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AK628H Series Installation Manual

Ningbo Techmation Co.,Ltd. Add:No.88 Dagang Fifth Road, Beilun, Ningbo, Zhejiang, China. Tel : 86-574-86987281 Fax : 86-574-86829287 Email : [email protected]

Hu-Men Office Tel : 86-769-85182584-6 Fax : 86-769-85182587 Email : [email protected]

AK628H Series Installation Manual

contents 1.

AK628H

STANDARD

USAGE .................................................................................................................... 1

2.

SWITCHING POWER SUPPLY INSTALLATION ............................................................................................ 3 2.1.

SWITCHING POWER .......................................................................................................................................... 3

2.2.

DCH40NB ....................................................................................................................................................... 4

2.3.

THE T1015AS TRANSFORMER ......................................................................................................................... 5

2.4.

REMINDER WHEN USING SWITCHING POWER .................................................................................................. 6

3.

OPERATION PANEL ......................................................................................................................................... 7 3.1.

Q7 OPERATION PANEL...................................................................................................................................... 7

3.2.

Q8 OPERATION PANEL ................................................................................................................................... 9

3.3.

OPERATION PANEL INSTALLATION ................................................................................................................. 11

4.

MAIN CONTROLLER DESCRIPTION ........................................................................................................... 12 4.1.

MAIN CONTROLLER SPECIFICATION ............................................................................................................... 12

4.2.

MAIN CONTROLLER MEASUREMENT DRAW ................................................................................................... 13

5.

MAIN CONTROLLER INSTALLATION ........................................................................................................ 14 5.1.

LIMIT INSTALLATION...................................................................................................................................... 14

5.2.

THERMOCOUPLE ............................................................................................................................................. 15

5.3.

POTENTIOMETER AND PRESSURE SENSOR INSTALLATION.............................................................................. 16

5.4.

DIRECTIONAL VALVE AND OUTPUT INSTALLATION ....................................................................................... 17

5.5.

PROPORTION VALVE INSTALLATION .............................................................................................................. 18

5.6.

RELAY OUTPUT .............................................................................................................................................. 19

5.7.

TEMPERATURE INCREASE CONTROLLER......................................................................................................... 20

5.7.1.

SSR ........................................................................................................................................................... 20

5.7.2.

Electromagnetic Contactor ........................................................................................................................ 21

5.8.

MOTOR START CIRCUIT DIAGRAM ................................................................................................................. 22

5.8.1.

Y-△ START............................................................................................................................................. 22

5.8.2.

Strait Start Diagram .................................................................................................................................. 23

6.

FIGURE ............................................................................................................................................................. 24 6.1.

AK628H SERIES INSTALLATION（ELECTROMAGNETIC CONTACTOR） ......................................................... 24

6.2.

AK628H SERIES INSTALLATION（SSR） ...................................................................................................... 25

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AK628H Series Installation Manual

1. AK628H

Standard

Usage

The installation for AK628H electricity control system is very simple, and the function of the control system is complete. Nevertheless, to prevent the life of the system end fast, the customer must follow the standard usage that is set by the company. Please refer statements below: 1.

The temperature for rack must be in the range of 0℃ ~ 40℃. The higher the

temperature, the shorter the systems potentiometer

life; and the

position can reach up

differences of

the

to 0.8mm. It is recommended to fix a fan

near the main controller switching power supply, and another one near the SSR. 2.

For temperature control, can use electromagnetic contactor or SSR (refer to the

customers outfit). SSR heater sink should be not more than 65℃or 75℃, and can’t use more than 5 minutes. 3.

Is required to use thermocouple type K or J. When installation, try not to tie

together with strong electric parts. (This is regarding the accuracy and temperature stability) 4.

The fuse for SSR protection must be used according to the specification:

a). power below 10A (consist of 10A) : use 10A fuse. b). power above 10A and below 20A (consist of 20A) : use 20A fuse. c). power above 20A : purchase according to the size of the fuse. 5.

Input voltage for switching power supply is 230V or 115V (there is a switch at the

side of power supply for selecting). Please note that, if using voltage 115V/60HZ, should convert it from 220V to 110V with DC/DC converter. 6.

Our company is using a standard the fuse depends on the usage.

7.

Must strictly avoid the main CPU board from being damaged by water or oil.

8.

Transistor output board strictly prohibited 1 output point for 2 valves, but is

allowed to connect a SSR.

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AK628H Series Installation Manual

9.

Our company is using a thin and clear panel screen. Therefore, it’s strictly

prohibited to use high evaporate cleaner (etc. petrol, alcohol) to clean the screen. It is recommended to use kerosene and wax (the best suggestion) as cleanser. 10. After the installation, must avoid any wire related to computer system broken (except thermocouple), and short circuit with machine outer case. Switching power case will have slightly electric leakage. Therefore, we insist to do ground connection. 11. Proportion system normally can control the output of voltage or power (a standard tools for power controller). Power is set as 0.8A pressure and 0.7A flow. 12. A standard SSR should be type NPN, using H24V and HCOM power supply system. 13. The installation of potentiometer should avoid oil sludge pollution. If not, it will course the inner connection of the potentiometer not sensitive or wire harden and broken. 14. The location of the siren must be 20cm from the panel, 40cm from main controller. 15.

For the electromagnetic contactor that is used by the machine, must fix a spark

quencher parallel to the coil.

16. Use SSR if is not using transistor output as controller, should fix a reverse diode parallel to the coil. 17. There is a LCD on the operation panel. When installing, must be careful to avoid collide. If need to install or change the program (MMI display operation program), be careful of the high voltage at the back of panel when you open the cover. 18. When fixing the power, please use iron board. If need to use bakelite plate, must make sure the ground connection is done properly. This is to prevent electric leakage and electric static interference from damaging the PCB. This standard usage has to coordinate with the following installation manual. When the standard regulation is followed, this will guarantee the quality of the computer.

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AK628H Series Installation Manual

2. Switching Power Supply Installation The power supply for this system uses 4 groups of DC24V switch power supplies with 110VAC/220VAC options. A.

For AK628H main controllers, +5V, +12V, -12V DC/DC converter.

B.

For operation panel +5V, +12V DC/DC converter. Pressure proportional valve input

voltage. C. For AK628Hcontroller valve output and limit input voltage. D. For AK628H controller Pressure proportional valve input voltage and flow proportional valve input voltage.

2.1.

Switching Power RS-150 Series 9

7

3.5

197

98

85.5

80

1 2 3 4 5 6 7 Φ3.5

4.5

57.5

1.5

2.5

4-M3

120 199 190

22

38

28.5 18.5

3-M3

3.5

18

.5

3.5

Φ3

18

9

9.5

6.5

157

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AK628H Series Installation Manual

2.2. DCH40NB For AK628H controller flow proportional valve input voltage, transforming DC24V supplied by switch power to DC48V,（DCH40NB）as picture below:

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AK628H Series Installation Manual

2.3. The T1015AS Transformer The T1015AS transformer (for temperature controller) and the potentiometer are used together; Temperature controller uses yellow-white-yellow 3P wire, straight into PCNXI (Beside thermocouple input terminal) at the main controller CPU board; Potentiometer controller uses blue-grey-blue 3P wire straight into PCN1. (Refer to below):

58.0 36.0

橙（Organge） 蓝（Blue）

黑（Black）

白（White）

黄（Yellow） 灰（Grey）

黄（Yellow）

蓝（Blue）

1500.0

68.0

1500.0

4.0

20.9

8.0

82.0

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AK628H Series Installation Manual

2.4. Reminder When Using Switching Power If the switch power input is short; you must amend the switch power with: a. Separate transformer: transformer voltage input could use many kind potential inputs and two potential outputs (AC115V, AC230V, or AC115V/230V). Please refer to the suggestion below to prevent the power supply break down.

隔离变压器 (transformer)

IN AC

IN AC380V OUT AC115/230V

电源器 (Switching Power) SW-150-24A

电源器 (Switching Power) SW-150-24B

FG for switching power supply must be ground connected. This is because, switching power supply might have slightly electric leakage, and this will disturb the system. Therefore, must prepare for ground connection no matter during fixing or using.

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AK628H Series Installation Manual

3. Operation Panel 3.1. Q7 Operation Panel

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AK628H Series Installation Manual

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AK628H Series Installation Manual

3.2. Q8

Operation Panel

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AK628H Series Installation Manual

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AK628H Series Installation Manual

3.3. Operation Panel Installation 1.

Please do not press on the flat cable at the back of the operation panel. It will

cause the inner wire broken. 2.

There is a DC/DC converter +5V, +12V circuit line in the PCB (PCB is on the

operation panel) for LCD and HMI usage. Connect the DC24V (blue and black) to switching power supply. 3.

There are 2 white cables on the panel, must connect to setting key. If not, you

can’t set the information. The 2 blue lines are for RESET, can be leaved on it self. You can fix the emergency stop as electrical emergency stop. (refer chart below) 4.

Please connect a line for ground connection from the panel to the copper board

Emergency Stop 紧急急停键

Date Set 资料锁定键

白 (White)

蓝 (Blue)

SW150-24V +24V 重置 Reset

资料锁 Date Key 正面 Front

接主机9P座 (To Controller)

反面 Rear

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感温线输入 (Thermocouple) 5+1 K型/J型

位置尺电源 (potentiometer Power) AC15V

温度电源LED指示灯 (Temperature Power's LED)

位置尺电源LED指示灯 (potentiometer Power's LED)

方向阀输出LED指示灯 (director valve's LED)

AK628H 4.1. Main Controller Specification

4. Main Controller Description

RS232

温度电源 (Temperature Power) AC10V

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方向阀输出 24点 (24 point DC24V director valve ) 2A 24V

I/O电源 (I/O Power) DC24V

程序 比例阀输出调整 最大 最小

I/O扩展 16点 (I/O expand) 8 IN/8 OUT

TECHMATION

主电源LED指示灯 (main power's LED)

RELAY输出 LED指示灯

比例阀输出 (Proportion Valve) 电流型(current) 3通道 电压型(voltage) 2通道 比例阀电源 (Proportion Valve) DC48V/24V

限位开关输入LED指示灯 (LIMIT Installation's LED )

保险丝(fuse) AC220V 2A

限位开关输入 (LIMIT Installation ) 24点

主电源 (main power) DC24V

RELAY输出 11组

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位置尺输入 (potentiometer) 4通道

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AK628H Series Installation Manual

4.2. Main Controller Measurement Draw

AK628H

AK628H Series Installation Manual

5. Main Controller Installation 5.1. Limit Installation 1.

This system provides 24 input points.

2.

If using Limit, the shared power supply point is HCOM. When Limit works, HCOM

will input signal. 3.

Power source for proximity sensor (type NPN) are H24V and HCOM, the signal for

action is 0V (HCOM). a）If there is other outer signal, must use low watt proximity sensor (This is because proximity sensor sink current is very low, can’t afford the high power device). b) If there is a COIL, must connect an opposite direction diode for protection. The arrangement is as below.

限位开关输入 (LIMIT Installation ) 24点

PH24V 02

HCOM

PB02

03

05 04

07 06

PB06

11 HCOM

09 08

10

HCOM 13

12 PH24V

PB12

PH24V

15

17

PH24V 14

16

.

HCOM 01

. .

PB

HCOM

PB14

19 18

23 HCOM

21 20

22

24 PH24V

PB22

低电平信号输入 (the signal for action is 0V)

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AK628H Series Installation Manual

5.2. Thermocouple 1.

Thermocouple must be fixed on the Thermo Couple Input block, OIL as oil

temperature. Follow the +ve and –ve pole of 1-5 parts in thermocouple to fix the TC1-TC5. Don’t connect the thermocouple through many connectors. This will prevent from bad connection and affect the accuracy of the temperature. 2.

When the remaining thermocouples are not used, please set the temperature

parameter on the HMI to the not use selection (Refer to the HMI Operation Manual). 3.

Please connect the thermocouple wire to the +ve and –ve pole to avoid the

incorrect value on the controller that might lead the incorrect movement. (The draft below is one of the parts in the main controller)

热电偶型号：K型感温线 ( Is required to use thermocouple type K )

屏蔽线必须接地

油温(OIL) 温度一(TC1) 温度二(TC2) 温度三(TC3) 温度四(TC4) 温度五(TC5)

Thermo Couple Input 黄(Yellow) 白(white) 黄(Yellow)

10V 0V 10V

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AK628H Series Installation Manual

5.3. Potentiometer And Pressure Sensor Installation A/D board is the interface for potentiometer. It converts the voltage, big and small changes (analog/similar).reading from potentiometer to digital signal, to enable CPU to read it. This A/D board can control 8 types of potentiometers, which is the injection, mold clamping, and lastly ejection

1

1

2

2

3

4 5

6 7

SIGNAL

3

IN1 IN2 0V 0V IN3 IN4 V+

EXT CAL V+

10P插头

8

9 10

3 2

1

位置尺 （potentiometer）

In the main controller, the potentiometer uses 3P power supply plugs. At the connector point as shown above, the PC board has 3P plugs and the 2nd pin must be connected to the signal output pin. Normally, the potentiometer the back

contract

has the

prolongation

has the

biggest value and

smallest value. If the direction reverses, the

potentiometer 1st and 3rd pin of the plug will be immediately changed (it changes the +ve and – ve pole). Keep in mind not to disconnect the signal; else it will cause the damage to PC board or potentiometer. Please refer to operation manual for potentiometer reset. Choose the length of potentiometer longer than the machine length to avoid being pulled apart. 压力传感器 （Pressure Sensor）

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AK628H Series Installation Manual

5.4. Directional Valve And Output Installation This system provides 24point DC24V director valve controller. The highest power each point can supply is 2A. It is not allowed to connect 2 directional valves at 1 point. If have to do so, please connect the RELAY to the controller and the shared point is H24V. If there is a load or misconnection of wire, switching power will be shut down automatically so it will not spoil the transistor. After repair the failure, please restart the switching power and the machine will run normally.

PC

低电平信号输出 (the signal for action is 0V)

方向阀输出 24点 (24 point DC24V director valve ) 2A 24V

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AK628H Series Installation Manual

5.5. Proportion Valve Installation PCN2 2P connector (on the main controller CPU) is fixed to the switching power suppl y. On the other hand, CND3, CND4, CND 5 outputs to proportion valves (manufactured b y YUKEN, DIKEN etc.) are used to monito r the current meter at the proportion valve. To adjust the P1-MIN MAX rectification F1-MIN MAX P2-MIN MAX.

比例阀输出 (Proportion Valve) 电流型(current) 3通道 电压型(voltage) 2通道

电压型 (voltage) 电流型 (current)

比例阀电源 (Proportion Valve Power) DC48V/24V

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AK628H Series Installation Manual

5.6. Relay Output RELAY output provides 1 1 sets of contacts on the main controller for customer us ing, Contains the motor starting, the motor stop ping, Y-△ transforming ,and the 3 groups of RELAY output contacts for manipulator or lubricating function control .

RELAY输出 11组 (RELAY OUTPUT) 加热 (Heat)

马达 (Motor)

MOT

TCR1 TCR3 TCR5 SC Y ON MOT TCR2 TCR4 DL OFF

其它 (Other)

54A 53A 52A ACO 54 53 52 ACIN H24V HCOM 继电器 (Relay)

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AK628H Series Installation Manual

5.7. Temperature Increase Controller Temperature increase controller uses A. SSR (Solid State Relay) or B. Magnetic Contactor

5.7.1. SSR From the main controller RELAY OUTPUT connect straight to controller. Please be careful of the AC.terminal and DC terminal. (DC terminal is the +ve and –ve pole, see below),

固态继电器 SSR

13

15 14

17 16

19 18

21 20

23 22

RELAY输出 11组 加热 马达 其它

TCR1 TCR3 TCR5 24

TCR2 TCR4

SC

Y DL

MOT ON

MOT OFF

54A

53A 54

52A 53

ACO 52

ACIN

FUSE AC250V 2A

SC TCR4 TCR1 TCR2

TCR5 TCR3

IN

IN

IN

IN

IN

SSR

SSR

SSR

SSR

SSR

OUT

OUT

OUT

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OUT

OUT

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AK628H Series Installation Manual

5.7.2. Electromagnetic Contactor If you are using electromagnetic contactor as the temperature controller, please use RELAY to control the contactor. And fix a spark quencher parallel to the contactor coil. (Refer below)

RELAY输出 11组 (RELAY OUTPUT) 加热 (Heat)

马达 (Motor)

其它 (Other)

突波吸收器 (spark quencher)

交流接触器 (Electromagnetic contactor )

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AK628H Series Installation Manual

5.8. Motor Start Circuit Diagram 5.8.1. Y-△ START

RELAY输出 11组 (RELAY OUTPUT) 加热 (Heat)

马达 (Motor)

其它 (Other)

△

△ △ △

马达Y-△启动图 (Y-△START )

△

突波吸收器 (spark quencher)

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AK628H Series Installation Manual

5.8.2. Strait Start Diagram

RELAY输出 11组 (RELAY OUTPUT) 加热 (Heat)

马达 (Motor)

其它 (Other)

△

马达直接启动图 (Strait start diagram ) 突波吸收器 (spark quencher)

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AK628H Series Installation Manual

6. Figure 6.1.AK628H Series Installation（Electromagnetic Contactor）

TO PANEL 操作面板

电源B

(方向阀及限 位开关电源）

TECHMATION

AK628

蓝白 黑白

电源A

(系统电源）

蓝白 黑白

黄白黄橙黑

蓝白 黑白

蓝灰蓝

双 项 无 熔 丝 开 关

紧急停止键 交流接触器 △

△

第一段电热片

第二段电热片

△

第四段电热片 单 项 无 熔 丝 开 关

马达Y-△启动图 (Y-△ START )

△

△

突波吸收器 (spark quencher)

第三段电热片

交流接触器

交流接触器

交流接触器

接至三相电动机 TO MOTOR

接触器 三 相 电 源 输 入

三 相 无 熔 丝 开 关

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AK628H Series Installation Manual

6.2.AK628H Series Installation（SSR）

TO PANEL 操作面板

电源B

(方向阀及限 位开关电源）

TECHMATION

AK628

蓝白 黑白

主电源 LED指示灯

电源A

(系统电源）

蓝白 黑白

黄白黄橙黑

蓝白

黑白

蓝灰蓝

双 项 无 熔 丝 开 关

紧急停止键 SSR 1 △

第二段电热片

马达Y-△启动图 (Y-△START )

突波吸收器 (spark quencher)

第一段电热片

第三段电热片

SSR 2

第四段电热片 单 项 无 熔 丝 开 关

SSR 3

SSR 4

接至三相电动机 TO MOTOR

接触器 三 相 电 源 输 入

三 相 无 熔 丝 开 关

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