Waukesha 5904 - 7104 GSID Engine Electrical Diagram

CRANK MP 2 - 1141 BLK O2 LB GND CY-4L OPEN OPEN STEP1 PWR - 1050 RED STEP1 GND - 1170 BLK CAN HI - 1300 YEL CAN LO -

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CRANK MP

2 - 1141 BLK O2 LB GND

CY-4L

OPEN OPEN STEP1 PWR - 1050 RED STEP1 GND - 1170 BLK CAN HI - 1300 YEL CAN LO - 1301 GRN

CAN

1801 GRY "G" LEAD

SHIELD

N.O

GOV DMD +S - 1131 SIL

GOV F/B + S - 1130 SIL GOV F/B - S - 1134 SIL

1801 BLK 1164 BLK

1001 RED 1102 BLK

1

2

3 4

1

LEFT BANK E STOP SWITCH

2

3 4

1801 BLK

1803 BLK

2/14 PIN CONNEC -TOR IPM POWER

JU-A 1809 WHT

JU-B 1810 WHT

1

ESTOP SW

ESTOP SW

1136 SIL ECU F/B --VE S 1424 GRY GOV ACT DMD +VE

2

3 4

1

RIGHT BANK E STOP SWITCH

2

1804 TAN

1802 TAN

CONN # 1

E STOP SWITCH

G LEAD

ECU / IPM DATA / TEST

V - 1831 TAN OPS4 - MAIN BEARING

J-1 2 3 4 5 6 G B

POWER DISTRIBUTION BOX

3 4

05 -1050 RED STEP1 PWR

C - 1804 TAN

G LEAD TO GND

1422 GRY GOV ACT DMD +VE

1681 BRN STARTER

1806 BRN

FUELV RLY

E STOP SW

ACT/ IPM/ STEP

+24V POWER

10 - 1001 RED IGN POWER MOD +24V

01 - 1104 BLK GOV GND

09 - 1426 PUR GOV SD +VE

02 - 1002 RED GOV +24V

A - 1802 TAN

IPM F/B RET

G LEAD

FUEL V

1423 GRY GOV ACT F/B --VE

1421 GRY GOV ACT F/B +VE

FUEL V GND

30 27

1000 RED ECU +24V

JUMPER B

E STOP SW

START / LEAN

11 - 1102 BLK IGN POWER MOD GND

12 - 1170 BLK STEP1 GND

07 - 1425 PUR GOV ALM +VE

08 - 1427 PUR GOV SD --VE

06 -1051 RED STEP2 PWR

IPM F/B

13 - 1171 BLK STEP2 GND

D - 1805 BLU

B - 1803 BLK

G - 1808 BRN FUEL V SW

X - 1801 BLK

PRELUBE GND

FUEL V RLY

F - 1807 BLU

V - 1193 BLK

START MOTOR (LB)

PRELUBE RLY

E - 1806 BRN

Z - 1462 BRN

W - 1461 BRN

18

X - 1192 BLK

START MOTOR (RB)

U - 1822 BRN

S - 1821 BRN

24

16

1402 BLU IPM FIRE

1135 SIL GOV DMD --VE S

1403 BLU IPM RESET

1130 SIL GOV F/B +VE S 1131 SIL GOV DMD +VE S 1134 SIL GOV FB --VE S

1105 BLK IPM LOGIC GND

1404 BLU IPM ENABLE

17 19 25

11

28

10

1406 BLU GLEAD MIM

05

12

14

1100 BLK ECU GND

1307 BLK CAN IPM MAST/SLA -VE

1407 BLU IPM PWR LVL GND 1405 BLU IPM PWR LVL 1400 BLU IPM F/B

04

26

06 13 08

1401 BLU IPM F/B RET

1442 GRY ECU F/B --VE 1680 BRN PRELUBE 1440 GRY ECU F/B +

03

1132 SIL ECU F/B + S

1682 BRN FUEL

1420 PUR GOV ALM --

01

1441 GRY ECU DMD +

15

09

29 02 20

07

1133 SIL ECU DMD + S

21

22

23

1805 BLU

CUST CONT OPT

ESTOP SW NO ESTOP SW NO

D - 1010 RED GOV SD SW + 24V

B - 1020 RED +24V FOR USER

R - 1801 GRY G LEAD NO

L - 1802 TAN M - 1804 TAN

1804 TAN

IPM F/B

G LEAD 2 GND

G I A H C D

STEPPER MOTOR(L)

IPM-D

1164 BLK "G" LEAD

2 PIN CONNECTOR "G" LEAD 1001 RED IGN POWER MOD +24V 1102 BLK IGN POWER MOD GND

GOV DMD +VE - 1422 GRY

GOV DMD -VE - 1424 GRY GOV F/B +VE - 1421 GRY GOV F/B +VE - 1423 GRY GOV ALM -VE - 1420 PUR

GOV DMD -S - 1135 SIL

1807 BLU

9/14 PIN CONNECTOR ECU CONNECTION

E STOP SW

JUMPER B

E STOP SW

A - 1477 PNK IMP LB +5V EXC

TB-2 MBE+ MBE114 115 122 124 125

141

140

128/GA+ 129/GA-

142 104 116 117 137 -

1802 TAN

JUMPER A

G LEAD 2 GND

B - 1151 BLK IMP LB GND

CY-1L

J 1301 GRN CAN LOW GR-

G LEAD

C - 1478 GRN IMP LB SENSOR

CY-2L

K 1300 YEL CAN HIGH

GR+

IPM F/B RET

1803 BLK

A - 1552 GRN IMT LB SIG1 B - 1159 BLK IMT LB GND

CY-3L CAN

R 1211 BLK IGN COIL 3L

INT MANIF PRES (LB) INT MANIF TEMP (LB)

CY-1L

A - 1490 RED CAM MP SIG B - 1153 BLK CAM MP GND

F 1205 BLK IGN COIL 4L

34 - 1161 BLK LOT GND

A - 1491 RED CNK MP SIG

CY-6L

CAM SHAFT MP SENSOR

G 1801 GRY "G" LEAD B 1201 BLK IGN COIL 6L N 1209 BLK IGN COIL 5L

40 - 1554 GRN LOT SIG

B - 1154 BLK CNK MP GND

OXYGEN SENSOR LB

EXHAUST TEMP LB

A - 1553 GRN JCT SIG

COOLANT TEMP (LB) B - 1160 BLK JCT GND

04 1800 BLK ALT F/B45 1402 BLU IPM FIRE 24 1403 BLU IPM RESET 01 1100 BLK ECU GND 03 1420 PUR GOV ALM-

22 - 1157 BLK EXH T RB GND 28 -1550 EXH TEMP RB SIG2

2 - 1141 BLK O2 LB GND

OXYGEN SENSOR RB

RS 232 CONNECTION ALTERNATOR OPTION

N 1302 BLK CAN GND

ECU / ESM

L 1307 BLK CAN IPM M/SL

J 1180 BLK GND

D 1203 BLK IGN COIL 2L

L 1207 BLK IGN COIL 1L

ESM START HARNESS (ELECTRIC)

TB-6 23 1306 GRY RS 485B+ 02 1305 GRY RS 485A14 1604 WHT ENGN ALM 2 PLC

25 1611 YEL ENGN STOP

24 1609 YEL RUN INPUT

22 1608 YEL GOV REM SEL

15 1606 YEL ESD ENGN INPUT

41 1619 TAN GOV REM SP

40 1618 TAN GOV REM SP

28 1615 RED GOV AUX IN 29 1110 BLK GOV AUX GND 46 1137 SIL GOV AUX SHD

42 1607 WHT ENGN ESD O/P 1111 BLK LOGIC GND

27 1613 BLU GOV REM SP-

20 1631 YEL LARGE LOAD

19 1630 YEL USER DIP4

18 1629 YEL USER DIP3

37 1616 YEL RATED / IDLE

17 1628 YEL USER DIP2

16 1627 YEL USER DIP1

04

X 1001 RED IPM +24V

05 - 1155 BLK KNK SIG RB 27 -1551 EXH TEMP LB SIG1 21 - 1158 BLK EXH T LB GND

JUMPER A

1801 BLK

E - 1120 BLK GND FOR USER G - 1011 PUR GOV ACT SD+ U - 1830 TAN OPS3 - PMR

ESM E STOP SWITCH HARNESS

1 - 1560 GRN O2 LB SIG1

A -1551 EXH TEMP LB SIG1 B - 1158 BLK EXH T LB GND

2 - 1141 BLK O2 RB GND

CY-1R

34 1000 RED ECU +24V 35 1401 BLU IPM F/B RET

A 1402 BLU IPM FIRE

39 1614 GRN GOV REM SP+

ESM ACTUATOR HARNESS

1 - 1561 GRN O2 RB SIG2

CY-2R

09 1442 GRY ECU F/B10 1406 BLU GLEAD MIM 11 1680 BRN PRELUBE 17 1440 GRY ECU F/B + 32 1681 BRN STARTER

36 1404 BLU IPM ENABLE 37 1405 BLU IPM PWR LVL 44 1682 BRN FUEL 47 1441 GRY ECU DMD + 12 1300 YEL CAN HI 13 1301 GRN CAN LO

Y 1102 BLK IPM GND 14 - 1506 YEL KNK SIG 6R

23 1306 GRY RS 485B+ 02 1305 GRY RS 485A-14 1604 WHT ENGN ALM

12 - 1502 YEL KNK SIG 5R

CY-3R

CAN

K 1206 BLK IGN COIL 6R

INPUT-B

C 1202 BLK IGN COIL 5R 02 - 1510 YEL KNK SIG 4R

C 1403 BLU IPM RESET

INPUT-A

07 - 1509 YEL KNK SIG 5L

A 1200 BLK IGN COIL 1R 33 - 1160 BLK JCT GND

22 1608 YEL GOV REM SEL

19 - 1505 YEL KNK SIG 4L

P 1210 BLK IGN COIL 4R 13 - 1504 YEL KNK SIG 3R

24 1609 YEL RUN INPUT

39 - 1553 GRN JCT SIG

25 1611 YEL ENGN STOP

17 - 1501 YEL KNK SIG 6L

15 1606 YEL EM ENGN SD

32 - 1159 BLK IMT LB GND

E 1204 BLK IGN COIL 3R 17 - 1501 YEL KNK SIG 2R

40 1618 TAN GOV REM SP

20 - 1507 YEL KNK SIG 1L

I 1407 BLU I TO GND H 1405 BLU IPM PWR LVL M 1400 BLU IPM F / B 07 - 1480 GRN IMP RB SENSOR

M 1208 BLK IGN COIL 2R 11 - 1500 YEL KNK SIG 1R

G 1406 BLU G LEAD MIM 36 - 1152 BLK IMP RB GND

41 1619 TAN GOV REM SP

08 - 1511 YEL KNK SIG 3L

E 1404 BLU IPM ENABLE 06 - 1476 GRN LOPA SIG

42 1607 WHT ENGN ESD O/P

18 - 1503 YEL KNK SIG 2L

F 1105 BLK IPM LOG GND 25 - 1479 PNK IMP RB +5V EXC

28 1615 RED GOV AUX IN 29 1110 BLK GOV AUX GND 46 1137 SIL GOV AUX SHD

37 1616 YEL RATED / IDLE

20 1631 YEL LRGE LOAD

06 - 1156 BLK KNK SIG LB

D 1403 BLU IPM RESET

29 - 1153 BLK CAM MP GND 34 - 1150 BLK LOPA GND 26 - 1475 PNK LOPA +5V

04 1111 BLK LOGIC GND 16 1627 YEL USER DIP1 17 1628 YEL USER DIP2 18 1629 YEL USER DIP3 19 1630 YEL USER DIP4 27 1613 BLU GOV REM SP39 1614 GRN GOV REM SP+

39 - 1141 BLK O2 LB GND

ESM ACTUATOR HARNESS W/GAS REG ACTUATORS(STEPPER MOTOR)

38 - 1552 GRN IMT LB SIG1

B 1402 BLU IPM FIRE 19 - 1490 RED CAM MP SIG

A -1550 EXH TEMP RB SIG2 B - 1157 BLK EXH T RB GND

CY-4R

GOV DMD -VE - 1424 GRY GOV DMD +VE - 1422 GRY GOV F/B +VE - 1421 GRY GOV F/B -VE -1423 GRY GOV ALM -VE - 1420 PUR GOV GND - 1104 BLK GOV SD +VE - 1426 PUR GOV +24V - 1002 RED GOV ALM +VE - 1425 PUR GOV SD --VE - 1427 PUR

20 - 1491 RED CNK MP SIG

CY-1R

A - 1150 BLK LOPA GND B - 1475 PNK LOPA +5V C - 1476 GRN LOPA SIG

G - 1303 BLK G-I LINK I - 1303 BLK G-I LINK A - 1051 RED STEP2 PWR H - 1171 BLK STEP2 GND C - 1300 YEL CAN HI D - 1301 GRN CAN LO

ACTUATOR

FUEL VALVE

POWER DISTRIBUTION BOX BRACKET

30 - 1154 BLK CNK MP GND

1 - 1560 GRN O2 LB SIG1

EXHAUST TEMP RB

CY-6R

LUBE OIL PRES

G I A H C D

STEPPER MOTOR(R)

CAN

SM1

+

1821 SM(RB)

+

1822 SM(LB)

-

SMC1

+

SMC2

SM2

-

BATTERY 24V DC

15 - 1560 GRN O2 LB SIG1

A -1551 EXH TEMP LB SIG1 B - 1158 BLK EXH T LB GND

A - 1554 GRN LOT SIG B - 1161 BLK LOT GND

+

A - 1479 PNK IMP RB +5V EXC B - 1152 BLK IMP RB GND C - 1480 GRN IMP RB SENSOR

-

BATTERY 24V DC

35 - 1151 BLK IMP LB GND

2 - 1141 BLK O2 RB GND

LUB OIL TEMP

A2

INT MANIF PRES (RB)

A1

PRELUBE PUMP MOTOR, 35A

G LEAD

BATTERY GROUND ENGINE GROUND

CREATED BY MD. ANISUR RAHMAN-www.waukcat.com

05 - 1561 GRN O2 RB SIG2

POWER OUTPUTS 21 - 1477 PNK IMP LB +5V EXC

CUSTOMER INTERFACE 17 - 1478 GRN IMP LB SENSOR

1 - 1561 GRN O2 RB SIG2

A -1550 EXH TEMP RB SIG2 B - 1157 BLK EXH T RB GND

1462 PMR

PRELUBE MOTOR RELAY(on engine body)

1193 PMR GND

1461 FUELV

1192 FUELV GND

1808 BRN

FUELV SW