NUEVO MANUAL DE PARTES MD6240.pdf
BI012738 March 2014 Parts Manual MD6240 Rotary Blasthole Drill DN200104 SAFETY.CAT.COM BI012738 PARTS MANUAL - MD6
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BI012738 March 2014
Parts Manual
MD6240 Rotary Blasthole Drill DN200104
SAFETY.CAT.COM
BI012738
PARTS MANUAL - MD6240 S/N DN200104 REVISION 06
Product and Dealer Information Note: For product identification plate locations, see “Product Identification Information” in the Operation and Maintenance Manual. Delivery Date
Product Information Model Product Identification Number Engine Model/Serial Number Compressor Model/SerialNumber Undercarriage Model/Serial Number Rotary Drive Model/Serial Number Pump Drive Model/Serial Number Rock Drill Model/Serial Number Customer Equipment Number Dealer Equipment Number
Dealer Information
Caterpillar Global Mining LLC Mining Products Division 3501 S. FM Hwy 1417 Denison, TX 75020 For Factory Spare Parts Ordering, Contact Your Local Cat Dealer Technical Parts Support Technical Service Support Machine Breakdown Emergency
+ 1.903.415.4021 + 1.903.786.6455 + 1.903.814.3744
TOC SHEET 2
BI012738
PARTS MANUAL - MD6240 S/N DN200104 REVISION 06
NEW MODEL NUMBER CROSS REFERENCE GUIDE Bucyrus to Caterpillar
This guide contains the most current information available regarding the conversion of Bucyrus products to the Cat and Unit Rig brands. Final model names are subject to change. Check Mining.cat.com for the latest information. SURFACEPRODUCTS SURFACE DRILLS
BUCYRUS MODEL CAT MODEL
Rotary Blasthole
SKFX SKF SKS SKL 49HR 59HR
MD6240 MD6290 MD6420 MD6540 MD6640 MD6750
Hydraulic Track
R20, R20C R20T R30C 345, 345S SCH5000C/CL
MD5050 MD5050 T MD5075 MD5090 MD5125
SURFACE EX TRAC TION
BUCYRUS MODEL CAT MODEL
Hydraulic Shovels
RH40E RH40E RH90C RH90C RH120E RH120E RH170B RH170B RH200 RH200 RH340B RH340B RH400
6015 FS 6015 6018 FS 6018 6030 FS 6030 6040 FS 6040 6050 FS 6050 6060 FS 6060 6090 FS
Electric Rope Shovel
182M 295HD 295HR 395HR 495HD 495HR2 495HF2
7182 7295 HD 7295 7395 7495 HD 7495 7495 HF
Dragline
W2000 8200 8750
8000 8200 8750
Highwall Miner
SHM
HW300
MINING TRUCKS
BUCYRUS MODEL
UNIT RIG MODEL
ACTrucks
MT3300AC MT3700AC MT4400AC MT5500AC MT6300AC
MT3300 MT3700 MT4400 MT5500 MT6300
TOC SHEET 3
BI012738
PARTS MANUAL - MD6240 S/N DN200104 REVISION 06
TOC SHEET 4
BI012738
PARTS MANUAL - MD6240 S/N DN200104 REVISION 06
TOC SHEET 5
BI012738
PARTS MANUAL - MD6240 S/N DN200104 REVISION 06
DESCRIPTION
SECT-PAGE
GENERAL ASSEMBLY ITEMS LIST GENERAL LOCATOR / DECALS / FILTER ELEMENTS OPERATOR'S CAB MAINFRAME / CRAWLER ENGINES / COMPRESSORS / DRIVES DUST CONTROL MAST DRILLING TOOLS / ACCESSORIES HYDRAULICS / PLUMBING ELECTRICAL
TOC SHEET 6
0-0 1-0 2-0 3-0 4-0 5-0 6-0 7-0 8-0 9-0
BI012738
GENERAL ASSEMBLY ITEMS LIST
DESCRIPTION
ASSEMBLY NO.
GENERAL ASSEMBLY ITEMS LIST
**********
KIT, FILTER - IN HOUSE W/ LOOP FILTERS KIT, FILTER - SHIP OUT W/ LOOP FILTERS HOIST PLUG (4.0" BECO) ENGINE OIL PRESSURE SENDER CHOCK BARS LOWER BREAKER PLATE FOR SKF WITH (4-POD) CAROUSEL UPPER RETAINER PLATE FOR SKF WITH (4-POD) CAROUSEL BIT SUB, 5.5" OD, 3 1/2 API X 4.0 BECO EXHAUST WRAP 120569 CAPSCREW, SOCKETHEAD - GR8 (1/2-13UNC) Adapter for Shock Sub - 5.5" OD HYDRAULIC SCHEMATIC (SEE SERVICE MANUAL FOR DRAWING) BIT BASKET - 4.5" THRU 7" HORSESHOE WRENCH - 5.5", 6" A-TOOL/DECK WRENCH JAW - 5.5" PIPE SEAL FOR 5.5" OD PIPE RACK INSERTS FOR 5.5" OD Clamp Die/Insert (1) each - 5.5" OD HOBO - Rotation Dies/inserts (2) each - 5.5" OD TACHOMETER, MAGNETIC PICKUP (5/8-18UNF) COMPRESSOR, HIGH PRESSURE AIR GAUGE COMPRESSOR, HIGH TEMPERATURE SENDER GAUGE C27 ENGINE UPGRADE FROM 800HP TO 875HP DUST COLLECTOR COVER (REQUIRED WITH NO DUST COLLECTOR) DUST COLLECTOR COVER PLATE HANDRAIL, LH - REAR CRITICAL FASTENER ID AND INSPECTION SCHEDULE (SEE SERVICE MANUAL FOR FASTENER IDENTIFICATION AND INSPECTION SCHEDULE) SKF CRITICAL FASTENER TORQUE VALUES (SEE SERVICE MANUAL FOR INFORMATION CONCERNING GENERAL AND CRITICAL FASTENERS)
89043 89044 25705 319152 400680 414062 414071 442015 431517 42823 437236 440857 75337 75367 79069 410608 87663 99744 99836 413271 52696 87210 434327 401222 433784 426868 1528396
SECT0 SHEET 1
1531271
BI012738
SECTION 1 - GENERAL LOCATOR / DECALS / FILTER ELEMENTS
DESCRIPTION FILTER ELEMENTS DECAL KIT, CAT YELLOW (MD6240) DECAL KIT (WARNING)
ASSEMBLY NO. 4298053 429758
SECT1 SHEET 1
SECT-PAGE 1-1 1-2 1-3
BI012738
FILTER ELEMENTS
QTY. U/M PART NO.
DESCRIPTION
SECT-PAGE ***** SECTION 2 *****
***** CAB ***** ***** AIR CONDITIONER ***** 1 1
EA EA
V012043 V009230
ELEMENT, AIR FILTER (WALL MOUNT UNIT - A/C-HEATER) ELEMENT, AIR CLEANER/BLOWER ASSEMBLY (A/C-HEATER)
2-18 2-16
***** SECTION 4 *****
1 1 1 2 2 1
2 2 2
1
1
1 1
EA EA EA EA EA EA
EA EA EA
EA
EA
EA EA
V012938 V013569 V012941 88249 88250 V014004
V007531 V007530 V014203
V009901
401857
65322 65320
*****ENGINE CAT27*****
4-1
Element, fuel/water separator Element, filter - fuel Element, filter - oil Element, cooling system w/drain & refill Element, cooling system w/o drain & refill ELEMENT, 10 micron (all replacement elements include seals)
4-1 4-1 4-1 4-1 4-1 4-13
*****ENGINE AIR CLEANER*****
4-16
ELEMENT, PRIMARY - AIR CLEANER ELEMENT, SAFETY - AIR CLEANER filter element gasket
4-17 4-17 4-17
*****ENGINE COOLER*****
4-36
VALVE, THERMOSTAT - ELEMENT
4-41
*****COMPRESSOR*****
4-28
ELEMENT, FILTER - HYDRAULIC - COMPRESSOR
4-29
*****COMPRESSOR AIR CLEANER*****
4-25
ELEMENT, PRIMARY - AIR CLEANER ELEMENT, SAFETY - AIR CLEANER
4-26 4-26
*****CHARGE FILTERS***** 1
EA
V011135
ELEMENT, CHARGE FILTER ***** SECTION 5 ***** ***** DUST CONTROL SYSTEM *****
0 0
EA EA
ELEMENT, FILTER - DUST COLLECTOR AIR LINE FILTER/REGULATOR ELEMENT Used on machines with dust collectors. ***** SECTION 7 ***** *****DRILLING TOOLS / ACCESSORIES***** 1-1 SHEET 1
4-55
BI012738
FILTER ELEMENTS
QTY. U/M PART NO. 1
EA
V011270
DESCRIPTION
SECT-PAGE
ELEMENT, FILTER - DRILL STEM LUBE
7-6
***** SECTION 8 *****
1 1 1 1 1
1
EA EA EA EA EA
EA
88594 88594 57311 V009111 V009112
441760
*****HYDRAULIC SYSTEM*****
8-17
ELEMENT, RESERVOIR - MAIN RETURN ELEMENT, RESERVOIR - CASE RETURN ELEMENT, RESERVOIR - PRESSURE/VACUUM (Req's 1 Seal) ELEMENT SEAL (Seal for Pressure/Vacuum Element above) Valve, Filter Assembly - Pressure/Vacuum
8-18 8-19 8-17 8-17 8-17
*****LOOP FILTERS*****
8-22
ELEMENT, LOOP FILTER Loop filters are optional.
8-23
1-1 SHEET 2
BI012738
DECAL KIT, CAT YELLOW (MD6240) ASSEMBLY 4298053 REVISION A
10
11
4 18
18
18
10
2
3
8 20
11
1 13
7
1-2 SHEET 1
21
18
6
BI012738
DECAL KIT, CAT YELLOW (MD6240) ASSEMBLY 4298053 REVISION A
14
16
17
16
15
1-2 SHEET 2
9 19
BI012738
DECAL KIT, CAT YELLOW (MD6240) ASSEMBLY 4298053 REVISION A
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
1 1 1 1 1 1 1 1 1 2 2 4 1 1 1 2 1 4 1 1 1
EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
4298053 44507 95144 95145 422855 79418 422856 337481 44506 44508 431213 431214 32447 4066033 4079537 4079536 4066035 4236000 409673 4136243 4136244 4136245
DESCRIPTION DECAL KIT, CAT YELLOW (MD6240) DECAL, DIESEL FUEL DECAL, HYDRAULIC FILTER - MAIN RETURN DECAL, HYDRAULIC FILTER - CASE RETURN DECAL, NOTICE - BATTERY DECAL, PLACARD - MAINTENANCE DECAL, NOTICE - COMPRESSOR NAMEPLATE - MADE IN U.S.A. DECAL, HYDRAULIC OIL - CLEAN DECAL, WATER - PROTECT FROM FREEZING DECAL, LOOP FILTER DECAL, CHARGE FILTER WALK, SAFETY, TYPE "B" DECAL, REAR (500 X 303) DECAL, MD6240 - RH HANDRAIL DECAL, MD6240 - LH HANDRAIL DECAL, TOWER (455 X 278) PLATE, PIN (STANDARD) DECAL, LIFT POINT DECAL, WATER - H2O DECAL, HYDRAULIC OIL DECAL, FUEL - DIESEL
1-2 SHEET 3
BI012738
DECAL KIT (WARNING) ASSEMBLY 429758 REVISION B
5 4
4 12
6
7
11
3
5
7
4
12
13
2
2 3
15 11 1 8 9
1-3 SHEET 1
10
BI012738
DECAL KIT (WARNING) ASSEMBLY 429758 REVISION B
12
3
2 12
14
4 10
13
1-3 SHEET 2
BI012738
DECAL KIT (WARNING) ASSEMBLY 429758 REVISION B
5 11
4
7 16
1-3 SHEET 3
BI012738
DECAL KIT (WARNING) ASSEMBLY 429758 REVISION B
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
1 2 2 5 2 1 2 1 1 1 1 2 2 2 1 1
EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
429758 429721 429718 429705 429738 429715 429717 429712 429722 429709 429714 429740 429710 429719 429720 429713 1711918
DESCRIPTION DECAL KIT (WARNING) DECAL - FALLING OBJECTS (WINCH) DECAL - FALLING OBJECTS (CAROUSEL) DECAL - ROTATING SHAFT DECAL - ROTATING FAN BLADE DECAL - FALLING MAST DECAL - HOT PRESSURIZED FLUID DECAL - CLIMBING RAISED MAST DECAL - MODIFICATION OR ALTERATION DECAL - HAZARDOUS VOLTAGE DECAL - RIDING ROTARY HEAD DECAL - BURST HAZARD DECAL - ROTATING PARTS DECAL - FALLING ROTARY HEAD DECAL - COMBUSTIBLE GAS DECAL - COMBUSTIBLE GAS - ETHER DECAL - EXPLOSION HAZARD - INTERNATIONAL
1-3 SHEET 4
BI012738
SECTION 2 - OPERATOR'S CAB
DESCRIPTION
ASSEMBLY NO.
CAB ASSEMBLY, SPLIT - STANDARD CAB WINDOW WIPER/WASHER INSTALLATION WINDSHIELD WIPER SYSTEM - 24 INCH HARNESS, WINDOW WIPER - RIGHT SIDE HARNESS, WINDOW WIPER - LEFT SIDE HARNESS, WINDOW WIPER - FRONT TO REAR JUMPER SEAT WITH ATTACHING HARDWARE PANEL / GAUGES (ENGINE) PANEL / GAUGES (HYDRAULIC) PANEL / SWITCHES (DRILL FUNCTIONS) CONTROL, MAST/JACKS INSULATION KIT, CAB - SPECIAL CAB HOSE PLUMBING CAB MODIFICATION, ELECTRIC HAND CONTROLS ROTARY OPERATOR'S SEAT SEAT BELT W/TETHER AND HARDWARE SEAT AIR ACCUMULATOR INSTALLATION GLASS INSTALLATION, CAB (TINTED) HEATER / AIR CONDITIONER ASSEMBLY HEATER / AIR CONDITIONER PACKAGE LIST AIR CLEANER ASSEMBLY (A/C-HEATER PRESSURIZER PACKAGE) CONDENSER, 24V WALL MOUNT UNIT W/ANGLE LOUVERS BLOWER ASSEMBLY (A/C-HEATER PRESSURIZER PACKAGE) HOSE KIT, AIR CONDITIONER HARNESS, CIRCUIT BREAKER - A/C WINDOW SHADE INSTALLATION (OPERATOR'S CAB)
SECT2 SHEET 1
1624761 4371627 4427735 1680124 1680125 1680126 89455 417220 412822 1496510 410208 439888 428864 423814 418652 418654 434457 428316 435130 425127 V009225 408321 V011833 V009211 441288 1680127 412768
SECT-PAGE 2-1 2-1A 2-1B 2-1C 2-1D 2-1E 2-2 2-3 2-4 2-5 2-6 2-7 2-8 2-9 2-10 2-11 2-12 2-13 2-14 2-15 2-16 2-17 2-18 2-19 2-20 2-20A 2-21
BI012738
CAB ASSEMBLY, SPLIT - STANDARD ASSEMBLY 1624761 REVISION G 43 44 10 14
23
37 22
15
19
17 53 102 18 53
36 17 53 40 12 53
100 101 46
79 81
48 54 7
99
20
49
62 63
6 1
36
78 78 78
78
32 16 78
2-1 SHEET 1
98
83
BI012738
CAB ASSEMBLY, SPLIT - STANDARD ASSEMBLY 1624761 REVISION G
10
98
34 33 31 5
52 53
41
11 64 52 53
13 21
32
13
16 2-1 SHEET 2
BI012738
CAB ASSEMBLY, SPLIT - STANDARD ASSEMBLY 1624761 REVISION G
45
49 52 53
45
49 52 53
36
80
103
9
29
8
30 27 27 26 8
27 25 27 24 27 26
28
2-1 SHEET 3
BI012738
CAB ASSEMBLY, SPLIT - STANDARD ASSEMBLY 1624761 REVISION G
47
2-1 SHEET 4
BI012738
CAB ASSEMBLY, SPLIT - STANDARD ASSEMBLY 1624761 REVISION G
72
72
60
68
60
72
72
72
60
72
72
72
72
68
68
72
60
60
60 60
58 46
50
55
60
22
68 71 14
57 60 58
59
46
37
44 71
61
19 69
61
43
72
72
61
44
61
12
68 71
72
60
71 72
72
71 72 71 72 71
103
72 71
77
72 71 72 71
2-1 SHEET 5
BI012738
CAB ASSEMBLY, SPLIT - STANDARD ASSEMBLY 1624761 REVISION G
ITEM QTY. U/M PART NO.
4 5 6 7 8 9 10 11 12 13
1 2 1 1 1 15 15 1 1 4 1 1 1 1 1 1 8
EA EA EA EA EA FT FT EA EA EA EA EA EA EA EA EA EA
1624761 410216 1671742 1671271 1671745 1671750 431493 400293 4371627 346748 6292 89455 417220 412822 1496510 416984 410208 354048
14 15 16 17
1 1 1 3
EA EA EA EA
57319 1496751 88650 440314
18
1
EA
440315
19 20 21 22 23 24 25 26 27 28 29
1 1 4 1 1 2 2 5 10 1 2
EA EA EA EA EA EA EA EA EA EA EA
433920 425402 5991 410602 65226 57914 57912 57913 57915 4245285 65226
30 31 32 33
1 1 1 2
EA EA EA EA
69681 319415 400668 43196-050
34 36 37 38 40 41 43
2 1 2 1 1 1 1
EA EA EA EA EA EA EA
43195 411638 30136 439888 4256564 412427 84076
1
DESCRIPTION CAB ASSEMBLY, SPLIT - STANDARD CAB - 2 PIECE - SKF cooler lock assembly plunger handle striker seal, rubber - cab door (left rear) seal, door - cab (front right) CAB WINDOW WIPER/WASHER INSTALLATION 160125 BULB -24 V NUT, LOCK (5/16-18UNC, ELASTIC COLLAR) JUMPER SEAT WITH ATTACHING HARDWARE PANEL / GAUGES (ENGINE) PANEL / GAUGES (HYDRAULIC) PANEL / SWITCHES (DRILL FUNCTIONS) BRACKET, THROTTLE CONTROL, MAST/JACKS 1417831 CAPSCREW,FLANGED - GR5 (3/8-16UNC, 0.750L) VALVE, RELIEF - REMOTE PILOT DECAL, CONTROL PANEL - LH PLUMBING GUARD CONTROLLER, SPRING CENTER - ELECTRIC JOYSTICK CONTROLLER, FRICTION LOCK - ELECTRIC JOYSTICK VALVE, SOLENOID LEVEL, BULLSEYE 120291 NUT, HEX - GR5 (3/8-16UNC) VALVE, HYDRAULIC - RELIEF SWITCH, TOGGLE - LIGHT BREAKER, CIRCUIT (5 AMP) BREAKER, CIRCUIT (50 AMP) BREAKER, CIRCUIT (15 AMP) CAP - CLEAR SILICONE DECAL, CIRCUIT BREAKER - CAB SWITCH, TOGGLE - LIGHT (ENVIRONMENTAL SEAL) BREAKER, CIRCUIT (10 AMP) 116200 LIGHT, DOME - IN COVER, SOLENOID - VALVE/RELAY SCREW, MACHINE - ROUND HEAD SLOT (10-32UNF, 0.750L) NUT, HEX (10-32UNF) BOX, JUNCTION - MODIFICATION 121529 ADAPTER, STRAIGHT INSULATION KIT, CAB - SPECIAL DECAL, CONTROL PANEL - RH DECAL - SELECTOR VALVE ADAPTER, STRAIGHT - SWIVEL 2-1 SHEET 6
SECT-PAGE
2-1A
2-2 2-3 2-4 2-5 2-6
2-7
BI012738
CAB ASSEMBLY, SPLIT - STANDARD ASSEMBLY 1624761 REVISION G
ITEM QTY. U/M PART NO. 44 45 46 47 48 49
2 2 2 6 1 7
EA EA EA EA EA EA
35475 47840 43481 350446 432407 42538
50 52 53 54
1 28 26 1
EA EA EA EA
45302 42624-050 6293 60666
55 56
1 4
EA EA
347072 42543
57 58 59 60 61 62 63 65 68 69 71 72 74 77 78 79 80 81 83
1 2 1 10 4 4 1 1 5 10 10 20 2 1 5 1 5 1 1
EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
414448 89243 37825 37819 37816 78138 306118 56439 41004-050 37827 45301 38723 31804 428864 340440 351359 407967 351363 351364
84 87 98 99 100 101 102 103
5 6 1 1 1 1 1 1 REF
EA EA EA EA EA EA EA EA
350471 77264 426233 419846 421341 421342 423814 434382 1450481
DESCRIPTION ADAPTER, 90 DEG RELAY, 24 V - IGNITION & LIGHTS INDICATOR, FILTER 5000479 SCREW, HEX (SELF-TAPPING) SWITCH, 2 POSITION - PUSH/PULL STOP 105129-050 CAPSCREW, HEX HEAD - GR5 (1/4-20UNC, 0.750L) ADAPTER, RUN TEE WASHER, FLAT (1/4, TYPE A) NUT, LOCK (1/4-20UNC, ELASTIC COLLAR) CONNECTOR, ELECTRICAL (1/2 MP X 3/8 ID INSULATED) 168437 SWITCH, PRESSURE 123699 CAPSCREW, HEX HEAD - GR5 (1/4-20UNC, 1.500L) SWITCH, PRESSURE ADAPTER, STRAIGHT ADAPTER, STRAIGHT 125747 ADAPTER, 90 DEG ADAPTER, 90 DEG CONNECTOR, WIRE - (1/4 STUD, 10/12 AWG) JB7202428 NAMEPLATE 152195 ADAPTER, HEX NUT CAP 120266 ADAPTER, STRAIGHT 167670 ADAPTER, STRAIGHT ADAPTER, 90 DEG - SWIVEL 120269 ADAPTER, 45 DEG ADAPTER, 90 DEG CAB HOSE PLUMBING RELAY - 24 V 5018377 LAMP, 24 V SEAL, KNOCKOUT 5018386-01 LAMP BASE INDICATING DIAL 5018386-02 LIGHT, LAMP (LENS - RED GLASS DIAL) 5000666 SOCKET, RELAY NUT, HEX - GR5 (8-32UNC, ZINC) ELECTRONICS BOARD - UFO PEDESTAL, SEAT LAMP ASSEMBLY - INDICATOR BULB - LIGHTING (24V) CAB MODIFICATION, ELECTRIC HAND CONTROLS DECAL - NUMBERS (CAB) FIELD RETROFIT KIT
2-1 SHEET 7
SECT-PAGE
2-8
2-9
BI012738
CAB WINDOW WIPER/WASHER INSTALLATION ASSEMBLY 4371627 REVISION B
10
13
10
21 15 14
21 15 14
2-1A SHEET 1
13
BI012738
CAB WINDOW WIPER/WASHER INSTALLATION ASSEMBLY 4371627 REVISION B
10
13
21 15 14
2-1A SHEET 2
BI012738
CAB WINDOW WIPER/WASHER INSTALLATION ASSEMBLY 4371627 REVISION B
2
17
11
12
17
2-1A SHEET 3
BI012738
CAB WINDOW WIPER/WASHER INSTALLATION ASSEMBLY 4371627 REVISION B
2-1A SHEET 4
BI012738
CAB WINDOW WIPER/WASHER INSTALLATION ASSEMBLY 4371627 REVISION B
ITEM QTY. U/M PART NO. 10
3
EA
4371627 4427735
11 12 13 14 15 16 17 18 19 20 21 22
3 1 3 6 6 1 6 1 1 1 3 3
EA EA EA EA EA EA EA EA EA EA EA EA
328990 69681 331939 42567 5989 1680123 42536 1680124 1680125 1680126 331942 96677
DESCRIPTION CAB WINDOW WIPER/WASHER INSTALLATION WINDSHIELD WIPER SYSTEM - 24 INCH (INCLUDES ITEMS 1 - 9) SWITCH, WIPER / WASHER CIRCUIT BREAKER COVER WELDMENT CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 0.500L) WASHER, LOCK (3/8, SPRING) HARNESS, WINDOW WIPER - REAR CAPSCREW, HEX HEAD - GR5 (1/4-20UNC, 0.500L) HARNESS, WINDOW WIPER - RIGHT SIDE HARNESS, WINDOW WIPER - LEFT SIDE HARNESS, WINDOW WIPER - FRONT TO REAR BAR, TAPPED LEVER, DRIVE-ARM ASSEMBLY
2-1A SHEET 5
SECT-PAGE 2-1B
2-1C 2-1D 2-1E
BI012738
WINDSHIELD WIPER SYSTEM - 24 INCH ASSEMBLY 4427735 REVISION -
18 17
1
21 4
3
6
22
7
5
9 8
10
11
12
19 20
16 24 15
26
14 13
25 23
2-1B SHEET 1
BI012738
WINDSHIELD WIPER SYSTEM - 24 INCH ASSEMBLY 4427735 REVISION -
ITEM 1-7&16 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
QTY. U/M PART NO. 1 1 3 1 2 2 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1
EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
4427735 V004859 ------------------V004860 V004861 V004862 V004863 V004864 V004865 V004866 V004867 V004868 V004869 ------342314 342317 430970 342312 342318 342320 342319 327750 342365
DESCRIPTION WINDSHIELD WIPER SYSTEM - 24 INCH WIPER/WASHER GROUP PART KIT NUT SCREW, FASTENING CONNECTING LINK WASHER, SPACING CLIP SPRING WASHER WASHER NUT CAP DRIVER, KNURLED NUT WASHER BRACKET SCREW WIPER MOTOR WASHER BOTTLE WIPER ARM PANTOGRAPH WIPER BLADE WIPER DRIVE ARM ADAPTER, WIRING HARNESS PANTOGRAPH ADAPTER WIPER PIVOT SHAFT GROMMET
2-1B SHEET 2
BI012738
HARNESS, WINDOW WIPER - RIGHT SIDE ASSEMBLY 1680124 REVISION -
2-1C SHEET 1
BI012738
HARNESS, WINDOW WIPER - RIGHT SIDE ASSEMBLY 1680124 REVISION -
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7
1 4 1 * 3 * *
EA EA EA FT EA FT FT
1680124 416866 416650 416869 344931 45265 330310 99333-050
8
*
FT
99335-050
9
*
FT
99331-050
10
*
FT
99299
DESCRIPTION HARNESS, WINDOW WIPER - RIGHT SIDE CONNECTOR, ELECTRICAL - RECEPTACLE - DT04-4P CONTACT, ELECTRICAL - GOLD PLATED - 16 PIN CONNECTOR, ELECTRICAL WEDGELOCK - 4 PIN - W4P LOOM 1/2" CORGTD SPLT NYLON (*SPECIFY LENGTH 7.333) LOOM 1/2" CORGTD SPLT NYLON HOSE, W/S WASHER NAPA NO. 60-465 (*SPECIFY LENGTH 10.333) WIRE, ELECT, SXL, 16GA, BLUE/YELLOW 50V (*SPECIFY LENGTH 8.167) WIRE, ELECT, SXL, 16GA, BLUE/PINK 50V (*SPECIFY LENGTH 8.167) WIRE, ELECT, SXL, 16GA, BLUE/WHITE 50V (*SPECIFY LENGTH 8.167) WIRE, ELECT, SXL, 16GA, BLACK 50V (*SPECIFY LENGTH 8.833)
2-1C SHEET 2
BI012738
HARNESS, WINDOW WIPER - LEFT SIDE ASSEMBLY 1680125 REVISION -
2-1D SHEET 1
BI012738
HARNESS, WINDOW WIPER - LEFT SIDE ASSEMBLY 1680125 REVISION -
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11
1 4 1 6 * 3 8 * * * *
EA EA EA FT FT EA FT FT FT FT FT
1680125 416866 416650 416869 344931 344930 45265 330310 88058 88061 88060 1719380
DESCRIPTION HARNESS, WINDOW WIPER - LEFT SIDE CONNECTOR, ELECTRICAL - RECEPTACLE - DT04-4P CONTACT, ELECTRICAL - GOLD PLATED - 16 PIN CONNECTOR, ELECTRICAL WEDGELOCK - 4 PIN - W4P LOOM 1/2" CORGTD SPLT NYLON (*SPECIFY LENGTH 7.333) LOOM 3/8" CORGTD SPLT NYLON (*SPECIFY LENGTH 2.333) DISC, FTAB - 16/14AWG - INSUL - SLD HOSE, W/S WASHER WIRE, 16GA, TFFN VIOLET/YELLOW (*SPECIFY LENGTH 9.500) WIRE, 16GA, TFFN VIOLET/WHITE (*SPECIFY LENGTH 9.500) WIRE, 16GA, TFFN VIOLET/BLUE (*SPECIFY LENGTH 9.500) WIRE, 16GA, TFFN BLACK (*SPECIFY LENGTH 10.083)
2-1D SHEET 2
BI012738
HARNESS, WINDOW WIPER - FRONT TO REAR ASSEMBLY 1680126 REVISION A
19
2-1E SHEET 1
19
BI012738
HARNESS, WINDOW WIPER - FRONT TO REAR ASSEMBLY 1680126 REVISION A
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
1 1 4 3 1 1 11 11 * 6 * * * 15 * * * * 2
EA EA EA EA EA EA FT FT FT EA FT FT FT FT FT FT FT FT EA
1680126 416867 416868 416651 416650 416862 416865 4226869 418745 344930 45265 4285748 4285820 1721759 1719380 88017 88020 88019 330310 4367022
DESCRIPTION HARNESS, WINDOW WIPER - FRONT TO REAR CONNECTOR, ELECTRICAL - PLUG - 4 PIN-DT06-4S CONNECTOR, ELECTRICAL, WEDGELOCK -SOCKET, W4S CONTACT, ELECTRICAL - GOLD PLATED - 16 SOCK CONTACT, ELECTRICAL - GOLD PLATED - 16 PIN CONNECTOR, ELECTRICAL - RECEPTACLE - DT04-3P CONNECTOR, ELECTRICAL WEDGELOCK - RECEPTACLE,W3P CONDUIT, PMA FLEX - 3/8 CONDUIT, PMA FLEX - 3/4" LOOM 3/8" CORGTD SPLT NYLON (*SPECIFY LENGTH 6.333) DISC, FTAB-16/14AWG - .032X.250 - INSUL - SLD WIRE, 16GA - TFFN PINK/BLACK (*SPECIFY LENGTH 14.917) WIRE, 16GA - TFFN PINK/YELLOW (*SPECIFY LENGTH 14.917) WIRE, 16GA - TFFN PINK/BLUE (*SPECIFY LENGTH 14.917) WIRE, 16GA - TFFN BLACK WIRE, 16GA - TFFN YELLOW/BLACK (*SPECIFY LENGTH 14.917) WIRE, 16GA - TFFN YELLOW/GREEN (*SPECIFY LENGTH 14.917) WIRE, 16GA - TFFN YELLOW/RED (*SPECIFY LENGTH 14.917) HOSE, W/S WASHER NAPA NO. 60-465 (*SPECIFY LENGTH 14.333) FITTING, 3/16 BARB x 3/16 BARB, BRASS
2-1E SHEET 2
BI012738
JUMPER SEAT WITH ATTACHING HARDWARE ASSEMBLY 89455 REVISION G
1 1
1
2-2 SHEET 1
BI012738
JUMPER SEAT WITH ATTACHING HARDWARE ASSEMBLY 89455 REVISION G
3
2
1
3
2
2-2 SHEET 2
BI012738
JUMPER SEAT WITH ATTACHING HARDWARE ASSEMBLY 89455 REVISION G
ITEM QTY. U/M PART NO. 1 2 3
1 4 4
EA EA EA
89455 85768 42570 16083
DESCRIPTION JUMPER SEAT WITH ATTACHING HARDWARE SEAT, JUMPER CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 1.000L) WASHER, FLAT
2-2 SHEET 3
BI012738
PANEL / GAUGES (ENGINE) ASSEMBLY 417220 REVISION D
14
14 13
14
12
8
8
8
17
1
2
3
6
11 6
9 16
10
4
5
7
8
8
15
14
2-3 SHEET 1
BI012738
PANEL / GAUGES (ENGINE) ASSEMBLY 417220 REVISION D
ITEM QTY. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
1 1 1 1 1 2 1 5 1 2 1 1 1 1 4 1 1 1
U/M EA EA EA EA EA EA EA EA EA GAUGE EA EA EA EA EA EA EA EA EA
PART NO. 417220 440387 319147 319145 96193 319151 96192 96194 335245 401081 42259 16864 86463 319152 319153 319240 335243 83700 403689
DESCRIPTION PANEL / GAUGES (ENGINE) GAUGE, OIL TEMPERATURE (COMPRESSOR) GAUGE, WATER TEMPERATURE GAUGE, OIL PRESSURE GAUGE, FUEL - 12 V GAUGE, VOLTMETER - (20-32 VDC) GAUGE, HOURMETER 12/24 V TACHOMETER, 12/24 V LIGHT KIT, GAUGE - INSTRUMENT Light Bulb (Included with Item 8) SWITCH, PUSHBUTTON - ENGINE START SWITCH, KEY IGNITION DECAL, ENGINE GAUGE PANEL SENDER, GAUGE - OIL PRESSURE TRANSMITTER, TEMPERATURE RESISTOR, GAUGE LIGHT, INSTRUMENT - 24 VDC PLUG, PLASTIC RELAY, 24 VDC - SPDT
2-3 SHEET 2
BI012738
PANEL / GAUGES (HYDRAULIC) ASSEMBLY 412822 REVISION D
5
4
3
2
1
2
3
4
1
7
4
3
2
2
3
4
6
2-4 SHEET 1
BI012738
PANEL / GAUGES (HYDRAULIC) ASSEMBLY 412822 REVISION D
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7
2 12 12 12 1 1 1
EA EA EA EA EA EA EA
412822 33985 59589 59590 77858 411699 325862 ---------
DESCRIPTION PANEL / GAUGES (HYDRAULIC) GAUGE, ROTARY/LT TRACK SCREW, MACH - RD HD SLOT NUT, HEX WASHER, LOCK DECAL, DRILL GAUGE PANEL GAUGE, AUX HYDR PRESS & PULLDOWN/RT TRACK GAUGE, AIR PRESSURE (See Compressor Group Sect 4)
2-4 SHEET 2
BI012738
PANEL / SWITCHES (DRILL FUNCTIONS) ASSEMBLY 1496510 REVISION A
1
5
2
4 2
3
1
7 2
1
2-5 SHEET 1
BI012738
PANEL / SWITCHES (DRILL FUNCTIONS) ASSEMBLY 1496510 REVISION A
ITEM QTY. U/M PART NO. 1 2 3 4 5 7 8 9
11 6 1 1 1 1 1 1
EA EA EA EA EA EA EA EA
1496510 66425 65226 66424 1496509 407791 340997 416873 416874
DESCRIPTION PANEL / SWITCHES (DRILL FUNCTIONS) SWITCH, TOGGLE - 3 POSITION SWITCH, TOGGLE SWITCH, TOGGLE - 3 POSITION DECAL, FUNCTION SWITCH PANEL SWITCH, TOGGLE SWITCH, TOGGLE ON / OFF LAMP, RED LAMP, GREEN
2-5 SHEET 2
BI012738
CONTROL, MAST/JACKS PART OF ASSEMBLY 410208 REVISION -
3 2
1
4
5
2-6 SHEET 1
BI012738
CONTROL, MAST/JACKS PART OF ASSEMBLY 410208 REVISION -
ITEM QTY.
U/M
PART NO.
DESCRIPTION
NOTE: ONE SECTION SHOWN
1 2 3 4 5 6
1 1 1 1 1 1
EA. SECT. EA. SECT. EA. SECT. EA. SECT. EA. SECT. EA. SECT.
410208 V004555 V004556 V004557 V004820 V004558 86237
CONTROL, MAST/JACKS LEVER BELLOWS GRIP LEVER KIT PLUNGER KIT (Includes seal, plunger guide, o ring & plunger) SEAL KIT (Not Shown)
2-6 SHEET 2
BI012738
INSULATION KIT, CAB - SPECIAL ASSEMBLY 439888 REVISION -
ITEM QTY. U/M PART NO. 1 2 3 4
7 1 1 1
EA GAL EA EA
439888 439568 43620 410934 410933
DESCRIPTION INSULATION KIT, CAB - SPECIAL INSULATION, SOUND - CAB ADHESIVE FLOOR MAT ACOUSTICAL FLOOR MAT ACOUSTICAL
2-7 SHEET 1
BI012738
CAB HOSE PLUMBING ASSEMBLY 428864 REVISION C
11
6
1
9
3
8 2 6
10 2 2 7
7
5
4
4
2-8 SHEET 1
BI012738
CAB HOSE PLUMBING ASSEMBLY 428864 REVISION C
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11
1 3 1 2 1 2 8 1 1 1 1
EA EA EA EA EA EA EA EA EA EA EA
428864 408024 404442 408901 411658 407945 404381 407690 411662 405567 404358 1482033
DESCRIPTION CAB HOSE PLUMBING HOSE ASSEMBLY (JCAF310-04-32) HOSE ASSEMBLY (JCAF310-04-39) HOSE ASSEMBLY (JCBF310-04-38) HOSE ASSEMBLY (JCBF310-04-34) HOSE ASSEMBLY (JCAF211-04-31) HOSE ASSEMBLY (JCAF211-04-36) HOSE ASSEMBLY (JCBF211-04-28) HOSE ASSEMBLY (JCBF211-04-22) HOSE ASSEMBLY (JCAF310-04-27) HOSE ASSEMBLY (JCAF310-04-20) HOSE ASSEMBLY (JCAF310-04-170)
2-8 SHEET 2
BI012738
CAB MODIFICATION, ELECTRIC HAND CONTROLS ASSEMBLY 423814 REVISION C
2
5
6 7
2-9 SHEET 1
BI012738
CAB MODIFICATION, ELECTRIC HAND CONTROLS ASSEMBLY 423814 REVISION C
ITEM QTY. U/M PART NO. 2 5 6 7
1 4 4 4
EA EA EA EA
423814 423812 354051 42624 350333
DESCRIPTION CAB MODIFICATION, ELECTRIC HAND CONTROLS DECAL 75LM54 CAPSCREW, FLANGED - GR5 (1/4-20UNC, 0.625L) WASHER, FLAT (1/4, TYPE A) 50AW23 NUT, WELD
2-9 SHEET 2
BI012738
ROTARY OPERATOR'S SEAT ASSEMBLY 418652 REVISION C
6
1
2
5 3
2-10 SHEET 1
BI012738
ROTARY OPERATOR'S SEAT ASSEMBLY 418652 REVISION C
ITEM QTY. U/M PART NO. 1 2 3 4 5 6
1 1 1 1 1 1
EA EA EA EA EA EA
418652 V009351 V009352 V009353 418654 418655 418653
DESCRIPTION ROTARY OPERATOR'S SEAT VINYL SEAT ARMREST KIT SWIVEL W/SLIDE SET SEAT BELT W/TETHER AND HARDWARE RISER FOR SEAT HEADREST FOR SEAT
2-10 SHEET 2
SECT-PAGE
2-11
BI012738
SEAT BELT W/TETHER AND HARDWARE ASSEMBLY 418654 REVISION A
2-11 SHEET 1
BI012738
SEAT BELT W/TETHER AND HARDWARE ASSEMBLY 418654 REVISION A
2-11 SHEET 2
BI012738
SEAT BELT W/TETHER AND HARDWARE ASSEMBLY 418654 REVISION A
ITEM QTY. U/M PART NO. 1
1
EA
418654 418654
DESCRIPTION SEAT BELT W/TETHER AND HARDWARE SEAT BELT W/TETHER AND HARDWARE
2-11 SHEET 3
BI012738
SEAT AIR ACCUMULATOR INSTALLATION ASSEMBLY 434457 REVISION F
1 6 5
7 3
4 2
2-12 SHEET 1
BI012738
SEAT AIR ACCUMULATOR INSTALLATION ASSEMBLY 434457 REVISION F
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7
1 1 1 1 4 4 1
EA EA EA EA EA EA EA
434457 434458 354235 305768 31395 20998 5989 438603
DESCRIPTION SEAT AIR ACCUMULATOR INSTALLATION SEAT, AIR ACCUMULATOR KIT DRAIN, COCK (1/4) ADAPTER, 90 DEG ADAPTER, STRAIGHT CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 0.750L) WASHER, LOCK (3/8, SPRING) HOSE ASSEMBLY (JCAM2T-04-36)
2-12 SHEET 2
BI012738
GLASS INSTALLATION, CAB (TINTED) ASSEMBLY 428316 REVISION A
5
8
6
7 1
8
8
1
8
8
2
8
9
8
8 1
3
4 2-13 SHEET 1
8
8
BI012738
GLASS INSTALLATION, CAB (TINTED) ASSEMBLY 428316 REVISION A
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9
3 1 1 1 1 1 1 87 1
EA EA EA EA EA EA EA FT EA
428316 428317 428318 428319 428320 428321 428322 428323 427115 4436288
DESCRIPTION GLASS INSTALLATION, CAB (TINTED) GLASS (1/4 X 27 1/4 X 35 1/4) GLASS (1/4 X 14 1/4 X 35 1/4) GLASS (1/4 X 24 1/4 X 27 1/4) GLASS (1/4 X 14 1/4 X 22 1/4) GLASS (1/4 X 35 1/4 X 37 1/4) GLASS (1/4 X 18 1/4 X 37 1/4) GLASS (1/4 X 18 1/4 X 20 1/4) GASKET, RUBBER (Specify Length needed) GLASS (1/4 X 14 29/32 X 35 1/4)
2-13 SHEET 2
BI012738
HEATER / AIR CONDITIONER INSTALLATION ASSEMBLY 435130 REVISION H
1 1 39 33
39
1 1
1
33 39 37 1
5
2-14 SHEET 1
12 13
12 13
BI012738
HEATER / AIR CONDITIONER INSTALLATION ASSEMBLY 435130 REVISION H
1
10 11 12 14 33 39 47 29
2-14 SHEET 2
BI012738
HEATER / AIR CONDITIONER INSTALLATION ASSEMBLY 435130 REVISION H
9 12 13
7 12 13
12 13
7 12 13
2-14 SHEET 3
BI012738
HEATER / AIR CONDITIONER INSTALLATION ASSEMBLY 435130 REVISION H
18 16 4
19 15 12 1 15 12
15 12 17
19 17
2 19 17 12
4 16 18
18 16 4
17 15 19 17 15 12 1
1 2
17 19 17 12
17
19 17 15 12 17 15 2
2-14 SHEET 4
BI012738
HEATER / AIR CONDITIONER INSTALLATION ASSEMBLY 435130 REVISION H
22
22
2-14 SHEET 5
BI012738
HEATER / AIR CONDITIONER INSTALLATION ASSEMBLY 435130 REVISION H
2-14 SHEET 6
BI012738
HEATER / AIR CONDITIONER INSTALLATION ASSEMBLY 435130 REVISION H
3
3
3 3
3
2-14 SHEET 7
BI012738
HEATER / AIR CONDITIONER INSTALLATION ASSEMBLY 435130 REVISION H
ITEM QTY. U/M PART NO. 1 2 3 4 7 9 10 11 12 13 14 15 16 17 18 19 22 29 30 33 37 39 41 42 47 48 49
1 2 1 1 1 1 12 12 24 14 12 5 4 14 4 4 2 4 40 1 4 2 2 1 3 5 3
EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA FT EA EA EA EA EA EA EA EA
435130 425127 435123 441288 435103 434892 4266000 56006 7972 5989 42567 43052 42575 5977 16083 5975 5991 57915 347037 30211 426174 8268 426306 320176 1680127 7972 320354 16083
DESCRIPTION HEATER / AIR CONDITIONER INSTALLATION HEATER / AIR CONDITIONER PACKAGE LIST V-BELT AIR CONDITIONER HOSE KIT BRACKET - A/C AIR COMPRESSOR GUARD, BELT MOUNT, GUARD - A/C COMPRESSOR WASHER, FLAT (3/8, HARDENED) NUT, LOCK (3/8-16UNC, ELASTIC COLLAR) WASHER, LOCK (3/8, SPRING) CAPSCREW, HEXHEAD - GR5 (3/8-16UNC, 0.500L) CAPSCREW, HEXHEAD - GR5 (3/8-16UNC, 0.875L) CAPSCREW, HEXHEAD - GR5 (3/8-16UNC, 1.750L) CAPSCREW, HEXHEAD - GR5 (1/2-13UNC, 1.250L) WASHER, FLAT (3/8, TYPE A) WASHER, LOCK (1/2, SPRING) NUT, HEX - GR5 (3/8-16UNC) SEAL, RESET BUTTON - CIRCUIT BREAKER STUD, WELD HOSE, HEATER INSULATION, A/C UNIT - MOUNT CAPSCREW, HEXHEAD - GR5 (7/16-14UNC, 1.000L) SPACER, MOUNT - A/C HEATER - INSIDE CAB COUPLING, PIPE (1/2") HARNESS, CIRCUIT BREAKER - A/C NUT, LOCK (3/8-16UNC, ELASTIC COLLAR) 123091 CLAMP, HOSE WASHER, FLAT (3/8, TYPE A)
2-14 SHEET 8
SECT-PAGE 2-15 2-20
2-20A
BI012738
HEATER / AIR CONDITIONER PACKAGE LIST ASSEMBLY 425127 REVISION C
ITEM QTY. U/M PART NO. 1
1
EA
425127 V009225
2 3 4 5
1 2 1 1
EA EA EA EA
408321 401256 V011833 V009211
6
1
EA
V009235
7
2
EA
16894
8 9 10 11 12 13 14 15
1 1 2
EA EA EA
2 2 2 1
EA EA EA EA
401255 ------V003843 V004501 V004502 V004503 V004504 441268
16
1
EA
441269
17
1
EA
441270
DESCRIPTION HEATER / AIR CONDITIONER PACKAGE LIST AIR CLEANER ASSEMBLY (A/C-HEATER PRESSURIZER PACKAGE) CONDENSER, 24V MOUNT KIT, CONDENSER SHOCK WALL MOUNT UNIT W/ANGLE LOUVERS BLOWER ASSEMBLY (A/C-HEATER PRESSURIZER PACKAGE) HOSE, FLEX - 3 INCH x 30 INCH LONG (Blower to Cab Wall Unit) CLAMP, HOSE - 1 7/8 - 3 3/4 INCH (Blower/Cab Wall Unit) COMPRESSOR ASSEMBLY ADAPTER, AIR OUTLET WELDMENT (REF) CHECK VALVE DRAIN HOSE - 1 @ 3 FT LONG. (Specify Length) O-RING (NO. 6) O-RING (NO. 8) O-RING (NO. 10) FITTING - SERVICE PORT (to be installed on compressor by vendor) FITTING - SERVICE PORT (to be installed on compressor by vendor) PLATE, HOLD DOWN (to be installed on compressor by vendor)
2-15 SHEET 1
SECT-PAGE 2-16 2-17 2-18 2-19
BI012738
AIR CLEANER ASSEMBLY (A/C-HEATER PRESSURIZER PACKAGE) ASSEMBLY V009225 REVISION -
9
10
1
2 3
4
5 6 7
8
2-16 SHEET 1
BI012738
AIR CLEANER ASSEMBLY (A/C-HEATER PRESSURIZER PACKAGE) ASSEMBLY V009225 REVISION -
ITEM QTY. U/M PART NO.
DESCRIPTION NOTE: V009225 DOES NOT INCLUDE ITEMS 9 AND 10
9
1 1 1 1 1 1 1 1 1 1 1
EA EA EA EA EA EA EA EA EA EA EA
V009225 ------58987 V009228 V009230 V009232 V009231 V009227 V012558 V009229 43622 V009236
10
1
EA
16895
1 2 3 4 5 6 7 8
AIR CLEANER ASSEMBLY (A/C-HEATER PRESSURIZER PACKAGE) AIR CLEANER BODY GASKET, BODY OR CUP CLAMP ELEMENT, PRIMARY - EXTENDED LIFE GASKET WASHER WING BOLT BAFFLE, METAL DUST CUP DUST CUP W/VACUATOR VALVE - VERT (Optional - Not Shown) Vacuator Valve (Rubber) - Not Shown HOOD (NOTE: Not included w/assembly V009225 - Must order Separately) CLAMP (NOTE: Not included w/assembly V009225 - Must order Separately)
2-16 SHEET 2
BI012738
CONDENSER, 24V ASSEMBLY 408321 REVISION -
26 16
24
13
2
15 23 25
1
27
10 4 5
22
6
7 19 20
8
2-17 SHEET 1
12
21
BI012738
CONDENSER, 24V ASSEMBLY 408321 REVISION -
ITEM QTY. U/M PART NO. 1 2 4 5 6 7 8 10 12 13 15 16 19 20 21 22 23 24 25 26 27
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2
EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
408321 V001504 V001509 V003290 V003291 V003292 V003293 V003294 V001529 V001532 V001511 V001510 V001512 V001505 V001506 V003295 V011308 V001534 V003297 V001513 V001508 V001517
DESCRIPTION CONDENSER, 24V HOUSING ASSEMBLY CONDENSER ASSEMBLY MOTOR, 24V FAN DIODE FITTING BRACKET ASSEMBLY GUARD, FAN CLAMP, HOSE, SINGLE RELAY, 24V HOSE ASSEMBLY HOSE ASSEMBLY HOSE ASSEMBLY BRACKET, MOUNTING BRACKET, MOUNTING MOUNT, MOTOR RETAINER, MOTOR BINARY SWITCH ASSEMBLY RECEIVER DRIER MOISTURE INDICATOR BRACKET, DRIER RETAINER ASSEMBLY, RUBBER HANDLE
2-17 SHEET 2
BI012738
WALL MOUNT UNIT W/ANGLE LOUVERS ASSEMBLY V011833 REVISION -
23 24 18 19 20
21
25 22 26 14 4 9
5 3 2
6 7
1 10 17
8 16
12 13
15
2-18 SHEET 1
11
BI012738
WALL MOUNT UNIT W/ANGLE LOUVERS ASSEMBLY V011833 REVISION -
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 13 14 15 16 17 19 20 21 22 24 25 26
1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 4 2 1 1 2 2
EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
V011833 V012033 V012034 V011325 V012035 V012036 V012037 V012038 V012051 V012052 V012039 V012040 V012041 V011329 V012042 V011328 V012043 V012044 V012045 V012046 V012047 V012048 V012049 V012050 V014809
DESCRIPTION WALL MOUNT UNIT W/ANGLE LOUVERS HOUSING ASSEMBLY COVER ASSEMBLY, CORE THERMOSTAT RETAINER, CORE RETAINER, MOTOR HEATER CORE ASSEMBLY EVAPORATOR CORE ASSEMBLY BLOWER ASSEMBLY BLOWER ASSEMBLY ENTRY RING BLOWER WHEEL MOTOR, 24 V RESISTOR, SPEED CONTROL VALVE, WATER - CABLE OPERATED VALVE, EXPANSION ELEMENT, AIR FILTER PLENUM ASSEMBLY, CONTROL PANEL - 24V WRAP ASSEMBLY, PLENUM AIR DIFFUSER ASSEMBLY ROTARY ACTUATOR ASSEMBLY SWITCH, MODE - OFF/ON/ON - 24V SWITCH, RCKR - FAN - ON/ON/ON KNOB, CONTROL - DEEP RECESS CABLE, CONTROL - FOR WATER VALVE AND FRESH AIR DUCT (NOT SHOWN)
2-18 SHEET 2
BI012738
BLOWER ASSEMBLY (A/C-HEATER PRESSURIZER PACKAGE) ASSEMBLY V009211 REVISION -
1 4 11 10
2 3
5 6
9
7 12
14 8
2-19 SHEET 1
BI012738
BLOWER ASSEMBLY (A/C-HEATER PRESSURIZER PACKAGE) ASSEMBLY V009211 REVISION -
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 14
1 1 8 1 1 1 1 2 1 1 1 1 1
EA EA EA EA EA EA EA EA EA EA EA EA EA
V009211 V009212 V009213 V009214 V009215 V009216 V009217 V009221 V009218 V009219 V009220 ------V009222 V009223
DESCRIPTION BLOWER ASSEMBLY (A/C-HEATER PRESSURIZER PACKAGE) BLOWER HOUSING ASSEMBLY MOUNT ASSEMBLY, MOTOR (See Note) SCREW, METRIC BLOWER WHEEL (STEEL) CLAMP, MOTOR MOTOR, 24V SEALANT, HEAT RESISTANT (See Note) NUT CLAMP, BLOWER MOUNT MOUNT ASSEMBLY, BLOWER (See Note) LABEL, QUALITY AUDITED GASKET, ENTRY RING GASKET, PRESSURIZER - MOTOR NOTE: Apply heat resistant sealant (Part No. V009221) around 5.38 dia hole on blower housing assembly (both sides) prior to screwing on item 2 motor mount assembly & item 10 blower mount assembly.
2-19 SHEET 2
BI012738
AIR CONDITIONER HOSE KIT ASSEMBLY 441288 REVISION -
1
2
3
4
5
2-20 SHEET 1
BI012738
AIR CONDITIONER HOSE KIT ASSEMBLY 441288 REVISION -
ITEM QTY. U/M PART NO. 1 2 3 4 5
1 1 1 1 1
EA EA EA EA EA
441288 426322 426323 441271 441272 426326
DESCRIPTION AIR CONDITIONER HOSE KIT HOSE ASSEMBLY (5/16 x 44) - INSIDE CAB, A/C UNIT HOSE ASSEMBLY (1/2 x 44) - INSIDE CAB, A/C UNIT HOSE ASSEMBLY (1/2 x 369) - A/C/HEATER UNIT HOSE ASSEMBLY (13/32 x 330) - A/C/HEATER UNIT HOSE ASSEMBLY (5/16 x 222) - CAB A/C
2-20 SHEET 2
BI012738
HARNESS, CIRCUIT BREAKER - A/C ASSEMBLY 1680127 REVISION -
6
7
2-20A SHEET 1
BI012738
HARNESS, CIRCUIT BREAKER - A/C ASSEMBLY 1680127 REVISION -
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9
* * 5 * 1 1 1 1 3
FT FT FT FT EA EA EA EA EA
1680127 76164 35675 344930 344929 57913 69681 45251 17445781 17446280
DESCRIPTION HARNESS, CIRCUIT BREAKER - A/C WIRE, 12GA - THHN RED (*Specify length 9.917) WIRE, #14 AWG, MTW, RED STRANDED (*Specify length 7.083) LOOM 3/8" CORGTD SPLIT NYLON LOOM, CORGTD SPLIT NYLON, .25 ID (*Specify length 1.750) BREAKER, CIRCUIT, SINGLE POLL 15 AMP BREAKER, CIRCUIT 10 AMP TERM, RING - 12/10 AWG - 5/16 STUD - INSUL - SLDR TERM, RING - 16/14 AWG - 5/16 STUD - INSUL - SLDR TERM, RING - 12/10 AWG - 5/16 STUD - INSUL - SLDR
2-20A SHEET 2
BI012738
WINDOW SHADE INSTALLATION (OPERATOR'S CAB) ASSEMBLY 412768 REVISION B
6
6
6 6
1
1 3
2 6
6
1
4
6
6
6
6
2-21 SHEET 1
BI012738
WINDOW SHADE INSTALLATION (OPERATOR'S CAB) ASSEMBLY 412768 REVISION B
ITEM QTY. U/M PART NO. 1 2 3 4 6
3 1 1 1 24
EA EA EA EA EA
412768 412745 412743 412744 412763 319912
DESCRIPTION WINDOW SHADE INSTALLATION (OPERATOR'S CAB) SHADE, WINDOW - 29 X 36 SHADE, WINDOW - 29 X 25 SHADE, WINDOW - 16 X 36 SHADE, WINDOW - 37 X 38 SCREW, MACHINE - ROUND HEAD SLOT
2-21 SHEET 2
BI012738
SECTION 3 - MAINFRAME / CRAWLER
DESCRIPTION
ASSEMBLY NO.
MAINFRAME / CRAWLER ASSEMBLY UNDERCARRIAGE ASSEMBLY IDLER ASSEMBLY W/SLIDE BAR FINAL DRIVE ASSEMBLY WITH MOTOR, TRACK SPRING GROUP - UNDERCARRIAGE ROCK GUARD COMPLETE (FRONT AND REAR) ROCK GUARD COMPLETE (MIDDLE) TRACK ASSEMBLY W/SHOES, 55 LINKS TRACK CHAIN ASSEMBLY MAINFRAME WELDMENT FLOOR COVERING DUST SEALS CYLINDER, MAST ELEVATE MANIFOLD INSTALLATION, SUCTION VALVE ASSEMBLY W/ATTACHMENTS, SELECTOR DIVERTER VALVE ASSEMBLY (2 POS/6 WAY) MANIFOLD W/ATTACHMENTS (RETURN) MANIFOLD W/ATTACHMENTS (CASE DRAIN) MANIFOLD, PRESSURE W/ATTACHMENTS VALVE ASSEMBLY, JACKS/MAST CONTROL W/ATTACHMENTS VALVE ASSEMBLY, JACKS/MAST CONTROL LESS ATTACHMENTS VALVE ASSEMBLY W/ATTACHMENTS, VIEWING DR/DUST CURT/MAIN AIR VALVE ASSEMBLY LESS ATTACHMENTS, VIEWING DR/DUST CURT/MAIN AIR HARNESS, CONNECTOR - LIGHTED VALVE ASSEMBLY, DUST COLLECTOR/WATER INJECTION W/ATTACHMENTS VALVE ASSEMBLY, DUST COLLECTOR/WATER INJECTION LESS ATTACHMENTS VALVE ASSEMBLY W/ATTACHMENTS, RELIEF - VENTED - PILOT OPERATED PILOT CONTROL MANIFOLD ASSEMBLY VALVE ASSEMBLY, SELECTOR PULLDOWN VALVE ASSEMBLY - BRAKE SOLENOID FUEL TANK INSTALLATION JACK CYLINDER ASSEMBLY - 60" CYLINDER ASSEMBLY, JACK VIEWING HATCH, DRILL DECK HYDRAULIC CYLINDER VIEWING HATCH PLUMBING
SECT3 SHEET 1
SECT-PAGE
1530788 1510328 V007359 V012684 1528462 1509250 1509252 1528441 1509119 432850 410771 415913 416568 435479 84242 411957 434216 428917 1522945 437664 416698
3-1 3-2 3-3 3-4 3-4A 3-5 3-6 3-7 3-8 3-9 3-10 3-11 3-12 3-13 3-14 3-15 3-16 3-17 3-18 3-19 3-20
416699
3-21
1511107 411582
3-21A 3-22
410089
3-23
428764
3-24
426787 4086602 433410 416077 1510327 1499027 431252 439628 432029
3-25 3-26 3-27 3-28 3-29 3-30 3-31 3-32 3-33
BI012738
MAINFRAME / CRAWLER ASSEMBLY ASSEMBLY 1530788 REVISION H
58 66
83 10
11
81 94 95
81 83 58
29 27
8
62 26
90
2
26
25
62
49
94 95
57
21 95 94
19
20
12 6
67 11 15 52 59
58
67
81 83
4 54 60 2 68
32
32
69 70
23
71
55
1
60
3-1 SHEET 1
BI012738
MAINFRAME / CRAWLER ASSEMBLY ASSEMBLY 1530788 REVISION H
9
10
58
58
81 83
81 83
17 28 61 17 28 61
17 28 61
52 58 64
52 58 64 10
3-1 SHEET 2
52 58 64
17 28 61
52 58 64 11
BI012738
MAINFRAME / CRAWLER ASSEMBLY ASSEMBLY 1530788 REVISION H
15 29 33
46
6
6
38
38
46
16 29 33
43 22 51 63
18 14
32
32 59 103
53 59
32 13
53 59
113
3
104105
52 58 64
52 58 64
9 68 69 70 71 9 3-1 SHEET 3
BI012738
MAINFRAME / CRAWLER ASSEMBLY ASSEMBLY 1530788 REVISION H
113
42 45 39
44
39
43 34 35
77
77
36
36
114
114
115
115
116
116
40 37
37 40
3-1 SHEET 4
BI012738
MAINFRAME / CRAWLER ASSEMBLY ASSEMBLY 1530788 REVISION H
19
19 24 50 62 30 47 56
31 48 56
20
65
98
99 100 21 93
7
25 49 57
27 78
78
78
3-1 SHEET 5
BI012738
MAINFRAME / CRAWLER ASSEMBLY ASSEMBLY 1530788 REVISION H
6 4
3-1 SHEET 6
BI012738
MAINFRAME / CRAWLER ASSEMBLY ASSEMBLY 1530788 REVISION H
110
112
106 107
111
52 64
109
3-1 SHEET 7
BI012738
MAINFRAME / CRAWLER ASSEMBLY ASSEMBLY 1530788 REVISION H
3-1 SHEET 8
BI012738
MAINFRAME / CRAWLER ASSEMBLY ASSEMBLY 1530788 REVISION H
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
1 1 1 1 1 2 1 1 1 1 2 1 1 2 2 2 6 2 2 1 1 4 2 1 1
EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
1530788 1510328 432850 406684 425743 410771 415913 416568 435479 70048 87199 87198 434319 410565 84509 4325352 4318108 81025 63598 416165 411957 434216 84513 416166 428917 1522945
26 27 28 29 30
2 2 3 8 1
EA EA FT EA EA
326084 4144171 77784 4318107 416698
31
1
EA
411582
32 33 34 35 36 37 38 39 40 42 43 44 45 46 47
7 8 1 1 4 2 2 4 2 1 3 1 1 2 4
EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
5929 6242 41004-050 71364 332710 45301 37424 37938 418324 72701 38689 46402-050 61066 18565 6354
DESCRIPTION MAINFRAME / CRAWLER ASSEMBLY UNDERCARRIAGE ASSEMBLY MAINFRAME WELDMENT AXLE, FRONT REST, WELDMENT - MAST FLOOR COVERING DUST SEALS CYLINDER, MAST ELEVATE MANIFOLD INSTALLATION, SUCTION VALVE ASSEMBLY W/ATTACHMENTS, SELECTOR BOX, TOOL CABLE STEP, CAB CABLE STEP, FRONT WALKWAY, CAB - RH - FRONT DECK PIN, AXLE - FRONT - CENTER PIN, FRONT AXLE PIN, CYLINDER - MAST ELEVATE - UPPER PIN, CYLINDER - MAST ELEVATE - LOWER PIN, QUICK RELEASE - RING GRIP BEARING, SPHERICAL BUSHING, MAST - PIVOT MANIFOLD W/ATTACHMENTS (RETURN) MANIFOLD W/ATTACHMENTS (CASE DRAIN) TUBE, ROUND CAP, AXLE - REAR MANIFOLD, PRESSURE W/ATTACHMENTS VALVE ASSEMBLY, JACKS/MAST CONTROL W/ATTACHMENTS ALARM, BACKUP COVER, TRACK GREASE ACCESS CHAIN, SASH BOLT, SQUARE HEAD - GR8 (3/4-10, 5.00L DRILLED) VALVE ASSEMBLY W/ATTACHMENTS, VIEWING DR/DUST CURT/MAIN AIR VALVE ASSEMBLY, DUST COLLECTOR/WATER INJECTION W/ATTACHMENTS FITTING, GREASE PIN, COTTER (3/16 X 1.25) ADAPTER, STRAIGHT ADAPTER, TEE - SWIVEL ADAPTER, SPLIT FLANGE KIT ADAPTER, ELBOW - 90 DEG ADAPTER, ELBOW - 45 DEG ADAPTER, ELBOW - 90 DEG ADAPTER, STRAIGHT ADAPTER, ELBOW - 45 DEG ADAPTER, TEE ADAPTER, RUN TEE ADAPTER, STRAIGHT ADAPTER, 90 DEG CAPSCREW, HEX HEAD - GR5 (5/16-18UNC, 0.50L) 3-1 SHEET 9
SECT-PAGE 3-2 3-9
3-10 3-11 3-12 3-13
3-15 3-16
3-17 3-18
3-20 3-22
BI012738
MAINFRAME / CRAWLER ASSEMBLY ASSEMBLY 1530788 REVISION H
ITEM QTY. U/M PART NO. 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65
2 4 2 2 10 2 16 6 6 4 34 4 22 6 6 2 14 1
EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
42670 5988 6411 7788 5972 42729 42750 412134 6002-050 5989 42627 438683 55785 6293 7972 42644-050 6291 428764
66 67 68 69 70 71 75 77 78 81 83 90 94 95 98 99 100 103 104 105
1 1 1 2 1 1 5 4 5 6 24 1 60 60 6 12 6 2 2 4
EA EA EA EA EA EA FT EA FT EA EA EA EA EA EA EA EA EA FT EA
434037 432843 405978 16083 7972 5988 423157 85720 423157 424765 6092 4086602 5977 5975 428771 5998 42626 430888 37946-050 38323
106 107 109 110 111 112 113 114 115 116
8 8 2 8 8 8 1 2 2 2
EA EA EA EA EA EA EA EA EA EA
95323 42630-050 410314 7808 42606 416995 433410 400340 400343 39943
DESCRIPTION CAPSCREW, HEX HEAD - GR5 (5/16-18UNC, 3.50L) CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 1.250L) CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 4.50L) CAPSCREW, HEX HEAD - GR5 (7/16-14UNC, 4.00L) CAPSCREW, HEX HEAD - GR5 (1/2-13UNC, 1.50L) CAPSCREW, HEX HEAD - GR8 (1/2-13UNC, 1.750L) CAPSCREW, HEX HEAD - GR8 (1-8UNC, 2.50L) CAPSCREW, HEX HEAD - GR8 (1-8UNC, 4.00L) WASHER, LOCK (5/16, SPRING) WASHER, LOCK (3/8, SPRING) WASHER, FLAT (1/2, TYPE A) WASHER, NORD-LOCK (1/2") WASHER, FLAT (1.00, HARDENED) NUT, LOCK (1/4-20UNC, ELASTIC COLLAR) NUT, LOCK (3/8-16UNC, ELASTIC COLLAR) NUT, LOCK (7/16-14UNC, ELASTIC COLLAR) NUT, LOCK (1/2-13UNC, ELASTIC COLLAR) VALVE ASSEMBLY W/ATTACHMENTS, RELIEF VENTED - PILOT OPERATED WALKWAY, LH FRONT DECK WALKWAY, RH FRONT DECK CAB DOOR BUMPER WASHER, FLAT (3/8, TYPE A) NUT, LOCK (3/8-16UNC) CAPSCREW, HEX HEAD (3/8-16UNC, 1.250L) SEAL, RUBBER STRIP ADAPTER, STRAIGHT SEAL, RUBBER STRIP HANDRAIL, LADDER - REAR CAPSCREW, HEX HEAD - GR5 (1/2-13UNC, 1.00L) VALVE ASSEMBLY, SELECTOR PULLDOWN CAPSCREW, HEX HEAD - GR5 (1/2-13UNC, 1.00L) WASHER, LOCK (1/2, SPRING) BAR, THREADED (7/16-14UNC, 8.50L) NUT, HEX - GR5 (7/16-14UNC) WASHER, FLAT (7/16, TYPE A) RETAINER, AXLE PIN WIRE, SAFETY CAPSCREW, HEX HEAD - GR8 (1/2-13UNC 1.250 DR) MOUNT, CAB WASHER, FLAT (3/4, TYPE A) BRACE, CAB EXTENSION CAPSCREW, HEX HEAD - GR5 (3/4-10UNC, 3.000L) NUT, LOCK (3/4-10UNC, ELASTIC COLLAR) SPACER, CAB MOUNT VALVE ASSEMBLY - BRAKE SOLENOID ADAPTER, STRAIGHT ADAPTER, STRAIGHT ADAPTER, 90 DEG 3-1 SHEET 10
SECT-PAGE
3-24
3-26
3-27
BI012738
MAINFRAME / CRAWLER ASSEMBLY ASSEMBLY 1530788 REVISION H
ITEM QTY. U/M PART NO. REF
418451
DESCRIPTION PROPEL PLUMBING
3-1 SHEET 11
SECT-PAGE 8-6
BI012738
UNDERCARRIAGE ASSEMBLY ASSEMBLY 1510328 REVISION A
31 18
26 25
6
17 2
13 15
7
10
5
27 28
11
24 26
3-2 SHEET 1
29
BI012738
UNDERCARRIAGE ASSEMBLY ASSEMBLY 1510328 REVISION A
1
4 22 23
8
9
9 21 19 3
12
30
3-2 SHEET 2
8 21 20
BI012738
UNDERCARRIAGE ASSEMBLY ASSEMBLY 1510328 REVISION A
17
16
14 15
3-2 SHEET 3
BI012738
UNDERCARRIAGE ASSEMBLY ASSEMBLY 1510328 REVISION A
ITEM QTY. 1
U/M
2 3 4 5 6 7
1 1 1 10 2 1 1 1
EA EA EA SIDE EA SIDE EA SIDE EA SIDE EA SIDE EA SIDE
8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
2 2 1 1 2 1 1 2 1 2 1 40 28 68 8 8 30 24 54 4 4 5 4 3
EA SIDE EA SIDE EA SIDE EA SIDE EA SIDE EA SIDE EA SIDE EA SIDE EA SIDE EA SIDE EA SIDE EA SIDE EA SIDE EA SIDE EA SIDE EA SIDE EA SIDE EA SIDE EA SIDE EA SIDE EA SIDE EA SIDE EA SIDE EA SIDE
PART NO. 1510328 1528450 1528461 V007359 1509118 V012762 V012684 V015420 1528462 V007391 V007360 4158274 4159209 1509250 1509252 1528441 1528463 V015387 V014664 V005023 V005732 V015390 V015389 1528464 V015377 1528465 V015424 V014919 V008818 V012769 V007372 V007370 1528466 V005639 V008391 1528467 1528468
DESCRIPTION UNDERCARRIAGE ASSEMBLY CRAWLER CARRIAGE, L. H. CRAWLER CARRIAGE, R. H. IDLER ASSEMBLY W/SLIDE BAR ROLLER, TRACK ROLLER, CARRIER FINAL DRIVE ASSEMBLY WITH MOTOR, TRACK SPROCKET SPRING GROUP - UNDERCARRIAGE replacement outer o-ring replacement inner o-ring replacement back-up ring replacement grease piston ROCK GUARD COMPLETE (FRONT AND REAR) ROCK GUARD COMPLETE (MIDDLE) TRACK ASSEMBLY W/SHOES, 55 LINKS COVER PLATE, MOTOR COVER PLATE, ADJUSTER FITTING, GREASE - ADJUSTER FITTING, GREASE - PIVOT TUBE SEAL, FITTING HOSE, PIVOT TUBE FITTING, ADAPTOR PLATE, SLIDER BOLT, HEX HEAD BOLT, HEX HEAD WASHER, NORD-LOCK BOLT, HEX HEAD WASHER BOLT, HEX HEAD BOLT, HEX HEAD WASHER BOLT, HEX HEAD WASHER BOLT, HEX HEAD BOLT, HEX HEAD BOLT, COUNTERSUNK HEAD
3-2 SHEET 4
SECT-PAGE
3-3
3-4
3-5 3-6 3-7
BI012738
IDLER ASSEMBLY W/SLIDE BAR ASSEMBLY V007359 REVISION -
12
9
13 10
12
13 11
11 8
9 7
6
16 12 8 12
3-3 SHEET 1
BI012738
IDLER ASSEMBLY W/SLIDE BAR ASSEMBLY V007359 REVISION -
ITEM QTY. U/M PART NO. 6 7 8 9 10 11 12 13 16
1 1 2 2 1 2 2 2 1
EA EA EA EA EA EA EA EA EA
V007359 V007381 V007382 V007383 V007384 V007385 V007386 V007387 V007388 V008514
DESCRIPTION IDLER ASSEMBLY W/SLIDE BAR IDLER W/BUSHING IDLER BUSHING BRACKET SHAFT SEAL PIN, SPRING O-RING PLUG
3-3 SHEET 2
BI012738
FINAL DRIVE ASSEMBLY W/MOTOR, TRACK ASSEMBLY V012684 REVISION -
4 5
6 7
10
8
11 12 13 14
1
2
3
21
9
22 23 25
15
26
16
28
18 19
29
20 17 24
3-4 SHEET 1
27
30
BI012738
FINAL DRIVE ASSEMBLY W/MOTOR, TRACK ASSEMBLY V012684 REVISION -
31 33 35
36
34 38 39
32 41 42 37 35 45 40
46
41 43 44
3-4 SHEET 2
BI012738
FINAL DRIVE ASSEMBLY W/MOTOR, TRACK ASSEMBLY V012684 REVISION -
48 49
47 50 51
52 53
54 55
56 57 58
3-4 SHEET 3
59
60
61
BI012738
FINAL DRIVE ASSEMBLY W/MOTOR, TRACK ASSEMBLY V012684 REVISION -
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
1 1 2 1 1 1 5 5 1 1 1 3 1 3 1 1 1 1 3 3 1 1 1 12 2 1 1 1 1 6 1
EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47
2 1 1 3 1 2 1 1 1 2 1 1 1 1 1 1
EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
V012684 V014385 V012717 V012718 V012719 V012720 ------V012722 V012721 V010435 V012724 V012723 ------------------V007175 V012725 V012726 V012727 ------------------V012728 V012729 V012730 V007189 V008872 V012731 V012732 V010472 V012733 V010471 V012734 V001585 V010460 V012735 ------V010458 V010459 V010457 V012736 V010455 V012737 V012738 ------V012739 V012740 V012741 V012742 V012743
DESCRIPTION FINAL DRIVE ASSEMBLY WITH MOTOR, TRACK FINAL DRIVE LESS MOTOR O-RING HOLLOW WHEEL SCREW, CYLINDER HEAD CARRIER, PLANETARY KIT (includes items 5-8) BEAM DISK/WASHER GEAR, SPUR CIRCLIP GEAR, SPUR CARRIER, PLANETARY KIT (includes items 11-14) PLANETARY HOLDER GEAR, SPUR DISK/WASHER CIRCLIP GEAR, SPUR GEAR, PINION CARRIER, PLANETARY KIT (includes items 10-13) PLANETARY HOLDER GEAR, SPUR PIN DISK/WASHER O-RING COVER SCREW, CYLINDER HEAD PLUG, SCREW O-RING FLANGE DISK/WASHER CLAW CLUTCH SCREW MOTOR shaft seal SCREW O-RING BEAM O-RING VALVE PLUG, SCREW O-RING O-RING SEAL, DUO-CONE BEARING, ROLLER HUB RING, ADJUSTING RING, ADJUSTING RING, ADJUSTING NUT BRAKE KIT (includes items 48-61) 3-4 SHEET 4
BI012738
FINAL DRIVE ASSEMBLY W/MOTOR, TRACK ASSEMBLY V012684 REVISION -
ITEM QTY. U/M PART NO. 48 49 50 51 52 53 54 55 56 57 58 59 60 61
1 14 14 1 1 1 2 10 11 1 1 1 1 1
EA EA EA EA EA EA EA EA EA EA EA EA EA
V012744 V012745 V012746 V012747 V012748 V012749 V012750 V012751 V012752 V010465 V012753 V010435 V010461 V002337
DESCRIPTION COVER, CYLINDER SPRING, PRESSURE SPRING, PRESSURE PISTON GASKET, PISTON GASKET, PISTON BODY, OUTER INNER DISC OUTER DISC BODY, INNER BALL BEARING CIRCLIP RING CIRCLIP
3-4 SHEET 5
BI012738
SPRING GROUP - UNDERCARRIAGE ASSEMBLY 1528462 REVISION -
1
3
5
2
7
8
3-4A SHEET 1
6
4
BI012738
SPRING GROUP - UNDERCARRIAGE ASSEMBLY 1528462 REVISION -
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8
1 1 1 1 1 1 1 1
EA EA EA EA EA EA EA EA
1528462 ------4334115 ------4159209 ------V007391 V007392 4158274
DESCRIPTION SPRING GROUP - UNDERCARRIAGE YOKE CYLINDER TENSION ROD PISTON SPRING SEAL SEAL BACKUP RING
3-4A SHEET 2
BI012738
ROCK GUARD COMPLETE (FRONT AND REAR) ASSEMBLY 1509250 REVISION -
1
2
3-5 SHEET 1
3
4
BI012738
ROCK GUARD COMPLETE (FRONT AND REAR) ASSEMBLY 1509250 REVISION -
ITEM QTY. U/M PART NO. 1 2 4 5
2 2 8 8
EA EA EA EA
1509250 ------1528379 V015419 V015424
DESCRIPTION ROCK GUARD COMPLETE (FRONT AND REAR) ROCK GUARD, HALF TUBE, SPACER BOLT, HEX HEAD WASHER
3-5 SHEET 2
BI012738
ROCK GUARD COMPLETE (MIDDLE) ASSEMBLY 1509252 REVISION -
1
3 2 4 5
3-6 SHEET 1
BI012738
ROCK GUARD COMPLETE (MIDDLE) ASSEMBLY 1509252 REVISION -
ITEM QTY. U/M PART NO. 1 2 3 4 5
1 1 3 12 12
EA EA EA EA EA
1509252 ------------1528379 V015419 V015424
DESCRIPTION ROCK GUARD COMPLETE (MIDDLE) ROCK GUARD, RH ROCK GUARD, LH SPACER BOLT, HEX HEAD WASHER
3-6 SHEET 2
BI012738
TRACK ASSEMBLY W/SHOES, 55 LINKS ASSEMBLY 1528441 REVISION -
3
2
1
4
3-7 SHEET 1
BI012738
TRACK ASSEMBLY W/SHOES, 55 LINKS ASSEMBLY 1528441 REVISION -
ITEM QTY. U/M PART NO.
1 2 3 4
1 1
EA EA
1528441 1509119
220 220 55 1
EA EA EA EA
1528442 1528380 1509249 1509119
DESCRIPTION TRACK ASSEMBLY W/SHOES, 55 LINKS (ITEMS 1 - 4) TRACK CHAIN ASSEMBLY, 54 LINKS (ITEM 4) NUT, TRACK SHOE BOLT, TRACK SHOE SHOE, TRIPLE GROUSER TRACK CHAIN ASSEMBLY
3-7 SHEET 2
SECT-PAGE 3-8
3-8
BI012738
TRACK CHAIN ASSEMBLY ASSEMBLY 1509119 REVISION -
6
7
10 2
5 9
1 11 8
4
3
3-8 SHEET 1
BI012738
TRACK CHAIN ASSEMBLY ASSEMBLY 1509119 REVISION -
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11
54 54 54 54 1 1 2 108 1 1 1
EA EA EA EA EA EA EA EA EA EA EA
DESCRIPTION
1509119 1509120 1509241 1509244 1509245 1509246 1528448 1528447 1509248 1509242 1509243 1528446
TRACK CHAIN ASSEMBLY LINK, RH LINK, LH BUSHING, TRACK PIN, TRACK BUSHING, MASTER PIN, MASTER SPACER SEAL WASHER LINK, RH - MASTER LINK, LH. - MASTER PIN, TRACK
1528449 1509247
FOR PIN AND BUSHING GROUP ONLY ( ITEMS 3, 4, 5 AND 8) FOR PIN MASTER COMPLETE ONLY (ITEMS 6, 7 AND 11)
3-8 SHEET 2
BI012738
MAINFRAME WELDMENT ASSEMBLY 432850 REVISION Q
4
21
14 18 20
17
9
19
2 5 7
3 1
5
14 17
7 3
2
3-9 SHEET 1
BI012738
MAINFRAME WELDMENT ASSEMBLY 432850 REVISION Q
7
19
18
1
23
23 15
2
3-9 SHEET 2
BI012738
MAINFRAME WELDMENT ASSEMBLY 432850 REVISION Q
1
17
5
10
24
24
3
5
1 5
3-9 SHEET 3
BI012738
MAINFRAME WELDMENT ASSEMBLY 432850 REVISION Q
ITEM QTY. U/M PART NO. 1 2 3 4 5 7 9 10 14 15 17 18 19 20 21 23 24
1 1 1 1 1 1 1 1 4 1 1 1 1 1 1 10 2
EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
432850 428469 1490330 432851 432852 1618506 442224 416283 416275 416284 410556 437563 1498362 1498367 412204 4002717 4279485 4310201
DESCRIPTION MAINFRAME WELDMENT MAINFRAME WELDMENT DECK - CAB/DRILL - WELDMENT WALKWAY, RH WALKWAY, LH HANDRAIL - FRONT DECK HANDRAIL - FRONT DECK GRATING - FRONT DECK TUBE, FRONT DECK COVER, GRATING DECK, REAR DUST SEAL WELDMENT, MAST REST COVER, PLATE COVER, PLATE BRACKET, HOSE PLATE, WALKWAY WIRE COVER DETAIL, BAR - SQUARE PLATE, MOUNTING - MAST REST
3-9 SHEET 4
BI012738
FLOOR COVERING DUST SEALS ASSEMBLY 410771 REVISION -
5 2
1 6
4
3
1
5
6
3-10 SHEET 1
2
BI012738
FLOOR COVERING DUST SEALS ASSEMBLY 410771 REVISION -
ITEM QTY. U/M PART NO. 1 2 3 4 5 6
2 2 1 1 18 18
EA EA EA EA EA EA
410771 410772 410773 410774 410775 5988 7972
DESCRIPTION FLOOR COVERING DUST SEALS SEAL, DUST COVER, DUST SEAL COVER, DUST SEAL SEAL DUST CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 1.250L) NUT, LOCK (3/8-16UNC, ELASTIC COLLAR)
3-10 SHEET 2
BI012738
CYLINDER, MAST ELEVATE ASSEMBLY 415913 REVISION C
11
5
7
18 17
4
3
16
19
15
14
8 6
2 1
10
20 12
3-11 SHEET 1
BI012738
CYLINDER, MAST ELEVATE ASSEMBLY 415913 REVISION C
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
1 1 1 1 1 1 1 3 1 1 1 2 2 2 2 1 1 1 1 2
EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
415913 ------------------------------V005386 ------------4296842 V004540 V007069 ------------V007070 V007079 V007080 V007081 V007082 V007083 V007084
DESCRIPTION CYLINDER, MAST ELEVATE WIPER SEAL O-RING BACKUP SEAL O-RING WEAR RING WEAR RING SEAL KIT, CYLINDER ASSEMBLY (CONSISTS OF ITEMS 1 THRU 8) LOCKNUT SETSCREW LUBE FITTING PLUG, PORT (Shipping) Not Shown PLUG, PORT (Steel) VALVE, COUNTERBALANCE TUBE ASSEMBLY ROD ASSEMBLY PISTON HEAD BUSHING
3-11 SHEET 2
BI012738
MANIFOLD INSTALLATION, SUCTION ASSEMBLY 416568 REVISION D
1
2
4 3 2
18 19
4
16 17
23
21
22 20
18 19 6
17 16 6
7
8
5
9 15
10 11 12 13 14
3-12 SHEET 1
7
BI012738
MANIFOLD INSTALLATION, SUCTION ASSEMBLY 416568 REVISION D
ITEM QTY. U/M PART NO. 1 2 3
1 1 1
EA EA EA
4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
2 1 4 4 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 2
EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
416568 416567 1471942 67973 87855 30162 8295 5972 6291 403801 31805 30067 34727 33341 403287 39870 404222 31395 56439 439364 35584 442184-052 4291982 4291984 34927
DESCRIPTION MANIFOLD INSTALLATION, SUCTION MANIFOLD ASSEMBLY, SUCTION NIPPLE, PIPE COUPLING, 4 INCH Gasket, Coupling ADAPTER, STRAIGHT PLUG, SQUARE HEAD CAPSCREW, HEX HEAD - GR5 (1/2-13UNC, 1.500L) NUT, LOCK (1/2-13UNC, ELASTIC COLLAR) ADAPTER, STRAIGHT ADAPTER, 90 DEG ADAPTER, STRAIGHT VALVE, SHUTOFF - BALL TYPE ADAPTER, STRAIGHT MOUNT, DRAIN ADAPTER, HEX CAP NUT HOSE ASSEMBLY (JCAF310-12-25) ADAPTER, STRAIGHT ADAPTER. NUT HEX CAP REDUCER, BELL ADAPTER, STRAIGHT HOSE ASSEMBLY (JCAG1H-24-38) HOSE ASSEMBLY (JCAG1H-32-20) HOSE ASSEMBLY (GMV-48-24) CLAMP, HOSE (3.5 DIA)
3-12 SHEET 2
BI012738
VALVE ASSEMBLY W/ATTACHMENTS, SELECTOR ASSEMBLY 435479 REVISION F
6
7
2
8 9
9
2 9
6
9
10
10
5 4 5
4 2 9 9
1
3-13 SHEET 1
7
8
BI012738
VALVE ASSEMBLY W/ATTACHMENTS, SELECTOR ASSEMBLY 435479 REVISION F
ITEM QTY. U/M PART NO. 1 2 4 5 6 7 8 9 10
1 6 2 2 2 4 2 6 2
EA EA EA EA EA EA EA EA EA
435479 84242 1637806 45301 45302 44539 55185 6291 85448 306242
DESCRIPTION VALVE ASSEMBLY W/ATTACHMENTS, SELECTOR DIVERTER VALVE ASSEMBLY (2 POS/6 WAY) ADAPTER, SPLIT FLANGE KIT ADAPTER, 90 DEG ADAPTER, RUN TEE CAPSCREW, HEX HEAD - GR5 (1/2-13UNC, 7.00L) WASHER, FLAT (1/2, HARDENED) NUT, LOCK (1/2-13UNC, ELASTIC COLLAR) ADAPTER, 90 DEG ADAPTER, STRAIGHT
3-13 SHEET 2
SECT-PAGE 3-14
BI012738
DIVERTER VALVE ASSEMBLY (2 POS/6 WAY) ASSEMBLY 84242 REVISION C
5 4 3 1
2
10
11 9 6 6
5 8 7 3-14 SHEET 1
BI012738
DIVERTER VALVE ASSEMBLY (2 POS/6 WAY) ASSEMBLY 84242 REVISION C
3-14 SHEET 2
BI012738
DIVERTER VALVE ASSEMBLY (2 POS/6 WAY) ASSEMBLY 84242 REVISION C
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11
1 2 1 1 2 2 1 1 1 1 2
EA EA EA EA EA EA EA EA EA EA EA
84242 V001391 V001392 V001393 V001394 V001395 V001396 V001397 V001398 V001399 V001400 V001401
DESCRIPTION DIVERTER VALVE ASSEMBLY (2 POS/6 WAY) PLUG CAPSCREW RING, SQUARE CUT COVER O-RING COLLAR, SPRING SPRING RETAINING RING SNAP RING COVER CAPSCREW
3-14 SHEET 3
BI012738
MANIFOLD W/ATTACHMENTS (RETURN) ASSEMBLY 411957 REVISION D
18 2
20 16 5 19 22 9
11
9
7
7
9
11
10 13 17
8
8
21
8
1
18 2 3 19 22 20 16 5
17 14 4
3-15 SHEET 1
6
BI012738
MANIFOLD W/ATTACHMENTS (RETURN) ASSEMBLY 411957 REVISION D
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 13 14 16 17 18 19 20 21 22
1 1 1 4 1 2 3 3 3 1 2 4 4 1 8 1 1 1 1 1
EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
411957 401065 411272 401554 18556 353427 36085 83731 344214 71376 18565 37424 42562 6293 36750 42624 89007 37408 86251 18564 348375
DESCRIPTION MANIFOLD W/ATTACHMENTS (RETURN) MANIFOLD LESS ATTACHMENTS ADAPTER, HYDRAULIC PLUG, BOSS - O-RING ADAPTER, ELBOW - 90 DEG ADAPTER, ELBOW - 90 DEG ADAPTER, ELBOW - 90 DEG ADAPTER, REDUCER 1421814 ADAPTER, STRAIGHT ADAPTER, ELBOW - 45 DEG ADAPTER, ELBOW - 90 DEG ADAPTER, ELBOW - 45 DEG CAPSCREW, HEX HEAD - GR5 (1/4-20UNC, 5.00L) NUT, LOCK (1/4-20UNC) ADAPTER, ELBOW - 90 DEG WASHER, FLAT (1/4, TYPE A) ADAPTER, RUN - TEE ADAPTER, 90 DEG ADAPTER, ELBOW ADAPTER, STRAIGHT ADAPTER, RUN - TEE
3-15 SHEET 2
BI012738
MANIFOLD W/ATTACHMENTS (CASE DRAIN) ASSEMBLY 434216 REVISION B
15 8
3
7
7
7
7
7
1 2
5
13 14 4
3-16 SHEET 1
BI012738
MANIFOLD W/ATTACHMENTS (CASE DRAIN) ASSEMBLY 434216 REVISION B
17
16 8
16
6
11 10 9 7 4
3-16 SHEET 2
2
BI012738
MANIFOLD W/ATTACHMENTS (CASE DRAIN) ASSEMBLY 434216 REVISION B
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 13 14 15 16 17
1 1 1 5 1 1 5 1 5 5 5 4 4 1 1 1
EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
434216 401065 411272 401554 30077 38061 36083 83731 344214 67780 57728 45301 42562 6293 43148 61057 347725
DESCRIPTION MANIFOLD W/ATTACHMENTS (CASE DRAIN) MANIFOLD LESS ATTACHMENTS ADAPTER, 90 DEG PLUG ADAPTER, 45 DEG ADAPTER, PLUG ADAPTER, ELBOW - 45 DEG ADAPTER, REDUCER 1421814 ADAPTER, STRAIGHT ADAPTER, RUN TEE ADAPTER, SWIVEL ADAPTER, ELBOW CAPSCREW, HEX HEAD - GR5 (1/4-20UNC, 5.000L) NUT, LOCK (1/4-20UNC, ELASTIC COLLAR) FITTING, HYDRAULIC ADAPTER, RUN TEE ADAPTER, ELBOW
3-16 SHEET 3
BI012738
MANIFOLD, PRESSURE W/ATTACHMENTS ASSEMBLY 428917 REVISION A
1
6
16 11 9 8
10
4
3 13 15
14
5
7
5
2
3-17 SHEET 1
12
BI012738
MANIFOLD, PRESSURE W/ATTACHMENTS ASSEMBLY 428917 REVISION A
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11
1 1 1 1 2 1 1 1 1 1 1
EA EA EA EA EA EA EA EA EA EA EA
12 13 14 15 16
1 1 1 1 1
EA EA EA EA EA
428917 36669 47025 56787 30870 18556 36083 37689 83074 37675 333017 427241 4248662 37408 410602 37827 35475 65540
DESCRIPTION MANIFOLD, PRESSURE W/ATTACHMENTS ADAPTER, 90 DEG ADAPTER,TEE ADAPTER, STRAIGHT ADAPTER, STRAIGHT ADAPTER, ELBOW - 90 DEG ADAPTER, ELBOW - 45 DEG ADAPTER, STRAIGHT FITTING, HYDRAULIC - 90 DEG ADAPTER, STRAIGHT 1412986 MANIFOLD, HYDRAULIC VALVE, PRIORITY FLOW CONTROL Cartridge ADAPTER, ELBOW VALVE, RELIEF - LOW FLOW ADAPTER, STRAIGHT ADAPTER, ELBOW - 90 DEG ADAPTER, TEE
3-17 SHEET 2
BI012738
VALVE ASSEMBLY, JACKS/MAST CONTROL W/ATTACHMENTS ASSEMBLY 1522945 REVISION A
2 4 2 6
9
10
9
2
8 3
7 1 5
3-18 SHEET 1
BI012738
VALVE ASSEMBLY, JACKS/MAST CONTROL W/ATTACHMENTS ASSEMBLY 1522945 REVISION A
ITEM QTY. U/M PART NO. 1522945 1 2 3 4 5 6 7 8 9 10
2 6 2 2 2 2 2 2 8 1
EA EA EA EA EA EA EA EA EA EA
30870 18564 44174 37155 37408 404483 86242 83074 35475 437664
DESCRIPTION VALVE ASSEMBLY, JACKS/MAST CONTROL W/ATTACHMENTS ADAPTER, STRAIGHT ADAPTER, STRAIGHT ADAPTER, STRAIGHT ADAPTER, 90 DEG - SWIVEL ADAPTER, 90 DEG - SWIVEL ADAPTER, 90 DEG ADAPTER, 90 DEG ADAPTER, 90 DEG ADAPTER, 90 DEG VALVE ASSEMBLY, JACKS/MAST CONTROL LESS ATTACHMENTS
3-18 SHEET 2
SECT-PAGE
3-19
BI012738
VALVE ASSEMBLY, JACKS/MAST CONTROL LESS ATTACHMENTS ASSEMBLY 437664 REVISION A
17
1A
1A
1A
3-19 SHEET 1
1A
16
BI012738
VALVE ASSEMBLY, JACKS/MAST CONTROL LESS ATTACHMENTS ASSEMBLY 437664 REVISION A
1A 15
9 8 7 6
5 6
5
7
1
15 9
10
10 3 12 13 14 11
2 10 10
3-19 SHEET 2
4 3
8
BI012738
VALVE ASSEMBLY, JACKS/MAST CONTROL LESS ATTACHMENTS ASSEMBLY 437664 REVISION A
ITEM QTY. U/M PART NO. 1A 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
4 1 1 2 1 2 2 2 2 4 4 1 1 1 1 2 1 1 1
EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA.
437664 1573117 1573141 ------------1573142 ------1573144 1573145 ------------1573146 1573147 1573148 1573143 1573149 ------1573118 1573119 1573120
DESCRIPTION VALVE ASSEMBLY, JACKS/MAST CONTROL LESS ATTACHMENTS VALVE SECTION SPOOL SPOOL, HOUSING PLUG SPOOL, COMPENSATOR SEAT, SPRING SPRING O-RING END CAP, SPOOL CAPSCREW, SOCKET HEAD O-RING O-RING O-RING CHECK VALVE, POPPET SPRING PLUG INLET SECTION OUTLET SECTION TIEBOLT KIT (Includes shims, o-rings, tiebolts, nuts & lockwashers
3-19 SHEET 3
BI012738
VALVE ASSEMBLY W/ATTACHMENTS, VIEWING DR/DUST CURT/MAIN AIR ASSEMBLY 416698 REVISION C
7
1
5
2 6
6 4
3
3-20 SHEET 1
BI012738
VALVE ASSEMBLY W/ATTACHMENTS, VIEWING DR/DUST CURT/MAIN AIR ASSEMBLY 416698 REVISION C
ITEM QTY. U/M PART NO. 416698 1
1
EA
416699
2 3 4 5 6 7
2 4 2 2 2 6
EA EA EA EA EA EA
51772 18571 45862 35626 80190 1511107
DESCRIPTION VALVE ASSEMBLY W/ATTACHMENTS, VIEWING DR/DUST CURT/MAIN AIR VALVE ASSEMBLY LESS ATTACHMENTS, VIEWING DR/DUST CURT/MAIN AIR ADAPTER, STRAIGHT ADAPTER, STRAIGHT ADAPTER, STRAIGHT ADAPTER, HEX CAP NUT ADAPTER, PLUG - STRAIGHT HARNESS, CONNECTOR - LIGHTED
3-20 SHEET 2
SECT-PAGE 3-21
3-21A
BI012738
VALVE ASSEMBLY LESS ATTACHMENTS, VIEWING DR/DUST CURT/MAIN AIR ASSEMBLY 416699 REVISION -
1
1
1
3 2
3-21 SHEET 1
BI012738
VALVE ASSEMBLY LESS ATTACHMENTS, VIEWING DR/DUST CURT/MAIN AIR ASSEMBLY 416699 REVISION -
ITEM QTY.
U/M
PART NO. 416699
1
2 3
3 2 1 1 1 3 1 1
EA. EA. SECT. EA. SOL. EA. SECT. EA. EA. EA. SECT. EA. SECT.
413252 V002453 V004731 V001985 V004733 412888 V005835 V001458
DESCRIPTION VALVE ASSEMBLY LESS ATTACHMENTS, VIEWING DR/DUST CURT/MAIN AIR VALVE SPOOL SECTION Coil, 24V Seal Kit, Solenoid (End Cap & O-Ring) Seal Kit, Valve Section MANIFOLD VALVE, CHECK W/BOLTS Cartridge Seal Kit, Cartridge
3-21 SHEET 2
BI012738
HARNESS, CONNECTOR - LIGHTED ASSEMBLY 1511107 REVISION A
4 3
2 1
3-21A SHEET 1
BI012738
HARNESS, CONNECTOR - LIGHTED ASSEMBLY 1511107 REVISION A
ITEM QTY. U/M PART NO. 1 2 3 4
1 2 1 1
EA EA EA EA
1511107 402620 416651 416859 416861
DESCRIPTION HARNESS, CONNECTOR - LIGHTED CONNECTOR, LIGHTED CONTACT, ELECTRICAL - GOLD PLATED SOCKET CONNECTOR, ELECTRICAL - PLUG CONNECTOR, ELECTRICAL - WEDGELOCK
3-21A SHEET 2
BI012738
VALVE ASSEMBLY, DUST COLLECTOR/WATER INJECTION W/ATTACHMENTS ASSEMBLY 411582 REVISION I
10
6
3
8
9 2
6
2
8 3
1
3-22 SHEET 1
9
BI012738
VALVE ASSEMBLY, DUST COLLECTOR/WATER INJECTION W/ATTACHMENTS ASSEMBLY 411582 REVISION I
ITEM QTY. U/M PART NO. 411582 1
1
EA
410089
2 3 6 8 9 10
2 1 1 1 2 2
EA EA EA EA EA EA
18564 76087 65326 37155 39465 1511107
DESCRIPTION VALVE ASSEMBLY, DUST COLLECTOR/WATER INJECTION W/ATTACHMENTS VALVE ASSEMBLY, DUST COLLECTOR/WATER INJECTION LESS ATTACHMENTS ADAPTER, STRAIGHT ADAPTER, STRAIGHT ADAPTER, 90 DEG ADAPTER, ELBOW ADAPTER, STRAIGHT HARNESS, CONNECTOR - LIGHTED
3-22 SHEET 2
SECT-PAGE 3-23
3-21A
BI012738
VALVE ASSEMBLY, DUST COLLECTOR/WATER INJECTION LESS ATTACHMENTS ASSEMBLY 410089 REVISION F
1
2
3
3-23 SHEET 1
BI012738
VALVE ASSEMBLY, DUST COLLECTOR/WATER INJECTION LESS ATTACHMENTS ASSEMBLY 410089 REVISION F
ITEM QTY.
U/M
1 1
2 3
1 1 1 1 1 1 1
PART NO. 410089
EA. EA. EA. SOL. EA. EA. EA. EA.
V005591 V002191 V004735 V002454 V004730 V004727 V004732
DESCRIPTION VALVE ASSEMBLY, DUST COLLECTOR/WATER INJECTION LESS ATTACHMENTS VALVE SECTION Seal Kit, Valve Section Seal Kit, Solenoid (End Cap & O-Ring) Coil, 24V - Solenoid (Req's 2 per Valve Section) MANIFOLD, VALVE SECTION CARTRIDGE, RELIEF Seal Kit, Cartridge
3-23 SHEET 2
BI012738
VALVE ASSEMBLY W/ATTACHMENTS, RELIEF - VENTED - PILOT OPERATED ASSEMBLY 428764 REVISION C
3
2
4
2
7
4
4 4 2 2
2
4
7
2
4
1 2
4 4
2 4
2
2
7 2 2
2
7
4 5
6
3-24 SHEET 1
BI012738
VALVE ASSEMBLY W/ATTACHMENTS, RELIEF - VENTED - PILOT OPERATED ASSEMBLY 428764 REVISION C
ITEM QTY. U/M PART NO. 428764 1 2 3 4 5 6 7
1 33 2 25 1 1 6
EA EA EA EA EA EA EA
426787 37827 71195 56439 45302 80032 30136
DESCRIPTION VALVE ASSEMBLY W/ATTACHMENTS, RELIEF VENTED - PILOT OPERATED PILOT CONTROL MANIFOLD ASSEMBLY ADAPTER, STRAIGHT ADAPTER, 90 DEG - SWIVEL ADAPTER, NUT HEX CAP NUT ADAPTER, TEE ADAPTER, 45 DEG ADAPTER, STRAIGHT
3-24 SHEET 2
SECT-PAGE 3-25
BI012738
PILOT CONTROL MANIFOLD ASSEMBLY ASSEMBLY 426787 REVISION D
3-25 SHEET 1
BI012738
PILOT CONTROL MANIFOLD ASSEMBLY ASSEMBLY 426787 REVISION D
3-25 SHEET 2
BI012738
PILOT CONTROL MANIFOLD ASSEMBLY ASSEMBLY 426787 REVISION D
ITEM PART NO. V01 V02 V03 V04 V05 V06 V07 V08 V09 V10 V11 V12 V13 V14 V15 V16 V17 V18 V19 V20
426787 344008 84241 V010525 411774 V010518 96885 V010525 411774 V010518 96885 V010525 344008 96885 410280 410280 410280 410574 410280 410280 410280
DESCRIPTION PILOT CONTROL MANIFOLD ASSEMBLY VALVE, SHUTTLE PULLDOWN, AUTO - PRESSURE REDUCING VALVE, 3-WAY PILOT (PULLDOWN) VALVE, RELIEF - VENTED (PULLDOWN) CARTRIDGE, VALVE (PULLDOWN) VALVE, RELIEF (PULLDOWN) VALVE, 3-WAY PILOT (ROTATION) VALVE, RELIEF - VENTED (ROTATION) CARTRIDGE, VALVE (ROTATION) VALVE, RELIEF (ROTATION) VALVE, 3-WAY PILOT (AUX. PRIORITY) VALVE, SHUTTLE VALVE, RELIEF (PULLDOWN) PULLDOWN (OFF= DRILL, ON= CAROUSEL AUX. PRIORITY (OFF=FAN FULL, ON= FAN RESTRICTED) DRILL/TRAM INTERLOCK (OFF=TRAM, ON= DRILL) DRILL/TRAM (OFF= TRAM, ON=DRILL) AUTO - PULLDOWN (OFF=MANUAL, ON=AUTO) SET-UP INTERLOCK (OFF=JACKS/MAST, ON=N'LOCK) START UNLOADER (OFF=LOAD, ON=LOAD)
3-25 SHEET 3
BI012738
VALVE ASSEMBLY, SELECTOR PULLDOWN ASSEMBLY 4086602 REVISION B
2 8 2 11 7 9
6 2
10 5 3 2
4
9 1
3-26 SHEET 1
BI012738
VALVE ASSEMBLY, SELECTOR PULLDOWN ASSEMBLY 4086602 REVISION B
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11
1 6 1 1 2 2 4 2 4 1 2
EA EA EA EA EA EA EA EA EA EA EA
4086602 84242 1637806 373644 45301 45302 44539 55185 56325 56324 85763 6291
DESCRIPTION VALVE ASSEMBLY, SELECTOR PULLDOWN DIVERTER VALVE ASSEMBLY (2 POS/6 WAY) ADAPTER, SPLIT FLANGE KIT ADAPTER, 90 DEG ADAPTER, 90 DEG ADAPTER, RUN TEE CAPSCREW, HEX HEAD - GR5 (1/2-13UNC, 7.00L) WASHER, FLAT (1/2, HARDENED) ADAPTER, STRAIGHT ADAPTER, 90 DEG ADAPTER, STRAIGHT NUT, LOCK (1/2-13UNC, ELASTIC COLLAR)
3-26 SHEET 2
SECT-PAGE 3-14
BI012738
VALVE ASSEMBLY - BRAKE SOLENOID ASSEMBLY 433410 REVISION B
1
2
2 6
5
3
5 7
3-27 SHEET 1
6
BI012738
VALVE ASSEMBLY - BRAKE SOLENOID ASSEMBLY 433410 REVISION B
ITEM QTY. U/M PART NO. 1
2 3 5 6 7
1 1 1 2 1 2 2 1
EA EA EA EA EA EA EA EA
433410 410280 V012285 V003519 35475 37827 42624 42543 45302
DESCRIPTION VALVE ASSEMBLY - BRAKE SOLENOID VALVE, SOLENOID - 24 DEG body coil ADAPTER, ELBOW - 90 DEG ADAPTER, STRAIGHT WASHER, FLAT (1/2, TYPE A) CAPSCREW, HEX HEAD - GR5 (1/4-20UNC, 1.500L) ADAPTER, TEE
3-27 SHEET 2
BI012738
FUEL TANK INSTALLATION ASSEMBLY 416077 REVISION G
9 10 11 15
12
7
3 4
6
3
1
5
13 17
3
4
11 10 9
14 18 16 16 18 14 17 13
3 6
4
4
5
3
7
15 2
12
3
16 18 14 17 13 3-28 SHEET 1
2
1
3
BI012738
FUEL TANK INSTALLATION ASSEMBLY 416077 REVISION G
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 9 10 11 12 13 14 15 16 17 18
1 2 5 3 1 1 1 6 6 6 1 1 1 1 1 1 1
EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
416077 416065 8333 6719 8296 86801 84609 8295 7806 42606 42630 416109 320245 400852 36286 435315 1482014 35584
DESCRIPTION FUEL TANK INSTALLATION TANK, FUEL - WELDMENT BUSHING PLUG, SQUARE HEAD PLUG, SQUARE HEAD FITTING ASSEMBLY - SIPHON - FUEL TANK SENDER, FUEL PLUG, SQUARE HEAD CAPSCREW, HEX HEAD - GR5 (3/4-10UNC, 2.000L) NUT, LOCK (3/4-10UNC, ELASTIC COLLAR) WASHER, FLAT TANK, FUEL - WELDMENT BUSHING, IRON CHECK VALVE, SWING ADAPTER, ELBOW ADAPTER, TEE ADAPTER, 90 DEG ADAPTER, STRAIGHT
3-28 SHEET 2
BI012738
JACK ASSEMBLY - 60" ASSEMBLY 1510327 REVISION -
12 13 8 20 15
2
3
13
11
1
5 21
4
7
19
9 10
14
3-29 SHEET 1
BI012738
JACK ASSEMBLY - 60" ASSEMBLY 1510327 REVISION -
ITEM QTY. U/M PART NO. 1 2 3 4 5 7 8 9 10 11 12 13 14 15 19
4 4 4 4 4 4 4 8 8 32 32 64 12 4 48
EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
1510327 416001 1509841 1499027 416143 320789 425897 1470456 37155 76087 7809 42606 55932 5929 42789 42824
20 21
4 16
EA EA
77936 320128
DESCRIPTION JACK ASSEMBLY - 60" OUTER JACK CASING CASING, INNER JACK - 60" STROKE CYLINDER ASSEMBLY, JACK CAP, OUTER JACK CASING PIN, 2 HLS BAR ROUND RING, RETAINER - JACK PAD PAD, LEVELING JACK ADAPTER, ELBOW ADAPTER, STRAIGHT CAPSCREW, HEX HEAD - GR5 (3/4-10UNC, 3.500L) NUT, LOCK - GR5 (3/4-10UNC, ELASTIC COLLAR) WASHER, FLAT (3/4, HARDENED) FITTING, STRAIGHT GREASE NUT, LOCK (7/8-9UNC, ELASTIC STOP) CAPSCREW, SOCKETHEAD - GR8 (3/4-10UNC, 2.000L) CAPSCREW, HEX HEAD - GR5 (7/8-9UNC, 7.000L) PIN, COTTERED
3-29 SHEET 2
SECT-PAGE
3-30
BI012738
CYLINDER ASSEMBLY, JACK ASSEMBLY 1499027 REVISION A
15
6
8
18 3
16 17
19 20
5 7
13
4
9 2
11 14 12
3-30 SHEET 1
1
BI012738
CYLINDER ASSEMBLY, JACK ASSEMBLY 1499027 REVISION A
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
1 1 1 1 1 1 1 2 3 1 2 1 2 2 2 1 1 1 1 3
EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
1499027 ------------------------------------------------V004885 V008665 V004886 V004488 V003613 V013973 ------1582417 V004889 V004890 V004891
DESCRIPTION CYLINDER ASSEMBLY, JACK WIPER SEAL SEAL O-RING O-RING BACKUP O-RING WEAR RING WEAR RING CYLINDER SEAL KIT (Includes Items 1 thru 9) WASHER SEAL LOCK NUT PORT PLUG (Shipping) Not Shown BLEEDER PLUG COUNTERBALANCE VALVE TUBE ASSEMBLY ROD ASSEMBLY HEAD PISTON BUSHING
3-30 SHEET 2
BI012738
VIEWING HATCH, DRILL DECK ASSEMBLY 431252 REVISION O
5
7
3-31 SHEET 1
BI012738
VIEWING HATCH, DRILL DECK ASSEMBLY 431252 REVISION O
15 17
14
15 17
5 14 3-31 SHEET 2
BI012738
VIEWING HATCH, DRILL DECK ASSEMBLY 431252 REVISION O
20 21 22
13 8
5
6 9
24
10
7
10
13
7
12
12
3-31 SHEET 3
BI012738
VIEWING HATCH, DRILL DECK ASSEMBLY 431252 REVISION O
ITEM QTY. U/M PART NO. 5
1
EA
6 7
1 1
EA EA
8 9 10 12 13 14 15 16 17 20 21 22 24
3 1 2 1 4 2 2 1 2 2 2 2 2
EA EA EA EA EA EA EA EA EA EA EA EA EA
431252 84885 V004403 V004404 60666 439628 1525003 68564 39993 34856 81187 6293 18565 18571 432029 87641 7723 6001 42625 37820
DESCRIPTION VIEWING HATCH, DRILL DECK VALVE, COUNTERBALANCE - DUAL Cartridge Replacement Seal Kit (One Per Cartridge) CONNECTOR, ELECTRICAL - INSULATED HYDRAULIC CYLINDER seal kit CLAMP, HOSE (3/8 INCH) 118497 CLAMP, HOSE, (2 INCH) ADAPTER, ELBOW - 90 DEG SWITCH, LIMIT (2 P.D.T.) UPPER NUT, LOCK (1/4-20UNC, ELASTIC COLLAR) ADAPTER, 90 DEG ADAPTER, STRAIGHT VIEWING HATCH PLUMBING ADAPTER, ORIFICE (NOT SHOWN) CAPSCREW, HEX HEAD - GR5 (5/16-18UNC, 2.750L) NUT, HEX - GR5 (5/16-18UNC) WASHER, FLAT (5/16, TYPE A) ADAPTER, 90 DEG
3-31 SHEET 4
SECT-PAGE
3-32
3-33
BI012738
HYDRAULIC CYLINDER ASSEMBLY 439628 REVISION B
3-32 SHEET 1
BI012738
HYDRAULIC CYLINDER ASSEMBLY 439628 REVISION B
ITEM QTY. U/M PART NO. 439628
DESCRIPTION HYDRAULIC CYLINDER
When ordering, please give complete nameplate data
1
1
EA
V014656 1525003
ROD CLEVIS seal kit
3-32 SHEET 2
BI012738
VIEWING HATCH PLUMBING ASSEMBLY 432029 REVISION D
1
3 2 3
2 3 2
3-33 SHEET 1
BI012738
VIEWING HATCH PLUMBING ASSEMBLY 432029 REVISION D
ITEM QTY. U/M PART NO. 1 2 3
2 2 2
EA EA EA
432029 1633361 404495 1633362
DESCRIPTION VIEWING HATCH PLUMBING HOSE ASSEMBLY (JCAF310-08-23) HOSE ASSEMBLY (JCAF310-08-100) HOSE ASSEMBLY (JCAF310-08-49)
3-33 SHEET 2
BI012738
SECTION 4 - ENGINES / COMPRESSORS / DRIVES
DESCRIPTION
ASSEMBLY NO.
ENGINE WITH ATTACHMENTS, CAT 27 COUPLING (PUMP DRIVE GEARBOX TO ENGINE) GUARD INSTALLATION, DRIVELINE ELECTRICAL INSTALLATION - C27 ENGINE BOX ELECTRICAL ASSEMBLY - C27 HARNESS, ECM - C27 HARNESS, TAC/STARTER/ FUEL, A/C - C27 HARNESS, COMPRESSOR #1 - C27 HARNESS, STARTER #1 - C27 HARNESS, PRESSURE SWITCH/WATER/OIL/TEMP - C27 HARNESS, 2 SPEED FUEL - C27 HARNESS, STARTER #2 - C27 HARNESS, ALTERNATOR - C27 HARNESS, RELAY TO STARTER SOLENOID - C27 HARNESS, ALTERNATOR #2 - C27 ENGINE PANEL STARTUP ASSEMBLY ENGINE PRELUBE INSTALLATION - C27 ENGINE PRELUBE PUMP FUEL FILTER INSTALLATION - C27 FUEL FILTER MUFFLER ASSEMBLY ENGINE EXHAUST ELBOW - ADAPTER AIR CLEANER INSTALLATION - ENGINE AIR CLEANER ASSEMBLY AIR CLEANER RAIN SHIELD ASSEMBLY - SRG29 ENGINE WATER PIPING ASSEMBLY COOLER INSTALLATION (COMPRESSOR) COOLER INSTALLATION, COMPRESSOR OIL/CHARGE AIR COOLER ASSEMBLY, COMPRESSOR OIL CHARGE AIR (AFTERCOOLER) ASSEMBLY MOTOR, FAN AIR CLEANER INSTALLATION - COMPRESSOR AIR CLEANER ASSEMBLY AIR CLEANER RAIN SHIELD ASSEMBLY - SRG20 COMPRESSOR / AIR RECEIVER PIPING HYDRAULIC FILTER ASSEMBLY (COMPRESSOR) MAIN AIR MANIFOLD ASSEMBLY RECEIVER PIPING PLUMBING AIR COMPRESSOR WITH ATTACHMENTS (1350/500) AIR COMPRESSOR PACKAGE ASSEMBLY (1350/500 @ 2100 RPM) TORSIONAL DRIVE COUPLING AIR COMPRESSOR RECEIVER TANK ASSEMBLY AND PARTS COOLER INSTALLATION (ENGINE) ENGINE RADIATOR/SYS. HYDR OIL CLR/CHG AIR CLR RADIATOR ASSEMBLY, ENGINE COOLER ASSEMBLY, SYSTEM HYDRAULIC OIL CHARGE AIR (AFTERCOOLER) ASSEMBLY THERMOSTATIC VALVE ASSEMBLY PUMP DRIVE ASSEMBLY PUMP DRIVE GEARBOX ASSEMBLY (3 PUMPS) MAIN PUMP - OPEN LOOP SHAFT SEAL AND CASE DRAIN PLUG SPARE PARTS LIST SECT4 SHEET 1
4199063 426819 427141 4285621 4312198 4272795 4272796 4272798 4272799 4272801 4275972 4482881 4272802 4275971 4482899 443230 1068612 423813 1511297 434777 432853 4289924 432855 414274 435138 432856 432862 4294274 V013895 V013293 416034 430092 75549 435128 1066102 401152 96224 432335 432861 415910 89097 421710 432860 4294422 V011735 V011736 V013288 419943 439677 441275 435436 V014624
SECT-PAGE 4-1 4-2 4-3 4-4 4-5 4-5A 4-5B 4-5C 4-5D 4-5E 4-5F 4-5G 4-6 4-7 4-8 4-9 4-10 4-11 4-12 4-13 4-14 4-15 4-16 4-17 4-18 4-19 4-20 4-21 4-22 4-23 4-24 4-25 4-26 4-27 4-28 4-29 4-30 4-31 4-32 4-33 4-34 4-35 4-36 4-37 4-38 4-39 4-40 4-41 4-42 4-43 4-44 4-45
BI012738
SECTION 4 - ENGINES / COMPRESSORS / DRIVES
DESCRIPTION
ASSEMBLY NO.
HIGH PRESSURE END FLANGE PLUG AND DISPLACEMENT STOP SCREWS LIST LP CONTROL ASSEMBLY LIST MAIN PUMP - CLOSED LOOP PORT PLATE HOUSING AND VALVES LIST PTO ADD-ON LIST FILTER ELIMINATION FLANGE LIST E1P CONTROL ASSEMBLY LIST PUMP ASSEMBLY, CHARGE PUMP ASSEMBLY, DUST/CHARGE HYDRAULIC FILTER ASSEMBLY (CHARGE) BLOWDOWN AIR HOSE ASSEMBLY ENGINE CHARGE AIR PIPING
SECT4 SHEET 2
SECT-PAGE
V014625
4-46
V014629 4313140 V015617 V014633 V014637 V014638 416054 416055 58495 400539 434047
4-47 4-48 4-49 4-50 4-51 4-52 4-53 4-54 4-55 4-56 4-57
BI012738
ENGINE WITH ATTACHMENTS, CAT 27 ASSEMBLY 4199063 REVISION C
5 9
36
6
7
8
9
30
8
3
7
2
37
6 5
16
4
57 64 50 17 46 49 35 62
4-1 SHEET 1
BI012738
ENGINE WITH ATTACHMENTS, CAT 27 ASSEMBLY 4199063 REVISION C
45 46 48 50 51 34 49 35 62
1
3 4
2
22 23 9
5 47 40
48
50
4-1 SHEET 2
51
6
7
8
9
BI012738
ENGINE WITH ATTACHMENTS, CAT 27 ASSEMBLY 4199063 REVISION C
15 13 53
55 54
12
10 11
11
59 58 59 53
12
56
13
4-1 SHEET 3
14
BI012738
ENGINE WITH ATTACHMENTS, CAT 27 ASSEMBLY 4199063 REVISION C
13 18 66
21
19
16 41 42
4-1 SHEET 4
BI012738
ENGINE WITH ATTACHMENTS, CAT 27 ASSEMBLY 4199063 REVISION C
4-1 SHEET 5
BI012738
ENGINE WITH ATTACHMENTS, CAT 27 ASSEMBLY 4199063 REVISION C
ITEM QTY. U/M PART NO. 1
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 21 22 23 24 30 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 53 54
1 1 1 2 2 2 1 1 1 11 11 11 11 13 1 2 16 18 12 12 1 1 2 2 4 1 2 1 1 1 2 1 1 1 1 1 8 8 1 1 1 2 1 2 2 3 2 2 1
EA EA EA EA EA EA EA EA KIT EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
4199063 430734 V012938 V013569 V012941 88249 88250 4194598 426819 427141 416058 416059 416049 7762 42606 420555 416169 42573 5989 66170 55185 4376959 33341 438535 4375802 4193262 98358 36110 4285621 1608352 72701 33375 4385011 427870 443230 1068612 31805 418995 427978 1481534 1511297 37828 37155 39870 36752 57729 34727 30067 17702 30075
DESCRIPTION ENGINE WITH ATTACHMENTS, CAT 27 ENGINE, C-27 CAT - 800 HP Element, fuel/water separator Element, filter - fuel Element, filter - oil Element, cooling system w/drain & refill Element, cooling system w/o drain & refill SKID WELDMENT - CHARGE AIR COUPLING (PUMP DRIVE GEARBOX TO ENGINE) GUARD INSTALLATION, DRIVELINE WASHER, HEAD - ISOLATOR MOUNT WASHER, TAIL ISOLATOR MOUNT MOUNT, CENTER BONDED CAPSCREW, HEX HEAD - GR5 (3/4-10UNC, 4.00L) NUT, LOCK (3/4-10UNC, ELASTIC COLLAR) ADAPTER, COUPLING - DRIVELINE ADAPTER, COUPLING - ENGINE CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 1.50L) WASHER, LOCK (3/8, SPRING) CAPSCREW, HEX HEAD - GR8 (1/2-13UNC, 3.00L) WASHER, FLAT (1/2, HARDENED) MOUNT, ASSEMBLY - ALIGNMENT RH ADAPTER, STRAIGHT CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 6.00L) SPACER, ENGINE ECM MOUNT ALIGNMENT BAR PLATE, SPACER - ENGINE CAPSCREW, HEX HEAD - GR8 (3/4-10UNC, 2.750L) ELECTRICAL INSTALLATION - C27 MOUNT, ELECTRICAL BOX (6 x 8, 8 x 10) ADAPTER, 45 DEG - SWIVEL FITTING, BRASS MOUNT, ASSEMBLY - ALIGNMENT LH TEMPERATURE SENDER ENGINE PANEL STARTUP ASSEMBLY ENGINE PRELUBE INSTALLATION - C27 ADAPTER, 90 DEG CAPSCREW, HEX HEAD - GR8 (5/8-11UNC, 1.250L) WASHER, NORD-LOCK (5/8) TURBO COVER KIT FUEL FILTER INSTALLATION - C27 ADAPTER, STRAIGHT ADAPTER, 90 DEG - SWIVEL ADAPTER, HEX NUT CAP ADAPTER, STRAIGHT - SWIVEL ADAPTER, REDUCER VALVE, SHUTOFF ADAPTER, STRAIGHT BUSHING (3/8 X 1/8) ADAPTER, STRAIGHT 4-1 SHEET 6
SECT-PAGE
4-2 4-3
4-4
4-9 4-10
4-12
BI012738
ENGINE WITH ATTACHMENTS, CAT 27 ASSEMBLY 4199063 REVISION C
ITEM QTY. U/M PART NO. 55 56 57 58 59 62 63 65
1 1 1 1 2 2 1 1
EA EA EA EA EA EA EA EA
319530 347072 76087 33321 347879 16886 1479603 4254713
DESCRIPTION NIPPLE, PIPE SWITCH, PRESSURE ADAPTER, STRAIGHT ADAPTER, TEE ADAPTER, STRAIGHT HOSE CLAMP (5/8) ADAPTER, STRAIGHT - SWIVEL ECM BRACKET ASSEMBLY
4-1 SHEET 7
SECT-PAGE
BI012738
COUPLING (PUMP DRIVE GEARBOX TO ENGINE) ASSEMBLY 426819 REVISION -
1
2
4
3
5
6
7
8
9
9
4-2 SHEET 1
2
1
BI012738
COUPLING (PUMP DRIVE GEARBOX TO ENGINE) ASSEMBLY 426819 REVISION -
ITEM QTY. U/M PART NO. 1
2
EA
426819 -------
2 3 4 5 6 7 8 9
2 1 4 4 4 1 1 8
EA EA EA EA EA EA EA EA
V005520 V010135 V005516 V005517 V005515 V010134 V010136 V005518
DESCRIPTION COUPLING (PUMP DRIVE GEARBOX TO ENGINE) ADAPTER, COUPLING - GEARBOX (See Engine with Attachments This Section) FLANGE, BEARING ELEMENT, HTR 0S ONLY SLEEVE, CAPSCREW CAPSCREW W/ADHESIVE, SOCKET HEAD CAPSCREW W/ADHESIVE, SOCKET HEAD ELEMENT, HTR ONLY TUBE CAPSCREW W/ADHESIVE , SOCKET HEAD
4-2 SHEET 2
BI012738
GUARD INSTALLATION, DRIVELINE ASSEMBLY 427141 REVISION E
8
9 10 11
8 5 8
5
1 8 5
5
9 10 11 4
7 2
5
3
4-3 SHEET 1
8
BI012738
GUARD INSTALLATION, DRIVELINE ASSEMBLY 427141 REVISION E
ITEM QTY. U/M PART NO. 1 2 3 4 5 7
8 9 10 11
1 1 2 4 17 1 2 2 2 12 3 3 3
EA EA EA EA EA EA EA EA EA EA EA EA EA
427141 427139 416461 416473 416472 42570 411860 56006 350330 42570 56006 20998 5991 5986
DESCRIPTION GUARD INSTALLATION, DRIVELINE COVER, DRIVELINE GUARD SUPPORT, DRIVE GUARD ANGLE, SUPPORT - DRIVE GUARD ANGLE, DRIVE GUARD CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 1.000L) GUARD, BELT - ENGINE Washer Nut, Weld Capscrew WASHER, FLAT (3/8, HARDENED) CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 0.750L) NUT, HEX - GR5 (3/8-16UNC) CAPSCREW, HEX HEAD - GR5 (1/2-13UNC, 1.750L)
4-3 SHEET 2
BI012738
ELECTRICAL INSTALLATION - C27 ASSEMBLY 4285621 REV A
ITEM QTY. U/M PART NO. 1 2 3 4
1 1 1 1
EA EA EA EA
4285621 4312198 4272802 4275971 4482899
DESCRIPTION ELECTRICAL INSTALLATION - C27 ENGINE BOX ELECTRICAL ASSEMBLY – C27 HARNESS, ALTERNATOR - C27 HARNESS, RELAY TO STARTER SOLENOID - C27 HARNESS, ALTERNATOR #2 - C27
4-4 SHEET 1
SECT-PAGE 4-5 4-6 4-7 4-8
BI012738
ENGINE BOX ELECTRICAL ASSEMBLY - C27 ASSEMBLY 4312198 REV A
9 16
11 13 14 34 37 12 15
38
22 23 17 18 37
40
17 12 15
17
28 29 35
39
19
1 36
4-5 SHEET 1
20 21
30
BI012738
ENGINE BOX ELECTRICAL ASSEMBLY - C27 ASSEMBLY 4312198 REV A
31 9 34 32
40 35
33 36
10
4-5 SHEET 2
10
BI012738
ENGINE BOX ELECTRICAL ASSEMBLY - C27 ASSEMBLY 4312198 REV A
27 26 25 24 4
1
2 3
5
6 7 7
7
7 8 2
4-5 SHEET 3
BI012738
ENGINE BOX ELECTRICAL ASSEMBLY - C27 ASSEMBLY 4312198 REV A
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
1 2 3 1 1 4 4 1 1 3 1 2 2 2 4 2 6 7 *
EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA FT
4312198 4321909 1060620 1720921 4109699 1720922 1060632 1060619 1060632 4312291 421438 418467 442042 350436 1481026 347925 45253 45252 45256 1671797
20 21 22 23 24 25 26 27
2 2 1 2 1 18 1 2
EA EA EA EA EA EA EA EA
T104347 9208 354046 350355 1060283 1060339 1060341 1060342
28 29 30 31 32 33 34 35
1 1 1 1 1 1 1 1
EA EA EA EA EA EA EA EA
435493 407525 45261 4272795 4272796 4272798 4272799 4272801
36 37
1 *
EA FT
4275972 17824
38 39
2 *
FT FT
17824 17823
40
1
EA
4482881
DESCRIPTION ENGINE BOX ELECTRICAL ASSEMBLY - C27 DIN RAIL - 9 INCH PLATE, LOCK BLOCK, TERMINAL - 2 COND THROUGH JUMPER, TERMINAL - STEP DOWN PLATE, END/TERMINATE BLOCK, TERMINAL - 2 CONDUCTOR - THROUGH JUMPER, TERMINAL BLOCK ADJACENT PLATE, END AND INTERMEDIATE BOX, JUNCTION - ENGINE, MODIFIED (10 X 8 X 4) SEAL, OIL TIGHT (3/4 B-LINE) BREAKER, CIRCUIT - 15 AMP BREAKER, CIRCUIT - 60 SCREW, MACHINE - RD HD SLOT (#8-32UNC, 1/2) NUT, LOCK (#8-32) SCREW, MACHINE - RD HD SLOT (#10-32UNF, 3/4) TERM, RING - 12/10 AWG - #10 STUD - INSUL TERM, RING - 12/10 AWG - 1/4 STUD - INSUL TERM, RING - 16/14 AWG - 1/4 STUD - INSUL WRAP, SPIRAL - 1/2 INCH X 17 INCH (*specify length 1.417) CAPSCREW, BTN (HD18-8SS10-24.5) NUT, LOCK (#10-24UNC, ELASTIC COLLAR) CAPSCREW, FLANGED - GR5 (1/4-20UNC, .750L) NUT, FLANGE - GR5 (1/4-20UNC, WHIZLOCK) FERRULES, INSULATED - 18 AWG (216-223) RED FERRULES, INSULATED - 16 AWG (216-224) BLACK FERRULES, INSULATED - 12 AWG (216-207) GRAY FERRULES, INSULATED - 10 AWG (216-208) YELLOW FUSE HOLDER FUSE, AUTOMOTIVE - 15A CONN, BUTT - 16/14 AWG - INSUL - SLDR HARNESS, ECM HARNESS, TAC - STARTER, FUEL, A/C HARNESS, COMPRESSOR HARNESS, STARTER HARNESS, PRESSURE SWITCH - WATER - OIL TEMP HARNESS, 2-SPEED - FUEL WIRE, 10 GA - THHN RED X 3 INCH (*specify length 0.50) WIRE, 10 GA - THHN RED X 24 INCH WIRE, 10 GA - THHN RED X 19 INCH (*specify length 1.583) HARNESS, STARTER #2 - C27
4-5 SHEET 4
SECT-PAGE
4-5A 4-5B 4-5C 4-5D 4-5E 4-5F
4-5G
BI012738
HARNESS, ECM - C27 ASSEMBLY 4272795 REVISION -
15 14 1
3
3
4-5A SHEET 1
BI012738
HARNESS, ECM - C27 ASSEMBLY 4272795 REVISION -
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
1 1 2 1 1 * * * * * 6 34 * 1 1
EA EA EA EA EA FT FT FT FT FT EA EA FT EA EA
4272795 327483 422951 409698 1245865 350877 4299224 4299222 99309 99298 99296 416651 407319 4381177 321429 350455
DESCRIPTION HARNESS, ECM - C27 SEALING RING CROUSE HINDS #SGI, .5 CONNECTOR, RECTANGLE - 16-40S (DEUTSCH) TUBING, SHRINKABLE - 00/6 AWG TERM, #4, .5, RING-T LUG, TERMINAL API 33471 0.375 FOR #4 WIRE WIRE, ELECT, SXL, 14GA, RED 50V (*SPECIFY LENGTH 19.750) WIRE, ELECT, SXL, 4GA, BLACK 50V (*SPECIFY LENGTH 5.167) WIRE, ELECT, SXL, 16GA, VIOLET 50V (*SPECIFY LENGTH 6.583) WIRE, ELECT, SXL, 16GA, GREEN 50V (*SPECIFY LENGTH 6.583) WIRE, ELECT, SXL, 16GA, BLUE 50V (*SPECIFY LENGTH 6.583) CONTACT, ELECTRICAL- GOLD PLATED-16 SOCK PLUG - SEALING - SOCKET - 12/16 GA - DEUTSCH BRAID - YELLOW (BULK) (*SPECIFY LENGTH 6.875 FT) WASHER, CONDUIT SEAL,1/2" NUT, LOCK, CONDUIT, 1/2"
4-5A SHEET 2
BI012738
HARNESS, TAC/STARTER/ FUEL, A/C - C27 ASSEMBLY 4272796 REVISION A
1 23 24
4-5B SHEET 1
BI012738
HARNESS, TAC/STARTER/ FUEL, A/C - C27 ASSEMBLY 4272796 REVISION A
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9
1 3 3 6 1 1 1 1 1
EA EA EA EA EA EA EA EA EA
4272796 350477 416858 416860 416650 416859 416861 416651 407319 437051
10 11 12 13 14 15 16 17 18 19 20 21
1 2 1 1 * * * * * * 14 *
EA EA EA EA FT FT FT FT FT FT FT FT
437011 416652 45252 45253 T99300-050 99301 T99306-050 424497 T99302-050 99299 99275 99308
22 23 24
19 1 1
FT EA EA
4381177 321429 350455
DESCRIPTION HARNESS, TAC/STARTER/ FUEL, A/C - C27 CONNECTOR, CROUSE HINDS, 5/8 CONNECTOR, ELECTRICAL - RECEPTACLE - DT04 - 2P CONNECTOR, ELECTRICAL, WEDGELOCK - 2 PIN - W2P CONTACT, ELECTRICAL- GOLD PLATED - 16 PIN CONNECTOR, ELECTRICAL - PLUG - 2 PIN - DT06-2S CONNECTOR, ELECTRICAL WEDGELOCK - SOCKET, W2S CONTACT, ELECTRICAL - GOLD PLATED - 16 SOCK PLUG - SEALING - SOCKET - 12/16 GA - DEUTSCH CONNECTOR - ELECTRICAL - RECEPTACLE - 2 WAY DEUTSCH# DTP04-2P WEDGELOCK - 2 WAY RECEPTACLE DEUTSCH# WP-2P CONTACT, ELECTRICAL GOLD PLATED - 12 PIN TERM, RING - 12/10AWG - 1/4 STUD-INSUL - SLDRL TERM, RING - 12/10AWG - #10 STUD - INSUL - SLDRL WIRE, ELECT, SXL, 16GA, RED 50V (*SPECIFY LENGTH 3.333) WIRE, ELECT, SXL, 16GA, YELLOW 50V (*SPECIFY LENGTH 3.333) WIRE, ELECT, SXL, 12GA, BLUE, 50V (*SPECIFY LENGTH 15.833) WIRE, 12 GAUGE, BLACK (*SPECIFY LENGTH 8.333) WIRE, ELECT, SXL, 16GA, BROWN 50V (*SPECIFY LENGTH 11.333) WIRE, ELECT, SXL, 16GA, BLACK 50V (*SPECIFY LENGTH 25.333) WIRE, ELECT, SXL, 16GA, GREEN/BROWN 50V WIRE, ELECT, SXL, 16GA, ORANGE 50V (*SPECIFY LENGTH 14.750) BRAID - YELLOW (BULK) (*SPECIFY LENGTH 3.333) WASHER, CONDUIT SEAL ,1/2" NUT, LOCK, CONDUIT, 1/2"
4-5B SHEET 2
BI012738
HARNESS, COMPRESSOR #1 - C27 ASSEMBLY 4272798 REVISION -
1 16 17
4-5C SHEET 1
BI012738
HARNESS, COMPRESSOR #1 - C27 ASSEMBLY 4272798 REVISION -
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8
1 1 1 9 3 * * *
EA EA EA EA EA FT FT FT
4272798 350477 416644 416648 416650 407319 416888-030 416888-000 99350-050
9
*
FT
99276
10 11
* *
FT FT
99296 99331-050
12
*
FT
99311
13
*
FT
99294
14 15 16 17
* * 1 1
FT FT EA EA
99299 4381177 321429 350455
DESCRIPTION HARNESS, COMPRESSOR #1 - C27 CONNECTOR, CROUSE HINDS, 5/8 CONNECTOR, ELECTRICAL - RECEPTACLE - DT04 - 12PA CONNECTOR, ELECTRICAL, PIN, RECEPTACLE - LOCK - W12P CONTACT, ELECTRICAL - GOLD PLATED - 16 PIN PLUG - SEALING - SOCKET - 12/16 GA - DEUTSCH WIRE, 18GA - TFFN WHITE/0 WIRE, 18GA - TFFN BLACK/0 WIRE, ELECT, SXL, 16GA, GRAY/BLACK 50V (*SPECIFY LENGTH 6.333) WIRE, ELECT, SXL, 16GA, GREEN/BLACK 50V (*SPECIFY LENGTH 6.333) WIRE, ELECT, SXL, 16GA, BLUE 50V (*SPECIFY LENGTH 6.333) WIRE, ELECT, SXL, 16GA, BLUE/WHITE 50V (*SPECIFY LENGTH 6.333) WIRE, ELECT, SXL, 16GA, GREEN/YELLOW 50V (*SPECIFY LENGTH 6.333) WIRE, ELECT, SXL, 16GA, VIOLET/BLUE 50V (*SPECIFY LENGTH 6.333) WIRE, ELECT, SXL, 16GA, BLACK 50V (*SPECIFY LENGTH 6.333) BRAID - YELLOW (BULK) (*SPECIFY LENGTH 4.45) WASHER, CONDUIT SEAL ,1/2" NUT, LOCK, CONDUIT, 1/2"
4-5C SHEET 2
BI012738
HARNESS, STARTER #1 - C27 ASSEMBLY 4272799 REVISION A
9 2 1
5
4-5D SHEET 1
BI012738
HARNESS, STARTER #1 - C27 ASSEMBLY 4272799 REVISION A
ITEM QTY. U/M PART NO. 1 2 3 5 7 8 9
1 1 1 * * * 1
EA EA EA FT FT FT EA
4272799 350477 350455 1245727 4280050 T99380-050 4381177 321429
DESCRIPTION HARNESS, STARTER #1 - C27 CONNECTOR, CROUSE HINDS, 5/8 NUT, LOCK, CONDUIT, 1/2" TERM, #6, .50 , RING - T TUBING, SHRINKABLE, RED, 1/2" (*SPECIFY LENGTH 0.333) WIRE, ELECT, SXL, 6 AWG, RED (*SPECIFY LENGTH 3.583) BRAID - YELLOW (BULK) (*SPECIFY LENGTH 1.75) WASHER, CONDUIT SEAL ,1/2"
4-5D SHEET 2
BI012738
HARNESS, PRESSURE SWITCH/WATER/OIL/TEMP - C27 ASSEMBLY 4272801 REVISION A
1
5 11
4-5E SHEET 1
BI012738
HARNESS, PRESSURE SWITCH/WATER/OIL/TEMP - C27 ASSEMBLY 4272801 REVISION A
ITEM QTY. U/M PART NO. 1 2 3 4 5 6
1 2 2 * 1 *
EA EA EA FT EA FT
4272801 323194 350432 77827 1510786 350455 99276
7
*
FT
99273
8
*
FT
99329
9 10 11
* * 1
FT FT EA
99297 4381177 321429
DESCRIPTION HARNESS, PRESSURE SWITCH/WATER/OIL/TEMP - C27 CONDUIT, CONNECTOR, CORD, 1/2" CGB193-SG TERMINAL, RING W#16-14, STUD #8 TERMINAL, RING 10 INSULATED 16/14 GA WRAP, SPIRAL, 1/8" (*SPECIFY LENGTH 0.917) NUT, LOCK, CONDUIT, 1/2" WIRE, ELECT, SXL, 16GA, GREEN/BLACK 50V (*SPECIFY LENGTH 5.667) WIRE, ELECT, SXL, 16GA, WHT/GREEN, 50V (*SPECIFY LENGTH 5.667) WIRE, ELECT, SXL, 16GA, BLACK/ORANGE 50V (*SPECIFY LENGTH 5.833) WIRE, ELECT, SXL, 16GA, WHITE 50V (*SPECIFY LENGTH 9.417) BRAID - YELLOW (BULK) (*SPECIFY LENGTH 7.667) WASHER, CONDUIT SEAL ,1/2"
4-5E SHEET 2
BI012738
HARNESS, 2 SPEED FUEL - C27 ASSEMBLY 4275972 REVISION A
1 10 11
4-5F SHEET 1
BI012738
HARNESS, 2 SPEED FUEL - C27 ASSEMBLY 4275972 REVISION A
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14
1 1 1 2 * * * * * 1 1 1 1 2
EA EA EA EA FT FT FT FT FT EA EA EA EA EA
4275972 323194 416859 416861 416651 99308 99297 99300-050 99299 4381177 321429 350455 416858 416860 416650
DESCRIPTION HARNESS, 2 SPEED FUEL - C27 CONDUIT, CONNECTOR, CORD, 1/2" CGB193-SG CONNECTOR, ELECTRICAL - PLUG - 2 PIN - DT06-2S CONNECTOR, ELECTRICAL WEDGELOCK - SOCKET, W2S CONTACT, ELECTRICAL - GOLD PLATED - 16 SOCK WIRE, ELECT, SXL, 16GA, ORANGE 50V (*SPECIFY LENGTH 3.500) WIRE, ELECT, SXL, 16GA, WHITE 50V (*SPECIFY LENGTH 3.500) WIRE, ELECT, SXL, 16GA, RED 50V (*SPECIFY LENGTH 3.500) WIRE, ELECT, SXL, 16GA, BLACK 50V (*SPECIFY LENGTH 3.500) BRAID - YELLOW (BULK) (*SPECIFY LENGTH 2.417) WASHER, CONDUIT SEAL ,1/2" NUT, LOCK, CONDUIT, 1/2" CONNECTOR, ELECTRICAL - RECEPTACLE - DT04-2P CONNECTOR, ELECTRICAL, WEDGELOCK - 2 PIN - W2P CONTACT, ELECTRICAL - GOLD PLATED - 16 PIN
4-5F SHEET 2
BI012738
HARNESS, STARTER #2 - C27 ASSEMBLY 4482881 REVISION -
7 2 1
5
4-5G SHEET 1
BI012738
HARNESS, STARTER #2 - C27 ASSEMBLY 4482881 REVISION -
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7
1 1 2 * * * 1
EA EA EA FT FT FT EA
4482881 350477 350455 1245727 1246032 99379-050 4381177 321429
DESCRIPTION HARNESS, STARTER #2 - C27 CONNECTOR, CROUSE HINDS, 5/8 NUT, LOCK, CONDUIT, 1/2" TERMINAL, #6, .50 , RING - T TUBING, SHRINKABLE, BLACK, 1-.5 (*SPECIFY LENGTH 0.333) WIRE, ELECTRICAL, SXL, 6 AWG BLACK (*SPECIFY LENGTH 3.917) BRAID - YELLOW (BULK) (*SPECIFY LENGTH 2.083) WASHER, CONDUIT SEAL , 1/2"
4-5G SHEET 2
BI012738
HARNESS, ALTERNATOR - C27 ASSEMBLY 4272802 REVISION A
5
5
4 4
4-6 SHEET 1
BI012738
HARNESS, ALTERNATOR - C27 ASSEMBLY 4272802 REVISION A
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8
1 1 2 * * * * *
EA EA EA FT FT FT FT FT
4272802 1488800 1245733 1245727 1246032 4280050 4299223 4299222 4381177
DESCRIPTION HARNESS, ALTERNATOR - C27 TERM, RING - 6AWG - 5/16 - STUD INSULATED TERM, #6, .25, RING - T TERM, #6, .50, RING - T TUBING, SHRINK, BLACK, 1 - .5x2" (* SPECIFY LENGTH .333) TUBING, SHRINK, RED, 1/2" (*SPECIFY LENGTH .667) WIRE, ELECT, SXL, 4GA, RED 50V (*SPECIFY LENGTH 3.833) WIRE, ELECT, SXL, 4GA, BLACK 50V (*SPECIFY LENGTH 4.867) BRAID - YELLOW (BULK) (*SPECIFY LENGTH 179.070)
4-6 SHEET 2
BI012738
HARNESS, RELAY TO STARTER SOLENOID - C27 ASSEMBLY 4275971 REVISION A
4-7 SHEET 1
BI012738
HARNESS, RELAY TO STARTER SOLENOID - C27 ASSEMBLY 4275971 REVISION A
ITEM QTY. U/M PART NO. 1 2 3 4 5 6
1 1 2 * * *
EA EA EA FT FT FT
4275971 45249 45253 45252 17824 99306 4381177
DESCRIPTION HARNESS, RELAY TO STARTER SOLENOID - C27 TERM, RING 12/10AWG 1/2 STUD INSUL SLDRLES TERM, RING 12/10 AWG - #10 STUD - INSUL SLDRL TERM, RING 12/10 AWG 1/4 STUD - INSUL SLDRL WIRE, ELECT, SXL, 10GA RED 50V - (*SPECIFY LENGTH 2.50) WIRE, ELECT, SXL, 12GA BLUE 50V - (*SPECIFY LENGTH 2.25) BRAID - YELLOW (BULK) (*SPECIFY LENGTH 3.083 )
4-7 SHEET 2
BI012738
HARNESS, ALTERNATOR #2 - C27 ASSEMBLY 4482899 REVISION -
5
5
4-8 SHEET 1
BI012738
HARNESS, ALTERNATOR #2 - C27 ASSEMBLY 4482899 REVISION -
ITEM QTY. U/M PART NO. 1 2 3 4 5
1 1 * * *
EA EA FT FT FT
4482899 1488800 1245733 4280050 4299223 4381177
DESCRIPTION HARNESS, ALTERNATOR #2 - C27 TERM, RING 6AWG-5/16-STUD - INSULATED TERM, #6, .25, RING - T TUBING, SHRINKABLE, RED, 1/2" (*SPECIFY LENGTH 0.333) WIRE, ELECT, SXL,4GA RED 50V - (*SPECIFY LENGTH 1.917) BRAID - YELLOW (BULK) (*SPECIFY LENGTH 1.583 )
4-8 SHEET 2
BI012738
ENGINE PANEL STARTUP ASSEMBLY ASSEMBLY 443230 REVISION A
3
5 4
6
7
2
6
7
1
4-9 SHEET 1
BI012738
ENGINE PANEL STARTUP ASSEMBLY ASSEMBLY 443230 REVISION A
5 8
4
4-9 SHEET 2
BI012738
ENGINE PANEL STARTUP ASSEMBLY ASSEMBLY 443230 REVISION A
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8
1 1 1 1 1 2 2 1
EA EA EA EA EA EA EA EA
443230 443224 443225 416984 421341 421342 5968 5970 442189
DESCRIPTION ENGINE PANEL STARTUP ASSEMBLY PANEL, ENGINE STARTUP W/THROTTLE DECAL, ENGINE STARTUP W/THROTTLE BRACKET, THROTTLE ENGINE LAMP - INDICATOR BULB, 24V NUT, HEX - GR5 (1/4-20UNC) WASHER, LOCK (1/4, SPRING) CONNECTOR, ELECTRICAL
4-9 SHEET 3
BI012738
ENGINE PRELUBE INSTALLATION - C27 ASSEMBLY 1068612 REVISION E
7
6
15
5
4
13 16 17
23 9
1
12 11
10
14
8
18 19 2
20
4-10 SHEET 1
3
BI012738
ENGINE PRELUBE INSTALLATION - C27 ASSEMBLY 1068612 REVISION E
11 21 23 1
22 24 25
12 13 11
20
4-10 SHEET 2
BI012738
ENGINE PRELUBE INSTALLATION - C27 ASSEMBLY 1068612 REVISION E
4-10 SHEET 3
BI012738
ENGINE PRELUBE INSTALLATION - C27 ASSEMBLY 1068612 REVISION E
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
1 1 1 1 1 1 1 1 1 1 1 4 4 1 1 2 2 4 4 4 4 4 1 4 4
EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
1068612 423813 424918 424917 37408 31397 44431 350502 18556 46402-050 37688 1528351 6092 42627 4198815 400984 42570 5989 6293 4143208 9135 4328686 81559 4143209 5989 42836
DESCRIPTION ENGINE PRELUBE INSTALLATION - C27 ENGINE PRELUBE PUMP HOSE ASSEMBLY (JCBF318-20-67) HOSE ASSEMBLY (JCBF318-16-42) ADAPTER, 90 DEG ADAPTER, STRAIGHT ADAPTER, STRAIGHT ADAPTER, STRAIGHT - O-RING ADAPTER, ELBOW - 90 DEG ADAPTER, RUN TEE (12MJIC X -12FJIC) ADAPTER, STRAIGHT MOUNT, PRELUBE - C15/C27 CAPSCREW, HEX HEAD - GR5 (1/2-13UNC, 1.000L) WASHER, FLAT (1/2) MOUNT, PRELUBE - RELAY CHECK VALVE (3/4) CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 1.000L) WASHER, LOCK (3/8, SPRING) NUT, LOCK (1/4-20UNC, ELASTIC COLLAR) VIBRATION-DAMPING SANDWICH MOUNT CAPSCREW, SOCKET (3/8-16UNC, 1.00L) FLEX-BOLT SANDWICH MOUNT NUT, LOCK (3/8-16UNC, ELASTIC COLLAR) MOUNT, ENGINE PRELUBE PLATE WASHER, LOCK (3/8, SPRING) WASHER, FLAT (3/8, TYPE SAE)
4-10 SHEET 4
SECT-PAGE 4-11
BI012738
ENGINE PRELUBE PUMP ASSEMBLY 423813 REVISION A
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48
2 2 2 2 4 5 10 2 2 5 5 4 4 4 1 1 1 2 6 6 1 1 4 1 1 4 1 1 2 1 1 1 1 2 1 1 1 1 1 2 2 1 1 1 1 1 1 1
KIT
423813
EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
------------------------------------------------------------------------------------------------------------------------------------------------------------------------1510239 -------1510261 ----------------------------1510240 ------------------------------------------1510238 ----------------------------------------------------------------
DESCRIPTION ENGINE PRELUBE PUMP (Includes electrical and plumbing) BOLT BOLT NUT NUT BOLT, METRIC NUT WASHER, FLAT WASHER, LOCK WASHER, LOCK WASHER, LOCK BOLT WASHER, FLAT WASHER, FLAT WASHER, FLAT ADAPTER TEE WIRING HARNESS - DIAGNOSTIC CLAMP CLAMP CLAMP RELAY, 12V & 24V BRACKET, MOUNTING - RELAY CLAMP OIL EVAC BRACKET ASSEMBLY SWITCH, MAGNETIC WIRING HARNESS - ENTENSION CABLE ASSEMBLY - BLK GROUND CABLE ASSEMBLY WIRING HARNESS - EXTENSION - 72" WIRING HARNESS - MAIN CABLE ASSEMBLY WIRING HARNESS - KEY SWITCH CABLE TIE ADAPTER, ELBOW PLATE QUICK DISCONNECT CHECK VALVE REMOTE BRACKET PRESSURE SWITCH REMOTE BRACKET ADAPTER, ELBOW ADAPTER PLATE GASKET ADAPTER ADAPTER ADAPTER ADAPTER, ELBOW 4-11 SHEET 1
BI012738
ENGINE PRELUBE PUMP ASSEMBLY 423813 REVISION A
ITEM QTY. U/M PART NO. 49 50 51 52 53 54 55 56 57
1 2 4 2 1 60 144 1 2
EA EA EA EA EA IN IN EA EA
----------------------------4095416 -----------------------------
DESCRIPTION SPECIAL FITTING HOSE FITTING HOSE FITTING HOSE FITTING MOTOR HOSE HOSE BOX BOX
4-11 SHEET 2
BI012738
FUEL FILTER INSTALLATION - C27 ASSEMBLY 1511297 REVISION B
1 7
6 2
2
8
4
3 10
3 10
9 8
12
4-12 SHEET 1
11
5
3 10
BI012738
FUEL FILTER INSTALLATION - C27 ASSEMBLY 1511297 REVISION B
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12
1 2 4 6 9 4 4 2 1 4 1 1
EA EA EA FT FT EA EA EA EA EA EA EA
1511297 434777 69098 33375 15146 15146 317820 5989 57729 37155 16890-050 428115 70050
DESCRIPTION FUEL FILTER INSTALLATION - C27 FUEL FILTER ADAPTER, 90 DEG FITTING, HOSE HOSE, FUEL BULK (5/8, 250 PSI) HOSE, FUEL BULK (5/8, 250 PSI) CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 1.500L) WASHER, LOCK (3/8, SPRING) ADAPTER, REDUCER ADAPTER, 90 DEG CLAMP, HOSE VALVE, CHECK ADAPTER, HYDRAULIC
4-12 SHEET 2
SECT-PAGE 4-13
BI012738
FUEL FILTER ASSEMBLY 434777 REVISION A
1 2 3 4 5
6
7 8 14 15
9
16
10 11
17
12
13
4-13 SHEET 1
BI012738
FUEL FILTER ASSEMBLY 434777 REVISION A
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
1 1 1 1 1 1 1
EA EA EA EA EA EA EA
1 1 1 1 1 1 1 1
EA EA EA EA EA EA EA EA
434777 V014005 ---------------------V014006 V014004 V014007 -------------------------------------------------V014008 V014009 V014010 V014011
DESCRIPTION FUEL FILTER T-HANDLE AND O-RING KIT LID AND GASKET KIT OUTER CYLINDER KIT RETURN TUBE KIT MOUNTING BRACKET (includes bracket hardware) ELEMENT, 10 micron (all replacement elements include seals) VALVE, SPRING AND O-RING KIT NOT USED IN THIS ASSEMBLY NOT USED IN THIS ASSEMBLY BOWL (and lid) GASKET CHECK BALL WITH SEAL CENTRIFUGE/CONICAL BAFFLE NOT USED IN THIS ASSEMBLY BODY KIT BOWL RING CAPSCREW KIT (quantity 4) CLEAR BOWL KIT (includes bowl, drain, bowl gasket and probe plug) COMPLETE SEAL SERVICE KIT
4-13 SHEET 2
BI012738
MUFFLER ASSEMBLY ASSEMBLY 432853 REVISION K
2
1 5
3
7 19
3 20 13 14
16
5
3
7 19
2
15
2
12 13 14
1 20 13 14
1 21
22
21
15 21 14 13 12
3 1
2 8 10 9
14 13 12 11
4-14 SHEET 1
10
BI012738
MUFFLER ASSEMBLY ASSEMBLY 432853 REVISION K
ITEM QTY. U/M PART NO. 1 2 3 5 7 8 9 10 11 12 13 14 15 16 19 20 21 22
2 2 2 32 32 4 8 16 8 1 4 2 1 1 4 1 2 2
EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
432853 416052 421143 416190 42710 319562 416193 427413 7972 69318 4242148 416191 431517 434048 434050 1674617 4242149 4289924 434775
DESCRIPTION MUFFLER ASSEMBLY MUFFLER EXHAUST OUTLET CAP, RAIN CAPSCREW, HEX HEAD - GR5 (3/4-10UNC, 2.250L) NUT, LOCK - GR5 (3/4-10UNC) CLAMP, MOUNTING BAND - MUFFLER MOUNT, SHOCK NUT, LOCK (3/8-16UNC, ELASTIC COLLAR) WASHER, BEVEL (3/8 PLAIN MALLEABLE) TUBE, EXHAUST - FLEX (39 INCHES) CLAMP, FLEX TAPE, FIBERGLASS - EXHAUST EXHAUST INLET PIPE EXHAUST INLET PIPE GASKET, FLANGE TUBE, EXHAUST - FLEX (30 INCHES) ENGINE EXHAUST ELBOW - ADAPTER CLAMP, ELBOW - EXHAUST
4-14 SHEET 2
SECT-PAGE
4-15
BI012738
ENGINE EXHAUST ELBOW - ADAPTER ASSEMBLY 4289924 REVISION -
2
1
4-15 SHEET 1
BI012738
ENGINE EXHAUST ELBOW - ADAPTER ASSEMBLY 4289924 REVISION -
ITEM QTY. U/M PART NO. 1 2
1 1
EA EA
4289924 434774 434028
DESCRIPTION ENGINE EXHAUST ELBOW - ADAPTER ELBOW, EXHAUST - C27 ADAPTER, ENGINE EXHAUST
4-15 SHEET 2
BI012738
AIR CLEANER INSTALLATION - ENGINE ASSEMBLY 432855 REVISION F
16 17 18
4
16 17
3 11
12 13 6
5 10 9
16 19
16 11
17
17 12
1
13
17 16
19
17 16
1
4
10 9
4-16 SHEET 1
7
8 2
10 9
BI012738
AIR CLEANER INSTALLATION - ENGINE ASSEMBLY 432855 REVISION F
ITEM QTY. U/M PART NO. 1 2 3
1 1 1
EA EA EA
432855 414274 416108 4441365
4 5 6 7 8 9 10 11 12 13 16 17 18 19
1 2 8 13 13 4 4 1 2 2 4 16 1 1
EA EA EA EA EA EA EA EA EA EA EA EA EA EA
4373747 95707 87788 6415 5984 6414 6716 49125 42570 5991 51070 87786 4080699 434041
DESCRIPTION AIR CLEANER INSTALLATION - ENGINE AIR CLEANER ASSEMBLY BRACKET, AIR CLEANER BRACKET, SUPPORT - ENGINE AIR CLEANER PIPING TUBE ASSEMBLY - ENGINE AIR TUBING, STRAIGHT - 8" MOLDED CLAMP, AIR LINE (8.50 - 8.91) CAPSCREW, HEX HEAD - GR5 (5/8-11UNC, 1.250L) WASHER, LOCK (5/8, SPRING) CAPSCREW, HEX HEAD - GR5 (5/8-11UNC, 1.750L) NUT, LOCK (5/8-11UNC, ELASTIC COLLAR) STRAP, BAND - AIR FILTER CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 1.00L) NUT, HEX - GR5 (3/8-16UNC) HOSE, HUMP CLAMP, AIR LINE (6.38 - 6.65) TUBE, ROUND - ALUMINUM (6" X 20") TUBE, ROUND - ALUMINUM (6" X 17.25")
4-16 SHEET 2
SECT-PAGE 4-17
BI012738
AIR CLEANER ASSEMBLY ASSEMBLY 414274 REVISION -
16
12
14
3
2
15 17
1 13
9
18
4 5 3 6
8
7 19
4-17 SHEET 1
BI012738
AIR CLEANER ASSEMBLY ASSEMBLY 414274 REVISION -
20
2
12 15
14
9 17
4
5
6 18
7 16 3
8
19
4-17 SHEET 2
13
BI012738
AIR CLEANER ASSEMBLY ASSEMBLY 414274 REVISION -
ITEM QTY. U/M PART NO. 414274 V007523 V007524
1 2
1 2
EA EA
3 4 5 6 7 8 9 10 11 12 13 14 15 16
34 2 2 1 3 3 22 1 1 2 2 2 2 2
EA EA EA EA EA EA EA EA EA EA EA EA EA EA
17 18 19 20 21
2 2 3 2 2
EA EA EA EA EA
V007525 V007526 V007527 V007528 402511 65319 V007529 ------------V007530 45786 65321 V006971 V007531 V014203 65323 V007532 V004808 ------V007533
1
EA
V007534
1 2
EA EA
V007535 V007536
DESCRIPTION AIR CLEANER ASSEMBLY BODY WELDMENT FLANGE ASSEMBLY (Includes one per assy V007536 safety restriction adapter assembled) NUT GASKET GASKET BODY ASSEMBLY (Includes one V007535 capscrew) O-RING CLAMP ASSEMBLY CAPSCREW MARKING (Not Shown) MARKING (Not Shown) ELEMENT ASSEMBLY, SAFETY GASKET NUT ASSEMBLY (Includes one item 13 per 65321 assy) PIN ELEMENT ASSEMBLY, PRIMARY filter element gasket NUT, WING CLIP CUP ASSEMBLY CAP, SHIPPING FILTER SERVICE INDICATOR ASSEMBLY (Not Shown) BODY ASSEMBLY (Includes two V007524 flange assy's & two V007536 restriction adapters assembled) CAPSCREW ADAPTER, RESTRICTION - SAFETY
4-17 SHEET 3
BI012738
AIR CLEANER RAIN SHIELD ASSEMBLY - SRG29 ASSEMBLY 435138 REVISION A
1 4
2
5 3
4-18 SHEET 1
BI012738
AIR CLEANER RAIN SHIELD ASSEMBLY - SRG29 ASSEMBLY 435138 REVISION A
ITEM QTY. U/M PART NO. 1 2 3 4 5
3 1 1 1 3
EA EA EA EA EA
435138 429699 429700 436239 435127 43622
DESCRIPTION AIR CLEANER RAIN SHIELD ASSEMBLY - SRG29 CUP, DUST - QUICK RELEASE SHIELD, RAIN - FRONT SHIELD, RAIN - LH SIDE GUARD, AIR CLEANER - RAIN VALVE, VACUATOR
4-18 SHEET 2
BI012738
ENGINE WATER PIPING ASSEMBLY ASSEMBLY 432856 REVISION G
14 13 12 3 3
2
1
8
2
10 14 16
4 5
2 7
9
6
11
3
11 10
3 4 17
2
12 13 14
11 10
7
6
3
2
15
1
3
2
5
8
9
4-19 SHEET 1
10 14 16
BI012738
ENGINE WATER PIPING ASSEMBLY ASSEMBLY 432856 REVISION G
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
1 3 6 1 1 1 2 1 2 2 1 1 4 8 1 4 12
EA FT EA EA EA FT EA FT EA EA EA EA EA EA EA EA EA
432856 427180 412542 430623 434051 434046 412544 411832 416328 87784 302429 435337 1661234 5988 5989 4236907 68999 1003128
DESCRIPTION ENGINE WATER PIPING ASSEMBLY TUBE, WATER - SUCTION HOSE, RADIATOR (4" ID) CLAMP, CONSTANT TORQUE TUBE, ENGINE - WATER OUTLET TUBE, WATER - SUCTION HOSE, RADIATOR (3.5" ID) CLAMP, TUBING HOSE, RADIATOR (5" ID) CLAMP, AIR LINE U-BOLT, CLAMP BRACE TUBE CONNECTOR, UPPER RADIATOR CAPSCREW, HEX HEAD - GR5 (3/8UNC, 1.250L) WASHER, LOCK (3/8, SPRING) BRACKET, WATER PIPING - LOWER NUT, HEX - GR8 (3/8-16UNC) STRAP, CINCH, 2" X 3
4-19 SHEET 2
BI012738
COOLER INSTALLATION (COMPRESSOR) ASSEMBLY 432862 REVISION I
1
9 6
9
10
7
8 4-20 SHEET 1
BI012738
COOLER INSTALLATION (COMPRESSOR) ASSEMBLY 432862 REVISION I
15 12
11
4-20 SHEET 2
16
BI012738
COOLER INSTALLATION (COMPRESSOR) ASSEMBLY 432862 REVISION I
ITEM QTY. U/M PART NO. 1
1
EA
432862 4294274
6 7 8 9 10 11 12 15 16
1 4 4 2 2 1 2 2 1
EA EA EA EA EA EA EA EA EA
58494 49216 429078 348375 340583 51772 321128 97609 77849
DESCRIPTION COOLER INSTALLATION (COMPRESSOR) COOLER INSTALLATION, COMPRESSOR OIL/CHARGE AIR VALVE, CHECK CAPSCREW, HEX HEAD - GR5 (3/4-10UNC, 4.500L) NUT, LOCK (3/4-10UNC, ELASTIC COLLAR) ADAPTER, RUN TEE ADAPTER, STRAIGHT ADAPTER, STRAIGHT ADAPTER, SPLIT FLANGE ADAPTER, STRAIGHT ADAPTER, 90 DEG, SWIVEL
4-20 SHEET 3
SECT-PAGE 4-21
BI012738
COOLER INSTALLATION, COMPRESSOR OIL/CHARGE AIR ASSEMBLY 4294274 REVISION B
25
23 26 25
35
30 23
23
27 26
13
18
24 23
1
30 3 20
28 21
12
7 34
33
25
23 6
16 19
14
8
10
21 22
26 23
25
20
4
30
27 25
17
26 23
24 25
23 26
4-21 SHEET 1
23 24
23
25
25
23
27 26
22
BI012738
COOLER INSTALLATION, COMPRESSOR OIL/CHARGE AIR ASSEMBLY 4294274 REVISION B 2
9
25 26 23
11
24 25 23 23
32 29
31
5
4-21 SHEET 2
20
21
BI012738
COOLER INSTALLATION, COMPRESSOR OIL/CHARGE AIR ASSEMBLY 4294274 REVISION B
ITEM QTY. U/M PART NO. 4294274 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34
1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 1 1 1 1 1 16 16 12 92 6 49 48 28 4 4 12 4 4 1 4
EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
V013895 V013293 1031734 1691880 1691013 4495344 4428839 99471 414336 1028024 416034 1691922 4495343 4495345 4443869 4495346 4443868 4495347 4443866 4444020 1037588 1037586 1053719 1007930 4495348 989148 1053720 1037594 1068416 4444023 1008825 4444025 1008521 4444021 4444022
1
EA
V003816
1
EA
V003817
1
EA
V003386
DESCRIPTION COOLER INSTALLATION, COMPRESSOR OIL/CHARGE AIR COOLER ASSEMBLY, COMPRESSOR OIL CHARGE AIR (AFTERCOOLER) ASSEMBLY SHROUD, FAN MOTOR MOUNT MOTOR MOUNT, BOLT-ON GUARD, FAN - STANDARD GUARD, CORE BUSHING, SPLIT TAPER FAN, 48" - 10 BLADE replacement blade MOTOR, FAN CLIP MUFFLER MOUNT BRACKET MUFFLER MOUNT LABEL, HEAT EXCHANGER LABEL, HEAT EXCHANGER DECAL, MAX PSI 50 DECAL, MAX PSI 500 WARNING SIGN DECAL, INLET CAPSCREW, HEX HEAD - GR5 (1/2-13UNC, 1.250L) WASHER, LOCK (1/2, SPRING) NUT, HEX - GR5 (1/2-13UNC) WASHER, FLAT (3/8, HARDENED) NUT, HEX - GR8 - SELF LOCKING (3/8-16) CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 1.000) NUT, HEX - GR5 (3/8-16UNC) WASHER, LOCK (3/8, SPRING) FLAT WASHER - 1/2" FLAT WASHER - GR8 - 1/2" CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 1-1/4L) CAPSCREW, HEX HEAD - GR8 (1/2-13UNC, 2.00L) NUT, GR8 (1/2-13) TAG, FAN ROTATION RIVET, LARGE HEAD TOOL, TUBING BREAKER (Not included with assy 432859) (For freeing rectangular tubes from rubber grommet) TOOL, TUBING INSTALLATION (Not included with assy 432859) (For removing and installing rectangular tubes) TOOL,TUBING INSTALLATION (Not included with assy 432859) (For removing round tubes)
4-21 SHEET 3
SECT-PAGE 4-22 4-23
4-24
BI012738
COOLER ASSEMBLY, COMPRESSOR OIL ASSEMBLY V013895 REVISION H
12
13
3 4
5
4 2 7 12
6
8
9 10 11
14
16
19 17 18
2 20
4 3
4-22 SHEET 1
15
BI012738
COOLER ASSEMBLY, COMPRESSOR OIL ASSEMBLY V013895 REVISION H
4-22 SHEET 2
BI012738
COOLER ASSEMBLY, COMPRESSOR OIL ASSEMBLY V013895 REVISION H
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
1 272 568 852 284 4 12 16 16 12 12 20 40 2 12 2 8 4 4 2 4 1 4 4 1
EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
V013895 1031736 1027718 1027713 1012610 1012609 1031443 1027719 1007930 989148 1037594 1053720 1012611 1012612 1030349 1025667 1025665 1025668 1025666 1037606 1031447 4444022 4495349 1037586 1037588 -------
1
EA
V003816
1
EA
V003817
1
EA
V003386
DESCRIPTION COOLER ASSEMBLY, COMPRESSOR OIL FRAME, COOLER ASSEMBLY, COMPRESSOR OIL ALUMINUM TUBES SEAL, CSC CUPPED WASHER TUBE RETAINER TUBE STABILIZER BAR ALUMINUM TUBES WASHER, FLAT (3/8, HARDENED) CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 1.000L) WASHER, LOCK (3/8, SPRING) NUT, HEX - GR5 (3/8-16UNC) TUBE STABILIZER TUBE STABILIZER, CENTER X-BRACE ROD NUT, HEX X-BRACE CLAMP WASHER, FLAT NUT, HEX, SELF LOCKING CAPSCREW, HEX HEAD - GR5 (5/16-18UNC, 1.000L) PLUG, SQUARE HEAD RIVET, LARGE HEAD BRACKET WASHER, LOCK CAPSCREW, HEX - GR5 (1/2-13, 1.250L) TAG, DATA - GENERAL TOOL, TUBING BREAKER (Not included with cooler assembly) (For freeing rectangular tubes from rubber grommet) TOOL, TUBING INSTALLATION (Not included with cooler assembly) (For removing and installing rectangular tubes) TOOL,TUBING INSTALLATION (Not included with cooler assembly) (For removing round tubes)
4-22 SHEET 3
BI012738
CHARGE AIR (AFTERCOOLER) ASSEMBLY ASSEMBLY V013293 REVISION E
2 1 3
5 6 4
7
8 9 10 11
4-23 SHEET 1
BI012738
CHARGE AIR (AFTERCOOLER) ASSEMBLY ASSEMBLY V013293 REVISION E
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13
1 88 44 2 8 8 2 2 8 8 8 4 1
EA EA EA EA EA EA EA EA EA EA EA EA EA
V013293 1031542 1030332 4495400 1031543 1025668 1037606 1030334 1031538 1030338 1030337 1030336 4444022 -------
DESCRIPTION CHARGE AIR (AFTERCOOLER) ASSEMBLY FRAME, CHARGE AIR (AFTERCOOLER) ASSEMBLY SEAL, CAC TUBE, ALUMINUM - SPECIAL BAR, SUPPORT FLAT WASHER CAPSCREW, HEX HEAD - GR5 (5/16-18UNC, 1.000L) RETAINER, TUBE RETAINER, TUBE SCREW, SOCKET HEAD - STAINLESS STEEL FLAT WASHER, STAINLESS STEEL SEAL, O-RING - VITON RIVET, LARGE HEAD TAG, DATA - GENERAL
4-23 SHEET 2
BI012738
MOTOR, FAN ASSEMBLY 416034 REVISION -
3 4
28 1 27 2
18
21 20
19 16 15
17 23 22
5
5 6
13 14 13 14 8
24 25 26
7 9 11
4-24 SHEET 1
10
BI012738
MOTOR, FAN ASSEMBLY 416034 REVISION -
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 13 14 15 16 17 18 19 20 21 22 23 24 25
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 7 21 1 1 1
EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
26 27
1 2 2 2 2 2 4
EA EA EA EA EA EA EA
416034 V007418 V007419 V007420 V007421 V007422 V007423 V007424 V007425 V007426 V007427 V007428 V007429 V007430 V007431 V007432 V007433 V007434 V007435 V007436 V007437 V007438 V007439 V007440 V007441 V007442 V007443 V007444 V007445 V007446 V007447 V007448 V007449 V007450 V007451
DESCRIPTION MOTOR, FAN HOUSING ASSEMBLY, BARREL PLATE, VALVE PLUG, BLEEDER WASHER, SEAL HOUSING, BEARING O-RING O-RING O-RING CARRIER, SEAL SEAL, SHAFT RING, RETAINING PLUG, BLEEDER WASHER, SEAL SHAFT PIN, GUIDE KEY, FLAT BARREL, CYLINDER SUPPORT, BARREL PISTON ASSEMBLY RING, PISTON GEAR, RING BEARING, TAP ROL BEARING, CYLINDER WASHER, SPACER (0,5) As Required WASHER, SPACER (1,0) As Required WASHER, SPACER (1,0) As Required WASHER, SPACER (0,8) As Required RING, RETAINING SHIM (0,2) As Required SHIM (0,4) As Required SHIM (0,6) As Required SHIM (0,8) As Required SHIM (1,0) As Required CAPSCREW, HEX SOCKET
4-24 SHEET 2
BI012738
AIR CLEANER INSTALLATION - COMPRESSOR ASSEMBLY 430092 REVISION C
16
8 4
9
1 10 11
2 5 3 7
6
9
4
16 1
6 2 12 13 14 15
4-25 SHEET 1
BI012738
AIR CLEANER INSTALLATION - COMPRESSOR ASSEMBLY 430092 REVISION C
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
1 1 1 2 1 1 1 1 12 1 2 10 10 2 2 1
EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
430092 75549 416107 43771 46027 95478 435274 409054 4205147 87788 47972 411834 6415 5984 6414 6716 43160
DESCRIPTION AIR CLEANER INSTALLATION - COMPRESSOR AIR CLEANER ASSEMBLY BRACKET, AIR CLEANER HOSE, HUMP ELBOW, 45 DEG TUBE, ROUND BRACKET, SUPPORT - OIL STOP VALVE TUBE, ROUND (8" OD X 13L) TUBE, ROUND (8" OD X 14L) CLAMP, AIR LINE REDUCER, HUMP CLAMP, TUBING CAPSCREW, HEX HEAD - GR5 (5/8-11UNC, 1.250) WASHER, LOCK (5/8, SPRING) CAPSCREW, HEX HEAD - GR5 (5/8-11UNC, 1.750) NUT, LOCK (5/8-11UNC, ELASTIC COLLAR) BRACKET, FLOODLIGHT
4-25 SHEET 2
SECT-PAGE 4-26
BI012738
AIR CLEANER ASSEMBLY ASSEMBLY 75549 REVISION -
22
21
11
17 13 19
14
1
18 21 16
8
15 3
9 2 20 4
12
5 8 7
4-26 SHEET 1
BI012738
AIR CLEANER ASSEMBLY ASSEMBLY 75549 REVISION -
1 22
13 16 15
8 18 2
3
19 17
4 9
5 6 7
4-26 SHEET 2
14
BI012738
AIR CLEANER ASSEMBLY ASSEMBLY 75549 REVISION -
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 11 12 13 14 15 16 17 18 19 20 21 22
1 2 2 1 1 1 1 14 14 1 1 1 2 1 1 1 1 1 2 1 1
EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
75549 ----------V007527 V014655 V014654 ----------65319 --------------------------------------------------65320 45786 65321 ----------65322 65323 ----------------------------------------22205
DESCRIPTION AIR CLEANER ASSEMBLY BODY ASSEMBLY (INCLUDES ITEMS 20-21-22) GASKET (SHORT) GASKET (LONG) LOWER BODY ASSEMBLY O-RING CLAMP ASSEMBLY CUP ASSEMBLY BOLT NUT MARKING MARKING ELEMENT ASSEMBLY, SAFETY WASHER GASKET NUT ASSEMBLY (INCLUDES ITEM 14) PIN ELEMENT ASSEMBLY, PRIMARY NUT-WING CLIP BOLT FLANGE ASSEMBLY (INCLUDES ITEM 22) RESTRICTION ADAPTER, SAFETY FILTER KIT - AIR CLEANER ASSEMBLY Includes Items 13-15, 17, and 18.
4-26 SHEET 3
BI012738
AIR CLEANER RAIN SHIELD ASSEMBLY - SRG20 ASSEMBLY 435128 REVISION A
1
4
2 5 3
4-27 SHEET 1
BI012738
AIR CLEANER RAIN SHIELD ASSEMBLY - SRG20 ASSEMBLY 435128 REVISION A
ITEM QTY. U/M PART NO. 1 2 3 4 5
1 1 1 1 1
EA EA EA EA EA
435128 429699 429701 436239 435127 43622
DESCRIPTION AIR CLEANER RAIN SHIELD ASSEMBLY - SRG20 CUP, DUST - QUICK RELEASE SHIELD, RAIN - FRONT SHIELD, RAIN - LH SIDE GUARD, AIR CLEANER - RAIN VALVE, VACUATOR
4-27 SHEET 2
BI012738
COMPRESSOR / AIR RECEIVER PIPING ASSEMBLY 1066102 REVISION F
52 55
60 48 47 46
52
67
31
30
30
31 30
38
52
57
56
39 40 62 63 64 46 47 48 60
66
16 17 57
52
45
65 43 41 50 41 42
4-28 SHEET 1
BI012738
COMPRESSOR / AIR RECEIVER PIPING ASSEMBLY 1066102 REVISION F
11 27 10
31
31 30
30 1 15 14 33 34
61
5 32
4 3
4-28 SHEET 2
BI012738
COMPRESSOR / AIR RECEIVER PIPING ASSEMBLY 1066102 REVISION F
25
23
49
13 21 13
52 55
56
26
20
29 30
52 18
9
12
65
66 52 57
11 10 6
30 31
27 31 30
43 41 50 41 42 5
30 31 30 67
4-28 SHEET 3
BI012738
COMPRESSOR / AIR RECEIVER PIPING ASSEMBLY 1066102 REVISION F
4-28 SHEET 4
BI012738
COMPRESSOR / AIR RECEIVER PIPING ASSEMBLY 1066102 REVISION F
ITEM QTY. U/M PART NO. 1 3 4 5 6 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 29 30 31 32 33 34 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 55 56
1 1 1 1 1 12 1 4 12 1 2 2 2 4 4 1 4 1 2 1 1 1 1 1 1 1 7 5 1 1 1 1 4 4 8 4 4 1 1 1 8 8 1 4 1 3 1 1 1
EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
1066102 438608 422285 422284 401152 46105 6403 32867 5972 5975 52122 33335 42575 7972 43037-050 5965 96224 40031 86895 31396 44554 37816 31395 432331 415113 442160 335395 322885 36317 6705 305940 35626 86896 42570 5989 354301 438882 429078 97886 414537 45214 42712 42606 17753 438663 432335 36287 17694 51019 1646413
DESCRIPTION COMPRESSOR / AIR RECEIVER PIPING VALVE, REGULATOR - AUXILIARY MANIFOLD, AT COMPRESSOR (TEE) MANIFOLD, AT RECEIVER (TEE) HYDRAULIC FILTER ASSEMBLY (COMPRESSOR) CLAMP, TUBING CAPSCREW, HEX HEAD - GR5 (1/2-13UNC, 3.000L) ADAPTER, ELBOW - 45 DEG CAPSCREW, HEX HEAD - GR5 (1/2-13UNC, 1.500L) WASHER, LOCK (1/2, SPRING) ADAPTER, ELBOW - 90 DEG ADAPTER, ELBOW - 90 DEG CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 1.750L) NUT, ENGINE - SKID LOCK CAPSCREW, HEX HEAD - GR8 (3/4-10UNC, 2.500L) WASHER, LOCK (3/4, SPRING) MAIN AIR MANIFOLD ASSEMBLY CLAMP, HOSE MOUNT, MUFFLER - COMPRESSOR ADAPTER, STRAIGHT ADAPTER, 90 DEG ADAPTER, ELBOW - 90 DEG ADAPTER, STRAIGHT DECAL, SELECTOR VALVE ORIFICE, ADAPTER BRACKET, OIL FILTER ADAPTER, SPLIT FLANGE ADAPTER, SPLIT FLANGE ADAPTER, SPLIT FLANGE - 90 DEG BUSHING ADAPTER, ELBOW - 90 DEG ADAPTER, RUN TEE MOUNT, THERMAL BYPASS CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 1.000L) WASHER, LOCK (3/8, SPRING) WASHER, FLAT (3/4, HARDENED) CAPSCREW, HEX HEAD - GR5 (3/4-10UNC, 4.250L) NUT, ELASTIC STOP - GR8 (3/4-10UNC) ADAPTER, STRAIGHT KIT, SPLIT FLANGE GASKET, FLANGE CAPSCREW, HEX HEAD - GR5 (3/4-10UNC, 3.250L) NUT, FLEXLOC (3/4-10UNC) NIPPLE, PIPE PLATE DETAIL RECEIVER PIPING PLUMBING ADAPER, STRAIGHT ELBOW, PIPE - 90 DEG ELBOW, PIPE - 45 DEG HOSE ASSEMBLY (JCAM500-40-264) 4-28 SHEET 5
SECT-PAGE
4-29
4-30
4-31
BI012738
COMPRESSOR / AIR RECEIVER PIPING ASSEMBLY 1066102 REVISION F
ITEM QTY. U/M PART NO. 57 60 61 62 63 64 65 66 67
1 1 1 2 2 2 2 1 1
EA EA EA EA EA EA EA EA EA
1646412 409060 437672 42540 42624 5970 1518136 320857 39863
DESCRIPTION HOSE ASSEMBLY (JCAM500-40-192) FLANGE BRACKET, MOUNTING - VALVE REGULATOR CAPSCREW, HEX HEAD - GR5 (1/4-20UNC, 1.000L) WASHER, FLAT (1/4, TYPE A) WASHER, LOCK (1/4, SPRING) ELBOW, PIPE - 90 DEG NIPPLE, PIPE CLOSE (2 1/2) ADAPTER, STRAIGHT
4-28 SHEET 6
SECT-PAGE
BI012738
HYDRAULIC FILTER ASSEMBLY (COMPRESSOR) ASSEMBLY 401152 REVISION A
1 6 3
2
4 5
4-29 SHEET 1
BI012738
HYDRAULIC FILTER ASSEMBLY (COMPRESSOR) ASSEMBLY 401152 REVISION A
ITEM QTY. U/M PART NO. 1 2 3 4 5 6
1 1 2 1 1 4
EA EA EA EA EA EA
401152 53201 16577 ---------V008632 401857 V012559
DESCRIPTION HYDRAULIC FILTER ASSEMBLY (COMPRESSOR) VISUAL SERVICE INDICATOR (THREADED TYPE) O-RING LOCKING SCREW CANNISTER ASSEMBLY FILTER ELEMENT VALVE, BYPASS W/STAINLESS STEEL BALLS
4-29 SHEET 2
BI012738
MAIN AIR MANIFOLD ASSEMBLY ASSEMBLY 96224 REVISION D
3
9
5
6
6
4
10
7
9
2 8
1
8
9
9 4
7
5
2
2
8 6
3
1
6 11 12 1 11 12 10
4-30 SHEET 1
BI012738
MAIN AIR MANIFOLD ASSEMBLY ASSEMBLY 96224 REVISION D
ITEM QTY. U/M PART NO. 1 2 3 4
1 2 1 1
5 6 7 8 9 10 11 12
1 2 1 3 2 1 2 2
EA EA EA EA EA EA EA EA EA EA EA EA EA
96224 95878 31804 95178 439628 1525003 96225 36451 30835 31395 38755 402148 6291 72698
DESCRIPTION MAIN AIR MANIFOLD ASSEMBLY MANIFOLD, MAIN AIR VALVE FITTING, HYD 90 DEG VALVE, BALL HYDRAULIC CYLINDER seal kit HANDLE, MAIN AIR MANIFOLD FITTING, BUSHING ADAPTER, ELBOW - 90 DEG ADAPTER, STRAIGHT ADAPTER, 90 DEG MOUNT - MAIN AIR MANIFOLD NUT, HEX (1/2-13UNC, ELASTIC STOP) CAPSCREW, HEX HEAD - GR8 (1/2-13UNC, 3.250L)
4-30 SHEET 2
SECT-PAGE
3-32
BI012738
RECEIVER PIPING PLUMBING ASSEMBLY 432335 REVISION I
14
21
17 12
7
14
14
6
16 9
14
7 9
20 15
14 22 11 13 25
19 18
23
5 3 4
2
1
4-31 SHEET 1
8
BI012738
RECEIVER PIPING PLUMBING ASSEMBLY 432335 REVISION I
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 12 13 14 16 17 18 19 20 21 22 23 24 25
1 1 1 1 1 2 2 1 1 1 1 4 1 1 1 1 1 1 1 1 1 1
EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
432335 430064 425392 436395 438742 436397 438598 311894 307130 438743 307548 307108 436410 307184 307100 436407 307091 436411 436412 307567 430750 436398 307105
DESCRIPTION RECEIVER PIPING PLUMBING HOSE ASSEMBLY (JCAACP-32-68) HOSE ASSEMBLY (JCAACP-32-104) HOSE ASSEMBLY (JCAACP-32-24) HOSE ASSEMBLY (JCAACP-32-73) HOSE ASSEMBLY (JCAACP-32-56) HOSE ASSEMBLY (JCAM2T-04-160) HOSE ASSEMBLY (JCA2781-04-180) HOSE ASSEMBLY (JCA2781-04-19) HOSE ASSEMBLY (JCA2651-04-50) HOSE ASSEMBLY (JCA2781-08-46) HOSE ASSEMBLY (JCA2781-04-160) HOSE ASSEMBLY (JCA2781-04-352) HOSE ASSEMBLY (JCA2781-04-50) HOSE ASSEMBLY (JCA2781-04-145) HOSE ASSEMBLY (JCAACP-32-41) HOSE ASSEMBLY (JCA2781-04-120) HOSE ASSEMBLY (JCA2781-04-300) HOSE ASSEMBLY (JCA2781-04-400) HOSE ASSEMBLY (JCA2781-08-70) HOSE ASSEMBLY (JCAACP-24-45) HOSE ASSEMBLY (JCAACP-32-47) HOSE ASSEMBLY (JCA2781-04-155)
4-31 SHEET 2
BI012738
AIR COMPRESSOR WITH ATTACHMENTS (1350/500) ASSEMBLY 432861 REVISION E
8 22
14
1
8 21
23 1 11 17 9
11 17
8
21 10 12
4-32 SHEET 1
10 16 19
BI012738
AIR COMPRESSOR WITH ATTACHMENTS (1350/500) ASSEMBLY 432861 REVISION E
6
7
4
5
2 3
4-32 SHEET 2
BI012738
AIR COMPRESSOR WITH ATTACHMENTS (1350/500) ASSEMBLY 432861 REVISION E
10 9
19 16
21
4-32 SHEET 3
BI012738
AIR COMPRESSOR WITH ATTACHMENTS (1350/500) ASSEMBLY 432861 REVISION E
ITEM QTY. U/M PART NO. 1
1
EA
432861 415910
2 3 4 5 6 7 8 9 10 11 12 13
1 1 8 8 24 24 2 2 8 8 4 1
EA EA EA EA EA EA EA EA EA EA EA EA
89097 88226 42730 55185 7786 5959 427192 414417 55932 49149 42710 421710
14 16 17 18 19 20 21 22 23
1 2 8 2 2 2 1 1 2
EA EA EA EA EA EA EA EA EA
435195 319562 7799 344142 7808 5965 434325 434326 435539
DESCRIPTION AIR COMPRESSOR WITH ATTACHMENTS (1350/500) AIR COMPRESSOR PACKAGE ASSEMBLY (1350/500 @ 2100 RPM) TORSIONAL DRIVE COUPLING BUSHING, TAPER LOCK CAPSCREW, HEX HEAD - GR8 (1/2-13UNC, 2.00L) WASHER, FLAT (1/2, HARDENED) CAPSCREW, HEX HEAD - GR5 (7/16-14UNC, 3.00L) WASHER, LOCK (7/16, SPRING) SHIM SET SHIM SET WASHER, FLAT (3/4, HARDENED) WASHER, FLAT (5/8, HARDENED) CAPSCREW, HEX HEAD - GR5 (3/4-10UNC, 2.250L) AIR COMPRESSOR RECEIVER TANK ASSEMBLY AND PARTS MOUNT, FUEL FILTERS - RIGHT REAR NUT, LOCK (3/4) CAPSCREW, HEX HEAD - GR5 (5/8-11UNC, 1.500L) CAPSCREW, HEX HEAD - GR5 (3/4-10UNC, 4.500L) CAPSCREW, HEX HEAD - GR5 (3/4-10UNC, 3.00L) WASHER, LOCK (3/4, SPRING) SUPPORT, RH - ENGINE COMPRESSOR SUPPORT, LH - ENGINE COMPRESSOR COVER, COMPRESSOR ADAPTER
4-32 SHEET 4
SECT-PAGE 4-33 4-34
4-35
BI012738
AIR COMPRESSOR PACKAGE ASSEMBLY (1350/500 @ 2100 RPM) ASSEMBLY 415910 REVISION B
11
19
21
13
10
12
35 15
42
18
14 181 16
5 28 38 47 1f 4 1e 1d 1g 41 4a
6
16
7
16 18
2
26
44 1
24 34
48 36
391 40
37
4-33 SHEET 1
BI012738
AIR COMPRESSOR PACKAGE ASSEMBLY (1350/500 @ 2100 RPM) ASSEMBLY 415910 REVISION B
ITEM QTY. U/M PART NO. 415910 1 1a 1b
1 1 1
EA EA EA
V007119 22109 --------
1c 1d 1e 1f 1g 2 3 4
1 1 2 1 1 1 1 1
EA EA EA EA EA EA EA EA
52622 99080 V007120 V006786 V006787 45947 -------V007122
4a
1
EA
V007121
5 6
1 1 1 1 1 1
EA EA EA EA EA EA
83326 V007137 V007139 -------------83325
1 1 1 1 3
EA EA EA EA EA
18 19 21 26
3
EA
1 1
EA EA
49043 49609 49611 22102 V007138 V007140 49612 ------------421710
28 34 35
1 1 1
EA EA EA
V007134 76149 --------
36
1
EA
--------
37
1 1 1 1 1
EA EA EA EA EA
441748 V007125 99022 22483 --------
10 11 12 13 14 15 16
38 39
--------
DESCRIPTION AIR COMPRESSOR PACKAGE ASSEMBLY (1350/500 @ 2100 RPM) COMPRESSOR AIR END REBUILT (OPTIONAL) Shaft Seal Repair Kit (3.00 Dia) Not Shown Drive Coupling (See "Air Compressor with Attachments"-This Section) Key, Drive Coupling (Not Shown) Coupling Assembly (With Attachments and Gaskets) Gasket, Coupling Assembly Gasket Air Outlet Gasket, Air Inlet ORIFICE DIESEL STOP CONTROL (Not Shown) TEMP SAFETY SWITCH (N.C. 280 F.) Check Engine Manual for Normally Closed (NC) or Normally Open (NO) Circuits (Wiring Diagram) TEMP SAFETY SWITCH (N.C. 300 F.) Check Engine Manual for Normally Closed (NC) or Normally Open (NO) Circuits (Wiring Diagram) VALVE, SELECT (WARM UP PRESSURE) REGULATOR, HIGH PRESSURE Repair Kit, High Pressure Regulator ORIFICE, .187 GAUGE PANEL TEMP GAUGE/CONNECTING TUBING/SENDER 30-300 DEG. F. DISCHARGE PRESSURE GAUGE - 0-600 PSI LOW PRESSURE SELECT VALVE (CAB) REGULATOR, PRESSURE Regulator Repair Kit REGULATOR, PRESSURE Regulator Repair Kit (One Per Each Regulator) CHECK VALVE VALVE, RUNNING BLOWDOWN (NC) VALVE, BLOWDOWN (NO) AIR COMPRESSOR RECEIVER TANK ASSEMBLY AND PARTS PRESSURE SWITCH, 90 LB VALVE (DISCHARGE CHECK) AIR CLEANER ASSEMBLY - See "Air Compressor Group List" - This Section FILTER ASSEMBLY - See "Compressor / Air Receiver Piping" - This Section THERMAL/BYPASS Thermal Valve Repair / Replacement Kit OIL STOP VALVE (2 NC) Repair Kit, Oil Stop Valve OIL COOLER ASSEMBLY - See "Cooler Assembly" This Section CORE (Oil Cooler) - See "Cooler Assembly" This Section 4-33 SHEET 2
SECT-PAGE
4-35
BI012738
AIR COMPRESSOR PACKAGE ASSEMBLY (1350/500 @ 2100 RPM) ASSEMBLY 415910 REVISION B
ITEM QTY. U/M PART NO. 40 41 42 44 47 48
-------1 1 1 1 1 1
EA EA EA EA EA EA
86659 V007135 V007136 45627 98794 V007603
DESCRIPTION FAN (OIL COOLER) - See "Cooler Assembly with Plumbing" - This Section GASKET (DISCHARGE VALVE) VALVE, AIR INLET (COMPRESSOR) Repair Kit, Air Inlet Valve GASKET, COMPRESSOR INTAKE O-RING GLOBE VALVE (OIL DRAIN)
4-33 SHEET 3
SECT-PAGE
BI012738
TORSIONAL DRIVE COUPLING ASSEMBLY 89097 REVISION B
1 2
4-34 SHEET 1
BI012738
TORSIONAL DRIVE COUPLING ASSEMBLY 89097 REVISION B
ITEM QTY. U/M PART NO. 1 2
1 1
EA EA
89097 95090 89422
DESCRIPTION TORSIONAL DRIVE COUPLING FLANGE RUBBER ELEMENT
4-34 SHEET 2
BI012738
AIR COMPRESSOR RECEIVER TANK ASSEMBLY AND PARTS ASSEMBLY 421710 REVISION D
35 9 13 17 3 35
2
23
8
12
20 18
7
22
6
10 1
14
24
19 19 11 11
4-35 SHEET 1
BI012738
AIR COMPRESSOR RECEIVER TANK ASSEMBLY AND PARTS ASSEMBLY 421710 REVISION D
ITEM QTY. U/M PART NO. 1 2 3 4 6 8 9 10 11 12 13 14 17 18 19 20 21 22 23 24 35
1 1 1 2 1 1 1 1 1 1 1 1 3 1 1 1 1 1 1 1 1 1 1 1 1 2
EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
421710 87684 V007128 V008682 V007129 V007130 -------38061 V010659 49615 22100 -------45946 V010558 56217 V007126 V014020 V014395 V007132 -------V003187 V007131 87682 87683 V007400 -------V015350
DESCRIPTION AIR COMPRESSOR RECEIVER TANK ASSEMBLY AND PARTS STRAINER, OIL FILTER ASSEMBLY, MOISTURE SEPARATOR Element replacement VALVE, RUNNING BLOWDOWN Repair Kit, Valve - Running Blowdown PLUG (Shipping) PLUG, FILLER O-ring, Plug - Filler VALVE, SYSTEM BLOWDOWN (N.O.) Repair Kit, System Blowdown (N.O.) NUT, D-LOC - 3/4-10 SIGHT GLASS, 24KT SIGHT GLASS, OIL LEVEL - 1.5 INCH ROD, THREADED - 36 INCH PLATE, SEPARATOR ADAPTER, OIL FILL - HI PRESS GASKET, SEPARATOR COVER - HI PRESSURE SILENCER, AIR DECAL, RECEIVER OIL FILL LEVEL (1.75 INCH) ORIFICE, .187 VALVE, SAFETY RELIEF VALVE, MINIMUM PRESSURE/ CHECK ASSEMBLY Repair Kit, Valve - Minimum Pressure/Check Assembly ELEMENT, SEPARATOR W/VITON SEALS TANK NUT, HEX - PLTD - 3/4-10
4-35 SHEET 2
BI012738
COOLER INSTALLATION (ENGINE) ASSEMBLY 432860 REVISION I
1
24
16
17 16 16
14
17 19
20
21
4
26
15
22 16 22 23
9 10
24
4-36 SHEET 1
13
BI012738
COOLER INSTALLATION (ENGINE) ASSEMBLY 432860 REVISION I
31 30
18
29
12 11 28 32
4-36 SHEET 2
BI012738
COOLER INSTALLATION (ENGINE) ASSEMBLY 432860 REVISION I
27 8 4
27
4-36 SHEET 3
BI012738
COOLER INSTALLATION (ENGINE) ASSEMBLY 432860 REVISION I
ITEM QTY. U/M PART NO. 1
1
EA
432860 4294422
4 8 9 10 11
1 1 4 4 4
EA EA EA EA EA
61684 58494 8279 42606 7441
12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
4 1 1 1 4 2 2 1 1 1 2 1 2 1 1 2 1 1 1 1 1
EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
6291 419943 37688 37726 55613 44650 321128 33490 35586 35587 33496 86251 46983 56256 82678 47025 51772 18565 69418 97609 77849
DESCRIPTION COOLER INSTALLATION (ENGINE) ENGINE RADIATOR/SYS. HYDR OIL CLR/CHG AIR CLR VALVE, CHECK VALVE, CHECK CAPSCREW, HEX HEAD - GR5 (3/4-10UNC, 4.500L) NUT, LOCK (3/4-10UNC, ELASTIC COLLAR) CAPSCREW, SOCKET HEAD - GR8 (1/2-13UNC, 1.000L) NUT, LOCK (1/2-13UNC, ELASTIC COLLAR) THERMOSTATIC VALVE ASSEMBLY ADAPTER, STRAIGHT ADAPTER, STRAIGHT ADAPTER, TEE ADAPTER, STRAIGHT ADAPTER, SPLIT FLANGE KIT ADAPTER, STRAIGHT ADAPTER, STRAIGHT ADAPTER, STRAIGHT ADAPTER, STRAIGHT ADAPTER, ELBOW ADAPTER, STRAIGHT ADAPTER, TEE ADAPTER, 45 DEG ADAPTER,TEE ADAPTER, STRAIGHT ADAPTER, PLUG STRAIGHT ADAPTER, 90 DEG ADAPTER, STRAIGHT ADAPTER, 90 DEG SWVL.
4-36 SHEET 4
SECT-PAGE 4-37
4-41
BI012738
ENGINE RADIATOR/SYS. HYDR OIL CLR/CHG AIR CLR ASSEMBLY 4294422 REVISION A
11
1
14
15
2
21 4
16 23
28 18 19 15 13 30 29 12 23 16
23 16 24
4-37 SHEET 1
BI012738
ENGINE RADIATOR/SYS. HYDR OIL CLR/CHG AIR CLR ASSEMBLY 4294422 REVISION A
11 9
16 23 24 23 16 22 24
7
17 16 22 24
27 25 26 8 18 19
10
5
24 16 23 31 6 3
4-37 SHEET 2
BI012738
ENGINE RADIATOR/SYS. HYDR OIL CLR/CHG AIR CLR ASSEMBLY 4294422 REVISION A
11
4-37 SHEET 3
BI012738
ENGINE RADIATOR/SYS. HYDR OIL CLR/CHG AIR CLR ASSEMBLY 4294422 REVISION A
ITEM QTY. U/M PART NO. 4294422 1 2 3 4 5 6 7 8 9
1 1 1 1 1 1 1 1 1
EA EA EA EA EA EA EA EA EA
10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
1 3 1 1 1 2 94 18 10 9 2 4 38 56 58 8 4 4 4 1 4 1
EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
V011735 V011736 V013288 V011741 V007044 1691011 4128329 416034 414336 1028024 99471 4443869 4443866 4443868 4443867 4444020 1007930 1008825 1068416 5977 5973 4495220 1037594 989148 1053720 4444023 4444025 1008521 4102699 4444021 4444022 1691013
1
EA
V003816
1
EA
V003817
1
EA
V003386
DESCRIPTION ENGINE RADIATOR/SYS. HYDR OIL CLR/CHG AIR CLR RADIATOR ASSEMBLY, ENGINE COOLER ASSEMBLY, SYSTEM HYDRAULIC OIL CHARGE AIR (AFTERCOOLER) ASSEMBLY SHROUD, FAN GUARD, CORE MOUNT, MOTOR GUARD, FAN - STANDARD MOTOR, FAN FAN, 48" DIA - 10 BLADE replacement blade BUSHING, SPLIT TAPER LABEL, HEAT EXCHANGERS WARNING SIGN DECAL - MAX PSI 50 DECAL - MAX PSI 350 DECAL, INLET WASHER, FLAT - 3/8" CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 1.250L) WASHER, FLAT - 1/2" MED THK CAPSCREW, HEX HEAD - GR5 (1/2-13UNC, 1.250L) NUT, HEX - GR5 (1/2-13UNC) BRACKET WASHER, LOCK (3/8, SPRING) CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 1.000L) NUT, HEX - GR5 (3/8-16UNC) WASHER, FLAT (1/2", GR8) CAPSCREW, HEX HEAD - GR8 (1/2-13UNC, 2.000L) NUT, HEX - GR8 (1/2-13UNC) NUT, HEX - GR8 (1/2-13, SELF LOCKING) TAG, FAN ROTATION RIVET, LARGE HEAD MOTOR MOUNT, BOLT-ON TOOL, TUBING BREAKER (Not included with assy 423177) (For freeing rectangular tubes from rubber grommet) TOOL, TUBING INSTALLATION (Not included with assy 423177) (For removing and installing rectangular tubes) TOOL,TUBING INSTALLATION (Not included with assy 423177) (For removing round tubes)
4-37 SHEET 4
SECT-PAGE 4-38 4-39 4-40
4-24
BI012738
RADIATOR ASSEMBLY, ENGINE ASSEMBLY V011735 REVISION -
2
13
12
5
1
3
8
14
11 10 16
7
9
9
6
15
4
4-38 SHEET 1
BI012738
RADIATOR ASSEMBLY, ENGINE ASSEMBLY V011735 REVISION -
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
1 1 3 1 1 234 234 234 2 8 8 1 3 1 1 8
EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
V011735 V011738 401113 ---------V007058 V007049 V011739 V011740 V007052 V007048 56006 42570 V007050 86432 V007055 V007056 V007057
DESCRIPTION RADIATOR ASSEMBLY, ENGINE FRAME, RADIATOR SIGHT GLASS PLUG, SQUARE HEAD PLUG, SQUARE HEAD CAP, PRESSURE SEAL, RUBBER - LOCKING GROOVE SEAL, RUBBER TUBES, L-FIN - ITS BAR, SUPPORT FLAT WASHER CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 1.000L) HOSE, OVERFLOW CLIP, HOSE FELT, AIR BAFFLE - TOP FELT, AIR BAFFLE - BOTTOM NUT, FLANGE LOCK - ZINC
4-38 SHEET 2
BI012738
COOLER ASSEMBLY, SYSTEM HYDRAULIC OIL ASSEMBLY V011736 REVISION -
2 3 4 3
19 9
1
18
12 5
17
14
10 9
6
13
7
8 11 16 10 15
4-39 SHEET 1
BI012738
COOLER ASSEMBLY, SYSTEM HYDRAULIC OIL ASSEMBLY V011736 REVISION -
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
1 184 276 92 90 2 1 1 6 8 4 8 4 2 2 8 12 2 2
EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
V011736 V011743 V007051 86445 86444 V007053 V007054 V007045 V007046 6002 6093 V000764 86446 86447 V007047 V000761 V000766 V000765 V002430 6001
DESCRIPTION COOLER ASSEMBLY, SYSTEM HYDRAULIC OIL FRAME, OIL COOLER SEAL, CSC WASHER, CUPPED RETAINER, TUBE TUBE, ALUMINUM TUBE, ALUMINUM BAR, TUBE STABILIZER BAR, TUBE STABILIZER LOCK WASHER (5/16, SPRING) CAPSCREW, HEX HEAD - GR5 (5/16-18UNC, 0.750L) NUT, HEX STABILIZER, TUBE STABILIZER, TUBE - CENTER ROD, X-BRACE CLAMP, X-BRACE FLAT WASHER NUT, HEX PLUG, SQUARE HEAD NUT, HEX - GR5 (5/16-18UNC)
4-39 SHEET 2
BI012738
CHARGE AIR (AFTERCOOLER) ASSEMBLY ASSEMBLY V013288 REVISION -
10
12 11
6
2
3
7
4
5
5
9
4-40 SHEET 1
8
BI012738
CHARGE AIR (AFTERCOOLER) ASSEMBLY ASSEMBLY V013288 REVISION -
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12
1 86 43 1 2 8 8 8 1 2 8 8
EA EA EA EA EA EA EA EA EA EA EA EA
V013288 V013289 V011745 V011746 V011747 V013290 V011749 V011750 V011751 V013291 V013292 V000766 6096
DESCRIPTION CHARGE AIR (AFTERCOOLER) ASSEMBLY FRAME, CHARGE AIR (AFTERCOOLER) ASSEMBLY SEAL, CAC TUBE, ALUMINUM - SPECIAL RETAINER, TUBE RETAINER, TUBE O-RING SEAL, VITON FLAT WASHER, STAINLESS STEEL SOCKET HEAD SCREW, STAINLESS STEEL TUBE RETAINER BAR, SUPPORT FLAT WASHER CAPSCREW, HEX HEAD - GR5 (5/16-18UNC, 1.000L)
4-40 SHEET 2
BI012738
THERMOSTATIC VALVE ASSEMBLY ASSEMBLY 419943 REVISION A
1
4-41 SHEET 1
2
3
4
5
6
7
8
BI012738
THERMOSTATIC VALVE ASSEMBLY ASSEMBLY 419943 REVISION A
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8
1 1 1 1 1 4 4 1
EA EA EA EA EA EA EA EA
419943 V009897 V009898 V009899 V009900 V009901 5989 42570 -------
DESCRIPTION THERMOSTATIC VALVE ASSEMBLY VALVE BODY VALVE COVER O-RING SEAL, LIP ELEMENT, 150 DEG F. WASHER, LOCK (3/8, SPRING) CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 1.000L) NAMEPLATE
4-41 SHEET 2
BI012738
PUMP DRIVE ASSEMBLY ASSEMBLY 439677 REVISION I
1
2
26 27
37 38
34
8
8
42 43 3
3
40 39 28
38 37 36
36
3
8 3
4
8 1
5 4
38 37
38
40 39 28 4
5
37
8
3
8 42 43 1
29
36
36 5
2 29
4-42 SHEET 1
BI012738
PUMP DRIVE ASSEMBLY ASSEMBLY 439677 REVISION I
16 17
18 19
6 30
10
33 7
35 10
33
4-42 SHEET 2
44
BI012738
PUMP DRIVE ASSEMBLY ASSEMBLY 439677 REVISION I
14
7 10
16 17
11 16 7 23 7 10
23 7
10 7
6
9
6
7 23
9
7 10 16 17
7 16 11
6 13
6 13 4-42 SHEET 3
BI012738
PUMP DRIVE ASSEMBLY ASSEMBLY 439677 REVISION I
20 22 23 21 15
24 25
22 23 20
12
21 15 41 13
15
12 29
4-42 SHEET 4
29
BI012738
PUMP DRIVE ASSEMBLY ASSEMBLY 439677 REVISION I
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44
1 1 2 1 1 5 9 4 2 5 2 4 2 1 2 5 3 1 1 2 4 2 3 1 1 8 8 1 1 1 * 4 2 12 1 2 4 4 1 1 1 1 4 4 1
EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA FT EA EA EA EA EA EA EA EA EA EA EA EA EA EA
439677 441275 435436 4313140 416054 416055 1637806 418614 18556 1509114 45301 439331 39408 85448 55971 1037360 36747 439085 36317 322885 416056 46945 31804 56439 302400 38592 42739 427978 8314 416562 56324 416564 359487 45302 66918 51121 58495 6096 6002 4331509 53711 306213 321127 421832 5975 68831
DESCRIPTION PUMP DRIVE ASSEMBLY PUMP DRIVE GEARBOX ASSEMBLY (3 PUMPS) MAIN PUMP - OPEN LOOP MAIN PUMP - CLOSED LOOP PUMP ASSEMBLY, CHARGE PUMP ASSEMBLY, DUST/CHARGE ADAPTER, SPLIT FLANGE KIT ADAPTER, STRAIGHT ADAPTER, ELBOW - 90 DEG ADAPTER, 45 DEG ADAPTER, 90 DEG ADAPTER, STRAIGHT ADAPTER, 90 DEG ADAPTER, 90 DEG ADAPTER, 45 DEG ADAPTER, PLUG - STRAIGHT ADAPTER, STRAIGHT ADAPTER, 90 DEG ADAPTER, 90 DEG ADAPTER, SPLIT FLANGE KIT VALVE, RELIEF / CHARGE ADAPTER, 90 DEG ADAPTER, 90 DEG ADAPTER, HEX NUT CAP ADAPTER, SPLIT FLANGE KIT ADAPTER, STRAIGHT CAPSCREW, HEX HEAD - GR8 (5/8-11UNC, 2.500L) WASHER, NORD-LOCK (5/8) ELBOW, PIPE STREET FLANGE, ELBOW - WELDMENT ADAPTER, 90 DEG HOSE, SUCTION (specify length *2.39 FT) T-CLAMP, BAND - 4.0 DIA ADAPTER, RUN TEE WASHER, FLAT (3/4, HARDENED) ADAPTER, 90 DEG HYDRAULIC FILTER ASSEMBLY (CHARGE) CAPSCREW, HEX HEAD - GR5 (5/16-18UNC, 1.000L) WASHER, LOCK (5/16, SPRING) FILTER, AIR Element Replacement ADAPTER, STRAIGHT - BULKHEAD ADAPTER, SPLIT FLANGE KIT CAPSCREW, HEX HEAD - METRIC (M12) WASHER, LOCK (1/2, SPRING) ADAPTER, STRAIGHT
4-42 SHEET 5
SECT-PAGE 4-43 4-44 4-48 4-53 4-54
4-55
BI012738
PUMP DRIVE GEARBOX ASSEMBLY (3 PUMPS) ASSEMBLY 441275 REVISION A
23 6 5
1
17 13 17
4
18 22
11
7
24 8
10
9
14
14
19 21 15
20 3 16 12
17
4-43 SHEET 1
2
17
BI012738
PUMP DRIVE GEARBOX ASSEMBLY (3 PUMPS) ASSEMBLY 441275 REVISION A
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
22 23 24
1 1 4 1 1 1 1 2 1 1 1 1 3 6 1 1 3 3 12 12 1 1 1 1 1 1 1 8 1
EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
441275 V005175 99030 V000416 V005176 V005177 66093 ----------99031 V000423 V005178 V000418 V005179 V004452 V004450 V000419 437688 20480 99071 99072 V005180 V005181 V005182 V004452 20234 V005183 99077 42615 -----------
DESCRIPTION PUMP DRIVE GEARBOX ASSEMBLY (3 PUMPS) TRIPLE HOUSING W/DIPSTICK PLUG, MAGNETIC PLUG, PIPE ELBOW, 90 DEG BUSHING, REDUCER BREATHER PLATE, IDENTIFICATION SCREW, DRIVE PLUG, EXPANSION TUBE, DIPSTICK DIPSTICK GAUGE GEAR, INPUT - 56T GEAR, DRIVEN - 56T BEARING, BALL (DRIVEN GEAR) BEARING (INPUT GEAR) BEARING (INPUT GEAR) ADAPTER, PUMP O-RING STUD, ADAPTER NUT, HEX INPUT ASSEMBLY, FLANGED Adapter, Ind. Input Shaft, Ind. Input Bearing Oil Seal Ring, Snap Ring, Snap CAPSCREW TAG, NO OIL SLEEVE, ADAPTER
4-43 SHEET 2
BI012738
MAIN PUMP - OPEN LOOP ASSEMBLY 435436 REVISION B
2
1
3
4-44 SHEET 1
BI012738
MAIN PUMP - OPEN LOOP ASSEMBLY 435436 REVISION B
ITEM QTY. U/M PART NO.
DESCRIPTION
SECT-PAGE
PLEASE INCLUDE THE SERIAL NUMBER OF THE PUMP WHEN ORDERING PARTS TO ENSURE CORRECT ITEMS ARE PURCHASED 1
REF
435436 V014624
2
REF
V014625
3
REF
V014629
MAIN PUMP - OPEN LOOP SHAFT SEAL AND CASE DRAIN SPARE PARTS LIST HIGH PRESSURE END FLANGE PLUG AND DISPLACEMENT STOP SCREWS LIST LP CONTROL ASSEMBLY LIST
EA
V014559
SEAL KIT
1
4-44 SHEET 2
4-45 4-46 4-47
BI012738
SHAFT SEAL AND CASE DRAIN SPARE PARTS LIST ASSEMBLY V014624 REVISION -
1
2
3
4-45 SHEET 1
BI012738
SHAFT SEAL AND CASE DRAIN SPARE PARTS LIST ASSEMBLY V014624 REVISION -
ITEM QTY. U/M PART NO.
DESCRIPTION PLEASE INCLUDE THE SERIAL NUMBER OF THE PUMP WHEN ORDERING PARTS TO ENSURE CORRECT ITEMS ARE PURCHASED
1 2 3
1 1 1
EA EA EA
V014624 V013525 V014571 V014599
SHAFT SEAL AND CASE DRAIN SPARE PARTS LIST SNAP RING SHAFT SEAL PLUG
4-45 SHEET 2
BI012738
HIGH PRESSURE END FLANGE PLUG AND DISPLACEMENT STOP SCREWS LIST ASSEMBLY V014625 REVISION -
1
2
6
3 3 2 4
4-46 SHEET 1
5
BI012738
HIGH PRESSURE END FLANGE PLUG AND DISPLACEMENT STOP SCREWS LIST ASSEMBLY V014625 REVISION -
ITEM QTY. U/M PART NO.
DESCRIPTION PLEASE INCLUDE THE SERIAL NUMBER OF THE PUMP WHEN ORDERING PARTS TO ENSURE CORRECT ITEMS ARE PURCHASED
V014625 1 2 3 4 5 6
1 2 2 1 1 2
EA EA EA EA EA EA
V014495 V014626 V014548 V014519 V014627 V014628
HIGH PRESSURE END FLANGE PLUG AND DISPLACEMENT STOP SCREWS LIST SCREW PLUG THREADED PIN SEAL COLLAR NUT O-RING COVER SCREW, HEX HEAD
4-46 SHEET 2
BI012738
LP CONTROL ASSEMBLY LIST ASSEMBLY V014629 REVISION -
15
15
12
14
11b
14
9
8
10
22 4
13 11a 9
8
18
5
10
1
4 17
7 6 2 3a 3
20 17
16 21 21
19 21
17 17
4-47 SHEET 1
BI012738
LP CONTROL ASSEMBLY LIST ASSEMBLY V014629 REVISION -
ITEM QTY. PART NO.
DESCRIPTION PLEASE INCLUDE THE SERIAL NUMBER OF THE PUMP WHEN ORDERING PARTS TO ENSURE CORRECT ITEMS ARE PURCHASED
1 2 3 4 5 6 7 8 9 10 11a 11b 12 13 14 15 16 17 18 19 20 21 22
1 1 1 2 1 1 1 2 2 2 1 1 2 1 2 4 1 4 1 1 3 3 3
V014629 ------------------------V014361 V014362 V014363 V014364 V014365 V014366 V014367 V014368 V014369 V014370 V014371 V014372 V014373 --------V014630 V014377 V013595 V013604 V013606 V014615
LP CONTROL ASSEMBLY LIST HOUSING LS PILOT SPOOL PCO PILOT SPOOL SPRING HAT PCO SPRING LS SPRING SPRING HAT O-RING BACKUP RING ADJUSTMENT SCREWS O-RING O-RING SPLIT PIN END CAP ADJUSTMENT LOCK NUT SCREW, SOCKET HEAD PRESSURE PIN PLUG SET SCREW PLUG POP RIVET PLUG TAPERED PIPE PLUG O-RING SCREW, SOCKET HEAD
4-47 SHEET 2
BI012738
MAIN PUMP - CLOSED LOOP ASSEMBLY 4313140 REVISION -
7 7 5
9 7 7 7
22
4
19 21
8 3 1
2
20 14
16 14 18
13 12
19
11
17 15
14
32 31
10
12 30 29 11
26 25 24 23
4-48 SHEET 1
27
28 32
BI012738
MAIN PUMP - CLOSED LOOP ASSEMBLY 4313140 REVISION -
ITEM QTY. U/M PART NO.
DESCRIPTION
SECT-PAGE
PLEASE INCLUDE THE SERIAL NUMBER OF THE PUMP WHEN ORDERING PARTS TO ENSURE CORRECT ITEMS ARE PURCHASED
1 2 3 4 5 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
1 * 1
EA EA EA
1
EA
REF REF REF REF 1
EA
4313140 V014697 V014570 V014598 -------V014599 --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------V015617 V014633 V014637 V014638 V014639
MAIN PUMP - CLOSED LOOP RETAINING RING SHIM (*as required) SHAFT SEAL HOUSING PLUG W/O-RING O-RING RACE TAPERED ROLLER BEARING DRIVE SHAFT PIN SLIDING BEARING CRADLE BUSHING PISTON ASSEMBLY PULL BACK PLATE SPACER PLATE HOLDING PLATE SCREW, SOCKET HEAD SPACER PLATE HOLDING PLATE CYLINDER BLOCK ASSEMBLY WASHER SPRING, COMPRESSION WASHER SHIM RETAINING RING WASHER BEARING SHIM PORT PLATE CYLINDRICAL PIN PORT PLATE HOUSING AND VALVES LIST PTO ADD-ON LIST FILTER ELIMINATION FLANGE LIST E1P CONTROL ASSEMBLY LIST SEAL KIT
4-48 SHEET 2
4-49 4-50 4-51 4-52
BI012738
PORT PLATE HOUSING AND VALVES LIST ASSEMBLY V015617 REVISION -
8
1
5
5a
1 1
1 9
7 9 6
4 2
3 1 6 7 3
2 8
4-49 SHEET 1
BI012738
PORT PLATE HOUSING AND VALVES LIST ASSEMBLY V015617 REVISION -
ITEM QTY. U/M PART NO.
DESCRIPTION
PLEASE INCLUDE THE SERIAL NUMBER OF THE PUMP WHEN ORDERING PARTS TO ENSURE CORRECT ITEMS ARE PURCHASED
1 2 3 4 5 5a 6 7 8 9
5 2 2 1 1 1 2 2 2 2
EA EA EA EA EA EA EA EA EA EA
V015617 V014495 V014515 V014516 V014504 V014600 V014601 V014511 V014602 4431370 V014517
PORT PLATE HOUSING AND VALVES LIST SCREW PLUG PLUG SCREW O-RING O-RING ORIFICE PLUG ORIFICE O-RING O-RING PRESSURE RELIEF VALVE - 350 BAR PLUG - HEX HEAD
4-49 SHEET 2
BI012738
PTO ADD-ON LIST ASSEMBLY V014633 REVISION -
5 4 3 2 1
1a
4-50 SHEET 1
6
BI012738
PTO ADD-ON LIST ASSEMBLY V014633 REVISION -
ITEM QTY. U/M PART NO.
DESCRIPTION
PLEASE INCLUDE THE SERIAL NUMBER OF THE PUMP WHEN ORDERING PARTS TO ENSURE CORRECT ITEMS ARE PURCHASED
1 1a 2 3 4 5 6
1 1 1 1 1 1 2
EA EA EA EA EA EA EA
V014633 V014634 V014605 V014603 V014520 V014521 V014635 V014636
PTO ADD-ON LIST COUPLING COUPLING SPRING O-RING INTERMEDIATE FLANGE - PTO O-RING COVER SCREW, HEX HEAD
4-50 SHEET 2
BI012738
FILTER ELIMINATION FLANGE LIST ASSEMBLY V014637 REVISION -
2
4
3 1 4
4-51 SHEET 1
BI012738
FILTER ELIMINATION FLANGE LIST ASSEMBLY V014637 REVISION -
ITEM QTY. U/M PART NO.
DESCRIPTION
PLEASE INCLUDE THE SERIAL NUMBER OF THE PUMP WHEN ORDERING PARTS TO ENSURE CORRECTS ITEMS ARE PURCHASED
1 2 3 4
1 1 1 2
EA EA EA EA
V014637 V014608 V014609 V014610 V014611
FILTER ELIMINATION FLANGE LIST FLANGE O-RING SCREW PLUG SCREW, SOCKET HEAD
4-51 SHEET 2
BI012738
E1P CONTROL ASSEMBLY LIST ASSEMBLY V014638 REVISION -
7
3
6
9
2
2
3 8
1 5 4
4-52 SHEET 1
10
BI012738
E1P CONTROL ASSEMBLY LIST ASSEMBLY V014638 REVISION -
ITEM QTY. U/M PART NO.
DESCRIPTION
PLEASE INCLUDE THE SERIAL NUMBER OF THE PUMP WHEN ORDERING PARTS TO ENSURE CORRECT ITEMS ARE PURCHASED
1 2 3 4 5 6 7 8 9 10
1 2 2 1 8 2 2 2 8 2
EA EA EA EA EA EA EA EA EA EA
V014638 V014612 V014613 V014495 V014496 V014497 V014614 V014615 V014498 V014646 V014499
E1P CONTROL ASSEMBLY LIST CONTROL ORIFICE TAPERED PIPE PLUG O-RING O-RING SCREW, SOCKET HEAD SCREW, SOCKET HEAD O-RING SCREW, SOCKET HEAD PROPORTIONAL SOLENOID - 24V
4-52 SHEET 2
BI012738
PUMP ASSEMBLY, CHARGE ASSEMBLY 416054 REVISION A
14 13 12
3
8
5
7
6
4 2 8 11
6
7
9
5
10
1
4-53 SHEET 1
11
9
BI012738
PUMP ASSEMBLY, CHARGE ASSEMBLY 416054 REVISION A
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14
1 1 1 1 2 2 2 2 4 1 4 4 8 8 1
EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
416054 V004208 V007345 V007346 V007347 V004212 V004210 V004211 79734 V004214 18669 V007348 ------------------V007354
DESCRIPTION PUMP ASSEMBLY, CHARGE END SECTION, SHAFT HOUSING PORT END COVER GEAR SET THRUST PLATES CHANNEL SEAL CHANNEL SEAL GASKET SEAL DOWEL PIN SHAFT SEAL, DOUBLE LIP BUSHING STUDS WASHER NUT SEAL KIT (Includes Items 6,7,8 & 10)
4-53 SHEET 2
BI012738
PUMP ASSEMBLY, DUST/CHARGE ASSEMBLY 416055 REVISION -
10 9
15
17
7
3
7
16
13
9
15 10
2
8 15 10
11 13 7 9
5
7 8
8
10
13
15
4
8 12 6
14
1
4-54 SHEET 1
9
13
18
BI012738
PUMP ASSEMBLY, DUST/CHARGE ASSEMBLY 416055 REVISION -
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
1 1 1 1 1 1 4 4 4 4 1 1 8 1 8 4 8 8 1
EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
416055 V004208 V007349 V007353 V007350 V007345 V007351 V004212 79734 V004210 V004211 V007347 V007352 V004214 18669 V007348 ------------------V007355
DESCRIPTION PUMP ASSEMBLY, DUST/CHARGE SHAFT END COVER NON PORT COVER BEARING CARRIER HOUSING - 1 HOUSING - 1 1/4 CONNECTING SHAFT THRUST PLATES GASKET SEAL CHANNEL SEAL CHANNEL SEAL GEAR SET GEAR SET DOWEL PIN SHAFT SEAL, DOUBLE LIP BUSHING STUDS WASHER NUT SEAL KIT (Includes Items 8, 9, 10 & 14)
4-54 SHEET 2
BI012738
HYDRAULIC FILTER ASSEMBLY (CHARGE) ASSEMBLY 58495 REVISION B
1
2 3
4
5
4-55 SHEET 1
BI012738
HYDRAULIC FILTER ASSEMBLY (CHARGE) ASSEMBLY 58495 REVISION B
ITEM QTY. U/M PART NO. 1 2 3 4 5 6
1 1 1 1 1 1
EA EA EA EA EA KIT
58495 53201 42399 64695 V011135 22312
DESCRIPTION HYDRAULIC FILTER ASSEMBLY (CHARGE) VISUAL SERVICE INDICATOR (THREADED TYPE) PLUG O-RING O-RING FILTER ELEMENT (SEE NOTE) SEAL KIT (REPAIR 1 FILTER ASSEMBLY) NOTE: Part number V011135, coreless element, comes as part of conversion kit part number V011133. Kit is designed so the metal core is a separate part that remains in the filter housing after initial conversion to coreless design. Therefore, only the coreless element needs to be replaced. Kit V011133 replaces 40983. For metal core only, part number is V011137.
4-55 SHEET 2
BI012738
BLOWDOWN AIR HOSE ASSEMBLY ASSEMBLY 400539 REVISION B
3 2
4
9
4-56 SHEET 1
5
9
6
7
BI012738
BLOWDOWN AIR HOSE ASSEMBLY ASSEMBLY 400539 REVISION B
ITEM QTY. U/M PART NO. 2 3 4 5 6 7 9
1 1 1 25 1 1 2
EA EA EA FT EA EA EA
400539 33341 34727 36288 15170 37415 400532 84253
DESCRIPTION BLOWDOWN AIR HOSE ASSEMBLY ADAPTER, STRAIGHT VALVE, SHUT OFF - BALL TYPE ADAPTER, STRAIGHT HOSE, HYDRAULIC ADAPTER, STRAIGHT NOZZLE, AIR - 1/4" FITTING, END
4-56 SHEET 2
BI012738
ENGINE CHARGE AIR PIPING ASSEMBLY 434047 REVISION C
3
2
2
10
3 6
8 3
5
2
9
6
9
8
8
5 3
2
3
2 2
1
7
4
7
4
3 11
3 11
4-57 SHEET 1
3
2
3
BI012738
ENGINE CHARGE AIR PIPING ASSEMBLY 434047 REVISION C
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11
2 8 16 1 1 1 1 2 1 1 1
EA EA EA EA EA EA EA EA EA EA EA
434047 434045 416623 355836 434321 434322 434323 434324 302429 435338 435357 435267
DESCRIPTION ENGINE CHARGE AIR PIPING ELBOW, CHARGE AIR INLET CHARGE, AIR HOSE CLAMP, AIR LINE TUBE, CHARGE AIR - CAB - TOP SIDE TUBE, CHARGE AIR - D/C - TOP SIDE TUBE, CHARGE AIR - D/C - BOTTOM TUBE, CHARGE AIR - CAB - BOTTOM U-BOLT, 4" BRACE, CHARGE AIR PIPING BRACE, CHARGE AIR PIPING ELBOW, 90 DEG
4-57 SHEET 2
BI012738
SECTION 5 - DUST CONTROL
DESCRIPTION
ASSEMBLY NO.
DUST CURTAIN INSTALLATION DUST CURTAIN RAISE/LOWER ASSEMBLY (HYD. ACTIVATION) HYDRAULIC CYLINDER ASSEMBLY HYDRAULIC DUST CURTAIN LEVER DUST CURTAIN PLUMBING WATER INJECTION INSTALLATION WATER PUMP ASSEMBLY, BELOW DECK WATER PUMP ASSEMBLY - HORIZONTAL HYDRAULIC MOTOR VALVE, FLOW CONTROL WATER INJECTION HOSE KIT - 330 GAL
SECT5 SHEET 1
97271 416098 75137 89266 412014 1726150 1580797 1514477 43379 81239 1726543
SECT-PAGE 5-1 5-2 5-3 5-3A 5-4 5-5 5-6 5-7 5-8 5-9 5-10
BI012738
DUST CURTAIN INSTALLATION ASSEMBLY 97271 REVISION B
10 9
10 8
11
7
5
6
5
2
4
4 5
6 2 10
10
5
6
3
1
5-1 SHEET 1
6
BI012738
DUST CURTAIN INSTALLATION ASSEMBLY 97271 REVISION B
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11
1 2 1 2 65 65 1 1 1 2 1
EA EA EA EA EA EA EA EA EA EA EA
97271 84658 84659 84662 402855 42575 7972 97735 97752 97753 97754 97755
DESCRIPTION DUST CURTAIN INSTALLATION CURTAIN, DUST (1/4 X 48 X 127 5/8) CURTAIN, DUST (1/4 X 48 X 61 1/2) STRIP, RETAINER (1/8 X 2 X 100) STRIP, RETAINER CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 1.750L) NUT, LOCK (3/8-16UNC, ELASTIC COLLAR) CURTAIN, INLET SIDE STRIP, RETAINER (49LG) STRIP, RETAINER (31LG) STRIP, RETAINER (14 1/2LG) STRIP, RETAINER (13LG)
5-1 SHEET 2
BI012738
DUST CURTAIN RAISE/LOWER ASSEMBLY (HYD. ACTIVATION) ASSEMBLY 416098 REVISION N
20
27 26 4 4
20
5-2 SHEET 1
BI012738
DUST CURTAIN RAISE/LOWER ASSEMBLY (HYD. ACTIVATION) ASSEMBLY 416098 REVISION N
15 17
27 26 4 5
20 6 13
13
1 14
6 2
12 11 3 5-2 SHEET 2
BI012738
DUST CURTAIN RAISE/LOWER ASSEMBLY (HYD. ACTIVATION) ASSEMBLY 416098 REVISION N
5 22 21
14
24 25
5 10 9
15
9 10
19 18
2
14 9 10
10 9
2
12 11 3 3 11 12 3 3
5-2 SHEET 3
BI012738
DUST CURTAIN RAISE/LOWER ASSEMBLY (HYD. ACTIVATION) ASSEMBLY 416098 REVISION N
ITEM QTY. U/M PART NO. 416098 1 2 3 4 5 6 9 10 11 12 13 14 15 16 17 18 19 20 21 22 24 25 26 27
2 2 2 6 2 2 4 4 12 12 2 2 4 1 2 2 2 2 6 6 6 6 6 6
EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
75137 89266 54808 1621297 89258 42838 7826 42701 42543 6293 6365 89259 30835 412014 87641 37830-050 31396 430790 7792 6291 317874 5975 42675 6291
DESCRIPTION DUST CURTAIN RAISE/LOWER ASSEMBLY (HYD. ACTIVATION) HYDRAULIC CYLINDER ASSEMBLY HYDRAULIC DUST CURTAIN LEVER STIFFENER - HYDRAULIC DUST CURTAIN SUPPORT, LUG LUG, CYLINDER WASHER, FLAT CAPSCREW, HEX HEAD - GR5 (1-8UNC, 4.000L) NUT, LOCK (1/8UNC, ELASTIC COLLAR) CAPSCREW, HEX HEAD - GR5 (1/4-20UNC, 1.500L) NUT, LOCK (1/4-20UNC, ELASTIC COLLAR) PIN, COTTERED ARM, LEVER ADAPTER, ELBOW - 90 DEG DUST CURTAIN PLUMBING ADAPTER, HYDRAULIC - ORIFICE ADAPTER, TEE ADAPTER, STRAIGHT LUG SUPPORT CAPSCREW, HEXHEAD - GR5 (1/2-13UNC, 4.000L) NUT, LOCK (1/2-13UNC, ELASTIC COLLAR) CAPSCREW, HEXHEAD - GR5 (1/2-13UNC, 3.750L) WASHER, LOCK (1/2, SPRING) CAPSCREW, HEX HEAD - GR5 (1/2-13UNC, 4.500L) NUT, LOCK (1/2-13UNC, ELASTIC COLLAR)
5-2 SHEET 4
SECT-PAGE 5-3 5-3A
5-4
BI012738
HYDRAULIC CYLINDER ASSEMBLY ASSEMBLY 75137 REVISION C
13 10
2
20
15
11
5 16
19
18
4
17
3
1
6 21
8
12
9
5-3 SHEET 1
BI012738
HYDRAULIC CYLINDER ASSEMBLY ASSEMBLY 75137 REVISION C
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
1 2 1 1 1 1 1 2 1 1 1 1 1 2 1 1 1 1 1 1 2
EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
75137 --------------------V009961 V005374 V005373 ----------V013278 V009406 V009765 V005382 V002362 V009764 V002363 V001919 ----------V013972 V001208 ------------------------------V003839
DESCRIPTION HYDRAULIC CYLINDER ASSEMBLY WIPER SEAL O-RING O-RING BACK-UP RING SEAL SEAL KIT (includes items 1 - 6) CLIP PIN LOCKNUT LOCKNUT SETSCREW CAPSCREW NYLON PLUG PORT PLUG TUBE ASSEMBLY ROD ROD CLEVIS HEADCAP HEAD PISTON CLEVIS PIN
5-3 SHEET 2
BI012738
HYDRAULIC DUST CURTAIN LEVER ASSEMBLY 89266 REVISION F
1
1 2
2
2
3
4
5
5
4
4
6
5-3A SHEET 1
4
BI012738
HYDRAULIC DUST CURTAIN LEVER ASSEMBLY 89266 REVISION F
ITEM QTY. U/M PART NO. 1 2 3 4 5 6
1 2 4 4 2 1
EA EA FT EA FT EA
89266 430783 54806 12167 52491 51703 54808
DESCRIPTION HYDRAULIC DUST CURTAIN LEVER PIVOT ROD, DUST CURTAIN ARM LEVER, DUST CURTAIN TUBING, ROUND LINK, CHAIN - SPRING ANCHOR CHAIN (3/16 WELD) STIFFENER, HYDRAULIC DUST CURTAIN
5-3A SHEET 2
BI012738
DUST CURTAIN PLUMBING ASSEMBLY 412014 REVISION D
4
1
3
2
1
4
3 2
5-4 SHEET 1
BI012738
DUST CURTAIN PLUMBING ASSEMBLY 412014 REVISION D
ITEM QTY. U/M PART NO. 1 2 3 4
1 1 1 1
EA. EA. EA EA
412014 423919 423920 1577415 1577414
DESCRIPTION DUST CURTAIN PLUMBING HOSE ASSEMBLY (JCAG2L-08-139) HOSE ASSEMBLY (JCAG2L-08-153) HOSE ASSEMBLY (JCAG2L-08-172) HOSE ASSEMBLY (JCAG2L-08-160)
5-4 SHEET 2
BI012738
WATER INJECTION INSTALLATION ASSEMBLY 1726150 REVISION E
8
8
33
33
35
35
34 5-5 SHEET 1
BI012738
WATER INJECTION INSTALLATION ASSEMBLY 1726150 REVISION E
24 25 33
35
34
8
8
2 4
3
1
5-5 SHEET 2
BI012738
WATER INJECTION INSTALLATION ASSEMBLY 1726150 REVISION E
24 25 35
34
38
38
38
33
19
20
37
13
40 41
30 42
20
27
16 22 23 17 18
29 31 32 5 15
5-5 SHEET 3
9
28 11 10
7
42 43
40 41
13
BI012738
WATER INJECTION INSTALLATION ASSEMBLY 1726150 REVISION E
ITEM QTY. U/M PART NO. 1 2 3
1 1 4
EA EA EA
1726150 4364260 1580797 5986
4 5 7 8 9 10 11 13 15 16 17 18 19 20 22
4 1 1 4 1 1 1 2 2 1 1 1 1 2 2
EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
42627 81239 40349 428134 351410 5950 33341 355812 44174 407100 65326 38690 30835 30160 77274
23 24 25 27 28 29 30 31 32 33 34 35 37 38 39 40 41 42 43
2 1 1 1 1 1 1 1 2 1 1 1 1 6 1 8 8 2 1
EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
6292 319636 6647 400984 31397 412865 348274 407180 6413 425766 425751 425765 31805 33336 1726543 42615 5965 355812 8337
DESCRIPTION WATER INJECTION INSTALLATION LH DECK MODIFICATION WATER PUMP ASSEMBLY, BELOW DECK 105168 CAPSCREW, HEX HEAD - GR5 (1/2-13UNC, 1.750L) WASHER, FLAT (1/2, TYPE A) VALVE, FLOW CONTROL STRAINER, WATER BAR, SQUARE 5018909 ADAPTER, 90 DEG 122838 PLUG, SQUARE HEAD ADAPTER, STRAIGHT 122343 BUSHING ADAPTER, STRAIGHT BRACKET, FLOW VALVE 5018909 ADAPTER, 90 DEG ADAPTER, TUBE TURN - 90 DEG 5018909 ADAPTER, 90 DEG 119445 ADAPTER, 90 DEG 105137 CAPSCREW, HEX HEAD - GR5 (5/16-18UNC, 3.250L) NUT, HEX (5/16-18UNC, ELASTIC COLLAR) 119611 NIPPLE, PIPE CAP, TANK - HOOD ASSEMBLY VALVE, CHECK ADAPTER, STRAIGHT SHAFT EXTENSION, FLOW VALVE CONTROL ADAPTER, RUN TEE COUPLING, SHAFT SETSCREW, HEX SOCKET (1/4- 20UNC, 0.250L) TANK, WATER - 85 GAL - WELDMENT TANK, WATER - 160 GAL - WELDMENT TANK, WATER - 85 GAL - WELDMENT ADAPTER, 90 DEG ADAPTER, 90 DEG WATER INJECTION HOSE KIT - 330 GAL CAPSCREW, HEX HEAD - GR5 (3/4-10UNC, 1.500L) WASHER, LOCK (3/4, SPRING) BUSHING BUSHING, PIPE
5-5 SHEET 4
SECT-PAGE 5-6
5-9
5-10
BI012738
WATER PUMP ASSEMBLY, BELOW DECK ASSEMBLY 1580797 REVISION A
17
18
9
8 8 2
3 1
3
15
4 5 10 24
16
20
23 6
7
25
22
12
13
14 11
9
21
15
19 18 26
5-6 SHEET 1
BI012738
WATER PUMP ASSEMBLY, BELOW DECK ASSEMBLY 1580797 REVISION A
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
1 1 1 1 1 1 1 3 1 1 1 1 1 1 1 1 4 10 6 1 4 1 1 1 1 6
EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
1580797 1514477 43379 31373 8359 37414 44431 40395 30835 1518089 53930 426279 426280 426281 426282 1580433 6719 5988 16083 7972 37670 354038 1514586 33341 33336 33340 42575
DESCRIPTION WATER PUMP ASSEMBLY, BELOW DECK WATER PUMP ASSEMBLY - HORIZONTAL HYDRAULIC MOTOR ADAPTER, 90 DEG NIPPLE, PIPE ADAPTER, RUN TEE ADAPTER, STRAIGHT VALVE, CHECK ADAPTER, 90 DEG BASE, PUMP MOTOR VALVE, RELIEF COUPLING, CHAIN HUB COUPLING, CHAIN HUB CHAIN, COUPLING COVER, CHAIN COUPLING MOUNT, WATER PUMP - BELOW DECK PLUG, SQUARE HEAD CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 1.250L) WASHER, FLAT NUT, HEX LOCK ADAPTER, 90 DEG CAPSCREW, FLANGED COUPLING GUARD, BEAN PUMP ADAPTER, STRAIGHT ADAPTER, ELBOW - 90 DEG ADAPTER, STRAIGHT CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 1.750L)
5-6 SHEET 2
SECT-PAGE 5-7 5-8
BI012738
WATER PUMP ASSEMBLY - HORIZONTAL ASSEMBLY 1514477 REVISION -
20 19
7
24 8
14
23
13
1 21
6 5
10 9
18
3 16 17 22
4 2
15 14
12 11
5-7 SHEET 1
BI012738
WATER PUMP ASSEMBLY - HORIZONTAL ASSEMBLY 1514477 REVISION -
39
38 51
52 53
54
55 51 52
42 43
54
55 52
40 41
53
44
56
57 58
45 46 47 48 49
5-7 SHEET 2
BI012738
WATER PUMP ASSEMBLY - HORIZONTAL ASSEMBLY 1514477 REVISION -
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
1 ? 2 4 2 2 2 4 2 1 1 2 1 2 8 1 6 2 2 1 2 1
EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
1514477 1583584 -------------------------------------------------------------------------------------------------------------------------------------
DESCRIPTION WATER PUMP ASSEMBLY - HORIZONTAL POWER END ASSEMBLY ONLY ( ITEMS 1 THRU 24 ) POWER FRAME CRANKSHAFT CONNECTING ROD ASSEMBLY ROD BEARING, HALF SHELL WRIST PIN CROSSHEAD SEAL HOLDER, PONY ROD SEAL OIL SEAL, F/AXIAL MOTION OIL SEAL, F/ROTATING MOTION BACK COVER GASKET, BACK COVER BALL BEARING FRONT FOOT RETAINING RING CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 0.750L) KEY, 3/16 SQUARE WASHER, BELLEVILLE WASHER, LOCK PIPE PLUG, SQUARE HEAD LUBE VENT TAPPING SCREW NAMEPLATE
* * * * * FLUID END ASSEMBLY ITEMS (ITEMS 38 THRU 58 ) * * * * *
38 39 40 41 42 43 44 45 46 47 48 49 51 52 53 54 55 56 57 58
1 3 2 2 2 2 2 2 2 2 2 2 4 6 4 4 4 2 1 1
EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA. EA.
-------------------------------------------------------------------------------------------------------------------------
Fluid Cylinder Capscrew, Fluid Cylinder O-ring, Cylinder Ring Seal, Cylinder Cylinder Gasket, Cylinder Capscrew, Piston Piston Cup Washer Piston Cup Piston Cup Holder O-ring, Piston Washer, Umbrella Valve Seat O-ring, Valve Seat Valve Disc Spring Valve Cage Valve Cover Valve Cover Clamp Capscrew, Valve Cover Clamp
1 1 1
EA. KIT KIT
22358 1583583 1583380
VALVE CHAMBER ASSEMBLY (Includes Items 38, 51 thru 56, 58) VALVE KIT (Includes Items 51 thru 55) CYLINDER PACKING KIT (Includes Items 41, 46 thru 48.) 5-7 SHEET 3
BI012738
HYDRAULIC MOTOR ASSEMBLY 43379 REVISION -
12
10
11 8
6
9
7 5 2
4
3 1 19 20 14 16 14
15
5-8 SHEET 1
13
14
18 17
BI012738
HYDRAULIC MOTOR ASSEMBLY 43379 REVISION -
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 1 1 1 7 7 1 1 1
EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
43379 ----------------401918 ----------------401919 315295 315339 --------16753 ----------------------------------------------------------------------------------------V004332
DESCRIPTION HYDRAULIC MOTOR CAPSCREW, 6 PT (E10) DRIVE (5/16-24UNF, 7/8L) FLANGE, MOUNTING - 4 BOLT (3/8-16UNC) SEAL, EXCLUSION WASHER, BACKUP SEAL, PRESSURE SEAL RACE, THRUST BEARING BEARING, THRUST-NEEDLE SHAFT, OUTPUT (1 IN DIA STR W/KEY SLOT) Key HOUSING, 7/8-14 O-RING PORTS HOUSING, 1/2 NPTF PORTS O-RING PLUG DRIVE SEAL PLATE, SPACER GEROTOR CAP, END SEAL, WASHER (NOT REQUIRED W/6 POINT SCREWS) CAPSCREW, 6 POINT (E10) DRIVE (5/16-24UNF) PLUG/ O-RING (7/16-20 DRAIN PORT) O-ring for 7/16-20 Drain Port Plug SEAL KIT Includes items 3, 4, 5, 6, 11, 14, 18, & 20a.
5-8 SHEET 2
BI012738
VALVE, FLOW CONTROL ASSEMBLY 81239 REVISION -
19
8
9
20
10
11 12
1
2
3
4
5
6
7
13
14
15
5-9 SHEET 1
16
17
18
BI012738
VALVE, FLOW CONTROL ASSEMBLY 81239 REVISION -
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
81239 V010223 ------V010224 V010225 V010226 ------V010227 V010228 V010229 V010230 ------V010231 ------------V010232 V010233 V010234 V010235 V010236 V010237 V010222
DESCRIPTION VALVE, FLOW CONTROL PLUG, SPECIAL O-RING SPOOL RETAINING RING PLUG, ORIFICE O-RING HOUSING STOP, SPRING RETAINING RING SPRING, COMPRESSION O-RING PLUG, SPECIAL O-RING BACKUP, TEFLON NEEDLE, ADJUSTING KNOB RING, EXTERNAL RETAINING DECAL, FLOW CONTROL SPRING PIN, DETENT SEAL KIT (Includes Items 2, 6, 11, 13 & 14)
5-9 SHEET 2
BI012738
WATER INJECTION HOSE KIT - 330 GAL ASSEMBLY 1726543 REVISION A
8
1
6
2 3
4
7 9
5
5-10 SHEET 1
BI012738
WATER INJECTION HOSE KIT - 330 GAL ASSEMBLY 1726543 REVISION A
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9
1 1 1 1 1 1 1 1 1
EA EA EA EA EA EA EA EA EA
1726543 4235954 438602 4235991 82950 4235992 4235994 4235993 413624 405616
DESCRIPTION WATER INJECTION HOSE KIT - 330 GAL HOSE ASSEMBLY (JCAM2T-08-250) HOSE ASSEMBLY (JCAM2T-08-90) HOSE ASSEMBLY (JCAM2T-08-196) HOSE ASSEMBLY (JCAM2T-08-133) HOSE ASSEMBLY (JCAM2T-08-210) HOSE ASSEMBLY (JCAG2-12-390) HOSE ASSEMBLY (JCAG2-16-400) HOSE ASSEMBLY (JCAGMV-24-25) HOSE ASSEMBLY (JCAGMV-24-82)
5-10 SHEET 2
BI012738
SECTION 6 - MAST
DESCRIPTION
ASSEMBLY NO.
MAST ASSEMBLY (12 M) MAST PIVOT BRACKET CYLINDER, HOIST/PULLDOWN (MAST) VALVE ASSEMBLY, MAST - 9 SECTIONS WITH ATTACHMENTS VALVE ASSEMBLY, MAST - 9 SECTIONS LESS ATTACHMENTS SENSOR INSTALLATION KIT PIPE RACK INSTALLATION MOTOR, HYDRAULIC HYDRAULIC CYLINDER ASSEMBLY - SWING PIVOT SUPPORT ASSEMBLY (CAROUSEL) HYDRAULIC OPERATED BREAKOUT WRENCH INSTALLATION HYDRAULIC CYLINDER ASSEMBLY - CLAMPING HYDRAULIC CYLINDER ASSEMBLY - ROTATE HYDRAULIC OPERATED BREAKOUT WRENCH HOSE PLUMBING AUTO TOOL WRENCH HYDRAULIC CYLINDER ASSEMBLY MAST LOCK INSTALLATION HYDRAULIC CYLINDER ASSEMBLY WINCH INSTALLATION WINCH CASE DRAIN CONVERSION KIT WINCH ASSEMBLY BRAKE VALVE ASSEMBLY (WINCH) PRIMARY PLANET CARRIER ASSEMBLY OUTPUT PLANET CARRIER ASSEMBLY HYDRAULIC MOTOR SUBASSEMBLY CABLE TENSIONING ASSEMBLY (MAST) CYLINDER, CABLE TENSION (MAST) MANIFOLD, TENSIONER CABLE TENSIONER PLUMBING DUST HOOD INSTALLATION PIPE POSITIONER INSTALLATION ROTARY DRIVE ASSEMBLY ROTARY DRIVE GEARBOX ASSEMBLY ROTARY DRIVE MOTOR HOSE KIT (REFERENCE ONLY) ROTARY DRIVE MOTOR FIELD KIT (REFERENCE ONLY)
SECT6 SHEET 1
1637469 415284 417188 411934 410093 1493884 428017 414782 429708 419888 428441 409242 413639 409309 412659 70089 1619732 1229060 424405 1706245 422078 V010924 4431874 4431875 4431937 428791 415915 416113 428827 427976 428843 4033629 4033626 4160030 4160029
SECT-PAGE 6-1 6-2 6-3 6-4 6-5 6-6 6-7 6-8 6-9 6-10 6-11 6-12 6-13 6-14 6-15 6-15A 6-16 6-17 6-18 6-19 6-20 6-21 6-22 6-23 6-24 6-25 6-26 6-27 6-28 6-29 6-30 6-31 6-32 6-33 6-34
BI012738
MAST ASSEMBLY - 12m ASSEMBLY 1637469 REVISION J
57 58 37
3
45 59
76
37
59 58 45
77
75
59 45 58
78
37
57 58 45 59
74 75
64
24 23 46 42 20
25
33
57 58
63 74
22
32
45 59
21
33 50 46 42 25
21 22 23 24
45
45 59 58
2
59
58 57
47
56 11 68 69 65
38
5 48
55
48 53
48
55 60
64
61 74 63
6-1 SHEET 1
48
28
19 29 11
BI012738
MAST ASSEMBLY - 12m ASSEMBLY 1637469 REVISION J
5
5
73 71 10 33 72 9
79
48
6-1 SHEET 2
BI012738
MAST ASSEMBLY - 12m ASSEMBLY 1637469 REVISION J
75 78
74
18
15
7
5
6 51
6-1 SHEET 3
BI012738
MAST ASSEMBLY - 12m ASSEMBLY 1637469 REVISION J
70 42 45 39 43
20
39 62 45 42
40 34
34 40 54 36 44 45 46
31
41
66
42
30 14
38
67
6-1 SHEET 4
BI012738
MAST ASSEMBLY - 12m ASSEMBLY 1637469 REVISION J
1
12
2 27 26
38
66 38 49 67 47
12
6-1 SHEET 5
BI012738
MAST ASSEMBLY - 12m ASSEMBLY 1637469 REVISION J
71
45 59 58 57
48
55
10
32
72
73
9
72
73
9
77
45 59 58
78
45 59 58
48 53
76
45 59 58
48
6-1 SHEET 6
76
55
45 59 58 57
48
28
19 29
BI012738
MAST ASSEMBLY - 12m ASSEMBLY 1637469 REVISION J
ITEM QTY. U/M PART NO. 1 2 3
1 2 1 1
EA EA EA EA
5
3
EA
6 7 8 9 10 11 12 15 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
4 4 3 2 1 2 2 4 4 1 1 4 4 2 2 4 1 1 2 1 1 1 1 4 2 1 3 6 4 2 2 10 1 2 26 6 8 11 2 4
EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
1637469 427450 415284 417188 411934 89076 30920 30998 30999 440574 18518 7972 417195 417196 417189 417190 T106205 66198 71195 85962 85967 85968 85969 85970 85971 415113 45302 77849 43989 30069 37827 70050 321128 40993 45301 35584 38685 16682 16622 5972 5975 86369 42766 6291 55185 40138 38681-050 86728 43007
DESCRIPTION MAST ASSEMBLY - 12m MAST WELDMENT, 12m MAST PIVOT BRACKET CYLINDER, HOIST/PULLDOWN (MAST) VALVE ASSEMBLY, MAST - 9 SECTIONS W/ATTACHMENTS SHEAVE, 20 OD W/ BEARING Bearing Cone (Two Per Sheave) Bearing Cup (One Per Sheave) Grease Seal (Two Per Sheave) PIN, SHEAVE NUT, LOCK (1.25-12UNF, ELASTIC COLLAR) NUT, LOCK (3/8-16UNC, ELASTIC COLLAR) STANDPIPE, TUBE ASSEMBLY - 12m MAST TUBING, STANDPIPE - 12m MAST CABLE, HOIST - 12m MAST CABLE, PULLDOWN - 12m MAST WASHER, FLAT BUSHING, ADJUSTMENT - BEARING ADAPTER, 90 DEG VALVE, COUNTERBALANCE - HOIST / PULLDOWN PAD, WEAR - CENTER WEAR, PAD - LOWER PAD, WEAR - TOP PAD, WEAR - MOUNT PAD, WEAR - RETAINER ORIFICE (0.015) ADAPTER, RUN TEE ADAPTER, 90 DEG ADAPTER, STRAIGHT REDUCER ADAPTER, PLUG - STRAIGHT ADAPTER, STRAIGHT ADAPTER, HYDRAULIC ADAPTER, SPLIT FLANGE KIT FITTING, HYDRAULIC - STRAIGHT ADAPTER, ELBOW - 90 DEG SWIVEL ADAPTER, STRAIGHT ADAPTER,ELBOW - 45 DEG FLANGE, SPLIT HALF O-RING CAPSCREW, HEX HEAD - GR5 (1/2-13UNC, 1.500L) WASHER, LOCK (1/2, SPRING) MOUNT, RETAINER - COUNTERBALANCE CAPSCREW, HEX HEAD - GR5 (1/2-13UNC, 8.000L) NUT, LOCK (1/2-13UNC, ELASTIC COLLAR) WASHER, FLAT (1/2, HARDENED) NUT, HEX ADAPTER, STRAIGHT SPACER, HOIST / PULLDOWN CYLINDER CAPSCREW, HEX HEAD - GR8 (1/2-13UNC, 2.750L) 6-1 SHEET 7
SECT-PAGE 6-2 6-3 6-4
BI012738
MAST ASSEMBLY - 12m ASSEMBLY 1637469 REVISION J
ITEM QTY. U/M PART NO. 51 52 53 54 55 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80
2 3 3 1 6 4 4 16 4 * 2 4 2 1 1 1 2 2 2 1 2 1 4 1 1 1 1 7 1
EA EA EA EA EA EA EA EA EA FT EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
5929 42724 4144354 404307 423256 38724 16600 6368 19663 19661 42769 5972 4031813 1484862 37823 39465 35840 44554 42765 426433 1594654 332710 5975 4292577 89517 89519 89518 47142 1493884
DESCRIPTION FITTING, GREASE - STRAIGHT CAPSCREW, HEX HEAD - GR8 (3/8-16UNC, 1.500L) TUBE ASSEMBLY (1/2 OD X 17) CONNECTOR, PLATE TUBE ASSEMBLY (1/2 OD X 240) ADAPTER, SPLIT FLANGE KIT O-RING CAPSCREW, HEX HEAD - GR5 (1/2-13UNC, 2.750L) CLAMP, CABLE CABLE, WIRE ROPE (specify length -13.30 ft) CAPSCREW, HEX HEAD - GR5 (1/2-13UNC, 6.500L) CAPSCREW, HEX HEAD - GR5 (1/2-13UNC, 1.500L) BAR, NUT RETAINER - BOLT ON SHEAVE, 20" OD ADAPTER, ELBOW - 90 DEG ADAPTER, PLUG - STRAIGHT CAPSCREW, HEX HEAD - GR8 (1-8UNC, 8.000L) ADAPTER, HYDRAULIC - 90 DEG CAPSCREW, HEX HEAD - GR5 (1/2-13UNC, 5.500L) TUBING, STANDPIPE - 12m MAST TUBE ASSEMBLY, STANDPIPE - 12m MAST ADAPTER, SPLIT FLANGE KIT WASHER, LOCK (1/2, SPRING) HOSE ASSEMBLY (JCAM500-32-395) TUBE ASSEMBLY TUBE ASSEMBLY TUBE ASSEMBLY CLAMP, TUBE SENSOR INSTALLATION KIT
6-1 SHEET 8
SECT-PAGE
6-6
BI012738
MAST PIVOT BRACKET ASSEMBLY 415284 REVISION E
2
1 4
3
6
6-2 SHEET 1
5
BI012738
MAST PIVOT BRACKET ASSEMBLY 415284 REVISION E
ITEM QTY. U/M PART NO. 1 2 3 4 5 6
* * 2 2 2 1
FT FT EA EA EA EA
415284 14527 14527 35809 1481547 73837 319002
DESCRIPTION MAST PIVOT BRACKET BAR, FLAT - 1.76 FT *specify length (2 Per Mast Assy) BAR, FLAT - 1.76 FT *specify length (2 Per Mast Assy) CAPSCREW, HEX HEAD (4 Per Mast Assy) WASHER, 1 1/2 NORD LOCK PIN, DOWEL - HARDENED (4 Per Mast Assy) 107800 FITTING, GREASE (2 Per Mast Assy)
6-2 SHEET 2
BI012738
CYLINDER, HOIST/PULLDOWN (MAST) ASSEMBLY 417188 REVISION D
24
19
10
6
18 7
12
4
20
5
21
22 23
3
17
2 13
11
8
1 9
15
16
6-3 SHEET 1
BI012738
CYLINDER, HOIST/PULLDOWN (MAST) ASSEMBLY 417188 REVISION D
ITEM QTY. U/M PART NO. 417188 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
2 2 1 4 4 2 1 4 2 2 2 4 4 1 2 2 2 1 1 1 2 2 2 12
EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
V012659 V012669 V007070
4417155 4417156 V007074 V007075 V012670
DESCRIPTION CYLINDER, HOIST/PULLDOWN (MAST) WIPER SEAL O-RING O-RING BACKUP BACKUP SEAL BACKUP CONTAMINATION RING BACKUP SEAL WEAR RING WEAR RING CYLINDER SEAL KIT (Includes items 1 Thru 13) SETSCREW PORT PLUG PORT PLUG TUBE ASSEMBLY ROD - TUBE ASSEMBLY ROD - TUBE ASSEMBLY HEAD HEADCAP NUT CAPSCREW
6-3 SHEET 2
BI012738
VALVE ASSEMBLY, MAST - 9 SECTIONS W/ATTACHMENTS ASSEMBLY 411934 REVISION M
12
2 14
10
1
8
9 13 4
7
6
16 5
3
5
3
5 15
6-4 SHEET 1
5
12
BI012738
VALVE ASSEMBLY, MAST - 9 SECTIONS W/ATTACHMENTS ASSEMBLY 411934 REVISION M
ITEM QTY. U/M PART NO. 411934 1
1
EA
410093
2 3 4 5 6 7 8 9 10 12 13 14 15 16
1 8 1 10 1 1 1 1 18 4 1 1 2 2
EA EA EA EA EA EA EA EA EA EA EA EA EA EA
36084 419425 18564 44174 37827 56439 37407 37406 1511107 6092 39943 86242 61795 403096
DESCRIPTION VALVE ASSEMBLY, MAST - 9 SECTIONS W/ATTACHMENTS VALVE ASSEMBLY, MAST - 9 SECTIONS LESS ATTACHMENTS ADAPTER, STRAIGHT ADAPTER, STRAIGHT ADAPTER, STRAIGHT ADAPTER, STRAIGHT ADAPTER, STRAIGHT ADAPTER, HEX CAP NUT ADAPTER, PLUG STRAIGHT ADAPTER, PLUG STRAIGHT HARNESS, CONNECTOR - LIGHTED CAPSCREW, HEX HEAD - GR5 (1/2-13UNC, 1.00L) ADAPTER, ELBOW - 90 DEG ADAPTER, ELBOW - 90 DEG ORIFICE (1/8) ORIFICE (1/16)
6-4 SHEET 2
SECT-PAGE 6-5
3-21A
BI012738
VALVE ASSEMBLY, MAST - 9 SECTIONS LESS ATTACHMENTS ASSEMBLY 410093 REVISION L
2
4
1 3
1
4
2
6-5 SHEET 1
BI012738
VALVE ASSEMBLY, MAST - 9 SECTIONS LESS ATTACHMENTS ASSEMBLY 410093 REVISION L
ITEM QTY. 1
U/M
2
9 1 1 2 7
EA. EA. SECT. EA. SOL. EA. SECT. EA.
3 4
1 1
EA. EA
PART NO. 410093 413252 V001985 V004731 V002453 412888 V005835 V001458 V005836 438701
DESCRIPTION VALVE ASSEMBLY, MAST - 9 SECTIONS LESS ATTACHMENTS VALVE SPOOL SECTION, MOTOR SPOOL Seal Kit, Valve Section - Motor Spool Seal Kit, Solenoid (End Cap & O-Ring) Coil, 24V - Motor Spool Valve (Req's 2 per Valve Sect.) VALVE, CHECK (*SEE NOTE) Cartridge Seal Kit, Cartridge MANIFOLD VALVE, FLOW CONTROL - SANDWICH *NOTE: IF AUTOMATED, SEE "PIPE POSITIONER SENSOR/COMPONENTS (AUTOMATED)" FOR VALVE AND ADDITIONAL ITEMS.
6-5 SHEET 2
BI012738
SENSOR INSTALLATION KIT ASSEMBLY 1493884 REVISION B
1
4
3
5
6
2 5
6-6 SHEET 1
6
BI012738
SENSOR INSTALLATION KIT ASSEMBLY 1493884 REVISION B
ITEM QTY. U/M PART NO. 1 2 3 4 5 6
1 1 1 1 2 2
EA EA EA EA EA EA
1493884 418673 1036607 1489601 1493833 6092 5975
DESCRIPTION SENSOR INSTALLATION KIT SENSOR, PREWIRED (UNSHIELDED) CABLE TARGET, PIPE POSITIONER BOX, ELECTRICAL CAPSCREW, HEX HEAD - GR5 (1/2-13UNC, 1.000L) WASHER, LOCK (1/2, SPRING)
6-6 SHEET 2
BI012738
PIPE RACK INSTALLATION ASSEMBLY 428017 REVISION Q
6 2
76
1
7 23
6-7 SHEET 1
BI012738
PIPE RACK INSTALLATION ASSEMBLY 428017 REVISION Q
74
42 40 35
1
1 45 38 5 28 29 39 45 15 4 65 70 55 17 21 37
24
16 44 34
44 41 36
74 1
46 75
73 2 37 68 69
6-7 SHEET 2
23
BI012738
PIPE RACK INSTALLATION ASSEMBLY 428017 REVISION Q
32 43
31 7 13 1 35 40 42
25 26
2
27 43 32
14
8
23
9
17 19 20
11
30 4 15 31
10
72 40 42
34 44
31
12 2
21
6
33 42 66 67
6-7 SHEET 3
16
73
BI012738
PIPE RACK INSTALLATION ASSEMBLY 428017 REVISION Q
76 46 47
64
63
64
53 49
64
53
59
54 61 52
60 58 57 58
6-7 SHEET 4
63
49 77
BI012738
PIPE RACK INSTALLATION ASSEMBLY 428017 REVISION Q
76
2 1 23
49
56 57 58 57 58 64
63 64
61 60
56
64
63 50 58 57 56
63
6-7 SHEET 5
51
BI012738
PIPE RACK INSTALLATION ASSEMBLY 428017 REVISION Q
6
18
46 47
6-7 SHEET 6
BI012738
PIPE RACK INSTALLATION ASSEMBLY 428017 REVISION Q
ITEM QTY. U/M PART NO. 1 1 1 1 1 1
EA EA EA EA EA EA
428017 428014 4375731 414126 414782 95550 22476
1
EA
22475
6 7 8 9 10 11 12
1 1 1 1 1 1 1
EA EA EA EA EA EA EA
409315 426673 409924 401066 409359 414783 409291
13
1
EA
409284
14 15 16 17 18 19 20 21 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43
1 1 1 1 4 1 1 1 1 1 1 1 1 2 2 2 5 8 4 6 6 4 1 4 8 10 4 14 8
EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
409285 414640 414008 4372191 56759 42538 5970 414010 40164 40238 96520 96519 96521 30834 47035 51772 5929 42738 42744-050 42730 79804 42730 414028 42725 42723 56004 58363 55932 427978
1 2 3 4 5
DESCRIPTION PIPE RACK INSTALLATION SUPPORT, CAROUSEL - PIVOT SUPPORT, CAROUSEL - PIPE ASSEMBLY TUBE, TOP - CAROUSEL 35' MAST MOTOR, HYDRAULIC CYLINDER, HYDRAULIC Piston Bore Kit, Hydraulic Cylinder (Contains wear ring, piston seal & 2 tube end seals) Rod Seal Kit, Hydraulic Cylinder (Rod seal, bushing, bushing retainer, rod wiper & bushing O-ring) CUP, END - PIPE RACK SUPPORT - LOWER CAP, END - PIPE RACK SUPPORT - UPPER CAP, END - CAROUSEL - UPPER WASHER, THRUST - PIPE RACK WASHER, THRUST - PIPE RACK SUPPORT BEARING, JOURNAL - BRONZE BEARING, JOURNAL - PIPE RACK SUPPORT LOWER BEARING, JOURNAL - PIPE RACK SUPPORT UPPER BEARING, JOURNAL - CAROUSEL - UPPER PLATE, MOUNTING - MOTOR - SPROCKET SPROCKET W / MODIFICATION (42T) SPROCKET, CAROUSEL BAR, SQUARE (1/2 X 1/2 X 1.50L) CAPSCREW, HEXHEAD - GR5 (1/4-20UNC, 0.750L) WASHER, LOCK (1/4, SPRING) CHAIN, PIPE RACK - SWING - 35' MAST BLOCK, ADJUSTING BAR CHOCK, PIPE RACK STOP PIN, CAROUSEL - LOCK PIN, DOWEL PIN, INSERT - CAROUSEL -LOCK - PIPE RACK ADAPTER, ELBOW - 45 DEG ADAPTER, STRAIGHT - SWIVEL ADAPTER, STRAIGHT FITTING, GREASE - STRAIGHT CAPSCREW, HEX HEAD - GR8 (5/8-11UNC, 2.250L) CAPSCREW, HEX HEAD - GR8 (3/4-10UNC, 3.000L) CAPSCREW, HEX HEAD - GR8 (1/2-13UNC, 2.000L) CAPSCREW, HEX HEAD - GR8 (3/4-10UNC, 5.000L) CAPSCREW, HEX HEAD - GR8 (1/2-13UNC, 2.000L) GUARD, CAROUSEL - SPROCKET CAPSCREW, HEX HEAD - GR8 (3/8-16UNC, 2.000L) CAPSCREW, HEX HEAD - GR8 (3/8-16UNC, 1.250L) NUT, HEX - GR8 (3/4-10UNC) NUT, HEX - GR5 (1/2-13UNC) WASHER, NORD-LOCK (3/4, HARDENED) WASHER, FLAT (5/8, HARDENED) 6-7 SHEET 7
SECT-PAGE
6-8
BI012738
PIPE RACK INSTALLATION ASSEMBLY 428017 REVISION Q
ITEM QTY. U/M PART NO. 44 45 46 47 49 50 51 52 53 54 55
56 57 58 59 60 61 63 64 65 66 67 68 69 70 72 73 74 75 76 77
14 12 1 1 2 1 1 1 2 1 1 2 2 11 11 11 2 1 2 6 4 2 4 4 4 4 2 6 1 2 5 1 4
EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA KIT EA
55185 56006 414086 414087 429708 35626 77849 43171 30835 31396 418315 6634 5978 44253 408481 6292 35629 19702 37820 38681 427896 9147 412452 7604 20998 5989 347067 68402 414580 400242 414821 419888 439246
DESCRIPTION WASHER, FLAT (1/2, HARDENED) WASHER, FLAT (3/8, HARDENED) REST, CAROUSEL - STOP REST, CAROUSEL - STOP HYDRAULIC CYLINDER ASSEMBLY - SWING ADAPTER, RUN TEE ADAPTER, ELBOW - 90 DEG ADAPTER, HYDRAULIC - RUN TEE ADAPTER, ELBOW - 90 DEG ADAPTER, STRAIGHT TENSIONER, CAROUSEL - CHAIN Capscrew, Tensioner Nut, Tensioner CLAMP, TUBE - 2 HOLE STUD (5/16-18UNC, 1 7/8L) NUT, LOCK (5/16-18UNC) ADAPTER, TEE BRACKET, TUBING ADAPTER, ELBOW - 90 DEG ADAPTER, STRAIGHT TUBE, ASSEMBLY - HYDRAULIC CAPSCREW, SOCKETHEAD (1/2-13UNC, 1.750L) NUT, SLOTTED (3/4-10UNC) COTTER PIN (1/8 x 1.750L) CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 0.750L) WASHER, LOCK (3/8, SPRING) WASHER, HI COLLAR (1/2) CAPSCREW, HEX HEAD - GR8 3/4-10UNC, 4.00L) LOCATOR, PIPE - CAROUSEL BUSHING, STEEL KEY, 1/4 SQ X 3/4 LG PIVOT SUPPORT ASSEMBLY (CAROUSEL) PIN, CYLINDER
6-7 SHEET 8
SECT-PAGE
6-9
6-10
BI012738
MOTOR, HYDRAULIC ASSEMBLY 414782 REVISION -
13 12
3
3 11
3 6
20
21
7 4 2
3
10
5
16
19 17 18
8 9 23 14 1
6-8 SHEET 1
15
22
BI012738
MOTOR, HYDRAULIC ASSEMBLY 414782 REVISION -
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 22A
1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 4 1 1 1
EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
414782 V006585 V006586 ------------------V006587 V000964 ------V006588 V006589 V006590 V006591 V006592 V006593 V006594 ------------V006595 V006596 V006597 V006598 V006599 V006600 66131
DESCRIPTION MOTOR, HYDRAULIC SEAL, EXCLUSION HOUSING, BEARING SEAL RING, BACKUP SEAL, SHAFT SHAFT & BEARING KIT KEY SEAL, SHAFT FACE PLATE, WEAR DRIVE GEROLER DRIVE, VALVE PLATE, VALVE VALVE BALANCE RING SEAL, FACE, INNER SEAL, FACE, OUTER PIN SPRING BOLT HOUSING, VALVE PLUG ASSEMBLY O-Ring Kit, Seal (Includes Items 1, 3, 4, 5, 8, 16 & 17)
6-8 SHEET 2
BI012738
HYDRAULIC CYLINDER ASSEMBLY - SWING ASSEMBLY 429708 REVISION B
12 9
7
6
20
16 17
3
4
19
11 13
10
5
2
21
6-9 SHEET 1
1
18
14
BI012738
HYDRAULIC CYLINDER ASSEMBLY - SWING ASSEMBLY 429708 REVISION B
6-9 SHEET 2
BI012738
HYDRAULIC CYLINDER ASSEMBLY - SWING ASSEMBLY 429708 REVISION B
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
1 1 1 1 1 1 1 1 2 1 2 1 2 4 2 1 1 1 1 1 2
EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
429708 V005366 V005367 V005374 V005373 V005371 V005370 V005795 V012899 V009406 V005382 V000273 V012900 V002363 V012901 V011919 ----------4003249 4003270 V012904 V012905 V003839
DESCRIPTION HYDRAULIC CYLINDER ASSEMBLY - SWING WIPER SEAL O-RING BACK-UP RING O-RING SEAL WEAR RING SEAL KIT (INCLUDES ITEMS 1 THRU 7) CLIP PIN LOCK NUT SETSCREW (1/4-20UNC, 2.000L) RETAINING RING NYLON PLUG BUSHING PORT PLUG TUBE ASSEMBLY ROD ROD CLEVIS (ADJUSTABLE) HEAD PISTON CLEVIS PIN
6-9 SHEET 3
BI012738
PIVOT SUPPORT ASSEMBLY (CAROUSEL) ASSEMBLY 419888 REVISION A
6 2
3
5 4
2
3
8 7 8 2
3
6-10 SHEET 1
BI012738
PIVOT SUPPORT ASSEMBLY (CAROUSEL) ASSEMBLY 419888 REVISION A
ITEM QTY. U/M PART NO. 2 3 4 5 6 7 8
2 2 1 6 6 1 2
EA EA EA EA EA EA EA
419888 7812 5965 419887 42672 7972 419882 319007
DESCRIPTION PIVOT SUPPORT ASSEMBLY (CAROUSEL) CAPSCREW, HEX HEAD - GR5 (3/4-10UNC, 6.000L) WASHER, LOCK (3/4, SPRING) RETAINER, BEARING CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 3.750L) NUT, LOCK (3/8-16UNC, ELASTIC COLLAR) BEARING, JOURNAL 107807 FITTING, GREASE
6-10 SHEET 2
BI012738
HYDRAULIC OPERATED BREAKOUT WRENCH INSTALLATION ASSEMBLY 428441 REVISION F
27 22 16 15 36 14 9
36
31 32
27 22 16 15
3
4
6 42 42
8 10
1
11
7
12
8
13 20 21
6-11 SHEET 1
43
5 33
43
2
8 33
BI012738
HYDRAULIC OPERATED BREAKOUT WRENCH INSTALLATION ASSEMBLY 428441 REVISION F
1
20 21 24 18
13 9
12
44 45
11
2
45
17 17
25
25
19 26 42
33
6-11 SHEET 2
BI012738
HYDRAULIC OPERATED BREAKOUT WRENCH INSTALLATION ASSEMBLY 428441 REVISION F
35 39
41
35
42 29 30
37
36
42
38 37
6-11 SHEET 3
41
36
BI012738
HYDRAULIC OPERATED BREAKOUT WRENCH INSTALLATION ASSEMBLY 428441 REVISION F
34 42 9
35
28
35
5
36
14
6-11 SHEET 4
43
BI012738
HYDRAULIC OPERATED BREAKOUT WRENCH INSTALLATION ASSEMBLY 428441 REVISION F
ITEM QTY.
U/M
PART NO. 428441
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
1 1 1 1 1 1 1 3 1 1 1 2 1 1 8 4
EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
17 18 19 20 21 22 24
2 1 3 1 1 2 2
EA EA EA EA EA EA EA
413390 409221 409220 428442 409242 336309 336306 510074 413639 405480 406952 336330 406951 429708 400241 400242 ----------------------1482114 1482113 425186 5988 56006 439246 319945
25
4
EA
42823
26
6
EA
77261
27 28 29 30 31 32 33 34
2 1 2 2 1 1 4 1
EA EA EA EA EA EA EA EA
7604-050 408201 42558 6293 336308 78256 5929 409309
35
2 1 1 1 1 4 2 1 1
EA EA VALVE EA CART. EA VALVE EA CART. EA EA EA EA
353199 V011235 V011286 V011287 V007100 35435 31804 45302 45301
36 37 38 39
DESCRIPTION HYDRAULIC OPERATED BREAKOUT WRENCH INSTALLATION WRENCH, BREAKOUT - WELDMENT JAW, WRENCH - ROTATIONAL - WELDMENT JAW, CLAMPING - HOBO LUG, CYLINDER - SWING - HOBO HYDRAULIC CYLINDER ASSEMBLY - CLAMPING PIN, HEAD / RING RETAINER PIN, HEAD / RING RETAINER RING, RETAINER - EXTERNAL HYDRAULIC CYLINDER ASSEMBLY - ROTATE PIN, HEAD / RING - RETAINED PIN, JAW - AUTO BREAKOUT WRENCH SLEEVE, CYLINDER PIN CAP, PIN - JAW - AUTO BREAKOUT WRENCH HYDRAULIC CYLINDER ASSEMBLY - SWING BUSHING, STEEL BUSHING, STEEL HOLDER, DIE (See Reference Items List - Section 0) HOLDER, DIE (See Reference Items List - Section 0) SHIM SHIM DIE, TONG CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 1.250L) WASHER, FLAT PIN, CYLINDER CAPSCREW, SOCKET HEAD - GR8 (1/2-13UNC, 2.250L) CAPSCREW, SOCKET HEAD - GR8 (1/2-13UNC, 1.250L) CAPSCREW, SOCKET HEAD - GR8 (3/8-16UNC, 0.500L) PIN, COTTER TUBE ASSY, HYDRAULIC - SEQUENCE - HOBO CAPSCREW, HEX HEAD - GR5 (1/4-20UNC, 4.000L) NUT, LOCK (1/4-20UNC, ELASTIC COLLAR) PIN, HEAD / RING RETAINER RING, RETAINER - EXTERNAL FITTING, GREASE - STRAIGHT HYDRAULIC OPERATED BREAKOUT WRENCH HOSE PLUMBING VALVE, HYDRAULIC - PILOT OPERATED Replacement Cartridge (Adjustable) Cartridge Seal Kit (Adjustable Cartridge) Replacement Cartridge (Non-Adjust) Cartridge Seal Kit (Non-Adjust Cartridge) ADAPTER, ELBOW - 90 DEG ADAPTER, ELBOW - 90 DEG ADAPTER, RUN TEE ADAPTER, ELBOW - 90 DEG 6-11 SHEET 5
SECT-PAGE
6-12
6-13
6-9
6-14
BI012738
HYDRAULIC OPERATED BREAKOUT WRENCH INSTALLATION ASSEMBLY 428441 REVISION F
ITEM QTY.
U/M
PART NO.
41 42 43 44
2 4 2 1
EA EA EA EA
71364 37259 1651642 -------
45
2
EA
-------
DESCRIPTION ADAPTER, BRANCH TEE ADAPTER, STRAIGHT ADAPTER, 90 DEG SEE SECTION 0 FOR DIE HOLDERS (varies with pipe outside diameter) SEE SECTION 0 FOR DIE HOLDERS (varies with pipe outside diameter)
6-11 SHEET 6
SECT-PAGE
BI012738
HYDRAULIC CYLINDER ASSEMBLY - CLAMPING ASSEMBLY 409242 REVISION A
3 12
13
11
9
6
14
5
4
2 8
6-12 SHEET 1
1
BI012738
HYDRAULIC CYLINDER ASSEMBLY - CLAMPING ASSEMBLY 409242 REVISION A
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14
1 1 2 1 1 1 1 1 1 2 1 1 1 1
EA EA EA EA EA EA EA EA EA EA EA EA EA EA
409242 ------------------------V003600 V003601 V005112 V002361 V005116 V003612 ------V005115 V005114 V005113
DESCRIPTION HYDRAULIC CYLINDER ASSEMBLY - CLAMPING WIPER SEAL SEAL O-RING O-RING BACKUP SEAL KIT (Includes Items 1 thru 6) NUT, LOCK RETAINING RING PLUG, PORT TUBE ASSEMBLY ROD ASSEMBLY PISTON HEAD
6-12 SHEET 2
BI012738
HYDRAULIC CYLINDER ASSEMBLY - ROTATE ASSEMBLY 413639 REVISION -
8
15 6 13
3
4
14
5
7
10
2
6-13 SHEET 1
1
16
BI012738
HYDRAULIC CYLINDER ASSEMBLY - ROTATE ASSEMBLY 413639 REVISION -
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1
EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
413639 V006456 -------------------------V006476 -----V006578 V003611 V004340 -----V006579 V006580 V006581 V006582
DESCRIPTION HYDRAULIC CYLINDER ASSEMBLY - ROTATE WIPER SEAL O-RING BACKUP O-RING SEAL RING, WEAR RING, WEAR SEAL KIT (Includes Items 1 thru 8) LOCKNUT SETSCREW (Not Shown) PLUG, PORT (Shipping) TUBE ASSEMBLY ROD ASSEMBLY PISTON HEAD
6-13 SHEET 2
BI012738
HYDRAULIC OPERATED BREAKOUT WRENCH HOSE PLUMBING ASSEMBLY 409309 REVISION L
7
6
7
2
9 10
3
7 2 1
6-14 SHEET 1
BI012738
HYDRAULIC OPERATED BREAKOUT WRENCH HOSE PLUMBING ASSEMBLY 409309 REVISION L
ITEM QTY. U/M PART NO. 1 2 3 6 7 9 10
1 2 1 1 3 1 1
EA EA EA EA EA EA EA
409309 T106215 439143 T106216 T106217 T106218 T106219 T106220
DESCRIPTION HYDRAULIC OPERATED BREAKOUT WRENCH HOSE PLUMBING HOSE ASSEMBLY (JCAG2L-04-62) HOSE ASSEMBLY (JCAG2L-04-32) HOSE ASSEMBLY (JCAG2L-04-55) HOSE ASSEMBLY (JCAG2L-04-77) HOSE ASSEMBLY (JCAG2L-04-84) HOSE ASSEMBLY (JCAG2L-04-115) HOSE ASSEMBLY (JCAG2L-04-13)
6-14 SHEET 2
BI012738
AUTOMATIC TOOL WRENCH ASSEMBLY 412659 REVISION G
6
5 7
4 5
6
4
7 2
7
14
11 12 13
6-15 SHEET 1
BI012738
AUTOMATIC TOOL WRENCH ASSEMBLY 412659 REVISION G
ITEM QTY. U/M PART NO. 1 2 4 5 6 7 11 12 13 14
1 1 1 1 1 2 2 4 4 4 1
EA EA EA EA EA EA EA EA EA EA EA
412659 -----7812 70089 22223 7809 42606 39478 43007 5975 6291 1506842
DESCRIPTION AUTOMATIC TOOL WRENCH JAW (See General Assembly Items List - Section 0) CAPSCREW, HEX HEAD - GR5 (3/4-10UNC, 6.00L) HYDRAULIC CYLINDER ASSEMBLY Cylinder Seal Kit CAPSCREW, HEX HEAD - GR5 (3/4-10UNC, 3.500L) NUT, LOCK (3/4-10UNC, ELASTIC COLLAR) ADAPTER, 90 DEG CAPSCREW, HEXHEAD - GR8 (1/2-13UNC, 2.750L) WASHER, LOCK (1/2, SPRING) NUT, LOCK (1/2-13UNC, ELASTIC COLLAR) PLATE, SHEAR - AUTO TOOL
6-15 SHEET 2
SECT-PAGE
6-15A
BI012738
HYDRAULIC CYLINDER ASSEMBLY ASSEMBLY 70089 REVISION B
11 12
2
1 9
6
15
14
13
7
4
5 3
17
10
6-15A SHEET 1
16
BI012738
HYDRAULIC CYLINDER ASSEMBLY ASSEMBLY 70089 REVISION B
ITEM QTY. U/M PART NO. 70089 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
1 1 1 1 1 1 2 1 1 2 1 2 1 1 1 1 1
EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
V011808
22223 V013260 V007069 V007070 V014826 V014827 V014828 V014829
DESCRIPTION HYDRAULIC CYLINDER ASSEMBLY WIPER O-RING SEAL O-RING BACK-UP SEAL RING, WEAR SEAL KIT, CYLINDER (Includes items 1 thru 7) LOCK NUT RETAINING RING SETSCREW PLUG, PORT (STEEL) TUBE ASSEMBLY ROD, TUBE ASSEMBLY PISTON HEAD CLEVIS PIN
6-15A SHEET 2
BI012738
MAST LOCK INSTALLATION ASSEMBLY 1619732 REVISION B
4
1
4
2
2
3
3 5
6
5
6
1
7
7
5
5
6
1
6-16 SHEET 1
6
5
5
BI012738
MAST LOCK INSTALLATION ASSEMBLY 1619732 REVISION B
ITEM QTY. U/M PART NO. 1
2
EA
2 3 4 5 6 7
2 2 2 4 2 1
EA EA EA EA EA EA
1619732 1229060 1525003 410463 5946 5929 36381 35626 77848
DESCRIPTION MAST LOCK INSTALLATION HYDRAULIC CYLINDER ASSEMBLY seal kit PIN, LOCK - MAST SETSCREW, HEX (3/8-16UNC, 0.750L) FITTING, STRAIGHT GREASE ADAPTER, 90 DEG ADAPTER, RUN TEE ADAPTER, 45 DEG - SWIVEL
6-16 SHEET 2
SECT-PAGE 6-17
BI012738
HYDRAULIC CYLINDER ASSEMBLY ASSEMBLY 1229060 REVISION B
17 16
21 12
1 8
24
7
3
23
18
19
22
2
4 5
10
6
15 11 14
6-17 SHEET 1
20 13
BI012738
HYDRAULIC CYLINDER ASSEMBLY ASSEMBLY 1229060 REVISION B
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 1 2 1 1 1 1 1 1 1
EA EA EA EA EA EA EA EA KIT EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
1229060 --------------------------------------------------------------------------------1525003 ----------V002362 --------------------V002363 --------------------1700454 ----------1700504 ---------------------------------------------------
DESCRIPTION HYDRAULIC CYLINDER ASSEMBLY WIPER U-CUP (DUAL LIP) O-RING O-RING BACKUP STEP SEAL SEAL WEAR RING SEAL KIT (includes items 1-8) NUT, LOCK SETSCREW COTTER PIN RETAINING RING NYLON PLUG PORT PLUG CLEVIS PIN SENSOR TUBE ASSEMBLY ROD ROD CLEVIS HEAD CAP HEAD PISTON CLEVIS PIN
6-17 SHEET 2
BI012738
WINCH INSTALLATION ASSEMBLY 424405 REVISION D
2 10
6
11
1
6-18 SHEET 1
3
4
7
8
9
BI012738
WINCH INSTALLATION ASSEMBLY 424405 REVISION D
6
7
8
9
8
9
6
7
13 12 3
1
4
11 6
1
3
4 6-18 SHEET 2
7
8
9
BI012738
WINCH INSTALLATION ASSEMBLY 424405 REVISION D
ITEM QTY. U/M PART NO. 1 2 3 4 6 7 8 9 10 11 12 13
1 1 4 4 2 2 2 2 1 1 1 1
EA EA EA EA EA EA EA EA EA FT EA EA
424405 1706245 422093 42821 6716 422095 410834 42548 6293 61852 422101 38686 37675
DESCRIPTION WINCH INSTALLATION WINCH CASE DRAIN CONVERSION KIT WEIGHT, OVERHAUL BALL - WINCH CAPSCREW, HEX HEAD - GR5 (5/8-11UNC, 2.750L) NUT, LOCK (5/8-11UNC, ELASTIC COLLAR) SHEAVE, BRONZE - BUSHED PIN, WINCH - SHEAVE CAPSCREW, HEX HEAD - GR5 (1/4-20UNC, 2.250L) NUT, LOCK (1/4-20UNC, ELASTIC COLLAR) HOOK, SWIVEL - 8000 LB WIRE CABLE ADAPTER, ELBOW - AERO - 90 DEG ADAPTER, STRAIGHT
6-18 SHEET 3
SECT-PAGE 6-19
BI012738
WINCH CASE DRAIN CONVERSION KIT ASSEMBLY 1706245 REVISION -
1 3
3
2
6-19 SHEET 1
BI012738
WINCH CASE DRAIN CONVERSION KIT ASSEMBLY 1706245 REVISION -
ITEM QTY. U/M PART NO. 1 2 3
1 1 1
EA EA EA
1706245 39465 31808 422078
DESCRIPTION WINCH CASE DRAIN CONVERSION KIT ADAPTER, PLUG ADAPTER, 90 DEG WINCH ASSEMBLY
6-19 SHEET 2
SECT-PAGE
6-20
BI012738
WINCH ASSEMBLY ASSEMBLY 422078 REVISION -
46 26
50
29
27
28
55
44 30 31
48 25 35 36
24 500 47
100 400
700 45
43
32
200 38 37
6-20 SHEET 1
59 60
BI012738
WINCH ASSEMBLY ASSEMBLY 422078 REVISION -
ITEM QTY. U/M PART NO. 24 25 26 27 28 29 30 31 32 35 36 37 38 43 44 45 46 47 48 50 55 58 59 60 100 200 400 500 700
1 1 1 1 1 1 1 1 1 6 8 6 6 1 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1
EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
422078 V010888 V010920 4431928 4431929 V010891 V010892 85564 V010894 V010895 V010897 5975 V010898 V010899 V010923 4468387 V010906 V010902 V010908 V010910 V010905 4431960 V010917
DESCRIPTION
V004154 V014956 V010924 4431874 4431875 4431937
WINCH ASSEMBLY BASE OIL LEVEL PLUG CABLE DRUM CABLE DRUM CLOSURE BALL BEARING (included in Bearing Kit 4431962) SEAL, LIP RELIEF VALVE (7.5-15 PSI) SNAP RING THRUST RING (included in Bearing Kit 4431962) CAPSCREW LOCKWASHER CAPSCREW LOCKWASHER THRUST RING (included in Bearing Kit 4431962) PLUG, O-RING FLUSH SUN GEAR - PRIMARY CABLE WEDGE SUN GEAR - OUTPUT BEARING SUPPORT - STANDARD BEARING (included in Bearing Kit 4431962) SEAL, OIL CAPSCREW NAMEPLATE DRIVE SCREW SPRAG CLUTCH ASSEMBLY BRAKE CYLINDER ASSEMBLY PRIMARY PLANET CARRIER ASSEMBLY OUTPUT PLANET CARRIER ASSEMBLY MOTOR GROUP ASSEMBLY
4431962
BEARING KIT
6-20 SHEET 2
SECT-PAGE
6-21 6-22 6-23 6-24
BI012738
BRAKE VALVE ASSEMBLY (WINCH) ASSEMBLY V010924 REVISION -
1
7
20
18 3
17 19
12 11 6 14 16 13 15 8
5
10 2
7
4
12
6-21 SHEET 1
9
BI012738
BRAKE VALVE ASSEMBLY (WINCH) ASSEMBLY V010924 REVISION -
ITEM QTY. U/M PART NO. V010924 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
V010927 V010928 88845
V010931 V010932 V010933 V010934 V010935 V010936 V010937 V010938 V010939 V010940 52226 V010941 85582 ----------V010942
DESCRIPTION BRAKE VALVE ASSEMBLY (WINCH) HOUSING, BRAKE VALVE (not serviced separately) RETAINER, VALVE SPRING RETAINER, SPRING PLUG SPOOL (not serviced separately) PISTON, DAMPER (not serviced separately) O-RING POPPET, CHECK VALVE ORIFICE, PILOT SPRING, CHECK VALVE SPRING, SPOOL O-RING O-RING O-RING RING, BACK-UP RING, BACK-UP BALL, STEEL SPRING, COMPRESSION FITTING, ELBOW PLUG, SHIPPING PLUG, SHIPPING (Not Shown) SHIM, VALVE SPRING (Not Shown)
6-21 SHEET 2
BI012738
PRIMARY PLANET CARRIER ASSEMBLY ASSEMBLY 4431874 REVISION -
415 412 414
415
416
413
433
411 6-22 SHEET 1
BI012738
PRIMARY PLANET CARRIER ASSEMBLY ASSEMBLY 4431874 REVISION -
ITEM QTY. U/M PART NO. 411 412 413 414 415 416 433
1 3 3 3 3 3 3
EA EA EA EA EA EA EA
4431874 V010880 V010881 V010882 V010883 V010884 V010885 88821
DESCRIPTION PRIMARY PLANET CARRIER ASSEMBLY PRIMARY PLANET CARRIER PLANET GEAR PRIMARY PLANET GEAR SHAFT (included in Bearing Kit 4431962) ROLLER BEARING (included in Bearing Kit 4431962) THRUST WASHER (included in Bearing Kit 4431962) ROLL PIN (included in Bearing Kit 4431962) THRUST WASHER
6-22 SHEET 2
BI012738
OUTPUT PLANET CARRIER ASSEMBLY ASSEMBLY 4431875 REVISION -
522 518 520 521
520 522
523
519
534 517
6-23 SHEET 1
BI012738
OUTPUT PLANET CARRIER ASSEMBLY ASSEMBLY 4431875 REVISION -
ITEM QTY. U/M PART NO. 517 518 519
1 3 3
EA EA EA
4431875 V010886 86281 V010887
520 521 522 523 534
6 3 6 3 1
EA EA EA EA EA
67421 86284 85535 65152 V010896
DESCRIPTION OUTPUT PLANET CARRIER ASSEMBLY OUTPUT PLANET CARRIER OUTPUT PLANET GEAR SECONDARY PLANET GEAR SHAFT (included in Bearing Kit 4431962) ROLLER BEARING (included in Bearing Kit 4431962) BEARING SPACER (included in Bearing Kit 4431962) BEARING RACE (included in Bearing Kit 4431962) ROLL PIN (included in Bearing Kit 4431962) THRUST PLATE
6-23 SHEET 2
BI012738
MOTOR GROUP ASSEMBLY ASSEMBLY 4431937 REVISION -
705
757
713
706
709
800
704
713
6-24 SHEET 1
757 708 701 704 710
712 711
707
758
BI012738
MOTOR GROUP ASSEMBLY ASSEMBLY 4431937 REVISION -
ITEM QTY. U/M PART NO. 701 704 705 706 707 708 709 710 711 712 713 714 757 758 800
1 2 1 4 4 1 1 1 1 1 1 1 1 1
EA EA EA EA EA EA EA EA EA EA EA EA EA EA
4431937 V010907 V010909 V010911 V010915 4468318 85583 85582 4468317 85579 85581 V010919 V010918 V010913 V010914 V010924 4431927
DESCRIPTION MOTOR GROUP ASSEMBLY HYDRAULIC MOTOR O-RING O-RING CAPSCREW CAPSCREW REDUCER ELBOW ELBOW FITTING WLBOW / O-RING ADAPTER SWIVEL TEE HOSE ASSEMBLY - 10" LONG HOSE ASSEMBLY - 14" LONG HOSE ASSEMBLY SPLIT FLANGE ADAPTER BRAKE VALVE ASSEMBLY MOTOR SEAL KIT
6-24 SHEET 2
SECT-PAGE
6-21
BI012738
CABLE TENSIONING ASSEMBLY (MAST) ASSEMBLY 428791 REVISION F
16 6
4
12
12 14
3
2
1 4
6
22 23
11 10
24
26
13 19 18 20 21
48
20 21
34 1 25
15 35 49
27
1
27
27 12 61
12 20 21 27
27
1
27
27
27
1 12 1 9
17 20 21
24 7
7 8
6-25 SHEET 1
BI012738
CABLE TENSIONING ASSEMBLY (MAST) ASSEMBLY 428791 REVISION F
38
40
37 48
45 40
41
40
42
39 44
43
48
38
6-25 SHEET 2
37
38
BI012738
CABLE TENSIONING ASSEMBLY (MAST) ASSEMBLY 428791 REVISION F
50
54
50
51
57 58 59
55
57 58 59
52
51
57 58 59
52
6-25 SHEET 3
59 57 58
62 63
55
53
62 63
53 59 57 58
54
BI012738
CABLE TENSIONING ASSEMBLY (MAST) ASSEMBLY 428791 REVISION F
48 31
36 15
48 31 48 31 48
31
30
28
30
30
25
28
30 25
25
1
1
36
25
25 48
48
48
6-25 SHEET 4
48
25
BI012738
CABLE TENSIONING ASSEMBLY (MAST) ASSEMBLY 428791 REVISION F
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
4 4 4 4 16 4 2 4 4 4 4 3 4 4 1 4
EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
17 18 19 20 21 22 23 24 25 26
4 48 48 24 24 4 4 8 9 4
EA EA EA EA EA EA EA EA EA EA
428791 415915 415973 415935 415960 416060 415961 415964 416061 415975 415965 415971 415932 415974 415963 416113 89075 30920 30998 30999 320128 79335 49149 45850 55785 42970 T106205 5929 39694 7441
27 28 30 31 32 34 35 36 37 38 39 40 41 42 43 44 45 48 49
12 2 6 5 2 1 3 2 2 3 1 3 1 1 1 1 1 14 3
EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
41643 433469 35630 45302 416605 37823 5989 37818 47035 37675 44174 39465 37406 37407 47035 77849 37726 45301 42570
DESCRIPTION CABLE TENSIONING ASSEMBLY (MAST) CYLINDER, CABLE TENSION (MAST) PIN, SHEAVE PLATE, RETAINER PLATE, RETAINER SHIM PLATE, RETAINER BRACKET, MOUNTING PIN, SHEAR - SHEAVE TENSIONER PIN, CYLINDER PIN, CYLINDER CAP, CYLINDER CARRIER, SHEAVE BUSHING, BEARING ADJUSTMENT PLATE, RETAINER - SHEAVE MANIFOLD TENSIONER SHEAVE, 16 OD W/BEARING Bearing Cone (2 Per Sheave) Bearing Cup (1 Per Sheave) Grease Seal (2 Per Sheave) 122142 PIN, COTTERED CAPSCREW, HEX HEAD - GR8 (5/8-11UNC, 1.500L) WASHER, FLAT (5/8, HARDENED) CAPSCREW, HEX HEAD - GR8 (1-14UNF, 2.000L) WASHER, FLAT (1.000, HARDENED) NUT, HEX - GR5 (1.250-12UNF) PIN, SHEAVE - RETAINER WASHER FITTING, GREASE ADAPTER, STRAIGHT CAPSCREW, SOCKET HEAD - GR8 (1/2-13UNC, 1.000L) KEY, SQUARE VALVE, CHECK ADAPTER, STRAIGHT ADAPTER, TEE ADAPTER, STRAIGHT - SWIVEL ADAPTER, ELBOW - 90 DEG WASHER, LOCK (3/8, SPRING) ADAPTER, TEE ADAPTER, SWIVEL ADAPTER, STRAIGHT ADAPTER, STRAIGHT ADAPTER, PLUG - STRAIGHT ADAPTER, PLUG - STRAIGHT ADAPTER, PLUG - STRAIGHT ADAPTER, SWIVEL ADAPTER, ELBOW - 90 DEG ADAPTER, STRAIGHT ADAPTER, ELBOW - 90 DEG CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 1.000L) 6-25 SHEET 5
SECT-PAGE 6-26
6-27
BI012738
CABLE TENSIONING ASSEMBLY (MAST) ASSEMBLY 428791 REVISION F
ITEM QTY. U/M PART NO. 50
1
EA
428765
51
1
EA
428766
52
1
EA
428767
53
1
EA
428768
54 55 57 58 59 60 61 62 63 64 65
2 2 6 6 6 1 1
EA EA EA EA EA EA EA FT EA EA EA
39478 38681 20998 7972 35191 428827 427903 15145 428808 416605 31395
4 4 4
DESCRIPTION TUBE ASSEMBLY - UPPER - TOP - PULLDOWN CYLINDER TUBE ASSEMBLY - LOWER - TOP - PULLDOWN CYLINDER TUBE ASSEMBLY - UPPER - BOTTOM PULLDOWN CYLINDER TUBE ASSEMBLY - LOWER - BOTTOM PULLDOWN CYLINDER ADAPTER, ELBOW - 90 DEG ADAPTER, STRAIGHT CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 0.750L) NUT, LOCK (3/8-16UNC, ELASTIC COLLAR) CLAMP, INSULATED CABLE TENSIONER PLUMBING CARRIER, SHEAVE HOSE, FUEL (.33 FT) specify length CLAMP, HOSE - WORM GEAR - QUICK RELEASE ADAPTER, STRAIGHT - SWIVEL ADAPTER, STRAIGHT
6-25 SHEET 6
SECT-PAGE
6-28
BI012738
CYLINDER, CABLE TENSION (MAST) ASSEMBLY 415915 REVISION B
17 1 2 6
16
10 3
7
5
14 8
13
4
15
6-26 SHEET 1
11
BI012738
CYLINDER, CABLE TENSION (MAST) ASSEMBLY 415915 REVISION B
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
1 1 1 1 1 1 2 2 1 1 2 2 1 1 1 1
EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
415915 V006706 V006456 V005788 V005790 V005791 V007088 V006476 V005794 V007087 V004886 V007069 ------V007089 V007090 V007091 V007092 -----------
DESCRIPTION CYLINDER, CABLE TENSION (MAST) WIPER SEAL SEAL O-RING BACKUP O-RING WEAR RING WEAR RING SEAL KIT, CYLINDER ASSEMBLY (Includes items 1 thru 8) LOCK NUT SETSCREW PLUG, PORT (Shipping) Not Shown TUBE ASSEMBLY ROD ASSEMBLY HEAD PISTON CHOCK BAR
6-26 SHEET 2
BI012738
MANIFOLD TENSIONER ASSEMBLY 416113 REVISION B
2
3
4
8
5
6
1
7
6-27 SHEET 1
BI012738
MANIFOLD TENSIONER ASSEMBLY 416113 REVISION B
6-27 SHEET 2
BI012738
MANIFOLD TENSIONER ASSEMBLY 416113 REVISION B
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8
1 1 1 1 1 1 1 1
EA EA EA EA EA EA EA EA
416113 ------V007599 V002700 V007600 V007601 V007602 -------------
DESCRIPTION MANIFOLD TENSIONER BODY CARTRIDGE, VALVE - SHUTTLE CARTRIDGE, VALVE - REDUCING CARTRIDGE, VALVE - RELIEF CARTRIDGE, VALVE - CHECK CARTRIDGE, VALVE - CHECK SAE-4 HEX O-RING BOSS PLUG SAE-10 HEX O-RING BOSS PLUG
6-27 SHEET 3
BI012738
CABLE TENSIONER PLUMBING ASSEMBLY 428827 REVISION D
6 6
5
4
2
1 8
7 1
6-28 SHEET 1
BI012738
CABLE TENSIONER PLUMBING ASSEMBLY 428827 REVISION D
ITEM QTY. U/M PART NO. 1 2 4 5 6 7 8
2 1 1 1 2 1 1
EA EA EA EA EA EA EA
428827 307093 307096 307107 307158 307104 307157 307151
DESCRIPTION CABLE TENSIONER PLUMBING HOSE ASSEMBLY (JCA2781-04-13) HOSE ASSEMBLY (JCA2781-04-14) HOSE ASSEMBLY (JCA2781-04-16) HOSE ASSEMBLY (JCA2781-04-28) HOSE ASSEMBLY (JCA2781-04-154) HOSE ASSEMBLY (JCA2781-04-27) HOSE ASSEMBLY (JCA2781-04-24)
6-28 SHEET 2
BI012738
DUST HOOD INSTALLATION ASSEMBLY 427976 REVISION -
1 7
6
5
4
2
10 9
6-29 SHEET 1
6
3
8
BI012738
DUST HOOD INSTALLATION ASSEMBLY 427976 REVISION -
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10
1 1 4 1 6 10 12 12 1 4
EA EA EA EA EA EA EA EA EA EA
427976 427975 427977 16083 410659 42575 7972 42570 5989 412987 5988
DESCRIPTION DUST HOOD INSTALLATION DUST HOOD, WELDMENT SEAL, DUST - DOOR - REAR, SKF WASHER, FLAT RETAINER, DUST SEAL CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 1.750L) NUT, LOCK (3/8-16UNC, ELASTIC COLLAR) CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 1.000L) WASHER, LOCK (3/8, SPRING) CLAMP, DUST SEAL CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 1.250L)
6-29 SHEET 2
BI012738
PIPE POSITIONER INSTALLATION ASSEMBLY 428843 REVISION F
2
1 12 15
9 12 4
15
9
14 13 3
1
2
6 10 11
8
9
16 17
6-30 SHEET 1
12
BI012738
PIPE POSITIONER INSTALLATION ASSEMBLY 428843 REVISION F
ITEM QTY. U/M PART NO. 1 2 3 4 6 8 9 10 11 12 13 14 15 16 17
1 1 1 1 1 1 1 2 1 1 2 2 2 2 2 2
EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
428843 428841 428842 416260 84885 87085 75137 22251 35435 6881 7972 87111 42737 49149 44554 439246 7604-050
DESCRIPTION PIPE POSITIONER INSTALLATION ARM, PIVOT ROLLER (5 1/2" ROD) LUG, PIVOT VALVE, COUNTERBALANCE - DUAL PIN, ROLLER HYDRAULIC CYLINDER ASSEMBLY Cylinder Seal Kit ADAPTER, ELBOW - 90 DEG CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 3.000L) NUT, LOCK (3/8-16UNC, ELASTIC COLLAR) FITTING, STRAIGHT CAPSCREW, HEX HEAD - GR8 (5/8-11UNC, 2.000L) WASHER, HARDENED ADAPTER, 90 DEG PIN, CYLINDER PIN, COTTER
6-30 SHEET 2
SECT-PAGE
5-3
BI012738
ROTARY DRIVE ASSEMBLY ASSEMBLY 4033629 REVISION I
37 29 30 31
1
22 26 4 25 35 4 8
7
5
34
3 2
21 16 7 17
16 7 17 21 6 27
14 38
18 19
36
9
6-31 SHEET 1
32
BI012738
ROTARY DRIVE ASSEMBLY ASSEMBLY 4033629 REVISION I
2
16 17 7 24 23 39 33
10
15
6
1
6-31 SHEET 2
39
BI012738
ROTARY DRIVE ASSEMBLY ASSEMBLY 4033629 REVISION I
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
1 1 4 14 12 1 36 12 1 1 1 1 1 1 1
EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
16 17 18 19
12 24 1 2 REF
EA EA EA EA
12 1 1 1 2 1 2 1 1 1 1 1 1 2 1 1 1 1 2 REF
EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39
4033629 4033626 1623603 1623824 438682 37958 1625570 438683 45212 52122 4064397 34850 304913 1638622 1636507 442617 410860 410859 34861 38678 4160030 95541 1581542 4319025 37155 7805 20463-050 1637806 432422 438490 42836 354049 4420616 320573 85448 4251252 1613973 4172477 4251253 17700 4160029
DESCRIPTION ROTARY DRIVE ASSEMBLY ROTARY DRIVE GEARBOX ASSEMBLY GUIDE, ROTARY GEARBOX - DC SIDE PIN, DOWEL - ROTARY HEAD GUIDE WASHER, NORD-LOCK (3/4) CAPSCREW, HEX HEAD - GR8 (3/4-10UNC, 2.00L) GUIDE, ROTARY GEARBOX - CAB SIDE WASHER, NORD-LOCK (1/2) CAPSCREW, HEX HEAD - GR8 (1/2-13UNC, 1.250L) ADAPTER, 90 DEG CHOCK, BAR - ROUND, BENT ADAPTER, STRAIGHT CLAMP, SUPPORT ADAPTER, 90 DEG ADAPTER, STRAIGHT RING, DUST DEFLECTOR (NOT SHOWN ON DRAWING) PAD, WEAR - GUIDE CAPSCREW, BRASS (1/2-13UNC, 1.00L) ADAPTER, 45 DEG ADAPTER, 45 DEG ROTARY DRIVE MOTOR HOSE KIT (INCLUDES ITEMS 32, 35, 36, & 38) SHIM, WEAR PAD MOTOR, ROTARY DRIVE ADAPTER, STRAIGHT ADAPTER, ELBOW - 90 DEG CAPSCREW, HEX HEAD - GR5 (3/4-10UNC, 1.750L) GASKET, 2-BOLT ADAPTER, SPLIT FLANGE KIT ADAPTER, FLANGE KIT PLUG, PIPE - SQUAREHEAD (3/8-16UNC, 0.750L) WASHER, FLAT (3/8, TYPE SAE) CAPSCREW, FLANGED - GR5 (3/8-16UNC, 0.875L) HOSE ASSEMBLY (TCBM500-32-SP-22-40SFCD61) FITTING, ALEMITE - VENT PLUG ADAPTER, 90 DEG HOSE ASSEMBLY (JCAG2-12-32) HOSE ASSEMBLY (JCAG5K-16-24.5) GUARD, SIGHT GLASS HOSE ASSEMBLY (JCAG5K-16-30) ELBOW, PIPE - 90 DEG ROTARY DRIVE MOTOR FIELD KIT (SEE NOTE) NOTE: THE FIELD KIT FOR RETROFITTING THE ROTARY DRIVE MOTOR INCLUDES ALL PARTS REQUIRED (BULKHEAD FITTINGS, HOSE KIT, MOTOR, GASKET, ETC.). ITEMS 4 (qty 2), 18, 19, 22, 23 - 27, 32, 34, 35, 36, & 38 ARE PART OF THE FIELD KIT. 6-31 SHEET 3
SECT-PAGE 6-32
6-33
6-34
BI012738
ROTARY DRIVE GEARBOX ASSEMBLY ASSEMBLY 4033626 REVISION A
18 22
43
20 60 22 19 23
31 36
32 48 35 17 21
52
33
51 44
63 64
6-32 SHEET 1
BI012738
ROTARY DRIVE GEARBOX ASSEMBLY ASSEMBLY 4033626 REVISION A
53 58 49
59
11 50
24 25
8
34 38 46
14
16
26 27 39
40
29
7
4
9
15
27 28
62
42 2
12 21 65
24 25 10 30 3
37 61
54 55 56
57
61
6-32 SHEET 2
6
5 61
BI012738
ROTARY DRIVE GEARBOX ASSEMBLY ASSEMBLY 4033626 REVISION A
ITEM QTY. U/M PART NO. 2 3 4 5 6 7 8 9 10 11 12 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 42 43 44 45 46 48 49 50 51 52 53
2 1 1 1 1 1 1 1 1 2 1 1 1 1 4 12 8 3 10 18 8 2 2 1 2 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 8 1 1 1
EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
4033626 98894 V005118 98897 98898 98899 98900 98902 98903 4159874 407162 4159875 V005119 -------V012620 5988 6403 6643 6101 5962 5975 98914 98915 98916 98917 98918 98919 37801 98920 42590 98921 -------98923 V004851 98729 -------98925 98736 98926 1648994 -------69616 --------------98929 98930 98931 17680 V005123 V012621
DESCRIPTION ROTARY DRIVE GEARBOX ASSEMBLY KEY SHAFT, OUTPUT SHAFT, 24T GEAR, 84T PINION, 24T GEAR, 110T COVER, END SPACER SPACER LOCK NUT PLATE, SEAL HOUSING, SEAL CASE COVER CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 1.250L) CAPSCREW, HEX HEAD - GR5 (1/2-13UNC, 3.000L) CAPSCREW, HEX HEAD - GR5 (5/8-11UNC, 2.500L) CAPSCREW, SOCKET HEAD - GR8 (1/2-13UNC, 2.000L) WASHER, LOCK (3/8) WASHER, LOCK (1/2) WASHER, LOCK (5/8) BEARING CONE BEARING CUP BEARING CONE BEARING CUP BEARING CONE BEARING, BALL PIN, ROLL (3/16, 0.500L) PIN, DOWEL (5/8, 1.500L) BUSHING PLUG, MAGNETIC PLUG, HEX - COUNTERSUNK PLUG PLUG, MAGNETIC PLUG, HEX - COUNTERSUNK RING, SNAP RING, SNAP RING, SNAP SEAL, SPECIAL NAMEPLATE WINDOW, OIL LEVEL TAG, OIL EMPTY PLUG, SHIPPING FITTING SHIM SET SETSCREW, HEX CUP (1/2-13, 1.000L) PLUG, SQUARE HEAD NAMEPLATE, CHECK OIL HOUSING, SEAL 6-32 SHEET 3
BI012738
ROTARY DRIVE GEARBOX ASSEMBLY ASSEMBLY 4033626 REVISION A
ITEM QTY. U/M PART NO. 54 55 56 57 58 59 60 61 62 63 64 65
5 5 6 1 1 2 6 3 1 1 1 6
EA EA EA EA EA EA EA EA EA EA EA EA
V004563 V004564 V004565 V012622 V012623 V004566 5972 5929 -------V009753 49149 42570
DESCRIPTION SHIM, .005 SHIM, .007 SHIM, .020 SEAL, FACE SPACER, SEAL SEAL CAPSCREW, HEX HEAD - GR5 (1/2-13UNC, 1.500L) FITTING, STRAIGHT GREASE BALL BEARING STATOSEAL CAPSCREW, HEX HEAD - GR5 (5/8-18UNC, 1.000L) CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 1.000L)
6-32 SHEET 4
BI012738
ROTARY DRIVE MOTOR HOSE KIT ASSEMBLY 4160030 REVISION B
35
38 36
6-33 SHEET 1
32
BI012738
ROTARY DRIVE MOTOR HOSE KIT ASSEMBLY 4160030 REVISION B
ITEM QTY. U/M PART NO. 32 35 36 38
1 1 1 1
EA EA EA EA
4160030 4420616 4251252 1613973 4251253
DESCRIPTION ROTARY DRIVE MOTOR HOSE KIT HOSE ASSEMBLY (TCBM500-32-SP-22-40SFCD61) HOSE ASSEMBLY (JCAG2-12-32) HOSE ASSEMBLY (JCAG5K-16-24.5) HOSE ASSEMBLY (JCAG5K-16-30)
6-33 SHEET 2
BI012738
ROTARY DRIVE MOTOR FIELD KIT ASSEMBLY 4160029 REVISION D
22 26 4 25 35 34
27
38
18 19
36
6-34 SHEET 1
32
BI012738
ROTARY DRIVE MOTOR FIELD KIT ASSEMBLY 4160029 REVISION D
24 23
6-34 SHEET 2
BI012738
ROTARY DRIVE MOTOR FIELD KIT ASSEMBLY 4160029 REVISION D
ITEM QTY. U/M PART NO. 4 18 19
22 23 24 25 26 27 32 34 35 36 38
2 1 2 REF
EA EA EA
1 1 1 1 2 1 2 1 2 1 1 1
EA EA EA EA EA EA EA EA EA EA EA EA
4160029 438682 34861 38678 4160030 1581543 1581542 4319025 37155 7805 20463-050 1637806 4420616 85448 4251252 1613973 4251253
DESCRIPTION ROTARY DRIVE MOTOR FIELD KIT WASHER, NORD-LOCK (3/4) ADAPTER, 45 DEG ADAPTER, 45 DEG ROTARY DRIVE MOTOR HOSE KIT (INCLUDES ITEMS 20, 32, 35, 36, & 38) ROTARY DRIVE MOTOR MODIFICATION MOTOR, ROTARY DRIVE ADAPTER, STRAIGHT ADAPTER, ELBOW - 90 DEG CAPSCREW, HEX HEAD - GR5 (3/4-10UNC, 1.750L) GASKET, 2-BOLT ADAPTER, SPLIT FLANGE KIT HOSE ASSEMBLY (TCBM500-32-SP-22-40SFCD61) ADAPTER, 90 DEG HOSE ASSEMBLY (JCAG2-12-32) HOSE ASSEMBLY (JCAG5K-16-24.5) HOSE ASSEMBLY (JCAG5K-16-30)
6-34 SHEET 3
SECT-PAGE
6-33
BI012738
SECTION 7 - DRILLING TOOLS / ACCESSORIES
DESCRIPTION
ASSEMBLY NO.
AUTO LUBRICATOR SYSTEM LUBRICATOR ASSEMBLY, AUTO (MACHINE) AIR MOTOR ASSEMBLY (MACHINE LUBRICATION) TUBE ASSEMBLY, AIR MOTOR (MACHINE LUBRICATION) MONITOR / CONTROLLER (MACHINE LUBRICATION) FILTER / REGULATOR / LUBRICATOR ASSEMBLY (MACHINE LUBE) LUBRICATOR INSTALLATION (DRILL STEM THREAD) VALVE, AIR LUBRICATOR ASSEMBLY (DRILL STEM THREAD) FILTER / REGULATOR / LUBRICATOR ASSEMBLY HARNESS, THREAD LUBE - SOLENOID LUBRICATOR HOSE PLUMBING KIT (DRILL STEM THREAD) TACHOMETER INSTALLATION, ROTARY DRIVE CABLE COVER KIT (TACH DRIVE) SUB, SHOCK - FLOATING CUSHION AIR LINE LUBE KIT - 35 GAL (350-500 PSI) AIR LINE LUBRICATOR TANK ASSEMBLY - 35 GAL OIL INJECTION TANK - 36 GAL HARNESS, AIR LINE LUBRICATOR AIR LINE LUBRICATOR HOSE KIT - 35 GAL HARNESS, AIR LINE LUBRICATOR - LIGHT HARNESS, AIR LINE LUBRICATOR - SWITCH ROTARY TORQUE CONTROL INSTALLATION ROTARY TORQUE CONTROL HOSE PLUMBING TRAM INTERLOCK, DRILL STEM ROTATING BEACON INSTALLATION BEACON, ROTATING STROBE BUSHING, GUIDE - INSTALLATION BUSHING, GUIDE - OUTER BUSHING, GUIDE - INNER DRILLING EFFICIENCY INDICATOR INSTALLATION DRILLING EFFICIENCY INDICATOR ASSEMBLY CHAIN DRIVE RAPID FILL INSTALLATION (FUEL) CONNECTOR KIT, RAPID FILL SYSTEM RAPID FILL PLUMBING DRILL PIPE GUIDE INSTALLATION DRILL PIPE LOAD GUIDE DRILL STEM, 5 1/2 O.D. x 35 FT LONG
SECT7 SHEET 1
428642 96981 425924 426025 97523 63133 426791 330617 337393 337392 4346953 96557 4254753 4254752 437233 1068446 1501364 1067372 4346991 1501363 4347630 4346996 441073 441074 428880 428865 423695 88899 88900 88902 439192 432435 439194 428836 57338 428949 428329 428268 25797
SECT-PAGE 7-1 7-2 7-3 7-4 7-5 7-6 7-7 7-8 7-9 7-10 7-11 7-12 7-13 7-14 7-15 7-16 7-17 7-18 7-18A 7-19 7-19A 7-19B 7-20 7-21 7-22 7-23 7-24 7-25 7-26 7-27 7-28 7-29 7-30 7-31 7-32 7-33 7-34 7-35 7-36
BI012738
AUTO LUBRICATOR SYSTEM ASSEMBLY 428642 REVISION B
ITEM QTY. U/M PART NO. 1 2
1 1
EA EA
428642 96981 426566
DESCRIPTION AUTO LUBRICATOR SYSTEM LUBRICATOR ASSEMBLY, AUTO (MACHINE) MOUNT, LUBE CONTROL
7-1 SHEET 1
SECT-PAGE 7-2
BI012738
LUBRICATOR ASSEMBLY, AUTO (MACHINE) ASSEMBLY 96981 REVISION C
7-2 SHEET 1
BI012738
LUBRICATOR ASSEMBLY, AUTO (MACHINE) ASSEMBLY 96981 REVISION C
ITEM QTY. U/M PART NO. 1
2 1 1
EA. EA. EA.
96981 97520 97526 V006812
2
5 1 1
EA. EA. EA.
63138 97526 V006812
3
1 1 1
EA. EA. EA.
63137 97526 V006812
4 5 6 7
1 29 1 1
EA. EA. EA. EA.
97521 63140 425924 426025
8 9 10 11
1 1 1 1
EA. EA. EA. EA.
63132 63130 63131 97523
12 13
1 1
EA. EA.
63136 63133
14 15 16
1 1 1
EA. EA. EA.
97524 97525 426026
DESCRIPTION LUBRICATOR ASSEMBLY, AUTO (MACHINE) SL-1 INJECTOR (TWO MANIFOLD) SL-1 Single Injector Replacement Repair Kit, SL-1 Single Injector (Includes attaching gaskets) SL-1 INJECTOR (FOUR MANIFOLD) SL-1 Single Injector Replacement Repair Kit, SL-1 Single Injector (Includes attaching gaskets) SL-1 INJECTOR (FIVE MANIFOLD) SL-1 Single Injector Replacement Repair Kit, SL-1 Single Injector (Includes attaching gaskets) GAUGE, 0 TO 5000 CAP, PLASTIC AIR MOTOR ASSEMBLY (MACHINE LUBRICATION) TUBE ASSEMBLY, AIR MOTOR (MACHINE LUBRICATION) VENT, VALVE ASSEMBLY COVER ASSEMBLY, DRUM PLATE, FOLLOWER MONITOR / CONTROLLER (MACHINE LUBRICATION) SWITCH, PRESSURE FILTER / REGULATOR / LUBRICATOR (MACHINE LUBE) SWITCH, 3W 2 POS NC 1/2" ROD ASSEMBLY, TIE COVER ASSEMBLY, PUMP
7-2 SHEET 2
SECT-PAGE
7-3 7-4
7-5
7-6
BI012738
AIR MOTOR ASSEMBLY (MACHINE LUBRICATION) ASSEMBLY 425924 REVISION -
10 9 13
27
11 37 12 9 11
28
14
30
15
26 8 44
29
34 16
38 49 43
18 3
45
46 47
21 25
4 39 17 19
5
40 49
6
31
49 7 35
19 20 48
48
23
4
41
24 3
20 19
42 22
32
2 40 1
7-3 SHEET 1
23
BI012738
AIR MOTOR ASSEMBLY (MACHINE LUBRICATION) ASSEMBLY 425924 REVISION -
33
35 5
24
32
36 7-3 SHEET 2
BI012738
AIR MOTOR ASSEMBLY (MACHINE LUBRICATION) ASSEMBLY 425924 REVISION -
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49
1 1 2 2 1 1 1 1 2 1 2 1 1 1 1 2 1 3 3 2 1 4 1 4 4 2 1 1 2 1 1 2 2 2 1 4 1 2 4 4 4 1 1 1 1 2 2 4
EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
425924 ------V011972 ------------V011973 V011974 V011975 V011976 ------V011978 ------------------V011980 ------------V011981 ------------V011983 V011984 V011985 V011986 V011987 V011988 V011989 ------V011991 V011992 V011993 V011994 ------V011995 ------V011996 V011997 V011998 V011999 V012000 V012001 V012002 ------V012003 ------V012004 V012005 -------------
DESCRIPTION AIR MOTOR ASSEMBLY (MACHINE LUBRICATION) U CUP (BUNA-N) (See Kit V011971) BEARING, ROD SEAL, CYLINDER (BUNA-N) (See Kit V011971) O-RING (BUNA-N) (See Kit V011971) ROD ASSEMBLY, PISTON TUBE, CYLINDER TUBE, AIR CASTING, UPPER BUMPER, VALVE (See Kit V011977) CAP, VALVE O-RING (BUNA-N) (See Kit V011977) BODY, VALVE (See Kit V011979) SPOOL, VALVE (See Kit V011979) CAP, VALVE GASKET (See Kit V011977) O-RING (BUNA-N) (See Kit V011977) VALVE, RELAY O-RING (BUNA-N) (See Kit V011982) O-RING (BUNA-N) (See Kit V011982) VALVE, AIR SIGNAL CASTING, LOWER SCREW BAR, PILOT ROD, TIE NUT SCREW GASKET (See Kit V011990) BODY, MUFFLER SCREW BRACKET, UPPER BRACKET, LOWER SEAL, PISTON (See Kit V011971) SCREW O-RING (BUNA-N) (See Kit V011982) ADAPTER SCREW COUPLER SCREW SCREW ROD, TIE NUT ELEMENT, MUFFLER (See Kit V011990) NIPPLE ELEMENT, END (See Kit V011990) PLATE, MUFFLER SCREW, SELF TAPPING O-RING (BUNA-N) (See Kit V011982) O-RING (BUNA-N) (See Kit V011982) 7-3 SHEET 3
BI012738
AIR MOTOR ASSEMBLY (MACHINE LUBRICATION) ASSEMBLY 425924 REVISION -
ITEM QTY. U/M PART NO. 1 1 1 1 1 1
EA EA EA EA EA EA
V011971 V011977 V011979 V011982 V011990 V012006
DESCRIPTION Repair Kit (Includes Items 1, 3, 4 & 33) Repair Kit (Includes Items 9, 11, 15 & 16) Repair Kit (Includes Items 12 & 13) Repair Kit (Includes Items 18, 19, 35, 48 & 49) Repair Kit (Includes Items 28, 43 & 45) PILOT BAR SUBASSEMBLY
7-3 SHEET 4
BI012738
TUBE ASSEMBLY, AIR MOTOR (MACHINE LUBRICATION) ASSEMBLY 426025 REVISION -
1 2
22
3
23 24
4
25
26
5 6 7 8 9 12 15
13
11
10 27
12
28
14
16 29 17
30
18
31 32 33
19 34 20
35
21 36
20
37
7-4 SHEET 1
BI012738
TUBE ASSEMBLY, AIR MOTOR (MACHINE LUBRICATION) ASSEMBLY 426025 REVISION -
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37
1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
426025 V012019 V012020 V012021 V012022 ------------------------V012023 V011188 V011187 ------V011183 V011192 V011189 V011184 ------V012024 V011171 ------V012025 V011173 V011174 V011176 V011175 V012026 ------V012027 ------------V012028 ------V011180 V012029 V011186 V011179 V012030 V012017 V012018
DESCRIPTION TUBE ASSEMBLY, AIR MOTOR (MACHINE LUBRICATION) CONNECTOR, BOLT NUT, COUPLING ROD, PLUNGER NUT, GLAND O-RING (POLYURETHANE) See Repair Kit/Seal Kit U CUP (POLYURETHANE) See Repair Kit/Seal Kit WASHER, PACKING (See Repair Kit/Seal Kit) RING, RETAINING (See Repair Kit) BODY, OUTLET PLUG, PRIMING ADAPTER GASKET (COPPER) See Repair Kit CHECK, OUTLET BALL STOP, BALL BODY, OUTLET O-RING (NITRILE) See Repair Kit TUBE, PUMP/MOTOR ADAPTER PIN, COTTER (See Repair Kit) ROD, CONNECTING ADAPTER BALL BALL PIN BUSHING & PLUNGER O-RING (NITRILE) See Repair Kit TUBE, ADAPTER RING, RETAINING (See Repair Kit) WASHER, GUIDE (See Repair Kit) BUSHING & PLUNGER PIN, COTTER (See Repair Kit) RETAINER CHECK SEAT, CHECK SHOVEL, PRIMING TUBE, PRIMING Repair Kit (Includes Items 5, 6, 7, 8, 12, 17, 20, 27, 29, 30 & 32) Gland Seal Kit (Includes Items 5, 6 & 7)
7-4 SHEET 2
BI012738
MONITOR / CONTROLLER (MACHINE LUBRICATION) ASSEMBLY 97523 REVISION -
7 2 3 4 6
1
5 8 7-5 SHEET 1
9
BI012738
MONITOR / CONTROLLER (MACHINE LUBRICATION) ASSEMBLY 97523 REVISION -
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9
1 1 1 1 4 1 1 1 1
EA EA EA EA EA EA EA EA EA
97523 V011256 V011257 V011258 V011259 V011260 V011261 V011262 V011263 V011264
DESCRIPTION MONITOR / CONTROLLER (MACHINE LUBRICATION) JUMPER SHUNT (STRIP OF 10) GREEN LED, GREEN LENS & CHROME BEZEL AMBER LED, AMBER LENS & CHROME BEZEL RED LED, RED LENS & CHROME BEZEL STANDOFF & SCREW RIBBON CABLE ASSEMBLY SEAL FOR SWITCHES PROCESSOR BOARD ASSEMBLY POWER SUPPLY BOARD ASSEMBLY
7-5 SHEET 2
BI012738
FILTER / REGULATOR / LUBRICATOR ASSEMBLY (MACHINE LUBE) ASSEMBLY 63133 REVISION -
1
7-6 SHEET 1
BI012738
FILTER / REGULATOR / LUBRICATOR ASSEMBLY (MACHINE LUBE) ASSEMBLY 63133 REVISION -
2
7-6 SHEET 2
BI012738
FILTER / REGULATOR / LUBRICATOR ASSEMBLY (MACHINE LUBE) ASSEMBLY 63133 REVISION -
3
7-6 SHEET 3
BI012738
FILTER / REGULATOR / LUBRICATOR ASSEMBLY (MACHINE LUBE) ASSEMBLY 63133 REVISION -
ITEM QTY. U/M PART NO. 1
2
3
1 1 1 1 1 1 1 1 1 1 1 1 1 1
EA EA EA EA EA EA EA EA EA EA EA EA EA EA
63133 V011266 V011269 V011270 V011271 V011272 V011267 V011273 V011274 V011265 V011268 V011275 V011269 V011271 V011276
DESCRIPTION FILTER / REGULATOR / LUBRICATOR ASSEMBLY (MACHINE LUBE) FILTER ASSEMBLY Lens Kit, Liquid Level (Includes items 35, 37, 38 & 39) Element, Filter (Item 52) Drain, Manual (Includes items 32, 33 & 34) Service Kit (Includes items 39 & 54) REGULATOR ASSEMBLY Service Kit (Includes items 13, 15, 16, 17 & 18) Cover, Tamper Resistant (Knob Adjustment Only) Gauge, 2 Inch Dial LUBRICATOR ASSEMBLY Service Kit (Includes items 3, 7 & 39) Lens Kit, Liquid Level (Includes items 35, 37, 38 & 39) Drain, Manual (Includes items 32, 33 & 34) Sight Feed Dome (Includes items 6 & 7)
7-6 SHEET 4
BI012738
LUBRICATOR INSTALLATION (DRILL STEM THREAD) ASSEMBLY 426791 REVISION F
5
14 23 13
22 8 16
2 4
3 1
5
7-7 SHEET 1
BI012738
LUBRICATOR INSTALLATION (DRILL STEM THREAD) ASSEMBLY 426791 REVISION F
1 3
18
3 30
17
2
13 20
30
13
30
19 15 1
4
20 5
7-7 SHEET 2
29
10 11 12
BI012738
LUBRICATOR INSTALLATION (DRILL STEM THREAD) ASSEMBLY 426791 REVISION F
7-7 SHEET 3
BI012738
LUBRICATOR INSTALLATION (DRILL STEM THREAD) ASSEMBLY 426791 REVISION F
ITEM QTY. U/M PART NO.
2 3 4 5 6 8 10 11 12 13 14 15 16 17 18 19 20 22 23 24 25 29
1 1 1 1 1 1 1 1 2 2 2 4 1 1 1 1 2 1 1 1 1 4 4 1
EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
426791 330617 22487 337393 337392 336672 401536 4346953 96417-050 304703 5982 9753 80032 57728 35630 321432 31804 37819 71364 31395 65229 45301 42540 5970 96557
30
3
EA
38755-050
1
DESCRIPTION LUBRICATOR INSTALLATION (DRILL STEM THREAD) VALVE, AIR Solenoid Operator Valve LUBRICATOR ASSEMBLY (DRILL STEM THREAD) FILTER / REGULATOR / LUBRICATOR ASSEMBLY GREASE, 35 LB PAIL HOLDER, GREASE BUCKET HARNESS, THREAD LUBE - SOLENOID NOZZLE CAP SCREW, SOCKET HEAD - GR8 (#10-24UNF, 2.00L) WASHER, LOCK (#10, SPRING) NUT, HEX - GR5 (#10-24UNC, ZINC) FITTING, 45 DEG ADAPTER, SWIVEL ADAPTER, STRAIGHT ADAPTER, STRAIGHT ADAPTER, 90 DEG ADAPTER, 90 DEG ADAPTER, BRANCH TEE ADAPTER, STRAIGHT ADAPTER, BRANCH TEE ADAPTER, 90 DEG SCREW, HEX HEAD - GR5 (1/4-20UNC, 1.00L) WASHER, LOCK (1/4, SPRING) LUBRICATOR HOSE PLUMBING KIT (DRILL STEM THREAD) ADAPTER, ELBOW - 90 DEG
7-7 SHEET 4
SECT-PAGE 7-8 7-9 7-10
7-11
7-12
BI012738
VALVE, AIR ASSEMBLY 330617 REVISION B
1 4 2 12 10 9 11
13
9 7
6 2 4 1
7-8 SHEET 1
BI012738
VALVE, AIR ASSEMBLY 330617 REVISION B
21 22
23 24 32 33 26
34 35
27 27 40
37
26
36
30
38
29 28
39
25 39
7-8 SHEET 2
34
33
32
BI012738
VALVE, AIR ASSEMBLY 330617 REVISION B
60
55
61
54 56 57
59 58
62 51 63 52
64 65
53 7-8 SHEET 3
BI012738
VALVE, AIR ASSEMBLY 330617 REVISION B
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14
2 2 2 1 1 2 1 1 1 1
EA EA EA EA EA EA EA EA EA EA EA EA EA EA
330617 -------------------------------------------------------------------
21 22 23 24 25 26 27 28 29 30
EA EA EA EA EA EA EA EA EA EA
------------22485 -------------------------------------------------------------
31 32 33 34
EA EA EA EA
-------------------------
35 36 37
EA EA EA
-------------------
38
EA
-------
39 40 41
EA EA
-------------
51 52 53 54
4 4 1 1
EA EA EA EA
22486 --------------V004477 V004476
55 56
1 1
EA EA
---------------
DESCRIPTION VALVE, AIR RETAINING RING PLUG SEAT O-RING O-RING SPRING POPPET RETAINER SEAL PISTON PUSHROD O-RING (APPLY LIGHT COAT OF SILICONE BASE GREASE - DOW CORNING 44 OR EQUIVALENT) BODY OPERATOR/VALVE GASKET (NOT SHOWN) SERVICE KIT INCLUDES ITEMS 4, 5, 9, 12 & 14 SCREW LOCK WASHER GASKET, TOP (-01 THRU -10 TIMERS. 2 REQ'D FOR -22 TIMER) GASKET, TOP (-22, -23 & -24 TIMERS. 2 REQ,D FOR -22 TIMER) GASKET, BOTTOM (PART OF OPERATOR) VALVE, CHECK (POSITION B) PACKING (POSITION B) NUT, LOCK SCREW, ADJUSTMENT O-RING (APPLY LIGHT COAT OF SILICONE BASE GREASE - DOW CORNING 44 OR EQUIVALENT) BODY (0-5 SECOND TIMERS) SNAP RING PLUG O-RING (APPLY LIGHT COAT OF SILICONE BASE GREASE - DOW CORNING 44 OR EQUIVALENT) PISTON (NORMALLY CLOSED) -03 THRU -05, -22 & -24 TIMERS PISTON (NORMALLY OPEN) -09, -10, -22 & -23 TIMERS O-RING (APPLY LIGHT COAT OF SILICONE BASE GREASE - DOW CORNING 44 OR EQUIVALENT) O-RING (APPLY LIGHT COAT OF SILICONE BASE GREASE - DOW CORNING 44 OR EQUIVALENT) PLUG, PIPE BODY (0-60 SECOND TIMERS) SERVICE KIT INCLUDES ITEMS 23, 24, 25, 27, 30, 34, 37, 38 SCREW LOCK WASHER GASKET CONNECTOR - Standard Cable Grip W/O Indicator Light (All Voltages) Item 54 Includes Items 55 & 56 SCREW GASKET 7-8 SHEET 4
BI012738
VALVE, AIR ASSEMBLY 330617 REVISION B
ITEM QTY. U/M PART NO. 57 58 59 60 61 62 63 64 65
1 1 2 1 1 1 1 1 1
EA EA EA EA EA EA EA EA EA
V004474 V004475 -------V004773 V004472 ----------------------------22487
DESCRIPTION COIL - 24VDC SOLENOID BASE - Standard nonlocking SCREW DIFFUSER COIL RETAINING CLIP O-RING - LARGE O-RING - SMALL PIPE PLUG BASE SOLENOID OPERATOR VALVE SERVICE KIT
7-8 SHEET 5
BI012738
LUBRICATOR ASSEMBLY (DRILL STEM THREAD) ASSEMBLY 337393 REVISION B
1 2
19
18 17 5 5
16 15
6
14 13
7
12
9
11
8
10
7-9 SHEET 1
BI012738
LUBRICATOR ASSEMBLY (DRILL STEM THREAD) ASSEMBLY 337393 REVISION B
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
1 1 1
EA EA EA
2 1
EA EA
4 4 1 1 1 4 3 1 1 1 1 1
EA EA EA EA EA EA EA EA EA EA EA EA
337393 96941 96942 96943 96944 96945 96946 96947 ------------96948 96949 96950 ------96951 96952 96953 96954 96955 96956
DESCRIPTION LUBRICATOR ASSEMBLY (DRILL STEM THREAD) NUT, COVER COVER, TOP CONTROL VALVE (NOT SHOWN) SWIVEL (NOT SHOWN) ADAPTER NIPPLE HOSE BOLT AND NUT, STOVE WASHER FOLLOWER ASSEMBLY COVER, DRUM BUTTON, SNAP BOLT SCREW, THUMB COVER, BOTTOM HANDLE NIPPLE, AIR COUPLER COUPLER, AIR BASIC PUMP ASSEMBLY
7-9 SHEET 2
BI012738
FILTER / REGULATOR / LUBRICATOR ASSEMBLY ASSEMBLY 337392 REVISION B
1
7-10 SHEET 1
BI012738
FILTER / REGULATOR / LUBRICATOR ASSEMBLY ASSEMBLY 337392 REVISION B
2
7-10 SHEET 2
BI012738
FILTER / REGULATOR / LUBRICATOR ASSEMBLY ASSEMBLY 337392 REVISION B
3
7-10 SHEET 3
BI012738
FILTER / REGULATOR / LUBRICATOR ASSEMBLY ASSEMBLY 337392 REVISION B
ITEM QTY. PART NO. 1 2
3
1 1 1 1 1 1 1
337392 96937 22390 96938 V004464 96940 96939 22425
1 1
V004463 V004465
DESCRIPTION FILTER / REGULATOR / LUBRICATOR ASSEMBLY FILTER ASSEMBLY KIT, FILTER ELEMENT (Includes Element & Bowl O-Ring) REGULATOR ASSEMBLY KIT, REPAIR (Includes Diaphragm, Valve Stem & O-Rings) GAUGE (0 to 160 PSIG [not shown] used on Regulator Assembly) LUBRICATOR ASSEMBLY KIT, O-RING REPAIR (Includes Bowl, Fill Plug, Adjusting Screw & Sight Dome O-Rings) KIT, REPLACEMENT BOWL GUARD BOWL, REPLACEMENT PLASTIC
7-10 SHEET 4
BI012738
HARNESS, THREAD LUBE - SOLENOID ASSEMBLY 4346953 REVISION A
3 1
7
7-11 SHEET 1
BI012738
HARNESS, THREAD LUBE - SOLENOID ASSEMBLY 4346953 REVISION A
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7
2 2 1 1 1 2 1
EA FT EA EA EA EA EA
4346953 418586 418421 4289838 416859 416861 416651 1666736
DESCRIPTION HARNESS, THREAD LUBE - SOLENOID CAP, END - CONDUIT CONDUIT, FLEX - 5/16 CONNECTOR, LIGHTED CONNECTOR, ELECTRICAL - PLUG - 2 PIN CONNECTOR, ELECTRICAL - WEDGELOCK - SOCKET CONTACT, GOLD PLATED - 16 SOCKET CONNECTOR, ELECTRICAL - BACK SHELL, PLUG 2S
7-11 SHEET 2
BI012738
LUBRICATOR HOSE PLUMBING KIT (DRILL STEM THREAD) ASSEMBLY 96557 REVISION G
1
1
1 6 5
3
1
7-12 SHEET 1
BI012738
LUBRICATOR HOSE PLUMBING KIT (DRILL STEM THREAD) ASSEMBLY 96557 REVISION G
ITEM QTY. U/M PART NO. 1 3 5 6
4 1 1 1
EA EA EA EA
96557 405521 404226 408029 405526
DESCRIPTION LUBRICATOR HOSE PLUMBING KIT (DRILL STEM THREAD) HOSE ASSEMBLY (JCAF211-04-140) HOSE ASSEMBLY (JCAF211-04-30) HOSE ASSEMBLY (JCAF211-04-10 HOSE ASSEMBLY (JCAF211-04-314)
7-12 SHEET 2
BI012738
TACHOMETER INSTALLATION, ROTARY DRIVE ASSEMBLY 4254753 REVISION -
1
2
1
1
2 3 4 5 6
7-13 SHEET 1
BI012738
TACHOMETER INSTALLATION, ROTARY DRIVE ASSEMBLY 4254753 REVISION -
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8
1 1 1 1 2 1 1 1
EA EA EA EA EA EA EA EA
4254753 414898 417219 418808 4254752 8334 59347 56719 97063
DESCRIPTION TACHOMETER INSTALLATION, ROTARY DRIVE TACHOMETER, DIGITAL SENSOR, MAGNETIC PLUG, STRAIGHT CABLE COVER KIT (TACH DRIVE) BUSHING, 0.750 X 0.500 NPT 125# CONNECTOR, ELECTRIC - LIQUID TIGHT CONNECTOR, ELECTRIC - LIQUID TIGHT ADAPTER, STRAIGHT NOTE: ITEMS 3 THRU 8 NOT SHOWN
7-13 SHEET 2
SECT-PAGE
7-14
BI012738
CABLE COVER KIT (TACH DRIVE) ASSEMBLY 4254752 REVISION A
4 1 7
6
2 3 7
6 1
5
2
7-14 SHEET 1
BI012738
CABLE COVER KIT (TACH DRIVE) ASSEMBLY 4254752 REVISION A
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7
2 2 1 1 1 4 4
EA EA EA EA EA EA EA
4254752 96396 31396 59347 56719 1633117 42570 7972
DESCRIPTION CABLE COVER KIT (TACH DRIVE) MOUNT, COUPLING ADAPTER, STRAIGHT CONNECTOR, ELECTRICAL - 90 DEG CONNECTOR, ELECTRICAL - 1/2 CONDUIT HOSE ASSEMBLY (JCAF310-08-400) CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 1.00L) NUT, LOCK (3/8-16UNC, ELASTIC COLLAR)
7-14 SHEET 2
BI012738
SUB, SHOCK - FLOATING CUSHION ASSEMBLY 437233 REVISION -
15
1
6
2
4
17 16 15
3 13 14
7 8
5 9
10 11
12
17 2
7-15 SHEET 1
BI012738
SUB, SHOCK - FLOATING CUSHION ASSEMBLY 437233 REVISION -
ITEM PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
437233 V014648 --------------------------------------------------------V014649 ----------------4084371 -------------------------------------------------
DESCRIPTION SUB, SHOCK - FLOATING CUSHION UPPER CAP CAPSCREW UPPER CUSHION SPACER RING LOWER CUSHION RETAINING RING GREASE FITTING BODY LOWER CAP WEAR RING SCRAPER RING PISTON DRIVE PINS WASH PIPE SEALS WEAR RING LOCK WASHER LOCATING PIN (NOT SHOWN)
V014650
SEAL KIT
V014651
SEAL AND CUSHION KIT
7-15 SHEET 2
BI012738
AIR LINE LUBE KIT - 35 GAL (350-500 PSI) ASSEMBLY 1068446 REVISION E
4
7-16 SHEET 1
7
BI012738
AIR LINE LUBE KIT - 35 GAL (350-500 PSI) ASSEMBLY 1068446 REVISION E
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7
1 1 2 1 1 1 1
EA EA EA EA EA EA EA
1068446 1501364 1501363 46104 57797 4347630 4346996 412428
DESCRIPTION AIR LINE LUBE KIT - 35 GAL (350-500 PSI) AIR LINE LUBRICATOR TANK ASSEMBLY - 35 GAL AIR LINE LUBRICATOR HOSE KIT - 35 GAL CLAMP, TUBE HOSE LAMP, WARNING HARNESS, AIR LINE LUBRICATOR - LIGHT HARNESS, AIR LINE LUBRICATOR - SWITCH DECAL, LUBE INJECTION
7-16 SHEET 2
SECT-PAGE 7-17 7-19
7-19A 7-19B
BI012738
AIR LINE LUBRICATOR TANK ASSEMBLY - 35 GAL ASSEMBLY 1501364 REVISION D
26
1
26
3
2
4 1 21
11
6 20
20 7
27 13
13
8
20
11
7-17 SHEET 1
BI012738
AIR LINE LUBRICATOR TANK ASSEMBLY - 35 GAL ASSEMBLY 1501364 REVISION D
12
5
9 12
18
16 10
17
22 23 16
9 19 12 5
12
7-17 SHEET 2
18
BI012738
AIR LINE LUBRICATOR TANK ASSEMBLY - 35 GAL ASSEMBLY 1501364 REVISION D
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 16 17 18 19 20 21 22 23 24 25 26 27
1 4 4 1 2 2 2 2 2 1 1 4 4 1 2 4 4 1 6 1 1 2 1 6 1 1
EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
1501364 1067372 42536 5968 57641 55672 5994 5986 320040 46104 33335 19125 45301 6291 4346991 35435 31804 31395 45302 5975 53352 306239 19765 42575 16083 347037 1501362
DESCRIPTION AIR LINE LUBRICATOR TANK ASSEMBLY - 35 GAL OIL INJECTION TANK - 36 GAL CAPSCREW, HEX HEAD - GR5 (1/4-20UNC, 0.500L) NUT, HEX (1/4-20UNC) TIMER ASSEMBLY PUMP, AIR LINE OILER CAPSCREW, HEX HEAD - GR5 (1/2-16UNC, 2.00L) CAPSCREW, HEX HEAD - GR5 (1/2-16UNC, 1.75L) WASHER, FENDER CLAMP, TUBE HOSE ADAPTER, 90 DEG GAUGE, SIGHT ADAPTER, 90 DEG - SWIVEL NUT, ELASTIC (1/2-13UNC) HARNESS, AIR LINE LUBRICATOR ADAPTER, 90 DEG ADAPTER, 90 DEG ADAPTER, STRAIGHT ADAPTER, RUN TEE WASHER, LOCK (1/2, SPRING) DECAL, ROCK DRILL ADAPTER, HEX PLUG - EXTERNAL PIPE VALVE, CHECK CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 1.750L) WASHER, FLAT (3/8) STUD, WELD (3/8-16UNC, 1.000L) GASKET, AIR LINE LUBRICATOR
7-17 SHEET 3
SECT-PAGE 7-18
7-18A
BI012738
OIL INJECTION TANK - 36 GAL ASSEMBLY 1067372 REVISION D
17
13 2
16
12
4 6 3 1
9 14 15 8 7
11
10 5
7-18 SHEET 1
BI012738
OIL INJECTION TANK - 36 GAL ASSEMBLY 1067372 REVISION D
ITEM QTY. U/M PART NO. 1
*
FT
1067372 14430
2
*
FT
14430
3
*
FT
14430
4
*
FT
14430
5 6
2 *
FT FT
14430 14430
7
*
FT
14188
8
*
FT
14183
9 10 11 12 13 14 15 16 17
1 1 3 1 1 16 16 2 1
EA EA EA EA EA EA EA EA EA
40821 41441 8305 44038 44037 5989 42570 46104 43160
DESCRIPTION OIL INJECTION TANK - 36 GAL R852013 SHEET, ST - ASTM (A569-10GA X 20.38 X 41)(*Specify Length 6.24) R852013 SHEET, ST - ASTM (A569-10GA X 20.38 X 41) (*Specify Length 6.24) R852013 SHEET, ST - ASTM (A569-10GA X 13 X 48.4) (*Specify Length 4.8) R852013 SHEET, ST - ASTM (A569-10GA X 13 X 48.4) (*Specify Length 4.8) R852013 SHEET, ST - ASTM (A569-10GA X 13 X 19.6) R852013 SHEET, ST - ASTM (A569-10GA X 7 X 14.72) (*Specify Length 0.87) R842213 PLATE, ST - ASTM (A36-1 X 8 X 16.38) (*Specify Length 1.09) R842170 PLATE, ST - ASTM (A36-1/4 X 8 X 16.38) (*Specify Length 1.09) FLANGE, WELD (1 NPT) FLANGE, WELD (1/2 NPT) COUPLING, PIPE (3/4 NPT) NECK, FILL CAP, FILL - VENTED 121071 WASHER, LOCK (3/8, SPRING) CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 1.000L) CLAMP, TUBE BRACKET, FLOODLIGHT
7-18 SHEET 2
BI012738
HARNESS, AIR LINE LUBRICATOR ASSEMBLY 4346991 REVISION -
9
6 7
3
10 7 5
4
3
2
6
7 3 7
6
3
2 11
7 6
7-18A SHEET 1
BI012738
HARNESS, AIR LINE LUBRICATOR ASSEMBLY 4346991 REVISION -
7-18A SHEET 2
BI012738
HARNESS, AIR LINE LUBRICATOR ASSEMBLY 4346991 REVISION -
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
3 2 4 1 1 6 7 * 1 1 1 1 1 3 * * * 2 1 1
EA EA EA EA EA EA EA FT EA EA EA EA EA EA FT FT FT FT EA EA
4346991 1245689 418427 1672875 1671304 4226696 418426 1672874 418421 4296911 418423 418586 416863 416864 416651 1719380 88026 1721759 1720170 45261 45254
DESCRIPTION HARNESS, AIR LINE LUBRICATOR TERMINAL, #16-#14, 1/4 - ULTRAFAST ELBOW, 90 DEG CONDUIT - 1/2 CAP, SEAL - REINFORCED #17 NUT, HEX - PLASTIC GASKET, FLAT - M20 CONDUIT FITTING ADAPTER, CONDUIT THREADED - 1/2 CAP, SEAL - REINFORCED, #10 CONDUIT, PMA FLEX - 5/16 (*Specify Length 24.083) CONDULET, CROUSE HIND -T17 MODIFIED FITTING, CONDUIT - TEE - 5/16 CAP, END - CONDUIT CONNECTOR, ELECTRICAL - PLUG - DT04 CONNECTOR, ELECTRICAL - WEDGELOCK - W3P CONTACT, ELECTRICAL - GOLD PLATED WIRE, 16GA - TFFN BLACK (*Specify length 21.667) WIRE, 16GA - TFFN WHITE/BROWN (*Specify length 23.333) WIRE, 16GA - TFFN PINK/BLUE (*Specify length 23.333) WIRE, 16GA - TFFN RED CONNECTOR, BUTT - 16/14AWG - INSULATED TERMINAL, RING - 12/10AWG
7-18A SHEET 3
BI012738
AIR LINE LUBRICATOR HOSE KIT - 35 GAL ASSEMBLY 1501363 REVISION C
3
1 4 2 1
3
7-19 SHEET 1
BI012738
AIR LINE LUBRICATOR HOSE KIT - 35 GAL ASSEMBLY 1501363 REVISION C
ITEM QTY. U/M PART NO. 1 2 3 4
2 1 2 1
EA EA EA EA
1501363 430079-006 438598 430081-015 1020877
DESCRIPTION AIR LINE LUBRICATOR HOSE KIT - 35 GAL HOSE ASSEMBLY (JCAM2T-04-180) HOSE ASSEMBLY (JCAM2T-04-160) HOSE ASSEMBLY (JCAM2T-04-8) HOSE ASSEMBLY (JCAM2T-04-23)
7-19 SHEET 2
BI012738
HARNESS, AIR LINE LUBRICATOR - LIGHT ASSEMBLY 4347630 REVISION -
7-19A SHEET 1
BI012738
HARNESS, AIR LINE LUBRICATOR - LIGHT ASSEMBLY 4347630 REVISION -
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7
2 * 1 1 2 * *
EA FT EA EA EA FT FT
4347630 1245689 344929 416859 416861 416651 1721759 1719380
DESCRIPTION HARNESS, AIR LINE LUBRICATOR - LIGHT TERMINAL, #16-#14, 1/4 - ULTRAFAST LOOM, CORRUGATED SPLIT - 1/4 (*Specify length 1.167) CONNECTOR, ELECTRICAL - PLUG - 2 PIN DT06 CONNECTOR, ELECTRICAL - WEDGELOCK - SOCKET CONTACT, ELECTRICAL - GOLD PLATED WIRE, 16GA - TFFN PINK/BLUE (*Specify length 1.333) WIRE, 16GA - TFFN BLACK (*Specify length 1.333)
7-19A SHEET 2
BI012738
HARNESS, AIR LINE LUBRICATOR - SWITCH ASSEMBLY 4346996 REVISION -
1
7-19B SHEET 1
BI012738
HARNESS, AIR LINE LUBRICATOR - SWITCH ASSEMBLY 4346996 REVISION -
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7
1 2 1 1 2 * *
EA EA EA EA EA FT FT
4346996 65226 45257 416859 416861 416651 88026 4345116
DESCRIPTION HARNESS, AIR LINE LUBRICATOR - SWITCH SWITCH, TOGGLE - LIGHT TERMINAL, RING - 16/14AWG #10 CONNECTOR, ELECTRICAL - PLUG - 2 PIN DT06 CONNECTOR, ELECTRICAL - WEDGELOCK - SOCKET CONTACT, ELECTRICAL - GOLD PLATED WIRE, 16GA - TFFN WHITE/BROWN (*Specify length 0.333) WIRE, 16GA - TFFN GRAY (*Specify length 0.333)
7-19B SHEET 2
BI012738
ROTARY TORQUE CONTROL INSTALLATION ASSEMBLY 441073 REVISION D
7
8
7
4 3
3
10
11
9
2
13 6
4
13
5
1
12
12
12
7-20 SHEET 1
8
BI012738
ROTARY TORQUE CONTROL INSTALLATION ASSEMBLY 441073 REVISION D
ITEM QTY. U/M PART NO. 1 2 3 4 5
1 2 2 1 4
EA EA EA EA EA
441073 57319 31804 41004 441074 9357
6 7 8 9 10 11 12 13 14
4 2 2 1 4 1 4 2 2
EA EA EA EA EA EA EA EA EA
6293 418614 45301 442078 332710 37823 85720 1037534 39465
DESCRIPTION ROTARY TORQUE CONTROL INSTALLATION VALVE, RELIEF - REMOTE PILOT ADAPTER, 90 DEG ADAPTER, STRAIGHT ROTARY TORQUE CONTROL HOSE PLUMBING SCREW, MACHINE - ROUND HEAD SLOT (1/4-20UNC, 0.50L) NUT, LOCK (1/4-20UNC) ADAPTER, STRAIGHT ADAPTER, 90 DEG VALVE, CROSS / PORT RELIEF ADAPTER, SPLIT FLANGE KIT ADAPTER, 90 DEG ADAPTER, STRAIGHT ADAPTER, RUN TEE ADAPTER, PLUG STRAIGHT
7-20 SHEET 2
SECT-PAGE
7-21
BI012738
ROTARY TORQUE CONTROL HOSE PLUMBING ASSEMBLY 441074 REVISION B
3
2 3
1 6 4
7 5
7-21 SHEET 1
BI012738
ROTARY TORQUE CONTROL HOSE PLUMBING ASSEMBLY 441074 REVISION B
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7
2 1 2 1 1 1 2
EA EA EA EA EA EA EA
441074 307161 438607 307204 1070018 1070019 307091 427152
DESCRIPTION ROTARY TORQUE CONTROL HOSE PLUMBING HOSE ASSEMBLY (JCA2781-04-30) HOSE ASSEMBLY (JCAM2T-04-120) HOSE ASSEMBLY (JCA2781-04-76) HOSE ASSEMBLY (JCAG5K-16-50) HOSE ASSEMBLY (JCAG5K-16-52) HOSE ASSEMBLY (JCAM2T-04-120) HOSE ASSEMBLY (JCAG5K-16-150)
7-21 SHEET 2
BI012738
TRAM INTERLOCK, DRILL STEM ASSEMBLY 428880 REVISION E
6 12 1
26 25 14 31 32 6
29 30 31
7-22 SHEET 1
BI012738
TRAM INTERLOCK, DRILL STEM ASSEMBLY 428880 REVISION E
13 7
6 12
6
7-22 SHEET 2
BI012738
TRAM INTERLOCK, DRILL STEM ASSEMBLY 428880 REVISION E
132 78 130
140 7 131
138
139
7-22 SHEET 3
BI012738
TRAM INTERLOCK, DRILL STEM ASSEMBLY 428880 REVISION E
3
4 30 31
1
3
9
6
4
1
15
11 6 6 17
6
11
10
19 20 21
12
12
6
11
22 23 24
7-22 SHEET 4
BI012738
TRAM INTERLOCK, DRILL STEM ASSEMBLY 428880 REVISION E
ITEM QTY. U/M PART NO. 1 3 4 6 7 9 10 11 12 13 14 15 17 19 20 21 22 23 24 25 26 29 30 31 32 78 130 131 132 138 139 140
1 1 1 5 REF 1 1 50 3 1 4 8 6 1 1 12 1 1 12 1 4 2 3 7 8 1 1 1 6 6 35 35
EA EA EA EA EA EA FT EA EA EA EA FT EA EA EA EA EA EA EA EA EA EA EA EA FT FT FT FT FT FT FT
428880 410482 64911 401628 56719 340440 404571 60666 54430 320176 416873 5988 45261 344930 416646 416649 416651 416644 416648 416650 4103854 319879 320354 347037 7972 16083 416888-036 416888-037 416888-034 416888-036 416888-030 99315 99312
DESCRIPTION TRAM INTERLOCK, DRILL STEM SWITCH, INDUCTIVE PROXIMITY CONDUIT COVER, BLAND, ELECTRICAL BOX CONNECTOR, ELECTRICAL - LIQUID TIGHT RELAY, 24 VDC - 11 PIN CONNECTOR, ELECTRICAL - 90 DEG CONNECTOR, ELECTRICAL - STRAIGHT CONDUIT, SEALTIGHT 122239 COUPLING, PIPE (1/2) LAMP, RED - ECM DIAGNOSTIC CODE CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 1.250L) CONNECTOR, 16/14 AWG 1422357-0350 LOOM, 3/8" CORRUGATED - SPLIT NYLON CONNECTOR, ELECTRICAL - PLUG CONNECTOR, ELECTRICAL - SOCKET CONTACT, ELECTRICAL - 16 SOCKET CONNECTOR, ELECTRICAL - RECEPTACLE CONNECTOR, PIN - RECEPTACLE - LOCK CONTACT, ELECTRICAL - 16 PIN MOUNT, ADJUSTABLE - PROXIMITY SWITCH 120350 CAPSCREW, SOCKET HEAD - GR8 (10-24UNC, 1.250L) 123091 CLAMP, HOSE 167530 STUD, WELD (3/8, 1.00L) NUT, LOCK (3/8-16UNC, ELASTIC COLLAR) WASHER, FLAT (3/8, TYPE A) WIRE, 18 GA - THHN - WHITE/SIX WIRE, 18 GA - THHN - WHITE/SEVEN WIRE, 18 GA - THHN - WHITE/FOUR WIRE, 18 GA - THHN - WHITE/SIX WIRE, 18 GA - THHN - WHITE/ZERO WIRE, 16 GA - RED/GREEN WIRE, 16 GA - RED/BLACK
7-22 SHEET 5
BI012738
ROTATING BEACON INSTALLATION ASSEMBLY 428865 REVISION F
5
3 4
7-23 SHEET 1
BI012738
ROTATING BEACON INSTALLATION ASSEMBLY 428865 REVISION F
1
1
6
1
6 1
7-23 SHEET 2
6
6
BI012738
ROTATING BEACON INSTALLATION ASSEMBLY 428865 REVISION F
10
10 1 6 8
7-23 SHEET 3
BI012738
ROTATING BEACON INSTALLATION ASSEMBLY 428865 REVISION F
1 6
9
5
3 4
7-23 SHEET 4
BI012738
ROTATING BEACON INSTALLATION ASSEMBLY 428865 REVISION F
ITEM QTY. U/M PART NO. 1 3 4 5 6 7 8 9 10
3 1 1 1 3 1 1 1 1
EA EA EA EA EA EA EA EA EA
428865 423695 57913 57915 65226 428895 409672 4206802 403689 347037
DESCRIPTION ROTATING BEACON INSTALLATION BEACON, ROTATING STROBE CIRCUIT BREAKER, 15 AMP - SINGLE POLE SEAL, RESET BUTTON - CIRCUIT BREAKER SWITCH, TOGGLE - ENVIRONMENT SEALED BRACKET, MOUNTING - BEACON BRACKET, MOUNT - HORN PLATE, MOUNTING - MAST - BEACON RELAY, 24 VDC STUD, WELD (3/8-16UNC, 1.000L)
7-23 SHEET 5
SECT-PAGE 7-24
BI012738
BEACON, ROTATING STROBE ASSEMBLY 423695 REVISION -
7-24 SHEET 1
BI012738
BEACON, ROTATING STROBE ASSEMBLY 423695 REVISION -
ITEM QTY. U/M PART NO. 1
1 1 1 1
EA EA EA EA
423695 423695 V011578 V011579 V011580
DESCRIPTION BEACON, ROTATING STROBE BEACON, ROTATING STROBE Tube, Strobe Lens, Amber - Short Lens, Amber - Tall
7-24 SHEET 2
BI012738
BUSHING, GUIDE - INSTALLATION ASSEMBLY 88899 REVISION -
1 2
2
7-25 SHEET 1
1
BI012738
BUSHING, GUIDE - INSTALLATION ASSEMBLY 88899 REVISION -
ITEM QTY. U/M PART NO. 1 2
1 1
EA EA
88899 88900 88902
DESCRIPTION BUSHING, GUIDE - INSTALLATION BUSHING, GUIDE - OUTER BUSHING, GUIDE - INNER
7-25 SHEET 2
SECT-PAGE 7-26 7-27
BI012738
BUSHING, GUIDE - OUTER ASSEMBLY 88900 REVISION -
2 1
1
2 4 5
3 7-26 SHEET 1
BI012738
BUSHING, GUIDE - OUTER ASSEMBLY 88900 REVISION -
ITEM QTY. U/M PART NO. 1 2 3 4 5
1
SQF FT SQF EA FT
88900 14187 12318 14185 88901 12312
DESCRIPTION BUSHING, GUIDE - OUTER PLATE, STEEL (specify length - 1.22 sqf) TUBE, ROUND (specify length - .76 ft) PLATE, STEEL (specify length - .92 sqf) LINER, BUSHING TUBE, ROUND (specify length - .75 ft)
7-26 SHEET 2
BI012738
BUSHING, GUIDE - INNER ASSEMBLY 88902 REVISION C
1
2
1 2 7-27 SHEET 1
BI012738
BUSHING, GUIDE - INNER ASSEMBLY 88902 REVISION C
ITEM QTY. U/M PART NO. 1 2
* 1
FT EA
88902 12348 88903
DESCRIPTION BUSHING, GUIDE - INNER TUBE, ROUND (8 OD X 1W X 5 3/4 LG) (*Specify length .490 FT) LINER, BUSHING (5 1/2 STEM)
7-27 SHEET 2
BI012738
DRILLING EFFICIENCY INDICATOR INSTALLATION ASSEMBLY 439192 REVISION -
7-28 SHEET 1
BI012738
DRILLING EFFICIENCY INDICATOR INSTALLATION ASSEMBLY 439192 REVISION -
4
5 6
2
4 5 3
7-28 SHEET 2
6
BI012738
DRILLING EFFICIENCY INDICATOR INSTALLATION ASSEMBLY 439192 REVISION -
ITEM QTY. U/M PART NO. 1 2 3 4 5 6
1 1 1 4 4 4
EA EA EA EA EA EA
439192 432435 439194 439116 42570 5989 16083
DESCRIPTION DRILLING EFFICIENCY INDICATOR INSTALLATION DRILLING EFFICIENCY INDICATOR ASSEMBLY CHAIN DRIVE MOUNT, ENCODER - CHAIN DRIVE - DEI CAPSCREW, HEX HEAD - GR5 WASHER, LOCK WASHER, FLAT
7-28 SHEET 3
SECT-PAGE 7-29 7-30
BI012738
DRILLING EFFICIENCY INDICATOR ASSEMBLY ASSEMBLY 432435 REVISION A
1
8
3
4 9 5
6
7-29 SHEET 1
2
BI012738
DRILLING EFFICIENCY INDICATOR ASSEMBLY ASSEMBLY 432435 REVISION A
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11
1 1 1 1 1 1 1 1 1 1 1
EA EA EA EA EA EA EA EA EA EA EA
432435 V011637 87343 400551 V013240 V011639 400549 V011638 V011640 V011642 V013241 432224
DESCRIPTION DRILLING EFFICIENCY INDICATOR ASSEMBLY DISPLAY, DRILLING EFFICIENCY INDICATOR ENCODER CABLE ASSEMBLY, ENCODER CABLE, DISPLAY POWER CABLE ASSEMBY, AIR SWITCH SWITCH, AIR PRESSURE MOUNTING, DE INDICATOR DISPLAY (NOT SHOWN) CABLE ASSEMBLY, EXTERNAL ALARM CABLE ASSEMBLY, CAB MOUNTING KIT, DIRECT DRIVE (NOT SHOWN) CABLE EXTENSION - 20 FT
7-29 SHEET 2
BI012738
CHAIN DRIVE ASSEMLY 439194 REVISION -
3
4
1 7-30 SHEET 1
BI012738
CHAIN DRIVE ASSEMLY 439194 REVISION -
ITEM QTY. U/M PART NO. 1 2 3 4
1 4 1 1
EA EA EA EA
439194 V014591 V014592 V014593 V014594
DESCRIPTION CHAIN DRIVE MODIFIED SPROCKET CAPSCREW (not shown) MODIFIED SPROCKET CHAIN DRIVE
7-30 SHEET 2
BI012738
RAPID FILL INSTALLATION (FUEL) ASSEMBLY 428836 REVISION J
18 8 8 3
1
7-31 SHEET 1
7
6
2
BI012738
RAPID FILL INSTALLATION (FUEL) ASSEMBLY 428836 REVISION J
23 22 2
1
19 20 21 19 20 21
7-31 SHEET 2
BI012738
RAPID FILL INSTALLATION (FUEL) ASSEMBLY 428836 REVISION J
4 12
5
11
9
10
7-31 SHEET 3
BI012738
RAPID FILL INSTALLATION (FUEL) ASSEMBLY 428836 REVISION J
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
1 1 3 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 2 4 2 8 8
EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
428836 57338 431393 34852 34848 43171 36286 30834 T103711 46402 305969 61982 56256 428949 442314 442313 442312 442315 401270 317847 42627 6291 7574 5975
DESCRIPTION RAPID FILL INSTALLATION (FUEL) CONNECTOR KIT, RAPID FILL SYSTEM ANGLE, DETAIL ADAPTER, ELBOW - 45 DEG ADAPTER, STRAIGHT ADAPTER, TEE ADAPTER, ELBOW ADAPTER, ELBOW WATER TANK CAP ADAPTER, TEE ADAPTER,TEE ADAPTER, SWIVEL ADAPTER, TEE RAPID FILL PLUMBING COOLANT, NOZZLE - PLUG NOZZLE, CRANKCASE W/PLUG - ENGINE OIL NOZZLE, DIESEL FUEL NOZZLE, HYDRAULIC FLUID - NOZZLE/PLUG CAP, VENT CAPSCREW, HEX HEAD - GR5 (1/2-13UNC, 3.750L) WASHER, FLAT (1/2, TYPE A) NUT, LOCK (1/2-13UNC, ELASTIC STOP) SCR, HEX WASHER, SPRING LOCK - 1/2
Items 14, 15, 16 and 17 not shown, supplied loose to the customer.
7-31 SHEET 4
SECT-PAGE 7-32
7-33
BI012738
CONNECTOR KIT, RAPID FILL SYSTEM ASSEMBLY 57338 REVISION B
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
1 1 1 1 1 1 4 4 1 1 1 1 1 1 1 1
EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
DESCRIPTION
57338 V003529 V003528 V003530 V003531 V003532 V011426 V003533 V003534 V011427 V011429 V003535 V003536 V011428 V011430 V003537
CONNECTOR KIT, RAPID FILL SYSTEM VENT (FUEL) - 9 PSI PRESSURE RELIEF RECEIVER (FUEL) - 2 INCH NPT CAP, RECEIVER (FUEL) RECEIVER (CRANK CASE) - 3/4 NPT CAP, RECEIVER (CRANK CASE) NOZZLE ONLY (CRANK CASE) - 3/4 NPT RECEIVER (HYDRAULIC) - 3/4 ANPT CAP, RECEIVER (HYDRAULIC) NOZZLE ONLY (HYDRAULIC) - 3/4 ANPT PLUG (HYDRAULIC) RECEIVER (COOLANT) - 1/2 ANPT CAP, RECEIVER (COOLANT) NOZZLE ONLY (COOLANT) - 1/2 NPT PLUG (COOLANT) CENTRAL SERVICE BOX
V011425
- - - - -NOT INCLUDED IN KIT- - - - NOZZLE, REFUELING
7-32 SHEET 1
BI012738
RAPID FILL PLUMBING ASSEMBLY 428949 REVISION B
6
5 3 1 2 4
7-33 SHEET 1
BI012738
RAPID FILL PLUMBING ASSEMBLY 428949 REVISION B
ITEM QTY. U/M PART NO. 1 2 3 4 5 6
1 1 1 1 1 1
EA EA EA EA EA EA
428949 82114 82130 435903 435904 435905 435906
DESCRIPTION RAPID FILL PLUMBING HOSE ASSEMBLY (JCAF310-08-141) HOSE ASSEMBLY (JCAF310-12-162) HOSE ASSEMBLY (JCAG2-12-360) HOSE ASSEMBLY (JCAG2-12-335) HOSE ASSEMBLY (JCAG1H-32-166) HOSE ASSEMBLY (JCAG1H-32-56)
7-33 SHEET 2
BI012738
DRILL PIPE GUIDE INSTALLATION ASSEMBLY 428329 REVISION -
1
7-34 SHEET 1
BI012738
DRILL PIPE GUIDE INSTALLATION ASSEMBLY 428329 REVISION -
ITEM QTY. U/M PART NO. 1
1
EA
428329 428268
DESCRIPTION DRILL PIPE GUIDE INSTALLATION DRILL PIPE LOAD GUIDE
7-34 SHEET 2
SECT-PAGE 7-35
BI012738
DRILL PIPE LOAD GUIDE ASSEMBLY 428268 REVISION D
5
3
6
2 7
1 4
7-35 SHEET 1
BI012738
DRILL PIPE LOAD GUIDE ASSEMBLY 428268 REVISION D
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7
1 1 1 1 1 1 1
EA EA EA EA EA EA EA
428268 428312 428313 428314 428315 7728 7972 76198
DESCRIPTION DRILL PIPE LOAD GUIDE SHAFT, DRILL PIPE LOAD GUIDE ROLLER BRACKET, LH GUIDE ROLLER SUPPORT BRACKET, RH GUIDE ROLLER SUPPORT ROLLER, DRILL PIPE LOAD GUIDE CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 2.750L) ENGINE SKID NUT FITTING, GREASE
7-35 SHEET 2
BI012738
DRILL STEM, 5 1/2 O.D. x 35 FT LONG ASSEMBLY 25797 REVISION -
7-36 SHEET 1
BI012738
DRILL STEM, 5 1/2 O.D. x 35 FT LONG ASSEMBLY 25797 REVISION -
QTY. U/M PART NO.
DESCRIPTION
NOT A BILL-OF-MATERIAL FOR THIS DRAWING
2
EA
25797
DRILL STEM, 5 1/2 O.D. x 35 FT LONG
7-36 SHEET 2
BI012738
SECTION 8 - HYDRAULICS / PLUMBING
DESCRIPTION
ASSEMBLY NO.
AUXILIARY AND PRESSURE PLUMBING RETURN / DRAIN PLUMBING MAST LOCK PLUMBING WINCH PLUMBING PIPE POSITIONER PLUMBING PROPEL PLUMBING JACK PLUMBING CHARGE PLUMBING MAST PLUMBING PIPE RACK SWING PLUMBING AUTO TOOL WRENCH PLUMBING VALVE PLUMBING, JACKS/MAST FAN/COOLER PLUMBING MAST ELEVATING CYLINDER PLUMBING CONTROL PLUMBING PIPE RACK LOCK / ROTATE PLUMBING HYDRAULIC RESERVOIR INSTALLATION FILTER ASSEMBLY (MAIN RETURN) FILTER ASSEMBLY (CASE RETURN) TEST STATION (MACHINE SYSTEM HYDRAULIC PRESSURE) TEST STATION HOSE KIT LOOP FILTERS W/BRACKET FILTER ASSEMBLY (LOOP) LOOP FILTER PLUMBING HYDRAULIC HAND PUMP INSTALLATION HYDRAULIC HAND PUMP ASSEMBLY HYDRAULIC VALVE PROXIMITY SWITCH INSTALLATION
SECT8 SHEET 1
440892 440921 418446 418447 428907 418451 418453 440949 434264 418474 418475 418476 428947 418472 440948 428908 416078 88595 88596 440950 440951 440926 402263 440931 88137 69120 1719839
SECT-PAGE 8-1 8-2 8-3 8-4 8-5 8-6 8-7 8-8 8-9 8-10 8-11 8-12 8-13 8-14 8-15 8-16 8-17 8-18 8-19 8-20 8-21 8-22 8-23 8-24 8-25 8-26 8-27
BI012738
AUXILIARY AND PRESSURE PLUMBING ASSEMBLY 440892 REVISION C
6
9
8
5
4
10
2
1
3
8-1 SHEET 1
BI012738
AUXILIARY AND PRESSURE PLUMBING ASSEMBLY 440892 REVISION C
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 8 9 10
1 1 1 1 1 1 1 1 1
EA EA EA EA EA EA EA EA EA
440892 1664255 321660 322360 431815 1658829 1662296 1668822 1668823 1668824
DESCRIPTION AUXILIARY AND PRESSURE PLUMBING HOSE ASSEMBLY (JCAG4K-12-72) HOSE ASSEMBLY (JCA2781-12-79) HOSE ASSEMBLY (JCA2781-12-156) HOSE ASSEMBLY (JCAF310-08-37) HOSE ASSEMBLY (JCA2681-16-118) HOSE ASSEMBLY (JCAG4K-08-50) HOSE ASSEMBLY (JCAG4K-12-76) HOSE ASSEMBLY (JCAG4K-16-130) HOSE ASSEMBLY (JCAG4K-20-75)
8-1 SHEET 2
BI012738
RETURN / DRAIN PLUMBING ASSEMBLY 440921 REVISION A
8 1
7
3
6
5
4
2
8-2 SHEET 1
BI012738
RETURN / DRAIN PLUMBING ASSEMBLY 440921 REVISION A
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8
1 1 1 1 1 1 1 3
EA EA EA EA EA EA EA EA
440921 411048 440936 440937 440938 440939 440940 440941 438607
DESCRIPTION RETURN / DRAIN PLUMBING HOSE ASSEMBLY (JCAF350-16-84) HOSE ASSEMBLY (JCAG1H-16-78) HOSE ASSEMBLY (JCAG1H-16-68) HOSE ASSEMBLY (JCAG2-16-64) HOSE ASSEMBLY (JCAGMV-24-139) HOSE ASSEMBLY (JCAGMV-24-71) HOSE ASSEMBLY (JCAG2-16-80) HOSE ASSEMBLY (JCAM2T-04-120)
8-2 SHEET 2
BI012738
MAST LOCK PLUMBING ASSEMBLY 418446 REVISION E
4 1
2
3
8-3 SHEET 1
BI012738
MAST LOCK PLUMBING ASSEMBLY 418446 REVISION E
ITEM QTY. U/M PART NO. 1 2 3 4
1 1 1 1
EA EA EA EA
418446 418446-001 418446-002 430089-022 418446-004
DESCRIPTION MAST LOCK PLUMBING HOSE ASSEMBLY (JCAM2T-08-34) - 3500 PSI HOSE ASSEMBLY (JCAM2T-08-22) - 3500 PSI HOSE ASSEMBLY (JCAM2T-08-72) - 3500 PSI HOSE ASSEMBLY (JCAM2T-08-84) - 3500 PSI
8-3 SHEET 2
BI012738
WINCH PLUMBING ASSEMBLY 418447 REVISION G
4
2
1
3
2
8-4 SHEET 1
5
BI012738
WINCH PLUMBING ASSEMBLY 418447 REVISION G
ITEM QTY. U/M PART NO. 1 2 3 4 5
1 2 1 1 1
EA EA EA EA EA
418447 439105-022 404464 1699295 1718874 307303
DESCRIPTION WINCH PLUMBING HOSE ASSEMBLY (JCAM2T-08-23) HOSE ASSEMBLY (JCAF310-08-87) HOSE ASSEMBLY (JCAM2T-08-32) HOSE ASSEMBLY (JCAM2T-06-38) HOSE ASSEMBLY (JCA2781-06-138)
8-4 SHEET 2
BI012738
PIPE POSITIONER PLUMBING ASSEMBLY 428907 REVISION D
2
3
1
3
8-5 SHEET 1
BI012738
PIPE POSITIONER PLUMBING ASSEMBLY 428907 REVISION D
ITEM QTY. U/M PART NO. 1 2 3
1 1 2
EA EA EA
428907 1655921 436048 436291
DESCRIPTION PIPE POSITIONER PLUMBING HOSE ASSEMBLY (JCAM2T-04-49) HOSE ASSEMBLY (JCAM2T-04-60) HOSE ASSEMBLY (JCAM2T-04-42)
8-5 SHEET 2
BI012738
PROPEL PLUMBING ASSEMBLY 418451 REVISION D
9
11
10 4
3 2
3
4
1
8
7
7
5 6
8-6 SHEET 1
8
BI012738
PROPEL PLUMBING ASSEMBLY 418451 REVISION D
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11
1 1 2 2 2 2 2 2 1 1 1
EA EA EA EA EA EA EA EA EA EA EA
418451 418451-001 418451-002 418451-003 418451-004 418451-005 418451-006 438600 438601 430083-007 430081-011 429870-006
DESCRIPTION PROPEL PLUMBING HOSE ASSEMBLY (JCAG2-12-150) HOSE ASSEMBLY (JCAM2T-04-236) HOSE ASSEMBLY (JCDG5K-16-126) HOSE ASSEMBLY (JCDG5K-16-120) HOSE ASSEMBLY (JCBG2-12-117) HOSE ASSEMBLY (JCAM2T-04-122) HOSE ASSEMBLY (JCAG5K-16-100) HOSE ASSEMBLY (JCAG5K-16-105) HOSE ASSEMBLY (JCAM2T-04-25) HOSE ASSEMBLY (JCAM2T-04-44) HOSE ASSEMBLY (JCA4M2T-04-130)
8-6 SHEET 2
BI012738
JACK PLUMBING ASSEMBLY 418453 REVISION B
3
4
3 4
5
5 3
3
1
1
8-7 SHEET 1
BI012738
JACK PLUMBING ASSEMBLY 418453 REVISION B
ITEM QTY. PART NO. 1 3 4 5
2 4 2 2
418453 428129 1649621 1649560 1649622
DESCRIPTION JACK PLUMBING HOSE ASSEMBLY (JCAG2-12-218) HOSE ASSEMBLY (JCAG2-12-68) - 3100 psi HOSE ASSEMBLY (JCAG2-12-63) - 3100 psi HOSE ASSEMBLY (JCAG2-12-300) - 3100 psi
8-7 SHEET 2
BI012738
CHARGE PLUMBING ASSEMBLY 440949 REVISION -
2
2 1
3
8-8 SHEET 1
BI012738
CHARGE PLUMBING ASSEMBLY 440949 REVISION -
ITEM QTY. U/M PART NO. 1 2 3
1 2 1
EA EA EA
440949 307648 307654 307655
DESCRIPTION CHARGE PLUMBING HOSE ASSEMBLY (JCB1508-16-35) HOSE ASSEMBLY (JCB1508-16-50) HOSE ASSEMBLY (JCB1508-16-66)
8-8 SHEET 2
BI012738
MAST PLUMBING ASSEMBLY 434264 REVISION K
9 5 10
1
1
6
13 4
13 3
2
7
8
14
11
12
8-9 SHEET 1
BI012738
MAST PLUMBING ASSEMBLY 434264 REVISION K
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14
2 1 1 1 1 1 1 1 1 1 1 1 2 1
EA EA EA EA EA EA EA EA EA EA EA EA EA EA
434264 4207139 436282 1488416 1488417 404729 4207180 438261 436291 436048 436290 412115 436288 436287 4144176
DESCRIPTION MAST PLUMBING HOSE ASSEMBLY (JCAG5K-16-400) HOSE ASSEMBLY (JCAG5K-20-15) HOSE ASSEMBLY (JCAF273-20-25.5) HOSE ASSEMBLY (JCAG5K-20-34) HOSE ASSEMBLY (JCAF273-20-36.5) HOSE ASSEMBLY (JCAG2-12-400) HOSE ASSEMBLY (JCAG2-12-170) HOSE ASSEMBLY (JCAM2T-04-42) HOSE ASSEMBLY (JCAM2T-04-60) HOSE ASSEMBLY (JCAM2T-04-28) HOSE ASSEMBLY (JCAG5K-20-87) HOSE ASSEMBLY (JCAG5K-20-85) HOSE ASSEMBLY (JCAG5K-16-150) HOSE ASSEMBLY (JCAM2T-04-170)
8-9 SHEET 2
BI012738
PIPE RACK SWING PLUMBING ASSEMBLY 418474 REVISION D
5
4
3
6 2
2 2
7
8-10 SHEET 1
BI012738
PIPE RACK SWING PLUMBING ASSEMBLY 418474 REVISION D
ITEM QTY. U/M PART NO. 2 3 4 5 6 7
3 1 1 1 1 1
EA EA EA EA EA EA
418474 431815 407441 404419 424629 4006304 405641
DESCRIPTION PIPE RACK SWING PLUMBING HOSE ASSEMBLY (JCAF310-08-37) HOSE ASSEMBLY (JCAF310-08-18) HOSE ASSEMBLY (JCAF310-08-28) HOSE ASSEMBLY (JCBF310-08-16) HOSE ASSEMBLY (JCBF310-08-19) HOSE ASSEMBLY (JCAF310-08-48)
8-10 SHEET 2
BI012738
AUTO TOOL WRENCH PLUMBING ASSEMBLY 418475 REVISION C
1 1
8-11 SHEET 1
BI012738
AUTO TOOL WRENCH PLUMBING ASSEMBLY 418475 REVISION C
ITEM QTY. U/M PART NO. 1
2
EA
418475 1729654
DESCRIPTION AUTO TOOL WRENCH PLUMBING HOSE ASSEMBLY (JCAF310-08-98)
8-11 SHEET 2
BI012738
VALVE PLUMBING, JACKS/MAST ASSEMBLY 418476 REVISION A
2
1
3
2
6
5
8-12 SHEET 1
BI012738
VALVE PLUMBING, JACKS/MAST ASSEMBLY 418476 REVISION A
ITEM QTY. PART NO. 1 2 3 5 6
1 4 1 1 1
418476 411672 408026 405543 405545 408027
DESCRIPTION VALVE PLUMBING, JACKS/MAST HOSE ASSEMBLY (JCAM2T-04-20) - 5000 psi HOSE ASSEMBLY (JCAM2T-04-28) - 5000 psi HOSE ASSEMBLY (JCAM2T-04-29) - 5000 psi HOSE ASSEMBLY (JCAM2T-04-26) - 5000 psi HOSE ASSEMBLY (JCAM2T-04-23) - 5000 psi
8-12 SHEET 2
BI012738
FAN / COOLER PLUMBING ASSEMBLY 428947 REVISION I
14 13 15 2
3
1
11
5 4
16
6
10 9
8
17
7 12
8-13 SHEET 1
BI012738
FAN / COOLER PLUMBING ASSEMBLY 428947 REVISION I
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1
EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
428947 307512 307506 4205148 306434 428989 1449664 1449665 416736 306873 428993 4321099 4286563 307401 307130 307168 4286562 4411284
DESCRIPTION FAN / COOLER PLUMBING HOSE ASSEMBLY (JCA2781-08-230) HOSE ASSEMBLY (JCA2781-08-210) HOSE ASSEMBLY (JCA2681-20-238) HOSE ASSEMBLY (JCA1508-16-220) HOSE ASSEMBLY (JCA1508-16-204) HOSE ASSEMBLY (JCBF310-16-17) HOSE ASSEMBLY (JCB1508-16-20) HOSE ASSEMBLY (JCBF310-16-120) HOSE ASSEMBLY (JCA2781-20-26) HOSE ASSEMBLY (JCBF310-16-28) HOSE ASSEMBLY (JCB2781-20-27) HOSE ASSEMBLY (JCD2781-20-64) HOSE ASSEMBLY (JCA2781-06-60) HOSE ASSEMBLY (JCA2781-04-20) HOSE ASSEMBLY (JCA2781-04-36) HOSE ASSEMBLY (JCBF310-16-6.5) HOSE ASSEMBLY (JCB1508-16-31)
8-13 SHEET 2
BI012738
MAST ELEVATING CYLINDER PLUMBING ASSEMBLY 418472 REVISION B
3
3
2
2
1
1
8-14 SHEET 1
BI012738
MAST ELEVATING CYLINDER PLUMBING ASSEMBLY 418472 REVISION B
ITEM QTY. U/M PART NO. 1 2 3
2 2 2
EA EA EA
418472 404420 404854 83172
DESCRIPTION MAST ELEVATING CYLINDER PLUMBING HOSE ASSEMBLY (JCAF310-08-30) HOSE ASSEMBLY (JCAF310-08-25) HOSE ASSEMBLY (JCAF310-08-97)
8-14 SHEET 2
BI012738
CONTROL PLUMBING ASSEMBLY 440948 REVISION G
5 6
5
1
6 4
8 3
7
7 1 5
2
10 9
10
8-15 SHEET 1
BI012738
CONTROL PLUMBING ASSEMBLY 440948 REVISION G
8-15 SHEET 2
BI012738
CONTROL PLUMBING ASSEMBLY 440948 REVISION G
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10
2 2 1 1 3 2 2 1 2 2
EA EA EA EA EA EA EA EA EA EA
440948 406390 404443 82075 407254 307215 84389 82824 307295 82087 411817
DESCRIPTION CONTROL PLUMBING HOSE ASSEMBLY (JCAF310-06-24) HOSE ASSEMBLY (JCAF310-04-36) HOSE ASSEMBLY (JCAF310-04-SP-66) HOSE ASSEMBLY (JCAF310-04-80) HOSE ASSEMBLY (JCA2781-04-90) HOSE ASSEMBLY (JCAF310-04-100) HOSE ASSEMBLY ( JCAF310-04-110) HOSE ASSEMBLY (JCA2781-06-126) HOSE ASSEMBLY (JCAF310-06-28) HOSE ASSEMBLY (JCAF310-04-48)
8-15 SHEET 3
BI012738
PIPE RACK LOCK / ROTATE PLUMBING ASSEMBLY 428908 REVISION B
2
2
1 1
8-16 SHEET 1
BI012738
PIPE RACK LOCK / ROTATE PLUMBING ASSEMBLY 428908 REVISION B
ITEM QTY. U/M PART NO. 1 2
2 2
EA EA
428908 412078 407448
DESCRIPTION PIPE RACK LOCK / ROTATE PLUMBING HOSE ASSEMBLY (JCAF310-08-93) HOSE ASSEMBLY (JCAF310-04-92)
8-16 SHEET 2
BI012738
HYDRAULIC RESERVOIR INSTALLATION ASSEMBLY 416078 REVISION K
20 21
18
18
17
17
16
13
16 14 15
23
22
2
1
15 33
3
36
12
12
38
7
38 12
37
19 12
11 10 9
8
8-17 SHEET 1
33
BI012738
HYDRAULIC RESERVOIR INSTALLATION ASSEMBLY 416078 REVISION K
35
34
20
6
8-17 SHEET 2
5
4
BI012738
HYDRAULIC RESERVOIR INSTALLATION ASSEMBLY 416078 REVISION K
ITEM QTY. U/M PART NO.
3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
1 1 1 1 1 1 1 4 2 2 2 2 4 1 1 16 2 4 2 1 1 1 REF REF
EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
416078 416211 4331509 57311 57958 34053 34397 33334 5977 35631 32565 33198 19713 8296 88595 88596 5977 37154 16682 16622 6249 36084 37155 4030422 440950
33 34 35 36 37 38 39
20 1 2 1 1 8 2
EA EA EA EA EA EA EA
5975 18556 37407 4391480 411912 346458 1479707
1 2
DESCRIPTION HYDRAULIC RESERVOIR INSTALLATION TANK, FUEL - WELDMENT FILTER, AIR Element GAUGE, OIL LEVEL - SIGHT OIL VALVE, SHUTOFF - GAS ADAPTER, STRAIGHT ADAPTER, ELBOW - 90 DEG CAPSCREW, HEX HEAD - GR5 (1/2-13UNC, 1.250L) ADAPTER, STRAIGHT ADAPTER, ELBOW - 90 DEG COUPLING, HALF MALE DISCONNECT CAP, COUPLING PLUG, SQUARE HEAD FILTER ASSEMBLY (MAIN RETURN) FILTER ASSEMBLY (CASE RETURN) CAPSCREW, HEX HEAD - GR5 (1/2-13UNC, 1.250L) ADAPTER, SPLIT FLANGE - 90 DEG FLANGE, SPLIT O-RING PLUG, SQUARE HEAD ADAPTER, STRAIGHT ADAPTER, 90 DEG FILTER / INDICATOR WIRING TEST STATION (MACHINE SYSTEM HYDRAULIC PRESSURE) WASHER, LOCK (1/2, SPRING) ADAPTER, ELBOW - 90 DEG ADAPTER, PLUG - STRAIGHT BUTTERFLY VALVE PIPE, EXTENSION CAPSCREW, HEX HEAD - GR5 (5/8-16UNC, 4.250) SHIM, PLATE
8-17 SHEET 3
SECT-PAGE
8-18 8-19
9-17 8-20
BI012738
FILTER ASSEMBLY (MAIN RETURN) ASSEMBLY 88595 REVISION B
1 2 4
9 10 11
5
6
8
7
3
12 8-18 SHEET 1
BI012738
FILTER ASSEMBLY (MAIN RETURN) ASSEMBLY 88595 REVISION B
ITEM QTY. U/M PART NO. 88595 1 2 3 4 5 6 7 8 9 10 11 12
1 1 1 1 1 1 1 1 1 1 1 1 1
EA EA EA EA EA EA EA EA EA EA EA EA EA
V001626 V001627 19728 20480 88594 309599 64821 59208 81929 V001629 22389
DESCRIPTION FILTER ASSEMBLY (MAIN RETURN) HEAD (Not Sold Separately) COVER ASSEMBLY, 50 PSID SHELL (Not Sold Separately) O-RING, UPPER COVER O-RING, LOWER COVER O-RING, HEAD TO RSVR ELEMENT, FILTER O-RING, ELEMENT INDICATOR, VISUAL O-RING, INDICATOR O-RING, INDICATOR ANTI-BACKFLOW ASSEMBLY SEAL KIT (REPAIRS ONE FILTER ASSEMBLY)
8-18 SHEET 2
BI012738
FILTER ASSEMBLY (CASE RETURN) ASSEMBLY 88596 REVISION B
1 2 4
9 10 11 5
6
8
7
3
12 8-19 SHEET 1
BI012738
FILTER ASSEMBLY (CASE RETURN) ASSEMBLY 88596 REVISION B
ITEM QTY. U/M PART NO. 88596 1 2 3 4 5 6 7 8 9 10 11 12
1 1 1 1 1 1 1 1 1 1 1 1 1
EA EA EA EA EA EA EA EA EA EA EA EA EA
V001625 V001627 19728 20480 88594 V001628 69574 59208 81929 V001629 22389
DESCRIPTION FILTER ASSEMBLY (CASE RETURN) HEAD (Not Sold Separately) COVER ASSEMBLY, 50 PSID SHELL (Not Sold Separately) O-RING, UPPER COVER O-RING, LOWER COVER O-RING, HEAD TO RSVR ELEMENT, FILTER O-RING, ELEMENT INDICATOR, VISUAL O-RING, INDICATOR O-RING, INDICATOR ANTI-BACKFLOW ASSEMBLY SEAL KIT (REPAIRS ONE FILTER ASSEMBLY)
8-19 SHEET 2
BI012738
TEST STATION (MACHINE SYSTEM HYDRAULIC PRESSURE) ASSEMBLY 440950 REVISION B
6
7
8
9
5
7
8
9
1
11 12 3
29 30
4 12 11 4 3
4 11 12
1 29 30
2
8-20 SHEET 1
BI012738
TEST STATION (MACHINE SYSTEM HYDRAULIC PRESSURE) ASSEMBLY 440950 REVISION B
5
6 10
16 13
13 15 16 13
4
4 13
17 13 16
16 13
2
13 16
14
13 14
18
8-20 SHEET 2
BI012738
TEST STATION (MACHINE SYSTEM HYDRAULIC PRESSURE) ASSEMBLY 440950 REVISION B
26 28
20 23 21 26
19 24
27
25 27
28 24
26 28
25 23
18
18 28
8-20 SHEET 3
BI012738
TEST STATION (MACHINE SYSTEM HYDRAULIC PRESSURE) ASSEMBLY 440950 REVISION B
ITEM QTY. U/M PART NO. 440950 1 2 3
1 1 6
EA EA EA
418548 403837 9135
4 5 6 7 8 9 10 11
2 1 1 6 6 6 2 8
EA EA EA EA EA EA EA EA
333459 52696 33985 59589 59590 77858 37816 9128
12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
8 12 2 1 8 1 3 1 1 1 1 2 2 2 3 2 4 6 6
EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
6293 37823 47097 83072 44554 39465 45302 57728 347976 61066 440951 31395 38712 344091 418614 4029116 45301 42567 5989
DESCRIPTION TEST STATION (MACHINE SYSTEM HYDRAULIC PRESSURE) PLATE, PANEL BOX, PANEL CAPSCREW, SOCKET HEAD - GR8 (3/8-16UNC, 1.000L) 1413311 VALVE, ISOLATOR GAUGE, PRESSURE - 0-600 PSI GAUGE, PRESSURE - 0-6000/7500 PSI SCREW, MACHINE, ROUND HEAD SLOT NUT, HEX - ZINC - GR5 (6-32UNC) WASHER, LOCK (06 SPRING) ADAPTER, ELBOW - 90 DEG CAPSCREW, SOCKET HEAD - GR8 (1/4-20UNC, 0.750L) NUT, LOCK (1/4-20UNC, ELASTIC COLLAR) ADAPTER, ELBOW - 90 DEG ADAPTER, TEE FITTING, EXT-TT- 90 DEG ADAPTER, 90 DEG ADAPTER, PLUG ADAPTER, TEE ADAPTER, SWIVEL DUPF634 ADAPTER, TEE ADAPTER, STRAIGHT TEST STATION HOSE KIT ADAPTER, STRAIGHT ADAPTER, TEE VALVE, SHUTTLE ADAPTER, STRAIGHT ADAPTER, STRAIGHT - SWIVEL ADAPTER, 90 DEG CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 0.500L) WASHER, LOCK (3/8, SPRING)
8-20 SHEET 4
SECT-PAGE
8-21
BI012738
TEST STATION HOSE KIT ASSEMBLY 440951 REVISION -
11
9
10
10
8 7
3
9
1 4 7 5
9
4
7
6 4 2
8-21 SHEET 1
BI012738
TEST STATION HOSE KIT ASSEMBLY 440951 REVISION -
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11
1 1 1 3 1 1 3 1 3 2 2
EA EA EA EA EA EA EA EA EA EA EA
440951 404359 82846 83814 404522 405521 405528 405523 405531 404523 411672 405597
DESCRIPTION TEST STATION HOSE KIT HOSE ASSEMBLY (JCAF310-04-125) HOSE ASSEMBLY (JCAF310-04-118) HOSE ASSEMBLY (JCAF310-04-136) HOSE ASSEMBLY (JCAF211-04-125) HOSE ASSEMBLY (JCAF211-04-140) HOSE ASSEMBLY (JCAF211-04-105) HOSE ASSEMBLY (JCAF211-04-122) HOSE ASSEMBLY (JCAF211-04-132) HOSE ASSEMBLY (JCAF211-04-14) HOSE ASSEMBLY (JCAF211-04-20) HOSE ASSEMBLY (JCAF211-04-15)
8-21 SHEET 2
BI012738
LOOP FILTERS W/BRACKET ASSEMBLY 440926 REVISION B
6
7 4
5
2
3
6
8-22 SHEET 1
BI012738
LOOP FILTERS W/BRACKET ASSEMBLY 440926 REVISION B
ITEM QTY. U/M PART NO. 2 3 4 5 6 7
16 16 4 4 8 4
EA EA EA EA EA EA
440926 8268 5959 402263 95143 332710 85448
DESCRIPTION LOOP FILTERS W/BRACKET CAPSCREW, HEX HEAD - GR5 (7/16-14UNC, 1.000L) WASHER, LOCK (7/16, SPRING) FILTER ASSEMBLY (LOOP) DECAL, HYDROSTATIC FILTER - LOOP ADAPTER, SPLIT FLANGE KIT FITTING, SPLIT FLANGE - 90 DEG
8-22 SHEET 2
SECT-PAGE
8-23
BI012738
FILTER ASSEMBLY (LOOP) ASSEMBLY 402263 REVISION B
24 25 9 26
32
32 8
9 8
7
11
6
4
26
3
28 27
5
29 10 2 1
8-23 SHEET 1
BI012738
FILTER ASSEMBLY (LOOP) ASSEMBLY 402263 REVISION B
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 20 22
1 1 1 1 2 1 1 1 1 1 1 1 1
EA EA EA EA EA EA EA EA EA EA EA EA EA
24 25 26 27 28 29 32
1 1 1 1 1 1 1 1
EA EA EA EA EA EA EA EA
402263 V001647 37810 V001563 V001648 441760 V001565 V001630 V001649 V001650 ------------------V001622 V001623 53201 V001566 V001621 V001651 ------22311
DESCRIPTION FILTER ASSEMBLY (LOOP) BLEED PLUG O-RING BOWL (U-LENGTH) SAFETY GRIP LABEL FILTER ELEMENT (SEE NOTE) O-RING BACKUP RING O-RING RETAINING RING VALVE (- part of item 6 - not to be sold separately) O-RING O-RING Items 20 & 22 do not apply to this assembly. BLEED PLUG O-RING SERVICE INDICATOR O-RING O-RING DUST COVER (P) HEAD SEAL KIT (REPAIRS ONE LOOP FILTER ASSEMBLY) Includes Items 2, 7-9, 20, 22, 25, 27, and 28. NOTE: Part number 441760 (V011136) coreless element, comes as part of conversion kit part number V011134. Kit is designed so the metal core is a separate part that remains in the filter housing after initial conversion to coreless design. Then only the coreless element needs to be replaced. Kit V011134 replaces 53200. For metal core only, part number is V011138.
8-23 SHEET 2
BI012738
LOOP FILTER PLUMBING ASSEMBLY 440931 REVISION A
2
4 5
3
8 1
7 6
8-24 SHEET 1
BI012738
LOOP FILTER PLUMBING ASSEMBLY 440931 REVISION A
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8
1 1 1 1 1 1 1 1
EA EA EA EA EA EA EA EA
440931 416578 416576 416580 416577 416581 416579 416575 416574
DESCRIPTION LOOP FILTER PLUMBING HOSE ASSEMBLY (ZCBF273-16-SP-53) HOSE ASSEMBLY (JCBF273-16-63) HOSE ASSEMBLY (ZCBF273-16-SP-50) HOSE ASSEMBLY (JCBF273-16-57) HOSE ASSEMBLY (ZCBF273-16-SP-55) HOSE ASSEMBLY (ZCBF273-16-34.5) HOSE ASSEMBLY (JCBF273-16-34.5) HOSE ASSEMBLY (JCBF273-16-53)
8-24 SHEET 2
BI012738
HYDRAULIC HAND PUMP INSTALLATION ASSEMBLY 88137 REVISION D
7 10 2 8 9
1
5 3
4
8-25 SHEET 1
6
BI012738
HYDRAULIC HAND PUMP INSTALLATION ASSEMBLY 88137 REVISION D
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10
1 1 1 1 1 1 1 1 1 1
EA. EA. EA. EA. EA. EA. EA. EA. EA. EA.
88137 69120 430181 402624 39871 95237 30870 74972 38709 6719 31373
DESCRIPTION HYDRAULIC HAND PUMP INSTALLATION HYDRAULIC HAND PUMP ASSEMBLY VALVE, CHECK BRACKET, FILL PUMP ADAPTER, NUT HEX CAP ADAPTER, STRAIGHT ADAPTER,STRAIGHT - O-RING ADAPTER, STRAIGHT ADAPTER, STRAIGHT PLUG, SQUARE HEAD ADAPTER, ELBOW - 90 DEG
8-25 SHEET 2
SECT-PAGE 8-26
BI012738
HYDRAULIC HAND PUMP ASSEMBLY ASSEMBLY 69120 REVISION A
18 20 19 25
21 12
10
1
17 4 5 6 8
3
14 13
7 29
9 2
23
27 26 11
8-26 SHEET 1
28
22
BI012738
HYDRAULIC HAND PUMP ASSEMBLY ASSEMBLY 69120 REVISION A
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 17 18 19 20 21 22 23 25 26 27 28
1 1 1 2 4 4 1 1 8 1 1 1 2 2 1 1 1 2 1 3 1 1 1 1 1 1
EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
69120 ------------------------------------------------------------------------------------V000351 V000352 V000353 V000354 V000355 -------V000358 --------------V001582 V000356 V000357 -------22328
DESCRIPTION HYDRAULIC HAND PUMP ASSEMBLY BODY BODY LINER PISTON & SHAFT ASSEMBLY PISTON RING VALVE ASSEMBLY SPRING HOLDER (INCLUDED IN VALVE ASSEMBLY) COVER GASKET COVER SCREW PACKING (2 RINGS PER SET) SCREEN BEARING NUT LINK CLEVIS PIN (LINK) CLEVIS PIN (SHAFT) HANDLE ASSEMBLY LOCKING LINK RIVET TENSION WASHER COTTER PIN BARREL BUNG VACUUM BREAKER NOZZLE (OPTIONAL) HOSE-8 FT (OPTIONAL) SUCTION PIPE-TELESCOPING (OPTIONAL) REPAIR KIT - HYDRAULIC HAND PUMP ASSEMBLY Includes Items 4, 5, 7, 10, 11, 12, and 25.
8-26 SHEET 2
BI012738
HYDRAULIC VALVE PROXIMITY SWITCH INSTALLATION ASSEMBLY 1719839 REVISION -
7 8
9 10
3
8-27 SHEET 1
5
4
6
2
1
BI012738
HYDRAULIC VALVE PROXIMITY SWITCH INSTALLATION ASSEMBLY 1719839 REVISION -
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10
1 1 1 3 3 3 1 1 1 1
EA EA EA EA EA EA EA EA EA EA
1719839 1501018 T103317 438220 42625 6109 6001 1584174 42717 42624 76249
DESCRIPTION HYDRAULIC VALVE PROXIMITY SWITCH INSTALLATION PROXIMITY BRACKET GATE VALVE PROXIMITY SWITCH CABLE, PROXIMITY SENSOR WASHER, FLAT (5/16, STANDARD) CAPSCREW, HEX HEAD - GR5 (5/16-18UNC, 1.500L) NUT, HEX - GR5 (5/16-18UNC) PLATE, PROXIMITY BRACKET GATE VALVE CAPSCREW, HEX HEAD - GR8 (1/4-20UNC, 1.500L) WASHER, FLAT (1/4, TYPE A) NUT, HEX - GR8 (1/4-20UNC)
8-27 SHEET 2
BI012738
SECTION 9 - ELECTRICAL
DESCRIPTION
ASSEMBLY NO.
ELECTRICAL SCHEMATIC CAB WIRING CAB / ENGINE WIRING CAB / AIR AND CURTAIN VALVE WIRING CAB / MAST VALVE WIRING PUMP WIRING PULLDOWN VALVE WIRING STANDARD LIGHT PACKAGE WIRING ENGINE HOUR METER WIRING AUXILIARY PRESSURE PUMP WIRING WATER AND DUST COLLECTOR VALVE WIRING FAST PULLDOWN WIRING CAB TOP LIGHTS WIRING ADDITIONAL BATTERY INSTALLATION BATTERY BOX ASSEMBLY BATTERY/ENGINE DISCONNECT INSTALLATION FILTER / INDICATOR WIRING ELECTRICAL SCHEMATIC (LADDER LOGIC) CONVERTER INSTALLATION, 24 VDC/12 VDC CONVERTER, ELECTRONIC - DC/DC-10 AMP (24V TO 12V) HARNESS, CONVERTER - TRANSLECTRIC ENGINE STOP / KILL SWITCH (GROUND LEVEL) HARNESS, GROUND LEVEL KILL REMOTE ENGINE START ASSEMBLY REMOTE ENGINE START CONTROL BOX HARNESS, START/STOP - ENGINE ELECTRIC HORN MAST LOCK INDICATOR TRAM INTERLOCK, JACK HARNESS, JACK INTERLOCK - FRONT LEFT HARNESS, JACK INTERLOCK - FRONT RIGHT HARNESS, JACK INTERLOCK - REAR LEFT HARNESS, JACK INTERLOCK - REAR RIGHT PIPE RACK INTERLOCK ADDITIONAL LIGHTING KIT
SECT9 SHEET 1
428663 426517 426518 426519 426520 426521 426522 426523 426524 426525 426526 426527 426686 426770 402930 427520 4030422 433752 426790 418334 4365142 426571 4488277 96865 4306969 4488276 96907 1494038 435465 4344623 4344624 4346958 1724211 426621 402644
SECT-PAGE 9-1 9-2 9-3 9-4 9-5 9-6 9-7 9-8 9-9 9-10 9-11 9-12 9-13 9-14 9-15 9-16 9-17 9-18 9-19 9-20 9-20A 9-21 9-21A 9-22 9-22A 9-22B 9-23 9-24 9-25 9-26 9-27 9-28 9-29 9-30 9-31
BI012738
ELECTRICAL SCHEMATIC ASSEMBLY 428663 REVISION E
9-1 SHEET 1
BI012738
ELECTRICAL SCHEMATIC ASSEMBLY 428663 REVISION E
9-1 SHEET 2
BI012738
ELECTRICAL SCHEMATIC ASSEMBLY 428663 REVISION E
9-1 SHEET 3
BI012738
ELECTRICAL SCHEMATIC ASSEMBLY 428663 REVISION E
9-1 SHEET 4
BI012738
ELECTRICAL SCHEMATIC ASSEMBLY 428663 REVISION E
9-1 SHEET 5
BI012738
ELECTRICAL SCHEMATIC ASSEMBLY 428663 REVISION E
9-1 SHEET 6
BI012738
ELECTRICAL SCHEMATIC ASSEMBLY 428663 REVISION E
9-1 SHEET 7
BI012738
ELECTRICAL SCHEMATIC ASSEMBLY 428663 REVISION E
9-1 SHEET 8
BI012738
ELECTRICAL SCHEMATIC ASSEMBLY 428663 REVISION E
9-1 SHEET 9
BI012738
ELECTRICAL SCHEMATIC ASSEMBLY 428663 REVISION E
9-1 SHEET 10
BI012738
ELECTRICAL SCHEMATIC ASSEMBLY 428663 REVISION E
9-1 SHEET 11
BI012738
ELECTRICAL SCHEMATIC ASSEMBLY 428663 REVISION E
9-1 SHEET 12
BI012738
ELECTRICAL SCHEMATIC ASSEMBLY 428663 REVISION E
9-1 SHEET 13
BI012738
ELECTRICAL SCHEMATIC ASSEMBLY 428663 REVISION E
9-1 SHEET 14
BI012738
ELECTRICAL SCHEMATIC ASSEMBLY 428663 REVISION E
9-1 SHEET 15
BI012738
ELECTRICAL SCHEMATIC ASSEMBLY 428663 REVISION E
9-1 SHEET 16
BI012738
ELECTRICAL SCHEMATIC ASSEMBLY 428663 REVISION E
ITEM QTY. U/M PART NO.
DESCRIPTION
SECT-PAGE
NOTE: BUBBLES ON THE DRAWINGS SHOW WIRE LOCATIONS AND DO NOT CORRESPOND W/ITEMS ON THIS BILL-OF-MATERIAL
1 2 3 4 5 6 7 8 9 10 11 12
1 1 1 1 1 1 1 1 1 1 1 1
EA EA EA EA EA EA EA EA EA EA EA EA
428663 426517 426518 426519 426520 426521 426522 426523 426524 426525 426526 426527 426686
ELECTRICAL SCHEMATIC CAB WIRING CAB / ENGINE WIRING CAB / AIR AND CURTAIN VALVE CAB / MAST VALVE WIRING PUMP WIRING PULLDOWN VALVE WIRING STANDARD LIGHT PACKAGE WIRING ENGINE HOUR METER WIRING AUXILIARY PRESSURE PUMP WIRING WATER AND DUST COLLECTOR VALVE WIRING FAST PULLDOWN WIRING CAB TOP LIGHTS WIRING
9-1 SHEET 17
9-2 9-3 9-4 9-5 9-6 9-7 9-8 9-9 9-10 9-11 9-12 9-13
BI012738
CAB WIRING ASSEMBLY 426517 REVISION A
9-2 SHEET 1
BI012738
CAB WIRING ASSEMBLY 426517 REVISION A
9-2 SHEET 2
BI012738
CAB WIRING ASSEMBLY 426517 REVISION A
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 35 36 37 39 40 41 42 43 44 47 48 51 57 58 59 60 61
8 8 8 8 8 8 8 8 8 3 3 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 16 6 32 2 2 8 8 8
FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT
426517 44093 17816 17821 99329 17820 17819 17814 17817 88009 88010 88012 88013 17814 17823 17824 35399 88015 99313 99353 99351 99333 99341 99362 99348 99330 88016 88017 88018 88019 88020 88021 17814 88023 88024 88025 99320 99321 99331 99327 99328 99352 44089 88010 17818 17824 17824 44089 44089 99345
DESCRIPTION CAB WIRING WIRE, GREEN / YELLOW WIRE, WHITE WIRE, BROWN WIRE, BLACK / ORANGE WIRE, YELLOW WIRE, RED WIRE, BLUE WIRE, GREEN WIRE, WHITE / GREEN STRIPE WIRE, GREEN / WHITE STRIPE WIRE, GREEN / BLACK STRIPE WIRE, GREEN / RED STRIPE WIRE, BLUE WIRE, GREEN WIRE, RED WIRE, BLUE WIRE, GREEN / GRAY STRIPE WIRE, RED / WHITE WIRE, GRAY / WHITE WIRE, GRAY / BLUE WIRE, BLUE / YELLOW WIRE, PINK / BROWN WIRE, BROWN / WHITE WIRE, PINK / BLACK WIRE, BLACK / PINK WIRE, YELLOW / WHITE STRIPE WIRE, YELLOW / BLACK STRIPE WIRE, YELLOW / BROWN STRIPE WIRE, YELLOW / RED STRIPE WIRE, YELLOW / GREEN STRIPE WIRE, YELLOW / ORANGE STRIPE WIRE, BLUE WIRE, WHITE / YELLOW STRIPE WIRE, WHITE / RED STRIPE WIRE, WHITE / BLACK STRIPE WIRE, ORANGE / BLACK WIRE, ORANGE / WHITE WIRE, BLUE / WHITE WIRE, BLACK / WHITE WIRE, BLACK / YELLOW WIRE, GRAY / RED WIRE, GRAY WIRE, GRN/WHITE WIRE, BLACK WIRE, RED WIRE, RED WIRE, GRAY WIRE, GRAY WIRE, PINK / ORANGE 9-2 SHEET 3
BI012738
CAB WIRING ASSEMBLY 426517 REVISION A
ITEM QTY. U/M PART NO. 62 63 64 66 67 68 69 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 95 96 97 98 99 100 110 111 112 113 114 115 116 117 269
8 8 8 8 3 8 8 8 8 8 8 8 8 8 2 8 2 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 300 4 13 1 10 1 2 1 6
FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT EA EA EA EA EA EA EA EA FT
99344 99349 17823 88015 88015 88015 88015 44091 44089 88012 88026 17816 416888-019 416888-037 416888-036 44089 88015 416888-118 416888-114 416888-019 416888-098 416888-094 416888-013 416888-028 416888-024 416888-066 416888-072 416888-076 416888-040 416888-040 416888-070 44089 45259 45258 45255 45251 45261 45260 350477 98241 99362
DESCRIPTION WIRE, PINK / YELLOW WIRE, PINK / RED WIRE, GREEN WIRE, GREEN / GRAY STRIPE WIRE, GREEN / GRAY STRIPE WIRE, GREEN / GRAY STRIPE WIRE, GREEN / GRAY STRIPE WIRE, VIOLET WIRE, GRAY WIRE, GREEN / BLACK STRIPE WIRE, WHITE / BROWN STRIPE WIRE, WHITE WIRE, YELLOW / #9 WIRE, WHITE / #7 WIRE, WHITE / #6 WIRE, GRAY WIRE, GREEN / GRAY STRIPE WIRE, BROWN / #8 WIRE, BROWN / #4 WIRE, YELLOW / #9 WIRE, GREEN / #8 WIRE, GREEN / #4 WIRE, YELLOW / #3 WIRE, BLUE / #8 WIRE, BLUE / #4 WIRE, GRAY / #6 WIRE, PINK / #2 WIRE, PINK / #6 WIRE, PURPLE / #0 WIRE, PURPLE / #0 WIRE, PINK / #0 WIRE, GRAY SPADE - 16/14 AWG SPADE - 12/10 AWG RING - 16/14 AWG RING - 12/10 AWG BUTT - 16/14 AWG BUTT - 12/10 AWG 5000718 CONNECTOR CONNECTOR WIRE, BROWN/WHITE
9-2 SHEET 4
BI012738
CAB / ENGINE WIRING ASSEMBLY 426518 REVISION -
9-3 SHEET 1
BI012738
CAB / ENGINE WIRING ASSEMBLY 426518 REVISION -
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 13 15 16 17 18 51 52 53 54 55 56 71 101 102 104 105 107 108 109 110 120 121 122 123 124 125 126 127 128 129 130 131 132
35 35 35 35 35 35 35 35 35 40 35 35 35 25 70 10 3 3 3 3 35 10 3 3 15 3 15 8 3 27 45 9 2 14 8 2 2 2 20 2 9 9
FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT EA EA EA EA EA EA EA EA EA FT EA EA EA
426518 44093 17816 17821 99329 17820 17819 17814 17817 88009 88013 17823 17824 35399 88015 17818 44093 44080 346854 346854 346854 44090 17818 17824 305982 17818 423294 423294 44080 96331-050 45261 45259 45254 45249 45258 45246 96332 96333-050 17830 57860 57854 95129 95128
DESCRIPTION CAB / ENGINE WIRING WIRE, COLOR - GREEN W / YELLOW WIRE, COLOR - WHITE WIRE, COLOR - BROWN WIRE, ELECTRICAL - BLACK / ORANGE WIRE, COLOR - YELLOW WIRE, COLOR - RED WIRE, COLOR - BLUE WIRE, COLOR - GREEN WIRE, WHITE / GREEN STRIPE WIRE, GREEN / RED STRIP WIRE, GREEN WIRE, RED WIRE, ELECTRICAL - BLUE WIRE, GREEN / GRAY STRIP WIRE, COLOR - BLACK WIRE, COLOR - GREEN W / YELLOW WIRE, COLOR - RED 162852 WIRE, RED WIRE, RED WIRE, RED WIRE, COLOR - ORANGE WIRE, COLOR - BLACK WIRE, RED JB7200878 WIRE, BLACK WIRE, COLOR - BLACK CABLE - BATTERY - SIZE 000 - RED - BULK CABLE - BATTERY - SIZE 000 - RED - BULK WIRE, COLOR - RED CABLE, WELDING SIZE 000 - BLACK CONNECTOR, BUTT TERMINAL - SPADE TERMINAL, RING TERMINAL, RING TERMINAL - SPADE TERMINAL, RING TERMINAL, BATTERY- POSITIVE TERMINAL, BATTERY- NEGATIVE BATTERY, EYE CABLE CONDUIT, ELECTRICAL - LIQUID TIGHT CONNECTOR, CONDUIT - ELECTRICAL - LIQUID TIGHT CONNECTOR, 2 WAY - MALE CONNECTOR, 2 WAY - FEMALE
9-3 SHEET 2
BI012738
CAB / AIR AND CURTAIN VALVE WIRING ASSEMBLY 426519 REVISION -
9-4 SHEET 1
BI012738
CAB / AIR AND CURTAIN VALVE WIRING ASSEMBLY 426519 REVISION -
ITEM QTY. U/M PART NO. 21 22 35 36 51 60 61 62 63 64 65 66 67 68
25 25 25 25 50 9 2 4 1 12 4 4 1 8
FT FT FT FT FT FT EA EA EA EA EA EA EA EA
426519 99351-050 99333-050 88023 88024 17818 54430 59347 350477 46103 45259 95129 95128 347037 45261
DESCRIPTION CAB / AIR AND CURTAIN VALVE WIRING WIRE, GRAY / BLUE WIRE, BLUE / YELLOW WIRE, WHITE / YELLOW STRIPE WIRE, WHITE / RED STRIPE WIRE, BLACK CONDUIT, SEAL TIGHT CONNECTOR, ELECTRICAL - LIQUID TIGHT 5000718 CONNECTOR CLAMP, TUBE TERMINAL - SPADE CONNECTOR, 2 WAY - MALE CONNECTOR, 2 WAY - FEMALE 167530 STUD, WELD CONNECTOR, BUTT
9-4 SHEET 2
BI012738
CAB / MAST VALVE WIRING ASSEMBLY 426520 REVISION -
70
72
19 69
20
25
51
27
40
41
31
42 44
68 29 32
26
39
43
30
70
28
72
51
20
19
68 40
27
31
41
42 44
25
69 28
39
26
30
43
29 32
9-5 SHEET 1
BI012738
CAB / MAST VALVE WIRING ASSEMBLY 426520 REVISION -
9-5 SHEET 2
BI012738
CAB / MAST VALVE WIRING ASSEMBLY 426520 REVISION -
ITEM QTY. U/M PART NO. 19 20 25 26 27 28 29 30 31 32 39 40 41 42 43 44 51 62 63 64 65 66 67 68 69 70 71 72 73
17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 34 32 13 2 16 1 5 2 2 2 20 2 20
FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT FT EA FT EA EA EA EA EA EA EA EA EA EA
426520 99313 99353 99348-050 99330 88016 88017 88018 88019 88020 88021 99320-050 99321-050 99331-050 99327 99328 99352-050 17818 45259 35659 56780 350477 320167 39999 95124 95126 95129 95125 95128 95127
DESCRIPTION CAB / MAST VALVE WIRING WIRE, RED / WHITE WIRE, GRAY/WHITE WIRE, PINK / BLACK WIRE, BLACK / PINK WIRE, YELLOW / WHITE STRIPE WIRE, YELLOW / BLACK STRIPE WIRE, YELLOW / BROWN STRIPE WIRE, YELLOW / RED STRIPE WIRE, YELLOW / GREEN STRIPE WIRE, YELLOW / ORANGE STRIPE WIRE, ORANGE / BLACK WIRE, ORANGE / WHITE WIRE, BLUE / WHITE WIRE, BLACK / WHITE WIRE, BLACK / YELLOW WIRE, GRAY / RED WIRE, BLACK TERMINAL, SPADE - 16/14 AWG CONDUIT, SEAL TIGHT CONNECTOR, ELECTRICAL - LIQUID TIGHT 5000718 CONNECTOR 122227 COUPLING, PIPE 1050781 CLAMP, HOSE CONNECTOR, 8 WAY - MALE CONNECTOR, 8 WAY - FEMALE CONNECTOR, 2 WAY - MALE TERMINAL, MALE CONNECTOR, 2 WAY - FEMALE TERMINAL, FEMALE
9-5 SHEET 3
BI012738
PUMP WIRING ASSEMBLY 426521 REVISION A
9-6 SHEET 1
BI012738
PUMP WIRING ASSEMBLY 426521 REVISION A
ITEM QTY. U/M PART NO. 51 81 82 87 88 90 91 92 93 94 95 96 97 98 99 100 101
100 25 25 25 25 1 1 15 6 4 4 4 12 4 2 2 8
FT FT FT FT FT EA EA FT FT EA EA EA EA EA EA EA EA
426521 17818 416888-114 416888-118 416888-044 416888-048 60666 56719 54430 344929 95129 95128 45254 45259 350477 320354 347037 45261
DESCRIPTION PUMP WIRING WIRE, BLACK WIRE, BROWN / #4 WIRE, BROWN / #8 WIRE, PURPLE / #4 WIRE, PURPLE / #8 CONNECTOR, ELECTRICAL CONNECTOR, ELECTRICAL - LIQUID TIGHT CONDUIT, SEAL TIGHT 1422357-0250 LOOM, SPLIT NYLON CONNECTOR, 2 WAY - MALE CONNECTOR, 2 WAY - FEMALE TERMINAL, RING - 16/14 AWG TERMINAL, SPADE - 16/14 AWG 5000718 CONNECTOR,CROUSE 123091 CLAMP, HOSE 167530 STUD, WELD CONNECTOR, BUTT - 16/14 AWG
9-6 SHEET 2
BI012738
PULLDOWN VALVE WIRING ASSEMBLY 426522 REVISION -
9-7 SHEET 1
BI012738
PULLDOWN VALVE WIRING ASSEMBLY 426522 REVISION -
ITEM QTY. U/M PART NO. 51 95 96 100 101 102 103 104 105 106
40 20 20 6 1 2 2 2 6 2
FT FT FT FT EA EA EA EA EA EA
426522 17818 416888-072 416888-076 344929 323194 95129 95128 45254 45259 350477
DESCRIPTION PULLDOWN VALVE WIRING WIRE, BLACK WIRE, PINK / #2 WIRE, PINK / #6 1422357-0250 LOOM, SPLIT NYLON 1402064 CONDUIT, CONNECTOR CONNECTOR, 2 WAY - MALE CONNECTOR, 2 WAY - FEMALE TERMINAL, RING - 16/14 AWG TERMINAL, SPADE - 16/14 AWG 5000718 CONNECTOR
9-7 SHEET 2
BI012738
STANDARD LIGHT PACKAGE WIRING ASSEMBLY 426523 REVISION -
9-8 SHEET 1
BI012738
STANDARD LIGHT PACKAGE WIRING ASSEMBLY 426523 REVISION -
ITEM QTY. U/M PART NO. 18 51 60 61 62 63 64 65 66 67 68 69 70 71 72
60 30 3 6 3 3 4 4 60 5 2 2 9 9 8
FT FT EA FT EA EA EA EA FT EA EA EA EA EA EA
426523 88015 17818 323194 344929 95129 95128 45254 45259 54430 56719 64911 401628 320354 347037 45261
DESCRIPTION STANDARD LIGHT PACKAGE WIRING WIRE, GREEN / GRAY STRIP WIRE, BLACK 1402064 CONDUIT, CONNECTOR 1422357-0250 LOOM, SPLIT - NYLON CONNECTOR, 2 WAY - MALE CONNECTOR, 2 WAY - FEMALE TERMINAL, RING - 16/14 AWG TERMINAL, SPADE - 16/14 AWG CONDUIT, SEAL TIGHT CONNECTOR, ELECTRICAL - LIQUID TIGHT CONDUIT COVER, ELECTRICAL BOX 123091 CLAMP, HOSE 167530 STUD, WELD CONNECTOR, BUTT - 16/14 AWG
9-8 SHEET 2
BI012738
ENGINE HOUR METER WIRING ASSEMBLY 426524 REVISION -
9-9 SHEET 1
BI012738
ENGINE HOUR METER WIRING ASSEMBLY 426524 REVISION -
ITEM QTY. U/M PART NO. 9 51 52 60 61 62 63 64
30 30 30 10 8 1 1 1
FT FT FT FT EA EA EA EA
426524 88009 17818 99355 344929 45259 45254 347072 17702
DESCRIPTION ENGINE HOUR METER WIRING WIRE, WHITE / GREEN STRIPE WIRE, BLACK WIRE, GRAY / YELLOW 1422357-0250 LOOM, SPLIT NYLON TERMINAL, SPADE - 16/14 AWG TERMINAL, RING -16/14 AWG 168437 SWITCH, PRESSURE BUSHING
9-9 SHEET 2
BI012738
AUXILIARY PRESSURE PUMP WIRING ASSEMBLY 426525 REVISION -
9-10 SHEET 1
BI012738
AUXILIARY PRESSURE PUMP WIRING ASSEMBLY 426525 REVISION -
ITEM QTY. U/M PART NO. 51 61 70 71 72 73 74 75 76 77 78
30 15 15 2 1 1 1 3 2 1 1
FT FT FT EA EA EA EA EA EA EA EA
426525 17818 99345-050 54430 56719 350477 347037 46103 45259 45261 95129 95128
DESCRIPTION AUXILIARY PRESSURE PUMP WIRING WIRE, BLACK WIRE, PINK / ORANGE CONDUIT, SEAL TIGHT CONNECTOR, ELECTRICAL - LIQUID TIGHT 5000718 CONNECTOR 167530 STUD, WELD CLAMP, TUBE TERMINAL, SPADE -16/14 AWG CONNECTOR, BUTT - 16/14 AWG CONNECTOR, 2 WAY - MALE CONNECTOR, 2 WAY - FEMALE
9-10 SHEET 2
BI012738
WATER AND DUST COLLECTOR VALVE WIRING ASSEMBLY 426526 REVISION A
9-11 SHEET 1
BI012738
WATER AND DUST COLLECTOR VALVE WIRING ASSEMBLY 426526 REVISION A
ITEM QTY. U/M PART NO. 23 24 51 60 61 62 63 64 65 66 67 68 69 70
15 15 30 15 2 2 2 6 2 1 2 2 8 1
FT FT FT FT EA EA EA EA EA EA EA EA FT EA
426526 99341 99361-050 17818 54430 56719 350477 45254 45259 320354 347037 95129 95128 344929 323194
DESCRIPTION WATER AND DUST COLLECTOR VALVE WIRING WIRE, PINK / BROWN WIRE, TAN - 50 V WIRE, BLACK CONDUIT, SEAL TIGHT CONNECTOR, ELECTRICAL - LIQUID TIGHT 5000718 CONNECTOR TERMINAL, RING - 16/14 AWG TERMINAL, SPADE - 16/14 AWG 123091 CLAMP, HOSE 167530 STUD, WELD CONNECTOR, 2 WAY - MALE CONNECTOR, 2 WAY - FEMALE 1422357-0250 LOOM, SPLIT - NYLON 1402064 CONDUIT, CONNECTOR
9-11 SHEET 2
BI012738
FAST PULLDOWN WIRING ASSEMBLY 426527 REVISION -
9-12 SHEET 1
BI012738
FAST PULLDOWN WIRING ASSEMBLY 426527 REVISION -
ITEM QTY. U/M PART NO. 51 63 70 71 72 73 74 75 76 77 78 79 80
30 15 15 2 2 2 4 2 1 2 2 8 1
FT FT FT EA EA EA EA EA EA EA EA FT EA
426527 17818 99349-050 54430 59347 350477 45254 45259 320354 347037 95129 95128 344929 323194
DESCRIPTION FAST PULLDOWN WIRING WIRE, BLACK WIRE, PINK / RED CONDUIT, SEAL TIGHT CONNECTOR, ELECTRICAL - LIQUID TIGHT 5000718 CONNECTOR TERMINAL, RING - 16/14 AWG TERMINAL, SPADE - 16/14 AWG 123091 CLAMP, HOSE 167530 STUD, WELD CONNECTOR, 2 WAY - MALE CONNECTOR, 2 WAY - FEMALE 1422357-0250 LOOM, SPLIT - NYLON 1402064 CONDUIT, CONNECTOR
9-12 SHEET 2
BI012738
CAB TOP LIGHTS WIRING ASSEMBLY 426686 REVISION -
9-13 SHEET 1
BI012738
CAB TOP LIGHTS WIRING ASSEMBLY 426686 REVISION -
ITEM QTY. U/M PART NO. 33 51 60 61 62 63 64 65 66
30 20 1 20 2 2 6 4 8
FT FT EA FT EA EA EA EA EA
426686 17814 17818 60666 344929 95129 95128 45254 45259 45261
DESCRIPTION CAB TOP LIGHTS WIRING WIRE, BLUE WIRE, BLACK CONNECTOR, ELECTRICAL LOOM, SPLIT - NYLON CONNECTOR, 2 WAY - MALE CONNECTOR, 2 WAY - FEMALE TERMINAL, RING - 16/14 AWG TERMINAL, SPADE - 16/14 AWG CONNECTOR, BUTT - 16/14 AWG
9-13 SHEET 2
BI012738
ADDITIONAL BATTERY INSTALLATION ASSEMBLY 426770 REVISION -
ITEM QTY. U/M PART NO. 1 2 3 4 5
4 12 12 2 4
EA FT FT EA EA
426770 41758 96331 423294 402930 32447
DESCRIPTION ADDITIONAL BATTERY INSTALLATION BATTERY,12 V - 205 AMP CABLE, WELDING - SIZE 000 - BLACK CABLE, BATTERY - SIZE OOO - RED BATTERY BOX ASSEMBLY WALK, SAFETY
9-14 SHEET 1
SECT-PAGE
9-15
BI012738
BATTERY BOX ASSEMBLY ASSEMBLY 402930 REVISION B
3
5
4
5
4
1 2
1
5
4
4
2
9
8
5
3
7
7
6
6 9-15 SHEET 1
8
9
BI012738
BATTERY BOX ASSEMBLY ASSEMBLY 402930 REVISION B
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9
1 1 1 1 2 2 2 4 4 4
402930 EA 348743 BOX 350403-050 EA 402929 EA 402933 EA 6415 EA 5984 EA T104465 EA 42726 EA 68999 EA 56006
DESCRIPTION BATTERY BOX ASSEMBLY 199730 WELDMENT, BATTERY BOX 5000223 Latch-Battery Box Weldment WELDMENT, BASE PAD, BATTERY CAPSCREW, HEX HEAD - GR5 (5/8-11UNC, 1.250L) WASHER, LOCK (5/8, SPRING) PLATE, BOTTOM - BATTERY BOX CAPSCREW, HEX HEAD - GR8 (3/8-16UNC, 2.250L) NUT, HEX - GR8 (3/8-16UNC) WASHER, FLAT (3/8, HARDENED)
9-15 SHEET 2
BI012738
BATTERY / ENGINE DISCONNECT INSTALLATION ASSEMBLY 427520 REVISION B
2
3 4
1
5 1
2
9-16 SHEET 1
BI012738
BATTERY / ENGINE DISCONNECT INSTALLATION ASSEMBLY 427520 REVISION B
8 12
12 9
160 12 10 12
11 12
12 13
9-16 SHEET 2
BI012738
BATTERY / ENGINE DISCONNECT INSTALLATION ASSEMBLY 427520 REVISION B
2 1
9-16 SHEET 3
BI012738
BATTERY / ENGINE DISCONNECT INSTALLATION ASSEMBLY 427520 REVISION B
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 160
1 1 4 4 4 1 1 * * * * * * *
EA EA EA EA EA EA EA FT FT FT FT FT FT FT
427520 422208 330517 42538 5970 5968 17830 96333 423294 423294 96331 96331 1671799 423294 96331
DESCRIPTION BATTERY / ENGINE DISCONNECT INSTALLATION SWITCH, DISCONNECT - MASTER - KEYED CASE, BATTERY CAPSCREW, HEX HEAD - GR5 (1/4-20UNC, 0.750L) WASHER, LOCK (1/4, SPRING) NUT, HEX - GR5 (1/4-20UNC) EYE, CABLE - BATTERY TERMINAL, BATTERY - NEGATIVE CABLE, BATTERY - SIZE 000 - RED (13 FT - Specify length) CABLE, BATTERY - SIZE 000 - RED (15 FT- Specify length) CABLE, WELDING - SIZE 000 - BLACK (12 FT- Specify length) CABLE, WELDING - SIZE 000 - BLACK (2.2 FT - Specify length) WRAP, SPIRAL (3/4 X 47.7 FT - Specify length) CABLE, BATTERY - SIZE 000 - RED (1.330 FT - Specify length) CABLE, WELDING - SIZE 000 - BLACK (5.5 FT - Specify length)
9-16 SHEET 4
BI012738
FILTER / INDICATOR WIRING ASSEMBLY 4030422 REVISION B
3
3
3
3
3
3
1
2
3
11 13
19 17 14 10 8
8
6
8 12
23 24 21 4
4
4
4
4
4
4
9-17 SHEET 1
4
4
22
9
BI012738
FILTER / INDICATOR WIRING ASSEMBLY 4030422 REVISION B
16
18
20
9-17 SHEET 2
BI012738
FILTER / INDICATOR WIRING ASSEMBLY 4030422 REVISION B
6 15
17
6 15
17
6 15
17
9-17 SHEET 3
BI012738
FILTER / INDICATOR WIRING ASSEMBLY 4030422 REVISION B
ITEM QTY. U/M PART NO. 1 2 3 4 6 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
1 1 7 9 1 2 1 11 225 75 27 27 4 1 1 1 11 10 14 14 9 9
EA EA EA EA EA EA EA EA FT FT EA EA EA EA EA EA EA FT FT FT EA EA
4030422 400015 400016 400017 416873 46717 440310 65226 323194 323364 17816 45261 45259 42536 400358 59346 56780 60666 35659 99350 99357 404002 403987
DESCRIPTION FILTER / INDICATOR WIRING SWITCH, PRESSURE SWITCH, PRESSURE SWITCH, PRESSURE LAMP, RED - ECM BOX, BREAKER TERMINAL, STRIP SWITCH, TOGGLE 1402064 CONDUIT, CONNECTOR 1402350 WIRE, CABLE WIRE, 16 GAUGE CONNECTOR, BUTT TERMINAL, SPADE 105128 CAPSCREW, HEX HEAD - GR5 (1/4-20UNC, 0.500L) DECAL, PRESSURE SWITCH-FILTERS CONNECTOR, ELECTRICAL - LIQUID TIGHT 90 DEG CONNECTOR, ELECTRICAL - LIQUID TIGHT 3/4 CONNECTOR, ELECTRICAL CONDUIT, SEAL TIGHT WIRE, ELECTRICAL - GRAY/BLACK, 16 GA WIRE, ELECTRICAL - GRAY/GREEN, 16 GA DIODE, MOLDED PLUG, MOLDED
9-17 SHEET 4
BI012738
ELECTRICAL SCHEMATIC (LADDER LOGIC) ASSEMBLY 433752 REVISION J
9-18 SHEET 1
BI012738
ELECTRICAL SCHEMATIC (LADDER LOGIC) ASSEMBLY 433752 REVISION J
9-18 SHEET 2
BI012738
ELECTRICAL SCHEMATIC (LADDER LOGIC) ASSEMBLY 433752 REVISION J
9-18 SHEET 3
BI012738
ELECTRICAL SCHEMATIC (LADDER LOGIC) ASSEMBLY 433752 REVISION J
9-18 SHEET 4
BI012738
ELECTRICAL SCHEMATIC (LADDER LOGIC) ASSEMBLY 433752 REVISION J
9-18 SHEET 5
BI012738
ELECTRICAL SCHEMATIC (LADDER LOGIC) ASSEMBLY 433752 REVISION J
9-18 SHEET 6
BI012738
ELECTRICAL SCHEMATIC (LADDER LOGIC) ASSEMBLY 433752 REVISION J
9-18 SHEET 7
BI012738
ELECTRICAL SCHEMATIC (LADDER LOGIC) ASSEMBLY 433752 REVISION J
9-18 SHEET 8
BI012738
ELECTRICAL SCHEMATIC (LADDER LOGIC) ASSEMBLY 433752 REVISION J
9-18 SHEET 9
BI012738
ELECTRICAL SCHEMATIC (LADDER LOGIC) ASSEMBLY 433752 REVISION J
9-18 SHEET 10
BI012738
ELECTRICAL SCHEMATIC (LADDER LOGIC) ASSEMBLY 433752 REVISION J
9-18 SHEET 11
BI012738
ELECTRICAL SCHEMATIC (LADDER LOGIC) ASSEMBLY 433752 REVISION J
PART NO. 433752
DESCRIPTION ELECTRICAL SCHEMATIC (LADDER LOGIC)
9-18 SHEET 12
BI012738
CONVERTER INSTALLATION, 24 VDC/12 VDC ASSEMBLY 426790 REVISION C
1 2 3 4
9-19 SHEET 1
BI012738
CONVERTER INSTALLATION, 24 VDC/12 VDC ASSEMBLY 426790 REVISION C
ITEM QTY. U/M PART NO. 1
1
EA
426790 418334
2 3 4 5 6 7 8
4 4 4 1 1 1 1
EA EA EA EA EA EA EA
9357 42624 323628 4365142 45252 416859 416861
9
2
EA
416651
DESCRIPTION CONVERTER INSTALLATION, 24 VDC/12 VDC CONVERTER, ELECTRONIC - DC/DC-10 AMP (24V TO 12V) SCREW, MACHINE - ROUND HEAD SLOT WASHER, FLAT 1402698 NUT, LOCK HARNESS, CONVERTER - TRANSELECTRIC TERMINAL, RING - 12/10AWG CONNECTOR, ELECTRICAL - PLUG, 2 PIN CONNECTOR, ELECTRICAL - WEDGELOCK SOCKET CONNECTOR, ELECTRICAL - 16 SOCKET (Not Shown)
9-19 SHEET 2
SECT-PAGE 9-20
9-20A
BI012738
CONVERTER, ELECTRONIC - DC/DC-10 AMP (24V TO 12V) ASSEMBLY 418334 REVISION B
9-20 SHEET 1
BI012738
CONVERTER, ELECTRONIC - DC/DC-10 AMP (24V TO 12V) ASSEMBLY 418334 REVISION B
ITEM QTY. U/M PART NO. 1
1
EA
418334
DESCRIPTION CONVERTER, ELECTRONIC - DC/DC-10 AMP (24V TO 12V) CONVERTER, ELECTRONIC - DC/DC-10 AMP (24V TO 12V)
9-20 SHEET 2
BI012738
HARNESS, CONVERTER - TRANSLECTRIC ASSEMBLY 4365142 REVISION -
7
9-20A SHEET 1
BI012738
HARNESS, CONVERTER - TRANSLECTRIC ASSEMBLY 4365142 REVISION -
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9
1 1 2 * 1 1 1 * *
EA EA EA FT EA EA EA FT FT
4365142 416858 416860 416650 344929 45255 1245832 57914 1718881 1721531
DESCRIPTION HARNESS, CONVERTER - TRANSLECTRIC CONNECTOR, ELECTRICAL RECEPTICLE CONNECTOR, ELECTRICAL - WEDGELOCK CONTACT, ELECTRICAL - GOLD-PLATED 16 PIN SPLIT LOOM 1/4" (*Specify length 4.917) TERMINAL, RING - 16/14AWG TERMINAL, RING - #16, #14, #8 BREAKER, 5 AMP WIRE, 16GA - TFFN ORANGE (*Specify length 1.583) WIRE, 16GA - TFFN YELLOW (*Specify length 4.500)
9-20A SHEET 2
BI012738
ENGINE STOP / KILL SWITCH (GROUND LEVEL) ASSEMBLY 426571 REVISION D
9
1 6
9-21 SHEET 1
3
2 8
BI012738
ENGINE STOP / KILL SWITCH (GROUND LEVEL) ASSEMBLY 426571 REVISION D
13 14 15
13 14 15
2 1
9-21 SHEET 2
BI012738
ENGINE STOP / KILL SWITCH (GROUND LEVEL) ASSEMBLY 426571 REVISION D
ITEM QTY. U/M PART NO. 1 2 3 4 6 8 9 13 14 15
1 1 4 1 4 4 1 3 3 3
EA EA EA EA EA EA EA EA EA EA
426571 432407 350377 5989 4488277 42538 6293 306118 320354 16083 7972
DESCRIPTION ENGINE STOP / KILL SWITCH (GROUND LEVEL) SWITCH, 2 POSITION - PUSH/PULL STOP 5000155 ENCLOSURE W/PLATE WASHER, LOCK (3/8, SPRING) HARNESS, GROUND LEVEL KILL CAPSCREW, HEX HEAD - GR5 (1/4-20UNC, 0.750L) NUT, LOCK (1/4-20UNC, ELASTIC COLLAR) JB7202428 NAMEPLATE - ENGINE STOP 123091 CLAMP, HOSE WASHER, FLAT (3/8, TYPE A) NUT, LOCK (3/8-16UNC, ELASTIC COLLAR)
9-21 SHEET 3
SECT-PAGE
9-21A
BI012738
HARNESS, GROUND LEVEL KILL ASSEMBLY 4488277 REVISION -
1
4
2
2
9-21A SHEET 1
BI012738
HARNESS, GROUND LEVEL KILL ASSEMBLY 4488277 REVISION -
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8
1 2 * 1 6 * * *
EA EA FT EA EA FT FT FT
4488277 59347 321429 54430 56719 45259 1719380 4274286 1721532
DESCRIPTION HARNESS, GROUND LEVEL KILL CONNECTOR, ELECTRICAL - LIQUID TIGHT 90 DEG 1401356 WASHER, CONDUIT SEAL ,1/2" CONDUIT, SEALTIGHT 1/2" PVC (*Specify length 11.250) CONNECTOR, ELECTRICAL - LIQUID TIGHT 1/2 CONDUIT TERMINAL, #16-#14, SLOT SPADE WIRE, 16GA - TFFN BLACK (*Specify length 13.083) WIRE, 16GA - TFFN BLUE/WHITE (*Specify length 13.083) WIRE, 16GA - TFFN BLUE (*Specify length 13.083)
9-21A SHEET 2
BI012738
REMOTE ENGINE START ASSEMBLY ASSEMBLY 96865 REVISION I
2
7
8
1 1
7
8
2
7
8
11 12
9-22 SHEET 1
BI012738
REMOTE ENGINE START ASSEMBLY ASSEMBLY 96865 REVISION I
ITEM QTY. U/M PART NO. 1 2 3 7 8 11 12
1 1 1 4 4 2 2
EA EA EA EA EA EA EA
96865 4306969 408534 4488276 42540 6293 42573 7972
DESCRIPTION REMOTE ENGINE START ASSEMBLY REMOTE ENGINE START CONTROL BOX BRACKET, ELECTRICAL BOX HARNESS, START/STOP - ENGINE CAPSCREW, HEX HEAD - GR5 (1/4-20UNC, 1.000L) NUT, LOCK (1/4-20UNC, ELASTIC COLLAR) CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 1.500L) NUT, LOCK (3/8-16UNC, ELASTIC COLLAR)
9-22 SHEET 2
SECT-PAGE 9-22A 9-22B
BI012738
REMOTE ENGINE START CONTROL BOX ASSEMBLY 4306969 REVISION -
1
2
3
4
5
2
8
6
1
7
8
4 16 13 14 9
10
10
9 18 19 20
9-22A SHEET 1
BI012738
REMOTE ENGINE START CONTROL BOX ASSEMBLY 4306969 REVISION -
9-22A SHEET 2
BI012738
REMOTE ENGINE START CONTROL BOX ASSEMBLY 4306969 REVISION -
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
1 1 1 4 4 1 1 1 1 1 9 1 1 1 10 2 2 4 4 1 * * * 1 1 *
EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA FT FT FT FT FT FT
4306969 4306573 432407 306118 42540 6293 335245 408534 319151 42259 16864 77827 45261 407525 435493 45259 350335 45256 319913 5982 76582 88057 1719380 76164 17824 35399 1721532
DESCRIPTION REMOTE ENGINE START CONTROL BOX BOX, JUNCTION (8 x 6 x 4) SWITCH, 2 POSITION - PUSH/PULL STOP NAMEPLATE - ENGINE STOP CAPSCREW, HEX HEAD - GR5 (1/4-20UNC, 1.000L) NUT, LOCK (1/4-20UNC, ELASTIC COLLAR) LIGHT, INSTRUMENT BRACKET, ELECTRICAL BOX GAUGE, VOLTMETER SWITCH, PUSHBUTTON - ENGINE START SWITCH, KEY - IGNITION TERMINAL, RING - 10 INSULATED 16/14GA CONNECTOR, BUTT - 16/14AWG FUSE, AUTOMOTIVE - 15A FUSE HOLDER TERMINAL, #16-#14, SLOT SPADE NUT, FLANGE - GR5 (1/4-20UNC, WHIZLOCK) TERMINAL, RING - 16/14AWG SCREW, MACHINE - ROUND HEAD SLOT (#10-24UNC) WASHER, LOCK (#10, SPRING) TERMINAL, STRIP #10-141 WIRE, 16GA - TFFN VIOLET/RED (*Specify length 1.708) WIRE, 16GA - TFFN BLACK (*Specify length 2.917) WIRE, 12GA - TFFN RED (*Specify length 0.500) WIRE, 10GA - TFFN RED WIRE, 12GA - TFFN BLUE WIRE, 16GA - TFFN BLUE (*Specify length 2.333)
9-22A SHEET 3
BI012738
HARNESS, START/STOP - ENGINE ASSEMBLY 4488276 REVISION -
2
1
4
2
9-22B SHEET 1
BI012738
HARNESS, START/STOP - ENGINE ASSEMBLY 4488276 REVISION -
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12
1 2 * 1 * * * * * 6 * 6
EA EA FT EA FT FT FT FT FT EA FT EA
4488276 59347 321429 54430 56719 88057 1719380 17824 35399 4274286 45259 88011 1060339
DESCRIPTION HARNESS, START/STOP - ENGINE CONNECTOR, ELECTRICAL - LIQUID TIGHT 90 DEG 1401356 WASHER, CONDUIT SEAL ,1/2" CONDUIT, SEALTIGHT 1/2" PVC (*Specify length 8.750) CONNECTOR, ELECTRICAL - LIQUID TIGHT 1/2 CONDUIT WIRE, 16GA - TFFN VIOLET/RED (*Specify length 11.583) WIRE, 16GA - TFFN BLACK (*Specify length 11.583) WIRE, 10GA - TFFN RED (*Specify length 11.583) WIRE, 12GA - TFFN BLUE (*Specify length 11.583) WIRE, 16GA - TFFN BLUE/WHITE (*Specify length 11.583) TERMINAL, #16-#14, SLOT SPADE WIRE, 16GA - TFFN GREEN/BROWN (*Specify length 11.583) INSULATED FERRULES, AWG16
9-22B SHEET 2
BI012738
ELECTRIC HORN ASSEMBLY 96907 REVISION E
1 5
9-23 SHEET 1
6 4
BI012738
ELECTRIC HORN ASSEMBLY 96907 REVISION E
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7
1 1 1 4 1 2 1
EA EA EA EA EA EA EA
96907 4371250 42259 4371252 20998 428883 6354 1573761
DESCRIPTION ELECTRIC HORN HORN, ELECTRIC W/CONNECTOR SWITCH, PUSHBUTTON HARNESS, HORN - PUSHBUTTON CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 0.750L) BRACKET, MOUNTING CAPSCREW, HEX HEAD - GR5 (5/16-18UNC, 0.500L) DECAL, HORN
9-23 SHEET 2
BI012738
MAST LOCK INDICATOR ASSEMBLY 1494038 REVISION -
1
2
2
9-24 SHEET 1
1
BI012738
MAST LOCK INDICATOR ASSEMBLY 1494038 REVISION -
ITEM QTY. U/M PART NO. 1 2 3
1 1 *
EA EA FT
1494038 416874 416873 99276
4 5
* *
FT FT
99278 99285
DESCRIPTION MAST LOCK INDICATOR LAMP, GREEN-ECM LAMP, RED-ECM WIRE, ELECT, SXL, 16GA, GREEN/BLACK 50V (*Specify Length 0.001) WIRE, ELECT, SXL, 16GA, GREEN/BLUE 50V (*Specify Length 0.001) WIRE, ELECT, SXL, 16GA, YELLOW/ORANGE 50 (*Specify Length 0.001)
9-24 SHEET 2
BI012738
TRAM INTERLOCK, JACK ASSEMBLY 435465 REVISION E
18 17 16 14 12 16 17 18
15
13 16 17 18
5
5
9-25 SHEET 1
2
3
4
6
BI012738
TRAM INTERLOCK, JACK ASSEMBLY 435465 REVISION E
8
8
8
8
9-25 SHEET 2
BI012738
TRAM INTERLOCK, JACK ASSEMBLY 435465 REVISION E
9
27
8
9-25 SHEET 3
BI012738
TRAM INTERLOCK, JACK ASSEMBLY 435465 REVISION E
ITEM QTY. U/M PART NO. 2 3 4
4 16 16
EA EA EA
435465 434893 5983 319918
5 6 8 12 13 14 15 16 17 18 19
4 16 4 1 1 1 1 3 3 3 1
EA EA EA EA EA EA EA EA EA EA EA
5664 320035 416874 4344623 4344624 4346958 1724211 418426 1672875 4226696 4365140
20 21 22 27
1 1 2 1
EA EA EA EA
416859 416861 416651 416873
DESCRIPTION TRAM INTERLOCK, JACK SWITCH, LIMIT WASHER, LOCK (3/16) SCREW, MACHINE - ROUND HEAD SLOT (#10-24UNC, 1.750L) PLUG, PIPE - SQUARE HEAD WASHER, FLAT (#10, TYPE B) LAMP, GREEN HARNESS, JACK INTERLOCK - FRONT LEFT HARNESS, JACK INTERLOCK - FRONT RIGHT HARNESS, JACK INTERLOCK - REAR LEFT HARNESS, JACK INTERLOCK - REAR RIGHT ADAPTER, CONDUIT THREADED (1/2) CAP, SEAL - REINFORCED #17 GASKET, FLAT - M20 CONDUIT FITTING HARNESS, JACK LIGHT INDICATORS SUBASSEMBLY CONNECTOR, ELECTRICAL - PLUG 2 PIN CONNECTOR,ELECTRICAL - WEDGELOCK CONTACT, ELECTRICAL - GOLD-PLATED LAMP, RED
9-25 SHEET 4
SECT-PAGE
9-26 9-27 9-28 9-29
9-29A
BI012738
HARNESS, JACK INTERLOCK - FRONT LEFT ASSEMBLY 4344623 REVISION -
1
2 7 3
1
4
10
5
2
9-26 SHEET 1
11 6
11
BI012738
HARNESS, JACK INTERLOCK - FRONT LEFT ASSEMBLY 4344623 REVISION -
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
2 2 2 2 1 1 1 3 1 1 2 6 6 6 6
EA EA EA EA EA EA EA FT FT EA EA FT FT FT FT
4344623 418428 1672874 418426 1672875 4296910 59347 56719 54430 418421 321429 4226696 1720169 88061 416888-082 1720168
DESCRIPTION HARNESS, JACK INTERLOCK - FRONT LEFT REDUCER, CONDUIT 1/2" - 5/16"- PMA CAP, SEAL, REINFORCED, #10 ADAPTER, CONDUIT THREADED, STR, 1/2" CAP, SEAL, REINFORCED, #17 CONDULET-CROUSE HINDS, C19, MODIFIED CONNECTOR, ELECTRICAL - LIQUID TIGHT 90 DEG CONNECTOR, ELECTRICAL - LIQUID TIGHT 1/2 CONDUIT CONDUIT, SEALTIGHT 1/2" PVC CONDUIT, PMA FLEX - 5/16 1401356 WASHER, CONDUIT SEAL ,1/2" GASKET, FLAT- M20 CONDUIT FITTING WIRE, 16GA - TFFN TAN/RED WIRE, 16GA - TFFN VIOLET/WHITE WIRE, 18GA - TFFN TAN/2 WIRE, 16GA - TFFN TAN/GREEN
9-26 SHEET 2
BI012738
HARNESS, JACK INTERLOCK - FRONT RIGHT ASSEMBLY 4344624 REVISION -
3
10
4
2 6
11
11
7 5
9-27 SHEET 1
1
2
1
BI012738
HARNESS, JACK INTERLOCK - FRONT RIGHT ASSEMBLY 4344624 REVISION -
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
2 2 1 1 1 1 1 3 2 1 2 6 6 6 6
EA EA EA EA EA EA EA FT FT EA EA FT FT FT FT
4344624 418428 1672874 418426 1672875 4296910 59347 56719 54430 418421 321429 4226696 88058 1720169 1720168 416888-083
DESCRIPTION HARNESS, JACK INTERLOCK - FRONT RIGHT REDUCER, CONDUIT 1/2" - 5/16"- PMA CAP, SEAL, REINFORCED, #10 ADAPTER, CONDUIT THREADED, STR, 1/2" CAP, SEAL, REINFORCED, #17 CONDULET-CROUSE HINDS, C19, MODIFIED CONNECTOR, ELECTRICAL - LIQUID TIGHT 90 DEG CONNECTOR, ELECTRICAL - LIQUID TIGHT 1/2 CONDUIT CONDUIT, SEALTIGHT 1/2" PVC CONDUIT, PMA FLEX - 5/16 1401356 WASHER, CONDUIT SEAL ,1/2" GASKET, FLAT- M20 CONDUIT FITTING WIRE, 16GA - TFFN VIOLET/YELLOW WIRE, 16GA - TFFN TAN/RED WIRE, 16GA - TFFN TAN/GREEN WIRE, 18GA - TFFN TAN/3
9-27 SHEET 2
BI012738
HARNESS, JACK INTERLOCK - REAR LEFT ASSEMBLY 4346958 REVISION A
2
3
3
9-28 SHEET 1
2
4
1
6
BI012738
HARNESS, JACK INTERLOCK - REAR LEFT ASSEMBLY 4346958 REVISION A
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10
1 2 2 1 * 1 * * * *
EA EA EA EA FT EA FT FT FT FT
4346958 1672875 418428 1672874 418427 418421 4226696 416888-081 88059 1720169 88061
DESCRIPTION HARNESS, JACK INTERLOCK - REAR LEFT CAP, SEAL, REINFORCED, #17 REDUCER, CONDUIT 1/2" - 5/16"- PMA CAP, SEAL, REINFORCED, #10 ELBOW, 90 DEG, CONDUIT - 1/2" CONDUIT, PMA FLEX - 5/16 (*Specify Length 2.333) GASKET, FLAT- M20 CONDUIT FITTING WIRE, 16GA - TFFN TAN/1 (*Specify Length 3.667) WIRE, 16GA - TFFN VIOLET/GREEN (*Specify Length 3.667) WIRE, 16GA - TFFN TAN/RED (*Specify Length 3.667) WIRE, 16GA - TFFN VIOLET/WHITE (*Specify Length 3.667)
9-28 SHEET 2
BI012738
HARNESS, JACK INTERLOCK - REAR RIGHT ASSEMBLY 1724211 REVISION B
4
5 4
5
5
9-29 SHEET 1
4
1
2
3
BI012738
HARNESS, JACK INTERLOCK - REAR RIGHT ASSEMBLY 1724211 REVISION B
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11
1 1 2 2 2 * 1 * * * *
EA EA EA EA EA FT EA FT FT FT FT
1724211 418427 1671304 1672875 418428 1672874 418421 418426 416888-084 1718880 1720169 88058
DESCRIPTION HARNESS, JACK INTERLOCK - REAR RIGHT CONDUIT, PMA FLEX - 5/16 (*Specify Length 2.333) NUT, HEX, PLASTIC (M20 X 1.5) CAP, SEAL, REINFORCED, #17 REDUCER, CONDUIT 1/2" - 5/16"- PMA CAP, SEAL, REINFORCED, #10 CONDUIT, FLEX PMA-5/16 (*Specify length 4.500) ADAPTER, CONDUIT THREADED, 1/2" WIRE, 18GA - TFFN TAN/4 (*Specify Length 8.250) WIRE, 16GA - TFFN TAN/YELLOW (*Specify Length 8.250) WIRE, 16GA - TFFN TAN/RED (*Specify Length 8.250) WIRE, 16GA - TFFN VIOLET/YELLOW (*Specify Length 8.250)
9-29 SHEET 2
BI012738
HARNESS, JACK LIGHT INDICATORS - SUBASSEMBLY ASSEMBLY 4365140 REVISION -
15 17 16
5
9-29A SHEET 1
BI012738
HARNESS, JACK LIGHT INDICATORS - SUBASSEMBLY ASSEMBLY 4365140 REVISION -
9-29A SHEET 2
BI012738
HARNESS, JACK LIGHT INDICATORS - SUBASSEMBLY ASSEMBLY 4365140 REVISION -
9-29A SHEET 3
BI012738
HARNESS, JACK LIGHT INDICATORS - SUBASSEMBLY ASSEMBLY 4365140 REVISION -
9-29A SHEET 4
BI012738
HARNESS, JACK LIGHT INDICATORS - SUBASSEMBLY ASSEMBLY 4365140 REVISION -
ITEM QTY. U/M PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
4 4 8 * 4 13 7 * * * * 5 * * 1 4 4
EA EA EA FT EA EA EA FT FT FT FT FT FT FT EA EA EA
4365140 416858 416860 416650 344931 403689 1245689 1245932 1719380 88012 416888-081 416888-082 416888-083 416888-084 416888-080 435538 319926 6293
DESCRIPTION HARNESS, JACK LIGHT INDICATORS - SUBASSEMBLY CONNECTOR, ELECTRICAL - RECEPTACLE DT04 CONNECTOR, ELECTRICAL - WEDGELOCK CONTACT, ELECTRICAL - GOLD-PLATED 16 PIN LOOM, CORRUGATED - 1/2" SPLIT NYLON (*Specify Length 2.500) RELAY, 24VDC, SPDT W/DIODE TERMINAL, #16-#14, 1/2 ULTRAFAST TERMINAL, #12-#10, FASTON WIRE, 18GA - TFFN BLACK (*Specify Length 7.083) WIRE, 16GA - TFFN GREEN/BLACK (*Specify Length 5.750) WIRE, 18GA - TFFN TAN/1 (*Specify Length 4.667) WIRE, 18GA - TFFN TAN/2 (*Specify Length 4.917) WIRE, 18GA - TFFN TAN/3 WIRE, 18GA - TFFN TAN/4 (*Specify Length 5.083) WIRE, 18GA - TFFN TAN/0 (*Specify Length 1.333) BRACKET, MOUNTING SCREW, MACHINE - ROUND HEAD SLOT (1/4-20UNC, 0.500L) NUT, LOCK (1/4-20UNC, ELASTIC COLLAR)
9-29A SHEET 5
BI012738
PIPE RACK INTERLOCK ASSEMBLY 426621 REVISION G
5
2
7
11
7 10
2
5
9-30 SHEET 1
BI012738
PIPE RACK INTERLOCK ASSEMBLY 426621 REVISION G
9-30 SHEET 2
BI012738
PIPE RACK INTERLOCK ASSEMBLY 426621 REVISION G
ITEM QTY. U/M PART NO. 2 3 4 5 7 10 11
1 1 1 1 2 2 1
EA EA EA EA EA EA EA
426621 400494 4334065 321429 T106141 5989 7972 65226
DESCRIPTION PIPE RACK INTERLOCK BRACKET, MOUNTING - LIMIT SWITCH PIPE RACK INTERLOCK HARNESS WASHER, CONDUIT SEAL (1/2) BAR, FLAT WASHER, LOCK (3/8, SPRING) NUT, LOCK (3/8-16UNC, ELASTIC COLLAR) SWITCH, TOGGLE - ENVIRONMENT SEALED
9-30 SHEET 3
BI012738
ADDITIONAL LIGHTING KIT ASSEMBLY 402644 REVISION F
1
1
1
9-31 SHEET 1
BI012738
ADDITIONAL LIGHTING KIT ASSEMBLY 402644 REVISION F
4 5
3
1
9-31 SHEET 2
6
7
8
BI012738
ADDITIONAL LIGHTING KIT ASSEMBLY 402644 REVISION F
ITEM QTY. 1 2 3 4 5 6 7 8
5 1 4 1 1 1 2 2 2
U/M EA EA LAMP EA EA EA EA EA EA EA
PART NO. 402644 75321 97876 43160 57913 47840 65226 42538 42624 6293
DESCRIPTION ADDITIONAL LIGHTING KIT LAMP, FLOOD - HALOGEN - 24 V Bulb, Replacement BRACKET, FLOODLIGHT CIRCUIT BREAKER RELAY, 24V SWITCH, TOGGLE CAPSCREW, HEX HEAD - GR5 (1/4-UNC, 0.750L) WASHER, FLAT (1/4, TYPE A) NUT, LOCK (1/4-20UNC, ELASTIC COLLAR)
9-31 SHEET 3
© 2014 Caterpillar All Rights Reserved. CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow,” the “Power Edge” trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission. Printed in U.S.A.