FURUNO INSTALLATION MANUAL

SAFETY INSTRUCTIONS DANGER Do not work inside the equipment unless totally familiar with electrical circuits. Hazardous

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SAFETY INSTRUCTIONS DANGER Do not work inside the equipment unless totally familiar with electrical circuits. Hazardous voltage which will cause death or serious injury exists at the following locations: • Transceiver unit • Antenna and antenna coupler (both at TX)

WARNING Turn off the power at the mains switchboard before beginning at installation. Post a sign near the switch to indicate it should not be turned on while the equipment is being installed. Fire, electrical shock or serious injury can result if the power is left on or is applied while the equipment is being installed. Use only the supplied cables.

HAZARDOUS VOLTAGE is present at these points.

Use of other cables can result in fire or serious equipment damage. Use the correct fuse. Use of wrong fuse can cause fire.

ANTENNA COUPLER

CAUTION Ground the equipment to prevent electrical shock and mutual interference. When using a copper plate for ground be careful of its edges. Edges can cut fingers. If the distress alert is accidentally transmitted, transmit appropriate message to nearest coast station to cancel the distress alert.

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Table of Contents Page

1. Rack Console Chassis (RC-1500-1T) .......................................... 1 2. AC/DC Power Supply and Battery Charger................................. 3 3. Connection .................................................................................... 5 4. Adjustment at Installation ............................................................10 Outline Drawings ............................................................................ D-1 System Diagram ............................................................................. S-1 Schematic Diagram ........................................................................ S-3

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1. Rack Console chassis (RC-1500-1T) General The RC-1500 series Radio Console comes in five models: RC-15001T-150/250, RC-1500-1T-400/800, RC-1500-1T-2P, and RC-15001T-TOKU. The type and number of components incorporated differs from model to model, however each model contains an Inmarsat-C mobile earth station, NBDP terminal, DSC terminal, DSC watch receiver, and SSB radiotelephone. Below are the distinguishing characteristics of each model. RC-1500-1T-150/250: Incorporates the FS-1562-15/1562-25 SSB radiotelephone. RC-1500-1T-400/800: Incorporates the FS-5000/8000 SSB radiotelephone. RC-1500-1T-2P: Russian model. RC-1500-2T: Incorporates the FM-8500 VHF radiotelephone. RC-1500-1T-TOKU: Special order model.

Mounting considerations (tabletop mount) When selecting a mounting location; •

Make sure the location is strong enough to support the unit (about 100 kg) under the conditions of continued vibration and shock normally encountered on the vessel. Where necessary, reinforce the mounting location by lining block or doubling plate.



Locate the unit where it is easily accessible and does not interfere with personnel or operation of other equipment; for example, ship’s wheel.



Select a location where temperature and humidity are moderate and stable.

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Mounting The mounting dimensions of the RC-1500-1T are as shown in the figure below. (Refer to the outline drawing attached to the end of this manual for further details.) PP-510 Hanger 950 MAX 735

630 Bottom Cable Entry

80

Keyboard

530

530 Unit: mm

Rack consaole chassis (Top View)

MIN 270

120

Rear cable gland Unit: mm

Side view

Before mounting the unit, determine location of cable gland. The interconnection cable should be run though either the rear or bottom side of the rack console chassis. See the outline drawing attached for further details. Procedure 1. Place the rack console chassis on the tabletop. 2. Mount three hangers for the DSC-6, AA-50 and FS-1562 as shown above. 3. Set the DSC-6, AA-50 and FS-1562 (only 150W type or 250W type) to the hangers with knobs. Set the FM-8500 to the hanger with knobs (only RC-1500-2T). 4. Mount the two printers PP-510 and printer selector to the top of the console chassis. 5. Place the NBDP and FS-5000 on the tabletop (only 400W type). 6. Place the Inmarsat C outside of rack console.

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2. AC/DC Power Supply and Battery Charger Mounting considerations The unit can be mounted almost anywhere provided the location satisfies the following requirements. •

Vibration-free location



Well-ventilated area



Free of water splash



Leave enough space around the sides of the unit to permit maintenance and checking.



The mounting location must be able to support the weight of the unit (PR-850A: 35 kg, PR-300: 14.5 kg, BC-6158/6200: 28 kg, S-5300A/8300A: 85/110 kg) under the condition of continued vibration normally encountered aboard the vessel.

Mounting Refer to the outline drawing attached to the end of this manual for further details. • PR-850A DC IN DC OUT 352

Cable terminal 6-φ 6 Fixing holes

55 120 440 120

250

Cable terminal

55

AC IN 370

Front view

Top view

Unit: mm

• PR-300 270 4-φ 6 Fixing holes

233

163

350

230

290

Front view

Top view

Cable terminal

3

• BC-6158/6200 490 360

4-φ 7 Fixing holes

200 510

360

490

Front view

Top view

• S-8300A

2x φ15 Fixing holes

Service space 100

400

Service space 100

Air Vent 875 890 Rear cable gland

A

Air Vent

850

Air Vent

520

520

Front view 25

4x φ15 Fixing holes

450

Bottom cable gland

Side view Unit: mm

TB2 TB1

520

TB3

45

45 80

360

80

View from A

Fasten the S-8300A to the mounting location by fixing four fixing screws (φ15) at the bottom and two fixing screws (φ15) at the top. The interconnection cable between the S-8300A and the rack console chassis should be run through either the bottom or rear side of the S8300A as shown above.

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3. Connection The figure belows shows view of rack console chassis. Remove the cover access terminal boards to make connections.

TB1

TB2

TB3

Front Cover

Screw

Remove cover to access three terminal boards, TB1, TB2 and TB3. Remove jumper wires between TB2 and TB3.

TB1 1

......

12

TB2 1 ..... 11 12

See next page.

TB3 1 2 ..... 12

Connect cables to the AC/DC Power Supply Unit.

5

ACIN 2

ACIN 1

TB1

TB2 (H) 1 (C) 2

1 2 3 4 (+) 24V 5 CHARGE 6

TB3 (H) (C) (H) (C)

Battery

(+) 24V(1) (-)

DPYC-8

DPYC-3.8

4

1

No.1 MAIN SOURCE 100-120/200-240VAC 1φ, 50/60Hz

DPYC-3.5

DPYC-5.5

DPYC-1.25

DPYC-5.5

1 2 3 4 5 6 7 8 9 10 11 12

EMERGENCYL CHARGER ONL (+) (-) BATT.(1) (+) CHARGE(1) (-)

CHARGER SOURCE 100-120/200-240 VAC 1φ, 50/60Hz

DPYC-38

TB1

TB1

BATT

TB2

DC-OUT

1φ, 50/60Hz

DPYC-3.5

DPYC-5.5

(L) (N) F. G.

ALL CABLES SHIPYARD SUPPLY

AC-DC POWER SUPPLY PR-300

TB1

1 BATT 2 (-)

TB2

1 (+) DC-OUT 2 (-)

TB3

1 2 3 4 5 6 7 8 9 10 11 12

AC-DC POWER No.2 MAIN SOURCE SUPPLY 100-120/200-240VAC PR-850A

(L) (N) AC-IN F. G.

(-)

(+)

(-)

TB3

AC-FAIL

(+)

.... ....

DPYC-5.5

TB3

(+) 24V(2) (-)

AC/DC POWER SUPPLY TYPE

(+)

6

7

BATTERY

(+) 24V(1) (-)

EMERGENCYL CHARGERONL (+) BATT(1) (-) (+) CHARGER(1) (-)

DPYC-38

DPYC-5.5

DPYC-8

(V) MAIN SOURCE

GND (U)

RADIO (+) BATT ( - )

TB2 1 2 3

(+) (-) AC-FAIL

(+) (-) 24VDC-OUT

No.1 MAIN SOURCE 100-120/200-240VAC, 1 φ , 50/60Hz

S-5300A/8300A AC/DC RADIO SWITCH BOX

CHARGE

PR-300 AC-DC POWER SUPPLY

(L) (N) F.G

TB3 1 2

TB2 1 2

DPYC-5.5

TB1 1 2 3

DPYC-3.5

DPYC-5.5

TB3 1 2 3 4 5 6 7 8 9 10 11 12

ALL CABLES SHIPYARD SUPPLY

No.2 MAIN SOURCE 100-120/200-240VAC, 1φ, 50/60Hz

TPYC-1.25

TB2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

DPYC-38

TB2 1 2 3 4 5 6 7 8 9 10 11 12

(+) (-) BTT

TB1 1 2 3 4 5 6 7 8 9 10 11 12

AC/DC RADIO SWITCH BOX TYPE

(+) (-) DC-OUT

Connect cables with connectors in the rack console chassis among the equipment. RC-1500-1T-150/250, RC-1500-2T type TO PRINTER SELECTOR ANTENNA PRINTER

OPTION

PRINTER

FOR POWER

POWER DC24V

MF-HF RX

DSC-6

MH-HF RX

NBDP

NMEA

DMC

ANT

DSC

DSC

DC24V

AA-50

FOR POWER

POWER

MF-HF TR

NMEA IN CO-2P (*1)

MF-HF TR

NBDP

MF/HF DSC

TB5

ANT

DISTRIBUTION PCB (05P0606)

DMC-5 (option)

FOR POWER

TB6

TB7

TB7 TB7

DC24V REMOTE B

NMEA

POWER

DP-6

FS-1562

NMEA

REMOTE

REMOTE POWER

TO-IC-212 (Inmarsat C)

REMOTE B

FOR POWER

H.P.A

TB3 TB4

REMOTE A

DC24V REMOTE A

TERMINAL

FOR POWER

IB-581

(*1):Shipyard supply

SERIAL PRINTER

:Labels on the connectors from rack console chassis

TO PRINTER SELECTOR

RC-1500-1T-400/800, RC-1500-1T-2P type TO PRINTER SELECTOR ANTENNA PRINTER

OPTION

PRINTER

FOR POWER

POWER DC24V

DMC

MF-HF RX

DSC-6

MH-HF RX

NBDP

NMEA

ANT

DSC

DSC

FOR POWER

POWER

MF-HF TR

NMEA IN

NMEA

DC24V

AA-50

CO-2P (*1)

MF-HF TR

NBDP

MF/HF DSC

TB7

TB7 TB7 REMOTE B

REM1

POWER DC24V

DP-6

REM1 NMEA NMEA

TO-IC-212 (Inmarsat C)

MAIN

FS-5000C

NMEA

REMOTE B

FOR POWER

TB7

DISTRIBUTION PCB (05P0606)

DMC-5 (option)

FOR POWER

TB6

REM3 POWER DC24V

REMOTE A REMOTE A

FOR POWER

TERMINAL

(*1):Shipyard supply

IB-581 SERIAL PRINTER

TO PRINTER SELECTOR

8

:Labels on the connectors from rack console chassis

FOR FS-5000T

IC-302 DISTRESS ALERT UNIT

TO DISTRIBUTION PCB

DMC

Inmarsat C TERMINAL UNIT (IB-581)

DC24V

FOR POWER

DTE1

SERIAL

NMEA

DMC

REMOTE A PRINTER

Inmarsat C COMMUNICATION UNIT (IC-212)

PRINTER

DC24V

FOR POWER TO DSC-6

TO DP-5/6 PRINTER

DSC

NBDP

PRINTER SELECTOR

TO DISTRIBUTOR

FOR POWER

PP-510 DC24V

PRINTER

FOR POWER

PP-510 DC24V

PRINTER PRINTER

Distribution PCB 9V

TB1

POWER CABLE

Printer Selector

1 GND 2 +9V

TB2 +24V 1 0V 2

FOR POWER

TB6 NMEA-IN-H

1 NMEA-IN-C 2

NMEA IN C0-0. 2x2P

05P0606

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4. Adjustment at Installation 1. SSB Radiotelephone For FS-1562 Register permitted frequency and change system setting if necessary, referring to the Service Manual SME-5572. For FS-5000 Register permitted frequency and change system setting if necessary, referring to the Service Manual SME-5519.

2. DP-6 To change the system setting and conduct self-test, refer to the Operator’s Manual OME-5610.

3. FELCOM 12 To carry out log-in and set the system setting, refer to Installation Manual IME-5613 and Operator’s Manual OME-5613.

4. DSC-6 To set the system setting and conduct self-test, refer to the Operator’s Manual and Installation Manual.

5. PP-510 Set a recording paper and a cartridge and carry out self-test, referring to Operator’s Manual OME-5080.

6. DMC-5 (option) To set the system setting, refer to Operator’s Manual OME-5544. To check the printer selector, transmit data from the DSC-6 and the NBDP and confirm that it is printed correctly.

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