• Author / Uploaded
• Gary Frazer

Citation preview

Vacuum filler ROBOT 500

Spare parts catalogue (from machine number 128.3293)

The copying, distribution and utilization of this document as well as the communication of its contents to others without expressed authorization is prohibited. Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or ornamental design registration.

We reserve the right to make technical modifications Issue:

08/05

Version:

1.0 EN

© VEMAG Maschinenbau GmbH • Postfach 1620 • D-27266 Verden Tel.: +49 42 31 77 70 • Fax: +49 42 31 77 72 41 Email: [email protected] http://www.vemag.de

ROBOT 500

Foreword

Foreword This spare parts catalogue for the ROBOT 500 continuous vacuum filler applies from machine number 128.3293 When ordering spare parts, please always quote the machine number for which the spare part is required, together with the order number, quantity and name of the relevant spare part.

Example order: For machine no.

128.xxxx

1 Cylinder roller bearing

063.063.051

1 O-ring

061.023.301

The machine number can be found on the rating plate on the rear of the machine. The spare parts catalogue is arranged by subassembly. A list of all the subassemblies of the machine can be found in the machine summary. From there you are taken to the desired subassembly. Subassemblies which appear in bold in the spare parts list are broken down further below. Parts subject to wear are marked with a “W”.

© VEMAG 2005

1

Machine summary

ROBOT 500

Machine summary

7, 8

6 23 21, 22

31, 32

16-20 30

25-28

11

29

9, 10 12-15 3

4, 5

2

1

2

© VEMAG 2005

ROBOT 500

Machine summary

Machine summary

Item

Subassembly no. Name

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 23 24 25 26 27 28 29 30 31 32 -

128.100.000 128.120.001 140.140.000 124.180.000 133.150.000 128.200.000 128.300.010 128.300.016 128.400.000 128.420.000 128.500.000 128.600.006 128.610.001 128.620.006 128.640.000 128.910.004 128.910.005 128.910.008 128.910.070 128.910.079 128.918.000 128.918.002 128.920.001 128.920.002 889.300.000 849.200.000 849.210.000 128.540.000 824.016.001 896.100.006 896.500.001 896.050.004 896.200.006 140.440.006 140.440.003 128.850.019 878.800.002 878.810.002 -

© VEMAG 2005

Machine frame cpl. Foot cpl. Knee lever bearing cpl. Step for hopper 110 l cpl. (optional) Step for hopper 230 l cpl. (optional) Pumping cylinder cpl. Hopper 110 l cpl. Hopper 230 l cpl. Gear cpl. Double screw drive cpl. Vacuum system cpl. Hydraulic unit cpl. Pump unit cpl. Valve manifold cpl. Tank cpl. Double screw housing dia. 80 cpl. Double screw housing dia. 80 cpl. Double screw housing dia. 120 cpl. Double screw housing dia. 80 cpl. Double screw housing dia. 120 cpl. Plug cpl. Plug cpl. Tie bolt cpl. Tie bolt cpl. Tension ring cpl. Linking gear cpl. (optional) Coupling housing cpl. (optional) Belt tensioner (optional) Seal locator cpl. (optional) Drive housing for lifting and tipping device cpl. (optional) Hydraulic aggregate for lifting and tipping device cpl. (optional) Tipping linkage cpl. (optional) Tipping arm cpl. (optional) Trolley hoist, entered from rear (optional) Trolley hoist, entered from side (optional) Control panel cpl. Controls Portiomat PC 878 Cover cpl. Tools and accessories Lubricants

Page 5 9 11 13 15 17 21 23 25 29 31 37 39 41 43 45 47 49 51 51 53 53 55 57 59 61 65 69 71 73 79 81 83 85 87 89 91 93 95 97 99

3

Spare parts list

ROBOT 500

128.100.000 1/2

1 5 8 10

7

2

6

3

9

4

27 26 25 24 23

6 8 10

22

9

7 5

20 21

11 12 13 14 15, 16 17

19

4

18

© VEMAG 2005

ROBOT 500

Spare parts list

Machine frame cpl.

128.100.000 1/2

Item

Order no.

Quantity W

Name

1

128.100.160

1

-

Sealing cap

2

061.005.702

1

-

O-ring

3

128.100.120

1

-

Plug

4

128.110.000

1

-

Machine frame assembly

5

128.140.000

2

-

Duct cpl. consisting of items 6 - 10:

6

061.005.501

1

-

O-ring

7

128.140.010

1

-

Bushing

8

040.506.090

1

-

Hexagon bolt M6 x 16

9

061.006.503

1

-

O-ring

10

049.610.650

1

x

Seeger L-profile circlip

11

128.130.000

1

-

Panel for electrical cabinet

12

040.906.055

1

-

Cylinder bolt M6 x 10

13

128.100.173

1

-

Cover for fan

14

128.100.040

1

-

Insulation for electrical cabinet

15

612.012.001

1

-

Rubber profile

16

061.201.401

1

-

Edge protector

17

128.100.174

1

-

Plate

18

140.140.000

1

-

Knee lever bearing cpl.

19

128.120.001

4

-

Foot cpl.

20

047.708.105

1

-

Cylinder pin

21

061.009.402

1

x

O-ring

22

128.100.140

1

-

Sealed cover

23

044.104.050

1

-

Threaded pin M4 x 10

24

128.100.130

1

-

Eccentric bushing

25

045.010.060

1

-

Hexagon nut M10

26

128.100.150

1

-

Bracket

27

040.210.210

2

-

Hexagon bolt M10 x 45

-

128.870.102

1

-

Cable for mains connection

-

070.802.170

1

-

Screwed cable connection

© VEMAG 2005

5

Spare parts list

ROBOT 500

128.100.000 2/2

1 2

3

4

5

6

31

21 30 28 28 27

26 25 24

23 22 21 7 8 20

1 19 17, 18 16 9

6

15 14 10-13 © VEMAG 2005

ROBOT 500

Spare parts list

Machine frame cpl.

128.100.000 2/2

Item

Order no.

Quantity W

Name

1

128.180.000

1

-

Cover, rear, cpl. consisting of items 2 - 8:

2

061.000.601

2

-

O-ring

3

061.201.202

2.5 m

-

Foam rubber tie

4

128.181.000

1

-

Cover assembly

5

067.110.071

2

-

Plastic washer

6

042.108.135

2

-

Raised-head countersunk screw M8 x 25

7

045.006.065

2

-

Hexagon nut M6

8

040.906.135

2

-

Cylinder bolt M6 x 25

9

128.170.000

1

-

Cover, vacuum pipe, cpl. consisting of items 10 - 19:

10

128.171.000

(1)

-

Cover assembly (standard)

11

128.171.001

(1)

-

Cover assembly (step for hopper 110 l)

12

128.171.005

(1)

-

Cover assembly (step + lifting and tipping device for hopper 230 l)

13

894.170.001

(1)

-

Cover assembly (coextrusion device)

14

045.006.065

2

-

Hexagon nut M6

15

040.906.135

2

-

Cylinder bolt M6 x 25

16

061.201.202

2.7 m

-

Foam rubber tie

17

042.108.115

(3)

-

Raised-head countersunk screw M8 x 20 (for 128.171.000)

18

042.108.135

(3)

-

Raised-head countersunk screw M8 x 25 (for 128.171.001, 128.171.005 and 894.170.001)

19

067.110.071

3

-

Plastic washer

20

061.000.601

3

-

O-ring

21

128.160.001

1

-

Cover, socket, cpl. consisting of items 22, 23, 27 - 31:

22

045.006.065

2

-

Hexagon nut M6

23

040.906.135

2

-

Cylinder bolt M6 x 25

24

070.802.051

1

-

Locking nut

25

061.005.402

1

-

O-ring

26

128.100.110

1

-

Blind cover

27

042.108.115

3

-

Raised-head countersunk screw M8 x 20

28

067.110.071

3

-

Plastic washer

29

061.000.601

3

-

O-ring

30

128.161.001

1

-

Cover assembly

31

061.201.202

2.7 m

-

Foam rubber tie

© VEMAG 2005

7

Spare parts list

ROBOT 500

128.120.001 1/1

1

2

3

4

8

© VEMAG 2005

ROBOT 500

Spare parts list

Foot cpl.

128.120.001 1/1

Item

Order no.

Quantity W

Name

1

128.120.030

1

-

Spindle

2

044.012.755

1

-

Threaded pin M12 x 60

3

128.020.260

1

-

Plastic foot

4

128.120.051

1

-

Rubber/metal buffer

© VEMAG 2005

9

Spare parts list

ROBOT 500

140.140.000 1/1

3

5

4

6

2 1

8 7 9 10 11 23 22

21 12

20

13 19 14

15 16 17

18 10

© VEMAG 2005

ROBOT 500

Spare parts list

Knee lever bearing cpl.

140.140.000 1/1

Item

Order no.

Quantity W

Name

1

060.301.101

4

x

Plastic cover

2

040.906.255

4

-

Cylinder bolt M6 x 60

3

140.140.010

1

-

Bearing housing

4

061.007.301

1

-

O-ring

5

140.140.040

1

-

Stop

6

140.140.020

1

-

Lever

7

090.783.801

1

-

Compression spring

8

040.904.055

2

-

Cylinder bolt M4 x 10

9

046.004.010

2

-

Washer

10

140.140.270

1

-

Switch locator

11

128.870.403

1

-

Cable for knee lever

12

061.002.002

1

-

O-ring

13

049.006.100

1

-

Key

14

123.170.030

1

-

Selector shaft

15

045.120.025

1

-

Hexagon nut M20

16

140.140.180

1

-

Clamping bushing

17

140.140.170

1

-

Selector rod

18

061.001.101

2

-

O-ring

19

140.140.220

1

-

Selector plate

20

123.170.110

1

-

Washer

21

061.003.601

1

-

O-ring

22

049.320.420

1

-

Guard ring

23

063.060.045

2

-

Deep-groove ball-bearing

© VEMAG 2005

11

Spare parts list

ROBOT 500

124.170.001 1/1

2

3 4

5

1

6 5

7

8 9

10 11 12 13

18 17

15 16

14

12

© VEMAG 2005

ROBOT 500

Spare parts list

Step for hopper 110 l cpl. (optional)

124.170.001 1/1

Item

Order no.

Quantity W

Name

1

126.185.001

1

-

Safety switch cpl. consisting of items 2 - 11:

2

041.603.040

1

-

Cylinder bolt M3 x 8

3

041.603.090

2

-

Cylinder bolt M3 x 16

4

071.405.014

1

-

Limit switch

-

128.871.403

1

-

Cable for step switch

5

045.005.065

2

-

Hexagon nut M5

6

126.185.040

1

-

Switching cone

7

126.186.001

1

-

Switch locator assembly

8

090.712.601

1

-

Compression spring

9

126.185.031

1

-

Compression pin

10

045.116.035

2

-

Hexagon nut M16

11

126.185.090

1

-

Threaded ring

12

124.182.000

1

-

Cheek, right, assembly

13

047.704.140

1

-

Cylinder pin

14

124.183.000

1

-

Step assembly

15

124.180.090

1

-

Rod

16

124.181.000

1

-

Cheek, left, assembly

17

046.510.021

4

-

Spring ring

18

040.210.135

4

-

Hexagon bolt M10 x 25

© VEMAG 2005

13

Spare parts list

ROBOT 500

133.150.000 1/1

1 2

3

4, 5

6

7 6 8 9

10 11

13 12

13

14

14

15 16

17

20

19

14

18

© VEMAG 2005

ROBOT 500

Spare parts list

Step for hopper 230 l cpl. (optional)

133.150.000 1/1

Item

Order no.

Quantity W

Name

1

133.154.000

1

-

Safety switch cpl. consisting of items 2 - 12:

2

041.603.040

1

-

Cylinder bolt M3 x 8

3

041.603.090

2

-

Cylinder bolt M3 x 16

4

071.405.014

1

-

Limit switch

5

128.871.403

1

-

Cable for step switch

6

045.005.065

2

-

Hexagon nut M5

7

126.185.040

1

-

Switching cone

8

126.186.001

1

-

Switch locator assembly

9

090.712.601

1

-

Compression spring

10

133.154.030

1

-

Compression pin

11

045.116.035

2

-

Hexagon nut M16

12

126.185.090

1

-

Threaded ring

13

040.210.135

4

-

Hexagon bolt M10 x 25

14

046.510.021

4

-

Spring ring

15

133.152.000

1

-

Cheek, right, assembly

16

047.704.140

1

-

Cylinder pin

17

124.180.090

1

-

Rod

18

133.153.000

1

-

Step assembly

19

128.171.005

-

-

Cover assembly (step + lifting and tipping device for hopper 230 l)

20

133.151.000

1

-

Cheek, left, assembly

© VEMAG 2005

15

Spare parts list

ROBOT 500

128.200.000 1/2

2

1

3

4

7

5

8 9 10 11 12

6

13

14

15

25

16

17

18

24 23 22 21 16

20

19 © VEMAG 2005

ROBOT 500

Spare parts list

Pumping cylinder cpl.

128.200.000 1/2

Item

Order no.

Quantity W

Name

1

128.206.000

1

-

Pinion cpl. consisting of items 2 - 3:

2

128.206.020

1

-

Washer

3

128.206.010

1

x

Pinion

4

128.200.140

1

-

Shaft

5

049.008.150

1

-

Key

6

049.006.180

1

-

Key

7

049.730.280

1

-

Seeger snap ring

8

128.200.130

1

x

Bearing ring seal

9

061.006.202

1

x

O-ring

10

066.806.701

1

-

Star spring

11

061.104.009

1

x

Shaft seal

12

049.320.620

1

-

Seeger ring

13

063.063.054

1

x

Deep-groove ball-bearing

14

040.910.155

2

-

Cylinder bolt M10 x 30

15

128.200.080

1

-

Locking bushing

16

061.005.402

1

-

O-ring

17

128.202.000

1

-

Protective pipe assembly

18

128.210.001

1

-

Hopper bottom part assembly

19

128.200.150

1

-

Adjusting bushing

20

128.205.000

1

-

Lock cpl. consisting of items 21 - 24:

21

889.300.070

1

-

Handle

22

128.911.020

1

-

Clamping piece

23

047.706.195

1

-

Cylinder pin

24

128.205.010

1

-

Locking journal

25

128.200.040

1

-

Plug

© VEMAG 2005

17

Spare parts list

ROBOT 500

128.200.000 2/2

1

2

3

4

5

15 14 13 6 7 8 9

12 11 18

8 10

© VEMAG 2005

ROBOT 500

Spare parts list

Pumping cylinder cpl.

128.200.000 2/2

Item

Order no.

Quantity W

Name

1

128.200.110

1

x

Sliding ring, top

2

128.200.090

1

x

Guide ring

3

128.210.001

-

-

Hopper bottom part assembly

4

128.200.100

1

x

Sliding ring, bottom

5

042.108.065

6

-

Raised-head countersunk screw M8 x 12

6

040.908.130

5

-

Cylinder bolt M8 x 25

7

128.200.120

1

-

Cylinder pin

8

061.501.801

2

x

Sealing ring

9

040.216.190

1

-

Hexagon bolt M16 x 40

10

040.316.190

1

-

Hexagon fit bolt M16 x 40

11

096.012.803

1.4 m

-

Hoop

12

096.012.804

1

-

Locking clasp

13

128.200.070

1

-

Pumping cylinder dia. 80

14

040.908.090

6

-

Cylinder bolt M8 x 16

15

047.708.165

1

-

Cylinder pin

128.200.470

1

-

Insulation for pumping cylinder

128.200.480

1

-

Insulation for pumping cylinder

© VEMAG 2005

19

Spare parts list

ROBOT 500

128.300.010 1/1

1 2 3

17

19 18 5

20

21

4

4 5 6 7 8 9

10

12

13

14

15

16

11

20

© VEMAG 2005

ROBOT 500

Spare parts list

Hopper 110 l cpl.

128.300.010 1/1

Item

Order no.

Quantity W

Name

1

128.304.005

1

-

Stopper 90 l assembly

2

040.216.155

2

-

Hexagon bolt M16 x 30

3

128.310.005

1

-

Hopper 110 l assembly

4

061.001.601

2

-

O-ring

5

064.920.162

2

-

DU bushing

6

043.906.045

1

-

Threaded pin M6 x 8

7

067.210.162

1

-

Adjusting ring

8

128.100.400

1

-

Stop

9

040.906.065

1

-

Cylinder bolt M6 x 12

10

128.302.000

1

-

Toothed ring assembly

11

128.330.000

1

-

Scraper cpl. consisting of items 12 - 16:

12

128.330.050

1

-

Scraper plate

13

128.330.010

1

-

Bracket for scraper

14

114.085.000

1

-

Latch

15

112.950.430

1

-

Rivet

16

824.092.070

3

-

Hexagon bolt

17

128.300.093

1

-

Bolt for hinge

18

128.300.082

1

-

Hinge part

19

040.910.155

2

-

Cylinder bolt M10 x 30

20

128.300.130

1

-

Cover

21

041.905.055

4

-

Flat-head countersunk screw M5 x 10

© VEMAG 2005

21

Spare parts list

ROBOT 500

128.300.016 1/1

1 2 3 4 5

38 37

6

36 35 7 30 33, 34 31

32

9

8

23

24

25

26

22

29 28

27 8 9 10 11 12 13 14

2 17

18 19

20

21

15

16 22

© VEMAG 2005

ROBOT 500

Spare parts list

Hopper 230 l cpl.

128.300.016 1/1

Item

Order no.

Quantity W

Name

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

128.304.006 040.216.155 046.017.010 128.320.010 140.302.120 045.020.065 128.310.007 064.920.162 061.001.601 043.906.045 067.210.162 128.300.062 046.506.015 040.906.095 128.302.000 128.330.000

(1) (2) (2) (1) (2) (2) 1 2 2 1 1 1 2 2 1 1

x -

17 18 19 20 21 22 23 24 25 26 27 28 29 30

128.330.050 128.330.010 114.085.000 112.950.430 824.092.070 128.300.093 128.300.082 040.910.155 128.300.130 041.905.055 110.320.410 042.106.055 040.208.095 140.307.000

1 1 1 1 3 1 1 2 1 4 1 2 1 1

-

31 32 33 34 35 36 37 38

140.302.170 040.206.055 140.307.010 126.330.020 040.106.195 128.320.020 128.304.008 040.216.155

1 1 1 1 4 1 (1) (2)

-

Spade stopper Hexagon bolt M16 x 30 Washer Locator Washer Hexagon nut M20 Hopper 230 l assembly DU bushing O-ring Threaded pin M6 x 8 Adjusting ring Stop Spring washer Cylinder bolt M6 x 16 Toothed ring assembly Scraper cpl. consisting of items 17 - 21: Scraper plate Bracket for scraper Latch Rivet Hexagon bolt Bolt for hinge Hinge part Cylinder bolt M10 x 30 Cover Flat-head countersunk screw M5 x 10 Mirror bracket Raised-head countersunk screw M6 x 10 Hexagon bolt M8 x 16 Mirror cpl. consisting of items 31 - 34: Mirror rod Hexagon bolt M6 x 10 Mirror plate Bushing Hexagon bolt M6 x 40 Locator Spiral stopper Hexagon bolt M16 x 30

© VEMAG 2005

23

Spare parts list

ROBOT 500

128.400.000 1/2

1

26

27

29

2

28

3

25 24

4 5

6 7 8 9

10 11

13, 14

12

15 16

23 22

21 20 19 18 17 24

© VEMAG 2005

ROBOT 500

Spare parts list

Gear cpl.

128.400.000 1/2

Item

Order no.

Quantity W

Name

1

068.110.852

1

-

Noise damping

2

068.110.451

1

-

Angle piece

3

067.150.221

1

-

Oil sight glass

4

040.908.130

7

-

Cylinder bolt M8 x 25

5

128.400.151

2

-

Plug

6

040.908.170

4

-

Cylinder bolt M8 x 35

7

049.320.520

2

-

Guard ring

8

046.508.160

4

-

Spring washer

9

128.400.090

1

-

Spur wheel

10

040.208.110

1

-

Hexagon bolt M8 x 20

11

111.300.140

1

-

Washer

12

128.400.120

1

-

Hub

13

090.312.801

(1)

-

Hydraulic motor OMR 80

14

090.312.802

(1)

-

Hydraulic motor OMR 160

15

046.512.160

2

-

Spring washer

16

040.912.170

2

-

Cylinder bolt M12 x 35

17

061.007.901

1

-

O-ring

18

043.013.237

1

-

Shut-off screw

19

061.501.302

1

x

Sealing ring

20

040.906.100

8

-

Cylinder bolt M6 x 18

21

046.006.010

8

-

Washer

22

128.400.050

1

-

Motor bearing

23

061.015.501

1

-

O-ring

24

040.905.110

1

-

Cylinder bolt M5 x 20

25

128.400.130

1

-

Shut-off screw

26

128.400.140

1

-

Key

27

128.400.040

1

-

Gear housing

28

128.420.000

1

-

Double screw drive cpl.

29

128.400.180

1

-

Seal

© VEMAG 2005

25

Spare parts list

ROBOT 500

128.400.000 2/2

25 24 1 23 22

20 21 20

19 18 14

17 15 16

2

15

3 4 5 13

6 12 11 10

7 8

9

26

© VEMAG 2005

ROBOT 500

Spare parts list

Gear cpl.

128.400.000 2/2

Item

Order no.

Quantity W

Name

1

128.400.040

-

-

Gear housing

2

063.060.053

1

x

Deep-groove ball-bearing

3

049.310.250

1

-

Guard ring

4

061.101.801

1

x

Radial sealing ring

5

061.005.402

1

x

O-ring

6

128.400.060

1

-

Flange

7

046.006.010

4

-

Washer

8

040.906.130

4

-

Cylinder bolt M6 x 25

9

878.830.101

1

-

Cable for encoder

10

-

1

-

Collar

11

870.830.022

1

-

Encoder

12

091.287.401

1

-

Coupling

13

043.904.050

1

-

Threaded pin M4 x 10

14

128.400.080

1

-

Spur wheel

15

049.320.550

2

-

Guard ring

16

063.060.061

1

x

Deep-groove ball-bearing

17

061.103.501

1

x

Radial sealing ring

18

049.008.140

1

-

Key

19

128.400.100

1

-

Shaft

20

046.606.120

8

-

Serrated lock washer

21

040.906.060

8

-

Cylinder bolt M6 x 12

22

065.126.501

1

-

Universal joint

23

128.400.110

1

-

Hub

24

063.060.085

1

x

Deep-groove ball-bearing

25

049.310.400

1

-

Guard ring

© VEMAG 2005

27

Spare parts list

ROBOT 500

128.420.000 1/1

1 33 2 31 3 4

5 6 23

7

22 34

32

8 21

30

29 28 26

20 9 9

10

27 26

10

12

25 24

11

19

13

18

14

17 16 15

28

© VEMAG 2005

ROBOT 500

Spare parts list

Double screw drive cpl.

128.420.000 1/1

Item

Order no.

Quantity W

Name

1

064.203.201

2

x

Needle bearing

2

049.740.420

4

-

Supporting ring

3

111.220.060

2

-

Spacer bushing

4

063.931.522

2

x

Thrust cylindrical roller bearing

5

114.420.131

1

-

Spacer tube

6

061.011.901

1

x

O-ring

7

114.420.132

1

-

Spacer tube

8

128.420.220

1

-

Bearing housing, front

9

111.220.291

2

-

Set screw

10

114.420.140

2

-

Gear wheel

11

114.420.170

1

-

Ring, split

12

114.420.180

1

-

Spacer bushing

13

064.203.002

1

x

Needle bearing

14

049.310.300

1

-

Guard ring

15

040.208.130

1

-

Hexagon bolt M8 x 25

16

046.708.110

1

-

Safety plate

17

112.300.061

1

-

Washer

18

063.332.051

1

x

Angular-contact ball-bearing

19

822.221.051

1

-

Spacer bushing

20

044.206.060

2

-

Threaded pin M6 x 12

21

047.710.120

1

-

Cylinder pin

22

128.420.400

1

-

Centring bolt

23

061.001.101

1

x

O-ring

24

049.320.520

2

-

Guard ring

25

049.730.500

2

-

Snap ring

26

061.104.001

4

x

Radial shaft sealing ring

27

111.220.050

2

-

Bleeding ring

28

061.104.013

2

x

Radial shaft seal

29

111.220.031

2

-

Bushing

30

047.704.065

1

-

Cylinder pin

31

114.420.213

1

-

Clutch shaft II

32

049.008.150

1

-

Key

33

114.420.011

1

-

Clutch shaft I

34

049.008.131

1

-

Key

© VEMAG 2005

29

Spare parts list

ROBOT 500

128.500.000 1/3

11 9

10

8 7 4 3

5

6 1

2

13

14

15

12

22 16 23 24 25 26 16 17 18 19

21

14 20

30

© VEMAG 2005

ROBOT 500

Spare parts list

Vacuum system cpl.

128.500.000 1/3

Item

Order no.

Quantity W

Name

1

128.510.000

1

-

Vacuum throttle cpl. consisting of items 2 - 11:

2

140.511.000

1

-

Spindle cpl. consisting of items 3 - 5:

3

140.511.011

1

-

Handle

4

047.704.115

1

-

Cylinder pin

5

140.511.020

1

-

Spindle

6

061.000.602

1

-

O-ring

7

047.704.115

1

-

Cylinder pin

8

061.002.002

1

-

O-ring

9

140.510.030

1

-

Shut-off screw

10

140.510.020

1

-

Spindle locator

11

061.003.201

1

-

O-ring

12

061.501.801

1

x

Sealing washer

13

067.520.122

1

-

Screwed connection

14

067.710.251

2

-

Worm drive hose clip

15

140.500.110

1

-

Braided hose

16

067.700.121

2

-

Jubilee clip

17

067.540.062

1

-

Angle screwed connector

18

128.500.130

1

-

Distributor piece

19

061.002.601

1

-

O-ring

20

128.520.000

1

-

Vacuum pipe assembly

21

128.500.082

1

-

Information plate

22

128.500.120

1

-

Guttasyn hose

23

067.520.061

1

-

Straight screw-in connector

24

068.110.851

1

-

Sleeve

25

140.500.380

1

-

Sealing ring

26

090.112.602

1

-

Vacuum gauge

© VEMAG 2005

31

Spare parts list

ROBOT 500

128.500.000 2/3

1 2 3

20 4 5 6

7

19 18

8

9 10

17 16

11 9 15

12 13

14

32

© VEMAG 2005

ROBOT 500

Spare parts list

Vacuum system cpl.

128.500.000 2/3

Item

Order no.

Quantity W

Name

1

128.500.100

1

-

Plastic spiral hose

2

067.710.321

1

-

Worm drive hose clip

3

067.540.251

1

-

Bend

4

000.990.710

1

-

Linking lip

5

128.500.590

1

-

Bracket

6

040.205.065

2

-

Hexagon bolt M5 x 12

7

061.014.401

1

-

O-ring

8

128.500.070

1

-

Hinge

9

128.500.150

2

-

Bolt for hinge

10

048.006.215

2

-

Grooved taper pin

11

128.500.091

1

-

Flap

12

061.001.802

1

-

O-ring

13

128.530.000

1

-

Plug cpl.

14

128.500.160

2

-

Retaining bolt

15

096.012.801

2

-

Table tennis ball

16

128.500.060

1

-

Clip

17

061.413.001

1

x

V-ring

18

040.210.095

2

-

Hexagon bolt M10 x 16

19

061.011.801

1

-

O-ring

20

043.010.031

1

-

Grub screw

© VEMAG 2005

33

Spare parts list

ROBOT 500

128.500.000 3/3

17

16 15

13, 14 1 1

1 2

11, 12

3 4 5

5

6 7

8 10 9 34

© VEMAG 2005

ROBOT 500

Spare parts list

Vacuum system cpl.

128.500.000 3/3

Item

Order no.

Quantity W

Name

1

068.410.205

3

-

Angle

2

068.460.206

1

-

Double nipple

3

067.540.123

1

-

Angle screwed connector

4

067.710.251

1

-

Worm drive hose clip

5

040.208.065

4

-

Hexagon bolt M8 x 12

6

128.500.050

1

-

Plate

7

128.500.038

1

-

Braided hose

8

067.760.221

1

-

Clip

9

040.906.045

1

-

Cylinder bolt M6 x 8

10

040.206.065

4

-

Hexagon bolt M6 x 12

11

090.116.301

1

-

Vacuum pump

12

128.876.301

1

-

Vacuum pump cable

13

096.012.601

1

-

Air filter plus filter cartridge

14

096.090.004

(1)

x

Filter cartridge

15

067.540.251

1

-

Bend

16

067.710.321

1

-

Worm drive hose clip

17

128.500.100

-

-

Plastic spiral hose

-

090.116.310

(1)

x

Kit of wearing parts

-

090.116.311

(1)

x

Sealing kit

-

090.116.312

(1)

x

Air de-oiling element

© VEMAG 2005

35

Spare parts list

ROBOT 500

128.600.006 1/1

35 2 1 29 32 30

33

1 2

34

31

28 27 3

26

4 5

6 7

14 25

10

24

8, 9

11

23 21, 22 18-20

12 12 14 15 16 17

36

© VEMAG 2005

ROBOT 500

Spare parts list

Hydraulic unit cpl.

128.600.006 1/1

Item

Order no.

Quantity W

Name

1

046.006.010

3

-

Washer

2

040.906.050

3

-

Cylinder bolt M6 x 10

3

040.208.150

2

-

Hexagon bolt M8 x 30

4

128.600.050

1

-

Transmission strut

5

128.620.006

1

-

Valve manifold cpl.

6

093.612.802

1

-

Membrane reservoir

7

067.811.501

1

-

Straight screw-in connection

8

067.871.504

1

-

Connector

9

128.600.420

1

-

Pipe

10

045.010.060

1

-

Hexagon nut M10

11

066.710.503

1

-

Rubber/metal buffer

12

040.912.170

4

-

Cylinder bolt M12 x 35

13

046.013.010

4

-

Washer

14

067.710.321

2

-

Worm drive hose clip

15

067.811.505

1

-

Straight screw-in connection

16

040.210.065

1

-

Hexagon bolt M10 x 12

17

128.610.001

1

-

Pump unit cpl.

18

093.312.801

1

-

Fan with DC motor

19

045.006.060

3

-

Hexagon nut M6

20

046.506.010

3

-

Spring ring

21

093.912.801

1

-

Oil / air cooler

22

128.870.302

1

-

Fan motor cable

23

046.008.010

4

-

Washer

24

040.908.110

4

-

Cylinder bolt M8 x 20

25

128.600.070

1

-

Intake hose

26

067.710.251

2

-

Jubilee clip

27

128.600.090

1

-

Cooler / filter pipe

28

128.600.080

1

-

Hose for leaking oil

29

128.660.001

(1)

-

Return filter cpl. consisting of items 30 - 34:

30

067.861.502

1

-

Swivelling screwed connection

31

067.922.002

1

-

Reducing connector

32

093.912.805

1

x

Filter element

33

093.912.804

1

-

Low-pressure filter

34

067.862.201

1

-

Swivelling screwed connection

35

128.640.000

1

-

Tank cpl.

© VEMAG 2005

37

Spare parts list

ROBOT 500

128.610.001 1/1

26

27

25 24 23 22 28

8 31 30 29

21 20

1

19

2

18

17 5

4 3

2

1 1

6 7 8

11-16 38

10

9 © VEMAG 2005

ROBOT 500

Spare parts list

Pump unit cpl.

128.610.001 1/1

Item

Order no.

Quantity W

Name

1

067.861.502

3

-

Swivelling screwed connection

2

128.610.071

1

-

Pump / throttle pipe

3

128.600.060

1

-

High-pressure hose

4

090.512.802

1

-

Proportional throttle valve

5

040.905.157

4

-

Cylinder bolt M5 x 30

6

091.212.801

1

-

Coupling

7

040.208.090

1

-

Hexagon bolt M8 x 16

8

128.612.000

1

-

Bracket assembly

9

090.212.802

1

-

Double flange foot

10

040.912.150

4

-

Cylinder bolt M12 x 30

11

081.441.123

1

-

Rotary current motor

12

128.870.202

1

-

Cable for main motor

13

128.871.801

1

-

Cable for main motor overheat protection

14

128.810.101

1

-

V-belt pulley

15

065.411.162

1

x

Narrow V-belt

16

044.306.050

1

-

Threaded pin M6 x 10

17

067.922.501

1

-

Reducing connector

18

128.610.120

1

-

Distance sleeve

19

049.750.191

1

-

Close-tolerance washer

20

128.610.050

1

-

Axial piston pump

21

067.690.133

1

-

Threaded connector

22

067.870.801

1

-

Screwed angle connection

23

128.610.081

1

-

Throttle / controller pipe

24

046.010.010

2

-

Washer

25

040.210.130

2

-

Hexagon bolt M10 x 25

26

128.610.060

1

-

Tail pipe

27

067.862.501

1

-

Swivelling screwed connection

28

040.905.060

2

-

Cylinder bolt M5 x 12

29

128.610.091

1

-

Connecting plate

30

093.912.803

1

-

Nozzle

31

067.860.801

1

-

Swivelling screwed connection

© VEMAG 2005

M1

39

Spare parts list

ROBOT 500

128.620.006 1/1

4 10 9 8

1 2 7 6

3 4 5

40

© VEMAG 2005

ROBOT 500

Spare parts list

Valve manifold cpl.

128.620.006 1/1

Item

Order no.

Quantity W

Name

1

061.002.402

2

x

O-ring

2

043.013.031

1

-

Shut-off screw

3

128.620.011

1

-

Valve manifold

4

067.861.505

2

-

Swivelling screwed connection

5

067.461.206

1

-

Low-pressure hose

6

040.908.210

4

-

Cylinder bolt M8 x 45

7

067.930.062

1

-

Measuring coupling

8

040.905.157

4

-

Cylinder bolt M5 x 30

9

090.512.802

1

-

4/2-directional control valve

10

128.600.060

-

-

High-pressure hose

© VEMAG 2005

41

Spare parts list

ROBOT 500

128.640.000 1/1

6

1

5

4 3 2

42

© VEMAG 2005

ROBOT 500

Spare parts list

Tank cpl.

128.640.000 1/1

Item

Order no.

Quantity W

Name

1

128.641.000

1

-

Tank

2

043.022.217

1

-

Shut-off screw

3

061.502.201

1

x

Sealing ring

4

067.690.132

1

-

Threaded angle connector

5

067.862.201

1

-

Swivelling screwed connection

6

093.990.003

1

-

Air filter with dipstick

© VEMAG 2005

43

Spare parts list

ROBOT 500

128.910.004 1/1

12

10, 11 2

3 4

1

5 8

7

6

9

44

© VEMAG 2005

ROBOT 500

Spare parts list

Double screw housing dia. 80 cpl.

128.910.004 1/1

Item

Order no.

Quantity W

Name

1

128.913.004

-

-

Double screw housing cpl. consisting of items 2 - 4:

2

061.014.001

1

-

O-ring

3

128.919.000

1

-

Double screw housing assembly

4

128.910.300

2

-

Bushing

5

061.010.801

1

x

O-ring

6

128.910.400

1

-

Pin

7

128.910.201

1

-

Filling horn holder

8

061.005.702

1

x

O-ring

9

930.201.000

1

-

Locking nut

10

128.918.000

1

-

Plug cpl.

11

128.918.002

1

-

Plug cpl.

12

128.920.002

1

-

Tie bolt cpl.

© VEMAG 2005

45

Spare parts list

ROBOT 500

128.910.005 1/1

5 6 1

5

4 3 2

7

10

9 8

46

© VEMAG 2005

ROBOT 500

Spare parts list

Double screw housing dia. 80 cpl.

128.910.005 1/1

Item

Order no.

Quantity W

Name

1

128.913.005

-

-

Double screw housing cpl. consisting of items 2, 3, 8 - 10:

2

061.016.001

1

x

O-ring

3

128.917.000

1

-

Intermediate piece

4

920.450.404

2

-

Pin

5

061.014.001

2

-

O-ring

6

128.910.105

1

-

Double screw housing assembly

7

889.300.000

1

-

Tension ring cpl.

8

930.201.000

1

-

Locking nut

9

061.005.702

1

x

O-ring

10

128.915.000

1

-

Filling horn holder with clamping flange assembly

© VEMAG 2005

47

Spare parts list

ROBOT 500

128.910.008 1/1

5 6 1

5

4 3 2

7

8

9 48

© VEMAG 2005

ROBOT 500

Spare parts list

Double screw housing dia. 120 cpl.

128.910.008 1/1

Item

Order no.

Quantity W

Name

1

128.913.008

-

-

Double screw housing cpl. consisting of items 2, 3, 7 - 9:

2

061.016.001

1

x

O-ring

3

128.917.000

1

-

Intermediate piece

4

920.450.404

2

-

Pin

5

061.014.001

2

-

O-ring

6

128.910.108

1

-

Double screw housing assembly

7

889.300.000

1

-

Tension ring cpl.

8

891.210.003

1

-

Filling horn holder with clamping flange assembly

9

096.011.701

1

-

Locking nut

© VEMAG 2005

49

Spare parts list

ROBOT 500

128.910.070 128.910.079 1/1

11

10 9

2 3, 4 5 1

7 6

8

50

© VEMAG 2005

ROBOT 500

Spare parts list

Double screw housing dia. 80 cpl. Double screw housing dia. 120 cpl.

128.910.070 128.910.079 1/1

Item

Order no.

Quantity W

Name

1

128.913.070

(1)

-

Double screw housing cpl. consisting of items 2 - 3:

2

128.913.079

(1)

-

Double screw housing cpl. consisting of items 2 - 3:

2

061.014.001

1

-

O-ring

3

128.913.170

(1)

-

Double screw housing assembly

4

128.913.179

(1)

-

Double screw housing assembly

5

128.910.300

2

-

Bushing

6

128.910.400

1

-

Pin

7

061.005.702

1

x

O-ring

8

930.201.000

1

-

Locking nut

9

128.910.200

1

-

Filling horn holder

10

061.010.801

1

x

O-ring

11

128.920.001

1

-

Tie bolt cpl.

© VEMAG 2005

51

Spare parts list

ROBOT 500

128.918.000 128.918.002 1/1

1 2, 3 4 5, 6 1

7

7

52

© VEMAG 2005

ROBOT 500

Spare parts list

Plug cpl. Plug cpl.

128.918.000 128.918.002 1/1

Item

Order no.

Quantity W

Name

1

048.303.015

2

-

Hemispherical grooved drive stud

2

128.918.020

(1)

-

Plug, left (for 128.918.000)

3

128.918.022

(1)

-

Plug, left (for 128.918.002)

4

128.918.100

(1)

-

Spacer assembly

5

128.918.030

(1)

-

Plug, right (for 128.918.000)

6

128.918.032

(1)

-

Plug, right (for 128.918.002)

7

061.001.502

2

-

O-ring

© VEMAG 2005

53

Spare parts list

ROBOT 500

128.920.001 1/1

8 7 6

1 2 3 4 5

54

© VEMAG 2005

ROBOT 500

Spare parts list

Tie bolt cpl.

128.920.001 1/1

Item

Order no.

Quantity W

Name

1

041.105.065

1

-

Flat-head countersunk screw M5 x 12

2

128.920.040

1

-

Clamping piece

3

049.750.160

-

-

Close-tolerance washer (number determined on assembly)

4

049.750.161

-

-

Close-tolerance washer (number determined on assembly)

5

049.750.162

-

-

Close-tolerance washer (number determined on assembly)

6

128.921.001

1

-

Tie bolt

7

128.920.030

1

-

Bushing

8

061.002.002

1

-

O-ring

© VEMAG 2005

55

Spare parts list

ROBOT 500

128.920.002 1/1

12 11

1 2 3 4 5

10 9

6

8 7

56

© VEMAG 2005

ROBOT 500

Spare parts list

Tie bolt cpl.

128.920.002 1/1

Item

Order no.

Quantity W

Name

1

041.105.065

1

-

Flat-head countersunk screw M5 x 12

2

128.920.040

1

-

Clamping piece

3

049.750.160

-

-

Close-tolerance washer (number determined on assembly)

4

049.750.161

-

-

Close-tolerance washer (number determined on assembly)

5

049.750.162

-

-

Close-tolerance washer (number determined on assembly)

6

128.921.002

1

-

Tie bolt consisting of items 7 - 10:

7

061.001.301

1

-

O-ring

8

128.921.020

1

-

Pin

9

128.921.030

1

-

Sleeve

10

128.921.011

1

-

Locking journal

11

128.920.030

1

-

Bushing

12

061.002.002

1

-

O-ring

© VEMAG 2005

57

Spare parts list

ROBOT 500

889.300.000 1/1

1

2

3 4 5

11 6 10 7 5

8

9

58

© VEMAG 2005

ROBOT 500

Spare parts list

Tension ring cpl.

889.300.000 1/1

Item

Order no.

Quantity W

Name

1

889.300.040

1

-

Bracket

2

047.704.065

2

-

Cylinder pin

3

045.008.065

1

-

Hexagon nut M8

4

889.300.100

1

-

Pin

5

047.708.105

2

-

Cylinder pin

6

889.300.120

1

-

Eye bolt

7

889.300.200

2

-

Bushing

8

889.300.060

1

-

Handle assembly

9

047.708.225

1

-

Cylinder pin

10

889.300.000

1

-

Tension ring assembly

11

047.708.145

2

-

Cylinder pin

© VEMAG 2005

59

Spare parts list

ROBOT 500

849.200.000 1/2

31 30

29

1 2

5 27

28

6

26

20

3

25

4

24

5

23

6

7

22

8

21

19

9 14 15, 16 17 12, 13

10 11

18 60

© VEMAG 2005

ROBOT 500

Spare parts list

Linking gear cpl. (optional)

849.200.000 1/2

Item

Order no.

Quantity W

Name

1

060.301.101

6

-

Plastic cover

2

040.906.235

6

-

Cylinder bolt M6 x 50

3

049.310.400

1

-

Guard ring

4

063.060.083

1

x

Deep-groove ball-bearing

5

049.750.400

1

-

Close-tolerance washer

6

049.750.402

1

-

Close-tolerance washer

7

849.200.010

1

-

Housing

8

066.409.403

1

x

Synchroflex toothed belt

9

064.103.201

1

x

Needle bearing

10

064.830.002

1

x

Sealing ring

11

061.102.804

1

x

Shaft seal

12

824.002.000

(1)

-

Seal standard cpl. consisting of items 15 + 17

13

824.002.001

(1)

-

Seal Roto-ring cpl. consisting of items 14, 16, 17

14

061.002.901

1

x

Roto-ring

15

824.016.001

(1)

-

Seal locator cpl.

16

845.100.250

(1)

-

Seal locator

17

061.005.002

1

x

O-ring

18

930.200.016

1

-

Nut

19

064.202.850

1

-

Internal ring

20

849.220.001

1

-

Linking head cpl. consisting of items 21 - 28:

21

849.200.031

1

-

Linking head

22

061.405.001

1

x

V-ring

23

849.200.051

1

-

Flange

24

061.405.002

1

x

V-ring

25

849.200.210

1

-

Washer, bottom

26

849.200.041

1

-

Gear wheel

27

048.402.060

6

-

Adapter sleeve

28

849.200.060

1

-

Washer, top

29

849.201.001

1

-

Pipe flange

30

061.001.601

1

x

O-ring

31

931.221.010

1

-

Cone

-

128.870.502

1

-

Linking cable

© VEMAG 2005

61

Spare parts list

ROBOT 500

849.200.000 2/2

19 25 24 19

1

2

3

23 22

21 20 19 18 17 16 15 14

4 5

11 12 13

10

62

9

8

7

6

© VEMAG 2005

ROBOT 500

Spare parts list

Linking gear cpl. (optional)

849.200.000 2/2

Item

Order no.

Quantity W

Name

1

849.200.020

1

-

Cover

2

041.105.055

7

-

Raised-head countersunk screw M5 x 10

3

061.200.201

1

-

Foam rubber tie

4

045.008.065

1

-

Hexagon nut M8

5

049.310.170

1

-

Guard ring

6

049.320.350

1

-

Guard ring

7

063.060.035

1

x

Deep-groove ball-bearing

8

849.200.180

1

-

Clamping roller

9

849.200.170

1

-

Eccentric sleeve

10

849.200.190

1

-

Axle

11

849.200.130

1

-

Shaft

12

061.003.601

1

x

O-ring

13

849.200.080

1

-

Blind plug

14

049.006.090

1

-

Key

15

049.320.427

1

-

Guard ring

16

061.102.513

1

x

Shaft seal

17

063.060.045

1

x

Deep-groove ball-bearing

18

049.320.420

1

-

Guard ring

19

049.310.200

3

-

Guard ring

20

835300.100

1

-

Pin

21

849.200.120

1

-

Bearing pipe

22

041.008.065

6

-

Cylinder bolt M8 x 12

23

849.200.010

-

-

Housing

24

063.062.044

1

x

Deep-groove ball-bearing

25

849.200.140

1

-

Gear wheel

© VEMAG 2005

63

Spare parts list

ROBOT 500

849.210.000 1/2

10

11

9 8 7 6 5 1 4 3 1

2

24 25 26 27

12 13

15

14

16 17 18-21 22 18-21 23

64

© VEMAG 2005

ROBOT 500

Spare parts list

Coupling housing cpl. (optional)

849.210.000 1/2

Item

Order no.

Quantity W

Name

1

063.060.035

2

x

Deep-groove ball-bearing

2

111.730.080

1

-

Bushing

3

849.210.061

1

-

Gear wheel

4

049.320.350

1

-

Guard ring

5

049.750.170

4

-

Close-tolerance washer

6

849.210.090

1

-

Ring

7

849.210.071

1

-

Washer

8

849.210.080

1

-

Brake disc

9

041.005.055

5

-

Cylinder bolt M5 x 10

10

091.091.304

1

x

Anchor part

11

040.905.095

3

-

Cylinder bolt M5 x 16

12

060.301.801

4

-

Plastic cover

13

040.910.255

4

-

Cylinder bolt M10 x 60

14

849.210.010

1

-

Flange

15

091.091.303

1

-

Coil body

16

041.006.065

3

-

Cylinder bolt M6 x 12

17

849.210.040

1

-

Spacer bushing

18

069.002.011

4

-

Washer

19

049.750.201

1

-

Close-tolerance washer

20

049.750.202

1

-

Close-tolerance washer

21

049.750.203

2

-

Close-tolerance washer

22

091.091.301

1

x

Rotor

23

849.210.050

1

-

Distance ring

24

048.003.080

1

-

Grooved taper pin

25

111.730.110

1

-

Washer

26

046.706.110

1

-

Safety plate

27

040.206.115

1

-

Hexagon bolt M6 x 20

© VEMAG 2005

65

Spare parts list

ROBOT 500

849.210.000 2/2

10 9 8 7 6 5 1

3

2

4

11

19

12

20

11

18 17

13 4

66

16

15

14

© VEMAG 2005

ROBOT 500

Spare parts list

Coupling housing cpl. (optional)

849.210.000 2/2

Item

Order no.

Quantity W

Name

1

043.027.258

1

-

Shut-off screw

2

061.502.601

1

-

Sealing ring

3

849.210.010

-

-

Flange

4

063.062.045

2

x

Deep-groove ball-bearing

5

049.006.091

1

-

Key

6

849.210.030

1

-

Shaft

7

049.005.120

1

-

Key

8

849.210.020

1

-

Bearing pipe

9

061.009.201

1

x

O-ring

10

061.409.501

1

x

V-ring

11

065.411.337

1

x

Narrow V-belt

12

065.211.122

1

-

V-belt pulley

13

128.540.000

1

-

Belt tensioner cpl. (optional)

14

040.908.110

4

-

Cylinder bolt M8 x 20

15

849.000.030

1

-

Plate

16

049.310.200

1

-

Guard ring

17

070.802.012

1

-

Clamp

18

070.802.099

1

-

Insulating hose

19

040.905.055

1

-

Cylinder bolt M5 x 10

20

046.605.120

1

-

Serrated lock washer

© VEMAG 2005

67

Spare parts list

ROBOT 500

128.540.000 1/1

1 2 3 4 2 12 5

7 6

68

© VEMAG 2005

ROBOT 500

Spare parts list

Belt tensioner cpl. (optional)

128.540.000 1/1

Item

Order no.

Quantity W

Name

1

049.310.150

1

-

Guard ring

2

049.320.350

2

-

Guard ring

3

846.200.020

1

-

Clamping roller

4

063.062.025

1

x

Deep-groove ball-bearing

5

128.541.000

1

-

Belt tensioner assembly

6

046.010.010

1

-

Washer

7

040.210.190

1

-

Hexagon bolt M10 x 40

© VEMAG 2005

69

Spare parts list

ROBOT 500

824.016.001 1/1

1 2

3 4

70

© VEMAG 2005

ROBOT 500

Spare parts list

Seal locator cpl. (optional)

824.016.001 1/1

Item

Order no.

Quantity W

Name

1

824.016.021

1

-

Cover

2

061.102.803

1

x

Radial shaft seal

3

824.016.011

1

-

Seal locator

4

041.904.045

3

-

Flat-headed countersunk screw M4 x 8

© VEMAG 2005

71

Spare parts list

ROBOT 500

896.100.006 1/3 31 30 1 34 32

2

33

29 3

28

4

27

5 6

8

9

7 10

11

12 13 14

26 25 24 23 22 21 20 19

15 16 17 18

72

© VEMAG 2005

ROBOT 500

Spare parts list

Drive housing for lifting and tipping device cpl. (optional)

896.100.006 1/3

Item

Order no.

Quantity W

Name

1

044.220.310

1

-

Threaded pin M20 x 90

2

045.020.065

1

-

Hexagon nutM20

3

040.208.065

4

-

Hexagon bolt M8 x 12

4

896.150.006

1

-

Chain guide assembly

5

896.180.003

1

-

Disc assembly

6

896.100.071

1

-

Bolt

7

896.140.000

1

-

Safety control system for lift cpl. consisting of items 8 - 14:

8

896.140.010

1

-

Segment

9

896.140.050

1

-

Retaining plate

10

041.904.065

2

-

Countersunk bolt M4 x 12

11

046.004.010

2

-

Washer

12

040.904.055

2

-

Cylinder bolt M4 x 10

13

143.873.901

1

-

Safety circuit with cable

14

040.904.135

2

-

Cylinder bolt M4 x 25

15

060.302.001

2

-

Plastic cover

16

040.912.125

2

-

Cylinder bolt M12 x 25

17

896.270.000

1

-

Bracket

18

896.110.006

1

-

Housing assembly

19

896.960.011

1

-

Distance sleeve

20

061.002.502

1

-

O-ring

21

045.124.060

1

-

Hexagon nut M24

22

046.723.115

1

-

Safety plate

23

047.118.276

1

-

Bolt

24

896.100.105

1

-

Articulation

25

048.505.170

1

-

Cotter pin

26

096.089.603

1

-

Flyer chain

27

896.100.431

1

-

Axle holder

28

046.706.010

1

-

Safety plate

29

040.206.065

1

-

Hexagon bolt M6 x 12

30

046.008.008

4

-

Washer

31

040.108.175

4

-

Hexagon bolt M8 x 35

32

061.201.006

1

-

Silicone rubber foam

33

896.960.020

1

-

Sealing

34

896.120.000

1

-

Cover, top, assembly

© VEMAG 2005

73

Spare parts list

ROBOT 500

896.100.006 2/3

1 2 3 4 5 15

6

14 16

7 8

9 4 10 11 12 13

74

© VEMAG 2005

ROBOT 500

Spare parts list

Drive housing for lifting and tipping device cpl. (optional)

896.100.006 2/3

Item

Order no.

Quantity W

Name

1

896.100.194

1

-

Distance ring

2

896.100.270

1

-

Ring

3

061.108.502

1

-

Shaft seal

4

063.060.155

2

-

Grooved ball bearing

5

049.321.150

1

-

Circlip

6

896.100.201

1

-

Distance ring

7

047.708.140

1

-

Cylinder pin

8

896.100.181

1

-

Key

9

896.100.211

1

-

Distance ring

10

049.310.750

1

-

Circlip

11

061.010.801

1

-

O-ring

12

896.100.336

1

-

Cover

13

041.904.065

6

-

Countersunk bolt M4 x 12

14

896.100.164

1

-

Shaft

15

857.100.260

1

-

Key

16

040.906.095

4

-

Cylinder bolt M6 x 16

© VEMAG 2005

75

Spare parts list

ROBOT 500

896.100.006 3/3

24 23 22 21 20

1 2 3 19

4

18

5

17 12

16 15 6 7

14 13

8 9 10 11

76

© VEMAG 2005

ROBOT 500

Spare parts list

Drive housing for lifting and tipping device cpl. (optional)

896.100.006 3/3

Item

Order no.

Quantity W

Name

1

896.500.001

1

-

Hydraulic aggregate for lifting and tipping device cpl.

2

040.906.115

2

-

Cylinder bolt M6 x 20

3

046.106.020

2

-

Washer

4

061.006.401

1

x

O-ring

5

896.100.380

1

-

Ring

6

043.022.215

1

-

Shut-off bolt

7

061.502.201

1

-

Sealing ring

8

040.206.065

1

-

Hexagon bolt M6 x 12

9

046.706.010

1

-

Safety plate

10

896.100.431

1

-

Axle holder

11

896.100.420

1

-

Bolt

12

896.400.002

1

-

Cylinder cpl. consisting of items 13 - 19:

13

896.400.131

1

-

Articulation

14

047.118.291

1

-

Bolt

15

046.019.010

1

-

Washer

16

048.505.170

1

-

Cotter pin

17

896.420.002

1

-

Cylinder

18

896.400.090

1

-

Stop plug

19

067.930.062

1

-

Measuring coupling

20

042.108.115

6

-

Countersunk bolt M8 x 20

21

061.110.071

6

-

Plastic washer

22

061.000.601

6

-

O-ring

23

143.100.360

2.2 m

-

Sealing profile

24

896.130.001

1

-

DCover, front, assembly

© VEMAG 2005

77

Spare parts list

ROBOT 500

896.500.001 1/1

1

18

2

15

3 4 5

6

17

7

15

8

16 4 15 14

9 13 10 11

12

78

© VEMAG 2005

ROBOT 500

Spare parts list

Hydraulic aggregate for lifting and tipping device cpl. (optional)

896.500.001 1/1

Item

Order no.

Quantity W

Name

1

896.500.270

1

-

Filler neck with air filter and dipstick

2

896.500.160

1

-

Pipe (return)

3

896.500.150

1

-

Pipe (pressurized line)

4

070.840.003

2

-

Shaped nozzle

5

040.906.155

4

-

Cylinder bolt M6 x 30

6

896.510.001

1

-

Hydraulic cover assembly

7

046.505.017

2

-

Spring washer

8

040.205.045

2

-

Hexagon bolt M5 x 8

9

040.206.065

6

-

Hexagon bolt M6 x 12

10

046.506.021

6

-

Spring washer

11

896.870.103

1

-

Hydraulic pump

12

067.810.610

2

-

Screwed angle connection

13

061.201.201

1

-

Foam rubber profile

14

070.867.040

1

-

Locknut

15

067.860.604

3

-

Screwed hinged connection

16

070.867.033

1

-

Screwed cable connection

17

090.485.501

1

-

Hose

18

090.585.502

1

-

Valve manifold

© VEMAG 2005

79

Spare parts list

ROBOT 500

896.050.004 1/1

11 10 9

8 1 2 3

1 2 3 4 5

5 6

6

7

80

© VEMAG 2005

ROBOT 500

Spare parts list

Tipping linkage cpl. (optional)

896.050.004 1/1

Item

Order no.

Quantity W

Name

1

060.302.601

2

-

Plastic cover

2

041.512.155

2

-

Close-tolerance collar bolt

3

014.002.565

2

-

Washer

4

896.052.004

1

-

Inner rod assembly

5

857.000.155

2

-

Sealing ring

6

857.000.145

2

-

Washer

7

060.301.501

1

-

Plastic cover

8

896.051.002

1

-

Outer rod

9

143.460.030

2

-

Threaded bushing

10

857.050.045

1

-

Stop bushing

11

060.102.001

1

x

Scraper

© VEMAG 2005

81

Spare parts list

ROBOT 500

896.200.006 1/1

1

2 3 4 5

6

8 7

15 14 13 12

11

10

9

82

© VEMAG 2005

ROBOT 500

Spare parts list

Tipping arm cpl. (optional)

896.200.006 1/1

Item

Order no.

Quantity W

Name

1

042.105.155

4

-

Raised countersunk head screw M5 x 30

2

140.420.060

1

-

Cover

3

040.212.150

1

-

Hexagon bolt M12 x 30

4

111.540.120

1

-

Washer

5

063.042.091

1

-

Grooved ball bearing

6

896.210.006

1

-

Tipping arm assembly

7

045.120.025

1

-

Hexagon nut M20

8

040.220.255

1

-

Hexagon bolt M20 x 60

9

896.200.033

1

-

Stop

10

857.400.025

1

-

Collar bolt

11

896.220.000

1

-

Bearing bolt assembly

12

061.107.003

1

-

Radial shaft sealing ring

13

049.320.850

1

-

Circlip

14

063.449.121

1

-

Needle bearing

15

049.720.600

1

-

Split ring

© VEMAG 2005

83

Spare parts list

ROBOT 500

140.440.006 1/1

1

2

9

3 8

4 5 6 7

84

© VEMAG 2005

ROBOT 500

Spare parts list

Trolley hoist, entered from rear (optional)

140.440.006 1/1

Item

Order no.

Quantity W

Name

1

140.441.006

1

-

Trolley hoist assembly

2

140.443.001

1

-

Lock

3

060.104.001

1

-

Scraper

4

061.004.002

1

-

O-ring

5

064.920.404

1

-

Permaglide bushing

6

140.440.100

1

x

Leg spring

7

047.705.255

1

-

Cylindrical pin

8

060.301.501

2

-

Plastic cover

9

040.212.195

4

-

Hexagon bolt M12 x 40

© VEMAG 2005

85

Spare parts list

ROBOT 500

140.440.003 1/1

1

9 8

2 3 4 5 6 7

86

© VEMAG 2005

ROBOT 500

Spare parts list

Trolley hoist, entered from side (optional)

140.440.003 1/1

Item

Order no.

Quantity W

Name

1

140.441.003

1

-

Trolley hoist assembly

2

140.443.001

1

-

Lock

3

060.104.001

1

-

Scraper

4

061.004.002

1

-

O-ring

5

064.920.404

1

-

Permaglide bushing

6

140.440.100

1

x

Leg spring

7

047.705.255

1

-

Cylindrical pin

8

060.301.501

2

-

Plastic cover

9

040.212.195

4

-

Hexagon bolt M12 x 40

© VEMAG 2005

87

Spare parts list

ROBOT 500

128.850.019 1/1 1

2

K2

K3

3

7

4-6

F1

F2

F3

8, 9

K1

T1

10 A1

11 12

C1 V2

V1

QM1

18 88

17

17

16

14, 15 13 © VEMAG 2005

ROBOT 500

Spare parts list

Control panel cpl.

128.850.019 1/1

Item

Order no.

Quantity W

Name

1

072.585.019

1

-

Timer relay

K2

2

072.585.003

1

-

Relay

K3

3

128.852.102

1

-

Terminal strip

X2

4

074.059.016

3

-

Fuse

F1, F2, reserve

5

074.059.014

2

-

Fuse holder

F1, F2

6

074.059.013

2

-

Indicator

F1, F2

7

072.160.104

1

-

Motor cut-out thermistor

F3

8

072.060.065

1

-

Main contactor

K1

9

072.060.104

1

-

Auxiliary switch

K1

10

073.207.094

1

-

Transformer

T1

11

074.187.003

3

-

Miniature fuse

F4

12

074.187.025

3

-

Miniature fuse

F5

13

128.851.003

1

-

Assembly plate assembly

14

073.163.045

1

-

Electrolytic capacitor

C1

15

073.163.047

1

-

Clip

C1

16

072.160.145

1

-

Power switch

QM1

17

073.060.012

2

-

Bridge rectifier

V1, V2

18

871.320.005

1

-

Control unit

A1

-

073.060.050

2

-

RC element

Z1, Z2

-

075.085.120

1

-

Terminal strip

X3

-

128.850.601

1

-

Cable

X2

-

128.890.014

1

-

Wiring diagram

© VEMAG 2005

89

Spare parts list

ROBOT 500

1/1

10

1

ROBOT 500

5, 8, 9 2-4 5-7

90

© VEMAG 2005

ROBOT 500

Spare parts list

Controls 1/1

Item

Order no.

Quantity W

Name

1

128.510.000

-

-

Vacuum throttle cpl.

2

071.099.101

1

-

Selector switch

3

071.099.084

1

-

Auxiliary switch

4

071.099.083

1

-

Mounting flange

5

071.367.002

2

-

Switch

6

071.367.008

1

-

Button

7

071.367.005

1

-

Label

8

071.367.007

1

-

Button

9

071.367.006

1

-

Label

10

090.112.602

-

-

Vacuum gauge

-

071.099.120

1

-

Push-button, red (optional)

S8

-

071.099.130

1

-

Auxiliary switch (optional)

S8

-

071.099.174

2

-

Push-button, green, arrow (optional)

S9, S10

-

071.099.127

2

-

Auxiliary switch (optional)

S9, S10

© VEMAG 2005

91

Spare parts list

ROBOT 500

878.800.002 1/1

7 6

1 5 4 3 2

17

16 15 14

13 12 11 10 9 8

92

© VEMAG 2005

ROBOT 500

Spare parts list

Portiomat PC 878

878.800.002 1/1

Item

Order no.

Quantity W

Name

1

878.820.002

1

-

Housing cpl. consisting of items 2 - 7:

2

061.201.201

1

-

Foam rubber profile

3

878.822.000

1

-

Carrier assembly

4

878.820.500

1

-

Bearing bush

5

878.821.102

1

-

Housing

6

878.820.400

1

-

Fixing part

7

041.108.195

4

-

Raised-head countersunk screw M8 x 40

8

042.108.135

4

-

Raised-head countersunk screw M8 x 25

9

880.810.401

4

-

Bushing

10

878.810.002

1

-

Cover cpl.

11

878.800.401

1

-

Silicone hose

12

061.000.601

4

-

O-ring

13

044.603.001

18

-

Screw

14

878.800.171

1

-

Protecting cover

15

048.903.001

2

-

Blind rivet

16

047.708.105

1

-

Cylinder pin

17

878.800.101

1

-

Portiomat cable

-

871.280.001

1

-

Vacuum gauge

-

878.800.301

1

-

Vacuum gauge cable

© VEMAG 2005

93

Spare parts list

ROBOT 500

878.810.002 1/1

1 2 13

3

12

4 5

5 4

6

3

1 2 1 3 5 11 5 1 2

3

10

1

3

9

5

8

5

7

94

© VEMAG 2005

ROBOT 500

Spare parts list

Cover cpl.

878.810.002 1/1

Item

Order no.

Quantity W

Name

1

045.003.065

12

-

Hexagon nut M3

2

070.900.001

4

-

Washer

3

046.003.015

14

-

Washer

4

070.922.013

2

-

Distance pin

5

046.603.183

20

-

Lock washer

6

878.812.003

1

-

Front panel cpl.

7

878.810.102

1

-

Front frame

8

070.922.021

6

-

Distance sleeve

9

875.821.005

1

-

Keyboard

10

070.922.020

2

-

Distance pin

11

070.922.022

4

-

Distance sleeve

12

072.999.005

1

-

VF indicating unit

13

878.840.001

1

-

Portiomat control board

-

878.870.101

3

-

Flat band cable

© VEMAG 2005

95

Spare parts list

ROBOT 500

1

2

5

3

4

96

© VEMAG 2005

ROBOT 500

Spare parts list

Tools and accessories

Item

Order no.

Quantity W

Name

1

128.910.700

1

-

Sickle spanner (plug)

2

096.012.802

1

-

Nozzle brush

3

128.031.000

1

-

Screw extractor (double screw)

4

126.030.041

1

-

WAF 80/30/50 universal spanner

5

128.030.050

1

-

Cleaning mandrel

-

067.287.501

1

-

Atomizer canister

-

067.064.001

1

-

Grease gun

-

067.064.002

1

-

Grease gun hose

-

069.120.131

1

-

WAF 13/17 double spanner

© VEMAG 2005

97

Spare parts list

98

ROBOT 500

© VEMAG 2005

ROBOT 500

Spare parts list

Lubricants

Item

Order no.

Quantity W

Name

-

052.001.017

1l

x

Gear oil Shell Omala 100 double screw drive needs about 3.0 l

-

052.001.010

1l

x

Hydraulic oil Shell Tellus T46 hydraulic drive needs about 20.0 l hydraulic aggregate for lifting and tipping device (optional) needs about 10.0 l

-

052.001.026

1l

x

Compressor oil vacuum pump needs about 0.35 l

-

052.009.002

0.5 l

x

OKS chain spray lifting chain for lifting and tipping device (optional)

-

052.008.026

400 g

x

VEMAG special grease

-

052.001.021

1l

x

VEMAG special oil

© VEMAG 2005

99