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Technical Publications 2118393–104 Revision 3

Senographe DMR V2 asm Advanced Service Manual

do not duplicate Copyright 1996, 1997 by General Electric Co.

ATTENTION LES APPAREILS À RAYONS X SONT DANGEREUX À LA FOIS POUR LE PATIENT ET POUR LE MANIPULATEUR SI LES MESURES DE PROTECTION NE SONT PAS STRICTEMENT APPLIQUEES Bien que cet appareil soit construit selon les normes de sécurité les plus sévères, la source de rayonnement X représente un danger lorsque le manipulateur est non qualifié ou non averti. Une exposition excessive au rayonnement X entraîne des dommages à l’organisme. Par conséquent, toutes les précautions doivent être prises pour éviter que les personnes non autorisées ou non qualifiées utilisent cet appareil créant ainsi un danger pour les autres et pour elles–mêmes. Avant chaque manipulation, les personnes qualifiées et autorisées à se servir de cet appareil doivent se renseigner sur les mesures de protection établies par la Commission Internationale de la Protection Radiologique, Annales 26 : Recommandations de la Commission Internationale sur la Protection Radiologique et les normes nationales en vigueur.

WARNING X–RAY EQUIPMENT IS DANGEROUS TO BOTH PATIENT AND OPERATOR UNLESS MEASURES OF PROTECTION ARE STRICTLY OBSERVED Though this equipment is built to the highest standards of electrical and mechanical safety, the useful x–ray beam becomes a source of danger in the hands of the unauthorized or unqualified operator. Excessive exposure to x–radiation causes damage to human tissue. Therefore, adequate precautions must be taken to prevent unauthorized or unqualified persons from operating this equipment or exposing themselves or others to its radiation. Before operation, persons qualified and authorized to operate this equipment should be familiar with the Recommendations of the International Commission on Radiological Protection, contained in Annals Number 26 of the ICRP, and with applicable national standards.

ATENCION LOS APARATOS DE RAYOS X SON PELIGROSOS PARA EL PACIENTE Y EL MANIPULADOR CUANDO LAS NORMAS DE PROTECCION NO ESTAN OBSERVADAS Aunque este aparato está construido según las normas de seguridad más estrictas, la radiación X constituye un peligro al ser manipulado por personas no autorizadas o incompetentes. Una exposición excesiva a la radiación X puede causar daños al organismo. Por consiguiente, se deberán tomar todas las precauciones necesarias para evitar que las personas incompetentes o no autorizadas utilicen este aparato, lo que sería un peligro para los demás y para sí mismas. Antes de efectuar las manipulaciones, las personas habilitadas y competentes en el uso de este aparato, deberán informarse sobre las normas de protección fijadas por la Comisión Internacional de la Protección Radiológica, Anales No 26: Recomendaciónes de la Comisión Internacional sobre la Protección Radiológica y normas nacionales.

ACHTUNG RÖNTGENAPPARATE SIND EINE GEFAHR FÜR PATIENTEN SOWIE BEDIENUNGSPERSONAL, WENN DIE GELTENDEN SICHERHEITSVORKEHRUNGEN NICHT GENAU BEACHTET WERDEN Dieser Apparat entspricht in seiner Bauweise strengsten elektrischen und mechanischen Sichereitsnormen, doch in den Händen unbefugter oder unqualifizierter Personen wird er zu einer Gefahrenquelle. Übermäßige Röntgenbestrahlung ist für den menschlichen Organismus schädlich. Deswegen sind hinreichende Vorsichtsmaßnahmen erforderlich, um zu verhindern, daßunbefugte oder unqualifizierte Personen solche Geräte bedienen oder sich selbst und andere Personen deren Bestrahlung aussetzen können. Vor Inbetriebnahme dieses Apparats sollte sich das qualifizierte und befugte Bedienungspersonal mit den geltenden Kriterien für den gefahrlosen Strahleneinsatz durch sorgfältiges Studium des Hefts Nr. 26 der Internationalen Kommission für Strahlenschutz (ICRP) vertraut machen: Empfehlungen der Internationalen Kommission für Strahlenschutz und anderer nationaler Normenbehörden.

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TABLE OF CONTENTS CHAPTER

TITLE

PAGE

                                                            

LIST OF EFFECTIVE PAGES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vii CHAPTER 1 –

INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1–1

SECTION 1 – MAINTENANCE TOOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1–1

1–1

Mammocom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1–1

1–2

Signal Lists/Glossaries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1–1

1–3

Module Disassembly/Reassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1–1

1–4

Error codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1–1

1–5

Troubleshooting Guides . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1–1

1–6

Block Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1–1

SECTION 2 – DIAGNOSTIC PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1–2

2–1

Power–up problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1–2

2–2

Problems generating error messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1–2

2–2–1

Function of self–test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1–2

2–2–2

Screen facilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1–2

2–3

CPU board and interface problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1–2

2–3–1

CPU board diagnostic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1–3

2–3–2

Error codes generated by Generator CPU board 400PL3 and Generator Interface board 400PL2 together . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1–3

Error codes generated by Gantry CPU board 800PL3 and Gantry Interface board 800PL2 together . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1–3

SECTION 3 – USE OF THE BLOCK DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1–3

SECTION 4 – SENOGRAPHE DRAWINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1–3

CHAPTER 2 – “MAMMOCOM” COMMUNICATION SOFTWARE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2–1

SECTION 1 – PURPOSE OF THE SOFTWARE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2–1

2–3–3

SECTION 2 – “MAMMOCOM” FLOPPY DISK CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . .

2–1

2–1

Floppy Disk Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2–1

SECTION 3 – INSTALLATION ON HARD DISK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2–2

SECTION 4 – GENERAL USER INTERFACE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2–4

4–1

Menu Screen Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2–4

4–2

Line Editor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2–5

SECTION 5 – TREE STRUCTURE OF AVAILABLE FUNCTIONS . . . . . . . . . . . . . . . . . . . . .

2–6

SECTION 6 – TERMINAL EMULATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2–7

6–1

2–7

Accessing the Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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6–2

User Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2–7

6–3

Connection Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2–9

6–4

Communications Protocol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2–9

6–5

Emulator Restrictions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2–9

SECTION 7 – COMMUNICATIONS PARAMETERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2–10

7–1

Accessing the Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2–10

7–2

Modifying the Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2–11

7–2–1

Baud Rate Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2–11

7–2–2

Com_port Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2–11

7–2–3

Parity Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2–11

7–2–4

Length Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2–11

7–2–5

Stop Bit Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2–11

7–2–6

Save Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2–12

SECTION 8 – FILE TRANSMISSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2–12

8–1

Preparing the Transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2–12

8–2

Type of Files Transferred . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2–14

8–2–1

Coded Files . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2–14

8–2–2

ASCII Files . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2–14

8–3

FILE NAME Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2–15

8–4

DIRECTORY and SUFFIX Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2–15

8–5

TRANSMIT Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2–16

8–6

RECEIVE Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2–16

8–7

Display Window in Transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2–16

SECTION 9 – SAVING THE EMULATOR SCREEN ON A FILE . . . . . . . . . . . . . . . . . . . . . . .

2–18

9–1

Accessing the Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2–18

9–2

FILE NAME Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2–19

9–3

DIRECTORY and SUFFIX Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2–19

9–4

“Save Screen” Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2–20

9–4–1

Terminal Emulator Option not Selected Beforehand . . . . . . . . . . . . . . . . . . . . . . . . . . .

2–20

9–4–2

File Selected to Save Screen does not Exist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2–20

9–4–3

Selected File Exists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2–20

SECTION 10 – ACCESS TO DOS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2–21

SECTION 11 – CLEARING THE EMULATOR SCREEN . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2–22

SECTION 12 – SAVING PARAMETERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2–23

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CHAPTER 3 – DISASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3–1

SECTION 1 – DISASSEMBLY/REASSEMBLY JOB CARDS . . . . . . . . . . . . . . . . . . . . . . . . .

3–1

JOB CARD DR 001 –

SID SENSOR BOARD 800PL7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3–3

JOB CARD DR 002 –

PADDLE BOARD 800PL8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3–5

JOB CARD DR 003 –

MAGNIFICATION SENSOR BOARD 800PL14 . . . . . . . . . . . . . . . . .

3–9

JOB CARD DR 004 –

INTER–ARM TILT SENSOR BOARD 800PL15 . . . . . . . . . . . . . . . .

3–11

JOB CARD DR 005 –

BOARD CALIBRATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3–15

JOB CARD DR 006 –

PHOTOMULTIPLIER CELL & PHOTOMULTIPLIER TUBE . . . . . .

3–21

JOB CARD DR 007 –

COLLIMATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3–27

JOB CARD DR 008 –

COMPRESSION MOTOR AND BELTS . . . . . . . . . . . . . . . . . . . . . . .

3–29

JOB CARD DR 009 –

GANTRY CPU BATTERY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3–35

JOB CARD DR 010 –

OPTICAL FIBERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3–37

JOB CARD DR 011 –

X–RAY TUBE HOUSING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3–39

JOB CARD DR 012 –

LAMP OF LIGHT CENTERING DEVICE . . . . . . . . . . . . . . . . . . . . .

3–45

JOB CARD DR 013 –

MIRROR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3–47

JOB CARD DR 014 –

GRID MOTOR AND IMAGE RECEPTOR MOBILE COVER ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3–49

JOB CARD DR 015 –

FILTER WHEEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3–55

JOB CARD DR 016 –

GAS SPRING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3–57

JOB CARD DR 017 –

GANTRY ARM AND TUBE HOUSING SPACER COVERS . . . . . .

3–61

JOB CARD DR 018 –

GANTRY COLUMN COVERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3–67

JOB CARD DR 019 –

DATA BACK–UP (SAVE OR LOAD), GENERATOR/ GANTRY STATISTICS AND ERROR CODES BACK–UP . . . . . . . .

3–69

JOB CARD DR 020 –

IMAGE RECEPTOR BOARD 800PL10 . . . . . . . . . . . . . . . . . . . . . . .

3–75

JOB CARD DR 021 –

GENERATOR CPU BATTERY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3–81

JOB CARD DR 022 –

INVERTER – FILTERING CAPACITORS . . . . . . . . . . . . . . . . . . . . .

3–83

JOB CARD DR 023 –

INVERTER – THYRISTORS/DIODES . . . . . . . . . . . . . . . . . . . . . . . .

3–87

JOB CARD DR 024 –

GENERATOR COVERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3–91

JOB CARD DR 025 –

HV AND KV/MA TANK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3–93

JOB CARD DR 026 –

MAGNIFICATION DEVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3–97

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CHAPTER 4 – ERROR CODES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4–1

SECTION 1 – ERROR CODE STRUCTURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4–1

SECTION 2 – ERROR CODE LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4–3

SECTION 3 – ERROR CODES: KNOWN ROOT CAUSES . . . . . . . . . . . . . . . . . . . . . . . . . . .

4–20

CHAPTER 5 – TROUBLESHOOTING GUIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5–1

SECTION 1 – TROUBLESHOOTING GUIDE JOB CARDS . . . . . . . . . . . . . . . . . . . . . . . . . . .

5–1

JOB CARD TSG 001 – GENERATOR POWER – UP SEQUENCE TROUBLESHOOTING FLOW CHARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5–3

JOB CARD TSG 002 – PHOTO CELL TROUBLESHOOTING FLOW CHARTS . . . . . . . . .

5–5

JOB CARD TSG 003 – HEATER TROUBLESHOOTING FLOW CHARTS . . . . . . . . . . . . . .

5–7

JOB CARD TSG 004 – HV TROUBLESHOOTING FLOW CHARTS . . . . . . . . . . . . . . . . . . .

5–9

JOB CARD TSG 005 – ANODE ROTATION TROUBLESHOOTING FLOW CHARTS . . . .

5–11

JOB CARD TSG 006 – BIAS TROUBLESHOOTING FLOW CHARTS . . . . . . . . . . . . . . . . .

5–13

JOB CARD TSG 007 – TUBE HOUSING ANGULATION TROUBLESHOOTING FLOW CHARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5–15

JOB CARD TSG 008 – TELESCOPIC COLUMN TROUBLESHOOTING FLOW CHARTS .

5–17

JOB CARD TSG 009 – LIGHT CENTERING DEVICE TROUBLESHOOTING FLOW CHARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5–19

JOB CARD TSG 010 – COMPRESSION TROUBLESHOOTING FLOW CHARTS . . . . . . . .

5–21

JOB CARD TSG 011 – REAR, LATERAL AND FRONT COLLIMATOR TROUBLESHOOTING FLOW CHARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–23 JOB CARD TSG 012 – FILTER TROUBLESHOOTING FLOW CHARTS . . . . . . . . . . . . . . .

5–25

JOB CARD TSG 013 – ARM ROTATION TROUBLESHOOTING FLOW CHARTS . . . . . . .

5–27

JOB CARD TSG 014 – GRID MOVEMENT TROUBLESHOOTING FLOW CHARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5–29

JOB CARD TSG 015 – INTER–ARM LOCK COMMAND TROUBLESHOOTING FLOW CHARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5–35

JOB CARD TSG 016 – GANTRY SENSOR STATUS TROUBLESHOOTING . . . . . . . . . . . .

5–37

JOB CARD TSG 017 – ARM SYNC TROUBLESHOOTING FLOW CHARTS . . . . . . . . . . .

5–41

JOB CARD TSG 018 – X–RAY TUBE MA MEASUREMENT TROUBLESHOOTING . . . .

5–43

JOB CARD TSG 019 – GENERATOR INTERFACE INPUT TROUBLESHOOTING . . . . . .

5–45

JOB CARD TSG 020 – CONSOLE TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . .

5–49

CHAPTER 6 – BLOCK DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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D THIS SERVICE MANUAL IS AVAILABLE IN ENGLISH ONLY.

WARNING

D IF A CUSTOMER’S SERVICE PROVIDER REQUIRES A LANGUAGE OTHER THAN ENGLISH, IT IS THE CUSTOMER’S RESPONSIBILITY TO PROVIDE TRANSLATION SERVICES. D DO NOT ATTEMPT TO SERVICE THE EQUIPMENT UNLESS THIS SERVICE MANUAL HAS BEEN CONSULTED AND IS UNDERSTOOD. D FAILURE TO HEED THIS WARNING MAY RESULT IN INJURY TO THE SERVICE PROVIDER, OPERATOR OR PATIENT FROM ELECTRIC SHOCK, MECHANICAL OR OTHER HAZARDS.

D CE MANUEL DE MAINTENANCE N’EST DISPONIBLE QU’EN ANGLAIS.

AVERTISSEMENT

D SI LE TECHNICIEN DU CLIENT A BESOIN DE CE MANUEL DANS UNE AUTRE LANGUE QUE L’ANGLAIS, C’EST AU CLIENT QU’IL INCOMBE DE LE FAIRE TRADUIRE. D NE PAS TENTER D’INTERVENTION SUR LES ÉQUIPEMENTS TANT QUE LE MANUEL SERVICE N’A PAS ÉTÉ CONSULTÉ ET COMPRIS. D LE NON-RESPECT DE CET AVERTISSEMENT PEUT ENTRAÎNER CHEZ LE TECHNICIEN, L’OPÉRATEUR OU LE PATIENT DES BLESSURES DUES À DES DANGERS ÉLECTRIQUES, MÉCANIQUES OU AUTRES.

WARNUNG

D DIESES KUNDENDIENST–HANDBUCH EXISTIERT NUR IN ENGLISCHER SPRACHE. D FALLS EIN FREMDER KUNDENDIENST EINE ANDERE SPRACHE BENÖTIGT, IST ES AUFGABE DES KUNDEN FÜR EINE ENTSPRECHENDE ÜBERSETZUNG ZU SORGEN. D VERSUCHEN SIE NICHT, DAS GERÄT ZU REPARIEREN, BEVOR DIESES KUNDENDIENST–HANDBUCH NICHT ZU RATE GEZOGEN UND VERSTANDEN WURDE. D WIRD DIESE WARNUNG NICHT BEACHTET, SO KANN ES ZU VERLETZUNGEN DES KUNDENDIENSTTECHNIKERS, DES BEDIENERS ODER DES PATIENTEN DURCH ELEKTRISCHE SCHLÄGE, MECHANISCHE ODER SONSTIGE GEFAHREN KOMMEN.

D ESTE MANUAL DE SERVICIO SÓLO EXISTE EN INGLÉS.

AVISO

D SI ALGÚN PROVEEDOR DE SERVICIOS AJENO A GEMS SOLICITA UN IDIOMA QUE NO SEA EL INGLÉS, ES RESPONSABILIDAD DEL CLIENTE OFRECER UN SERVICIO DE TRADUCCIÓN. D NO SE DEBERÁ DAR SERVICIO TÉCNICO AL EQUIPO, SIN HABER CONSULTADO Y COMPRENDIDO ESTE MANUAL DE SERVICIO. D LA NO OBSERVANCIA DEL PRESENTE AVISO PUEDE DAR LUGAR A QUE EL PROVEEDOR DE SERVICIOS, EL OPERADOR O EL PACIENTE SUFRAN LESIONES PROVOCADAS POR CAUSAS ELÉCTRICAS, MECÁNICAS O DE OTRA NATURALEZA.

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ATENÇÃO

D ESTE MANUAL DE ASSISTÊNCIA TÉCNICA SÓ SE ENCONTRA DISPONÍVEL EM INGLÊS. D SE QUALQUER OUTRO SERVIÇO DE ASSISTÊNCIA TÉCNICA, QUE NÃO A GEMS, SOLICITAR ESTES MANUAIS NOUTRO IDIOMA, É DA RESPONSABILIDADE DO CLIENTE FORNECER OS SERVIÇOS DE TRADUÇÃO. D NÃO TENTE REPARAR O EQUIPAMENTO SEM TER CONSULTADO COMPREENDIDO ESTE MANUAL DE ASSISTÊNCIA TÉCNICA.

E

D O NÃO CUMPRIMENTO DESTE AVISO PODE POR EM PERIGO A SEGURANÇA DO TÉCNICO, OPERADOR OU PACIENTE DEVIDO A‘ CHOQUES ELÉTRICOS, MECÂNICOS OU OUTROS.

AVVERTENZA

D IL PRESENTE MANUALE DI MANUTENZIONE È DISPONIBILE SOLTANTO IN INGLESE. D SE UN ADDETTO ALLA MANUTENZIONE ESTERNO ALLA GEMS RICHIEDE IL MANUALE IN UNA LINGUA DIVERSA, IL CLIENTE È TENUTO A PROVVEDERE DIRETTAMENTE ALLA TRADUZIONE. D SI PROCEDA ALLA MANUTENZIONE DELL’APPARECCHIATURA SOLO DOPO AVER CONSULTATO IL PRESENTE MANUALE ED AVERNE COMPRESO IL CONTENUTO. D NON TENERE CONTO DELLA PRESENTE AVVERTENZA POTREBBE FAR COMPIERE OPERAZIONI DA CUI DERIVINO LESIONI ALL’ADDETTO ALLA MANUTENZIONE, ALL’UTILIZZATORE ED AL PAZIENTE PER FOLGORAZIONE ELETTRICA, PER URTI MECCANICI OD ALTRI RISCHI.

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REVISION HISTORY REV

DATE

REASON FOR CHANGE

0

Feb. 1, 1996

Initial release for DMR V2.

1

April 1996

Update for M4.

2

Juin 1996

Update bucky plastic.

3

May 1997

Update for M5.

LIST OF EFFECTIVE PAGES PAGE NUMBER

REVISION NUMBER

Title page Safety Instruction

3

i thru viii

3

1–1 thru 1–8

3

2–1 thru 2–24

3

3–1 thru 3–98

3

4–1 thru 4–20

3

5–1 thru 5–90

3

6–i thru 6–ii 6–1 thru 6–30

3 3

PAGE NUMBER

REVISION NUMBER

PAGE NUMBER

NUMBER 2118393–104TPH

vii

REVISION NUMBER

FORMAT A4

REVISION 3

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CHAPTER 1 – INTRODUCTION SECTION 1 MAINTENANCE TOOLS 1–1

Mammocom Diagnostic assistance is provided by many maintenance tests, accessible from a service terminal connected to generator interface board 400PL2, and using communication software known as “Mammocom”. The use of this software is described in Chapter 2. The diagnostic tests are accessed through a set of menus, called up on the screen of the service terminal as required. These menus are linked in a tree structure. Refer to Illustrations 1–1 to 1–4 for an overview of this structure. Illustrations 1–1 and 1–2 refer to Generator maintenance; Illustrations 1–3 and 1–4 refer to Gantry maintenance.

1–2

Signal Lists/Glossaries Chapter AUCUN LIEN provides Signal Lists/Glossaries (from English to French and vice versa) for the Gantry and the Generator.

1–3

Module Disassembly/Reassembly A set of job cards giving instructions for module disassembly/reassembly is provided in Chapter 3.

1–4

Error codes Error codes are given on the DMR console when the system detects any anomaly in operation. Chapter 4 describes and lists these codes (in their “technical code” format). For each code it gives the meaning and, where relevant, recommends which of the Troubleshooting guides (Chapter 5) should be consulted first to trace the error.

1–5

Troubleshooting Guides A set of Troubleshooting Guides (TSG) is provided in Chapter 5. These give recommended procedures for tracing and correcting faults.

1–6

Block Diagrams Block Diagrams for the various parts of the system are provided in Chapter 6.

1–1

INTRODUCTION

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SECTION 2 DIAGNOSTIC PROCEDURE 2–1

Power–up problems The full DMR power–up is defined as being the status corresponding to the correct generation of two signals :      and INV_SUPPLY_OK, i.e: D

Level “1” on TP27 on board 400PL2 (      and.

D

Level “1” on TP25 on board 400PL2 (     – (see Diagram 1 in A2).

The service terminal cannot be used for diagnostic assistance until the Senographe DMR is in the state defined above. The various stages of the power–up are shown (along the time axis) in the diagram on page 3/11 of TSG01. 2–2

Problems generating error messages

2–2–1 Function of self–test For most of the tests concerning the generator, the test line is in either the “active” or “inactive” state. The next line, “Self–test”, is in either the “Yes” or “No” state. 1. Configuration    If the responses received by the CPU are not as expected, the CPU board immediately cancels all commands passed to the hardware, even if the user maintains the test command (1st or 2nd). 2. Configuration   

The CPU maintains the commands passed to the hardware for as long as the test is still activated by the user, even if the responses received by the CPU are not as expected. This enables significant values to be measured on the hardware. 2–2–2 Screen facilities For the HT function, hardware values can be measured using two sub–tests : The SCR gate drive test and short circuit inverter test. Other screens display the static status of certain signals (TSG 016 and TSG 019). 2–3

CPU board and interface problems Boards concerned : D

Generator :

400PL3 and 400PL2,

D

Gantry :

800PL3 and 800PL2.

When a Trouble Shooting Guide is used to identify and replace defective boards, the resulting replacement will very rarely concern the two CPU boards. This is due to the simple fact that, if the system is generating error codes and activating various tests, then the CPU boards are probably serviceable.

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2–3–1 CPU board diagnostic The two CPU boards (400PL3 and 800PL3) execute, independently, identical internal tests, at each system power–up. When the ON button is pressed, there is a delay of around 2.5s before LED DS1 “TEST OK” lights up and remains on, if the internal test results are correct. If LED DS1 does not light up, replace the CPU boards (the two CPU boards only use the +5V). Note:

The internal tests do not check bus G64.

2–3–2 Error codes generated by Generator CPU board 400PL3 and Generator Interface board 400PL2 together After the internal tests mentioned above have been successfully executed, Generator CPU board 400PL3 runs the INTERFACE GENE test. An incorrect result for this test generates error codes between 004/001 and 004/018 and, if this is the case, it is recommended that the Generator CPU board 400PL3 and the Interface board 400PL2 both be changed. 2–3–3 Error codes generated by Gantry CPU board 800PL3 and Gantry Interface board 800PL2 together Gantry CPU board 800PL3 runs a test similar to that mentioned in 2–3–2, above. An incorrect result for this test generates error codes between 101/001 and 101/008 and, if this is the case, it is recommended that the Gantry CPU board 800PL3 and the Interface board 800PL2 both be changed. Note:

Error codes between 101/001 and 101/008 cannot be displayed if the serial line (two optical fiber cables) is not operating, between the two CPUs. The internal tests mentioned in 2–3–1, above, test all the serial links by looping back to the CPUs. However, this looping back does not include the “optical” link circuits on interface boards 400PL2 and 800PL2.

SECTION 3 USE OF THE BLOCK DIAGRAMS On a test screen, when a software command line or a status line passes through an interface board (400PL2 or 800PL2), the “hardware point” is shown, next to the bus data, on the corresponding block diagram. The TSGs also give the logic level relationships. To locate corresponding signals on the block diagrams and the drawings, the signals shown on the block diagram must be found in the alphabetically sorted list in Chapter AUCUN LIEN . The “FROM” and “TO” columns specify the drawing pages to be consulted. SECTION 4 SENOGRAPHE DRAWINGS The Senographe drawings were produced using MENTOR software, which also draws the printed circuit layouts. Thus, the drawings contain quite a lot of information not required by the maintenance function. For example, in the 400PL1 drawing, pages 5, 7, 12, 16, 21 and 26 are of no use whatsoever to maintenance. The rule is that points at the same electrical equipotential must be given strictly identical names. A signal which is inverted twice must not be given its initial name as it is no longer the same electrical point. The sign used in the drawings indicates that one electrical point has two different name, and DOES NOT correspond to a physical strap.

1–3

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!963 4,, +34-6'5.+  551/)'8/43 24*+ 34; ':'/1'(1+ ,642 7+6:/)+ 8+62/3'1

433+)8 7+6:/)+ 8+62/3'1 84  $ !963 43 +34-6'5.+  '3* 7+6:/)+ 8+62/= 3'1

6+77  43 7+6:/)+ 8+62/3'1

4'* )42293/)'8/437 74,8;'6+

INTRODUCTION

ILLUSTRATION 1–1 GENERATOR MAINTENANCE MENU TREE STRUCTURE 004 +1+)8'62-+3+/378'11 

     

001  -+374,8:+67/436+1+'7+*'8+

+1+)8 !+62/3'1 291'846 6+77   43 7+6:/)+ 8+62/3'1



 272

!" 

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273 ! !! *'8+8/2+



! !

275 *'8+8/2+







276 !! ! " 



 

 

 

 !! ! !



 













 





 



351 #!!

++ /119786'8/43 

356 ##!

++ /119786'8/43 

284 !! ! !:'19+

295  !! 

294

283 $ ""!



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  361

 !! HISTOG

AOP

310   %

AEC

PAGE! HISTOG  !

AEC

!

KV-

ERR+

HOME

END

VALID

#& !%!86')08 3. Insert MAMMOCOM floppy disk. 4. Enter A: and hit . 5. Enter INSTALL and hit . 6. Accept or change the Installation Directory displayed (default is C:\MAMMOCOM).

ILLUSTRATION 2–1 CLEAR EMULATOR SCREEN SELECTION

GEMS INSTALL – MONTH DAY, YEAR

Choose Directory Directory Name C:\MAMMOCOM

Enter : Select

Ctrl–E : Exit

z

!

7. Hit INSTALL copies the files and automatically creates the required sub–directories. 8. Reselect the drive C, enter C: (A: \ > C:) and hit .

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9. Select MAMMOCOM, enter cd MAMMOCOM (C:\ > cd MAMMOCOM) and hit . 10. Execute the MAMMOCOM application, enter STAV (C:\MAMMOCOM>STAV) and hit . 11. Then proceed to section 4. Once the application has be done on your laptop, and in order to have access to the MAMMOCOM application, execute the steps 9 to 11. “MAMMOCOM”

Note:

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SECTION 4 GENERAL USER INTERFACE The various software functions are accessed via standard menus. The screen menus, therefore, are all similar. Only the function screens differ depending on the function to be made. Menu Screen Structure

“MAMMOCOM”

4–1

The screen is composed of three fields: D

Screen title (for Main Menus only).

D

Selection box.

D

Prompt messages.

ILLUSTRATION 2–2 MAIN MENU

Copyright GEMS :Seno Service Terminal Software Release : V1.16

March 26, 1996

M A M M O C O M GEMS Terminal emulator Change com. parameters File transmission Save emulator screen DOS shell Clear emulator screen

Enter : Select Note:

Ctrl–E : Exit

Alt–H : Help

"#

TAV = Service Terminal (French: Terminal Après–Vente). The Selection Box displays the accessible submenus. The Up/Down cursor keys are used to scan different options which are displayed one after the other in video reverse. To select an option, hit . To return to the previous menu, hit –. To exit the MAMMOCOM Program (from the Main Menu), hit –. For most of the menus, hit – to get a current screen Help, describing the various options offered. The use of each function key is given on the message line at the foot of the screen.

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Line Editor

With the arrow keys select “File transmission” then . Select “File name” then .

“MAMMOCOM”

ILLUSTRATION 2–3 FILE NAME IN THE TRANSMISSION MENUS

Change Name

File Name PARAM

Enter : Select

ALT–M : Prev menu

This editor displays a box containing a title (the name of the parameter to be modified) and a value (default or previously selected) of the parameter being considered. Data entry is always made in Insertion Mode, ie, each character entered takes the place of the character previously located at the cursor. The acknowledged function keys are: D

BACKSPACE: deletes the character located immediately to the left.

D

RIGHT ARROW or LEFT ARROW: moves the cursor.

D

ENTER: returns to previous menu by confirming the character chain entered.

D

ALT–M: returns to previous menu by restoring the character chain found at the start.

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SECTION 5 TREE STRUCTURE OF AVAILABLE FUNCTIONS ILLUSTRATION 2–4 TREE STRUCTURE OF AVAILABLE FUNCTIONS

“MAMMOCOM”

MENU PRINCIPAL

TERMINAL EMULATOR

SAVE EMULATOR SCREEN

FILE TRANSMISSION

CHANGE COMUNICATION PARAMETERS

FILE NAME DIRECTORY SUFFIX NAME

TRANSMIT RECEIVE

ASCII

EDIT

BAUD RATE 9600 4800 2400 1200 600 300 150 110

COM– PORT COM 1 COM 2

PARTY EVEN ODD NONE

EDIT

LENGTH STOP BITS 07 08

FILE DIRECTORY SAVE NAME NAME SCREEN

SUFFIX

EDIT

DIRECTORY SUFFIX SAVE

DIRECTORY SUFFIX SAVE

EDIT

CODED

CLEAR EMULATOR SCREEN

DOS SHELL

EDIT

EDIT

SAVE

01 02

Underlined functions are those functions which start operating immediately when selected.

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SECTION 6 TERMINAL EMULATION This option is used to emulate an ANSI ASCII terminal, VT200. The Senographe DMR has a serial connection to which this type of terminal can be connected to simulate the console and access the Maintenance Menus. Accessing the Function “MAMMOCOM”

6–1

From the Main Menu, select: Terminal Emulator, then ILLUSTRATION 2–5 TERMINAL EMULATION SELECTION

Copyright GEMS :Seno Service Terminal Software Release : V1.16

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M A M M O C O M GEMS Terminal emulator Change com. parameters File transmission Save emulator screen DOS shell Clear emulator screen

Enter : Select

Ctrl–E : Exit

Alt–H : Help

"#

The terminal function starts immediately following selection, and the Main Menu screen is replaced by the Terminal screen. 6–2

User Interface Once the function is entered, the connection is initialized with the communications parameters by default or selected in the Change Com. Parameters Menu.

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At the first entry, the Terminal screen is erased and the TERMINAL EMULATOR message appears.

“MAMMOCOM”

ILLUSTRATION 2–6 TERMINAL EMULATOR MESSAGE

TERMINAL EMULATOR

CTRL–D : Disconnect

F 10 : Connect

Alt–M : Main menu

The cursor appears in the top lefthand corner of the screen. A VT200 terminal displays 24 lines of 80 characters. The PC has a screen of 25 lines. Line 25 displays a prompt message for the main access functions to the Senographe: D

F10: This key is used to connect to the Senographe DMR and Senographe 600T Senix HF (the communications parameters should be modified for the latter).

Note:

Connection to the Senographe DMR can be made via this software only, as no other terminal emulator is recognized by the Senographe. D

CTRL–D: Used to disconnect the two Senographe units.

D

Alt–M: Used to return to the Main Menu of the MAMMOCOM software without breaking the connection. This means that a later selection of the terminal emulator returns the screen displayed before Alt–M was hit, and dialog with the Senographe can take up where it left off. This function is necessary to return to the Help Menus or to transfer files.

The seven PC keys, F1 thru F6 and F9, simulate the seven keys surrounding the DMR console readouts and give access to all the menus (Medical, Installation, and Maintenance).

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Connection Hardware The PC/Senographe connection is made via an RS232 serial connection supported by a DB9 connector installed on the Generator Interface Board located in the Generator Cabinet. Communications Protocol This is a character protocol which involves the transmission of ASCII characters in full duplex with data flow control (XON/OFF Protocol). The default parameters are: D

Baud rate: 9600

D

com–port: Com 1

D

Parity: Even

D

Length: 07

D

Stop bits: 01

These parameters correspond to the connection with the Senographe DMR, but they can be modified for the connection with another machine (eg: 1200 bauds for Senix HF). 6–5

Emulator Restrictions This software is created specially to be used with the Senographe DMR and Senix HF. Therefore, this software emulates only those functions required for such use. The result is a compromise between the speed of the reply (loading and run time) and the level of compatibility required. The only function keys recognized are: D

Function keys used by the Senographe,

D

Cursor keys,

D

Four keys: Insertion, Backspace, Prev Screen, and Next Screen.

The emulator does not recognize display commands in large characters, semi–graphic, or underlined (due to the CGA LCD boards of the PC). Most of the cursor–positioning commands as well as publishing commands are available. The scrolling area is programmable. The cursor position and the usual character attributes can be stored and restored. This software’s performance is closer to a terminal than the standard ANSI.SYS file.

2–9

“MAMMOCOM”

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SECTION 7 COMMUNICATIONS PARAMETERS This menu is used to modify the communications parameters of the serial connection between the PC and the Senographe. The new values can be backed up in order to find them by default in future uses of the MAMMOCOM Software.

“MAMMOCOM”

7–1

Accessing the Menu From the Main Menu, select: Change Com. Parameters.

ILLUSTRATION 2–7 CHANGE COM. PARAMETERS SELECTION

Copyright GEMS :Seno Service Terminal Software Release : V1.16

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M A M M O C O M GEMS Terminal emulator Change com. parameters File transmission Save emulator screen DOS shell Clear emulator screen

Enter : Select

Ctrl–E : Exit

Alt–H : Help

The software displays the main parameter change screen.

2–10

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ILLUSTRATION 2–8 MAIN PARAMETER CHANGE SCREEN

COMMUNICATION PARAMETERS Baud rate : 9600 Com–port : Com1 Parity : Even Length : 07 Stop bits : 01 Save

Enter : Select 7–2

Alt–H : Help

Alt–M : main menu

"#

Modifying the Parameters

7–2–1 Baud Rate Menu This menu offers the following transmission speeds: 9600, 4800, 2400, 1200, 600, 300, 150, and 110. To change the baud rate, select the desired rate and hit . If no change is required, hit – to return to the Main Menu. 7–2–2 Com_port Menu Selection is possible between serial ports COM 1 and COM 2. 7–2–3 Parity Menu This menu offers the following parity bits: Even, Odd, None. 7–2–4 Length Menu This menu is used to select the number of data bits per character. Either seven of eight data bits are selected. 7–2–5 Stop Bit Menu This menu is used to select the number of stop bits at the end of a character. The selection is made between one and two bits.

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7–2–6 Save Function This option is used to save the communications parameters selected in order to find them as default values in future use of the MAMMOCOM Software. The save is made by default when the option is selected.

“MAMMOCOM”

The file created is: STAV.DAT. SECTION 8 FILE TRANSMISSION This menu is used to transfer DMR files to the PC, and vice–versa. Two types of file are concerned:

8–1

D

Text files in any format.

D

Encoded files with the Motorola Exormacs protocol.

Preparing the Transfer The system must be in emulation to make a file transfer. The file transfer runs as follows: 1. To link up with the DMR, place the terminal in emulation, as follows: at MAMMOCOM start–up, select the Terminal Emulator and connect to the Senographe by pressing F10. 2. Run the menu tree structure on the DMR until the Transfer Menu is reached. The possibilities are as follows: –

Arm error codes transfer:



Arm data save:

@



Arm data load:

@



Gene error codes transfer:



Gene data save: @



Gene data load: @



Gene statistics transfer:

@

@

@

Where @ is the Maintenance screen Number, refer to the tree structures in Chapter 1. 3. In emulation, line No. 25 gives the following commands: Ctrl–D: Disconnect

F10: Connect

Alt–M: Main Menu

4. Hit – to access the Main Menu without disconnecting from the Senographe. 5. Select: File Transmission.

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ILLUSTRATION 2–9 FILE TRANSMISSION SELECTION

Copyright GEMS :Seno Service Terminal Software March 26, 1996 “MAMMOCOM”

Release : V1.16

M A M M O C O M GEMS Terminal emulator Change com. parameters File transmission Save emulator screen DOS shell Clear emulator screen

Enter : Select

Ctrl–E : Exit

Alt–H : Help

"#

This selection displays the File Transmission Menu (below) in which PARAM is the file name by default if no other default name was saved beforehand.

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“MAMMOCOM”

ILLUSTRATION 2–10 FILE TRANSMISSION MENU

File Transmission File name Directory name Suffix Transmit Receive

Enter : Select 8–2

: : : : :

PARAM A: DAT PC –> Equipment Equipment –> PC

Alt–H : Help

Alt–M : Main menu

"#

Type of Files Transferred Two main types of file are concerned by file transfer between PC and Senographe DMR: D

Coded files.

D

ASCII files.

8–2–1 Coded Files These are binary files which observe the Motorola Exormacs format. Coded files are used to transfer the Senographe calibration variables for back–up on floppy disk. The protocol selected ensures that the data transmitted are correct during PC to Equipment transfer. A special menu is used to check the file transmitted by the Senographe. If the transfer has run without error detection, it is certain that the file transferred can be reloaded on the Senographe. The software determines the end of the transmission when it receives a special frame described in the protocol. In the PC–to–Senographe transfer, the file type is not processed by the MAMMOCOM software. All the characters of the file are transmitted. 8–2–2 ASCII Files The ASCII files do not observe any format. The end of transmission is detected by reception of CTRL_Z. Statistics and error codes are transmitted according to this format.

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FILE NAME Option Selecting this option call the line editor to enter the file name. The access path and the extension are defined in the following menu (Directory and Suffix).

To return to the File Transmission Main Menu and select the new name displayed by the line–editor, press . 8–4

DIRECTORY and SUFFIX Options These options are used to access the menu where the tree–structure and extensions of the files are encoded. When Directory name selected, the following menu appears:

ILLUSTRATION 2–11 DIRECTORY AND SUFFIX SELECTION

File directory

Directory Suffix Save

Enter : Select

Note:

: A: : DAT

Alt–H : Help

Alt–M : Main menu

"#

D

The Directory option of this menu is used to find the access path for the file name.

D

The Suffix option refers to the file name extension.

D

The Save option is used to save the data structures for the two options above in order to find them as default values when the MAMMOCOM Software is used in a future operation. The floppy disk should be write–protected. Though if saving the DMR data, select the drive C or new floppy disk in drive A.

2–15

“MAMMOCOM”

To return to the File Transmission Main Menu without changing the name by default, hit –.

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Senographe DMR V2

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8–5

asm 2118393–104

TRANSMIT Option This option is selected to inform the DMR that you wish to make a PC–to–Senographe DMR transfer of the file name previously selected. This option runs in two phases: 1. Automatic execution of the default transfer validation command: CTRL O + F1 2. Transfer.

“MAMMOCOM”

Note: 8–6

To have access at this menu see Job Card DR019 from the Advanced Service Manual (2118393–104 rev. 1).

RECEIVE Option This option is selected to inform the DMR that you wish to receive a file (ie, a Senographe DMR–to–PC file transfer). The file may concern: D

ASCII file.

D

Coded file (see paragraph 8–2–1).

Note:

To have access at this menu see Job Card DR019 from the Advanced Manual (2118393–104 rev.1). The selection of this option calls another menu giving the choice of file types to be transferred.

ILLUSTRATION 2–12 CHOICE OF FILE TYPES TO BE TRANSFERRED MENU

FILE TYPES ASCII File Coded file

Enter : Select

Alt–H : Help

Alt–M : Main menu

"#

Selecting one of other of these options causes:

8–7

D

Automatic execution of the default transfer validation command: CTRL O + F1

D

The actual transfer.

Display Window in Transfer When either TRANSMIT or RECEIVE is selected, a display window of characters transmitted appears in order to make a visual check of the transmission.

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ILLUSTRATION 2–13 SCREEN DURING TRANSMISSION

Transmitting file: \STAV\EXEMPLE.DAT to Equipment

Abort : ALT X Various messages are displayed: D

Reception successful

D

File not found

D

Reception error

D

Transmission error

2–17

“MAMMOCOM”

Characters transmitted display area

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SECTION 9 SAVING THE EMULATOR SCREEN ON A FILE The menu is used to save the emulator screen of the terminal on an ASCII File. The video attributes are lost because they cannot be used on an ASCII File which must compatible with any line editor or display software.

“MAMMOCOM”

9–1

Accessing the Menu From the Main Menu of the MAMMOCOM Software, select: Save Emulator Screen.

ILLUSTRATION 2–14 SAVE EMULATOR SCREEN SELECTION

Copyright GEMS :Seno Service Terminal Software Release : V1.16

March 26, 1996

Terminal emulator Change com. parameters File transmission Save emulator screen DOS shell Clear emulator screen

Enter : Select

Ctrl–E : Exit The save main menu is displayed.

2–18

Alt–H : Help

"#

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ILLUSTRATION 2–15 SAVE EMULATOR MENU

File name Directory name Suffix Save screen

Enter : Select 9–2

“MAMMOCOM”

SAVE EMULATOR SCREEN

:PARAM :A: :DAT :

Alt–H : Help

Alt–M : Main menu

"#

FILE NAME Option This option is used to modify the name of the backup file. The standard line–orientated editor is used.

9–3

DIRECTORY and SUFFIX Options These options are used to access a Menu which selects File Directory and Extensions. The following menu appears.

2–19

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ILLUSTRATION 2–16 DIRECTORY AND SUFFIX MENU

“MAMMOCOM”

File Directory Directory Suffix Save

Enter : Select

9–4

: A : DAT

Alt–H : Help

Alt–M : Prev menu

"#

Directory:

Finds the access path for the file name.

Suffix:

File name extension.

Save:

Saves the data structures for the two options above in order to find them as default values in future operations of the MAMMOCOM.

“Save Screen” Function When the file name is selected, this function saves the screen. There are three possibilities.

9–4–1 Terminal Emulator Option not Selected Beforehand No save to make as the screen does not exist. 9–4–2 File Selected to Save Screen does not Exist The MAMMOCOM Software creates the file and saves the screenful inside. The “Screen saved in file: ...” message appears. 9–4–3 Selected File Exists The MAMMOCOM Software adds the new screen at the end of this file. The “Screen appended to file: ...” message appears.

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SECTION 10 ACCESS TO DOS

The PC can remain connected to the Senographe, and all MAMMOCOM Software operating parameters are preserved. An advantage in running the MAMMOCOM Software from a floppy diskette is that this DOS accessing procedure is much faster than exiting STAV and restarting it. From the STAV Main Menu, select: DOS Shell. ILLUSTRATION 2–17 DOS SHELL SELECTION

Copyright GEMS :Seno Service Terminal Software Release : V1.16

March 26, 1996

M A M M O C O M GEMS Terminal emulator Change com. parameters File transmission Save emulator screen DOS shell Clear emulator screen

Enter : Select

Ctrl–E : Exit

Alt–H : Help

"#

DOS is accessed immediately. The program displays the “Type Exit to return to Terminal Emulator”. The Exit command is a standard command of MS–DOS and recognized by the COMMAND.COM interpreter. Once it is used, the STAV Main Menu reappears and the session can resume.

CAUTION

If the MAMMOCOM Software is run from a floppy disk, the MAMMOCOM should not contain an MS–DOS version which is incompatible with the PC. If the STAV finds a system on the current disk drive, it will use it in preference to the usual system of the PC. For simplicity, use a MAMMOCOM floppy disk without any system.

2–21

“MAMMOCOM”

This function is used to access the MS–DOS without exiting from the MAMMOCOM Software.

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SECTION 11 CLEARING THE EMULATOR SCREEN This option is used to clear the emulator screen of the terminal.

“MAMMOCOM”

From the STAV Main Menu, select: Clear Emulator Screen. ILLUSTRATION 2–18 CLEAR EMULATOR SCREEN SELECTION

Copyright GEMS :Seno Service Terminal Software Release : V1.16

March 26, 1996

M A M M O C O M GEMS Terminal emulator Change com. parameters File transmission Save emulator screen DOS shell Clear emulator screen

Enter : Select

Ctrl–E : Exit

Alt–H : Help

"#

Once the option is selected, the emulator screen is cleared if the emulator was used beforehand. Otherwise, this option has no effect.

2–22

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SECTION 12 SAVING PARAMETERS The following can be modified: communications parameters with the Senographe, Directory, and default suffix of the files to be transferred.

At each subsequent use of the MAMMOCOM Software, the values contained in the file are taken by default. If this file contains both the communications parameters and the names of the sub–directories and the suffixes by default, the Save options from the following menus have the same effect: Change Com. Parameters Menu, Save Emulator Screen Menu (Path Selection Menu or File Extension Menu), and File Transmission Menu.

2–23

“MAMMOCOM”

When the current value of one of the parameters is modified, the Save option generates the STAV.DAT File in the Current Directory.

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“MAMMOCOM”

Blank page.

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CHAPTER 3 – DISASSEMBLY SECTION 1 DISASSEMBLY/REASSEMBLY JOB CARDS

PURPOSE

DR 001

SID SENSOR BOARD 800PL7

DR 002

PADDLE BOARD 800PL8

DR 003

MAGNIFICATION SENSOR BOARD 800PL14

DR 004

INTER–ARM TILT SENSOR BOARD 800PL15

DR 005

BOARD CALIBRATION

DR 006

PHOTOMULTIPLIER CELL & PHOTOMULTIPLIER TUBE

DR 007

COLLIMATOR

DR 008

COMPRESSION MOTOR AND BELTS

DR 009

GANTRY CPU BATTERY

DR 010

OPTICAL FIBERS

DR 011

X–RAY TUBE HOUSING

DR 012

LAMP OF LIGHT CENTERING DEVICE

DR 013

MIRROR

DR 014

GRID MOTOR AND IMAGE RECEPTOR MOBILE COVER ADJUSTMENT

DR 015

FILTER WHEEL

DR 016

GAS SPRING

DR 017

GANTRY ARM AND TUBE HOUSING SPACER COVERS

DR 018

GANTRY COLUMN COVERS

DR 019

DATA BACK–UP (SAVE OR LOAD), GENERATOR / GANTRY STATISTICS AND ERROR CODES BACK–UP

DR 020

IMAGE RECEPTOR BOARD 800PL10

DR 021

GENERATOR CPU BATTERY

DR 022

INVERTER – FILTERING CAPACITORS

DR 023

INVERTER – THYRISTORS/DIODES

DR 024

GENERATOR COVERS

DR 025

HV AND kV/mA TANK

DR 026

MAGNIFICATION DEVICE

3–1

DISASSEMBLY

JOB CARD No.

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DISASSEMBLY

Blank page.

3–2

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Senographe DMR Purpose:

Job Card DR 001

1 of 2

Version No.: 1

SID SENSOR BOARD 800PL7

Date: Jan. 1996 Time: 1 hour

Personnel: 1 field engineer

SECTION 1 SUPPLIES SID sensor board 800PL7.

2.5 mm Allen wrench. SECTION 3 SAFETY PRECAUTIONS No specific safety precautions are applicable. SECTION 4 PREREQUISITES None. SECTION 5 PROCEDURE 5.1

Removal of SID sensor board 800PL7 1. Remove the compression arm covers and focal indicator plate (see DR 017 paragraph 5.2). 2. Set the compression arm horizontal, with the head on the left. 3. Switch OFF the DMR electrical power. 4. On SID sensor board 800PL7, disconnect connector XJ1. 5. Remove the three mounting screws (2.5 mm Allen wrench) on SID sensor board 800PL7.

Note:

The image receiver position must be changed as required. 6. Remove SID sensor board 800PL7, through the end of the arm.

3–3

DISASSEMBLY

SECTION 2 TOOLS

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SID SENSOR BOARD 800PL7

5.2

Job Card DR 001

2 of 2

Installation of SID sensor board 800PL7 1. To reinstall the SID sensor board 800PL7, carry out the above operations, in the reverse sequence (paragraph 5.1, 6. thru 1.).

CAUTION

5.3

When moving the image receiver, take care to avoid contact with the optointerrupters. Before tightening the screws, check that the blanking plate runs centrally through the four optointerrupters – Adjust the board slightly, as required.

Functional check

DISASSEMBLY

1. Lower the compression paddle until a thickness reading is obtained (< 350 mm). 2. Move the image receiver and check that the reading changes in steps of 50 mm. THE SENOGRAPHE DMR IS NOW OPERATIONAL WITH THE NEW SID SENSOR BOARD

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Senographe DMR Purpose:

Job Card DR 002

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Version No.: 3

PADDLE BOARD 800PL8

Date: May, 1997 Time: 1 hour

Personnel: 1 field engineer

SECTION 1 SUPPLIES Paddle board 800PL8.

D

1 mm and 2.5 mm Allen wrenches.

D

Circlip pliers (5 mm circlip).

D

Flat screwdriver, 1/4”.

DISASSEMBLY

SECTION 2 TOOLS

SECTION 3 SAFETY PRECAUTIONS No specific safety precautions are applicable. SECTION 4 PREREQUISITES None. SECTION 5 PROCEDURE 5.1

Removal of paddle board 800PL8 (see Illustration 1) 1. Remove buttons B1 and B2 (1 mm Allen wrench). 2. Remove screws S1 and S2 from the two plastic half–covers. 3. Remove the two plastic half–covers. 4. Set the arm in the horizontal position. 5. Switch OFF the DMR electrical power. 6. Slacken locking screw on encoder wheel C (21). 7. Remove circlip (18) from one end of the shaft only, and remove washers 34,17 and 16. 8. Remove the two mounting screws (23/24) from the support plate.

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PADDLE BOARD 800PL8

Job Card DR 002

ILLUSTRATION 1 PADDLE BOARD 800PL8 AND DETAIL OF BUTTON/SHAFT MOUNTING

B1 S1

DISASSEMBLY

25

23 24

FRONT

Ball latch adjustment screw

21 S2 B2

Max 3.2 mm pin protrusion Min does not overpass the compression support frame

B1

18

17 34 16

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PADDLE BOARD 800PL8

Job Card DR 002

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9. Gently extract the encoder wheel from the optointerrupter by pushing it downwards, and then push the shaft downwards until the circlip groove is at the encoder wheel level. 10. Remove the paddle board support plate. 11. Cut the ty–raps to release connector XJ1 and the ground cable. 12. Remove the three mounting screws on paddle board 800PL8 (2.5 mm Allen wrench). 13. Remove paddle board 800PL8. Installation of paddle board 800PL8 (see Illustration 1) 1. Install paddle board 800PL8 on its support plate. 2. Reconnect connector XJ1. 3. Insert the equipped support plate into its housing. 4. Reset the shaft and encoder wheel to their initial positions.

CAUTION

The encoder wheel is flexible but FRAGILE.

5. Reinstall the washers (see Illustration 1, bottom) on the shaft, and reinstall the circlip. 6. Install the paddle board support plate (2 mounting screws, 23/24).

CAUTION

The magnet assembly (25) must not be in contact with the Hall effect transducer (clearance approx. 1 mm).

7. Mount the encoder wheel on its shaft, ensuring that it is central in relation to the optointerrupter. 8. Tighten the encoder wheel locking screw. 9. Reinstall the two ty–raps. 10. Check the ball latch protrusion (see illustration 1): Max 3.2 mm and Min. does not overpass the compression support frame . If adjustment is necessary unclamp the nut located inside the compression support and rotate the screw to obtain the right protrusion value. Then reclamp the screw with the nut. 11. Install the two half–covers (screws S1 and S2). 12. Install buttons B1 and B2 (1 mm Allen wrench). 13. Check that compression fine adjustment operates correctly – the button shaft must not rotate too freely. If the slight rotation resistance is not as required, check that the washers are correctly installed (para. 5.2.5 and Illustration 1, items 34, 17 and 16).

3–7

DISASSEMBLY

5.2

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PADDLE BOARD 800PL8

Job Card DR 002

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14. When pressure is applied with a paddle, check that a compression force is indicated. 5.3

Adjustment and functional check 1. Perform job card IST 023 to re–calibrate the compression force.

Note:

It is mandatory to check that the maximum compression force cannot be more than 30 daN (maximum allowed by regulations). 2. Check that compression system operates normally in application mode.

DISASSEMBLY

THE SENOGRAPHE DMR IS NOW OPERATIONAL WITH A NEW PADDLE BOARD 800PL8.

3–8

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Senographe DMR Purpose:

Job Card DR 003

MAGNIFICATION SENSOR BOARD 800PL14

1 of 2

Version No.: 1 Date: Jan. 1996

Time: 1 hour

Personnel: 1 field engineer

SECTION 1 SUPPLIES Magnification sensor board 800PL14. SECTION 2 TOOLS

SECTION 3 SAFETY PRECAUTIONS No specific safety precautions are applicable. SECTION 4 PREREQUISITES None. SECTION 5 PROCEDURE 5.1

Removal of magnification sensor board 800PL14 (see Illustration 1) 1. Remove the compression arm covers and sensor plate (see DR 019 paragraph 5–2). 2. Switch OFF the DMR electrical power. 3. Remove the two mounting screws on the magnification unit support (left support only). 4. Remove the support. 5. On magnification sensor board 800PL14, disconnect connector XJ1. 6. Remove board 800PL14 and its support plate. 7. Separate board 800PL14 from its support plate by removing the two mounting screws (2.5 mm Allen wrench).

5.2

Installation of magnification sensor board 800–PL14 (see Illustration 1) 1. To install magnification sensor board 800PL14, carry out the above operations, in the reverse sequence (paragraph 5.1, 7. thru1. ).

3–9

DISASSEMBLY

2.5 mm and 5 mm Allen wrenches.

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MAGNIFICATION SENSOR BOARD 800PL14

Job Card DR 003

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ILLUSTRATION 1 LOCATION OF MAGNIFICATION SENSOR BOARD AND SUPPORT PLATE IN COMPRESSION ARM

DISASSEMBLY

800PL14 MAGNIFICATION SENSOR BOARD

LEFT SUPPORT PLATE

5.3

Functional check 1. Switch ON the DMR electrical power. 2. Set the magnification unit in each of its three positions, and check that the indication on the column display corresponds to the selected position. THE SENOGRAPHE DMR IS NOW OPERATIONAL WITH NEW MAGNIFICATION SENSOR BOARD 800PL14.

3–10

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Senographe DMR Purpose:

Job Card DR 004

INTER–ARM TILT SENSOR BOARD 800PL15

1 of 4

Version No.: 1 Date: Jan. 1996

Time: 1 hour

Personnel: 1 field engineer

SECTION 1 SUPPLIES Inter–arm tilt sensor board 800PL15. SECTION 2 TOOLS 2.5 mm Allen screwdriver (or wrench).

D

3 mm Allen wrench.

D

7 mm flat wrench.

DISASSEMBLY

D

SECTION 3 SAFETY PRECAUTIONS No specific safety precautions are applicable. SECTION 4 PREREQUISITES None. SECTION 5 PROCEDURE 5.1

Removal of inter–arm tilt sensor board 800PL15 (see Illustration 1) 1. Remove the compression arm covers and sensor plate (see DR 017 paragraph 5.2). 2. Raise the column, to set board 800PL15 at a convenient working height. 3. Switch OFF the DMR electrical power. 4. Remove the lower screw S1 from the cable guide support plate, and remove the corresponding spacer (7 mm flat wrench). 5. Remove the two mounting screws on board 800PL15.

CAUTION

There are two nylon spacers under the board

6. Disconnect the connector on board 800PL15 and remove the board.

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INTER–ARM TILT SENSOR BOARD 800PL15

Job Card DR 004

DISASSEMBLY

ILLUSTRATION 1 CENTER PART OF COMPRESSION ARM

CABLE GUIDE

SUPPORT PLATE S1

BOARD 800PL15

3–12

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5.2

Job Card DR 004

3 of 4

Installation of inter–arm tilt sensor board 800PL15 (see Illustration 1) 1. To install inter–arm tilt sensor board 800PL15, carry out the above operations, in the reverse sequence (paragraph 5.1, 6. thru 1.).

CAUTION

Functional check 1. Switch ON the DMR electrical power. 2. Unlock the tube support arm and check that the five positions are correctly detected. – Message S50: Incorrect X–ray incidence : at  15_ and  27_ No message at 0_. THE SENOGRAPHE DMR IS NOW OPERATIONAL WITH NEW INTER–ARM TILT SENSOR BOARD 800PL15.

3–13

DISASSEMBLY

5.3

Do not forget to reinstall the two nylon spacers under the board.

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Senographe DMR V2

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INTER–ARM TILT SENSOR BOARD 800PL15

Job Card DR 004

DISASSEMBLY

Blank page

3–14

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Senographe DMR Purpose:

Job Card DR 005

1 of 6

Version No.: 2

BOARD CALIBRATION

Date: Jan. 1996 Time: Variable (depending on the board)

Personnel: 1 field engineer

SECTION 1 SUPPLIES None.

Senographe DMR Service Manual. Note:

The IST xxx references are installation job cards, included in the above–mentioned Service Manual.

SECTION 3 SAFETY PRECAUTIONS Electrical power must always be OFF before any board be removed or reinstalled. In the case of board 200PL1 or 200PL2, power must be switched OFF at the main power switch AND in the wall cabinet (risk of electrocution). SECTION 4 PREREQUISITES None. SECTION 5 PROCEDURE This Job Card describes the checks and calibration required following the replacement of an electronics board in the DMR generator, gantry or console.

3–15

DISASSEMBLY

SECTION 2 TOOLS

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BOARD CALIBRATION

Job Card DR 005

2 of 6

ILLUSTRATION 1 SENOGRAPHIE DMR – ELECTRONICS BOARD LOCATIONS

800PL6 TUBE HOUSING ARM DISTRIBUTION BOARD

800PL11 ENCODER BOARD

800PL16 INTER–ARM LOCKK COMMAND BOARD

DISASSEMBLY

800PL12 GANTRY READOUT BOARD

800PL5 COMPRESSION ARM DISTRIBUTION BOARD 800PL14 MAGNIFICATION SENSOR BOARD

800PL9 ENCODER BOARD

800PLL3 GANTRY CPU BOARD

800PL8 PADDLE BOARD 800PL15 INTER–ARM TILT SENSOR BOARD

800PL10 IMAGE RECEPTOR BOARD

800PL7 SID SENSOR BOARD 800PL4 PHOTOCELL BOARD

800PL2 GANTRY INTERFACE BOARD 800PL13 ENCODER BOARD

701PL1 kV/mA BOARD 200PL1 MAINS POWER BOARD 200PL2 SUPPLY COMMAND BOARD 400PL1 GENERATOR COMMAND BOARD 400PL2 GENERATOR INTERFACE BOARD 400PL3 GENERATOR CPU BOARD 300PL2 ANODE STARTER BOARD 300PL1 INVERTER BOARD

800PL1 GANTRY POWER BOARD

100PL1 OPERATOR BOARD 100PL2 CONSOLE CONTROL BOARD

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BOARD CALIBRATION

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Generator boards 1. Generator CPU board 400PL3. – ALWAYS check that the battery jumper is at the right position: X2. – If the generator installation data was saved on diskette (see DR 019), before the old board was removed, reload the parameters and the Seno DMR will then be operational.

CAUTION

It will not be possible to reload directly the parameters if the software version is changed, use the approriate data converter to update the saved parameters from one version to a newer one.

– If the installation data was not saved, carry out the full generator calibration procedure (see Senographe DMR Service Manual, Chapter 2). 2. Generator interface board 400PL2. – For calibration, see the following documents: . Heater current scale factor: IST 001, .

Bias voltage scale factor: IST 002,

.

X–ray tube heater current: IST 003.

3. Generator command board 400PL1. – For calibration, see the following documents: . Heater current scale factor: IST 001, .

Bias voltage scale factor: IST 002,

.

X–ray tube heater current: IST 003.

4. Anode starter board 300PL2. – No calibration is required on this board. 5. Inverter board 300PL1. – No calibration is required on this board. For removal, installation and testing, see DR 023. 6. Supply command board 200PL2 – No calibration is required on this board. 7. Mains power board 200PL1. – No calibration is required on this board. For wiring, see IST 011. 8. kV/mA board 701PL1. – For useful recommendations and calibration, see DR 025.

3–17

DISASSEMBLY

5.1

Job Card DR 005

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BOARD CALIBRATION

5.2

Job Card DR 005

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Gantry boards 1. Gantry CPU board 800PL3. – ALWAYS check that the battery jumper is at the right position X2. – If the gantry installation data was saved on diskette (see DR 019), before the old board was removed, reload the parameters and the Seno DMR will then be operational. It will not be possible to reload directly the parameters if the software version is changed, use the approriate data converter to update the saved parameters from one version to a newer one.

DISASSEMBLY

CAUTION

– If the installation data was not saved, carry out the full gantry calibration procedure (see Senographe DMR Service Manual, Chapter 2). 2. Gantry interface board 800PL2. – Calibration is required only for HVPM: perform IST 004. 3. Photocell board 800PL4. a. Carry out the board hardware calibration, see IST 004 and IST 005. b. To avoid extensive recalibration of the AEC (PM yield), some parameters, related to Stereotix II, can be modified manually. c. Using the ”Service Terminal” or console (from application mode), the parameters to be modified manually can be accessed through the following selections:        

The menu name is:      (screen: @ )     (default value, unchanged after ”normal” calibration)    

value +1.000E+0 if no Stereotix calibration carried out, value # 1 after Stereotix calibration

d. Return into application mode and configure the Senographe as follows: . LF ; Mo/Mo, .

30 kV,

.

1 point mode,

.

screen/film combination already calibrated,

.

with grid,

.

4 cm plexiglas,

.

configure the Seno to display the pose technical parameters,

.

insert a cassette with a screen, and a blank film.

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BOARD CALIBRATION

Job Card DR 005

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e. Execute a pose: . If the measured thickness is 40mm  1mm,   can remain at its existing value. .

If the measured thickness is outside the tolerance 40 mm  1 mm, modify   by  0.05, for each mm of deviation i.e. increment   to decrease the measured thickness, or decrement   to increase the measured thickness. Example: To move thickness measurement from 44 to 40 mm: set:   = +1.2 (= +1.200E+0).

.

When   gives a thickness value within the tolerance 40mm  1mm, apply the same coefficient to modify ,  and  

f. Carry out the operations described in Job Card IST 014 (Reference Energy Calibration), at least to check correct calibration of the phototimer. 4. Gantry power board 800PL1. – Check offset and gain for grid movement – see DR 020. 5. Compression arm distribution board 800PL5. – For calibration of breast thickness measurement – see IST 025. 6. Tube housing arm distribution board 800PL6. – Remove jumper from XJ16 (delivered for old DMRs compatibility). No calibration is required on this board. 7. SID sensor board 800PL7. – No calibration is required on this board. To check the board, see DR 001. 8. Paddle board 800PL8. – For calibration and checking, see DR 002. 9. Encoder board 800PL9, PL11 and PL13. – Position the sensor very carefully, in relation to the ”active” ring of the encoder. Incorrect positioning can result in: 800PL13 – for the elevator, incorrect rising speed (3” ramp), 800PL11 – for the compression, actual movement may differ from selected movement, 800PL9 – for end of compression adjustment, irregular movement over one button revolution. 10. Image receptor board 800PL10. – For calibration and checking, see DR 020.

3–19

DISASSEMBLY

To move thickness measurement from 34 to 40 mm: set:   = +0.7 (= +7.000E–1).

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BOARD CALIBRATION

Job Card DR 005

11. Gantry readout board 800PL12. – No calibration is required on this board. 12. Magnification sensor board 800PL14. – To check the board, see DR 003. 13. Inter–arm tilt sensor board 800PL15. – To check the board, see DR 004. 14. Inter–arm lock command board 800PL16. – No calibration is required on this board.

DISASSEMBLY

5.3

Console 1. Operator board 100PL1. – No calibration is required on this board. 2. Console control board 100PL2. – No calibration is required on this board.

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Job Card DR 006

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Version No.: 2

PHOTOMULTIPLIER CELL & PHOTOMULTIPLIER TUBE

Date: Jan. 1996

Time: 3 hours

Personnel: 1 field engineer

SECTION 1 SUPPLIES Photomultiplier.

D

Seno DMR Service Manual.

D

Flat screwdriver, 1/4”.

D

2.5 mm Allen wrench.

D

3 mm Allen wrench.

D

7 mm flat wrench.

D

9 mm box wrench.

DISASSEMBLY

SECTION 2 TOOLS

SECTION 3 SAFETY PRECAUTIONS No specific safety precautions are applicable. SECTION 4 PREREQUISITES None. SECTION 5 PROCEDURE Note: 5.1

For PMT replacement alone, see paragraph 5.4. Removal of photomultiplier cell (see Illustration 1) 1. Rotate the examination arm, to set the tube housing downwards. 2. Switch OFF the DMR electrical power. 3. Remove the image receptor cover (4 screws). 4. Set the cell in position ”1” (towards the patient). 5. Disconnect coaxial cables HTPM and IPM.

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Job Card DR 006

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6. On the mounting plate, remove screws S1 and S2 (2.5 mm Allen wrench). 7. Remove the PM cell from the image receptor. 8. Remove the two nut/bolt assemblies, and the ground cable, from the insulating plate (3 mm Allen wrench). ILLUSTRATION 1 ORIENTATION OF THE TUBE SOCKET

DISASSEMBLY

IMAGE RECEPTOR BOARD

CABLE LOOP

RAIL

ÉÉÉÉÉÉÉÉÉÉÉÉ ÉÉÉÉÉÉÉÉÉÉÉÉ ÉÉÉÉÉÉÉÉÉÉÉÉ ÉÉÉÉÉÉÉÉÉÉÉÉ ÉÉÉÉÉÉÉÉÉÉÉÉ S1

SUPPORT PLATE

RAIL

S2

ÉÉÉÉÉÉÉÉÉÉÉÉ ÉÉÉÉÉÉÉÉÉÉÉÉ ÉÉÉÉÉÉÉÉÉÉÉÉ ÉÉÉÉÉÉÉÉÉÉÉÉ CELL BOX

5.2

Installation of photomultiplier cell (see Illustration 1) 1. To install the photomultiplier cell, carry out the above operations, in the reverse sequence (8 thru 1).

CAUTION

Take care to mount cables HTPM and IPM in the correct sense, to provide the ”flexible loop”

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5.3

Job Card DR 006

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Adjustment The installation of a new Photomultiplier cell necessitates full readjustment of the AEC, except for the non–reciprocity parameters (see DMR Service Manual – Installation Steering Guide). THE SENOGRAPHE DMR IS NOW OPERATIONAL WITH NEW PHOTOMULTIPLIER CELL

How to handle / change the photomultiplier tube (PMT) alone During replacement of the PMT located in the Senographe photocell, undesired behavior (e.g., instability, high dark current) in the photomultiplier tube may occur if some basic precautions are not taken.There are four main causes: Fingerprints on glass casing and plastic base, Poor tube centering in photocell, Exposure to excessively strong light in room, Incorrect alignment of tube photocathode to photocell screen.

5.4.1

Rule 1

The glass casing and plastic base of the PMT must be scrupulously cleaned before the PMT is inserted into the cell casting. Dirty casing can cause ohmic leakage. To plug the PMT into its socket, handle the PMT with clean tissue (or clean soft gloves, if available). 5.4.2

Rule 2

A major cause of instability is the contact between glass casing and photocell casting. This contact (or too close proximity) produces electrostatic discharge noise and additional dark current. To facilitate tube centering, a plastic guide has been designed and included in a Photomultiplier Kit (Part No. 2143783). The Kit is delivered automatically as a replacement for the photomultiplier alone (Part No. 45067100) Note:

A tool (Part No. 56052519) is available from stock to screw/unscrew easily the plastic plugs.

Note:

All PMTs are numbered, the serial number is engraved on one electrode inside the glass casing (see ill. 2).

Note:

Genuine renewal parts only MUST be used to replace the PMT, the current brand being Hamamatsu 931A–01.

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DISASSEMBLY

5.4

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Job Card DR 006

ILLUSTRATION 2 ORIENTATION OF THE TUBE SOCKET

Plastic plug (tube side) Plastic guide

PMT 1F 12345

DISASSEMBLY

Plastic foam

PMT serial number location

Plastic plug (socket side)

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5.4.3

Job Card DR 006

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Rule 3

Following exposure to room light, the PMT tube should be maintained in the dark for one 1/2 hour approx. so that the dark current returns to its original value. In addition, if the PMT is in good condition, there should not be any significant variation of the dark current when the PMT high voltage supply is changed from 300 V to 900 V. The PMT dark current should never exceed 50 nA at 900 V. Reminder: on a Senographe DMR, an excessively high dark current will produce error 037/003. See Job Card TSG002 (in DMR Advanced Service Manual) for measurement and troubleshooting.

5.4.4

Any light leakage to the PMT can also create an offset current dependant on the high voltage applied to the PMT. In case of doubt, check the lightproofing, using a strong light all around the photocell. Rule 4

PMT tube needs to have its photocathode well centered with respect to the sensitive screen. It must be ensured that the PMT cannot move afterward. Therefore, the tube socket must be firmly fixed in the casting (see Illustration 3, screws S1 and S2), and properly oriented as shown in Illustration 3. Use a 2.5 mm Allen wrench and a 5.5 mm box wrench if tightening is needed. ILLUSTRATION 3 ORIENTATION OF THE TUBE SOCKET

S1 (Plastic plug removed on socket side)

S2

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Position of tab

DISASSEMBLY

Note:

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PHOTOMULTIPLIER CELL & PHOTOMULTIPLIER TUBE

DISASSEMBLY

Blank page

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Job Card DR 006

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Job Card DR 007

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Version No.: 1

COLLIMATOR

Date: Jan. 1996 Time: 2 hours

Personnel: 1 field engineer

SECTION 1 SUPPLIES D

Collimator.

D

Tyraps.

D

Flat screwdriver, 1/4”.

D

4 mm Allen wrench.

DISASSEMBLY

SECTION 2 TOOLS

SECTION 3 SAFETY PRECAUTIONS No specific safety precautions are applicable. SECTION 4 PREREQUISITES None. SECTION 5 PROCEDURE 5.1

Removal of collimator 1. Set tube housing arm to convenient position. 2. Switch OFF the DMR electrical power. 3. Remove tube housing arm covers (see DR 017 paragraph 5.3). 4. Remove collimator anti–scatter box. D

Remove the left side screw and slide out the left panel.

D

Remove the screw located at the center underside and slide out the box.

5. Remove the two rods retaining front of collimator (4 locking pins). D

The collimator swings down freely on its rear shaft.

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COLLIMATOR

Job Card DR 007

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6. Remove tyraps along cable harness between collimator and tube housing arm distribution board 800PL6. 7. On tube housing arm distribution board 800PL6, disconnect connectors XJ7, XJ8, XJ9, XJ10, XJ15 and XJ16 and separate these cables from the rest of the harness. 8. Remove rod retaining rear of collimator (2 locking pins) – push or tap the rod out to the right. This releases the collimator. 9. Remove ground cable on rear of collimator (screwdriver). Note:

Set the screw back on the collimator because it is critical to the motor setting for shipping.

10. Remove collimator.

DISASSEMBLY

5.2

Installation of collimator 1. Install new collimator (install rear rod and locking pins, followed by front rod and locking pins). 2. On tube housing arm distribution board 800PL6, reconnect connectors XJ7, XJ8, XJ9, XJ10, XJ15 and XJ16, reconstitute the cable harness, installing new tyraps. 3. Reinstall collimator anti–scatter box following the reverse order of section 5.1 4. Reinstall tube housing arm covers (see DR 017 paragraph 5.3).

5.3

Functional check 1. Switch ON the DMR electrical power and check that the self–test is correctly executed. 2. Proceed to collimator check and adjustment: see IST 027, IST 030 and IST 028 in DMR Service manual. THE SENOGRAPHE DMR IS NOW OPERATIONAL WITH THE NEW COLLIMATOR.

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Job Card DR 008

COMPRESSION MOTOR AND BELTS

1 of 6

Version No.: 1 Date: Jan. 1996

Time: 1 h 30 min

Personnel: 1 field engineer

SECTION 1 SUPPLIES D

Compression motor.

D

Compression belts.

D

Flat screwdriver, 1/4”.

D

3 mm Allen wrench.

D

4 mm Allen wrench.

D

5 mm Allen wrench.

D

7 mm flat wrench.

DISASSEMBLY

SECTION 2 TOOLS

SECTION 3 SAFETY PRECAUTIONS No specific safety precautions are applicable. SECTION 4 PREREQUISITES None. SECTION 5 PROCEDURE Carry out the following preliminary actions:

5.1

D

Remove the compression arm covers and sensor plate (see DR 017 paragraph AUCUN LIEN ).

D

Set the compression paddle mounting in contact with the image receptor.

D

Switch OFF the DMR electrical power.

Removal of compression motor and small belt (see Illustrations 1 and 2) 1. Disconnect the connector from the compression motor. 2. Remove the cable support plate P1 (supporting the cable between 800PL5 and XJ4) and release the harness by cutting the tyrap located under the motor.

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ILLUSTRATION 1 COMPRESSION ARM WITH COMPRESSION MOTOR MOUNTING DETAIL

COMPRESSION MOTOR

DISASSEMBLY

S1

S2

P1

S3 to S6

SLIDE BAR PROTRUSION

SLIDE BAR

MAGNIFICATION RIGHT SUPPORT PLATE

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ILLUSTRATION 2 DETAIL OF PULLEY AND MOTOR MOUNTING, SHOWING COMPONENT ASSEMBLY SEQUENCE LARGE BELT PULLEY SMALL BELT PULLEY

S10

S7

DISASSEMBLY

RIGHT

COMPRESSION MOTOR

LEFT S8

S9

ENCODER WHEEL

3. Remove the crank pulley bearing support plate (two 4 mm Allen screws, S1 and S2). 4. Remove the four screws, S3 to S6 (4 mm Allen wrench), from the motor support plate.

CAUTION

Check that the slide bar does not protrude out of the front of the pulley as this prevents the mounting of the small belt. If necessary, push the slide bar slightly downwards.

5. Carefully extract the motor and the small toothed belt

CAUTION

Take care not to damage the encoding wheel

6. Remove the two left–hand motor mounting screws (S8 and S9 – see above), on the motor support plate. 7. Remove the optointerrupter support board, thus releasing the toothed belt. 8. Remove the other two screws (S7 and S10, on the right), followed by the encoding wheel and the pulley, if the motor is being changed.

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Installation of compression motor and small belt (see Illustrations 1 and 2) D

Note: 5.3

To install the compression motor and small belt, carry out the above operations, in the reverse sequence (8 thru 1). Small toothed belt is tensioned by moving motor.

Adjustment D

5.4 DISASSEMBLY

Job Card DR 008

The four mounting screws (Illustration 2, items S7 to S10) enable the toothed belt tension to be adjusted. Take care to avoid excessive belt tension.

Removal of large compression belt (see Illustrations 1 and 2)

WARNING

THE COMPRESSION MOTOR AND SMALL BELT MUST BE REMOVED BEFORE THE PROCEDURE DESCRIBED BELOW CAN BE EXECUTED (SEE PARA. 5.1).

1. Release the lock, behind the arm, to offset the compression arm in relation to the tube housing arm. 2. Switch ON the DMR electrical power. 3. Set compression arm horizontal (the most convenient position). 4. Switch OFF the DMR electrical power. 5. Remove the magnification right support plate (accessible behind arm – two 5 mm Allen screws). 6. Set paddle support opposite hole left free by removal of magnification right support plate. 7. Slacken the two screws on the paddle support, to release the belt joining piece. Note:

In the case of routine maintenance; if the belt is being replaced; then the old belt can simply be cut. 8. On the end of the belt, unscrew the small tensioner screw (7 mm flat wrench – see Illustration 3), to release the spring.

Note:

It is not necessary to remove the spring. The tensioner screw need only be unscrewed a few turns. 9. Remove the end piece from the adjustment end of the belt (spring end) (2 small slot–head screws). 10. Remove the spring housing/belt joining piece (two 3 mm Allen screws).

CAUTION

Check that the slide bar does not protrude out of the front of the pulley as this prevents the mounting of the small belt. If necessary, push the slide bar slightly downwards.

11. After the belt has been removed or cut, remove the two pulleys and spindle.

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FIRST FOUR TEETH, ON EACH END, ENGAGED IN FIRST FOUR NOTCHES IN BELT JOINING PIECE

5.5

Installation of large compression belt (see Illustrations 1, 2 and 3) 1. Install new belt.

Note:

Belt is already cut to exact length (1215 mm). 2. While leaving some slack on the belt, install the belt joining piece. 3. Engage the first four teeth, on each end of the belt, in the corresponding four notches in the belt joining piece (see Illustration 3).

CAUTION

Take care not to twist the belt

4. Engage belt on small pulley. Note:

This operation is facilitated by the insertion of a packing piece on the end of the spring, to compress the spring and slacken the belt – Remove packing piece after belt is engaged on pulley. 5. Tension (compress) the spring (7 mm flat wrench), using a little locking compound (Loctite or similar) on the tensioner threads. 6. Reinstall the bearings and pulleys.

Note:

To do this it will be necessary to pull on the belt. 7. Recentralize the paddle and mount the belt central piece on the paddle support. 8. Reinstall the motor support plate and motor (4 screws). 9. Reinstall small belt and cable support plate.

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DISASSEMBLY

ILLUSTRATION 3 BELT JOINING PIECE, SHOWING BELT ENGAGEMENT AND TENSIONER SCREW BELT TENSIONER SCREW COIL SPRING

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10. Reconnect small coding wheel connector. 11. Tension small toothed belt by moving motor. 12. Tighten all four screws (motor mount). 13. Reconnect motor connector. 14. Reinstall the magnification plate support. Note:

See Functional check, below. 15. Install compression paddle.

DISASSEMBLY

16. Reinstall covers and small cable protector on motor flange (see DR 019 paragraph AUCUN LIEN ).

CAUTION

5.6

Cables must pass outside protector plate, and plate must not be in contact with pulley.

Functional check

CAUTION

The functional check should be carried out both before and after the reinstallation of the compression paddle and arm covers.

1. Switch ON the DMR electrical power. 2. Check that the belt runs correctly over its full travel range. THE SENOGRAPHE DMR IS NOW OPERATIONAL WITH THE NEW COMPRESSION MOTOR AND BELTS.

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Job Card DR 009

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Version No.: 1

GANTRY CPU BATTERY

Date: Jan. 1996 Time: 0 h 45 min

Personnel: 1 field engineer

SECTION 1 SUPPLIES Lithium battery.

D

Seno DMR Service Manual.

D

2.5 mm Allen wrench.

D

Soldering iron.

D

Service terminal.

D

DMR data diskette.

DISASSEMBLY

SECTION 2 TOOLS

SECTION 3 SAFETY PRECAUTIONS No specific safety precautions are applicable. SECTION 4 PREREQUISITES None. SECTION 5 PROCEDURE

WARNING

5.1

BEFORE REMOVING GANTRY CPU BOARD 800–PL3, SAVE THE GANTRY PARAMETERS ON A DISKETTE, TO ENSURE THAT THESE PARAMETERS (SAVED USING BATTERY POWER) ARE NOT ACCIDENTALLY LOST WHILE THE BATTERY IS BEING CHANGED – SEE DR 019.

Removal of gantry CPU battery and installation of new battery 1. Remove the column cover (CPU side only) (see IST 032). 2. On gantry CPU board 800PL3, remove the two mounting screws (2.5 mm Allen wrench), and remove the board.

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GANTRY CPU BATTERY

Job Card DR 009

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3. Solder the new lithium battery in the free position (BT1 or BT2), respecting the polarities. 4. Unsolder the old battery. 5. Reinstall gantry CPU board 800PL3 in its position in the gantry. 6. Reinstall the column cover (CPU side) (see IST 032). 5.2

Functional check 1. Switch ON the Senographe DMR electrical power. 2. Check that the message:

DISASSEMBLY

     

is not displayed after initialization. 3. If the above message is displayed, reload the gantry parameters, from the previously saved diskette. THE SENOGRAPHE DMR IS NOW OPERATIONAL WITH THE NEW GANTRY CPU BATTERY.

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Job Card DR 010

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Version No.: 1

OPTICAL FIBERS

Date: Jan. 1996 Time: 1 h 30 min

Personnel: 1 field engineer

SECTION 1 SUPPLIES D

Optical fibers.

D

Tyraps.

DISASSEMBLY

SECTION 2 TOOLS Seno DMR Service Manual. SECTION 3 SAFETY PRECAUTIONS No specific safety precautions are applicable. SECTION 4 PREREQUISITES None. SECTION 5 PROCEDURE

CAUTION

5.1

When disconnecting optical fibers, always pull on the connector AND NOT on the cable. If in doubt, check that the core of the fiber is ”flush” with the end of the connector.

Removal and reinstallation of optical fibers 1. Switch OFF the DMR electrical power. 2. Remove the generator covers and the gantry column covers (see IST 032). 3. Disconnect the optical fibers at both ends. 4. Disengage the harness connecting the generator and the gantry, particularly if the harness is coiled under the generator.

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OPTICAL FIBERS

Job Card DR 010

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5. Open the harness protection housing. 6. Disengage the black ribbed outer cover protecting the optical fibers. Note:

It will be necessary to cut some of the tyraps in the generator and the gantry. 7. Remove the harness clamp at the bottom of the gantry column. 8. Gently pull the black ribbed outer cover out of the generator and the gantry.

CAUTION

Take care to avoid rubbing or dirt, on the ends of the ”good” fibers.

9. Open the ribbed outer cover, over its entire length, and remove the defective fiber. DISASSEMBLY

10. Replace this fiber, respecting connector color coding. 11. Temporarily reconnect the four fibers to the generator and gantry, and check that the system operates correctly when the electrical power is switched ON. 12. Disconnect the four fibers and reinstall the ribbed outer cover in the harness. 13. Carefully install new tyraps, particularly inside the gantry and between the base plate and gantry interface board 800PL2. 5.2

Functional check 1. Switch ON the DMR electrical power. 2. Raise and lower the column and visually check that the movement is not fouling any of the cables. 3. Reinstall the generator covers and the gantry column covers (see IST 032). THE SENOGRAPHE DMR IS NOW OPERATIONAL WITH THE NEW OPTICAL FIBERS.

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Job Card DR 011

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Version No.: 2

X–RAY TUBE HOUSING

Date: Jan. 1996 Time: 2 h 30 min

Personnel: 1 field engineer

SECTION 1 SUPPLIES D

X–ray tube housing.

D

HV grease ( pn: C333633).

D

Flat screwdriver, 1/4”.

D

10 mm flat wrench.

DISASSEMBLY

SECTION 2 TOOLS

SECTION 3 SAFETY PRECAUTIONS Be careful when touching the tube housing, as its temperature can be up to 80_C (about 180_F). SECTION 4 PREREQUISITES None. SECTION 5 PROCEDURE

WARNING 5.1

GREAT CARE SHOULD BE TAKEN TO AVOID DAMAGING THE RHODIUM FILTER, WHICH IS EXTREMELY EXPENSIVE.

Removal of X–ray tube housing 1. Select Aluminium filter (to avoid possible damage to rhodium or moly filters). 2. Remove tube housing spacer (see DR 017 paragraph 5.3). 3. Switch OFF the DMR electrical power. 4. Disconnect HV connector on housing. 5. Disconnect stator cable connector (see illustration 1). 6. Remove HV positive cable and ground cable from the grounding points.

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Job Card DR 011

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ILLUSTRATION 1 TUBE HOUSING CONNECTIONS

HV connector (female)

DISASSEMBLY

Ground connector screw

+HV screw

Metal grounding clip

Stator, pressostat & thermal switch connectors

Stator connector

Thermal switch

Pressostat connector 7. On board 800PL6, disconnect connector XJ4. 8. Slacken 2 screws at rear of housing and remove two at front. 9. Remove housing by gently pulling forwards.

CAUTION

Do not touch the molybdenum and rhodium filters with the fingers.

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5.2

Job Card DR 011

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Installation of X–ray tube housing 1. Prepare new housing. 2. Remove protection cover from tube housing window. 3. Remove cap from HV pot and insert grease. 4. Carefully slide the new housing into position. 5. Reinstall the two front screws on housing and tighten all four screws. 6. Reinstall the three cables on the housing grounding point. 7. Reconnect green connector XJ1 (anode motor power).

9. Reconnect HV cable into rear of housing. 5.3

Check and adjustment of cradle centering, check for lateral play D

Lateral play may exist between Items 1 and 2 (Illustration 2) due to loosening of the screw (Item 3) which causes the setscrew to loosen.

D

In Application Mode, and following tilt of the arm, there is a risk of the x-ray field shifting to the left or to the right in relation to the film. There is also a risk of motion blurring due to vibration from tube rotation.

D

Using Stereotix, there is a risk of image shift which introduces an error in locating the ROI.

1. The two setscrews (Illustration 2, Item 2) should touch the two tube joint shafts at the left and right of the tube, without applying pressure to them. 2. Apply Paragraph 5.3 of Job Card IST 021 from the Service Manual. 5.4

Calibration and adjustment of X–ray tube 1. Disconnect connector XJ4 from board 800PL6 and check that the message: TUBE HOUSING OVER TEMPERATURE is displayed on the control panel. 2. Reconnect connector XJ4 and check that the message disappears.

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DISASSEMBLY

8. Reconnect connector XJ4 on board 800PL6 (other end of thermal cable).

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X–RAY TUBE HOUSING

Job Card DR 011

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3. Change the focal spot bias voltage. Bias voltage values, for each tube, are indicated on a label, on the tube housing. If required, the nominal values are: 70V for LF 250V for SF

both tracks (Mo and Rh)

Starting from an application, select the following, on the control panel: SETUP/GENE/INSTALL/GENE/GENE/BIAS/VOLTAGE to access the menus which display these values, and which allow the values to be modified. The four values are displayed by rotating the kV knob (do not confuse with  , only two values).

DISASSEMBLY

4. Carry out the operations defined in job card IST 003 (tube heater current).

CAUTION

To avoid error 037/003, it is recommended that a piece of lead be placed on the image receptor, to protect the cell against excessive X–ray radiation.

5. Carry out the operations defined in job card IST 027 (checking X–ray film format geometry). If recalibration is required, this job card gives the necessary instructions. 6. Carry out the operations defined in job card IST 007 (contact mode with grid and cassette with screen – para. 6–6). D Note:

Normally, it will not be necessary to repeat the LNRT procedure. D

Note: 5.5

If the results of these checks are not satisfactory, repeat the entire AEC calibration (Steering Guide – 19).

If the results of the above checks are satisfactory, carry out the operations defined in job card IST 014 (para. 5–4). If these checks are then unsatisfactory, repeat the operations defined in job card IST 014. Even if the results of job card IST 007 are unsatisfactory, the AEC can work correctly, but not the AOP.

Check ing that image chain is free from all absorbing particles For the following three manipulations, open the diaphragm to maximum, set the SID to 600 mm, and remove the compression paddle and the Bucky. 1. Using the Al filter, check as follows: a. Select the following parameters on the generator: SF, Mo track, Al filter, 24 kV, and 100 mAs. b. Insert a 24 x 30 Ready Pack film on the top of the image receptor. c. Run an exposure. After development, the exposure should be free from spots.

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2. Using the Mo filter, check as follows: a. Select the following parameters on the generator: SF, Mo track, Mo filter, 24 kV, and 40 mAs. b. Insert a 24 x 30 Ready Pack film on the top of the image receptor. c. Run an exposure. After development, the exposure should be free from spots. 3. Using the Rh filter, check as follows: a. Select the following parameters on the generator: SF, Rh track, Rh filter, 25 kV, and 40 mAs. b. Insert a 24 x 30 Ready Pack film on the top of the image receptor.

Note:

The mAs values are for Kodak X-OMAT films (without screen), and are given as a guide. These values must be reduced for films with screens in order to have always an absolute optical density of around 1.2. 4. The films are examined to ensure that the image quality is correct before tube replacement. Before any manipulation, check that the mirror is clean, and remove it from the image chain if in doubt. If little white spots (around one millimeter across) appear at the same location in each of the three exposed films, clean the tube beryllium window. If such artifacts remain, replace the x-ray tube.If other marks appear on one film only, check the filter wheel and replace if it is required. Treat the filter wheel carefully—it is very expensive. THE SENOGRAPHE DMR IS NOW OPERATIONAL WITH THE NEW X–RAY TUBE HOUSING.

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DISASSEMBLY

c. Run an exposure. After development, the exposure should be free from spots.

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Job Card DR 011

ILLUSTRATION 2 TOP VIEW OF TUBE HOLDER CRADLE (CUT AT ROTATION SHAFT)

2 3 A

DISASSEMBLY

1

A

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Senographe DMR Purpose:

Job Card DR 012

LAMP OF LIGHT CENTERING DEVICE

1 of 2

Version No.: 1 Date: Jan. 1996

Time: Not applicable

Personnel: 1 field engineer

SECTION 1 SUPPLIES Lamp of light centering device. SECTION 2 TOOLS DISASSEMBLY

Seno DMR Service Manual. SECTION 3 SAFETY PRECAUTIONS Not applicable. SECTION 4 PREREQUISITES None. SECTION 5 PROCEDURE See Seno DMR Service Manual – IST 035.

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LAMP OF LIGHT CENTERING DEVICE

Job Card DR 012

DISASSEMBLY

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Job Card DR 013

1 of 2

Version No.: 1

MIRROR

Date: Jan. 1996 Time: 1 h 30 min

Personnel: 1 field engineer

SECTION 1 SUPPLIES Mirror.

D

Flat screwdriver, 1/4”.

D

3 mm Allen wrench.

D

10 mm flat wrench.

DISASSEMBLY

SECTION 2 TOOLS

SECTION 3 SAFETY PRECAUTIONS No specific safety precautions are applicable. SECTION 4 PREREQUISITES None. SECTION 5 PROCEDURE

WARNING

5.1

GREAT CARE SHOULD BE TAKEN TO AVOID TOUCHING THE MIRROR (NO FINGER PRINTS) AND TO AVOID DAMAGING THE FILTER WHEEL, WHICH IS EXTREMELY FRAGILE AND LOCATED JUST ABOVE THE MIRROR

Removal and installation of mirror (see Illustration 1) 1. On the Bucky, use a piece of adhesive tape to mark the rear edge of the light field. 2. Set tube housing arm to convenient position. 3. Switch OFF the DMR electrical power. 4. Remove tube housing arm covers (see DR 019 paragraph AUCUN LIEN ). 5. Remove collimator light shield box (one mounting screw). 6. Remove rod retaining front of collimator (2 locking pins).

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MIRROR

Job Card DR 013

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7. Open the collimator. 8. Remove the mirror adjustment screw and its spring. 9. Remove the locknuts on the two mirror mounting screws. ILLUSTRATION 1 TUBE HOUSING ARM WITH MIRROR INSTALLATION DETAIL

DISASSEMBLY

MIRROR FRAME TUBE HOUSING ARM

MIRROR MOUNTING SCREWS AND LOCKNUTS MIRROR ANGLE ADJUSTMENT SCREW AND SPRING

10. Remove the two mirror mounting screws (3 mm Allen) and the mirror. 11. To install the new mirror, carry out the above operations, in the reverse sequence (10 thru 1). 5.2

Adjustment of mirror 1. Adjust the mirror angle so that the rear edge of the light field coincides with the mark made in 5.1.1, above.

5.3

Verification of Installation Refer back to IST 28 and IST 36 of the SM (2118407–104) THE SENOGRAPHE DMR IS NOW OPERATIONAL WITH THE NEW MIRROR.

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Job Card DR 014

GRID MOTOR AND IMAGE RECEPTOR MOBILE COVER ADJUSTMENT

Time: 2 hours

1 of 6

Version No.: 2 Date: May, 1997

Personnel: 1 field engineer

SECTION 1 SUPPLIES Grid motor. SECTION 2 TOOLS Adjustment tool (supplied with emergency kit): 36002607: – 16 mm pin gives carriage center position: 36002609, – 8 mm pin gives left mechanical stop position: 36002608. D

2.5 mm and 3 mm Allen wrenches.

D

5.5 mm, and 11 mm flat wrenches.

D

Dynamometer (max. 300 g to 500 g): optional.

SECTION 3 SAFETY PRECAUTIONS No specific safety precautions are applicable. SECTION 4 PREREQUISITES In order to perform some tasks of this Job card, you will have to remove the grid from its bucky 18x24. To do so, remove the 2 screws of the guidance and maintain device of the grid. SECTION 5 PROCEDURE 5.1

Removal of grid motor (see Illustration 1 and 2)

CAUTION

The motor is fragile. The new motor should be installed BEFORE its locking pin (S3) is removed. DO NOT ROTATE THE MOVING COIL ON ITS SPINDLE. THIS WILL DESTROY THE COIL.

1. Remove the Bucky. 2. Remove the welded cover from grid drive mechanism by slackening the two screws S1 and S2 (3 mm Allen wrench).

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DISASSEMBLY

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GRID MOTOR AND IMAGE RECEPTOR MOBILE COVER ADJUSTMENT

Job Card DR 014

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3. Install the motor moving coil locking screw S3. The screw must only just be engaged in the threads of the moving coil. IT MUST NOT BE FULLY SCREWED IN. 4. Remove the bottom cover from the image receptor. 5. Disconnect motor connector XJ2 from image receptor board 800PL10. 6. Loosen screw S10 (2.5 mm Allen wrench) to separate the motor from the carriage. 7. Remove both screws S11 and S12 from the motor support and remove the motor. Note:

DISASSEMBLY

5.2

We do NOT recommend to remove the screws S4 and S5, as it is generally more difficult to align the motor later on. Check of grid carriage (see illustration 1) 1. Check that the carriage runs freely on its rails, with no jamming. An easy test is to set carriage at end–of–travel and tilt slowly the examination arm (with DMR powered!) in order to make the carriage move on its rails. The carriage must reach opposite end–of–travel before the arm angulation reaches 45 degrees. Do this test in both directions. 2. If the carriage cannot move freely, or there is lateral play, readjust the front bearing eccentrics (64) of the carriage: use a 11 mm flat ignition wrench to turn them a little bit (access from the top, between rollers and carriage). 3. The bearing eccentrics adjustment should not allow any lateral play but it should be possible to rotate the rollers by hand, while blocking carriage movement. Check also that the four rollers rotate normally when the carriage is moved. Repeat step 5.2.1 after adjustment. Information: if measured, the traction force must be less than 120 g.

5.3

Installation of grid motor (see illustration 1) and centering 1. Loosen the two screws (S13, S14) on the end–piece (98), with 5.5 mm flat wrench. 2. Install the new motor and install screws S11 and S12 (do not tighten) and insert motor shaft into the end–piece. 3. Reduce the play given by screws S11, S12, S13, S14 to minimum (do not tighten). 4. Remove the voice coil locking screw located at motor backside, and screw it at S3. 5. Place the adjustment tool (36002607) equipped with 16 mm dia. pin (36002609) in position, as shown on illustration 1. The narrow part of the hole “H” is also 16 mm wide. Push the carriage in contact with the adj. tool. 6. Check (adjust) the protusion of the large shaft of the motor, which must be EXACTLY 5 mm (mini 4.80 mm; maxi 5.20 mm); use a 5 mm Allen wrench as a gauge placed in contact with the motor (it holds alone with magnetic field!). When shaft protudes correctly, tighten screw S10. 7. Align the motor by gradually tightening the screws S11 and S12, then S13 and S14, until motor/carriage assembly moves freely.

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Note:

Job Card DR 014

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This operation is delicate and requires great care. 8. Repeat check described in paragraph 5.2.1. Information: if measured, the traction force must be now less than 130 g. Maximum allowed force is 200 g.

5.4

Adjustment of left mechanical stop 1. Place the adjustment tool (36002607) equipped with 8 mm dia. pin (36002608) in position, as shown on illustration 1 (top view). Push the tool full left into the narrow part of the hole “H”. Push the carriage into contact with the adjustment tool.

3. Reconnect the motor to board 800PL10. 5.5

Adjustment of locking lever 1. Install 18 x 24 grid alone (without Bucky). Check that, when pushing down the lever L1, the aluminium grid support is not loose, but check also that a moderate force is necessary to push L1. If adjustment is needed, see paragraph 4 below. 2. Repeat the check 1 above using the large 24 x 30 grid, if available. 3. If adjustment needs to be different with large grid, you have to change both grid supports, using the kit number: 36005889 to insure buckies compatibility. 4. Cam pressure adjustment (see illustration 1): – unlock hex screw S15, – using a 17 mm flat wrench, turn nylon screw N1 to insure sufficient (but not excessive!) cam pressure. Actuate locking lever L1 to check adjustment, – tighten screw S15.

5.6

Functional check See Job Card DR 020, paragraph 5.5. It may be necessary to readjust the position of board 800PL10 (DR 020, para. 5.4).

5.7

Reinstall the image receptor bottom cover

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DISASSEMBLY

2. If necessary, push stop plate (58) into contact with the magnet support, as shown on illustration 1 (front view), by loosening screws S8 and S9.

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Senographe DMR V2

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Job Card DR 014

DISASSEMBLY

ILLUSTRATION 1

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5.8

Job Card DR 014

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Image receptor mobile cover adjustment 1. Install the Bucky and lock the grid with the lever.

Note:

The lever is locked in a 90) position. 2. Close the mobile cover, the two lugs should be centered in the holes on the top of the Bucky (see illustration 3)

ILLUSTRATION 2 IMAGE RECEPTOR

HEX SCREW S1

WELDED COVER

LEVER

HEX SCREW S2

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DISASSEMBLY

3. If it is not the case, adjust the welded cover of the Bucky with the two HEX SCREW S1 and S2 (using the 3 mm Allen wrench).

GE Medical Systems

Senographe DMR V2

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asm 2118393–104

GRID MOTOR AND IMAGE RECEPTOR MOBILE COVER ADJUSTMENT

Job Card DR 014

ILLUSTRATION 3 BUCKY 18X24 PLASTIC

DISASSEMBLY

MOBILE COVER LUGS CENTERED IN THESE TWO HOLES

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Job Card DR 015

1 of 2

Version No.: 1

FILTER WHEEL

Date: Jan. 1996 Time: 1 hour

Personnel: 1 field engineer

SECTION 1 SUPPLIES Filter wheel.

D

Seno DMR Service Manual.

D

Flat screwdriver, 1/4”.

D

5 mm Allen wrench.

D

8 mm flat wrench.

D

Circlip pliers.

DISASSEMBLY

SECTION 2 TOOLS

SECTION 3 SAFETY PRECAUTIONS No specific safety precautions are applicable. SECTION 4 PREREQUISITES None. SECTION 5 PROCEDURE 5.1

Removal of filter wheel 1. Set tube housing arm to convenient position. 2. Switch OFF the DMR electrical power. 3. Remove tube housing arm covers (see DR 017, paragraph AUCUN LIEN ). 4. Remove collimator light shield box (one mounting screw). 5. Remove the front rod retaining the collimator (2 spring clips). 6. On tube housing arm distribution board 800PL6, disconnect connectors XJ6 and XJ11.

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FILTER WHEEL

CAUTION

Job Card DR 015

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In the following operations, concerning the filter wheel and motor, great care should be taken TO AVOID TOUCHING THE MIRROR

7. Remove the filter motor mounting screws, one each side of motor (5 mm Allen wrench). 8. Remove the motor, complete with filter wheel. 9. Remove the nut and washer, retaining the filter wheel spindle to the support plate (8 mm flat wrench). 10. Separate the spindle from the wheel by removing the circlip.

DISASSEMBLY

5.2

Installation of filter wheel 1. To install the new filter wheel, carry out the above operations, in the reverse sequence (paragraph 5.1, 10 thru 1).

5.3

Functional check 1. Switch on the DMR electrical power supply and check that the self–test is correctly executed. THE SENOGRAPHE DMR IS NOW OPERATIONAL WITH THE NEW FILTER WHEEL.

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Job Card DR 016

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Version No.: 1

GAS SPRING

Date: Jan. 1996 Time: 1 hour

Personnel: 1 field engineer

SECTION 1 SUPPLIES Gas spring.

D

Service Terminal.

D

Flat screwdriver, 1/4”.

D

8 mm Allen wrench.

D

Set of steps (for access to top of column).

SECTION 3 SAFETY PRECAUTIONS No specific safety precautions are applicable. SECTION 4 PREREQUISITES None. SECTION 5 PROCEDURE 5.1

Removal and installation of gas spring 1. Remove the column covers (see IST 032) in Seno DMR Service Manual. 2. Switch OFF the DMR electrical power. 3. Remove three plastic caps on column top cover. 4. Remove the three cover mounting screws and the cover. 5. Disconnect cable from XJ1 on board 800PL12 (inside, on cover). 6. Raise column approx. 30 cm, to raise the safety plate above the fixed part of the gas spring. 7. Remove jack (gas spring) safety plate inside column (two 8 mm Allen screws).

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DISASSEMBLY

SECTION 2 TOOLS

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GAS SPRING

Job Card DR 016

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DISASSEMBLY

ILLUSTRATION 1 GAS SPRING INSTALLATION IN COLUMN

GAS SPRING

CLAMP

COLUMN MOTOR

FRONT VIEW

CAUTION

SIDE VIEW

For safety, the two 8 mm screws are installed using thread locking compound (loctite or similar) and a leverage extension will probably be required on the Allen wrench, to slacken the screws.

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GAS SPRING

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8. Remove clamp on front edge, at bottom of column (2 bolts, 7 mm flat wrench). 9. Lower column and insert new gas spring (inner plunger downwards), next to the existing gas spring, in the corner where the motor is located. 10. Raise column to max. height (gas spring is then not under load). 11. Try to move the gas spring. If no movement is possible on the upper and lower mounting rods, use the column maintenance menu, on the ”Service Terminal”, to raise the column, very gently, to the upper mechanical stop. 12. Remove upper and lower gas spring mountings (two small rods, secured by locking pins – no tool required).

14. Reinstall upper and lower gas spring mounting rods, complete with locking pins (align pins vertically). 15. Place old gas spring in one corner of column. 16. Check cable harness is correctly positioned. Adjust as required. 17. Lower column to approx. 30 cm above lower end of travel stop (check movement of cable harness). 18. Reinstall clamp on front edge, at bottom of column (2 bolts, 7 mm flat wrench). 19. Reinstall the gas spring safety plate inside column (two 8 mm Allen screws).

CAUTION

For safety, the two 8 mm screws are installed using thread locking compound (loctite or similar).

20. Lower the column to the fully down position. 21. Remove the old gas spring. 22. Reconnect cable to XJ1 on board 800PL12 (inside, on cover). 23. Reinstall the cover, and the three cover mounting screws. 24. Reinstall the three plastic caps on column top cover. 25. Reinstall the column covers (see IST 032) in Seno DMR Service Manual. THE SENOGRAPHE DMR IS NOW OPERATIONAL WITH NEW GAS SPRING IN COLUMN.

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DISASSEMBLY

13. Install new gas spring, in place of old one.

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GAS SPRING

Job Card DR 016

DISASSEMBLY

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Job Card DR 017

GANTRY ARM AND TUBE HOUSING SPACER COVERS

Time: 20 min each, for 5–1, 5–2 and 5–3

1 of 6

Version No.: 2 Date: Jan. 1996

Personnel: 1 field engineer

SECTION 1 SUPPLIES None.

D

Slim flat blade (knife or similar).

D

Flat screwdriver, 1/4”.

D

4 mm Allen wrench.

DISASSEMBLY

SECTION 2 TOOLS

SECTION 3 SAFETY PRECAUTIONS Be careful when touching the tube housing, as its temperature can be up to 80_C (about 180_F). SECTION 4 PREREQUISITES None. SECTION 5 PROCEDURE See below, paragraph 5.1 to end.

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5.1

Job Card DR 017

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Removal and reinstallation of tube housing arm lower covers (see Illustration 1) 1. Using a flat blade, remove the plastic covers – four around the rotation axis and two at the bottom end of the arm (three in each half–cover). 2. Set the arm in the horizontal position, tube on the right, and remove the half–cover mounting screws (1, 2 and 3). 3. Lift the half–cover and remove it. 4. Rotate the arm through 180_. 5. Repeat 2 and 3, above, for the other half–cover, but removing mounting screws 4, 5 and 6.

DISASSEMBLY

6. To reinstall the arm lower covers, carry out the above operations, in the reverse sequence (paragraph 5.1, 5. thru 1.). ILLUSTRATION 1 TUBE HOUSING ARM LOWER COVERS – MOUNTING SCREW LOCATIONS

4 1

2 5

6

3

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5.2

Job Card DR 017

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Removal and reinstallation of compression arm covers (see Illustration 2) 1. Set the compression arm in the horizontal position, tube on the right, and unlock the tube housing arm to set it at 27_, with the tube below the horizontal. 2. Switch OFF the DMR electrical power. 3. Using the flat screwdriver and 4 mm Allen wrench, remove screws 1 and 2.

ILLUSTRATION 2 COMPRESSION ARM COVERS – MOUNTING SCREW LOCATIONS

1

DISASSEMBLY

3

4

2

4. Remove the left half–cover by slightly lifting it on the compression motor side, and then gently pulling it to the left. 5. Switch the DMR electrical power back on. 6. Reset the tube housing arm to 0_. 7. Rotate the compression arm through 180_ and unlock the housing arm to set the tube 27_ downwards. 8. Switch OFF the DMR electrical power. 9. Remove screw 3, followed by screw 4 (screwdriver and 4 mm Allen wrench, respectively). 10. Remove the right half–cover by slightly lifting it on the compression motor side, and then gently pulling it to the right.

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Job Card DR 017

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11. Recover spacer plate E (on the top of the sensor indicator plate P) and remove plate P by gently pulling it towards the bottom of the compression arm. 12. To reinstall the compression arm covers, carry out the above operations, in the reverse sequence (paragraph 5.2, 11. thru 1.).

CAUTION

Reinstall spacer plate E as quickly as possible. It will stay in place when one of the half–covers has been reinstalled. To prevent plate P from falling, do not set the compression arm in the vertical position until at least one half–cover has been installed.

ILLUSTRATION 3 SENSOR INDICATOR AND SPACER PLATES

DISASSEMBLY

E

P 510 560 610 660

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5.3

Job Card DR 017

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Removal and reinstallation of tube housing spacer covers (see Illustration 4) 1. Remove strip B (clipped in position). 2. Set the tube housing arm horizontal, with the head on the right. 3. Remove the plastic covers and screws 3, 5 and 7.

ILLUSTRATION 4 TUBE HOUSING SPACER COVERS – MOUNTING SCREW LOCATIONS

B

5

6

7

DISASSEMBLY

8

3 P 4

4. Remove the left half–cover. 5. Rotate the arm through 180_ (head on the left). 6. Remove the plastic covers and screws 4, 6 and 8. 7. Remove the right half–cover. 8. To reinstall the tube housing spacer covers, carry out the above operations, in the reverse sequence (paragraph 5.3, 7. thru 1.).

CAUTION

Take care to install the short screws in positions 3 and 4.

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GANTRY ARM AND TUBE HOUSING SPACER COVERS

Job Card DR 017

DISASSEMBLY

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Job Card DR 018

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Version No.: 1

GANTRY COLUMN COVERS

Date: Jan. 1996 Time: Not applicable

Personnel: 1 field engineer

SECTION 1 SUPPLIES None. SECTION 2 TOOLS DISASSEMBLY

Seno DMR Service Manual. SECTION 3 SAFETY PRECAUTIONS Not applicable. SECTION 4 PREREQUISITES None. SECTION 5 PROCEDURE See Seno DMR Service Manual – IST 032.

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GANTRY COLUMN COVERS

Job Card DR 018

DISASSEMBLY

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Job Card DR 019

DATA BACK–UP (SAVE OR LOAD), GENERATOR/ GANTRY STATISTICS AND ERROR CODES BACK–UP

Time: 0 h 30 min

1 of 6

Version No.: 1 Date: Jan. 1996

Personnel: 1 field engineer

SECTION 1 SUPPLIES Formatted diskette.

Service Terminal with Mammocom (DMR communication software, last release is V1.16). SECTION 3 SAFETY PRECAUTIONS No specific safety precautions are applicable. SECTION 4 PREREQUISITES None. SECTION 5 PROCEDURE

WARNING Note:

DATA CANNOT BE RELOADED IF THE SOFTWARE VERSION TO BE USED FOR THE RELOAD IS NOT THE SAME AS THAT USED TO SAVE THE DATA.

Generator and gantry data files must be loaded separately. DATE and TIME functions must be correctly initialized, to ensure that the files saved are correctly dated.

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DISASSEMBLY

SECTION 2 TOOLS

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Senographe DMR V2

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DATA BACK–UP (SAVE OR LOAD), GENERATOR/ GANTRY STATISTICS AND ERROR CODES BACK–UP

Note:

Job Card DR 019

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For the example of the following DR; the working environment is MS–DOS.

5.1

Getting started with a blank formatted diskette.

5.1.1

Insert a blank formatted diskette into diskette drive A; and create two directories in order to save the Generator and Arm / Gantry parameters: Dir 1: GENE Dir 2: ARM Under MS–DOS type as follows: a. At the prompt C:\ > enter a: b. At the prompt A:\ > enter mkdir GENE and hit

DISASSEMBLY

c. At the prompt A:\ > enter mkdir ARM and hit Note: 5.2 Note:

The directories GENE and ARM are created on the Floppy diskette. Back–up of Generator parameters See Chapter 2: ’’MAMMOCOM COMMUNICATION SOFTWARE’’ 1. Run MAMMOCOM application by typing cd MAMMOCOM. 2. Then start the application; enter STAV then hit . For our exemple: C:\ > CD MAMMOCOM C:\ > MAMMOCOM> STAV 3. When MAMMOCOM is started, select ”Terminal Emulator” on the menu and press ”Enter”. Check that NO checksum error code is displayed before back–up,on the laptop screen. 4. Perform the connection between the laptop and the DMR; Press F10: connect.

Note:

The DMR console displays: REMOTE ACCESS IN PROGESS. 5. Use the menu tree of the Generator maintenance from the ASM to access the INSTALL PARAM TRANSFERT menu (Screen @ . The full path is (on your laptop): SETUP/GENE/MAINT/MAINT/MAINT/1>2/TRANS F9 F1 F6 F3 F1 F6 F5 6. Press the  key (F1). 7. Without leaving this maintenance menu @, press ALT–M, to return to the MAMMOCOM main menu.

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Job Card DR 019

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8. Select the ”File transmission” option with the cursor key then . 9. Insert the formatted diskette (step 5.1) into the diskette drive of your laptop. 10. In the file transmission menu, define the parameters as required: Note:

Use cursor keys (arrows) to highlight each option, then press ”Enter” to select, and name each option.

Note:

You can always go back to main menu by pressing ALT–M. 11. Highlight the option ”file name” then hit by default the file name is PARAM, since the parameters saved are for Generator, it is recommended to name the file:

Note:

You are free to use the file name you want. 12. Highlight ”directory name” and hit .

Note:

Since the saved parameters MUST stay on site, it is imperative to save them on a floppy diskette (see section 5.1). a. In the file directory menu highlight directory and hit . b. At the prompt A: enter GENE (directory created in step 5.1), and hit . c. Suffix: leave DAT d. Highlight save then hit . e. Go back to ”file transmission” menu by pressing Alt–M. 13. Select ”Receive: equipment–>PC”, using cursor keys (arrows) and hit . At the menu ’’file types’’ highlight ’’CODED’’ file then hit to select. The coded format will ensure a better reloading safety against corrupted data. – The received data are scrolled on the screen. – The Service Terminal then displays: Receiving file: A:\ GENEDDMM

Note:

An error message is displayed if the laptop and the Senographe are not physically connected (only on MAMMOCOM V1.16 and above). 14. When the transfer is completed, the message ”file reception successful” is displayed, then press ALT–M, several times, to return to the MAMMOCOM main menu. 15. Reselect ”Terminal Emulator”,and hit (to enable an exit from maintenance mode) then disconnect your laptop to the DMR, by pressing CTRL–D: disconnect. – The DMR console displays data save OK. – Return to the application menu by pressing SETUP on the console several times.

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DISASSEMBLY

GENEDDMM (with DD: Day and MM: Month) and hit .

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Job Card DR 019

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16. Check the presence of the recorded file by pressing ALT–M, then select the menu ”DOS shell” option; at the prompt C:\ > type the DOS command: DIR A: \GENE\ and hit . Note:

The ”Generator” file GENEDDMM size is around 10KB. 17. Then at the prompt type :  and hit to return to the MAMMOCOM menu.

Note: 5.3

DISASSEMBLY

Note:

The Medical parameters are not part of the back–up. Reloading of Generator parametres The procedure is written in the case we are re–started from prompt C:\ > 1. Run MAMMOCOM application (C:\ > CD MAMMOCOM) 2. Start the STAV application (C:\ > MAMMOCOM > STAV) 3. Select ’’Terminal Emulator’’. 4. Perform the connection between the laptop and the DMR; press F10 to connect.

Note:

The DMR console displays: REMOTE ACCESS IN PROGESS 5. Use the menu tree of the Generator maintenance from the ASM to access the INSTALL PARAM TRANSFERT menu (screen @ < 00295>). The full path is (on your laptop): SETUP/GENE/MAINT/MAINT/MAINT/1>2/TRANS F9 F1 F6 F3 F1 F6 F5 6. Press the  key (F3). 7. Without leaving this maintenance menu @, press ALT–M, to return to the MAMMOCOM main menu. 8. Insert the back–up diskette into the diskette drive and check that the file needed is present, and the exact spelling of the file name (use the DOS shell option if necessary).

Note:

Use the file backed–up in section 5.2

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9. Select the ”File transmission” option and hit . In the file transmission menu, define the parameters as required: File name : GENEDDMM (max. 8 characters) Directory name : A: Suffix : DAT

Mandatory file name from paragraph 5.2, step 11

10. Select : Transmit : PC ––> Equipment to start the transfer and hit . – The transmitted data are scrolled on the screen. – The service Terminal then displays: Transmitting file: A: GENE\GENEDDMM.DAT to equipment.

12. Select ”Terminal Emulator” and hit to exit from the maintenance menu, then disconnect your laptop to the DMR by pressing CTRL–D: disconnect. 13. Following the reloading of the parameters, NO checksum error should be displayed. The Medical parameters must be re–entered manually. Note: 5.4

The DMR console displays: ’’data load OK’’. Back–up of Arm / Gantry parameters The procedure is as for the Generator (see paragraph 5.2, above), but screen @ must be accessed. The full path is: SETUP/ARM/VALID/MAINT/MAINT/TRANS F9 F5 F1 F6 F1 F3 The ”Arm / Gantry” file size is less than 1 KB.

Note:

The recommended file name for the Arm/Gantry parameters is: ARMDDMM.DAT

Note:

The Medical parameters are not part of the back–up.

3–73

DISASSEMBLY

11. When the transfer is completed the message ’’transmission successful’’ is displayed, press ALT–M several times to return to the MAMMOCOM main menu.

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DATA BACK–UP (SAVE OR LOAD), GENERATOR/ GANTRY STATISTICS AND ERROR CODES BACK–UP

5.5

Job Card DR 019

6 of 6

Reloading of Arm / Gantry parameters The procedure is as for the generator (see paragraph 5.3, above), but screen @ must be accessed. The full path is: SETUP/ARM/VALID/MAINT/MAINT/TRANS F9 F5 F1 F6 F1 F3

5.6

Back–up of Generator statistics The procedure is as for the back–up of generator data (see paragraph 5.2, above), but screen @ must be accessed.

DISASSEMBLY

The full path is: SETUP/GENE/MAINT/STAT/STATS/TRANS F9 F1 F6 F1 F1 F2 Select option : ASCII file Note: 5.7

There are no Arm / Gantry statistics. Back–up of error codes It may be useful to save the Generator or Arm / Gantry error codes. The procedure is as described above in paragraph 5.2 or 5.4. Select option :    The appropriate maintenance screen must be accessed:           

5.8

Clear logs Clear Generator error log Path = SETUP/GENE/MAINT/MAINT/MAINT/1>2/CODES/FUNCT/CLEAR/VALID Clear Generator statistics log Path = SETUP/GENE/MAINT/STAT/STATS/CLEAR/VALID Clear Gantry error log Path = SETUP/ARM/VALID/MAINT/MAINT/CODES/FUNCT/CLEAR/VALID

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Senographe DMR Purpose:

Job Card DR 020

IMAGE RECEPTOR BOARD 800PL10

1 of 6

Version No.: 1 Date: Jan. 1996

Time: 1 h 30 min

Personnel: 1 field engineer

SECTION 1 SUPPLIES Image receptor board 800PL10 (part number 2115284–2).

Dummy plastic board (36002677) delivered in emergency kit. SECTION 3 SAFETY PRECAUTIONS No specific safety precautions are applicable. SECTION 4 PREREQUISITES In order to perform some tasks of this Job Card, you will have to remove the grid from its bucky 18x24. To do so, remove the 2 screws of the guidance and maintain device of the grid. SECTION 5 PROCEDURE 5.1

Removal of image receptor board 800PL10 (Illustration 1) 1. Remove the bucky. 2. Rotate the examination arm through 180_ to facilitate access to the back of the image receptor. 3. Switch OFF the Seno DMR electrical power supply. 4. Remove the image receptor cover. 5. Disconnect connectors XJ1, XJ2 and XJ4. 6. On image receptor board 800PL10, remove the three mounting screws (S1, S2 and S3), together with their washers (see Illustration 1, below).

Note:

Due to factory adjustments, it is possible to find washers (spacers) on component side, under S1 and S2 screws. 7. Remove image receptor board 800PL10 and disconnect connectors XJ1, XJ2 and XJ4.

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DISASSEMBLY

SECTION 2 TOOLS

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IMAGE RECEPTOR BOARD 800PL10

5.2

Job Card DR 020

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Adjust magnet distance 1. Put the plastic dummy board (36002677) in place of 800PL10. 2. Check that the magnet is in contact or very close (less than 0.5 mm) to the metallic wedge of the dummy board. 3. If necessary, readjust the distance by moving the magnet support; this support is secured with a hex screw accessible from the rear of the grid carriage. Take care that the magnet axis remains parallel to the carriage travel (this is important for the offset value). 4. Remove dummy board.

DISASSEMBLY

5.3

Installation of image receptor board 1. Carry out the operations described in paragraph 5.1 above, in the reverse sequence. DO NOT reinstall spacers that you could have found at step 5.1.6. 2. Do not tighten screws S1, S2, S3. 3. Switch on the DMR. 4. Turn potentiometer P1 until LED L2 (green) is lit. Fine adjustment will be done at paragraph 5.6.

5.4

Adjustment of board position 1. The board is equipped with a LED (L1) able to show the status of the photo–interrupter (F1), with a better tactile sensitivity than the use of grid maintenance menu (screen No. 7114, see TSG 14). This menu needs to be accessed anyway; starting from application mode select (see maintenance tree structure, ASM page 1–7): SETUP/ARM/VALID/MAINT/MAINT/MAINT/1–>2/GRID 2. Move slowly the grid carriage from one mechanical stop to the other: the LED L1 must be lit at each end and off during the major part of the carriage travel. If necessary, shift the board left or right until you obtain this result. The on/off transition must occur at equal distance from each end. On the grid menu screen, you can observe the “Grid End Stop” signal changing from Open to Closed then back to Open (go slowly, there is a short software delay). Check also that the moving blade (flag) is centered (does not rub) inside the photo – interrupter F1. 3. When adjustment is correct, tighten carefully screws S1 to S3.

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IMAGE RECEPTOR BOARD 800PL10

5.5 Note:

Job Card DR 020

3 of 6

Functional check; gain and offset adjustment See also informations given in TSG 014. 1. Set image receptor in horizontal position. 2. Install the grid alone (without Bucky). Raise the grid front edge by about one centimeter: observe on maintenance menu that grid presence is still detected. If you are just at the limit of detection, raise grid detector V3 (on 800PL10) at maximum height on its support and check again. If “grid presence” disappears during grid movement, the grid stops. This effect will be cancelled in gantry software V2.23. 3. Perform a calibration via F1 key. 4. Check that MIN > 5000 (+5.000E+3) and MAX < 60500 (+6.050E+4). If OK go to step 6. If NOT OK (generally too high gain), reduce the gain by inserting equal spacers (washers) under screws S1 and S2 of 800PL10, on component side, in order to increase the distance between the magnet and the Hall sensor. Use washers 99010569 delivered with emergency kit or equivalent (these washers are also used for screws S1 to S3). Check/adjust again board centering (see 5.4.2 above) and grid detection. 5. Repeat steps 3 and 4 until correct result. A correct gain value will be between 0.40 and 0.80 (best is 0.60 to 0.8). 6. Check now that Offset value is: 0.40 < Offset < 0.60. If the offset is out of range: a. Check first that the magnet is moving perpendicularly to the Hall sensor (visible through the holes of the new board 800PL10). The magnet support is not mounted correctly, or the board is not aligned with carriage axis (that is to say, slightly rotated around screw S3). b. Check that blade moving through photo–interrupter F1 is not bent or twisted. You can fine tune Offset by changing the relative position between blade and magnet: use the available play given by the two small locking screws. In case of correction, perform again step 5.4.2. above. 7. Final check: reinstall grid in bucky and reinstall bucky. Move grid carriage by hand. Check that you can reach mechanical stops “58” and not a stop given by the carbon fiber edges (could be a cause for grid lines). It is normal that the grid rubs slightly inside its bucky plastic rails. Check that nylon sliders (located under the bucky) are in contact with the image receptor surface on all their length. If bucky is hard to insert or the clearance at the rear of the bucky is over 1 mm, correct the rear height by adjusting the “black” feet. Check that calibration is OK for all arm rotation angles, and for both 18 x 24 and 24 x 30 buckies. See IST 26 in Service manual.

3–77

DISASSEMBLY

Note:

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IMAGE RECEPTOR BOARD 800PL10

5.6

Job Card DR 020

4 of 6

Adjustment of grid detector sensitivity 1. Install the bucky 18 x 24 (with grid) on top of image receptor. 2. Set the potentiometer P1 fully CCW (counterclockwise). This set the grid detector to lowest sensitivity. 3. While observing the green LED L2, move slowly the grid carriage along its whole mechanical travel. 4. If the LED brightness does not change during the grid carriage movement, go to step 6.

DISASSEMBLY

5. If the LED brightness varies during the grid carriage movement, set the carriage at the point where the LED brightness is minimum (in some cases the LED can extinguish completely). Then turn slowly the potentiometer P1 clockwise (CW) until the LED reaches its normal brightness. Do not go beyond this point. 6. Remove the bucky from image receptor: the LED must be extinguished, even if the ambient room light is high. If the LED is lit, repeat adjustment from step 1 of this paragraph. 7. If available, install the bucky 24 x 30 (with grid) on top of image receptor. While observing the green LED L2, move slowly the grid carriage on its whole mechanical travel. 8. If the LED brightness varies during the grid carriage movement, repeat adjustment and checks from step 5. The final adjustment must always be done for the worst case bucky.

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IMAGE RECEPTOR BOARD 800PL10

Job Card DR 020

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ILLUSTRATION 1 IMAGE RECEPTOR BOARD 800PL10 (COMPONENT SIDE)

S1

S2

DISASSEMBLY

F1

Photo interrupter Q2

Hall effect sensor

P1

Grid detector XJ1 S3

XJ5 L2 XJ4

L1 TP1 TP2

Grid position

XJ3

Ground

3–79

TP3 TP4

Grid stop

XJ2

Grid presence

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IMAGE RECEPTOR BOARD 800PL10

Job Card DR 020

DISASSEMBLY

Blank page

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Senographe DMR Purpose:

Job Card DR 021

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Version No.: 1

GENERATOR CPU BATTERY

Date: Jan. 1996 Time: 0 h 45 min

Personnel: 1 field engineer

SECTION 1 SUPPLIES Lithium battery.

D

Soldering iron.

D

Service terminal.

D

DMR data diskette.

DISASSEMBLY

SECTION 2 TOOLS

SECTION 3 SAFETY PRECAUTIONS No specific safety precautions are applicable. SECTION 4 PREREQUISITES None. SECTION 5 PROCEDURE

CAUTION

5.1

Before removing generator CPU board 400PL3, save the generator parameters on a diskette, to ensure that these parameters (saved using battery power) are not accidentally lost while the battery is being changed – see DR 019.

Removal of generator CPU battery and installation of new battery 1. Remove the generator front panel (CPU side) (see IST 032). 2. Pull generator CPU board 400PL3 gently forward and remove it. 3. Solder the new lithium battery in the free position (BT1 or BT2), respecting the polarities. 4. Unsolder the old battery.

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GENERATOR CPU BATTERY

Job Card DR 021

2 of 2

5. Reinstall generator CPU board 400PL3 in its position in the generator. 6. Reinstall the generator front panel (CPU side) (see IST 032). 5.2

Functional check 1. Switch ON the Senographe DMR electrical power. 2. Check that the message: SAVED MEMORY ERROR 071/081 is not displayed after initialization

DISASSEMBLY

3. If the above message is displayed, reload the generator parameters, from the previously saved diskette. THE SENOGRAPHE DMR IS NOW OPERATIONAL WITH THE NEW GENERATOR CPU BATTERY.

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Senographe DMR Purpose:

Job Card DR 022

INVERTER – FILTERING CAPACITORS

1 of 4

Version No.: 1 Date: Jan. 1996

Time: 1 hour

Personnel: 1 field engineer

SECTION 1 SUPPLIES Capacitor box.

D

Seno DMR Service Manual.

D

8 mm flat wrench.

D

10 mm flat wrench.

D

4 mm Allen wrench.

DISASSEMBLY

SECTION 2 TOOLS

SECTION 3 SAFETY PRECAUTIONS D

Switch OFF mains power supply.

D

Check residual voltage (inverter supply).

SECTION 4 PREREQUISITES None. SECTION 5 PROCEDURE 5.1

Removal of filtering capacitors (see Illustrations 1 and 2) 1. Remove the four generator side panels (see IST 032). 2. Switch OFF the electrical power supply, both in the main cabinet and on the rotary switch in the generator cabinet (pos. O). 3. Using a voltmeter (rating 1000 V DC), check that there is no residual voltage between screws S1 and S2. 4. Remove screws S1 and S2 (10 mm flat wrench), and remove the two resonant capacitors, RC1 and RC2, together with their upper plate. 5. Remove screw S3, followed by screws S4, S5 and S6 (8 mm flat wrench).

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INVERTER – FILTERING CAPACITORS

Job Card DR 022

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ILLUSTRATION 1 CAPACITOR BOX – TOP VIEW (WITHOUT RESONANT CAPACITORS)

S1 C7+

S4 C7

C5

C3

C1+

C1 S5

C1–/C2+

S3 C8+/C7– C8

C6

C2–

C4

C2

S2

S6

DISASSEMBLY

C8–

ILLUSTRATION 2 CAPACITOR BOX – SIDE VIEW

RESONANT CAPACITORS

RC1

RC2 S3 S9, S10

S1

S2

CAPACITOR BOX

S7, S8

6. Remove screws S7 and S8, followed by screws S9 and S10 mounting the capacitor box on the ”Inverter” panel (4 mm Allen wrench). 7. Remove the capacitor box.

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Installation of filtering capacitors 1. To install new filtering capacitors, carry out the above operations, in the reverse sequence (paragraph 5.1, 7. thru 1.). THE SENOGRAPHE DMR IS NOW OPERATIONAL WITH NEW INVERTER FILTERING CAPACITORS.

DISASSEMBLY

5.2

Job Card DR 022

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INVERTER – FILTERING CAPACITORS

Job Card DR 022

DISASSEMBLY

Blank page

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Senographe DMR Purpose:

Job Card DR 023

1 of 4

Version No.: 1

INVERTER – THYRISTORS/DIODES

Date: Jan. 1996 Time: 2 hours

Personnel: 1 field engineer

SECTION 1 SUPPLIES Circuit 300PL1 Inverter board and/or diode modules and/or thyristor modules.

D

Senographe DMR Service Manual.

D

10 mm flat wrench.

D

Flat screwdriver 1/4”.

D

Phillips screwdriver 1/4”.

D

Service Terminal.

DISASSEMBLY

SECTION 2 TOOLS

SECTION 3 SAFETY PRECAUTIONS D

Switch OFF mains power supply.

D

Check residual voltage (inverter supply).

SECTION 4 PREREQUISITES None. SECTION 5 PROCEDURE 5.1

Removal of diode and thyristor modules (see Illustration 1)

CAUTION

It is recommended that thyristor modules be changed in pairs, if possible from the same source (AEG or Marconi).

1. Remove the four generator side panels (see IST 032). 2. Switch OFF the electrical power supply, both in the main cabinet and on the rotary switch in the inverter (pos. O).

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INVERTER – THYRISTORS/DIODES

Job Card DR 023

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ILLUSTRATION 1 INVERTER BOARD 300PL1 – LAYOUT

X14

X13

X15

X16

XJ1

G1

K1

DISASSEMBLY

K1

G1 TP4 X7

THYRISTOR MODULES (LOCATED UNDER PCB)

600VF TP5 X10 0V/600VF

DIODE MODULES (LOCATED UNDER PCB)

X1

TO THERMAL SWITCH

0V/600VR

X5

X11

600VR FROM TR1

X2

X4

X3

HF1

300VR

X9

X6

X12

HF2 X8

3. Using a voltmeter (rating 1000 V DC), check that there is no residual voltage between TP4 and TP5 on board 300PL1 (Inverter). 4. Disconnect the following wires and connectors on 300PL1: XJ1, X11, X12, X8, X6, X9, X3, X4, X2, X5, X1, X10 and X7. 5. Remove the four thyristor module mounting screws, accessible through the PC board. 6. Remove the six mounting screws, for diode modules D1, D2 and D3. 7. Remove the seven nuts which mount board 300PL1 on the ”Radiator” PLATE. 8. If thyristors are being changed, disconnect the gate drive wires, coming from X14 to X16, on board 300PL1.

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INVERTER – THYRISTORS/DIODES

5.2

Job Card DR 023

3 of 4

Installation of diode and thyristor modules 1. To install new diode and thyristor modules, carry out the above operations, in the reverse sequence (8 thru 1).

CAUTION

Functional check 1. Carry out the ”Inverter short circuit” test described in TSG 004, see illustration 5–18. 2. Execute a few exposures in 2–point mode, for example 30 kV/50 mA. THE SENOGRAPHE DMR THYRISTORS/DIODES.

IS

NOW

3–89

OPERATIONAL

WITH

NEW

INVERTER

DISASSEMBLY

5.3

Do not tighten the module mounting screws, on the printed circuit, until after the modules have been correctly mounted on the ”Radiator” plate.

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INVERTER – THYRISTORS/DIODES

Job Card DR 023

DISASSEMBLY

Blank page

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Senographe DMR Purpose:

Job Card DR 024

1 of 2

Version No.: 1

GENERATOR COVERS

Date: Jan. 1996 Time: Not applicable

Personnel: 1 field engineer

SECTION 1 SUPPLIES

SECTION 2 TOOLS DISASSEMBLY

Seno DMR Service Manual. SECTION 3 SAFETY PRECAUTIONS Not applicable. SECTION 4 PREREQUISITES None. SECTION 5 PROCEDURE See Seno DMR Service Manual – IST 035.

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GENERATOR COVERS

Job Card DR 024

DISASSEMBLY

Blank page

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Senographe DMR Purpose:

Job Card DR 025

1 of 4

Version No.: 3

HV AND kV/mA TANK

Date: May, 1997 Time: 2 hours

Personnel: 1 field engineer

SECTION 1 SUPPLIES D

HV tank, equipped kV/mA.

D

HV grease (pn: C333633).

DISASSEMBLY

SECTION 2 TOOLS D

Ammeter.

D

Mammo kV peak meter.

D

8 mm flat wrench.

D

X–ray waveform meter RMI 233 and oscilloscope (see Section 3, below).

SECTION 3 SAFETY PRECAUTIONS D

X–ray emission safety precautions are applicable.

D

If only the kV/mA board is being changed then the HV probe frequency response must be calibrated. This requires the use of tool RMI 233 and an oscilloscope. Not calibrating the HV probe frequency response may result in non–compliance with CDRH standards (see 5.3, below) and will affect the AOP behaviour (wrong breast thickness measurement during the pre–exposure).

SECTION 4 PREREQUISITES None. SECTION 5 PROCEDURE

CAUTION

The HV tank and kV/mA board assembly is factory calibrated. DO NOT ATTEMPT TO ADJUST POTENTIOMETER P1 (HV probe frequency compensation).

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HV AND kV/mA TANK

5.1

Job Card DR 025

2 of 4

Removal and installation of HV and kV/mA tank 1. Switch OFF the DMR electrical power. 2. Remove the generator covers (see IST 032, in Seno DMR service Manual). 3. On the HV tank, tighten completely the vent screw (air bleed screw). 4. On the HV tank, disconnect the following, in the sequence listed: – HV connector, – heating/bias connector GKB, – ground connections (3 wires) (8 mm flat wrench),

DISASSEMBLY

– inverter GKA/1 and GKA/2 (8 mm flat wrench), – HV probe cable: GKC. 5. On the kV/mA board, disconnect XJ2, XJ3 and XJ1. 6. Slacken the HV tank mounting clamp and remove the tank. 7. Install the new HV tank. 8. Reconnect the cables (grease the HV end–piece if necessary) . 9. Loosen by 3 mm the vent screw of the HV tank in order to release pressure while making long exposure. ILLUSTRATION 1 HV AND KV/ mA TANK

VENT SCREW

XJ2 XJ1 XJ3 700–PL1

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HV AND kV/mA TANK

5.2

Job Card DR 025

3 of 4

Adjustment and functional check 1. Carry out the operations described in the following job cards: – IST 016 – Calibration of X–ray tube, mA measurement, – IST 017 – Calibration of kV scale factor. – IST 003 – Calibration of X–ray tube heater current. 2. Execute an X–ray in AEC mode (28 kV, 4 cm plexi) and check that the optical density obtained is normal. THE SENOGRAPHE DMR IS NOW OPERATIONAL WITH THE NEW HV TANK, kV/mA BOARD. Changing the kV/mA board only D

Changing the kV/mA board alone IS NOT RECOMMENDED (see Section 3, above). However, if the change is absolutely necessary, the calibration procedure is given below:

1. Configure the Senographe DMR as follows: – magnification device in position 1.9, – Large focus, – 2–point mode, – 30 kV, 30 mAs. 2. Place the RMI 233 probe on the magnification plate, in the center of the X–ray beam. Connect the probe to an oscilloscope with memory facility – select scan 5 ms/division. 3. Execute an exposure and observe the beginning of the exposure waveform on the oscilloscope. Adjust P1 to obtain the shortest rise time, with no overshoot, as shown in the waveform 1 below:

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DISASSEMBLY

5.3

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HV AND kV/mA TANK

Job Card DR 025

A wrong adjustment will result in wrong radiological thickness measurement during the pre–exposure in AOP mode. When the adjustment is correct a normal exposure with 40 mm of plexiglas and a cassette in AOP mode, and an exposure aborted just after the pre–exposure in the same conditions, should display the same radiological thickness on the technical parameter display.

CAUTION

ILLUSTRATION 2

V

DISASSEMBLY

4 of 4

HV RISETIME

1

CORRECT RESPONSE

t V

UNSATISFACTORY FOR AEC/AOP

2

t V

UNSATISFACTORY FOR AEC/AOP & NON–COMPLIANCE WITH CDRH !

3

t

4. Carry out the operations described in the Job Cards: IST 016 then IST 017 and IST 003.

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Senographe DMR

Job Card DR026

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Version No.: 0 Purpose:

MAGNIFICATION DEVICE

Date: May, 1997

Time: 15 min

Personnel: 1 field engineer

SECTION 1 SUPPLIES None. SECTION 2 TOOLS 2.5 mm Allen wrench. DISASSEMBLY

D

SECTION 3 SAFETY PRECAUTIONS None. SECTION 4 PREREQUISITES None. SECTION 5 ADJUSTMENT OF MAGNIFICATION DEVICE IN ITS LATCHED POSITION See Illustration 1. 1. Insert the plate in the guideway with the teeth engaged (Item 3). 2. Using the 2.5 mm Allen wrench, loosen the M5 Allen screw (Item 2) securing the left side of the guide shaft (Item 1). 3. Keeping the magnification plate in contact with the bearing plate, and with the tooth (Item 3) in its housing, pull the latching handle assembly (Item 1) to bring the tooth into contact with the edge of its housing, and so removing play. 4. Tighten the M5 Allen screw (Item 2) securing the left side of the guide shaft. 5. Check that there is no play in the two magnification positions.

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MAGNIFICATION DEVICE

Job Card DR 026

ILLUSTRATION 1

3

DISASSEMBLY

2

1 1

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CHAPTER 4 – ERROR CODES SECTION 1 ERROR CODE STRUCTURE The structure of the error messages, as displayed on the DMR console (e.g. E55 [text] 161/013), is shown below:

5

a

Error text

5

1

bb

1

ccc

a : type of error

bb: ccc: ddd:

6

0

1

3

ddd

I : Warning without exposure inhibition S : Warning with exposure inhibition E : Fault with exposure inhibition K : Fault generating power cut–off (safety)

message number subassembly ref. (hardware or software) number indicating origin of fault In the above example: E55 indicates an error concerning tube housing angulation and generating an exposure inhibition. 161/013 indicates no reference crossing during movement. E55 is the error code type listed in the Operator Manual. This code is easy to use and communicate, and is considered sufficient for customer use. 161/013 is the ”technical code”, recommended for GE internal communication. The error code listing currently contains almost 500 codes. Around 200 of these codes concern software errors which, by definition, should never occur. If a software error should occur, especially if it occurs several times, please inform Service Engineering, giving as many details as possible. If possible, provide the error codes file, on diskette (see DR 19, para. AUCUN LIEN of the Advance Service Manual). The error code listing, below, only contains codes ccc/ddd, to facilitate technical communication. The TSG (Trouble Shooting Guide) column indicates the reference number in the Trouble Shooting Guide (chapter 6 of the Advance Service Manual), which should obviously be consulted first.

Note:

*** : these 3 stars indicates an explanation at the end of this chapter (section 3) for a possible known root cause.

4–1

ERROR CODES

E

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Abbreviations used: IST: MNT: PM: HTPM: IPM: VRTX:

Installation Maintenance Photomultiplier PM high tension PM current Real time operating system

Where an error message refers to a signal with a ”French signal name”, the corresponding English language signal name is shown between parentheses.

ERROR CODES

It is also recommended that the ”Service Terminal” be used to consult the error codes stored in the generator CPU [screen @] and the gantry CPU [screen @] – (see ASM Chapter 7 – maintenance menus flowchart). This will enable any ”cascade” error codes to be correctly interpreted.

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SECTION 2 ERROR CODE LIST MEANING OF CODE

CODE



Gene CPU software error: VRTX error during init

002/001



Gene CPU software error: reboot by watch_dog_hard or reset button

002/002



Gene CPU software error: reboot by watch_dog_soft

002/003



Gene CPU: reboot after power micro–failure

002/004



Gene CPU software error: bus error

003/000



Gene CPU software error: address error

003/001



Gene CPU software error: format error

003/002



Gene CPU software error: illegal instruction

003/003



Gene CPU software error: privilege violation

003/004



Gene CPU software error: trace error

003/005



Gene CPU software error: emulation line 1010 error

003/006



Gene CPU software error: emulation line 1111 error

003/007



Gene CPU software error: CHK error

003/008



Gene CPU software error: TRAPV error

003/009



Gene interface: reset error



Gene interface: read/write error on timer PTM1

(see Chap. 1 Sect. 3)

004/002



Gene interface: read/write error on timer PTM1

(see Chap. 1 Sect. 3)

004/003



Gene interface: read/write error on timer PTM2

(see Chap. 1 Sect. 3)

004/004



Gene interface: read/write error on timer PTM2

(see Chap. 1 Sect. 3)

004/005



Gene interface: interrupt error on DUART1

(see Chap. 1 Sect. 3)

004/006



Gene interface: PTM1 timer 1 defective

(see Chap. 1 Sect. 3)

004/007



Gene interface: PTM1 timer 2 defective

(see Chap. 1 Sect. 3)

004/008



Gene interface: PTM1 timer 3 defective

(see Chap. 1 Sect. 3)

004/009



Gene interface: PTM2 timer 1 defective

(see Chap. 1 Sect. 3)

004/010



Gene interface: PTM2 timer 2 defective

(see Chap. 1 Sect. 3)

004/011



Gene interface: PTM2 timer 3 defective

(see Chap. 1 Sect. 3)

004/012



Gene interface: interrupt error on PTM1 timer 1

(see Chap. 1 Sect. 3)

004/013



Gene interface: interrupt error on PTM1 timer 2

(see Chap. 1 Sect. 3)

004/014



Gene interface: interrupt error on PTM1 timer 3

(see Chap. 1 Sect. 3)

004/015



Gene interface: interrupt error on PTM2 timer 1

(see Chap. 1 Sect. 3)

004/016



Gene interface: interrupt error on PTM2 timer 2

(see Chap. 1 Sect. 3)

004/017

(see Chap. 1 Sect. 3)

4–3

004/001

ERROR CODES

TSG

GE Medical Systems

Senographe DMR V2

REV 3

asm 2118393–104

ERROR CODES

TSG

MEANING OF CODE

CODE



Gene interface: interrupt error on PTM2 timer 3



Generator: fault at exposure command

006/000



Generator: fault at exposure command

006/001

04

Generator: signal kV_Inf_5 (Less_than_5kV) not rising

006/002

04

Generator: Signal En_Pose (Exposure_On) not rising

006/003

04

Generator: fatal security triggered during exposure

006/004

04

Generator: fatal security triggered at end of exposure or signal En_Pose (Exposure_On) stays ’high’

006/005

04

Generator: signal Secu_Rattrap (No_Fatal_Security) stays ’high’ after ’arcing recovery’

006/011

19

Gene init tests: one fatal security input 0; xxx identifies input. Access generator error log display for full error decoding.

007/xxx



Focus bias software error: unknown command

011/001



Focus bias software error: unknown task status

011/002

06

Focus bias: signal Pres_Polar (Bias_Presence) ’high’ in standby status

012/001

06

Focus bias: signal Pres_Polar (Bias_Presence) stays ’low’ when bias generation starts

012/002

06

Focus bias: signal Pres_Polar (Bias_Presence) goes ’low’ after stabilization

012/003

06

Focus bias: signal Pres_Polar (Bias_Presence) stays ’high’ after bias generation stopped

012/004



Anode starter software error: unknown command

016/001



Anode starter software error: unknown task status

016/002

05

Anode starter: signal Pres_Rotation (Rotation_Presence) ’high’ in standby status

017/001

05

Anode starter: signal Pres_Rotation (Rotation_Presence) not rising during acceleration to 9000 rpm

017/002

05

Anode starter: signal Pres_Rotation (Rotation_Presence) not rising during acceleration to 6000 rpm

017/003

05

Anode starter: signal Pres_Rotation (Rotation_Presence) goes ’low’ during rotation at 9000 rpm

017/004

05

Anode starter: signal Pres_Rotation (Rotation_Presence) goes ’low’ during rotation at 6000 rpm

017/005

05

Anode starter: signal Pres_Rotation (Rotation_Presence) goes ’low’ during rotation (speed < 9000 rpm)

017/006

05

Anode starter: signal Pres_Rotation (Rotation_Presence) goes ’low’ during rotation (speed < 6000 rpm)

017/007

05

Anode starter: signal Pres_Rotation (Rotation_Presence) stays ’high’ during 9000 rpm braking

017/008

05

Anode starter: signal Pres_Rotation (Rotation_Presence) stays ’high’ during 6000 rpm braking

017/009

05

Anode starter: signal Pres_Rotation (Rotation_Presence) stays ’high’ during rotor failure

017/010

05

Anode starter: signal Pres_Rotation (Rotation_Presence) stays ’low’ during rotation

017/011

4–4

(see Chap. 1 Sect. 3)

004/018

GE Medical Systems

Senographe DMR V2 asm 2118393–104

TSG

MEANING OF CODE

CODE



Heater software error: unknown command

021/001



Heater software error: unknown task status

021/002



Heater software error: Heater scaling parameters (ICH) or heater values are not valid

021/003

03

Heater track 1: signal Pres_Chauf (Heater_Presence) ’high’ in standby status

022/001

03

Heater track 1: signal Pres_Chauf (Heater_Presence) stays ’low’ when heater started

022/002

03

Heater track 1: signal Pres_Chauf (Heater_Presence) goes ’low’ during pre–heater phase

022/003

03

Heater track 1: signal Pres_Chauf (Heater_Presence) goes ’low’ during 1st trigger

022/004

03

Heater track 1: signal Pres_Chauf (Heater_Presence) goes ’low’ during exposure

022/005

18

Heater track 1: mA value not significant

022/006

03

Heater track 1: signal Pres_Chauf (Heater_Presence) goes ’low’ after exposure

022/007

03

Heater track 1: signal Pres_Chauf (Heater_Presence) stays ’high’ when heater stopped

022/008

03

Heater track 2: signal Pres_Chauf (Heater_Presence) ’high’ in standby status

023/001

03

Heater track 2: signal Pres_Chauf (Heater_Presence) stays ’low’ when heater started

023/002

03

Heater track 2: signal Pres_Chauf (Heater_Presence) goes ’low’ during pre–heater phase

023/003

03

Heater track 2: signal Pres_Chauf (Heater_Presence) goes ’low’ during 1st trigger

023/004

03

Heater track 2: signal Pres_Chauf (Heater_Presence) goes ’low’ during exposure

023/005

03

Heater track 2: mA value not significant

023/006

03

Heater track 2: signal Pres_Chauf (Heater_Presence) ’low’ after exposure

023/007

03

Heater track 2: signal Pres_Chauf (Heater_Presence) stays ’high’ when heater stopped

023/008



Grid sync software error: ACQ_NTR or ACQ_OVR received or unknown reply when starting

026/001



Grid sync software error: ACQ_NTR or ACQ_OVR received or unknown reply when stopping

026/002



Grid sync software error: unknown command

026/003



Grid sync software error: unknown task status

026/004

14, 17

Grid sync: signal Synchro_Bras (Synchro_Arm) ’high’ in standby status

027/001

14

Grid sync: grid start signal not received or grid fault detected

027/002

17

Grid sync: signal Synchro_Bras (Synchro_Arm) ’low’ after grid start

027/003

14

Grid sync: grid stop signal not received or grid fault detected

027/004



Generator: delay task software error: unknown command

031/001



Generator: delay task software error: unknown task status

031/002



HTPM/IPM software error: ACQ_NTR or ACQ_OVR received or unknown reply

036/001



HTPM/IPM software error: ACQ_NTR or ACQ_OVR received or unknown reply

036/002



HTPM/IPM software error: ACQ_NTR or ACQ_OVR received or unknown reply

036/003

4–5

ERROR CODES

REV 3

GE Medical Systems

Senographe DMR V2

REV 3

asm 2118393–104

ERROR CODES

TSG

MEANING OF CODE

CODE



HTPM/IPM software error: ACQ_NTR or ACQ_OVR received or unknown reply

036/004



HTPM/IPM software error: ACQ_NTR or ACQ_OVR received or unknown reply

036/005



HTPM/IPM software error: unknown command

036/006



HTPM/IPM software error: unwanted command

036/007



HTPM/IPM software error: unknown task status

036/008

02

HTPM/IPM: HTPM reference not transmitted or HTPM fault

037/001

02

HTPM/IPM: IPM measurement request not transmitted or switch fault

037/002

02

HTPM/IPM: offset value outside tolerance

037/003

02

HTPM/IPM: HTPM measurement request not transmitted or switch fault

037/004

02

HTPM/IPM: invalid HTPM value (valid range = reference

037/005

02

HTPM/IPM: IPM measurement request not transmitted after HTPM measurement or switch fault

037/006

02

HTPM/IPM: HTPM reference not transmitted when stopped or HTPM fault

037/007



Gene thermal protection software: VRTX error

041/001



Gene thermal protection software: VRTX error

041/002



Gene thermal protection software: VRTX error

041/003



Gene thermal protection software: VRTX error

041/004



Gene thermal protection software: unknown anode starter status

041/005



Gene thermal protection software: VRTX error

041/006



Gantry thermal protection software: VRTX error

046/001



Filter wheel software error: ACQ_NTR or ACQ_OVR received or unknown reply

051/001



Filter wheel software error: unknown command

051/002



Filter wheel software error: unknown task status

051/003

12

Filter wheel: filter change request not transmitted or filter fault

052/001



Focus software error: ACQ_NTR or ACQ_OVR received or unknown reply

056/001



Focus software error: unknown command

056/002



Focus software error: unknown task status

056/003

03

Focus: focus change request not transmitted or focus fault

057/001



Gene to gantry communication driver: no reply from gantry after 2 attempts

061/000



Gene to control panel communication driver: no reply from control panel after 2 attempts

062/000



Gene init tests: no gantry status feedback after 10 requests

063/006



Gene date/time: access timeout during dater init

066/000



Gene date/time: access timeout during read sequence

066/001



Gene date/time: access timeout during write sequence

066/002

4–6

20% )

GE Medical Systems

Senographe DMR V2 asm 2118393–104

TSG

MEANING OF CODE

CODE



Gene date/time: access timeout during time write sequence

066/003



Generator: Zero divide

067/000



Generator: floating point calculation error. xxx is VRTX task number

068/xxx



Generator: checksum error on battery saved memory

071/081

01

Generator: timeout on signal Alim_Puis_OK (Inv_Supply_OK) (going ’low’ or ’high’)

071/082



Generator: error reading ’kV law table’ in 0 pt technique (AOP)

071/083



Exposure software error: ACQ_NTR or ACQ_OVR received at start of 1st trigger

072/001



Exposure software error: ACQ_NTR or ACQ_OVR received at end of 1st trigger

072/003



Exposure software error: unknown origin of aborted exposure

072/004



Exposure software error: aborted by PM in 2 pt technique

072/005



Exposure software error: unknown exposure technique

072/006



Exposure software error: unstable system task detected

072/007



Exposure software error: unknown task status

072/008



Exposure software error: 0 pt or 1 pt exposure and gantry absent

072/009



Gene software error (IST, standby): parameter display problem

073/001



Gene software error (IST, standby): unknown tube type

073/002



Gene software error (IST, standby): alpha=0.0 when calculating value P_NDac_HTPM

073/003



Gene software error (IST, standby): incorrect thickness for correlation calculation

073/004



Gene software error (IST, standby): bias calibration task problem

073/005



Gene software error (IST, standby): heater scale calibration task problem

073/006



Gene software error (IST, standby): HV/DAC calibration task problem

073/007



Gene software error (IST, standby): FREQ/HV calibration task problem

073/008



Gene software error (IST, standby): PM calibration task problem

073/009



Gene software error (IST, standby): PM calibration task problem

073/010



Gene software error (IST, standby): PM calibration task problem

073/011



Gene software error (IST, standby): PM calibration task problem

073/012



Gene software error (IST, standby): gantry connection task problem

073/013



Gene software error (IST, standby): gantry connection fault

073/014



Gene software error (IST, standby): gantry connection fault

073/015



Gene software error (IST, standby): gantry connection fault

073/016



Gene software error (IST, standby): mA measurement calibration problem

073/017



Gene software error (IST, exposure): unknown exposure end

074/001



Gene software error (IST, exposure): unknown gantry reply

074/002



Gene software error (IST, exposure): unknown gantry reply

074/003

4–7

ERROR CODES

REV 3

GE Medical Systems

Senographe DMR V2

REV 3

asm 2118393–104

ERROR CODES

TSG

MEANING OF CODE

CODE



Gene software error (IST, exposure): unknown exposure status

074/004



Gene software error (MNT): anode starter speed impossible

075/010



Gene software error (MNT): anode starter: abnormal test task status

075/011



Gene software error (MNT): heater: impossible track

075/020



Gene software error (MNT): heater: abnormal test task status

075/021



Gene software error (MNT): heater: abnormal test task status

075/022



Gene software error (MNT): bias: abnormal test task status

075/030



Gene software error (MNT): HV test: abnormal test task status

075/040



Gene software error (MNT): gate test: abnormal test task status

075/041



Gene software error (MNT): inverter test: abnormal test task status

075/042



Gene software error (MNT): mA value: abnormal test task status

075/050



Gene software error (MNT): mA measurement: abnormal test task status

075/051



Gene software error (MNT): grid sync: abnormal test task status

075/060



Gene software error (MNT): PM test: abnormal test task status

075/070



Gene software error (MNT): PM test: abnormal test task status

075/071



Gene software error (MNT): PM test: measurement timeout

075/072



Gene software error (MNT): error codes: display problem

075/090



Gene software error (MNT): error codes: display problem

075/091



Gene software error (MNT): error codes: display problem

075/092



Gene software error (MNT): error codes: display problem

075/093



Gene software error (MNT): transfer: frame code error

075/100



Gene software error (MNT): transfer: abnormal transfer task (save) status

075/101



Gene software error (MNT): transfer: abnormal transfer task (save) status

075/102



Gene software error (MNT): transfer: abnormal state transfer task (load) status

075/103



Gene software error (MNT): transfer: abnormal state transfer task (load) status

075/104



Gene software error (MNT): transfer: unknown frame

075/105



Gene software error (MNT): transfer: end of loading error

075/106



Gene software error (MNT): transfer: abnormal transfer task (protocol) status

075/107



Gene init tests software error: timeout on system task

078/002



Gene init tests software error: defective function will self–identify

078/003



Gene init tests software error: defective function will self–identify

078/004



Gene init tests software error: defective function will self–identify

078/005



Gene init tests software error: error following VRTX request

078/128

04

Exposure aborted: timeout

079/001

4–8

GE Medical Systems

Senographe DMR V2

REV 3

asm 2118393–104

MEANING OF CODE

CODE

03

Exposure aborted: heater fault ***

079/002

05

Exposure aborted: anode starter fault

079/003

01

Exposure aborted: power fault

079/004



Exposure aborted: generator fault

079/005



Exposure: no gantry acknowledgement (at start of 1st trigger) or gantry fault

079/006



Gantry fault detected before start of exposure

079/008



Exposure: no sync signal from gantry to start exposure

079/009



Exposure aborted by mA meter (0 pt or 1 pt technique)

079/010



Exposure: no gantry acknowledgement (at end of 1st trigger) or gantry fault

079/011



Gene (IST, exposure): heater fault

080/001



Gene (IST, exposure): anode starter fault

080/002



Gene (IST, exposure): power failure

080/003



Gene (IST, exposure): interface fault

080/004



Gene (IST, exposure): no gantry reply – timeout after 1 second

080/005



Gene (IST, exposure): gantry fault

080/006



Gene (IST, exposure): no gantry reply to exposure command

080/007



Gene (IST, exposure): no grid sync feedback after timeout

080/008



Gene: ’Endurance’ error code

082/000



Gene: ’Endurance’ error code

082/001



Gene: ’Endurance’ error code

082/010



Gene: ’Endurance’ error code

082/020



Gene: ’Endurance’ error code

082/030



Gene: ’Endurance’ error code

082/040



Generator: PROM checksum error

090/000



Gantry software error: VRTX error during init

100/001



Gantry interface: Reset error

(see Chap. 1 Sect. 3)

101/001



Gantry interface: read/write error on timer PTM1

(see Chap. 1 Sect. 3)

101/002



Gantry interface: read/write error on timer PTM1

(see Chap. 1 Sect. 3)

101/003



Gantry interface: read/write error on timer PTM2

(see Chap. 1 Sect. 3)

101/004



Gantry interface: read/write error on timer PTM2

(see Chap. 1 Sect. 3)

101/005



Gantry interface: interrupt error on DUART1

(see Chap. 1 Sect. 3)

101/006



Gantry interface: PTM1 timer 1 defective

(see Chap. 1 Sect. 3)

101/007



Gantry interface: PTM1 timer 2 defective

(see Chap. 1 Sect. 3)

101/008



Gantry interface: PTM1 timer 3 defective

(see Chap. 1 Sect. 3)

101/009

4–9

ERROR CODES

TSG

GE Medical Systems

Senographe DMR V2

REV 3

asm 2118393–104

ERROR CODES

TSG

MEANING OF CODE

CODE



Gantry interface: PTM2 timer 1 defective

(see Chap. 1 Sect. 3)

101/010



Gantry interface: PTM2 timer 2 defective

(see Chap. 1 Sect. 3)

101/011



Gantry interface: PTM2 timer 3 defective

(see Chap. 1 Sect. 3)

101/012



Gantry interface: interrupt error on PTM1 timer 1

(see Chap. 1 Sect. 3)

101/013



Gantry interface: interrupt error on PTM1 timer 2

(see Chap. 1 Sect. 3)

101/014



Gantry interface: interrupt error on PTM1 timer 3

(see Chap. 1 Sect. 3)

101/015



Gantry interface: interrupt error on PTM2 timer 1

(see Chap. 1 Sect. 3)

101/016



Gantry interface: interrupt error on PTM2 timer 2

(see Chap. 1 Sect. 3)

101/017



Gantry interface: interrupt error on PTM2 timer 3

(see Chap. 1 Sect. 3)

101/018



Gantry interface: PROM checksum error

101/020



Gantry interface: unexpected interrupt received (level 2)

101/023



Gantry software error: unknown origin of task call

105/000



Gantry software error: boolean expected

105/001



Gantry software error: unknown generator grid request

105/002



Gantry software error: unknown generator request for HTPM/IPM switch

105/003



Gantry software error: unknown 1st trigger status

105/004



Gantry software error: unknown language choice requested by generator

105/005



Gantry software error: unknown generator command

105/006



Gantry software error: unknown VRTX error code

105/009



Gantry software error: unknown acknowledgement (light centering)

105/016



Gantry software error: unknown task command (light centering)

105/017



Gantry software error: unknown acknowledgement (compression)

105/020



Gantry software error: unknown task command (compression)

105/021



Gantry software error: unknown compression pedal status

105/023



Gantry software error: unknown acknowledgement (lateral collimator)

105/026



Gantry software error: unknown task command (lateral collimator)

105/027



Gantry software error: unknown acknowledgement (rear collimator)

105/030



Gantry software error: unknown task command (rear collimator)

105/031



Gantry software error: unknown acknowledgement (filter wheel)

105/034



Gantry software error: unknown task command (filter wheel)

105/035



Gantry software error: unknown acknowledgement (tube angulation)

105/038



Gantry software error: unknown task command (tube angulation)

105/039



Gantry software error: unknown task command (format)

105/046



Gantry software error: unknown format

105/048

4–10

GE Medical Systems

Senographe DMR V2 asm 2118393–104

TSG

MEANING OF CODE

CODE



Gantry software error: unknown acknowledgement (column up/down)

105/049



Gantry software error: unknown task command (column up/down)

105/050



Gantry software error: unknown column command button status code

105/051



Gantry software error: unknown acknowledgement (arm rotation)

105/052



Gantry software error: unknown task command (compression arm rotation)

105/053



Gantry software error: unknown status code of compression arm rotation control button

105/054



Gantry software error: unknown acknowledgement (tube arm rotation)

105/055



Gantry software error: unknown task command (tube arm rotation)

105/056



Gantry software error: unknown status code of tube arm rotation control button

105/057



Gantry software error: unknown acknowledgement (grid)

105/063



Gantry software error: unknown event (grid)

105/065



Gantry software error: unknown acknowledgement (power calculation)

105/066



Gantry software error: unknown event (power calculation)

105/067



Gantry software error: unknown tube type

105/068



Gantry software error: unknown focus change code

105/069



Gantry software error: unknown filter code requested by generator

105/070



Gantry software error: unknown code for ’Exposure’/’No Exposure’ status management

105/071



Gantry software error: unknown exposure end code

105/072



Gantry software error: unknown ’Endurance’ code

105/073



Gantry software error: unknown ’Endurance’ event

105/074



Gantry/tube housing type configuration incompatibility (angulation/angulation)

105/080



Gantry/tube housing type configuration incompatibility (angulation/focus)

105/081



Gantry software error: column: unknown task return

106/002



Gantry software error: column: unknown task status

106/003



Gantry software error: column: unknown task status

106/004



Gantry software error: column: unknown task status

106/005



Gantry software error: column: unknown task status

106/006



Gantry software error: column: unknown order transmitted to task

106/007



Gantry software error: compression: too long between task calls

107/001



Gantry software error: compression: unknown task return

107/002



Gantry software error: compression: unknown task status

107/003



Gantry software error: compression: unknown order transmitted to task

107/004



Gantry software error: lateral collimator: positioning timeout

108/001



Gantry software error: lateral collimator: unknown task return

108/002

4–11

ERROR CODES

REV 3

GE Medical Systems

Senographe DMR V2

REV 3

asm 2118393–104

ERROR CODES

TSG

MEANING OF CODE

CODE



Gantry software error: lateral collimator: unknown task status

108/003



Gantry software error: lateral collimator: unknown task status

108/004



Gantry software error: lateral collimator: unknown task status

108/005



Gantry software error: lateral collimator: unknown order transmitted to task

108/006



Gantry software error: lateral collimator: unknown order transmitted to task

108/007



Gantry software error: lateral collimator: position reference value is outside tolerance

108/008



Gantry software error: rear collimator: positioning timeout

109/001



Gantry software error: rear collimator: unknown task return

109/002



Gantry software error: rear collimator: unknown task status

109/003



Gantry software error: rear collimator: unknown task status

109/004



Gantry software error: rear collimator: unknown task status

109/005



Gantry software error: rear collimator: unknown order transmitted to task

109/006



Gantry software error: rear collimator: unknown order transmitted to task

109/007



Gantry software error: rear collimator: position reference value is outside tolerance

109/008



Gantry software error: tube angulation: unknown task status

111/002



Gantry software error: tube angulation: unknown task return

111/003



Gantry software error: tube angulation: unknown task status

111/004



Gantry software error: tube angulation: unknown task status

111/005



Gantry software error: tube angulation: unknown order transmitted to task

111/006



Gantry software error: tube angulation: unknown order transmitted to task

111/007



Gantry software error: tube angulation: position reference value is outside tolerance

111/008



Gantry software error: tube angulation: task triggered by timeout

111/017



Gantry software error: filter wheel: unknown task return

112/000



Gantry software error: filter wheel: unknown task status

112/001



Gantry software error: filter wheel: unknown task status

112/002



Gantry software error: filter wheel: unknown task status

112/003



Gantry software error: filter wheel:

112/004



Gantry software error: filter wheel: unknown order transmitted to task

112/005



Gantry software error: light centering: unknown order transmitted to task

114/000



Gantry software error: unknown set–up message

117/000



Gantry set–up access: generator end of exposure timeout

117/002



Gantry set–up access: communication sync problem at set–up access

117/003



Gantry software error: grid: task triggered by timeout (calibration time too long)

118/000



Gantry software error: grid: unknown task return

118/001

4–12

GE Medical Systems

Senographe DMR V2 asm 2118393–104

TSG

MEANING OF CODE

CODE



Gantry software error: grid: unknown task status

118/002



Gantry software error: grid: unknown task status

118/003



Gantry software error: grid: unknown task status

118/004



Gantry software error: grid: unknown order transmitted to task

118/005



Gantry software error: grid: unknown order transmitted to task

118/006

14

Grid movement: overcurrent detected

118/007

14

Grid movement: grid calibration time too long

118/008

14

Grid movement: overcurrent detected

118/009

14

Grid movement: invalid offset

118/010

14

Grid movement: invalid gain

118/011

14

Grid movement: limit of travel not found

118/012



Gantry software error: arm lock: unknown task return

120/000



Gantry software error: arm lock: unknown task status

120/001



Gantry software error: arm lock: unknown task status

120/002



Gantry software error: arm lock: unknown order transmitted to task

120/003



Gantry software error: rot. brake: unknown order transmitted to task

121/000



Gantry software error: rot. brake: unknown task status

121/001



Gantry software error: rot. brake: unknown task status

121/002



Gantry software error: rot. brake: unknown task return

121/003



Gantry software error: rot. brake: unknown order transmitted to task

121/004



Gantry software error: Reset triggered by Watch_dog_soft

122/007



Gantry software error: grid sensor Presence_Trame (Grid_Presence) not ’high’ or ’low’

122/013



Gantry software error: tube housing thermal contact not ’high’ or ’low’

122/014



Gantry: checksum error on battery saved memory

151/000



Gantry interface: unexpected interrupt received (level 0)

151/021



Gantry interface: unexpected interrupt received (level 1)

151/022



Gantry ’Endurance’ error code: synchronisation

153/075



Gantry ’Endurance’ error code: column

153/076



Gantry ’Endurance’ error code: compression

153/077



Gantry ’Endurance’ error code: compression arm rotation

153/078



Gantry ’Endurance’ error code: tube housing arm rotation

153/079



Gantry ’Endurance’ error code: lateral collimator

153/080



Gantry ’Endurance’ error code: rear collimator

153/081



Gantry ’Endurance’ error code: light centering device

153/082

4–13

ERROR CODES

REV 3

GE Medical Systems

Senographe DMR V2

REV 3

asm 2118393–104

ERROR CODES

TSG

MEANING OF CODE

CODE



Gantry ’Endurance’ error code: filter

153/083



Gantry ’Endurance’ error code: grid movement

153/084



Gantry ’Endurance’ error code: tube housing angulation

153/085



Gantry ’Endurance’ error code: other function

153/086



Tube housing type/gantry configuration incompatibility (focus/angulation)

155/082



Tube housing type/gantry configuration incompatibility (focus/angulation)

155/083

08

Column up/down: Both end of travel sensors are closed

156/008

08

Column up/down: is locked in both directions (from speed measurement)

156/009

08

Column up/down: signal Pres_Log_Asc (Column_Soft_Pres) too long in ’low’ status

156/010

08

Column up/down: signal Pres_Log_Asc (Column_Soft_Pres) too long in ’low’ status

156/011

08

Column up/down: signal Pres_Log_Asc (Column_Soft_Pres) too long in ’high’ status

156/012

08

Column up/down: signals Asc_Inactif & R_On_Asc (Column_Power_Inactive & On_Column_Return) both ’high’

156/013

08

Column up/down: Pres_Log_Asc*Pres_Oper_Asc*On_Asc (Column_Soft_Pres*Column_Operator_Pres*On_Column) = 1 & R_On_Asc (On_Column_Return) = 0

156/014

08

Column up/down: Pres_Log_Asc*Pres_Oper_Asc*On_Asc (Column_Soft_Pres*Column_Operator_Pres*On_Column) = 0 & R_On_Asc (On_Column_Return) = 0 & Asc_Inactif (Column_Power_Inactive) = 1

156/015

08

Power shutdown: uncontrolled movement risk (column);Asc_Inactif & R_On_Asc (Column_Power_Inactive & On_Column_Return) both ’low’

156/016

08

Power shutdown: uncontrolled movement risk (column);Asc_Inactif (Column_Power_Inactive) ’low’ & column defective

156/017

08

Power shutdown: uncontrolled movement risk (column); signal Asc_Inactif (Column_Power_Inactive) ’high’ during init

156/018

08

Column up/down: signal R_On_Asc (On_Column_Return) ’high’ during init

156/019

08

Column up/down: direction of movement is opposite to the desired direction

156/020

08

Column up/down: ’up’ end of travel sensor is defective

156/021

08

Column up/down: ’down’ end of travel sensor is defective

156/022

08

Power shutdown: uncontrolled movement risk (column); R_On_Asc (On_Column_Return) ’high’ without legal command

156/023

08

Column up/down: column is driven up but measured speed = 0 cm/s

156/024

08

Column up/down: column is driven down but measured speed = 0 cm/s

156/025

08

Column up/down: emergency stop produced if movement continues more than 500 mS after command release

156/027

10

Compression: motor slipping during reference search ***

157/005

10

Compression: abnormal immobility of paddle ***

157/006

10

Compression: loss of steps detected at reference crossing ***

157/007

4–14

GE Medical Systems

Senographe DMR V2 asm 2118393–104

TSG

MEANING OF CODE

CODE

10

Compression: abnormal step generation detected (during init)

157/008

10

Compression: signal Valid_Comp (Comp_Valid) cannot inhibit paddle movement (during init)

157/009

10

Compression: counter used by force sensor no longer incremented ***

157/010

10

Compression: position sensor closed too long during compression

157/011

10

Compression: no reference crossing during decompression ***

157/012

10

Compression: signal Pres_Oper (Operator_Presence) cannot inhibit paddle movement (during init)

157/013

10

Compression: signal Pres_Ajust (Comp_Adjust) too long in ’low’ status

157/014

10

Compression: signal Pres_Ajust (Comp_Adjust) too long in ’high’ status

157/015

10

Compression: signal Pres_Log_Comp (Comp_Soft_Pres) cannot inhibit paddle movement (during init)

157/016

10

Compression: signal Pres_Log_Comp (Comp_Soft_Pres) too long in ’low’ status

157/017

10

Compression: signal Pres_Log_Comp (Comp_Soft_Pres) too long in ’high’ status

157/018

10

Compression: power supply problem (signal Alim_OK (Power_Supply_Active))

157/020

10

Compression: phase1 & phase2 cannot be ’low’ at the same time (during init)

157/021

10

Compression: signal Pres_Log_Comp (Comp_Soft_Pres) ’high’ (during init)

157/022

10

Compression: slipping during decompression movement ***

157/023

11

Lateral collimator motor: loss of steps detected at reference crossing

158/009

11

Lateral collimator motor: loss of steps detected at reference crossing

158/010

11

Lateral collimator motor: loss of steps detected at reference crossing

158/011

11

Lateral collimator motor: loss of steps detected at reference crossing

158/012

11

Lateral collimator: no reference crossing during movement

158/013

11

Lateral collimator: no reference crossing during movement

158/014

11

Lateral collimator: no reference crossing during movement

158/015

11

Lateral collimator: no reference crossing during movement

158/016

11

Lateral collimator: optical sensor detection problem

158/017

11

Lateral collimator: optical sensor detection problem

158/018

11

Lateral collimator: slipping during collimator movement ***

158/019

11

Rear collimator motor: loss of steps detected at reference crossing

159/009

11

Rear collimator motor: loss of steps detected at reference crossing

159/010

11

Rear collimator motor: loss of steps detected at reference crossing

159/011

11

Rear collimator motor: loss of steps detected at reference crossing

159/012

11

Rear collimator: no reference crossing during movement

159/013

11

Rear collimator: no reference crossing during movement

159/014

4–15

ERROR CODES

REV 3

GE Medical Systems

Senographe DMR V2

REV 3

asm 2118393–104

ERROR CODES

TSG

MEANING OF CODE

CODE

11

Rear collimator: no reference crossing during movement

159/015

11

Rear collimator: no reference crossing during movement

159/016

11

Rear collimator: optical sensor detection problem

159/017

11

Rear collimator: optical sensor detection problem

159/018

11

Rear collimator: slipping during collimator movement ***

159/019

11

Front collimator motor: loss of steps detected at reference crossing

160/009

11

Front collimator motor: loss of steps detected at reference crossing

160/010

11

Front collimator motor: loss of steps detected at reference crossing

160/011

11

Front collimator motor: loss of steps detected at reference crossing

160/012

11

Front collimator: no reference crossing during movement

160/013

11

Front collimator: no reference crossing during movement

160/014

11

Front collimator: no reference crossing during movement

160/015

11

Front collimator: no reference crossing during movement

160/016

11

Front collimator: optical sensor detection problem

160/017

11

Front collimator: optical sensor detection problem

160/018

11

Front collimator: slipping during collimator movement ***

160/019

07

Tube housing angulation: no reference crossing during movement

161/000

07

Tube housing angulation: no reference crossing during movement

161/001

07

Tube housing angulation: loss of steps detected at reference crossing

161/009

07

Tube housing angulation: loss of steps detected at reference crossing

161/010

07

Tube housing angulation: loss of steps detected at reference crossing

161/011

07

Tube housing angulation: loss of steps detected at reference crossing

161/012

07

Tube housing angulation: no reference crossing during movement

161/013

07

Tube housing angulation: no reference crossing during movement

161/014

07

Tube housing angulation: no reference crossing during movement

161/015

07

Tube housing angulation: no reference crossing during movement

161/016

12

Filter wheel: step number error between two references

162/006

12

Filter wheel: step number error between two references

162/007

12

Filter wheel: step number error between two references

162/008

12

Filter wheel: step number error between two references

162/009

12

Filter wheel: step number error between two references

162/010

12

Filter wheel: no reference crossing during rotation

162/011

12

Filter wheel: in standby, wheel moved from stable position

162/012

09

Light centering device: signal Centreur_OK (Light_Centering_OK) too long in ’low’ status

164/001

4–16

GE Medical Systems

Senographe DMR V2 asm 2118393–104

TSG

MEANING OF CODE

CODE

14

Grid movement: power supply problem (signal Alim_OK (Power_Supply_Active))

168/020

15

Inter–arm lock: signal Pres_Log_Ver (Lock_Soft_Pres) too long in ’low’ status

170/005

15

Inter–arm lock: signal Pres_Log_Ver (Lock_Soft_Pres) too long in ’high’ status

170/006

15

Power shutdown: uncontrolled movement risk (arm lock); Eta_Verrou_Off (Lock_Power_Inactive) ’low’ during init

170/007

15

Power shutdown: uncontrolled movement risk (arm lock); Eta_Verrou_Off & R_On_Verrou (Lock_Power_Inactive & On_Lock_Return) both ’low’

170/008

15

Inter–arm lock: signals Eta_Verrou_Off & R_On_Verrou (Lock_Power_Inactive & On_Lock_Return) both in ’high’ status

170/009

15

Inter–arm lock: R_On_Verrou (On_Lock_Return) = 0 & Pres_Log_Ver*Pres_Oper_Ver*On_Verrou (Lock_Soft_Pres*Lock_Oper_Pres*On_Lock) = 1

170/010

15

Inter–arm lock: signal R_On_Verrou (On_Lock_Return) ’high’ without legal command

170/011

15

Inter–arm lock: signal R_On_Verrou (On_Lock_Return) ’high’ during init

170/012

15

Power shutdown: uncontrolled movement risk (arm lock); R_On_Verrou (On_Lock_Return) ’high’ without legal command

170/013

13

Arm rot. brake: signal Pres_Log_Frein_Rot (Rot_Brake_Soft_Pres) from compression arm too long in ’low’ status

171/005

13

Arm rot. brake: signal Pres_Log_Frein_Rot (Rot_Brake_Soft_Pres) from compression arm too long in ’high’ status

171/006

13

Arm rot. brake: signal R_On_Frein (On_Brake_Return) ’high’, but signal Eta_Rot_Off (Rotat_Power_Inactive) ’low’

171/007

13

Arm rot. brake: Pres_Log_Frein_Rot*Pres_Oper*On_Frein_Rot (Rot_Brake_Soft_Pres*Operator_Present*On_Rotation_Brake) = 1 & R_On_Frein_Rot (On_Rotation_Brake_Return) = 0

171/008

13

Arm rot. brake: signal R_On_Frein_Rot (On_Rotation_Brake_Return) ’high’ without legal command

171/009

13

Power shutdown: uncontrolled movement risk (arm brake); Eta_Rot_Off (Rotat_Power_Inactive) & R_On_Frein_Rot (On_Rotation_Brake_Return) are ’low’

171/010

13

Power shutdown: uncontrolled movement risk (arm brake); Eta_Rot_Off (Rotat_Power_Inactive) ’low’ & comp. arm defective

171/011

13

Power shutdown: uncontrolled movement risk (arm brake); Eta_Rot_Off (Rotat_Power_Inactive) ’low’ during init

171/012

13

Arm rot. brake: signal R_On_Frein_Rot (On_Rotation_Brake_Return) ’high’ during init

171/013

13

Power shutdown: uncontrolled movement risk (arm brake); R_On_Frein_Rot (On_Rotation_Brake_Return) ’high’ without legal command

171/014

17

Magnification sensor: unknown magnification code

172/003



Gantry interface: arm lock temperature calculation problem

172/004



Gantry interface: Bouclage_OK (Loops_OK) signal ’low’ during init

172/005



Power failure due to CPU reset ***

172/006



Gantry interface: date write error

172/007

4–17

ERROR CODES

REV 3

GE Medical Systems

Senographe DMR V2

REV 3

asm 2118393–104

ERROR CODES

TSG

MEANING OF CODE

CODE



Gantry interface: time write error

172/008



Button interlock: signal Presence_Operateur (Operator_Pres) too long in ’high’ status

172/009



Button interlock: signal Presence_Operateur (Operator_Pres) too long in ’low’ status

172/010

17

SID sensor: unknown SID code

172/011

17

Arm angulation sensor: unknown angulation code

172/012



Gantry interface: date/time function read error

172/014

08

Signal On_Asc (On_Column) ’high’ but Bouclage_OK (Loops_OK) still ’low’

172/015

09

Signal On_Centreur (On_Light_Centering) ’high’ but Bouclage_OK (Loops_OK) still ’low’

172/016

10

Signal On_Comp ’high’ but Bouclage_OK (Loops_OK) still ’low’

172/017

13

Signal On_Frein (On_Rotation_Brake) ’high’ but Bouclage_OK (Loops_OK) still ’low’

172/018

15

Signal On_Verrou (On_Lock) (Arm lock) ’high’ but Bouclage_OK (Loops_OK) still ’low’

172/019

14

Signal On_Trame (On_Grid) ’high’ but Bouclage_OK (Loops_OK) still ’low’

172/020

11

Signal Mot_Diaph_L_1 (Lat_Diaph_Motor_1) ’high’ but Bouclage_OK (Loops_OK) still ’low’

172/021

11

Signal Mot_Diaph_L_2 (Lat_Diaph_Motor_2) ’high’ but Bouclage_OK (Loops_OK) still ’low’

172/022

11

Signal Mot_Diaph_A_1 (Rear_Diaph_Motor_1) ’high’ but Bouclage_OK (Loops_OK) still ’low’

172/023

11

Signal Mot_Diaph_A_2 (Rear_Diaph_Motor_2) ’high’ but Bouclage_OK (Loops_OK) still ’low’

172/024



Signal Mot_Gaine_1 (Housing_Motor_1) ’high’ but Bouclage_OK (Loops_OK) still ’low’

172/025



Signal Mot_Gaine_2 (Housing_Motor_2) ’high’ but Bouclage_OK (Loops_OK) still ’low’

172/026

12

Signal Mot_Filtre_1 (Filter_Motor_1) ’high’ but Bouclage_OK (Loops_OK) still ’low’

172/027

12

Signal Mot_Filtre_2 (Filter_Motor_2) ’high’ but Bouclage_OK (Loops_OK) still ’low’

172/028



Signal R_Standby_Gaine (Housing_Standby_Return) ’high’ but Bouclage_OK (Loops_OK) still ’low’

172/029



Signal R_Standby_Filtre (Filter_Standby_Return) ’high’ but Bouclage_OK (Loops_OK) still ’low’

172/030



Signal R_Standby_Diap_L (Lat_Diaph_Standby_Return) ’high’ but Bouclage_OK (Loops_OK) still ’low’

172/031



Signal R_Standby_Diap_P (Rear_Diaph_Standby_Return) ’high’ but Bouclage_OK (Loops_OK) still ’low’

172/032

10

Compression: one pedal pressed and signal Pres_Pedale (Pedal_Presence) ’low’

172/055

10

Compression: no pedal pressed and signal Pres_Pedale (Pedal_Presence) ’high’

172/056



Fuse fault: signal Fuse_OK ’low’

172/064



Power supply: ’ISO’ supply defective on 800–PL4

172/065



Power supply: ’+15V’ supply defective on 800–PL2

172/067

4–18

GE Medical Systems

Senographe DMR V2

REV 3

asm 2118393–104

TSG

MEANING OF CODE

CODE

Power supply: one (or more) supplies defective on 800–PL1 (except +27V)

172/068



Power micro–failure detected

172/088

ERROR CODES



4–19

GE Medical Systems

Senographe DMR V2

REV 3

asm 2118393–104

SECTION 3 ERROR CODES: KNOWN ROOT CAUSES

079/002 + 023/006: no mA measurement; change 701PL1 (kV/mA board). 157/005: check for play between compression motor axis and pulley (screw not tightened). 157/006: check for bad feedback from the compression encoder. 157/007: check for defective cable on the compression steel spring. 157/010: loss of compression feedback; a square wave should be always present between TP 14 and TP1 (0V) of 800PL2. 157/012: check cable between 800PL8 and 800PL5. 157/023: check for play between compression motor axis and pulley (screw not tightened). 158/019: check for play between collimator lateral motor axis and pulley (screw not tightened). Possible problem with 800PL1 (Gantry power board).

ERROR CODES

159/019: check for play between collimator rear motor axis and pulley (screw not tightened). 160/019: S check for mechanical play between collimator front motor axis and blade (screw not tightened). S Check for poor position of the flag in optocoupler fork. S Check the calibration of front blade in IST030. 172/006: if appearing at power on, the gantry interface board is probably defective.

4–20

GE Medical Systems

Senographe DMR V2

REV 3

asm 2118393–104

CHAPTER 5 – TROUBLESHOOTING GUIDE SECTION 1 TROUBLESHOOTING GUIDE JOB CARDS

PURPOSE

TSG 001

GENERATOR POWER – UP SEQUENCE TROUBLESHOOTING FLOW CHARTS

TSG 002

PHOTO CELL TROUBLESHOOTING FLOW CHARTS

TSG 003

HEATER TROUBLESHOOTING FLOW CHARTS

TSG 004

HV TROUBLESHOOTING FLOW CHARTS

TSG 005

ANODE ROTATION TROUBLESHOOTING FLOW CHARTS

TSG 006

BIAS TROUBLESHOOTING FLOW CHARTS

TSG 007

TUBE HOUSING ANGULATION TROUBLESHOOTING FLOW CHARTS

TSG 008

TELESCOPIC COLUMN TROUBLESHOOTING FLOW CHARTS

TSG 009

LIGHT CENTERING DEVICE TROUBLESHOOTING FLOW CHARTS

TSG 010

COMPRESSION TROUBLESHOOTING FLOW CHARTS

TSG 011

REAR, LATERAL AND FRONT COLLIMATOR TROUBLESHOOTING FLOW CHARTS

TSG 012

FILTER TROUBLESHOOTING FLOW CHARTS

TSG 013

ARM ROTATION TROUBLESHOOTING FLOW CHARTS

TSG 014

GRID MOVEMENT TROUBLESHOOTING FLOW CHARTS

TSG 015

INTER–ARM LOCK COMMAND TROUBLESHOOTING FLOW CHARTS

TSG 016

GANTRY SENSOR STATUS TROUBLESHOOTING

TSG 017

ARM SYNC TROUBLESHOOTING FLOW CHARTS

TSG 018

X–RAY TUBE mA MEASUREMENT TROUBLESHOOTING

TSG 019

GENERATOR INTERFACE INPUT TROUBLESHOOTING

TSG 020

CONSOLE TROUBLESHOOTING

5–1

TROUBLESHOOTING

JOB CARD No.

GE Medical Systems

Senographe DMR V2

REV 3

asm 2118393–104

TROUBLESHOOTING

Blank page.

5–2

GE Medical Systems

Senographe DMR V2

REV 3

asm 2118393–104

Senographe DMR Purpose:

Job Card TSG 001

GENERATOR POWER – UP SEQUENCE TROUBLESHOOTING FLOW CHARTS

Time: x h xx min

1 of 2

Version No.: 1 Date: Jan. 1996

Personnel: 1 field engineer

SECTION 1 SUPPLIES None SECTION 2 TOOLS Multi–meter SECTION 3 SAFETY PRECAUTIONS None SECTION 4 PREREQUISITES None SECTION 5 GENERATOR POWER–UP SEQUENCE TROUBLESHOOTING FLOW CHARTS TROUBLESHOOTING

See illustration 5–1 thru 5–9.

5–3

GE Medical Systems

Senographe DMR V2

REV 3

asm 2118393–104

GENERATOR POWER – UP SEQUENCE TROUBLESHOOTING FLOW CHARTS

Job Card TSG 001

TROUBLESHOOTING

Blank page

5–4

2 of 2

GE Medical Systems

Senographe DMR V2

REV 3

asm 2118393–104

Senographe DMR Purpose:

Job Card TSG 002

PHOTO CELL TROUBLESHOOTING FLOW CHARTS

Time: x h xx min

1 of 2

Version No.: 1 Date: Jan. 1996

Personnel: 1 field engineer

SECTION 1 SUPPLIES SECTION 2 TOOLS D

Service terminal

D

Communications software

D

Communications cable

D

Multi–meter and/or oscilloscope

SECTION 3 SAFETY PRECAUTIONS None SECTION 4 PREREQUISITES

SECTION 5 PHOTO CELL TROUBLESHOOTING FLOW CHARTS 5.1

Turn off the Senographe DMR.

5.2

Connect the communications cable between the service terminal and generator interface board 400PL2 connector XJ4.

5.3

Turn on the service terminal and the Senographe DMR.

5.4

Load communications software.

5.5

Select ”Terminal Emulator” (See chapter 2 if necessary).

5.6

Press F10 key on service terminal.

5–5

TROUBLESHOOTING

None

GE Medical Systems

Senographe DMR V2

REV 3

asm 2118393–104

PHOTO CELL TROUBLESHOOTING FLOW CHARTS

5.7

Job Card TSG 002

2 of 2

Go to ”PM BOARD MAINT TEST” menu @ (See below for expected screen configuration). Menu Path:

SETUP/GENE/MAINT/MAINT/MAINT/1>2/PM

PM BOARD MAINTENANCE TEST MENU NO. 292

F9 P G I PM BOARD MAINT TEST REF ON OFF AUTOTEST F1 F2 F3 F4 F5 F6 kV mAs M D =>

C

R

@

TROUBLESHOOTING

PM board test : inactive test PM board autotest : YES PM_HV reference value : 300.0 V Measured value : XXX.X V Measured offset : XXXX.XX Hz

Note:

To change test configuration or exit the test, it is necessary to press ”OFF” (F4) first.

Note:

”PM board autotest” must be configured to ”YES” via F6 for error messages to be displayed.

Note:

To make measurements on hardware, configure ”PM board autotest” to ”NO” via F6. (No messages are displayed.) See illustrations 5–10 thru 5–11.

5–6

GE Medical Systems

Senographe DMR V2

REV 3

asm 2118393–104

Senographe DMR Purpose:

Job Card TSG 003

HEATER TROUBLESHOOTING FLOW CHARTS

Time: x h xx min

1 of 2

Version No.: 1 Date: Jan. 1996

Personnel: 1 field engineer

SECTION 1 SUPPLIES None SECTION 2 TOOLS D

Service terminal

D

Communications software

D

Communications cable

D

Multi–meter and/or oscilloscope

SECTION 3 SAFETY PRECAUTIONS None SECTION 4 PREREQUISITES

SECTION 5 HEATER TROUBLESHOOTING FLOW CHARTS 5.1

Turn off the Senographe DMR.

5.2

Connect the communications cable between the service terminal and generator interface board 400PL2 connector XJ4.

5.3

Turn on the service terminal and the Senographe DMR.

5.4

Load communications software.

5.5

Select ”Terminal Emulator” (See chapter 2 if necessary).

5.6

Press F10 key on service terminal.

5–7

TROUBLESHOOTING

None

GE Medical Systems

Senographe DMR V2

REV 3

asm 2118393–104

HEATER TROUBLESHOOTING FLOW CHARTS

5.7

Job Card TSG 003

Go to ”HEATER MAINTENANCE” menu @ (See below for expected screen configuration). Menu Path:

SETUP/GENE/MAINT/MAINT/MAINT/HEAT

HEATER MAINTENANCE TEST MENU NO. 286

F9

P G I

HEATER MAINTENANCE TEST TRACK REF BOOST

AUTOTEST

F1 F2 F3 F4 F5 F6

kV mAs M

=>

D

@

Heater test

: inactive test

Heater autotest

: YES

Selected track

: TRACK 1

TROUBLESHOOTING

Current reference value : 4.000 A Test with boost Heater detection

: NO : NO

To perform the test, press the first trigger.

See illustrations 5–12 thru 5–13.

5–8

C

R

2 of 2

GE Medical Systems

Senographe DMR V2

REV 3

asm 2118393–104

Senographe DMR Purpose:

Job Card TSG 004

HV TROUBLESHOOTING FLOW CHARTS

1 of 2

Version No.: 1 Date: Jan. 1996

Time: x h xx min

Personnel: 1 field engineer

SECTION 1 SUPPLIES D

HV grease

D

HV oil

SECTION 2 TOOLS D

Service terminal

D

Communications software

D

Communications cable

D

Multi–meter and/or oscilloscope

SECTION 3 SAFETY PRECAUTIONS None

None SECTION 5 HV TROUBLESHOOTING FLOW CHARTS 5.1

Turn off the Senographe DMR.

5.2

Connect the communications cable between the service terminal and generator interface board 400PL2 connector XJ4.

5.3

Turn on the service terminal and the Senographe DMR.

5.4

Load communications software.

5.5

Select ”Terminal Emulator” (See chapter 2 if necessary).

5.6

Press F10 key on service terminal.

5–9

TROUBLESHOOTING

SECTION 4 PREREQUISITES

GE Medical Systems

Senographe DMR V2

REV 3

asm 2118393–104

HV TROUBLESHOOTING FLOW CHARTS

5.7

Job Card TSG 004

2 of 2

Go to ”HIGH VOLTAGE TEST” menu @ (See below for expected screen configuration). Menu Path:

SETUP/GENE/MAINT/MAINT/MAINT/HV/HV

HIGH VOLTAGE TEST MENU NO. 306 F9

P G I

HIGH VOLTAGE TEST

ref = 22.0 kV

REF F1 F2 F3 F4 F5 F6

kV mAs M

=>

@

HV inverter test

: inactive test

Securities :

HV reference value

: 22.0 kV

POWER_SUPPLY_FAIL XJ2 26 : NO

Arcings number

:0

EXPOSURE_TIME_MAX XJ2 27 : NO

EXPOSURE_ON

TROUBLESHOOTING

D

XJ2 23 : NO

REGULATION_TIMEOUT XJ2 28 : NO

LESS_THAN_5KV XJ2 42–43 : YES

HEAT_SINK_TEMP

XJ2 29 : NO

NO_FATAL_SECU XJ2 24 : NO

INVERTER_IMAX

XJ2 30 : NO

FATAL_SECURITY XJ2 25 : NO

KV_DROP

XJ2 31 : NO

KV_MAX

XJ2 32 : NO

MA_MAX

XJ2 33 : NO

To perform the test, press the second trigger.

See illustrations 5–14 thru 5–18.

5–10

GE Medical Systems

Senographe DMR V2

REV 3

asm 2118393–104

Senographe DMR Purpose:

Job Card TSG 005

ANODE ROTATION TROUBLESHOOTING FLOW CHARTS

Time: x h xx min

1 of 2

Version No.: 1 Date: Jan. 1996

Personnel: 1 field engineer

SECTION 1 SUPPLIES None SECTION 2 TOOLS D

Service terminal

D

Communications software

D

Communications cable

D

Multi–meter and/or oscilloscope

SECTION 3 SAFETY PRECAUTIONS None SECTION 4 PREREQUISITES

SECTION 5 ANODE ROTATION TROUBLESHOOTING FLOW CHARTS 5.1

Turn off the Senographe DMR.

5.2

Connect the communications cable between the service terminal and generator interface board 400PL2 connector XJ4.

5.3

Turn on the service terminal and the Senographe DMR.

5.4

Load communications software.

5.5

Select ”Terminal Emulator” (See chapter 2 if necessary).

5.6

Press F10 key on service terminal.

5–11

TROUBLESHOOTING

None

GE Medical Systems

Senographe DMR V2

REV 3

asm 2118393–104

ANODE ROTATION TROUBLESHOOTING FLOW CHARTS

Job Card TSG 005

5.7

Press F10 key on service terminal.

5.8

Go to ”ROTOR MAINTENANCE” menu @ (See below for expected screen configuration). Menu Path:

SETUP/GENE/MAINT/MAINT/MAINT/ROTOR

ROTOR MAINTENANCE TEST MENU NO. 285

F9

P G I

ROTOR MAINTENANCE TEST RPM

AUTOTEST

F1 F2 F3 F4 F5 F6

C kV mAs M

=>

D

@

Rotor test

TROUBLESHOOTING

R

: inactive test

Rotor autotest

: YES

Rotor Speed

: 6000 RPM

Rotation presence

: NO

Rotor active presence

: NO (returns to NO only at end of anode braking sequence)

Acceleration presence

: NO (YES only during acceleration sequence)

To perform the test, press the first trigger.

See illustrations 5–19 thru 5–21.

5–12

2 of 2

GE Medical Systems

Senographe DMR V2

REV 3

asm 2118393–104

Senographe DMR Purpose:

Job Card TSG 006

BIAS TROUBLESHOOTING FLOW CHARTS

1 of 2

Version No.: 1 Date: Jan. 1996

Time: x h xx min

Personnel: 1 field engineer

SECTION 1 SUPPLIES None SECTION 2 TOOLS D

Service terminal

D

Communications software

D

Communications cable

D

Multi–meter and/or oscilloscope

SECTION 3 SAFETY PRECAUTIONS None SECTION 4 PREREQUISITES

SECTION 5 BIAS TROUBLESHOOTING FLOW CHARTS 

,)& ' +! &' )(! 



'&&+ +! '%%,&"+"'&* $ +.& +! *)-" +)%"&$ & &)+') "&+) ')  '&&+')  



,)& '& +! *)-" +)%"&$ & +! &' )(! 



' '%%,&"+"'&* *'+.)



$+ )%"&$ %,$+')  !(+) " &**)/



)**  #/ '& *)-" +)%"&$

5–13

TROUBLESHOOTING

None

GE Medical Systems

Senographe DMR V2

REV 3

asm 2118393–104

BIAS TROUBLESHOOTING FLOW CHARTS



Job Card TSG 006

2 of 2

$ ($   "#)  

 !$* $& +%( '&# $# )&( $# Menu Path:

SETUP/GENE/MAINT/MAINT/MAINT/BIAS

BIAS MAINTENANCE TEST MENU NO. 287

F9

P G I

BIAS MAINTENANCE TEST VOLTAGE

AUTOTEST

F1 F2 F3 F4 F5 F6

kV mAs M

=>

C

D

@

Bias test

: inactive test

Bias autotest

: YES

Voltage reference value : XXXX V : NO

TROUBLESHOOTING

Bias detection

To perform the test, press the first trigger.

See illustration 5–22.

5–14

R

GE Medical Systems

Senographe DMR V2

REV 3

asm 2118393–104

Senographe DMR Purpose:

Job Card TSG 007

TUBE HOUSING ANGULATION TROUBLESHOOTING FLOW CHARTS

Time: x h xx min

1 of 2

Version No.: 1 Date: Jan. 1996

Personnel: 1 field engineer

SECTION 1 SUPPLIES None SECTION 2 TOOLS D

Service terminal

D

Communications software

D

Communications cable

D

Multi–meter and/or oscilloscope

SECTION 3 SAFETY PRECAUTIONS None SECTION 4 PREREQUISITES

SECTION 5 TUBE HOUSING ANGULATION TROUBLESHOOTING FLOW CHARTS 5.1

Turn off the Senographe DMR.

5.2

Connect the communications cable between the service terminal and generator interface board 400PL2 connector XJ4.

5.3

Turn on the service terminal and the Senographe DMR.

5.4

Load communications software.

5.5

Select ”Terminal Emulator” (See chapter 2 if necessary).

5.6

Press F10 key on service terminal.

5–15

TROUBLESHOOTING

None

GE Medical Systems

Senographe DMR V2

REV 3

asm 2118393–104

TUBE HOUSING ANGULATION TROUBLESHOOTING FLOW CHARTS

5.7

Job Card TSG 007

Go to ”HOUSING ANGULATION TEST” menu @ (See below for expected screen configuration). Menu Path:

    /MAINT/1>2/HOUS/TEST

HOUSING ANGULATION TEST MENU NO. 7004 F9

P G I

HOUSING ANGULATION TEST CURRENT PHAS1 PHA2 F1 F2 F3 F4 F5 F6

ANGL+ ANGL–

R

kV mAs M

=>

C

D

@

–––––––––––––––––––––––––––––––––– COMMANDS –––––––––––––––––––––––––––––––––– Current Value

= Disabled

PHASE 1

= Disabled

PHASE 2

= Disabled

TROUBLESHOOTING

–––––––––––––––––––––––––––––––––– STATUS –––––––––––––––––––––––––––––––––––– Reference

=X

–––––––––––––––––––––––––––––––––– COMMENTS ––––––––––––––––––––––––––––––––––

See illustration 5–23.

5–16

2 of 2

GE Medical Systems

Senographe DMR V2

REV 3

asm 2118393–104

Senographe DMR Purpose:

Job Card TSG 008

TELESCOPIC COLUMN TROUBLESHOOTING FLOW CHARTS

Time: x h xx min

1 of 2

Version No.: 1 Date: Jan. 1996

Personnel: 1 field engineer

SECTION 1 SUPPLIES None SECTION 2 TOOLS D

Service terminal

D

Communications software

D

Communications cable

D

Multi–meter and/or oscilloscope

SECTION 3 SAFETY PRECAUTIONS None SECTION 4 PREREQUISITES

SECTION 5 TELESCOPIC COLUMN TROUBLESHOOTING FLOW CHARTS 5.1

Turn off the Senographe DMR.

5.2

Connect the communications cable between the service terminal and generator interface board 400PL2 connector XJ4.

5.3

Turn on the service terminal and the Senographe DMR.

5.4

Load communications software.

5.5

Select ”Terminal Emulator” (See chapter 2 if necessary).

5.6

Press F10 key on service terminal.

5–17

TROUBLESHOOTING

None

GE Medical Systems

Senographe DMR V2

REV 3

asm 2118393–104

TELESCOPIC COLUMN TROUBLESHOOTING FLOW CHARTS

5.7

Job Card TSG 008

2 of 2

Go to ”TELESC COLUMN TEST” menu @ (See below for expected screen configuration). Menu Path:

    MAINT/COLUMN

ARM LOCK TEST MENU NO. 7002 F9

P G I

TELESC COLUMN TEST MVT SOFT PWR+ PWR– Z_POS F1 F2 F3 F4 F5 F6

R

kV mAs M

=>

C

D

@

–––––––––––––––––––––––––––––––––– COMMANDS –––––––––––––––––––––––––––––––––– MoVemenT

= Disabled

PoWeR

= Up +++

SOFTware

= Off

TROUBLESHOOTING

–––––––––––––––––––––––––––––––––– STATUS –––––––––––––––––––––––––––––––––––– Down Limit

= Closed

Motor Supply

= Off

Up Limit

= Open

Motor Cmd

= Off

Up Button

= Off

% Power

= 39 / 40

Down Button

= Off

Speed [cm/s]

= +0.000E+0

Software Pres

= Off

Position [cm]

= +0.000E+0

Button Secu

= Off

Fuse

= Ok

–––––––––––––––––––––––––––––––––– COMMENTS –––––––––––––––––––––––––––––––––– Column Mvt CAUTION

= STOP

( Movement Disabled ...)

: No End Limit !

F9 : EMERGENCY STOP

See illustrations 5–24 thru 5–25.

5–18

GE Medical Systems

Senographe DMR V2

REV 3

asm 2118393–104

Senographe DMR Purpose:

Job Card TSG 009

LIGHT CENTERING DEVICE TROUBLESHOOTING FLOW CHARTS

Time: x h xx min

1 of 2

Version No.: 1 Date: Jan. 1996

Personnel: 1 field engineer

SECTION 1 SUPPLIES None SECTION 2 TOOLS D

Service terminal

D

Communications software

D

Communications cable

D

Multi–meter and/or oscilloscope

SECTION 3 SAFETY PRECAUTIONS None SECTION 4 PREREQUISITES

SECTION 5 INTER–ARM LOCK COMMAND TROUBLESHOOTING FLOW CHARTS 5.1

Turn off the Senographe DMR.

5.2

Connect the communications cable between the service terminal and generator interface board 400PL2 connector XJ4.

5.3

Turn on the service terminal and the Senographe DMR.

5.4

Load communications software.

5.5

Select ”Terminal Emulator” (See chapter 2 if necessary).

5.6

Press F10 key on service terminal.

5–19

TROUBLESHOOTING

None

GE Medical Systems

Senographe DMR V2

REV 3

asm 2118393–104

LIGHT CENTERING DEVICE TROUBLESHOOTING FLOW CHARTS

5.7

Job Card TSG 009

Go to ”LIGHT CENTERING TEST” menu @ (See below for expected screen configuration).     MAINT/LIGHT

Menu Path:

ARM LOCK TEST MENU NO. 7003 F9

P G I

LIGHT CENTERING TEST CMD

C

F1 F2 F3 F4 F5 F6

kV mAs M

=>

R

D

@

–––––––––––––––––––––––––––––––––– COMMANDS –––––––––––––––––––––––––––––––––– CoMmanD

= Off

TROUBLESHOOTING

–––––––––––––––––––––––––––––––––– STATUS –––––––––––––––––––––––––––––––––––– Lock Button

= Off

Light Supply

= Off

Fuse

= On

–––––––––––––––––––––––––––––––––– COMMENTS –––––––––––––––––––––––––––––––––– Light Centering = NO

See illustration 5–26.

5–20

2 of 2

GE Medical Systems

Senographe DMR V2

REV 3

asm 2118393–104

Senographe DMR Purpose:

Job Card TSG 010

COMPRESSION TROUBLESHOOTING FLOW CHARTS

Time: x h xx min

1 of 2

Version No.: 1 Date: Jan. 1996

Personnel: 1 field engineer

SECTION 1 SUPPLIES None SECTION 2 TOOLS D

Service terminal

D

Communications software

D

Communications cable

D

Multi–meter and/or oscilloscope

SECTION 3 SAFETY PRECAUTIONS None SECTION 4 PREREQUISITES

SECTION 5 ANODE ROTATION TROUBLESHOOTING FLOW CHARTS 5.1

Turn off the Senographe DMR.

5.2

Connect the communications cable between the service terminal and generator interface board 400PL2 connector XJ4.

5.3

Turn on the service terminal and the Senographe DMR.

5.4

Load communications software.

5.5

Select ”Terminal Emulator” (See chapter 2 if necessary).

5.6

Press F10 key on service terminal.

5–21

TROUBLESHOOTING

None

GE Medical Systems

Senographe DMR V2

REV 3

asm 2118393–104

COMPRESSION TROUBLESHOOTING FLOW CHARTS

5.7

Job Card TSG 010

2 of 2

Go to ”COMPRESSION TEST” menu @ (See below for expected screen configuration). Menu Path:

    /MAINT/COMP/TEST

COMPRESSION TEST MENU NO. 7000 F9

P G I

COMPRESSION TEST MVT POWER SOFT SP + SP – 1 –> 2 F1 F2 F3 F4 F5 F6

R

kV mAs M

=>

C

D

@

–––––––––––––––––––––––––––––––––– COMMANDS –––––––––––––––––––––––––––––––––– MoVemenT

= Disabled

SPeed

= 0.6 mm/s

POWER

= Off

% CURrent

= 100 %

SOFTware

= Off

TROUBLESHOOTING

–––––––––––––––––––––––––––––––––– STATUS –––––––––––––––––––––––––––––––––––– Comp Foot Sw

= Off

Foot Security

= Off

Decomp Foot Sw

= Off

Button Secu

= Off

Direction

= Decompression

Soft Pres

= Off

Position [cm]

= +0.000E+0

Force Sensor

= +3.755E–1

Rotat Button

= +0.000E+0

Phase Reading

=3

Paddle Ref

= Open

Fuse

= Ok

–––––––––––––––––––––––––––––––––– COMMENTS –––––––––––––––––––––––––––––––––– Paddle Mvt CAUTION

= STOP

( Movement Disabled ...)

: No End Limit !

F9 : EMERGENCY STOP

See illustrations 5–27 thru 5–30.

5–22

GE Medical Systems

Senographe DMR V2

REV 3

asm 2118393–104

Senographe DMR Purpose:

Job Card TSG 011

REAR, LATERAL AND FRONT COLLIMATOR TROUBLESHOOTING FLOW CHARTS

Time: x h xx min

1 of 2

Version No.: 1 Date: Jan. 1996

Personnel: 1 field engineer

SECTION 1 SUPPLIES None SECTION 2 TOOLS D

Service terminal

D

Communications software

D

Communications cable

D

Multi–meter and/or oscilloscope

SECTION 3 SAFETY PRECAUTIONS None SECTION 4 PREREQUISITES

SECTION 5 REAR, LATERAL AND FRONT COLLIMATOR TROUBLESHOOTING FLOW CHARTS 5.1

Turn off the Senographe DMR.

5.2

Connect the communications cable between the service terminal and generator interface board 400PL2 connector XJ4.

5.3

Turn on the service terminal and the Senographe DMR.

5.4

Load communications software.

5.5

Select ”Terminal Emulator” (See chapter 2 if necessary).

5.6

Press F10 key on service terminal.

5–23

TROUBLESHOOTING

None

GE Medical Systems

Senographe DMR V2

REV 3

asm 2118393–104

REAR, LATERAL AND FRONT COLLIMATOR TROUBLESHOOTING FLOW CHARTS

5.7

Job Card TSG 011

Go to ”REAR COLLIMATOR TEST” menu @ (See below for expected screen configuration). Menu Path:

    /MAINT/1>2/COLLI/REAR/TEST

REAR COLLIMATOR TEST MENU NO. 7005 F9

P G I

REAR COLLIMATOR TEST CURRENT PHAS1 PHAS2 F1 F2 F3 F4 F5 F6

OPEN CLOSE

R

kV mAs M

=>

C

D

@

–––––––––––––––––––––––––––––––––– COMMANDS –––––––––––––––––––––––––––––––––– Current Value

= Disabled

PHASE 1

= Disabled

PHASE 2

= Disabled

TROUBLESHOOTING

–––––––––––––––––––––––––––––––––– STATUS –––––––––––––––––––––––––––––––––––– Reference

=X

PL1 Supplies

= Ok

Fuse

= Ok

–––––––––––––––––––––––––––––––––– COMMENTS ––––––––––––––––––––––––––––––––––

See illustrations 5–31 thru 5–33.

5–24

2 of 2

GE Medical Systems

Senographe DMR V2

REV 3

asm 2118393–104

Senographe DMR Purpose:

Job Card TSG 012

FILTER TROUBLESHOOTING FLOW CHARTS

1 of 2

Version No.: 1 Date: Jan. 1996

Time: x h xx min

Personnel: 1 field engineer

SECTION 1 SUPPLIES None SECTION 2 TOOLS D

Service terminal

D

Communications software

D

Communications cable

D

Multi–meter and/or oscilloscope

SECTION 3 SAFETY PRECAUTIONS None SECTION 4 PREREQUISITES

SECTION 5 TELESCOPIC COLUMN TROUBLESHOOTING FLOW CHARTS 5.1

Turn off the Senographe DMR.

5.2

Connect the communications cable between the service terminal and generator interface board 400PL2 connector XJ4.

5.3

Turn on the service terminal and the Senographe DMR.

5.4

Load communications software.

5.5

Select ”Terminal Emulator” (See chapter 2 if necessary).

5.6

Press F10 key on service terminal.

5–25

TROUBLESHOOTING

None

GE Medical Systems

Senographe DMR V2

REV 3

asm 2118393–104

FILTER TROUBLESHOOTING FLOW CHARTS

5.7

Job Card TSG 012

Go to ”FILTER TEST” menu @. (See below for expected screen configuration.)     /MAINT/MAINT/1>2/FILTR/TEST

Menu Path:

FILTER TEST MENU NO. 7009 F9

P G I

FILTER TEST CURRENT PHAS1 PHA2 F1 F2 F3 F4 F5 F6

ROT+ ROT–

R

kV mAs M

=>

C

D

@

–––––––––––––––––––––––––––––––––– COMMANDS –––––––––––––––––––––––––––––––––– Current Value

= Disabled

PHASE 1

= Disabled

PHASE 2

= Disabled

–––––––––––––––––––––––––––––––––– STATUS ––––––––––––––––––––––––––––––––––––

TROUBLESHOOTING

Reference

= Open

–––––––––––––––––––––––––––––––––– COMMENTS ––––––––––––––––––––––––––––––––––

See illustration 5–34.

5–26

2 of 2

GE Medical Systems

Senographe DMR V2

REV 3

asm 2118393–104

Senographe DMR Purpose:

Job Card TSG 013

ARM ROTATION TROUBLESHOOTING FLOW CHARTS

Time: x h xx min

1 of 2

Version No.: 1 Date: Jan. 1996

Personnel: 1 field engineer

SECTION 1 SUPPLIES None SECTION 2 TOOLS D

Service terminal

D

Communications software

D

Communications cable

D

Multi–meter and/or oscilloscope

SECTION 3 SAFETY PRECAUTIONS None SECTION 4 PREREQUISITES

SECTION 5 ARM ROTATION TROUBLESHOOTING FLOW CHARTS 5.1

Turn off the Senographe DMR.

5.2

Connect the communications cable between the service terminal and generator interface board 400PL2 connector XJ4.

5.3

Turn on the service terminal and the Senographe DMR.

5.4

Load communications software.

5.5

Select ”Terminal Emulator” (See chapter 2 if necessary).

5.6

Press F10 key on service terminal.

5–27

TROUBLESHOOTING

None

GE Medical Systems

Senographe DMR V2

REV 3

asm 2118393–104

ARM ROTATION TROUBLESHOOTING FLOW CHARTS

5.7

Job Card TSG 013

Go to ”ARM ROTATION TEST” menu @ (See below for expected screen configuration).     /MAINT/ROT

Menu Path:

ARM LOCK TEST MENU NO. 7014 F9

P G I

ARM ROTATION TEST MVT SOFT

C

F1 F2 F3 F4 F5 F6

kV mAs M

=>

R

D

@

–––––––––––––––––––––––––––––––––– COMMANDS –––––––––––––––––––––––––––––––––– MoVemenT

= Disabled

SOFTware

= Off

TROUBLESHOOTING

–––––––––––––––––––––––––––––––––– STATUS –––––––––––––––––––––––––––––––––––– Rot Button

= Off

Brake Cde

= Off

Software Pres

= Off

Brake Supply

= Off

Button Secu

= Off

Fuse

= Ok

–––––––––––––––––––––––––––––––––– COMMENTS –––––––––––––––––––––––––––––––––– Rotation Brake

= OFF

( Button Security Off...)

See illustrations 5–35.

5–28

2 of 2

GE Medical Systems

Senographe DMR V2

REV 3

asm 2118393–104

Senographe DMR Purpose:

Job Card TSG 014

GRID MOVEMENT TROUBLESHOOTING FLOW CHARTS

Time: x h xx min

1 of 6

Version No.: Date: Jan. 1996

Personnel: 1 field engineer

SECTION 1 SUPPLIES D

None.

SECTION 2 TOOLS D

Service terminal

D

Communications software

D

Communications cable

D

Multi–meter and/or oscilloscope

SECTION 3 SAFETY PRECAUTIONS D

None.

SECTION 4 PREREQUISITES None.

SECTION 5 GRID MOVEMENT TROUBLESHOOTING FLOW CHARTS 5.1

Turn off the Senographe DMR.

5.2

Connect the communications cable between the service terminal and generator interface board 400–PL2 connector XJ4.

5.3

Turn on the service terminal and the Senographe DMR.

5.4

Load communications software.

5.5

Select “Terminal Emulator” (See chapter 2 if necessary).

5.6

Press F10 key on service terminal.

5–29

TROUBLESHOOTING

D

GE Medical Systems

Senographe DMR V2

REV 3

asm 2118393–104

GRID MOVEMENT TROUBLESHOOTING FLOW CHARTS

5.7

Job Card TSG 014

Go to “GRID MAINTENANCE” menu @ (See below for expected screen configuration). Menu Path:       

ILLUSTRATION 1 GRID MAINTENANCE MENU NO. 7114

              

=>

@

–––––––––––––––––––––––––––––––––– COMMANDS –––––––––––––––––––––––––––––––––– Command = –––––––––––––––––––––––––––––––––– STATUS ––––––––––––––––––––––––––––––––––––

TROUBLESHOOTING

2 of 6

Min

= XXXXXXXXX

Grid End Stop

=X

Max

= XXXXXXXXX

Over Current

= No

Gain

= XXXXXXXXX

Grid Presence

=X

Offset

= XXXXXXXXX

Fuse

= Ok

–––––––––––––––––––––––––––––––––– COMMENTS –––––––––––––––––––––––––––––––––– Remark

Note:

=

“MVT2” (F5) and “ExTIME” (F6) are not used in Senographe DMR maintenance.

5–30

GE Medical Systems

Senographe DMR V2

REV 3

asm 2118393–104

GRID MOVEMENT TROUBLESHOOTING FLOW CHARTS 5.8

Grid calibration errors

5.8.1

118/011: Gain error

Job Card TSG 014

3 of 6

The DMR gantry software detects a gain error if the calculated gain is < 0.25 or equals 1.00. Using installation or maintenance menus, a Warning message: “INVALID GAIN” is displayed if: 0.25 < gain < 0.4. The gain must be comprised between 0.40 and 0.80 for correct operation, best range is 0.60 to 0.80 (6.000 E–1 to 8.000 E–1). If the gain is too high, it can induce a 118/012 error if the offset is too far from 0.5. Note:

It must be clear that higher is the gain, better is the grid servomechanism. So in theory again ABOVE 0.8 is acceptable, the restriction comes only from offset value scattering. For example: if OFFSET = 0.38 and GAIN = 0.8 MIN = 65535* (OFFSET – (GAIN/2)) = – 1310. So MIN < 0 cannot be accepted. The gain is affected by: 1. The distance between the magnet and the Hall sensor: basic distance of 0.7 mm is adjusted by using the plastic dummy board 36002677. Fine tune of the distance (to decrease the gain) is done using shims (washers) placed under the board 800–PL10 screws, component side. 2. The electronic circuitry: specially from the board 800–PL1. That is why a preadjusted image receptor needs further adjustments when coupled with an “unknown” electronic board. 3. Of course the magnet quality. 118/010: Offset error The DMR gantry software detects an offset error if the calculated offset is < 0.20 or > 0.8. Using installation or maintenance menus, a Warning message: “INVALID OFFSET” is displayed if: 0.20 < offset < 0.35 or 0.65 < offset < 0.80. The offset value must be as close as possible to 0.5 (5.000 E–1). The offset value is affected if: 1. The Hall sensor is not aligned with the photo–interrupter F1 on 800–PL10. The centering error is normally < 0.5 mm. 2. The magnet center is not aligned with the blade (flag). It is possible to use the play given by the blade screws to shift slightly the offset. 3. The magnet is not moving perpendicularly respect to the Hall sensor. 4. The examination arm is tilted at  90°. The effect is produced by grid weight. The normal offset shift is  0.04. For example: 0.46 (4.600 E–1) when tube tilted on left side, 0.50 (5.000 E–1) when arm vertical, 0.54 (5.400 E–1) when tube tilted on right side.

5–31

TROUBLESHOOTING

5.8.2

GE Medical Systems

Senographe DMR V2

REV 3

asm 2118393–104

GRID MOVEMENT TROUBLESHOOTING FLOW CHARTS

5.8.3

Job Card TSG 014

4 of 6

118/012: Limit of travel not found error This fault occurs if: 1. There is an abnormal friction. If the effort to produce movement is too high, the gain is artificially raised. An overcurrent current detection is also possible in this case. 2. Too high gain or/and wrong offset. 3. Defective photo–interrupter (F1) on 800–PL10. 4. Motor cannot move: Open voice coil wires, defective electronic circuitry. 5. Motor moves only in one direction: defective electronic circuitry (800–PL1). 6. “Optical” end–of–travel cannot be reached before mechanical stop: 800–PL1 not centered.

ÁÁÁÁÁÁÁ ÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁ ÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁ ÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁ ÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁ ÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁ ÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁ ÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁ ÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁ ÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁ ÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁ ÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁ Here is a table of MIN / MAX values observable for this error:

MIN

MAX

0

X

Too high gain or wrong offset

DR 20

X

65520

Too high gain or wrong offset

DR 20

0

65520

Displayed gain = 1. Photo–interrupter F1 is always closed, OR grid motor does not operate

Check F1 or motor

Displayed gain = –1. Photo–interrupter F1 is always open, OR grid motor does not operate (and photo–interrupter is left open (arm at  90°)

Check F1 or motor

TROUBLESHOOTING

65520

0

Probable cause

Job Card

“X” is any value between 1 and 65504

5.9

A few hints about grid components

5.9.1

Hall effect sensor Hall sensor output is +4 V ( 50 mV) without any magnetic field measured on TP1/TP2 (800–PL10). With the magnet flying above the sensor, the output varies from +3.5 to +4.5 volts minimum range to +2.0 to +6.0 volts maximum range. Perfect symmetry around 4 volts is not mandatory, depending on magnet / sensor distance. Maximum positive value is obtained when grid carriage is away (far) from motor side.

5.9.2

Magnet The “red point” of the magnet repels the North pole of a compass, and is mounted facing motor side.

5–32

GE Medical Systems

Senographe DMR V2

REV 3

asm 2118393–104

GRID MOVEMENT TROUBLESHOOTING FLOW CHARTS

5.9.3

Job Card TSG 014

5 of 6

Grid motor Ohmic value of the voice coil is 8 (eight) ohms.

ILLUSTRATION 2

5.9.4

Definition of gain & offset Gain = (MAX – MIN) / A Offset = (MAX + MIN) / (2* A) with A = 65535 Example: If MAX = 60000 and MIN = 15000 Then gain = 0.69 and Offset = 0.57 And also: MIN = A* (Offset – (Gain/2)) MAX = A* (Offset + (Gain/2)) Remember the drive is made on 16 bits with a 12 (upper) bit resolution. So maximum displayed value is hex FFF0 = 65520 decimal (6.552 E+4 in scientific notation). TROUBLESHOOTING

Note:

5–33

GE Medical Systems

Senographe DMR V2

REV 3

asm 2118393–104

GRID MOVEMENT TROUBLESHOOTING FLOW CHARTS

Job Card TSG 014

ILLUSTRATION 3 TYPICAL GRID TRAVEL DURING CALIBRATION AND EXPOSURE

63 530 MAX

TROUBLESHOOTING

2 000

*: When exposure begins, this waveform is not a sawtooth. See illustration 5–36.

5–34

6 of 6

GE Medical Systems

Senographe DMR V2

REV 3

asm 2118393–104

Senographe DMR Purpose:

Job Card TSG 015

INTER–ARM LOCK COMMAND TROUBLESHOOTING FLOW CHARTS

Time: x h xx min

1 of 2

Version No.: 1 Date: Jan. 1996

Personnel: 1 field engineer

SECTION 1 SUPPLIES None SECTION 2 TOOLS D

Service terminal

D

Communications software

D

Communications cable

D

Multi–meter and/or oscilloscope

SECTION 3 SAFETY PRECAUTIONS None SECTION 4 PREREQUISITES

SECTION 5 INTER–ARM LOCK COMMAND TROUBLESHOOTING FLOW CHARTS 5.1

Turn off the Senographe DMR.

5.2

Connect the communications cable between the service terminal and generator interface board 400PL2 connector XJ4.

5.3

Turn on the service terminal and the Senographe DMR.

5.4

Load communications software.

5.5

Select ”Terminal Emulator” (See chapter 2 if necessary).

5.6

Press F10 key on service terminal.

5–35

TROUBLESHOOTING

None

GE Medical Systems

Senographe DMR V2

REV 3

asm 2118393–104

INTER–ARM LOCK COMMAND TROUBLESHOOTING FLOW CHARTS

5.7

Job Card TSG 015

Go to ”ARM LOCK TEST” menu @ (See below for expected screen configuration). Menu Path:     MAINT/LOCK ARM LOCK TEST MENU NO. 7011 F9

P G I

ARM LOCK TEST MVT SOFT

C

F1 F2 F3 F4 F5 F6

kV mAs M

=>

R

D

@

–––––––––––––––––––––––––––––––––– COMMANDS –––––––––––––––––––––––––––––––––– MoVemenT

= Disabled

SOFTware

= Off

TROUBLESHOOTING

–––––––––––––––––––––––––––––––––– STATUS –––––––––––––––––––––––––––––––––––– Lock Button

= Off

Lock Supplied

= Off

Software Pres

= Off

Arm Tilt

= 0 Degree

Button Secu

= Off

Temperature

= +X.XXXE+X

Lock Command

= Off

Fuse

= Ok

–––––––––––––––––––––––––––––––––– COMMENTS –––––––––––––––––––––––––––––––––– Lock

= OFF

CAUTION

( Movement Disabled ...)

: Maximum Temperature = 100 F9 : EMERGENCY STOP

See illustrations 5–37 thru 5–38.

5–36

2 of 2

GE Medical Systems

Senographe DMR V2

REV 3

asm 2118393–104

Senographe DMR Purpose:

Job Card TSG 016

1 of 4

Version No.: 1

GANTRY SENSOR STATUS TROUBLESHOOTING

Date: Jan. 1996

Time: x h xx min

Personnel: 1 field engineer

SECTION 1 SUPPLIES None SECTION 2 TOOLS None SECTION 3 SAFETY PRECAUTIONS None SECTION 4 PREREQUISITES None

5.1

Turn off the Senographe DMR.

5.2

Connect the communications cable between the service terminal and generator interface board 400PL2 connector XJ4.

5.3

Turn on the service terminal and the Senographe DMR.

5.4

Load communications software.

5.5

Select ”Terminal Emulator” (See chapter 2 if necessary).

5.6

Press F10 key on service terminal.

5–37

TROUBLESHOOTING

SECTION 5 GANTRY SENSOR STATUS TROUBLESHOOTING

GE Medical Systems

Senographe DMR V2

REV 3

asm 2118393–104

GANTRY SENSOR STATUS TROUBLESHOOTING

5.7

Job Card TSG 016

Go to ”GANTRY SENSOR STATUS” menu @ (See below for expected screen configuration). Menu Path:

    /MAINT/ 1>2 /SENSO

GANTRY SENSOR STATUS MENU NO. 7015 F9

P G I

GANTRY SENSOR STATUS C F1 F2 F3 F4 F5 F6

kV mAs M

=>

D

@

= Off =X =X =X = 0 Degree =X

Tube Safety Fuse PL2 15V Supply PL4 Iso Supply PL1 Supplies

TROUBLESHOOTING

Collim Button Bucky Size Magnification S. I. D. Arm Tilt Stereotix

R

5–38

= Cold = Ok = Ok = Ok = Ok

2 of 4

GE Medical Systems

Senographe DMR V2

REV 3

asm 2118393–104

GANTRY SENSOR STATUS TROUBLESHOOTING

Job Card TSG 016

3 of 4

TABLE 1 ACTIONS TO BE TAKEN FOR VARIOUS GANTRY SENSOR STATUS PROBLEMS

THEN SEE BLOCK DIAGRAM NO. (COORDINATES)

Collim Button

11 (H–4)

Bucky Size

10 (H–4)

Magnification

11 (H–4)

S. I. D.

9 (G–4)

Arm Tilt

13 (G–4)

Stereotix

15 (B–4)

Tube Safety

12 (H–4)

COMMENTS

The buttons are S32 and S34.

See Job Card TSG 15.

Fuse

7 (B–3)

PL2 15V Supply

7 (B–4)

Check +15V supply at 800PL1 TP3.

PL4 Iso Supply

7 (B–4)

Check +15V ISO and –15V ISO supplies on 800PL4.

PL1 Supplies

7 (B–4)

Check 800PL1 supplies: VCC (+5V) at TP1; –5V at TP6; +15V at TP8.

5–39

TROUBLESHOOTING

IF PROBLEM WITH:

GE Medical Systems

Senographe DMR V2

REV 3

asm 2118393–104

GANTRY SENSOR STATUS TROUBLESHOOTING

Job Card TSG 016

TROUBLESHOOTING

Blank page

5–40

4 of 4

GE Medical Systems

Senographe DMR V2

REV 3

asm 2118393–104

Senographe DMR Purpose:

Job Card TSG 017

ARM SYNC TROUBLESHOOTING FLOW CHARTS

Time: x h xx min

1 of 2

Version No.: 1 Date: Jan. 1996

Personnel: 1 field engineer

SECTION 1 SUPPLIES None SECTION 2 TOOLS D

Service terminal

D

Communications software

D

Communications cable

D

Multi–meter and/or oscilloscope

SECTION 3 SAFETY PRECAUTIONS None SECTION 4 PREREQUISITES

SECTION 5 ARM SYNC TROUBLESHOOTING FLOW CHARTS 5.1

Turn off the Senographe DMR.

5.2

Connect the communications cable between the service terminal and generator interface board 400PL2 connector XJ4.

5.3

Turn on the service terminal and the Senographe DMR.

5.4

Load communications software.

5.5

Select ”Terminal Emulator” (See chapter 2 if necessary).

5.6

Press F10 key on service terminal.

5–41

TROUBLESHOOTING

None

GE Medical Systems

Senographe DMR V2

REV 3

asm 2118393–104

ARM SYNC TROUBLESHOOTING FLOW CHARTS

5.7

Job Card TSG 017

2 of 2

Go to “ARM SYNC MAINT TEST” menu @ (See below for expected screen configuration). Menu Path:

    /1>2/SYNCHRO

ARM SYNC MAINT TEST MENU NO. 291

F9

P G I

ARM SYNC MAINT TEST AUTOTEST

C

F1 F2 F3 F4 F5 F6

kV mAs M

=>

R

D

@

Arm sync test

: inactive test : YES

Arm sync presence

: NO

TROUBLESHOOTING

Arm sync self–test

To perform the test, press the first trigger.

Note:

“Arm sync self–test” must be configured to YES via F6 for error messages to be displayed. When ”Arm sync self–test” is configured to NO, no messages are displayed. See illustration 5–39.

5–42

GE Medical Systems

Senographe DMR V2

REV 3

asm 2118393–104

Senographe DMR Purpose:

Job Card TSG 018

1 of 2

Version No.: 1

X–RAY TUBE mA MEASUREMENT TROUBLESHOOTING

Date: Jan. 1996

Time: x h xx min

Personnel: 1 field engineer

SECTION 1 SUPPLIES None SECTION 2 TOOLS D

Milliammeter

SECTION 3 SAFETY PRECAUTIONS None SECTION 4 PREREQUISITES None

CAUTION

DO NOT touch potentiometer P1 on generator kV/mA board 701–PL1 at any point in this Job Card.

5.1

Turn off the Senographe DMR.

5.2

Remove strap between terminal lugs MES_MA_NEG and MES_MA_POS of generator kV/mA board 701–PL1.

5.3

Connect milliammeter between test points MES_MA_NEG and MES_MA_POS of generator kV/mA board 701–PL1. Set the milliammeter to its 100 mA DC scale.

5.4

Connect the communications cable between the service terminal and generator interface board 400PL2 connector XJ4.

5.5

Turn on the service terminal and the Senographe DMR.

5–43

TROUBLESHOOTING

SECTION 5 X–RAY TUBE MA MEASUREMENT TROUBLESHOOTING

GE Medical Systems

Senographe DMR V2

REV 3

asm 2118393–104

X–RAY TUBE mA MEASUREMENT TROUBLESHOOTING

Job Card TSG 018

5.6

Load communications software.

5.7

Select “Terminal Emulator” (See chapter 2 if necessary).

5.8

Press F10 key on service terminal.

5.9

Go to “mA measure MAINT TEST” menu @ (See below for expected screen configuration). Menu Path:

2 of 2

    

 

 



GEN_INTERFACE TEST MENU NO. 289 F9

P G I

mA measure MAINT TEST meas = 0.000 mA C F1 F2 F3 F4 F5 F6

kV mAs M

TROUBLESHOOTING

=>

R

D

@

CAUTION! Value too low to insure accurate measurement. 5.10

Press and hold down 701PL1 SW2 and check if ”meas = ” on the service terminal screen is equal to the value read on the milliammeter +/–0.5 mA (See block diagram no. 4).

5.11

Press and hold down 701PL1 SW1 and check if ”meas = ” on the service terminal screen is equal to the value read on the milliammeter +/–2.5 mA.

5.12

If either or both of these measurements is out of tolerance, perform Job Card IST 016 in the Service Manual.

5.13

Disconnect the milliammeter and replace the strap between terminal lugs MES_MA_NEG and MES_MA_POS of generator kV/mA board 701–PL1.

5–44

GE Medical Systems

Senographe DMR V2

REV 3

asm 2118393–104

Senographe DMR Purpose:

Job Card TSG 019

1 of 4

Version No.: 1

GENERATOR INTERFACE INPUT TROUBLESHOOTING

Date: Jan. 1996

Time: x h xx min

Personnel: 1 field engineer

SECTION 1 SUPPLIES None SECTION 2 TOOLS None SECTION 3 SAFETY PRECAUTIONS None SECTION 4 PREREQUISITES None

5.1

Turn off the Senographe DMR.

5.2

Connect the communications cable between the service terminal and generator interface board 400PL2 connector XJ4.

5.3

Turn on the service terminal and the Senographe DMR.

5.4

Load communications software.

5.5

Select ”Terminal Emulator” (See chapter 2 if necessary).

5.6

Press F10 key on service terminal.

5–45

TROUBLESHOOTING

SECTION 5 GENERATOR INTERFACE INPUT TROUBLESHOOTING

GE Medical Systems

Senographe DMR V2

REV 3

asm 2118393–104

GENERATOR INTERFACE INPUT TROUBLESHOOTING

5.7

Job Card TSG 019

2 of 4

Go to ”GEN_INTERFACE INPUT TEST” menu @ (See below for expected screen configuration). Menu Path:

   /MAINT/1>2/INTG

GEN_INTERFACE TEST MENU NO. 293 F9

P G I

GEN_INTERFACE INPUT TEST MVT SOFT

C

F1 F2 F3 F4 F5 F6

kV mAs M

=>

D

@

Securities : POWER_SUPPLY_FAIL XJ2 26 : NO EXPOSURE_TIME_MAX XJ2 27 : NO REGULATION_TIMEOUT XJ2 28 : NO HEAT_SINK_TEMP XJ2 29 : NO INVERTER_IMAX XJ2 30 : NO KV_DROP XJ2 31 : NO KV_MAX XJ2 32 : NO MA_MAX XJ2 33 : NO TROUBLESHOOTING

R

Generator signals : INV_SUPPLY_OK XJ2 18 : YES POWER_SUPPLY_OK XJ2 19 : YES HEATER_OK XJ2 20 : NO ROTOR_OK XJ2 21 : NO BIAS_OK XJ2 22 : NO EXPOSURE_ON XJ2 23 : NO NO_FATAL_SECU XJ2 24 : NO FATAL_SECURITY XJ2 25 : NO LESS_THAN_5KV XJ2 42–43 : YES 1ST_TRIG_BUTTON XJ2 60 : NO 2ND_TRIG_BUTTON XJ2 59 :NO ARM_SYNC XJ9 :NO

Note:

The status lines on this test screen are displayed in real time. Abnormal values are displayed in reverse video.

Note:

No commands except for 1st and 2nd trigger buttons can have an effect on the displayed values.

5–46

GE Medical Systems

Senographe DMR V2

REV 3

asm 2118393–104

GENERATOR INTERFACE INPUT TROUBLESHOOTING

5.8

Job Card TSG 019

3 of 4

Refer to the table below to determine the course of action to be taken for a given failure shown on the screen.

PERFORM JOB CARD

SEE BLOCK DIAGRAM NO. (COORDINATES)

POWER_SUPPLY_FAIL : YES

TSG 04

6 (B–3)

EXPOSURE_TIME_MAX : YES

TSG 04

6 (B–3)

REGULATION_TIMEOUT : YES

TSG 04

6 (B–2)

HEAT_SINK_TEMP : YES

TSG 04

6 (B–3)

INVERTER_IMAX : YES

TSG 04

6 (B–3)

KV_DROP : YES

TSG 03

6 (B–4)

KV_MAX : YES

TSG 04

6 (B–3)

MA_MAX : YES

TSG 04

6 (B–4)

INV_SUPPLY_OK : NO

TSG 01

1 (A–2)

POWER_SUPPLY_OK : NO

TSG 01

1 (A–2)

HEATER_OK : YES

TSG 03

4 (X–X)

ROTOR_OK : YES

TSG 05

5 (G–4)

BIAS_OK : YES

TSG 06

4 (G–3)

EXPOSURE_ON : YES

TSG 04

6 (B–2)

NO_FATAL_SECU : YES

TSG 04

6 (B–4)

FATAL_SECURITY : YES

TSG 04

6 (B–3)

LESS_THAN_5KV : NO

TSG 04

6 (B–4)

1ST_TRIG_BUTTON : YES

TSG 05

3 (A–3)

2ND_TRIG_BUTTON : YES

TSG 04

3 (A–3)

ARM_SYNC : YES

TSG 17

3 (C–4)

FAILURE MODE

5–47

TROUBLESHOOTING

TABLE 1 JOB CARDS TO BE PERFORMED FOR VARIOUS GENERATOR INTERFACE INPUT FAILURES

GE Medical Systems

Senographe DMR V2

REV 3

asm 2118393–104

GENERATOR INTERFACE INPUT TROUBLESHOOTING

Job Card TSG 019

TROUBLESHOOTING

Blank page

5–48

4 of 4

GE Medical Systems

Senographe DMR V2

REV 3

asm 2118393–104

Senographe DMR Purpose:

Job Card TSG 020

1 of 2

Version No.: 1

CONSOLE TROUBLESHOOTING

Date: Jan. 1996 Time: x h xx min

Personnel: 1 field engineer

SECTION 1 SUPPLIES None SECTION 2 TOOLS D

Small flat screwdriver

SECTION 3 SAFETY PRECAUTIONS See CAUTION below concerning the unused position of console self–test activation switch 100 S1. SECTION 4 PREREQUISITES None

5.1

Prepare console for access to self–test.

5.1.1

Turn off the Senographe DMR.

5.1.2

Use small flat screwdriver to set console switch 100 S1 (located next to connector XJ3 for cable to generator) to its CENTER position.

CAUTION

This switch has 3 positions: LEFT, CENTER and RIGHT. LEFT is normal application position. CENTER is for console self–test. RIGHT is not used. IF the Senographe DMR is powered up with this switch in the RIGHT position, correct power–up is impossible. Instead, the console ”beeps” at 1–second intervals, and communication with the service terminal is impossible. (See TSG01 page 3.) Also, the serial link with the generator is interrupted.

5–49

TROUBLESHOOTING

SECTION 5 CONSOLE TROUBLESHOOTING

GE Medical Systems

Senographe DMR V2

REV 3

asm 2118393–104

CONSOLE TROUBLESHOOTING

Job Card TSG 020

5.2

Test sequence.

5.2.1

The following tests are executed automatically in the following sequence:

2 of 2

1. Buzzer test (300 ms) 2. Internal CPU RAM test 3. External CPU RAM test 4. Internal CPU timer test 5. Serial link loop–back test 6. Alpha–numeric display test 7. Visual test of 6 lamps inside console keys 8. Electrical consumption test: all displays and lamps are lit for 5 seconds Note:

Tests 1 through 5 are followed by a message (OK or ERROR) on the console display. At the end of this sequence, ”Operator input test” is displayed on the left–hand console display.

5.2.2

The following tests require the service engineer to activate the keys and knobs on the console: 1. Key tests: service engineer momentarily presses each key (except 1st and 2nd trigger) on the console – the left–hand display shows the function of the key being pressed

Note:

If the console is equipped with a remote handswitch, its light centering button (but not 1st and 2nd trigger buttons) must also be tested during the key tests.

TROUBLESHOOTING

2. kV and mAs knob tests: service engineer rotates each knob step by step through each of its 12 absolute positions which are displayed on the left–hand display. The right–hand display shows relative knob positions. 5.3

Stop the test. Switch S1 can be returned to its normal application position (i.e. LEFT position – see CAUTION above) at any time. This results in a console CPU reset and restoration of the serial link with the generator.

Note:

If S1 is returned to its normal application position during a test, the test is completed before the change in switch position is recognized. This means that several seconds may be necessary before return to normal application mode occurs.

5.4

Corrective action if a test is declared ”NOT OK”.

5.4.1

If any of tests 1 to 5 is ”NOT OK”, replace console control board 100PL2.

5.4.2

If test 6 is ”NOT OK”, replace the defective display.

5.4.3

If any of tests 7, 9 or 10 is ”NOT OK”, replace operator board 100PL1.

5.4.4

If test 8 is ”NOT OK”, i.e. displays are abnormally dim, replace console control board 100PL2.

5–50

REV 0

GE Medical Systems

asm 2118393–104

Senographe DMR

ILLUSTRATION 5–1 TSG 001 – GENERATOR POWER – UP SEQUENCE TROUBLESHOOTING FLOW CHARTS

AUTOTEST 1: SECURITIES AUTOTEST 2: GANTRY LINK AUTOTEST 3: HEATER TRACK 1 WITHOUT BOOST. SMALL FOCUS BIAS, START GRID MAIN POWER CONTACT K1 ENGAGES

SENOGRAPHE DMR POWER ON

5–51

400PL3 DS1 LIGHTS: "CPU TEST OK"

200PL1 RELAY X1 ENGAGES

SERVICE TERĆ MINAL DIALOG ENABLED

DETECTION OF "POWER_SUPĆ PLY_PRESENT" SIGNAL. (LOGIC "1" AT 400PL2 TP27 SEE BLOCK DIAĆ GRAM 1 A-2.)

GEN CPU 400PL3 TEST

A FEW MS

AUTOTEST 4: DEACTIVAĆ TION OF PREVIOUS TASKS

AUTOTEST 0: DEĆ TECTION OF "INV_SUPPLY_OK" SIGNAL. (LOGIC "1" AT 400PL2 TP25 SEE BLOCK DIAĆ GRAM 1 A-2.)

AUTOTEST 5: HEATER TRACK 2 WITHOUT BOOST. LARGE FOCUS BIAS, START PHOTO CELL AUTOTEST 6: DEACTIVAĆ TION OF PREVIOUS TASKS

AUTOTESTS 1 TO 6 / ACTIVATION OF SYSTEM TASKS

AVAILABLE FOR APPLICATION MODE

3 SECONDS

FAILURE: IF 200PL1 X1 DOES NOT ENGAGE, 200PL2 DE7 AND 200PL1 DE5 BOTH BLINK.

FAILURE: IF K1 DOES NOT  ENGAGED, SEE TREE BELOW.

FAILURE: IF K1 DOES NOT ENGAGE, SEE JOB CARD TSG 01.

FAILURE STATE IF "POWĆ ER_SUPPLY_PRESENT" IS NOT DETECTED:

FAILURE STATE IF "INV_SUPPLY_OK" IS NOT DETECTED:

- CONSOLE DISPLAY BLANK - CONSOLE "BEEPS" AT 1 SEC INTERVALS: see TSG 01 page 10 - CONSOLE POWER ON BUTTON LIT

- CONSOLE POWER ON BUTTON LIT - LAMP ?? - ERROR MESSAGE ON CONSOLE DISPLAY: "E08 Generator: time out on signal INV_SUPĆ PLY_OK (going "low" or "high") 071/082: see TSG 01 page 11

- 200PL2 DE6 AND DE2 BOTH LIT

             

PROBABLE CAUSE: 400PL2 TP27 STUCK AT "0". SEE BLOCK DIAĆ GRAM 1 (A-2). ANOTHER POSSIBLE CAUSE: THESE SYMPĆ TOMS WOULD APPEAR IF CONSOLE SELF-TEST ACTIVATION SWITCH 100 S1 WERE IN ITS UNUSED POSITION. THIS POSIĆ TION PREVENTS DIALOG WITH THE GANTRY, EVEN VIA THE SERVICE TERMIĆ NAL. SEE DRAWING RIGHT.

CUT 27V SUPPLY TO GANTRY BY DISĆ CONNECTING 200PL2 XJ6 AND XJ7. TURN ON SENOGRAPHE DMR. DID K1 ENGAGE AND STAY ENĆ GAGED AFTER 3 SECONDS?

TURN OFF SENOGRAPHE DMR. RECONNECT 200PL2 XJ6 AND XJ7.

     

CONSOLE AUTOTEST POSITION

APPLICATION POSITION

ANOTHER POSSIBLE CAUSE: +5 Vollts OUT OF TOLERANCE ON 400PL3

SEE ILLUSTRATION 5–2

CONSOLE SELF-TEST ACTIVATION SWITCH 100 S1 (LOCATED NEXT TO CONSOLE CABLE CONNECTOR 100 XJ3)

ARE ALL FUSES ON 800PL1 OK?

DISCONNECT 800PL1 XJ4. (SEE BLOCK DIAGRAM 7.)

REPLACE ALL DEFECTIVE FUSES ON 800PL1.

         

TURN ON SENOGRAPHE DMR.

200PL1 = MAINS DISTRIBUTION BOARD 200PL2 = SUPPLY COMMAND BOARD

CHECK GANTRY SUPPLY VOLTAGES ON 800PL1 (VOLTMETER COMMON ON 800PL1 TP14):

400PL2 = GENERATOR INTERFACE BOARD

5V (Vcc) AT 800PL1 TP1 (LED DS1)

400PL3 = CPU BOARD

-5V AT 800PL1 TP6 (LED DS5)

800PL1 = GANTRY POWER BOARD

+15V AT 800PL1 TP8 (LED DS9)

800PL2 = GANTRY INTERFACE BOARD

ALL VOLTAGES ABOVE OK?

CHECK CONNECTION BETWEEN 800PL1 XJ3 AND 800PL2 XJ9.

27VDC BETWEEN 800PL1 TB1 PINS 1 AND 3?

REPLACE 800PL1. 800PL1 LEDS DS6 (COLUMN), DS7 (LOCK), AND DS8 (BRAKE) ALL LIT?

TURN OFF SENOGRAPHE DMR. RECONNECT 800PL1 XJ4. DISCONNECT 800PL2 XJ17 AND STRAP PINS 1 AND 2 OF FREED CABLE END TOGETHER.

TROUBLESHOOT GENERATOR FOR PROBLEM. TURN OFF SENOGRAPHE DMR. REMOVE FUSES 800PL1 F7 (COLĆ UMN), F9 (LOCK) AND F10 (BRAKE). TURN ON SENOGRAPHE DMR.

TURN ON SENOGRAPHE DMR. CONFIRM THAT MAIN POWER CONTACT K1 STAYS ENGAGED. REPLACE 800PL2.

TROUBLESHOOTING

UNUSED POSITION

IF MAIN POWER CONTACT K1 NOW STAYS ENGAGED, REPLACE 80PL1.

GE Medical Systems

asm 2118393–104

Senographe DMR

     

REV 0

ILLUSTRATION 5–2 TSG 001 – GENERATOR POWER – UP SEQUENCE TROUBLESHOOTING FLOW CHARTS (CONTINUED)

Note: Console must be OFF at this point

"STOP" BUTTON ON CONSOLE LIT?

200PL1 DE4, DE6, DE5 AND DE7  LIT?

200PL1 DE5 

DE7  LIT?

5–52

200PL1 DE6 LIT  DE5  LIT?

     

START POWER-UP SEĆ QUENCE BY PRESSING

SEE ILLUSTRATION 5–4

BUTTON ON CONSOLE. 200PL2 VOLTAGE ON PT6 OR PT22 AT 12V?

BUTTON ON CONĆ SOLE STEADILY LIT 

200PL2 DE1 LIT?

200PL2: VOLTAGE ON PT20 AT 0V?

BUTTON ON CONĆ SOLE BLINKING? 200PL2 DE1 LIT 

MAIN POWER CONTACT K1  ENGAGED?

START POWER-UP SEĆ QUENCE BY PRESSING "ON" SWITCH ON 200PL2.

REPLACE 200PL2. 200PL1 DE4 LIT?

200PL1 RESISTOR R5 OK?

200PL2 DE1 LIT?

200PL1 N1 AND N2 LIT? REPLACE 200PL2.

200PL1: CHECK CONFIGUĆ RATION OF IN1 VOLTAGE SELECTION "STRAP" (SEE JOB CARD IST011 IN SERĆ VICE MANUAL) AND CHECK TIGHTNESS OF TR1 PRIMARY LUGS.

REPLACE R5.

CHECK CONNECTOR 400PL1 XJ8.

CHECK INCOMING MAINS VOLTAGE AND RE-CONFIGURE "SEL" WIRE ON 200PL1. SEE JOB CARD IST011 IN SERVICE MANUAL.

200PL1: RESISTOR R5 GOOD CONTINUĆ ITY WITH ASSOĆ CIATED CIRCUITS ON BOARD? IN2 CONFIGURATION AND TR1 PRIMARY LUG TIGHTĆ NESS OK?

REPLACE CONSOLE.

CORRECT IN2 CONFIGURAĆ TION (SEE JOB CARD IST011 IN SERVICE MAĆ NUAL) AND/OR RE-TIGHĆ TEN TR1 PRIMARY LUGS.

REPLACE 200PL1.

200PL1 CONNECTORS XJ1 AND XJ3 TIGHT?

200PL2 VOLTAGE ON PT5=12V? (EMERGENĆ CY OFF CIRCUIT)

REPLACE 200PL1. RE-TIGHTEN CONNECĆ TORS XJ1 AND/OR XJ3.

200PL1: PROBLEM WITH RELAY X1. ON 200PL2 STRAP PT13 TO 0VV AND OBSERVE IF X1 ACTIVATES.

        

200PL2: ISOLATE EMERĆ GENCY OFF SWITCH CIRĆ CUIT BY PLACING A STRAP BETWEEN PT0VV AND PT1.

200PL1 RELAY X1 ACTIĆ VATED?

200PL1 = MAINS DISTRIBUTION BOARD

200PL2 DE1 LIT? POWĆ ER-UP SEQUENCE STARTED?

200PL2 = SUPPLY COMMAND BOARD 400PL1 = GENERATOR COMMAND BOARD REPLACE 200PL2.

PROBLEM WITH CONĆ NECTOR XJ1. REPLACE CABLE CONNECTING WITH 400PL1.

200PL1: STRAP 0VV TO ANODE OF D2 AND OBĆ SERVE IF X1 ACTIVATES.

REPLACE 200PL2.

200PL1 RELAY X1 ACTIĆ VATED?

A SEE ILLUSTRATION 5–3

TROUBLESHOOTING

REPLACE CABLE BEĆ TWEEN 200PL1 CONĆ NECTOR XJ14 AND 200PL2 XJ2.

REPLACE RELAY X1.

B SEE ILLUSTRATION 5–3

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Senographe DMR

A

REV 0

ILLUSTRATION 5–3 TSG 001 – GENERATOR POWER – UP SEQUENCE TROUBLESHOOTING FLOW CHARTS (CONTINUED)

B

5–53 200PL2 DE6 AND DE7 BLINKING WITH CON-

VOLTAGE ACROSS COIL TERMINALS OF MAIN POWER CONĆ TACT K1 OK?

REPLACE MAIN POWER CONTACT K1.

SOLE BUTTON   DE5 LIT?

CONTINUITY BEĆ TWEEN COIL TERMIĆ NALS OF MAIN POWER CONTACT K1 AND 200PL1 CONNECTOR XJ10 OK?

RECENT REPEATED POWER-UP ATĆ TEMPTS?

REPLACE CABLE BUNDLE COMING FROM 200PL1 XJ10. ON 200PL2 STRAP PT17 TO 0VV AND OBSERVE IF K1 ACTIVATES.

MAIN POWER CONĆ TACT K1 ACTIVATED?

RESET POWER-UP SEĆ QUENCE BY OPENING GENĆ ERATOR MAINS SUPPLY SWITCH S1 ("0" POSITION), THEN CLOSING IT AGAIN ("1' POSITION).

NORMAL POWER-UP SEQUENCE NOW POSĆ SIBLE USING CONSOLE

CABLE BETWEEN 200PL1 XJ14 AND 200PL2 XJ2 OK?

REPLACE CABLE BEĆ TWEEN 200PL1 XJ14 AND 200PL2 XJ2.

REPLACE 200PL2.

BUTTON?

END

300PL1 600VF, 600VR, 0/600VF, 0/600VR CONĆ NECTIONS TIGHT?

REPLACE 200PL1. TIGHTEN APPROPRIATE CONNECTIONS.

200PL1 LUGS W1, W2, W3 AND 300VR TIGHT? TIGHTEN APPROPRIATE CONNECTIONS.

        200PL1 = MAINS DISTRIBUTION BOARD

300PL1: VOLTAGE BEĆ TWEEN 600VR AND 0/600VR AT APPROX. 600 VDC? REPLACE CAPACITOR BANK.

200PL2 = SUPPLY COMMAND BOARD 200PL1: VOLTAGE BEĆ TWEEN PT13 AND PT18 AT APPROX. 3 VDC?

300PL1 = INVERTER BOARD

REPLACE 200PL1.

REPLACE 200PL2.

TROUBLESHOOTING

REV 0

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Senographe DMR

ILLUSTRATION 5–4 TSG 001 – GENERATOR POWER – UP SEQUENCE TROUBLESHOOTING FLOW CHARTS (CONTINUED)

      VERIFY THAT GENERATOR MAINS SUPPLY SWITCH S1 IS CLOSED ("1" POSITION). AND THAT NO ATTEMPT HAS BEEN MADE TO POWĆ ER-UP THE GENERATOR.

200PL1 DE9 LIT?

5–54

200PL1: VOLTAGE BETWEEN PT15 AND PT12 AT 8V?

         200PL1 = MAINS DISTRIBUTION BOARD 200PL2 = SUPPLY COMMAND BOARD

200PL1 DE3 FAULTY.

200PL1 DE8 LIT?

200PL1 DE8 LIT?

200PL1: VOLTAGE BETWEEN PT12 AND PT14 AT -8V? 200PL1 F3 OK?

200PL1 DE2 LIT? 200PL1 F2 OK? 200PL1 DE8 FAULTY.

200PL1: VOLTAGE BETWEEN PT1 AND PT2 AT 12V?

REPLACE 200PL1 F2.

200PL1 DE2 FAULTY.

200PL1 DE3 LIT? 200PL1 DISCONNECT XJ15. REPLACE 200PL1 F3.

200PL1: VOLTAGE BEĆ TWEEN PT2 AND PT3 AT 12V? 200PL1 DE8 AND DE9 LIT? 200PL1 DE2 FAULTY.

     

200PL1 F1 OK?

200PL1 RE-CONNECT XJ15.

SEE ILLUSTRATION 5–6 REPLACE 200PL1 F1.

200PL2 DISCONNECT XJ4.

200PL1: DISCONNECT XJ14.

200PL1 DE3 AND DE2 LIT?

200PL1 DE8 AND DE9 LIT?

200PL1: RE-CONNECT XJ14.

      SEE ILLUSTRATION 5–6

200PL2: DISCONNECT XJ2.

CABLE BUNDLE (INĆ CLUDING END CONĆ NECTORS) BETWEEN 200PL1 XJ15 AND 200PL2 XJ4 OK?

200PL1 DE3 AND DE2 LIT?

      SEE ILLUSTRATION 5–6

REPLACE CABLE BUNDLE BETWEEN 200PL1 XJ15 AND 200PL2 XJ4..

RIBBON CABLE (INĆ CLUDING END CONĆ NECTORS) BETWEEN 200PL1 XJ14 AND 200PL2 XJ2 OK?

REPLACE 200PL2.

REPLACE RIBBON CABLE BETWEEN 200PL1 XJ14 AND 200PL2 XJ2..

C SEE ILLUSTRATION 5–5

TROUBLESHOOTING

REPLACE 200PL2.

REV 0

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ILLUSTRATION 5–5 TSG 001 – GENERATOR POWER – UP SEQUENCE TROUBLESHOOTING FLOW CHARTS (CONTINUED)

C

200PL1: IS AC VOLTAGE BETWEEN IN2 VOLTĆ AGE SELECTION "STRAP" TERMINALS 7 AND 4 OR 5 AND 8 AT MAINS VOLTAGE?

         200PL1 = MAINS DISTRIBUTION BOARD

200PL1: IS AC VOLTAGE BETWEEN XJ2 AND XJ7 AT MAINS VOLTAGE?

5–55 REPLACE 200PL1.

MAINS FUSES F1/F2 ALL OK?

VOLTAGE BETWEEN GENERATOR MAINS SUPPLY SWITCH S1 TERMINALS AT MAINS VOLTAGE?

    MAINS VOLTAGE PRESĆ ENT ON INPUT SIDE OF GENERATOR MAINS SUPPLY SWITCH S1?

WITH MAINS FUSES F1 AND F2 REMOVED, IS WIRING CONTINUĆ ITY BETWEEN MAINS FUSE TERMINALS F1-1/F2-1 AND MAIN POWER CONTACT K1 TERMINALS K1-1/K1-3 GOOD?

REPLACE GENERATOR MAINS SUPPLY SWITCH S1.

CHECK INCOMING MAINS WIRING.

REPLACE APPROPRIATE WIRING AND/OR APPROĆ PRIATE FUSE HOLDER TERMINAL(S).

WITH MAINS FUSES F1 AND F2 REMOVED, IS WIRING CONTINUĆ ITY BETWEEN MAIN POWER CONTACT K1 TERMINALS K1-2/K1-4 AND 200PL1 XJ2/XJ7 GOOD?

REPLACE APPROPRIATE WIRING. CHECK (AND REPLACE WHERE NECESSARY) WIRĆ ING BETWEEN MAINS FUSE HOLDERS (F1/F2) AND GENERATOR MAINS SUPPLY SWITCH S1.

F1-1

FROM MAINS FILTER

F2-1 K1-1 K1-2 K15

F1 Phase 2 or neutral

F2 Phase 1

K1

S1

K1-2 K1-4 K16 F1-2

F2-2

MAINS DISTRIBUTION BOARD 200PL1 XJ2

XJ7

XJ10 7

TROUBLESHOOTING

1

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5–56

REV 0

ILLUSTRATION 5–6 TSG 001 – GENERATOR POWER – UP SEQUENCE TROUBLESHOOTING FLOW CHARTS (CONTINUED)



  

    200PL2: VOLTAGE BETWEEN "PLUS VV" AND 0VV AT +12V?

WIRING BETWEEN 200PL2 XJ2 AND 200PL1 XJ14 OK?

REPLACE WIRING BETWEEN 200PL2 XJ2 AND 200PL1 XJ14.

200PL1 VOLTAGE BETWEEN +VE AND 0VE AT +8V? BETWEEN -VE AND 0VE AT -8V? REPLACE 200PL2.

WIRING BETWEEN 200PL2 XJ4 AND 200PL1 XJ15 OK? 200PL1: VOLTAGE BETWEEN TP17 AND 0VE AT +5V? REPLACE 200PL2. REPLACE 200PL1. END OF TESTS

         200PL1 = MAINS DISTRIBUTION BOARD 200PL2 = SUPPLY COMMAND BOARD

TROUBLESHOOTING

REPLACE WIRING BETWEEN 200PL2 XJ4 AND 200PL1 XJ15.

GE Medical Systems Senographe DMR

   

   

OPEN GENERATOR MAINS SUPPLY SWITCH S1 ("O" POSITION).

5–57

asm 2118393–104

   

REV 0

ILLUSTRATION 5–7 TSG 001 – GENERATOR POWER – UP SEQUENCE TROUBLESHOOTING FLOW CHARTS (CONTINUED)

CLOSE GENERATOR MAINS SUPPLY SWITCH S1 ("1" POSITION).

ON 200PL1, DISCONNECT XJ4, XJ6 AND XJ7.

200PL2 DE3 AND DE4 LIT, AND "STOP" BUTĆ TON ON CONSOLE LIT?

   

200PL1: CONFIGURAĆ TION OF IN2 VOLTAGE SELECTION "STRAP" CORRECT? (SEE JOB CARD IST011 IN SERĆ VICE MANUAL.)

START POWER-UP SE-

CORRECT 200PL1 IN2 CONFIGURATION. (SEE JOB CARD IST011 IN SERĆ VICE MANUAL.) REPLACE FAULTY MAINS FUSE(S).

SEE ILLUSTRATION 5–2

QUENCE BY PRESSING BUTTON ON CONSOLE.

AFTER 3 SECONDS, 200PL2 DE3, DE5 AND DE7 ALL LIT?

ON 200PL1, UNSCREW AND DISCONNECT ONE END OF R1 OR R4. MEASURE VALUES OF R1 AND R4.

REPLACE 200PL1.

OPEN GENERATOR MAINS SUPPLY SWITCH S1 ("O" POSITION). 200PL1 R1 AND R4 VALĆ UES CORRECT?

REPLACE 200PL1 R1 AND/ OR R4, AND FAULTY MAINS FUSE(S) F1/F2.

        ON 200PL1, RE-CONNECT XJ4, XJ6 AND XJ7.

200PL1: CONNECTIVITY BETWEEN R1 AND R4 AND SURROUNDING CIRCUITS OK?

200PL1 = MAINS DISTRIBUTION BOARD 200PL2 = SUPPLY COMMAND BOARD 300PL1 = INVERTER BOARD

REPLACE 200PL1 AND FAULTY MAINS FUSE(S) F1/F2.

ON 200PL1 CHECK CONTINUĆ ITY BETWEEN XJ7 AND TERĆ MINAL 4 OF RELAY X1, AND BETWEEN XJ3 AND TERMIĆ NAL 7 OF RELAY X1.

CLOSE GENERATOR MAINS SUPPLY SWITCH S1 ("1" POSITION).

MAINS FUSES F1/F2 ALL OK?

REPLACE 300PL1 AND FAULTY MAINS FUSE(S) F1/F2. CONTINUITY CHECKS OK?

REPLACE 200PL1 AND FAULTY MAINS FUSE(S) F1/F2. ON 200PL1 MEASURE REĆ SISTANCE BETWEEN TERMIĆ NAL 4 OF RELAY X1 AND 0V. THIS RESISTANCE SHOULD BE APPROX. EQUAL TO R1 AND R4 IN   IF STRAP IN2 IS IN POSITION "HT" AND R1 AND R4 IN   IF IN2 IS IN POSIĆ TION"BT". (SEE JOB CARDS IST011 AND IST012 IN THE SERVICE MANUAL.)

MAIN POWER CONĆ TACT K1 ACTIVATED?

    END

RESISTANCE VALUE CORRECT?

REPLACE 200PL1 R1 AND R4, AND FAULTY MAINS FUSE(S) F1/F2. REPLACE FAULTY MAINS FUSE(S) F1/F2.

TROUBLESHOOTING

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5–58

REV 0

ILLUSTRATION 5–8 TSG 001 – GENERATOR POWER – UP SEQUENCE TROUBLESHOOTING FLOW CHARTS (CONTINUED)

3 seconds after button on console is pressed, do the following conditions result: - Main power contact K1 engaged - Console display blank - Console "beeps" at 1 second intervals button on console lit - 200PL1 DE6 and 200PL2 DE1 lit

START POWER-UP SEQUENCE

???

SEE ILLUSTRATION 5–2

400PL1 DS7, DS9, DS11 AND 400PL2 DS1 THRU DS9 ALL LIT? CHECK LOW VOLTAGE POWER SUPPLY 400T1.

400PL2: VOLTAGE BEĆ TWEEN TP27 AND TP4 AT 5V? 400PL1: VOLTAGE BEĆ TWEEN TP2 AND GND3 AT 12V?

REPLACE 400PL2.

CONTINUITY BEĆ TWEEN 200PL1 XJ10 PIN 19 AND 400PL1 XJ2 PIN 19 OK?

BOARD NAMES USED ON THIS PAGE:

REMOVE CABLE BEĆ TWEEN 200PL1 XJ10 AND 400PL1 XJ2.

200PL1 = MAINS DISTRIBUTION BOARD 200PL2 = SUPPLY COMMAND BOARD 400PL1 = GENERATOR COMMAND BOARD

400PL1: VOLTAGE BEĆ TWEEN TP82 AND GND3 AT 0V?

400PL2 = GENERATOR INTERFACE BOARD RE-CONNECT CABLE BETWEEN 200PL1 XJ10 AND 400PL1 XJ2.

TOP VIEW OF 200PL1 CONNECTOR XJ11 NOTE: PIN 1 OF 200PL1 CONNECTOR XJ11 IS MARKED ON THE BOARD

1 3 5

200PL2: VOLTAGE BETWEEN TP4 AND 0VV AT 12V?

4 6

DISCONNECT CABLE FROM 200PL1 CONNECTOR XJ11.

CONNECT VOLTMETER BEĆ TWEEN 200PL1 XJ11 PIN 12 (SEE FIGURE LEFT) AND 0VV.

CONTINUITY OK BEĆ TWEEN 200PL2 XJ1 PIN 23 AND 400PL1 XJ1 PIN 23? REPLACE CABLE BEĆ TWEEN 200PL2 XJ1 AND 400PL1 XJ1.

REPLACE 400PL1.

CONTINUITY OK IN CABLE BETWEEN 200PL1 CONNECTOR XJ11 AND 200PL2 CONNECTOR XJ2?

REPLACE CABLE BEĆ TWEEN 200PL1 XJ11 AND 200PL2 XJ2. REPLACE 200PL2 AND RE-CONNECT CABLE BETWEEN 200PL1 XJ11 AND 200PL2 XJ2.

TROUBLESHOOTING

REPLACE 400PL2.

2

MEASURED VOLTAGE >26V?

REPLACE 200PL1 AND RE-CONNECT CABLE BETWEEN 200PL1 XJ11 AND 200PL2 XJ2.

RE-CONNECT CABLE BETWEEN 200PL1 XJ10 AND 400PL1 XJ2.

REPLACE CABLE BEĆ TWEEN 200PL1 XJ10 AND 400PL1 XJ2.

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5–59

START POWER-UP SEQUENCE

REV 0

ILLUSTRATION 5–9 TSG 001 – GENERATOR POWER – UP SEQUENCE TROUBLESHOOTING FLOW CHARTS (CONTINUED)

Are the following conditions present: button on console lit - Exposure disabled lamp on console lit - Error message "E08 Power supply failure 071/082" on console display

???

SEE ILLUSTRATION 5–2

200PL1 DE5 AND DE6 BOTH LIT?

400PL2: VOLTAGE BEĆ TWEEN TP25 AND TP4 AT 5V? 200PL1: VOLTAGE BEĆ TWEEN PT20 AND 0VE 800 K-OHMS?

REPLACE 800PL4.

REPLACE PHOTO CELL ASSEMBLY.

REPLACE 800PL4.

DEACTIVATE "PM board test" VIA F4 AND PERFORM JOB CARD IST004 IN SERVICE MANUAL. RETURN TO MAINTENANCE MENU @. SET "PM_HV reference value :" TO 400.0 V VIA F1, THEN ACTIĆ VATE "PM board test" VIA F3.

DEACTIVATE "PM board test" VIA F4, SET "PM_HV referĆ ence value :" TO 500.0 V VIA F1, AND ACTIVATE "PM board test" VIA F3. "Measured value" = 500 +/- 10V?

DEACTIVATE "PM board test" VIA F4, SET "PM_HV referĆ ence value :" TO 600.0 V VIA F1, AND ACTIVATE "PM board test" VIA F3. "Measured value" = 600 +/- 10V?

DEACTIVATE "PM board test" VIA F4, SET "PM_HV referĆ ence value :" TO 800.0 V VIA F1, AND ACTIVATE "PM board test" VIA F3. "Measured value" = 800.0 V +/- 10V?

END OF TEST. CONNECT DC VOLTMETER BETWEEN 800PL2 TP4 AND TP1 (0V).

CHECK DAC OUTPUT VOLTAGE FOR THE FOLLOWING VALUES OF "PM_HV reference value": REF = 400V => TP4 = XXX V REF = 500V => TP4 = XXX V REF = 600V => TP4 = XXX V REF = 800V => TP4 = XXX V

        800PL2 = GANTRY INTERFACE BOARD 800PL4 = PHOTOCELL BOARD

TROUBLESHOOTING

ALL 4 VOLTAGES AT TP4 CORRECT? REPLACE 800PL2. REPLACE 800PL4.

REV 0

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Senographe DMR

ILLUSTRATION 5–12 TGS 003 – HEATER TROUBLESHOOTING FLOW CHARTS

DISPLAY "HEATER DEĆ TECTION : " ON SERĆ VICE TERMINAL SCREEN? 400PL1 DS2 LIT? PRESS AND HOLD DOWN 1ST TRIGGER BUTTON 400PL2 DS4 UNLIT  +12V BETWEEN 400PL3 TP9 AND GND? REPLACE 400PL1. REPLACE 400PL2.

+5V BETWEEN 400PL2 TP28 AND 400PL3 GND? REPLACE 400PL2.

RELEASE 1ST TRIGGER BUTTON.

5–62

CONFIGURE "HEATER AUĆ TOTEST" TO "" VIA F6 AND "SELECTED TRACK" TO " " VIA F1.

5V BETWEEN 400PL1 TP32 AND GND1? REPLACE CABLE BEĆ TWEEN 400PL1 XJ10 AND 400PL2 XJ2.

REPLACE 400PL1.

"HEATER TEST :   "?

EXECUTE HEATER AUTOTĆ EST BY PRESSING AND HOLDING DOWN 1ST TRIGĆ GER BUTTON . OBSERVE IF "HEATER DETECTION" DISPLAY CHANGES TO "". RELEASE FIRST TRIGGER AND CHANGE TO TRACK 2. PRESS AND HOLD DOWN 1ST TRIGGER AND OBSERVE AGAIN IF "HEATĆ ER DETECTION" DISPLAY CHANGES TO "".

200PL2 FUSE F1 OK? (SEE BLOCK DIAGRAM 3.) REPLACE 200PL2 FUSE F1.

CONNECT VOLTMETER BEĆ TWEEN 400PL2 TP19 AND TP18. PRESS AND HOLD DOWN 1ST TRIGGER BUTTON LONG ENOUGH TO READ VOLTMETER.

DID VOLTMETER READĆ ING SHOW 27V? TURN OFF SENOGRAPHE DMR. REPLACE 400PL2. VERIFY -CONTINUITY BETWEEN 200PL2 FUSE F1 AND 400PL2 TP19        .

RELEASE 1ST TRIGGER BUTTON.

CHECK (AND REPLACE IF NECESĆ SARY) THE FOLLOWING CABLES: 400PL1 XJ7 400PL2 XJ4 400PL1 XJ8 CONSOLE 400PL1 XJ1 200PL2 XJ1

DID DISPLAY REMAIN "HEATER DETECTION : " FOR 

TRACKS? SELECT DEFECTIVE TRACK VIA F1 AND ACTIVATE HEATĆ ER TEST. VERIFY THAT 400PL1 DS1 LIGHTS.

CONFIGURE "HEATER AUĆ TOTEST" TO "". CONNECT OSCILLOSCOPE BETWEEN 400PL1 TP7 AND GND1. ACTIVATE TEST BY PRESSĆ ING AND HOLDING DOWN 1ST TRIGGER BUTTON LONG ENOUGH TO OBSERVE THE RESPONSE (IF ANY) ON THE SCOPE.

PLACE A JUMPER BETWEEN 400PL1 TP31 AND TP56 (+12V SUPPLY). WITH TEST ACTIĆ VATED, SAWTOOTH WAVEFORM ON SCOPE (NEGATIVE PULSES, PERIOD APĆ PROX 1.6 mS)?

REMOVE JUMPER FROM 400PL1.

REMOVE JUMPER FROM 400PL1.

SAWTOOTH WAVEĆ FORM ON SCOPE (NEGATIVE PULSES, PERIOD APPROX 1.6 mS)?

5V BETWEEN 400PL1 TP32 AND GND1 WHEN TEST IS ACTIVATED? REPLACE 400PL1. 5V BETWEEN 400PL2 TP28 AND GND WHEN TEST IS ACTIVATED?

REPLACE 400PL2. WHILE OBSERVING 400PL2 DS4, ACTIVATE TEST. DID 400PL1 DS4 GO OUT?

CHECK AND REPLACE CABLE BETWEEN 400PL1 XJ10 AND 400PL2 XJ2.

REPLACE 400PL3. CHECK AND REPLACE CABLE BETWEEN 400PL1 XJ10 AND 400PL2 XJ2.

         200PL2 = SUPPLY COMMAND BOARD 400PL1 = GENERATOR COMMAND BOARD 400PL2 = GENERATOR INTERFACE BOARD 400PL3 = CPU BOARD

B

A

SEE ILLUSTRATION 5–13

SEE ILLUSTRATION 5–13

TROUBLESHOOTING

Senographe DMR

CONNECT A JUMPER BEĆ TWEEN 400PL1 TP27 AND GND2.

ACTIVATE HEATER TEST.

DC VOLTAGE OF APĆ PROX. -1.4V ON SCOPE? (TEST IS  ACTIVATED.)

250 VAC BETWEEN 200PL2 P250V AND 0V/250V? (SEE BLOCK DIAGRAM 2.)

GE Medical Systems

CONNECT OSCILLOSCOPE BETWEEN 400PL1 TP5 AND GND2.

asm 2118393–104

A

B

REV 0

ILLUSTRATION 5–13 TGS 003 – HEATER TROUBLESHOOTING FLOW CHARTS (CONTINUED)

HEATER DETECTION : YES or NO?

CHANGE "CURRENT REFERĆ ENCE VALUE:" TO 5 A AND ACTIVATE THE TEST.

REMOVE JUMPER FROM 400PL1. REMOVE JUMPER FROM 400PL1.

DID NEGATIVE DC VOLTĆ AGE ON SCOPE CHANGE?

CHECK 200PL2 FUSE F5.

REPLACE CABLE BEĆ TWEEN 400PL1 XJ4 AND HV TANK 700 GKB.

CONNECT SCOPE BETWEEN 400PL2 TP1 AND TP2.

REPLACE 400PL1. CHANGE "CURRENT REFERĆ ENCE VALUE:" TO 4 A.

CONTINUITY OF CABLE BETWEEN 400PL1 XJ4 AND HV TANK 700 GKB OK?

REPLACE GENERATOR HV TANK UNIT 700.

5–63

VARY "CURRENT REFERĆ ENCE VALUE:" AS ABOVE AND SEE IF THE POSITIVE DC VOLTAGE ON THE SCOPE VARIES WITH IT (APĆ PROX. XX MV/A).

DID POSITIVE DC VOLTĆ AGE ON SCOPE CHANGE? RESET THE SENOGRAPHE DMR BY PRESSING THE "STOP" BUTTON, THEN THE

CHECK AND REPLACE CABLE BETWEEN 400PL1 XJ10 AND 400PL2 XJ2.

BUTTON, OBSERVING SCOPE TRACE CAREFULLY DURING POWER-UP.

DID POSITIVE DC VOLTAGE ON SCOPE VARY DURING CPU INIĆ TIALIZATION TESTS? REPLACE 400PL2.

PERFORM JOB CARD IST 001 "CALIBRATION OF HEATER CURRENT SCALE FACTOR".

L NOTE: THIS IS A HEAD-ON VIEW OF THE HV CABLE CONNECTOR AFTER BEING DISCONNECTED FROM THE HV UNIT.

DISCONNECT HV CABLE FROM X-RAY TUBE HOUSĆ ING END AND PLACE A JUMPER BETWEEN THE DEĆ FECTIVE TRACK AND COMĆ MON. (SEE DRAWING AT LEFT.)

G C

POLARIZING TAB

ACTIVATE HEATER TEST.

"HEATER DETECTION : YES""?

S

X-RAY TUBE HEATER FILAMENT OPEN; REĆ PLACE X-RAY TUBE HOUSING.

HV CABLE CONTINUITY OK? REPLACE HV CABLE.

NOTE: The HV cable connector is marked with the standard X-ray industry markings (L, S, C and G). However, the functions of the corresponding conductors in the Senographe DMR are as follows: L = track 1 (Mo) filament supply S = track 2 (Rh) filament supply C = filament supply return and X-ray tube cathode HV G = focal bias voltage supply

BOARD NAMES USED ON THIS PAGE: 200PL2 = SUPPLY COMMAND BOARD 400PL1 = GENERATOR COMMAND BOARD 400PL2 = GENERATOR INTERFACE BOARD 400PL3 = CPU BOARD 800PL1 = GANTRY POWER BOARD 800PL2 = GANTRY INTERFACE BOARD

TROUBLESHOOTING

REPLACE GENERATOR HV TANK UNIT 700.

Senographe DMR

5–64

REPLACE CABLE BEĆ TWEEN HV TANK 701 GKC AND 701 PL1 XJ3.

GE Medical Systems

ACTIVATE TEST BY PRESSĆ ING AND HOLDING DOWN 2ND TRIGGER BUTTON.

"FATAL_SECURITY : YES"  "REGULAĆ TION_TIMEOUT : YES"?

GO TO "SCR's GATE DRIVE TEST". (SEE PAGE 4.)

asm 2118393–104

Except "Arcing" and "Error codes:", IS SERVICE TERMINAL SCREEN IN AGREEĆ MENT WITH THE CONFIGURATION GIVĆ EN ON THE Job Card TSG 004

"NO_FATAL_SECU : YES"   "FAĆ TAL_SECURITY : YES"?

HAS "SCR's GATE DRIVE TEST" BEEN PERFORMED, WITH AN OK RESULT, AND WITHOUT GENERATĆ ING ERRORS?

REV 0

ILLUSTRATION 5–14 TSG 004 – HV TROUBLESHOOTING FLOW CHARTS

"HV inverter test : active test"?

CONTINUITY OF REĆ TURN CABLE BEĆ TWEEN HV TANK 701 GKC AND 701 PL1 XJ3 OK?

"LESS_THAN_5KV : YES"?

"EXPOSURE_ON : YES"?

GO TO "SHORT-CIRC INĆ VERTER TEST".

ON SERVICE TERMIĆ NAL SCREEN, DOES THE "Arcings number :" LINE SHOW "0"?

CONFIRM PRESENCE OF ERROR CODE 006/002.

200PL2 FUSE F1 (CONĆ SOLE SUPPLY) OK?

VOLTAGE BETWEEN 400PL2 TP33 AND 400PL3 0V AT 5 VDC WHEN 2ND TRIGGER BUTTON IS PRESSED? (SEE BLOCK DIAGRAM 6.)

REPLACE 200PL2 FUSE F1. VOLTAGE BETWEEN 200PL2 P27V AND 0V/27V AT 27VDC?

GO TO "SCR's GATE DRIVE TEST". (SEE PAGE 4.) CHECK 200PL2 FUSE F3 / REPLACE 200PL2.

RELEASE 2ND TRIGGER BUTTON AND INCREASE HV REF VALUE VIA F1 ON SERĆ VICE TERMINAL.

TEST OK? REPLACE 400PL2.

CONTINUITY OF CABLE BETWEEN 200PL2 XJ1 AND 400 PL1 XJ1 OK?

REPLACE CABLE BEĆ TWEEN 200PL2 XJ1 AND 400PL1 XJ1.

VOLTAGE BETWEEN 400PL2 TP46 AND TP18 AT 27 VDC WHEN 2ND TRIGGER BUTTON IS PRESSED? (SEE BLOCK DIAGRAM 3.)

REPLACE 400PL2.

TEST OK?

VOLTAGE ACROSS TERMINALS OF 400PL1 CR42 AT APPROX. 27VDC WHEN 2ND TRIGGER BUTTON IS PRESSED?

WARNING:        

                

IN GANTRY, DISCONNECT HV CABLE CONNECTOR FROM TUBE HOUSING AND KEEP IT AWAY FROM THE GANTRY. ACTIVATE THE TEST.

RETURN TO "HIGH VOLTĆ AGE TEST" MENU AND ACTIVATE TEST.

"Arcings number : 0"?

ERROR CODE 006/002 GENERATED?

CONTINUITY OF REĆ TURN CABLE BEĆ TWEEN HV TANK 701 GKC AND 701PL1 XJ3 OK?

REPLACE CONSOLE.

REPLACE CABLE BEĆ TWEEN 400PL1 XJ1 AND 400PL2 XJ1.

REPLACE CABLE BEĆ TWEEN 400PL1 XJ? AND 400PL2 XJ?.

REPLACE 400PL1.

CONTINUITY OF CABLE BETWEEN 400PL1 XJ8 AND CONĆ SOLE OK?

REPLACE CABLE BEĆ TWEEN 400PL1 XJ8 AND CONSOLE.

GO TO "SHORT-CIRC INĆ VERTER TEST". (SEE PAGE 7.)

CONTINUITY OF CABLE BETWEEN 400PL1 XJ? AND 400 PL2 XJ? OK?

CONTINUITY OF CABLE BETWEEN 400PL1 XJ1 AND 400 PL2 XJ1 OK?

REPLACE 400PL1.

CONTINUITY OF CABLE BETWEEN 701PL1 XJ1 AND 400PL1 XJ5 OK?

VOLTAGE BETWEEN 701PL1 TP1 AND TP21 (MEASURED WITH A SCOPE) AT 15 VDC WHEN 2ND TRIGGER BUTTON IS PRESSED? (SEE BLOCK DIAGRAM 6.)

VOLTAGE BETWEEN 400PL2 TP48 AND TP12 (MEASURED WITH A SCOPE) AT -12 VDC WHEN 2ND TRIGGER BUTĆ TON IS PRESSED? (SEE BLOCK DIAĆ GRAM 6.)

REPEAT THE ABOVE TEST AT SEVERAL DIFFERENT KV VALUES.

"Arcings number : 0"? REPLACE CABLE BEĆ TWEEN HV TANK 701 GKC AND 701 PL1 XJ3.

REPLACE X-RAY TUBE HOUSING. DISCONNECT HV CABLE CONNECTOR FROM HV TANK 701. FILL FEMALE HV CONNECTOR ON HV TANK 701 WITH HV OIL. ACTIVATE THE TEST.

701PL1 DISCONNECT XJ3 AND CONNECT A STRAP BETWEEN ANODE OF D1 (-15V) AND ANODE OF D10. ACTIVATE THE TEST.

"Arcings number : 0"?

REPLACE HV CABLE. "FATAL_SECURITY : YES"  "REGULAĆ TION_TIMEOUT : YES"?

REPLACE HV TANK 701.

REPLACE HV TANK 701. REPLACE CABLE BEĆ TWEEN 701PL1 XJ1 AND 400PL1 XJ5.

REPLACE 400PL2.

REPLACE 701PL1.

REPLACE CABLE BEĆ TWEEN 400PL1 XJ10 AND 400PL2 XJ2.

         200PL2 = SUPPLY COMMAND BOARD 400PL1 = GENERATOR COMMAND BOARD 400PL2 = GENERATOR INTERFACE BOARD 400PL3 = CPU BOARD 701PL1 = KVMA BOARD

TROUBLESHOOTING

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ILLUSTRATION 5–15 TSG 004 – HV TROUBLESHOOTING FLOW CHARTS (CONTINUED)

     TURN OFF THE SENOGRAPHE DMR DISCONNECT 300PL1 XJ13 & 15 (TRIGGERS OF THYRISĆ TORS TH1 AND TH2). TURN ON THE SENOĆ GRAPHE DMR AND GO TO "SCR'S GATE DRIVE TEST" MENU @. ACTIĆ VATE THE TEST.

5–65

"NO_FATAL_SECU : NO"  "FATAL_SEĆ CURITY : NO"? "NO_FATAL_SECU : YES"  "FATAL_SEĆ CURITY : YES"?

SEE ILLUSTRATION 5–17

"NO_FATAL_SECU : X"  "FATAL_SEĆ CURITY : YES"?

E

CONFIRM "NO_FAĆ TAL_SECU : YES"  "FATAL_SECURITY : X".

400PL1 DS12 AND DS13 BOTH LIT? WITH VOLTMETER COMMON CONĆ NECTED TO 400PL2 PT4, VOLTAGES ON 400PL2 TP26 AND TP34  AT 5VDC?

REPLACE 400PL2.

VOLTAGE BETWEEN 400PL1 TP74 AND GND5 AT 0 VDC?

A SEE ILLUSTRATION 5–16

REPLACE 400PL1. VOLTAGE BETWEEN 400PL1 TP70 AND GND5 AT 0.12 VDC?

CHECK AND REPLACE (IF NECESSARY) CABLE BETWEEN 400PL2 XJ2 AND 400PL1 XJ10. REPLACE 400PL1.

WITH TEST ACTIĆ VATED, POSITIVE PULSE WITH 25 MIĆ CROSECOND PERIĆ OD PRESENT BEĆ TWEEN 400PL1 TP73 AND GND5?

        

WITH TEST ACTIĆ VATED, POSITIVE PULSE WITH 25 MIĆ CROSECOND PERIĆ OD PRESENT BEĆ TWEEN 400PL1 TP72 AND GND5?

       

400PL1 = GENERATOR COMMAND BOARD

REPLACE 400PL1.

400PL2 = GENERATOR INTERFACE BOARD WITH TEST ACTIVATED, VOLTAGE BETWEEN 400PL2 TP29 AND PT4 (MEASURED WITH A SCOPE) AT 12 VDC?

300PL1 = INVERTER BOARD "POWER_SUPPLY_FAIL : YES"?

701PL1 = KVMA BOARD

REPLACE 400PL1.

CONTINUITY OF CABLE BETWEEN 400PL2 XJ2 AND 400PL1 XJ10 OK?

WITH TEST ACTIĆ VATED, VOLTAGE BETWEEN 400PL1 TP65 AND GND5 AT 12 VDC?

REPLACE 400PL2.

VOLTAGE BETWEEN 400PL2 TP44 AND PT4 AT 0.1 VDC? REPLACE CABLE BEĆ TWEEN 400PL1 XJ10 AND 400PL2 XJ2.

REPLACE 400PL2.

VERIFY "HEAT_SINK_TEMP : YES"

VOLTAGE BETWEEN 400PL2 TP36 AND PT4 AT 0.1 VDC?

REPLACE 400PL1.

PLACE SHORT CIRCUIT BEĆ TWEEN 300PL1 X11.1 AND X12.1, AND ACTIVATE THE TEST. FAILURE DISAPĆ PEARED?

REPLACE 400PL2.

CHECK AND REPLACE, IF NECESSARY, CABLE BETWEEN 300PL1 XJ1 AND 400PL1 XJ7. OTHERWISE, REPLACE 400PL1.

TROUBLESHOOTING

CONTINUITY OF CABLE BETWEEN 400PL2 XJ2 AND 400PL1 XJ10 OK?

REPLACE CABLE BEĆ TWEEN 400PL2 XJ2 AND 400PL1 XJ10.

VOLTAGE BETWEEN 400PL2 TP35 AND PT4 AT 0 VDC?

VOLTAGE BETWEEN CATHODE AND ANODE OF 400PL1 CR46 AT 1.2 VDC?

REPLACE 400PL1. REPLACE CABLE BEĆ TWEEN 400PL2 XJ2 AND 400PL1 XJ10.

REPLACE 400PL1. CONTINUITY OF CABLE BETWEEN 400PL1 XJ5 AND 701PL1 XJ1 OK?

REPLACE 701PL1. REPLACE CABLE BEĆ TWEEN 400PL1 XJ5 AND 701PL1 XJ1.

"EXPOSURE_TIME_MAX : YES"?

REPLACE 400PL2.

VOLTAGE BETWEEN 400PL1 TP62 AND GND2 AT 12 VDC?

REPLACE THERMAL SWITCH.

REPLACE CABLE BEĆ TWEEN 400PL2 XJ2 AND 400PL1 XJ10.

VOLTAGE BETWEEN 400PL2 TP41 AND PT4 AT 0.1 VDC?

"REGULATION_TIMEOUT : YES"?

VOLTAGE BETWEEN 400PL1 TP66 AND GND5 AT 12 VDC?

REPLACE 400PL1.

REPLACE 400PL2.

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ILLUSTRATION 5–16 TSG 004 – HV TROUBLESHOOTING FLOW CHARTS (CONTINUED)

A         VOLTAGE BETWEEN 701PL1 CATHODE OF D10 AND TP2 AT 15V? (SEE BLOCK DIAGRAM 2.)

5–66

VOLTAGE BEĆ TWEEN 701PL1 ANODE OF D4 AND TP1 AT 15V?

VOLTAGE BETWEEN 701PL1 TP23 AND + TERMINAL OF C55 AT -12V?

"INVERTER_IMAX : YES"?

REPLACE 701PL1.

"KV_DROP : YES"?

"KV_MAX : YES"?

VOLTAGE BETWEEN 400PL1 TP78 AND GND3 AT 0 VDC?

VOLTAGE BETWEEN 701PL1 TP25 AND TP1 AT 1.6 VDC?

VERIFY "MA_MAX : YES"

VOLTAGE BETWEEN 400PL1 TP87 AND GND5 AT 0.1 VDC?

VOLTAGE BETWEEN 400PL2 TP40 AND PT4 AT 4.5 VDC?

VOLTAGE BETWEEN 400PL2 TP42 AND PT4 AT 4.5 VDC?

VOLTAGE BETWEEN 400PL2 TP43(+) AND TP12(-) AT -4.5 VDC?

REPLACE CABLE BEĆ TWEEN 400PL1 XJ5 AND 701PL1 XJ1.

VOLTAGE BETWEEN 400PL1 TP68 AND GND3 AT 0 VDC?

REPLACE 701PL1.

VOLTAGE BETWEEN 400PL1 TP88 AND GND5 AT 0.1 VDC?

CONTINUITY OF CABLE BETWEEN 400PL1 XJ5 AND 701PL1 XJ1 OK?

REPLACE 400PL2.

CHECK AND REPLACE, IF NECESSARY, CABLE BETWEEN 300PL1 XJ1 AND 400PL1 XJ7. OTHERWISE, REPLACE 400PL1.

REPLACE 400PL2.

REPLACE 400PL2.

VOLTAGE BETWEEN ANODE AND CATHĆ ODE OF 400PL1 CR47 AT 1.4 VDC? CONTINUITY OF CABLE BETWEEN 400PL1 XJ10 AND 400PL2 XJ2 OK?

REPLACE 400PL1.

REPLACE 400PL1.

REPLACE 400PL1.

CONTINUITY OF CABLE BETWEEN 400PL1 XJ5 AND 701PL1 XJ1 OK?

REPLACE 400PL1. REPLACE CABLE BEĆ TWEEN 400PL1 XJ10 AND 400PL2 XJ2.

VOLTAGE BETWEEN ANODE AND CATHĆ ODE OF 400PL1 CR48 AT 1.4 VDC?

CONTINUITY OF CABLE BETWEEN 400PL1 XJ10 AND 400PL2 XJ2 OK?

REPLACE CABLE BEĆ TWEEN 400PL1 XJ10 AND 400PL2 XJ2.

CONTINUITY OF CABLE BETWEEN 400PL1 XJ5 AND 701PL1 XJ1 OK?

REPLACE 701PL1. REPLACE 701PL1. REPLACE CABLE BEĆ TWEEN 400PL1 XJ5 AND 701PL1 XJ1.

REPLACE CABLE BEĆ TWEEN 400PL1 XJ5 AND 701PL1 XJ1. VOLTAGE BETWEEN 400PL1 TP86 AND GND5 AT 0.1 VDC? VOLTAGE BETWEEN CATHODE AND ANODE OF 400PL1 CR45 AT 1.2 VDC?

VOLTAGE BETWEEN 400PL2 TP11 AND PT4 AT 4.5 VDC?

REPLACE 400PL1. REPLACE 400PL2.

CONTINUITY OF CABLE BETWEEN 400PL1 XJ5 AND 701PL1 XJ1 OK?

CONTINUITY OF CABLE BETWEEN 400PL1 XJ10 AND 400PL2 XJ2 OK?

         400PL1 = GENERATOR COMMAND BOARD 400PL2 = GENERATOR INTERFACE BOARD

REPLACE 701PL1.

300PL1 = INVERTER BOARD 701PL1 = KVMA BOARD

REPLACE 400PL1. REPLACE CABLE BEĆ TWEEN 400PL1 XJ5 AND 701PL1 XJ1.

REPLACE CABLE BEĆ TWEEN 400PL1 XJ10 AND 400PL2 XJ2.

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REV 0

ILLUSTRATION 5–17 TSG 004 – HV TROUBLESHOOTING FLOW CHARTS (CONTINUED)

E PRESENCE OF PULSE TRAINS (MEASURED WITH A SCOPE AND WHEN TEST IS ACTIVATED) ON 300PL1 R14 AND R11?

PRESENCE OF RECTANGULAR WAĆ VEFORM (MEAĆ SURED WITH A SCOPE AND WHEN TEST IS ACTIVATED) ON 400PL1 TP67 AND GND2   BEĆ TWEEN TP63 AND GND2?

300PL1 = INVERTER BOARD 400PL1 = GENERATOR COMMAND BOARD

VOLTAGE BETWEEN 300PL1 TP4 AND TP5 AT 600 VDC?

TURN OFF SENOGRAPHE DMR AND RECONNECT TRIGGERS OF THYRISTORS 300PL1 TH1 AND TH2.

REPLACE CABLE BEĆ TWEEN 400PL1 XJ7 AND 300PL1 XJ1.

REPLACE CONSOLE CABLE.

       

WITH TEST ACTIĆ VATED, IS VOLTAGE BETWEEN 400PL1 TP53 AND GND3 AT 12 VDC?

REPLACE 400PL1.

TROUBLESHOOTING

END OF TEST.

CHECK THAT CONNECĆ TIONS 300PL1 X7.1 AND X10.1 ARE IN GOOD ELECTRICAL CONTACT AND TIGHT.

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5–68

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ILLUSTRATION 5–18 TSG 004 – HV TROUBLESHOOTING FLOW CHARTS (CONTINUED)

      

      

   ONLY    

     TURN OFF THE SENOGRAPHE DMR.

         300PL1 = INVERTER BOARD 400PL1 = GENERATOR COMMAND BOARD

TURN OFF THE SENOGRAPHE DMR. RE-WIRE HV TANK 701 CORRECTLY.

REPLACE 300PL1.

TURN OFF THE SENOGRAPHE DMR. RE-WIRE HV TANK 701 CORRECTLY.

REPLACE CABLE BEĆ TWEEN 300PL1 XJ1 AND 400PL1 XJ7.

ON HV TANK 701 DISCONĆ NECT GKA1 AND CONNECT THE FREE WIRE TO GKA2. TURN ON THE SENOGRAPHE DMR AND GO TO "SHORTCIRC INVERTER TEST" MENU @.

WITH TEST ACTIĆ VATED, DOES THE WAVEFORM SHOWN IN ILLUSTRATION TO THE RIGHT APPEAR (MEASURED WITH SCOPE) ACROSS THE TERMINALS OF 300PL1 R21?

0V WITH TEST ACTIĆ VATED, DOES THE WAVEFORM SHOWN IN ILLUSTRATION TO THE RIGHT APPEAR (MEASURED WITH SCOPE) BETWEEN 400PL1 TP78 AND GND3?

TURN OFF THE SENOGRAPHE DMR. RE-WIRE HV TANK 701 CORRECTLY.

REPLACE 400PL1.

TROUBLESHOOTING

+970 mV

+1.18 V +170 mV

-100 mV -1.07 V

-0.99 V

113 ms

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ILLUSTRATION 5–19 TSG 005 – ANODE ROTATION TROUBLESHOOTING FLOW CHARTS

DISPLAY "ROTATION PRESENCE : " ON SERVICE TERMINAL SCREEN? 400PL1 DS5 LIT? PRESS AND HOLD DOWN 1ST TRIGGER BUTTON 400PL2 DS6 UNLIT   +5V BETWEEN TP5 AND 400PL3 GND?

"ROTOR TEST : ACTIVE TEST"?

REPLACE 400PL1. RELEASE 1ST TRIGGER BUTTON.

200PL2 FUSE F1 OK? (+27V SUPPLY TO CONSOLE - SEE BLOCK DIAGRAM 3.)

5–69

REPLACE 400PL2.

+5V BETWEEN 400PL2 TP32 AND 400PL3 GND?

CHECK 200PL2 FUSE F1.

CONFIGURE "ROTOR AUĆ TOTEST" TO "". WITH TEST ACTIĆ VATED, VOLTAGE BETWEEN 400PL2 TP18 AND TP19 AT 27 VDC?

REPLACE 400PL2.

TURN OFF SENOGRAPHE DMR.

400PL1: 5V BETWEEN TP44 AND GND2? REPLACE 400PL2. REPLACE CABLE BEĆ TWEEN 400PL1 XJ10 AND 400PL2 XJ2.

REPLACE 400PL1.

VERIFY -CONTINUITY BETWEEN 200PL2 FUSE F1 AND 400PL2 TP19        .

WITH TEST ACTIĆ VATED, DOES "ROTAĆ TION PRESENCE :" CHANGE TO "YES"?

CHECK (AND REPLACE IF NECESĆ SARY) THE FOLLOWING CABLES: 400PL1 XJ10 400PL2 XJ4 400PL1 XJ8 CONSOLE 400PL1 XJ1 200PL2 XJ7

CONFIGURE "ROTOR AUĆ TOTEST" TO " ".

+

WITH TEST ACTIVATED, DOES ANODE STARTER BEGIN TO ROTATE (BY LISTENING)?

12V (ANODE STARTER VOLTAGE) ACROSS TERMINALS OF 400PL1 R17? REPLACE 400PL1.

"ROTATION PRESĆ ENCE : NO"? PROBLEM WITH ROTOR COMMAND TIME-OUT AND ROTATION DETECTION.

CONFIGURE "ROTOR AUĆ TOTEST" TO "NO".

USE SCOPE OR VOLTMEĆ TER TO MEASURE DC VOLTAGE BETWEEN 400PL1 TP44 AND GND2.

REPLACE 400PL2.

400PL1: DOES DS5 LIGHT WHEN 1ST TRIGGER BUTTON IS PRESSED? REPLACE 400PL1.

WITH TEST ACTIĆ VATED, VOLTAGE ON TP44 AT 5VDC? CONNECT DC VOLTMEĆ TER BETWEEN 400PL2 TP32 AND 400PL3 GND.

USE VOLTMETER TO MEAĆ SURE DC VOLTAGE BEĆ TWEEN 400PL1 TP38 AND GND2.

USE SCOPE TO MEASURE DC VOLTAGE BETWEEN 400PL2 TP32 AND 400PL3 GND.

WITH TEST ACTIĆ VATED, VOLTAGE ON TP38 AT 5VDC?

WITH TEST ACTIĆ VATED, VOLTAGE ON TP32 AT 5VDC?

USE VOLTMETER TO MEAĆ SURE DC VOLTAGE BEĆ TWEEN 400PL1 TP24 AND GND2.

+5V ON VOLTMETER WHEN TEST IS ACTIĆ VATED?

REPLACE 400PL2.

REPLACE 400PL2. CHECK AND REPLACE CABLE BETWEEN 400PL1 XJ10 AND 400PL2 XJ2.

WITH TEST ACTIĆ VATED, VOLTAGE ON TP24 AT 5VDC? 400PL2: DOES DS6 GO OUT WHEN TEST IS ACTIVATED? REPLACE 400PL2.

CHECK AND REPLACE CABLE BETWEEN 400PL1 XJ10 AND 400PL2 XJ2.

        400PL1 = GENERATOR COMMAND BOARD

A

C

SEE ILLUSTRATION 5–21

SEE ILLUSTRATION 5–20

400PL2 = GENERATOR INTERFACE BOARD 400PL3 = CPU BOARD 200PL2 = SUPPLY COMAND BOARD

B

D

SEE ILLUSTRATION 5–21

SEE ILLUSTRATION 5–21

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ILLUSTRATION 5–20 TSG 005 – ANODE ROTATION TROUBLESHOOTING FLOW CHARTS (CONTINUED)

C USE VOLTMETER TO MEAĆ SURE DC VOLTAGE BEĆ TWEEN 400PL1 TP26 AND GND2.

WITH TEST ACTIĆ VATED, VOLTAGE ON TP26 AT 5 VDC? CONNECT SCOPE GROUND TO 400PL1 GND2.

5–70

REPLACE 400PL1. WITH TEST ACTIVATED, PROBE TP2, TP3 AND TP8 WITH SCOPE.

DID A SINUSOID (2V PEAK 100 HZ) APPEAR ON THE SCOPE           ?

300PL2 : 250VDC BEĆ TWEEN PT22 AND PT23?

REPLACE 400PL1.

WITH SCOPE PROBE GROUND CONNECTED TO 300PL2 PT19, EXAMINE THE SIGNALS AT 300PL2 PT20 AND PT21.

200PL2 : 250VDC BEĆ TWEEN P250V AND 0V/250V? (SEE BLOCK DIAGRAM 2.) CHECK 200PL2 FUSE F6.

200PL2 FUSE F4 OK? WITH TEST ACTIVATED, DID A SINUSOID (10 mV PEAK 100 HZ) APPEAR ON THE SCOPE          ? 300PL2 : 12VDC BEĆ TWEEN TP8 AND GND2? REPLACE CABLE BEĆ TWEEN 300PL2 XJ1 AND 400PL1 XJ6.

SET UP SCOPE FOR DUAL TRACE. CONNECT SCOPE GROUND TO 400PL1 GND2.

REPLACE 200PL2 FUSE F4. CHECK CABLE CONĆ NECTED TO 200PL2 XJ5.

REPLACE CABLE BEĆ TWEEN 300PL2 XJ1 AND 400PL1 XJ6.

    , PROBE THE FOLLOWING 6 PAIRS OF POINTS SIMULTAĆ NEOUSLY (CORRESPONDĆ ING TO TRANSISTORS T1 TO T6) ON 300PL2: PT1, PT2 PT3, PT4 PT5, PT6 PT7, PT9 PT10, PT11 PT12, PT13

         200PL2 = SUPPLY COMMAND BOARD 300PL2 = ANODE STARTER BOARD 400PL1 = GENERATOR COMMAND BOARD

WAS THERE A PULSE TRAIN (12V AMPLIĆ TUDE) ON 

SCOPE TRACES FOR  OF THE 6 PAIRS OF POINTS MENĆ TIONED ABOVE?

REPEAT THE TEST AS ABOVE (     ), EXCEPT PROBE THE FOLLOWING 6 PAIRS OF POINTS ON 400PL1: PT20, PT21 PT18, PT19 PT16, PT17 PT14, PT15 PT12, PT13 PT10, PT11

CHECK CONTINUITY OF CABLE BETWEEN 300PL2 CONNECTOR XJ2 AND XRAY TUBE HOUSING.

CABLE CONTINUITY OK? REPLACE CABLE BEĆ TWEEN 300PL2 CONNECĆ TOR XJ2 AND X-RAY TUBE HOUSING.

WAS THERE A PULSE TRAIN (5V AMPLITUDE) ON  SCOPE TRACES FOR  OF THE 6 PAIRS OF POINTS MENTIONED ABOVE? REPLACE 400PL1.

REPLACE CABLE BEĆ TWEEN 300PL2 XJ1 AND 400PL1 XJ6.

TROUBLESHOOTING

REPLACE X-RAY TUBE HOUSING.

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A

REV 0

ILLUSTRATION 5–21 TSG 005 – ANODE ROTATION TROUBLESHOOTING FLOW CHARTS (CONTINUED)

B

5–71 DISCONNECT ANODE STARTĆ ER MOTOR SUPPLY CONNECĆ TOR300PL2XJ2 FROM X-RAY TUBE HOUSING.

CONFIGURE ROTOR SPEED TO 9000 RPM (@)

MEASURE RESISTANCE OF EACH OF THE 3 ROTOR WINDINGS. WITH TEST ACTIVATED, DOES DISPLAY CHANGE TO "ROTATION PRESĆ ENCE : "?

BE SURE THAT "ROĆ TOR AUTOTEST" IS SET TO " " AND ACĆ TIVATE THE TEST.

DID ANODE STARTER BEGIN TO ROTATE?

400PL1 : WITH TEST ACTIVATED, IS VOLTĆ AGE BETWEEN TP35 AND GND2 AT APĆ PROX. 0.12VDC? (400PL2 DS9 UNLIT.)

RETURN TO MANUAL (2-POINT) APPLICATION MODE AND TAKE SEVERAL LOW MAS/KV EXPOSURES USING BOTH SMALL AND LARGE FOCUS.

REPLACE X-RAY TUBE HOUSING.

ARE ALL 3 WINDĆ INGS AT APPROX. 19.5 OHMS (MOTOR HOT) OR APPROX. 18.5 OHMS (MOTOR COLD)?

DISCONNECT 300PL3 XJ3 (250 V SUPPLY) THEN MEASURE RESISTANCE BETWEEN 300PL2 TP22 AND TP14, 15, 16 SUCCESSIVELY REPEAT BETWEEN 300PL2 TP17 AND TP14, 15, 16 SUCCESSIVELY

IF ERROR CODES APĆ PEAR ON THE CONSOLE DISPLAY, USE THE SCOPE TO EXAMINE THE WAVESHAPE OF ALL POWER SUPPLY VOLTĆ AGES (SEE "GENERATOR POWER SUPPLY DISTRIĆ BUTION" BLOCK DIAĆ GRAM 2). (RANDOM FAILĆ URE IN APPLICATION MODE.)

IS ANY MEASUREĆ MENT LESS THAN 1 MEGAOHM ?

REPLACE 300PL2 REPLACE 400PL1. RE-CONNECT ANODE STARTER MOTOR SUPPLY CONNECTOR TO X-RAY TUBE HOUSING. 400PL2 : WITH TEST ACTIVATED, IS VOLTAGE BEĆ TWEEN TP3 AND GND AT APPROX. 0.12VDC?

400PL1 : 5VDC BEĆ TWEEN TP38 AND GND2 WHEN TEST IS ACTIVATED?

REPLACE 400PL2. REPLACE 400PL1.

CHECK AND REPLACE CABLE BETWEEN 400PL1 XJ10 AND 400PL2 XJ2.

        400PL1 = GENERATOR COMMAND BOARD 400PL2 = GENERATOR INTERFACE BOARD

D SEE ILLUSTRATION 5–19

TROUBLESHOOTING

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ILLUSTRATION 5–22 TSG 006 – BIAS TROUBLESHOOTING FOW CHARTS

GO TO MENU @. VERIFY THAT SERVICE TERĆ MINAL SCREEN IS IN AGREEĆ MENT WITH PREVIOUS PAGE.

"Bias detection : NO"? CONFIRM: "BIAS DETECTION : YES"

5–72

"Bias test : active test" WHEN 1ST TRIGGER PRESSED?

400PL1 DS10 LIT?

400PL2 DS3 UNLIT   5V BETWEEN 400PL2 TP3 AND 400PL3 GND?

CONFIGURE "Bias autotest" TO "YES" VIA F6.

DOES DISPLAY REMAIN "Bias detection : NO" WHEN 1ST TRIGGER IS PRESSED?

REPLACE 400PL1. REPLACE 400PL2.

+5V BETWEEN 400PL2 TP51 AND 400PL3 GND?

SEE BLOCK DIAGRAM 3.

200PL2 FUSE F1 OK? REPLACE 200PL2 FUSE F1. CONNECT VOLTMETER BEĆ TWEEN 400PL2 TP19 AND TP18. CONFIGURE "Voltage referĆ ence value" TO "250.00V" VIA F1, THEN RETURN TO TEST VIA F9.

REPLACE 400PL2. CONFIGURE "Bias autotest" TO "NO" VIA F6.

5V BETWEEN 400PL1 TP51 AND GND2?

DOES DISPLAY REMAIN "Bias detection : NO" WHEN 1ST TRIGGER IS PRESSED?

REPLACE 400PL1. REPLACE400PL2.

CHECK AND REPLACE CABLE BETWEEN 400PL2 XJ2 AND 400PL1 XJ10.

400PL3 DS8 LIT WHEN 1ST TRIGGER PRESSED?

PRESS AND HOLD DOWN 1ST TRIGGER BUTTON LONG ENOUGH TO READ VOLTMEĆ TER.

WITH 1ST TRIGGER PRESSED, "Bias detection : NO"?

REPLACE400PL2. RETURN TO APPLICATION MODE AND TAKE SEVERAL LOW-POWER EXPOSURES USING BOTH SMALL AND LARGE FOCUS.

DID VOLTMETER READĆ ING SHOW 27V?

REPLACE 400PL2. IF ERROR CODES APPEAR IN APPLICATION, THERE IS A RANDOM FAILURE. CHECK POWER SUPPLY WAVEFORMS WITH SCOPE (SEE BLOCK DIAĆ GRAM 2).

+5V BETWEEN 400PL1 TP51 AND GND2 WHEN 1ST TRIGGER PRESSED? WITH 1ST TRIGGER PRESSED, 12V RECTANGULAR SIGĆ NAL PRESENT BEĆ TWEEN 400PL1 TP54 AND GND2? (FREQ. 2.6 - 24.5 KHZ DEĆ PENDING ON REF. BIAS VOLTAGE.)

+5V BETWEEN 400PL2 TP30 AND 400PL3 GND WHEN 1ST TRIGGER PRESSED?

TURN OFF SENOGRAPHE DMR. VERIFY -CONTINUITY BETWEEN 200PL2 FUSE F1 AND 400PL2 TP19        . CHECK (AND REPLACE IF NECESĆ SARY) THE FOLLOWING CABLES: 400PL1 XJ10 400PL2 XJ10 400PL1 XJ8 CONSOLE 400PL1 XJ1 200PL2 XJ1

REPLACE400PL2. REPLACE400PL1.

12V BETWEEN 400PL1 TP51 AND GND2 WHEN 1ST TRIGGER PRESSED?

WITH 1ST TRIGGER PRESSED, 12V RECTANGULAR SIGĆ NAL PRESENT BEĆ TWEEN 400PL1 TP55 AND GND2? (FREQ. 2.6 - 24.5 KHZ DEPENDING ON REF. BIAS VOLTĆ AGE.)

CHECK AND REPLACE CABLE BETWEEN 400PL2 XJ2 AND 400PL1 XJ10. TURN OFF SENOGRAPHE DMR. GROUND 400PL1 B50 PIN 2 BY STRAPPING ACROSS C129. TURN SENOĆ GRAPHE DMR ON AND REĆ TURN TO "BIAS MAINTEĆ NANCE TEST" MENU @. CONFIGURE "Bias autotest" to "NO" VIA F6.

12V BETWEEN 400PL2 TP3 AND 400PL3 GND   400PL2 DS3 UNĆ LIT WHEN 1ST TRIGĆ GER PRESSED?

WITH 1ST TRIGGER PRESSED, 400PL1 DS8 UNLIT AND 400PL1 DS10 LIT?

REPLACE400PL1. REPLACE400PL1. WITH 1ST TRIGGER PRESSED, 12V RECTĆ ANGULAR SIGNAL PRESENT BETWEEN 400PL2 TP6 AND 400PL3 GND? (FREQ. 2.6 - 24.5 KHZ DEĆ PENDING ON REF. BIAS VOLTAGE.)

CONTINUITY OF CABLE BETWEEN 400PL1 XJ4 AND 701PL1 XJ1 OK? REPLACE 400PL2.

REPLACE CABLE BEĆ TWEEN 400PL1 XJ4 AND HV UNIT 700 GKB. REPLACE HV UNIT 700.

CHECK AND REPLACE CABLE BETWEEN 400PL2 XJ2 AND 400PL1 XJ10.

TROUBLESHOOTING

200PL2 = SUPPLY COMMAND BOARD 400PL1 = GENERATOR COMMAND BOARD 400PL2 = GENERATOR INTERFACE BOARD 400PL3 = CPU BOARD

REPLACE 400PL2. CHECK AND REPLACE CABLE BETWEEN 400PL2 XJ2 AND 400PL1 XJ10.

       

701PL1 = KVMA BOARD

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ILLUSTRATION 5–23 TSG 007 – TUBE HOUSING ANGULATION TROUBLESHOOTING FLOW CHARTS

GO TO MENU @. VERIFY THAT SERVICE TERMINAL SCREEN IS IN AGREEMENT WITH PREĆ VIOUS PAGE.

        800PL1 = GANTRY POWER BOARD 800PL2 = GANTRY INTERFACE BOARD 800PL6 = TUBE HOUSING ARM DISTRIBUTION BOARD

WHILE OBSERVING THE TUBE HOUSING, EXECUTE THE "INIT" TEST BY PRESSĆ ING F9 AND THEN F1. DURING THE "INIT" TEST, DID THE TUBE HOUSING BEHAVE AS GIVEN ON THE "HOUSING ANGULAĆ TION MAINT" MENU NO. @?

5–73

DURING THE "INIT" TEST, DID THE MOTOR MAKE A GROANING NOISE?

ENTER "TEST" VIA F2. : HOUSING ANGULAĆ TION MOTOR MOVEMENTS ARE LESS UNIFORM THAN IN NORMAL APPLICATION BECAUSE COMMAND FREĆ QUENCY IS REDUCED.

ENTER "TEST" VIA F2.

"Reference = Closed"? CONFIGURE: "PHASE 1 = Toggle" VIA F2.

RECTANGULAR WAĆ VEFORM ON ANODE OF 800PL1 D20 (MEASURED WITH SCOPE)?

MEASURED WITH SCOPE (PROBE GROUND ON GROUNDED END OF 800PL1 C48), DOES 800PL1 B31 PIN 2 SHOW THE WAVEFORM GIVĆ EN ON BLOCK DIAGRAM 12? CONFIGURE: "Current Value = Toggle".

REPLACE 800PL1. DOES SCOPE SHOW THE WAVEFORM GIVEN ON BLOCK DIAGRAM 12? RECTANGULAR WAĆ VEFORM ON CATHĆ ODE OF 800PL1 D16 (MEASURED WITH SCOPE)?

REPLACE 800PL1.

RECTANGULAR WAĆ VEFORM ON ANODE OF 800PL1 D12 (MEASURED WITH SCOPE)?

REPLACE 800PL1.

CONTINUITY OF CABLE BETWEEN 800PL1 XJ3 AND 800PL2 XJ9 OK?

RECTANGULAR WAĆ VEFORM ON CATHĆ ODE OF 800PL1 D16 (MEASURED WITH SCOPE)?

REPLACE 800PL1.

CONFIGURE: "Current Value = Disabled" "PHASE 1 = Disabled" "PHASE 2 = Toggle". MEASURED WITH SCOPE (PROBE GROUND ON GROUNDED END OF 800PL1 C29), DOES 800PL1 B21 PIN 2 SHOW THE WAVEFORM GIVEN ON BLOCK DIAĆ GRAM 12?

CONFIGURE: "Current Value = Toggle".

DOES SCOPE SHOW THE WAVEFORM GIVĆ EN ON BLOCK DIAĆ GRAM 12?

VIEW 800PL1 B31 PIN 2 AND B21 PIN 2 SIMULTANEOUSLY ON SCOPE. : HOUSING ANGULAĆ TION MOTOR MOVEMENTS ARE LESS UNIFORM THAN IN NORMAL APPLICATION BECAUSE COMMAND FREĆ QUENCY IS REDUCED. WHILE WATCHING SCOPE, ACTIVATE "ANGL+" VIA F5.

REPLACE 800PL2. REPLACE CABLE BEĆ TWEEN 800PL1 XJ3 AND 800PL2 XJ9. REPLACE 800PL2.

REPLACE HOUSING ANĆ GULATION MOTOR M7.

90 DEG. PHASE OFFĆ SET BETWEEN SIGĆ NALS ON SCOPE AS SHOWN ON BLOCK DIAGRAM 12?

WITH 800PL6 XJ5 DISĆ CONNECTED, 142 OHMS BETWEEN PINS 1 AND 2 AND BETWEEN PINS 3 AND 4 (MOTOR M7 WINDINGS)?

CHECK CONTINUITY OF CABLE BETWEEN 800PL6 XJ1 AND 800PL1 XJ1.

TROUBLESHOOTING

CONFIRM: "Reference = Open". SET HOUSING ANGLE TO MIN BY REPEATEDLY PRESSING F6. : HOUSING ANGULAĆ TION MOTOR MOVEMENTS ARE LESS UNIFORM THAN IN NORMAL APPLICATION BECAUSE COMMAND FREĆ QUENCY IS REDUCED.

SET HOUSING ANGLE TO MAX BY REPEATEDLY PRESSING F5. : HOUSING ANGULAĆ TION MOTOR MOVEMENTS ARE LESS UNIFORM THAN IN NORMAL APPLICATION BECAUSE COMMAND FREĆ QUENCY IS REDUCED.

"Reference = Closed"?

"Reference = Open"?

END OF TEST.

END OF TEST.

VOLTAGE ACROSS 800PL6 C4 AT 27 VDC?

VOLTAGE ACROSS 800PL6 C2 AT 15 VDC?

VOLTAGE BETWEEN 800PL6 XJ12 PIN 1 AND "0V" END OF C2 AT 6 VDC? REPLACE 800PL6. LEAVE TEST MODE VIA F9.

CONTINUITY OF CABLE BETWEEN 800PL6 XJ1 AND 800PL1 XJ1 OK?

MEASURED WITH SCOPE, DOES 800PL6 IC1 PIN 18 CHANGE STATE WHEN "INIT" TEST IS EXECUTED?

REPLACE CABLE BEĆ TWEEN 800PL6 XJ1 AND 800PL1 XJ1.

CONTINUITY OF CABLE BETWEEN 800PL6 XJ2 AND 800PL2 XJ3 OK?

CHECK 27V_EXT DISTRIĆ BUTION ON 800PL1.

REPLACE 800PL2. REPLACE CABLE BEĆ TWEEN 800PL6 XJ2 AND 800PL2 XJ3.

TURN OFF SENOGRAPHE DMR. DISCONNECT 800PL6 XJ11. WITH VOLTMETER IN DIODE TEST MODE, MEASURE VOLTAGE ON FREED CABLE CONNECTOR BETWEEN PINS 1 AND 2. (SEE BLOCK DIAGRAM 12.)

MEASURED WITH SCOPE, DOES 800PL6 IC1 PIN 1 CHANGE STATE WHEN "INIT" TEST IS EXECUTED?

REPLACE 800PL6.

DIODE JUNCTION VOLTAGE AT 1 VDC? REPLACE OPTOSENSOR V10. IN THE SAME WAY AS ABOVE, CHECK DIODE JUNCTIONS OF OPTOSENSORS V11, V12 AND V13 VIA 800PL6 XJ7, XJ10 AND XJ12, RESPECTIVELY. REPLACE DEFECTIVE OPTO-SENSOR(S).

GE Medical Systems Senographe DMR

CONFIRM: PROBLEM WITH COMMAND LINES.

"Down Limit = Closed"   "Up Limit = Closed"??

 

RESET GANTRY CPU BOARD 800PL3.

CHECK ALL FUSES ON 800PL1.

ACTIVATE ONE OF THE COLĆ UMN BUTTONS IN  DIĆ RECTION (S20, S22, S24, S26 OR S35).

COLUMN MOVEMENT IS NOT PROTECTED BY END STOPS IN PROCEDURES BEĆ LOW.

DISCONNECT 800PL2 XJ11 AND XJ15 AND STRAP BEĆ TWEEN XJ15 PIN 3 AND TP18.

"Fuse = Ok"?

5–74

asm 2118393–104

IS SERVICE TERMINAL SCREEN IN AGREEĆ MENT WITH THE CONĆ FIGURATION GIVEN ON THE PREVIOUS PAGE?

ARE THERE DIFFERĆ ENCES ON THE "STAĆ TUS" LINES?

"Up Button = Off"   "Down Button = On"   "Button Secu = On"??

"Up Limit = Open"?

"Up Button = Off"   "Down Button = Off"   "Button Secu = Off"?? RESET GANTRY CPU BOARD 800PL3 AND RETURN TO THE TEST VIA F10.

REV 0

ILLUSTRATION 5–24 TSG 008 – TELESCOPIC COLUMN TROUBLESHOOTING FLOW CHARTS

STRAP BETWEEN 800PL2 XJ11 PIN 3 AND TP18.

"Motor Supply" = Off"   "Motor Cmd = Off"?

ACTIVATE ONE OF THE COLĆ UMN BUTTONS IN   DIĆ RECTION (S20, S22, S24, S26 OR S35).

"Down Limit = Open"?

PROBLEM STILL PRESENT?

REPLACE 800PL2. CONFIRM "SOFTWARE PRES = On". REPLACE 800PL2. END OF TEST.

"Up Button = On"   "Down Button = Off"   "Button Secu = On"??

RECONNECT 800PL2 XJ11 AND STRAP BETWEEN XJ15 PINS 3 AND 4.

CONFIGURE "SOFTware = On" VIA F2.

RESET GANTRY CPU BOARD 800PL3 AND RETURN TO THE TEST VIA F10.

"Software Pres = On"? "Up Limit = Open"? PROBLEM STILL PRESĆ ENT?

REPLACE 800PL2. REPLACE OPTO SWITCH V1. CONFIGURE "MoVemenT" TO "Enabled" VIA F1.

REPLACE 800PL2.

IS COLUMN TOĆ WARDS ITS LOWER POSITION?

DISCONNECT 800PL2 XJ11, RECONNECT 800PL2 XJ15, AND STRAP BETWEEN 800PL2 XJ11 PINS 1 AND 2.

"Down Limit = Open"? REPLACE OPTO SWITCH V2.

CHECK THAT COLUMN DRIVE MECHANISM IS NOT JAMMED BY MOVING THE DRIVE BELT MANUALLY IN BOTH DIRECTIONS.

CHECK THAT COLUMN DRIVE MECHANISM IS NOT JAMMED BY MOVING THE DRIVE BELT MANUALLY IN BOTH DIRECTIONS.

COLUMN MECHANISM OK?

COLUMN MECHANISM OK?

CONFIGURE "PoWeR = Down +" VIA F4. VERIFY "% Power = 15 / 40".

A

CONFIGURE "PoWĆ eR = Up +" VIA F3. VERIFY "% Power = 25 / 40".

SEE ILLUSTRATION 5–25 IS PROBLEM PRESENT WITH 

COLUMN COMMAND BUTTONS?

LOWER COMPRESSION PADDLE HOLDER VIA FINE TUNING KNOB TO ALLOW ACCESS TO 800PL5.

ISOLATE DEFECTIVE BUTĆ TON; CHECK SWITCH AND WIRING CONTINUITY, AND 15 V SUPPLY LINE.

 

 

COLUMN MOVEMENT IS NOT PROTECTED BY END STOPS IN PROCEDURES BELOW.

COLUMN MOVEMENT IS NOT PROTECTED BY END STOPS IN PROCEDURES BELOW.

ACTIVATE ONE OF THE COLĆ UMN BUTTONS IN EITHER DIRECTION (S20, S22, S24, S26 OR S35).

VOLTAGE ACROSS 800PL5 C2 AT 15 VDC?

ACTIVATE ONE OF THE COLĆ UMN BUTTONS IN EITHER DIRECTION (S20, S22, S24, S26 OR S35).

VOLTAGE ACROSS 800PL5 C4 AT 27 VDC?

CHECK 15 V SUPPLY LINE TO COLUMN COMMAND SWITCHES.

COLUMN MOVES DOWN?

VOLTAGE ON CENTER POINTS OF COLUMN COMMAND SWITCHES AT 15 VDC?

REPLACE 800PL5.

REPLACE CABLE BEĆ TWEEN 800PL5 XJ1 AND 800PL2 XJ4.

C DISTRIBUTION OF 27 V EXT ON 800PL1 OK?

CONTINUITY OF CABLE BETWEEN 800PL5 XJ1 AND 800PL2 XJ4 OK?

CORRECT PROBLEM ON 800PL1. REPLACE 800PL2.

COLUMN MOVES UP?

SEE ILLUSTRATION 5–25 DO PARAMETERS "Speed" AND "Position" VARY WHEN COLUMN BUTTON IS ACTIĆ VATED?

CHECK AND REPLACE CABLE BETWEEN 800PL5 XJ3 AND 800PL2 XJ2.

DO PARAMETERS "Speed" AND "Position" VARY WHEN COLUMN BUTTON IS ACTIĆ VATED?

A SEE ILLUSTRATION 5–25 CONFIGURE "PoWeR = Down +" VIA F4. VERIFY "% Power = 15 / 40".

CONFIGURE "PoWĆ eR = Up +" VIA F3. VERIFY "% Power = 25 / 40".

        800PL1 = GANTRY POWER BOARD 800PL2 = GANTRY INTERFACE BOARD

ACTIVATE ONE OF THE COLĆ UMN BUTTONS IN EITHER DIRECTION (S20, S22, S24, S26 OR S35).

ACTIVATE ONE OF THE COLĆ UMN BUTTONS IN EITHER DIRECTION (S20, S22, S24, S26 OR S35).

COLUMN MOVES DOWN?

COLUMN MOVES UP?

800PL3 = CPU BOARD 800PL5 = COMPRESSION ARM DISTRIBUTION BOARD

END OF TEST.

END OF TEST.

REPLACE 800PL1.

TROUBLESHOOTING

COLUMN MOVEMENT IS NOT PROTECTED BY ANY SAFETY IN PROCEDURES BELOW.

5–75

DISCONNECT COLUMN MOTOR M1 SUPPLY WIRES FROM 800PL1 XJ5. FORCE A COMMAND         TO THE MOTOR BY EXTENDING THESE TWO WIRES AND CONNECTING THEM BEĆ TWEEN ANODE OF 800PL1 D60 AND THE 0V SUPPLY. (FOR UPWARD MOVEMENT, BLACK WIRE TO ANODE OF D60; FOR DOWNWARD MOVEMENT, RED WIRE TO ANODE OF D60).

ACTIVATE ONE OF THE COLUMN BUTTONS IN EIĆ THER DIRECTION (S20, S22, S24, S26 OR S35).

DOES MOTOR TURN (VISUAL INSPECTION)?

DO PARAMETERS "Speed" AND "PosiĆ tion" VARY WHEN COLUMN BUTTON IS ACTIVATED?

MOTOR FUNCTIONED CORRECTLY (UP OR DOWN)?

MECHANICAL PROBLEM.

REPEAT ABOVE FORCING OF MOTOR WHILE WATCHĆ ING SERVICE TERMINAL SCREEN.

REPLACE COLUMN MOĆ TOR M1.

DID PARAMETERS "Speed" AND "PosiĆ tion" VARY WHEN MOĆ TOR WAS ACTIVATED?

DOES MOTOR TURN (VISUAL INSPECTION)?

REPLACE 800PL1.

Senographe DMR

 

CONFIGURE "PoWeR =" TO "Down +" VIA F4. VERIFY "% Power = 15 / 40".

ACTIVATE ONE OF THE COLUMN BUTTONS IN EIĆ THER DIRECTION (S20, S22, S24, S26 OR S35).

GE Medical Systems

C

DISCONNECT COLUMN MOTOR M1 FROM WORM SCREW. LOOSEN BELT DRIVE GEAR LOCATED ON MOTOR SHAFT.

CONFIGURE "PoWeR =" TO "Up +" VIA F3. VERIFY "% Power = 25 / 40".

asm 2118393–104

A

REV 0

ILLUSTRATION 5–25 TSG 008 – TELESCOPIC COLUMN TROUBLESHOOTING FLOW CHARTS

WITH 800PL2 XJ12 DISCONNECTED, IS VOLTAGE BETWEEN 800PL2 XJ12 PINS 1 AND 4 AT 5 VDC?

WITH ONE OF THE COLUMN BUTTONS ACTIVATED, VOLTAGE (MEASURED WITH SCOPE) BETWEEN 800PL1 B68 PIN 9 AND TP15 AT 5 VDC?

CONFIGURE: SOFTware = On MoVemenT = Enabled PoWeR = Up + or Up -

CHECK CABLE BETWEEN 800PL2 XJ7 AND 800PL1 XJ4. (SEE BLOCK DIAĆ GRAM 7.)

REPLACE COLUMN MOĆ TOR M1.

ACTIVATE ONE OF THE COLUMN BUTTONS IN EIĆ THER DIRECTION (S20, S22, S24, S26 OR S35).

RECTANGULAR SIGĆ NAL (MEASURED WITH SCOPE) BEĆ TWEEN 800PL1 TP16 AND TP2?

RECONNECT 800PL2 XJ12        . RECTANGULAR SIGĆ NAL (MEASURED WITH SCOPE) BEĆ TWEEN 800PL2 TP3 AND TP18 (0V)? REPLACE 800PL2.

CONTINUITY OF CABLE BETWEEN 800PL1 XJ3 AND 800PL2 XJ9 OK?

CONNECT VOLTMETER BETWEEN 800PL2 XJ12 PINS 2 AND 4. TURN SLOWLY MOTOR M1 CODĆ ER DISK WHILE WATCHING VOLTMETER.

VOLTAGE VARIES ON VOLTMETER? REPLACE CABLE BEĆ TWEEN 800PL1 XJ3 AND 800PL2 XJ9.

REPLACE 800PL1. VOLTAGES (MEAĆ SURED WITH SCOPE) AT 800PL1 XJ3 PIN 18 AND AT 800PL2 XJ9 PIN 18 BOTH AT 1.4 VDC?

RECONNECT 800PL1 XJ5.

REPEAT ABOVE OPERATION WITH VOLTMETER BEĆ TWEEN 800PL2 XJ12 PINS 3 AND 4.

VOLTAGE VARIES ON VOLTMETER? CONTINUITY OF CABLE BETWEEN 800PL1 XJ3 AND 800PL2 XJ9 OK?

REPLACE 800PL1.

REPLACE 800PL2. REPLACE CABLE BEĆ TWEEN 800PL1 XJ3 AND 800PL2 XJ9.

ON 800PL13 CHECK CODER DISK FOR CORRECT CENĆ TERING IN THE OPTICAL SENSOR (SEE JOB CARD XXX).

REPLACE 800PL2.

        800PL1 = GANTRY POWER BOARD 800PL2 = GANTRY INTERFACE BOARD 800PL13 = ENCODER BOARD

TROUBLESHOOTING

CONTINUITY OF CABLE BETWEEN 800PL2 XJ12 AND 800PL13 XJ1 OK? REPLACE CABLE BEĆ TWEEN 800PL2 XJ12 AND 800PL13 XJ1.

REPLACE 800PL13.

GE Medical Systems

asm 2118393–104

Senographe DMR

5–76

REV 0

ILLUSTRATION 5–26 TSG009 – LIGHT CENTERING DEVICE TROUBLESHOOTING FLOW CHARTS

IS SERVICE TERMIĆ NAL SCREEN IN AGREEMENT WITH THE CONFIGURATION GIVEN ON THE PREĆ VIOUS PAGE?

ARE THERE DIFFERĆ ENCES ON THE "STAĆ TUS" LINES?

PRESS LIGHT CENTERING DEVICE BUTTON WHILE WATCHING SERVICE TERMIĆ NAL SCREEN.

RESET 800PL3 AND 400PL3.

"Fuse = Ok"?

"Light Button = On"?

CHECK ALL FUSES ON 800PL1. CONFIRM: "Light Button = On"   "Light Supply = On"

CONFIGURE "CoMmand" TO "On" VIA F1 ON SERVICE TERMINAL.

REPLACE 800PL2. "Light Supply = On"?

VOLTAGE BETWEEN TERMINALS OF 800PL6 C4 AT 27 VDC?

LIGHT CENTERING LAMP LIT? VOLTAGE BETWEEN 800PL1 XJ9 PINS A AND B AT 27 VDC?

DISTRIBUTION OF 27 VDC ON 800PL1 OK?

END OF TEST. VOLTAGE BETWEEN 800PL1 XJ9 PINS A AND B AT 27 VDC?

REPLACE 800PL1. CHECK TIGHTNESS OF 27 VDC LUGS AND TERMIĆ NALS ON 800PL1. CHECK 800PL1 FOR DEFECTIVE 27 VDC TRACKS.

CHECK CONTINUITY OF CABLE BETWEEN 800PL6 XJ1 AND 800PL1 XJ1.

VOLTAGE BETWEEN TERMINALS OF LIGHT CENTERING LAMP L1 AT 27 VDC?

VOLTAGE BETWEEN TERMINALS OF 800PL6 C2 AT 15 VDC?

REPLACE 800PL6.

CHECK FUSE F11 AND ITS HOLDER. (BAD CONTACT.)

VOLTAGE BETWEEN 800PL1 XJ3 PIN 61 AND TP2 AT 5 VDC?

REPLACE LIGHT CENTERĆ ING LAMP L1.

VOLTAGE BETWEEN 800PL1 XJ3 PIN 52 AND TP6 AT 1.2 VDC?

CONTINUITY OF CABLE BETWEEN 800PL1 XJ3 AND 800PL2 XJ9 OK?

REPLACE CABLE BETWEEN 800PL1 XJ9 AND LIGHT CENTERING LAMP L1. DISCONNECT 800PL6 XJ3 AND MEASURE CONTINUĆ ITY ON THE FREED CABLE CONNECTOR      

     : BETWEEN PINS 6 AND 7.

REPLACE 800PL1.

REPLACE 800PL1.

REPLACE 800PL2..

REPLACE CABLE BEĆ TWEEN 800PL1 XJ3 AND 800PL2 XJ9.

CONTINUITY OK? CHECK WIRING BETWEEN 800PL6 XJ3 AND LIGHT CENTERING DEVICE BUTĆ TON S33. IF OK, REPLACE BUTTON S33.

       

CONTINUITY OF CABLE BETWEEN 800PL6 XJ2 AND 800PL2 XJ3 OK?

400PL3 = CPU BOARD 800PL1 = GANTRY POWER BOARD REPLACE CABLE BEĆ TWEEN 800PL6 XJ2 AND 800PL2 XJ3.

REPLACE 800PL2..

TROUBLESHOOTING

800PL2 = GANTRY INTERFACE BOARD 800PL3 = CPU BOARD 800PL6 = TUBE HOUSING ARM DISTRIBUTION BOARD

Software Pres = On? REPLACE800PL2. CONFIGURE "Movement =" TO "Enable" VIA F1.

Paddle Refer = Closed?

DOES "Phase ReadĆ ing =" SHOW A CYĆ CLIC DISPLAY IN THE SEQUENCE "0", "1", "3", "2"?

5–77

ARE 

THE FOLLOWING CONDITIONS PRESENT: "Comp Foot Sw = Off" "Decomp Foot Sw = Off" "Direction = Decompression" "Foot Security = Off" ?

REPLACE 800PL2.

WITH A COMPRESSION PEDAL ACTIVATED, DO 

THE FOLLOWING CONDIĆ TIONS APPEAR: "Comp Foot Sw = On "Decomp Foot Sw = Off" "Direction = Compression" "Foot Security = On" ?

Force Sensor = +0.000E+0? Software Pres = On? CHECK CABLE CONNECĆ TION ON 800PL8 XJ1.

WITH A DECOMPRESSION PEDAL ACTIVATED, DO 

THE FOLLOWING CONDIĆ TIONS APPEAR: "Comp Foot Sw = Off "Decomp Foot Sw = On" "Direction = Decompression" "Foot Security = On" ?

CABLE CONNECTION OK?

LOWER COMPRESSION PADDLE HOLDER BY HAND TO ALLOW ACCESS TO 800PL5. VOLTAGE ACROSS 800PL5 C4 (27V_EXT) AT 27 VDC?

E

ROTATE COMPRESSION FINE TUNING KNOB.

800PL1 F11 AT 27VDC? Rotation But = +0.000E+0?

SEE ILLUSTRATION 5–28 USE F4 OR F5 KEYS TO CONFIGURE "SPeed = 1.0 mm/s", THEN PRESS F6 ONCE (@) AND USE F1 AND F2 TO CONFIĆ GURE "% CURRENT = 25%".

VOLTAGE ACROSS 800PL5 C7 AT 5 VDC?

CHECK CONTINUITY OF CABLE BETWEEN 800PL5 XJ3 AND 800PL1 XJ2.

VOLTAGE ACROSS 800PL5 C2 AT 15 VDC?

RETURN TO MENU @ AND USE F2 TO CONFIGURE "POWER = On".

REPLACE 800PL5. CONNECT SCOPE GROUND TO 800PL2 TP15 (GND) AND PROBE TO 800PL2 TP14 ("FORCE_SENSOR" SIGNAL).

POWER = On? CHECK 5 VOLT POWER SUPPLY.

RECTANGULAR SIGNAL PRESENT ON SCOPE? CONTINUITY OF CABLE BETWEEN 800PL5 XJ2 AND 800PL2 XJ5 OK?

WITH A COMPRESSION PEDAL ACTIVATED, DO 

THE FOLLOWING CONDIĆ TIONS APPEAR: "Paddle Refer = Open" "Comp Foot Sw = On" "Decomp Foot Sw = Off" "Direction = Compression" "Foot Security = On" ?

REPLACE 800PL2.

REPLACE CABLE BEĆ TWEEN 800PL5 XJ2 AND 800PL2 XJ5.

REPLACE CABLE BEĆ TWEEN 800PL5 XJ8 AND 800PL8 XJ1.

Senographe DMR

Fuse = Ok"? CHECK ALL FUSES ON 800PL1.

SEE BLOCK DIAGRAM NO. 7

GE Medical Systems

ACTIVATE SOFTWARE VIA F3.

RESET 800PL3.

DISCONNECT CABLE AND CHECK CONNECĆ TOR ON 800PL8. IF CONĆ NECTOR IS DAMAGED, REPLACE 800PL8.

asm 2118393–104

IS SERVICE TERMINAL SCREEN IN AGREEĆ MENT WITH THE CONĆ FIGURATION GIVEN ON THE PREVIOUS PAGE?

ARE THERE ANY DIFĆ FERENCES ON THE "STATUS" LINES?

REPLACE 800PL2.

REV 0

ILLUSTRATION 5–27 TSG 010 – COMPRESSION TROUBLESHOOTING FLOW CHARTS

CONTINUITY OF CABLE BETWEEN 800PL5 XJ8 AND 800PL8 XJ1 OK?

M SEE ILLUSTRATION 5–30

CONFIRM THAT 

THE FOLLOWING CONDITIONS APPEARED: "Paddle Refer = Open" "Comp Foot Sw = Off" "Decomp Foot Sw = Off" "Direction = Decompression" "Foot Security = Off"

REPLACE 800PL8.

IS PADDLE GOING TOWARDS HOME POSITION? REPLACE 800PL1. (ROTOR CONTROL INĆ CORRECT FOR REĆ VERSING DIRECTION OF MOVEMENT.) END OF TEST.

        800PL1 = GANTRY POWER BOARD 800PL2 = GANTRY INTERFACE BOARD 800PL3 = CPU BOARD 800PL5 = COMPRESSION ARM DISTRIBUTION BOARD 800PL8 = PADDLE BOARD

H

F

SEE ILLUSTRATION 5–30

SEE ILLUSTRATION 5–30

D SEE ILLUSTRATION 5–28

TROUBLESHOOTING

DISCONNECT PEDAL CABLE CONNECTOR FROM 800PL1 AND CHECK: -  CONTINUITY BEĆ TWEEN PINS 3 AND 1 WHEN DECOMPRESSION PEDAL IS ACTIVATED

DISCONNECT PEDAL CABLE CONNECTOR FROM 800PL1 AND CHECK:

        800PL1 = GANTRY POWER BOARD 800PL2 = GANTRY INTERFACE BOARD

- CONTINUITY BETWEEN PINS 3 AND 1 WHEN COMĆ PRESSION IS ACTIVATED

- CONTINUITY BETWEEN PINS 3 AND 4 WHEN DEĆ COMPRESSION IS ACTIĆ VATED

-  CONTINUITY BEĆ TWEEN PINS 3 AND 4 WHEN COMPRESSION PEDĆ AL IS ACTIVATED

- CONTINUITY BETWEEN PINS 3 AND 2 WHEN ANY PEDAL IS ACTIVATED

- CONTINUITY BETWEEN PINS 3 AND 2 WHEN ANY PEDAL IS ACTIVATED

ALL CHECKS ABOVE OK?

ALL CHECKS ABOVE OK? REPLACE PEDAL ASSEMBLY.

- TURN OFF SENOGRAPHE DMR - DISCONNECT CABLE FROM 800PL1 XJ3 - RECONNECT PEDAL CABLE TO 800PL1 - OHMMETER REF TO 800PL1 F11 (PEDAL SUPPLY)

ACTIVATE COMPRESSION PEDAL.

CONTINUITY AT 800PL1 XJ3 PIN 13?

CONTINUITY AT 800PL1 XJ3 PIN 14?

RELEASE COMPRESSION PEDAL AND ACTIVATE DEĆ COMPRESSION PEDAL.

CONTINUITY AT 800PL1 XJ3 PIN 15?

CONTINUITY AT 800PL1 XJ3 PIN 14? REPLACE 800PL1. CONTINUITY OF CABLE BETWEEN 800PL1 XJ3 AND 800PL2 XJ9 OK? REPLACE CABLE BEĆ TWEEN 800PL1 XJ3 AND 800PL2 XJ9.

TROUBLESHOOTING

REPLACE 800PL2.

Senographe DMR

WITH A DECOMPRESSION PEDAL ACTIVATED, DO 

THE FOLLOWING CONDITIONS APPEAR: "Comp Foot Sw = Off" "Decomp Foot Sw = On" "Direction = DecompresĆ sion" "Foot Security = On" ???

GE Medical Systems

E

asm 2118393–104

5–78

D

REV 0

ILLUSTRATION 5–28 TSG 010 – COMPRESSION TROUBLESHOOTING FLOW CHARTS (CONTINUED)

REV 0

GE Medical Systems

asm 2118393–104

Senographe DMR

ILLUSTRATION 5–29 TSG 010 – COMPRESSION TROUBLESHOOTING FLOW CHARTS (CONTINUED)

F LOWER COMPRESSION PADDLE HOLDER BY HAND TO ALLOW ACCESS TO 800PL5. VOLTAGE ACROSS 800PL5 C4 (27V_EXT) AT 27 VDC?

5–79

800PL1 F11 AT 27VDC? VOLTAGE ACROSS 800PL5 C7 AT 5 VDC?

SEE BLOCK DIAGRAM NO. 7 CHECK CONTINUITY OF CABLE BETWEEN 800PL5 XJ3 AND 800PL1 XJ2.

VOLTAGE ACROSS 800PL5 C2 AT 15 VDC? REPLACE 800PL5. - VOLTMETER REF TO 0V END OF 800PL5 C2 - VOLTMETER PROBE TO 800PL5 IC2 PIN 11

       

- ROTATE  

  COMPRESSION FINE TUNĆ ING BUTTON

800PL1 = GANTRY POWER BOARD

- OBSERVE IF VOLTAGE READING VARIES

800PL2 = GANTRY INTERFACE BOARD 800PL5 = COMPRESSION ARM DISTRIBUTION BOARD

- REPEAT WITH VOLTMEĆ TER PROBE ON 800PL5 IC2 PIN 13

800PL9 = ENCODER BOARD

DID VOLTAGE VARY ON 800PL5 IC2 PIN 11?

DID VOLTAGE VARY ON 800PL5 IC2 PIN 13? DETACH COMPRESSION PADDLE HOLDER FROM THE GANTRY, IN ORDER TO HAVE ACCESS TO 800PL9.

CONTINUITY OF CABLE BETWEEN 800PL5 XJ2 AND 800PL2 XJ5 OK? REPLACE CABLE BEĆ TWEEN 800PL5 XJ2 AND 800PL2 XJ5.

VOLTAGE BETWEEN 800PL9 XJ1 PINS 1 AND 4 AT 5VDC? REPLACE 800PL2.

CHECK CONTINUITY OF CABLES BETWEEN 800PL9 AND 800PL8, AND BETWEEN 800PL8 AND 800PL5.

- VOLTMETER REF TO 800PL9 XJ1 PIN 4 - VOLTMETER PROBE TO 800PL9 XJ1 PIN 2 - ROTATE  

  COMPRESSION FINE TUNĆ ING BUTTON - OBSERVE IF VOLTAGE READING VARIES - REPEAT WITH VOLTMEĆ TER PROBE ON 800PL9 XJ1 PIN 3

DID VOLTAGE VARY ON 800PL9 XJ1 PIN 2?

DID VOLTAGE VARY ON 800PL9 XJ1 PIN 3? IS POSITION OF OPTIĆ CAL CODER CORRECT WITH RESPECT TO THE CODER WHEEL?

SEE JOB CARD ... REPLACE 800PL9.

TROUBLESHOOTING

CHECK CONTINUITY OF CABLES BETWEEN 800PL9 AND 800PL8, AND BETWEEN 800PL8 AND 800PL5.

GE Medical Systems

asm 2118393–104

Senographe DMR

M

REV 0

ILLUSTRATION 5–30 TSG 010 – COMPRESSION TROUBLESHOOTING FLOW CHARTS (CONTINUED)

H

DOES PADDLE LEAVE HOME POSITION? DISCONNECT 800PL1 XJ7 (COMPRESSION MOTOR WINDINGS). MEASURE REĆ SISTANCE BETWEEN PINS 1 AND 2, AND BETWEEN PINS 3 AND 4 OF CABLE CONĆ NECTOR.

Paddle Refer : Open?

VOLTAGE ACROSS 800PL5 C4 AT 27VDC?

5–80

CHECK THAT THE VALUE OF "Position [cm] = " IS

 CHANGING. CONTINUITY OF CABLE BETWEEN 800PL5 XJ3 AND 800PL1 XJ2 OK? REPLACE CABLE BEĆ TWEEN 800PL5 XJ3 AND 800PL1 XJ2.

DID  WINDINGS SHOW A RESISTANCE OF ____ OHMS?

DISCONNECT COMPRESĆ SION MOTOR AT CONNECĆ TOR XJP1. MEASURE REĆ SISTANCE BETWEEN PINS 1 AND 2, AND BETWEEN PINS 3 AND 4 OF CONNECTOR GOING TO MOTOR.

VOLTAGE ACROSS 800PL5 C4 AT 27VDC?

CHECK 27V POWER SUPPLY ON 800PL1. DID  WINDINGS SHOW A RESISTANCE OF ____ OHMS?

VOLTAGE BETWEEN 800PL5 R4 (Q2 SIDE) AND 800PL5 C4 0V AT APPROX. 7.2VDC?

VOLTAGE ACROSS 800PL5 C7 AT 5VDC?

CONTINUITY OF CABLE BETWEEN 800PL5 XJ7 AND 800PL11 XJ1 OK?

WITH F0 OPTICALLY BLOCKED, IS VOLTAGE BETWEEN 800PL5 C2 0V AND 800PL5 IC2 PIN 3 AT 4VDC? REPLACE 800PL5.

WITH 800PL5 FO OPTIĆ CALLY BLOCKED, IS VOLTAGE BETWEEN 800PL5 C2 0V AND 800PL5 IC2 PIN 16 AT 14VDC?

REPLACE CABLE BEĆ TWEEN 800PL1 XJ7 AND XJP1.

REPLACE COMPRESĆ SION MOTOR M4.

LOWER COMPRESSION PADDLE HOLDER BY HAND TO ALLOW ACCESS TO 800PL5.

USE F2 TO CONFIGURE POWER = Off.

REPLACE 800PL5.

REPLACE CABLE BEĆ TWEEN 800PL5 XJ7 AND 800PL11 XJ1.

CONTINUITY OF CABLE BETWEEN 800PL5 XJ2 AND 800PL2 XJ5 OK? REPLACE CABLE BEĆ TWEEN 800PL5 XJ2 AND 800PL2 XJ5.

CONTINUITY OF CABLE BETWEEN 800PL5 XJ3 AND 800PL1 XJ2 OK? REPLACE CABLE BEĆ TWEEN 800PL5 XJ3 AND 800PL1 XJ2. CONNECT SCOPE GND TO 800PL1 0V, THEN CHECK THE FOLLOWING SIGNALS ON 800PL2:

CHECK 27V POWER SUPPLY ON 800PL1.

SET "SPeed :" TO MINIMUM POSSIBLE BY PRESSING F5 REPEATEDLY UNTIL "0.6 mm/s" IS OBTAINED.

REPLACE 800PL2.

- 800PL2 D48 CATHODE SHOULD GO TO 5VDC WHEN MoVemenT IS ENĆ ABLED VIA F2

CONFIGURE POWER : On VIA F2.

- 800PL2 D35 CATHODE AND 800PL2 D50 CATHODE SHOULD  SHOW A 1-VOLT PEAK POSITIVE HALF-WAVE RECTIFIED SINE WAVE (APPROX. 4 mS PERIOD)

CONNECT VOLTMETER GND TO 800PL5 C2 0V. INPUT VOLTAGE OF 800PL5 Q2 EQUAL TO ITS OUTPUT VOLTAGE?

DO VOLTAGES ON 800PL5 IC1 PIN 6   PIN 7  VARY            ?

- 800PL2 D39 ANODE AND 800PL2 D59 ANODE SHOULD  SHOW A 5-VOLT PEAK POSITIVE SQUARE WAVE (APPROX. 8 mS PERIOD)

REPLACE 800PL11.

REPLACE 800PL5.

CONTINUITY OF CABLE BETWEEN 800PL5 XJ6 AND 800PL7 XJ1 OK? REPLACE CABLE BEĆ TWEEN 800PL5 XJ6 AND 800PL7 XJ1.

DO VOLTAGES ON 800PL5 IC1 PIN 13   PIN 12  VARY            ?

ABOVE SIGNALS  OK?

REPLACE 800PL5. REPLACE 800PL1.

CONTINUITY OF CABLE BETWEEN 800PL1 XJ3 AND 800PL2 XJ9 OK?

DISCONNECT 800PL5 XJ8. PERFORM A DIODE JUNCĆ TION TEST BETWEEN 800PL5 XJ6 PIN 6 (ANODE) AND 800PL5 XJ8 PIN 8 (CATHODE).

REPLACE CABLE BEĆ TWEEN 800PL1 XJ3 AND 800PL2 XJ9.

CONTINUITY OF CABLE BETWEEN 800PL5 XJ1 AND 800PL2 XJ4 OK? REPLACE CABLE BEĆ TWEEN 800PL5 XJ1 AND 800PL2 XJ4.

JUNCTION VOLTAGE AT APPROX. 1V?

REPLACE 800PL2. REPLACE 800PL2.

REPLACE 800PL5.

        800PL1 = GANTRY POWER BOARD

REPLACE 800PL7.

800PL2 = GANTRY INTERFACE BOARD 800PL5 = COMPRESSION ARM DISTRIBUTION BOARD 800PL7 = SID SENSOR BOARD 800PL11 = ENCODER BOARD

TROUBLESHOOTING

GE Medical Systems

asm 2118393–104

Senographe DMR

   

REV 0

ILLUSTRATION 5–31 TSG 011 – REAR, LATERAL AND FRONT COLLIMATOR TROUBLESHOOTING FLOW CHARTS

GO TO MENU @. VERIFY THAT SERVICE TERMINAL SCREEN IS IN AGREEMENT WITH PREĆ VIOUS PAGE. WHILE OBSERVING THE REAR COLLIMATOR, EXĆ ECUTE THE "INIT" TEST BY PRESSING F9 AND THEN F1. DURING THE "INIT" TEST, DID THE REAR COLLIMATOR BEHAVE AS GIVEN ON THE "REAR COLLIMATOR MAINT" MENU NO. @?

        800PL1 = GANTRY POWER BOARD

5–81

800PL2 = GANTRY INTERFACE BOARD 800PL6 = TUBE HOUSING ARM DISTRIBUTION BOARD

DURING THE "INIT" TEST, DID THE MOTOR MAKE A GROANING NOISE?

ENTER "TEST" VIA F2.

SET REAR COLLIMATOR APĆ ERTURE TO MINIMUM OPENĆ ING BY PRESSING F6 REĆ PEATEDLY.

CONFIGURE: "PHASE 1 = Toggle" VIA F2.

RECTANGULAR WAĆ VEFORM ON ANODE OF 800PL1 D10 (MEASURED WITH SCOPE)?

REPLACE 800PL1.

DOES SCOPE SHOW THE WAVEFORM GIVEN ON BLOCK DIAGRAM 12? RECTANGULAR WAĆ VEFORM ON CATHĆ ODE OF 800PL1 D14 (MEASURED WITH SCOPE)?

REPLACE 800PL1.

RECTANGULAR WAĆ VEFORM ON ANODE OF 800PL1 D18 (MEASURED WITH SCOPE)?

REPLACE 800PL1.

CONTINUITY OF CABLE BETWEEN 800PL1 XJ3 AND 800PL2 XJ9 OK?

RECTANGULAR WAĆ VEFORM ON CATHĆ ODE OF 800PL1 D14 (MEASURED WITH SCOPE)?

REPLACE 800PL1.

: REAR COLLIMATOR MOTOR MOVEMENTS ARE LESS UNIFORM THAN IN NORMAL APPLICATION BEĆ CAUSE COMMAND FREĆ QUENCY IS REDUCED.

MEASURED WITH SCOPE (PROBE GROUND ON GROUNDED END OF 800PL1 C22), DOES 800PL1 B16 PIN 1 SHOW THE WAVEĆ FORM GIVEN ON BLOCK DIAGRAM 12?

CONFIGURE: "Current Value = Toggle" VIA F1.

CONFIGURE: "Current Value = Disabled" "PHASE 1 = Disabled" "PHASE 2 = Toggle". MEASURED WITH SCOPE (PROBE GROUND ON GROUNDED END OF 800PL1 C42), DOES 800PL1 B26 PIN 1 SHOW THE WAVEĆ FORM GIVEN ON BLOCK DIAGRAM 12?

CONFIGURE: "Current Value = Toggle".

DOES SCOPE SHOW THE WAVEFORM GIVEN ON BLOCK DIAGRAM 12?

"Reference = "Open"?

END OF TEST. VOLTAGE ACROSS 800PL6 C4 AT 27 VDC?

VOLTAGE ACROSS 800PL6 C2 AT 15 VDC?

VOLTAGE BETWEEN 800PL6 XJ12 PIN 1 AND "0V" END OF C2 AT 6 VDC?

REPLACE CABLE BEĆ TWEEN 800PL1 XJ3 AND 800PL2 XJ9.

CHECK 27V_EXT DISTRIĆ BUTION ON 800PL1.

REPLACE CABLE BEĆ TWEEN 800PL6 XJ1 AND 800PL1 XJ1.

MEASURED WITH SCOPE, DOES 800PL6 IC1 PIN 2 CHANGE STATE WHEN "INIT" TEST IS EXECUTED?

CONTINUITY OF CABLE BETWEEN 800PL6 XJ2 AND 800PL2 XJ3 OK?

REPLACE 800PL6. REPLACE 800PL2.

VIEW 800PL1 B16 PIN 1 AND B26 PIN 1 SIMULTANEOUSLY ON SCOPE.

REPLACE CABLE BEĆ TWEEN 800PL6 XJ2 AND 800PL2 XJ3.

WHILE WATCHING SCOPE, ACTIVATE "CLOSE" VIA F6.

REPLACE 800PL2. WITH 800PL6 XJ8 DISĆ CONNECTED, 142 OHMS BETWEEN PINS 1 AND 2 AND BEĆ TWEEN PINS 3 AND 4 (MOTOR M8 WINDĆ INGS)?

CHECK CONTINUITY OF CABLE BETWEEN 800PL6 XJ1 AND 800PL1 XJ1.

TROUBLESHOOTING

REPLACE 800PL6.

MEASURED WITH SCOPE, DOES 800PL6 IC1 PIN 17 CHANGE STATE WHEN "INIT" TEST IS EXECUTED?

TURN OFF SENOGRAPHE DMR. DISCONNECT 800PL6 XJ11. WITH VOLTMETER IN DIODE TEST MODE, MEASURE VOLTAGE ON FREED CABLE CONNECTOR BETWEEN PINS 1 AND 2. (SEE BLOCK DIAGRAM 11.)

90 DEG. PHASE OFFSET BETWEEN SIGNALS ON SCOPE AS SHOWN ON BLOCK DIAGRAM 12?

REPLACE REAR COLLIMAĆ TOR MOTOR M8.

CONTINUITY OF CABLE BETWEEN 800PL6 XJ1 AND 800PL1 XJ1 OK?

LEAVE TEST MODE VIA F9.

: REAR COLLIMATOR MOTOR MOVEMENTS ARE LESS UNIFORM THAN IN NORMAL APPLICATION BEĆ CAUSE COMMAND FREĆ QUENCY IS REDUCED.

REPLACE 800PL2.

ENTER "TEST" VIA F2.

DIODE JUNCTION VOLTAGE AT 1 VDC? REPLACE OPTOSENSOR V10. IN THE SAME WAY AS ABOVE, CHECK DIODE JUNCTIONS OF OPTOSENSORS V11, V12 AND V13 VIA 800PL6 XJ7, XJ10 AND XJ12, RESPECTIVELY. REPLACE DEFECTIVE OPTO-SENSOR(S).

GE Medical Systems

asm 2118393–104

Senographe DMR

   

REV 0

ILLUSTRATION 5–32 TSG 011 – REAR, LATERAL AND FRONT COLLIMATOR TROUBLESHOOTING FLOW CHARTS

TURN SENOGRAPHE DMR OFF, THEN BACK ON AGAIN. PRESS F10 AND GO TO "LATERAL COLĆ LIMATOR MAINT" MENU NO. @.

WHILE OBSERVING THE LATĆ ERAL COLLIMATOR BLADES, EXECUTE THE "INIT" TEST BY PRESSING F1.

       

DURING THE "INIT" TEST, DID THE LATERAL COLLIMATOR BLADES BEHAVE AS GIVEN ON THE "LATERAL COLLIĆ MATOR MAINT" MENU NO. @?

800PL1 = GANTRY POWER BOARD 800PL2 = GANTRY INTERFACE BOARD 800PL6 = TUBE HOUSING ARM DISTRIBUTION BOARD

5–82

DURING THE "INIT" TEST, DID THE MOTOR MAKE A GROANING NOISE?

ENTER "TEST" VIA F2. CONFIRM : "Current Value = Disabled" "PHASE 1 = Disabled" "PHASE 2 = Disabled"

ENTER "TEST" VIA F2.

CONFIRM : "Current Value = Disabled" "PHASE 1 = Disabled" "PHASE 2 = Disabled"

SET LATERAL COLLIMATOR APERTURE TO MINIMUM OPENING BY PRESSING F6 REPEATEDLY.

CONFIGURE: "PHASE 1 = Toggle" VIA F2.

RECTANGULAR WAVEĆ FORM ON ANODE OF 800PL1 D11 (MEAĆ SURED WITH SCOPE)?

MEASURED WITH SCOPE (PROBE GROUND ON GROUNDED END OF 800PL1 C50), DOES 800PL1 B33 PIN 1 SHOW THE WAVEĆ FORM GIVEN ON BLOCK DIAGRAM 12?

"Reference = "Open"?

END OF TEST. CONFIGURE: "Current Value = Toggle" VIA F1.

REPLACE 800PL1.

RECTANGULAR WAVEĆ FORM ON CATHODE OF 800PL1 D15 (MEASURED WITH SCOPE)?

: LATERAL COLLIMATOR MOTOR MOVEMENTS ARE LESS UNIFORM THAN IN NORĆ MAL APPLICATION BECAUSE COMMAND FREQUENCY IS REDUCED.

VOLTAGE ACROSS 800PL6 C4 AT 27 VDC?

DOES SCOPE SHOW THE WAVEFORM GIVĆ EN ON BLOCK DIAĆ GRAM 12?

VOLTAGE ACROSS 800PL6 C2 AT 15 VDC?

CONFIGURE: "Current Value = Disabled" "PHASE 1 = Disabled" "PHASE 2 = Toggle".

VOLTAGE BETWEEN 800PL6 XJ12 PIN 1 AND "0V" END OF C2 AT 6 VDC?

CONTINUITY OF CABLE BETWEEN 800PL6 XJ1 AND 800PL1 XJ1 OK?

REPLACE 800PL6. REPLACE 800PL1.

RECTANGULAR WAVEĆ FORM ON ANODE OF 800PL1 D19 (MEAĆ SURED WITH SCOPE)?

REPLACE 800PL1.

E RECTANGULAR WAVEĆ FORM ON CATHODE OF 800PL1 D15 (MEAĆ SURED WITH SCOPE)? CONTINUITY OF CABLE BETWEEN 800PL1 XJ3 AND 800PL2 XJ9 OK?

REPLACE 800PL1.

MEASURED WITH SCOPE (PROBE GROUND ON GROUNDED END OF 800PL1 C49), DOES 800PL1 B32 PIN 1 SHOW THE WAVEĆ FORM GIVEN ON BLOCK DIAGRAM 12?

CONFIGURE: "Current Value = Toggle".

LEAVE TEST MODE VIA F9.

REPLACE CABLE BETWEEN 800PL1 XJ3 AND 800PL2 XJ9.

REPLACE CABLE BETWEEN 800PL6 XJ1 AND 800PL1 XJ1.

MEASURED WITH SCOPE, DOES 800PL6 IC1 PIN 16 CHANGE STATE WHEN "INIT" TEST IS EXECUTED?

MEASURED WITH SCOPE, DOES 800PL6 IC1 PIN 3 CHANGE STATE WHEN "INIT" TEST IS EXECUTED?

CONTINUITY OF CABLE BETWEEN 800PL6 XJ2 AND 800PL2 XJ3 OK?

DOES SCOPE SHOW THE WAVEFORM GIVEN ON BLOCK DIAGRAM 12?

REPLACE 800PL6. REPLACE 800PL2.

VIEW 800PL1 B33 PIN 1 AND B32 PIN 1 SIMULTANEOUSLY ON SCOPE.

REPLACE CABLE BETWEEN 800PL6 XJ2 AND 800PL2 XJ3.

WHILE WATCHING SCOPE, ACĆ TIVATE "CLOSE" VIA F6.

TURN OFF SENOGRAPHE DMR.

: LATERAL COLLIMATOR MOTOR MOVEMENTS ARE LESS UNIFORM THAN IN NORĆ MAL APPLICATION BECAUSE COMMAND FREQUENCY IS REDUCED.

REPLACE 800PL2.

CHECK 27V_EXT DISTRIBUĆ TION ON 800PL1.

DISCONNECT 800PL6 XJ11. WITH VOLTMETER IN DIODE TEST MODE, MEASURE VOLTĆ AGE ON FREED CABLE CONĆ NECTOR BETWEEN PINS 1 AND 2. (SEE BLOCK DIAGRAM 11.)

90 DEG. PHASE OFFĆ SET BETWEEN SIGĆ NALS ON SCOPE AS SHOWN ON BLOCK DIAGRAM 12?

DIODE JUNCTION VOLTĆ AGE AT 1 VDC?

REPLACE 800PL2. WITH 800PL6 XJ9 DISĆ CONNECTED, 142 OHMS BETWEEN PINS 1 AND 2 AND BETWEEN PINS 3 AND 4 (MOTOR M9 WINDINGS)? REPLACE LATERAL COLLIĆ MATOR MOTOR M9. CHECK CONTINUITY OF CABLE BETWEEN 800PL6 XJ1 AND 800PL1 XJ1.

TROUBLESHOOTING

REPLACE OPTO-SENĆ SOR V10. IN THE SAME WAY AS ABOVE, CHECK DIODE JUNCĆ TIONS OF OPTO-SENSORS V11, V12 AND V13 VIA 800PL6 XJ7, XJ10 AND XJ12, REĆ SPECTIVELY. REPLACE DEĆ FECTIVE OPTO-SENSOR(S).

GE Medical Systems

asm 2118393–104

Senographe DMR

   

REV 0

ILLUSTRATION 5–33 TSG 011 – REAR, LATERAL AND FRONT COLLIMATOR TROUBLESHOOTING FLOW CHARTS

TURN SENOGRAPHE DMR OFF, THEN BACK ON AGAIN. PRESS F10 AND GO TO "LATĆ ERAL COLLIMATOR MAINT" MENU NO. @. WHILE OBSERVING THE LATERAL COLLIMATOR BLADES, EXECUTE THE "INIT" TEST BY PRESSING F1.

        

DURING THE "INIT" TEST, DID THE FRONT COLLIMATOR BLADES BEHAVE AS GIVEN ON THE "LATERAL COLLIĆ MATOR MAINT" MENU NO. @?

800PL1 = GANTRY POWER BOARD 800PL2 = GANTRY INTERFACE BOARD 800PL6 = TUBE HOUSING ARM DISTRIBUTION BOARD

5–83

DURING THE "INIT" TEST, DID THE MOTOR MAKE A GROANING NOISE?

CONFIRM : "Current Value = Disabled" "PHASE 1 = Disabled" "PHASE 2 = Disabled"

ENTER "TEST" VIA F2.

CONFIRM : "Current Value = Disabled" "PHASE 1 = Disabled" "PHASE 2 = Disabled"

SET FRONT COLLIMATOR APERTURE TO MINIMUM OPENING BY PRESSING F6 REPEATEDLY.

CONFIGURE: "PHASE 1 = Toggle" VIA F2.

RECTANGULAR WAĆ VEFORM ON ANODE OF 800PL1 D93 (MEASURED WITH SCOPE)?

: FRONT COLLIMATOR MOTOR MOVEMENTS ARE LESS UNIFORM THAN IN NORMAL APPLICATION BEĆ CAUSE COMMAND FREĆ QUENCY IS REDUCED.

MEASURED WITH SCOPE (PROBE GROUND ON GROUNDED END OF 800PL1 C50), DOES 800PL1 B78 PIN 1 SHOW THE WAVEĆ FORM GIVEN ON BLOCK DIAGRAM 12?

"Reference = "Open"?

END OF TEST. CONFIGURE: "Current Value = Toggle" VIA F1.

REPLACE 800PL1. DOES SCOPE SHOW THE WAVEFORM GIVEN ON BLOCK DIAGRAM 12?

RECTANGULAR WAĆ VEFORM ON CATHĆ ODE OF 800PL1 D92 (MEASURED WITH SCOPE)?

ENTER "TEST" VIA F2.

CONFIGURE: "Current Value = Disabled" "PHASE 1 = Disabled" "PHASE 2 = Toggle".

VOLTAGE ACROSS 800PL6 C4 AT 27 VDC?

VOLTAGE ACROSS 800PL6 C2 AT 15 VDC?

CONTINUITY OF CABLE BETWEEN 800PL6 XJ1 AND 800PL1 XJ1 OK?

VOLTAGE BETWEEN 800PL6 XJ12 PIN 1 AND "0V" END OF C2 AT 6 VDC? REPLACE 800PL6.

REPLACE 800PL1.

RECTANGULAR WAĆ VEFORM ON ANODE OF 800PL1 D94 (MEASURED WITH SCOPE)?

MEASURED WITH SCOPE (PROBE GROUND ON GROUNDED END OF 800PL1 C49), DOES 800PL1 B79 PIN 1 SHOW THE WAVEĆ FORM GIVEN ON BLOCK DIAGRAM 12?

CONFIGURE: "Current Value = Toggle".

REPLACE 800PL1.

E CONTINUITY OF CABLE BETWEEN 800PL1 XJ3 AND 800PL2 XJ9 OK?

RECTANGULAR WAĆ VEFORM ON CATHĆ ODE OF 800PL1 D92 (MEASURED WITH SCOPE)?

REPLACE 800PL1.

DOES SCOPE SHOW THE WAVEFORM GIVEN ON BLOCK DIAGRAM 12?

LEAVE TEST MODE VIA F9.

REPLACE CABLE BEĆ TWEEN 800PL1 XJ3 AND 800PL2 XJ9.

MEASURED WITH SCOPE, DOES 800PL6 IC1 PIN 5 CHANGE STATE WHEN "INIT" TEST IS EXECUTED?

CONTINUITY OF CABLE BETWEEN 800PL6 XJ2 AND 800PL2 XJ3 OK?

REPLACE 800PL6. REPLACE 800PL2.

VIEW 800PL1 B78 PIN 1 AND B79 PIN 1 SIMULTANEOUSLY ON SCOPE.

REPLACE CABLE BEĆ TWEEN 800PL6 XJ2 AND 800PL2 XJ3.

WHILE WATCHING SCOPE, ACTIVATE "CLOSE" VIA F6.

TURN OFF SENOGRAPHE DMR. DISCONNECT 800PL6 XJ11. WITH VOLTMETER IN DIODE TEST MODE, MEASURE VOLTAGE ON FREED CABLE CONNECTOR BETWEEN PINS 1 AND 2. (SEE BLOCK DIAGRAM 11.)

90 DEG. PHASE OFFĆ SET BETWEEN SIGĆ NALS ON SCOPE AS SHOWN ON BLOCK DIAGRAM 12? REPLACE 800PL2. WITH 800PL6 XJ9 DISĆ CONNECTED, 28 OHMS BETWEEN PINS 1 AND 2 AND BEĆ TWEEN PINS 3 AND 4 (MOTOR WINDINGS)? REPLACE FRONT COLLIĆ MATOR MOTOR CHECK CONTINUITY OF CABLE BETWEEN 800PL6 XJ1 AND 800PL1 XJ1.

TROUBLESHOOTING

REPLACE CABLE BEĆ TWEEN 800PL6 XJ1 AND 800PL1 XJ1.

MEASURED WITH SCOPE, DOES 800PL6 IC1 PIN 14 CHANGE STATE WHEN "INIT" TEST IS EXECUTED?

: FRONT COLLIMATOR MOTOR MOVEMENTS ARE LESS UNIFORM THAN IN NORMAL APPLICATION BEĆ CAUSE COMMAND FREĆ QUENCY IS REDUCED.

REPLACE 800PL2.

CHECK 27V_EXT DISTRIĆ BUTION ON 800PL1.

DIODE JUNCTION VOLTAGE AT 1 VDC? REPLACE OPTOSENSOR IN THE SAME WAY AS ABOVE, CHECK DIODE JUNCTIONS OF OPTOSENSORS V11, V12 AND V13 VIA 800PL6 XJ7, XJ10 AND XJ12, RESPECTIVELY. REPLACE DEFECTIVE OPTO-SENSOR(S).

REV 0

GE Medical Systems

asm 2118393–104

Senographe DMR

ILLUSTRATION 5–34 TSG 012 – FILTER TROUBLESHOOTING FLOW CHARTS

SERVICE TERMINAL SCREEN MUST BE IN AGREEMENT WITH THE CONFIGURATION GIVEN ON THE PREVIOUS PAGE.

WHILE OBSERVING THE FILĆ TER HOLDER, EXECUTE THE "INIT" TEST BY PRESSING F9 AND THEN F1.

5–84

DID THE FILTER HOLDĆ ER MAKE A COMĆ PLETE TURN AND THEN GENERATE A "BEEP" TONE     

       ?

CONFIRM: FILTER HOLDER DID NOT ROTATE AT ALL.

DID THE FILTER HOLDĆ ER MAKE A COMĆ PLETE TURN AND THEN RETURN TO THE LAST FILTER USED?

END OF TEST.

ENTER "TEST" VIA F2. VOLTAGE ACROSS 800PL6 C4 AT 27 VDC?

CONFIRM: Current Value = Disabled Phase 1 = Disabled Phase 2 = Disabled Reference = X

CHECK 27V_EXT ON 800PL1. VOLTAGE ACROSS 800PL6 C2 AT 15 VDC?

CONFIGURE "PHASE 1" TO "Toggle" VIA F2.

WITH PROBE GROUND ON GROUNDED END OF 800PL1 C32, DOES 800PL1 B18 PIN 1 SHOW THE WAVEĆ FORM GIVEN ON BLOCK DIAGRAM 12?

KEEP "PHASE 1 = Toggle" AND CONFIGURE "Current Value" TO "Toggle" VIA F1.

PROBLEMS WITH 27V_EXT ON 800PL1? VOLTAGE BETWEEN 800PL6 XJ12 PIN 1 AND "0V" END OF C2 AT 6 VDC? REPLACE 800PL6. RECTANGULAR WAĆ VEFORM ON ANODE OF 800PL1 D9 (MEAĆ SURED WITH SCOPE)?

MEASURED WITH SCOPE, DOES 800PL6 IC1 PIN 15 CHANGE STATE WHEN "INIT" TEST IS EXECUTED?

CONTINUITY OF CABLE BETWEEN 800PL6 XJ2 AND 800PL2 XJ3 OK? RECTANGULAR WAĆ VEFORM ON CATHĆ ODE OF 800PL1 D13 (MEASURED WITH SCOPE)?

REPLACE 800PL6. REPLACE 800PL2. REPLACE CABLE BEĆ TWEEN 800PL6 XJ2 AND 800PL2 XJ3.

REPLACE 800PL1. MEASURED WITH SCOPE (PROBE GROUND ON GROUNDED END OF 800PL1 C31), DOES 800PL1 B17 PIN 1 SHOW THE WAVEĆ FORM GIVEN ON BLOCK DIAGRAM 12?

MEASURED WITH SCOPE, DOES 800PL6 IC1 PIN 4 CHANGE STATE WHEN "INIT" TEST IS EXECUTED?

REPLACE 800PL1.

DOES SCOPE SHOW THE WAVEFORM GIVEN ON BLOCK DIAGRAM 12?

CONFIGURE: "Current Value = Disabled" "PHASE 1 = Disabled" "PHASE 2 = Toggle".

CHECK 800PL1 FOR TIGHTNESS OF SUPPLY TERMINALS, DEFECTIVE PRINTED CIRCUIT PATHS, ETC. CHECK CONTINUITY OF CABLE BETWEEN 800PL6 XJ1 AND 800PL1 XJ1.

TURN OFF SENOGRAPHE DMR.

DISCONNECT 800PL6 XJ11. WITH VOLTMETER IN DIODE TEST MODE, MEASURE VOLTAGE ON FREED CABLE CONNECTOR BETWEEN PINS 1 AND 2. (SEE BLOCK DIAGRAM 12.)

DIODE JUNCTION VOLTAGE AT 1 VDC? REPLACE OPTOSENSOR V10. IN THE SAME WAY AS ABOVE, CHECK DIODE JUNCTIONS OF OPTOSENSORS V11, V12 AND V13 VIA 800PL6 XJ7, XJ10 AND XJ12, RESPECTIVELY. REPLACE DEFECTIVE OPTO-SENSOR(S).

RECTANGULAR WAĆ VEFORM ON ANODE OF 800PL1 D17 (MEASURED WITH SCOPE)?

CONFIGURE: "Current Value = Toggle". REPLACE 800PL1. DOES SCOPE SHOW THE WAVEFORM GIVEN ON BLOCK DIAGRAM 12?

VIEW 800PL1 B17 PIN 1 AND B18 PIN 1 SIMULTANEOUSLY ON SCOPE.

: FILTER MOTOR MOVEMENTS ARE LESS UNIĆ FORM THAN IN NORMAL APPLICATION BECAUSE COMMAND FREQUENCY IS REDUCED.

RECTANGULAR WAĆ VEFORM ON CATHĆ ODE OF 800PL1 D13 (MEASURED WITH SCOPE)?

        800PL1 = GANTRY POWER BOARD

REPLACE 800PL1.

800PL2 = GANTRY INTERFACE BOARD 800PL6 = TUBE HOUSING ARM DISTRIBUTION BOARD

CONTINUITY OF CABLE BETWEEN 800PL1 XJ3 AND 800PL2 XJ9 OK?

90 DEG. PHASE SHIFT BETWEEN SIGĆ NALS ON SCOPE AS SHOWN ON BLOCK DIAGRAM 12?

REPLACE 800PL2. REPLACE 800PL2. REPLACE CABLE BEĆ TWEEN 800PL1 XJ3 AND 800PL2 XJ9.

WITH 800PL6 XJ6 DISĆ CONNECTED, 142 OHMS BETWEEN PINS 1 AND 2 AND BETWEEN PINS 3 AND 4 (MOTOR M6 WINDINGS)? REPLACE FILTER MOTOR M6.

CHECK CONTINUITY OF CABLE BETWEEN 800PL6 XJ1 AND 800PL1 XJ1.

TROUBLESHOOTING

REV 0

GE Medical Systems

asm 2118393–104

Senographe DMR

ILLUSTRATION 5–35 TSG 013 – ARM ROTATION TROUBLESHOOTING FLOW CHARTS

GO TO MENU @ 0.8 OR +8.000E-1 OR 0.57 OR +5.7000E-1 OR