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CATIA V6 Electrical Overview PLM FORUM - Brno, May 27th, 2010

JF Maizière Dassault Systèmes [email protected]

Agenda

Main trends in Electrical Harness market Electrical process coverage with V6 Enhanced productivity with CATIA V6

Main market Trends in Electrical Harness 1 Growing complexity of Electrical systems

2

Globalization

5 “Eco –Design” Harness cost increase

New Business Models | Multiple Markets | Global Collaborative Innovation

Tracability of materials

3 Extension of Sw & Electronics

4

Regulation Compliancy

Sustainable Future

Safety/ Tracability

Industries specifics in Electrical Harness Complexity

Wire length

High Connector types # wires, connections protections, splices Complex DMU

Very high (70-600 km of wires)

High ># of connector types ># wires connections protections, splices Complex DMU

High (3-4 km of wires)

Low/Medium # of connector types Full DMU Depending on product type

Small / Medium (depending on product type)

Medium >># cables >># connections Very complex DMU

Enormous (>>100 km’s; Cruiseships:~2500 km’s

Increase of integrated Electrical systems

Early 2000:

Late 90’s: Late 80’s: Late 40’s:

#Wires ~ 40 Contacts ~ 60

Weight ~ 40kg #Wires 2000 Wire length ~ 4km Electric motors ~ 160

ECU’s < 60 Bus systems >= 3 Electric motors ~ 110

CATIA V6 | Changing the game 1. Requirements, Functional, Logical, Physical

Pushing boundaries of CAD from physical product definition to collaborative virtual product design

2. Extending to 4 CATIA domains 3. CATIA as a 3D collaboration tool







CATIA V6 | Changing the game in Equipment domain Pushing boundaries of CAD from physical product definition to collaborative virtual product design

Unified multidisciplinary V6 PLM Infrastructure

Requirement Engineer

Requirements Management

Manufacturer

Functional Analysis

Manufacturing

Electrical Designer Interfaces Manager Mechanical Designer

Interfaces Manager

V6 Database

2D & 3D systems architecture

3D Physical Design

Electrical Architect

Electrical Logical Definition Electrical Designer DASSAULT SYSTEMES - Page

-

8

Electrical Harness process Design Requirement Management

REQUIREMENTS

R

Requirements capture Requirements management

Functional Analysis

FUNCTIONAL DEFINITION Functions definition ARCHITECTURE DESIGN

2D & 3D systems architecture

F L

2D Logical architecture design 2D Wiring diagrams (splice definition..) 3D Logical Architecture design Logical Wire routing in path way Wire dimensioning Architecture validation

3D Physical Design

3D HARNESS DESIGN

P

3D harness design in context Detailed equip. and std. parts installation Physical Wire routing

Manufacturing

Harness validation MANUFACTURING Harness flattening Harness documentation Formboard manufacturing Harness manufacturing Harness installation

M

Design for manufacturability

Manufacturing

Electrical Harness process covered by CATIA V5 Conception Requirement Management

REQUIREMENTS

Design for manufacturability

R

Requirements capture Requirements management

Functional Analysis

FUNCTIONAL DEFINITION Functions definition ARCHITECTURE DESIGN

2D & 3D systems architecture

F L

2D Logical architecture design 2D Wiring diagrams (splice definition..) 3D Logical Architecture design Logical Wire routing in path way Wire dimensioning Architecture validation

3D Physical Design

3D HARNESS DESIGN

P

3D harness design in context Detailed equip. and std. parts installation Physical Wire routing

Manufacturing

Harness validation MANUFACTURING

M

Harness flattening Harness documentation Formboard manufacturing Harness manufacturing Harness installation

CATIA V5 coverage

Manufacturing

Electrical Harness process covered by V6 Conception Requirement Management

REQUIREMENTS

R

Requirements capture Requirements management

Functional Analysis

FUNCTIONAL DEFINITION Functions definition ARCHITECTURE DESIGN

2D & 3D systems architecture

F L

2D Logical architecture design 2D Wiring diagrams (splice definition..) 3D Logical Architecture design Logical Wire routing in path way Wire dimensioning Architecture validation

3D Physical Design

3D HARNESS DESIGN

P

3D harness design in context Detailed equip. and std. parts installation Physical Wire routing

Manufacturing

Harness validation MANUFACTURING

M

Harness flattening Harness documentation Formboard manufacturing Harness manufacturing Harness installation

V6 coverage

Design for manufacturability

Manufacturing

CATIA V6 | Logical & Physical Electrical design Logical

2D & 3D LOGICAL SYSTEMS

Physical

EQUIPMENTS & WIRE HARNESS

Electrical Systems & Logical Harness 3D Wire Harness Design

3D Space Reservation 16

Documentation & Formboard

ELECTRICAL V6 goes beyond V5 Design goes beyond physical with RFLP

Collaborative Electrical Design

User Experience paradigm shift

Electrical Design Excellence

CATIA Electrical from V5 to V6

Design goes beyond physical with RFLP

• Electrical System Design • Preliminary Space Reservation • Traceability

Collaborative Electrical Design

User Experience paradigm shift

Electrical Design Excellence

CATIA Electrical from V5 to V6

Design goes beyond physical with RFLP

• Logical to Physical synchronization • Mechanical & Electrical collaboration

Collaborative Electrical Design

User Experience paradigm shift

Electrical Design Excellence

Collaborative V6 PLM Electrical data model Overview

RFL P

Concurrent engineering on different instances in the same harness

Data traceability easy understanding of modification impact thanks to links between objects inside the database

Collaboration Instant Co-Review and Co-Design

Electrical components in database, BOM Generation via Configuration electrical instances Easy design reuse in V6 platform between variants

Collaborative V6 PLM Electrical data model Data traceability

Traceability matrix

Impact graph

Collaborative V6 PLM Electrical data model Concurrent Engineering V6 Harness design Single Wire Harness Product Structure User1 User3

User2

2

Collaborative V6 PLM Electrical data model Configured CATIA V6 Harness design Multi variant 150% Wire Harness Design

• Enable design reuse between variants • Avoid data duplication

Logical & Physical Synchronization Electrical Systems & Logical Harness

Equipments & Wire Harness

Electrical Design Change

Implement link

Design Change Validation Space Reservation

Geo Localization change

31

Mechanical & Electrical collaboration

CATIA Electrical from V5 to V6

Design goes beyond physical with RFLP

• LIVE Modeling with • Harness Flattening • Pathways

Collaborative Electrical Design

User Experience paradigm shift

Electrical Design Excellence

CATIA Electrical from V5 to V6

Design goes beyond physical with RFLP

• Symmetry of harness • 3D Master approach for Electrical • Realistic Flat Foiled Cable routing

Collaborative Electrical Design

(V6R2011x)

• Update Circuit Board with ECAD design change • 80+ new functionalities!

User Experience paradigm shift

Electrical Design Excellence

CATIA Wire Harness V6 added value vs. V5R20 Number of functions on top of V5R20 (not a %)

V6

V5R20 Level

Reuse of V5 Wire Harness Data in V6 Move to CATIA V6 while preserving investment done with CATIA V5 V5 Electrical data are usable with V6 CATIA Electrical products and fully exposed in ENOVIA V6 database

CATIA V5 38

CATIA V6

Business Value Proposal with CATIA V6 Electrical

Reduce development cost of Elec harness with full design process coverage Reduce time to market with full Collaborative Design Enhance Users’ productivity with “Life Like User & Electrical Design Excellence with V6

Thank you

Thank You !