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• Raul Ivan Delgado Melendez

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E2Oenz01

3-1

Introduction

Note All wiring connections between components are shown exactly as they exist in the vehicles. It is important to realize, however, that no attempt has been made on the schematic to represent components and wiring as they physically appear on the vehicle. For example, a 4-foot length of wire is treated no differently in a schematic from one which is only a few inches long. Furthermore, to aid in understanding electrical (electronic) operation, wiring inside complicated components has been simplified. Complete Circuit Operation Each circuit is shown completely and independently in one cell. Other components which are connected to the circuit may not be shown unless they influence the circuit operation. System Overview Each major vehicle system includes a complete system overview prior to each set of schematic pages. It is important to realize that this is only a high level overview of the complete system connectivity. It includes component operational information (1), component name and base part number (2), and basic component internals (3). It does not include specific circuit information, connector or pin numbers, splices or grounds. That information is found on the schematic pages.

Excursion, Super Duty Series, F-250, F-350, F-450, F-550 ’02

E2Oenz01

Introduction

Hot in run

Hot at all

P91 Central Junction Box (CJB) (14A067)

Hot in run

times F2.23 10A

F2.15 5A

1

Hot at all times

3-2

P93 Battery Junction Box (BJB) (14A003)

F1.26 50A

F2.6 5A Indicator receives a ground from the Signals 4WABS Module

module when there is a fault in the

that braking condition is

system. The lamp will stay on until

about to occur.

the fault is corrected.

2

A30 Instrument cluster (10849)

N82 Brake pedal position switch (13480)

D20 Data Link Connector (DLC) (14489)

A7 ABS control module (2C219)

Monitors the Brake Pedal B14 Wheel speed sensor, right front (2C204)

N452 Traction control switch

3

B15 Wheel speed sensor, left front (2C205)

B25 Rear axle speed sensor (2L373)

Position Switch and system speed sensors to determine when the 4WABS system should be engaged.

A variable reluctance sensor and

A variable reluctance sensor and

toothed speed indicator ring used

toothed speed indicator ring used

to determine wheel speed. As ring

to determine axle speed. As ring

teeth pass by reluctance sensor, a

teeth pass by reluctance sensor, a

pulsing voltage signal is generated

pulsing voltage signal is generated

and sent to 4WABS module.

and sent to 4WABS module.

Voltage pulses are directly

Voltage pulses are directly

proportional to rotational wheel

proportional to rotational axle

speed.

speed.

N1 Brake fluid level switch (2L414)

A30 Instrument cluster (10849)

Excursion, Super Duty Series, F-250, F-350, F-450, F-550 ’02

E2Oenz01

3-3

Introduction

Current Flow (1)

Component Identification Numbers (6)

Each cell normally starts with the component that powers the circuit such as a fuse or the ignition switch. Current flow is shown from the power source at the top of the page to ground at the bottom of the page. In order to concentrate on the essential parts, power supply and ground connections are sometimes simplified by a dashed line in the schematics. A full representation of the power supply of a fuse or the power distribution from a fuse to various components is given in cell 13 “Power Distribution”. Full representation of the ground connections are shown in cell 10 “Grounds”.

Each component on each schematic has a component identification number located to the upper right hand side of the component. By finding this number in the Component Location Chart, the Component Location View for that component can easily be found.

F2.6 5A

Switch Positions (2) Within the schematic, all switches, sensors and relays are shown “at rest” (as if the Ignition Switch were OFF).

P91 Central Junction Box (CJB) (14A067)

Hot in run

31

1

C270a See page 13–8

11

6

C220a A30 Instrument cluster (10849) 1) Traction control

Splices (3) 12

A dashed line indicates that the splice is not shown completely. A reference is given to the page where the splice appears in full. It is also listed in the Index. Component Referencing (4) Each component on a schematic has a reference to the component location view for that component. It is located to the right of each component.

1

5

12) ABS 62–3

4 939

22 VT

15

16

C220a

603

20 DG

27

C1019

D20 Data Link Connector (DLC) (14489)

4

2

939

20 VT

603

S157

3

18 DG

914

Component Names, Notes and Base Part Numbers (5) Component names are placed on the right hand side of each component. Any notes that describe switch positions or operating conditions follow the name. Descriptions of the internals of the component are also included here. The page where the component appears in full is listed in the Index. The base part number for a component is listed in parentheses next to or under a component. These part numbers will appear any place the component name appears in the publication.

Excursion, Super Duty Series, F-250, F-350, F-450, F-550 ’02

10 See page 14–3

7

15

3

18 TN/OG

C251 See page 14–3 S156

915 11

18 PK/LB C135 A7 ABS control module (2C219)

8 530

12 LG/YE

530

10 LG/YE

2 G104

E2Oenz01

Introduction

3-4

Fuse and Relay Information Cell 11 “Fuse and Relay Information” contains a view of the fuse-/relay box in which all fuses and relays are identified.

F12

F1

F13

F2

F14

F3

F15

F4

F23

F24

Power Distribution Cell 13 “Power Distribution” shows the current feed circuit. The current path is shown from the battery to the ignition switch and to all fuses. It also shows the circuits protected by each fuse. The circuit is traced from the fuse to the component. All details (wires, splices, connectors) between the fuse and the first component are shown.

F29 30A

O1 Battery

57

4 BK

F20 10A

F21 20A

G1002

Hot at all times

P93 Battery Junction Box (BJB)

Hot at all times F2 20A

F1 30A

P93 Battery Junction Box (BJB)

932 932

18 RD

18 RD

C1041 E7 Head– lamp, right

196 C1021 E1 Head –lamp , left

18 DB/OG C220 A30 Instru– ment cluster

Excursion, Super Duty Series, F-250, F-350, F-450, F-550 ’02

E2Oenz01

3-5

Introduction

Ground Distribution E10 Lamp assembly, right rear

Cell 10 “Grounds” contains the schematics that show the complete details for each ground connection or main ground splice. This is useful in diagnosing a problem affecting several components at once (poor ground connection or ground splice). All details (wires, splices, connectors) between the ground point and the components are shown. These ground connection details are shown here in order to keep the individual cell schematics as uncluttered as possible.

57

22 BK

57

E42 Fog lamp, right front 22 BK

E8 Turn lamp, right front

57

E5 Headlamp switch panel illumination lamp

E9 Lamp assembly, left rear 57

22 BK

22 BK

57

22 BK S1025 E32 Side lamp, right front

57

20 BK

57

20 BK G1009

Component and Connector Information Cell 152 “Component Location Charts” helps the user find where the various items depicted on the schematic can physically be found on the vehicle. A brief written description of the location is given, along with a reference to the component location views. Cell 151 “Component Location Views” show the components and their connecting wires as they can be found on the vehicle. Cell 150 “Connector Views” show the views of the pins and/or cavities of all connectors. The pin and cavity sides are shown separately as if the connector were disconnected. The color of the connector housing is indicated next to the connector number when available. The harness causal number is located above the connector view and below the connector number. The circuit function charts are located below each connector. The wiring harness designations are listed in cell 152 “Component Location Charts”.

Excursion, Super Duty Series, F-250, F-350, F-450, F-550 ’02

C150 12A581

1

B15 Wheel speed sensor, left front (2C205)

2

F02085

Pin

Circuit

1

522 (TN/BK)

Wheel speed sensor, left front (2C205) –

Circuit Function

2

521 (TN/OG)

Wheel speed sensor, left front (2C205) +

E2Oenz01

Introduction

3-6

WARNINGS D Always wear safety glasses for eye protection. D Use safety stands whenever a procedure requires being under a vehicle. D Be sure that the Ignition Switch is always in the OFF position, unless otherwise required by the procedure. D Set the parking brake when working on any vehicle. An automatic transĆ mission should be in PARK. A manual transmission should be in NEUĆ TRAL. D Operate the engine only in a wellĆventilated area to avoid danger of carĆ bon monoxide. D Keep away from moving parts, especially the fan and belts, when the engine is running. D To prevent serious burns, avoid contact with hot metal parts such as the radiator, exhaust manifold, tail pipe, catalytic converter and muffler. D Do not allow flame or sparks near the battery. Gases are always present in and around the battery cell. An explosion could occur. D Do not smoke when working on a vehicle. D To avoid injury, always remove rings, watches, loose hanging jewelry and avoid wearing loose clothing.

Excursion, Super Duty Series, F-250, F-350, F-450, F-550 ’02

4 -1

Symbols

Distributed splice

Entire component

Crossed wiring without connection

Part of a component

Splice

Component case directly attached to metal part of vehicle (ground)

Resistor or heating element

Potentiometer (pressure or temperature)

Potentiometer (outside influence)

Removable connection

Battery Ground

Component with screw terminals

Connector

Fuse Connector attached to component

Female connector

Circuit breaker Connector attached to component lead (pigtail)

Male connector Heating element, Conductor loop

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

Symbols

Ignition coil assembly

Buzzer

Antenna

Solenoid controlled valve or clutch solenoid

Air bag sliding contact (14A664)

Permanent magnet, one–speed–motor

Light emitting diode (LED)

Diode, current flows in direction of arrow

Permanent magnet, two–speed–motor

Capacitor

Transistor

Rotational sensor

Variable capacitor

Lamp

4 -2

Shield

Piezoelectric sensor

Bifilament lamp

Signal horn or speaker

Fusible link Coil

Gauges

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

4 -3

Symbols

Joint connector Power ground

VBATT

Battery voltage

VPWR

Switched or module voltage

SCP +

Standard Corporate Protocol (SCP) data +

SCP –

Standard Corporate Protocol (SCP) data –

ISO

Data bus ISO 9141 (K– line)

signal

Wire colors – BK

Black

BN

Brown

BU

Blue

DB

Dark blue

DG

Dark green

GN

Green

GY

Gray

LB

Light blue

LG

Light–green

NA

Natural

OG

Orange

PK

Pink

RD

Red

SR

Silver

TN

Tan

VT

Violet

WH

White

YE

Yellow

SIG RTN

Switched ground

VREF

PWR Switched power Reference voltage

Country code

LHD

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

Signal return

Left–hand–drive vehicles

CDN

Canada

Symbols

A thick dashed line represents 2 or more wires

359

329

18 PK

4

C103

3

A thin dashed line represents a continuation

359

Two connections (pins) in the same connector

20 GY/RD

Hot in start or run

Dashed line indicates terminals for the same connector

20 GY/RD 329

F18 15A

18 PK

Wire insulation is one color with another color stripe (green with white)

Wire insulation is one color 329

18 PK

4

Other circuits which share fuse 18, but are not shown, can be referenced in Power Distribution

C240 A220 Audio unit (18808)

C100 329

329

P93 Battery Junction Box (BJB) (14A003)

See page 13-1 53

4 -4

18 PK

Connector reference number for component location chart

18 GN/WH

Circuit references a wire which connects to another circuit

29-01

Pin number M111 Windshield wiper motor (17508)

Circuit number Wire size (gauge)

329

18 PK

1

C125

See page 10-1

Wire attached to metal part of car (grounded)

Other circuits which are also grounded at G1001, but are not shown, can be referenced in Grounds

Shorting bar

Busbar

G1001

G100 Ground numbered for reference to component location chart

F3 10A

See page 46–1 A choice bracket shows wiring differences between models, countries or options

F14 10A

A

A

Cut wires referenced between pages. Arrows show current flow from power to ground.

See page 46–2

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

4 -5

Symbols

Component number

Component number Fuse condition

3 2 1 3

N278 Ignition switch (11572) 0) Off 1) Acc 2) Run 3) Start

0

C300

P91 Central Junction Box (CJB) (14A068)

Hot at all times

Name of component

F23 3A

Details about component or operation 720 5

20 RD/YE

6 4

A30 Instrument cluster 6) Illumination

2

1

2

Component connector number

S64 19 17

Dashed line shows a mechanical connection between switches 33

2

1

Normally open contact When coil is energized, switch is pulled closed

Reference to page where circuit is shown complete

13–1

1

57

Details about component or operation

C220 See page

Switches that move together

Base part number

C220

Component connector number Splice

Name of component

20 BK

4

19

A147 Powertrain Control Module (PCM) C175 (12A650)

57

20 BK

2

20 LB/RD

C175

Wire insulation is one color Dashed line indicates terminals for the same connector

C201

S101 See page 10–1 G1002 One pole, two position switch 2

1

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

G1001

Ground numbered for reference to component location chart

Other circuits which are also grounded at G1001, but are not shown, can be found using the reference

5-1

Connector Repair Procedures

Troubleshooting wiring harness and connector hidden concerns The following illustrations are known examples of wiring harness, splices and connectors that will create intermittent electrical concerns. The concerns are hidden and can only be discovered by a physical evaluation as shown in each illustration. NOTE: Several components, such as the PCM, utilize gold plated terminals in their connections to the wiring harness. If those terminals need to be replaced, they must be replaced with a gold plated terminal. Terminal not properly seated

7 6 1

2 5

3

4 VFV10009101

Excursion, Super Duty Series, F-250, F-350, F-450, F-550 ’02

1 = Locked terminal 2 = Male half 3 = Female half 4 = Seal 5 = Intermittent contact 6 = Unlocked terminal (Hidden by wire seal) 7 = Seal Check for unlocked terminals by pulling each wire at the end of the connector.

Connector Repair Procedures

5-2

Defective insulation stripping

1

1 2 3 4

= = = =

Proper crimp Insulation not removed Wire strands missing Intermittent signals through pierced insulation

2

4

3 VFV10009102

Partially mated connectors

2

1 = Seal 2 = Displaced tab 3 = Female half 4 = Seal 5 = Intermittent contact 6 = Male half 7 = Intermittent contact Lock may be displaced into an unlocked position; pull on the connector to verify the lock.

3 4

1

6

5

7

VFV10009103

Excursion, Super Duty Series, F-250, F-350, F-450, F-550 ’02

5-3

Connector Repair Procedures

A

Deformed (enlarged) female terminals

A

1 = Enlarged 2 = Normal Any probe entering the terminal may enlarge the contact spring opening creating an intermittent signal. Insert the correct mating terminal (Location A) from the service kit and feel for a loose fit.

VFV10009104

1

2

Electrical short inside the harness 1 = 2 = 3 =

1

3

2

4

3 VFV10009105

Excursion, Super Duty Series, F-250, F-350, F-450, F-550 ’02

4 =

Solder coated wire to ground Harness protective tape Intermittent short Solder coated wire pierced through the insulation of another circuit Grounding foil

Connector Repair Procedures

5-4

Electrical short within the harness

1

Splice tape removed 1 =

Intermittent short

VFV10009106

Splice covered 1 = 2 = 3 =

1 2

Wire strand Splice tape Harness tape

3 VFV10009107

Broken wire strands in harness

1

1 2 3 4

= = = =

Wiring harness tape Wiring strand Broken strands intermittent signal Circuit insulation

Remove the tape and flex/feel each circuit for a reduction in diameter at break.

4 3

2

VFV10009108

Excursion, Super Duty Series, F-250, F-350, F-450, F-550 ’02

5-5

Connector Repair Procedures

Recommended splicing method 1. Disconnect battery ground cable. 2. Strip wires to appropriate length. WIRE 1 37.2 mm (1.5 in) WIRE 2

19.5 mm (.75 in)

3. Install heat shrink tubing. 4. Twist wires together. 5. Solder wires together. NOTE: Use rosin core mildly-activated (RMA) solder. Do not use acid core solder.

WIRE 1

WIRE 2 SHRINK TUBING

12.7 mm (.5 in)

6. Bend Wire 1 back in a straight line. NOTE: Wait for solder to cool before moving wires.

WIRE 1 WIRE 2 SHRINK TUBING

Excursion, Super Duty Series, F-250, F-350, F-450, F-550 ’02

Connector Repair Procedures

5-6

7. Evenly position heat shrink tubing over wire repair. NOTE: Overlap tubing on both wires.

49.9 mm (2 in) WIRE 1 WIRE 2

SHRINK TUBING

12.7 mm 25.4 mm (.5 in) (1 in)

8. Use heat gun to heat the repaired area until adhesive flows out of both ends of heat shrink tubing. 9. Reconnect battery ground cable.

WIRE 2

SHRINK TUBING

WIRE 1

Excursion, Super Duty Series, F-250, F-350, F-450, F-550 ’02

8 -1

Systems Overview

Cell 37 – Shift Lock

Cell 112 – Anti–Theft

Cell 44 – Horn/Cigar Lighter

Cell 127 – Adjustable Pedal

Cell 54 – Air Conditioner/ Heater

Cell 130 – Radio

Cell 120 – Power Seats

Cell 55 – EATC

Cell 125 – Electronic Day/ Night Mirror

Cell 123 – Memory Seats

Cell 60 – Instrument Cluster

Cell 102 – Overhead Console

Cell 132 – Rear Seat Entertainment (RSE)

Cell 66 – Warning Devices

Cell 52 – Auxiliary Air Conditioner/Heater Cell 119 – Climate Controlled Seats

Cell 89 – Courtesy Lamps

Cell 12 – Charging System Cell 46 – Air Bags Cell 21 – Engine Ignition

Cell 56 – Rear Window Defrost Cell 82 – Liftgate Wiper/ Washer Cell 90 – Turn/Stop/Hazard Lamps

Cell 20 – Starting System

Cell 92 – Exterior Lamps

Cell 24 – Engine Controls (5.4L)

Cell 93 – Reversing Lamps

Cell 25 – Engine Controls (6.8L)

Cell 95 – Trailer/Camper Adapter

Cell 27 – Engine Controls (7.3L Diesel)

Cell 131 – Parking Aid

Cell 31 – Vehicle Speed Control Cell 42 – ABS Cell 81 – Wipers and Washers

Cell 30 – Transmission Controls (4R100) Cell 34 – Electronic shift control

Cell 85 – Headlamps

Cell 100 – Power Windows

Cell 86 – Fog Lamps

Cell 110 – Power Door Locks

Cell 87 – Autolamps

Cell 117 – Remote Control Alarm and Locks

Cell 41 – Air Suspension

Cell 97 – Daytime Running Lamps Cell 92 – Exterior Lamps

Cell 124 – Power Mirrors

Cell 49 – Fuel Tank Selector

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

9 -1

Wiring Harness Overview

Excursion 24

7 1

33

32

8 11

31

6

14

22

20

4

ÇÇÇÇÇÇÇÇÇ ÇÇÇÇÇÇÇÇÇ ÇÇÇÇÇÇÇÇÇ ÇÇÇÇÇÇÇÇÇ Ç ÇÇÇÇÇÇÇÇÇ Ç ÇÇÇÇÇÇÇÇÇ ÇÇÇÇÇÇÇÇÇ ÇÇÇÇÇÇÇÇÇ

9

13

2

27

16

3

23

ËËËËËËË ËËËËËËË ÇÇÇÇÇÇÇÇÇÇ ÇÇÇÇÇÇÇÇÇÇËËËËËËË ËËËËËËË ÇÇÇÇÇÇÇÇÇÇ ÇÇÇÇÇÇÇÇÇÇËËËËËËË ËËËËËËË ËËËËËËË ËËËËËËË ËËËËËËË ËËËËËËË ËËËËËËË ËËËËËËË ËËËËËËË ËËËËËËË ÉÉÉÉ ËËËËËËË ÉÉÉÉ ËËËËËËË ÉÉÉÉ ËËËËËËË ËËËËËËË ËËËËËËË

29

21

10

28

30

12

19

15

17

25

5

26

Connector Grommet

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

18

Wiring Harness Overview

9 -2

Excursion Part Number

Description

1

12A581

Wiring harness – Engine control sensor

2

12B637

Wiring harness – Engine control sensor and fuel charge

3

12A690

4

Item

Part Number

Description

17

14405

Wiring harness – Tail lamps

18

13A576

Wiring harness – Trailer lamp feed

Wiring harness – Engine Control

19

14086

Wiring harness – Door warning switch

14B060

Wiring harness – Starter motor relay and battery ground

20

13A625

Wiring harness – High mounted stoplamp

5

14300

Wiring harness – Battery output

21

13K027

Wiring harness – DTRL kit

6

14305

Wiring harness – Alternator to battery

22

13A409

7

14B060

Wiring harness – Starter motor relay and battery ground

8

14401

Main wiring harness

9

14A005

Wiring harness – Body Main

10

14A699

Wiring harness – Seat regulator – with memory

14B084

Item

Wiring harness – Tail lamps

23

–

ABS control module (2C219)

24

–

Battery (10655)

25

–

Battery II

26

–

Auxiliary relay box 1

Wiring harness – Seat regulator – without memory

27

–

Auxiliary relay box 2 Powertrain Control Module (PCM) (12A650)

11

14B084

Wiring harness – Seat regulator

28

–

12

15525

Wiring harness – Powertrain Transmission Control Systems

29

–

Central Junction Box (CJB) (14A068)

13

14B079

Wiring harness – Center console

30

–

Vehicle Security Module (VSM)

14

14A504

Wiring harness – Body Main

31

–

Electronic Automatic Temperature Control (EATC) module (19980)

15

14335

Wiring harness – Interior illumination

22

–

Four–wheel drive control module

16

14334

Wiring harness – Interior lamps

33

–

Parking Aid Module (PAM) (15K866)

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

9 -3

Wiring Harness Overview

Pickup 15

24

ÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉ ÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉ ËËË ÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉ ËËË ÉÉÉÉ ÍÍÍ ÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉ ËËË ÉÉÉÉ ÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉ ËËË ÉÉÉÉ ÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉ ËËË ÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉ ËËË È ÉÉÉ ÈÈÈ ÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉ ËËË È ÉÉÉ ÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉ ÈËËË ÉÉÉ ËËËËË ÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉ ËËË È ÉÉÉ ËËËËË ÈËËË ÉÉÉ ÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉ ËËËËË ÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉ ËËË È ÉÉÉ ËËËËË ÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉ ÈËËË ÉÉÉ ÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉ ËËË È ÉÉÉ É ÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉ ÈËËË É ÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉ ËËË É ÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉ ËËË ÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉ ËËË ÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉ ËËË ËËË 7

33

6

23

32

1

17

19

4

8

11

13

31

2

9

12

22

3

30

28

27

14

10

20

ÇÇÇ ÇÇÇ ÇÇÇËË ÇÇÇ ËË ÇÇÇËË ÇÇÇ ÇÇÇ ÈÈÈ ÈÈÈ ÈÈÈ

21

29

25

26

5

15 Connector Grommet

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

16

18

Wiring Harness Overview

9 -4

Pickup Part Number

Description

1

12A581

Wiring harness – Engine control sensor

2

12B637

Wiring harness – Engine control sensor and fuel charge

3

12A690

4

Item

Part Number

Description

17

13A409

Wiring harness – Tail lamps

18

13A576

Wiring harness – Trailer lamp feed

Wiring harness – Engine Control

19

14B102

Wiring harness – Cylinder head sensor jumper

14B060

Wiring harness – Starter motor relay and battery ground

20

14N139

Wiring harness – Parking/Reversing Aid

5

14300

Wiring harness – Battery output

21

13K027

Wiring harness – DTRL kit

6

14305

Wiring harness – Alternator/Rectifier system

22

15A211

Wiring harness – Fog lamp jumper

7

14B060

Wiring harness – Starter motor relay and battery ground

23

15K867

8

14401

Main wiring harness

9

14A005

Wiring harness – Body Main

10

14B084

Wiring harness – Seat regulator

11

14B084

12 13

Item

Wiring harness – Parking aid sensor, front

24

–

Battery (10655)

25

–

Battery II

26

–

Auxiliary relay box 1

Wiring harness – Seat regulator

27

–

Auxiliary relay box 2

15525

Wiring harness – Powertrain Transmission Control Systems

28

–

Powertrain Control Module (PCM) (12A650)

17C712

Wiring harness – Rear view inside mirror

29

–

Central Junction Box (CJB) (14A068)

15A404

Wiring harness – Marker lamp to switch

30

–

Vehicle Security Module (VSM)

14

14405

Wiring harness – Tail lamps

31

–

Electronic Automatic Temperature Control (EATC) module (19980)

15

19F504

Wiring harness – running board lamps

22

–

Four–wheel drive control module

16

13412

Wiring harness – Rear license plate lamp

33

–

Parking Aid Module (PAM) (15K866)

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

10 -1

Grounds

Excursion, G100, G102, G104, G105

86a

K163 PCM power relay 24–3, 25–3, 27–3 C2160

K356 Trailer tow relay, parking lamp 95–2 2

86 K357 Trailer tow relay, reversing lamp 95–2

V34 PCM Module power diode 2

5

M111 Windshield wiper motor (17508) 81–2

See page 10–2 A

57

20 BK

57

10 BK

K355 Trailer tow relay, battery charge 95–1 C2110 K22 Starter relay (11450) 20–1 C2163 2

E27 Engine compartment lamp 89–3

6

C125

1

C1159

57

14 BK

57

20 BK

V7 A/C Compressor clutch diode

11

P91 Central Junction Box (CJB) (14A068) 13–4, 13–20

C270f

K353 Trailer tow relay, left turn

57

K352 Trailer tow relay, right turn

2

C1188

2

C1187

16 BK 57

20 BK

57

20 BK S162

A7 ABS control module (2C219) 42–1 24

8

C135

25

A147 Powertrain Control Module (PCM) (12A650) C175 24–3, 25–3, 27–3

O3 Battery II

O1 Battery (10655)

C1100b

C1249b 530

12 LG/YE 530

12 LG/YE S159

530

10 LG/YE

567

18 LB/YE

57

G105

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

10 BK

G100

2057

0 BK

G109

2057

4 BK

G102

2057

8 BK

G104

P114 Auxiliary relay box 4

Grounds

10 -2

Excursion

2

57

E1 Headlamp, left (13008) 85–1 C1021

20 BK

1

E164 Park/turn lamp, left front (13411) 90–3 C1023

57

20 BK

1

E40 Side lamp, left front (13411) 92–4 C1127

1

N1 Brake fluid level switch (2L414) 42–2 C124

57

20 BK

57

20 BK

K371 Daytime Running Lamps (DRL) relay 2 C1172

86

6

P112 Auxiliary relay box 2

K370 Daytime Running Lamps (DRL) relay 1 C1171

2

Diesel only

C1047

S102

87A

1 57

E43 Fog lamp, left front (15200) 86–1 C152 20 BK

1 57

K378 Transfer case low to high relay C1129 34–5

87A

P113 Auxiliary relay box 3 34–5

K379 Transfer case high to low relay C1173 34–5

E42 Fog lamp, right front (15200) 86–1 C162 20 BK

M12 Fuel pump 27–6

57

20 BK

57

4

C1253

57

20 BK

20 BK

S101

3

C1026

B269 Air filter sensor

2

C1210

57

20 BK

S250

3

C192 57

10 BK A

See page 10–1

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

10 -3

Grounds

Excursion, G101

51

103

77

24

76

23

3

C175

A147 Powertrain Control Module (PCM) (12A650) 24–3, 25–3, 27–3

gasoline engines

Diesel only

2

Y265 Exhaust Pressure Regulator C1272 (EPR) 27–8

3 570

18 BK/WH

570

570 570 16

18 BK/WH

18 BK/WH

570 570

18 BK/WH

18 BK/WH

18 BK/WH 570

570 18 BK/WH

18 BK/WH 570 8

B22 Mass Air Flow (MAF) sensor C128 (12B579) 24–3, 25–3

Crankshaft position shield 21–3

48 S145 35

C110

16 BK/WH C1040

S167

Crankshaft position shield 21–3

S161

C110 570

18 BK/WH S106

26

574

A415 Injector Driver Module (IDM) C1174 27–3

10 BK/PK

D20 Data Link Connector (DLC) (14489) 14–2 5

570

6

C251

16 BK/WH

570

14 BK/WH

C145

G101

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

Grounds

10 -4

Excursion, G108

2 57

C1032

R77 Heater blower motor resistor, front (19A706) 54–2

14 BK

5 57

manual A/C

C1308

M200 Front blower motor speed controller (19E624) 55–6

10 BK

with EATC 2

M278 Vacuum pump motor 54–4 C1119

1

C1126

E32 Side lamp, right front (13411) 92–4

E7 Headlamp, right (13008) 85–1 2

H1 Horn (13832) 44–1 10

2

C122

M87 Speed control servo (9C735) 31–3

1

C1043

C1041

E166 Park/turn lamp, right front (13411) 90–3

C131

2

C100

57

18 BK

7

Y31 A/C clutch solenoid (19D269) 54–3, 54–4, 55–4

C1046 Gasoline engines

57

16 BK

57

20 BK

57

20 BK

57

20 BK

57

20 BK

57

20 BK

S180

57

10 BK

G108

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

10 -5

Grounds

Excursion, G201 E30 Vanity mirror lamp, left (04100) 89–2

N449 Adjustable pedal switch 127–1 3

57

6

C2089

18 BK 57

E28 Glove box lamp (14413) 89–2 1

18 BK

C254

57

26

57

20 BK

A255 Four–wheel drive control module C281a 34–3

20 BK

8

57

A222 Electrochromatic inside mirror unit (17700) 125–1

E31 Vanity mirror lamp, right (04100) 89–2

2

C907

2

C911

2

C906

57

20 BK

57

20 BK

57

20 BK

M256 Temperature blend door actuator C289 (19E616) 54–3, 54–4

S936

20 BK

57

14 BK

5

C264

57

18 BK S257

4

N141 Four–wheel drive switch 34–4 C284

R42 Cigar lighter, front (15055) 44–2

A11 Radio (18806) 130–2 2

C290a

3

Trailer ground (including for Aftermarket builder) 2

3

C2142

206

14 WH

57

C294b

20 BK

C294a

2

20 BK

57

20 BK

57

4

C241

10 BK 3

Z See page 10–7

57

C294c

P82 Function selector switch assembly, front 54–2

N10 Rear window defrost switch (18578) 56–1

20 BK 57

57

4

C2031

10 BK G201

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

57 57

16 BK

20 BK 57

4

N614 Power point, instrument panel C2033 (19N236) 57 44–2 16 BK

N470 Parking aid disable switch C2035 (15A860) 131–4

20 BK

57

14 BK S290

Grounds

10 -6

Excursion, G200, G203, G400

4

A31 Fuel tank unit (9H307) E259 24–8 Trailer tow connector, 7–pin C433 95–1

7

C4033

2

C4099

206

10 WH

E258 Trailer tow connector, 4–pin 95–1

California

1

C4098

206

12 WH

E35 License plate lamp, right 92–4 C462

1

1

1

E34 License plate lamp, left 92–4 C452 See page 10–12 N

E260 Running board lamp, left front C3084 89–4

1 57

18 BK

57

S432

12

57

E261 Running board lamp, left rear C3085 89–4

1 57

18 BK

18 BK 57

S311

C410

1

57

14 BK

1

E263 Running board lamp, right rear C3087 89–4

18 BK

57

18 BK

57

E262 Running board lamp, right front C3086 89–4 18 BK

S313

C431

1

C432

BK

S401 A11 Radio (18806) 130–2 16

11 694

18 BK/LG

694

C290a 16 BK/LG

A433 DVD player 132–2 10 694 6

C949

11

20 BK/LG C313

with DVD player 10

See page 10–10 N 694 18 BK/LG

with video cassette player C212

694

C349

P87 Rear Integrated Control Panel (RICP) (19980) 130–2

20 BK/LG

with DVD player 2

10 BK G400 21

See page 10–10 M 694 16 BK/LG

649

A208 Restraints control module (14B321) C2041 46–2 18 BK/OG

with video cassette player C214 S285

G200

57

G203

with Rear Seat Entertainment (RSE) system

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

10 -7

Grounds

Excursion, G202 N113 Main light switch (11654) 13–16 6

C205a

4

57 57

See page 10–5

C205b

2

N78 Steering wheel/ speed control switch (9F924)

Y215 Brake shift interlock (3Z719) 37–1 C2008

20 BK

86 P140 Air bag sliding contact (14A664)

Z

6

57

20 BK

2

C218b

57

20 BK

57

K73 Blower motor relay 55–3 C2017

12 N442 Multifunction switch (13K359) 81–3 C202b

20 BK

57

20 BK

K26 Fog lamp relay 86–1

P91 Central Junction Box (CJB) (14A068)

1 13

C270a

57

20 BK

20 BK S218

15

A30 Instrument cluster 60–6 C220c

N449 Adjustable pedal switch 127–1 4

C2089 D20 Data Link Connector (DLC) (14489) 14–2 4

57

20 BK

57

20 BK

57

20 BK

57

K2 Indicator flasher relay (13350) 90–2 86 C2047 K354 Auxiliary A/C relay 52–2 85 C2116

C251

20 BK

P111 Auxiliary relay box 1

57

20 BK

57

3

O40 Power point, console (19N236) C380 44–2

57

14 BK

15

P87 Rear Integrated Control Panel (RICP) (19980) C349 130–2

57

20 BK

S324 57

14 BK

14

C214

20 BK S217

57

12 BK G202

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

Grounds

10 -8

Excursion, G300

1 676

6 676

2

C945

A37 Trip Computer Module (10D898) 102–1

1 N449 Adjustable pedal switch 127–2

22 PK/OG 2

C936

C2089

18 PK/OG

1

C264

676 676

C241

N470 Parking aid disable switch (15A860) C2035 131–14 A102 Passive anti– theft transceiver module (15607) 14 C252 112–1

N10 Rear window defrost switch (18578) 56–1

1

676 676

C228a

33 676

N82 Brake pedal position switch (13480) 90–4

22 PK/OG

20 PK/OG

676

A147 Powertrain Control Module (PCM) (12A650) 24–8, 25–8

C175

20 PK/OG

A30 Instrument cluster 60–2 13

C220c

2

18 PK/OG

18 PK/OG

C278

2

A205 Electronic Automatic Temperature Control (EATC) module (19980) 55–3

676

676

20 PK/OG

18 PK/OG

676

B72 Sunload sensor (19E663) 87–1 C286 20 PK/OG

1

M111 Windshield wiper motor (17508) 81–2 3 676

C125 20 PK/OG S172

C146

20 PK/OG S201

8

676

7

676

N216 Seat adjust switch, driver side front (14A701) 123–2 C360

20 PK/OG

C327

20 PK/OG

N440 Memory set switch (14776) 123–3 7

C503

6

C341c

A207 Driver seat module (14C718) 123–2 676

676

20 PK/OG

676

14 PK/OG

20 PK/OG

7

676

C213

14 PK/OG S314

676

14 PK/OG G300

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

10 -9

Grounds

Excursion, G900

2

57

N447 Master window adjust switch C504a (14529) 100–3, 100–5

4

1

14 BK

57

20 BK

57

C505

N409 Exterior rear view mirror switch (17B676)

N204 Door lock switch, driver side (14028) 117–2

20 BK

5

C527

57

20 BK

1

57

E177 Door entry lamp, left front (13776) C506 89–4

2

20 BK

57

N239 Door ajar switch, driver side front C526 (14018) 66–1

18 BK

5

57

3

A244 Key pad switch assembly C500 (14A626) 117–4

20 BK

C510

S501

57

2

C476

M218 Rear wiper motor assembly 82–1

14 57

2

12 BK

N237 Door ajar switch, driver side rear C715 (14018) 66–1

A427 Vehicle Security Module (VSM) C2113a 59–1

2

C3009

See page 10–12 P

16 BK

N615 Power point, C pillar (19N236) 44–2

N317 Safety belt buckle switch (10B924) 66–2

N216 Seat adjust switch, driver side front (14A701) 120–1

See page 10–11 X

8

C360

3

C323

57

14 BK

57

18 BK S332

5

C922

8 57

11

14 BK

57

18 BK

57

57

10 BK

14 BK

57

C3007

10 BK

57

14 BK

C314 without heated seats

with heated seats S300

G900

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

Grounds

10 -10

Excursion, with video cassette player A267 Rear Seat Entertainment (RSE) module 1

5

14

16

20

C3077a

A269 Video display

11 48

2 20

C960

694

A270 Video cassette player 16

13

C3077a

694

20 BK/LG

20 BK/LG

S946 694

20 BK/LG

694

20 BK/LG

48

20 S917

694

20 BK/LG

48

20

48 6

48

20 15

20

C313

S367 694

20 BK/LG

10

C212

S256

9 S269 S270

N See page 10–6

9

C275 S336

S361

S351

S350 694

16 BK/LG M

See page 10–6

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

10 -11

Grounds

Excursion

1

2

N275 Seat heater switch, passenger side C321 119–1

4

57

without power seats

A223 Heated seat module, passenger side C329 front 119–1

4

16 BK

57

2

18 BK

57

C320

N274 Seat heater switch, driver side 119–1 N317 Safety belt buckle switch (10B924) 66–2

18 BK

57

18 BK 57

57

14 BK

1

57

BK

C323

with power seats

18 BK

C341b

A224 Heated seat module, driver side front C359 119–1

with power seats 3

2

S355

57

16 BK

8

57 57

18 BK

57

14 BK

4

57

N217 Seat adjust switch, passenger side front 120–2 C330

S332

14 BK

S335

C340

57

14 BK

4

C327

57

14 BK S306

57

14 BK X

See page 10–9

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

20 BK

A207 Driver seat module (14C718) 123–2

Grounds

10 -12

Excursion

1

N638 Auxiliary function selector switch C990b assembly, rear

57

20 BK

1

C935

2 57

E238 Interior/map lamps assembly, front C931 89–5

1 57

20 BK

E109 Reversing lamp, right (13411) C461 93–2

E105 Reversing lamp, left (13411) C451 93–2 18 BK

57

1 57

18 BK

E242 Park/stop/ turn lamp, left rear C4035 90–6 18 BK

1 57

E243 Park/stop/ turn lamp, right rear C4032 90–6 18 BK

with DVD player S404

with auxiliary a/c

without auxiliary a/c

Q

2

57

18 BK

16 BK

4

C405

N

See page 10–14

See page 10–6

M220 Exterior rear view mirror, driver side (17682) 124–1

N238 Door ajar switch, passenger side C820 rear (14018) 66–1

57

M221 Exterior rear view mirror, passenger side (17683) 124–1

5

C521

5

C601

57

18 BK

57

18 BK

1

E178 Door entry lamp, right front (13776) C606 89–4

57

20 BK

57

18 BK

2 57

N240 Door ajar switch, passenger side C602 front (14018) 20 BK 66–1

4 57

1 18 BK S639

57

N205 Door lock switch, passenger side C605 (14028) 117–2

18 BK S233

57

10 BK P

See page 10–9

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

10 -13

Grounds

Excursion

5 57

M261 Mode door actuator, rear 52–4 C3044 20 BK

A404 Rear A/C control module 52–4 6

C3005

5

57

20 BK

57

M145 Blend door actuator, rear (19E616) C3004 52–4 20 BK

3

C4014

57

20 BK

with auxiliary a/c

A265 Parking Aid Module (PAM) (15K866) 131–2

87

K55 High speed blower motor relay C4076 52–2

57

10 BK

3 57

O21 Power point, rear (19G247) 44–2 C474 14 BK

without auxiliary a/c

S321

57

16 BK

without auxiliary a/c

with auxiliary a/c

S323

57

10 BK

G403

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

Grounds

10 -14

Excursion

1

M218 Rear wiper motor assembly 82–1 C476

57

26 BK

2

N403 Liftgate ajar switch, right 66–1 C459

57

20 BK

1

R19 Rear window defrost grid (18C618) C402b 56–1

2

C926

2

C475c

2

C475b

2

57

10 BK

57

20 BK

57

18 BK

57

18 BK

57

E174 High mounted stoplamp (13A613) C475b 90–5

E51 Cargo lamp 89–5

18 BK S443

1

S440

2

C932

E239 Interior/map lamps assembly, rear 89–5 E246 Rail lamp, LH side (13776) 89–5 1

2

C931

57

18 BK

2

C991

E238 Interior/map lamps assembly, front 84–5 without auxiliary a/c

E245 Rail lamp, RH side (13776) 89–5

O

3

2

1

C989b 4

57

20 BK 57

7

C152

20 BK

N637 Auxiliary function selector switch assemC989a bly, front 52–3 14 BK

20 BK 57

20 BK

N635 Power vent window switch, left

C942 5

C925

1 57

2 20 BK 57

57

1 57

57

C941

See page 10–12

N636 Power vent window switch, right

C411

20 BK

7

C946

57 20 BK

20 BK S935

57

18 BK 57

20 BK 57

20 BK

57 57

14 BK

16 BK 9

C919 S934

57

10 BK G901

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

10 -15

Grounds

Pickup, G100, G102, G104, G105

86a

K163 PCM power relay 24–3, 25–3, 27–3 C2160

K356 Trailer tow relay, parking lamp 95–2 2

86 K357 Trailer tow relay, reversing lamp 95–2

V34 PCM Module power diode

K355 Trailer tow relay, battery charge 95–1 C2110

2

2

K22 Starter relay (11450) 20–1 C2163

5

11

See page 10–16 A 6

57

10 BK

57

20 BK

57

M111 Windshield wiper motor (17508) 81–2 C125

14 BK

1

57

P91 Central Junction Box (CJB) (14A068) 13–4, 13–20

V7 A/C Compressor clutch diode

C1159

20 BK

C270f

E27 Engine compartment lamp 89–3

K353 Trailer tow relay, left turn

57

K352 Trailer tow relay, right turn

2

C1188

2

C1187

57

20 BK

57

20 BK

16 BK

S162

A7 ABS control module (2C219) 42–1 24

8

C135 25

530

12 LG/YE 530

C175

O3 Battery II

A147 Powertrain Control Module (PCM) (12A650) 24–3, 25–3, 27–3

C1249b

C1100b

12 LG/YE S159

567

18 LB/YE

57

10 BK 2057

530

O1 Battery (10655)

0 BK

2057

4 BK

2057

8 BK

10 LG/YE G105

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

G100

G109

G102

G104

P114 Auxiliary relay box 4

Grounds

10 -16

Pickup E1 Headlamp, left (13008) 85–1 C1021

2

1

E164 Park/turn lamp, left front (13411) 90–3 C1023

57

20 BK

1

E40 Side lamp, left front (13411) 92–4 C1127

1

N1 Brake fluid level switch (2L414) 42–2 C124

57

20 BK

57

20 BK

K371 Daytime Running Lamps (DRL) relay 2 C1172

86

2

P112 Auxiliary relay box 2

K370 Daytime Running Lamps (DRL) relay 1 C1171

C1284 57

20 BK

4

C1278

with sealed beam headlamps

6

C1047 S102

87A

K378 Transfer case low to high relay C1129 34–5

87A

P113 Auxiliary relay box 3 34–5

K379 Transfer case high to low relay C1173 34–5

M12 Fuel pump 27–6

1 57

E43 Fog lamp, left front (15200) 86–1 C152 20 BK

1 57

E42 Fog lamp, right front (15200) 86–1 C162 57 20 BK

4 14 BK

57

14 BK

57

1

C1179

A305 Air suspension compressor assembly 41–2 B269 Air filter sensor

C1253 14 BK

2

C1210

57

20 BK

S250

See page 10–28 B

S101

3

C1045

57

14 BK

3

C192

57 12

10 BK C1222

57 10

18 BK C1222

57

10 BK A

See page 10–15

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

10 -17

Grounds

Pickup, G101

51

103

77

24

76

23

3

C175

A147 Powertrain Control Module (PCM) (12A650) 24–3, 25–3, 27–3

gasoline engines

Diesel only

2

Y265 Exhaust Pressure Regulator C1272 (EPR) 27–8

3 570

18 BK/WH

570

570 570 16

18 BK/WH

18 BK/WH

570 570

18 BK/WH

18 BK/WH

18 BK/WH 570

570 18 BK/WH

18 BK/WH 570 8

B22 Mass Air Flow (MAF) sensor C128 (12B579) 24–3, 25–3

Crankshaft position shield 21–3

48 S145 35

C110

16 BK/WH C1040

C110

S167

Crankshaft position shield 21–3

S161 570

18 BK/WH

48

18 S106

26

574

A415 Injector Driver Module (IDM) C1174 27–3

10 BK/PK

D20 Data Link Connector (DLC) (14489) 14–2 5 C251

570

6

16 BK/WH

570

14 BK/WH

C145

G101

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

Grounds

10 -18

Pickup, G108 M278 Vacuum pump motor 54–4 2

C1119

57

20 BK

Diesel only

10

C122

57

20 BK

M87 Speed control servo (9C735) 31–3

gasoline engines

2

C137

M112 Windshield washer pump motor (17618) 81–4

1

E32 Side lamp, right front (13411) C1126 92–4

E7 Headlamp, right (13008) 85–1 2

H1 Horn (13832) 44–1 2

R77 Heater blower motor resistor, front C1032 (19A706) 54–2

1

E166 Park/turn lamp, right front (13411) C1043 90–3

C1041 C1285

gasoline engines

2

C131 57

57

16 BK

57

20 BK

57

14 BK

57

20 BK

57

20 BK

2

20 BK

2

C100

57

20 BK

2

C1168

7

C1046

Y31 A/C clutch solenoid (19D269) 54–3, 54–4

gasoline engines

C1281

S180

57

10 BK

G108

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

10 -19

Grounds

Pickup, G201 N449 Adjustable pedal switch 127–1 3

57

6

18 BK

57

C2089

1

18 BK

57

E28 Glove box lamp (14413) 89–2 C254

26

57

20 BK

C281a

A255 Four–wheel drive control module 34–3

20 BK

8

57

C289

M256 Temperature blend door actuator (19E616) 54–3, 54–4

See page 10–28 Y 57

18 BK

5

C264

20 BK

S257

A11 Radio (18806) 130–2

N141 Four–wheel drive switch 4

3

57

14 BK 57

2

C284

206 20 BK

C2142

C290a

3

14 WH

57 57

3

C294c

10 BK

4

57

C294a

20 BK

2

57

R42 Cigar lighter, front (15055) 44–2 C2031

10 BK

57

B72 Sunload sensor (19E663) 87–1

P82 Function selector switch assembly, C294b front 54–2

20 BK

4

2

57

with parking aid

5 57

20 BK

3 57

N614 Power point, instrument panel C2033 (19N236) 44–2 16 BK S290

57

10 BK G201

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

N629 Fuel tank selector switch 49–1 C2194 16 BK

with auxiliary fuel tank

C286

16 BK 57

N470 Parking aid disable switch C2035 (15A860) 131–4 20 BK

Grounds

10 -20

Pickup, G200, G202, G203, G400 A31 Fuel tank unit (9H307) 24–8

4

C433

7

C4033

E259 Trailer tow connector, 7–pin 95–1 2

C4099

206

10 WH

E258 Trailer tow connector, 4–pin 95–1 1

California

206

1

E35 License plate lamp, right 92–4 C462

1

E260 Running board lamp, left front C3084 89–6

See page 10–27 with dual rear wheels 10–26 without dual rear wheels N not used

C4098 12 WH

1

1 57

C423

18 BK

57

57

57

14 BK

12

18 BK

57

16 BK

16 BK

2 57

C410 chassis cab

57

57

C3087

E261 Running board lamp, left rear C3085 89–6 18 BK S311

S432

2

C495

57 not used C422

57

16 BK

chassis cab

2

C3086

57

18 BK

E262 Running board lamp, right front 89–6

S310

1

20 BK

except chassis cab

18 BK

E263 Running board lamp, right rear 89–6

2

C494

57

20 BK

except chassis cab S401

10 BK G400

A11 Radio (18806) 130–2 11 694

16 18 BK/LG

694

C290a 16 BK/LG

A208 Restraints control module (14B321) 10

21

14

649

20 BK/OG 649

20 BK/OG 649

16 BK/LG

G200

5

20 BK/OG

649

C2099 20 BK/OG

S299

S285

694

C2041

N475 Passenger Air bag Deactivation (PAD) switch 46–4

649

18 BK/OG

G203

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

10 -21

Grounds

Pickup, G202 N113 Main light switch (11654) 13–32 6

C205a

4

N78 Steering wheel/ speed control switch (9F924)

C205b

1

2

Y215 Brake shift interlock (3Z719) 37–1 C2008

P140 Air bag sliding contact (14A664) 6 2

57

20 BK

P91 Central Junction Box (CJB) (14A068)

K26 Fog lamp relay 86–1

57

20 BK

57

13 N442 Multifunction switch (13K359) 81–3 C202b

C270a

C218a

20 BK

57

57

20 BK

20 BK

S218

15

A30 Instrument cluster 60–6 C220c

N449 Adjustable pedal switch 127–1 4

C2089

86

K2 Indicator flasher relay (13350) 90–2 C2047

D20 Data Link Connector (DLC) (14489) 14–2 4

C251

57

20 BK

4

P111 Auxiliary relay box 1 Diesel only

A416 Auxiliary Powertrain Control Module (APCM) 27–5

N619 Air suspension switch, rear 41–3 C2181 1

57

20 BK

57

12 BK

57

20 BK

57

20 BK

57

20 BK

57

C2176

20 BK 57

20 BK

S217

57

12 BK

G202

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

Grounds

10 -22

Pickup, G300 A143 Overhead console 102–2 1 1

N470 Parking aid disable switch (15A860) C2035 131–4

1

N82 Brake pedal position switch (13480) C278 90–4

A30 Instrument cluster 60–2 13

C220c

33

A147 Powertrain Control Module (PCM) (12A650) C175 24–8, 25–8

1

C930 676

676

M111 Windshield wiper motor (17508) 81–2

22 PK/OG 3 676

2

B203 Ambient air temperature sensor (19E702) C132 102–2

20 PK/OG

676

18 PK/OG

676

20 PK/OG

676

C125

1

20 PK/OG

C1147

20 PK/OG 676

C264

20 PK/OG

S172 676

18 PK/OG 1

C146

S201

676

7

14 PK/OG

C213

G300

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

10 -23

Grounds

Pickup, G900

2 57

N239 Door ajar switch, driver side front C526 (14018) 66–1, 66–2

2

C504a

N447 Master window adjust switch (14529) 100–3, 100–5

5

20 BK

without power equipment

with power equipment

1 57

14 BK

57

20 BK

4

C505

57

20 BK

N409 Exterior rear view mirror switch (17B676) 124–2

C527

N204 Door lock switch, driver side (14028) 110–3, 117–2

1 57

20 BK

57

E177 Door entry lamp, left front (13776) C506 89–6 20 BK

S501

2

See page 10–25 X

57

14

57

14 BK

without power equipment

N237 Door ajar switch, driver side rear C715 (14018) 66–1, 66–2

2

E238 Interior/map lamps assembly, front C931 89–5

A427 Vehicle Security Module (VSM) C2113a 59–1

14 BK

E174 High mounted stoplamp (13A613) 90–5 3

57

20 BK

57

12 BK 57

BK

57

C904 See page 10–24 P

See page 10–24 C

57

57

10 BK

20 BK

with power equipment

with power equipment

without power equipment

S300 57

10 BK G900

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

18 BK

Grounds

10 -24

Pickup

2

57

N238 Door ajar switch, passenger side C820 rear (14018) 66–1, 66–2

A265 Parking Aid Module (PAM) (15K866) C4014 131–3

3 57

20 BK

6

C300

2

57

E178 Door entry lamp, right front (13776) C606 89–6

20 BK

2

57

N240 Door ajar switch, passenger side C602 front (14018) 66–1

20 BK

4 without remote keyless entry

1

C605

1

57

N205 Door lock switch, passenger side (14028) with remote keyless entry

20 BK

57

18 BK

20 BK S639

without power equipment

with power equipment

without remote keyless entry or without crew cab

S233 57 C See page 10–23

10 BK P

See page 10–23

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

10 -25

Grounds

Pickup with power seats

N217 Seat adjust switch, passenger side front 120–2 C330

8 57

4

14 BK

2

C320

N274 Seat heater switch, driver side 119–1 8

C360

with heated seats

1

C329

57

A223 Heated seat module, passenger side front 119–1

16 BK

57

18 BK 57

57

18 BK

20 BK

57

N317 Safety belt buckle switch (10B924) 66–2 C323

14 BK

S333

2 57

1

N216 Seat adjust switch, driver side front (14A701) 3 120–1 A224 Heated seat module, driver side front C359 119–1

4 18 BK

57

with power seats

N275 Seat heater switch, passenger side C321 119–1

S332

18 BK without power seats

3

N317 Safety belt buckle switch (10B924) 66–2 C323 3

57

57

14 BK

14 BK

57

N216 Seat adjust switch, driver side front (14A701) 120–1 C360 18 BK

S355 S301 1

with power seats

C3049 3

C3007

S335 4

C340

with heated seats

without heated seats S306

X See page 10–23

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

Grounds

10 -26

Pickup, without dual rear wheels E34 License plate lamp, left 92–5 2

C452

1 E35 License plate lamp, right 92–5

not used 2

C462

C4046 57

20 BK

57

without rear bumper

with rear bumper 57

C423

57

16 BK

1

E109 Reversing lamp, right (13411) C461 93–2

1

E243 Park/stop/ turn lamp, right rear not used C4032 92–5 2

C422

57

16 BK

20 BK S463

3

1 2

E242 Park/stop/ turn lamp, left rear C4035 92–5

E105 Reversing lamp, left (13411) C451 93–2

57

18 BK

57

57

18 BK

18 BK

57

18 BK

C431

pickups without box

pickups with box

pickups with box

pickups without box

18 BK S404

57

16 BK

8

C408

N See page 10–20

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

10 -27

Grounds

Pickup E34 License plate lamp, left 92–7

not used C4046

E277 Rear marker lamp, left 92–7

E35 License plate lamp, right 92–7

2

C452

2

C462

57

20 BK

57

20 BK

E278 Rear marker lamp, center 92–7

E279 Rear marker lamp, right 92–7

C4137

C4136

C4138

S463

without rear bumper

3

C431

57

18 BK

with rear bumper

57

18 BK

S461

E132 Side lamp 2, RH rear 92–7

E131 Side lamp 1, RH rear 92–7

1

C4097

1

C4096

57

20 BK

57

20 BK

2

C438

1 57

E243 Park/stop/ turn lamp, right rear C4034 92–7 18 BK

1 57

E109 Reversing lamp, right (13411) C488 93–2 20 BK S402

1

E242 Park/stop/ turn lamp, left rear C4036 92–7

1

E105 Reversing lamp, left (13411) C487 93–2

E136 Side lamp 2, LH rear 92–7

1 57

18 BK

57

20 BK

57

C4095 20 BK

E135 Side lamp 1, LH rear 92–7

1 57

C4094 20 BK S404

57

16 BK

8

C408

N See page 10–20

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

Grounds

10 -28

Pickup E16 Roof marker lamp, left 92–8 1

C984

1

57

18 BK

57

E267 Roof marker lamp, center 92–8

E266 Roof marker lamp, left center C985 92–8 18 BK

1

C986

1

57

18 BK

57

E268 Roof marker lamp, right center C987 92–8 18 BK

Lariat

E17 Roof marker lamp, right 92–8 1

C988

57

18 BK S920

1

C983 E30 Vanity mirror lamp, left (04100) C907 89–2

2 57

20 BK

E31 Vanity mirror lamp, right (04100) C906 89–2

1 57

E16 Roof marker lamp, left 92–8

20 BK

E266 Roof marker lamp, left center C971 92–8

1

C970

1

57

20 BK

57

20 BK

E267 Roof marker lamp, center 92–8 1

C972

1

57

20 BK

57

E268 Roof marker lamp, right center C973 92–8 20 BK

E17 Roof marker lamp, right 92–8 1

C974

57

20 BK S904 all others

57

18 BK A304 Air suspension module (3C142) 41–4

Y See page 10–19 1

C4145

57

18 BK

2

C4045

57

20 BK

Y118 Shock absorber solenoid valve, right rear (5A891) 41–4

2

C4044

57

20 BK

Y117 Shock absorber solenoid valve, left rear (5A891) 41–4

Y280 Air tank valve 41–4

1

C3158

1

57

20 BK

57

Y279 Air tank moisture removal valve 41–4 C3157

20 BK S380

57

18 BK B

See page 10–16

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

11 -1

Fuse and Relay Information

Central Junction Box (CJB) (14A068) K163

K355

K22

PCM power

Trailer tow relay,

Starter relay

relay

battery charge

(11450)

K73

K1

Blower motor

Rear window de-

relay

frost relay

F2.66 F2.49

F2.55

F2.50

F2.56

F2.65

F2.2

F2.52

F2.53

F2.59

F2.7 F2.8

F2.60

F2.62

F2.61

F2.63

F2.9

F2.27 F2.28

F2.14 C2160

C2110

F2.22

F2.15

F2.29 F2.30

F2.16

F2.31

F2.17

F2.23

F2.20

F2.18

C2075

F2.32

F2.21

F2.19 F2.34

F2.54

F2.25

F2.13

F2.6 C270p

C2163

F2.26

F2.5

F2.58

C2021

F2.12

F2.57 F2.4

C2017

F2.11

F2.3 F2.51

F2.24

F2.10 F2.1

F2.36

F2.38

F2.33 F2.40

F2.42

F2.44

F2.46

F2.48

F2.64 F2.35

K126 Accessory delay relay

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

F2.37

F2.39

F2.41

F2.43

F2.45

F2.47

Fuse and Relay Information

Fuse

Amps

Circuits protected

Auxiliary Climate Control, Heated seats, Vacuum pump motor, speed control, Overhead console, Brake shift interlock (3Z719), Electronic Shift On the Fly (ESOF) solenoid, Digital Transmission Range (DTR) sensor (7F293)

F2.28

10A

Climate Control System

F2.29

10A

Customer access 1

F2.30

15A

Headlamps, High Beam/Flash–to–Pass

F2.31

15A

Shift Lock

F2.32

5A

Radio (18806)

A/C clutch relay

F2.33

15A

Wiper/washer

F2.34

10A

Brake pedal position switch (13480), Passive anti–theft transceiver module (15607), Electronic Automatic Temperature Control (EATC) module (19980), Four–wheel drive control module, Brake pressure switch (2B264)

F2.35

10A

Instrument cluster, Interior lamps

F2.36

10A

Powertrain Control Module (PCM) (12A650)

F2.37

15A

Horn

F2.38

20A

Trailer tow

F2.39

–

not used

F2.40

20A

Fuel pump

F2.41

10A

Instrument cluster, Interior lamps

F2.42

15A

Accessory delay, Radio (18806), Power Door Locks

F2.43

10A

fog lamps

F2.44

15A

Anti–theft

F2.45

10A

Passive anti–theft transceiver, Overdrive cancel switch (7G550), Passive anti–theft transceiver module (15607), Accelerator pedal position sensor, Four–wheel drive control module, Instrument cluster – Excursion

adjustable pedal

20A

Power point, console (19N236)

F2.3

20A

Power point, C pillar (19N236)

F2.4

20A

Power point, instrument panel (19N236)

F2.5

20A

Power point, rear (19G247) Turn signal relay, Trailer tow

F2.7

30A

Headlamps, High Beam/Flash–to–Pass

F2.8

–

not used

F2.9 F2.10

20A 10A

Circuits protected

15A

15A

F2.2

20A

Amps

F2.27

F2.1

F2.6

Fuse

11 -2

Power mirrors

F2.11

20A

Radio (18806)

F2.12

20A

Cigar lighter, front (15055), Data Link Connector (DLC) (14489)

F2.13

10A

Seat adjust switch, driver side front (14A701), Exterior rear view mirror switch (17B676)

F2.14

15A

Rear Integrated Control Panel (RICP) (19980)

F2.15

10A

Driver seat module (14C718)

F2.16

15A

DVD player, Rear Integrated Control Panel (RICP) (19980), Rear Seat Entertainment (RSE) module

F2.17

15A

Exterior lamps, Trailer tow relay, parking lamp

F2.18

20A

Brake pedal position switch (13480), Indicator flasher relay (13350)

F2.19

5A

Vehicle Security Module (VSM)

F2.20

25A

not used

F2.21

25A

Liftgate wiper

F2.22

20A

Fuel injectors, Powertrain Control Module (PCM) (12A650)

F2.23

20A

Heated oxygen sensors (HO2S), A/C clutch relay, Vapor management valve, Automatic transmission module (7G422), EVAP canister vent control solenoid

F2.24

15A

Air Suspension

F2.25

10A

ABS control module (2C219)

F2.26

10A

Air bags

Clutch pedal position switch, Auxiliary Powertrain Control Module (APCM), Accelerator pedal position sensor, Overdrive cancel switch (7G550), Four– wheel drive control module, Instrument cluster – Pickup F2.46

10A

Headlamp, left (13008), Low beam

F2.47

10A

Headlamp, right (13008), Low beam

F2.48

10A

Rear wiper motor assembly

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

11 -3

Fuse and Relay Information

Fuse

Amps

Circuits protected

F2.49

30A

Electric trailer brakes

F2.50

30A

Vehicle Security Module (VSM), Power Door Locks

F2.51

50A

Ignition switch (11572), Run/Start power circuit

F2.52

40A

Rear window defrost

F2.53

30A

Injector Driver Module (IDM)

F2.54

30A

Windshield wiper motor (17508)

F2.55

40A

Heater blower motor (19805), Auxiliary A/C relay

F2.56

40A

Auxiliary Climate Control

F2.57

30A

Console Panel

F2.58

50A

Ignition switch (11572), Run power circuit

F2.59

30A

Transfer case low to high relay, Transfer case high to low relay

F2.60

30A

Driver seat module (14C718) (with memory), Seat adjust switch, driver side front (14A701) (without memory)

F2.61

30A

Starter motor (11002)

F2.62

30A

Seat adjust switch, passenger side front

F2.63

40A

Trailer tow

F2.64

30A

Ignition switch (11572), Run/Start power circuit

F2.65

30A c.b.

Accessory delay, Power windows

F2.66

60A

ABS control module (2C219)

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

12 -1

Charging System

Gasoline engines Hot in start or run S149

F2.45 10A 8

S148

S126

O46 Fusible link E 2) Brown 5) 18 gauge

O28 Fusible link C 5) 12 gauge 6) Gray

C1100a O1 Battery (10655) 151–22

2 BK

36

6 BK/OG

35

14 OG/LG

An analog gauge provides continuous system voltage status information with a nominal voltage range from 11.8v to 15v.

20

C220c

12

A30 Instrument cluster 3 3) Charge C220b 62–5

6 RD

2037 O3 Battery II

C270a See page 13–15 13–31

O45 Fusible link D 1) 12 gauge 2) Gray S125

2037

P91 Central Junction Box (CJB) (14A068) 13–15

904

8

20 LG/RD

C146

C1100b 2057

0 BK

G109

2057

4 BK

G102

2057

8 BK

G104

4

C1046

1

C102a

Diesel

C102c

3

O5 Generator 2) Stator 3) Regulator 151–16

B+ 2

3

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

With voltage applied to I circuit, regulator is activated, allowing current to flow from B+ circuit to generator field coil. Generates an AC output which is converted to a DC output by a rectifier assembly internal to generator, and is supplied to vehicle through the B+ terminal.

Charging System

12 -2

Diesel with single generator S149

Hot in start or run F2.45 10A

S126 O28 Fusible link C 5) 12 gauge 6) Gray

O46 Fusible link E 2) Brown 5) 18 gauge

O45 Fusible link D 1) 12 gauge 2) Gray

8

S125 2037

20

12

A30 Instrument cluster 3 3) Charge C220b 60–5

6 RD

2057

0 BK

O1 Battery (10655) 151–22

2057

BK

2057

36

6 BK/OG

G102

14 OG/LB

904

BK S147

G109

35

20 LG/RD

8

C146

2

C1148

1

C1148

California

S150

G104

1183

See page 27–4 27–11

36 904

C102c

3

20 WH/YE C110 20 LG/RD C102a

1

B+

I

2

With voltage applied to I circuit, regulator is activated, allowing current to flow from B+ circuit to generator field coil. Generates an AC output which is converted to a DC output by a rectifier assembly internal to generator, and is supplied to vehicle through the B+ terminal.

C270a See page 13–15 13–31 C220c

2037 2 RD O3 Battery II 151–22

P91 Central Junction Box (CJB) (14A068) 13–15, 13–31

O5 Generator 2) Stator 3) Regulator 151–16

3

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

12 -3

Charging System

Dual generators S149

S126 O28 Fusible link C 5) 12 gauge 6) Gray

O46 Fusible link E 2) Brown 5) 18 gauge

O45 Fusible link D 1) 12 gauge 2) Gray S125

2037

6 RD C1100a

2037

36

O1 Battery (10655) 151–22

2 BK

6 BK/OG

35

A147 Powertrain Control Module (PCM) (12A650) 27–6

14 OG/LB

35

C1100b

1183

C175

20 WH/YE

A See page 12–4

2057

BK

2057

BK

S147

4

C1148

1

C1148

36

C110

California

S150 G102

G104

See page 27–4 27–11

904 C102c

3

I

2

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

C102a

1

B+

With voltage applied to I circuit, regulator is activated, allowing current to flow from B+ circuit to generator field coil. Generates an AC output which is converted to a DC output by a rectifier assembly internal to generator, and is supplied to vehicle through the B+ terminal.

20 LG/RD

3

O5 Generator 2) Stator 3) Regulator 151–16

Charging System

12 -4

Dual generators S143

S166 O53 Fusible link I 1) 12 gauge 2) Gray

O52 Fusible link H 1) 20 gauge 2) Dark blue

12

O54 Fusible link J 1) 12 gauge 2) Gray

904

A30 Instrument cluster 3 3) Charge C220b 60–5 20 LG/RD

8

C146

2

C1148

6

C1148

67

C175

S165

See page 12–3 36

A 2037

2 BK

2037

6 BK/OG

35

16 OG/LB

6 RD C1249a O3 Battery II 151–22 C1249b

2057

0 BK

60

C175

1185

20 YE

5

A147 Powertrain Control Module (PCM) (12A650) 27–6

C1148

G109 C1251c

3

I

2

With voltage applied to I circuit, regulator is activated, allowing current to flow from B+ circuit to generator field coil. Generates an AC output which is converted to a DC output by a rectifier assembly internal to generator, and is supplied to vehicle through the B+ terminal.

C1251a

1

B+

O47 Generator, secondary 151–14

3

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

13 -1

Power Distribution

Excursion, F2.1, F2.2, F2.3, F2.4, F2.5, F2.10, F2.11, F2.14 C1100a O1 Battery (10655)

2037

2037

6 RD

2 RD C1100a

Junction block C1100b

C1249a

O1 Battery (10655)

See page 10–1 G102

O3 Battery II

C1100b

C1249b

See page 10–1 O26 Fusible link A 1) 12 gauge 2) Gray

O27 Fusible link B 1) 12 gauge 2) Gray

Junction block

2057

G102

0 BK O26 Fusible link A 1) 12 gauge 2) Gray

G109

S1000

S1000 2037

O27 Fusible link B 1) 12 gauge 2) Gray

4 RD

2037 gasoline engines

4 RD

Diesel only C270p Hot at all times See page 13–2

F2.2 20A

F2.1 5A 3 1567

1 18 RD/LB

1542 8

2

C270d

7

14 RD 1543

F2.4 20A

C270k 14 YE

2 1049

C214

C2089 N449 Adjustable pedal switch 127–1 1

F2.3 20A

1

C3009

C270e

F2.5 20A 2

14 BN/PK 1544

C270k

C339

1

C474

O40 Power point, console (19N236) 44–2

C270d 11

797

326 16 LG/VT 3

O21 Power point, rear (19G247) 44–2 1

C2033 N614 Power point, instrument panel (19N236) 44–2

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

F2.10 10A

5

14 OG

9

N615 Power point, C pillar (19N236) 44–2 C380

F2.11 20A

9

F2.14 15A 12

16 WH/VT

C1008 K107 A/C clutch relay 54–3, 54–4, 55–4

C290a Radio (18806) 130–2

554

C270h 18 YE/BK

P114 Auxiliary relay box 4

2

C196 R5 Daytime running lamps resistor 97–2

P91 Central Junction Box (CJB) (14A068) 151–4

Power Distribution

13 -2

Excursion, F2.9, F2.37, F2.52, F2.61 20-1 Starting System 1093 6 See page 13–1

P91 Central Junction Box (CJB) (14A068) 151–4

See page 13–3

Hot at all times F2.52 40A

18 TN/RD C270f

See page 13-13

F2.37 15A

F2.61 30A

A 30

86

87

C2021 K1 Rear window defrost relay

85

3

30

1

86

C2163 K22 Starter relay (11450)

K33 Horn relay 5

C2021

2

87

85

C2163 E

See page 13-5

F2.9 20A

3 186

C270k 10 BN/LB

8 59

C270d

5

688

16 DG/VT 59

9

9

C270k

7

6

C241

6

N10 Rear window defrost switch (18578) 56–1 1

C402a R19 Rear window defrost grid (18C618) 56–1

6

C270h

20 GY/LB

6

16 YE/LG

19

C270a

1

20 DB

2 113

C270g 10 YE/LB

S252

C314

C925

9

16 DG/VT

S279 4

C270a

C220b

5

A30 Instrument cluster 60–7

C218a

P140 Air bag sliding contact (14A664)

C601 M221 Exterior rear view mirror, passenger side (17683) 124–1

C521 M220 Exterior rear view mirror, driver side (17682) 124–1

1

C131

H1 Horn (13832) 44–1

N78 Steering wheel/ speed control switch (9F924) 31–4

6

C213

6

C2113b

1

C1026

A427 Vehicle Security Module (VSM)

C197a M8 Starter motor (11002) 20–1

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

13 -3

Power Distribution

Excursion, F2.40, F2.53, F2.65, F2.66 Hot at all times See page 13–2

See page 13–4

See page 13–15 B

F2.40 20A

F2.53 30A

C2160 K163 PCM power relay C2160 V34 PCM Module power diode

3

1

4

51 3

1 K4 Fuel pump relay

5

238

C270m

See page 13–5

3

2

2

C270a

F2.62 30A

C270l

D

C See page 13–10

22

F2.66 60A

P91 Central Junction Box (CJB) (14A068) 151–4

10

C270h

10 926

14 DG/YE 238

C270f 20 LB/OG

4 814

5

C270h

8

20 WH/BK

876

C2170 K380 Injector Driver Module C2170 (IDM) power relay 532

C270g

3

C340

10 OG/YE 4

C330

10 DG/LG

18 DG/YE 94

40

80

Diesel only 80

C175

14 A147 Powertrain Control Module (PCM) (12A650) 27–6, 24–8, 25–8

14 BK/WH

C1174 A415 Injector Driver Module (IDM) 27–3

4

C134

N217 Seat adjust switch, passenger side front 120–2 S163

532

12 OG/YE

532

12 OG/YE

Diesel only 1

C282 N316 Inertia Fuel Shutoff (IFS) switch (9D362) 27–6

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

9

25

C135 A7 ABS control module (2C219) 42–1

Power Distribution

13 -4

Excursion, F2.6, F2.12, F2.16, F2.63 Hot at all times

See page 13–3

See page 13–5

F2.12 20A

See page 13–13 F

F2.63 40A

F2.6 20A 1

30

86

87

C2110 K355 Trailer tow relay, battery charge

85

C2110

F2.16 15A 24

C270k

829 1362

4

P91 Central Junction Box (CJB) (14A068) 151–4

C270a 18 WH/VT

12 DG/OG 1

C214

7

C3178 T13 Power choke 2

C211

I See page 13–5 7 40

C270d 16 LB/WH S242

4

C270k

49

12 OG

1

C311

1

C410

1362

14 DG/OG 1Ω

6

C134

12

C3178

829

20 WH/VT

15 16

1

C251

D20 Data Link Connector (DLC) (14489) C2031 14–2 R42 Cigar lighter, front (15055) 44–2

A267 Rear Seat Entertainment (RSE) module 132–3

S103

5

C3077b

C4099

E259 Trailer tow connector, 7–pin

with video cassette player

30

85 C1188 K353 Trailer tow relay, left turn 95–1

C1187 K352 Trailer tow relay, right turn 95–1

P114 Auxiliary relay box 4

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

13 -5

Power Distribution

Excursion, F2.38, F2.55 93–1 Reversing Lamps

See page 13–14

92–3 Exterior Lamps

See page 13–16

G 296 399 11

T 20 WH/VT 140

with EATC

20 BN/YE C270a

10

18 BK/PK 140 18 BK/PK 14

10 BN

14

18 BN

C270j

C270j

5

C270b

1

C270f

12

P91 Central Junction Box (CJB) (14A068) 151–4

Hot at all times See page 13–6

See page 13–4 F2.55 40A 85

30

86

87

12

C270a

6 181

See page 13–3 D

C2017 K73 Blower motor relay

See page 13–2 E

See page 13–4 I

5

C270g

7

12 BN/OG

12

C1031

963

2

3 K357 Trailer tow relay, reversing lamp

962 9

8

C134

K356 Trailer tow relay, parking lamp

5

15 16 BK/LG

1

C270j

5

C270f

3

C270h

16 BN/WH

57 20 BK

14

18 BN

C311

S162 See page 10–1 10–15

92–3 Exterior Lamps

G100

with EATC 86

3

1

M3 Heater blower motor (19805) 54–2, 55–3

manual A/C

399

3

C2017

S173 1

F2.38 20A

20 BN/YE

57 20 BK

C294a P82 Function selector switch assembly, front 54–2

S218 See page 10–7

C2116 K354 Auxiliary A/C relay 52–2

P111 Auxiliary relay box 1

10

8

C410 S431

7 manual A/C

G202

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

6 E259 Trailer tow connector, 7–pin

C4099

2

C4098

E258 Trailer tow connector, 4–pin

Power Distribution

13 -6

Excursion, F2.7, F2.13, F2.15, F2.16, F2.17, F2.19 Hot at all times See page 13–5

See page 13–7 F2.7 30A

12

196

F2.17 15A

10

C270b

14 DB/OG

195

F2.19 5A

C270b

7

18 TN/WH

1306

C270a

F2.13 10A

3

F2.15 20A

1

20 PK/WH

109 1

S272

5

10

9

13

24

829

A207 Driver seat module (14C718) 123–2

829

18 WH/VT

C327

4

C313

1 829

8

3

C2113b

8

4 10

C202a N442 Multifunction switch (13K359) 87–1, 85–1

10

C349 P87 Rear Integrated Control Panel (RICP) (19980) 130–2

C360 1

C205a N113 Main light switch (11654) 13–16, 13–32

6

C527

C214 20 WH/VT

N409 Exterior rear view mirror switch (17B676) 124–1

A427 Vehicle Security Module (VSM) 59–1

8

18 WH/VT

S316 1

14

C270a

C341c

20 OG/LG

C213

C270j

20 VT/WH

S214 956

F2.16 15A

P91 Central Junction Box (CJB) (14A068) 151–4

N216 Seat adjust switch, driver side front (14A701) 123–2

C949 A433 DVD player 132–2

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

13 -7

Power Distribution

Excursion, F2.18, F2.21, F2.34, F2.56, F2.59 Hot at all times

See page 13–6

See page 13–8

F2.56 40A

4 364

C270d

F2.18 20A

2

10 BK/LG

F2.21 25A

C270b

3 406

10

F2.34 10A

C270l

3

14 BN/WH

22

F2.59 30A

5

C270a

22

20 LB/BK

1

16 LG/RD 9

6

C270g

2

20 LB/BK

704

P91 Central Junction Box (CJB) (14A068) 151–4

C270m 14 DG/LG

C1025

C313

N249 Brake pressure switch (2B264) 31–3, 31–5

C925

5

C145

5

C192

gasoline engines S228

4

22

C476

18 LB/BK 22

M218 Rear wiper motor assembly 82–1

22 LB/PK 5

11

8 16 LG/RD 10 5

30

C2116 K354 Auxiliary A/C relay 52–2

85

C2047 K2 Indicator flasher relay (13350) 90–2

11

C252 A255 Four–wheel drive control module 34–4

A205 Electronic Automatic Temperature Control (EATC) module (19980) 55–3

C252

A102 Passive anti–theft transceiver module (15607) 112–1

18 LG/RD C278

20 LB/BK

C228b

S249 10

22

3

C278 N82 Brake pedal position switch (13480) 90–4

P111 Auxiliary relay box 1

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

S199

86

87

C1129 K378 Transfer case low to high relay 34–5

86

87

C1173 K379 Transfer case high to low relay 34–5

P113 Auxiliary relay box 3

Power Distribution

13 -8

Excursion, F2.35, F2.36, F2.41, F2.49, F2.50, F2.54, F2.57, F2.60 P91 Central Junction Box (CJB) (14A068) 151–4

Hot at all times See page 13–7

See page 13–9 F2.35 10A

6

785

C270b

F2.41 10A

15

C270a

20 BK/LG

F2.36 10A

7

729 705

C270g

F2.49 30A

1

3

20 RD/WH

20 LG/OG

50

F2.50 30A

116

C270e

F2.54 40A

6

C270m

14 RD/BK

12 RD

F2.57 30A

6

1153 65

F2.60 30A

C270k

14 RD/BK

5

C270l

566

14 DG

12 DG S315

4

C2142

1

C213

9

C134

5

C125

2

C327

1

C340

12

C329

not used 55

C175 A147 Powertrain Control Module (PCM) (12A650) 24–3, 25–3, 27–3

12

11

C220c A30 Instrument cluster 60–7

A223 Heated seat module, passenger side front 119–1

M111 Windshield wiper motor (17508) 81–2 1C2113b A427 Vehicle Security Module (VSM) 59–1

12

C359

A224 Heated seat module, driver side front 119–1 without memory

with memory

1

C3007

9

C327

4

C360

1

C341b

N216 Seat adjust switch, driver side front (14A701) 120–1

A207 Driver seat module (14C718) 123–2

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

13 -9

Power Distribution

Excursion, F2.51, F2.58, F2.64 P91 Central Junction Box (CJB) (14A068) 151–4

Hot at all times See page 13–8 F2.58 50A 2

C270c

37

10 YE

F2.64 30A 4 325

F2.51 50A

C270e

3 1050

14 DB/OG

C270c 10 LG/VT not used

S210 B3

B1

3 2 0 4 1

3 2 0 4 1

I2

A3

B5

A1

B2

B4

3 2 0 4 1

3 2 0 4 1

I1

STA

16

14 RD/LG 1522

A4

C250

3 2 0 4 1

3 2 0 4 1

A2

P2

P1

not used 1040

12 RD/BK

964

10 DB/LG

10 DG

687

12 GY/YE

J

K

L

M

See page 13–12

See page 13–14

See page 13–11

See page 13–13

S258

9

C145

N

O

See page 13–15

See page 13–12

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

not used

3 2 0 4 1

GND

C250

N278 Ignition switch (11572) 0) Off 1) Acc 2) Run 3) Start 4) Lock 151–5

Power Distribution

13 -10

Excursion, F2.22 See page 13–3 C Hot in start or run

P91 Central Junction Box (CJB) (14A068) 151–4

See page 13–11

F2.22 20A 5 361

C270h 16 RD

S123 Diesel only

361

18 RD

361

71

97

C175 A147 Powertrain Control Module (PCM) (12A650) 24–3, 25–3, 27–3

C181 Y108 Injector 1 (9F593) 24–5, 25–5

1

Y207 Injector 7 (9F593) 24–5, 25–5

C182 Y109 Injector 2 (9F593) 24–5, 25–5

C1025 N249 Brake pressure switch (2B264) 31–3, 31–5

18 RD

gasoline engines

7

C1040

2

C128 B22 Mass Air Flow (MAF) sensor (12B579) 24–3, 25–3

9

Diesel only

C110

24

C110 S1001 all others

California

S131

C187

C186 Y113 Injector 6 (9F593) 24–5, 25–5

2

2

361

18 RD

2

2

gasoline engines

2

2

C1204

C188 Y209 Injector 8 (9F593) 24–5, 25–5

2

2

C183 Y110 Injector 3 (9F593) 24–5, 25–5

6.8L

Y240 Injector 9 (9F593) 25–4

85 2

6.8L

C184 Y111 Injector 4 (9F593) 24–5, 25–5

9

5.4L

C1205 Y241 Injector 10 (9F593) 25–4 S136

1

C1084a K212 Glow plug relay 27–4

C1273a A407 Glow plug control module (GPCM) 27–11

C1073 B230 Injector pressure sensor 27–4

C1245a 6.8L

1

C1066 Y133 Idle air control valve (IAC) (9F715) 24–4, 25–4

5.4L

2

C185 Y112 Injector 5 (9F593) 24–5, 25–5

K382 Manifold intake air heater relay 27–4

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

13 -11

Power Distribution

Excursion, F2.23, F2.31, F2.32 See page 13–9 L 1522

10 DG

8

C270b

Hot in start or run

See page 13–10

Hot in start

F2.23 20A

6 391

P91 Central Junction Box (CJB) (14A068) 151–4

F2.31 15A

C270h

8

16 RD/YE

C270h

33

18 WH/BK

12

C1010

F2.32 5A

2 1000

C270a 20 RD/BK

S122 10 391

C1010 18 RD/YE S138

1

391

16 RD/YE 1

15

C1195

C1220

C142

C168 A120 Automatic transmission module (7G422) 30–3

P133 Vapor management valve 24–4, 25–4 1

1

12

2

C1008 K107 A/C clutch relay 54–3, 54–4, 55–4

P114 Auxiliary relay box 4

3 42

391

C290a A11 Radio (18806) 130–2

C110

18 RD/YE

C1063 Y202 EVAP canister vent control solenoid 24–4, 25–4 1

B88 Heated Oxygen Sensor (HO2S) #12 (9F472) 24–6

S134 1

C171

1

C172 10

C179 Y33 Electr. Vacuum Regulator (EVR) solenoid valve 24–6 California

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

B48 Heated Oxygen Sensor (HO2S) #11 (9G444) 24–6, 25–6

B47 Heated Oxygen Sensor (HO2S) #21 (9G444) 24–6, 25–6

C167 B234 Digital Transmission Range (DTR) sensor (7F293) 30–2

Power Distribution

13 -12

Excursion, F2.25, F2.26 See page 13–9 J

See page 13–9 O 16 Diesel only

1040 1

14 RD/LG gasoline engines

C118 P73 Coil On Plug (COP) 8 (12029) 21–4, 21–5

1

C117

1

12 RD/BK C270c

P72 Coil On Plug (COP) 7 (12029) 21–4, 21–5

Hot in run

See page 13–13

F2.25 15A

6.8L S130

4 533

6.8L

C270f

F2.26 10A 18

P91 Central Junction Box (CJB) (14A068) 151–4

C270a

20 TN/RD

5.4L 609

20 OG/YE S202

35

C110

1

1

S154

C116 P71 Coil On Plug (COP) 6 (12029) 21–4, 21–5

1

C194 U11 Ignition transformer capacitor 2 (18801)

C1206 P89 Coil On Plug (COP) 9 21–5

1

C1207 P150 Coil On Plug (COP) 10 21–5

2 10 13 14

S135

1

C1076 R32 Fuel heater 27–5

1

1

2

C1246 Y215 Brake shift interlock (3Z719) 27–5

C113 P68 Coil On Plug (COP) 3 (12029) 21–4, 21–6

C114 P69 Coil On Plug (COP) 4 (12029) 21–4, 21–6

1

C174 U10 Ignition transformer capacitor 1 (18801)

1

1

C111 P66 Coil On Plug (COP) 1 (12029) 21–4, 21–6

C112 P67 Coil On Plug (COP) 2 (12029) 21–4, 21–6

16

6.8L

C2041 A208 Restraints control module (14B321) 46–2

C135 A7 ABS control module (2C219) 42–1

5.4L

1

C115 P70 Coil On Plug (COP) 5 (12029) 21–4, 21–6

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

13 -13

Power Distribution

Excursion, F2.27, F2.29 See page 13–9 M 687 5

12 GY/YE C270c Hot in run

See page 13–12

See page 13–14 F F2.27 15A

14

295

A

See page 13–4

C270j

See page 13–2 Q

F2.29 10A See page 13–14

21 295

18 LB/PK

P91 Central Junction Box (CJB) (14A068) 151–4

16 294

18 LB/PK

C270a 18 WH/LB

S206

S303

not used 7

C339

2

C340

2

C327

5

C329

5

C359

S322

8

C3005

A223 Heated seat module, passenger side front 119–1

A404 Rear A/C control module 52–4

85

7

C4076 K55 High speed blower motor relay 52–2

C3004 M145 Blend door actuator, rear (19E616) 52–4

1

C2008 Y215 Brake shift interlock (3Z719) 37–1

S320

1

7

A224 Heated seat module, driver side front 119–1

C4014 A265 Parking Aid Module (PAM) (15K866) 131–2

C3044 M261 Mode door actuator, rear 52–4

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

86

C2116 K354 Auxiliary A/C relay 52–2

30 C2047 K2 Indicator flasher relay (13350) 90–2

P111 Auxiliary relay box 1

S942

1

C911

2

C936

7

C945 A37 Trip Computer Module (10D898) 102–1

A222 Electrochromatic inside mirror unit (17700) 125–1

Power Distribution

13 -14

Excursion, F2.28, F2.33, F2.48 See page 13–9 K 964 6 Hot in run

See page 13–13

296 with EATC

F2.48 10A 7

C270a 20 WH/VT manual A/C 23

S235

399

manual A/C 7

C289 M256 Temperature blend door actuator (19E616) 54–3, 54–4

C270h

A205 Electronic Automatic Temperature Control C228a (EATC) module (19980) 55–3 295

20 BN/YE

9 297

C294a

gasoline engines

6

C228b A205 Electronic Automatic Temperature Control (EATC) module (19980) 55–3

C270j

10

16 BK/LG

1002

C270a 16 BK/PK

C314

18 LB/PK

7

C922

3

C476

8

C146 C125 M111 Windshield wiper motor (17508) 81–2 19

14

G See page 13–5

C281c

C220a

M218 Rear wiper motor assembly 82–1

A30 Instrument cluster 60–2

A255 Four–wheel drive control module 34–3

S124

Diesel only

4 8

F2.33 15A

13

with EATC

P82 Function selector switch assembly, front 54–2 22

P91 Central Junction Box (CJB) (14A068)

S254

Diesel only 1

C270c Hot in run or acc

See page 13–13 Q

F2.28 10A 5

10 DB/LG

11

C192

9

C167

C1119

C122 M87 Speed control servo (9C735) 31–3

M278 Vacuum pump motor 54–4

7

C1047 S198 2

B234 Digital Transmission Range (DTR) sensor 1 (7F293) 30–2

Diesel only

gasoline engines 3

C1170 K389 Park brake relay 97–1

P112 Auxiliary relay box 2

C1247 Y252 Electronic Shift On the Fly (ESOF) solenoid 34–5

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

13 -15

Power Distribution

Excursion, F2.43, F2.44, F2.45 See page 13–9

See page 13–16

N 16 4

R 18 RD/LG C270c

275 17

14 YE C270a P91 Central Junction Box (CJB) (14A068) 151–4

Hot in start or run

F2.45 10A

F2.44 15A

F2.43 10A

B See page 13–3

3

2 K26 Fog lamp relay

5

8 640

C270a

4

20 RD/YE

1266

C270b

2

20 RD/YE

478

S271

1

C270h

13

C270a

18 TN/OG

57

20 BK

S209

S218 See page 10–7 1

1266

2 20

C220a A30 Instrument cluster 60–2

C1026

22 RD/YE

G202

C2135 15 N250 Overdrive cancel switch (7G550) 18 30–3

2 C218a A255 Four–wheel drive control module 34–3

6

C2007

C2040

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

B129 Accelerator pedal position sensor 27–5

A271 Passive anti– theft transceiver 112–1

S100

C252 A102 Passive anti– theft transceiver module (15607) 112–1

2

2

C162 E42 Fog lamp, right front (15200) 86–1

C152 E43 Fog lamp, left front (15200) 86–1

Power Distribution

13 -16

Excursion, F2.7, F2.17 Hot at all times F2.17 15A 89–2 Courtesy Lamps

71–1 Illumination See this page S 19

402

20 LB/RD

1

14

18 BN

6

C205b

14 YE 13

5

57

20 BK S218

See page 13–6

S272

S214 196

18 TN/WH

8

14 DB/OG C205a

13 0 0 5 1 7

0 5 1 7

0 5 1 7

6

4 C205b

C270b

See page 13–6

10

17

4

12

195

14 RD/BK

2

0 8

3

F2.7 30A

10

R 275

20 OG/LG

2

86–1 Fog Lamps

See page 13–15

P91 Central Junction Box (CJB) (14A068) 13–6

Hot at all times

11 not used

6 57

12 14

7 18 BN

20 BK

1399

9 15

S217 S215 S

See page 10–7

See page 10-7

See this page

C205a

14 DB/WH 14 RD/YE

N113 Main light switch (11654) 0) Off 1) Park 4) Illumination 5) Autolamp on 6) Fog lamp illumination 7) Head 13) Front fog lamps 17) Microprocessor 151–2

T See page 13–5

S244

92–3 Exterior Lamps

G202 87–1 Autolamps

97–1 Daytime Running Lamps

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

13 -17

Power Distribution

Pickup, F2.1, F2.4, F2.10, F2.11, F2.14 2037 2 RD C1100a

C1100a O1 Battery (10655)

2037

6 RD

2037

10 RD

1

C2028

Junction block

O1 Battery (10655)

See page 10–1 10–15

50A 2

G102

381

O26 Fusible link A 1) 12 gauge 2) Gray

O27 Fusible link B 1) 12 gauge 2) Gray S1000

2037

4 RD

O3 Battery II

2037 2037

P84 In–line fuse 1

C1100b

C1249a

C2028

C1100b See page 10–1 10–15 G102

1

6 RD

C1249b Junction block 2057

0 BK 2

G109

381

10 TN/WH O26 Fusible link A 1) 12 gauge 2) Gray

C1300a

O27 Fusible link B 1) 12 gauge 2) Gray S1000

K247 Air suspension compressor relay 41–2

2037

gasoline engines

4 RD

10 RD C2028 P84 In–line fuse 1 50A C2028 10 TN/WH

C1300a K247 Air suspension compressor relay 41–2

Diesel only C270p

Hot at all times See page 13–18 F2.4 20A

F2.1 5A 3

1567

C270d

18 RD/LB

2

1049

C270e

14 BN/PK

F2.11 20A 5

797

C270d

16 LG/VT

F2.10 10A 11

326 3

2

C2089 N449 Adjustable pedal switch 127–1

1

C2033 N614 Power point, instrument panel (19N236) 44–2

9

C290a A11 Radio (18806) 130–2

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

F2.14 15A 12

16 WH/VT C1008 K107 A/C clutch relay 54–3, 54–4

554 P114 Auxiliary relay box 4

2

C270h

18 YE/BK

C196 R5 Daytime running lamps resistor 97–2

P91 Central Junction Box (CJB) (14A068) 151–4

Power Distribution

13 -18

Pickup, F2.37, F2.61 20-1 Starting System 1093 6 Hot at all times

See page 13–17

P91 Central Junction Box (CJB) (14A068) 151–4

See page 13-19

F2.37 15A

3

18 TN/RD C270f

F2.61 30A

30

1

86

C2163 K22 Starter relay (11450)

K33 Horn relay 5

87

2

85

C2163 E

See page 13-20

9

C270h

6

16 YE/LG

19

C270a

1

20 DB

2 113

C270g 10 YE/LB

S252 1

C131

5

C218a

6

C213

1

6

C2113b A427 Vehicle Security Module (VSM) 59–1

C1026

P140 Air bag sliding contact (14A664) H1 Horn (13832) 44–1

N78 Steering wheel/ speed control switch (9F924)

C197a M8 Starter motor (11002) 20–1

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

13 -19

Power Distribution

Pickup, F2.40, F2.53, F2.65, F2.66 Hot at all times See page 13–18

See page 13–20

See page 13–31 B

F2.40 20A 30

87

86

C2160 K163 PCM power relay

85

C2160

F2.53 30A

V34 PCM Module power diode

3

1

51 3

1 K4 Fuel pump relay

5

238

C270m 4

See page 13–20

3

2

2

C270a

F2.62 30A

C270l

D

C See page 13–26

22

F2.66 60A

P91 Central Junction Box (CJB) (14A068) 151–4

10

14 DG/YE 238

C270h

10

18 DG/YE926 94

40

80

C270f

20 LB/OG

4

814

5

C270h

20 WH/BK

8

876

C2170 K380 Injector Driver Module C2170 (IDM) power relay

3 532

C175 A147 Powertrain Control Module (PCM) (12A650) 24–8, 25–8

14

C270g

4

10 DG/LG

C1174

4

A415 Injector Driver Module (IDM) 27–3

C340

10 OG/YE

Diesel only 80

14 BK/WH

C134

C330

N217 Seat adjust switch, passenger side front 120–2 S163

532

12 OG/YE

532

12 OG/YE

Diesel only 1

C282 N316 Inertia Fuel Shutoff (IFS) switch (9D362) 27–6

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

9

25

C135 A7 ABS control module (2C219) 42–1

Power Distribution

13 -20

Pickup, F2.6, F2.12, F2.63 Hot at all times

See page 13–19

See page 13–21

F2.12 20A

F2.63 40A

See page 13–29 F

F2.6 20A 5

30

86

87

P91 Central Junction Box (CJB) (14A068) 151–4

C270f

C2110

85

C2110

H

K355 Trailer tow relay, battery charge

1362

12

1362

12

C211

14

See page 13–21 7 40

C270d 16 LB/WH S242 16

C270k 12 OG

1

C311

1

C410

5

C4099

12

C134

S103

C251

D20 Data Link Connector (DLC) (14489) 14–2 1

4 49

C2031 R42 Cigar lighter, front (15055) 44–2

E259 Trailer tow connector, 7–pin

3

C1188 K353 Trailer tow relay, left turn 95–1

3

C1187 K352 Trailer tow relay, right turn 95–1

P114 Auxiliary relay box 4

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

13 -21

Power Distribution

Pickup, F2.38, F2.55 93–1 Reversing Lamps

See page 13–30 G 296 20 WH/VT 11

140 10

C270a

92–3 Exterior Lamps

18 BK/PK 140 18 BK/PK C270j 1 C270f

14 12

J1947 13–32 T 10 BN C270j

14 5

18 BN C270b P91 Central Junction Box (CJB) (14A068) 151–4

Hot at all times See page 13–20

See page 13–22 F2.55 40A

See page 13–19 D

85

30

80

12

C270a

C2017 K73 Blower motor relay

87

C2017

6

C270g

181

12 BN/OG

See page 13–18 E

F2.38 20A

See page 13–20 H 3

5

1

C2162

2

K357 Trailer tow relay, reversC2162 ing lamp

7 963

399

3

20 BN/YE

5

15 16 BK/LG

962

8 1

3

9

C270j

C2161

2

K356 Trailer tow relay, parking C2161 lamp

5

C270f

16 BN/WH 57

20 BK

C270h

14

18 BN

S162 See page 10–15 10

8

C410

92–3 Exterior Lamps

G100

S431

C294a P82 Function selector switch assembly, front 54–2

3

C311

C1031 M3 Heater blower motor (19805) 54–2

1

7

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

6 E259 Trailer tow connector, 7–pin

C4099

2

C4098 E258 Trailer tow connector, 4–pin

Power Distribution

13 -22

Pickup, F2.7, F2.13, F2.17, F2.19 Hot at all times See page 13–21

See page 13–23 F2.7 30A

F2.17 15A

10

12

196

14 DB/OG

195

F2.19 5A

C270b

7

18 TN/WH

1306

C270a

F2.13 10A

3

P91 Central Junction Box (CJB) (14A068) 151–4

C270j

20 PK/WH

S272

S214 956

8

10

10

9

13

14

8

3

C205a N113 Main light switch (11654) 13–16, 13–32

6

20 OG/LG

C213

C2113b A427 Vehicle Security Module (VSM) 59–1

1

C527 N409 Exterior rear view mirror switch (17B676) 124–2

C202a N442 Multifunction switch (13K359) 85–1, 87–1

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

13 -23

Power Distribution

Pickup, F2.18, F2.34, F2.59 Hot at all times

See page 13–22

See page 13–24

F2.18 20A

2 10

F2.34 10A

C270b

3

16 LG/RD

F2.59 30A

5

C270a

22

18 LB/BK

22

20 LB/BK

22 with electronic shift on the fly

1

C270g

2

C270f

5

C145

P91 Central Junction Box (CJB) (14A068) 151–4

20 LB/BK C1025 N249 Brake pressure switch (2B264) 31–3, 31–5

704

5

14 DG/LG

C192

gasoline engines

10

16 LG/RD

10

18 LG/RD

with electronic shift on the fly

S228

S249

22

18 LB/BK 5

11

C281c A255 Four–wheel drive control module 34–4

5

3

C278 N82 Brake pedal position switch (13480) 90–4

85

C2047 K2 Indicator flasher relay (13350) 90–2

P111 Auxiliary relay box 1

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

S199

86

87

C1129 K378 Transfer case low to high relay 34–5

86

87

C1173 K379 Transfer case high to low relay 34–5

P113 Auxiliary relay box 3

Power Distribution

13 -24

Pickup, F2.35, F2.36, F2.41, F2.49, F2.50, F2.54, F2.57, F2.60 See page 13–23 F2.35 10A

6

785

P91 Central Junction Box (CJB) (14A068) 151–4

See page 13–25

C270b

20 BK/LG

F2.41 10A

15

705

C270a

F2.36 10A

7

20 LG/OG 729

C270g

F2.49 30A

F2.50 30A

1

50

3

12 RD

116

C270e

F2.54 40A

6

14 RD/BK 65

F2.57 30A

C270m

12 DG

6

1153

F2.60 30A

C270k

14 RD/BK

5

C270l

566

14 DG

1

C3007

3

C3049

4

C360

20 RD/WH S315

2 1

C2142

1

C213

9

C327

C134

1

C340

with heated seats

not used S289 55

C175

5

A147 Powertrain Control Module (PCM) (12A650) 24–3, 25–3, 27–3

12

11

C220c A30 Instrument cluster 60–7

1

C2113b

C125

A427 Vehicle Security Module (VSM) 59–1 4

C605 N105 Window adjust switch, passenger side 110–3

12

C329 A223 Heated seat module, passenger side front 119–1

M111 Windshield wiper motor (17508) 81–2

12

C359 A224 Heated seat module, driver side front 119–1

N216 Seat adjust switch, driver side front (14A701) 120–1

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

13 -25

Power Distribution

Pickup, F2.51, F2.58, F2.64 P91 Central Junction Box (CJB) (14A068) 151–4

Hot at all times See page 13–8 F2.58 50A 2

C270c

37

10 YE

F2.64 30A 4 325

F2.51 50A

C270e

3 1050

14 DB/OG

C270c 10 LG/VT not used

S210 B3

B1

3 2 0 4 1

3 2 0 4 1

I2

A3

B5

A1

B2

B4

3 2 0 4 1

3 2 0 4 1

I1

STA

16

14 RD/LG 1522

A4

C250

3 2 0 4 1

3 2 0 4 1

A2

P2

P1

not used 1040

12 RD/BK

964

10 DB/LG

10 DG

687

12 GY/YE

J

K

L

M

See page 13–28

See page 13–30

See page 13–27

See page 13–29

S258

9

C145

N

O

See page 13–31

See page 13–28

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

not used

3 2 0 4 1

GND

C250

N278 Ignition switch (11572) 0) Off 1) Acc 2) Run 3) Start 4) Lock 151–5

Power Distribution

13 -26

Pickup, F2.22 See page 13–19 C Hot in start or run

See page 13–19

P91 Central Junction Box (CJB) (14A068) 151–4

See page 13–27

F2.22 20A C270h 16 RD

5 361

S123 Diesel only

361

gasoline engines 361

18 RD

97

361

18 RD

71

C175

1

C1025 N249 Brake pressure switch (2B264) 31–3, 31–5

A147 Powertrain Control Module (PCM) (12A650) 24–3, 25–3

18 RD

gasoline engines

7

C1040

2

C128 9 B22 Mass Air Flow (MAF) sensor (12B579) 24–3, 25–3

Diesel only

C110

24

C110

S1001 S131

2

2

C187

2

Y207 Injector 7 (9F593) 24–5, 25–5

C186

2

Y113 Injector 6 (9F593) 24–5, 25–5

2

2

Y108 Injector 1 (9F593) 24–5, 25–5

C188

2

2

C183 Y110 Injector 3 (9F593) 24–5, 25–5

6.8L

Y240 Injector 9 (9F593) 25–4

Y209 Injector 8 (9F593) 24–5, 25–5

C182 Y109 Injector 2 (9F593) 24–5, 25–5

C181

C1204

all others

1 2

6.8L

C1205

6.8L

1

C1066 Y133 Idle air control valve (IAC) (9F715) 24–4, 25–4

9

C1073 B230 Injector pressure sensor 27–4

Y241 Injector 10 (9F593) 25–4 S136

C184 Y111 Injector 4 (9F593) 24–5, 25–5

California

5.4L

C1245a K382 Manifold intake air heater relay 27–4

85

C1084a

C1273a A407 Glow plug control module (GPCM) 27–11

K212 Glow plug relay 27–4

5.4L

2

C185 Y112 Injector 5 (9F593) 24–5, 25–5

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

13 -27

Power Distribution

Pickup, F2.23, F2.31, F2.32 See page 13–25 L 1522

10 DG

8

C270b

Hot in start or run

Hot in start

See page 13–26 F2.23 20A

6 391

F2.31 15A

C270h

8

16 RD/YE

33

F2.32 5A

4

C270h 18 WH/BK

2 1000

P91 Central Junction Box (CJB) (14A068) 151–4

C270a 20 RD/BK

S122 10

C1010 391

15

391

C140

Manual

16 RD/YE

1

12

C168

Automatic 1

15

C1195 P133 Vapor management valve 24–4, 25–4

C1220

C1010

10

C167

18 RD/YE S138

391

12 18 RD/YE

A120 Automatic transmission module (7G422) 30–3

2

P114 Auxiliary relay box 4

C1008 K107 A/C clutch relay 54–3, 54–4

42

S134 1

1

C142

C1063 Y202 EVAP canister vent control solenoid 24–4, 25–4

B88 Heated Oxygen Sensor (HO2S) #12 (9F472) 24–6, 25–6

1 1

C172

C179 Y33 Electr. Vacuum Regulator (EVR) solenoid valve 24–6

1

3 California

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

C171

B47 Heated Oxygen Sensor (HO2S) #21 (9G444) 24–6, 25–6

C278 B48 Heated Oxygen Sensor (HO2S) #11 (9G444) 24–6, 25–6

3

C290a

B234 Digital Transmission Range (DTR) sensor (7F293) 30–2

C110

A11 Radio (18806) 130–2

gasoline engines 33

18 WH/PK S275

1 92 1

5

C212

5

C257

18 LB/YE N81 Clutch pedal position switch 20–2

4

C281c A255 Four–wheel drive control module 34–3

Power Distribution

13 -28

Pickup, F2.25, F2.26 See page 13–25 J

See page 13–25 O

1040 1

16

14 RD/LG

Diesel only

gasoline engines

C118 P73 Coil On Plug (COP) 8 (12029) 21–4, 21–5

1

C117 P72 Coil On Plug (COP) 7 (12029) 21–4, 21–5

1

12 RD/BK C270c Hot in run

See page 13–29

F2.25 15A

6.8L S130

4 533

6.8L

C270f

F2.26 10A 18

P91 Central Junction Box (CJB) (14A068) 151–4

C270a

20 TN/RD

5.4L 609

20 OG/YE S202

35

1

C110

1

S154

C116 P71 Coil On Plug (COP) 6 (12029) 21–4, 21–5

1

C1206 P89 Coil On Plug (COP) 9 21–5

1

C1207 P150 Coil On Plug (COP) 10 21–5

13

C194 U11 Ignition transformer capacitor 2 (18801)

4

S135 1 1

C1076 R32 Fuel heater 27–5 1

2

C1246 Y251 Waste gate solenoid 27–5

1

C113 P68 Coil On Plug (COP) 3 (12029) 21–4

C114 P69 Coil On Plug (COP) 4 (12029) 21–4

C174 U10 Ignition transformer capacitor 1 (18801)

1

1

C111 P66 Coil On Plug (COP) 1 (12029) 21–4

16

2

C2041 A208 Restraints control module (14B321) 46–3

C2099 N475 Passenger Air bag Deactivation (PAD) switch 46–4

C135 A7 ABS control module (2C219) 42–1

C112 P67 Coil On Plug (COP) 2 (12029) 21–4 1

C115 P70 Coil On Plug (COP) 5 (12029) 21–4

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

13 -29

Power Distribution

Pickup, F2.27, F2.29 See page 13–9 M 687

12 GY/YE C270c Hot in run

See page 13–28

See page 13–30

F2.27 15A

F

F2.29 10A

F2.24 15A

See page 13–20 Q

14 295

C270j 18 LB/PK

16

21

294

18 WH/LB 295

P91 Central Junction Box (CJB) (14A068) 151–4

See page 13–30 20

18 LB/PK

418

C270a 18 DG/YE

not used

S206

S303 7

C300 2

C340

8

C3049

6

C202a

5

C359

S322

8

1

C3005 A404 Rear A/C control module

1

A223 Heated seat module, passenger side front 119–1

1

A224 Heated seat module, driver side front 119–1

C4014 A265 Parking Aid Module (PAM) (15K866) 131–3

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

9

C139

6

C1222

2

C4145

C264

C2008

1

Y215 Brake shift interlock (3Z719) 37–1

30

S296

C2047 K2 Indicator flasher relay (13350) 90–2

P111 Auxiliary relay box 1

1

C930 A143 Overhead console 102–2

A304 Air suspension module (3C142) 41–3

C2181 N619 Air suspension switch, rear 41–3

Power Distribution

13 -30

Pickup, F2.28, F2.33, F2.49 See page 13–25 K 964 6 Hot in run

C270c Hot in run or acc

See page 13–29 Q

See page 13–29

10 DB/LG

F2.28 10 A 5 296

F2.33 15A 7

C270a

295

20 WH/VT

C270h

10

18 LB/PK

2

C1047

2

C1247

gasoline engines

Y252 Electronic Shift On the Fly (ESOF) solenoid 34–5

S198 4

C1119 11

G 8

M278 Vacuum pump motor 54–4

1

16 BK/PK

S124

Diesel only

7

C270a

1002

S235

See page 13–21

P91 Central Junction Box (CJB) (14A068) 151–4

C192 1

C122

3

M87 Speed control servo (9C735) 31–3 automatic transmission

C1170 K370 Daytime Running Lamps (DRL) relay 1 97–1

P112 Auxiliary relay box 2

manual transmission

S254

C289

C294a

M256 Temperature blend door actuator (19E616) 54–3, 54–4

P82 Function selector switch assembly, front 54–2

13 9

C167 B234 Digital Transmission Range (DTR) sensor (7F293) 30–2

2

C169 N19 Reversing lamps switch 93–1

8

14

C146

C125 M111 Windshield wiper motor (17508) 81–2

19

C281c

C220a

A255 Four–wheel drive control module 2 34–3

A30 Instrument cluster 60–2

C2194 N629 Fuel tank selector switch 49–1

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

13 -31

Power Distribution

Pickup, F2.43, F2.45 See page 13–25

See page 13–32

N 16 4

R 14 RD/LG C270c

275 17

14 YE C270a P91 Central Junction Box (CJB) (14A068) 151–4

Hot in start or run

F2.45 10A

F2.43 10A

B See page 13–19

8

3

2

C2162 K26 Fog lamp relay

5

1

C2162

C270h

13

C270a

18 TN/OG

57

20 BK

2

C270a

Diesel only 640

20 RD/YE

478

S218

S271 6 4

640

See page 10–21

C212

20 RD/LG 3

automatic transmission

4

C2040

C2103 P5 Clutch triple function switch jumper 20–2

B129 Accelerator pedal position sensor 27–5

C2176

A416 Auxiliary Powertrain Control Module (APCM) 27–5 manual transmission

1 18

2

C2135

N250 Overdrive cancel switch (7G550) 30–3

C257 N81 Clutch pedal position switch 20–2

automatic transmission

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

G202

C281a A255 Four–wheel drive control module 34–3

S100

20 4

C1045

C220c A30 Instrument cluster 60–2

2

C162 E42 Fog lamp, right front (15200) 86–1

2

C152 E43 Fog lamp, left front (15200) 86–1

Power Distribution

13 -32

Pickup, F2.7, F2.17 Hot at all times F2.17 15A 89–2 Courtesy Lamps

71–1 Illumination

19

275 14

20 OG/LG

2

12

R

20 LB/RD

1

6

18 BN C205b

F2.7 30A

10

See this page S

402

86–1 Fog Lamps

See page 13–15

P91 Central Junction Box (CJB) (14A068) 13–22

Hot at all times

C270b

See page 13–22

See page 13–22

S272

S214

14 YE 13

5

14 RD/BK

195

2

196

18 TN/WH

10

8

14 DB/OG C205a

0 0 8

13 17

3

4

C205b

6

57

20 BK

57

S218

12

not used 20 BK

14

18 BN

7

9

1399

14 DB/WH 15

S215

C205a 14 RD/YE

S217 S See this page

See page 10–21

0 5 1 7

0 5 1 7

0 5 1 7 6

4

See page 10-21

T See page 13–5

92–3 Exterior Lamps

87–1 Autolamps

N113 Main light switch (11654) 0) Off 1) Park 3) Fog lamps 5) Autolamp on 6) Fog lamp illumination 7) Head 8) Interior 13) Front fog lamps 17) Microprocessor 151–2

S244

G202

87–1 Autolamps

97–1 Daytime Running Lamps

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

14 -1

Module Communications Network

System overview Hot at all times F2.12 20A

P91 Central Junction Box (CJB) (14A068)

A37 Trip Computer Module (10D898)

A208 Restraints control module (14B321)

A255 Four–wheel drive control module

A7 ABS control module (2C219)

A265 Parking Aid Module (PAM) (15K866)

A427 Vehicle Security Module (VSM)

A205 Electronic Automatic Temperature Control (EATC) module (19980)

A304 Air suspension module (3C142)

A30 Instrument cluster

Pickup

A207 Driver seat module (14C718)

Excursion

UBP network

A147 Powertrain Control Module (PCM) (12A650)

A11 Radio (18806)

A102 Passive anti– theft transceiver module (15607)

A416 Auxiliary Powertrain Control Module (APCM)

ACP network

ISO network Excursion

Pickup

SCP network D20 Data Link Connector (DLC) (14489)

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

P87 Rear Integrated Control Panel (RICP) (19980)

A433 DVD player

Module Communications Network

14 -2

ISO Bus Hot at all times F2.12 20A 7

P91 Central Junction Box (CJB) (14A068) 13–4, 13–20

ISO A37 Trip Computer Module ISO (10D898) 1 C945 102–1

C270d See page 13–4 13–20 S242

70 1

20 LB/WH

A143 Overhead console 102–1

1

ISO

C135

A208 Restraints control module (14B321) 46–3

A265 Parking Aid Module (PAM) ISO (15K866) 5 C4014 131–3

C2041

20 LB/WH

70

20 LB/WH

70

20 LB/WH

70

20 LB/WH

5

C300

7

C339

2

C211

Pickup

Pickup 5 13

40

A7 ABS control module (2C219) 42–2

C930 70

Excursion

ISO

C281a

5 4

C936

25

A255 Four–wheel drive control module 34–3

C264

C146

16 LB/WH S225

16

7

C251

5

C251

D20 Data Link Connector (DLC) (14489) 151–2 4 57

20 BK 570

16 BK/WH

S217 See page 10–7 10–21 G202

6

C145

G101

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

14 -3

Module Communications Network

SCP Bus

SCP – 13

15

SCP + 16

C175

A147 Powertrain Control Module (PCM) (12A650) 24–8, 25–8, 27–5

SCP + 5

SCP +

107

11

20 VT

C146

915

15

20 PK/LB

914

14

20 TN/OG

A102 Passive anti–theft transceiver module SCP – (15607) 4 C252 112–1

A416 Auxiliary Powertrain Control SCP – Module (APCM) 27–5

2

4

914

20 TN/OG 915

SCP +

SCP –

1

2

914

20 TN/OG 915

C220a

C2176 20 PK/LB

914

22 TN/OG 915

22 PK/LB

20 PK/LB

C145 Pickup, Diesel only

Excursion S284

S286

13

2 D20 Data Link Connector (DLC) (14489) 151–2

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

A30 Instrument cluster 60–2

10

C251

Module Communications Network

14 -4

UBP Bus Pickup

Excursion

A30 Instrument cluster 60–5

A304 Air suspension module (3C142)

15

C4145

693

20 OG

3

C1222

693

18 OG

6

693

C133

A207 Driver seat module (14C718) 123–4

A427 Vehicle Security Module (VSM) 59–2

7

C220a

2

C341c

5

693

20 OG

693

20 OG

693

C2113c

20 OG

3

693

A205 Electronic Automatic Temperature Control (EATC) module C228b (19980) 55–3

20 OG

S307

8

C210

20 OG S247

3

C251

D20 Data Link Connector (DLC) (14489) 151–2

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

14 -5

Module Communications Network

ACP Bus A11 Radio (18806) 130–4 6

832

20 LB/PK

7

C290b

833

20 TN

S329

S245

16

12

15

13

9

14

C212

14

13

C313

2

1

C214

C349 P87 Rear Integrated Control Panel (RICP) (19980) 130–4

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

C949 A433 DVD player 132–1

20 -1

Starting System

2037

P91 Central Junction Box (CJB) (14A068) 13–11

Hot in start or run

2 RD O1 Battery (10655)

O3 Battery II

C1249a 2037

F2.45 10A

6 RD

C270h See page 13–11 10 C167 B234 Digital Transmission Range P R N D 2 1 (DTR) sensor (7F293) 30–2 12 C167 8

Junction block

2057

4 BK G102

2057

2057

8 BK

0 BK G109

G104

O26 Fusible link A 1) 12 gauge 2) Gray

Diesel

O27 Fusible link B 1) 12 gauge 2) Gray S1000

2037

4 RD

2037

2/0 RD

2037

4 RD

13

A 1093

18 TN/RD

Pickup 6

C270f P91 Central Junction Box (CJB) (14A068) 13–2, 13–18

Hot at all times F2.61 30A 30

87

2 113 1

C270g 10 YE/LB

86

C2163 K22 Starter relay (11450)

85

C2163

5

C270f

57

20 BK

C1026 S162

C197b

C197a M8 Starter motor (11002) 151–30

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

20 TN/RD

C1010

Excursion

C270p with dual generators

1093

See page 20–2

See page 10–1 10–15 G100

Starting System

Hot in start

P91 Central Junction Box (CJB) (14A068) 13–27, 13–31

Hot in start or run

F2.31 15A

F2.45 10A

4

F2.45 10A

4 90–4 Turn/Stop/Hazard Lamps

See page 13–31

8 See page 13–27

1 92

18 WH/PK

33

20 RD/YE

810

2 1093

199

640

gasoline engines

5

810 4

3

2

6

C212

10

11

C134

64

C175 A147 Powertrain Control Module (PCM) (12A650) 24–6 , 25–6

810

Diesel only 33

4

20 LB/YE

20 RD/YE

306

C212

18 WH/PK

1

20 RD/LG C257 N81 Clutch pedal position switch

92 1

C257

1093 2

31–3 31–5 Vehicle Speed Control

10

18 WH/PK

5

4

5

810 4

6

3

18 LB/YE

2

20 TN/LB

33

20 TN/RD

199 6

20 RD/LG

gasoline engines

S275

5

6 20 TN/RD

20 RD/LG

S275 18 WH/PK

18 LB/YE

1

90–4 Turn/Stop/Hazard Lamps

S271

Diesel only

33

C270a See page 13–31

S271 640

P91 Central Junction Box (CJB) (14A068) 13–27, 13–31

Hot in start or run

F2.31 15A

C270a

8 See page 13–27

Hot in start

20 -2

20 LB/YE

306

C212 20 RD/LG C2103 P5 Clutch triple function switch jumper C2103 20 TN/LB

C212

11

C134

64

C175

31–3 31–5 Vehicle Speed Control

A147 Powertrain Control Module (PCM) (12A650) 24–6 , 25–6

gasoline engines

Manual

automatic transmission A See page 20–1

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

21 -1

Engine Ignition

System overview Hot in start or run F2.22 20A

Hot at all times F2.36 10A

Hot at all times F2.64 30A

3 2 0 4 1

P91 Central Junction Box (CJB) (14A068)

N278 Ignition switch (11572) 0) Off 1) Acc 2) Run 3) Start 4) Lock

Minimizes radio interference caused by ignition coils.

P66 Coil On Plug (COP) 1 (12029)

P68 Coil On Plug (COP) 3 (12029)

P67 Coil On Plug (COP) 2 (12029)

U10 Ignition transformer capacitor 1 (18801)

U11 Ignition transformer capacitor 2 (18801)

P69 Coil On Plug (COP) 4 (12029)

A147 Powertrain Control Module (PCM) (12A650)

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

Engine Ignition

21 -2

System overview 6.8L

P70 Coil On Plug (COP) 5 (12029)

P71 Coil On Plug (COP) 6 (12029)

P72 Coil On Plug (COP) 7 (12029)

P73 Coil On Plug (COP) 8 (12029)

P89 Coil On Plug (COP) 9

P150 Coil On Plug (COP) 10

A147 Powertrain Control Module (PCM) (12A650)

B43 Crankshaft position sensor (6C315)

B41 Camshaft position sensor (6B288)

Provides information to PCM for ignition synchronization.

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

21 -3

Engine Ignition

Hot in start or run

Hot at all times

F2.22 20A 5

F2.36 10A

C270h

7

C270g

P91 Central Junction Box (CJB) (14A068) 13–8, 13–10, 13–24, 13–26

See page 13–10

B43 Crankshaft position sensor (6C315) 151–9 2 349

350

20 GY

Crankshaft position shield

361

18 RD

2

795

1

C180

See page 24–7 25–7

20 DG

48 28

35

18 RD

C101

S145 S123

361

20 DB

1

B41 Camshaft position sensor (6B288) 151–9

729

22

23

S167 48 S161

20 RD/WH

18 BK/WH

570

S114

Crankshaft position shield

S106 570

C110

795

20 DG 359

85

91

18 GY/RD

18 BK/WH

See page 10–3 10–17 G101

71 VBATT

97 VBATT

55

24

VBATT

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

21

22 –

+

–

C175 SIG RTN

A147 Powertrain Control Module (PCM) (12A650) 24–1, 24–5, 25–1, 25–5

Engine Ignition

21 -4

5.4L Hot at all times F2.64 30A 4 16 1

14 RD/LG C174 U10 Ignition transformer capacitor 1 (18801) 151–15

B5

C270c See page 13–9 13–25 C250

3 2 0 4 1 I1

P91 Central Junction Box (CJB) (14A068) 13–9, 13–25

C250 See page 13–9 13–25

16

14 RD/LG

1

C194 U11 Ignition transformer capacitor 2 (18801) 151–13

N278 Ignition switch (11572) 0) Off 1) Acc 2) Run 3) Start 4) Lock 13–9, 13–25

S130 16

14 RD/LG S135

16

16 RD/LG

16 1

1

2 1024

C111

2 P66 Coil On Plug (COP) 1 (12029) 151–13 C111 16 LG/WH

26 1024 26

1026

16 RD/LG

1026 104

16 RD/LG

2 16 LG/WH

1028 32

18 PK/WH

16 1

P67 Coil On Plug (COP) 2 (12029) 151–13 1 C112

41 18 LG/WH

16

C112

1028 52

C113

2 P68 Coil On Plug (COP) 3 (12029) 151–13 C113 16 WH/PK C110 18 WH/PK

1030

16 RD/LG

P69 Coil On Plug (COP) 4 (12029) 151–13 1 C114

2 16 DG/VT

3 1030 53

16

16 RD/LG

16

C114

1021

C115 P70 Coil On Plug (COP) 5 (12029) 151–10 C115 16 LG/YE

2 18 DG/VT

1021 27

16 RD/LG C116

2

P71 Coil On Plug (COP) 6 (12029) 151–10 1 C116

16 OG/YE

1025 1

1029 4

18 OG/YE

16 RD/LG

16 1

2

1025 1

18 LG/YE

16

1

1029 79

C118

2 P73 Coil On Plug (COP) 8 (12029) 151–10 C118 16 WH/RD C1033 18 WH/RD

1027 33 1027 78

16 RD/LG C117 P72 Coil On Plug (COP) 7 (12029) 151–10 C117

16 PK/LB C110 18 PK/LB C175 A147 Powertrain Control Module (PCM) (12A650) 24–5

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

21 -5

Engine Ignition

6.8L Hot at all times F2.64 30A 4

B5

C270c See page 13–9 13–25 C250

3 2 0 4 1 I1

P91 Central Junction Box (CJB) (14A068) 13–9, 13–25

C250 See page 13–9 13–25

N278 Ignition switch (11572) 0) Off 1) Acc 2) Run 3) Start 4) Lock 13–9, 13–25 S130 16

16

16 RD/LG

1

C116

2

P71 Coil On Plug (COP) 6 (12029) 151–10 C116

14 RD/LG

1025

16 OG/YE

1 1025 A

1

16

16 RD/LG

1

C117

2

P72 Coil On Plug (COP) 7 (12029) 151–12 C117

1030

16 DG/VT

16

18 OG/YE

1030 53

1

C118

2

P73 Coil On Plug (COP) 8 (12029) 151–12 C118

1029

3

16 RD/LG

16 WH/RD

2 18 DG/VT

1029 79

See page 21–6

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

16

16 RD/LG

1

C1206

2

P89 Coil On Plug (COP) 9 151–12 C1206

1142

16 WH/RD

6 18 WH/RD

1142 82

16 1

C1207

2

P150 Coil On Plug (COP) 10 151–12 C1207

1021 3

18 WH/RD

16 RD/LG

1021 27

16 LG/YE C1033 18 LG/YE C175 A147 Powertrain Control Module (PCM) (12A650) 25–5

16 1

14 RD/LG C194 U11 Ignition transformer capacitor 2 (18801) 151–13

Engine Ignition

21 -6

6.8L See page 21–5 A 16

14 RD/LG S135

1

C174 U10 Ignition transformer capacitor 1 (18801) 151–15

16

16 RD/LG

16

1

C111

1

C112

2

P66 Coil On Plug (COP) 1 (12029) 151–13 C111

2

P67 Coil On Plug (COP) 2 (12029) 151–13 C112

1024

16 LG/WH

26

1024 26

1027

16 RD/LG

16 PK/LB

33

18 LG/WH

1027 78

16

16 RD/LG

16

16 RD/LG

16

16 RD/LG

1

C113

1

C114

1

C115

2

P68 Coil On Plug (COP) 3 (12029) 151–13 C113

2

P69 Coil On Plug (COP) 4 (12029) 151–13 C114

2

P70 Coil On Plug (COP) 5 (12029) 151–13 C115

1026 41

18 PK/LB

1029 104

16 PK/WH C110

18 PK/WH

1141 5

1141 102

16 YE/BK C1033

18 YE/BK

1028 32

1028 52

16 WH/PK C110

18 WH/PK C175 A147 Powertrain Control Module (PCM) (12A650) 25–5

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

24 -1

Engine Controls

5.4L, System overview N278 Ignition switch (11572) 0) Off 1 4 0 2 3 1) Acc 2) Run 3) Start 4) Lock Hot at all times F2.64 30A

Solenoid actuated valve. As solenoid is energized (pulsed), fuel passes through injector into engine. The longer the pulse, the greater the fuel amount.

Directs voltage to fuel pump and PCM.

F2.22 20A

K163 PCM power relay

P91 Central Junction Box (CJB) (14A068)

Hot at all times F2.40 20A

Y108 Injector 1 (9F593)

K4 Fuel pump relay

Hot at all times F2.36 10A Safety device that cuts power to electric fuel pump if collision occurs. Switch must be reset manually. N316 Inertia Fuel Shutoff (IFS) switch (9D362) A31 Fuel tank unit (9H307) Measures amount of intake air. Used by the PCM to help calculate fuel delivery.

Supplies fuel under pressure to fuel rail and fuel injectors. Sender is a variable resistor connected to a float in the fuel tank. When fuel is low, resistance is low (22.5W); when fuel is high, resistance is high (145W). B22 Mass Air Flow (MAF) sensor (12B579)

Y110 Injector 3 (9F593)

Y111 Injector 4 (9F593) Y109 Injector 2 (9F593)

A147 Powertrain Control Module (PCM) (12A650) Controls idle speed. Duty cycle signals sent by PCM control a solenoid that opens or closes air bypass depending on signal received.

Y112 Injector 5 (9F593)

Y207 Injector 7 (9F593) Y113 Injector 6 (9F593)

Y133 Idle air control valve (IAC) (9F715) Y209 Injector 8 (9F593)

A147 Powertrain Control Module (PCM) (12A650)

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

Engine Controls

24 -2

5.4L, System overview Hot in start or run F2.23 20A

B88 Heated Oxygen Sensor (HO2S) #12 (9F472)

P91 Central Junction Box (CJB) (14A068)

Y202 EVAP canister vent control solenoid

When PCM duty cycles valve, fuel vapors which are collected are released to engine for burning.

Regulates vacuum level present in EGR valve to control exhaust gas flow into intake manifold. PCM controls EGR by varying duty cycle applied to the solenoid.

P133 Vapor management valve

Y33 Electr. Vacuum Regulator (EVR) solenoid valve

Provides a voltage related to oxygen of exhaust gases to PCM for regulating air/fuel ratio.

B47 Heated Oxygen Sensor (HO2S) #21 (9G444)

B48 Heated Oxygen Sensor (HO2S) #11 (9G444)

CV solenoid seals the EVAP canister from atmospheric pressure during EVAP monitor test. A147 Powertrain Control Module (PCM) (12A650)

B44 Turbine shaft speed sensor (7M101)

B8 Throttle Position Sensor (TPS) (9B989)

As the resistance varies according to accelerator pedal angle, the PCM applies voltage to this sensor and then measures the voltage drop to help calculate fuel delivery.

B110 Output Shaft Speed (OSS) sensor (7M101)

OSS provides PCM with rotational speed of the transmission output shaft.

B135 Cylinder–head temperature sensor (6G004) B257 Differential pressure feedback EGR (DPFE) sensor (9J460)

Converts a varying exhaust pressure signal into a proportional analog voltage signal used by the PCM to complete EGR flow.

A thermistor in which resistance decreases as engine temperature increases. PCM uses this input to infer coolant temperature and to initiate fail–safe cooling.

D20 Data Link Connector (DLC) (14489) B213 Intake Air Temperature (IAT) sensor (12A697)

A thermistor in which resistance decreases as intake air temperature increases. PCM uses voltage drops to calculate fuel delivery, spark timing and EGR control.

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

24 -3

Engine Controls

5.4L See this page W 16 4

Hot at all times

7

729

C270c

F2.64 30A

C270g

4

85

C270e

87 V34 PCM Module power diode

See page 13–9 13–25

20 RD/WH B5

C250

3 2 0 4 1 C250

I1

See page 13–9 13–25

N278 Ignition switch (11572) 0) Off 1) Acc 2) Run 3) Start 4) Lock 13–9, 13–25

P91 Central Junction Box (CJB) (14A068) 13–3, 13–8, 13–9, 13–10, 13–19, 13–24, 13–25, 13–26

Hot at all times 30 C2160 K163 PCM power relay

86

Hot at all times

F2.36 10A

14 RD/LG

C2160 B F2.22 20A

5

C270f

5

C270h

57

20 BK

361

16 RD

D

See page 24–4

See page 24–8

S123

S162 See page 10–1 10–15 361

G100 361

6

C1040

2

C128 B22 Mass Air Flow (MAF) sensor (12B579) 151–20 C128

18 RD

18 RD

S258 C

not used

14 RD/LG

16

See page 24–5

W See this page 55

1100

20 GY/BK

68

1101

20 GY/RD

42

71

VBATT

97

VBATT

25 See page 10–1 10–15 G100

51

24

570

18 BK/WH 570

See page 10–3 10–17

570

4 See page 968 10–3 3 10–17 968 G101 36 –

VBATT

23 18 BK/WH

3

18 BK/WH

77

3

570

18 BK/WH 570

6

16 TN/LB

5 967 2

16 LB/RD 743 1

16 GY C1040

20 TN/LB

967 88

20 LB/RD 743 39

20 GY C175

1 359

See page 24–7 A147 Powertrain Control Module (PCM) (12A650)

SIG RTN

76 18 BK/WH

570

18 BK/WH

103

C175

570

18 BK/WH S106

G101

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

20 GY/RD L

Engine Controls

24 -4

5.4L P91 Central Junction Box (CJB) (14A068) 13–1, 13–11, 13–17, 13–27

See page 24–3 B Hot in start or run Hot at all times F2.23 20A

4 391

F2.10 10A C270h

11 16 RD/YE

326

16 WH/VT S122 E

2

3

C1008 K107 A/C clutch relay

10

See page 24–6

P114 Auxiliary relay box 4

391

12 Manual

331

20 PK/YE

321

1

Automatic O

391

90–4 Turn/Stop/Hazard Lamps

20 RD/LG

C1063

2

Y202 EVAP canister vent control solenoid C1063 151–20

55–5 EATC

439

See page 24–6

1

91 810

18 RD/YE

1

20 VT/WH

C168 A102 Passive anti– theft transceiver module (15607) 112–1

16 GY/WH

55–4 EATC

H

16 RD/YE

C1008

5

See page 24–5

18 RD/YE S138

391 1

C1010

C1195 P133 Vapor management valve 151–19

2 191

C1195

361 1

C1066

2

Y133 Idle air control valve (IAC) (9F715) C1066 151–10

264 39

18 WH/LB C110

18 LG/BK 264

20 TN/LG

18 RD

20 WH/LB

California 69

92

41

67

56

83

C175 A147 Powertrain Control Module (PCM) (12A650)

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

24 -5

Engine Controls

5.4L See page 24–3 C 361 9

18 RD C110 S131 S136 361

361

361

18 RD

2

2

1

C183

18 RD

361

C181 Y108 Injector 1 (9F593) 151–13 C181

18 RD

2

2

557

C183

1

C182

Y110 Injector 3 (9F593) 151–13 1

361

18 RD

361

18 RD

20 TN

1

20 BN/YE

556

C182

361

H

See page 24–4

C184 Y111 Injector 4 (9F593) 151–13 C184

2

2

1

C185

18 RD

361

C186 Y113 Injector 6 (9F593) 151–10 C186

18 RD

558

20 BN/LB

1

20 WH

559

C185

361 2

2

1

C187

Y112 Injector 5 (9F593) 151–10

Y109 Injector 2 (9F593) 151–13 555

18 RD

18 RD C188 Y209 Injector 8 (9F593) 151–10 C188

Y207 Injector 7 (9F593) 151–10 560

20 LG/OG

20 TN/BK

1 561

C187

562

20 LB

20 TN/RD

13

7

8

14

15

19

20

21

C110

74

75

101

100

73

99

72

98

C175 A147 Powertrain Control Module (PCM) (12A650)

32 311

43 20 DG/VT 71

85 795 20 OG/LG

22 20 DG 350

20 GY

21

78

79

349

20 DB 1027

1029

1 18 WH/RD

18 PK/LB

1025

21–2 21–3 Engine Ignition

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

27 1021 18 OG/YE

53 18 LG/YE 1030

52

104

26

1028 18 DG/VT

18 WH/PK 1026

1024 18 PK/WH

C175 18 LG/WH

Engine Controls

24 -6

5.4L See page 24–4 O

See page 24–4 E 391 42

16 RD/YE

391

C110 15

391

16 RD/YE

C1220

18 RD/YE

California S134

See page 24–7

See page 24–7

J 391

See page 24–8

K

18 RD/YE

391

N 359

18 RD/YE

20 GY/RD S343

359 1

3

20 GY/RD

359

C171

1

3

387

4

74

B47 Heated Oxygen Sensor (HO2S) #21 (9G444) 151–15 2

4

388

18 YE/LB

C171

18 RD/WH

1

C172

B48 Heated Oxygen Sensor (HO2S) #11 (9G444) 151–15 2

20 GY/RD

20 GY/LB

C172

94

20 RD/BK C1033

15

13

16

14

93

60

94

87

3

2 389 15 389

95

C142

391

B88 Heated Oxygen Sensor (HO2S) #12 (9F472) 151–17 C142

4 18 WH/BK 392 17 20 WH/BK 392

1

C179 Y33 Electr. Vacuum Regulator (EVR) solenoid valve

2

C179

360

20 RD/LG

C1220

10

18 RD/YE

359

18 GY/RD

P See page 24–7

20 BN/PK

38

C110

47

C175

20 RD/LG

35

A147 Powertrain Control Module (PCM) (12A650) 20

54

11

6

81

924

20 BN/OG

315

20 VT/DG

925

237

20 OG/YE

480

20 VT/YE

29 20 WH/YE 224

12 911 20 TN/WH

37 20 WH/LB 923

34 1144 20 OG/BK

49 20 YE/BK 1145

64 199 20 LB/BK

50

C175

20 LB/YE 1143

20 WH/BK

30–2 30–3 Transmission Controls

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

24 -7

Engine Controls

5.4L A147 Powertrain Control Module (PCM) (12A650)

VREF

89

66

90 351

1102

136 20 GY/WH

351

C110

C175

20 DB/YE

970

20 DG/WH

20 BN/WH M

30

12

C110

C1221 S133 2

1

C107

2

B135 Cylinder–head temperature sensor (6G004) C107 151–12

359

59

S170

11 1

84 20 BN/LG

20 YE/LG 355

5

65 352

20 BN/WH

1

3

C1189

C1189

3 B8 Throttle Position Sensor (TPS) (9B989) 151–9

2

1

C1068

See page 24–6 J

20 GY/RD

359

20 GY/RD

359

3 See page 24–8

1

C193

2

B110 Output Shaft Speed (OSS) sensor (7M101) 1 C193 151–17

C1068 B257 Differential pressure feedback EGR (DPFE) sensor (9J460) 151–9

See page 24–6 K

20 GY/RD

2

359

20 GY/RD

C1221

359

18 GY/RD

359

C143 B44 Turbine shaft speed sensor (7M101) 151–17

2 359

4

C1010

C143 20 GY/RD

20 GY/RD

See page 24–6 P 359

Automatic

S132 21–3 Engine Ignition

California 359

18 796

18 GY/RD

See page 24–3 L 18

C110

C1040

20 LB 359

18 GY/RD Manual

S139

1

See page 30–2 C1010

20 GY/RD S114

359 91 –

18 GY/RD C175 SIG RTN

A147 Powertrain Control Module (PCM) (12A650)

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

Engine Controls

24 -8

5.4L See page 24–3

F2.40 20A

D

See page 24–7 M

P91 Central Junction Box (CJB) (14A068) 13–3, 13–19

Hot at all times

351 10 12 1

K4 Fuel pump relay

10 926 80

C270f

22

20 LB/OG

C270a

238

C175

60–4 Instrument Cluster

1

2 787

3 8

20 BK/OG

29 1 5

20 YE/WH

C270h

238

2

C282 14 PK/BK

N316 Inertia Fuel Shutoff (IFS) switch (9D362) 1) Normal 2) Post impact 151–4

C211

10

C145

2

C433

2

18 DG/YE

1

California

A31 Fuel tank unit (9H307) 1) Fuel pump

7

C4033

4

C433 See page 10–6 10–20 G400

California

C4033

2

3 20 GY/RD 791 9 N

See page 24–6

6 62

40

C4033

not used

20 RD/PK C1220 1142

C265

18 WH/RD

1141

18 YE/BK

102

C175

82

A147 Powertrain Control Module (PCM) (12A650) 33

16

676

20 PK/OG 914 S172

C4033

C265

359

SCP + 3

396

10

C282

A147 Powertrain Control Module (PCM) (12A650)

California

C265

A31 Fuel tank unit (9H307)

14 DG/YE

1

20 BN/WH

See page 10–8 10–22

SCP – 15

20 TN/OG

14

915 15

See page 14–3 2

13 20 PK/LB C145

57 20 VT

310

11

C146

36

C110

2

C109

1

B45 Knock sensor (12A699) 151–13 C109

See page 14–3 10

13

C251

G300 D20 Data Link Connector (DLC) (14489)

C175

107

311

20 YE/RD

20 DG/VT

37

C110

32

C175 A147 Powertrain Control Module (PCM) (12A650)

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

25 -1

Engine Controls

6.8L, System overview N278 Ignition switch (11572) 0) Off 1 4 0 2 3 1) Acc 2) Run 3) Start 4) Lock Hot at all times F2.64 30A

Solenoid actuated valve. As solenoid is energized (pulsed), fuel passes through injector into engine. The longer the pulse, the greater the fuel amount.

Directs voltage to fuel pump and PCM. Hot in start or run F2.23 20A

K163 PCM power relay

F2.22 20A

P91 Central Junction Box (CJB) (14A068)

Hot at all times Y108 Injector 1 (9F593)

F2.40 20A K4 Fuel pump relay

Hot at all times F2.36 10A Safety device that cuts power to electric fuel pump if collision occurs. Switch must be reset manually. N316 Inertia Fuel Shutoff (IFS) switch (9D362) A31 Fuel tank unit (9H307) Measures amount of intake air. Used by the PCM to help calculate fuel delivery.

Y111 Injector 4 (9F593)

Y110 Injector 3 (9F593)

Supplies fuel under pressure to fuel rail and fuel injectors. Sender is a variable resistor connected to a float in the fuel tank. When fuel is low, resistance is low (22.5W); when fuel is high, resistance is high (145W).

Y109 Injector 2 (9F593)

CV solenoid seals the EVAP canister from atmospheric pressure during EVAP monitor test.

B88 Heated Oxygen Sensor (HO2S) #12 (9F472) B22 Mass Air Flow (MAF) sensor (12B579)

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

Provides a voltage related to oxygen content of exhaust gases to PCM for regulating air/fuel ratio.

P133 Vapor management valve Y202 EVAP canister vent control solenoid

A147 Powertrain Control Module (PCM) (12A650)

B47 Heated Oxygen Sensor (HO2S) #21 (9G444)

B48 Heated Oxygen Sensor (HO2S) #11 (9G444)

A147 Powertrain Control Module (PCM) (12A650)

Engine Controls

25 -2

6.8L, System overview Controls idle speed. Duty cycle signals sent by PCM control a solenoid that opens or closes air bypass depending on signal received.

Y112 Injector 5 (9F593)

Y113 Injector 6 (9F593)

Y207 Injector 7 (9F593)

Y209 Injector 8 (9F593)

Y240 Injector 9 (9F593)

Y241 Injector 10 (9F593)

Y133 Idle air control valve (IAC) (9F715)

A147 Powertrain Control Module (PCM) (12A650)

B8 Throttle Position Sensor (TPS) (9B989)

As the resistance varies according to accelerator pedal angle, the PCM applies voltage to this sensor and then measures the voltage drop to help calculate fuel delivery.

B110 Output Shaft Speed (OSS) sensor (7M101)

OSS provides PCM with rotational speed of the transmission output shaft.

B44 Turbine shaft speed sensor (7M101)

B135 Cylinder–head temperature sensor (6G004)

A thermistor in which resistance decreases as engine temperature increases. PCM uses this input to infer coolant temperature and to initiate fail–safe cooling.

B213 Intake Air Temperature (IAT) sensor (12A697)

D20 Data Link Connector (DLC) (14489)

A thermistor in which resistance decreases as intake air temperature increases. PCM uses voltage drops to calculate fuel delivery, spark timing and EGR control.

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

25 -3

Engine Controls

6.8L See this page W 16 4

Hot at all times

7 729

C270c

F2.64 30A

C270g

4

85

C270e

B5

C250

3 2 0 4 1 C250

I1

See page 13–9 13–25 S258 14 RD/LG

16

87 V34 PCM Module power diode

See page 13–9 13–25

20 RD/WH

N278 Ignition switch (11572) 0) Off 1) Acc 2) Run 3) Start 4) Lock 13–9, 13–25

C2160 B F2.22 20A

5

C270f

5

C270h

57

20 BK

361

16 RD

See this page

S123

361

G100 361

20 RD/LG

92

C

20 TN/LG

41

71

97

VBATT

See page 10–1 10–15 G100

51

24

570

18 BK/WH 570

See page 10–3 10–17

570

3

2

C128

4 See page 968 10–3 3 10–17 968 G101 36 –

VBATT

23 18 BK/WH

C1040

18 BK/WH

77

3

570

18 BK/WH 570

6

16 TN/LB

5 967 2

16 LB/RD 743 1

16 GY C1040

20 TN/LB

967 88

20 LB/RD 743 39

20 GY C175

1 359

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

20 GY/RD L

See page 25–7 A147 Powertrain Control Module (PCM) (12A650)

SIG RTN

76 18 BK/WH

570

18 BK/WH

103

C175

570

18 BK/WH S106

G101

B22 Mass Air Flow (MAF) sensor (12B579) 151–20 C128

18 RD

See page 25–5 439

6

18 RD

55–5 EATC

VBATT

25

See page 25–8

See page 10–1 10–15

90–4 Turn/Stop/Hazard Lamps

810

D

See page 25–4

S162

W 55

P91 Central Junction Box (CJB) (14A068) 13–3, 13–8, 13–9, 13–10, 13–19, 13–24, 13–25, 13–26

Hot at all times 30 C2160 K163 PCM power relay

86

Hot at all times

F2.36 10A

14 RD/LG

Engine Controls

25 -4

6.8L P91 Central Junction Box (CJB) (14A068) 13–1, 13–11,

See page 24–3 B Hot in start or run

Hot at all times

F2.23

F2.10

20A

10A

4 391

C270h

11 16 RD/YE

13–17, 13–27

326

16 WH/VT S122 10

2

3

1 331

C1008 K107 A/C clutch relay

321

Manual

69

See page 25–5 G

361

18 RD

361

18 RD

2

C1204

2

C1205

1

Y240 Injector 9 (9F593) 151–12 C1204

1

Y241 Injector 10 (9F593) 151–12 C1205

20 GY/BK

1101

3

4

68

42

20 GY/RD

18 RD/YE S138

391

12

16 RD/YE

1

O

391

See page 25–6

18 RD/YE

C168 A102 Passive anti– theft transceiver module (15607) 112–1 See page 25–5 H

Automatic

55–4 EATC

1100

391

See page 25–6

16 GY/WH

See page 25–5 F

C1010

E

C1008

5 20 PK/YE

P114 Auxiliary relay box 4

361 1

C1063

2

Y202 EVAP canister vent control solenoid C1063 151–20

91

C110

1

C1195

2

P133 Vapor management valve 151–19 C1195

191

20 VT/WH California

67

56

18 LG/BK

18 RD

1

C1066

2

Y133 Idle air control valve (IAC) (9F715) C1066 151–13

264

20 WH/LB

39

C110

83

C175 A147 Powertrain Control Module (PCM) (12A650)

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

25 -5

Engine Controls

6.8L See page 25–3 C 361 9

18 RD C110 S131 361 S136 361

361

361 18 RD

361

See page 25–4

1 557

G

18 RD 18 RD

361

18 RD

361

18 RD

361

H

2

18 RD

C183 Y110 Injector 3 (9F593) 151–13 C183

2

1

555

C181 Y108 Injector 1 (9F593) 151–13 C181

2

20 TN

1

20 BN/YE

2

556

C182 Y109 Injector 2 (9F593) 151–13 C182

1

558

18 RD

F

See page 25–4

C184 Y111 Injector 4 (9F593) 151–13 C184

2

20 BN/LB

1

20 WH

559

C185 Y112 Injector 5 (9F593) 151–13 C185

18 RD

361 2

1

560

See page 25–4 18 RD

361 361

C186 Y113 Injector 6 (9F593) 151–13 C186

2

20 LG/OG

1

20 TN/BK

2

561

18 RD

18 RD

C187 Y207 Injector 7 (9F593) 151–12 C187

1

C188 Y209 Injector 8 (9F593) 151–12 C188

562

20 LB

20 TN/RD

13

7

8

14

15

19

20

21

C110

74

75

101

100

73

99

72

98

C175 A147 Powertrain Control Module (PCM) (12A650)

32 311

43

85

20 DG/VT

795

71

20 OG/LG

22

21

78

79

20 DB 1027

1029

350

349 20 GY

20 DG

18 PK/LB

1 18 WH/RD 1025

21–5 21–6 Engine Ignition

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

27 1021 18 OG/YE

53 18 LG/YE 1030

52

104

26

1028 18 DG/VT

18 WH/PK 1026

1024 18 PK/WH

C175 18 LG/WH

Engine Controls

25 -6

6.8L See page 25–4

See page 25–4 E 391 42

O 16 RD/YE

391

16 RD/YE

C110 15

391

C1220

California

18 RD/YE S134 See page 25–7

See page 25–7

J 391

1

2 387

3

4

20 GY/RD

359 391 20 GY/RD C171

1

B48 Heated Oxygen Sensor (HO2S) #11 (9G444) 151–15 C171

S343

18 RD/YE 359

18 RD/WH 74

N

K

18 RD/YE 359

See page 25–8

3

2

4

388

18 YE/LB

20 GY/LB

1

20 GY/RD

3

C142

C172

B47 Heated Oxygen Sensor (HO2S) #21 (9G444) 151–15 C172

94

20 RD/BK C1033

15

13

16

14

93

60

94

87

C1220

10 B88 Heated Oxygen Sensor (HO2S) #12 (9F472) 151–17 C142

2 389

4 18 WH/BK 392

4

5

389

359 P

See page 25–7

20 RD/LG C265

not used 38

20 WH/BK 392

95

18 GY/RD

20 RD/LG

360

35

47

C110 20 BN/PK C175 A147 Powertrain Control Module (PCM) (12A650)

20 924

54 20 BN/OG 480

11

6

81

29

12

315

20 VT/DG

925

20 WH/YE

911

237

20 OG/YE

224

20 VT/YE

20 TN/WH

37 20 WH/LB

34 1144

923

20 OG/BK

49 20 YE/BK 1145

64 199 20 LB/BK

50

C175

20 LB/YE 1143

20 WH/BK

30–2 30–3 Transmission Controls

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

25 -7

Engine Controls

6.8L A147 Powertrain Control Module (PCM) (12A650)

VREF

66 1102

20 YE/LG

89

90

355

20 GY/WH 351

65

California

84

20 BN/WH

136

20 DB/YE

59

C175

970

20 DG/WH

S170 5

C110

1

C1221

351

20 BN/WH

352

20 BN/LG 3

M See page 25–8

1

C107

2

B135 Cylinder–head temperature sensor (6G004) C107 151–12

359

4

12

30

2

1

C1189

3

B8 Throttle Position Sensor (TPS) (9B989) C1189 151–12

C110

not used

See page 25–6 J

20 GY/RD

11

1

See page 25–6 P See page 25–6 K

359 Manual

18 GY/RD

2

359

C193 B110 Output Shaft Speed (OSS) sensor C193 (7M101) 151–17 20 GY/RD

2

C1010

1

C143

2

B44 Turbine shaft speed sensor (7M101) C143 151–17

359

20 GY/RD

Automatic

C1221 359

18 GY/RD

359

20 GY/RD

359

20 GY/RD S132

S139

See page 25–3 L

21–3 Engine Ignition

See page 30–2 1

18 796

18

C110

C1010

C1040

20 LB 359

20 GY/RD S114

359 91 –

18 GY/RD C175 SIG RTN

A147 Powertrain Control Module (PCM) (12A650)

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

25 -8

Engine Controls

6.8L P91 Central Junction Box (CJB) (14A068) 13–3, 13–19

Hot at all times See page 25–3

F2.40 20A

D

1

See page 25–7 M

80

22

C270f 20 LB/OG

C270a

238

11

C1220

4

C4033

California A31 Fuel tank unit (9H307)

C175

238

1

3

1

8

5

C282

N316 Inertia Fuel Shutoff (IFS) switch (9D362) 1) Normal 2) Post impact 151–4

3 20 GY/RD 791 N

See page 25–6 40

20 YE/WH

14 PK/BK

33

C211

10

C145

2

C433 C4033

676

16 20 PK/OG S172

California

21–5 21–6 Engine Ignition

C4033 20 RD/PK

9

C1220

9

C265

1142

914 14

See page 10–8 10–22

915 15

See page 14–3 2

13 20 PK/LB C145

107 11

57 20 VT C146

See page 14–3 10

13

310

1 7

C4033

4

C433

See page 10–6 10–20

G400

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

18 YE/BK

102

C175 A147 Powertrain Control Module (PCM) (12A650)

D20 Data Link Connector (DLC) (14489)

C175 20 YE/RD

36

C110

2

C109 B45 Knock sensor (12A699)

C251

G300 A31 Fuel tank unit (9H307) 1) Fuel pump

1141

SCP – 15

20 TN/OG

18 WH/RD

82

62

SCP + 787 3

29

2

2 359 18 DG/YE

C282

C2207

60–4 Instrument Cluster

C270h

Pickup

C2207

2

20 BK/OG

10

14 DG/YE

A147 Powertrain Con- 1 trol Module (PCM) (12A650)

396

C265

5

2 10

10 3 K4 Fuel pump relay

926

20 BN/WH

351

1 311

C109 20 DG/VT

37

C110

32

C175 A147 Powertrain Control Module (PCM) (12A650)

27 -1

Engine Controls

7.3L Diesel, System overview P91 Central Junction Box (CJB) (14A068)

O1 Battery (10655) Hot at all times

all others

California

A147 Powertrain Control Module (PCM) (12A650)

P19 Glow plug 4

P154 Glow plug 7

P17 Glow plug 2

P153 Glow plug 6

P16 Glow plug 1

Measures analog output indicating fuel pressure used for injector control.

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

A thermistor in which resistance decreases as ambient air temperature increases. PCM uses output voltage to enable exhaust back pressure control.

3 2 0 4 1

Y251 Waste gate solenoid

B226 Engine Oil Temperature (EOT) sensor

B285 Injection pressure sensor

Measures digital output indicating manifold absolute pressure for PCM, which uses information to adjust fuel and injection timing.

N278 Ignition switch (11572) 0) Off 1) Acc 2) Run 3) Start 4) Lock

R32 Fuel heater

B213 Intake Air Temperature (IAT) sensor (12A697)

P152 Glow plug 5

B279 Exhaust Back Pressure (EBP) sensor

F2.34 10A

N82 Brake pedal position switch (13480)

R118 Air intake heater grid

P155 Glow plug 8

P18 Glow plug 3

Measures analog output indicating exhaust back pressure. PCM uses information to control back pressure under cold conditions.

F2.34 10A

K382 Manifold intake air heater relay A407 Glow plug control module (GPCM)

K212 Glow plug relay

Hot at all times

B2 Manifold Absolute Pressure (MAP) sensor

B41 Camshaft position sensor (6B288)

A147 Powertrain Control Module (PCM) (12A650)

Engine Controls

27 -2

7.3L Diesel, System overview Hot in start or run

Hot at all times

F2.45 10A

K163 PCM power relay

Hot at all times F2.40 20A

Directs voltage to PCM and PCM–related components

K4 Fuel pump relay

B129 Accelerator pedal position sensor

A safety device that cuts power to electric fuel pump if a collision occurs. Switch must be reset manually. A416 Auxiliary Powertrain Control Module (APCM)

Provides power to the Injector Driver Module.

P91 Central Junction Box (CJB) (14A068)

F2.53 30A Controlled by PCM, directs voltage and current to fuel injectors at proper time.

K380 Injector Driver Module (IDM) power relay

F2.22 20A

A415 Injector Driver Module (IDM)

N316 Inertia Fuel Shutoff (IFS) switch (9D362)

Y111 Injector 4 (9F593)

M12 Fuel pump

Y209 Injector 8 (9F593)

Y110 Injector 3 (9F593)

Y207 Injector 7 (9F593)

Y109 Injector 2 (9F593) B230 Injector pressure sensor

Y113 Injector 6 (9F593) B44 Turbine shaft speed sensor (7M101)

Y108 Injector 1 (9F593)

Y112 Injector 5 (9F593)

B5 Air Charge Temperature (ACT) sensor A147 Powertrain Control Module (PCM) (12A650)

Regulates high pressure oil used for controlling fuel injectors.

Y265 Exhaust Pressure Regulator (EPR)

Regulates hydraulic piston, used to control exhaust back pressure.

B110 Output Shaft Speed (OSS) sensor (7M101)

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

27 -3

Engine Controls

7.3L Diesel See this page A 16 4

14 RD/LG C270c Hot at all times

Hot at all times

Hot at all times F2.36 10A 7

729

86

30

C2160 K163 PCM power relay

F2.64 30A

C270g

4

85

C270e

B5

3 2 0 4 1 C250

I1

See page 13–9 13–25

5

C270f

5

57

20 BK

361

16

14 RD/LG A

85 4

16 RD

814

87 8

C270h 10 WH/BK

14

G100 361

10 DG/LG C1174 A415 Injector Driver Module (IDM)

VPWR

See page 10–1 10–17

14 RD/LG

C2170 K380 Injector Driver Module (IDM) power relay C2170 C270g

876

S162

18 RD

361

18 RD

361

S123

26

18 RD

574

17 10 BK/PK 821

C

B

16 817 20 BN/OG

4

C1174

20 YE/LB 818

20 GY/WH

G101

See page 27–4 all others

See page 27–5

See this page

30

D See page 27–6

S258 16

86 F2.22 20A

C250 N278 Ignition switch (11572) 0) Off 1) Acc 2) Run 3) Start 4) Lock 13–9, 13–25

F2.53 30A

C2160

V34 PCM Module power diode

See page 13–9 13–25

20 RD/WH

87

P91 Central Junction Box (CJB) (14A068) 13–3, 13–8, 13–9, 13–10, 13–19, 13–24, 13–25, 13–26

Hot at all times

27–11 California 55

71

VBATT

25 See page 10–1 10–15 G100

VBATT

51 570 See page 10–3 10–17

18 BK/WH

103 570

18 BK/WH

77 570

G101

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

C175 18 BK/WH S106

97 VBATT

80

95

96

48

C175 A147 Powertrain Control Module (PCM) (12A650)

Engine Controls

27 -4

7.3L Diesel See page 27–3 C 361

18 RD

24

C110

C1100a

O1 Battery (10655)

See page 12–2 12–3 S148

S1002 361 1

C1073

2

B230 Injector pressure sensor 151–22 C1073

18 RD

38

S150 36

20 YE/RD

6 BK/OG C102c

361

18 RD

38

6 BK/OG

85

C1084a

30

C1084b K212 Glow plug relay

86

C1084c

38

8 BK/OG

85

C1245a

86

C1245c

38

8 BK/OG

30

C1245b K382 Manifold intake air heater relay

87

552

6 BK/OG

1086

87

C1084d

87

O5 Generator 12–2, 12–3

C1245d

18 VT/OG

1279

14 WH

1279

O51 Fusible link G 1) 20 gauge 2) Dark blue

14 WH

F

G

See page 27–9

See page 27–10

1277

18 WH/LG

O50 Fusible link F 1) 20 gauge 2) Dark blue

462

18 VT

3996

RD C1239a R118 Air intake heater grid

18 RD/YE

C1239b 25

13

41

26

32

C110

83

101

8

98

3

C175

BK

VPWR

VPWR

A147 Powertrain Control Module (PCM) (12A650)

G111

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

27 -5

Engine Controls

7.3L Diesel Hot at all times F2.34 10A 5

P91 Central Junction Box (CJB) (14A068) 13–10, 13–15, 13–26, 13–31

Hot in start or run F2.45 10A

C270h

8

See page 27–3

C270a

See page 13–10 13–26

B

See page 13–15 13–31

S123 361

16 RD

1

C1025 N249 Brake pressure switch (2B264) 151–19

2

S271 640 640 3

20 RD/YE

See page 27–6

C1025

20 BK/YE

SCP +

1

E

C2176

VBATT 307

2

20 RD/YE 640

20 RD/YE

14 RD/LG

35

C110

16

16 RD/LG

H

S154

See page 27–7

A416 Auxiliary Powertrain Control SCP – Module (APCM)

4

16

2 Pickup

Y251 Waste gate solenoid

14–3 Module Communications Network

C2176

1

1275 57

20 BK 914

915

C1246

C1246

20 WH/RD

1

C1076 2 1 2

1280

C1076

R32 Fuel heater 1) Heater element 2) Water in fuel sensor 151–22

20 GY/RD

20 PK/LG

20 TN/OG

S286 S284

S217 See page 10–21 G202 31 VPWR

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

107

15 914

14

20 VT 28

37

C110

47

36

C175

C145

20 TN/OG 915 20 PK/LG

16 SCP +

15 SCP –

13

A147 Powertrain Control Module (PCM) (12A650)

Engine Controls

27 -6

7.3L Diesel P91 Central Junction Box (CJB) (14A068) 13–3, 13–19

Hot at all times

See page 27–3

F2.40 20A

D 1

3

See page 27–8 J 359

K4 Fuel pump relay

2 10 926

22

C270a

238

20 LB/OG

14 DG/YE C2207

94

1

C175

1

2

787

2

B10 Engine Coolant Temperature (ECT) sensor (12A648) C1064 151–21

923

16

C311

8

7 923

20 OG/BK

Pickup 18

N316 Inertia Fuel Shutoff (IFS) switch (9D362) 1) Normal 2) Post impact C282 151–4

C110

4

Manual

14 PK/BK

11

not used C1253 M12 Fuel pump 151–17 3 57 See page 10–2 10–16

A120 Automatic transmission 10 module C168 (7G422) 10) Transmis20 sion fluid OG/BK temperaC1010 ture sensor

See page 27–5 E 640

20 RD/YE

Automatic

A7 ABS control module (2C219) 42–2 C135

3 224 6

C1253 14 BK

18 PK/BK

40

679

20 GY/BK

923

C257

4

N250 Overdrive cancel switch (7G550) C213530–3

3

20 TN/WH

306

C144

5

58

Automatic

20 OG/BK

37

N81 Clutch pedal position switch C257 20 TN/LB C134

Manual

29

C175

VPWR

VPWR

35 1183

60 20 WH/YE

1185

67 20 YE

S250

G100

C2135

S115

C192 787

2

C168

See page 42–2

C139

S141 2

20 GY/RD

2

Pickup

S260

12

359

C1064

2

C2207

C211

20 GY/RD

C282

A147 Powertrain Control Module (PCM) (12A650)

3

K

1

5 C270f

See page 27–7

904

A147 Powertrain Control Module (PCM) (12A650)

C175 20 LG/RD

with dual generators

12–3 Charging System

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

27 -7

Engine Controls

7.3L Diesel A147 Powertrain Control Module (PCM) (12A650)

VREF

79

39

90 351

743

89

10

20 YE/WH

1285

59

84

C175

970

20 DG/WH

S170

20 GY 358

1

C129

2

B213 Intake Air Temperature (IAT) sensor (12A697) C129 151–22 2

359

24 20 BN/WH

20 LG/BK

8

357

C140

not used

L

355

See page 27–8 1

20 GY/WH

5

6

C1087

1

C193

2

B110 Output Shaft Speed (OSS) sensor (7M101) C193 151–17

See page 27–5 H

B2 Manifold Absolute Pressure (MAP) sensor 151–22

640 10

359

9

8

2

C1010

1

C143

C133

7

6

C143

20 GY/RD

359

20 GY/RD

C2040

VPWR

20 GY/RD

2

B44 Turbine shaft speed sensor (7M101) 151–17

20 RD/YE 359

N78 Steering wheel/ speed control switch (9F924) 31–5

20 DB/YE

3

C1087

20 GY/RD

3

3

7

136

20 RD/LG

B129 Accelerator pedal position sensor

See page 27–6 K

C260 P140 Air bag sliding contact (14A664) 6 359 13

S139 A415 Injector Driver Module (IDM)

C218a 2

20 GY/RD

C1174

See page 27–8 M 359 19

359

C145

20 GY/RD C110

See page 30–2

not used automatic transmission 359 2

18 GY/RD

1

C1010

C265

20 BK/LB S114

359 91 –

18 GY/RD C175 A147 SIG Powertrain ConRTN trol Module (PCM) (12A650)

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

Engine Controls

27 -8

7.3L Diesel A147 Powertrain Control Module (PCM) (12A650) 62 1291

38 20 RD/YE

354

20 LG/RD

See page 27–7 L 351

17

14 2

23

C104 B226 Engine Oil Temperature (EOT) sensor C104

20 GY/RD

359

20 GY/RD

1

20 GY/RD

C1272

2

Y265 Exhaust Pressure Regulator (EPR) C1272 151–22

C1271

3

2

359

20 GY/RD 553

See page 27–6 J

C1271

B279 Exhaust Back Pressure (EBP) sensor 151–22

20 VT/LB

1

C1303 B285 Injection pressure sensor

3 359

C110

1 S151

C1236

C175

20 BN/WH

C1236

2

359

318

21

B5 Air Charge Temperature (ACT) 1 sensor 1

42

2

C1303

570 2

C1180 B41 Camshaft position sensor (6B288) 151–22

20 GY/RD 812

18 BK/WH

20 DB/LG

3 796

1

C1180

795

20 DG

20 LB

S153 manual transmission

M See page 27–7

20

22

33

39

30

87

65

21

16

C175 A147 Powertrain Control Module (PCM) (12A650)

C110

S106 See page 10–3 10–17 G101

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

27 -9

Engine Controls

7.3L Diesel A415 Injector Driver Module (IDM)

18

6 555

21

24

18 TN

48

1087 557

8

20

18 OG

18 BN/YE

561 559

C1174 18 TN/RD

18 TN/BK

See page N 27–10

Shield

See page 27–4 F 1279

15

2

48

BK/LB

5

12

7

4

See page O 27–10

14 WH

C110 S155

Shield

C

D

E

F

G

A

B

H

I

C1279

Y112 Injector 5 (9F593)

Y108 Injector 1 (9F593) Y110 Injector 3 (9F593)

P154 Glow plug 7

Y207 Injector 7 (9F593)

P152 Glow plug 5

P16 Glow plug 1

P18 Glow plug 3

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

Engine Controls

27 -10

7.3L Diesel A415 Injector Driver Module (IDM)

22 556

7 18 WH

878 558

See page 27–9

23

18 BN/LB

19

9

18 PK/YE

562 560

C1174 18 LB

18 LG/OG

N

Shield

See page 27–4 G 1279

3 See page 27–9

6

11

8

10

O

14 WH

C110 S156

Shield

G

F

E

D

C

I

H

B

A

C1280

P155 Glow plug 8

Y113 Injector 6 (9F593)

Y109 Injector 2 (9F593) Y111 Injector 4 (9F593)

Y209 Injector 8 (9F593)

P153 Glow plug 6

P19 Glow plug 4

P17 Glow plug 2

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

27 -11

Engine Controls

7.3L Diesel, California C1100a

O1 Battery (10655)

See page 12–2 12–3 S147

380

See page 27–3

380

BK/OG

BK/OG O5 Generator 12–2, 12–3

C 361

18 RD

9

3

C1273b

3

C1273a A407 Glow plug control module (GPCM)

6 110

7 YE/BU

110

110 I

1

YE/GN

H

B

2

C1273b

YE/WH

110

110

YE/RD

A

C1280

P19 Glow plug 4

P17 Glow plug 2

6

7

1

BN/BU

110

110 B

BN/GN

A

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

9 1277

BN/WH

P16 Glow plug 1

8 18 WH/LG 1086

110

BN/RD

I

C1279

P18 Glow plug 3

P155 Glow plug 8

P153 Glow plug 6

H

2

P154 Glow plug 7

P152 Glow plug 5

C1273a 18 VT/OG

41

13

C110

8

101

C175 A147 Powertrain Control Module (PCM) (12A650)

Engine Controls

27 -12

7.3L Diesel Hot at all times F2.34 10A

P91 Central Junction Box (CJB) (14A068) 13–7, 13–23

3

C270a

3

See page 13–7 13–23 C278 N82 Brake pedal position switch (13480) 90–4 2

1 See page 90–4

810

676

C278 18 PK/OG

S108

S201

20 RD/LG

See page 10–8 10–22

N126 A/C high pressure switch (19D594) 54–4, 55–5 2 439 4 439

A30 Instrument cluster 60–1 97–1 Daytime Running Lamps

C1078 20 TN/LG Pickup

C1168

17

C220c

203

20 OG/LB

16

C145

102–1 102–2 Overhead Console

31–5 Vehicle Speed Control

18 TN/LG 162

20 LG/RD

71

20 OG/LG 151

43

61

20 LB/BK

G300 92

41

5

45

C175 A147 Powertrain Control Module (PCM) (12A650)

VPWR

19 76

66 20 LG/WH

322

C175 20 LB/YE

Pickup

not used

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

Engine Controls

27 -13

7.3L Diesel, automatic transmission 30–2 30–3 Transmission Controls

237

20 OG/YE

924 315

6

11

20 VT/OG

20 BN/OG

1144 1143

20

50

20 WH/BK

20 YE/BK

480 1145

17

49

20 LB/BK

20 VT/YE

925 199

54

64

20 LB/YE

20 WH/YE 911

81

12

20 WH/LG C175 A147 Powertrain Control Module (PCM) (12A650)

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

30 -1

Transmission Controls

System overview The PCM monitors the voltage drop across a temperature sensitive thermistor. The PCM uses this information to determine transmission fluid temperature for adjustment of shift schedules and torque converter clutch engagement schedules. Also used to adjust EPC pressure for temperature.

10 The Electronic Pressure Control (EPC) Solenoid is a variable force type solenoid that regulates transmission line pressure.

A momentary contact switch that signals the PCM to allow automatic shifts from 1st through 4th or 1st through 3rd gears.

Hot in start or run F2.23 15A

5

The Shift Solenoids provide gear selection of first through fourth by controlling the pressure to the shift valves.

P91 Central Junction Box (CJB) (14A068)

1

This solenoid controls the apply and release pressure to the torque converter clutch control valve. This solenoid controls the apply and release of the coast clutch.

2

8

11

The DTR sensor completes the Start circuit in Park and Neutral, the Reversing Lamp circuit in Reverse and the Neutral Sense circuit (4x4 ONLY) in Neutral. The DTR Sensor also opens/closes a set of four switches that are monitored by the Powertrain Control Module (PCM) to determine the position of the manual lever (P, R, N, D, 2, 1).

Hot in start or run

Hot at all times

F2.29 30A

F2.15 5A

N250 Overdrive cancel switch (7G550)

P91 Central Junction Box (CJB) (14A068)

N82 Brake pedal position switch (13480)

A120 Automatic transmission module (7G422) 1) Shift solenoid 1 2) Shift solenoid 2 5) Pressure controller 1 8) Transmission converter clutch 10) Transmission fluid temperature sensor 11) Coast clutch solenoid

B234 Digital Transmission Range (DTR) sensor (7F293) B22 Mass Air Flow (MAF) sensor (12B579)

Used in determining EPC pressure, Shift and Torque Converter Clutch Scheduling. B8 Throttle Position Sensor (TPS) (9B989)

D20 Data Link Connector (DLC) (14489)

A147 Powertrain Control Module (PCM) (12A650) The BPP switch sends a signal to the PCM to disengage the torque converter clutch when the brake pedal is depressed. This signal may be ignored by the PCM if TP signal is above closed signal.

B110 Output Shaft Speed (OSS) sensor (7M101)

The frequency from these sensors supplies the PCM with output shaft speed and turbine shaft speed information. This information is used in determining shift scheduling, torque converter engagement schedule and EPC pressure.

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

B44 Turbine shaft speed sensor (7M101)

Uses information from various sensor/actuators to determine powertrain (engine/transmission) operations.

Transmission Controls

13–14 Power Distribution

13–11 Power Distribution

34–4 Electronic Shift Control

TR4 50

TR3A

TR2

64

49

TR1 34

84

17 33 295

18 WH/BK

18 LB/PK

870

10

7

9

P R N D 2 1

20 VT/YE

P R N D 2 1

1143

20 WH/BK 199

1145

20 LB/BK 1144

16

11

15

14

6

3

5

4

P R N D 2 1

20 LB/YE

P R N D 2 1

P R N D 2 1

59 20 YE/BK

136

140

18 BK/PK

463

1093

2

7

C167

P R N D 2 1

20 RD/WH

18 TN/RD See page 30–3

93–1 Reversing Lamps

20–1 Starting System

34–4 Electronic Shift Control

2 359

A31 Fuel tank unit (9H307) 24–8, 25–8 C4033 20 GY/RD

A 359

20 GY/RD

359

20 GY/RD 10 359

C1220

970

20 DG/WH

2

C1010

1

C143

2

B44 Turbine shaft speed sensor (7M101) C143 151–17

C167 B234 Digital Transmission Range (DTR) sensor (7F293) 151–17 1

P R N D 2 1

12

20 DB/YE

A147 Powertrain Control Module (PCM) (12A650) 24–6, 25–6, C175 27–13

84

3

270W

11

59 Diesel only

30 -2

3 359

B88 Heated Oxygen Sensor (HO2S) #12 (9F472) 24–6, 25–6 C142 20 GY/RD S343

California

2

359

C193 B110 Output Shaft Speed (OSS) sensor (7M101) C193 151–17

20 GY/RD

359

20 GY/RD

18 GY/RD S139

1

C1010 See page 24–7 25–7 27–7

91

C175 A147 Powertrain Control Module (PCM) (12A650) 24–7, 25–7, 27–7

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

30 -3

Transmission Controls

Hot in start or run

P91 Central Junction Box (CJB) F2.34 (14A068) 10A 13–7, 13–15, 13–23, 13–31 C270a See page 13–7 13–23 S228

Hot at all times

F2.45 10A 8

3

See page 13–15 13–31 S271

640

2

2 1

3

911

20 WH/LG 224

2

6

12

29

22 3

20 RD/YE

2 N250 Overdrive cancel switch (7G550) 1 0 0) O/D on 810 1) O/D canC2135 celled 16 2) Illumination 151–5 20 TN/WH C144

N82 Brake pedal position switch (13480) C278 90–4

1 See page 90–4

See page 10–8 G300

S205

C146 See page 90–4

2 See page 14–3 14

20 RD/LG

914 16

VPWR

39

6

20 TN/OG

968

915 15

968 4

8 359

2 16 TN/LB

967 5

18 RD/YE

391

18 RD/YE

1

5

1

11

2

3

2

4

20 GY/RD 237

A See page 30–2 C251 See page 14–3 C145

925

20 WH/YE

20 OG/YE

480

315

20 VT/DG

9

7

8

6

81

6

11

54

20 PK/LB

SCP–

967

C270h See page 13–11 13–27 S138

12

88 20 TN/LB

3 16 GY

7

SIG RTN

36 20 GY

4 743

15

SCP+ –

743

10

6

C1010

10

D20 Data Link Connector (DLC) (14489) 14–3

20 RD/LG

F2.23 20A

20 OG/BK

391

92

VPWR

923 4

S108 810

A147 Powertrain Control Module (PCM) (12A650) C175 24–6

37

18 LB/BK C278

C2135

P91 Central Junction Box (CJB) (14A068) 13–11, 13–27

Hot in start or run

20 LB/RD

C168 A120 Automatic transmission module (7G422) 1) Shift solenoid 8 11 1 2) Shift solenoid 5 C168 2 5) Pressure con20 VT/YE troller 1 8) Transmission converter 924 20 BN/OG clutch 10) Transmission fluid temperaC1010 5 ture sensor 11) Coast clutch solenoid 20 C175 151–17 A147 Powertrain Control Module (PCM) (12A650) 24–6, 25–6, 27–7 C175 89 355

20 GY/WH

C1040 16 LB/RD C128 B22 Mass Air Flow (MAF) sensor (12B579) 24–3, 25–3

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

11 2

C110 C1189 B8 Throttle Position Sensor (TPS) (9B989) 24–7, 25–7

31 -1

Vehicle Speed Control

System overview, gasoline engines Hot in run F2.27 15A

Additional speed control deactivation device should brake switch fail. Depressing brake pedal with additional pressure creating 125 PSI in brake line, causes brake pressure switch to open, thereby removing voltage and current from electric clutch within speed control servo.

Hot at all times F2.34 10A

N249 Brake pressure switch (2B264)

P91 Central Junction Box (CJB) (14A068) Speed Control System deactivates when brake pedal is depressed. N82 Brake pedal position switch (13480)

Vehicle speed information is transmitted by the ABS module.

A7 ABS control module (2C219)

M87 Speed control servo (9C735)

A combined module and stepper motor which receives inputs from various switches and VSS. Maintains vehicle speed by controlling throttle linkage position through an actuator cable.

A30 Instrument cluster

P140 Air bag sliding contact (14A664)

N78 Steering wheel/ speed control switch (9F924)

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

Vehicle Speed Control

31 -2

System overview, Diesel only Hot at all times F2.34 10A

N249 Brake pressure switch (2B264)

P91 Central Junction Box (CJB) (14A068)

N82 Brake pedal position switch (13480)

A7 ABS control module (2C219)

Vehicle speed information is transmitted by the ABS module.

manual transmission

N81 Clutch pedal position switch

automatic transmission

P5 Clutch triple function switch jumper

A147 Powertrain Control Module (PCM) (12A650)

P140 Air bag sliding contact (14A664)

A30 Instrument cluster

Signals PCM to activate or deactivate speed control system, to set and hold vehicle speed, accelerate or coast.

N78 Steering wheel/ speed control switch (9F924)

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

31 -3

Vehicle Speed Control

gasoline engines Hot in run F2.27 15A 7

F2.34 10A

C270h See page 13–14 13–30

5

22

1

S124

18 LB/BK

C270g

307

2

C270a See page 13–7 13–23 S228

3

C278

20 LB/BK C1025 N249 Brake pressure switch (2B264) 151–19

2

295

P91 Central Junction Box (CJB) (14A068) 13–7, 13–13, 13–23, 13–29

Hot at all times

1

C1025

See page 10–8 10–22 G300

2 810 automatic transmission

A30 Instrument cluster 60–6

20 BK/YE

17

N82 Brake pedal position switch (13480) C278 90–4 18 RD/LG manual transmission

S205

C220c

7 VBATT

9

4

C257

3 306

20 OG/LB 810

16

S205

See page 90–4 S108

203

See page 90–4

20 RD/LG

N81 Clutch pedal position switch 20–2 C257 20 TN/LB

3

C212

5

C134

A7 ABS control module (2C219) 42–2 11

See page 42–2 S115

C145

1

4

VPWR

VPWR

10 57

C122 20 BK S180 See page 10–4 10–18 G108

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

C135

679 3

20 PK/OG C122 M87 Speed control servo (9C735) 151–19

Vehicle Speed Control

31 -4

gasoline engines M87 Speed control servo (9C735) 151–19 5 71–2 Illumination

44–1 Horn/Cigar Lighter

6

151 3

19

20 LB/RD

5

1

848

20 LB/BK C146

C122 20 DG/OG

13

C145

6

C218a

20 DB/WH 3

4

P140 Air bag sliding contact (14A664) C260

See page 71–2

2 0 3 0

1

9

0

120Ω 2200Ω

8 0 5 680Ω

N78 Steering wheel/ speed control switch (9F924) 0) Rest 1) Horn 2) Speed control on 3) Speed control off 5) Set/accelerate 8) Coast 9) Resume

55–5 EATC

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

31 -5

Vehicle Speed Control

Diesel only

Hot in start or run

F2.34 10A

C270h

5

P91 Central Junction Box (CJB) (14A068) 13–10, 13–26

Hot at all times

F2.22 20A

A147 Powertrain Control Module (PCM) (12A650) 27–12 61 151

C270a

2

See page 13–10 13–26

See page 13–7 13–23

S123

3

C278

1

361

See page 10–8 10–22 G201

16 RD

C278

2

C1025 N249 Brake pressure switch (2B264) 151–19 C1025

20 BK/YE

31 VPWR

C146

5

C218a P140 Air bag sliding contact (14A664)

120Ω

Pickup

See page 90–4

0 1

0 3

180Ω 0 4

300Ω

510Ω

1ΚΩ

0 5

0 9

2.2ΚΩ 0 2

S205 810

810

20 RD/LG

16

20 RD/LG

C260

See page 90–4

4

S108

810

automatic transmission

C146

3 307

3

C260

manual transmission 1

20 LB/BK

44–1 Horn/Cigar Lighter

N82 Brake pedal position switch (13480) 90–4 2

C175

20 RD/LG

92 VPWR

C257 N81 Clutch pedal position switch 1) Clutch pedal 2 1 depressed 2) Normal C257 position 20–2 3

C212

5 306

C134 20 TN/LB

29 VPWR

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

4

C2103

C2103 P5 Clutch triple function switch jumper 20–2 3

11

A7 ABS control module (2C219) 42–2 C135 See page 42–2

P140 Air bag sliding contact (14A664)

3

C218a See page 27–7

S115

N78 Steering wheel/ speed control switch (9F924) 1) Horn 2) Speed control on 3) Speed control off 4) Decelerate 5) Set/accelerate 9) Resume

27–12 Engine Controls (7.3L) Diesel

S114 679 58

20 GY/BK

359 91

18 GY/RD

203 45

20 OG/LB C175 A147 Powertrain Control Module (PCM) (12A650) 27–5, 27–6, 27–7, 27–12

34 -1

Electronic Shift Control

System overview Hot in run or acc F2.33 15A

Hot in start or run F2.45 10A

Hot in start F2.31 15A

Hot at all times F2.34 10A P91 Central Junction Box (CJB) (14A068)

Brake must be applied to engage/disengage 4X4 Low Range.

N82 Brake pedal position switch (13480)

Allows driver to select either 2H or 4H position. Switch is used to select high or low range once vehicle is in 4WD. N141 Four–wheel drive switch

Allows driver to engage 4X4 Low Transfer Case from the Neutral position only.

B234 Digital Transmission Range (DTR) sensor (7F293)

Transmits vehicle speed information.

A7 ABS control module (2C219)

A255 Four–wheel drive control module D20 Data Link Connector (DLC) (14489)

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

Electronic Shift Control

34 -2

System overview Hot in run

Hot at all times

F2.27 15A

F2.59 30A

P91 Central Junction Box (CJB) (14A068)

Controls the operation of the transfer case from L2H and from H2L through inputs from 4X4 module.

P113 Auxiliary relay box 3 K378 Transfer case low to high relay

Y252 Electronic Shift On the Fly (ESOF) solenoid

K379 Transfer case high to low relay

A257 Transfer case assembly

A30 Instrument cluster

A255 Four–wheel drive control module

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

34 -3

Electronic Shift Control

Hot in run or acc

Hot in start or run

F2.33 15A 10

Hot in start

F2.45 10A 8

See page 13–14 13–30 S254

See page 13–15 13–31 S271

F2.31 15A 4

C270a See page 13–27

P91 Central Junction Box (CJB) (14A068) 13–14, 13–15, 13–27, 13–30, 13–31

11

Pickup

A7 ABS control module (2C219) 42–2 C135 14–2 See page Module Commu42–2 nications Network S253

S275 1002

14

16 BK/OG

C281c

640

18

VPWR

20 RD/YE

C281a

VPWR

8 975 Pickup

33

4

679

9

20 GY/BK

C281c

70

25

VPWR

9 20 BN/YE

18 WH/PK

210

S268

C281a A255 Four–wheel drive control module 151–4

ISO

C281b 20 LB S259

See page 60–3

20 LB/WH

See page 60–3

26 57

C281a 20 BK S257 See page 10–5 10–19 G201

4

5

C220b A30 Instrument cluster 60–3

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

Electronic Shift Control

Hot at all times F2.34 10A

71–2 Illumination

P91 Central Junction Box (CJB) (14A068) 13–7, 13–23 19

3

20 LB/RD 57

C270a 1

See page 13–7 13–23

20 BK

4

C284 N141 Four–wheel drive switch 1) Off 2) High 3) Low 151–3

S228 22 3 2

1

676

2

18 PK/OG

810 12

20 LB/PK

22

N82 Brake pedal position switch (13480) 1) Brake pedal C278 depressed See page forcibly 90–4 2) Normal S205 position 20 RD/LG 90–4 5 C281b 1

16 S201 See page 10–8 10–22 G300

3 2 1

20 LB/PK

C278

763

5

3 465

17

20 OG/WH

764

976

34 -4

20 OG

22

20 LB/PK

11

C281c

2 22 WH/LB 780

4

18 20 BN/WH 770

P R N D 2 1 8

C284 22 DB

3

15

C281b

771

20 VT/YE

7

463

20 RD/WH

15

C192

15

C144

1

9 870

870

C167

B234 Digital Transmission Range (DTR) sensor (7F293) 30–2

20 VT/YE

C281b

C281a

A255 Four–wheel drive control module 151–4

20 VT/YE

20 WH

10

9

3

13

11

1

C144

14

15

16

12

8

1

C192

1

2

3

6

5

4

C350a

S255

A257 Transfer case assembly 151–18

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

34 -5

Electronic Shift Control

Hot in run F2.27 15A 7

P91 Central Junction Box (CJB) (14A068) 13–7, 13–13, 13–23, 13–29

Hot at all times F2.59 30A 2

C270h See page 13–14 13–30

C270m See page 13–7 13–23

S199

S124 295

18 LB/PK

704

14 DG/LG

704

14 DG/LG S250

704 2

57

C1247 Y252 Electronic Shift On the Fly (ESOF) solenoid 151–22

3

14 DG/LG

1

86

87

87a

C1247 30

85

777 782

20 RD

145

14 DG/LG

20 BK

C1129 K378 Transfer case low to high relay

C1129

57 86

87

85

30

87a

20 BK

C1173 K379 Transfer case high to low relay

57

14 BK

3

C192

P113 Auxiliary relay box 3

See page 10–2 10–16

C1173

G100

14 YE

20 BN/WH

9 605

704

20 GY/BK

13 781

C192 20 OG/LB

16

14

5

12

C144

6

7

10

11

C281b A255 Four–wheel drive control module 151–4

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

1

778

14 OG

2

C350b A257 Transfer case assembly 151–18

37 -1

Shift Lock

Hot at all times

Hot in run F2.27 15A

F2.34 10A

21

C270a

3 Signals shift lock actuator that brake pedal has been depressed.

See page 13–13 13–29 S206

P91 Central Junction Box (CJB) (14A068) 13–7, 13–13, 13–23, 13–29

See page 13–7 13–23

3

1

2

2

1 See page 90–4 S205

With ignition switch in Run, driver is unable to shift the automatic transmission out of Park, unless the brake pedal is depressed.

295

18 LB/PK

810

20 RD/LG

676

N82 Brake pedal position switch (13480) 1) Brake pedal C278 depressed forcibly 18 PK/OG 2) Normal position S201 90–4 See page 10–8 10–22 G300

3

1

Y215 Brake shift interlock (3Z719) 151–5

2

C2008

57

20 BK S218 See page 10–7 10–21 G202

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

C2008

41 -1

Air Suspension

System overview, Pickup Hot at all times

Hot at all times P84 In–line fuse 1

F2.24 15A

P91 Central Junction Box (CJB) (14A068)

N619 Air suspension switch, rear

B286 Air tank pressure sensor

A304 Air suspension module (3C142)

K247 Air suspension compressor relay

Y118 Shock absorber solenoid valve, right rear (5A891)

A305 Air suspension compressor assembly

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

Y117 Shock absorber solenoid valve, left rear (5A891)

Y280 Air tank valve

Y279 Air tank moisture removal valve

Automatically activated every fifth compressor cycle.

Air Suspension

41 -2

Pickup 2037

10 RD C1100a O1 Battery (10655)

Diesel

C1100b See page 10–1 10–15

C1249a O3 Battery II

gasoline engines

2037

10 RD

A304 Air suspension module (3C142)

G102 1

C2028

2

P84 In–line fuse 1 C2028

7 416 7

381

C4145 20 LB/BK C1222

10 TN/WH C1300a

C1300b K247 Air suspension compressor relay

C1300a 420

10 DB/YE

4

C1222

2

C1179 A305 Air suspension compressor assembly C1179

1 57

10 BK

12

C1222 See page 10–16 G100

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

41 -3

Air Suspension

Pickup Hot in run F2.24 15A 20 418

P91 Central Junction Box (CJB) (14A068) 13–29

See page 41–4 A 71–4 Illumination

C270a 18 DG/YE

14

C139

635

20 YE

S296 418

18 DG/YE

1

19

6

8

20 LB/RD C2181 N619 Air suspension switch, rear

2 417 9

60–5 Instrument Cluster

419

18 VT/OG

13

6

5

2

3

C139

C1222

20 DG/LG

14–4 Module Communications Network

693

10

VBATT

15

VPWR

14

13

9

429

20 VT/LG 428

20 OG/BK 427

4

1

2

C4145 20 PK/BK C3156 B286 Air tank pressure sensor

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

20 OG

4

C2181

57

20 BK S217 See page 10–21 G202

C4145

A304 Air suspension module (3C142)

Air Suspension

41 -4

Pickup A304 Air suspension module (3C142)

1 57

8 18 BK

414

1

2 57

11 20 OG/RD C4045

C4045 20 BK

415

1 Y118 Shock absorber solenoid valve, right rear (5A891)

4 20 LG/OG C4044

2

C4044

57

20 BK

424

2 Y117 Shock absorber solenoid valve, left rear (5A891)

6 20 TN C3158

423

2

Y280 Air tank valve

1

C3158

57

20 BK

57

18 BK

10

C1222

C4145

16 20 VT/LG C3157

635

20 YE C1222

2

Y279 Air tank moisture removal valve 1 57

C3157 20 BK

A See page 41–3

S380

S102 See page 10–28 G100

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

42 -1

ABS

Hot at all times

Hot in run

F2.34 10A 3

F2.25 15A

C270a See page 13–7 13–23 S228 18 LB/PK C278

22 3

1 2

4

C278

1 676

PK/OG S201 See page 10–8 10–22 G300

S108 810

3

20 RD/LG

2

N82 Brake pedal position switch (13480) 1) Brake pedal depressed forcibly 2) Normal position 90–4

532

530

24 12 LG/YE

530

C134 D20 Data Link Connector (DLC) (14489) 14–2 C251 7 See page 14–2

12 OG/YE 5

25 VBATT

C135

12 OG/YE 70 1

9

C220b

4

C145

210 7

20 LB

10

531

9

20 DG/YE

512

20 LB/WH

C135 A7 ABS control module (2C219) 151–19

6

12

20 TN/LG

C146

512

12 TN/LG

512 2

20 TN/LG C124

C135 20 TN/LG S178 3

10 LG/YE G105

1 1 57

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

C220c

C146

VBATT

10 512

5

12 LG/YE S159

530

A30 Instrument cluster 60–3

532

VBATT

8

10 OG/YE

S163

16

VPWR

C270m

20 TN/RD 4

2

See page 90–4

C270f

532 533

P91 Central Junction Box (CJB) (14A068) 13–3, 13–7, 13–12, 13–19, 13–23, 13–28

Hot at all times F2.66 60A

0

C124 20 BK S102 See page 10–2 10–16 G100

N1 Brake fluid level switch (2L414) 1) Low 0) Normal

ABS

B25 Rear axle speed sensor (4B409) 2 519

18 LG/BK

523

12

18

C455

1

18 RD/PK

603

C1220

15

20 DG C145

1

1

7

6

14 –

C150

2

522 1

4

+

11

20 YE/BK

20 TN/OG

514

12 –

C160

2

516 521

15

1

20 TN/BK

C265

679

B14 Wheel speed sensor, right front (2C204) 151–20

B15 Wheel speed sensor, left front (2C205) 151–19

A30 Instrument cluster 60–5 C220c

42 -2

5

20 YE/RD C135

13

+

–

+

A7 ABS control module (2C219) 151–19

C135 20 GY/BK S115

gasoline engines 3

7

C122

C146

4

M87 Speed control servo (9C735) 31–3

C125

58 M111 Windshield wiper motor (17508) 81–2

C175 A147 Powertrain Control Module (PCM) (12A650) 27–6 S253

Radio CDX6 9

C290b A11 Radio (18806) 130–2

12 679

9

C264 22 GY/BK

8

C936

5

C945

C281c A255 Four–wheel drive control module 34–3

9

C220b A30 Instrument cluster

A37 Trip Computer Module (10D898) 102–1

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

44 -1

Horn/Cigar Lighter

P91 Central Junction Box (CJB) (14A068) 13–2, 13–18

Hot at all times F2.37 15A

3

See this page A C260

0

1 K33 Horn relay

See page 31–3 5 9 6

2 C270h

19

16 YE/LG

C260

C270a

1

20 DB

P140 Air bag sliding contact (14A664) 31–4

S252 1 6

20 DB C213

5

C218a 6

1

2 57

1

N78 Steering wheel/ speed control switch (9F924) 0) Rest 1) Horn 31–4

C131

P140 Air bag sliding contact (14A664) 31–4

H1 Horn (13832) 151–19 A

C131

See page 10–4 10–18

848 13

20 DG/OG

Diesel

359

C145

6

C2113b A427 Vehicle Security Module (VSM) 59–2

G108

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

6 –

C122 SIG RTN

18 GY/RD S114

See this page

16 BK S180

C218a

gasoline engines

91 M87 Speed control servo (9C735) 31–4

–

See page 27–7 C175 A147 SIG Powertrain ConRTN trol Module (PCM) (12A650) 27–7

Horn/Cigar Lighter

Hot at all times

Hot at all times

F2.2 20A 1

C270d

Hot at all times

F2.3 20A

F2.5 20A 2

7

Hot at all times

C270k

14 RD

8

C214

1

C380 O40 Power point, console (19N236) C380

1543

14 YE

F2.12 20A

F2.4 20A 2 1049

1542

Hot at all times

1544

14 OG

9

C339

C3009 N615 Power point, C pillar (19N236) 151–23

1

C474 O21 Power point, rear (19G247)

C3009

3

C474

3

57

14 BK

57

7

C270e 14 BN/PK

C270d

44 -2

P91 Central Junction Box (CJB) (14A068) 13–1, 13–4, 13–17, 13–20

See page 13–4 13–20 S242 40

16 LB/WH

1

3 57

16 BK

1

2 57

14 BK

1

C2031 R42 Cigar lighter, front (15055)

C2033 N614 Power point, instrument panel (19N236) C2033 151–25 14 BK

3 57

C2031 16 BK

S324

S300

S323

S290

See page 10–7

See page 10–9

See page 10–13

G202

G900

G403

See page 10–5 10–19 G201

Excursion

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

46 -1

Air Bags

System overview Hot in run F2.26 10A

P91 Central Junction Box (CJB) (14A068)

Indicator will flash a lamp fault code if module detects a system hard fault. The lamp will then stay on until fault is corrected.

Switch prevents deployment of passenger air bag indicator illuminates with module activated.

A30 Instrument cluster

A226 Passenger safety belt retractor pretensioner

A225 Driver safety belt retractor pretensioner

N475 Passenger Air bag Deactivation (PAD) switch

A208 Restraints control module (14B321)

In the event of loss of battery power during a crash, the RCM has 150 milliseconds of reserve power to deploy air bags.

D20 Data Link Connector (DLC) (14489)

P140 Air bag sliding contact (14A664) Electronically connects air bag and steering wheel controls to body harness. A42 Driver air bag unit (78043B13)

Inflates upon impact according to sensor reaction.

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

A43 Passenger air bag module (15044A74) Includes an accelerometer which can detect frontal impacts.

Air Bags

46 -2

Excursion P91 Central Junction Box (CJB) (14A068) 13–12

Hot in run F2.26 10A 1

14

C220c

3

608

20 BK/YE 1083

A30 Instrument cluster 60–5 C220b

609

C270a

20 OG/YE

S202

20 LB/BK

2

26

20

10

VBATT

VBATT

– VPWR 21 649

5 18 BK/OG

Warning Do not attempt to diagnose or troubleshoot air bag circuitry without consulting the Workshop Manual. Improper troubleshooting could cause the air bags to deploy inadvertently, causing injury.

70

18 20 LB/WH

1079

SIG RTN

22 20 LG/RD

1080

13 VBATT

VBATT

– VPWR 15

20 LG/BK

C2041

14

1081

16 20 YE/RD

1082

SIG RTN

A208 Restraints control module (14B321) 151–1

C2041 20 YE/BK

S225 16

15

1

2

7

13

C210

1

2

C303

See page 14–2 7

G203

C251

D20 Data Link Connector (DLC) (14489) 14–2

C3014 A225 Driver safety belt retractor pretensioner

A226 Passenger safety belt retractor pretensioner

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

46 -3

Air Bags

Pickup P91 Central Junction Box (CJB) (14A068) 13–28

Hot in run F2.26 10A 18

14

C220c

10

608

20 BK/YE 1083

609

A30 Instrument cluster 60–5 C220b

Warning Do not attempt to diagnose or troubleshoot air bag circuitry without consulting the Workshop Manual. Improper troubleshooting could cause the air bags to deploy inadvertently, causing injury.

C270a 20 OG/YE S202

A

20 LB/BK

See page 46–4 2

26

20

C2041

13

VBATT

VBATT

– VPWR 21 649

14 20 BK/OG

649

10 20 BK/OG

649

5 20 BK/OG

70

18 20 LB/WH

1079

SIG RTN

22 20 LG/RD

1080

– VPWR 15

20 LG/BK

1081

16 20 YE/RD

1082

SIG RTN

A208 Restraints control module (14B321) 151–1

C2041 16 YE/BK

S225 S299 See page 10–20 G203

16

15

1

2

7

13

C210

1

2

C303

See page 14–2 7

C251

D20 Data Link Connector (DLC) (14489) 14–2

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

C3014 A225 Driver safety belt retractor pretensioner 151–27

A226 Passenger safety belt retractor pretensioner

Air Bags

–

SIG RTN

4

615 1

– VPWR 3

20 GY/WH

614 3

20 GY/OG C218a

9

8

1113

20 YE/LG 1112

3

20 WH/LB

6

4 609

1

C2099

1kΩ

5 20 OG/YE

616

649

N475 Passenger Air bag Deactivation (PAD) switch 151–1

C2099 20 BK/OG

20 PK/BK

A208 Restraints control module (14B321) 151–1

VPWR 6

7

500kΩ P140 Air bag sliding contact (14A664)

SIG RTN

607 3

46 -4

C2041

20 LB/OG C256

A43 Passenger air bag module (15044A74) 151–4

C260 S299

C216 A42 Driver air bag unit (78043B13)

A See page 46–3

See page 10–20 G203

Pickup

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

49 -1

Fuel Tank Selector

Pickup, Diesel only Hot in run or acc F2.33 15A

4

60–4 Instrument Cluster

P91 Central Junction Box (CJB) (14A068) 13–30

29

C270a See page 13–30

20 YE/WH

6

C210

3

C311

5

C4132

Determines which fuel gauge sender will control the fuel gauge position.

M286 Fuel tank selector valve

S254

11 1002

16 BK/PK

789

A30 Instrument cluster 60–4 C220a

3 789

20 BN/WH

4

2 16 BN/WH

786

16 RD

2

11

C311

1

4

C211

673 2

6 20 DB/YE C3095

675 2

B277 Fuel sender, secondary

C4132 20 YE/LB C3094 B276 Fuel sender, primary

S298 4 2

789 3 1

16 BN/WH 4

786 1

2

1

5 57 Determines direction in which fuel tank selector valve motor will move.

C3095

16 RD 6 2

C2194

C2194 N629 Fuel tank selector switch 1) Main tank 2) Auxiliary tank

4 396

20 BK/OG

396

C3094 20 BK/OG

S400

16 BK S290 See page 10–19 G201

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

60–4 Instrument Cluster

Sender is a variable resistor connected to a float in fuel tank. When fuel is low, resistance is low (22.5 ohms); when fuel is high, resistance is high (145 ohms).

52 -1

Auxiliary Air Conditioner/Heater

System overview Hot at all times

Hot at all times F2.56 40A

F2.55 40A

Hot in run F2.27 15A

P91 Central Junction Box (CJB) (14A068)

K73 Blower motor relay

manual A/C

with EATC K354 Auxiliary A/C relay

P111 Auxiliary relay box 1

M145 Blend door actuator, rear (19E616)

M261 Mode door actuator, rear

M130 Blower motor, rear (18456) Forces air through A/C–heater registers.

K55 High speed blower motor relay

N638 Auxiliary function selector switch assembly, rear N637 Auxiliary function selector switch assembly, front

R78 Heater blower motor resistor, rear (19A706) Limits the amount of current to the blower motor, to provide various fan speeds.

N638 Auxiliary function selector switch assembly, rear

N637 Auxiliary function selector switch assembly, front

A404 Rear A/C control module

N637 Auxiliary function selector switch assembly, front

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

N638 Auxiliary function selector switch assembly, rear

Auxiliary Air Conditioner/Heater

Hot in run

Hot at all times

F2.28 10A

5

Hot in run

F2.55 40A

F2.27 15A

C270a

21

P91 Central Junction Box (CJB) (14A068) 13–5, 13–7, 13–13, 13–14

Hot at all times F2.56 40A

C270a

4

See this page A

C270d

See page 13–14 11

C270a

85

30

C2017 K73 Blower motor relay

86

12 399 3

87

C270a

6

P82 3 2 1 0 4 5 6 Function selector switch assembly, front 0) Off 1) Max C294a 4 2) Normal 3) Vent 57 20 BK 4) Floor S290 5) Mix 6) Defrost See page 54–2 10–5

295

181

12 BN/OG

10 PK/WH

12

C211

4

C339

1

C3002 M130 Blower motor, rear (18456) 151–25 C3002

2 18 LB/PK

85

536

10 BK/LG

30

C4076

S206

C270g

12

C294a

B

C2017

See page 13–5 C134

20 BN/YE

371

See page 52–4

See page 13–13

295

18 LB/PK

364

10 BK/LG 86

87

515

20 OG/RD

See page 52–3

with EATC

86

10 BK

See page 10–13

87A

C4076

1132

12 YE

K55 High speed blower motor relay 151–25

C See page 52–3

G403 30

C2116 K354 Auxiliary A/C relay

85

57

S323

D

manual A/C

52 -2

P111 Auxiliary relay box 1

C2116

87

G201 57

20 BK S217 See page 10–7

371

10 PK/WH A

See this page

G202

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

52 -3

Auxiliary Air Conditioner/Heater

Excursion 71–3 Illumination 19 2

20 LB/RD C990b

0 2 5 6 4

6 1120

4

3

12 BK/WH

269

756

5 14 LB/OG

751

2

C990a

1 57

14 DB/WH

1

14 RD/PK 515

E

20 OG/RD

C990b 14 BK C935 S935

N638 Auxiliary function selector switch assembly, rear 0) Off 2) Low 4) High 5) Medium low 6) Medium high 151–23

See page 10–14

See this page

G901

3.8Ω

2

1

756

0.6Ω

4

14 RD/PK 269

751 14 LB/OG

3

1132

See page 52–2

20 OG/RD

6

2

5

3

C316

E

with DVD player See this page

G S924 1121 71–3 Illumination

4

14 DG/YE S931

C316

1 20 LB/RD

3

2

8

4

C934

19 2

C989b 6

3

1

5

2

C989a N637 Auxiliary function selector switch assembly, front 0) Off 2) Low 4) High 5) Medium low 6) Medium high

0 2 5 6 4

1

C989b

4

C989a

57

20 BK

57

14 BK S935 See page 10–14 G901

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

12 YE C

D 515

C3003

14 DB/WH

See page 52–2

S927

See page 52–4

2.7Ω

R78 Heater blower motor resistor, rear (19A706) 151–25

Auxiliary Air Conditioner/Heater

52 -4

Excursion Hot in run F2.27 15A 14 See page 52–5

See page 52–3

F

G 20 YE/WH 1121

1123

See page 52–5

14 DG/YE 1122

C270j See page 13–13

See page 52–5

H

P91 Central Junction Box (CJB) (14A068) 13–13

S320

I 20 RD

1130

295 20 PK/LG

295

18 LB/PK

18 LB/PK J

See this page 10

4

5

1

295

18 LB/PK

295

K

L

18 LB/PK B

See this page

See page 52–5

1127

20 YE

See page 52–2

8

9

C3005 A404 Rear A/C control module 151–25

VBATT

3

6

2

C3005

See this page

See this page

J 295

K 18 LB/PK

6

1131 2

7

1128

20 GY/LB

20 BN/WH

1126

20 LB

2

57

295

18 LB/PK

6

M261 Mode door actuator, rear 151–25 5

1129

20 BK

C3044

VBATT

1

57

20 LG

C3004

VBATT

C3044

5

20 BK

57

7 20 BK

C3004

1

1125

20 BN

1124

M145 Blend door actuator, rear (19E616) 151–25

20 WH

S321 M

N See page 52–5

P See page 10–13

Q See page 52–5

G403

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

52 -5

Auxiliary Air Conditioner/Heater

Excursion

1

2

1127

22 YE

6

3 1124

1125

22 BN

4

2

N638 Auxiliary function selector switch assembly, rear C990d 151–23 22 WH

N637 Auxiliary function selector switch assembly, front 3

1

1125

22 BN

1122

1124

C935

C989d

2

22 RD

2

1

1123

20 YE/WH

22 WH

C989c

3 1128

1129

22 BN/WH

3

4

22 GY/LB

1129

1 22 BN/WH

1128

2 1130

22 PK/LG

22 GY/LB

with overhead console 8

12

16

11

C919

S925

S930

S929

11

C316

4

1127

20 YE

1125

S928

3

1

20 BN

P

2

1122

1124

L

3

N638 Auxiliary function selector switch assembly, rear C990c 151–23

20 RD

C328 8

1123

20 YE/WH

20 WH

Q

9

1129

H

See page 52–4

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

F See page 52–4

7

1128

20 GY/LB

C316

1130

20 PK/LG

20 BN/WH

N

M

I See page 52–4

54 -1

Air Conditioner/Heater

System overview Hot in start or run

Hot at all times

F2.23 20A

Hot in run

Hot at all times

F2.28 10A

F2.10 10A

Hot in run

F2.55 40A

F2.27 15A

P91 Central Junction Box (CJB) (14A068)

K73 Blower motor relay

Normally open at or below 169 kpa (231 psi), closed at or above 293 kpa (43.5 psi). Used to adjust EPC pressure in transmission.

M3 Heater blower motor (19805)

Forces air through front A/C–heater registers.

Engages A/C clutch to rotate A/C compressor driveshaft.

11

P82 Function selector switch assembly, front 11) Mode switch

N75 A/C compressor cycling switch (19E561)

N126 A/C high pressure switch (19D594)

Normally open at or above 445 psi, closed at or below 260 psi.

P114 Auxiliary relay box 4

K107 A/C clutch relay

R77 Heater blower motor resistor, front (19A706)

Y31 A/C clutch solenoid (19D269)

V7 A/C Compressor clutch diode

P91 Central Junction Box (CJB) (14A068)

11

M256 Temperature blend door actuator (19E616)

Absorbs voltage spike from collapsing magnetic field when A/C clutch is disengaged.

A147 Powertrain Control Module (PCM) (12A650)

Controls operation of blend door activator.

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

13

P82 Function selector switch assembly, front 11) Mode switch 13) Blower motor switch

Operates door that blends warm and cool air together.

12

P82 Function selector switch assembly, front 12) Temperature control potentiometer

M278 Vacuum pump motor

54 -2

Air Conditioner/Heater

See this page Excursion

A 181 Hot in run

Hot at all times

F2.28 10A 5 296

F2.55 40A

C270a

12 BN/LG S173

P91 Central Junction Box (CJB) (14A068) 13–5, 13–14, 13–21 , 13–30

1

C1031

2

M3 Heater blower motor (19805) 151–19 C1031

52–2 Auxiliary Air Conditioner/Heater

20 WH/VT 261

12 OG/BK

S235 S152

11

4

C270a

C1032

C 85

30

See page 54–3 gasoline engines 54–4 Diesel only

12 296

20 WH/VT

399

C2017

87

86 C270a 20 BN/YE

C2017 K73 Blower motor relay

6

C270g

181

12 BN/OG

71–2 71–4 Illumination

20 BK

See this page 1

3

6 5 4 0 3 2 1

2 20 VT

2

C146 B

See page 54–3 gasoline engines 54–4 Diesel only

1

C294b

3

1

754

1 1

7

2

C145

4

3

C294c

13

4

C294a

2

C294b

2

C294c

57

20 BK

57

20 BK

57

10 BK

S290 See page 10–5 10–19 G201

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

S218

S290

See page 10–5 10–19 G202 Pickup G201

See page 10–5 10–19 G201

2

C1032

57

14 BK S180

14 LG/WH

C134

14

11

1.7Ω

14 YE/RD

10 15 7

6 5 4 0 3 2 1

11

348

C294a

.7Ω

752

A 19

.3Ω

R77 Heater blower motor resistor, front (19A706) 151–20

See page 10–4 10–18 G108 P82 Function selector switch assembly, front 0) Off 1) Max 2) Normal 3) Vent 4) Floor 5) Mix 6) Defrost 7) Low 10) High 11) Mode switch 13) Blower motor switch 14) Illumination 15) Medium 151–3

54 -3

Air Conditioner/Heater

gasoline engines See page 54–2

Hot in start or run

B 348

F2.23 20A

20 VT

3

C1046

348

6

18 VT

4

C1081

5

1 441 1

N75 A/C compressor cycling switch (19E561) 4) at or below C1081 159kPa (23psi) 18 RD/YE 5) at or above 290kPa C1078 (42psi)

439 8 439

6

C1078 18 TN/LG C1046 20 TN/LG

41 –

391

F2.10 10A

See page 13–11 13–27 S122

11

16 RD/YE

326

P91 Central Junction Box (CJB) (14A068) 13–1, 13–11, 13–17, 13–27

12 1 See page 54–2

C270h

296

SIG RTN

N126 A/C high pressure switch (19D594) 6) open at 3137 +/– 138kPa (455 +/– 20psi) 7) closed at 1792 +/– 207kPa (260 +/– 30psi) 151–20

2

3

1 331

5 20 PK/YE

436

16 WH/VT

321

C1008 K107 A/C clutch relay

20 WH/VT

12

22 RD/LG

438

437

22 YE/LG

7

4

3

6

C289 M256 Temperature blend door actuator (19E616) 151–2

C1008 16 GY/WH

C270f

V7 A/C Compressor clutch diode

P91 Central Junction Box (CJB) (14A068) 151–4

2

C1046

1

C100

2

Y31 A/C clutch solenoid (19D269) 151–20 C100

C175 A147 Powertrain Control Module (PCM) (12A650) 24–4, 25–4

3

P114 Auxiliary relay box 4

S171

69

2

P82 Function selector switch assembly, front 12) Temperature C294d control potentiometer 22 RD/WH 151–3

C

4

7

2

Hot at all times

11

C270f

57

16 BK S162 See page 10–1 10–15 G100

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

57

18 BK

7

C1046 S180 See page 10–4 10–18 G108

8

C289

57

20 BK S257 See page 10–5 10–19 G201

Air Conditioner/Heater

54 -4

Diesel only See page 54–2

Hot in start or run F2.23 20A

B 348

Hot in run

Hot at all times

F2.27 15A

F2.10 10A

20 VT 6

11

1

C1168

See page 13–11 13–27

4

C1081

S122

Pickup

5

1 441 1

N75 A/C compressor cycling switch (19E561) 4) at or below C1081 159kPa (23psi) 20 5) at or above RD/YE 290kPa C1078 (42psi) 151–19

439

16 RD/YE

326

16 WH/VT

2

3

1 331

5 20 PK/YE

N126 A/C high pressure switch (19D594) 6) open at 3137 +/– 138kPa (455 +/– 20psi) C1078 7) closed at 1792 +/– 20 207kPa (260 +/– TN/LG 30psi) 151–20

321

C1008 K107 A/C clutch relay

Pickup

12

C270f

Pickup

–

18 SIG RTN

C1119 20 BK S180 12 G108

S171

18 TN/LG

41

2 57 See page 10–4 10–18

16 GY/WH

6

C1168

M278 Vacuum pump motor 151–22

P91 Central Junction Box (CJB) (14A068) 151–4

C1168

1

296 C100 Y31 A/C clutch solenoid (19D269) 7 151–20 C100

2

C175

11

C270f

57

16 BK

A147 Powertrain Control Module (PCM) (12A650) 27–12

Pickup

2

2

3

436

22 RD/LG

438

20 WH/VT

437

22 YE/LG

See page 54–2

3

57 439

S124 18 LB/PK C1119

P114 Auxiliary relay box 4

C1008

V7 A/C Compressor clutch diode 4

295 4

C270h

4

7

2

391

7 See page 13–14 13–30

P91 Central Junction Box (CJB) (14A068) 13–1, 13–11, 13–13, 13–17, 13–27, 13–29

1

C

4

3

6

C289 M256 Temperature blend door actuator (19E616) 151–2

18 BK C1168 8 57

S162 See page 10–1 10–15 G100

P82 Function selector switch assembly, front 12) Temperature C294d control potentiometer 22 RD/WH 151–3

S180 See page 10–4 10–18 G108

C289 20 BK S257 See page 10–5 10–19 G201

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

55 -1

EATC

System overview Hot in run

Hot at all times

F2.23 20A

Hot at all times

F2.10 10A

Hot at all times

F2.55 40A

K107 A/C clutch relay

Hot in run

F2.34 10A

P114 Auxiliary relay box 4

Automatically maintains the temperature selected and regulates the airflow between the instrument panel registers and floor ducts.

K73 Blower motor relay

V7 A/C Compressor clutch diode

P91 Central Junction Box (CJB) (14A068)

F2.28 10A

P91 Central Junction Box (CJB) (14A068)

A205 Electronic Automatic Temperature Control (EATC) module (19980)

M3 Heater blower motor (19805)

Forces air through front A/C-heater registers. A147 Powertrain Control Module (PCM) (12A650) Absorbs voltage spike from collapsing magnetic field when A/C clutch is disengaged.

Y31 A/C clutch solenoid (19D269)

M200 Front blower motor speed controller (19E624)

Regulates the speed of the blower motor. Engages A/C clutch to rotate A/C compressor driveshaft.

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

B206 In–vehicle temperature sensor (19C734) B203 Ambient air temperature sensor (19E702)

B72 Sunload sensor (19E663)

Registers the temperature of the interior of the vehicle.

Registers the temperature of the exterior of the vehicle.

EATC

55 -2

System overview D20 Data Link Connector (DLC) (14489)

Normally open at or below 169 kpa (231 psi), closed at or above 293 kpa (43.5 psi). Used to control A/C evaporator core temperature.

Normally open at or above 445 psi, closed at or below 260 psi.

A205 Electronic Automatic Temperature Control (EATC) module (19980)

A283 Remote solenoid assembly

Diesel only

P140 Air bag sliding contact (14A664)

N126 A/C high pressure switch (19D594)

N433 Steering wheel radio switch

N75 A/C compressor cycling switch (19E561)

P140 Air bag sliding contact (14A664)

A147 Powertrain Control Module (PCM) (12A650)

M256 Temperature blend door actuator (19E616)

Operates door that blends warm and cool air together.

gasoline engines

A147 Powertrain Control Module (PCM) (12A650)

M87 Speed control servo (9C735)

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

55 -3

EATC

P91 Central Junction Box (CJB) (14A068) 13–5

Hot at all times F2.55 40A

30

87 C270g

6

See page 13–5 1

M3 Heater blower motor (19805) 151–19 C1031

261

399

20 BN/YE

11

C270a

85

C2017 K73 Blower motor relay

86

C2017

12

C270a

57

20 BK

Hot in run F2.28 10A 5

P91 Central Junction Box (CJB) (14A068) 13–7, 13–14

Hot at all times F2.34 10A 3

C270a

See page 13–7

S228

A283 Remote solenoid assembly

S218 See page 10–7

C1031

2

23

A205 Electronic Automatic Temperature Control (EATC) module C228a (19980)

PWR

2 296

20 WH/VT

22

20 LB/PK

3 1108

G202 1107 22

11

VBATT

C228b

20 WH

13

2

See page 55–6

676

C228a 20 PK/OG

3

C228b

693

20 OG

S201

S247

See page 10–8

See page 14–4 C251 D20

G300

3

Data Link Connector (DLC) (14489) 14–4

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

1109 25

5 1110 20 OG/BK 12

6 20 LG/VT

1 1112

1111

20 VT

11

9

C2093 20 WH/LB

C228a A205 Electronic Automatic Temperature Control (EATC) module (19980)

VBATT

12 OG/BK A

26

4 20 TN/WH

EATC

Hot at all times

Hot in start or run

F2.10 10A

F2.23 20A 6

11

71–2 Illumination

P91 Central Junction Box (CJB) (14A068) 13–1, 13–11

19

20 LB/RD

14

C228a

C270h See page 13–11 S122

326

391

16 WH/VT

3

2

5

1 331

321

gasoline engines

16 GY/WH

C270f

V7 A/C Compressor clutch diode

11

C270f

57

16 BK

P91 Central Junction Box (CJB) (14A068) 151–4

2

C1046

1

C100

2

Y31 A/C clutch solenoid (19D269) 151–20 C100

57

18 BK

7

C1046

S162

S180

See page 10–1

See page 10–4

G100

G108

C175

gasoline engines

19 20 LB/OG

2

C134

2

C132

1

B203 Ambient air temperature sensor (19E702) C132 151–19

20 PK/YE

A147 Powertrain Control Module (PCM) (12A650) 25–4, 24–4, 27–12

S171

12

C1008

3061 P114 Auxiliary relay box 4

69 18

gasoline engines

7

16 RD/YE C1008 K107 A/C clutch relay

55 -4

470 5

20 PK/BK

790

1

A205 Electronic Automatic Temperature Control (EATC) module C228a (19980) 20 WH/OG

C233 B206 In–vehicle temperature sensor (19C734)

3 470

C233 20 PK/BK

C134 S248

5 –

C228b A205 SIG Electronic AutoRTN matic Temperature Control (EATC) module (19980)

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

55 -5

18

EATC

C228b

348

5

20 VT

1070

3 348

C1046 18 VT

4

C1081

5

1 441 441 1

7

2 439

439 8 41 –

20 249

20 BN/LB

2

20 DB/LG

21

4

437

22 436 YE/LG 8

4

22 RD/LG C289

C218a

gasoline engines

4

C1081

P140 Air bag sliding contact (14A664)

N75 A/C compressor cycling switch (19E561) 4) at or below 159kPa (23psi) 5) at or above 290kPa (42psi) 151–19

5 250 19

130Ω

226Ω

18 RD/YE

0

See page 130–6

gasoline engines

422Ω

931Ω

N126 A/C high pressure switch (19D594) 6) open at 3137 +/– 138kPa (455 +/– 20psi) C1078 7) closed at 1792 +/– 207kPa (260 +/– 30psi) 20 TN/LG 151–20

0

5

0

6

0

7

C260

6

18 TN/LG

4

See page 31–4

C1078

gasoline engines

C1046 C175

P140 Air bag sliding contact (14A664) 6 gasoline engines

848

6 A147 Powertrain Control Module (PCM) (12A650) 24–4, 25–4, 27–12

C218a Diesel only See page 27–7

20 DG/OG

S114 13

–

C145

359 91

C122 SIG RTN

M87 Speed control servo (9C735) 31–4

7 20 OG

438 6 –

C260

20 RD/YE

SIG RTN

C228b

6

C146

2

C228a

A205 Electronic Automatic Temperature Control (EATC) module C228a (19980)

–

18 GY/RD C175 SIG A147 Powertrain ConRTN trol Module (PCM) (12A650) 27–7

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

2.94kΩ

N433 Steering wheel radio switch 0) Rest 4) Fan speed (–) 5) Temperature (+) 6) Fan speed (+) 7) Temperature (–)

C289

M256 Temperature blend door actuator (19E616) 151–2

22 RD/WH C228b SIG RTN

A205 Electronic Automatic Temperature Control (EATC) module (19980)

EATC

55 -6

See page 55–3 A 261

12 OG/BK S158

261

10 OG/BK

4

5 57

10 BK

3

1

2

261

14 OG/BK 752

14 YE/RD 754

S180 See page 10–4

C1308

S157 261 1

C1308

M200 Front blower motor speed controller (19E624)

14 LG/WH

2

3

C211

7

2

C145

752 3

18 YE/RD 754 16

12 OG/BK C134

G108 S191 261 10

18 OG/BK

20 217

A205 Electronic Automatic Temperature Control (EATC) module (19980)

C228a 20 DB/OG

1

C286

2

B72 Sunload sensor (19E663) 87–1 C286

676

18 LG/WH C228a

20 PK/OG S201 See page 10–8 G300

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

56 -1

Rear Window Defrost

Excursion Hot at all times F2.52 40A

P91 Central Junction Box (CJB) (14A068) 13–2

Controls current flow to rear heated window switch, heated grid and heated mirrors when energized.

Hot in run 85

30

86

87

C2021 K1 Rear window defrost relay C2021

F2.9 20A

9

C270a

688

20 GY/LB

7

20 LB/RD

5

59

16 DG/VT

59

3 186

16 DG/VT

A30 Instrument cluster 60–7 C220a

12 8

C270d

C270k 10 BN/LB

C220b

71–2 Illumination

19

8

1010

S279

9

C314

4

C925

1

C402a

20 DB/OG

2

6

0

2

3

4

1 Provides rear defogger ON/OFF input to GEM.

6

C241

C241

N10 Rear window defrost switch (18578) 0) Off 2) On 3) Switch illumination 4) Defroster ON indicator 151–2

See page 10–8 G300

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

5

C601

C601

6 M221 Exterior rear view mirror, passenger side (17683) 124–1

5

C521 M220 Exterior rear view mirror, driver side C521 (17682) 124–1

R19 Rear window defrost grid (18C618) 1 57

See page 10–10

See page 10–10 G900

C402b 10 BK S440 See page 10–14 G901

Multifunction Electronic Control Modules

Hot at all times

Hot at all times

F2.19 5A 7 1306

C270a 20 PK/WH

Hot at all times

F2.50 30A 3

F2.17 15A

C270e

116

Hot at all times F2.7 30A C270b

12

10 See page 13–6 13–22

14 RD/BK

13

1

3

1

8

K130 Door lock relay

VBATT

18 TN/WH

S214 196 10

14 DB/OG C213

14

K131 Driver door unlock relay

P91 Central Junction Box (CJB) (14A068) 13–6, 13–8, 13–22, 13–24

See page 13–6 13–22

S272 195 9

59 -1

C2113b

K52 Park lamp relay

K53 Headlamp relay

A427 Vehicle Security Module (VSM) 1) Microprocessor 151–6

1

14 57

C2113a

1

8

117

14 PK/BK

7 163

14 BK 118

C2113a 16 RD/OG

2 14

7 18 BN

15

C2113b 14 RD/YE

14 PK/OG

S300 See page 10–9 10–23

117–3 Remote Control Alarm and Locks

92–3 Exterior Lamps

87–1 Autolamps

G900

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

Multifunction Electronic Control Modules

59 -2

D20 Data Link Connector (DLC) (14489) 3

C251 See page 14–4 S307

87–1 Autolamps

44–1 Horn/Cigar Lighter

Excursion

693

20 OG

1104

5

C2113c

4

20 LB

1399

20 DB/WH

5

1

20 DB

6

C2113b

1 6 66

2 18 LB 121

9 18 YE/BK 122

3 18 YE 123

4 18 RD 124

117–2 117–4 Remote Control Alarm and Locks

C2113c 18 BN

2 1210

3 1211 20 BK/WH

12 20 WH/RD 23

5 941 20 TN/LG

6 18 GY/RD 760

11 759 18 PK/LB

4 18 LG/YE 765

A427 Vehicle Security Module (VSM) 1) Microprocessor 151–6

C2113a 18 YE/BK

66–1 Warning Devices

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

60 -1

Instrument Cluster

System overview Hot in run or acc

Hot in start or run

F2.33 15A

F2.45 10A

P91 Central Junction Box (CJB) (14A068)

D20 Data Link Connector (DLC) (14489)

A31 Fuel tank unit (9H307)

Receives and processes inputs from various switches and sensors to operate speedometer/odometer display and gauge/warning indicator display. These displays keep the driver informed of vehicle systems. B214 Coolant temperature sensor 2

without auxiliary fuel tank

M286 Fuel tank selector valve

A102 Passive anti– theft transceiver module (15607)

with auxiliary fuel tank

A304 Air suspension module (3C142)

A30 Instrument cluster Receives a charge signal from generator. Warning indicator will light when charge at the generator falls below the normal operating range.

M87 Speed control servo (9C735)

A147 Powertrain Control Module (PCM) (12A650) B269 Air filter sensor

The PCM transmits the following information to the cluster over the SCP network: – Engine coolant temperature (Gasoline) – Engine RPM – Transmission fluid temperature – Glow plug status (Diesel) – Overdrive cancel switch status

A208 Restraints control module (14B321) N17 Oil pressure switch (9278)

A7 ABS control module (2C219)

Closes with normal oil pressure, causing a gauge reading of Normal. With low oil pressure, switch opens and causes a Low gauge reading.

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

N1 Brake fluid level switch (2L414)

O5 Generator

with electronic shift on the fly

N63 Parking brake switch (15A851)

without electronic shift on the fly

A255 Four–wheel drive control module

N628 4x4 High/Low indicator switch

4X4 mode switch activates 4X4 HIGH and LOW range indicators through signals from GEM. When switch is activated in either HIGH or LOW range, a ground is given to the appropriate indicator.

60 -2

Instrument Cluster

Hot in run or acc

Hot in start or run

F2.33 15A

F2.45 10A

10

8

1002 19

C270a

See page 13–14 13–30

See page 13–15 13–31

S254

S271

16 BK/PK

640

20 RD/YE

C220a

20

C220c

VBATT

P91 Central Junction Box (CJB) (14A068) 13–14, 13–15, 13–30, 13–31

VBATT Diesel only

4

6 45

7 20 YE/RD

C220c

39

20 RD/WH

8

C133

15

98

1 914

20 TN/OG

42

99

C220a

13

C220c

915

20 PK/LB

676

20 PK/OG

See page 14–3 16 29

31

2

1

C110

C1324 B214 Coolant temperature sensor 2

Diesel only

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

91

2

S284 10

100

15

S286

S201

See page 14–3

See page 10–8 10–22

C175 A147 Powertrain Control Module (PCM) (12A650) 24–8, 25–8, 27–5

G300

A30 Instrument cluster 4) Engine coolant temperature 15) Tachometer 42) Check engine 91) Check gauge 98) Transmission fluid temperature 99) Wait to start 100) Overdrive cancel 151–1

60 -3

Instrument Cluster

90

5

210

20

89

A30 Instrument cluster 13) Low brake fluid level/ park brake C220b 89) 4WD low 90) 4WD high 151–1 20 LG/RD

13

4

C220b

10

975

20 BN/YE

without electronic shift on the fly

531

20 DG/OG

9

C220c

11

512

20 TN/LG

162

S278

S268 6

S259

12

See page 97–1

C146

See page 34–3

10

C145

See page 42–2

6

7

C192

S178

C175

15

1

2

1

C1177

3

2

N628 4x4 High/Low indicator switch 1

9

8

C281b A255 Four–wheel drive control module 34–3

with electronic shift on the fly

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

0

1

C124

57

20 BK S102 See page 10–2 10–16 G100

0

C124 N1 Brake fluid level switch (2L414) 0) Normal 1) Low 151–20

N63 Parking brake switch (15A851) 0) Brake fully released 1) Brake applied 151–1

Instrument Cluster

A30 Instrument cluster 10) Fuel gauge 151–1

10 11

4 396

789

3 20 BK/OG

29

60 -4

C220a 20 YE/WH

16 BN/WH

S208

S298 11

See page 49–1 4

14

C213

6

29 Excursion

C2194 N629 Fuel tank selector switch 49–1

6

3

C311

without auxiliary fuel tank

C4033

3

1

C433

S400

California

4 4

A31 Fuel tank unit (9H307) 24–8, 25–8

673 2

6 20 DB/YE C3095

Pickup

7

C936

3

C945

3

C930

A143 Overhead console 102–2

C4132

5

5

22 YE/WH

A37 Trip Computer Module (10D898) 102–1

with auxiliary fuel tank

8

C264

C210

675

M286 Fuel tank selector valve 49–1 C4132 20 YE/LB

B277 Fuel sender, secondary 4

2

C3094 B276 Fuel sender, primary

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

60 -5

Instrument Cluster

14–4 Module Communications Network

693 7

without remote keyless entry

20 OG

1083

C220a

20 LB/BK

158

10

8

2

14

31

20 WH/RD

11

C145

25

20 BK/PK

85

9

14

Diesel only

66–2 Warning Devices

Excursion

608

759

6

12

603

20 DG

1

C145

12 904

20 LG/YE

1

3

C220c

18 20 BK/YE

20 BN/LB

C220b 20 LG/RD

2

15

1

0

C103 N17 Oil pressure switch (9278) 1 0) Low pressure 1) Normal pressure 151–9

C135 A7 ABS control module (2C219) 42–2

3 1269

2

8

C146

See page 12–1 20

C2041 A208 Restraints control module (14B321) 62–5

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

1

C220c 22 OG/RD

C220b

97

10 419

C220a 20 DG/LG

8

C139

11

C1222

10

C4145

C252 A102 Passive anti– theft transceiver module (15607) 112–1

Excursion C102a O5 Generator 12–1

20 PK/LB

58

C110

30

760

A304 Air suspension module (3C142) 41–3

Pickup

A30 Instrument cluster 2) Air bag 3) Charge 12) ABS 14) Low oil pressure 58) Anti–theft ”on” indicator 97) Check suspension 151–1

Instrument Cluster

71–2 71–4 Illumination

19 16

20 LB/RD C220c

16

6 142

C220a

17

20 LB/RD

203 16

11

15 20 OG/LB

1

Diesel only

20 LG/WH

2

18 WH/LB 12

5

C220a

4

5

7

18 LG/BK C220c

8

9

A30 Instrument cluster 6) Illumination 7) LH turn signal 8) RH turn signal 9) High beam 16) Speed control 151–1

C145 57

20 OG/LB

C220c

85–1 Headlamps

3

6

C133

203

90–3 Turn/Stop/Hazard Lamps

60 -6

20 BK

gasoline engines

C1210 B269 Air filter sensor 1 2

203

C1210 20 OG/LB 45 S217 See page 10–7 10–21 G202

C122 M87 Speed control servo (9C735)

C175 B269 Air filter sensor

S217 See page 10–7 10–21 G202

Diesel only

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

60 -7

Instrument Cluster

Hot at all times F2.35 10A C270b

6 785

P91 Central Junction Box (CJB) (14A068) 13–8, 13–24

Hot at all times F2.41 10A 15

20 BK/LG

705

12

11

C270a 20 LG/OG C220c

K115 Battery saver relay

A30 Instrument cluster 41) Microprocessor 151–1

K333 Interior lamps relay

41 2 1010 2

C220a

7

8

C220b

1

20 DB/OG C241 N10 Rear window defrost switch (18578) 56–1

688

20 GY/LB

1332

See page 89–2

20 LB

2

C220c

53

18 BK/LB

8 402

C220a 20 OG/LG

89–2 Courtesy Lamps 9

14

1

C220a

2

Hot at all times 86

C2021

85

30

86

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

C2075 K126 Accessory delay relay

K1 Rear window defrost relay 56–1 87

C2075

P91 Central Junction Box (CJB) (14A068) 151–4

C205b N113 Main light switch (11654) 13–16, 13–32

66 -1

Warning Devices

87–1 Autolamps

1399 5

The chime feature is integrated into the instrument cluster and is controlled by either the cluster or an outside tone request.

For vehicles equipped with remote keyless entry, the vehicle security module communicates door ajar and autolamp status to the instrument cluster over the UBP network.

A30 Instrument cluster 62–5 7

C220a See page 14–4

14 DB/WH C2113b

5

C2113c A427 Vehicle Security Module (VSM) 59–2

11

6

759

18 LG/YE

1

C715

2 57

N237 Door ajar switch, driver side rear C715 (14018) 151–29 20 BK

4

760

18 PK/LB

1

C820

2 57

765

S233

See page 10–9 10–23

See page 10–12

18 YE/BK

1

N238 Door ajar switch, passenger side rear C820 (14018) 151–28 18 BK

S300

5

C526

2

N239 Door ajar switch, driver side front C526 (14018) 151–30

761

18 GY/RD

1

12

C2113a

23

20 PK/LB

7

C313

8

C922

C602

2

N240 Door ajar switch, passenger side front C602 (14018) 151–30

2

C458 N402 Liftgate ajar switch, left 151–26 1 C458

700 See page 10–9 10–23

See page 10–12 10–24

20 WH/VT

1

C459

G900 2

N403 Liftgate ajar switch, right 151–26 C459 See page 10–14

Excursion

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

G901

Warning Devices

Sends a tone request to the instrument cluster in the event of an air bag system fault.

26 1083 10

A208 Restraints control module (14B321) C2041 46–2, 46–3 20 LB/BK C220b

1

2 760

6

20 PK/LB

16

759

C213

85

20 LG/YE

5

2 with crew cab

345 2

1

57

C820 N238 Door ajar switch, passenger side rear (14018)

20 BK/WH

1

N240 Door ajar switch, passenger side front C602 (14018) 151–30 all others

9 20 BN/LB

C526

2

N239 Door ajar switch, driver side front C526 (14018) 151–30

6

C327

2

C3007

2

C323 N317 Safety belt buckle switch 0 1 (10B924) 0) Safety belt buckled 1) Safety belt unbuckled 3 C323 151–8

S639 See page 10–24 G900

20 BK/PK

C213

1

20 BK

158

A30 Instrument cluster 60–5 C220b

C211

with memory

20 BK/PK

C820

346

15

C602

1

66 -2

See page 10–23

8

158

C218a

20 BK/PK P140 Air bag sliding contact (14A664)

158

20 BK/PK C260 N65 Key warning switch (11A127)

C715

2 57

N237 Door ajar switch, driver side rear C715 (14018) 151–29 20 BK

See page 10–9 10–11 10–25

G900

G900

S501 See page 10–9 10–23 G900

without remote keyless entry

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

71 -1

Illumination

Hot at all times

K126 Accessory delay relay 87

C2075

F2.17 15A

F2.42 15A

11

C270j

11

P91 Central Junction Box (CJB) (14A068) 13–6, 13–22

C270b See page 13–6 13–22

10

C205a

0 5 1 7 194

0 5 1 7

16 PK

12

Excursion, with video cassette player

S215

Excursion 14 6

S302 1563

20 LG

11

C313

1

194

C960 A269 Video display 132–3

2 694 15

C960 20 BK/LG C313 See page 10–6 G400

C205a See page 13–16 13–32

14 PK

100–6 Power Windows

N113 Main light switch (11654) 0) Off 1) Park 5) Autolamp on 7) Head 13–16, 13–32

194

20 PK

194

Pickup

194

20 PK

18 PK

194

18 PK

5

C505

5

C605

1

N204 Door lock switch, driver side (14028) C505 117–2

1

N205 Door lock switch, passenger side (14028) C605 117–2

57

N113 Main light switch (11654) 4) Illumination 13–16, 13–32

41

18 BK

4

S501

S233

57

See page 10–9 10–23

See page 10–10 10–24

20 BK

57

G900

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

18 BN C205b

1 20 BK

19

C205b 20 LB/RD

S218 See page B 10–7 10–21 See page G200 71–2

Illumination

71 -2

Excursion See page 71–1 B 19

20 LB/RD S216

19

manual A/C

20 LB/RD

5

1

C218a

2 P140 Air bag sliding contact (14A664) 31–4 C260

C294b

19 1

14

P82 Function selector switch as14 sembly, front C294b 14) Illumination 54–2

G201

8

See page 10–5

19

8

C2035

4

N470 Parking aid disable switch (15A860) C2035 131–4

C241 N10 Rear window defrost switch 3 (18578) C241 3) Switch illumination 56–1

20 LB/RD

5

19

20 LB/RD

4

C214

16

C349

C2089 N449 Adjustable pedal switch 127–1, 127–2

4

See page 10–5

20 LB/RD

C2089

P87 Rear Integrated Control Panel (RICP) (19980) 130–2

See page 10–5 G201

N433 Steering wheel radio switch 55–5 S216 19

20 LB/RD

C284

16

C220c

19

6

C284 15

G201

A205 Electronic Automatic Temperature Control (EATC) module (19980) 55–4

Pickup

20 LB/RD

See page 10–5

C228a

4

N141 Four–wheel drive switch 34–4 4

19

See page 10–5

G202

N78 Steering wheel/ speed control switch (9F924) 31–4

with EATC

C220c See page 10–7 G202

A30 Instrument cluster 6) Illumination 60–6

18 LB/RD

19

20 LB/RD

19

20 LB/RD

4

C214

1

C3077b

A See page 71–3

1

C290a A11 Radio (18806) 130–2

A267 Rear Seat Entertainment (RSE) module 132–3

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

71 -3

Illumination

Excursion See page 71–2 A 19

7 19

3

18 LB/RD

C211 20 LB/RD

C314

S926

15 3

C935

C919

with overhead console S940

19 2

1

20 LB/RD C990b N638 Auxiliary function selector switch assemC990b bly, rear 52–3

19 9

22 LB/RD C945 A37 Trip Computer Module (10D898) 102–1

19 2

1 57

20 LB/RD C989b N637 Auxiliary function selector switch assemC989b bly, front 52–3 20 BK

19 5

20 LB/RD C946

19

20 LB/RD

1

C956 N636 Power vent window switch, right C956 100–6

N635 Power vent window switch, left 100–6 1

C946

1

57

20 BK

57

20 BK S935

See page 10–12

See page 10–14 G901

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

Illumination

71 -4

Pickup See page 71–1 B 19

20 LB/RD S216

19

9

9

C264

1

C294b

2

P82 Function selector switch as14 sembly, front 14) Illumination C294b See page 54–2 10–19 G202

C930

A143 Overhead console 102–2

20 LB/RD

19

8

C2181

4

N619 Air suspension switch, rear 41–3 C2181

20 LB/RD

8

C2035

4

N470 Parking aid disable switch (15A860) C2035 131–4

See page 10–21

See page 10–19

G202

19 5

20 LB/RD C2089

19 5

20 LB/RD C218a

N449 Adjustable pedal switch 127–1 4

P140 Air bag sliding contact (14A664) 31–4 C260

C2089 See page 10–19 G201

N78 Steering wheel/ speed control switch (9F924)

C260

P140 Air bag sliding contact (14A664) 31–4

S216 19 1

20 LB/RD

19

20 LB/RD

C284

16

C220c

N141 Four–wheel drive switch 34–4 4

6

C284 15 See page 10–19 G201

19

C220c See page 10–21

20 LB/RD

A30 Instrument cluster 6) Illumination 60–6

2

C218b

57

20 BK S218

1

C290a A11 Radio (18806) 130–2

See page 10–21 G202

G202

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

81 -1

Wipers and Washers

System overview Hot at all times

Hot in run or acc

F2.54 40A

F2.49 10A

P91 Central Junction Box (CJB) (14A068)

M111 Windshield wiper motor (17508)

M112 Windshield washer pump motor (17618)

N442 Multifunction switch (13K359)

Excursion

Pickup

M218 Rear wiper motor assembly

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

Wipers and Washers

F2.54 40A 6

P91 Central Junction Box (CJB) (14A068) 13–8, 13–14, 13–24, 13–30

Hot in run or acc

Hot at all times

F2.33 15A

C270m

10

C270a See page 13–14 13–30

11 65

12 OG

9

C134

13 1002

5

81 -2

C146

A7 ABS control module (2C219) C135 42–2 See page 42–2

16 BK/PK

S115 679 4

8

20 GY/BK C125

7

2

VBATT

3 4 0

7

10

946

14 VT/LG

941

14 BK/WH

11

56

See page 81–4

B

12

20 WH

20 DB/OG

Pickup

A

9

58

63

C

1

589 20 RD

D

See page 81–3

3

20 OG

676 61

E

20 PK/OG

1

6

C125

57

14 BK

6

5

M111 Windshield wiper motor (17508) 0) Rest 1) Run 2) Low 3) High 4) Microprocessor 5) Wiper run/ park relay 6) Wiper high/ low relay 7) Windshield washer relay 151–19

20 YE/RD

F

S172

S162

See page 10–8 10–22

See page 10–1 10–15

G300

G100

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

81 -3

Wipers and Washers

See page 81–2

B 56

C 20 DB/OG

58

F 20 WH

63 61

12

C145

D

15

E 20 RD

589

20 OG

20 YE/RD

8

9

C146

3

C145

Excursion

82–1 Liftgate Wiper/ Washer

993

2 0 21

2 1 24 22 23 25

3

4

0 21

2 1

24 22 23

1

25

5

0 21

2 1

24 2223

25

6

C202b

57

20 BK S218 See page 10–7 10–21 G202

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

20 BN/WH

11 6

1300

12 6

0 5 20

20 VT

C202b 6

0 5 20

N442 Multifunction switch 0) Off 1) High 2) Low 5) Variable intermittent wipe 6) Wash 20) On 21) Interval 1 22) Interval 2 23) Interval 3 24) Interval 4 25) Interval 5 151–5

Wipers and Washers

81 -4

See page 81–2 A 946

14 VT/LG

941

14 BK/WH

2

1 Pickup

C137

C137

M112 Windshield washer pump motor (17618) 151–20

2

Excursion

941

Pickup

Pickup

14 BK/WH

57

20 BK

11

C134

2

C213

1

C313

S180

3

C925

See page 10–18

941 5

16 BK/WH G108

C476

6 2

C476

57

16 BK

5

M218 Rear wiper motor assembly 6) Washer pump relay 82–1

C922 See page 10–9 G900

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

82 -1

Liftgate Wiper/Washer

Hot at all times

Hot in run or acc

F2.21 25A 3

C270l See page 13–7

6 406 4

C925 14 BN/WH

F2.49 10A 9

VBATT

7

C270j See page 13–14 C922

297 3

16 BK/LG C476

P91 Central Junction Box (CJB) (14A068) 13–7, 13–14

VBATT

6

2

5

57

16 BK

5

C922

6

941

16 BK/WH

3

993

7 20 BN/WH

1300

20 VT

2

4

C922

2

3

C313

1

C476

57

16 BK

C925

See page 941 10–9

S440

14 BK/WH

A G900

5

See page 82–2

See page 10–14 15

16

C212

11

12

C202b

6 0 5

6

6

C202b See page 10–7 G202

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

6 0 5

G901

6

N442 Multifunction switch (13K359) 0) Off 5) Variable intermittent wipe 6) Wash 81–3

M218 Rear wiper motor assembly 5) Wiper run/ park relay 6) Washer pump relay 151–26

Liftgate Wiper/Washer

82 -2

See page 82–1 A 941

14 BK/WH

1

C313

2

C213

11

C134

1

C137

2

M112 Windshield washer pump motor (17618) 151–20 C137

946

7

14 VT/LG

C125

7

6

C125

57

14 BK

M111 Windshield wiper motor (17508) 7) Windshield washer relay 81–2

S162

See page 10–1 G100

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

85 -1

Headlamps

Hot at all times F2.7 30A 12

C270b See page 13–6 13–22

196

14 DB/OG

P91 Central Junction Box (CJB) (14A068) 13–6, 13–22

196 8

S214 14 DB/OG C205a N113 Main light switch (11654) 0) Off 1) Park 5) Autolamp on 7) Head 13–16, 13–32

5 0 1 7 C205a 15 8

6

1419 15

14 RD/YE C202a

14 19 15 C202a

9

7 632

14 GY/OG

13

N442 Multifunction switch (13K359) 14) High beam 15) Flash to pass 19) Low beam 151–26

14 RD/BK S219 13

4

14 RD/BK

1033

14 RD/YE

C146

A

B

See page 85–2

See page 85–2

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

2

C205a N113 Main light switch (11654) 13–16, 13–32

97–1 Daytime Running Lamps

Headlamps

See page 85–1

See page 85–1

A

B

632 7

14 GY/OG

13

C270b

4

F2.30 15A 9

12

C270b

1

18 LG/BK

12

18 LG/BK

160

3 161

2

20 DB/WH

C1278

161

S113 1

3

A30 Instrument cluster 9) High beam 60–6

1

3

2

C1021

2

20 BK C1278

20 DG/OG

C1281

with sealed beam headlamps

C1021 E1 Headlamp, left (13008) 151–20

C1285 1

3

2

C1284 57

P91 F2.47 Central Junction Box (CJB) 10A (14A068) 151–4 C270f

20 DB/OG C1284

C220c 9

C270g

3

1

5

14 RD/BK

F2.46 10A

C270h

85 -2

C1047

C1041 E7 Headlamp, right (13008) 151–19

C1285 57 2

S102

20 BK C1281

with sealed beam headlamps

S180 See page 10–4 10–18

See page 10–2 10–16 G100

G108

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

Fog Lamps

P91 Central Junction Box (CJB) (14A068) 13–6, 13–22 See this page

Hot at all times F2.7 30A 12

8

C270b

Directs power to energize fog lamp relay.

A

See page 13–6 13–22

13

14 RD/BK

2

C205a

0

7 1 5 0

3

6

9

6 57

See page 13–16 13–32

5 20 BK

275 34 17

S244 15

N113 Main light switch (11654) 0) Off 1) Park 3) Fog lamps 5) Autolamp on 6) Fog lamp ilC205a lumination 14 YE 7) Head C211 13–16, 13–32

Directs power to illuminate fog lamps.

Hot in start or run F2.43 10A

C270a

2

3

P91 Central Junction Box (CJB) (14A068) 13–15, 13–31

K26 Fog lamp relay

14 RD/YE

8

86 -1

C202a

1 0 2

C202a

9

See page 85–1 S219 13

1

N442 Multifunction switch 1) High 0) Off 2) Low 85–1

5

13

C270a

57

20 BK

2 478 1

S100 2

S217

S218

14 RD/BK 1 A

See this page

C270h 18 TN/OG C1026

See page 10–7 10–21

See page 10–7 10–21 G202

C152 E43 Fog lamp, left front (15200) 151–33 C152 See page 10–2 10–16

2

C162

1

E42 Fog lamp, right front (15200) 151–33 C162 See page 10–2 10–16 G100

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

87 -1

Autolamps

Hot at all times F2.7 30A

Hot at all times F2.17 15A

12 196

10

P91 Central Junction Box (CJB) (14A068) 13–6, 13–22

C270b

14 DB/OG S214

8

C205a

A See this page

7 1 5 0 9

7

15

14 RD/YE 1399 5

N113 Main light switch (11654) 0) Off 1) Park 5) Autolamp C205a on 14 DB/WH 7) Head 13–16, 13–32

See page 13–6 13–22

5

10

9

C213

14

8

C2113b

K53 Headlamp relay

VBATT

K52 Park lamp relay

1 55–6 EATC

4 1104

15

3 217

2

7 20 LB

14 RD/YE

S244 3

1

C286

C286 See page 10–8 G300 G201

6

14 DB/OG

See page 87–2

Monitors ambient light. As light level decreases, sensor resistance increases to preset amount energizing relays, turning on headlamps and exterior lamps.

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

97–1 Daytime Running Lamps

15 1914 9 13

14 RD/BK

C2113b 18 BN

15

19 14

7

C202a

632

B

14 GY/OG C

See page 87–2

92–3 Exterior Lamps

C202a

D

with daytime running lamps 2

196

8 B72 Sunload sensor (19E663)

14

A

C213

4

20 DB/OG

Pickup

See this page

N442 Multifunction switch 14) High beam 15) Flash to pass 19) Low beam 151–5

A427 Vehicle Security Module (VSM) 1) Microprocessor 59–1

Autolamps

87 -2

See page 87–1 B 13

14 RD/BK S219 See page 85–1

4

See page 87–1

C146

without daytime running lamps

D

with daytime running lamps

1033 2

14 RD/YE C1047

97–2 Daytime Running Lamps

Diesel only

1032 13

85

14 RD/BK

87a See page 87–1

Diesel only

1

Diesel only

3

C1047

1

C1171 K370 Daytime Running Lamps (DRL) relay 1 97–2

20 WH/BK C1172 K371 Daytime Running Lamps (DRL) relay 2

13

14 RD/YE

14 RD/BK

30 13

15

87 14 RD/BK

471

20 OG/LG

86

C1172

57

20 BK

P112 Auxiliary relay box 2 97–2

C1047

C 632 7

C270b

4

F2.30 15A 1 12

97–2 Daytime Running Lamps

14 GY/OG

C270h 18 LG/BK

C270g

F2.46 10A 3 160

F2.47 10A 2

20 DB/WH S113

1

3

C1021

3

1

2

1

C1021 See page 10–2 10–16 G100

E1 Headlamp, left (13008) 1) Low beam 3) High beam 151–20

161 3

C270f

20 DG/OG C1041

3

1

2

P91 Central Junction Box (CJB) (14A068) 151–4

C1041 See page 10–4 10–16 G108

E7 Headlamp, right (13008) 1) Low beam 3) High beam 151–19

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

89 -1

Courtesy Lamps

System overview Hot at all times

P91 Central Junction Box (CJB) (14A068)

Hot at all times

F2.14 15A

F2.41 10A

K115 Battery saver relay

K333 Interior lamps relay

A30 Instrument cluster 41) Microprocessor

41

N113 Main light switch (11654)

E177 Door entry lamp, left front (13776)

E27 Engine compartment lamp E28 Glove box lamp (14413)

E31 Vanity mirror lamp, right (04100)

E30 Vanity mirror lamp, left (04100)

E178 Door entry lamp, right front (13776)

E239 Interior/map lamps assembly, rear

E51 Cargo lamp

E238 Interior/map lamps assembly, front

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

E263 Running board lamp, right rear

E262 Running board lamp, right front

E246 Rail lamp, LH side (13776)

E261 Running board lamp, left rear

E260 Running board lamp, left front

E245 Rail lamp, RH side (13776)

E174 High mounted stoplamp (13A613)

Courtesy Lamps

Hot at all times

6 785

P91 Central Junction Box (CJB) (14A068) 13–8, 13–24

Hot at all times

F2.35 10A

F2.41 10A

C270b

15

20 BK/LG

705

12

11

89 -2

C270a 20 LG/OG C220c A30 Instrument cluster 41) Microprocessor 60–7

K115 Battery saver relay

K333 Interior lamps relay

41 8

C270a

C220c

1

2

54

20 LG/YE S229

402

20 OG/LG

53

4

18 LG/YE

54 1

20 LG/YE C254 E30 Vanity mirror lamp, left (04100) 151–24

See page 89–3

C205b N113 Main light switch (11654) 8 0 0) Off 8) Interior C205b 13–16, 13–32 See page 10–7 10–21 G202

C264

18 BK/LB

C 2

11 54

A See page 89–6 J2001 89–4 Excursion

2

C907 See page 10–5 10–28

S937 20 LG/YE C254 E31 Vanity mirror lamp, right (04100) 151–24

54 1

2

C906 See page 10–5 10–28

C254 E28 Glove box lamp (14413) 151–4, 151–41

2

1

C254 See page 10–5 10–19 G201

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

89 -3

Courtesy Lamps

See page 89–2 C

54

1

85

20 LG/YE

C270a P91 Central Junction Box (CJB) (14A068) 151–4

C2075 K126 Accessory delay relay

7

54

C270f

16

C270j

18 LG/YE

54

18 LG/YE

C1159 E27 Engine compartment lamp 151–19

2

1

C314

7

Excursion

C1159 D

57

20 BK S162 See page 10–1 G100

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

See page 89–5 Excursion 89–6 Pickup

Courtesy Lamps

89 -4

Excursion See page 89–2 A 53

11

18 BK/LB

C210

S330

10 53

C311 14 BK/LB

B S344 2

C506

1

C506

57

20 BK

E177 Door entry lamp, left front (13776) 151–30

S501

See page 89–5

2

C606

1

E178 Door entry lamp, right front (13776) C606 151–30

57

20 BK

53 4 53

53

C431

4

16 BK/LB

53

18 BK/LB C432 16 BK/LB

S309

S312

2

C3085 E261 Running board lamp, left rear

2

C3084 E260 Running board lamp, left front

2

C3086 E262 Running board lamp, right front

2

C3087 E263 Running board lamp, right rear

1

C3085

1

C3084

1

C3086

1

C3087

S639

57 See page 10–9

18 BK/LB

18 BK

57

18 BK

57

18 BK

57

S311

See page 10–12

18 BK S313

57

18 BK

57

18 BK

1

C431

1

C432

G900 S401 See page 10–6 G400

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

89 -5

Courtesy Lamps

Excursion See page 89–4

See page 89–3

B

D

53

18 BK/LB

54

18 LG/YE S932

54

18 LG/YE

54

18 LG/YE

5

C314

54

18 LG/YE

54

18 LG/YE

54 53

53

18 BK/LB

2

1

53

18 BK/LB

53

C941 E246 Rail lamp, LH side (13776)

without auxiliary a/c

18 BK/LB

1 53

18 LG/YE

S933 18 BK/LB

3 18 BK/LB

1

3

C991

7

5

C919

C922

54

18 LG/YE with auxiliary a/c

2

3

3

C942 53 E245 Rail lamp, RH side (13776)

18 BK/LB

54

18 LG/YE

1 1 2

C941 3

57

20 BK

1

C942

57

20 BK

3

0

1

3 1

5

2

1

3 2

C932

57

18 BK S934

C926

1

1

0

1

5 E51 Cargo lamp 0) Off 1) On

1

3 2

C931

C932 2

2 E239 Interior/map 57 lamps assembly, rear 1) On 4 2) Off 3) Map lamp 1 4) Map lamp 2 5) Interior lamp 151–23

C926 20 BK

See page 10–14

S440

See page 10–14

See page 10–14 G901

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

C931 2

E238 Interior/map lamps assembly, front 1) On 4 2) Off 3) Map lamp 1 4) Map lamp 2 5) Interior lamp 151–23

Courtesy Lamps

89 -6

Pickup See page 89–2 A 53 11

18 BK/LG C210 S905

See page 89–3

53

20 BK/LB

53 2

D 54

C606

S906 2 20 BK/LB

54

1

3

20 BK/LB C904

E178 Door entry lamp, right front (13776)

20 LG/YE

53

53 1

20 BK/LB

C932 E239 Interior/map lamps assembly, rear

1

E177 Door entry lamp, left front (13776)

57

18 BK/LB

10

C311

E174 High mounted stoplamp (13A613) 90–5

C505

20 LG/YE

53

C606 20 BK S639

3

C904

57

20 BK S300

1

C505

See page

See page

57

20 BK

10–24

10–23

S501 G900

53

2

C932

57

20 BK S300

20 BK/LB

1

3

C931

2

C931 20 BK S300 See page 10–23 G900

S344 53

G900

with crew cab

See page 10–23 E238 Interior/map lamps assembly, front

57

See page 10–23 20 BK/LB

1

C495

2

C3084

1 53

S309 53

20 BK/LB

2

C3085

53

2 E261 Running board lamp, left rear

1

20 BK/LB S312

E260 Running board lamp, left front

G900

C494

20 BK/LB

C3087

2

C3086

E263 Running board lamp, right rear

C3084 See page

E262 Running board lamp, right front

10–20 1

C3085

1

C3087

1

C3086

See page

See page

See page

10–20

10–20

10–20 G400

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

90 -1

Turn/Stop/Hazard Lamps

System overview Hot in run F2.27 15A

Hot at all times

Hot at all times

F2.18 20A

F2.34 10A

P91 Central Junction Box (CJB) (14A068) Closed with brake pedal depressed. Allows current to flow to operate stoplamps.

K2 Indicator flasher relay (13350)

P111 Auxiliary relay box 1

N82 Brake pedal position switch (13480) Allows operator to select right or left signals or hazard.

N442 Multifunction switch (13K359)

Provides a pulsating voltage to operate turn signals or hazard lamps.

E164 Park/turn lamp, left front (13411)

7

8

A30 Instrument cluster 7) LH turn signal 8) RH turn signal

M220 Exterior rear view mirror, driver side (17682)

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

E166 Park/turn lamp, right front (13411)

M221 Exterior rear view mirror, passenger side (17683)

E243 Park/stop/turn lamp, right rear

E242 Park/stop/turn lamp, left rear

E174 High mounted stoplamp (13A613)

Turn/Stop/Hazard Lamps

P91 Central Junction Box (CJB) (14A068) 13–13, 13–29

Hot in run F2.27 15A 21

See page 90–4 E

C270a See page 13–13 13–29

30

10

18 LG/RD

85

C2047 K2 Indicator flasher relay (13350) 151–52

P111 Auxiliary relay box 1 See page 90–4 F

VREF 86 57

87 20 BK

44

90 -2

87a C2047 18 LB

385

16 WH/RD

511

16 LG

1

C202a

S202 See page 10–7 10–21

2

3

18

G202

16

10

17

9

3

16 LG/WH

A See page 90–3

N442 Multifunction switch (13K359) 16) Left turn 17) Right turn 18) Hazard 151–5

8

9

16 LG/OG

B

5

16 OG/LB

C See page 90–6

7

C202b

2

16 WH/LB

D See page 90–3

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

90 -3

Turn/Stop/Hazard Lamps

See page 90–2 A Excursion

3

D 16 LG/WH

2

16 WH/LB

S207 2

C212

3

18 LG/WH

4

C521 M220 Exterior rear view mirror, driver side (17682) 124–1

5

S222

10 3

20 LG/WH 2

14

C146

1

C212

2

18 WH/LB

4

C601

18 WH/LB

M221 Exterior rear view mirror, passenger side (17683) 124–1

92–4 Exterior Lamps

C521 See page 10–10 10–24 G900

14 5

C220a

7

4

C220c

8

A30 Instrument cluster 7) LH turn signal 8) RH turn signal 60–6

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

3

20 BN

2

C1023

14 2

20 BN 3

E164 Park/turn lamp, left front (13411) 151–20 1 57

C1023 18 BK

1 57

5 C1043

E166 Park/turn lamp, right front (13411) C1043 151–19 18 BK

S102

S180

See page 10–2 10–16

See page 10–4 10–18

G100

G108

C601 See page 10–10 10–24 G900

Excursion

Turn/Stop/Hazard Lamps

Hot at all times

Hot at all times

F2.34 10A

F2.18 20A

3

C270a

2 10

See page 13–7 13–23

5

2 810

2

1 18 RD/LG 676

C2008 Y215 Brake shift interlock (3Z719) 37–1

12

C281b A255 Four–wheel drive control module 34–4

810

16

20 RD/LG

C146

S108 4

C212

18 PK/OG

4

Pickup

automatic transmission

S201 See page 10–8 10–22

C122 M87 Speed control servo (9C735) 31–3

92

C175 A147 Powertrain Control Module (PCM) (12A650) 24–4, 25–4

2

16 LG/RD

C278

10

18 LG/RD E

See page 90–2

S240 511

18 LG

6

C134

7

C140

7

C1220

6

C408

G300

gasoline engines 810

C270b

N82 1 2 Brake pedal position switch (13480) C278 1) Brake pedal 4 depressed 511 18 LG forcibly 2) Normal position 151–4

S205 3

P91 Central Junction Box (CJB) (14A068) 13–7, 13–23

S249

3 1

90 -4

511

16 LG

511

16 LG

G

F

See page 90–5

See page 90–2

511

16 LG

5

C2142

not used

18 RD/LG C135 A7 ABS control module (2C219) 42–1

manual transmission not used

3

C2103 P5 Clutch triple function switch jumper 20–2

3

C257 N81 Clutch pedal position switch 20–2

Pickup

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

90 -5

Turn/Stop/Hazard Lamps

See page 90–4 G 511

16 LG

14

C213

511

18 LG

Excursion

10

C314

6

C922

3

C411 S442

1

C475c

1

C475b

1

C475a

2

C475c

2

C475b

2

E174 High mounted stoplamp (13A613) C475a 151–26

57

18 BK

57

18 BK

57

18 BK S443

See page 10–14 G901

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

Pickup

S339

except chassis cab

13

C1220

7

C410

89–6 Courtesy Lamps

53 2

1

20 BK/LB C904

E174 High mounted stoplamp (13A613) 151–31

3

C904 See page 10–23 G900

Turn/Stop/Hazard Lamps

90 -6

See page 90–2 B 9

C 16 LG/OG

5

16 OG/LB S211 S212 3

7

8

11

C134

C270b P91 Central Junction Box (CJB) (14A068) S105 S104

3

4

C140

3

4

C1220

all others

2

1

C408

3

16

C405

9

18 OG/LB

5

18 BN

Pickup

3

C4035

C4034 3

2

C4032

E242 Park/stop/turn lamp, left rear 1

C4035

1

18 BK See page 10–12 10–26

5

16 OG/LB

C408

18 LG/OG

5

18 LG/OG

3

C423

3

C422

with dual rear wheels

1

C1188

1

C1187

not used

K353 Trailer tow relay, left turn 95–1

K352 Trailer tow relay, right turn 95–1

P114 Auxiliary relay box 4

C4032 C4034

57

4

9

not used

E243 Park/stop/turn lamp, right rear

C4036 57

3

Exterior Lamps 92–4 92–7 18 OG/LB 14 18 BN

C4036 2

16 LG/OG

pickups without box

92–4 92–7 Exterior Lamps

14

9

18 BK S404

with dual rear wheels

G400

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

92 -1

Exterior Lamps

System overview, Pickup, with dual rear wheels Hot at all times

Hot at all times

F2.7 30A

F2.17 15A

P91 Central Junction Box (CJB) (14A068)

N113 Main light switch (11654)

E40 Side lamp, left front (13411)

E164 Park/turn lamp, left front (13411)

E32 Side lamp, right front (13411)

E277 Rear marker lamp, left

E35 License plate lamp, right

E34 License plate lamp, left

A427 Vehicle Security Module (VSM)

E16 Roof marker lamp, left

E166 Park/turn lamp, right front (13411)

E267 Roof marker lamp, center

E266 Roof marker lamp, left center

E279 Rear marker lamp, right

E278 Rear marker lamp, center

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

E17 Roof marker lamp, right

E268 Roof marker lamp, right center

E136 Side lamp 2, LH rear

E135 Side lamp 1, LH rear

E132 Side lamp 2, RH rear

E131 Side lamp 1, RH rear

E243 Park/stop/turn lamp, right rear

E242 Park/stop/turn lamp, left rear

Exterior Lamps

92 -2

System overview, all others Hot at all times

Hot at all times

F2.7 30A

F2.17 15A

P91 Central Junction Box (CJB) (14A068)

N113 Main light switch (11654)

E40 Side lamp, left front (13411)

E164 Park/turn lamp, left front (13411)

E32 Side lamp, right front (13411)

A427 Vehicle Security Module (VSM)

E16 Roof marker lamp, left

E267 Roof marker lamp, center

E166 Park/turn lamp, right front (13411)

E266 Roof marker lamp, left center

E34 License plate lamp, left

E35 License plate lamp, right

E17 Roof marker lamp, right

E268 Roof marker lamp, right center

E242 Park/stop/turn lamp, left rear

E243 Park/stop/turn lamp, right rear

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

92 -3

Exterior Lamps

Hot at all times

Hot at all times

F2.17 15A 10

195

10

See page 13–6 13–22

13–22

8

7 1 5 0

7 1 5 0 12

18 BN

A

14

18 BN

14

2

C2142

7

See page 13–16 13–32 S215

5

5 1

3 14

D

C205a

N113 Main light switch (11654) 0) Off 1) Park 5) Autolamp on 7) Head 13–16, 13–32

195

See page 87–1

18 TN/WH

9

C213

8

C2113b

18 BN

K52 Park lamp relay

not used

See page 92–8

See this page

C205a

7 1 5 0

See this page

14

C270b

12

See page 13–6 13–22 S272 See page 13–6

18 TN/WH

D

F2.7 30A

P91 Central Junction Box (CJB) (14A068) 13–6, 13–22

VBATT

C270b P91 Central Junction Box (CJB) (14A068) 13–5, 13–21

C2161 K356 Trailer tow relay, parking lamp 95–2

C270h

12

C270j

18 BN

14

18 BN

1 2 14

C2113b 18 BN

S265 B See page 92–4

C See page Excursion 92–4 Pickup, without dual rear wheels 92–5 pickups without box 92–6 Pickup, with dual rear 92–7 wheels

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

A427 Vehicle Security Module (VSM) 1) Microprocessor 59–1

Exterior Lamps

See page 92–3

See page 92–3

B

C

14

18 BN

14

18 BN

5

C311

S107 2

C1127

1

E40 Side lamp, left front (13411) 151–20 C1127

2

C1023 E164 Park/turn lamp, left front (13411) 90–3 1

57

20 BK

57

C1023 20 BK

2

C1126

1

E32 Side lamp, right front (13411) 151–19 C1126

57

20 BK

S418

1 2

1

C462

2

E35 License plate lamp, right 151–31 C462

C405

C1043

1 57

92 -4

E166 Park/turn lamp, right front (13411) C1043 90–3

See page 10–6 G400

20 BK

S102

S180

See page 10–2 10–16

See page 10–4 10–18

G100

G108

S417 1

2

2

C452 E34 License plate lamp, left 151–34 C452

C4032 E243 Park/stop/turn lamp, right rear 90–6

2

1

C4035

C4032

E242 Park/stop/turn lamp, left rear 90–6 57

18 BK

1 57

C4035 18 BK

57

18 BK

S401

S404

See page 10–6

See page 10–12 G400

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

92 -5

Exterior Lamps

Pickup, without dual rear wheels See page 92–3 C 14

18 BN

5

C311

1

C410

S417 90–6 Turn/Stop/Hazard Lamps 9

90–6 Turn/Stop/Hazard Lamps

18 LG/OG

3

2

5 C4035

2

3

57

C4035

18 BK

E243 Park/stop/turn lamp, right rear 1

57

with rear bumper 1

C431

C4032

E242 Park/stop/turn lamp, left rear 1

without rear bumper

18 OG/LB

14

C4032

18 BN

14

20 BN

C4046

18 BK

S418

1

C452

1

C462

2

E34 License plate lamp, left 151–34 C452

2

E35 License plate lamp, right 151–31 C462

20 BK

57

20 BK

57

S403 3

C431

S404 See page 10–26 G400

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

Exterior Lamps

92 -6

pickups without box See page 92–3 C 14

18 BN

5

C311

1

C408

S417 93–2 Reversing Lamps 140 1

18 BK/PK

90–6 Turn/Stop/Hazard Lamps 5

93–2 Reversing Lamps

18 OG/LB

4

140 3

to right tail lamps

C422

3

18 BK/PK

1

90–6 Turn/Stop/Hazard Lamps 9

18 LG/OG

4

C423

to left tail lamps

2

C422

2

C423

57

18 BK

57

18 BK

S404 See page 10–26 G400

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

92 -7

Exterior Lamps

Pickup, with dual rear wheels See page 92–3 C

14

18 BN

1

C408 S417 14

4

20 BN

C438

2

14

20 BN

2

C4095

C4094

20 BN

2

C4096

E136 Side lamp 2, LH rear 151–31

C4094

E135 Side lamp 1, LH rear 151–31 1

14

1

C4095

20 BN

2

C4097

1

C4096 See page 10–27

9 2 1

3

18 LG/OG

5 2

C4036

18 OG/LB

3

C4034

E242 Park/stop/turn lamp, left rear

C431

1 1

90–6 Turn/Stop/Hazard Lamps

90–6 Turn/Stop/Hazard Lamps

E132 Side lamp 2, RH rear 151–31

E131 Side lamp 1, RH rear 151–31

See page 10–27

See page 10–27

14

C4097 See page 10–27

C4036 See page 10–27

E243 Park/stop/turn lamp, right rear 1

C4034 See page 10–27 G400

without rear bumper

with rear bumper

S460 S418 C4136 E277 Rear marker lamp, left

C4137 E278 Rear marker lamp, center

C4138 E279 Rear marker lamp, right

C4046 not used

1

2 C4136

C4137

C4138

See page 10–27

See page 10–27

See page 10–27

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

C452 E34 License plate lamp, left 151–31 C452

See page 10–27

1

2

C462 E35 License plate lamp, right 151–31 C462

See page 10–27 G400

Exterior Lamps

92 -8

Pickup See page 92–3 A 14

18 BN

4

C264

3

C983

Lariat

S921 14

20 BN

14

20 BN

14

20 BN

14

20 BN

14

20 BN

14

18 BN

14

18 BN

14

18 BN

14

18 BN

14

18 BN

2

C984

2

C985

2

C986

2

C987

2

C988

3

C970

3

C971

3

C972

3

C973

3

C974

E16 Roof marker lamp, left 151–32 1

C970

E266 Roof marker lamp, left center 151–32 1

C984

C971

E267 Roof marker lamp, center 151–32 1

C985

C972

E268 Roof marker lamp, right center 151–32 1

C986

C973

Lariat

E17 Roof marker lamp, right 151–32 1

C987

C974 C988

57

18 BK

57

18 BK

57

18 BK

57

18 BK

57

18 BK

57

20 BK

57

20 BK

57

20 BK

57

20 BK

57

20 BK

Lariat

S920 See page 10–28 G201

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

93 -1

Reversing Lamps

Hot in run F2.27 15A 7

P91 Central Junction Box (CJB) (14A068) 13–13, 13–29

C270h See page 13–14 13–30

automatic transmission

9

C167 B234 Digital Transmission Range (DTR) sensor (7F293) 30–2

P R N D 2 1

With transmission in Reverse, DTR sensor allows current flow to illuminate reversing lamps.

manual transmission

11

C167

140

18 BK/PK

10 140

2

C169

140

N19 Reversing lamps switch 2 1) Open C169 2) Closed in reverse 18 BK/PK

1 1

Excursion

C192 18 BK/PK

S160 1

C270f

K357 Trailer tow relay, reversing lamp 95–2 10

C270j

140

18 BK/PK

pickups without box

10

C145

8

C264

3

C911 A222 Electrochromatic inside mirror unit (17700) 125–1

all others

A

B

See page 93–2

See page 93–2

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

P91 Central Junction Box (CJB) (14A068) 13–5, 13–21

Reversing Lamps

93 -2

See page 93–1 B 140

18 BK/PK S357

7

C311 not used

2

9

C405

S426 C487 3

1

3

C451

1

C487 57

18 BK

Excursion

57

140

20 BK/PK

Pickup 140

C461 E109 Reversing lamp, right (13411) C461 C488

C300

See page 93–1

C488

C451 E105 Reversing lamp, left (13411)

14 C421

A

20 BK/PK 140

9

C4014 A265 Parking Aid Module (PAM) (15K866) 131–2

Pickup

90–6 Turn/Stop/Hazard Lamps

18 BK S404

2

G400

57

5 4

C311

2

C408 S426 92–6 Exterior Lamps

92–6 Exterior Lamps

14

See page 10–12 10–26 10–27

18 BK/PK

7

18 OG/LB

18 BN

140 140

3

1

20 BK/PK C422

20 BK/PK

9 14

1

90–6 Turn/Stop/Hazard Lamps

3

18 LG/OG

18 BN 4

C423 2

18 BK

57

18 BK S404

See page 10–26 G400

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

95 -1

Trailer/Camper Adapter

Hot in run 86

F2.63 40A 30

87

F2.6 20A

C2110 K355 Trailer tow relay, battery charge

85

P91 Central Junction Box (CJB) (14A068)

Hot at all times

Hot at all times

1 90–6 Turn/Stop/Hazard Lamps

C270k 90–6 Turn/Stop/Hazard Lamps

See page 13–4 13–20

C2110

S103

A See page 95–2 4

49

C270k

9

16 LG/OG 1362

1

3

14 DG/OG

3

C1188

12 OG

C311

1362

5

16 OG/LB

1

C1187

K353 Trailer tow relay, left turn 2

1

14 DG/OG

57

5 20 BK S162

52

C1188

K352 Trailer tow relay, right turn 5

14 YE

64

14 DG

6

5

C140

6

5

C1220

4

9

C410

2

C1187

57

20 BK

S162

See page 10–1 10–15 G100 1

See page 10–1 10–15 G100

S433 S430 5

1

4 E259 Trailer tow connector, 7–pin 151–31 2 206

C4099 10 WH

C4099

3

4

C4098

E258 Trailer tow connector, 4–pin 1 206

C4098 12 WH S432 See page 10–6 G400

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

P114 Auxiliary relay box 4

Trailer/Camper Adapter

92–3 Exterior Lamps

93–1 Reversing Lamps

140

18 BK/PK

1

14

18 BN

5

C270f

C270b P91 Central Junction Box (CJB) (14A068) 13–5, 13–8, 13–21, 13–24

Hot at all times F2.38 20A 1

3

3

1

K357 Trailer tow relay, reversing lamp See page 95–1

2

5

K356 Trailer tow relay, parking lamp 5

Hot at all times F2.49 30A

2

A 5

C270f

57

95 -2

20 BK

7

963

15

16 BK/LG

962

C270j

16 BN/WH

6

3

1

C270e

50

12 RD

4 43

12 DB

9

C211

4

C311

206

92–3 Exterior Lamps

14 2

18 BN

90–4 Turn/Stop/Hazard Lamps

511 5

16 LG C2142

14 WH

S162 See page 10–1 10–15

8

9

S290 See page 10–5 10–19

G100 S406 10

8

C410

43

14 DB

6

C4098

E258 Trailer tow connector, 4–pin

7

6

14 DB

7

C405

S434

S431

2

43

G201

43

12 DB

3

C4099

E259 Trailer tow connector, 7–pin 151–31

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

97 -1

Daytime Running Lamps

Hot at all times

Hot in run F2.27 15A

F2.7 30A 12

C270b

7

C270h

See page 13–6 13–22

P91 Central Junction Box (CJB) (14A068) 13–6, 13–13, 13–22, 13–29

See page 13–14 13–30

S198 S124

S214 196

14 DB/OG

196

14 DB/OG

8

295

3

295

8

1419 15

1

18 LB/PK

4 15

C1170 K389 Park brake relay

87–2 Autolamps 2

C1170

175

18 BK/YE

162

20 LG/RD

C202a

1419 15

9

C202a See page 13–10 13–32

N442 Multifunction switch (13K359) 14) High beam 15) Flash to pass 19) Low beam 151–5

P112 Auxiliary relay box 2

14 RD/YE S244

7

18 LB/PK

C205a

N113 Main light switch (11654) 0 5 1 7 0) Off 1) Park 5) Autolamp 9 C205a on 15 14 RD/YE 7) Head 13–16, 13–32

6

Diesel only, Pickup

5 C

C1047

Diesel only Diesel only

D S174 See page 97–2

8

11

A30 Instrument cluster 60–3 C220c

162

20 LG/RD

C144

S219 632

14 GY/OG A

See page 97–2

1033

14 RD/YE B

See page 97–2

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

S278 1

C2015 N63 Parking brake switch (15A851)

5

C175 A147 Powertrain Control Module (PCM) (12A650) 27–12

Daytime Running Lamps

Hot at all times F2.14 15A

P91 Central Junction Box (CJB) (14A068) 13–1, 13–17

12

C270h

554 2

18 YE/BK C196 R5 Daytime run.25Ω ning lamps resistor C196 151–20

See page 97–1 B 1 1033

14 RD/YE 471

2

4

87a

87

See page 97–1 D 175

C 18 BK/YE

3

15

14 RD/YE

3

C1047

1

C1171

Diesel only P112 Auxiliary relay box 2

K370 Daytime Running Lamps (DRL) relay 1 4

2

C1171

20 OG/LB C1047

30

Diesel only

1032

85

86

20 WH/BK

C1172

C1172

K371 Daytime Running Lamps (DRL) relay 2

57

20 BK P112 Auxiliary relay box 2

14 RD/BK C1047

1

Diesel only

See page 97–1 A

See this page E 632 4

13

97 -2

See page 10–2 10–16

14 GY/OG

632

C270g

7

F2.46 10A

G100 3 160

E

2 161

C270f 1 20 DG/OG 12

3

1

See this page 3

1 161

with sealed beam headlamps 1

3

C1278 20 DG/OG C1284 C1021

C1021

G100

C270h 18 LG/BK S113

P91 Central Junction Box (CJB) (14A068) 151–4

C1281

C1285 1

3

E1 Headlamp, left (13008) 151–20 2 See page 10–2 10–16

C270b F2.30 15A

F2.47 10A

20 DB/WH

14 GY/OG

C1041 E7 Headlamp, right (13008) 151–19

2 See page 10–4 10–18

C1041

G108

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

100 -1

Power Windows

System overview Hot at all times

Hot at all times

F2.35 10A

F2.41 10A

P91 Central Junction Box (CJB) (14A068)

K115 Battery saver relay

A30 Instrument cluster 41) Microprocessor

41

P91 Central Junction Box (CJB) (14A068)

Hot at all times K126 Accessory delay relay

Excursion

F2.65 30A

F2.42 15A

Pickup, without crew cab N447 Master window adjust switch (14529) N105 Window adjust switch, passenger side M79 Power window motor, passenger side front (23394)

M80 Power window motor, driver side front (23395) Excursion, Pickup with crew cab

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

N111 Window adjust switch, left rear (14A412)

N110 Window adjust switch, right rear (14A412)

M116 Power window motor, left rear (23394)

M117 Power window motor, right rear (23394)

N635 Power vent window switch, left

M287 Power vent window motor, left

N636 Power vent window switch, right

M288 Power vent window motor, right

Power Windows

Hot at all times

6 785

P91 Central Junction Box (CJB) (14A068) 13–8, 13–24

Hot at all times

F2.35 10A

F2.41 10A

C270b

15

C270a

20 BK/LG

705

20 LG/OG

12

11

100 -2

C220c

K115 Battery saver relay

A30 Instrument cluster 41) Microprocessor 60–7

41 8 1332 14

C220b

1

C220c

1

See page 89–2 C220a

20 LB

Hot at all times 30 C2075

85

K126 Accessory delay relay 86

P91 Central Junction Box (CJB) (14A068) 151–4

C2075

87

F2.65 30A

F2.42 15A 6

C270j

6

194

16 PK

400

C270l 14 LB/BK S297

J See page 100–6

Pickup without crew cab

H

A See page 100–3 Excursion, Pickup without crew cab

See page 100–5

100–5 Pickup with crew cab

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

100 -3

Power Windows

Excursion, Pickup with crew cab See page 100–2 A 400

14 LB/BK

6

C504a

7

1

VBATT

2

6 0 5

6 0 5

3

6 0 5

6 0 5

4

6 0 5

6 0 5

6 0 5

8

6 0 5

9

7 991

8 14 TN/LB

3 313

992

1

C504a 6

5

12 WH/YE

317

14 GY/OG

314

14 WH/BK B

2

4

12 TN/LB C

2

E

C504b 2

12 YE/BK

14 YE/LB

316

D

3

319

57

320

F

C504a 4

12 RD/BK

193

G

M80 Power window motor, driver side front (23395) 151–30

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

14 YE/LG

I See page 100–4

See page 100–4

C524

C504b

14 BK

S501 See page 10–9 10–23 G900

N447 Master window adjust switch (14529) 0) Rest 1) Driver 2) Passenger 3) Left rear 4) Right rear 5) Up 6) Down 7) One–touch down 8) Lock 9) One touch down relay 151–30

Power Windows

100 -4

Excursion, Pickup with crew cab See page 100–3

C

314

B

G

12 TN/LB

320

313

F

I

12 RD/BK

12 WH/YE

193

319

E

14 YE/LG

316

D

14 YE/LB

12 YE/BK

317

14 GY/OG S328

6

1

1

5 333

2

3

1

2

6 N105 Window adjust switch, passenger side 1) Up 2) Down 151–30

2

C701

1

1

881

2

14 RD/YE

C608

2

C801

6 N110 Window adjust switch, right rear (14A412) 1) Up 2) Down 151–28

2

C801

1

1

884

1

2

14 BN/YE

3

1

5

14 BN 882

2 M79 Power window motor, passenger side front (23394) 151–30

3

1

2

5

14 YE/RD 334

1

C604

2

2 M117 Power window motor, right rear (23394) 151–28

N111 Window adjust switch, left rear (14A412) 1) Up 2) Down 151–29

2

C701

14 YE/BK 885

C803

C701

1

14 YE/LB

C703 M116 Power window motor, left rear (23394) 151–29

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

100 -5

Power Windows

Pickup without crew cab See page 100–2 A 400

14 LB/BK

6

C504a

7

1

VBATT

2

6 0 5

6 0 5

6 0 5

8

6 0 5

9

7

991

8

14 TN/LB

992

3

14 WH/BK

4

313 1

12 WH/YE 314 6

2

2

2

1

C524 M80 Power window motor, driver side front (23395) 151–30

1

2

5

334

14 RD/YE 333

2

1

See page 100–2 H 12 TN/LB

400 3

14 LB/BK C604

2

C504a

57

14 BK

N105 Window adjust switch, passenger side 1) Up 2) Down 151–30

1

C604 14 YE/RD C608 M79 Power window motor, passenger side front (23394) 151–30

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

S501 See page 10–9 10–26 G900

N447 Master window adjust switch (14529) 0) Rest 1) Driver 2) Passenger 3) Left rear 4) Right rear 5) Up 6) Down 7) One–touch down 8) Lock 9) One touch down relay 151–30

Power Windows

100 -6

Excursion See page 100–2 J 194

10 PK S302

194

18 PK

5

194

C505 N204 Door lock switch, driver side (14028) 117–2

5

18 PK

194

14 PK

C605 N205 Door lock switch, passenger side (14028) 117–2

12

C314

7

C934

S939 M287 Power vent window motor, left 151–23

71–3 Illumination 2 1158

1

19

20 LB/RD

5

4

71–3 Illumination

C947

2 1156

14 YE/LB 1159

1

M288 Power vent window motor, right 151–23

C919

3

1 14 YE/RD

14 WH/LB

5

C934

6

C946

1157 19

20 LB/RD

5

C948 14 WH/RD

13

10

C919

3

6

C956

4

N635 Power vent window switch, left

1 57

2

7

C946

20 BK 57

20 BK

57

20 BK

N636 Power vent window switch, right

1 57

2

7

C956

57

20 BK

20 BK 57

20 BK

S935 See page 10–14 G901

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

102 -1

Overhead Console

Excursion Hot in run F2.27 15A

P91 Central Junction Box (CJB) (14A068) 13–13

PCM sends fuel consumption data for computation of fuel economy and miles–to–empty.

Vehicle speed signal originates from the ABS module.

C270a

21

B203 Ambient air temperature sensor (19E702) 151–19 See page 13–13

2 3061

295 7

20 LB/OG

407

C132 20 PK/BK

1

5

C134

3

7

C264

3061 2

1

22 LB/OG

470

14–2 Module Communications Network 70

20 LB/WH

22 PK/BK

43

A147 Powertrain Control Module (PCM) (12A650) C175 27–12

71

20 OG/LG

3

C134

10

C264

71

12

10

1

4

6

2

4

8

–

19

22 OG/LG 8

22 PK/OG

679 5

29

VREF

C945 22 YE/WH C936 See page 60–4

C936 See page 10–8

22 GY/BK 9

C945 A37 Trip Computer Module (10D898)

7

6

22 LB/RD

C936

SIG RTN

3

1

C135

71–3 Illumination

VREF

676

11

See page 42–2

18 LB/PK

VBATT

A7 ABS control module (2C219) 42–2

60–4 Instrument Cluster 396

20 BK/OG

5

8

C4033

1

3

C433

G300

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

California

A31 Fuel tank unit (9H307) 24–8, 25–8

Overhead Console

102 -2

Pickup P91 Central Junction Box (CJB) (14A068) 13–29

Hot at all times F2.27 5A

1

2

676

20 PK/OG 3061

1

3

B203 Ambient air temperature sensor (19E702) C132 151–19

21

C270a

14–2 Module Communications Network

See page 13–29

20 LB/OG C1147 1

C134

1

A147 Powertrain Control Module (PCM) (12A650) 27–21

43

C175

71

20 OG/LG

3

22 LB/OG

C264

295

6

See page 42–2

C134

10 3061

11

A7 ABS control module (2C219) 42–2 C135

70

18 LB/PK

11

20 LB/WH

71

4

12 22 OG/LG

8

679 5

71–4 Illumination

C264 22 GY/BK

19 9

20 LB/RD C930 A143 Overhead console 151–24

VREF 1 S172 See page 10–22

676

3 22 PK/OG

2 676

29

22 YE/WH

14

C264 See page 60–4

18 PK/OG S201 without auxiliary fuel tank

See page 10–22 California G300

C930

5

C4033

1

C433

with auxiliary fuel tank

5 A31 Fuel tank unit (9H307) 24–8, 25–8

C4132 M286 Fuel tank selector valve 49–1

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

110 -1

Power Door Locks

System overview Hot at all times

Hot at all times

F2.19 5A

F2.50 30A

P91 Central Junction Box (CJB) (14A068)

N204 Door lock switch, driver side (14028)

with remote keyless entry

N205 Door lock switch, passenger side (14028)

without remote keyless entry

A427 Vehicle Security Module (VSM)

Excursion

M245 Liftgate lock actuator

M226 Door lock actuator, passenger side (218A42)

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

M241 Door lock actuator, left front

M65 Door lock actuator, right rear (218A42)

M64 Door lock actuator, left rear (218A43)

Power Door Locks

110 -2

with remote keyless entry Hot at all times

Hot at all times

F2.19 5A

F2.50 30A

7

3

P91 Central Junction Box (CJB) (14A068) 13–6, 13–8, 13–22, 13–24

M241 Door lock actuator, left front 1

C270e 163

1306

13

16 RD/OG

See page 13–8 13–24

20 PK/WH

1

M64 2 Door lock actuator, left rear 117 (218A43)

C525

2

117

M226 Door lock actuator, passenger side (218A42)

2 14 PK/BK

1

117

14 PK/BK

1

118

M65 Door lock actuator, right rear (218A42)

14 PK/BK

C704 118

C213

C603

2 14 PK/OG

1 118

117

14 PK/BK

C804 14 PK/OG M245 Liftgate lock actuator

14 PK/OG 2

1 S304

C457 See page 117–3 S305

3

1

VBATT

VBATT

14

7

C2113b

11

1

C2113a A427 Vehicle Security Module (VSM) 59–1 3

2 1210

1211

20 BK/WH

C2113a 20 WH/RD

S318 S329 1210

18 BK/WH

1211

3

4

7

3

4 4

See page 10–9 10–23

C505 See page 10–9 10–23

18 WH/RD

18 BK/WH

1211

3

C505

3

1210

N204 Door lock switch, driver side (14028) 3) Lock 4) Unlock 117–2

4

7

3

4 4

C605

18 WH/RD C605

3

N205 Door lock switch, passenger side (14028) 3) Lock 4) Unlock 117–2

See page 10–10 10–24 G900

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

110 -3

Power Door Locks

Hot at all times F2.50 30A 3 116

71–1 Illumination

194

P91 Central Junction Box (CJB) (14A068) 13–24

C270e 14 RD/BK

1

C213

4

C505

20 PK

5

4 0 3

1 57

2 20 BK

57

4 0 3

7 16 BK

3

119

14 PK/YE

120

14 PK/LG

8

C505

57

16 BK

See page 10–23 G900 71–1 Illumination

S289

116 194 5

8

4

4 0 3

1 57

14 RD/BK

20 PK

7 20 BK S639 See page 10–24 G900

117

14 PK/BK

2

C605

N205 Door lock 4 0 3 switch, passenger side (14028) 0) Off 3) Lock 3 C605 4) Unlock 118 14 PK/OG 151–30

A

B

See page 110–4

See page 110–4

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

N204 Door lock switch, driver side (14028) 0) Off 3) Lock 4) Unlock 151–30

Power Door Locks

See page 110–3

See page 110–3

B

A

118

117

14 PK/OG

S305

1

C603

1

C525

M226 Door lock actuator, passenger side (218A42) 151–30

2

117

C603

14 PK/BK

1

C804

M241 Door lock actuator, left front 151–30

2

117

C525

14 PK/BK

1

117

C804

14 PK/BK

14 PK/BK

Pickup with crew cab

C704

M65 Door lock actuator, right rear (218A42) 151–28

2

110 -4

M64 Door lock actuator, left rear (218A43) 151–29

2

117

C704

14 PK/BK S304

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

112 -1

Anti–Theft

Excursion Hot in start or run

Hot at all times

F2.44 15A 4

F2.34 10A

C270b

3

See page 13–15

P91 Central Junction Box (CJB) (14A068) 13–7, 13–15

C270a See page 13–7

S209

S228

1226

22 RD/YE 22

22 LB/PK

15

8

VBATT

3 1269

A30 Instrument cluster 58) Anti–theft ”on” 58 indicator C220c 60–5 22 OG/RD

2

C252

VBATT SCP –

6

9

1

165

22 TN/WH 1216

22 GY/OG 1215

1

3

4

4 915

1226

20 RD/YE

2

22 PK/LB S286

C2007

See page 14–3

A271 Passive anti– theft transceiver 151–5

VBATT

Communicates with encoded ignition key.

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

14

5

22 WH/LG

915 15

SCP +

20 PK/LB

SCP –

914

22 TN/OG

676

A102 Passive anti–theft transceiver module (15607) C252 151–2 22 PK/OG

S284 914

20 TN/OG

See page 14–3 C175 16 SCP + A147 Powertrain Control Module (PCM) (12A650) 24–8, 25–8, 27–5

PATS module instructs PCM to disable engine starting via the SCP network.

S201 See page 10–8 G300

117 -1

Remote Control Alarm and Locks

System overview Hot at all times F2.19 5A

Hot at all times F2.50 30A

P91 Central Junction Box (CJB) (14A068)

D20 Data Link Connector (DLC) (14489)

Controls remote entry system, processes radio frequency signals from the remote transmitter to unlock all doors, lock all doors or sound a panic alarm.

A427 Vehicle Security Module (VSM)

N204 Door lock switch, driver side (14028)

N205 Door lock switch, passenger side (14028)

A244 Key pad switch assembly (14A626)

Directs ground signal to VSM for arming/disarming.

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

M241 Door lock actuator, left front M226 Door lock actuator, passenger side (218A42) M64 Door lock actuator, left rear (218A43)

M245 Liftgate lock actuator M65 Door lock actuator, right rear (218A42)

Remote Control Alarm and Locks

Hot at all times F2.19 5A

117 -2

P91 Central Junction Box (CJB) (14A068) 13–6, 13–22

C270a

7

1306

66–1 Warning Devices

20 PK/WH

13

C213 759 C2113b

3

18 LG/YE

760

11

6

18 PK/LB

23

18 TN/LG

4

23

18 TN/LG

5

23

20 PK/LB

12

C2113a A427 Vehicle Security Module (VSM) 59–1

5 693

C2113c

14

20 OG

3

194 194 57

20 BK/WH

1211

18 PK 20 PK

3

71–1 Illumination

1210

S307 See page 14–4

2

71–1 Illumination

194 Pickup

194

C2113a

C2113b

1

20 DB

20 WH/RD 44–1 Horn/Cigar Lighter

18 PK Pickup

20 PK

6

14 BK S318

C251

S329

D20 Data Link Connector (DLC) (14489) 14–4

1210

18 BK/WH

3

5

3

1211 7

4

3

S300 1 See page 10–9 10–23

4 See page 10–9 10–23

C505 See page 10–9 10–23

18 WH/RD C505 N204 Door lock switch, driver 4 side (14028) 3) Lock 4) Unlock 151–30

5

1210 3

3

1

18 BK/WH

4

4 See page 10–12 10–24

1211 7

18 WH/RD C605 N205 Door lock switch, passen3 4 ger side (14028) 3) Lock C605 4) Unlock 151–30 See page 10–12 10–24 G900

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

Remote Control Alarm and Locks

Hot at all times F2.50 30A 3

117 -3

P91 Central Junction Box (CJB) (14A068) 13–8, 13–24

C270e See page 13–8 13–24 S289

116 1

Pickup

14 RD/BK C2113b

K131 Driver door unlock relay

K130 Door lock relay

VBATT

1

7

163

8

14 See page 10–9 10–23

16 RD/OG

118

1 14 PK/OG

117

C2113a 14 PK/BK S305

G900

118 1 118

1

2

C525 M241 Door lock actuator, left front 151–30

1

C525

2

C804 M65 Door lock actuator, right rear (218A42) 151–28

1

C804

2

C704 M64 Door lock actuator, left rear (218A43) 151–29

1

C704

2

16 PK/OG C603 M226 Door lock actuator, passenger side (218A42) 151–30 C603

1 118

117

14 PK/BK

117

14 PK/BK

117

Excursion

C314 C925 14 PK/OG C457 M245 Liftgate lock actuator 151–26

2

C457

2 16 PK/BK

12 PK/OG

1

117 117

A427 Vehicle Security Module (VSM) 1) Microprocessor 59–1

14 PK/BK C925

16 PK/BK 117 4

12 PK/BK C314 S304

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

117 -4

Remote Control Alarm and Locks

Excursion

6 66

4 18 LB

6

1013

124

2 18 BN

5

20 BN/LG

2

124 6

121

9 18 YE/BK

2

20 BN

78

C500

57

20 BK

3

C510

18 YE

1

20 LB/YE

1

79

See page 10–9 G900

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

123 4

20 LG/RD

3

2

5

122

3

121 7

4

A427 Vehicle Security Module (VSM) 59–2 C2113c 18 RD C510

20 YE/BK C500

3

5

6

A244 Key pad switch assembly (14A626) 2) Switch 1/2 3) Switch 3/4 4) Switch 5/6 5) Switch 7/8 6) Switch 9/0 151–30

119 -1

Climate Controlled Seats

Hot in run F2.27 15A 14

P91 Central Junction Box (CJB) (14A068) 13–8, 13–13, 13–24, 13–29

Hot at all times F2.57 30A

C270j

6 1153

See page 13–13

C270k 14 RD/BK

S315 S303

295 Pickup

8

N274 Seat heater switch, driver side 151–8

18 LB/PK Excursion

2

C3049

C327 2 See page 10–11 10–25

5

1 1020

6

4

18 DG/VT 461

18 OG

G900 8

295 C327

12

4

3

6

20 BK/LB 1061

20 BN/LB 1064

2

3

1

C364

4

N29 Seat cushion heater, left front C364 151–8

1

C3049

See page 10–11 10–25 G900

1060

1066

7

18 LB/PK

2

1

6

See page 10–11 10–25 C340

1020

18 DG/VT

C320

10

7 16 YE/LB

Pickup

Excursion

8

1067

1

N275 Seat heater switch, passenger side 151–7

C359

16 VT/LB See page 10–11 10–25

C359 A224 Heated seat module, driver side front 151–8

1

2

12

5

1 57

BK

461

See page 10–11 10–25

2

3 20 BK/LB 1061 3

G900

6 1064 20 BN/LB 1

G900 4

16 GY/LB 2

C365 N31 Seat back heater, left front 151–8

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

C321 See page 10–11 10–25

18 OG

G900 10

8

4 1060

4

1066 1

C329

7 16 YE/LB 1067

A223 Heated seat module, passenger C329 side front 151–7 16 VT/LB

C334 N30 Seat cushion heater, right C334 front 151–7 16 GY/LB 2

C335 N32 Seat back heater, right front 151–7

120 -1

Power Seats

without memory Hot at all times F2.60 30A

Controls the direction of current flow to operate the bi-directional motor in a clockwise or counter clockwise direction which moves the seat to the desired position.

9 0 8

8

57

Pickup, without heated seats

9 0 8

1

5

14 BK

990

14 YE/WH 979

S301

4

1

11 0 10

6

14 RD/WH

981

11 0 10

7

14 YE/LG

5

980

1

566

14 DG

1

C3007

4

C360

3

14 RD/LG

6

4

The seat motor assembly contains 3 bi-directional motors (front height motor, FWD/RWD motor and rear height motor) that drive the seat up, down, forward or rearward based on the position of the power seat control switch.

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

C270l

12 0 13

982

14 RD/LB

2

N216 Seat adjust switch, driver side front (14A701) 12 0 13 0) Rest 8) Seat forward 9) Seat rearward C360 2 10) Front height up 11) Front height down 12) Rear height up 983 14 YE/LB 13) Rear height down 151–8 3

S332 See page 10–9 10–25 G300

5

5

P91 Central Junction Box (CJB) (14A068) 13–8, 13–24

C357 M214 Power seat motor assembly, left 1) Seat forward/rearward 4) Seat up/down front 5) Seat up/down rear 151–8

Power Seats

P91 Central Junction Box (CJB) (14A068) 13–3, 13–19

Hot at all times F2.62 30A 4 Controls the direction of current flow to operate the bi-directional motor in a clockwise or counter clockwise direction which moves the seat to the desired position.

9 0 8

8

57 with heated seats

9 0 8

7

6

14 BK

986

14 YE/WH 987

S335

4

1

See page 10–11 10–25

1

11 0 10

3

14 RD/WH

988

51

11 0 10

2

14 YE/LG

5

989

6

985

4

C330

14 RD/LB

2

4

N217 Seat adjust switch, passenger side front 12 0 13 0) Rest 8) Seat forward 9) Seat rearward C330 1 10) Front height up 11) Front height down 12) Rear height up 984 14 YE/LB 13) Rear height down 151–7 3

5

G900

14 BK/WH

C340

5

14 RD/LG

C270l

3

12 0 13

120 -2

C3015 M215 Power seat motor assembly, right 1) Seat forward/rearward 4) Seat up/down front 5) Seat up/down rear 151–7

The seat motor assembly contains 3 bi-directional motors (front height motor, FWD/RWD motor and rear height motor) that drive the seat up, down, forward or rearward based on the position of the power seat control switch.

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

123 -1

Memory Seats

System overview Hot at all times

Hot at all times

F2.60 30A

P91 Central Junction Box (CJB) F2.13 (14A068) 10A

Hot at all times

F2.15 20A

Allows driver to set and recall up to three memory settings. Memory set and memory mirror functions will only operate when it receives a ground signal from starting system indicating that park/neutral position switch is in park or neutral position.

Controls the direction of current flow to operate the bi-directional motors in a clockwise or counter clockwise direction which moves the seat to the desired position.

N216 Seat adjust switch, driver side front (14A701)

N440 Memory set switch (14776)

A207 Driver seat module (14C718)

1

4

5

M214 Power seat motor assembly, left 1) Seat forward/rearward 4) Seat up/down front 5) Seat up/down rear

The seat motor assembly contains 3 bi-directional motors (front height motor, FWD/RWD motor and rear height motor) that drive the seat up, down, forward or rearward based on the position of the power seat control switch.

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

B223 Driver memory seat front height sensor

B222 Driver memory seat horizontal sensor

B224 Driver memory seat rear height sensor

Memory Seats

Hot at all times

Hot at all times

F2.60 30A 5

C270l

P91 Central Junction Box (CJB) (14A068) 13–6, 13–8

Hot at all times

F2.15 20A

F2.13 10A

1

3

123 -2

C270j See page 13–6 S316

566

9

1

14 DG

109

20 VT/WH

C327

C341b

VBATT

956

11 0 10

1

C341c

11 0 10

1

5

1464

2..220 YE .21463

16

5

13 0 12

3

20 RD/YE

20 OG/LG

1

C327

4

C360

13 0 12

2

1467

20 GY/YE 1468

3

4

9 0 8

6

20 GY/LB

1466

9 0 8

15 0 14

7

20 GY/OG

15

1465

14

20 GY/WH

C341a A207 Driver seat module (14C718) 151–8

VBATT

2

C341b See page 10–11 G900

6

N216 Seat adjust switch, 15 0 14 driver side front (14A701) 0) Rest 8) Seat forward 9) Seat rearward 10) Front height up 11) Front height 8 C360 down 12) Rear height up 13) Rear height down 676 20 PK/OG 14) Entire seat up 15) Entire seat down 151–8 7 C327

See page 10–8

C341c See page 10–8 G300

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

123 -3

Memory Seats

See page 123–4 A 443 2

1

2

267

2

6

20 BN/LG

268

5

1

7

20 BK/OG 270

20 BN/OG 272

20 WH/OG 676

20 LG/RD

442

C 20 LG/OG

444

20 LG/BK

C383

3

1

447

20 OG/RD 446

N440 Memory set switch (14776) 1) Set 1 2) Set 2 3) Set

3

B

B223 Driver memory seat front height sensor 2 C383 151–8

C372

22 OG/WH 3

1

447

22 OG/RD 446

B222 Driver memory seat horizontal sensor 2 C372 151–8

C373

22 OG/WH

C503

3

1

447

22 OG/RD 446

S325 See page 10–8

446

22 OG/WH

447

6

5

20 OG/RD C315

G300 S338 447

22 OG/RD 447

20 LG/RD

S337 446

20 OG/WH 446

127–2 Adjustable Pedal 4

3

5

10

C341c

13 –

Windstar ’02

22 OG/WH S326

20 PK/OG

S314

B224 Driver memory seat rear height sensor C373 151–8

127–2 Adjustable Pedal 19

SIG RTN

20 OG/RD

C341a A207 Driver seat module (14C718) 151–8

Memory Seats

14–4 Module Communications Network

127–2 Adjustable Pedal

1490

12

18 LB/DG

1489

10

18 LB/BK

C341a

1493

20 PK/BK

1492

8

20 LB/RD

1491

9

20 LB/YE

7

693

2

20 OG

C341c

123 -4

See page 123–3 A 443

B 20 LG/RD

442

C 20 LG/OG

444

20 LG/BK

1

2

3

C315

6

5

17

C341a A207 Driver seat module (14C718) 151–8

1 1469

24 16 RD/LB

6

1470 5

4

11 16 YE/LB

1471

22 16 RD/WH

4

1472 1

1

9 22 YE/WH

1474

23 16 RD/LG

2

1473 3

5

C341a 16 YE/LG C357 M214 Power seat motor assembly, left 1) Seat forward/rearward 4) Seat up/ down front 5) Seat up/ down rear 151–8

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

124 -1

Power Mirrors

Excursion Hot at all times F2.13 10A 3

P91 Central Junction Box (CJB) (14A068) 13–6

C270j See page 13–6 S316

956 1

2 0 1

90–3 Turn/Stop/Hazard Lamps

3

18 LG/WH

56–1 Rear Window Defrost

59

6

7

4

542

20 YE 541

20 DB 540

20 OG/LG C527

2 0 1

8 0 7

Directs current to power mirror motors, and controls mirror movement.

3 0 4

N409 Exterior rear view mirror switch (17B676) 0) Rest 1) Up 2) Down 3) Left 4) Right 7) Right mirror select 8) Left mirror select 151–30

3 0 4

8 0 7

8 20 RD

544

20 VT

543

S261

16 DG/VT

5

3 20 DG

C527 See page 10–9 G900

56–1 Rear Window Defrost 59

4

6

2

3

1

C521

2

3

1

16 DG/VT

6

M220 Exterior rear view mirror, driver side (17682) 151–30 5

C521 See page 10–12

Reversing current in two bi-directional motors enables mirror to move both horizontally (left and right) and vertically (up and down).

2

18 WH/LB

4

C601 M221 Exterior rear view mirror, passenger side (17683) 151–30

5

C601 See page 10–12 G900

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

90–3 Turn/Stop/Hazard Lamps

Power Mirrors

124 -2

Pickup Hot at all times F2.13 10A 3

956

1

2 0 1

6 542

7 20 YE

541

C270j Directs current to power mirror motors, and controls mirror movement.

20 OG/LG

C527

2 0 1

8 0 7

P91 Central Junction Box (CJB) (14A068) 13–22

3 0 4

3 0 4

8 0 7

4 20 DB

540

1

3

N409 Exterior rear view mirror switch (17B676) 0) Rest 1) Up 2) Down 3) Left 4) Right 7) Right mirror select 8) Left mirror select 8

20 RD

C521

544

3 20 VT

3

543 1

M220 Exterior rear view mirror, driver side (17682)

20 DG C601

C521

2

C601

542

20 YE

542

20 YE S261

C527

57

20 BK

S501

M221 Exterior rear view mirror, passenger side (17683)

2

5

See page 10–23 G900

Reversing current in two bi-directional motors enables mirror to move both horizontally (left and right) and vertically (up and down).

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

125 -1

Electronic Day/Night Mirror

Hot in run F2.27 10A

7

C270h

21

See page 13–14 9 When in Reverse, the electrochromatic inside mirror unit returns to or remains in the day position.

140 10

C270b See page 13–13

C167

P R N D 2 1 11

P91 Central Junction Box (CJB) (14A068) 13–13

C167

S942

B234 Digital Transmission Range (DTR) sensor (7F293) 30–2

18 BK/PK C192 295

See page 93–1

18 LB/PK

S160 10

C145

8

C264

Contains photocell amplifier that changes the mirror face from highly reflective (the normal state) to slightly reflective (the non-glare position).

1

VPWR

VBATT

2

C911

57

20 BK S936 See page 10–5 G201

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

C911

3

A222 Electrochromatic inside mirror unit (17700) 151–24

127 -1

Adjustable Pedal

without memory P91 Central Junction Box (CJB) (14A068) 13–1, 13–17

Hot at all times F2.1 5A 3

1567

C270d

71–2 Illumination

18 RD/LB 19 5

2

20 LB/RD C2089

1

0

7

1

1490

18 LB/OG 1489

2

1

6 18 LB/BK

57

3 18 BK

57

18 BK S257

C2003 M236 Adjustable pedal motor (2C429)

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

See page 10–5 10–19 G201

4

C2089

57

20 BK

N449 Adjustable pedal switch 0) Forward 1) Rearward 151–3

S217 See page 10–7 10–21 G202

Adjustable Pedal

127 -2

with memory VPWR – 12 1490

A207 Driver seat module (14C718) 151–8

VREF

10 18 LB/DG 1489

19

SIG RTN

C341a See page 123–3

18 LB/BK

7

1491

C341c

13

20 LB/YE

3

12

5

9

5

6

C210

C327

5

C212

1

447

20 OG/WH

11

8

9

1493

20 PK/BK 1492

12

4

C341c

S338

S337 446

C341a See page 123–3

3

2

C210

20 OG/RD

5

C327

6

C212

3

C2159

1493

18 PK/BK

20 LB/RD

C210

1492

18 LB/RD 71–2 Illumination

M236 Adjustable pedal motor (2C429) 151–3

19 1

7

Driver may adjust brake and accelerator pedals for a more comfortable driving position and may store/recall up to three memory positions.

5

C2089

4

N449 Adjustable pedal switch 0) Forward 1) Rearward C2089 151–3

1

0

2 676

18 BK/LB

20 LB/RD

57

20 BK

S201

S217

See page 10–8

See page 10–7 10–21

G300

G202

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

130 -1

Radio

System overview Hot at all times K126 Accessory delay relay

Hot at all times

Hot in start F2.16 15A

F2.32 5A

Hot at all times F2.11 20A

P91 Central Junction Box (CJB) (14A068)

F2.42 15A

CDX6 models (w/in–dash CD changer) receive vehicle speed information from ABS module.

P87 Rear Integrated Control Panel (RICP) (19980) Y271 Speaker, right middle

Y269 Speaker, left middle

A7 ABS control module (2C219)

Y17 Speaker, left rear (18808)

Y19 Speaker, right rear (18808)

A11 Radio (18806)

Y18 Speaker, right front (18808)

Y28 Speaker, left front (18808)

P140 Air bag sliding contact (14A664) N433 Steering wheel radio switch

Excursion, Super Duty Series F–250, F–350, F–450, F–550 ’02

Radio

Hot at all times 30

85

Hot in start

C2075 K126 Accessory delay relay

87

86

Hot at all times

F2.32 5A

P91 Central Junction Box (CJB) (14A068) 13–1, 13–6, 13–11, 13–17, 13–27

Hot at all times

F2.11 20A

130 -2

F2.16 15A

C2075

F2.42 15A 23 194

2 with CD changer

18 PK

with Rear Seat Entertainment (RSE) system

S295 1564

11

20 RD/BK

5 797

C270d

24

C270a

16 LG/VT

829

18 WH/VT

A7 ABS control module (2C219) C135 42–2 See page 42–2

20 RD

1000

C270a

1

C214

829

20 WH/VT

71–2 71–4 Illumination

71–2 Illumination

S253 132–3 Rear Seat Entertainment (RSE)

679

20 GY/BK 19

10

C290a

9

C290b

1

VPWR

2 57

19

20 LB/RD

20 BK

3

9

VBATT

VBATT

11

16

694

18 BK/LG

S290 See page 10–5 10–19 G201

694

C290a

C290a 16 BK/LG S285

15 A11 Radio (18806) 151–3

9

20 LB/RD C349 P87 Rear Integrated Control Panel (RICP) (19980)

VBATT

14 694

20 BK/LG

2

See page 10–6 10–20

C214

10

C349

57

20 BK S324

See page 10–6

See page 10–7

G200

G202

Excursion

Excursion, Super Duty Series F–250, F–350, F–450, F–550 ’02

130 -3

Radio

Excursion, base audio A11 Radio (18806) 151–3 8

7 805

811 12

15 18 WH/LG

18 DG/OG 8

14 804

813 C213

13 18 OG/LG

18 LB/WH

2

827 801

1

12

C210

6 18 TN/WH

825

18 TN/YE

8

5

803 6

C290a 18 TN/OG

18 BN/PK

11

10

C211

S292

1

1

C523

C396 Y19 Speaker, right rear (18808)

Y28 Speaker, left front (18808) 2 1

C523

1

S293 2

C612

803 1

1

2

C712

C395

Y269 Speaker, left middle 2 801

C712 18 TN/YE

801

18 TN/YE S294

C813 18 BN/PK

803

18 BN/PK S291

C395 Y17 Speaker, left rear (18808)

Excursion, Super Duty Series F–250, F–350, F–450, F–550 ’02

C396

Y271 Speaker, right middle

C612 Y18 Speaker, right front (18808)

2

2

C813

Radio

130 -4

Excursion, Audiophile sound system

13

4 2 827 20 GY/LB 801 20 TN/YE 9 5

800

18 GY/LB

3 800

827

7 802

20 TN/WH

10 18 TN/WH

6

802

C211

6 20 803 OG/RD 11

8 20 BN/PK 825 12

20 TN/LG

825

18 TN/LG

18 OG/RD

10

16 1068 3

1

1

C395 803

Y17 Speaker, left rear (18808) C712

2

801 801

C395

1

C813

S244

2

C813

2 Y271 Speaker, right middle

S245 S246

C396

18 TN/YE

C712

803

18 TN/YE

803

18 BN/PK 132–2 Rear Seat Entertainment (RSE)

18 BN/PK S291

11

C211

C211 S282

S283 12

with DVD player

Y19 Speaker, right rear (18808)

S294 8

C214

C396

18 BN/PK

Y269 Speaker, left middle 2

C349 20 LB/PK

S292

18 TN/YE

1

13 832 20 TN 12

C211

S293 801

12 20 LG/BK 833 13

P87 Rear Integrated Control Panel (RICP) (19980)

13

5

6

5

C290a

7

6

C290b A11 Radio (18806) 151–3

8

7 805

811 12

15 18 WH/LG

18 DG/OG

813

8

C213

1

C612

14 804

2

C290a

18 LB/WH

48

1

C210

1

C523

Y18 Speaker, right front (18808) 2

C612

Y28 Speaker, left front (18808) 2

16

17

18

19

20

C290b

18 OG/LG 20

690

20 GY

799

20 OG/BK

856

20 VT

798

20 LG/RD

with DVD player

132–2 Rear Seat Entertainment (RSE)

C523

Excursion, Super Duty Series F–250, F–350, F–450, F–550 ’02

130 -5

Radio

Pickup A11 Radio (18806) 151–3 8

7 805

811 12

15 18 WH/LG

18 DG/OG 8

14 804

813 C213

13 18 OG/LG

18 LB/WH

2

800 801

1

C210

12

8

6 18 GY/LB

5 802

18 TN/YE

803 6

11

C290a 18 OG/RD

18 BN/PK 10

C211

C802 1

1

C523

C396

Y28 Speaker, left front (18808) 2 1

Y19 Speaker, right rear (18808)

C523

C612

C702 1

C612

Y17 Speaker, left rear (18808) 2

C395 C702

Excursion, Super Duty Series F–250, F–350, F–450, F–550 ’02

with crew cab, with super cab

C395

Y18 Speaker, right front (18808) 2

with crew cab, with super cab

with crew cab, with super cab

2

C396 C802

with crew cab, with super cab

Radio

130 -6

A11 Radio (18806) 151–3 14

71–2 Illumination

595 2

C290b 20 LB/RD C218a

P140 Air bag sliding contact (14A664) C260

See page 71–2

73.2Ω

133Ω

237Ω

N433 Steering wheel radio switch

453Ω 3.92kΩ

See page 55–5 See page 31–4 C260 P140 Air bag sliding contact (14A664) 6 Diesel

359 13

91 –

C218a gasoline engines

20 GY/RD C145 See page 27–7 C175 SIG A147 RTN Powertrain Control Module (PCM) (12A650)

848 30

6 –

20 DG/OG C1010

C122 SIG M87 Speed control RTN servo (9C735) 31–3

Excursion, Super Duty Series F–250, F–350, F–450, F–550 ’02

130 -7

Radio

Excursion, Audiophile sound system, with video cassette player

3 800 13

4 2 827 20 GY/LB 801 20 TN/YE 9 5 827

7 802

20 TN/WH

10

6 20 803 OG/RD 11

8 20 BN/PK 825 12

20 TN/LG

825

18 TN/LG

18 TN/WH

6

C211

10

16 1068

801

803

Y17 Speaker, left rear (18808) C712

2

801 801

C395

1

C813

2

C813

2 Y271 Speaker, right middle

7

6

C396

18 TN/YE

C712

803

18 TN/YE

803

18 BN/PK

18 BN/PK S291

11

C211

C211 S282

S283 12

5

Y19 Speaker, right rear (18808)

S294 8

C214

C396

18 BN/PK

Y269 Speaker, left middle 2

C3077b 20 LB/PK

S292 1

C395

18 TN/YE

1

12 832 20 TN 16

C211

S293 1

3

13 20 LG/BK 833 15

A267 Rear Seat Entertainment (RSE) module 132–7

13

5

6

C290a

C290b A11 Radio (18806) 151–3

8

7 805

811 12

15 18 WH/LG

18 DG/OG

813

8

C213

1

C612

14 804

2

C290a

18 LB/WH

48

1

C210

1

C523

Y18 Speaker, right front (18808) 2

C612

Y28 Speaker, left front (18808) 2

16

17

18

19

20

C290b

18 OG/LG

C523

Excursion, Super Duty Series F–250, F–350, F–450, F–550 ’02

20

690

20 GY

799

20 OG/BK

132–7 Rear Seat Entertainment (RSE)

856

20 VT

798

20 LG/RD

131 -1

Parking Aid

System overview Sensors can detect objects approximately 1.8m (5.9ft) to the rear of the vehicle.

Hot in run F2.27 15A

P91 Central Junction Box (CJB) (14A068)

B254 Parking aid sensor, outer left (15K859)

B252 Parking aid sensor, inner left (15K859)

Sensors emit an ultrasonic field in a semicircular area around the rear of the vehicle.

B253 Parking aid sensor, inner right (15K859)

B255 Parking aid sensor, outer right (15K859)

A265 Parking Aid Module (PAM) (15K866)

The system can be disabled by pressing the parking aid switch on the center console.

N470 Parking aid disable switch (15A860)

Y234 Parking aid speaker

Generates a 750Hz variable warning tone which increases in rate as objects get closer. Tone becomes continuous when object gets within 25cm.

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

Parking Aid

131 -2

Excursion Hot in run F2.27 15A

P91 Central Junction Box (CJB) (14A068) 13–13

C270j

14

– See page 13–13

2

3

B254 Parking aid sensor, outer left (15K859)

SIG RTN

–

VPWR 1

C4009

2

S320 – 2 295

1440

18 LB/PK 1441

20 WH/LG

20 DG/YE 1439

1442 20 BN/PK

1

C4012

B252 Parking aid senSIG sor, inner left RTN VPWR (15K859)

3

1

20 DG/WH 1440

3

B253 Parking aid senSIG sor, inner right RTN VPWR (15K859)

1439

–

C4010

2 1440

20 BN/PK 1443

20 DG/YE

20 WH/LB

20 DG/YE 1439

1444 20 BN/PK

B255 Parking aid senSIG sor, outer right RTN VPWR (15K859) 1

3

1439

20 DB/YE 1440

C4011 20 BN/PK

20 DG/YE S450 S451

3

1 VBATT

2

4

6

5

1

C406

13

8

11

6

7

14

C405

13

15

16

10

7

14

C421

11

10

16

23

15

24

–

SIG RTN 3

C4014

57

20 BK

93–2 Reversing Lamps

140

9

20 BK/PK

C4014 A265 Parking Aid Module (PAM) (15K866)

without auxiliary a/c

S323 See page 10–13 G403

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

131 -3

Parking Aid

Pickup Hot in run F2.27 15A

P91 Central Junction Box (CJB) (14A068) 13–29

C270j

14

– See page 13–29

2

3

B254 Parking aid sensor, outer left VPWR (15K859)

SIG RTN 1

–

C4009

2

S322 – 2 1440 295

18 LB/PK

1441

20 WH/LG

20 DG/YE 1439

1442 20 BN/PK

1

C4012

B252 Parking aid senSIG sor, inner left RTN VPWR (15K859)

3

1

20 DG/WH 1440

3

SIG RTN VPWR

B253 Parking aid sensor, inner right (15K859)

1439

–

C4010

2 1440

20 BN/PK 1443

20 DG/YE

20 WH/LB

20 DG/YE 1439

1444 20 BN/PK

SIG RTN VPWR

3

1

20 DB/YE 1440

1439

B255 Parking aid sensor, outer right (15K859)

C4011 20 BN/PK

20 DG/YE S450 S451

1 VBATT

3

2

4

6

5

1

C406

1

5

3

6

2

4

C3047

1

2

11

9

12

8

C300

11

10

16

23

15

24

–

SIG RTN

3

C4014

57

20 BK

6

C300 See page 10–24 G900

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

93–2 Reversing Lamps

140 9

20 BK/PK C4014 A265 Parking Aid Module (PAM) (15K866) 151–25

Parking Aid

5 70

20 LB/WH

14–2 Module Communications Network

7

19

1435

20 DG/VT 1436

17

C4014

1438

20 DG

131 -4

A265 Parking Aid Module (PAM) (15K866) 151–24

20 VT/OG

11

8

C339

4

10

C300

14

10

C210

1

C4015 Y234 Parking aid speaker

2

C4015

Pickup

71–2 Illumination 1437 1435

18 DG/VT 1436

2

6

19

1 676

20 PK/OG

20 BK/PK

18 VT/OG

8

20 DB/OG C2035 N470 Parking aid disable switch (15A860) 151–2

4

C2035

57

20 BK

S201

S290

See page 10–8 10–22 G300

See page 10–5 10–19 G201

14 –

C4014 SIG RTN

A265 Parking Aid Module (PAM) (15K866) 151–25

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

132 -1

Rear Seat Entertainment (RSE)

Excursion, with video cassette player, System overview P91 Central Junction Box (CJB) (14A068)

Hot at all times K126 Accessory delay relay

Hot at all times

F2.42 15A

F2.16 15A

A11 Radio (18806)

A269 Video display

A267 Rear Seat Entertainment (RSE) module

Y269 Speaker, left middle

Y17 Speaker, left rear (18808)

Y271 Speaker, right middle

Y19 Speaker, right rear (18808)

A270 Video cassette player

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

Rear Seat Entertainment (RSE)

132 -2

Excursion, with DVD player Hot at all times F2.16 15A 5

P91 Central Junction Box (CJB) (14A068) 13–6

C270j See page 13–6

4 829 1

C313 18 WH/VT C949 A433 DVD player

VBATT

10 694 6

12 20 BK/LG

799

6 20 OG/BK 690

11 20 GY

798

5 20 LG/RD 856

G200

832

8 20 LB/PK

833

2 20 TN

1068

C949 20 LG/BK

Shield

C313 See page 10–6

7 20 VT

48 8

20

48

20

16

12

11

15

13

14

5

C313

14

9

13

C212

Shield

48

20

4 48

18

12

7

8

11

Shield

16

18

17

20

19

6

S246

S245

S244

See page 130–4

See page 130–4

See page 130–4

7

5

C290b A11 Radio (18806) 130–4

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

132 -3

Rear Seat Entertainment (RSE)

Excursion, with video cassette player P91 Central Junction Box (CJB) (14A068) 13–4

Hot at all times 30

87

85

C2075 K126 Accessory delay relay

86

C2075

Hot at all times F2.16 15A

F2.42 15A

11

1563 11

1

C270j

23

C270j

24

C270a

See page 71–1 S302

194

18 PK

829

18 WH/VT

694

1564

20 RD

13

C275

C960

10 A269 Video display

C960

7

C290a A11 Radio (18806) 130–2

VPWR

11

16

C290a

694

C214

7

C3178

T12 Power choke 1

1.0 mH

T13 Power choke 2

12

C3177

12

C3178

1564

20 RD

829

20 WH/VT

71–2 Illumination

19

20 LB/RD

9

C3077b

20 BK/LG C313

694

18 BK/LG 694

16 BK/LG

C3076

VPWR

18 BK/LG 13

10

C3177 1.0 mH

1 15

1

C313

VPWR

2

S295

20 LG

15 A270 Video cassette player

C3076

A267 Rear Seat Entertainment (RSE) module

VPWR

11

16

16

C3077b

C212 694

20 BK/LG

694

20 BK/LG 694

S285 See page 10–6

20 BK/LG

S350 See page 10–10 G200

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

20 BK/LG 694

Rear Seat Entertainment (RSE)

132 -4

Excursion, with video cassette player A269 Video display

11 48 S946

20

20 DB

9 1540

20 DG

S947 48 S919

48

S917 48 6

10 1541

18

1541 8

4 1808

20 BK

3 1807

C960 20 WH

S945 48 S918

20 DB

1808 16

4 1540

20 BK 12

20 DG

1807

C313 20 WH

S367 S365 48 S243

48

S364 48 S262

S256 48

18

9

1541

20 DB

3

1808 4

20 BK

13

14

C212

8

C275

9

C3077a A267 Rear Seat Entertainment (RSE) module

S269 S273 48 S274

48

S251 48 S277

S270 48

20

12

1541

20 DB

6

1808 5

20 BK

7

S336 S347 48 S340

48

S348 48 S353

S351 See page 10–10 G200

1541 12

20 DB

1808 5

C3076 A270 Video cassette player

19

20 BK

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

132 -5

Rear Seat Entertainment (RSE)

Excursion, with video cassette player A269 Video display

8

7

1402

20 RD/WH

6

891

20 RD/BK

S944 48 S915

5

76

20 LG/WH

C960

99

20 LG/BK

S943 48 S916

1402

20 RD/WH

13

76 14

20 LG/WH

5

S363 48 S263

10

C313

11

C212

11

C275

S362 48 S264

1402

20 RD/WH

8

76 12

20 LG/WH

7

S281 48 S287

S276 48 S280

1402

20 RD/WH

15

76 16

1402

20 LG/WH

10

18 RD/WH A

B See page 132–6

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

C

D See page 132–6

Rear Seat Entertainment (RSE)

132 -6

Excursion, with video cassette player A270 Video cassette player

See page 132–5 B 7 891

20 RD/BK

891

14

4

16

8

15

20 RD/BK

76

6

C3076

20 LG/WH

See page 132–5

See page 132–5

See page 132–5

D

C

A 1402

18 RD/WH

1402

20 RD/WH

1802

20 DG

47

20 LB/WH 48

20

99

20 LG/BK

99

20 LG/BK

76

20 LG/WH S331

S360 S361

S366

S351 S342 See page 10–10

S341

S345

G200 S352

1402

8

20 RD/WH

18

10

6

7

76

20 LG/WH

17

C3077a A267 Rear Seat Entertainment (RSE) module

10

C3077b

57 9

20 BK C275

16

20

48

C3077a

48 S351

See page 10–7

See page 10–6

G201

G200

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

132 -7

Rear Seat Entertainment (RSE)

Excursion, with video cassette player A11 Radio (18806) 130–7 6

803

13

5

801

18 TN/YE

18 BN/PK

802

12

C290a

800

20 GY/LB

18 OG/RD

6

7 833

832

20 LB/PK

5

17

18

20 TN

1562

1068

20 LG/BK 1561

20 OG

19 20 YE

20 1560

1559

16 20 WH 48

20 RD

20 S266

S283

S267

S282

11

C290b

5

10

13

16

15

3

C214

2

1

4

3

48

20

5

C275 S359

803

801

20 TN/YE

20 BN/PK

802

S358

20 OG/RD 48

6

8

4

7

3

11

12

13

16

C3077b

13

14

2 827 9

20 TN/WH

8 825 12

C3077b 20 TN/LG C214

827

18 TN/WH

825

18 TN/LG

10

C211

1

C813

6

11

12

S293 1

1

C712

2 801

C712 18 TN/YE

Y17 Speaker, left rear (18808) 2 801

C395 18 TN/YE

1

C396

Y271 Speaker, right middle 2 803

C813 18 BN/PK

Y19 Speaker, right rear (18808) 2 803

C396 18 BN/PK

S294 S291

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

C3077a A267 Rear Seat Entertainment (RSE) module

S292

C395

Y269 Speaker, left middle

15

20

E2oen08F

149-1

Component Testing

Introduction Component testing procedures are provided to determine whether a component is good or bad. Testing information for each component includes a schematic, a view of the terminal locations and step–by–step test procedures. Terminal locations are identified by numbers or letters that may be on the component or next to it.

Terminals C1

C1 with mark

without mark

7 1

g a

h

b c d e i

f 6

j 10 F10025

F10025

The component connector MUST BE REMOVED before testing. To test a single circuit within the component, select that circuit under the column ”Circuit to test”. If you wish to test the complete component, perform all tests. Connect the tester to the terminals shown in the second column and operate the component as shown in the third column.

Excursion, Super Duty Series, F-250, F-350, F-450, F-550 ’02

init mrr

date 2/15/01

cx E2oen08G

Component Testing

149-2

Headlamp switch, Exterior lamps Schematic

Terminals 6

2

9

7

11

C205a

C205a N113 Main light switch

7 1

0

(11654)

5

6

0

7

3

5

8

12

1

0) 1) 3) 5) 6)

0 5

7)

C205a

Off Park Fog lamps Autolamp on Fog lamp illumination Head

1

6

7

12

F12101

Component testing procedure Circuit to test

Connect self–powered test light or ohmmeter to terminals

Move switch to these positions

A good switch will indicate

Headlamp

9 and 8

Off

Open circuit

Head

Closed circuit

Park

Open circuit

Autolamps Off

Open circuit Open circuit

Head

Closed circuit

Park

Closed circuit

Park lamps

Autolamps

Fog lamps

11 and 12

7 and 8

2 and 5

Autolamps

Open circuit

Off

Open circuit

Head

Open circuit

Park

Open circuit

Autolamps On Off

Closed circuit Closed circuit Open circuit

Excursion, Super Duty Series, F-250, F-350, F-450, F-550 ’02

E2oen08H

149-3

Component Testing

Headlamp switch, Interior lamps Schematic

Terminals C205b 2

C205b N113 Main light switch (11654)

17 4 6

1

4

8

0

0) 4) 8) 17)

Off Illumination Interior Microprocessor

1

6

C205b F06209

Component testing procedure Circuit to test

Connect self–powered test light or ohmmeter to terminals

Move switch to these positions

A good switch will indicate

Interior lamp

2 and 4

On

Open circuit

Off

Closed circuit

Component testing procedure (voltage applied) Disconnect the ohmmeter; connect pin 6 using a fused (10A) jumper to 12V DC power and pin 4 to ground. Measure the voltage between pin 1 and pin 4 while rotating the thumbwell from full illumination to no illumination. If the voltage smoothly decreases from near 12 volts to near 0 volts, the illumination dimmer is okay. If not, replace the main light switch.

Excursion, Super Duty Series, F-250, F-350, F-450, F-550 ’02

init mrr

date 2/15/01

cx E2oen08I

Component Testing

149-4

Ignition switch (11572) Schematic

Terminals

GND

B5

B1

B2

B3

B4

C250

C250 N278 Ignition switch

B2

(11572) 3

2

0 4

P2

1

3

2

P1

0 4

1

3 2

0 4

I1

1

A1

3

2

I2

0 4

1

3

2

0 4

1

A2

3

A3

2

0 4

1

STA

3

A4

2

0 4

1

0) 1) 2) 3) 4)

Off Acc Run Start Lock

GN D

P2

A2

P1

12

A1 B1

B4

STA B3 A3

A4 I1

B5

C250

Component testing procedure Circuit to test

Connect self–powered test light or ohmmeter to terminals

Move key to these positions

A good switch will indicate

Run power circuit

B2 and A2 B3 and A3 B4 and A4

Off/Lock

Open circuit

Accessory Run

Open circuit

Start

Open circuit Open circuit

Run/Start power circuit

Run/Acc power circuit

Start power circuit

B5 and I1

B1 and A1

GND and P2 GND and P1 B1 and I2 B4 and STA

Off/Lock

Closed circuit

Accessory Run

Open circuit

Start

Closed circuit

Off/Lock

Open circuit

Accessory Run

Closed circuit

Start

Open circuit

Off/Lock

Open circuit

Accessory

Open circuit

Run

Open circuit Closed circuit

Start

Closed circuit

Closed circuit

Excursion, Super Duty Series, F-250, F-350, F-450, F-550 ’02

E2oen08J

149-5

Component Testing

Multifunction Switch, Wiper/Washer Portion Schematic

2

3

0 21 22 23 24 25 2 1

4

0 21 22 23 24 25 2

1 1

5

0 21 22 23 24 25 2

6

1

11 6

0

12

5 20 6

0

C202b

Terminals 10

5

C202a

1

7

6

12

C202b

6

1

F10129

F12137

Excursion, Super Duty Series, F-250, F-350, F-450, F-550 ’02

C202b 5 20 6

N442 Multifunction switch 0) Off 1) High 2) Low 5) Variable intermittent wipe 6) Wash 20) On 21) Interval 1 22) Interval 2 23) Interval 3 24) Interval 4 25) Interval 5

init mrr

date 2/15/01

cx E2oen08K

Component Testing

149-6

Multifunction Switch, Wiper/Washer Portion (continued) Component testing procedure Circuit to test

Connect self–powered test light or ohmmeter to terminals

Move switch to these positions

A good switch will indicate

Rear wiper switch circuit

C202b, 6 and 12 C202b, 6 and 11

On

Closed circuit

Rear washer switch circuit Front wiper switch circuit

Front washer switch circuit

Intermittent

Closed circuit

Rear washer On

Closed circuit

C202b, 6 and 11 C202b, 6 and 12

Rear washer Off

Open circuit

C202b, 6 and 2 C202b, 6 and 4 C202b, 6 and 1

High

Closed circuit

C202b, 6 and 2 C202b, 6 and 1

Low

Closed circuit

C202b, 6 and 1 C202b, 6 and 2 C202b, 6 and 3 C202b, 6 and 4

Off

Open circuit

C202b, 6 and 1

Intermittent 1

Closed circuit

C202b, 6 and 1 C202b, 6 and 3

Intermittent 2

Closed circuit

C202b, 6 and 3

Intermittent 3

Closed circuit

C202b, 6 and 2 C202b, 6 and 3

Intermittent 4

Closed circuit

C202b, 6 and 2 C202b, 6 and 1

Intermittent 5

Closed circuit

C202b, 6 and 5

Front washer On

Closed circuit

Front washer Off

Open circuit

C202b, 6 and 12 C202b, 6 and 11

Excursion, Super Duty Series, F-250, F-350, F-450, F-550

E2oen08L

149-7

Component Testing

Multifunction Switch, Lamp Portion (continued) Schematic

Terminals

9

7

C202a 10

N442

1

7

6

12

5

Multifunction switch 15

19 14

15

8

14) 15) 19)

19 14

6

High beam Flash to pass Low beam

C202a

C202b

C202a

6

1

Component testing procedure Circuit to test

Connect self–powered test light or ohmmeter to terminals

Move switch to these positions

A good switch will indicate

High beam

8 and 7

High beam

Closed circuit

Flash–to–pass

Open circuit Open circuit

Low beam Low beam/Flash–to– pass

8 and 9

High beam Flash–to–pass Low beam

6 and 7

Excursion, Super Duty Series, F-250, F-350, F-450, F-550 ’02

Open circuit Closed circuit

High beam

Closed circuit Open circuit

Flash–to–pass

Closed circuit

Low beam

Open circuit

init mrr

date 2/15/01

cx E2oen08M

Vacuum Distribution

149-8

Multifunction Switch, Turn Portion (continued) Schematic

Terminals

3

1

2 C202a N442

10

5

1

7

6

12

Multifunction 0

18

17

17

7

8

16

9

16

switch 0) 16) 17) 18)

Off Left turn Right turn Hazard

C202a

C202b

10 C202b

6

1

Component testing procedure Circuit to test

Connect self–powered test light or ohmmeter to terminals

Move switch to these positions

A good switch will indicate

Turn signal

C202a, 2 and C202b, 10

Left turn Off

Closed circuit Open circuit

Right turn Off

Closed circuit Open circuit

Turn signal switch in neutral , Hazard On

Closed circuit

Turn signal switch in neutral , Hazard Off

Closed circuit

C202a, 2 and C202b, 9 C202a, 2 and C202b, 7 C202a, 2 and C202b, 8 Hazard

C202a, 3 and C202b, 7 C202a, 3 and C202b, 8 C202a, 3 and C202b, 9 C202a, 3 and C202b, 10 C202a, 1 and C202b, 8 C202a, 1 and C202b, 9

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

E2oen08N

149-9

Component Testing

Master window adjust switch (14529) Schematic 6

C504a

1

2

6 0 5

7

6 0 5

8

3

6 0 5

3

6 0 5

4

6 0 5

C504a 6

N447 Master window adjust switch (14529) 3) Left rear 4) Right rear 5) Up 6) Down 8) Lock

4 6 0 5

5

6 0 5

2

8

6 0 5

3

C504b

2

C504a

4

C504b

Terminals C504b

3

1

6

4

F06213

Excursion, Super Duty Series, F-250, F-350, F-450, F-550 ’02

C504a

4

1

8

5

F08167

init mrr

date 2/15/01

cx E2oen08O

Component Testing

149-10

Master window adjust switch (14529) (continued) Component testing procedure Circuit to test

Connect self–powered test light or ohmmeter to terminals

Move switch to these positions

A good switch will indicate

Power and Ground Checks Before Any Other Tests

C504b, 4, and C504a, 3 C504b, 4, and C504a, 4 C504b, 4, and C504a, 8 C504b, 4, and C504b, 1 C504b, 4, and C504b, 2 C504b, 4, and C504b, 3 C504b, 4, and C504b, 4 C504b, 4, and C504b, 5 C504b, 4, and C504b, 6

All Eight Window Switches (at rest)

Closed circuit

Left front window circuit

C504a, 6 and C504a, 8

Down

Closed circuit

Right front window circuit

C504a, 3 and C504a, 6

Up

Closed circuit

C504a, 4 and C504a, 6

Down

Closed circuit

C504a, 6 and C504b, 6

Up

Closed circuit

C504a, 6 and C504b, 5

Down

Closed circuit

C504a, 6 and C504b, 2

Up

Closed circuit

C504a, 6 and C504b, 3

Down

Closed circuit

C504a, 6 and C504b, 4

Lock

Open circuit

Unlock

Closed circuit

Left rear window circuit

Right rear window circuit

Excursion, Super Duty Series, F-250, F-350, F-450, F-550 ’02

E2oen08P

149-11

Component Testing

Window adjust switch Schematic

Terminals

6

1

1

5

2

3

1

2

2

C801 N110 Window adjust switch, right rear (14A412) 1) Up 2) Down

C604 C701 C801 3

1

6

4

C801

F06213

Component testing procedure Circuit to test

Connect self–powered test light or ohmmeter to terminals

Move switch to these positions

A good switch will indicate

Up Switch Circuit

3 and 2

Up

Closed circuit

6 and 5, 1 and 2

Rest

Closed circuit

3 and 5

Down

Closed circuit

6 and 5, 1 and 2

Rest

Closed circuit

Down Switch Circuit

Excursion, Super Duty Series, F-250, F-350, F-450, F-550 ’02

init mrr

date 2/15/01

cx E2oen08Q

Component Testing

149-12

Seat adjust switch Schematic

Terminals 4

9 0 8

8

6

9 0 8

7

11 0 10

2

11 0 10

3

C330

13 0 12

13 0 12

5

1

C330

N217 Seat adjust switch, passenger side front 0) Rest 8) Seat forward 9) Seat rearward 10) Front height up 11) Front height down 12) Rear height up 13) Rear height down

C330 7

8

1

2

F08245

Component testing procedure Circuit to test

Connect self–powered test light or ohmmeter to terminals

Move switch to these positions

A good switch will indicate

Forward/Rearward circuit

4 and 7 8 and 5

Forward

Closed circuit

Rearward

Open circuit

4 and 6 7 and 8

Forward

Open circuit

Rearward

Closed circuit

4 and 3 2 and 8

Up

Closed circuit

Down

Open circuit

4 and 2 3 and 8

Up

Open circuit

Down

Closed circuit

4 and 5 8 and 1

Up

Closed circuit

Down

Open circuit

1 and 4 5 and 8

Up

Open circuit

Down

Closed circuit

Front up/down circuit

Rear up/down circuit

Excursion, Super Duty Series, F-250, F-350, F-450, F-550 ’02

E2oen08R

149-13

Component Testing

Seat adjust switch, with side air bags Schematic

Terminals 4

9 0 8

8

1

9 0 8

5

11 0 10

6

11 0 10

7

C360

C360 N216 Seat adjust switch, driver side front (14A701) 12 0 13 0) Rest 8) Seat forward 9) Seat rearward C360 10) Front height up 2 11) Front height down 12) Rear height up 13) Rear height down

12 0 13

3

7

8

1

2

F08245

Component testing procedure Circuit to test

Connect self–powered test light or ohmmeter to terminals

Move switch to these positions

A good switch will indicate

Forward/Rearward circuit

4 and 1 5 and 8

Forward

Closed circuit

Rearward

Open circuit

4 and 5 1 and 8

Forward

Open circuit

Rearward

Closed circuit

4 and 6 7 and 8

Up

Closed circuit

Down

Open circuit

4 and 7 6 and 8

Up

Open circuit

Down

Closed circuit

4 and 3 2 and 8

Up

Closed circuit

Down

Open circuit

4 and 2 3 and 8

Up

Open circuit

Down

Closed circuit

Front up/down circuit

Rear up/down circuit

Excursion, Super Duty Series, F-250, F-350, F-450, F-550 ’02

init mrr

date 2/15/01

cx E2oen08S

Component Testing

149-14

Door lock switch, driver side (14028), Door lock switch, passenger side (14028) Schematic

Terminals

3

4

7

3

4

C505 C605

C505

3

N204 Door lock switch, driver side (14028) 3) Lock 4) Unlock

N205 Door lock switch, passenger side (14028) 3) Lock 4) Unlock

3

1

6

4

4

F06213

Component testing procedure Circuit to test

Connect self–powered test light or ohmmeter to terminals

Move switch to these positions

A good switch will indicate

Lock Switch Circuit

7 and 4

Unlock

Closed circuit

Rest

Open circuit

Lock

Closed circuit

Rest

Open circuit

Unlock Switch Circuit

3 and 4

Excursion, Super Duty Series, F-250, F-350, F-450, F-550 ’02

E2oen08T

149-15

Component Testing

Exterior rear view mirror switch (17B676) Schematic

Terminals 1

2 0 1

2 0 1

8 0 7

6

7

C527

3 0 4

N409 Exterior rear view mirror switch (17B676) 0) Rest 1) Up 2) Down 3) Left 4) Right 7) Right mirror select 8) Left mirror select

3 0 4

8 0 7

4

8

3

5

C527

Component testing procedure Circuit to test

Connect self–powered test light or ohmmeter to terminals

Left mirror

Move switch to these positions

A good switch will indicate

Selector switch Left

Up

1 and 7 6 and 5

Up

Closed circuit

Down

1 and 6 7 and 5

Down

Closed circuit

Left

1 and 4 6 and 5

Left

Closed circuit

Right

1 and 6 4 and 5

Right

Closed circuit

Right mirror

Selector switch Right

Up

1 and 8 6 and 5

Up

Closed circuit

Down

1 and 6 8 and 5

Down

Closed circuit

Left

1 and 3 6 and 5

Left

Closed circuit

Right

1 and 6 3 and 5

Right

Closed circuit

Excursion, Super Duty Series, F-250, F-350, F-450, F-550 ’02

C527

2

8

1

7

init mrr

date 2/15/01

cx E2oen08U

Component Testing

149-16

Relay – Mini ISO Schematic

Terminals

30

85 87

87a

87

86

86

87a

85

30

Component testing procedure (no voltage applied) Circuit to test

Connect ohmmeter to terminals

A good relay will indicate

Coil

85 and 86

50–100W

Contact

30 and 87a

Closed circuit

30 and 87

Open circuit

Coil – Contact

86 and 30

Open circuit

86 and 87a

Open circuit

86 and 87

Open circuit

Component testing procedure (voltage applied) Disconnect the ohmmeter; connect pins 30 and 85 to 12V DC power and pin 86 to ground. Measure voltage between pin 87 and pin 86. If the voltage is 12V, continue with the test. If not, replace the relay. Disconnect power from pin 85 and measure voltage between pin 87a and pin 86. If the voltage is 12V, the relay is okay. If not, replace the relay.

Excursion, Super Duty Series, F-250, F-350, F-450, F-550 ’02

E2oen08V

149-17

Component Testing

Relay – Micro ISO Schematic

Terminals

3

2 1

4

5

4

2

1 5

3

Component testing procedure (no voltage applied) Circuit to test

Connect ohmmeter to terminals

A good relay will indicate

Coil

1 and 2

100–150W

Contact

3 and 4

Closed circuit

3 and 5

Open circuit

Coil – Contact

1 and 3

Open circuit

1 and 4

Open circuit

1 and 5

Open circuit

Component testing procedure (voltage applied) Disconnect the ohmmeter; connect pins 2 and 3 to 12V DC power and pin 1 to ground. Measure voltage between pin 5 and pin 1. If the voltage is 12V, continue with the test. If not, replace the relay. Disconnect power from pin 2 and measure voltage between pin 4 and pin 1. If the voltage is 12V, the relay is okay. If not, replace the relay.

Excursion, Super Duty Series, F-250, F-350, F-450, F-550 ’02

E2o00001

150-1

Connector Views

C100

C102c 2

19B573 Y31 A/C clutch solenoid (19D269)

14305 O5 Generator

1

F01057 F02245

Pin

Circuit

1

231 (GY/WH)

2

57 (BK)

Circuit Function A/C clutch relay, switched output Ground

C101

Pin

Circuit

1

36 (YE/WH)

C103

12B637

2

12B637

1

B43 Crankshaft position sensor (6C315)

N17 Oil pressure switch (9278) F02371

Pin

Circuit Function Voltage supplied at all times (overload protected)

Circuit

Circuit Function

1

349 (DB)

Crankshaft position sensor (6C315) +

2

350 (GY)

Crankshaft position sensor (6C315) –

C102a

F01016

Pin

Circuit

1

31 (WH/RD)

Circuit Function Engine oil pressure indicator, control

C104 2

14305 O5 Generator

1

9D930

3

B226 Engine Oil Temperature (EOT) sensor

1

F02015 F03247

Pin

Circuit

1

904 (LG/RD)

2

–

3

35 (OG/LB)

Circuit Function Charge (including: ammeter/voltmeter), indicator not used Voltage supplied at all times (overload protected)

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

Pin

Circuit

1

354 (LG/RD)

signal from Powertrain Control Module (PCM) (12A650)

Circuit function

2

359 (GY/RD)

Sensor signal return (reference/ground)

E2o00007

Connector Views

C107

150-2

C109

14B102

2

B135 Cylinder–head temperature sensor (6G004)

1

12B637

2

B45 Knock sensor (12A699)

1

F02111

Pin

Circuit

1

1102 (YE/LG)

Cylinder–head temperature sensor (6G004), to, Powertrain Control Module (PCM) (12A650)

2

359 (GY/RD)

signal, return

F02453

Circuit Function Pin

Circuit

Circuit Function

1

310 (YE/RD)

Sensor signal

2

311 (DG/VT)

Sensor signal

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

E2o00009

150-3

Connector Views

C110

** 9D930 ** 12B637

12A581

*= ** = *** =

34

42

28

33

22

27

16

21

10

15

1

9

(15) *48 **559 (TN/BK)

(29) *45 (YE/RD) **796 (LB)

(1) –

(3) *556 (DG) **1100 (GY/BK)

(16) *570 (BK/WH)

(30) *31 (WH/RD)

(17) *354 (LG/RD)

(31) *39 (RD/WH)

(4) **561 (TN/RD) **1101 (GY/RD)

(18) **359 (GY/RD)

(32) *3996 (RD/YE) **1028 (LB)

(1) – (2) *555 (TN)

(5) *557 (BN/YE) **1102 (YE/LG)

(19) *359 (GY/RD) **560 (LG/OG)

(33) *796 (LB) **1027 (PK/LB)

42

34

33

28

27

24

21

16 15

10

9

1

Diesel only gasoline engines California

(15) **48 **559 (TN/BK)

(29) **45 (YE/RD) **796 (LB)

(3) **556 (DG) ***1100 (GY/BK) ***–

(16) *570 (BK/WH)

(30) *31 (WH/RD)

(17) *354 (LG/RD)

(31) *39 (RD/WH)

(18) **359 (GY/RD)

(4) **561 (TN/RD) ***1101 (GY/RD) ***–

(19) **359 (GY/RD) **560 (LG/OG)

(32) **3996 (RD/YE) **1028 (LB)

(2) *555 (TN)

(33) **796 (LB) **1027 (PK/LB)

(6) *558 (BN/LB)

(20) *553 (VT/LB) **561 (TN/RD)

(34) **16 (RD/LG)

(5) **557 (BN/YE) **1102 (YE/LG)

(7) *559 (TN/BK) **555 (TN)

(21) *351 (BN/WH) **562 (LB)

(35) *16 (RD/LG) **48

(6) *558 (BN/LB)

(21) **351 (BN/WH) **562 (LB)

(35) **16 (RD/LG) **48

(8) *560 (LG/OG) **556 (DG)

(22) *812 (DB/LG) **350 (GY)

(36) *1183 (WH/YE) **310 (YE/RD)

(7) **559 (TN/BK) **555 (TN)

(22) **812 (DB/LG) **350 (GY)

(36) **1183 (WH/YE) **310 (YE/RD)

(9) **361 (RD)

(23) *318 (GY/RD) **795 (DG)

(37) *1280 (GY/RD) **311 (DG/VT)

(8) **560 (LG/OG) **556 (WH)

(23) **318 (GY/RD) **795 (DG)

(37) **1280 (GY/RD) **311 (DG/VT)

(24) *361 (RD)

(38) –

(9) **361 (RD)

(24) *361 (RD)

(38) –

(25) *552 (YE/RD) **31 (WH/RD)

(39) **795 (DG) **264 (WH/LB)

(39) **795 (DG) **264 (WH/LB)

(26) *462 (VT) **1024 (LG/WH)

(40) –

(11) **878 (PK/BK) **355 (GY/WH)

(25) **552 (YE/RD) **31 (WH/RD)

(12) **1087 (OG) **351 (BN/WH)

(26) **462 (VT) **1024 (LG/WH)

(40) –

(41) **1277 (WH/LG) **1026 (PK/WH) (42) **391 (RD/YE)

(13) **1086 (VT/OG) **557 (BN/YE)

(10) *562 (LB) (11) *878 (PK/BK) **355 (GY/WH) (12) *1087 (OG) **351 (BN/WH) (13) *1086 (VT/OG) **557 (BN/YE) (14) *1291 (RD/YE) **558 (BN/LB)

(27) **397 (BK/WH) (28) *1275 (WH/RD) **349 (DB)

(10) *562 (LB)

(14) **1291 (RD/YE) **558 (BN/LB)

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

(20) **553 (VT/LB) **561 (TN/RD)

(27) – (28) **1275 (WH/RD) **349 (DB)

(34) **16 (RD/LG)

(41) **1277 (WH/LG) **1026 (PK/WH) (42) **391 (RD/YE)

E2o0000A

Connector Views

C111

150-4

C114

12B637

12B637 2

P66 Coil On Plug (COP) 1 (12029)

1

P69 Coil On Plug (COP) 4 (12029)

2

1

F02371 F02371

Pin

Circuit

1

16 (RD/LG)

2

1024 (LG/WH)

Circuit Function Voltage supplied in Start and Run (overload protected) Switched ground

Pin

Circuit

1

16 (RD/LG)

2

1030 (DG/VT)

C112

C115

12B637

12B637

P67 Coil On Plug (COP) 2 (12029)

2

1

Circuit Function Voltage supplied in Start and Run (overload protected) Switched ground

2

1

P70 Coil On Plug (COP) 5 (12029) F02371

F02371

Pin

Circuit

1

16 (RD/LG)

2

1027 (PK/LB)

Circuit Function

Pin

Circuit

1

16 (RD/LG)

2

1028 (WH/PK)

Voltage supplied in Start and Run (overload protected)

Circuit Function Voltage supplied in Start and Run (overload protected) Switched ground

Switched ground

C113

C116

12B637

2

1

P68 Coil On Plug (COP) 3 (12029)

12B637

2

F02371

F02371

Pin

Circuit

1

16 (RD/LG)

2

1026 (BK/WH)

1

P71 Coil On Plug (COP) 6 (12029)

Circuit Function Voltage supplied in Start and Run (overload protected) Switched ground

Pin

Circuit

1

16 (RD/LG)

2

1025 (OG/YE)

Circuit Function Voltage supplied in Start and Run (overload protected) Switched ground

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

E2o0000G

150-5

Connector Views

C117

C122

12B637

2

1

P72 Coil On Plug (COP) 7 (12029)

Circuit

1

16 (RD/LG)

2

1030 (DG/VT)

Circuit Function

2

1

F02371

Circuit

1

16 (RD/LG)

2

1029 (WH/RD)

F10011

Licence plate lamps

P73 Coil On Plug (COP) 8 (12029)

Pin

1

Voltage supplied in Start and Run (overload protected)

C118 12B637

10

M87 Speed control servo (9C735)

F02371

Pin

12A581

Circuit Function Voltage supplied in Start and Run (overload protected) Switched ground

Pin

Circuit

1

203 (OG/LB)

Circuit Function Cruise set, to antenna, control

2

–

3

679 (GY/BK)

not used Vehicle Speed Sensor (VSS) +

4

306 (TN/LB)

Brake pedal position switch (13480), input

5

151 (LB/BK)

Speed control switch, input

6

848 (DG/OG)

Speed control switch, Ground

7

295 (LB/PK)

electronic cluster, Accessory, feed

8

–

9

307 (BK/YE)

10

57 (BK)

not used Brake pressure switch (2B264), input Ground

3

C124 12A581 N1 Brake fluid level switch (2L414)

1 F03093

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

Pin

Circuit

1

57 (BK)

Circuit Function Ground

2

512 (TN/LG)

Brake indicator, control

3

531 (DG/YE)

Brake fluid level switch (2L414), signal

E2o0000K

Connector Views

C125

C128

5 1

12A581

150-6

9

M111 Windshield wiper motor (17508)

12 8

Pin

Circuit

1

61 (YE/RD)

2

–

3

676 (PK/OG)

4

679 (GY/BK)

5

65 (DG)

Wiper park relay, switched power, input

6

57 (BK)

Ground

7

941 (BK/WH)

Windshield washer pump motor (17618), feed

8

1002 (BK/PK)

12A690 1

B22 Mass Air Flow (MAF) sensor (12B579)

Circuit Function

6

Wiper motor relay, high/low, input not used F06077

logic ground Vehicle Speed Sensor (VSS) + Pin

Circuit

1

359 (GY/RD)

Voltage in Run or Accessory (overload protected)

2

361 (RD)

Wiper switch circuit

3

570 (BK/WH)

Ground

Wiper high/low relay, switched power, output, High

4

968 (TN/LB)

Sensor signal return (reference/ground)

5

967 (LB/RD)

monitor

6

743 (GY)

9

63 (RD)

10

56 (DG/OG)

11

58 (WH)

Wiper switch circuit

12

589 (OG)

Wiper/washer switch, wiper speed circuit

Circuit function Sensor signal return (reference/ground), Intake air temperature sensor fused feed

Intake air temperature sensor, signal

C129 9D930 B213 Intake Air Temperature (IAT) sensor (12A697)

Pin

Circuit

1

743 (GY)

2

359 (GY/RD)

1

2

F02099

Circuit function signal from Powertrain Control Module (PCM) (12A650) Sensor signal return (reference/ground)

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

E2o0000N

150-7

Connector Views

C131

C133

12A581

1

H1 Horn (13832)

2

14401

1

9 351 (BN/WH) 45 (YE/RD)

355 (GY/WH) 787 (PK/BK)

142 (LB/RD) 39 (RD/WH)

357 (YE/WH) 1285 (RD/LG)

F02089

Pin

Circuit

Circuit Function

1

6 (YE/LG)

2

57 (BK)

Horn relay, switched power, output

12

4

Ground F12060

12A581

** Excursion

C132

** Federal

12A581 Excursion 14K073 Pickup

2

1

B203 Ambient air temperature sensor (19E702)

351 (BN/WH)

787 (PK/BK)

45 (YE/RD)

357 (YE/WH)

142 (LB/RD) 39 (RD/WH)

1285 (RD/LG) 4

F02080

Pin

Circuit

1

407 (PK/BK)

Sensor signal return (reference/ground)

676 (PK/OG)

Ground

3061 (LB/OG)

monitor

2

9

1 355 (GY/WH)

12

Circuit function F12062

* gasoline engines ** pickup

14401

C134

12A581 261 (OG/BK)

65 (DG)

9 (LG/OG) 1093 (TN/RD) **199 (LB/YE) 941 (BK/WH) 5 (OG/LB) 12

4

1 306 (TN/LB) 3061 (LB/OG)

*306 (TN/LB) 3061 (LB/OG)

71 (OG/LG) 1362 (DG/OG) **511 (LG)

71 (OG/LB) 1362 (DG/OG) **511 (LG)

532 (OG/YE)

**1362 (DG/OG)

65 (DG)

261 (OG/BK)

1

9

F12060

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

532 (OG/YE)

9 9 (LG/OG) *1093 (TN/RD) **199 (LB/YE) 941 (BK/WH) 5 (OG/LB)

4

12

F12062

1362 (DG/OG)

E2o0000R

Connector Views

150-8

C135 17

12A581 A7 ABS control module (2C219)

1

10

16

25

9

F25010

Pin

Circuit

Pin

Circuit

1

70 (OG/LG)

Powertrain Control Module (PCM) (12A650) – Data output link

Circuit Function

13

514 (YE/RD)

Circuit Function

14

523 (RD/PK)

Wheel speed sensor, right rear +

2

810 (RD/LG)

Brake pedal position switch (13480), input

15

603 (DG)

Anti–lock brake indicator, control

Wheel speed sensor, right front (2C204) +

3

–

not used

16

533 (TN/RD)

4

522 (TN/BK)

Wheel speed sensor, left front (2C205) –

17

–

not used

5

516 (YE/BK)

Wheel speed sensor, right front (2C204) –

18

–

not used

6

519 (LG/BK)

Wheel speed sensor, left rear –

19

–

not used

7

210 (LB)

Four–wheel drive control module, to, Instrument cluster

20

–

not used

8

530 (LG/YE)

Chassis Ground

21

–

not used

9

532 (OG/YE)

Voltage supplied at all times (overload protected)

22

–

not used

10

512 (TN/LG)

Brake indicator, control

23

–

not used

11

679 (GY/BK)

Vehicle Speed Sensor (VSS) +

24

530 (LG/YE)

Chassis Ground

12

521 (TN/OG)

Wheel speed sensor, left front (2C205) +

25

532 (OG/YE)

Voltage supplied at all times (overload protected)

Voltage supplied at all times (overload protected)

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

E2o0000S

150-9

Connector Views

C137 12A581

2

M112 Windshield washer pump motor (17618)

1

F02091

Pin

Circuit

1

941 (BK/WH)

2

57 (BK)

Circuit Function Windshield washer pump motor (17618), feed Ground

*=

14401

12A581

C139 13

1

16

4

13

1

4

** =

gasoline engines Diesel only

16 F16020

F16087

(1) **39 (RD/WH)

(7)

(12)

(1) **39 (RD/WH)

(7)

(12)

(2) *351 (BN/WH)

(8) 419 (DG/LG)

(13) 417 (VT/OG)

(2) **351 (BN/WH)

(8) *419 (DG/LG)

(13) *417 (VT/OG)

(3) **1285 (RD/LG)

(9) 418 (DG/YE)

(14) 635 (YE)

(3) **1285 (RD/LG)

(9) *418 (DG/YE)

(14) *635 (YE)

(4) **45 (YE/RD)

(10) *142 (LB/RD)

(15) *355 (GY/WH)

(4) **45 (YE/RD)

(10) **142 (LB/RD)

(15) **355 (GY/WH)

(5) **357 (YE/WH)

(11)

(16) *787 (PK/BK)

(5) **357 (YE/WH)

(11)

(16) **787 (PK/BK)

(6) *693 (OG)

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

(6) *693 (OG)

E2o0000U

Connector Views

C140

C142

1

3

2

4

150-10

14405 B88 Heated Oxygen Sensor (HO2S) #12 (9F472)

F04251

Pin

12A581 4

15525 16

16

4

Circuit

Circuit Function

1

391 (RD/YE)

Voltage supplied in Start and Run (overload protected)

2

389 (WH/BK)

Heated Oxygen Sensor (HO2S) #21 (9G444), heater

3

359 (GY/RD)

signal, return

4

392 (RD/LG)

Heated Oxygen Sensor (HO2S) #21 (9G444), input

C143 15525 1

13

13

1

1

B44 Turbine shaft speed sensor (7M101)

2

F16093 F16020 F02031

(1) 523 (RD/PK)

(7) 511 (LG)

(13) 392 (RD/LG)

Pin

Circuit 970 (DG/WH)

Turbine shaft speed sensor (7M101)

359 (GY/RD)

signal, return

(2) 519 (LG/BK)

(8) 351 (BN/WH)

(14) 389 (WH/BK)

1

(3) 9 (LG/OG)

(9) 791 (RD/PK)

(15) 391 (RD/YE)

2

(4) 5 (OG/LB)

(10) 359 (GY/RD)

(16) –

(5) 64 (DG)

(11) –

(6) 52 (YE)

(12) –

Circuit Function

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

E2o0000X

150-11

Connector Views

C144

* = Diesel only

14401

12A581

13

1 13

9

5

1

14

10

6

2

15

11

7

3

16

12

8

4 4

16

F16087

F16067

(1) 870 (VT/YE)

(7)

(12) 781 (OG/LB)

(1) 870 (VT/YE)

(7)

(12) 781 (OG/LB)

(2) *911 (WH/LG)

(8) 162 (LG/RD)

(13) 770 (WH)

(2) 911 (WH/LG)

(8) 162 (LG/RD)

(13) 770 (WH)

(3) 764 (BN/WH)

(9) 976 (OG)

(14) 145 (GY/BK)

(3) 764 (BN/WH)

(9) 976 (OG)

(14) 145 (GY/BK)

(4) 15 (RD/YE)

(10) 763 (OG/WH)

(15) *463 (RD/WH)

(4) 15 (RD/YE)

(10) 763 (OG/WH)

(15) 463 (RD/WH)

(5) 782 (BN/WH)

(11) 771 (VT/YE)

(16) 605 (RD)

(5) 782 (BN/WH)

(11) 771 (VT/YE)

(16) 605 (RD)

(6) *224 (TN/WH)

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

(6) 224 (TN/WH)

E2o0000Y

Connector Views

14401

C145 1

4

13

*= ** =

12A581

4

3

2

1

8

7

6

5

12

11

10

9

16

15

14

13

150-12 Diesel only gasoline engines

16

F16089 F16093

(1) 603 (DG)

(7) 752 (YE/RD)

(13) 848 (DG/OG)

(1) 603 (DG)

(7) 752 (YE/RD)

(2) 754 (LG/WH)

(8) 61 (YE/RD)

(14) 915 (PK/LB)

(2) 754 (LG/WH)

(8) 61 (YE/RD)

(13) **848 (DG/OG) **359 (GY/RD)

(3) 589 (OG)

(9) 16 (RD/LG)

(15) 914 (TN/OG)

(3) 589 (OG)

(9) 16 (RD/LG)

(14) 915 (PK/LB)

(4) 210 (LB)

(10) 975 (BN/YE)

(16) 203 (OG/LB)

(4) 210 (LB)

(10) 975 (BN/YE)

(15) 914 (TN/OG)

(5) 704 (DG/LG)

(11) 31 (WH/RD)

(5) 704 (DG/LG)

(11) 31 (WH/RD)

(16) 203 (OG/LB)

(6) 570 (BK/WH)

(12) 56 (DB/OG)

(6) 570 (BK/WH)

(12) 56 (DB/OG)

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

E2o0000Z

150-13

Connector Views

14401

C146

12A581

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

4

3

2

1

8

7

6

5

12

11

10

9

16

15

14

13

F16089

F16087

(1) 676 (PK/OG)

(7) 679 (GY/BK)

(12) 512 (TN/LG)

(1) 676 (PK/OG)

(7) 679 (GY/BK)

(12) 512 (TN/LG)

(2) 348 (VT)

(8) 904 (LB/RD)

(13) 1002 (BK/PK)

(2) 348 (VT)

(8) 904 (LB/RD)

(13) 1002 (BK/PK)

(3) 151 (LB/BK)

(9) 63 (RD)

(14) 2 (WH/LB)

(3) 151 (LB/BK)

(9) 63 (RD)

(14) 2 (WH/LB)

(4) 13 (RD/BK)

(10) 3 (LG/WH)

(15) 58 (WH)

(4) 1033 (RD/YE)

(10) 3 (LG/WH)

(15) 58 (WH)

(5) 70 (LB/WH)

(11) 107 (VT)

(16) 810 (RD/LG)

(5) 70 (LB/WH)

(11) 107 (VT)

(16) 810 (RD/LG)

(6) 531 (DG/YE)

C150

(6) 531 (DG/YE)

C152

(BK)

12A581

2

B15 Wheel speed sensor, left front (2C205)

1

15A211 E43 Fog lamp, left front (15200)

1

2

F02085 F02245

Pin

Circuit

Circuit Function

1

522 (TN/BK)

Wheel speed sensor, left front (2C205) –

2

521 (TN/OG)

Wheel speed sensor, left front (2C205) +

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

Pin

Circuit

1

57 (BK)

2

478 (TN/OG)

Circuit Function Ground Fog lamp switch, to front fog lamp

E2o00012

Connector Views

C160

C167

12A581

2

6

150-14

1

15525

1

B14 Wheel speed sensor, right front (2C204)

B234 Digital Transmission Range (DTR) sensor (7F293) F02085 12

Pin

Circuit

1

516 (YE/BK)

2

514 (YE/RD)

Circuit Function Wheel speed sensor, right front (2C204) – Wheel speed sensor, right front (2C204) +

C162 15A211 1

E42 Fog lamp, right front (15200)

2

F02245

Pin

Circuit

1

57 (BK)

2

478 (TN/OG)

7 F12040

Pin

Circuit

1

–

Circuit Function

2

359 (GY/RD)

signal, return

3

199 (LB/YE)

Digital Transmission Range (DTR) sensor to Powertrain Control Module (PCM) (12A650)

4

1144 (YE/BK)

Digital Transmission Range (DTR) sensor, TR1

5

1145 (LB/BK)

Digital Transmission Range (DTR) sensor, TR2

6

1143 (WH/BK)

Digital Transmission Range (DTR) sensor, TR4

7

–

not used

8

–

not used

9

295 (LB/PK)

electronic cluster, Accessory, feed

10

33 (WH/PK)

switched power, to starter solenoid

11

140 (BK/PK)

12

1093 (TN/RD)

not used

Circuit Function Ground Fog lamp switch, to front fog lamp

Voltage supplied in reverse Power, Hot in Start with Park or Neutral

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

E2o00015

150-15

Connector Views

C168

C171 12

15525

7

12B637 B48 Heated Oxygen Sensor (HO2S) #11 (9G444)

A120 Automatic transmission module (7G422)

4

2

3

1

F04082

Pin

Circuit

1

391 (RD/YE)

F12139

2

387 (RD/WH)

Heated Oxygen Sensor (HO2S) #11 (9G444), heater

Circuit Function

3

359 (GY/RD)

signal, return

4

74 (GY/LB)

1

Pin

Circuit

6

1

391 (RD/YE)

Voltage supplied in Start and Run (overload protected)

2

315 (VT/OG)

Shift solenoid B

3

237 (OG/YE)

Shift solenoid A

4

480 (VT/YE)

Torque Converter Clutch (TCC) solenoid

5

924 (BN/OG)

Powertrain Control Module (PCM) (12A650), to transmission coast clutch solenoid

6

–

7

923 (BN/OG)

Transmission Fluid Temperature (TFT) sensor, input

8

359 (GY/RD)

Voltage supplied in Start and Run (overload protected)

not used

9

–

not used

10

–

not used

11 12

925 (WH/YE) 391 (RD/YE)

Injector pressure sensor, input Voltage supplied in Start and Run (overload protected)

C169

Heated Oxygen Sensor (HO2S) #11 (9G444), input

12B637 B47 Heated Oxygen Sensor (HO2S) #21 (9G444)

4

2

3

1

F04082

Pin

Circuit

Circuit Function

1

391 (RD/YE)

2

388 (YE/LB)

Heated Oxygen Sensor (HO2S) #21 (9G444), heater

3

359 (GY/RD)

signal, return

4

94 (RD/BK)

Voltage supplied in Start and Run (overload protected)

Heated Oxygen Sensor (HO2S) #21 (9G444), input

(GY)

12B637

2

N19 Reversing lamps switch

Voltage supplied in Start and Run (overload protected)

C172

C174

15525

Circuit Function

U10 Ignition transformer capacitor 1 (18801)

1

F01031

F02353

Pin

Circuit

Circuit Function

1

140 (BK/PK)

Voltage supplied in reverse

2

295 (LB/PK)

electronic cluster, Accessory, feed

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

Pin

Circuit

1

16 (RD/LG)

Circuit Function Voltage supplied in Start and Run (overload protected)

E2o0001A

Connector Views

*

C175

Gasoline engines

1

26

12A581

13 39 65 91

27

A147 Powertrain Control Module (PCM) (12A650)

53

14 40 66 92

**

150-16

with automatic transmission California

52 78

79

104 F104001

Pin

Circuit

Circuit Function

Pin

Circuit

Circuit Function

1

1025 (OG/YE)

Ignition coil, control

26

1024 (LG/WH)

Ignition coil, control

2

–

not used

27

1021 (LG/YE)

Ignition coil, control

3

570 (BK/WH)

Ground

28

–

4

322 (LB/YE)

Customer access 1

29

224 (TN/WH)

5

–

6

237 (OG/YE)*

7

–

not used Shift solenoid A

30

–

not used

31

– 311 (DG/VT)

not used Powertrain Control Module (PCM) (12A650), to transmission overdrive cancel switch not used not used

8

–

not used

32

9

–

not used

33

676 (PK/OG)

not used

34

1144 (WH/YE)*

35

392 (RD/LG)**

36

968 (TN/LB)

Mass Air Flow (MAF) sensor (12B579), signal, return

37

923 (OG/BK)*

Transmission Fluid Temperature (TFT) sensor, input

38

–

10

–

11

315 (VT/OG)*

Shift solenoid B

12

911 (WH/LG)*

Transmission Control Indicator Lamp (TCIL)

13

107 (VT)

14

–

Module programming signal not used

15

915 (PK/LB)

SCP Bus –

16

914 (TN/OG)

SCP Bus +

17

–

not used

18

–

not used

19

–

not used

20

924 (BN/OG)*

21

349 (DB)

22

350 (GY)

23

570 (BK/WH)

Powertrain Control Module (PCM) (12A650), to Electronic Pressure Control (EPC) solenoid Crankshaft position sensor (6C315) + Crankshaft position sensor (6C315) – Ground

24

570 (BK/WH)

Ground

25

567 (LB/YE)

Ground

Knock sensor (12A699) Vehicle Speed Sensor (VSS) – Digital Transmission Range (DTR) sensor TR1 Heated Oxygen Sensor (HO2S) #21 (9G444), input

not used

39

743 (GY)

40

238 (DG/YE)

Fuel pump relay, switched power, output

41

439 (TN/LG)

A/C pressure switch, signal

42

1101 (GY/RD)

43

71 (OG/LG)

44

–

not used

45

–

not used

46

–

47

360 (BN/PK)**

48

76 (LG/WH)

Intake Air Temperature (IAT) sensor (12A697), input

Injector 10 (9F593), control Powertrain Control Module (PCM) (12A650) – Data output link

not used EGR Vacuum Regulator (EVR), control Customer access 1

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

E2o0001A

150-17

Connector Views

Pin

Circuit

50

*1143 (DG/YE)

51

570 (BK/WH)

Circuit Function

Pin

Circuit

Circuit Function

Digital Transmission Range (DTR) sensor TR4

77

570 (BK/WH)

Ground

78

1027 (PK/LB)

Ground Ignition coil, control

1029 (WH/RD)

Ignition coil, control

52

1028 (WH/PK)

Ignition coil, control

79

53

1030 (DG/VT)

Ignition coil, control

80

926 (LB/OG)

54

*480 (VT/YE)

Torque Converter Clutch (TCC) solenoid

81

*925 (WH/YE)

Injector pressure sensor, input

55

719 (RD/WH)

Voltage supplied at all times (overload protected)

82

1142 (WH/RD)

Ignition coil, control

56

191 (LG/BK)

Powertrain Control Module (PCM) (12A650), EVAP canister purge valve

83

264 (WH/LB)

Idle air control valve (IAC) (9F715), control

84

136 (DB/YE)

Powertrain Control Module (PCM) (12A650) – Output Shaft Speed (OSS) sensor (7M101)

57

310 (YE/RD)

Knock sensor (12A699)

58

679 (GY/BK)

Vehicle Speed Sensor (VSS) +

85

795 (DG)

59

*970 (DG/WH)

Powertrain Control Module (PCM) (12A650) – Output Shaft Speed (OSS) sensor (7M101)

86

–

60

74 (GY/LB)

61

–

62

791 (RD/PK)**

63

–

64

199 (LB/YE)

Fuel pump relay, control

Camshaft position sensor (6B288), to, Powertrain Control Module (PCM) (12A650) not used

Heated Oxygen Sensor (HO2S) #11 (9G444), input

87

94 (RD/BK)

not used

88

967 (LB/RD)

Heated Oxygen Sensor (HO2S) #12 (9F472), input Mass Air Flow (MAF) sensor (12B579), output

Fuel tank pressure transducer sensor (9C968)

89

355 (GY/WH)

Throttle Position Sensor (TPS) (9B989), input

not used

90

351 (BN/WH)

Reference, voltage

Digital Transmission Range (DTR) sensor, to Powertrain Control Module (PCM) (12A650)

91

359 (GY/RD)

signal, return

92

810 (RD/LG)

Brake pedal position switch (13480), input

65

352 (BN/LG)**

Differential Pressure Feedback EGR (DPFE) sensor, input

93

387 (RD/WH)

Heated Oxygen Sensor (HO2S) #11 (9G444), heater

66

1102 (YE/LG)

Cylinder–head temperature sensor (6G004), to, Powertrain Control Module (PCM) (12A650)

94

388 (YE/LB)

Heated Oxygen Sensor (HO2S) #12 (9F472), heater

95

389 (WH/BK)**

67

91 (VT/WH)**

Canister vent

96

–

68

1100 (GY/BK)

Injector 9 (9F593), control

97

361 (RD)

69

331 (PK/YE)

A/C clutch relay, control

98

562 (LB)

Injector 8, control

70

–

not used

99

560 (LG/OG)

Injector 6, control

71

361 (RD)

Voltage supplied in Start and Run (overload protected)

100

558 (BN/LG)

Injector 4, control

72

561 (TN/RD)

Injector 7, control

101

556 (WH)

73

559 (TN/BK)

Injector 5, control

102

1141 (YE/BK)

Ignition coil, control

74

557 (BN/YE)

Injector 3, control

103

570 (BK/WH)

Ground

75

555 (TN)

Injector 1, control

104

1026 (PK/WH)

76

570 (BK/WH)

Ground

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

Heated Oxygen Sensor (HO2S) #21 (9G444), heater not used Voltage supplied in Start and Run (overload protected)

Injector 2, control

Ignition coil, control

E2o0001B

Connector Views

C179

C182 California

12B637 Y33 Electr. Vacuum Regulator (EVR) solenoid valve

2

6.8L

150-20

5.4L

12B637 Y109 Injector 2 (9F593)

1

1

2

1

2

F02089

F02101

F02069

Pin

Circuit

Pin

Circuit

1

391 (RD/YE)

Voltage supplied in Start and Run (overload protected)

Circuit Function

1

556 (WH)

Injector 2, control

2

360 (BN/PK)

EGR Vacuum Regulator (EVR), control

2

361 (RD)

Voltage supplied in Start and Run (overload protected)

C180

Circuit Function

6.8L

C183

12B637

12B637

2

1 B41 Camshaft position sensor (6B288)

Y110 Injector 3 (9F593)

1

2

1

2

F02089

F02331

F02069

Pin

Circuit

Pin

Circuit

1

796 (LB)

Camshaft position sensor (6B288), signal, return

Circuit Function

1

557 (BN/YE)

2

795 (DG)

Camshaft position sensor (6B288), to, Powertrain Control Module (PCM) (12A650)

2

361 (RD)

6.8L

C181

5.4L

5.4L

12B637

Circuit Function Injector 3, control Voltage supplied in Start and Run (overload protected)

6.8L

C184

5.4L

12B637

Y108 Injector 1 (9F593)

1

2

1

Y111 Injector 4 (9F593)

2

Circuit

1

555 (TN)

Injector 1, control

Circuit Function

2

361 (RD)

Voltage supplied in Start and Run (overload protected)

2

1

2

F02089

F02089

F02069

F02069

Pin

1

Pin

Circuit

1

558 (BN/LB)

2

361 (RD)

Circuit Function Injector 4, control Voltage supplied in Start and Run (overload protected)

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

E2o0001H

150-21

Connector Views

6.8L

C185

5.4L

12B637

C188

6.8L

5.4L

12B637 1

Y112 Injector 5 (9F593)

2

1

2

Y209 Injector 8 (9F593)

1

2

1

2 F02089 F02069

F02089

F02069

Pin

Circuit

1

559 (TN/BK)

2

361 (RD)

Circuit Function

Pin

Injector 5, control Voltage supplied in Start and Run (overload protected)

6.8L

C186

5.4L

Circuit

Circuit Function

1

562 (LB)

Injector 8, control

2

361 (RD)

Voltage supplied in Start and Run (overload protected)

C192

* **

15525

12B637 1

Y113 Injector 6 (9F593)

2

1

2

Pin

Circuit

1

560 (LG/OG)

2

361 (RD)

787 (PK/BK)* 870 (VT/YE)

1

2

3

4

57 (BK)

210 (LB) 704 (DG/LG)

5

6

7

8

975 (BN/YE) 771 (VT/YE)

140 (BK/PK) 782 (BN/WH)

9

10

11

12

295 (LB/PK) 770 (WH)

763 (OG/WH) 781 (OG/LB)

13

14

15

16

976 (OG) 764 (BN/WH)

F02089

F02069

Circuit Function Injector 6, control

Diesel only automatic transmission

Voltage supplied in Start and Run (overload protected) F16087

C187

6.8L

5.4L

12A581 13

12B637 Y207 Injector 7 (9F593)

1

2

1

2

F02089 F02069

Pin

Circuit

1

561 (TN/RD)

2

361 (RD)

Circuit Function Injector 7, control

16

763 (OG/WH) 781 (OG/LB)

976 (OG) 764 (BN/WH)

140 (BK/PK) 782 (BN/WH)

295 (LB/PK) 770 (WH) 975 (BN/YE) 771 (VT/YE)

704 (DG/LG) 210 (LB)

57 (BK) 463 (RD/WH)**

870 (VT/YE) *787 (PK/BK) 1

4

Voltage supplied in Start and Run (overload protected) F16020

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

E2o0001M

Connector Views

C193

150-22

C197a

15525

14B060 14300

1

B110 Output Shaft Speed (OSS) sensor (7M101)

2

M8 Starter motor (11002) F01063

F02031

Pin

Circuit

1

136 (DB/YE)

Powertrain Control Module (PCM) (12A650) – Output Shaft Speed (OSS) sensor (7M101)

Circuit Function

2

359 (GY/RD)

signal, return

Pin

Circuit

1

2037 (RD)

C194

C197b

12B637

14300

U11 Ignition transformer capacitor 2 (18801)

M8 Starter motor (11002)

Pin

Circuit

1

16 (RD/LG)

F01031

Circuit Function

Circuit Function Battery cable +

F01061

Pin

Circuit

1

113 (YE/LB)

Circuit Function Starter motor (11002), to, Starter relay (11450)

Voltage supplied in Start and Run (overload protected)

C196 12A581 1 R5 Daytime running lamps resistor

2

F02101

Pin

Circuit

1

471 (OG/LG)

Daytime running lamps resistor, to, Headlamp relay

Circuit Function

2

554 (YE/BK)

Voltage supplied at all times (overload protected)

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

E2o0001R

150-23

Connector Views

C202a

C202b

14401

14401

N442 Multifunction switch

N442 Multifunction switch

5

1

10

6

6

1

12

7

F12075 F10042

Pin

Circuit

Circuit Function

Pin

Circuit

1

63 (RD)

Switched ground, to, Windshield wiper motor (17508)

Circuit Function

1

511 (LG)

Brake pedal position switch (13480), to stoplamps

2

56 (DB/OG)

Switched ground, to, Windshield wiper motor (17508)

2

44 (LB)

Turn signal flasher, to turn signal switch

3

58 (WH)

Switched ground, to, Windshield wiper motor (17508)

3

385 (WH/RD)

Voltage supplied at all times (overload protected)

4

61 (YE/RD)

Switched ground, to, Windshield wiper motor (17508)

4

–

not used

5

589 (OG)

Switched ground, to, Windshield wiper motor (17508)

5

–

not used

6

57 (BK)

Ground

6

196 (DB/OG)

Voltage supplied at all times (overload protected)

7

2 (WH/LB)

7

632 (GY/OG)

Power, Hot with High Beams on

8

5 (OG/LB)

Turn lamps, feed, right rear

8

15 (RD/YE)

Power, Hot with Headlamps on

9

9 (LG/OG)

Turn lamps, feed, left rear

9

13 (RD/BK)

Power, Hot with Low Beams on

10

3 (LG/WH)

Turn lamps, feed, left front

10

–

not used

11

993 (BN/WH)

Switched ground, to, Rear wiper motor assembly

12

1300 (VT)

Switched ground, to, Rear wiper motor assembly

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

Turn lamps, feed, right front

E2o0001T

Connector Views

C205a

C205b

14401

14401

N113 Main light switch (11654)

N113 Main light switch (11654)

6

1

12

7

150-24

6

F12107

Pin

Circuit

1

Circuit Function

1

–

2

13 (RD/BK)

not used

3

–

4

–

5

275 (YE)

Blower motor relay, control

6

57 (BK)

Ground

7

1399 (DB/WH)

8

196 (DB/OG)

9

15 (RD/YE)

10

195 (TN/WH)

11

–

12

14 (BN)

F06209

Power, Hot with Low Beams on not used not used

autolamps, On Voltage supplied at all times (overload protected) Power, Hot with Headlamps on Park lamp relay – fused feed not used

Pin

Circuit

1

19 (LB/RD)

2

402 (OG/LG)

3

–

not used

4

57 (BK)

Ground

5

–

6

14 (BN)

Circuit Function Voltage supplied at all times (overload protected) Interior lamp relay, feed

not used Power, Exterior lamps

Power, Exterior lamps

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

E2o0001V

150-25

Connector Views

C210

* Diesel only ** gasoline engines

14401 13

1

1436 (VT/OG)** 1435 (DG/VT)**

804 (OG/LG) 804* 29 (YE/WH)** 813 (LB/WH)

1080 (LG/BK) 53 (BK/LB)

1081 (YE/RD)

1082 (YE/BK)

1079 (LG/RD) 16

4

* Excursion ** Pickup *** Audiophile

C211 14401

* 371 (PK/WH) **362 (DG/OG)

* 1362 (DG/OG) 786 (RD) 827 (TN/WH) ***800 (GY/LB) 787 (PK/BK)

4

12 801 (TN/YE) 803 (BN/PK) 802 (OG/RD)

70 (LB/WH) 85 (BN/LB)

693 (OG)

9

1

43 (DB)

789 (BN/WH) F16093

F12060

14A005

14A005 1079 (LG/RD) 53 (BK/LB)

16

4

693 (OG) 1081 (YE/RD)

1080 (LG/BK)

* 371 (PK/WH) **362 (DG/OG)

12

4

801 (TN/YE) 803 (BN/BK)

1435 (DG/VT)

813 (LB/WH)

1436 (VT/OG) 1082 (YE/BK)

29 (YE/WH) 13

1

70 (LB/WH) 85 (BN/LB)

802 (OG/RD)

804 (OG/LB)

1

9 43 (DB)

F16020 F12046

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

* 1362 (DG/OG) **786 (RD) 827 (TN/WH) ***800 (GY/LB) 787 (PK/BK)

789 (BN/WH)

E2o0001X

Connector Views

C212

14401

* ** *** ****

14A005

16

4

4

16

13

1

1

13

(1) *2 (WH/LB) *92 (LB/YE) *33 (WH/PK) (2) *3 (LG/WH) *1093 (TN/RD) (3) **306 (TN/LB) **1541 (DB) (4) ****810 (RD/LG) ****1540 (DG) ****48 ****640 (RD/YE) (5) ***33 (WH/PK) ***48 ***446 (OG/WH)

(6) **199 (LB/YE) **447 (OG/RD)

(12) ***891 (RD/BK) ***799 (OG/BK)

(7) ***76 (LGWH) ***690 (GY)

(13) ***1808 (BK) ***1068 (LG/BK)

(8) ***1402 (RD/WH) ***798 (LG/RD)

(14) ***1807 (WH) ***832 (LB/PK)

(9) ***48 ***833 (TN)

(15) 993 (BN/WH) (16) 1300 (VT)

(10) 694 (BK/LG) (11) ***99 (LG/BK) ***856 (VT)

14A005 13 13

Pickup W/Video Cassette Player W/DVD Player Diesel Pickup

F16036

F16034

C213

14401 11

11 1399 (DB/WH)

195 (TN/WH)

13 13

1399 (DB/WH)

195 (TN/WH)

116 (RD/BK)

196 (DB/OG)

116 (RD/BK) 1 (DB)

1306 (PKWH) 196 (DB/OG)

511 (LG)

941 (BK/WH)

941 (BK/WH)

1306 (PK/WH)

1104 (LB/RD) 396 (BK/OG)

15 (RD/YE) 15 (RD/YE)

811 (DG/OG)

811 (DG/OG) 16

4 F16093

150-26

1 (DB)

511 (LG)

1104 (LB)

759 (LG/YE)

676 (PK/OG) 15 (RD/YE)

396 (BK/OG) 760 (PK/LB)

805 (WH/LG)

811 (DG/OG) 4

16 F16020

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

E2o0001Z

150-27

Connector Views

C214

14401 13

14B079 1

(1) 829 (WH/VT)

(7)

(12) 825 (TN/LG)

(2) 694 (BJ/LG)

(8) 1542 (RD)

(13) 800 (GY/LB)

(3) 1068 (LG/BK)

(9) 827 (TN/WH)

(14) 57 (BK)

(4) 19 (LB/RD)

(10) 802 (OG/RD)

(15) 833 (TN)

(5) 48801 (TN/YE)

(11) 803 (BN/PK)

(16) 832 (LB/PK)

(6)

16

4

F16034

F16036

C218a

C218b

14401

1

2

(BN)

14401 P140 Air bag sliding contact (14A664)

P140 Air bag sliding contact (14A664)

7

8 F08245

Pin

Circuit

1

–

2

595 (LB/RD)

3

151 (LB/BK)

4

1 (DB)

5

19 (LB/RD)

6

848 (DG/OG)

7

57 (BK)

8

158 (BK/PK)

Circuit Function not used Auxiliary audio controls, steering wheel Speed control switch, input Horn relay, control Voltage supplied at all times (overload protected) Speed control switch, Ground Ground Key warning switch (11A127), input

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

3

Pin

Circuit

1

615 (GY/WH)

2

–

3

614 (GY/OG)

1

Circuit Function Driver air bag, return not used Driver air bag, feed, monitor

E2o00022

150-1

Connector Views

12

C220a

6

C220b

14401

14401

A30 Instrument cluster

A30 Instrument cluster

7

1 F12077

1

7

6

12

F12077

No.

Circuit

1

914 (TN/OG)

SCP Bus +

2

915 (PK/LB)

SCP Bus –

3

29 (YE/WH)

Circuit function

Fuel pump/fuel gauge sender

4

396 (BK/OG)

Fuel sender, logic ground

5

3 (LG/WH)

Turn lamps, feed, left front

6

–

7

693 (OG)

not used Voltage supplied at all times (overload protected)

Pin

Circuit

Circuit Function

1

759 (LG/YE)

Door ajar switch, left rear

2

760 (PK/LB)

Door ajar switch, right rear

3

679 (GY/BK)

Vehicle Speed Sensor (VSS) +

4

975 (BU/YE)

Four–wheel drive control module, to, Transfer case assembly

5

210 (LB)

Four–wheel drive control module, to, Instrument cluster

6

85 (BN/LB)

7

–

Safety belt buckle switch (10B924), input not used

Interior lamp relay, feed

8

1332 (LB)

not used

9

158 (BK/PK)

Key warning switch (11A127), input

419 (DG/LG)

Air suspension module (3C142), to, Instrumentation and Warning System

10

1083 (LB/BK)

Air bag, tone driver

11

162 (LG/RD)

Parking brake switch (15A851)

11

789 (BN/WH)

Fuel Tank Selector, indicator

12

904 (LG/RD)

Generator/Battery indicator, control

12

–

8

402 (OG/LG)

9

–

10

not used

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

Accessory delay relay, Terminal number

E2o00024

150-29

Connector Views

C220c

1

11

C228a 14401

14401

A205 Electronic Automatic Temperature Control (EATC) module (19980)

A30 Instrument cluster

1

13

14

26

F26015

20

10

F20020

Pin

Circuit

1

–

Circuit function

2

676 (PK/OG)

logic ground

3

752 (YE/RD)

Blower motor speed controller, Signal return

4

436 (RD/LG)

Blend door actuator, position sense +

not used

Pin

Circuit

5

1070 (BN/LB)

1

54 (LG/YE)

Voltage supplied at all times (overload protected)

6

–

2

53 (BK/LB)

Interior lamp relay, switched power, output

7

3061 (LB/OG)

3

–

not used

8

–

4

2 (WH/LB)

Turn lamps, feed, right front

9

1112 (WH/LB)

5

12 (LG/BK)

Switched, Ground

10

261 (OG/BK)

6

–

not used

11

1111 (VT)

Remote solenoid assembly

7

–

not used

12

1110 (LG/VT)

Remote solenoid assembly

Circuit Function

to heater/A/C controls, in steering wheel not used Temperature, with anti–theft/central locking module + not used Remote solenoid assembly, common Blower motor, High

8

31 (WH/RD)

Engine oil pressure indicator, control

13

1107 (WH)

Remote solenoid assembly

9

512 (TN/LG)

Brake indicator, control

14

19 (LB/RD)

Illumination dimmer

–

10

531 (DG/YE)

Brake fluid level switch (2L414), signal

15

not used

11

705 (DG/OG)

Battery saver relay, switched power

16

754 (LG/WH)

12

785 (BK/LG)

Voltage supplied at all times (overload protected)

17

–

Temperature, with anti–theft/central locking module + not used

13

676 (PK/OG)

Vehicle Speed Sensor (VSS) –

18

–

not used

14

608 (BK/YE)

Air bag indicator, control

19

790 (WH/OG)

Temperature, with anti–theft/central locking module +

15

57 (BK)

Ground

20

217 (DB/OG)

Sunload sensor (19E663), signal

Voltage supplied at all times (overload protected)

21

437 (YE/LG)

Blend door actuator, position sense, monitor

Cruise set, indicator, control

22

–

Anti–lock brake indicator, control

23

399 (BN/YE)

16

19 (LB/RD)

17

203 (OG/LB)

18

603 (DG)

19

1002 (BK/PK)

Voltage in Run or Accessory (overload protected)

24

–

20

640 (RD/YE)

Voltage supplied in Start and Run (overload protected)

25

1109 (OG/BK)

Remote solenoid assembly

26

1108 (TN.WH)

Remote solenoid assembly

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

not used Blower motor relay, control not used

E2o00026

Connector Views

C228b

C233

14401

14401

A205 Electronic Automatic Temperature Control (EATC) module (19980)

1

11

12

22

3

B206 In–vehicle temperature sensor (19C734)

1 F03032

Pin

Circuit

1

790 (WH/OG)

2

–

3

470 (PK/BK)

F22017

Pin

Circuit

1

–

2

–

3

693 (OG)

4

–

Circuit function not used not used

6

438 (RD/WH)

7

–

not used

8

–

not used

9

–

not used

– 22 (LB/BK)

Sensor signal return (reference/ground) Blend door actuator, signal –

–

not used

–

not used

14

–

not used

15

–

not used

16

–

not used

17

–

not used

18

348 (VT)

logic ground, Pressure

19

250 (OG)

Blend door actuator

20

249 (DB/LG)

Blend door actuator

– 296 (WH/VT)

C241 14401

8

4

5

1

N10 Rear window defrost switch (18578)

F08187

not used

13

22

Sensor signal return (reference/ground)

Voltage supplied at all times (overload protected)

12

21

not used

UBP Diagnostics

470 (PK/BK)

11

Circuit function signal from Electronic Automatic Temperature Control (EATC) module (19980)

not used

5

10

150-30

not used Voltage in Run (overload protected)

Pin

Circuit

1

676 (PK/OG)

2

1010 (DB/OG)

3

–

not used

4

57 (BK)

Ground

5

–

6

59 (DG/VT)

7

–

8

19 (LB/RD)

Circuit Function Vehicle Speed Sensor (VSS) – Rear window defrost switch (18578), input

not used Fused rear window defrost relay, switched power not used Switch illumination

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

E2o00029

150-31

Connector Views

C250

C251

14401

14401

N278 Ignition switch (11572)

D20 Data Link Connector (DLC) (14489)

16

9

8

1 F16121

I2 B1

A3 A1

B5 B3

P1 GND

STA

A2 P2

I4 A4 B4

Pin

Circuit

1

–

Circuit Function

2

914 (TN/OG)

3

693 (OG)

4

57 (BK)

Ground

5

570 (BK/WH)

Ground

6

–

not used

7

70 (LB/WH)

ISO Bus

8

–

not used

9

–

not used

10

915 (PK/LB)

SCP Bus

not used SCP Bus + UBP Diagnostics

B2

F15014

11

–

not used

12

–

not used

fused feed, Accessory

13

107 (VT)

not used

14

–

not used

1040 (RD/BK)

Voltage in Run (overload protected)

15

–

not used

A4

687 (GY/YE)

Voltage in Run (overload protected)

16

40 (LB/WH)

B1

37 (YE)

Pin

Circuit

A1

964 (DB/LG)

A2

–

A3

Circuit Function

Voltage supplied at all times (overload protected)

B2

–

B3

37 (YE)

not used

B4

1050 (LG/VT)

Voltage supplied at all times (overload protected)

B5

325 (DB/OG)

Starter relay (11450), control

L1

16 (RD/LG)

Voltage supplied at all times (overload protected)

Voltage supplied in Start and Run (overload protected)

I2

–

not used

P1

–

not used

P2

–

not used

STA

1522 (DG)

GND

–

Voltage supplied in Start (overload protected) not used

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

Module programming signal

Cigar lighter, feed

E2o0002B

Connector Views

C252

150-32

C254 8

16

14401

14401

1

E28 Glove box lamp (14413)

A102 Passive anti–theft transceiver module (15607)

2

F02071

Pin

1

Circuit

1

1215 (WH/LG)

TX signal

2

1269 (OG/RD)

Anti–Theft indicator

3

–

4

915 (PK/LB)

57 (BK)

2

54 (LG/YE)

Circuit Function Ground Voltage supplied at all times (overload protected)

9 F16017

Pin

Circuit

1

Circuit function

C256 14401 A43 Passenger air bag module (15044A74)

3

not used

1 F03035

Standard Corporate Protocol (SCP) data –

5

914 (PK/LB)

Standard Corporate Protocol (SCP) data +

Pin

Circuit

6

165 (TN/WH)

TX –

1

616 (PK/BK)

not used

2

–

Voltage supplied at all times (overload protected)

3

607 (LB/OG)

7

–

8

22 (LB/BK)

9

1216 (GY/OG)

RX signal

10

–

not used

11

–

not used

12

–

not used

13

–

not used

14

676 (PK/OG)

Ground

15

1266 (RD/YE)

Voltage, ignition switch in Start or Run (overload protected electronic module)

16

–

Circuit Function Passenger air bag, return not used Passenger air bag, feed, monitor

not used

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

E2o0002E

150-33

Connector Views

C257

C264

* gasoline engines

14A005 P5 Clutch triple function switch jumper

14401 1

9

6

1

F06084

19 (LB/RD)

295 (LB/PK)

71 (OG/LG)

676 (PK/OG)

54 (LG/YE)*

3061 (LB/OG)

Pin

Circuit

Circuit Function switched power, to starter solenoid

14 (BN)

1

33 (WH/PK)

2

1093 (TN/RD)

3

306 (TN/LB)

Brake pedal position switch (13480), input

679 (GY/BK)

4

810 (RD/LG)

Brake pedal position switch (13480), input – gasoline engines

70 (LB/WH)

640 (RD/YE)

Voltage supplied in Start and Run (overload protected) Diesel only

5

33 (WH/PK)

switched power, to starter solenoid

6

199 (LB/YE)

Clutch pedal position switch, to, Powertrain Control Module (PCM) (12A650)

57 (BK)

Power, Hot in Start with Park or Neutral

29 (YE/WH)

8 14

F14008

17C712 9 1

19 (LB/RD)

295 (LB/PK)

71 (OG/LG)

676 (PK/OG)

54 (LG/YE)

3061 (LB/OG) 14 (BN) 57 (BK)

679 (GY/BK)

470 (PK/BK)

70 (LB/WH)

140 (BK/PK) 8

29 (YE/WH) 14

F14002

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

E2o0002G

Connector Views

C265

* gasoline engines

150-34

C270a 14401 P91 Central Junction Box (CJB) (14A068)

14A005 7

13

24

1

12

523 (RD/PK)

1

F32003

519 (LG/BK) 359 (GY/RD)

Pin 389 (WH/BK)

Circuit

Circuit Function

1

54 (LG/YE)

2

1000 (RD/BK)

Voltage supplied at all times (overload protected) Voltage supplied in Start (overload protected)

3

221 (OG/WH)

Switched, Ground

4

33 (WH/PK)

5

–

392 (RD/LG) 791 (RD/PK) 351 (BN/WH)

6 10 F10025

12A581 7 1

523 (RD/PK)

6

351 (BN/WH)* 10

F10009

switched power, to starter solenoid not used

6

296 (WH/VT)

7

1306 (PK/WH)

8

640 (RD/YE)

Power (Start or Run)

9

640 (RD/YE)

Voltage supplied in Start and Run (overload protected)

10

1002 (BK/PK)

Voltage in Run or Accessory (overload protected)

11

296 (WH/VT)

Voltage supplied in Start and Run (overload protected)

12

399 (BN/YE)

Blower motor relay, control

519 (LG/BK)

13

57 (BK)

359 (GY/RD)

14

1332 (LB)

15

705 (LG/OG)

16

294 (WH/LB)

17

275 (YE)

18

609 (OG/YE)

Voltage supplied in Start and Run (overload protected) Voltage supplied at all times (overload protected), to, Vehicle Security Module (VSM)

Ground Accessory delay relay, control Battery saver relay, switched power Voltage supplied in Start and Run (overload protected) Blower motor relay, control Voltage supplied at all times (overload protected)

19

1 (DB)

20

418 (DG/YE)

Voltage supplied at all times (overload protected)

Horn relay, control

21

295 (LB/PK)

electronic cluster, Accessory, feed

22

238 (DG/YE)

Fuel pump relay, switched power, output

23

194 (PK)

24

829 (WH/VT)

Window safety relay, switched output Voltage supplied at all times (overload protected)

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

E2o0002I

150-35

Connector Views

C270b

1

7

C270c

14401

14401

P91 Central Junction Box (CJB) (14A068)

P91 Central Junction Box (CJB) (14A068)

1

3

4 6

6 F06267

12

F12137

Pin

Circuit

1

–

Circuit Function

2

10 (LG/RD)

Voltage supplied at all times (overload protected)

3

9 (LG/OG)

Turn lamps, feed, left rear

4

–

not used Pin

Circuit

not used

1

1050 (LG/VT)

Circuit Function Voltage supplied at all times (overload protected)

5

14 (BN)

Power, Exterior lamps

2

37 (YE)

6

785 (BK/LG)

Voltage supplied at all times (overload protected)

3

1040 (RD/BK)

Voltage supplied at all times (overload protected)

7

632 (GY/OG)

Power, Hot with High Beams on

4

964 (DB/LG)

fused feed, Accessory

Voltage in Run (overload protected)

8

1522 (DG)

Voltage supplied at all times (overload protected)

5

687 (GY/YE)

Voltage in Run (overload protected)

9

12 (LG/BK)

Power, Hot with High Beams on

6

16 (RD/LG)

Voltage supplied in Start and Run (overload protected)

10

195 (TN/WH)

11

5 (OG/LB)

12

196 (DB/OG)

Park lamp relay – fused feed Turn lamps, feed, right rear Voltage supplied at all times (overload protected)

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

E2o0002K

Connector Views

7

C270d

8

11

C270f

14401

12A581

P91 Central Junction Box (CJB) (14A068)

P91 Central Junction Box (CJB) (14A068)

150-36

12

1 1

2

2

F12056

Pin F08112

Pin

Circuit

1

1542 (RD)

2

–

3 4

Circuit Function

Circuit

Circuit Function

1

140 (BK/PK)

Voltage supplied in reverse

2

161 (DG/OG)

Headlamp, right (13008), (Low beam lamp feed)

3

160 (DB/WH)

Headlamp, left (13008), (Low beam lamp feed)

Voltage supplied at all times (overload protected)

4

533 (TN/RD)

Voltage supplied at all times (overload protected)

not used

5

57 (BK)

1567 (RD/LB)

Voltage supplied at all times (overload protected), to, Adjustable pedal switch

6

1093 (TN/RD)

7

54 (LG/YE)

364 (BK/LG)

Voltage supplied at all times (overload protected), to, Auxiliary A/C relay

8

–

not used

9

–

not used

10

926 (LB/OG)

11

57 (BK)

12

321 (GY/WH)

5

797 (LG/VT)

6

–

Voltage supplied at all times (overload protected) not used

7

40 (LB/WH)

Cigar lighter, feed

8

59 (DG/VT)

fused feed, to, Rear window defrost switch (18578)

1

C270e 14401

2

P91 Central Junction Box (CJB) (14A068)

Pin

Circuit

1

50 (RD)

Ground Power, Hot in Start with Park or Neutral Voltage supplied at all times (overload protected)

Fuel pump relay, control Ground A/C clutch relay, switched output

3 4

F04140

Circuit Function Central Junction Box (CJB) (14A068), Start, to, Ignition switch (11572)

2

1049 (BN/PK)

Voltage supplied at all times (overload protected)

3

116 (RD/BK)

Voltage supplied at all times (overload protected), to, Vehicle Security Module (VSM)

4

325 (DB/OG)

Starter relay (11450), control

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

E2o0002N

150-37

Connector Views 1

C270g

7

7

** ***

8

12A581

12A581

P91 Central Junction Box (CJB) (14A068)

P91 Central Junction Box (CJB) (14A068)

6

1

Pin

F08112

Circuit

1

–

2

113 (YE/LB)

3

–

4

13 (RD/BK)

5

22 (LB/BK)

Circuit Function not used Starter motor (11002), to, Starter relay (11450) not used Power, Hot with Low Beams on Brake feed

6

181 (BN/OG)

Voltage supplied at all times (overload protected)

7

729 (RD/WH)

Voltage supplied at all times (overload protected)

8

–

not used

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

automatic transmission Diesel only gasoline engines

12

F12137

2

Pin

*

C270h

Circuit

1

12 (LG/BK)

2

478 (TN/OG)

Circuit Function Power, Hot with High Beams on Fog lamp switch, to rear fog lamp

3

14 (BN)

4

814** (WH/BK)

Power, Exterior lamps

5

361 (RD)

Voltage supplied in Start and Run (overload protected)

6

391 (RD/YE)

Voltage supplied in Start and Run (overload protected)

7

295 (LB/PK)

electronic cluster, Accessory, feed

8

33 (WH/PK)*

switched power, to starter solenoid

Injector Driver Module (IDM) power relay, control

9

6 (YE/LG)

Horn relay, switched power, output

10

238 (DG/YE)***

Fuel pump relay, switched power, output

11

326 (WH/VT)

Central Junction Box (CJB) (14A068), to, Ignition relay

12

554 (YE/BK)

Voltage supplied at all times (overload protected)

E2o0002P

Connector Views

C270j

150-38

7

C270k

8

14A005

14A005 P91 Central Junction Box (CJB) (14A068)

1

2 4

P91 Central Junction Box (CJB) (14A068)

3

6

5

8

7

10

1

9

12

2

11

14

13

16

15

F16099 F08112

Circuit

1

–

2

1544 (OG) 186 (BN/LB)

Circuit Function not used

Pin

Circuit

1

–

not used

2

–

not used

3

3

956 (OG/LG)

Voltage supplied at all times (overload protected)

4

49 (OG)

Voltage supplied in Start and Run (overload protected)

5

59 (OG/VT)

Heated rear window

not used

6

1153 (RD/BK)

Voltage supplied at all times (overload protected)

Turn lamps, feed, right rear

7

1543 (YE)

8

–

4

391 (RD/YE)

5

–

6

5 (OG/LB)

7

963 (BK/LG)

8

9 (LG/OG)

9

–

10

140 (BK/PK)

Circuit Function

Pin

Trailer tow connector (15A416), Reversing lamps Turn lamps, feed, left rear

Voltage supplied at all times (overload protected), to, Power point, rear (19G247) Rear defrost Voltage in Run (overload protected)

Voltage supplied at all times (overload protected), to, Power point, C pillar (19N236) not used

not used Voltage supplied in reverse

11

194 (PK)

Window safety relay, switched output

12

14 (BN)

Power, Exterior lamps

13

–

not used

14

295 (LB/PK)

electronic cluster, Accessory, feed

15

962 (BN/WH)

Trailer tow relay, switched output

16

54 (LG/YE)

Voltage supplied at all times (overload protected)

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

E2o0002R

150-39

Connector Views

4

C270l

1

C270m 14401

14A005

P91 Central Junction Box (CJB) (14A068)

P91 Central Junction Box (CJB) (14A068) 6

3 F06229

Pin

Circuit

1

–

2

64 (DG)

Turn lamps, feed, right rear

3

52 (YE)

Turn lamps, feed, left rear

4

400 (LB/BK)

5

566 (DG)

6

51 (BK/WH)

F06269 4

1

Pin

Circuit

1

–

2

704 (DG/LG)

Voltage supplied at all times (overload protected)

3

532 (OG/YE)

Voltage supplied at all times (overload protected)

4

–

5

–

6

65 (DG)

Circuit Function

Circuit Function not used

not used not used Voltage supplied at all times (overload protected), to, Windshield wiper motor (17508)

not used

Accessory relay, switched power, output Voltage supplied at all times (overload protected) Multifunction switch, Voltage: Ignition switch in Start, Generic Electronic Module (GEM) (14B205)

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

C270p 14300 P91 Central Junction Box (CJB) (14A068) F01115

Pin

Circuit

1

2037 (RD)

Circuit function Battery Power

E2o0002U

Connector Views

14B079

14401

C275

150-40

13 1

13

16

1

1

4

4

13

16 F16020

F16087

(1) 1562 (YE)

(7) 1808 (BK)

(12) 48

(2) 1561 (OG)

(8) 1807 (WH)

(13) 1564 (RD)

(3) 1560 (WH)

(9) 57 (BK)

(14) 1540 (DG)

(4) 1559 (RD)

(10) 76 (LG/WH)

(15) 1402 (RD/WH)

(5) 48

(11) 99 (LG/BK)

(16) 891 (RD/BK)

(6) 1541 (DB)

C278 14401 1

N82 Brake pedal position switch (13480)

5

F05145

Pin

Circuit

1

676 (PK/OG)

Ground

Circuit Function

2

810 (RD/LG)

Brake pedal position switch (13480), input

3

22 (LB/BK)

Voltage supplied at all times (overload protected)

4

511 (LG)

Brake pedal position switch (13480), to stoplamps

5

10 (LG/RD)

Voltage supplied at all times (overload protected)

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

E2o0002W

150-41

Connector Views

C281a

C281b

14401

14401

A255 Four–wheel drive control module

1

13

14

26

A255 Four–wheel drive control module

1

11

12

22

F26015 F22017

Pin

Circuit

1

–

not used

Circuit Function

2

–

not used

3

–

not used

4

–

not used

5

–

6

–

7

Pin

Circuit

Circuit Function

1

463 (RD/WH)

2

–

3

780 (DB)

not used

4

465 (WH/LB)

not used

5

976 (OG)

–

not used

6

605 (RD)

8

–

not used

7

145 (GY/BK)

Shift solenoid

9

870 (VT/YE)

Voltage supplied in reverse

8

975 (BN/YE)

10

–

Four–wheel drive control module, to, Transfer case assembly Four–wheel drive control module, to, Instrument cluster

not used

Neutral, switch sense, input not used Four–wheel drive control module, to, Four–wheel drive switch ESOF, Reference voltage Shift solenoid Voltage supplied at all times (not overload protected)

11

–

not used

9

210 (LB)

12

–

not used

10

782 (BN/WH)

Transfer case low to high relay, control

13

–

not used

11

781 (OG/LB)

Transfer case high to low relay, control

14

–

not used

12

810 (RD/LG)

Brake pedal position switch (13480), input

15

–

not used

13

–

16

–

not used

14

–

17

–

not used

15

771 (VT/YE)

Motor position 5

18

640 (RD/YE)

Voltage supplied in Start and Run (overload protected)

16

763 (OG/WH)

Motor position 2

19

–

not used

17

764 (BN/WH)

Motor position 3

20

–

not used

18

770 (WH)

Motor position 4

21

–

not used

19

–

not used

22

–

not used

20

–

not used

23

–

not used

21

–

not used

24

–

not used

22

–

not used

25

70 (LB/WH)

ISO Bus

26

57 (BK)

Ground

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

not used not used

E2o0002Y

Connector Views

C281c

C282

150-42

Excursion

(GY) 1

14401

14401

N316 Inertia Fuel Shutoff (IFS) switch (9D362)

A255 Four–wheel drive control module

3

F03130

Pin

Circuit

1

238 (DG/YE)

2

–

3

787 (PK/BK)

Circuit Function Fuel pump relay, switched power, output not used Fuel pump, Power

F18021

C284 Pin

Circuit

Circuit Function

1

–

not used

2

–

not used not used

14401 N141 Four–wheel drive switch

4

1 F04027

3

–

Pin

Circuit

4

33 (WH/PK)

Voltage supplied in Start (overload protected)

1

19 (LB/RD)

5

22 (LB/BK)

Voltage supplied at all times (overload protected)

2

780 (DB)

6

–

not used

Four–wheel drive control module, to, Four–wheel drive switch

7

–

not used

3

465 (WH/LB)

8

–

not used

Four–wheel drive control module, to, Four–wheel drive switch

9

679 (GY/BK)

4

57 (BK)

Vehicle Speed Sensor (VSS) +

10

–

11

22 (LB/BK)

12

–

not used

13

–

not used

14

1002 (BK/PK)

15

–

not used

16

–

not used

17

–

not used

Pin

Circuit

18

–

not used

1

217 (DB/OG)

Circuit Function Voltage supplied at all times (overload protected)

Ground

not used Voltage supplied at all times (overload protected)

Voltage in Run or Accessory (overload protected)

C286

1

14401

2

B72 Sunload sensor (19E663)

3

F03197

2

57 (BK)

3

1104 (LB)

Circuit Function signal to Electronic Automatic Temperature Control (EATC) module (19980) Ground signal to Vehicle Security Module (VSM)

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

E2o00032

150-43

Connector Views

C289

5

1

14401

C290a 14401

M256 Temperature blend door actuator (19E616)

8

4

A11 Radio (18806)

8

1

16

9

F08059

Pin

Circuit

1

– 436 (RD/LG)

2

– 437 (YE/LG)

3

–

4

437 (YE/LG) –

Circuit Function not used, with EATC

F16071

Air temperature door variable resistor –, manual A/C not used, with EATC Air temperature door variable resistor, wiper, manual A/C not used Air temperature door variable resistor, wiper, with EATC not used, manual A/C Blend door actuator, CCW, with EATC

Pin

Circuit

1

19 (LB/RD)

Ground, manual A/C

2

57 (BK)

Blend door actuator, CW, with EATC

3

1000 (RD/BK)

4

–

5

802 (OG/RD)

Circuit Function

5

250 (OG)

6

249 (DB/LG)

7

296 (WH/VT) 438 (RD/WH)

Voltage, hot in run only, manual A/C Air temperature door variable resistor, +

8

436 (RD/LG)

Air temperature door variable resistor, –, with EATC

6

803 (BN/PK)

Speaker, right rear (18808) –

not used, manual A/C

7

805 (WH/LG)

Speaker, right front (18808) +

8

811 (DG/OG)

Speaker, right front (18808) –

57 (BK)

–

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

Illumination Ground Voltage supplied in Start (overload protected) not used Speaker, right rear (18808) +

9

797 (LG/VT)

Voltage supplied at all times (overload protected)

10

1002 (BK/PK)

Voltage in Run or Accessory (overload protected)

11

694 (BK/LG)

Ground

12

800 (GY/LB)

Speaker, left rear (18808) +

13

801 (TN/YE)

Speaker, left rear (18808) –

14

804 (OG/LG)

Speaker, left front (18808) +

15

813 (LB/WH)

Speaker, left front (18808) –

16

694 (BK/LG)

Ground

E2o00034

Connector Views

C290b

C294a

14401

14401 P82 Function selector switch assembly, front

A11 Radio (18806)

Circuit

8

1

296 (WH/VT)

14

2

348 (VT)

3

399 (BN/YE)

4

57 (BK)

1

13

F20023

Pin

Circuit

Circuit function

1

–

not used

2

–

not used

3

–

not used

4

–

not used

5

1068 (LG/BK)

6

832 (LB/PK)

Audio corporate protocol (A

7

833 (TN)

Audio corporate protocol B

8

–

9

679 (GY/BK)

Audio System ON (ASYSON)

Blower motor relay, control Ground

1

P82 Function selector switch assembly, front

2 F02243

Circuit

Vehicle Speed Sensor (VSS)

1

19 (LB/RD)

2

57 (BK)

–

not used

11

–

not used

12

–

not used

13

–

not used

C294c

14

595 (LB/RD)

Auxiliary audio controls, steering wheel

14401

15

–

not used

16

48

Drain wire

17

690 (GY)

Audio signal positive Right to Video System

18

799 (OG/BK)

Audio signal negative Right to Video System

19

856 (VT) 798 (LG/RD)

Fused accessory relay, switched power, output A/C demand signal

14401

10

20

Circuit Function

C294b

Pin

not used

1 F04027

Pin

7

20

4

150-44

Circuit Function Voltage supplied at all times (overload protected) Ground

P82 Function selector switch assembly, front

3

4

1

2

F04193

Audio signal positive Left to Video System

Pin

Circuit

Audio signal negative Left to Video System

1

261 (OG/BK)

Blower motor, to switch – High

2

754 (LG/WH)

Blower switch speed control, to resistor

3

57 (BK)

4

752 (YE/RD)

Circuit Function

Ground Blower switch speed control, to resistor

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

E2o00038

150-45

Connector Views

C294d

C303 1

14401

2

P82 Function selector switch assembly, front

2

14A005

1

A226 Passenger safety belt retractor pretensioner

3

F02042 F03165

Pin

Circuit

Circuit Function

Pin

Circuit

1

436 (RD/LG)

Air temperature door variable resistor +

1

1081 (YE/RD)

Passenger safety belt retractor pretensioner, feed

2

437 (YE/LG)

Air temperature door variable resistor, wiper

2

1082 (YE/BK)

Passenger safety belt retractor pretensioner, return

3

438 (RD/WH)

Air temperature door variable resistor –

Circuit Function

C300

15K867

14A005

9

9 1 1441 (WH/LG) 1442 (DG/WH)

1443 (WH/LB)

1443 (WH/LB)

1436 (VT/OG)

1436 (VT/OG)

1440 (DG/YE)

1440 (DG/YE)

1 1441 (WH/LG) 1442 (DG/WH)

140 (BK/PK)

140 (BK/PK)

1435 (DG/VT)

1435 (DG/VT)

70 (LB/WH)

70 (LB/WH)

57 (BK)

57 (BK) 1439 (BN/PK)

295 (LB/PK)

1439 (BN/PK)

295 (LB/PK)

1444 (DB/YE)

1444 (DB/YE) 8 14

F14008

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

8 14

F14002

E2o0003B

Connector Views

14405

C311

14A005 49 (OG)

962 (BN/WH) 1

9

49 (OG)

962 (BN/WH) 1

14 (BN)

140 (BK/PK) 53 (BK/LB)

12

4

9

14 (BN) 789 (BN/WH)

29 (YE/WH) 396 (BK/BG)

963 (BK/LG) 787 (PK/BK)

150-46

140 (BK/PK) 53 (BK/LB)

29 (YE/WH)

786 (RD) 963 (BK/LG)

396 (BK/BG) 4

43 (DB)

12

43 (DB)

787 (PK/BK)

F12045

F12046

* W/Video Cassette Player

C313

14335

14A005

16

4

4

16

13

1

1

13

F16036

F16034

(1) 941 (BK/WH)

(7) 23 (TN/LG)

(2) *993 (BN/WH)

(8) *48 *1541 (DB)

(3) 1300 (VT)

(9) 406 (BN/WH)

(4) *829 (WH/VT) *1540 (DG)

(10) *99 (LG/BK)

(5) *1068 (LG/PK) *76 (LG/WH)

(11) *798 (LG/RD) *1563 (LG)

(6) *694 (BK/LG) *48

(12) **690 (GY) *1563 (LG)

(13) *832 (LB/PK) *1402 (RD/WH) (14) *833 (TN) *891 (RD/PK) (15) *856 (VT) *694 (BK/LG) (16) *799 (OG/BK) *1808 (BK)

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

E2o0003D

150-47

Connector Views

C314

C315 14A005

14335

1

9

9

1

4

12

12

4

14B122

14A699

F12060

F12062

F06167 F06249

(1) 118 (PK/OG)

(5) 53 (BK/LB)

(2)

(6) 297 (BK/LB)

(3) 19 (LB/RD)

(7) 54 (LG/YE)

(11) 57 (BK)

(1) 443 (LG/RD)

(4) –

(4) 117 (PK/BK)

(8)

(12) 194 (PK

(2 442 (LG/OG)

(5) 446 (OG/WH)

(3) 444 (LG/BK)

(6) 447 (OG/RD)

C316

(9) 186 (BN/LB) (10) 511 (LG)

14A504

14A504

1

9

1

1130 (PK/LG) 1128 (GY/LB)

269 (LB/OG) 756 (RD/PK)

1127 (YE) 1129 (BN/WH)

751 (DB/WH) 515 (OG/RD) 12

9

269 (LB/OG) 756 (RD/PK)

1130 (PK/LG) 1128 (GY/LB)

751 (DB/WH) 515 (OG/RD)

1127 (YE) 1129 (BN/WH)

4

4 1121 (DG/YE)

F12060

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

12

1121 (DG/YE) F12046

E2o0003G

Connector Views

C320

8

4

C321

14A699

14B084

N274 Seat heater switch, driver side

N275 Seat heater switch, passenger side

5

1

Circuit

Circuit Function

1

1020 (DG/VT)

2

57 (BK)

Ground

Heated seat module, driver side front

3

–

not used

4

57 (BK)

Ground

5

–

not used

6

461 (OG)

7

–

not used

8

–

not used

Switch illumination

1

5

4

8

F08110

F08060

Pin

150-48

Pin

Circuit

1

1020 (DG/VT)

Circuit Function

2

57 (BK)

Ground

3

–

not used

4

57 (BK)

Ground

5

–

6

461 (OG)

7

–

not used

8

–

not used

Safety belt assembly, left

not used Switch illumination

C323 14B084 N317 Safety belt buckle switch (10B924)

2

4

1

3

F04269

Pin

Circuit

1

–

Circuit Function

2 3

85 (BN/LB) 57 (BK)

Ground

4

–

not used

not used Safety belt buckle switch (10B924), input

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

E2o0003J

150-49

Connector Views

C328

C329 14B084

14A504

A223 Heated seat module, passenger side front

6

1

12

7

1122 (RD)

1123 (YE/WH) 1

2

3

4

F12075 1124 (WH)

1125 (BN)

F04263

14335

1122 (RD)

1

2

1123 (YE/WH) 1125 (BN)

1124 (WH) 4

3

F04251

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

Pin

Circuit

1

57 (BK)

Ground

Circuit Function

2

–

not used

3

1061 (BN/LB)

Seat cushion heater, driver side, Sensor, return

4

1060 (BK/LB)

Seat cushion heater, passenger side, Sensor, feed

5

295 (LB/PK)

electronic cluster, Accessory, feed

6

1064 (YE/LB)

Seat cushion heater, driver side, heater, feed

7

1067 (VT/LB)

Seat back heater, passenger side, heater, return

8

1020 (DG/VT)

Climate controlled seat module

9

–

10

461 (OG)

11

–

12

1153 (RD/BK)

not used Electronic Automatic Temperature Control (EATC) module (19980), to, Heated seat module, driver side front not used Voltage supplied at all times (overload protected)

E2o0003L

Connector Views

C330

150-50

C334 8

7

14B084

14B084

N217 Seat adjust switch, passenger side front

N30 Seat cushion heater, right front

4

1 2

1 F08245

Pin

Circuit

F04139

Circuit Function

1

984 (YE/LB)

Seat adjust switch, to, rear, Tilt, Seat motor

2

989 (RD/LG)

Seat adjust switch, to, front, Tilt, Seat motor

3

988 (YE/LG)

Seat adjust switch, to, front, Tilt, Seat motor

4

51 (BK/WH)

Multifunction switch, Voltage: Ignition switch in Start, Generic Electronic Module (GEM) (14B205)

5

985 (RD/LB)

Seat adjust switch, to, rear, Tilt, Seat motor

6

987 (RD/WH)

Seat adjust switch, to, Passenger seat horizontal motor

7

986 (YE/WH)

Seat adjust switch, to, Passenger seat horizontal motor

8

57 (BK)

Pin

Circuit

1

1064 (YE/LB)

Seat cushion heater, driver side, heater, feed

Circuit Function

2

1060 (BK/LB)

Seat cushion heater, passenger side, Sensor, feed

3

1061 (BN/LB)

Seat cushion heater, passenger side, Sensor, return

4

1066 (GY/LB)

Seat back heater, passenger side, feed

Ground

C335 1

14B084 N32 Seat back heater, right front

2

F02077

Pin

Circuit

1

1066 (GY/LB)

Seat back heater, passenger side, feed

Circuit Function

2

1067 (VT/LB)

Seat back heater, passenger side, heater, return

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

E2o0003O

150-51

Connector Views

C339

C340 14A504

14A005

14A005

295 (LB/PK)

1153 (RD/BK)

1

9

1

9

1

2

3

4 57 (BK)

51 (BK/WH)

4

12

12

4

14B084 F12060

F12046

(1)

(5)

(9) 1544 (OG)

(2)

(6)

(10) 70 (LB/WH)

(3)

(7) 295 (LB/PK)

(11) 1435 (DG/VT)

(4) 371 (PK/WH)

(8) 1436 (VT/OG)

(12)

1153 (RD/BK)

295 (LB/PK) 2

1

4

3 51 (BK/WH)

57 (BK)

F04075

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

E2o0003Q

Connector Views

C341a 14A699 A207 Driver seat module (14C718)

Pin

Circuit

1

1469 (RD/LB)

12

1

C341b

24

13

14A699

1

A207 Driver seat module (14C718)

2

F24021

Circuit Function Driver seat module (14C718), to, Power seat motor assembly, left

F02032

2

–

3

1467 (GY/YE)

Power seat switch, left, to, Driver seat module (14C718)

Pin

Circuit

4

1468 (GY/LB)

Power seat switch, left, to, Driver seat module (14C718)

1

566 (DG)

5

442 (LG/OG)

Seat position sensor – horizontal sense

2

57 (BK)

6

443 (LG/RD)

Driver seat module (14C718), to, Power seat motor assembly, left

7

1463 (RD/YE)

Power seat switch, left, to, Driver seat module (14C718)

8

–

9

1474 (RD/LG)

not used

not used Driver seat module (14C718), to, Power seat motor assembly, left

10

1489 (LB/BK)

11

1471 (RD/WH)

12

1490 (LB/OG)

Driver seat module (14C718), to, Adjustable pedal motor (2C429)

13

447 (OG/RD)

Sensor, return, from, Driver seat module (14C718)

14

1465 (GY/WH)

Power seat switch, left, to, Driver seat module (14C718)

15

1466 (GY/OG)

Power seat switch, left, to, Driver seat module (14C718)

16 17

1464 (YE) 444 (LG/BK)

18

–

19

446 (OG/WH)

20

–

21

–

22

1472 (YE/WH)

150-52

Driver seat module (14C718), to, Adjustable pedal motor (2C429)

Circuit Function Voltage supplied at all times (overload protected) Ground

C341c 14A005 1 6

A207 Driver seat module (14C718)

2 7 8 3 9 4 10 5

Driver seat module (14C718), to, Power seat motor assembly, left

Power seat switch, left, to, Driver seat module (14C718) Driver seat module (14C718), to, Power seat motor assembly, left

F10135

Pin

Circuit

1

109 (VT/WH)

2

693 (OG)

3

268 (BK/OG)

Circuit Function Voltage supplied at all times (overload protected) A/C demand signal Memory set switch (14776)

4

267 (BN/LG)

Memory set switch (14776)

270 (BN/OG)

Memory set switch (14776) logic ground

not used

5

Sensor, feed, from, Driver seat module (14C718)

6

676 (PK/OG)

not used

7

1491 (LB/YE)

Accelerator pedal position sensor monitor

not used

8

1493 (PK/BK)

Adjustable pedal switch input

Driver seat module (14C718), to, Power seat motor assembly, left

9

1492 (LB/RD)

Adjustable pedal switch input

10

272 (WH/OG)

Memory set switch (14776), Switch illumination

23

1473 (YE/LG)

Driver seat module (14C718), to, Power seat motor assembly, left

24

1470 (YE/LB)

Driver seat module (14C718), to, Power seat motor assembly, left

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

E2o0003T

150-53

Connector Views

C349

C350a

14A079

15525

P87 Rear Integrated Control Panel (RICP) (19980)

A257 Transfer case assembly

1

8

9

16

3

2

1

6

5

4

F06271 F16118

Pin

Circuit

Circuit function

1

825 (TN/LG)

Speaker, right rear (18808) +

2

802 (OG/RD)

Speaker, right rear (18808) +

3

803 (BN/PK)

4

–

5

801 (TN/YE)

Speaker, right rear (18808) – not used Speaker, left rear (18808) –

Pin

Circuit

1

763 (OG/WH)

2

976 (OG)

3

764 (BN/WH)

Motor position 3

4

870 (VT/YE)

Voltage supplied in reverse

5

771 (VT/YE)

Motor position 5

6

770 (WH)

Motor position 4

6

800 (GY/LB)

7

827 (TN/WH)

8

–

9

1068 (LG/BK)

10

829 (WH/VT)

11

694 (BK/LG)

Ground

C350b

12

832 (LB/PK)

Audio corporate protocol A

15525

13

833 (TN)

Audio corporate protocol B

Speaker, left rear (18808) +

Circuit Function Motor position 2 in On/Off

Speaker, left rear (18808) + not used Audio System ON (ASYSON) Rear Integrated Control Panel (RICP) (19980), feed

14

–

not used

15

57 (BK)

Ground

16

19 (LB/RD)

Voltage supplied at all times (overload protected)

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

1 2

A257 Transfer case assembly

F02455

Pin

Circuit

1

777 (YE)

Four–wheel drive control module, to, Transfer case assembly

Circuit Function

2

778 (OG)

Four–wheel drive control module, to, Transfer case assembly

E2o0003W

Connector Views

C357

C359 4

1

14A699

14A699

M214 Power seat motor assembly, left

A224 Heated seat module, driver side front

6

Pin

Circuit

1

1472 (YE/WH)

3

1474 (RD/LG) 1473 (YE/LG)

6

1

12

7

3 F12075

F06138

2

150-54

Pin

Circuit

1

57 (BK)

Ground

2

–

not used

3

1061 (BN/LB)

Seat cushion heater, driver side, Sensor, return

Driver seat module (14C718), to, Power seat motor assembly, left

4

1060 (BK/LB)

Seat cushion heater, passenger side, Sensor, return

5

295 (LB/PK)

electronic cluster, Accessory, feed

Driver seat module (14C718), to, Power seat motor assembly, left

6

1064 (YE/LB)

Seat cushion heater, driver side, heater, feed

7

1067 (VT/LB)

Seat back heater, driver side, heater, return

1020 (DG/VT)

Climate controlled seat module

Circuit Function Driver seat module (14C718), to, Power seat motor assembly, left

4

1471 (RD/WH)

Driver seat module (14C718), to, Power seat motor assembly, left

8 9

–

5

1470 (YE/LB)

Driver seat module (14C718), to, Power seat motor assembly, left

10

461 (OG)

6

1469 (RD/LB)

Driver seat module (14C718), to, Power seat motor assembly, left

11

–

12

1153 (RD/BK)

Circuit Function

not used Electronic Automatic Temperature Control (EATC) module (19980), to, Heated seat module, passenger side front not used Voltage supplied at all times (overload protected)

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

E2o0003Y

150-55

Connector Views

C360

C365 14A699

14A699

1

2

1

N31 Seat back heater, left front

N216 Seat adjust switch, driver side front (14A701)

2

F02077

7

8 F08245

Pin

Circuit

1

676 (PK/OG)

2

1466 (GY/OG)

Pin

Circuit

Circuit Function

1

1066 (GY/LB)

Seat back heater, driver side, feed

2

1067 (VT/LB)

Seat back heater, driver side, heater, return

Circuit Function Vehicle Speed Sensor (VSS) – Power seat switch, left, to, Driver seat module (14C718)

3

956 (OG/LG)

Voltage supplied at all times (overload protected)

4

1468 (GY/LB)

Power seat switch, left, to, Driver seat module (14C718)

5

1465 (GY/WH)

Power seat switch, left, to, Driver seat module (14C718)

6

1463 (RD/YE)

Power seat switch, left, to, Driver seat module (14C718)

7

1467 (GY/YE)

Power seat switch, left, to, Driver seat module (14C718)

8

1464 (YE)

Power seat switch, left, to, Driver seat module (14C718)

C364

C372

3

14B122 2 B222 Driver memory seat horizontal sensor

1

F03111

Pin

Circuit

Circuit Function

1

446 (OG/WH)

2

442 (LG/OG)

Sensor, feed, from, Driver seat module (14C718) Seat position sensor – horizontal sense

3

447 (OG/RD)

Sensor, return, from, Driver seat module (14C718)

C373

14A699

14B122

N29 Seat cushion heater, left front

1

2

3

4

B224 Driver memory seat rear height sensor

1

2

3

F03111 F04139

Pin

Circuit

Circuit Function

1

1064 (YE/LB)

Seat cushion heater, driver side, heater, feed

2

1060 (BK/LB)

Seat cushion heater, driver side, Sensor, feed

3

1061 (BN/LB)

Seat cushion heater, driver side, Sensor, return

4

1066 (GY/LB)

Seat back heater, driver side, feed

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

Pin

Circuit

1

446 (OG/WH)

Sensor, feed, from, Driver seat module (14C718)

Circuit Function

2

444 (LG/BK)

Driver seat module (14C718), to, Power seat motor assembly, left

3

447 (OG/RD)

Sensor, feed, from, Driver seat module (14C718)

E2o00043

Connector Views

C380

150-56

C396 2

14B079

14A005 3

O40 Power point, console (19N236)

1

1

Y19 Speaker, right rear (18808)

2

F02389

Pin

Circuit

1

1544

F02069

Circuit Function

Pin

Circuit

Voltage supplied at all times (overload protected)

1

802 (OG/RD)

Audio signal negative

2

803 (BN/BK)

Audio signal positive

2

–

not used

3

57 (BK)

Ground

C383

3

14B122 B223 Driver memory seat front height sensor

Circuit function

C402a

2

14086

1

R19 Rear window defrost grid (18C618) F01012

F03111

Pin

Circuit

1

447 (OG/RD)

Circuit Function Sensor, return, from, Driver seat module (14C718)

2

443 (LG/RD)

Driver seat module (14C718), to, Power seat motor assembly, left

3

446 (OG/WH)

Sensor, feed, from, Driver seat module (14C718)

C395

Pin

Circuit

1

186 (BN/RD)

Circuit function Rear window defrost

C402b

14A005

14086 1

Y17 Speaker, left rear (18808)

2

R19 Rear window defrost grid (18C618) F01012

F02069

Pin

Circuit

1

800 (GY/LB)

Audio signal negative

Circuit function

2

801 (TN/YE)

Audio signal positive

Pin

Circuit

1

57 (BK)

Circuit function Ground

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

E2o00049

150-57

Connector Views

C405

13A409 4

14405

16

4

16

1442 (DG/WH) 5 (OG/LB)

57 (BK) 9 (LG/OG)

1444 (DB/YE)

140 (BK/PK) 1443 (WH/LB) 14 (BN)

57 (BK)

5 (OG/LB)

1440 (DG/YE)

1439 (BN/PK)

1440 (DG/YE)

1439 (BN/PK)

1441 (WH/LG)

9 (LG/OG)

1444 (DB/YE)

140 (BK/PK) 1443 (WH/LB) 14 (BN)

1441 (WH/LG) 1442 (DG/WH) 1

13 13

F16095

14N139

C406 1

1 F16020

14405 5 1

1444 (DB/YE)

1439 (BN/PK)

1442 (DG/WH)

1443 (WH/LB)

5

57 (BK) 57 (BK)

5

1439 (BN/PK)

1

1444 (DB/YE) 1442 (DG/WH)

1443 (WH/LB)

1441 (WH/LG)

1441 (WH/LG)

1440 (DG/YE) 8 4

8

4

4

8 F08050

F08052

F08050

C410 14405

13A576 64 (DG)

1

9

49 (OG)

64 (DG)

49 (OG) 1

9 43 (DB) 963 (BK/LG)

43 (DB) 963 (BK/LG) 43 (DB)

962 (BN/WH) 12

4

206 (WH)

962 (BN/WH)

43 (DB) 4

52 (YE)

12 206 (WH)

52 (YE)

F12046 F12060

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

1440 (DG/YE)

E2o0004C

Connector Views

C411

C431 13A625

14086

3

150-58

14405

@Excursion

3

511 (LG)

511 (LG)

57 (BK)

57 (BK)

1

2

3

4

57 (BK) 53 (BK/LB) 1

1

F03072

F04263

F03144

19F504

C421 14A504 4

16 1

2

57 (BK)

1440 (DG/YE) 1439 (BN/PK) 1442 (DG/WH)

53 (BK/LB) 4

3

1444 (DB/YE) 1443 (WH/LB) 1441 (WH/LG) 140 (BK/PK) 1

F04251

13 F16095

16

13A409

4

1443 (WH/LB)

1440 (DG/YE)

1439 (BN/PK) 1442 (DG/WH) 1444 (DB/YE) 1441 (WH/LG)

1

13 F16020

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

E2o0004F

150-59

Connector Views

C432

C438

14405

@Excursion

13A409

15245 57 (BK) 1

2

2

4

1

3

14 (BN)

14 (BN)

57 (BK) 3

4 53 (BK/LB)

4

2

3

1

F04263 F04251

F04309

19F504

C451

(GY)

3

1

13A409 3 1

2

57 (BK) 53 (BK/LB)

F03099 4

3

F04251

C433

1

E105 Reversing lamp, left (13411)

Federal

3

1

14405 A31 Fuel tank unit (9H307)

4

2

F04251

Pin

Circuit

1

57 (BK)

Ground

Circuit Function

2

–

not used

3

140 (BK/PK)

Voltage supplied in reverse

C452 14A005 Excursion 14A005 Pickup

1 2

E34 License plate lamp, left

F02086

Pin

Circuit

1

29 (YE/WH)

Fuel pump/fuel gauge sender

Pin

Circuit

2

787 (PK/BK)

Fuel pump, Power

1

14 (BN)

Power, Key pad button 3/4

Ground

2

57 (BK)

Ground

3

57 (BK)

4

396 (BK/OG)

Circuit function

Fuel sender, logic ground

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

Circuit function

57 (BK)

E2o0004K

Connector Views

C455

150-60

C459 1

14405

2

B25 Rear axle speed sensor (4B409)

2

14A583 N403 Liftgate ajar switch, right

1

F02031 F02117

Pin

Circuit

1

523 (RD/PK)

Wheel speed sensor, right rear +

Circuit Function

2

519 (LG/BK)

Wheel speed sensor, left rear –

C457

Pin

Circuit

1

23 (TN/LG)

2

57 (BK)

C461

1

13A409 E109 Reversing lamp, right (13411)

F02116

Pin

Circuit

1

118 (PK/OG)

Door lock, output

2

117 (PK/BK)

Door unlock, output

3

1

1

M245 Liftgate lock actuator

(GY)

F03099

2

Ground

3

14086

Circuit Function Anti–theft, switch sense

F03099

Circuit Function

C458

Pin

Circuit

Circuit Function

1

57 (BK)

Ground

2

–

not used

3

140 (BK/PK)

Voltage supplied in reverse

C462 2

14A583

14A005 Excursion 14A005 Pickup

N402 Liftgate ajar switch, left

1

1 2

E35 License plate lamp, right

F02086

F02117

Pin

Circuit

1

23 (TN/LG)

2

57 (BK)

Circuit Function Anti–theft, switch sense Ground

Pin

Circuit

1

14 (BN)

Power, Key pad button 3/4

Circuit function

2

57 (BK)

Ground

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

E2o0004Q

150-61

Connector Views

C474

C475a 2

14A504 3

O21 Power point, rear (19G247)

1

13A625 1

E174 High mounted stoplamp (13A613)

2

F02237 F02389

Pin

Circuit

1

1544

Circuit Function Voltage supplied at all times (overload protected)

Pin

Circuit 511 (LG)

Brake pedal position switch (13480), to stoplamps

57 (BK)

Ground

2

–

not used

1

3

57 (BK)

Ground

2

C476

C475b

14086

13A625

M218 Rear wiper motor assembly

1 5

Circuit Function

1

E174 High mounted stoplamp (13A613)

2

F02237

8

Pin

Circuit

1

511 (LG)

Brake pedal position switch (13480), to stoplamps

Circuit Function

2

57 (BK)

Ground

4

F08137

C475c Pin

Circuit

Circuit Function

1

57 (BK)

Ground

2

57 (BK)

Ground

13A625 1

E174 High mounted stoplamp (13A613)

2

3

297 (BK/LG)

Voltage in Run or Accessory (overload protected)

4

406 (BN/WH)

Voltage supplied at all times (overload protected)

5

941 (BK/WH)

Rear washer switch circuit

6

993 (BN/WH)

Switched ground

Pin

Circuit

7

1300 (VT)

Switched ground

1

511 (LG)

Brake pedal position switch (13480), to stoplamps

8

–

not used

2

57 (BK)

Ground

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

F02237

Circuit Function

E2o0004V

Connector Views

C487

with dual rear wheels

150-62

C488 with dual rear wheels

13A409

13A409

E105 Reversing lamp, left (13411)

3

E109 Reversing lamp, right (13411)

3

1

1

F03148

F03148

Pin

Circuit

Pin

Circuit

1

57 (BK)

Ground

Circuit Function

1

57 (BK)

Circuit Function

2

–

not used

2

–

not used

3

140 (BK/PK)

Voltage supplied in reverse

3

140 (BK/PK)

Ground

Ground

C494 14405 2

19F504 2

57 (BK)

57 (BK)

53 (BK/LB)

53 (BK/LB)

1 1

F02113

F02085

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

E2o0004Y

150-63

Connector Views

C495

C503 14A005 14405

19F504

N440 Memory set switch (14776)

1 2 3

2

2 57 (BK)

4 5

57 (BK)

6

53 (BK/LB)

53 (BK/LB)

1

7

1

F02113

8

F02085 F08279

C500 14A631 A244 Key pad switch assembly (14A626)

1

5

4

8

F08203

Pin

Circuit

1

78 (LB/YE)

2

1013 (BN/LG)

3

79 (LG/RD)

4

–

5

57 (BK)

6

124 (BN)

7

121 (YE/BK)

8

–

Circuit Function Key pad button 1/2, Key pad button 5/6 Illumination Key pad button 5/6 not used Ground Key pad common Key pad button 5/6, Key pad button 9/0 not used

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

Pin

Circuit

1

272 (WH/OG)

2

267 (BN/LG)

3

–

Circuit Function Memory set switch (14776), Illumination, input Memory seat switch, position, (1) not used

4

–

5

270 (BN/OG)

Memory set switch (14776)

not used

6

268 (BK/OG)

Memory seat switch, position (2)

7

676 (PK/OG)

Ground

8

–

not used

E2o00051

Connector Views

C504a

C504b

14A005

1

4

3

6

150-64

14A005 1

N447 Master window adjust switch (14529)

5

4

N447 Master window adjust switch (14529)

8

F06213

F08167

Pin

Circuit

Circuit Function

Pin

Circuit –

Circuit Function

1

–

not used

1

not used

2

57 (BK)

Ground

2

319 (YE/BK)

Window switch, feed, left rear, Down

320 (RD/BK)

Window switch, feed, right rear, Down

193 (YE/LG)

Window safety relay, switched output

3

313 (WH/YE)

Window switch, feed, right front, Up

3

4

314 (TN/LB)

Window switch, feed, right front, Down

4

5

–

not used

5

316 (YE/LB)

Window switch, feed, left rear, Up

6

317 (GY/OG)

Window switch, feed, left rear, Down

6

400 (LB/BK)

Accessory relay, switched power, output

7

991 (TN/LB)

Master window adjust switch (14529), feed, Down

8

992 (WH/BK)

Master window adjust switch (14529), feed, Up

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

E2o00053

150-65

Connector Views

C505

C506 1

5

14A005

14A005

1 2

E177 Door entry lamp, left front (13776)

N204 Door lock switch, driver side (14028) 4

F02086

8

F08165

Pin

Circuit

1

57 (BK)

Ground

2

–

not used

3

1210 (BK/WH)

4

57 (BK)

5

194 (PK)

6

–

7

1211 (WH/RD)

8

–

Pin

Circuit

1

57 (BK)

2

53 (BK/LB)

Circuit Function Ground Interior lamp relay, switched power, output

Circuit Function

Unlock, Circuit Ground Switch illumination not used Lock, Circuit not used

C510

14A005

14A631 1

5

5

1

79 (LG/RD) 124 (BN) 78 (LB/YE) 1013 (BN/LG) 57 (BK)

124 (BN) 122 (YE) 66 (LB) 121 (YE/BK) 57 (BK)

121 (YE/BK)

4

123 (RD)

8 8 F08049

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

4 F08048

E2o00056

Connector Views

7

C521

150-66

C524

1

14A005

14A005

1

M80 Power window motor, driver side front (23395)

M220 Exterior rear view mirror, driver side (17682)

2

F02457

6 10 F10025

Pin

Circuit

1

992 (WH/BK)

Master window adjust switch (14529), feed, Up

Circuit Function

2

991 (TN/LB)

Master window adjust switch (14529), feed, Down

Pin

Circuit

1

540 (RD)

Right/Left mirror movement

Circuit Function

2

542 (YE)

Mirror motor, feed

3

541 (DB)

Up/Down mirror movement

4

–

not used

5

–

not used

6

–

not used

7

–

not used

8

–

not used

9

–

not used

Pin

Circuit

10

–

not used

1

163 (RD/OG)

Driver door unlock relay, switched power

2

117 (PK/BK)

Door lock, output

C525 14A005

1

M241 Door lock actuator, left front

2

F02116

C523

C526

14A005

14A005

Y28 Speaker, left front (18808)

1 2

Circuit Function

1

N239 Door ajar switch, driver side front (14018)

2

F02117 F02069

Pin

Circuit

Circuit Function

1

804 (OG/LG)

Speaker, left front (18808) +

2

813 (LB/WH)

Speaker, left front (18808) –

Pin

Circuit

1

765 (YE/BK)

2

57 (BK)

Circuit Function Anti–theft, switch sense Ground

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

E2o0005B

150-67

Connector Views

C527

7

C601 5

1

1

14A005

14A005

N409 Exterior rear view mirror switch (17B676)

M221 Exterior rear view mirror, passenger side (17683)

8

4 6 10

F08177

F10025

Pin

Circuit

1

956 (VT/LG)

2

–

3

543 (DG)

4

540 (RD)

5

57 (BK)

6

542 (YE)

7 8

Circuit Function

Pin

Circuit

1

543 (DG)

Voltage supplied at all times (overload protected)

Circuit Function

Rear window wiper/washer switch, output

2

542 (YE)

Mirror motor, feed

not used

3

544 (VT)

Up/Down mirror movement

Voltage supplied at all times (overload protected)

4

2 (WH/LB)

Right/Left mirror movement

5

57 (BK)

Ground

6

59 (DG/VT)

Defrost

Mirror motor, feed

7

–

not used

541 (DB)

Up/Down mirror movement

8

–

not used

544 (VT)

Up/Down mirror movement

9

–

not used

10

–

not used

Turn signal Defrost, Turn signal, Ground

11

C602 14A005 N240 Door ajar switch, passenger side front (14018)

Pin

Circuit

1

761 (GY/RD) 760 (PK/LB)

2

57 (BK) 345 (BK/PK)

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

2 F02117

Circuit Function switch sense, with remote keyless entry switch sense, without remote keyless entry Ground switch sense, with crew cab, without remote keyless entry

E2o0005E

Connector Views

C603

150-68

C605

14A005

1

M226 Door lock actuator, passenger side (218A42)

2

14A005

8

4

5

1

N205 Door lock switch, passenger side (14028)

F02116

Pin

Circuit

1

117 (PK/BK)

Door lock, output

Circuit Function

2

118 (PK/OG)

Door unlock, output

F08193

C604 14A005 N105 Window adjust switch, passenger side

6

3

4

1 F06148

Pin

Circuit

Circuit Function

1

313 (WH/YE)

Window switch, feed, right front, Up

2

334 (RD/YE)

Window motor, feed, Down

3

193 (YE/LG)

Window safety relay, switched output

4

–

5

333 (YE/RD)

Window motor, feed, Up

6

314 (TN/LB)

Window switch, feed, right front, Down

Pin

Circuit

1

57 (BK)

Ground

Circuit Function

2

–

not used

3

1210 (BK/WH)

4

57 (BK)

5

194 (PK)

6

–

7

1211 (WH/RD)

8

–

Unlock, Circuit Ground Switch illumination not used Lock, Circuit not used

C606 14A005

1

E178 Door entry lamp, right front (13776)

2

not used

F02063

Pin

Circuit

1

57 (BK)

2

53 (BK/LB)

Circuit Function Ground Interior lamp relay, switched power, output

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

E2o0005I

150-69

Connector Views

C608

6

C701

14A005 M79 Power window motor, passenger side front (23394)

2

14A005

1

N111 Window adjust switch, left rear (14A412)

F02457

3

4

Pin

Circuit

1

333 (YE/RD)

Window motor, feed, Headlamp jumper

2

334 (RD/YE)

Window motor, feed, Down

C612

Circuit Function

(PK)

14A005

2

Y18 Speaker, right front (18808)

1

1 F06213

Pin

Circuit

Circuit Function

1

317 (GY/OG)

Window switch, feed, left rear, Down

2

885 (YE/LB)

Window switch, to, Window motor, left rear

3

193 (YE/LG)

Switch illumination

4

–

5

884 (YE/BK)

not used Window switch, to, Window motor, left rear

6

316 (YE/LB)

Window switch, feed, left rear, Up

F02337

Pin

Circuit

Circuit Function

1

805 (WH/LG)

Speaker, right front (18808) +

2

811 (DG/OG)

Speaker, right front (18808) –

C702 14A005 1

Y17 Speaker, left rear (18808)

2

F02069

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

Pin

Circuit

1

800 (GY/LB)

Speaker, left rear (18808) +

Circuit Function

2

801 (TN/YE)

Speaker, left rear (18808) –

E2o0005M

Connector Views

C703

150-70

C801

14A005

2

14A005

1

M116 Power window motor, left rear (23394)

N110 Window adjust switch, right rear (14A412)

3

1

6

4

F02080

Pin

Circuit

1

884 (YE/BK)

Window switch, to, Window motor, left rear

2

885 (YE/LB)

Window switch, to, Window motor, left rear

F06213

Circuit Function

Pin

Circuit

1

319 (YE/BK)

1

2

882 (BN/YE)

Window switch, to, Window motor, right rear

2

3

193 (YE/LG)

Switch illumination

4

–

C704 14A005 M64 Door lock actuator, left rear (218A43) F02116

Pin

Circuit

1

118 (PK/OG)

Door unlock, output

2

117 (PK/BK)

Door lock, output

5

881 (BN)

6

320 (RD/BK)

Circuit Function Window switch, feed, right rear, Up

not used Window switch, to, Window motor, right rear Window switch, feed, right rear, Down

Circuit Function

C715

C802 2

14A005

14A005 1

N237 Door ajar switch, driver side rear (14018)

Y19 Speaker, right rear (18808)

1 2

F02379 F02069

Pin

Circuit

1

346 (BK/WH) 759 (LG/YE)

2

57 (BK)

Circuit Function switch sense, without remote keyless entry, switch sense, with remote keyless entry Ground

Pin

Circuit

1

802 (OG/RD)

Speaker, right rear (18808) +

Circuit Function

2

803 (BN/PK)

Speaker, right rear (18808) –

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

E2o0005R

150-71

Connector Views

C803 14A005

1

14A005 1

M117 Power window motor, right rear (23394)

Pin

Pickup

C904

2

2

E174 High mounted stoplamp (13A613)

3

F02004

Circuit

F03081

Circuit Function

Pin

Circuit

Circuit Function

1

881 (BN)

Window switch, to, Window motor, right rear

1

63 (BK/LB)

2

882 (BN/YE)

Window switch, to, Window motor, right rear

2

511 (LG)

Brake pedal position switch (13480), to stoplamps

3

57 (BK)

Ground

C804

Cargo space lamp

C906

14A005

1

M65 Door lock actuator, right rear (218A42)

2

17C712 E31 Vanity mirror lamp, right (04100)

F02116

Pin

Circuit

1

118 (PK/OG)

2

117 (PK/BK)

Circuit Function

F02217

Pin

Circuit

Door unlock, output

1

57 (BK)

Door lock, output

2

54 (LG/YE)

C820

Circuit Function Ground Voltage supplied at all times (overload protected)

C907 1

14A005

2

N238 Door ajar switch, passenger side rear (14018)

17C712

2

E30 Vanity mirror lamp, left (04100)

1

F02117

Pin

Circuit

Circuit Function

1

346 (BK/WH) 760 (PK/LB)

switch sense, without remote keyless entry switch sense, with remote keyless entry

2

57 (BK) 345 (BK/PK)

Ground, with remote keyless entry switch sense, without remote keyless entry

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

F02217

Pin

Circuit

1

57 (BK)

2

54 (LG/YE)

Circuit Function Ground Voltage supplied at all times (overload protected)

E2o0005X

Connector Views

150-72

C911 1

17C712 A222 Electrochromatic inside mirror unit (17700)

3

Pin

Circuit

1

295 (LB/PK)

2

57 (BK)

3

140 (BK/PK)

C919

Circuit Function electronic cluster, Accessory, feed Ground Voltage supplied in reverse

14334

14335

13

1

(1) 1158 (YE/LB)

(7) 53 (BK/LB)

(12) 1124 (WH)

(2)

(8) 1125 (BN)

(13) 1156 (YE/RD)

(3) 1129 (BN/WH)

(9) 57 (BK)

(14)

(4) 1128 (GY/LB)

(10) 1157 (WH/RD)

(15) 19 (LB/RD)

(5) 54 (LG/YE)

(11) 1123 (YE/WH)

(16) 1122 (RD)

1

13

4

16

(6) 16

4 F16036

F16089

14335

14086

C922 4

8

1

8 1300 (VT) 23 (TN/LG) 54 (LG/YE) 297 (BK/LG) 993 (BN/WH) 511 (LG) 53 (BK/LB) 57 (BK)

4

1300 (VT)

23 (TN/LG)

54 (LG/YE)

297 (BK/LG)

993 (BN/WH)

511 (LG)

53 (BK/LB)

57 (BK)

5 5 F08050

1 F08052

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

E2o00060

150-73

Connector Views

C925 14335 4

14086

1

4

2

5

3

6

186 (BN/LB) 57 (BK)

117 (PK/BK)

117 (PK/BK)

57 (BK)

1 118 (PK/OG)

118 (PK/OG)

186 (BN/LB)

941 (BK/WH) 406 (BN/WH) 6

3

406 (BN/WH)

941 (BK/WH)

F06138

C926

F06089

C930

14086

3

E51 Cargo lamp

2

17C712 10

A143 Overhead console

1

7

6

1

F03032 F10009

Pin

Circuit

1

54 (BK)

2

57 (LG/YE)

3

53 (BK/LB)

Circuit Function Interior lamp relay, switched power, output Voltage supplied at all times (overload protected) Ground

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

Pin

Circuit

1

676 (PK/OG)

Circuit Function

2

–

3

29 (YE/WH)

Fuel pump/fuel gauge sender

4

70 (LB/WH)

ISO Bus

5

679 (GY/BK)

Vehicle Speed Sensor (VSS) +

6

3061 (LB/OG)

Ambient air temperature sensor (19E702), signal

7

295 (LB/PK)

electronic cluster, Accessory, feed

8

71 (OG/LG)

Powertrain Control Module (PCM) (12A650) – Data output link

9

19 (LB/RD)

Voltage supplied at all times (overload protected)

10

–

Vehicle Speed Sensor (VSS) – not used

not used

E2o00063

Connector Views

Excursion

C931

3

14334

Excursion

14335/14A005

2

N238 Door ajar switch, passenger side rear (14018)

C932

150-74

E239 Interior/map lamps assembly, rear

1 F03032

F03135

Pin

Circuit

Pin

Circuit

1

53 (BK/LB)

Interior lamp relay, switched power, output

Circuit Function

1

53 (BK/LB)

2

57 (LG/YE)

Voltage supplied at all times (overload protected)

2

57 (BK)

3

54 (BK)

Ground

3

54 (LG/YE)

Circuit Function Interior lamp relay, switched power, output Ground Voltage supplied at all times (overload protected)

C934

14334

14335

7

7

194 (PK)

8

8 751 (DB/WH)

194 (PK) 751 (DB/WH)

1159 (WH/LB)

1159 (WH/LB)

1121 (DG/YE)

1121 (DG/YE)

515 (OG/RD)

515 (OG/RD)

269 (LB/OG)

269 (LB/OG)

1120 (BK/WH) 1 2

1120 (BK/WH) 1 2

F08114 F08112

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

E2o00066

150-75

Connector Views

C935 14334

14335

7 1129 (BN/WH)

7

8 1130 (PK/LG)

8 1129 (BN/WH) 1130 (PK/LG)

1128 (GY/LB) 1127 (YE)

1128 (GY/LB) 1127 (YE)

19 (LB/RD) 1125 (BN)

19 (LB/RD)

57 (BK)

1125 (BN)

1124 (WH)

1 57 (BK) 1124 (WH)

2

1 2

F08114

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

F08112

E2o00067

Connector Views

C936

14334

17C712

C942 3

14335 14 8

14 8

150-76

2

E245 Rail lamp, RH side (13776)

1 F03135

Pin

Circuit Function

1

57 (BK)

2

53 (BK/LB)

Interior lamp relay, switched power, output

Ground

3

54 (LG/YE)

Voltage supplied at all times (overload protected)

C945

1 9

1

Circuit

16

14334

9 F14008

A37 Trip Computer Module (10D898)

F14015

9

8 7 6 5 4 3 2 1

F16137

(1) 70 (LB/WH)

(6) 676 (PK/OG)

(11)

(2) 295 (LB/PK)

(7) 29 (YE/WH)

(12) 3061 (LB/OG)

Pin

Circuit

(3)

(8) 679 (GY/BK)

(13)

1

676 (PK/OG)

Ground

(9)

(14)

2

470 (PK/BK)

Sensor signal return (reference/ground), Temperature

3

29 (YE/WH)

Fuel tank sender

4

70 (LB/WH)

ISO Bus

5

679 (GY/BK)

Vehicle Speed Sensor (VSS)

6

3061 (LB/OG)

Ambient air temperature sensor (19E702), signal

7

295 (LB/PK)

Voltage, hot in run only

8

71 (OG/LG)

Powertrain Control Module (PCM) (12A650) – Data output link

9

19 ( LB/RD)

Instrument illumination

10

–

not used

11

–

not used

12

–

not used

13

–

not used

Voltage supplied at all times (overload protected)

14

–

not used

Interior lamp relay, switched power, output

15

–

not used

Ground

16

–

not used

(4) 71 (OG/LG) (5)

(10) 470 (PK/BK)

C941

3

14335

2

E246 Rail lamp, LH side (13776)

1 F03135

Pin

Circuit

1

54 (LG/YE)

2

53 (BK/LB)

3

57 (BK)

Circuit Function

Circuit Function

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

E2o0006B

150-77

Connector Views

C946

C948 14335

1

14334

M288 Power vent window motor, right

2

5

1

N635 Power vent window switch, left

F02265 2

6

4

3

7

Pin

Circuit

1

1156

Window switch

Circuit Function

2

1157

Window switch

F07044

C949

12 6

14335 Pin

Circuit

1

57 (BK)

2

57 (BK)

3

1156 (YE/RD)

4

194 (PK)

5

19 (LB/YE)

6 7

1156 (YE/RD) 57 (BK)

Circuit Function Illumination, Ground Diesel Window motor

7 1

Fused accessory relay Window motor Pin

Ground

1

M287 Power vent window motor, left

2

F02265

Pin

F12139

Illumination

C947 14335

A433 DVD player

Circuit

Circuit Function

Circuit Function

1

829 (WH/VT)

Rear Integrated Control Panel (RICP) (19980), feed

2

1068 (LG/BK)

Audio System ON (ASYSON)

3

19 (LB/RD)

4

–

5

856 (VT)

Radio (18806), to CD changer, Left +

6

690 (GY)

Radio (18806), to CD changer, Right +

7

832 (LB/PK)

Audio corporate protocol A

8

833 (TN)

Audio corporate protocol B

Voltage supplied at all times (overload protected) not used

9

–

not used

10

694 (BK/LG)

Ground

798 (LG/RD)

Radio (18806), to CD changer, Left –

799 (OG/BK)

Radio (18806), to CD changer, Right –

1

1159

Window switch

11

2

1158

Window switch

12

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

Circuit

E2o0006F

Connector Views

C956

150-78

C960 5

1

14334

14335

N636 Power vent window switch, right

2

6

A269 Video display

4

3

7

8

7

6

5

4

3

2

1

16 15 14 13 12 11 10 9 F07044 F16103

Pin

Circuit

1

57 (BK)

Illumination, Ground

2

57 (BK)

not used

3

1158 (YE/LB)

4

194 (PK)

5

19 (LB/YE)

6

1159 (WH/LB)

7

57 (BK)

Circuit Function Pin

Circuit

Window motor

1

1563 (LG)

Circuit Function

Fused accessory relay

2

694 (BK/LG)

Illumination

3

1807 (WH)

VCP video +

Window motor

4

1808 (BK)

VCP video Drain wire

Ground

5

99 (LG/BK)

Audio signal positive, Left

6

76 (LG/WH)

Blue, Drain wire, Left

7

891 (RD/BK)

Audio signal positive, Right

8

1402 (RD/WH) Audio signal negative, Drain wire, Right

Accessory delay Ground

9

1540 (DG)

VCP IR data +

10

1541 (DB)

VCP IR data –

11

48

VCP video, Drain wire

12

–

not used

13

–

not used

14

–

not used

15

–

not used

16

–

not used

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

E2o0006H

150-79

Connector Views

C970

C973

15A404 17C712

1

3

15A404 17C712

1

3

E268 Roof marker lamp, right center

E16 Roof marker lamp, left

F03235

F03235

Pin

Circuit

1

57 (BK)

2

–

3

14 (BN)

Pin

Circuit

Ground

1

57 (BK)

not used

2

–

Power, Exterior lamps

3

14 (BN)

Circuit Function

C971

Circuit Function Ground not used Power, Exterior lamps

C974

3

15A404 17C712

15A404 17C712

E266 Roof marker lamp, left center

1

3

E17 Roof marker lamp, right

1

F03235 F03235

Pin

Circuit

Circuit Function

Pin

Circuit 57 (BK)

Ground not used

1

57 (BK)

Ground

1

2

–

not used

2

–

3

14 (BN)

Power, Exterior lamps

3

14 (BN)

C972

Circuit Function

Power, Exterior lamps

C983 17C712

15B484

15A404 17C712

1

3 14 (BN)

14 (BN)

E267 Roof marker lamp, center

1

2 F03235 57 (BK)

57 (BK)

Pin

Circuit

1

57 (BK)

2

–

3

14 (BN)

3

Circuit Function Ground not used Power, Exterior lamps

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

F03079

F03105.1

E2o0006N

Connector Views

Lariat

C984 15B484

C987

150-80

Lariat

15B484

E16 Roof marker lamp, left

2

E268 Roof marker lamp, right center

1

2

1

F02443 F02443

Pin

Circuit

Circuit Function

1

57 (BK)

Ground

2

14 (BN)

Power, Exterior lamps

Pin

Lariat

C985 15B484

Circuit

Circuit Function

1

57 (BK)

Ground

2

14 (BN)

Power, Exterior lamps

Lariat

C988 15B484

E266 Roof marker lamp, left center

2

E17 Roof marker lamp, right

1

2

F02443

Pin

Circuit

F02443

Circuit Function

Pin

Circuit 57 (BK)

Ground

14 (BN)

Power, Exterior lamps

1

57 (BK)

Ground

1

2

14 (BN)

Power, Exterior lamps

2

Lariat

C986 15B484

Circuit Function

C989a 14334

2

E267 Roof marker lamp, center

1

N637 Auxiliary function selector switch assembly, front

Pin F02443

Pin

Circuit

1

57 (BK)

Ground

2

14 (BN)

Power, Exterior lamps

1

Circuit Function

Circuit

4

1

6

3 F06273

Circuit Function

1

269 (LB/OG)

Heater blower motor (19805), to, Heater blower switch

2

515 (OG/RD)

Resistor, Blower motor, High

3

1121 (DG/YE)

Switched ground

4

57 (BK)

5

751 (DB/WH)

Heater blower motor resistor, rear (19A706)

Ground

6

1120 (BK/WH)

Off

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

E2o0006T

150-81

Connector Views

C989b

C990a

14334

14335

N637 Auxiliary function selector switch assembly, front

2

N638 Auxiliary function selector switch assembly, rear

1

F02243

Pin

Circuit

Circuit Function

1

19 (LB/RD)

Switch illumination

2

57 (BK)

Illumination Ground

Pin

Circuit

1

–

Circuit Function not used Resistor, Blower motor, High Heater blower motor (19805), to, Heater blower switch

4

756 (RD/PK)

Heater blower motor resistor, rear (19A706)

5

751 (DB/WH)

Heater blower motor resistor, rear (19A706)

6

1120 (BK/WH)

Ground

14334

3

N638 Auxiliary function selector switch assembly, rear

2

F03165

Circuit

1

1129 (BN/WH)

F06273

269 (LB/OG)

14335

Pin

3

515 (OG/RD)

14334 2

6

2

C990b

1

1

3

C989c N637 Auxiliary function selector switch assembly, front

4

1

F02243

Circuit Function Signal Ground

Pin

Circuit 19 (LB/RD)

Switch illumination

57 (BK)

Illumination Ground

2

1123 (YE/WH)

position sense

1

3

1128 (GY/LB)

signal +

2

C989d

C990c

14334

14334/14335

N637 Auxiliary function selector switch assembly, front

3

2

1

Circuit Function

N638 Auxiliary function selector switch assembly, rear

1

2

3

F03165 F03165

Pin

Circuit

1

1125 (BN)

Circuit Function

Pin

Circuit

1

1129 (BN/WH)

Signal Ground

Signal Ground

Circuit Function

2

1127 (YE)

position sense

2

1130 (PK/LG)

position sense

3

1124 (WH)

signal +

3

1128 (GY/LB)

signal +

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

E2o0006Z

Connector Views

C990d

150-82

15525

C1010

14334/14335 970 (DG/WH)

N638 Auxiliary function selector switch assembly, rear

1

2

3

1

2

3

4

5

6

7

8

136 (DB/YE) 923 (OG/BK)

359 (GY/RD) 480 (VT/YE)

237 (OG/YE) 315 (VT/OG)

924 (BN/OG) F03165

9

10

11

12

13

14

15

16

33 (WH/PK)

925 (WH/YE)

Pin

Circuit

Circuit Function

1

1125 (BN)

Signal Ground

2

1127 (YE)

position sense

3

1124 (WH)

signal +

391 (RD/YE) 1093 (TN/RD) 1144 (YE/BK)

199 (LB/YE) 1143 (WH/BK) 1145 (LB/BK)

F16087

C991

12A581 13A718

14335 1144 (YE/BK) 54 (20/YE)

54 (LG/YE) 57 (BK)

57 (BK)

53 (BK/LB) 53 (BK/LB)

16

1143 (WH/BK) 199 (LB/YE) 33 (WH/PK)

924 (BN/OG)

315 (VT/OG) 237 (OG/YE) 923 (OG/BK)

480 (VT/YE) 1

4

970 (DG/WH)

F03144

1145 (LB/BK)

925 (WH/YE)

359 (GY/RD) F03072

13

1093 (TN/RD) 391 (RD/YE)

136 (DB/YE)

F16020

C1008

2

12A581

4

11

5

K107 A/C clutch relay

3

C1021 12A581 E1 Headlamp, left (13008)

F05064

Pin

Circuit

1

331 (PK/YE)

A/C clutch relay, control

Circuit Function

2

391 (RD/YE)

Voltage supplied in Start and Run (overload protected)

3

326 (WH/VT)

Voltage supplied at all times (overload protected)

F03169

4

–

5

321 (GY/WH)

not used A/C clutch relay, switched output

Pin

Circuit

1

12 (LG/BK)

2

57 (BK)

3

160 (DB/WH)

Circuit Function High beam Ground Headlamp, left (13008), (Low beam lamp feed)

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

E2o00074

150-83

Connector Views

C1023

C1026

14B060 14300

12A581 3

E164 Park/turn lamp, left front (13411)

1

2037 (RD)

F03099

Pin

Circuit

1

57 (BK)

Ground

Circuit Function

2

14 (BN)

Power, Exterior lamps

3

3 (LG/WH)

F01018

Turn lamps, feed, left front

12A581

C1025 12A581

1

N249 Brake pressure switch (2B264)

113 (YE/LB)

2

F02089

Pin

Circuit

1

22 (LB/BK)

2

307 (BK/YE)

F01131

Circuit Function Brake feed Brake pressure switch (2B264), input

C1031 12A581 1

M3 Heater blower motor (19805)

2

F02329

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

Pin

Circuit

Circuit Function

1

181 (BN/OG)

Voltage supplied at all times (overload protected)

2

261 (OG/BK)

Blower motor, to switch – High

E2o00078

Connector Views

C1032

150-84

C1040

1

12A581

12A581 2 4

R77 Heater blower motor resistor, front (19A706)

8

3

4 359 (GY/RD)

F04074

Pin

Circuit

1

754 (LG/WH)

2

57 (BK)

3

752 (YE/RD)

Blower switch speed control, to resistor

4

261 (OG/BK)

Blower motor, to switch – High

968 (TN/LB) 361 (RD) 967 (LB/RD) 570 (BK/WH) 743 (GY)

Circuit Function Blower switch speed control, to resistor Ground 5

1 F08050

* = except California

12A581

C1033 1021 (LG/YE)

12A690 1030 (DG/VT)

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

570 (BK/WH)

1029 (WH/RD)

1025 (OG/YE) 1142 (WH/RD)

5

743 (GY)

1

967 (LB/RD)

361 (RD)

1141 (YE/BK)

74 (GY/LB)

968 (TN/LB) 8

359 (GY/RD)

4

388 (YE/LB)

94 (RD/BK)

387 (RD/WH)

F08052

F16087

C1041

12B637

3

12A581 1030 (DGVT)

4

1

1029 (WH/RD)

1021 (LG/YE) 1025 (OG/YE) 1142 (OG/YE)*

2

E7 Headlamp, right (13008)

1141 (YE/BK)*

1 F03169

388 (YE/LB)

74 (GY/LB)

16

13

387 (RD/WH)

F16020

94 (RD/BK)

Pin

Circuit

1

12 (LG/BK)

2

57 (BK)

3

1056 (DB/LG)

Circuit Function High beam Ground Headlamp, right (13008) – fused feed

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

E2o0007C

150-85

Connector Views

C1046

C1043

14305 1

12A581

5

E166 Park/turn lamp, right front (13411)

321 (GY/WH) 1

3

348 (VT) 57 (BK) 904 (LG/RD) 439 (TN/LG)

F03099

Pin

Circuit

1

57 (BK)

Ground

Circuit Function

2

14 (BN)

Power, Exterior lamps

3

2 (WH/LB)

4

8 F08049

Turn lamps, feed, right front

C1045

12A581 15A211 5

1

12A581

478 (TN/OG) 1

2

3

4

321 (GY/WH) 57 (BK) 348 (VT) 439 (TN/LG) 904 (LG/RD)

57 (BK)

8

F04269

4 F08048

12A581

2

1

478 (TN/OG)

4

3

57 (BK)

F04075

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

E2o0007F

Connector Views

150-86

7.3L Diesel

C1047

C1064

13K027 1

9D930

5

2 13 (RD/BK) 162 (LG/RD) 1033 (RD/YE) 57 (BK) 15 (RD/YE) 295 (LB/PK) 471 (OG/LG)

4

8 F08050

12A581

B10 Engine Coolant Temperature (ECT) sensor (12A648)

1

F02027

Pin

Circuit

Circuit Function

1

359 (GY/RD0

Sensor signal return (reference/ground)

2

923 (OG/BK)

signal +

C1066 12B637 2 13 (RD/BK)

162 (LG/RD) 5

1

1033

57 (BK)

Y133 Idle air control valve (IAC) (9F715)

1

(RD/YE)

15 (RD/YE)

295 (LB/PK) 8

F02027

471 (OG/LG)

4

F08052

C1063

Pin

Circuit

1

361 (RD)

2

264 (WH/LB)

Circuit Function PCM power relay, fused feed Switched ground

C1068

12A581

12B637 1

Y202 EVAP canister vent control solenoid

2

F02101

Pin

Circuit

Circuit Function

1

391 (RD/YE)

Power (Start or Run)

2

91 (VT/WH)

Switched ground

3

B257 Differential pressure feedback EGR (DPFE) sensor (9J460)

2

1

F03071

Pin

Circuit

1

352 (BN/LG)

signal, Out

Circuit Function

2

359 (GY/RD)

Sensor signal return (reference/ground)

3

351 (BN/WH)

Reference voltage

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

E2o0007K

150-87

Connector Views

C1073

C1081

9D930

19B573

B230 Injector pressure sensor

1

N75 A/C compressor cycling switch (19E561)

2

F02497

Pin

Circuit

1

361 (RD)

2

552 (YE/RD)

Circuit Function

Circuit

1

441 (RD/YE)

2

–

PCM power relay, fused feed

3

–

Switched ground

4

348 (VT)

C1087

9D930

12A581 1

R32 Fuel heater

2

Circuit

1

16 (RD/LG)

2

1280 (GY/RD)

4

3

Circuit Function A/C pressure switch, to A/C cycling switch not used not used A/C demand signal

3

B2 Manifold Absolute Pressure (MAP) sensor

F02111

Pin

1

F04195

Pin

C1076

2

Circuit Function Fuel heater, Power

2

1

F03124

Pin

Circuit

1

351 (BN/WH)

Reference, voltage

Circuit Function

2

358 (LG/BK)

Manifold Absolute Pressure (MAP) sensor, to, Powertrain Control Module (PCM) (12A650)

3

359 (GY/RD)

signal, return

Water–in–fuel sensor

C1078

C1100a

19B573 N126 A/C high pressure switch (19D594)

2

1

4

3

14300 O1 Battery (10655)

F04195

Pin

Circuit

1

570 (BK/WH)

2

–

3

441 (RD/YE)

4

–

Circuit Function Ground not used A/C pressure switch, to A/C cycling switch not used

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

F01169

Pin

Circuit

1

2037 (RD)

Circuit Function Battery Power

E2o0007Q

Connector Views

7.3L Diesel

C1100b

150-88

C1126

14301

12A581

O1 Battery (10655)

E32 Side lamp, right front (13411)

2 1

F02108 F01171

Pin Pin

Circuit

1

2057 (BK)

Circuit Function Ground

gasoline engines

C1100b

Circuit

Circuit Function

1

57 (BK)

Ground

2

14 (BN)

Power, Exterior lamps

C1127

14301

12A581

O1 Battery (10655)

E40 Side lamp, left front (13411)

2 1

F01127 F02108

Pin

Circuit

1

2057 (BK)

Circuit Function Ground

Pin

Circuit

1

57 (BK)

Ground

Circuit Function

2

14 (BN)

Power, Exterior lamps

Diesel only

C1119 12A581 M278 Vacuum pump motor

2

1

4

3

F04195

Pin

Circuit

Circuit Function

1

–

2

57 (BK)

not used Ground

3

–

not used

4

295 (LB/PK)

Voltage, hot in run only

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

E2o0007U

150-89

Connector Views

C1129

C1147

15525

12A581

K378 Transfer case low to high relay

87

87A 85

86

2

1

4

3

676 (PK/OG)

30

F05129 F04263

Pin

Circuit

1

704 (DG/LG)

2

57 (BK)

3

704 (DG/LG)

4

777 (YE)

5

782 (BN/WH)

14K073

Circuit Function Voltage supplied at all times (overload protected) Ground Voltage supplied at all times (overload protected) Four–wheel drive control module, to, Transfer case assembly Switched ground

1

2

3

4

676 (PK/OG) 3061 (LB/OG)

F04082

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

3061 (LB/OG)

E2o0007W

Connector Views

150-90

C1168

C1148

12A581

14305

1

1183 (WH/YE)

5

1185 (YE)

57 (BK)

348 (VT)

904 (LG/RD)

904 (LG/RD)

1183 (WH/YE)

1

2

3

4 439 (TN/LG)

321 (GY/WH) 4

8 F04263 F08050

19B573

12A581

1183 (WH/YE)

1185 (YE) 5

1

57 (BK)

2

1

4

3

348 (VT)

904 (LG/RD)

904 (LG/RD)

321 (GY/WH)

439 (TN/LG)

8

1183 (WH/YE)

4

F04251 F08052

3

C1159

C1170

2

12A581

5

13K027

1

1 E27 Engine compartment lamp

4

2

K389 Park brake relay

F05139

F02071

Pin

Circuit

1

57 (BK)

2

54 (LG/YE)

Circuit Function

Pin

Circuit

1

15 (RD/YE)

2

57 (BK)

Ground

3

175 (BK/YE)

Voltage supplied at all times (overload protected)

4

1032 (WH/BK)

5

–

Circuit Function Power, Hot with Headlamps on Ground Voltage supplied at all times (overload protected) Trailer tow relay, feed not used

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

E2o00080

150-91

Connector Views

C1171

3 3

13K027

5 5 1

K370 Daytime Running Lamps (DRL) relay 1

4

2

F05139

Pin

Circuit

1

295 (LB/PK)

electronic cluster, Accessory, feed

Circuit Function

2

162 (LG/RD)

Parking brake switch (15A851)

3

295 (LB/PK)

electronic cluster, Accessory, feed

4

175 (BK/YE)

Voltage supplied at all times (overload protected)

5

–

not used

C1172

87

13K027 87A 85

K370 Daytime Running Lamps (DRL) relay 1

Pin

Circuit

30

13 (RD/BK)

85

1032 (YE)

86

57 (BK)

87

471 (OG/LB )

87A

1033 (BN)

86 30 F05129

Circuit Function fused feed Blower motor, feed Ground Dropping resistor Blower motor, return

C1173

87

15525 85

Pin

Circuit

86

704 (DG/LG)

87A

57 (BK)

87

704 (DG/LG)

30

778 (OG)

85

781 OG/LB)

87A

86

30

K379 Transfer case high to low relay

F05051

Circuit Function Voltage supplied at all times (overload protected) Ground Voltage supplied at all times (overload protected) Four–wheel drive control module, to, Transfer case assembly Switched ground

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

E2o00083

Connector Views

150-92

C1174 12A581 A415 Injector Driver Module (IDM)

Pin

Circuit

1

–

2

359 (GY/RD)

3

–

4

818 (GY/WH)

40

27

14

1

Pin

Circuit

not used

Circuit Function

21

557 (BN/YE)

Injector 3, control

Circuit Function

signal, return

22

556 (WH)

Injector 2, control

not used

23

878 (PK/YE)

Fuel injectors, LH side, feed

signal, Fused battery feed

24

1087 (OG)

Fuel injectors, RH side, feed

5

–

not used

25

–

not used

6

555 (TN)

Injector 1, control

26

574 (BK/PK)

Ground

7

558 (BN/LB)

Injector 4, control

27

–

not used

8

559 (TN/BK)

Injector 5, control

28

–

not used

9

562 (LB)

Injector 8, control

29

–

not used

10

–

not used

30

–

not used

11

–

not used

31

–

not used

12

–

not used

32

–

not used

13

–

not used

33

–

not used

14

876 (DG/LG)

Power, from, Injector Driver Module (IDM) power relay

34

–

not used

15

–

not used

35

–

not used

16

817 (YE/LB)

cylinder identification, signal, input

36

–

not used

17

821 (BN/OG)

fuel delivery command, signal, input

37

–

not used

18

48

Shield

38

–

not used

19

560 (LG/OG)

Injector 6, control

39

–

not used

20

561 (TN/RD)

Injector 7, control

40

–

not used

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

E2o00084

150-93

Connector Views

C1177

1

2

15525

C1187 12A581

N628 4x4 High/Low indicator switch

K352 Trailer tow relay, right turn

3

F02031

Pin

Circuit

1

975 (BN/YE)

2

210 (LB)

5

Circuit Function Four–wheel drive control module, to, Transfer case assembly

2

4

1

Four–wheel drive control module, to, Instrument cluster F05139

C1179 12614

2

A305 Air suspension compressor assembly

1

F02499

Pin

Circuit

1

57 (BK)

2

420 (DB/YE)

Circuit Function Ground Fused accessory relay

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

Pin

Circuit

1

5 (OG/LB)

Circuit Function

2

57 (BK)

3

–

Voltage supplied at all times (overload protected)

4

–

not used

5

64 (DG)

Relay, control Ground

Wire insulation is one color, Turn signal

E2o0009P

Connector Views

C1188

C1195

12A581

12A581

2 1

P133 Vapor management valve

K353 Trailer tow relay, left turn

F02105

3 5

2

4

150-94

1

Pin

Circuit

1

391 (RD/YE)

Voltage supplied in Start and Run (overload protected)

Circuit Function

2

191 (LG/BK)

Powertrain Control Module (PCM) (12A650), EVAP canister purge valve

F05139

C1204 Pin

Circuit

1

9 (LG/OG)

2

57 (BK)

Circuit Function

12B637 1

Y240 Injector 9 (9F593)

Relay, control

2

Ground

3

–

Voltage supplied at all times (overload protected)

4

–

not used

5

52 (YE)

F02069

Trailer lamp socket, Turn signal

C1189

Pin

Circuit

1

1100 (GY/BK)

2

361 (RD)

Circuit Function control Voltage supplied in Start and Run (overload protected)

C1205 1

12B637

12B637

2 B8 Throttle Position Sensor (TPS) (9B989)

3

1

Y241 Injector 10 (9F593)

2

F02069

F03175

Pin

Circuit

Circuit Function

Pin

Circuit 1101 (GY/RD) 361 (RD)

1

351 (BN/WH)

Reference voltage

1

2

355 (GY/WH)

position sense

2

3

359 (GY/RD)

Sensor signal return (reference/ground)

Circuit Function control Voltage supplied in Start and Run (overload protected)

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

E2o0008A

150-95

Connector Views

C1206

C1220

12B637 P89 Coil On Plug (COP) 9

2

1

F02371

Pin

Circuit

1

16 (RD/LG)

2

1142 (WH/RD)

14405

15525

4

16

1

13

Circuit Function Voltage supplied in Start and Run (overload protected) control

C1207

F16093

12B637

F16020

P150 Coil On Plug (COP) 10

2

1

F02371

Pin

Circuit

1

16 (RD/LG)

2

1021 (LG/YE)

Circuit Function Voltage supplied in Start and Run (overload protected) Coil On Plug (COP) 5 (12029), control

C1210 2

12A581 B269 Air filter sensor

1

F02501

Pin

Circuit

1

142 (LB/RD)

2

57 (BK)

Circuit Function to Instrument cluster Ground

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

(1) 523 (RD/PK)

(7) 511 (LG)

(13) 392 (RD/LG)

(2) 519 (LG/BK)

(8) 351 (BN/WH)

(14) 389 (WH/BK)

(3) 9 (LG/OG)

(9) 791 (RD/PK)

(15) 391 (RD/YE)

(4) 5 (OG/LB)

(10) 359 (GY/RD)

(16) –

(5) 64 (DG)

(11) –

(6) 52 (YE)

(12) –

E2o0008E

Connector Views

C1221

C1222

12614

14B102

1

9 1102 (BK/PK) 1

2

3

4

150-96

416 (LB/BK) 57 (BK)

417 (VT/OG) 635 (YE)

419 (DG/LG)

693 (OG) 418 (DG/YE) 420 (DB/YE)

57 (BK) 359 (GY/RD)

12

4

F04263 F12060

12B637 12A581

359 (GY/RD)

2

1

4

3

1102 (YE/LG) 1

9

417 (VT/OG) 635 (YE)

416 (LB/BK) 57 (BK)

693 (OG) 418 (DG/YE) 420 (DB/YE)

419 (DG/LG) 57 (BK) 4

12

F04251 F12046

C1236 90930 B5 Air Charge Temperature (ACT) sensor

1

2

F02111

Pin

Circuit

Circuit Function

1

359 (GY/RD)

Sensor signal return (reference/ground)

2

1291 (RD/YE)

signal from Powertrain Control Module (PCM) (12A650)

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

E2o0008H

150-97

Connector Views

C1246

C1249b

90930

14301

Y251 Waste gate solenoid

1

2

O3 Battery II

F02091 F01171

Pin

Circuit

1

1275 (WH/RD)

2

16 (RD/LG)

Circuit Function Switched ground Fuel heater, Power

C1247

1

12A581

2

Y252 Electronic Shift On the Fly (ESOF) solenoid

3

Pin

Circuit

1

2057 (BK)

Circuit Function Ground

C1251a 3

14305

2 1

O47 Generator, secondary

F03093

F03071

Pin

Circuit

Circuit Function

Pin

Circuit 1185 (YE)

1

605 (RD)

Voltage supplied at all times (not overload protected)

1

2

295 (LB/PK)

electronic cluster, Accessory, feed

2

–

3

35 (OG/LB)

3

145 (GY/BK)

Shift solenoid

C1249a

C1251c

14B060

14305

O3 Battery II

O47 Generator, secondary

Circuit Function Charge (including: ammeter/voltmeter) indicator not used Voltage supplied at all times (overload protected)

F01085 F01169

Pin

Circuit

1

2037 (RD)

Circuit Function Battery Power

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

Pin

Circuit

1

36 (YE/WH)

Circuit Function Voltage supplied at all times (overload protected)

E2o0008N

Connector Views

C1253

C1273a

15525

1

M12 Fuel pump

3

150-98

(GN)

2

9D930

9

8

4

A407 Glow plug control module (GPCM)

1

2

F04263

Pin

Circuit

1

787 (PK/BK)

Circuit Function

3

6

7

Fuel pump, Power

2

–

not used

3

–

not used

4

57 (BK)

Ground

F07101

Pin

Circuit

Circuit Function

1

110 (BN/WH)

Glow plug 5, control

C1271

2

110 (BN/RD)

Glow plug 7, control

90930

3

380 (BK/OG)

Battery Power

4

–

5

–

6

110 (BN/BU)

Glow plug 1, control

7

110 (BN/GN)

Glow plug 3, control

8

1086 (VT/OG)

Powertrain Control Module (PCM) (12A650)

9

1277 (WH/LG)

Powertrain Control Module (PCM) (12A650)

1 B279 Exhaust Back Pressure (EBP) sensor

3 2

F03120

Pin

Circuit

1

351 (BN/WH)

Circuit Function

not used not used

Reference voltage

2

553 (VT/LB)

position sense

3

359 (GY/RD)

Sensor signal return (reference/ground)

C1272 90930 Y265 Exhaust Pressure Regulator (EPR)

1

2

F02497

Pin

Circuit

Circuit Function

1

318 (GY/RD)

Switched power from Powertrain Control Module (PCM) (12A650)

2

570 (BK/WH)

Ground

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

E2o0008R

150-99

Connector Views

C1273b

C1281

(BK)

9D930

9

8

A407 Glow plug control module (GPCM)

1

2

12A581

13A006

161 (DG/OG) 161 (DG/OG) 57 (BK)

3

6

57 (BK)

7

12 (LG/BK)

12 (LG/BK)

F07101 F03169

Pin

Circuit

Circuit Function

1

110 (YE/WH)

Glow plug 6, control

2

110 (YE/RD)

Glow plug 8, control

C1284

3

380 (BK/OG)

Battery Power

13A006

4

–

not used

5

–

not used

6

110 (YE/BU)

Glow plug 2, control

7

110 (YE/GN)

Glow plug 4, control

8

–

9

361 (RD)

F03065

1 3

E1 Headlamp, left (13008)

2

F03291

not used Pin

PCM power relay, fused feed

Circuit

1

C1278

12 (LG/BK)

2

57 (BK)

3

161 (DG/OG)

Circuit Function High beam Ground Headlamp, left (13008), (Low beam lamp feed)

C1285

12A581

1

13A006

13A006

3

E7 Headlamp, right (13008)

160 (DB/WH)

2

161 (DG/OG) 57 (BK)

F03041

57 (BK) 12 (LG/BK)

12 (LG/BK)

F03169

F03289

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

Pin

Circuit

1

12 (LG/BK)

2

57 (BK)

3

161 (DG/OG)

Circuit Function High beam Ground Headlamp, right (13008), (Low beam lamp feed)

E2o0008W

Connector Views 150-100

C1300a

C1308

12A581

19D605

K247 Air suspension compressor relay F01133

M200 Front blower motor speed controller (19E624)

5

2 4

Pin

Circuit

1

416 (LB/BK)

3

Circuit Function

1

F05089

Shock absorber solenoid valve, right rear (5A891)

C1300b 12A581 K247 Air suspension compressor relay F02459

Pin

Circuit

Circuit Function

1

381 (TN/WH)

Fused battery feed

2

420 (DB/YE)

Air suspension module (3C142), to, Air suspension compressor relay, signal

C1303

Pin

Circuit

1

752 (YE/RD)

Blower switch speed control, to resistor

2

754 (LG/WH)

Blower switch speed control, to resistor

3

261 (OG/BK)

Blower motor, to switch – High

4

261 (OG/BK)

Blower motor, to switch – High

5

57 (BK)

Ground

without memory

C2003

90930

Circuit Function

1

14401 1

B285 Injection pressure sensor

2

3 M236 Adjustable pedal motor (2C429)

2

F02201 F03120

Pin

Circuit

1

351 (BN/WH)

Reference voltage

Circuit Function

2

812 (DB/LG)

Pressure, monitor

3

359 (GY/RD)

Sensor signal return (reference/ground)

Pin

Circuit

1

1489 (LB/BK)

Adjustable pedal switch

Circuit Function

2

1490 (LB/OG)

Adjustable pedal switch

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

E2o00091

150-101 Connector Views

C2007

C2017

14401

1

4

A271 Passive anti–theft transceiver

K73 Blower motor relay

87

F04257

87A

Pin

Circuit

Circuit function

1

165 (TN/WH)

2

1266 (RD/YE)

Voltage supplied in Start and Run (overload protected)

3

1216 (GY/OG)

RX, signal

4

1215 (WH/LG)

TX, signal

TX, –

85

86

30

F05129

C2008 1

14401 Y215 Brake shift interlock (3Z719)

3 F03080

Pin

Circuit

1

810 (RD/LG)

2

57 (BK)

3

295 (LB/PK)

Circuit Function

Pin

Circuit

30

–

85

399 (BN/YE)

86

57 (BK)

87

181 (BN/OG)

87A

–

Circuit Function Voltage supplied at all times (overload protected) Switched power Ground Blower motor feed not used

Brake pedal position switch (13480), input Ground Voltage in Run (overload protected)

C2015

C2031

14401

14401

N63 Parking brake switch (15A851)

R42 Cigar lighter, front (15055)

F01075

2

1 F02389

Pin

Circuit

1

162 (LG/RD)

Circuit Function Switched ground

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

Pin

Circuit

1

40 (LB/WH)

2

57 (BK)

Circuit Function Cigar lighter, feed Ground

E2o00096

Connector Views 150-102

C2033

2

14401

C2040 1

6

5

10

14401

N614 Power point, instrument panel (19N236)

1

B129 Accelerator pedal position sensor

F02389

Pin

Circuit

1

1049 (BN/PK)

2

57 (BK)

Circuit Function Voltage supplied at all times (overload protected)

F10105

Ground

Pin

C2035 1

5

14401 N470 Parking aid disable switch (15A860)

4

8

Circuit

1

–

not used

2

–

not used

3

–

not used

4

–

not used

5

–

6

640 (RD/YE)

Voltage supplied in Start and Run (overload protected)

7

1285 (RD/LG)

position sense

8

355 (GY/WH)

Throttle Position Sensor (TPS) (9B989), input

9

357 (YE/WH)

Powertrain Control Module (PCM) (12A650), to, Generic Electronic Module (GEM) (14B205)

10

351 (BN/WH)

Reference, voltage

F08110

Pin

Circuit

1

676 (PK/OG)

Vehicle Speed Sensor (VSS) –

2

1435 (DG/VT)

On/Off signal

–

not used

4

57 (BK)

Ground

5

–

not used

6

1436 (VT/OG) –

8

19 (LB/RD)

not used

Circuit Function

3

7

Circuit Function

On/Off signal, Light emitting diode (LED), control not used Voltage supplied at all times (overload protected)

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

E2o00099

150-103 Connector Views

C2041

9

14401

14401 17

A208 Restraints control module (14B321)

10

Circuit

1

– 609 (OG/YE)

30

K2 Indicator flasher relay (13350)

87 86 F05129

Circuit

30

295 (LB/PK)

electronic cluster, Accessory, feed

85

10 (LG/RD)

Voltage supplied at all times (overload protected)

87A

385 (WH/RD)

Voltage supplied at all times (overload protected)

Voltage supplied at all times (overload protected)

87

44 (LB)

Turn signal flasher, to turn signal switch

86

57 (BK)

Ground

18 F26008

Pin

87A

Pin

26

2

85

C2047

1

Circuit Function not used

3

614 (GY/OG)

Driver air bag, feed, monitor

4

615 (GY/WH)

Driver air bag, return

5

70 (LB/WH)

ISO Bus

6

607 (LB/OG)

Passenger air bag, feed, monitor

7

616 (PK/BK)

Passenger air bag, return

8

1112 (WH/LB)

Passenger Air bag Deactivation (PAD) switch, input

9

1113 (YE/LG)

Passenger Air bag Deactivation (PAD) switch, indicator, control

10

649 (BK/OG)

Air bag, dedicated ground

11

–

not used

12

–

not used

13

609 (OG/YE)

Voltage supplied at all times (overload protected)

14

649 (BK/OG)

Air bag, dedicated ground

15

1081 (YE/RD)

Passenger safety belt retractor pretensioner, feed

16

1082 (YE/BK)

17

–

18

1079 (LG/RD)

19

–

Circuit Function

C2075 K126 Accessory delay relay

87

87A

85

86

30

F05129

Passenger safety belt retractor pretensioner, return not used Driver safety belt retractor pretensioner, feed not used

20

608 (BK/YE)

Air bag indicator, control

21

649 (BK/OG)

Air bag, dedicated ground

22

1080 (LG/BK)

Driver safety belt retractor pretensioner, return

23

–

not used

21

–

not used

22

–

not used

23

1083 (LB/BK)

Air bag, tone driver

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

Pin

Circuit

30

–

85

54 (LG/YE)

86

1332 (LB)

87

400 (LB/BK)

87A

–

Circuit Function Battery Power Fused accessory relay control fused feed not used

E2o0009C

Connector Views 150-104

C2089

without memory

J1900

14401

7

4

N449 Adjustable pedal switch

C2089

with memory

14401 N449 Adjustable pedal switch

5

5

7

1

4

1

F07085

F07055

Pin

Circuit

1

1489 (LB/BK)

Circuit Function

Pin

Circuit

1

1493 (PK/BK)

Motor position, Forward

2

676 (BK/LB)

Ground

Adjustable pedal motor (2C429)

3

– 57 (BK) 19 (LB/RD)

2

1567 (RD/LB)

Voltage supplied at all times (overload protected)

4

3

57 (BK)

Ground

5

4

57 (BK)

Ground, Illumination

6

–

Switch illumination

7

1492 (LB/RD)

5

19 (LB/RD)

6

57 (BK)

7

1490 (LB/OG)

Circuit function

not used Ground, Illumination Switch illumination Ground Motor position, Rearward

Ground Adjustable pedal motor (2C429)

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

E2o0009I

150-105 Connector Views

C2093

C2099

14401

14401

A283 Remote solenoid assembly

3

N475 Passenger Air bag Deactivation (PAD) switch 5

1 4 5

8 1

2

4

6

F06052

F08159

Pin

Circuit

1

112 (PK/YE)

2

Circuit Function

Pin

Circuit

common

1

–

not used

1107 (WH)

Solenoid #1, control

2

–

not used

3

1108 (TN/WH)

Solenoid #2, control

3

1113 (YE/LG)

4

1109 (OG/BK)

Solenoid #3, control

Passenger Air bag Deactivation (PAD) switch, indicator, control

5

1110 (LG/VT)

Solenoid #4, control

4

609 (OG/YE)

Voltage supplied at all times (overload protected)

6

1111 (VT)

Solenoid #5, control

5

649 (BK/OG)

Vehicle identification

7

–

not used

6

1112 (WH/LB)

Passenger Air bag Deactivation (PAD) switch, input

8

–

not used

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

Circuit Function

E2o0009E

Connector Views 150-106

C2103

C2113a

14A005

14A005

P5 Clutch triple function switch jumper

A427 Vehicle Security Module (VSM) 1

11

8

7

14

6 F06084

Pin

Circuit

1

33 (WH/PK)

2

1093 (TN/RD)

3

306 (TN/LB)

Brake pedal position switch (13480), input

4

810 (RD/LG)

Brake pedal position switch (13480), input – gasoline engines

640 (RD/YE)

Voltage supplied in Start and Run (overload protected) Diesel only

33 (WH/PK)

switched power, to starter solenoid

5 6

199 (LB/YE)

Circuit Function switched power, to starter solenoid Power, Hot in Start with Park or Neutral

Clutch pedal position switch, to, Powertrain Control Module (PCM) (12A650)

F14013

Pin

Circuit

1

117 (PK/BK)

Circuit Function Door lock, output

2

1210 (BK/WH)

Door unlock, logic ground

3

1211 (WH/RD)

Door lock, logic ground

4

765 (YE/BK)

Door ajar switch, driver side front (14018)

5

761 (GY/RD)

Door ajar switch, passenger side front (14018)

6

760 (PK/LB)

Door ajar switch, right rear

7

163 (RD/OG)

Driver door unlock relay, switched power

8

118 (PK/OG)

Door unlock, output

9

–

not used

10

–

not used

11

759 (LG/YE)

12

–

not used

Door ajar switch, left rear

13

–

not used

14

57 (BK)

Ground

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

E2o0009G

150-107 Connector Views

1

C2113b

88

C2113c

14A005

14A005

A427 Vehicle Security Module (VSM)

A427 Vehicle Security Module (VSM)

7

14

F14013

Pin

Circuit

1

116 (RD/BK)

Circuit Function

11

8

7

14

F14013

Pin

Circuit

Driver Door Module

1

–

Power, Exterior lamps

2

121 (YE/BK)

Key pad button 1/2

Voltage supplied at all times (overload protected)

3

123 (RD)

Key pad button 3/4

Sunload sensor (19E663), signal

4

124 (BN)

Key pad common Voltage supplied at all times (overload protected)

2

14 (BN)

3

1306 (PK/WH)

4

1104 (LB)

5

1399 (DB/WH)

6

1 (DB)

7

15 (RD/YE)

8

195 (TN/WH)

9

–

10

–

not used

switched power, autolamps, On

5

693 (OG)

Horn relay, control

6

66 (LB)

Headlamp relay, feed

7

–

Park lamp relay – fused feed

8

–

not used

9

122 (YE)

10

–

Circuit Function not used

Key pad illumination not used not used Key pad button 7/8 not used

11

–

not used

11

–

not used

12

–

not used

12

–

not used

13

–

not used

13

–

not used

14

196 (DB/OG)

Voltage supplied at all times (overload protected)

14

–

not used

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

E2o0009J

Connector Views 150-108

C2116

C2142

14401

14401

K354 Auxiliary A/C relay

6

3

4

1

87

87A

85

86

30

F06138

F05129

Pin

Circuit

30

364 (BK/LG)

85

56 (BK)

86

181 (BN/OG) 295 (LB/PK)

87

371 (LB/PK)

87A

–

C2135

Circuit Function

Pin

Circuit

1

–

2

14 (BN)

Voltage in Run (overload protected)

Power, Exterior lamps

3

206 (WH)

4

50 (RD)

Central Junction Box (CJB) (14A068), Start, to, Ignition switch (11572)

5

511 (LG)

Brake pedal position switch (13480), to stoplamps

6

43 (DB)

Electric trailer brakes

Voltage supplied at all times (overload protected) Ground

Circuit Function not used Trailer tow connector (15A416), Ground

Blower motor, rear, feed not used

1

14401 3

N250 Overdrive cancel switch (7G550)

F03245

Pin

Circuit

1

911 (WH/LG)

Transmission Control Indicator Lamp (TCIL)

Circuit Function

2

640 (RD/YE)

Voltage supplied in Start and Run (overload protected)

3

224 (TN/WH)

Powertrain Control Module (PCM) (12A650), to transmission overdrive cancel switch

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

E2o0009M

150-109 Connector Views

C2159

with memory

C2160

14401 M236 Adjustable pedal motor (2C429)

K163 PCM power relay 4

1

5

2

6

3

87

87A

85

30

86

F05129

F06112

Pin

Circuit

Pin

Circuit

1

446 (OG/WH)

Sensor signal return (reference/ground)

30

–

Battery Power

2

1491 (LB/YE)

position sense

85

–

Ground

3

447 (OG/RD)

Reference voltage

86

16 (RD/LG)

4

–

5

1490 (LB/OG)

Fwd/Rwd motor

87

–

fused feed

Fwd/Rwd motor

87A

–

not used

6

1489 (LB/BK)

Circuit Function

not used

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

Circuit Function

Voltage, ignition switch in Start or Run (overload protected electronic module)

E2o0009Q

Connector Views

C2163

150-110

C2170

K22 Starter relay (11450)

K380 Injector Driver Module (IDM) power relay

87

87

87A 87A 85

30

86 85

86

30

F05129 F05129

Pin 30

2037 (RD)

85

57 (BK)

86

1093 (TN/RD)

87 87A

Pin

Circuit

Fused battery feed

30

–

Ground

85

814 (WH/BK)

Circuit

113 (YE/LB) –

Circuit Function

Voltage supplied with park/neutral to starter solenoid not used

86

–

87

876 (DG/LG)

87A

–

Circuit Function Voltage supplied at all times (overload protected) Switched ground PCM power relay, fused feed feed not used

C2176

2

1

4

3

14401 A416 Auxiliary Powertrain Control Module (APCM)

Pin

F04251

Circuit

Circuit Function

1

57 (BK)

2

914 (TN/OG)

Ground Standard Corporate Protocol (SCP) data +

3

640 (RD/YE)

Voltage, ignition switch in Start or Run (overload protected electronic module)

4

915 (PK/LG)

Standard Corporate Protocol (SCP) data –

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

E2o0009T

150-111 Connector Views

C2181

C2194

14401

14401

N619 Air suspension switch, rear

1

5

2

6

3

7

4

8

N629 Fuel tank selector switch

4

1

6

3

F06273 F08060

Pin

Circuit

Pin

Circuit

1

418 (DG/YE)

Battery voltage, hot in Run only

Circuit Function

1

786 (RD)

2

417 (VT/OG)

switched power

2

1002 (BK/PK)

Voltage in Run or Accessory (overload protected)

3

–

not used

3

789 (BN/WH)

Fuel tank selector valve

4

57 (BK)

Ground

4

789 (BN/WH)

Fuel tank selector valve

5

–

not used

5

57 (BK)

6

635 (YE)

indicator, Illumination

6

786 (RD)

7

–

8

19 (LB/RD)

Circuit Function Fuel tank selector valve

Ground Fuel tank selector valve

not used Switch illumination

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

C2207

3

14401

2

N316 Inertia Fuel Shutoff (IFS) switch (9D362)

1

F03072

Pin

Circuit

1

238 (DG/YE)

2

784 (PK/BK)

3

–

Circuit Function to Fuel pump relay to Fuel tank unit (9H307) not used

E2o0009W

Connector Views

C3002

150-112

C3004 1

14A504

14A504

M130 Blower motor, rear (18456)

2

M145 Blend door actuator, rear (19E616)

5

1

8

4

F02329

Pin

Circuit

1

371 (PK/WH)

Blower motor relay, switched output

Circuit Function

2

536 (BK/LG)

Blower motor relay, Blower motor

F08059

Pin

Circuit

1

1124 (WH)

14A504

2

1126 (LB)

R78 Heater blower motor resistor, rear (19A706)

3

–

not used

4

–

not used

5

57 (BK)

Ground

6

295 (LB/PK)

7

1125 (BN)

8

–

3

C3003

4

1

2

F04249

Pin

Circuit

Circuit Function

1

269 (LB/OG)

Heater blower motor (19805), to, Heater blower switch

2

756 (RD/PK)

Auxiliary Air Conditioner/Heater, control

3

1132 (YE)

4

751 (DB/WH)

Circuit Function Temperature blend door actuator (19E616), feed Rear A/C control module, signal

electronic cluster, Accessory, feed Temperature blend door actuator (19E616), return not used

Blower motor, feed Auxiliary Air Conditioner/Heater, control

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

E2o0009Z

150-113 Connector Views

C3005

C3014

7 1

14A504

14A005 1

A225 Driver safety belt retractor pretensioner

A404 Rear A/C control module

2

F02042

6 10

Pin

Circuit

1

1079 (LG/RD)

Driver safety belt retractor pretensioner, feed

Circuit Function

2

1080 (LG/BK)

Driver safety belt retractor pretensioner, return

F10009

Pin

Circuit

Circuit Function

1

1130 (PK/LG)

2

1126 (LB)

Blend door actuator, control

3

1131 (LG)

Mode door actuator, rear, control

4

1121 (DG/YE)

5

1122 (RD)

6

57 (BK)

Ground

7

–

not used

8

295 (LB/PK)

9

1127 (YE)

10

1123 (YE/WH)

Switched ground

6

1543 (YE)

2

57 (BK)

3

F06138

Blend door actuator, position sense Mode actuator, position sense

1

F02287

1

1

electronic cluster, (voltage applied), feed

N615 Power point, C pillar (19N236)

Circuit

4

M215 Power seat motor assembly, right

Blend door actuator, position sense

2

Pin

without memory

14B084

C3009 14A005

C3015

Mode door actuator, rear, position sense

Circuit Function Voltage supplied at all times (overload protected) Ground

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

Pin

Circuit

Circuit Function

1

989 (RD/LG)

Seat adjust switch, to, rear, Tilt, Seat motor

2

988 (YE/LG)

Seat adjust switch, to, rear, Tilt, Seat motor

3

986 (YE/WH)

Seat adjust switch, to, Passenger seat horizontal motor

4

984 (YE/LB)

Seat adjust switch, to, rear, Tilt, Seat motor

5

985 (RD/LB)

Seat adjust switch, to, rear, Tilt, Seat motor

6

987 (RD/WH)

Seat adjust switch, to, Passenger seat horizontal motor

E2o000A3

Connector Views

150-114

C3047

C3044

jumper

14A504 M261 Mode door actuator, rear

5

1

8

4

F08059

F08048

Pin

Circuit

1

1128 (GY/LB)

Circuit Function

2

1131 (LG)

3

–

not used

4

–

not used

5

57 (BK)

Ground

6

295 (LB/PK)

7

1129 (BN/WH)

8

–

signal, +

14A005

Rear A/C control module, signal 1

5 1441 (WH/LG) 1442 (DG/WH) 1439 (BN/PK) 1443 (WH/LB) 1440 (DG/YE)

electronic cluster, Accessory, feed Signal return

1444 (DB/YE)

not used 4

8 F08049

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

E2o000A5

150-115 Connector Views

C3049

C3076

14A005 1

5

14B079 85 (BN/LB)

A270 Video cassette player

566 (DG) 1153 (RD/BK) 57 (BK) 295 (LB/PK) 4

8

8

7

6

5

4

3

2

1

16 15 14 13 12 11 10 9

F08049 F16103

14B084 8

4

85 (BN/LB) 1153 (RD/BK) 566 (DG) 295 (LB/PK) 57 (BK) 5

1

F08048

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

Pin

Circuit

1

1564 (RD)

Circuit Function

2

–

not used

3

–

not used

4

1802 (DG)

audio Switch illumination

5

1540 (DG)

VCP IR data +

Accessory delay

6

99 (LG/BK)

Audio signal positive, Left

7

891 (RD/BK)

Audio signal positive, Right

8

47 LB/WH)

VCP video +

9

–

not used

10

–

not used

11

–

12

1541 (DB)

13

694 (BK/LG)

14

1402 (RD/WH)

15

76 (LG/WH)

16

48

not used VCP IR data – Ground Audio signal negative, Drain wire, Right Audio signal negative, Drain wire, Left VCP video Drain wire

E2o000A7

Connector Views

C3077a

C3077b

14B079

14B079

A267 Rear Seat Entertainment (RSE) module

A267 Rear Seat Entertainment (RSE) module 8

7

6

5

4

3

2

150-116

1

11 12 13 14 15 16 17 18 19 20 16 15 14 13 12 11 10 9 1

2

3

4

5

6

7

8

9 10 F16103

F20039

Pin

Circuit

Pin

Circuit

1

–

not used

Circuit Function

1

694 (BK/LG)

Power ground

2

–

not used

2

827 (TN/WH)

Speaker, left rear (18808) + output

3

–

not used

3

800 (GY/LB)

Speaker, left rear (18808) +

4

–

not used

4

801 (TN/YE)

Speaker, left rear (18808) –

5

–

not used

5

694 (BK/LG)

without power locks

6

47 (LB/WH)

VCP video + input

6

803 (BN/PK)

Speaker, right rear (18808) –

7

99 (LG/BK)

Audio signal positive, Left

7

802 (OG/RD)

Speaker, right rear (18808) +

8

891 (RD/BK)

Audio signal positive, Right

8

825 (TN/LG)

Speaker, right rear (18808) + output

9

1807 (WH)

VCP video + output

9

19 (LB/RD)

Illumination +

10

1802 (DG)

Rear Seat Entertainment (RSE) module

10

57 (BK)

Illumination –

11

1559 (RD)

Audio signal positive, Left

11

–

12

1560 (WH)

Audio signal negative, Left

12

832 LB/PK)

Audio corporate protocol (A) Audio corporate protocol (B)

Circuit Function

not used

13

1561 (OG)

Audio signal positive, Right

13

833 (TN)

14

1562 (YE)

Audio signal negative, Right

14

694 (BK/LG)

Power ground

15

48

audio Drain wire

15

829 (WH/VT)

Battery voltage

16

48

VCP Drain wire

16

1068 (LG/BK)

Audio System ON (ASYSON)

17

76 (LG/WH)

18

1402 (RD)

19

1808 (BK)

20

48

Audio signal negative, Drain wire, Left Audio signal negative, Drain wire, Right VCP, video, – output Drain wire

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

E2o000A9

150-117 Connector Views

C3084

C3087 2

19F504 E260 Running board lamp, left front

1

19F504

2

E263 Running board lamp, right rear

1

F02108

Pin

Circuit

1

57 (BK)

2

53 (BK/LB)

Circuit Function

F02108

Pin

Circuit

Ground

1

57 (BK)

Interior lamp relay, switched power, output

2

53 (BK/LB)

C3085

Circuit Function Ground Interior lamp relay, switched power, output

C3094

19F504

2

14405

E261 Running board lamp, left rear

1

B276 Fuel sender, primary

3

1

4

2

F04082

F02108

Pin

Circuit

1

57 (BK)

2

53 (BK/LB)

Pin

Circuit

1

–

Ground

2

675 (YE/LB)

Interior lamp relay, switched power, output

3

–

4

396 (BK/OG)

Circuit Function

C3086 19F504 E262 Running board lamp, right front

1

Sensor signal return (reference/ground) not used

C3095 2

Circuit Function not used

Reference voltage

3

1

4

2

14405 B277 Fuel sender, secondary

F04082 F02108

Pin

Circuit

1

57 (BK)

2

53 (BK/LB)

Circuit Function Ground Interior lamp relay, switched power, output

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

Pin

Circuit

1

–

2

673 (DB/YE)

3

–

4

396 (BK/OG)

Circuit Function not used Sensor signal return (reference/ground) not used Reference voltage

E2o000AF

Connector Views

C3156

150-118

C3177

12614 B286 Air tank pressure sensor

1

2

14B079

3

4

T12 Power choke 1

1

7

6

12

F04263

Pin

Circuit

Circuit Function

1

428 (OG/BK)

Sensor signal +

2

427 (PK/BK)

Sensor signal

3

–

4

429 (VT/LG)

F12103

not used Sensor signal return (reference/ground)

Pin

Circuit

1

–

not used

C3157

2

–

not used

12614

3

–

not used

4

–

not used

5

–

not used

6

–

7

1564 (RD)

8

–

not used

9

–

not used

10

–

not used

11

–

12

1564 (RD)

2

Y279 Air tank moisture removal valve

1

F02072

Pin

Circuit

1

57 (BK)

2

423 (VT/LG)

Circuit Function Ground switched power

Circuit Function

not used Coil, switched power

not used Video cassette player

C3158 12614 1

2

Y280 Air tank valve

F02373

Pin

Circuit

Circuit Function

1

57 (BK)

Ground

2

424 (TN)

switched power

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

E2o000AJ

150-119 Connector Views

C3178

1

7

C4010 14N139

14B079

3

2

1

B252 Parking aid sensor, inner left (15K859)

T13 Power choke 2

F03110

Pin 6

12

F12103

Pin

Circuit

Circuit

1

1439 (BN/PK)

Parking Aid Module (PAM) (15K866), Sensor, Power

2

1442 (DG/WH)

Parking Aid Module (PAM) (15K866), to, Parking aid sensor, outer right (15K859), input

3

1440 (DG/YE)

Parking Aid Module (PAM) (15K866), Sensor, return

Circuit Function

1

–

not used

2

–

not used

C4011

3

–

not used

14N139

4

–

not used

5

–

not used

6

–

not used

7

829 (WH/VT)

8

–

3

2

1

B255 Parking aid sensor, outer right (15K859) F03110

Coil, switched power not used

9

–

not used

10

–

not used

11

–

not used

12

829 (WH/VT)

Pin

Circuit

1

1439 (BN/PK)

Parking Aid Module (PAM) (15K866), Sensor, Power

Circuit Function

2

1444 (DB/YE)

Parking Aid Module (PAM) (15K866), to, Parking aid sensor, outer left (15K859), input

3

1440 (DG/YE)

Parking Aid Module (PAM) (15K866), Sensor, return

Rear Seat Entertainment (RSE) module

C4009

C4012

14N139 3

2

1

B254 Parking aid sensor, outer left (15K859)

14N139

3

Circuit

2

1

B253 Parking aid sensor, inner right (15K859) F03110

F03110

Pin

Circuit Function

Circuit Function

Pin

Circuit

Circuit Function

1

1439 (BN/PK)

Parking Aid Module (PAM) (15K866), Sensor, Power

1

1439 (BN/PK)

Parking Aid Module (PAM) (15K866), Sensor, Power

2

1441 (WH/LG)

Parking Aid Module (PAM) (15K866), to, Parking aid sensor, inner right (15K859), input

2

1443 (DB/YE)

Parking Aid Module (PAM) (15K866), to, Parking aid sensor, inner left (15K859), input

3

1440 (DG/YE)

Parking Aid Module (PAM) (15K866), Sensor, return

3

1440 (DG/YE)

Parking Aid Module (PAM) (15K866), Sensor, return

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

E2o000AO

Connector Views 150-120

C4014 14A504

13

26

A265 Parking Aid Module (PAM) (15K866)

1

14

F26025

Pin

Circuit

1

295 (LB/PK)

Pin

Circuit

electronic cluster, Accessory, feed

Circuit Function

15

1439 (BN/PK)

Parking Aid Module (PAM) (15K866), Sensor, Power

16

1440 (DG/YE)

Parking Aid Module (PAM) (15K866), Sensor, return

17

1438 (DG)

Parking Aid Module (PAM) (15K866), to, Parking aid speaker +

2

–

not used

3

57 (BK)

Ground

4

–

not used

5

70 (LB/WH)

ISO Bus

6

–

not used

7

1435 (DG/VT)

8

–

9

140 (BK/PK)

10

1442 (DG/WH)

On/Off signal not used Voltage supplied in reverse Parking Aid Module (PAM) (15K866), to, Parking aid sensor, outer right (15K859), input

11

1441 (WH/LG)

Parking Aid Module (PAM) (15K866), to, Parking aid sensor, inner right (15K859), input

12

–

not used

13

–

not used

14

1437 (BK/PK)

Parking Aid Module (PAM) (15K866), to, Parking aid speaker –

Circuit Function

18

–

19

1436 (VT/OG)

not used

20

–

not used

21

–

not used

22

–

not used

23

1443 (WH/LB)

Parking Aid Module (PAM) (15K866), to, Parking aid sensor, inner left (15K859), input

24

1444 (DB/YE)

Parking Aid Module (PAM) (15K866), to, Parking aid sensor, outer left (15K859), input

25

–

not used

26

–

not used

On/Off signal, Light emitting diode (LED), control

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

E2o000AP

150-121 Connector Views

C4015

C4033 2

14A504

14405

Y234 Parking aid speaker

1

A31 Fuel tank unit (9H307)

5

1

F02233

Pin

Circuit

1

1438 (DG)

Parking Aid Module (PAM) (15K866), to, Parking aid speaker +

Circuit Function

2

1437 (BK/PK)

Parking Aid Module (PAM) (15K866), to, Parking aid speaker –

C4032 3

13A409

F03099

3

1

1

E243 Park/stop/turn lamp, right rear

F03099

Pin

Circuit

Circuit Function

8

4

F08052

Pin

Circuit

1

–

Circuit Function

2

359 (GY/RD)

signal, return

3

791 (RD/PK)

Fuel tank pressure transducer sensor (9C968)

4

351 (BN/WH)

5

29 (YE/WH)

6

57 (BK)

not used

Reference, voltage Fuel pump/fuel gauge sender Ground

1

57 (BK)

Ground

7

787 (PK/BK)

Fuel pump, Power

2

14 (BN)

Power Exterior lamps

8

396 (BK/OG)

Fuel sender, logic ground

3

5 (OG/LB)

Turn lamps, feed, right rear

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

E2o000AS

Connector Views 150-122

C4034

C4036

13A409

13A409

E243 Park/stop/turn lamp, right rear

E242 Park/stop/turn lamp, left rear

1

1

3

3

F03217

F03217

Pin

Circuit

Pin

Circuit

1

57 (BK)

Ground

Circuit Function

1

57 (BK)

Ground

2

14 (BN)

Power, Exterior lamps

2

14 (BN)

Power, Exterior lamps

3

5 (OG/LB)

Turn lamps, feed, right rear

3

9 (LG/OG)

C4035

Circuit Function

Turn lamps, feed, left rear

C4044 3

13A409

F03099

1

1

E242 Park/stop/turn lamp, left rear

3

12614 1

Y117 Shock absorber solenoid valve, left rear (5A891)

2

F03099 F02373

Pin

Circuit

Circuit Function

1

57 (BK)

Ground

Pin

Circuit

2

14 (BN)

Power Exterior lamps

1

415 (LG/OG)

3

5 (OG/LB)

Turn lamps, feed, left rear

2

57 (BK)

Circuit Function switched power Ground

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

E2o000AW

150-123 Connector Views

C4045

C4094

12614

13A409 1

Y118 Shock absorber solenoid valve, right rear (5A891)

2

2

E135 Side lamp 1, LH rear

1

F02089 F02373

Pin

Circuit

1

414 (OG/RD)

2

57 (BK)

Circuit Function switched power Ground

Pin

Circuit

1

57 (BK)

Ground

2

14 (BN)

Power, Exterior lamps

C4076

C4095

14A504

13A409

Circuit Function

2

E136 Side lamp 2, LH rear

K55 High speed blower motor relay 87

1

F02089

87A 30 85

86

Pin

Circuit

1

57 (BK)

Ground

Circuit Function

2

14 (BN)

Power, Exterior lamps

F05062

C4096 Pin

Circuit

Circuit Function

30

536 (BK/LG)

Blower motor relay, Blower motor

85

295 (LB/PK)

electronic cluster, Accessory, feed

86

515 (OG/RD)

Resistor, Blower motor, High

87

57 (BK)

87a

1132 (YE)

13A409 1 E131 Side lamp 1, RH rear

2

Ground F02089

Trailer tow relay, feed

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

Pin

Circuit

1

57 (BK)

Ground

Circuit Function

2

14 (BN)

Power, Exterior lamps

E2o000B1

Connector Views 150-124

C4097

C4099

13A409 E132 Side lamp 2, RH rear

1

13A576

2

E259 Trailer tow connector, 7–pin 7 2

F02089

6 7

3

Pin

Circuit

1

57 (BK)

Ground

2

14 (BN)

Power, Exterior lamps

Circuit Function

F07074

C4098

Pin

13A576 E258 Trailer tow connector, 4–pin

1

4

F04211

Pin

Circuit

1

206 (WH)

2

962 (BN/WH)

5 4

Circuit Function Trailer tow connector (15A416), Ground

Circuit

Circuit Function

1

52 (YE)

2

206 (WH)

Turn lamps, feed, left rear

3

43 (DB)

Electric trailer brakes

4

64 (DG)

Turn lamps, feed, right rear

5

49 (OG)

Voltage in Run (overload protected)

6

962 (BN/WH)

Trailer tow relay, switched output

7

963 (BK/LG)

Trailer tow connector (15A416), Reversing lamps

Trailer tow connector (15A416), Ground

Trailer tow relay, switched output

3

52 (YE)

Turn lamps, feed, left rear

4

64 (DG)

Turn lamps, feed, right rear

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

E2o000B4

150-125 Connector Views

C4132

6

C4145 16

4

13

1

12614

14401

A304 Air suspension module (3C142)

M286 Fuel tank selector valve 1

F06117 F16020

Pin

Circuit

1

–

2

786 (RD)

3

789 (BN/WH)

Circuit function not used

Pin

Circuit

Fuel tank selector switch

1

57 (BK)

Fuel tank selector switch

2

418 (DG/YE)

Battery voltage, hot in Run only

417 (VT/OG)

Air suspension switch, rear, On/Off signal

4

673 (DB/YE)

Fuel sender, secondary

3

5

29 (YE/WH)

Reference voltage, from, Instrument cluster

4

424 (TN)

Fuel sender, primary

5

–

6

675 (YE/LB)

Circuit function

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

Ground

Air tank valve, control not used

6

423 (VT/LG)

7

416 (LB/BK)

Air tank moisture removal valve, control Air suspension compressor relay, control

8

414 (OG/RD)

Shock absorber solenoid valve, right rear (5A891), control

9

427 (PK/BK)

Air tank pressure sensor, monitor

10

419 (DG/LG)

Air Suspension, indicator

11

415 (LG/OG)

Shock absorber solenoid valve, left rear (5A891), Autolamp relay

12

–

13

428 (OG/BK)

not used

14

429 (VT/LG)

15

693 (OG)

UBP Diagnostics

16

635 (YE)

Air Suspension, switch, indicator

Battery voltage, to, Air tank pressure sensor Sensor signal return (reference/ground)

E2oen07A

151-1

Component Location Views

1

2

3

4

dash panel

5

A

A

A30 C220a C220b C220c

C214

N475 C2099

B

B

C

C

D

D

E

E N63 C2015

A208 C2041

G201 G202

F

F 1

2

3

4

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

5

A30 . Instrument cluster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 2 A208 Restraints control module (14B321) . . . . . . . . . . . . . . . . . E 4 C214 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 3 C220a . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 2 C220b . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 2 C220c . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 3 C2015 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 1 C2041 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 4 C2099 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 4 G201 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 2 G202 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 2 N63 . Parking brake switch (15A851) . . . . . . . . . . . . . . . . . . . . . E 1 N475 Passenger Air bag Deactivation (PAD) switch . . . . . . . . . . B 4

init jlj

date 04/12/01

cx E2oen07B

Component Location Views

1

2

3

4

dash panel

5

A

A

N113 C205a C205b

151-2

A102 C252

B

B

C

C

D

D

E

E

A102 Passive anti–theft transceiver module (15607) . . . . . . . . . B 4 B72 . . Sunload sensor (19E663) . . . . . . . . . . . . . . . . . . . . . . . . . . E 3 C205a . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 2 C205b . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 3 C241 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 3 C251 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 4 C252 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 4 C286 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 3 C289 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 5 C2035 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 4 D20 . Data Link Connector (DLC) (14489) . . . . . . . . . . . . . . . . . E 4 M256 Temperature blend door actuator (19E616) . . . . . . . . . . . . E 5 N10 . Rear window defrost switch (18578) . . . . . . . . . . . . . . . . . E 3 N113 Main light switch (11654) . . . . . . . . . . . . . . . . . . . . . . . . . B 2 N470 Parking aid disable switch (15A860) . . . . . . . . . . . . . . . . . E 4

N10 N470 D20 M256 C241 C2035 C251 C289

B72 C286

F

F 1

2

3

4

5 Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

E2oen07C

151-3

Component Location Views

1

2

3

4

dash panel, center

5

A

A

A11 C290b C290a

B

B

C

C

D

D

E

E M236 N449 N141 C2159 C2089 C284

N614 P82 C294c C294a C294b C294d C2033

F

F 1

2

3

4

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

5

A11 . Radio (18806) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 3 C284 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 2 C290a . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 3 C290b . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 3 C294a . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 3 C294b . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 4 C294c . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 3 C294d . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 4 C2033 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 5 C2089 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 2 C2159 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 1 M236 Adjustable pedal motor (2C429) . . . . . . . . . . . . . . . . . . . . E 1 N141 Four–wheel drive switch . . . . . . . . . . . . . . . . . . . . . . . . . . E 2 N449 Adjustable pedal switch . . . . . . . . . . . . . . . . . . . . . . . . . . . E 2 N614 Power point, instrument panel (19N236) . . . . . . . . . . . . . . E 5 P82 . . Function selector switch assembly, front . . . . . . . . . . . . . . E 3

init hsr

date 04.30.01

cx E2oen07D

Component Location Views

1

2

3

4

B

behind dash panel, RH side

5

A

A

E28 C254

A43 C256

N82 C278

C270d

C270m

B

C270b

C

C

D

D

A255 C281a C281b C281c

151-4

A43 . Passenger air bag module (15044A74) . . . . . . . . . . . . . . . B 2 A255 Four–wheel drive control module . . . . . . . . . . . . . . . . . . D 2 C254 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 1 C256 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 2 C270a . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D 4 C270b . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C 5 C270c . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D 5 C270d . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 4 C270e . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 4 C270m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 5 C278 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 3 C281a . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D 2 C281b . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D 2 C281c . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D 2 C282 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 2 C2207 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 2 E28 . . Glove box lamp (14413) . . . . . . . . . . . . . . . . . . . . . . . . . . . B 1 G200 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 1 G203 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 1 N82 . Brake pedal position switch (13480) . . . . . . . . . . . . . . . . . B 3 N316 Inertia Fuel Shutoff (IFS) switch (9D362) . . . . . . . . . . . . . E 2 P91 . . Central Junction Box (CJB) (14A068) . . . . . . . . . . . . . . . D 4

P91 C270a C270c C270e

E

G203 G200

E

N316 C282 C2207

F

F 1

2

3

4

5 Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

E2oen07E

151-5

Component Location Views

1

2

3

4

on steering column

5

A

A N442 C202a C202b

N250 C2135

B

B A271 C2007

C

C

AA

D

D AA

E

E P140 C218a C218b

Y215 C2008

N278 C250

F

F 1

2

3

4

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

5

A271 Passive anti–theft transceiver . . . . . . . . . . . . . . . . . . . . . . . B 1 C202a . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 4 C202b . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 4 C218a . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 1 C218b . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 1 C250 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 3 C2007 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 1 C2008 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 2 C2135 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 2 N250 Overdrive cancel switch (7G550) . . . . . . . . . . . . . . . . . . . A 2 N278 Ignition switch (11572) . . . . . . . . . . . . . . . . . . . . . . . . . . . E 3 N442 Multifunction switch (13K359) . . . . . . . . . . . . . . . . . . . . A 4 P140 . Air bag sliding contact (14A664) . . . . . . . . . . . . . . . . . . . . E 1 Y215 Brake shift interlock (3Z719) . . . . . . . . . . . . . . . . . . . . . . . E 2

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date 04/12/01

cx E2oen07F

Component Location Views

1

2

3

4

under dash panel, LH side

5

A

A

C270l

C270k

C270j C212

151-6

C213

B

B

C

C

D

D

E

E

A427 Vehicle Security Module (VSM) . . . . . . . . . . . . . . . . . . . . E 3 C212 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 3 C213 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 4 C270j . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 3 C270k . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 2 C270l . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 1 C2113a . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 3 C2113b . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 4 C2113c . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 4

A427 C2113a C2113b C2113c

F

F 1

2

3

4

5 Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

E2oen07G

151-7

Component Location Views

1

2

3

4

passenger seat

5

A

A N32 C335 N30 C334

B

B

C

M215 C3015

C340

D

D

N217 C330

E

C

E

N275 C321

A223 C329

F

F 1

2

3

4

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

5

A223 Heated seat module, passenger side front . . . . . . . . . . . . . F 3 C321 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F 3 C329 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F 3 C330 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 1 C334 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 2 C335 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 3 C340 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D 5 C3015 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C 5 M215 Power seat motor assembly, right . . . . . . . . . . . . . . . . . . . . C 5 N30 . Seat cushion heater, right front . . . . . . . . . . . . . . . . . . . . . . B 2 N32 . Seat back heater, right front . . . . . . . . . . . . . . . . . . . . . . . A 3 N217 Seat adjust switch, passenger side front . . . . . . . . . . . . . . . E 1 N275 Seat heater switch, passenger side . . . . . . . . . . . . . . . . . . . F 3

init HSR

date 04.30.01

cx E2oen07H

Component Location Views

1

2

3

4

driver seat

5

A

A B223 C383

N317 C323

C3007 C327

B224 C373

N31 C365

B

B

M214 C357

C

C

N29 C364

D

151-8

D

A207 Driver seat module (14C718) . . . . . . . . . . . . . . . . . . . . . . . E 2 A224 Heated seat module, driver side front . . . . . . . . . . . . . . . . . F 3 B222 . Driver memory seat horizontal sensor . . . . . . . . . . . . . . . . E 5 B223 . Driver memory seat front height sensor . . . . . . . . . . . . . . A 1 B224 . Driver memory seat rear height sensor . . . . . . . . . . . . . . . A 3 C320 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F 4 C323 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 2 C327 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 3 C341a . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 2 C341b . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 2 C357 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C 1 C360 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F 3 C365 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 5 C372 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 5 C373 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 3 C383 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 1 C359 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F 3 C3007 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 3 M214 Power seat motor assembly, left . . . . . . . . . . . . . . . . . . . . . C 1 N31 . Seat back heater, left front . . . . . . . . . . . . . . . . . . . . . . . . A 5 N216 Seat adjust switch, driver side front (14A701) . . . . . . . . . . F 3 N274 Seat heater switch, driver side . . . . . . . . . . . . . . . . . . . . . . F 4 N317 Safety belt buckle switch (10B924) . . . . . . . . . . . . . . . . . A 2

B222 C372

E

E A207 C341a C341b A224 C359

N216 C360

N274 C320

F

F 1

2

3

4

5 Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

E2oen07I

151-9

Component Location Views

1

2

A

3

4

B8 C1189

5.4L engine, front

5 A

B257 C1068

B10 C1064

B

B

C

C

D

D

B41 C180

E

E

12B637 B43 C101

C1033

C110

N17 C103

F

F 1

2

3

4

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

5

12B637 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 2 B8 . . . Throttle Position Sensor (TPS) (9B989) . . . . . . . . . . . . . A 3 B10 . . Engine Coolant Temperature (ECT) sensor (12A648) . . . . B 2 B41 . . Camshaft position sensor (6B288) . . . . . . . . . . . . . . . . . . . E 5 B43 . . Crankshaft position sensor (6C315) . . . . . . . . . . . . . . . . . . E 2 B257 . Differential pressure feedback EGR (DPFE) sensor (9J460) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 4 C101 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 2 C103 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 4 C110 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 4 C180 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 5 C1033 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 3 C1064 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 2 C1068 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 4 C1189 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 3 N17 . Oil pressure switch (9278) . . . . . . . . . . . . . . . . . . . . . . . . . E 4

init HSR

date 04.30.01

cx E2oen07J

Component Location Views

1

2

3

4

5.4L engine, LH side

5

A

A

Y133 C1066

B

Y113 C186

Y207 C187

Y209 C188

B

C

C

D

D

P70 C115

E 12B637

Y112 C185 C1221

P72 P73 C117 C118

151-10

12B637 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 2 C115 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 3 C116 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 4 C117 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 4 C118 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 5 C185 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 4 C186 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 3 C187 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 4 C188 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 5 C1066 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 2 C1221 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 3 P70 . . Coil On Plug (COP) 5 (12029) . . . . . . . . . . . . . . . . . . . . . . E 3 P71 . . Coil On Plug (COP) 6 (12029) . . . . . . . . . . . . . . . . . . . . . . E 4 P72 . . Coil On Plug (COP) 7 (12029) . . . . . . . . . . . . . . . . . . . . . . E 4 P73 . . Coil On Plug (COP) 8 (12029) . . . . . . . . . . . . . . . . . . . . . . E 5 Y112 Injector 5 (9F593) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 4 Y113 Injector 6 (9F593) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 3 Y133 Idle air control valve (IAC) (9F715) . . . . . . . . . . . . . . . . . B 2 Y207 Injector 7 (9F593) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 4 Y209 Injector 8 (9F593) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 5

E

P71 C116

F

F 1

2

3

4

5 Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

E2oen07K

151-11

Component Location Views

1

2

3

4

5.4L engine, RH side

5

A

A

Y109 C182

P67 Y108 P66 C112 C181 C111

B

B

Y110 C183

C

C

Y111 C184

B45 C109

D

D

12B637

E

E P69 C114

P68 C113

F

F 1

2

3

4

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

5

12B637 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 1 B45 . . Knock sensor (12A699) . . . . . . . . . . . . . . . . . . . . . . . . . . D 1 C109 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D 1 C111 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 5 C112 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 4 C113 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 3 C114 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 2 C181 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 4 C182 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 3 C183 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C 1 C184 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C 1 P66 . . Coil On Plug (COP) 1 (12029) . . . . . . . . . . . . . . . . . . . . . . B 5 P67 . . Coil On Plug (COP) 2 (12029) . . . . . . . . . . . . . . . . . . . . . . B 4 P68 . . Coil On Plug (COP) 3 (12029) . . . . . . . . . . . . . . . . . . . . . . E 3 P69 . . Coil On Plug (COP) 4 (12029) . . . . . . . . . . . . . . . . . . . . . . E 2 Y108 Injector 1 (9F593) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 4 Y109 Injector 2 (9F593) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 3 Y110 Injector 3 (9F593) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C 1 Y111 . Injector 4 (9F593) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C 1

init jlj

date 04/12/01

cx E2oen07L

Component Location Views

1

2

3

4

6.8L engine front

5

A

A B135 C107

P73 C118 P72 C117

P71 C116

P89 C1206 B8 C1189

B257 C1068 P150 C1207

B

B Y241 C1205

C

C

D

D

Y240 C1204

E

E B43 C101

B41 C180

N17 C103

Y113 Y207 C186 C187

Y209 C188

F

151-12

B8 . . . B41 . . B43 . . B135 . B257 .

Throttle Position Sensor (TPS) (9B989) . . . . . . . . . . . . . . B 4 Camshaft position sensor (6B288) . . . . . . . . . . . . . . . . . . . E 3 Crankshaft position sensor (6C315) . . . . . . . . . . . . . . . . . . E 1 Cylinder–head temperature sensor (6G004) . . . . . . . . . . . A 2 Differential pressure feedback EGR (DPFE) sensor (9J460) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 5 C101 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 1 C103 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 3 C107 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 2 C116 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 1 C117 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 3 C118 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 3 C180 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 3 C186 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 4 C187 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 4 C188 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 5 C1068 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 5 C1189 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 4 C1204 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 5 C1205 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 5 C1206 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 4 C1207 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 5 N17 . Oil pressure switch (9278) . . . . . . . . . . . . . . . . . . . . . . . . . E 3 P71 . . Coil On Plug (COP) 6 (12029) . . . . . . . . . . . . . . . . . . . . . . B 1 P72 . . Coil On Plug (COP) 7 (12029) . . . . . . . . . . . . . . . . . . . . . . B 3 P73 . . Coil On Plug (COP) 8 (12029) . . . . . . . . . . . . . . . . . . . . . A 3 P89 . . Coil On Plug (COP) 9 . . . . . . . . . . . . . . . . . . . . . . . . . . . A 4 P150 . Coil On Plug (COP) 10 . . . . . . . . . . . . . . . . . . . . . . . . . . . B 5 Y113 Injector 6 (9F593) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 4 Y207 Injector 7 (9F593) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 4 Y209 Injector 8 (9F593) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 5 Y240 Injector 9 (9F593) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 5 Y241 Injector 10 (9F593) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 5

F 1

2

3

4

5 Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

E2oen07M

151-13

1

Component Location Views

2

3

4

6.8L, engine, rear

5

A

A Y133 C1066 B45 C109

P69 C114 P70 C115

P67 C112

P68 C113 P66 C111

B

B

C

C

D

D

Y110 C183

Y108 C181

E

E U11 C194

Y112 C185

Y111 C184

Y109 C182

F

F 1

2

3

4

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

5

B45 . . Knock sensor (12A699) . . . . . . . . . . . . . . . . . . . . . . . . . . . B 3 C109 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 3 C111 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 5 C112 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 5 C113 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 4 C114 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 4 C115 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 4 C181 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 5 C182 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 5 C183 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 4 C184 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 4 C185 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 4 C194 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 3 C1066 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 3 P66 . . Coil On Plug (COP) 1 (12029) . . . . . . . . . . . . . . . . . . . . . . B 5 P67 . . Coil On Plug (COP) 2 (12029) . . . . . . . . . . . . . . . . . . . . . A 5 P68 . . Coil On Plug (COP) 3 (12029) . . . . . . . . . . . . . . . . . . . . . . B 4 P69 . . Coil On Plug (COP) 4 (12029) . . . . . . . . . . . . . . . . . . . . . A 4 P70 . . Coil On Plug (COP) 5 (12029) . . . . . . . . . . . . . . . . . . . . . . B 4 U11 . Ignition transformer capacitor 2 (18801) . . . . . . . . . . . . . . E 3 Y108 Injector 1 (9F593) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 5 Y109 Injector 2 (9F593) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 5 Y110 Injector 3 (9F593) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 4 Y111 . Injector 4 (9F593) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 4 Y112 Injector 5 (9F593) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 4 Y133 Idle air control valve (IAC) (9F715) . . . . . . . . . . . . . . . . A 3

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Component Location Views

1

2

3

4

engine compartment

5

A

A O5 C102c C102a

B

C

C102c . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 3 C102a . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 3 C1148 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C 1 C1251a . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 1 C1251c . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 1 O5 . . Generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 3 O47 . Generator, secondary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 1

B

C

C1148

D

E

151-14

D

O47 C1251c C1251a

E

F

F 1

2

3

4

5 Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

E2oen07O

151-15

1

Component Location Views

2

3

4

5.4L and 6.8L engine, rear

5

A

A U10 C174 12B637

B

B

C

C

B48 C171

D

E

D

E B47 C172

F

F 1

2

3

4

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

5

12B637 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 2 B47 . . Heated Oxygen Sensor (HO2S) #21 (9G444) . . . . . . . . . . E 1 B48 . . Heated Oxygen Sensor (HO2S) #11 (9G444) . . . . . . . . . D 5 C171 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D 5 C172 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 1 C174 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 3 U10 . Ignition transformer capacitor 1 (18801) . . . . . . . . . . . . . A 3

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Component Location Views

1

2

3

4

A

engine compartment

5

O5 C102c C102a

A

B

B

C

C

D

D

E

E

F

F 1

2

3

4

151-16

C102a . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 4 C102c . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 3 O5 . . Generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 3

5 Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

E2oen07Q

151-17

1

Component Location Views

2

3

4

4X2 automatic transmission

5

A

A

C192

B44 C143

B

B A120 C168 B110 C193

C

C

D

D

C1010

E

M12 C1253

B234 C167

E

F

F 1

2

3

4

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

5

A120 Automatic transmission module (7G422) . . . . . . . . . . . . . B 3 B44 . . Turbine shaft speed sensor (7M101) . . . . . . . . . . . . . . . . . B 3 B110 . Output Shaft Speed (OSS) sensor (7M101) . . . . . . . . . . . . C 5 B234 . Digital Transmission Range (DTR) sensor (7F293) . . . . . E 3 C143 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 3 C167 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 3 C168 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 3 C192 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 1 C193 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C 5 C1010 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 1 C1253 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 2 M12 . Fuel pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 2

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Component Location Views

1

2

3

4

4X4 automatic transmission

5

A

A

B

B

C

C

D

D

C350b

E

F

F 2

3

A257 Transfer case assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 4 C350a . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 4 C350b . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 3

A257 C350a

E

1

151-18

4

5 Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

E2oen07S

151-19

Component Location Views

1

2

3

4

A

A M87 M3 N75 P133 B15 C122 C1031 C1081 C1195 C150

B

engine compartment

5

M111 C125

E27 C1159 G100

B

G108

C

C

D

D

E

E E166 C1043

F

E32 C1126

1

H1 C131

N249 C1025

E7 C1041

A7 C135

2

3

B203 C132

G105

F 4

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

5

A7 . . ABS control module (2C219) . . . . . . . . . . . . . . . . . . . . . . . F 3 B15 . . Wheel speed sensor, left front (2C205) . . . . . . . . . . . . . . A 3 B203 . Ambient air temperature sensor (19E702) . . . . . . . . . . . . . E 5 C122 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 1 C125 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 4 C131 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 2 C132 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 5 C135 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F 3 C150 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 3 C1025 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 3 C1031 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 2 C1041 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F 2 C1043 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 1 C1081 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 2 C1126 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F 1 C1159 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 4 C1195 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 3 E7 . . . Headlamp, right (13008) . . . . . . . . . . . . . . . . . . . . . . . . . . F 2 E27 . . Engine compartment lamp . . . . . . . . . . . . . . . . . . . . . . . . A 4 E32 . . Side lamp, right front (13411) . . . . . . . . . . . . . . . . . . . . . . F 1 E166 . Park/turn lamp, right front (13411) . . . . . . . . . . . . . . . . . . E 1 G100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 5 G105 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 4 G108 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 1 H1 . . Horn (13832) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 2 M3 . . Heater blower motor (19805) . . . . . . . . . . . . . . . . . . . . . . A 2 M87 . Speed control servo (9C735) . . . . . . . . . . . . . . . . . . . . . . A 1 M111 Windshield wiper motor (17508) . . . . . . . . . . . . . . . . . . . A 4 N75 . A/C compressor cycling switch (19E561) . . . . . . . . . . . . A 2 N249 Brake pressure switch (2B264) . . . . . . . . . . . . . . . . . . . . . E 3 P133 . Vapor management valve . . . . . . . . . . . . . . . . . . . . . . . . . A 3

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Component Location Views

1

2

3

4

engine compartment

5

A

A B22 C128

R77 N126 C1032 C1078

N1 C124

151-20

Y202 C1063

B

B

C

C

D

D

B14 . . Wheel speed sensor, right front (2C204) . . . . . . . . . . . . . . E 2 B22 . . Mass Air Flow (MAF) sensor (12B579) . . . . . . . . . . . . . A 3 C100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 2 C124 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 4 C128 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 3 C137 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 1 C160 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 2 C196 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 5 C1021 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 4 C1023 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 4 C1032 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 1 C1063 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 5 C1078 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 2 C1127 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F 4 E1 . . . Headlamp, left (13008) . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 4 E40 . . Side lamp, left front (13411) . . . . . . . . . . . . . . . . . . . . . . . F 4 E164 . Park/turn lamp, left front (13411) . . . . . . . . . . . . . . . . . . . E 4 M112 Windshield washer pump motor (17618) . . . . . . . . . . . . . . E 1 N1 . . Brake fluid level switch (2L414) . . . . . . . . . . . . . . . . . . . A 4 N126 A/C high pressure switch (19D594) . . . . . . . . . . . . . . . . . A 2 R5 . . . Daytime running lamps resistor . . . . . . . . . . . . . . . . . . . . . E 5 R77 . . Heater blower motor resistor, front (19A706) . . . . . . . . . A 1 Y31 . A/C clutch solenoid (19D269) . . . . . . . . . . . . . . . . . . . . . . E 2 Y202 EVAP canister vent control solenoid . . . . . . . . . . . . . . . . A 5

E1 C1021

E

E M112 C137

E164 C1023

B14 Y31 C160 C100

R5 C196

E40 C1127

F 1

2

3

4

F 5 Excursion, Super Duty Series F–250, F–350, F–450, F–550 ’02

E2oen07U

151-21

1

Component Location Views

2

3

4

engine compartment, 7.3L Diesel

5

A

A B285 C1303

B269 C1210

A415 C1174

B

B

C

C

D

D

N17 C103

E

B227 B226 C1061 C104

E

F

F 1

2

3

4

Excursion, Super Duty Series F–250, F–350, F–450, F–550 ’02

5

A415 Injector Driver Module (IDM) . . . . . . . . . . . . . . . . . . . . . A 5 B226 . Engine Oil Temperature (EOT) sensor . . . . . . . . . . . . . . . . E 4 B227 . Engine Coolant Temperature (ECT) sender . . . . . . . . . . . . E 3 B269 . Air filter sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 4 B285 . Injection pressure sensor . . . . . . . . . . . . . . . . . . . . . . . . . A 3 C103 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 2 C104 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 4 C1061 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 3 C1174 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 5 C1210 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 4 C1303 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 3 N17 . Oil pressure switch (9278) . . . . . . . . . . . . . . . . . . . . . . . . . E 2

init jlj

date 04/12/01

cx E2oen07V

Component Location Views

1

2

3

4

engine compartment, 7.3L Diesel

5

A

A M278 B2 R32 B230 Y265 C1119 C1087 C1076 C1070 C1272 C110

G100

B

B G101

C

C

D

D

Y252 C1247

E

G108

G102

B41 C180

O1 B279 C1100a C1271

G113

B213 C129

151-22

E

B2 . . . Manifold Absolute Pressure (MAP) sensor . . . . . . . . . . . A 2 B41 . . Camshaft position sensor (6B288) . . . . . . . . . . . . . . . . . . . E 3 B213 . Intake Air Temperature (IAT) sensor (12A697) . . . . . . . . . E 5 B230 . Injector pressure sensor . . . . . . . . . . . . . . . . . . . . . . . . . . A 3 B279 . Exhaust Back Pressure (EBP) sensor . . . . . . . . . . . . . . . . . F 3 C110 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 4 C129 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 5 C180 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 3 C1070 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 3 C1076 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 2 C1087 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 2 C1100a . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F 3 C1119 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 1 C1247 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 2 C1249a . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F 4 C1271 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F 3 C1272 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 3 G100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 5 G101 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 5 G102 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F 2 G108 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F 1 G113 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 4 M278 Vacuum pump motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 1 O1 . . Battery (10655) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F 3 O3 . . Battery II . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F 4 R32 . . Fuel heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 2 Y252 Electronic Shift On the Fly (ESOF) solenoid . . . . . . . . . . . E 2 Y265 Exhaust Pressure Regulator (EPR) . . . . . . . . . . . . . . . . . . A 3

O3 C1249a

F

F 1

2

3

4

5 Excursion, Super Duty Series F–250, F–350, F–450, F–550 ’02

E2oen07W

151-23

1

Component Location Views

2

3

4

Vehicle interior

5

A

A M288 E239 C942 C932

E245 C942

C922

C925

M287 C947

B

B

C

C

D

D A433 C949

N615 C3009

N638 C990a C990b C990c C990d

E

Y17 C395

G301

E

F

F 1

2

3

4

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

5

A433 DVD player . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D 3 C395 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D 5 C922 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 4 C925 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 5 C932 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 4 C942 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 3 C942 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 3 C947 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 5 C949 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D 3 C990b . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 3 C990a . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 3 C990c . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 3 C990d . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 3 C3009 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D 4 E239 . Interior/map lamps assembly, rear . . . . . . . . . . . . . . . . . . A 4 E245 . Rail lamp, RH side (13776) . . . . . . . . . . . . . . . . . . . . . . . A 3 G301 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 5 M287 Power vent window motor, left . . . . . . . . . . . . . . . . . . . . . B 5 M288 Power vent window motor, right . . . . . . . . . . . . . . . . . . . A 3 N615 Power point, C pillar (19N236) . . . . . . . . . . . . . . . . . . . . D 4 N638 Auxiliary function selector switch assembly, rear . . . . . . . E 3 Y17 . Speaker, left rear (18808) . . . . . . . . . . . . . . . . . . . . . . . . . D 5

init jph

date 08.01.00

cx E2oen07X

Component Location Views

1

2

3

4

B

in roof panel

5

A

A

E30 C907

C

C

D

D

A222 C911

E

E

F

F 1

2

A143 Overhead console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 3 A222 Electrochromatic inside mirror unit (17700) . . . . . . . . . . . E 4 C906 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 5 C907 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 1 C911 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 4 C930 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 3 E30 . . Vanity mirror lamp, left (04100) . . . . . . . . . . . . . . . . . . . . B 1 E31 . . Vanity mirror lamp, right (04100) . . . . . . . . . . . . . . . . . . . B 5

B

E31 C906

A143 C930

151-24

3

4

5 Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

E2oen07Y

151-25

1

Component Location Views

2

3

4

Vehicle interior, RH side, after C–pillar

5

A

A

M130 C3002

Y234 C4015

B

B C328

M261 C3044

R78 A404 C3003 C3005

C

C

D

D

E

C316

C339

M145 C3004

K55 C4075

A265 C4014

O21 C474

E

G403

F

F 1

2

3

4

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

5

A265 Parking Aid Module (PAM) (15K866) . . . . . . . . . . . . . . . . E 4 A404 Rear A/C control module . . . . . . . . . . . . . . . . . . . . . . . . . . B 3 C316 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 1 C328 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 1 C339 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 2 C474 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 5 C3002 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 3 C3003 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 3 C3004 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 3 C3005 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 3 C3044 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 2 C4014 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 4 C4015 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 4 C4075 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F 3 G403 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F 4 K55 . High speed blower motor relay . . . . . . . . . . . . . . . . . . . . . F 3 M130 Blower motor, rear (18456) . . . . . . . . . . . . . . . . . . . . . . . . B 3 M145 Blend door actuator, rear (19E616) . . . . . . . . . . . . . . . . . . E 3 M261 Mode door actuator, rear . . . . . . . . . . . . . . . . . . . . . . . . . . B 2 O21 . Power point, rear (19G247) . . . . . . . . . . . . . . . . . . . . . . . . E 5 R78 . . Heater blower motor resistor, rear (19A706) . . . . . . . . . . . B 3 Y234 Parking aid speaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 4

init jlj

date 04/12/01

cx E2oen07Z

Component Location Views

1

2

3

4

in liftgate

5

A

A

R19 C402a C402b

B

B

C

C

D

D

E

N403 C459

M218 E174 C476 C475a C475b C475c

M245 N402 C457 13A625 C411 C458

151-26

13A625 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 4 C402b . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 3 C402a . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 3 C411 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 4 C457 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 3 C458 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 5 C459 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 1 C475a . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 2 C475b . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 2 C475c . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 2 C476 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 2 E174 . High mounted stoplamp (13A613) . . . . . . . . . . . . . . . . . . . E 2 M218 Rear wiper motor assembly . . . . . . . . . . . . . . . . . . . . . . . . E 2 M245 Liftgate lock actuator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 3 N402 Liftgate ajar switch, left . . . . . . . . . . . . . . . . . . . . . . . . . . . E 5 N403 Liftgate ajar switch, right . . . . . . . . . . . . . . . . . . . . . . . . . . E 1 R19 . . Rear window defrost grid (18C618) . . . . . . . . . . . . . . . . . . B 3

E

F

F 1

2

3

4

5 Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

E2oen080

151-27

1

Component Location Views

2

3

4

A

B

vehicle floor, LH side

5 A

A207 C341c

C3007 C327

B

A225 C3014

C

C

D

D

E

E

F

F 1

2

3

4

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

5

A207 Driver seat module (14C718) . . . . . . . . . . . . . . . . . . . . . . . B 1 A225 Driver safety belt retractor pretensioner . . . . . . . . . . . . . . . B 3 C327 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 2 C341c . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 1 C3007 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 2 C3014 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 3

init jph

date 08.01.00

cx E2oen081

Component Location Views

1

2

3

4

in RH rear door

5

A

A M117 N110 C803 C801

151-28

M65 C804

B

B

C

C

C801 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 3 C802 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 4 C803 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 3 C804 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 5 C820 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D 5 M65 . Door lock actuator, right rear (218A42) . . . . . . . . . . . . . . A 5 M117 Power window motor, right rear (23394) . . . . . . . . . . . . . A 3 N110 Window adjust switch, right rear (14A412) . . . . . . . . . . . A 3 N238 Door ajar switch, passenger side rear (14018) . . . . . . . . . D 5 Y19 . Speaker, right rear (18808) . . . . . . . . . . . . . . . . . . . . . . . . . E 4

N238 C820

D

D

Y19 C802

E

E

F

F 1

2

3

4

5 Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

E2oen082

151-29

1

Component Location Views

2

3

4

in LH rear door

5

A

A N111 C701

M116 C703

M64 C704

B

B

C

C

D

N237 C715

D

Y17 C702

E

E

F

F 1

2

3

4

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

5

C701 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 2 C702 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 3 C703 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 3 C704 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 1 C715 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D 1 M64 . Door lock actuator, left rear (218A43) . . . . . . . . . . . . . . . . B 1 M116 Power window motor, left rear (23394) . . . . . . . . . . . . . . A 3 N111 . Window adjust switch, left rear (14A412) . . . . . . . . . . . . A 2 N237 Door ajar switch, driver side rear (14018) . . . . . . . . . . . . D 1 Y17 . Speaker, left rear (18808) . . . . . . . . . . . . . . . . . . . . . . . . . . E 3

init jlj

date 04/12/01

cx E2oen083

Component Location Views

1

2

3

4

Front door, Driver side shown, passenger side similar

5

A

A

M226 A244 C603 C510 C500 M241 C525

B

M205 C605 N204 C505

N447 C504a N105 C604

C504b N409 C527

B

C

C

D

D

N240 C602 N239 C526

E

E177 C506 E178 C606

M80 C524 M79 C608

Y28 C523 Y18 C612

M220 C521 M221 C601

E

F

F 1

2

3

4

5

151-30

A244 . Key pad switch assembly (14A626) . . . . . . . . . . . . . . . . . . . . . . C500 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C504a . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C504b . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C505 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C506 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C510 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C521 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C523 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C524 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C525 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C526 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C527 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C601 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C602 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C603 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C604 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C605 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C606 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C608 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C612 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E177 . Door entry lamp, left front (13776) . . . . . . . . . . . . . . . . . . . . . . . E178 . Door entry lamp, right front (13776) . . . . . . . . . . . . . . . . . . . . . . M79 . . Power window motor, passenger side front (23394) . . . . . . . . . . M80 . . Power window motor, driver side front (23395) . . . . . . . . . . . . . M205 . Door lock actuator assembly, passenger side . . . . . . . . . . . . . . . . M220 . Exterior rear view mirror, driver side (17682) . . . . . . . . . . . . . . . M221 . Exterior rear view mirror, passenger side (17683) . . . . . . . . . . . . M226 . Door lock actuator, passenger side (218A42) . . . . . . . . . . . . . . . M241 . Door lock actuator, left front . . . . . . . . . . . . . . . . . . . . . . . . . . . . N105 . Window adjust switch, passenger side . . . . . . . . . . . . . . . . . . . . . N204 . Door lock switch, driver side (14028) . . . . . . . . . . . . . . . . . . . . . N239 . Door ajar switch, driver side front (14018) . . . . . . . . . . . . . . . . . N240 . Door ajar switch, passenger side front (14018) . . . . . . . . . . . . . . N409 . Exterior rear view mirror switch (17B676) . . . . . . . . . . . . . . . . . N447 . Master window adjust switch (14529) . . . . . . . . . . . . . . . . . . . . . Y18 . . Speaker, right front (18808) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Y28 . . Speaker, left front (18808) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

B2 B2 B3 B4 B3 E2 B2 E4 E4 E3 B1 E1 B4 E4 E1 B1 B3 B3 E2 E3 E4 E2 E2 E3 E3 B3 E4 E4 B1 B1 B3 B3 E1 E1 B4 B3 E4 E4

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

E2oen084

151-31

Component Location Views

1

2

3

4

Vehicle rear end

5

A

A Y19 E131 C802 C4096

E174 C904

E132 C4097

G900

B

B

E243 C4034

C

D

C

D

E135 C4094

E

E E242 C4036 E136 C4095

E35 E109 C462 C488

E34 C452

E105 C487

E259 C4099

F

F 1

2

3

4

Excursion, Super Duty Series F–250, F–350, F–450, F–550 ’02

5

C452 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 4 C462 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 4 C487 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F 2 C488 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 5 C802 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 4 C904 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 2 C4034 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C 5 C4036 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 2 C4094 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 1 C4095 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F 1 C4096 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 4 C4097 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 5 C4099 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F 3 E34 . . License plate lamp, left . . . . . . . . . . . . . . . . . . . . . . . . . . . E 4 E35 . . License plate lamp, right . . . . . . . . . . . . . . . . . . . . . . . . . . E 4 E105 . Reversing lamp, left (13411) . . . . . . . . . . . . . . . . . . . . . . . F 2 E109 . Reversing lamp, right (13411) . . . . . . . . . . . . . . . . . . . . . . E 5 E131 . Side lamp 1, RH rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 4 E132 . Side lamp 2, RH rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 5 E135 . Side lamp 1, LH rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 1 E136 . Side lamp 2, LH rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F 1 E174 . High mounted stoplamp (13A613) . . . . . . . . . . . . . . . . . . A 2 E242 . Park/stop/turn lamp, left rear . . . . . . . . . . . . . . . . . . . . . . . E 2 E243 . Park/stop/turn lamp, right rear . . . . . . . . . . . . . . . . . . . . . . C 5 E259 . Trailer tow connector, 7–pin . . . . . . . . . . . . . . . . . . . . . . . . F 3 G900 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 1 Y19 . Speaker, right rear (18808) . . . . . . . . . . . . . . . . . . . . . . . . A 4

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cx E2oen085

Component Location Views

1

2

3

4

In roof

5

A

A

E16 C970 C984

B

E266 C971 C985 E267 C972 C986

E268 C973 C987

E174 C974 C988

B

C

C

D

D

E

E

F

F 1

2

3

4

151-32

C970 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 2 C971 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 3 C972 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 3 C973 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 4 C974 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 4 C984 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 2 C985 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 3 C986 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 3 C987 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 4 C988 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 4 E16 . . Roof marker lamp, left . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 2 E174 . High mounted stoplamp (13A613) . . . . . . . . . . . . . . . . . . . B 4 E266 . Roof marker lamp, left center . . . . . . . . . . . . . . . . . . . . . . . B 3 E267 . Roof marker lamp, center . . . . . . . . . . . . . . . . . . . . . . . . . . B 3 E268 . Roof marker lamp, right center . . . . . . . . . . . . . . . . . . . . . B 4

5 Excursion, Super Duty Series F–250, F–350, F–450, F–550 ’02

E2oen086

151-33

Component Location Views

1

2

3

4

A

B

front of vehicle

5 A

E42 C162

B

E43 C152

C1045

C

C

D

D

E

E

F

F 1

2

3

4

Excursion, Super Duty Series F–250, F–350, F–450, F–550 ’02

5

C152 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 2 C162 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 1 C1045 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 5 E42 . . Fog lamp, right front (15200) . . . . . . . . . . . . . . . . . . . . . . . B 1 E43 . . Fog lamp, left front (15200) . . . . . . . . . . . . . . . . . . . . . . . . B 2

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date 04/12/01

cx E2oen087

Component Location Views

1

2

3

4

A F2.33

F2.24

F2.25

B

Central Junction Box (CJB) (14A068)

5

A

F2.32

F2.26

F2.31

F2.27 F2.28 F2.29

B

F2.30

F2.23

C

F2.22

C

F2.65 F2.66 F2.21 F2.20

D

F2.64

D

F2.63 F2.62

E

F2.61 F2.60

F2.55 F2.56

F2.54

151-34

E

C270p . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F 5 F2.20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D 5 F2.21 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D 5 F2.22 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C 5 F2.23 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C 5 F2.24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 1 F2.25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 1 F2.26 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 1 F2.27 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 1 F2.28 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 1 F2.29 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 1 F2.30 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 5 F2.31 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 5 F2.32 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 5 F2.33 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 5 F2.54 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 5 F2.55 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 1 F2.56 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 1 F2.57 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 1 F2.58 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 1 F2.59 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F 1 F2.60 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 5 F2.61 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 5 F2.62 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D 5 F2.63 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D 5 F2.64 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D 5 F2.65 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C 1 F2.66 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C 1

F2.57 F2.58 F2.59

C270p

F

F 1

2

3

4

5 Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

E2oen088

151-35

1

Component Location Views

2

3

4

Central Junction Box (CJB) (14A068)

5

A

A F2.48 F2.47 F2.46

K22 C2163

F2.45

B

F2.43 F2.42 F2.41

K1 C2021

F2.40

K355 C2110

C

F2.38

C

F2.37

K126 C2075

F2.36 F2.35 F2.34

K73 C2017

D

B

D

K163 C2160

E

E F2.49 F2.50 F2.51 F2.52

F

F2.53

1

F 2

3

4

Excursion, Super Duty Series F–250, F–350, F–450, F–550 ’02

5

C2017 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D 1 C2021 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 1 C2075 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C 1 C2110 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C 1 C2160 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D 1 C2163 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 1 F2.34 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D 5 F2.35 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D 5 F2.36 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C 5 F2.37 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C 5 F2.38 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C 5 F2.40 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C 5 F2.41 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 5 F2.42 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 5 F2.43 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 5 F2.45 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 5 F2.46 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 5 F2.47 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 5 F2.48 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A 5 F2.49 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 1 F2.50 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 1 F2.51 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F 1 F2.52 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F 1 F2.53 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F 1 K1 . . Rear window defrost relay . . . . . . . . . . . . . . . . . . . . . . . . . B 1 K22 . Starter relay (11450) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 1 K73 . Blower motor relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D 1 K126 Accessory delay relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C 1 K163 PCM power relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D 1 K355 Trailer tow relay, battery charge . . . . . . . . . . . . . . . . . . . . . C 1

init jlj

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cx E2oen089

Component Location Views

1

2

3

4

Central Junction Box (CJB) (14A068)

5

A

A

B

B

C

F2.15 F2.14

F2.16 F2.17

F2.13 F2.12 F2.11

F2.18 F2.19

151-36

C

F2.1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D 1 F2.2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 1 F2.3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 1 F2.4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 1 F2.5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 1 F2.6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 5 F2.7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 5 F2.9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E 5 F2.10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D 1 F2.11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D 1 F2.12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C 1 F2.13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C 1 F2.14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C 1 F2.15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C 1 F2.16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C 5 F2.17 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C 5 F2.18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C 5 F2.19 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C 5

F2.10

D

E

D F2.1 F2.2

F2.9

F2.3 F2.4 F2.5

F2.7 F2.6

E

F

F 1

2

3

4

5 Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

E2oen08A

151-37

1

Component Location Views

2

3

4

Auxiliary relay box 1

5

A

A

B

B

C

C K354 C2116

D

D K2 C2047

E

E

F

F 1

2

3

4

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

5

C2047 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D 5 C2116 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C 5 K2 . . Indicator flasher relay (13350) . . . . . . . . . . . . . . . . . . . . . D 5 K354 Auxiliary A/C relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C 5

E2oen08B

Component Location Views

1

2

3

4

151-38

Auxiliary relay box 2

5

A

A

B

B

C

C

C1170 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D 1 C1171 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D 5 C1172 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C 5 K370 Daytime Running Lamps (DRL) relay 1 . . . . . . . . . . . . . D 5 K371 Daytime Running Lamps (DRL) relay 2 . . . . . . . . . . . . . . C 5 K389 Park brake relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D 1

K371 C1172

D

D K389 C1170

K370 C1171

E

E

F

F 1

2

3

4

5 Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

E2oen08C

151-39

1

Component Location Views

2

3

4

Auxiliary relay box 3

5

A

A

B

B

C

C K378 C1129

D

D K379 C1173

E

E

F

F 1

2

3

4

Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

5

C1129 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C 5 C1173 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D 5 K378 Transfer case low to high relay . . . . . . . . . . . . . . . . . . . . . C 5 K379 Transfer case high to low relay . . . . . . . . . . . . . . . . . . . . D 5

E2oen08D

Component Location Views

1

2

3

4

151-40

Auxiliary relay box 4

5

A

A

B

B

C

C

C1008 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C 5 C1187 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D 5 C1188 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D 1 K107 A/C clutch relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C 5 K352 Trailer tow relay, right turn . . . . . . . . . . . . . . . . . . . . . . . D 5 K353 Trailer tow relay, left turn . . . . . . . . . . . . . . . . . . . . . . . . . D 1

K107 C1008

D

D

K353 C1188

K352 C1187

E

E

F

F 1

2

3

4

5 Excursion, Super Duty Series F-250, F-350, F-450, F-550 ’02

160 -1

Vehicle Repair Location Charts

VEHICLE REPAIR LOCATION CODES TO PINPOINT THE ACTUAL VEHICLE LOCATION OF A REPAIR, THE VEHICLE REPAIR LOCATION CODE IS REQUIRED. FOR EXAMPLE, AN “X” HAS BEEN PLACED IN THE QUADRANT OF THE VEHICLE DIAGRAMS INDICATING THE LOCATION OF THE REPAIR. SEE DIAGRAMS. LOCATION CODE, FOR THE EXAMPLE: A5/FU – (UNDER THE FLOOR OF DRIVER’S LEFT FOOT.) FRONT/REAR DIRECTION FRONT OVER/UNDER DIRECTION

R

=

B

=

F

=

ENGINE

ROOF LINE RO = ROOF OVER RU = ROOF UNDER BELT LINE BO = BELT OVER BU = BELT UNDER FLOOR PAN FO = FLOOR OVER FU = FLOOR UNDER

CENTER OF VEHICLE

SIDE VIEW REAR

Excursion, Super Duty Series, F-250, F-350, F-450, F-550 ’02

EXCURSION, SUPER DUTY SERIES F-250, F-350, F-450, F-550 FCS-12254-02