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Caterpillar: Confidential Green

910 WHEEL LOADER 8OU1-UP

Section Binder Binder Label Safety Service Manual Contents Page Torque Specifications Engine Index Tab Systems Operation, Testing & Adjusting Specifications Npondenso Alternators Npondenso F4 & F8 Series Starter Motors Power Train Index Tab Systems Operation, Testing & Adjusting Testing & Adjusting Specifications Systems Index Tab Systems Operation, Testing & Adjusting Specifications Systems Operation, Testing & Adjusting Specifications Tee Test Tools Flow Meter Tee Test Flow Meter Tee Test Procedure – XII Disassembly & Assembly Index Tab General Instructions Disassembly & Assembly Disassembly & Assembly Disassembly & Assembly Maintenance Index Tab Operation, L&M Guide Schematic Index Tab Schematic

KENR8479-01 Contents for Service Manual REG01330 Title

3204 Engine 3204 Engine

Power Train Power Shift Transmission Power Train Steering & Brakes Steering & Brakes Loader Hydraulic System Loader Hydraulic

Engine Power Train Machine Systems

Hydraulic System

Form No. SENR2910 REG01489 SENR7733 KENR8479 SENR3130 SENR2870 REG01222 REG01254 REG01454 SENR4975 SENR2871 REG01223 REG01237 REG01252 SENR2872 REG01224 REG01255 REG01225 SENR7220 REG00910 SENR7208 SENR7210 SENR2875 REG00684 REG01219 REG01216 REG01229 SENR2874 SEBU5525 SENR2902 SENR7981

910 WHEEL LOADER 40Y1-UP, 41Y1-UP

Contents for Service Manual SENR7982-05

Note: This form lists the Service Manual modules available for this product. These items listed can also be ordered separately. Section Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Specifications Systems Operation, Testing & Adjusting Disassembly & Assembly Power Train Index Tab Specifications Systems Operation, Testing & Adjusting Testing & Adjusting Disassembly & Assembly Systems Index Tab Specifications Systems Operation, Testing & Adjusting Specifications Systems Operation, Testing & Adjusting Disassembly & Assembly Operator’s Station Index Tab Operator’s Station Disassembly & Assembly Maintenance Index Tab Operation & Maintenance Schematic Index Tab Schematic

Title

3204 Engine (45V) 3204 Engine (45V) 3204 Engine (45V) Power Train Power Train Power Shift Transmission Power Train Steering & Brake System Steering System Loader Hydraulic System Loader Hydraulic System Machine Systems

Operator’s Station

Hydraulic System

Media No. SENR2910 SENR7983 SENR7733 SENR7982 SENR3130 SENR2870 REG01254 REG01222 SENR7985 SENR2871 SENR7986 SENR7987 SENR7988 SENR7989 SENR2872 SENR7990 SENR7991 SENR7992 SENR7993 SENR7995 SENR2873 SENR7997 SENR7998 SENR2874 SEBU6144 SENR2902 SENR7981

Caterpillar: Confidential Green

910E WHEEL LOADER 1SF1-1103

SENR3997-01 COMBINED MANUAL CONTENTS Manual Form SENR3995

Section Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Specifications Systems Operation, Testing & Adjusting Supplement Disassembly & Assembly Power Train Index Tab Specifications Systems Operation, Testing & Adjusting Disassembly & Assembly Systems Index Tab Specifications Systems Operation, Testing & Adjusting Specifications Systems Operation, Testing & Adjusting Schematic Disassembly & Assembly Electrical System & Operator’s Station Schematic Maintenance Index Tab Operation & Maintenance

Title

3114, 3116 & 3126 Engine 3114, 3116 & 3126 Engine 3114, 3116 & 3126 Engine 3114, 3116 & 3126 Engine Power Train Power Train Power Train Steering & Brake Systems Steering & Brake Systems Hydraulic System Hydraulic System Hydraulic System Machine Systems Index Tab Electrical System

Form No. SENR2300 SENR3996 SENR7733 SENR3997 SENR3130 SENR2870 SENR3582 SENR3583 SENR4615 SENR3611 SENR2871 SENR3991 SENR3992 SENR3998 SENR2872 SENR4217 SENR4218 SENR4219 SENR4220 SENR4221 SENR3999 SENR2996 SENR3994 SENR2874 SEBU6279

Caterpillar: Confidential Green

910F WHEEL LOADER 1SF1104-UP

Section Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Specifications Systems Operation, Testing & Adjusting Supplement Disassembly & Assembly Disassembly & Assembly Supplement Power Train Index Tab Specifications Systems Operation, Testing & Adjusting Electronic Transmission Control Disassembly & Assembly Systems Index Tab Specifications Systems Operation, Testing & Adjusting Specifications Systems Operation, Testing & Adjusting Schematic Disassembly & Assembly Electrical System & Operator’s Station Schematic Maintenance Index Tab Operation & Maintenance

SENR5932 Contents for Combined Manual SENR5930 Title

3114, 3116 & 3126 Engine 3114, 3116 & 3126 Engine 3114, 3116 & 3126 Engine 3114, 3116 & 3126 Engine 910F Engine Power Train Power Train Power Train Power Train Steering & Brake System Steering & Brake System Hydraulic System Hydraulic System Hydraulic System Machine Systems Index Tab Electrical System

Form No. SENR2300 SENR5931 SENR7733 SENR5932 SENR3130 SENR2870 SENR3582 SENR3583 SENR4615 SENR3611 SENR5933 SENR2871 SENR5934 SENR5935 SENR5751 SENR5938 SENR2872 SENR5939 SENR5940 SENR5941 SENR5942 SENR5943 SENR5944 SENR2996 SENR5943 SENR2874 SEBU6652

914G AND 914G2 COMPACT WHEEL LOADER AND IT14G AND IT14G2 INTEGRATED TOOLCARRIER PDF1-UP, FWL1-UP, KZN1-UP, KNP1-UP, ERP1-UP

RENR7796-03 SERVICE MANUAL CONTENTS Manual Form RENR6490

Note: This form lists the Service Manual modules available for this product. These items listed can also be ordered separately. Section

Title

Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Specifications 3054C Engine Systems Operation, Testing & Adjusting 3054C Engine Disassembly & Assembly 3054C Engine Disassembly & Assembly Supplement 3054C Engine Supplement Power Train Index Tab Specifications, Systems Operation, Testing Machine Systems and Adjusting Specifications, Systems Operation, Testing Machine Systems and Adjusting Disassembly & Assembly Power Train Systems Index Tab Specifications Hydraulic Systems Specifications Brake Systems Specifications Steering System Systems Operation, Testing & Adjusting Hydraulic Systems Systems Operation, Testing & Adjusting Brake Systems Systems Operation, Testing & Adjusting Steering Systems Systems Operation, Troubleshooting, Transmission Electronic Control Testing & Adjusting System Disassembly & Assembly Machine Systems Electrical System & Operator’s Station Index Tab Systems Operation, Troubleshooting, Machine Security System Testing and Adjusting Maintenance Index Tab Operation and Maintenance Manual Schematic Index Tab Schematic Hydraulic Systems Schematic Electrical System

(continued)

03/13/12

Form No. SENR2300 RENR7797 SENR7733 RENR7796 SENR3130 SENR2870 RENR2414 RENR2415 SENR5069 RENR7769 SENR2871 RENR6491 RENR7795 RENR7767 SENR2872 RENR6492 RENR6494 RENR6496 RENR6493 RENR6495 RENR6497 SENR6767 RENR7768 SENR2996 RENR2462 SENR2874 SEBU7781 SENR2902 RENR6498 RENR6499

914G AND 914G2 COMPACT WHEEL LOADER AND IT14G AND IT14G2 INTEGRATED TOOLCARRIER (CONT.) PDF1-UP, FWL1-UP, KZN1-UP, KNP1-UP, ERP1-UP

RENR7796-03 SERVICE MANUAL CONTENTS Manual Form RENR6490

Note: The following information is available for insertion into this manual. It is not a standard part of the manual, but can be ordered separately if needed. Specifications, Systems Operation, Troubleshooting, Testing and Adjusting, Disassembly & Assembly Special Instruction Special Instruction Systems Operation, Troubleshooting, Testing and Adjusting

03/13/12

All Products Air Conditioning and Heating R134a for All Caterpillar Machines Product Link PL121SR Installation Guide for Product Link PL121SR and PL300 Product Link 12 1S/321

SENR5664

REHS2348 REHS2365 RENR7911

Caterpillar: Confidential Green

914G WHEEL LOADER & IT14G INTEGRATED TOOLCARRIER 7ZM1-UP, 8ZM1-UP, 9WM1-UP, 1WN1-UP Section Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Specifications Systems Operation, Testing & Adjusting Disassembly & Assembly Disassembly & Assembly Supplement Disassembly & Assembly Supplement Power Train Index Tab Specifications Specifications Systems Operation, Testing & Adjusting Systems Operation, Testing & Adjusting Electronic Transmission Control Disassembly & Assembly Disassembly & Assembly Supplement Disassembly & Assembly Supplement Systems Index Tab Specifications Specifications Specifications Specifications Specifications Systems Operation, Testing & Adjusting Systems Operation, Testing & Adjusting Systems Operation, Testing & Adjusting Systems Operation, Testing & Adjusting Systems Operation, Testing & Adjusting Disassembly & Assembly

SENR6762-08 Contents for Service Manual SENR6760

Title

3054 Engine 3054 Engine 3054 Engine 3054 Engine Lucas Fuel Systems 7ZM1-599, 9WM1-1298, 8ZM1-499, 1WN1-898 7ZM600-Up, 8ZM500-Up 9MW1-Up, 1WN1-Up 7ZM1-Up, 8ZM1-Up

Limited Slip Differential Steering System (7ZM1-599, 9WM1-1298, 8ZM1-499, 1WN1-898) Steering System (7ZM600-Up, 8ZM500-Up, 9WM1299-Up, 1WN899-Up) Brake System (7ZM1-599, 8ZM1-499, 9WM1-1298, 1WN1-898) Brake System (7ZM600-Up, 8ZM500-Up, 9WM1299-Up, 1WN899-Up) Hydraulic System Steering System (7ZM1-599, 8ZM1-499, 1WN1-898, 9WM1-1298) Steering System (7ZM600-Up, 8ZM500-Up, 9WM1299-Up, 1WN899-Up) Brake System (7ZM1-599, 8ZM1-499, 9WM1-1298, 1WN1-898) Brake System (7ZM600-Up, 8ZM500-Up, 9WM1299-Up, 1WN899-Up) Hydraulic System Machine Systems (continued on next page)

Form No. SENR2300 SENR6761 SENR7733 SENR6762 SENR3130 SENR2870 SENR5815 SENR5816 SENR6241 SENR6764 SENR6525 SENR2871 SENR6765 RENR2812 SENR6766 RENR2811 SENR6767 SENR6768 RENR2871 SENR5785 SENR2872 SENR6769 RENR2813 SENR6771 RENR2809 SENR6773 SENR6770 RENR2814 SENR6772 RENR2810 SENR6774 SENR6776

Caterpillar: Confidential Green

914G WHEEL LOADER & IT14G INTEGRATED TOOLCARRIER (CONT.) 7ZM1-UP, 8ZM1-UP, 9WM1-UP, 1WN1-UP Maintenance Index Tab Operation & Maintenance Operation & Maintenance Schematic Index Tab Schematic Schematic Schematic Schematic

SENR6762-08 Contents for Service Manual SENR6760

7ZM1-Up, 9WM1-Up 8ZM1-Up, 1WN1-Up Hydraulic System (7ZM1-599, 9WM1-1298, 8ZM1-499, 1WN1-898) Hydraulic System (7ZM600-Up, 9WM1299-Up, 8ZM500-Up, 1WN899-Up) Electrical System (7ZM1-618, 9WM1-1357, 8ZM1-503, 1WN1-938) Electrical System (7ZM619-Up, 9WM1358-Up, 8ZM504-Up, 1WN939-Up)

SENR2874 SEBU6868 SEBU6869 SENR2902 SENR6775 RENR2894 SENR6777 SENR1278

Note: Form SENR5664, Air Conditioning & Heating Systems Service Manual with R-134a Refrigerant, is available for insertion into this manual. The form is not a standard part of the manual.

Caterpillar: Confidential Green

916 WHEEL LOADER 2XB1-UP, 5KC1-UP, 9WB1-UP

SENR4062-04 COMBINED MANUAL CONTENTS Manual Form SENR4060

Section Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Specifications Systems Operation, Testing & Adjusting Disassembly & Assembly Disassembly & Assembly Supplement Power Train Index Tab Specifications Systems Operation, Testing & Adjusting Power Shift Transmission Testing & Adjusting Disassembly & Assembly Systems Index Tab Specifications Systems Operation, Testing & Adjusting Specifications Systems Operation, Testing & Adjusting Service Manual Specifications Systems Operation, Testing & Adjusting Schematic Disassembly & Assembly Electrical System & Operator’s Station Schematic Schematic Schematic Schematic Systems Operation, Testing Service Manual Disassembly & Assembly Maintenance Index Tab Operation & Maintenance

Title

3204 Engine 3204 Engine 3204 Engine 916 & 926 Engine 916 Power Train 916 Power Train 916 Power Train (1RC1-UP) 916 Power Train 916 Steering System 916 Steering System 916 Air System & Brakes 916 Air System & Brakes Air Compressors 916 Loader Hydraulic System 916 Loader Hydraulic System 916 Hydraulic System 916 Vehicle System Index Tab Electrical System (2XB1-Up) Electrical System (5KC1-Up) Electrical System (9WB1-Up) Electrical System (9WB1-Up) with Roading Arrangement Starting & Charging System Electronic Monitoring System 916 Operator’s Station 916 Wheel Loader

Form No. SENR2300 SENR4061 SENR7733 SENR4062 SENR3130 SENR2870 SENR2136 SENR2137 SENR3230 SENR4055 SENR2871 SENR4063 SENR4064 SENR4065 SENR4066 SENR2872 SENR4067 SENR4068 SENR4069 SENR4070 SENR7594 SENR4071 SENR4072 SENR4073 SENR4074 SENR2996 SENR4076 SENR4164 SENR4134 SENR4163 SEN2947 SENR2945 SENR3233 SENR2874 SEBU5995

918F WHEEL LOADER 3TJ1-UP, 2CK1-UP, 5DL1-UP

Contents for Service Manual SENR5760-04

Note: This form lists the complete Service Manual for this product. The items listed can be ordered separately. Section Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Specifications Systems Operation, Testing & Adjusting Supplement Disassembly & Assembly Disassembly & Assembly Supplement Power Train Index Tab Specifications Systems Operation, Testing & Adjusting Electronic Transmission Control Disassembly & Assembly Disassembly & Assembly Supplement Systems Index Tab Specifications Systems Operation, Testing & Adjusting Specifications Systems Operation, Testing & Adjusting Specifications Systems Operation, Testing & Adjusting Systems Operations, Testing & Adjusting, Disassembly & Assembly Disassembly & Assembly Electrical System & Operator’s Station Electronic Monitoring System (EMS) Maintenance Index Tab Operation & Maintenance Schematic Index Tab Schematic Schematic

Title

3114, 3116 & 3126 Engine 3114, 3116 & 3126 Engine 3114, 3116 & 3126 Engine 3114, 3116 & 3126 Engine 918F Engine Power Train Power Train Power Train Limited Slip Differential Steering System Steering System Brake System Brake System Hydraulic System Hydraulic System Contour Series Seat Machine Systems Index Tab

Hydraulic System Electrical System

Media No. SENR2300 SENR5760LBL SENR7733 SENR5760 SENR3130 SENR2870 SENR3582 SENR3583 SENR4615 SENR3611 SENR5571 SENR2871 SENR5763 SENR5764 SENR5751 SENR5766 SENR5785 SENR2872 SENR5767 SENR5768 SENR5769 SENR5770 SENR5771 SENR5772 SENR6615 SENR5774 SENR2996 SENR2945 SENR2874 SEBU6468 SENR2902 SENR5773 SENR5775

Note: SENR3334, Air Conditioning and Heating Systems Service Manual with R-12 Refrigerant, is available for insertion into this manual. The form is not a standard part of this manual.

01/06/17

Caterpillar: Confidential Green

920, 930, 930T & 930T SERIES II WHEEL LOADERS 17B1-UP, 71H1-UP, 41J1-UP, 75J1-UP, 79J1-UP, 41K1-UP, 62K1-UP, 73U1-UP Section Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Specifications Systems Operation, Testing & Adjusting Disassembly & Assembly Power Train Index Tab Specifications Systems Operation, Testing & Adjusting Testing & Adjusting Specifications Systems Operation, Testing & Adjusting Testing & Adjusting Disassembly & Assembly Systems Index Tab Specifications Systems Operation, Testing & Adjusting Service Manual Testing & Adjusting Testing & Adjusting Testing & Adjusting Specifications Systems Operation, Testing & Adjusting Service Manual Service Manual Specifications Specifications Systems Operation, Testing & Adjusting Testing & Adjusting Testing & Adjusting Disassembly & Assembly

SENR7783-09 Contents for Service Manual REG00514

Title

3304 Engine 3304 Engine 3304 Engine 920 & 930 Power Train 920 & 930 Power Train 920 & 930 Power Shift Transmission 930, 930T & 930T Series II Power Train 930, 930T & 930T Series II Power Train 930, 930T & 930T Series II Power Shift Transmission Power Train Steering System Steering System Supplemental Steering System Tee Test Tools Steering Tee Test Steering Tee Test Procedure - I Air System & Brakes Air System & Brakes Single Cylinder Air Compressor Bendix-Westinghouse Compressors Loader Hydraulic System (41J1-10034, 41K1-16009, 62K1-11413, 73U1-2816, 75J1-5337, 79J1-10146, 17B1-379) Loader Hydraulic System (41J10035-Up, 41K16010-Up, 62K11414-Up, 73U2817-Up, 75J5338-Up, 79J10147-Up, 17B380-Up) Loader Hydraulic System Flow Meter Tee Test Flow Meter Tee Test Procedure – II Vehicle Systems

Form No. SENR2300 REG01041 SENR7733 SENR7783 SENR3130 SENR2870 SENR7590 SENR7591 REG00974 SENR2871 SENR7335 REG00560 REG01322 SENR3633 SENR3634 SENR3635 REG00975 SENR2872 REG01615 REG00513 REG00939 REG00910 REG01200 REG01193 SENR7413 REG00545 REG01343 REG00914 REG01271 SENR3008 REG00523 REG00879 REG00880 REG00976

Caterpillar: Confidential Green

920, 930, 930T & 930T SERIES II WHEEL LOADERS (CONT.) 17B1-UP, 71H1-UP, 41J1-UP, 75J1-UP, 79J1-UP, 41K1-UP, 62K1-UP, 73U1-UP Maintenance Index Tab Operation & Maintenance Operation & Maintenance Schematic Index Tab Schematic Schematic

SENR7783-09 Contents for Service Manual REG00514

920 & 930 Wheel Loaders 930T & 930T Series II Wheel Loaders Hydraulic System 930T Series II Electrical System

SENR2874 SEBU5693 SEBU6380 SENR2902 SENR2863 SENR6616

Note: Form SENR3334, Air Conditioning & Heating Systems Service Manual with R-12 Refrigerant, is available for insertion into this manual. The form is not a standard part of this manual. Note: Form SENR5664, Air Conditioning & Heating Systems Service Manual with R-134a Refrigerant, is available for insertion into this manual. The form is not a standard part of this manual.

Caterpillar: Confidential Green

924F WHEEL LOADER & IT24F INTEGRATED TOOLCARRIER 4NN1-UP, 4YN1-UP, 5NN1-UP, 6KN1-UP, 6MN1-UP, 7PN1-UP Section Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Specifications Systems Operation, Testing & Adjusting Supplement Disassembly & Assembly Disassembly & Assembly Supplement Power Train Index Tab Specifications Systems Operation, Testing & Adjusting Electronic Transmission Control Disassembly & Assembly Disassembly & Assembly Supplement Systems Index Tab Specifications Systems Operation, Testing & Adjusting Specifications Systems Operation, Testing & Adjusting Specifications Systems Operation, Testing & Adjusting Schematic Disassembly & Assembly Electrical System & Operator’s Station Schematic Schematic Electronic Monitoring System (EMS) Maintenance Index Tab Operation & Maintenance Operation & Maintenance

SENR6722-01 Contents for Service Manual SENR6720

Title

3114, 3116 & 3126 Engine 3114, 3116 & 3126 Engine 3114, 3116 & 3126 Engine 3114, 3116 & 3126 Engine 924F/IT24F Engine Power Train Power Train Power Train Limited SI Differential Steering System Steering System Brake System Brake System Hydraulic System Hydraulic System Hydraulic System Machine Systems Index Tab 924F Electrical System IT24F Electrical System

924F IT24F

Form No. SENR2300 SENR6721 SENR7733 SENR6722 SENR3130 SENR2870 SENR3582 SENR3583 SENR4615 SENR3611 SENR6723 SENR2871 SENR6724 SENR6725 SENR5751 SENR6726 SENR5785 SENR2872 SENR6727 SENR6728 SENR6729 SENR6730 SENR6731 SENR6732 SENR6733 SENR6734 SENR2996 SENR6735 SENR6737 SENR2945 SENR2874 SEBU6832 SEBU6833

Note: Form SENR5664, Air Conditioning & Heating Systems Service Manual with R-134a Refrigerant, is available for insertion into this manual. The form is not a standard part of the manual.

924G & 924GZ WHEEL LOADER AAB1-UP, AAN1-UP, 3DZ1-UP, 3PZ1-UP, 6YW1-UP, 9SW1-UP

RENR3502-07 Contents for Service Manual RENR3500

Note: This form lists the Service Manual modules available for this product. These items listed can also be ordered separately. When items are updated or supplements are added, they will be announced in PREVIEW and should be ordered as they become available. Section Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Specifications Systems Operations, Testing & Adjusting Supplement Disassembly & Assembly Disassembly & Assembly Disassembly & Assembly Supplement Power Train Index Tab Specifications Systems Operation, Testing & Adjusting Systems Operation, Troubleshooting, Testing & Adjusting Disassembly & Assembly Systems Index Tab Specifications Systems Operation, Testing & Adjusting Brake & Fan Drive Specifications Systems Operation, Testing & Adjusting Systems Operation, Testing & Adjusting, Disassembly & Assembly Disassembly & Assembly Maintenance Index Tab Operation & Maintenance Operation & Maintenance Operation & Maintenance Supplement Schematic Index Tab Schematic Schematic

01/03/11

Title

3056 Engine 3056 Engine 3056 Engine 3056 Engine 3056 Engine Supplement Lucas Fuel Systems Power Train Power Train Power Train Electronic Control System Power Train Steering System Steering System Hydraulic System Hydraulic System Contour Series Seat Machine Systems 924G 924Gz 924G, 924Gz Hydraulic System Electrical System (Vol I: Cab; Vol II: Engine & Chassis)

Form No. SENR2300 RENR3501 SENR7733 RENR3502 SENR3130 SENR2870 SENR5024 SENR5025 SENR5026 SENR6241 RENR3503 SENR6525 SENR2871 RENR3504 RENR3505 SENR1218 RENR3506 SENR2872 RENR3507 RENR3508 RENR3509 RENR3510 RENR3511 SENR6615 RENR3513 SENR2874 SEBU7265 SEBU7266 SEBU7384 SENR2902 RENR3512 RENR3514

924G, 924GZ, 928G WHEEL LOADER & IT28G INTEGRATED TOOLCARRIER DBT1-UP, DDA1-UP, DFZ1-UP, DJD1-UP, RBB1-UP, RTA1-UP, WAC1-UP, WGX1-UP, WLG1-UP, WMB1-UP

RENR6429-08 Contents for Service Manual RENR6420

Note: This form lists the Service Manual modules available for this product. These items listed can also be ordered separately. Section

Title

Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Specifications Systems Operation, Testing and Adjusting Trouble Shooting Guide Disassembly and Assembly Disassembly and Assembly Supplement Power Train Index Tab Specifications Systems Operation, Testing and Adjusting Disassembly and Assembly Systems Index Tab Specifications Specifications Specifications Systems Operation, Testing and Adjusting Specifications, Systems Operation, Testing and Adjusting Systems Operation, Testing and Adjusting Systems Operation, Testing and Adjusting Troubleshooting Disassembly and Assembly

3056E Engine 3056E Engine 3054E and 3056E Engines 3056E Engine 924G, 924Gz, 928G, Wheel Loader and IT28G Integrated Toolcarrier Power Train Power Train 924G, 924Gz, 928G, Wheel Loader and IT28G Integrated Toolcarrier – Power Train Steering Systems 924G Hydraulic Systems 928G Hydraulic System Steering Systems Brakes and Fan Drive Systems

924G Hydraulic Systems 928G Hydraulic Systems Machine Systems Troubleshooting 924G, 924Gz, 928G Wheel Loader and IT28G Integrated Toolcarrier – Machine Electrical System & Operator’s Station Index Tab Systems Operation, Testing and Adjusting Machine Monitoring System Systems Operation Machine Systems (continued on next page)

5/16/12

Form No. SENR2301 RENR6421 SENR7733 RENR6429 SENR3130 SENR2870 RENR2401 RENR2416 RENR2417 RENR2400 RENR6437

Rev.

Dlr. Net 14.26 .30 .60 .30 3.40 .30

SENR2871 RENR6424 RENR6425 RENR6422 SENR2872 RENR6426 RENR6430 RENR6435 RENR6427 RENR6428

.30 6.50 15.50

RENR6431 RENR6436 RENR6423 RENR6433 SENR2996 RENR6438 RENR6439

.30 0.00 0.00

.30 0.00 0.00

924G, 924GZ, 928G WHEEL LOADER AND IT28G INTEGRATED TOOLCARRIER (CONT.) DBT1-UP, DDA1-UP, DFZ1-UP, DJD1-UP, RBB1-UP, RTA1-UP, WAC1-UP, WGX1-UP, WLG1-UP, WMB1-UP

RENR6429-08 Contents for Service Manual RENR6420

Note: This form lists the Service Manual modules available for this product. These items listed can also be ordered separately. Maintenance Index Tab Operation and Maintenance Manual Schematic Index Tab Schematic Schematic

924G, 924Gz Hydraulic System 924G, 924Gz, 928G Wheel Loader and IT28G Integrated Toolcarrier

SENR2874 SEBU7645 SENR2902 RENR6432 RENR6434

Note: The following information is available for insertion into this manual. It is not a standard part of the manual, but can be ordered separately if needed. Special Instruction Systems Operation, Testing and Adjusting Systems Operation Operation & Maintenance

5/16/12

Product Link 201 Machine Security System Work Area Vision System (WAVS) Work Area Vision System (WAVS)

REHS1642 RENR2462 RENR9833 SEBU8157

.30 16.22

924H, 924HZ, 928HZ, 930H WHEEL LOADERS

KENR7602-02

PED1-UP, RCB1-UP, KLN1-UP, WLB1-UP, JTM1-UP, HXC1-UP, BYD1-UP, CXK1-UP, DHC1-UP, FTD1-UP, JZZ1-UP, RRS1-UP, JRL1-UP

Contents for Service Manual KENR7600

Note: This form lists the Service Manual modules available for this product. These items listed can also be ordered separately. Section Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Specifications Systems Operation, Testing and Adjusting Trouble Shooting Guide Disassembly and Assembly Disassembly and Assembly Engine Supplement Power Train Index Tab Specifications Systems Operation, Testing and Adjusting Disassembly and Assembly Systems Index Tab Specifications, Systems Operation, Testing & Adjusting Specifications, Systems Operation, Testing & Adjusting Specifications, Systems Operation, Testing & Adjusting Specifications Systems Operation, Testing and Adjusting Systems Operation, Testing and Adjusting Systems Operation, Testing and Adjusting Specifications, Systems Operation, Testing & Adjusting Disassembly and Assembly

Title

Form No.

C6.6 Engine C6.6 Engine C6.6 Engine C6.6 Engine C6.6 Engine Supplement

SENR2301 KENR7601 SENR7733 KENR7602 SENR3130 SENR2870 KENR5290 KENR5291 KENR5392 KENR6081 KENR7603

Power Train Power Train 924H, 924Hz, 928H, and 930H Wheel Loader Power Train

SENR2872 KENR7611

928Hz Steering Systems

KENR7612

930H Steering Systems

KENR7613

Hydraulic Systems 924H and 924Hz Hydraulic Systems 928Hz Hydraulic Systems 930H Hydraulic Systems Brake and Hydraulic Fan Systems

KENR7610 KENR7614 KENR7615 KENR7616 KENR7607

(continued on next page)

11/30/11

Dlr. Net 14.26 .30 .60 .30 3.40 .30

SENR2871 KENR7604 KENR7605 KENR7606

924H and 924Hz Steering Systems

924H, 924Hz, 928Hz and 930H Wheel Loader Machine Systems Specifications Machine System Electrical System & Operator’s Station Index Tab Systems Operation, Testing and Adjusting Machine Monitoring System Troubleshooting Machine Systems

Rev.

.30 6.50

15.50

KENR7617 KENR7626 SENR2996 KENR7625 KENR7621

.30 0.00 0.00

.30 0.00 0.00

924H, 924HZ, 928HZ, 930H WHEEL LOADERS (CONT.)

KENR7602-02

PED1-UP, RCB1-UP, KLN1-UP, WLB1-UP, JTM1-UP, HXC1-UP, BYD1-UP, CXK1-UP, DHC1-UP, FTD1-UP, JZZ1-UP, RRS1-UP, JRL1-UP

Contents for Service Manual KENR7600

Maintenance Index Tab Operation and Maintenance Manual Schematic Index Tab Schematic Schematic Schematic Schematic

SENR2874 SEBU8354 SENR2902 KENR7618 KENR7619 KENR7620 KENR7623

924H, 924Hz Hydraulic System 928Hz Hydraulic System 930H Hydraulic System 924H, 924Hz, 928Hz and 930H Electrical System

Note: The following information is available for insertion into this manual. It is not a standard part of the manual, but can be ordered separately if needed. Systems Operation, Testing and Adjusting

11/30/11

Machine Security System

RENR2462

.30 16.22

Caterpillar: Confidential Green

926 & 926E WHEEL LOADERS 4NB1-UP, 8NB1-UP, 94Z1-UP

SENR3061-05 Contents for Service Manual SENR3060

Section

Title

Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Specifications Systems Operation, Testing & Adjusting Disassembly & Assembly Disassembly & Assembly Supplement Power Train Index Tab Specifications Systems Operation, Testing & Adjusting Testing & Adjusting Disassembly & Assembly Systems Index Tab Specifications Specifications Specifications Systems Operation, Testing & Adjusting Systems Operation, Testing & Adjusting Systems Operation, Testing & Adjusting Service Manual Disassembly & Assembly Electrical System & Operator’s Station Starting and Charging Systems Electronic Monitoring System Disassembly & Assembly Maintenance Index Tab Operation & Maintenance Operation & Maintenance Schematic Index Tab Schematic Schematic Schematic Schematic

3204 Engine 3204 Engine 3204 Engine 926 & 926E Engine Power Train Power Train Power Shift Transmission Power Train Steering System Air System & Brakes Hydraulic System Steering System Air System & Brakes Hydraulic System Midland Air Compressor Machine Systems Index Tab Operator’s Station 926 Wheel Loader (941-2208, 4NB1-2075, 8NB1-1541) 926E Wheel Loader (4NB2076-Up, 7TC834 –Up, 8NB1542-Up, 94Z2209-Up) Hydraulic System Electrical System (94Z1-Up) Electrical System (4NB1-Up) Electrical System (4NB1-Up) with Roading Arrangement

(continued on next page)

Form No. SENR2300 SENR3059 SENR7733 SENR3061 SENR3130 SENR2870 SENR2136 SENR2137 SENR3230 SENR4055 SENR2871 SENR3062 SENR3063 SENR3064 SENR3065 SENR2872 SENR3066 SENR3068 SENR3070 SENR3067 SENR3069 SENR3071 SENR7594 SENR3073 SENR2996 SENR2947 SENR2945 SENR2921 SENR2874 SEBU5994 SEBU6242 SENR2902 SENR3072 SENR3075 SENR4124 SENR4125

Caterpillar: Confidential Green

926 & 926E WHEEL LOADERS (CON’T) 4NB1-UP, 8NB1-UP, 94Z1-UP

SENR3061-05 Contents for Service Manual SENR3060

Note: Form SENR3334, Air Conditioning & Heating Service Manual with R-12 Refrigerant, and SENR5664, Air Conditioning & Heating Systems Service Manual with R-134a Refrigerant, are available for insertion into this manual. The forms are not a standard part of the manual.

924K, 926M, 930K, 930M, 938K AND 938M SMALL WHEEL LOADERS VOLUME I (ENGINE, POWER TRAIN) LTE1-UP, KTG1-UP, J3R1-UP, KW41-UP, SNZ1-UP, P3K1-UP, FRK1-UP W8K1-UP, REP1-UP

Contents for Service Manual UENR6080-04 VOL I

Note: This form lists the Service Manual modules available for this product. These items listed can also be ordered separately. Section Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Specifications Specifications Systems Operations, Testing & Adjusting Systems Operations, Testing & Adjusting Troubleshooting Troubleshooting Disassembly & Assembly Disassembly & Assembly Disassembly & Assembly Power Train Index Tab Disassembly & Assembly

04/07/16

Title

C7.1 Engine (K-Series) C7.1 Engine (M-Series) C7.1 Engine (K-Series) C7.1 Engine (M-Series) C7.1 Engine (K-Series) C7.1 Engine (M-Series) C7.1 Engine (K-Series) C7.1 Engine (M-Series) C7.1 Engine Supplement (M-Series) Power Train

Media No. SENR2301 UENR6080LBL VOL I SENR7733 UENR6080 VOL I SENR3130 SENR2870 UENR3386 UENR4466 UENR3387 UENR4467 UENR3388 UENR0668 UENR0633 UENR4468 UENR6559 SENR2871 UENR6558

924K, 926M, 930K, 930M, 938K AND 938M SMALL WHEEL LOADERS VOLUME II (SYSTEMS, ELECTRICAL SYSTEM & OPERATOR’S STATION, MAINTENANCE, SCHEMATICS) LTE1-UP, KTG1-UP, J3R1-UP, KW41-UP, SNZ1-UP, P3K1-UP, FRK1-UP W8K1-UP, REP1-UP

Contents for Service Manual UENR6080-04 VOL II

Note: This form lists the Service Manual modules available for this product. These items listed can also be ordered separately. Section Binder Binder Label Safety Service Manual Contents Torque Specifications Systems Index Tab Specifications, Systems Operation, Testing & Adjusting Disassembly & Assembly Electrical System & Operator’s Station Systems Operation, Troubleshooting, Testing & Adjusting Systems Operation, Testing & Adjusting Maintenance Index Tab Operation & Maintenance Operation & Maintenance Schematic Index Tab Schematic Schematic Schematic Schematic

04/07/16

Title

Media No.

Machine Systems

SENR2301 UENR6080LBL VOL II SENR7733 UENR6080 VOL II SENR3130 SENR2872 UENR6086

Machine Systems Index Tab Machine Electronic Control Monitoring System M-Series K-Series Hydraulic System Electrical System Hydraulic System Electrical System

UENR6557 SENR2996 UENR6345 UENR6346 SENR2874 SEBU9245 SEBU9450 SENR2902 UENR6347 UENR6348 UENR7453 UENR7452

KLEINE RADLADER 926M, 930M & 938M LTE1-UP, J3R1-UP, KTG1-UP

Inhaltsverzeichnis für Service Manual UGNR6080-01

Anmerkung: In dieser Liste sind die für dieses Produkt verfügbaren Sevice Manual-Module aufgeführt. Diese können auch separat bestellt werden. Abschnitt

Titel

Hefter Hefter-Aufschrift Sicherheit Service Manual - Inhaltsverzeichnis Anziehdrehmomente Motor - Registerreiter Technische Daten Motor C7.1 Systembetrieb, Prüfen und Einstellen Motor C7.1 Fehlersuche Motor C7.1 Demontage und Montage Motor C7.1 Demontage und Montage Motor-Zusatzinformationen für C7.1 Antriebsstrang - Registerreiter Demontage und Montage Antriebsstrang Systeme - Registerreiter Systembetrieb, Prüfen und Einstellen Maschinensysteme Demontage und Montage Maschinensysteme Elektrisches System & Fahrerhaus - Registerreiter Systembetrieb, Fehlersuche, Prüfen und Elektronische Machinensteuerung Einstellen Systembetrieb, Prüfen und Einstellen Überwachungssystem Wartung - Registerreiter Betriebs- und Wartungshandbuch Schaltpläne - Registerreiter Schaltplan Hydraulic System Schaltplan Electrical System

09/11/15

Medien-Nr. SENR2300 UGNR6080LBL SGNR7733 UGNR6080 SGNR3130 SGNR2870 UGNR4466 UGNR4467 UGNR0668 UGNR4468 UGNR6559 SGNR2871 UGNR6558 SGNR2872 UGNR6086 UGNR6557 SGNR2996 UGNR6345 UGNR6346 SGNR2874 SGBU9245 SGNR2902 UENR6347 UENR6348

Caterpillar: Confidential Green

928F WHEEL LOADER 8AK1-UP, 2XL1-UP

Section Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Specifications Systems Operation, Testing & Adjusting Supplement Disassembly & Assembly Disassembly & Assembly Supplement Power Train Index Tab Specifications Systems Operation, Testing & Adjusting Electronic Transmission Control Disassembly & Assembly Disassembly & Assembly Supplement Systems Index Tab Specifications Systems Operation, Testing & Adjusting Specifications Systems Operation, Testing & Adjusting Specifications Systems Operation, Testing & Adjusting Systems Operation, Testing & Adjusting, Disassembly & Assembly Disassembly & Assembly Electrical System & Operator’s Station Electronic Monitoring System Maintenance Index Tab Operation & Maintenance Schematic Index Tab Schematic Schematic

SENR5992-05 Contents for Service Manual SENR5990 Title

3114, 3116 & 3126 Engine 3114, 3116 & 3126 Engine 3114, 3116 & 3126 Engine 3114, 3116 & 3126 Engine 928F Engine Power Train Power Train Power Train Power Train Limited SI Differential Steering System Steering System Brake System Brake System Hydraulic System Hydraulic System Contour Series Seat Machine Systems Index Tab

Hydraulic System Electrical System

Form No. SENR2300 SENR5991 SENR7733 SENR5992 SENR3130 SENR2870 SENR3582 SENR3583 SENR4615 SENR3611 SENR5973 SENR2871 SENR5993 SENR5994 SENR5751 SENR5995 SENR5785 SENR2872 SENR5996 SENR5997 SENR5998 SENR5999 SENR5965 SENR5966 SENR6615 SENR5968 SENR2996 SENR2945 SENR2874 SEBU6626 SENR2902 SENR5967 SENR5969

Note: Form SENR5664, Air Conditioning & Heating Systems service Manual with R-134a Refrigerant, is available for insertion into this manual. The form is not a standard part of themanual.

Caterpillar: Confidential Green

928G WHEEL LOADER & IT28G INTEGRATED TOOLCARRIER 6XR1-UP, 7SR1-UP, 8CR1-UP, 9AR1-UP Section Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Specifications Systems Operation, Testing & Adjusting Supplement Disassembly & Assembly Disassembly & Assembly Supplement Power Train Index Tab Specifications Systems Operation, Testing & Adjusting Electronic Transmission Control Disassembly & Assembly Disassembly & Assembly Supplement Systems Index Tab Specifications Systems Operation, Testing & Adjusting Brakes & Fan Drive System Specifications Systems Operation, Testing & Adjusting Systems Operation, Testing & Adjusting, Disassembly & Assembly Maintenance Index Tab Operation & Maintenance Operation & Maintenance Schematic Index Tab Schematic Schematic

SENR1224-07 Contents for Service Manual SENR1215

Title

3114, 3116 & 3126 Engine 3114, 3116 & 3126 Engine 3114, 3116 & 3126 Engine 3114, 3116 & 3126 Engine 3116 Engine Power Train Power Train Power Train Limited SI Differential Steering System Steering System Hydraulic System Hydraulic system Contour Series Seat

928G IT28G Hydraulic System Electrical System (Volume I: Cab; Volume II Engine & Chassis)

Form No. SENR2300 SENR1216 SENR7733 SENR1224 SENR3130 SENR2870 SENR3582 SENR3583 SENR4615 SENR3611 SENR1214 SENR2871 SENR1219 SENR1220 SENR1218 SENR1217 SENR5785 SENR2872 SENR1221 SENR1222 SENR1223 SENR1225 SENR1226 SENR6615 SENR2874 SEBU7015 SEBU7020 SENR2902 SENR1227 SENR1229

Note: Form SENR5664, Air Conditioning & Heating Systems Service Manual with R-134a Refrigerant, is available for insertion into this manual. The form is not a standard part of the manual.

930G WHEEL LOADER TWR1-UP, TFW1-UP

RENR8722-06 Contents for Service Manual RENR8720

Note: This form lists the Service Manual modules available for this product. These items listed can also be ordered separately. Section

Title

Binder Binder Label Service Manual Contents Safety Torque Specifications Engine Index Tab Specifications 3056E Engine Systems Operation, Testing & Adjusting 3056E Engine Troubleshooting 3056E Engine Disassembly & Assembly Supplement 3056E Engine Disassembly & Assembly 3056E Engine Power Train Index Tab Specifications Power Train Systems Operation, Testing & Adjusting Power Train Disassembly & Assembly Power Train Systems Index Tab Specifications Hydraulic System Specifications Steering System Specs, Sys Op, Testing & Adjusting Brake and Fan Drive System Systems Operation, Testing & Adjusting Hydraulic System Systems Operation, Testing & Adjusting Steering System Troubleshooting Machine System Disassembly & Assembly Machine System Electrical System & Operator’s Station Index Tab Electrical Systems Machine Monitoring Maintenance Index Tab Operation & Maintenance 930G Wheel Loader Schematic Index Tab Schematic Hydraulic System Schematic Electrical System Schematic Electrical System Note: manual.

Form No. SENR2300 RENR8721 RENR8722 SENR7733 SENR3130 SENR2870 RENR2401 RENR2416 RENR2417 RENR8723 RENR2400 SENR2871 RENR8724 RENR8725 RENR8726 SENR2872 RENR8728 RENR8736 RENR8727 RENR8729 RENR8737 RENR8732 RENR8730 SENR2996 RENR8061 SENR2874 SEBU7645 SENR2902 RENR8731 RENR8733 RENR9695

The following forms are available for insertion into this manual. The forms are not a standard part of the

Special Instruction Systems Operation, Troubleshooting, Testing & Adjusting Systems Operation Operation & Maintenance

Product Link Machine Security System

REHS1642 RENR2462

Work Area Vision System (WAVS) Work Area Vision System (WAVS)

RENR9833 SEBU8157

Caterpillar: Confidential Green

930R & 930T WHEEL LOADERS 57Z1-UP

SENR2427-02 COMBINED MANUAL CONTENTS Manual Form SENR2425

Section Safety Service Manual Contents Torque Specifications Engine Index Tab Specifications Systems Operation, Testing & Adjusting Specifications Systems Operation, Testing & Adjusting Fuel System Supplement Disassembly & Assembly Disassembly & Assembly Power Train Index Tab Specifications Systems Operation, Testing & Adjusting Testing & Adjusting Power Shift Transmission Specifications Disassembly & Assembly Systems Index Tab Specifications Specifications Specifications Systems Operation, Testing & Adjusting Systems Operation, Testing & Adjusting Systems Operation, Testing & Adjusting Schematic Service Manual Disassembly & Assembly Electrical System & Operator’s Station Schematic Schematic Schematic Starting and Charging Systems Electronic Monitoring System Disassembly & Assembly Maintenance Index Tab Operation & Maintenance Operation & Maintenance

Title

Form No.

3304 Vehicular Engine (57Z1275-UP) 3304 Vehicular Engine (57Z1275-UP) 3304 Vehicular Engine (57Z1-57Z1274) 3304 Vehicular Engine (57Z1-57Z1274) 3304 Vehicular Engine (57Z1-UP) 3304 Vehicular Engine (57Z1275-UP) 3304 Vehicular Engine (57Z1-57Z1274)

SENR7733 SENR2427 SENR3130 SENR2870 SENR2252 SENR2253 SENR2428 SENR2429 SENR2445 SENR3074 SENR2430 SENR2871 SENR3633 SENR3634 SENR3635

Power Train (57Z3017-UP) Power Train (57Z3017-UP) Power Train (57Z3017-UP) Power Train (57Z1-57Z3016) Power Train Steering System Air System & Brakes Hydraulic System Steering System Air System & Brakes Hydraulic System Hydraulic System Midland Air Compressor Machine Systems Index Tab Electrical System (94Z1-Up) Electrical System (4NB1-Up) Electrical System (4NB1-Up) with Roading Arrangement Operator’s Station 926 Wheel Loader (941-2208, 4NB1-2075, 8NB1-1541) 926E Wheel Loader (4NB2076-Up, 7TC834 – Up, 8NB1542-Up, 94Z2209-Up)

SENR3065 SENR2872 SENR3066 SENR3068 SENR3070 SENR3067 SENR3069 SENR3071 SENR3072 SENR7594 SENR3073 SENR2996 SENR3075 SENR4124 SENR4125 SENR2947 SENR2945 SENR2921 SENR2874 SEBU5994 SEBU6242

Note: Form SENR3334, Air Conditioning & Heating Service Manual with R-12 Refrigerant, is available for insertion into this manual. The form is not a standard part of the manual. Note: Form SENR5664, Air Conditioning & Heating Systems Service Manual with R-134a Refrigerant, is available for insertion into this manual. The form is not a standard part of the manual.

Caterpillar: Confidential Green

936 & 936E WHEEL LOADERS 4SB1-UP, 33Z1-UP, 45Z1-UP

SENR2869-13 Contents for Service Manual SENR2906

Section

Title

Binder Binder Label Safety Service Manual Contents Engine Index Tab Specifications 3304 Engine (7Z, 9Z, 12Z) Systems Operation, Testing & Adjusting 3304 Engine (7Z, 9Z, 12Z) Disassembly & Assembly 3304 Engine (7Z, 9Z, 12Z) Power Train Index Tab Specifications 936 Power Train Systems Operation, Testing & Adjusting 936 Power Train Power Shift Transmission Testing & 936 Transmission (3TB, 3VB, 3ZB, Adjusting 4XA) Disassembly & Assembly 936 Power Train Systems Index Tab Specifications 936 Steering System Systems Operation, Testing & Adjusting 936 Steering System Tee Test Tee Test Tools Tee Test 936 Steering System Tee Test Steering Tee Test Procedure-I Specifications 936 Air System & Brakes Systems Operation, Testing & Adjusting 936 Air System & Brakes Service Manual Air Dryer for Air Systems Service Manual TU-FLO Compressors Specifications 936 Hydraulic System Systems Operation, Testing & Adjusting 936 Hydraulic System Tee Test 936 Hydraulic System Tee Test Flow Meter Tee Test Procedure-II Disassembly & Assembly 936 Machine Systems Electrical System & Operator’s Station Index Tab Systems Operation, Testing Starting & Charging System Service Manual Electronic Monitoring System Disassembly & Assembly 936 Operator's Station Maintenance Index Tab Operation & Maintenance 936 Wheel Loader Operation & Maintenance 936E Wheel Loader (continued on next page)

Form No. SENR2300 SENR2868 SENR7733 SENR2869 SENR2870 SENR2252 SENR2253 SENR3074 SENR2871 SENR2907 SENR2908 SENR2909 SENR2911 SENR2872 SENR2912 SENR2913 REG00910 SENR3113 REG01193 SENR2914 SENR2915 SENR2065 REG00914 SENR2916 SENR2917 SENR3112 REG00880 SENR2919 SENR2996 SENR2947 SENR2945 SENR2921 SENR2874 SEBU5958 SEBU6243

Caterpillar: Confidential Green

936 & 936E WHEEL LOADERS (CON’T.) 4SB1-UP, 33Z1-UP, 45Z1-UP

SENR2869-13 Contents for Service Manual SENR2906

Section Schematic Index Tab Schematic Schematic Schematic Schematic Schematic Schematic Schematic

Title

936 Hydraulic System 936 Electrical System (33Z1-585) 936 Electrical System (33Z586-Up) 936 Electrical System (45Z1-Up) 936 Electrical System (45Z1-Up) (with Roading Arrangement) 936 Electrical System (4SB1-Up) (with Roading Arrangement) 936 Electrical System (4SB1-Up)

Form No. SENR2902 SENR2918 SENR2922 SENR4128 SENR4079 SENR4080 SENR4081 SENR4082

Rev.

Dlr. Net

IC

936F WHEEL LOADER 8AJ1-UP, 4TK1-UP, 9MK1-UP

Contents for Service Manual SENR5230-08

Note: This form lists the Service Manual modules available for this product. These items listed can also be ordered separately. Section Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Systems Operation, Specifications Systems Operation, Testing & Adjusting Disassembly & Assembly Disassembly & Assembly 936F Supplement Power Train Index Tab Specifications Systems Operation, Testing & Adjusting Testing & Adjusting Service Manual Systems Operation, Testing & Adjusting

Title

Media No.

3304 Engine 3304 Engine 3304 Engine 3304 Engine

SENR2910 SENR5230LBL SENR7733 SENR5230 SENR3130 SENR2870 SENR2252 SENR2253 SENR5559 SENR5703 SENR2871 SENR5233 SENR5234 SENR5235 SENR5750 SENR5777

936F Power Train (8AJ) 936F Power Train (8AJ) 936F Power Shift Transmission (8AJ) 936F Power Train (4TK, 9MK) 936F Autoshift Transmission Control (4TK, 9MK) Limited Slip Differential Supplement 936F Power Train

Disassembly & Assembly Disassembly & Assembly Systems Index Tab Specifications 936F Steering System Systems Operation, Testing & Adjusting 936F Steering System Specifications 936F Air System & Brakes Systems Operation, Testing & Adjusting 936F Air System & Brakes Service Manual Air Compressors Service Manual Air Dryer For Air Systems Specifications 936F Hydraulic System Systems Operation, Testing & Adjusting 936F Hydraulic System Service Manual Contour Series Seat Disassembly & Assembly 936F Machine Systems Electrical System & Operator’s Station Index Tab Service Manual Electronic Monitoring System-EMS Service Manual Starting & Charging Systems Maintenance Index Tab Operation & Maintenance 936F Wheel Loader (8AJ, 9MK) Operation & Maintenance 936F Wheel Loader (4TK) Schematic Index Tab Schematic 936F Hydraulic System Schematic Electrical System (8AJ, 9MK) Schematic Electrical System (4TK1-1011) Schematic Electrical System (4TK1012-Up)

07/09/15

SENR5785 SENR5236 SENR2872 SENR5237 SENR5238 SENR5239 SENR5240 REG00914 SENR2065 SENR5241 SENR5242 SENR6615 SENR5244 SENR2996 SENR2945 SENR2947 SENR2874 SEBU6444 SEBU6535 SENR2902 SENR2918 SENR5245 SENR5246 SENR6736

Caterpillar: Confidential Green

938F WHEEL LOADER & IT38F INTEGRATED TOOLCARRIER 1KM1-UP, 2RM1-UP, 8SM1-UP, 6FN1-UP, 7SN1-UP, 5DR1-UP

SENR6702-08 Contents for Service Manual SENR6700

Section

Title

Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Specifications Systems Operation, Testing & Adjusting Supplement Disassembly & Assembly Disassembly & Assembly Supplement Power Train Index Tab Specifications Systems Operation, Testing & Adjusting Service Manual Disassembly & Assembly Disassembly & Assembly Systems Index Tab Specifications Systems Operation, Testing & Adjusting Service Manual

3116 Engine 3116 Engine 3116 Engine 3116 Engine 3116 Engine Power Train Power Train Electronic Transmission Control Power Train Limited Slip Differential Supplement

Steering System Steering System Secondary Steering System (2RM1-Up, 5DR1-Up) Specifications Brake System Systems Operation, Testing & Adjusting Brake System Specifications Hydraulic System Systems Operation, Testing & Adjusting Hydraulic System Service Manual Contour Series Seat Disassembly & Assembly Machine Systems Electrical System & Operator’s Station Index Tab Service Manual Caterpillar Monitoring System Systems Operation, Testing & Adjusting Traction Control System Service Manual Payload Control System Systems Operation, Testing & Adjusting Starting & Charging System Maintenance Index Tab Operation & Maintenance 938F Wheel Loader Operation & Maintenance IT38F Integrated Toolcarrier Schematic Index Tab Schematic Hydraulic System Schematic Electrical System (continued on next page)

Form No.

Rev.

SENR2300 SENR6701 SENR7733 SENR6702 SENR3130 SENR2870 SENR3582 SENR3583 SENR4615 SENR3611 SENR6715 SENR2871 SENR6703 SENR6704 SENR5989 SENR6706 SENR5785 SENR2872 SENR6707 SENR6708 SENR1399

00 02 08 06 06

SENR6709 SENR6710 SENR6711 SENR6712 SENR6615 SENR6714 SENR2996 SENR1394 SENR5956 SENR6614 SENR2947 SENR2874 SEBU6631 SEBU6872 SENR2902 SENR6713 SENR6716

01 01 01 01 04 01

08 07 01 07 00 00 01 01 01 00 01 01 00

03 01 03 01 01 01

Dlr. Net 14.26 .30 .60 .30 3.40 .30 9.90 9.90 6.50 15.50 6.50 .30 6.50 6.50 6.50 26.00 9.90 0.30 3.40 6.50 3.40 3.40 6.50 3.40 6.50 9.90 15.50 .30 15.50 6.50 6.50 3.40 .30 16.22 16.22

IC 13.69 .29 .49 .29 2.86 .29 8.30 8.30 5.43 8.30 5.43 .29 5.43 5.43 5.43 21.70 8.30 .29 2.86 5.43 2.86 2.86 5.43 2.86 5.43 8.30 12.90 .29 12.90 5.43 5.43 2.86 .29 15.57 15.57

Caterpillar: Confidential Green

938F WHEEL LOADER & IT38F INTEGRATED TOOLCARRIER (CONT.) 1KM1-UP, 2RM1-UP, 8SM1-UP, 6FN1-UP, 7SN1-UP, 5DR1-UP

SENR6702-08 Contents for Service Manual SENR6700

Note: Form SENR3334, Air Conditioning & Heating Systems Service Manual with R-12 Refrigerant, is available for insertion into this manual. The form is not a standard part of this manual. Note: Form SENR5664, Air Conditioning & Heating Systems Service Manual with R-134a Refrigerant, is available for insertion into this manual. The form is not a standard part of this manual.

938G WHEEL LOADER AND IT38G INTEGRATED TOOLCARRIER VOLUME I 4YS1-UP, 6WS1-UP, 7BS1-UP, 8RS1-UP, 9HS1-UP, 1CW1-UP

SENR6782-06 Contents for Service Manual SENR6780

Note: This form lists the Service Manual modules available for this product. These items listed can also be ordered separately. Section Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Specifications Systems Operation, Testing & Adjusting Supplement Disassembly & Assembly Disassembly & Assembly Supplement Power Train Index Tab Specifications Systems Operation Testing & Adjusting Service Manual Disassembly & Assembly

01/28/10

Title

Form No.

3126 Engine 3126 Engine 3126 Engine 3126 Engine 3126 Engine

SENR2910 SENR6781 SENR7733 SENR6782 SENR3130 SENR2870 SENR3582 SENR3583 SENR4615 SENR3611 SENR6799 SENR2871 SENR6783 SENR6784 SENR6785 SENR1218 SENR6787

Power Train Power Train Power Train Transmission Electronic Control Power Train

Rev. 00 02 08 02 06 08 07 01 07 01 02 02 03 03 01

Dlr. Net 6.90 .30 .60 .30 3.40 .30 9.90 9.90 6.50 15.50 9.90 .30 6.50 6.50 6.50 15.50 15.50

IC 6.62 .29 .49 .29 2.86 .29 8.30 8.30 5.43 8.30 8.30 .29

5.43 5.43 5.43 5.43 21.70

938G WHEEL LOADER AND IT38G INTEGRATED TOOLCARRIER VOLUME II 4YS1-UP, 6WS1-UP, 7BS1-UP, 8RS1-UP, 9HS1-UP, 1CW1-UP

SENR1396-09 Contents for Service Manual SENR6780

Note: This form lists the Service Manual modules available for this product. These items listed can also be ordered separately. Section Binder Binder Label Safety Service Manual Contents Torque Specifications Systems Index Tab Specifications Systems Operation Testing & Adjusting Specifications Systems Operation Testing & Adjusting Specifications, Systems Operation, Testing & Adjusting Specifications Systems Operation Testing & Adjusting Service Manual

Title

Form No.

00 01 08 04 06

Steering System Steering System Steering System Brake System Brake System Brake System Traction Control System

SENR2300 SENR1395 SENR7733 SENR1396 SENR3130 SENR2872 SENR6788 SENR6789 SENR6790 SENR6791 SENR6792 SENR6793 SENR6719

03 01 02 01 01 01 01

Dlr. Net 14.26 .30 .60 .30 3.40 .30 3.40 3.40 3.40 3.40 3.40 3.40 6.50

SENR6794 SENR6795 SENR6796 SENR6615

03 03 04 04

6.50 9.90 6.50 9.90

RENR4325 SENR6798 SENR2996 SENR6614 RENR2462 SENR2874 SEBU7037

00 03

3.40 26.00 .30

2.86 21.70

6.50 .30 16.22

5.43

Hydraulic System Hydraulic System Hydraulic System Contour Series Seat Installation & Repair Specifications, Testing & Adjusting Machine Systems Disassembly & Assembly Machine Systems Electrical System & Operator's Station Index Tab Service Manual Payload Control System Service Manual Machine Security System Maintenance Index Tab Operation & Maintenance 938G Wheel Loader and IT38G Integrated Toolcarrier Schematic Index Tab Schematic Hydraulic System Schematic Electrical System (4YS1-1877, 6WS1-2578, 8RS1-Up, 9HS1-800, 7BS1-899, 1CW1-390) Schematic Electrical System (4YS1878-Up, 6WS2579-Up, 9HS801-Up, 7BS900-Up, 1CW391-Up)

Rev.

03 06

SENR2902 SENR6797 SENR6679

RENR4326

Note: The following additional information is available for this service manual. This information is not a standard part of the service manual, but can be ordered separately if needed. Systems Operation, Testing & Adjusting Operation & Maintenance

02/10/10

Work Area Visual System Work Area Vision System

RENR9833 SEBU8157

IC

13.69 .29 .49 .29 2.86 .29 2.86 2.86 2.86 2.86 2.86 2.86 5.43 5.43 5.43 5.43 8.30

.29

.29

15.57

938G SERIES II WHEEL LOADER & IT38G SERIES II INTEGRATED TOOLCARRIER RTB1-UP, CRD1-UP, JAN1-UP, PHN1-UP, CSX1-UP, B9Y1-UP

RENR6063-06 Contents for Service Manual RENR6060

Note: This form lists the Service Manual modules available for this product. These items listed can also be ordered separately. Section

Title

Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Specifications 3126B Engine Systems Operation, Testing & Adjusting 3126B Engine Troubleshooting 3126B Engine Disassembly & Assembly 3126B Machine Engine Disassembly & Assembly Supplement 3126B Machine Engine Power Train Index Tab Specifications Power Train Systems Operation, Testing & Adjusting Power Train Disassembly & Assembly Power Train Systems Index Tab Specifications Steering System Systems Operation Steering System Testing & Adjusting Steering System Specifications Brake System Systems Operation Brake System Testing & Adjusting Brake System Specifications Hydraulic System Systems Operation, Testing & Adjusting Hydraulic System Specifications, Systems Operation Machine System Troubleshooting Machine System Disassembly & Assembly Machine System Service Manual Contour Series Seat Specifications, Testing & Adjusting Traction Control System Electrical System & Operator's Station Index Tab Systems Operation, Testing & Adjusting Machine Security System Systems Operation, Testing & Adjusting Machine Monitoring System Service Manual Payload Control System Maintenance Index Tab Operation & Maintenance 938G Series II Wheel Loader & IT38G Series II Integrated Toolcarrier Special Instruction Product Link 201 Schematic Index Tab Schematic Hydraulic System Schematic Electrical System (continued)

04/30/13

Media No.

Rev.

SENR2310 RENR6061 SENR7733 RENR6063 SENR3130 SENR2870 SENR9579 SENR9580 SENR9820 SENR9581 RENR6069 SENR2871 RENR6065 RENR6066 RENR6068 SENR2872 RENR6070 RENR6071 RENR6072 RENR6073 RENR6074 RENR6075 RENR6076 RENR6077 RENR6080 RENR6221 RENR6081 SENR6615 SENR6719 SENR2996 RENR2462 RENR6319 SENR6614 SENR2874 SEBU7581

00 02 08 02 06

REHS1642 SENR2902 RENR6079 RENR6082

Dlr. Net 6.90 .30 .60 .30 3.40 .30 9.90 9.90 6.50

IC

8.30

02

9.90 .30 6.50

02

6.50

5.43

08 07 01 01

6.62 .29 .49 .29 2.86 .29 8.30 8.30 5.43

.29 5.43

938G SERIES II WHEEL LOADER & IT38G SERIES II INTEGRATED TOOLCARRIER RTB1-UP, CRD1-UP, JAN1-UP, PHN1-UP, CSX1-UP, B9Y1-UP

RENR6063-06 Contents for Service Manual RENR6060

Note: This form lists the Service Manual modules available for this product. These items listed can also be ordered separately. Section

Title

Media No.

Rev.

Note: The following additional information is available for this service manual. This information is not a standard part of the service manual, but can be ordered separately if needed. Systems Operation, Testing & Adjusting Operation & Maintenance Specifications, Systems Operation, Testing & Adjusting, Disassembly & Assembly Specifications, Systems Operation, Troubleshooting, Testing & Adjusting, Disassembly & Assembly

04/30/13

Work Area Visual System Work Area Vision System Air Conditioning and Heating R-12

RENR9833 SEBU8157 SENR3334

All Products Air Conditioning and Heating R-134a

SENR5664

924K, 930K, 938K WHEEL LOADERS VOLUME I (ENGINE) ENC1-UP, DYB1-UP, HFW1-UP HJF1-UP, EYE1-UP, XXT1-UP, PWR1-UP, RHN1-UP, SWL1-UP

Contents for Service Manual UENR0275-04

Note: This form lists the Service Manual modules available for Volume I of this product (Engine only). See Volume II for Power Train, Systems, Electrical System & Operator’s Station, Maintenance and Schematics. These items listed can also be ordered separately. Section Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Specifications Specifications Systems Operation, Testing & Adjusting Systems Operation, Testing & Adjusting Troubleshooting Troubleshooting Disassembly & Assembly Supplement Disassembly & Assembly Disassembly & Assembly

05/25/16

Title

C6.6 Engine (PWR, RHN, SWL) C7.1 Engine (ENC, DYB, HFW, HJF, EYE, XXT) C6.6 Engine (PWR, RHN, SWL) C7.1 Engine (ENC, DYB, HFW, HJF, EYE, XXT) C6.6 Engine (PWR, RHN, SWL) C7.1 Engine (ENC, DYB, HFW, HJF, EYE, XXT) C6.6 Engine Supplement (PWR, RHN, SWL) C6.6 Engine (PWR, RHN, SWL) C7.1 Engine (ENC, DYB, HFW, HJF, EYE, XXT)

Media No. SENR2300 UENR0276 SENR7733 UENR0275 VOL I SENR3130 SENR2870 UENR0637 UENR3386 UENR0638 UENR3387 UENR0636 UENR3388 UENR0278 UENR0639 UENR0633

R

Dlr. Net

.30

IC

924K, 930K, 938K WHEEL LOADERS VOLUME II (POWER TRAIN, SYSTEMS, ELECTRICAL SYSTEM & OPERATOR’S STATION, MAINTENANCE, SCHEMATICS) ENC1-UP, DYB1-UP, HFW1-UP HJF1-UP, EYE1-UP, XXT1-UP, PWR1-UP, RHN1-UP, SWL1-UP

Contents for Service Manual UENR0275-04 VOL II

Note: This form lists the Service Manual modules available for Volume II of this product (Power Train, Systems, Electrical System & Operator’s Station, Maintenance and Schematics). See Volume I for the Engine information. These items listed can also be ordered separately. Section Binder Binder Label Safety Service Manual Contents Torque Specifications Power Train Index Tab Disassembly & Assembly Systems Index Tab Specifications, Systems Operation, Testing & Adjusting Troubleshooting Disassembly & Assembly

Title

924K, 930K, 938K Wheel Loader Power Train

924K, 930K, 938K Wheel Loader Machine Systems Machine Systems 924K, 930K, 938K Wheel Loader Machine Systems Electrical System & Operator’s Station Index Tab Troubleshooting, Systems Operation, 924K, 930K, 938K Wheel Loader Testing & Adjusting Machine Monitoring and Electrical System Maintenance Index Tab Operation and Maintenance Schematic Index Tab Schematic 924K, 930K Hydraulic System Schematic 938K Hydraulic System Schematic 924K, 930K, 938K Electrical System

Media No.

R

SENR2300 UENR4897 SENR7733 UENR0275 VOL II SENR3130 SENR2871 UENR0281 SENR2872 UENR0279

D

.30 .30

UENR0289 UENR0287 SENR2996 UENR0291

.30

SENR2874 SEBU8720 SENR2902 UENR0288 UENR2720 UENR0290

Note: The following additional information is available for this service manual. This information is not a standard part of the service manual, but can be ordered separately if needed. RENR2462 - Machine Security System, Systems Operation, Testing & Adjusting is available for insertion into this manual. This form is not a standard part of the manual.

05/25/16

I

938H SERIES II WHEEL LOADER & IT38H INTEGRATED TOOLCARRIER MCC1-UP, MJC1-UP, JNJ1-UP, JKM1-UP, LKM1-UP

RENR8982-02 Contents for Service Manual RENR8980

Note: This form lists the Service Manual modules available for this product. These items listed can also be ordered separately. Section

Title

Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Specifications C6.6 Engine Systems Operation, Testing & Adjusting C6.6 Engine Troubleshooting C6.6 Engine Disassembly & Assembly C6.6 Engine Disassembly & Assembly Supplement C6.6 Engine Power Train Index Tab Specifications Power Train Systems Operation, Testing & Adjusting Power Train Disassembly & Assembly Power Train Systems Index Tab Specifications Steering System Systems Operation, Testing & Adjusting Steering System Specifications Braking & Hydraulic Fan System Systems Operation, Testing & Adjusting Braking & Hydraulic Fan System Specifications Hydraulic System Systems Operation, Testing & Adjusting Hydraulic System Specifications, Systems Operation Machine Systems Troubleshooting Machine Systems Disassembly & Assembly Machine Systems Service Manual Comfort Series Seat Systems Operation, Troubleshooting, Product Link 121/321 Testing & Adjusting Electrical System & Operator's Station Index Tab Systems Operation, Testing & Adjusting Machine Security System Systems Operation, Testing & Adjusting Machine Monitoring System Service Manual Payload Control System Maintenance Index Tab Operation & Maintenance 938H Series II Wheel Loader & IT38H Series II Integrated Toolcarrier Special Instruction Product Link Special Instruction Product Link Installation Schematic Index Tab Schematic Hydraulic System Schematic Electrical System

Form No. SENR2301 RENR8981 SENR7733 RENR8982 SENR3130 SENR2870 KENR5290 KENR5291 KENR5392 KENR6081 RENR8983 SENR2871 RENR8984 RENR8985 RENR8986 SENR2872 RENR8989 RENR8990 RENR8992 RENR8993 RENR8995 RENR8996 RENR8998 RENR8999 RENR9765 RENR2165 RENR7911 SENR2996 RENR2462 RENR3065 RENR6293 SENR2874 SEBU8079

Rev.

Dlr. Net 6.90 .30 .60 .30 3.40 .30 9.90 9.90 6.50

IC

9.90 .30 6.50

8.30

5.43

03 01 01 01 01 03 04

6.50 .30 3.40 3.40 3.40 3.40 6.50 6.50 6.50

00 04

9.90 9.90

8.30 8.30 .29

00

.30 13.40 6.50 .30 16.22

5.43

00 02 08 02 06 08 07 01 01 02 02

03 06

REHS2348 REHS2365 SENR2902 RENR8997 RENR9764

Note: Form SENR5664, Air Conditioning & Heating Systems Service Manual with R-134a Refrigerant, is available for insertion into this manual. The form is not a standard part of this manual.

07/20/12

6.62 .29 .49 .29 2.86 .29 8.30 8.30 5.43

.29 5.43

.29 2.86 2.86 2.86 2.86 5.43 5.43 5.43

.29

15.57

CHARGEUSES SUR PNEUS 924K, 930K, 938K

UFNR0277

PWR1-ET SUIV., RHN1-ET SUIV., SWL1-ET SUIV.

Contenu du manuel d’atelier UFNR0275

Note: Ce formulaire reprend les modules du manuel d’atelier disponibles pour ce produit. Ces éléments listés peuvent également être commandés séparément. Section

Liant Étiquette de liant Sécurité Contenu du manuel d’atelier Spécifications de couple Onglet Moteur Caractéristiques Fonctionnement des systèmes, Essais et réglages Dépistage des pannes Démontage et montage Démontage et montage supplément moteur Onglet Groupe motopropulseur Démontage et montage Onglet Systèmes Caractéristiques, Fonctionnement des systèmes, Essais et réglages Démontage et montage Dépistage des pannes Dépistage des pannes, Fonctionnement des systèmes, Essais et réglages Onglet Entretien Manuel de fonctionnement et d’entretien Onglet Schémas Schéma Schéma Schéma

Titre

Moteur C6.6 Moteur C6.6 Moteur C6.6 Moteur C6.6 Supplément moteur C6.6 Groupe motopropulseur des chargeuses sur pneus 924K, 930K et 938K SENR2872 Circuits des machines 924K, 930K et 938K Circuits des chargeuses sur pneus 924K, 930K et 938K Circuits de la machine Circuit électrique et centrale de surveillance des chargeuses sur pneus 924K, 930K et 938K Chargeuses sur pneus 924K, 930K et 938K Circuit hydraulique 924K, 930K Circuit hydraulique 938K Circuit électrique 924K, 930K et 938K

N° de formulaire

.

SENR2301 UFNR0276 SFNR7733 UFNR0277 SFNR3130 SFNR2870 UFNR0637 UFNR0638

5/14/12

Système de sécurité machine

14.26 .30 .60 .30 3.40 .30

UFNR0636 UFNR0639 UFNR0278 SFNR2871 UFNR0281

UFNR0279 UFNR0287

15.50

UFNR0289 UFNR0291 SFNR2874 SFBU8720 SFNR2902 UENR0288 UENR2720 UENR0290

Note: L’information suivante est disponible pour insertion dans ce manuel. Elle ne constitue pas un élément standard du manuel, mais peut être commandée séparément si nécessaire. Fonctionnement des systèmes, Essais et réglages

Dlr. Net

RENR2462

.30 16.22

RADLADER 924K, 930K, 938K

UGNR0277

PWR1-UP, RHN1-UP, SWL1-UP

Inhaltsverzeichnis für Service Manual UGNR0275

ANMERKUNG: Dieses Inhaltsverzeichnis führt die Service Manual Module auf, die für dieses Produkt erhältlich sind. Diese Publikationen können auch separat bestellt werden. Abschnitt Hefter Hefter-Aufschrift Sicherheit Service Manual Inhaltsverzeichnis Anziehdrehmomente Motor Indexetikett Technische Daten Systembetrieb, Prüfungen und Einstellungen Fehlersuche Demontage und Montage Demontage und Montage, Motorzusatzinformation Kraftübertragung Indexetikett Demontage und Montage System Indexetikett Technische Daten, Systembetrieb, Prüfungen und Einstellungen Demontage und Montage Fehlersuche Fehlersuche, Systembetrieb, Prüfungen und Einstellungen Wartung Indexetikett Betriebs- und Wartungshandbuch Schaltplan Indexetikett Schaltplan Schaltplan Schaltplan

Titel

Form-Nr.

Motor C6.6 Motor C6.6

SENR2301 UGNR0276 SGNR7733 UGNR0277 SGNR3130 SGNR2870 UGNR0637 UGNR0638

Motor C6.6 Motor C6.6 Zusatzinformation für Motor C6.6

UGNR0636 UGNR0639 UGNR0278

Kraftübertragung, Radlader 924K, 930K, and 938K Maschinensysteme, 924K, 930K, and 938K Maschinensysteme, Radlader 924K, 930K und 938K Maschinensysteme Maschinenüberwachung und elektrisches System, Radlader 924K, 930K und 938K Radlader 924K, 930K und 938K Hydrauliksystem 924K, 930K Hydrauliksystem 938K Elektrisches System 924K, 930K und 938K

1/22/13

Machine Security System

Dlr. Net 14.26 .30 .60 .30 3.40 .30

SGNR2871 UGNR0281 SGNR2872 UGNR0279 UGNR0287

15.50

UGNR0289 UGNR0291 SGNR2874 SGBU8720 SGNR2902 UENR0288 UENR2720 UENR0290

ANMERKUNG: Folgende Publikation kann diesem Manual beigefügt werden. Sie ist nicht Standardbestandteil dieses Manuals, kann aber bei Bedarf separat bestellt werden. Systems Operation, Testing and Adjusting

Rev.

RENR2462

.30 16.22

950K AND 962K WHEEL LOADERS VOLUME I (Engine, Power Train) R4A1-Up, T6A1-Up, FLL1-Up, J5M1-Up, FER1-Up, X4T1-Up

Contents for Service Manual KENR5785-01 VOL I

Note: This form lists the contents for Volume I of the Service Manual for this product. See Volume II for the Systems, Electrical & Operator’s Station and Maintenance information. The items listed can be ordered separately. Section Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Specifications Systems Operations, Testing & Adjusting Troubleshooting Guide Engine Disassembly & Assembly Engine Disassembly & Assembly Supplement Power Train Index Tab Specifications Systems Operation Troubleshooting, Testing & Adjusting Disassembly & Assembly

05/25/16

Title

Media No.

C7.1 Tier 4 Engine C7.1 Tier 4 Engine C7.1 Tier 4 Engine C7.1 Tier 4 Engine 950K/962K Wheel Loaders

SENR2300 KENR5786 SENR7733 KENR5785 VOL I SENR3130 SENR2870 KENR9240 KENR9241 KENR9246 KENR8881 KENR5788

Power Train Power Train Power Train Power Train

SENR2871 KENR5789 KENR5790 KENR5791 KENR5792

950K AND 962K WHEEL LOADERS VOLUME II (Systems, Electrical & Operator’s Station, Maintenance) R4A1-Up, T6A1-Up, FLL1-Up, J5M1-Up, FER1-Up, X4T1-Up,

Contents for Service Manual KENR5785-01 VOL II

Note: This form lists the contents of Volume II of the Service Manual for this product. See Volume I for the Engine & Power Train information. The items listed can be ordered separately. Section

Title

Binder Binder Label Safety Service Manual Contents Torque Specifications Systems Index Tab Specifications Steering System Systems Operation Steering System Testing & Adjusting Steering System Specifications Braking System Systems Operation Braking System Testing & Adjusting Braking System Specifications Hydraulic System Systems Operation Hydraulic System Troubleshooting, Testing & Adjusting Hydraulic System Specifications Machine Systems Disassembly & Assembly Machine Systems Service Manual Comfort Series Seat Electrical System & Operator’s Station Index Tab Service Manual Monitoring System Display Service Manual Vital Information Management System (VIMS) Maintenance Index Tab Operation & Maintenance Schematic Index Tab Schematic Hydraulic System Schematic Electrical System

Media No. SENR2300 KENR5793 SENR7733 KENR5785 VOL II SENR3130 SENR2872 KENR5795 KENR5796 KENR5797 KENR5798 KENR5799 KENR5800 KENR5801 KENR5802 KENR5803 KENR5804 KENR5805 RENR2165 SENR2996 UENR0359 UENR0769 SENR2874 SEBU8552 SENR2902 KENR5783 KENR5784

Note: The following additional information is available for this service manual. This information is not a standard part of the service manual, but can be ordered separately if needed. System Operation, Testing & Adjusting Operation & Maintenance Specifications, System Operation, Troubleshooting, Adjusting, Disassembly & Assembly

05/25/16

Work Area Visual System Work Area Visual System All Products Air Conditioning and Heating R134a

RENR9833 SEBU8157 SENR5664

Caterpillar: Confidential Green

950 WHEEL LOADER 43J1-UP, 73J1-UP, 81J1-UP, 31K1-UP

RENR6126-00 Contents for Service Manual REG00548

Section Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Systems Operation, Testing & Adjusting Specifications Power Train Index Tab Systems Operation Testing & Adjusting Testing & Adjusting Specifications Systems Index Tab Systems Operation, Testing & Adjusting Specifications Systems Operation, Testing & Adjusting Specifications Supplement Systems Operation, Testing & Adjusting Specifications Systems Operation, Testing & Adjusting Specifications Tee Test Tee Test Tee Test Disassembly & Assembly Index Tab Service Manual Air Compressors Service Manual Disassembly & Assembly Disassembly & Assembly Disassembly & Assembly Disassembly & Assembly Maintenance Index Tab Operation & Maintenance

Title

3304 Engine 3304 Engine Power Train Power Shift Transmission Power Train Steering System (81J8971-Up) Steering System (81J8971-Up) Steering System Steering System Supplemental Steering System Air System & Brakes Air System & Brakes Hydraulic System Hydraulic System Tee Test Tooling 950-966 Flow Meter Tee Test Flow Meter Tee Test Procedure-II General Instructions Single Cylinder Air Compressor Bendix-Westinghouse Compressors 950 Engine 950 Power Train 950 Machine Systems 950 Operator's Station

Form No. SENR2300 REG01040 SENR7733 RENR6126 SENR3130 SENR2870 SENR7591 SENR7590 SENR2871 REG00564 REG01248 SENR7359 SENR2872 SENR7400 SENR7399 REG00591 SENR7294 REG00939 REG00595 REG01474 REG00565 REG01266 REG00910 REG01000 REG00880 SENR2875 REG00684 REG01343 REG00914 REG00946 REG00948 REG00960 SENR2055 SENR2874 SEBU5420

Caterpillar: Confidential Green

950F & 950F SERIES II WHEEL LOADER 7ZF1-UP, 6YG1-UP, 4DJ1-UP, 5SK1-UP, 8TK1-UP, 2LM1-UP

SENR4922-16 Contents for Service Manual SENR4920

Section Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Specifications Systems Operation, Testing & Adjusting Supplement Power Train Index Tab Specifications Systems Operation, Testing & Adjusting Testing & Adjusting Systems Operation, Testing & Adjusting Service Manual Systems Index Tab Specifications Systems Operation, Testing & Adjusting Specifications Systems Operation, Testing & Adjusting Service Manual Service Manual Specifications Systems Operation, Testing & Adjusting Service Manual

Title

3114/3116/3126 Engine 3114/3116/3126 Engine 3114/3116 Engine 950F Power Train (6YG1-Up, 7ZF1-Up, 4DJ1-1999) 950F Power Train (6YG1-Up, 7ZF1-Up, 4DJ1-1999) 950F Power Shift Transmission (6YG1-Up, 7ZF1-Up, 4DJ1-1999) 950F Series II Electronic Transmission Control 950F Series II Power Train (4DJ2000-Up, 5SK1-Up, 8TK1-Up) Steering System Steering System Air Systems & Brakes Air Systems & Brakes Air Dryer for Air Systems Air Compressor Hydraulic System Hydraulic System Contour Series Seat Installation & Repair (continued on next page)

Form No.

Rev.

SENR2301 SENR4921 SENR7733 SENR4922 SENR3130 SENR2870 SENR3582 SENR3583 SENR4615 SENR2871 SENR4923

00 02 08 13 06

00

Dlr. Net 20.00 .30 .60 .30 3.40 .30 9.90 9.90 6.50 .30 3.40

SENR4924

00

6.50

5.43

SENR4925

00

3.40

2.86

SENR5922

02

6.50

5.43

SENR5916

01

15.50

8.30 .29

02 02 02 02 01 03 03 04 03 04

.30 3.40 6.50 6.50 6.50 3.40 9.90 6.50 9.90 9.90 9.90

SENR2872 SENR4927 SENR4928 SENR4929 SENR4930 SENR2065 REG00914 SENR4931 SENR4932 SENR6615

08 07 01

IC 13.69 .29 .49 .29 2.86 .29 8.30 8.30 5.43 .29 2.86

2.86 5.43 2.86 5.43 2.86 8.30 2.86 5.43 8.30 8.30

Caterpillar: Confidential Green

950F & 950F SERIES II WHEEL LOADER (CONT.) 7ZF1-UP, 6YG1-UP, 4DJ1-UP, 5SK1-UP, 8TK1-UP, 2LM1-UP

SENR4922-16 Contents for Service Manual SENR4920

Section

Title

Electrical System & Operator’s Station Index Tab Service Manual Computerized Monitoring SystemLCD Service Manual Computerized Monitoring SystemVFD Service Manual Caterpillar Monitoring System (4DJ2865-Up, 5SK1348-Up, 8TK3065-Up, 2LM355-Up) Service Manual Payload Measurement System Service Manual Payload Control System Systems Operation, Testing & Adjusting Starting & Charging Systems Maintenance Index Tab Operation & Maintenance 950F Wheel Loader (6YG1-Up, 7ZF1-Up, 4DJ1-1999) Operation & Maintenance 950F Series II Wheel Loader (4DJ2000-Up, 5SK1-Up, 8TK1-Up, 2LM1-Up) Schematic Index Tab Schematic Hydraulic System Schematic 950F Electrical System (7ZF1-Up, 6YG1-Up, 4DJ1-1999) Schematic 950F Series II Electrical System (4DJ2000-2487, 5SK1-742, 8TK1-815) Schematic 950F Series II Electrical System (4DJ2488-2864, 5SK743-1347, 8TK816-3064, 2LM1-354) Schematic 950F Series II Electrical System 94DJ2865-Up, 5SK1348-Up, 8TK3065-Up, 2LM355-Up) Schematic 950F Series II Electrical System (8TK2704-Up, Open Platform Machines Only)

Form No.

Rev.

SENR2996 SENR4942

02

Dlr. Net .30 6.50

SENR5247

03

9.90

SENR1394

03

15.50

12.90

SENR6756 SENR6614 SENR2947 SENR2874 SEBU6350

00 03 01

5.43 5.43 2.86

01

6.50 6.50 3.40 .30 16.22

SEBU6492

02

16.22

15.57

SENR2902 SENR4933 SENR4935 SENR5919 SENR6676 SENR6677 SENR6695

Note: Form SENR3334, Air Conditioning & Heating Systems Service Manual with R-12 Refrigerant, is available for insertion into this manual. The form is not a standard part of this manual. Note: Form SENR5664, Air Conditioning & Heating Systems Service Manual with R-134a Refrigerant, is available for insertion into this manual. The form is not a standard part of this manual.

IC .30 5.43 8.30

.29 15.57

Caterpillar: Confidential Green

950F & 950F SERIES II WHEEL LOADER (DISASSEMBLY & ASSEMBLY) 7ZF1-UP, 6YG1-UP, 4DJ1-UP, 5SK1-UP, 8TK1-UP, 2LM1-UP

SENR5854-04 Contents for

Section

Form No.

Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Disassembly & Assembly Disassembly & Assembly Supplement Disassembly & Assembly Supplement Power Train Index Tab Disassembly & Assembly Disassembly & Assembly Disassembly & Assembly Supplement Systems Index Tab Disassembly & Assembly Disassembly & Assembly

Title

3114, 3116 & 3126 Engine 950F Engine (6YG1-Up, 7ZF1-Up, 4DJ1-1999) 950F Series II Engine (4DJ2000-Up, 5SK1-Up, 8TK1-Up) 950F Power Train (6YG1-Up, 7ZF1-Up, 4DJ1-1999) 950F Series II Power Train (4DJ2000-Up, 5SK1-Up, 8TK1-Up) Limited Slip Differential 950F Machine Systems (6YG1-Up, 7ZF1-Up, 4DJ1-1999) 950F Series II Machine Systems (4DJ2000-Up, 5SK1-Up, 8TK1-Up)

Service Manual SENR5855 Rev.

SENR2910 SENR5853 SENR7733 SENR5854 SENR3130 SENR2870 SENR3611 SENR5125

00 00 08 02 06 07 00

Dlr. Net 6.90 .30 .60 .30 3.40 .30 15.50 6.50

SENR5926

00

6.50

SENR2871 SENR4926

01

.30 15.50

SENR5918

01

15.50

SENR5785 SENR2872 SENR4934

00 00

9.90 .30 15.50

SENR5925

00

15.50

Note: Form SENR3334, Air Conditioning & Heating Systems Service Manual with R-12 Refrigerant, is available for insertion into this manual. The form is not a standard part of this manual. Note: Form SENR5664, Air Conditioning & Heating Systems Service Manual with R-134a Refrigerant, is available for insertion into this manual. The form is not a standard part of this manual.

950G SERIES II & 962G SERIES II WHEEL LOADER IT62G SERIES II INTEGRATED TOOLCARRIER VOLUME I AYA1-UP, BAA1-UP, AYB1-UP, BAB1-UP, BAC1-UP, AYD1-UP, BAD1-UP, AYE1-UP, AYG1-UP, AYL1-UP, AXR1-UP, AXS1-UP, AYS1-UP, AXX1-UP, AXY1-UP Note:

RENR4305-03 Contents for Service Manual RENR4302

This form lists the contents of the complete Service Manual. The items listed can be ordered separately.

Section Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Specifications Systems Operation, Testing & Adjusting Troubleshooting Disassembly & Assembly Disassembly & Assembly Supplement Power Train Index Tab Specifications Systems Operation Testing & Adjusting Disassembly & Assembly

02/05/10

Title

3126B Engine 3126B Engine 3126B Engine 3126B Engine 950G II & 962G II Wheel Loader Power Train Power Train Power Train Power Train

Form No. SENR2910 RENR4303 SENR7733 RENR4305 SENR3130 SENR2870 SENR9579 SENR9580 SENR9617 SENR9581 RENR4307 SENR2871 RENR4308 RENR4309 RENR4310 RENR4311

Rev. 00 03 08 04 06 08 07 01 07 03 04 05 06 03

Dlr. Net 6.90 .30 .60 .30 3.40 .30 9.90 9.90 6.50 15.50 9.90 .30 6.50 9.90 26.00 15.50

IC 6.62 .29 .49 .29 2.86 .29 8.30 8.30 5.43 8.30 8.30 .29

5.43 8.30 21.70 12.90

950G SERIES II & 962G SERIES II WHEEL LOADER IT62G SERIES II INTEGRATED TOOLCARRIER VOLUME II AYA1-UP, BAA1-UP, AYB1-UP, BAB1-UP, BAC1-UP, AYD1-UP, BAD1-UP, AYE1-UP, AYG1-UP, AYL1-UP, AXR1-UP, AXS1-UP, AYS1-UP, AXX1-UP, AXY1-UP

RENR4306-06 Contents for Service Manual RENR4302

Note: This form lists the Service Manual modules available for this product. These items listed can also be ordered separately. Section

Title

Binder Binder Label Safety Service Manual Contents Torque Specifications Systems Index Tab Specifications Systems Operation Testing & Adjusting Specifications Systems Operation Testing & Adjusting Specifications Systems Operation Testing & Adjusting Testing & Adjusting

Steering System Steering System Steering System Brake System Brake System Brake System Hydraulic System Hydraulic System Hydraulic System/Pilot System Hydraulic System/Electrohydraulic System Service Manual Contour Series Seat Installation & Repair Specifications Machine Systems Disassembly & Assembly Machine Systems Electrical System & Operator’s Station Index Tab Service Manual Payload Control System Service Manual Caterpillar Monitoring System Service Manual Machine Security System Maintenance Index Tab Operation & Maintenance 950G II & 962G II Wheel Loaders Special Instruction Product Link 201 Schematic Index Tab Schematic Hydraulic System (950G II & 962G II) Schematic Hydraulic System (IT62G II) Schematic Electrical System/Pilot System Schematic Electrical System/Electrohydraulic System (continued on next page)

06/15/11

Form No.

Rev.

SENR2300 RENR4304 SENR7733 RENR4306 SENR3130 SENR2872 RENR4312 RENR4313 RENR4314 RENR4315 RENR4316 RENR4317 RENR4318 RENR4319 RENR4320 RENR4321

00 02 08 06 06 04 05 04 03 03 03 04 06 06 03

Dlr. Net 14.26 .30 .60 .30 3.40 .30 3.40 9.90 6.50 3.40 3.40 6.50 6.50 9.90 6.50 15.50

SENR6615

04

9.90

04

39.70 .30 6.50

33.17

15.50 .30

12.90

16.22

15.57

RENR6042 RENR4323 SENR2996 SENR6614 SENR1394 RENR2462 SENR2874 SEBU7459 REHS1642 SENR2902 RENR4322 RENR6199 RENR4324 RENR4362

03 03

06

IC

13.69 .29 .49 .29 2.86 .29

2.86 8.30 5.43 2.86 2.86 5.43 5.43 8.30 5.43 12.90 8.30

.29 5.43

.29

950G SERIES II & 962G SERIES II WHEEL LOADER IT62G SERIES II INTEGRATED TOOLCARRIER (CONT.) VOLUME II AYA1-UP, BAA1-UP, AYB1-UP, BAB1-UP, BAC1-UP, AYD1-UP, BAD1-UP, AYE1-UP, AYG1-UP, AYL1-UP, AXR1-UP, AXS1-UP, AYS1-UP, AXX1-UP, AXY1-UP

RENR4306-06 Contents for Service Manual RENR4302

Note: The following additional information is available for this service manual. This information is not a standard part of the service manual, but can be ordered separately if needed. Systems Operation, Testing & Adjusting Operation & Maintenance Specifications, Systems Operation, Troubleshooting, Testing & Adjusting, Disassembly & Assembly

06/15/11

Work Area Visual System Work Area Vision System All Products Air Conditioning and Heating R-134a

RENR9833 SEBU8157 SENR5664

950H AND 962H WHEEL LOADERS VOLUME I (Engine, Power Train) MXL1-Up, JLX1-Up, PCW1-Up, SSA1-Up

Contents for Service Manual UENR0790-02 VOL I

Note: This form lists the contents for Volume I of the Service Manual for this product. See Volume II for the Systems, Electrical & Operator’s Station and Maintenance information. The items listed can be ordered separately. Section Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Specifications Systems Operations, Testing & Adjusting Troubleshooting Guide Engine Disassembly & Assembly Engine Disassembly & Assembly Supplement Power Train Index Tab Specifications Systems Operation Troubleshooting, Testing & Adjusting Disassembly & Assembly

01/29/15

Title

Media No.

C7 Engine C7 Engine C7 Engine C7 Engine 950H & 962H Wheel Loaders

SENR2300 UENR0791 SENR7733 UENR0790 VOL I SENR3130 SENR2870 SENR9938 SENR9939 RENR5089 RENR9218 UENR0788

Power Train Power Train Power Train Power Train

SENR2871 UENR0793 UENR0794 UENR0795 UENR0789

950H AND 962H WHEEL LOADERS VOLUME II (Systems, Electrical & Operator’s Station, Maintenance) MXL1-Up, JLX1-Up, PCW1-Up, SSA1-Up

Contents for Service Manual UENR0790-02 VOL II

Note: This form lists the contents of Volume II of the Service Manual for this product. See Volume I for the Engine & Power Train information. The items listed can be ordered separately. Section

Title

Binder Binder Label Safety Service Manual Contents Torque Specifications Systems Index Tab Specifications Steering System Systems Operation Steering System Testing & Adjusting Steering System Specifications Braking System Systems Operation Braking System Testing & Adjusting Braking System Specifications Hydraulic System Systems Operation Hydraulic System Troubleshooting, Testing & Adjusting Hydraulic System Specifications Machine Systems Disassembly & Assembly Machine Systems Electrical System & Operator’s Station Index Tab Service Manual Monitoring System Display Service Manual Payload Control System Service Manual Comfort Series Seat Service Manual Machine Security System Maintenance Index Tab Operation & Maintenance 950H & 962H Wheel Loaders Schematic Index Tab Schematic Hydraulic System Schematic Electrical System

Media No. SENR2300 UENR0796 SENR7733 UENR0790 VOL II SENR3130 SENR2872 UENR0798 UENR0799 UENR1611 UENR1612 UENR1613 UENR1614 UENR1615 UENR1616 UENR1617 UENR1618 UENR1619 SENR2996 UENR3206 RENR6293 RENR2165 RENR2462 SENR2874 SEBU8774 SENR2902 UENR2502 UENR2503

Note: The following additional information is available for this service manual. This information is not a standard part of the service manual, but can be ordered separately if needed. System Operation, Testing & Adjusting Operation & Maintenance Specifications, Systems Operation, Troubleshooting, Testing & Adjusting, Disassembly & Assembly

01/29/15

Work Area Visual System Work Area Visual System All Products Air Conditioning and Heating R-134a

RENR9833 SEBU8157 SENR5664

950H & 962H WHEEL LOADER IT62H INTEGRATED TOOLCARRIER VOLUME I (ENGINE, POWER TRAIN) N1A1-UP, N4A1-UP, M1G1-UP, M3G1-UP, M5G1-UP, J5J1-UP, J6J1-UP, K5K1-UP, K6K1-UP, JAD1-UP, MAL1-UP

RENR8862-02 Contents for Service Manual RENR8860

Note: This form lists the contents for Volume I of the Service Manual for this product. See Volume II for the Systems, Electrical & Operator’s Station and Maintenance information. The items listed can be ordered separately. When items are updated or supplements added they will be announced in PREVIEW and should be ordered, as they become available. Section Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Specifications Systems Operation, Testing & Adjusting Troubleshooting Disassembly & Assembly Disassembly & Assembly Supplement Power Train Index Tab Specifications Systems Operation Testing & Adjusting, Troubleshooting Disassembly & Assembly

08/18/09

Title

C7 Engine C7 Engine C7 Engine C7 Engine 950H & 962H Wheel Loaders Power Train Power Train Power Train Power Train

Form No. SENR2300 RENR8861 SENR7733 RENR8862 SENR3130 SENR2870 SENR9938 SENR9939 RENR9319 RENR9218 RENR8863 SENR2871 RENR8864 RENR8865 RENR8866 RENR8867

Rev. 00 03 08 04 06 08 07 01 07 03 04 05 06 03

Dlr. Net 6.90 .30 .60 .30 3.40 .30 9.90 9.90 6.50 15.50 9.90 .30 6.50 9.90 26.00 15.50

IC 6.62 .29 .49 .29 2.86 .29 8.30 8.30 5.43 8.30 8.30 .29

5.43 8.30 21.70 12.90

950H & 962H WHEEL LOADERS IT62H INTEGRATED TOOLCARRIER VOLUME II (SYSTEMS, ELECTRICAL & OPERATOR’S STATION, MAINTENANCE) N1A1-Up, N4A1-Up, M1G1-Up, M3G1-Up, M5G1-Up, J5J1-Up, J6J1Up, K5K1-Up, K6K1-Up, JAD1-Up, MAL1-Up

RENR8869-07 Contents for Service Manual RENR8860

Note: This form lists the contents of Volume II of the Service Manual for this product. See Volume I for the Engine & Power Train information. The items listed can be ordered separately. Section

Title

Binder Binder Label Safety Service Manual Contents Torque Specifications Systems Index Tab Specifications Steering System Systems Operation Steering System Testing & Adjusting Steering System Specifications Braking System Systems Operation Braking System Testing & Adjusting Braking System Specifications Hydraulic System Systems Operation Hydraulic System Troubleshooting, Testing & Adjusting Hydraulic System Specifications Machine Systems Disassembly & Assembly Machine Systems Electrical System & Operator’s Station Index Tab Service Manual Caterpillar Monitoring System Service Manual Payload Control System Service Manual Payload Control System (3.0) Service Manual Contour Series Seat Installation & Repair Service Manual Machine Security System Maintenance Index Tab Operation & Maintenance 950H & 962H Wheel Loader & IT62H Integrated Toolcarrier Special Instruction Product Link 201 Schematic Index Tab Schematic Hydraulic System (N1A1-4396, JAD1409, M1G1-2110, K5K1-2760, N4A12115, M3G1-678, K6K1-516, MAL1122, M5G1-467). All Other Serial Numbers 1-Up. (Continued)

04/02/13

Form No. SENR2300 RENR8868 SENR7733 RENR8869 SENR3130 SENR2872 RENR8870 RENR8871 RENR8872 RENR8873 RENR8874 RENR8875 RENR8876 RENR8877 RENR8878 RENR8880 RENR8881 SENR2996 SENR1394 SENR6614 RENR6293 RENR2165 RENR2462 SENR2874 SEBU7889 REHS1642 SENR2902 RENR8879

950H & 962H WHEEL LOADERS IT62H INTEGRATED TOOLCARRIER (CONT.) VOLUME II (SYSTEMS, ELECTRICAL & OPERATOR’S STATION, MAINTENANCE) N1A1-Up, N4A1-Up, M1G1-Up, M3G1-Up, M5G1-Up, J5J1-Up, J6J1Up, K5K1-Up, K6K1-Up, JAD1-Up, MAL1-Up

RENR8869-07 Contents for

Section

Title

Form No.

Schematic

Hydraulic System (N1A4397-Up, JAD410-Up, M1G2111-Up, K5K2761Up, N4A2116-Up, M3G679-Up, K6K517-Up, MAL123-Up, M5G468Up). Electrical System (N1A1-3212, JAD1187, M1G1-1782, K5K1-434, N4A11256, M3G1-541, K6K1-434, M5G1475). All Other Serial Numbers 1-Up. Electrical System (N1A3213-Up, JAD188-Up, M1G1783-Up, K5K435Up, N4A1257-Up, M3G542-Up, K6K435Up, M5G476-478). All Other Serial Numbers 1-Up.

UENR3883

Schematic

Schematic

Service Manual RENR8860

RENR8882

UENR2528

Note: The following additional information is available for this service manual. This information is not a standard part of the service manual, but can be ordered separately if needed. System Operation, Testing & Adjusting Operation & Maintenance Specifications, Systems Operation, Troubleshooting, Testing & Adjusting, Disassembly & Assembly

04/02/13

Work Area Visual System Work Area Visual System All Products Air Conditioning and Heating R-134a

RENR9833 SEBU8157 SENR5664

Caterpillar: Confidential Green

960F WHEEL LOADER 9ZJ1-UP, 4CL1-UP, 6XL1-UP, 1YM1-UP

SENR6662-08 Contents for Combined Manual SENR6660

Section

Title

Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Specifications 3114/3116/3126 Engine Systems Operation, Testing & Adjusting 3114/3116/3126 Engine Supplement 3114/3116/3126 Engine Disassembly & Assembly 3114/3116 Engine Disassembly & Assembly 960F Supplement 3116 Engine Power Train Index Tab Specifications Power Train Systems Operation, Testing & Adjusting Power Train Testing & Adjusting Power Shift Transmission Systems Operation, Testing & Adjusting Electronic Transmission Control Disassembly & Assembly Power Train Systems Index Tab Specifications Steering System Systems Operation, Testing & Adjusting Steering System Specifications Brake System Systems Operation, Testing & Adjusting Brake System Specifications Hydraulic System Systems Operation, Testing & Adjusting Hydraulic System Schematic Hydraulic System Service Manual Contour Series Seat Disassembly & Assembly Machine Systems Electrical System & Operator’s Station Index Tab Schematic Electrical System (9ZL1-306, 4CL1-328, 6XL1-272, 1YM1-180) Schematic Electrical System (9ZL307-Up, 4CL329-Up, 6XL273-Up, 1YM181-Up) Service Manual Computerized Monitoring SystemVFD Service Manual Caterpillar Monitoring System (9ZJ307-Up, 4CL329-Up, 6XL273-Up, 1YM181-Up) Service Manual Payload Measurement System Service Manual Payload Control System Systems Operation, Testing & Adjusting Starting & Charging Systems Maintenance Index Tab Operation & Maintenance Feedback Index Tab Feedback Card

Form No.

Rev.

01

Dlr. Net 14.26 .30 .51 .30 2.98 .30 8.65 8.65 5.66 8.65 5.66 .30 5.66 5.66 2.98 5.66 13.44 .30 2.98 5.66 2.98 5.66 2.98 5.66 5.66 8.65 13.44 .30 20.18

SENR6677

01

13.44

SENR5247

03

8.65

SENR1394

02

13.44

12.90

5.66 5.66 2.98 .30 16.22 0.00 0.00

5.43 5.43 2.86

SENR2300 SENR6661 SENR7733 SENR6662 SENR3130 SENR2870 SENR3582 SENR3583 SENR4615 SENR3611 SENR6663 SENR2871 SENR6664 SENR6665 SENR6666 SENR5922 SENR6667 SENR2872 SENR6668 SENR6669 SENR6670 SENR6671 SENR6672 SENR6673 SENR6674 SENR6615 SENR6675 SENR2996 SENR6676

SENR6756 SENR6614 SENR2947 SENR2874 SEBU6493 SENR6738 SENR6786

01 08 08 06 08 05 01 05

02 01

01

02

03 01 01 01

IC 13.69 .29 .49 .29 2.86 .29 8.30 8.30 5.43 8.30 5.43 .29 5.43 5.43 2.86 5.43 12.90 .29 2.86 5.43 2.86 5.43 2.86 5.43 5.43 8.30 12.90 .29 19.37 12.90

8.30

.29 15.57 0.00 0.00

Caterpillar: Confidential Green

966C WHEEL LOADER 18B1-UP, 78G1-UP, 42J1-UP, 76J1-UP, 30K1-UP, 25U1-UP

SENR5723 Contents for Service Manual REG00484

Section Binder Binder Label Safety Service Manual Contents Engine Index Tab Systems Operation, Testing & Adjusting Specifications Power Train Index Tab Systems Operation, Testing & Adjusting Testing & Adjusting Specifications Systems Operation, Testing & Adjusting and Specifications Systems Index Tab Systems Operation, Testing & Adjusting Specifications Systems Operation, Testing & Adjusting Specifications Supplement Tee Test Tee Test - Procedure I Systems Operation, Testing & Adjusting Specifications Systems Operation, Testing & Adjusting Specifications Tee Test Tee Test Tee Test - Procedure II Disassembly & Assembly Index Tab Disassembly & Assembly Air Compressors Disassembly & Assembly Disassembly & Assembly Disassembly & Assembly Disassembly & Assembly Disassembly & Assembly Maintenance Index Tab Maintenance Manual Operation & Maintenance Manual (1B1-Up)

Title

Form No.

3306 Engine 3306 Engine

SENR2300 REG01039 SENR7733 SENR5723 SENR2870 SENR7593 SENR7592 SENR2871 REG01112 REG01248 REG01437 SENR4056

Power Train Power Shift Transmission Power Train Power Train (18B1-Up)

Steering System (76J10063-Up) Steering System (76J10063-Up) Steering System Steering System Steering System Steering Steering Air System & Brakes Air System & Brakes Hydraulic System Hydraulic System Tools Flow Meter Flow Meter General Instructions Bendix-Westinghouse Engine Power Train Transmission Supplement (18B) Machine Systems Operator's Station

SENR2872 SENR7400 SENR7399 REG01113 REG01432 REG00939 REG01201 REG01193 REG01114 REG01415 REG01115 REG01514 REG00910 REG01000 REG00880 SENR2875 REG00684 REG00914 REG01116 REG01117 SENR5229 REG01118 SENR2055 SENR2874 SEBU5438 SEBU6290

Rev.

01 08

01 01 01 01

01 01 02 01 02 04 01

03 03 02 02 02

01

Dlr. Net 14.26 .30 .51 .30 .30 13.44 8.65 .30 2.98 2.98 2.98 8.65 .30 2.98 2.98 2.98 2.98 2.98 2.98 2.98 2.98 2.98 5.66 2.98 2.98 2.98 2.98 .30 2.98 8.65 13.44 13.44 8.65 13.44 8.65 .30 16.22 16.22

IC 13.69 .29 .49 .29 .29 12.90 8.30 .29 2.86 2.86 2.86 8.30 .29 2.86 2.86 2.86 2.86 2.86 2.86 2.86 2.86 2.86 5.43 2.86 2.86 2.86 2.86 .29 2.86 8.30 12.90 12.90 8.30 12.90 8.30 .29 15.57 15.57 0.00

Caterpillar: Confidential Green

966D & 966E WHEEL LOADERS 35S1-UP, 94X1-UP, 99Y1-UP

SENR2146-11 Contents for Service Manual SENR2144

Section Binder Binder Label Safety Service Manual Contents Engine Index Tab Specifications Systems Operation, Testing & Adjusting Disassembly & Assembly Power Train Index Tab Specifications Systems Operation, Testing & Adjusting Testing & Adjusting Disassembly & Assembly Systems Index Tab Specifications Systems Operation, Testing & Adjusting Service Manual Specifications Systems Operation, Testing & Adjusting Service Manual Supplement Supplement Specifications Systems Operation, Testing & Adjusting Disassembly & Assembly Operator's Station Index Tab Operator's Station & Electrical System Disassembly & Assembly Maintenance Index Tab Maintenance Operation & Maintenance Schematic Index Tab Schematic Schematic Schematic

Title

3306 Engine 3306 Engine 3306 Engine 966D & 966E Power Train 966D Power Train 966D Power Shift Transmission 966D Power Train 966D & 966E Steering System 966D & 966E Steering System Air Dryer for Air Systems 966D & 966E Air System & Brakes 966D & 966E Air System & Brakes Midland Air Compressor 966D Brake System (35S1199-Up) Pilot Control Valves 966D & 966E Hydraulic System 966D & 966E Hydraulic System 966D Machine Systems 966D Wheel Loader 966D Wheel Loader 966D Wheel Loader 966E Wheel Loader 966D Hydraulic System 966E Hydraulic System 966E Electrical System

Form No. SENR2300 SENR2145 SENR7733 SENR2146 SENR2870 SENR2147 SENR2148 SENR2149 SENR2871 SENR2150 SENR2151 SENR2152 SENR2153 SENR2872 SENR2154 SENR2155 SENR2065 SENR2156 SENR2157 SENR7594 SENR2999 SENR4262 SENR2158 SENR2159 SENR2160 SENR2873 SENR2162 SENR2163 SENR2874 SEBU5764 SEBU6245 SENR2902 SENR2161 SENR4726 SENR4937

Caterpillar: Confidential Green

966F & 966F SERIES II WHEEL LOADER 4YG1-UP, 8BG1-UP, 3XJ1-UP, 9YJ1-UP, 1SL1-UP

SENR4767-18 Contents for Service Manual SENR4765

Section Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Specifications Systems Operation, Testing & Adjusting Specifications Systems Operation, Testing & Adjusting Supplement Power Train Index Tab Specifications Systems Operation, Testing & Adjusting Testing & Adjusting Systems Operation, Testing & Adjusting Service Manual Systems Index Tab Specifications Systems Operation, Testing & Adjusting Specifications Systems Operation, Testing & Adjusting Service Manual Service Manual Specifications Systems Operation, Testing & Adjusting Service Manual

Title

3306 Engine (8Z1-82839, 10Z129499, 13Z1-32474) 3306 Engine (8Z1-82839, 10Z129499, 13Z1-32474) 3306B Engine (8Z82840-Up, 10Z9500-Up, 13Z32475-Up, 6NC1-Up) 3306B Engine (8Z82840-Up, 10Z9500-Up, 13Z32475-Up, 6NC1-Up) 3306 Engine (966F Series II Environmental Conversion Arrangement 966F Power Train 966F Power Train 966F Power Shift Transmission 966F Series II Electronic Transmission Control 966F Series II Power Train Steering System Steering System Air System & Brakes Air System & Brakes Air Dryer for Air Systems Air Compressor Hydraulic System Hydraulic System Contour Series Seat Installation & Repair (continued on next page)

Form No.

Rev.

SENR2301 SENR4766 SENR7733 SENR4767 SENR3130 SENR2870 SENR2147

00 02 08 13 06 02

Dlr. Net 14.26 .30 .60 .30 3.40 .30 6.50

SENR2148

02

9.90

8.30

SENR5593

02

6.50

5.43

SENR5594

03

9.90

8.30

SENR1006

00

3.40

2.86

SENR2871 SENR4768 SENR4769 SENR4770 SENR5922

.30 6.50 6.50 3.40 6.50

.29

00 00 00 02

9.90 .30 3.40 6.50 3.40 6.50 3.40 6.50 6.50 9.90 9.90

8.30

SENR5986 SENR2872 SENR4772 SENR4773 SENR4774 SENR4775 SENR2065 SENR7594 SENR4776 SENR4777 SENR6615

00 03 02 02 03 01 03 03 03 04

IC 13.69 .29 .49 .29 2.86 .29 5.43

5.43 5.43 2.86 5.43

.29 2.86 5.43 2.86 5.43 2.86 5.43 2.86 5.43 8.30

Caterpillar: Confidential Green

966F & 966F SERIES II WHEEL LOADER (CONT.) 4YG1-UP, 8BG1-UP, 3XJ1-UP, 9YJ1-UP, 1SL1-UP

SENR4767-18 Contents for Service Manual SENR4765

Section

Title

Electrical System & Operator’s Station Index Tab Service Manual Computerized Monitoring SystemLCD Service Manual Computerized Monitoring SystemVFD Service Manual Caterpillar Monitoring System (9YJ2124-Up, 1SL1344-Up) Service Manual Payload Measurement System Service Manual Payload Control System Systems Operation, Testing & Adjusting Starting & Charging Systems Maintenance Index Tab Operation & Maintenance 966F Wheel Loader Operation & Maintenance 966F Series II Wheel Loader Schematic Index Tab Schematic Hydraulic System Schematic 966F Electrical System (4YG1-Up, 8BG1-1999, 3XJ1-Up) Schematic 966F Series II Electrical System (8BG2000-2339, 9YJ1-1077, 1SL1-506 Schematic 966F Series II Electrical System (8BG2340-Up, 9YJ1078-2123, 1SL507-1343) Schematic 966F Series II Electrical System (9YJ2124-Up, 1SL1344-Up)

Form No.

Rev.

SENR2996 SENR4942

02

Dlr. Net .30 6.50

SENR5247

03

9.90

SENR1394

03

15.50

12.90

SENR6756 SENR6614 SENR2947 SENR2874 SEBU6366 SEBU6627 SENR2902 SENR4778 SENR4759

00 03 01

6.50 6.50 3.40 .30 16.22 16.22

5.43 5.43 2.86

03 02

SENR5924 SENR6637 SENR6678

Note: Form SENR3334, Air Conditioning & Heating Systems Service Manual with R-12 Refrigerant, is available for insertion into this manual. The form is not a standard part of this manual. Note: Form SENR5664, Air Conditioning & Heating Systems Service Manual with R-134a Refrigerant, is available for insertion into this manual. The form is not a standard part of this manual.

IC .29 5.43 8.30

.29 15.57 15.57

Caterpillar: Confidential Green

966F & 966F SERIES II WHEEL LOADER (DISASSEMBLY & ASSEMBLY) 4YG1-UP, 8BG1-UP, 3XJ1-UP, 9YJ1-UP, 1SL1-UP

SENR5849-05 Contents for

Section

Title

Form No.

3306 Engine 3306B Engine 3306 Engine 3306 Engine

SENR2910 SENR5848 SENR7733 SENR5849 SENR3130 SENR2870 SENR2149 SENR5598 SENR4959 SENR5927

Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Disassembly & Assembly Disassembly & Assembly Disassembly & Assembly 966F Supplement Disassembly & Assembly 966F Series II Supplement Power Train Index Tab Disassembly & Assembly Disassembly & Assembly Disassembly & Assembly Systems Index Tab Disassembly & Assembly Disassembly & Assembly

966F Power Train 966F Series II Power Train Limited Slip Differential Supplement 966F Machine Systems 966F Series II Machine Systems

Service Manual SENR5850

SENR2871 SENR4771 SENR5923 SENR5785 SENR2871 SENR4779 SENR5928

Rev.

08 03 06

02

02 01

Dlr. Net 6.90 .30 .51 .30 2.98 .30 13.44 13.44 5.66 5.66 .30 13.44 13.44 8.65 .30 13.44 13.44

Note: Form SENR3334, Air Conditioning & Heating Systems Service Manual with R-12 Refrigerant, is available for insertion into this manual. The form is not a standard part of this manual. Note: Form SENR5664, Air Conditioning & Heating Systems Service Manual with R-134a Refrigerant, is available for insertion into this manual. The form is not a standard part of this manual.

IC 6.62 .29 .49 .29 2.86 .29 12.90 12.90 5.43 5.43 .29 12.90 12.90 8.30 .29 12.90 12.90

966G & 972G WHEEL LOADERS

Contents for

AAH1-UP, 3ZS1-UP, 7LS1-UP, 9RS1-UP, 1EW1-UP, 3PW1-UP, 3SW1-UP, 4WW1-UP, 6AW1-UP, 8XW1-UP, 9GW1-UP, AAW1-UP

Service Manual RENR2100-03

Note: This form lists the Service Manual modules available for this product. These items listed can also be ordered separately. Section Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Specifications Systems Operation, Testing & Adjusting Disassembly & Assembly Disassembly & Assembly Supplement Power Train Index Tab Specifications Systems Operation Testing & Adjusting Disassembly & Assembly Systems Index Tab Specifications Systems Operation Testing & Adjusting Specifications Systems Operation Testing & Adjusting Specifications Systems Operation Testing & Adjusting Testing & Adjusting

Title

3306B Engine (6NC1-Up, 13Z32475) 3306B Engine (6NC1-Up, 13Z32475) 3306B Engine (6NC1-Up, 13Z32475) 966G & 972G Wheel Loaders Power Train Power Train Power Train Power Train

Steering System Steering System Steering System Brake System Brake System Brake System Hydraulic System Hydraulic System Hydraulic System (Pilot System) Hydraulic System (Electrohydraulic System) Service Manual Contour Series Seat Installation & Repair Disassembly & Assembly Machine Systems Electrical System & Operator's Station Index Tab Service Manual Payload Control System Service Manual Caterpillar Monitoring System Maintenance Index Tab Operation & Maintenance Schematic Index Tab Schematic Hydraulic System (continued)

10/09/14

Media No. SENR2301 RENR2100LBL SENR7733 RENR2100 SENR3130 SENR2870 SENR5593 SENR5594 SENR5598 RENR2119 SENR2871 RENR2103 RENR2104 RENR2105 RENR2106 SENR2872 RENR2107 RENR2108 RENR2109 RENR2110 RENR2111 RENR2112 RENR2113 RENR2114 RENR2115 RENR2148 SENR6615 RENR2116 SENR2996 SENR6614 SENR1394 SENR2874 SEBU7035 SENR2902 RENR2117

00 00 08 00 06 02 03 02 01 01 02 02 02 00 01 00 02 01 01 01 01 02 03 04 01 03 03 03

6.90 .30 .60 .30 3.40 .30 6.50 9.90 15.50 9.90 .30 6.50 9.90 26.00 15.50

966G & 972G WHEEL LOADERS (CONT.) AAH1-UP, 3ZS1-UP, 7LS1-UP, 9RS1-UP, 1EW1-UP, 3PW1-UP, 3SW1-UP, 4WW1-UP, 6AW1-UP, 8XW1-UP, 9GW1-UP, AAW1-UP

Contents for Service Manual RENR2100-03

Note: This form lists the Service Manual modules available for this product. These items listed can also be ordered separately. Section Schematic

Schematic

Schematic

Schematic

Title Electrical System (Pilot System: 3PW1-1099, 3SW1-1224, 4WW1-719, 6AW1-499, 8XW1-755, 9GW1-507) Electrical System (Pilot System: 3PW1100-Up, 3SW1225-Up, 4WW720-Up, 6AW500-Up, 8XW756-Up, 9GW508-Up) Electrical System (E/H System: AAH1-510, 3ZS1-708, 7LS1-404, 9RS1-1399, 1EW1699, AAW1-401) Electrical System (E/H System: AAH511-Up, 3ZS709-Up, 7LS405-Up, 9RS1400-Up, 1EW700-Up, AAW402-Up)

Media No. RENR2118

RENR4375

RENR2174

RENR4329

Note: The following additional information is available for this service manual. This information is not a standard part of the service manual, but can be ordered separately if needed. Systems Operation, Testing & Adjusting Operation & Maintenance Specifications, Systems Operation, Troubleshooting, Testing & Adjusting, Disassembly & Assembly

10/09/14

Work Area Visual System Work Area Vision System All Products Air Conditioning and Heating R-134a

RENR9833 SEBU8157 SENR5664

Caterpillar: Confidential Green

966G SERIES II & 972G SERIES II WHEEL LOADERS VOLUME I AXC1-UP, AXE1-UP, AXJ1-UP, AXL1-UP, AXN1-UP, AWP1-UP, AXP1-UP, ANT1-UP, ANY1-UP, AWY1-UP, ANZ1-UP, AWZ1-UP

RENR4382-03 Contents for

Section

Form No.

Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Specifications Systems Operation, Testing & Adjusting Troubleshooting Guide Disassembly & Assembly Disassembly & Assembly Supplement Power Train Index Tab Specifications Systems Operation Testing & Adjusting Disassembly & Assembly

Title

3176C/3196 Engine 3176C/3196 Engine 3176C/3196 Engine 3176C/3196 Engine 966G Series II & 972G Series II Wheel Loaders Power Train Power Train Power Train Power Train

Service Manual RENR4380

SENR2910 RENR4381 SENR7733 RENR4382 SENR3130 SENR2870 SENR9527 SENR9528 SENR9630 SENR9537 RENR4360 SENR2871 RENR4385 RENR4386 RENR4387 RENR4365

Rev.

02 03

Dlr. Net 6.90 .30 .60 .30 3.40 .30 6.50 9.90

02 01

15.50 9.90

12.90 8.30 .29

01 02 02 02

.30 6.50 9.90 26.00 15.50

00 00 08 00 06

IC 6.62 .29 .49 .29 2.86 .29 5.43 8.30

5.43 8.30 21.70 12.90

966G SERIES II & 972G SERIES II WHEEL LOADER VOLUME II AXC1-UP, AXE1-UP, AXJ1-UP, AXL1-UP, AXN1-UP, AWP1-UP, AXP1-UP, ANT1-UP, ANY1-UP, AWY1-UP, ANZ1-UP, AWZ1-UP

RENR4384-07 Contents for Service Manual RENR4380

Note: This form lists the Service Manual modules available for this product. These items listed can also be ordered separately. Section

Title

Binder Binder Label Safety Service Manual Contents Torque Specifications Systems Index Tab Specifications Systems Operation Testing & Adjusting Specifications Systems Operation Testing & Adjusting Specifications Systems Operation Testing & Adjusting Testing & Adjusting

Steering System Steering System Steering System Brake System Brake System Brake System Hydraulic System Hydraulic System Hydraulic System (Pilot System) Hydraulic System (Electro-Hydraulic System) Service Manual Contour Series Seat Installation & Repair Specifications Machine Systems Disassembly & Assembly Machine Systems Electrical System & Operator's Station Index Tab Service Manual Payload Control System Service Manual Caterpillar Monitoring System Service Manual Machine Security System Maintenance Index Tab Operation & Maintenance 966G Series II & 972G Series II Special Instruction Product Link 201 Schematic Index Tab Schematic Hydraulic System Schematic Electrical System (Pilot System) Schematic Electrical System (Electro-Hydraulic System)

Form No.

Rev.

SENR2300 RENR4383 SENR7733 RENR4384 SENR3130 SENR2872 RENR4388 RENR4389 RENR4390 RENR4391 RENR4392 RENR4393 RENR4394 RENR4395 RENR4396 RENR4397

00 00 08 01 06 00 01 00 02 01 01 01 01 02 03

Dlr. Net 14.26 .30 .60 .30 3.40 .30 3.40 9.90 6.50 3.40 3.40 6.50 6.50 9.90 6.50 15.50

SENR6615

04

9.90

01

26.00 .30 6.50

21.70

15.50 .30

12.90

16.22

15.57

RENR6041 RENR4366 SENR2996 SENR6614 SENR1394 RENR2462 SENR2874 SEBU7458 REHS1642 SENR2902 RENR4398 RENR4399 RENR4363

03 03

03

Note: The following additional information is available for this service manual. This information is not a standard part of the service manual, but can be ordered separately if needed. Systems Operation, Testing & Adjusting Operation & Maintenance Specifications, Systems Operation, Troubleshooting, Testing & Adjusting, Disassembly & Assembly

02/10/10

Work Area Visual System Work Area Vision System All Products Air Conditioning and Heating R-134a

RENR9833 SEBU8157 SENR5664

IC

13.69 .29 .49 .29 2.86 .29

2.86 8.30 5.43 2.86 2.86 5.43 5.43 8.30 5.43 12.90 8.30

.29 5.43

.29

966H & 972H WHEEL LOADERS VOLUME I (ENGINE, POWER TRAIN) A6D1-UP, A7D1-UP, A6G1-UP, A7G1-UP, A6J1-UP, A7J1-UP, GTA1-UP, RYF1-UP, TAL1-UP, LCC1-UP

RENR8842-04 Contents for Service Manual RENR8840

Note: This form lists the contents for Volume I of the Service Manual for this product. See Volume II for the Systems, Electrical & Operator’s Station and Maintenance information. These items listed can be ordered separately. Section Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Specifications Systems Operation, Testing & Adjusting Troubleshooting Guide Engine Disassembly & Assembly Engine Disassembly & Assembly Supplement Power Train Index Tab Specifications Systems Operation Troubleshooting, Testing & Adjusting Disassembly & Assembly

07/16/14

Title

Media No.

Rev.

02 03

Dlr. Net 6.90 .30 .60 .30 3.40 .30 6.50 9.90

00 00 08 00 06

C11/C13 Engine C11/C13 Engine C11/C13 Engine C11/C13 Engine 966H & 972H Wheel Loaders

SENR2300 RENR8841 SENR7733 RENR8842 SENR3130 SENR2870 SENR9887 SENR9888 RENR9318 RENR9214 RENR8843

Power Train Power Train Power Train Power Train

SENR2871 RENR8844 RENR8845 RENR8846 RENR8847

IC

02 01

15.50 9.90

12.90 8.30 .29

01 02 02 02

.30 6.50 9.90 26.00 15.50

6.62 .29 .49 .29 2.86 .29 5.43 8.30

5.43 8.30 21.70 12.90

966H & 972H WHEEL LOADERS VOLUME II (SYSTEMS, ELECTRICAL & OPERATOR’S STATION, MAINTENANCE) A6D1-UP, A7D1-UP, A6G1-UP, A7G1-UP, A6J1-UP, A7J1-UP, GTA1-UP, RYF1-UP, TAL1-UP, LCC1-UP

RENR8849-07 Contents for Service Manual RENR8840

Note: This form lists the contents of Volume II of the Service Manual for this product. See Volume I for the Engine & Power Train information. These items listed can also be ordered separately. Section

Title

Binder Binder Label Safety Service Manual Contents Torque Specifications Systems Index Tab Specifications Steering System Systems Operation Steering System Testing & Adjusting Steering System Specifications Braking System Systems Operation Braking System Testing & Adjusting Braking System Specifications Hydraulic System Systems Operation Hydraulic System Troubleshooting, Testing & Adjusting Hydraulic System Specifications Machine Systems Disassembly & Assembly Machine Systems Service Manual Comfort Series Seat Electrical System & Operator's Station Index Tab Service Manual Payload Control System Service Manual Payload Control System 3.0 Service Manual Caterpillar Monitoring System Service Manual Machine Security System Maintenance Index Tab Operation & Maintenance 966H & 972H Special Instruction Product Link 201 Schematic Index Tab Schematic Hydraulic System Schematic Electrical System (A6D1-1346, A7D1565, A6G1-5294, A7G1-2061, A6J1Up, A7J1-Up, GTA1-Up, RYF 1-457 & TAL 1-Up) Schematic Electrical System (A6D1347-Up, A7D566-Up, A6G5295-Up, A7G2062Up, RYF458-Up & LCC1-Up)

Media No.

Rev.

SENR2301 RENR8848 SENR7733 RENR8849 SENR3130 SENR2872 RENR8850 RENR8851 RENR8852 RENR8853 RENR8854 RENR8855 RENR8856 RENR8857 RENR8858 RENR8829 RENR8859 RENR2165 SENR2996 SENR6614 RENR6293 SENR1394 RENR2462 SENR2874 SEBU7887 REHS1642 SENR2902 RENR8828 RENR6332

00 00 08 01 06 00 01 00 02 01 01 01 01 02

04 03

03

03

Dlr. Net 14.26 .30 .60 .30 3.40 .30 3.40 9.90 6.50 3.40 3.40 6.50 6.50 9.90 6.50

9.90 .30 6.50

07/16/14

Work Area Visual System Work Area Vision System All Products Air Conditioning and Heating R-134a

.29 2.86 8.30 5.43 2.86 2.86 5.43 5.43 8.30 5.43

8.30 .29 5.43

12.90

16.22

15.57

UENR2527

RENR9833 SEBU8157 SENR5664

13.69 .29 .49 .29 2.86

15.50 .30

Note: The following additional information is available for this service manual. This information is not a standard part of the service manual, but can be ordered separately if needed. Systems Operation, Testing & Adjusting Operation & Maintenance Specifications, Systems Operation, Troubleshooting, Testing & Adjusting, Disassembly & Assembly

IC

.29

966H and 972H WHEEL LOADERS VOLUME I (Engine, Power Train) BJ61-Up, WXZ1-Up, BS61-Up, NPE1-Up

Contents for Service Manual UENR1620-01 VOL I

Note: This form lists the contents for Volume I of the Service Manual for this product. These items listed can be ordered separately. Section Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Specifications Systems Operations, Testing & Adjusting Troubleshooting Guide Engine Disassembly & Assembly Engine Disassembly & Assembly Supplement Power Train Index Tab Specifications Systems Operation Troubleshooting, Testing & Adjusting Disassembly & Assembly

01/08/15

Title

C11/C13 Engine C11/C13 Engine C11/C13 Engine C11/C13 Engine 966H/972H Wheel Loader Engine Supplement Power Train Power Train Power Train Power Train

Media No. SENR2300 UENR1621 SENR7733 UENR1620 VOL I SENR3130 SENR2870 SENR9887 SENR9888 RENR9318 RENR9214 UENR3302 SENR2871 UENR1623 UENR1624 UENR1625 UENR3301

966H and 972H WHEEL LOADERS VOLUME II (Systems, Electrical & Operator’s Station, Maintenance) BJ61-Up, WXZ1-Up, BS61-Up, NPE1-Up

Contents for Service Manual UENR1620-01 VOL II

Note: This form lists the contents of Volume II of the Service Manual for this product. These items listed can also be ordered separately. Section

Title

Binder Binder Label Safety Service Manual Contents Torque Specifications Systems Index Tab Specifications Steering System Systems Operation, Testing & Adjusting Steering System Specifications Braking & Hydraulic Fan System Systems Operation Braking & Hydraulic Fan System Specifications Hydraulic System Systems Operation Hydraulic System Troubleshooting, Testing & Adjusting Hydraulic System Specifications Machine Systems Disassembly & Assembly Machine Systems Electrical System & Operator’s Station Index Tab Service Manual Service Manual Monitoring System Display Service Manual Payload Control System Service Manual Comfort Series Seat Machine Security System Maintenance Index Tab Operation & Maintenance 966H & 972H Wheel Loaders Schematic Index Tab Schematic Schematic Hydraulic System

Media No. SENR2300 UENR1626 SENR7733 UENR1620 VOL II SENR3130 SENR2872 UENR1688 UENR1689 UENR1690 UENR1691 UENR1692 UENR1693 UENR1694 UENR1695 UENR3303 SENR2996 UENR3206 RENR6293 RENR2165 RENR2462 SENR2874 SEBU9146 SENR2902 UENR1686 UENR1687

Note: The following additional information is available for this service manual. This information is not a standard part of the service manual, but can be ordered separately if needed. System Operation, Testing & Adjusting Operation & Maintenance Specifications, Systems Operation, Troubleshooting, Testing & Adjusting, Disassembly & Assembly

01/08/15

Work Area Visual System Work Area Visual System All Products Air Conditioning and Heating R-134a

RENR9833 SEBU8157 SENR5664

972H WHEEL LOADER - MILITARY VOLUME I (ENGINE, POWER TRAIN) WLA1-UP

RENR6333 Contents for Service Manual RENR6170

Note: This form lists the contents for Volume I of the Service Manual for this product. See Volume II for the Systems, Electrical & Operator’s Station and Maintenance information. The items listed can be ordered separately. When items are updated or supplements added they will be announced in PREVIEW and should be ordered, as they become available. Section Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Specifications Systems Operations, Testing & Adjusting Troubleshooting Guide Disassembly & Assembly Disassembly & Assembly Supplement Power Train Index Tab Specifications Systems Operation, Testing & Adjusting Testing & Adjusting Disassembly & Assembly

06/22/09

Title

C11/C13 Engine C11/C13 Engine C11/C13 Engine C11/C13 Engine 966H/972H Wheel Loaders Power Train Power Train Power Train Power Train

Form No. SENR2300 RENR6334 SENR7733 RENR6333 SENR3130 SENR2870 SENR9887 SENR9888 RENR9318 RENR9214 RENR8843 SENR2871 RENR8844 RENR8845 RENR8846 RENR8847

972H WHEEL LOADER - MILITARY VOLUME II (SYSTEMS, ELECTRICAL & OPERATOR’S STATION, MAINTENANCE) WLA1-UP

RENR6171 Contents for Service Manual RENR6170

Note: This form lists the contents of Volume II of the Service Manual for this product. See Volume I for the Engine & Power Train information. The items listed can be ordered separately. When items are updated or supplements added they will be announced in PREVIEW and should be ordered as they become available. Section Binder Binder Label Safety Service Manual Contents Torque Specifications Systems Index Tab Specifications Systems Operation Testing & Adjusting Specifications Systems Operation Testing & Adjusting Specifications Systems Operation Testing & Adjusting Service Manual

Title

Steering System Steering System Steering System Brake System Brake System Brake System Hydraulic System Hydraulic System Hydraulic System Contour Series Seat Installation & Repair Service Manual Air Conditioning & Heating Systems with R-134a Refrigerant Specifications Machine Systems Disassembly & Assembly Machine Systems Electrical System & Operator’s Station Index Tab Service Manual Caterpillar Monitoring System Maintenance Index Tab Operation & Maintenance 966H & 972H Special Instruction Supplemental Parts & Service Information for UAE 972H Schematic Index Tab Schematic Hydraulic System Schematic Electrical System

06/22/09

Form No. SENR2300 RENR6335 SENR7733 RENR6171 SENR3130 SENR2872 RENR8850 RENR8851 RENR8852 RENR8853 RENR8854 RENR8855 RENR8856 RENR8857 RENR8858 RENR2165 SENR5664 RENR8829 RENR8859 SENR2996 SENR1394 SENR2874 SEBU7887 REHS3564 SENR2902 RENR8828 RENR6332

966K XE WHEEL LOADERS VOLUME I (Engine, Power Train) NGX1-Up

Contents for Service Manual UENR1630-01 VOL I

Note: This form lists the contents for Volume I (Engine, Power Train) of the Service Manual for this product. See Volume II for the Systems, Electrical & Operator’s Station and Maintenance information. The items listed can be ordered separately. Section Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Specifications Systems Operations, Testing & Adjusting Troubleshooting Guide Engine Disassembly & Assembly Engine Disassembly & Assembly Supplement Power Train Index Tab Specifications Systems Operation Troubleshooting, Testing & Adjusting Disassembly & Assembly

10/09/14

Title

Media No.

C9.3 Tier 4 Engine C9.3 Tier 4 Engine C9.3 Tier 4 Engine C9.3 Tier 4 Engine 966K XE Wheel Loaders

SENR2300 UENR1631 SENR7733 UENR1630 VOL I SENR3130 SENR2870 KENR9367 KENR9368 KENR6871 KENR8149 UENR1633

Power Train Power Train Power Train Power Train

SENR2871 UENR1634 UENR1635 UENR1636 UENR1637

966K AND 972K WHEEL LOADERS VOLUME I (Engine, Power Train) PBG1-Up, PEM1-Up, TFS1-Up, Z4W1-Up

Contents for Service Manual KENR6465-03 VOL I

Note: This form lists the contents for Volume I of the Service Manual for this product. See Volume II for the Systems, Electrical & Operator’s Station and Maintenance information. The items listed can be ordered separately. Section Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Specifications Systems Operations, Testing & Adjusting Troubleshooting Guide Engine Disassembly & Assembly Engine Disassembly & Assembly Supplement Power Train Index Tab Specifications Systems Operation Troubleshooting, Testing & Adjusting Disassembly & Assembly

03/08/16

Title

Media No.

C9.3 Tier 4 Engine C9.3 Tier 4 Engine C9.3 Tier 4 Engine C9.3 Tier 4 Engine 966K/972K Wheel Loaders

SENR2300 KENR6466 SENR7733 KENR6465 VOL I SENR3130 SENR2870 KENR9367 KENR9368 KENR9796 KENR8149 KENR6468

Power Train Power Train Power Train Power Train

SENR2871 KENR6469 KENR6470 KENR6471 KENR6472

966K and 972K WHEEL LOADERS VOLUME II (Systems, Electrical & Operator’s Station, Maintenance) PBG1-Up, PEM1-Up, TFS1-Up, Z4W1-Up

Contents for Service Manual KENR6465-03 VOL II

Note: This form lists the contents of Volume II of the Service Manual for this product. See Volume I for the Engine & Power Train information. The items listed can be ordered separately. Section

Title

Binder Binder Label Safety Service Manual Contents Torque Specifications Systems Index Tab Specifications Steering System Systems Operation Steering System Testing & Adjusting Steering System Specifications Braking System Systems Operation Braking System Testing & Adjusting Braking System Specifications Hydraulic System Systems Operation Hydraulic System Troubleshooting, Testing & Adjusting Hydraulic System Specifications Machine Systems Disassembly & Assembly Machine Systems Service Manual Comfort Series Seat Electrical System & Operator’s Station Index Tab Service Manual Monitoring System Display Service Manual Machine Electronic Control System Service Manual Vital Information Management System (VIMS) Maintenance Index Tab Operation & Maintenance Schematic Index Tab Schematic Hydraulic System Schematic Electrical System

Media No. SENR2301 KENR6463 SENR7733 KENR6465 VOL II SENR3130 SENR2872 KENR6473 KENR6474 KENR6475 KENR6476 KENR6477 KENR6478 KENR6481 KENR6482 KENR6483 KENR6484 KENR5833 RENR2165 SENR2996 UENR0359 UENR0768 UENR0769 SENR2874 SEBU8551 SENR2902 KENR5809 RENR9766

Note: The following additional information is available for this service manual. This information is not a standard part of the service manual, but can be ordered separately if needed. System Operation, Testing & Adjusting Operation & Maintenance Specifications, System Operation, Troubleshooting, Adjusting, Disassembly & Assembly

03/08/16

Work Area Visual System Work Area Visual System All Products Air Conditioning and Heating R134a

RENR9833 SEBU8157 SENR5664

966K および 972K ホイールローダ

内容一覧:

ボリューム I（エンジン，パワートレーン）

整備解説書

PBG1-Up，PEM1-Up，TFS1-Up，Z4W1-Up Note:

KJNR6465-03 VOL I

このフォームには，本製品の整備解説書のボリューム I の内容が掲載されています。 システム，電気系統

および運転室，メンテナンスに関する情報については，ボリューム II を参照してください。 掲載されている品目は別 途購入できます。

セクション

タイトル

フォーム番号

バインダ

SENR2300

バインダラベル

KJNR6466

安全について

SJNR7733

整備解説書の内容

KJNR6465 VOL I

締付けトルク

SJNR3130

エンジンインデックスタブ

SJNR2870

整備基準

C9.3 Tier 4 エンジン

KJNR9367

作動原理，試験および調整

C9.3 Tier 4 エンジン

KJNR9368

トラブルシューティングガイド

C9.3 Tier 4 エンジン

KJNR9796

エンジンの分解および組立

C9.3 Tier 4 エンジン

KJNR8149

エンジンの分解および組立: 補足資料

966K/972K ホイールローダ

KJNR6468

パワートレーンインデックスタブ

SJNR2871

整備基準

パワー･トレーン

KENR6469

作動原理

パワー･トレーン

KJNR6470

トラブルシューティング，試験および調整

パワー･トレーン

KJNR6471

分解および組立

パワー･トレーン

KJNR6472

03/08/16

966K および 972K ホイールローダ

内容一覧:

ボリューム II（システム，電気系統および運転室，メンテナンス）

整備解説書

PBG1-Up，PEM1-Up，TFS1-Up，Z4W1-Up Note:

KJNR6465-03 VOL II

このフォームには，本製品の整備解説書のボリューム II の内容が掲載されています。 エンジンおよびパワ

ートレーンに関する情報については，ボリューム I を参照してください。 掲載されている品目は別途購入できます。 セクション

タイトル

フォーム番号

バインダ

SENR2301

バインダラベル

KJNR6463

安全について

SJNR7733

整備解説書の内容

KJNR6465 VOL II

締付けトルク

SJNR3130

システムインデックスタブ

SJNR2872

整備基準

ステアリング･システム

KENR6473

作動原理

ステアリング･システム

KJNR6474

試験および調整

ステアリング･システム

KJNR6475

整備基準

ブレーキ･システム

KENR6476

作動原理

ブレーキ･システム

KJNR6477

試験および調整

ブレーキ･システム

KJNR6478

整備基準

ハイドロリックシステム

KENR6481

作動原理

ハイドロリックシステム

KJNR6482

トラブルシューティング，試験および調整

ハイドロリックシステム

KJNR6483

整備基準

車両システム

KENR6484

分解および組立

車両システム

KJNR5833

整備解説書

コンフォートシリーズシート

RJNR2165

電気系統および運転室インデックスタブ

SJNR2996

整備解説書

モニタリングシステムディスプレイ

UJNR0359

整備解説書

車両エレクトロニックコントロール

UJNR0768

システム 整備解説書

重要情報管理システム（VIMS）

UJNR0769

メンテナンスインデックスタブ

SJNR2874

運転およびメンテナンス

SJBU8551

回路図インデックスタブ

SJNR2902

模式図

ハイドロリックシステム

KENR5809

模式図

電気系統

RENR9766

03/08/16

Note:

この整備解説書については，次の補足情報をご利用いただけます。 この情報は，標準の整備解説書には含

まれませんが，必要に応じて別途購入できます。 作動原理，試験および調整

作業範囲ビジョンシステム

RENR9833

運転およびメンテナンス

作業範囲ビジョンシステム

SEBU8157

仕様，作動原理，トラブルシューティング

全製品エアコンおよびヒータ R134a

SENR5664

，調整，分解および組立

03/08/16

966K XE WHEEL LOADERS VOLUME II (Systems, Electrical & Operator’s Station, Maintenance) NGX1-Up

Contents for Service Manual UENR1630-01 VOL II

Note: This form lists the contents of Volume II (Systems, Electrical & Operator’s Station and Maintenance) of the Service Manual for this product. See Volume I for the Engine & Power Train information. The items listed can be ordered separately Section

Title

Binder Binder Label Safety Service Manual Contents Torque Specifications Systems Index Tab Specifications Steering System Systems Operation Steering System Testing & Adjusting Steering System Specifications Braking System Systems Operation Braking System Testing & Adjusting Braking System Specifications Hydraulic System Systems Operation Hydraulic System Troubleshooting, Testing & Adjusting Hydraulic System Specifications Machine Systems Disassembly & Assembly Machine Systems Service Manual Comfort Series Seat Electrical System & Operator’s Station Index Tab Service Manual Monitoring System Display Service Manual Machine Electronic Control System Service Manual Vital Information Management System (VIMS) Maintenance Index Tab Operation & Maintenance 966K XE Schematic Index Tab Schematic Hydraulic System Schematic Electrical System

Media No. SENR2301 UENR1638 SENR7733 UENR1630 VOL II SENR3130 SENR2872 UENR1640 UENR1641 UENR1642 UENR1643 UENR1644 UENR1645 UENR1646 UENR1647 UENR1648 UENR1649 UENR1650 RENR2165 SENR2996 UENR0359 UENR0768 UENR0769 SENR2874 SEBU8749 SENR2902 UENR1651 UENR1652

Note: The following additional information is available for this service manual. This information is not a standard part of the service manual, but can be ordered separately if needed. System Operation, Testing & Adjusting Operation & Maintenance Specifications, Systems Operation, Troubleshooting, Testing & Adjusting, Disassembly & Assembly

10/09/14

Work Area Visual System Work Area Visual System All Products Air Conditioning and Heating R-134a

RENR9833 SEBU8157 SENR5664

Caterpillar: Confidential Green

970F WHEEL LOADER VOLUME I 7SK1-UP, 9JK1-UP, 7PL1-UP Section Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Specifications Systems Operation, Testing & Adjusting Specifications Systems Operations Supplement Disassembly & Assembly Disassembly & Assembly Disassembly & Assembly 970F Supplement Power Train Index Tab Specifications Systems Operation, Testing & Adjusting Testing & Adjusting Systems Operation, Testing & Adjusting Disassembly & Assembly Disassembly & Assembly

SENR6622-11 Contents for Service Manual SENR6620 Title

3306 Engine (8Z1-8Z82839, 10Z1-29499, 13Z1-32474) 3306 Engine (8Z1-8Z82839, 10Z1-29499, 13Z1-32474) 3306B Engine (8Z82840-Up, 10Z29500-Up, 13Z32475-Up, 6NC1-Up) 3306B Engine (8Z82840-Up, 10Z29500-Up, 13Z32475-Up, 6NC1-Up) 3306 Engine (970F Environmental Conversion Arrangement 3306 Engine 3306B Engine 3306 Engine Power Train Power Train Power Shift Transmission Electronic Transmission Control Power Train Limited Slip Differential Supplement

Form No.

Rev.

02

Dlr. Net 14.26 .30 .51 .30 2.98 .30 5.66

SENR2148

02

8.65

8.30

SENR5593

02

5.66

5.43

SENR5594

03

8.65

8.30

2.98

2.86

SENR2300 SENR6621 SENR7733 SENR6622 SENR3130 SENR2870 SENR2147

01 08 10 06

SENR1006 SENR2149 SENR5598 SENR6623 SENR2871 SENR6624 SENR6625 SENR6626 SENR5922 SENR6627 SENR5785

02

02 01

13.44 13.44 5.66 .30 2.98 5.66 2.98 5.66 13.44 8.65

IC 13.69 .29 .49 .29 2.86 .29 5.43

12.90 12.90 5.43 .29 2.86 5.43 2.86 5.43 12.90 8.30

Caterpillar: Confidential Green

970F WHEEL LOADER VOLUME II 7SK1-UP, 9JK1-UP, 7PL1-UP Section Binder Binder Label Safety Service Manual Contents Torque Specifications Systems Index Tab Specifications Systems Operation, Testing & Adjusting Specifications Systems Operation, Testing & Adjusting Service Manual Service Manual Specifications Systems Operation, Testing & Adjusting Service Manual

RENR2149-03 Contents for Service Manual SENR6620 Title

Steering System Steering System Air System & Brakes Air System & Brakes Air Dryer Air Compressor Hydraulic System Hydraulic System Contour Series Seat Installation & Repair Disassembly & Assembly Machine Systems Electrical System & Operator's Station Index Tab Service Manual Computerized Monitoring SystemVFD (7SK1-545, 9JK1-470, 7PL1-195) Service Manual Caterpillar Monitoring System (7SK546-Up, 9JK471-Up, 7PL196-Up) Service Manual Payload Measurement System Service Manual Payload Control System Systems Operation, Testing & Adjusting Starting & Charging Systems Maintenance Index Tab Operation & Maintenance Schematic Index Tab Schematic Hydraulic System Schematic Electrical System (7SK1-223, 9JK1-358, 7PL1-138) Schematic Electrical System (7SK224-545, 9JK359-470, 7PL139-Up) Schematic Electrical System (7SK546-Up, 9JK1-470, 7PL1-Up)

Form No. SENR2300 RENR2150 SENR7733 RENR2149 SENR3130 SENR2872 SENR6628 SENR6629 SENR6630 SENR6631 SENR2065 SENR7594 SENR6632 SENR6633 SENR6615

Rev. 00 00 08 01 06 01 01 01 02 01 03 01 01 04

Dlr. Net 14.26 .30 .60 .30 3.40 .30 3.40 6.50 3.40 6.50 3.40 6.50 3.40 6.50 9.90

IC 13.69 .29 .49 .29 2.86 .29 2.86 5.43 2.86 5.43 2.86 5.43 2.86 5.43 8.30 12.90

03

15.50 .30 9.9

SENR1394

03

15.50

12.90

SENR6756 SENR6614 SENR2947 SENR2874 SEBU6494 SENR2902 SENR6634 SENR6636

00 03 01

6.50 6.50 3.40 .30 16.22

5.43 5.43 2.86

SENR6635 SENR2996 SENR5247

00

SENR6637 SENR6678

02

.29 8.30

.29 15.57

Caterpillar: Confidential Green

980B WHEEL LOADER 89P1-UP

RENR6349-00 Contents for Service Manual REG00698

Section Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Systems Operation, Testing & Adjusting Specifications Power Train Index Tab Systems Operation, Testing & Adjusting Testing & Adjusting Specifications Systems Index Tab Systems Operation, Testing & Adjusting Specifications Systems Operation, Testing & Adjusting Specifications Supplement Systems Operation, Testing & Adjusting Specifications Systems Operation, Testing & Adjusting Specifications Tee Test Tee Test Tee Test - Procedure III Disassembly & Assembly Index Tab Service Manual Compressor Disassembly & Assembly Disassembly & Assembly Disassembly & Assembly Disassembly & Assembly Disassembly & Assembly Maintenance Index Tab Maintenance

Title

3306 Engine 3306 Engine Power Train Power Shift Transmission Power Train Steering System (89P5075-Up) Steering System (89P5075-Up) Steering System Steering System Steering System Air System & Brakes Air System & Brakes Hydraulic System Hydraulic System Tools Flow Meter Flow Meter General Instructions Bendix-Westinghouse Sleeve Metering Fuel System 980 Engine 980 Power Train Torque Proportioning Differential 980 Machine Systems 980 Wheel Loader L&M Guide

Form No. SENR2300 REG01038 SENR7733 RENR6349 SENR3130 SENR2870 SENR7593 SENR7592 SENR2871 REG00799 REG01452 REG01453 SENR2872 SENR7400 SENR7399 REG00764 REG01592 REG00939 REG00775 REG01521 REG00801 REG01413 REG00910 REG00881 REG00883 SENR2875 REG00684 REG00914 REG01400 REG00991 REG01188 REG01104 REG01138 SENR2874 SEBU5474

966L and 972L WHEEL LOADERS VOLUME I (Engine, Systems) FRS1-Up, RFB1-Up, FSL1-Up,YJW1-Up

Contents for Service Manual UENR4910-01 VOL I

Note: This form lists the contents for Volume I of the Service Manual for this product. See Volume II for the Systems, Electrical & Operator’s Station and Maintenance information. The items listed can be ordered separately. Section Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Specifications Systems Operations, Testing & Adjusting Troubleshooting Guide Engine Disassembly & Assembly Engine Disassembly & Assembly Supplement Systems Index Tab Specifications Systems Operation, Testing & Adjusting Troubleshooting

02/21/17

Title

C9.3 Engine C9.3 Engine C9.3 Engine C9.3 Engine 966L /972L Wheel Loader Engine Supplement Power Train, Steering, Braking, Hydraulic & Machine Systems Power Train, Steering, Braking, Hydraulic & Machine Systems Power Train, Steering, Braking, Hydraulic & Machine Systems

Media No. SENR2300 UENR4910LBL VOL I SENR7733 UENR4910 VOL I SENR3130 SENR2870 KENR9329 KENR9888 KENR5393 UENR0135 M0071446 SENR2872 M0072148 M0067718 UENR6340

966L and 972L WHEEL LOADERS VOLUME II (Electrical & Operator’s Station, Disassembly & Assembly, Maintenance, Schematics) FRS1-Up, RFB1-Up, FSL1-Up,YJW1-Up

Contents for Service Manual UENR4910-01 VOL II

Note: This form lists the contents of Volume II of the Service Manual for this product. See Volume I for the Engine & Power Train information. The items listed can be ordered separately. Section

Title

Binder Binder Label Safety Service Manual Contents Torque Specifications Electrical System & Operator’s Station Index Tab Service Manual Comfort Series Seat Service Manual Monitoring System Display Disassembly & Assembly Index Tab Disassembly & Assembly Power Train Disassembly & Assembly Machine Systems Maintenance Index Tab Operation & Maintenance 966L 972L Schematic Index Tab Schematic Hydraulic System Schematic Electrical System FRS1-1065, RFB1-1071 Schematic Electrical System FRS1066-Up, RFB1072-Up FSL1-Up, YJW1-Up Schematic Powertrain Oil Schematic Cooling System

Media No. SENR2300 UENR4910LBL VOL II SENR7733 UENR4910 VOL II SENR3130 SENR2996 RENR2165 M0064824 SENR2875 M0071452 M0071448 SENR2874 SEBU9316 SENR2902 UENR6724 UENR6723 UENR7919

UENR7459 UENR6725

Note: The following additional information is available for this service manual. This information is not a standard part of the service manual, but can be ordered separately if needed. Specifications, Systems Operation, Troubleshooting, Testing & Adjusting, Disassembly & Assembly

All Products Air Conditioning and Heating R-134a

UENR4125

Systems Operation, Testing & Adjusting

Medium L & M Series Wheel Loaders - Cat Production Measurement Application on Machines Equipped with Product Link: PLE631 or PLE641

UENR7119

02/21/17

Caterpillar: Confidential Green

980C WHEEL LOADER 13B1-UP, 2XD1-UP, 63X1-UP

SENR7752-16 Contents for Service Manual SENR7750

Section

Title

Binder Binder Label Safety Service Manual Contents Engine Index Tab Specifications Systems Operation, Testing & Adjusting Supplement Power Train Index Tab Specifications Systems Operation, Testing & Adjusting Testing & Adjusting Systems Index Tab Specifications Systems Operation, Testing & Adjusting Tee Test Tee Test Tee Test Specifications Systems Operation, Testing & Adjusting Supplement Specifications

3406 Engine 3406 Engine 3406B Fuel Ratio Control Power Train Power Train Power Shift Transmission

Steering System Steering System Tee Test Tools Steering System Steering Tee Test Procedure-I Air System & Brakes Air System & Brakes Pilot Control Valves Hydraulic System (13B1-454, 63X1-5184) Systems Operation, Testing & Adjusting Hydraulic System (13B1-454, 63X1-5184) Specifications Hydraulic System (2XD1-Up, 13B455-Up, 63X5185-Up) Systems Operation, Testing & Adjusting Hydraulic System (2XD1-Up, 13B455-Up, 63X5185-Up) Tee Test Flow Meter Tee Test Tee Test Flow Meter Tee Test Procedure-XV Service Manual Bendix-Westinghouse Compressors Service Manual Midland Air Compressors Electrical System & Operator’s Station Index Tab Service Manual Operator's Station (continued on next page)

Form No. SENR2300 SENR7751 SENR7733 SENR7752 SENR2870 REG01439 REG01438 SENR3478 SENR2871 SENR7754 SENR7755 SENR7756 SENR2872 SENR7758 SENR7759 REG00910 SENR7760 REG01193 SENR7761 SENR7762 SENR4262 SENR7763

Rev.

03 08 13 06 06

06 01 03 03 02 04 03 02 02

Dlr. Net 14.26 .30 .51 .30 .30 8.65 13.44 2.98 .30 5.66 8.65 2.98 .30 2.98 2.98 2.98 2.98 2.98 2.98 2.98 2.98 2.98

IC 13.69 .29 .49 .29 .29 8.30 12.90 2.86 .29 5.43 8.30 2.86 .29 2.86 2.86 2.86 2.86 2.86 2.86 2.86 2.86 2.86

2.98

2.86

SENR3166

2.98

2.86

SENR3167

5.66

5.43

SENR7765 SENR7470 REG00914 SENR7594 SENR2996 SENR7770

2.98 2.98 8.65 5.66 2.98 5.66 5.66 0.00

2.86 2.86 8.30 5.43 2.86

SENR7764

02

03 03 01

5.43 5.43 0.00

Caterpillar: Confidential Green

980C WHEEL LOADER (CON’T) 13B1-UP, 2XD1-UP, 63X1-UP

SENR7752-16 Contents for Service Manual SENR7750

Maintenance Index Tab Operation & Maintenance Operation & Maintenance Schematic Index Tab Schematic Schematic Schematic Schematic Schematic Schematic Schematic

Schematic

Schematic Schematic

980C Wheel Loader (13B1-732, 63X1-6574) 980C Wheel Loader (2XD1-Up, 13B733-Up, 63X6575-Up) Steering & Hydraulic Systems Hydraulic System (2XD1-Up, 13B455-Up, 63X5185-9113) Hydraulic System (63X9114-Up) Electrical System (2XD1-1702, 63X1-816) Electrical System (63X817-1006) Electrical System (63X1007-2818) Electrical System (63X2819-3649; Including 63X3654, 63X3685, 63X3697; Excluding 63X3224, 63X3627, 63X3628, 63X3629, 63X3631, 63X3633, 63X3634, 63X3636, 63X3638, 63X3639, 63X3640, 63X3642) Electrical System (63X3650-6574; Excluding 63X3654, 63X3685, 63X3697; Including 63X3224, 63X3627, 63X3628, 63X3629, 63X3631, 63X3633, 63X3634, 63X3636, 63X3638, 63X3639, 63X3640, 63X3642) Electrical System (63X6575-9119) Electrical System (2XD1703-Up, 63X9120-Up)

SENR2874 SEBU5575

06

SEBU6280

.30 16.22

.29

16.22

15.57

SENR2902 SENR7769 SENR3017 SENR4727 SENR2548 SENR2549 SENR2550 SENR2583

SENR2584

SENR3393 SENR1397

Note: Form SENR3334, Air Conditioning & Heating Systems Service Manual with R-12 Refrigerant, is available for insertion into this manual. The form is not a standard part of this manual. Note: Form SENR5664, Air Conditioning & Heating Systems Service Manual with R-134a Refrigerant, is available for insertion into this manual. The form is not a standard part of this manual.

15.57

Caterpillar: Confidential Green

980C WHEEL LOADER (DISASSEMBLY & ASSEMBLY) 13B1-UP, 2XD1-UP, 63X1-UP Section

SENR5799-03 Contents for Service Manual SENR5920 Title

Binder Binder Label Safety Service Manual Contents Engine Index Tab Disassembly & Assembly Supplement New Scroll Fuel System Disassembly & Assembly 3406 Engine Power Train Index Tab Disassembly & Assembly Power Train Systems Index Tab Disassembly & Assembly Machine Systems Electrical System & Operator's Station Index Tab Disassembly & Assembly Operator's Station

Form No. SENR2910 SENR5779 SENR7733 SENR5799 SENR2870 SENR2858 SENR7753 SENR2871 SENR7757 SENR2872 SENR7767 SENR2996 SENR7771

Rev.

08

02

Dlr. Net 6.90 .30 .51 .30 .30 5.66 13.44 .30 22.60 .30 13.44 .30 13.44

Note: Form SENR3334, Air Conditioning & Heating Systems Service Manual with R-12 Refrigerant, is available for insertion into this manual. The form is not a standard part of this manual. Note: Form SENR5664, Air Conditioning & Heating Systems Service Manual with R-134a Refrigerant, is available for insertion into this manual. The form is not a standard part of this manual.

IC 6.62 .29 .49 .29 .29 5.43 12.90 .29 21.70 .29 12.90 .29 12.90

Caterpillar: Confidential Green

980F & 980F SERIES II WHEEL LOADERS (SPECIFICATIONS, ETC.) 5XJ1-UP, 8CJ1-UP, 3HK1-UP, 4RN1-UP, 8JN1-UP

SENR4987-09 Contents for

Section

Form No.

Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Specifications Systems Operation, Testing & Adjusting Specifications Systems Operation, Testing & Adjusting Power Train Index Tab Specifications Systems Operation, Testing & Adjusting Testing & Adjusting Specifications Systems Operation, Testing & Adjusting Testing & Adjusting Systems Operation, Testing & Adjusting Systems Index Tab Specifications

Title

3406 Engine (11N1-3779) 3406 Engine (11N1-3779) 3406C Engine (11N3780-Up) 3406C Engine (11N3780-Up) 980F Power Train 980F Power Train 980F Power Shift Transmission 980F Series II Power Train 980F Series II Power Train 980F Series II Power Shift Transmission 980F Series II Electronic Transmission Control

980F & 980F Series II Steering System Systems Operation, Testing & Adjusting 980F & 980F Series II Steering System Specifications 980F & 980F Series II Air System & Brakes Systems Operation, Testing & Adjusting 980F & 980F Series II Air System & Brakes Service Manual Midland Air Compressor Service Manual Air Dryer Specifications 980F & 980F Series II Hydraulic System Systems Operation, Testing & Adjusting 980F & 980F Series II Hydraulic System Service Manual Contour Series Seat (continued on next page)

Service Manual SENR4985

SENR2300 SENR4986 SENR7733 SENR4987 SENR3130 SENR2870 REG01439 REG01438 SENR6470 SENR6471 SENR2871 SENR4988 SENR4989 SENR4990 SENR6697 SENR6698 SENR6699

Rev.

02 08 07 06 06 06

Dlr. Net 14.26 .30 .51 .30 2.98 .30 8.65 13.44 8.65 13.44 .30 5.66 5.66 2.98 5.66 8.65 2.98

IC 13.69 .29 .49 .29 2.86 .29 8.30 12.90 8.30 12.90 .29 5.43 5.43 2.86 5.43 8.30 2.86

02

5.66

5.43

SENR2872 SENR4992

.29

01

.30 2.98

SENR4993

02

5.66

5.43

SENR4994

02

2.98

2.86

SENR4995

02

5.66

5.43

SENR7594 SENR2065 SENR4996

03 01 01

5.66 2.98 2.98

5.43 2.86 2.86

SENR4997

01

5.66

5.43

SENR6615

04

8.65

8.30

SENR5922

2.86

Caterpillar: Confidential Green

980F & 980F SERIES II WHEEL LOADERS (CONT.) (SPECIFICATIONS, ETC.) 5XJ1-UP, 8CJ1-UP, 3HK1-UP, 4RN1-UP, 8JN1-UP

SENR4987-09 Contents for

Section

Form No.

Title

Electrical System & Operator’s Station Index Tab Service Manual Computerized Monitoring System with Liquid Crystal Display Service Manual Computerized Monitoring System with VFD Circular Gauges Service Manual Wheel Loader Payload Measurement System (WLPMS) Service Manual Starting & Charging Systems Service Manual Engine Fan and Ride Control System Maintenance Index Tab Operation & Maintenance 980F & 980F Series II Wheel Loader Schematic Index Tab Schematic 980F & 980F Series II Hydraulic System Schematic 980F Electrical System (3HK, 8CJ, 5XJ1-587) Schematic 980F Series II Electrical System (8JN) Schematic 980F Series II Electrical System (4RN) Schematic 980F Series II Electrical System (5XJ588-Up)

Service Manual SENR4985 Rev.

SENR2996 SENR4942

02

Dlr. Net .30 5.66

SENR5247

03

8.65

8.30

5.66

5.43

2.98 5.66 .30 16.22

2.86 5.43

SENR6756 SENR2947 SENR6657 SENR2874 SEBU6408 SENR2902 SENR4998

01

01

SENR5225 SENR6759 SENR6758 SENR6658

Note: Form SENR3334, Air Conditioning & Heating Systems Service Manual with R-12 Refrigerant, is available for insertion into this manual. The form is not a standard part of this manual. Note: Form SENR5664, Air Conditioning & Heating Systems Service Manual with R-134a Refrigerant, is available for insertion into this manual. The form is not a standard part of this manual.

IC .29 5.43

.30 15.57

Caterpillar: Confidential Green

980F & 980F SERIES II WHEEL LOADERS (DISASSEMBLY & ASSEMBLY) 5XJ1-UP, 8CJ1-UP, 3HK1-UP, 4RN1-UP, 8JN1-UP

SENR5864-03 Contents for

Section

Title

Form No.

3406B Engine (11N1-3779) 3406C Engine (11N3780-Up)

SENR2910 SENR5863 SENR7733 SENR5864 SENR3130 SENR2870 SENR5201 SENR6409 SENR2871 SENR4991 SENR6659 SENR5785 SENR2872 SENR4999

Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Disassembly & Assembly Disassembly & Assembly Power Train Index Tab Disassembly & Assembly Disassembly & Assembly Supplement Disassembly & Assembly Supplement Systems Index Tab Disassembly & Assembly

Power Train 980F Series II Power Train Limited Slip Differential Machine Systems

Service Manual SENR5865 Rev.

08 02 06

01

Dlr. Net 6.90 .30 .51 .30 2.98 .30 13.44 8.65 .30 13.44 2.98 8.65 .30 13.44

Note: Form SENR3334, Air Conditioning & Heating Systems Service Manual with R-12 Refrigerant, is available for insertion into this manual. The form is not a standard part of this manual. Note: Form SENR5664, Air Conditioning & Heating Systems Service Manual with R-134a Refrigerant, is available for insertion into this manual. The form is not a standard part of this manual.

IC 6.62 .29 .49 .29 2.86 .29 12.90 8.30 .29 12.90 2.86 8.30 .29 12.90

980G WHEEL LOADER

Contents for Service Manual

9CM1-UP, 2KR1-UP, 2SR1-UP

SENR5870-10 Note: This form lists the Service Manual modules available for this product. These items listed can also be ordered separately. Section Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Specifications Systems Operation, Testing & Adjusting Disassembly & Assembly Disassembly & Assembly Supplement Power Train Index Tab Specifications Systems Operation, Testing & Adjusting Service Manual Disassembly & Assembly Systems Index Tab Specifications Systems Operation, Testing & Adjusting Specifications Systems Operation, Testing & Adjusting Specifications Systems Operation, Testing & Adjusting Service Manual Service Manual

Title

3406C Engine (41Z1-Up) 3406C Engine (41Z1-Up) 3406C Engine (41Z1-Up)

Power Train Power Train Electronic Transmission Control System Power Train

Steering System Steering System Brake System Brake System Hydraulic System Hydraulic System Electronic Implement Control System Contour Series Seat Installation & Repair Disassembly & Assembly Machine Systems Electrical System & Operator’s Station Index Tab Service Manual Caterpillar Monitoring System Service Manual Payload Control System Service Manual Starting & Charging Systems Maintenance Index Tab Operation & Maintenance 980G Wheel Loader Schematic Index Tab Schematic Hydraulic System Schematic Electrical System (9CM1-1606, 2KR1-3721, 2SR1-820) Schematic Electrical System (9CM1607-2033, 2KR3722-4552) Schematic Electrical System (9CM2034-Up, 2KR4553-Up, 2SR821-Up)

09/15/14

Media No. SENR2910 SENR5871 SENR7733 SENR5870 SENR3130 SENR2870 SENR1027 SENR1028 SENR1029 SENR5873 SENR2871 SENR5874 SENR5875 SENR5890

00 01 08 05 06

SENR5877 SENR2872 SENR5878 SENR5879 SENR5880 SENR5881 SENR5882 SENR5883 SENR5891 SENR6615

03

SENR5885 SENR2996 SENR1394 SENR6614 SENR2947 SENR2874 SEBU6946 SENR2902 SENR5884 SENR5886 RENR4301 RENR4376

03 01 00 02 01 02 03

03 05 03 02 03 05 03 04 03 03 03 01 07

14.26 .30 .60 .30 3.40 .30 9.90 9.90 15.50 9.90 .30 3.40 9.90 15.50 26.00 .30 3.40 9.90 3.40 6.50 6.50 9.90 15.50 9.90 26.00 .30 15.50 6.50 3.40 .30 16.22

980G WHEEL LOADER (CONT.)

Contents for Service Manual

9CM1-UP, 2KR1-UP, 2SR1-UP

SENR5870-10 Note: This form lists the Service Manual modules available for this product. These items listed can also be ordered separately. Section

Title

Media No.

Note: The following additional information is available for this service manual. This information is not a standard part of the service manual, but can be ordered separately if needed. Systems Operation, Testing & Adjusting Operation & Maintenance Specifications, Systems Operation, Testing & Adjusting, Disassembly & Assembly Specifications, Systems Operation, Troubleshooting, Testing & Adjusting, Disassembly & Assembly

09/15/14

Work Area Visual System Work Area Vision System Air Conditioning and Heating R-12

RENR9833 SEBU8157 SENR3334

All Products Air Conditioning and Heating R-134a

SENR5664

980G SERIES II WHEEL LOADER VOLUME I AXG1-UP, AWH1-UP, AYT1-UP Note:

RENR6002-03 Contents for Service Manual RENR6000

This form lists the contents of the complete Service Manual. The items listed can be ordered separately.

Section Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Specifications Systems Operation, Testing & Adjusting Troubleshooting Disassembly & Assembly Disassembly & Assembly Supplement Power Train Index Tab Specifications Systems Operation Troubleshooting, Testing & Adjusting Disassembly & Assembly

05/04/10

Title

Form No.

3406E Engine 3406E Engine 3406E Engine 3406E Engine

SENR2300 RENR6001 SENR7733 RENR6002 SENR3130 SENR2870 RENR1362 RENR1363 SENR9630 RENR1364 RENR4377 SENR2871 RENR6006 RENR6007 RENR6008 RENR4378

Power Train Power Train Power Train Power Train

Rev. 00 01 08 05 06 03 01 00 02 01 02 03 03

Dlr. Net 14.26 .30 .60 .30 3.40 .30 9.90 9.90

IC

15.50 9.90 .30 3.40 9.90 15.50 26.00

12.90 8.30

13.69 .29 .49 .29 2.86 .29 8.30 8.30

.29

2.86 8.30 8.30 21.70

980G SERIES II WHEEL LOADER VOLUME II AXG1-UP, AWH1-UP, AYT1-UP

RENR6004-07 Contents for Service Manual RENR6000

Note: This form lists the Service Manual modules available for this product. These items listed can also be ordered separately. Section

Title

Binder Binder Label Safety Service Manual Contents Torque Specifications Systems Index Tab Specifications Systems Operation Testing & Adjusting Specifications Systems Operation Testing & Adjusting Specifications Systems Operation Troubleshooting, Testing & Adjusting Service Manual

Steering System Steering System Steering System Braking System Braking System Braking System Hydraulic System Hydraulic System Hydraulic System Contour Series Seat Installation & Repair Specifications Machine Systems Disassembly & Assembly Machine Systems Electrical System & Operator’s Station Index Tab Service Manual Caterpillar Monitoring System Service Manual Payload Control System Service Manual Starting & Charging Systems Service Manual Machine Security System Maintenance Index Tab Operation & Maintenance 980G Series II Wheel Loader Special Instruction Product Link 201 Schematic Index Tab Schematic Hydraulic System Schematic Electrical System

Form No. SENR2300 RENR6003 SENR7733 RENR6004 SENR3130 SENR2872 RENR6010 RENR6011 RENR6012 RENR6013 RENR6014 RENR6015 RENR6016 RENR6017 RENR6018 SENR6615 RENR6043 RENR4379 SENR2996 SENR1394 SENR6614 SENR2947 RENR2462 SENR2874 SEBU7362 REHS1642 SENR2902 RENR6019 RENR4361

Rev.

03 05

Dlr. Net 14.26 .30 .60 .30 3.40 .30 3.40 9.90

03 02

3.40 6.50

03 05

6.50 9.90

04

9.90

03

26.00 .30 15.50 6.50 3.40

00 00 08 01 06

03 03 01

.30 07

16.22

Note: The following additional information is available for this service manual. This information is not a standard part of the service manual, but can be ordered separately if needed. Systems Operation, Testing & Adjusting Operation & Maintenance Specifications, Systems Operation, Troubleshooting, Testing & Adjusting, Disassembly & Assembly

02/10/10

Work Area Visual System Work Area Vision System All Products Air Conditioning and Heating R-134a

RENR9833 SEBU8157 SENR5664

980H WHEEL LOADER VOLUME I JMS1-UP, MHG1-UP, A8J1-UP, KZL1-UP

Contents for Service Manual RENR8660-10 VOL I

Section Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Specifications Systems Operation, Testing & Adjusting Troubleshooting Disassembly & Assembly Disassembly & Assembly Supplement Power Train Index Tab Specifications Systems Operation Troubleshooting, Testing & Adjusting Disassembly & Assembly

01/28/15

Title

Media No.

C15 Engine C15 Engine C15 Engine C15 Engine

SENR2300 RENR8661 SENR7733 RENR8660 VOL I SENR3130 SENR2870 SENR9831 SENR9832 RENR5033 RENR8261 RENR8663 SENR2871 RENR8664 RENR8665 RENR8666 RENR8667

Power Train Power Train Power Train Power Train

R 01 08 05 06 03 01 00 02 01 02 03 03

14.2 .30 .60 .30 3.40 .30 9.90 9.90 1.50 9.90 .30 3.40 9.90 150 2.00

980H WHEEL LOADER VOLUME II JMS1-Up, MHG1-Up, A8J1-Up, KZL1-Up

Contents for Service Manual RENR8660-10 VOL II

Section

Title

Binder Binder Label Safety Service Manual Contents Torque Specifications Systems Index Tab Specifications Steering System Systems Operation Steering System Testing & Adjusting Steering System Specifications Braking System Systems Operation Braking System Testing & Adjusting Braking System Specifications Hydraulic System Systems Operation Hydraulic System Troubleshooting, Testing & Adjusting Hydraulic System Specifications Machine Systems Disassembly & Assembly Machine Systems Electrical System & Operator’s Station Index Tab Service Manual Caterpillar Monitoring System Service Manual Payload Control System Service Manual Payload Control System (3.0) Service Manual Contour Series Seat Installation & Repair Service Manual Starting & Charging Systems Service Manual Machine Security System Maintenance Index Tab Operation & Maintenance 980H Wheel Loader Special Instruction Product Link 201 Schematic Index Tab Schematic Hydraulic System Schematic Electrical System (JMS1-5144, MHG1-Up, A8J1-Up) Schematic Electrical System (JMS5145-Up, KZL1-Up)

Media No. SENR2300 RENR8668 SENR7733 RENR8660 VOL II SENR3130 SENR2872 RENR8670 RENR8671 RENR8672 RENR8673 RENR8674 RENR8675 RENR8676 RENR8677 RENR8678 RENR8680 RENR8681 SENR2996 SENR1394 SENR6614 RENR6293 SENR6615 SENR2947 RENR2462 SENR2874 SEBU7879 REHS1642 SENR2902 RENR8679 RENR8682 KENR8672

Note: The following additional information is available for this service manual. This information is not a standard part of the service manual, but can be ordered separately if needed. System Operation, Testing & Adjusting Operation & Maintenance Specifications, Systems Operation, Troubleshooting, Testing & Adjusting, Disassembly & Assembly

01/28/15

Work Area Visual System Work Area Visual System All Products Air Conditioning and Heating R-134a

RENR9833 SEBU8157 SENR5664

CARREGADEIRA 980H VOLUME I JMS1-UP, MHG1-UP, A8J1-UP, KZL1-UP

Conteúdo para o Manual de Serviço RPNR8660-10 VOL I

Seção Pasta Etiqueta da Pasta Segurança Conteúdo do Manual de Serviço Especificações de Torque Guia de Índice do Motor Especificações Operação de Sistemas, Testes e Ajustes Diagnóstico de Falhas Desmontagem e Montagem Suplemento de Desmontagem e Montagem Guia de Índice do Trem de Força Especificações Operação de Sistemas Diagnóstico de Falhas, Testes e Ajustes Desmontagem e Montagem

01/28/15

Título

Formulário N°

C15 Engine Motor C15 Motor C15 Motor C15

SENR2300 RPNR8661 SPNR7733 RPNR8660 VOL I SPNR3130 SPNR2870 SPNR9831 SPNR9832 RPNR5033 RPNR8261 RPNR8663 SPNR2871 RPNR8664 RPNR8665 RPNR8666 RPNR8667

Power Train Trem de Força Trem de Força Trem de Força

00 01 08 05 06 03 01 00 02 01 02 03 03

14,26 0,3 0,6 0,3 3,4 0,3 9,9 9,9 15,5 9,9 0,3 3,4 9,9 15,5 26,00

CARREGADEIRA 980H VOLUME II JMS1-UP, MHG1-UP, A8J1-UP, KZL1-UP

Conteúdo para o Manual de Serviço RPNR8660-10 VOL II

Nota: Este formulário lista o conteúdo do volume II do manual de serviço deste produto. Consulte o volume I para obter informações sobre o motor e o trem de força. Também é possível encomendar os itens listados separadamente. Seção

Título

Pasta Etiqueta da Pasta Segurança Conteúdo do Manual de Serviço Especificações de Torque Guia de Índice de Sistemas Especificações Steering System Operação de Sistemas Sistema de Direção Testes e Ajustes Sistema de Direção Especificações Braking System Operação de Sistemas Sistema de Freio Testes e Ajustes Sistema de Freio Especificações Hydraulic System Operação de Sistemas Sistema Hidráulico Diagnóstico de Falhas, Testes e Ajustes Sistema Hidráulico Especificações Machine Systems Desmontagem e Montagem Sistemas da Máquina Guia de Índice dos Sistemas Elétricos e do Compartimento do Operador Manual de Serviço Caterpillar Monitoring System Manual de Serviço Payload Control System Manual de Serviço Payload Control System (3.0) Manual de Serviço Contour Series Seat Installation & Repair Manual de Serviço Starting & Charging Systems Manual de Serviço Machine Security System Guia de Índice de Manutenção Operação e Manutenção 980H Wheel Loader Instrução Especial Product Link 201 Guia de Índice do Diagrama Diagrama Hydraulic System Diagrama Electrical System (JMS1-5144, MHG1-Up, A8J1-Up) Diagrama Electrical System (JMS5145-Up, KZL1-Up)

Formulário N° SENR2300 RPNR8668 SPNR7733 RPNR8660 VOL II SPNR3130 SPNR2872 RPNR8670 RPNR8671 RPNR8672 RPNR8673 RPNR8674 RPNR8675 RPNR8676 RPNR8677 RPNR8678 RPNR8680 RPNR8681 SPNR2996 SPNR1394 SPNR6614 RENR6293 SPNR6615 SPNR2947 RPNR2462 SPNR2874 SPBU7879 RPHS1642 SPNR2902 RENR8679 RENR8682 KENR8672

Note: Observação: As informações adicionais a seguir estão disponíveis para este manual de serviço. Essas informações não são uma parte padrão do manual de serviço, mas podem ser pedidas separadamente, se necessário. Operação de Sistemas, Testes e Ajustes Operação e Manutenção Especificações, Operação de Sistemas, Diagnóstico de Falhas, Testes e Ajustes, Desmontagem e Montagem

01/28/15

Work Area Visual System Work Area Visual System All Products Air Conditioning and Heating R-134a

RENR9833 SPBU8157 SPNR5664

980H WHEEL LOADERS PF81-UP

Contents for Service Manual UENR1700-01

Note: This form lists the contents for Volume I of the Service Manual for this product. These items listed can be ordered separately. Section

Title

Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Specifications C15/C18 Engine Systems Operations, Testing & Adjusting C15/C18 Engine Troubleshooting Guide C15/C18 Engine Engine Disassembly & Assembly C15/C18 Engine Engine Disassembly & Assembly 980H Wheel Loaders Supplement Power Train Index Tab Specifications Power Train Systems Operation Power Train Troubleshooting, Testing & Adjusting Power Train Disassembly & Assembly Power Train Systems Index Tab Specifications Steering System Systems Operation, Testing & Adjusting Steering System Specifications Braking & Hydraulic Fan System Systems Operation Braking & Hydraulic Fan System Specifications Hydraulic System Systems Operation Hydraulic System Troubleshooting, Testing & Adjusting Hydraulic System Specifications Machine Systems Disassembly & Assembly Machine Systems Electrical System & Operator’s Station Index Tab Service Manual Monitoring System Display Service Manual Payload Control System Service Manual Comfort Series Seat Service Manual Machine Security System Maintenance Index Tab Operation & Maintenance 980H Wheel Loaders Schematic Index Tab Schematic Hydraulic System Schematic Electrical System (continued)

03/11/15

Media No. SENR2300 UENR1701 SENR7733 UENR1700 SENR3130 SENR2870 SENR9831 SENR9832 RENR5033 RENR8261 UENR3321 SENR2871 UENR1703 UENR1704 UENR1625 UENR3319 SENR2872 UENR2001 UENR2002 UENR2003 UENR2004 UENR2005 UENR2006 UENR1694 UENR1711 UENR3318 SENR2996 UENR3206 RENR6293 RENR2165 RENR2462 SENR2874 SEBU9187 SENR2902 UENR1698 UENR1699

980H WHEEL LOADERS (cont.) PF81-UP

Contents for Service Manual UENR1700-01

Section

Title

Media No.

Note: The following additional information is available for this service manual. This information is not a standard part of the service manual, but can be ordered separately if needed. System Operation, Testing & Adjusting Operation & Maintenance Specifications, Systems Operation, Troubleshooting, Testing & Adjusting, Disassembly & Assembly

03/11/15

Work Area Visual System Work Area Visual System All Products Air Conditioning and Heating R-134a

RENR9833 SEBU8157 SENR5664

980K ホイールローダ ボリュームI（エンジン，パワートレーン） W7K1-Up，GTZ1-Up

KJNR6442 内容一覧: 整備解説書KJNR6440

Note: このフォームには，本製品の整備解説書のボリュームIの内容が掲載されています。 システム，電気系統および運転室，メンテナンスに関する情報については，ボリュームIIを参照してください。 掲載されている品目は別途購入できます。 セクション

タイトル

フォーム番号

バインダ バインダラベル 安全について 整備解説書の内容 締付けトルク エンジンインデックスタブ 整備基準 作動原理，試験および調整 トラブルシューティングガイド エンジンの分解および組立 エンジンの分解および組立: 補足資料

C13 Tier 4エンジン C13 Tier 4エンジン C13 Tier 4エンジン C13 Tier 4エンジン 980Kホイールローダ

SENR2300 KJNR6441 SJNR7733 KJNR6442 SJNR3130 SJNR2870 UENR0945 UJNR0946 KJNR9797 KJNR8150 KJNR6443

パワートレーンインデックスタブ 整備基準 作動原理 トラブルシューティング，試験および調整 分解および組立

パワー･ トレーン パワー･ トレーン パワー･ トレーン パワー･ トレーン

SJNR2871 KENR6444 KJNR6445 KJNR6446 KJNR6447

11/14/13

980K WHEEL LOADERS VOLUME I (Engine, Power Train) W7K1-Up, GTZ1-Up

Contents for Service Manual KENR6440-02 VOL I

Note: This form lists the contents for Volume I of the Service Manual for this product. See Volume II for the Systems, Electrical & Operator’s Station and Maintenance information. The items listed can be ordered separately. Section Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Specifications Systems Operations, Testing & Adjusting Troubleshooting Guide Engine Disassembly & Assembly Engine Disassembly & Assembly Supplement Power Train Index Tab Specifications Systems Operation Troubleshooting, Testing & Adjusting Disassembly & Assembly

03/30/16

Title

Media No.

C13 Tier 4 Engine C13 Tier 4 Engine C13 Tier 4 Engine C13 Tier 4 Engine 980K Wheel Loaders

SENR2300 KENR6441 SENR7733 KENR6440 VOL I SENR3130 SENR2870 UENR0945 UENR0946 KENR6849 KENR8150 KENR6443

Power Train Power Train Power Train Power Train

SENR2871 KENR6444 KENR6445 KENR6446 KENR6447

980K WHEEL LOADERS VOLUME II (Systems, Electrical & Operator’s Station, Maintenance) W7K1-Up, GTZ1-Up

Contents for Service Manual KENR6440-02 VOL II

Note: This form lists the contents of Volume II of the Service Manual for this product. See Volume I for the Engine & Power Train information. The items listed can be ordered separately. Section

Title

Binder Binder Label Safety Service Manual Contents Torque Specifications Systems Index Tab Specifications Steering System Systems Operation Steering System Testing & Adjusting Steering System Specifications Braking System Systems Operation Braking System Testing & Adjusting Braking System Specifications Hydraulic System Systems Operation Hydraulic System Troubleshooting, Testing & Adjusting Hydraulic System Specifications Machine Systems Disassembly & Assembly Machine Systems Service Manual Comfort Series Seat Service Manual Automatic Lubrication System Electrical System & Operator’s Station Index Tab Service Manual Monitoring System Display Service Manual Machine Electronic Control System Service Manual Vital Information Management System (VIMS) Maintenance Index Tab Operation & Maintenance Schematic Index Tab Schematic Hydraulic System Schematic Electrical System

Media No. SENR2301 KENR6448 SENR7733 KENR6440 VOL II SENR3130 SENR2872 KENR6450 KENR6451 KENR6452 KENR6453 KENR6454 KENR6455 KENR6456 KENR6457 KENR6458 KENR6459 KENR6460 RENR2165 RENR6331 SENR2996 UENR0359 UENR0786 UENR0769 SENR2874 SEBU8439 SENR2902 KENR6461 KENR6462

Note: The following additional information is available for this service manual. This information is not a standard part of the service manual, but can be ordered separately if needed. System Operation, Testing & Adjusting Operation & Maintenance Specifications, System Operation, Troubleshooting, Adjusting, Disassembly & Assembly

03/30/16

Work Area Visual System Work Area Visual System All Products Air Conditioning and Heating R134a

RENR9833 SEBU8157 SENR5664

980K ホイールローダ ボリュームII（システム，電気系統および運転室，メンテナンス） W7K1-Up，GTZ1-Up

KJNR6449-01 内容一覧: 整備解説書KJNR6440

Note: このフォームには，本製品の整備解説書のボリュームIIの内容が掲載されています。 エンジンおよびパワートレーンに関する情報については，ボリュームIを参照してください。 掲載されている品目は別途購入できます。 セクション バインダ バインダラベル 安全について 整備解説書の内容 締付けトルク システムインデックスタブ 整備基準 作動原理 試験および調整 整備基準 作動原理 試験および調整 整備基準 作動原理 トラブルシューティング，試験および調整 整備基準 分解および組立 整備解説書 整備解説書 電気系統および運転室インデックスタブ 整備解説書 整備解説書 整備解説書 メンテナンスインデックスタブ 運転およびメンテナンス 回路図インデックスタブ 模式図 模式図

タイトル

ステアリング･ システム ステアリング･ システム ステアリング･ システム ブレーキ･ システム ブレーキ･ システム ブレーキ･ システム ハイドロリックシステム ハイドロリックシステム ハイドロリックシステム 車両システム 車両システム コンフォートシリーズシート 自動給脂装置 モニタリングシステムディスプレイ 車両エレクトロニックコントロールシステム 重要情報管理システム（VIMS）

ハイドロリックシステム 電気系統

フォーム番号 SENR2301 KJNR6448 SJNR7733 KJNR6449 SJNR3130 SJNR2872 KENR6450 KJNR6451 KJNR6452 KENR6453 KJNR6454 KJNR6455 KENR6456 KJNR6457 KJNR6458 KENR6459 KJNR6460 RJNR2165 RENR6331 SJNR2996 UJNR0359 UENR0786 UENR0769 SJNR2874 SJBU8439 SJNR2902 KENR6461 KENR6462

Note: この整備解説書については，次の補足情報をご利用いただけます。 この情報は，標準の整備解説書には含まれませんが，必要に応じて別途購入できます。 作動原理，試験および調整 作業範囲ビジョンシステム 運転およびメンテナンス 作業範囲ビジョンシステム 仕様，作動原理，トラブルシューティング，調整，分解お 全製品エアコンおよびヒータR134a よび組立

11/14/13

RENR9833 SEBU8157 SENR5664

986H WHEEL LOADER VOLUME I (ENGINE, SYSTEMS) L8S1-UP, 9861-UP

Contents for Service Manual UENR0360-03 VOL I

Note: This form lists the contents for Volume I of the Service Manual for this product. See Volume II for the Electrical System & Operator’s Station, Maintenance, and Schematics information. The items listed can be ordered separately. Section Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Specifications Systems Operations, Testing & Adjusting Troubleshooting Guide Engine Disassembly & Assembly Disassembly & Assembly Index Tab Disassembly and Assembly Disassembly and Assembly Systems Index Tab Specifications Systems Operation, Testing & Adjusting Troubleshooting Disassembly and Assembly Supplement

10/31/16

Title

Media No.

C15 Engine C15 Engine C15 Engine C15 Engine

SENR2300 UENR0361 SENR7733 UENR0360 VOL I SENR3130 SENR2870 SENR9831 SENR9832 RENR5033 RENR8261 SENR2875 UENR0367 UENR0381 SENR2872 UENR2007

Power Train Machine Systems Power Train, Steering, Braking, Hydraulic Machine Systems Power Train, Steering, Braking, Hydraulic Machine Systems Power Train, Steering, Braking, Hydraulic Machine Systems Machine Systems

UENR0365 UENR0366 UENR0363

986H WHEEL LOADER VOLUME II (ELECTRICAL SYSTEM & OPERATOR’S STATION, MAINTENANCE, SCHEMATICS) L8S1-UP, 9861-UP

Contents for Service Manual UENR0360-03 VOL II

Note: This form lists the contents for Volume II of the Service Manual for this product. See Volume I for the Engine, Disassembly & Assembly, and Systems information. The items listed can be ordered separately. Section

Title

Binder Binder Label Safety Service Manual Contents Torque Specifications Electrical System & Operator’s Station Index Tab Service Manual Product Link/VIMS Service Manual LRC Monitoring System Maintenance Index Tab Operation & Maintenance 986H Wheel Loader Schematic Index Tab Schematic Hydraulic System Schematic Electrical System

Media No. SENR2300 UENR0368 SENR7733 UENR0360 VOL II SENR3130 SENR2996 RENR8143 UENR3206 SENR2874 SEBU8792 SENR2902 UENR0382 UENR0383

Note: The following additional information is available for this service manual. This information is not a standard part of the service manual, but can be ordered separately if needed. System Operation, Testing & Adjusting

Work Area Visual System

RENR9833

Operation & Maintenance

Work Area Visual System

SEBU8157

Specifications, Systems Operation, Troubleshooting, Testing & Adjusting, Disassembly & Assembly

All Products Air Conditioning and Heating R-134a (L8S1-Up)

SENR5664

Specifications, Systems Operation, Troubleshooting, Testing & Adjusting, Disassembly & Assembly

All Products Air Conditioning and Heating R-134a (9861-Up)

UENR4125

10/31/16

Caterpillar: Confidential Green

988 WHEEL LOADER 87A2385-UP

RENR6180-00 Contents for Service Manual REG00550

Section Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Systems Operation, Testing & Adjusting Specifications Systems Operation, Testing & Adjusting, Specifications Power Train Index Tab Systems Operation, Testing & Adjusting, Specifications Testing & Adjusting Systems Operation, Testing & Adjusting Testing & Adjusting Specifications Systems Operation, Testing & Adjusting Testing & Adjusting Testing & Adjusting Testing & Adjusting

Title

5.4” Bore Six Cyl. Engine (w/spacer plate) 5.4” Bore Six Cyl. Engine (w/spacer plate) 5.4” Bore Six Cyl. Engine (w/o spacer plate) Power Train (87A2385-3978) Power Shift Transmission (87A2385-3978) Power Train (87A3979-6867) Power Shift Transmission (87A3979-6867) Power Train Power Train (87A6868-Up) Power Shift Transmission (87A6868-7903) Power Shift Transmission (87A7904-8967) Power Shift Transmission (87A8968-Up) Power Train

Specifications Systems Index Tab Systems Operation, Testing & Adjusting, Steering & Brake Systems Specifications Systems Operation, Disassembly & Supplemental Steering System Assembly, Specifications Tee Test Steering System Tee Test – Procedure-I Steering System Systems Operation, Testing & Adjusting Hydraulic System Specifications Hydraulic System Tee Test Tools Tee Test Flow Meter (Earlier) Tee Test Flow Meter (Later) Tee Test – Procedure-III Flow Meter (continued on next page)

Form No. SENR2300 REG01037 SENR7733 RENR6180 SENR3130 SENR2870 REG00570 REG01547 REG00558 SENR2871 REG00589 REG01482 REG00815 REG01483 REG01519 REG01554 REG01555 SENR7213 SENR7214 REG01556 SENR2872 REG00617 REG00939 REG01202 REG01193 REG00580 REG01668 REG00910 REG00882 REG01127 REG00883

Caterpillar: Confidential Green

988 WHEEL LOADER (CONT.) 87A2385-UP

RENR6180-00 Contents for Service Manual REG00550

Section Disassembly & Assembly Index Tab Disassembly & Assembly Disassembly & Assembly Disassembly & Assembly Disassembly & Assembly Disassembly & Assembly Disassembly & Assembly Disassembly & Assembly Disassembly & Assembly Disassembly & Assembly Disassembly & Assembly Maintenance Index Tab Maintenance Manual

Title General Instructions Flushing Contaminated Hydraulic Systems Axial Piston Hydraulic Pump Gear-Type Pump (Series 5 Single Sec) Gear-Type Pump (Series 20 Tandem) 988 Engine 988 Power Train Variable Capacity Torque Converter Torque Proportioning Differential Machine Systems 988 Wheel Loader

Form No. SENR2875 REG00684 SENR7145 REG00982 REG00984 REG00855 REG01143 REG01136 SENR7974 REG01104 REG01119 SENR2874 SEBU5358

Caterpillar: Confidential Green

988B WHEEL LOADER 50W1-50W6040; EXCLUDING 50W6013

SENR7320-08 Contents for Service Manual SENR7318

Section Binder Binder Label Safety Service Manual Contents Engine Index Tab Specifications Systems Operation Testing & Adjusting Disassembly & Assembly Power Train Index Tab Specifications Systems Operation Testing & Adjusting Testing & Adjusting Disassembly & Assembly Systems Index Tab Specifications Systems Operation Testing & Adjusting Tee Test Tee Test Tee Test Specifications Systems Operation Testing & Adjusting Specifications Systems Operation Testing & Adjusting Tee Test Tee Test Disassembly & Assembly Operator's Station Index Tab Service Manual Disassembly & Assembly Maintenance Index Tab Operation & Maintenance Operation & Maintenance Schematic Index Tab Schematics

Title

3408 Engine 3408 Engine 988B Engine Power Train Power Train Power Shift Transmission Power Train Steering System Steering System Tee Test Tools Steering Tee Test Steering Tee Test Procedure-I Brake System Brake System Loader Hydraulic System Loader Hydraulic System Flow Meter Tee Test Flow Meter Tee Test Procedure-XV Machine Systems Operator's Station Operator's Station 988B Wheel Loader (50W1-3776) 988B Wheel Loader (50W3777-6040) 988B Wheel Loader

Form No. SENR2300 SENR7319 SENR7733 SENR7320 SENR2870 SENR4641 SENR4642 SENR7321 SENR2871 SENR7322 SENR7323 SENR7324 SENR7325 SENR2872 SENR7326 SENR7327 REG00910 SENR7468 REG01193 SENR7328 SENR7329 SENR7330 SENR7331 SENR7469 SENR7470 SENR7332 SENR2873 SENR7334 SENR7498 SENR2874 SEBU5403 SEBU5669 SENR2902 SENR7333

Rev.

01 08 07

03 03 01 02 02

04 02 01 02 02 02 01 02 01 02 01 02

Dlr. Net 14.26 .30 .51 .30 .30 5.66 8.65 22.60 .30 2.98 5.66 2.98 22.60 .30 2.98 2.98 2.98 2.98 2.98 2.98 2.98 2.98 5.66 2.98 2.98 22.60 .30 13.44 13.44 .30 16.22 16.22

IC 13.69 .29 .49 .29 .29 5.43 8.30 21.70 .29 2.86 5.43 2.86 21.70 .29 2.86 2.86 2.86 2.86 2.86 2.86 2.86 2.86 5.43 2.86 2.86 21.70 .29 12.90 12.90 .30 15.57 15.57

Caterpillar: Confidential Green

988B WHEEL LOADER 50W6041-UP; INCLUDING 50W6013

SENR2622-06 Contents for Service Manual SENR2620

Section

Title

Binder Binder Label Safety Service Manual Contents Engine Index Tab Specifications 3408 Engine Systems Operation, Testing & Adjusting 3408 Engine Disassembly & Assembly 3408 Engine Power Train Index Tab Specifications 988B Power Train Systems Operation, Testing & Adjusting 988B Power Train Testing & Adjusting 988B Power Shift Transmission Disassembly & Assembly 988B Power Train Systems Index Tab Specifications 988B Steering System Systems Operation, Testing & Adjusting 988B Steering System Specifications 988B Brake System Systems Operation, Testing & Adjusting 988B Brake System Specifications 988B Hydraulic System Systems Operation, Testing & Adjusting 988B Hydraulic System Disassembly & Assembly 988B Machine Systems Electrical System & Operator's Station Index Tab Systems Operation, Testing & Adjusting Starting & Charging Systems Operator's Station 988B Operator's Station & Electrical System Disassembly & Assembly 988B Operator's Station Maintenance Index Tab Operation & Maintenance 988B Wheel Loader Schematic Index Tab Schematic 988B Hydraulic System Schematic 988B Electrical System

Form No. SENR2300 SENR2621 SENR7733 SENR2622 SENR2870 SENR4641 SENR4642 SENR2623 SENR2871 SENR2624 SENR2625 SENR2626 SENR7325 SENR2872 SENR2628 SENR2629 SENR2630 SENR2631 SENR2632 SENR2633 SENR7332 SENR2996 SENR2947 SENR2637 SENR2528 SENR2874 SEBU6281 SENR2902 SENR2635 SENR2636

988F SERIES II WHEEL LOADER 2ZR1-UP

Contents for Service Manual SENR1355-06

Note:

This form lists the contents of the complete Service Manual. The items listed can be ordered separately.

Section Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Specifications Systems Operation, Testing & Adjusting Engine Troubleshooting Guide Disassembly & Assembly Disassembly & Assembly Supplement Power Train Index Tab Specifications Systems Operation, Testing & Adjusting Testing & Adjusting Systems Operation, Testing & Adjusting Disassembly & Assembly Systems Index Tab Specifications Systems Operation, Testing & Adjusting Specifications Systems Operation, Testing & Adjusting Specifications Systems Operation, Testing & Adjusting Service Manual

Title

3408E Engine (99C1-Up) 3408E Engine (99C1-Up) 3408E Engine (99C1-Up) 3408E Engine (99C1-Up) 988F Series II Engine Power Train Power Train Power Shift Transmission Electronic Transmission Control Power Train

Steering System Steering System Brake System Brake System Hydraulic System Hydraulic System Contour Series Seat Installation & Repair Disassembly & Assembly Machine Systems Electrical System & Operator’s Station Index Tab Service Manual Computerized Monitoring SystemVFD Service Manual Payload Control System Systems Operation, Testing & Adjusting Starting & Charging Systems Maintenance Index Tab Operation & Maintenance Schematic Index Tab Schematic Hydraulic System Schematic 3408E Engine Schematic Electrical System

04/20/15

Media No. SENR2301 SENR1357 SENR7733 SENR1355 SENR3130 SENR2870 SENR1017 SENR1018 SENR1060 SENR1013 SENR1320 SENR2871 SENR5726 SENR5727 SENR5728 SENR5704 SENR5729 SENR2872 SENR5730 SENR5731 SENR5732 SENR5733 SENR5734 SENR5735 SENR6615 SENR5737 SENR2996 SENR5247 SENR6614 SENR2947 SENR2874 SEBU6978 SENR2902 SENR5736 SENR1026 SENR5887

01 01 01 01 04

6.90 .30 .51 .30 2.98 .30 8.65 8.65 22.60 13.44 8.65 .30 2.98 8.65 2.98 8.65 22.60 .30 2.98 5.66 2.98 5.66 2.98 5.66 8.65

03

22.60 .30 8.65

01 08 03 06

02 02

01 01 04 03

03 01 02

5.66 2.98 .30 16.22

Caterpillar: Confidential Green

988F WHEEL LOADER 8YG1-UP

SENR5722-07 Contents for Service Manual SENR5720

Section Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Specifications Systems Operation, Testing & Adjusting Specifications Systems Operation, Testing & Adjusting Disassembly & Assembly 988F Disassembly & Assembly Power Train Index Tab Specifications Systems Operation, Testing & Adjusting Testing & Adjusting Systems Operation, Testing & Adjusting Disassembly & Assembly Systems Index Tab Specifications Systems Operation, Testing & Adjusting Specifications Systems Operation, Testing & Adjusting Specifications Systems Operation, Testing & Adjusting Service Manual

Title

3408 Engine (48W1-35357) 3408 Engine (48W1-35357) 3408C Engine (48W-35358-Up) 3408C Engine (48W35358-Up) 3408 Engine (48W34250-35357) 3408C Engine (48W35358-Up) Power Train Power Train Power Shift Transmission Electronic Transmission Control Power Train

Steering System Steering System Brake System Brake System Hydraulic System Hydraulic System Contour Series Seat Installation & Repair Disassembly & Assembly Machine Systems Electrical System & Operator’s Station Index Tab Service Manual Computerized Monitoring SystemVFD Service Manual Wheel Loader Payload Measurement System Systems Operation, Testing & Adjusting Starting & Charging Systems Maintenance Index Tab Operation & Maintenance Schematic Index Tab Schematic Hydraulic System Schematic Electrical System

Form No. SENR2300 SENR5721 SENR7733 SENR5722 SENR3130 SENR2870 SENR4641 SENR4642 SENR6475 SENR6476 SENR5725 SENR6571 SENR2871 SENR5726 SENR5727 SENR5728 SENR5704 SENR5729 SENR2872 SENR5730 SENR5731 SENR5732 SENR5733 SENR5734 SENR5735 SENR6615 SENR5737 SENR2996 SENR5247

Rev.

01 01 01 01 02

Dlr. Net 14.26 .30 .51 .30 2.98 .30 5.66 8.65 8.65 8.65 13.44 13.44 .30 2.98 8.65 2.98 8.65 22.60 .30 2.98 5.66 2.98 5.66 2.98 5.66 8.65

03

22.60 .30 8.65

08 06 06

01 01

01 01 04 03

SENR6756 SENR2947 SENR2874 SEBU6466 SENR2902 SENR5736 SENR5738

01

IC 13.69 .29 .49 .29 2.86 .29 5.43 8.30 8.30 8.30 12.90 12.90 .29 2.86 8.30 2.86 8.30 21.70 .29 2.86 5.43 2.86 5.43 2.86 5.43 8.30 21.70 .29 8.30

5.66

5.43

2.98 .30 16.22

2.86 .29 15.57

Caterpillar: Confidential Green

988G WHEEL LOADER VOLUME I (ENGINE AND POWER TRAIN) BNH1-UP, 2TW1-UP

RENR3089-04 Contents for

Section

Form No.

Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Specifications Systems Operation, Testing & Adjusting Troubleshooting Troubleshooting Disassembly & Assembly Disassembly & Assembly Supplement Power Train Index Tab Specifications Systems Operation Testing & Adjusting Disassembly & Assembly

Title

3456 ATAAC Engine 3456 ATAAC Engine 3456 ATAAC Engine for 988G (2TW1-Up) 3456 ATAAC Engine for 988G (BNH1-Up) 3456 ATAAC Engine 988G Engine Power Train Power Train Power Train Power Train

Service Manual RENR3086

SENR2300 RENR3087 SENR7733 RENR3089 SENR3130 SENR2870 RENR1362 RENR1363 RENR1365 RENR2372 RENR1364 RENR3091 SENR2871 RENR3093 RENR3094 RENR3095 RENR3096

Rev. 00 00 08 00 06

01 00 00 00 02 00

Caterpillar: Confidential Green

988G WHEEL LOADER VOLUME II (SYSTEMS, ELECTRICAL AND MAINTENANCE) BNH1-UP, 2TW1-UP

RENR3090-07 Contents for

Section

Form No.

Title

Binder Binder Label Safety Service Manual Contents Torque Specifications Systems Index Tab Specifications Steering System Systems Operation Steering System Testing & Adjusting Steering System Specifications Braking System Systems Operation Braking System Testing & Adjusting Braking System Specifications Hydraulic System Systems Operation Hydraulic System Testing & Adjusting Hydraulic System Service Manual Caterpillar Monitoring System Specifications Machine Systems Disassembly & Assembly Machine Systems Electrical System & Operator’s Station Index Tab Systems Operation, Testing & Adjusting Starting & Charging System Service Manual Comfort Series Seat Maintenance Index Tab Operation & Maintenance 988G Wheel Loader Schematic Index Tab Schematic Hydraulic System Schematic Electrical System (2TW1-Up) Schematic Electrical System (BNH1-Up) Schematic Electrical System (BNH1-Up) (with Rebuilt Cab)

Service Manual RENR3086

SENR2300 RENR3088 SENR7733 RENR3090 SENR3130 SENR2872 RENR3097 RENR3098 RENR3099 RENR2197 RENR2198 RENR2199 RENR2169 RENR2170 RENR2171 SENR1394 RENR6005 RENR2173 SENR2996 SENR2947 RENR2165 SENR2874 SEBU7198 SENR2902 RENR2172 RENR2195 RENR6268 KENR6291

Rev. 00 00 08 01 06 00 00 00 01 00 01 01 01 02 03 00 01 00 00

Dlr. Net 14.26 .30 .60 .30 3.40 .30 3.40 6.50 6.50 3.40 3.40 3.40 6.50 13.40 26.00 15.50 39.70 .30 3.40 6.50 .30 16.22

Note: Form SENR3334, Air Conditioning & Heating Systems Service Manual with R-12 Refrigerant, is available for insertion into this manual. The form is not a standard part of this manual. Note: Form SENR5664, Air Conditioning & Heating Systems Service Manual with R-134a Refrigerant, is available for insertion into this manual. The form is not a standard part of this manual.

988H WHEEL LOADER VOLUME I (ENGINE AND POWER TRAIN) BXY1-UP, A7A1-UP

RENR6202-06 Contents for Service Manual RENR6200

Note: This form lists the contents for Volume II of the Service Manual for this product. See Volume II for the Systems, Electrical & Operator’s Station, Maintenance and Schematics information. The items listed can be ordered separately. Section Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Specifications Systems Operation, Testing & Adjusting Troubleshooting Disassembly & Assembly Disassembly & Assembly Supplement Power Train Index Tab Specifications Systems Operation Testing & Adjusting Disassembly & Assembly

08/04/11

Title

C18 ACERT Engine C18 ACERT Engine C18 ACERT Engine C18 ACERT Engine 988H Engine Power Train Power Train Power Train Power Train

Form No. SENR2300 RENR6201 SENR7733 RENR6202 SENR3130 SENR2870 SENR9831 SENR9832 RENR5033 RENR8261 RENR6207 SENR2871 RENR6203 RENR6204 RENR6205 RENR6206

Rev. 00 00 08 00 06

01 00 00 00 02 00

988H WHEEL LOADER VOLUME II (SYSTEMS, ELECTRICAL, MAINTENANCE AND SCHEMATICS) BXY1-UP, A7A1-UP

RENR6209-09 Contents for Service Manual RENR6200

Note: This form lists the contents for Volume II of the Service Manual for this product. See Volume I for the Engine and Power Train information. The items listed can be ordered separately. Section

Title

Binder Binder Label Safety Service Manual Contents Torque Specifications Systems Index Tab Specifications Steering System Systems Operation Steering System Testing & Adjusting Steering System Specifications Braking System Systems Operation Braking System Testing & Adjusting Braking System Specifications Hydraulic System Systems Operation Hydraulic System Testing & Adjusting, Troubleshooting Hydraulic System (BXY1-3999) Testing & Adjusting, Troubleshooting Hydraulic System (BXY4000-Up) Service Manual Caterpillar Monitoring System Specifications Machine Systems Disassembly & Assembly Machine Systems Specifications, Systems Operation, Testing Automatic Lubrication System and Adjusting (Electrical Actuated System) Specifications, Systems Operation, Testing Automatic Lubrication System and Adjusting (Hydraulic Actuated System) Electrical System & Operator’s Station Index Tab Systems Operation, Testing & Adjusting Starting & Charging System Service Manual Comfort Series Seat Maintenance Index Tab Operation & Maintenance 988H Wheel Loader (BXY1-3999) Operation & Maintenance 988H Wheel Loader (BXY4000-Up & A7A1-Up) Schematic Index Tab Schematic Hydraulic System (BXY1-3999) Schematic Hydraulic System (BXY4000-Up & A7A1-Up) Schematic Electrical System (BXY1-3999) Schematic Electrical System (BXY4000-Up & A7A1-Up) (continued on next page)

05/02/14

Form No. SENR2301 RENR6208 SENR7733 RENR6209 SENR3130 SENR2872 RENR6210 RENR6211 RENR6212 RENR6213 RENR6214 RENR6215 RENR6216 RENR6217 RENR6218 UENR0331 SENR1394 RENR6220 RENR6222 KENR5806

Rev.

00 00 00 01 00 01 01 01 02

Dlr. Net 14.26 .30 .60 .30 3.40 .30 3.40 6.50 6.50 3.40 3.40 3.40 6.50 13.40 26.00

03

15.50

00

39.70

01 00

.30 3.40 6.50 .30 16.22

00 00 08 01 06

RENR5397 SENR2996 SENR2947 RENR2165 SENR2874 SEBU7808 SEBU8480 SENR2902 RENR6219 UENR1249 RENR3079 UENR0333

00

214.48

988H WHEEL LOADER (CONT.) VOLUME II (SYSTEMS, ELECTRICAL, MAINTENANCE AND SCHEMATICS) BXY1-UP, A7A1-UP

RENR6209-09 Contents for Service Manual RENR6200

Note: Form SENR3334, Air Conditioning & Heating Systems Service Manual with R-12 Refrigerant, is available for insertion into this manual. The form is not a standard part of this manual. Note: Form SENR5664, Air Conditioning & Heating Systems Service Manual with R-134a Refrigerant, is available for insertion into this manual. The form is not a standard part of this manual.

05/02/14

CARGADOR DE RUEDAS 988H VOLUMEN I (MOTOR Y TREN DE FUERZA) BXY1-YSIG

RSNR6202-05 Contenido para Manual de Servicio RSNR6200

Note: Este formulario contiene el contenido del manual de servicio completo. Los artículos indicados pueden pedirse por separado. Sección

Título

Carpeta Etiqueta de la carpeta Seguridad Contenido del Manual de Servicio Especificaciones de par de apriete Orejeta del índice del motor Especificaciones Motor C18 Acert Operación de Sistemas, Pruebas y Motor C18 Acert Ajustes Localización y solución de problemas Motor C18 Acert Desarmado y Armado Motor C18 Acert Suplemento de Desarmado y Armado Motor 988H Orejeta del índice del tren de fuerza Especificaciones Tren de fuerza Operación de Sistemas Tren de fuerza Pruebas y Ajustes Tren de fuerza Desarmado y Armado Tren de fuerza

5/5/2010

No. de forma SENR2300 RSNR6201 SSNR7733 RSNR6202 SSNR3130 SSNR2870 SSNR9831 SSNR9832 RSNR5033 RSNR8261 RSNR6207 SSNR2871 RSNR6203 RSNR6204 RSNR6205 RSNR6206

Rev. 00 00 08 00 06

01 00 00 00 02 00

CARGADOR DE RUEDAS 988H VOLUMEN II (SISTEMAS, SISTEMA ELÉCTRICO, MANTENIMIENTO, DIAGRAMAS) BXY1-YSIG

RSNR6209-06 Contenido para Manual de Servicio RSNR6200

Note: Este formulario contiene el contenido del manual de servicio completo. Los artículos indicados pueden pedirse por separado. Sección

Título

Carpeta Etiqueta de la carpeta Seguridad Contenido del Manual de Servicio Especificaciones de par de apriete Orejeta del índice de Sistemas Especificaciones Sistema de la dirección Operación de Sistemas Sistema de la dirección Pruebas y Ajustes Sistema de la dirección Especificaciones Sistema de frenos Operación de Sistemas Sistema de frenos Pruebas y Ajustes Sistema de frenos Especificaciones Sistema hidráulico Operación de Sistemas Sistema hidráulico Pruebas y Ajustes, Localización y solución Sistema hidráulico de problemas Manual de Servicio Sistema Monitor Caterpillar Especificaciones Sistemas de máquina Desarmado y Armado Sistemas de máquina Especificaciones, Operación de Sistemas, Sistema de Lubricación Automática Pruebas y Ajustes (Sistema accionado eléctricamente) Especificaciones, Operación de Sistemas, Sistema de Lubricación Automática Pruebas y Ajustes (Sistema accionado hidráulicamente) Orejeta del índice del Sistema eléctrico y Estación del operador Operación de Sistemas, Pruebas y Ajustes Sistema de carga y arranque Manual de Servicio Asiento de la Serie Comfort Orejeta del índice de mantenimiento Operación y Mantenimiento Cargador de ruedas 988H Orejeta del Índice de Diagramas Diagrama Sistema hidráulico Diagrama Sistema eléctrico

Rev.

Dlr. Net

SENR2300 RSNR6208 SSNR7733 RSNR6209 SSNR3130 SSNR2872 RSNR6210 RSNR6211 RSNR6212 RSNR6213 RSNR6214 RSNR6215 RSNR6216 RSNR6217 RSNR6218

00 00 08 01 06 00 00 00 01 00 01 01 01 02

14.26 .30 .60 .30 3.40 .30 3.40 6.50 6.50 3.40 3.40 3.40 6.50 13.40 26.00

SSNR1394 RSNR6220 RSNR6222 KSNR5806

03

15.50

00

39.70

No. de forma

RSNR5397 SSNR2996 SSNR2947 RSNR2165 SSNR2874 SSBU7808 SSNR2902 RENR6219 RENR6223

01 00 00

.30 3.40 6.50 .30 16.22 214.48

Note: El formulario SENR3334, Air Conditioning & Heating Systems Service Manual with R-12 Refrigerant, se puede adjuntar a este manual. El formulario es una sección independiente y no estándar de este manual. Note: El formulario SENR5664, Air Conditioning & Heating Systems Service Manual with R-134 Refrigerant, se puede adjuntar a este manual. El formulario es una sección independiente y no estándar de este manual.

5/5/2010

988H 轮式装载机

RCNR6202-06

第 I 卷（发动机和动力传动系）

目录

BXY1-以上、A7A1-以上

维修手册 RCNR6200

注：

该表单列出了本产品维修手册第 II 卷的目录部分。有关系统、电气系统和操作台、保养与示意图信息，请参阅第

II 卷。列出的项目可单独订购。

部分

标题

表单编号

修订

资料夹

SENR2300

00

资料夹卷标

RCNR6201

00

安全

SCNR7733

08

维修手册目录

RCNR6202

00

扭矩规格

SCNR3130

06

发动机索引标签

SCNR2870

技术规格

C18 ACERT 发动机

SCNR9831

系统操作、测试和调整

C18 ACERT 发动机

SCNR9832

故障诊断与排除

C18 ACERT 发动机

RCNR5033

拆解和组装

C18 ACERT 发动机

RCNR8261

01

拆解和组装增补

988H 发动机

RCNR6207

00

动力传动系索引标签

SCNR2871

技术规格

动力传动系

RCNR6203

00

系统操作

动力传动系

RCNR6204

00

测试和调整

动力传动系

RCNR6205

02

拆解和组装

动力传动系

RCNR6206

00

12/18/12

988H 轮式装载机

RCNR6209-09

第 II 卷（系统、电气系统、保养和示意图）

目录

BXY1-以上、A7A1-以上

维修手册 RCNR6200

注：

该表单列出了本产品维修手册第 II 卷的目录部分。有关发动机与动力传动系信息，请参阅第 I 卷。列出的项目可

单独订购。

部分

标题

表单编号

修订

代理商 网络

资料夹

SENR2301

00

14.26

资料夹卷标

RCNR6208

00

.30

安全

SCNR7733

08

.60

维修手册目录

RCNR6209

01

.30

扭矩规格

SCNR3130

06

3.40

系统索引标签

SCNR2872

.30

技术规格

转向系统

RCNR6210

00

3.40

系统操作

转向系统

RCNR6211

00

6.50

测试和调整

转向系统

RCNR6212

00

6.50

技术规格

制动系统

RCNR6213

01

3.40

系统操作

制动系统

RCNR6214

00

3.40

测试和调整

制动系统

RCNR6215

01

3.40

技术规格

液压系统

RCNR6216

01

6.50

系统操作

液压系统

RCNR6217

01

13.40

测试和调整、故障诊断与排除

液压系统（BXY1-3999）

RCNR6218

02

26.00

测试和调整、故障诊断与排除

液压系统（BXY4000-以上）

UCNR0331

维修手册

Caterpillar 监控系统

SCNR1394

03

15.50

技术规格

机器系统

RCNR6220

拆解和组装

机器系统

RCNR6222

00

39.70

技术规格、系统操作、测试和调整

自动润滑系统

KCNR5806

（电动系统） 技术规格、系统操作、测试和调整

自动润滑系统

RCNR5397

（液压驱动系统） 电气系统和操作台索引标签

SCNR2996

.30

系统操作、测试和调整

起动和充电系统

SCNR2947

01

3.40

维修手册

舒适系列座椅

RCNR2165

00

6.50

保养索引标签

12/18/12

SCNR2874

.30

操作和保养

988H 轮式装载机（BWY1-3999）

SCBU7808

操作和保养

988H 轮式装载机（BWY4000-以上和

SCBU8480

00

16.22

A7A1-以上） 示意图索引标签

SCNR2902

示意图

液压系统（BXY1-3999）

RENR6219

示意图

液压系统（BXY4000-以上和 A7A1-以

UENR1249

上） 示意图

电气系统（BXY1-3999）

RENR3079

示意图

液压系统（BXY4000-以上和 A7A1-以

UENR0333

上） （下页续）

12/18/12

214.48

988H 轮式装载机（续）

RCNR6209-09

第 II 卷（系统、电气系统、保养和示意图）

目录

BXY1-以上、A7A1-以上

维修手册 RCNR6200

注：

采用 R-12 制冷剂的空调和加热器维修手册（表单号 SENR3334）在本手册中插入。该资料不是本手册的标准组

成部分。 注：

采用 R-134a 制冷剂的空调和加热器维修手册（表单号 SENR5664）在本手册中插入。该资料不是本手册的标准

组成部分。

12/18/12

990 WHEEL LOADER 7HK1-UP

Contents for Service Manual SENR6640-02

Note:

This form lists the contents of the complete Service Manual. The items listed can be ordered separately.

Section Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Specifications Systems Operation, Testing & Adjusting Disassembly & Assembly Disassembly & Assembly Supplement Power Train Index Tab Specifications Systems Operation, Testing & Adjusting Systems Operation, Testing & Adjusting Disassembly & Assembly Systems Index Tab Specifications Systems Operation, Testing & Adjusting Specifications Systems Operation, Testing & Adjusting Specifications Systems Operation, Testing & Adjusting Service Manual

Title

3412C Engine (73W14714-Up) 3412C Engine (73W14714-Up) 3412C Engine (73W14714-Up) 990 Engine (73W14714-Up) Power Train Power Train Electronic Transmission Control Power Train

Steering System Steering System Brake System Brake System Hydraulic System Hydraulic System Contour Series Seat Installation & Repair Disassembly & Assembly Machine Systems Electrical System & Operator’s Station Index Tab Service Manual Engine Fan & Ride Control System Service Manual Computerized Monitoring SystemVFD Service Manual Payload Measurement System Systems Operation, Testing & Adjusting Starting & Charging Systems Maintenance Index Tab Operation & Maintenance Schematic Index Tab Schematic Hydraulic System Schematic Electrical System

01/06/17

Media No. SENR2300 SENR6640LBL SENR7733 SENR6640 SENR3130 SENR2870 SENR6576 SENR6577 SENR6578 SENR1340 SENR2871 SENR6644 SENR6645 SENR5704 SENR6647 SENR2872 SENR6648 SENR6649 SENR6650 SENR6651 SENR6652 SENR6653 SENR6615 SENR6655 SENR2996 SENR6657 SENR5247 SENR6756 SENR2947 SENR2874 SEBU6628 SENR2902 SENR6654 SENR6656

Rev.

08 04 06

01

01 02 04 01 01 01

01 04 01

03

01 01

PÁ-CARREGADEIRA DE RODAS 988H VOLUME I (MOTOR E TREM DE FORÇA) BXY1 E SEG., A7A1 E SEG.

RPNR6202-06 Conteúdo para o Manual de Serviço RPNR6200

Note: Este formulário lista o conteúdo para o volume II do manual de serviço deste produto. Consulte o volume II para obter informações sobre Sistemas, Sistema Elétrico e Posto do Operador, Manutenção e Diagramas. Os itens listados podem ser pedidos separadamente. Seção Pasta Etiqueta da Pasta Segurança Conteúdo do Manual de Serviço Especificações de Torque Guia de Índice do Motor Especificações Operação de Sistemas, Testes e Ajustes Diagnóstico de Falhas Desmontagem e Montagem Suplemento de Desmontagem e Montagem Guia de Índice do Trem de Força Especificações Operação de Sistemas Testes e Ajustes Desmontagem e Montagem

08/05/13

Título

Formulário N°

Motor C18 ACERT Motor C18 ACERT Motor C18 ACERT Motor C18 ACERT Motor 988H

SENR2300 RPNR6201 SPNR7733 RPNR6202 SPNR3130 SPNR2870 SPNR9831 SPNR9832 RPNR5033 RPNR8261 RPNR6207

Trem de Força Trem de Força Trem de Força Trem de Força

SPNR2871 RPNR6203 RPNR6204 RPNR6205 RPNR6206

Rev. 00 00 08 00 06

01 00

00 00 02 00

PÁ-CARREGADEIRA DE RODAS 988H VOLUME II (SISTEMAS, SISTEMA ELÉTRICO, MANUTENÇÃO E DIAGRAMAS) BXY1 E SEG., A7A1 E SEG.

RPNR6209-09 Conteúdo para o Manual de Serviço RPNR6200

Note: Este formulário lista o conteúdo para o volume II do manual de serviço deste produto. Consulte o Volume I para obter informações sobre o Motor e o Trem de Força. Os itens listados podem ser pedidos separadamente. Seção

Título

Pasta Etiqueta da Pasta Segurança Conteúdo do Manual de Serviço Especificações de Torque Guia de Índice de Sistemas Especificações Operação de Sistemas Testes e Ajustes Especificações Operação de Sistemas Testes e Ajustes Especificações Operação de Sistemas Testes e Ajustes, Diagnóstico de Falhas Testes e Ajustes, Diagnóstico de Falhas Manual de Serviço

Sistema de Direção Sistema de Direção Sistema de Direção Sistema de Freio Sistema de Freio Sistema de Freio Sistema Hidráulico Sistema Hidráulico Sistema Hidráulico (BXY1-3999) Sistema Hidráulico (BXY4000 e Seg.) Sistema de Monitoramento da Caterpillar Especificações Sistemas da Máquina Desmontagem e Montagem Sistemas da Máquina Especificações, Operação de Sistemas, Sistema de Lubrificação Automática Testes e Ajustes (Sistema Acionado Eletricamente) Especificações, Operação de Sistemas, Sistema de Lubrificação Automática Testes e Ajustes (Sistema Acionado Hidraulicamente) Guia de Índice dos Sistemas Elétricos e do Compartimento do Operador Operação de Sistemas, Testes e Ajustes Sistema de Carga e Partida Manual de Serviço Assento da Série Comfort Guia de Índice de Manutenção Operação e Manutenção Carregadeira 988H (BWY1-3999) Operação e Manutenção Carregadeira 988H (BWY4000 e Seg., e A7A1 e Seg.) Guia de Índice do Diagrama Diagrama Sistema Hidráulico (BXY1-3999) Diagrama Sistema Hidráulico (BXY4000 e Seg., e A7A1 e Seg.) Diagrama Sistema Elétrico (BXY1-3999) Diagrama Sistema Elétrico (BXY4000 e Seg., e A7A1 e Seg.) (continua na próxima página)

08/05/13

Formulário N°

Rev.

SENR2301 RPNR6208 SPNR7733 RPNR6209 SPNR3130 SPNR2872 RPNR6210 RPNR6211 RPNR6212 RPNR6213 RPNR6214 RPNR6215 RPNR6216 RPNR6217 RPNR6218 UPNR0331 SPNR1394

00 00 08 01 06

RPNR6220 RPNR6222 KPNR5806

00 00 00 01 00 01 01 01 02

Reven dedor Líquid o 14,26 0,3 0,6 0,3 3,4 0,3 3,4 6,5 6,5 3,4 3,4 3,4 6,5 13,40 26,00

03

15,5

00

39,70

RPNR5397 0,3

SPNR2996 SPNR2947 RPNR2165 SPNR2874 SPBU7808 SPBU8480 SPNR2902 RENR6219 UENR1249 RENR3079 UENR0333

01 00 00

3,4 6,5 0,3 16,22

214.48

CARREGADEIRA 988H (CONT.) VOLUME II (SISTEMAS, SISTEMA ELÉTRICO, MANUTENÇÃO E DIAGRAMAS BXY1 E SEG., A7A1 E SEG.

RPNR6209-09 Conteúdo para o Manual de Serviço RPNR6200

Note: O formulário SENR3334, Manual de Serviço dos Sistemas de Ar Condicionado e de Aquecimento com o R-12 Refrigerante, está disponível para inserção neste manual. O formulário não é uma parte padrão deste manual. Note: O formulário SPNR5664, Manual de Serviço dos Sistemas de Ar Condicionado e de Aquecimento com o R-134a Refrigerante, está disponível para inserção neste manual. O formulário não é uma parte padrão deste manual.

08/05/13

988K WHEEL LOADERS VOLUME I (ENGINE) LWX1-UP, TWX1-UP

Contents for Service Manual KENR6485-02 VOL I

Note: This form lists the contents for Volume I of the Service Manual for this product. See Volume II for the Systems, Electrical & Operator’s Station and Maintenance information. The items listed can be ordered separately. Section Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Specifications Specifications Systems Operations, Testing & Adjusting Systems Operations, Testing & Adjusting Troubleshooting Guide Troubleshooting Guide Engine Disassembly & Assembly Engine Disassembly & Assembly

09/24/14

Title

Media No.

C18 Engine (TWX1-Up) C18 Engine (LWX1-Up) C18 Engine (TWX 1-Up) C18 Engine (LWX1-Up) C18 Engine (TWX1-Up) C18 Engine (LWX-Up) C18 Engine (TWX1-Up) C18 Engine (LWX1-Up)

SENR2301 KENR6492 SENR7733 KENR6485 VOL I SENR3130 SENR2870 UENR3381 SENR9831 UENR3351 SENR9832 UENR0955 RENR5033 UENR0132 RENR8261

988K WHEEL LOADERS VOLUME II (SYSTEMS, ELECTRICAL & OPERATOR’S STATION, MAINTENANCE AND SCHEMATICS) LWX1-UP, TWX1-UP

Contents for Service Manual KENR6485-02 VOL II

Note: This form lists the contents of Volume II of the Service Manual for this product. See Volume I for the Engine & Power Train information. The items listed can be ordered separately. Section

Title

Binder Binder Label Safety Service Manual Contents Torque Specifications Systems Index Tab Specifications

Power Train, Steering, Braking, Hydraulic & Machine Systems Systems Operation, Testing & Adjusting Power Train, Steering, Braking, Hydraulic & Machine Systems Troubleshooting Power Train, Steering, Braking, Hydraulic & Machine Systems Electrical System & Operator’s Station Index Tab Service Manual Comfort Series Seat Service Manual Product Link/VIMS Service Manual Information Display Maintenance Index Tab Operation & Maintenance 988K Wheel Loader Schematic Index Tab Schematic Hydraulic System (TWX1-Up) Schematic Hydraulic System (LWX1-Up) Schematic Electrical System (TWX1-Up) Schematic Electrical System (LWX1-Up)

Media No. SENR2301 KENR6494 SENR7733 KENR6485 VOL II SENR3130 SENR2872 KENR6487 KENR6488 KENR6491 SENR2996 RENR2165 RENR8143 KENR6489 SENR2874 SEBU8776 SENR2902 RENR9780 UENR3228 RENR9781 UENR3875

Note: The following additional information is available for this service manual. This information is not a standard part of the service manual, but can be ordered separately if needed. System Operation, Testing & Adjusting Operation & Maintenance Specifications, Systems Operation, Troubleshooting, Testing & Adjusting, Disassembly & Assembly

09/24/14

Work Area Visual System Work Area Visual System All Products Air Conditioning and Heating R-134a

RENR9833 SEBU8157 SENR5664

CARGADORES DE RUEDAS 988K VOLUMEN I (MOTOR) LWX1-UP, TWX1-UP

Contenido del Manual de servicio KSNR6485-02 VOL I

Note: En este documento, se incluye el contenido del Volumen I del Manual de servicio para este producto. Consulte el Volumen II para obtener información sobre el sistema eléctrico y la estación del operador, y el mantenimiento. Estos artículos indicados pueden pedirse por separado. Sección Carpeta Etiqueta de carpeta Seguridad Contenido del Manual de servicio Especificaciones de par Pestaña de índice Motor Especificaciones Especificaciones Operación de sistemas, pruebas y ajustes Operación de sistemas, pruebas y ajustes Guía de solución de problemas Guía de solución de problemas Desarmado y armado del motor Desarmado y armado del motor

07/14/17

Título

No. de publicación

Motor C18 (TWX1-Up) Motor C18 (LWX1-Up) Motor C18 (TWX 1-Up) Motor C18 (LWX1-Up) Motor C18 (TWX1-Up) Motor C18 (LWX-Up) Motor C18 (TWX1-Up) Motor C18 (LWX1-Up)

SENR2301 KSNR6485LBL VOL I SSNR7733 KSNR6485 VOL I SSNR3130 SSNR2870 USNR3381 SSNR9831 USNR3351 SSNR9832 USNR0955 RSNR5033 USNR0132 RSNR8261

CARGADORES DE RUEDAS 988K VOLUMEN II (SISTEMAS, ESTACIÓN ELÉCTRICA Y DEL OPERADOR, MANTENIMIENTO Y DIAGRAMAS) LWX1-UP, TWX1-UP

Contenido del Manual de servicio KSNR6485-02 VOL II

Note: En este documento, se incluye el contenido del Volumen II del Manual de servicio para este producto. Consulte el Volumen I para obtener información sobre el motor y el tren de fuerza. Estos artículos indicados pueden pedirse por separado. Sección

Título

Carpeta Etiqueta de carpeta Seguridad Contenido del Manual de servicio Especificaciones de par Pestaña de índice Sistemas Especificaciones

Tren de fuerza, dirección, frenos, sistemas hidráulico y de la máquina Operación de sistemas, pruebas y ajustes Tren de fuerza, dirección, frenos, sistemas hidráulico y de la máquina Solución de problemas Tren de fuerza, dirección, frenos, sistemas hidráulico y de la máquina Pestaña de índice Sistema eléctrico y estación del operador Manual de servicio Asiento de la Serie Comfort Manual de servicio Product Link/VIMS Manual de servicio Pantalla de información Pestaña de índice Mantenimiento Operación y mantenimiento Cargador de Ruedas 988K Pestaña de índice Diagrama Diagrama Sistema hidráulico (TWX1-Up) Diagrama Sistema hidráulico (LWX1-Up) Diagrama Sistema eléctrico (TWX1-Up) Diagrama Sistema eléctrico (LWX1-Up)

No. de publicación SENR2301 KSNR6485LBL VOL I SSNR7733 KSNR6485 VOL II SSNR3130 SSNR2872 KSNR6487 KSNR6488 KSNR6491 SSNR2996 RSNR2165 RSNR8143 KSNR6489 SSNR2874 SSBU8776 SSNR2902 RENR9780 UENR3228 RENR9781 UENR3875

Note: La siguiente información adicional está disponible para este Manual de servicio. Esta información no es una parte estándar del manual de servicio, pero se puede pedir por separado, si es necesario. Operación de sistemas, pruebas y ajustes Operación y mantenimiento Especificaciones, Operación de sistemas, Solución de problemas, Pruebas y ajustes, Desarmado y armado

07/14/17

Sistema de Visión de Área de Trabajo Sistema de Visión de Área de Trabajo Todos los productos de aire acondicionado y calefacción de R134a

RSNR9833 SSBU8157 SSNR5664

990 SERIES II WHEEL LOADER VOLUME I 4FR1-UP

SENR1363-08 Contents for Service Manual SENR1365

Note: This form lists the Service Manual modules available for this product. These items listed can also be ordered separately. When items are updated or supplements are added, they will be announced in PREVIEW and should be ordered as they become available. Section Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Specifications Systems Operation Testing & Adjusting Engine Troubleshooting Guide Disassembly & Assembly Disassembly & Assembly Supplement Power Train Index Tab Specifications Systems Operation Testing & Adjusting Systems Operation Testing & Adjusting Disassembly & Assembly

08/21/08

Title

3412E Engine (80M1-Up) 3412E Engine (80M1-Up) 3412E Engine (80M1-Up) 3412E Engine (80M1-Up) 990 Series II Engine 990 Series II Power Train 990 Series II Power Train Electronic Transmission Control Power Train

Form No. SENR2300 SENR1364 SENR7733 SENR1363 SENR3130 SENR2870 SENR1017 SENR1018 SENR1060 SENR1013 SENR1322 SENR2871 SENR6644 SENR6645 SENR5704 SENR6647

Rev.

01 08 04 06

02 02 01 01 02 04 01

Dlr. Net 6.90 .30 .51 .30 2.98 .30 8.65 8.65 22.60 13.44 8.65 .30 5.66 8.65 8.65 22.60

IC 6.62 .29 .49 .29 2.86 .29

8.30 8.30 21.70 12.90 8.30 .29

5.43 8.30 8.30 21.70

Caterpillar: Confidential Green

990 SERIES II WHEEL LOADER VOLUME II 4FR1-UP Section Binder Binder Label Safety Service Manual Contents Torque Specifications Systems Index Tab Specifications Systems Operation, Testing & Adjusting Specifications Systems Operation, Testing & Adjusting Specifications Systems Operation, Testing & Adjusting Service Manual

RENR2157-02 Contents for Service Manual SENR1365 Title

Steering System Steering System Brake System Brake System Hydraulic System Hydraulic System Contour Series Seat Installation & Repair Disassembly & Assembly Machine Systems Electrical System & Operator's Station Index Tab Service Manual Computerized Monitoring SystemVFD Service Manual Payload Control System Systems Operation, Testing & Adjusting Starting & Charging Systems Maintenance Index Tab Operation & Maintenance 990 Series II Wheel Loader Schematic Index Tab Schematic Hydraulic System Schematic 3412E Engine (80M1-Up) Schematic Electrical System

Form No. SENR2300 RENR2158 SENR7733 RENR2157 SENR3130 SENR2872 SENR6648 SENR6649 SENR6650 SENR6651 SENR6652 SENR6653 SENR6615

Rev.

08 06 01 01

01 04

SENR6655 SENR2996 SENR5247

01

SENR6614 SENR2947 SENR2874 SEBU6979 SENR2902 SENR6654 SENR1026 SENR1302

03 01

03

02

Dlr. Net 14.26 .30 .51 .30 2.98 .30 2.98 5.66 2.98 2.98 2.98 5.66 8.65

IC 13.69 .29 .49 .29 2.86 .29 2.86 5.43 2.86 2.86 2.86 5.43 8.30

22.60 .30 8.65

21.70

5.66 2.98 .30 16.22

5.43 2.86

.29 8.30

.29 15.57

Caterpillar: Confidential Green

990 SERIES II WHEEL LOADER VOLUME I BCR1-UP Section Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Specifications Systems Operation Testing & Adjusting Troubleshooting Guide Disassembly & Assembly Disassembly & Assembly Supplement Power Train Index Tab Specifications Systems Operation Testing & Adjusting Disassembly & Assembly

RENR6247-03 Contents for Service Manual RENR6245 Title

3412E Engine 3412E Engine 3412E Engine 3412E Engine 990 Series II Power Train Power Train Power Train Power Train

Form No. SENR2300 RENR6246 SENR7733 RENR6247 SENR3130 SENR2870 SENR1017 SENR1018 RENR2373 RENR2336 RENR6264 SENR2871 RENR6250 RENR6251 RENR6252 RENR6265

Rev.

01 08 04 06

02 02 01 01 02 04 01

Dlr. Net 6.90 .30 .51 .30 2.98 .30 8.65 8.65 22.60 13.44 8.65 .30 5.66 8.65 8.65 22.60

Caterpillar: Confidential Green

990 SERIES II WHEEL LOADER VOLUME II BCR1-UP Section Binder Binder Label Safety Service Manual Contents Torque Specifications Systems Index Tab Specifications Systems Operation Testing & Adjusting Specifications Systems Operation Testing & Adjusting Specifications Systems Operation Testing & Adjusting Specifications Disassembly & Assembly Service Manual

RENR6249-02 Contents for Service Manual RENR6245 Title

Steering System Steering System Steering System Braking System Braking System Braking System Hydraulic System Hydraulic System Hydraulic System Machine Systems Machine Systems Contour Series Seat Installation & Repair Electrical System & Operator's Station Index Tab Service Manual Caterpillar Monitoring System Service Manual Payload Control System Systems Operation, Testing & Adjusting Starting & Charging Systems Maintenance Index Tab Operation & Maintenance 990 Series II Wheel Loader Schematic Index Tab Schematic Hydraulic System Schematic Electrical System

Form No. SENR2300 RENR6248 SENR7733 RENR6249 SENR3130 SENR2872 RENR6253 RENR6254 RENR6255 RENR6256 RENR6257 RENR6258 RENR6259 RENR6260 RENR6261 RENR6045 RENR6266 SENR6615 SENR2996 SENR1394 SENR6614 SENR2947 SENR2874 SEBU7496 SENR2902 RENR6262 RENR6263

Rev.

08 06 01 01

Dlr. Net 14.26 .30 .51 .30 2.98 .30 2.98 5.66 2.98 2.98 2.98

01

5.66

04

8.65

03 03 01 02

Note: Form SENR5664, Air Conditioning & Heating Systems Service Manual with R-134a Refrigerant, is available for insertion into this manual. The form is not a standard part of this manual.

.30 8.65 5.66 2.98 .30 16.22

Caterpillar: Confidential Green

990H WHEEL LOADER VOLUME I (ENGINE, POWER TRAIN) BWX1-UP Section Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Specifications Systems Operation Testing & Adjusting Troubleshooting Guide Disassembly & Assembly Disassembly & Assembly Supplement Power Train Index Tab Specifications Systems Operation Testing & Adjusting Disassembly and Assembly

RENR8807-01 Contents for Service Manual RENR8805 Title

C27 Engine C27 Engine C27 Engine C27 Engine Engine Power Train Power Train Power Train Power System

Form No. SENR2300 RENR8806 SENR7733 RENR8807 SENR3130 SENR2870 SENR9936 SENR9937 RENR9317 RENR9217 RENR8808 SENR2871 RENR8809 RENR8810 RENR8811 RENR8812

Rev.

01 08 04 06

02 02 02 01 02 04

Dlr. Net 6.90 .30 .51 .30 2.98 .30 8.65 8.65 22.60 13.44 13.44 .30 5.66 8.65 8.65

Caterpillar: Confidential Green

990H WHEEL LOADER VOLUME II (SYSTEMS, ELECTRICAL SYSTEM & OPERATOR’S STATION, MAINTENANCE) BWX1-UP

RENR8814-05 Contents for

Section

Form No.

Binder Binder Label Safety Service Manual Contents Torque Specifications Systems Index Tab Specifications Systems Operation Testing & Adjusting Specifications Systems Operation Testing & Adjusting Specifications Systems Operation Testing & Adjusting Specifications Service Manual

Title

Steering System Steering System Steering System Braking System Braking System Braking System Hydraulic System Hydraulic System Hydraulic System Machine Systems Contour Series Seat Installation & Repair Machine Systems Automatic Lubrication System

Disassembly and Assembly Specifications, Systems Operation, Testing and Adjusting Electrical System & Operator's Station Index Tab Service Manual Caterpillar Monitoring System Service Manual Payload Control System Systems Operation, Testing & Adjusting Starting & Charging Systems Maintenance Index Tab Operation & Maintenance 990 Series II Wheel Loader Schematic Index Tab Schematic Hydraulic System Schematic Electrical System

Service Manual RENR8805

SENR2300 RENR8813 SENR7733 RENR8814 SENR3130 SENR2872 RENR8815 RENR8816 RENR8817 RENR8818 RENR8819 RENR8820 RENR8821 RENR8822 RENR8823 RENR8825 SENR6615

Rev.

08 06 01 01

Dlr. Net 14.26 .30 .51 .30 2.98 .30 2.98 5.66 2.98 2.98 2.98

01

5.66

04

8.65

RENR8826 RENR5397 SENR2996 SENR1394 SENR6614 SENR2947 SENR2874 SEBU7886 SENR2902 RENR8824 RENR8827

03 03 01 02

.30 8.65 5.66 2.98 .30 16.22

990H 轮式装载机 第 I 卷（发动机、动力传动系） BWX1-以上

RCNR8807-01 目录 维修手册 RCNR8805

注： 此表列出了本产品维修手册第 I 卷的目录。 有关系统、电气系统和操作台以及保养的信息，请参阅第 II 卷。 所 列各项可以单独订购。 当项目更新或添加增补后，将会在“修订”中予以声明，并应在第一时间进行订购。 章节

标题

资料夹 资料夹卷标 安全 维修手册目录 扭矩技术规格 发动机索引标签 技术规格 系统操作测试和调整 故障诊断和排除指南 拆解和装配 拆解和装配增补 动力传动系索引标签 技术规格 系统操作 测试和调整 拆解和装配

03/19/12

C27 发动机 C27 发动机 C27 发动机 C27 发动机 发动机 动力传动系 动力传动系 动力传动系 动力传动系

表单编号 SENR2300 RCNR8806 SCNR7733 RCNR8807 SCNR3130 SCNR2870 SCNR9936 SCNR9937 RCNR9317 RCNR9217 RCNR8808 SCNR2871 RCNR8809 RCNR8810 RCNR8811 RCNR8812

修订

02 02

代理商 网 6.90 0.30 0.51 0.30 2.98 0.30 8.65 8.65 22.60 13.44

01 02 04

0.30 5.66 8.65 8.65

01 08 04 06

990H 轮式装载机 第 II 卷（系统、电气系统和操作台、保养） BWX1-以上

RCNR8814-05 目录 维修手册 RCNR8805

注： 此表列出了本产品维修手册第 II 卷的目录。 有关发动机和动力传动系的信息，请参阅第 I 卷。 所列各项可以单 独订购。 当项目更新或添加增补后，将会在“修订”中予以声明，并应在第一时间进行订购。 章节

标题

资料夹 资料夹卷标 安全 维修手册目录 扭矩技术规格 系统索引标签 技术规格 系统操作 测试和调整 技术规格 系统操作 测试和调整 技术规格 系统操作 测试和调整 技术规格 维修手册 拆解和装配 技术规格、系统操作、测试和调整 电气系统和操作台索引标签 维修手册 维修手册 系统操作、测试和调整 保养索引标签 操作和保养 示意图索引标签 示意图 示意图

03/19/12

转向系统 转向系统 转向系统 制动系统 制动系统 制动系统 液压系统 液压系统 液压系统 机器系统 仿形系列座椅的安装和修理 机器系统 自动润滑系统 Caterpillar 监控系统 有效负载控制系统 起动和充电系统 990 系列 II 轮式装载机 液压系统 电气系统

表单编号 SENR2300 RCNR8813 SCNR7733 RCNR8814 SCNR3130 SCNR2872 RCNR8815 RCNR8816 RCNR8817 RCNR8818 RCNR8819 RCNR8820 RCNR8821 RCNR8822 RCNR8823 RCNR8825 SCNR6615 RCNR8826 RCNR5397 SCNR2996 SCNR1394 SCNR6614 SCNR2947 SCNR2874 SCBU7886 SCNR2902 RENR8824 RENR8827

修订

08 06 01 01

代理商 网 14.26 0.30 0.51 0.30 2.98 0.30 2.98 5.66 2.98 2.98 2.98

01

5.66

04

8.65

03 03 01 02

0.30 8.65 5.66 2.98 0.30 16.22

Caterpillar: Confidential Green

992 WHEEL LOADER 25K1-25K1169 Section Binder Binder Label Engine Index Tab Systems Operation, Testing & Adjusting Specifications Power Train Index Tab Specifications, Systems Operation and Testing & Adjusting Systems Index Tab Specifications, Systems Operation and Testing & Adjusting Specifications, Systems Operation and Disassembly & Assembly Systems Operation, Testing & Adjusting Specifications Tee Test Tee Test Tee Test - Procedure IV Disassembly & Assembly Index Tab Disassembly & Assembly Service Manual Disassembly & Assembly Disassembly & Assembly Disassembly & Assembly Disassembly & Assembly Maintenance Index Tab Operation & Maintenance

Contents for Combined Manual REG00569 Title

Form No.

Rev.

02

Dlr. Net 6.90 .30 .30 8.65 8.65 .30 5.66

02

.30 5.66

.29

992 Steering & Brake Systems

SENR2872 REG00663

Supplemental Steering System

REG00939

01

2.98

2.86

Hydraulic System Hydraulic System Tools Flow Meter Flow Meter

REG00659 REG01360 REG00910 REG01146 REG01145 SENR2875 REG00684 SMHS6866

02

2.83 2.98 2.98 2.98 2.98 .30 2.98 4.73

2.72 2.86 2.86 2.86 2.86

8.65 8.65 2.98 5.66 .30 16.22

8.30 8.30 2.86 5.43

992 Power Train

SENR2910 REG01036 SENR2870 REG00616 REG01561 SENR2871 REG00590

5.4" Bore, 60 degree, V12 Engine 5.4" Bore, 60 degree, V12 Engine

General Instructions Special Instruction for Flushing Hydraulic System Engine Power Train Torque Proportioning Differential Machine Systems 992 Wheel Loader

REG00951 REG00919 REG01104 REG00945 SENR2874 GEG02124

04 03

04 02

03

02

IC 6.62 .29 .29 8.30 8.30 .29 5.43

5.43

.29 2.86 4.54

.29 15.57

Caterpillar: Confidential Green

992B WHEEL LOADER 25K1170-UP Section Binder Binder Label Engine Index Tab Systems Operation, Testing & Adjusting Specifications Power Train Index Tab Systems Operation, Testing & Adjusting Testing & Adjusting Specifications Systems Index Tab Systems Operation, Testing & Adjusting Specifications Systems Operation, Testing & Adjusting Specifications Specifications, Systems Operation and Disassembly & Assembly Systems Operation, Testing & Adjusting Systems Operation, Testing & Adjusting Specifications Tee Test Tee Test Tee Test - Procedure IV Service Manual Schematic Disassembly & Assembly Index Tab Disassembly & Assembly Disassembly & Assembly Disassembly & Assembly Maintenance Index Tab Operation & Maintenance

Contents for Combined Manual REG01559 Title

5.4"Bore, 60 degree, V12 Engine 5.4"Bore, 60 degree, V12 Engine 992B Power Train 992B Power Shift Transmission 992B Power Train 992B Steering System (25K2053 & 25K2080-Up) 992B Steering System (25K2053 & 25K2080-Up) 992B Steering & Brake System 992B Steering & Brake System Supplemental Steering System 992B Hydraulic System 992B Hydraulic System (25K2374-Up) 992B Hydraulic System Tools Flow Meter Flow Meter Special Instruction for Flushing Hydraulic System 992B Hydraulic System (25K2374-Up) 992B Engine 992B Power Train 992B Machine Systems 992B Wheel Loader

Form No. SENR2300 REG01560 SENR2870 REG00616 REG01561 SENR2871 REG01562 REG01563 REG01564 SENR2872 SENR7578

Rev.

04 03

01 01

Dlr. Net 14.26 .30 .30 8.65 8.65 .30 2.98 2.98 5.66 .30 2.98

IC 13.69 .29 .29 8.30 8.30 .29 2.86 2.86 5.43 .29 2.86

SENR7577

2.98

2.86

REG01565 REG01566 REG00939

5.66 2.98 2.98

5.43 2.86 2.86

01

REG01567 SENR7899

01

5.66 2.98

5.43 2.86

REG01568 REG00910 SENR7187 REG01145 SMHS6927

02 04 01

2.98 2.98 2.98 2.98 3.55

2.86 2.86 2.86 2.86 3.41

2.98

2.86

.30 13.44 13.44 8.65 .30 16.22

.29

SENR7957 SENR2875 SENR7152 SENR7195 SENR7196 SENR2874 SEBU5421

12.90 12.90 8.30 .29 15.57

992C WHEEL LOADER 42X1-UP

Contents for Service Manual SENR7651-07

Note:

This form lists the contents of the complete Service Manual. The items listed can be ordered separately.

Section

Title

Binder Binder Label Safety Service Manual Contents Engine Index Tab Specifications 3412 Engine Systems Operation Testing & Adjusting 3412 Engine Disassembly & Assembly 3412 Engine Power Train Index Tab Specifications Power Train Systems Operation Testing & Adjusting Power Train Testing & Adjusting Power Shift Transmission Disassembly & Assembly Power Train Systems Index Tab Specifications Steering System Systems Operation Testing & Adjusting Steering System Tee Test Tee Test Tools Tee Test Steering Tee Test Tee Test Steering Tee Test Procedure-I Specifications Brake System Systems Operation Testing & Adjusting Brake System Specifications Hydraulic System Systems Operation Testing & Adjusting Hydraulic System Tee Test Flow Meter Tee Test Tee Test Flow Meter Tee Test Procedure-XVI Disassembly & Assembly Machine Systems Electrical System & Operator’s Station Index Tab Service Manual Operator's Station Disassembly & Assembly Operator's Station Maintenance Index Tab Operation & Maintenance Lube & Maintenance Guide Schematic Index Tab Schematic Hydraulic System Schematic Electrical System (42X1-654) Schematic Electrical System (42X655-803) Schematic Electrical System (42X804-Up)

03/16/17

Media No. SENR2300 SENR7651LBL SENR7733 SENR7651 SENR2870 SENR5143 SENR5144 SENR7656 SENR2871 SENR7657 SENR7658 SENR7659 SENR7660 SENR2872 SENR7661 SENR7662 REG00910 SENR7739 REG01193 SENR7663 SENR7664 SENR7665 SENR7666 SENR7747 SENR7748 SENR7667 SENR2996 SENR7669 SENR7498 SENR2874 SEBU5523 SENR2902 SENR7668 SENR7718 SENR2319 SENR2320

Rev.

08 06

02

04 02

02

02 02

Caterpillar: Confidential Green

992C WHEEL LOADER 49Z1-UP

SENR2509-08 Contents for Service Manual SENR2507

Section

Title

Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Specifications 3412 Engine Systems Operation, Testing & Adjusting 3412 Engine Disassembly & Assembly 3412 Engine Power Train Index Tab Specifications Power Train Systems Operation Power Train Testing & Adjusting Power Shift Transmission Disassembly & Assembly Power Train Systems Index Tab Specifications Steering System Systems Operation, Testing & Adjusting Steering System Specifications Brake System Systems Operation, Testing & Adjusting Brake System Specifications Hydraulic System Systems Operation, Testing & Adjusting Hydraulic System Disassembly & Assembly Machine Systems Electrical System & Operator’s Station Index Tab Test Instructions Fire Suppression Service Manual Fire Suppression System with Automatic Actuation Systems Operation, Testing & Adjusting Starting & Charging Systems Service Manual Payload Control System Systems Operation, Testing & Adjusting Operator’s Station & Electrical System Disassembly & Assembly Operator’s Station Maintenance Index Tab Operation & Maintenance Schematic Index Tab Schematic Hydraulic System Schematic Electrical System (49Z1-49Z931) Schematic Electrical System (49Z932-Up)

Form No. SENR2300 SENR2508 SENR7733 SENR2509 SENR3130 SENR2870 SENR5143 SENR5144 SENR2512 SENR2871 SENR2513 SENR2514 SENR2515 SENR2516 SENR2872 SENR2517 SENR2518 SENR2519 SENR2520 SENR2521 SENR2522 SENR2524 SENR2996 SENR2525 SENR3234 SENR2947 SENR6614 SENR2526 SENR2528 SENR2874 SEBU6282 SENR2902 SENR2523 SENR2527 SENR4761

Rev.

08 07

01 03 02 01 01 01 01 02 02

03 01 03

01

Dlr. Net 14.26 .30 .51 .30

IC 13.69 .29 .49 .29

.30 8.65 8.65 22.60 .30 5.66 5.66 2.98 22.60 .30 2.98 2.98 2.98 2.98 2.98 5.66 22.60 .30 5.66 5.66

.29

2.98 5.66 22.60

2.86 5.43 21.70

8.65 .30 16.22

8.30

8.30 8.30 21.70 .29 5.43 5.43 2.86 21.70 .29 2.86 2.86 2.86 2.86 2.86 5.43 21.70 .29 5.43 5.43

.29 14.26

992D WHEEL LOADER

SENR5702-08 Contents for

7MJ1-UP

Service Manual SENR5700

Note: This form lists the Service Manual modules available for this product. These items listed can also be ordered separately. Section Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Specifications Systems Operation, Testing & Adjusting Disassembly & Assembly Specifications Systems Operation, Testing & Adjusting Disassembly & Assembly Power Train Index Tab Specifications Systems Operation Testing & Adjusting Service Manual Disassembly & Assembly Systems Index Tab Specifications Systems Operation, Testing & Adjusting Specifications Systems Operation, Testing & Adjusting Specifications Systems Operation, Testing & Adjusting Service Manual

Title

3412 Engine 3412 Engine 3412 Engine 3412C Engine 3412C Engine 3412C Engine Power Train Power Train Power Shift Transmission Electronic Transmission Control Power Train

Steering System Steering System Brake System Brake System Hydraulic System Hydraulic System Contour Series Seat Installation & Repair Disassembly & Assembly Machine Systems Electrical System & Operator’s Station Index Tab Service Manual Computerized Monitoring System (CMS) with VFD Circular Gauges Service Manual Wheel Loader Payload Measurement System Systems Operation, Testing & Adjusting Starting & Charging Systems Service Manual Payload Control System Maintenance Index Tab Operation & Maintenance 992D Wheel Loader Schematic Index Tab Schematic Hydraulic System Schematic Electrical System

09/18/13

Form No. SENR2300 SENR5701 SENR7733 SENR5702 SENR3130 SENR2870 SENR5143 SENR5144 SENR2512 SENR6576 SENR6577 SENR6578 SENR2871 SENR5706 SENR5707 SENR5708 SENR5704 SENR5709 SENR2872 SENR5710 SENR5711 SENR5712 SENR5713 SENR5714 SENR5715 SENR6615 SENR5717 SENR2996 SENR5247 SENR6756 SENR2947 SENR6614 SENR2874 SEBU6409 SENR2902 SENR5716 SENR5718

Rev.

01 08 04 06

01 01

04 01

Dlr. Net 14.26 .30 .51 .30 2.98 .30 8.65 8.65 22.60 8.65 8.65 13.44 .30 2.98 5.66 2.98 8.65 13.44

IC

13.69 .29 .49 .29 2.86 .29

8.30 8.30 21.70 8.30 8.30 12.90 .29

2.86 5.43 2.86 8.30 12.90

Caterpillar: Confidential Green

992G WHEEL LOADER VOLUME I (ENGINE, POWER TRAIN) 7HR1-UP, ADZ1-UP, AZX1-UP Section Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Specifications Systems Operations, Testing & Adjusting Engine Troubleshooting Guide Disassembly & Assembly Disassembly & Assembly Power Train Index Tab Specifications Systems Operation Testing & Adjusting Disassembly & Assembly

SENR1354-07 Contents for Service Manual SENR1344 Title

3508B Engine (2GR1-Up) 3508B Engine (2GR1-Up) 3508B Engine (2GR1-Up) 3508B Engine (2GR1-Up) 992G Engine Supplement Power Train Power Train Power Train Power Train

Form No. SENR2300 SENR1362 SENR7733 SENR1354 SENR3130 SENR2870 RENR1308 RENR1309 RENR1310 SENR1126 SENR5895 SENR2871 SENR1345 SENR1346 SENR1347 SENR5894

Caterpillar: Confidential Green

992G WHEEL LOADER VOLUME II (SYSTEMS, MAINTENANCE) 7HR1-UP, ADZ1-UP, AZX1-UP

SENR5917-12 Contents for

Section

Title

Form No.

Steering System Steering System Steering System Brake System Brake System Brake System Hydraulic System Hydraulic System Hydraulic System Machine System Machine System Automatic Lubrication System

SENR2300 SENR5949 SENR7733 SENR5917 SENR3130 SENR2872 SENR1348 SENR1349 SENR1373 SENR1351 SENR1352 SENR1353 SENR1366 SENR1369 SENR1367 RENR6153 SENR5893 RENR5397

Binder Binder Label Safety Service Manual Contents Torque Specifications Systems Index Tab Specifications Systems Operation Testing & Adjusting Specifications Systems Operation Testing and Adjusting Specifications Systems Operation Testing and Adjusting Specifications Disassembly & Assembly Specifications, Systems Operation, Testing and Adjusting Maintenance Index Tab Operation & Maintenance Operation & Maintenance

992G Wheel Loader (7HR1-Up, ADZ1-Up) 992G Wheel Loader (AZX1-Up)

Service Manual SENR1344

SENR2874 SEBU7009 SEBU7978

Caterpillar: Confidential Green

992G WHEEL LOADER VOLUME III (ELECTRICAL, OPERATOR’S STATION, SCHEMATIC) 7HR1-UP, ADZ1-UP, AZX1-UP

KENR5086-02 Contents for

Section

Form No.

Title

Binder Binder Label Safety Service Manual Contents Torque Specifications Electrical System & Operator’s Station Index Tab Service Manual Vital Information Display System (VIDS) Service Manual Vital Information Management System (VIMS) (7HR1-Up, ADZ1-Up) Service Manual Vital Information Management System (VIMS) (AZX1-Up) Systems Operation VIMS Pavload Users Manual Service Manual Contour Series Seat Schematic Index Tab Schematic Hydraulic System (7HR1-Up, ADZ1-Up) Schematic Hydraulic System (AZX1-Up) Schematic Electrical System (7HR1-Up) Schematic Electrical System (ADZ1-Up) Schematic Electrical System (AZX1-Up)

Service Manual SENR1344

SENR2300 KENR5085 SENR7733 KENR5086 SENR3130 SENR2996 SENR1371

Rev.

08 03 06

Dlr. Net 14.26 .30 .51 .30 2.98

13.69 .29 .49 .29 2.86

02

22.60

21.70

IC

SENR6059 RENR6318 RENR2517 SENR6615 SENR2902 SENR1368 RENR6324 SENR1343 RENR4300 RENR6317

992K WHEEL LOADER VOLUME I (ENGINE, POWER TRAIN) H4C1-UP

RENR9772-03 Contents for Service Manual RENR9770

Note: This form lists the contents for Volume I of the Service Manual for this product. See Volume II for the Systems, Electrical & Operator’s Station and Maintenance information. The items listed can be ordered separately. Section Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Specifications Systems Operations, Testing & Adjusting Engine Troubleshooting Guide Disassembly & Assembly Disassembly & Assembly Supplement Power Train Index Tab Specifications Systems Operation Troubleshooting/Testing & Adjusting Disassembly & Assembly

09/22/10

Title

C27 & C32 Engine C27 & C32 Engine C27 & C32 Engine C27 & C32 Engine 992K Engine Power Train Power Train Power Train Power Train

Form No. SENR2300 RENR9771 SENR7733 RENR9772 SENR3130 SENR2870 SENR9936 SENR9937 RENR9317 RENR9217 RENR8908 SENR2871 RENR8909 RENR8910 RENR8911 RENR8912

992K WHEEL LOADER VOLUME II (SYSTEMS, ELECTRICAL & OPERATOR’S STATION, MAINTENANCE) H4C1-UP

RENR9779-02 Contents for Service Manual RENR9770

Note: This form lists the contents of Volume II of the Service Manual for this product. See Volume I for the Engine & Power Train information. The items listed can be ordered separately. Section

Title

Binder Binder Label Safety Service Manual Contents Torque Specifications Systems Index Tab Specifications Steering System Systems Operation Steering System Testing & Adjusting Steering System Specifications Braking System Systems Operation Braking System Testing & Adjusting Braking System Specifications Electrohydraulic System Systems Operation Electrohydraulic System Troubleshooting/Testing & Adjusting Electrohydraulic System Specifications Machine Systems Disassembly & Assembly Machine Systems Electrical System & Operator’s Station Index Tab System Operation, Troubleshooting, Testing Vital Information Management & Adjusting System (VIMS) System Operation, Troubleshooting, Testing VIMS Payload Users Manual & Adjusting Specifications, System Operation, Testing & Automatic Lubrication System Adjusting (Hydraulic Actuated System) Specifications, System Operation, Testing & Automatic Lubrication System Adjusting (Electrical Actuated System) Service Manual Machine Security System Service Manual Comfort Series Seat Maintenance Index Tab Operation & Maintenance 992K Wheel Loader Schematic Index Tab Schematic Electrical System Schematic Hydraulic System (continued on next page)

11/12/10

Form No. SENR2301 RENR9778 SENR7733 RENR9779 SENR3130 SENR2872 RENR8930 RENR8931 RENR8932 RENR8938 RENR8946 RENR8949 RENR9786 RENR9787 RENR9788 RENR6394 RENR9767 SENR2996 RENR6318 RENR2517 RENR5397 KENR5806 RENR2462 RENR2165 SENR2874 SEBU8075 SENR2902 RENR9769 RENR9789

992K WHEEL LOADER (CONT.) VOLUME II (SYSTEMS, ELECTRICAL & OPERATOR’S STATION, MAINTENANCE) H4C1-UP

RENR9779-02 Contents for Service Manual RENR9770

Note: The following additional information is available for this service manual. This information is not a standard part of the service manual, but can be ordered separately if needed. SENR5664, Air Conditioning & Heating Systems Service Manual with R-134a Refrigerant, is available for insertion into this manual. The form is not a standard part of this manual. REHS2365, An installation guide for Product Link PL121S System is available for insertion into this manual. The form is not a standard part of this manual. REHS2348, Operation of the Product Link PL121S System is available for insertion into this manual. The form is not a standard part of this manual. RENR7911, PL 121/321 Product Link, Systems Operation, Troubleshooting, Testing & Adjusting is available for insertion into this manual. This form is not a standard part of this manual.

11/12/10

CARREGADEIRA DE RODAS 992K VOLUME I (MOTOR, TREM DE FORÇA) H4C1-ESEG

RPNR9772-01 Conteúdo para Manual de Serviço RPNR9770

Note: Este formulário lista o conteúdo do Volume I do Manual de Serviço deste produto. Consulte o Volume II para obter informações sobre os Sistemas, Manutenção, Compartimento do Operador e Sistemas Elétricos. Os itens listados podem ser pedidos separadamente. Seção

Título

Pasta Etiqueta da Pasta Segurança Conteúdo do Manual de Serviço Especificações de Torque Divisor de Índice do Motor Especificações Operação de Sistemas, Testes e Ajustes Guia de Localização e Solução de Problemas do Motor Desmontagem e Montagem Suplemento de Desmontagem e Montagem Divisor de Índice do Trem de Força Especificações Operação dos Sistemas Localização e Solução de Problemas/Testes e Ajustes Desmontagem e Montagem

2/2/2010

Motores C27 & C32 Motores C27 & C32 Motores C27 & C32 Motores C27 & C32 Motor 992K

Formulário N° SENR2300 RPNR9771 SPNR7733 RPNR9772 SPNR3130 SENR2870 SPNR9936 SPNR9937 RPNR9317

Trem de Força Trem de Força Trem de Força

RPNR9217 RPNR8908 SENR2871 RPNR8909 RPNR8910 RPNR8911

Trem de Força

RPNR8912

CARREGADEIRA DE RODAS 992K VOLUME II (SISTEMAS, ELÉTRICO E DA ESTAÇÃO DO OPERADOR, MANUTENÇÃO) H4C1-ESEG

RPNR9779-01 Conteúdo para Manual de Serviço RPNR9770

Note: Este formulário lista o conteúdo do Volume II do Manual de Serviço deste produto. Veja o Volume I para informações sobre o Motor e o Trem de Força. Os itens listados podem ser pedidos separadamente. Seção

Título

Pasta Etiqueta da Pasta Segurança Conteúdo do Manual de Serviço Especificações de Torque Divisor de Índice de Sistemas Especificações Operação dos Sistemas Testes e Ajustes Especificações Operação dos Sistemas Testes e Ajustes Especificações Operação dos Sistemas Localização e Solução de Problemas/Testes e Ajustes Especificações Desmontagem e Montagem Divisor de Índice do Sistema Elétrico Operação de Sistemas, Localização e Solução de Problemas, Testes e Ajustes Operação de Sistemas, Localização e Solução de Problemas, Testes e Ajustes Especificações, Operação de Sistemas, Testes e Ajustes Especificações, Operação de Sistemas, Testes e Ajustes Manual de Serviço Manual de Serviço Divisor de Índice da Manutenção Operação e Manutenção Divisor do Índice Esquemático Diagrama Diagrama

2/2/2010

Sistema de Direção Sistema de Direção Sistema de Direção Sistema de Freio Sistema de Freio Sistema de Freio Sistema eletro-hidráulico Sistema eletro-hidráulico Sistema eletro-hidráulico Sistemas da Máquina Sistemas da Máquina e Estação do Operador Sistema de Gerenciamento de Informações Vitais (VIMS) Manual do Usuário da Carga Útil do VIMS Sistema de Lubrificação Automática (Hidráulico) Sistema de Lubrificação Automática (Elétrico) Sistema de Segurança da Máquina Assento da Série Comfort Carregadeira de Rodas 992K Sistema elétrico Sistema Hidráulico (continua na próxima página)

Formulário N° SENR2300 RPNR9778 SPNR7733 RPNR9779 SPNR3130 SENR2872 RPNR8930 RPNR8931 RPNR8932 RPNR8938 RPNR8946 RPNR8949 RPNR9786 RPNR9787 RPNR9788 RPNR6394 RPNR9767 SENR2996 RPNR6318 RPNR2517 RPNR5397 KPNR5806 RPNR2462 RPNR2165 SENR2874 SPBU8075 SENR2902 RENR9769 RENR9789

CARREGADEIRA DE RODAS 992K (CONT.) VOLUME II (SISTEMAS, ELÉTRICO E DA ESTAÇÃO DO OPERADOR, MANUTENÇÃO) H4C1-ESEG

RENR9779-01 Conteúdo para Manual de Serviço RPNR9770

Note: As seguintes informações adicionais estão disponíveis para este manual de serviço. Esta informação não é parte padrão do manual de serviço, mas pode ser solicitada separadamente, se necessário. O Manual de Serviço SENR5664 dos Sistemas de Condicionamento de Ar e Aquecimento com Refrigerante R-134a, está disponível para inclusão neste manual. O formulário não é parte padrão deste manual. O REHS2365, um guia de instalação do Sistema Product Link PL121S, está disponível para inclusão neste manual. O formulário não é parte padrão deste manual. O REHS2348, Operação do Sistema Product Link PL121S, está disponível para inclusão neste manual. O formulário não é parte padrão deste manual. O RENR7911, Operação dos Sistemas do Sistema Product Link PL 121/321, Localização e Solução de Problemas, Testes e Ajustes estão disponíveis para inclusão neste manual. Este formulário não é parte padrão deste manual.

2/2/2010

992K 轮式装载机

RCNR9772-03

卷 I（发动机，动力传动系）

目录

H4C1 以上

维修手册 RCNR9770

Note:

本表单列出了此产品维修手册卷 I 的目录。 参见卷 II，了解电气系统和操作台与保养信息。

所列出的手册可以分开订购。

节

名称

表单号

资料夹

SENR2300

资料夹卷标

RCNR9771

安全

SCNR7733

维修手册目录

RCNR9772

扭矩规格

SCNR3130

发动机索引标签

SCNR2870

技术规格

C27 和 C32 发动机

SCNR9936

系统运行、测试和调整

C27 和 C32 发动机

SCNR9937

发动机故障诊断与排除指南

C27 和 C32 发动机

RCNR9317

拆解和装配

C27 和 C32 发动机

RCNR9217

拆解和装配补充

992K 发动机

RCNR8908

动力传动系索引标签

SCNR2871

技术规格

动力传动系

RCNR8909

系统运行

动力传动系

RCNR8910

故障诊断与排除/测试和调整

动力传动系

RCNR8911

拆解和装配

动力传动系

RCNR8912

07/25/12

992K 轮式装载机

RCNR9779-02

卷 II（电气系统与操作台保养）

目录

H4C1 以上

维修手册 RCNR9770

Note:

本表单列出了此产品维修手册卷 II 的目录。 参见卷 I 以了解发动机和动力传动系信息。

所列出的手册可以分开订购。

节

名称

表单号

资料夹

SENR2301

资料夹卷标

RCNR9778

安全

SCNR7733

维修手册目录

RCNR9779

扭矩规格

SCNR3130

系统索引标签

SCNR2872

技术规格

转向系统

RENR8930

系统运行

转向系统

RCNR8931

测试和调整

转向系统

RCNR8932

技术规格

制动系统

RENR8938

系统运行

制动系统

RCNR8946

测试和调整

制动系统

RCNR8949

技术规格

电动液压系统

RENR9786

系统运行

电动液压系统

RCNR9787

故障诊断与排除/测试和调整

电动液压系统

RCNR9788

技术规格

机器系统

RENR6394

拆解和装配

机器系统

RCNR9767

电气系统和操作台索引标签

SCNR2996

系统运行、故障诊断与排除、测试和调整

重要信息管理系统（VIMS）

RCNR6318

系统运行、故障诊断与排除、测试和调整

VIMS 有效载荷用户手册

RCNR2517

技术规格、系统运行、测试和调整

自动润滑系统（液压驱动系统）

RCNR5397

技术规格、系统运行、测试和调整

自动润滑系统（电动系统）

KCNR5806

维修手册

机器安全系统

RCNR2462

维修手册

舒适系列座椅

RCNR2165

保养索引标签 操作和保养

07/25/12

SCNR2874 992K 轮式装载机

SCBU8075

992K 轮式装载机（续）

RCNR9779-02

卷 II（电气系统与操作台保养）

目录

H4C1 以上

维修手册 RCNR9770

节

名称

原理图索引标签

表单号

SCNR2902

示意图

电气系统

RENR9769

示意图

液压系统

RENR9789

（下页待续）

Note:

可对本手册提供下列额外信息。 该信息不是维修手册的标准组成部分，但是可在需要时分开订购。

SENR5664，采用 R-134 制冷剂的空调与加热系统维修手册可插入本手册。 表单不是本手册的标准组成部分。 REHS2365，Product Link PL121S 系统的安装指南可插入本手册。 表单不是本手册的标准组成部分。 REHS2348，Product Link PL121S 系统运行可插入本手册。 表单不是本手册的标准组成部分。 RENR7911，PL 121/321 Product Link 系统运行、故障诊断与排除、测试和调整可插入本手册。 该表单不是本手册的标准组成部分。

07/25/12

Caterpillar: Confidential Green

КОЛЕСНЫЙ ПОГРУЗЧИК 992G ТОМ I 7HR1 И ВЫШЕ, ADZ1 И ВЫШЕ

Раздел

SRNR1354-03 Содержание Руководства по техническому обслуживанию SRNR1344 Название

Папка Наклейка Информация по технике безопасности Содержание Руководства по техническому обслуживанию Технические условия на моменты затяжки Двигатель (разделитель) Технические характеристики Двигатель 3508B (2GR1 и выше) Работа систем, проверка и регулировка Двигатель 3508B (2GR1 и выше) Поиск и устранение неисправностей Двигатель 3508B (2GR1 и выше) двигателя Сборка и разборка Двигатель 3508B (2GR1 и выше) Дополнения к сборке и разборке Двигатель 992G Силовая передача (разделитель) Технические характеристики Силовая передача Работа систем Силовая передача Проверка и регулировка Силовая передача Руководство по техническому Система электронного контроля обслуживанию силовой передачи Сборка и разборка Силовая передача Карточка пользователя (разделитель) Карточка пользователя

Шифр

Rev.

SRNR2300 SRNR1362 SRNR7733 SRNR1354

08 03

Dlr. Net 14.26 .30 .51 .30

SRNR3130

06

2.98

2.86 .29

02 02

.30 5.66 8.65 22.60 22.60 13.44 .30 5.66 5.66 5.66 8.65

21.70 12.90

22.60 0.00 0.00

21.70

SRNR2870 RRNR1308 RRNR1309 RRNR1310 SRNR1126 SRNR5895 SRNR2871 SRNR1345 SRNR1346 SRNR1347 SRNR1372 SRNR5894 SRNR6738 SRNR6786

02 02 03 03 01 02 01

IC 13.69 .29 .49 .29

5.43 8.30 21.70

.29 5.43 5.43 5.43 8.30

0.00 0.00

SRNR5917-07

   992G  II 7HR  , ADZ  

        SRNR344

 :       

    .             .      

 

       

  «PREVIEW»,  !         .       " #      # "   $         , " # REG1139F 

!

%  &   ' #      

  $          (         

 ( $) (     

   !    $      !    %  !      !    (     

(    $   (    %  !   (    (     

)      $   )      %  !   )       )      )#      !            "  % &        ( $) $          *       *       (7HR1 ")  *       (ADZ1 ") $                

#

(VIDS) $                #

(VIMS) $         #

(VIMS) $  ,   !       

$                !  $               !      ( $) $   ;  

      

07/23/01

"# SENR2301 SRNR5949 SRNR7733 SRNR5917 SRNR3130 SRNR2872 SRNR1348 SRNR1349 SRNR1373 SRNR1351 SRNR1352 SRNR1353 SRNR1366 SRNR1369 SRNR1367 SRNR1368 SENR3981 SRNR5893 SRNR2996 SRNR1398 SRNR1343 RENR4300 SRNR1371 SRNR6059 RENR2517 SRNR2947 SRNR5664 SRNR6615 SRNR2874 SRBU7009

992K WHEEL LOADER VOLUME I (Engine, Power Train) 8801-Up, ZMX1-Up

Contents for Service Manual KENR7580-01 VOL I

Note: This form lists the contents for Volume I of the Service Manual for this product. See Volume II for the Systems, Electrical & Operator’s Station and Maintenance information. The items listed can be ordered separately. Section Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Specifications Specifications Systems Operations, Testing & Adjusting Systems Operations, Testing & Adjusting Troubleshooting Guide Troubleshooting Guide Engine Disassembly & Assembly Engine Disassembly & Assembly Engine Disassembly & Assembly Supplement Power Train Index Tab Specifications Systems Operation Troubleshooting, Testing & Adjusting Disassembly & Assembly

09/11/15

Title

Media No.

C32 Tier 4 Engine (8801-Up) C32 DRC Engine (ZMX1-Up) C32 Tier 4 Engine (8801-Up) C32 DRC Engine (ZMX1-Up) C32 Tier 4 Engine (8801-Up) C32 DRC Engine (ZMX1-Up) C32 Tier 4 Engine (8801-Up) C32 DRC Engine (ZMX1-Up) 992K Wheel Loader

SENR2301 KENR7581 SENR7733 KENR7580 VOL I SENR3130 SENR2870 UENR0949 KENR9885 UENR0950 KENR9886 KENR9334 KENR9882 KENR8148 RENR9217 KENR7583

Power Train Power Train Power Train Power Train

SENR2871 KENR7584 KENR7585 KENR7586 KENR7587

992K WHEEL LOADER VOLUME II (Systems, Electrical & Operator’s Station, Maintenance) 8801-Up, ZMX1-Up

Contents for Service Manual KENR7580-01 VOL II

Note: This form lists the contents of Volume II of the Service Manual for this product. See Volume I for the Engine & Power Train information. The items listed can be ordered separately. Section

Title

Binder Binder Label Safety Service Manual Contents Torque Specifications Systems Index Tab Specifications Steering System Systems Operation Steering System Testing & Adjusting Steering System Specifications Braking System Systems Operation Braking System Testing & Adjusting Braking System Specifications Hydraulic System Systems Operation Hydraulic System Troubleshooting, Testing & Adjusting Hydraulic System Specifications Machine Systems Disassembly & Assembly Machine Systems Service Manual Comfort Series Seat Electrical System & Operator’s Station Index Tab Service Manual Monitoring System Display Service Manual Machine Electronic Control System Service Manual Payload Electronic Control System Maintenance Index Tab Operation & Maintenance 992K Wheel Loader Schematic Index Tab Schematic Hydraulic System Schematic Electrical System (8801-Up) Schematic Electrical System (ZMX1-Up)

Media No. SENR2301 KENR7588 SENR7733 KENR7580 VOL II SENR3130 SENR2872 KENR7590 KENR7591 KENR7592 KENR7593 KENR7594 KENR7595 KENR7598 KENR7599 KENR7579 KENR7596 KENR7597 RENR2165 SENR2996 UENR2421 UENR2429 UENR2455 SENR2874 SEBU8651 SENR2902 KENR5574 KENR7564 KENR5549

Note: The following additional information is available for this service manual. This information is not a standard part of the service manual, but can be ordered separately if needed. Specifications, System Operation, Troubleshooting, Adjusting, Disassembly & Assembly

09/11/15

All Products Air Conditioning and Heating R134a

SENR5664

992Kホイール･ ローダ VOLUME I（エンジン、パワー･ トレーン） 8801-Up、ZMX1-Up

KJNR7582 整備解説書 KJNR7580の 内容

Note: このフォームは、本製品の整備解説書Volume Iの内容一覧を示しています。システム、電気系統および運転室、メンテナンスの情報については、Volume IIを参照してください。以下に示す項目は、個別注文も可能です。 項 バインダ バインダ･ ラベル 安全性 整備解説書の内容 トルク仕様 エンジン･ インデックス･ タブ 仕様 仕様 作動原理、試験と調整 作動原理、試験と調整 トラブルシューティング･ ガイド トラブルシューティング･ ガイド エンジンの分解および組立 エンジンの分解および組立 エンジンの分解および組立補足版 パワー･ トレーン･ インデックス･ タブ 仕様 作動原理 トラブルシューティング、試験と調整 分解および組立

12/05/13

タイトル

フォーム番号

C32 Tier 4エンジン（8801-Up） C32 DRCエンジン（ZMX1-Up） C32 Tier 4エンジン（8801-Up） C32 DRCエンジン（ZMX1-Up） C32 Tier 4エンジン（8801-Up） C32 DRCエンジン（ZMX1-Up） C32 Tier 4エンジン（8801-Up） C32 DRCエンジン（ZMX1-Up） 992Kホイール･ ローダ

SENR2300 KJNR7581 SJNR7733 KJNR7582 SJNR3130 SJNR2870 UJNR0949 KJNR9885 UJNR0950 KJNR9886 KJNR9334 KJNR9882 KJNR8148 RJNR9217 KJNR7583

パワー･ トレーン パワー･ トレーン パワー･ トレーン パワー･ トレーン

SJNR2871 KJNR7584 KJNR7585 KJNR7586 KJNR7587

992Kホイール･ ローダ VOLUME II（システム、電気系統および運転室、メンテナンス） 8801-Up、ZMX1-Up

KJNR7589 整備解説書 KJNR7580の 内容

Note: このフォームは、本製品の整備解説書Volume IIの内容一覧を示しています。エンジンおよびパワー･ トレーンの情報については、Volume Iを参照してください。以下に示す項目は、個別注文も可能です。 項

タイトル

バインダ バインダ･ ラベル 安全性 整備解説書の内容 トルク仕様 システム･ インデックス･ タブ 仕様 作動原理 試験と調整 仕様 作動原理 試験と調整 仕様 作動原理 トラブルシューティング、試験と調整 仕様 分解および組立 整備解説書 電気系統および運転室インデックス･ タブ 整備解説書 整備解説書 整備解説書 メンテナンス･ インデックス･ タブ 取扱説明 スケマチック･ インデックス･ タブ スケマチック スケマチック スケマチック Note: す。

ステアリング･ システム ステアリング･ システム ステアリング･ システム ブレーキ･ システム ブレーキ･ システム ブレーキ･ システム ハイドロリック･ システム ハイドロリック･ システム ハイドロリック･ システム 車両システム 車両システム コンフォート･ シリーズ･ シート モニタリング･ システム･ ディスプレイ 車両エレクトロニック･ コントロール･ システム ペイロード･ エレクトロニック･ コントロール･ システム 992Kホイール･ ローダ ハイドロリック･ システム 電気系統（8801-Up） 電気系統（ZMX1-Up）

フォーム番号 SENR2301 KJNR7588 SJNR7733 KJNR7589 SJNR3130 SJNR2872 KJNR7590 KJNR7591 KJNR7592 KJNR7593 KJNR7594 KJNR7595 KJNR7598 KJNR7599 KJNR7579 KJNR7596 KJNR7597 RJNR2165 SJNR2996 UJNR2421 UJNR2429 UJNR2455 SJNR2874 SJBU8651 SJNR2902 KENR5574 KENR7564 KENR5549

本整備解説書では、以下の追加情報を利用できます。この情報は整備解説書の標準パーツではありませんが、必要に応じて個別注文が可能で

仕様、作動原理、トラブルシューティング、調整、分解お （全製品）エア･ コンディショナおよびヒータR よび組立 134a

12/06/13

SJNR5664

993K WHEEL LOADER VOLUME I (ENGINE, POWER TRAIN) LWA1-UP, Z9K1-UP

KENR5812-01 Contents for Service Manual KENR5810

Note: This form lists the contents for Volume I of the Service Manual for this product. See Volume II for the Systems, Electrical & Operator’s Station and Maintenance information. The items listed can be ordered separately. Section Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Specifications Systems Operations, Testing & Adjusting Engine Troubleshooting Guide Disassembly & Assembly Power Train Index Tab Specifications Systems Operation Troubleshooting/Testing & Adjusting

03/10/10

Title

C27 & C32 Engine C27 & C32 Engine C27 & C32 Engine C27 & C32 Engine Power Train Power Train Power Train

Form No. SENR2910 KENR5811 SENR7733 KENR5812 SENR3130 SENR2870 SENR9936 SENR9937 RENR9317 RENR9217 SENR2871 KENR5814 KENR5815 KENR5816

993K WHEEL LOADER VOLUME II (SYSTEMS, ELECTRICAL & OPERATOR’S STATION, MAINTENANCE) LWA1-UP, Z9K1-UP

KENR5819-02 Contents for Service Manual KENR5810

Note: This form lists the contents of Volume II of the Service Manual for this product. See Volume I for the Engine & Power Train information. The items listed can be ordered separately. Section

Title

Binder Binder Label Safety Service Manual Contents Torque Specifications Systems Index Tab Specifications Steering System Systems Operation Steering System Testing & Adjusting Steering System Specifications Braking System Systems Operation Braking System Testing & Adjusting Braking System Specifications Electrohydraulic System Systems Operation Electrohydraulic System Troubleshooting/Testing & Adjusting Electrohydraulic System Specifications Machine Systems Disassembly & Assembly Power Train Disassembly & Assembly Machine Systems Disassembly & Assembly Supplement 993K Engine Electrical System & Operator’s Station Index Tab System Operation, Troubleshooting, Testing Monitoring System & Adjusting System Operation, Troubleshooting, Testing Vital Information Management & Adjusting System (VIMS) Payload Users Manual Specifications, System Operation, Testing & Automatic Lubrication System Adjusting (Hydraulic Actuated System) Service Manual Machine Security System Service Manual Comfort Series Seat Maintenance Index Tab Operation & Maintenance 993K Wheel Loader Schematic Index Tab Schematic Hydraulic System Schematic Electrical System (continued on next page)

05/17/10

Form No. SENR2301 KENR5818 SENR7733 KENR5819 SENR3130 SENR2872 KENR5820 KENR5821 KENR5822 KENR5823 KENR5824 KENR5825 KENR5826 KENR5827 KENR5828 KENR5831 KENR5817 KENR5832 KENR5813 SENR2996 KENR8255 KENR8299

RENR5397 RENR2462 RENR2165 SENR2874 SEBU8076 SENR2902 KENR5829 KENR5830

993K WHEEL LOADER (CONT.) VOLUME II (SYSTEMS, ELECTRICAL & OPERATOR’S STATION, MAINTENANCE) LWA1-UP, Z9K1-UP

KENR5819-02 Contents for Service Manual KENR5810

Note: The following additional information is available for this service manual. This information is not a standard part of the service manual, but can be ordered separately if needed. SENR5664, Air Conditioning & Heating Systems Service Manual with R-134a Refrigerant, is available for insertion into this manual. The form is not a standard part of this manual. REHS2365, An installation guide for Product Link PL121S System is available for insertion into this manual. The form is not a standard part of this manual. REHS2348, Operation of the Product Link PL121S System is available for insertion into this manual. The form is not a standard part of this manual. RENR7911, PL 121/321 Product Link, Systems Operation, Troubleshooting, Testing & Adjusting is available for insertion into this manual. This form is not a standard part of this manual.

05/17/10

993K WHEEL LOADERS VOLUME I (Engine, Systems) Z4D1-Up, Z4Z1-Up

KENR5557 Contents for Service Manual KENR5550

Note: This form lists the contents for Volume I of the Service Manual for this product. See Volume II for the Systems, Electrical & Operator’s Station and Maintenance information. The items listed can be ordered separately. Section Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Specifications (Z4D1-Up) Specifications (Z4Z1-Up) Systems Operations, Testing & Adjusting (Z4D 1-Up) Systems Operations, Testing & Adjusting (Z4Z1-Up) Troubleshooting Guide (Z4D1-Up) Troubleshooting Guide (Z4Z1-Up) Engine Disassembly & Assembly (Z4D1-Up) Engine Disassembly & Assembly (Z4Z1-Up) Engine Disassembly & Assembly Supplement Systems Index Tab Specifications Systems Operation, Testing & Adjusting Troubleshooting

10/11/12

Title

Form No.

C32 w/MEUI Tier 4 C32 w/MUEI C32 w/MEUI Tier 4

SENR2300 KENR5551 SENR7733 KENR5557 SENR3130 SENR2870 UENR0949 KENR9885 UENR0950

C32 w/MUEI

KENR9886

C32 w/MEUI Tier 4 C32 w/MUEI C32 w/MEUI Tier 4 C32 w/MUEI 993K Wheel Loader Engine Supplement

KENR9197 KENR9795 KENR8148 RENR9217 KENR5553

Power Train, Steering, Braking, Hydraulic & Machine Systems Power Train, Steering, Braking, Hydraulic & Machine Systems Power Train, Steering, Braking, Hydraulic & Machine Systems

SENR2872 KENR5565 KENR5566 KENR5567

993K WHEEL LOADERS VOLUME II (Electrical & Operator’s Station, Disassembly & Assembly, Maintenance) Z4D1-Up, Z4Z1-Up

KENR5558 Contents for Service Manual KENR5550

Note: This form lists the contents of Volume II of the Service Manual for this product. See Volume I for the Engine & Power Train information. Section

Title

Binder Binder Label Safety Service Manual Contents Torque Specifications Electrical System & Operator’s Station Index Tab Service Manual Comfort Series Seat Service Manual Vital Information Management System (VIMS 3G) Electronic Control System Service Manual Payload Control System Service Manual Monitoring System Display Disassembly & Assembly Index Tab Disassembly & Assembly Power Train Disassembly & Assembly Machine Systems Maintenance Index Tab Operation & Maintenance 993K Wheel Loader Schematic Index Tab Schematic Hydraulic System Schematic Electrical System (Z4D1-Up) Schematic Electrical System (Z4Z1-Up)

Form No. SENR2300 KENR5552 SENR7733 KENR5558 SENR3130 SENR2996 RENR2165 UENR2429

UENR2455 UENR2421 SENR2875 KENR5569 KENR5570 SENR2874 SEBU8652 SENR2902 KENR5571 KENR5572 UENR2441

Note: The following additional information is available for this service manual. This information is not a standard part of the service manual, but can be ordered separately if needed. System Operation, Testing & Adjusting Operation & Maintenance Specifications, Systems Operation, Troubleshooting, Testing & Adjusting, Disassembly & Assembly

10/11/12

Work Area Visual System Work Area Visual System All Products Air Conditioning and Heating R-134a

RENR9833 SEBU8157 SENR5664

994 WHEEL LOADER VOLUME I 9YF1-UP Note:

SENR4742-10 Contents for Service Manual SENR4740

This form lists the contents of the complete Service Manual. The items listed can be ordered separately.

Section Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Specifications Systems Operation, Testing & Adjusting Service Manual Service Manual Service Manual Disassembly & Assembly Power Train Index Tab Specifications Systems Operation, Testing & Adjusting Testing & Adjusting Service Manual Disassembly & Assembly Disassembly & Assembly Supplement

01/28/10

Title

3500 Engines 3500 Engines 3161 Caterpillar Governor Automatic Ether Injection System Engine Overspeed Indicator 3516 Engine Power Train Power Train Power Shift Transmission Torque Converter Electronic Control System (9YF28-Up) Power Train 994 Torque Converter

Form No.

IC

SENR2910 SENR4741 SENR7733 SENR4742 SENR3130 SENR2870 SENR4620 SENR4621 SENR3028 SENR4705 SENR4263 SENR4936 SENR2871 SENR4743 SENR4744 SENR4745 SENR5921

13.69 .29 .49 .29 2.86

SENR4747 SENR5988

12.90 2.86

.29

8.30 8.30 5.43 8.30 2.86 12.90 .29 5.43 8.30 5.43 5.43

994 WHEEL LOADER VOLUME II 9YF1-UP

SENR1445-11 Contents for Service Manual SENR4740

Note: This form lists the Service Manual modules available for this product. These items listed can also be ordered separately. When items are updated or supplements are added, they will be announced in PREVIEW and should be ordered as they become available. Section

Title

Binder Binder Label Safety Service Manual Contents Torque Specifications Systems Index Tab Specifications Steering System Systems Operation, Testing & Adjusting Steering System Service Manual STIC Control Specifications Brake System Systems Operation, Testing & Adjusting Brake System Specifications Hydraulic System Systems Operation, Testing & Adjusting Hydraulic System Service Manual Filtration System Service Manual Contour Series Seat Service Manual Automatic Lubrication System Service Manual Automatic Lubrication System (VIMS) Service Manual Tu-Flo Air Compressors Disassembly & Assembly Machine Systems Electrical System & Operator's Station Index Tab Service Manual Electronic Monitoring System User's Manual VIMS Large Wheel Loader Payload System Service Manual Payload Measurement System Service Manual Starting & Charging Systems Service Manual Vital Information Management System (VIMS) (continued on next page)

03/19/10

Form No.

Rev.

SENR2301 SENR1459 SENR7733 SENR1445 SENR3130 SENR2872 SENR4748 SENR4749 RENR3306 SENR4750 SENR4751 SENR4752 SENR4753 RENR3313 SENR6615 SENR6757 RENR3312 REG00914 SENR4755 SENR2996 SENR2945 RENR2517

00 01 08 10 06

01 00

Dlr. Net 20.00 .30 .60 .30 3.40 .30 3.40 6.50 15.50 6.50 6.50 9.90 6.50 6.50 9.90 6.50 6.50 9.90 15.50 .30 3.40 9.90

SENR6756 SENR2947 SENR6059

00

6.50

03 02 00 04 02 03 02 00 04 02 01 03 00

IC

19.20 .29 .50 .29 2.78 .30

2.78 5.28 12.90 5.28 5.28 8.06 5.28 5.43 8.06 2.78 5.43 8.06 12.53 .30 2.78 8.06 5.28

994 WHEEL LOADER (CONT.) VOLUME II 9YF1-UP Section Maintenance Index Tab Operation & Maintenance Operation & Maintenance Operation & Maintenance Schematic Index Tab Schematic Schematic Schematic Schematic Schematic Schematic Schematic

SENR1445-11 Contents for Service Manual SENR4740 Title

Wheel Loader (9YF1-55) Wheel Loader (9YF56-Up) Vital Information Management System (VIMS) Hydraulic System Electrical System (9YF1-27) Electrical System (9YF28-Up) Electrical System-Retrofit (9YF1-Up) Electrical System-Stic Retrofit for EMS (9YF28-Up) Electrical System-Retrofit with VIMS (9YF56-Up) Electrical System-Ladder Diagram

Form No. SENR2874 SEBU6329 SEBU6715 SEBU7027

Rev.

00 02 00

Dlr. Net .30 16.22 16.22 16.22

SENR2902 SENR4754 SENR4758 SENR5929 RENR3307 RENR6040 SENR1439 SENR6779

Note: Form SENR3334, Air Conditioning & Heating Service Manual with R-12 Refrigerant, is available for insertion into this manual. The form is not a standard part of the manual. Note: Form SENR5664, Air Conditioning & Heating Service Manual with R-134a Refrigerant,, is available for insertion into this manual. The form is not a standard part of the manual. Note: Form REHS0454, Installation of 8X-0750 Brackets on the Lift Arms of 994 and 994D Wheel Loaders, is available for insertion into this manual. The form is not a standard part of the manual. Note: Form SEHS9272, 994 Wheel Loader Assembly Procedure for 9YF1-128, is available for insertion into this manual. The form is not a standard part of the manual. Note: Form SEHS9932, 994 Wheel Loader Assembly Procedure for 9YF129-Up, is available for insertion into this manual. The form is not a standard part of the manual.

03/19/10

IC .30

15.57 15.57 15.57

994D WHEEL LOADER VOLUME I 3TZ1-UP

RENR2502-05 Contents for Service Manual RENR2500

Note: This form lists the contents of the complete Service Manual. The items listed can be ordered separately. When items are updated or supplements added, they will be announced in PREVIEW and should be ordered as they become available. Section Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Specifications Systems Operation, Testing & Adjusting Electronic Troubleshooting Guide Disassembly & Assembly Disassembly & Assembly Supplement Power Train Index Tab Specifications Systems Operation Testing & Adjusting Systems Operation, Testing & Adjusting Disassembly & Assembly

07/16/08

Title

3516B Engine 3516B Engine 3516B Engine 3500B Engine 3516B Engine Power Train Power Train Power Train Power Train Electronic Control System Power Train

Form No. SENR2300 RENR2501 SENR7733 RENR2502 SENR3130 SENR2870 RENR2210 RENR2211 RENR2212 SENR1126 RENR2018 SENR2871 RENR2505 RENR2507 RENR2506 RENR2522 RENR2034

Rev.

08 04 06 01 01

Dlr. Net 13.85 .30 .50 .30 2.90 .30 5.50 8.40 21.95 21.95 21.95 .30 5.50 5.50 5.50 8.40

IC

33.55

32.21

13.30 .29 .50 .29 2.78 .30

3.75 6.95 20.55 21.07 21.07 .30 5.28 5.28 5.28 8.06

994D WHEEL LOADER VOLUME II 3TZ1-UP

RENR2504-11 Contents for Service Manual RENR2500

Note: This form lists the contents of the complete Service Manual. The items listed can be ordered separately. When items are updated or supplements added, they will be announced in PREVIEW and should be ordered as they become available. Section

Title

Binder Binder Label Safety Service Manual Contents Torque Specifications Systems Index Tab Specifications Steering System Systems Operation, Testing & Adjusting Steering System Specifications Braking System Systems Operation, Testing & Adjusting Braking System Specifications Hydraulic System Systems Operation, Testing & Adjusting Hydraulic System Service Manual Air System Service Manual Automatic Lubrication System Service Manual Contour Series Seat Service Manual Tu-Flo Air Compressors Disassembly & Assembly Machine Systems Electrical System & Operator's Station Index Tab Service Manual Electronic Systems Guide Systems Operation VIMS Payload Users Manual Systems Operation, Testing & Adjusting Starting & Charging Systems Service Manual Vital Information Management System Maintenance Index Tab Operation & Maintenance Manual Schematic Index Tab Schematic Hydraulic System Schematic Electrical System

07/16/08

Form No. SENR2301 RENR2503 SENR7733 RENR2504 SENR3130 SENR2872 RENR2508 RENR2509 RENR2510 RENR2511 RENR2512 RENR2513 RENR3305 RENR2515 SENR6615 REG00914 RENR2038 SENR2996 RENR2531 RENR2517 SENR2947 SENR6059 SENR2874 SEBU7145 SENR2902 RENR2520 RENR2516

Rev.

IC

01 06

Dlr. Net 20.00 .30 .50 .30 2.90 .30 5.50 8.40 5.50 5.50 8.40 8.40 2.90 5.50 8.40 8.40 33.55 .30 5.50 8.40 2.90 33.55 .30 15.75

.30

02

08 09 06

04 03

19.20 .29 .50 .29 2.78 .30

5.28 8.06 5.28 5.28 8.06 8.06 2.78 5.28 8.06 8.06 32.21 .30

5.28 8.06 2.78 32.21

15.12

994F WHEEL LOADER VOLUME I 4421-UP

RENR6302-04 Contents for Service Manual RENR6300

Note: This form lists the contents of the complete Service Manual. The items listed can be ordered separately. When items are updated or supplements added, they will be announced in PREVIEW and should be ordered as they become available. Section Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Specifications Systems Operation, Testing & Adjusting Troubleshooting Disassembly & Assembly Disassembly & Assembly Power Train Index Tab Specifications Systems Operation Testing & Adjusting, Troubleshooting Disassembly & Assembly

07/14/08

Title

3516B Engine 3516B Engine 3516B Engine 3516B Engine 994F Engine Supplement Power Train Power Train Power Train Power Train

Form No.

IC

SENR2300 RENR6301 SENR7733 RENR6302 SENR3130 SENR2870 RENR2210 RENR2211 RENR9347 SENR1126 RENR6303 SENR2871 RENR6304 RENR6305 RENR6306 RENR6308

13.69 .29 .49 .29 2.86 .29 8.30 8.30 5.43 8.30 .29 5.43 8.30 5.43

994F WHEEL LOADER VOLUME II 4421-UP

RENR6310-07 Contents for Service Manual RENR6300

Note: This form lists the Service Manual modules available for this product. These items listed can also be ordered separately. Section

Title

Binder Binder Label Safety Service Manual Contents Torque Specifications Systems Index Tab Specifications Steering System Systems Operation Steering System Testing & Adjusting Steering System Specifications Brake System Systems Operation Brake System Testing & Adjusting Brake System Specifications Hydraulic System Systems Operation Hydraulic System Testing & Adjusting, Troubleshooting Hydraulic System Service Manual Automatic Lubrication System Service Manual Air System Specifications Machine Systems Disassembly & Assembly Machine Systems Electrical System & Operator's Station Index Tab Service Manual Vital Information Management System (VIMS) Service Manual VIMS Payload Users Manual Systems Operation, Testing & Adjusting Starting & Charging System Service Manual Comfort Series Seat Maintenance Index Tab Operation & Maintenance 994F Wheel Loader Schematic Index Tab Schematic Hydraulic System Schematic Electrical System

Form No.

Rev.

IC

03 02 00 04 02 03 02 00 02 02 01 03

Dlr. Net 20.00 .30 .60 .30 3.40 .30 3.40 6.50 15.50 6.50 6.50 9.90 6.50 6.50 9.90 6.50 6.50 9.90

.30

00

.30 23.20 26.00 13.40 15.50 .30 16.22

16.20

SENR2300 RENR6309 SENR7733 RENR6310 SENR3130 SENR2872 RENR6311 RENR6312 RENR6325 RENR6313 RENR6314 RENR6326 RENR6315 RENR6316 RENR6323 RENR6328 RENR6327 RENR6307 RENR6321 SENR2996 RENR6318

00 01 08 10 06

RENR2517 SENR2947 RENR2165 SENR2874 SEBU7885 SENR2902 RENR6320 RENR6322

00 00 00 00

Note: The following additional information is available for this service manual. This information is not a standard part of the service manual, but can be ordered separately if needed. Systems Operation, Testing & Adjusting Operation & Maintenance Specifications, Systems Operation, Testing & Adjusting, Disassembly & Assembly Specifications, Systems Operation, Troubleshooting, Testing & Adjusting, Disassembly & Assembly

02/10/10

Work Area Visual System Work Area Vision System Air Conditioning and Heating R-12

RENR9833 SEBU8157 SENR3334

All Products Air Conditioning and Heating R-134a

SENR5664

19.20 .29 .50 .29 2.78 .30

2.78 5.28 12.90 5.28 5.28 8.06 5.28 5.43 8.06 2.78 5.43 8.06

15.05

1.95 .30

15.57

CARGADOR DE RUEDAS 994F VOLUMEN I 4421 Y SIG.

RSNR6302-04 Contenidos del Manual de Servicio RSNR6300

Note: En este formulario se incluyen los contenidos del Manual de Servicio completo. Los artículos que se incluyen se pueden pedir por separado. Cuando se actualicen los artículos o se añadan suplementos, se anunciarán en VISTA PREVIA y se deben pedir cuando estén disponibles. Sección

Carpeta Etiqueta de la carpeta Seguridad Contenidos del Manual de Servicio Especificaciones de par Ficha índice del motor Especificaciones Operación de Sistemas, Pruebas y Ajustes Solución de problemas Desarmado y Armado Desarmado y Armado Ficha índice del tren de fuerza Especificaciones Operación de sistemas Pruebas y Ajustes, Localización y Solución de Problemas Desarmado y Armado

09/23/11

Título

Formulario No.

IC

13.69 .29 .49 .29 2.86

Tren de Fuerza Tren de Fuerza Tren de Fuerza

SENR2300 RSNR6301 SSNR7733 RSNR6302 SSNR3130 SSNR2870 RSNR2210 RSNR2211 RSNR9347 SSNR1126 RSNR6303 SSNR2871 RSNR6304 RSNR6305 RSNR6306

Tren de Fuerza

RSNR6308

Motor 3516B Motor 3516B Motor 3516B Motor 3516B Suplemento del Motor 994F

.29 8.30 8.30 5.43 8.30 .29 5.43 8.30 5.43

CARGADOR DE RUEDAS 994F VOLUMEN II 4421 y sig.

RSNR6310-07 Contenidos del Manual de Servicio RSNR6300

Note: Este formulario incluye los módulos del Manual de Servicio disponibles para este producto. Los artículos que se incluyen también se pueden pedir por separado. Sección

Título

Carpeta Etiqueta de la carpeta Seguridad Contenidos del Manual de Servicio Especificaciones de par Ficha índice del sistema Especificaciones Sistema de la dirección Operación de sistemas Sistema de la dirección Pruebas y Ajustes Sistema de la dirección Especificaciones Sistema de frenos Operación de sistemas Sistema de frenos Pruebas y Ajustes Sistema de frenos Especificaciones Sistema hidráulico Operación de sistemas Sistema hidráulico Pruebas y Ajustes, Localización y Solución Sistema hidráulico de Problemas Manual de servicio Sistema de lubricación automática Manual de servicio Sistema de aire Especificaciones Sistemas de máquina Desarmado y Armado Sistemas de máquina Ficha índice del sistema eléctrico y de la estación del operador Manual de servicio Sistema de Administración de Información Vital (VIMS) Manual de servicio Manual del usuario de carga útil del VIMS Operación de Sistemas, Pruebas y Ajustes Sistema de arranque y de carga Manual de servicio Asiento de la serie Comfort Ficha índice de mantenimiento Operación y Mantenimiento Cargador de Ruedas 994F Ficha índice de diagrama Diagrama Sistema hidráulico Diagrama Sistema eléctrico (continuo)

09/23/11

Formulario No.

Rev.

Dlr. Net

SENR2300 RSNR6309 SSNR7733 RSNR6310 SSNR3130 SSNR2872 RSNR6311 RSNR6312 RSNR6325 RSNR6313 RSNR6314 RSNR6326 RSNR6315 RSNR6316 RSNR6323

00 01 08 10 06 03 02 00 04 02 03 02 00 02

20.00 .30 .60 .30 3.40 .30 3.40 6.50 15.50 6.50 6.50 9.90 6.50 6.50 9.90

RSNR6328 RSNR6327 RSNR6307 RSNR6321 SSNR2996 RSNR6318

02 01 03

6.50 6.50 9.90

2.78 5.43 8.06

.30 23.20

.30

00

RSNR2517

00

26.00

16.20

SSNR2947 RSNR2165 SSNR2874 SSBU7885 SSNR2902 RENR6320 RENR6322

00 00

13.40 15.50 .30 16.22

00

IC

19.20 .29 .50 .29 2.78 .30

2.78 5.28 12.90 5.28 5.28 8.06 5.28 5.43 8.06

15.05

1.95 .30

15.57

CARGADOR DE RUEDAS 994F (cont.) VOLUMEN II 4421 y sig.

RSNR6310-07 Contenidos del Manual de Servicio RSNR6300

Note: Este formulario incluye los módulos del Manual de Servicio disponibles para este producto. Los artículos que se incluyen también se pueden pedir por separado. Sección

Título

Formulario No.

Rev.

Dlr. Net

Note: La siguiente información adicional está disponible para este manual de servicio. Esta información no es una parte estándar del manual de servicio, pero si se necesita, se puede pedir por separado. Operación de Sistemas, Pruebas y Ajustes Operación y Mantenimiento Especificaciones, Operación de Sistemas, Pruebas y Ajustes, Desarmado y Armado Especificaciones, Operación de Sistemas, Localización y Solución de Problemas, Pruebas y Ajustes, Desarmado y Armado

09/23/11

Sistema de Visualización Electrónica del Área de Trabajo Sistema de Visualización del Área de Trabajo Aire Acondicionado y Calefacción R12 Todos los productos de Aire Acondicionado y Calefacción R-134a

RSNR9833 SSBU8157 SENR3334 SSNR5664

IC

994H WHEEL LOADER VOLUME I (Engine, Power Train) DWC1-Up

UENR0747 Contents for Service Manual UENR0745

Note: This form lists the contents for Volume I of the Service Manual for this product. See Volume II for the Systems, Electrical & Operator’s Station and Maintenance information. The items listed can be ordered separately. Section Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Specifications Systems Operations, Testing & Adjusting Troubleshooting Guide Engine Disassembly & Assembly Engine Disassembly & Assembly Supplement Power Train Index Tab Specifications Systems Operation Troubleshooting, Testing & Adjusting Disassembly & Assembly

07/19/11

Title

Form No.

3516B Engine 3516B Engine 3516B Engine 3516B Engine 994H Wheel Loader

SENR2300 UENR0746 SENR7733 UENR0747 SENR3130 SENR2870 RENR2210 RENR2211 RENR9347 SENR1126 UENR0748

Power Train Power Train Power Train Power Train

SENR2871 UENR0749 UENR0750 UENR0751 UENR0752

994H WHEEL LOADER VOLUME II (Systems, Electrical & Operator’s Station, Maintenance) DWC1-Up

UENR0754 Contents for Service Manual UENR0745

Note: This form lists the contents of Volume II of the Service Manual for this product. See Volume I for the Engine & Power Train information. The items listed can be ordered separately. Section

Title

Binder Binder Label Safety Service Manual Contents Torque Specifications Systems Index Tab Specifications Steering System Systems Operation Steering System Testing & Adjusting Steering System Specifications Braking System Systems Operation Braking System Testing & Adjusting Braking System Specifications Hydraulic System Systems Operation Hydraulic System Troubleshooting, Testing & Adjusting Hydraulic System Specifications Machine Systems Disassembly & Assembly Machine Systems Service Manual Comfort Series Seat Electrical System & Operator’s Station Index Tab Service Manual 994H Monitoring System Service Manual 994H Vital Information Management System (VIMS 3G) Electronic Control System Service Manual Automatic Lubrication System Service Manual Air System Maintenance Index Tab Operation & Maintenance Schematic Index Tab Schematic Hydraulic System Schematic Electrical System

Form No. SENR2300 UENR0753 SENR7733 UENR0754 SENR3130 SENR2872 UENR0755 UENR0756 UENR0757 UENR0758 UENR0759 UENR0760 UENR0761 UENR0762 UENR0763 UENR0764 UENR0765 RENR2165 SENR2996 UENR2437 UENR0787

RENR6328 RENR6327 SENR2874 SEBU8650 SENR2902 UENR1278 UENR1277

Note: The following additional information is available for this service manual. This information is not a standard part of the service manual, but can be ordered separately if needed. System Operation, Testing & Adjusting Operation & Maintenance Specifications, System Operation, Troubleshooting, Adjusting, Disassembly & Assembly

07/19/11

Work Area Visual System Work Area Visual System All Products Air Conditioning and Heating R134a

RENR9833 SEBU8157 SENR5664

CARGADOR DE RUEDAS 994H VOLUMEN I (Motor, tren de fuerza) DWC1-y sig.

USNR0747 Contenido del Manual de servicio USNR0745

Nota: Este formulario incluye el contenido del Volumen I del Manual de servicio de este producto. Consulte el Volumen II para obtener información sobre los sistemas, el sistema eléctrico y la estación del operador y el mantenimiento. Los productos indicados se pueden pedir por separado. Sección

Carpeta Rótulo de carpeta Seguridad Contenido del Manual de servicio Especificaciones de par Ficha índice de motor Especificaciones Operación de sistemas, Pruebas y ajustes Guía de Solución de problemas Desarmado y armado del motor Suplemento de desarmado y armado del motor Ficha índice de tren de fuerza Especificaciones Operación de sistemas Solución de problemas, Pruebas y ajustes Desarmado y armado

06/22/12

Título

No. de formulario

Motor 3516B Motor 3516B Motor 3516B Motor 3516B Cargador de Ruedas 994H

SENR2300 USNR0746 SSNR7733 USNR0747 SSNR3130 SSNR2870 RSNR2210 RSNR2211 RSNR9347 SSNR1126 USNR0748

Tren de fuerza Tren de fuerza Tren de fuerza Tren de fuerza

SSNR2871 USNR0749 USNR0750 USNR0751 USNR0752

CARGADOR DE RUEDAS 994H VOLUMEN II (Sistemas, sistema eléctrico y estación del operador, mantenimiento) DWC1-y sig.

USNR0754 Contenido del Manual de servicio USNR0745

Nota: Este formulario incluye el contenido del Volumen II del Manual de servicio de este producto. Consulte el Volumen I para obtener información sobre el motor y el tren de fuerza. Los productos indicados se pueden pedir por separado. Sección

Título

Carpeta Rótulo de carpeta Seguridad Contenido del Manual de servicio Especificaciones de par Ficha índice de sistemas Especificaciones Sistema de dirección Operación de sistemas Sistema de dirección Pruebas y ajustes Sistema de dirección Especificaciones Sistema de freno Operación de sistemas Sistema de freno Pruebas y ajustes Sistema de freno Especificaciones Sistema hidráulico Operación de sistemas Sistema hidráulico Solución de problemas, Pruebas y ajustes Sistema hidráulico Especificaciones Sistemas de la máquina Desarmado y armado Sistemas de la máquina Manual de servicio Asiento de la Serie Comfort Ficha índice del sistema eléctrico y la estación del operador Manual de servicio Sistema Monitor del modelo 994H Manual de servicio Sistema de control electrónico del Sistema de Administración de Información Vital (VIMS 3G) del modelo 994H Manual de servicio Sistema de lubricación automática Manual de servicio Sistema de aire Ficha índice de mantenimiento Operación y mantenimiento Ficha índice de diagramas Diagrama Sistema hidráulico Diagrama Sistema eléctrico

No. de formulario SENR2300 USNR0753 SSNR7733 USNR0754 SSNR3130 SSNR2872 USNR0755 USNR0756 USNR0757 USNR0758 USNR0759 USNR0760 USNR0761 USNR0762 USNR0763 USNR0764 USNR0765 RSNR2165 SSNR2996 USNR2437 USNR0787

RSNR6328 RSNR6327 SSNR2874 SSBU8650 SSNR2902 UENR1278 UENR1277

Nota: La siguiente información adicional está disponible para este Manual de servicio. Esta información no es una parte estándar del Manual de servicio, pero se puede pedir por separado si es necesario. Operación de sistemas, Pruebas y ajustes Operación y mantenimiento Especificaciones, Operación de sistemas, Solución de problemas, Ajustes, Desarmado y armado

06/22/12

Sistema de Visión de Área de Trabajo Sistema de Visión de Área de Trabajo Todos los productos de aire acondicionado y calefacción con refrigerante R134a

RSNR9833 SSBU8157 SSNR5664

950 GC WHEEL LOADERS VOLUME I (Engine, Power Train) M5K1-UP

Contents for Service Manual UENR3120-02 VOL I

Note: This form lists the contents for Volume I of the Service Manual for this product See Volume II for the Systems, Electrical & Operator’s Station, Maintenance and Schematic information. These items listed can also be ordered separately. Section Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Specifications Systems Operations, Testing & Adjusting Troubleshooting Guide Engine Disassembly & Assembly Engine Disassembly & Assembly Supplement Power Train Index Tab Specifications Systems Operation, Testing & Adjusting Troubleshooting Disassembly & Assembly

Caterpillar: Non-Confidential

Title

C7.1 Engine C7.1 Engine C7.1 Engine C7.1 Engine 950 GC Wheel Loader Engine Supplement Power Train Power Train Power Train Power Train

Media No. SENR2300 UENR3121 SENR7733 UENR3120 VOl I SENR3130 SENR2870 UENR3386 UENR3387 UENR0629 UENR0633 UENR3336 SENR2871 UENR3124 UENR3125 UENR3126 UENR3335

950 GC WHEEL LOADERS VOLUME II (Systems, Electrical & Operator’s Station, Maintenance, Schematics) M5K1-UP

Contents for Service Manual UENR3120-02 VOL II

Note: This form lists the contents of Volume II of the Service Manual for this product. See Volume I for the Engine & Power Train information. These items listed can also be ordered separately. Section

Title

Binder Binder Label Safety Service Manual Contents Torque Spécifications Systems Index Tab Specifications Steering System Systems Operation/Testing & Adjusting Steering System Specifications Braking System Systems Operation/Testing & Adjusting Braking System Specifications Hydraulic System Systems Operation Hydraulic System Troubleshooting, Testing & Adjusting Hydraulic System Specifications Machine Systems Disassembly & Assembly Machine Systems Electrical System & Operator’s Station Index Tab Service Manual Monitoring System Display Service Manual Comfort Series Seat Service Manual Machine Security System Maintenance Index Tab Operation & Maintenance 950H GC Wheel Loaders Schematic Index Tab Schematic Hydraulic System Schematic Electrical System

Media No. SENR2300 UENR3128 SENR7733 UENR3120 VOL II SENR3130 SENR2872 UENR4582 UENR4583 UENR4584 UENR4585 UENR4586 UENR4587 UENR4588 UENR4589 UENR3334 SENR2996 UENR3863 RENR2165 RENR2462 SENR2874 SEBU9108 SENR2902 UENR3119 UENR3118

Note: The following additional information is available for this service manual. This information is not a standard part of the service manual, but can be ordered separately if needed. Specifications, Systems Operation, Troubleshooting, Testing & Adjusting, Disassembly & Assembly

Caterpillar: Non-Confidential

All Products Air Conditioning and Heating R-134a

SENR5664

950 GC WHEEL LOADERS VOLUME I (Engine, Power Train) M5T1-Up

Contents for Service Manual UENR7028-00 VOL I

Note: This form lists the contents for Volume I of the Service Manual for this product. The items listed can be ordered separately. Section Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Specifications Systems Operations, Testing & Adjusting Troubleshooting Guide Engine Disassembly & Assembly Engine Disassembly & Assembly Supplement Power Train Index Tab Specifications Systems Operation Troubleshooting, Testing & Adjusting Disassembly & Assembly

Caterpillar: Non-Confidential

Title

C7.1 Engine C7.1 Engine C7.1 Engine C7.1 Engine 950 GC Wheel Loader Engine Supplement Power Train Power Train Power Train Power Train

Media No. SENR2300 UENR7028LBL VOL I SENR7733 UENR7028 VOL I SENR3130 SENR2870 UENR4466 UENR4467 UENR0668 UENR4468 M0073302 SENR2871 M0077584 M0073067 UENR3126 M0073352

950 GC WHEEL LOADERS VOLUME II (Systems, Electrical System & Operator’s Station, Maintenance, Schematics) M5T1-Up

Contents for Service Manual UENR7028-00 VOL II

Note: This form lists the contents of Volume II of the Service Manual for this product. The items listed can be ordered separately. Section

Title

Binder Binder Label Safety Service Manual Contents Torque Spécifications Systems Index Tab Specifications Steering System Systems Operation/Testing & Adjusting Steering System Specifications Braking System Systems Operation/Testing & Adjusting Braking System Specifications Hydraulic System Systems Operation Hydraulic System Troubleshooting, Testing & Adjusting Hydraulic System Specifications Machine Systems Disassembly & Assembly Machine Systems Electrical System & Operator’s Station Index Tab Service Manual Monitoring System Display Service Manual Comfort Series Seat Service Manual Machine Security System Maintenance Index Tab Operation & Maintenance 950 GC Wheel Loaders Schematic Index Tab Schematic Hydraulic System Schematic Electrical System

Media No. SENR2300 UENR7028LBL VOL II SENR7733 UENR7028 VOLII SENR3130 SENR2872 M0077558 M0073077 M0077590 M0073073 M0077594 M0073085 M0073086 M0077560 M0073351 SENR2996 UENR3863 RENR2165 RENR2462 SENR2874 SEBU9342 SENR2902 UENR3119 UENR7913

Note: The following additional information is available for this service manual. This information is not a standard part of the service manual, but can be ordered separately if needed. Specifications, Systems Operation, Troubleshooting, Testing & Adjusting, Disassembly & Assembly

Caterpillar: Non-Confidential

All Products Air Conditioning and Heating R-134a

UENR4125

950L and 962L WHEEL LOADERS VOLUME I (Engine, Systems) LXX1-Up, SXS1-Up, TNS1-Up, MTN1-Up

Contents for Service Manual UENR4906-01 VOL I

Note: This form lists the contents for Volume I of the Service Manual for this product. See Volume II for the Systems, Electrical & Operator’s Station and Maintenance information. The items listed can be ordered separately. Section Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Specifications Systems Operations, Testing & Adjusting Troubleshooting Guide Engine Disassembly & Assembly Engine Disassembly & Assembly Supplement Systems Index Tab Specifications Systems Operation, Testing & Adjusting Troubleshooting

12/09/16

Title

C7.1 Engine C7.1 Engine C7.1 Engine C7.1 Engine 950L /962L Wheel Loader Engine Supplement Power Train, Steering, Braking, Hydraulic & Machine Systems Power Train, Steering, Braking, Hydraulic & Machine Systems Power Train, Steering, Braking, Hydraulic & Machine Systems

Media No. SENR2300 UENR4906LBL VOL I SENR7733 UENR4906 VOL I SENR3130 SENR2870 UENR3386 UENR3387 UENR0629 UENR0633 M0071418 SENR2872 M0071394 M0067696 UENR6343

950L and 962L WHEEL LOADERS VOLUME II (Electrical & Operator’s Station, Disassembly & Assembly, Maintenance & Schematics) LXX1-Up, SXS1-Up, TNS1-Up, MTN1-Up

Contents for Service Manual UENR4906-01 VOL II

Note: This form lists the contents of Volume II of the Service Manual for this product. See Volume I for the Engine & Power Train information. The items listed can be ordered separately. Section

Title

Binder Binder Label Safety Service Manual Contents Torque Specifications Electrical System & Operator’s Station Index Tab Service Manual Comfort Series Seat Service Manual Monitoring System Display Disassembly & Assembly Index Tab Disassembly & Assembly Power Train Disassembly & Assembly Machine Systems Maintenance Index Tab Operation & Maintenance 950L 962L Schematic Index Tab Schematic Hydraulic System Schematic Electrical System Schematic Electrical System Schematic Powertrain Oil Schematic Cooling System

Media No. SENR2300 UENR4906LBL VOL II SENR7733 UENR4906 VOL II SENR3130 SENR2996 RENR2165 M0064824 SENR2875 M0071428 M0071426 SENR2874 SEBU9314 SENR2902 UENR6728 UENR6729 UENR7916 UENR6730 UENR7464

Note: The following additional information is available for this service manual. This information is not a standard part of the service manual, but can be ordered separately if needed. Specifications, Systems Operation, Troubleshooting, Testing & Adjusting, Disassembly & Assembly

All Products Air Conditioning and Heating R-134a

UENR4125

Systems Operation, Testing & Adjusting

Medium L & M Series Wheel Loaders - Cat Production Measurement Application on Machines Equipped with Product Link: PLE631 or PLE641

UENR7119

12/09/16

950M and 962M WHEEL LOADERS VOLUME I (Engine, Systems) ENE1-Up, LSE1-Up, LCR1-Up, RCL1-Up

Contents for Service Manual UENR4907-01 VOL I

Note: This form lists the contents for Volume I of the Service Manual for this product. See Volume II for the Systems, Electrical & Operator’s Station and Maintenance information. The items listed can be ordered separately. Section Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Specifications Systems Operations, Testing & Adjusting Troubleshooting Guide Engine Disassembly & Assembly Engine Disassembly & Assembly Supplement Systems Index Tab Specifications Systems Operation, Testing & Adjusting Troubleshooting

12/09/16

Title

C7.1 Engine C7.1 Engine C7.1 Engine C7.1 Engine 950M /962M Wheel Loader Engine Supplement Power Train, Steering, Braking, Hydraulic & Machine Systems Power Train, Steering, Braking, Hydraulic & Machine Systems Power Train, Steering, Braking, Hydraulic & Machine Systems

Media No. SENR2300 UENR4907LBL VOL I SENR7733 UENR4907 VOL I SENR3130 SENR2870 UENR3386 UENR3387 UENR0629 UENR0633 M0071408 SENR2872 M0071286 M0067704 UENR3111

950M and 962M WHEEL LOADERS VOLUME II (Electrical & Operator’s Station, Disassembly & Assembly, Maintenance & Schematics) ENE1-Up, LSE1-Up, LCR1-Up, RCL1-Up

Contents for Service Manual UENR4907-01 VOL II

Note: This form lists the contents of Volume II of the Service Manual for this product. See Volume I for the Engine & Power Train information. The items listed can be ordered separately. Section

Title

Binder Binder Label Safety Service Manual Contents Torque Specifications Electrical System & Operator’s Station Index Tab Service Manual Comfort Series Seat Service Manual Monitoring System Display Disassembly & Assembly Index Tab Disassembly & Assembly Power Train Disassembly & Assembly Machine Systems Maintenance Index Tab Operation & Maintenance 950M /962M Wheel Loader Schematic Index Tab Schematic Hydraulic System Schematic Electrical System Schematic Electrical System Schematic Powertrain Oil Schematic Cooling System

Media No. SENR2300 UENR4907LBL VOL II SENR7733 UENR4907 VOL II SENR3130 SENR2996 RENR2165 UENR5155 SENR2875 M0071416 M0071412 SENR2874 SEBU9315 SENR2902 UENR3116 UENR6376 UENR7918 UENR6730 UENR7464

Note: The following additional information is available for this service manual. This information is not a standard part of the service manual, but can be ordered separately if needed. Specifications, Systems Operation, Troubleshooting, Testing & Adjusting, Disassembly & Assembly

All Products Air Conditioning and Heating R-134a

UENR4125

Systems Operation, Testing & Adjusting

Medium L & M Series Wheel Loaders - Cat Production Measurement Application on Machines Equipped with Product Link: PLE631 or PLE641

UENR7119

12/09/16

950M Z and 962M Z WHEEL LOADERS VOLUME I (Engine, Systems) HE81-Up, SA81-Up

Contents for Service Manual UENR7009-00 VOL I

Note: This form lists the contents for Volume I of the Service Manual for this product. See Volume II for the Electrical & Operator’s Station, D&A, Maintenance and Schematic information. These items listed can be ordered separately. Section Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Specifications Systems Operations, Testing & Adjusting Troubleshooting Guide Engine Disassembly & Assembly Engine Disassembly & Assembly Supplement Systems Index Tab Specifications Systems Operation, Testing & Adjusting Troubleshooting

07/26/16

Title

C7.1 Engine C7.1 Engine C7.1 Engine C7.1 Engine 950M /962M Wheel Loader Engine Supplement Power Train, Steering, Braking, Hydraulic & Machine Systems Power Train, Steering, Braking, Hydraulic & Machine Systems Power Train, Steering, Braking, Hydraulic & Machine Systems

Media No. SENR2300 UENR7009LBL VOL I SENR7733 UENR7009 VOL I SENR3130 SENR2870 UENR4466 UENR4467 UENR0668 UENR4468 UENR3108 SENR2872 UENR3109 UENR3110 UENR3111

950M Z and 962M Z Wheel Loaders VOLUME II (Electrical & Operator’s Station, Disassembly & Assembly, Maintenance, Schematics) HE81-Up, SA81-Up

Contents for Service Manual UENR7009-00 VOL II

Note: This form lists the contents of Volume II of the Service Manual for this product. See Volume I for the Engine & Systems information. These items listed can be ordered separately. Section

Title

Binder Binder Label Safety Service Manual Contents Torque Specifications Electrical System & Operator’s Station Index Tab Service Manual Comfort Series Seat Service Manual Monitoring System Display Disassembly & Assembly Index Tab Disassembly & Assembly Power Train Disassembly & Assembly Machine Systems Maintenance Index Tab Operation & Maintenance 950M /962M Wheel Loader Operation & Maintenance 950M 962M 966M 972M 980M Schematic Index Tab Schematic Hydraulic System Schematic Electrical System Schematic Powertrain Oil Schematic Cooling System

Media No. SENR2300 UENR7009LBL VOL II SENR7733 UENR7009 VOL II SENR3130 SENR2996 RENR2165 UENR5155 SENR2875 UENR3112 UENR5593 SENR2874 M0069086 SEBU9319 SENR2902 UENR3116 UENR6375 UENR6730 UENR6731

Note: The following additional information is available for this service manual. This information is not a standard part of the service manual, but can be ordered separately if needed. Specifications, Systems Operation, Troubleshooting, Testing & Adjusting, Disassembly & Assembly

All Products Air Conditioning and Heating R-134a

UENR4125

Systems Operation, Testing & Adjusting

Medium L & M Series Wheel Loaders - Cat Production Measurement Application on Machines Equipped with Product Link: PLE631 or PLE641

UENR7119

07/26/16

966M and 972M WHEEL LOADERS VOLUME I (Engine, Systems) KJP1-Up, DYC1-Up, A8P1-Up, JPR1-Up, EJA1-Up, LSJ1-Up, LMM1-Up, GGN1-Up

Contents for Service Manual UENR0370-03 VOL I

Note: This form lists the contents for Volume I of the Service Manual for this product. See Volume II for the Systems, Electrical & Operator’s Station and Maintenance information. The items listed can be ordered separately. Section Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Specifications Systems Operations, Testing & Adjusting Troubleshooting Guide Engine Disassembly & Assembly Engine Disassembly & Assembly Supplement Systems Index Tab Specifications Systems Operation, Testing & Adjusting Troubleshooting

02/22/17

Title

C9.3 Engine C9.3 Engine C9.3 Engine C9.3 Engine 966M/972M Wheel Loader Engine Supplement Power Train, Steering, Braking, Hydraulic & Machine Systems Power Train, Steering, Braking, Hydraulic & Machine Systems Power Train, Steering, Braking, Hydraulic & Machine Systems

Media No. SENR2301 UENR0372 SENR7733 UENR0370 VOL I SENR3130 SENR2870 UENR3401 UENR3402 UENR0978 UENR0130 UENR0374 SENR2872 UENR0375 UENR0376 UENR0377

966M and 972M WHEEL LOADERS VOLUME II (Electrical & Operator’s Station, Disassembly & Assembly, Maintenance, Schematics) KJP1-Up, DYC1-Up, A8P1-Up, JPR1-Up, EJA1-Up, LSJ1-Up, LMM1-Up, GGN1-Up

Contents for Service Manual UENR0370-03 VOL II

Note: This form lists the contents of Volume II of the Service Manual for this product. See Volume I for the Engine & Power Train information. The items listed can be ordered separately. Section

Title

Binder Binder Label Safety Service Manual Contents Torque Specifications Electrical System & Operator’s Station Index Tab Service Manual Comfort Series Seat Service Manual Vital Information Management System (VIMS 3G) Electronic Control System Service Manual Monitoring System Display Disassembly & Assembly Index Tab Disassembly & Assembly Power Train Disassembly & Assembly Machine Systems Maintenance Index Tab Operation & Maintenance 966M/972M Wheel Loader Schematic Index Tab Schematic Hydraulic System Schematic Electrical System Schematic Electrical System Schematic Cooling System Schematic Power Train Oil

Media No. SENR2300 UENR0379 SENR7733 UENR0370 VOL II SENR3130 SENR2996 RENR2165 UENR3698

UENR5155 SENR2875 UENR0378 UENR5562 SENR2874 SEBU9053 SENR2902 KENR5563 UENR7134 KENR5564 UENR7458 UENR7459

Note: The following additional information is available for this service manual. This information is not a standard part of the service manual, but can be ordered separately if needed. Specifications, Systems Operation, Troubleshooting, Testing & Adjusting, Disassembly & Assembly

All Products Air Conditioning and Heating R-134a

UENR4125 (EJA & LSJ)

Specifications, Systems Operation, Troubleshooting, Testing & Adjusting, Disassembly & Assembly

All Products Air Conditioning and Heating R-134a

SENR5664

Systems Operation, Testing & Adjusting

Production Measurement Application on Machines Equipped with Product Link: PLE631 or PLE641 Production Measurement Application on Machines Equipped With Product Link: PL321, PL421, PL522 or PL523

UENR7119

Systems Operation, Testing & Adjusting

02/22/17

UENR5827

990K WHEEL LOADER A9P1-UP, DJK1-UP

Contents for Service Manual UENR3845-01

Note: This form lists the contents of the Service Manual for this product. These items can also be ordered separately. Section Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Specifications Specifications Systems Operation, Testing and Adjusting Systems Operation, Testing and Adjusting Troubleshooting Troubleshooting Engine Disassembly & Assembly Engine Disassembly & Assembly Systems Index Tab Specifications

Title

C27 Engine (A9P1-Up) C27 Engine (DJK1-Up) C27 Engine (A9P1-Up) C27 Engine (DJK1-Up) C27 Engine (A9P1-Up) C27 Engine (DJK1-Up) C27 Engine (A9P1-Up) C27 Engine (DJK1-Up)

Power Train, Steering, Braking, Hydraulic Machine Systems Systems Operation, Testing and Adjusting Power Train, Steering, Braking, Hydraulic Machine Systems Troubleshooting Power Train, Steering, Braking, Hydraulic Machine Systems Electrical System & Operator’s Station Index Tab Service Manual Comfort Series Seat Service Manual Product Link/VIMS Service Manual Information Display Maintenance Index Tab Operation and Maintenance 990K Wheel Loader Schematic Index Tab Schematic Hydraulic System Schematic Electrical System (A9P1-Up) Schematic Electrical System (DJK1-Up)

Media No. SENR2301 UENR3845LBL SENR7733 UENR3845 SENR3130 SENR2870 KENR9911 KENR9885 UENR0950 KENR9886 KENR9197 KENR9795 UENR3350 UENR5563 SENR2872 UENR3848

Dlr. Net

IC

.30

.30

UENR3849 UENR3856 SENR2996 RENR2165 UENR3698 KENR6489 SENR2874 SEBU9121 SENR2902 UENR1696 UENR4996 UENR1697

.0

Note: The following information is not available for the initial release of this service manual. This information must be ordered separately when it becomes available. Disassembly & Assembly Disassembly & Assembly Engine Disassembly & Assembly Supplement

11/13/14

Power Train Machine Systems C27 Engine Supplement (MBE1-Up, DJK1-Up)

UENR2009 UENR3103 UENR2008

CARREGADEIRAS 950H E 962H VOLUME I (Motor, Trem de Força) MXL1-Up, JLX1-Up, PCW1-Up, SSA1-Up

Conteúdo para o Manual de Serviço UPNR0790-02 VOL I

Nota: Este formulário lista o conteúdo para o volume I do manual de serviço deste produto. Consulte o volume II para obter informações sobre Sistemas, Sistema Elétrico e Posto do Operador e Manutenção. Os itens listados podem ser pedidos separadamente. Seção Pasta Etiqueta da Pasta Segurança Conteúdo do Manual de Serviço Especificações de Torque Guia de Índice do Motor Especificações Operação, Teste e Ajuste de Sistemas Guia para o Diagnóstico de Falhas Desmontagem e Montagem do Motor Suplemento de Desmontagem e Montagem do Motor Guia de Índice do Trem de Força Especificações Operação de Sistemas Diagnóstico de Falhas, Testes e Ajustes Desmontagem e Montagem

02/25/15

Título

Formulário N°

C7 Engine Motor C7 Motor C7 Motor C7 Carregadeiras 950H e 962H

SENR2300 UPNR0790LBL VOL I SPNR7733 UPNR0790 VOL I SPNR3130 SPNR2870 SPNR9938 SPNR9939 RPNR5089 RPNR9218 UPNR0788

Power Train Trem de Força Trem de Força Trem de Força

SPNR2871 UENR0793 UPNR0794 UPNR0795 UPNR0789

CARREGADEIRAS 950H E 962H VOLUME II (Sistemas, Compartimento Elétrico e Posto do Operador, Manutenção) MXL1-Up, JLX1-Up, PCW1-Up, SSA1-Up

Conteúdo para o Manual de Serviço UPNR0790-02 VOL II

Nota: Este formulário lista o conteúdo do volume II do manual de serviço deste produto. Consulte o volume I para obter informações sobre o motor e o trem de força. Os itens listados podem ser pedidos separadamente. Seção

Título

Pasta Etiqueta da Pasta Segurança Conteúdo do Manual de Serviço Especificações de Torque Guia de Índice de Sistemas Especificações Steering System Operação de Sistemas Sistema de Direção Testes e Ajustes Sistema de Direção Especificações Braking System Operação de Sistemas Sistema de Freio Testes e Ajustes Sistema de Freio Especificações Hydraulic System Operação de Sistemas Sistema Hidráulico Diagnóstico de Falhas, Testes e Ajustes Sistema Hidráulico Especificações Machine Systems Desmontagem e Montagem Sistemas da Máquina Guia de Índice dos Sistemas Elétricos e do Compartimento do Operador Manual de Serviço Monitoring System Display Manual de Serviço Payload Control System Manual de Serviço Comfort Series Seat Manual de Serviço Machine Security System Guia de Índice de Manutenção Operação e Manutenção 950H & 962H Wheel Loaders Guia de Índice do Diagrama Diagrama Hydraulic System Diagrama Electrical System

Formulário N° SENR2300 UPNR0790LBL VOL II SPNR7733 UPNR0790 VOL II SPNR3130 SPNR2872 UENR0798 UPNR0799 UPNR1611 UENR1612 UPNR1613 UPNR1614 UENR1615 UPNR1616 UPNR1617 UENR1618 UPNR1619 SPNR2996 UENR3206 RENR6293 RPNR2165 RPNR2462 SPNR2874 SPBU8774 SPNR2902 UENR2502 UENR2503

Note: Observação: As informações adicionais a seguir estão disponíveis para este manual de serviço. Essas informações não são uma parte padrão do manual de serviço, mas podem ser pedidas separadamente, se necessário. Operação de Sistemas, Testes e Ajustes Operação e Manutenção Especificações, Operação de Sistemas, Diagnóstico de Falhas, Testes e Ajustes, Desmontagem e Montagem

02/25/15

Work Area Visual System Work Area Visual System All Products Airt Conditioning and Heating R-134a

RENR9833 SPBU8157 SPNR5664

966M XE and 972M XE WHEEL LOADERS VOLUME I (Engine, Systems) P6C1-Up, EDW1-Up, B8P1-Up, M5S1-Up, FL21-Up, L9S1-Up

Contents for Service Manual UENR3820-02 VOL I

Note: This form lists the contents for Volume I of the Service Manual for this product. See Volume II for the Systems, Electrical & Operator’s Station and Maintenance information. The items listed can be ordered separately. Section Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Specifications Systems Operations, Testing & Adjusting Troubleshooting Guide Engine Disassembly & Assembly Engine Disassembly & Assembly Supplement Systems Index Tab Specifications Systems Operation, Testing & Adjusting Troubleshooting

06/01/17

Title

C9.3 Engine C9.3 Engine C9.3 Engine C9.3 Engine 966M XE /972M XE Wheel Loader Engine Supplement Power Train, Steering, Braking, Hydraulic & Machine Systems Power Train, Steering, Braking, Hydraulic & Machine Systems Power Train, Steering, Braking, Hydraulic & Machine Systems

Media No. SENR2300 UENR3820LBL VOL I SENR7733 UENR3820 VOL I SENR3130 SENR2870 UENR3401 UENR3402 UENR0978 UENR0130 UENR0374 SENR2872 UENR3824 UENR3825 UENR3826

966M XE and 972M XE WHEEL LOADERS VOLUME II (Electrical & Operator’s Station, Disassembly & Assembly, Maintenance, Schematic) P6C1-Up, EDW1-Up, B8P1-Up, M5S1-Up, FL21-Up, L9S1-Up

Contents for Service Manual UENR3820-02 VOL II

Note: This form lists the contents of Volume II of the Service Manual for this product. See Volume I for the Engine & Power Train information. The items listed can be ordered separately. Section

Title

Binder Binder Label Safety Service Manual Contents Torque Specifications Electrical System & Operator’s Station Index Tab Service Manual Comfort Series Seat Service Manual Vital Information Management System (VIMS 3G) Electronic Control System Service Manual Monitoring System Display Disassembly & Assembly Index Tab Disassembly & Assembly Power Train Disassembly & Assembly Machine Systems Maintenance Index Tab Operation & Maintenance 966M XE/972M XE Wheel Loader Schematic Index Tab Schematic Hydraulic System Schematic Electrical System Schematic Electrical System Schematic Electrical System Schematic Transmission Oil System Schematic Transmission Oil System Schematic Cooling System

Media No. SENR2300 UENR3820LBL VOL II SENR7733 UENR3820 VOL II SENR3130 SENR2996 RENR2165 UENR3698

UENR5155 SENR2875 UENR0378 UENR5562 SENR2874 SEBU9117 SENR2902 UENR3831 UENR3832 UENR7134 UENR7921 UENR5846 UENR7466 UENR7465

Note: The following additional information is available for this service manual. This information is not a standard part of the service manual, but can be ordered separately if needed. Specifications, Systems Operation, Troubleshooting, Testing & Adjusting, Disassembly & Assembly Specifications, Systems Operation, Troubleshooting, Testing & Adjusting, Disassembly & Assembly Systems Operation, Testing & Adjusting

Systems Operation, Testing & Adjusting

06/01/17

All Products Air Conditioning and Heating R-134a (B8P & M5S, FL2 & L9S) All Products Air Conditioning and Heating R-134a

UENR4125

Production Measurement Application on Machines Equipped with Product Link: PLE631 or PLE641 Production Measurement Application on Machines Equipped With Product Link: PL321, PL421, PL522 or PL523

UENR7119

SENR5664

UENR5827

966M and 972M WHEEL LOADERS VOLUME I (Engine, Systems) R8D1-Up, L8E1-Up, L8R1-Up, M8W1-Up

Contents for Service Manual UENR4909-01 VOL I

Note: This form lists the contents for Volume I of the Service Manual for this product. The items listed can be ordered separately. Section Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Specifications Systems Operations, Testing & Adjusting Troubleshooting Guide Engine Disassembly & Assembly Engine Disassembly & Assembly Supplement Systems Index Tab Specifications Systems Operation, Testing & Adjusting Troubleshooting

02/21/17

Title

C9.3 Engine C9.3 Engine C9.3 Engine C9.3 Engine 966M /972M Wheel Loader Engine Supplement Power Train, Steering, Braking, Hydraulic & Machine Systems Power Train, Steering, Braking, Hydraulic & Machine Systems Power Train, Steering, Braking, Hydraulic & Machine Systems

Media No. SENR2300 UENR4909 LBL VOL I SENR7733 UENR4909 VOL I SENR3130 SENR2870 KENR9329 KENR9888 KENR5393 UENR0135 M0071436 SENR2872 M0072152 M0067712 UENR0377

966M and 972M WHEEL LOADERS VOLUME II (Electrical & Operator’s Station, Disassembly & Assembly, Maintenance & Schematics) R8D1-Up, L8E1-Up, L8R1-Up, M8W1-Up

Contents for Service Manual UENR4909-01 VOL II

Note: This form lists the contents of Volume II of the Service Manual for this product. The items listed can be ordered separately Section

Title

Binder Binder Label Safety Service Manual Contents Torque Specifications Electrical System & Operator’s Station Index Tab Service Manual Comfort Series Seat Service Manual Monitoring System Display Disassembly & Assembly Index Tab Disassembly & Assembly Power Train Disassembly & Assembly Machine Systems Maintenance Index Tab Operation & Maintenance 966M 972M Schematic Index Tab Schematic Hydraulic System Schematic Electrical System R8D1-1200, L8E1-1200 Schematic Electrical System R8D1201-Up, L8E1201-Up L8R1-Up, M8W1-Up Schematic Powertrain Oil Schematic Cooling System

Media No. SENR2300 UENR4909 LBL VOL II SENR7733 UENR4909 VOL II SENR3130 SENR2996 RENR2165 UENR5155 SENR2875 M0071452 M0071440 SENR2874 SEBU9317 SENR2902 KENR5563 UENR6374 UENR7920

UENR7459 UENR6725

Note: The following additional information is available for this service manual. This information is not a standard part of the service manual, but can be ordered separately if needed. Specifications, Systems Operation, Troubleshooting, Testing & Adjusting, Disassembly & Assembly Systems Operation, Testing & Adjusting

02/21/17

All Products Air Conditioning and Heating R-134a

UENR4125

Medium L & M Series Wheel Loaders - Cat Production Measurement Application on Machines Equipped with Product Link: PLE631 or PLE641

UENR7119

950B & 950E WHEEL LOADERS 950B: 31R1-UP, 63R1-6053, 65R1-3087, 22Z1-3188 950E: 63R6054-UP, 65R3088-UP, 22Z3189-UP

SENR2251-12 Contents for Service Manual SENR2249

Note: This form lists the Service Manual modules available for this product. These items listed can also be ordered separately. When items are updated or supplements are added, they will be announced in PREVIEW and should be ordered as they become available. Section

Title

Binder Binder Label Safety Service Manual Contents Engine Index Tab Specifications 3304 Engine Systems Operation, Testing & Adjusting 3304 Engine Disassembly & Assembly 3304 Engine Power Train Index Tab Specifications 950B & 950E Power Train Systems Operation, Testing & Adjusting 950B Power Train Power Shift Transmission Testing & 950B Transmission (4RA, 7DA, 8SA) Adjusting Disassembly & Assembly 950B Power Train Systems Index Tab Specifications 950B & 950E Steering System Systems Operation, Testing & Adjusting 950B & 950E Steering System Tee Test Tee Test Tools Tee Test 950B Steering System Tee Test Steering Tee Test Procedure-1 Specifications 950B & 950E Air System & Brakes Systems Operation, Testing & Adjusting 950B & 950E Air System & Brakes Service Manual Air Dryer for Air Systems Service Manual Single Cylinder Air Compressor Supplement Pilot Control Valves Specifications 950B & 950E Hydraulic System Systems Operation, Testing & Adjusting 950B & 950E Hydraulic System Tee Test 950B Hydraulic System Tee Test Flow Meter Tee Test Procedure-XV Disassembly & Assembly 950B Machine Systems Electrical System & Operator's Station Index Tab Service Manual Electronic Monitoring System Operator's Station & Electrical System 950B Wheel Loader Disassembly & Assembly 950B Operator's Station Maintenance Index Tab Operation & Maintenance 950B Wheel Loader Operation & Maintenance 950E Wheel Loader Schematic Index Tab Schematic 950B & 950E Hydraulic System Schematic 950E Hydraulic System Schematic 950E Electrical System (22Z3763-Up, Excluding 22Z3823, 63R7639-Up)

08/20/15

Form No. SENR2300 SENR2250 SENR7733 SENR2251 SENR2870 SENR2252 SENR2253 SENR2254 SENR2871 SENR2255 SENR2256 SENR2257 SENR2258 SENR2872 SENR2259 SENR2260 REG00910 SENR2866 REG01193 SENR2261 SENR2262 SENR2065 REG01343 SENR4262 SENR2263 SENR2264 SENR2864 SENR7470 SENR2265 SENR2996 SENR2945 SENR2267 SENR2268 SENR2874 SEBU5933 SEBU6244 SENR2902 SENR2266 SENR4725 SENR4984

Rev.

02 08 10 02 02 01 03 01

01 01 02 04 02 03 02 01

02 02

01 01

04 01

Dlr. Net 14.26 .30 .51 .30 .30 5.66 8.65 13.44 .30 2.98 5.66 2.98

IC

13.44 .30 2.98 2.98 2.98 2.98 2.98 2.98 5.66 2.98 2.98 2.98 2.98 5.66 2.98 2.98 13.44 .30 2.98 13.44 13.44 .30 16.22 16.22

12.90

13.69 .29 .49 .29 .29

5.43 8.30 12.90 .29 2.86 5.43 2.86

.29

2.86 2.86 2.86 2.86 2.86 2.86 5.43 2.86 2.86 2.86 2.86 5.43 2.86 2.86 12.90 .29

2.86 12.90 12.90 .29

15.57 15.57

950B & 950E WHEEL LOADERS (CONT.) 950B: 31R1-UP, 63R1-6053, 65R1-3087, 22Z1-3188 950E: 63R6054-UP, 65R3088-UP, 22Z3189-UP

Note: manual.

SENR2251-12 Contents for Service Manual SENR2249

The following forms are available for insertion into this manual. The forms are not a standard part of the

Service Manual Service Manual

08/20/15

Air Conditioning & Heating with R-12 Refrigerant Air Conditioning & Heating with R134a Refrigerant

SENR3334 SENR5664

CHARGEUSES POUR PNEUS 950K ET 962K VOLUME I (Moteur, groupe motopropulseur) R4A1 et suiv., T6A1 et suiv., FLL1 et suiv., J5M1 et suiv., FER1 et suiv., X4T1 et suiv.

Contenu du Manuel d'atelier KFNR5785-01 VOL I

Note: Ce formulaire répertorie le contenu du volume I du Manuel d'atelier pour ce produit. Consulter le volume II pour obtenir des informations sur les systèmes, le circuit électrique, le poste de conduite ainsi que l'entretien. Les éléments répertoriés peuvent être commandés séparément. Section Classeur Étiquette du classeur Sécurité Contenu du Manuel d'atelier Spécifications relatives aux couples de serrage Onglet de l'Index du moteur Spécifications Fonctionnement des systèmes, Essais et réglages Guide de dépistage des pannes Dépose et pose du moteur Supplément de dépose et pose du moteur

Titre

SENR2300 KFNR5786 SFNR7733 KFNR5785 VOL I SFNR3130

Moteur C7.1 Tier 4 Moteur C7.1 Tier 4 Moteur C7.1 Tier 4 Moteur C7.1 Tier 4 CHARGEUSES SUR PNEUS 950K/962K

Onglet de l'Index du groupe motopropulseur Spécifications Groupe motopropulseur Fonctionnement des systèmes Groupe motopropulseur Dépistage des pannes, Essais et réglages Groupe motopropulseur Montage et démontage Groupe motopropulseur

05/25/16

N° d'imprimé

SFNR2870 KENR9240 KFNR9241 KFNR9246 KFNR8881 KFNR5788 SFNR2871 KENR5789 KFNR5790 KFNR5791 KFNR5792

CHARGEUSES POUR PNEUS 950K ET 962K VOLUME II (Systèmes, circuit électrique, poste de conduite et entretien) R4A1 et suiv., T6A1 et suiv., FLL1 et suiv., J5M1 et suiv., FER1 et suiv., X4T1 et suiv.,

Contenu du Manuel d'atelier KFNR5785-01 VOL II

Note: Ce formulaire répertorie le contenu du volume II du Manuel d'atelier pour ce produit. Consulter le volume I pour obtenir des informations sur le moteur et la transmission. Les éléments répertoriés peuvent être commandés séparément. Section

Titre

Classeur Étiquette du classeur Sécurité Contenu du Manuel d'atelier Spécifications relatives aux couples de serrage Onglet de l'Index des systèmes Spécifications Circuit de direction Fonctionnement des systèmes Circuit de direction Essais et réglages Circuit de direction Spécifications Circuit de freinage Fonctionnement des systèmes Circuit de freinage Essais et réglages Circuit de freinage Spécifications Circuit hydraulique Fonctionnement des systèmes Circuit hydraulique Dépistage des pannes, essais et réglages Circuit hydraulique Spécifications Systèmes machine Montage et démontage Systèmes machine Manuel d'atelier Siège Série Comfort Onglet de l'Index des circuits électriques et du poste de conduite Manuel d'atelier Écran d'affichage de la centrale de surveillance Manuel d'atelier Système de gestion des informations vitales (VIMS) Onglet de l'Index de l'entretien Guide d'utilisation et d'entretien Onglet Index des schémas Schémas Circuit hydraulique Schémas Circuit électrique

N° d'imprimé SENR2300 KFNR5793 SFNR7733 KFNR5785 VOL II SFNR3130 SFNR2872 KENR5795 KFNR5796 KFNR5797 KENR5798 KFNR5799 KFNR5800 KENR5801 KFNR5802 KFNR5803 KENR5804 KFNR5805 RFNR2165 SFNR2996 UFNR0359 UFNR0769 SFNR2874 SFBU8552 SFNR2902 KENR5783 KENR5784

Note: Les renseignements complémentaires ci-dessous sont disponibles pour le Manuel d'atelier. Ces renseignements ne font pas partie du Manuel d'atelier standard, on peut les commander séparément si nécessaire. Fonctionnement des systèmes, Essais et réglages Guide d'utilisation et d'entretien Caractéristiques, Fonctionnement des systèmes, Dépistage des pannes, Réglages, Dépose et pose

05/25/16

Système de visibilité sur la zone de travail Système de visibilité sur la zone de travail Tous produits de climatisation et chauffage R134a

RFNR9833 SFBU8157 SFNR5664

950K および 962K ホイールローダ

KJNR5787

ボリュームI（エンジン，パワートレーン）

内容一覧:

R4A1-Up，T6A1-Up，FLL1-Up，J5M1-Up，FER1-Up，X4T1-Up

整備解説書KJNR5785

このフォームには，本製品の整備解説書のボリュームIの内容が掲載されています。

Note:

システム，電気系統および運転室，メンテナンスに関する情報については，ボリュームIIを参照してくださ い。 掲載されている品目は別途購入できます。

セクション

タイトル

フォーム番号

バインダ

SENR2300

バインダラベル

KJNR5786

安全について

SJNR7733

整備解説書の内容

KJNR5787

締付けトルク

SJNR3130

エンジンインデックスタブ

SJNR2870

整備基準

C7.1 Tier 4エンジン

KENR9240

作動原理，試験および調整

C7.1 Tier 4エンジン

KJNR9241

トラブルシューティングガイド

C7.1 Tier 4エンジン

KJNR9246

エンジンの分解および組立

C7.1 Tier 4エンジン

KJNR8881

エンジンの分解および組立: 補足資料

950K/962Kホイールローダ

KJNR5788

パワートレーンインデックスタブ

SJNR2871

整備基準

パワー･トレーン

KENR5789

作動原理

パワー･トレーン

KJNR5790

トラブルシューティング，試験および

パワー･トレーン

KJNR5791

パワー･トレーン

KJNR5792

調整 分解および組立

09/10/13

950K および 962K ホイールローダ

KJNR5794

ボリュームII（システム，電気系統および運転室，メンテナンス）

内容一覧:

R4A1-Up，T6A1-Up，FLL1-Up，J5M1-Up，FER1-Up，X4T1-Up，

整備解説書KJNR5785

Note:

このフォームには，本製品の整備解説書のボリュームIIの内容が掲載されています。

エンジンおよびパワートレーンに関する情報については，ボリュームIを参照してください。 掲載されている品目は別途購入できます。

セクション

タイトル

フォーム番号

バインダ

SENR2300

バインダラベル

KJNR5793

安全について

SJNR7733

整備解説書の内容

KJNR5794

締付けトルク

SJNR3130

システムインデックスタブ

SJNR2872

整備基準

ステアリング･システム

KENR5795

作動原理

ステアリング･システム

KJNR5796

試験および調整

ステアリング･システム

KJNR5797

整備基準

ブレーキ･システム

KENR5798

作動原理

ブレーキ･システム

KJNR5799

試験および調整

ブレーキ･システム

KJNR5800

整備基準

ハイドロリックシステム

KENR5801

作動原理

ハイドロリックシステム

KJNR5802

トラブルシューティング，試験および調整

ハイドロリックシステム

KJNR5803

整備基準

車両システム

KENR5804

分解および組立

車両システム

KJNR5805

整備解説書

コンフォートシリーズシート

RJNR2165

電気系統および運転室インデックスタブ

SJNR2996

整備解説書

モニタリングシステムディスプレイ

UENR0359

整備解説書

重要情報管理システム（VIMS）

UENR0769

メンテナンスインデックスタブ

SJNR2874

運転およびメンテナンス

SJBU8552

回路図インデックスタブ

SJNR2902

模式図

ハイドロリックシステム

KENR5783

模式図

電気系統

KENR5784

09/10/13

Note:

この整備解説書については，次の補足情報をご利用いただけます。

この情報は，標準の整備解説書には含まれませんが，必要に応じて別途購入できます。 作動原理，試験および調整

作業範囲ビジョンシステム

RENR9833

運転およびメンテナンス

作業範囲ビジョンシステム

SEBU8157

仕様，作動原理，トラブルシューティング

全製品エアコンおよびヒータR134a

SENR5664

，調整，分解および組立

09/10/13

994K WHEEL LOADER VOLUME I (ENGINE, SYSTEMS) MRK1-UP

Contents for Service Manual UENR4900-00 VOL I

Note: This form lists the contents for Volume I of the Service Manual for this product (Engine and Systems). See Volume II for Electrical System & Operator’s Station, Maintenance and Schematics information. These items can also be ordered separately. Section Binder Binder Label Service Manual Contents Safety Torque Specifications Engine Index Tab Specifications Systems Operation, Testing and Adjusting Troubleshooting Systems Index Tab Specifications Systems Operation, Testing and Adjusting Troubleshooting

07/26/16

Title

3516E Engine 3516E Engine 3516E Engine Power Train, Steering, Braking, Hydraulic Machine Systems Power Train, Steering, Braking, Hydraulic Machine Systems Power Train, Steering, Braking, Hydraulic Machine Systems

Media No. SENR2910 UENR4900LBL VOL I UENR4900 VOL I SENR7733 SENR3130 SENR2870 UENR4346 UENR4347 UENR4348 SENR2872 UENR4903 UENR4904 UENR5475

Dlr. Net

.30

.30

IC

994K WHEEL LOADER VOLUME II (ELECTRICAL SYSTEM & OPERATOR’S STATION, MAINTENANCE, SCHEMATICS, DISASSEMBLY & ASSEMBLY) MRK1-UP

Contents for Service Manual UENR4900-00 VOL II

Note: This form lists the contents for Volume II of the Service Manual for this product (Electrical & Operator’s Station, Maintenance and Schematics). See Volume I for Engine and Systems information. These items can also be ordered separately. Section

Title

Binder Binder Label Service Manual Contents Safety Torque Specifications Electrical System & Operator’s Station Index Tab Service Manual Product Link Service Manual Product Link Service Manual Information Display Maintenance Index Tab Operation and Maintenance 994K Wheel Loader Operation and Maintenance Product Link Schematic Index Tab Schematic Hydraulic System Schematic Electrical System

Media No. SENR2300 UENR4900LBL VOL II UENR4900 VOL II SENR7733 SENR3130 SENR2996 UENR5823 UENR5824 KENR6489 SENR2874 SEBU9196 SEBU8832 SENR2902 UENR5398 UENR5399

.0

30

Note: The following information is not available for the initial release of this manual. This information must be ordered separately when it becomes available. Engine Disassembly & Assembly 994K Wheel Loader Engine UENR6771 Supplement Supplement Disassembly & Assembly Power Train UENR6772 Disassembly & Assembly Machine Systems UENR6770

07/26/16

980M and 982M WHEEL LOADERS VOLUME I (Engine, Systems) MGD1-Up, LRS1-Up

Contents for Service Manual UENR7026-00 VOL I

Note: This form lists the contents for Volume I of the Service Manual for this product. See Volume II for the Systems, Electrical & Operator’s Station and Maintenance information. The items listed can be ordered separately. Section Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Specifications Systems Operations, Testing & Adjusting Troubleshooting Guide Engine Disassembly & Assembly Engine Disassembly & Assembly Supplement Systems Index Tab Specifications Systems Operation, Testing & Adjusting Troubleshooting

06/01/17

Title

C13 Engine C13 Engine C13 Engine C13 Engine 980M and 982MWheel Loader Engine Supplement Power Train, Steering, Braking, Hydraulic & Machine Systems Power Train, Steering, Braking, Hydraulic & Machine Systems Power Train, Steering, Braking, Hydraulic & Machine Systems

Media No. SENR2300 UENR7026LBL VOL I SENR7733 UENR7026 VOL I SENR3130 SENR2870 SENR9887 SENR9888 M0077523 RENR9214 M0075590 SENR2872 M0077628 M0067740 UENR3096

980M and 982M WHEEL LOADERS VOLUME II (Electrical & Operator’s Station, Disassembly & Assembly, Maintenance & Schematics) MGD1-Up, LRS1-Up

Contents for Service Manual UENR7026-00 VOL II

Note:

This form lists the contents of Volume II of the Service Manual for this product. See Volume I for the Engine & Power Train information. The items listed can be ordered separately.

Section

Title

Binder Binder Label Safety Service Manual Contents Torque Specifications Electrical System & Operator’s Station Index Tab Service Manual Comfort Series Seat Service Manual Monitoring System Display Disassembly & Assembly Index Tab Disassembly & Assembly Power Train Disassembly & Assembly Machine Systems Maintenance Index Tab Operation & Maintenance 980M Wheel Loader Schematic Index Tab Schematic Hydraulic System Schematic Electrical System Schematic Power Train Oil Schematic Cooling System

Media No. SENR2300 UENR7026LBL VOL II SENR7733 UENR7026 VOL II SENR3130 SENR2996 RENR2165 UENR5155 SENR2875 M0075593 M0075595 SENR2874 SEBU9341 SENR2902 UENR3101 UENR6378 UENR7467 UENR7468

Note: The following additional information is available for this service manual. This information is not a standard part of the service manual, but can be ordered separately if needed. Specifications, Systems Operation, Troubleshooting, Testing & Adjusting, Disassembly & Assembly

All Products Air Conditioning and Heating R134a

UENR4125

Systems Operation, Testing & Adjusting

Production Measurement Application on Machines Equipped with Product Link: PLE631 or PLE641

UENR7119

06/01/17

950M and 962M WHEEL LOADERS VOLUME I (Engine, Systems) EJB1-Up, F2T1-Up, EMB1-Up, FTR1-Up, XCJ1-Up, JYD1-Up, J2S1-Up, J1S1-Up

Contents for Service Manual UENR3105-03 VOL I

Note: This form lists the contents for Volume I of the Service Manual for this product. See Volume II for the Electrical & Operator’s Station, D&A, Maintenance and Schematics information. These items listed can be ordered separately. Section Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Specifications Systems Operations, Testing & Adjusting Troubleshooting Guide Engine Disassembly & Assembly Engine Disassembly & Assembly Supplement Systems Index Tab Specifications Systems Operation, Testing & Adjusting Troubleshooting

12/14/16

Title

C7.1 Engine C7.1 Engine C7.1 Engine C7.1 Engine 950M /962M Wheel Loader Engine Supplement Power Train, Steering, Braking, Hydraulic & Machine Systems Power Train, Steering, Braking, Hydraulic & Machine Systems Power Train, Steering, Braking, Hydraulic & Machine Systems

Media No. SENR2300 UENR3105LBL VOL I SENR7733 UENR3105 VOL I SENR3130 SENR2870 UENR4466 UENR4467 UENR0668 UENR4468 UENR3108 SENR2872 UENR3109 UENR3110 UENR3111

950M and 962M WHEEL LOADERS VOLUME II (Electrical & Operator’s Station, Disassembly & Assembly, Maintenance, Schematics) EJB1-Up, F2T1-Up, EMB1-Up, FTR1-Up, XCJ1-Up, JYD1-Up, J2S1-Up, J1S1-Up

Contents for Service Manual UENR3105-03 VOL II

Note: This form lists the contents of Volume II of the Service Manual for this product. See Volume I for the Engine and Systems. These items listed can be ordered separately. Section

Title

Binder Binder Label Safety Service Manual Contents Torque Specifications Electrical System & Operator’s Station Index Tab Service Manual Comfort Series Seat Service Manual Vital Information Management System (VIMS 3G) Electronic Control System Service Manual Monitoring System Display Disassembly & Assembly Index Tab Disassembly & Assembly Power Train Disassembly & Assembly Machine Systems Maintenance Index Tab Operation & Maintenance 950M /962M Wheel Loader Schematic Index Tab Schematic Hydraulic System Schematic Electrical System EMB1-1123, FTR1645, EJB1-290, F2T1-372 Schematic Electrical System EMB1124-2100, FTR646-900, EJB291-500, F2T373500 Schematic Electrical System EMB2101-UP, FTR901-UP, EJB501-UP, F2T501-UP Schematic Electrical System XCJ1-Up, JYD1-Up J2S1-Up, J1S1-Up Schematic Electrical System EMB3501-Up, XCJ10101-Up, FTR1601-Up, HE810250-Up, EJB901-Up, JYD10101-Up, F2T901-Up, SA810250-Up) All Others 1-Up) Schematic Powertrain Oil Schematic Cooling System

12/14/16

Media No. SENR2300 UENR3105LBL VOL II SENR7733 UENR3105 VOL II SENR3130 SENR2996 RENR2165 UENR3698

UENR5155 SENR2875 UENR3112 UENR5593 SENR2874 SEBU9052 SENR2902 UENR3116 UENR3117 UENR6916

UENR7493 UENR6375 UENR7917

UENR6730 UENR6731

950M and 962M WHEEL LOADERS (cont.) VOLUME II (Electrical & Operator’s Station, Disassembly & Assembly, Maintenance, Schematics) EJB1-Up, F2T1-Up, EMB1-Up, FTR1-Up, XCJ1-Up, JYD1-Up, J2S1-Up, J1S1-Up Section Title

Contents for Service Manual UENR3105-03 VOL II Media No.

Note: The following additional information is available for this service manual. This information is not a standard part of the service manual, but can be ordered separately if needed. Specifications, Systems Operation, Troubleshooting, Testing & Adjusting, Disassembly & Assembly Systems Operation, Testing & Adjusting

Systems Operation, Testing & Adjusting

12/14/16

All Products Air Conditioning and Heating R-134a

UENR4125

Medium L & M Series Wheel Loaders - Cat® Production Measurement Application on Machines Equipped with Product Link: PLE631 or PLE641 Cat® Production Measurement Application on Machines Equipped With Product Link: PL321, PL421, PL522 or PL523

UENR7119

UENR5827

980L WHEEL LOADERS VOLUME I (Engine, Systems) D8Z1-Up

Contents for Service Manual UENR7025-00 VOL I

Note: This form lists the contents for Volume I of the Service Manual for this product. See Volume II for the Systems, Electrical & Operator’s Station and Maintenance information. The items listed can be ordered separately. Section Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Specifications Systems Operations, Testing & Adjusting Troubleshooting Guide Engine Disassembly & Assembly Engine Disassembly & Assembly Supplement Systems Index Tab Specifications Systems Operation, Testing & Adjusting Troubleshooting

12/14/16

Title

C13 Engine C13 Engine C13 Engine C13 Engine 980LWheel Loader Engine Supplement Power Train, Steering, Braking, Hydraulic & Machine Systems Power Train, Steering, Braking, Hydraulic & Machine Systems Power Train, Steering, Braking, Hydraulic & Machine Systems

Media No. SENR2300 UENR7025LBL VOL I SENR7733 UENR7025 VOL I SENR3130 SENR2870 SENR9852 SENR9853 RENR5092 RENR9214 M0075592 SENR2872 M0077694 M0067734 UENR6344

980L WHEEL LOADERS VOLUME II (Electrical & Operator’s Station, Maintenance & Disassembly & Assembly) D8Z1-Up

Contents for Service Manual UENR7025-00 VOL I

Note:

This form lists the contents of Volume II of the Service Manual for this product. See Volume I for the Engine & Power Train information. The items listed can be ordered separately.

Section

Title

Binder Binder Label Safety Service Manual Contents Torque Specifications Electrical System & Operator’s Station Index Tab Service Manual Comfort Series Seat Service Manual Monitoring System Display Disassembly & Assembly Index Tab Disassembly & Assembly Power Train Disassembly & Assembly Machine Systems Maintenance Index Tab Operation & Maintenance 980LWheel Loader Schematic Index Tab Schematic Hydraulic System Schematic Electrical System Schematic Power Train Oil Schematic Cooling System

Media No. SENR2300 UENR7025LBL VOL II SENR7733 UENR7025 VOL II SENR3130 SENR2996 RENR2165 M0064824 SENR2875 M0075593 M0075594 SENR2874 SEBU9340 SENR2902 UENR6726 UENR6727 UENR7467 UENR7468

Note: The following additional information is available for this service manual. This information is not a standard part of the service manual, but can be ordered separately if needed. Specifications, Systems Operation, Troubleshooting, Testing & Adjusting, Disassembly & Assembly

All Products Air Conditioning and Heating R134a

UENR4125

Systems Operation, Testing & Adjusting

Production Measurement Application on Machines Equipped with Product Link: PLE631 or PLE641

UENR7119

12/14/16

980M and 982M WHEEL LOADERS VOLUME I (ENGINE, SYSTEMS) KRS1-Up, N8T1-Up, K1Y1-Up, F9A1-Up, MK21-Up, MK61-Up

Contents for Service Manual UENR3090-02 VOL I

Note: This form lists the contents for Volume I of the Service Manual for this product. See Volume II for the Electrical & Operator’s Station, Disassembly & Assembly, Maintenance and Schematic information. The items listed can be ordered separately. Section Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Specifications Systems Operations, Testing & Adjusting Troubleshooting Guide Engine Disassembly & Assembly Engine Disassembly & Assembly Supplement Engine Disassembly & Assembly Supplement Systems Index Tab Specifications Systems Operation, Testing & Adjusting Troubleshooting

12/14/16

Title

C13 Engine C13 Engine C13 Engine C13 Engine 980M/982M Wheel Loader Engine Supplement 980M/982M Wheel Loader Engine Supplement (MK2 & MK6) Power Train, Steering, Braking, Hydraulic & Machine Systems Power Train, Steering, Braking, Hydraulic & Machine Systems Power Train, Steering, Braking, Hydraulic & Machine Systems

Media No. SENR2301 UENR3091 SENR7733 UENR3090 VOL I SENR3130 SENR2870 UENR4301 UENR4302 UENR0955 UENR0131 UENR3093 M0075588 SENR2872 UENR3094 UENR3095 UENR3096

980M and 982M WHEEL LOADERS VOLUME II (ELECTRICAL SYSTEM & OPERATOR’S STATION, DISASSEMBLY & ASSEMBLY, MAINTENANCE, SCHEMATICS) KRS1-Up, N8T1-Up, K1Y1-Up, F9A1-Up, MK21-Up, MK61-Up

Contents for Service Manual UENR3090-02 VOL II

Note: This form lists the contents of Volume II of the Service Manual for this product. See Volume I for the Engine and Sysetms information. The items listed can be ordered separately. Section

Title

Binder Binder Label Safety Service Manual Contents Torque Specifications Electrical System & Operator’s Station Index Tab Service Manual Comfort Series Seat Service Manual Vital Information Management System (VIMS) Electronic Control System Service Manual Monitoring System Display Disassembly & Assembly Index Tab Disassembly & Assembly Power Train Disassembly & Assembly Power Train (MK2, MK6) Disassembly & Assembly Machine Systems Disassembly & Assembly Machine Systems (MK2, MK6) Maintenance Index Tab Operation & Maintenance 980M/982M Wheel Loader Schematic Index Tab Schematic Hydraulic System Schematic Electrical System (KRS1-975 N8T1534 F9A1-274 K1Y1-505) Schematic Electrical System (KRS976-1700, N8T535-800, F9A275-400, K1Y5061000) Schematic Electrical System (KRS1701-2400, N8T801-1100, F9A401-700, K1Y1001-1500) Schematic Electrical System (KRS2401-UP, N8T1101-UP, F9A701-UP, K1Y1501UP, All Others 1-UP) Schematic Power Train Oil Schematic Cooling System

12/14/16

Media No. SENR2300 UENR3098 SENR7733 UENR3090 VOL II SENR3130 SENR2996 RENR2165 UENR3698

UENR5155 SENR2875 UENR3097 M0075587 UENR3100 M0075586 SENR2874 SEBU9054 SENR2902 UENR3101 UENR3102 UENR6918

UENR7494

UENR7914

UENR7467 UENR7915

980M and 982M WHEEL LOADERS (cont.) VOLUME II (ELECTRICAL SYSTEM & OPERATOR’S STATION, DISASSEMBLY & ASSEMBLY, MAINTENANCE, SCHEMATICS) KRS1-Up, N8T1-Up, K1Y1-Up, F9A1-Up, MK21-Up, MK61-Up

Contents for

Section

Media No.

Title

Service Manual UENR3090-02 VOL II

Note: The following additional information is available for this service manual. This information is not a standard part of the service manual, but can be ordered separately if needed. Specifications, Systems Operation, Troubleshooting, Testing & Adjusting, Disassembly & Assembly Specifications, Systems Operation, Troubleshooting, Testing & Adjusting, Disassembly & Assembly Systems Operation, Testing & Adjusting

Systems Operation, Testing & Adjusting

12/14/16

All Products Air Conditioning and Heating R-134a (MK2 & MK6)

UENR4125

All Products Air Conditioning and Heating R-134a

SENR5664

Production Measurement Application on Machines Equipped with Product Link: PLE631 or PLE641 Production Measurement Application on Machines Equipped With Product Link: PL321, PL421, PL522 or PL523

UENR7119

UENR5827

992K WHEEL LOADER VOLUME I (Engine) KK2-1Up, RM21-Up

Contents for Service Manual UENR7608-01 VOL I

Note: This form lists the contents for Volume I of the Service Manual for this product. See Volume II for the Systems, Electrical & Operator’s Station and Maintenance information. The items listed can be ordered separately. Section Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Specifications Specifications Systems Operations, Testing & Adjusting Systems Operations, Testing & Adjusting Troubleshooting Guide Troubleshooting Guide Engine Disassembly & Assembly Engine Disassembly & Assembly Engine Disassembly & Assembly Supplement

02/28/17

Title

Media No.

C32 Tier 4 Engine (KK21-Up) C32 DRC Engine (RM21-Up) C32 Tier 4 Engine (KK21-Up) C32 DRC Engine (RM21-Up) C32 Tier 4 Engine (KK21-Up) C32 DRC Engine (RM21-Up) C32 Tier 4 Engine (KK21-Up) C32 DRC Engine (RM21-Up) 992K Wheel Loader

SENR2301 UENR7608LBL VOL I SENR7733 UENR7608 VOL I SENR3130 SENR2870 UENR0949 KENR9885 UENR0950 KENR9886 KENR9334 KENR9882 KENR8148 RENR9217 RENR8908

992K WHEEL LOADER VOLUME II (Systems, Electrical & Operator’s Station, Maintenance, Schematics) KK21-Up, RM21-Up

Contents for Service Manual UENR7608-01 VOL I

Note: This form lists the contents of Volume II of the Service Manual for this product. See Volume I for the Engine & Power Train information. The items listed can be ordered separately. Section

Title

Binder Binder Label Safety Service Manual Contents Torque Specifications Systems Index Tab Specifications

Steering, Braking, Power Train, Machine Systems Systems Operation, Testing & Adjusting Steering, Braking, Power Train Systems Troubleshooting Power Train System Specifications Hydraulic System Systems Operation, Testing & Adjusting Hydraulic System Troubleshooting Hydraulic System Disassembly & Assembly Machine Systems Disassembly & Assembly Power Train Electrical System & Operator’s Station Index Tab Service Manual Monitoring System Display Service Manual Machine Electronic Control System Maintenance Index Tab Operation & Maintenance 992K Wheel Loader Schematic Index Tab Schematic Hydraulic System Schematic Electrical System (KK2-1Up) Schematic Electrical System (RM2-1Up)

Media No. SENR2301 UENR7608LBL VOL II SENR7733 UENR7608 VOL II SENR3130 SENR2872 M0074716 M0074624 M0074755 M0074724 M0074763 M0074759 RENR9767 RENR8912 SENR2996 KENR6489 UENR3698 SENR2874 M0074690 SENR2902 UENR7611 UENR7612 UENR7613

Note: The following additional information is available for this service manual. This information is not a standard part of the service manual, but can be ordered separately if needed. Specifications, System Operation, Troubleshooting, Adjusting, Disassembly & Assembly

02/28/17

All Products Air Conditioning and Heating R134a

UENR4125

966R WHEEL LOADER 58Z1-UP

Contents for Service Manual SENR2405-01

Note:

This form lists the contents of the complete Service Manual. The items listed can be ordered separately.

Section Binder Binder Label Safety Service Manual Contents Engine Index Tab Fuel System Supplement Specifications Systems Operation, Testing & Adjusting Disassembly & Assembly Power Train Index Tab Specifications Systems Operation, Testing & Adjusting Disassembly & Assembly Systems Index Tab Specifications Systems Operation, Testing & Adjusting Specifications Systems Operation, Testing & Adjusting Service Manual-Compresso Specifications Systems Operation, Testing & Adjusting Disassembly & Assembly Maintenance Index Tab Operation & Maintenance Schematic Index Tab Schematic Schematic Schematic

03/16/17

Title

3306 Engine 3306 Engine 3306 Engine 3306 Engine Power Train Power Train Power Train Steering System Steering System Air System & Brakes Air System & Brakes Bendix-Westinghouse Hydraulic System Hydraulic System Machine Systems 966R Wheel Loader Air System Hydraulic System 966R Electrical System

Media No. SENR2300 SENR2405LBL SENR7733 SENR2405 SENR2870 SENR2178 SENR2408 SENR2409 SENR2410 SENR2871 SENR2411 SENR2412 SENR2414 SENR2872 SENR2415 SENR2416 SENR2417 SENR2418 REG00914 SENR2419 SENR2420 SENR2421 SENR2874 SEBU6290 SENR2902 SENR2422 SENR2424 SENR2423