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Buyer: Paula Wicker ([email protected]) Transaction ID: 5HL31427PN804190R

Scroll Saw Magic

Macho

FULL-SIZE WOOD TOY PLAN SET

Motorcycle

MACHO MOTORCYCLE 4-11/16” high x 3-3/8” wide x 8-3/8” long

John W. Lewman Cynthia A. Lewman ToymakingPlans.com © 2013

Buyer: Paula Wicker ([email protected]) Transaction ID: 5HL31427PN804190R

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ToymakingPlans.com © 2013

Buyer: Paula Wicker ([email protected]) Transaction ID: 5HL31427PN804190R

Warning: Read before copying. The unauthorized reproduction or distribution of this copyrighted work is illegal. Criminal copyright infringement including infringement without monetary gain, is investigated by the FBI and is punishable by up to 5 years in federal prison and a fine of $250,000.

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Macho

Motorcycle

The plans and patterns in this planset can be photo-copied for your personal use when building the toys. ToymakingPlans.com plans and patterns are copyrighted and cannot legally be copied, distributed or shared with anyone for any other purpose. Make as many of each toy as you like! The wood toys in this plan set are royalty-free. You have the right to build any quantity of these toys for any reason. ToymakingPlans.com is dedicated to providing you with the information and ideas you need to develop your skills as a toymaker. We welcome your comments and any suggestions about this collection of toy plans. Email: [email protected] ©2013 ToymakingPlans.com - All rights reserved - 082613 Note to the Readers: Due to different conditions, tools, and individual skills ToymakingPlans.com assumes no responsibility for any damages, injuries suffered, or losses incurred as a result of following the information published in this plan set. Before beginning any project review instructions carefully. If any doubts or questions remain consult local experts or authorities. Copyright Information: Plans and patterns in this Plan Set can be photo-copied for personal use when building the toys. ToymakingPlans.com plans and patterns are copyrighted and cannot be distributed or shared for free or for any other reason.

FULL-SIZE WOOD TOY PLAN SETS Color & Natural Wood Pictorial Views.............................. 4-11 Patterns Index and Exploded View-All Parts.................. 14-15 Step-by-Step Views and Assembly How-To’s................. 16-17 Precision Plan Views and Full Size Patterns.................. 18-23 Craft Sales Carton Sources................................................. 24 Graphics for Printable Carton Labels.................................. 25 Gallery Photos................................................................ 26-36 ToymakingPlans.com © 2013

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Buyer: Paula Wicker ([email protected]) Transaction ID: 5HL31427PN804190R

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MACHO MOTORCYCLE

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Buyer: Paula Wicker ([email protected]) Transaction ID: 5HL31427PN804190R

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MACHO MOTORCYCLE Painted toys are MDF (medium density fiberboard) or fine grained hardwoods to make a smooth base for a glossy surface. Finish is spray can color glosses over white primer. First apply 3 coats of primer sanding each coat with 220 sandpaper when dry. Then apply 3 coats of gloss paint sanding each coat with 400 sandpaper when dry. Apply final coat of gloss clear. Do not sand final coat. Note: All Rust-Oleum and Krylon paints and finishes are non-toxic when dry.

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Buyer: Paula Wicker ([email protected]) Transaction ID: 5HL31427PN804190R

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MACHO MOTORCYCLE Motorcycle shown is premium white pine lumber tinted by heat-treating in a kitchen oven at 400 degrees at various time lengths before assembly. The toy was first sanded with 80, 120, 150 and 200 grit sandpaper. The final step was to apply spray can clear gloss polyurethane.

Motorcycle shown is tinted with the method described on page 7. It has a final finish of 3 coats of spray can polyurethane clear coat sanded with 400 grit paper followed with a finish coat that is not sanded.

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MACHO MOTORCYCLE

Obtain tints from light to dark on any wood without staining.

Wood parts are tinted before glue assembly by heat-treating. Glues dry quickly with a strong bond. THIS DO-IT-YOURSELF WOODTINTING FORMULA STERILIZES THE WOOD AND IT’S NON-TOXIC AND USES NO STAINS! Baking the wood creates a safe but noticeable odor. As an alternative to baking the wood in your kitchen oven you may want to use a toaster oven outside on our porch or deck. Used toaster ovens in your area are available on Craigslist.org. Step1: For the both tints shown pre-heat the oven to 400 degrees Fahrenheit or 200 degrees Celcius. Step 2: Place the parts to be tinted on a cookie sheet and place it in the oven. The dark tone requires one hour in the oven. The light tone requires 1/2 hour in the oven. For darker tones increase the oven time. For lighter tones decrease the oven time. Step 3: Remove tinted parts from oven and let cool until warm to the touch. Step 4: After the toy is assembled and glued apply Cynthia’s Paste Wax Finish. The home-made formula is on our website at toymakingplans.com ALTERNATE FINAL FINISH COAT: Instead of Cynthia’s Paste Wax Finish apply 3 coats of spray can polyurethane clear coat and sand each coat when dry with 400 grit paper. Apply 2 final finish coats that are not sanded.

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Buyer: Paula Wicker ([email protected]) Transaction ID: 5HL31427PN804190R

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MACHO MOTORCYCLE

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Buyer: Paula Wicker ([email protected]) Transaction ID: 5HL31427PN804190R

Scroll Saw Magic

MACHO MOTORCYCLE

ToymakingPlans.com © 2013

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Buyer: Paula Wicker ([email protected]) Transaction ID: 5HL31427PN804190R

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MACHO MOTORCYCLE

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Buyer: Paula Wicker ([email protected]) Transaction ID: 5HL31427PN804190R

Scroll Saw Magic

MACHO MOTORCYCLE

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Buyer: Paula Wicker ([email protected]) Transaction ID: 5HL31427PN804190R

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MACHO MOTORCYCLE

0 printer scale

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ACTUAL SIZE

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Buyer: Paula Wicker ([email protected]) Transaction ID: 5HL31427PN804190R

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ACTUAL SIZE

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Buyer: Paula Wicker ([email protected]) Transaction ID: 5HL31427PN804190R

PARTS INDEX: Scroll Saw Magic Macho Motorcycle Page 20

Page 21 35 7

8

34

6

35

4

31

2 1 30

33 5

3

29

32

5

33

9

13

11

10

Page 22

11

Page 23 19L

20

19R

20

21

22

21

14

15 24

16 18

23

23

22

24

18 26 25 27 28

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14

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Buyer: Paula Wicker ([email protected]) Transaction ID: 5HL31427PN804190R

1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11.



1/4” diameter x 2-1/4” 7/16” x 1/2” x 1-7/8” 5/16” x 1/2” x 1-1/4” 1/2” x 1” x 1-1/4” 1” diameter x 3/8” 1/4” diameter x 7/8” 1/2” diameter x 1/4” 1/2” diameter x 1/2” 1/4” x 1” x 3-3/8” 1/4” diameter x 1-3/8” 2-1/2” diameter x 1/2”

make 2 make 1 make 1 make 1 make 2 make 1 make 1 make 1 make 1 make 2 buy 2

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MACHO MOTORCYCLE

35

Part 11 Wheels www.craftparts.com order number SW2500 2-1/2” dia. x 1/2” thick Spoke Wheels 1/4” axle hole

32

31 22

35 7 24

23

15R

33

6

27

9

33

21

18

34

20 30

29

19R 28

14R

12. 1/2” x 2-3/4” x 3-1/8” make 1 13. 1/4” x 1-1/4” x 5-15/16” make 1 14LR. 3/8” x 15/16” x 1-7/16” make 2 15LR. 3/8” x 15/16” x 1-7/16” make 2 16. 1/2” x 1-3/8” x 2-7/16” make 1 17. 1/2” x 1-3/8” x 2-7/16” make 1 18. 3/8” diameter x 1/2” make 4 19LR. 1” diameter x 3/8” make 2 20. 1/4” diameter x 4-3/16” make 2 21. 1/4” diameter x 1-7/16” make 2 22. 1/8” x 1” x 1-3/8” make 2 23. 1/4” x 3/4” x 1-7/16” make 2 24. 1/4” diameter x 3/8” make 4 25. 1/8” x 3/8” x 15/16” make 1 26. 5/32” dia. x 13/16” axle peg buy 1 27. 3/16” x 3/16” x 1-11/16” make 1 28. 3/16” x 3/16” x 1-7/8” make 1 29. 3/16” diameter x 1-9/16” make 1 30. 3/8” diameter x 1/2” make 2 31. 7/16” x 1-1/4” x 1-13/16” make 1 32. 5/16” diameter x 5/8” make 1 33. 7/16” x 1” x 1-15/16” make 2 34. 1/2” x 15/16” x 3-1/2” make 1 35. 1/8” x 11/16” x 1-13/16” make 2

19L 30 22 10

4

16

1

13

11

3 8

15L

21 20

23

2

5

24 14L

11

12

1

17

25

26

18 5

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Part 26 axle peg www.craftparts.com [order number AP0900] 5/32” dia. x 13/16” cut to 9/16” length

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Buyer: Paula Wicker ([email protected]) Transaction ID: 5HL31427PN804190R

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MACHO MOTORCYCLE

35

31

32 35

rear wheel slot

13 33

33

34

19L

12

Step 1 Assembly

19R

1. Using the Plan View drawing on page 18 as a guide clamp and glue Part 19L and Part 19R to Part 13 aligned with rear and outside edges. Clamp and glue Part 12 centered on Part 13 and 1/16” away from from the edge of the rear wheel slot of Part 13. Let glue dry before proceeding to Step 2. 14R

15R

Step 2 Assembly

2. Clamp and glue two Part 35’s to Part 31 aligned with edges. Glue Part 32 into Part 31. Using the Plan View drawing on page 18 as a guide clamp and glue the Part 31-32-35 assembly to Step 1 Assembly centered at a point 7/8” back from front edge of Step 1 Assembly. 22

3. Clamp and glue the two Part 33’s to Part 34 aligned with the edges of Part 34. Using the Plan View drawing on page 18 as a guide clamp and glue the Part 33-33-34 Assembly to the Step 2 Assembly centered on and at a point 2-5/8” back from the front edge of Part 13. Let the glue dry thoroughly before proceeding.

23

20 21 21

16

20

22 15L

Step 3 Assembly

Step 4 Assembly

Step 5 Assembly

17

14L

4. Using the Plan View drawing on page 18 as a guide clamp and glue Part 14L-Part 14R and Part 15L-Part 15R to the Step 3 Assembly. Let the glue dry thoroughly before proceeding.

16

23

5. Using the Plan View drawing on page 18 as a guide clamp and glue the two Part 22’s and the two Part 23’s to the Step 4 Assembly. Let the glue dry thoroughly before proceeding. ToymakingPlans.com © 2013

6. Glue the two Part 20’s and the two Part 21’s to Parts 16 and 17. Using the Plan View drawing on page 18 as a guide clamp and glue Part 16 and Part 17 to the Step 5 Assembly. Let the glue dry thoroughly before proceeding to the next step.

Buyer: Paula Wicker ([email protected]) Transaction ID: 5HL31427PN804190R

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34

30

MACHO MOTORCYCLE 6 4

24 29

8 30

19R

18

3 24

2

Step 9 Assembly

1

27 28

Step 6 Assembly

16

7. Using the Plan View drawing on page 18 as a guide glue Part 27 and Part 28 on Part 19R and Part 16, aligned with the inside edges of Part 19R and Part 16 of the Step 6 Assembly. Let the glue dry thoroughly before proceeding. Step 8 Assembly

Step 7 Assembly

25

17

26

18

8. Glue Part 29 centered in Part 34 then glue two Part 30’s to Part 29 with 1/32” of Part 29 protruding. Glue the four Part 18’s and the four Part 24’s to the Step 7 Assembly. Insert Part 26 through Part 25 and glue into Part 17. The kickstand Part 25 isn’t glued to Part 26. Part 25 rotates tightly around the Part 26 peg and snug against Part 17. 11

1 5

9. Using the Plan View drawing on page 18 as a guide glue two Part 1’s to Part 4 then glue Part 3 to Part 1’s at a point 1/4” from the bottom edge of Part 4. Glue Part 8 centered on Part 4. Glue Part 6 to Part 4. Glue Part 2 centered flush against Part 3 on Step 9 Assembly. Glue two Part 5’s with bevels on the outside to the ends of Part 1’s. Use Part 10 axle and Part 11 wheel for correct alignment.

Step 9 Assembly 10 9

7

10. Insert Step 9 Assembly thru steering hole in Step 8 Assembly. Glue Parts 7 and 9 to the steering shaft of the Step 9 Assembly. The Step 9 Assembly is not glued to the Step 8 Assembly. The Step 9 Assembly rotates snug in the Step 8 Assembly.

Step 10 Assembly 11. Apply a small amount of glue to one Part 11 wheel hole. Insert Part 10 thru the axle hole in the Step 10 Assembly and through the wheel and into the opposite axle hole with an even amount of axle on both sides. The wheel glues solid to the axle and axle rotates freely in the Step 10 Assembly. Repeat for second wheel.

NOTE: To prevent the glued axles from bonding to the Step 10 Assembly rotate the wheel/axle assembly until glue is dry to prevent the axles from bonding to the Step 10 Assembly. ToymakingPlans.com © 2013

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Buyer: Paula Wicker ([email protected]) Transaction ID: 5HL31427PN804190R

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MACHO MOTORCYCLE

0 printer scale

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ACTUAL SIZE

ATTENTION:

side plan view

THIS FULL SIZE PRECISION PLAN VIEW IS FOR ASSEMBLY REFERENCE. INDIVIDUAL PATTERNS ON PAGES 20-23.

7 9 32 13 8

6

31 35 4 12

2

3

30

29

33

34

23 24

24

1

22 13 14L

15L 27

18

10

10

18

21

5 17

26

16 11

18

19L

28 20 25

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Buyer: Paula Wicker ([email protected]) Transaction ID: 5HL31427PN804190R

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MACHO MOTORCYCLE

ACTUAL SIZE

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IMPORTANT NOTE

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MACHO MOTORCYCLE

0 printer scale

1 2 ACTUAL SIZE

8. 1/2” dia. x 1/2” make 1

HOLE 1/4” DIA. 3/8” DEEP

1. 1/4” diameter x 2-1/4” make 2

8

HOLE 1/4” DIA. 3/16” DEEP

4

4

1

1

To preserve printer ink print only the pages required for creating patterns for sawing. The pattern pages are all black line on whiteground and print economically on any computer printer.

3

7. 1/2” dia. x 1/4” make 1 6. 1/4” dia. x 7/8” make 1

8

7

6

62 DEGREES

2. 7/16” x 1/2” x 1-7/8” make 1 2

HOLE 1/4” DIA. 3/16” DEEP

2

4

HOLE 1/4” DIA. 3/8” DEEP

4. 1/2” x 1” x 1-1/4” make 1 3. 5/16” x 1/2” x 1-1/4” make 1

HOLE 1/4” DIA. THRU

3 5 3

5

5

HOLE 9/32” DIAMETER THRU 5. 1” diameter x 3/8” make 2

HOLE 1/4” DIA. THRU 2 PLACES

HOLE 1/4” DIA. THRU

5

9

13

13. 1/4” x 1-1/4” x 5-15/16” make 1 9

9. 1/4” x 1” x 3-3/8” make 1

13

20

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Buyer: Paula Wicker ([email protected]) Transaction ID: 5HL31427PN804190R

IMPORTANT NOTE

Scroll Saw Magic

To preserve printer ink print only the pages required for creating patterns for sawing. The pattern pages are all black line on whiteground and print economically on any computer printer.

0 printer scale

1 2 ACTUAL SIZE

3

35. 1/8” x 11/16” x 1-13/16” make 2

34. 1/2” x 15/16” x 3-1/2” make 1 34

MACHO MOTORCYCLE 31. 7/16” x 1-1/4” x 1-13/16” make 1 HOLE 5/16” DIA. THRU

35

31

HOLE 3/16” DIA. THRU 34

NOTE: Drill hole in wood block before sawing out Part 31.

35 31

33

HOLE 3/16” DIA. THRU

29. 3/16” diameter x 1-9/16” make 1

30

32

29

30. 3/8” dia. x 1/2” make 2

33

33. 7/16” x 1” x 1-15/16” make 2

11

Part 11 Wheels www.craftparts.com order number SW2500 2-1/2” dia. x 1/2” thick Spoke Wheels 1/4” axle hole

32. 5/16” dia. x 5/8” make 1 11

33

33

10

10

10. 1/4” diameter x 1-3/8” make 2

11

11

11. 2-1/2” diameter x 1/2” make 2 ToymakingPlans.com © 2013

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Buyer: Paula Wicker ([email protected]) Transaction ID: 5HL31427PN804190R

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MACHO MOTORCYCLE

0 printer scale

1 2 ACTUAL SIZE

HOLE 1/4” DIA. THRU

3

20. 1/4” diameter x 4-3/16” make 2 19L

20

19R

19LR. 1” diameter x 3/8” make 2

20

20 20 22 21

21

21

21

22

22. 1/8” x 1” x 1-3/8” make 2

21. 1/4” diameter x 1-7/16” make 2

16

18. 3/8” diameter x 1/2” make 4

HOLE 3/4” DIA. THRU

12

12

22

12. 1/2” x 2-3/4” x 3-1/8” make 1

18

18

18

18

18

18

18

18

2 HOLES 1/4” DIA. 5/16” DEEP 2 HOLES 3/8” DIA. 3/8” DEEP

16. 1/2” x 1-3/8” x 2-7/16” NOTE: Drill holes in wood block make 1 before sawing out

IMPORTANT NOTE

To preserve printer ink print only the pages required for creating patterns for sawing. The pattern pages are all black line on whiteground and print economically on any computer printer.

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16

Parts 16 and 17.

2 HOLES 3/8” DIA. 3/8” DEEP HOLE 1/4” DIA. 5/16” DEEP

17

HOLE 1/4” DIA. 5/16” DEEP HOLE 5/32” DIA. THRU

17. 1/2” x 1-3/8” x 2-7/16” make 1 17

Buyer: Paula Wicker ([email protected]) Transaction ID: 5HL31427PN804190R

IMPORTANT NOTE

To preserve printer ink print only the pages required for creating patterns for sawing. The pattern pages are all black line on whiteground and print economically on any computer printer.

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0 printer scale

1 2 ACTUAL SIZE

MACHO MOTORCYCLE

3

HOLE 1/4” DIA. THRU

15L

14L

23

23

23

23

23. 1/4” x 3/4” x 1-7/16” make 2

NOTE: Cut optional grooves in blocks 14L and 14R before sawing profile to shape.

14L

15L

14L

15L

14R

15R

14R

15R

NOTE: Cut optional grooves in blocks 14L and 14R before sawing profile to shape.

24

24

24

24. 1/4” diameter x 3/8” make 4 HOLE 5/32” DIA. THRU

15R

14R

24

Part 26 axle peg www.craftparts.com [order number AP0900] 5/32” dia. x 13/16” cut to 9/16” stem length

26

26. 5/32” dia. x 13/16” axle peg buy 1

25

27

14LR. 3/8” x 15/16” x 1-7/16” make 2

15LR. 3/8” x 15/16” x 1-7/16” make 2

25. 1/8” x 3/8” x 15/16” make 1

27. 3/16” x 3/16” x 1-11/16” make 1

28

28. 3/16” x 3/16” x 1-7/8” make 1

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Buyer: Paula Wicker ([email protected]) Transaction ID: 5HL31427PN804190R

Display your Play Sets in Add a pro-touch to your work with these labeled and signatured gift boxes. The cartons are delivered to your door in 3 to 5 days from www.uline.com. Print out the labels on page 25 and add your professional gift boxes. signature. Apply the labels to the box with permanent spray adhesive.

Macho Motorcycle Box S-16705 (9” x 5” x 4”) www.uline.com

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Buyer: Paula Wicker ([email protected]) Transaction ID: 5HL31427PN804190R

Macho

Motorcycle

Handcrafted with care for a years of play.

Toymaker

Macho

Motorcycle

Handcrafted with care for a years of play.

Toymaker

Buyer: Paula Wicker ([email protected]) Transaction ID: 5HL31427PN804190R

Buyer: Paula Wicker ([email protected]) Transaction ID: 5HL31427PN804190R

Buyer: Paula Wicker ([email protected]) Transaction ID: 5HL31427PN804190R

Buyer: Paula Wicker ([email protected]) Transaction ID: 5HL31427PN804190R

Buyer: Paula Wicker ([email protected]) Transaction ID: 5HL31427PN804190R

Buyer: Paula Wicker ([email protected]) Transaction ID: 5HL31427PN804190R

Buyer: Paula Wicker ([email protected]) Transaction ID: 5HL31427PN804190R

Buyer: Paula Wicker ([email protected]) Transaction ID: 5HL31427PN804190R

Buyer: Paula Wicker ([email protected]) Transaction ID: 5HL31427PN804190R

Buyer: Paula Wicker ([email protected]) Transaction ID: 5HL31427PN804190R

Buyer: Paula Wicker ([email protected]) Transaction ID: 5HL31427PN804190R