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• Sami Vehmas

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INSTALLATION MANUAL 2696_01 CMC4+ Control Assembly

INDEX

1

CMC4+ CONTROL ASSEMBLY ................................................................................ 3 1.1 1.2

INTRODUCTION......................................................................................................... 4 FEATURES ................................................................................................................ 4

2

TECHNICAL SPECIFICATIONS ................................................................................ 6

3

CONNECTOR LAYOUT........................................................................................... 9 3.1 UBA2 CONNECTOR ALLOCATION. ............................................................................... 9 3.1.1 CONNECTOR IDENTIFICATION. ............................................................................ 10 3.1.2 CONNECTOR DESCRIPTION ................................................................................. 13 3.2 CONNECTOR ALLOCATION UCM2. ............................................................................ 19 3.2.1 CONNECTOR IDENTIFICATION ............................................................................. 20 3.2.2 CONNECTOR DESCRIPTION ................................................................................. 21 3.3 CONNECTOR ALLOCATION UCV. ............................................................................... 22 3.3.1 CONNECTOR IDENTIFICATION ............................................................................. 22 3.3.2 CONNECTOR DESCRIPTION ................................................................................. 22 3.4 CONNECTOR ALLOCATION -VTH-3 ............................................................................ 23 3.4.1 CONNECTOR IDENTIFICATION ............................................................................. 23 3.4.2 CONNECTOR DESCRIPTION ................................................................................. 23 3.5 EXPANSION BOARD CONNECTOR ALLOCATION ......................................................... 24 3.5.1 CONNECTOR IDENTIFICATION ............................................................................. 24 3.5.2 CONNECTOR DESCRIPTION ................................................................................. 25

4

HARDWARE CONFIGURATION ............................................................................... 25 4.1 4.2 4.3 4.4 4.5

5

UBA2 CONFIGURATION. ........................................................................................... 25 UCM2 CONFIGURATION ........................................................................................... 26 UCV CONFIGURATION .............................................................................................. 27 VTH-3 CONFIGURATION ........................................................................................... 27 EXPANSION BOARD CONFIGURATION ....................................................................... 28

FIRMWARE / SOFTWARE UPGRADES ..................................................................... 28 5.1

6

FIRMWARE UPGRADES ............................................................................................ 28

LED INDICATOR DESCRIPTION.............................................................................. 29 6.1

UBA2 BOARD LED DESCRIPTION .............................................................................. 29

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Page 1 of 31

INSTALLATION MANUAL 2696_01 CMC4+ Control Assembly

6.1.1 STATUS INDICATOR LED DL30 ............................................................................ 30 6.2 LED DESCRIPTION UCM2 BOARD .............................................................................. 30 6.3 LED DESCRIPTION UCV BOARD ................................................................................ 30 6.4 LED DESCRIPTION LED EXPANSION BOARD ............................................................... 30

7

BOARD REPLACEMENT. ....................................................................................... 31

8

REVISION LOG. ................................................................................................... 31

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INSTALLATION MANUAL 2696_01 CMC4+ Control Assembly

1 CMC4+ CONTROL ASSEMBLY

Fig 1.1 . CMC4+ Control Assembly

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INSTALLATION MANUAL 2696_01 CMC4+ Control Assembly

1.1 Introduction The CMC4 + Control Assembly consists of the Terminal board (UBA2), the Control board (UCM2), the inverter control board (UBV), the motor temperature detection board (VTH-3) and the EXPANSION board. This switching configuration is characterized in that it uses a new concept of interconnection between the boards that make up the control assembly, as it is a modular system wherein boards are connected to each other by connectors, so the whole assembly is on a single board. This saves wiring and space in the controller, making it more manageable and reducing the cost significantly. The main technical feature of this equipment and the key to its performance is that its operation is based on a 16-bit microprocessor and SMD technology. With regard to equipment with other working principles, this provides typical advantages of reduced weight and volume, low power consumption, high reliability and, above all, a wide scope with fully programmable features. This is a configurable system. This latter characteristic means that: The Control System hardware is always the same, "physical" changes do not need to be made to meet different needs (type of doors, adding signalling devices, traction type, control type, etc..). In the event of onsite modification simply connect a PC with the required software or programming operating panel for the channel to reprogram the new features of the system. The role played by each board in the Control Assembly is: UBA2 board. – Controller terminal unit. This board has the connection for shaft elements, the presence series, the interlock and safeties, the limit switch, the pit inspection box, the governor connection and its remote release, i.e. it performs the functions of the controller terminal. UCM2 board. - Control Unit. This board is the most important element of the control system, governing the operation of the elevator; the other boards are communication devices with the rest of the Control structure. The Control board processes the data of the various boards in the system and makes the decisions for each situation, generating orders that govern lift operation. UCV board. - Inverter Control Unit. This board is responsible for establishing communication with the inverter, and acts as interface between the control and inverter, sending the control a copy of the encoder signals SIN-COS from the T-encoder (in the inverter). VTH-3 board. – In charge of controlling the motor temperature. Expansion Board. - The expansion board controls the switchboard in hydraulic lifts.

1.2 Features This section summarizes the main features of the system:

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Page 4 of 31

INSTALLATION MANUAL 2696_01 CMC4+ Control Assembly

1. Control up to 32 stops with a single CAN bus with floors and car, regardless of the number of stops, with selective calls going up / down. 2. Drive Types: Two speeds (for upgrading only), Hydraulic frequency variation-regulated drives with parallel control or CAN bus. Further information available in the drive documents for each of these types. 3. Control Types: Universal Control, Selective Up-Down. 4. Memorization of the last 50 faults with the floor code where it occurred, date and time. 5. Management of Automatic Doors (A_A), Manual automatic doors (A_M), manual doors M_M. Possible combination of A_A with A_M on different floors. 6. Inverter Monitoring and configuration from the control (only for versions with inverter CAN control). No specific inverter access terminal is required. 7. Dual selective access. 8. Out of service (with configurable priority). 9. Inhibition of reopening devices after 30 seconds of continuous activation. 10. Door pre-opening function. 11. Emergency evacuation function (programmable evacuation sequence time and evacuation floor). 12. Non-simultaneous start for emergency generator. 13. Delay for electro-cam. 14. Upward and downward rush hour (Trends). 15. Compulsory Stop function. 16. Daily synchronization of display times connected via CAN or PIU. 17. CAN bus communication with shaft elements (floor, car, peripherals, ...), Group (between controls) and Inverter. Proprietary protocol. 18. Functions Integrated in the Control Terminal board: contactor testing, emergency function from the machine room (rappel), position indicator, failure, motion relays, stardelta starting [Y- ] control in HD, monitoring of series of safeties, series of presence contacts and series of door interlock contacts, fuse-based short circuit protection for the series of safeties, remote governor release elements, rescue manoeuvre management, external control plug connections and grouped by area hoses (Machine room, pulley room, landing doors, car, shaft, pit). 19. Maintenance and programming tools: POME, PC, BoMo, PDA, LD2T, TPT ... 20. Different communication protocols for Position Indicators (CAN, LS, PIU & TAW). 21. CAN interface with Monitoring System control device TKMON (BCC). 22. Group Operation with up to 8 lifts. 23. Rush hour (Trend) up and down. 24. Group algorithm based on estimated arrival time. 25. Uneven group management (lower, upper, intermediate or combinations thereof). 26. 26. Automatic Rescue with VVVF to any floor (optional). 27. 27. Automatic Rescue to the next floor with VVVF using brake release (basic version). 28. Short floor function. 29. Limit switches, slowdown and positioning systems with encoder or vanes. 30. Control of the number of connections per hour. 31. Control of the operating time. 32. Re-levelling time control going up and down. 33. Control of the number of door reopenings. 34. Car lighting control. 35. Limiting the number of registered car calls. 36. Two programmable main floors.

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INSTALLATION MANUAL 2696_01 CMC4+ Control Assembly

2 TECHNICAL SPECIFICATIONS

SINGLE-PHASE POWER SUPPLY L13 [X149A, X149B, X150] Parameter

Minimum

Typical

Maximum

Voltage

Vac

250

Current

Aac

6.51)

Type of protection

External

SINGLE-PHASE POWER SUPPLY L14 [X156, X157] Parameter

Minimum

Typical

Maximum

Voltage

Vac

250

Current

Aac

11.51)

Type of protection

External

SINGLE-PHASE POWER SUPPLY L12 [X138, X139, X140] Parameter

Minimum

Typical

Maximum

Voltage

Vac

250

Current

Aac

161)

Type of protection

External

SINGLE-PHASE POWER SUPPLY L11 [X133, X816, X130A, X130B, X130C, X130D, X130E] Parameter

Minimum

Typical

Maximum

Voltage

Vac

250

Current

Aac

61)

Type of protection

External

SAFETIES POWER SUPPLY L11 [X136, X136T, X137, X141, X142, X142T, X144, X145, X146, X151…X155, X158, X160, X161 Parameter

Minimum

Voltage

DOCUMENT

Maximum 250

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Typical

Vac

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INSTALLATION MANUAL 2696_01 CMC4+ Control Assembly

Current

3.51)

Aac

Type of protection

1 x F1 Fuse 4 A 5x20

GENERAL POWER SUPPLY DC[X70] Parameter

Minimum

Voltage

Vcc

Current

Icc(0)1

Max. Current

21

Icc(max)

General Protection

Typical 24

Maximum 29 71)

2

1 x FR3 PTC SMD 1.5A in +24VF, 1 x F2 Fuse 5x20 6.3A in +24VP

GOVERNOR TEST COIL SUPPLY [X163] Parameter Voltage

Vac

Current

Aac

Minimum

Typical

Maximum

19

24

30 2.0

Type of protection

External

RELAY CONTACTS [RL1…RL4, RL6, RL7]

Voltage

Vcr

Maximum in commutation 250Vac

Current

Icr

10A

Parameter

Normally open

Normally closed

250Vac

250Vac

5A

2A

RELAY CONTACTS [RL5, RL8]

Voltage

Vcr

Maximum in commutation 250Vac

Current

Icr

5A

Parameter

Normally open

Normally closed 250Vac 1A

CONTROL SIGNAL OUTPUT MODE [X70] Parameter

Minimum

Voltage

Vcc

Current

Icc(max)

DOCUMENT

Maximum 29Vdc 500mA (25ºC)

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21.9Vdc 2

Typical 24Vdc

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INSTALLATION MANUAL 2696_01 CMC4+ Control Assembly

INPUT DETECTION -PTC Jumper

Detection Activated

Detection

J31 in 3PTC

PTC>3Koh

PTC5.9Koh

PTC