Vibrating equipment www.metsominerals.com Nordberg Vibrating Equipment European Region Over 300 years of vibrating eq
Views 84 Downloads 3 File size 742KB
Vibrating equipment www.metsominerals.com
Nordberg Vibrating Equipment European Region
Over 300 years of vibrating equipment expertise In addition to being a provider of crushing and complete rock and mineral processing solutions, Metso Minerals has also gained a worldwide reputation as a specialist in vibrating equipment. This is demonstrated by thousands of installations worldwide where our screens, feeders and scalpers operate in the most demanding applications, from complete multi-stage plants to highly mobile installations. All of these installations benefit from Metso Minerals’ superior know-how and years of field experience.
A history of quality In 2001, Metso Minerals became an even stronger player in the manufacture of vibrating equipment through the
2
merger of Nordberg and Svedala. Metso Minerals now offers more than 300 years of collective experience in vibrating equipment. Whatever your process requirements, Metso Minerals has the right solution - from sturdy feeders and scalpers to efficient inclined or horizontal classifying screens. Just name your application, and Metso Minerals’ professionals will find the most productive and cost-effective vibrating equipment for you. The new, comprehensive Metso Minerals vibrating equipment team is now at your service.
Contents
Nordberg B-Series Feeders
4
Nordberg Scalper Series Screens
5
Nordberg TK-Series Feeders
6
Nordberg Primary Series Screens
7
Nordberg Secondary Series Screens
8
Nordberg Ellivar Series Screens
9
Nordberg DF-Series Free Fall Screens
10
Nordberg De-watering Series Screens
11
Nordberg TS-Series Screens
12
Nordberg MS-Series Screens
13
Nordberg FS-Series Screens
14
Nordberg TY-Hummer Series Screens
15
3
Nordberg B-Series Feeders
Nordberg B-Series Feeders are engineered particularly for continuous operation in hard and abrasive material applications. The feeder design features robust frame construction, high feeding capacity and compact overall height that makes the B-Series Feeder an ideal solution for use in a restricted space, as well as fixed and mobile plants. The B-Series Feeders are built using modern material technology and the latest engineering techniques, such as finite element analysis. As a result, high reliability and long feeder component life in even the most demanding applications is guaranteed. The Nordberg B-Series Feeders utilise the B-Series mechanism, consisting of two geared eccentric shafts to create a linear motion.
SERIAL
RANGE
Width x Length (mm)
Power (kW)
Weight (kg)
Speed (rpm)
B10-42-2V
1012 x 4240
15/22
3800
450-1200
B10-52-2V
1012 x 5190
15/22
4500
450-1200
B13-44-2V
1306 x 4390
22
5200
450-990
B13-50-3V
1294 x 5200
22
8300
450-1000
B13-56-2V
1306 x 5640
22
6200
450-900
B16-50-3V
1612 x 5200
37
9000
450-900
B16-56-2V
1616 x 5790
37
11400
450-900
B20-60-2V
2040 x 6000
55
15000
450-800
B20-66-2V
2030 x 6575
55/75
17000
450-900
400
500
600
700
4
Nordberg Scalper Series Screens
EDB
H1R
Nordberg Scalper Series Screens are used to separate raw materials into two or three fractions before the primary crushing stage. This scalper series comprises four different machines, EDB, CSB, H1R and AP. Mechanisms: CSB: One cylindrical shaft with external counterweights for circular motion. Grease lubricated. EDB: Two counter rotating cardan shafts with external counterweights selfsynchronized for linear motion. Oil/ Grease lubricated. H1R: Two counter rotating eccentric shafts self-synchronized for linear motion. Oil lubricated. AP: Two counter rotating unbalanced vibratory motors for linear motion. Grease lubricated. The common characteristics of these scalpers are grizzly sections for efficient separation of raw materials, rigid feeder frame construction for high reliability and robust steel isolation springs to effectively dampen the dynamic loads.
SERIAL
100
200
300
AP1032
Width x Length (mm) 1000 x 3200
Power (kW) 15
AP1040
1000 x 4000
AP1242
1200 x 4200
RANGE
Weight (kg) 4000
Speed (rpm) 800 - 900
15
4400
800 - 900
22
6300
800 - 900
AP1250
1200 x 5000
22
7500
800 - 900
CSB1328
1300 x 2800
9
4200
800 - 900
H1R1430
1400 x 3000
2 x 11
5600
1000
CSB1528
1500 x 2800
11
5000
800 - 900
EDB1539
1500 x 3900
2 x 11
9860
800 - 900
H1R1640
1600 x 4000
2 x 15
9500
1000
AP1650
1600 x 5000
2 x 22
9200
800 - 900
H1R1650
1600 x 5000
2 x 22
11000
1000
H1R1840
1800 x 4000
2 x 18.5
10500
1000
EDB1844
1800 x 4400
2 x 22
14000
800 - 900
H1R2040
2000 x 4000
2 x 18.5
11500
1000 5
Nordberg TK-Series Feeders
Feeder
Feed chute
Nordberg TK-Series Feeders are available with a solid pan, screen mesh or grizzly bars. The TK-Series has been designed to be compact in size, light in weight, yet well suited to hard rock applications. The TK-Series vibrating feeders utilise grease lubricated unbalanced vibratory motors to create a linear motion. TK-Series vibrating feeders can be used for feeding, transporting, scalping and screening of materials. Most of the TK-Series vibrating feeders are available with either squirrelcage motors or hydraulic drives.
Feeder grizzly applications RANGE
Length (mm)
Width (mm)
Power (kW)
TK8-27-2V
2855
788
4.5
Speed (rpm) 1440
TK8-32-2V
3205
790
5.6
960
1700
TK11-42-2V
4370
1172
9.4
960
2800
Weight (kg) 1400
Chutes: closed bottom, rod or screens clothes applications
6
TK10-15
1660
1016
2.5
Speed (rpm) 1440
TK10-15S TK10-15-2V
1607
1008
5.6
960
1300
TK10-20
2230
1016
2.5
1440
750
TK13-20S TK13-20-3V
1926
1330
5.6
960
1600
TK16-20S TK16-20-3V
1800
1632
5.6
960
1800
RANGE
Length (mm)
Width (mm)
Power (kW)
Weight (kg) 670
Nordberg Primary Series Screens
Nordberg CVB-P and Ripl-Flo XH series screens are heavy-duty inclined primary screens well suited to aggregate and mining applications. The screen designs incorporate huck-bolted construction to improve load-carrying capacity and minimise the risk of fatigue loading. The top deck support frame is designed to take either perforated plate or bolted rubber panels. The Nordberg CVB-P screen range utilises grease lubricated MV mechanisms, consisting of rotating external counterweights linked via cardan shaft. The Nordberg Ripl-Flo screen range utilises the oil lubricated Ripl-Flo mechanism, consisting of a rotating eccentric shaft with additional external counterweight plates. Both the MV and Ripl-Flo mechanisms are used to create a circular screening motion. This screen series is available in 1, 2, 3 or 4 decks with many additional options available.
SERIAL 200 300
SERIAL 100
200
300
400
CVB1540
Width x Length (mm) 1500 X 4000
Power (kW) 11 -1 5
CVB1845
1800 X 4500
15 - 22
5500
6800
CVB2050 CVB2060
2000 X 5000 2000 X 6000
22 22
6200 7500
7500 9300
RANGE
Width x Length (mm) (XH) 1219 X 2438 (XH) 1219 X 3048 (XH) 1219 X 3658 (XH) 1524 X 3048 (XH) 1524 X 3658 (XH) 1524 X 4267 (XH) 1524 X 4877 (XH) 1828 X 3658 (XH) 1828 X 4267 (XH) 1828 X 4877 (XH) 1828 X 6096 (XH) 2134 X 4877 (XH) 2134 X 6096 (XH) 2438 X 4877 (XH) 2438 X 6096 (XH) 2438 X 7316 (XH) 3048 X 6096
1 deck 5.5 7.5 7.5 7.5 11 11 11 11 11 15 30 30 30 30
Weight (kg) 2 decks 3 decks 4100 4800
Power (kW) 2 decks 3 decks 7.5 7.5 11 15 11 11 15 11 15 15 15 22 22 22 22 22 22 30 2 x 17 30 2 x 17 30 2 x 17 30 2 x 17 2 x 17 2 x 17 2 x 30 2 x 30 2 x 30
1 deck 2720 3080 3400 3300 3800 4000 4400 4200 4300 5200 8400 9300 8600 9800
MV Vibration size MV2 MV2 for CVB 1845-2P MV3 for CVB 1845-3P MV3 MV3 Weight (kg) 2 decks 3000 5000 4030 3900 4320 4620 5800 4620 5600 6200 8600 9000 11200 9100 12500 16000 18800
3 decks
5300 6200 6700 7250 6400 7300 8600 12500 12600 14200 13250 17150 18700
Speed (rpm) 800 - 1000 800 - 1000 800 - 1000 800 - 1000 Speed (rpm) 755 755 755 755 755 755 755 755 755 755 755 755 755 755 755 755 755 7
Nordberg Secondary Series Screens
KS
CVB
Nordberg Secondary Series Screens consist of the KS and CVB range. These screens can be used in a variety of secondary sizing applications. Both the KS and CVB screen range can be used for either dry or wet screening. However, the KS screens are predominantly used in wet screening applications. KS and CVB screens are circular motion inclined screens. The CVB screen range utilises grease lubricated MV mechanisms consisting of rotating external counterweights linked via cardan shaft. The KS screen range utilise an oil lubricated mechanism, consisting of an eccentric shaft with additional external counterweights. Available in 1, 2, 3 or 4 deck configurations depending on the size, with many additional options available: dust enclosure, washing system, ball deck, modular panels and more.
SERIAL 200
CVB1540
Width x Length (mm) 1500 X 4000
Power (kW) 11 -1 5
2 decks 4100
CVB1845
1800 X 4500
15 - 22
5500
6800
7800
CVB2050
2000 X 5000
22
6200
7500
8800
CVB2060
2000 X 6000
22
7500
9300
10800
RANGE
Weight (kg) 3 decks 4 decks 4800 5560
300
SERIAL 100
200
300 400 8
Length x Width (mm) (KS) 3000 x 1200 (KS) 3000 x 1400 (KS) 3000 x 1600 (KS) 4000 x 1600 (KS) 4000 x 1800 (KS) 5000 x 1400 (KS) 5000 x 1800 (KS) 5000 x 2000 (KS) 6000 x 1800 (KS) 6000 x 2250 (KS) 6000 x 2500 (KS) 7000 x 2000 (KS) 7000 x 2500
1 deck 5.5 5.5 5.5 7.5 7.5 11 11 15 15 18.5 18.5 22 22
Power (kW) 2 decks 3 decks 7.5 7.5 7.5 11 15 11 11 18.5 22 18.5 22 18.5 30 30 37 37 37 30 37
1 deck 1300 1400 1500 2200 2500 2700 3200 3400 4200 5200 5600 5800 7000
MV Vibration size MV2 MV2 MV3 for CVB 1845-4 MV3 MV2 for CVB 2050-2 MV3 MV4 for CVB 2060-4
Weight (kg) 2 decks 2050 2150 2300 3000 3600 3700 5300 5900 5400 8000 10000 8000 11000
3 decks
5000
6300 6700 8110 11500 12500
Speed (rpm) 800 - 1000 800 - 1000 800 - 1000 800 - 1000
Speed (rpm) 825-1500 825-1500 825-1500 825-1500 825-1500 825-1240 825-1240 825-1240 825-1030 825-1030 825-1030 825-1030 825-1030
Nordberg Ellivar Series Screens
Nordberg Ellivar Series Screens are large inclined screens capable of handling high tonnages at high efficiency, especially at fine cut points (final sizing). This is due to their elliptical motion, which guarantees high screening efficiency by moving the material rapidly at the feed end and slowly at the discharge end. Optimum screening is also achieved by the adjustable flow/ counter-flow, amplitude and speed range characteristics. Ellivar Series Screens utilise grease lubricated MV mechanisms consisting of rotating external counterweights linked via cardan shaft. The MV mechanisms are mounted above the center of gravity to create an elliptical screening motion.
SERIAL
RANGE
Width x Length Power Weight (kg) (mm) (kW) 2 decks 2 decks 1/2 3 decks 3 decks 1/2 2 x 11 10 400
300
400
500
4 decks
MV Vibration size
11 100
12 300
-
-
MV3
Ellivar 13 2200 x 6100
980 2 x 15
-
-
-
-
14 700
MV4
2 x 11
13 500
14 600
-
-
-
MV3
2 x 15
-
-
16 100
17 600
-
MV4
16 400
-
21 300
-
MV4
Ellivar 16 2630 x 6100
Ellivar 20 2630 x 7625
Speed (rpm)
2 x 15 15 400
980
980
9
Nordberg DF-Series Screens
Nordberg Duo-Flo Series Screens are suited to the processing of primary or secondary feed material that does not require high accuracy screening. It is outstanding for scalping natural material, screening in closed circuit with a crusher, and for screening gravel, where the feed material contains a high percentage of fines. The Duo-Flo Series is available in a range of sizes. Each screen deck has 2 different sloping sections. The first section has a steep slope angle resulting in high material travel rates with low bed depths and rapid fines removal. The second section has a lower slope angle to decrease material travel rate to improve near-size material screening. The upper deck is usually used as a relief deck using large apertures and creates a vertical flow of material to the underlying deck. The Duo-Flo Series Screens utilise grease lubricated unbalanced vibratory motors to create a linear motion.
SERIAL
RANGE
Length x Width (mm)
N° of decks
Power (kW)
Weight (kg)
Speed (rpm)
DF 1210 S
1200 x 1000
2 - Wire on top deck
2 x 1.9
1000
1000
DF 1210 P
1200 x 1000
3 - Rubber on top deck
2 x 3.0
1300
1000
DF 2012 S
2000 x 1200
3 - Wire on top deck
2 x 3.0
1750
1000
DF 2012 P
2000 x 1200
3 - Rubber on top deck
2 x 8.0
2700
1000
DF 2016 P
2000 x 1600
3 - Rubber on top deck
2 x 9.8
4500
1000
DF 2018 S
2000 x 1800
3 - Wire on top deck
2 x 8.5
3400
1000
100
10
Nordberg De-watering Series Screens
Nordberg H-Series Screens are specifcally designed for de-watering and washing applications. They are available in 1 or 2 deck configurations. The single deck configuration can be setup with an uphill inclined screen deck and de-watering back wall specifically for de-watering applications.The two deck configuration can utilise the top deck as a relief or sizing deck with the bottom deck used for de-watering or sizing. The H-series screens utilise an oil lubricated mechanism, consisting of two self-synchronizing eccentric shafts with additional external counterweights to create a linear screening motion. A 40° stroke angle is used to achieve effective de-watering at high capacities. A washing system can be introduced as an option if necessary.
SERIAL
RANGE H 3000 x 1000
100
200
300 400
SINGLE DECK Power (kW) Weight (kg) 2x4 1600
DOUBLE DECK Power (kW) Weight (kg) 2x4 2200
Speed (rpm) 1000
H 3000 x 1400
2x4
2000
2 x 5.5
2800
1000
H 4000 x 1400
2 x 5.5
2400
2 x 7.5
3300
1000
H 4000 x 1600
2 x 5.5
2500
2 x 11
3650
1000
H 4000 x 1800
2 x 5.5
2700
2 x 11
4100
1000
H 4000 x 2000
2 x 7.5
3000
2 x 11
4700
1000
H 5000 x 1400
2 x 7.5
3400
2 x 11
4600
1000
H 5000 x 1800
2 x 11
4900
2 x 11
5950
1000
H 5000 x 2000
2 x 11
5300
2 x 15
6300
1000
H 6000 x 2000
2 x 15
6100
2 x 15
8350
1000
H 6000 x 2500
2 x 18.5
7800
2 x 22
10800
1000 11
Nordberg TS-Series Screens
The TS-Screen Series is designed to be modular and robust with exceptional performance in a very wide range of screening applications.The decks have three different slopes, with the slope angles reducing towards the discharge end. On the first section the steep slope creates high material travel rates, which enable rapid fines removal. On the second section the slope and the material travel rate reduce, and the deck is similar to conventional inclined screening. In the third section the slope reduces further, increasing the material retention time on the screening surface to improve the removal of near-sized particles. The overall combination of the 3 different slope sections and the elliptical screening motion result in high capacity and high efficiency screening. TS Series Screens utilise grease lubricated MV mechanisms consisting of rotating external counterweights linked via cardan shaft. The MV mechanisms are mounted above the center of gravity to create an elliptical screening motion.
SERIAL
RANGE
Width x Length (mm)
Power (kW)
Weight (kg)
MV Vibration size
1530 x 5000
15
4800
MV2
6100
-
15
6200
MV2 for TS302
22
8200
MV3 for TS303
22
8400
MV3 for TS402
30
11200
MV4 for TS403
30
11200
MV4 for TS502
2 x 22
15000
MV3 (4) for TS503
TS202 200 TS203 TS302 300 TS402 400
800/1000
2445 x 6100 TS403 TS502
500
800/1000
2445 x 8200 TS503
12
800/1000
1835 x 6100 TS303
Speed (rpm)
-
Nordberg MS-Series Screens
Nordberg “Banana style” Multi-Slope Screens can be used in primary, secondary and tertiary applications in both the mining and aggregate industry.The MS-Series Screens are available in both single and double deck configurations. The screen decks feature multiple slope sections where the slope angle reduces progressively towards the discharge end. The steeper slopes towards the feed end result in high material travel rates with low bed depths and rapid fines removal. The lower slope angles towards the discharge end result in reduced material travel rates and high efficiency screening of near-sized particles. These characteristics enable the multislope screens to handle large throughputs at high efficiency. Multi-Slope Screens can be economically installed and require less space than conventional screens of a comparable capacity. The Multi-Slope Screens utilise grease lubricated MV mechanisms, consisting of rotating external counterweights linked via cardan shaft. Two counter rotating MV shaft lines create a linear screening motion with a 45° stroke angle.
SERIAL 400 450 550 580 700 750
RANGE MS 08 X 21 SD MS 08 X 21 DD MS 08 X 24 SD MS 08 X 24 DD MS 10 X 21 SD MS 10 X 21 DD MS 10 X 24 SD MS 10 X 24 DD MS 12 X 24 SD MS 12 X 24 DD MS 12 X 27 SD MS 12 X 27 DD
Width x Length (mm) 2400 x 6400 2400 x 7300 3100 x 6400 3100 x 7300 3600 x 7300 3600 x 8200
4 x MV3
Power (kW) 45
4 x MV4
55
17193
4 x MV3
45
13119
4 x MV4
55
19186
4 x MV3
45
13673
4 x MV4
55
20366
4 x MV3
45
14456
4 x MV4
55
21427
4 x MV4
55
16959
4 x MV4
55
23501
4 x MV4
55
17895
4 x MV4
55
25460
MV Vibration size
Weight (kg) 11493
Speed (rpm) 850/950 850/950 850/950 850/950 850/950 850/950
13
Nordberg FS-Series Screens
Nordberg FS-Series Screens are designed to be both modular and robust with exceptional performance in a wide range of applications. The FS series was designed specifically for mobile plant applications. The construction is modular with most components being huck-bolted: the screen media support rails, cross members, feedbox, etc., can be individually replaced. The FS-Series utilises a triple shaftline MV mechanism configuration.The MV mechanisms consist of rotating external counterweights linked via cardan shaft. Each MV shaftline is geared together to produce an elliptical motion with a 45° stroke angle. The angle, size and shape of the elliptical stroke pattern can be easily adjusted.The stroke length can be as long as 3/4“ or 20 mm. FS-Series Screens operate at high “G-forces” to keep screen media apertures clear and provide accurate sizing at high feed rates.
SERIAL
200
300
MV vibration Estimated shipping Motor (kW) weight (kg) size
FS Screens
Size (mm)
Decks
Area (m2)
FS 203
1500 x 4900
3
7.4
6 x MV2
7515
22
FS 252
1800 x 4900
2
8.8
6 x MV2
6440
22
FS 253
1800 x 4900
3
8.8
6 x MV3
7664
30
FS 302
1800 x 6100
2
11
6 x MV2
7193
30
FS 303
1800 x 6100
3
11
6 x MV2
8571
37
FS 352
2100 x 6100
2
12.8
6 x MV2
8984
37
FS 353
2100 x 6100
3
12.8
6 x MV3
11927
45
FS 402
2400 x 6100
2
14.6
6 x MV2
9229
37
FS 403
2400 x 6100
3
14.6
6 x MV3
12218
45
400
14
Nordberg TY-Hummer Series Screens
TY-Hummer Series Screens are specifically designed for fine dry screening. The Hummer Screen design uses gravitational and vibrational forces to produce high material travel rates, which maximise particle separation. Concurrently, the sharp, high frequency linear motion rapidly stratifies the material and speeds the separation process. Hummer Screens are a unique design that utilises grease lubricated vibratory motors which vibrate the screen media whilst the screen body remains stationary.
SERIAL
RANGE
Width x Length (mm)
Power (kW)
1 deck
Weight (kg) 2 decks 3 decks
Speed (rpm)
TY 305
914 x 1524
0.5
916
1052
1424
1800/3600
TY 310
914 x 3048
1
1442
1926
2418
1800/3600
TY 315
914 x 4572
1
1994
2690
3572
1800/3600
TY 405
1219 x 1524
0.5
1066
1384
1710
1800/3600
TY 410
1219 x 3048
1
1656
2141
2556
1800/3600
TY 415
1219 x 4572
1
2398
3014
3652
1800/3600
TY 420
1219 x 6096
2
3007
4013
4559
1800/3600
100
200
15
Metso Minerals North and Central America 3073 South Chase Avenue Milwaukee, WI 53207 USA Phone: +1 414 769 4300 Fax: +1 414 769 4730 Metso Minerals South America Caixa Postal 272 18035-240 Sorocaba Brazil Phone: +55 152 191 300 Fax: +55 152 191 695 Metso Minerals Asia-Pacific P.O. Box 399 West Perth, WA 6872 Australia Phone: +61 8 9420 5555 Fax: +61 8 9320 2500 Metso Minerals North and Central Europe P.O. Box 4004 20311 Malmö Sweden Phone: +46 40 24 58 00 Fax: +46 40 24 58 78 Metso Minerals South Europe and Mediterranean 41 rue de la République 71000 Mâcon France Phone: +33 3 85 39 62 00 Fax: +33 3 8539 6349 Metso Minerals Southern Africa Wordsworth Office Park 41 Wordworth Avenue, Senderwood Johannesburg 2007 South Africa Phone: +27 11 723 2000 Fax: +27 11 723 2080 Metso Minerals P.O. Box 307 33101 Tampere Finland Phone: +358 20 484 140 Fax: +358 20 484 141 www.metsominerals.com E-mail: [email protected]
linking innovationsTM Subject to alteration without prior notice
Brochure No. 1436-07-02-CS/Mâcon-English
© 2002 Metso Minerals
Printed in France