SYSTEM INSTALLATION MANUAL CAS 67A TCAS II SYSTEM MANUAL NUMBER 006-05340-0007 REVISION 7 SEPTEMBER, 2004 WARNING The
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SYSTEM INSTALLATION MANUAL
CAS 67A TCAS II SYSTEM MANUAL NUMBER 006-05340-0007 REVISION 7 SEPTEMBER, 2004
WARNING The enclosed technical data is eligible for export under License Designation NLR and is to be used solely by the individual/organization to whom it is addressed. Diversion contrary to U.S. law is prohibited.
COPYRIGHT NOTICE ©1993-1999, 2004 Honeywell International Inc.
REPRODUCTION OF THIS PUBLICATION OR ANY PORTION THEREOF BY ANY MEANS WITHOUT THE EXPRESS WRITTEN PERMISSION OF HONEYWELL IS PROHIBITED, EXCEPT TO THE EXTENT REQUIRED FOR INSTALLATION OR MAINTENANCE OF THE RECIPIENT’S EQUIPMENT. FOR FURTHER INFORMATION CONTACT THE MANAGER, TECHNICAL PUBLICATIONS, HONEYWELL, ONE TECHNOLOGY CENTER, 23500 WEST 105th STREET OLATHE KS 66061 TELEPHONE: (913) 712-0400.
N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL
System Installation Manual 006-05340-0007 CAS 67A TCAS II Traffic Alert and Collision Avoidance System
Including: TPU 67A TCAS II Processor CM 67A Configuration Module CM 2000 Configuration Module ANT 67A Directional Antenna IVA-81A TA/RA/VSI Display IVA-81B RA/VSI Display IVA-81C, IVA-81D TA/RA/VSI Display GC 362A TCAS Graphics Processor MST 67A Mode S Transponder KFS 578A Mode S/TCAS Control Unit CD 671C Mode S/TCAS Control Unit CTA-81A Mode S/TCAS Control Unit CTA-81D Mode S/TCAS Control Unit PS-550 Mode S/TCAS Control Unit PS-578A Mode S/TCAS Control Unit
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL
NOTE IF ANY UNUSUAL OR SPECIFIC SERVICE PROBLEMS ARISE, CONTACT HONEYWELL, 23500 WEST 105TH STREET, OLATHE, KANSAS, 66061. NO EQUIPMENT SHALL BE RETURNED TO THE CUSTOMER SERVICE DEPARTMENT UNTIL A RETURN AUTHORIZATION (RA) FORM IS REQUESTED AND RECEIVED FROM HONEYWELL.
PROPRIETARY NOTICE This document contains proprietary information and such information may not be disclosed to others for any purpose, nor used for manufacturing purposes without written permission from Honeywell.
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL REVISION HIGHLIGHTS 006-05340-0007 Rev. 7 Sept/2004 This is a complete reprint. All pages are revised and reformatted. General highlights include updates to PS-550/PS-578 Control Heads and updates to general control head information. Updated TCAS II system drawing. Updated environmental qualification information. Updated “TCASDIAG for Windows” appendix and antenna test appendix. Specific changes to content are denoted by revision bar.
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL TCAS II SERVICE LITERATURE LIST The following are installation bulletins applicable to the CAS 67A TCAS II system. BULLETIN NUMBER
DATE
COVERAGE
IB 372
APR/1995
TO CORRECT ERROR IN TPU CONFIG MODULE PROCEDURE
IB 398
JUL/1997
TCASDIAG GUIDE FOR FIELD REFERENCE
IB 438
APR/1999
INFORMATION ON TCAS I AND II RETURN-TO-SERVICE FOLLOWING COMPONENT REPAIR OR REPLACEMENT
IB 439
MAR/1999
APPROVAL FOR THE REPLACEMENT OF IVA 81A INDICATORS WITH IVA 81C INDICATORS
IB 447
MAY/1999
CLARIFICATION OF CAS 67A TCAS II SYSTEM AND ACAS II SYSTEM PILOT S GUIDES
IB 452
JAN/2000
INTERCHANGEABILITY OF IVA 81A C AND D TA/VSI TCAS INDICATORS
IB 456
NOV/2000
TCASDIAG FOR WINDOWS AND TCAS PROCESSOR FIELD DIAGNOSTIC PROGRAM FOR USER MANUAL
IB 457
NOV/1999
TCASDIAG GUIDE
IB 458
FEB/2000
CLARIFICATION OF THE ALTITUDE INTERFACE TO THE TCAS PROCESSOR AND/OR MST 67A TRANSPONDER
The following is service literature information applicable to the CAS 67A system and TPU 67A unit. For current service literature information for related units and/or systems, refer to the Installation or Maintenance Manual of the applicable unit. BULLETIN NUMBER
DATE
COVERAGE
EFFECTIVE S/N
SA CAS 67A-101
OCT/1997
ADDITION OF RAIN EROSION FILM TO ANTENNA
N.A.
SA CAS 67A-102
JAN/1998
TEST PROCEDURES FOR SWR AND CABLE LOSS FOR ECS RF TROUBLESHOOTER KIT
N.A.
SA TPU 67A-101
OCT/1996
FAULT CODE GUIDE
N.A.
SA TPU 67A-102
FEB/1999
REPLACEMENT FOR OBSOLETE PIN DIODES
N.A.
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BULLETIN NUMBER
EFFECTIVE S/N
DATE
COVERAGE
SA TPU 67A-103
JUN/2000
REPLACEMENT FOR OBSOLETE FLASH AND REAL-TIME CLOCK
N.A.
SA TPU 67A-104
JAN/2002
REPLACEMENT RECEIVER ASSEMBLY
N.A.
SB TPU 67A-4
MAY/1997
STABILIZE SWITCHING SPEED OF DISCRETE INPUT CIRCUITS
10505
SB TPU 67A-5
SEP/1998
ADDITIONAL LIGHTNING PROTECTION FOR THE UNIT S +28 VDC POWER LINES
10960
SB TPU 67A-6
OCT/1998
MANUFACTURING EFFICIENCY IMPROVEMENT
10903
SB TPU 67A-7
MAR/2002
UNIT MOD 13 ALLEVIATE TIMING ISSUES IN CONFIGURATION MODULE INTERFACE
11130
SB TPU 67A-8
MAR/2002
INCREASE TPU MEANTIME BETWEEN FAILURES
11131
SB TPU 67A-9
APR/2002
PREVENT COLD INDUCED AUDIO FAILURES
11132
SB TPU 67A-10
JUN/2000
THIS BULLETIN HAS BEEN SUPERSEDED
11390
SB TPU 67A-11
APR/2001
INCREASE POWER-HANDLING CAPABILITY AND RELIABILITY OF -250VDC MONITOR CIRCUIT
VERSION DEPENDENT
SB TPU 67A-12
NOV/2001
PREVENT ACCIDENTAL WRITES TO THE FLASH MEMORY DURING NORMAL OPERATION
VERSION DEPENDENT
SB TPU-67A-13
JAN/2003
REPLACE TPU S OBSOLETE COMPUTER BOARD
VERSION DEPENDENT
SB TPU 67A-14
JUN/2002
INCORPORATE REPLACEMENT FOR OBSOLETE REFERENCE BOARD PART NUMBER 200-08874-0000
VERSION DEPENDENT
SB TPU 67A-15
JUN/2002
INCORPORATE REPLACEMENT FOR OBSOLETE SWITCH DRIVER BOARD PART NUMER 200-08530-0000
VERSION DEPENDENT
SB TPU 67A-16
JUN/2002
INCORPORATE REPLACEMENT OF POWER SUPPLY BOARD #2 PART NUMBER 200-08523-0000
VERSION DEPENDENT
SB TPU 67A-17
JUN/2002
INCORPORATE REPLACEMENT OF OBSOLETE VIDEO BOARD PART NUMBER 200-08875-0000
VERSION DEPENDENT
SB TPU 67A-18
AUG/2002
PREVENT THE TPU 67A FRO INTERFERING WITH THE PRIMUS DME DURING EQUIPMENT START-UP
VERSION DEPENDENT
SB TPU 67A-19
FEB/2003
UNIT WILL NOT INITIALIZE AND LED DISPLAY ON THE SIDE OF THE PROCESSOR IS BLANK
VERSION DEPENDENT
SB TPU 67A-20
DEC/2002
REPLACEMENT OF INTERCONNECT BD DUE TO ERRONEOUS EXTERNAL FAULT CODES
VERSION DEPENDENT
SB TPU 67A-21
MAR/2003
REPLACE THREE TRANSORBS ON INTERCONNECT BOARD WITH A LOWER VOLTAGE VARIETY
VERSION DEPENDENT
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BULLETIN NUMBER
DATE
COVERAGE
EFFECTIVE S/N
SB TPU 67A-22
AUG/2003
REPLACES OBSOLETE RECEIVER ASSY PART NUMBER 20009882-0000 WITH 200-09882-0010
VERSION DEPENDENT
SB TPU 67A-23
SEP/2003
GIVES ADDITIONAL PROTECTION FROM ARCING BETWEEN THE SWITCH DRIVER BOARD AND THE MAINFRAME CASTING AND INCREASES CONDUCTIVITY AT CERTAIN PIN CONNECTIONS
VERSION DEPENDENT
SB TPU 67A-24
SEP/2003
GIVES ADDITIONAL PROTECTION FROM ARCING TO THE RF BOARD THE IF BOARD THE TRANSMIT MODULATOR BOARD AND THE REFERENCE BOARD
VERSION DEPENDENT
SB TPU 67A-M1
MAR/2001
INCORPORATE SOFTWARE 12/01 (CHANGE 7)
VERSION DEPENDENT
SWB TPU 67A-SW1
AUG/1995
TO INCORPORATE 01/02 SOFTWARE
N.A.
SWB TPU 67A-SW2
AUG/1995
TO INCORPORATE 01/03 SOFTWARE
N.A.
SWB TPU 67A-SW3
OCT/1996
TO INCORPORATE 01/11 SOFTWARE
10423
SWB TPU 67A-SW4
MAR/2002
INCORPORATE SOFTWARE LEVEL 01/12
VERSION DEPENDENT
SWB TPU 67A-SW5
JUN/2000
INCORPORATE SOFTWARE 01/13 COMPATIBLE WITH NEW FLASH OR REAL-TIME CLOCK
N.A.
SWB TPU 67A-SW6
JUN/2000
INCORPORATE SOFTWARE 11/03. CORRECTS INCORRECT TCAS FAIL MESSAGE WHILE UNIT IN STANDBY MODE. ALSO COMPATIBLE WITH NEW FLASH OR REAL-TIME CLOCK
VERSION DEPENDENT
SWB TPU 67A-SW7
DEC/2001
INCORPORATE SOFTWARE 11/04. ENABLES UNIT TO INTERFACE WITH COLLINS TDR 94D TRANSPONDERS
VERSION DEPENDENT
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL LIST OF EFFECTIVE PAGES SUBJECT
PAGE
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Title Page Proprietary Notice
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Revision Highlights
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Sept/2004 Sept/2004
Record of Revisions
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Record of Temporary Revisions
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Sept/2004 Sept/2004
List of Service Bulletins
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SB-1 SB-2 SB-3 SB-4
Sept/2004 Sept/2004 Sept/2004 Sept/2004
List of Effective Pages
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LEP-1 LEP-2 LEP-3 LEP-4 LEP-5 LEP-6 LEP-7 LEP-8 LEP-9 LEP-10 LEP-11 LEP-12 LEP-13 LEP-14
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Table of Contents
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL Table of Contents (cont).
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TC-10 TC-11 TC-12 TC-13 TC-14
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Introduction
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INTRO-1 INTRO-2
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Description and Operation
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Maintenance Practices
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Diagnostic Appendices
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL Diagnostic Appendices (cont).
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APP-64 APP-65 APP-66 APP-67 APP-68 APP-69 APP-70 APP-71 APP-72 APP-73 APP-74 APP-75 APP-76 APP-77 APP-78 APP-79 APP-80 APP-81 APP-82 APP-83 APP-84 APP-85 APP-86 APP-87 APP-88 APP-89 APP-90
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL TABLE OF CONTENTS ITEM
PAGE SYSTEM DESCRIPTION
1.
General ...............................................................1
2.
System Configuration ..................................................1 A.
TPU 67A TCAS II Processor .......................................2
B.
CM 67A/CM 2000 Configuration Module .............................9
C.
ANT 67A Directional Antenna ....................................10
D.
L-Band Omnidirectional Antenna .................................13
E.
IVA-81A TA/RA/VSI ..............................................14
F.
IVA-81B RA/VSI .................................................19
G.
IVA-81C/IVA-81D TA/RA/VSI ......................................21
H.
GC 362A TCAS Graphics Processor ................................24
I.
MST 67A Mode S Transponder .....................................26
J.
KFS 578A Mode S/TCAS II Control Unit Configurations ............31
K.
PS-578A Mode S/TCAS II Control Unit Configurations .............34
L.
PS-550 Mode S/TCAS II Control Unit Configurations ..............41
M.
CD 671C Control Unit ...........................................44
N.
CTA-81A Control Unit ...........................................47
O.
CTA-81D Control Unit ...........................................50
P.
Optional Displays and Control Units ............................51
3.
Environmental Certification ..........................................51
4.
Related Publications .................................................93
5.
CAS 67A TCAS II Installation Kits ....................................95 A.
TPUDIAG/TCASDIAG Config. Module/Diagnostic Software Kits .......95
B.
TPU 67A Installation Kit (New Installation) ....................95
C.
TPU 67A Installation Kit (TCAS I to TCAS II Upgrade) ...........97
D.
ANT 67A Antenna Adapter Kits ...................................98
E.
Omnidirectional Antenna Installation Kit .......................98
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6.
7.
8.
PAGE F.
IVA-81A/IVA-81B/IVA-81C/IVA-81D Installation Kits ..............99
G.
GC 362A Installation Kit ......................................100
H.
MST 67A Installation Kit ......................................100
I.
KFS 578A / PS-578A Installation Kit ...........................101
J.
PS-578A Configuration Programming Harness .....................101
K.
PS-550 Connector Assembly .....................................102
L.
CD 671C Installation Kit ......................................102
M.
CTA-81A/CTA-81D Installation Kit ..............................103
System Description ..................................................103 A.
General .......................................................103
B.
TCAS II Functional Overview ...................................103
C.
System Integration ............................................105
System Component Functions ..........................................125 A.
TCAS Processor ................................................125
B.
Directional Antenna ...........................................136
C.
TCAS Omnidirectional Antenna ..................................137
D.
TA/RA/VSI Display .............................................139
E.
RA/VSI Display ................................................142
F.
Mode S Transponder ............................................144
G.
Control Units .................................................146
System Control and Indicator Functions ..............................147 A.
General .......................................................147
B.
TCAS Input Power Control ......................................147
C.
TCAS II Control Units .........................................148
D.
GC 362A TCAS Graphics Processor ...............................160
E.
TA/RA/VSI .....................................................161
F.
RA/VSI ........................................................162
G.
Weather Radar/TCAS Display ....................................163
H.
Optional Aural/Lamp Advisory Outputs ..........................163
I.
Audio Message Alerts ..........................................163
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PAGE J.
TCAS Processor and Mode S Transponder Fault Indicators ........163
K.
Optional Advisory Cancel Switch ...............................164
L.
Range Selection and Range Rings ...............................164 FAULT ISOLATION
1.
General ............................................................1001
2.
Fault Isolation ....................................................1001 A.
General ......................................................1001
B.
Fault Isolation Using the Mode S/TCAS Control Unit ...........1003
C.
Fault Isolation Using TCAS Processor LED Fault Codes .........1006
D.
Fault Isolation Using the Diagnostic Computer ................1014 INSTALLATION AND MAINTENANCE
1.
General ............................................................2001
2.
Unpacking ..........................................................2001
3.
Pre-Installation Testing ...........................................2001
4.
Equipment Changes and Markings .....................................2001
5.
Equipment Location and Interwiring .................................2002
6.
A.
General ......................................................2002
B.
Location of Equipment ........................................2002
C.
Interwiring and Cable Fabrication ............................2006
Equipment Installation .............................................2046 A.
TPU 67A TCAS Processor Installation ..........................2046
B.
Configuration Module Installation ............................2047
C.
TCAS Directional Antenna Installation ........................2047
D.
TCAS Omnidirectional Antenna Installation ....................2048
E.
IVA-81A/C/D TA/RA/VSI and IVA-81B RA/VSI Installation ........2048
F.
Transponder and Mounting Tray Installation ...................2049
G.
KFS 578A/PS-578A/PS-550/CD 671C Control Unit Installation ....2049
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PAGE H.
7.
8.
9.
10.
11.
GC 362A TCAS Graphics Processor Installation .................2049
Inspection and System Checkout .....................................2049 A.
System Interwiring Check .....................................2050
B.
Visual Inspection ............................................2051
C.
Post-Installation Test .......................................2053
D.
Flight Test (Required for STC) ...............................2082
Removal and Replacement ............................................2083 A.
TPU 67A TCAS Processor .......................................2083
B.
Directional Antenna ..........................................2083
C.
Omnidirectional Antenna ......................................2084
D.
TCAS Control Unit ............................................2084
E.
3ATI Traffic Displays ........................................2084
F.
GC 362A TCAS Graphics Processor ..............................2085
G.
CM 67A/CM 2000 Configuration Module ..........................2085
Maintenance Procedures .............................................2086 A.
In-Aircraft Adjustments ......................................2086
B.
System Protection ............................................2086
C.
Lubrication ..................................................2086
D.
Cleaning .....................................................2086
Aircraft Maintenance Programs ......................................2086 A.
General ......................................................2086
B.
Honeywell TCAS Maintenance Recommendations ...................2087
ANT 67A Directional Antenna Adapter Plate Installation .............2087 A.
General Information ..........................................2087
B.
Installation Procedure A .....................................2088
C.
Installation Procedure B .....................................2089
D.
Recommended Materials ........................................2090
E.
Bonding Requirements .........................................2091
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PAGE DIAGNOSTIC APPENDICES
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PAGE
Figure 1
CAS 67A TCAS II System Components ............................3
Figure 2
TPU 67A Environmental Qualification Form ....................52
Figure 3
CM 67A Environmental Qualification Form .....................57
Figure 4
CM 2000 Environmental Qualification Form ....................60
Figure 5
ANT 67A Environmental Qualification Form ....................63
Figure 6
CD 671C Environmental Qualification Form ....................64
Figure 7
KFS 578A Environmental Qualification Form (-0000) ...........66
Figure 8
KFS 578A Environmental Qualification Form (-0010) ...........67
Figure 9
PS-578A Environmental Qualification Form ....................69
Figure 10
PS-550 Environmental Qualification Form .....................72
Figure 11
CTA 81() Environmental Qualification Form ...................75
Figure 12
MST 67A Environmental Qualification Form (-0000) ............82
Figure 13
MST 67A Environmental Qualification Form (-0010) ............83
Figure 14
MST 67A Environmental Qualification Form (-0020) ............85
Figure 15
GC 362A Environmental Qualification Form ....................88
Figure 16
IVA 81A/B Environmental Certification Categories ............90
Figure 17
IVA 81C Environmental Qualification Form ....................91
Figure 18
IVA 81D Environmental Qualification Form ....................92
Figure 19
PS-578A Configuration Programming Harness ..................102
Figure 20
TPU 67A TCAS II Processor, Inputs/Outputs ..................121
Figure 21
Mode S and ATCRBS Mode C Interrogation Formats .............132
Figure 22
Mode S and ATCRBS Mode C Transponder Reply Message Formats .133
Figure 23
TCAS Directional Antenna Transmit/Receive Beam Patterns ....138
Figure 24
IVA-81A/IVA-81C/IVA-81D TA/RA/VSI ..........................140
Figure 25
IVA-81B RA/VSI .............................................143
Figure 26
KFS 578A Control Unit Controls .............................148
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PAGE
Figure 27
PS-578A Control Unit Controls ..............................149
Figure 28
PS-550 Control Unit Controls ...............................150
Figure 29
CD 671C Control Unit Controls ..............................151
Figure 30
CTA-81 ( ) Control Unit Controls ...........................152
Figure 31
GC 362A TCAS Graphics Processor, TCAS and Radar Displays ...165
Figure 32
Collins IND270 Indicator, TCAS and Radar Displays ..........167
Figure 33
Honeywell WI650 Radar Indicator, TCAS and Radar Displays ...169
Figure 34
Honeywell P90 Radar Indicator, TCAS and Radar Displays .....171
Figure 1001
TCAS Test Pattern .........................................1003
Figure 2001
TPU 67A TCAS Processor Rear Connector Key & Pin Locations .2010
Figure 2002
IVA-81A/B/C/D Rear Connector Locations ....................2021
Figure 2003
IVA-81A/B/C/D Electrical Connector Pin Locations ..........2022
Figure 2004
KFS 578A Control Unit, Rear Connectors ....................2025
Figure 2005
PS-578A Mode S/TCAS Control Unit Rear Connector (J1) ......2028
Figure 2006
PS-578A Mode S/TCAS Control Unit Rear Connector (J2) ......2031
Figure 2007
PS-550 Mode S/TCAS Control Unit Rear Connector ............2032
Figure 2008
CD 671C Control Unit, Rear Connectors .....................2036
Figure 2009
GC 362A TCAS Graphics Processor, Rear Connector ...........2039
Figure 2010
TCAS Bearing Measurements .................................2079
Figure 2011
ANT 67A Directional Antenna Adapter and Moldable Shim .....2092
Figure 2012
TPU 67A TCAS II Processor Outline Drawing .................2093
Figure 2013
CM 67A/CM 2000 Configuration Module Outline Drawing .......2095
Figure 2014
ANT 67A Directional Antenna Outline Drawing ...............2097
Figure 2015
IVA 81A (TA/RA/VSI) Outline Drawing .......................2101
Figure 2016
IVA 81B (RA/VSI) Outline Drawing ..........................2105
Figure 2017
IVA 81C (TCAS) Outline Drawing ............................2107
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PAGE
Figure 2018
IVA 81D (TCAS) Outline Drawing ............................2109
Figure 2019
GC 362 TCAS Graphics Processor Outline Drawing ............2111
Figure 2020
KFS 578A Control Unit Outline Drawing .....................2113
Figure 2021
PS-578A Control Unit Outline Drawing ......................2115
Figure 2022
PS-550 Control Unit Outline Drawing .......................2117
Figure 2023
CD 671C Control Unit Outline Drawing ......................2119
Figure 2024
TPU 67A Interconnect Drawing Family .......................2121
Figure 2025
TPU 67A Pinout Drawing ....................................2123
Figure 2026
TCAS II Configuration Pins Interface Drawing ..............2125
Figure 2027
TCAS II Discrete Interface Drawing ........................2127
Figure 2028
TCAS Radar/Baro Altitude Interface Drawing ................2131
Figure 2029
Attitude/Heading Interface Drawing ........................2139
Figure 2030
Antenna/Suppression Interface Drawing .....................2141
Figure 2031
Power Interface Drawing ...................................2143
Figure 2032
Lear 31/EFS 40/50 TCAS Interface Drawing ..................2145
Figure 2033
GC 362/Bendix TCAS Interface Drawing ......................2147
Figure 2034
GC 362/Honeywell TCAS Interface Drawing ...................2153
Figure 2035
GC 362/Collins TCAS Interface Drawing .....................2159
Figure 2036
RA Display (ARINC 429 Low Speed) Interface Drawing ........2163
Figure 2037
TA/RA Display (ARINC 429 High Speed) Interface Drawing ....2165
Figure 2038
Citation VB Honeywell EFIS/TCAS Interface Drawing .........2183
Figure 2039
Jetstream 41 Honeywell EFIS/TCAS Interface Drawing ........2187
Figure 2040
Diagnostic/Data Recorder Interface Drawing ................2191
Figure 2041
TCAS II ATE Interface Drawing .............................2193
Figure 2042
MST 67A Mode S Interface Drawing ..........................2195
Figure 2043
Collins TDR-94D Mode S Interface Drawing ..................2197
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL ITEM
PAGE
Figure 2044
Honeywell Primus II/TCAS Interface Drawing ................2199
Figure 2045
CAS 67A TCAS II System Interface Drawing ..................2207
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL ITEM
PAGE
Table 1
CAS 67A TCAS II System Components ............................1
Table 2
TPU 67A TCAS II Processor Versions ...........................2
Table 3
TPU 67A TCAS II Processor Features ...........................2
Table 4
TPU 67A TCAS II Processor Specifications .....................5
Table 5
CM 67A/CM 2000 Configuration Module Versions .................9
Table 6
CM 67A/CM 2000 Configuration Module Features .................9
Table 7
CM 67A/CM 2000 Configuration Module Specifications ...........9
Table 8
ANT 67A Directional Antenna Versions ........................10
Table 9
ANT 67A Directional Antenna Features ........................10
Table 10
ANT 67A Directional Antenna Specifications ..................11
Table 11
Omnidirectional Antenna Versions ............................13
Table 12
Omnidirectional Antenna Features ............................13
Table 13
IVA-81A TA/RA/VSI Versions ..................................14
Table 14
IVA-81A TA/RA/VSI Features ..................................17
Table 15
IVA-81A TA/RA/VSI Specifications ............................18
Table 16
IVA-81B RA/VSI Versions .....................................19
Table 17
IVA-81B RA/VSI Features .....................................19
Table 18
IVA-81B RA/VSI Specifications ...............................20
Table 19
IVA-81C TA/RA/VSI Versions ..................................21
Table 20
IVA-81C TA/RA/VSI Features ..................................21
Table 21
IVA-81D TA/RA/VSI Versions ..................................22
Table 22
IVA-81D TA/RA/VSI Features ..................................22
Table 23
IVA-81C/IVA-81D TA/RA/VSI Specifications ....................23
Table 24
GC 362A TCAS Graphics Processor Versions ....................24
Table 25
GC 362A TCAS Graphics Processor Features ....................24
Table 26
GC 362A TCAS Graphics Processor Specifications ..............25
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PAGE
Table 27
MST 67A Mode S Transponder Versions .........................26
Table 28
MST 67A Mode S Transponder Features .........................27
Table 29
MST 67A Mode S Transponder Specifications ...................28
Table 30
KFS 578A Control Unit Versions ..............................31
Table 31
KFS 578A Control Unit Features ..............................32
Table 32
KFS 578A Control Unit Specifications ........................33
Table 33
KFS 578A - PS-578A Configuration Cross-Reference (TCAS II) ..34
Table 34
PS-578A Control Unit Versions ...............................38
Table 35
PS-578A Control Unit Features ...............................39
Table 36
PS-578A Control Unit Specifications .........................40
Table 37
PS-550 Control Unit Versions ................................41
Table 38
PS-550 Control Unit Features ................................42
Table 39
PS-550 Control Unit Specifications ..........................43
Table 40
CD 671C Control Unit Versions ...............................44
Table 41
CD 671C Control Unit Features ...............................45
Table 42
CD 671C Control Unit Specifications .........................46
Table 43
CTA-81A Control Unit Versions ...............................47
Table 44
CTA-81A Control Unit Features ...............................48
Table 45
CTA-81A/CTA-81D Control Unit Specifications .................49
Table 46
CTA-81D Control Unit Versions ...............................50
Table 47
CTA-81D Control Unit Features ...............................50
Table 48
Optional Displays and Control Units .........................51
Table 49
Related Publications ........................................93
Table 50
TPUDIAG/TCASDIAG Config. Module/Diagnostic Software Kits ....95
Table 51
TPU 67A TCAS II Processor Installation Kit ..................96
Table 52
TPU 67A TCAS II Processor Upgrade Installation Kit ..........97
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PAGE
Table 53
TPU 67A TCAS II Processor Upgrade Installation Kit ..........97
Table 54
ANT 67A Antenna Adapter Kits ................................98
Table 55
IVA-81A/IVA-81B/IVA-81C/IVA-81D Installation Kit ............99
Table 56
IVA-81A/IVA-81B/IVA-81C/IVA-81D Installation Kit ............99
Table 57
IVA-81A/IVA-81B/IVA-81C/IVA-81D Installation Kit ............99
Table 58
GC 362A Installation Kit ...................................100
Table 59
MST 67A Installation Kit ...................................100
Table 60
KFS 578A / PS-578A Installation Kit ........................101
Table 61
CD 671C Installation Kit ...................................102
Table 62
CTA-81A/CTA-81D Installation Kit ...........................103
Table 63
TCAS II System Integration Matrix ..........................105
Table 64
Control Unit Control and Indicator Functions ...............153
Table 1001
TCAS/Weather Radar Display Fault Annunciations ............1006
Table 1002
Catastrophic Single Letter Failure Codes ..................1007
Table 1003
TCAS Processor Fault Codes ................................1008
Table 2001
TPU 67A TCAS Processor, Rear Connector Pin Names ..........2011
Table 2002
Configuration Module, Connector Pin Names .................2019
Table 2003
IVA-81A/B/C/D Electrical Connector Pin Names ..............2023
Table 2004
KFS 578A Control Unit Connector (P5782) Pin Definitions ...2026
Table 2005
KFS 578A Control Unit Connector Pin Names (P5781) .........2026
Table 2006
PS-578A Control Unit Connector (J1) Pin Definitions .......2029
Table 2007
PS-578A Control Unit Connector (J2) Pin Definitions .......2031
Table 2008
PS-550 Control Unit Connector Pin Name Definitions ........2033
Table 2009
CD 671C Control Unit, Connector Pin Names .................2037
Table 2010
GC 362A TCAS Graphics Proc. -0101, Connector Pin Names ....2040
Table 2011
GC 362A TCAS Graphics Proc. -0103, Connector Pin Names ....2042
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PAGE
Table 2012
GC 362A TCAS Graphics Proc. -0203, Connector Pin Names ....2044
Table 2013
Inspection/Check Procedure ................................2051
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL
INTRODUCTION
This manual includes description, installation, fault isolation, and flight-line checkout procedures for the Honeywell CAS 67A (TCAS II) Traffic Alert and Collision Avoidance System. The conditions and tests required for the TSO and MOPS approval of this article are minimum performance standards. It is the responsibility of those installing this article either on or with a specified type or class of aircraft to determine that the aircraft installation conditions are within the TSO and MOPS standards. These articles must have separate approval for installation in an aircraft. Any features in this equipment outside the requirements of this applicable TSO and MOPS must be evaluated and approved as part of the installation approval. The article may be installed only if performed under 14 CFR part 43 or the applicable airworthiness requirements.
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL SYSTEM DESCRIPTION 1.
General “SYSTEM DESCRIPTION” contains functional descriptions, equipment part numbers, and specifications for the Honeywell CAS 67A TCAS II Traffic Alert and Collision Avoidance System. The CAS 67A TCAS II system monitors airspace around its "own" aircraft by interrogating an "intruder" aircraft’s transponder. The TCAS processor computes the range, differential altitude, bearing and closure rate of the intruder. It then compares this data to its own position and determines the potential for collision. Audio messages and visual displays of traffic advisories (TAs) and collision resolution advisories (RAs) are produced when required.
2.
System Configuration Components of the CAS 67A TCAS II system are listed in Table 1 CAS 67A TCAS II System Components and shown in Figure 1 CAS 67A TCAS II System Components. Versions, features, and specifications of system components are listed in following paragraphs. NOTE:
Some part numbers may not be currently available. Consult the current Honeywell catalog or contact a Honeywell representative for equipment availability.
PROCESSOR
TPU 67A TCAS II Processor and CM 67A/CM 2000 Configuration Module
ANTENNA (TOP)
ANT 67A Directional Antenna
ANTENNA (BOTTOM)
ANT 67A Directional Antenna OR: L-band Omnidirectional antenna (dc shorted) optional
DISPLAYS
Dual resolution advisory displays and a traffic display required: Two IVA-81A/IVA-81C/IVA-81D TA/RA/VSI Traffic Advisory/Resolution Advisory/ Vertical Speed Indicators. OR: IVA-81B RA/VSI Resolution Advisory/Vertical Speed Indicator and a radar/traffic display via GC 362A TCAS Graphics Processor. OR: KAD 480T Air Data System and an EFIS 40/50 MFD Display via symbol generator.
TRANSPONDER
MST 67A ATC Mode S (diversity) Transponder
CONTROL UNIT
KFS OR: OR: OR:
578A/PS-578A/PS-550 Mode S Transponder/TCAS Control Unit CD 671C Mode S Transponder/TCAS Control Unit CTA-81A/CTA-81D Mode S Transponder/TCAS Control Unit RMS 555 Radio Management System
Table 1 CAS 67A TCAS II System Components
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL A.
TPU 67A TCAS II Processor Listed below are versions, features, and specifications of the TPU 67A TCAS II processor.
HONEYWELL PART NUMBER 066-01146
VERSION NUMBER
PRIMARY POWER
SINGLE OR DUAL DIRECTIONAL ANT
-0101
28 Vdc
X
-0201
28 Vdc
X
-1111
28 Vdc
X
-1211
28 Vdc
X
EXTENDED ENVIRONMENTAL PROTECTION
SECONDARY ATT/HDG INPUT
X
X
CHANGE 7 SOFTWARE ACAS II
X X
X
X
Table 2 TPU 67A TCAS II Processor Versions
FEATURE
DESCRIPTION
Basic Unit
TCAS II transmitter-receiver. Primary component of CAS 67A system. Contains circuitry necessary for functions of a TCAS II system and interfacing with configuration module, antennas, graphic processors, controls, and displays.
Primary Power
28 Vdc power input
Single or Dual Directional Antenna
Designed for installations having top-mounted directional antenna, and bottom-mounted directional or omnidirectional antenna.
Extended Environmental Protection
TPU 67A p/n’s 066-01146-0201,-1211 have been TSO’d with additional environmental testing (Radio Frequency Susceptibility [Radiated and Conducted], Emission of Radio Frequency Energy, and Lightning Induced Transient Susceptibility categories). Refer to Figure 2 TPU 67A Environmental Qualification Form for details.
Attitude/Heading Secondary Input
TPU 67A p/n’s 066-01146-0201,-1211 have an additional secondary ARINC429 AHRS/IRU Attitude/Heading Input Port.
NOTE: One or two directional antennas may be used in a TCAS II system. A top-mounted ANT 67A is always required. For intruder bearing to be determined on the bottom-antenna an ANT 67A must be used on bottom of aircraft.
Table 3 TPU 67A TCAS II Processor Features
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL
Figure 1 CAS 67A TCAS II System Components
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL CHARACTERISTIC
DESCRIPTION
Form Factor
4 MCU ARINC 600 (1/2 long ATR)
Physical Dimensions
See Figure 2012 TPU 67A TCAS II Processor Outline Drawing
Weight
See Figure 2012 TPU 67A TCAS II Processor Outline Drawing
Power Requirements Primary
+28 Vdc (22-30 Vdc), 70 watts (maximum)
Reference
26 Vac synchro reference power (ARINC 413A)
Altitude
Category A2 15,000 ft; F2 55,000 ft
Temperature Range Operating
-55 °C to +70 °C
Storage
-55 °C to +85 °C
Cooling
Convection
Surveillance Capacity
45 aircraft. Some TCAS display up to 30 of the closest-range intruders.
Voice Synthesizer Output
Speaker: 6.5 watts into 8 ohms. Headphones: 40 milliwatts (nominal) into 600 ohms (strap selectable).
Receiver
Frequency 1087 to 1093 MHz
Minimum Trigger Level (MTL)
-74 dBm ±2 dB at antenna end of coax
Decoding Ratio Input at -78 dBm or less at antenna
10% maximum
Input at MTL +3 dB to -21 dBm
99% minimum
Out-of-Band Rejection (reply signal level required to provide 90% decoding ratio) At 1084.5 and 1095.5 MHz
3 dB above MTL minimum
At 1075 and 1105 MHz
40 dB above MTL minimum
At 1065 and 1115 MHz
60 dB above MTL minimum
Dynamic Minimum Trigger Level (DMTL) Threshold ATCRBS
MTL + 13 dB
Mode S
MTL + 10 dB
Minimum Pulse Width
300 µsec
Maximum Pulse Rise Time
0.50 µsec
Table 4 TPU 67A TCAS II Processor Specifications (Sheet 1 of 4)
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL
CHARACTERISTIC
DESCRIPTION
Delay Difference (between top and bottom antenna channels, including transmission lines)
0.05 µsec
Transmitter: Frequency
1030.00 ±0.01 MHz
Warm up time
3 minutes for frequency stabilization
Input VSWR:
1.35:1
Rf Peak Output Power at unit connector Omni Antenna Minimum
+47.0 dBm (50 W)
Maximum
+51.0 dBm (126 W)
Directional Antenna (per port) Minimum
+47 dBm (50 W)
Maximum
+51 dBm (126 W)
Nominal
+49 dBm (79 W)
Unwanted Output Power (inactive state)
-70 dBm maximum
Interrogation Repetition Interval
1 second
Broadcast Interrogation Interval
10 seconds in each direction (nominal)
Interrogation Interval Jitter Mode S and ATCRBS Mode C
+0.1 to -0.1 seconds about the nominal 1-second interval.
TCAS Broadcast
-1.0 to +1.0 seconds about the nominal 10-second interval.
Transmitter Delay Difference (between top and bottom antenna channels, including transmission lines)
0.050 µsec maximum
Table 4 TPU 67A TCAS II Processor Specifications (Sheet 2)
006-05340-0007 Rev. 7
34-40-01
Page 6 Sept/2004
N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL
CHARACTERISTIC
DESCRIPTION
Transmitter (Cont.) Transmitter Pulse Characteristics Mode C Only All-Call (S1, P1, P2, P3, P4) Pulse Duration
0.80 ±0.05 µsec
Rise Time
0 to 0.10 µsec
Decay Time
0 to 0.20 µsec
Pulse Spacing P1 to P2
2.00 ±0.10 µsec
P1 to P3
21.00 ±0.10 µsec
P3 to P4
2.00 ±0.04 µsec
S1 to P1
2.00 ±0.10 µsec
Mode S Pulse Duration P1, P2
0.80 ±0.05 µsec
P6 (short)
16.250 ±0.125 µsec
P6 (long)
30.250 ±0.125 µsec
Rise Time
0.05 to 0.10 µsec
Decay Time
0.05 to 0.20 µsec
S1 Pulse
10 dB below the P1 pulse in the current set of pulses. The level is dependent on the whisper-shout level.
Table 4 TPU 67A TCAS II Processor Specifications (Sheet 3)
006-05340-0007 Rev. 7
34-40-01
Page 7 Sept/2004
N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL
CHARACTERISTIC
DESCRIPTION
Transmitter Pulse Pulse Spacing P1 to P2
2.00 ±0.04 µsec
P2 to P6 sync phase reversal
2.75 ±0.04 µsec
P6 leading edge to P6 sync phase reversal
1.25 ±0.04 µsec
High Resolution Whisper-Shout Mode C Power Levels S1 Pulse
2 dB or 3 dB below the P1 pulse in the current set of pulses. The level is dependent on the whispershout level.
Minimum Basic Whisper-Shout Mode C Power Levels (066-01146-1111,-1211 only) Connectors
ARINC 404. See Figure 2001 TPU 67A TCAS Processor Rear Connector Key & Pin Locations
TSO
C119a p/n 066-01146-0101,-0201 C119b p/n 066-01146-1111,-1211
Environmental Certification
See Figure 2 TPU 67A Environmental Qualification Form
Table 4 TPU 67A TCAS II Processor Specifications (Sheet 4)
006-05340-0007 Rev. 7
34-40-01
Page 8 Sept/2004
N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL B.
CM 67A/CM 2000 Configuration Module Listed below are versions, features, and specifications of the CM 67A/CM 2000 configuration module.
HONEYWELL PART NUMBER
VERSION NUMBER
BASIC UNIT INITIALIZED W/ DEFAULTS
071-00097
-1000
CM 67A
-0100
CM 2000
X
NUMBER OF MOUNTING SCREWS
TSO COMPLIANCE
2
C63c, C119a
2
C63c, C119a
Table 5 CM 67A/CM 2000 Configuration Module Versions
FEATURE
DESCRIPTION
Basic Unit
Contains two 9356 EEPROMS stored with hardware strap and bearing calibration information. Screw mounted within two (2) feet of wire harness from the TCAS processor rack.
Table 6 CM 67A/CM 2000 Configuration Module Features
CHARACTERISTIC
DESCRIPTION
Physical Dimensions
See Figure 2013 CM 67A/CM 2000 Configuration Module Outline Drawing
Weight
See Figure 2013 CM 67A/CM 2000 Configuration Module Outline Drawing
Components
Solid state, no mechanical parts
Mounting
Remote. See Figure 2013 CM 67A/CM 2000 Configuration Module Outline Drawing
Power Requirements
+5 Vdc, via TPU 67A TCAS II processor
Temperature
-55 °C to +70 °C
Electrical Connector
See Figure 2013 CM 67A/CM 2000 Configuration Module Outline Drawing
TSO
C119a and C63c
Environmental Certification
See Figure 3 CM 67A Environmental Qualification Form or Figure 4 CM 2000 Environmental Qualification Form
Table 7 CM 67A/CM 2000 Configuration Module Specifications
006-05340-0007 Rev. 7
34-40-01
Page 9 Sept/2004
N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL C.
ANT 67A Directional Antenna Listed below are versions, features, and specifications of the ANT 67A directional antenna.
HONEYWELL PART NUMBER
VERSION NUMBER
ANTENNA SHAPE
COAX CONN
BASIC SHAPE
NUMBER OF MOUNTING SCREWS
071-01548
-0100
Teardrop
1.50"
Flat
4
-0200
Teardrop
0.73"
Flat
4
Table 8 ANT 67A Directional Antenna Versions
FEATURE
DESCRIPTION
Basic Unit
Four-element passive array. Screw mounted to aircraft fuselage. Radiates 1030 MHz, pulse-modulated inputs from TPU 67A TCAS processor. Detects radiated 1090 MHz, pulse-modulated signals.
Table 9 ANT 67A Directional Antenna Features
006-05340-0007 Rev. 7
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Page 10 Sept/2004
N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL CHARACTERISTIC
DESCRIPTION
Form Factor
ARINC 735 (teardrop shape)
Physical Dimensions
See Figure 2014 ANT 67A Directional Antenna Outline Drawing
Weight
See Figure 2014 ANT 67A Directional Antenna Outline Drawing
Antenna Base Types
Flat base (071-01548-0100,-0200)
Altitude
Category F2 55,000 ft.
Temperature Range Operating
-55 °C to +70 °C
Storage
-55 °C to +85 °C
Antenna Mounting Footprint
See Figure 2014 ANT 67A Directional Antenna Outline Drawing
Antenna Mounting
Mounts directly to aircraft using mounting instructions, defined in Figure 2011 ANT 67A Directional Antenna Adapter and Moldable Shim, Figure 2014 ANT 67A Directional Antenna Outline Drawing, and paragraph 11. ANT 67A Directional Antenna Adapter Plate Installation. An antenna adapter is required for mounting flatbase antenna on a curved surface.
Exterior Material
High-strength composite
Number of Antenna Array Elements
Four
Polarization
Vertical
Power Requirements
None
Transmission Frequency
1030 ±1 MHz
Receiving Frequency
1090 ±3 MHz
Connectors
See Figure 2014 ANT 67A Directional Antenna Outline Drawing
Quantity
Four
Type
See Figure 2014 ANT 67A Directional Antenna Outline Drawing
Pressurization
Withstands a pressure differential of 25 P.S.I.A.
Lighting Protection
Meets swept zone 2A lightning strike requirements
Table 10 ANT 67A Directional Antenna Specifications (Sheet 1 of 2)
006-05340-0007 Rev. 7
34-40-01
Page 11 Sept/2004
N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL
CHARACTERISTIC
DESCRIPTION
Main Beam Characteristics Operational Beam Positions
4
Half Power Azimuth Beam Width (measured over -15 to +20 elevation)
> 90 degrees
Steering Quantization
90°
Omni Beam Characteristics Operational Beam Positions
360°
Beam Null Compared to Main Beam (at each elevation from -15 to +20)
> 9 dB
Input Port VSWR
1.35:1 maximum
Antenna Cable Loss Requirement
2.5 ± 0.5 dB at 1030 MHz for each coaxial cable including connectors
Antenna Cable Differential Phase Delay
135° maximum electrical length
Maximum Peak Input Power
1000 W pulsed
Maximum Average Input Power
10 W continuous
ARINC Characteristic
ARINC 735
TSO
C118 and C119a
Environmental Certification
See Figure 5 ANT 67A Environmental Qualification Form
Table 10 ANT 67A Directional Antenna Specifications (Sheet 2)
006-05340-0007 Rev. 7
34-40-01
Page 12 Sept/2004
N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL D.
L-Band Omnidirectional Antenna Listed below are versions and features of the omnidirectional antenna.
VENDOR NAME
MODEL
VENDOR PART NUMBER
LRU DESCRIPTION
IMPEDANCE/ RF/DC
TSO COMPLIANCE
Dorne & Margolin
DMNI 50Series
DMNI 50-2-2
L-Band
50 Ω/Short
C66a, C74c
Table 11 Omnidirectional Antenna Versions FEATURE
DESCRIPTION
Basic Unit
Screw mounted to aircraft fuselage. Radiates 1030 MHz, pulse-modulated inputs from TPU 67A TCAS processor. Detects radiated 1090 MHz, pulsemodulated signals. Vertically polarized.
Table 12 Omnidirectional Antenna Features
006-05340-0007 Rev. 7
34-40-01
Page 13 Sept/2004
N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL E.
IVA-81A TA/RA/VSI Listed below are versions, features, and specifications of the IVA81A TA/RA/VSI. UP⋅DN RANGE CONTROL
TA SELECT SWITCH
HONEYWELL PART NUMBER
VERSION NUMBER
FACE PLATE
PRIMARY POWER
PANEL LIGHTING
066-50001
-8101
Black
115 Vac
5 Vac/Vdc
01/06
-8102
Gray
115 Vac
5 Vac/Vdc
01/06
-8103
Brown
115 Vac
5 Vac/Vdc
01/06
-8104
Blue
115 Vac
5 Vac/Vdc
01/06
-8105
Black
115 Vac
5 Vac/Vdc
X
01/06
-8106
Gray
115 Vac
5 Vac/Vdc
X
01/06
-8107
Brown
115 Vac
5 Vac/Vdc
X
01/06
-8108
Blue
115 Vac
5 Vac/Vdc
X
01/06
-0901
Black
115 Vac
5 Vac/Vdc
X
X
01/06
-1001
Gray
115 Vac
5 Vac/Vdc
X
X
01/06
-1101
Brown
115 Vac
5 Vac/Vdc
X
X
01/06
-1201
Blue
115 Vac
5 Vac/Vdc
X
X
01/06
-1301
Black
28 Vdc
5 Vac/Vdc
01/06
-1401
Gray
28 Vdc
5 Vac/Vdc
01/06
-1501
Black
28 Vdc
5 Vac/Vdc
X
01/06
-1601
Gray
28 Vdc
5 Vac/Vdc
X
01/06
-1701
Black
28 Vdc
5 Vac/Vdc
X
X
01/06
-1801
Gray
28 Vdc
5 Vac/Vdc
X
X
01/06
-1901
Black
28 Vdc
28 Vdc
01/06
-2001
Gray
28 Vdc
28 Vdc
01/06
-2101
Black
28 Vdc
28 Vdc
X
01/06
-2201
Gray
28 Vdc
28 Vdc
X
01/06
-2301
Black
28 Vdc
28 Vdc
X
X
01/06
-2401
Gray
28 Vdc
28 Vdc
X
X
01/06
-2502
Black
28 Vdc
5 Vac/Vdc
X
02/03
-2602
Gray
28 Vdc
5 Vac/Vdc
X
02/03
-2702
Black
28 Vdc
5 Vac/Vdc
X
02/03
X
DIM (POT)
SW IDENT
Table 13 IVA-81A TA/RA/VSI Versions (Sheet 1 of 4) 006-05340-0007 Rev. 7
34-40-01
Page 14 Sept/2004
N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL
HONEYWELL PART NUMBER
VERSION NUMBER
FACE PLATE
PRIMARY POWER
PANEL LIGHTING
UP⋅DN RANGE CONTROL
066-50001
-2802
Gray
28 Vdc
5 Vac/Vdc
X
-2902
Black
28 Vdc
-3002
Gray
-3102
TA SELECT SWITCH
DIM (POT)
SW IDENT
X
02/03
28 Vdc
X
02/03
28 Vdc
28 Vdc
X
02/03
Black
28 Vdc
28 Vdc
X
X
02/03
-3202
Gray
28 Vdc
28 Vdc
X
X
02/03
-0903
Black
115 Vac
5 Vac/Vdc
X
X
03/03
-1003
Gray
115 Vac
5 Vac/Vdc
X
X
03/03
-0904
Black
115 Vac
5 Vac/Vdc
X
X
04/03
-1004
Gray
115 Vac
5 Vac/Vdc
X
X
04/03
-1704
Black
28 Vdc
5 Vac/Vdc
X
X
04/03
-1804
Gray
28 Vdc
5 Vac/Vdc
X
X
04/03
-2304
Black
28 Vdc
28 Vdc
X
X
04/03
-2404
Gray
28 Vdc
28 Vdc
X
X
04/03
-2504
Black
28 Vdc
5 Vac/Vdc
X
04/03
-2604
Gray
28 Vdc
5 Vac/Vdc
X
04/03
-2704
Black
28 Vdc
5 Vac/Vdc
X
X
04/03
-2804
Gray
28 Vdc
5 Vac/Vdc
X
X
04/03
-2904
Black
28 Vdc
28 Vdc
X
04/03
-3004
Gray
28 Vdc
28 Vdc
X
04/03
-3104
Black
28 Vdc
28 Vdc
X
X
04/03
-3204
Gray
28 Vdc
28 Vdc
X
X
04/03
-3304
Black
115 Vac
5 Vac/Vdc
X
04/03
-3404
Gray
115 Vac
5 Vac/Vdc
X
04/03
-3504
Black
115 Vac
5 Vac/Vdc
X
X
04/03
-3604
Gray
115 Vac
5 Vac/Vdc
X
X
04/03
-3705
Black
115 Vac
5 Vac/Vdc
X
X
05/03
-3706
Black
115 Vac
5 Vac/Vdc
X
X
06/01
Table 13 IVA-81A TA/RA/VSI Versions (Sheet 2) 006-05340-0007 Rev. 7
34-40-01
Page 15 Sept/2004
N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL
SOFTWARE RANGE SELECTION OPTIONS BY SOFTWARE TYPE RANGE OPTION:
01/06
02/03
03/03
04/03
05/03
06/01
X
X
X
X
X
X
X
X
X
X
05/03
06/01
NVIS Compatible
X
X
Day/Night Display
X
X
X
X
Fixed at 6.5 nm
X
Fixed at 10.0 nm
X
3, 5, 10, 15 nm
X
X
X
Transponder Panel
X
X
X
5, 10, 20, 40 nm
X
X
X
X
X
3, 5, 10, 20, 40 nm 1, 3, 5, 10, 20, 40 nm
Table 13 IVA-81A TA/RA/VSI Versions (Sheet 3)
OPTIONS BY SOFTWARE TYPE FUNCTION:
01/06
02/03
03/03
RLS Capability
X
X
Type “A” Flags/ MSGs
X
X
BLS Compensation
X
X
X
NON-Standard ARINC 419
04/03
X
X
X
E-TCAS Compatible Vertical Speed m/sec
X
Strap selectable Dim Knob TSO’d
X
X
X
X X
X
X
X
Table 13 IVA-81A TA/RA/VSI Versions (Sheet 4)
006-05340-0007 Rev. 7
34-40-01
Page 16 Sept/2004
N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL
FEATURE
DESCRIPTION
Basic Unit
Displays resolution advisories, traffic advisories, and indicates vertical speed.
Faceplate
Choice of faceplate colors
Primary Power
Choice of 115 Vac or 28 Vdc versions
Panel Lighting
Choice of 5 Vac/Vdc or 28 Vdc versions
UP/DN Range Control
Pushbutton range control mounted on front panel of TA/RA/VSI display. The range control allows the selection of 1, 3, 5, 10, 15, 20, or 40 nautical mile display ranges. Specific ranges and range groups available are defined by the software version in use.
TA SEL Switch
Declutters all traffic symbols from display. If a TA or RA occurs, the All Traffic is automatically displayed.
BRT Control
Allows manual adjustment of display brightness
Table 14 IVA-81A TA/RA/VSI Features
006-05340-0007 Rev. 7
34-40-01
Page 17 Sept/2004
N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL
CHARACTERISTIC
DESCRIPTION
Form Factor
3 ATI x 7.5 inches deep
Components
Solid state. No mechanical parts
Physical Dimensions
See Figure 2015 IVA 81A (TA/RA/VSI) Outline Drawing
Weight
See Figure 2015 IVA 81A (TA/RA/VSI) Outline Drawing
Mounting
Front, panel mount
Primary Power
115 V 400 Hz, 22 W; or 28 Vdc, 29 W.
Reference Power
+/-12 Vdc reference power if altitude rate source input is ARINC 575 analog. 26 Vac reference power if altitude rate source input is ARINC 565 analog.
Lighting Power
5 Vac or 5 Vdc, 195 mA; or 28 Vdc, 135 mA.
Operating Temperature Range
-15 °C to + 70 °C
Number of Intruder Symbol 3-30
Maximum determined by TCAS processor program strap configuration.
Display
High resolution, full color dot matrix LCD. Combination vertical speed and traffic display.
Vertical Speed Input
The IVA-81A meets the requirements of both type B and type C VSI indicators, pneumatic or air data electrical input. Both ARINC 500 and 700 series air data input accepted.
Data Input
High-speed ARINC 429
Front-Mounted Range Control
Optional
Front-Mounted TA SEL Switch and BRT Control
Optional
Pneumatic Connector (Located on indicator rear panel)
See Figure 2002 IVA-81A/B/C/D Rear Connector Locations
Electrical Connector (Located on indicator rear panel)
See Figure 2003 IVA-81A/B/C/D Electrical Connector Pin Locations
TSO
C119a, C8c
Environmental Certification
See Figure 16 IVA 81A/B Environmental Certification Categories
Table 15 IVA-81A TA/RA/VSI Specifications
006-05340-0007 Rev. 7
34-40-01
Page 18 Sept/2004
N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL F.
IVA-81B RA/VSI Listed below are versions, features, and specifications of the IVA81B RA/VSI. HONEYWELL PART NUMBER
VERSION NUMBER
FACE PLATE
PRIMARY POWER
PANEL LIGHTING
066-50002
-8101
Black
115 Vac
5 Vac/Vdc
-8102
Gray
115 Vac
5 Vac/Vdc
-8103
Brown
115 Vac
5 Vac/Vdc
-8104
Blue
115 Vac
5 Vac/Vdc
-0901
Gray
115 Vac
5 Vac/Vdc
-1001
Brown
115 Vac
5 Vac/Vdc
Table 16 IVA-81B RA/VSI Versions
FEATURE
DESCRIPTION
Basic Unit
Displays resolution advisories and indicates vertical speed
Faceplate
Choice of faceplate colors
Primary Power
Choice of 115 Vac or 28 Vdc versions
Panel Lighting
Choice of 5 Vac/Vdc or 28 Vdc versions
Table 17 IVA-81B RA/VSI Features
006-05340-0007 Rev. 7
34-40-01
Page 19 Sept/2004
N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL CHARACTERISTIC
DESCRIPTION
Form Factor
3 ATI x 7.5 inches deep
Components
Electromechanical and solid state
Physical Dimensions
See Figure 2016 IVA 81B (RA/VSI) Outline Drawing
Weight
See Figure 2016 IVA 81B (RA/VSI) Outline Drawing
Mounting
Front, panel mount
Primary Power
115 V 400 Hz, 20 W; or 28 Vdc, 29 W
Reference Power
+/-12 Vdc reference power if altitude rate source input is ARINC 575 analog. 26 Vac reference power if altitude rate source input is ARINC 565 analog.
Lighting Power
5 Vac or 5 Vdc; or 28 Vdc
Operating Temperature Range
-15 °C to + 70 °C
Display
Lamps around the periphery of a fixed vertical speed scale and electromechanical needle. Combination vertical speed and resolution advisory display.
Vertical Speed Input
The IVA-81B meets the requirements of both type B and type C VSI indicators, pneumatic or air data electrical input.
Data Input from TCAS
High speed ARINC 429
CHARACTERISTIC
DESCRIPTION
Pneumatic Connector
See Figure 2002 IVA-81A/B/C/D Rear Connector Locations
Electrical Connector
See Figure 2003 IVA-81A/B/C/D Electrical Connector Pin Locations
TSO
C119a, C8c
Environmental Certification
See Figure 16 IVA 81A/B Environmental Certification Categories
Table 18 IVA-81B RA/VSI Specifications
006-05340-0007 Rev. 7
34-40-01
Page 20 Sept/2004
N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL G.
IVA-81C/IVA-81D TA/RA/VSI Listed below are versions, features, and specifications of the IVA81C (P/N 066-50053-XXXX) and IVA-81D (P/N 066-01171-XXXX) TA/RA/ VSI.
HONEYWELL PART NUMBER
VERSION NUMBER
BEZEL
PRIMARY POWER
RANGE CONTROL UP⋅DN
066-50053
-2704
Black
28 V dc
-2804
Gray
28 V dc
TA SELECT SWITCH
LIGHTING BUS
BRIGHT CONTROL (DIM POT)
X
5 V ac or dc
X
X
5 V ac or dc
X
Table 19 IVA-81C TA/RA/VSI Versions
FEATURE
DESCRIPTION
Basic Unit
Displays resolution advisories, traffic advisories, and indicates vertical speed.
UP/DN Range Control
Pushbutton range control mounted on front panel of TA/RA/VSI display. The range control allows selection of 3, 5, 10, 20, or 40 nautical mile display ranges. Specific ranges and range groups available are defined by the software version in use.
TA SEL Switch
Declutters all traffic symbols from display. If a TA or RA occurs, All Traffic is automatically displayed.
BRT Control
Allows manual adjustment of display brightness.
Table 20 IVA-81C TA/RA/VSI Features
006-05340-0007 Rev. 7
34-40-01
Page 21 Sept/2004
N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL HONEYWELL PART NUMBER
VERSION NUMBER*
SOFTWARE VERSION
066-01171
-0901
01/06
Black
115 V ac
X
5 V ac or dc
X
-0903
03/03
Black
115 V ac
X
5 V ac or dc
X
-0904
04/03
Black
115 V ac
X
5 V ac or dc
X
-1001
01/06
Gray
115 V ac
X
5 V ac or dc
X
-1004
04/06
Gray
115 V ac
X
5 V ac or dc
X
-1101
01/06
Brown
115 V ac
X
5 V ac or dc
X
-1704
04/03
Black
28 V dc
X
5 V ac or dc
X
-1804
04/03
Gray
28 V dc
X
5 V ac or dc
X
-2304
04/03
Black
28 V dc
X
28 V dc
X
-2702
02/03
Black
28 V dc
X
5 V ac or dc
X
-2704
04/03
Black
28 V dc
X
5 V ac or dc
X
-2804
04/03
Gray
28 V dc
X
5 V ac or dc
X
-3104
04/03
Black
28 V dc
X
28 V dc
X
-3404
04/03
Gray
115 V ac
5 V ac or dc
X
-3504
04/03
Black
115 V ac
X
5 V ac or dc
X
-3604
04/03
Gray
115 V ac
X
5 V ac or dc
X
-3704**
06/01
Black
28 V dc
X
5 V ac or dc
X
-3706**
06/01
Black
115 V ac
X
5 V ac or dc
X
-8102
01/06
Gray
115 V ac
* **
BEZEL
PRIMARY POWER
RANGE CONTROL UP⋅DN
TA SELECT SWITCH
LIGHTING BUS
BRIGHT CONTROL (DIM POT)
5 V ac or dc
Honeywell part number 066-01171-XXXX where -xxxx = Version Number NVIS-compatible Version, remaining versions have a light sensor.
Table 21 IVA-81D TA/RA/VSI Versions
FEATURE
DESCRIPTION
Basic Unit
Displays resolution advisories, traffic advisories, and indicates vertical speed.
UP/DN Range Control
Pushbutton range control mounted on front panel of TA/RA/VSI display. The range control allows selection of 3, 5, 10, 20, or 40 nautical mile display ranges. Specific ranges and range groups available are defined by the software version in use.
TA SEL Switch
Declutters all traffic symbols from display. If a TA or RA occurs, All Traffic is automatically displayed.
BRT Control
Allows manual adjustment of display brightness.
Table 22 IVA-81D TA/RA/VSI Features
006-05340-0007 Rev. 7
34-40-01
Page 22 Sept/2004
N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL CHARACTERISTIC
DESCRIPTION
Form Factor
3 ATI x 7.5 inches deep
Components
Solid state. No mechanical parts
Overall Dimensions
See Figure 2017 IVA 81C (TCAS) Outline Drawing or Figure 2018 IVA 81D (TCAS) Outline Drawing
Maximum Weight
See Figure 2017 IVA 81C (TCAS) Outline Drawing or Figure 2018 IVA 81D (TCAS) Outline Drawing
Mounting
Front, panel mount, Marmon clamp or equivalent
Power Requirements Primary
115 V ac 400 Hz, or 28 V dc. Maximum power dissipation 40 watts (short term at cold temperature), at full brightness including display warm-up at low temperature.
Lighting
5 V ac or dc or 28 V dc
Reference
+12 V dc if altitude rate source input is ARINC 575 analog. 26 V ac if altitude rate source input is ARINC 565 analog.
Operating Temperature Range
-20 °C to + 70 °C
Number of Intruder Symbol 3-30
Maximum determined by TCAS processor program strap configuration
Display
High resolution, full color dot matrix LCD. Combination vertical speed, and traffic display
Vertical Speed Input
The IVA 81C / IVA 81D meet the requirements of both type B and type C VSI indicators. Pneumatic or air data electrical input. Both ARINC 500 and 700 series air data input accepted.
Data Input
High-speed ARINC 429
Front-Mounted Range Control
Optional
Front-Mounted TA SEL Switch and BRT Control
Optional
Pneumatic Connector (Located on indicator rear panel)
See Figure 2002 IVA-81A/B/C/D Rear Connector Locations
Electrical Connector (Located on indicator rear panel)
See Figure 2003 IVA-81A/B/C/D Electrical Connector Pin Locations
TSO
C118, C119a, C8d (81C) C118, C119b, C8d (81D)
Software Certification
DO-178B, Level B
Environmental Certification
See Figure 17 IVA 81C Environmental Qualification Form or Figure 18 IVA 81D Environmental Qualification Form
Table 23 IVA-81C/IVA-81D TA/RA/VSI Specifications
006-05340-0007 Rev. 7
34-40-01
Page 23 Sept/2004
N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL H.
GC 362A TCAS Graphics Processor Listed below are versions, features, and specifications of the GC 362A TCAS graphics processor.
HONEYWELL PART NUMBER
VERSION NUMBER
PRIMARY POWER
REMOTE SWITCH
071-01505
-0102*
28 Vdc
X
RDS/RDR SERIES, HONEYWELL PRIMUS**
-0103
28 Vdc
X
RDS/RDR SERIES, HONEYWELL PRIMUS**
-0203
28 Vdc
X
RDS/RDR SERIES, COLLINS**
* **
RADAR INDICATOR
Version -0102 replaced by version -0103. See Table 25 GC 362A TCAS Graphics Processor Features for model compatibility.
Table 24 GC 362A TCAS Graphics Processor Versions
FEATURE
DESCRIPTION
Basic Unit
Remote mounted graphics processor, converts high speed 429 from ARINC 735 processor for display on weather radar indicator.
Primary Power
28 Vdc power input
Remote Switch
Discrete switch that allows for manual mode control of the graphic processor. Modes available are WX Radar Only, WX Radar/TCAS overlay, and TCAS Only.
TCAS Processor
Compatible with Honeywell TPU 67A
Radar Systems:
All versions compatible with Honeywell RDS 81, RDS 82, RDS 84, RDS 86, RDR 2000, and RDR 2100. -0102 Compatible with Honeywell Primus 200, 300SL, 400, 800 and P90 series radars. -0103 Compatible with Honeywell Primus 200, 300SL, 400, 650, 800, 870 and P90 series radars. -0203 Compatible with Collins IND-270 radar indicator.
Table 25 GC 362A TCAS Graphics Processor Features
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL CHARACTERISTIC
DESCRIPTION
Physical Dimensions
See Figure 2019 GC 362 TCAS Graphics Processor Outline Drawing
Weight
See Figure 2019 GC 362 TCAS Graphics Processor Outline Drawing
Mounting
Remote
Power Requirements
28 Vdc, 0.9 A max.
TSO
C105
Temperature: Operating
-55 °C to +70 °C
Storage
-55 °C to +85 °C
Data Input
High Speed ARINC 429
Altitude
55,000 ft.
Symbology: Red-filled square (TCAS II only)
Resolution Advisory (RA) intruder
Yellow-filled square
Traffic Advisory (TA)
White-filled diamond
Proximity intruder
White unfilled diamond
Non-threat intruder
Self-test Capability
Initiated by TCAS system with label 270 set to functional test.
Environmental Certification
See Figure 15 GC 362A Environmental Qualification Form
Table 26 GC 362A TCAS Graphics Processor Specifications
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL I.
MST 67A Mode S Transponder Listed below are versions, features, and specifications of the MST 67A Mode S transponder.
HONEYWELL PART NUMBER
VERSION NUMBER
PRIMARY POWER
BITE
DIVERSITY
BURST TUNING
REMOTE IDENT
DATA LINK
FLIGHT ID REPORTING
066-01143
-0301*
14-28 V
FULL
X
-0601
14-28 V
FULL
X
-1101
14-28 V
LIMITED
X
3
X
-1301
14-28 V
FULL
X
3
X
-1602
14-28 V
FULL
X
3
X
2 X
X
2
* Version -0301 replaced by version -0601. NOTE:
Antenna diversity is necessary for a TCAS configuration.
Table 27 MST 67A Mode S Transponder Versions
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL FEATURE
DESCRIPTION
Basic Unit
Provides microprocessor controlled processing of ATCRBS and Mode S interrogations and replies. Provides ATC transponder functions for ATCRBS Mode A, ATCRBS Mode C, and SPI. Processes Mode S interrogations and replies in accordance with RTCA DO-181A and ARINC 718. Interfaces with TCAS and various data sources. Contains automatic self-test.
Primary Power
13.75 to 28 Vdc power input.
BITE
The Built In Test Equipment will annunciate faults. The faults will be displayed externally by the control unit or internally by an LED segment on the I/O processor board.
Antenna Diversity
Provides improved air-to-air surveillance and communication by employing two antennas; one mounted on the top, and the other mounted on the bottom. Antenna selection is automatic, and accomplished on the basis of the relative strengths of the detected interrogation signals.
TCAS Compatibility
Versions with antenna diversity are certified compatible with TCAS operation.
Burst Tuning
Compatible with “burst mode” control word format, where tuning data is transmitted only during tuning activity and not refreshed in between.
Remote Ident
Allows for IDENT transmission from a source other than a control unit.
Data Link
Level 2 limited capability that supports TCAS only, as defined by DO181A MOPS. Level 3 (Comm A/B and Comm C ELM) datalink and Flight ID reporting, with separate ADLP input/output ARINC 429 ports, as defined by DO-181A MOPS and ARINC 718.
Flight ID Reporting
Flight ID ARINC 429 input port, as defined by DO-181A MOPS and ARINC 718.
Table 28 MST 67A Mode S Transponder Features
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL CHARACTERISTIC
DESCRIPTION
TSO Compliance
C112 2A1 101 011 (-0301, -0601 versions) C112 3A2 121 011 (-1101, -1301, -1602 versions)
Form Factor
1 MCU ARINC 600 (1/4 ATR short).
Physical Dimensions
See MST 67A Install Manual 34-54-01, outline drawing
Weight
See MST 67A Install Manual 34-54-01, outline drawing
Power Requirements
+13.75-28 Vdc, 45 watts max.
Temperature Range
A2 -15 °C to +70 °C F2 -55 °C to +85 °C
Maximum Humidity
95%
Cooling
No forced air cooling required
Vibration
Constant total excursion of 0.02" from 5 to 50 Hz with a maximum acceleration of 1.5 G. Constant acceleration of 0.5 G from 50 to 200 Hz.
Shock
Rigid mounting 6 G operational, 15 G crash safety.
Connector
ARINC 404A
Transmitter Power
400 watts (nominal)
Transmit Reply Rate Capability
Rate limits of replies: ATCRBS 750 PRF, Mode S 50 PRF.
Transmit Frequency
1090 ±1 MHz
Input VSWR
1.5:1
Receive Frequency
1030 ±0.2 MHz
Altitude Inputs
Dual ARINC 575 Air Data (ARINC 419), Dual ARINC 706 Air Data (ARINC 429), Dual ARINC 407 Synchro, Dual Gillham (Mode C Gray Code)
Control Inputs
Dual ARINC 720 (ARINC 429)
Maintenance Inputs
Per ARINC 604 (ARINC 429)
Datalink I/O
Per ARINC 718 (ARINC 429)
Flight ID Input
Per ARINC 718 (ARINC 429)
TCAS I/O
Per ARINC 735 (High Speed ARINC 429)
Table 29 MST 67A Mode S Transponder Specifications (Sheet 1 of 3)
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL
CHARACTERISTIC
DESCRIPTION
Squitter
Transmitted at 1 ±0.2 sec random, full self verification of every squitter’s data and occurrence.
Suppression
ARINC 718
Receiver Sensitivity and Dynamic Range
The MTL for ATCRBS and ATCRBS/Mode S All-Call interrogations will be -73 ±4 dB. The MTL for Mode S format interrogations will be -74 ±3 dB. The reply efficiency will be at least 90% for all Mode S interrogations between MTL +3 dB and -21 dB. The reply efficiency will be not more than 10% for interrogations at signal levels below -81 dB. The variation of the MTL between ATCRBS Mode A and Mode C interrogations will not exceed 1 dB. The reply efficiency will be at least 90% for ATCRBS and ATCRBS/Mode S All-Call interrogations between MTL +3 dB and -21 dB.
Receiver Sensitivity Variations with Frequency
The RF input level required to produce 90% replies will not vary more than 1 dB, nor will it increase above -69 dBm level for standard ATCRBS interrogation signals between 1029.8 and 1030.2 MHz.
Receiver Selectivity
The standard ATCRBS interrogation signal required to trigger the transponder below 1005 MHz and above 1055 MHz will be at least 60 dB stronger than that required to trigger the transponder at 1030 MHz with the same reply efficiency.
Unwanted RF Output
When not transmitting, the transponder will not emit more than -70 dBm at any frequency within 3 MHz of 1090 MHz. This “not transmitting” period of time allows for 10 µsec transition zones preceding and following any transmission.
ATCRBS Reply Pulse Shape
All ATCRBS reply pulses and the SPI pulse will have rise times between 0.05 and 0.1 µsec and decay times between 0.05 and 0.2 µsec. Each pulse will have a duration of 0.45 ±0.1 µsec.
Table 29 MST 67A Mode S Transponder Specifications (Sheet 2)
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL
CHARACTERISTIC
DESCRIPTION
ATCRBS Reply Pulse Amplitude Variation
The pulse amplitude of any one ATCRBS reply pulse relative to another in any one reply train will not exceed 1 dB.
Mode S Reply Pulse Amplitude Variation
The pulse amplitude of any one Mode S reply pulse relative to another in any one reply train will not exceed 2 dB.
Mode S Reply Pulse Shape
All Mode S reply pulses will have a rise time ≤0.1 µsec and a fall time ≤0.2 µsec. Each pulse will have a duration of 0.5 ±0.05 µsec. The shape will also be consistent with the following spectrum requirements: Deviation from Relative Carrier (MHz) Amplitude (dB) 1.3 ≤ Freq < 7.0 3 7.0 ≤ Freq < 23 20 23 ≤ Freq < 78 40 78 ≤ Freq 60
Environmental Certification
See Figure 12 MST 67A Environmental Qualification Form (-0000), Figure 13 MST 67A Environmental Qualification Form (-0010),or Figure 14 MST 67A Environmental Qualification Form (-0020).
Table 29 MST 67A Mode S Transponder Specifications (Sheet 3)
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL J.
KFS 578A Mode S/TCAS II Control Unit Configurations Listed below are versions, features, and specifications of the KFS 578A control unit that are compatible with TCAS II.
HONEYWELL VERSION PART NUMBER
FACE PLATE
PANEL LIGHTING
ON/OFF SWITCH
071-01507
-1701
Black
28 Vdc
X
Normal
-1801
Gray
28 Vdc
X
Normal
-1901
Black
5 Vac/Vdc
X
Normal
-2001
Gray
5 Vac/Vdc
X
Normal
-2201
Gray
28 Vdc
Normal
-2301
Black
5 Vac/Vdc
Normal
-3502
Black
5 Vac/Vdc
-4102
Black
-4202
X
DUAL XPNDR 1/2
TCAS RANGE TDR 94D SWITCH COMPATIBLE
“POPUP” COMPATIBLE
X
EXTND
28 Vdc
X
EXTND
Gray
28 Vdc
X
EXTND
-4302
Black
5 Vac/Vdc
X
EXTND
-4402
Gray
5 Vac/Vdc
X
EXTND
-4902
Black
28 Vdc
X
X
No
-5002
Gray
28 Vdc
X
X
No
-5102
Black
5 Vac/Vdc
X
X
No
-5202
Gray
5 Vac/Vdc
X
X
No
-3303
Black
28 Vdc
X
X
EXTND
X
-3403
Gray
28 Vdc
X
X
EXTND
X
-3503
Black
5 Vac/Vdc
X
X
EXTND
X
-3603
Gray
5 Vac/Vdc
X
X
EXTND
X
-4903
Black
28 Vdc
X
X
No
X
-5003
Gray
28 Vdc
X
X
No
X
-5103
Black
5 Vac/Vdc
X
X
No
X
-5203
Gray
5 Vac/Vdc
X
X
No
X
-5503
Black
5 Vac/Vdc
X
No
X
-5603
Gray
5 Vac/Vdc
X
No
X
-4304
Black
5 Vac/Vdc
X
EXTND/SLCT
X
X
-4404
Gray
5 Vac/Vdc
X
EXTND/SLCT
X
X
* -XX04 software versions provide "POP-UP” display mode as a switched or strap option
and “Select (SLCT)” range as a strap option.
Table 30 KFS 578A Control Unit Versions
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL FEATURE
DESCRIPTION
Basic Unit
Microprocessor based control unit for controlling a transponder. The unit contains all controls required for transponder operation including: TEST, STANDBY, ON (transponder), ALTITUDE, VFR and IDENT. Some versions are compatible with the Collins TDR 94D.
Faceplate
Choice of faceplate colors
Primary Power
28 Vdc power input
Panel Lighting
Choice of 5 Vac/Vdc or 28 Vdc version dimming source
ON/OFF Switch
Turns the system ON or OFF
Dual Xpndr 1/2
Provides control of two individually selected transponders
TCAS Range Control Switch
Selects the TCAS traffic display range according to the KFS 578A version configuration: -NORMAL 3, 5, 10, or 15 nm; -EXTENDED (EXTND) 3, 5, 10, 15, 20, or 40 nm; -SELECT (SLCT) 5, 10, 20, or 40 nm. “Select” range is an installation strap option available on -XX04 versions. Refer to Table 2005 KFS 578A Control Unit Connector Pin Names (P5781). -NO RANGE control units annunciate on the display.
TCAS
The TCAS configuration contains the following elements: ABOVE/NORMAL/BELOW: Selects relative altitude display limits for nonthreat category aircraft on traffic display. TA: Places the TCAS in the Traffic Advisory Only mode. TA/RA: Places the TCAS in the Traffic Advisory/Resolution Advisory mode. FL: TCAS Flight Level function causes the TCAS indicator to change displayed altitude from Relative Altitude (intruder to own aircraft) to absolute altitude.
POP-UP
On -XX04 units an external strap or switch is required to select one of two options: MANUAL or AUTO mode. In Honeywell EFIS installations, the Traffic display can be brought up on the MultiFunctional Display (MFD) by a deep toggle of the TCAS button located on the EFIS controller. If the "AUTO" mode is active, the Traffic display can "POP-UP", initiated by the presence of traffic.
Table 31 KFS 578A Control Unit Features
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL
CHARACTERISTIC
DESCRIPTION
Physical Dimensions
See Figure 2020 KFS 578A Control Unit Outline Drawing
Weight
See Figure 2020 KFS 578A Control Unit Outline Drawing
Mounting
Front panel rail mount
Power Requirements Primary
28 Vdc, 350 mA, 10 W.
Display
27.5 Vdc, 10.5 W.
Lighting
5 Vac 400 Hz or 5 Vdc, 300 mA, 1.5 W; or 28 Vdc, 75 mA, 2.1 W.
Temperature Operating
-35 °C to +55 °C
Storage
-55 °C to +85 °C
Cooling
No forced cooling required
Operational Characteristics
ARINC 718
Data Output
Low speed ARINC 429
TSO Compliance
TSO C112
Environmental Certification
See Figure 7 KFS 578A Environmental Qualification Form (-0000) or Figure 8 KFS 578A Environmental Qualification Form (-0010)
Table 32 KFS 578A Control Unit Specifications
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL K.
PS-578A Mode S/TCAS II Control Unit Configurations Listed below is a KFS 578A to PS-578A cross-reference for units compatible with TCAS II.
KFS 578A 071-01507 -1701
-1801
-1901
-2001
-2201
-2301
-3502
-4102
-4202
KFS LAMP 28V
28V
5V
5V
28V
5V
5V
28V
28V
PS-578A 071-01618
FACE PLATE
DISPLAY COLOR
-0026
BLK
White
-0126
BLK
Amber
-0226
BLK
NVIS
-0025
GRY
White
-0125
GRY
Amber
-0225
GRY
NVIS
-0026
BLK
White
-0126
BLK
Amber
-0226
BLK
NVIS
-0025
GRY
White
-0125
GRY
Amber
-0225
GRY
NVIS
-0027
GRY
White
-0127
GRY
Amber
-0227
GRY
NVIS
-0028
BLK
White
-0128
BLK
Amber
-0228
BLK
NVIS
-0022
BLK
White
-0122
BLK
Amber
-0222
BLK
NVIS
-0026
BLK
White
-0126
BLK
Amber
-0226
BLK
NVIS
-0025
GRY
White
-0125
GRY
Amber
-0225
GRY
NVIS
DUAL XPNDR 1/2
ON/OFF SWITCH
TCAS
RANGE CONTROL
YES
NO
2
Limited
YES
NO
2
Limited
YES
NO
2
Limited
YES
NO
2
Limited
NO
NO
2
Limited
NO
NO
2
Limited
YES
YES
2
Extended
YES
NO
2
Extended
YES
NO
2
Extended
Table 33 KFS 578A - PS-578A Configuration Cross-Reference (TCAS II)
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL KFS 578A 071-01507 -4302
-4402
-4902
-5002
-5102
-5202
-3303
-3403
-3503
-3603
-4903
KFS LAMP 5V
5V
28V
28V
5V
5V
28V
28V
5V
5V
28V
PS-578A 071-01618
FACE PLATE
DISPLAY COLOR
-0026
BLK
White
-0126
BLK
Amber
-0226
BLK
NVIS
-0025
GRY
White
-0125
GRY
Amber
-0225
GRY
NVIS
-0022
BLK
White
-0122
BLK
Amber
-0222
BLK
NVIS
-0021
GRY
White
-0121
GRY
Amber
-0221
GRY
NVIS
-0022
BLK
White
-0122
BLK
Amber
-0222
BLK
NVIS
-0021
GRY
White
-0121
GRY
Amber
-0221
GRY
NVIS
-0022
BLK
White
-0122
BLK
Amber
-0222
BLK
NVIS
-0021
GRY
White
-0121
GRY
Amber
-0221
GRY
NVIS
-0022
BLK
White
-0122
BLK
Amber
-0222
BLK
NVIS
-0021
GRY
White
-0121
GRY
Amber
-0221
GRY
NVIS
-0022
BLK
White
-0122
BLK
Amber
-0222
BLK
NVIS
DUAL XPNDR 1/2
ON/OFF SWITCH
TCAS
RANGE CONTROL
YES
NO
2
Extended
YES
NO
2
Extended
YES
YES
2
No
YES
YES
2
No
YES
YES
2
No
YES
YES
2
No
YES
YES
2
Extended
YES
YES
2
Extended
YES
YES
2
Extended
YES
YES
2
Extended
YES
YES
2
No
Table 33 KFS 578A - PS-578A Configuration Cross-Reference (TCAS II)
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL KFS 578A 071-01507 -5003
-5103
-5203
-5503
-5603
-4304
-4404
KFS LAMP 28V
5V
5V
5V
5V
5V
5V
PS-578A 071-01618
FACE PLATE
DISPLAY COLOR
-0021
GRY
White
-0121
GRY
Amber
-0221
GRY
NVIS
-0022
BLK
White
-0122
BLK
Amber
-0222
BLK
NVIS
-0021
GRY
White
-0121
GRY
Amber
-0221
GRY
NVIS
-0024
BLK
White
-0124
BLK
Amber
-0224
BLK
NVIS
-0023
GRY
White
-0123
GRY
Amber
-0223
GRY
NVIS
-0026
BLK
White
-0126
BLK
Amber
-0226
BLK
NVIS
-0025
GRY
White
-0125
GRY
Amber
-0225
GRY
NVIS
DUAL XPNDR 1/2
ON/OFF SWITCH
TCAS
RANGE CONTROL
YES
YES
2
No
YES
YES
2
No
YES
YES
2
No
NO
YES
2
No
NO
YES
2
No
YES
NO
2
Select
YES
NO
2
Select
Table 33 KFS 578A - PS-578A Configuration Cross-Reference (TCAS II)
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL
NOTE:
The PS-578A is configured by grounding (*FCDE) ATE Test J1 pin 24 using the configuration programming harness at initial power up, and dialing in a KFS 578A version number with the A/N/B Rotary Selector or Range Rotary Selector. Refer to Figure 19 PS-578A Configuration Programming Harness to fabricate the configuration programming harness. Refer to Table 33 KFS 578A - PS-578A Configuration CrossReference (TCAS II) for compatible PS-578A replacements for KFS 578A units and for range control options.
NOTE:
PS-578A versions that emulate KFS 578A -XX04 versions provide “Select” range and "POP-UP” display mode as installation strap or switch options. Refer to Table 2006 PS-578A Control Unit Connector (J1) Pin Definitions.
NOTE:
Range Control is configured by grounding ATE Test (FCDE) J1 pin 24 at power up, and choosing a compatible KFS 578A version number with the desired range option by dialing the A/N/B Rotary Selector or Range Rotary Selector.
006-05340-0007 Rev. 7
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL
Listed below are versions, features, and specifications of the PS578A control units that are compatible with TCAS II. HONEYWELL PART NUMBER
VERSION
FACE PLATE
DISPLAY COLOR
DUAL XPNDR 1/2
ON/OFF SWITCH
LAMP VOLTS
071-01618
-0021
Gray
White
Yes
Yes
5vac/5vdc or 28vdc
-0022
Black
White
Yes
Yes
5vac/5vdc or 28vdc
-0023
Gray
White
No
Yes
5vac/5vdc or 28vdc
-0024
Black
White
No
Yes
5vac/5vdc or 28vdc
-0025
Gray
White
Yes
No
5vac/5vdc or 28vdc
-0026
Black
White
Yes
No
5vac/5vdc or 28vdc
-0027
Gray
White
No
No
5vac/5vdc or 28vdc
-0028
Black
White
No
No
5vac/5vdc or 28vdc
-0121
Gray
Amber
Yes
Yes
5vac/5vdc or 28vdc
-0122
Black
Amber
Yes
Yes
5vac/5vdc or 28vdc
-0123
Gray
Amber
No
Yes
5vac/5vdc or 28vdc
-0124
Black
Amber
No
Yes
5vac/5vdc or 28vdc
-0125
Gray
Amber
Yes
No
5vac/5vdc or 28vdc
-0126
Black
Amber
Yes
No
5vac/5vdc or 28vdc
-0127
Gray
Amber
No
No
5vac/5vdc or 28vdc
-0128
Black
Amber
No
No
5vac/5vdc or 28vdc
-0221
Gray
NVIS
Yes
Yes
5vac/5vdc or 28vdc
-0222
Black
NVIS
Yes
Yes
5vac/5vdc or 28vdc
-0223
Gray
NVIS
No
Yes
5vac/5vdc or 28vdc
-0224
Black
NVIS
No
Yes
5vac/5vdc or 28vdc
-0225
Gray
NVIS
Yes
No
5vac/5vdc or 28vdc
-0226
Black
NVIS
Yes
No
5vac/5vdc or 28vdc
-0227
Gray
NVIS
No
No
5vac/5vdc or 28vdc
-0228
Black
NVIS
No
No
5vac/5vdc or 28vdc
Table 34 PS-578A Control Unit Versions
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL FEATURE
DESCRIPTION
Basic Unit
Microprocessor based transponder control unit. The unit contains all controls required for transponder operation including: TEST, STANDBY, ON (transponder), ALTITUDE, VFR and IDENT.
Faceplate
A choice of faceplate colors are available
ON/OFF Switch
Turns the control unit ON or OFF
1/2 Dual
Provides control of two, individually selected transponders
TCAS Range Control Switch
Selects the TCAS traffic display range according to the emulated KFS 578A configuration:
TCAS
The TCAS configuration contains the following elements:
-NORMAL 3, 5, 10, or 15 nm; -EXTENDED 3, 5, 10, 15, 20, or 40 nm; -SELECT 5, 10, 20, or 40 nm. “Select” range is an installation strap option available to units emulating KFS 578A -XX04 versions. Refer to Table 2006 PS-578A Control Unit Connector (J1) Pin Definitions. -NO RANGE control units flash “RNG CNTRL” for 1 sec and “ON DSPL” for 1 sec when the Range rotary is activated.
ABOVE/NORMAL/BELOW: Selects relative altitude display limits for non-threat category aircraft on traffic display. TA: Places the TCAS in the Traffic Advisory mode. TA/RA: Places the TCAS in the Traffic Advisory/Resolution Advisory mode. FL: TCAS Flight Level function causes the TCAS indicator to change displayed altitude from Relative Altitude (intruder to own aircraft) to absolute altitude. POP-UP
On units emulating KFS 578A -XX04 versions an external switch or strap is required to select one of two options: MANUAL or AUTO mode. In Honeywell EFIS installations, the Traffic display can be brought up on the MultiFunctional Display (MFD) by a deep toggle of the TCAS button located on the EFIS controller. If the "AUTO" mode is active, the Traffic display can "POP-UP," initiated by the presence of traffic.
FID Pushbutton
Allows entry of alpha numeric flight identification and annunciates “FID” on display.
Lamp Voltage
Lamps can be powered by 5 Vac, 5 Vdc, or 28 Vdc dimming source.
Table 35 PS-578A Control Unit Features
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL
CHARACTERISTIC
DESCRIPTION
Dimensions:
See Figure 2021 PS-578A Control Unit Outline Drawing
Weight:
See Figure 2021 PS-578A Control Unit Outline Drawing
Center of Gravity:
See Figure 2021 PS-578A Control Unit Outline Drawing
Power Requirements:
28 Vdc at 7 watts, maximum
Connectors:
One 29-pin sub-D, one 9-pin sub-D. See Figure 2005 PS578A Mode S/TCAS Control Unit Rear Connector (J1) and Figure 2006 PS-578A Mode S/TCAS Control Unit Rear Connector (J2)
Temperature: Operating Storage
-20 °C to +70 °C -55 °C to +85 °C
Cooling:
No forced cooling required
TSO:
C112, C119b
Environmental Certification:
See Figure 9 PS-578A Environmental Qualification Form
Table 36 PS-578A Control Unit Specifications
006-05340-0007 Rev. 7
34-40-01
Page 40 Sept/2004
N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL L.
PS-550 Mode S/TCAS II Control Unit Configurations Listed below are versions, features, and specifications of the PS550 control units that are compatible with TCAS II.
HONEYWELL VERSION PART NUMBER
FACE PLATE
DISPLAY COLOR
DUAL XPNDR 1/2
ON/OFF SWITCH
LAMP VOLTS
RANGE CONTROL OPTION*
071-01619
-0021
Gray
White
Yes
Yes
5vac/5vdc or 28vdc
Yes
-0022
Black
White
Yes
Yes
5vac/5vdc or 28vdc
Yes
-0023
Gray
White
No
Yes
5vac/5vdc or 28vdc
Yes
-0024
Black
White
No
Yes
5vac/5vdc or 28vdc
Yes
-0025
Gray
White
Yes
No
5vac/5vdc or 28vdc
Yes
-0026
Black
White
Yes
No
5vac/5vdc or 28vdc
Yes
-0027
Gray
White
No
No
5vac/5vdc or 28vdc
Yes
-0028
Black
White
No
No
5vac/5vdc or 28vdc
Yes
-0121
Gray
Amber
Yes
Yes
5vac/5vdc or 28vdc
Yes
-0122
Black
Amber
Yes
Yes
5vac/5vdc or 28vdc
Yes
-0123
Gray
Amber
No
Yes
5vac/5vdc or 28vdc
Yes
-0124
Black
Amber
No
Yes
5vac/5vdc or 28vdc
Yes
-0125
Gray
Amber
Yes
No
5vac/5vdc or 28vdc
Yes
-0126
Black
Amber
Yes
No
5vac/5vdc or 28vdc
Yes
-0127
Gray
Amber
No
No
5vac/5vdc or 28vdc
Yes
-0128
Black
Amber
No
No
5vac/5vdc or 28vdc
Yes
-0221
Gray
NVIS
Yes
Yes
5vac/5vdc or 28vdc
Yes
-0222
Black
NVIS
Yes
Yes
5vac/5vdc or 28vdc
Yes
-0223
Gray
NVIS
No
Yes
5vac/5vdc or 28vdc
Yes
-0224
Black
NVIS
No
Yes
5vac/5vdc or 28vdc
Yes
-0225
Gray
NVIS
Yes
No
5vac/5vdc or 28vdc
Yes
-0226
Black
NVIS
Yes
No
5vac/5vdc or 28vdc
Yes
-0227
Gray
NVIS
No
No
5vac/5vdc or 28vdc
Yes
-0228
Black
NVIS
No
No
5vac/5vdc or 28vdc
Yes
*Discrete options for TCAS traffic display range control include: Normal 3, 5, 10, 15 nm; Extended 3, 5, 10, 15, 20, 40 nm; or Range Disabled. Refer to Table 2008 PS-550 Control Unit Connector Pin Name Definitions.
Table 37 PS-550 Control Unit Versions
006-05340-0007 Rev. 7
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL
FEATURE
DESCRIPTION
Basic Unit
Microprocessor based control unit for controlling a transponder. The unit contains all controls required for transponder operation including: TEST, STANDBY, ON (transponder), ALTITUDE, VFR and IDENT. Compatible with the COLLINS TDR-94D transponder.
1/2 Dual
Provides control of two individually selected transponders
TCAS Range Switch
Selects the TCAS nautical mile traffic display according to the installed discrete range option (see Table 2008 PS-550 Control Unit Connector Pin Name Definitions): -NORMAL 3, 5, 10, 15 nm -EXTENDED 3, 5, 10, 15, 20, 40 nm -RANGE DISABLED. INOP is displayed as TCAS Range switch is rotated.
TCAS
The TCAS configuration contains the following elements: ABOVE/NORMAL/BELOW: Selects relative altitude display limits for non-threat category aircraft on traffic display. TA: Places the TCAS in the Traffic Advisory mode. TA/RA: Places the TCAS in the Traffic Advisory/Resolution Advisory mode. FL: TCAS Flight Level function causes the TCAS indicator to change displayed altitude from Relative Altitude (intruder to own aircraft) to absolute altitude.
MODE Pushbutton
ATC Mode - allows entry of the four-digit ATC code. FID Mode - allows entry of alpha numeric flight identification and annunciates “FID” on display. TFC Mode - (Collins TDR-94D) selects traffic display operating mode: pop-up (AUTO) or full-time display (ON) and annunciates on display. FL Mode (Honeywell MST 67A) - allows selection of relative (REL) or absolute (ABS) altitude to be displayed. ADC Mode - selects which air data computer is used by TCAS and annunciates “ADC” and “1” or “2” on display.
Lamp Voltage
Lamps can be powered by 5 Vac, 5 Vdc, or 28 Vdc dimming source.
Lighting Brightness Control
Dim and bright values for panel lighting and LCD backlighting may be adjusted independently.
Table 38 PS-550 Control Unit Features
006-05340-0007 Rev. 7
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL
Dimensions:
See Figure 2022 PS-550 Control Unit Outline Drawing
Weight:
See Figure 2022 PS-550 Control Unit Outline Drawing
Center of Gravity:
See Figure 2022 PS-550 Control Unit Outline Drawing
Power Requirements:
28 Vdc at 7 watts, maximum
Connector:
One 65 pin. See Figure 2007 PS-550 Mode S/TCAS Control Unit Rear Connector
Temperature: Operating Storage
-20 °C to +70 °C -55 °C to +85 °C
Cooling:
No forced cooling required.
TSO:
C112, C119b
Environmental Certification:
See Figure 10 PS-550 Environmental Qualification Form
Table 39 PS-550 Control Unit Specifications
006-05340-0007 Rev. 7
34-40-01
Page 43 Sept/2004
N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL M.
CD 671C Control Unit Listed below are versions, features, and specifications of the CD 671C control unit. DUAL XPNDR 1/2
TCAS RANGE SWITCH
T/Wx SWITCH
5 Vac/Vdc, 28 Vdc
X
X
X
28 Vdc
5 Vac/Vdc, 28 Vdc
X
Black
28 Vdc
5 Vac/Vdc, 28 Vdc
X
-0901
Black
28 Vdc
5 Vac/Vdc, 28 Vdc
X
-1601
Black
28 Vdc
5 Vac/Vdc, 28 Vdc
-1701
Black
28 Vdc
5 Vac/Vdc, 28 Vdc
-1801
Black
28 Vdc
5 Vac/Vdc, 28 Vdc
-1901
Black
28 Vdc
5 Vac/Vdc, 28 Vdc
-2601
Gray
28 Vdc
5 Vac/Vdc, 28 Vdc
X
-2701
Gray
28 Vdc
5 Vac/Vdc, 28 Vdc
X
-2801
Gray
28 Vdc
5 Vac/Vdc, 28 Vdc
X
-2901
Gray
28 Vdc
5 Vac/Vdc, 28 Vdc
X
-3601
Gray
28 Vdc
5 Vac/Vdc, 28 Vdc
-3701
Gray
28 Vdc
5 Vac/Vdc, 28 Vdc
-3801
Gray
28 Vdc
5 Vac/Vdc, 28 Vdc
-3901
Gray
28 Vdc
5 Vac/Vdc, 28 Vdc
HONEYWELL PART NUMBER
VERSION NUMBER
FACE PLATE
PRIMARY POWER
PANEL LIGHTING CHOICE
071-01542
-0601
Black
28 Vdc
-0701
Black
-0801*
X X X
X X
X X
X X
X X
X X
X
* Dim Select
Table 40 CD 671C Control Unit Versions
006-05340-0007 Rev. 7
34-40-01
Page 44 Sept/2004
N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL FEATURE
DESCRIPTION
Basic Unit
Microprocessor based unit contains all controls required for transponder operation including: TEST, STANDBY, ON (transponder), ALTITUDE, VFR and IDENT. Compatible with the Collins TDR 94D transponder.
Faceplate
Choice of faceplate colors
Primary Power
28 Vdc power input
Panel Lighting
All versions can use either 5 Vac/Vdc, or 28 Vdc lamp dimming source.
ON/OFF
Turns the system ON or OFF
Dual XPNDR 1/2
Provides control of two, individually selected transponders
TCAS Range Switch
Selects nautical mile ranges for the traffic display. Nautical mile range scales are 3, 5, 10, 15, 20, and 40.
TCAS
The TCAS configuration contains the following elements: ABOVE/NORMAL/BELOW: Selects relative altitude display limits for nonthreat category aircraft on traffic display. TA: Places the TCAS in the Traffic Advisory Only mode. TA/RA: Places the TCAS in the Traffic Advisory/Resolution Advisory mode. T/Wx: On the weather radar display selects Weather only, Weather with TCAS traffic, or Traffic Only mode. FL: TCAS Flight Level function causes the TCAS indicator to change displayed altitude from Relative Altitude (intruder to own aircraft) to absolute altitude.
Table 41 CD 671C Control Unit Features
006-05340-0007 Rev. 7
34-40-01
Page 45 Sept/2004
N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL CHARACTERISTIC
DESCRIPTION
Physical Dimensions
See Figure 2023 CD 671C Control Unit Outline Drawing
Weight
See Figure 2023 CD 671C Control Unit Outline Drawing
Mounting
Front panel rail mount
Power Requirements Primary
28 Vdc; 350 mA, 10 W
Lighting
5 Vac 400 Hz, 5 Vdc, or 28 Vdc
Temperature: Operating
-35 °C to +55 °C
Storage
-55 °C to +85 °C
Cooling
No forced cooling required
Display
RCTN LCD
Data Output
Low-speed ARINC 429
Front-Mounted Range Control
Optional
Front-Mounted TCAS/WX Control
Optional
Connector
Dual filtered sub-miniature twenty-five pin female. See Figure 2008 CD 671C Control Unit, Rear Connectors
TSO
C112
Software Criticality Level
DO-178A, Level 2 (Essential)
Environmental Certification:
See Figure 6 CD 671C Environmental Qualification Form
Table 42 CD 671C Control Unit Specifications
006-05340-0007 Rev. 7
34-40-01
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL N.
CTA-81A Control Unit Listed below are versions, features, and specifications of the CTA81A control unit. ATC 1/2 SWITCH
ATC FAIL LAMP VOLTS
XPNDR FAIL INPUT
X
X
12-28
OPEN
X
X
12-28
OPEN
No
X
12-28
OPEN
115 Vac
No
X
12-28
OPEN
Black
115 Vac
3-15
X
X
12-28
OPEN
-2201
Gray
115 Vac
3-15
X
X
12-28
OPEN
-2501
Black
115 Vac
No
X
X
12-28
OPEN
-2601
Gray
115 Vac
No
X
X
12-28
OPEN
-3801
Gray
115 Vac
5-40
X
12-28
OPEN
-3901
Gray
115 Vac
5-40
X
12-28
OPEN
-4001
Black
115 Vac
5-40
X
12-28
OPEN
-4201
Black
115 Vac
5-40
X
12-28
OPEN
-5901
Gray
115 Vac
No
X
12-28
OPEN
HONEYWELL PART NO.
VERSION
FACE PLATE
PRIMARY POWER
TCAS RANGE SWITCH
071-01503
-0101
Black
115 Vac
3-15
-0201
Gray
115 Vac
3-15
-1301
Black
115 Vac
-1401
Gray
-2101
ABOVE/ NORM/ BELOW SWITCH
ALT 1/2 SWITCH
X X X X X
Table 43 CTA-81A Control Unit Versions
006-05340-0007 Rev. 7
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL FEATURE
DESCRIPTION
Basic Unit
A microprocessor based transponder control unit for two Mode S transponders and a TCAS processor.
Faceplate
Choice of faceplate colors
Primary Power
115 Vac input power
Panel Lighting
5 Vac/Vdc dimming source
TCAS RANGE Switch
Four position rotary switch. Depending on unit version, selects either 3, 5, 10, or 15 nautical mile ranges or 5, 10, 20, or 40 nautical mile ranges for the traffic display.
ABOVE/NORM/BELOW Switch
Selects relative altitude display limits: normal, above normal, or below normal.
ALT 1/2 Switch
Selects either altitude source 1 or 2
ATC 1/2 Switch
Selects either transponder 1 or 2
ATC FAIL Lamp Voltage The ATC FAIL lamp lights when the selected transponder 1 or 2 fails. The ATC FAIL lamp is powered by 12-28 Vdc. XPNDR FAIL Input
An OPEN from the MST 67A transponder (Transponder Failure Discrete #2) causes the ATC FAIL lamp to light.
Table 44 CTA-81A Control Unit Features
006-05340-0007 Rev. 7
34-40-01
Page 48 Sept/2004
N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL CHARACTERISTIC
DESCRIPTION
Physical Dimensions
See MST 67A Installation Manual 34-54-01, outline drawings
Weight
See MST 67A Installation Manual 34-54-01, outline drawings
Mounting
Dzus mounted per ARINC 718
Power Requirements Primary
115 Vac, 400 Hz, 6 W
Display and Panel Lighting
0-5 Vac 400 Hz, or 0-5 Vdc, 10.5 W
ATC Fail Lamp
12-28 Vdc, 0.3 W
Temperature Operating
-35 °C to +55 °C
Storage
-55 °C to +85 °C
Cooling
No forced cooling required
Operational Characteristics
ARINC 718/735
Data Output
ARINC 429, 12.5 to 14 kbits/sec
TSO Compliance
TSO C112
Environmental Certification
See Figure 11 CTA 81() Environmental Qualification Form
Table 45 CTA-81A/CTA-81D Control Unit Specifications
006-05340-0007 Rev. 7
34-40-01
Page 49 Sept/2004
N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL O.
CTA-81D Control Unit Listed below are versions and features of the CTA-81D control unit. For unit specifications refer to Table 45 CTA-81A/CTA-81D Control Unit Specifications.
HONEYWELLP ART NUMBER
VERSION
PRIMARY POWER
FACE PLATE
TCAS RANGE SWITCH
071-01561
-0101
115 Vac
Gray
5-40
-0201
115 Vac
Gray
No
ATC 1/2 SWITCH
ATC FAIL LAMP VOLTS
XPNDR FAIL INPUT
X
X
12-28
OPEN
X
X
12-28
OPEN
ABOVE/ NORM/ BELOW SWITCH
ALT 1/2 SWITCH
Table 46 CTA-81D Control Unit Versions
FEATURE
DESCRIPTION
Basic Unit
A microprocessor based transponder control unit for two Mode S transponders and a TCAS processor, compatible with the Collins TDR 94D.
Primary Power
115 Vac input power
Panel Lighting
5 Vac/Vdc dimming source
Faceplate
A gray faceplate is available
TCAS RANGE Switch
Four position rotary switch. Selects 5, 10, 20, or 40 nautical mile ranges for the traffic display.
ABOVE/NORM/BELOW Switch
Selects relative altitude display limits: normal, above normal, or below normal.
ALT 1/2 Switch
Selects either altitude source 1 or 2.
ATC 1/2 Switch
Selects either transponder 1 or 2.
ATC FAIL Lamp Voltage
The ATC FAIL lamp lights when the selected transponder 1 or 2 fails. The ATC FAIL lamp is powered by 12-28 Vdc.
XPNDR FAIL Input
An OPEN from the MST 67A transponder (Transponder Failure Discrete #2) causes the ATC FAIL lamp to light.
Table 47 CTA-81D Control Unit Features
006-05340-0007 Rev. 7
34-40-01
Page 50 Sept/2004
N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL P.
Optional Displays and Control Units Listed below are versions of optional displays and control units. Features and specifications are described in separate manuals listed in Related Publications, Table 49 Related Publications.
SYSTEM COMPONENT
LRU MANUFACTURER/ MODEL DESIGNATOR
LRU DESCRIPTION
LRU PART NUMBER
Display
Honeywell SG-465
Symbol Generator
066-04021-1108 06604021-1109 066-040211110 066-04021-1408 066-04021-1409 06604021-1410
Honeywell SG-464
Symbol Generator
066-04020-1108 06604020-1109
Honeywell KDA 557
Radio Management Unit
066-04029-0101
Control Unit
Table 48 Optional Displays and Control Units
3.
Environmental Certification TCAS II equipment meets the environmental conditions of the Radio Technical Commission for Aeronautics (RTCA) document number DO-160B/C/D, "Environmental Conditions and Test Procedures for Airline Electronic/Electrical Equipment and Instruments." Environmental certification categories for TCAS II equipment are defined in this section. For environmental certification categories of other TCAS related equipment refer to manuals listed in Table 49 Related Publications.
006-05340-0007 Rev. 7
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Page 51 Sept/2004
N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL
Figure 2 TPU 67A Environmental Qualification Form (Dwg. No. 004-00923-4800, Sheet 1 of 5) 006-05340-0007 Rev. 7
34-40-01
Page 52 Sept/2004
N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL
Figure 2 TPU 67A Environmental Qualification Form (Dwg. No. 004-00923-4800, Sheet 2) 006-05340-0007 Rev. 7
34-40-01
Page 53 Sept/2004
N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL
Figure 2 TPU 67A Environmental Qualification Form (Dwg. No. 004-00923-4800, Sheet 3) 006-05340-0007 Rev. 7
34-40-01
Page 54 Sept/2004
N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL
Figure 2 TPU 67A Environmental Qualification Form (Dwg. No. 004-00923-4800, Sheet 4) 006-05340-0007 Rev. 7
34-40-01
Page 55 Sept/2004
N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL
Figure 2 TPU 67A Environmental Qualification Form (Dwg. No. 004-00923-4800, Sheet 5) 006-05340-0007 Rev. 7
34-40-01
Page 56 Sept/2004
N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL
Figure 3 CM 67A Environmental Qualification Form (Dwg. No. 004-00924-4800, Sheet 1 of 3) 006-05340-0007 Rev. 7
34-40-01
Page 57 Sept/2004
N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL
Figure 3 CM 67A Environmental Qualification Form (Dwg. No. 004-00924-4800, Sheet 2) 006-05340-0007 Rev. 7
34-40-01
Page 58 Sept/2004
N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL
Figure 3 CM 67A Environmental Qualification Form (Dwg. No. 004-00924-4800, Sheet 3) 006-05340-0007 Rev. 7
34-40-01
Page 59 Sept/2004
N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL
Figure 4 CM 2000 Environmental Qualification Form (Dwg. No. 004-09109-0000, Sheet 1 of 3) 006-05340-0007 Rev. 7
34-40-01
Page 60 Sept/2004
N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL
Figure 4 CM 2000 Environmental Qualification Form (Dwg. No. 004-09109-0000, Sheet 2) 006-05340-0007 Rev. 7
34-40-01
Page 61 Sept/2004
N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL
Figure 4 CM 2000 Environmental Qualification Form (Dwg. No. 004-09109-0000, Sheet 3) 006-05340-0007 Rev. 7
34-40-01
Page 62 Sept/2004
N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL
Figure 5 ANT 67A Environmental Qualification Form (S72-1735 Series)
006-05340-0007 Rev. 7
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Page 63 Sept/2004
N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL
Figure 6 CD 671C Environmental Qualification Form (Dwg. No. 004-09117-0000, Sheet 1 of 2) 006-05340-0007 Rev. 7
34-40-01
Page 64 Sept/2004
N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL
Figure 6 CD 671C Environmental Qualification Form (Dwg. No. 004-09117-0000, Sheet 2) 006-05340-0007 Rev. 7
34-40-01
Page 65 Sept/2004
N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL
Figure 7 KFS 578A Environmental Qualification Form (-0000) (Dwg. No. 004-09079-0000) 006-05340-0007 Rev. 7
34-40-01
Page 66 Sept/2004
N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL
Figure 8 KFS 578A Environmental Qualification Form (-0010) (Dwg. No. 004-09079-0010, Sheet 1 of 2) 006-05340-0007 Rev. 7
34-40-01
Page 67 Sept/2004
N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL
Figure 8 KFS 578A Environmental Qualification Form (-0010) (Dwg. No. 004-09079-0010, Sheet 2) 006-05340-0007 Rev. 7
34-40-01
Page 68 Sept/2004
N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL
Figure 9 PS-578A Environmental Qualification Form (G7534-(),Sheet 1 of 3) 006-05340-0007 Rev. 7
34-40-01
Page 69 Sept/2004
N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL
Figure 9 PS-578A Environmental Qualification Form (G7534-(),Sheet 2) 006-05340-0007 Rev. 7
34-40-01
Page 70 Sept/2004
N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL
Figure 9 PS-578A Environmental Qualification Form (G7534-(),Sheet 3) 006-05340-0007 Rev. 7
34-40-01
Page 71 Sept/2004
N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL
Figure 10 PS-550 Environmental Qualification Form (G7514-(),Sheet 1 of 3)
006-05340-0007 Rev. 7
34-40-01
Page 72 Sept/2004
N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL
Figure 10 PS-550 Environmental Qualification Form (G7514-(),Sheet 2)
006-05340-0007 Rev. 7
34-40-01
Page 73 Sept/2004
N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL
Figure 10 PS-550 Environmental Qualification Form (G7514-(),Sheet 3) 006-05340-0007 Rev. 7
34-40-01
Page 74 Sept/2004
N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL
NOTE:
Sheet 1 of this document is not applicable to the CTA 81 () unit but is provided for document completeness and clarity. Figure 11 CTA 81() Environmental Qualification Form (Dwg. No. 004-09048-0000, Sheet 1 of 7)
006-05340-0007 Rev. 7
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL
Figure 11 CTA 81() Environmental Qualification Form (Dwg. No. 004-09048-0000, Sheet 2) 006-05340-0007 Rev. 7
34-40-01
Page 76 Sept/2004
N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL
Figure 11 CTA 81() Environmental Qualification Form (Dwg. No. 004-09048-0000, Sheet 3) 006-05340-0007 Rev. 7
34-40-01
Page 77 Sept/2004
N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL
Figure 11 CTA 81() Environmental Qualification Form (Dwg. No. 004-09048-0000, Sheet 4) 006-05340-0007 Rev. 7
34-40-01
Page 78 Sept/2004
N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL
Figure 11 CTA 81() Environmental Qualification Form (Dwg. No. 004-09048-0000, Sheet 5) 006-05340-0007 Rev. 7
34-40-01
Page 79 Sept/2004
N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL
Figure 11 CTA 81() Environmental Qualification Form (Dwg. No. 004-09048-0000, Sheet 6) 006-05340-0007 Rev. 7
34-40-01
Page 80 Sept/2004
N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL
Figure 11 CTA 81() Environmental Qualification Form (Dwg. No. 004-09048-0000, Sheet 7) 006-05340-0007 Rev. 7
34-40-01
Page 81 Sept/2004
N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL
Figure 12 MST 67A Environmental Qualification Form (-0000) (Dwg. No. 004-09067-0000) 006-05340-0007 Rev. 7
34-40-01
Page 82 Sept/2004
N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL
Figure 13 MST 67A Environmental Qualification Form (-0010) (Dwg. No. 004-09067-0010, Sheet 1 of 2) 006-05340-0007 Rev. 7
34-40-01
Page 83 Sept/2004
N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL
Figure 13 MST 67A Environmental Qualification Form (-0010) (Dwg. No. 004-09067-0010, Sheet 2) 006-05340-0007 Rev. 7
34-40-01
Page 84 Sept/2004
N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL
Figure 14 MST 67A Environmental Qualification Form (-0020) (Dwg. No. 004-09067-0020, Sheet 1 of 3) 006-05340-0007 Rev. 7
34-40-01
Page 85 Sept/2004
N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL
Figure 14 MST 67A Environmental Qualification Form (-0020) (Dwg. No. 004-09067-0020, Sheet 2) 006-05340-0007 Rev. 7
34-40-01
Page 86 Sept/2004
N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL
Figure 14 MST 67A Environmental Qualification Form (-0020) (Dwg. No. 004-09067-0020, Sheet 3) 006-05340-0007 Rev. 7
34-40-01
Page 87 Sept/2004
N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL
Figure 15 GC 362A Environmental Qualification Form (Dwg. No. 004-09077-0000, Sheet 1 of 2) 006-05340-0007 Rev. 7
34-40-01
Page 88 Sept/2004
N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL
Figure 15 GC 362A Environmental Qualification Form (Dwg. No. 004-09077-0000, Sheet 2) 006-05340-0007 Rev. 7
34-40-01
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL
Figure 16 IVA 81A/B Environmental Certification Categories
006-05340-0007 Rev. 7
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL
Figure 17 IVA 81C Environmental Qualification Form
006-05340-0007 Rev. 7
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL
Figure 18 IVA 81D Environmental Qualification Form
006-05340-0007 Rev. 7
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL 4.
Related Publications Listed below are publications related to the CAS 67A TCAS II system and test equipment supporting the system. NOTE:
See original manufacturer’s publications for non-Honeywell units.
PUBLICATION
HONEYWELL PART NUMBER
ATA IDENTIFICATION NUMBER
TPU 67A TCAS II Processor Component Maintenance Manual
006-05404-( )
34-40-14
TPU 67A TCAS II Processor Illustrated Parts Catalog
006-05405-( )
34-40-15
CAS 67A TCAS II Pilot’s Guide For a CD ROM version order:
006-08499-0000 (Rev 2 or later) 690-00001-( )
CAS 67A ACAS II Pilot’s Guide
006-18201-0000
CAS-81 TCAS System Maintenance Manual Including ANT-81A, TPU-81A, IVA-81A, IVA-81B, and ITA-81A.
I.B. 1181
34-45-00
IVA-81A Traffic Advisory/Resolution Advisory Vertical Speed Indicator (TA/RA/VSI) Component Maintenance Manual
I.B. 1181D
34-45-20
IVA-81B Resolution Advisory/ Vertical Speed Indicator (RA/VSI) Component Maintenance Manual
I.B. 1181E
34-45-25
IVA-81C Traffic Advisory/Resolution Advisory Vertical Speed Indicator (TA/RA/VSI) Component Maintenance Manual
80-5123 call 800.788.5118 to order
33-45-40
IVA-81D Traffic Advisory/Resolution Advisory Vertical Speed Indicator (TA/RA/VSI) Component Maintenance Manual
80-5181 call 800.788.5118 to order
33-45-41
MST 67A Mode S ATC Transponder System Installation Manual
006-00681-( )
34-54-01
MST 67A Mode S ATC Transponder Component Maintenance Manual
006-05377-( )
34-54-02
KFS 578A Mode S Control Unit Component Maintenance Manual
006-05378-( )
34-54-03
CD 671C Mode S/TCAS Control Unit Component Maintenance Manual
006-05375-( )
34-54-05
Table 49 Related Publications (Sheet 1 of 2) 006-05340-0007 Rev. 7
34-40-01
Page 93 Sept/2004
N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL
PUBLICATION
HONEYWELL PART NUMBER
GC 362A TCAS Graphics Processor Component Maintenance Manual
006-05320-( )
RDS 81 Color Weather Radar System Installation Manual Maintenance Manual
006-00954-( ) 006-05997-( )
RDS 82 Color Weather Radar System Installation Manual Maintenance Manual
006-00955-( ) 006-05913-( )
RDS 84 Color Weather Radar System Installation Manual Maintenance Manual
006-00902-( ) 006-05998-( )
RDS 86 Color Weather Radar System Installation Manual Maintenance Manual
006-00903-( ) 006-05996-( )
ATA IDENTIFICATION NUMBER
RDR-1E/RDR-1ED Radar System Maintenance Manual
I.B. 1101-1
34-23-00
RDR-1F Radar System Maintenance Manual
I.B. 1102
34-42-00
RDR-4A Weather Radar System Maintenance Manual
I.B. 1104
34-41-00
SG 464/SG 465 EFIS Symbol Generator Maintenance Manual
006-05232-( )
KMD 550/850 Installation Manual
006-10608-()
N.A.
KMD 550/850 Component Maintenance Manual
006-15608-()
31-60-01
RMS 555 Radio Management System Installation Manual RMU 556 Maintenance Manual KDA 557 Maintenance Manual
006-00675-( ) 006-05308-( ) 006-05373-( )
45-00-01 45-00-02
KAD 480 Air Data System
006-00662-( )
RDR 2000 Color Weather Radar System Installation Manual
006-00643-( )
Collins TDR-94/94D Mode S Transponder Installation Manual
523-0775652 -00211A
Gables PS-578 ATC/TCAS Installation Manual Contact Gables, CAGEC 99837
IST.G7534-( )
N.A.
Gables PS-550 ATC/TCAS Installation Manual Contact Gables, CAGEC 99837
IST.G7514-( )
N.A.
Table 49 Related Publications (Sheet 2)
006-05340-0007 Rev. 7
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL 5.
CAS 67A TCAS II Installation Kits Listed below are installation kits required to install CAS 67A TCAS II system components. A.
TPUDIAG/TCASDIAG Config. Module/Diagnostic Software Kits Kits provide software for configuration and diagnosis of the TCAS II system. NOTE:
The diagnostic program should be used with procedures in the DIAGNOSTIC APPENDICES.
KIT
PART NUMBER
DESCRIPTION
UM
QUANTITY
1
222-00358-00()
TPUDIAG 5.25" diskette for TPU 67A SW version 01/09 and below.
EA
1
2
222-00359-00()
TPUDIAG 3.5" diskette for TPU 67A SW version 01/09 and below.
EA
1
3
222-00386-00()
TCASDIAG 3.5" diskette for TPU 67A SW version 01/10 and above.
EA
1
4
222-30003-00()
TCASDIAG for Windows CD-ROM for TPU 67A SW version 01/10 and above.
EA
1
Table 50 TPUDIAG/TCASDIAG Config. Module/Diagnostic Software Kits
B.
TPU 67A Installation Kit (New Installation) Kit provides hardware for mounting one TPU 67A TCAS II processor in a new installation. NOTE:
Only a Honeywell approved mounting rack may be used for the TPU 67A installation. The kit p/n 050-03078-0010 includes the approved mounting rack p/n 047-09855-0004, item (13) below. Other approved racks include: ECS p/n 6073-101 insertion/extractor w/ self limiting hold down, ECS p/n 6073-102 insertion no self limiting hold down, phone 1-800-327-9473; Hollingshead International Inc. p/n 10904-101/-102, phone 213-921-3438; PIC p/n 180001 insertion/extractor w/self limiting hold down, PIC p/n 180002 insertion no self limiting hold down, phone 1-800-742-3191.
NOTE:
Keying of the signal connector shell must reflect Figure 2025 TPU 67A Pinout Drawing.
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL NOTE:
Only Honeywell approved signal connector shell with floating hardware and connector shim must be used for TPU 67A installation.
ITEM
PART NUMBER
DESCRIPTION
UM
QUANTITY
1
030-01094-0002
Ground connector housing, 12/24 pin
EA
1
2
030-01157-0011
Crimp connector, 20 ga.
EA
22
3
030-01171-0000
9 pin D-Sub mating connector
EA
2
4
030-01173-0000
25 pin D-Sub mating connector
EA
1
5
030-01311-0000
Signal connector pin, ITT Cannon type 030-2259000
EA
212
6
030-01432-0000
Ground connector pin
EA
24
7
030-02351-0000
9 Pin submin. connector hood for RS-232
EA
1
8
030-02351-0002
25 Pin submin. mating connector hood
EA
1
9
030-02707-0002
ARINC 404A signal connector shell, type DPX2 W/ H
EA
1
10
030-03157-0000
ARINC 404A RF connector shell, type ITT Cannon DPX4W8-33S-0001 or Radiall 616799008.
EA
1
11
047-09592-0001
Connector shim
EA
1
12
047-09831-0002
Ground tab
EA
1
13
047-09855-0004
Mounting rack
EA
1
14
071-00097-0100 or 071-00097-1000
CM 2000 Configuration Module or CM 67A Configuration Module
EA
1
15
075-05108-0001
Rack spacer
EA
2
16
089-05878-0010
PHP 4-40 X 5/8 ground connector screw
EA
2
17
089-06008-0004
FHP 4-40 X 1/4 ground tab screw
EA
2
18
089-06008-0007
FHP 4-40 X 7/16 screw
EA
14
19
089-06012-0005
FHP 6-32 X 5/16 screw
EA
4
20
089-06014-0020
FHP 8-32 X 1.25 screw
EA
4
21
092-05792-0002
Extractor type hold down
EA
2
Table 51 TPU 67A TCAS II Processor Installation Kit (P/N 050-03078-0010)
006-05340-0007 Rev. 7
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL C.
TPU 67A Installation Kit (TCAS I to TCAS II Upgrade) Kit provides hardware for mounting one TPU 67A TCAS II processor as an upgrade replacement for a TCAS I processor.
ITEM
PART NUMBER
DESCRIPTION
UM
QUANTITY
1
030-01157-0011
Crimp connector, 20 ga.
EA
10
2
030-01171-0000
9 Pin D-Sub mating connector
EA
1
3
030-02351-0000
9 Pin D-Sub connector for RS-232
EA
1
4
071-00097-0100 or 071-00097-1000
CM 2000 Configuration Module or CM 67A Configuration Module
EA
1
Table 52 TPU 67A TCAS II Processor Upgrade Installation Kit (P/N 050-03078-0001)
Kit provides hardware for mounting one TPU 67A TCAS II processor as an upgrade replacement for a TCAS I processor (Gulfstream). ITEM
PART NUMBER
DESCRIPTION
UM
QUANTITY
1
050-03078-0001
TPU 67A Upgrade Kit
EA
1
2
047-09592-0001
Shim
EA
1
3
047-09855-0004
Mounting rack
EA
1
4
089-06012-0005
Screw FHP 6-32X5/16
EA
4
5
092-05792-0002
Extractor type T Hinge
EA
2
Table 53 TPU 67A TCAS II Processor Upgrade Installation Kit (P/N 050-03078-0020) (Gulfstream)
006-05340-0007 Rev. 7
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL D.
ANT 67A Antenna Adapter Kits Kits provide adapter plates for mounting antenna base on a curved surface. NOTE:
An antenna mounting adapter p/n 047-50357-000() must be used on curved mounting surfaces to minimize side-element distortion and insure optimum bearing accuracy.
NOTE:
It is recommended that prefabricated cables be used in the CAS 67A TCAS system. Those cables provide the highest level of confidence. There are several sources for cables. Please contact one of the following companies: Adams-Russell, phone 508-338-5210; ECS, phone 1- 800-3279473; Hollingshead, phone 213-921-3438; PIC W & C, phone 1-800-742-3191.
KIT
PART NUMBER
DESCRIPTION
UM
QUANTITY
1
047-50357-0001
Adapter plate, 29" - 35" radius, 4 hole
EA
1
2
047-50357-0002
Adapter plate, 36" - 45" radius, 4 hole
EA
1
3
047-50357-0003
Adapter plate, 46" - 65" radius, 4 hole
EA
1
4
047-50357-0004
Adapter plate, 66" - 95" radius, 4 hole
EA
1
Table 54 ANT 67A Antenna Adapter Kits
E.
Omnidirectional Antenna Installation Kit Customer must obtain kit from the omnidirectional antenna manufacturer. Refer to Table 11 Omnidirectional Antenna Versions for omnidirectional antenna manufacturer and part number. NOTE:
006-05340-0007 Rev. 7
When an omnidirectional antenna is used as the bottom antenna, the three unused bottom antenna coaxes connected to the TPU 67A processor must be connected to 50 Ω terminations. Please contact one of the following companies for 50 Ω terminations: M/A Comm p/n 3002-6113-0000, Phone 1-800-998-4500; PIC Wire & Cable p/n K240001; Pasternack p/n PE6032.
34-40-01
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL F.
IVA-81A/IVA-81B/IVA-81C/IVA-81D Installation Kits Kits provide parts for assembling a cable to connect the TA/RA/VSI or RA/VSI to the TCAS processor and other external equipment. NOTE:
IVA-81A/IVA-81C/IVA-81D units require a mounting clamp (3 ATI format), which is not supplied in the installation kit.
CAUTION:
MAKE SURE THE SELECTED MOUNTING CLAMP DOES NOT COVER THE VENTILATION HOLES ON THE UNIT.
ITEM
PART NUMBER
DESCRIPTION
UM
QUANTITY
1
03024473-0001
Connector M83723-75R2041N
EA
1
2
03024473-0002
Connector strain relief M85049-52-1-20N
EA
1
Table 55 IVA-81A/IVA-81B/IVA-81C/IVA-81D Installation Kit (P/N 05050001-0501) 115 Vac Unit/5 V Dim Source
ITEM
PART NUMBER
DESCRIPTION
UM
QUANTITY
1
03024473-0003
Connector M83723-75R20416
EA
1
2
03024473-0002
Connector strain relief M85049-52-1-20N
EA
1
Table 56 IVA-81A/IVA-81B/IVA-81C/IVA-81D Installation Kit (P/N 05050001-0502) 28 Vdc Unit/28 Vdc Dim Source
ITEM
PART NUMBER
DESCRIPTION
UM
QUANTITY
1
03024473-0004
Connector M83723-75R20417
EA
1
2
03024473-0002
Connector strain relief M85049-52-1-20N
EA
1
Table 57 IVA-81A/IVA-81B/IVA-81C/IVA-81D Installation Kit (P/N 05050001-0503) 28 Vdc Unit/5 V Dim Source
006-05340-0007 Rev. 7
34-40-01
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL G.
GC 362A Installation Kit Kit provides the following:
ITEM
PART NUMBER
DESCRIPTION
UM
QUANTITY
1
071-04022-0001
Rack assembly
EA
1
2
030-01157-0011
Crimp connector, 20 G
EA
49
3
030-01176-0000
Hood and lever assembly
EA
1
4
030-01188-0000
Female polarizing pin
EA
1
5
030-02351-0004
Hood and lever assembly
EA
1
Table 58 GC 362A Installation Kit (P/N 050-02978-0001)
H.
MST 67A Installation Kit Kit provides the following:
ITEM
PART NUMBER
DESCRIPTION
UM
QUANTITY
1
030-00413-0000
Coax plug RG 214, No. 1 (P671B1/P671B2) ITT Cannon 249-5123-000 or Radiall 610-1080001.
EA
2
2
030-03106-0000
Connector hood ARINC 404A, type DPX2MA (P671A), Radiall DSX2H24X35X0001. Mounting hardware: Four (4) screws p/n 089-06008-0007
EA
1
3
030-01311-0000
Connector pin (use with connector hood p/n 03003106-0000). ITT Cannon 030-2259-000.
EA
106
4
047-09406-0014
Mounting rack
EA
1
5
075-05090-0001
Spacer Mounting hardware: Two (2) screws p/n 089-06014-0020,front Two (2) screws p/n 089-05909-0020,rear
EA
2
6
090-00953-0000
Rear hold down
EA
1
7
092-05792-0002
Hold down assembly mounting hardware: Two (2) screws p/n 089-06012-0004
EA
1
Table 59 MST 67A Installation Kit (P/N 050-02979-0000)
006-05340-0007 Rev. 7
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Page 100 Sept/2004
N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL I.
KFS 578A / PS-578A Installation Kit Kit provides the following:
ITEM
PART NUMBER
DESCRIPTION
UM
QUANTITY
1
030-01222-0000
29 Pin connector hood and lever
EA
1
2
030-01174-0000
29 Pin connector (P5781)
EA
1
3
030-02351-0000
9 Pin hood and lever assembly
EA
1
4
092-00052-0002
Nut anchor
EA
2
5
030-01171-0000
9 Pin connector (P5782)
EA
1
6
030-01157-0011
Crimp connector, 20 G
EA
36
7
030-01188-0000
Female polarizing pin
EA
2
Table 60 KFS 578A / PS-578A Installation Kit (P/N 050-02934-0001)
J.
PS-578A Configuration Programming Harness
ITEM
PART NUMBER
DESCRIPTION
UM
QTY
1
030-01174-0000
Sub-D 29 pin female connector Positronic p/n RD29F00000-782.0
EA
1
2
030-01157-0011
Crimp connector pins (female) 20G Positronic p/n FC6020D-14
EA
3
3
030-01188-0000
Female polarizing pin Ted Mfg Corp p/n 104202
EA
1
4
030-01161-0000
Sub-D 29 pin male connector Positronic p/n RD29M00000-782.0
EA
1
5
030-01184-0011
Crimp connector pins (male) 20G Positronic p/n MC6020D-14
EA
2
6
030-01222-0000 (Optional)
Sub-D 29 pin connector hood and lever assy. Positronic p/n D29000JVL0
EA
2
006-05340-0007 Rev. 7
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL
Figure 19 PS-578A Configuration Programming Harness
K.
PS-550 Connector Assembly Kit provides the following:
ITEM
PART NUMBER
DESCRIPTION
UM
QTY
1
MS27484T20F2SA
65 pin connector
EA
1
L.
CD 671C Installation Kit Kit provides the following:
ITEM
PART NUMBER
DESCRIPTION
UM
QUANTITY
1
030-01157-0011
Crimp connector, 20 G
EA
48
2
030-01188-0000
Female polarizing pins
EA
2
3
030-02351-0002
Hood and lever assembly
EA
2
4
030-01173-0000
25 Pin D-Sub connector (P6711)
EA
1
5
030-01173-0000
25 Pin D-Sub connector (P6712)
EA
1
Table 61 CD 671C Installation Kit (050-03206-0000)
006-05340-0007 Rev. 7
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL M.
CTA-81A/CTA-81D Installation Kit Kit provides the following:
ITEM
PART NUMBER
DESCRIPTION
UM
QUANTITY
1
030-03051-0000
24 Pin connector (LP)
EA
1
2
030-03051-0001
24 Pin connector (RP)
EA
1
Table 62 CTA-81A/CTA-81D Installation Kit (P/N 050-02818-0000)
6.
System Description A.
General Components of the Honeywell CAS 67A TCAS II System are listed in Table 1 CAS 67A TCAS II System Components and shown in Figure 1 CAS 67A TCAS II System Components.
B.
TCAS II Functional Overview The basic TCAS II system performs traffic alert and collision avoidance functions to provide safe separation between own aircraft and other aircraft equipped with Mode S, ATCRBS Mode C, or ATCRBS Mode A/C transponders. NOTE:
Mode A/C transponders are Mode A transponders that respond to Mode C interrogations.
TCAS II operation can be separated into the following functions: (1)
Surveillance Function Detects the presence of Mode S or ATCRBS Mode A/C transponder equipped aircraft that are within TCAS surveillance limits. Compares raw replies with existing track files in order to update current track information or to create new track files.
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL (2)
Tracking Function Maintains tracking information files on Mode S, ATCRBS Mode C, and ATCRBS Mode A/C transponder equipped intruder aircraft. Tracking information includes range, relative bearing (if valid information is received from a directional antenna) and relative altitude (if target aircraft is reporting altitude). When that information is available, TCAS II computes relative position, closing range, and altitude change rate. NOTE:
(3)
Surveillance and tracking functions are performed by listening for Mode S squitters, Mode S and Mode C interrogation transmissions, and Mode S and Mode C reply receptions on both the top and bottom TCAS antennas.
Collision Avoidance Computation and Resolution Advisory Display Function If an RA threat aircraft is present, TCAS determines the appropriate vertical maneuvering for own aircraft that will attain or maintain safe miss distance between own aircraft and intruder aircraft while creating the least deviation from own aircraft’s vertical rate. Communicates advised maneuver to the pilot by means of a resolution advisory display on the TA/ RA/VSI or RA/VSI units.
(4)
Threat Potential Evaluation Function Determines threat potential of intruder aircraft based on computations using tracking data. Categorizes intruders as resolution advisories (RAs), traffic advisories (TAs), proximity advisories (PAs), or non-threats (other traffic).
(5)
Traffic Advisory Display Function Provides a display of TA, proximity, or non-threat category traffic that are present in the surrounding airspace. The traffic display depicts the position and threat potential of intruder aircraft, which alerts the flight crew to potentially dangerous situations. Depending on the aircraft equipment, the traffic display may appear on a TA/RA/VSI unit, or an optional radar indicator, or dedicated TCAS display unit, or EFIS MFD display.
006-05340-0007 Rev. 7
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL (6)
Aural Alert Function Provides voice message advisory alerts on the cockpit audio system.
(7)
Air-to-Air Coordination Function If intruder aircraft is TCAS II equipped and becomes a threat, a maneuvering coordination data link is established with the intruder. This data link ensures that the resolution advisories in both TCAS II equipped aircraft are coordinated and compatible. The coordination links are established between the two TCAS II systems via the Mode S transponders.
C.
System Integration
BUS #
PARAMETER DESCRIPTION
SOURCE OF DATA
TRANSMISSION DESCRIPTION FOR DATA
RECIPIENT OF DATA
1
XT Coordination
Mode S Transponder
ARINC 718/735 (429) Data Transponder/TCAS Coordination
TCAS Processor
2
Control Data
XPONDER (P67A1 XPONDER (P67A1 XPONDER (P67A1 XPONDER (P67A1
RCV 1A B80) RCV 1B B81) RCV 2A B82) RCV 2B B83)
Mode S/TCAS Control Unit
NOTE: Mode S transponder #2 inputs are the same as transponder #1.
ARINC 718/735 (429) Data
Mode S Transponder
Control Data Input Port 1A (P671A 15) Control Data Input Port 1B (P671A 16) Control Data Input Port 2A (P671A 27) Control Data Input Port 2B (P671A 28) Control Data Port Select #1/#2 (P671A 42) (Gnd = Port #1)
Table 63 TCAS II System Integration Matrix (Sheet 1 of 16)
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL
BUS #
PARAMETER DESCRIPTION
SOURCE OF DATA
3
Altitude Data Air Data System Baro Altitude #1/#2 Baro Alt Port (P671A 3) Baro Alt Port (P671A 4) Baro Alt Port (P671A 13) Baro Alt Port (P671A 14)
4
Altitude Data Encoding (#1-A1, (#1-A2, (#1-A4, (#1-B1, (#1-B2, (#1-B4, (#1-C1, (#1-C2, (#1-C4, (#1-D2, (#1-D4,
TRANSMISSION DESCRIPTION FOR DATA
RECIPIENT OF DATA
ARINC 706 (429) Data ARINC 575 (419) Data
Mode S Transponder
Gillham (11 wire) Interface
Mode S Transponder
1A 1B 2A 2B
Altimeter #1 P671A 44) P671A 45) P671A 46) P671A 47) P671A 48) P671A 49) P671A 58) P671A 59) P671A 60) P671A 61) P671A 62)
• Gillham Common = Aircraft Ground. • Low = 3 V or 1.5 kΩ • High = greater than 18 V or 1.5 kΩ to 100 kΩ.
Encoding Altimeter #2 (#2-A1, (#2-A2, (#2-A4, (#2-B1, (#2-B2, (#2-B4, (#2-C1, (#2-C2, (#2-C4, (#2-D2, (#2-D4,
P671A P671A P671A P671A P671A P671A P671A P671A P671A P671A P671A
63) 64) 65) 71) 72) 73) 74) 75) 76) 77) 78)
Table 63 TCAS II System Integration Matrix (Sheet 2) 006-05340-0007 Rev. 7
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL
BUS #
PARAMETER DESCRIPTION
SOURCE OF DATA
7
Altitude Data Synchro Altitude Source #1/#2
TRANSMISSION DESCRIPTION FOR DATA
RECIPIENT OF DATA
ARINC 565 (XYZ/Synchro) Data
Mode S Transponder
ARINC 718 Xpndr Pins:
NOTE: For use with ARINC 718 Mode S Transponders.
Coarse X (TP 4A) Coarse Y (TP 4B) Coarse Z (TP 4C)
• Synchro ALT #1 • Synchro ALT #1 • Synchro ALT #1
H (TP 4D)
• Synchro reference volts ALT #1 • Synchro common ALT #1
C (TP 4E) Fine X (TP 4F) Fine Y (TP 4G) Fine Z (TP 4H) Altitude Flag (TP 4J) Coarse X (MP 7A) Coarse Y (MP 7B) Coarse Z (MP 7C) H (MP 7D) C (MP 7E) Fine X (MP 7F) Fine Y (MP 7G) Fine Z (MP 7H) Synchro Flag (MP 7J)
• Synchro ALT #1 • Synchro ALT #1 • Synchro ALT #1 • Synchro altitude system failure status (Altitude Flag) • Synchro ALT #2 • Synchro ALT #2 • Synchro ALT #2 • Synchro reference volts ALT #2 • Synchro common ALT #2 • Synchro ALT #2 • Synchro ALT #2 • Synchro ALT #2 • Synchro altitude system failure status (Altitude Flag)
Table 63 TCAS II System Integration Matrix (Sheet 3) 006-05340-0007 Rev. 7
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL BUS #
PARAMETER DESCRIPTION
SOURCE OF DATA
9
Altitude Data Baro Altitude Type Type A (P671A 85) Type B (P671A 86)
NOTE:
TRANSMISSION DESCRIPTION FOR DATA
RECIPIENT OF DATA
Per Definition Matrix below
Mode S Transponder
In the following matrix, G = Aircraft ground, O = Open.
BARO TYPE A
ALTITUDE
G
G
Gillham Data
G
O
Not Assigned. NOTE: Synchro Data ARINC 718 Transponder.
O
G
ARINC 575 (ARINC 419)
O
O
ARINC 706 (ARINC 429)
B
DEFINITION (G= Aircraft Ground, O= Open)
BUS #
PARAMETER DESCRIPTION
SOURCE OF DATA
8
Altitude Data Baro Altitude Source Select
TRANSMISSION DESCRIPTION FOR DATA
RECIPIENT OF DATA
• Open = Baro Alt Port #1 Active • Gnd = Baro Alt Port #2 Active
Mode S Transponder
MST 67A (P671A 87) ARINC 718 Transponder (MP - 6E)
Table 63 TCAS II System Integration Matrix (Sheet 4)
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL
BUS #
PARAMETER DESCRIPTION
SOURCE OF DATA
TRANSMISSION DESCRIPTION FOR DATA
RECIPIENT OF DATA
5
Discrete (Input)
Aircraft Address Code Discretes: 0 = Open 1 = Ground
24 Bit Address Code - Assigned by FAA for N registered air craft, Phone (405) 954-3116.
Mode S Transponder
Add Add Add Add Add Add Add Add Add Add Add Add Add Add Add Add Add Add Add Add Add Add Add Add
01, 02, 03, 04, 05, 06, 07, 08, 09, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20, 21, 22, 23, 24,
(P671 (P671 (P671 (P671 (P671 (P671 (P671 (P671 (P671 (P671 (P671 (P671 (P671 (P671 (P671 (P671 (P671 (P671 (P671 (P671 (P671 (P671 (P671 (P671
5) 6) 7) 8) 9) 10) 11) 17) 18) 19) 20) 21) 22) 23) 24) 25) 31) 32) 33) 34) 35) 36) 37) 38)
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PARAMETER DESCRIPTION
SOURCE OF DATA
TRANSMISSION DESCRIPTION FOR DATA
RECIPIENT OF DATA
6
Discrete (Input)
Maximum Airspeed Limits
Per Definition Matrix below
Mode S Transponder
A = (P671A 50) B = (P671A 51) C = (P671A 52)
NOTE:
In the following matrix, G = Aircraft ground / O = Open.
(A) RI15
MAX AIRSPEED (B) RI16
(C) RI17
DEFINITION
O
O
O
No Maximum Airspeed Available
O
O
G
75 kts. < Airspeed
O
G
O
75 kts. ≤ Airspeed < 150 kts
O
G
G
150 kts. ≤ Airspeed < 300 kts
G
O
O
300 kts. ≤ Airspeed < 600 kts
G
O
G
600 kts. ≤ Airspeed < 1200 kts
G
G
O
1200 kts. ≤ Airspeed
G
G
G
Not Assigned
(G= Aircraft Ground, O= Open)
BUS #
PARAMETER DESCRIPTION
SOURCE OF DATA
TRANSMISSION DESCRIPTION FOR DATA
RECIPIENT OF DATA
10
Discrete (Input)
Climb Inhibits
1500 fpm climb limit.
TCAS Processor
Climb INH 1 (P67A1 B87)
• Gnd on either Input #1 or #2 inhibits climb.
Climb INH 2 (P67A1 B88)
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BUS #
PARAMETER DESCRIPTION
SOURCE OF DATA
TRANSMISSION DESCRIPTION FOR DATA
RECIPIENT OF DATA
11
Discrete (Input)
Increase Climb Inhibits
2500 fpm climb limit.
TCAS Processor
INC Climb INH 1 (P67A1 A98) INC Climb INH 2 (P67A1 A99)
• Gnd on both Input #1 and #2 inhibits climb.
21
Discrete (Input)
Landing Gear (P67A1 A21)
• Ground = Landing Gear Extended • Open = Landing Gear Retracted
TCAS Processor
22
Discrete (Input)
Air/Ground Switch (P67A1 A22)
• Ground = Aircraft on ground • Open = Aircraft airborne
TCAS Processor
12
Discrete (Input)
Advisory Inhibits
TCAS Processor
#1 (P67A1 A17) #2 (P67A1 A18)
• Ground on Advisory Inhibit Discrete: #1 = STANDBY mode #2 = Aural Inhibit mode
13
Discrete (Input)
Advisory/Annunciator Cancel (P67A1 A72)
• Ground = Advisory Annun. Cancellation • Open = No Cancellation
TCAS Processor
15
Discrete (Input)
RA Valid #1/#2 (P67A1 B85) (P67A1 B86)
• Ground = Display Valid • Open = Display Failure • Unused = Open
TCAS Processor
14
Discrete (Input)
TA Valid #1/#2 (P67A1 A34) (P67A1 A35)
• Ground = Display Valid • Open = Display Failure • Unused = Open
TCAS Processor
17
Discrete (Input)
Test Mode (ATE) (P67A1 A12)
ATE Factory Test Mode
TCAS Processor
• Gnd = Factory Test Mode Enabled • Open = Normal operation NOTE: For aircraft installations pin A12 MUST be open.
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BUS #
PARAMETER DESCRIPTION
SOURCE OF DATA
TRANSMISSION DESCRIPTION FOR DATA
RECIPIENT OF DATA
16
Discrete (Input)
Calibration Enable (P67A1 B59)
CALENB ATE Test Function
TCAS Processor
• Gnd = Calibration Enabled • Open = Normal operation NOTE: For aircraft installations pin B59 MUST be open.
18
Discrete (Input)
ATE Enable (P67A1 B89)
ATE Test Function Enable
TCAS Processor
• Gnd = ATE Enabled (parallel lines) • Open = Normal Operation (only configuration module lines enabled) NOTE: For aircraft installations pin B89 MUST be open.
19
Discrete (Input)
On/Off (P67A1 A11)
• Ground = Power ON • Open = Power OFF
TCAS Processor
20
Discrete (Input)
Functional Test (P67A1 A20)
Initiates functional self-test • Ground = Functional Test • Open = Normal operation
TCAS Processor
30
Power Input
Aircraft Power
+28 Vdc Power Input (4 lines)
TCAS Processor
+28 Vdc (P67A1 (P67A1 (P67A1 (P67A1
A/C Power A5) A6) A7) A8)
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PARAMETER DESCRIPTION
SOURCE OF DATA
TRANSMISSION DESCRIPTION FOR DATA
RECIPIENT OF DATA
31
Power Input
Aircraft Ground
Aircraft Ground Plane (9 lines)
TCAS Processor
Radio Altimeter /Analog
ARINC 552A Data from analog radio altimeter. Input impedance 55 kΩ.
TCAS Processor
Rad Alt #1 + (Hi) (P67A1 A36)
• AGL altitude from analog radio altimeter #1
GND GND GND GND GND GND GND GND GND 24
Radio Altimeter
(P67A1 (P67A1 (P67A1 (P67A1 (P67A1 (P67A1 (P67A1 (P67A1 (P67A1
A1) A2) A3) A4) A9) A10) B32) B57) B98)
Rad Alt #1 - (Low) (P67A1 A38) Rad Alt Valid #1 (P67A1 A37)
• Radio altimeter #1 valid. VALID = 20-30 Vdc
Rad Alt #2 + (Hi) (P67A1 A65)
• AGL altitude from analog radio altimeter #2
Rad Alt #2 - (Low) (P67A1 B19) Rad Alt Valid #2 (P67A1 A39)
• Radio altimeter #2 valid. VALID = 20-30 Vdc
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PARAMETER DESCRIPTION
SOURCE OF DATA
TRANSMISSION DESCRIPTION FOR DATA
RECIPIENT OF DATA
25
Radio Altimeter
Radio Altimeter /Digital
ARINC 707 (429) data from digital radio altimeter
TCAS Processor
Rad Altim 1A (P67A1 B40)
• ARINC 429 data from digital radio altimeter #1
Rad Altim 1B (P67A1 B41)
• ARINC 429 data from digital radio altimeter #1
Rad Altim 2A (P67A1 B42)
• ARINC 429 data from digital radio altimeter #2
Rad Altim 2B (P67A1 B43)
• ARINC 429 data from digital radio altimeter #2
23
Radio Altimeter
Radio Altimeter Source Select #1/#2 (P67A1 A66)
• Open = Input Port #1 Active • Ground = Input Port #2 Active
TCAS Processor
26
Heading (Magnetic)
Aircraft Heading System (D/G)
Synchro Data, Valid, 26 Vac ARINC 407 3-wire synchro
TCAS Processor
Hdg Y (P67A1 B103) Hdg X (P67A1 B104) Hdg Z (P67A1 B105)
• Synchro heading • Synchro heading • Synchro heading
Hdg H (P67A1 B102) Hdg C (P67A1 B20)
• Synchro reference voltage • Synchro common
Heading Valid (P67A1 A86)
• Synchro heading system failure status. VALID = 20-30 Vdc
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PARAMETER DESCRIPTION
SOURCE OF DATA
TRANSMISSION DESCRIPTION FOR DATA
RECIPIENT OF DATA
27
Attitude (Roll and Pitch)
Aircraft Attitude System (V/G)
Synchro Data, Valid, 26 Vac ARINC 407 3-wire synchro
TCAS Processor
Pitch X (P67A1 A91) Pitch Y (P67A1 A92) Pitch Z (P67A1 A93)
• Synchro attitude • Synchro attitude • Synchro attitude
28
29
Attitude/ Heading
Performance Data
Roll X (P67A1 A94) Roll Y (P67A1 A95) Roll Z (P67A1 A96)
• Synchro attitude • Synchro attitude • Synchro attitude
H (P67A1 A97) C (P67A1 B101)
• Synchro reference voltage • Synchro common
Valid (P67A1 A85)
• Synchro attitude system failure status. VALID = 20-30 Vdc
Inertial Navigation System /AHRS
ARINC 704/705 (High Speed 429) magnetic heading from AHRS.
Hdg/Att (P67A1 Hdg/Att (P67A1
1A B97) 1B B93)
Hdg/Att (P67A1 Hdg/Att (P67A1
2A B69) 2B B70)
Flight Management System
TCAS Processor
• HDG/ATT 2A/2B available only w/ TPU 67A versions 066-01146-0201,-1211. ARINC 702 (429) (Reserved)
TCAS Processor
FMS 1A (P67A1 B55) FMS 1B (P67A1 B7)
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PARAMETER DESCRIPTION
SOURCE OF DATA
TRANSMISSION DESCRIPTION FOR DATA
RECIPIENT OF DATA
32
TX Coordination
TCAS Processor
ARINC 718/735 (429) Data Transponder/TCAS Coordination
Mode S Transponder
Omnidirectional
Bi-directional
Fan
XPDR TX (P67A1 XPDR TX (P67A1 XPDR TX (P67A1 XPDR TX (P67A1 33
Antenna/ Mode S (Two Required)
1A B67) 1B B68) 2A B54) 2B B56)
Mode S Transponder Top Antenna (P671B 2) Bottom Antenna (P671B 1)
34
35
Discrete (Output)
TCAS Processor (P67A1 B37)
FAN ON (Reserved)
Discrete (Output)
TCAS Processor (P67A1 A90)
TA AURAL TRAFFIC
Output for cooling fan where forced air cooling is not available.
• Ground = Active • Open = Not active Active for TA advisory.
Audio Tone Generator/ Audio Distribution Center
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PARAMETER DESCRIPTION
SOURCE OF DATA
TRANSMISSION DESCRIPTION FOR DATA
RECIPIENT OF DATA
36
Discrete (Output)
TCAS Processor
VISUAL ANNUNCIATION TRAFFIC Active for Traffic Advisory.
Visual Annunciator
(P67A1 A87) (P67A1 B58) (P67A1 B106)
VISUAL ANNUNCIATION PREVENTIVE Active for Preventive Resolution Advisory. VISUAL ANNUNCIATION CORRECTIVE Active for Corrective Resolution Advisory. • Ground = Active • Open = Not active • Self Test = Not Active
37
Discrete (Output)
TCAS Processor (P67A1 B6)
TA DISPLAY ENABLE
TA Display
• Ground = Active • Open = Not active Signals some multifunctional traffic displays to display TCAS traffic.
38
Discrete (Output)
TCAS Processor (P67A1 A89)
TCAS VALID • Ground = TCAS System Valid • Open = TCAS System Fault
Fault Annunciator
Monitors TCAS system status.
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PARAMETER DESCRIPTION
SOURCE OF DATA
39
ATE Interface TCAS Processor ATE ATE ATE ATE ATE ATE ATE ATE ATE ATE ATE ATE
40
Flight Data Recorder
A0 (P67A1 B10) A1 (P67A1 B9) A2 (P67A1 B8) D0 (P67A1 B18) D1 (P67A1 B17) D2 (P67A1 B31) D3 (P67A1 B25) D4 (P67A1 B12) D5 (P67A1 B24) D6 (P67A1 B11) D7 (P67A1 B23) CLK (P67A1 B53)
TCAS Processor
TRANSMISSION DESCRIPTION FOR DATA
RECIPIENT OF DATA
ATE Interface
Automatic Test Equipment
ATE pins out 3 address lines (A0A2), and eight data lines (D0-D7) • Test Mode - ATE factory test pins. • ATE Enable - activates ATE interface. • Cal Enable - enables processor to write to EEPROM. Reserved for factory and field configuration. RS 422 Interface
Personal Computer
RS 232 Interface, fault data
Bi-directional
RS 422 DAT + (P67A1 B2) RS 422 DAT (P67A1 B3) RS 422 CLK + (P67A1 B4) RS 422 CLK (P67A1 B13) 41
Diagnostic Interface
Diagnostic Computer TCAS 232 TX (P67A1 B1) TCAS 232 RX (P67A1 B66) TERM RDY (P67A1 B99) TCAS 232 RDY (P67A1 B100)
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PARAMETER DESCRIPTION
SOURCE OF DATA
42
Configuration Configuration Module Module Config Mod CS1 (P67A1 B9)
Config Mod CS2 (P67A1 B10) Config Mod +5 Vdc (P67A1 B8) Config Mod Data In (P67A1 B90)
Config Mod Data Out (P67A1 B18) Config Mod CLK (P67A1 B23)
TRANSMISSION DESCRIPTION FOR DATA
RECIPIENT OF DATA
ATE Data Lines A0/A2, D0, D7 serial interface.
Bi-directional
Hardware strapping information from configuration module: TA/RA Block Transfer Program Display Intruder Limit Performance Limit Program Altitude Limit Audio Levels Heading Type Attitude Type Radio Altitude Type Left/Right Display (SKID) Enable Transponder (Mode S Diversity) Aircraft Antenna Configuration Inhibit Functional Test Display All Traffic Ground Display Mode Audio Program Display Intruders On-Ground Radio Altimeter Installation Gillham Altitude Compare Enhanced Extended Test Pass Intruder Files Second A429 AHRS/IRU
43
Suppression
Suppression System (P67A1 A13)
TCAS Processor will accept and respond to suppression pulses from other avionics equipment.
Bi-directional
44
Displays
TCAS Processor
ARINC 735 (429) Hi Speed Data
TA/RA Display
TA/RA Display (P67A1 B30) TA/RA Display (P67A1 B16) TA/RA Display (P67A1 B28) TA/RA Display (P67A1 B29)
TX 1A TX 1B TX 2A
NOTE: If a combined RA/TA display is used, both TA valid and RA valid must be tied to Display Valid discrete IVA-81A/B/C/D pin 29.
TX 2B
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BUS #
PARAMETER DESCRIPTION
SOURCE OF DATA
TRANSMISSION DESCRIPTION FOR DATA
RECIPIENT OF DATA
45
Displays
TCAS Processor
ARINC 735 (429) Low Speed Data
RA Display
Speaker (8 Ω) output
Speaker
Headphone (600 Ω ) output.
Headphone
4 Element Directional
Bi-directional
4 Element Directional antenna Or Omnidirectional (Optional) 50 Ω Load (dc short) antenna.
Bi-directional
RA Display TX 1A (P67A1 B35) RA Display TX 1B (P67A1 B36) RA Display TX 2A (P67A1 B33) RA Display TX 2B (P67A1 B34) 46
47
48
Audio Interface (Speaker)
TCAS Processor
Audio Interface (Headphone)
TCAS Processor
Top Antenna
TCAS Processor
Spk Hi (P67A1 A67) Spk Lo (P67A1 A68)
PH Hi (P67A1 A69) PH Lo (P67A1 A70)
(P67A2 (P67A2 (P67A2 (P67A2 49
Bottom Antenna
A1 B1 C1 D1
Top Top Top Top
J1) J2) J3) J4)
TCAS Processor (P67A2 (P67A2 (P67A2 (P67A2
A2 B2 C2 D2
Bot Bot Bot Bot
J1) J2) J3) J4)
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Figure 20 TPU 67A TCAS II Processor, Inputs/Outputs (Sheet 1 of 2)
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Figure 20 TPU 67A TCAS II Processor, Inputs/Outputs (Sheet 2)
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL 7.
System Component Functions A.
TCAS Processor (1)
General The microprocessor based TPU 67A TCAS processor is the master control unit in the TCAS II system. It consists of a combined computerized control system and L-band receiver/transmitter. Operation of the TCAS system is controlled by TCAS software resident in the computer control memory.
(2)
TCAS Processor Inputs/Outputs The TCAS processor routinely reads and stores the following own aircraft information (refer to Figure 20 TPU 67A TCAS II Processor, Inputs/Outputs): (a)
Own aircraft heading, pitch, roll, and radio altimeter inputs. This information in conjunction with own pressure altitude data allows TCAS to determine own aircraft position and flight path which is needed for tracking, RA and TA advisory, and traffic display computations.
(b)
Own aircraft pressure altitude data received on the ARINC 429 data bus from Mode S transponder. Pressure altitude is input to the TCAS processor from own aircraft’s pressure altitude source. Pressure altitude is used to determine own aircraft altitude relative to intruder’s reported altitude and own aircraft flight level altitudes.
(c)
Mode control requests and traffic display control inputs from the Mode S transponder via the ARINC 429 data bus. The Mode S transponder receives this data from the transponder control unit. This information is a factor in TCAS sensitivity level determinations and traffic display format.
(d)
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Own aircraft identification (transponder I.D.) received on the ARINC 429 data bus from own Mode S transponder.
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL Own aircraft identification is input to the transponder via 24 discrete bit strapped inputs. Own aircraft I.D. is used by the TCAS II processor during air-to-air coordination routines. (e)
Own aircraft maximum airspeed data received on the ARINC 429 data bus from own Mode S transponder. Own aircraft maximum airspeed is input to the transponder via three discrete bit strapped inputs. This information is used in maximum closing rate projections. (TPU 67A 066-01146-0101,-0201 only).
(f)
Discrete input from weight-on-wheel (Air-Ground) strut switch. Notifies TCAS as to whether own aircraft is in-flight or on-the-ground. Used in conjunction with the ground display mode strap. (TPU 67A 066-01146-0101,-0201 only).
(g)
Discrete input from landing gear. Allows TCAS to determine when the landing gear is extended. Bottom directional antenna operates in omni mode when landing gear is extended.
(h)
Advisory Inhibit discrete inputs from ground proximity and wind shear system (if applicable).
(i)
Discrete input from optional Advisory Cancel switch.
(j)
Continuity/resistance checks on top and bottom TCAS antenna ports. This information allows TCAS processor to determine if an omni or directional antenna is used as the bottom TCAS antenna and if the antenna cables are properly connected to the top and bottom antennas. The four ports for each directional antenna should reflect specific and different resistance values due to port identification resistors mounted inside the directional antenna.
(k)
System validity inputs. If a failure is detected on any of the following inputs, TCAS generates failure annunciation data to the resolution advisory and traffic displays.
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL 1
Discrete failure status inputs from the TA units or other optional display units. NOTE:
(l)
In the event of a display unit failure, the display will set its "display valid" output discrete to invalid and attempt to display status of the fault it has detected, if it is not prevented from doing so by the nature of the fault (i.e., certain faults will result in a blank display and not allow the display of any data).
2
Loss of continuity through the TCAS antennas.
3
Failure status data or loss of data on the ARINC 429 data link from the Mode S transponder.
4
Internal TCAS processor failures including failure of internal power supplies.
5
Invalid data from the Radio Altimeter, ATT, HDG, etc.
TCAS System degradation. If a particular failure degrades TCAS operation, the TCAS processor stops all TCAS processing and displays an appropriate annunciation on the display units. TCAS processor self-tests and failure annunciations are described in detail in the INSTALLATION AND MAINTENANCE, and FAULT ISOLATION sections of this manual.
(3)
Configuration Module The configuration module interface has the following discrete lines: DATA IN, DATA OUT, CHIP SELECT 1, CHIP SELECT 2, CLOCK, VCC (+5 Vdc), and GROUND. Upon power up the TPU 67A will download the configuration module data and compute a data checksum. This checksum will be stored in the configuration module during the installation setup/configuration write; the CAS 67A system will fail if the checksum does not match. A compatibility code within the module will be monitored to assure its compatibility with the current TCAS II processor software. A failure will be annunciated if there is a compatibility problem between the software and the module.
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL In addition to the bearing calibration data (if required), the following hardware strapping information will be acquired from the configuration module: (a)
TA/RA Block Transfer Program: ARINC 735 protocol or Honeywell BCAS (EFIS) protocol.
(b)
Display Intruder Limit: Three (minimum)≤ Display Intruder Limit ≤ 31 (no limit), incremented by one.
(c)
Performance Limit Program: 1500 FPM cannot climb determined by FMS or Altitude Limit.
(d)
Altitude Limit: 0 ≤ Altitude Limit ≤ 62000 feet, incremented by 2000 feet. An even number between 0 and 62000 indicates the maximum altitude at which the aircraft is capable of climbing at 1500 fpm. This limit is active only when the Performance Limit Program input is active.
(e)
Speaker Airborne Audio Level: 0.0625, 0.125, 0.25, 0.5, 1.0, 2.0, 4.0, or 6.5 watts.
(f)
Speaker On-Ground Audio Level: 0.0625, 0.125, 0.25, 0.5, 1.0, 2.0, 4.0, or 6.5 watts.
(g)
Headphone Airborne Audio Level: 1.25, 2.5, 5.0, 10.0, 20.0, 40.0, 80.0, or 100 mW.
(h)
Headphone On-Ground Audio Level: 1.25, 2.5, 5.0, 10.0, 20.0, 40.0, 80.0, or 100 mW.
(i)
Heading Type: Synchro Data or ARINC 429 Data.
(j)
Attitude Type: Synchro Data or ARINC 429 Data.
(k)
Radio Altitude Type: ARINC 429, Honeywell (KRA 405, 10mV/ft), Honeywell (RT 220/300, -4 mV/ft), Collins (ALT 50/55, dual slope), or ARINC 552A data.
(l)
Left/Right Display (SDI) Enable: Enabled or Not enabled.
(m)
Transponder (Mode S Diversity) Installation: Single or Dual.
(n)
Aircraft Antenna Configuration Program: Dual directional antenna or Directional and monopole antenna/dc short circuit.
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL (o)
Inhibit Functional Test: Inhibit airborne test or Allow airborne test.
(p)
Display All Traffic: Display all traffic when TA or RA is present ("POPUP" mode) or Display all traffic all of the time.
(q)
Ground Display Mode: TCAS in standby mode on-Ground or TCAS in TA only mode on-Ground.
(r)
Audio Program: No delay in voice, Audio tone output one second prior to voice, or Voice muting.
(s)
Display Intruders On-Ground Program: Inhibit on-ground intruders or Allow on-ground intruders.
(t)
Radio Altimeter Installation Source Select: 1
Single radio altimeter installed.
2
Dual radio altimeter/ Manual selection.
3
Dual radio altimeter/ Auto reversion.
(u)
Gillham Altitude Compare Function: Enabled or Not enabled.
(v)
Enhanced Extended Functional Test program: Enabled or Not enabled.
(w)
Intruder File Transmission Program: Allow file transfer during “POPUP” mode or Not allow file transfer during “POPUP” (i.e. normal).
(x)
Attitude/Heading #2 AHRS/IRU Program Option (available on TPU 67A p/n 066-01146-0201,-1211 only): Single AHRS source (either ARINC 429 or synchro) or Dual AHRS/ auto reversion (ARINC 429 only, secondary synchro ports not available).
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL (4)
TCAS Processor Functions The TCAS processor controls the following real-time functions of TCAS: (a)
The TPU 67A receives 1030 MHz TCAS broadcasts through the transponder via ARINC 429 bus (TCAS receivers receive at 1090 MHz). The TPU 67A 1030 MHz receiver is not used with TCAS II. The TCAS processor formats and transmits broadcast messages. Broadcast messages are transmitted at 1030 MHz by each TCAS system to notify other TCAS equipped aircraft that own TCAS equipped aircraft is present. Broadcast messages are transmitted on the TCAS directional and omni antennas. Each TCAS, including own TCAS, keeps track of the number of broadcast messages being received. This provides each TCAS with the number of TCAS equipped aircraft within broadcast range. This number is used in TCAS interference limiting formulas, the resultant of which is used to control the power output levels and rates employed for TCAS Mode S interrogations. TCAS reduces the number of TCAS Mode S interrogations and also reduces the power output levels as the number of TCAS equipped aircraft (number of broadcast receptions) increases. This reduces the detectable interrogation load on Mode S transponders in situations where numerous TCAS equipped aircraft are present in the same airspace volume. The effect of reducing the number of air-to-air interrogations and associated transmit power levels is a reduction of unsolicited replies (fruit overload) received by ground stations.
(b)
The TCAS processor listens for Mode S transponder squitter messages from other aircraft. Mode S transponders indicate their presence by transmitting a 1090 MHz squitter message once every second. The TCAS processor listens for squitters on the TCAS directional and omni antennas.
(c)
If a valid Mode S squitter message is detected, the TCAS processor commences to interrogate the intruder. If an interrogated Mode S equipped aircraft is within TCAS Mode S tracking range and altitude, the Mode S equipped intruder is placed into track.
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL Mode S track updates are then executed which involve the TCAS processor formatting and then transmitting 1030 MHz Mode S interrogation messages on the directional antenna and/or the omni antenna, and receiving 1090 MHz Mode S reply messages on the directional antenna and/or the omni antenna. The TCAS processor selects one of four directional antenna beams to be used for directional message transmission and reception. (d)
The TCAS processor performs ATCRBS search, track initialization, and track updates. If an ATCRBS equipped aircraft is within TCAS ATCRBS tracking range and altitude, the ATCRBS equipped intruder is placed into track. ATCRBS search, track initialization, and track update operations involve the TCAS processor formatting and then transmitting 1030 MHz ATCRBS interrogations, and receiving 1090 MHz ATCRBS replies on the directional antenna and/or the omni antenna. The TCAS processor selects one of four directional antenna beams to be used for ATCRBS directional message transmission and reception. NOTE:
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Mode S and ATCRBS Mode C interrogation and reply message formats are shown in Figure 21 Mode S and ATCRBS Mode C Interrogation Formats and Figure 22 Mode S and ATCRBS Mode C Transponder Reply Message Formats.
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Figure 21 Mode S and ATCRBS Mode C Interrogation Formats
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Figure 22 Mode S and ATCRBS Mode C Transponder Reply Message Formats
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL (e)
The TCAS processor performs functions that determine range, bearing, and altitude of intruder aircraft based on information computed from or contained in the reply messages. Bearing can only be determined for intruder replies received on the directional antenna. Altitude can only be determined if the intruder is reporting altitude in its transponder’s reply message.
(f)
Based on the information that can be extracted from or computed from the reply, the TCAS processor evaluates the threat potential of the intruder by calculating intruder closing rate and position relative to own aircraft. Based on this evaluation, the TCAS processor categorizes the intruder as a non-threat, proximity, traffic advisory, or resolution advisory.
(g)
For resolution advisory category aircraft, the TCAS II processor computes the proper advisory to maintain or establish safe separation between own aircraft and intruder aircraft. The TCAS II processor then outputs resolution advisory data on the ARINC 429 data bus to the TA/RA/VSI or RA/VSI units, outputs RA traffic symbol position and alert data on the ARINC 429 data bus to the TA/RA/VSI or dedicated display unit, and outputs resolution advisory alert voice messages to the cockpit audio system, and alert outputs for optional tone generators and/or lamps.
(h)
For traffic advisory category aircraft, the TCAS processor outputs TA traffic symbol position and alert data on the ARINC 429 data bus to the TA display, outputs traffic advisory alert voice messages to the cockpit audio system, and alert outputs for optional tone generators and/or lamps.
(i)
For proximity and non-threat category aircraft, the TCAS processor outputs proximity or non-threat traffic symbol position data on the ARINC 429 data bus to the traffic advisory display. (Voice alerts are not generated for proximity or non-threat category aircraft).
(j)
For resolution advisory category aircraft that are also TCAS II equipped, the TCAS processor establishes a coordination data link with threat aircraft. This coordination link involves own TCAS processor transmitting coordination messages to threat aircraft’s transponder via own TCAS antennas and receiving coordination message replies from threat aircraft’s transponder.
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL Once the TCAS II equipped threat aircraft has detected own aircraft as a threat, the same process is initiated from the threat aircraft via own Mode S transponder and a full two-way coordination data link is established. The coordination data assure non-conflicting maneuvering between TCAS II equipped aircraft that are mutual threats to one another. (k)
During each TCAS 1030 MHz transmission on the directional or omni antenna, the TCAS processor generates a suppression pulse to other L-band equipment on own aircraft.
(l)
The TCAS processor reduces fruit and synchronous garble interference by the following interference limiting methods: 1
An ATCRBS P2 sidelobe suppression pulse is transmitted as an omnidirectional pattern on the directional antenna to control the effective beam width. Refer to Figure 23 TCAS Directional Antenna Transmit/Receive Beam Patterns.
2
A sequence of ATCRBS interrogations are transmitted at different power levels (whisper-shout levels). These whisper-shout levels divide the surrounding airspace into range segments. Systems with the TPU 67A 066-01146-0101, -0201 use the maximum number of whisper-shout levels (24) when interrogating in the forward direction on the directional antenna. Systems with the TPU 67A 066-01146-1111, -1211 use the maximum number of whisper-shout levels (24) when interrogating in the forward direction on the directional antenna only in high density Mode C environments.
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3
Interrogating more than once to check reply validity.
4
Transmitting a P2 ATCRBS suppression pulse in Mode S interrogation transmissions.
5
Transmitting a P4 Mode S suppression pulse during ATCRBS interrogation transmissions.
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(4)
(m)
The TCAS processor also provides communication interfaces with a TCAS data recorder
(n)
The TCAS processor also controls: 1
Scheduling for interrogations performed on the directional and omni antennas.
2
TCAS sensitivity level operating modes.
3
Generation of coasting data during periods when tracking data is temporarily lost.
Power Requirements The TCAS processor receives 28 Vdc primary power and 26 Vac synchro reference input power from aircraft power sources.
B.
Directional Antenna (1)
General The ANT 67A Directional Antenna allows bearing of intruder aircraft to be determined by providing the means for the TCAS processor to transmit interrogations and receive reply receptions on one of four antenna beams. By selecting the beam, the TCAS processor electronically points the antenna in a surveillance direction during TCAS transmit and receive operations.
(2)
TCAS Directional Antenna Description The directional antenna is an electronically steerable phased array consisting of four top loaded monopole elements. Unlike mechanically steered antennas, the antenna pattern can be pointed in one of four directions without physically moving the antenna. This is achieved by independently varying the phase to each of the four antenna elements contained in the directional antenna. The phasing of these signals directly affect the beam, therefore, the phase match of the coax cables is very important.
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL The four beam forming elements are located on the perimeter of the antenna, and the whole assembly is contained in an aerodynamic plastic enclosure just over one inch in height. The top directional antenna is mounted at or near the longitudinal centerline of the aircraft ± 5 degrees and as far forward as is practical. The bottom directional antenna or omni antenna (if used) is co-located as near as possible to the vertical plane of the top directional antenna. During TCAS receptions, each of the four directional antenna elements receives any 1090 MHz signal that passes by the element. The phasing of these received signals is determined by the direction from which the RF energy is received. These signals are directed onto the same four cables that connect transmit signals between the TCAS processor and directional antenna. Each of the four ports of the directional antenna contains a resistor located across the antenna element to ground. Each of the four resistors is a different value. The TCAS processor periodically performs a continuity check on the antenna ports and should see the correct resistance value (via an A/ D converter) if the port is not shorted or not open. The directional antenna is a passive device and does not require aircraft power. C.
TCAS Omnidirectional Antenna TCAS may use one omni antenna mounted on the bottom of the aircraft instead of a directional antenna. The omni antenna is a L-band monopole and is identical to the omni antennas presently used for DME and ATC transponders. The TCAS omni antenna must be the dc short type, L-band. The TCAS omni antenna connects to the TPU 67A TCAS processor (P67A2 A2 BOTJ1). This connection is made via a coaxial cable. The three remaining unit bottom antenna coaxes must be connected to 50 Ω terminations. The TCAS processor routinely performs continuity checks on the omnidirectional antenna and associated cables.
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Figure 23 TCAS Directional Antenna Transmit/Receive Beam Patterns
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TA/RA/VSI Display (1)
General The IVA-81A, IVA-81C, and IVA-81D Traffic Advisory/ Resolution Advisory/Vertical Speed Indicator displays use a high resolution, sunlight readable, full color, liquid crystal display (LCD) to display traffic information. The active matrix LCD display gives a flicker free, parallax free display. The center of the display is a horizontal situation presentation of the traffic around the aircraft including intruder altitude, and vertical direction. Traffic is divided into four categories by threat risk and differentiated on the display by symbol color and shape as shown in Figure 24 IVA-81A/IVA81C/IVA-81D TA/RA/VSI. Text messages are displayed for TCAS and display modes and intruder information. Display brightness level is controlled by a combination of bezel and remote light sensors and by the lighting bus input. An optional bezel mounted brightness control is also available. Traffic display range control can be provided remotely from the control unit or locally via an optional bezel mounted range control. Traffic display data (TA data) is received via a high-speed ARINC 429 data bus from the TCAS processor. An optional traffic select (TA SEL) switch allows decluttering the display of aircraft symbols. The TA/RA/VSI accepts air data ARINC 565 or ARINC 575 analog inputs, ARINC 575 digital or ARINC 429 high and low speed inputs, and pneumatic vertical speed input. Vertical maneuvering resolution advisory data (RA data) and traffic advisory data (TA data) are received via a high-speed ARINC 429 data bus from the TCAS processor. Built-in-test circuits continuously monitor for TA unit failures. Failure status is reported to the TCAS processor via discrete DISPLAY VALID signal lines.
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Figure 24 IVA-81A/IVA-81C/IVA-81D TA/RA/VSI
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Resolution Advisory Display The resolution advisory commands displayed on the TA/RA/VSI (or RA/VSI) are the primary indications used for vertical maneuvering guidance. TCAS II resolution advisories on the two TA/RA/VSI (or RA/VSI) units indicate vertical speeds to be used or avoided in order to maintain or achieve safe vertical separation. A pointer and vertical speed scale, which are standard VSI features, indicate the present vertical speed of own aircraft. For TCAS guidance, the TA/RA/VSI displays red and green command arcs on a liquid crystal display along with the vertical speed scale and pointer. The red and green RA command indications provide corrective or preventive resolution advisory maneuvering guidance to the pilot.
(3)
Traffic Display The TA/RA/VSI traffic display provides a display of surrounding intruder aircraft that are equipped with Mode S or ATCRBS Mode A/C transponders, are detected on a directional antenna, and are within the display range and altitude window. NOTE:
The TCAS processor interface also supports traffic displays on a dedicated TCAS traffic display or a PPI radar display modified for TCAS. The unit selected to display traffic depends on equipment currently present in the aircraft and other user requirements. The TCAS processor supplies traffic display and resolution advisory data outputs on two separate high-speed ARINC 429 data bus outputs.
Graphics provided on the traffic display alert the pilot to traffic advisory and resolution advisory conditions and annunciate TCAS operational modes and failure conditions. The selected traffic display functions as a self-sufficient peripheral device driven by the TCAS processor through a single high-speed ARINC 429 data bus. Traffic displays are considered secondary displays in the overall TCAS II system. (Resolution advisories on the TA/RA/ VSI and RA/VSI are considered the primary TCAS II displays). The traffic display aids the pilot in visually acquiring an intruder aircraft prior to resolution advisory threat conditions.
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL Traffic display data from the TCAS processor, via the highspeed ARINC data link, includes the following: (a)
Intruder aircraft range. NOTE:
Up to 30 intruder data sets may be supplied depending on traffic conditions.
(b)
Intruder aircraft relative altitude (if available)
(c)
Intruder aircraft bearing (if available)
(d)
Intruder category (resolution advisory threat, traffic advisory, proximity, or non-threat)
(e)
Own aircraft altitude
(f)
Own aircraft TCAS operating mode (sensitivity level)
(g)
Own aircraft heading (EFIS display only)
(h)
Advisory alert information
(i)
TCAS failure status information
(j)
Display range limit control, ABOVE/NORM/BELOW nonthreat altitude display limit control, and relative/ flight level altitude display control data originating from the TCAS/transponder control unit and received by the traffic display via the Mode S transponder and TCAS processor.
(k)
Other strapped control data such as maximum number of intruders to be displayed, etc. Refer to paragraph 8. System Control and Indicator Functions for traffic display indications and annunciations.
E.
RA/VSI Display The IVA-81B Resolution Advisory/Vertical Speed Indicator (RA/VSI) display is shown in Figure 25 IVA-81B RA/VSI. It consists of: •
An electromechanically driven pointer to display vertical speed.
•
A resolution advisory arc of red and green high brightness LEDs.
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An electromechanical TCAS flag, for indicating normal, fail conditions, and RA mode OFF conditions.
•
Vertical speed failure flag.
The IVA-81B replaces an existing size 3 Air Transport Indicator (3ATI) vertical speed indicator.
Figure 25 IVA-81B RA/VSI
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL The resolution advisory LEDs are mounted under a coated surface which makes them invisible when unlighted. The VSI face is matte black with a matte white vertical speed scale. The vertical speed pointer is driven by a two-phase motor. The position is controlled by the processed data supplied by the display computer. The RA/VSI accepts air data ARINC 565 or ARINC 575 analog inputs, ARINC 575 digital, ARINC 429 high and low speed data, or a pneumatic vertical speed input. Vertical speed maneuvering resolution advisory data (RA data) is received via a high-speed ARINC 429 data bus from the TCAS processor. NOTE:
Traffic is not displayed on an RA/VSI.
Built-in test circuits continuously monitor for RA/VSI unit failures. Failure status is reported to the TCAS processor via discrete DISPLAY VALID signal lines. The resolution advisories (RAs) on the electrical/electro-mechanical display of the RA/VSI are identical to the RAs on the LCD display of the TA/RA/VSI. F.
Mode S Transponder The Mode S transponder is discussed in this manual to aid understanding of overall TCAS operation. For additional information refer to the applicable Mode S transponder system maintenance manual. (1)
Mode S Transponder Functions The microprocessor based Mode S transponder performs the following functions in the TCAS II system: (a)
Automatically transmits 1090 MHz Mode S squitter messages every second. These squitter messages notify other TCAS equipped aircraft and ground stations that own Mode S equipped aircraft is present.
(b)
Receives broadcast messages from other TCAS equipped aircraft and notifies own TCAS processor that broadcast message was received.
(c)
Replies to 1030 MHz Mode S interrogations from other TCAS equipped aircraft.
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL (d)
Replies to 1030 MHZ Mode A, Mode C, and Mode S interrogations from ATC ground stations with a 1090 MHz message in the traditional manner.
(e)
Transmits 1090 MHz resolution advisory air-to-air coordination message data (received from the TCAS processor) during threat conditions between own and other TCAS equipped aircraft.
(f)
Provides the following data to the TCAS processor via an ARINC 429 data link:
(g)
(2)
1
Own aircraft identification code, pressure altitude, and maximum airspeed data.
2
TCAS broadcast information and air-to-air resolution advisory coordination information received from other TCAS equipped aircraft.
3
TCAS sensitivity level and other mode control data received by own Mode S transponder from own transponder/TCAS control unit.
4
TCAS sensitivity level control data from Mode S ground control stations at 1030 MHz (future application).
5
Mode S ARINC 604 maintenance status.
Receives TCAS capability, TCAS validity, sensitivity level, and TCAS coordination update data from the TCAS processor via the ARINC 429 data link and inserts this data into 1090 MHz coordination messages. Replies to interrogations from Mode S ground stations will be a future application.
Mode S Transponder BITE The Mode S transponder contains built-in-test-equipment software that continuously monitors for transponder internal failures, transponder control unit failures, and ARINC 429 data failures. Failure status is reported to the TCAS processor via the ARINC 429 data link. The transponder reports failure status to the FAIL lamp on the transponder control unit via a discrete output signal.
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL (3)
Mode S Transponder Power The Mode S transponder receives 28 Vdc primary input power and 26 Vac synchro altitude reference power from aircraft power sources. The transponder receives a suppression pulse from the TPU 67A TCAS processor during transmissions.
G.
Control Units The control units are discussed in this paragraph to aid understanding of overall TCAS operation. For additional information on the Mode-S operation of the KFS 578A, PS-578A, PS-550, CD 671C, or CTA81A/CTA-81D control units refer to the MST 67A Installation Manual, ATA #34-54-01. (1)
The control unit allows the pilot to do the following: (a)
Select TCAS operating modes; control range, above/below altitude limits, and flight level versus relative altitude displays on the TCAS traffic display unit.
(b)
Activate or deactivate the Mode S transponder.
(c)
Select the ATC transponder identification code.
(d)
Insert a special pattern identifier code (IDENT) into transponder replies to ground station interrogations.
(e)
Initiate TCAS functional test.
(f)
Select which transponder is active in a dual transponder system.
(g)
Select altitude source.
(2)
The KFS 578A, PS-578A, PS-550, and CD 671C illuminate “FAIL” on the display to indicate a transponder fail condition. The CTA-81A/CTA-81D illuminate a FAIL lamp to indicate a transponder fail condition.
(3)
The Mode S/TCAS transponder control unit transfers control data to the Mode S transponder via an ARINC 429 data link. The Mode S/TCAS control unit FAIL lamp/display receives a failure status input from the Mode S transponder.
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8.
(4)
The KFS 578A, PS-578A, PS-550, and CD 671C control units require 28 Vdc input power and 5 Vdc/Vac and 28 Vdc panel lighting power from aircraft power sources (depending on unit and configuration).
(5)
The CTA-81A/CTA-81D receives 115 Vac input power and 5 Vac 400 Hz panel lighting power from aircraft power sources.
(6)
The KFS 578A, PS-578A, PS-550, CD 671C, and CTA-81A/CTA-81D control units are shown in Figure 26 KFS 578A Control Unit Controls, Figure 27 PS-578A Control Unit Controls, Figure 28 PS-550 Control Unit Controls, Figure 29 CD 671C Control Unit Controls, and Figure 30 CTA-81 ( ) Control Unit Controls respectively. Their functions are described in Table 64 Control Unit Control and Indicator Functions.
System Control and Indicator Functions A.
General The primary manual controls used to operate the TCAS II are contained on the Mode S transponder/TCAS control unit. NOTE:
Control and indicator functions of the KFS 578A, PS-578A, PS-550, CD 671C, and CTA-81A/CTA-81D control units are described in this section.
TCAS advisory and/or operational status indications are shown by the TA/RA/VSI, RA/VSI, dedicated traffic display, cockpit audio system, and transponder/TCAS control unit. Control of traffic advisory display range selection can be provided remotely from the transponder/TCAS control unit or locally via a front panel range selector switch, or switches, depending upon type of display unit used and display unit configuration strapping. B.
TCAS Input Power Control Twenty eight volts dc or 115 Vac/400 Hz primary power, 26 Vac reference power, and 5 Vac or Vdc or 28 Vdc background panel lighting power are applied to the TCAS system by closing aircraft circuit breakers.
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL C.
TCAS II Control Units The KFS 578A, PS-578A, PS-550, CD 671C, and CTA-81A/CTA-81D control units are the master controls for both TCAS and the Mode S transponder. The CTA-81A/CTA-81D control unit is suitable for dual (Mode S) installations. The KFS 578A, PS-578A, PS-550, and CD 671C control units are available in configurations suitable for dual (Mode S) or single (Mode S) installations.
Figure 26 KFS 578A Control Unit Controls (Typical)
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Figure 27 PS-578A Control Unit Controls (Typical) 006-05340-0007 Rev. 7
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Figure 28 PS-550 Control Unit Controls (Typical)
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Figure 29 CD 671C Control Unit Controls (Typical)
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Figure 30 CTA-81 ( ) Control Unit Controls (Typical)
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CONTROL/INDICATOR
FUNCTION
1/2 Switch (KFS 578A/PS-578A/ PS-550/CD 671C) ATC 1-2 Switch (CTA-81A/CTA-81D)
Selects one of two Mode S transponders to be under control of the control unit. The non-selected Mode S transponder is placed in either STANDBY or OFF mode.
ALT 1-2 Switch (CTA-81A) ALT ON / ALT OFF (CTA-81D)
Selects one of two Mode S transponder altitude source input ports.
Function Selector Switch:
Rotary switch. Controls operating modes of Mode S transponder and requests TCAS operating modes.
TST/TEST Position
SBY/STBY Position
Initiates TCAS and Mode S transponder functional self-test. If TCAS processor Functional Test Inhibit program pin is strapped, TCAS functional test is inhibited while aircraft is airborne. The TCAS flag displays “TCAS” on the RA/VSI display for the duration of the functional test (approximately 8 seconds). The traffic display displays "TEST." A test pattern appearing on the traffic display allows verification of each type of intruder symbol. During the first three seconds a lamp test is performed on all segments of the RA/VSI. If a failure is detected during functional test, the TCAS flag continues to display “TCAS”. Following the lamp test, a test fixed command is displayed until end of test. In-flight or on-the-ground places Mode S transponder and TCAS in STANDBY mode (TCAS sensitivity level #1). In STANDBY mode, transponder’s power is turned on but transponder does not transmit squitters or reply to interrogations. In STANDBY mode, all TCAS broadcast, surveillance, and tracking operations are disabled and the traffic display is blanked except for a "TCAS STBY" mode annunciation.
Table 64 Control Unit Control and Indicator Functions (Sheet 1 of 7) 006-05340-0007 Rev. 7
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CONTROL/INDICATOR
FUNCTION
Function Selector Switch (Cont.) ON Position (KFS 578A/PS-578A/ PS-550/CD 671C) ALT OFF Position (CTA-81A/CTA-81D)
In-Flight - Turns on Mode S transponder to fully active state and places TCAS in STANDBY mode (TCAS sensitivity level #1). Mode S transponder transmits squitters and replies to Mode S and ATCRBS Mode C and Mode A interrogations. The Mode S transponder’s reply to Mode C and Mode S interrogations does not contain an altitude report. The transponder’s reply to Mode A interrogations contains the ATC transponder code (normal Mode A reply). All TCAS broadcasts, surveillance, and tracking functions are disabled. Traffic display screen is blanked except for a "TCAS STBY" mode annunciation. On-the-Ground - Mode S transponder squitters and replies to Mode S interrogations. Depending on Mode S transponder strapping, transponder replies or does not reply to ATCRBS Mode C and Mode A interrogations. The transponder’s reply to ATCRBS and Mode S interrogations does not contain an altitude report. The transponder’s reply to Mode A interrogations contains the ATC transponder code. TCAS is in STANDBY mode (TCAS sensitivity level #1). Traffic display screen is blanked except for a "TCAS STBY" annunciation.
ALT Position (KFS 578A/PS-578A/CD 671C) XPDR Position PS-550 ALT ON Position (CTA-81A/CTA-81D)
In-Flight - Same effect on Mode S transponder and TCAS as ON or ALT OFF position (in-flight) except Mode S transponder reports altitude in its Mode C and Mode S replies.
VFR Position
Annunciates ATC and VFR, and displays stored ATC code. The ATC code can be changed by encoder knobs.
On-the-Ground - Same effect on Mode S transponder and TCAS as ON or ALT OFF position (on-the-ground) except transponder reports altitude in its Mode C and Mode S replies (if strapped to respond to Mode C when on-the-ground).
Table 64 Control Unit Control and Indicator Functions (Sheet 2)
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CONTROL/INDICATOR
FUNCTION
Function Selector Switch (Cont.) TA Position (TA ONLY Mode)
In-Flight - Turns on Mode S transponder to fully active state and places TCAS in TA ONLY mode (traffic advisory only mode) (TCAS sensitivity level #2). Mode S transponder transmits squitters and replies fully to Mode S and ATCRBS Mode C and Mode A interrogations. TCAS broadcasts and performs all Mode S and ATCRBS surveillance and tracking functions. TCAS provides traffic displays for TA, proximity, and non-threat category aircraft but does not categorize or display any aircraft as an RA threat symbol. TCAS provides traffic advisory alerts but does not issue resolution advisory alerts (i.e. voice RA alerts or RA indications on the traffic display are not generated). A TA ONLY annunciation appears on the traffic display. On-the-Ground - Mode S transponder squitters and replies fully to Mode S interrogations. Depending on transponder strapping, transponder replies fully or does not reply to ATCRBS Mode C and Mode A interrogations. Depending on TCAS strapping, TCAS either goes into TA ONLY mode or STANDBY mode (traffic display screen is blanked except a "TCAS STBY" mode annunciation appears on traffic display).
TA/RA Position
In-Flight - Turns on Mode S transponder to fully active state. If own aircraft is above 1000 feet AGL, TCAS enters sensitivity level #4 through #7 dependent on own aircraft altitude. The Mode S transponder transmits squitters and replies fully to Mode S and ATCRBS Mode C and Mode A interrogations. TCAS broadcasts and performs all Mode S and ATCRBS surveillance and tracking functions. TCAS provides traffic displays for RA, TA, Proximity, and non-threat category aircraft, issues RA and TA alerts, and issues resolution advisories on the TA/RA/VSI or RA/VSI. A TA/RA annunciation appears on the PPI or dedicated traffic display. A Mode annunciation is not provided on the TA/RA/ VSI for TA/RA mode. NOTE: If own aircraft is below 1000 feet AGL, TCAS defaults to TA ONLY mode.
Table 64 Control Unit Control and Indicator Functions (Sheet 3)
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL CONTROL/INDICATOR
FUNCTION
Function Selector Switch (Cont.) TA/RA Position (Cont.)
On-the Ground - Mode S transponder squitters and replies fully to Mode S interrogations. Depending on transponder strapping, transponder replies fully or does not reply to ATCRBS Mode C and Mode A interrogations or Mode S interrogations. TCAS defaults to TA ONLY mode (TCAS sensitivity level #2) and functions as described for the TA position (on-the-ground) of the Function Selector Switch in this table.
MODE Pushbutton (PS-550) (Note 8)
ATC Mode - (default mode) allows entry of the four-digit ATC code. FID Mode - allows entry of alpha numeric flight identification and annunciates “FID” on display. TFC Mode (Collins TDR-94D) - selects traffic display operating mode: pop-up (AUTO) or full-time display (ON) and annunciates on display. FL Mode (Honeywell MST 67A) - allows selection of relative (REL) or absolute (ABS) altitude to be displayed. ADC Mode - selects which air data computer is used by TCAS and annunciates “ADC” and “1” or “2” on display.
FL Pushbutton Switch
Spring-loaded pushbutton switch. When pressed and released, replaces relative altitude annunciations for intruder aircraft on traffic display with flight-level altitude annunciations for a period of 15 seconds. During the 15 second period, own aircraft flight-level altitude also appears on the traffic display. After 15 seconds, own aircraft flight-level altitude disappears from display and intruder aircraft altitude annunciations revert back to relative altitude annunciations. If during the 15 second period after the FL switch is pressed and released, a new RA or TA category aircraft is detected by TCAS, the 15 second flight-level display is disabled and relative altitudes reappear.
TCAS RANGE Switch
Rotary switch, clockwise increases range and counter clockwise decreases range. Selects 3 - 40 nautical mile range scaling for the traffic display. The selected display scaling is annunciated as 40 nmi, 20 nmi, 15 nmi, 10 nmi, 5 nmi, 3 nmi, or 1 nmi on the traffic display. Specific ranges and range groups available are defined by the software version in use.
Table 64 Control Unit Control and Indicator Functions (Sheet 4)
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CONTROL/INDICATOR
FUNCTION
FID Pushbutton PS-578A
ATC Mode - (default mode) allows entry of the four-digit ATC code. FID Mode - allows entry of alpha numeric flight identification and annunciates “FID” on display.
ABOVE/NORM/BELOW Switch: (Arrow symbols on (KFS 578A/PS-578A/ PS-550/CD 671C)
Three position toggle switch. Selects relative altitude display limits for non-threat category aircraft (open-white diamond symbols) on the traffic display.
ABOVE Position
Selects display of non-threat aircraft up to +8700 feet (+9000 feet MOPS Change 7) above own aircraft and down to 2700 feet below own aircraft. ABOVE is annunciated on screen of traffic display. An up carrot is shown on the control unit.
NORM Position
Selects display of non-threat aircraft up to 2700 feet above own aircraft and down to 2700 feet below own aircraft on traffic display. An up/down carrot is shown on the control unit.
BELOW Position
Selects display of non-threat aircraft down to -8700 feet (9000 feet MOPS Change 7) below own aircraft and up to +2700 feet above own aircraft. BELOW is annunciated on screen of traffic display. A down carrot is shown on the control unit.
IDENT Pushbutton: (KFS 578A/PS-578A/CD 671C) SEL ID Pushbutton (PS-550) ATC IDENT CTA-81A/CTA-81D)
When this switch is pressed and released, a Special ATC IDENT Position Identifier (SPI) is inserted temporarily into transponder Mode S replies to interrogations from ground stations. The SPI pulse is not used by TCAS.
Table 64 Control Unit Control and Indicator Functions (Sheet 5)
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CONTROL/INDICATOR
FUNCTION
Code Select Knobs
Allows selection of transponder identification code. The transponder inserts this code into replies to Mode A interrogations and Mode S ATC identification requests from ground stations. The ATC IDENT code is not used by TCAS.
ATC IDENT Code Display
Displays transponder ATC identification code selected by the Code Select Knobs and annunciates which xponder is selected by the ATC 1-2 Switch.
FAIL (KFS 578A/PS-578A/ PS-550/CD 671C)
Illuminates on the display.
FAIL (KFS 578A, CD 671C)
Illuminates on the display for failure of the selected Mode S transponder.
CP FAIL (PS-578A, PS-550)
Illuminates on the display for internal control panel fail modes.
XPDR FAIL (PS-578A,PS-550)
Illuminates on the display for failure of the selected Mode S transponder.
ATC FAIL Lamp CTA-81A/D
Illuminates (amber) for failure of the selected Mode S transponder.
T/Wx (CD 671C)
Three position rotary switch used to control traffic advisories displayed on a weather radar indicator. The annunciations appearing on the weather radar display are "WX" for weather only; "TCAS" for TCAS only; "T/WX" for TCAS and weather information.
Table 64 Control Unit Control and Indicator Functions (Sheet 6)
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NOTE 1:
TCAS operating modes are requested from the transponder/TCAS control unit [i.e. TA/RA mode is requested by rotating function selector switch to TA/RA]. The TCAS processor may or may not enter the requested mode dependent on prevailing conditions. For example: If TA/RA mode is requested from the control unit and own aircraft is below 1000 feet AGL, TCAS automatically defaults to TA ONLY mode (TCAS sensitivity level #2) regardless of the TA/RA mode request from the panel.
NOTE 2:
TCAS can be strapped to display either all traffic all the time or only when a TA or RA is present.
NOTE 3:
Holding the FL switch pressed for longer than 15 seconds will not display flight level altitudes for any longer than 15 seconds.
NOTE 4:
The range at which resolution or traffic advisories are generated by TCAS is unaffected by the TCAS RANGE switch.
NOTE 5:
The presence of intruder aircraft that are categorized as RA (resolution advisory threats) or TA (traffic advisories) that are beyond the selected display range is indicated by 1/2 target symbols at edge of screen. The position of the 1/2 symbol represents approximate bearing of the intruder. The 1/2 symbol color and shape represents whether the off-scale intruder is an RA (1/2 red square for off-scale RA) or TA (1/2 yellow circle for off-scale TA). When this occurs, the aircraft symbol can be displayed by increasing the selected range on the TCAS RANGE switch.
NOTE 6:
RA (threat), TA (traffic advisory), and proximity category aircraft displays are unaffected by the ABOVE/NORM/BELOW switch. (RA and TA aircraft within ±8700 feet (±9000 feet MOPS Change 7) of own aircraft are displayed regardless of the ABOVE/NORM/BELOW switch position. Proximity category aircraft are always within ±1200 feet altitude of own aircraft.)
NOTE 7:
TCAS RANGE switch is not provided on all versions of the KFS 578A, CD 671C, or CTA-81A/CTA-81D. When a TA/RA/VSI or dedicated traffic display having optional range selectors is used, range selection is made at the traffic display. Other versions have range selections to 40 nautical miles.
NOTE 8:
The MODE pushbutton at the right center of unit sets the unit in ATC, FID, ADC, TFC, or FL operating mode and annunciates on the LCD panel.
Table 64 Control Unit Control and Indicator Functions (Sheet 7) 006-05340-0007 Rev. 7
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GC 362A TCAS Graphics Processor The GC 362A TCAS Graphics Computer is a remote mounted graphics processor that converts high speed ARINC 429 from an ARINC 735 compatible TCAS processor to display on the Honeywell RDS 81, RDS 82, RDS 84, RDS 86, RDR 2000, and RDR 2100 color weather radar systems, certain Honeywell Primus series radar systems, and Collins WXR270 series radar system. When interfaced to a CAS 67A TCAS II system, the GC 362A will display traffic information on the radar indicator. The unit has three display modes that may be controlled by an external pushbutton or through 429 control via external control unit. This option is selected by the state of the “mode select” pin (P3621-10). Option 1: In the Radar/TCAS Overlay mode, the weather information is overlaid with the TCAS information. Option 2: In TCAS Only mode, a full time 360° TCAS traffic display is presented and the weather information is not displayed. Option 3: In the Radar Display mode, the radar display is in the normal weather display mode unless a TA or RA is detected by the TCAS system. During detection, the display will switch to either TCAS Only display mode or the Radar/TCAS Overlay display mode for the duration of the intruder presence, then return to the Radar Display mode. The choice of the switched mode is controlled by the selected state of the “POP-UP” external strap. External red, green, and blue inputs are provided for use with a NAV graphics computer such as the GC 360A or GC 361A. This allows navigation graphics to be presented from various navigation systems. NOTE:
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The CAS 67A TCAS II Pilot’s Guide, p/n 006-08499-(), describes the radar/TCAS display operation in detail.
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TA/RA/VSI The TA/RA/VSI displays resolution advisory maneuvering information to the pilot during threat conditions. The TA/RA/VSI also provides a display of airspace traffic conditions within the traffic display range and altitude limits. (1)
Resolution Advisories Resolution advisories can be corrective or preventive and positive or negative. A corrective advisory requires a vertical maneuver and is always displayed with red and green arcs. The red arc represents the vertical speed rates that are not acceptable in the presence of the RA and the green arc represents the vertical speeds that should be flown during a corrective advisory. A preventive advisory requires no maneuver and is represented with only a red arc. Refer to CAS 67A TCAS II Pilot’s Guide, p/n 006-08499-(). The limits of the red arc are provided to the TA/RA/VSI from the TCAS via the 429 bus. The limits of the green arc are not provided from TCAS. The green arc will be immediately adjacent to the red arc and have a width approximately equal to the space between 1500 ft/min and 2000 ft/min. It is possible to display two red arcs simultaneously with an RA such as “don’t climb greater than 1000 feet“ and “don’t descend greater than 2000 feet.” Since only one action can be corrective, the green arc will be immediately adjacent to the red arc representing the corrective advisory. If both actions are preventive then only the red arcs are present.
(2)
Traffic Display The traffic display provides the following information: •
Standard symbology consisting of own aircraft symbol and a two mile range ring marker.
•
Resolution advisory, traffic advisory, proximity, and nonthreat category aircraft symbols that depict range, bearing (if tracking is occurring on a directional antenna), and altitude (if intruder is reporting altitude).
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NOTE: F.
Text message annunciations of TAs and RAs that cannot be displayed by a symbol because bearing is not available, of TAs and RAs that are outside the range scaling of the traffic display, of display operating modes, and of fail conditions. The CAS 67A TCAS II Pilot’s Guide, p/n 006-08499-(), describes the TA/RA/VSI operation in detail.
RA/VSI The RA/VSI displays resolution advisories similar to the TA/RA/VSI but does not provide a traffic display. The RA/VSI provides resolution advisories that indicate vertical speeds to be avoided in order to maintain or achieve safe vertical separation. An electromechanical pointer and vertical speed scale, which are standard VSI features, indicate the present vertical speed of own aircraft. The RA/VSI includes a microprocessor based control unit and curved red and green eyebrow lamp segments around the periphery of the vertical speed scale. Maneuvering resolution advisories are annunciated on the RA/VSI by illuminating an associated number of the red lamp segments to indicate he vertical speed rates to be avoided and green arcs to indicate the vertical speeds that should be flown during an advisory. Refer to the CAS 67A TCAS II Pilot’s Guide, p/n 006-08499-(), The VSI used for TCAS applications is also equipped with flags that indicate TCAS operating conditions. The Honeywell manufactured RA/VSI receives resolution advisory and flag control data from the TCAS processor via a high-speed ARINC 429 data link. RA/VSI display units are used as the resolution advisory display when TCAS traffic displays are provided on another display such as a radar/TCAS display or dedicated TCAS traffic display. NOTE:
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The CAS 67A TCAS II Pilot’s Guide, p/n 006-08499-(), describes the RA/VSI operation in detail.
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL G.
Weather Radar/TCAS Display The radar/TCAS display provides its normal separate weather radar display and can be manually controlled to present a separate TCAS traffic display or a combined weather radar/TCAS presentation. The radar/TCAS display integration into the TCAS II system is described in separate manuals listed in Table 49 Related Publications NOTE:
H.
The CAS 67A TCAS II Pilot’s Guide, p/n 006-08499-(), describes the radar/TCAS display operation in detail.
Optional Aural/Lamp Advisory Outputs Optional aural and lamp traffic advisory and resolution advisory outputs are available and may be activated by connecting external tone generators and/or indicator lamps to the appropriate rear connector pins on the TCAS processor. The aural advisory outputs are used to generate tones that accompany corrective, preventive, and traffic advisories generated by the TCAS processor. The activated aural advisory discrete output is generated for a 1.0 ±0.2 second period. When the aural advisory discrete outputs are used in an installation, the audio output program should be configured (by configuration module) to provide a 1.0 ±0.2 second delay of the synthesized voice output in order to be properly phased with the aural advisories. The lamp advisory outputs can be used to operate annunciator lights that identify the advisory as a corrective, preventive, or traffic advisory. The activated output remains on for the duration of the advisory unless canceled.
I.
Audio Message Alerts Audio message alerts provided by TCAS on the cockpit audio system are described in the CAS 67A TCAS II Pilot’s Guide, p/n 006-08499(), revision 2 or later.
J.
TCAS Processor and Mode S Transponder Fault Indicators These panel indicators provide a fault isolation maintenance “aid” in failure situations where the traffic advisory display subsystem has failed and is incapable if displaying TCAS failure annunciations. Refer to FAULT ISOLATION and INSTALLATION AND MAINTENANCE sections of this manual for details.
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Optional Advisory Cancel Switch This momentary switch cancels active advisory alert conditions.
L.
Range Selection and Range Rings Depending upon TCAS configuration, traffic advisory display range selection is controlled either externally, via data input to the display on the ARINC 429 bus, or internally, using a front panel selector switch (weather/traffic display) or optional front panel pushbutton switches (TA/RA/VSI or dedicated traffic display). Range rings displayed are a function of range selected, regardless of whether range selection is made remotely or locally.
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Figure 31 GC 362A TCAS Graphics Processor, TCAS and Radar Displays
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Figure 32 Collins IND270 Indicator, TCAS and Radar Displays
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Figure 33 Honeywell WI650 Radar Indicator, TCAS and Radar Displays
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Figure 34 Honeywell P90 Radar Indicator, TCAS and Radar Displays
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL FAULT ISOLATION 1.
General Fault isolation is the process of locating the source of a TCAS failure at the LRU or aircraft wiring level. Fault isolation for TCAS involves observation of TCAS failure indicators and use of functional self-test. After the fault has been isolated, the appropriate aircraft repair procedures are used to correct the problem. See the INSTALLATION AND MAINTENANCE section for details. TCAS failures can be indicated by failure annunciations on the radar/TCAS display or dedicated traffic unit display, an electromechanical fail flag on the RA/VSI unit, and failure indicator lamps on the front panels of the TCAS LRU components. TCAS failures are detected and failures indicated through full-time TCAS built-in test equipment monitoring or manually initiated TCAS self-test. TCAS faults and fault codes can be viewed on the left side of the TCAS processor (as viewed from the front) or on a diagnostic computer with the appropriate diagnostic programs. Real-time failures can be observed and fault memory can be searched for recurring problems by the diagnostic computer. TCAS faults can be recorded and analyzed using special recording programs with dedicated computer equipment. For these reasons, it is very important that the TCAS installation contains accessible diagnostic and recorder connections. Additionally, the diagnostic computer is necessary for system checkout and installation fault isolation.
2.
Fault Isolation Fault isolation is typically performed on the ground, as a result of failures indicated during post-installation or preflight testing, or malfunctions that were observed during flight operation. A.
General (1)
The TCAS processor is capable of detecting any malfunctions of TCAS components that degrade or prevent possible collision avoidance protection. A failure of the TCAS system during normal operation results in the following actions by the TCAS processor: •
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Provides an indication to flight crew that an abnormal condition exists. Typically, a yellow "TCAS" flag will annunciate on the traffic display.
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL •
Causes any Mode S transmissions that report own aircraft status to indicate that own aircraft has no on-board resolution advisory capability.
•
Prevents interrogations by own aircraft TCAS.
•
Deactivates the normal TCAS display functions.
NOTE:
(2)
(3)
(4)
Refer to the pilot’s guide for specific failure indications that will appear on RA/VSI, TA/RA/VSI, dedicated TCAS display, etc.
There are three methods for initiating and observing functional self-test results or failure causes of the Mode S/TCAS system: •
The first method is to initiate self-test at the Mode S/ TCAS control unit. Detected failures are annunciated on the traffic display, with the exception of the IVA-81A/IVA81C/IVA-81D TA/RA/VSI.
•
The second method is to observe self-test fault codes annunciated on the TPU side-panel LED indicator (located inside the cover of the processor).
•
The third method is to use a diagnostic computer program to view faults in real-time or to recover faults stored in fault memory.
Before performing TCAS system self-test, ensure that the following aircraft systems are powered and operating with no failure flags on the appropriate cockpit instruments: •
Mode S transponder system
•
Encoding Altitude Sources (Air Data Systems)
•
Radio Altimeter Systems
•
Attitude (Vertical Gyro) Systems
•
Heading (Compass) Systems
If the attitude and heading data supplied to the TCAS system are from an AHRS, IRS, or INS they must be aligned and be in an operational mode.
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL B.
Fault Isolation Using the Mode S/TCAS Control Unit NOTE:
If a TCAS/Weather Radar display is used as the traffic display, the radar system should be in SBY or TST before the next step for about 5 seconds to allow the display to warm up.
(1)
In a dual Mode S-equipped aircraft, set the transponder select switch to #1 position to test the number one transponder. Select the test mode, observe for the fail annunciation.
(2)
If there are no malfunctions, the test sequence will be as follows: (a)
A test pattern appears on the traffic display to allow verification of each type of intruder symbol. The traffic display shows the TCAS traffic test pattern and "TEST" is displayed. See Figure 1001 TCAS Test Pattern.
Figure 1001 TCAS Test Pattern
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL (b)
For aircraft equipped with RA/VSI: 1
During the first few seconds of the test, the RA/ VSI red and green lamps (climb/descend indicators) illuminate sequentially. The TCAS flag is in view throughout the test period.
2
After the RA/VSI sequential lamp test, the red and green climb/descend lamps display a fixed test command representing a typical resolution advisory throughout the remainder of the test sequence.
NOTE:
(c)
Loss of valid vertical speed input will cause the VSI flag to appear on the RA/VSI. If a TA/RA/VSI is used, the legend “VSI” will appear on the display. A TCAS processor failure will cause the TCAS flag to appear on the RA/VSI, and TCAS to be displayed on the TA/ RA/VSI.
For aircraft equipped with TA/RA/VSI: The TA/RA/VSI indicates a fixed Resolution Advisory and the traffic symbol test pattern. A “TEST” is indicated.
(d)
For aircraft equipped with a radar/TCAS or dedicated display: Both displays indicate the TCAS display test pattern and “TEST” is displayed.
(e)
(3)
At the successful conclusion of self-test, the TCAS processor outputs onto the audio bus the synthesized voice message, "TCAS SYSTEM TEST OK."
If there is a failure detected during self-test, the voice message output from the TCAS processor is, "TCAS SYSTEM TEST FAIL." The radar/TCAS display or dedicated display will annunciate the failed system component(s). Possible traffic display fault annunciations are as follows: •
TCAS PROCESSOR•
•
UPPER ANTENNA
•
LOWER ANTENNA
•
RADIO ALT #1
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL •
RADIO ALT #2•
• RADIO ALT #1 and #2 • XPNDR DATA BUS #1 • XPNDR DATA BUS #2 •
TRAFFIC DISPLAY
•
RA DISPLAY #1
•
RA DISPLAY #2
• RA DISPLAY #1 AND #2 •
SELECTED XPNDR
• XPNDR TOP ANTENNA • XPNDR BOTTOM ANTENNA • XPNDR CONTROL DATA
(4)
•
XPNDR ALT DATA #1 and #2
•
#1 XPNDR ALT DATA
•
#2 XPNDR ALT DATA
•
ATTITUDE
•
HEADING
•
GP RAM
•
NO TCAS 429 DATA
•
TCAS FAIL
If the self-test results were not successful, perform the following: (a)
If a TCAS/Weather Radar display is used, check and record fault annunciations. Refer to Table 1001 TCAS/ Weather Radar Display Fault Annunciations for fault isolation procedures.
(b)
In non-TCAS/Weather Radar display aircraft, view the LED on the left side of the TPU 67A unit for further clarification of problem, refer to Table 1003 TCAS Processor Fault Codes.
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL (c)
Use a diagnostic computer to view the fault conditions of the TCAS Processor. CAUTION:
REMOVE POWER PRIOR TO REPLACING A TCAS SYSTEM COMPONENT. DAMAGE TO THE EQUIPMENT MAY OTHERWISE RESULT.
FAULT ANNUNCIATION
FAULT ISOLATION
#1 ALT DATA #2 ALT DATA ALT DATA #1 and #2
Check altitude source and associated wiring. Check proper altitude type is selected.
CONTROL DATA
Check TCAS control unit.
TCAS PROCESSOR
Replace TCAS processor.
UPPER ANTENNA LOWER ANTENNA
Check antenna and associated wiring. Use diagnostic computer to determine failed antenna connection.
ATTITUDE HEADING
Check attitude & heading sources and associated wiring. Check proper attitude type is selected.
TCAS FAIL/NO TCAS TRAFFIC DISPLAY
Check power and associated wiring. Replace traffic display unit.
TA DISPLAY #2 TA DISPLAY #1 and #2
Check vertical speed source (on TA/RA/VSI), power, and associated wiring. Replace traffic display unit.
RADIO ALT #1 or #2
Check selected radio altimeter source. Radio altimeter #2 will be indicated on single radio altimeter installations. Check proper altitude type selected.
Table 1001 TCAS/Weather Radar Display Fault Annunciations (5)
C.
In a dual Mode S-equipped aircraft, set the transponder select switch to #2 position to test the number two transponder. Select the test mode, observe any fail annunciations.
Fault Isolation Using TCAS Processor LED Fault Codes The TCAS processor fault codes are displayed on an LED indicator located at top center on the left side of the TCAS processor (inside the top cover). (1)
Normally, with no fault, the seven LED segments light one at a time in a figure eight pattern. The decimal also blinks.
(2)
Typically, the fault codes shown in Table 1003 TCAS Processor Fault Codes are associated with external inputs to the TCAS processor. Use these fault codes for fault isolation of the TCAS system in the aircraft.
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL The following legend and abbreviations apply to Table 1003 TCAS Processor Fault Codes. F-UUU-xx - OS_DEFAULT_INTERRUPT_SERVICE_SW_EXCEPT - 80960KB Unassigned Interrupt, xx is the vector of the undefined interrupt. SPM CS WS FT -
System Performance Monitoring Cold Start Warm Start (power interruption < 1 sec) Functional Test
The fault codes listed apply to -0101/-0201/-1111/-1211 except as follows: F-85-00 - applies to -1111/-1211 only F-85-01 - applies to -1111/-1211 only F-89-37 - applies to -1111/-1211 only F-90-03 - applies to -1111/-1211 only NOTE:
Additional fault classes and codes may be indicated. Typically, any codes not shown in Table 1003 TCAS Processor Fault Codes indicate an internal TCAS processor failure. A single letter code, as shown below, indicates a catastrophic internal TCAS processor failure. All fault codes and unit serial number should be recorded to share with Honeywell Product Support.
CODE
FAILURE
A
RAM address line stuck low
d
RAM address line stuck high
F
CPU reserved RAM data test
b
Program memory boot block checksum failure
C
CPU Instruction
H
Program memory main block checksum failure
Table 1002 Catastrophic Single Letter Failure Codes
NOTE:
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Fault codes that indicate problems with the antenna or antenna cables will require additional troubleshooting to determine the cause of the fault. The DIAGNOSTIC APPENDICES list the necessary test equipment and recommended procedures for troubleshooting the antenna system.
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL SYMBOL CLASS CODE FAILURE F
01
01
RAM data (SPM) - RAM on computer board not reliable
F
01
02
RAM data (CS, WS, FT) - RAM on computer board not reliable
F
01
05
Voice EPROM - Xilinx/Voice memory EPROM on I/O board failed checksum
F
01
07
ATAN EPROM - deleted with TPU67A2.10 release - part no longer on 8876 computer bd.
F
01
08
EEPROM - Factory Cal and Fault Log EEPROM on computer bd. fails checksum
F
01
09
POWER SUPPLY +3.3 V - voltage divider on I/O board reading out of spec.
F
01
10
POWER SUPPLY +6 V - voltage divider on I/O board reading out of spec.
F
01
11
POWER SUPPLY +10.5 V - voltage divider on I/O board reading out of spec.
F
01
12
POWER SUPPLY -10.5 V - voltage divider on I/O board reading out of spec.
F
01
13
POWER SUPPLY +30 V - voltage divider on I/O board reading out of spec.
F
01
14
POWER SUPPLY +50 V - voltage divider on I/O board reading out of spec.
F
01
15
POWER SUPPLY -250 V - voltage divider on I/O board reading out of spec.
F
01
18
Transmit Power - TX power read on I/O board is reading out of spec.
F
01
19
Power Supply +2.5V ref. / 5 V - voltage divider on I/O board reading out of spec.
F
01
20
429 TA/RA #1 Transmit - wrap around receiver not receiving transmitted 429 data on computer bd.
F
01
21
429 TA/RA #2 Transmit - wrap around receiver not receiving transmitted 429 data on computer bd.
F
01
22
429 XPNDR #1 Transmit - wrap around receiver not receiving transmitted 429 data on computer bd.
F
01
23
429 XPNDR #2 Transmit - wrap around receiver not receiving transmitted 429 data on computer bd.
F
01
24
429 RA #1 Transmit - wrap around receiver not receiving transmitted 429 data on computer bd.
F
01
25
429 RA #2 Transmit - wrap around receiver not receiving transmitted 429 data on computer bd.
F
02
01
Top Antenna - matching resistor on I/O bd not correct or 50 ohm loads not connected
F
02
02
Bottom Antenna - matching resistor on I/O bd not correct or 50 ohm loads not connected
F
02
04
Roll - 429 (computer bd) or Synchro (I/O bd) data invalid based on selected source
F
02
05
Pitch - 429 (computer bd) or Synchro (I/O bd) data invalid based on selected source
F
02
06
Heading (SPM) - 429 (computer bd) or Synchro (I/O bd) data invalid based on selected source
Table 1003 TCAS Processor Fault Codes
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02
07
Heading (CS) - 429 (computer bd) or Synchro (I/O bd) data invalid based on selected source
F
02
08
Radio Altimeter (SPM) - 429 (computer bd) or Analog (I/O bd) data invalid based on selected source
F
02
09
Radio Altimeter (CS) - 429 (computer bd) or Analog (I/O bd) data invalid based on selected source
F
02
11
RA Display Integrity - One display valid line to RA #1 or #2 must be valid (I/O bd)
F
02
12
TA Display Integrity - One display valid line to TA #1 or #2 must be valid (I/O bd)
F
02
13
XPNDR #1 failure - 429 (computer bd) data invalid
F
02
14
XPNDR #2 failure - 429 (computer bd) data invalid
F
02
15
XPNDR #1 - Control Panel failure - 429 (computer bd) data invalid, specifically label 013, 015, and 016
F
02
16
XPNDR #1 - Altitude failure - 429 (computer bd) data invalid, specifically label 203
F
02
17
XPNDR #1 - Gillham Compare failure - must be strapped for gillham compare to be done by TCAS in the config. module and have gillham inputs from port 1 and 2 differ by more than 500 feet
F
02
18
XPNDR #2 - Control Panel failure - 429 (computer bd) data invalid, specifically label 013, 015, and 016
F
02
19
XPNDR #2 - Altitude failure - 429 (computer bd) data invalid, specifically label 203
F
02
20
XPNDR #2 - Gillham Compare failure - must be strapped for gillham compare to be done by TCAS in the config. module and have gillham inputs from port 1 and 2 differ by more than 500 feet
F
04
01
VIDEO Ram data (CS, WS, FT) - Ram on video bd. not reliable
F
04
02
VIDEO Ram address stuck low - video bd.
F
04
03
VIDEO Ram address stuck high - video bd.
F
04
04
VIDEO Suppression Latch Clear Error - Video bd suppression latch will not clear
F
04
05
VIDEO Suppression Latch Mode C Error - Video bd suppression latch will not set
F
04
06
VIDEO Suppression Latch Mode S Error - Video bd suppression latch will not set
F
04
07
VIDEO Set End of Interrogation (EOI) - EOI line on video bd will not set
F
04
08
VIDEO Clear EOI - EOI line on video bd will not clear
F
04
09
VIDEO Top/Bottom Switch - Top Error video bd.
F
04
10
VIDEO Top/Bottom Switch - Bottom Error video bd.
F
04
11
VIDEO MS_ATCX True error - Mode S/Mode C bit, ATCX bit video bd.
Table 1003 TCAS Processor Fault Codes
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL F
04
12
VIDEO MS_ATCX False error - Mode S/Mode C bit, ATCX bit video bd.
F
04
13
VIDEO SQ_MODEX True error - Squitter Mode bit, video bd.
F
04
14
VIDEO SQ_MODEX False error - Squitter Mode bit, video bd.
F
04
15
VIDEO EXT_CNTL True error - External control bit on video bd.
F
04
16
VIDEO EXT_CNTL False error - External control bit on video bd.
F
04
17
VIDEO MD3X Mode C error - MD3X bit on video bd
F
04
18
VIDEO MD3X Mode S error - MD3X bit on video bd
F
10
XX
Software task duration failure - XX is !MultiTask task number (software problem)
F
20
XX
Software task frequency failure - XX is !MultiTask task number (software problem)
F
81
00
Bite Ram Data Exception - software error
F
81
01
Bite Task in Progress - BITE test not completed before starting again, software error
F
81
02
Bite Software Monitor - Invalid MT! task number during SW monitor test, software error
F
81
03
TPU Initialization Timeout Error - Initialization taking too long, bad cable cal. at startup causes this failure, see also F-89-33 through F-8936. Additionally, previous releases to 01/10 had this problem due to high suppression bus activity during cal.
F
82
00
MT_RELMEM_ERROR-MT! memory error, software error
F
82
01
MT_PERIOD_ERROR-MT! periodic event error, software error
F
82
02
MT_TASK_ERROR-MT! task initialization error, software error. Also have received in the factory when 429 inputs on xpndr channels on 8876 computer boards.
F
82
03
MT_RETURN_ERROR - Return from MT! error, software error
F
82
04
MT_GENERAL_ERROR - Invalid MT! task number, software error
F
82
05
CRIT_REG_ERROR - Incorrect critical region type requested, software error
F
82
06
MT_INVALID_SLOT - Invalid task slot number, software error
F
82
07
PWR_BAD_PDR_RAM_CS_ - RAM copy of Power Down Record has bad checksum
F
82
08
PWR_BAD_BITE_CS_- BITE fault record has bad checksum
F
82
09
PWR_BAD_VIDEO_CS - Video warm start record has bad checksum
F
82
10
BAD_EEPROM_WRITE - Error writing to EEPROM
F
84
01
INVALID_RANGE_EXCEPTION - software error
F
84
02
DMA_422_TIMEOUT_EXCEPTION - DMA interrupt does not occur or is not seen at end of 422 transmission
F
84
03
INVALID_DISPLAY_TACODE - software error
Table 1003 TCAS Processor Fault Codes
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL F
85
00
OS_DEFAULT_FAULT_SERVICE_SW_EXCEPT - An internal 80960 KB fault possible software problem - Fault LED will display F-FAL-tt-ss-aaaaaaaa where tt is fault type, ss is fault sub-type, and aaaaaaaa is the address where the fault occurred
F
85
01
OS_DEFAULT_INTERRUPT_SERVICE_SW_EXCEPT - Interrupt without assigned handler executed - Fault LED will display F-UUU-xx where xx is the vector of the undefined interrupt
F
85
02
OS_DEFAULT_SPT_SERVICE_SW_EXCEPT - software error
F
85
03
OS_RETURN_FROM_MAIN_SW_EXCEPT - software error
F
85
04
OS_DMA_1030_SW_EXCEPT - 1030 Receive DMA buffer size exceeded, DMA on computer bd or software error
F
85
05
RECEIVE COORDINATION_QUEUE_OVERRUN - software error
F
85
06
DMA VOICE TIMEOUT - DMA interrupt does not occur or is not seen at end of voice message
F
85
07
RECEIVE NON-COORDINATION_QUEUE_OVERRUN - software error
F
85
08
Configuration Module Compatibility Code - Cfg module needs to be reprogrammed, ensure that ATE enable discrete input is disabled unless interface is necessary to chamber or RGS
F
85
09
Configuration Module Checksum Failure - Cfg module needs to be reprogrammed, ensure that ATE enable discrete input is disabled unless interface is necessary to chamber or RGS
F
85
50
I/O Voice Mailbox Exception - !Multitask mailbox system not working, software error
F
85
51
I/O Data Recorder Mailbox Exception - !Multitask mailbox system not working, software error
F
85
52
BITE Failure Mailbox Exception - !Multitask mailbox system not working, software error
F
85
53
BITE LED Write Mailbox Exception - !Multitask mailbox system not working, software error
F
85
54
OS 429 Mailbox Exception - !Multitask mailbox system not working, software error
F
85
55
OS CPROC EXEC Mailbox Exception - !Multitask mailbox system not working, software error
F
85
56
OS CFG MODULE Mailbox Exception - !Multitask mailbox system not working, software error
F
85
57
VIDEO CFG MODULE Mailbox Exception - !Multitask mailbox system not working, software error
F
86
00
SURV: SHOULD _NOT_BE_HERE - software error
F
86
01
SURV: NOT_ADDED_TO_HASH - too many Mode S address squitters which have a common bit pattern
F
86
02
SURV: BAD_PARAMETER - software error
Table 1003 TCAS Processor Fault Codes
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL F
86
03
SURV: IDENTICAL_TIMESTAMPS - TISI did not increment timestamps, software problem
F
87
01
TRACK_TOO_FEW_INITIAL - software error
F
87
02
TRACK_ITF_NUMS_OVRFLW - software error
F
88
00
UTIL_INVALID_MODES_UF0_FIELD - software error
F
88
01
UTIL_INVALID_MODES_UF16_FIELD - software error
F
88
02
UTIL_INVALID_MODES_DF0_FIELD - software error
F
88
03
UTIL_INVALID_MODES_DF11_FIELD - software error
F
88
04
UTIL_INVALID_MODES_MSG_TYPE - software error
F
89
01
MODES_EOI_STUCK_EXCEPTION - EOI should transition at end of interrogation on video bd
F
89
03
MODES_PROC_REPLIES2_EXCEPTION - software error
F
89
04
MODES_INTERROGATE1_EXCEPTION - software error
F
89
07
MODEC_TRANSMIT_EXCEPTION - software error
F
89
08
MODEC_PROCESS_RX_EXCEPTION - software error
F
89
09
MODEC_BUFFER_FULL_EXCEPTION - too many valid Mode C replies received for buffer to be processed by Surveillance
F
89
10
MODEC_INTERROGATE_EXCEPTION - software error
F
89
11
SWAP_SWITCH_EXCEPTION - software error
F
89
12
PHASE_SHIFT_EXCEPTION - software error
F
89
13
RANGE_COUNTER1_EXCEPTION - software error
F
89
14
RANGE_COUNTER2_EXCEPTION - software error
F
89
15
WS_SEQUENCE_TYPE_EXCEPTION - software error
F
89
16
VPSDATA_FIND_NULL_EXCEPTION1 - software error
F
89
18
VPSDATA_CABLE_CAL_EXCEPTION - software error
F
89
23
MODEC_SUPPRESSION EXCEPTION - glitch on suppression bus can cause problem
F
89
25
MODES_SUPPRESSION EXCEPTION - glitch on suppression bus can cause problem
F
89
27
MODEC_EOI_STUCK_EXCEPTION - EOI should transition at end of interrogation on video bd
F
89
28
DMA_COUNT1_EXCEPTION - too many replies or malfunctioning DMA operation
F
89
29
DMA_COUNT2_EXCEPTION - too many replies or malfunctioning DMA operation
F
89
30
VILIMIT_DEFAULT_EXCEPTION - software error
F
89
31
EEPROM write of video data failed - EEPROM on computer bd not writable
F
89
32
EEPROM read of video data failed - EEPROM on computer bd not readable
F
89
33
VPSDATA_DYN_RANGE_T_EXCEPTION - cable calibration failure on top antenna caused by dynamic range too low (improperly aligned)
Table 1003 TCAS Processor Fault Codes
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL F
89
34
VPSDATA_ZERO_COUNTS_T_EXCEPTION - cable calibration failure on top antenna caused by too many zero counts (improperly aligned)
F
89
35
VPSDATA_DYN_RANGE_B_EXCEPTION - cable calibration failure on bottom antenna caused by dynamic range too low (improperly aligned)
F
89
36
VPSDATA_ZERO_COUNTS_B_EXCEPTION - cable calibration failure on bottom antenna caused by too many zero counts (improperly aligned)
F
89
37
INCORRECT_INEQUALITY_SELECTION - incorrect interference limiting inequality selected, software error
F
90
00
COORDINATION UNLOCK TIMEOUT - in coordination lock too long, software error
F
90
01
COORDINATION LOCK TIMEOUT - waiting for coordination lock too long, software error
F
90
02
TOO MANY INITIAL INTENTS - software error
F
90
03
CAS BARO ALTITUDE FAILURE - CAS logic has determined that own aircraft baro altitude is not credible
Table 1003 TCAS Processor Fault Codes
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL D.
Fault Isolation Using the Diagnostic Computer (1)
The 9-pin diagnostic test connector must be installed and accessible in the aircraft, to use the diagnostic computer.
(2)
Diagnostic Software
(3)
(a)
TPU Diagnostic/Configuration Module Set-up Software for TPU 67A unit SW version 01/09 and below is provided on 3.5 inch diskette p/n 222-00359-00() and 5.25 inch diskette p/n 222-00358-00(). TPU diagnostic software must be loaded onto a diagnostic computer having the requirements listed in the TPUDIAG - TPU Field Diagnostic Program User Instructions ( DIAGNOSTIC APPENDICES). Refer to instructions on the diskette for operation of the TPU diagnostic software.
(b)
TCAS Diagnostic/Configuration Module Set-up Software for TPU 67A unit SW version 01/10 and above is provided on 3.5 inch diskette p/n 222-00386-00(). TCAS diagnostic software must be loaded onto a diagnostic computer having the requirements listed in the TCASDIAG - TCAS Field Diagnostic Program User Instructions ( DIAGNOSTIC APPENDICES). Refer to instructions on the diskette for operation of the TCAS diagnostic software.
(c)
TCAS Diagnostic/Configuration Module Set-up Software for TPU 67A unit SW version 01/10 and above is provided on CD-ROM p/n 222-30003-00(), TCASDIAG for Windows. TCAS diagnostic software must be loaded onto a diagnostic computer having the requirements listed in the TCASDIAG - TCAS Field Diagnostic Program User Instructions ( DIAGNOSTIC APPENDICES). Refer to instructions on the CD-ROM for operation of the TCAS diagnostic software.
The diagnostic software performs two basic functions: •
Reads and displays the current status of TPU Input Data
•
Reads and writes to disk, the contents of the TPU Diagnostic Log
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL (4)
The following is a sample of the Input/Output Data Dump.
************** I/O Dump ********************* Mag. Heading (Deg.):
0.00
Pitch (Deg.):
0.00
Heading Status:
VAL
Pitch Status:
VAL
Heading Type:
429
Attitude Type:
ARINC 429
Enc. Altitude (ft.):
8000.00
Roll (Deg.):
0.00
Enc. Alt. Status:
VAL
Roll Status:
VAL
Enc. Alt. Resolution:
Fine
Rad. Alt. (ft.):
4000.00
XNDR Source:
Port #1
Rad. Alt. Status:
VAL
Landing Gear (A21):
Retracted
Rad. Alt. Type:
429 Rad. Alt.
Air/Ground (A22):
Airborne
Rad. Alt Source (A66):
Port #1
Aircraft (Mode S) Address:
N200ZC
A19445 (HEX)
50312105 (Octal)
Airborne Funct Test:
Allowed
Max. Airspeed:
150-300 kts.
Performance Limit:
Enabled
Display Intruder Limit:
No Limit
Functional Test (A20):
INACTIVE
Adv. Inhibits #1 - #2:
OPEN OPEN
Aural Output: No Tone or
Muting
Intruder File Format:
ARINC 735
Altitude Limit:
60000
Adv./Annunciator Cancel:
NO (OPEN)
Attitude/Heading Source:
Port #1
Display All Traffic:
YES
Own A/C Sensitivity:
5
Gnd Display Mode:
TA ONLY
Air Volume:
40 mW, 4.0 W
Gnd Volume:
40 mW, 4.0 W
Climb Inhibit 1-2
OPEN OPEN
Inc Climb Inhib 1-2:
OPEN OPEN
TA Flag #1, #2 (A34, 35):
VAL VAL
RA Flag #1, #2 (B85,86):
VAL VAL
Top antenna (J1-J4):
7f 80 80 80
Bottom antenna (J1-J4):
00 01 01 03
(5)
Description of TCAS Input/Output Parameters Mag. Heading (Deg.) displays a digital value between 0.00° and ±180.00° (+ RT); or between 0.00° and ±360.00° (+ RT) for TPU 67A unit SW version 01/11 and higher. This value should be reasonably stable and reflect the compass reading in the cockpit.
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL Heading Status indicates VAL (Valid) or INV (Invalid). A Valid indicates all the heading parameters meet the electrical requirements. An Invalid may indicate an invalid flag; determined by the Analog Flag A 86 or Binary label 014/320 inputs. An invalid may also indicate an incorrect 26 Vac 400 Hz reference input. Heading Type (A 23) will indicate either ARINC 429 or synchro data. Program option 0 = ARINC 429; option 1 = Synchro. Enc. Altitude (ft.) Encoding Altitude is a digital value between -1,000 ft. and 127,000 feet. This value should be reasonably stable and reflect the 29.92" altimeter reading in the cockpit. Additionally, this value should match the encoded altitude being broadcast by the transponder. Enc. Alt. Status indicates VAL (Valid) or INV (Invalid). Enc. Alt. Resolution indicates coarse or fine from transponder. XNDR Source indicates which Mode S, diversity transponder is active, #1 or #2. Landing Gear (A 21) indicates Extended or Retracted. Extended is shown when a GND is on the designated pin. Air/Ground (A 22) also called WOW indicates On-Ground or Airborne. On-Ground is shown when a GND is on the designated pin. Pitch (Deg.) displays a digital value between 0.00° and ±180.00° (+ UP) for TPU 67A unit SW version 01/10 and lower; or (+ UP/- DOWN) for TPU 67A unit SW version 01/11 and higher. This value should be reasonably stable and reflect the attitude reading in the cockpit. Pitch Status indicates VAL (Valid) or INV (Invalid). A Valid indicates all the pitch attitude parameters meet the electrical requirements. An Invalid may indicate an invalid flag; determined by the Analog Flag, A 85, or binary label 324 input. An Invalid may also indicate an incorrect 26 Vac 400 Hz reference input. Attitude Type (A 24, 25) will indicate Synchro or ARINC 429 data. Synchro indicates 3-wire ARINC 407 attitude input. Program option 0 = ARINC 429, option 1 = Synchro.
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL Roll (Deg.) displays a digital value between 0.00° and ±180.00° (+RT Bank) for TPU 67A unit SW version 01/10 and lower; or (-LT/+RT) for TPU 67A unit SW version 01/11 and higher. This value should be reasonably stable and reflect the attitude reading in the cockpit. Roll Status indicates VAL (Valid) or INV (Invalid). A Valid indicates all the roll attitude parameters meet the electrical requirements. An Invalid may indicate an invalid flag; determined by the Analog, A 85, or binary label 325 input. An Invalid may also indicate an incorrect 26 Vac 400 Hz reference input. Rad. Alt. (Radio Altitude) is the height above the ground in feet. This value is usually between -20 ft. and 2,500 ft on analog systems and up to 4,000 ft. on some digital 429 systems. Rad. Alt. Status indicates VAL (Valid) or INV (Invalid). A Valid indicates the selected radio altitude source is valid. An Invalid may indicate an invalid flag; determined by the Analog Flag, A 37/39, or ARINC label 164/165 inputs. Rad. Alt. Type (A 53, 40, 42) will indicate ARINC 429, KRA 405, SPERRY, COLLINS, ARINC 552A data. This program option should agree with the voltage scale used from the radio altitude source; i.e., the KRA 405 has outputs to match the KING, SPERRY or COLLINS voltage scales. Configure the TPU 67A for COLLINS when using a Collins (dual slope) output from the KRA 405 unit. Program option 0 = ARINC 552A, option 1 = Collins (ALT50/55), option 2 = Sperry, option 3 = King (KRA 405), option 4 = ARINC 429. Rad. Alt Source (A 66) indicates Port #1 or Port #2 as the source. A GND on pin A 66 will select port #2, otherwise port #1 is the radio altitude source. Aircraft (Mode S) Address will indicate the ICAO aircraft address. If the aircraft is US registered the "N" field will show the N number. The HEX and Octal values will also be indicated. Insure that these values correspond with the aircraft being tested. Airborne Functional Test (A 31) indicates Allowed or Inhibited. Program option 0 = Not inhibited; option 1 = Inhibited. Typically, option 0 is used.
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL Performance Limit (1500 fpm) cannot climb determined by FMS or by Altitude Limit. Program option 0 = not limited; option 1 = Performance limited by altitude limits. Functional Test (A 20) also called FT will indicate Inactive or GND to reflect the state of the discrete switch input. Aural Output Function No delay in voice, audio tone output 1 second prior to voice, or voice muting. Altitude Limit indicates the maximum altitude at which the aircraft is capable of climbing at 1500 fpm. Indicated as an even number between 0 and 62000 feet. This limit will be active only when Performance Limit is active. Attitude/Heading Source is used as the Heading/Attitude Source Port Identifier for TPU 67A p/n 066-01146-0201,-1211. It is not used by TPU 67A p/n 066-01146-0101,-1111. Own A/C Sensitivity indicates Standby, 1-7. The processor determines this value by altitude. Max. Airspeed (B 74, 75, 76) indicates NO MAX, < 75 kts, 75150 kts, 150-300 kts, 300-600 kts, 600-1200 kts, > 1200 kts, or Invalid. The configuration should reflect the aircraft type; typically turbo-props are 150 to 300 kts and jets are 300 to 600 kts. Display Intruder Limit (B 77, 78, 79) indicates MAX. (30), 24, 20, 16, 12, 8, 4, MIN. (3). Program options limit the number of intruders that can be displayed. Typically radar indicators are set to Max. (30) and the 3 ATI indicators are set to 12 intruders. Adv. Inhibits #1 - #2 (A 17, 18) will indicate OPEN when inactive and GND when the appropriate input is grounded. Typically, these straps are OPEN except during a GPWS or Wind Shear inhibit condition. Intruder File Format indicates the intruder file format (BCAS or ARINC 735) TCAS will transmit. Program option 0 = ARINC 735, option 1 = Honeywell BCAS format. Typically option 0 is used. Adv./Annunciator Cancel (A 72) indicates NO (OPEN) or YES (GND). Typically this switch is not used.
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL Display All Traffic (A 32) indicates YES (OPEN) or NO (GND). When program option 1 is selected (and other conditions are met) all traffic is only displayed during a TA or RA. When option 0 is selected all traffic is displayed. Typically option 1 is used. Ground Display Mode (A33) indicates TA ONLY; or STANDBY. Program option 0 = TA ONLY mode on ground. Program option 1 = STANDBY on ground. Typically option 0 is used. Air Volume will indicate the speaker audio level program option in watts. Program options: 0=4, 1=2, 2=1, 3=0.5, 4=0.25, 5=0.125, 6=0.0625, or 7=6.5 watts are the values that will be annunciated. Four watts is the default indication. The headphone audio level program option in milli-Watts (mW) 0=40, 1=20, 2=10, 3=5, 4=2.5, 5=1.25, 6=100, or 7=80 mW are the values that will be annunciated. Forty mW is the default indication. Insure this value agrees with the design specification. Ground Volume (A 76, 77, 78) (A 82, 83, 84) program options for the speaker and headphone audio output levels are the same as listed under Air Volume above. Insure this value agrees with the design specification. Climb Inhibit 1-2 (B87,88) indicates when the aircraft cannot climb at a rate of 1500 fpm. If input #1 and #2 are grounded, climb is inhibited. Increase Climb Inhibit 1-2 (A98, 99) indicates when the aircraft cannot climb at a rate of 2500 fpm. If inputs #1 and #2 are grounded, increase climb is inhibited. TA Flag #1, #2 (A34, 35) and RA Flag #1, #2 (B85, 86) indicates INV (Invalid) when the appropriate pin is invalid or open and Valid when the input is LO or grounded. At least one TA and one RA input must be Valid for TCAS to operate (display traffic). Top & Bottom Antenna Elements (J1 - J4) annunciates a HEX value that indicates the status of the antenna elements. A HEX value between 72H and 8DH is annunciated if the processor confirms the correct directional antenna element resistance. If ANT 67A directional antennas are installed and a different value is shown, then the antenna installation must be inspected to determine the fault.
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL A HEX value between 00H and 0DH is indicated on Bottom elements J2 - J4 when the 50 ohm terminations are correct for a bottom omni antenna installation. The J1 antenna element should indicate 00H (Short Circuit). A TCAS tester is required to verify that the bottom omni TCAS antenna is transmitting properly. (6)
TPU Diagnostic Log The TPU Diagnostic Log contains data that is accumulated over the operating history of the TPU unit. This data is stored in non-volatile memory and is maintained when the TPU is turned off. Using the TPU Diagnostic Program, the Diagnostic Log is read from the TPU and stored in a file for later viewing, printing, or importing into a spreadsheet. The Diagnostic Log contains three types of information: unit configuration information, cumulative operating history, and power cycle log. (a)
Unit Configuration Information: Information contained in this section includes the unit part number, the unit serial number, and the software version identification data.
(b)
Cumulative Operating History: This section contains information that is accumulated over the lifetime of the TPU unit. This information includes:
006-05340-0007 Rev. 7
1
Current Hobbs Meter: This is the total time that the unit has been running in terms of hours and tenths of hours.
2
Minimum Temperature: This is the minimum internal operating temperature that the TPU unit has experienced. The Hobbs at Minimum Temperature is the value of the Hobbs meter when the minimum temperature occurred.
3
Maximum Temperature: This is the maximum internal operating temperature that the TPU unit has experienced. The Hobbs at Maximum Temperature is the value of the Hobbs meter when the maximum temperature occurred.
4
Cumulative Power Cycles: This is the total number of times that the TPU has been powered on and off.
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL 5
(c)
006-05340-0007 Rev. 7
Operating Temperature: This is a histogram of internal temperatures that the TPU has been operating in. Specifically, it contains the amount of time that the TPU has operated in each temperature range. When added together, the operating time spent in each temperature range will equal the Current Hobbs Meter.
Power Cycle Log: This section contains information from the 25 most recent power cycles. A power cycle is measured from when power is applied to TPU to the time when it is removed. Power cycles are printed from the most recent to the oldest. Information stored in the Diagnostic Log for each power cycle includes: 1
Cold Start: This is the value of the Hobbs meter when the power cycle started. In addition to this, the internal operating temperature at cold start is also recorded.
2
Temperature Extremes: Minimum and maximum internal operating temperatures detected during the power cycle are recorded. In addition, the Hobbs Meter value of when these extremes were detected are also recorded.
3
Functional Test Data: Each time a pilot-selected functional test is performed, the TPU records information from the functional test. This information includes: the number of functional tests performed, the internal operating temperature during the most recent functional test (not printed if no functional tests have been performed), and the Hobbs Meter value during the most recent functional test (not printed if no functional tests have been performed).
4
Power Interruption Data: If the TPU experiences a momentary power interruption (less than 1 second), it will record the Hobbs Meter value of the most recent power interruption and the internal operating temperature of the most recent power interruption. If no power interruptions have occurred during the power cycle, then these entries will not be printed. TPU also keeps track of the number of power interruptions during the power cycle.
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL 5
(d)
(7)
Power Failure Data: When TPU is turned off (or external power is removed), the TPU will record the Hobbs meter value at the time of the power failure and the internal operating temperature.
Fault Data: During each power cycle, the TPU will record the three highest priority failures (if any occurred) in the Diagnostic Log. The following information is recorded for each fault: 1
Description: An English description of the fault that occurred.
2
Class/Code: The type of fault that occurred as described in paragraph 2 D. Fault Isolation Using the Diagnostic Computer.
3
Priority: Priority of the fault.
4
Number of Occurrences (#): The number of times that the fault occurred.
5
Hobbs at most recent: The Hobbs meter value when the most recent fault occurred.
6
Temperature at most recent: The internal operating temperature of the most recent fault.
The following is a sample of the TPU Diagnostic Log Format:
DIAGNOSTIC LOG DUMP: -------------------Unit Configuration: ------------------Unit KPN: 066-01146-0101 or 0201 Unit Serial Number: ##### EEPROM Unit Config Checksum: 201 Software PN: 125-00###-0###
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL Software Version: TPU ##.# CUMULATIVE DATA --------------Current Hobbs Meter Minimum Temp. Experienced Hobbs at Minimum Temp. Maximum Temp. Experienced Hobbs at Maximum Temp. Cumulative Power Cycles Operating Temperature --------------------< -65° C >= -65° C to < -55° C >= -55° C to < -45° C >= -45° C to < -35° C >= -35° C to < -25° C >= -25° C to < -15° C >= -15° C to < -5° C >= -5° C to < 5° C >= 5° C to < 15° C >= 15° C to < 25° C >= 25° C to < 35° C >= 35° C to < 45° C >= 45° C to < 55° C >= 55° C to < 65° C >= 65° C to < 75° C >= 75° C to < 85° C >= 85° C to < 95° C >= 95° C to < 105° C >= 105° C to < 115° C >= 115° C
:0.0 hrs :0.0 hrs :0.0 hrs :0.0 hrs :0.0 hrs :0.0 hrs :1.0 hrs :5.0 hrs :50.0 hrs :50.0 hrs :17.0 hrs :1.9 hrs :0.1 hrs :0.0 hrs :0.0 hrs :0.0 hrs :0.0 hrs :0.0 hrs :0.0 hrs :0.0 hrs
POWER CYCLE LOG (newest to oldest) --------------------------------POWER CYCLE RECORD #12 ---------------------Hobbs at cold start
:24.0 hrs
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:125.0 hrs :-12 C :10.0 hrs :55° C :105.0 hrs :25
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL Temp. at cold start Hobbs at Minimum Temp Minimum Temperature Hobbs at Maximum Temp Maximum Temperature # of Func Tst Performed Hobbs at Last Func Tst Temp. at Last Func Tst # of Pwr Interruptions Hobbs at Last Pwr Int Temp. at Last Pwr Int Hobbs at Power Fail Temp. at Power Fail Diagnostic Log Status
:42° C :124.0 hrs :42° C :124.5 hrs :48° C :0 :N/A :N/A :0 :N/A :N/A :125.0 hrs :46 C :0xff
Fault Data ---------Fault 1 Description: Heading failure during SPM Class Code Priority # of Occurrences Hobbs at most recent Temp. at most recent
:0x2 :0x6 :0x1 :1 :124.1 hrs :45 C
POWER CYCLE RECORD #11 ---------------------Hobbs at cold start Temp. at cold start Hobbs at Minimum Temp Minimum Temperature Hobbs at Maximum Temp Maximum Temperature # of Func Tst Performed Hobbs at Last Func Tst Temp. at Last Func Tst # of Pwr Interruptions
:120.0 :40 C :122.0 :20 C :122.0 :40 C :1 :123.5 :20 C :2
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hrs hrs hrs
hrs
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL Hobbs at Last Pwr Int Temp. at Last Pwr Int Hobbs at Power Fail Temp. at Power Fail Diagnostic Log Status Fault Data ---------No faults in this power cycle
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:123.7 hrs :20 C :124.0 hrs :20 C :0xff
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL (8)
The following is a sample of the TCAS Diagnostic Log Format for TPU 67A versions 066-01146-0101,-0201:
TPU Serial #: Pxxxxx, Tail #: Nxxxxx, S/W ver: 01/11 ---------- 05-06-97 ---------- 09:25:00 ---------DIAGNOSTIC LOG DUMP: -------------------Unit Configuration: ------------------Unit KPN: 066-01146-0101, -0201 Unit Serial#: ##### EEPROM Unit Config Checksum: 167 Unit Software ID: 206-00277-xxxx Software Version: TPU67A Ver x.xx Configuration Module Compatibility Code: 3 CUMULATIVE DATA --------------Current Hobbs Meter : 24.9 hrs Minimum Temp. Experienced: 27 C Hobbs at Minimum Temp. : 19.7 hrs Maximum Temp. Experienced: 49 C Hobbs at Maximum Temp. : 17.7 hrs Cumulative Power Cycles : 62 Operating Temperature --------------------< -65 C : 0.0 hrs >= -65 C to < -55 C : 0.0 hrs >= -55 C to < -45 C : 0.0 hrs >= -45 C to < -35 C : 0.0 hrs >= -35 C to < -25 C : 0.0 hrs >= -25 C to < -15 C : 0.0 hrs >= -15 C to < -5 C : 0.0 hrs >= -5 C to < 5 C : 0.0 hrs >= 5 C to < 15 C : 0.0 hrs >= 15 C to < 25 C : 0.0 hrs >= 25 C to < 35 C : 0.5 hrs >= 35 C to < 45 C : 5.1 hrs >= 45 C to < 55 C : 18.5 hrs >= 55 C to < 65 C : 0.0 hrs >= 65 C to < 75 C : 0.0 hrs >= 75 C to < 85 C : 0.0 hrs >= 85 C to < 95 C : 0.0 hrs >= 95 C to < 105 C : 0.0 hrs >= 105 C to < 115 C : 0.0 hrs >= 115 C : 0.0 hrs
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL POWER CYCLE LOG (newest to oldest) ---------------------------------POWER CYCLE RECORD #1 ---------------------Cold Start : 0.5 hrs / 44 C Min. Temp. : 0.5 hrs / 44 C Max. Temp. : 0.9 hrs / 49 C # Func. Tst. : 0 # Pwr Int. : 0 Power Fail : 0.9 hrs / 46 C Fault Data ---------Fault 1 -- F 02 04, priority 1, 1 occurrence Description : Attitude - Roll failure Hobbs / Temp. : 0.9 hrs / 48 C (most recent) Aircraft was : Airborne (with landing gear retracted) Xpndr Source : Port #1 Altitude : 2000 (to nearest 1000 ft) Rad Altitude : 0 (to nearest 100 ft) -- Usable Fault 2 -- F 02 05, priority 1, 1 occurrence Description : Attitude - Pitch failure Hobbs / Temp. : 0.9 hrs / 48 C (most recent) Aircraft was : Airborne (with landing gear retracted) Xpndr Source : Port #1 Altitude : 2000 (to nearest 1000 ft) Rad Altitude : 0 (to nearest 100 ft) -- Usable Fault 3 -- F 02 16, priority 1, 1 occurrence Description : Transponder #1 Altitude failure Hobbs / Temp. : 0.9 hrs / 48 C (most recent) Aircraft was : Airborne (with landing gear retracted) Xpndr Source : Port #1 Altitude : 2000 (to nearest 1000 ft) Rad Altitude : 0 (to nearest 100 ft) -- Usable
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL (9)
The following is a sample of the TCAS Diagnostic Log Format for TPU 67A versions 066-01146-1111,-1211:
TPU Serial #: Pxxxxx, Tail #: Nxxxxx, S/W ver: 11/01 ---------- 02-19-99 ---------- 10:07:41 ---------DIAGNOSTIC LOG DUMP: -------------------Unit Configuration: ------------------Unit KPN: 066-01146-1211 Unit Serial#: EXXXX EEPROM Unit Config Checksum: 167 Software KPN: 125-00812-0000 Software Version: TPU6xA Ver x.xx Configuration Module Compatibility Code: 3 CUMULATIVE DATA --------------Current Hobbs Meter : 24.9 hrs Minimum Temp. Experienced: 27 C Hobbs at Minimum Temp. : 19.7 hrs Maximum Temp. Experienced: 49 C Hobbs at Maximum Temp. : 17.7 hrs Cumulative Power Cycles : 62 Operating Temperature --------------------< -65 C : 0.0 hrs >= -65 C to < -55 C : 0.0 hrs >= -55 C to < -45 C : 0.0 hrs >= -45 C to < -35 C : 0.0 hrs >= -35 C to < -25 C : 0.0 hrs >= -25 C to < -15 C : 0.0 hrs >= -15 C to < -5 C : 0.0 hrs >= -5 C to < 5 C : 0.0 hrs >= 5 C to < 15 C : 0.0 hrs >= 15 C to < 25 C : 0.0 hrs >= 25 C to < 35 C : 0.5 hrs >= 35 C to < 45 C : 5.1 hrs >= 45 C to < 55 C : 18.5 hrs >= 55 C to < 65 C : 0.0 hrs >= 65 C to < 75 C : 0.0 hrs >= 75 C to < 85 C : 0.0 hrs >= 85 C to < 95 C : 0.0 hrs >= 95 C to < 105 C : 0.0 hrs >= 105 C to < 115 C : 0.0 hrs >= 115 C : 0.0 hrs
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL POWER CYCLE LOG (newest to oldest) ---------------------------------POWER CYCLE RECORD #1 ---------------------Cold Start : 0.5 hrs / 44 C Min. Temp. : 0.5 hrs / 44 C Max. Temp. : 0.9 hrs / 49 C # Func. Tst. : 0 # Pwr Int. : 0 Power Fail : 0.9 hrs / 46 C Fault Data ---------Fault 1 -- F 02 04, priority 1, 1 occurrence Description : Attitude - Roll failure Hobbs / Temp. : 0.9 hrs / 48 C (most recent) Aircraft was : Airborne (with landing gear retracted) Xpndr Source : Port #1 Altitude : 2000 (to nearest 1000 ft) Rad Altitude : 0 (to nearest 100 ft) -- Usable Fault 2 -- F 02 05, priority 1, 1 occurrence Description : Attitude - Pitch failure Hobbs / Temp. : 0.9 hrs / 48 C (most recent) Aircraft was : Airborne (with landing gear retracted) Xpndr Source : Port #1 Altitude : 2000 (to nearest 1000 ft) Rad Altitude : 0 (to nearest 100 ft) -- Usable Fault 3 -- F 02 16, priority 1, 1 occurrence Description : Transponder #1 Altitude failure Hobbs / Temp. : 0.9 hrs / 48 C (most recent) Aircraft was : Airborne (with landing gear retracted) Xpndr Source : Port #1 Altitude : 2000 (to nearest 1000 ft) Rad Altitude : 0 (to nearest 100 ft) -- Usable
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL
THIS PAGE IS RESERVED
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL INSTALLATION AND MAINTENANCE 1.
General This section provides installation and maintenance information for the Honeywell CAS 67A TCAS II system. Components of the CAS 67A TCAS II system are listed in Table 1 CAS 67A TCAS II System Components and shown in Figure 1 CAS 67A TCAS II System Components. CAUTION:
ALL TCAS INSTALLATIONS MUST INCLUDE A BEARING ACCURACY TEST USING A RAMP TESTER. THIS TEST IS REQUIRED REGARDLESS OF THE NUMBER OF IDENTICAL TCAS INSTALLATIONS PRECEDING THE CURRENT ONE.
Maintenance information for the GC 362A TCAS Graphics Processor and associated radar systems are described in separate manuals. Installation and maintenance information for the Mode S transponder/TCAS control units and associated equipment are described in the applicable Mode S transponder manual. Refer to Table 49 Related Publications. Mechanical outline drawings and electrical interconnection drawings support the installation instructions. Those drawings, located at rear of this section, should be reviewed by the installing agency. Any requirements peculiar to a particular airframe should be established before the CAS 67A TCAS II installation is begun. 2.
Unpacking Use care when unpacking the CAS 67A TCAS II system components. Open shipping cartons and carefully remove all items. Check the contents to ensure that all items identified on the packing list are included. Visually inspect each component for damage incurred during shipment. Inspect for dents, deep abrasions, chipped paint, etc. If any component is damaged, notify the transportation carrier immediately.
3.
Pre-Installation Testing All components of the CAS 67A TCAS II system have been adjusted and tested before shipment. Pre-installation testing is not required. If pre-installation bench testing of a unit is desired, refer to bench test section of the appropriate maintenance manual. For a list of maintenance manuals refer to Table 49 Related Publications.
4.
Equipment Changes and Markings Honeywell uses a standardized marking system to identify mod changes to equipment.
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL 5.
Equipment Location and Interwiring A.
General The following paragraphs contain information for equipment location and interwiring of the CAS 67A TCAS II system. Figure 1 CAS 67A TCAS II System Components shows the relationship of TCAS system components. The CAS 67A TCAS II system should be installed in the aircraft by standard workmanship and engineering practices according to instructions in this manual. Forced air cooling is not required, if there is adequate free air movement around the TCAS processor on all sides. Any enclosed compartment housing a TCAS processor should be vented to allow free air flow. The installer should make a thorough visual inspection and perform the post-installation and operational checks of the system to ensure that the system has been properly and safely installed in the aircraft. CAUTION:
B.
AFTER INSTALLATION OF THE CABLING AND BEFORE INSTALLATION OF THE EQUIPMENT, SUPPLY AIRCRAFT PRIMARY POWER TO THE UNIT CONNECTORS AND CHECK THAT POWER IS APPLIED ONLY TO THE PINS SPECIFIED IN THE INTERFACE DIAGRAMS.
Location of Equipment (1)
TCAS Antenna Location NOTE:
The following antenna location procedure is provided to achieve certifiable system performance.
The CAS 67A TCAS II system uses a top-mounted directional antenna and a bottom-mounted directional or an L-band omnidirectional antenna. Refer to Figure 2014 ANT 67A Directional Antenna Outline Drawing. Installation of the directional antenna MUST include the appropriate antenna adapter plate for curved surfaces, to insure acceptable bearing accuracy.
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL Refer to Figure 2011 ANT 67A Directional Antenna Adapter and Moldable Shim, Figure 2014 ANT 67A Directional Antenna Outline Drawing, and paragraph 11. ANT 67A Directional Antenna Adapter Plate Installation for antenna adapter plate installation information. NOTE:
TCAS requires that the antenna installation guidelines be followed. Optimum bearing accuracy can be achieved only by following these directions.
Antenna locations must be chosen to make both antennas appear at the same range and bearing from the interrogator. The centerline of the top and bottom-mounted TCAS antennas should be located as close as possible to the aircraft centerline. Refer to Figure 2014 ANT 67A Directional Antenna Outline Drawing for airframe radius, directional antenna adapter plate part numbers, and maximum distance from airframe centerline. The top directional TCAS antenna MUST be the most forward antenna and be as far forward on the constant radius portion of the fuselage as possible. Obstructions and ground plane discontinuities, such as door hatches, cowlings, and unriveted airframe skin overlaps must be at least 18 inches from the nearest edge of any TCAS antenna. Other antennas, particularly high profile and L-band transponder antennas, cannot be located in front of or within 30 inches (edge to edge) of any TCAS directional antenna. This will ensure a minimum of 20 dB isolation at 1090 MHz, while minimizing far-field path distortion in the forward quadrants. The bottom directional TCAS antenna must not exceed a distance of 25 feet (center to center) from the top directional TCAS antenna. In addition, it is strongly recommended that the bottom directional TCAS antenna be installed forward of the main landing gear. Except for the above mentioned requirements, location of the CAS 67A equipment is not critical and may vary with different aircraft types, provided that the environment is compatible with equipment design. Care should be taken to avoid mounting the components near equipment operating with high pulse current or high power outputs, such as radar and satellite communications equipment.
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL The equipment should be installed in a location convenient for operation, inspection and maintenance, and in an area free from excessive vibration, heat, and noise-generating sources.
(2)
NOTE:
When standard installation requirements are impractical or impossible to meet, variations in TCAS antenna location and installation may be necessary. Modifications to the Honeywell antenna adapter plate by the installer are not authorized, other than drilling mounting holes. It is the responsibility of the installation agency to ensure that bearing accuracy requirements are achieved.
NOTE:
Transponders that do not meet the requirements of DO 181A for TCAS must have at least 40 dB isolation between the TCAS antenna and the transponder antenna. This is approximately eight feet. Check with the manufacturer of the transponder for compliance with DO 181A specifications.
TCAS Processor Location Care should be exercised to avoid mounting the components near equipment operating with high pulse current or high power outputs such as radar and satellite communications equipment. The equipment should be installed in a location convenient for operation, inspection, and maintenance, and in an area free from excessive vibration, heat, and noise generating sources. Length of cables from the TCAS processor mounting tray connector to other system units, except for the TCAS antennas is not critical. TCAS unit interfaces are designed with high impedance inputs, low impedance outputs, and low noise susceptibility characteristics. Air space should be provided between and around the unit. Figure 2012 TPU 67A TCAS II Processor Outline Drawing shows TCAS processor dimensions. Diagnostic and Recording Test connections should be conveniently accessible for system testing and fault isolation. These test connections should be available inside the cabin to accommodate any flight test or system troubleshooting requirements. NOTE:
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Refer to the interface diagrams, Figure 2024 TPU 67A Interconnect Drawing Family and paragraph 5.C. (5) Antenna Cable Type Selection for TCAS processor to antenna wiring particulars and interconnects.
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL (3)
Configuration Module The configuration module is mounted according to installation considerations outlined in Figure 2013 CM 67A/CM 2000 Configuration Module Outline Drawing.
(4)
Display Units The display units are normally mounted in the instrument panel in front of the primary viewer to provide maximum visibility. There should be adequate space on all sides of the installed display units for ventilation. Outline drawings for the TCAS traffic displays are shown in Figure 2015 IVA 81A (TA/RA/VSI) Outline Drawing, Figure 2016 IVA 81B (RA/VSI) Outline Drawing. Figure 2017 IVA 81C (TCAS) Outline Drawing, and Figure 2018 IVA 81D (TCAS) Outline Drawing. NOTE:
(5)
Installation instructions for the TCAS/Weather Radar display are contained in separate system maintenance manuals listed in Table 49 Related Publications.
Control Units The TCAS control unit is usually mounted within easy reach of the flight crew. Outline drawings for the TCAS control units are shown in Figure 2020 KFS 578A Control Unit Outline Drawing, Figure 2021 PS-578A Control Unit Outline Drawing, Figure 2022 PS-550 Control Unit Outline Drawing, and Figure 2023 CD 671C Control Unit Outline Drawing. See also the SYSTEM DESCRIPTION section of this manual. NOTE:
(6)
Installation instructions for the combination TCAS/ Transponder control units are contained in separate manuals listed in Table 49 Related Publications.
TCAS Graphics Processor The graphics processor unit should be installed in a location providing accessibility for inspection and maintenance. The area should be free from excessive vibration, heat, and noise generating sources. Outline drawing for the graphics processor is shown in Figure 2019 GC 362 TCAS Graphics Processor Outline Drawing.
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL C.
Interwiring and Cable Fabrication (1)
General Cabling must be fabricated according to interface diagrams, see Figure 2024 TPU 67A Interconnect Drawing Family. The length of the wires to parallel pins should be approximately the same length, so that the best distribution of current can be effected. Honeywell recommends that all wires shown on the interface diagrams, including spares, be included in the fabricated harness. However, if full wiring is not desired, the installer should ensure that the minimum wiring requirements for the features and functions to be used are incorporated. Wires for optional functions are shown on the interface diagrams. The actual use of these wires will depend upon the installation, customer requirements and capability of the units installed. When the cables are installed in the aircraft, they must be supported firmly enough to prevent movement and should be carefully protected against chafing. Additional protection should also be provided in all locations where the cables may be subject to abuse. In wire bundles, the cabling should not be tied tightly together as this tends to increase the possibility of noise pickup and similar interference. When routing cables through the airframe, the cables should cross high-level lines at a right angle. The installer must be knowledgeable of any system variations peculiar to the installation. Furthermore, the installer should use ARINC Characteristic 735 as a guide and reference throughout the fabrication and installation of the cabling in the aircraft. Notes on the interface diagrams describe wire sizes and other particulars related to the CAS 67A TCAS II system interwiring. Antenna cabling has unique requirements described in paragraph 5.C. (5) Antenna Cable Type Selection.
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL (2)
Interface Capability and Requirements Figures in the SYSTEM DESCRIPTION section of this manual list the types of external avionics equipment that can be connected to the TCAS II system and describe the types of signals. Determine the types of aircraft equipment to be connected to the TCAS II system.
(3)
Primary Power and Circuit Breaker Requirements The CAS 67A TCAS II system operates primarily from the aircraft’s 28 Vdc power system. The displays use 5 Vac 400 Hz/ 5 Vdc or 28 Vdc lighting power. A 26 Vac 400 Hz input is provided for reference for the synchro-to-digital converters. Power dissipation varies with the system configuration. Power connections are shown in interface diagrams. Circuit breaker requirements for each component and wire sizes are also defined.
(4)
Suppression Pulse Requirements and Wiring Connections for the suppression pulse from the TCAS processor are dependent on aircraft equipment and wiring (see Figure 2025 TPU 67A Pinout Drawing, Figure 2030 Antenna/Suppression Interface Drawing, Figure 2042 MST 67A Mode S Interface Drawing, Figure 2043 Collins TDR-94D Mode S Interface Drawing, Figure 2044 Honeywell Primus II/TCAS Interface Drawing, and Figure 2045 CAS 67A TCAS II System Interface Drawing). Typically, the suppression pin is connected from the TCAS processor to the suppression inputs on the L-band transponder and DME equipment.
(5)
Antenna Cable Type Selection NOTE:
When an omnidirectional antenna is used as the bottom antenna, the three unused bottom antenna coaxes connected to the TPU 67A processor must be connected to 50 Ω terminations. Please contact one of the following companies for 50 Ω terminations: M/A Comm p/n 3002-6113-0000, Phone 1-800-998-45000; PIC Wire & Cable p/n K240001; Pasternack p/n PE6032.
NOTE:
Always compare the following information with information on the aircraft interface diagrams.
The following TCAS processor-to-antenna cable installation requirements must be adhered to:
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL (a)
The total dB loss in any of the coaxial cable runs and associated interconnects between the TCAS Processor and each antenna port connector must not be less than 2 dB and must not be greater than 3 dB at 1030 MHz.
(b)
The electrical lengths of the four coax cables for either the top or the bottom directional antennas must match within 135°.
(c)
The VSWR ratio must be less than 1.35:1. The round-trip (receive/transmit) delay imposed by any individual cable run and associated interconnects between the TCAS processor and top antenna as opposed to the round-trip (receive/transmit) delay imposed by any cable run and interconnects between the TCAS processor and the bottom antenna must be seen by the TCAS as an effective delay difference of less than 50 nanoseconds. Before selecting the type of TCAS processor-to-antenna coaxial cable and the connectors required, the installer must determine the length of the coax cable. First, identify the antenna mounting location and the processor mounting location. Then determine the cable routing between the TCAS Processor rear connector and the four RF connectors on the directional antenna. The four cables to a directional antenna should follow the same routing paths and have the same number of disconnects per path. Once the physical length of the cables to the top and bottom antenna has calculated, the coax cable type can be determined. The dB loss limitations for the cable assemblies must meet the 2.5 dB ±0.5 dB requirement and not exceed the 50 nanosecond maximum delay difference requirement between the top and bottom antenna cable runs. After the coax cable type is known, the coax connector type can be determined. The specifications for the coax cables requires very exacting procedures and an expensive network analyzer to test the necessary parameters. Experience indicates that it is best to buy prefab coax cable assemblies for the TCAS directional antenna. These cables will provide the highest level of confidence for maintaining the required specifications. Several fabricators of the coax cables for TCAS antennas are available.
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL For additional information see the SYSTEM DESCRIPTION section of this manual. (6)
Connectors Mating connectors for the TCAS units are identified on the appropriate outline drawing. Associated connector kits are specified in the SYSTEM DESCRIPTION section of this manual. (a)
TCAS Processor Connectors The TPU 67A mounted connector mates with a low-insertion-force, ARINC 404 connector with polarization projections that prevent improper connector insertion. The mating connector has six Size A shells. Four Size A shells have 2 Size 1 RF coax contacts each and two of the Size A shells have 106 No. 22 contacts (like DPX 106). This mating connector is specified in the TPU 67A outline drawing, Figure 2012 TPU 67A TCAS II Processor Outline Drawing, and is part of the TCAS processor mounting tray. The rear connector, shown in Figure 2001 TPU 67A TCAS Processor Rear Connector Key & Pin Locations, is divided into six sections. System interface diagrams define the external inputs to each pin of the six plug sections. Tables in the SYSTEM DESCRIPTION section describe the signals.
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL
Figure 2001 TPU 67A TCAS Processor Rear Connector Key & Pin Locations
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL Connector P67A1 Insert A PIN #
SIGNAL NAME
DESCRIPTION
A 001
GND Plane
Input Ground
A 002
GND Plane
Input Ground
A 003
GND Plane
Input Ground
A 004
GND Plane
Input Ground
A 005
+28 Vdc Aircraft PWR
Input Power
A 006
+28 Vdc Aircraft PWR
Input Power
A 007
+28 Vdc Aircraft PWR
Input Power
A 008
+28 Vdc Aircraft PWR
Input Power
A 009
GND Plane
Input Ground
A 010
GND Plane
Input Ground
A 011
ON(x)
Input Discrete
A 012*
ATE Test Mode(x)
Input Discrete
A 013
Suppression I/O
Suppression Signal
A 014
N/C
No Connection
A 015*
Discrete Input (Reserved)
Input Discrete
A 016*
Discrete Input (Reserved)
Input Discrete
A 017*
ADV Inhibit 1(x)
Input Discrete
A 018*
ADV Inhibit 2(x)
Input Discrete
A 019*
Discrete Input (Reserved)
Input Discrete
A 020*
Function Test(x)
Input Discrete
A 021*
Landing Gear
Input Discrete
A 022*
Air/GND(x)
Input Discrete
A 023*
Discrete Input (Reserved)
Input Discrete
A 024*
Discrete Input (Reserved)
Input Discrete
A 025*
Discrete Input (Reserved)
Input Discrete
A 026*
Spare Dis Input 1
Input Discrete
* Diode protected (x) = ground active
Table 2001 TPU 67A TCAS Processor, Rear Connector Pin Names (Sheet 1 of 9)
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL Connector P67A1 Insert A PIN #
SIGNAL NAME
DESCRIPTION
A 027*
Spare Dis Input 2
Input Discrete
A 028*
Spare Dis Input 3
Input Discrete
A 029*
Spare Dis Input 4
Input Discrete
A 030*
Spare Dis Input 5
Input Discrete
A 031*
Discrete Input (Reserved)
Input Discrete
A 032*
Discrete Input (Reserved)
Input Discrete
A 033*
Discrete Input (Reserved)
Input Discrete
A 034*
TA Valid #1(x)
Input Discrete
A 035*
TA Valid #2(x)
Input Discrete
A 036
Radio Alt #1 +
Input Signal
Rad Alt Val #1
Input Signal
A 038
Radio Alt #1 -
Input Signal
A 039*
Rad Alt Val #2
Input Signal
A 040*
Discrete Input (Reserved)
Input Discrete
A 041*
Gill Alt 1 - D4
Input Signal
A 042*
Discrete Input (Reserved)
Input Discrete
A 043*
Gill Alt 2 - B2
Input Signal
A 044*
Gill Alt 1 - A2
Input Signal
A 045*
Gill Alt 1 - A4
Input Signal
A 046*
Gill Alt 1 - B1
Input Signal
A 047*
Gill Alt 1 - B2
Input Signal
A 048*
Gill Alt 1 - B4
Input Signal
A 049*
Gill Alt 1 - C1
Input Signal
A 050*
Gill Alt 1 - C2
Input Signal
A 051*
Gill Alt 1 - C4
Input Signal
A 052*
Gill Alt 1 - D2
Input Signal
A 053*
Discrete Input (Reserved)
Input Discrete
A
037*
* Diode protected (x) = ground active
Table 2001 TPU 67A TCAS Processor, Rear Connector Pin Names (Sheet 2)
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL Connector P67A1 Insert A PIN #
SIGNAL NAME
DESCRIPTION
A 054*
Gill Alt 2 - A1
Input Signal
A 055*
Gill Alt 2 - A2
Input Signal
A 056*
Gill Alt 2 - A4
Input Signal
A 057*
Gill Alt 2 - B1
Input Signal
A 058*
Gill Alt 1 - A1
Input Signal
A 059*
Gill Alt 2 - B4
Input Signal
A 060*
Gill Alt 2 - C1
Input Signal
A 061*
Gill Alt 2 - C2
Input Signal
A 062*
Gill Alt 2 - C4
Input Signal
A 063*
Gill Alt 2 - D2
Input Signal
A 064*
Gill Alt 2 - D4
Input Signal
A 065*
Radio Alt #2 +
Input Signal
A 066*
Rad Alt Source 1/2(x)
Input Source Select
A 067
SPK Hi
Output Signal 8 Ω
A 068
SPK Lo
Output Signal 8 Ω
A 069
PH Hi
Output Signal 600 Ω
A 070
PH Lo
Output Signal 600 Ω
A 071*
Discrete Input (Reserved)
Input Discrete
A 072*
ADV/ANNUN Cancel(x)
Input Discrete
A 073*
Discrete Input (Reserved)
Input Discrete
A 074*
Discrete Input (Reserved)
Input Discrete
A 075*
Discrete Input (Reserved)
Input Discrete
A 076*
Discrete Input (Reserved)
Input Discrete
A 077*
Discrete Input (Reserved)
Input Discrete
A 078*
Discrete Input (Reserved)
Input Discrete
A 079*
Discrete Input (Reserved)
Input Discrete
A 080*
Discrete Input (Reserved)
Input Discrete
* Diode protected (x) = ground active
Table 2001 TPU 67A TCAS Processor, Rear Connector Pin Names (Sheet 3)
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL Connector P67A1 Insert A PIN #
SIGNAL NAME
DESCRIPTION
A 081*
Discrete Input (Reserved)
Input Discrete
A 082*
Discrete Input (Reserved)
Input Discrete
A 083*
Discrete Input (Reserved)
Input Discrete
A 084*
Discrete Input (Reserved)
Input Discrete
A 085*
Attitude Valid
Input Signal
A 086*
Heading Valid
Input Signal
A 087
VIS ANNUN Traffic(x)
Output Signal
A 088
Programmable Output
Output (Reserved)
A 089
TCAS Valid(x)
Output Discrete
A 090
TA Aural Traffic(x)
Output Signal
A 091
Attitude Pitch X
Input Signal 50 kΩ
A 092
Attitude Pitch Y
Input Signal 50 kΩ
A 093
Attitude Pitch Z
Input Signal 50 kΩ
A 094
Attitude Roll X
Input Signal 50 kΩ
A 095
Attitude Roll Y
Input Signal 50 kΩ
A 096
Attitude Roll Z
Input Signal 50 kΩ
A 097
Attitude H
Input Signal 50 kΩ
A 098*
INC Climb INH 1
Input Discrete
A 099*
INC Climb INH 2
Input Discrete
A 100*
Spare Dis Input 6
Input Discrete
A 101*
Spare Dis Input 7
Input Discrete
A 102*
Discrete Input (Reserved)
Input Discrete
A 103*
Discrete Input (Reserved)
Input Discrete
A 104*
Discrete Input (Reserved)
Input Discrete
A 105*
Discrete Input (Reserved)
Input Discrete
A 106*
Discrete Input (Reserved)
Input Discrete
* Diode protected (x) = ground active
Table 2001 TPU 67A TCAS Processor, Rear Connector Pin Names (Sheet 4)
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL Connector P67A1 Insert B PIN #
SIGNAL NAME
DESCRIPTION
B 001
TCAS 232 TX
Diagnostic Function
B 002
RS 422 DAT +
Recorder Function
B 003
RS 422 DAT -
Recorder Function
B 004
RS 422 CLK +
Recorder Function
B 005*
Discrete Input (Reserved)
Input Discrete
B 006
TA Display Enable(x)
Output Discrete
B 007
FMS 1B (Reserved)
Flight Management System
B 008
ATE A2/Config Mod +5 Vdc
ATE Test/Config Module
B 009
ATE A1/Config Mod CS1
ATE Test/Config Module
B 010
ATE A0/Config Mod CS2
ATE Test/Config Module
B 011
ATE D6
ATE Test Function
B 012
ATE D4
ATE Test Function
B 013
RS 422CLK -
Recorder Function
B 014
N/C
No Connection
B 015
N/C
No Connection
B 016
TA/RA TX 1B
Output 429 Signal
B 017
ATE D1
ATE Test Function
B 018
ATE D0/Config Mod Data Out
ATE Test/Config Module
B 019
Radio Alt #2 -
Input Signal
B 020
Heading C
Input Signal
B 021
Discrete Input (Reserved)
Input Discrete
B 022
Discrete Input (Reserved)
Input Discrete
B 023
ATE D7/Config Mod CLK
ATE Test/Config Module
B 024
ATE D5
ATE Test Function
B 025
ATE D3
ATE Test Function
B 026
N/C
No Connection
B 027
N/C
No Connection
* Diode protected (x) = ground active
Table 2001 TPU 67A TCAS Processor, Rear Connector Pin Names (Sheet 5)
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL Connector P67A1 Insert B PIN #
SIGNAL NAME
DESCRIPTION
B 028
TA/RA TX 2A
Output 429 Signal
B 029
TA/RA TX 2B
Output 429 Signal
B 030
TA/RA TX 1A
Output 429 Signal
B 031
ATE D2
ATE Test Function
B 032
GND Plane
Input Ground
B 033
RA 429 TX 2A
Output Signal
B 034
RA 429 TX 2B
Output Signal
B 035
RA 429 TX 1A
Output Signal
B 036
RA 429 TX 1B
Output Signal
B 037
Fan On (Reserved)
Output Signal
038*
Discrete Input (Reserved)
Input Discrete
B 039*
Discrete Input (Reserved)
Input Discrete
B 040
Rad Altim 1A
Input 429 Signal
B 041
Rad Altim 1B
Input 429 Signal
B 042
Rad Altim 2A
Input 429 Signal
B 043
Rad Altim 2B
Input 429 Signal
B 044*
Discrete Input (Reserved)
Input Discrete
B 045*
Discrete Input (Reserved)
Input Discrete
B 046*
Discrete Input (Reserved)
Input Discrete
B 047*
Discrete Input (Reserved)
Input Discrete
B 048*
Discrete Input (Reserved)
Input Discrete
B 049*
Discrete Input (Reserved)
Input Discrete
B 050*
Discrete Input (Reserved)
Input Discrete
B 051*
Discrete Input (Reserved)
Input Discrete
B 052*
Discrete Input (Reserved)
Input Discrete
B 053
ATE CLK
ATE Test Function
B 054
XPDR TX 2A
Output Signal
B
* Diode protected (x) = ground active
Table 2001 TPU 67A TCAS Processor, Rear Connector Pin Names (Sheet 6)
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL Connector P67A1 Insert B PIN #
SIGNAL NAME
DESCRIPTION
B 055
FMS 1A (Reserved)
Flight Management
B 056
XPDR TX 2B
Output Signal
B 057
GND Plane
Input Ground
B 058
VIS ANNUN Preventive(x)
Output
B 059
CALENB (Cal Enable)(x)
ATE Test Function (N/C)
B 060*
Discrete Input (Reserved)
Input Discrete
B 061*
Discrete Input (Reserved)
Input Discrete
B 062*
Discrete Input (Reserved)
Input Discrete
B 063*
Discrete Input (Reserved)
Input Discrete
B 064*
Discrete Input (Reserved)
Input Discrete
B 065*
Discrete Input (Reserved)
Input Discrete
B 066
TCAS 232 RX
Diagnostic Function
B 067
XPDR TX 1A
Output Signal
B 068
XPDR TX 1B
Output Signal
B 069
HDG/ATT 2A (-0201,-1211 Units)
Input 429 Control
B 070
HDG/ATT 2B (-0201,-1211 Units)
Input 429 Control
B 071*
Discrete Input (Reserved)
Input Discrete
B 072*
Discrete Input (Reserved)
Input Discrete
B 073*
Discrete Input (Reserved)
Input Discrete
B 074*
Discrete Input (Reserved)
Input Discrete
B 075*
Discrete Input (Reserved)
Input Discrete
B 076*
Discrete Input (Reserved)
Input Discrete
B 077*
Discrete Input (Reserved)
Input Discrete
B 078*
Discrete Input (Reserved)
Input Discrete
B 079*
Discrete Input (Reserved)
Input Discrete
* Diode protected (x) = ground active
Table 2001 TPU 67A TCAS Processor, Rear Connector Pin Names (Sheet 7)
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL Connector P67A1 Insert B PIN #
SIGNAL NAME
DESCRIPTION
B 080
XPONDER RCV 1A
Input Signal
B 081
XPONDER RCV 1B
Input Signal
B 082
XPONDER RCV 2A
Input Signal
B 083
XPONDER RCV 2B
Input Signal
B 084
LS SPR 429 RX 1A (Reserved)
Input 429 Signal
B 085
RA Valid #1(x)
Input Discrete
B 086
RA Valid #2(x)
Input Discrete
B 087*
Climb INH 1
Input Discrete
B 088*
Climb INH 2
Input Discrete
B 089*
ATE Enable(x)
ATE Function (N/C)
B 090
Config Module Data In
Configuration Module
B 091*
Discrete Input (Reserved)
Input Discrete
B 092*
Discrete Input (Reserved)
Input Discrete
B 093
HDG/ATT 1B
Input 429 Signal
B 094
LS SPR 429 RX 1B (Reserved)
Input 429 Signal
B 095
LS SPR 429 RX 2A (Reserved)
Input 429 Signal
B 096
LS SPR 429 RX 2B (Reserved)
Input 429 Signal
B 097
HDG/ATT 1A
Input 429 Signal
B 098
GND Plane
Input Ground
B 099
Term RDY
Diagnostic Function
B 100
TCAS 232 RDY
Diagnostic Function
B 101
Attitude C
Input Signal 50 kΩ
B 102
Heading H
Input Signal 50 kΩ
B 103
Heading Y
Input Signal 50 kΩ
B 104
Heading X
Input Signal 50 kΩ
B 105
Heading Z
Input Signal 50 kΩ
B 106
VIS ANNUN Corrective(x)
Output
* Diode protected (x) = ground active
Table 2001 TPU 67A TCAS Processor, Rear Connector Pin Names (Sheet 8)
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL Connector P67A2 COAX #
SIGNAL NAME
DESCRIPTION
A1
Top Directional Antenna J1 (Yell)
Input Signal
A2
Bottom Omni(50Ω)/or Directional Antenna J1 (Yell)
Input Signal
B1
Top Directional Antenna J2 (Blk)
Input Signal
B2
Bottom Directional Antenna J2 (Blk)
Input Signal
C1
Top Directional Antenna J3 (Blu)
Input Signal
C2
Bottom Directional Antenna J3 (Blu)
Input Signal
D1
Top Directional Antenna J4 (Red)
Input Signal
D2
Bottom Directional Antenna J4 (Red)
Input Signal
Table 2001 TPU 67A TCAS Processor, Rear Connector Pin Names (Sheet 9)
(b)
Configuration Module Connector The electrical connector for the configuration module must be wired to the rear connector. The connector is a standard nine pin D-Sub connector. Connector P101
PIN #
SIGNAL NAME
DESCRIPTION
1
Power Ground
Ground
2
Chip Select 1 (CS1)
3
No Connection
4
Data From Module
5
VCC (+5 Vdc)
6
Clock
7
No Connection
8
Data To Module
9
Chip Select 2 (CS2)
Power Input
Table 2002 Configuration Module, Connector Pin Names
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL (c)
Directional Antenna Connectors Four coaxial cables using TNC connectors connect the directional antenna connectors A1 through D2 to the TCAS processor. See Figure 2014 ANT 67A Directional Antenna Outline Drawing, Figure 2030 Antenna/Suppression Interface Drawing, and paragraph 6. B. Directional Antenna for particulars.
(d)
3ATI Traffic Display Connectors The pneumatic and electrical connectors for the IVA81A/IVA-81C/IVA-81D (TA/RA/VSI) and IVA-81B (RA/VSI) are mounted on the rear panel of the units as shown in Figure 2002 IVA-81A/B/C/D Rear Connector Locations. The pneumatic connector used on the IVA-81A/IVA-81B/ IVA-81C/IVA-81D, attaches to a pneumatic tube from a static pressure source in the aircraft. The 41-pin electrical connector connects to the TCAS processor, aircraft power sources, and configuration straps. The TA/ RA/VSI can also connect to various analog or digital vertical rate sources, if the pneumatic input is not used. Electrical connector keying on units powered by 115 V 400 Hz is different from keying on units powered by 28 Vdc to preclude inadvertent installation of an improper unit. Keying is also different among those 28 Vdc units designed for 5 Vac or Vdc panel lighting and those designed for 28 Vdc panel lighting. The electrical connector pin locations and signal definitions are shown in Figure 2003 IVA-81A/B/C/D Electrical Connector Pin Locations and Table 2003 IVA-81A/ B/C/D Electrical Connector Pin Names, and Figure 2036 RA Display (ARINC 429 Low Speed) Interface Drawing and Figure 2037 TA/RA Display (ARINC 429 High Speed) Interface Drawing. Outline drawings Figure 2015 IVA 81A (TA/ RA/VSI) Outline Drawing, Figure 2016 IVA 81B (RA/VSI) Outline Drawing, Figure 2017 IVA 81C (TCAS) Outline Drawing, and Figure 2018 IVA 81D (TCAS) Outline Drawing provide connector part numbers and additional information.
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL
Figure 2002 IVA-81A/B/C/D Rear Connector Locations
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL
Figure 2003 IVA-81A/B/C/D Electrical Connector Pin Locations
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL PIN
SIGNAL NAME
I/O
DESCRIPTION
40 23
H or + C or -
I I
115 Vac 400 Hz or 28 Vdc (Depending on unit version)
22
Chassis Ground
O
TA/VSI Case Ground
39
DC Common
O
Ground
25 24
HI LO
I I
Remote Light Sensor Input
10 9
H C
I I
Dimming Power Input (5 Vac, 5 Vdc, or 28 Vdc)
27 12
A B
I I
Digital Primary Vertical Speed Input (#1) Low Speed/High Speed 429 ADC/IRS.
8
+28 Vdc/Open
I
Vertical Speed Valid Input ADC/IRS, ARINC 565, 575
30 14
A B
I I
Digital Secondary Vertical Speed Input (#2) Low Speed/High Speed 429 ADC/IRS.
4 6
HI LO
I I
ARINC 565 Vertical Speed Input
5 16
H C
I I
26 Vac Reference
1 3 2
+ Vdc REF - Vdc REF DC Rate Signal
I I I
ARINC 575 Analog Input
26 11
A B
I I
TCAS Data Input High Speed 429
29
Open/Ground (Valid=Ground)
0
Display Status Output
Table 2003 IVA-81A/B/C/D Electrical Connector Pin Names (Sheet 1 of 2)
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL PIN
SIGNAL NAME
I/O
DESCRIPTION
20
28 VDC/Gnd Open
I
Source Select Strap #2
19
Spare
18
NVIS Discrete (066-01171-3704/-3706)
41
Open/Gnd (Test)
15
I
Lamp Test
O
Strap Common
31
Gnd/Open
I
Source Select Strap #1
28 13
A B
O O
Altitude Rate Output Low Speed ARINC 429
7 21
A B
I I
Reserved Input Low Speed ARINC 429
32
CS0I
BIT 0
Configuration Strap
33
CS1I
BIT 1
Configuration Strap
34
CS2I
BIT 2
Configuration Strap
17
CS3I
BIT 3
Configuration Strap
35
CS4I
BIT 4
Configuration Strap
36
CS5I
BIT 5
Configuration Strap
37
CS6I
BIT 6
Configuration Strap
38
CS7I
BIT 7
Configuration Strap
19
CS8I
BIT 8
Configuration Strap
Table 2003 IVA-81A/B/C/D Electrical Connector Pin Names (Sheet 2) NOTE:
For additional connector pin information see Figure 2037 TA/RA Display (ARINC 429 High Speed) Interface Drawing .
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL (e)
KFS 578A Control Unit Connectors The KFS 578A Control Unit has one 29-pin (P5781) and one 9-pin (P5782) connector mounted on the rear of the unit. The connectors are keyed to prevent improper connector insertion. The connectors are shown in Figure 2004 KFS 578A Control Unit, Rear Connectors and the signals connected to each pin are defined in Table 2004 KFS 578A Control Unit Connector (P5782) Pin Definitions and Table 2005 KFS 578A Control Unit Connector Pin Names (P5781). Interface diagrams that define the input and output signal connections to the KFS 578A Control Unit are found in the MST 67A Mode S Transponder Installation Manual.
Figure 2004 KFS 578A Control Unit, Rear Connectors
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL
PIN
SIGNAL NAME
I/O I
DESCRIPTION
1
Shield Ground/429 Common
ARINC 429 Common
2
Polarizer Key
3
429 Input #1 (A)
I
Low Speed ARINC 429
4
429 Input #1 (B)
I
Low Speed ARINC 429
5
429 Input #2 (A)
I
Low Speed ARINC 429
6
429 Input #2 (B)
I
Low Speed ARINC 429
7
429 Output (A)
O
Low Speed ARINC 429
8
429 Output (B)
O
Low Speed ARINC 429
Polarizer Key
9
Spare
Table 2004 KFS 578A Control Unit Connector (P5782) Pin Definitions
PIN
SIGNAL NAME
I/O
DESCRIPTION
1
28Vdc Unit Power
I
28 Vdc power input
2
Aircraft Ground
I
Aircraft ground
3
28Vdc Lighting
I
28 Vdc A/C lighting bus input
4
5Vdc Lighting
I
5 Vdc/Vac A/C lighting bus in
5
Low Lighting
I
Lighting bus common
6
Antenna Transfer #1 Output
O
Gnd = Xpndr #1 Selected/Active Open = Xpndr #1 Not Selected
7
Standby (not)/On #1
O
Gnd = Xpndr #1 Standby/Active Open = Xpndr #1 On
8
Standby (not)/On #2
O
Gnd = Xpndr #2 Standby/Active Open = Xpndr #2 On
9
Remote Function Test (not)/ (External Range Configuration)
I
Remote Function Test: Gnd = Activated Open = Not Activated. External Range Configuration: (-XX04 unit versions) Gnd = Select Range Open = Extended Range.
10
I
Reserved - Reply Input
Table 2005 KFS 578A Control Unit Connector Pin Names (P5781) (Sheet 1 of 2)
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL PIN
SIGNAL NAME
I/O
DESCRIPTION
11
Control Disable (not)
I
Control Unit Disable: Gnd = Activated Open = Not Activated.
12
Master (not)/Slave
I
Gnd = Master Open = Slave
13
Emergency (not)
I
Squawk Code 7700: Gnd = Activated Open = Not Activated.
14 15
Spare External Standby/ (Manual/Auto)
I
External Standby: Gnd = Standby Active Open = Inactive Manual/Auto: (-XX04 Unit versions) Gnd = Auto Pop-Up Open = Manual
16
Dim Select
I
Gas Discharge Display Dimming: Gnd = Follows A/C lighting bus Open = Follows photocell +28 Vdc = Maximum brightness.
19
Transponder 1 Fail DSC #2
I
Gnd = Normal operation Open = Transponder 1 failure
20
Transponder 2 Fail DSC #2
I
Gnd = Normal operation Open = Transponder 2 failure
21
External Ident
I
Gnd = Activated Open = Not Activated
17 18
22
Spare
23
Spare
24
ATE Test
I
Gnd = Activated Open = Not Activated
25
Warning and Caution (not)
O
A/C Warning/Caution Panel: Gnd = Unit Failure Open = Valid (No Failure)
26
Polarizer Key
27
Antenna Transfer #2 output
O
Gnd = Xpndr #2 Selected/Active Open = Xpndr #2 Not Selected
28
On #1(not)
O
On transponder #1
29
On #2(not)
O
On transponder #2 (dual)
Polarizer key
Table 2005 KFS 578A Control Unit Connector Pin Names (P5781) (Sheet 2 of 2)
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL (f)
PS-578A Mode S/TCAS Control Unit Connectors The PS-578A control unit has one 29-pin (J1) and one 9pin (J2) connector mounted on the rear of the unit. The connectors are keyed to prevent improper connector insertion. The connectors are shown in Figure 2005 PS578A Mode S/TCAS Control Unit Rear Connector (J1) and Figure 2006 PS-578A Mode S/TCAS Control Unit Rear Connector (J2) and the signals connected to each pin are defined in Table 2006 PS-578A Control Unit Connector (J1) Pin Definitions and Table 2007 PS-578A Control Unit Connector (J2) Pin Definitions. The interwiring diagrams define the input and output signal connections to the Mode S/TCAS control unit connectors.
Figure 2005 PS-578A Mode S/TCAS Control Unit Rear Connector (J1)
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL
PIN
SIGNAL NAME
I/O
DESCRIPTION
1
28Vdc Unit Power
I
28 Vdc power input
2
Aircraft Ground
I
Aircraft ground
3
28Vdc Lighting
I
28 Vdc A/C lighting bus input
4
5Vdc Lighting
I
5 Vdc/Vac A/C lighting bus in
5
Low Lighting
I
Lighting bus common
6
Antenna Transfer #1 Output
O
Gnd = Xpndr #1 Selected/Active Open = Xpndr #1 Not Selected
7
Standby (not)/On #1
O
Gnd = Xpndr #1 Standby/Active Open = Xpndr #1 On
8
Standby (not)/On #2
O
Gnd = Xpndr #2 Standby/Active Open = Xpndr #2 On
9
Remote Function Test (not)/ (External Range Configuration)
I
Remote Function Test: Gnd = Activated Open = Not Activated. External Range Configuration: (KFS 578A -XX04 emulations) Gnd = Select Range Open = Extended Range.
10
I
Reserved - Remote Reply In
11
Control Disable (not)
I
Control Unit Disable: Gnd = Activated Open = Not Activated.
12
Master (not)/Slave
I
Gnd = Master Open = Slave
13
Emergency (not)
I
Squawk Code 7700: Gnd = Activated Open = Not Activated.
14 15
Spare External Standby/ (Manual/Auto)
I
External Standby: Gnd = Standby Active Open = Inactive Manual/Auto: (KFS 578A -XX04 emulations) Gnd = Auto Pop-Up Open = Manual
16
Dim Select
I
Display Brightness: Gnd = Follows A/C lighting bus Open = Follows photocell
17
Table 2006 PS-578A Control Unit Connector (J1) Pin Definitions (Sheet 1 of 2)
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL
PIN
SIGNAL NAME
I/O
DESCRIPTION
18 19
Transponder 1 Fail DSC #2
I
Gnd = Normal operation Open = Transponder 1 failure
20
Transponder 2 Fail DSC #2
I
Gnd = Normal operation Open = Transponder 2 failure
21
External Ident
I
Gnd = Activated Open = Not Activated
22
Spare
23
Spare
24
(*FCDE)/ ATE Test
I
(*FCDE): Gnd (at power On) = Activated. Rotate Range or A/N/B knobs to emulate KFS 578A version #. ATE Test: Gnd = Activated Open = Not Activated
25
Warning and Caution (not)
O
A/C Warning/Caution Panel: Gnd = Unit Failure Open = Valid (No Failure)
26
Polarizer Key
27
Antenna Transfer #2 output
O
Gnd = Xpndr #2 Selected/Active Open = Xpndr #2 Not Selected
28
On #1(not)
O
On transponder #1
29
On #2(not)
O
On transponder #2 (dual)
Polarizer key
Table 2006 PS-578A Control Unit Connector (J1) Pin Definitions (Sheet 2 of 2)
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL
Figure 2006 PS-578A Mode S/TCAS Control Unit Rear Connector (J2)
PIN
SIGNAL NAME
I/O
1
Shield Ground/429 Common
2
Polarizer Key
3
429 Input #1 (A)
I
Low Speed ARINC 429
4
429 Input #1 (B)
I
Low Speed ARINC 429
5
429 Input #2 (A)
I
Low Speed ARINC 429
6
429 Input #2 (B)
I
Low Speed ARINC 429
7
429 Output (A)
O
Low Speed ARINC 429
8
429 Output (B)
O
Low Speed ARINC 429
9
I
DESCRIPTION ARINC 429 Common Polarizer Key
Spare
Table 2007 PS-578A Control Unit Connector (J2) Pin Definitions
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL (g)
PS-550 Mode S/TCAS Control Unit Connector The electrical connector for the PS-550 control unit are mounted on the rear panel of the unit. The connector (J1) is keyed to prevent improper connector insertion. The connector is shown in Figure 2007 PS-550 Mode S/TCAS Control Unit Rear Connector and the signals connected to each pin are defined in Table 2008 PS-550 Control Unit Connector Pin Name Definitions. The interwiring diagrams define the input and output signal connections to the control unit connector.
Figure 2007 PS-550 Mode S/TCAS Control Unit Rear Connector
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL
PIN 1
SIGNAL NAME
I/O
DESCRIPTION
28Vdc Unit Power
I
+28 Vdc aircraft power
3
28Vdc Unit Power
I
+28 Vdc aircraft power
4
429 Output (B)
O
Low speed ARINC 429
5
429 Output (A)
O
Low speed ARINC 429
2
6
Reserved
7
Reserved
8
Antenna Transfer #2 Output
O
9
Antenna Transfer #1 Output
O
Gnd = Xpndr #1 Selected/Active Open = Xpndr #1 Not Selected
10
429 Input #1 (B)
I
Low speed ARINC 429
11
429 Input #1 (A)
I
Low speed ARINC 429
12
429 Input #2 (B)
I
Low speed ARINC 429
13
429 Input #2 (A)
I
Low speed ARINC 429
14
Reserved
15
Reserved
16
Reserved
17
Reserved
18
Transponder 2 Fail DSC #2
I
Gnd = Normal operation Open = Transponder 2 failure
19
Transponder 1 Fail DSC #2
I
Gnd = Normal operation Open = Transponder 1 failure
20
Remote Functional Test (not)/ Ext Range I Config
Remote Test (Pin 24 Open): Gnd = Remote Test active Open = Normal operation Extended Range (Pin 24 Gnd): Gnd = Extended Range active Open = Normal Range
21
External Ident
I
Gnd = Activated Open = Not Activated
22
Reserved
23
Reserved
Table 2008 PS-550 Control Unit Connector Pin Name Definitions (Sheet 1 of 3)
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL
PIN 24
SIGNAL NAME Software 040X In
I/O I
DESCRIPTION Gnd (power On) = Activated: pin 20 = Extended Range pin 53 = Manual/Auto mode. Open (power On) = Not Active: pin 20 = Remote Funct Test pin 53 = Standby.
25
Reserved
26
Standby (not)/On #2
O
Standby switching (dual)
27
Strap Common
I
Ground
28
Reserved
29
Reserved
30
Reserved
31
Reserved
32
Aircraft Ground
I
Ground
33
Reserved
34
Reserved
35
Reserved
36
Reserved
37
Reserved
38
Chassis Ground
I
Ground
39
Reserved
40
Reserved
41
Warning and Caution (not)
O
A/C Warning/Caution Panel: Gnd = Unit Failure Open = No Failure
42
Range Control Enable In
I
Open = Normal 3, 5, 10, 15 nm. Open (+Pin 24 Gnd, +Pin 20 Gnd) = Extended 3,5,10,15,20,40 nm. Gnd = Range control disabled.
43
Aircraft Ground
I
Ground
44
Standby (not)/On #1
O
Standby switching
Table 2008 PS-550 Control Unit Connector Pin Name Definitions (Sheet 2 of 3)
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL
PIN
SIGNAL NAME
I/O
DESCRIPTION
45
FCDE Test
I
External ATE bench test enable
46
On #2(not)
O
On transponder #2 (dual)
47
Emergency (not)
I
Squawk Code 7700: Gnd = Activated Open = Not Activated.
48
28Vdc Lighting
I
+28 Vdc lighting bus
49
Reserved
50
5Vdc Lighting
I
+5 Vdc lighting bus
50
5Vac Lighting
I
5 Vac lighting bus
52
Remote Reply In
I
Reply outputs from transponder
53
External Standby Input/ (Manual/Auto Input)
I
Ext Standby (Pin 24 Open): Gnd = Standby activated Open = Standby not activated.
51
Manual/Auto (Pin 24 Gnd): Gnd = Manual Traffic activated Open = Auto Traffic activated. 54
Reserved
55
Reserved
56
Honeywell/Collins Configuration In
I
Gnd = Honeywell (MST 67A) Open = Collins (TDR-94D)
57
Reserved
58
Reserved
59
Aircraft Ground
Ground
60
Spare
61
Reserved
62
Low Lighting
I
Lighting Common
On #1(not)
O
On Transponder #1
63 64 65
Table 2008 PS-550 Control Unit Connector Pin Name Definitions (Sheet 3 of 3)
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL (h)
CD 671C Control Unit Connectors The two 24-pin electrical connectors for the CD 671C control unit are mounted on the rear panel of the unit. The connectors are keyed (pin 2, pin 25) to prevent improper connector insertion. The connectors are shown in Figure 2008 CD 671C Control Unit, Rear Connectors and the signals connected to each pin are defined in Table 2009 CD 671C Control Unit, Connector Pin Names. Interface diagrams that define the input and output signal connections to the CD 671C control unit are found in the MST 67A Mode S Transponder Installation Manual.
Figure 2008 CD 671C Control Unit, Rear Connectors
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL Connector P6711 PIN
SIGNAL NAME
I/O
DESCRIPTION
1
Antenna Transfer #1
O
Antenna Switching
2
Standby/On #1
O
Standby Switching
3
Transponder #2 Fail #3
I
Transponder #1 Fail (Fail=Open; No Fail=18-33 V dc)
4
Standby/On #2
O
Standby Switching (Dual)
5
Transponder #1 Fail #3
I
Transponder #1 Fail (Fail=Open; No Fail=18-33 V dc)
6
Warning and Caution
O
Warning and Caution (Computer)
7
Transponder #2 Fail #2
I
Transponder #2 Fail (Fail=Open)
8
Antenna Transfer #2
O
Antenna Switching
9
Transponder #1 Fail #2
I
Transponder #2 Fail (Fail=Open)
10
On #2
O
On Transponder #2 (Dual)
11
Aircraft Ground
I
Aircraft Ground
12
Transponder #2 Fail #1
I
Transponder #2 Fail (Fail=Open)
13
Aircraft Ground
I
Aircraft Ground
14
Transponder #1 Fail #1
I
Transponder #1 Fail (Fail=5 V)
15
ATE Test
I
External ATE Test Enable
16
Aircraft Ground
I
Aircraft Ground
17
Reply Input
I
Reserved
18
External Ident
I
External Ident
19
Aircraft Ground
I
Aircraft Ground
20
Control Disable
I
Control Unit Disable
21
Aircraft Ground
I
Aircraft Ground
22
Spare Input Discrete #2
23
Spare
24
Emergency
I
Squawk Code 7700
25
Polarizer Key
Polarizer Key
Table 2009 CD 671C Control Unit, Connector Pin Names (Sheet 1 of 2)
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL Connector P6712 PIN
SIGNAL NAME
I/O
DESCRIPTION
1
ARINC 429 #1 (A)
O
Low Speed
2
Polarizer Key
3
ARINC 429 #1 (B)
O
Low Speed
4
ARINC 429 #2 (A)
O
Low Speed
5
Aircraft Ground
I
Aircraft Ground
6
ARINC 429 #2 (B)
O
Low Speed
7
ARINC 429 Control (A)
O
Low Speed (Altitude Data)
8
Aircraft Ground
I
Aircraft Ground
9
ARINC 429 Control (B)
O
Low Speed (Altitude Data)
10
Aircraft Ground
I
Aircraft Ground
11
External Standby
I
External Standby
12
Aircraft Ground
I
Aircraft Ground
13
Master/Slave
I
Master/Slave
14
Remote Functional Test
I
Remote Functional Test
15
Aircraft Ground
I
Aircraft Ground
16
Spare Input Discrete
17
Aircraft Ground
I
Aircraft Ground
18
28 Vdc Lighting Bus
I
28 Vdc Lighting Bus
19
5 Vdc Lighting Bus
I
5 Vdc Lighting Bus
20
Lighting Low
I
Lighting Common
21
5 Vac Lighting Bus
I
5 Vac Lighting Bus
22
On #1
O
On Transponder #1 (Dual)
23
Aircraft Ground
I
Aircraft Ground
24
28 Vdc Aircraft Power
I
28 Vdc Aircraft Power
25
Aircraft Ground
I
Aircraft Ground
Table 2009 CD 671C Control Unit, Connector Pin Names (Sheet 2)
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL (i)
GC 362A TCAS Graphics Processor Connector The 50-pin-electrical connector (P3621) for the GC362A Graphics Processor Unit is located on the front panel of the unit. The connector is keyed (pin 42) to prevent improper connector insertion. The connector is shown in Figure 2009 GC 362A TCAS Graphics Processor, Rear Connector and the connector pins are defined in Table 2010 GC 362A TCAS Graphics Proc. -0101, Connector Pin Names, Table 2011 GC 362A TCAS Graphics Proc. -0103, Connector Pin Names and Table 2012 GC 362A TCAS Graphics Proc. -0203, Connector Pin Names. Interface diagrams Figure 2033 GC 362/Bendix TCAS Interface Drawing, Figure 2034 GC 362/Honeywell TCAS Interface Drawing, and Figure 2035 GC 362/Collins TCAS Interface Drawing define the input and output signal connections to the TCAS Graphics Processor connectors.
Figure 2009 GC 362A TCAS Graphics Processor, Rear Connector
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL Connector P3621 PIN
SIGNAL NAME
I/O
DESCRIPTION
1
Polarizer Pin
2
Program 1
I
Indicator Sweep Characteristic
3
Program 2
I
Indicator Manufacturer
4
Program 3
I
Indicator Sweep Characteristic
5
HS429+
I
429 High Speed +
6
HS429-
I
429 High Speed -
7
LS429+
I
429 Low Speed +
8
LS429-
I
429 Low Speed -
9
CMIN
I
Circle Mode In (NAV Interface)
10
Mode
I
Pushbutton Wx/TCAS Mode Select
11
RNG0
I
Honeywell/Collins Range 0
12
RNG1
I
Honeywell/Collins Range 1
13
RNG2
I
Honeywell/Collins Range 2
14
EXTRED-
I
External Red In -
15
EXTRED+
I
External Red In +
16
EXTGRN-
I
External Green In -
17
EXTGRN+
I
External Green In +
18
EXTBLU-
I
External Blue In -
19
EXTBLU+
I
External Blue In +
20
EXTSEL-
I
External Select In -
21
EXTSEL+
I
External Select In +
22
EXT EXT
I
External External Enable (NAV Graphics Active)
23
EXTENA
O
External Enable Out
24
Visual
O
Display Valid
25
Red +
O
Red Out +
Table 2010 GC 362A TCAS Graphics Proc. -0101, Connector Pin Names (Sheet 1 of 2)
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL Connector P3621 PIN
SIGNAL NAME
I/O
DESCRIPTION
26
Red -
O
Red Out -
27
GRN +
O
Green Out +
28
GRN -
O
Green Out -
29
BLUE +
O
Blue Out +
30
BLUE -
O
Blue Out -
31
SEL -
O
Select Out -
32
SEL +
O
Select Out +
33
SSBY
O
Honeywell Standby
34
SVR +
I
Honeywell Vertical Ret. +
35
SVR -
I
Honeywell Vertical Ret. -
36
SHR +
I
Honeywell Horizontal Ret.+
37
SHR -
I
Honeywell Horizontal Ret.-
38
BVR +
I
Bendix Vertical Ret.+
39
BVR -
I
Bendix Vertical Ret.-
40
GND
I
Aircraft Ground
41
GND
I
Aircraft Ground
42
Polarizer Pin
43
No Connection
44
Aircraft Power
I
+ 28 V dc Aircraft Power
45
Aircraft Power
I
+ 28 V dc Aircraft Power
46
POP
I
Pop Up Discrete
47
DISP
I
Display Discrete
48
No Connection
49
No Connection
50
SGND
I
Shield Ground
Table 2010 GC 362A TCAS Graphics Proc. -0101, Connector Pin Names (Sheet 2)
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL Connector P3621 PIN
SIGNAL NAME
I/O
DESCRIPTION
1
Polarizer Pin
2
Program 1
I
Indicator Sweep Characteristic
3
Program 2
I
Indicator Manufacturer
4
Program 3
I
Indicator Sweep Characteristic
5
HS429+
I
429 High Speed +
6
HS429-
I
429 High Speed -
7
LS429+
I
429 Low Speed +
8
LS429-
I
429 Low Speed -
9
CMIN
I
Circle Mode In (NAV Interface)
10
Mode
I
Pushbutton Wx/TCAS Mode Select
11
RNG0
I
Honeywell/Collins Range 0
12
RNG1
I
Honeywell/Collins Range 1
13
RNG2
I
Honeywell/Collins Range 2
14
EXTRED-
I
External Red In -
15
EXTRED+
I
External Red In +
16
EXTGRN-
I
External Green In -
17
EXTGRN+
I
External Green In +
18
EXTBLU-
I
External Blue In -
19
EXTBLU+
I
External Blue In +
20
EXTSEL-
I
External Select In -
21
EXTSEL+
I
External Select In +
22
EXT EXT
I
External External Enable (NAV Graphics Active)
23
EXTENA
O
External Enable Out
24
Visual
O
Display Valid
25
Red +
O
Red Out +
Table 2011 GC 362A TCAS Graphics Proc. -0103, Connector Pin Names (Sheet 1 of 2)
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL Connector P3621 PIN
SIGNAL NAME
I/O
DESCRIPTION
26
Red -
O
Red Out -
27
GRN +
O
Green Out +
28
GRN -
O
Green Out -
29
BLUE +
O
Blue Out +
30
BLUE -
O
Blue Out -
31
SEL -
O
Select Out -
32
SEL +
O
Select Out +
33
SSBY
O
Honeywell/Collins Standby
34
SVR +
I
Honeywell/Collins Vertical Ret. +
35
SVR -
I
Honeywell/Collins Vertical Ret. -
36
SHR +
I
Honeywell/Collins Horizontal Ret.+
37
SHR -
I
Honeywell/Collins Horizontal Ret.-
38
BVR +
I
Bendix Vertical Ret.+
39
BVR -
I
Bendix Vertical Ret.-
40
GND
I
Aircraft Ground
41
GND
I
Aircraft Ground
42
Polarizer Pin
43
No Connection
44
Aircraft Power
I
+ 28 V dc Aircraft Power
45
Aircraft Power
I
+ 28 V dc Aircraft Power
46
POP
I
Pop Up Discrete
47
DISP
I
Display Discrete
48
RNG3
I
Honeywell Range 3
49
No Connection
50
SGND
I
Shield Ground
Table 2011 GC 362A TCAS Graphics Proc. -0103, Connector Pin Names (Sheet 2)
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL Connector P3621 PIN
SIGNAL NAME
I/O
DESCRIPTION
1
Polarizer Pin
2
Program 1
I
Indicator Sweep Characteristic
3
Program 2
I
Indicator Manufacturer
4
Program 3
I
Indicator Sweep Characteristic
5
HS429+
I
429 High Speed +
6
HS429-
I
429 High Speed -
7
LS429+
I
429 Low Speed +
8
LS429-
I
429 Low Speed -
9
CMIN
I
Circle Mode In (NAV Interface)
10
Mode
I
Pushbutton Wx/TCAS Mode Select
11
RNG0
I
Honeywell/Collins Range 0
12
RNG1
I
Honeywell/Collins Range 1
13
RNG2
I
Honeywell/Collins Range 2
14
EXTRED-
I
External Red In -
15
EXTRED+
I
External Red In +
16
EXTGRN-
I
External Green In -
17
EXTGRN+
I
External Green In +
18
EXTBLU-
I
External Blue In -
19
EXTBLU+
I
External Blue In +
20
EXTSEL-
I
External Select In -
21
EXTSEL+
I
External Select In +
22
EXT EXT
I
External External Enable (NAV Graphics Active)
23
EXTENA
O
External Enable Out
24
Visual
O
Display Valid
25
Red +
O
Red Out +
Table 2012 GC 362A TCAS Graphics Proc. -0203, Connector Pin Names (Sheet 1 of 2)
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL Connector P3621 PIN
SIGNAL NAME
I/O
DESCRIPTION
26
Red -
O
Red Out -
27
GRN +
O
Green Out +
28
GRN -
O
Green Out -
29
BLUE +
O
Blue Out +
30
BLUE -
O
Blue Out -
31
SEL -
O
Select Out -
32
SEL +
O
Select Out +
33
SSBY
O
Collins Standby
34
SVR +
I
Collins Vertical Ret. +
35
SVR -
I
Collins Vertical Ret. -
36
SHR +
I
Collins Horizontal Ret.+
37
SHR -
I
Collins Horizontal Ret.-
38
BVR +
I
Bendix Vertical Ret.+
39
BVR -
I
Bendix Vertical Ret.-
40
GND
I
Aircraft Ground
41
GND
I
Aircraft Ground
42
Polarizer Pin
43
No Connection
44
Aircraft Power
I
+ 28 V dc Aircraft Power
45
Aircraft Power
I
+ 28 V dc Aircraft Power
46
POP
I
Pop Up Discrete
47
DISP
I
Display Discrete
48
No Connection
49
No Connection
50
SGND
I
Shield Ground
Table 2012 GC 362A TCAS Graphics Proc. -0203, Connector Pin Names (Sheet 2)
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL (j)
TCAS/Weather Radar Display Connectors See TCAS/Weather Radar display manuals referenced in the SYSTEM DESCRIPTION section of this manual.
(k)
Omni Antenna Connector Connectors for the coaxial cable connection from the TCAS processor to the omni antenna may be N-type female or blade type connectors dependent on user installation requirements.
6.
Equipment Installation A.
TPU 67A TCAS Processor Installation NOTE:
To allow for inspection or repair of the connector assembly wiring, sufficient lead length should be left so the rear connector assembly may be pulled forward several inches when the mounting hardware for the rear connector assembly is removed. Also a bend should be made in the harness (at the rear connectors) to allow water droplets, that might form on the harness due to condensation, to drip off at the bend and not collect in the connector.
CAUTION:
DO NOT INSTALL THE PROCESSOR IN A CLOSED, HOT ENVIRONMENT THAT MAKES THE AMBIENT TEMPERATURE RISE ABOVE TSO LIMITS FOR THE UNIT WHEN OPERATING.
The mounting tray connector must be wired according to the interface diagrams and the manufacturer’s instructions. Mounting of the TCAS processor is accomplished by use of its associated mounting tray. When locating the mount in the aircraft, allow at least two inches free space on the top and sides of unit to provide sufficient clearance for sway and ease of removal of the TCAS processor. Clean and prepare all mounting surfaces to insure a good electrical bond before installing the mounting tray. Once the mounting tray is installed, the TCAS processor unit may easily be installed into the mounting tray. Place the TPU 67A on the mounting base and slide it backward until the electrical connector is fully engaged. Then secure the front of the unit to the mount by tightening the two knurled screw clamps (located on front of the mount) until they are firmly seated over the hold-down hooks on the front of the TCAS processor.
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL B.
Configuration Module Installation The configuration module connector must be wired according to Figure 2026 TCAS II Configuration Pins Interface Drawing. Mounting of the configuration module is accomplished by use of its integrated mounting bracket. Refer to Figure 2013 CM 67A/CM 2000 Configuration Module Outline Drawing for additional mounting considerations. Clean and prepare all mounting surfaces to insure a good electrical bond before installing the configuration module.
C.
TCAS Directional Antenna Installation NOTE: (1)
To ensure proper bearing performance, an approved Honeywell antenna adapter plate is required. Directional Antenna Positioning and Wiring Requirements Refer to paragraph 5.B. (1) TCAS Antenna Location, 5.C. (5) Antenna Cable Type Selection, and 5.C.(6) (c) Directional Antenna Connectors.
(2)
Directional Antenna Adapter Plate Before mounting the antenna adapter plate ensure the aircraft mounting surface is clean and prepared for a good electrical bond. See Figure 2011 ANT 67A Directional Antenna Adapter and Moldable Shim, Figure 2014 ANT 67A Directional Antenna Outline Drawing, and paragraph 11. ANT 67A Directional Antenna Adapter Plate Installation for details.
(3)
Directional Antenna Footprint Drilling and Mounting Before mounting the antenna ensure the antenna adapter plate surface is clean. The directional antenna is mounted on the aircraft by 4 mounting screws. A three inch center hole (or four one inch holes) must be provided on the aircraft for attaching the four coaxial cables to the antenna connectors. An "O" ring gasket is installed around the outside circumference of the center hole. An approved lock-tight sealant should be applied to each mounting screw.
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL After the antenna is installed, an approved silicon should be applied around the outer circumference of the antenna to seal the antenna to the aircraft fuselage. For mounting hole dimensions, mounting screw type, antenna footprint patterns, antenna adapter plate patterns and other mounting details refer to Figure 2011 ANT 67A Directional Antenna Adapter and Moldable Shim, Figure 2014 ANT 67A Directional Antenna Outline Drawing, and paragraph 11. ANT 67A Directional Antenna Adapter Plate Installation for antenna adapter plate installation information. When the antenna has been mounted, connect the four coaxial cables from the TCAS processor to the bottom of the antenna. (4)
Electrical Bonding Electrical bonding resistance of installed antenna to aircraft skin should not exceed 0.01 Ohm dc and provide even RF bonding to the airframe.
D.
TCAS Omnidirectional Antenna Installation (1)
Antenna Positioning and Wiring Requirements Refer to paragraph 5.B. (1) TCAS Antenna Location and 5.C. (5) Antenna Cable Type Selection.
(2)
Mounting Refer to manufacturer’s installation documentation.
E.
IVA-81A/C/D TA/RA/VSI and IVA-81B RA/VSI Installation Install the IVA-81A/IVA-81C/IVA-81D TA/RA/VSI or IVA-81B RA/VSI traffic display unit in a location suitable for viewing and ease of operation in the cockpit. The IVA-81A/IVA-81C/IVA-81D TA/RA/VSI and IVA-81B RA/VSI traffic display uses customer supplied screw clamp fasteners to secure it to the instrument panel. Use the outline drawings in Figure 2015 IVA 81A (TA/RA/VSI) Outline Drawing, Figure 2016 IVA 81B (RA/VSI) Outline Drawing, Figure 2017 IVA 81C (TCAS) Outline Drawing, or Figure 2018 IVA 81D (TCAS) Outline Drawing as a guide to position the display unit and to cut and drill the instrument panel. Attach the electrical connector to the rear of the unit. If an optional aircraft pressure source is used as an input to the IVA-81A/ IVA-81C/IVA-81D TA/RA/VSI or IVA-81B RA/VSI, attach the pneumatic tube to the rear of the unit.
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL F.
Transponder and Mounting Tray Installation Install the tray-mounted MST 67A transponder in a location free from excessive heat and vibration which provides convenient access for inspection and maintenance. To achieve maximum performance, the MST 67A should be installed adjacent to other receivers or boxes with similar functions. Forced-air cooling may be provided, but is not required.
G.
KFS 578A/PS-578A/PS-550/CD 671C Control Unit Installation Install the Mode S/TCAS control unit in a location suitable for viewing and ease of operation in the cockpit during flight. Use the outline drawings in Figure 2020 KFS 578A Control Unit Outline Drawing, Figure 2021 PS-578A Control Unit Outline Drawing, Figure 2022 PS-550 Control Unit Outline Drawing or Figure 2023 CD 671C Control Unit Outline Drawing as a guide to position the unit and to cut and drill the instrument panel. Attach the electrical connector to the rear of the unit.
H.
GC 362A TCAS Graphics Processor Installation When configuring the GC 362A in a Honeywell Primus weather radar installation, pin 3 must be grounded. Not all Honeywell indicators have a System Trigger output. Those indicators must be modified to provide that function. Refer to Honeywell Sales Bulletin #26-85. Some Honeywell indicators cannot be modified to provide a System Trigger output. In that case, another Honeywell indicator that provides that feature must be installed. Refer to the Figure 2033 GC 362/Bendix TCAS Interface Drawing, Figure 2034 GC 362/Honeywell TCAS Interface Drawing, and Figure 2035 GC 362/Collins TCAS Interface Drawing when fabricating the wire harness. Refer to Figure 2019 GC 362 TCAS Graphics Processor Outline Drawing for mounting dimensions.
7.
Inspection and System Checkout During installation, three stages of testing are required to ensure proper operation of CAS 67A TCAS II system components: • •
First, a system interwiring check is performed before installation of the TCAS processor and display units. Verify that aircraft and TCAS II system interconnections are correct before power is applied. Second, a visual inspection of the equipment and connections is made after the units are installed.
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL •
A.
Third, a post-installation test is used to apply power and functionally check out the system. Successful completion of the post-installation test verifies proper operation of the CAS 67A TCAS II system. System Interwiring Check CAUTION:
AFTER INSTALLATION OF THE CABLING AND BEFORE INSTALLATION OF THE EQUIPMENT, SUPPLY AIRCRAFT PRIMARY POWER TO THE UNIT CONNECTORS AND CHECK THAT POWER IS APPLIED ONLY TO THE PINS SPECIFIED IN THE INTERFACE DIAGRAMS.
Check the following aircraft system interconnections: (1)
Check that all cables and interwiring are installed according to paragraph 5. C. Interwiring and Cable Fabrication.
(2)
Mag. Heading Input
(3)
Attitude Input
(4)
Mode S Transponder • Encoding Altimeter Input • Airspeed Strap • Aircraft (Mode S) Address.
(5)
Traffic Display Configuration Straps • Display Configuration • Vertical Speed Source Strap
(6)
TA/RA/VSI Vertical Speed Source Strap
(7)
Configuration Module
(8)
Check wiring for proper destinations, opens, and shorts using the interface diagrams.
(9)
Check or verify RF cables for electrical length matching, insertion loss and VSWR. Confirm that the four RF antenna coax cables meet 2.5 ±0.5 dB insertion loss requirements, the electrical length characteristics match within 135° and VSWR is 1.35:1 or better.
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL (10)
Check the transponder and DME interface. Some installations may use a common control for the transponder and the TCAS. In that case the TCAS control comes from the transponder control unit. CAUTION:
B.
IN CONFIGURATIONS WHERE TWO MODE S TRANSPONDERS ARE USED, THE INACTIVE TRANSPONDER MUST REMAIN IN “STANDBY” WITH THE POWER ON TO PREVENT A TCAS FLAG DURING TRANSPONDER SOURCE CHANGES. IN ADDITION, BOTH TRANSPONDERS MUST BE THE SAME TYPE.
Visual Inspection Check that all units and cables are mounted according to Inspection/ Check Procedure, Table 2013 Inspection/Check Procedure. Table 2013 Inspection/Check Procedure is a visual inspection/check procedure that should be performed after system installation as part of a system checkout. In addition, the procedure should be used as a periodic maintenance inspection check. NOTE:
For TCAS units not covered in this manual, refer to the installation section of the associated maintenance manual for proper inspection procedures.
EQUIPMENT Mounting Rack
INSPECTION/CHECK PROCEDURE •
Inspect mating connector shell for floating hardware and connector shim on the TCAS rack.
•
Inspect connectors and interwiring of transponder and graphics processor rack.
TPU 67A TCAS Processor Mode S Transponder and Configuration Module
• •
Inspect unit for any sign of damage. Check that unit is PROPERLY installed and that retaining mechanism and connectors are securely tightened.
Directional Antenna
•
Inspect antenna for any sign of damage.
•
Check that antenna is PROPERLY installed and all mounting screws are firmly tightened.
•
Ensure the four coaxial connectors are properly mated to antenna.
Table 2013 Inspection/Check Procedure
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL Omnidirectional Antenna Transponder and TCAS (if installed)
Mode S/TCAS Control Unit
Traffic Displays and/or TCAS/Radar Display
• •
Inspect antenna for any sign of damage. Check that antenna is PROPERLY installed and all mounting screws are firmly tightened.
•
Ensure that RF connector is securely tightened.
•
If installed for TCAS, check that three (3) unused bottom antenna coaxes connected to the TPU 67A processor are connected to 50 Ω terminations.
•
Inspect control unit for any sign of damage.
•
Check that control unit is properly installed and all mounting screws are firmly tightened.
•
Ensure that connector is securely tightened.
• •
Inspect display for any sign of damage. Inspect face of unit for cracks or scratches.
•
Ensure that unit fits securely against the instrument panel when the locking clamps are engaged.
•
Ensure that connectors are properly connected to rear of unit.
Table 2013 Inspection/Check Procedure
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL C.
Post-Installation Test The post-installation test verifies the proper operation of the CAS 67A TCAS II system after the units have been initially installed. Thereafter, the procedure can be used as an operational check. The procedure is composed of a pretest setup, self-test, ground test, and ramp test. The following tests are performed on the ground. (1)
Test Equipment Required The following ground test equipment is required for the tests:
(2)
•
AST Bravo Computer or equivalent w/ Diagnostic Programs (See the DIAGNOSTIC APPENDICES for TCASDIAG and TPUDIAG TPU 67A Field Diagnostic Program User Instructions).
•
TCAS Ramp Test Set: TCAS 201, or equivalent
•
Mode S Transponder Ramp Test Set: IFR 601, or equivalent.
•
Pitot-Static Test Set
•
Radio Altimeter Test Set, or equivalent
•
Volt-Ohmmeter (DVM) (optional)
•
429 Bus reader (optional)
Facilities Required Many of the tests can be performed indoors. The TCAS scenario tests should be done in an area where the local traffic and signal multipath are not a factor. The bearing accuracy tests should be conducted outside, away from other operating aircraft. A 115 Vac 60 Hz power may be required for the test equipment. WARNING:
(3)
ADVISE THE LOCAL AIR TRAFFIC CONTROL BEFORE TESTING THE TRANSPONDERS OR TCAS SYSTEM WITH A SYNTHETIC ALTITUDE, TO ACKNOWLEDGE POSSIBLE INTERACTION WITH OTHER TCAS EQUIPPED AIRCRAFT.
Pretest Setup This section and the self-test section confirm the proper operation of the TCAS control unit and traffic displays. This section sets initial conditions required for self-test of the system.
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL The pretest checks the CAS 67A system input power, configures the operational controls, and verifies the system is ready for testing. It is assumed that the person performing these tests has a working knowledge of the CAS 67A TCAS II system and of TCAS control and display units, and is qualified to perform these tests on the aircraft. (a)
Ensure that all aircraft systems are secure and safe. Check power bus meter to confirm that aircraft 28 Vdc and 26 Vac 400 Hz power sources are operational.
(b)
Check that aircraft 5 Vac/Vdc or 28 Vdc panel background lighting power source and dimmer control is operational by adjusting the cockpit dimmer switch for proper cockpit panel background illumination.
(c)
Initial set-up: 1
Check that the transponder, TCAS, and Radar systems are OFF. If applicable, the selected encoding altitude source should be #1. If applicable, the ADC (Air Data Computer) source should be set to normal.
2
Apply power to the aircraft systems. Operate appropriate aircraft circuit breakers to apply power to TCAS processor, traffic advisory displays and all other aircraft equipment connected to the TCAS processor subsystem. Check that circuit breakers remain closed (pushed-in).
3
(d)
Allow enough time for equipment warm-up. Equipment in the TCAS II system requires one minute for equipment warm-up. External sensors may require more than one minute warm-up time.
Configuration Strapping: Aircraft configuration strapping is stored in the configuration module via a personal computer executing TPUDIAG/TCASDIAG software across the RS-232 port. Follow instructions for configuration programming in the TPUDIAG/TCASDIAG DIAGNOSTIC APPENDICES of this manual.
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL (e)
On the Traffic Display: 1
Adjust the "BRT" control for optimum viewing.
2
If a TCAS Graphics Processor is installed, on the Radar Indicator traffic display: Select the Weather "TST" mode. Adjust the "BRT" control for optimum viewing.
(f)
On the Mode S/TCAS control unit: 1
Select the PWR switch to ON. (Some versions are ON at system power up).
2
Select the SBY switch to SBY mode.
3
Select the ABOVE/NORM/BELOW switch to "NORM".
4
Select the T/WX switch to "TCAS", if applicable.
5
Select Range to the 5 nautical mile (nm) range. NOTE:
(g)
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In some installations the range must be selected on the traffic display.
On the traffic display screen the following should be visible: 1
No "TCAS" flag annunciation.
2
"TCAS STBY."
3
The TA/VSI vertical speed needle should indicate 0 fpm.
4
Check that brightness of traffic display can be controlled by the appropriate control. Brightness of traffic display may be controlled by the aircraft dimmer switch or by the BRT control on the display unit.
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL (h)
(4)
On the Mode S/TCAS control unit select ON position, the following conditions should exist: 1
Traffic display should indicate "TA" or "TA ONLY."
2
No faults or fail annunciations are present on traffic display.
3
Traffic may be displayed on the traffic display depending upon the TCAS strapping configuration and whether traffic exists in the area: •
Non-threat Traffic, displayed as an open white diamond.
•
Proximity Intruder traffic, displayed as a filled white diamond.
•
Traffic Advisory (TA) traffic, displayed as a filled yellow circle.
•
Resolution Advisory (RA) traffic, displayed as a filled red square.
Self-Test On the TCAS control unit, initiate the TCAS II system selftest. The following events should occur during the test period: On the traffic display a test pattern will be displayed that allows verification of each type of intruder symbol that can be displayed. See Figure 1001 TCAS Test Pattern for a picture of the test pattern. During the self-test, the word "TEST" is displayed in the lower left corner of the display. The following symbols are displayed: (a)
Resolution Advisory (solid red square) will appear at 3 o’clock, range of 2 nm, at 200 feet relative altitude, above (+02) with no VS arrow.
(b)
Traffic Advisory (solid yellow circle) will appear at 9 o’clock, range of 2 miles, at 200 feet relative altitude, below (-02) with ascending arrow.
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL (c)
Proximity traffic (solid white diamond, or Honeywell Cyan) will appear at 1 o’clock, range 3.6 miles, at 1000 feet relative altitude, below (-10) with descending arrow.
(d)
Non-Threat traffic (open white diamond, or Honeywell Cyan) will appear at 11 o’clock, range of 3.6 miles, at 1000 feet relative altitude, above (+10) with no arrow.
At the conclusion of a successful self-test, a synthesized voice announces, "TCAS System Test OK." Should a failure be detected during self test, the audio message says, "TCAS System Test Fail." (5)
Ground Test These ground tests are necessary to meet the requirements of AC 20-131A. While the tests are organized in a sequential fashion, they may be completed in a random order to accommodate other conditions. The person performing these tests should be familiar with the TCAS equipment, the aircraft installation and the supporting test equipment. In the test results space " ", enter "P" for Passed, "F" for Failed and/or fill in the results or comments. If the section does not apply, write "N/A".
NOTE:
(a)
TCAS Power Checks 1
Verify aircraft power to TCAS.
2
Pull the 5 amp TCAS processor circuit breaker.
3
Verify that the "TCAS" flag appears on the traffic display.
4
Reset the circuit breaker. Verify that the flag clears. Pass/Fail _______
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5
Pull the 1 amp Mode S/TCAS Control circuit breaker.
6
Verify that the "TCAS" flag appears on the traffic display.
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL 7
Reset the circuit breaker. Verify that the flag clears. Pass/Fail
8
Pull the 5 amp Mode S transponder(s) circuit breaker.
9
Verify that the "TCAS" flag appears on the traffic display.
10
Reset the circuit breaker. Verify that the flag clears. Pass/Fail
11
Pull the Traffic Display or TCAS Graphic Processor circuit breaker. NOTE:
The above circuit breaker should be for the unit providing a valid to the TCAS Processor at pin(s) A34, A35 or B85, B86.
12
Verify that the appropriate flag appears INVALID.
13
Reset the circuit breaker. Verify that the flag clears. Pass/Fail
14
Disable or turn off the 26 Vac 400 Hz reference voltage.
15
Verify that the "TCAS" flag appears on the traffic display.
16
Reset the 26 Vac 400 Hz reference voltage. Verify that the flag clears. Pass/Fail
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL (b)
Mode S/TCAS Control Functions 1
On the TCAS control unit exercise all the TCAS control functions and observe for correct operation. Select the TA/RA switch to ON mode.
2
On traffic display screen, check that "TA" or "TA ONLY" annunciation is displayed. Pass/Fail
3
Test the ABOVE/NORMAL/BELOW function as follows: a
On the TCAS control unit, select ABOVE/NORMAL/BELOW to ABOVE. On traffic display screen, "ABOVE" should be annunciated. Traffic 2700 ft. below to 8700 ft. above can be displayed. Traffic Display
b
Select BELOW. The screen should annunciate "BELOW" in place of the "ABOVE" annunciation. Traffic 8700 ft. below to 2700 ft. above can be displayed. Traffic Display
c
Set switch to NORMAL. The screen area that annunciated "ABOVE" or "BELOW" should be blank. Traffic 2700 ft. below to 2700 ft. above can be displayed. Traffic Display
4
On the traffic display, check the TCAS ranges to observe the range annunciations and range rings. NOTE:
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL a
Set TCAS RANGE switch to 3 nautical miles. The following properly scaled range rings should be visible: Two and three nautical mile range rings. Radar Indicator
b
Set TCAS RANGE switch to 5 nautical miles. The following properly scaled range rings should be visible: Two and five nautical mile range rings. Radar Indicator
c
Set TCAS RANGE switch to 10 nautical miles. The following properly scaled range rings should be visible: Two, five and ten nautical mile range rings. Radar Indicator
d
Set TCAS RANGE switch to 15 nautical miles. The following properly scaled range rings should be visible: Two, five and fifteen nautical mile range rings. Radar Indicator
e
Set TCAS RANGE switch to 20 nautical miles. The following properly scaled range rings should be visible: Two, five, ten and twenty nautical mile range rings. Radar Indicator
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL f
Set TCAS RANGE switch to 40 nautical miles. The following properly scaled range rings should be visible: Two, five, twenty and forty nautical mile range rings. Radar Indicator NOTE:
5
On the traffic display unit, an outer ring represents maximum nautical mile (nm) display scaling as selected on the RANGE switch.
If applicable, test the FL (Flight Level) function as follows: a
Press the FL switch.
b
Observe that the traffic display indicates "FL" in the upper left hand corner. It will be FL --- (flagged) on most displays unless encoding altitude source is higher than 18,000 ft. Pass/Fail
6
If applicable, check that the traffic modes (T/ WX) can be selected on the color radar indicator as follows: a
Select the T/WX switch to indicate "WX" (Weather Only). Observe that the traffic display (radar indicator) annunciates "TA AUTO," but unless TA traffic is present only the radar picture is displayed.
b
Select the T/WX switch to "T/WX" (TCAS and Weather). Observe that the traffic display annunciates "TA" or "TA ONLY" and shows both traffic and weather if the radar is ON.
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL c
Select "TCAS" (TCAS ONLY) with the T/WX switch. Observe that the traffic display annunciates "TA" or "TA ONLY" and shows TCAS traffic but no weather is displayed. Pass/Fail
7
TCAS Sensor Input Checks Confirm the sensor input to TCAS by using a diagnostic computer program. Additionally, the fault source can be viewed on the radar indicator or by reading the LED fault code on the processor. a
Mag. Heading Interface Verify the heading source interface to the TCAS Processor. Confirm the heading source and measure the inputs at the TPU 67A TCAS Processor. Refer to the drawings for the proper pin assignments. The TCAS and heading system should be operating normally for the following test. Connect the Diagnostic computer to the TPU 67A through the RS 232 port. Run the TCAS II I/O Data screen and observe the following on the Diagnostic computer. Monitor the heading source in the cockpit. Observe the Mag. Heading readout on the computer. The computer readout should agree to within a few degrees with the cockpit heading display. Record a heading: Between 0° and 120° Between 121° and 240° Between 241° and 359° The Heading Status on the computer should indicate VALID. The Heading Type should indicate Synchro or ARINC 429. Flag the heading source by pulling the circuit breaker.
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL Verify that the Heading Status goes INVALID. Verify that the "TCAS" flag appears on the traffic display. Reset the circuit breaker. Verify that the TCAS flag clears. Pass/Fail b
Encoding Altitude Verify that the encoding altitude is properly interfaced to the TCAS processor. Confirm that the encoding altitude of the transponder and TCAS agree. CAUTION:
PRECAUTIONS MUST BE TAKEN TO INSURE THAT THE ALTITUDE TEST OF THE TRANSPONDER DOES NOT INTERFERE WITH OTHER TCAS EQUIPPED AIRCRAFT. SHIELDING THE TRANSPONDER AND TCAS ANTENNAS IS THE BEST WAY TO PREVENT INTERFERENCE WITH OTHER AIRCRAFT.
The TCAS, transponder and encoding altitude source(s) should be operating normally for the following test. Connect the Diagnostic computer to the TPU 67A through the RS 232 port. Run the TCAS II I/O Data screen and observe the following on the Diagnostic computer. Monitor the altitude source in the cockpit. Set the baro to 29.92". Observe the Enc. Altitude readout. The computer readout should agree to within 50 ft. of the cockpit altimeter. The encoding altitude on the transponder test set should agree with the diagnostic computer readout. The Enc. Alt. Status on the computer should indicate VALID. The Enc. Alt. Resolution should indicate coarse or fine.
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL The XPNDR Source should indicate # 1. (Select #1 if necessary). Confirm the following Encoding Altitudes at the altimeter, diagnostic computer and transponder: Altitude at 2,000 ft. Computer screen indicates Transponder indicates
ft.
ft.
Altitude at 7,800 ft. Computer screen indicates Transponder indicates
ft.
ft.
Altitude at 19,100 ft. Computer screen indicates Transponder indicates
ft.
ft.
Altitude at 31,800 ft. Computer screen indicates Transponder indicates CAUTION:
ft
ft.
THE ABOVE TEST STEP CHECKS BOTH LOGIC STATES FOR ALL GILLHAM LINES. OTHER TESTS MAY BE ADEQUATE FOR SOME INSTALLATIONS.
Flag the encoding altitude source by pulling the circuit breaker. Verify that the Enc. Alt. Status goes INVALID. Verify that the "TCAS" flag appears on the traffic display. Reset the circuit breaker. Verify that the TCAS flag clears. Enc. Altitude Source #1 Pass/Fail
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL If applicable, select the other encoding altitude source and repeat steps 2 and 3. Enc. Altitude Source #2 Pass/Fail c
Attitude Interface Verify the attitude interface to the TCAS Processor. Confirm the pitch and roll attitude source and measure the inputs at the TPU 67A TCAS Processor. The TCAS and attitude system should be operating normally for the following test. Connect the Diagnostic computer to the TPU 67A through the RS 232 port. Run the TCAS II I/O Data screen and observe the following on the computer screen. Monitor the attitude source in the cockpit. Observe the Pitch and Roll attitude readouts. The computer screen readouts should agree to within a few degrees of the cockpit heading display. Record a roll and pitch attitude other than (0.0°) . Is it consistent with the aircraft’s attitude? The Pitch and Roll Status on the computer should indicate VALID. The Attitude Type should indicate SYNCHRO or ARINC 429. Flag the attitude source by pulling the circuit breaker. Verify that the Pitch and Roll Status goes INVALID. Verify that the "TCAS" flag appears on the traffic display. Reset the circuit breaker. Verify that the TCAS flag clears. Pass/Fail
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL d
Radio Altimeter Interface Verify that the radio altimeter is properly interfaced to the TCAS processor. Confirm the radio altitude configuration straps and measure the input at the TPU 67A TCAS processor. The TCAS and radio altimeter source(s) should be operating normally for the following test. Connect the Diagnostic computer to the TPU 67A through the RS 232 port. Run the TCAS II I/O Data screen and observe the following on the computer. Monitor the radio altimeter source in the cockpit. Observe the Radio Altimeter readout. The computer readout should agree with the cockpit radio altimeter indicator. If the computer display is too erratic, measure the voltage with an alternate test. The Rad. Alt. Status on the computer should indicate VALID. The Rad. Alt. Type should indicate ARINC 429, KING, SPERRY, COLLINS, or ARINC 552. The Rad. Alt. Source should indicate # 1. (Select #1 if necessary). Using the radio altimeter self-test, confirm the following: With Radio altitude source at 0 ft. (onft. ground), the computer indicates When Radio altimeter self-test (40-50’) is pressed, the computer indicates ft. Do these readings agree with the cockpit display? Yes/No _______
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL Alternate Method Using a radio altimeter tester, confirm the following: When the Radio altitude is at 0 ft., the Diagnostic computer indicates ft. When the Radio altitude is at 1,000 ft., the Diagnostic computer indicates ft. When the Radio altitude is at 2,000 ft., the Diagnostic computer indicates ft. When the Radio altitude is at 2,500 ft., the Diagnostic computer indicates ft. Flag the Rad. Altimeter source by pulling the circuit breaker. Verify that the Rad. Alt. Status goes INVALID. Verify that the "TCAS" flag appears on the traffic display. Reset the circuit breaker. Verify that the TCAS flag clears. Rad. Altimeter Source #1 Pass/Fail If applicable, select the other Rad. Altitude source and repeat steps above. Rad. Altimeter Source #2 Pass/Fail e
Aircraft Address & Airspeed Strapping and Logic Discretes Determine that the configuration straps and logic discretes are correct. Verify the changes in logic discrete when the aircraft function is exercised. Use a Diagnostic computer program or a DVM to confirm the strap connections and logic changes.
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL Refer to the drawings for the proper pin assignments and the FAULT ISOLATION section for a description for the Diagnostic computer program. The TCAS and related aircraft system should be operating normally for the following test. Connect the Diagnostic computer to the TPU 67A through the RS 232 port. Run the TCAS II I/O Data screen and observe the following on the Diagnostic computer. The aircraft (MODE S) address for Nhas an Octal code of a Hex code of .
and
The computer screen shows A/C Address as N , Octal _______ and HEX _______ PASS/FAIL _______ The proper aircraft airspeed strapping for aircraft Nshould be (150 - 300 kts) or (300-600 kts). The computer screens shows Max. Airspeed as PASS/FAIL Disable the WOW logic, and check that the air/ground, (A22) mode changes from "ONGROUND" (GND) to "AIRBORNE" (OPEN). PASS/FAIL Disable the landing gear logic and check that the gear position (A21) changes from "EXTENDED" (GND) to "RETRACTED" (OPEN). PASS/FAIL f
Additional Strapping and Logic Discretes Determine the additional configuration straps and logic discretes are correct. Refer to supporting drawings and documentation if necessary to confirm the following items.
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL The TCAS and related aircraft system should be operating normally for the following test. Connect the Diagnostic computer to the TPU 67A through the RS 232 port. Run the TCAS II I/O Data screen and observe the following on the Diagnostic computer. The proper SPK AIR AUD (A73, A74, A75) strapping should be Watts. Speaker Airborne Audio strapping is The proper SPK GND AUD (A76, A77, A78) strapping should be Watts. Speaker Ground Audio strapping is . The proper PHN AIR AUD (A79, A80, A81) strapping should be mWatts. Phone Airborne Audio strapping is . The proper PHN GND AUD (A82, A83, A84) strapping should be mWatts. Phone Ground Audio strapping is . Confirm that ADVISORY INHIBIT #2 (A18) changes from Inhibited (GND) to Not-Inhibited (OPEN) when testing the GPWS. ADVISORY INHIBIT #1 (A17) is not connected. PASS/FAIL
.
The proper DISPLAY INTRUDER LIMIT (B77, B78, B79) strapping should be for intruders (Max.). The PERFORMANCE LIMIT should be _______. The CLIMB INHIBIT should be _______. The INCREASE CLIMB INHIBIT should be _______.
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL The INTRUDER FILE FORMAT should be _______. The INTRUDER DISPLAY LIMIT is _______. AIRBORNE FUNCTIONAL TEST should be _______. AURAL OUTPUT FUNCTION should be _______. ADV./ANN. CANCEL (A72) should be . DISPLAY ALL TRAFFIC (A32) should be . GROUND DISPLAY MODE (A33) should be . ALT LIMIT should indicate _______. Top Antenna elements (J1 - J4) indicate _______. The HEX value of the antenna elements should indicate between 72 Hex and 8D Hex. Bottom Antenna elements (J1 - J4) indicate _______. The HEX value of the antenna elements should indicate between 72 Hex and 8D Hex. The value of the omni antenna elements J2 J4 should indicate between 00 Hex and 0D Hex. Omni antenna, J1, should indicate near OO Hex. Did all items PASS/FAIL? (6)
Ramp Test This test requires the use of a TCAS Ramp Tester. Specific instructions for operating the ramp tester are contained in the applicable operator’s manual. Use the TCAS Ramp Tester to exercise the TCAS with various intruder aircraft scenarios. Monitor the displays and aural messages to verify that system response is correct. (a)
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RA/TA Intruder Tests
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL Evaluate proper operation of the TCAS system by observing resolution advisories, traffic advisories, proximity traffic, and "other" traffic. Confirm that the voice announcement is correct and occurs at the proper time. At this time it will be necessary to have the appropriate systems operational. WARNING:
1
PRECAUTIONS MUST BE TAKEN TO INSURE THAT THIS TEST DOES NOT INTERFERE WITH OTHER TCAS EQUIPPED AIRCRAFT.
Apply static pressure to the airplane using the pitot-static tester. Increase the altitude to 20,000 ft. NOTE:
The TCAS and Transponder controls should be in Standby until the test altitude is set. 20,000 ft. is selected to accommodate step 7. Other pressure altitudes may be used, if necessary.
2
Apply a radio altitude signal to the aircraft using the radio altimeter test set or equivalent. Increase the radio altitude to 2,750 ft. or greater, or above radio altimeter’s operational range.
3
Disable the WOW logic and put the aircraft systems into the "AIRBORNE" mode. The landing gear logic should remain in the "EXTENDED" or DOWN position.
4
Put the TCAS and transponder control units in the ON position. Select #1 Transponder.
5
Set up the TCAS ramp test set. Using the TCAS ramp test set, create a scenario to simulate an approaching Mode C transponder equipped aircraft beginning at 10 nm, at an altitude of 20,100 feet, at a closure rate of +450 kts, and an altitude rate of 0 fpm. An alternate scenario may be required for some test sets.
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL 6
Initiate the intruder test on the TCAS ramp tester. Verify that the intruder symbol corresponds to the scenario in bearing, distance, and relative altitude. Confirm that the audio announcement agrees with the scenario. The intruder symbol will begin as an open white diamond with a relative altitude tag of +01. The bearing should be from the direction of the test antenna. The intruder will become proximity traffic at 6 nm; the white diamond will be filled. When the intruder becomes a TA (traffic advisory) the symbol will change to a yellow circle. Finally, the intruder will become a red square when it becomes an RA (resolution advisory). The TA/RA/VSI will command a 1500 fpm descent when the intruder becomes an RA. If no corrective action is taken, a corrective RA will be indicated by a 2500 fpm “INCREASE DESCENT” command. For systems with TPU 67A 066-01146-0101,-0201: A "TRAFFIC, TRAFFIC" voice announcement should occur around 5.75 nm. Another command of “DESCEND, DESCEND, DESCEND” should occur around 3.9 nm. An “INCREASE DESCENT, INCREASE DESCENT” message will be annunciated at around 1 nm. A “CLEAR OF CONFLICT” message will be issued when the threat has passed. For systems with TPU 67A 066-01146-1111,-1211: A "TRAFFIC, TRAFFIC" voice announcement should occur around 5.75 nm. Another command of “DESCEND, DESCEND” should occur around 3.9 nm. An “INCREASE DESCENT, INCREASE DESCENT” message will be annunciated at around 1 nm. A “CLEAR OF CONFLICT” message will be issued when the threat has passed. Traffic Display(s) _______ Announcement
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL 7
Initiate a second intruder test on the TCAS ramp tester. Using the TCAS ramp test set, create a second scenario to simulate an approaching Mode C transponder equipped aircraft beginning at 10 nm, at an altitude of 19900 feet, at a closure rate of +450 kts, and an altitude rate of 0 fpm. Verify that the intruder symbol corresponds to the scenario in bearing, distance, and relative altitude. Confirm that the audio announcement agrees with the scenario. The intruder symbol will begin as an open white diamond with a relative altitude tag of -01. The bearing should be from the direction of the test antenna. The intruder will become proximity traffic at 6 nm; the white diamond will be filled. When the intruder becomes a TA (traffic advisory) the symbol will change to a yellow circle. Finally, the intruder will become a red square when it becomes an RA (resolution advisory). The TA/RA/VSI will command a 1500 fpm climb when the intruder becomes an RA. If no corrective action is taken, a corrective RA will be indicated by a 2500 fpm “INCREASE CLIMB” command. For systems with TPU A "TRAFFIC, TRAFFIC" occur around 5.75 nm. CLIMB, CLIMB” should
67A 066-01146-0101,-0201: voice announcement should Another command of “CLIMB, occur around 3.9 nm.
An “INCREASE CLIMB, INCREASE CLIMB” message will be annunciated at around 1 nm. A “CLEAR OF CONFLICT” message will be issued when the threat has passed. For systems with TPU 67A 066-01146-1111,-1211: A "TRAFFIC, TRAFFIC" voice announcement should occur around 5.75 nm. Another command of “CLIMB, CLIMB” should occur around 3.9 nm. An “INCREASE CLIMB, INCREASE CLIMB” message will be annunciated at around 1 nm. A “CLEAR OF CONFLICT” message will be issued when the threat has passed. Traffic Display(s) _______ Announcement
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL While simulating a pressure altitude of more than 18,000 ft. MSL, press the "FL" (Flight Level) switch on the TCAS control unit. Verify the proper operation of the flight level mode on the traffic displays. Traffic Display(s) ______ Radar Indicator (b)
GPWS & Wind Shear Inhibit Tests If installed, verify that the GPWS, Wind Shear warnings, and TCAS voice alerts are compatible. Also verify that the GPWS and Wind Shear warnings have been prioritized over the TCAS voice alerts. Set up the TCAS ramp tester. 1
Apply static pressure to the airplane using the pitot-static tester. Increase the altitude to 20,000 ft. NOTE:
Field elevation is adequate for this test if the pitot-static tester is not available.
2
Apply a radio altitude signal to the aircraft using the radio altimeter test set of equivalent. Increase the radio altitude to 2,750 ft. or greater.
3
Disable the WOW logic and put the aircraft systems into the “AIRBORNE” mode.
4
Put the TCAS/transponder control unit in the TA/ RA position. The TCAS must be in “TA/RA” mode.
5
Initiate the intruder test on the TCAS ramp tester. As soon as the TCAS ramp tester triggers a TA or an RA, press the GPWS test switch or simulate a GPWS advisory. Verify the TCAS audio is interrupted and the TCAS mode annunciation on the traffic display is “TA ONLY.”
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL NOTE:
If the GPWS test is inhibited when the radio altitude height is above ground level, it will be necessary to simulate a GPWS scenario to perform this test.
PASS/FAIL 6
Initiate the intruder test on the TCAS ramp tester. As soon as the TCAS ramp tester triggers a TA or an RA, press the Wind Shear test switch or simulate a Wind Shear advisory. Verify the TCAS audio is interrupted and the TCAS mode annunciation on the traffic display is “TA ONLY.” PASS/FAIL
(c)
GPWS & Wind Shear Inhibit (Alternate) Test Another test to check the Advisory Inhibit inputs can be performed with the Diagnostic computer. 1
Initiate the TCAS self-test.
2
As soon as the "TCAS SYSTEM TEST OK" message begins, press the GPWS test switch or simulate a GPWS advisory. Verify the TCAS audio is interrupted. PASS/FAIL
3
Initiate the TCAS self-test.
4
As soon as the "TCAS SYSTEM TEST OK" message begins, press the Wind Shear test switch or simulate a Wind Shear advisory. Verify the TCAS audio is interrupted. PASS/FAIL
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.
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL (d)
TCAS Bearing Accuracy Test (Required for STC Approval) The bearing accuracy test evaluates the performance of the top directional antenna and bottom directional antenna for 360° coverage at 30° degree increments. The IFR TCAS-201 Ramp Tester is used to generate an intruder to test bearing accuracy of the TCAS system. The aircraft must be placed on a compass rose with 30° degree increments marked off at a 50 foot radius from the top antenna and a 6 foot radius from the bottom antenna. NOTE:
1
When checking the TCAS bearing accuracy, the test antenna must be within line-of-sight of the directional antenna under test. The accuracy to the top directional antenna should be checked while the test antenna is 50 to 75 ft. distant, and the landing gear logic is "EXTENDED" (DOWN). When measuring the accuracy of the bottom antenna, the test antenna should not be within line-of-sight of the top directional antenna. Use either the fuselage to block the top directional antenna and position the test antenna 8 to 12 ft. from the bottom antenna or shield the top directional antenna from the test antenna with echosorb or equivalent. The landing gear logic must simulate "RETRACTED" (UP) when checking the bearing accuracy of the bottom antenna. If the gear position logic is "EXTENDED" (DOWN) TAs and RAs will appear as "No Bearing" targets because the bottom antenna is locked in omni directional mode. Initialize Configuration Module Strapping Initialize strapping information stored in the configuration module via a personal computer executing TPUDIAG/ TCASDIAG software across the RS232 port. Follow instructions from the TPUDIAG/ TCASDIAG DIAGNOSTIC APPENDICES for strap configuration programming.
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL CAUTION:
THE CONFIGURATION MODULE STRAPPING INFORMATION MUST BE INITIALIZED BEFORE THE SYSTEM WILL PERFORM PROPERLY. TO INITIALIZE THE STRAPPING INFORMATION, USE THE TPUDIAG/TCASDIAG SOFTWARE AND CHOOSE OPTION 3 FROM THE MAIN MENU AND THEN OPTION 1 FROM THE “CONFIGURATION MODULE ACCESS” MENU, AND FOLLOW THE INSTRUCTIONS. ADDITIONALLY, OPTIONS 3 AND 4 FROM THE CONFIGURATION MODULE ACCESS MENU MUST BE USED TO ZERO THE BEARING TABLES (P/N 07100097-0100 ONLY). FOLLOW THE BEARING TABLES ZEROING PROCEDURE INCLUDED IN THE DIAGNOSTIC APPENDICES.
2
System Set Up Position the aircraft outside on a heading of north on the compass rose away from hangars and other aircraft. Static pressure to the aircraft using the pitotstatic tester is not required unless local conditions make it necessary. Apply a radio altitude signal to the aircraft using the radio altimeter test set or equivalent. Increase the radio altitude to 1,000 feet or greater. Disable the WOW logic to put the aircraft systems in the "AIRBORNE" mode. Put the TCAS control unit in the ON position. The TCAS must be in the "TA" mode. Set up an intruder test scenario on the TCAS ramp tester according to the top antenna or bottom antenna procedures below.
3
Top Directional Antenna Bearing Test Set ramp tester to Mode C (ATCRBS) intruder, UUT horizontal distance 50 feet, UUT vertical distance one foot, altitude reporting ON.
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL Set intruder 2.1 nm range, zero range rate, coaltitude to aircraft being tested, and zero altitude rate. Position ramp test directional antenna at same relative altitude as the top antenna, 50 feet from the TCAS antenna and directed toward the TCAS antenna for all readings. Initiate the intruder test and measure the relative bearing to the intruder on the traffic display at each 30° degree increment listed on Figure 2010 TCAS Bearing Measurements, in a clockwise direction. The largest acceptable TCAS II bearing error is ±15°. 4
Bottom Directional Antenna Bearing Test When testing the bottom directional antenna, set the landing gear logic to "RETRACTED" (GEAR UP). Set ramp tester to Mode C (ATCRBS) intruder, UUT horizontal distance 6 feet, UUT vertical distance one foot, altitude reporting ON. Set intruder 2.1 nm range, zero range rate, co-altitude to aircraft being tested, and zero altitude rate. Position ramp test directional antenna at same relative altitude as the bottom antenna, 6 feet from the TCAS antenna and directed toward the TCAS antenna for all readings. Do not allow obstructions, such as landing gear, between ramp tester and bottom antenna. Initiate the intruder test and measure the relative bearing to the intruder on the traffic display at each 30° degree increment listed on Figure 2010 TCAS Bearing Measurements, in a clockwise direction. The largest acceptable TCAS II bearing error is ±15°.
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL
Figure 2010 TCAS Bearing Measurements NOTE 1:
Bearing Error equals the heading to TCAS ramp tester less the relative bearing of intruder. Relative bearing to the intruder should be a positive number measured clockwise from north on the traffic display unit.
NOTE 2:
The largest acceptable TCAS II bearing error is ±15°, except between 135° and 225° (aft of the wings) where the error may be greater.
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL 5
Bearing Correction Procedure NOTE:
Perform only if accuracy is out of specification.
If the top or bottom directional antenna bearing error is greater than ±15° a bearing correction procedure contained in the TPUDIAG/TCASDIAG Diagnostic Procedures must be used. The bearing correction procedure uses specific airframe bearing error data stored in the configuration module to correct airframe induced bearing error. (See DIAGNOSTIC APPENDICES). 6
Bottom TCAS Omnidirectional Antenna Perform a TA and/or RA intruder test with the ramp tester to produce a NO BEARING TA or RA. Check power and frequency of the bottom omni antenna.
(e)
Radar Indicator Test If installed, check that the traffic mode can be selected on the color radar indicator. Verify that the traffic symbols displayed on the radar indicator are the correct color and range. Check that the pattern is the proper size. Traffic Only ("TA/RA" or “TA ONLY”) Pass/Fail _______. Traffic and Weather Pass/Fail _______. Weather Only Pass/Fail _______. Navigation Overlay, if applicable Pass/Fail _______.
(f)
TCAS Power & Frequency Tests Perform the Power and Frequency tests shown in the TCAS 201 Operator’s Guide (pp 27 - 29).
(g)
EMI & RFI Tests (Required for STC) Electromagnetic Interference (EMI)/ Radio Frequency Interference (RFI). Determine if there is any mutual interference with any other aircraft system. PASS/FAIL ______.
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL (h)
Suppression Check Determine that the system suppression is active.
(7)
GC 362A Post Installation Test (a)
Mode Selection Press the external mode select button or T/Wx control unit push button until TA AUTO or TA/RA AUTO (Radar Only Mode) appears in the lower left corner of the display. Press the button again and TA ONLY or TA/RA (Weather/ TCAS Overlay Mode) will appear in the lower left of the display. Press the button again and TA ONLY or TA/RA (TCAS Only Mode) will remain in the lower left of the display.
(b)
Failure Annunciation A failure annunciation will be displayed if the GC 362A detects or is instructed of a failure in the TCAS system. When in the Radar Only mode or Radar/TCAS mode, a failure will result in a yellow failure annunciation being displayed in the upper left corner of the display unit. All other TCAS information will be removed from the display. Normal operation of the weather radar system will continue but TCAS operation will be inhibited until the failure is corrected. Failure operation in the TCAS only mode is described below. The following annunciations will be displayed when the GC 362A detects a failure: TCAS - Displayed in the event of a TCAS processor failure or a failure of any component of the TCAS system that the TCAS processor detects during a self test. GP - FAIL Displayed in the event of a failure of the BITE test in the GC 362A.
(c)
Displayed Fault Messages When the TCAS processor detects a system failure, selecting the TCAS Only display mode will cause the indicator to display a message indicating which component has failed.
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL All TCAS intruder, mode, and range data will be removed from the display. A yellow "TCAS SYSTEM FAIL" message will be displayed at the top of the display. One or more of the following fault messages may be displayed: TCAS PROCESSOR
-
FAIL
UPPER ANTENNA
-
FAIL
LOWER ANTENNA
-
FAIL
RADIO ALT. #1/#2
-
FAIL
#1/#2 XPNDR DATA BUS
-
FAIL
ATTITUDE
-
FAIL
HEADING
-
FAIL
TRAFFIC DISPLAY
-
FAIL
RA DISPLAY #1/#2
-
FAIL
SELECTED XPNDR
-
FAIL
XPNDR TOP ANTENNA
-
FAIL
XPNDR LOWER ANTENNA
-
FAIL
XPNDR TCAS DATA
-
FAIL
XPNDR CONTROL DATA
-
FAIL
#1/#2 XPNDR ALT DATA
-
FAIL
The appropriate failure annunciation messages will be displayed until the fault has been removed or the display mode is changed. Additional failures will be displayed if they occur while the fault list is displayed. The fault display will not occur if the failure is one that will not allow the display mode to be cycled. A component failure that causes loss of the 429 mode control will remove all displayed TCAS information, select the radar display mode, and display the "TCAS" failure annunciation described above. D.
Flight Test (Required for STC) Conduct a flight test of TCAS II according to the requirements of FAA Advisory Circular AC 20-131A.
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL 8.
Removal and Replacement A.
TPU 67A TCAS Processor (1)
(2)
B.
Removal (a)
Loosen retaining screw clamps, located on front of the TCAS processor mount, that secure the TPU 67A to the mount.
(b)
Gently pull the TPU 67A forward until unit disconnects from rear connector on mounting tray and unit slips out of guide pins on mount. Remove unit from mount.
Reinstallation (a)
Slide TPU 67A onto mount and then gently push unit toward rear until guide pins are aligned and connector is fully engaged.
(b)
Engage and tighten retaining screw clamps to secure unit firmly in place.
Directional Antenna (1)
(2)
Removal (a)
Detach four coaxial cables from connectors J1-J4.
(b)
Remove four screws securing antenna to airframe. Remove antenna and antenna "O" ring.
Reinstallation (a)
Clean aircraft antenna mounting surface.
(b)
Install new antenna "O" ring.
(c)
Secure antenna to aircraft using four screws. Apply approved lock-tight sealant to mounting screws.
(d)
Connect the four coaxial cables to corresponding connectors J1-J4 on the antenna.
(e)
Apply approved sealing silicon around outer edge of antenna to seal antenna to aircraft fuselage.
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL C.
Omnidirectional Antenna (1)
Removal Refer to antenna manufacturer’s documentation.
(2)
Reinstallation Refer to antenna manufacturer’s documentation.
D.
TCAS Control Unit (1)
(2)
E.
Removal (a)
Loosen fasteners at front of unit.
(b)
Pull unit forward from cockpit panel and detach mating cable connector from rear of unit.
Reinstallation (a)
Reconnect cable connector to rear of unit.
(b)
Gently reinsert unit into cockpit panel.
(c)
Tighten fasteners at front of unit.
3ATI Traffic Displays (1)
(2)
Removal (a)
Loosen clamp fasteners on front of unit.
(b)
Pull unit forward from cockpit panel and detach mating cable connector (and if applicable, the pneumatic tube) from rear of unit.
Reinstallation (a)
Reconnect cable connector (and if applicable, the pneumatic tube) to rear of unit.
(b)
Gently reinsert unit into cockpit panel.
(c)
Tighten clamp fasteners on front of unit.
(d)
If applicable, perform leakage test of the static line.
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL (e) F.
GC 362A TCAS Graphics Processor (1)
(2)
G.
Ensure that unit is secure and check that rear cable is not twisted or kinked.
Removal (a)
Remove the wiring harness connector from the mating connector on the front of the unit.
(b)
Loosen retaining screw clamps, located on front of the TCAS graphics processor mount, that secure unit to the mount.
(c)
Gently pull unit forward until unit disconnects from rear connector on mounting tray and unit slips out of guide pins on mount. Remove unit from mount.
Reinstallation (a)
Slide unit onto mount and then gently push unit toward rear until rear lip engages the clasp.
(b)
Engage and tighten retaining screw clamps to secure unit firmly in place.
(c)
Insert the wiring harness connector into the unit mating connector.
CM 67A/CM 2000 Configuration Module (1)
(2)
Removal (a)
Remove two mounting screws.
(b)
Detach mating cable connector from unit.
Reinstallation (a)
Attach mating cable connector to unit.
(b)
Insert and tighten two mounting screws.
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL 9.
Maintenance Procedures A.
In-Aircraft Adjustments All alignment and adjustment procedures are accomplished during bench maintenance. When unit performance indicates an adjustment or an alignment is required the technician should remove the unit from the aircraft, then reference should be made to the related Component Maintenance Manual.
B.
System Protection There are no fuses integral to the TCAS equipment. The system is protected by circuit breakers located at the circuit breaker panel in the aircraft.
C.
Lubrication There are no moving parts in the TCAS. No lubrication is required.
D.
Cleaning When deemed necessary, depending upon the environment to which the equipment is exposed and the intensity of use, periodic cleaning should be performed. The exterior of the units should be wiped with a lint-free cloth dampened with an approved cleaning agent. NOTE:
10.
Any cleaning of equipment interiors should be done only when performing bench overhaul of system components.
Aircraft Maintenance Programs A.
General Maintenance procedures for TCAS are stipulated in FAA Advisory Circular AC 120-55, "Air Carrier Operational Approval and Use of TCAS II." These procedures include initial activation or return-to-service, TCAS-related maintenance records, maintenance training, and other maintenance program responsibilities. Also covered in this advisory circular are approaches for obtaining FAA approval to use TCAS in operations, including airworthiness approval, operational approval, approval methods, and other operational issues.
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL B.
Honeywell TCAS Maintenance Recommendations The CAS 67A TCAS II system has been designed for "On Condition" maintenance. Automatic performance monitoring and self-test are continuously performed by the TPU 67A TCAS Processor BITE to detect malfunctions that degrade or preclude TCAS protection to a high degree of confidence. When properly installed and interfaced with approved aircraft signal sources, it meets or exceeds the FAA AC 20131A. Further confirmation of satisfactory operation of visual displays and aural annunciations can be determined by periodic operation of the manual self-test function as selected by the mode selector switch on the Mode S/TCAS control unit. Refer to paragraph 2. C. Fault Isolation Using TCAS Processor LED Fault Codes in the FAULT ISOLATION section of this manual for a description of the functional test sequence and acceptable indications during self-test. After major aircraft maintenance cycles, additional system operation should be checked with a TCAS Ramp Test Set. Confirm that the TCAS system performs to the criteria of FAA Advisory Circular AC 20131A (or later amendments); or according to the Operator’s Approved Maintenance Program.
11.
ANT 67A Directional Antenna Adapter Plate Installation This procedure outlines the installation of the adapter plate, (p/n 04750357-0001 through -0004), of 2024-T4 Alclad, to the skin of the aircraft. The gap between the adapter plate and the skin determines whether Procedure A or B is required for the installation of the adapter plate. A.
General Information The ANT 67A adapter is available in four different versions to accommodate a broad range of aircraft skin curvatures. The following list describes the range of radial curvatures that each adapter plate will fit: ADAPTER P/N
VERSION
SKIN CURVATURE (RADIAL)
047-50357
-0001
29 to 35 inches
-0002
36 to 45 inches
-0003
46 to 65 inches
-0004
66 to 95 inches
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL The installation procedure requires the use of the adapter plate as the fixture to locate the pilot holes on the proposed centerline for the antenna location. The adapter plate is mounted in places on the skin with cleco fasteners so a determination can be made as to which installation procedure A or B will be required. If the edge gap between the adapter plate and the aircraft skin can be closed without stressing the aircraft skin or distorting the flat section of the adapter plate in excess of ±0.010 inches follow Procedure A. If the installer is unable to comply with the above criteria, Procedure B must be used. Measure the outboard centerline gap described as dimension "T" on ANT 67A outline drawing (p/n 155-06003-0000, Sheet 2) for use in Procedure B. B.
Installation Procedure A Attach the adapter plate and complete the drilling and cleco attachment. If corrosion or damage is detected on the mounting surface, mask off area adjacent to adapter plate and strip paint from skin on suspect area. Treat corrosion and/or damage in accordance with approved practices regarding pressurized structures. Upon approval of skin preparation, attach the adapter plate and complete the drilling and riveting attachment. (1)
Drilling and Riveting Instructions (a)
Drill and cleco for final rivet diameter from the centerline outboard.
(b)
Drill the attachment holes for the four nut plates.
(c)
With a 1.125 inch transfer punch, locate the centers for the four connectors and cut out the connector clearances ("F holes").
(d)
Remove adapter plate to countersink and de-burr all holes. Clean and brush alodine on all exposed metal surfaces of adapter plate.
(e)
De-burr all holes on aircraft and clean mounting surface in accordance with application of BMS5-95 sealant. Clean and brush alodine on all exposed surfaces on aircraft skin.
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL (f)
C.
Apply a faying surface seal of BMS5-95 to the faying surfaces of the skin and adapter. Apply BMS5-95 to fasteners and install wet. Complete the riveting operation and install nut plates per installation drawing. Remove excess sealant from edges, exposed surfaces, and connector clearance holes to allow inspection for cracks and corrosion.
Installation Procedure B This installation procedure provides for shims to be added between adapter plate and aircraft skin. The shims are to be used to fill edge gaps created by a mismatch in curvature between the adapter plate and the aircraft skin. (1)
Shim Fabrication, Drilling, and Riveting Instructions Fabricate the edge gap shims of 2024-T4 Alclad per drawing within "T" ±0.010 inch thickness and identify as L, R. Fabricate 0.125 inch stiffener plate per drawing dimensions. Attach stiffener plate to adapter with eight 3/32 flush rivets per stiffener drawing dimensions. Transfer stiffener holes to adapter plate. Drill and countersink back side of adapter plate.
(2)
Attach adapter, stiffener plate and shims to skin, drill and cleco at centerline and edge. If corrosion or damage is detected on the mounting surface, mask off area adjacent to adapter and strip paint from sheetmetal. Treat corrosion and/ or damage in accordance with approved practices regarding pressurized structures.
(3)
Prepare the mounting surface and adjacent area of aircraft skin to the adapter plate with aluminum duct tape (Figure 2011 ANT 67A Directional Antenna Adapter and Moldable Shim), redrill holes identified in step (2) above and apply MS122 release material to duct tape surface. Prepare adapter plate surface and shims by cleaning with acetone followed by application of BR127. Note, caution should be taken not to get BR127 on antenna mounting surface of adapter plate. Apply sufficient quantity of DMS4-828, moldable shim material to adapter plate and shims to fill the measured gap. If a compound gap exists, apply additional DMS4-828 to close the gap. An approximate material application is illustrated in the installation drawing.
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL
D.
(4)
Attach the adapter with stiffener plate to the aircraft skin with cleco fasteners at the centerline rivet holes. Carefully cleco the left and right shim to the outboard edge rivet holes. Allow several minutes for the pressure of assembly to flow out excessive DMS4-828 material. After DMS4-828 has stopped flowing, remove all excessive material, clean with MEK and blend edges as indicated on installation drawing. A plastic knife is recommended to remove excessive material and blend along the edge of the adapter plate and edges of the 1.125 inch connector holes.
(5)
After the specified cure time of DMS4-828, drill and cleco for final rivet diameter from the centerline outboard.
(6)
Drill the attachment holes for the four nut plates.
(7)
Using a 1.125 inch transfer punch, locate the centers for the four connectors and cut out the connector clearance ("F" holes) through aircraft skin.
(8)
Remove adapter plate to countersink and de-burr all holes. Carefully drill out 3/32 rivet tails to remove stiffener plate. Clean and brush alodine on all exposed surfaces including shims. Allow specified cure time for DMS4-828 material.
(9)
De-burr all holes on aircraft skin and clean mounting surface in accordance with BMS5-95 sealant specification. Clean and brush alodine on all exposed surfaces.
(10)
Apply a faying surface seal of BMS5-95 to the faying surfaces of aircraft skin and adapter plate. Install fasteners wet with BMS5-95 sealant. Complete the riveting operation and install nut plates per installation drawing. Remove excess sealant from edges, exposed surfaces, and connector holes to expose sheet metal surrounding each hole to allow for physical inspection of cracks and corrosion.
Recommended Materials •
DMS4-828, Moldable Shim Material, Dynamold, Inc.
•
MS122, Release Material, Miller Stevenson or DC-4, Dow Corning
•
BR127, Metal Preparation, American Cynamid
•
BMS5-95, Aircraft Sealant, PRC Corporation
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL
E.
•
Alodine per MIL-C-5541
•
Acetone
•
MEK (Methyl Ethyl Keystone)
Bonding Requirements The DC resistance between the adapter plate surface and the adjacent skin surface must measure less than 10 milliohms.
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Figure 2011 ANT 67A Directional Antenna Adapter and Moldable Shim P/N 004-50119 006-05340-0007 Rev. 7
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL
Figure 2012 TPU 67A TCAS II Processor Outline Drawing (Dwg. No. 155-05828-0000 Rev. AB)
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL
Figure 2013
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CM 67A/CM 2000 Configuration Module Outline Drawing (Dwg. No. 155-06018-0000 Rev. AA)
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Figure 2014 ANT 67A Directional Antenna Outline Drawing (Dwg. No. 155-06003-0000 Rev. AB, Sheet 1 of 2) 006-05340-0007 Rev. 7
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Figure 2014 ANT 67A Directional Antenna Outline Drawing (Dwg. No. 155-06003-0000 Rev. AB, Sheet 2 of 2) 006-05340-0007 Rev. 7
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Figure 2015 IVA 81A (TA/RA/VSI) Outline Drawing (Dwg. No. 066-50001 Rev. T, Sheet 1 of 2)
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Figure 2015 IVA 81A (TA/RA/VSI) Outline Drawing (Dwg. No. 066-50001 Rev. T, Sheet 2 of 2)
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N CAS 67A TCAS II SYSTEM INSTALLATION MANUAL
Figure 2016 IVA 81B (RA/VSI) Outline Drawing (Dwg. No. 066-50002 Rev. L)
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Figure 2017 IVA 81C (TCAS) Outline Drawing (Dwg. No. 066-50053-01 Rev. E)
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Figure 2018 IVA 81D (TCAS) Outline Drawing (Dwg. No. 066-01171-90 Rev. A) 006-05340-0007 Rev. 7
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Figure 2019 GC 362 TCAS Graphics Processor Outline Drawing (Dwg. No. 155-05794-0000 Rev. AA)
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Figure 2020 KFS 578A Control Unit Outline Drawing (Dwg. No. 155-05789-0000 Rev. 1)
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Figure 2021 PS-578A Control Unit Outline Drawing
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Figure 2022 PS-550 Control Unit Outline Drawing (Dwg. No. G7514-()-Dim, Ref 03-19-03) 006-05340-0007 Rev. 7
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Figure 2023 CD 671C Control Unit Outline Drawing (Dwg. No. 155-06001-0000 Rev. 1)
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Figure 2024 TPU 67A Interconnect Drawing Family (Dwg. No. 155-05989-0000 Rev. 2)
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Figure 2025 TPU 67A Pinout Drawing (Dwg. No. 155-05989-0001 Rev. AB)
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Figure 2026 TCAS II Configuration Pins Interface Drawing (Dwg. No. 155-05989-0002 Rev. AA)
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Figure 2027 TCAS II Discrete Interface Drawing (Dwg. No. 155-05989-0003 Rev. AA, Sheet 1 of 2)
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Figure 2027 TCAS II Discrete Interface Drawing (Dwg. No. 155-05989-0003 Rev. AA, Sheet 2 of 2) 006-05340-0007 Rev. 7
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Figure 2028 TCAS Radar/Baro Altitude Interface Drawing (Dwg. No. 155-05990-0004 Rev. AA, Sheet 1 of 4)
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Figure 2028 TCAS Radar/Baro Altitude Interface Drawing (Dwg. No. 155-05990-0004 Rev. AA, Sheet 2 of 4) 006-05340-0007 Rev. 7
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Figure 2028 TCAS Radar/Baro Altitude Interface Drawing (Dwg. No. 155-05990-0004 Rev. AA, Sheet 3 of 4)
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Figure 2028 TCAS Radar/Baro Altitude Interface Drawing (Dwg. No. 155-05990-0004 Rev. AA, Sheet 4 of 4)
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Figure 2029 Attitude/Heading Interface Drawing (Dwg. No. 155-05990-0005 Rev. AA)
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Figure 2030 Antenna/Suppression Interface Drawing (Dwg. No. 155-05990-0006 Rev. 5)
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Figure 2031 Power Interface Drawing (Dwg. No. 155-05990-0007 Rev. 4)
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Figure 2032 Lear 31/EFS 40/50 TCAS Interface Drawing (Dwg. No. 155-05990-0011 Rev. 5)
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Figure 2033 GC 362/Bendix TCAS Interface Drawing (Dwg. No. 155-01628-0000 Rev. 8, Sheet 1 of 3)
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Figure 2033 GC 362/Bendix TCAS Interface Drawing (Dwg. No. 155-01628-0000 Rev. 8, Sheet 2 of 3) 006-05340-0007 Rev. 7
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Figure 2033 GC 362/Bendix TCAS Interface Drawing (Dwg. No. 155-01628-0000 Rev. 8, Sheet 3 of 3) 006-05340-0007 Rev. 7
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Figure 2034 GC 362/Honeywell TCAS Interface Drawing (Dwg. No. 155-01628-0001 Rev. 8, Sheet 1 of 3)
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Figure 2034 GC 362/Honeywell TCAS Interface Drawing (Dwg. No. 155-01628-0001 Rev. 8, Sheet 2 of 3)
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Figure 2034 GC 362/Honeywell TCAS Interface Drawing (Dwg. No. 155-01628-0001 Rev. 8, Sheet 3 of 3)
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Figure 2035 GC 362/Collins TCAS Interface Drawing (Dwg. No. 155-01628-0002 Rev. AA, Sheet 1 of 2)
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Figure 2035 GC 362/Collins TCAS Interface Drawing (Dwg. No. 155-01628-0002 Rev. AA, Sheet 2 of 2)
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Figure 2036
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Figure 2037 TA/RA Display (ARINC 429 High Speed) Interface Drawing (Dwg. No. 155-05990-0014 Rev. AD, Sheet 1 of 9) 006-05340-0007 Rev. 7
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Figure 2037 TA/RA Display (ARINC 429 High Speed) Interface Drawing (Dwg. No. 155-05990-0014 Rev. AD, Sheet 2 of 9) 006-05340-0007 Rev. 7
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Figure 2037 TA/RA Display (ARINC 429 High Speed) Interface Drawing (Dwg. No. 155-05990-0014 Rev. AD, Sheet 3 of 9) 006-05340-0007 Rev. 7
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Figure 2037 TA/RA Display (ARINC 429 High Speed) Interface Drawing (Dwg. No. 155-05990-0014 Rev. AD, Sheet 4 of 9) 006-05340-0007 Rev. 7
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Figure 2037 TA/RA Display (ARINC 429 High Speed) Interface Drawing (Dwg. No. 155-05990-0014 Rev. AD, Sheet 5 of 9) 006-05340-0007 Rev. 7
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Figure 2037 TA/RA Display (ARINC 429 High Speed) Interface Drawing (Dwg. No. 155-05990-0014 Rev. AD, Sheet 6 of 9) 006-05340-0007 Rev. 7
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Figure 2037 TA/RA Display (ARINC 429 High Speed) Interface Drawing (Dwg. No. 155-05990-0014 Rev. AD, Sheet 7 of 9) 006-05340-0007 Rev. 7
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Figure 2037 TA/RA Display (ARINC 429 High Speed) Interface Drawing (Dwg. No. 155-05990-0014 Rev. AD, Sheet 8 of 9)
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Figure 2037 TA/RA Display (ARINC 429 High Speed) Interface Drawing (Dwg. No. 155-05990-0014 Rev. AD, Sheet 9 of 9) 006-05340-0007 Rev. 7
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Figure 2038 Citation VB Honeywell EFIS/TCAS Interface Drawing (Dwg. No. 155-05990-0015 Rev. 2, Sheet 1 of 2)
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Figure 2038 Citation VB Honeywell EFIS/TCAS Interface Drawing (Dwg. No. 155-05990-0015 Rev. 2, Sheet 2 of 2)
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Figure 2039 Jetstream 41 Honeywell EFIS/TCAS Interface Drawing (Dwg. No. 155-05990-0016 Rev. 2, Sheet 1 of 2)
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Figure 2039 Jetstream 41 Honeywell EFIS/TCAS Interface Drawing (Dwg. No. 155-05990-0016 Rev. 2, Sheet 2 of 2) 006-05340-0007 Rev. 7
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Figure 2040 Diagnostic/Data Recorder Interface Drawing (Dwg. No. 155-05990-0020 Rev. 6)
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Figure 2041 TCAS II ATE Interface Drawing (Dwg. No. 155-05990-0030 Rev. 4, Sht 2)
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Figure 2042 MST 67A Mode S Interface Drawing (Dwg. No. 155-05990-0060 Rev. AA)
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Figure 2043 Collins TDR-94D Mode S Interface Drawing (Dwg. No. 155-05990-0061 Rev. AA)
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Figure 2044 Honeywell Primus II/TCAS Interface Drawing (Dwg. No. 155-05990-0062 Rev. AA, Sheet 1 of 4)
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Figure 2044 Honeywell Primus II/TCAS Interface Drawing (Dwg. No. 155-05990-0062 Rev. AA, Sheet 2 of 4) 006-05340-0007 Rev. 7
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Figure 2044 Honeywell Primus II/TCAS Interface Drawing (Dwg. No. 155-05990-0062 Rev. AA, Sheet 3 of 4)
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Figure 2044 Honeywell Primus II/TCAS Interface Drawing (Dwg. No. 155-05990-0062 Rev. AA, Sheet 4 of 4) 006-05340-0007 Rev. 7
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Figure 2045 CAS 67A TCAS II System Interface Drawing (Dwg. No. 155-05989-0090 Rev. AA, Sheet 1 of 6) 006-05340-0007 Rev. 7
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Figure 2045 CAS 67A TCAS II System Interface Drawing (Dwg. No. 155-05989-0090 Rev. AA, Sheet 2 of 6)
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Figure 2045 CAS 67A TCAS II System Interface Drawing (Dwg. No. 155-05989-0090 Rev. AA, Sheet 3 of 6)
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Figure 2045 CAS 67A TCAS II System Interface Drawing (Dwg. No. 155-05989-0090 Rev. AA, Sheet 4 of 6)
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Figure 2045 CAS 67A TCAS II System Interface Drawing (Dwg. No. 155-05989-0090 Rev. AA, Sheet 5 of 6) 006-05340-0007 Rev. 7
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Figure 2045 CAS 67A TCAS II System Interface Drawing (Dwg. No. 155-05989-0090 Rev. AA, Sheet 6 of 6)
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DIAGNOSTIC APPENDICES
TPUDIAG-TCAS Processor Field Diagnostic Program User Instructions
TCASDIAG-TCAS Processor Field Diagnostic Program User Instructions (DOS)
TCASDIAG-TCAS Processor Field Diagnostic Program User Instructions (Windows)
TCAS Antenna System Test Procedures
WARNING:
DO NOT USE THE “TPUDIAG - TCAS PROCESSOR FIELD DIAGNOSTIC PROGRAM” OR “TCASDIAG - TCAS PROCESSOR FIELD DIAGNOSTIC PROGRAM” WHILE AIRBORNE. THE PROGRAM IS USED ONLY WHILE THE AIRCRAFT IS ON THE GROUND. THE SYSTEM IS DEGRADED TO PERFORM MAINTENANCE FUNCTIONS AND IS NOT AIRWORTHY WHILE RUNNING THE DIAGNOSTIC SOFTWARE.
NOTE:
The diagnostic tests are performed with TPU 67A installed in aircraft.
NOTE:
The TPUDIAG-TCAS and TCASDIAG-TCAS diagnostic tests are DOS based programs and must be run from the DOS prompt.
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