XEROX 6204 Parts Lists
Overview Introduction ..................................................................................................
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Overview Introduction ..................................................................................................................... Subsystem Information ................................................................................................... Symbology ......................................................................................................................
PL 9.2 Cover-Rear, Left .................................................................................................. 5-3 5-4 5-5
Drive 5-7 5-8
Paper Transport PL 2.1 Manual Paper Feed ............................................................................................. PL 2.2 Lower Baffle Component ..................................................................................... PL 2.3 Manual Feed Baffle-3 Assembly.......................................................................... PL 2.4 Horizontal Lower Baffle Component .................................................................... PL 2.5 Horizontal Lower Baffle Component ....................................................................
5-9 5-10 5-11 5-12 5-13
IIT PL 3.1 IIT Document Transport ....................................................................................... PL 3.2 IIT Electrical ......................................................................................................... PL 3.3 Upper Document Transport .................................................................................
Covers PL 9.3 Document Shelf Component................................................................................
5-38
RFC
Parts Lists PL 1.1 Drive Paper .......................................................................................................... PL 1.2 Developer ............................................................................................................
5-37
PL 10.1 2-RFC Type Accessory...................................................................................... PL 10.2 RFC-Type 1 Accessory...................................................................................... PL 10.3 RFC A-Type Accessory ..................................................................................... PL 10.4 RFC B-Type Accessory ..................................................................................... PL 10.5 RFC Component-Paper Feed ............................................................................ PL 10.6 RFC Component-Latch, Roll Paper Tube Support ............................................ PL 10.7 Paper Heater/Paper Size Housing Component ................................................. PL 10.8 Take Away Baffle Component ...........................................................................
5-39 5-40 5-41 5-42 5-43 5-44 5-45 5-46
Common Hardware Common Hardware Common Hardware ......................................................................... Part Number Index ..........................................................................................................
5-47 5-48
5-14 5-15 5-16
LPH PL 4.1 LPH Accessory .................................................................................................... PL 4.2 LPH Component ..................................................................................................
5-17 5-18
Developer Assembly PL 5.1 Developer Assembly............................................................................................ PL 5.2 Developer Assembly Components ......................................................................
5-19 5-20
Xerographics PL 6.1 Xerographics Accessory ...................................................................................... PL 6.2 Xerographics Module Component ....................................................................... PL 6.3 BTR Housing Component.................................................................................... PL 6.4 Xerographics Housing Component ......................................................................
5-21 5-22 5-23 5-24
Fuser PL 7.1 Fuser Assembly Accessory ................................................................................. PL 7.2 Fuser Assembly Component-Roll ........................................................................ PL 7.3 Fuser Assembly Component-Chute..................................................................... PL 7.4 Upper Exit Baffle Component .............................................................................. PL 7.5 Thermistor Plate Component ...............................................................................
5-25 5-26 5-27 5-28 5-29
Electrical PL 8.1 Electrical-Rear 1 .................................................................................................. PL 8.2 Electrical-Rear 2 .................................................................................................. PL 8.3 Electrical-Rear Lower .......................................................................................... PL 8.4 Upper Right Electrical .......................................................................................... PL 8.5 Electrical-Left Side............................................................................................... PL 8.6 Console Component ............................................................................................
5-30 5-31 5-32 5-33 5-34 5-35
Cover PL 9.1 Cover-Front, Right, Top .......................................................................................
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7/11/2005 5-1
Parts List
Parts List
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6204 Wide Format Solution
Introduction
Table 1
Overview
Abbreviation
The Parts List section identifies all part numbers and the corresponding location of all spared subsystem components.
R/E
Reduction/Enlargement
REF:
Refer to
SCSI
Small Computer Systems Interface
Organization
W/
With
Parts Lists
W/O
Without
Each item number in the part number listing corresponds to an item number in the related illustration. All the parts in a given subsystem of the machine will be located in the same illustration or in a series of associated illustrations.
Meaning
Table 2 Operating Companies
Electrical Connectors and Fasteners
Abbreviation
This section contains the illustrations and descriptions of the plugs, jacks, and fasteners used in the machine. A part number listing of the connectors is included.
AO
Americas Operations
NASG - US
North American Solutions Group - US
Common Hardware
NASG Canada
North American Solutions Group Canada
XE
Xerox Europe
The common hardware is listed in alphabetical order by the letter or letters used to identify each item in the part number listing and in the illustrations. Dimensions are in millimeters unless otherwise identified.
Meaning
Symbology Part Number Index
Symbology used in the Parts List section is identified in the Symbology section.
This index lists all the spared parts in the machine in numerical order. Each number is followed by a reference to the parts list on which the part may be found.
Service Procedure Referencing If a part or assembly has an associated repair or adjustment procedure, the procedure number will be listed at the end of the part description in the parts lists e.g. (REP 5.1, ADJ 5.3)
Other Information Abbreviations Abbreviations are used in the parts lists and the exploded view illustrations to provide information in a limited amount of space. The following abbreviations are used in this manual: Table 1 Abbreviation
Meaning
A3
297 x 594 Millimeters
A4
210 x 297 Millimeters
A5
148 x 210 Millimeters
AD
Auto Duplex
AWG
American Wire Gauge
EMI
Electro Magnetic Induction
GB
Giga Byte
KB
Kilo Byte
MB
Mega Byte
MM
Millimeters
MOD
Magneto Optical Drive
NOHAD
Noise Ozone Heat Air Dirt
PL
Parts List
P/O
Part of
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Parts List
Introduction
Subsystem Information Use of the Term “Assembly” The term “assembly” will be used for items in the part number listing that include other itemized parts in the part number listing. When the word “assembly” is found in the part number listing, there will be a corresponding item number on the illustrations followed by a bracket and a listing of the contents of the assembly.
Brackets A bracket is used when an assembly or kit is spared, but is not shown in the illustration. The item number of the assembly or kit precedes the bracket; the item numbers of the piece parts follow the bracket.
Tag The notation “W/Tag” in the parts description indicates that the part configuration has been updated. Check the change Tag index in the General Information section of the Service Data for the name and purpose of the modification. In some cases, a part or assembly may be spared in two versions: with the Tag and without the Tag. In those cases, use whichever part is appropriate for the configuration of the machine on which the part is to be installed. If the machine does not have a particular Tag and the only replacement part available is listed as “W/Tag”, install the Tag kit or all of the piece parts. The Change Tag Index tells you which kit or piece parts you need. Whenever you install a Tag kit or all the piece parts that make up a Tag, mark the appropriate number on the Tag matrix.
Parts List
Subsystem Information
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Symbology A Tag number within a circle pointing to an item number shows that the part has been changed by the tag number within the circle (Figure 1). Information on the modification is in the Change Tag Index.
A Tag number within a circle having a shaded bar and pointing to an item number shows that the configuration of the part shown is the configuration before the part was changed by the Tag number within the circle (Figure 2).
Figure 2 Without Tag Symbol Figure 1 With Tag Symbol
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Parts List
Symbology
A tag number within a circle with no apex shows that the entire drawing has been changed by the tag number within the circle (Figure 3). Information on the modification is in the Change Tag Index.
A tag number within a circle with no apex and having a shaded bar shows that the entire drawing was the configuration before being changed by the tag number within the circle (Figure 4).
Figure 3 Entire Drawing With Tag Symbol
Figure 4 Entire Drawing Without Tag Symbol
Parts List
Symbology
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6204 Wide Format Solution
PL 1.1 Drive Paper Item
Part
Description
1 2 3
020E98790 – 121K34540
4 5 6 7 8 9 10 11 12 13 14 15 16 17
121K34890 – – – 413W77359 – – 499W14432 – – – – – –
Idler Pulley Tension Pulley (Not Spared) Manual Feed Clutch Assembly (CL8-2) RFC Take Away Clutch (CL8-1) Tension Spring (Not Spared) Gear (30T) (Not Spared) Gear (36T) (Not Spared) Bearing Belt (6mm) Belt (10mm) (Not Spared) Pulley (32T) Pulley (35T) (Not Spared) Plate (Not Spared) Shoulder Screw (Not Spared) Friction Clutch (Not Spared) Stopper Pin (Not Spared) Bracket (Not Spared)
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Parts List
PL 1.1
PL 1.2 Developer Item
Part
Description
1
127K35820
2 3 4 5 6 7 8
– – 023E21500 809E56800 – – 499W17062
Main Drive Motor/Developer Drive Clutch (MOT4-1/CL9-1) Tension Arm (Not Spared) Bearing Plate (Not Spared) Belt Tension Spring Knob Screw (Not Spared) Shoulder Screw (M4) (Not Spared) Roller
Parts List
PL 1.2
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PL 2.1 Manual Paper Feed Item
Part
Description
1
–
2
–
3
–
4 5 6
– – –
7 8 9 10
059K36210 059K36220 013P61299 –
11
–
12 13 14
– 121E89780 –
Manual Feed Upper Baffle-1 (Not Spared) Manual Feed Upper Baffle-2 (Not Spared) Manual Feed Lower Baffle (Not Spared) Manual Feed Baffle-3 (Not Spared) Vertical front Baffle (Not Spared) Horizontal Lower Baffle (Not Spared) Manual Feed Roll Registration Roll Bearing Manual Feed Roll Block (Not Spared) Registration Roll Block (Not Spared) Link (Not Spared) Catch Magnet Actuator Block (Not Spared)
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Parts List
PL 2.1
PL 2.2 Lower Baffle Component Item 1 2 3 4 5 6 7 8
Part
Description
– – – – 413W11660 – – –
Vertical Rear Baffle (Not Spared) Link (Not Spared) Tension Spring (Not Spared) Stud (Not Spared) Bearing BTR In Upper Baffle (Not Spared) Right Bracket (Not Spared) Left Bracket (Not Spared)
Parts List
PL 2.2
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PL 2.3 Manual Feed Baffle-3 Assembly Item
Part
Description
1
–
2
–
3
–
4 5 6
– – 809E36250
Manual Feed Lower Baffle (Not Spared) (REP 8.1) 30" Sensor (Q7-16), A1 Sensor (Q7-13) , A2 Sensor (Q7-14), A3 Sensor (Q7-15), No Paper Sensor (Q7-17) (Not Spared) Feed Stop Sensor (Q8-4) (Not Spared) Sensor Harness (Not Spared) Stop Sensor Harness (Not Spared) Extension Spring
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Parts List
PL 2.3
PL 2.4 Horizontal Lower Baffle Component Item
Part
Description
1
–
2
–
3
–
4 5 6
– – –
7
–
Manual Feed Baffle-3 (Upper) (Not Spared) Manual Feed Baffle-3 (Lower) (Not Spared) Manual Page Sync Sensor (Q8-5) (Not Spared) Sensor Wire Harness (Not Spared) Veritical Front Baffle (Not Spared) RFC Page Sync Sensor (Q8-6) (Not Spared) Sensor Wire Harness (Not Spared)
Parts List
PL 2.4
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PL 2.5 Horizontal Lower Baffle Component Item
Part
Description
1
–
2
130K63350
3
930W00112
4 5 6
– – 003E84580
Horizontal Lower Baffle (Not Spared) Horizontal Transport Jam Sensor (Q10-1) Horizontal Transport Open Sensor (Q10-2) Sensor Wire Harness (Not Spared) Sensor Cover (Not Spared) Knob
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Parts List
PL 2.5
PL 3.1 IIT Document Transport Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
Part
Description
– – – – – 022K70620 – – 022K70630 127K40250 423W72455 – – 004E12820 022K70640 – 809E61100 –
IIT Right Frame (Not Spared) Latch Front Guide (Not Spared) Latch Rear Guide (Not Spared) Front Baffle (Not Spared) Rear Baffle (Not Spared) IIT Roll Ball Bearing (Not Spared) Pulley (Not Spared) Tension Roll IIT Drive Motor (MOT6-1) Belt Support Plate (Not Spared) Support Plate (Not Spared) Motor Damper Upper Document Transport Turn Guide (Not Spared) Tension Spring Motor Bracket (Not Spared)
Parts List
PL 3.1
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PL 3.2 IIT Electrical Item
Part
Description
1 2 3 4 5 6 7 8 9 10 11 12
– – – – – – 112E00960 062K15400 – – – 930W00211
13 14 15 16 17 18 19
130K88870 130K88860 – – – – –
Sensor Bracket (Not Spared) Sensor Bracket (Not Spared) Sensor Bracket (Not Spared) Right CIS Plate (Not Spared) Left CIS Plate (Not Spared) CIS Guide Assembly (Not Spared) CIS Inverter CIS Guide (P/O Item 6) CIS PWB Bracket (Not Spared) Inverter Bracket (Not Spared) Left Skew Sensor (Q6-6), Right Skew Sensor (Q6-7), Registration Sensor (Q6-9), Feed Stop Sensor (Q6-8), A4/B5 Sensor (Q6-5), A3/B4 Sensor (Q6-4), A2/B3 Sensor (Q6-3), A1/B2 Sensor (Q6-2), A0 Sensor (Q6-1) Open Right Cover Sensor (Q1-2) Open Left Cover Sensor (Q1-3) CIS Gasket (Not Spared) IIT Wire Harness (Not Spared) PWB Support (Not Spared) Sensor Bracket (Not Spared) CIS Cable (Not Spared)
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Parts List
PL 3.2
PL 3.3 Upper Document Transport Item 1 2 3 4 5 6 7 8 9 10 11 12
Part
Description
– – – – – – – – 021E98990 021E99000 – 090E91630
Housing (Not Spared) Cushion (Not Spared) Left Collar (Not Spared) Collar (Not Spared) Right Collar (Not Spared) Pinch Shaft (Not Spared) Spring (Not Spared) Bearing (Not Spared) Left End Cap Right End Cap Pinch Roll (Not Spared) White Platen
Parts List
PL 3.3
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6204 Wide Format Solution
PL 4.1 LPH Accessory Item 1 2 3
Part
Description
117E21380 – 130K62710
Earth Wire LPH Wire Harness (Not Spared) LPH Assembly
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Parts List
PL 4.1
PL 4.2 LPH Component Item 1 2 3 4 5 6 7 8 9 10 11 12 13
Part
Description
– – – – – 960K01870 – – – – – – –
LPH Frame (Not Spared) Center LPH (Not Spared) Left LPH, Right LPH (Not Spared) LPH Power Harness (Not Spared) Plate (Not Spared) LPF I/F Core (Not Spared) Shield (Not Spared) Nut (Not Spared) Collar (Not Spared) Spring (Not Spared) PWB Spacer (Not Spared) PWB Support (Not Spared)
Parts List
PL 4.2
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6204 Wide Format Solution
PL 5.1 Developer Assembly Item 1 2
Part
Description
802K67450 809E58190
Developer Assembly (REP 9.10) Tension Spring
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Parts List
PL 5.1
PL 5.2 Developer Assembly Components Item
Part
Description
1 2 3 4 5 6 7 8 9
– – 033K94710 – – – – – –
10
–
11 12
– –
13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
022K62850 016E95410 013E96820 014E97200 – – – – – – – – 130K81230 962K24610 802K67150 –
29 30
– –
31 32
– 413W17559
Magnet Roll (P/O PL5.1 Item 1) Blade Holder (P/O PL5.1 Item 1) Metering Blade (REP 9.11) Blade Block (P/O PL5.1 Item 1) Upper Housing (P/O PL5.1 Item 1) Lower Housing (P/O PL5.1 Item 1) Left Frame (P/O PL5.1 Item 1) Right Frame (P/O PL5.1 Item 1) Magnet Roll Gear (Helical 34T) (P/O PL5.1 Item 1) Drive Gear (Helical 50/60T) (P/O PL5.1 Item 1) Idler Gear (Spur 46T) (P/O Item 31) Agitator Gear (Spur 46T) (P/O Item 31) Tracking Roll Magnet Roll Bush Ball Bearing Spacer MSA Plate (P/O PL5.1 Item 1) Sensor Bar (P/O PL5.1 Item 1) Agitator Rod (P/O PL5.1 Item 1) Spacer (P/O PL5.1 Item 1) Seal (P/O PL5.1 Item 1) Agitator Bush (P/O PL5.1 Item 1) Shaft (P/O PL5.1 Item 1) Seal (P/O PL5.1 Item 1) Toner Empty Sensor (Q9-1) Sensor Wire Harness Toner Housing Tapping Screw (3 x 5) (P/O PL5.1 Item 1) Screw (M4 x 25) (P/O PL5.1 Item 1) Magnet Roll and Seal Kit (Not Spared) Gear Kit (Not Spared) Bearing
Parts List
PL 5.2
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6204 Wide Format Solution
PL 6.1 Xerographics Accessory Item
Part
Description
1
–
2 3
– –
4 5 6 7 8 9 10 11 12
014K82160 – 815E08940 022K67500 809E56640 809E56650 – – –
13
130E91010
Xerographics Module (Not Spared) (REP 9.1) Toner Bottle (Not Spared) Toner Full Sensor Assembly (Not Spared) Spring Block Stopper Block (Not Spared) Interlock Switch Actuator BTR Housing (REP 9.6) Tension Spring Earth Spring BTR Link Plate (Not Spared) Shoulder Screw (M4) (Not Spared) Toner Full Sensor Bracket (P/O Item 3) Toner Full Sensor (Q9-2)
6204 Wide Format Solution
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Parts List
PL 6.1
PL 6.2 Xerographics Module Component Item
Part
Description
1 2
802K67010 –
3 4 5 6 7 8
– – – 020E37560 – –
Xeroghraphics Housing Photoreceptor (Not Spared) (REP 9.2) Photoreceptor Bearing (P/O Item 8) Photoreceptor Collar (P/O Item 8) Photoreceptor Guide (P/O Item 8) Photoreceptor Pulley BCR Kit (Not Spared) (3) (REP 9.5) Bearing Kit (Not Spared)
Parts List
PL 6.2
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6204 Wide Format Solution
PL 6.3 BTR Housing Component Item
Part
Description
1
–
2 3 4 5 6 7
– – – – – –
8 9 10 11 12 13 14 15 16
– – – 815E09000 – – – 809E22970 –
BTR Right Frame (P/O PL6.1 Item 7) BTR Left Frame (P/O PL6.1 Item 7) BTR Gear (P/O PL6.1 Item 7) BTR Bearing (P/O PL6.1 Item 7) Bias Plate (P/O PL6.1 Item 7) BTR (P/O PL6.1 Item 7) (REP 9.8) DTS Assembly (P/O PL6.1 Item 7) (REP 9.7) DTS Bias Plate (P/O Item 7) DTS Bias Holder (P/O Item 7) DTS Bias Plate (P/O Item 7) DTS Plate DTS Holder (P/O Item 7) BTR In Chute (P/O PL6.1 Item 7) Tracking Roll (P/O PL6.1 Item 7) BTR Spring BTR Stopper Plate (P/O PL6.1 Item 7)
6204 Wide Format Solution
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Parts List
PL 6.3
PL 6.4 Xerographics Housing Component Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
Part
Description
– – – 033K94740 035K82960 052K92220 006K23770 – – – 006K23780 – 019K06900 038K88110 – 809E56630 – – – – – – – –
Right Frame (Not Spared) Left Frame (Not Spared) Housing Frame (Not Spared) Cleaning Blade (REP 9.3) Toner Seal (REP 9.4) Toner Pipe Auger Shaft Auger Gear (P/O Item 24) Finger Gear (P/O Item 24) Gear (P/O Item 24) Finger Shaft Shaft (P/O Item 11) PR Stripper Finger (REP 9.9) Paper Guide Shaft Holder (Not Spared) Compression Spring BCR Frame (Not Spared) BCR Holder (P/O Item 22) Contact Block (P/O Item 22) BCR Short Cord (P/O Item 22) BCR Long Cord (P/O Item 22) BCR Holder Kit (Not Spared) Auger Stopper (Not Spared) Gear Kit (Not Spared)
Parts List
PL 6.4
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6204 Wide Format Solution
PL 7.1 Fuser Assembly Accessory Item
Part
Description
1 2 3
– 849E34160 127K31870
4
–
5 6 7 8 9 10 11 12 13 14
– – – 809E58370 499W17061 – – – – 127K29331
15 16 17
126K17760 126K17770 126K17750
Fuser Assembly (Not Spared) Lamp Bracket Fuser Drive Motor (MOT10-1) (REP 10.4) Upper Duct (Not Spared) (REP 10.1) Right Duct (Not Spared) Left Duct (Not Spared) Tension Bracket (Not Spared) Tension Spring Pulley Right Inner Cover (Not Spared) Screw (M4 x 30) (Not Spared) Left Inner Cover (Not Spared) Seal (Not Spared) Exhaust Fan (Left, Right) (MOT10-2, MOT10-3) Side Heat Rod 240V (REP 10.5) Sub Heat Rod 240V (REP 10.5) Center Heat Rod 240V (REP 10.5)
6204 Wide Format Solution
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Parts List
PL 7.1
PL 7.2 Fuser Assembly Component-Roll Item
Part
Description
1 2 3 4 5 6 7 8 9 10 11 12
059K33800 059K33820 022K70580 – – – – – – – 413W11860 –
13
–
14 15 16 17 18 19 20 21
– 809E33510 – – – – – –
22 23 24 25 26 27 28 29 30 31
499W14426 – – – – 423W48154 – 013P60672 – –
32 33
– –
Fuser Roll (REP 10.10) Pressure Roll (REP 10.7) Fuser Exit Roll (REP 10.6) Pivot Shaft (Not Spared) Nip Shaft (Not Spared) Load Shaft (Not Spared) Nip Lever (P/O Item 32) Arm (Not Spared) Nip Left Bracket (Not Spared) Nip Right Bracket (Not Spared) Plasitc Sleeve Bearing Pressure Roll Ball Bearing (P/O Item 31) Heat Roll Ball Bearing (P/O Item 31) Bearing Collar (P/O Item 31) Nip Spring Pressure Roll Ring (P/O Item 31) Heat Roll Ring (P/O Item 31) Heat Roll Gear (P/O Item 33) Gear Pulley (20/24T) (P/O Item 33) Gear Pulley (24/48T) (P/O Item 33) Gear (Spur13T/Helical 62T) (Not Spared) Pulley Contact Block (Not Spared) Eliminator (Not Spared) Nip Spring Bracket (Not Spared) Adjust Screw (Not Spared) Belt Collar (Not Spared) Bearing Nip Lever (Not Spared) Heat/Pressure Roll Bearing Kit (Not Spared) Nip Lever Kit (Not Spared) Gear Kit (Not Spared)
Parts List
PL 7.2
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6204 Wide Format Solution
PL 7.3 Fuser Assembly Component-Chute Item
Part
Description
1
055K28650
2
–
3 4 5
054K30050 054E26510 –
6 7 8
038K88450 – –
Upper Exit Baffle Assembly (REP 10.2) Thermistor Plate (Not Spared) (REP 10.9) Inlet Chute Lower Exit Chute (REP 10.3) Lower Duct (Not Spared) (REP 10.8) Inlet Guide Shoulder Screw (M4) (Not Spared) Fuser Wire Harness (Not Spared)
6204 Wide Format Solution
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Parts List
PL 7.3
PL 7.4 Upper Exit Baffle Component Item
Part
Description
1
–
2 3 4 5 6 7 8 9
022K72480 019E92900 009E58670 003E84580 110K91850 019E19161 020E15690 130K68990
Upper Exit Baffle (P/O PL7.3 Item 1) Pinch Roll Fuser Stripper Finger Torsion Spring Knob Exit Jam Switch (S10-1) Sensor Holder Sensor Wheel Exit Motion Sensor (Q10-3)
Parts List
PL 7.4
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6204 Wide Format Solution
PL 7.5 Thermistor Plate Component Item
Part
Description
1 2
– 130K86451
3 4 5
130E82881 019E45520 –
Upper Tie Plate (Not Spared) Thermistor (RT10-1, RT10-2, RT10-3, RT10-4) Over Heat Thermostat (THS10-1) Wire Saddle Thermostat Bracket (Not Spared)
6204 Wide Format Solution
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Parts List
PL 7.5
PL 8.1 Electrical-Rear 1 Item
Part
Description
1 2 3 4 5 6 7 8 9 10 11 12
101K46220 101E15040 913W02320 908W00916 – 962K24220 – – 960K01570 960K06220 – –
13
–
14
–
15
–
16 17 18 19 20 21 22 23 24 25 26
– – – – – – – 960K08750 105E16290 – 117E17420
Inlet and Breaker Assembly Breaker Chassis Inlet Connector Circuit Breaker (CB1-1) Screw (M 4 x 45) (P/O Item 1) Inlet Harness Earth Wire (P/O Item 1) Choke Coil (Not Spared) IOT Control PWB AC Relay PWB LPH I/F Cable (Not Spared) RFC 1 Drawer Connector Harness (Not Spared) PWS Connector Harness (Not Spared) IOT Control PWB Chassis (Not Spared) IOT Control PWB Cover (Not Spared) PWB Bracket (Not Spared) PWB Support (Not Spared) Screw (M4 x 6) (Not Spared) Forming Screw (Not Spared) Shoulder Screw (M3) (Not Spared) Compression Spring (Not Spared) Label (Not Spared) AC Filter PWB LVPS (24A) RFC 2 Wire Harness (Not Spared) Power Cord
Parts List
PL 8.1
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PL 8.2 Electrical-Rear 2 Item
Part
Description
1 2
105K20900 960K08820
3
–
4 5 6 7 8 9 10 11 12 – 13 – 14
117K36420 117K36450 117K36460 117K36470 – – – 105E15200 105E16250 105E16260 105E16270 105E16280 –
HVPS Side Triac PWB (SSR10-1), Center Triac PWB (SSR10-2) Forming Screw (M4 x 8) (Not Spared) BCR Cord Developer Bias Cord BTR Cord DTS Cord Fuser Bias Cord (Not Spared) PWB Bracket (Not Spared) PWB Support (Not Spared) 24B LVPS 3.5 LVPS 110V (NACO) 3.5 LVPS 220V (EO) 5B1, 5B2 LVPS 110V (NACO) 5B1, 5B2 LVPS 220V (EO) 24C LVPS (Not Spared)
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Parts List
PL 8.2
PL 8.3 Electrical-Rear Lower Item
Part
Description
1 2 3
110E11230 110E10660 110E97990
4
–
5 6 7 8 9 10 11 12
121K35080 – 960K02010 960K00940 117K36500 – – –
13
–
14 15 16 17 18 19 20
– – – – – – –
21
–
22 23 24 25 26 27 28
– – – – – 960K03160 –
Stand-by Switch (S1-1) Paper Heater Switch (S1-2) Front Door R/H Interlock Switch (S1-4), Swing Frame Interlock Switch (S1-5) Round Point Screw (M4) (Not Spared) HDD (40GB) (REP 3.1) HDD Cooling Fan (Not Spared) CP Control PWB-NVRAM Memory PWB IOT USB Cable HDD Flat Cable (Not Spared) HDD Wire Harness (Not Spared) CP Control PWB Chassis (Not Spared) CP Control PWB Cover (Not Spared) Cable Cover (Not Spared) Arm Guard (Not Spared) Switch Bracket (Not Spared) HDD Bracket (Not Spared) Switch Bracket (Not Spared) Shoulder Screw (M4) (Not Spared) Forming Screw (M4 x 8) (Not Spared) IIT Control PWB Chassis (Not Spared) Tapping Screw (Not Spared) Screw (no.6-32UNC) (Not Spared) Shield Gasket (Not Spared) HDD Bumper (Not Spared) Label (Not Spared) IIT Control PWB IIT Control PWB Cover (Not Spared)
Parts List
PL 8.3
7/11/2005 5-32
6204 Wide Format Solution
PL 8.4 Upper Right Electrical Item
Part
Description
1 2 3 4 5
110E97990 802K67750 117E21380 – –
6
–
Fuser Cover Interlock Switch (S1-6) Console Assembly (REP 2.1) Earth Wire Harness Bracket (Not Spared) Forming Screw (M4 x 8) (Not Spared) LVPS (5VDC) (Not Spared)
6204 Wide Format Solution
7/11/2005 5-33
Parts List
PL 8.4
PL 8.5 Electrical-Left Side Item
Part
Description
1
110E97990
2
130K87980
3 4
– 960K01560
Front Left Door Interlock Switch (S1-3) RFC Air Sensor (Q7-18), Open Air Sensor (Q9-3) (Q9-3) PWB Support (Not Spared) RFC Motor PWB
Parts List
PL 8.5
7/11/2005 5-34
6204 Wide Format Solution
PL 8.6 Console Component Item
Part
Description
1 2 3 4 5 6 7 8 9 10 11 12 13 14
– – – – – – – – – – – – – –
15
–
16 17 18 19 20 21 22 23 24
– – – – – – 802K83370 802E86990 –
25
–
Button Cover (P/O PL8.4 Item 2) Upper Cover (P/O PL8.4 Item 2) Copy 3 Key (P/O PL8.4 Item 2) Menu Key (P/O PL8.4 Item 2) Paper 3 Key (P/O PL8.4 Item 2) Start Key (P/O PL8.4 Item 2) Intrpt Key (P/O PL8.4 Item 2) Reset Key (P/O PL8.4 Item 2) Save Key (P/O PL8.4 Item 2) Stop Key (P/O PL8.4 Item 2) Ten Key (P/O PL8.4 Item 2) Dial (P/O PL8.4 Item 2) PWB Bracket (P/O PL8.4 Item 2) LCD Left Bracket (P/O PL8.4 Item 2) LCD Right Bracket (P/O PL8.4 Item 2) LCD Display (P/O PL8.4 Item 2) LCD Inverter (P/O PL8.4 Item 2) Switch PWB (P/O PL8.4 Item 2) Control PWB (P/O PL8.4 Item 2) LCD Harness (P/O PL8.4 Item 2) Panel Cable (P/O PL8.4 Item 2) LCD Face Cover Key Face Cover LED Lens (Double) (P/O PL8.4 Item 2) LED Lens (Single) (P/O PL8.4 Item 2)
6204 Wide Format Solution
7/11/2005 5-35
Parts List
PL 8.6
PL 9.1 Cover-Front, Right, Top Item
Part
Description
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
802K68330 802K68340 802K68200 802K77120 – – 802K71220 050E89850 802K71230 802K68251 802K71000 802E72120 826E12420 – 121E86350 802E72150 – – – – – 003E65170 – 014E96490 –
26 27 28 29 30
068K27910 – – – 121E84820
Right Upper Cover (REP 16.7) Right Swing Cover (REP 16.6) Front Upper Cover (REP 16.4) Fuser Cover Pivot Bracket (Not Spared) Pivot (Not Spared) Front Left Door Catch Tray Front Right Door Right Lower Cover Assembly Right Lower Cover (REP 16.5) I/F Cover Knob Screw Bracket (Not Spared) Catch Magnet Foot Cover Magnet Bracket (Not Spared) Bracket (Not Spared) Bracket (Not Spared) Bracket (Not Spared) Pin (Not Spared) Stopper Spacer (Not Spared) Spacer Forming Screw (M4x8) (Not Spared) Document Shelf Top Cover (Not Spared) Logo Plate (Not Spared) Name Plate (Not Spared) Catch Magnet
Parts List
PL 9.1
7/11/2005 5-36
6204 Wide Format Solution
PL 9.2 Cover-Rear, Left Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
Part
Description
802K68190 802K68320 802K68220 – – 121E89690 – – – – – – 802E72100 – 802K76780 – – –
Left Upper Cover (REP 16.3) Left Swing Cover (REP 16.2) Rear Cover Assembly (REP 16.8) Rear Top Cover (P/O Item 3) Rear Cover (P/O Item 3) Catch Magnet Shoulder Screw (M4) (P/O Item 3) Lever Cover (P/O Item 3) Lever (P/O Item 3) Plate (P/O Item 3) Torsion Spring (P/O Item 3) Rear Cover Bracket (Not Spared) Left Lower Cover (REP 16.1) Cover Bracket (Not Spared) Rear Lower Cover (REP 16.9) Cover Bracket (Not Spared) Cover Bracket (Not Spared) Forming Screw (M4x8) (Not Spared)
6204 Wide Format Solution
7/11/2005 5-37
Parts List
PL 9.2
PL 9.3 Document Shelf Component Item 1 2 3 4 5 6 7 8
Part
Description
849E34990 – 849E38520 121E86350 – – – –
Document Shelf (REP 16.10) Shelf Bracket (Not Spared) Catch Magnet Bracket Catch Magnet Side Guide (Not Spared) Cushion (Not Spared) Rubber Magnet (Not Spared) Shelf Bracket (Not Spared)
Parts List
PL 9.3
7/11/2005 5-38
6204 Wide Format Solution
PL 10.1 2-RFC Type Accessory Item
Part
Description
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
801K15630 801K15640 – – 059K36240 – 413W12350 014K82210 110K10520 – – – 005E19270 014E51340 – 117K36550 –
18 19 20 21 22 23 24 25 26 27
809E58220 – – 014E55930 052K93680 423W03154 007K85260 – – 407W07421
Left Rail Right Rail Left Inner Cover (Not Spared) Right Inner Cover (Not Spared) RFC Take Away Roll Tension Spring (Not Spared) Ball Bearing RFC Take Away Roll Block Drawer Open Switch (S1-9, S1-10) Pulley (Not Spared) Actuator Spring (Not Spared) Stud (Not Spared) Collar Block Clamp (Not Spared) RFC Flat Cable Round Point Screw (M4) (Not Spared) Tension Spring RFC A-Type (Not Spared) RFC B-Type (Not Spared) Block Roll Paper Tube Belt RFC 2 Gear and Pulley Tension Pulley (Not Spared) Gear (Spur 36T) (Not Spared) Gear
6204 Wide Format Solution
7/11/2005 5-39
Parts List
PL 10.1
PL 10.2 RFC-Type 1 Accessory Item
Part
Description
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
801K15630 801K15640 – – 059K36240 809E58220 413W12350 014K82210 – – 117K36550 110K10520 – 826E12370 005E19270 –
17 18
– 052K93680
Left Rail Right Rail Left Inner Cover (Not Spared) Right Inner Cover (Not Spared) RFC Take Away Roll Tension Spring Ball Bearing RFC Take Away Roll Block Block (Not Spared) Clamp (Not Spared) RFC Flat Cable Drawer Open Switch (S1-9, S1-10) Actuator Spring (Not Spared) Stud Collar Round Point Screw (M4) (Not Spared) RFC-A-Type (Not Spared) Roll Paper Tube
Parts List
PL 10.2
7/11/2005 5-40
6204 Wide Format Solution
PL 10.3 RFC A-Type Accessory Item 1 2 3 4 5 6 7
Part
Description
– 037K90800 055K30130 – – – –
RFC (Not Spared) Cutter Upper Baffle Swing Baffle (Not Spared) Feed Guide (Not Spared) Vertical Cover (Not Spared) Cutter Cover (Not Spared)
6204 Wide Format Solution
7/11/2005 5-41
Parts List
PL 10.3
PL 10.4 RFC B-Type Accessory Item
Part
Description
1 2
– 037K90800
3 4 5 6 7 8 9 10 11
055K30130 – – 130K62700 – – – – 413W11660
RFC (Not Spared) Cutter (MOT8-2, MOT8-4, S8-1, S8-2, S8-4, S8-5) Upper Baffle Swing Baffle (Not Spared) Verical Baffle-1 (Not Spared) RFC Vertical Jam Sensor (Q8-3) Sensor Wire Harness (Not Spared) Vertical Baffle-2 (Not Spared) Feed Guide (Not Spared) Cutter Cover (Not Spared) Plastic Sleeve Bearing
Parts List
PL 10.4
7/11/2005 5-42
6204 Wide Format Solution
PL 10.5 RFC Component-Paper Feed Item
Part
Description
1
–
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
024K93010 110K11380 – – – – 130K62700 – – – – 055K28730 059K36230 127K33340 –
17 18 19 20 21 22 23 24
– 007P60934 – – 110K11370 – 413W12350 –
Paper Heater/Paper Size Sensor Housing Assembly (Not Spared) Top Tie Plate Auto Cut Switch (S8-3, S8-6) Button (Not Spared) Switch Wire Harness (Not Spared) Lower Baffle-1 (Not Spared) Lower Baffle-2 (Not Spared) Cut Trigger Sensor (Q8-1, Q8-2) Sensor Wire Harness (Not Spared) Right Bracket (Not Spared) Left Bracket (Not Spared) Upper Baffle (Not Spared) Take Away Baffle Feed Roll Feeder Motor (MOT8-1, MOT8-3) Gear (Spur 32T/Herical 56T) (Not Spared) Gear (Spur 32T) (Not Spared) Gear (40T) Connector Bracket (Not Spared) Connector Bracket (Not Spared) Cutter Interlock Switch (S1-7, S1-8) Shaft (Not Spared) Ball Bearing Forming Screw (M4 x 8) (Not Spared)
6204 Wide Format Solution
7/11/2005 5-43
Parts List
PL 10.5
PL 10.6 RFC Component-Latch, Roll Paper Tube Support Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
Part
Description
– – 024K93010 – 005K07210 – – – 003E56250 003E56260 – 930W00112 – 005E88740 – 413W11460 413W11860 013E19240
RFC Left Frame (Not Spared) RFC Right Frame (Not Spared) Lower Tie Plate Lever (Not Spared) Friction Clutch Gear (Spur 24T) (Not Spared) Tube Bracket (Not Spared) Sensor Bracket (Not Spared) Left Latch Right Latch Tension Spring (Not Spared) No Paper Sensor (Q7-5, Q7-11) Shaft (Not Spared) Wheel Damper (Not Spared) Plastic Sleeve Bearing Plastic Sleeve Bearing Bearing
Parts List
PL 10.6
7/11/2005 5-44
6204 Wide Format Solution
PL 10.7 Paper Heater/Paper Size Housing Component Item
Part
Description
1 2 3 4 5 6 7
– – 413W75959 – – – 130K62700
8
930W00211
9
126E02260
–
126E93150
10 11 12
– – –
Tie Plate (Not Spared) Pinch Roll (P/O Item 17) Metal Bearing Spring Shaft (Not Spared) Left Torsion Spring (P/O Item 17) Right Torsion Spring (P/O Item 17) Roll 1 Set Sensor (Q7-6), Roll 2 Set Sensor (Q7-12) A1 Sensor (Q7-1, Q7-7), A2 Sensor (Q7-2, Q7-8), A3 Sensor (Q7-3, Q7-9), 30" Sensor (Q7-4, Q7-10) L/H Paper Heater (HTR7-1, HTR7-4), Center Paper Heater (HTR7-2, HTR7-5), R/H Paper Heater (HTR7-3, HTR7-6) L/H Paper Heater (HTR7-1, HTR7-4), Center Paper Heater (HTR7-2, HTR7-5), R/H Paper Heater (HTR7-3, HTR7-6) 220V (EO) Sensor Wire Harness (Not Spared) Heater Wire Harness (Not Spared) Feed Pinch Roll Kit (Not Spared)
6204 Wide Format Solution
7/11/2005 5-45
Parts List
PL 10.7
PL 10.8 Take Away Baffle Component Item
Part
Description
1
–
2
–
3 4 5
059E92390 – –
Front Take Away Baffle (P/O PL10.5 Item 13) Rear Take Away Baffle (P/O PL10.5 Item 13) Pinch Roll Shaft (P/O PL10.5 Item 13) Tension Spring (P/O PL10.5 Item 13)
Parts List
PL 10.8
7/11/2005 5-46
6204 Wide Format Solution
Common Hardware Common Hardware Item
Part
Description
AA AB AC AD AE AF AG AH AJ AK AL AM AN AP AQ AR AS AT AU AV AW AX AY AZ BA BB BC BD BE BF BG BH BJ BK BL BM BN BP BQ BR BS BT BU BV BW BX BY BZ CA
112W28451 112W35878 112W37188 112W50688 113W15588 113W20478 113W20678 113W20878 113W21478 113W21488 113W21678 113W27488 113W27688 113W27888 113W35678 113W35878 113W36078 113W36278 113W36478 113W36678 114W27678 141W35651 153W15888 153W16288 153W17888 153W27678 158W27678 158W27863 158W27878 158W35678 158W35878 158W36078 158W36678 201W21278 201W24278 201W29278 220W24378 220W26278 251W15178 251W27278 251W29278 252W27350 252W29350 252W29550 256W24278 256W29278 271W21850 271W28050 285W16251
Screw Screw Sems (M4x8) Screw Sems Screw Sems Screw Pan Head Screw Machine T Screw Machine T Screw Machine T Kit Guard Inlet Screw Pan (M2.5) Screw Machine T Screw Pan Head Screw Pan Head Screw Pan Head Screw Machine T Screw Machine T Screw Machine T Screw Machine T Screw Machine T Screw Hex (M4x16) Screw Bind Head Screw Set Screw WP TP Screw Tap WP Screw Tap WP Screw Tap Bind Screw Del TP Deltite TP 026 Screw Del TP Screw Del TP Screw Del TP Screw Del TP Screw Del TP Nut Hex Nut Hex (M4) Nut Hex Flange Nut Flange Nut Washer Washer #6 Washer Plain Nylon Washer Nylon Washer Nylon Washer Spring L Washer Spring L Washer Pin Dowel Pin Dowel Pan Spring
6204 Wide Format Solution
CB CC CD CE CF CG CH CJ CK CL CM CN CP CQ
7/11/2005 5-47
354W13278 354W15251 354W15278 354W21254 354W24254 354W24278 354W26278 354W27254 354W27278 354W29254 354W29278 354W30278 354W33278 251W26478
Ring-E Ring-E Ring-E Ring KL Ring KL Ring-E Ring-E Ring KL Ring-E Ring KL Ring-E Ring-E Ring-E Washer
Parts List
Common Hardware
Part Number Index
Table 1 Part Number Index Table 1 Part Number Index
Part Number
Part List
022K70620
PL 3.1
Part Number
Part List
022K70630
PL 3.1
003E56250
PL 10.6
022K70640
PL 3.1
003E56260
PL 10.6
022K72480
PL 7.4
003E65170
PL 9.1
023E21500
PL 1.2
003E84580
PL 2.5
024K93010
PL 10.5
003E84580
PL 7.4
024K93010
PL 10.6
004E12820
PL 3.1
033K94710
PL 5.2
005K07210
PL 10.6
033K94740
PL 6.4
005E19270
PL 10.1
035K82960
PL 6.4
005E19270
PL 10.2
037K90800
PL 10.3
005E88740
PL 10.6
037K90800
PL 10.4
006K23770
PL 6.4
038K88110
PL 6.4
006K23780
PL 6.4
038K88450
PL 7.3
007P60934
PL 10.5
050E89850
PL 9.1
007K85260
PL 10.1
052K92220
PL 6.4
009E58670
PL 7.4
052K93680
PL 10.1
013E19240
PL 10.6
052K93680
PL 10.2
013P60672
PL 7.2
054E26510
PL 7.3
013P61299
PL 2.1
054K30050
PL 7.3
013E96820
PL 5.2
055K28650
PL 7.3
014E51340
PL 10.1
055K28730
PL 10.5
014E55930
PL 10.1
055K30130
PL 10.3
014K82160
PL 6.1
055K30130
PL 10.4
014K82210
PL 10.1
059K33800
PL 7.2
014K82210
PL 10.2
059K33820
PL 7.2
014E96490
PL 9.1
059K36210
PL 2.1
014E97200
PL 5.2
059K36220
PL 2.1
016E95410
PL 5.2
059K36230
PL 10.5
019K06900
PL 6.4
059K36240
PL 10.1
019E19161
PL 7.4
059K36240
PL 10.2
019E45520
PL 7.5
059E92390
PL 10.8
019E92900
PL 7.4
062K15400
PL 3.2
020E15690
PL 7.4
068K27910
PL 9.1
020E37560
PL 6.2
090E91630
PL 3.3
020E98790
PL 1.1
101E15040
PL 8.1
021E98990
PL 3.3
101K46220
PL 8.1
021E99000
PL 3.3
105E15200
PL 8.2
022K62850
PL 5.2
105E16250
PL 8.2
022K67500
PL 6.1
105E16260
PL 8.2
022K70580
PL 7.2
105E16270
PL 8.2
Parts List
Part Number Index
7/11/2005 5-48
6204 Wide Format Solution
Table 1 Part Number Index
Table 1 Part Number Index
Part Number
Part List
Part Number
Part List
105E16280
PL 8.2
127K40250
PL 3.1
105E16290
PL 8.1
130K62700
PL 10.4
105K20900
PL 8.2
130K62700
PL 10.7
110K10520
PL 10.1
130K62700
PL 10.5
110K10520
PL 10.2
130K62710
PL 4.1
110E10660
PL 8.3
130K63350
PL 2.5
110E11230
PL 8.3
130K68990
PL 7.4
110K11370
PL 10.5
130K81230
PL 5.2
110K11380
PL 10.5
130E82881
PL 7.5
110K91850
PL 7.4
130K86451
PL 7.5
110E97990
PL 8.3
130K87980
PL 8.5
110E97990
PL 8.4
130K88860
PL 3.2
110E97990
PL 8.5
130K88870
PL 3.2
112E00960
PL 3.2
130E91010
PL 6.1
117E17420
PL 8.1
407W07421
PL 10.1
117E21380
PL 4.1
413W11460
PL 10.6
117E21380
PL 8.4
413W11660
PL 10.4
117K36420
PL 8.2
413W11660
PL 2.2
117K36450
PL 8.2
413W11860
PL 10.6
117K36460
PL 8.2
413W11860
PL 7.2
117K36470
PL 8.2
413W12350
PL 10.1
117K36500
PL 8.3
413W12350
PL 10.5
117K36550
PL 10.1
413W12350
PL 10.2
117K36550
PL 10.2
413W17559
PL 5.2
121K34540
PL 1.1
413W75959
PL 10.7
121K34890
PL 1.1
413W77359
PL 1.1
121K35080
PL 8.3
423W03154
PL 10.1
121E84820
PL 9.1
423W48154
PL 7.2
121E86350
PL 9.1
423W72455
PL 3.1
121E86350
PL 9.3
499W14426
PL 7.2
121E89690
PL 9.2
499W14432
PL 1.1
121E89780
PL 2.1
499W17061
PL 7.1
126E02260
PL 10.7
499W17062
PL 1.2
126K17750
PL 7.1
801K15630
PL 10.1
126K17760
PL 7.1
801K15630
PL 10.2
126K17770
PL 7.1
801K15640
PL 10.1
126E93150
PL 10.7
801K15640
PL 10.2
127K29331
PL 7.1
802K67010
PL 6.2
127K31870
PL 7.1
802K67150
PL 5.2
127K33340
PL 10.5
802K67450
PL 5.1
127K35820
PL 1.2
802K67750
PL 8.4
6204 Wide Format Solution
7/11/2005 5-49
Parts List
Part Number Index
Table 1 Part Number Index
Table 1 Part Number Index
Part Number
Part List
Part Number
Part List
802K68190
PL 9.2
930W00211
PL 3.2
802K68200
PL 9.1
960K00940
PL 8.3
802K68220
PL 9.2
960K01560
PL 8.5
802K68251
PL 9.1
960K01570
PL 8.1
802K68320
PL 9.2
960K01870
PL 4.2
802K68330
PL 9.1
960K02010
PL 8.3
802K68340
PL 9.1
960K03160
PL 8.3
802K71000
PL 9.1
960K06220
PL 8.1
802K71220
PL 9.1
960K08750
PL 8.1
802K71230
PL 9.1
960K08820
PL 8.2
802E72100
PL 9.2
962K24220
PL 8.1
802E72120
PL 9.1
962K24610
PL 5.2
802E72150
PL 9.1
802K76780
PL 9.2
802K77120
PL 9.1
802K83370
PL 8.6
802E86990
PL 8.6
809E22970
PL 6.3
809E33510
PL 7.2
809E36250
PL 2.3
809E56630
PL 6.4
809E56640
PL 6.1
809E56650
PL 6.1
809E56800
PL 1.2
809E58190
PL 5.1
809E58220
PL 10.1
809E58220
PL 10.2
809E58370
PL 7.1
809E61100
PL 3.1
815E08940
PL 6.1
815E09000
PL 6.3
826E12370
PL 10.2
826E12420
PL 9.1
849E34160
PL 7.1
849E34990
PL 9.3
849E38520
PL 9.3
908W00916
PL 8.1
913W02320
PL 8.1
930W00112
PL 10.6
930W00112
PL 2.5
930W00211
PL 10.7
Parts List
Part Number Index
7/11/2005 5-50
6204 Wide Format Solution