M503-E342 First Mobile X-ray System MobileArt Evolution Standard Maintenance Procedures M503-E342 First M503-E342
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M503-E342 First
Mobile X-ray System
MobileArt Evolution Standard Maintenance Procedures
M503-E342 First
M503-E342
Contents Mobile X-ray System MobileArt Evolution Maintenance Procedures Maintenance Procedures............................................................................. M–1 Inspection Data Form................................................................................... M–7 Maintenance Replacement Parts List .......................................................... M–9
Mobile X-ray System MobileArt Evolution Maintenance Results Reports Maintenance Report .................................................................................... 1 Maintenance Results Report........................................................................ 2 List of Equipment Used................................................................................ 4
Mobile X-ray System MobileArt Evolution Safety Inspection Procedures Safety Inspection Procedures .................................................................... S-1 Safety Inspection Replacement Parts List ................................................... S-4
Mobile X-ray System MobileArt Evolution Safety Inspection Results Reports Safety Inspection Report.............................................................................. 1 Safety Inspection Results Report................................................................. 2 List of Equipment Used................................................................................ 3
M503-E342
Mobile X-ray System
MobileArt Evolution Maintenance Procedures
M503-E342
Maintenance Procedures This list shows the inspection items from the separate Inspection Results Report. See the Inspection Data Entry Procedures for details about entering the results in the separate Inspection Data Form. The inspection periods stated in these Inspection Procedures are based on four periodic inspections per year. Conduct inspection items required 3 times per year in periods 1, 2 and 4; those required 2 times per year in periods 2 and 4; and those required once per year in period 4. Check the items below before starting the inspections.
Checks 1. Check the Previous Inspection Data Inform the customer of the items planned for inspection this time and obtain the customer’s approval. (List the replacement parts.) 2. Check the Failure Log Check the failure log and the results of instrument operation since the previous inspection. 3. Power Supply a. Power supply equipment b. Power supply voltage
Changed since the instrument was installed? Check the instrument voltage range: 100 VAC or 200 VAC ± 10%
4. Exterior and Interior Appearance a. Exterior Deformation, scratches, labels b. Interior Contamination, dust, mould
No abnormalities No abnormalities
5. Operating Environment a. Corrosion Operating environment OK/NG? Check air-conditioning operation, including exhaust and dehumidification. 6. Check Operation a. Pre-inspection operation check b. Post-inspection operation check
Check the operation status before the inspection. Conduct failure correction before conducting the inspection. Check the operation status after the inspection. Attach all covers and conduct the full range of operation tests.
Inspection Data Entry Procedures 1. Introduction This data is used for the maintenance and management of the delivered instrument. It can be used to confirm changes over time and changes in characteristics from the preventative maintenance viewpoint and to conduct instrument inspections to ensure safe operation. Follow the procedure below to enter the measured values. 2. Precautions a. If the measured data values fluctuation, record the average value as the measured value. b. Any values required adjustment should be adjusted according to the appropriate JIS standards (JIS Z 4702, 4703, etc.). However, if measurements were conducted according to another standard, record the name of this standard. c. If the values set in the Inspection Data Form change due to a change in the instrument specification, enter the changed value in the form. d. If necessary, refer to TSHX-02011 Maintenance and Safety Inspection Guidelines for Mechanical Equipment. e. Regarding inspection of wire ropes, refer to Technical Information ZCHIE-6E0001 “Periodic Inspection and Lubrication of Wire Suspension Rope”. M–1
M503-E342 3. Measurement and Inspection Methods Inspection Item
Inspection Details
B
2
3
4
*
*
*
*
A-01 Radiography circuit operation
Control circuits, operation switches, etc.
Instrument operates normally
*
*
*
*
A-02 Starter circuit operation A-03 X-ray tube protective circuit operation
Control circuits, operation switches, etc.
Instrument operates normally
*
*
*
*
Check that instrument operates normally.
Check that instrument operates normally.
A-04 Tube voltage accuracy
For measurement method, Supplemental Explanations.
For measurement method, Supplemental Explanations.
A-05 Tube current accuracy
Control circuits, operation switches, etc.
Safety
time-product
see
*
*
see
*
Instrument operates normally
*
Check for abnormalities.
*
High-voltage transformer and switchgear
B-02 Tightening
Check for discharge marks. Check the amount of the grease and condition of the packing. Check for looseness.
Retighten.
*
*
*
*
B-03 Low-voltage cables
Check for rubbing, twisting, and pulling.
Check for abnormalities.
*
*
*
*
Check for abnormalities.
*
*
*
*
C-03 Tightening
Oil leaks, noise from rotation Check for discharge marks. Check the amount of the grease and condition of packing. Check for looseness.
Retighten.
*
*
*
*
C-04 Low-voltage cables
Check for rubbing, twisting, and pulling.
Check for abnormalities.
*
*
*
*
Check the earth. Check the earth connection at the power plug. Check the instrument specifications.
Visually check the earth belt (GND wire) for damage, corrosion, and adhering foreign matter. Check that the power plug is normal. Check the air-conditioning equipment.
*
*
*
*
*
*
*
*
cables
and
X-ray tube unit C-01 High-voltage bushings
cables
and
*
Check for abnormalities.
Electrical safety D-01 Check the earth D-02 Temperature and humidity
M–2
Comments ¨mark: Enter TSHX-02011-related information
X-ray control
C-01 X-ray tube unit
D
1 Measure with a voltmeter (RMS). If the value fluctuates over time, enter the amplitude of fluctuation.
B-01 High-voltage bushings
C
Inspection timing (period)
Supply voltage
Power supply check
A
Measurement and Inspection Methods
@
M503-E342
Inspection Item
Inspection Details
Measurement and Inspection Methods
Inspection timing (period)
1 E
2
3
Safety
Comments
4
Main instrument E-01 Support arm vertical movement
a. Check the operation. b. Wire rope damage and attachment.
E-02 Support arm lateral movement
c. Check the brake.
Check for abnormalities.
a. Check the operation.
Check for abnormalities. Check for abnormalities.
b. Chain damage and attachment.
E-03 Column rotation
c. Check the brake. d. Check the tightness of rail and bearing mounting screws. a. Check the operation.
E-04 Tube rotation about arm
b. Check the brake. c. Check the tightness of the column mounting screws. a. Check the operation.
E-05 Tube rotation about tube axis
b. Check the fixing force. c. Check the tightness of the tube support mounting screws. a. Check the operation.
E-06 Arm catch operation
b. Check the fixing force. c. Check the tightness of the tube support mounting screws. a. Check the operation. b. Check the display.
E-07 Operation displays
switches
and
Check for abnormalities. Check for abnormalities. Replace if damaged. Apply grease.
c. Check the arm fixing. d. Check the tightness of the arm catch mounting screws. a. Check the switch operation. b. Check the contact of terminals and connectors. c. Check for display errors
*
*
*
*
Check for abnormalities. Check for abnormalities. Check for abnormalities. Check for abnormalities. Check for abnormalities. Check for abnormalities. Check for abnormalities. Check for abnormalities. Check for abnormalities.
*
* * *
*
*
*
*
@
* *
*
*
*
@
* *
*
*
*
@
* *
*
Check for abnormalities. Check for abnormalities.
*
*
*
*
Check for abnormalities.
*
*
*
*
@
*
@
Check for abnormalities. Check for abnormalities. Check for abnormalities. Check for abnormalities.
M–3
¨ Refer to ZCHIE-6E0001.
*
Check for abnormalities. Check for abnormalities.
@
* *
@
Ensure column is not tilted.
M503-E342 Inspection Item
Inspection Details
Measurement and Inspection Methods
Inspection timing (period)
1 F
3
Safety
Comments
4
Travel unit F-01 Travel operation
G
2
a. Check the operation (handle). b. Check the operation (inch-mover switches) c. Check the brake. d. Check the brake release switch operation. e. Bumper switch operation
Check for abnormalities.
*
*
Check for abnormalities.
*
*
Check for abnormalities.
*
*
Check for abnormalities.
*
*
Check for abnormalities.
*
*
@
f. Emergency stop switch operation g. Check the tightness of the travel-wheel mounting screws. h. Check the tightness of the caster mounting screws.
Check for abnormalities.
*
*
@
Check for abnormalities.
*
*
@
Check for abnormalities.
*
*
@
a. Check for abnormal noise.
Check for abnormalities. Check for abnormalities. Apply grease after inspection.
*
Check for abnormalities.
*
Check the dimensions.
Check for abnormalities.
*
Check the tightness of the mounting screws.
Check for abnormalities.
@
@
Collimator G-01 Open/close mechanism
b. Wire rope damage and attachment. c. Check the damage and fixing of Front/ Intermediate leaves. G-02 Dimensions of the effective irradiation field G-03 Fixing of main unit
M–4
*
*
*
¨
@
M503-E342
Inspection Item
Inspection Details
Measurement and Inspection Methods
Inspection timing (period)
1 H
3
Safety
4
Others a. Check the charging operation.
Check for abnormalities.
*
b. Check the operation after charging.
Check for abnormalities.
*
c. Residual battery level display
Check for abnormalities.
*
a. Check the cassette storage operation
Check for abnormalities.
*
b. Check the mounting of the cassette box.
Check for abnormalities.
a. Check the cord storage operation.
Check for abnormalities.
*
b. Check the plug.
Check for damage.
*
H-04 Remote controller option
a. Check the communications operation.
*
H-05 Dose Area Product Meter option
a. Check the display of area dose.
Check for abnormalities. Check for abnormalities. Readjust if necessary. Check for abnormalities. Check for abnormalities. Readjust if necessary.
H-01 Battery
H-02 Cassette box H-03 Cord reel
J
2
b. Check the mounting of DAP meter.
H-06 Dose Calculation Unit option
a. Check the display of dose and distance.
H-07 Folding-type Protective Screen option
b. Check the mounting of Dose Calculation Unit and Distance Indicator. a. Check the damage and opening / folding operation of Protective Screen. b. Check the mounting of Protective Screen.
Caution/Warning Labels
Caution
Contamination and scratching
Check for abnormalities.
*
*
* *
*
*
* *
Check for abnormalities.
*
*
Check for abnormalities and clean. Replace to the new one if they are damaged.
*
*
M–5
@
*
Check for damage or abnormalities.
As the instrument travels around in the hospital, ensure that all mounting screws are tight.
@
@
Comments
M503-E342 Supplemental Explanation –– Measurement Method a. Power supply voltage Measure with a voltmeter (RMS). If the value fluctuates over time, enter the amplitude of fluctuation. b. Radiography Radiography tube voltage, radiography time Connect an oscilloscope across the check pins on the PCB, set kV/ mAs as shown in the table, and observe the waveform. Confirm that the voltage lies within the range ±10%. Re-adjust if it is out-of-range. Radiography tube current time product At the same tube voltage, set the tube current time product shown in the table and measure the tube current time product. Confirm that the tube current time product lies within the range ±15%. Re-adjust if it is out-of-range. c. Air conditioning Collect data to confirm whether the instrument is operating under the conditions prescribed in the instrument specifications. d. Suspension wires Check for damaged or frayed parts of the wires. Check for problems at the ends. Wipe wires with a cloth to examine their state. Check that there are no differences in tensions in the two wires (one wire has stretched). Refer to Technical Information ZCHIE-6E0001 “Periodic Inspection and Lubrication of Wire Suspension Rope”. After wire rope has been used for more than 10 years, it should be replaced even if no damage is apparent. e. Column, arm, tube support unit, main unit Check that all the mounting screws are tight. Check the damage and fixing of Front/ Intermediate leaves in Collimator. f. Checking operation of all parts Operate all parts and check for abnormal noise, vibration, fluctuations in operating force, brake force, and quick stop operation. Re-adjust if any abnormality is found.
M–6
M503-E342
Inspection Data Form 1/2 Name of Institution Model : MobilrArt Evolution
Measurement date Created by Measured Item Power supply voltage (no load)
Details Across P0 – P2 (V)
Radiography circuit operation
OK / Adjust
Starter circuit operation
OK / Adjust
X-ray tube protective circuit operation
OK / Adjust 60 kV 50 mAs
Radiography tube voltage and tube current time-product accuracy
80 kV 1.2 mAs 100 kV 40 mAs 120 kV 20 mAs
Phototimer Tightness of high-voltage cables and bushings (high-voltage transformer side) Low-voltage cable X-ray tube unit Tightness of high-voltage cables and bushings (X-ray tube side) Check the earth Air-conditioning, storage location Support arm vertical movement Suspension wire damage and attachment
OK / Adjust OK / Replace OK / Replace OK / Replace OK / Replace OK / Replace Temperature (°C) Humidity (%) OK / Adjust OK / Replace
Support arm lateral movement
OK / Adjust
Check the chain
OK / Adjust
Attachment of rails and bearings
OK / Tighten
Column rotation
OK / Adjust
Column attachment
OK / Adjust
Tube rotation about arm
OK / Adjust
Tube support unit attachment
OK / Tighten
Tube rotation about tube axis
OK / Adjust
Tube attachment
OK / Tighten
Arm catch operation
OK / Adjust
Arm catch attachment
OK / Tighten
Operation switches and displays
OK / Replace
M–7
On Installation
Before Adjustment
After Adjustment
M503-E342
Inspection Data Form 2/2 Name of Institution Model : MobilrArt Evolution
Measurement date Created by Measured Item
Details
Brake operation
OK / Adjust Speed (m/s) OK / Adjust Speed (m/s) OK / Adjust
Brake release switch operation
OK / Replace
Travel operation (handle) Check the operation (inch-mover switches)
Bumper switch operation
OK / Adjust
Emergency stop operation
OK / Adjust
Travel wheel attachment
OK / Tighten
Caster attachment
OK / Tighten
Collimator leaf open/close operation
OK / Adjust
Effective irradiation field
OK / Adjust
Collimator attachment
OK / Tighten
Check battery charging
OK / Replace
Residual battery level display
OK / Adjust
Cassette box mounting
OK / Tighten
Cord reel
OK / Replace
Check remote controller operation
OK / Adjust
Check Dose Area Product Meter option
OK / Adjust
Check Dose Calculation Unit option
OK / Adjust
Check Folding-type Protective Screen option
OK / Tighten
Check Caution/Warning labels
OK / Replace
M–8
On Installation
Before Adjustment
After Adjustment
M503-E342
Maintenance Replacement Parts List Model : MobilrArt Evolution 32kW
No.
Part No.
Part Name
Comments The appropriate replacement kit for each period can be ordered using the corresponding dash number. Replacement recommended every 2 years.
Year 1
Year 2
Year 5
-11
-12
-15
503-62357
Periodic Replacement Parts Kit
1
074-71014-01
Battery, PX12090 *6
2
074-73307-02
Battery, CR2450
NEX-SH PCB
1
3
065-60052-01
Relay, G7Z-4A-11Z 24 VDC
K11
1
064-90066-01
Switch, Selector HW1K-2B40
Key switch (standard type)
064-90065-12
Switch, Selector HW1S-2T20
Key switch (Keyless entry option)
5
064-60785-97
Switch, AVLW32211D-R
Emergency stop switch
6
-
4
20
1 (1) 1
072-06033-10
Fuse, 150 A 600 V
072-06037-11
Fuse, 160 A 660 V
8
072-01664-33
Fuse,5A
9
072-01664-15
Fuse,0.5A
10
072-01664-26
Fuse,2A
11
072-01664-34
Fuse,6.25A
12
072-06035-32
Fuse,10A
13
072-01664-20
Fuse,1A
14
072-01664-33
Fuse,5A
15
072-01665-34
Fuse,10A
16
072-01664-34
Fuse,6.25A
17
503-70591
Cord reel wiring diagram ASSY *1
18
503-57552
Earth belt
503-64844
Wire rope *2
For MUX-200D,200H
(2)
503-64844-03
Wire rope *2
For MUX-200DJ,200HJ (including High Focus type)
(2)
20
062-65012-02
Lamp, halogen
21
503-48518-01
Wheel
22
511-37075
Wheel, 439S-150
Caster wheel
23
511-18106
Cable cover
Tube to Arm
1
24
511-18106-01
Cable cover
Arm to Unit
1
25
503-70015
Handle ASSY *3
Travel handle (standard type)
(1)
26
503-71327
Detector SW ASSY *3
Micro switches in Detector ASSY
(2)
27
503-70011
Catch unit ASSY *3
28
503-49114-04
Grip ASSY *3
Collimator handle
29
036-11143-21
O-ring, 4D SS-060 *3
O-ring to prevent collimator leaf
7
19
1
1
1
(1)
(1)
(1)
MUX CHARGE-04B F1
1
1
1
MUX CHARGE-32K F1
1
1
1
MUX POWER-32K F1,F2,F10
3
3
3
MUX POWER-32K F3
1
1
1
MUX POWER-32K F4,F5
2
2
2
250V
MUX POWER-32K F6
1
1
1
250V
MUX POWER-32K F7,F8
2
2
2
MUX POWER-32K F9
1
1
1
MUX LC1BF F1
1
1
1
250V 250V 250V 250V 660V
250V 250V
INVERTER UNIT F1
(1) 1
1
1
1 2
2
(1)
M–9
(1) vibration of
the
8
M503-E342 30
532-23029
Silicone packing
3 mm thick
1
1
1
31
511-15061-11
Contact pin
Contact pin + tool
1
1
1
32
511-15061-13
Mini plug maintenance kit
Silicone rubber jacket, silicone washer, etc.
1
1
1
33
074-70020-06
Battery Alkali ,LR21
For Emergency Break Release function
34
511-77099
Motor,DTME-GB5265X3-R
DC motors for driving
(2)
35
532-24780
0.7/1.3U163C-36
X-Ray Tube
(1)
36
065-60053-01
Relay ,G9EA-1-B DC24
K3
*1 *2 *3 *4
2
1
Replace the cord reel according to the degree of damage, regardless of its service life. The wire rope has a service life of at least 7 years. Replace the wire rope according to the degree of damage, regardless of its service life. After wire rope has been used for more than 10 years, it should be replaced even if no damage is apparent. Replace this part according to the degree of damage. Parts in parentheses ( ) are not included in the kit.
M–10
M503-E342
Maintenance Replacement Parts List Model : MobilrArt Evolution 12.5kW
No.
Part No.
Part Name
Comments The appropriate replacement kit for each period can be ordered using the corresponding dash number. Replacement recommended every 2 years.
Year 1
Year 2
Year 5
-21
-22
-25
503-62357
Periodic Replacement Parts Kit
1
074-71014-01
Battery, PX12090 *6
2
074-73307-02
Battery, CR2450
NEX-SH PCB
1
3
065-60052-01
Relay, G7Z-4A-11Z 24 VDC
K11
1
064-90066-01
Switch, Selector HW1K-2B40
Key switch (standard type)
064-90065-12
Switch, Selector HW1S-2T20
Key switch (Keyless entry option)
5
064-60785-97
Switch, AVLW32211D-R
Emergency stop switch
6
-
7
072-06033-08
Fuse, 100 A 600 V
INVERTER UNIT F1
1
1
1
8
072-01664-33
Fuse,5A
MUX CHARGE-04B F1
1
1
1
9
072-01664-15
Fuse,0.5A
MUX CHARGE-32K F1
1
1
1
10
072-01664-26
Fuse,2A
MUX POWER-32K F1,F2,F10
3
3
3
11
072-01664-34
Fuse,6.25A
MUX POWER-32K F3
1
1
1
12
072-06035-32
Fuse,10A
MUX POWER-32K F4,F5
2
2
2
13
072-01664-20
Fuse,1A
250V
MUX POWER-32K F6
1
1
1
14
072-01664-33
Fuse,5A
250V
MUX POWER-32K F7,F8
2
2
2
15
072-01665-34
Fuse,10A
MUX POWER-32K F9
1
1
1
16
072-01664-34
Fuse,6.25A
MUX LC1BF F1
1
1
1
17
503-70591
Cord reel wiring diagram ASSY *1
18
503-57552
Earth belt
503-64844
Wire rope *2
For MUX-200D,200H
(2)
503-64844-03
Wire rope *2
For MUX-200DJ,200HJ (including High Focus type)
(2)
20
062-65012-02
Lamp, halogen
21
503-48518-01
Wheel
22
511-37075
Wheel, 439S-150
Caster wheel
23
511-18106
Cable cover
Tube to Arm
1
24
511-18106-01
Cable cover
Arm to Unit
1
25
503-70015
Handle ASSY *3
Travel handle (standard type)
(1)
26
503-71327
Detector SW ASSY *3
Micro switches in Detector ASSY
(2)
27
503-70011
Catch unit ASSY *3
28
503-49114-04
Grip ASSY *3
Collimator handle
29
036-11143-21
O-ring, 4D SS-060 *3
O-ring to prevent collimator leaf
4
19
250V 250V 250V 250V 660V
250V 250V
20
1 (1) 1
(1) 1
1
1
1 2
2
(1)
M–11
(1) vibration of
the
8
M503-E342 30
532-23029
Silicone packing
3 mm thick
1
1
1
31
511-15061-11
Contact pin
Contact pin + tool
1
1
1
1
1
1
32
511-15061-13
Mini plug maintenance kit
Silicone rubber jacket, silicone washer, etc.
33
074-70020-06
Battery Alkali ,LR21
For Emergency Break Release function
34
511-77099
Motor,DTME-GB5265X3-R
DC motors for driving
(2)
35
532-24325
0.7U163CS-36
X-Ray Tube
(1)
*1 *2 *3 *4
2
Replace the cord reel according to the degree of damage, regardless of its service life. The wire rope has a service life of at least 7 years. Replace the wire rope according to the degree of damage, regardless of its service life. After wire rope has been used for more than 10 years, it should be replaced even if no damage is apparent. Replace this part according to the degree of damage. Parts in parentheses ( ) are not included in the kit.
M–12
M503-E342
Mobile X-ray System
MobileArt Evolution Maintenance Results Reports
M503-E342
NO.
Maintenance Report Date:
_
Name of Institution Approved by To: Address
Telephone No.
Maintenance Supervisor
I hereby report that the following maintenance work has been completed. Model
Date of Installation
Control No.
Date: Date of Inspection
_
Planned Next Inspection Date:
_
Date:
Inspection Details See attached Maintenance Results Report. Comments on Inspection
Maintenance Technician
MRC
Signature
Maintenance Company
Telephone No.
1
_
M503-E342
Maintenance Results Report 1 / 2 Model Name:
Name of Institution
Control number Company Name
Date of Inspection
Inspected by: Technician:
Inspection Item
Result
Comments
-
-
-
-
-
-
-
-
Power supply voltage (no load) A X-ray control A-01 Radiography circuit operation A-02 Starter circuit operation A-03 X-ray tube protective circuit operation A-04 Tube voltage accuracy A-05 Tube current time-product accuracy
B High-voltage transformer and switchgear B-01 High-voltage cables and bushings B-02 Tightening B-03 Low-voltage cables
C X-ray tube unit C-01 X-ray tube unit C-02 High-voltage cables and bushings C-03 Tightening C-04 Low-voltage cables
D Electrical safety D-01 Check the earth D-02 Temperature and humidity
Result codes: A; normal; B: adjust; C: fine-tuning; D: replace; E: clean; /: N/A
2
M503-E342
Maintenance Results Report 2 / 2 Model Name:
Name of Institution
Control number Company Name
Date of Inspection
Inspected by: Technician:
Inspection Item
E Main instrument
Result
Comments
-
-
-
-
-
-
-
-
E-01 Support arm vertical movement E-02 Support arm lateral movement E-03 Column rotation E-04 Tube rotation about arm E-05 Tube rotation about tube axis E-06 Arm catch operation E-07 Operation switches and displays
F Travel unit F-01 Travel operation
G Collimator G-01 Open/close mechanism G-02 Dimensions of the effective irradiation field G-03 Fixing of main unit
H Others H-01 Battery H-02 Cassette box H-03 Cord reel H-04 Remote controller option H-05 Dose Area Product Meter option H-06 Dose Calculation Unit option H-07 Folding-type Protective Screen option
J Caution/Warning labels Result codes: A; normal; B: adjust; C: fine-tuning; D: replace; E: clean; /: N/A
3
M503-E342
List of Equipment Used Model Name:
Name of Institution
Control number
Type
Manufacturer
Model
Digital multimeter (D.M.M.) Oscilloscope Densitometer Thermohygrometer
4
Instrument Control Number (Manufacturer’s serial number)
M503-E342
Mobile X-ray System
MobileArt Evolution Safety Inspection Procedures
M503-E342
Safety Inspection Procedures This list shows the inspection items from the separate Safety Inspection Results Report. See the Safety Inspection Data Entry Procedures for details about entering the results in the separate Safety Inspection Report. Check the items below before starting the inspections.
Safety Inspection Data Entry Procedures 1. Introduction This data is used for specific safety inspections on the delivered instrument. Inspect each part according to the procedure below. 2. Precautions a. List the parts replaced during the inspection in the report. b. When replacing damaged parts discovered during the inspection, indicate this fact when listing the replaced parts in the report. c. If necessary, refer to TSHX-02011 Maintenance and Safety Inspection Guidelines for Mechanical Equipment. d. Regarding inspection of the wire ropes, refer to Technical Information ZCHIE-6E0001 “Periodic Inspection and Lubrication of Wire Suspension Rope”. After wire rope has been used for more than 10 years, it should be replaced even if no damage is apparent.
S-1
M503-E342 3. Inspection Method
Inspection Item
Inspection Details
Inspection Method and Remedy
Replacement Part
Comments
* The replacement part numbers below indicate the numbers in the Safety Inspection Replacement Parts Lists. * See pages S-4 and S-5 for the Safety Inspection Replacement Parts Lists. * ¨ mark: TSHX-02011-related information
D Electrical safety Check the earth.
Check operation after part replacement.
E-01 Support arm vertical movement
b. Wire rope damage and attachment.
Check for abnormalities. If damaged, II-16 replace part and apply grease.
E-02 Support arm lateral movement
d. Check the tightness of rail and bearing Ensure that all screws are tight. mounting screws.
E-03 Column rotation
c. Check the tightness of the column Ensure that all screws are tight. mounting screws.
D-01
Check the earth
II-15
II indicates a part replaced after inspection.
E Main instrument
c. Check the tightness of the tube support Ensure that all screws are tight. mounting screws. E-05 Tube rotation about tube c. Check the tightness of the tube Ensure that all screws are tight. mounting screws. axis d. Check the tightness of the arm catch Ensure that all screws are tight. E-06 Arm catch operation mounting screws. E-04 Tube rotation about arm
E-07 Operation switches and a. Check the switch operation. displays
Check for abnormalities. Replace part II-4,27 if damaged.
S–2
¨ Refer to ZCHIE-6E0001.
M503-E342
Inspection Item
Inspection Details
Inspection Method and Remedy
Replacement Part
Comments
F Travel unit a. Check the operation (handle).
Check for abnormalities. Replace part II-24,26 if damaged.
c. Check the brake.
Check for abnormalities. Replace part II-24,25 if damaged.
e. Bumper switch operation F-01 Travel operation f. Emergency stop switch operation
Check for abnormalities. Replace part II-25 if damaged. I-3 Replace every Check for abnormalities. Replace part 5 years. if damaged. II-5
g. Check the tightness of the travel-wheel Ensure that all screws are tight. mounting screws. h. Check the tightness of the caster Ensure that all screws are tight. mounting screws.
G Collimator G-03 Fixing of main unit
Check the tightness of the mounting Ensure that all screws are tight. screws.
H Others H-02 Cassette box
b. Check the mounting of the cassette Ensure that all screws are tight. box.
H-05 Dose Area Product Meter b. Check the mounting of Dose Area Ensure that all screws are tight. Product Meter. option the mounting of Dose H-06 Dose Calculation Unit b. Check Ensure that all screws are tight. Calculation Unit and Distance Indicator. option
Caution
As the instrument travels around in the hospital, ensure that all mounting screws are tight.
S–3
I indicates an essential replacement part .
M503-E335
Safety Inspection Replacement Parts List Model I : Essential replacement part
No.
Part No. 065-60052-01
3
Part Name Relay, G7Z-4A-11Z 24 VDC
Qty
Replacement Timing (years max.)
1
5 years
Comments
Qty
Recommended Replacement Period
Comments K11
II : Parts Replaced after Inspection
No.
Part No.
Part Name
064-90066-01
Switch, Selector HW1K-2B40
Key switch (standard type)
1
5 years
064-90065-12
Switch, Selector HW1S-2T20
Key switch (Keyless Entry option)
1
5 years
5
064-60785-97
Switch, AVLW32211D-R
Emergency stop switch
1
5 years
18
503-57552
Earth belt
1
5 years
503-64844
Wire rope *2
For MUX-200D,200H
(2)
10 years
503-64844-03
Wire rope *2
For MUX-200DJ,200HJ (including High Focus type)
(2)
10 years
25
503-70015
Handle ASSY *3
Travel handle (standard type)
(1)
5 years
26
503-71327
Detector SW ASSY *3
Micro switches in Detector ASSY
(1)
5 years
27
503-70011
Catch unit ASSY *3
(1)
5 years
28
503-49114-04
Grip ASSY *3
(1)
5 years
4
19
Collimator handle
*1 The numbers in the table are links to the Maintenance Replacement Parts List. *2 The wire rope has a service life of at least 7 years. Replace the wire rope according to the degree of damage, regardless of its service life. After wire rope has been used for more than 10 years, it should be replaced even if no damage is apparent. *3 Replace this part according to the degree of damage.
S-4
M503-E335
Mobile X-ray System
MobileArt Evolution Safety Inspection Results Reports
M503-E335
NO.
Safety Inspection Report Date: Name of Institution Approved by To: Address
Telephone No.
Maintenance Supervisor
I hereby report that the following safety inspection has been completed. Model
Date of Installation
Control No.
Date: Date of Inspection
Planned Next Inspection Date:
Date:
Inspection Details See attached Safety Inspection Results Report. Comments on Inspection
Maintenance Technician
Signature
Maintenance Company Date:
MRC-
Telephone No.
1
M503-E335
Safety Inspection Results Report
Name of Institution
Model Name:
Control number Company Name
Date of Inspection
Inspected by: Technician:
Inspection Item D Electrical safety
Result
Comments
-
-
-
-
-
-
-
-
-
-
D-01 Check the earth E Main instrument E-01 Support arm vertical movement E-02 Support arm lateral movement E-03 Column rotation E-04 Tube rotation about arm E-05 Tube rotation about tube axis E-06 Arm catch operation E-07 Operation switches and displays F Travel unit F-01 Travel operation G Collimator G-03 Fixing of main unit H Others H-02 Cassette box H-05 Dose Area Product Meter option H-06 Dose Calculation Unit option Result codes: A; normal; B: adjust; C: fine-tuning; D: replace; E: clean; /: N/A 2
M503-E335
List of Equipment Used
Name of Institution
Model name
Control number
Type
Manufacturer
Model
Digital multimeter (D.M.M.) O sci l l oscope Den si t om et er Thermohygrometer
3
Instrument Control Number (Manufacturer’s serial number)