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INJECTION PUMP SPECIFICATION © FULL LOAD RPM: 1800 GOV. REGULATION: 3-5 % ENGINE: 4039DF APPLICATION: GEN. SET 49KW AVIATION FUEL ( 1.2 CST MIN.)

MODEL NO.: DB2435-5000 SUPERSEDES: EDITION NO.: 8 DATED: 02-07-00

CUSTOMER PART NO.: RE-47176 CUSTOMER NAME: JOHN DEERE DUBUQUE/SARAN

NOTE: ALL SPEEDS ARE IN ENGINE RPM UNLESS OTHERWISE NOTED USE LATEST REVISION FOR ALL REFERENCED DOCUMENTS TEST STAND: ISO 4008: 1. CALIBRATING HIGH PRESSURE PIPES...SAE J1418/ISO 4093: .063" (1.6 mm) ID X 25" (635 mm) LONG. 2. CALIBRATING INJECTORS........SAE J968/ISO 7440: 0.5 mm ORIFICE PLATE NOP: 3000 PSI (207 BAR) 3. CALIBRATION FLUID: SAE J967/ISO 4113 (REF. S.B. 201) a. TEMPERATURE 110°-115°F (43°-46°C) AT INLET. b. SUPPLY PRESSURE (S.B. 334): 2.0 ± 0.5 PSI (14± 3 kPa) AT PUMP INLET. 4. CAM MOVEMENT READ-OUT DEVICE: #23745. PUMP INSTALLATION: IT-010 ROTATION-C-* NAME PLATE-L-SIDE** #1 CYL.-5-O'CLOCK** THROTTLE-L-SIDE** TIMING MARK 131.5° E.S.O. (24V E.T.R.)

LEVER ANGLES (REF.) THOT MIN.(∠B) N/A THOT MAX.(∠C) N/A S.O. (∠ E) N/A S.O. (∠ F) N/A

* VIEWED FROM DRIVE END ** VIEWED FROM TRANSFER PUMP END PUMP OPERATING SPEED...HALF...ENGINE SPEED AIR TIME TO HOUSING FLANGE (SEE SPECIAL NOTES) MECHANICALLY TIMED TO CAM (PER S.B. 177) PUMP CALIBRATION CHECKS: AS RECEIVED FOR SERVICE (REF. SL-222)(REF. S.B. 97R FOR SPEED DROOP) 1. 1000 RPM (WOT): OPERATE PUMP FOR 10 MINUTES TO BRING TO OPERATING TEMPERATURE AND CLEAR AIR FROM SYSTEM. 2. TURN SPEED DROOP TO MINIMUM (C'C DIRECTION). 3. 1920 RPM: PRIOR TO CHECKING PUMP PERFORMANCE, RESET HIGH IDLE SCREW TO OBTAIN 5 MAX mm³/STROKE. 4. CHECK POINTS:

a. b. c. d. e. f. g.

RPM 150 400 525 1300 1750 1750 1920

THROTTLE POSITION WOT WOT* WOT WOT WOT WOT* WOT

* E.S.O. DE-ENERGIZED

mm³/STROKE 22 MIN. 4 MAX. ----76-80 4 MAX. 5 MAX.

ADVANCE ----1.0°-3.0° 5.0°-6.0° -------

PUMP SETTINGS: FOLLOWING PUMP SERVICE 1. ROLLER-TO-ROLLER DIMENSION: 1.966 ± .001" (49.94 mm ± .025 mm) MAXIMUM ECCENTRICITY: .004" (0.10 mm) T.I.R. 2. GOVERNOR LINKAGE GAP: .125" TO .145" (3.2-3.7 mm) (USE KIT #23093 S.B. 95). 3. 1000 RPM (WOT): OPERATE PUMP FOR 10 MINUTES TO BRING TO OPERATING TEMPERATURE AND CLEAR AIR FROM SYSTEM. 4. 400 RPM (WOT): a. CHECK SHUT-OFF: 4 mm³/STROKE, MAX. b. CHECK FOR MINIMUM TRANSFER PUMP LIFT OF 18" HG. (60 kPa). 5. 1750 RPM (WOT): a. SET TRANSFER PUMP PRESSURE FOR 78-80 PSI, (538-552 kPa)(SUPPLY SET PER TEST STAND NOTE 3B) b. ADJUST RETURN OIL TO 225-475 CC/MIN. RECHECK TRANSFER PUMP PRESSURE. c. CHECK HOUSING PRESSURE FOR 4-8.5 PSI, (28-59 kPa). 6. 525 RPM (WOT): SET ADVANCE TRIMMER SCREW FOR 2.0° 7. 1750 RPM (WOT): SET ROLLER-TO-ROLLER FUEL DELIVERY 77.5-78.5 mm³/STROKE. 8. TURN SPEED DROOP ADJUSTING CAP IN 2 FULL TURNS CLOCKWISE. 9. 1920 RPM (WOT): ADJUST HIGH IDLE SCREW TO OBTAIN 5 MAX mm³/STROKE. 10. 1400 RPM (L.I.): SET LOW IDLE SCREW FOR 10-20 mm³/STROKE. DO NOT BACK OUT SCREW FROM INITIAL SETTING. 11. CHECK POINTS:

a. b. c. d. e. f. g.

RPM 150 400 525 1300 1750 1750 1920

THROTTLE POSITION WOT WOT* WOT WOT WOT WOT* WOT

mm³/STROKE 24 MIN. 4 MAX. ----77.5-78.5 4 MAX. 5-MAX.

* E.S.O. DE-ENERGIZED ** (69 kPa) 12.

ADVANCE ----1.0°-3.0° 5.0°-6.0° -------

T.P. PRESSURE 10 MIN. ------78-80 -----

*** (538-552 kPa)

SPECIAL NOTES: a. TORQUE ALL FASTENERS PER S.B. 106. b. ADJUST SPEED DROOP PER S.B. 97R. c. SEAL FASTENERS PER S.B. 134. d. ASSEMBLE THROTTLE LEVER SPACER AND ARM IN B4L POSTION PER S.B. 164. e. ELECTRIC SHUT-OFF TO BE CHECKED PER S.B. 108. f. FOR SERVICE ONLY: AIR TIME PUMP USING HARTRIDGE BASIC AIR TIMING TOOL 7244-27 WITH INSERT 7244-30 AND PILOT RING 7244-26E. CONNECT AIR SUPPLY WITH 60-100 PSI (4.1-6.9 BAR) TO #1 CYLINDER OUTLET. SET TOOL TO 217° AND INSTALL TO DRIVE SHAFT. SLOWLY ROTATE TOOL CLOCKWISE UNTIL ROLLERS STRIKE CAM RING AND TOOL STOPS, SCRIBE LINE ON HOUSING FLANGE. REPEAT PROCEDURE TO ENSURE ACCURACY. IF INTERFERENCE BETWEEN STRAIGHT EDGE AND HOUSING FLANGE OCCURS,PLACE WASHER (i.e. 13521) BETWEEN STRAIGHT EDGE AND TOOL.

© STANADYNE Automotive Corp. All rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized in any form or by any means, electronic or mechanical, including photocopying and microfilm, without permission in writing from the publisher.

DB2435-5000 DESCRIPTION

EDITION 8 QTY

P/N

DATED 02/07/2000

HOUSING & DRIVE GROUP (60648)

SLEEVE, THROTTLE STOP

1

24364

SEAL, DRIVE SHAFT BLK

2

10453

SHAFT, DRIVE

1

27639

KEY, WOODRUFF

1

30387

SEAL, O-RING

1

23367

WASHER, DRIVE SHAFT

1

32787

NUT, HEX

1

26346

SCREW, NAME PLATE

2

24419

NAME PLATE GASKET, TIMING COVER

1 1

10394 27603

SCREW,HEX WASH HD M

2

21194

COVER, TIMING WINDOW

1

23107

QTY

P/N

PAGE 2 OF 4

P/N

QTY

DESCRIPTION

21660

1

SCREW ASSY-VENT OR 21661-21665

12259 10464

1 1

SCREW, PAN HEAD WASHER, SEALING

11331

2

SCREW, HEAD LOCKING

26180 24691

1 1

BEARING, THRUST WASHER, SPRING

10443

1

RING, RETAINING

21521

1

WASHER, THRUST

33057

1

HOUSING ASSY, PUMP

P/N

QTY

32100 11086

1 2

11438 12216 20727

1 1 4

HEAD & ROTOR ASSY PLUNGER, BASIC USE 11087-11090 (STD) OR 11097-11100 (O/S) AS IND. ON ROTOR SB 60R SCREW, SOCKET SET SCREW, HEAD PLUG CONNECTOR, FUEL LINE

29710

1

SCREW, TX DR SOC HD

29384 27601 13821

1 1 1

13837

1

PLATE-LOCK SEAL, O-RING VALVE, DELIVERY 15MM OR 13822 (O/S) AS REQ’D REF. S.B. 143B SCREW, DEL VALV

P/N

QTY

20530

2

RETAINER, ROTOR

22988

1

LINER,T.P.(THIN FUEL)

20803

4

BLADE, TRANS PUMP OR 20804 REF. S.B. 304

20528

1

RING, LINER LOCATING

28987

1

REG. ASSY, TRANS.PUMP

19855

1

SPRING, REGULATING

28980

1

CAP, TRANS. PUMP END

NOTES:

DESCRIPTION

HEAD & ROTOR GROUP

DESCRIPTION

(60407)

ROLLER, CAM

2

11141

SHOE, CAM ROLLER -10

2

24569

CAM RING

SEAL, O-RING

1

1

21687

27245

SPRING, LEAF

1

11197

SCREW, LEAF SPRING

1

11175

SPRING, DLVY VALVE

1

16441

STOP, DELIVERY VALVE

1

16440

QTY

P/N

NOTES:

DESCRIPTION

TRANSFER PUMP GROUP

DESCRIPTION

(60133)

SEAL, TRANSFER PUMP

SPRING, T.P. BLADE

1

2

27608

15699

ROLL PIN

1

19837

SEAL, REG. SLEEVE

1

19844

PISTON, REGULATOR

1

19895

PLUG ASSY, TP REG

1

15228

FILTER, INLET

1

28986

NOTES:

INDENTED ITEMS INCLUDED

DB2435-5000 DESCRIPTION

EDITION 8 QTY

P/N

SPRING, SPEED DROOP RED STRIPE

1

13558

ARM ASSY, GOVERNOR

1

20219

SHAFT, GOV ARM

1

20224

DATED 02/07/2000 GOVERNOR GROUP (60649)

PAGE 3 OF 4

P/N

QTY

DESCRIPTION

20240

1

ROD ASSY-CONTROL

13554

1

PIN, CONTROL SPRING

27606

1

WASHER, SEALING

12966

1

SEAL, O-RING

20243

1

CAP ASSY, ADJUSTING

SEAL, O-RING

2

31332

20355

1

CAP, DROOP CONT. LOCK

NUT, PIVOT SHAFT RET.

2

12288

27599 22134 11563

1 1 1

SLEEVE, GOV. THRUST

1

14483

26427 20359

1 1

GUIDE, CONTROL ROD ARM ASSY-MET.VALVE VALVE, METERING * SEE NOTE SHIM, MET.VALVE SPRG SPRING, MTR VALVE

WEIGHT, GOV-PLATED

6

20214

WASHER, THRUST

1

20222

28681

1

RETAIN ASSY, GOV WT

RING, RETAINING

1

12285

P/N

QTY

16279

1

SHAFT, SHUT-OFF

12253

1

CLIP, SHAFT RETAINER

12221

1

LEVER, THROTTLE FORK

12169

1

SCREW, LEVER ADJUST

12174

1

NUT, HEX

HOOK ASSY-GOV.LINK.

NOTES:

* O.S. METERING VALVE AND ARM ASSEMBLY 22248 REFERENCE S.B.336

DESCRIPTION

QTY

P/N

SEAL, O-RING WASHER, SPACER

2 2

17438 14408

SHAFT ASSY, THROTTLE

1

12015

SCREW, LEVER ADJUST

1

21646

NUT, HEX

1

12173

SPACER, THR.LEVER ADJ

1

16135

SCREW, SOCKET CAP

1

12051

LINKAGE GROUP

DESCRIPTION

(61824)

ARM, ADJUSTING SPACER

1

16136

20226

1

LEVER ASSY, THROTTLE

1

16392

SPRING, THROT. LEVER

1

13003

12360 12362 17604

1 1 1

20225

1

LINK ASSY, HOOK ADJ.

11919

1

SPRING, GOVERNOR LINK

P/N

QTY

22655

1

PLUG, PISTON HOLE

18967

1

RING, PISTON SEAL

27602

2

SEAL, O-RING

22238

1

SCREW, HEAD LOCATING 0.02

SCREW, SOCKET HD CAP RETAINER, TH.LEV.SPRG NOTES:

1 1

SCREW, HEX HEAD MACH. LOCKWASHER,SHAKEPROOF HOOK, GOV LINK

15668 13010

THROTTLE LEVER BUSHING OUT

DESCRIPTION

QTY

P/N

AUTOMATIC ADVANCE GROUP

DESCRIPTION

(60410)

SEAL, PISTON RING

1

29281

PISTON, POWER 5 DEG. RETARD WASHER, ADVANCE SLIDE

1

22658

2

12622

1

23611

1

18959

PISTON, SPRING SIDE 0 DEG. ADVANCE SPRING, ADVANCE BLACK-BROWN GUIDE, ADV.ADJ.SPRING

1

14940

SEAL, O-RING SEAL, O-RING

2 2

29280 29282

PLUG, PISTON HOLE

1

14941

SCREW, ADVANCE SEAL, O-RING

1 1

14544 17438

33627

1

SCREW, CAM ADVANCE

27610

1

SEAL, O-RING

NUT, LOCK

1

13807

23056

1

PLUG, ADV. SCREW HOLE

NOTES:

ASSEMBLE 22658 PISTON WITH PART NO. TOWARDS PISTON HOLE PLUG

INDENTED ITEMS INCLUDED

DB2435-5000

EDITION 8

DESCRIPTION

QTY

P/N

DATED 02/07/2000 COVER GROUP

PAGE 4 OF 4

P/N

QTY

DESCRIPTION

22109

1

REG ASSY, HSG PRESS

27607

1

SEAL, O-RING

14760

2

NUT, LOCK

22351

22985

1

TERMINAL, BLADE

1 2

INSULATOR, TERMINAL LOCK WASHER, TOOTH

(60500)

SCREW, BUTTON HD CAP

3

STRAP, TERM GROUNDING

1

20951

21618 12049

LOCK WASHER, TOOTH

1

18493

30789

1

CAP, COVER SCREW

NUT, HEX

2

12519

WASHER, PLAIN

2

18501

30788

1

CUP, COVER SCREW

12500

2

WASHER, TERM INSUL

21898

1

COVER, GOV CONTROL

26387

1

SOLENOID, 24V ETR 2-23190 TUBE, INSULATE

SEAL, RECT SECTION

NOTES:

1

27244

INSTALL GROUNDING STRAP ON LEFT SIDE VIEWING TRANSFER PUMP REFERENCE S.B. 108

FOR SERVICE USE ONLY APPLICABLE SERVICE ASSEMBLIES THROTTLE SHAFT BUSHING REPLACEMENT GASKET KIT ESO MOUNTING AND GROUNDING KIT PILOT TUBE REPLACEMENT (REF SB 171C)

FOR ENGINEERING USE ONLY DATE CHANGE NO. EDITION 17776 24373 26431 32980

05/15/1991 12/04/1991 11/30/1992 04/11/1994 01/27/1999 03/24/1999 04/05/1999 02/07/2000

20845 21234 22027 23162 26099 26208 26208 26664

1 2 3 4 5 6 7 8

INDENTED ITEMS INCLUDED