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RASTHRIYA PROJECT 06484

PROJECT No.:

SAFETY AND FIRE FIGHTING SYSTEM (UNIT 00)

PROCESS DATA SHEET FIRE FIGHTING TANK 00-FB-301

00

22/11/2013

ISSUE FOR PROPOSAL

ABG

JLS

JRF

Rev. No:

DATE

DESCRIPTION

PREPARED BY

CHECKED BY

APPROVED BY

DOCUMENT TITLE PROCESS CONDENSATE TANK DATA SHEET DOCUMENT NUMBER

06484-00-120-DS-0003

REVISION PAGE

1

OF

3

00

This document contains confidential information property of TECNICAS REUNIDAS/ESPINDESA, any reproduction or use of its content, total or partial, including without limitation any of its characteristics patented or able to be patented, it is forbidden and it cannot be reproduced or used without the permission of TECNICAS REUNIDAS and ESPINDESA.

STORAGE TANK PROCESS DATA SHEET Rev.

00

Date

22/11/2013

JOB Nº

06484

UNIT

SAFETY AND FIRE FIGHTING SYSTEM (00) RCF-GAIL-CIL-FCIL

ABG

CLIENT

Checked

JLS

LOCATION TALCHER COMPLEX, ODISHA (INDIA)

Approved

JRF

1

Item Nº:

00-FB-301

2

Service:

FIRE FIGHTING TANK

3

Fluid:

SERVICE WATER (Note 1)

4

Nominal capacity:

1357

m3

5

Net Capacity:

1101

m3

6

Diameter (ID)

12000

mm

7

Height

12000

mm

8 9

TANK PRESSURE

Quantity:

06484-00-120-DS-0003 2 OF 3

2

ATM.

kg/cm g

Design

0,03

kg/cm2 g

-0,005

kg/cm2 g

Vacuum design

11

Operating

TANK TEMPERATURE

1

Operating

10

12

DOC Nº PAGE REV

REV

Prepared

AMB

Design

ºC

80

ºC kg/cm2 g

13

Operating Press.

14

Operating Temp.

ºC

15

Design Press.

kg/cm2 g

COIL

16

Design Temp.

ºC

17

Nom. Diameter

in

18

Length

m

MATERIAL

19 20

Shell / Roof

21

Cladding

22

Coil

CORR. ALLOW.

CS

1,5

mm

Nota 6

-

mm

-

-

mm

23 24

Type

25 26

X Conical Roof

Floating Roof

X API

Refrigerated

Bottom

27 28

Steam out Conditions:

ºC

-

kg /cm2 g

Short term maximum temperature:

-

ºC

-

kg /cm2 g

Flat

Short term minimun temperature:

-

ºC

-

kg /cm g

Conical Pointing Downwards

TANK VENTING DATA:

Conical Pointing Upwards

- Blanketing:

29

Code:

API STD.650

30

Stress Relieve for Process Reasons:

31

Insulation:

-

Type

Not Insulated

Thickness

32

-

mm

NO

- Max inbreathing rate (Note 4):

kg/h

- Max outbreathing rate (Note 4):

kg/h

- Emergency relief:

Flow (Note 4):

- Relieving conditions:

Temperature:

NOZZLES

33

2

kg/h

/MW:

ºC /Pressure:

kg/kmol kg/cm2 g

NOZZLES

34

Nº

Quantity

Size

Service

Type

Nº

Quantity

Size

Service

Type

35

N1

1

4"

INLET

RF

M1

1

24"

MAN HOLE IN SHELL

API 650

M2

1

24"

MAN HOLE IN ROOF

API 650

36

N2

1

12"

OUTLET

RF

37

N3

1

6"

OVERFLOW

RF

38

N4

1

4"

DRAIN (Note 7)

RF

39

N5

1

12"

VENT (Note 2,3,4)

BW

40

N6

1

8"(Note 8)

LEVEL GAUGE

RF

41

N7

1

8"(Note 8)

LEVEL TRANSMITTER

RF

42

N8

1

2"(Note 8)

TEMP. GAUGE

RF

43

N9

1

8"(Note 9)

FIRE PUMP TESTING HEADER

RF

44 45 46 47 48 49 50

See general notes on next page.

STORAGE TANK PROCESS DATA SHEET Rev.

00

Date

22/11/2013

JOB Nº

06484

UNIT

SAFETY AND FIRE FIGHTING SYSTEM (00)

ABG

CLIENT

RCF-GAIL-CIL-FCIL

Checked

JLS

LOCATION

TALCHER COMPLEX, ODISHA (INDIA)

Approved

JRF

DOC Nº

06484-00-120-DS-0003

PAGE

3 OF 3

REV

Prepared

1

GENERAL NOTES FOR TANK:

00-FB-301

2 3

1. Liquid SG = 0,995 @ 32ºC

4

2. Swan neck and bird screen to be fitted. No other elements which may obstruct the flow area allowed.

5

3. To be confirmed by vendor

6

4. Maximum filling rate: 50 m3/h

7

Maximum pumpout rate: 318 m3/h

Tank Vendor to confirm vent size for 1,5 times indicated filling/pump out rates according API 2000. The open drain flow shall be considered.

8

5.- Drawoff Swamp.

9

6.- Full Epoxy Lining is required

10

7.- Tank should be 100% drainable.

11

8.- To be Confirmed by Instrument Deparment

12

9.- To be confirmed with final fire pumps

13

10.- Fire water capacity to be confirmed during detail desgin, after risk asessment.

14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50

RASHTRIYA PROJECT 06484

PROJECT No.:

NITRIC ACID PLANT, 01

TANK PROCESS DATA SHEET START-UP TANK 01-FB-001

00

22/11/2013

ISSUE FOR PROPOSAL

FJ

JLS

JR

Rev. No:

DATE

DESCRIPTION

PREPARED BY

CHECKED BY

APPROVED BY

DOCUMENT TITLE START-UP TANK DATA SHEET DOCUMENT NUMBER

06484-01-120-DS-0023

REVISION PAGE

1

OF

3

00

This document contains confidential information property of TECNICAS REUNIDAS/ESPINDESA, any reproduction or use of its content, total or partial, including without limitation any of its characteristics patented or able to be patented, it is forbidden and it cannot be reproduced or used without the permission of TECNICAS REUNIDAS and ESPINDESA.

STORAGE TANK PROCESS DATA SHEET Rev.

00

Date

22/11/2013

Prepared

FJ

JOB Nº

06484

UNIT

Nitric Acid Plant (unit 01)

CLIENT

RDF-GAIL-CIL-FCIL

LOCATION

Talcher Complex, Odisha (India)

JRF

DOC. Nº

06484-01-120-DS-0023

PAGE

2/3

REV

JLS

Approved

REV

Checked

1

Item Nº:

2

Service:

3

Fluid:

4

Nominal capacity:

5

Net Capacity:

Quantity:

01-FB-001

NITRIC ACID 60% (Note 1) m3

198

m3

6

Diameter (ID)

6000

mm

7

Height

7000

mm

Operating

8 9

1

START-UP TANK

TANK PRESSURE

Design

Atm.

bar g

0.1

bar g

10

Vacuum design

-0.02

bar g

11

Operating

≤ 50

ºC

Design

80

12

TANK TEMPERATURE

ºC

13

Operating Press.

14

Operating Temp.

-

ºC

15

Design Press.

-

bar g

16

Design Temp.

-

ºC

17

Nom. Diameter

-

in

18

Length

-

m

bar g

COIL

MATERIAL

19 20

-

Shell

CORR. ALLOW.

AISI 304L

-

mm

21

Cladding

-

-

mm

22

Roof

-

-

mm

23 24

Type

25

X Conical Roof

Floating Roof

Steam out Conditions:

-

ºC

-

kPa g

X API

Refrigerated

Short term maximum temperature:

-

ºC

-

kPa g

-

ºC

-

kPa g

26

Bottom

Flat

Short term minimun temperature:

27

NOTE (2)

Conical Pointing Downwards

TANK VENTING DATA:

Conical Pointing Upwards

- Blanketing:

28 29

Code:

30

Stress Relieve for Process Reasons:

API STD.650

31

Insulation:

Type

Not Insulated

Thickness

32

-

-

NO

- Max inbreathing rate :

kg/h

- Max outbreathing rate :

kg/h

- Emergency relief: mm

kg/h

Flow :

- Relieving conditions: Temperature:

NOZZLES

33

/MW:

ºC /Pressure:

kg/kmol kPa g

NOZZLES

34

Nº

Quantity

Size

Service

TYPE

Nº

Quantity

Size

Service

TYPE

35

N1

1

4''

ACID INLET DA-002

RF

N11

1

2"

DEMI WATER

RF

1

2''

ACID INLET FROM FA-002

RF

N12

1

2"

SEAL DRAIN

RF

36

N2

37

N3

1

4''

RECIRCULATION

RF

N13

1

4"

SPARE

RF

38

N4

1

2''

DRAIN

RF

N14

1

2"

NITRIC ACID TO GA-016

RF

39

N5

1

4''

LEVEL

RF

M1

1

24"

MAN HOLE in Roof

RF

40

N6

1

2''

GA-011 RETURN

RF

M2

1

24"

MAN HOLE in Sheel

RF

41

N7

1

6''

ACID OUTLET

RF

42

N8

1

2''

T INSTRUMENT

RF

43

N9

1

10"

VENT

RF

N10

1

6"

OVERFLOW

RF

44 45 46

See general notes on next page.

STORAGE TANK PROCESS DATA SHEET Rev.

00

Date

22/11/2013

JOB Nº

06484

UNIT

Nitric Acid Plant (unit 01)

CLIENT

RDF-GAIL-CIL-FCIL

FJ

Checked

JLS

LOCATION Talcher Complex, Odisha (India)

Approved

JRF

DOC. Nº

06484-01-120-DS-0023

PAGE

3/3

REV

Prepared

1

GENERAL NOTES FOR TANK:

01-FB-001

2 3

1. Liquid SG = 1.38 @ 10ºC

4

2. Tank bottom with 0.5% slope to N4

5

3. Stainless steel bolt and nuts

6

4. The equipment 01-FA-008 is supported over the vent nozzle

7

5. Level connections sizes to be confirmed by instrument department

8

6, N1, N2, N3 with dip pipe and shyphon breaker

9

7, Wear plate at bottom, and dip pipes in inlet N1, N2, N3, N6

10

8. Equipment 01-FA-007 will be located above nozzle n9

11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44

RASTHRIYA PROJECT 06484

PROJECT No.:

AMMONIUM NITRATE SOLUTION STORAGE (UNIT 05)

VESSEL PROCESS DATA SHEET AN SOLUTION TANKS 05-FB-101 A/B

00

22/11/2013

ISSUE FOR PROPOSAL

MSP

JLS

JRF

Rev. No:

DATE

DESCRIPTION

PREPARED BY

CHECKED BY

APPROVED BY

DOCUMENT TITLE AN SOLUTION TANKS PROCESS DATA SHEET DOCUMENT NUMBER

06484-05-120-DS-0001

REVISION PAGE

1

OF

3

00

This document contains confidential information property of TECNICAS REUNIDAS/ESPINDESA, any reproduction or use of its content, total or partial, including without limitation any of its characteristics patented or able to be patented, it is forbidden and it cannot be reproduced or used without the permission of TECNICAS REUNIDAS and ESPINDESA.

STORAGE TANK PROCESS DATA SHEET Rev.

00

Date

22/11/2013

JOB Nº

06484

UNIT

AMMONIUM NITRATE SOLUTION STORAGE (05)

MSP

CLIENT

RCF-GAIL-CIL-FCIL

Checked

JLS

LOCATION

TALCHER COMPLEX, ODISHA (INDIA)

Approved

JRF

DOC Nº

06484-05-120-DS-0001

PAGE

2 OF 3

REV

Prepared

1

Item Nº:

05-FB-101 A/B

2

Service:

AMMONIUM NITRATE SOLUTION STORAGE TANK

3

Fluid:

4

Nominal capacity:

5

Net Capacity:

6

Diameter (ID)

7

Height

12

1220 (2)

m3

12000

mm

10800

mm

m

3

Operating

kg/cm2 g

Atm.

+0,1 / -0,02 kg/cm2 g

Design

TANK PRESSURE

2

Vacuum design

10 11

2

AMMONIUM NITRATE SOLUTION (96 %) (1)

8 9

Quantity:

TANK TEMPERATURE

kg/cm g

Operating

140

ºC

Design

180

ºC 2

13

Operating Press.

5.1

kg/cm g

14

Operating Temp.

152

ºC

Design Press.

9/FV

kg/cm2 g

Design Temp.

200

ºC

15

COIL

16 17

Nom. Diameter

(Notes 4,5) 6 mm

18

Length

(Notes 4,5) 6 mm

19 20

Shell / Roof

21

Cladding

22

Coil / Internals

MATERIAL

CORR. ALLOW.

AISI 304L

0

mm

-

-

mm

AISI 304L

0

mm REV

23 24

Type

25 26

Bottom

27 28

X Conical Roof

Floating Roof

Steam out Conditions:

-

ºC

-

kg/cm2 g

X API

Refrigerated

Short term maximum temperature:

-

ºC

-

kg/cm2 g

Flat

Short term minimun temperature:

-

ºC

-

kg/cm2 g

Conical Pointing Downwards

TANK VENTING DATA:

Conical Pointing Upwards

- Blanketing:

29

Code:

30

Stress Relieve for Process Reasons:

31

Insulation:

32

API STD.650 -

Type

Heat conservation

Thickness

100

mm

(19)

NO

- Max inbreathing rate :

(8)

kg/h

- Max outbreathing rate :

(8)

kg/h

- Emergency relief:

Flow :

- Relieving conditions:

Temperature:

-

NOZZLES

33 34

Nº

Quantity

Size

35

N1

1

6"

36

N2

1

37

N3

38

kg/h MW: -

ºC

Pressure:

-

kg/kmol

-

kg/cm2 g

NOZZLES Type

Nº

Quantity

Size

AN SOLUTION INLET (9) (14)

RF

N12

1

2"

BOTTOM COIL STEAM INLET

RF

2"

AMMONIA GAS (9) (18)

RF

N13 A/B

2

4"

KICKBACK LINES FROM PUMPS (9)

RF

1

2"

PROCESS CONDENSATE (9)

RF

N14

1

2"

BOTTOM COIL CONDENSATE OUTLET

RF

N4

1

4"

DRAIN (13)

RF

N15

1

2"

SHELL COIL STEAM INLET

RF

39

N5 A/B

2

6"

LEVEL (7)

RF

N16

1

2"

SHELL COIL CONDENSATE OUTLET

40

N6

1

2"

ANSOL SAMPLE RETURN (9)

RF

M1

1

24"

MANHOLE IN SHELL

API 650

41

N7

1

8"

AN SOLUTION OUTLET (14)

RF

M2

1

24"

MANHOLE IN ROOF

API 650

42

N8 A/B/C/D

4

2"

TEMPERATURE (3)

RF

43

N9

1

12"

VENT (8)

RF

44

N10

1

6"

OVERFLOW

RF

45 46 47 48 49 50

See general notes on next page

Service

Service

Type

RF

STORAGE TANK PROCESS DATA SHEET Rev.

00

Date

22/11/2013

JOB Nº

06484

UNIT

AMMONIUM NITRATE SOLUTION STORAGE (05)

MSP

CLIENT

RCF-GAIL-CIL-FCIL

Checked

JLS

LOCATION

TALCHER COMPLEX, ODISHA (INDIA)

Approved

JRF

DOC Nº

06484-05-120-DS-0001

PAGE

3 OF 3

REV

Prepared

1

GENERAL NOTES FOR TANK: 05-FB-101 A/B

2 3

3

1. Liquid density at 140ºC = 1423,6 kg/m .

4

2. Total tank volume (approx) between top TL and bottom TL. Working volume: 1074 m3 (volume between HLL and LLL).

5

3. At different height. Two of them below LLL.

6

4. Bottom coil:

7

- Comprised of two independent coils with independent steam inlet and condensate outlet.

8

- The lenght of each coil will be minimum 50 m, the size 2".

9

- Both pipe coils will be placed at the bottom of tank with a proper support arrangement to be developed by vendor.

10

- Each coil will cover the complete surface of bottom.

11

- A clearance of minimum 300 mm from the floor shell shall be maintained while arranging the two pipes.

12

5. Shell coil:

13

- Two helicoidal coils of 40 mm diameter will be installed inside the tank to heat along shell from LLL to HHLL.

14

- Adequate arrangements shall be made to support helicoidal coils about 300 mm from shell inside.

15 16

- The minimum lenght shall be 70 m for each coil. 6. Stainless steel bolt and nuts.

17

7. Level connections sizes to be confirmed by Instrument department.

18

8. Maximum filling rate: 33 m3/h. Maximum pumpout rate: 90 m3/h. Preliminary vent size. Tank vendor to confirm vent size 1,5 times the indicated filling / pumpout rates

19

according to API 2000. Vent to be insulated to retain heat to prevent blockage due to crystallization.

20

9. Line with dip pipe and syphon breaker. Syphon breaker above HHLL.

21

10. Copper, tin, zinc and their alloys are not allowed in tank manufacturing.

22

11. Environmental conditions:

- Minimum air temperature: 12 ºC (dry bulb). - Maximum wind speed: As per IS 875 Part 3

23 24

12. 4" nozzle to be used for dip pipe calibration of level instruments

25

13. Drain to be from the bottom of the tank and at the lowest end to ensure full drainage of the tank.

26

14. Nozzle N1 and nozzle N7 to be on opposite ends.

27

15. Mixing eductors to be close to tank floor ( to pump suction nozzle N7, on the same elevation) and supported off the floor of the tank. Eductors to be pointed tangential to

28

the tank wall angled upward at 15º to horizontal. Provide mechanical reinforcement to handle nozzle vibration. Mixing eductors to be supplied by vendor on kickback lines

29

as indicated. Tank design and eductors location shall ensure that there are no stagnant areas that can accumulate contaminants or pockets where ammonium nitrate

30

can be confined within the equipment or structural items within the tank.

31

16. It is considered a small sump at bottom for pump suction nozzle N7.

32

17. Approximated dimmensions.

33

18. Ammonia sparger: 2" diameter of downcomer, 40 m pipe in circular shape of 4000 mm diameter with 3 mm diameter holes separated 50 mm each other along an axis.

34

Sparger 350 mm below minimum level. Locate ammonia sparger near mixing eductor suction nozzle to provide an adequate ammonia mixing.

35

19. Insulation also on roof.

36

20. Both tank floor as well as sump must be isolated.

37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52

AMMONIA INJECTION DETAILS FOR TANK: 05-FB-101 A/B

RASTHRIYA PROJECT 06484

PROJECT No.:

AMMONIUM NITRATE SOLUTION STORAGE (UNIT 05)

VESSEL PROCESS DATA SHEET PROCESS CONDENSATE TANK 05-FB-102

00

22/11/2013

ISSUE FOR PROPOSAL

MSP

JLS

JRF

Rev. No:

DATE

DESCRIPTION

PREPARED BY

CHECKED BY

APPROVED BY

DOCUMENT TITLE PROCESS CONDENSATE TANK DATA SHEET DOCUMENT NUMBER

06484-05-120-DS-0002

REVISION PAGE

1

OF

3

00

This document contains confidential information property of TECNICAS REUNIDAS/ESPINDESA, any reproduction or use of its content, total or partial, including without limitation any of its characteristics patented or able to be patented, it is forbidden and it cannot be reproduced or used without the permission of TECNICAS REUNIDAS and ESPINDESA.

STORAGE TANK PROCESS DATA SHEET Rev.

00

Date

22/11/2013

JOB Nº

06484

UNIT

AMMONIUM NITRATE SOLUTION STORAGE (05)

CLIENT

RCF-GAIL-CIL-FCIL

Checked

JLS

LOCATION

TALCHER COMPLEX, ODISHA (INDIA)

Approved

JRF

DOC Nº

06484-05-120-DS-0002

PAGE

2 OF 3

REV

MSP

REV

Prepared

1

Item Nº:

05-FB-102

2

Service:

PROCESS CONDENSATE TANK

3

Fluid:

PROCESS CONDENSATE (Note 1)

4

Nominal capacity:

106

m3

5

Net Capacity:

95

m3

6

Diameter (ID)

4500

mm

7

Height

7200

mm

8 9

TANK PRESSURE

Quantity:

1

Operating

ATM.

kg/cm2 g

Design

0,03

kg/cm2 g

-0,005

kg/cm2 g

10

Vacuum design

11

Operating

50

ºC

Design

100

ºC

12

TANK TEMPERATURE

kg/cm2 g

13

Operating Press.

14

Operating Temp.

ºC

15

Design Press.

kg/cm2 g

COIL

16

Design Temp.

ºC

17

Nom. Diameter

in

18

Length

m

MATERIAL

19

CORR. ALLOW.

20

Shell / Roof

AISI 304L

0

mm

21

Cladding

-

-

mm

22

Coil

-

-

mm

23 24

Type

25 26

X Conical Roof

Floating Roof

Steam out Conditions:

-

X API

Refrigerated

Short term maximum temperature:

-

Flat

Short term minimun temperature:

-

Conical Pointing Downwards

TANK VENTING DATA:

Conical Pointing Upwards

- Blanketing:

Bottom

27 28 29

Code:

API STD.650

30

Stress Relieve for Process Reasons:

31

Insulation:

-

Type Thickness

32

mm

-

kg /cm2 g

ºC

-

kg /cm2 g

ºC

-

kg /cm2 g

NO

- Max inbreathing rate (Note 4):

kg/h

- Max outbreathing rate (Note 4):

kg/h

- Emergency relief:

Flow (Note 4):

- Relieving conditions:

Temperature:

NOZZLES

33

ºC

kg/h

/MW:

ºC /Pressure:

kg/kmol kg/cm2 g

NOZZLES

34

Nº

Quantity

Size

Service

Type

Nº

Quantity

Size

Service

Type

35

N2

1

4"

PROCESS CONDENSATE OUTLET

RF

M1

1

24"

MAN HOLE IN SHELL

API 650

36

N3

1

4"

OVERFLOW

RF

M2

1

24"

MAN HOLE IN ROOF

API 650

37

N4 22/11/2013

2"

MIN.FLOW RECYCLE

RF

38

N5

1

2"

DRAIN (Note 5)

RF

39

N6

1

3"

VENT (Note 2,3)

BW

40

N7

1

4"

LEVEL TRANSMITTER

RF

41

N8

1

2"

LEVEL TRANSMITTER

RF

42

N9

1

2"

TEMP. GAUGE

RF

43

N10

1

2"

CONDENSATE INLET

RF

44 45 46 47 48 49 50

See general notes on next page.

STORAGE TANK PROCESS DATA SHEET Rev.

00

Date

22/11/2013

JOB Nº

06484

UNIT

AMMONIUM NITRATE SOLUTION STORAGE (05) RCF-GAIL-CIL-FCIL

MSP

CLIENT

Checked

JLS

LOCATION

TALCHER COMPLEX, ODISHA (INDIA)

Approved

JRF

DOC Nº

06484-05-120-DS-0002

PAGE

3 OF 3

REV

Prepared

1

GENERAL NOTES FOR TANK:

05-FB-102

2 3

1. Liquid SG = 0,988 @ 50ºC

4

2. Swan neck and bird screen to be fitted. No other elements which may obstruct the flow area allowed.

5

3. To be confirmed by vendor

6

4. Maximum filling rate: 15 m3/h

Liquid SG= 1,00 @ T amb

7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50

Maximum pumpout rate: 30 m3/h

Tank Vendor to confirm vent size for 1,5 times indicated filling/pump out rates according API 2000. The open drain flow shall be considered. 5. Drawoff Swamp.

RASHTRIYA PROJECT 06484

PROJECT No.:

NITRIC ACID STORAGE, 06

TANK PROCESS DATA SHEET NITRIC ACID STORAGE 06-FB-001 A/B

00

22/11/2013

ISSUE FOR PROPOSAL

FJ

JLS

JR

Rev. No:

DATE

DESCRIPTION

PREPARED BY

CHECKED BY

APPROVED BY

DOCUMENT TITLE NITRIC ACID STORAGE DATA SHEET DOCUMENT NUMBER

06484-06-120-DS-001

REVISION PAGE

1

OF

3

00

This document contains confidential information property of TECNICAS REUNIDAS/ESPINDESA, any reproduction or use of its content, total or partial, including without limitation any of its characteristics patented or able to be patented, it is forbidden and it cannot be reproduced or used without the permission of TECNICAS REUNIDAS and ESPINDESA.

STORAGE TANK PROCESS DATA SHEET Rev.

00

Date

22/11/2013

Prepared

JOB Nº

FJ

06484

UNIT

Nitric Acid Storage (unit 06)

CLIENT

RDF-GAIL-CIL-FCIL

LOCATION

Talcher Complex, Odisha (India)

JRF

DOC. Nº

06484-06-120-DS-001

PAGE

2/3

REV

JLS

Approved

REV

Checked

06-FB-001 A/B Quantity:

1

Item Nº:

2

Service:

3

Fluid:

4

Nominal capacity:

5

Net Capacity:

NITRIC ACID 60% (Note 1) m3

3728

m3

6

Diameter (ID)

17500

mm

7

Height

15500

mm

Operating

8 9

1

NITRIC ACID STORAGE

TANK PRESSURE

Design

Atm.

bar g

0.1

bar g

10

Vacuum design

-0.02

bar g

11

Operating

≤ 50

ºC

Design

80

12

TANK TEMPERATURE

ºC

13

Operating Press.

14

Operating Temp.

-

ºC

15

Design Press.

-

bar g

16

Design Temp.

-

ºC

17

Nom. Diameter

-

in

18

Length

-

m

bar g

COIL

MATERIAL

19 20

-

Shell

CORR. ALLOW.

AISI 304L

-

mm

21

Cladding

-

-

mm

22

Roof

-

-

mm

23 24

Type

25

X Conical Roof

Floating Roof

Steam out Conditions:

-

ºC

-

kPa g

X API

Refrigerated

Short term maximum temperature:

-

ºC

-

kPa g

-

ºC

-

kPa g

26

Bottom

Flat

Short term minimun temperature:

27

NOTE (2)

Conical Pointing Downwards

TANK VENTING DATA:

Conical Pointing Upwards

- Blanketing:

28 29

Code:

30

Stress Relieve for Process Reasons:

API STD.650

31

Insulation:

Type

Not Insulated

Thickness

32

-

-

NO

- Max inbreathing rate :

kg/h

- Max outbreathing rate :

kg/h

- Emergency relief: mm

kg/h

Flow :

- Relieving conditions: Temperature:

NOZZLES

33

/MW:

ºC /Pressure:

kg/kmol kPa g

NOZZLES

34

Nº

Quantity

Size

Service

TYPE

Nº

Quantity

Size

Service

TYPE

35

N1

1

6''

ACID INLET

RF

N11

1

2"

DEMI WATER

RF

36

N2

1

6''

RESERVE

RF

N12

1

2"

SEAL DRAIN

RF

37

N3

1

4''

RECIRCULATION

RF

N13

1

4"

SPARE

RF

38

N4

1

2''

DRAIN

RF

M1

1

24"

MAN HOLE in Roof

API 650

39

N5

1

4''

LEVEL

RF

M2

1

24"

MAN HOLE in Sheel

API 650

40

N6

1

2''

GA-002 RETURN

RF

41

N7

1

6''

ACID OUTLET

RF

42

N8

1

2''

T INSTRUMENT

RF

43

N9

1

10" (Note 6)

VENT (Note 4)

RF

N10

1

6"

OVERFLOW

RF

44 45 46

See general notes on next page.

STORAGE TANK PROCESS DATA SHEET Rev.

00

Date

22/11/2013

JOB Nº

06484

UNIT

Nitric Acid Plant (unit 01)

CLIENT

RDF-GAIL-CIL-FCIL

FJ

Checked

JLS

LOCATION Talcher Complex, Odisha (India)

Approved

JRF

DOC. Nº

06484-01-120-DS-0023

PAGE

3/3

REV

Prepared

1

GENERAL NOTES FOR TANK:

06-FB-001 A/B

2 3

1. Liquid SG = 1.38 @ 10ºC

4

2. Tank bottom with 0.5% slope to N4

5

3. Stainless steel bolt and nuts

6

4. The equipment 06-FA-001A/B is supported over the vent nozzle

7

5. Level connections sizes to be confirmed by instrument department

8

6. To be confirmed

9

7. Equipment 06-FA-002 will be located above nozzle n9

10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44

RASTHRIYA PROJECT 06484

PROJECT No.:

CONDENSATE POLISHING SYSTEM (UNIT 20)

VESSEL PROCESS DATA SHEET POLISHING CONCENTRATE TANK 20-FB-101

00

22/11/2013

ISSUE FOR PROPOSAL

MSP

JLS

JRF

Rev. No:

DATE

DESCRIPTION

PREPARED BY

CHECKED BY

APPROVED BY

DOCUMENT TITLE POLISHING CONCENTRATE TANK DATA SHEET DOCUMENT NUMBER

06484-20-120-DS-0002

REVISION PAGE

1

OF

3

00

This document contains confidential information property of TECNICAS REUNIDAS/ESPINDESA, any reproduction or use of its content, total or partial, including without limitation any of its characteristics patented or able to be patented, it is forbidden and it cannot be reproduced or used without the permission of TECNICAS REUNIDAS and ESPINDESA.

STORAGE TANK PROCESS DATA SHEET Rev.

00

Date

22/11/2013

JOB Nº

06484

UNIT

CONDENSATE POLISHING SYSTEM

CLIENT

RCF-GAIL-CIL-FCIL

JLS

LOCATION

TALCHER COMPLEX, ODISHA (INDIA)

Approved

JRF

DOC. Nº

06484-20-120-DS-0002

PAGE

2 OF 3

REV

MSP

Checked

REV

Prepared

1

Item Nº:

20-FB-101

2

Service:

POLISHING CONCENTRATE TANK

3

Fluid:

AMMONIUM NITRATE SOLUTION (5 g/l)

4

Nominal capacity:

420

m3

5

Net Capacity:

390

m3

6

Diameter (ID)

7500

mm

7

Height

9900

mm

8 9

TANK PRESSURE

12

Operating

ATM

kg/cm2 g

0,03

kg/cm2 g

-0,005

kg/cm2 g

Operating

TANK TEMPERATURE

1

Design Vacuum design

10 11

Quantity:

AMB

Design

ºC

80

ºC kg/cm2 g

13

Operating Press.

-

14

Operating Temp.

-

ºC

15

Design Press.

-

kg/cm2 g

16

Design Temp.

-

ºC

17

Nom. Diameter

-

in

18

Length

-

m

COIL

MATERIAL

19 20

Shell / Roof

21 22

CORR. ALLOW.

304 L

0

mm

Cladding

-

-

mm

Coil

-

-

mm

23 24

Type

25

X Conical Roof

Floating Roof

Steam out Conditions:

-

ºC

-

kg/cm2 g

X API

Refrigerated

Short term maximum temperature:

-

ºC

-

kg/cm2 g

-

ºC

-

kg/cm2 g

26

Bottom

Flat

Short term minimun temperature:

27

NOTE (2)

Conical Pointing Downwards

TANK VENTING DATA:

Conical Pointing Upwards

- Blanketing:

28 29

Code:

API STD.650

30

Stress Relieve for Process Reasons:

31

Insulation:

-

Type -

mm

Nº

Quantity

Size

35

N1

1

2"

36

N2

1

2"

37

N3

1

8" (3)

VENT (4)

BW

38

N4

1

2"

MIN. FLOW RECYCLE 20-GA-001 A/B

RF

39

N5

1

4"

OVERFLOW

RF

40

N6

1

2"

TEMP. GAUGE

RF

41

N7

1

4"

DRAIN

RF

3"

POLISHING CONCENTRATE OUTLET

RF

N8

1

Service POLISHING CONCENTRATE LP DEMI WATER INLET

Service

Type

RF

M1

1

24"

MAN HOLE IN ROOF

API 650

RF

M2

1

24"

MAN HOLE IN SHELL

API 650

1

2"

LEVEL TRANSMITTER

RF

1

2"

LEVEL TRANSMITTER

RF

50

See general notes on next page.

kg/kmol kg/cm2 g

Size

N9

45

/MW:

ºC /Pressure:

Quantity

N10

49

Temperature:

Nº

44

48

- Relieving conditions:

kg/h

Type

43

47

Flow:

NOZZLES

34

46

kg/h (3)

- Emergency relief:

NOZZLES

33

42

kg/h

- Max outbreathing rate (3):

Not Insulated

Thickness

32

NO

- Max inbreathing rate (3):

STORAGE TANKS PROCESS DATA SHEET Rev.

00

Date

22/11/2013

Prepared

JOB Nº

MSP

06484

UNIT

CONDENSATE POLISHING SYSTEM

CLIENT

RCF-GAIL-CIL-FCIL

JLS

LOCATION

TALCHER COMPLEX, ODISHA (INDIA)

JRF

DOC. Nº

06484-20-120-DS-0002

PAGE

3 OF 3

REV

Checked Approved

1

GENERAL NOTES FOR TANK:

20-FB-101

2 3

1. Liquid SG: Max. 1,00 @ 10ºC.

4

2. Tank bottom with 0,5% slope to N7

5

3. Maximum filling rate: 5,5 m3/h

6

Maximum pumpout rate: 4,4 m3/h

8

Vendor shall design the venting system based on 1,5 times these filling / pumpout rates shown, and verified that the design covers

9

the scenario of fire case.

10

4. Swan neck and bird screen to be fitted. No other elements which may obtruct the flow are allowed.

11

5. Tank should be 100% drainable.

12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50