• Author / Uploaded
• Ommid Nikraz

Citation preview

XYZ Fabrications Ltd 44 High St, Weldtown, Australia

ASME IX - Welder Performance Qualification (WPQ) Welderqual software by TWI Ltd Welder's name ID Number Date of birth Stamp number Company name Division

Philip Collis PSC 13/1/1957

Test date 12/08/2003 WPQ record number TWI-WPQ-46 Standard test number pWPS record number Qualification code ASME Section IX

XYZ Fabrications Ltd Welding Shop #1

BASE METALS (QW-403) Product form Welded to:

Pipe Pipe

Joint type

Groove

Specification (type or grade)

P no.

Grp-no.

Size

Sch.

Thick.(mm) Dia. (mm)

SA-106 (B) SA-106 (B)

1 1

1 1

152.40 152.40

Standard Standard

7.11 7.11

VARIABLES Type of weld joint Base metal BASE METAL THICKNESS Plate thickness Pipe/tube thickness Pipe diameter

(mm) (mm) (mm)

Rev. Rev.

168.28 168.28

Actual values

RANGE QUALIFIED

Pipe - Groove P1 to P1

Groove and Fillet welds P-no./S-no. 1 thru 11, 34, 41 thru 49

Groove

Fillet

Overlay

Groove

Fillet

Overlay

7.11 168.28

-

-

no limit no limit 73 min

no limit no limit no limit

-

VARIABLES

Actual values

Welding process Type Backing Filler metal specification Filler metal classification Filler metal F-number Filler metal variety (QW-404.23) Consumable insert Number of layers deposited Weld deposit thickness (mm) Weld position (Actual position tested) Groove - Plate & Pipe > 610mm Groove - Pipe 73mm to 610mm Groove - Pipe 73mm Fillet - Plate & Pipe > 610mm Fillet - Pipe 73mm to 610mm Fillet - Pipe < 73mm Progression Backing gas GTAW welding current/polarity

RANGE QUALIFIED

GTAW Manual None 5.18 ER70S-2 6 Bare (solid) None 1 3 6G

SMAW Manual With 5.1 E7018 4 3 4.5 6G

Up Without DCSP

GTAW Manual With, without 5.xx Any 6 Solid, metal cored Without

SMAW Manual With 5.xx Any 1..4 -

6.0 max

9.0 max

All All All All All All Up With, without DCSP

All All All All All All Up -

Up -

TESTS Type of test

Acceptance criteria

Result

Comments

2 transverse face bends per QW-161.2, QW-463.2(d) and QW-462.3(a) 2 transverse root bends per QW-161.3, QW-463.2(d) and QW-462.3(a) Visual examination per QW-302.4

QW-163 QW-163 QW-194

Acceptable Acceptable Acceptable

see - ASME IX - QW-452.1 (a) Note (1) see - ASME IX - QW-452.1 (a) Note (1) see - ASME IX - QW-452.1 (a)

Notes CERTIFICATION Tests conducted by Mechanical tests by

John Black ABC Testing Ltd

Laboratory test number Test file number

ABC-0021-9-06-132

We certify that the statements in this record are correct and that the test welds were prepared, welded and tested in accordance with the requirements of Section IX of the ASME Code.

Manufacturer Name

Inspection Authority Signature

Name

Signature

Andy Brightmore Date

Date

10/05/2006 Welderqual 4.7.002 Catalog n° WPQ00028

(c) Copyright 2006 TWI Software. All rights reserved worldwide. Page 1 of 1