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• Erika Arroyo

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Drilling Rigs

   

Table Of Contents

AC VF Drilling Rigs

02

Mechanical Drilling Rigs

04

DC Drilling Rigs

08

Electromechanical Drilling Rigs

10

Trailer- Mounted Drilling Rigs

12

Workover Rigs

16

Contact Us

18 

AC VFD Drilling Rigs     1

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Drilling Rigs

   

Features of AC VFD Drilling Rig: • Drill floor equipment installs at ground level and rigs up integrally with the mast • Single shaft AC VFD gear drives drawworks; Drawworks main brake is hydraulic disc brake, assistant brake is dynamic brake, meanwhile drawworks is equipped with motor autobit-feeding device • Traveling block position automatic control system prevents “collide up and impact down” accidents. Position control is achieved by real-time detection of traveling block position and PLC calculation and analysis. When traveling block reaches alarming position, “soft-stop” control procedure of “alarming-slowdown-stop” is triggered automatically. Accurate real-time position indication of traveling block makes driller’s operation easy. • Integrated design of mechanical, electrical, digital control and communication, adopting upto-state vector control, VFD, digital control and field bus communication technology • Performance and technical parameters comply with SY/T5609—1999 standard. • Main parts conform to API spec and marked with API monogram.

    2

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Drilling Rigs

   

114mm Drilling (4 ½”) DP Depth 127mm (5”) DP Max. Hook Load Dw Rated Power Shifting Number of DW

AC VF Drilling Rigs Main Technical Parameters ZJ30/1700DB ZJ40/2250DB ZJ50/3150DB

ZJ70/4500DB

3000m (10000ft)

4000m (13000ft)

5000m (16400ft)

7000m (23000ft)

2500m (8000ft)

3200m (10500ft)

4500m (14800ft)

1700Kn (38kips) 550Kw (750hp) Stepless change

2250Kn (496kips) 735kw（1000hp） Stepless change

3150Kn (695kips) 1100kw（1500hp） Stepless change

4500Kn (992kips) 1470kw（2000hp） Stepless change

6×7

6×7

32 mm (1 1/4")

35 mm (1 3/8")

38 mm (1 1/2")

Wire Rope System of Traveling System

5×6

Diameter of Drilling Wire Rope

29 mm (1 1/8”)

5×6

6000m (19700ft)

RT Opening Diameter

520.7mm (20 1/2")

698.5 mm( 27 1/2")

698.5 mm (27 1/2")

952.5 mm ( 371/2")

Shifting number of RT

1 Stepless change

1 Stepless change

1 Stepless change

1 Stepless change

2 x 735kw (1000hp)

2 x 956 kw (1300hp)

2 x 1180kw (1600hp)

3 x 1180kw (1600 hp)

43 m (142 ft）

45 m（147 ft ）

47 m（152 ft ）

7.5m(25ft)

7.5m(25ft)

10.5 m (35 ft)

10.5 m (35 ft)

6.26m(20.5ft)

6.26m(20.5ft)

9.12 m (30 ft)

9.12 m (30 ft)

-

-

-

-

3x1200kw（1632hp)

3x 1200kw（1632hp）

3x1200 kw（1632hp）

4x1200kw（1632hp)

-

-

-

-

260 m3（1710 BB）

260 m3（1710 BB）

320 m3（2100 BB）

380 m3（2500 BB）

Quantity and Power of Drilling Pumps Mast Type and Effective Height Drill floor Height Drill Floor Clearance Transmission Mode Quantity and power of Main Generator Sets HP Mud Manifold Effective Mud Volume of Solid Control System

41m（134ft）

    3

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Drilling Rigs

   

Mechanical Drilling Rigs

Features of Belt Drive Drilling Rig • Designed and manufactured in compliance with SY/T5609-1999 standard. The rig as a whole can operate in temperatures ranging from＋50℃－35℃, satisfying HSE regulations. • Powered by 3 sets of 2000 Series diesel engines with gear box transmission • The drawworks drum is grooved. Main brake is hydraulic disc brake and assistant brake is electromagnetic eddy current brake. Drawworks is equipped with assistant lifting device. Main drawworks adopts pneumatic tube clutch for remote control, thus operating easily and quickly. Cathead drawworks is equipped with sand drum and bank brake, of one-piece structure. • Drawworks adopts split type arrangement and installed above and under the drill floor. Heavy main drawworks is placed at lower position. “Bevel gear box + cardan shaft” are installed on the drill floor. Drill floor is box-on-box type structure, compact, easy to rig up. Ktype mast without pulling rope is fit for assembly at ground level and rigs up as one unit • Belt compound for transmission. Equipped with heavy-duty, triplex single-action mud pump with cardan shaft transmission     4

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Drilling Rigs

   

Belt Drive Rigs Main Technical Parameters: ZJ30/1700DZ ZJ40/2250DZ 114mm (4 ½”) DP 127mm (5”) DP Max. Hook Load Dw Rated Power

ZJ50/3150DZ

3000m(10000ft)

4000m(1300ft)

5000m(16400ft)

2500m(8000ft)

3200m(10500ft)

4500m(14800ft)

1700KN(38kips) 550Kw(750hp)

2250KN(496kips) 735 kw（1000 hp）

3150KN(695kips) 1100 kw（1500 hp）

3Forward+1 Reverse

4Forward+2 Reverse

Wire Rope System of Traveling System

5x6

5x6

5x6

Diameter of Drilling Wire Rope

32mm(1 1/8")

32mm(1 1/4")

35 mm (1 3/8")

520.7mm(20 1/2")

698.5 mm(27 1/2")

698.5 mm(27 1/2")

3Forward+1Reverse

4Forward+2 Reverse

4Forward+2 Reverse

Quantity and Power of Drilling Pumps

2*735kw(1000hp)

2*956kw (1300hp)

2*1180kw (1600hp)

Mast Type and Effective Height

31.5 m（134ft）

43 m (142 ft）

45 m（147 ft ）

4.5m (15ft)

6m (20ft)

7.5m (25 ft)

3.44m (11.3ft)

4.76m (15.6ft)

6.26m (20 ft)

Transmission Mode

-

-

-

Quantity and Power of Auxiliary Generator sets

2x1200kw（1632hp)

3x 1100kw（1500hp）

3x1200 kw（1632hp）

-

-

Drilling Depth

DW Gear

RT Opening Diameter RT Gear

Drill Floor Height Drill Floor Clearance

HP Mud Manifold Effective Mud Volume of Solid Control system

-

260 m3（1710 BB）

260 m3（1710 BB）

4Forward+2 Reverse

320 m3（2100 BB）

    5

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Drilling Rigs

   

Chain Drive Drilling Rigs

Features of Chain Drive Drilling Rigs • Key mechanical parts conform to API spec and marked with API monogram Adopts either “2000 (or 3000) series diesel engine + coupling gear box” drive • Drawworks drum is grooved. The main brake is hydraulic disc brake and assistant brake is electromagnetic eddy current brake. Main drawworks adopts pneumatic tube clutch for remote control, thus operating easily and quickly. Cathead drawworks is equipped with sand drum and bank brake, as a one-piece structure • Drawworks adopts split type arrangement and installed above and under the drill floor. Heavy main drawworks is placed at lower position. Drill floor is box-on-box type structure, compact, easy to rig up. K-type mast without pulling rope is fit for assembly at ground level and rigs up as one unit • Integral chain box compound. Equipped with heavy-duty triplex single action mud pump with cardan shaft transmission

    6

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Drilling Rigs

   

Chain Drive Drilling Rigs Main Technical Parameters: ZJ30/1700L ZJ40/2250L ZJ50/3150L

ZJ70/4500L

3000m (10000ft)

4000m (1300ft)

5000m (16400ft)

7000m (2300ft)

114mm Drilling (4 ½”) DP Depth 127mm (5”) DP Max. Hook Load DW Rated Power

2500m (8000ft)

3200m (10500ft)

4500m (14800ft)

1700KN (382kips) 550Kw (750hp)

2250KN (496kips) 735kw（1000 hp）

3150KN (695kips) 1100kw（1500 hp）

4500Kn (992kips) 1470kw（2000hp）

DW Gear

4 forward+2 reserve

4 forward+2 reserve

4 forward+2 reserve

4 forward+2 reserve

5x6

5x6

6×7

6×7

32mm (1 1/4")

35 mm (1 3/8")

38mm (1 1/2")

Wire Rope System of Traveling System Diameter of Drilling Wire Rope

29mm (1 1/8")

6000m (19700ft)

RT Opening Diameter

520.7mm (20 1/2")

698.5 mm (27 1/2")

698.5 mm (37 1/2")

952.5 mm ( 371/2")

RT Gear

4 forward+2 reserve

4 forward+2 reserve

4 forward+2 reserve

4 forward+2 reserve

Quantity and Power of Drilling Pumps

2x735kw (1000hp)

2x956kw (1300hp)

2x1180kw (1600hp)

2x1180 kw (1600 hp)

41m（134ft）

41m（142ft）

45m（147ft）

45m（147ft）

7.5m(25ft)

10.5 m (35 ft)

10.5 m (35 ft)

6.26m(20.5ft)

6.26m (20.5ft)

9.12 m (30 ft)

9.12 m (30 ft)

Transmission Mode

-

-

-

-

Quantity and Power of Auxiliary Generator Sets

3 x 810kw（1632hp)

3 x 810kw（1632hp)

3 x 1110kw（1500hp)

3 x 1110kw（1500hp)

-

-

-

-

320 m3（2100 BB）

380 m3（2500 BB）

Mast Type and Effective Height Drill Floor Height Drill Floor Clearance

HP Mud Manifold Effective Mud Volume of Solid Control System

7.5m(25ft)

260 m3（1710 BB）

260 m3（1710 BB）

    7

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Drilling Rigs

   

DC Drilling Rigs DC Drilling Rigs Main Technical Parameters:

Features of DC Drilling Rig: • Key mechanical parts conform to API spec and marked with API monogram • K-type derrick (mast) and swing-up substructure, the derrick, substructure and drill floor equipment is installed at low place and lifted integrally with drawworks • Adopts to AC-SCR-DC drive mode, using DC motors to drive drawworks, rotary table and mud pump, can realize stepless speed regulating to satisfy preferable drilling technology requirements • Hydraulic disk brake or band brake is used as main brake of drawworks, the assistant brake is electromagnetic eddy current brake with air cooling or water cooling, may be equipped with EATON pneumatic disk brake with water cooling upon customer request • Driven by rotary table independently. Equipped with high power triplex single action mud pump and driven by narrow V band

    8

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Drilling Rigs

   

ZJ30/1700DZ

ZJ40/2250DZ

ZJ50/3150DZ

ZJ70/4500DZ

3000m (10000ft)

4000m (1300ft)

5000m (16400ft)

7000m (2300ft)

2500m (8000ft)

3200m (10500ft)

4500m (14800ft)

1700Kn(382kips) 550Kw (750hp)

2250Kn (496kips) 735kw（1000hp）

3150Kn (695kips) 1100 kw（1500 hp）

4500Kn (992kips) 1470kw（2000hp）

Shifting Number Of DW

4 Stepless Change

4 Stepless Change

4 Stepless Change

4 Stepless Change

Wire Rope System of Traveling System

5x6

5x6

6×7

6×7

32mm (1 1/4")

35mm (1 3/8")

38mm (1 1/2")

114mm Drilling (4 ½”) DP 127mm Depth (5”) DP Max. Hook Load Dw Rated Power

Diameter of Drilling Wire Rope

29mm (1 1/8")

6000m (19700ft)

RT Opening Diameter

520.7mm (20 1/2")

698.5mm (27 1/2")

698.5mm (37 1/2")

952.5mm ( 371/2")

Shifting Number Of RT

2 Stepless Change

2 Stepless Change

2 Stepless Change

2 Stepless Change

Quantity and Power of Drilling Pumps

2 x735kw (1000hp)

2 x 956kw (1300hp)

2 x 1180kw (1600hp)

2 x 1180kw (1600 hp)

41m（134ft）

41m（142ft）

45m（147ft）

45m（147ft）

7.5m(25ft)

10.5 m (35 ft)

10.5 m (35 ft)

6.26m(20.5ft)

6.26m(20.5ft)

9.12 m (30 ft)

9.12 m (30 ft)

Transmission Mode

-

-

-

-

Quantity and Power of Auxiliary Generator Sets

3 x1200kw（1632hp)

Mast Type and Effective Height Drill Floor Height Drill Floor Clearance

HP Mud Manifold Effective Mud Volume of Solid Control System

7.5m(25ft)

3 x1200kw（1632hp)

3 x1200kw（1500hp)

3 x1200kw（1500hp)

-

-

-

-

260 m3（1710 BB）

260 m3（1710 BB）

320 m3（2100 BB）

380 m3（2500 BB）

    9

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Drilling Rigs

   

Electromechanical Drilling Rigs

Features of Electromechanical Drilling Rig: • Key mechanical parts conform to API spec and marked with API monogram • Powered by 4 parallel 2000 (3000) series diesel engines + hydraulic torque converter (coupling) + chain box drive • Drawworks drum is grooved. The main brake is hydraulic disc brake and assistant brake is electromagnetic eddy current brake. Drawworks adopt pneumatic tube clutch for remote control, operating easily and quickly. • Drawworks adopts split type arrangement and installed above and under the drill floor. Heavy main drawworks is placed at lower position. Drill floor is box-on-box type structure, compact, easy to rig up. • Rotary table is independently driven by AC VF motors for 0-240 r/min stepless speed regulation thus eliminating rotary table and mud pump power conflicts which occur in uniform driving system of mechanical rig, thus satisfying quick drilling. AC is provided by auxiliary generator set.

    10

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Drilling Rigs

   

Electromechanical Drilling Rigs Main Technical Parameters: ZJ30/1700LDB ZJ40/2250LDB ZJ50/3150LDB 114mm Drilling (4 ½”) DP Depth 127mm (5”) DP Max. Hook Load Dw Rated Power DW Gear Wire Rope System of Traveling System Diameter of Drilling Wire Rope RT Opening Diameter RT Gear Quantity and Power of Drilling Pumps Mast Type and Effective Height Drill Floor Height Drill Floor Clearance Transmission Mode Quantity and power of auxiliary generator sets HP Mud Manifold Effective mud Volume of Solid Control System

ZJ70/4500LDB

3000m (10000ft)

4000m (1300ft)

5000m (16400ft)

2500m (8000ft)

3200m (10500ft)

4500m (14800ft)

1700Kn (382kips) 550Kw (750hp)

2250Kn (496kips) 735kw（1000hp）

3150Kn (695kips) 1100kw（1500hp）

4500Kn (992kips) 1470kw（2000hp）

4 forward+2 reserve

4 forward+2 reserve

6 forward+2 reserve

6 forward+2 reserve

5x6

5x6

6×7

6×7

32mm (1 1/4")

35mm (1 3/8")

38mm (1 1/2")

520.7mm (20 1/2")

698.5 mm (27 1/2")

698.5 mm (37 1/2")

952.5 mm ( 371/2")

Stepless Change

Stepless Change

Stepless Change

Stepless Change

2 x 735kw(1000hp)

2 x 956kw (1300hp)

2 x 1180kw (1600hp)

2 x 1180 kw (1600 hp)

41m（134ft）

41m（142ft）

45m（147ft）

45m（147ft）

7.5m(25ft)

10.5 m (35 ft)

10.5 m (35 ft)

6.26m(20.5ft)

6.26m(20.5ft)

9.12 m (30 ft)

9.12 m (30 ft)

-

-

-

-

29mm (1 1/8")

7.5m(25ft)

3 x 810kw（1100hp)

3 x 810kw（1100hp)

3 x 110kw（1500hp)

7000m (2300ft) 6000m (19700ft)

3 x 110kw（1500hp)

-

-

-

-

260 m3（1710 BB）

260 m3（1710 BB）

320 m3（2100 BB）

380 m3（2500 BB）

    11

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Drilling Rigs

   

Trailer - Mounted Drilling Rigs The Main Technical Parameters For Trailer- Mounted Drilling Rigs Model Drilling Depth (ft) Max Hook Load (lbs)

ZJ20/1580CT

ZJ30/1700CT

ZJ30/1700DBT

ZJ40/2250CT

ZJ40/2250DBT

6600 (4 ½” DP)

10000 (4 ½” DP)

12000 (3 ½” DP)

13000 (4 ½” DP)

13000 (4 ½” DP)

5900 (5” DP)

6600 (5” DP)

10000 (4 ½” DP)

10000 (5” DP)

10000 (5” DP)

35000

40000

40000

50000

50000

Hook Speed (ff/s)

0.67 ̴ 4.92

Mast Height (ft)

118 / 125

Derrick type

Mast type or erective sections

Height of Drill Floor (ft)

14.76

19.69

18.06

19.69

19.69 ̴ 21.98

Engine Model

CAT3412 DITA Or C-16 ATAAC

2x CAT3408DITA or 2xC-15ATAAC

350B + SR4B diesel generator set

CAT34112DITA Or C-16ATAAC

350BB + SR4B diesel generator set

Engine Power (No x hp)

650 Or 660

2x 475

2x 1341 + 805

2x 650 Or 2x660

2x 1676 + 805

Transmission Mode

Hydraulic + Mechanical

Hydraulic + Mechanical

VFD

Hydraulic + Mechanical

VFD

Model of The Transmission Box

4x5

5x6

4x5

5x6

5x6

Model of The Drawworks

JC20CT

JC30CT

JC20DBT

JC40DBT

JC40DBT

Main Brake

Disc

Disc

Disc

Disc

Disc

Auxiliary Brake

WCB224

WCB324

DWS40

WCB236

DWS40

Main Wireline Diameter (in) Model of The

1½ YG160

1¼

YG180

YG180

YG225

YG225

    12

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Drilling Rigs

   

Hook Block Model of Rotary Table

SL160

XSL225

XSL225

XSL225

XSL225

Power for Mud Pump (hp/set)

791

791/2

1000/2

1287/2

1287/2

Working Pressure of The Hydraulic System (psi)

2002

Working Pressure of The Air System (psi)

143

    13

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Drilling Rigs

   

The Electrical- Drive Trailer – Mounted Drilling Rig  These drilling rigs are designed and manufactured in accordance with API soec q1, 4F, 7k, 8C and RP500, GB3826.1, GB3836.2, GB7258, SY6584 stabdards as well as “3C” compulsory standard.  These the drilling rigs consist of trailer- mounted main unit, drive system, drill floor, DP slide way, control system and auxiliary system, etc.  The drawworks and rotary table are drive by DC brushless- excitation motors, and the driving control is realized by digital AC-SCR-DC system.  The hydraulic disc brake is for main brake and FDWS is for auxiliary brake.  The derrick which is front- open type and two- section structure with an inclination angle or erective sections can be raised up or lain down and telescoped.  The substructure with the height of 5.5 m has a parallelogram integral structure with two sections supported by 6 setbacks, which can be raised spirally.  The Structure is simple, but easy for installation, movement and the transmission is reliable.  Safety and insprection measures are strengthened under the guidance of the desung concept of “Humanism above all” to meet the requirements of HSE.

    14

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Drilling Rigs

   

3000M Truck- Mounted Drilling Rig

4000M Truck- Mounted Drilling Rig

    15

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Drilling Rigs

   

Workover Rigs

    16

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Drilling Rigs

   

Model Nominal Service Depth (2 7/8”OP) ft Nominal Workover Depth (2 7/8” DP) ft Max Hook Load (Lbs) Engine Model Engine Power (No x Hp) Transmission Mode Mast Height ft Travel System Main Wireline Diameter (in) Hook Speed (ft/s) Substructure Model/ Transmission Way Approaching Angle/ Leaving Angle Min. Ground Clearance (in) Max Gradeability Min Turning

XJ90(XJ350)

XJ110(X450)

XJ135(XJ550)

XJ160(XJ650)

XJ180(XJ750

XJ225(XJ850)

13000

18000

23000

26000

--------

--------

10000

15000

19000

23000

26000

--------

3300

5000

6600

8200

10000

13000

CAT 3406 C-9ANAAC

CAT3408DITA C-15ATAAC

CAT3408DITA C-15ATAAC

CAT3412DITA C-16ATAAC

2xCAT3408DIT A 2x-15ATAAC

2xCAT3408DIT A 2x-15ATAAC

361 or 350

475

531 or 526

650 or 660

2x475

2x 531 or 2x526

S5610HR Hydraulic + Mechanical

S5610HR Hydraulic + Mechanical

S5610HR Hydraulic + Mechanical

S5610HR Hydraulic + Mechanical

2xS5610HR Hydraulic + Mechanical

2xS5610HR Hydraulic + Mechanical

95

105

108

115

118/125

118/125

4x3

5x4

5x4

5 x 4/ 6 x 5

5 x 4/ 6 x 5

6x5

1

1

1

1

1 / 1/4

1 / 1/4

0.66 ̴ 5.74

0.66 ̴ 3.94

0.66 ̴ 4.59

0.66 ̴ 4.27 / 0.66 ̴ 4.59

0.66 ̴ 4.27 / 0.66 ̴ 3.94

0.66 ̴ 4.27

XD40/8x6

XD50/10x8

XD50/10x8

XD60/12x8

XD70/14x8

XD70/14x8

23° / 16°

23° / 17°

23° / 17°

23° / 18°

26° / 18°

26° / 18°

13/ 3/8

12 1/4

12 1/4

12 1/4

12 1/4

12 1/4

30%

26%

26%

26%

26%

26%

    17

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Drilling Rigs

   

Radius ft Rotary Table Model Hook Block Model Swivel Model Overall Dimension ft Weight for Main Unit(Lbs) Weight for accessories (Lbs) (Approx)

92

108

108

38

41

41

ZP90

ZP135

ZP135

ZP175

ZP205/P275

ZP205/ZP275

YG90

YG110

YG135

YG160

YG180

YG225

SL110

SL110

SL135

SL160

SL225

SL225

55x9x13.5

61x9x14

62x9x14

67x9x15

74x10x15

74x10x15

92600

110000

120000

143000

168000

172000

33000

44000

44000

44000

66000

66000

    18

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Drilling Rigs

   

Contact Us

United States:

Sapwells Global Corp 10777 Westheimer Suite 1100 Houston, Texas 77042 – USA P: +1-281-571-3694 +1-713-364-3348 F: +1-713-893-6938 E-mail: [email protected] website: http://www.sapwellsglobal.com

Colombia:

Sapwells Global Corp Calle 94A No. 11A-66 Primer Piso Bogota D.C – Colombia Tlf: +57-1-381-9606 E-mail: [email protected] Website: http://www.sapwellsglobal.com E-mail: [email protected]

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