (QUANTITY IN FEET) FLEXGUARD, 1/4" I.D. (QUANTITY IN FEET) CABLE TIE 5.63", BLACK PARALLEL, NON - INSULATED 12 - 10 AWG TUBING, HEAT SHRINK 1/2" I.D. LINER, MELTABLE (QUANTITY IN FEET)
Page 395
Manitowoc Cranes
80046456 (SHEET 1 OF 1) Page 396
Manitowoc Cranes Description SEAT
Item 1 2 3 4 5
FN +
Assembly No. 80046456 Revision: Part
Qty
90023916 9798100792 90023917 90023918 90023919
1 1 1 1 1
Description COVER ASSY. BACK LEVER & CABLE ASSY. RECLINER COVER ASSY. CUSHION SWITCH ASSY. HARNESS ASSY.
+ SEE FURTHER BREAKDOWN THIS GROUP
Page 397
Manitowoc Cranes
80027499 (SHEET 1 OF 1) Page 398
Manitowoc Cranes Description HEATER AND AIR CONDITIONING CONTROL PANEL INSTALLATION
Item 1 3
4 6
FN +
Part
Qty
80025713 7111100810
1 2
7660102701 7258001452
2 2
Description HEATER & A/C CTRL PANEL (12V) SCREW, MACHINE 3/16" - 32 N.F. X 1" GRADE 1 LOCKNUT, FLANGE CAP #8
+ SEE FURTHER BREAKDOWN THIS GROUP
Page 399
Assembly No. 80027499 Revision: B
Manitowoc Cranes
80025713 (SHEET 1 OF 1) Page 400
Manitowoc Cranes Description HEATER & A/C CTRL PANEL (12V)
Item
FN
Assembly No. 80025713 Revision:
Part
Qty
1 2 3 4 5 6 7 8 9 10 11 12
90020642 90020643 90020644 90020645 90020646 90020647 90020648 90020649 90020650 90020651 90020652 7709000811
1 1 1 1 1 1 2 1 2 2 1 1
13 14
7364100014 7826000087
1 8
Description FACEPLATE, LIGHTED 12V. PLATE, BACKING POTENTIOMETER, CONTROL, TEMP. PLATE, MOUNTING SWITCH ASSY. BLOWER SWITCH ASSY. ON/OFF KNOB ASSY. HARNESS ASSY. NUT LOCKNUT KNOB W/SET SCREW PLUG 8 SOCKET WEDGE, 8 SOCKET SOCKET, 16-14 GA
Page 401
Manitowoc Cranes
80024119 (SHEET 1 OF 1) Page 402
Manitowoc Cranes Description PLASTIC COVERS INSTALLATION
Item
FN
Part
Assembly No. 80024119 Revision: H Qty
1 2 3 4 5 6 7 8 9 10
80024177 80024120 80024121 80005378 80006552 80005189 80024123 80006553 7258001451 7111140810
1 1 1 1 1 1 1 1 25 7
11 12 13 17 18 19 20
7429000542 7659190019 7121151201 7949001186 80024122 7121151001 7242000012
7 18 14 7 1 4 2
Description FRONT DASH COVER COVER, CONSOLE COVER, BOTTOM COVER, TOP FRONT FRONT DASH BOTTOM COVER COVER, REAR CORNER (CAB) PLASTIC, CAB WINDOW RH COVER, ELECTRIC WIRE CAP, 1/4" SCREW, MACHINE 1/4" - 20 N.C. X 1" GRADE 1 FASTENER, NUT 1/4" - 20 N.C. NUT, RETAINING M6 SLOT, PMS M6X25 WASHER, BLACK NYLON STEERING CONSOLE COVER SLOT, PMS M6X16 BUTTON, PLUG
Page 403
Manitowoc Cranes
80023963 (SHEET 1 OF 1) Page 404
Manitowoc Cranes Description PIN LOCK CABLE INSTALLATION
Item
FN
Assembly No. 80023963 Revision: C
Part
Qty
1 2 3 4 5
80018312 80018894 80018318 7069001082 7308000118
1 1 1 1 2
6 7 8 9 10
7690021210 7690161600 80018893 80018321 80018322 80018314 7660150001
1 1 1 1 1 1 1
11 12 13 14 15
7661170003 7661191103 7951170220 7951170014 7660140230
4 2 4 4 2
Description CONTROL CABLE BRACKET CRANK BEARING CLEVIS ASSY INCLUDES THE FOLLOWING PARTS PIN, 3/32" X 3/4" LONG COTTER PIN, CLEVIS 3/8" X 1" ROD HANDLE COVER SHOULDER BOLT NUT, HEX 5/16" - 18 N.C. GRADE 5 NUT LOCKNUT WASHER, 8MM SPRING LOCK WASHER, FLAT #8 NUT, HEX JAM 1/4" - 28 N.F.
Page 405
Manitowoc Cranes
80018094 (SHEET 1 OF 1) Page 406
Manitowoc Cranes Description PEDAL INSTALLATION - BOOM TELESCOPE
Item 1 2
FN +
Part
Qty
80005806
1
8246912300
1
Assembly No. 80018094 Revision: A Description TREDAL VALVE ASSEMBLY - BI DIRECTIONAL HYDRAULIC PROPORTIONAL REMOTE CONTROL MOULDING, RUBBER (QUANTITY IN FEET)
+ SEE FURTHER BREAKDOWN THIS GROUP
Page 407
Manitowoc Cranes
80005806 (SHEET 1 OF 1) Page 408
Manitowoc Cranes Description Assembly No. TREDAL VALVE ASSEMBLY - BI DIRECTIONAL HYDRAULIC PROPORTIONAL REMOTE 80005806 Revision: CONTROL Item
FN
1 2 3 * 4 10
*
Part
Qty
90015100 90015101 90015103
1 1 2
90015102 90015104 90015102
2 2 1
Description PEDAL CONTROL UNIT PLUNGER ASSY INCLUDES THE FOLLOWING PARTS KIT, SEAL SPRING KIT, SEAL
* REPAIR KIT AND/OR PART OF KIT
Page 409
Manitowoc Cranes
80022676 (SHEET 1 OF 1) Page 410
Manitowoc Cranes Description DRIVE CONTROLS INSTALLATION
Item
Part
Qty
80017219 7926101004
1 1
3
7115160850
4
4 5 6
7950160050 7950160141 7950160350
4 4 4
1 2
FN
Assembly No. 80022676 Revision: A
+ +
Description STEERING COLUMN W/ CLUSTER VALVE ASSEMBLY - STEERING CONTROL (COMPLETE ASSEMBLY) CAP SCREW, 3/8" - 16 N.C. X 1" GRADE 5 WASHER, LOCK 3/8" I.D. WASHER, 3/8" PLAIN NARROW WASHER, LOCK 3/8" I.D.
+ SEE FURTHER BREAKDOWN THIS GROUP
Page 411
Manitowoc Cranes Notes
Page 412
Manitowoc Cranes
80017219 (SHEET 2 OF 2) Page 413
Manitowoc Cranes
80017219 (SHEET 1 OF 2) Page 414
Manitowoc Cranes Description STEERING COLUMN W/ CLUSTER
Item
FN
Part
Assembly No. 80017219 Revision: Qty
1 2
90018772 90019800
1 1
3 4 5 6 7 8 9 10 11 12 13 14 15
90016073 90018774 90016088 90018776 90016090 90018778 90016092 90016093 90016094 90019801 90018782 90016096 90016097
1 2 1 1 1 2 1 1 1 1 1 1 1
16
90018981 90019802
1 1
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
90019803 90018789 90018790 90016102 90016103 90016104 90019804 90019805 90019806 90019808 90019809 90019810 90018947 90019831 90019811
1 1 1 1 1 1 1 1 1 6 8 3 4 2 2
Description PANEL DISPLAY, CLUSTER 12V. SWITCH ASSY, COLUMN INCLUDES ITEMS 33 THRU 35 DECAL, LABEL F-N-R SWITCH ASSY. ROCKER BUTTON, PARK BRAKE, RED SWITCH ASSY. ROCKER BUTTON, HEADLIGHTS, AMBER SWITCH ASSY. ROCKER BUTTON, 2WD/4WD, AMBER BUTTON, HAZARD ON/OFF, RED COVER, CAP BUTTON, ENGINE INC/DEC AMBER SWITCH ASSY. ROCKER BUTTON, ENGINE IDLE/DEC SWITCH ASSY. INGITION INCLUDES THE FOLLOWING PARTS KEY, IGNITION COLUMN ASSY. STEERING INCLUDES ITEMS 36 THRU 41 COVER, DASHBOARD COVER, LEFT SIDE COVER, RIGHT SIDE BELLOW, RUBBER WHEEL, STEERING CAP, WHEEL STEERING HARNESS ASSY. ECU, I/O-MODE BRACKET, SUPPORT I/O MODE CLIP, SCREW M4 SCREW, M4 X 12 SCREW, M4 X 16 SCREW, COVER NUT, SELF-LOCK CLIP, BLACK
Page 415
Manitowoc Cranes Description STEERING COLUMN W/ CLUSTER
Item
FN
Part
Assembly No. 80017219 Revision: Qty
32 33 34 35
90019812 90019829 90019830 NPN
2 1 1 2
36 37 38 39 40 41
90016403 90016404 90016119 90018775 90018777 90016382
1 4 1 1 1 1
Description WASHER SWITCH ASSY. MULT-FUNCTION SWITCH ASSY. TRANS. SHIFTER NO PART NUMBER BELLOW, RUBBER - NO SERVICE PART NUMBER AT THIS TIME NUT, STEERING WHEEL NUT HANDLE, LOCKING SPACER O-RING CAP, RUBBER
Page 416
Manitowoc Cranes Notes
Page 417
Manitowoc Cranes
7926101004 (SHEET 1 OF 1) Page 418
Manitowoc Cranes Description VALVE ASSEMBLY - STEERING CONTROL (COMPLETE ASSEMBLY)
Item 1 2
FN *
Part
Qty
9926113110 NSS
1 1
3
9926113111
1
4
NSS
1
Assembly No. 7926101004 Revision:
Description SEAL, DUST RING HOUSING, SPOOL & SLEEVE KIT, BUSHING W/BALL INCLUDES ITEM 4 BUSHING
5
*
NSS
1
7 10
9926113112 9926113113
1 1
11
NSS
1
SEAL, SHAFT BEARING KIT, RING W/CROSS PIN INCLUDES ITEM 11 CROSS PIN
12
NSS
1 SPRING SET
13
NSS
1 SHAFT
14
NSS
1 SPACER
15
*
NSS
1 O-RING
16 17 18
NSS + *
90011715 NSS
1 1 3
PLATE GEAR SET O-RING
19 20 22 23 26
NSS * + +
9632102851 90011716 90011717 NSS
1 7 1 6 1
END COVER WASHER, CAPSCREW, SPECIAL CAPSCREW SPACER
27 30 35
NSS + *
90011718 90011719
* REPAIR KIT AND/OR PART OF KIT
1 1 1
PLATE VALVE ASSY. RELIEF KIT, SEAL
+ SEE FURTHER BREAKDOWN THIS GROUP
Page 419
Manitowoc Cranes
80040712 (SHEET 1 OF 1) Page 420
Manitowoc Cranes Description CAB TILT INSTALLATION
Item
Part
Qty
80007510 7372100250
1 1
80038663 80027234 7440000000 80038648 7069100063
1 1 2 1 2
7440120400 7785160600
2 1
8 9 10 11 12 13 14 15 16 17 18 19
4197410004 6671000263 7127191355 7126191353 7661190003 7951190014 7126211450 7661210003 7126211550 7440030400 7951210014 6705170875
1 2 4 4 8 8 3 3 4 2 10 1
20
6705170804
1
21
7115181078
2
22 23 24 25
7951190220 7951210220 7126211550 7949000235
7 6 2 4
1 2 3 4 5 6 7
FN
Assembly No. 80040712 Revision: E
+
Description CAB SUPPORT CYLINDER ASSEMBLY - 2 1/2" STEER (COMPLETE ASSEMBLY) PIN-LOWER PIN-UPPER FITTING, 1/8 STRAIGHT GREASE LUG PILLOW BLOCK INCLUDES THE FOLLOWING PARTS FITTING, GREASE SET SCREW 3/8" - 16 NC X 3/8" BRACKET PAD, WEAR CAP SCREW,M10X30 CAP SCREW, M10 X 30MM HEX HEAD NUT, HEX 10MM FLAT WASHER, 10MM I.D. CAP SCREW, M12 X 35MM HEX HEAD NUT, HEX 12MM N.C. CAP SCREW, M12 X 40 FITTING, 90 DEGREE WASHER, FLAT #12 PLATE-SHIM -USE AS REQUIRED PLATE-SHIM -USE AS REQUIRED SCREW, FLANGE 1/2" - 13 N.C. X 1 1/4" GRADE 5 WASHER, LOCK LOCK WASHER, 12 CAP SCREW, M12 X 40 WASHER, 1/2" I.D. FLAT
+ SEE FURTHER BREAKDOWN THIS GROUP
Page 421
Manitowoc Cranes
7372100250 (SHEET 1 OF 1) Page 422
Manitowoc Cranes Description CYLINDER ASSEMBLY - 2 1/2" STEER (COMPLETE ASSEMBLY)
Item 1 2 3 4 5 6
FN
*
Part
Qty
9372103533 9372103534 9372103535 9372103536 9372103538 NSS
1 1 1 1 1 1
Description BARREL ASSY. ROD ASSY. GLAND, ROD PISTON NUT O-RING
7
*
NSS
1 RING, SEAL PISTON
8
*
NSS
1 O-RING
9
*
NSS
1 RING, BACK-UP
10
*
NSS
1 RING, SEAL ROD
11 20
* *
NSS 9372103537
1 1
RING, WIPER KIT, SEAL
* REPAIR KIT AND/OR PART OF KIT
Page 423
Assembly No. 7372100250 Revision:
Manitowoc Cranes
80012660 (SHEET 1 OF 1) Page 424
Manitowoc Cranes Description REAR CAB COVER INSTALLATION
Item
FN
Assembly No. 80012660 Revision: D
Part
Qty
1 2 3
80012661 80012663 7790161253
1 0 4
4 5 6 7
7659000862 80044959 7949000561 7790161653
1 1 1 1
Description REAR CAB COVER BRACKET MOUNT SCREW, 3/8" - 16 N.C. X 3/4" NUT, RETAINING PLATE-REAR CAB COVER BACKING WASHER, .450 I.D. NYLON FLAT SCREW, SELF-TAPPING 3/8" - 16 N.C. X 1"
Page 425
Manitowoc Cranes Notes
Page 426
Manitowoc Cranes
80029241 (SHEET 4 OF 4) Page 427
Manitowoc Cranes
80029241 (SHEET 3 OF 4) Page 428
Manitowoc Cranes
80029241 (SHEET 2 OF 4) Page 429
Manitowoc Cranes
80029241 (SHEET 1 OF 4) Page 430
Manitowoc Cranes Description ESI-CAB
Item
Part
Qty
80024792 80023421 80023583 7950160141 7660160001
1 1 1 1 1
7245100058 80022523 7892000999 7429100008 7111080610
1 1 1 6 6
11 12
7258001452 7660141600
6 2
13
7345001746
8
14
7345001744
1
80023510 7950140050 7519000198
1 10 2
18
7115140550
8
19 20
7099001159 7659000287
4 4
21 22 23
80016541 7242000015 7101100610
1 1 16
24 25
7258001451 7850000208
12 20
1 2 3 4 5
6 7 8 9 10
15 16 17
FN
Assembly No. 80029241 Revision: C
+ + +
#
+
+ SEE FURTHER BREAKDOWN THIS GROUP
Description PANEL ASSEMBLY-FUSE & RELAY PANEL ASSEMBLY-CAB OVERHEAD PANEL ASSEMBLY-FRONT CONSOLE WASHER, 3/8" PLAIN NARROW NUT, HEX 3/8" - 16 N.C. GRADE 5 COVER, FUSE CONTROL MOD I/O RECEPTACLE, 12 VOLT DASH MOUNT NUT, #8-32NF WELL SCREW, MACHINE 5/32" - 32 N.C. X 3/4" GRADE 1 CAP #8 LOCKNUT, HEX 1/4" - 20 N.C. TERMINAL, MALE 16 - 14 AWG TERMINAL, FEMALE 16 - 14 AWG HARNESS ASSEMBLY-INTERIOR CAB WASHER, LOCK 1/4" HINGE, LEFT HAND NYLON LIFT OFF CAP SCREW, 1/4" - 20 N.C. X 5/8" GRADE 5 SCREW, THUMB NUT, RETAINING 5/16" - 18 N.C. CONSOLE, OVERHEAD PANEL W/HOLE PLUG SCREW, MACHINE 3/16" - 32 N.F. X 3/4" GRADE 1 CAP, 1/4" CABLE TIE 5.63", BLACK
# SERVICED AS AN ASSEMBLY ONLY
Page 431
Manitowoc Cranes Description ESI-CAB
Item
Part
Qty
26 27 28
7950100141 7950100050 7115140650
4 4 2
29
7659000865
2
30 31 32
7950140141 7352100098 7111141010
6 1 2
7750000055
2
33
FN
Assembly No. 80029241 Revision: C
#
Description WASHER, FLAT, #10 WASHER, LOCK #10 CAP SCREW, 1/4" - 20 N.C. X 3/4" GRADE 5 NUT 1/4" - 20 N.C. WASHER, FLAT 1/4" PLAIN NARROW MODULE ASSY, CONTROL SCREW, MACHINE 1/4" - 20 N.C. X 1 1/4" GRADE 1 RELAY, 12 VOLT DC
# SERVICED AS AN ASSEMBLY ONLY
Page 432
Manitowoc Cranes
80024792 (SHEET 2 OF 2) Page 433
Manitowoc Cranes
80024792 (SHEET 1 OF 2) Page 434
Manitowoc Cranes Description PANEL ASSEMBLY-FUSE & RELAY
Item
FN
Part
Assembly No. 80024792 Revision: C Qty
1
80023037
1
2 3 4 5 6 7 8 9 10
80023039 80023076 01575650 80023469 80024300 7482000035 7482000034 7482000033 7482000032 7482000031 7482000030 7115140450
1 1 1 1 1 8 3 3 2 1 3 4
11 12 13
7950140141 7950140050 7660140000
6 6 4
14 15
7950100050 7101100611
14 4
16
7111040610
2
17 18
7950040141 7660041100
2 2
19 20 21
7950100141 7850000208 7111100611
14 6 4
22
7660101100
10
+
Description PANEL FUSE & RELAY INCLUDES THE FOLLOWING PARTS PANEL FUSE & RELAY PLATE MODULE CABLE HOLDER ST37 K PLATE CONNECTOR BULKHEAD HARNESS ASSEMBLY-FUSE & RELAY PANEL FUSE, 5 AMP FUSE, 7.5 AMP FUSE, 10 AMP FUSE, 15 AMP FUSE, 20 AMP FUSE, 25 AMP CAP SCREW, 1/4" - 20 N.C. X 1/2" GRADE 5 WASHER, FLAT 1/4" PLAIN NARROW WASHER, LOCK 1/4" NUT, HEX 1/4" - 20 N.C. WASHER, LOCK #10 SCREW, MACHINE 3/16" - 32 N.F. X 3/4" GRADE 1 SCREW, MACHINE 7/64" - 40 N.C. X 3/4" GRADE 1 WASHER, 7/64" I.D. NUT, HEX 7/64" - 40 N.C. GRADE 1 WASHER, FLAT, #10 CABLE TIE 5.63", BLACK SCREW, MACHINE 3/16" - 24 N.C. X 3/4" GRADE 1 NUT, HEX 3/16" - 32 N.F. GRADE 1
+ SEE FURTHER BREAKDOWN THIS GROUP
Page 435
Manitowoc Cranes Description PANEL ASSEMBLY-FUSE & RELAY
Item
FN
Assembly No. 80024792 Revision: C
Part
Qty
23
7111100411
2
24 25 26 27
7111080511 7950080141 7950080050 7660081100
16 16 16 16
28 29 30 31
7121130801 7951130210 80023834 7115140650
10 10 1 2
32
7659000865
2
33 34
7086001082 7111100807
2 4
35 36
7025000821 8496980002
1 12
37
8496980002
22
38
7872100132
1
39
9872100243 7872001632
1 2
Description SCREW, MACHINE 3/16" - 24 N.C. X 1/2" GRADE 1 Slot PMS #8-32UNCx0.63 G1 FLATWASHER, 5/32" I.D. LOCKWASHER, 5/32" I.D. NUT, HEX 5/32" - 24 N.F. GRADE 1 MACHINE SCREW, M5X12 SLOTTED LOCKWASHER, 5MM I.D. PLATE - MODULE CAP SCREW, 1/4" - 20 N.C. X 3/4" GRADE 5 NUT 1/4" - 20 N.C. HOLDER, FUSE SCREW, MACHINE 3/16" - 24 N.C. X 1" GRADE 1 ALARM, FAST PULSE BUZZER MOULDING (QUANTITY IN FEET) MOULDING (QUANTITY IN FEET) SWITCH, KEY OPERATED 2 POSITION SELECTOR INCLUDES THE FOLLOWING PARTS KEY BLOCK, CONTACT
Page 436
Manitowoc Cranes
80024300 (SHEET 12 OF 12) Page 437
Manitowoc Cranes
80024300 (SHEET 11 OF 12) Page 438
Manitowoc Cranes
80024300 (SHEET 10 OF 12) Page 439
Manitowoc Cranes
80024300 (SHEET 9 OF 12) Page 440
Manitowoc Cranes
80024300 (SHEET 8 OF 12) Page 441
Manitowoc Cranes
80024300 (SHEET 7 OF 12) Page 442
Manitowoc Cranes
80024300 (SHEET 6 OF 12) Page 443
Manitowoc Cranes
80024300 (SHEET 5 OF 12) Page 444
Manitowoc Cranes
80024300 (SHEET 4 OF 12) Page 445
Manitowoc Cranes
80024300 (SHEET 3 OF 12) Page 446
Manitowoc Cranes
80024300 (SHEET 2 OF 12) Page 447
Manitowoc Cranes
80024300 (SHEET 1 OF 12) Page 448
Manitowoc Cranes Description HARNESS ASSEMBLY-FUSE & RELAY PANEL
Item
FN
Part
Qty
7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
80021593 7246100387 80017392 5898700 3046370 80023980 80023981 80023432 80023106 80023122 80023118 80023121 80023120 80023110 80023111 80023119 7892001012 80003395 7482000035 7892100030 7892100027 7709100946 7709100882 7086100150 6184001406 7111100611
41 7 1 1 1 1 1 1 1 1 2 1 1 1 1 1 2 1 1 1 1 1 1 1 2 4
33 34 35
7950100050 7950100141 7660101100
4 4 4
36 37
7086000947 7892000220
5 18
Assembly No. 80024300 Revision: G Description
CABLE, 20 AWG CAN-BUS SHEILDED CABLE, 3 COND 18GA SHLDD W/DRN M12 CABLE STRAIGHT, MALE, 1M RECEPTACLE CAP BATTERY CABLE RED 6GA 26" (6) BATT CABLE RED 6GA 26" (1274) RECEPT DT4P DT04-4P FLG GRY DT RECP 8PB FLG DT04-08PB BLK DTP RECP 4P FLG DTP04-4P-L GRY RECEPT(DTV02-18PA)FLG W/WEDGE RECEPT(DTV02-18PD)FLG W/WEDGE RECEPT(DTV02-18PC)FLG W/WEDGE DT RECP 12PD FLG DT04-12PD BRN DT RECP 12PC FLG DT04-12PC GRN RECEPT(DTV02-18PB)FLG W/WEDGE RECEPTABLE, 12 P FLANGE AMP-PLUG (35S) FUSE, 5 AMP CONNECTOR, COVER/SINGLE 2-PASS CONNECTOR/GRAY SEAL PLUG, DRC18-40SB PLUG, DRC18-40SA FUSE, BLOCK BRACKET, FUSE SCREW, MACHINE 3/16" - 24 N.C. X 3/4" GRADE 1 WASHER, LOCK #10 WASHER, FLAT, #10 NUT, HEX 3/16" - 32 N.F. GRADE 1 BLOCK, FUSE FUSE, BUSS BAR 12 - 10 AWG
Page 449
Manitowoc Cranes Description HARNESS ASSEMBLY-FUSE & RELAY PANEL
Item
FN
Part
Qty
38
7892000219
1
39
7892000218
1
40 41
7750000056 7892000978
2 1
42
7709000874
1
43 44 45 46 47
7086000875 7826000079 7172000558 7850000208 7689000503
1 2 3 20 58
48 49 50 51 52
80004700 80023439 80003367 7826100004 7689002053
26 9 9 11 30
53 54 55
7689000704 7689001782 7689000797
5 101 4
56
7826000626
57
57 58
7892100032 7892000218
2 16
59
7892000219
4
60 61
7892100065 7892001001
18 3
62
7892001002
3
#
Assembly No. 80024300 Revision: G Description
FUSE, TERMINAL 12 - 10 AWG FUSE, TERMINAL 16 - 14 AWG RELAY, 75 AMP RECEPTACLE, 3 PIN PLUG 3 SOCKET STRIP, TERMINAL SOCKET, RELAY BOOT, TERMINAL CABLE TIE 5.63", BLACK PLUG, SEALING 16 - 12 AWG SEALING PLUG - NYLON DIODE 6AMP KEY SOCKET 20-16GA SOCKET, (16 - 18) 30 SERIES PIN 16 - 18 AWG PIN, 16 - 14 GA PIN, 18 - 16 GAGE PIN 12 AWG SOCKET, 16 - 18 AWG TERMINAL, FEMALE FUSE, TERMINAL 16 - 14 AWG FUSE, TERMINAL 12 - 10 AWG TERMINAL, TANGLESS FEMALE 280S FERRULE, SINGLE WIRE (RED) FERRULE, SINGLE WIRE (BLACK)
# SERVICED AS AN ASSEMBLY ONLY
Page 450
Manitowoc Cranes Description HARNESS ASSEMBLY-FUSE & RELAY PANEL
Item
FN
Part
Qty
63
7892001004
7
64 65
7345001444 7345001744
2 4
66
7345001752
9
67 68
7345211701 7345211901
1 3
69
7345212101
2
70 71 72
7345241701 7345241901 7345232101
1 1 2
73
7345231901
1
74
7892000194
28
75
8594100256
3
76
7892000195
8
77
7892000196
3
78
8594100257
1
79
8594000019
1
80
8594000002
3
81
8594000023
5
82 83 84
80023109 7709000846 7356000099
1 1 4
Assembly No. 80024300 Revision: G Description
FERRULE, DUAL WIRE (GRAY) TERMINAL, FEMALE TERMINAL, FEMALE 16 - 14 AWG TERMINAL 16 - 14 AWG TONGUE, INSULATED RING TERMINAL 12 - 10 AWG TERMINAL 6 AWG TONGUE, INSULATED RING TONGUE, INSULATED RING TERMINAL 6 AWG TERMINAL 12 - 10 AWG PARALLEL, NON - INSULATED 16 - 14 AWG TUBING, HEAT SHRINK 1/4" I.D. LINER, MELTABLE (QUANTITY IN FEET) PARALLEL, NON - INSULATED 12 - 10 AWG PARALLEL, NON - INSULATED 8 AWG TUBING, HEAT SHRINK 1/2" I.D. LINER, MELTABLE (QUANTITY IN FEET) FLEXGUARD, 1/4" I.D. (QUANTITY IN FEET) FLEXGUARD - .750" I.D. (QUANTITY IN FEET) FLEXGUARD - 1.625" I.D. (QUANTITY IN FEET) DT RECP 12PB FLG DT04-12PB BLK PLUG, 12 SOCKET DIODE, SILICON RECTIFIER
Page 451
Manitowoc Cranes
80023421 (SHEET 1 OF 1) Page 452
Manitowoc Cranes Description PANEL ASSEMBLY-CAB OVERHEAD
Item 1 2 3 4 5 6 7 8 9
FN
+
Assembly No. 80023421 Revision: B
Part
Qty
7679100529 7364100182 7364100179 7242100005 7872100110 7872100099 7872100107 80019102 80023422
1 1 1 5 1 1 1 1 1
Description PANEL, OVERHEAD CONSOLE BEZEL, L-SERIES 6 GANG LM6 BEZEL, L-SERIES 3 GANG LM3 PLUG, L SERIES LH1 PANEL SWITCH, L-SERIES WORK LIGHTS SWITCH, L-SERIES DIMMER SWITCH,L-SERIES CRANE FUNC PWR SWITCH L-SERIES SKYLIGHT WIPER HARNESS ASSEMBLY-OVERHEAD CAB PANEL
+ SEE FURTHER BREAKDOWN THIS GROUP
Page 453
Manitowoc Cranes Notes
Page 454
Manitowoc Cranes
80023422 (SHEET 2 OF 2) Page 455
Manitowoc Cranes
80023422 (SHEET 1 OF 2) Page 456
Manitowoc Cranes Description HARNESS ASSEMBLY-OVERHEAD CAB PANEL
Item
FN
Part
Qty
4 5
80023114 7709000883
1 1
6 7 8
7709000846 7892001036 7892000950
1 1 1
9
7892000949
1
10
7689000503
2
11 12 13
7364100184 7364100183 7892000195
5 1 2
14 15 16
7826000087 7689001782 7826000626
2 9 32
17 18 19 20 21 22
7892100058 7892100059 7345001444 7850000208 7345211701 7345001446
11 21 2 30 1 1
23
7892000196
2
24
8594100259
1
25
8594000019
3
26
8594000006
1
27
8594000003
6
28
8594100256
1
Assembly No. 80023422 Revision: B Description
PLUG/DTV06-18SA W/WEDGE WV-18P PLUG 6 SOCKET PLUG, 12 SOCKET RECEPTACLE, SPLICE BLOCK RECEPTACLE, 8 PIN RECEPTACLE, 2 PIN PLUG, SEALING 16 - 12 AWG CONNECTOR, L-SERIES SWITCHES CONNECTOR, L-SERIES DIMMER SWITCH PARALLEL, NON - INSULATED 12 - 10 AWG SOCKET, 16-14 GA PIN, 18 - 16 GAGE SOCKET, 16 - 18 AWG TERMINAL, FM MP 630 SERIES TERMINAL, FM MP 630 SERIES TERMINAL, FEMALE CABLE TIE 5.63", BLACK TONGUE, INSULATED RING TERMINAL, MALE 22 - 18 AWG PARALLEL, NON - INSULATED 8 AWG TUBING, HEAT SHRINK 3/8" I.D. LINER, MELTABLE (QUANTITY IN FEET) FLEXGUARD, 1/4" I.D. (QUANTITY IN FEET) FLEXGUARD - .350" I.D. (QUANTITY IN FEET) FLEXGUARD - .625" I.D. (QUANTITY IN FEET) TUBING, HEAT SHRINK 1/4" I.D. LINER, MELTABLE
Page 457
Manitowoc Cranes Description HARNESS ASSEMBLY-OVERHEAD CAB PANEL
Item
FN
Part
Qty
Assembly No. 80023422 Revision: B Description
(QUANTITY IN FEET)
Page 458
Manitowoc Cranes Notes
Page 459
Manitowoc Cranes
80023583 (SHEET 1 OF 1) Page 460
Manitowoc Cranes Description PANEL ASSEMBLY-FRONT CONSOLE
Item
FN
Assembly No. 80023583 Revision: #
Part
Qty
1 2 3 4
80023540 7364100182 7242100005 80008491
1 1 6 1
5 6
90020929 7872100071 7486100045
1 1 1
7
9581100395 9581100430 80023710
1 1 1
+
Description PANEL, FRONT CONSOLE BEZEL, L-SERIES 6 GANG LM6 PLUG, L SERIES LH1 PANEL SWITCH, KEY INCLUDES THE FOLLOWING PARTS KEY SET, (2) SWITCH, EMERGENCY STOP GAUGE, OIL TEMPERATURE INCLUDES THE FOLLOWING PARTS SOCKET, BULB,12V. HARNESS ASSEMBLY-FRONT PANEL CAB
+ SEE FURTHER BREAKDOWN THIS GROUP
Page 461
Manitowoc Cranes Notes
Page 462
Manitowoc Cranes
80023710 (SHEET 2 OF 2) Page 463
Manitowoc Cranes
80023710 (SHEET 1 OF 2) Page 464
Manitowoc Cranes Description HARNESS ASSEMBLY-FRONT PANEL CAB
Item
FN
Part
Qty
7 8
7892100086 7892001051
1 1
9
7709000874
1
10
7892000978
1
11 12 13 14
7364100184 7689000704 7689001782 7826000626
3 2 13 3
15
7689000503
4
16 18
7892100059 7892001003
8 2
19
7892001001
2
20 21
7345001444 7892000196
4 1
22
8594100257
1
23
8594000003
1
24
7850000208
12
Assembly No. 80023710 Revision: A Description RECEPT, DTO4-12PB-C015 W/WEDGE RECEPTACLE, 4 PIN PLUG 3 SOCKET RECEPTACLE, 3 PIN CONNECTOR, L-SERIES SWITCHES PIN, 16 - 14 GA PIN, 18 - 16 GAGE SOCKET, 16 - 18 AWG PLUG, SEALING 16 - 12 AWG TERMINAL, FM MP 630 SERIES FERRULE, SINGLE WIRE (BLUE) FERRULE, SINGLE WIRE (RED) TERMINAL, FEMALE PARALLEL, NON - INSULATED 8 AWG TUBING, HEAT SHRINK 1/2" I.D. LINER, MELTABLE (QUANTITY IN FEET) FLEXGUARD - .625" I.D. (QUANTITY IN FEET) CABLE TIE 5.63", BLACK
Page 465
Manitowoc Cranes Notes
Page 466
Manitowoc Cranes
80023510 (SHEET 4 OF 4) Page 467
Manitowoc Cranes
80023510 (SHEET 3 OF 4) Page 468
Manitowoc Cranes
80023510 (SHEET 2 OF 4) Page 469
Manitowoc Cranes
80023510 (SHEET 1 OF 4) Page 470
Manitowoc Cranes Description HARNESS ASSEMBLY-INTERIOR CAB
Item
FN
Part
Assembly No. 80023510 Revision: F Qty
7 8 9 10 11 12 13 14 15 16 17 18 19
80021593 7246100387 80023117 80023116 7709100931 7709100930 7709000846 7709100929 7709100908 7709100907 7892001036 7892001053 7709000883
32 9 1 1 1 1 3 1 1 1 1 1 1
20 21
7709000936 7709000874
1 3
22
7892000978
1
23 24 25
7709100877 7709000844 7892000949
0 1 1
26 27
7172000552 7689002053
2 9
28 29 30 31
7826100018 7826100016 7826100004 7826000626
2 16 19 88
32 33
7826000087 7689000503
10 17
34 35
7826000650 7345001744
6 5
Description CABLE, 20 AWG CAN-BUS SHEILDED CABLE, 3 COND 18GA SHLDD W/DRN PLUG/DTV06-18SD W/WEDGE WV-18P PLUG/DTV06-18SC W/WEDGE WV-18P PLUG, DTO6-12SD-C015 W/WEDGE PLUG, DTO6-12SC-C015 W/WEDGE PLUG, 12 SOCKET PLUG, DTO6-12SB-C015 W/WEDGE PLUG DTM06-12SB W/WM-12S WEDGE PLUG DTM06,12SA W/WM-12S WEDGE RECEPTACLE, SPLICE BLOCK RECEPTACLE, 9 PIN PLUG 6 SOCKET PLUG, 4 SOCKET PLUG 3 SOCKET RECEPTACLE, 3 PIN PLUG PLUG, 2 SOCKET RECEPTACLE, 2 PIN BOOT PIN 16 - 18 AWG SOCKET, 20 GAUGE GOLD SOCKET, DEUTSCH 22/20 GA NI SOCKET, (16 - 18) 30 SERIES SOCKET, 16 - 18 AWG SOCKET, 16-14 GA PLUG, SEALING 16 - 12 AWG PLUG, SEALING TERMINAL, FEMALE 16 - 14 AWG
Page 471
Manitowoc Cranes Description HARNESS ASSEMBLY-INTERIOR CAB
Item
FN
Assembly No. 80023510 Revision: F
Part
Qty
36 37 38 39
7345001444 7258100154 7246002555 8594000023
2 1 1 8
40
8594000022
1
41
8594000001
1
42
8594000002
1
43
8594000003
3
44
8594000004
3
45
8594000005
0
46
8594000006
2
47
8594000019
5
48 49
7850000208 7892000194
50 9
50
7892000195
4
51
8594100256
3
52 53 54
80008765 80012470 7111040611
1 1 4
55 56 57
7950040151 7950040050 7660041100
8 4 4
Description TERMINAL, FEMALE CAP, DEUTSCH HDC16 - 9 DUST CABLE ASSY FLEXGUARD - 1.625" I.D. (QUANTITY IN FEET) FLEXGUARD - 1.250" I.D. (QUANTITY IN FEET) FLEXGUARD - 1.00" I.D. (QUANTITY IN FEET) FLEXGUARD - .750" I.D. (QUANTITY IN FEET) FLEXGUARD - .625" I.D. (QUANTITY IN FEET) FLEXGUARD - .500" I.D. (QUANTITY IN FEET) FLEXGUARD - .413" I.D. (QUANTITY IN FEET) FLEXGUARD - .350" I.D. (QUANTITY IN FEET) FLEXGUARD, 1/4" I.D. (QUANTITY IN FEET) CABLE TIE 5.63", BLACK PARALLEL, NON - INSULATED 16 - 14 AWG PARALLEL, NON - INSULATED 12 - 10 AWG TUBING, HEAT SHRINK 1/4" I.D. LINER, MELTABLE (QUANTITY IN FEET) 180DEG BSHELL PLATE-DIAG CONN SCREW, MACHINE 7/64" - 40 N.C. X 3/4" GRADE 1 WASHER, LOCKWASHER, 7/64" I.D. NUT, HEX 7/64" - 40 N.C. GRADE 1
Page 472
Manitowoc Cranes Notes
Page 473
Manitowoc Cranes
80042302 (SHEET 1 OF 1) Page 474
Manitowoc Cranes Description GRAB HANDLE INSTALLATION
Item 1 2 3 4
FN
Assembly No. 80042302 Revision: A
Part
Qty
7511001058 7951210014 7951210210 7126211253
1 2 2 2
Description HANDRAIL, GRAB WASHER, FLAT #12 LOCK WASHER, 12MM I.D. CAP SCREW, M12 X 25MM HEX HEAD
Page 475
Manitowoc Cranes
80042415 (SHEET 1 OF 1) Page 476
Manitowoc Cranes Description CAB INSTALLATION-COMPONENTS
Item
Part
Qty
7638000203 80023974 7660201600
4 8 4
6
7660160001
1
7 8
7950160050 7115161050
1 1
9 17
7950160141 7115140850
7 2
18 19 20
7950140141 7950140050 7660140001
2 2 2
21 22 23 24
02254477 7850000046 7126191153 7628000025
1 1 1 1
7184001014
1
26
7115160850
1
27 29
7950160050 7660160000
1 1
30
7790161253
2
31
7951190210
1
2 3 4
25
FN
Assembly No. 80042415 Revision: C
#
#
Description MOUNT, SHOCK DOCK WASHER LOCKNUT, HEX 5/8" - 11 N.C. NUT, HEX 3/8" - 16 N.C. GRADE 5 WASHER, LOCK 3/8" I.D. CAP SCREW, 3/8" - 16 N.C. X 1 1/4" GRADE 5 WASHER, 3/8" PLAIN NARROW CAP SCREW, 1/4" - 20 N.C. X 1" GRADE 5 WASHER, FLAT 1/4" PLAIN NARROW WASHER, LOCK 1/4" NUT, HEX 1/4" - 20 N.C. GRADE 5 OUTSIDE MIRROR WITH HOLDER STRAP, GROUND CAP SCREW, M10 X 20 HEX HEAD MIRROR, 8" CONVEX INCLUDES MOUNTING HARDWARE BRACKET, MIRROR ARM INCLUDES MOUNTING HARDWARE CAP SCREW, 3/8" - 16 N.C. X 1" GRADE 5 WASHER, LOCK 3/8" I.D. NUT, HEX 3/8" - 16 N.C. SCREW, 3/8" - 16 N.C. X 3/4" LOCK WASHER, 10MM
# SERVICED AS AN ASSEMBLY ONLY
Page 477
Manitowoc Cranes
80046999 (SHEET 1 OF 1) Page 478
Manitowoc Cranes Description HEATER LINES INSTALLATION-CAB
Item
FN
Assembly No. 80046999 Revision: A
Part
Qty
1
8596902528
8
2 3 4
7300001061 80026570 80036469
8 2 2
Description HOSE, 5/8" I.D. (QUANTITY IN FEET) CLAMP, LINER HEATER HOSE 5/8" x 5/8" ALUMINUM ELBOW
Page 479
Manitowoc Cranes Notes
Page 480
Manitowoc Cranes Description CARRIER FRAME COMPLETE
Item 1 2
FN + +
Part 80039689 80036376
Assembly No. 80039690 Revision: B Qty 1 1
Description FRAME ASSEMBLY OUTRIGGER BEAM INSTALLATION
+ SEE FURTHER BREAKDOWN THIS GROUP
Page 481
Manitowoc Cranes
80039689 (SHEET 1 OF 1) Page 482
Manitowoc Cranes Description FRAME ASSEMBLY
Item
FN
Assembly No. 80039689 Revision: M Part
Qty
25 59 60 62 63
80022287 6810100045 6810003003 6949000572 7115183050
1 1 1 2 2
64
7660181600
2
90
7440000200
2
Description 5TH WHEEL SHAFT SHAFT WASHER (SHIM) CAP SCREW, 1/2" - 13 N.C. X 3 3/4" GRADE 5 LOCKNUT, HEX 1/2" - 13 N.C. FITTING, 45 DEGREE GREASE 1/8" N.P.T.
Page 483
Manitowoc Cranes
80036376 (SHEET 1 OF 1) Page 484
Manitowoc Cranes Description OUTRIGGER BEAM INSTALLATION
Item 1 2
FN +
Part
Assembly No. 80036376 Revision: D Qty
80036375 2159110197
4 12
3 4
7671100190 7786160809 7786000544 7690264004
1 1 16 4
5
7690082410
4
6 7
7126171253 7661171103
4 4
8
80026806
4
Description OUTRIGGER BEAM ASSEMBLY WEAR PAD ASSY INCLUDES THE FOLLOWING PARTS PAD, WEAR SET SCREW, 1 3/4" N.C. X 1" LG SCREW, SET (SLOTTED) PIN, CLEVIS 1" X 2 1/2" PIN, COTTER 5/32" X 1 1/2" CAP SCREW, M8X25 HEX HEAD NUT, HEX 8MM N.C. PIN
+ SEE FURTHER BREAKDOWN THIS GROUP
Page 485
Manitowoc Cranes
80036375 (SHEET 1 OF 1) Page 486
Manitowoc Cranes Description OUTRIGGER BEAM ASSEMBLY
Item
Part
Qty
80027558 80036347 6372100452
1 1 1
4 5
7013000384 7447080838
2 1
6
7755014002 7447080803
1 3
7 8 9
7755014002 7755908002 7554320000 7753001438 7690264804
1 1 2 1 1
10
7690102410
1
11 12
80032624 7690144810
1 2
13
7300000243
2
14
7660162701
1
16 17 18 19
6184003001 7258001465 7949001186 7660152200
1 1 1 1
20 21
7753100039 2159110197
1 1
7671100190 7786160809
1 1
1 2 3
FN
Assembly No. 80036375 Revision: E
+ +
Description OUTRIGGER BEAM CYL ASSEMBLY-5.50 JACK CYLINDER ASSEMBLY - OUTRIGGER EXTENSION (COMPLETE ASSEMBLY) ADAPTER, REDUCING ELBOW, 90 DEGREE LONG INCLUDES THE FOLLOWING PARTS O-RING ELBOW, 90 DEGREE MALE INCLUDES THE FOLLOWING PARTS O-RING O-RING HOSE ASSY, USE AS REQUIRED RING, WEAR PIN, CLEVIS 1" X 3" PIN, COTTER 3/16" X 1 1/2" PIN PIN, COTTER 1/4" X 3" CLAMP, TUBING 3/4" I.D. LOCKNUT, HEX 3/8" - 16 N.C. BRACKET, CAP CAP, JACK CYLINDER WASHER, BLACK NYLON NUT, ACORN 5/16" - 18 N.C. RING, 6.62" HEAD WEAR WEAR PAD ASSY INCLUDES THE FOLLOWING PARTS PAD, WEAR SET SCREW, 1 3/4" N.C. X 1" LG
+ SEE FURTHER BREAKDOWN THIS GROUP
Page 487
Manitowoc Cranes
80036347 (SHEET 1 OF 1) Page 488
Manitowoc Cranes Description CYL ASSEMBLY-5.50 JACK
Item
FN
Assembly No. 80036347 Revision:
Part
Qty
1 2 3 4 5 6
9372103599 9372103600 6372004615 6701000963 6910013660 80012095
1 1 1 1 1 1
7 8 9
90014436 9372103595 9372103596 90014287
1 1 1 2
12
*
7753000376
1
13
*
7794000602
1
14
*
7794000619
1
15
*
7753001437
2
16 17 18 19 20 25
* * * * * *
7754000126 7755429609 7794000574 7754000174 7755338609 7373000002
1 1 2 1 2 1
Description BARREL ASSY. ROD ASSY. HEAD, CYLINDER PISTON, 5 1/2" CYLINDER SPACER VALVE, CHECK PO INCLUDES THE FOLLOWING PARTS KIT, SEAL SCREW, SET INSERT, NYLON PLUG, SAE#4 (44-20)SOCKET HEAD USE AS REQUIRED RING, WIPER 4" SEAL 4" SEAL 4" RING, WEAR 4" O-RING, LOW TEMPERATURE RING, BACK-UP SEAL O-RING, LOW TEMPERATURE RING, BACK-UP KIT, SEAL
* REPAIR KIT AND/OR PART OF KIT
Page 489
Manitowoc Cranes
6372100452 (SHEET 1 OF 1) Page 490
Manitowoc Cranes Description CYLINDER ASSEMBLY - OUTRIGGER EXTENSION (COMPLETE ASSEMBLY)
Item
Part
Qty
7372100235
1
2 3
7300001082 7300000018
3 3
4
7447080801
3
6
7755014002 7755908002 7115160450
1 1 2
7 8 9
6608100057 7910100682 7910100681
1 1 1
1
FN +
Assembly No. 6372100452 Revision: C
Description CYLINDER ASSEMBLY - 2 1/2" O/R EXTENSION (COMPLETE ASSEMBLY) CLAMP, DOUBLE SADDLE CLAMP 4 1/2" ADAPTER, STRAIGHT INCLUDES THE FOLLOWING PARTS O-RING O-RING CAP SCREW, 3/8" - 16 N.C. X 1/2" GRADE 5 LUG TUBE TUBE
+ SEE FURTHER BREAKDOWN THIS GROUP
Page 491
Manitowoc Cranes
7372100235 (SHEET 1 OF 1) Page 492
Manitowoc Cranes Description CYLINDER ASSEMBLY - 2 1/2" O/R EXTENSION (COMPLETE ASSEMBLY)
Item 1 2 3 4 5 6 7
FN
*
Part
Qty
9372103555 9372103556 9372103546 9372103547 9372103557 9372103549 NSS
1 1 1 1 1 1 1
Description BARREL ASSY. ROD ASSY. PISTON GLAND, ROD SPACER NUT RING, SEAL PISTON
8
*
NSS
2 RING, WEAR
9
*
NSS
1 O-RING
10
*
NSS
1 O-RING
11
*
NSS
1 RING, BACK-UP
12
*
NSS
1 RING, SEAL ROD
13
*
NSS
1 RING, WIPER
14
*
NSS
2
16
9372103550
1
20
7755910002 9372103551
1 1
*
RING, WEAR CAP INCLUDES THE FOLLOWING PARTS O-RING KIT, SEAL
* REPAIR KIT AND/OR PART OF KIT
Page 493
Assembly No. 7372100235 Revision:
Manitowoc Cranes
80040979 (SHEET 3 OF 3) Page 494
Manitowoc Cranes
80040979 (SHEET 2 OF 3) Page 495
Manitowoc Cranes
80040979 (SHEET 1 OF 3) Page 496
Manitowoc Cranes Description FENDER AND DECKING INSTALLATION
Item
FN
Part
Assembly No. 80040979 Revision: B
Qty
1 2 3 4 5 6 7 8 9 10 11 12 13 14
7126211353 7950180141 7951210210 7814100062 7126171253 7950150161 7659190020 7126191353 7951190014 7951190210 7659190033 7511001175 7950180050 7115181050
34 34 34 1 30 30 22 21 86 39 47 1 2 2
15 16 17 18 19
7950180161 7126191253 7661190003 7951130014 8496980002
2 65 24 3 10
20 21 26 27 28 29 31 50 51 52 53 54 55
7121131101 7951130210 7950140161 7951150210 7661150003 7126151253 80029107 80029116 80024556 80029114 80024547 80024789 80029118
3 3 4 2 2 2 1 1 1 1 1 1 1
# *
+
# SERVICED AS AN ASSEMBLY ONLY + SEE FURTHER BREAKDOWN THIS GROUP
Description CAP SCREW, M12 X 30 HEX HEAD WASHER, FLAT 1/2" LOCK WASHER, 12MM I.D. COVER, GRILL CAP SCREW, M8X25 HEX HEAD WASHER, 5/16" FLAT PLAIN WIDE NUT, RETAINING 8 X 1.25 CAP SCREW, M10 X 30MM HEX HEAD FLAT WASHER, 10MM I.D. LOCK WASHER, 10MM NUT, RETAINING CHROME GRAB HANDRAIL WASHER, LOCK 1/2" I.D. CAP SCREW, 1/2" - 13 N.C. X 1 1/4" GRADE 5 FLAT WASHER, 1/2" I.D. CAP SCREW, M10 X 25 HEX HEAD NUT, HEX 10MM WASHER, FLAT M5 I.D. MOULDING (QUANTITY IN FEET) MACHINE SCREW, M5X20 SLOTTED LOCKWASHER, 5MM I.D. WASHER, 1/4" I.D. FLAT WIDE LOCKWASHER, 6MM I.D. NUT, HEX CAP SCREW, M6 X 25MM FENDER KIT FUEL TANK COVER HYD TANK COVER & ASSY BATTERY COVER SUPPORT ANGLE DECKING COVER DOOR ASSEMBLY
* REPAIR KIT AND/OR PART OF KIT
Page 497
Manitowoc Cranes Description FENDER AND DECKING INSTALLATION
Item
FN
Assembly No. 80040979 Revision: B
Part
Qty
56 57 58 59 60 61 62 63 64 65
80029122 80029306 80025124 4189110116 4189110117 80023064 4189110127 4174110179 4189110127 2189110013
1 1 1 1 1 2 4 1 4 0
66 67 68 75 76 77 78
7662190100 2189110014 80029121 80035346 80029111 80029112 80029110 80029108
3 0 1 0 1 1 1 1
* * * *
Description ANGLE COVER PLATE ACCESS COVER LEFT FRONT BRACKET RIGHT FRONT BRACKET STEP-FENDER ANGLE, DECKING COVER PLATE-FRONT ANGLE, DECKING TRAY-FRONT INCLUDES THE FOLLOWING PARTS NUT, M10X1.5 TRAY-REAR COVER PLATE ANGLE FENDER LEFT FRONT FENDER RIGHT FRONT FENDER RIGHT REAR FENDER LEFT REAR
* REPAIR KIT AND/OR PART OF KIT
Page 498
Manitowoc Cranes Notes
Page 499
Manitowoc Cranes
80029118 (SHEET 1 OF 1) Page 500
Manitowoc Cranes Description DOOR ASSEMBLY
Item
FN
Assembly No. 80029118 Revision: # Part
Qty
1 2 3 4
80029119 7585000190 80025127 7111100511
1 1 1 3
5 6 7
7950100141 7950100040 7660101100
3 3 3
Description DOOR LATCH, RECESSED PADDLE HINGE SCREW, MACHINE 3/16" - 24 N.C. X 5/8" GRADE 1 WASHER, FLAT, #10 LOCK WASHER, 3/16" I.D. NUT, HEX 3/16" - 32 N.F. GRADE 1
Page 501
Manitowoc Cranes
80057922 (SHEET 1 OF 1) Page 502
Manitowoc Cranes Description ENGINE HOOD & REAR COVERS INSTALLATION
Item
FN
Part
Qty
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
4189810054 7671100122 00026283 7951170210 7661170003 7951190210 7661190003 7126191153 7126191353 7951190014 7126171253 7951170014 7659190020 7659190033 8496980002
1 2 4 5 4 28 5 12 37 43 10 10 9 25 13
17 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64
7950160161 80024945 80051415 80051417 80042157 80052248 80007961 4189810012 80025120 80051536 80051542 80023048 80054156 7950160141 7950160050 7115161150
12 1 0 0 0 0 0 0 0 0 0 0 1 4 4 4
Assembly No. 80057922 Revision: C Description
GRILL, HOOD WEAR PAD SOCKET-HEAD SCREW WASHER, LOCK 8MM NUT LOCK WASHER, 10MM NUT, HEX 10MM CAP SCREW, M10 X 20 HEX HEAD CAP SCREW, M10 X 30MM HEX HEAD FLAT WASHER, 10MM I.D. CAP SCREW, M8X25 HEX HEAD WASHER, FLAT #8 NUT, RETAINING 8 X 1.25 NUT, RETAINING MOULDING (QUANTITY IN FEET) WASHER, FLAT WIDE 3/8 ENGINE HOOD ASSEMBLY COVER - EXHAUST TOP COVER - EXHAUST SUPPORT ACCESS COVER LADDER COVER ANGLE, MOUNTING BRACKET-PUMP COVER SUPPORT BRACKET - UPPER COVER - EXHAUST ACCESS REAR COVER-RH STEP EXTENSION WASHER, 3/8" PLAIN NARROW WASHER, LOCK 3/8" I.D. CAP SCREW, 3/8" - 16 N.C. X 1 3/8" GRADE 5
Page 503
Manitowoc Cranes
80024945 (SHEET 1 OF 1) Page 504
Manitowoc Cranes Description ENGINE HOOD ASSEMBLY
Item
FN
Assembly No. 80024945 Revision: B
Part
Qty
1 2 3
80025296 80024947 2189810035
1 1 1
4
7662190100 2189810036
2 1
5 6 7 8 9
7662190100 2189810081 2189810079 2189810080 7519000748 7660101100
2 1 1 1 4 20
10 11
7950100050 7111100511
20 20
12 13 14 15 16 17 18 19 20 21 22
7585000190 7950100141 7660042200 7126191153 7951190210 7111040210 4140800186 7312000678 6768100178 7195000032 7661131103
2 20 2 16 16 2 2 2 2 12 2
Description SIDE PANEL SIDE PANEL PANEL, REAR INCLUDES THE FOLLOWING PARTS NUT, M10X1.5 PANEL, FRONT INCLUDES THE FOLLOWING PARTS NUT, M10X1.5 SUPPORT, CENTER HOOD DOOR, LEFT HAND DOOR, RIGHT HAND HINGE, CONCEALED REMOVABLE NUT, HEX 3/16" - 32 N.F. GRADE 1 WASHER, LOCK #10 SCREW, MACHINE 3/16" - 24 N.C. X 5/8" GRADE 1 LATCH, RECESSED PADDLE WASHER, FLAT, #10 NUT CAP SCREW, M10 X 20 HEX HEAD LOCK WASHER, 10MM SLOT RMS #4 G1 CLAMP CLIP ROD, HOOD PROP BUMPER, RUBBER NUT, M5 -8 ISO 7042 HEX LOCK
Page 505
Manitowoc Cranes
80011898 (SHEET 1 OF 1) Page 506
Manitowoc Cranes Description OUTRIGGER FLOAT INSTALLATION - RUSSIAN (C.E. CONFORMITY)
Item 1 2 3 4
FN +
Part
Qty
6458000573 7689100032 7690082410
4 8 8
80046829
12
Description FLOAT ASSEMBLY - OUTRIGGER QUICK-PIN PIN, COTTER 5/32" X 1 1/2" O/R PAD BUMPER .81"
+ SEE FURTHER BREAKDOWN THIS GROUP
Page 507
Assembly No. 80011898 Revision: E
Manitowoc Cranes
6458000573 (SHEET 1 OF 1) Page 508
Manitowoc Cranes Description FLOAT ASSEMBLY - OUTRIGGER
Item
FN
Assembly No. 6458000573 Revision: B
Part
Qty
15 16 17 18
6458000574 6593000137 7834000120 7690164845
1 2 2 2
19 20
7790100653 7300000056
2 2
Description FLOAT LEVER SPRING PIN, ROLL 3/8'' X 3'' SCREW, SELF-TAPPING CLAMP
Page 509
Manitowoc Cranes
80007580 (SHEET 1 OF 1) Page 510
Manitowoc Cranes Description HOOKBLOCK TIE-DOWN INSTALLATION
Item 1 2
FN
Assembly No. 80007580 Revision: #
Part
Qty
7780100873 7806100006
1 2
9086101063
1
Description SLING, 4FT X 5/8 WIRE ROPE SHACKLE, 7/8" GALVANIZED INCLUDES THE FOLLOWING PARTS PIN & COTTER
Page 511
Manitowoc Cranes
2174110022 (SHEET 1 OF 1) Page 512
Manitowoc Cranes Description MIRROR INSTALLATION - REAR VIEW
Item
FN
1 2 3
#
Assembly No. 2174110022 Revision: A
Part
Qty
7628000025
1
7184001014
1
7950180141
1
Description MIRROR, 8" CONVEX INCLUDES MOUNTING HARDWARE BRACKET, MIRROR ARM INCLUDES MOUNTING HARDWARE WASHER, FLAT 1/2"
# SERVICED AS AN ASSEMBLY ONLY
Page 513
Manitowoc Cranes
80049811 (SHEET 1 OF 1) Page 514
Manitowoc Cranes Description STEP INSTALLATION
Item
FN
Assembly No. 80049811 Revision: A Part
Qty
1 2 3 4 5 6 7
80049496 7418100011 80049497 80022993 7126191550 7950160161 7661190803
0 2 0 1 14 16 20
8 9 10 11
7689001756 7126191250 80023103 80022948
2 6 1 1
Description PLATE-STEP INNER EXTENSION, STEP PLATE-STEP OUTER STEP CAP SCREW, M10 X 40MM HEX HEAD WASHER, FLAT WIDE 3/8 NUT M10-1.5P PIN CAP SCREW, M10 X 25MM HEX HEAD STEP STEP
Page 515
Manitowoc Cranes Notes
Page 516
Manitowoc Cranes
80037284 (SHEET 6 OF 6) Page 517
Manitowoc Cranes
80037284 (SHEET 5 OF 6) Page 518
Manitowoc Cranes
80037284 (SHEET 4 OF 6) Page 519
Manitowoc Cranes
80037284 (SHEET 3 OF 6) Page 520
Manitowoc Cranes
80037284 (SHEET 2 OF 6) Page 521
Manitowoc Cranes
80037284 (SHEET 1 OF 6) Page 522
Manitowoc Cranes Description ESI-CARRIER
Item
Part
Qty
80037283 7300000405 7300000400 7300000402 7300000246 7486002973 7352100070
1 2 6 1 1 1 2
80000934 7951170014 7951170220 7126171253 7121130801 7951130210 7661130003
2 2 2 2 4 4 4
80023755 7950140050 7115140850
1 2 2
18
7115160850
1
19 20
7950160350 7101100411
2 4
21 22 23
7950100050 7950100141 7115161250
4 4 1
24
7660160000
2
25 26
7950160050 7300000098
1 1
1 2 3 4 5 6 7
FN
Assembly No. 80037284 Revision: C
+
#
8 9 10 11 12 13 14 15 16 17
#
+ SEE FURTHER BREAKDOWN THIS GROUP
Description HARNESS ASSEMBLY-CARRIER CLAMP, TUBING CLAMP, TUBING CLAMP, TUBING CLAMP, TUBING 1-1/4" I.D. HOURMETER MODULE, CONTROL (FRAME AND TURNTABLE) COVER WASHER, FLAT #8 WASHER, 8MM SPRING LOCK CAP SCREW, M8X25 HEX HEAD MACHINE SCREW, M5X12 SLOTTED LOCKWASHER, 5MM I.D. NUT, HEX 5MM MASTER CONTROL MODULE WASHER, LOCK 1/4" CAP SCREW, 1/4" - 20 N.C. X 1" GRADE 5 CAP SCREW, 3/8" - 16 N.C. X 1" GRADE 5 WASHER, LOCK 3/8" I.D. SCREW, MACHINE GRADE 1 WASHER, LOCK #10 WASHER, FLAT, #10 CAP SCREW, 3/8" - 16 N.C. X 1 1/2" GRADE 5 NUT, HEX 3/8" - 16 N.C. WASHER, LOCK 3/8" I.D. CLAMP, TUBING 1/4" I.D.
# SERVICED AS AN ASSEMBLY ONLY
Page 523
Manitowoc Cranes Description ESI-CARRIER
Item 27 28 29
FN
Assembly No. 80037284 Revision: C Part 7850000208 7300000406 7950160161
Qty 100 2 2
Description CABLE TIE 5.63", BLACK CLAMP, TUBING WASHER, FLAT WIDE 3/8
Page 524
Manitowoc Cranes Notes
Page 525
Manitowoc Cranes
80037283 (SHEET 13 OF 13) Page 526
Manitowoc Cranes
80037283 (SHEET 12 OF 13) Page 527
Manitowoc Cranes
80037283 (SHEET 11 OF 13) Page 528
Manitowoc Cranes
80037283 (SHEET 10 OF 13) Page 529
Manitowoc Cranes
80037283 (SHEET 9 OF 13) Page 530
Manitowoc Cranes
80037283 (SHEET 8 OF 13) Page 531
Manitowoc Cranes
80037283 (SHEET 7 OF 13) Page 532
Manitowoc Cranes
80037283 (SHEET 6 OF 13) Page 533
Manitowoc Cranes
80037283 (SHEET 5 OF 13) Page 534
Manitowoc Cranes
80037283 (SHEET 4 OF 13) Page 535
Manitowoc Cranes
80037283 (SHEET 3 OF 13) Page 536
Manitowoc Cranes
80037283 (SHEET 2 OF 13) Page 537
Manitowoc Cranes
80037283 (SHEET 1 OF 13) Page 538
Manitowoc Cranes Description HARNESS ASSEMBLY-CARRIER
Item
FN
Part
Assembly No. 80037283 Revision: B Qty
7 8 9 10 11 12
7709000844 80008755 7709100877 7172100002 7364100008 7364100009
25 24 1 1 4 4
13
7892000843
8
14 15 16 17 18 19
7892000254 7826000087 7826000092 7892001036 7709000846 7709000838
8 45 2 1 1 2
20
7826000095
2
21 22
7364100051 7689000503
4 73
23 24
7689000704 8594100257
3 1
25
7345232101
3
26
7345191401
4
27 29
7345241901 7345001744
4 2
30 31 32 33 34
7659190018 7258100165 7892001053 7258100154 80012470
1 1 1 1 1
Description PLUG, 2 SOCKET 180DEG BSHELL PLUG BOOT, PLUG PLUG, 2 PASS CONNECTOR, LOCKING 2 PASS TERMINAL, FEMALE 16 - 20 AWG TERMINAL, GREEN CABLE SEAL SOCKET, 16-14 GA SOCKET, (12) 12-14GA RECEPTACLE, SPLICE BLOCK PLUG, 12 SOCKET PLUG 1 SOCKET SOCKET, 4 AWG PLUG PLUG, SEALING 16 - 12 AWG PIN, 16 - 14 GA TUBING, HEAT SHRINK 1/2" I.D. LINER, MELTABLE (QUANTITY IN FEET) TERMINAL 6 AWG TERMINAL 22 - 18 AWG TONGUE, INSULATED RING TERMINAL, FEMALE 16 - 14 AWG NUT, DEUTSCH HD10-SER/COMPRESS BACKSHELL, DEUTSCH HD10 SERIES RECEPTACLE, 9 PIN CAP, DEUTSCH HDC16 - 9 DUST PLATE-DIAG CONN
Page 539
Manitowoc Cranes Description HARNESS ASSEMBLY-CARRIER
Item
FN
Assembly No. 80037283 Revision: B
Part
Qty
35
7364001683
2
36 37 38
7892000252 7892100003 7364001682
4 4 2
39
7892000257
4
40 41
7892000836 7689000813
1 1
42
8594100250
1
43
7709000849
2
44 45
7172000554 7709000850
2 2
46 47 48 49
7826100013 7364100052 7689001782 7826000626
12 12 2 120
50
7345211401
2
51 52
7826100016 7345191701
16 1
53 54
80008765 7709000874
2 1
55 56
7709100902 7689002053
3 11
57
7709000883
1
58 59
80008783 7172000553
1 2
Description CONNECTOR, 2 CONDUCTOR SHROUD TERMINAL, MALE PIN TERMINAL, DARK RED CABLE SEAL CONNECTOR, 2 CONDUCTOR TOWER WITH SEAL TERMINAL, GREEN CAVITY SEAL RECEPTACLE, 2 PIN PIN 4 AWG TUBING, HEAT SHRINK 1/4" I.D. LINER, MELTABLE PLUG 40 SOCKET BOOT PLUG 24 SOCKET AMP 1.5 16-14 SOCKET SEAL PIN, 18 - 16 GAGE SOCKET, 16 - 18 AWG TERMINAL 22 - 18 AWG SOCKET, DEUTSCH 22/20 GA NI TERMINAL 16 - 14 AWG 180DEG BSHELL PLUG 3 SOCKET PLUG, 3 PIN PIN 16 - 18 AWG PLUG 6 SOCKET 180DEG BSHELL BOOT
Page 540
Manitowoc Cranes Description HARNESS ASSEMBLY-CARRIER
Item
FN
Part
Assembly No. 80037283 Revision: B Qty
60 61 62 63 64 65
7892100065 7892000254 7892100063 7892000255 7892000256 7892000257
8 8 12 4 8 30
66 67 68 69 70 72 73
7086100159 7482100013 7482100018 7482100019 80020659 7709100901 7892000241
1 3 1 3 1 1 1
74 75 76 77 78
7300000429 7709100907 7709100908 7172000552 7892000950
1 1 1 3 1
79 80
80008786 7709000845
1 3
81 82 83 84
80008788 7826000650 80008759 7345231701
1 10 1 1
85
7345231901
1
86 87
7345241701 7345191901
2 3
88
7345191701
1
Description TERMINAL, TANGLESS FEMALE 280S TERMINAL, GREEN CABLE SEAL TERMINAL,TANGLESS FEMALE 280 S TERMINAL, GRAY CABLE SEAL TERMINAL, BLUE CABLE SEAL TERMINAL, GREEN CAVITY SEAL BLOCK, FUSE FUSE, MINI 5 AMP FUSE, MINI 25AMP FUSE, MINI 30AMP RELAY, 12 VOLT PLUG, 3 SOCKET RECEPTACLE, 21 SOCKET CLAMP, STRAIN RELIEF PLUG DTM06,12SA W/WM-12S WEDGE PLUG DTM06-12SB W/WM-12S WEDGE BOOT RECEPTACLE, 8 PIN 180DEG BSHELL PLUG 8 SOCKET 180 DEG BSHELL PLUG, SEALING 90DEG BSHELL TERMINAL 16 - 14 AWG TERMINAL 12 - 10 AWG TONGUE, INSULATED RING TERMINAL 12 - 10 AWG TERMINAL 16 - 14 AWG
Page 541
Manitowoc Cranes Description HARNESS ASSEMBLY-CARRIER
Item
FN
Assembly No. 80037283 Revision: B
Part
Qty
89
7345242101
2
90 91 92 93
7826100004 80021593 7850000208 8594000019
18 84 100 43
94
8594000006
25
95
8594000004
21
96
8594000002
8
97
8594000001
10
98
8594000022
4
99
8594000023
3
100 101
7246002555 7111040611
1 4
102 103 104
7950040151 7950040050 7660041100
8 4 4
105
7892000939
1
106 107 108 109 110
80012750 7892100026 80008760 7172000550 80035796
3 2 3 2 1
Description TERMINAL 6 AWG SOCKET, (16 - 18) 30 SERIES CABLE, 20 AWG CAN-BUS SHEILDED CABLE TIE 5.63", BLACK FLEXGUARD, 1/4" I.D. (QUANTITY IN FEET) FLEXGUARD - .350" I.D. (QUANTITY IN FEET) FLEXGUARD - .500" I.D. (QUANTITY IN FEET) FLEXGUARD - .750" I.D. (QUANTITY IN FEET) FLEXGUARD - 1.00" I.D. (QUANTITY IN FEET) FLEXGUARD - 1.250" I.D. (QUANTITY IN FEET) FLEXGUARD - 1.625" I.D. (QUANTITY IN FEET) CABLE ASSY SCREW, MACHINE 7/64" - 40 N.C. X 3/4" GRADE 1 WASHER, LOCKWASHER, 7/64" I.D. NUT, HEX 7/64" - 40 N.C. GRADE 1 RECEPTACLE, 1 PIN RECEPT (3P BLU WEDGE) RECEPT, (8P) SPLICE BLOCK 180DEG BSHEL W/STRAIN BOOT RESISTOR 120 ohm 5watt
Page 542
Manitowoc Cranes Notes
Page 543
Manitowoc Cranes
80025264 (SHEET 1 OF 1) Page 544
Manitowoc Cranes Description HYDRAULIC RESERVOIR INSTALLATION (RUSSIAN)
Item 1
FN
Qty
80025265
1
2
7115201450
2
3 4
7950200050 7660200001
2 2
5
7950200161
2
6 7 8 9 10
80023730 7300100012 7755232002 7450000375 7115181250
1 1 1 2 4
7950180050 7872100171
4 1
11 12
+
Part
#
+ SEE FURTHER BREAKDOWN THIS GROUP
Assembly No. 80025264 Revision: B Description
HYDRAULIC RESERVOIR ASSEMBLY (RUSSIAN) CAP SCREW, 5/8" - 11 N.C. X 1 3/4" GRADE 5 WASHER, 5/8" I.D. LOCK NUT, HEX 5/8" - 11 N.C. GRADE 5 WASHER, 5/8" I.D. TUBE ASSY - RETURN MANIFOLD CLAMP, 2.50" O-RING FLANGE, SPLIT CAP SCREW, 1/2" - 13 N.C. X 1 1/2" GRADE 5 WASHER, LOCK 1/2" I.D. SWITCH, 190 TEMPERATURE (N.C.)
# SERVICED AS AN ASSEMBLY ONLY
Page 545
Manitowoc Cranes
80025265 (SHEET 1 OF 1) Page 546
Manitowoc Cranes Description HYDRAULIC RESERVOIR ASSEMBLY (RUSSIAN)
Item
FN
Part
Qty
1 2
80025244 7486002936
1 1
3 4 5 6 7 8
9752101414 7709000157 80016561 80022993 80023729 4159110071 7258100146
1 1 1 6 2 2 1
9
9258100173 9258100174 9637100001
1 1 1
10 11 12 13 14 15 16 17
80023651 7950160161 7126191253 7126191353 7126191550 7661191103 7126211550 7951210210
2 24 12 4 16 32 4 4
+
Assembly No. 80025265 Revision: C Description
HYD RESERVOIR (RUSS CERT) GUAGE, OIL LEVEL INCLUDES THE FOLLOWING PARTS KIT, SEAL MOUNTING PLUG, MAGNETIC HYDRAULIC RETURN FILTER STEP STEP EXTENSION PLATE CAP, FILL (WITH BREATHER) INCLUDES THE FOLLOWING PARTS BREATHER KIT, STRAINER MOULDING 10 FEET ( MUST CUT TO LENGTH NEEDED ) BRACKET-DECK MOUNTING WASHER, FLAT WIDE 3/8 CAP SCREW, M10 X 25 HEX HEAD CAP SCREW, M10 X 30MM HEX HEAD CAP SCREW, M10 X 40MM HEX HEAD LOCKNUT CAP SCREW, M12 X 40 LOCK WASHER, 12MM I.D.
+ SEE FURTHER BREAKDOWN THIS GROUP
Page 547
Manitowoc Cranes
80016561 (SHEET 1 OF 1) Page 548
Manitowoc Cranes Description HYDRAULIC RETURN FILTER
Item
Part
Qty
1 2
9437100889 90014856
1 1
3
NSS
1
4 5 6 7 8 9 10 11 12 13 14 15
FN
Assembly No. 80016561 Revision:
9437100713 9437100902 NSS 9437100564 90017310 9437100895 9437100853 9437100849 NSS 9437100709 90019935 90019936
1 1 1 1 1 1 1 1 1 1 4 4
Description HEAD, FILTER CAP ASSY , INCLUDES ITEMS 12 THRU 15 TUBE ASSY. BOWL COMPRESSION SPRING VALVE ASSY. BYPASS I.D. PLATE GASKET GAUGE ASSY. PLUG O-RING ELEMENT CAP O-RING CAPSCREW WASHER
Page 549
Manitowoc Cranes
80048878 (SHEET 1 OF 1) Page 550
Manitowoc Cranes Description VALVE INSTALLATION-CARRIER WITHOUT DIFFERENTIAL LOCK
Item 1 2 3 4 5 6 7 8 9
12 13 14 15 16 17 18 19
FN +
+
+
#
+
Part
Qty
80028229 7126212850 7951210210 7926100911
1 3 3 1
7126172353 7951170210 7661170003 80029392 7115181050
2 2 2 1 4
7951150210 7951150014 7661150003 7950180141 7950180050 8637055002
2 2 2 4 4 6
80011198 7126152150
1 2
+ SEE FURTHER BREAKDOWN THIS GROUP
Assembly No. 80048878 Revision: A
Description REAR STEER AXLE LO FAN DRIVE CAP SCREW, M12 X 120MM HEX HEAD LOCK WASHER, 12MM I.D. VALVE ASSEMBLY - PARK BRAKE RANGE SHIFT (COMPLETE ASSEMBLY) CAP SCREW, M8 X 80MM HEX HEAD WASHER, LOCK 8MM NUT VALVE ASSY.OUTRIGGER CAP SCREW, 1/2" - 13 N.C. X 1 1/4" GRADE 5 LOCKWASHER, 6MM I.D. WASHER, 6MM I.D. NUT, HEX WASHER, FLAT 1/2" WASHER, LOCK 1/2" I.D. MOULDING (QUANTITY IN FEET) MANIFOLD,SELECTABLE PSI RED'G CAP SCREW, M6 X 70MM HEX HEAD
# SERVICED AS AN ASSEMBLY ONLY
Page 551
Manitowoc Cranes
80028229 (SHEET 3 OF 3) Page 552
Manitowoc Cranes
80028229 (SHEET 2 OF 3) Page 553
Manitowoc Cranes
80028229 (SHEET 1 OF 3) Page 554
Manitowoc Cranes Description REAR STEER AXLE LO FAN DRIVE
Item 1
FN
Part NSS
Assembly No. 80028229 Revision: Qty
Description
1
2
90014132
2
3 4 5
9926111656 9926112936 9926107745 9926110708
1 2 2 2
6
9752100994 9926112931
1 2
7 8
6512100469 9926107745 9926113184
1 2 2
9
9926113185 9926111720
1 1
10 11 12 13
9926111719 9926112936 9926107745 90018312 90018548
1 2 1 1 1
14
9752100996 90018313
1 1
15
9926108124 90018549
1 1
16
9926111719 7447060801
1 3
17
7755012002 7755908002 7447040401
1 1 1
7755011002 7755904002
1 1
MANIFOLD BLOCK VALVE ASSY, CART. INCLUDES THE FOLLOWING PARTS KIT, SEAL COIL, 12V. NUT CARTRIDGE INCLUDES THE FOLLOWING PARTS KIT, REPAIR COIL, 12V. INCLUDES THE FOLLOWING PARTS SOLENOID HARNESS NUT VALVE, CARTRIDGE SHUTTLE INCLUDES THE FOLLOWING PARTS KIT, SEAL VALVE ASSEMBLY - SOLENOID 12 VOLT INCLUDES THE FOLLOWING PARTS KIT, SEAL COIL, 12V. NUT SPACER VALVE ASSY. CART. FLOW REG. INCLUDES THE FOLLOWING PARTS KIT, REPAIR VALVE, CART RELIEF @ 500 PSI INCLUDES THE FOLLOWING PARTS KIT, REPAIR VALVE ASSY. CART. CHECK INCLUDES THE FOLLOWING PARTS KIT, SEAL ADAPTER, STRAIGHT MALE INCLUDES THE FOLLOWING PARTS O-RING O-RING ADAPTER, STRAIGHT INCLUDES THE FOLLOWING PARTS O-RING O-RING
Page 555
Manitowoc Cranes Description REAR STEER AXLE LO FAN DRIVE
Item
FN
Assembly No. 80028229 Revision:
Part
Qty
18
7447060601
2
19
7755012002 7755906002 7447081001
1 1 2
20 21 22 23
7755014002 7755910002 90018550 90018551 90018552 9926111747
1 1 1 1 1 5
9926111748
1
Description ADAPTER, STRAIGHT MALE INCLUDES THE FOLLOWING PARTS O-RING O-RING ADAPTER, STRAIGHT MALE INCLUDES THE FOLLOWING PARTS O-RING O-RING FITTING, MODIFIED PLUG, ORIFICE .063 PLUG, ORIFICE .030 PLUG, PORT INCLUDES THE FOLLOWING PARTS O-RING
Page 556
Manitowoc Cranes Notes
Page 557
Manitowoc Cranes
7926100911 (SHEET 1 OF 1) Page 558
Manitowoc Cranes Description VALVE ASSEMBLY - PARK BRAKE RANGE SHIFT (COMPLETE ASSEMBLY)
Item 1
FN
Part NSS
Qty
Description
1
2
9926113140
1
3
9926113057 9926113174
1 1
4
9926113176 9926113175
1 1
5
7755904002 9926113142
1 4
MANIFOLD, VALVE VALVE, CART. & COIL ASSY. 12V. INCLUDES THE FOLLOWING PARTS KIT, SEAL VALVE, CART. & COIL ASSY. 12V. INCLUDES THE FOLLOWING PARTS KIT, SEAL SWITCH ASSY. PRESSURE INCLUDES THE FOLLOWING PARTS O-RING SCREW, HEX SOCKET
Page 559
Assembly No. 7926100911 Revision:
Manitowoc Cranes
80029392 (SHEET 3 OF 3) Page 560
Manitowoc Cranes
80029392 (SHEET 2 OF 3) Page 561
Manitowoc Cranes
80029392 (SHEET 1 OF 3) Page 562
Manitowoc Cranes Description VALVE ASSY.OUTRIGGER
Item 1
FN
Part NSS
Assembly No. 80029392 Revision: Qty
Description
1
2
9926112683
1
3
90025673
2
4
9926106537 90025674
1 2
5
9926106537 90025675
1 8
6 7 8
90025680 90014376 90016448 9926111638
1 4 8 1
9 10
9752100996 90025676 90025677
1 1 1
11 12 13 15 16 17
9926111379 9926112779 90025678 9926112681 9926112680 7115163605 7447040401
1 1 8 1 1 4 1
18
7755011002 7755904002 7447080801
1 1 8
19
7755014002 7755908002 9348100508
1 1 1
20
7755014002 7755908002 7447081001
1 1 2
BLOCK, MANIFOLD MANIFOLD, PRESSURE REDUCING INCLUDES ITEMS 101 THRU 106 VALVE ASSY. CART INCLUDES THE FOLLOWING PARTS KIT, SEAL VALVE ASSY. CART INCLUDES THE FOLLOWING PARTS KIT, SEAL VALVE ASSY. CART NC INCLUDES THE FOLLOWING PARTS KIT, SEAL COIL ASSY. 12V COIL ASSY. 12V. VALVE, CHECK INCLUDES THE FOLLOWING PARTS KIT, REPAIR VALVE, SHUTTLE VALVE, CART. RELIEF INCLUDES THE FOLLOWING PARTS KIT, SEAL NIPPLE, DIAGNOSTIC PLUG, ORIFICE .177 PLUG, ORIFICE .290 PLUG, ORIFICE .312 SHCS 3/8-16UNCx4.5 G5 ADAPTER, STRAIGHT INCLUDES THE FOLLOWING PARTS O-RING O-RING ADAPTER, STRAIGHT INCLUDES THE FOLLOWING PARTS O-RING O-RING ADAPTER, 45 DEGREE INCLUDES THE FOLLOWING PARTS O-RING O-RING ADAPTER, STRAIGHT MALE
Page 563
Manitowoc Cranes Description VALVE ASSY.OUTRIGGER
Item
FN
Part
Assembly No. 80029392 Revision: Qty
21
7755014002 7755910002 7447081201
1 1 2
22
7755014002 7755912002 7447121201
1 1 2
101
7755018002 7755912002 NSS
1 1 1
102
9926112690
1
103
9926112692 9926112693
1 1
104
9926112692 NSS
1 2
Description INCLUDES THE FOLLOWING PARTS O-RING O-RING ADAPTER, STRAIGHT INCLUDES THE FOLLOWING PARTS O-RING O-RING ADAPTER, STRAIGHT MALE INCLUDES THE FOLLOWING PARTS O-RING O-RING BLOCK, MANIFOLD VALVE,PRESS. REDUCING 3000 PSI INCLUDES THE FOLLOWING PARTS KIT, SEAL VALVE,PRESS. REDUCING 2000 PSI INCLUDES THE FOLLOWING PARTS KIT, SEAL PLUG
105 106
NSS 7755214002
1 1
PLUG O-RING
Page 564
Manitowoc Cranes Notes
Page 565
Manitowoc Cranes
80011198 (SHEET 1 OF 1) Page 566
Manitowoc Cranes Description MANIFOLD,SELECTABLE PSI RED'G
Item 1
FN
Part NSS
Assembly No. 80011198 Revision: Qty
Description
1
2
90016417
1
3
9752100994 9926112931
1 1
4 5
6512100469 9926107745 7447080801
1 1 1
6
7755014002 7755908002 7447040401
1 1 2
7
7755011002 7755904002 9926111747
1 1 1
9926111748
1
BLOCK, MANIFOLD VALVE ASSY. CARTRIDGE INCLUDES THE FOLLOWING PARTS KIT, REPAIR COIL, 12V. INCLUDES THE FOLLOWING PARTS SOLENOID HARNESS NUT ADAPTER, STRAIGHT INCLUDES THE FOLLOWING PARTS O-RING O-RING ADAPTER, STRAIGHT INCLUDES THE FOLLOWING PARTS O-RING O-RING PLUG, PORT INCLUDES THE FOLLOWING PARTS O-RING
Page 567
Manitowoc Cranes
80022193 (SHEET 1 OF 1) Page 568
Manitowoc Cranes Description REAR AXLE INSTALLATION- STANDARD DIFFERENTIAL
Item
FN
Part
Qty
1
+
7049101498
1
2
+
7372100254
2
3 4 5 6
80018334 80018333 7949000573 7105180850
2 2 4 4
7 8 9 10 11 12
7950180141 7950180050 7127294150 7949000359 7440000000 7372100255
4 4 8 8 2 2
80018330 80018329 7690144010 80017319
2 2 8 1
80017317 7892100010 7689100033 7172100003 8594000019
1 1 3 1 1
18 19 20
80021113 80021116 7115161050
1 1 2
21 22 27 28
7950160141 7950160050 7126171450 7951170014
2 2 4 8
14 15 16 17
+
Assembly No. 80022193 Revision: B Description
AXLE ASSEMBLY - REAR DRIVE STEER WITHOUT DIFFERENTIAL LOCK (COMPLETE ASSEMBLY) CYLINDER ASSEMBLY - 3 1/2" STEER (COMPLETE ASSEMBLY) PIN PIN WASHER, THRUST CAP SCREW, 1/2" - 20 N.F. X 1" GRADE 5 WASHER, FLAT 1/2" WASHER, LOCK 1/2" I.D. CAP SCREW, HEX HEAD M24X300 WASHER, 1" I.D. HARDENED ROUND FITTING, 1/8 STRAIGHT GREASE CYLINDER ASSEMBLY - 5" LOCKOUT (COMPLETE ASSEMBLY) PIN-L/O CYL PIN-L/O CYLINDER PIN, COTTER SWITCH ASSY, PROXIMITY NORMALLY OPEN (MODIFIED) INCLUDES THE FOLLOWING PARTS SWITCH,PROXIMITY NORMALLY OPEN RECEPTACLE, DTM-3P PIN BOOT-DTM3P-RECP FLEXGUARD, 1/4" I.D. (QUANTITY IN FEET) PLATE SENSOR BRACKET REAR STEER SENSOR CAP SCREW, 3/8" - 16 N.C. X 1 1/4" GRADE 5 WASHER, 3/8" PLAIN NARROW WASHER, LOCK 3/8" I.D. CAP SCREW, M8X35-8.8 HEX HEAD WASHER, FLAT #8
+ SEE FURTHER BREAKDOWN THIS GROUP
Page 569
Manitowoc Cranes Description REAR AXLE INSTALLATION- STANDARD DIFFERENTIAL
Item 29 30 32
FN
Part
Qty
7951170210 7661170003 7445020217
4 4 1
Assembly No. 80022193 Revision: B Description
WASHER, LOCK 8MM NUT 1/8" NPT ADAPTER
Page 570
Manitowoc Cranes Notes
Page 571
Manitowoc Cranes
7049101498 (SHEET 1 OF 1) Page 572
Manitowoc Cranes Description AXLE ASSEMBLY - REAR DRIVE STEER WITHOUT DIFFERENTIAL LOCK (COMPLETE ASSEMBLY) Item 1 2 3 4 5
FN + + + + +
Part
Qty
9049112794 9049112795 9049112796 9049112570 9049112541
1 1 1 1 1
Description DIFF. CARRIER GROUP HOUSING, AXLE GROUP HUB & SHAFT GROUP BRAKE GROUP BRAKE ASSEMBLY GROUP
+ SEE FURTHER BREAKDOWN THIS GROUP
Page 573
Assembly No. 7049101498 Revision:
Manitowoc Cranes
9049112794 (SHEET 1 OF 1) Page 574
Manitowoc Cranes Description DIFF. CARRIER GROUP
Item
FN
Assembly No. 9049112794 Revision:
Part
Qty
1
9049112762
1
2 3 4 5 6 7 8 9 10 11 12 13
9049112763 9049112264 9049112264 9049112263 9049108971 9049112263 9049108971 9049112764 9049109021 9049109022 9270101524 9049112639
1 1 1 1 1 1 1 2 1 1 1 1
14 15 16 17 18 19 20
9049100895 9049100535 9049112786 9049112786 9049111037 9049108332 9049104720 9049108952 9049108948 9049108966
1 1 1 1 8 8 1 1 1 1
21 22 23 24 25 27
9049111518 9049101705 9049111517 9049104578 9049112557 NSS
12 12 12 1 1 1
Description HOUSING, DIFF. W/CAP ASSY. INCLUDES HOUSING AND CAP ASSY. KIT, SHIM CONE, BEARING CONE, BEARING CUP, BEARING RING, ADJUSTING CUP, BEARING RING, ADJUSTING SCREW SCREW, THRUST NUT, JAM SNAP RING CAGE ASSY. PINION INCLUDES THE FOLLOWING PARTS OUTER CUP, BEARING SEAL, OIL SEAL, OIL WASHER, CAP SCREW, CONE, BEARING KIT, SPACER CONE, BEARING KIT, HARDWARE INCLUDES ITEMS 21 THRU 23 CAP SCREW, WASHER, LOCK NUT BEARING RING & PINION SET @4.88:1RATIO PINION
28 29
NSS 9049104393
1 1
GEAR FLATWASHER
Page 575
Manitowoc Cranes Description DIFF. CARRIER GROUP
Item
FN
Assembly No. 9049112794 Revision:
Part
Qty
30 31
9049111513 9049112766
1 1
32
NSS
1
Description LOCKNUT CASE ASSY. DIFF. INCLUDES 32 AND 41 CASE HALF
33
NSS
1
34 35 36
9049111037 9049111509 9049112767
16 16 1
37 38 39 40 41 42
9049112768 9049109699 9049109751 9049108965 9049112769 9049112088
2 2 1 4 4 1
43 50
9049112096 9049112793
1 1
CASE HALF WASHER, SCREW, KIT, DIFF INCLUDES ITEMS 37 THRU 41 WASHER, THRUST GEAR, SIDE SPIDER PINION WASHER, THRUST YOKE & DEFLECTOR INCLUDES ITEM 43 DEFLECTOR DIFF. CARRIER ASSY. 4.88 RATIO INCLUDES ITEMS 1 THRU 43
Page 576
Manitowoc Cranes Notes
Page 577
Manitowoc Cranes
9049112795 (SHEET 1 OF 1) Page 578
Manitowoc Cranes Description HOUSING, AXLE GROUP
Item
FN
Assembly No. 9049112795 Revision:
Part
Qty
1
9049112785
1
2 3 4 5 6 7 8
9049105455 9049105454 9049112789 9049112682 9049112265 9049112781 9049112771
4 4 2 2 2 2 1
9
9049112889 9049112771
1 1
10 11 12 13 14
9049112889 9049112686 9049101705 9049103596 9049111473 7440000000
1 1 16 12 4 2
Description HOUSING, AXLE ASSY. INCLUDES ITEMS 2 THRU 9 PLUG BUSHING RETAINER ASSY. BUSHING RETAINER SEAL PLUG ASSY. INCLUDES THE FOLLOWING PARTS O-RING PLUG ASSY. INCLUDES THE FOLLOWING PARTS O-RING BREATHER WASHER, LOCK CAP SCREW, SCREW, FITTING, 1/8 STRAIGHT GREASE
Page 579
Manitowoc Cranes Notes
Page 580
Manitowoc Cranes
9049112796 (SHEET 2 OF 2) Page 581
Manitowoc Cranes
9049112796 (SHEET 1 OF 2) Page 582
Manitowoc Cranes Description HUB & SHAFT GROUP
Item
FN
Assembly No. 9049112796 Revision: Part
Qty
1
9049112558
1
1
9049112559
1
2 3 4 5 6 7 8
9049105134 9049105136 9049105494 9049105496 9049103595 9049102985 9049105479
1 1 2 2 8 8 8
8
9049105480
4
9 10 11 12 13
9049112518 9049107365 9049103595 9049102985 9049105479
2 2 8 8 8
13
9049105480
4
14 15
9049112518 9049112561
2 1
15
9049109733 9049112560
1 1
Description KNUCKLE ASSY. STEERING INCLUDES ITEMS 2 AND 3 L.H. SIDE FOR THIS ASSY. AXLE WAS WORKED AS A REAR AXLE IF BEING USED ON A FRONT AXLE ITEM WILL BE R.H. KNUCKLE ASSY. STEERING INCLUDES ITEMS 2 AND 3 R.H. SIDE FOR THIS ASSY. AXLE WAS WORKED AS A REAR AXLE IF BEING USED ON A FRONT AXLE ITEM WILL BE L.H. STOP SCREW NUT, JAM CAP WASHER, CAP SCREW, WASHER, SHIM, .005'' SHIM, (.0100'') FITTING,GREASE PIN, CAP STEER BRG. CAP SCREW, WASHER, SHIM, .005'' SHIM, (.0100'') FITTING,GREASE SHAFT ASSY. 61.41" LG. L.H. SIDE FOR THIS ASSY. AXLE WAS WORKED AS A REAR AXLE. IF BEING USED ON A FRONT AXLE ITEM WILL BE R.H. INCLUDES THE FOLLOWING PARTS BEARING ASSEMBLY, U JOINT SHAFT ASSY. 60.56" LG. R.H. SIDE FOR THIS ASSY. AXLE WAS WORKED AS A REAR AXLE.
Page 583
Manitowoc Cranes Description HUB & SHAFT GROUP
Item
FN
Assembly No. 9049112796 Revision: Part
Qty
16 17 18 19 20
9049109733 9049112823 9049112682 9049112781 9049112563 9049112565
1 2 2 2 36 2
21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38
9049105471 9049107220 9049108996 9049112564 9049103739 9049103574 9049105472 9049112712 9049107221 9049107219 9049107217 9049107216 9049104632 9049107218 9049107215 9049107214 9274100125 9049108993
2 2 48 2 36 36 2 2 2 2 2 2 2 4 2 2 2 2
39 40 41 42 43 44
9049103565 9049106791 9734100248 9049107213 9734100560 9049107212
6 2 6 6 6 6
Description IF BEING USED ON A FRONT AXLE ITEM WILL BE L.H. INCLUDES THE FOLLOWING PARTS BEARING ASSEMBLY, U JOINT SPINDLE ASSY. BUSHING SEAL SCREW HUB ASSY. W/CUP INCLUDES ITEMS 21 AND 22 CUP, BEARING-INNER CUP, BEARING - OUTER STUD DISC, BRAKE WASHER, HARDENED CAP SCREW, CONE, BEARING-INNER SEAL CONE, BEARING - OUTER HUB, RING GEAR GEAR, RING NUT LOCK, POSITION CAP SCREW, WASHER, GEAR, SUN RING, SNAP SPIDER ASSY. PLANETARY INCLUDES ITEMS 39 THRU 47 BUTTON, THRUST BUTTON, THRUST WASHER, PINION, PLANETARY WASHER, SHAFT, PINION INCLUDES ITEM 45 AND 46
Page 584
Manitowoc Cranes Description HUB & SHAFT GROUP
Item 45
FN
Assembly No. 9049112796 Revision: Part
NSS
Qty
Description
6
46 47 48 49 50
9049107211 9049105399 9049101980 9049101577 9049101920
6 6 60 60 2
51
9049112118
1
52 53 53 54 55
9049112119 9049112120 9049112121 9049112116 9049112117
1 1 1 2 2
SHAFT O-RING SET SCREW FLATWASHER CAP SCREW, PLUG, DRAIN (MAGNETIC) ROD ASSEMBLY INCLUDES ITEMS 52 AND 53 ROD ASSEMBLY END ASSY-TIE ROD L.H. THD END ASSY-TIE ROD R.H. THD NUT COTTER
Page 585
Manitowoc Cranes
9049112570 (SHEET 1 OF 1) Page 586
Manitowoc Cranes Description BRAKE GROUP
Item 1 2 3
FN
Assembly No. 9049112570 Revision: Part
Qty
9049112540 9049112566 9049112382
2 8 4
Description BRAKE ASSY, DISC CAPSCREW CAP
Page 587
Manitowoc Cranes
9049112541 (SHEET 1 OF 1) Page 588
Manitowoc Cranes Description BRAKE ASSEMBLY GROUP
Item
FN
1 2 3
Part NSS
*
9049107402 NSS
Assembly No. 9049112541 Revision: Qty
Description
1 4 4
HOUSING PLUG RING, BACK-UP
4
*
NSS
4 O-RING
5 6 7
*
*
NSS 9049107148 NSS
4 4 2
8 9
9049107152 9049109243
2 1
10 11 12 13 14
9049110945 9049109048 9049107157 9049100638 9049112540
4 8 1 2 1
9049111761
1
15
*
SEAL, DUST PISTON O-RING HEAD CYL KIT, LINING PER BRAKE PER BRAKE PLATE CAP SCREW, PLUG SCREW, BLEEDER BRAKE ASSY, DISC INCLUDES ITEMS 1 THRU 13 KIT, SEAL
* REPAIR KIT AND/OR PART OF KIT
Page 589
Manitowoc Cranes
7372100254 (SHEET 1 OF 1) Page 590
Manitowoc Cranes Description CYLINDER ASSEMBLY - 3 1/2" STEER (COMPLETE ASSEMBLY)
Item 1 2 3 4 5 6 7
FN
*
Part
Qty
9372103524 9372103525 9372103517 9372103518 9372103519 9372103520 NSS
1 1 1 1 1 1 1
Description BARREL ASSY. ROD ASSY. GLAND, ROD PISTON SPACER NUT O-RING
8
*
NSS
1 RING, WEAR
9
*
NSS
1 RING, SEAL PISTON
10
*
NSS
1 O-RING
11
*
NSS
1 RING, BACK-UP
12
*
NSS
1 RING, SEAL ROD
13 14 15 20
*
*
NSS 9372103521 9372103522 9372103523
1 1 1 1
RING, WIPER FITTING, GREASE CAP, GREASE KIT, SEAL
* REPAIR KIT AND/OR PART OF KIT
Page 591
Assembly No. 7372100254 Revision:
Manitowoc Cranes
7372100255 (SHEET 1 OF 1) Page 592
Manitowoc Cranes Description CYLINDER ASSEMBLY - 5" LOCKOUT (COMPLETE ASSEMBLY)
Item 1 2 3 4
FN
*
Part
Qty
9372103588 9372103589 9372103582 NSS
1 1 1 2
Description BARREL ASSY. ROD ASSY. HEAD ASSY. RING, LIP SEAL
5
*
NSS
2 RING, WEAR
6
*
NSS
1 O-RING
7
*
NSS
1 RING, BACK-UP
8
*
NSS
1 RING, WEAR
9
*
NSS
1 RING, BUFFER
10
*
NSS
1 RING, LIP SEAL
11
*
NSS
1
12 13 14
9372103583 9372103584 7440000401
1 1 1
15
7440000200
1
16 19 20
9372103585 7755012002 9372103587
1 2 1
*
RING, WIPER RING, RETAINER PLUG, BLEEDER FITTING, 90 DEGREE GREASE 1/8" N.P.T. FITTING, 45 DEGREE GREASE 1/8" N.P.T. SCREW O-RING KIT, SEAL
* REPAIR KIT AND/OR PART OF KIT
Page 593
Assembly No. 7372100255 Revision:
Manitowoc Cranes
80049322 (SHEET 1 OF 1) Page 594
Manitowoc Cranes Description OUTRIGGER CONTROLLER INSTALLATION
Item 1 2
FN +
Part
Qty
80049319 7195000031
1 2
Assembly No. 80049322 Revision: A Description OUTRIGGER CONTROLLER ASSEMBLY BUMPER, RUBBER
+ SEE FURTHER BREAKDOWN THIS GROUP
Page 595
Manitowoc Cranes
80049319 (SHEET 1 OF 1) Page 596
Manitowoc Cranes Description OUTRIGGER CONTROLLER ASSEMBLY
Item
FN
1 2 3 4 5 6 7 8
+
Part
Assembly No. 80049319 Revision: A
Qty
7176002679 7176002678 80049315 80023927 80023877 7099001153
1 1 5 1 1 13
6246003053 7659000042
1 1
Description BOTTOM, BOX TOP, BOX ROCKER SW-SPDT ON-OFF-ON SIDE PANEL TOP PANEL SCREW, 3/16" - 32 N.F. CABLE ASSEMBLY LOCKNUT 3/4" - 10 N.C.
+ SEE FURTHER BREAKDOWN THIS GROUP
Page 597
Manitowoc Cranes
6246003053 (SHEET 1 OF 1) Page 598
Manitowoc Cranes Description CABLE ASSEMBLY
Item
FN
Assembly No. 6246003053 Revision: B Part
Qty
2 3
7364001840 7659000042
2 1
4
7345001443
12
5
7892000951
1
6 7 9
7172000551 7850000208 7345001743
1 3 5
10
7689000704
12
Description CONNECTOR, STRAIN RELIEF LOCKNUT 3/4" - 10 N.C. TERMINAL, FEMALE 22 - 18 AWG RECEPTACLE, 12 PIN BOOT CABLE TIE 5.63", BLACK TERMINAL, FEMALE 16 - 14 AWG PIN, 16 - 14 GA
Page 599
Manitowoc Cranes
2189510004 (SHEET 1 OF 1) Page 600
Manitowoc Cranes Description AXLE INSTALLATION - FRONT STANDARD DIFFERENTIAL
Item
FN
Part
Qty
1
+
7049101497
1
2
+=
7372100112
2
2
+=
7372100254
2
2
+=
7372100112
2
2
+=
7372100254
2
3 4 5 6
80018334 80018333 7949000573 7105180850
2 2 4 4
7 8 9 10 11 12 13
7950180141 7950180050 7127294150 7949000359 7440000000 80022000 7661290004
4 4 8 16 2 4 8
+
+ SEE FURTHER BREAKDOWN THIS GROUP
Assembly No. 2189510004 Revision: E Description
AXLE ASSEMBLY - FRONT DRIVE STEER WITHOUT DIFFERENTIAL LOCK (COMPLETE ASSEMBLY) CYLINDER ASSEMBLY - 3 1/2" STEER (COMPLETE ASSEMBLY) CYLINDER ASSEMBLY - 3 1/2" STEER (COMPLETE ASSEMBLY) CYLINDER ASSEMBLY - 3 1/2" STEER (COMPLETE ASSEMBLY) CYLINDER ASSEMBLY - 3 1/2" STEER (COMPLETE ASSEMBLY) PIN PIN WASHER, THRUST CAP SCREW, 1/2" - 20 N.F. X 1" GRADE 5 WASHER, FLAT 1/2" WASHER, LOCK 1/2" I.D. CAP SCREW, HEX HEAD M24X300 WASHER, 1" I.D. HARDENED ROUND FITTING, 1/8 STRAIGHT GREASE BRAKE ASSEMBLY-PARKING NUT, HEX M24 X 12MM
= REFER TO MCI FOR APPLICABLE NUMBER
Page 601
Manitowoc Cranes
7049101497 (SHEET 1 OF 1) Page 602
Manitowoc Cranes Description AXLE ASSEMBLY - FRONT DRIVE STEER WITHOUT DIFFERENTIAL LOCK (COMPLETE ASSEMBLY) Item 1 2 3 4 5
FN + + + + +
Part
Qty
9049112790 9049112791 9049112792 9049112554 9049112541
1 1 1 1 1
Description DIFF. CARRIER GROUP HOUSING, AXLE GROUP HUB & SHAFT GROUP BRAKE GROUP 4,SET BRAKE ASSEMBLY GROUP
+ SEE FURTHER BREAKDOWN THIS GROUP
Page 603
Assembly No. 7049101497 Revision:
Manitowoc Cranes
9049112790 (SHEET 1 OF 1) Page 604
Manitowoc Cranes Description DIFF. CARRIER GROUP
Item
FN
Assembly No. 9049112790 Revision:
Part
Qty
1
9049112762
1
2 3 4 5 6 7 8 9 10 11 12 13 14 15 17 18 19 20
9049112763 9049112264 9049112264 9049112263 9049108971 9049112263 9049108971 9049112764 9049109021 9049109022 9270101524 9049111091 9049112786 9049111037 9049104720 9049108952 9049108948 9049108966
1 1 1 1 1 1 1 2 1 1 1 1 1 8 1 1 1 1
21 22 23 24 25 27
9049111518 9049101705 9049111517 9049104578 9049112557 NSS
12 12 12 1 1 1
Description HOUSING, DIFF. W/CAP ASSY. INCLUDES HOUSING AND CAP ASSY. KIT, SHIM CONE, BEARING CONE, BEARING CUP, BEARING RING, ADJUSTING CUP, BEARING RING, ADJUSTING SCREW SCREW, THRUST NUT, JAM SNAP RING CAGE, PINION SEAL, OIL WASHER, CONE, BEARING KIT, SPACER CONE, BEARING KIT, HARDWARE INCLUDES ITEMS 21 THRU 23 CAP SCREW, WASHER, LOCK NUT BEARING RING & PINION SET @4.88:1RATIO PINION
28
NSS
1
29 30 31
9049104393 9049111513 9049112766
1 1 1
32
NSS
1
GEAR FLATWASHER LOCKNUT CASE ASSY. DIFF. INCLUDES 32 AND 41 CASE HALF
Page 605
Manitowoc Cranes Description DIFF. CARRIER GROUP
Item 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 50
FN
Part NSS 9049111037 9049111509 9049112767 9049112768 9049109699 9049109751 9049108965 9049112769 9049112062 9049112065 9049111424 9049112063 9049101980 9049108477 9049112064 9049112788
Assembly No. 9049112790 Revision: Qty
Description
1 16 16 1 2 2 1 4 4 1 8 8 1 16 8 1 1
CASE HALF WASHER, SCREW, KIT, DIFF WASHER, THRUST GEAR, SIDE SPIDER PINION WASHER, THRUST ADAPTER SCREW, NUT DISC, BRAKE FLATWASHER CAP SCREW, YOKE, FLANGE DIFF. CARRIER ASSY.&4.88 RATIO INCLUDES ITEMS 1 THRU 48
Page 606
Manitowoc Cranes Notes
Page 607
Manitowoc Cranes
9049112791 (SHEET 1 OF 1) Page 608
Manitowoc Cranes Description HOUSING, AXLE GROUP
Item
FN
Assembly No. 9049112791 Revision:
Part
Qty
1
9049112785
1
2 3 4 5 6 7 8
9049105455 9049105454 9049112789 9049112682 9049112265 9049112683 9049112771
4 4 2 2 2 2 1
9
9049112889 9049112771
1 1
10 11 12 13 14
9049112889 9049112686 9049101705 9049103596 9049111473 7440000000
1 1 16 12 4 2
Description HOUSING, AXLE ASSY. INCLUDES ITEMS 2 THRU 9 PLUG BUSHING RETAINER ASSY. BUSHING RETAINER SEAL PLUG ASSY. INCLUDES THE FOLLOWING PARTS O-RING PLUG ASSY. INCLUDES THE FOLLOWING PARTS O-RING BREATHER WASHER, LOCK CAP SCREW, SCREW, FITTING, 1/8 STRAIGHT GREASE
Page 609
Manitowoc Cranes Notes
Page 610
Manitowoc Cranes
9049112792 (SHEET 2 OF 2) Page 611
Manitowoc Cranes
9049112792 (SHEET 1 OF 2) Page 612
Manitowoc Cranes Description HUB & SHAFT GROUP
Item
FN
Assembly No. 9049112792 Revision: Part
Qty
1
9049112558
1
1
9049112559
1
2 3 4 5 6 7 8
9049105134 9049105136 9049105494 9049105496 9049103595 9049102985 9049105479
1 1 2 2 8 8 8
8
9049105480
4
9 10 11 12 13
9049112518 9049107365 9049103595 9049102985 9049105479
2 2 8 8 8
13
9049105480
4
14 15
9049112518 9049112561
2 1
15
9049109733 9049112560
1 1
16 17
9049109733 9049112823 9049112682
1 2 2
Description KNUCKLE ASSY. STEERING INCLUDES ITEMS 2 AND 3 R.H. SIDE FOR THIS ASSY. AXLE WAS WORKED AS A FRONT AXLE IF BEING USED ON A REAR AXLE ITEM WILL BE L.H. KNUCKLE ASSY. STEERING INCLUDES ITEMS 2 AND 3 L.H. SIDE FOR THIS ASSY. AXLE WAS WORKED AS A FRONT AXLE IF BEING USED ON A REAR AXLE ITEM WILL BE R.H. STOP SCREW NUT, JAM CAP WASHER, CAP SCREW, WASHER, SHIM, .005'' SHIM, (.0100'') FITTING,GREASE PIN, CAP STEER BRG. CAP SCREW, WASHER, SHIM, .005'' SHIM, (.0100'') FITTING,GREASE SHAFT ASSY. 61.41" LG. INCLUDES THE FOLLOWING PARTS BEARING ASSEMBLY, U JOINT SHAFT ASSY. 60.56" LG. INCLUDES THE FOLLOWING PARTS BEARING ASSEMBLY, U JOINT SPINDLE ASSY. BUSHING
Page 613
Manitowoc Cranes Description HUB & SHAFT GROUP
Item
FN
Assembly No. 9049112792 Revision: Part
Qty
18 19 20
9049112683 9049112563 9049112565
2 36 2
21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38
9049105471 9049107220 9049108996 9049112564 9049103739 9049103574 9049105472 9049112712 9049107221 9049107219 9049107217 9049107216 9049104632 9049107218 9049107215 9049107214 9274100125 9049108993
2 2 48 2 36 36 2 2 2 2 2 2 2 4 2 2 2 2
39 40 41 42 43 44
9049103565 9049106791 9734100248 9049107213 9734100560 9049107212
6 2 6 6 6 6
45
NSS
6
46 47 48
9049107211 9049105399 9049101980
6 6 60
Description SEAL SCREW HUB ASSY. W/CUP INCLUDES ITEMS 21 AND 22 CUP, BEARING-INNER CUP, BEARING - OUTER STUD DISC, BRAKE WASHER, HARDENED CAP SCREW, CONE, BEARING-INNER SEAL CONE, BEARING - OUTER HUB, RING GEAR GEAR, RING NUT LOCK, POSITION CAP SCREW, WASHER, GEAR, SUN RING, SNAP SPIDER ASSY. PLANETARY INCLUDES ITEMS 39 THRU 47 BUTTON, THRUST BUTTON, THRUST WASHER, PINION, PLANETARY WASHER, SHAFT, PINION INCLUDES ITEM 45 AND 46 SHAFT O-RING SET SCREW FLATWASHER
Page 614
Manitowoc Cranes Description HUB & SHAFT GROUP
Item
FN
Assembly No. 9049112792 Revision: Part
Qty
49 50
9049101577 9049101920
60 2
51
9049112118
1
52 53 53 54 55
9049112119 9049112120 9049112121 9049112116 9049112117
1 1 1 2 2
Description CAP SCREW, PLUG, DRAIN (MAGNETIC) ROD ASSEMBLY INCLUDES ITEMS 52 AND 53 ROD ASSEMBLY END ASSY-TIE ROD L.H. THD END ASSY-TIE ROD R.H. THD NUT COTTER
Page 615
Manitowoc Cranes
9049112554 (SHEET 1 OF 1) Page 616
Manitowoc Cranes Description BRAKE GROUP 4,SET
Item 1 2 3
FN
Assembly No. 9049112554 Revision: Part
9049112540 9049112566 9049112382
Qty 4 16 8
Description BRAKE ASSY, DISC CAPSCREW CAP
Page 617
Manitowoc Cranes
9049112541 (SHEET 1 OF 1) Page 618
Manitowoc Cranes Description BRAKE ASSEMBLY GROUP
Item
FN
1 2 3
Part NSS
*
9049107402 NSS
Assembly No. 9049112541 Revision: Qty
Description
1 4 4
HOUSING PLUG RING, BACK-UP
4
*
NSS
4 O-RING
5 6 7
*
*
NSS 9049107148 NSS
4 4 2
8 9
9049107152 9049109243
2 1
10 11 12 13 14
9049110945 9049109048 9049107157 9049100638 9049112540
4 8 1 2 1
9049111761
1
15
*
SEAL, DUST PISTON O-RING HEAD CYL KIT, LINING PER BRAKE PER BRAKE PLATE CAP SCREW, PLUG SCREW, BLEEDER BRAKE ASSY, DISC INCLUDES ITEMS 1 THRU 13 KIT, SEAL
* REPAIR KIT AND/OR PART OF KIT
Page 619
Manitowoc Cranes
7372100112 (SHEET 1 OF 1) Page 620
Manitowoc Cranes Description CYLINDER ASSEMBLY - 3 1/2" STEER (COMPLETE ASSEMBLY)
Item 1
FN *
Part NSS
Qty
Description
1 O-RING
2
*
NSS
1 O-RING
3
*
NSS
1 RING,BACK-UP
4
*
NSS
1 RING,WIPER
5
*
NSS
1 SEAL
6
*
NSS
1 O-RING
7
*
NSS
1 SEAL
8
*
10 11 12 14
NSS 9372103097 9372103098 9372103091 NSS
1 1 1 1 1
RING,WEAR LOCKNUT RING,RETAINER FITTING,GREASE BARREL ASSY.
15 16 17 20
NSS
*
9372103101 9372103102 9372103103
1 1 1 1
ROD ASSY. PISTON HEAD KIT,SEAL
* REPAIR KIT AND/OR PART OF KIT
Page 621
Assembly No. 7372100112 Revision:
Manitowoc Cranes
80022000 (SHEET 1 OF 1) Page 622
Manitowoc Cranes Description BRAKE ASSEMBLY-PARKING
Item
FN
1
Part
Assembly No. 80022000 Revision: Qty
NSS
Description
1 PLATE, TORQUE
2
@$
NSS
1 SEAL, O-RING
3
@
NSS
2 WASHER
4
@
NSS
1 BEARING
5
NSS
1 CAM, THRUST SEE ITEM 46 FOR SERVICE
6
@$
NSS
1 SEAL, O-RING
7
@
NSS
1 PISTON ASSY.
8
NSS
1 MAGNET
9
NSS
3 BEARING, BALL SEE ITEM 46 FOR SERVICE
10
NSS
1 CAM SEE ITEM 46 FOR SERVICE
11
NSS
3 PIN, DOWEL SEE ITEM 46 FOR SERVICE
12
@
NSS
1 SETSCREW
13
@
NSS
1 NUT
14
@-
NSS
5 DISC SPRING
15 16 17
NSS
*
9188101096 NSS
1 1 1
HOUSING PLUG,SCREW TYPE LEVER
18
*@
NSS
1 RING, RETAINER
19
*
NSS
1 CLEVIS
@ SECOND REPAIR KIT AND/OR PART OF 2ND KIT - THIRD REPAIR KIT AND/OR PART OF 3RD KIT
$ FIFTH REPAIR KIT * REPAIR KIT AND/OR PART OF KIT
Page 623
Manitowoc Cranes Description BRAKE ASSEMBLY-PARKING
Item 20
FN *
Part
Assembly No. 80022000 Revision: Qty
NSS
Description
1 PIN, CLEVIS
21
*
NSS
1 PIN, COTTER
22
*
NSS
1 NUT, JAM
23
*
NSS
1 ROD
24
*$
NSS
1 EXCLUDER, ROD
25
*
NSS
1 RING, RETAINER
26
*
NSS
1 HOUSING, CYLINDER
27
*
NSS
1 PISTON
28
*$
NSS
1 SEAL
29
*$
NSS
1 RING,
30
*
NSS
2 CAPSCREW
32
@
NSS
2 WASHER, FLAT
33
@
Appendix E Description
THIRD REPAIR KIT AND/OR PART OF 3RD KIT SUB ASSY AND/OR PART OF SUB ASSY SERVICED AS AN ASSEMBLY ONLY FIFTH REPAIR KIT SEE NOTE AT END OF LIST SIXTH REPAIR KIT 4TH SUB ASSY AND/OR PART OF 4TH SUB ASSY 5TH SUB ASSY AND/OR PART OF 5TH SUB ASSY REPAIR KIT AND/OR PART OF KIT 2ND SUB ASSY AND/OR PART OF 2ND SUB ASSY SECOND REPAIR KIT AND/OR PART OF 2ND KIT 3RD SUB ASSY AND/OR PART OF 3RD SUB ASSY 6TH SUB ASSY AND/OR PART OF 6TH SUB ASSY 7TH SUB ASSY AND/OR PART OF 7TH SUB ASSY SEE FURTHER BREAKDOWN THIS GROUP FOURTH REPAIR KIT AND/OR PART OF 4TH KIT REFER TO MCI FOR APPLICABLE NUMBER REFER TO MCI FOR BREAKDOWN LOCATION
Page E1