Special Tools: Fuel Injection Pump
Pub. No. EI18E-11020 FUEL INJECTION PUMP SPECIAL TOOLS FOREWORD This catalog is provided for the use of service pers
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Pub. No. EI18E-11020
FUEL INJECTION PUMP
SPECIAL TOOLS
FOREWORD This catalog is provided for the use of service personnel to ensure the efficient and correct maintenance of ZEXEL fuel injection equipment. The catalog includes details of ZEXEL service tools for disassembly, reassembly, testing and adjustment of fuel injection equipment.
The contents of this catalog, including drawings and specifications, were the latest available as of December 1999. The right is reserved to make changes in specifications at any time without notice.
Bosch Automotive Systems Corporation (Formally: ZEXEL CORPORATION)
CONTENTS Page
INTRODUCTION ………………………………………………………
2
TESTING EQUIPMENT ………………………………………………
3
SPECIAL TOOLS FOR DISASSEMBLY AND REASSEMBLY … 27
SPECIAL TOOLS FOR ADJUSTMENT …………………………… 99
DIMENSIONS AND APPLICATIONS ……………………………… ………………………………181
INDEX ………………………………………………………………… …………………………………………………………………327
-1-
INTRODUCTION This catalog has been divided into five main sections. 1. TESTING EQUIPMENT When adjusting or confirming the perfor mance of each injection pump, governor, timing device, nozzle and nozzle holder, etc, special testing equipment is necessary. This section lists the part numbers and specifications of this equipment. 2. SPECIAL TOOLS FOR DISASSEMBLY AND REASSEMBLY Special tools are necessary when disassembling and reassembling fuel injection equipment. This section describes the part numbers, part names and applications of tools for each type of fuel injection pump, governor, etc.
3. SPECIAL TOOLS FOR ADJUSTMENT This section describes the part numbers, par t names and applications of tools necessary when adjusting each type of fuel injection pump, governor, etc. 4. DIMENSIONS AND APPLICATIONS All tools are listed in ascending numerical order, together with their dimensions and applications. 5. INDEX All tool part numbers are listed in ascending numerical order, together with part names and relevant page references. Note: All dimensions are in millimeters unless otherwise indicated.
-2-
TESTING EQUIPMENT
Page 10NP AND 20NP INJECTION PUMP TEST BENCHES …………………………………………………………
6
10NT, 16NT, AND 20NT NOZZLE TESTERS ………………………………………………………………………
12
INJECTION PIPES FOR NOZZLE TESTERS ………………………………………………………………………
14
TIMING CHECKER ……………………………………………………………………………………………………
16
POINTERS AND COUPLINGS ………………………………………………………………………………………
18
PRESSURE CONTROL KITS ………………………………………………………………………………………
20
MANUAL CONTROLLERS …………………………………………………………………………………………
22
CONTROL UNITS ……………………………………………………………………………………………………
24
-3-
-4-
TESTING EQUIPMENT
MEMO
-5-
TESTING EQUIPMENT
10NP AND 20NP INJECTION PUMP TEST BENCHES Continuous measurement test bench
ZCM-1
ZCD-1
ZCM-1
Graduate measurement test bench ZGM
ZGD
-6-
ZCD-2
TESTING EQUIPMENT
10NP AND 20NP SPECIFICATIONS ITEM
10NP
Voltage system
AC 200∼240V
Max load (amperes)
50A
Rated output
5.5kW
11kW
Maximum power
7.5kW
15kW
Variable speed type
Frequency control inverter
Speed control
0∼4000 r/min
Speed setting
Digital preset
Speed display
Digital (monitor display) 14.7N･m
Injection quantity measuring system
12 cylinders Continuous measurements/graduate measurements
Low pressure
0∼600kPa
High pressure
0∼6MPa
Vacuum pressure/housing pressure
-100∼0∼250kPa
Feed pump pressure
0∼1.6MPa
Lube oil pressure (Lube oil supply optional)
0∼1.0MPa
Test oil tank
30∼55℃ (accuracy ±2)
Test oil temperature Pump inlet control
30∼55℃ (accuracy ±2)
Overflow
Others
440∼500V
AC 400V
Flywheel's inertial moment
Pressure gauge graduations
380∼420V
25A
Motor
Drive unit
20NP
30∼60℃
Test oil tank capacity
50 liters
Self-diagnosis function
Yes (code display)
Hour meter
Yes (monitor display)
Voltage supply for magnet valves
DC 12V (7A) DC 24V (7A)
Service outlet
AC 100V×2 (5A) AC 230V×2 (3A)
-7-
TESTING EQUIPMENT
ZCD SPECIFICATIONS ITEM
ZCD
Speed measurement range
40∼4000 r/min
Speed measurement accuracy
±0.4 r/min
Temperature measurement range
-40∼150℃
Temperature control range
30∼60℃
Temperature measurement accuracy
40±0.5℃ / 80±1.2℃
Overflow rate measurement
6∼400 l/h
Number of measurement points
12 Light blue Black
Color Elapsed-hour meter
40 years by 0.25hours
Self-diagnostics
Via error message
Measuring range
0.03∼30 l/h ; 3000 mm3/h 0.03∼0.1 l/h ±5% 0.1∼1 l/h ±2% 1∼30 l/h ±1%
Measuring accuracy Measuring system
Unpressurized (open system) non-interacting like the measuring glass technology, therefore indentical test, adjustment and measurement 45℃
Maximum permitted ambient temperature Power supply
Display
∼ 230V / 50∼60Hz 3A ∼ 28V / 50∼60Hz 5A ∼ 20V / 50∼60Hz 3A 14"color monitor Digital display, analogue display as bar graph, display of tolerances, scattering, and color coding when values exceeded
-8-
TESTING EQUIPMENT
ZGD & ZGM SPECIFICATIONS ITEM
Dimensions (overall)
ZGD
ZGM
Length
440mm
825mm
Maximum height
150mm
590mm
Width
370mm
285mm
Weight
4kg
33kg
RPM measuring range
40∼4000 r/mim
RPM measuring accuracy
±1 r/mim
Stroke rate measuring range
50∼5000 in increments of 50
Stroke rate accuracy
±1
Temperature measuring range
-40∼150℃
Temperature control range Temperature measuring accuracy
30∼60℃
KTY sensor type (standard)
40±2℃ / 80±2℃
PT1000 sensor type (optional)
40±2℃ / 80±2℃
Overflow rate measurement
15∼260 l/h
Number of measuring locations
12
Metering cylinder size
44ml and 260ml Light blue Blue Black
Color Elapsed operating-hour meter
40 years by 0.25hours
Self-diagnostics Electromagnetic compatibility (EMC)
Via fault codes This is a Class A product in accordance with EN 55 022
-9-
TESTING EQUIPMENT
10NP AND 20NP TEST BENCH COMBINATIONS For continuous measurements: ZCM-1+ZCD-1 & ZCM-1+ZCD-2 For graduate measurements: ZGM+ZGD 20NP ZEXEL PART NO. TYPE
10NP ZEXEL PART NO.
VOLTAGE
MEASURING DEVICES
200∼240
ZCM-1+ZCD-1
105764-0000
105764-1000
105763-0000
105763-1000
350∼420
ZCM-1+ZCD-1
105764-0010
105764-1010
105763-0010
105763-1010
440∼500
ZCM-1+ZCD-1
105764-0020
105764-1020
105763-0020
105763-1020
200∼240
ZGM+ZGD
105764-0040
105764-1040
105763-0040
105763-1040
350∼420
ZGM+ZGD
105764-0050
105764-1050
105763-0050
105763-1050
440∼500
ZGM+ZGD
105764-0060
105764-1060
105763-0060
105763-1060
200∼240
ZCM-1+ZCD-2
105764-0080
105764-1080
105763-0080
105763-1080
350∼420
ZCM-1+ZCD-2
105764-0090
105764-1090
105763-0090
105763-1090
440∼500
ZCM-1+ZCD-2
105764-0100
105764-1100
105763-0100
105763-1100
Without Lube-oil pump
With Lube-oil pump
Without Lube-oil pump
With Lube-oil pump
Required electrical power systems for new pump test benches VOLTAGE
PHASE
FREQUENCY (Hz)
3
50
3
60
3
50
3
60
3
50
200∼240
350∼420
440∼500
- 10 -
TEST BENCH COMBINATIONS ZCM-1+ZCD-1
ZGM+ZGD
ZCM-1+ZCD-2
TESTING EQUIPMENT
MODEL APPLICATION INJECTION PUMP TYPE
20NP
10NP
PES-K
○
○
PE (S) -A
○
○
PE (S) -AD
○
○
PE (S) -MD
○
○
PE (S) -P
○
−
PE (S) -PD
○
−
PE -Z(W)
○
−
TC (S) -HD
○
−
TC (S) -MD
○
−
VE
○
○
PF (R)
○
○
REMARKS
TEST APPLICATION 5. Automatic timing device adjustment 6. Supply pump testing 7. Calibration, adjustment and testing of distributor
1. Injection timing adjustment 2. Fuel delivery calibration 3. Mechanical governor adjustment
type pump
4. Pneumatic governor adjustment The 20NP and 10NP PUMP TEST BENCHES are
Thus, the user can perform a wide range of pump
supplied complete with standard attachments, which are the minimum requirements for adjusting the
adjustments simply by using the adjustment kit relevant to the individual pump type, together with
injection pump.
the standard drive kit (see table below). (No adjustment tools are supplied with the conventional pump test stand.)
STANDARD DRIVE KIT
105765-1370
INJECTION PUMP TYPES AND ADJUSTMENT KITS VE
PES-K
PE(S)-A, AD, MD
PE(S)-P
PE(S)-PD
105765-1380
105765-1390
105765-1400
105765-1410
105765-1420
- 11 -
TESTING EQUIPMENT
10NT, 16NT AND 20NT NOZZLE TESTERS
10NT
16NT
20NT
- 12 -
TESTING EQUIPMENT
NOZZLE TESTERS The nozzle tester is used for the following tests and adjustment of the diesel engine’s nozzles and nozzle holders. 1. Nozzle opening pressure adjustment 2. Testing of spray characteristics
3. Testing for fuel oil leakage from the nozzle seat 4. Two-spring nozzle holder adjustment MAIN COMPONENT PARTS
MODEL
PART NO.
APPLICATION PART NAME AND NO.
105785-5170
10NT 105785-5200
Nozzle tester: 105785-0030
Plunger dia. 10mm
Pressure gauge: 157955-5300
40MPa
Injection pipes: 157856-5420 157856-5520 157856-5620 157856-5720
16NT
20NT
105785-6180
105785-7070
For vehicle engines Nozzle types: S, T ＆ P M14×1.5, M12×1.5 M14×1.5, M12×1.5 M14×1.5, M12×1.5 M14×1.5, M14×1.5
Nozzle tester: 105785-0030
Plunger dia.: 10mm
Pressure gauge: 157955-5500
60MPa
Injection pipes: 157856-0520 157856-6320
105785-5220
REMARKS
For vehicle engines Nozzle types: S, T ＆ P Not suitable for adjusting two-spring nozzle holders
M14×1.5, M12×1.5 M14×1.5, M14×1.5
Nozzle tester: 105785-0030
Plunger dia.: 10mm
Pressure gauge: 157955-5400
100MPa
Injection pipe: 157856-4420
M18×1.5, M18×1.5
Nozzle tester: 105785-2010
Plunger dia.: 16mm
Pressure gauge: 157955-5400
100MPa
Injection pipe: 157856-4420
M18×1.5, M18×1.5
Nozzle tester: 105785-4050
Plunger dia.: 20mm
Pressure gauge: 157955-5400
100MPa
Injection pipe: 157858-0720
M22×1.5, M26×1.5
For marine engines Nozzle types: S ＆ T
For marine engines Nozzle types: T, U ＆ V
For marine engines Nozzle types: U ＆ V
Note: ZEXEL manufactures many other nozzle testers besides the above. The above nozzle testers, however, are the most widely used.
- 13 -
TESTING EQUIPMENT
INJECTION PIPES FOR NOZZLE TESTERS Injection pipes used with the nozzle testers are listed below. INJECTION PIPE PART NO.
INSIDE DIA. × OUTSIDE DIA. × LENGTH
NUT SIZE
157856-0020
1.6mm×6mm×100mm
M14×1.5; M14×1.5
Straight
157856-0220
1.6mm×6mm×260mm
M14×1.5; M12×1.5
Bent
157856-0520
2mm×6mm×200mm
M14×1.5; M12×1.5
Straight
157856-4420
3mm×8mm×100mm
M18×1.5; M18×1.5
Straight
157856-4620
3mm×8mm×250mm
M18×1.5; M18×1.5
Bent
157856-4720
3mm×8mm×600mm
M18×1.5; M18×1.5
Straight
157856-5020
3mm×8mm×620mm
M18×1.5; M22×1.5
Straight
157856-5120
1.6mm×6mm×230mm
M14×1.5; M12×1.5
Bent
157856-5220
3mm×8mm×620mm
M18×1.5; M22×1.5
Straight
157856-5320
2mm×6mm×100mm
M14×1.5; 9/16×18UNF
Straight
157856-5420
2mm×6mm×267mm
M14×1.5; M12×1.5
Straight
157856-5520
2mm×6mm×400mm
M14×1.5; M12×1.5
Bent
157856-5620
2mm×6mm×261mm
M14×1.5; M12×1.5
Bent
157856-5720
2mm×6mm×267mm
M14×1.5; M14×1.5
Straight
157856-5820
1.6mm×6mm×130mm
M14×1.5; M18×1.5
Straight
157856-5920
1.6mm×6mm×410mm
M14×1.5; 9/16×18UNF
157856-6020
2mm×6mm×400mm
M14×1.5; M14×1.5
Straight
157856-6120
2mm×6mm×400mm
M14×1.5; M12×1.5
Straight
157856-6220
3mm×8mm×295mm
M18×1.5; M18×1.5
Bent
157856-6320
2mm×6mm×200mm
M14×1.5; M14×1.5
Straight
157856-6420
4mm×10mm×265mm
M22×1.5; M26×1.5
Bent
157856-6520
4mm×10mm×600mm
M22×1.5; M26×1.5
Straight
157856-6620
4mm×10mm×600mm
M22×1.5; M22×1.5
Straight
157856-7920
4mm×10mm×500mm
M22×1.5; PF1/2"
Straight
- 14 -
REMARKS
Bent
TESTING EQUIPMENT
INJECTION PIPE PART NO.
INSIDE DIA. × OUTSIDE DIA. × LENGTH
NUT SIZE
157856-8120
3mm×10mm×700mm
M18×1.5; M27×2
Bent
157856-8820
4mm×10mm×280mm
M22×1.5; M26×1.5
Bent
157856-9020
4mm×10mm×600mm
M22×1.5; M26×1.5
Straight
157856-9320
4mm×10mm×900mm
M18×1.5; M27×2
Bent
157856-9420
4mm×10mm×1000mm
M22×1.5; M27×2
Straight
157856-9620
4mm×10mm×600mm
M22×1.5; M22×1.5
Straight
157856-9720
3mm×10mm×450mm
M18×1.5; M27×2
Bent
157856-9820
4mm×10mm×570mm
M18×1.5; M27×2
Bent
157856-9920
4mm×10mm×800mm
M22×1.5
Straight
157858-0120
1.6mm×6mm×130mm
M18×1.5; M18×1.5
Straight
157858-0220
1.6mm×6mm×130mm
M12×1.5; M18×1.5
Straight
157858-0320
3mm×8mm×130mm
M18×1.5; M18×1.5
Straight
157858-0420
4mm×10mm×290mm
M22×1.5; M26×1.5
Bent
157858-0520
2mm×6mm×74mm
M14×1.5; M18×1.5
Straight
157858-0620
3mm×8mm×74mm
M18×1.5; M18×1.5
Straight
157858-0720
4mm×10mm×290mm
M22×1.5; M26×1.5
Bent
157858-0820
4mm×10mm×1020mm
M22×1.5; M26×1.5
Straight
157858-0920
4mm×10mm×1050mm
M22×1.5; M22×1.5
Straight
157858-1020
4mm×10mm×1020mm
M18×1.5; M22×1.5
Straight
157858-1120
4mm×10mm×800mm
M22×1.5; M22×1.5
Bent
157858-1220
4mm×10mm×145mm
M22×1.5; M22×1.5
Straight
157858-1320
3mm×8mm×1020mm
M18×1.5; M22×1.5
Straight
157858-1420
3mm×8mm×300mm
M18×1.5; M22×1.5
Straight
157858-1520
2mm×6mm×100mm
M14×1.5; M14×1.5
Straight
157858-1620
1.6mm×6mm×500mm
M14×1.5; M18×1.5
Straight
- 15 -
REMARKS
TESTING EQUIPMENT
TIMING CHECKER (Part No. 105783-0070) SPECIFICATIONS Range of measured rotation
300∼6000r/min
Distance between reflecting plate and sensor
10∼50mm
Power supply
AC100V (50/60Hz)
Power consumption
Approx. 20W
Rating
Continuous
TIMING CHECKER PARTS NO.
PART NO.
1
157830-3320
TIMING CHECKER
1
For measuring in-line pump advance angle; voltage: AC100V (50/60Hz); consumption: approx. 20W
2
157830-3420
SENSOR
1
For measuring in-line pump advance angle (for irradiating reflecting plate)
3
157830-3520 LAMP
1
For measuring in-line pump advance angle (for irradiating pump test stand measuring wheel)
4
157842-5920
HOLDER
1
Component part of timing checker (Part No. 105783-0070)
4/1
157842-5220
HOLDER
1
For measuring in-line pump advance angle (for mounting sensor: Part No. 157830-3420)
4/2
157842-5320 POINTER
1
For measuring advance angle of SP, SD timing devices
4/3
157842-5400 POINTER
1
For measuring advance angle of SCD timing device
4/4
157842-5520 POINTER
1
For measuring advance angle of SAZ timing device
4/5
157842-5600 POINTER
1
For measuring advance angle of SDZ timing device (25mm diameter shaft)
4/6
157842-5700 POINTER
1
For measuring advance angle of SDZ timing device (30mm diameter shaft)
4/7
157842-5800 POINTER
1
For measuring advance angle of SPZ timing device
157951-1100 PLATE
1
For measuring timing advance angle of timing device (to be cut to size)
5
PART NAME
QTY
APPLICATION
- 16 -
TESTING EQUIPMENT
1
2
3
4/1
4/2
4/3
4/4
4/5
4/6
4/7
5
- 17 -
TESTING EQUIPMENT
POINTERS AND COUPLINGS The pointers and couplings listed below are necessary when measuring the advance angle of the timing devices. TIMING DEVICE TYPE
POINTER PART NO.
COUPLING PART NO.
POSITION OF REFLECTING PLATE
−
−
Attach to timing device case
SAZ
157842-5520
−
Attach to pointer
SAZ (gear drive)
157842-5520 105784-0180
SA
REMARKS Attach clear of timing device case part number and caution plate
Attach to pointer
SBZ (spline drive)
−
105784-0110
Attach to flyweight holder
Attach clear of the flyweight holder part number
SBZ (gear drive)
−
105784-0150
Attach to flyweight holder
Attach clear of the flyweight holder part number
SBZ (tooth drive)
−
105784-0160
Attach to flyweight holder
Attach clear of the flyweight holder part number
SCD (gear drive)
157842-5400 105784-0190
SP, SD
157842-5320
SPZ
157842-5800 105784-0170
Attach to pointer
SDZ (25mm dia shaft)
157842-5600 105784-0121
Attach to pointer
SDZ (30mm dia shaft)
157842-5700 105784-0130
Attach to pointer
−
Attach to pointer Attach to pointer
SCDM 20mm dia shaft; gear installed on pump side
−
105784-0511
Attach to outside face of coupling
Driving device: 105784-0221 10NP, 20NP test bench: 105784-0610
SCDM 20mm dia shaft; gear installed on pump side
−
105784-0511
Attach to outside face of coupling
Driving device: 105784-0560 10NP, 20NP test bench: 105784-0590
SCDM 20mm dia shaft; gear installed on pump side
−
105784-0511
Attach to outside face of coupling
Driving device: 105784-0570 10NP, 20NP test bench: 105784-0600 Driving devices: 105784-0221, 105784-0531. 10NP, 20NP test benches: 105784-0610, 105784-0620 Driving device: 105784-0580 10NP, 20NP test bench: 105784-0630
SCDM 20mm dia shaft
−
105784-0511
Attach to outside face of coupling
SCDM 25mm dia shaft
−
105784-0521
Attach to outside face of coupling
SAG
−
105784-0511
Attach to outside face of coupling
SDG
−
105784-0521
Attach to outside face of coupling
SPM 25mm dia shaft; gear installed on pump side
−
105784-0521
Attach to outside face of coupling
SPG
−
105784-0521
Attach to outside face of coupling
SDG
−
105784-0540
Attach to outside face of coupling
- 18 -
Driving devices: 105784-0231, 105784-0551. 10NP, 20NP test benches: 105784-0640, 105784-0650
TESTING EQUIPMENT
REFLECTING PLATE AND COUPLING POSITIONS SCD
SAG, SDG, SPG Location of reflecting plate
Location of reflecting plate
Coupling
Timing device
Timing device
Coupling
SCDM, SPM
SP, SDD Location of reflecting plate
Pointer
Location of reflecting plate
Coupling
Timing device
Timing device
- 19 -
Driving device
TESTING EQUIPMENT
PRESSURE CONTROL KITS ANALOG PRESSURE CONTROL KIT (Part No. 105782-0121) NO.
PART NO.
OLD PART NO.
PART NAME
QTY
REMARKS
1
157820-9520
CYLINDER ASSY
1
2
157821-0021
BRACKET ASSY
1
For attaching gauge
3
157821-7420
PRESSURE GAUGE
1
Range: 0∼250 kPa
4
012655-0860
SCREW
4
M5×0.8; L=8mm
5
014020-5190
WASHER
4
φ5.5×φ10; t=0.8mm
6
157820-6100
TUBE
1
φ4.5×φ6; L=900mm
7
157821-7620
VACUUM GAUGE
1
Range: -100∼0 kPa
8
157820-6100
TUBE
1
φ4.5×φ6; L=900mm
9
157820-9120
EYE
1
For RBD type governor
10
157820-9220
HOSE JOINT
1
For PG type governor
1∼ 6 7
8
9
- 20 -
10
TESTING EQUIPMENT
PRESSURE CONTROL KIT DIGITAL PRESSURE CONTROL KIT (Part No. 105782-0150) Digital type
Vacuum pump (Part No. 157821-4500)
Pressure gauge (Part No. 157821-6900)
Range
-760mmHg∼0∼ 2,000mmHg
Power supply
100V±10V (50 / 60Hz)
Units
kPa / mmHg
Oil confirmation
Confirm that the oil is within the specified range on the oil level gauge
Power supply
100V±10V (50 / 60Hz) or DC12V Specified oil
Part no: 157821-5200 Remove the pump drain and supply the specified oil through the drain port.
- 21 -
TESTING EQUIPMENT
MANUAL CONTROLLERS NO.
PART NO.
OLD PART NO.
PART NAME
APPLICATION
1
407980-2240
MANUAL CONTROLLER
1/1
407980-2251
CHECKER
1/2
407910-5460
WIRE HARNESS
1/3
407910-5360
WIRE HARNESS
2
407910-3032
MANUAL CONTROLLER
MD-TICS and MITICS (North America)
3
407980-2270
MANUAL CONTROLLER
COVEC-F (ISUZU, NISSAN, MAZDA)
3/1
407980-2281
CHECKER
For GE actuator adjustment
3/2
407980-2300
WIRE HARNESS
Used together with 407980-2281
3/3
407980-2310
WIRE HARNESS
For NISSAN CD20, TD27 engines
4
105782-8280
MANUAL CONTROLLER
COVEC-F (MITSUBISHI)
4/1
105782-8270
CHECKER
4/2
407980-2390
WIRE HARNESS
4/3
407980-2400
WIRE HARNESS
HD-TICS, MD-TICS, MITICS
1
2 1/2 1/1 1/3
3
3/2
4
3/1
4/2 4/1
4/3
3/3
- 22 -
TESTING EQUIPMENT
MEMO
- 23 -
TESTING EQUIPMENT
CONTROL UNITS NO.
PART NO.
OLD PART NO.
PART NAME
APPLICATION
1
407913-1080
CONTROL UNIT
COVEC-T
2
407910-2470
CONTROL UNIT
RED Ⅲ (15mm type)
3
407910-3960
CONTROL UNIT
RED Ⅲ (19mm type)
4
407915-0590 407980-4340
CONTROL UNIT SWITCH BOX
RED Ⅳ
1
2
3
4
Control unit
Switch box
- 24 -
TESTING EQUIPMENT
MEMO
- 25 -
TESTING EQUIPMENT
MEMO
- 26 -
SPECIALTOOLS FOR DISASSEMBLY AND REASSEMBLY
Page NOZZLE CLEANING TOOLS ……………………………………………………………………………………… PE(S)-A, -AD, -MD TYPE INJECTION PUMPS …………………………………………………………………… PE(S)-P TYPE INJECTION PUMP ………………………………………………………………………………… PE(S)-ZW(X) TYPE INJECTION PUMP …………………………………………………………………………… PES-ZWY TYPE INJECTION PUMP ……………………………………………………………………………… HD-TICS TYPE INJECTION PUMPS (TYPES Ⅰ , Ⅱ & Ⅲ ) ……………………………………………………… MD-TICS TYPE INJECTION PUMP ………………………………………………………………………………… MITICS TYPE INJECTION PUMP …………………………………………………………………………………… VE TYPE INJECTION PUMP ………………………………………………………………………………………… VE (COVEC-F) TYPE INJECTION PUMP ………………………………………………………………………… VE TYPE INJECTION PUMP BOOST COMPENSATOR ………………………………………………………… PFR TYPE INJECTION PUMP ……………………………………………………………………………………… PFR1KX TYPE INJECTION PUMP ………………………………………………………………………………… RLD TYPE MECHANICAL GOVERNOR …………………………………………………………………………… RLD-J TYPE MECHANICAL GOVERNOR ………………………………………………………………………… RLD-L TYPE MECHANICAL GOVERNOR ………………………………………………………………………… RLD-M TYPE MECHANICAL GOVERNOR ……………………………………………………………………… RSV TYPE MECHANICAL GOVERNOR …………………………………………………………………………… RFD(K) TYPE MECHANICAL GOVERNOR ……………………………………………………………………… RED Ⅲ & Ⅳ TYPE ELECTRONIC GOVERNORS ……………………………………………………………… RHD TYPE MECHANICAL GOVERNOR ………………………………………………………………………… TIMING DEVICES (SA, SCD, SDZ, SD, SBZ, SP, SBZ-A, SA-B, SDG, SDDG, SAG, SPG, SCDM, SPM) … ADDITIONAL TIMING DEVICE TOOLS …………………………………………………………………………… VARIABLE TIMERS ………………………………………………………………………………………………… FLANGE INSERTER FOR TIMING DEVICES …………………………………………………………………… NOZZLES AND NOZZLE HOLDERS ……………………………………………………………………………… SLEEVE INSERTERS ………………………………………………………………………………………………… OIL SEAL INSERTERS ……………………………………………………………………………………………… TAPPET HOLDERS ………………………………………………………………………………………………… TAPPET INSERTERS ………………………………………………………………………………………………… TAPPET CLAMPS …………………………………………………………………………………………………… EXTRACTORS …………………………………………………………………………………………………………
- 27 -
30 32 36 40 42 44 48 52 56 58 60 61 61 62 64 66 67 68 69 70 71 72 86 87 88 90 91 91 92 93 94 96
- 28 -
SPECIAL TOOLS FOR DISASSEMBLY AND REASSEMBLY
MEMO
- 29 -
SPECIAL TOOLS FOR DISASSEMBLY AND REASSEMBLY
NOZZLE CLEANING TOOLS (Part No. 105789-0010) NO.
PART NO.
OLD PART NO.
PART NAME
QTY
APPLICATION
1
157890-1100
BRUSH
1
For cleaning outside of nozzle body (0.2mm diameter brass wire)
2
157890-1220
SCRAPER
1
For cleaning nozzle body oil chamber
3
157890-1400
CLEANING BAR
1
For cleaning needle valve tip (white beech wood)
4
157890-1500
SCRAPER
1
For cleaning DN, DL type nozzle body valve seats
5
157890-1600
SCRAPER
1
For cleaning DLL type nozzle body valve seat
6
157890-2120
NEEDLE CLEANER
1
For cleaning injection hole of pintle, throttle nozzles
6/1
157890-2100
BAR
1
For cleaning tool injection hole
6/2
157890-2200
BAR
3
For 1.0mm diameter hole
6/3
157890-2300
BAR
3
For 1.5mm diameter hole
6/4
157890-2400
BAR
3
For 2.0mm diameter hole
6/5
157890-2500
BAR
3
For 0.8mm diameter hole
7
157890-3120
HOLDER
1
For cleaning injection hole of hole nozzles (includes 18 different diameter needles)
The holder (157890-3120) contains 18 needles of different diameters. Besides the above listed tools, the following tools are necessary for cleaning the DN-PD and DLLA-P type small nozzles. NO.
PART NO.
OLD PART NO.
PART NAME
QTY
APPLICATION
1
157890-6200
SCRAPER
1
For cleaning valve seat of DN-PD and DLLA-P nozzles
2
157890-6320
SCRAPER
1
For cleaning valve seat of DN-PD and DLLA-P nozzles
For service, 10-piece sets are available, as shown in the following table. NEEDLE DIA. (mm)
PART NO. FOR 10-PIECE SET
NEEDLE DIA. (mm)
PART NO. FOR 10-PIECE SET
0.18
157891-3120
0.23
157891-4120
0.20
157891-3220
0.32
157891-4220
0.25
157891-3320
0.45
157891-4320
0.30
157891-3420
0.55
157891-4420
0.35
157891-3520
0.60
157891-4520
0.40
157891-3620
0.70
157891-4620
0.50
157891-3720
0.75
157891-4720
0.15
157891-3820
0.27
157891-4820
0.13
157891-3920
0.28
157891-4920
- 30 -
SPECIAL TOOLS FOR DISASSEMBLY AND REASSEMBLY 1
2
3
4
5
6
6/1
6/2
6/3
6/4
6/5
7
1
2
- 31 -
SPECIAL TOOLS FOR DISASSEMBLY AND REASSEMBLY
PE(S)-A, -AD, -MD TYPE INJECTION PUMPS NO.
PART NO.
OLD PART NO.
1
157944-8521
157944-8520
2
PART NAME
QTY
APPLICATION
UNIVERSAL VISE
1
For disassembling & reassembling pump (for fixing brackets 157944-7820, 157944-8720)
157944-7820
BRACKET
1
For mounting PES-A, -AD, -MD pumps in universal vise (used together with bracket: 157944-8720)
3
157944-8720
BRACKET
1
For mounting PE-A, -AD, -MD pumps in universal vise
4
157910-0300
RATCHET HANDLE
1
Used together with socket wrench and special wrench
5
157910-1120
L-SHAPED HANDLE
1
Used together with socket wrench and special wrench
6
157911-2100
SPANNER
2
For removing and installing RQ and pneumatic governor link fixing bolt and nut (SW9mm)
7
157913-0100
BOX WRENCH
1
For removing and installing in-line pump supply pump fixing nut (SW10mm)
8
157913-3120
BOX WRENCH
1
For adjusting full-load stopper bolt of RSV, RSUV governors (SW10mm)
9
157914-0100
SOCKET WRENCH
1
For removing and attaching round nut of SA, SCD timers (SW14mm)
10
157914-0200
SOCKET WRENCH
1
For removing and attaching standard nuts and bolts (SW17mm)
11
157914-0300
SOCKET WRENCH
1
For tightening extractor bolts (SW19mm)
12
157914-0500
SOCKET WRENCH
1
For removing and installing PE pump delivery valve holder (SW22mm)
13
157915-0100
WRENCH
1
For removing and installing RLD, RSV, RAD, RFD governor flyweight fixing nut (2.9mm wide tooth)
14
157915-0300
WRENCH
1
For removing and installing SA, SCD timing device fixing nut (5.9mm wide tooth)
15
157915-4221
WRENCH
1
For adjusting pneumatic governor spring guide assy
16
157916-2620
WRENCH
1
For RSV, RAD, RFD governor idling and torque control adjustment (SW22mm and 3mm wide tooth)
17
157916-5420
SPANNER
1
For fixing SA timing device and pump coupling (10mm and 12mm wide grooves)
18
157920-0320
EXTRACTOR
1
For removing delivery valve (M12x1.0)
19
157921-0120
TAPPET INSERTER
1
For inserting tappet
20
157921-4120
PLUNGER EXTRACTOR
1
For inserting plunger (bolt-type tappet adjustment)
21
157925-0120
BEARING EXTRACTOR
1
For removing PE-A pump bearing outer race (collet diameter 32.5mm)
22
157925-4120
BEARING EXTRACTOR
1
For PE-A pump bearing inner race (camshaft diameter: 17mm)
23
157926-0120
EXTRACTOR
1
For removing PE-A pump control rack sleeve & installing delivery valve gasket
24
157926-7621
EXTRACTOR
1
For removing coupling (M36x1.5)
25
157926-5821
EXTRACTOR
1
For removing PE-A pump with SA, SCD and SAG timing devices (M24x1.5)
26
157931-2501
＊
For holding PE-A high-speed type pump tappet (2.3mm dia. pin)
27
157931-6120
CLAMP
1
For clamping PE-A pump tappet (tappetφ24)
28
157920-5300
OIL SEAL GUIDE
1
For protecting camshaft oil seal (17mm)
29
157920-5400
OIL SEAL GUIDE
1
For protecting camshaft oil seal (20mm)
30
157921-5620
1
For inserting plunger (shim-type tappet adjustment)
31
157931-2501
157931-2500
TAPPET HOLDER
32
157927-2220
157921-3020
TAPPET INSERTER
33
157931-2501
157931-7320
TAPPET HOLDER
34
157925-0520
35
157925-6520
157931-2100
TAPPET HOLDER
PLUNGER EXTRACTOR
＊ 1
For holding PE-A high-speed type pump tappet (2.3mm dia. pin) For removing and installing PE(S)-AD pump tappets
＊
For holding PE-A high-speed type pump tappet (2.3mm dia. pin)
EXTRACTOR
1
For removing PE-A pump bearing outer race (collet dia. 37.7mm)
EXTRACTOR
1
For PE-AD pump bearing inner race (camshaft: dia. 20mm)
＊ one for each cylinder
- 32 -
SPECIAL TOOLS FOR DISASSEMBLY AND REASSEMBLY NO.
PART NO.
OLD PART NO.
PART NAME
QTY
36
105782-4200
MEASURING DEVICE
1
For measuring camshaft end play of PE(S)-A, -AD, -MD pumps (17mm dia. camshaft)
37
105782-4130
MEASURING DEVICE
1
For measuring camshaft end play of PE(S)-A, -AD, -MD pumps (20mm dia. camshaft)
38
157914-2400
SOCKET WRENCH
1
For removing and installing SCDM timer fixing nut (SW12mm)
39
157926-6921
157926-6920 EXTRACTOR
1
For removing SCDM type timing devices (M22x1.5)
40
157926-7021
157926-7220 EXTRACTOR
1
For removing SP type timing devices (M32x1.5)
41
157917-3820
SPANNER
1
For holding SAG, SD timing devices (screw center pitch: 72mm and 85mm)
42
157914-0900
SOCKET WRENCH
1
For removing and installing PE pump (SW32mm)
43
157925-8120
GUIDE
1
For installing bearing outer race
44
157925-9120
GUIDE
1
For installing bearing inner race (for 17mm dia. camshaft)
45
157925-9300
ROD
1
For inserting governor side bearing inner race
46
157925-9500
PUSH ROD
1
For inserting bearing inner race
47
157925-9600
BUSH
1
For inserting bearing inner race
48
157925-9700
HOLDER
1
For inserting bearing inner race
49
157921-6120
PLUNGER EXTRACTOR
1
For inserting plunger
50
157926-9320
EXTRACTOR
1
For removing governor flyweight (M20x1.5)
51
157912-2620
WRENCH
1
For removing laminated coupling (SW14mm)
52
157912-2720
WRENCH
1
For removing laminated coupling (SW17mm)
- 33 -
APPLICATION
SPECIAL TOOLS FOR DISASSEMBLY AND REASSEMBLY 1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
- 34 -
SPECIAL TOOLS FOR DISASSEMBLY AND REASSEMBLY 41
42
43
44
45
46
47
48
49
50
51
52
- 35 -
SPECIAL TOOLS FOR DISASSEMBLY AND REASSEMBLY
PE(S)-P TYPE INJECTION PUMP NO.
PART NO.
OLD PART NO.
1
157944-8521
157944-8520
2
157944-9421
3
PART NAME
QTY
APPLICATION
1
For disassembling & reassembling pump (for fixing brackets 157944-9421, 157944-8620)
157944-9420 BRACKET
1
For mounting PES-P pump in universal vise (used together with bracket 157944-8620)
157944-8620
BRACKET
1
For mounting PE-P pump in universal vise
4
105792-0030
EXTRACTOR
1
For removing plunger block
5
105792-0000
O-RING INSERTER
1
For inserting O-ring (into pump housing)
6
105782-4140
MEASURING DEVICE
1
For measuring camshaft end play of PE(S)-P pumps (25mm dia. camshaft)
7
105782-4380
MEASURING DEVICE
1
For measuring camshaft end play of PE(S)-P pumps (30mm dia. camshaft)
8
157915-6500
SPECIAL WRENCH
1
For removing and installing PE(S)-P pump rack bush fixing screw (4.9mm wide tooth)
9
157916-4821
SPECIAL WRENCH
1
For fixing SP timing device and PE(S)-P pump couplings (12mm and 14mm wide grooves)
10
157923-9620
TAPPET INSERTER
1
For removing and installing PE(S)6P pump tappet assy
11
157920-5300
OIL SEAL GUIDE
1
For protecting camshaft oil seal lip of PE(S)-P pumps (17mm)
12
157920-5500
OIL SEAL GUIDE
1
For protecting camshaft oil seal lip of PE(S)-P pumps (25mm)
13
157927-1300
OIL SEAL GUIDE
1
For protecting camshaft oil seal lip of PE(S)-P pumps (30mm)
14
157920-7720
EXTRACTOR
1
For removing PE(S)-P pump bearing cover (used together with bracket Part No. 157920-9900)
15
157920-9900
BRACKET
1
For removing PE(S)-P pump bearing cover (used together with extractor Part No. 157920-7720)
16
157925-2020
BEARING EXTRACTOR
1
For removing PE-P pump bearing outer race (collet dia. 40.6mm)
17
157925-7120
BEARING EXTRACTOR
1
For removing PE-P pump bearing inner race (25mm dia. camshaft)
18
157926-7621
EXTRACTOR
1
For removing PE-P pump coupling (M36x1.5)
157921-8020
UNIVERSAL VISE
19
157926-5821
157926-6220 EXTRACTOR
1
For removing PE-P pump with SA timing device (M24x1.5)
20
157926-9121
EXTRACTOR
1
For removing governor and PE-P pump coupling (M45x1.5)
21
157931-8400
22
157927-1400
23
＊
For holding PE-P pump tappet (for 10mm camshaft lift)
PLATE
1
Taper gauge for mounting camshaft of PE(S)-P pumps (25 & 30mm diameters)
157944-3521
157944-3520 PLATE
1
For disassembling & reassembling PE(S)-P pump plunger block
24
157921-8900
SHAFT
1
For removing and installing PE(S)8P to 12P pump tappet assy
25
157914-0500
SOCKET WRENCH
1
For removing and installing PE pump delivery valve holder (SW22mm)
26
157931-8500
TAPPET HOLDER
＊
27
157922-4721
PLUNGER INSERTER
1
For inserting PE-P pump plunger
28
157921-5620
PLUNGER INSERTER
1
For inserting PE(S)-P pump plunger (shim-type tappet adjustment)
29
157914-0200
SOCKET WRENCH
1
For removing round nut (SW17)
30
157914-0300
SOCKET WRENCH
1
For removing round nut (SW19)
31
157916-9520
SPECIAL WRENCH
1
For preventing variable timing device rotation
32
157917-3920
SPECIAL WRENCH
1
For holding SAG, SD timing devices (screw center pitches: 95mm and 100mm)
33
157926-7221
157926-7220 EXTRACTOR
1
For removing SP timing devices (M26x1.5)
34
157926-7421
157926-7420 EXTRACTOR
1
For removing SPM timing devices (M30x1.5)
35
157916-2800
1
For removing and installing SP timing device round nut (SW19mm)
157931-4700
157931-4800
TAPPET HOLDER
BOX WRENCH
For holding PE-P pump tappet (for 11mm camshaft lift)
＊ one for each cylinder
- 36 -
SPECIAL TOOLS FOR DISASSEMBLY AND REASSEMBLY NO.
PART NO.
OLD PART NO.
36
157916-2900
BOX WRENCH
1
For removing and installing SP timing device round nut (SW17mm)
37
157915-0100
WRENCH
1
For removing and installing RLD, RSV, RAD, RFD governor flyweight fixing nut (2.9mm wide tooth)
38
157915-0200
WRENCH
1
For removing and installing RQ governor flyweight assy fixing nut (3.9mm wide tooth)
39
157915-0300
WRENCH
1
For removing and installing SA, SCD timer fixing nut (5.9mm wide tooth)
40
157910-1120
HANDLE
1
Used together with socket wrench and special wrench
41
157914-0900
SOCKET WRENCH
1
For removing and installing supply pump plug (SW 32mm)
42
157991-0200
SLEEVE INSERTER
1
For press-fitting camshaft sleeve (25mm dia. camshaft)
43
157992-2700
SLEEVE INSERTER
1
For press-fitting camshaft sleeve (30mm dia. camshaft)
44
157954-1001
DIAL GAUGE
1
For measuring camshaft axial play
45
157992-1500
INSERTER
1
For installing snap-ring to plunger barrel (used together with cap: 157992-1600)
46
157992-1600
CAP
1
For protecting O-ring groove of plunger barrel (used when installing snap-ring)
47
157931-8600
48
157923-8800
157931-4800
PART NAME
TAPPET HOLDER GUIDE
QTY
＊
APPLICATION
For holding tappet (for 12mm camshaft lift)
1
Guide tool for bottom housing plug
49
157925-0720
BEARING EXTRACTOR
1
For removing PE-P pump bearing outer race (collet diameter 51.5mm)
50
157929-0220
BEARING EXTRACTOR
1
For removing PE-P pump drive side bearing inner race (30mm dia. camshaft)
51
157929-0020
BEARING EXTRACTOR
1
For removing PE-P pump governor side bearing inner race (30mm dia. camshaft)
52
157926-9320
EXTRACTOR
1
For removing governor flyweight (M20×1.5)
53
157926-9820
EXTRACTOR
1
For removing governor flyweight (M18×1.0)
54
157992-3200
SLEEVE
1
For drive side oil seal guide (25mm dia. camshaft)
55
157992-3300
SLEEVE
1
For drive side oil seal guide (30mm dia. camshaft)
56
157923-8620
HOOK
1
For removing and installing PE(S)8P to 12P pump tappet assy
57
157912-2720
WRENCH
1
For removing laminated coupling (SW17mm)
58
157912-2820
WRENCH
1
For removing laminated coupling (SW19mm)
59
157931-6921
CLAMP
1
For clamping tappet
＊ one for each cylinder
- 37 -
SPECIAL TOOLS FOR DISASSEMBLY AND REASSEMBLY 1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
- 38 -
SPECIAL TOOLS FOR DISASSEMBLY AND REASSEMBLY 41
42
43
44
46
47
48
49
50
51
52
53
54
55
56
57
58
59
- 39 -
45
SPECIAL TOOLS FOR DISASSEMBLY AND REASSEMBLY
PE(S)-ZW(X) TYPE INJECTION PUMP NO.
PART NO.
OLD PART NO.
1
157944-8521
157944-8520
2
PART NAME
QTY
APPLICATION
UNIVERSAL VISE
1
For disassembling & reassembling pump (for fixing brackets 157944-8620, 157945-0121)
157944-8620
BRACKET
1
For mounting PE-ZW(X) pump in universal vise
3
157945-0121
BRACKET
1
For fixing PES-ZW(X) type pump (used together with bracket: 157944-8620)
4
157931-7800
TAPPET HOLDER
5
157916-4821
6
157914-2000
7
157914-1400
SOCKET WRENCH
1
For removing pump drive gear's locknut (SW30mm)
8
157926-6120
EXTRACTOR
1
For removing RSUV governor's gear
9
157915-6320
WRENCH
1
For removing and installing bottom plug
10
157931-6921
157931-6920
CLAMP
1
For clamping tappet
11
157923-9720
157922-1720
TAPPET INSERTER
1
For removing and installing tappet
12
157921-5220
PLUNGER EXTRACTOR
1
For extracting and installing plunger
13
157929-0321
157929-0320 EXTRACTOR
1
For removing PES-ZW(X) pump's drive gear
14
157842-6222
157842-6221 COUPLING
1
For holding camshaft (for 25mm dia. camshaft; used together with handle 157916-4821)
15
157825-3900
PLATE
1
For removing bearing's inner race
16
157925-1820
BEARING EXTRACTOR
1
For removing bearing's outer race (collet dia. 57.5mm)
17
105782-4380
MEASURING DEVICE
1
For measuring camshaft end play (30mm dia. camshaft)
18
157915-0300
WRENCH
1
For removing and installing flyweight's roundnut
19
157914-1700
SOCKET WRENCH
1
For removing governor gear's fixing nut (SW27mm)
20
157923-5520
EXTRACTOR
1
For removing governor gear shaft
21
157926-9320
157926-6220 EXTRACTOR
1
For removing flyweight
22
157931-9100
TAPPET HOLDER
23
157920-7720
EXTRACTOR
24
157843-2722
25
105782-4140
157916-4820
＊
For holding tappet (12mm camshaft lift)
HANDLE
1
For preventing camshaft rotation
SOCKET WRENCH
1
For removing and installing delivery valve holder (SW32mm)
157843-2721 COUPLING MEASURING DEVICE
＊
For holding the tappet (13mm camshaft lift)
1
For removing bearing cover
1
For holding camshaft (for 30mm dia. camshaft; used together with handle 157916-4821)
1
For measuring camshaft end play (25mm dia. camshaft)
＊ one for each cylinder
- 40 -
SPECIAL TOOLS FOR DISASSEMBLY AND REASSEMBLY 1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
- 41 -
SPECIAL TOOLS FOR DISASSEMBLY AND REASSEMBLY
PE-ZWY TYPE INJECTION PUMP NO.
PART NO.
OLD PART NO.
1
157944-8521
157944-8520
2
PART NAME
QTY
APPLICATION
UNIVERSAL VISE
1
For disassembling & reassembling pump (for fixing brackets 157944-8620, 157945-0720)
157944-8620
BRACKET
1
For mounting pump on universal vise
3
157945-0720
BRACKET
1
For fixing pump (used together with bracket: 157944-8620)
4
105792-0050
EXTRACTOR
1
For removing plunger block
5
105782-4351
105782-4350 MEASURING DEVICE
1
For measuring camshaft end play (35mm dia. camshaft)
6
157923-9720
157922-1720
TAPPET INSERTER
1
For removing and installing tappet
7
157843-8821
COUPLING
1
Used for turning pump camshaft (35mm dia. camshaft)
8
157920-7720
EXTRACTOR
1
For removing pump bearing cover (used together with bracket Part No. 157920-9900)
9
157925-1820
BEARING EXTRACTOR
1
For removing bearing's outer race (collet dia. 57.5mm)
10
157825-3900
PLATE
1
For removing bearing's inner race
11
157916-4821
WRENCH
1
For holding camshaft
12
157931-8800
157931-7500
13
157926-8321
157926-8320 EXTRACTOR
14
157945-0520
15
TAPPET HOLDER
＊
For holding tappet
1
For removing pump side coupling
PLATE
1
For disassembling plunger block
157914-0800
SOCKET WRENCH
1
For removing PE-Z pump delivery valve holder (SW32mm)
16
157914-0500
SOCKET WRENCH
1
For removing and installing plunger block locknut (SW22mm)
17
157922-1620
PLUNGER INSERTER
1
For inserting plunger
18
157924-4220
GUIDE
1
For removing control pinion and upper spring seat
19
157915-0300
WRENCH
1
For removing and installing flyweight's roundnut
20
157926-5821
1
For removing RSUV governor flyweight (M24x1.5)
21
157914-1700
157926-6220 EXTRACTOR SOCKET WRENCH
1
For removing governor gear fixing nut (SW27mm)
22
157926-9121
EXTRACTOR
1
For removing governor and PE-Z pump coupling (M45x1.5)
23
157923-5520
EXTRACTOR
1
For removing governor drive shaft
24
157910-1120
HANDLE
1
Used together with socket wrench and special wrench
25
157931-6921
CLAMP
1
For clamping tappet
26
157828-7200
PLATE
1
Taper gauge for mounting camshaft
27
157917-4020
SPECIAL WRENCH
1
For holding coupling
＊ one for each cylinder
- 42 -
SPECIAL TOOLS FOR DISASSEMBLY AND REASSEMBLY 1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
- 43 -
SPECIAL TOOLS FOR DISASSEMBLY AND REASSEMBLY
HD-TICS TYPE INJECTION PUMPS (TYPES Ⅰ , Ⅱ & Ⅲ ) QTY NO.
PART NO.
OLD PART NO.
PART NAME
APPLICATION
(Ⅰ) (Ⅱ) (Ⅲ) 1
157944-8521
UNIVERSAL VISE
1
1
1
For disassembling & reassemblimg pump (for fixing brackets 157945-1201, -1301)
2/1
157945-1301
BRACKET
1
1
1
For mounting base type pump in universal vise
2/2
157945-1201
BRACKET
1
1
1
For mounting base type pump in universal vise
2/3
157945-2320
BOLT ASSY
1
1
1
3
157944-9421
BRACKET
1
1
4
157912-2720
WRENCH
1
1
1
For removing laminated coupling (SW17mm)
5
157912-2820
WRENCH
1
1
1
For removing laminated coupling (SW19mm)
6
157917-3920
SPANNER
1
1
1
For timing device and coupling
7
157926-9121
EXTRACTOR
1
1
1
For removing pump side coupling (M45x1.5)
8
157926-2320
EXTRACTOR
1
1
1
For removing pump side coupling (M45x1.5)
9
157926-9220
EXTRACTOR
1
1
10
157912-2320
SPANNER
1
1
1
For rack sensor
11
157843-2722
COUPLING
1
1
1
For fixing pump
12
157916-4821
WRENCH
1
1
1
13
157913-0100
WRENCH
1
1
1
14
157913-6000
WRENCH
1
1
1
15
157931-8600
TAPPET HOLDER
＊
＊
16
157931-9300
TAPPET HOLDER
17
157920-7720
EXTRACTOR
1
1
18
157921-8900
SHAFT
1
1
19
157926-1000
PUSH ROD
1
1
1
For removing bottom plugs
20
157923-9620
TAPPET INSERTER
1
1
1
For removing and installing tappet
21
157931-6921
CLAMP
1
1
1
For clamping tappet (tappetφ38)
22
157921-5620
PLUNGER INSERTER
1
1
1
For inserting plunger (shim-type tappet adjustment)
23
157922-4721
PLUNGER INSERTER
1
1
1
For removing and installing plunger
24
157915-6500
SPECIAL WRENCH
1
1
1
For removing and installing rack bush fixing screw (4.9mm wide tooth)
25
105792-0030
EXTRACTOR
1
1
1
For removing plunger block
26
157915-9000
WRENCH
1
1
1
For removing and installing screw bushing (at control rack)
27
157929-0220
EXTRACTOR
1
1
1
For removing drive side bearing inner race
28
157929-0020
EXTRACTOR
1
1
1
For removing governor side bearing inner race
29
157925-0720
EXTRACTOR
1
1
1
For removing bearing outer race (collet dia. 51.5mm)
30
157944-3521
PLATE
1
1
1
For disassembling & reassembling plunger block
For mounting pump in universal vise (M10x1.5; L=90mm; SW17mm) For mounting flange type pump in universal vise (used together with brackets: 157945-1201, -1301)
For removing timer and pump side coupling (M56x1.5)
＊ 1
For fixing SP timing device and pump couplings (12mm and 14mm wide grooves) For removing and installing in-line pump supply pump fixing nut (SW10mm) For removing and installing screw bushing (at timing rod) For holding tappet (for 14mm camshaft lift; cam baseφ32) For holding tappet (for 16mm camshaft lift; cam baseφ32) For removing HD-TICS pump bearing cover (used together with bracket Part No. 157920-9900) For removing and installing pump tappet assy (8 - 12 cylinders)
＊ one for each cylinder
- 44 -
SPECIAL TOOLS FOR DISASSEMBLY AND REASSEMBLY QTY NO.
PART NO.
OLD PART NO.
PART NAME
APPLICATION
(Ⅰ) (Ⅱ) (Ⅲ) 31
157922-3800
O-RING GUIDE
32
157923-8100
O-RING GUIDE
33
157922-3700
O-RING GUIDE
34
157922-3920
35
1
For removing and installing plunger barrel's upper O-ring For removing and installing plunger barrel's upper O-ring For removing and installing plunger barrel's lower O-ring
1
1
1
1
1
PLUNGER GUIDE
1
1
1
Center guide for timing sleeve
157927-1400
PLATE
1
1
1
For confirming camshaft position
36
105782-4380
MEASURING DEVICE
1
1
1
For measuring camshaft end play (30mm diameter camshaft)
37
157992-3300
SLEEVE
1
1
1
For oil seal guide (drive side)
38
157992-2700
SLEEVE INSERTER
1
1
1
For pressfitting camshaft sleeve (30mm diameter camshaft)
39
157923-8800
GUIDE
1
1
1
Guide tool for bottom housing plug
40
157915-8700
WRENCH
1
1
1
For removing U-shaped link fixing screw (SW 4mm)
41
157915-8800
WRENCH
1
1
1
For removing and installing starting advance mechanism's U-shaped link fixing bolts (SW5mm)
42
157915-8900
WRENCH
1
1
1
For removing philips head screw
43
157923-8620
HOOK
1
1
1
For removing and installing tappet (8 - 12 cylinders)
44
157920-5300
OIL SEAL GUIDE
1
1
1
For protecting camshaft oil seal lip of pump (17mm)
45
157929-2320
WRENCH
1
1
For removing front plug
46
157914-0500
SOCKET WRENCH
1
1
1
For removing and installing delivery valve holder (SW22mm)
47
157926-9320
EXTRACTOR
1
1
1
For removing governor flyweight (M20×1.5)
48
157926-9820
EXTRACTOR
1
1
1
For removing governor flyweight (M18×1.0)
49
157912-2900
SPANNER
1
1
1
For removing and installing rack sensor core
- 45 -
SPECIAL TOOLS FOR DISASSEMBLY AND REASSEMBLY 1
2/1
2/2
2/3
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
- 46 -
SPECIAL TOOLS FOR DISASSEMBLY AND REASSEMBLY 39
40
41
44
45
46
42
47
49
- 47 -
43
48
SPECIAL TOOLS FOR DISASSEMBLY AND REASSEMBLY
MD-TICS TYPE INJECTION PUMP NO.
PART NO.
OLD PART NO.
1
157944-8521
157944-8520
2
PART NAME
QTY
APPLICATION
UNIVERSAL VISE
1
For disassembling and reassembling pump (for fixing brackets 157944-8620, 157944-8720)
157944-8620
BRACKET
1
For fixing flange type pump in universal vise
3
157944-8720
BRACKET
1
For fixing base type pump in universal vise
4
157945-1021
BRACKET
1
For fixing flange type pump in universal vise (used together with bracket: 157944-8620)
5
157917-3820
SPANNER
1
For preventing coupling rotation
6
157917-3920
SPANNER
1
For preventing coupling rotation
7
157926-7421
EXTRACTOR
1
For removing SPM timer and coupling (M30x1.5)
8
157926-7021
EXTRACTOR
1
For removing SPG timer (M32x1.5)
9
157926-7621
EXTRACTOR
1
For removing coupling (M36x1.5)
10
157926-8621
EXTRACTOR
1
For removing coupling (M42x1.5)
11
157926-9121
EXTRACTOR
1
For removing coupling (M45x1.5)
12
157916-5420
SPANNER
1
For preventing coupling rotation
13
157923-9820
TAPPET INSERTER
1
For removing and installing tappets
14
157931-8700
TAPPET HOLDER
6
For supporting tappets
15
157931-7120
CLAMP
1
For removing and installing tappets
16
157921-4120
PLUNGER INSERTER
1
For removing and installing plungers
17
157921-5620
EXTRACTOR
1
For removing and installing control sleeve and upper spring seats
18
157925-2020
EXTRACTOR
1
For removing bearing's outer race
19
157929-0920
EXTRACTOR
1
For removing bearing's inner race
20
105792-0030
EXTRACTOR
1
For removing plunger block
21
157944-3521
PLATE
1
For disassembling plunger block assembly
22
157922-9600
O-RING GUIDE
1
For removing and installing plunger barrel's lower O-ring
23
157922-9700
O-RING GUIDE
1
For removing and installing plunger barrel's upper O-ring
24
157922-9020
PLUNGER GUIDE
1
For inserting plungers
25
157992-3200
SLEEVE
1
For protecting oil seal lip (shaft dia: 25mm
26
157991-0200
SLEEVE INSERTER
1
For pressfitting camshaft sleeve (shaft dia: 25mm)
27
105782-4140
MEASURING DEVICE
1
For measuring camshaft end play (shaft dia: 25mm)
28
157915-9000
SPECIAL WRENCH
1
For removing and installing screw bushing (at control rack)
29
157913-6000
SPECIAL WRENCH
1
For removing and installing screw bushing (at timing rod)
30
157922-9300
GRIP
1
For removing and installing timing rod
31
157922-9200
GUIDE PIN
1
For pressfitting timing rod bushing
32
157922-9100
GUIDE
1
For pressfitting timing rod bearing
33
157926-1000
PUSH ROD
1
For removing bottom plugs
34
157922-9500
GUIDE
1
For pressfitting bottom plugs
35
157922-7720
PUSH ROD
1
For pressfitting rod bushing (for right hand governor)
36
157922-8420
PUSH ROD
1
For pressfitting rod bushing (for left hand governor)
37
157929-0520
PUSH ROD
1
For pressfitting outer ring bushing
38
157912-2720
WRENCH
1
For loosening 17mm nut
39
157912-2820
WRENCH
1
For loosening 19mm nut
40
157914-0500
SOCKET WRENCH
1
For removing and installing delivery valve holders (SW22mm)
- 48 -
SPECIAL TOOLS FOR DISASSEMBLY AND REASSEMBLY NO.
PART NO.
OLD PART NO. PART NAME
QTY
APPLICATION
41
157842-6222
COUPLING
1
For disassembling and reassembling injection pump (shaft dia: 25mm)
42
157927-1400
PLATE
1
For confirming camshaft position
43
157920-5300
OIL SEAL GUIDE
1
For protecting oil seal lip (shaft dia. 17mm)
44
157926-9320
EXTRACTOR
1
For removing governor flyweight (M20×1.5)
45
157926-9820
EXTRACTOR
1
For removing governor flyweight (M18×1.0)
46
157917-3321
WRENCH
1
For preventing coupling rotation
47
157913-0100
WRENCH
1
For removing and installing in-line pump supply pump fixing nut (SW10mm)
48
157915-8700
WRENCH
1
For removing U-shaped link fixing screws (SW4mm)
49
157915-8800
WRENCH
1
For removing and installing starting advance mechanism's Ushaped link fixing bolt (SW5mm)
50
157915-8900
WRENCH
1
For removing phillips head screw
51
157912-2900
SPANNER
1
For removing and installing rack sensor core
- 49 -
SPECIAL TOOLS FOR DISASSEMBLY AND REASSEMBLY 1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
- 50 -
SPECIAL TOOLS FOR DISASSEMBLY AND REASSEMBLY 41
42
43
44
45
46
47
48
49
50
51
- 51 -
SPECIAL TOOLS FOR DISASSEMBLY AND REASSEMBLY
MITICS TYPE INJECTION PUMP NO.
PART NO.
OLD PART NO.
PART NAME
1
157944-8521
UNIVERSAL VISE
1
For disassembling and reassembling pump (for fixing bracket 157944-8620)
2
157944-8620
BRACKET
1
For mounting pump in universal vise
3
157945-1021
BRACKET
1
For fixing drive side (used together with bracket: 157944-8620)
4
157926-7421
EXTRACTOR
1
For removing coupling (M30x1.5)
5
157916-5420
SPANNER
1
For preventing coupling rotation (10mm and 12mm wide grooves)
6
157923-9820
TAPPET INSERTER
1
For removing and installing tappet
7
157931-8700
TAPPET HOLDER
4
For supporting tappet (for 12mm camshaft lift; cam baseφ34)
8
157931-7120
CLAMP
1
For clamping tappet
9
157921-4120
PLUNGER INSERTER
1
For inserting plunger
10
157921-5620
EXTRACTOR
1
For inserting control sleeve and upper spring seat
11
157925-2020
EXTRACTOR
1
For removing bearing outer race (collet diameter 40.6mm)
12
157929-0920
EXTRACTOR
1
For removing bearing inner race
13
105792-0030
EXTRACTOR
1
For removing plunger block
14
157944-3521
PLATE
1
For disassembling and reassembling plunger block
15
157922-9600
O-RING GUIDE
1
For removing and installing plunger barrel's lower O-ring
16
157922-9700
O-RING GUIDE
1
For removing and installing plunger barrel's upper O-ring
17
157922-9020
PLUNGER GUIDE
1
For installing plunger
18
157992-3200
SLEEVE
1
For protecting oil seal lip (25mm shaft diameter)
19
105782-4140
MEASURING DEVICE
1
For measuring camshaft (25mm dia. camshaft)
20
157915-9000
SPECIAL WRENCH
1
For removing and installing screw bushing (at control rack)
21
157913-6000
SPECIAL WRENCH
1
For removing and installing screw bushing (at timing rod)
22
157922-9300
GRIP
1
For removing and installing timing rod
23
157922-9100
GUIDE
1
For pressfitting timing rod bushing
24
157926-1000
PUSH ROD
1
For removing bottom plugs
25
157922-9500
GUIDE
1
For pressfitting bottom plugs
26
157914-0500
SOCKET WRENCH
1
For removing and installing delivery valve holder (SW22mm)
27
157842-6222
1
Used for adjustment (25mm diameter camshaft)
28
157927-1400
PLATE
1
For confirming camshaft position
29
157917-3321
WRENCH
1
For preventing coupling rotation
30
157917-3220
WRENCH
1
For preventing drive side gear rotation (for small module gear)
31
157922-9200
GUIDE PIN
1
For pressfitting timing rod bushing
32
157922-8420
PUSH ROD ASSEMBLY
1
For pressfitting control rack bushing (for left hand governor)
33
157929-0520
PUSH ROD ASSEMBLY
1
For pressfitting bearing outer race
34
157991-0200
SLEEVE INSERTER
1
For pressfitting camshaft sleeve (25mm diameter camshaft)
35
157915-8700
WRENCH
1
For removing U-shaped link fixing screws (SW4mm bolt)
36
157915-8800
WRENCH
1
For removing and installing starting advance mechanism's Ushaped link fixing bolts (SW5mm)
37
157912-2900
SPANNER
1
For removing and installing rack sensor core
38
157913-0100
WRENCH
1
For removing and installing in-line pump supply pump fixing nut (SW10mm)
39
157914-3500
SOCKET WRENCH
1
For removing and installing outer coupling shaft (SW14mm)
40
157927-3720
CASE
1
For storing magnet coupling
157842-6221 COUPLING
QTY
- 52 -
APPLICATION
SPECIAL TOOLS FOR DISASSEMBLY AND REASSEMBLY NO.
PART NO.
OLD PART NO.
PART NAME
QTY
41
157914-3400
SOCKET WRENCH
1
For removing and installing solenoid switch fixing nut (SW27mm)
42
157915-9100
WRENCH
1
For removing and installing minimum stopper fixing nut
43
157927-3420
PLUG INSERTER
1
For pressfitting minimum stopper plug
44
157927-3220
BLOCK GAUGE
1
For measuring magnet coupling ball position
45
157927-3900
GAUGE
1
Used together with block gauge (Part No. 157927-3220)
46
157932-0820
GUIDE
1
For drive side flange cover installation
47
157917-3720
WRENCH
1
For preventing drive side gear rotation (for large module gear)
48
157915-8900
WRENCH
1
For removing philips head screw
- 53 -
APPLICATION
SPECIAL TOOLS FOR DISASSEMBLY AND REASSEMBLY 1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
- 54 -
SPECIAL TOOLS FOR DISASSEMBLY AND REASSEMBLY 41
42
43
46
47
48
44
- 55 -
45
SPECIAL TOOLS FOR DISASSEMBLY AND REASSEMBLY
VE TYPE INJECTION PUMP NO.
PART NO.
OLD PART NO.
1
157944-8521
157944-8520
2
PART NAME
QTY
APPLICATION
UNIVERSAL VISE
1
For disassembling and reassembling pump (for fixing brackets 157944-7200, 157944-7920)
157944-7920
BRACKET
1
For mounting pump
3
157944-7200
BRACKET
1
For mounting pump in universal vise
4
010010-2200
BOLT
1
For fixing bracket (157944-7200)
5
157829-0420
MEASURING DEVICE
1
For adjusting "KF" and "K" dimensions (Iess dial gauge)
6
157829-1100
BLOCK GAUGE
1
For measuring "MS" dimension (used for setting governor lever position)
7
157829-0720
INSERTER
1
For mounting control shaft (M6x1)
8
157914-2500
SOCKET WRENCH
1
For tightening head plug
9
157913-7000
SOCKET WRENCH
1
For removing and installing regulating valve
10
157914-2700
SOCKET WRENCH
1
For removing and installing pivot bolt for supporting governor lever
11
157829-5420
FEED PUMP HOLDER
1
For removing and installing feed pump
12
157915-2620
ADJUSTING DEVICE
1
For adjusting and tightening governor shaft (SW5mm; 3.5mm wide tooth)
13
157914-1100
SOCKET WRENCH
1
For removing and installing delivery valve holder (SW14mm)
14
157922-0900
OIL SEAL GUIDE
1
For protecting driveshaft oil seal (17mm dia driveshaft)
15
157922-1000
OIL SEAL GUIDE
1
For protecting driveshaft oil seal (20mm dia driveshaft)
16
157922-1100
OIL SEAL GUIDE
1
For protecting driveshaft oil seal (20mm dia long stem driveshaft)
17
157925-2420
OIL SEAL EXTRACTOR
1
For removing oil seal (shaft diameter 17mm)
18
157925-2720
OIL SEAL EXTRACTOR
1
For removing oil seal (shaft diameter 20mm)
19
157829-7520
BLOCK GAUGE
1
For measuring "MS" dimension of boost compensator lever
20
157829-7620
BLOCK GAUGE
1
For adjusting boost compensator lever position
21
157829-8621
157829-8620 MEASURING DEVICE
1
For measuring "MS" dimension (left-hand thread M10x1)
22
157841-9201
157841-9200
HOLDER
1
For measuring "MS" dimension (right-hand thread M10x1)
23
157829-3520
MEASURING DEVICE
1
For measuring "MS" dimension (dial gauge Part No. 1579544101). Used together with measuring device 157829-8621 or 157841-9201
24
157954-3601
1
For measuring "KF" and "K" dimension; measuring range: 0-10mm (x0.01mm)
25
157844-1020
HOLDER
1
For measuring pump housing plain bearing wear (used togerther with dial gauge 157954-4101)
26
105782-4130
MEASURING DEVICE
1
For measuring pump housing plain bearing wear (20mm diameter driveshaft)
27
105782-4200
MEASURING DEVICE
1
For measuring pump housing plain bearing wear (17mm diameter driveshaft)
28
157954-4101
1
For measuring pump housing plain bearing wear; measuring range: 0-4mm (x0.01mm)
157954-3600 DIAL GAUGE
157954-4100 DIAL GAUGE
Note: Key nos 5 to 20 are included in the special VE pump tool kit (105790-6040). Key no 28 is included with key no 23 (measuring device: 157829-3520).
- 56 -
SPECIAL TOOLS FOR DISASSEMBLY AND REASSEMBLY 1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
- 57 -
SPECIAL TOOLS FOR DISASSEMBLY AND REASSEMBLY
VE (COVEC-F) TYPE INJECTION PUMP NO.
PART NO.
OLD PART NO.
1
157944-8521
157944-8520
2
PART NAME
QTY
APPLICATION
UNIVERSAL VISE
1
For disassembling and reassembling pump (for fixing brackets 157944-7200, 157944-7920)
157944-7920
BRACKET
1
For mounting pump
3
157944-7200
BRACKET
1
For mounting pump in universal vise
4
010010-2200
BOLT
1
For fixing bracket (157944-7200)
5
157829-0420
MEASURING DEVICE
1
For adjusting "KF" and "K" dimensions (Iess dial gauge)
6
157914-2500
SOCKET WRENCH
1
For tightening head plug
7
157913-7000
SOCKET WRENCH
1
For removing and installing regulating valve
8
157829-5420
FEED PUMP HOLDER
1
For removing and installing feed pump
9
157914-1100
SOCKET WRENCH
1
For removing and installing delivery valve holder (SW14mm)
10
157922-0900
OIL SEAL GUIDE
1
For protecting driveshaft oil seal (17mm dia driveshaft)
11
157922-1100
OIL SEAL GUIDE
1
For protecting driveshaft oil seal (20mm dia long stem driveshaft)
12
157925-2420
OIL SEAL EXTRACTOR
1
For removing oil seal (shaft diameter 17mm)
13
157925-2720
OIL SEAL EXTRACTOR
1
For removing oil seal (shaft diameter 20mm)
14
157954-3601
1
For measuring "KF" and "K" dimensions; measuring range: 0-10mm (x0.01mm)
15
157844-1020
HOLDER
1
For measuring driveshaft clearance (used together with dial gauge 157954-4101)
16
105782-4130
MEASURING DEVICE
1
For measuring driveshaft end play (20mm diameter driveshaft)
17
105782-4200
MEASURING DEVICE
1
For measuring driveshaft end play (17mm diameter driveshaft)
18
157954-4101
1
For measuring drive shaft clearance; measuring range: 0-4mm (x0.01mm)
157954-3600 DIAL GAUGE
157954-4100 DIAL GAUGE
Note: Key nos 5 to 13 are included in the special VE pump tool kit (105790-6040).
- 58 -
SPECIAL TOOLS FOR DISASSEMBLY AND REASSEMBLY 1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
- 59 -
SPECIAL TOOLS FOR DISASSEMBLY AND REASSEMBLY
VE TYPE INJECTION PUMP BOOST COMPENSATOR (BCS) NO.
PART NO.
1
157845-6200
2
157829-9700
3 4
1
OLD PART NO.
PART NAME
157844-4400 EXTRACTOR
QTY
APPLICATION
1
For removing BCS lever
GUIDE PIN
1
For fixing screw bushing
157829-7620
BLOCK GAUGE
1
For adjusting VE pump boost compensator lever position
157844-4220
COVER
1
For adjusting diaphragm mounting position
2
3
4
- 60 -
SPECIAL TOOLS FOR DISASSEMBLY AND REASSEMBLY
PFR TYPE INJECTION PUMP QTY NO.
PART NO.
OLD PART NO.
PART NAME
APPLICATION MD
KD
KX
1
1
For removing and installing delivery valve holder (SW19mm)
1
157914-1500
SOCKET WRENCH
2
157914-2900
SOCKET WRENCH
1
For removing and installing delivery valve holder (SW17mm)
3
157915-8101
SOCKET WRENCH
1
For removing and installing sleeve flange fixing bolt (star shaped)
4
157915-8200
SOCKET WRENCH
1
For removing and installing sleeve flange fixing bolt (width across flats: 5mm)
5
157928-2600
PINCETTE
1
6
157914-3100
SOCKET WRENCH
157915-8100
2
1
3
1
1
For removing and installing control sleeves, plunger, etc.
1
For removing and installing sleeve flanges, fixing bolts
4
5
6
PFR1KX TYPE INJECTION PUMP NO.
PART NO.
1
157920-6400
OLD PART NO.
PART NAME PIN
QTY 1
1
- 61 -
APPLICATION For removing delivery valve seat (M6x1)
SPECIAL TOOLS FOR DISASSEMBLY AND REASSEMBLY
RLD TYPE MECHANICAL GOVERNOR NO.
PART NO.
1
157915-0100
2
157926-9320
3
OLD PART NO.
PART NAME
QTY
APPLICATION
1
For removing and installing governor flyweight fixing nut (2.9mm wide tooth)
157926-5110 EXTRACTOR
1
For removing flyweight and coupling (M20x1.5)
157913-5321
157913-5320
WRENCH
1
For removing RLD-E type governor shaft locknut
4
157913-5402
157913-5401 WRENCH
1
For removing RLD-E type governor idling spring locknut
5
157914-2400
BOX WRENCH
1
For removing and installing governor housing fixing bolt (SW12mm)
6
157913-3620
WRENCH
1
For adjusting torque cam (SW 7mm; with screwdriver)
7
157923-7900
157923-5800 ROD
1
For pressfitting plate plug of RLD-E type governor torque cam and tension lever pin (for 18 mm dia. plug)
8
157923-7300
157923-5900 ROD
1
For pressfitting plate plug of RLD-E type governor shaft (for 22 mm dia. plug)
9
157923-6001
157923-6000 ROD
1
For pressfitting plate plug of RLD-E type governor idling spring (for 26 mm dia. plug)
10
157913-3520
WRENCH
1
For adjusting boost compensator spring (SW10 mm; with screwdriver)
11
157927-2700
ROD
1
For pressfitting plate plug of RLD-E type (with boost compensator) governor shaft (for 22 mm dia. plug)
WRENCH
1
2
3
4
5
6
7
8
9
10
11
- 62 -
SPECIAL TOOLS FOR DISASSEMBLY AND REASSEMBLY
MEMO
- 63 -
SPECIAL TOOLS FOR DISASSEMBLY AND REASSEMBLY
RLD-J TYPE MECHANICAL GOVERNOR NO.
PART NO.
OLD PART NO.
1
157923-9220
157923-6820
2
PART NAME
QTY
APPLICATION
GUIDE ASSEMBLY
1
For installing speed control lever shaft oil seal
157923-7000
GUIDE
1
For installing speed control lever shaft snapring
3
157913-6220
WRENCH
1
For idling spring adjustment and locknut removal and installation
4
157913-6720
WRENCH
1
For torque cam adjustment
5
157923-7220
WRENCH
1
For adjusting boost compensator notch
6
157923-7300
ROD
1
For installing governor shaft plug and torque cam adjusting plug
7
157923-7500
ROD
1
For installing idle spring assembly plug
8
157923-7900
ROD
1
For installing tension lever shaft plug
9
157923-7622
GUIDE PLATE
1
For aligning rack connecting link position (for right hand governor )
10
157923-7822
GUIDE PLATE
1
For aligning rack connecting link position (for left hand governor)
11
157923-6720
GUIDE ASSEMBLY
1
For installing oil seal to threaded end of stop lever shaft
12
157913-3520
WRENCH
1
For adjusting boost compensator spring (SW10mm; with screwdriver)
13
157913-7220
WRENCH
1
For removing governor shaft locknuts
14
157915-0100
WRENCH
1
For removing and installing governor flyweight fixing nut (2.9mm wide tooth)
15
157926-9320
157926-5110 EXTRACTOR
1
For removing governor flyweight (M20x1.5)
16
157926-9820
157923-8220 EXTRACTOR
1
For radial rubber damper equipped flyweight (M18x1.5)
157913-5320
- 64 -
SPECIAL TOOLS FOR DISASSEMBLY AND REASSEMBLY 1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
- 65 -
SPECIAL TOOLS FOR DISASSEMBLY AND REASSEMBLY
RLD-L TYPE MECHANICAL GOVERNOR NO.
PART NO.
OLD PART NO.
PART NAME
QTY
1
157923-9420
GUIDE PLATE
1
For aligning rack link position
2
157923-9500
HOLDER
1
For supporting guide lever when tightening tension lever - guide lever nut
Note: Standard tools are RLD-J type governor tools. 1
2
- 66 -
APPLICATION
SPECIAL TOOLS FOR DISASSEMBLY AND REASSEMBLY
RLD-M TYPE MECHANICAL GOVERNOR NO.
PART NO.
OLD PART NO.
PART NAME
1
157923-9220
OIL SEAL GUIDE
1
For assembling speed lever shaft oil seal
2
157923-7000
GUIDE
1
For installing speed control lever shaft snapring
3
157913-6220
WRENCH
1
For idling spring adjustment and locknut removal and installation
4
157913-6720
WRENCH
1
For torque cam adjustment
5
157923-7220
WRENCH
1
For adjusting boost compensator notch
6
157923-7300
ROD
1
For installing governor shaft plug and torque cam adjusting plug
7
157923-7500
ROD
1
For installing idle spring assembly plug
8
157923-7900
ROD
1
For installing tension lever shaft plug
9
157923-7822
GUIDE PLATE
1
For aligning rack connecting link position (for left hand governor)
10
157923-6720
OIL SEAL GUIDE
1
For assembling stop lever shaft and converse lever shaft oil seals
11
157913-3520
WRENCH
1
For adjusting boost compensator spring (SW10mm; with screwdriver)
12
157913-7220
WRENCH
1
For removing governor shaft locknut
1
For removing and installing governor flyweight fixing nut (2.9mm wide tooth)
WRENCH
QTY
APPLICATION
13
157915-0100
14
157926-9320
157926-5110 EXTRACTOR
1
For removing governor flyweight (M20x1.5)
15
157926-9820
EXTRACTOR
1
For radial rubber damper equipped flyweight (M18x1.5)
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
- 67 -
SPECIAL TOOLS FOR DISASSEMBLY AND REASSEMBLY
RSV TYPE MECHANICAL GOVERNOR NO.
PART NO.
1
157915-0100
2
157926-9320
3
157926-9820
1
OLD PART NO.
PART NAME
QTY
APPLICATION
1
For removing and installing governor flyweight fixing nut (2.9mm wide tooth)
157926-5110 EXTRACTOR
1
For removing governor flyweight (M20x1.5)
EXTRACTOR
1
For radial rubber damper equipped flyweight (M18x1.5)
WRENCH
2
3
- 68 -
SPECIAL TOOLS FOR DISASSEMBLY AND REASSEMBLY
RFD(K) TYPE MECHANICAL GOVERNOR NO.
PART NO.
1
157915-0100
2
157926-9320
3
157926-9820
1
OLD PART NO.
PART NAME
QTY
APPLICATION
1
For removing and installing governor flyweight fixing nut (2.9mm wide tooth)
157926-5110 EXTRACTOR
1
For removing governor flyweight (M20x1.5)
EXTRACTOR
1
For radial rubber damper equipped flyweight (M18x1.5)
WRENCH
2
3
- 69 -
SPECIAL TOOLS FOR DISASSEMBLY AND REASSEMBLY
RED Ⅲ & Ⅳ TYPE ELECTRONIC GOVERNORS NO.
PART NO.
1
157920-5300
OIL SEAL GUIDE
1
For protecting camshaft oil seal (17mm)
2
157923-6420
EXTRACTOR
1
For removing sensing gear (M6x1.0)
3
157927-0920
EXTRACTOR
1
For removing sensing gear (M8x1.25)
1
OLD PART NO.
2
PART NAME
QTY
3
- 70 -
APPLICATION
SPECIAL TOOLS FOR DISASSEMBLY AND REASSEMBLY
RHD TYPE MECHANICAL GOVERNOR TOOL KIT (Part No. 307610-0010) NO.
PART NO.
OLD PART NO.
PART NAME
QTY
APPLICATION
1
376100-2000
CASE
1
For tool kit
2
376100-2100
SPANNER
1
For removing and installing regulating valve (SW22mm and 24mm)
3
376100-2200
SCREWDRIVER
1
For removing and installing cover fixing bolt (tip thickness: 0.9mm)
4
376100-2300
SCREWDRIVER
1
For adjusting speed droop adjuster (tip thickness: 0.5mm)
5
376100-2400
PLIERS
1
For removing split pin
6
376100-2500
SPANNER
1
For removing and installing plug (SW17mm)
7
376100-2600
HEXAGON WRENCH
1
For removing and installing terminal arm fixing screw (SW 3mm)
8
376100-2700
HEXAGON WRENCH
1
For removing and installing base fixing bolt (SW5mm)
9
376100-2800
EXTRACTOR
1
For removing terminal arm taper pin
1
2
3
4
6
7
8
9
- 71 -
5
SPECIAL TOOLS FOR DISASSEMBLY AND REASSEMBLY
TIMING DEVICES SA TYPE TIMING DEVICE TOOL KIT (Part No. 105790-5010) NO.
PART NO.
OLD PART NO.
PART NAME
1
157905-0120
TOOL BOX
1
For timing device tools
2
157916-6120
BAND
1
For removing and installing timing device case
3
157924-0120
FLANGE INSERTER
1
For installing timing device flange
4
157924-0600
OIL SEAL GUIDE
1
Outside diameter: 75mm
5
157924-0700
OIL SEAL GUIDE
1
Outside diameter: 94mm
6
157924-0810
OIL SEAL INSERTER
1
For inserting timing device oil seal
7
157932-0100
SUPPORTER
2
For supporting timing device springs
8
157932-0300
SUPPORTER
2
For supporting timing device springs
1
2
3
6
7
8
NO.
PART NO.
1
157914-0100
2
157926-5821
1
OLD PART NO.
PART NAME SOCKET WRENCH
157926-6210 EXTRACTOR
QTY
APPLICATION
4
QTY
5
APPLICATION
1
For removing and attaching timer round nut (SW14mm)
1
For removing timing device (M24x1.5)
2
- 72 -
SPECIAL TOOLS FOR DISASSEMBLY AND REASSEMBLY
SCD TYPE TIMING DEVICE TOOL KIT (Part No. 105790-5020) NO.
PART NO.
1
157905-0220
TOOL BOX
1
For timing device tools
2
157916-4320
HANDLE
1
For fixing flange when removing and installing timing device round nut
3
157924-1620
INSERTER
1
For timing device
4
157926-5821
157926-5810 EXTRACTOR
1
For removing timing device (M24x1.5)
5
157932-0200
SUPPORTER
2
For supporting timing device springs
1
OLD PART NO.
2
PART NAME
QTY
3
APPLICATION
4
- 73 -
5
SPECIAL TOOLS FOR DISASSEMBLY AND REASSEMBLY
SDZ TYPE TIMING DEVICE TOOL KIT (Part No. 105790-5030) NO.
PART NO.
OLD PART NO.
1
157905-0320
TOOL BOX
1
For timing device tools
2
157916-5200
PIPE
2
Used together with spanner (Part No. 157916-5020)
3
157924-2100
SCREW
1
For fixing timing device holder
4
157924-2200
BUSHING
1
For fixing timing device holder
5
157924-2300
BUSHING
1
For installing timing device flange
6
157916-5020
SUPPORTER
1
For fixing timing device flange
7
157924-2020
BASE
1
For timing device
1
2
6
7
PART NAME
QTY
3
APPLICATION
4
- 74 -
5
SPECIAL TOOLS FOR DISASSEMBLY AND REASSEMBLY
SD TYPE TIMING DEVICE TOOL KIT NO.
PART NO.
1
157916-5320
SPANNER
1
For holding timing device (screw center pitches: 66mm, 72mm and 85mm)
2
157924-2420
INSERTER
1
For inserting timing device flange
3
157926-7021
1
For removing timing device (M32x1.5)
1
OLD PART NO.
PART NAME
157926-7020 EXTRACTOR
2
QTY
3
- 75 -
APPLICATION
SPECIAL TOOLS FOR DISASSEMBLY AND REASSEMBLY
SBZ TYPE TIMING DEVICE TOOL KIT (Part No. 105790-5060) NO.
PART NO.
1
157916-5520
SPANNER
1
For fixing timing device flange
2
157924-2920
INSERTER
1
For assembling timing device
3
157926-5821
BOLT
1
For removing timing device (M24x1.5)
1
OLD PART NO.
2
PART NAME
QTY
3
- 76 -
APPLICATION
SPECIAL TOOLS FOR DISASSEMBLY AND REASSEMBLY
SP TYPE TIMING DEVICE TOOL KIT (Part No. 105790-5050) NO.
PART NO.
OLD PART NO.
PART NAME
1
157916-8320
WRENCH
1
For disassembling and assembling timing device (for fixing flange)
2
157924-4720
BASE
1
For securing timing device
3
157926-7221
1
For removing timing device (M26x1.5)
4
157915-2320
BOX SPANNER
1
For fixing flange when removing and installing round nut
5
157915-2520
BOX SPANNER
1
For fixing flange when removing and installing round nut
6
157916-2800
BOX WRENCH
1
For removing and installing timing device round nut (SW19mm)
7
157916-2900
BOX WRENCH
1
For removing and installing timing device round nut (SW17mm)
8
157924-3520
BASE
1
For fixing timing device flange
9
157926-7021
1
For removing timing device (M32x1.5)
157926-7220 EXTRACTOR
157926-7020 EXTRACTOR
QTY
APPLICATION
1
2
3
4
6
7
8
9
NO.
PART NO.
1
157916-5320
SPANNER
1
For holding timing devices (screw center pitches: 66mm, 72mm and 85mm)
2
157914-1500
SOCKET WRENCH
1
For removing and installing roundnut (SW19mm)
1
OLD PART NO.
PART NAME
QTY
5
2
- 77 -
APPLICATION
SPECIAL TOOLS FOR DISASSEMBLY AND REASSEMBLY
SBZ-A TYPE TIMING DEVICE NO.
PART NO.
1
157916-5720
WRENCH
1
For supporting timing device flange
2
157924-3220
INSERTER
1
For inserting timing device flange (for MITSUBISHI)
3
157926-6921
1
For removing timing device (M22x1.5)
1
OLD PART NO.
PART NAME
157926-6920 EXTRACTOR
2
QTY
3
- 78 -
APPLICATION
SPECIAL TOOLS FOR DISASSEMBLY AND REASSEMBLY
SA-B TYPE TIMING DEVICE NO.
PART NO.
1
157905-0120
TOOL BOX
1
For timing device tools
2
157916-6120
BAND
1
For removing and installing timing device case
3
157924-2720
INSERTER
1
For inserting timing device flange
4
157924-0600
OIL SEAL GUIDE
1
Outside diameter: 75mm
5
157924-2810
OIL SEAL INSERTER
1
For inserting oil seal into timing device case
6
157932-0100
SUPPORTER
2
For supporting timing device springs
1
OLD PART NO.
2
PART NAME
QTY
3
APPLICATION
4
6
- 79 -
5
SPECIAL TOOLS FOR DISASSEMBLY AND REASSEMBLY
SDG TYPE TIMING DEVICE NO.
PART NO.
OLD PART NO.
PART NAME
1
157917-1120
SPANNER
1
For fixing timer housing
2
157917-2220
FLANGE ASSY
1
For timing device; P type pump (camshaft 30mm)
3
157924-4420
157921-9820
SPRING COMPRESSOR
1
For disassembling and reassembling flyweight assembly
4
157926-7621
157926-7620 EXTRACTOR
1
For removing timing device (M36x1.5)
5
157914-0300
1
For tightening extractor bolts (SW 19 mm)
SOCKET WRENCH
QTY
APPLICATION
6
157910-1120
HANDLE
1
Used together with socket wrench and special wrench
7
157924-4720
BASE
1
For securing timing device
8
157924-5320
FLANGE INSERTER
1
For removing and installing screw type timing device cover
1
2
3
6
7
8
4
- 80 -
5
SPECIAL TOOLS FOR DISASSEMBLY AND REASSEMBLY
SDDG TYPE TIMING DEVICE NO.
PART NO.
OLD PART NO.
PART NAME
QTY
APPLICATION
1
157924-2520
BASE
1
For installing timing device
2
157917-1920
FLANGE ASSY
1
For timing device; P type pump (camshaft 30mm)
3
157924-4420
157921-9820
SPRING COMPRESSOR
1
For disassembling and reassembling flyweight assembly
4
157926-7021
157926-7020 EXTRACTOR
1
For removing timing device (M32x1.5)
5
157926-7221
157926-7220 EXTRACTOR
1
For removing timing device (M26x1.5)
6
157914-0300
SOCKET WRENCH
1
For tightening extractor bolts (SW19mm)
7
157910-1120
HANDLE
1
Used together with socket wrench and special wrench
8
157924-4720
BASE
1
For securing timing device
9
157924-5320
FLANGE INSERTER
1
For removing and installing screw type timing device cover
1
2
3
4
6
7
8
9
- 81 -
5
SPECIAL TOOLS FOR DISASSEMBLY AND REASSEMBLY
SAG TYPE TIMING DEVICE NO.
PART NO.
OLD PART NO.
PART NAME
1
157924-2520
BASE
1
For installing timing device
2
157917-1720
FLANGE ASSY
1
For disassembling timer cover
3
157924-4420
157921-9820
SPRING COMPRESSOR
1
For disassembling and assembling flyweight assembly
4
157926-5821
157926-6220 EXTRACTOR
1
For removing timing device (M24x1.5)
5
157914-0100
1
For removing and attaching round nut (SW 14mm)
SOCKET WRENCH
QTY
APPLICATION
6
157910-1120
HANDLE
1
Used together with socket wrench and special wrench
7
157924-4720
BASE
1
For securing timing device
8
157924-5320
FLANGE INSERTER
1
For removing and installing screw type timing device cover
1
2
3
6
7
8
4
- 82 -
5
SPECIAL TOOLS FOR DISASSEMBLY AND REASSEMBLY
SPG TYPE TIMING DEVICE NO.
PART NO.
OLD PART NO.
PART NAME
QTY
APPLICATION
1
157924-2520
BASE
1
For installing timing device
2
157917-0320
FLANGE ASSY
1
For removing and installing screw type cover of timing device
3
157924-4420
157921-9820
SPRING COMPRESSOR
1
For disassembling and assembling flyweight assembly
4
157926-7021
157926-7020 EXTRACTOR
1
For removing timing device (M32x1.5)
5
157926-7221
157926-7220 EXTRACTOR
1
For removing timing device (M26x1.5)
6
157914-0300
SOCKET WRENCH
1
For tightening extractor bolts (SW 19mm)
7
157910-1120
HANDLE
1
Used together with socket wrench and special wrench
8
157924-4720
BASE
1
For securing timing device
9
157924-5320
FLANGE INSERTER
1
For removing and installing screw type timing device cover
1
2
3
4
6
7
8
9
- 83 -
5
SPECIAL TOOLS FOR DISASSEMBLY AND REASSEMBLY
SCDM TYPE TIMING DEVICE NO.
PART NO.
1
157914-2400
SOCKET WRENCH
1
For removing and installing timer fixing nut (SW12mm)
2
157926-7820
FLYWEIGHT HOLDER
1
For removing and installing flyweight assy
3
157924-4420
SPRING COMPRESSOR
1
For disassembling and reassembling flyweight assembly
1
OLD PART NO.
157921-9820
2
PART NAME
QTY
3
- 84 -
APPLICATION
SPECIAL TOOLS FOR DISASSEMBLY AND REASSEMBLY
SPM TYPE TIMING DEVICE NO.
PART NO.
1
157926-7421
157926-7420 EXTRACTOR
1
For removing timing device (M30x1.5)
2
157926-8821
157926-8820 EXTRACTOR
1
For removing timing device (left hand thread; M30x1.5)
3
157924-4420
157921-9820
1
For disassembling and reassembling flyweight assembly
1
OLD PART NO.
2
PART NAME
SPRING COMPRESSOR
QTY
3
- 85 -
APPLICATION
SPECIAL TOOLS FOR DISASSEMBLY AND REASSEMBLY
ADDITIONAL TIMING DEVICE TOOLS NO.
PART NO.
1
157916-3020
WRENCH
1
For holding belt-drive type SCD timing device (for ISUZU PA-D engine)
2
157916-4620
SPANNER
1
For holding timing devices (screw center pitch: 66mm and 72mm)
3
157916-6620
BAND
1
Service part for band spanner (Part No. 157916-6120)
4
157916-7320
BAND SPANNER
1
For removing and installing SA timing device case
5
157924-3920
INSERTER
1
For belt-drive type SCD type timing device (for ISUZU)
6
157926-8621
1
For removing SD-D timing device (M42x1.5)
1
OLD PART NO.
PART NAME
157926-8620 EXTRACTOR
2
QTY
3
APPLICATION
4
6
- 86 -
5
SPECIAL TOOLS FOR DISASSEMBLY AND REASSEMBLY
VARIABLE TIMERS NO.
PART NO.
1
157924-4420
2
157920-5500
3
OLD PART NO.
PART NAME
APPLICATION
1
For disassembling and reassembling plate and timer spring
OIL SEAL GUIDE
1
For protecting camshaft oil seal (25mm)
105783-0070
TIMING CHECKER
1
For checking timer operation
4
157842-8600
SCREW
1
For determining sensing gear plate position
5
157842-9600
SCREW
1
For determining position of timing sensor fixing bracket
6
157991-3320
PIPING KIT
1
For timer operating oil piping
7
105783-0090
SOLENOID VALVE
1
For adjusting operating oil pressure
8
157951-1100
PLATE
1
For use with speed pickup
9
157924-8420
STAND
1
Stand for timer disassembly and reassembly
10
157916-4821
SPECIAL TOOL
1
For timer removal and installation
11
157926-7221
EXTRACTOR
1
For timer removal (M26x1.5)
12
157926-7621
EXTRACTOR
1
For timer removal (M36x1.5)
13
157926-8621
EXTRACTOR
1
For timer removal (M42x1.5)
1
157921-9820 EXTRACTOR
QTY
2
3
4
5
9
10
6
7
8
11
12
13
- 87 -
SPECIAL TOOLS FOR DISASSEMBLY AND REASSEMBLY
FLANGE INSERTER FOR TIMING DEVICES (Part No. 157924-5320) NO.
PART NO.
OLD PART NO.
PART NAME
QTY
APPLICATION
1
157924-5300
BASE
1
For securing timing device housing
2
157924-5400
PIN
2
For holding timing device (SAG, SPG, SDDG types)
3
157924-6400
PIN
2
For holding timing device (SPG, SDDG types)
4
157924-6500
PIN
2
For holding timing device (SDG, SDG-II types)
5
157924-6600
PIN
2
For holding timing device (SDG type)
6
157924-5500
SHAFT
1
For securing timing device housing
7
157924-5600
PIN
2
For fixing flange to timing device (SAG, SPG, SDDG types)
8
157924-6900
PIN
2
For fixing flange to timing device (SDG type)
9
157924-7000
PIN
2
For fixing flange to timing device (SDG-II type)
10
157924-5700
FLANGE
1
For securing timing device housing
11
010235-1020
SOCKET HEAD BOLT
2
For securing pins to flange (M5x0.8; L=10mm)
12
157924-5800
HANDLE
2
For turning flange inserter
13
013030-5220
NUT
2
For securing handle (M5x0.8; t=4mm)
14
011105-1220
SET SCREW
2
For securing handle nuts (M5x0.8; L=12mm)
15
157924-5900
NUT
1
For securing timing device, screwed onto shaft (SAG type)
16
157924-6000
NUT
1
For securing timing device, screwed onto shaft (SPG type)
17
157924-6100
NUT
1
For securing timing device, screwed onto shaft (SDDG type)
18
157924-6700
NUT
1
For securing timing device, screwed onto shaft (SDG type)
19
157924-6800
NUT
1
For securing timing device, screwed onto shaft (SDG-II type)
20
157924-6200
PIN
2
For holding plate inserted into flange
21
157924-6300
PLATE
1
For turning flange inserter
- 88 -
SPECIAL TOOLS FOR DISASSEMBLY AND REASSEMBLY 1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
- 89 -
SPECIAL TOOLS FOR DISASSEMBLY AND REASSEMBLY
NOZZLES AND NOZZLE HOLDERS NO.
PART NO.
OLD PART NO.
1
105785-5200
105785-1010
1/1
105785-0030
1/2
157955-5500
1/3
157856-0520
1/4
PART NAME NOZZLE TESTER NOZZLE TESTER
QTY 1
APPLICATION For nozzle opening pressure adjustment (with pressure gauge; 60MPa)
1
For nozzle opening pressure adjustment
1
For measuring nozzle opening pressure; measuring range: 60MPa
INJECTION PIPE
1
For nozzle tester (φ2 xφ6 x 200mm; M14x1.5; M12x1.5)
157856-6320
INJECTION PIPE
1
For nozzle tester (φ2 xφ6 x 200mm; M14x1.5; M14x1.5)
2
105789-0010
CLEANING TOOLS
1
For cleaning nozzle
3
157944-9520
PLATE
1
For fixing flange type nozzle holders
4
157943-0320
PLATE
1
For fixing flange-less type nozzle holders
5
157892-0100
NOZZLE GUIDE
1
For adjusting center of KCA nozzle holder retaining nut and DN nozzle
157955-2000 PRESSURE GAUGE
Note: These tools can also be used for the needle lift sensor equipped nozzle holder and the 2-spring nozzle holder. 1
2
1/1
1/2
1/3
1/4
3
4
5
- 90 -
SPECIAL TOOLS FOR DISASSEMBLY AND REASSEMBLY
SLEEVE INSERTERS FOR CAMSHAFT SLEEVE NO.
PART NO.
OLD PART NO.
1
157991-0000
SLEEVE INSERTER
1
For pressfitting camshaft sleeve (17mm diameter camshaft) PE(S)-A
2
157991-0100
SLEEVE INSERTER
1
For pressfitting camshaft sleeve (20mm diameter camshaft) PE(S)-A(D)
3
157991-0200
SLEEVE INSERTER
1
For pressfitting camshaft sleeve (25mm diameter camshaft) PE(S)-P, MD-TICS
4
157992-2700
SLEEVE INSERTER
1
For pressfitting camshaft sleeve (30mm diameter camshaft) PE-P..S7S, HD-TICS
5
157992-2900
SLEEVE INSERTER
1
For pressfitting camshaft sleeve (35mm diameter camshaft) PE-ZWY
2
1
PART NAME
QTY
3
APPLICATION
4
5
OIL SEAL INSERTERS FOR PRESSFITTING VARIABLE TIMER OIL SEALS NO.
PART NO.
1
157924-5000
OIL SEAL INSERTER
1
Used when pressfitting oil seal (139699-0100) to cover (134316 -2620)
2
157924-5100
OIL SEAL INSERTER
1
Used when pressfitting oil seal (139634-0100) to cover (134316 -2620)
3
157924-5200
OIL SEAL INSERTER
1
Used when pressfitting oil seal (139642-0100) to plate (134311 -0420)
1
OLD PART NO.
2
PART NAME
QTY
3
- 91 -
APPLICATION
SPECIAL TOOLS FOR DISASSEMBLY AND REASSEMBLY
TAPPET HOLDERS NO.
PART NO.
1
157931-8600
157931-4800 PE(S)-P
For holding PE(S)-..P...type pump (for 12mm cam lift; cam base φ32)
157931-9000
157931-2300 PE-Z
For holding PE-Z pump tappet (14.2 mm wide groove; 11 mm height)
157931-8900
157931-2400 PE-Z
For holding PE-Z pump tappet (14.2 mm wide groove; 12 mm height)
157931-2401
157931-3000 PE-ZV
For holding PE-ZV pump tappet (14.2mm wide groove; 13mm height)
157931-9000
157931-2900 PE-ZW
3
157931-8900
157931-7800 PE-ZW
For holding PE-ZW pump tappet (for 12 & 13mm cam lift) For holding PE-Z, -ZW pump tappet (for 12 & 13mm cam lift)
157931-2401
PE-ZWM
For holding PE-ZWM pump tappet (14.2mm wide groove; 13mm height)
4
157931-7800
PE-ZWX
For holding PE-ZWX pump tappet (for 12mm cam lift)
5
157931-9100
PE-ZWX
For holding PE-ZWX pump tappet (for 13mm cam lift)
6
157931-8800
157931-7500 PE-ZWY
For holding PE-ZWY pump tappet (for 13mm cam lift)
157931-2501
157931-2100 PE(S)-A....
For holding PE-A bolt adjustment type pump tappet (for 8mm cam lift)
157931-2501
157931-2500 PE(S)-A....S2000
For holding PE-A shim adjustment type pump tappet (for 8mm cam lift)
8
157931-9220
157931-2500 PE(S)-A....S2S
For holding PE(S)..A..S2S type pump tappet (for 9mm cam lift)
9
157931-2501
For holding PE(S)-AD pump tappet (for 10mm cam lift)
10
157931-3121
157931-3120 PE(S)-AD 157931-7320 PE(S)-AD....S2
11
157931-8400
12
157931-8500
157931-4700 PE(S)-..P...S1 157931-4800 PE(S)-..P...S3000
157931-8600
157931-4800 PE(S)-..P...S3S
For holding PE(S)-..P...S3S type pump tappet (for 12mm cam lift; cam base dia 32 mm)
157931-8600
PE(S)-..P...S7S
For holding PE(S)-..P...S7S type pump tappet (for 12mm cam lift; cam base dia 34mm)
HD-TICS
For holding HD-TICS type pump tappet (for 12mm cam lift)
2
OLD PART NO.
PUMP TYPE
APPLICATION
7
13
157931-8600
157931-4700
For holding PE(S)-AD pump tappet (for 11mm cam lift) For holding PE(S)-..P...S1 type pump tappet (for 10mm cam lift) For holding PE(S)-..P...S3000 type pump tappet (for 11mm cam lift)
14
157931-9300
HD-TICS
For holding HD-TICS type pump tappet (for 16mm cam lift)
15
157931-8700
MD-TICS
For holding MD-TICS type pump tappet (for 12mm cam lift)
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
- 92 -
SPECIAL TOOLS FOR DISASSEMBLY AND REASSEMBLY
TAPPET INSERTERS NO.
PART NO.
1
157923-9620
2
157923-9620 + 157944-9421
3
157923-9620 + 157944-9421 + 157921-8900 + 157923-8620
4
157923-9720
5
157923-9720 + 157945-0121
6
157923-9820
1
2
OLD PART NO.
PUMP TYPE
APPLICATION
PE-P & HD-TICS
For removing and installing PE6P & HD-TICS pump tappet assy
PES-P & HD-TICS
For removing and installing PE6P & HD-TICS pump tappet assy + For mounting PES-P & HD-TICS flange type pump in universal vise
157921-8020
157921-8020 + PE(S)-P & HD-TICS 157921-8900
For removing and installing PE6P pump tappet assy + For mounting flange type PES-P & HD-TICS flange type pump in universal vise + For removing and installing PES & HD-TICS 8P to12P pump tappet assy + For removing and installing PE(S)-P & HD-TICS pump tappet (8cyl to 12cyl)
PE-ZWX & ZWY
For removing and installing PE-ZWX, ZWY pump tappet assy
PES-ZWX
For removing and installing PE-ZWX pump tappet assy + For mounting PES-ZWX flange type pump in universal vise
MD-TICS
For removing and installing MD-TICS pump tappet assy
157922-1720
4
3
6
5
- 93 -
SPECIAL TOOLS FOR DISASSEMBLY AND REASSEMBLY
TAPPET CLAMPS FOR REMOVING PE TYPE PUMP TAPPETS NO.
PART NO.
OLD PART NO.
1
157931-6020
PES-K
For clamping PES-K pump tappet (tappetφ22)
2
157931-6120
PE(S)-A
For clamping PE-A pump tappet (tappetφ24)
PE(S)-AD, -MD
For clamping PE-AD, -MD pump tappets
157931-7120
PUMP TYPE
APPLICATION
3 157931-7120
157931-7620 MD-TICS
For clamping MD-TICS pump tappet
157931-6921
157931-6520 PE(S)-P, HD-TICS
For clamping PE(S), HD-TICS pump tappest (tappetφ38)
157931-6921
157931-7920 PE(S)-Z, -ZW type
For clamping PE(S)-Z,-ZW pump tappets (tappetφ38)
4
1
2
3
4
- 94 -
SPECIAL TOOLS FOR DISASSEMBLY AND REASSEMBLY
MEMO
- 95 -
SPECIAL TOOLS FOR DISASSEMBLY AND REASSEMBLY
EXTRACTORS NO.
PART NO.
OLD PART NO.
APPLICATION
1
157926-6921
157926-6920 For removing SCDM type timing device (M22x1.5)
2
157926-5821
157926-6220 For removing SA timing device from PE-A pump (M24x1.5) 157926-5820
3
157926-7221
157926-7220 For removing SP timing device (M26x1.5)
4
157926-7421
157926-7420 For removing SPM timing device (M30x1.5)
5
157926-8821
157926-8820 For removing SPM timing device (left hand thread; M30x1.5)
6
157926-7021
157926-7220 For removing SP, SPG, SPZ, SDD, SDDG timing devices (M32x1.5) 157926-7020
7
157926-7621
157926-0820 For removing SPGH timing device (M36x1.5) 157926-7620
8
157926-8621
157926-0820 For removing SDGH timing device, MD-TICS pump side coupling (M42x1.5) 157926-8620
9
157926-9121
157926-8620 For removing HD-TICS, MD-TICS pump side couplings (M45x1.5) 157926-9120
10
157926-9220
For removing HD-TICS pump side coupling (M56x1.5)
11
157926-9620
For removing MD-TICS pump side coupling (M30x1.5)
12
157926-9320
157926-5110 For removing RFD flyweight and RSUV-P increase gear (M20x1.5) 157926-5120 For removing SPGH timing device (M36x1.5)
13
157926-7621
14
157926-9320
15
157926-7221
16
157926-7621
17
157926-7221
18
157926-7621
19
157926-8621
20
157926-7421
21
157926-9121
157926-6110 For removing SPM timing device (M30x1.5) 157926-6120 For removing PE-ZW(X) pump side coupling (M45x1.5)
22
157926-9820
157923-8220 For removing RLD-J governor flyweight with radial rubber damper (M18x1.5)
23
157926-2120
For HD-TICS viscous damper (M36x1.5)
24
157926-2320
For HD-TICS viscous damper (M45x1.5)
For removing RFD governor flyweight and RSUV-P increase gear (M20x1.5) 157926-5310 For removing SP timing device (M26x1.5) 157926-5320 For removing SPGH timing device (M36x1.5) For removing SP timing device (M26x1.5) 157926-5410 For removing SPGH timing device (M36x1.5) 157926-5420 For removing SDGH, MD-TICS type pump side couplings (M42x1.5)
- 96 -
SPECIAL TOOLS FOR DISASSEMBLY AND REASSEMBLY 1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
- 97 -
SPECIAL TOOLS FOR DISASSEMBLY AND REASSEMBLY
MEMO
- 98 -
SPECIAL TOOLS FOR ADJUSTMENT
Page 10NP AND 20NP TEST BENCH ADJUSTMENT KITS …………………………………………………………… PE(S)-A, -AD, -MD TYPE INJECTION PUMPS …………………………………………………………………… PE(S)-P TYPE INJECTION PUMP ………………………………………………………………………………… PE(S)-ZW(X) TYPE INJECTION PUMP …………………………………………………………………………… PES-ZWY TYPE INJECTION PUMP ……………………………………………………………………………… HD-TICS TYPE INJECTION PUMPS (TYPES Ⅰ , Ⅱ & Ⅲ ) …………………………………………………… MD-TICS TYPE INJECTION PUMP ………………………………………………………………………………… MITICS TYPE INJECTION PUMP …………………………………………………………………………………… VE TYPE INJECTION PUMP ………………………………………………………………………………………… VE (COVEC-F) TYPE INJECTION PUMP ………………………………………………………………………… BOOST COMPENSATOR …………………………………………………………………………………………… VE TYPE INJECTION PUMP SOLENOID TIMER ADJUSTMENT KIT ………………………………………… INTERMEDIATE HARNESSES ……………………………………………………………………………………… PFR TYPE INJECTION PUMPS …………………………………………………………………………………… DRIVING STAND FOR PFR-MD, -KD & -KX TYPE PUMPS …………………………………………………… RSV TYPE MECHANICAL GOVERNOR …………………………………………………………………………… RFD(K) TYPE MECHANICAL GOVERNOR ……………………………………………………………………… RLD-E TYPE MECHANICAL GOVERNOR ………………………………………………………………………… RLD-J TYPE MECHANICAL GOVERNOR ………………………………………………………………………… REDⅢ Ⅲ TYPE ELECTRONIC GOVERNOR ……………………………………………………………………… REDⅣ Ⅳ TYPE ELECTRONIC GOVERNOR ……………………………………………………………………… RHD TYPE GOVERNOR …………………………………………………………………………………………… NOZZLE HOLDERS ………………………………………………………………………………………………… INJECTION PIPES FOR TEST BENCHES ………………………………………………………………………… FIXING STANDS ……………………………………………………………………………………………………… MEASURING DEVICES FOR 10NP, 20NP TEST BENCHES ……………………………………………………
- 99 -
102 110 112 114 116 118 120 122 124 126 128 129 130 138 142 144 145 146 147 148 149 150 151 162 166 174
- 100 -
SPECIAL TOOLS FOR ADJUSTMENT
MEMO
- 101 -
SPECIAL TOOLS FOR ADJUSTMENT
10NP AND 20NP TEST BENCH ADJUSTMENT KITS STANDARD 10NP AND 20NP TEST BENCH TOOL KIT (Part No. 105765-1370) NO.
PART NO.
1
105781-0610
2
105781-0431
3
OLD PART NO.
PART NAME
QTY
APPLICATION
FIXING STAND
1
For mounting VE pump on the test stand (center height: 125mm)
STAND
2
For mounting PE-A, -AD,-MD base type pumps on the test stand (center height: 125mm)
105781-0640
FIXING STAND
1
For mounting PES-A, -AD, -MD flange type pumps on the test stand (center height: 125mm)
4
105781-0730
STAND
1
For mounting PES-A, -AD, -MD flange type pumps on the test stand (center height: 125mm)
5
105781-0421
STAND
2
For mounting PE-P base type pumps on the test stand (center height: 125mm)
6
105781-0650
FIXING STAND
1
For mounting PES-P flange type pumps on the test stand (center height: 125mm)
7
105781-0451
STAND
1
For mounting PES-P flange type pumps on the test stand (center height: 125mm)
8
105780-8190
NOZZLE & HOLDER ASSY
6
For adjusting VE pump (Nozzle Part No. 105780-0060)
9
105780-8140
NOZZLE & HOLDER ASSY
12
For adjusting PE(S)-A, -AD, -MD, -P pumps (Nozzle Part No. 105780-0000)
10
157808-3820
157805-7320 INJECTION PIPE
6
For VE (new injection pipe) type (φ2xφ6x450mm; M12x1.5; M14x1.5)
11
157808-0220
157805-0520 INJECTION PIPE
12
For adjusting PE(S)-A, -AD, -MD pumps (φ2xφ6x600mm; M14x1.5; M14x1.5)
12
157808-4520
157808-1320 INJECTION PIPE
12
For adjusting PE(S)-P pump (φ3xφ8x600mm; M14x1.5; M14x1.5)
13
157641-4020
TUBE ASSEMBLY
6
For VE pump; injection pipe
14
157641-4720
JOINT ASSEMBLY
1
For new injection system VE pump
15
105782-6460
MEASURING DEVICE
1
For measuring PE(S)-A, -AD, -MD pumps' control rack position
16
105782-6383
105782-6382 MEASURING DEVICE
1
For measuring PE(S)-P, MD-TICS, HD-TICS pumps' control rack position
17
157843-6620
COUPLING
1
For PE pump (shaft diameter 17mm)
18
157843-6720
COUPLING
1
For PE pump (shaft diameter 20mm)
19
157843-6820
COUPLING
1
For PE pump (shaft diameter 25mm)
20
157916-0100
BOX SPANNER
1
SW17mm, for injection tube
21
157916-0200
BOX SPANNER
1
SW19mm, for injection tube
22
157916-8220
WRENCH
1
For bleeding air from nozzle holder
23
157977-8900
ADAPTER
2
For adjusting PE(S)-A, -AD, -MD, -P pumps; for fuel inlet and outlet
24
157977-9000
ADAPTER
2
For adjusting VE type pump; for fuel inlet and outlet
25
157977-9100
ADAPTER
2
For adjusting PE(S)-ZWX, -ZWY pump; for fuel inlet and outlet
26
157977-9620
EYE JOINT
2
For PE, TICS type pump piping; for outlet pipe, inlet pipe
105781-0430
105781-0420
105781-0450
- 102 -
SPECIAL TOOLS FOR ADJUSTMENT 1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
- 103 -
SPECIAL TOOLS FOR ADJUSTMENT
10NP AND 20NP TEST BENCH VE TYPE PUMP ADJUSTMENT KIT (Part No. 105765-1380) NO.
PART NO.
OLD PART NO.
PART NAME
1
157845-5520
VE PIPING ASSEMBLY
1
For piping
2
105782-8160
MEASURING DEVICE
1
For measuring pump pre-stroke
3
105782-8260
MEASURING DEVICE
1
For measuring timer (high pressure)
4
157829-0820
ADJUSTING DEVICE
1
For adjusting regulating valve pressure
5
157829-5220
INSERTER DEVICE
1
For assembling regulating valve
6
157928-2920
PLIERS
1
For disassembling regulating valve
7
157842-4421
157842-4420
COUPLING
1
For φ17 key width 3
8
157842-4522
157842-4521 COUPLING
1
For φ20 key width 2.5,4
9
157842-4621
157842-4620
1
For φ20 key width 4
COUPLING
QTY
APPLICATION
1
6
7
8
2
3
4
5
9
- 104 -
SPECIAL TOOLS FOR ADJUSTMENT
10NP AND 20NP TEST BENCH PE(S)-K TYPE PUMP ADJUSTMENT KIT (Part No. 105765-1390) NO.
PART NO.
1
105781-0620
2
105782-4440
3
157808-0920
4
105782-6450
5
OLD PART NO.
PART NAME FIXING STAND
QTY
APPLICATION
1
For mounting pump on the test stand (center height: 125mm)
105782-4320 MEASURING DEVICE
1
For measuring pre-stroke
157805-3320 INJECTION PIPE
4
φ2xφ6x600mm; M12x1.5;M14x1.5
MEASURING DEVICE
1
For rack scale
157843-6520
COUPLING
1
For φ17, M12x1.5
6
157827-3320
LEVER
1
For measuring control lever angle
7
157827-3520
LEVER
1
For measuring downward facing control lever's angle
8
157911-0300
SPANNER
2
For adjusting tappets, SW12
1
2
3
6
7
8
4
- 105 -
5
SPECIAL TOOLS FOR ADJUSTMENT
10NP AND 20NP TEST BENCH PE(S)-A, -AD, -MD TYPE PUMP ADJUSTMENT KIT (Part No. 105765-1400) NO.
PART NO.
1
105782-4420
105782-4330 MEASURING DEVICE
1
For measuring PE-A pump pre-stroke
2
105782-4470
157825-4920 MEASURING DEVICE
1
For measuring PE(S)-AD, -MD pump pre-stroke
3
157808-0920
157805-3320 INJECTION TUBE
4
157911-0100
5 6
1
OLD PART NO.
PART NAME
QTY
APPLICATION
12
φ2xφ6x600mm; M12x1.5; M14x1.5
SPANNER
2
For adjusting bolt type tappets, SW14, SW17
157931-4100
HOLDER
1
For adjusting shim type tappets, PE(S)-A
157931-4400
HOLDER
1
For adjusting shim type tappets, PE(S)-AD, -MD
2
3
4
6
- 106 -
5
SPECIAL TOOLS FOR ADJUSTMENT
10NP AND 20NP TEST BENCH PE(S)-P TYPE PUMP ADJUSTMENT KIT (Part No. 105765-1410) NO.
PART NO.
OLD PART NO.
1
105781-0561
105781-0560
2
105782-4270
1
PART NAME
QTY
APPLICATION
STAND
1
For flange type, middle
MEASURING DEVICE
1
For measuring pre-stroke
2
- 107 -
SPECIAL TOOLS FOR ADJUSTMENT
10NP AND 20NP TEST BENCH PE(S)-PD TYPE PUMP ADJUSTMENT KIT (Part No. 105765-1420) NO.
PART NO.
1
105781-0670
FIXING STAND
1
For flange type drive side
2
105782-4270
MEASURING DEVICE
1
For measuring pre-stroke
3
105780-8130
NOZZLE & HOLDER ASSY
6
For adjusting test nozzle holder (Nozzle Part No. 105780-0050)
4
157651-5900
COLLAR
6
Spacer for nozzle holder
5
157808-4620
6
105782-6470
1
OLD PART NO.
PART NAME
157808-2020 INJECTION PIPE MEASURING DEVICE
2
QTY
APPLICATION
6
φ3xφ8x600mm; M14x1.5; M18x1.5
1
For rack scale
3
4
6
- 108 -
5
SPECIAL TOOLS FOR ADJUSTMENT
MEMO
- 109 -
SPECIAL TOOLS FOR ADJUSTMENT
PE(S)-A, -AD, -MD TYPE INJECTION PUMPS NO.
PART NO.
1
105780-8140
2
157808-0220
3
157808-0920
4
157916-8220
5
105781-0431
6
105781-0180
7
157811-0621
8
OLD PART NO.
PART NAME NOZZLE & HOLDER ASSY
QTY
APPLICATION
＊
For adjusting test nozzle holder (Nozzle Part No. 105780-0000)
157805-0520 INJECTION PIPE
＊
φ2xφ6x600mm; M14x1.5; M14x1.5
157805-3320 INJECTION PIPE
＊
φ2xφ6x600mm; M14x1.5;M12x1.5
WRENCH
1
For bleeding air from nozzle holder
STAND
2
For mounting pump (for pump test stand models 7NP, 15NP; shaft center height: 125mm)
STAND
1
For mounting pump (for pump test stand models 7NP, 15NP; shaft center height: 125mm)
157811-0620 FLANGE
1
Used together with mounting stands (key nos 7 and 8) d: φ85mm
157811-0721
FLANGE
1
Used together with mounting stands (key nos 7 and 9) d: φ68mm
9
157811-0821
FLANGE
1
Used together with mounting stands (key nos 7 and 10) d: φ78mm
10
157811-2621
157811-2620 FLANGE
1
Used together with mounting stands (key nos 7 and 11) d: φ87mm
11
105782-6280
MEASURING DEVICE
1
For measuring control rack travel
12
105782-6130
MEASURING DEVICE
1
For measuring control rack travel; installed with drive side mounted boost compensator
13
105782-4420
MEASURING DEVICE
1
For measuring PE(S)-A pump plunger pre-stroke
14
105782-4430
MEASURING DEVICE
1
For measuring PE(S)-AD, -MD pump plunger pre-stroke
15
157931-4100
HOLDER
1
For holding PE(S)-A pump plunger spring
16
157931-4400
HOLDER
1
For holding PE(S)-AD, -MD pump plunger springs
17
157911-0100
SPANNER
2
For adjusting PE(S)-A, (D) pump tappet bolts
18
157916-0100
BOX SPANNER
1
For removing and installing injection pipes (SW17mm)
105781-0430
19
157916-0200
BOX SPANNER
1
For removing and installing injection pipes (SW19mm)
20
157843-6620
COUPLING
1
For driving injection pump (for 17mm diameter camshaft)
21
157843-6720
COUPLING
1
For driving injection pump (for 20mm diameter camshaft)
22
157840-0900
LEVER
1
For manual flywheel operation
23
157843-8120
COUPLING
1
For injection timing adjustment
＊ one for each cylinder
- 110 -
SPECIAL TOOLS FOR ADJUSTMENT 1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
- 111 -
SPECIAL TOOLS FOR ADJUSTMENT
PE(S)-P TYPE INJECTION PUMP NO.
PART NO.
1
105780-8140
2
157808-4520
3
157808-4620
4
105780-8130
5
105781-0421
6
157811-0921
OLD PART NO.
PART NAME NOZZLE & HOLDER ASSY
QTY
APPLICATION
＊
For adjusting test nozzle holder (Nozzle Part No. 105780-0000)
157805-9420 INJECTION PIPE
＊
For adjusting injection timing and injection quantity (φ3×φ8×600mm; M14×1.5; M14×1.5)
157805-9520 INJECTION PIPE
＊
For adjusting injection timing and injection quantity (φ3×φ8×600mm; M14×1.5; M18×1.5)
＊
For adjusting test nozzle holder (Nozzle Part No. 105780-0050)
105781-0420 FIXING STAND
2
For mounting PE-P pump (for pump test stand model 15NP, shaft center height: 125mm)
157811-0920 FLANGE
1
For mounting PES-P pump (for pump test stand model 15NP, 95mm diameter)
NOZZLE & HOLDER ASSY
7
157811-2421
FLANGE
1
For mounting PES-P pump (100mm diameter)
8
157811-2521
FLANGE
1
For mounting PES-P pump (105mm diameter)
9
105781-0451
105781-0450 FIXING STAND
1
For mounting PES-P pump (for pump test stand model 15NP, shaft center height: 125mm)
10
105781-0180
FIXING STAND
1
For mounting PES-P pump (used together with 157811-0921)
11
105782-6383
MEASURING DEVICE
1
For measuring control rod position
12
105782-4270
MEASURING DEVICE
1
For measuring plunger pre-stroke
13
157840-0900
LEVER
1
For manual flywheel operation
14
157916-8220
WRENCH
1
For operating the nozzle holder overflow valve.
15
157842-6222
157842-6221 COUPLING
1
For driving injection pump (for 25mm diameter camshaft)
16
157842-4621
157842-4620
COUPLING
1
For driving injection pump (for 30mm diameter camshaft)
17
157840-4020
COUPLING
1
For injection timing adjustment
18
157916-0200
BOX SPANNER
1
For removing and installing injection pipes (SW19)
19
157916-0400
BOX SPANNER
1
For removing and installing injection pipes (SW24)
20
157651-5900
COLLAR
＊
Spacer for nozzle holder
＊ one for each cylinder
- 112 -
SPECIAL TOOLS FOR ADJUSTMENT 1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
- 113 -
SPECIAL TOOLS FOR ADJUSTMENT
PE(S)-ZW(X) TYPE INJECTION PUMP NO.
PART NO.
OLD PART NO.
PART NAME
1
105780-8130
2
157808-0520
3
105781-0770
4
105781-0680
5
157843-3201
157843-3200
6
157843-2722
7
105782-6310
MEASURING DEVICE
8
105782-4290
9
157911-0200
10
NOZZLE & HOLDER ASSY
QTY
APPLICATION
＊
For adjusting test nozzle holder (Nozzle Part No. 105780-0050)
＊
φ4xφ8x1500mm; M18x1.5; M18x1.5
FIXING STAND
2
For mounting base type pumps (shaft center height: 125mm)
FIXING STAND
1
For mounting flange type pumps (shaft center height: 125mm)
COUPLING
1
For driving PES-ZW(X) type injection pump (for gear drive)
157843-2721 COUPLING
1
For driving PE(S)-ZW(X) type injection pump (for 30mm dia. camshaft)
1
For measuring control rack position
MEASURING DEVICE
1
For measuring plunger pre-stroke
SPANNER
2
For adjusting plunger pre-stroke (SW19mm and SW22mm)
157912-2100
SPANNER
1
For tightening tappet's locknut (SW19mm; 15°)
11
157912-2200
SPANNER
1
For tightening tappet's locknut (SW19mm; 0°)
12
157910-0400
HANDLE
1
Used together with spanner 157912-2100 or 157912-2200
13
157840-0900
LEVER
1
For operating the test stand flywheel
14
157916-8220
WRENCH
1
For injection timing adjustment (for operating the nozzle holder overflow valve)
15
132204-0100
PLUG
1
For replacing overflow valve
16
157842-6222
1
For driving PE(S)-ZW(X) type injection pump (for 25mm dia. camshaft)
17
157916-0400
BOX SPANNER
1
For removing and installing injection pipes (SW24mm)
18
105782-6340
MEASURING DEVICE
1
For measuring control rack position
19
105782-6350
MEASURING DEVICE
1
For measuring control rack position
157805-2020 INJECTION PIPE
157842-6221 COUPLING
＊ one for each cylinder
- 114 -
SPECIAL TOOLS FOR ADJUSTMENT 1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
- 115 -
SPECIAL TOOLS FOR ADJUSTMENT
PE-ZWY TYPE INJECTION PUMP NO.
PART NO.
1
105780-8130
2
157808-0520
3
105781-0780
4
OLD PART NO.
PART NAME NOZZLE & HOLDER ASSY
QTY
APPLICATION
＊
For adjusting test nozzle holder (Nozzle Part No. 105780-0050)
＊
φ4xφ8x1500mm; M18x1.5; M18x1.5
FIXING STAND
2
For fixing base type pumps (shaft center height: 125mm).
157843-8821
COUPLING
1
For driving injection pump (for 35mm diameter camshaft)
5
105782-6350
MEASURING DEVICE
1
For measuring control rack position.
6
105782-4360
MEASURING DEVICE
1
For measuring pre-stroke.
7
157840-0900
LEVER
1
For operating the test stand flywheel.
8
157916-0400
BOX SPANNER
1
For removing and installing injection pipes (SW24)
9
157916-8220
SPECIAL WRENCH
1
For injection timing adjustment (for operating the nozzle holder overflow valve).
10
029111-8080
PLUG
2
For injection timing adjustment; M18x1.5
11
157843-8120
COUPLING
1
For injection timing adjustment
157805-2020 INJECTION PIPE
＊ one for each cylinder 1
2
3
4
5
6
7
8
9
10
11
- 116 -
SPECIAL TOOLS FOR ADJUSTMENT
MEMO
- 117 -
SPECIAL TOOLS FOR ADJUSTMENT
HD-TICS TYPE INJECTION PUMPS (TYPES Ⅰ , Ⅱ & Ⅲ ) QTY NO.
PART NO.
OLD PART NO.
PART NAME
APPLICATION
(Ⅰ) (Ⅱ) (Ⅲ) NOZZLE & HOLDER ASSY
＊
＊
STAND
2
2
＊
For adjusting test nozzle holder (Nozzle Part No. 105780-0120)
1
105780-8250
2
105781-0421
3
105781-0820
STAND
2
For mounting pump on the test stand (for pump test stand model 15NP, shaft center height: 125mm)
4
105796-0150
STAND
2
For mounting pump on the test stand (for pump test stand model 20NP, shaft center height: 125mm)
5
157808-4520
6
157843-6920
7
105782-6383
8
105781-0420
For mounting pump on the test stand (for pump test stand model 15NP, shaft center height: 125mm)
For adjusting injection timing and injection quantity φ3×φ8×600mm; M14×1.5; M14×1.5 For driving injection pump (for 30mm diameter camshaft)
＊
＊
＊
1
1
1
105782-6290 MEASURING DEVICE
1
1
1
For measuring control rack position
105782-4371
105782-4370 MEASURING DEVICE
1
1
1
For measuring plunger pre-stroke
9
157922-3420
PLATE
1
10
157922-6220
PLATE
11
157922-4000
SPRING
12
157922-4620
13
157805-9420 INJECTION PIPE COUPLING
For sealing timing rod opening 1
1
For sealing timing rod opening
＊
＊
＊
For injection timing adjustment
PLUG
1
1
1
157922-4120
BRACKET ASSY
1
For fixing timing rod
14
157922-6422
157922-6421 BRACKET ASSY
1
For fixing timing rod
15
157922-6322
157922-6321 BRACKET ASSY
16
157913-5620
SCREWDRIVER
17
157843-8120
18
157992-1400
19
For sealing overflow valve
1
1
For fixing timing rod, for 8.5゜
1
1
1
For setting eccentric pins
COUPLING
1
1
1
For injection timing adjustment
HOUSING
1
1
1
For checking rack sensor core installation
407910-2902
CONTROLLER
1
1
1
For pre-stroke actuator adjustment
20
407910-5230
WIRE HARNESS
1
1
1
For connecting controller, constant voltage power supply and intermediate harness
21
407980-2240
MANUAL CONTROLLER
1
1
1
For adjusting pre-stroke actuator and rack sensor (for use outside of North America)
22
157922-4520
PLUG
＊
＊
＊
For sealing plug
＊ one for each cylinder
- 118 -
SPECIAL TOOLS FOR ADJUSTMENT 1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
- 119 -
SPECIAL TOOLS FOR ADJUSTMENT
MD-TICS TYPE INJECTION PUMP NO.
PART NO.
1
105780-8250
OLD PART NO.
QTY
NOZZLE & HOLDER ASSY
＊
INJECTION PIPE
＊
APPLICATION For adjusting test nozzle holder (Nozzle Part No. 105780-0120) φ3xφ8x600mm; M14x1.5; M14x1.5
2
157808-4520
3
157840-0900
LEVER
1
For operating pump test bench flywheel
4
157916-8220
WRENCH
1
For operating nozzle holder fuel overflow valve
5
157843-8120
COUPLING
1
For injection timing adjustment
6
157931-8021
TAPPET HOLDER
1
For supporting tappets
7
157915-8700
WRENCH
1
For tightening U-shaped link fixing screw (SW4 mm)
8
157915-8800
WRENCH
1
For tightening pre-stroke actuator fixing screw (SW5 mm)
9
157915-8900
WRENCH
1
For tightening pre-stroke actuator fixing screw (phillips head)
10
157913-0100
WRENCH
1
For removing and installing pre-stroke actuator fixing screw (SW10 mm)
11
105782-4390
12
105782-6383
13
157805-9420
PART NAME
MEASURING DEVICE
1
For measuring plunger pre-stroke
MEASURING DEVICE
1
For measuring control rack position
157922-8620
COVER
1
For holding U-shaped connector (for right hand governor)
14
157922-8820
COVER
1
For holding U-shaped connector (for left hand governor; retarded type)
15
157922-8920
COVER
1
For holding U-shaped connector (for left hand governor; advanced type)
16
105781-0640
FIXING STAND
1
For flange type TCS-MD (center height 125mm)
17
105781-0750
FIXING STAND
1
For flange type TCS-MD governor side: center height 125mm Used together with fixing stand 105781-0640
18
105781-0800
FIXING STAND
2
For convex base type TC-MD (center height 125mm)
19
105781-0760
FIXING STAND
2
For full flat base type TC-MD (center height: 125mm)
20
105781-0740
FIXING STAND
2
For flat base type TC-MD (center height 125mm)
21
157912-2320
SPANNER
1
For removing and installing rack sensor (set of 2)
22
157992-1400
HOUSING
1
For checking rack sensor core installation
23
157843-6820
COUPLING
1
For driving injection pump (for 25mm diameter camshaft)
24
407980-2240
MANUAL CONTROLLER
1
For adjusting pre-stroke actuator and rack sensor
25
157846-0220
INTERMEDIATE HARNESS
1
For connecting manual controller (407980-2240) to rack sensor (For Nissan Diesel)
26
157846-0420
INTERMEDIATE HARNESS
1
For connecting manual controller (407980-2240) to rack sensor (For Isuzu)
27
157846-1420
INTERMEDIATE HARNESS
1
For connecting manual controller (407980-2240) to rack sensor (For Hino)
28
157846-2020
INTERMEDIATE HARNESS
1
For connecting manual controller (407980-2240) to rack sensor (For Isuzu)
29
157846-2120
INTERMEDIATE HARNESS
1
For connecting manual controller (407980-2240) to rack sensor (For Mitsubishi)
30
157846-3420
INTERMEDIATE HARNESS
1
For connecting manual controller (407980-2240) to rack sensor (For Nissan Diesel)
31
157846-0020
INTERMEDIATE HARNESS
1
For connecting manual controller (407980-2240) to pre-stroke actuator (For Isuzu)
32
157846-0120
INTERMEDIATE HARNESS
1
For connecting manual controller (407980-2240) to pre-stroke actuator (For Nissan Diesel)
33
157846-1020
INTERMEDIATE HARNESS
1
For connecting manual controller (407980-2240) to pre-stroke actuator (For Hino)
34
157846-1920
INTERMEDIATE HARNESS
1
For connecting manual controller (407980-2240) to pre-stroke actuator (For Hino)
35
157846-2220
INTERMEDIATE HARNESS
1
For connecting manual controller (407980-2240) to pre-stroke actuator (For Hino)
36
157846-3320
INTERMEDIATE HARNESS
1
For connecting manual controller (407980-2240) to pre-stroke actuator (For Nissan Diesel)
37
157844-7520
INTERMEDIATE HARNESS
1
For connecting manual controller (407980-2240) to pre-stroke actuator (For Mitsubishi)
38
407910-5300
WIRE HARNESS
1
For connecting control unit, constant voltage power supply, and intermediate harness
39
407910-3032
CONTROL UNIT
1
For adjusting pre-stroke actuator and control rack sensor
105782-6382
＊ one for each cylinder
- 120 -
SPECIAL TOOLS FOR ADJUSTMENT 1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
- 121 -
SPECIAL TOOLS FOR ADJUSTMENT
MITICS TYPE INJECTION PUMP NO.
PART NO.
OLD PART NO.
PART NAME
1
105780-8250
2
157808-4520
3
157840-0900
LEVER
1
For operating pump test bench flywheel
4
157916-8220
WRENCH
1
For operating nozzle holder fuel changeover valve
5
157931-8021
TAPPET HOLDER
1
For supporting tappets
6
105782-4390
MEASURING DEVICE
1
For measuring pre-stroke
7
105782-6383
105782-6382 MEASURING DEVICE
1
For measuring control rack position
8
105781-0640
FIXING STAND
1
For fixing injection pump (flange side)
9
105781-0750
FIXING STAND
1
For fixing injection pump (governor side)
10
157843-3320
COUPLING
1
For driving pump (shaft dia: 25mm)
11
157843-6820
COUPLING
1
For driving pump (shaft dia: 25mm)
12
157927-2820
SETSCREW
1
For fixing starting advance mechanism's counterweight
13
157927-3321
SCREW
1
For pushing starting advance mechanism's counterweight
14
105782-6420
MEASURING DEVICE
1
For measuring pre-stroke
15
157846-3720
WIRE HARNESS
1
Used only in North America; intermediate harness for key nos 16 and 18
16
407910-5300
WIRE HARNESS
1
Used only in North America; main harness for key nos 15 and 18
17
407910-3032
MANUAL CONTROLLER
1
Used only in North America; used together with key no 15 and 16
18
407980-2240
MANUAL CONTROLLER
1
For areas other than North America; connected directly to key no 15
NOZZLE & HOLDER ASSY 157805-9420 INJECTION PIPE
157931-8020
157927-3320
QTY
APPLICATION
＊
For adjusting test nozzle holder (Nozzle Part No. 105780-0120)
＊
φ3xφ8x600mm; M14x1.5; M14x1.5
19
157846-3020
WIRE HARNESS
1
Power side harness for adjusting amp-equipped rack sensor
20
157846-2020
WIRE HARNESS
1
Intermediate harness for rack sensor adjustment
21
157846-3620
WIRE HARNESS
1
Power side harness for adjusting solenoid switch
22
157846-4620
WIRE HARNESS
1
Intermediate harness for adjusting solenoid switch
23
105781-0830
FIXING STAND
1
For fixing pump at timing adjustment
24
157847-0220
COUPLING
1
For timing adjustment (for small module gear)
25
157847-0420
COUPLING
1
For timing adjustment (for small module gear)
26
157932-0520
PUNCH
1
For stamping at timing adjustment
27
157932-0720
PUNCH
1
For stamping at timing adjustment
28
157932-1221
HOUSING ASSEMBLY
1
For checking eccentricity at drive gear installation
29
157847-0620
COUPLING
1
For timing adjustment (for large module gear)
30
157847-0520
COUPLING
1
Used together with 157847-0620 (for toothed drive type)
＊ one for each cylinder
- 122 -
SPECIAL TOOLS FOR ADJUSTMENT 1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
20
21
22
23
24
25
26
27
28
29
19
30
- 123 -
SPECIAL TOOLS FOR ADJUSTMENT
VE TYPE INJECTION PUMP NO.
PART NO.
OLD PART NO.
1
105781-0610
2
157842-4421
157842-4420
3
PART NAME
QTY
APPLICATION
FIXING STAND
1
For mounting injection pump on test stand (center height: 125mm)
COUPLING
1
Used for driving injection pump (17mm diameter drive shaft, 3 mm key groove)
157842-4522
157842-4521 COUPLING
1
Used for driving injection pump (20mm diameter drive shaft, 2.5, 4 mm key groove)
4
157842-4621
157842-4620
1
Used for driving injection pump (20mm diameter drive shaft, 4 mm key groove)
5
105780-8190
6
157808-3820
7
105782-8260
MEASURING DEVICE
1
For measuring timer stroke (mounted on high pressure side)
8
105782-8190
MEASURING DEVICE
1
For measuring timer stroke (mounted on low pressure side)
9
105782-8250
MEASURING DEVICE
1
For measuring timer stroke (for direct injection pump)
10
105782-8160
MEASURING DEVICE
1
For measuring pump pre-stroke (without dial gauge)
11
157829-0820
ADJUSTING DEVICE
1
For adjusting regulating valve
12
157928-2920
PLIERS
1
For regulating valve disassembly
13
157829-5220
INSERTER
1
For inserting regulating valve spring ring
14
157970-0500
MEASURING CYLINDER
1
For measuring feed pump supply rate (500cm3)
15
157844-0320
HOLDER ASSEMBLY
1
For calking 2-piece separate type control lever
16
105782-6170
MEASURING DEVICE
1
For measuring pump control lever angle
17
157954-3601
1
Measuring range: 0-10mm (x0.01mm)
18
157829-3520
MEASURING DEVICE
1
For measuring pump plunger lift (used when mounting pump on engine)
19
157641-4720
JOINT ASSEMBLY
1
For fixing key no.5
20
157641-4020
TUBE ASSEMBLY
＊
COUPLING NOZZLE & HOLDER ASSY
157805-7320 INJECTION PIPE
157954-3600 DIAL GAUGE
＊
New injection system (Nozzle Holder Part No. 105780-2150; Nozzle Part No. 105780-0060)
＊
φ2xφ6x450mm; M12x1.5; M14x1.5)
Used together with key no.19
＊ one for each cylinder
- 124 -
SPECIAL TOOLS FOR ADJUSTMENT 1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
- 125 -
SPECIAL TOOLS FOR ADJUSTMENT
VE (COVEC-F) TYPE INJECTION PUMP NO.
PART NO.
OLD PART NO.
PART NAME
1
105781-0610
FIXING STAND
2
105780-8190
NOZZLE & HOLDER ASSY
3
157808-3820
4
157641-4720
JOINT ASSEMBLY
1
5
157641-4020
TUBE ASSEMBLY
＊
6
157842-4621
157842-4620
COUPLING
1
For pump drive side (shaft dia: φ20)
7
157842-4421
157842-4420
COUPLING
1
For pump drive side (shaft dia: φ17)
8
105782-8260
MEASURING DEVICE
1
For measuring timer stroke (high pressure side)
9
105782-8160
MEASURING DEVICE
1
For measuring pre-stroke
10
157954-4101
1
Used together with key no 9
11
157829-0820
ADJUSTING DEVICE
1
For adjusting regulating valve pressure
12
157928-2920
PLIERS
1
For disassembling regulating valve
13
157829-5220
INSERTER
1
For reassembling regulating valve
14
157970-0500
MEASURING CYLINDER
1
For measuring overflow
15
157845-6320
PIPING ASSEMBLY
1
For fuel piping
16
157845-6100
BRACKET
1
For fine adjustment of GE actuator
17
407980-2281
MANUAL CONTROLLER
1
For adjusting GE actuator (For NISSAN, ISUZU, MAZDA)
18
407980-2300
MAIN HARNESS
1
Used together with key no. 17
19
407980-2310
INTERMEDIATE HARNESS
1
For NISSAN CD20, TD27 engines
20
407980-2340
INTERMEDIATE HARNESS
1
For ISUZU 4JG2 engines
21
407980-2360
INTERMEDIATE HARNESS
1
For MAZDA RF engines
22
105782-8280
MANUAL CONTROLLER ASSEMBLY
1
For adjusting GE actuator (For MITSUBISHI)
157805-7320 INJECTION PIPE
157954-4100 DIAL GAUGE
407980-2280
QTY 1
APPLICATION For pump drive side; (center height: 125mm)
＊
New injection system (Nozzle holder part no. 105780-2150; Nozzle part no. 105780-0060)
＊
φ2xφ6x450mm; M12x1.5; M14x1.5 For fixing key no. 2 Used together with key no. 4
＊ one for each cylinder
- 126 -
SPECIAL TOOLS FOR ADJUSTMENT 1
2
3
4
5
6
7
8
9
10
11
12
13
14
16
17
15
20
21
18
22
- 127 -
19
SPECIAL TOOLS FOR ADJUSTMENT
BOOST COMPENSATOR NO.
PART NO.
1
105782-0121
105782-0100 PRESSURE CONTROL KIT
For adjusting aneroid compensator and boost compensator
2
105782-0150
105782-0130 PRESSURE CONTROL KIT
For adjusting aneroid compensator and boost compensator; digital type
1
OLD PART NO.
PART NAME
APPLICATION
2
- 128 -
SPECIAL TOOLS FOR ADJUSTMENT
VE TYPE INJECTION PUMP SOLENOID TIMER ADJUSTMENT KIT (Part No. 157845-6520) NO.
PART NO.
1
026514-2040
GASKET
2
2
157841-8500
EYE
1
3
157844-4501
ADAPTER
1
4
139514-0200
GASKET
2
5
157844-4820
HOSE JOINT
1
6
157844-4900
HOSE
1
φ6xφ11x500mm
7
029711-2180
EYE
1
Inside dia: 12mm
8
026512-1640
GASKET
2
For overflow valve (φ12.2xφ15.9; T=1.5mm)
9
157975-8800
BOLT
1
For overflow valve (M12x1.5)
10
157986-8000
HOSE
1
φ4xφ9x300mm
11
157977-8700
HOSE JOINT
1
12
157986-2000
HOSE
1
13
029711-4420
EYE
1
14
017211-2010
HOSE CLAMP
4
15
017211-0010
HOSE CLAMP
2
EYE BOLT
1
;; ;; ;; 16
OLD PART NO.
157844-4500
029731-2200
PART NAME
1
2
3
6
7
8
11
12
13
QTY
APPLICATION φ14.2xφ20; t=1.5mm
φ14.2xφ21; T=1.6mm
φ8xφ11x1000mm
4
;; ;;
16
- 129 -
9
14
;; ;; ;;
5
10
15
SPECIAL TOOLS FOR ADJUSTMENT
INTERMEDIATE HARNESSES FOR P TYPE INJECTION PUMP (WITH LOAD SENSOR) NO.
PART NO.
PART NAME
POTENTIOMETER
LS CHECKER
ENGINE TYPE
1
157846-1520
WIRE HARNESS
479746-0100
407980-1480
MITSUBISHI: 6D22T2
2
157846-1620
WIRE HARNESS
479746-1000
407980-1101
ISUZU: 6SD1-TC1
3
157846-1720
WIRE HARNESS
479746-4200, 479746-5000
407980-1101
ISUZU: 6WA1-TCN
4
157846-4120
WIRE HARNESS
479749-9200
407980-1101
NISSAN DIESEL: PE6T
5
157846-4220
WIRE HARNESS
154605-2720
407980-1101
NISSAN DIESEL: FD46Ti
6
157846-4420
WIRE HARNESS
479746-0100
407980-1480
MITSUBISHI: 6D22T
1
2
3
4
6
- 130 -
5
SPECIAL TOOLS FOR ADJUSTMENT
FOR RED Ⅲ GOVERNOR ADJUSTMENT NO.
PART NO.
APPLICATION
1
157844-6520 For connecting RED Ⅲ governor for ISUZU engines (governor side 8 poles)
2
157844-6620 For connecting RED Ⅲ governor for MITSUBISHI engines (governor side 8 poles)
3
157844-6720 For connecting RED Ⅲ governor for NISSAN DIESEL engines (governor side 8 poles)
4
157844-6821 For connecting RED Ⅲ governor for ISUZU engines (governor side 12 poles)
5
157844-7021 For connecting RED Ⅲ governor for KOMATSU engines (governor side 8 poles)
6
157844-7121 For connecting RED Ⅲ governor for MITSUBISHI engines (governor side 10 poles)
7
157844-7221 For connecting RED Ⅲ governor for MITSUBISHI engines (governor side 8 poles)
8
157844-7420 For connecting RED Ⅲ governor for NISSAN DIESEL engines (governor side 8 poles)
9
157844-8120 For connecting RED Ⅲ governor for KOMATSU engines (governor side 16 poles)
10
157844-8620 For connecting RED Ⅲ governor for KOMATSU engines (governor side 14 poles)
11
157846-0720 For connecting RED Ⅲ governor for ISUZU engines (governor side 8 poles)
12
157846-0820 For connecting RED Ⅲ governor for HINO engines (governor side 8 poles)
13
157846-2820 For connecting RED Ⅲ governor for HINO engines (governor side 7 poles)
14
157846-3220 For connecting RED Ⅲ governor for NISSAN DIESEL engines (governor side 8 poles)
1
2
3
4
5
6
7
8
9
10
11
12
13
14
- 131 -
SPECIAL TOOLS FOR ADJUSTMENT
FOR PRE-STROKE ACTUATOR ADJUSTMENT NO.
PART NO.
APPLICATION
1
157844-7520 For connecting pre-stroke actuator for MITSUBISHI engines (actuator side 6 poles)
2
157844-7620 For connecting pre-stroke actuator for NISSAN DIESEL engines (actuator side 6 poles)
3
157844-7720 For connecting pre-stroke actuator for NISSAN DIESEL engines (actuator side 6 poles)
4
157844-7820 For connecting pre-stroke actuator for HINO engines (actuator side 8 poles)
5
157844-8921 For connecting pre-stroke actuator for MITSUBISHI engines (actuator side 6 poles)
6
157844-9021 For connecting pre-stroke actuator for NISSAN DIESEL engines (actuator side 8 poles)
7
157846-0020 For connecting pre-stroke actuator for ISUZU engines (actuator side 6 poles)
8
157846-0120 For connecting pre-stroke actuator for NISSAN DIESEL engines (actuator side 8 poles)
9
157846-0620 For connecting pre-stroke actuator for ISUZU engines (actuator side 6 poles)
10
157846-1020 For connecting pre-stroke actuator for HINO engines (actuator side 8 poles)
11
157846-1221 For connecting pre-stroke actuator for HINO engines (actuator side 8 poles)
12
157846-1920 For connecting pre-stroke actuator for HINO engines (actuator side 6 poles)
13
157846-2220 For connecting pre-stroke actuator for HINO engines (actuator side 6 poles)
14
157846-3320 For connecting pre-stroke actuator for NISSAN DIESEL engines (actuator side 8 poles)
15
157846-3720 For connecting pre-stroke actuator for all customers' engines (actuator side 6 poles)
16
157846-3920 For connecting pre-stroke actuator for NISSAN DIESEL engines (actuator side 6 poles)
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
- 132 -
SPECIAL TOOLS FOR ADJUSTMENT
FOR RACK SENSOR ADJUSTMENT NO.
PART NO.
APPLICATION
1
157827-8720 For connecting rack sensor for ISUZU engines (sensor side 4 poles)
2
157827-8720 For connecting rack sensor for HINO engines (sensor side 4 poles)
3
157827-8820 For connecting rack sensor for MITSUBISHI engines (sensor side 4 poles)
4
157827-8920 For connecting rack sensor for NISSAN DIESEL engines (sensor side 4 poles)
5
157844-8720 For connecting rack sensor for MITSUBISHI engines (sensor side 4 poles)
6
157844-8820 For connecting rack sensor for NISSAN DIESEL engines (sensor side 4 poles)
7
157845-0020 For connecting rack sensor for NISSAN DIESEL engines (sensor side 4 poles)
8
157846-0220 For connecting rack sensor for NISSAN DIESEL engines (sensor side 4 poles)
9
157846-0320 For connecting rack sensor for MITSUBISHI engines (sensor side 4 poles)
10
157846-0420 For connecting rack sensor for ISUZU engines (sensor side 4 poles)
11
157846-0920 For connecting rack sensor for MITSUBISHI engines (sensor side 4 poles)
12
157846-1320 For connecting rack sensor for HINO engines (sensor side 4 poles)
13
157846-1420 For connecting rack sensor for HINO engines (sensor side 4 poles)
14
157846-2020 For connecting rack sensor for ISUZU engines (sensor side 3 poles)
15
157846-2120 For connecting rack sensor for MITSUBISHI engines (sensor side 4 poles)
16
157846-3420 For connecting rack sensor for NISSAN DIESEL engines (sensor side 4 poles)
17
157846-3820 For connecting rack sensor for all customers' engines (sensor side 4 poles)
18
157846-4020 For connecting rack sensor for NISSAN DIESEL engines (sensor side 3 poles)
19
157846-4320 For connecting rack sensor for MITSUBISHI engines (sensor side 3 poles)
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
- 133 -
SPECIAL TOOLS FOR ADJUSTMENT
HARNESS CONNECTORS FOR VE PUMP POTENTIOMETER (POWER SIDE HARNESSES) NO.
PART NO.
APPLICATION
1
157829-8820 For connecting potentiometer to constant-voltage power supply and digital voltmeter
2
157844-6020 For connecting potentiometer to constant-voltage power supply and digital voltmeter
3
157844-6120 For connecting potentiometer to constant-voltage power supply and digital voltmeter (for NISSAN TD42 engine)
1
2
3
- 134 -
SPECIAL TOOLS FOR ADJUSTMENT
MEMO
- 135 -
SPECIAL TOOLS FOR ADJUSTMENT
FOR VE PUMP POTENTIOMETER ADJUSTMENT (INTERMEDIATE HARNESSES) NO.
PART NO.
APPLICATION
1
157841-8720 For connecting potentiometer to power side harness connector (Part no. 157829-8820); for ISUZU C223 engines
2
157844-1420 For connecting potentiometer to power side harness connector (Part no. 157829-8820); for ISUZU 4EC1 engines
3
157844-1520
For connecting potentiometer to power side harness connector (Part no. 157829-8820); for ISUZU 4FB1 and C223 engines
4
157844-5320
For connecting potentiometer to power side harness connector (Part no. 157829-8820); for ISUZU 4FB1 and 4FC1-T engines
5
157844-5420
For connecting potentiometer to power side harness connector (Part no. 157844-6020); for MITSUBISHI 4D65 and 4D56 engines
6
157844-5520
For connecting potentiometer to power side harness connector (Part no. 157829-8820); for ISUZU 4FC1-T, 4JB1, 4EE1-T and 4FG1 engines
7
157844-5620
For connecting potentiometer to power side harness connector (Part no. 157829-8820); for NISSAN RD28, LD20T-II, CD20-T and NISSAN DIESEL FD35, TD27, TD27-T, TD42, and TD42-T engines
8
157844-5720
For connecting potentiometer to power side harness connector (Part no. 157844-6020); for NISSAN CD17, CD20, CD20-T, LD20, LD20-II, LD20T and LD20T-II engines
9
157844-5820
For connecting potentiometer to power side harness connector (Part no. 157829-8820); for NISSAN RD28, RD28-T, LD20 and NISSAN DIESEL TD27, TD27-T, TD42, and TD42-T engines
10
157844-5920
For connecting potentiometer to power side harness connector (Part no. 157844-6020); for MAZDA RFX, RFT, and PN engines
11
157844-9120 For connecting potentiometer to power side harness connector (Part no. 157829-8820); for ISUZU 4EC1 engines
12
157844-9320 For connecting potentiometer to power side harness connector (Part no. 157844-6020); for ISUZU 4JB1-T engines
13
157844-9420 For connecting potentiometer to power side harness connector (Part no. 157844-6020); for NISSAN RD28 engines
14
157844-9520
For connecting potentiometer to power side harness connector (Part no. 157844-6020); for ISUZU 4FB1, 4JB1-T, 4JG2-T and 4FG1-T engines
15
157844-9820
For connecting potentiometer to power side harness connector (Part no. 157844-6020); for MITSUBISHI 4D56 and 4M40 engines
16
157844-9920 For connecting potentiometer to power side harness connector (Part no. 157829-8820); for MAZDA SL engines
17
157845-1420 For connecting potentiometer to power side harness connector (Part no. 157844-6020); for MAZDA PN engines
18
157845-3220
19
157845-3320 For connecting potentiometer to power side harness connector (Part no. 157829-8820); for MAZDA R2 engines
20
157845-4920 For connecting potentiometer to power side harness connector (Part no. 157829-8820); for MAZDA WLT engines
21
157845-5020 For connecting potentiometer to power side harness connector (Part no. 157844-6020); for MAZDA RFX engines
22
157845-5120
For connecting potentiometer to power side harness connector (Part no. 157829-8820); for NISSAN DIESEL TD27-T engines
23
157845-5220
For connecting potentiometer to power side harness connector (Part no. 157829-8820); for NISSAN DIESEL TD27-T engines
24
157845-5720 For connecting potentiometer to power side harness connector (Part no. 157844-6020); for ISUZU 4EE1 engines
25
157845-5820 For connecting potentiometer to power side harness connector (Part no. 157844-6020); for ISUZU 4HF1 engines
26
157845-5920 For connecting potentiometer to power side harness connector (Part no. 157829-8820); for NISSAN RD28 engines
27
157845-6020
28
157845-7220 For connecting potentiometer to power side harness connector (Part no. 157844-6020); for MITSUBISHI 4D56 engines
29
157845-8520 For connecting potentiometer to power side harness connector (Part no. 157844-6020); for TOYOTA 4B engines
For connecting potentiometer to power side harness connector (Part no. 157844-6020); for MAZDA RFX and RFT engines
For connecting potentiometer to power side harness connector (Part no. 157844-6020); for NISSAN CD20 and NISSAN DIESEL TD25, TD25-T, TD27, TD27-T,TD42-T, TD47 engines
- 136 -
SPECIAL TOOLS FOR ADJUSTMENT 1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
- 137 -
SPECIAL TOOLS FOR ADJUSTMENT
PFR TYPE INJECTION PUMPS PFR-MD TYPE PUMP NO.
PART NO.
OLD PART NO.
PART NAME
1
105781-4320
2
105780-8180
3
157808-0920
4
105782-4340
MEASURING DEVICE
1
For measuring plunger pre-stroke
5
105782-6200
MEASURING DEVICE
1
For measuring control rack travel
6
157991-9900
EYE
1
For connecting piping to test oil supply port
7
026510-1340
GASKET
2
For connecting piping to test oil supply port (φ10xφ13; t=1.0mm)
8
140402-2600
EYE BOLT
1
For fuel inlet at adjustment (M10x1.25)
105781-4310 DRIVING STAND
QTY 1
NOZZLE & HOLDER ASSY 157805-3320 INJECTION PIPE
APPLICATION Mounting bracket for PFR1MD ~ PFR6MD type pumps.
＊
Nozzle Part No. 105780-0000; Nozzle holder 105780-2140
＊
φ2xφ6x600mm; M14x1.5; M12x1.5
＊ one for each cylinder
1
2
3
6
7
8
4
- 138 -
5
SPECIAL TOOLS FOR ADJUSTMENT
PFR-KD TYPE PUMP NO.
PART NO.
OLD PART NO.
PART NAME
1
105781-4320
2
105780-8180
3
157808-0920
157805-3320 INJECTION PIPE
4
105782-4440
105782-4320 MEASURING DEVICE
1
For measuring plunger pre-stroke
5
105782-6200
MEASURING DEVICE
1
For measuring control rack travel
6
029711-2150
EYE
1
For connecting piping to test oil supply port
7
026512-1540
GASKET
2
For connecting piping to test oil supply port (φ12xφ15; t=1.5mm)
8
029731-2010
EYE BOLT
1
For fuel inlet at adjustment (M12x1.5)
105781-4310 DRIVING STAND
QTY 1
NOZZLE & HOLDER ASSY
APPLICATION Mounting bracket for PFR1KD ~ PFR6KD pumps
＊
Nozzle Part No. 105780-0000; Nozzle holder 105780-2140
＊
φ2xφ6x600mm; M14x1.5; M12x1.5
＊ one for each cylinder
1
2
6
7
;; ;; ;;
3
4
8
- 139 -
5
SPECIAL TOOLS FOR ADJUSTMENT
PFR-KX TYPE PUMP NO.
PART NO.
OLD PART NO.
PART NAME
1
105781-4320
2
157817-2100
HOLDER
3
105780-8190
NOZZLE & HOLDER ASSY
4
157808-0920
157805-3320 INJECTION PIPE
5
105782-4440
105782-4320 MEASURING DEVICE
1
For measuring plunger pre-stroke
6
105782-6200
MEASURING DEVICE
1
For measuring control rack travel
7
029711-2150
EYE
1
For connecting pipe to test oil supply port
8
026512-1540
GASKET
2
For connecting piping to test oil supply port (φ12xφ15; t=1.5mm)
9
029731-2010
EYE BOLT
1
For fuel inlet at adjustment (M12x1.5)
10
157817-3320
HOLDER
1
For driving stand for Varity Perkins 704-30 engine
11
157817-2820
CONNECTOR
1
For Varity Perkins 704-30 engine
12
157817-3120
GAUGE
1
For Varity Perkins 704-30 engine
105781-4310 DRIVING STAND
QTY
APPLICATION
1
Mounting bracket for PFR1KX ~ PFR6KX type pumps.
1
For PFR5KX and PFR6KX (Used together with key no. 1)
＊
Nozzle Part No. 105780-0060; Nozzle holder 105780-2150
＊
φ2xφ6x600mm; M14x1.5; M12x1.5
13
157817-3520
HOLDER
1
For driving stand (105781-4320)
14
157817-3620
GAUGE
1
For ISUZU 3L, 4L PFR1KX type pumps
＊ one for each cylinder 1
2
3
6
7
8
11
12
13
;; ;;
- 140 -
4
5
9
10
14
SPECIAL TOOLS FOR ADJUSTMENT
MEMO
- 141 -
SPECIAL TOOLS FOR ADJUSTMENT
DRIVING STAND FOR PFR-MD, -KD and -KX TYPE PUMPS (Part No. 105781-4320) NO.
PART NO.
OLD PART NO.
PART NAME
QTY
APPLICATION
1
157817-2400
STAND
1
Mounted on pump test stand (center height : 110mm)
2
157816-7120
CAMSHAFT
1
For PFR-KX, -K and -KD type pumps
3
157816-7220
CAMSHAFT
1
For PFR-MD type pump
4
020006-1440
BOLT
8
For fixing bearing cover
5
156611-1900
COUPLING
1
For connecting pump test stand's driveshaft
6
023641-2410
SPRING WASHER
1
For fixing coupling
7
013021-2120
NUT
1
For fixing coupling
8
157816-9200
CONTROL RACK
1
9
157817-1000
CONNECTOR
1
For connecting PFR-KD, -KX type pumps' control rack
10
157817-1100
CONNECTOR
1
For connecting PFR-MD type pump
11
020365-1040
BOLT
1
For fixing connector
12
157814-1000
BUSH
1
For installing control rack travel measuring device
13
029998-0640
SHIM
1
For adjusting distance between collar and holder (029300-6010: t=0.8mm; 029300-6020: t=0.35mm; 029300-6030: t=0.5mm; 029300-6040: t=1.0mm)
14
157817-1200
COLLAR
2
For mounting PFR-KX and -KD type pumps (L=43mm)
15
157817-0800
COLLAR
2
For mounting PFR-MD type pump (L=31mm)
16
157817-2200
HOLDER
1
For mounting PFR-2KX to -4KX pumps and PFR-2KD to -6KD pumps (with spacer; center height 125mm)
17
157817-2300
HOLDER
1
For mounting PFR-1KX and PFR-1KD pumps (with spacer; center height 125mm)
18
157817-2500
HOLDER
1
For mounting PFR-1MD pump (without spacer; center height 110mm)
19
157817-2600
HOLDER
1
For mounting PFR-2MD ~ PFR-6MD type pumps (without spacer; center height 110mm)
20
010206-5540
SOCKET HEAD BOLT
2
For fixing holders for PFR-KX and -KD type pumps (M6x1; L=55mm)
21
010206-4540
SOCKET HEAD BOLT
2
For fixing holders for PFR-MD type pump (M6x1; L=45mm)
22
157636-9100
SOCKET HEAD BOLT
4
For fixing holders for PFR-KX and -KD type pumps (M8x1.25; L=25mm)
23
010208-1240
SOCKET HEAD BOLT
4
For fixing holders for PFR-MD type pump (M8x1; L=12mm)
24
015060-3680
PIN
2
For aligning holders
25
157815-9600
SCREW
1
For fixing control rack
26
026506-1040
GASKET
1
Used together with socket head bolt
27
010206-1040
SOCKET HEAD BOLT
1
For lubricating oil drain
28
157817-1700
COVER
2
For oil cover
29
012555-1040
SCREW
4
For fixing cover
30
157992-4300
BOLT
2
For fixing stand (length: 55mm)
31
029301-5020
WASHER
2
Used together with bolt (key no. 30) and nut (key no. 32)
32
013121-4140
NUT
2
Used together with bolt (key no. 30) and washer (key no. 31)
33
010208-2040
SOCKET HEAD BOLT
13
For fixing PFR-KX and -KD type pumps (M8x1.25; L=20mm)
34
010206-2040
SOCKET HEAD BOLT
11
For fixing PFR-MD type pump (M6x1; L=20mm)
35
157992-4200
ADAPTER
2
For 7NP and 15NP type pump test stands (thickness: 15mm)
36
157817-1800
SPACER
2
For PFR-KD, -KX holders (used together with 16 and 17; t = 12mm)
- 142 -
SPECIAL TOOLS FOR ADJUSTMENT 1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
; ;;
36
- 143 -
SPECIAL TOOLS FOR ADJUSTMENT
RSV TYPE MECHANICAL GOVERNOR NO.
PART NO.
1
105782-6130
2
OLD PART NO.
QTY
APPLICATION
MEASURING DEVICE
1
For measuring control rack travel; governor installed with drive side mounted boost compensator
157916-2620
WRENCH
1
For adjusting torque control device (SW22mm and 3mm wide tooth)
3
157913-3120
BOX WRENCH
1
For setting full load (SW10mm)
4
157913-7120
BOX WRENCH
1
For setting full load (SW12mm)
5
157914-1400
SOCKET WRENCH
1
For removing and installing governor housing plug (SW30mm)
6
105782-6030
MEASURING DEVICE
1
For measuring control lever angle and fixing control lever
7
157913-3520
WRENCH
1
Same as RFD-K type tool (SW10mm, screwdriver included)
1
2
6
7
PART NAME
3
4
- 144 -
5
SPECIAL TOOLS FOR ADJUSTMENT
RFD(K) TYPE MECHANICAL GOVERNOR NO.
PART NO.
1
105782-6130
2
OLD PART NO.
QTY
APPLICATION
MEASURING DEVICE
1
For measuring control rack travel; governor installed with drive side mounted boost compensator
157916-2620
WRENCH
1
For adjusting idling spring (SW22mm, tooth width: 3mm)
3
157913-3120
BOX WRENCH
1
For setting full load (SW10mm)
4
157913-7120
BOX WRENCH
1
For setting full load (SW12mm)
5
157913-4120
WRENCH
1
For adjusting torque control stroke (SW8mm, screwdriver included)
6
105782-6030
ADJUSTING DEVICE
1
For measuring control lever angle and fixing control lever
7
157913-3520
WRENCH
1
For adjusting torque control stroke (SW10mm, screwdriver included)
1
2
6
7
PART NAME
3
4
- 145 -
5
SPECIAL TOOLS FOR ADJUSTMENT
RLD-E TYPE MECHANICAL GOVERNOR NO.
PART NO.
1
105782-6170
ADJUSTING DEVICE
1
For measuring control lever angle and fixing control lever
2
157913-3620
WRENCH
1
For adjusting torque cam
3
157913-5321
157913-5320
WRENCH
1
For adjusting governor shaft
4
157913-5402
157913-5401 WRENCH
1
For adjusting idling spring
5
157913-3520
WRENCH
1
For adjusting boost compensator spring (SW10mm; with screwdriver)
6
157915-0720
WRENCH
1
For adjusting guide screw of improved-type boost compensator
1
OLD PART NO.
2
PART NAME
QTY
APPLICATION
3
4
6
- 146 -
5
SPECIAL TOOLS FOR ADJUSTMENT
RLD-J TYPE MECHANICAL GOVERNOR NO.
PART NO.
OLD PART NO.
1
157913-6220
WRENCH
1
For idling spring adjustment and locknut removal and installation (idling spring adjustment is possible by inserting a phillips head screwdriver into the center of the wrench).
2
157913-6720
WRENCH
1
For adjusting torque cam
3
157913-3520
WRENCH
1
For adjusting boost compensator spring (SW10mm; with screwdriver)
4
157913-7220
WRENCH
1
For adjusting governor shaft
5
105782-6170
ADJUSTING DEVICE
1
For measuring control lever angle and fixing control lever
6
157913-6920
WRENCH
1
For adjusting shifter shim
7
157915-0720
WRENCH
1
For adjusting guide screw of improved-type boost compensator
1
2
6
7
PART NAME
QTY
APPLICATION
3
4
- 147 -
5
SPECIAL TOOLS FOR ADJUSTMENT
RED Ⅲ TYPE ELECTRONIC GOVERNOR NO.
PART NO.
1
407910-2470
CONTROL UNIT
1
For driving governor actuator (for 15mm type)
2
407910-3960
CONTROL UNIT
1
For driving governor actuator (for 19mm type)
3
407910-5060
WIRE HARNESS
1
For connecting control unit, constant voltage power supply and governor
1
OLD PART NO.
2
PART NAME
QTY
APPLICATION
3
- 148 -
SPECIAL TOOLS FOR ADJUSTMENT
RED Ⅳ TYPE ELECTRONIC GOVERNOR NO.
PART NO.
OLD PART NO.
PART NAME
1
407980-4340
SWITCH BOX
1
For confirming control rack position sensor characteristics
2
407915-0590
CONTROL UNIT
1
For confirming control rack position sensor characteristics
3
407910-5540
WIRE HARNESS
1
Main harness
4
157846-5220
INTERMEDIATE HARNESS
1
For MITSUBISHI
5
157846-5520
INTERMEDIATE HARNESS
1
For MITSUBISHI (8DC engines)
6
157846-5420
INTERMEDIATE HARNESS
1
For HINO
7
157846-5320
INTERMEDIATE HARNESS
1
For ISUZU
8
157846-5120
INTERMEDIATE HARNESS
1
For NISSAN DIESEL
1
2
3
6
7
8
QTY
APPLICATION
4
- 149 -
5
SPECIAL TOOLS FOR ADJUSTMENT
RHD TYPE GOVERNOR NO.
PART NO.
1
307610-0050
DRIVING STAND
1
For driving RHD governor
2
307610-1010
ADJUSTING DEVICE
1
For measuring lever angle
1
OLD PART NO.
PART NAME
QTY
APPLICATION
2
- 150 -
SPECIAL TOOLS FOR ADJUSTMENT
NOZZLE HOLDERS KCA-S, -P TYPE NOZZLE HOLDERS NO.
PART NO.
1
157943-0500
BLOCK
1
For nozzle holder disassembly and reassembly
2
157914-3300
SOCKET WRENCH
1
SW27, 12-sided; for KCA-S type disassembly and reassembly, and removal/installation on engine.
3
157914-3200
SOCKET WRENCH
1
SW22, 12-sided; for KCA-P type disassembly and reassembly, and removal/installation on engine.
4
157927-2500
MAGNET
1
For removing shims
1
OLD PART NO.
2
PART NAME
QTY
APPLICATION
3
4
- 151 -
SPECIAL TOOLS FOR ADJUSTMENT
KBL2.1-S TYPE NOZZLE HOLDER 1. FOR ISUZU, MITSUBISHI: CLOSED METHOD NO.
PART NO.
OLD PART NO.
PART NAME
1
105789-0500
ADJUSTING DEVICE ASSEMBLY
1
1/1
157892-0220
ADJUSTING DEVICE
1
1/2
157892-1320
CONNECTOR ASSEMBLY
1
1/3
157892-1420
RETAINING NUT
1
1/4
157892-1800
BASE
1
For adjusting zero point
1/5
157954-3801
1
Measuring range: 0-5mm (x0.01mm)
1/6
157892-1100
PIN
1
Length: 60.5mm
1/7
157892-1200
PIN
1
Length: 50mm
1/8
157892-1500
GASKET
1
φ12.2xφ15.9; t=1.0mm
2
157944-9520
PLATE
1
For supporting nozzle holder
3
157914-2800
SOCKET WRENCH
1
For removing and installing nozzle retaining nut; SW19 mm
157954-3800 DIAL GAUGE
QTY
APPLICATION
2. FOR HINO: CLOSED METHOD NO.
PART NO.
OLD PART NO.
PART NAME
1
105789-0520
ADJUSTING DEVICE ASSEMBLY
1
1/1
157892-0220
ADJUSTING DEVICE
1
1/2
157892-1320
CONNECTOR ASSEMBLY
1
1/3
157892-1920
RETAINING NUT
1
1/4
157892-1800
1/5
157954-3801
1/6
157892-1100
1/7
BASE
QTY
APPLICATION
1
For adjusting zero point
1
Measuring range: 0-5mm (x0.01mm)
PIN
1
Length: 60.5mm
157892-1200
PIN
1
Length: 50mm
1/8
157892-1500
GASKET
1
φ12.2xφ15.9; t=1.0mm
2
157944-9520
PLATE
1
For supporting nozzle holder
3
157914-2800
SOCKET WRENCH
1
For removing and installing nozzle retaining nut; SW19 mm
157954-3800 DIAL GAUGE
3. FOR OPEN METHOD NO.
PART NO.
1
105789-0540
OLD PART NO.
PART NAME
QTY
ADJUSTING DEVICE ASSEMBLY
1
APPLICATION
1/1
157892-0220
ADJUSTING DEVICE
1
1/4
157892-1800
BASE
1
For adjusting zero point
1/5
157954-3801
1
Measuring range: 0-5mm (x0.01mm)
1/6
157892-1100
PIN
1
Length: 60.5mm
2
157944-9520
PLATE
1
For supporting nozzle holder
3
157914-2800
SOCKET WRENCH
1
For removing and installing nozzle retaining nut; SW19 mm
157954-3800 DIAL GAUGE
- 152 -
SPECIAL TOOLS FOR ADJUSTMENT 4. FOR NISSAN DIESEL: CLOSED METHOD NO.
PART NO.
OLD PART NO.
1
105789-0560
1/1
PART NAME
QTY
APPLICATION
ADJUSTING DEVICE ASSEMBLY
1
157892-0220
ADJUSTING DEVICE
1
1/2
157892-1320
CONNECTOR ASSEMBLY
1
1/3
157892-2020
RETAINING NUT
1
1/4
157892-1800
BASE
1
For adjusting zero point
1/5
157954-3801
1
Measuring range: 0-5mm (x0.01mm)
1/6
157892-1100
PIN
1
Length: 60.5mm
1/7
157892-1200
PIN
1
Length: 50mm
1/8
157892-1500
GASKET
1
φ12.2xφ15.9; t=1.0mm
2
157944-9520
PLATE
1
For supporting nozzle holder
3
157914-2800
SOCKET WRENCH
1
For removing and installing nozzle retaining nut; SW19 mm
157954-3800 DIAL GAUGE
2
1 1/5
1/6
1/1
1/7
1/8
1/2
1/4
1/3
- 153 -
3
SPECIAL TOOLS FOR ADJUSTMENT
KBL2.1-P TYPE NOZZLE HOLDER: OPEN METHOD NO.
PART NO.
OLD PART NO.
PART NAME
1
105789-0590
ADJUSTING DEVICE ASSEMBLY
1
1/1
157892-2220
ADJUSTING DEVICE
1
1/2
157892-3300
BASE
1
For adjusting zero point
1/3
157954-3801
1
Measuring range: 0-5mm (x0.01mm)
1/4
157892-3000
1
Length: 60.4mm
2
157992-2521
1
For supporting nozzle holder
3
157890-6200
SCRAPER
1
For cleaning nozzle seat
4
157890-6320
SCRAPER
1
For cleaning nozzle fuel oil chamber
157954-3800 DIAL GAUGE PIN 157992-2520 PLATE
QTY
APPLICATION
Note: The adjusting device is available without the dial gauge (157954-3801). The part number is 105789-0600. 3
2
1 1/4
1/1 1/3 1/2
- 154 -
4
SPECIAL TOOLS FOR ADJUSTMENT
KBL2.2-P TYPE NOZZLE HOLDER: OPEN METHOD NO.
PART NO.
OLD PART NO.
PART NAME
QTY
APPLICATION
1
157954-3801
157954-3800 DIAL GAUGE
1
2
157892-3620
CONNECTOR ASSEMBLY
1
3
157892-3500
PIN
1
Length: 45mm
4
157992-2820
PLATE
1
For supporting nozzle holder
5
157890-6200
SCRAPER
1
For cleaning nozzle seat
6
157890-6320
SCRAPER
1
For cleaning nozzle fuel oil chamber
Measuring range: 0-5mm (x0.01mm)
KBL2.2-P TYPE NOZZLE HOLDER: CLOSED METHOD NO.
PART NO.
OLD PART NO.
PART NAME
QTY
APPLICATION
1
157954-3801
157954-3800 DIAL GAUGE
1
2
157892-3620
CONNECTOR ASSEMBLY
1
3
157892-3500
PIN
1
Length: 45mm
4
157992-2820
PLATE
1
For supporting nozzle holder
5
157890-6200
SCRAPER
1
For cleaning nozzle seat
6
157890-6320
SCRAPER
1
For cleaning nozzle fuel oil chamber
7
157892-3120
RETAINING NUT
1
7/1
157892-3100
RETAINING NUT
1
Measuring range: 0-5mm (x0.01mm)
M15×0.5; SW17 L=65mm
7/2
026508-1140
GASKET
1
For plug; φ8.2×φ11.4; t=1.0mm
7/3
157892-1600
PLUG
1
M8×1.0; SW12
8
157892-3200
GASKET
1
For retaining nut; φ10.2×φ13.2; t=1.0mm
1
2
6
7
3
7/3
4
8
7/2 7/1
- 155 -
5
SPECIAL TOOLS FOR ADJUSTMENT
KBL2.3-S TYPE NOZZLE HOLDER 1. FOR LARGE HINO TRUCKS NO.
PART NO.
1
105789-0680
1/1
157892-4121
1/1/1
OLD PART NO.
PART NAME
QTY
APPLICATION
ADJUSTING DEVICE ASSEMBLY
1
ADJUSTING DEVICE
1
Part of key no. 1
157892-4100
HOLDER
1
For installing cap nut; M10x1.0
1/1/2
157892-5400
HOLDER
1
For installing cap nut; M10x1.25
1/1/3
157892-1000
1/2
157954-3801
1/3
157892-4200
1/4
157892-4120
NUT
1
For securing dial gauge
1
Measuring range: 0-5 mm (x0.01)
PIN
1
L=160 mm (excluding length of thread)
157892-4300
PIN
1
L=110 mm (excluding length of thread)
1/6
157892-4020
RETAINING NUT
1
1/6/1
157892-4000
RETAINING NUT
1
M19x0.75; SW22 mm, L=84 mm
1/6/2
026508-1140
GASKET
1
For plug;φ8.2xφ11.4; t=1.0 mm
1/6/3
157892-1600
PLUG
1
M8x1.0; SW12 mm
1/7
157892-1500
GASKET
1
φ12.2xφ15.9; t=1.0 mm
2
157944-9520
PLATE
1
For supporting nozzle holders
3
157911-8100
WRENCH
1
For adjusting first opening pressure; SW5 mm
4
157914-2800
WRENCH
1
For removing and installing retaining nut ; SW19 mm
5
157914-0500
WRENCH
1
For removing and installing adjustment retaining nut; SW22 mm
157954-3800 DIAL GAUGE
Note: The adjusting device is available without the dial gauge (157954-3801). The part number is 105789-0690.
2. FOR MEDIUM-SIZED HINO TRUCKS NO.
PART NO.
OLD PART NO.
PART NAME
1
105789-0700
ADJUSTING DEVICE ASSMBLY
1
1/1
157892-4420
ADJUSTING DEVICE
1
Part of key no. 1
1/1/1
157892-4400
HOLDER
1
For installing cap nut; M8x1.0
1/1/3
157892-1000
NUT
1
For securing dial gauge
1/2
157954-3801
1
Measuring range: 0-5 mm (x0.01)
1/5
157892-4700
PIN
1
L=85 mm (excluding length of thread)
1/6
157892-4020
RETAINING NUT
1
157954-3800 DIAL GAUGE
QTY
APPLICATION
1/6/1
157892-4000
RETAINING NUT
1
M19x0.75; SW22 mm, L=84 mm
1/6/2
026508-1140
GASKET
1
For plug;φ8.2xφ11.4; t=1.0 mm
1/6/3
157892-1600
PLUG
1
M8x1.0, SW12 mm
1/7
157892-1500
GASKET
1
φ12.2xφ15.9; t=1.0 mm
2
157944-9520
PLATE
1
For supporting nozzle holder
3
157911-8100
WRENCH
1
For adjusting first opening pressure; SW5 mm
4
157914-2800
WRENCH
1
For removing and installing retaining nut ; SW19 mm
5
157914-0500
WRENCH
1
For removing and installing adjustment retaining nut; SW22 mm
Note: The adjusting device is available without the dial gauge (157954-3801). The part number is 105789-0710.
- 156 -
SPECIAL TOOLS FOR ADJUSTMENT 1 1/1
1/6
1/1/1
1/2
2
3
4
5
1/6/3 1/6/2
1/1/3 1/6/1 1/1/2
1/3
1/4
1/5
1/7
- 157 -
SPECIAL TOOLS FOR ADJUSTMENT
KBL2.4-S TYPE NOZZLE HOLDER 1. FOR MITSUBISHI NO.
PART NO.
OLD PART NO.
PART NAME
QTY
APPLICATION
1
105789-0640
ADJUSTING DEVICE ASSEMBLY
1
1/1
157892-4420
ADJUSTING DEVICE
1
Part of key no. 1
1/1/1
157892-4400
HOLDER
1
For installing cap nut; M8x1.0
1/1/3
157892-1000
NUT
1
For securing dial gauge
1/2
157954-3801
1
Measuring range: 0-5 mm (x0.01)
1/3
157892-4700
PIN
1
L=85 mm (excluding length of thread)
1/4
157892-5200
PIN
1
L=100 mm (excluding length of thread)
1/6
157892-5500
PIN
1
L=55 mm (excluding length of thread)
1/7
157892-5700
PIN
1
L=120 mm (excluding length of thread)
1/8
157892-4020
RETAINING NUT
1
1/8/1
157892-4000
RETAINING NUT
1
M19x0.75; SW22 mm, L=84 mm
1/8/2
026508-1140
GASKET
1
For plug;φ8.2xφ11.4; t=1.0 mm
1/8/3
157892-1600
PLUG
1
M8x1.0; SW12 mm
1/9
157892-1500
GASKET
1
For retaining nut; φ12.2xφ15.9; t=1.0 mm
2
157944-9520
PLATE
1
For supporting nozzle holders
3
157914-2800
WRENCH
1
For removing and installing retaining nut, SW19 mm
4
157914-0500
WRENCH
1
For removing and installing adjustment retaining nut, SW22mm
157954-3800 DIAL GAUGE
Note: The adjusting device is available without the dial gauge (157954-3801). The part number is 105789-0650.
2. FOR NISSAN DIESEL NO.
PART NO.
1
105789-0660
1/1
157892-4121
1/1/1
OLD PART NO.
PART NAME
QTY
APPLICATION
ADJUSTING DEVICE ASSEMBLY
1
ADJUSTING DEVICE
1
Part of key no. 1
157892-4100
HOLDER
1
For installing cap nut; M10x1.0
1/1/2
157892-5400
HOLDER
1
For installing cap nut; M10x1.25
1/1/3
157892-1000
NUT
1
For securing dial gauge
1/2
157954-3801
1
Measuring range: 0-5 mm (x0.01)
1/3
157892-4700
PIN
1
L=85 mm (excluding length of thread)
1/5
157892-5300
PIN
1
L=60 mm (excluding length of thread)
1/6
157892-5500
PIN
1
L=55 mm (excluding length of thread)
1/8
157892-4020
RETAINING NUT
1
1/8/1
157892-4000
RETAINING NUT
1
M19x0.75; SW22 mm; L=84 mm
1/8/2
026508-1140
GASKET
1
For plug;φ8.2xφ11.4, t=1.0 mm
1/8/3
157892-1600
PLUG
1
M8x1.0; SW12 mm
1/9
157892-1500
GASKET
1
For retaining nut; φ12.2xφ15.9; t=1.0 mm
2
157944-9520
PLATE
1
For supporting nozzle holders
3
157914-2800
WRENCH
1
For removing and installing retaining nut, SW19 mm
4
157914-0500
WRENCH
1
For removing and installing adjustment retaining nut, SW22mm
157892-4120
157954-3800 DIAL GAUGE
Note: The adjusting device is available without the dial gauge (157954-3801). The part number is 105789-0670.
- 158 -
SPECIAL TOOLS FOR ADJUSTMENT 2
1 1/1
1/8
1/1/1
1/8/3
1/2 1/8/2
1/1/3 1/8/1 1/1/2
4
1/3
1/4
1/5
1/6
1/7
1/9
- 159 -
3
SPECIAL TOOLS FOR ADJUSTMENT
KBL2.4-P TYPE NOZZLE HOLDER NO.
PART NO.
OLD PART NO.
PART NAME
QTY
1
105789-0720
ADJUSTING DEVICE ASSEMBLY
1
1/1
157892-5020
ADJUSTING DEVICE
1
Part of key no 1
1/1/1
157892-5000
HOLDER
1
For installing cap nut; M8x1.25
1/1/2
157892-1000
NUT
1
For fixing dial gauge
1/2
157954-3801
1
Measuring range: 0-5 mm (x0.01)
1/3
157892-5200
PIN
1
L=100 mm (excluding length of thread)
1/4
157892-5700
PIN
1
L=120 mm (excluding length of thread)
1/5
157892-5120
RETAINING NUT
1
1/5/1
157892-5100
RETAINING NUT
1
M15x0.5; SW17; L=70 mm
1/5/2
026508-1140
GASKET
1
For plug;φ8.2xφ11.4; t=1.0 mm
1/5/3
157892-1600
PLUG
1
M8x1.0; SW12 mm
1/6
157892-3200
GASKET
1
For retaining nut;φ10.2xφ13.2; t=1.0 mm
2
157992-2820
PLATE
1
For supporting nozzle holder
3
157944-9520
PLATE
1
For supporting flange type nozzle holders
157954-3800 DIAL GAUGE
APPLICATION
Note: The adjusting device is available without the dial gauge (157954-3801). The part number is 105789-0730.
2
1 1/5
1/1 1/1/1
1/2
1/1/2
1/5/3 1/5/2
1/5/1
1/3
1/4
1/6
- 160 -
3
SPECIAL TOOLS FOR ADJUSTMENT
MEMO
- 161 -
SPECIAL TOOLS FOR ADJUSTMENT
INJECTION PIPES FOR TEST BENCHES NO.
PART NO.
OLD PART NO.
APPLICATION
1
157808-0020
157805-0220 For adjusting PES-K, PE-A pumps (φ2xφ6x600mm; M12x1.5, M14x1.5)
2
157808-0120
157805-0320 For adjusting VE pump (φ2xφ6x840mm; M12x1.5, M14x1.5)
3
157808-0220
157805-0520 For adjusting PE-A, PE-AD, PE-MD pumps (φ2xφ6x600mm; M14x1.5, M14x1.5)
4
157808-0320
157805-1120 For adjusting PE-P, PE-PD pumps (φ3xφ8x600mm; M14x1.5, M14x1.5)
5
157808-0420
157805-1720 For adjusting PE-P, PE-PD pumps (φ3xφ8x600mm; M14x1.5, M18x1.5)
6
157808-0520
157805-2020 For adjusting PE-ZW, PE-ZWX, PE-ZWY pumps (φ4xφ8x1500mm; M18x1.5, M18x1.5)
7
157808-0720
157805-2520 For adjusting PE-P, PE-PD pumps (φ3xφ8x600mm; M14x1.5, M14x1.5)
8
157808-0820
157805-2620 For adjusting PE-P, PE-PD pumps (φ3xφ8x600mm; M14x1.5, M18x1.5)
9
157808-0920
157805-3320 For adjusting PES-K, PE-A pumps (φ2xφ6x600mm; M14x1.5, M12x1.5)
10
157808-1020
157805-3820 For adjusting PE-A, PE-AD, PE-MD pumps (φ2xφ6x600mm; M14x1.5, M14x1.5)
11
157808-1120
157805-3920 For pumps with unified threads (φ2xφ6x600mm; 9/16-18UNF, M14x1.5)
12
157808-1220
157805-2320 For adjusting PES-K, PE-A pumps (φ2xφ6x600mm; M14x1.5, M12x1.5) 157805-4420
13
157808-1320
157805-4720 For adjusting PE-P pump (set of 12; for assemblies 157808-1420 ∼ 157808-1920)
13/1
157808-1420
157805-4820 For adjusting PE-P pump (cylinders 6, 7; φ3xφ8x600mm; M14x1.5, M14x1.5)
13/2
157808-1520
157805-4920 For adjusting PE-P pump (cylinders 5, 8; φ3xφ8x600mm; M14x1.5, M14x1.5)
13/3
157808-1620
157805-5020 For adjusting PE-P pump (cylinders 4, 9; φ3xφ8x600mm; M14x1.5, M14x1.5)
13/4
157808-1720
157805-5120 For adjusting PE-P pump (cylinders 3, 10; φ3xφ8x600mm; M14x1.5, M14x1.5)
13/5
157808-1820
157805-5220 For adjusting PE-P pump (cylinders 2, 11; φ3xφ8x600mm; M14x1.5, M14x1.5)
13/6
157808-1920
157805-5320 For adjusting PE-P pump (cylinders 1, 12;φ3xφ8x600mm; M14x1.5, M14x1.5)
14
157808-2020
157805-5420 For adjusting PE-PD pump (set of 6; for assemblies 157808-2120 ∼ 157808-2420)
14/1
157808-2120
157805-5520 For adjusting PE-PD pump (cylinders 4, 5, 6;φ3xφ8x600mm; M18x1.5, M14x1.5)
14/2
157808-2220
157805-5620 For adjusting PE-PD pump (cylinder 7; φ3xφ8x600mm; M18x1.5, M14x1.5)
14/3
157808-2320
157805-5720 For adjusting PE-PD pump (cylinder 3; φ3xφ8x600mm; M18x1.5, M14x1.5)
14/4
157808-2420
157805-5820 For adjusting PE-PD pump (cylinder 2; φ3xφ8x600mm; M18x1.5, M14x1.5)
15
157808-2520
157805-5920
15/1
157808-2620
157805-6020 For adjusting PES12P pump with variable timer (cylinder 1;φ3xφ8x600mm; M14x1.5, M14x1.5)
15/2
157808-2720
157805-6120 For adjusting PES12P pump with variable timer (cylinder 2; φ3xφ8x600mm; M14x1.5, M14x1.5)
15/3
157808-2820
157805-6220 For adjusting PES12P pump with variable timer (cylinder 3; φ3xφ8x600mm; M14x1.5, M14x1.5)
15/4
157808-2920
157805-6320 For adjusting PES12P pump with variable timer (cylinder 4; φ3xφ8x600mm; M14x1.5, M14x1.5)
15/5
157808-3020
157805-6420 For adjusting PES12P pump with variable timer (cylinder 5; φ3xφ8x600mm; M14x1.5, M14x1.5)
For adjusting PES12P pump with variable timer (set of 12; for assemblies 157808-2620 ∼ 157808-3720)
- 162 -
SPECIAL TOOLS FOR ADJUSTMENT NO.
PART NO.
OLD PART NO.
APPLICATION
15/6
157808-3120
157805-6520 For adjusting PES12P pump with variable timer (cylinder 6; φ3xφ8x600mm; M14x1.5, M14x1.5)
15/7
157808-3220
157805-6620 For adjusting PES12P pump with variable timer (cylinder 7; φ3xφ8x600mm; M14x1.5, M14x1.5)
15/8
157808-3320
157805-6720 For adjusting PES12P pump with variable timer (cylinder 8; φ3xφ8x600mm; M14x1.5, M14x1.5)
15/9
157808-3420
157805-6820 For adjusting PES12P pump with variable timer (cylinder 9; φ3xφ8x600mm; M14x1.5, M14x1.5)
15/10
157808-3520
157805-6920 For adjusting PES12P pump with variable timer (cylinder 10; φ3xφ8x600mm; M14x1.5, M14x1.5)
15/11
157808-3620
157805-7020 For adjusting PES12P pump with variable timer (cylinder 11; φ3xφ8x600mm; M14x1.5, M14x1.5)
15/12
157808-3720
157805-7120 For adjusting PES12P pump with variable timer (cylinder 12; φ3xφ8x600mm; M14x1.5, M14x1.5)
16
157808-3820
157805-7320 For new VE injection system (φ2xφ6x450mm; M12x1.5, M14x1.5)
17
157808-3920
157805-7420 For new VE injection system (φ2xφ6x450mm; M14x1.5, M14x1.5)
18
157808-4020
157805-7520 For adjusting P-S7S pump (φ4xφ8x1000mm; M18x1.5, M14x1.5)
19
157808-4120
157805-7720 For USA (φ3xφ6x600mm; M18x1.5, M14x1.5)
20
157808-4220
157805-7820 For USA (φ3xφ6x1000mm; M14x1.5, M14x1.5)
21
157808-4320
157805-7920 For USA (φ2xφ6x450mm; M12x1.5, M12x1.5)
22
157808-4420
157805-8020 For USA (φ3xφ6x600mm; 9/16-18UNF, M14x1.5)
23
157808-4520
157805-9420 For adjusting PE-P, PE-PD pumps (φ3xφ8x600mm; M14x1.5, M14x1.5)
24
157808-4620
157805-9520 For adjusting PE-Z pump (φ3xφ8x600mm; M18x1.5, M14x1.5)
- 163 -
SPECIAL TOOLS FOR ADJUSTMENT 1
2
3
4
5
6
7
8
9
10
11
12
13
13/1
13/2
13/3
13/4
13/5
13/6
14
14/1
14/2
14/3
14/4
15
15/1
15/2
15/3
15/4
15/5
15/6
15/7
15/8
15/9
15/10
15/11
15/12
16
17
18
- 164 -
SPECIAL TOOLS FOR ADJUSTMENT 19
20
21
22
24
- 165 -
23
SPECIAL TOOLS FOR ADJUSTMENT
FIXING STANDS PE TYPE INJECTION PUMP FIXING STANDS NO.
PART NO.
OLD PART NO.
INJECTION PUMP TYPE
1
105781-0471
105781-0470
For mounting pump on the test stand (For 110 mm center height; concave top)
2
105781-0431
105781-0430
For mounting pump on the test stand (For 125 mm center height; concave top)
3
105781-0690
For mounting pump on the test stand (For 110 mm center height; channel top)
4
105781-0720
For mounting pump on the test stand (For 125 mm center height; channel top)
5
105781-0790
For mounting pump on the test stand (For 110 mm center height; concave top)
6
105781-0800
For mounting pump on the test stand (For 125 mm center height; concave top)
7
105781-0531
105781-0530
8
105781-0740
105781-0530 + 157810-2100
9
105781-0551
105781-0550
For mounting pump on the test stand (For 110 mm center height; flat top)
10
105781-0760
105781-0550 + 157810-2100
For mounting pump on the test stand (For 125 mm center height; flat top)
11
105781-0481
105781-0480
For mounting pump on the test stand (For 110 mm center height; flat top)
12
105781-0421
105781-0420
For mounting pump on the test stand (For 125 mm center height; flat top)
13
105781-0461
105781-0460
For mounting pump on the test stand (For 110 mm center height; concave top)
14
105781-0770
105781-0460 + 157810-2100
15
105781-0511
105781-0510
16
105781-0780
105781-0510 + 157810-2100
17
105781-0121
105781-0120
PE-A, -AD, -MD (base type)
For mounting pump on the test stand (For 110 mm center height; channel top) MD-TICS (base type)
For mounting pump on the test stand (For 125 mm center height; channel top)
PE-P, -PD, HD-TICS (base type)
18
105781-0620
19
105781-0580
105781-0120 + 157810-2100
APPLICATION
PE-ZW, ZWX (base type)
For mounting pump on the test stand (For 125 mm center height; concave top) For mounting pump on the test stand (For 110 mm center height; flat top)
PE-ZWY (base type)
For mounting pump on the test stand (For 125 mm center height; flat top) For mounting pump on the test stand (For 110 mm center height)
PES-K (for drive side; flange type)
For mounting pump on the test stand (For 125 mm center height) For mounting pump on the test stand (For 110 mm center height)
PE2A (for drive side; flange type) 20
105781-0630
21
105781-0051
For mounting pump on the test stand (For 125 mm center height) 105781-0050
22
105781-0640
105781-0050 + 157810-2100
23
105781-0301
105781-0300
24
105781-0590
25
105781-0600
For mounting pump on the test stand (For 110 mm center height) PES-A, -AD, -MD, MD-TICS (for drive side; flange type)
For mounting pump on the test stand (For 125 mm center height) For mounting pump on the test stand (For 110 mm center height) For mounting pump on the test stand (For 110 mm center height; PES-P in-line type)
105781-0300 + 157810-2100
PES-P, -PD, HD-TICS (for drive side; flange type)
For mounting pump on the test stand (For 110 mm center height; PES-PD)
26
105781-0650
27
105781-0660
For mounting pump on the test stand (For 125 mm center height; PES-P in-line type)
28
105781-0670
For mounting pump on the test stand (For 125 mm center height; PES-PD)
- 166 -
For mounting pump on the test stand (For 125 mm center height)
SPECIAL TOOLS FOR ADJUSTMENT NO.
PART NO.
OLD PART NO.
29
105781-0521
105781-0520
30
105781-0680
31
105781-0700
32
105781-0730
33
105781-0541
105781-0520 + 157810-2100
INJECTION PUMP TYPE
For mounting pump on the test stand (For 110 mm center height) PES-ZW, -ZWX (for drive side; flange type)
PES-A, -AD, -MD (for governor side; flange type)
105781-0540
34
105781-0750
105781-0540 + 157810-2100
35
105781-0201
105781-0200
36
105781-0710
37
105781-0451
105781-0450
38
105781-0561
105781-0560
39
105781-0461
105781-0460
40
105781-0770
105781-0460 + 157810-2100
41
105781-0810
42
105781-0860
43
105781-0820
APPLICATION
For mounting pump on the test stand (For 125 mm center height) For mounting pump on the test stand (For 110 mm center height) For mounting pump on the test stand (For 125 mm center height) For mounting pump on the test stand (For 110 mm center height)
MD-TICS (for governor side; flange type)
For mounting pump on the test stand (For 125 mm center height) For mounting pump on the test stand (For 110 mm center height; governor side)
PES-P, -PD, HD-TICS (for governor side; flange type)
For mounting pump on the test stand (For 110 mm center height; middle stand) For mounting pump on the test stand (For 125 mm center height; governor side) For mounting pump on the test stand (For 125 mm center height; middle stand)
PES-ZW, -ZWX (for governor side; flange type)
For mounting pump on the test stand (For 110 mm center height) For mounting pump on the test stand (For 125 mm center height) For mounting pump on the test stand (For 125 mm center height; concave top)
PE-P (base type)
For mounting pump on the test stand (For 110 mm center height; flat top)
HD-TICSⅢ (base type)
For mounting pump on the test stand (For 125 mm center height; flat top)
- 167 -
SPECIAL TOOLS FOR ADJUSTMENT 1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
- 168 -
SPECIAL TOOLS FOR ADJUSTMENT 41
42
43
- 169 -
SPECIAL TOOLS FOR ADJUSTMENT
3-POINT FIXING STANDS FOR 10NP, 20NP TEST BENCHES NO.
PART NO.
OLD PART NO.
INJECTION PUMP TYPE
APPLICATION
1
105796-0000
All pumps (flange type)
For drive side
2
157811-0521
VE pump (flange type)
For drive side (center dia φ50)
3
157811-0421
PES-K (flange type)
For drive side (center dia φ74)
4
157811-0321
PES-K (flange type)
For drive side (center dia φ76)
5
105796-0170
PE-A, -AD, -MD (base type)
For drive side and governor side (for rounded base)
6
157811-1021
PE-A (flange type)
For PE2A pump drive side (center dia φ68)
7
105796-0070
PE-A, -AD, -MD (flange type)
For governor side
8
105796-0060
PE-A, -AD, -MD (base type)
For drive side and governor side (for square base)
9
157811-0721
PE-A, -AD, -MD (flange type)
For drive side (center dia φ68)
10
105796-0080
TC-MD (base type)
For drive side and governor side (for rounded base)
11
157811-0821
TC-MD (flange type)
For drive side (center dia φ78)
12
105796-0110
TC-MD (flange type)
For governor side
13
105796-0090
TC-MD (base type)
For drive side and governor side (for square base)
14
157811-0621
TC-MD (flange type)
For drive side (center dia φ85)
15
105796-0100
TC-MD (base type)
For drive side and governor side (for flat base)
16
157811-2621
TC-MD (flange type)
For drive side (center dia φ87)
17
105796-0030
PE-P, -PD, TC-HD (base type)
For drive side and governor side (for rounded base)
18
157811-0921
PE-P, -PD, TC-HD (flange type)
For drive side (center dia φ95)
19
105796-0180
PE-P, -PD, TC-HD (flange type)
For governor side
20
157811-2421
PE-P, -PD, TC-HD (flange type)
For drive side (center dia φ100)
21
105796-0160
PE-P, -PD, TC-HD (base type)
For drive side and governor side (for flat base)
22
157811-2521
PE-P, -PD, TC-HD (flange type)
For parallel PES-P type pump drive side (center dia φ105)
23
105796-0120
PE-P, -PD, TC-HD (flange type)
For center
24
157811-7320
PE-P, -PD, TC-HD (flange type)
For PES-PD pump drive side (center dia φ95)
25
105796-0050
PE-ZW, -ZWX (base type)
For drive side and governor side (for rounded base)
26
105796-0140
PE-ZW, -ZWX (flange type)
For drive side
27
105796-0050
PE-ZW, -ZWX (flange type)
For governor side (same as base type)
28
105796-0130
PE-ZWY (base type)
For drive side and governor side (for flat base)
29
105796-0150
TC-HD(Ⅲ) (base type)
For drive side and governor side (for flat base)
- 170 -
SPECIAL TOOLS FOR ADJUSTMENT 1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
- 171 -
SPECIAL TOOLS FOR ADJUSTMENT
VE TYPE INJECTION PUMP FIXING STANDS NO.
PART NO.
OLD PART NO.
1
105781-0361
105781-0360
VE type (flange type)
For 110 mm center height
2
105781-0610
105781-0360 + 157810-2100
VE type (flange type)
For 125 mm center height
1
INJECTION PUMP TYPE
2
- 172 -
APPLICATION
SPECIAL TOOLS FOR ADJUSTMENT
PES TYPE INJECTION PUMP FIXING STANDS NO.
PART NO.
1
157811-2521
157811-2520 KOMATSU SA12V170B engines
2
157811-2621
157811-2620 ISUZU 4HE1-T and 4HG1 engines Adapter flange for mounting PES-AD pump (87mm diameter)
1
OLD PART NO.
ENGINE TYPE
APPLICATION
2
- 173 -
Adapter flange for mounting PES-P pump (105mm diameter)
SPECIAL TOOLS FOR ADJUSTMENT
MEASURING DEVICES FOR 10NP, 20NP TEST BENCHES ZGM, ZGD MEASURING DEVICE (Part No. 157656-0020) NO.
PART NO.
1
157656-1020
MEASURING UNIT
1
2
157656-2020
DISPLAY UNIT
1
3
157683-0000
MEASURING CYLINDER
12
4
157683-0100
MEASURING CYLINDER
12
5
157678-0200
RUBBER HOSE
1
6
157676-1100
BOLT
1
1
OLD PART NO.
2
PART NAME
QTY
3
APPLICATION
4
6
- 174 -
5
SPECIAL TOOLS FOR ADJUSTMENT
MEMO
- 175 -
SPECIAL TOOLS FOR ADJUSTMENT
ZCM, ZCD-1 MEASURING DEVICE (Part No. 157655-0020) NO.
PART NO.
OLD PART NO.
PART NAME
QTY
1
157655-1020
MEASURING UNIT
1
2
157677-2300
HOUSING
1
3
157673-0100
CONSOLE
1
4
157673-0020
MONITOR
1
5
157677-0700
MAIN CONNECTION CABLE
1
6
157677-0400
CONNECTING CABLE
1
7
157681-8200
PLAIN WASHER
8
8
157677-1900
HEX-SOCKET-HEAD BOLT
4
9
157677-2200
FASTENING PLATE
3
10
157682-2300
CABLE STRAP
3
11
157673-0200
DACRON TAPE
1
12
157673-0300
DACRON TAPE
1
13
157677-1800
CONNECTING CABLE
1
14
157673-0400
BRACKET
1
15
157673-0500
PLAIN WASHER
2
16
157673-0600
HEXAGON NUT
2
17
157676-0500
NUT
4
18
157682-0000
INLET-UNION SCREW
1
19
157682-0100
FLAT SEAL RING
4
20
157681-4920
INLET UNION
1
21
157682-0300
CLOSING NIPPLE
12
22
157682-0400
O-RING
24
23
157682-0500
O-RING
24
24
157678-0200
RUBBER HOSE
2
25
157682-3000
CONNECTING CABLE
1
26
157675-0120
PRINTER
1
27
157682-1900
CONNECTING CABLE, PRINTER-P/C
1
28
157682-2900
CHANGEOVER SET
1
29
157671-0420
COMPUTER UNIT
1
30
157674-0220
KEY BOARD
1
31
157674-0100
COVER
1
- 176 -
APPLICATION
SPECIAL TOOLS FOR ADJUSTMENT 1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
- 177 -
SPECIAL TOOLS FOR ADJUSTMENT
ZCM, ZCD-2 MEASURING DEVICE (Part No. 157655-5020) NO.
PART NO.
OLD PART NO.
PART NAME
QTY
1
157677-0700
MAIN CONNECTION CABLE
1
2
157677-0400
CONNECTING CABLE
1
3
157655-1020
MEASURING CELL SUPPORT
1
4
157677-0120
EQUIPMENT WAGON
1
5
157673-0020
MONITOR
1
6
157677-2100
IDENTIFICATION PLATE
1
7
157682-2400
CONNECTION CABLE
2
8
157682-0000
INLET - UNION SCREW
1
9
157682-0100
FLAT SEAL RING
4
10
157681-4920
INLET UNION
1
11
157682-0300
CLOSING NIPPLE
12
12
157682-0400
O-RING
24
13
157682-0500
O-RING
24
14
157678-0200
RUBBER HOSE
2
15
157675-0120
PRINTER
1
16
157682-1900
CONNECTING CABLE, PRINTER-P/C
1
17
157682-2900
CHANGEOVER SET
1
18
157671-0420
COMPUTER UNIT
1
19
157674-0220
KEY BOARD
1
20
157674-0100
COVER
1
- 178 -
APPLICATION
SPECIAL TOOLS FOR ADJUSTMENT 1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
- 179 -
SPECIAL TOOLS FOR ADJUSTMENT
MEMO
- 180 -
DIMENSIONS AND APPLICATIONS
Page 010006-1440 ∼ 029920-8020 ……………………………………………………………………………
183 to 188
105765-1370 ∼ 105780-8250 ……………………………………………………………………………
189 to 191
105781-0010 ∼ 105781-4320 ……………………………………………………………………………
192 to 198
105782-0121 ∼ 105783-0090 ……………………………………………………………………………
199 to 203
105784-0110 ∼ 105784-1110 ……………………………………………………………………………
204 to 207
105785-0030 ∼ 105785-7100 ……………………………………………………………………………
208 to 219
105789-0010 ∼ 105794-0120 ……………………………………………………………………………
220 to 224
105796-0000 ∼ 105796-0180 ……………………………………………………………………………
225 to 226
132204-0100 ∼ 157683-0100 ……………………………………………………………………………
227 to 231
157805-0220 ∼ 157808-4620 ……………………………………………………………………………
232 to 239
157811-0321 ∼ 157830-3520 ……………………………………………………………………………
240 to 247
157840-0900 ∼ 157843-8821 ……………………………………………………………………………
248 to 252
157844-0320 ∼ 157845-8820 ……………………………………………………………………………
253 to 259
157846-0020 ∼ 157847-0620 ……………………………………………………………………………
260 to 263
157856-0020 ∼ 157858-1620 ……………………………………………………………………………
264 to 268
157890-1100 ∼ 157892-7300 ……………………………………………………………………………
269 to 277
157910-0300 ∼ 157921-9820 ……………………………………………………………………………
278 to 289
157922-0900 ∼ 157925-9700 ……………………………………………………………………………
290 to 302
157926-0120 ∼ 157926-9820 ……………………………………………………………………………
303 to 306
157927-0920 ∼ 157932-4400 ……………………………………………………………………………
307 to 312
157943-0020 ∼ 157951-1100 ……………………………………………………………………………
313 to 315
157954-0101 ∼ 157955-6300 ……………………………………………………………………………
316 to 318
157970-0500 ∼ 157992-6523 ……………………………………………………………………………
319 to 322
307610-0050 ∼ 407980-4340 ……………………………………………………………………………
323 to 326
- 181 -
- 182 -
DIMENSIONS AND APPLICATIONS 010006-1440
010010-2040
010010-2200
BOLT
BOLT
BOLT
Included in measuring unit (Part No. 105782-0010); M6x1; SW10 mm
Included in measuring unit (Part No. 105782-0010); M10x1.5; SW17 mm
For fixing bracket (157944-7200)
010206-1040
010206-1240
010206-1640
SOCKET HEAD BOLT
SOCKET HEAD BOLT
SOCKET HEAD BOLT
For lubricating oil drain M6x1; L=10mm; SW5
M6x1; L=12mm; SW5
M6x1; L=16mm; SW5
010206-2040
010206-4540
010206-5540
SOCKET HEAD BOLT
SOCKET HEAD BOLT
SOCKET HEAD BOLT
For fixing PFR-MD type (M6x1; L=20mm)
For fixing holders for PFR-MD type pumps (M6x1; L=45mm)
For fixing holders for PFR-KX and -KD type pumps (M6x1; L=55mm)
010206-6040
010208-1240
010208-2040
SOCKET HEAD BOLT
SOCKET HEAD BOLT
SOCKET HEAD BOLT
For fixing holders for PFR pumps (M6x1; L=60mm)
For fixing holders for PFR-MD type pumps (M8x1.25; L=12mm)
For fixing PFR-KX and -KD type pumps (M8x1.25; L=20mm)
- 183 -
DIMENSIONS AND APPLICATIONS 010208-2540
010235-1020
011005-0840
SOCKET HEAD BOLT
SOCKET HEAD BOLT
SET SCREW
For fixing holders for PFR-KD and -KX type pumps (M8x1.25; L=25mm)
For securing pins to flange (M5x0.8; L=10mm)
M5x0.8; L=8mm; SW2.5
011105-1220
012555-1040
012655-0860
SET SCREW
SCREW
SCREW
For securing handle nuts (M5x0.8; L=12mm; SW2.5)
For fixing cover
Component part of pressure control kit Part No. 105782-0121 (M5x0.8; L=8mm)
013021-0040
013021-2120
013030-5220
NUT
NUT
NUT
Included in measuring unit Part No. 105782-0010
For fixing coupling (M12x1.75; t=10mm)
For securing handle (M5x0.8; t=3.2mm)
013121-4140 NUT M14x1.5; t=11mm
- 184 -
DIMENSIONS AND APPLICATIONS 014011-2140
014020-5190
014110-6440
WASHER
WASHER
φ 12.5x φ 26; t=2.3mm
SPRING WASHER
Component part of pressure control kit Part No. 105782-0121 ( φ 5.5x φ 10; t=0.8mm)
Included in measuring unit Part No. 105782-0010
014111-0440
015060-3680
016809-0020
SPRING WASHER
PIN
STEEL BALL
Included in measuring unit Part No. 105782-0010
For aligning holder
For PE(S)-A, -AD, -MD type pumps (Dia. 9 mm)
017211-0010
017211-2010
HOSE CLAMP
HOSE CLAMP
For VE pump solenoid timer adjustment tool Part No. 157845-6520
For VE pump solenoid timer adjustment tool Part No. 157845-6520
- 185 -
DIMENSIONS AND APPLICATIONS 020006-1440
020365-1040
023641-2410
BOLT
BOLT
SPRING WASHER
For fixing bearing cover (M6x1; L=14mm; SW10)
For fixing connector (M5x0.8; L=10mm; SW10)
For fixing coupling
025805-1910
026506-1040
026508-1140
WOODRUFF KEY
GASKET
GASKET
T=5mm
φ 6.2x φ 9.9; t=1mm
For plug; φ 8.2x φ 11.4; t=1mm
026510-1340
026512-1540
026512-1640
GASKET
GASKET
GASKET
For connecting piping to test oil supply port ( φ 10.2x φ 13.4; t=1.0mm)
For connecting piping supply port ( φ 12.2x φ 15.4; t=1.5mm)
For VE pump solenoid timer adjustment tool Part No. 157845-6520 ( φ 12.2x φ 15.9; t=1.5mm)
026514-2040
027412-2440
GASKET
EYE BOLT
For VE pump solenoid timer adjustment tool Part No. 157845-6520 ( φ 14.2x φ 19.9; t=1.5mm)
Accessory part for 5NP and 10NP test benches (M12x1.5)
;; ;;
;; ;;
- 186 -
;; ;;
DIMENSIONS AND APPLICATIONS 029001-2090
029001-2220
029001-2280
BOLT
BOLT
BOLT
M12x1.5; L=45mm
For SA-B type (M12x1.5; L=60mm)
For SA-A type (M12x1.5; L=45mm)
029111-4050
029111-8080
029300-6010
PLUG
PLUG
WASHER
For adjusting injection timing (M14x1.5; SW 19 mm)
For injection timing adjustment (M18x1.5)
For adjustment between collar and holder (t=0.8mm)
029300-6020
029300-6030
029300-6040
WASHER
WASHER
WASHER
For adjustment between collar and holder (t=0.35mm)
For adjustment between collar and holder (t=0.5mm)
For adjustment between collar and holder (t=1.0mm)
029301-2040
029301-2260
029301-5020
WASHER
WASHER
WASHER
φ 12.5x φ 22; t=2.5mm
φ 12.5x φ 24; t=2.3mm
φ 15x φ 28; t=3mm
- 187 -
DIMENSIONS AND APPLICATIONS 029711-2150
029711-2160
029711-2180
EYE
EYE
EYE
For adjusting PFR-KD, -KX pumps (inside dia: 12mm; UNF5/8'’)
For adjusting VE pumps (inside dia: 12mm; UNF3/8'’)
For VE pump solenoid timer adjustment tool Part No. 157845-6520 (inside dia: 12 mm)
029711-2240
029711-4190
029711-4420
EYE
EYE
EYE
Accessory part for 5NP and 10NP test benches
Accessory part for 5NP and 10NP test benches
For VE pump solenoid timer adjustment tool Part No. 157845-6520 (inside dia: 14 mm)
029731-2010
029731-2200
029731-4080
EYE BOLT
EYE BOLT
EYE BOLT
For fuel inlet at adjustment (M12x1.5); for PFR-KD, -KX, -MD pumps
For VE pump solenoid timer adjustment tool Part No. 157845-6520 (M12x1.5)
Accessory part for 5NP and 10NP test benches (M14x1.5)
029920-8020 CAP Included in measuring unit Part No. 105782-0010
- 188 -
DIMENSIONS AND APPLICATIONS 105765-1370 TEST BENCH ATTACHMENTS Standard 10NP, 20NP test bench kit
105765-1380 ADJUSTMENT; VE KIT 10NP, 20NP test bench VE type pump adjustment kit
- 189 -
DIMENSIONS AND APPLICATIONS
;;;; ;;
105765-1290
105765-1390
PIPING ASSEMBLY
ADJUSTMENT; PES-K KIT
VE pump adjustment tools
10NP, 20NP test bench PE(S)-K type pump adjustment kit
105765-1350
105765-1400
ADJUSTMENT; VE KIT
ADJUSTMENT; PE-A KIT
New injection measurement test lines
10NP, 20NP test bench PE(S)-A, -AD, -MD type pump adjustment kit
105765-1410
105765-1420
ADJUSTMENT; PE-P KIT
ADJUSTMENT; PES-PD KIT
10NP, 20NP test bench PE(S)-P type pump adjustment kit
10NP, 20NP test bench PE(S)-PD type pump adjustment kit
105780-0000
105780-0050
105780-0060
NOZZLE
NOZZLE
NOZZLE
For adjusting PES-K, -A, -AD, -MD, -P, -VE, PFR-KD, -MD pumps; NP-DN12SD12T
For adjusting PE(S)-P, -PD, -ZWY pumps; NP-DN6TD119NP1T
For adjusting VE(COVEC-F), PFR-KX pumps NP-DN0SD1510
- 190 -
DIMENSIONS AND APPLICATIONS 105780-0120
105780-2080
105780-2090
NOZZLE
NOZZLE HOLDER
NOZZLE HOLDER
For adjusting HD-TICS, MD-TICS, MITICS pumps
For adjusting PE(S)-A, -AD, -MD, -P, VE pumps (Nozzle Part No. 105780-0000)
For adjusting PE(S)-P, -PD, -ZWY pumps (Nozzle Part No. 105780-0050)
105780-2140
105780-2150
105780-2190
NOZZLE HOLDER
NOZZLE HOLDER
NOZZLE HOLDER
For adjusting PFR-KD, -MD pumps (Nozzle Part No. 105780-0000)
For adjusting VE(COVEC-F), PFR-KX pumps (Nozzle Part No. 105780-0060)
For adjusting HD-TICS, MD-TICS, MITICS pumps (Nozzle Part No. 105780-0120)
105780-8130
105780-8140
105780-8180
NOZZLE & HOLDER ASSY
NOZZLE & HOLDER ASSY
NOZZLE & HOLDER ASSY
For adjusting PE(S)-P, -PD, -ZWY pumps (Nozzle Part No. 105780-0050)
For adjusting PE(S)-A, -AD, -MD, -P pumps (Nozzle Part No. 105780-0000)
For adjusting PFR-KD, -MD pumps (Nozzle Part No. 105780-0000)
105780-8190
105780-8250
NOZZLE & HOLDER ASSY
NOZZLE & HOLDER ASSY
For adjusting VE(COVEC-F), PFR-KX pumps (Nozzle Part No. 105780-0060)
For adjusting HD-TICS, MD-TICS, MITICS pumps (Nozzle Part No. 105780-0120)
- 191 -
DIMENSIONS AND APPLICATIONS 105781-0010
105781-0050
105781-0051
CLAMPING DEVICE
FIXING STAND
FIXING STAND
For mounting PE.A(D) pump (5NP and 10NP)
For mounting PES-A, -AD, -MD, MD-TICS flange type pumps on the test stand (center height: 110mm; drive side)
For mounting PES-A, -AD, -MD, MD-TICS flange type pumps on the test stand (center height: 110mm; drive side)
105781-0120
105781-0121
105781-0160
FIXING STAND
FIXING STAND
FIXING STAND
For mounting PES-K pump on the test stand (center height: 110mm)
For mounting PES-K flange type pump on the test stand (center height: 110mm; drive side)
For mounting flange type pumps on the test stand (center height: 110mm)
105781-0170
105781-0180
105781-0190
FIXING STAND
FIXING STAND
FIXING STAND
For mounting PE-P pump on the test stand (center height: 110mm)
For mounting flange type pumps on the test stand (center height: 125mm)
For mounting PE-P pump on the test stand (center height: 125mm)
105781-0200
105781-0201
105781-0300
FIXING STAND
FIXING STAND
FIXING STAND
For mounting PES-PD pump on the test stand (center height: 110mm)
For mounting PES-P, -PD, HD-TICS flange type pumps on the test stand (center height: 110mm; governor side)
For mounting PES-PD, HD-TICS pumps on the test stand (center height: 110mm)
- 192 -
DIMENSIONS AND APPLICATIONS 105781-0301
105781-0361
105781-0420
FIXING STAND
FIXING STAND
FIXING STAND
For mounting PES-P, HD-TICS flange type pumps on the test stand (center height: 110mm; drive side)
For mounting VE(COVEC-F) pump on the test stand (center height: 110mm)
For mounting PES-P, -PD, HD-TICS pumps on the test stand (center height: 125mm)
105781-0421
105781-0430
105781-0431
FIXING STAND
FIXING STAND
FIXING STAND
For mounting PE-P, -PD, HD-TICS base type pumps on the test stand (center height: 125mm; flat top)
For mounting PE-A, -AD, -MD pumps on the test stand (center height: 125mm)
For mounting PE-A, -AD, -MD base type pumps on the test stand (center height: 125mm; concave top)
105781-0450
105781-0451
105781-0460
FIXING STAND
FIXING STAND
FIXING STAND
For mounting PES-P, -PD, HD-TICS pumps on the test stand (center height: 125mm)
For mounting PES-P, -PD, HD-TICS flange type pumps on the test stand (center height: 125mm; governor side)
For mounting PE-ZW, -ZWY pumps on the test stand (center height: 110mm)
105781-0461
105781-0470
105781-0471
FIXING STAND
FIXING STAND
FIXING STAND
For mounting PE-ZW, -ZWX base type pumps on the test stand (center height: 110mm; concave top)
For mounting PE-A, -AD, -MD pumps on the test stand (center height: 110mm)
For mounting PE-A, -AD, -MD base type pumps on the test stand (center height: 110mm; concave top)
- 193 -
DIMENSIONS AND APPLICATIONS 105781-0480
105781-0481
105781-0510
FIXING STAND
FIXING STAND
FIXING STAND
For mounting PE-P, -PD, HD-TICS pumps on the test stand (center height: 110mm)
For mounting PE-P, -PD, HD-TICS base type pumps on the test stand (center height: 110mm; flat top)
For mounting PE-ZWY pump on the test stand (center height: 125mm)
105781-0511
105781-0520
105781-0521
FIXING STAND
FIXING STAND
FIXING STAND
For mounting PE-ZWY base type pump on the test stand (center height: 110mm; flat top)
For mounting PES-ZW, -ZWX pumps on the test stand (center height: 125mm)
For mounting PES-ZW, -ZWX flange type pumps on the test stand (center height: 110mm; drive side)
105781-0530
105781-0531
105781-0540
FIXING STAND
FIXING STAND
FIXING STAND
For mounting MD-TICS pump on the test stand (center height: 110mm)
For mounting MD-TICS base type pump on the test stand (center height: 110mm; channel top)
For mounting MD-TICS pump on the test stand (center height: 110mm)
105781-0541
105781-0550
105781-0551
FIXING STAND
FIXING STAND
FIXING STAND
For mounting MD-TICS flange type pump on the test stand (center height: 110mm; governor side)
For mounting MD-TICS pump on the test stand (center height: 110mm)
For mounting MD-TICS base type pump on the test stand (center height: 110mm; flat top)
- 194 -
DIMENSIONS AND APPLICATIONS 105781-0560
105781-0561
105781-0580
FIXING STAND
FIXING STAND
FIXING STAND
For mounting PE-P, -PD, HD-TICS pumps on the test stand (center height: 125mm)
For mounting PE-P, -PD, HD-TICS flange type pumps on the test stand (center height: 125mm; middle stand)
For mounting PE2A flange type pump on the test stand (center height: 110mm; drive side)
105781-0590
105781-0600
105781-0610
FIXING STAND
FIXING STAND
FIXING STAND
For mounting PES-P flange type pump on the test stand (center height: 110mm; drive side)
For mounting PES-PD flange type pump on the test stand (center height: 110mm; drive side)
For mounting VE(COVEC-F) pump on the test stand (center height: 125mm)
105781-0620
105781-0630
105781-0640
FIXING STAND
FIXING STAND
FIXING STAND
For mounting PES-K flange type pump on the test stand (center height: 125mm; drive side)
For mounting PE2A flange type pump on the test stand (center height: 125mm; drive side)
For mounting PES-A, -AD, -MD, MD-TICS flange type pumps on the test stand (center height: 125mm; drive side)
105781-0650
105781-0660
105781-0670
FIXING STAND
FIXING STAND
FIXING STAND
For mounting PES-P, HD-TICS flange type pumps on the test stand (center height: 125mm; drive side)
For mounting PES-P, HD-TICS flange type pumps on the test stand (center height: 125mm; drive side)
For mounting PES-PD flange type pump on the test stand (center height: 125mm; drive side)
- 195 -
DIMENSIONS AND APPLICATIONS 105781-0680
105781-0690
105781-0700
FIXING STAND
FIXING STAND
FIXING STAND
For mounting PES-ZW, -ZWX flange type pumps on the test stand (center height: 125mm; drive side)
For mounting PE-AD, -MD base type pumps on the test stand (center height: 110mm; channel top)
For mounting PES-A, -AD, -MD flange type pumps on the test stand (center height: 110mm; governor side)
105781-0710
105781-0720
105781-0730
FIXING STAND
FIXING STAND
FIXING STAND
For mounting PES-P, -PD, HD-TICS flange type pumps on the test stand (center height: 110mm; middle stand)
For mounting PE-A, -AD, -MD base type pumps on the test stand (center height: 125mm; channel top)
For mounting PES-A, -AD, -MD flange type pumps on the test stand (center height: 125mm; governor side)
105781-0740
105781-0750
105781-0760
FIXING STAND
FIXING STAND
FIXING STAND
For mounting TC-MD flat base type pump on the test stand (center height: 125mm; channel top)
For mounting TCS-MD flange type pump on the test stand (center height: 125mm; governor side)
For mounting TC-MD full flat base type pump on the test stand (center height: 125mm; flat top)
105781-0770
105781-0780
105781-0790
FIXING STAND
FIXING STAND
FIXING STAND
For mounting PE-ZW, -ZWX base type pumps on the test stand (center height: 125mm; concave top)
For mounting PE-ZWY base type pump on the test stand (center height: 125mm; flat top)
For mounting TC-MD base type pump on the test stand (center height: 110mm; concave top)
- 196 -
DIMENSIONS AND APPLICATIONS 105781-0800
105781-0810
105781-0820
FIXING STAND
FIXING STAND
FIXING STAND
For mounting TC-MD convex base type pump on the test stand (center height: 125mm; concave top)
For mounting PE-P base type pump on the test stand (center height: 125mm)
For mounting HD-TICS pump on the test stand (center height: 125mm)
105781-0830
105781-0860
105781-0870
FIXING STAND
FIXING STAND
FIXING STAND
For mounting MITICS pump on the test stand (center height: 125mm)
For mounting HD-TICS pump on the test stand (center height: 110mm)
For mounting PES-A pump on the test stand (center height: 125mm)
105781-0880
105781-4130
105781-4140
FIXING STAND
DRIVING STAND
DRIVING STAND
For mounting PES-A pump on the test stand (center height: 110mm)
For driving PFR1KD pump (center height: 110mm)
For driving PFR2KD pump (center height: 110mm)
105781-4150
105781-4160
105781-4180
DRIVING STAND
DRIVING STAND
DRIVING STAND
For driving PFR3KD pump (center height: 110mm)
For driving PFR4KD pump (center height: 110mm)
For driving PFR1MD pump (center height: 110mm)
- 197 -
DIMENSIONS AND APPLICATIONS 105781-4190
105781-4200
105781-4210
DRIVING STAND
DRIVING STAND
DRIVING STAND
For driving PFR2MD pump (center height: 110mm)
For driving PFR3MD pump (center height: 110mm)
For driving PFR4MD pump (center height: 110mm)
105781-4270
105781-4280
105781-4290
DRIVING STAND
DRIVING STAND
DRIVING STAND
For driving PFR1KD pump (center height: 110mm)
For driving PFR2KX pump (center height: 110mm)
For driving PFR3KX pump (center height: 110mm)
105781-4300
105781-4320
DRIVING STAND
DRIVING STAND
For driving PFR4KX pump (center height: 110mm)
For driving PFR-MD, -KD, -KX type pumps (center height: 110mm and 125mm)
- 198 -
DIMENSIONS AND APPLICATIONS 105782-0121
105782-0150
PRESSURE CONTROL KIT
PRESSURE CONTROL KIT
For adjusting aneroid compensator and boost compensator
For adjusting aneroid compensator and boost compensator; digital type
105782-4020
105782-4130
105782-4140
MEASURING DEVICE
MEASURING DEVICE
MEASURING DEVICE
For measuring PE-A pump tappet clearance (Dial gauge Part No. 157954-3601)
For measuring pump housing plain bearing wear of PE(S)-AD, -MD, VE pumps (20mm dia. camshaft)
For measuring camshaft end play of PE(S)-P, MD-TICS pumps (25mm dia. camshaft)
105782-4200
105782-4210
105782-4270
MEASURING DEVICE
MEASURING DEVICE
MEASURING DEVICE
For measuring pump housing plain bearing wear of PE(S)-A, VE pumps (17mm dia. camshaft)
For measuring PE(S)-P pump control rod travel
For measuring plunger pre-stroke of PE(S)-P, -PD pumps (Dial gauge Part No. 157954-4401)
105782-4290
105782-4320
105782-4330
MEASURING DEVICE
MEASURING DEVICE
MEASURING DEVICE
For measuring plunger pre-stroke of PE(S)ZWX pump (Dial gauge Part No. 157954-4401)
For measuring plunger pre-stroke of PES-K, -KD pumps (Dial gauge Part No. 157954-3600)
For measuring plunger pre-stroke of PE(S)A, -AD, -MD pumps (Dial gauge Part No. 157954-3601)
- 199 -
DIMENSIONS AND APPLICATIONS 105782-4340
105782-4351
105782-4360
MEASURING DEVICE
MEASURING DEVICE
MEASURING DEVICE
For measuring plunger pre-stroke of PFR-MD pump (Dial gauge Part No. 157954-3601)
For measuring camshaft end play of PEZWY pump (35mm dia. camshaft)
For measuring plunger pre-stroke of PEZWY pump (Dial gauge Part No. 157954-4401)
105782-4370
105782-4371
105782-4380
MEASURING DEVICE
MEASURING DEVICE
MEASURING DEVICE
For measuring plunger pre-stroke of PE-P pump (Dial gauge Part No. 157954-4400)
For measuring plunger pre-stroke of HDTICS pump (Dial gauge Part No. 157954-4401)
For measuring camshaft end play of PE(S)-P pump (30mm dia. camshaft)
105782-4390
105782-4410
105782-4420
MEASURING DEVICE
MEASURING DEVICE
MEASURING DEVICE
For measuring plunger pre-stroke of MDTICS, MITICS pumps (Dial gauge Part No. 157954-4401)
For measuring camshaft end play of PES-K pump (17mm dia. camshaft)
For measuring plunger pre-stroke of PE(S)-A pump (Dial gauge Part No. 157954-4401)
105782-4430
105782-4440
105782-4470
MEASURING DEVICE
MEASURING DEVICE
MEASURING DEVICE
For measuring plunger pre-stroke of PE(S)AD, -MD pumps (Dial gauge Part No. 157954-4401)
For measuring plunger pre-stroke of PES-K, PFR-K, -KD, -KX pumps (Dial gauge Part No. 157954-4401)
For measuring plunger pre-stroke of PE(S)AD, -MD pumps
- 200 -
DIMENSIONS AND APPLICATIONS 105782-6030
105782-6130
105782-6170
MEASURING DEVICE
MEASURING DEVICE
MEASURING DEVICE
For measuring control lever angle and fixing control lever
For measuring control rack travel; when pump installed with drive side mounted boost compensator
For measuring control lever angle of RLD governor & VE pump
105782-6190
105782-6200
105782-6220
MEASURING DEVICE
MEASURING DEVICE
MEASURING DEVICE
For measuring PES-K pump control rack position
For measuring PFR-MD, -KD, -KX pump control rack travel
For measuring PES-PD pump control rack position
105782-6230
105782-6240
105782-6270
MEASURING DEVICE
MEASURING DEVICE
MEASURING DEVICE
For measuring VE pump control lever angle
For measuring PE pump control rack position For measuring PES-K pump control rack travel (Dial gauge Part No. 157954-3501)
105782-6280
105782-6290
105782-6300
MEASURING DEVICE
MEASURING DEVICE
MEASURING DEVICE
For measuring PE(S)-A, -AD, -MD pump control rack travel (Dial gauge Part No. 157954-3501)
For measuring HD-TICS pump control rod travel (Dial gauge Part No. 157954-3501)
For measuring PE(S)-PD pump control rack travel (Dial gauge Part No. 157954-3501)
- 201 -
DIMENSIONS AND APPLICATIONS 105782-6310
105782-6331
105782-6340
MEASURING DEVICE
MEASURING DEVICE
MEASURING DEVICE
For measuring PE(S)-ZW, -ZWX pump control rack travel
For measuring control rod travel of PES-P pump with variable timer
For measuring PE(S)-ZW(X) pump control rack position
105782-6350
105782-6360
105782-6370
MEASURING DEVICE
MEASURING DEVICE
MEASURING DEVICE
For measuring PE-ZWY pump control rack position
For measuring HD-TICS pump control rack position
For measuring MD-TICS pump control rack position
105782-6383
105782-6390
105782-6391
MEASURING DEVICE
MEASURING DEVICE
MEASURING DEVICE
For measuring PE(S)-P, MD-TICS, HD-TICS, MITICS pump control rack position (Dial gauge Part No. 157954-3501)
For KOMATSU SA12V140 engine
For MITSUBISHI S12A engine and KOMATSU SA12V engine
105782-6400
105782-6420
105782-6450
MEASURING DEVICE
MEASURING DEVICE
MEASURING DEVICE
For KOMATSU SA12V170 engine
For measuring MITICS pump pre-stroke
For adjusting PES-K pump rack stroke
- 202 -
DIMENSIONS AND APPLICATIONS 105782-6460
105782-6470
105782-8160
MEASURING DEVICE
MEASURING DEVICE
MEASURING DEVICE
For measuring PE(S)-A, AD, -MD pump control rack position
For 10NP, 20NP test bench adjustment kit for PE(S)-PD pump
For measuring VE(COVEC-F) pump prestroke (without dial gauge)
105782-8190
105782-8250
105782-8260
MEASURING DEVICE
MEASURING DEVICE
MEASURING DEVICE
For measuring VE pump timer stroke (mounted on low pressure side)
For measuring VE pump timer stroke (for direct injection pump)
For measuring VE (COVEC-F) pump timer stroke (high pressure side)
105782-8270
105782-8280
105782-8290
CHECKER
MANUAL CONTROLLER
MEASURING DEVICE
For GE actuator adjustment
For COVEC-F for MITSUBISHI
For measuring VE (COVEC-F) pump timer stroke (low pressure side)
105783-0070
105783-0090
TIMING CHECKER
SOLENOID VALVE
For measuring timing advance angle of timing device
For variable timer adjustment
- 203 -
DIMENSIONS AND APPLICATIONS 105784-0110
105784-0120
105784-0121
COUPLING
COUPLING
COUPLING
For measuring SBZ timing device advance angle (spline drive)
For measuring SDZ timing device advance angle (25mm diameter drive shaft)
For measuring SDZ timing device advance angle (25mm diameter drive shaft)
105784-0130
105784-0150
105784-0160
COUPLING
COUPLING
COUPLING
For measuring SDZ timing device advance angle (30mm diameter drive shaft)
For measuring SBZ timing device advance angle (gear-drive system)
For measuring SBZ timing device advance angle (tooth-drive system)
105784-0170
105784-0180
105784-0190
COUPLING
COUPLING
COUPLING
For measuring SPZ timing device advance angle
For measuring SAZ timing device advance angle (gear-drive system)
For measuring SCD timing device advance angle (gear-drive system)
105784-0200
105784-0210
105784-0220
COUPLING
DRIVING DEVICE
DRIVING DEVICE
For measuring SCD timing device advance angle (belt-drive system)
For driving gear installed on pump side for SCDM timing device (shaft dia. 20mm)
For driving gear installed on drive side for SCDM timing device (shaft dia. 20mm)
- 204 -
DIMENSIONS AND APPLICATIONS 105784-0221
105784-0230
105784-0231
COUPLING
DRIVING DEVICE
COUPLING
For driving gear installed on drive side for SCDM timing device (shaft dia. 20mm)
For driving gear installed on drive side for SPM timing device (shaft dia. 25mm)
For driving gear installed on drive side for SPM timing device (shaft dia. 25mm)
105784-0500
105784-0501
105784-0510
COUPLING
COUPLING
COUPLING
For measuring SCDM timing device advance angle (shaft dia. 17mm)
For measuring SCDM timing device advance angle (shaft dia. 17mm)
For measuring SCDM, SAG timing device advance angle (shaft dia. 20mm; gear installed on pump side)
105784-0511
105784-0520
105784-0521
COUPLING
COUPLING
COUPLING
For measuring SCDM, SAG timing device advance angle (shaft dia. 20mm; gear installed on pump side)
For measuring SCDM, SDG, SPG, SPM timing device advance angle (shaft dia. 25mm)
For measuring SCDM, SDG, SPG, SPM timing device advance angle (shaft dia. 25mm)
105784-0530
105784-0531
105784-0540
COUPLING
COUPLING
COUPLING
For measuring SCDM- Ⅱ timing device advance angle (shaft dia. 20mm)
For measuring SCDM- Ⅱ timing device advance angle (shaft dia. 20mm)
For measuring SDG timing device advance angle (shaft dia. 30mm)
- 205 -
DIMENSIONS AND APPLICATIONS 105784-0551
105784-0560
105784-0570
COUPLING
COUPLING
COUPLING
For measuring SPM timing device advance angle (shaft dia. 25mm)
For measuring SCDM timing device advance angle (shaft dia. 20mm)
For measuring SCDM timing device advance angle (shaft dia. 20mm)
105784-0580
105784-0590
105784-0600
COUPLING
COUPLING
COUPLING
For measuring SCDM- Ⅱ timing device advance angle (shaft dia. 25mm)
For measuring SCDM timing device advance angle (shaft dia. 20mm)
For measuring SCDM timing device advance angle (shaft dia. 20mm)
105784-0610
105784-0620
105784-0630
COUPLING
COUPLING
COUPLING
For measuring SCDM timing device advance angle (shaft dia. 20mm)
For measuring SCDM- Ⅱ timing device advance angle (shaft dia. 20mm)
For measuring SCDM- Ⅱ timing device advance angle (shaft dia. 25mm)
105784-0640
105784-0650
COUPLING
DRIVING DEVICE
For measuring SPM timing device advance angle (shaft dia. 25mm)
For measuring SPM timing device advance angle (shaft dia. 25mm)
- 206 -
DIMENSIONS AND APPLICATIONS 105784-1100 ACCUMULATOR ASSEMBLY For 5NP, 10NP test stands
;; ;; ;;;; ;; ; ;;; 105784-1110 ACCUMULATOR ASSEMBLY For 5NP, 10NP test stands
;; ; ;;; ;;; ;;; - 207 -
DIMENSIONS AND APPLICATIONS 105785-0030
105785-0700
105785-0730
NOZZLE TESTER
NOZZLE TESTER
NOZZLE TESTER
For nozzle opening pressure adjustment (plunger dia. 10mm)
For nozzle opening pressure adjustment (Nozzle opening pressure: 35MPa)
For measuring nozzle opening pressure (Nozzle opening pressure: 70MPa)
105785-0740
105785-0750
105785-0800
NOZZLE TESTER
NOZZLE TESTER
NOZZLE TESTER
For nozzle opening pressure adjustment (Nozzle opening pressure: 35MPa)
For nozzle opening pressure adjustment (Nozzle opening pressure: 35MPa)
For nozzle opening pressure adjustment (plunger dia. 10mm)
105785-0840 NOZZLE TESTER For nozzle opening pressure adjustment (Nozzle opening pressure: 35MPa)
105785-0880 NOZZLE TESTER For nozzle opening pressure adjustment (Nozzle opening pressure: 50MPa)
- 208 -
DIMENSIONS AND APPLICATIONS 105785-0960
105785-0970
NOZZLE TESTER
NOZZLE TESTER
For nozzle opening pressure adjustment (Nozzle opening pressure: 35MPa)
For nozzle opening pressure adjustment (Nozzle opening pressure: 50MPa)
105785-0980
105785-0990
NOZZLE TESTER
NOZZLE TESTER
For nozzle opening pressure adjustment (Nozzle opening pressure: 35MPa)
For nozzle opening pressure adjustment (Nozzle opening pressure: 50MPa)
105785-1000
105785-1010
NOZZLE TESTER
NOZZLE TESTER
For nozzle opening pressure adjustment (plunger dia. 10mm)
For adjusting two-spring type nozzle holders (Nozzle opening pressure: 50MPa)
105785-1020
105785-1030
NOZZLE TESTER
NOZZLE TESTER
For nozzle opening pressure adjustment (Nozzle opening pressure: 50MPa)
For nozzle opening pressure adjustment (Nozzle opening pressure: 50MPa)
- 209 -
DIMENSIONS AND APPLICATIONS 105785-1040
105785-1050
NOZZLE TESTER
NOZZLE TESTER
For nozzle opening pressure adjustment (Nozzle opening pressure: 35MPa)
For nozzle opening pressure adjustment (Nozzle opening pressure: 50MPa)
105785-1060
105785-2010
NOZZLE TESTER
NOZZLE TESTER
For nozzle opening pressure adjustment (Nozzle opening pressure: 35MPa)
For nozzle opening pressure adjustment (plunger dia. 16mm)
105785-1070
105785-2040
NOZZLE TESTER
NOZZLE TESTER
For nozzle opening pressure adjustment (Nozzle opening pressure: 50MPa)
For nozzle opening pressure adjustment (plunger dia. 16mm)
105785-2600
105785-2610
105785-2670
NOZZLE TESTER
NOZZLE TESTER
NOZZLE TESTER
For marine engines (Nozzle opening pressure: 70MPa)
For nozzle opening pressure adjustment (Nozzle opening pressure: 35MPa)
For nozzle opening pressure adjustment (Nozzle opening pressure: 70MPa)
- 210 -
DIMENSIONS AND APPLICATIONS 105785-2700
105785-2730
105785-2750
NOZZLE TESTER
NOZZLE TESTER
NOZZLE TESTER
For nozzle opening pressure adjustment (Nozzle opening pressure: 70MPa)
For nozzle opening pressure adjustment (plunger dia. 16mm)
For marine engines (Nozzle opening pressure: 70MPa)
105785-2820
105785-2830
105785-2840
NOZZLE TESTER
NOZZLE TESTER
NOZZLE TESTER
For nozzle opening pressure adjustment (Nozzle opening pressure: 50MPa)
For nozzle opening pressure adjustment (Nozzle opening pressure: 50MPa)
For nozzle opening pressure adjustment (Nozzle opening pressure: 50MPa)
105785-2850
105785-2880
105785-2940
NOZZLE TESTER
NOZZLE TESTER
NOZZLE TESTER
For nozzle opening pressure adjustment (Nozzle opening pressure: 50MPa)
For nozzle opening pressure adjustment (Nozzle opening pressure: 50MPa)
For nozzle opening pressure adjustment (Nozzle opening pressure: 50MPa)
105785-2950
105785-2960
105785-2970
NOZZLE TESTER
NOZZLE TESTER
NOZZLE TESTER
For nozzle opening pressure adjustment (Nozzle opening pressure: 70MPa)
For nozzle opening pressure adjustment (Nozzle opening pressure: 50MPa)
For nozzle opening pressure adjustment (Nozzle opening pressure: 50MPa)
- 211 -
DIMENSIONS AND APPLICATIONS 105785-2980
105785-2990
105785-3010
NOZZLE TESTER
NOZZLE TESTER
NOZZLE TESTER
For nozzle opening pressure adjustment (Nozzle opening pressure: 50MPa)
For nozzle opening pressure adjustment (Nozzle opening pressure: 70MPa)
For nozzle opening pressure adjustment (Nozzle opening pressure: 50MPa)
105785-3020
105785-3030
105785-3050
NOZZLE TESTER
NOZZLE TESTER
NOZZLE TESTER
For nozzle opening pressure adjustment (Nozzle opening pressure: 35MPa)
For nozzle opening pressure adjustment (Nozzle opening pressure: 70MPa)
For nozzle opening pressure adjustment (Nozzle opening pressure: 70MPa)
105785-3040
105785-3060
NOZZLE TESTER
NOZZLE TESTER
For nozzle opening pressure adjustment (Nozzle opening pressure: 50MPa)
For nozzle opening pressure adjustment (Nozzle opening pressure: 70MPa)
105785-3070
105785-3080
105785-4050
NOZZLE TESTER
NOZZLE TESTER
NOZZLE TESTER
For nozzle opening pressure adjustment (Nozzle opening pressure: 50MPa)
For nozzle opening pressure adjustment (Nozzle opening pressure: 50MPa)
For nozzle opening pressure adjustment (plunger dia. 20mm)
- 212 -
DIMENSIONS AND APPLICATIONS 105785-4530
105785-4600
105785-4610
NOZZLE TESTER
NOZZLE TESTER
NOZZLE TESTER
For nozzle opening pressure adjustment (Nozzle opening pressure: 70MPa)
For nozzle opening pressure adjustment (Nozzle opening pressure: 70MPa)
For nozzle opening pressure adjustment (Nozzle opening pressure: 50MPa)
105785-4630
105785-4680
105785-4690
NOZZLE TESTER
NOZZLE TESTER
NOZZLE TESTER
For nozzle opening pressure adjustment (Nozzle opening pressure: 70MPa)
For nozzle opening pressure adjustment (Nozzle opening pressure: 70MPa)
For nozzle opening pressure adjustment (Nozzle opening pressure: 50MPa)
105785-4700
105785-4710
105785-5000
NOZZLE TESTER
NOZZLE TESTER
NOZZLE TESTER
For nozzle opening pressure adjustment (Nozzle opening pressure: 70MPa)
For nozzle opening pressure adjustment (Nozzle opening pressure: 70MPa)
For nozzle opening pressure adjustment (Nozzle opening pressure: 35MPa)
105785-5010
105785-5020
105785-5030
NOZZLE TESTER
NOZZLE TESTER
NOZZLE TESTER
For nozzle opening pressure adjustment (Nozzle opening pressure: 70MPa)
For nozzle opening pressure adjustment (Nozzle opening pressure: 35MPa)
For nozzle opening pressure adjustment (Nozzle opening pressure: 35MPa)
- 213 -
DIMENSIONS AND APPLICATIONS 105785-5040
105785-5050
NOZZLE TESTER
NOZZLE TESTER
For nozzle opening pressure adjustment (Nozzle opening pressure: 50MPa)
For nozzle opening pressure adjustment (Nozzle opening pressure: 35MPa)
105785-5060
105785-5070
NOZZLE TESTER
NOZZLE TESTER
For nozzle opening pressure adjustment (Nozzle opening pressure: 50MPa)
For nozzle opening pressure adjustment (Nozzle opening pressure: 35MPa)
105785-5080
105785-5090
NOZZLE TESTER
NOZZLE TESTER
For nozzle opening pressure adjustment (Nozzle opening pressure: 50MPa)
For nozzle opening pressure adjustment (Nozzle opening pressure: 50MPa)
105785-5100
105785-5110
105785-5120
NOZZLE TESTER
NOZZLE TESTER
NOZZLE TESTER
For nozzle opening pressure adjustment (Nozzle opening pressure: 50MPa)
For nozzle opening pressure adjustment (Nozzle opening pressure: 50MPa)
For nozzle opening pressure adjustment (Nozzle opening pressure: 35MPa)
- 214 -
DIMENSIONS AND APPLICATIONS 105785-5130
105785-5140
105785-5150
NOZZLE TESTER
NOZZLE TESTER
NOZZLE TESTER
For nozzle opening pressure adjustment (Nozzle opening pressure: 40MPa)
For nozzle opening pressure adjustment (Nozzle opening pressure: 60MPa)
For nozzle opening pressure adjustment (Nozzle opening pressure: 40MPa)
105785-5160 NOZZLE TESTER For nozzle opening pressure adjustment (Nozzle opening pressure: 40MPa)
105785-5170 NOZZLE TESTER For nozzle opening pressure adjustment (Nozzle opening pressure: 40MPa)
105785-5180 NOZZLE TESTER For nozzle opening pressure adjustment (Nozzle opening pressure: 40MPa)
- 215 -
DIMENSIONS AND APPLICATIONS 105785-5190 NOZZLE TESTER For nozzle opening pressure adjustment (Nozzle opening pressure: 60MPa)
105785-5200
105785-5210
NOZZLE TESTER
NOZZLE TESTER
For nozzle opening pressure adjustment (Nozzle opening pressure: 60MPa)
For nozzle opening pressure adjustment (Nozzle opening pressure: 60MPa)
105785-5220
105785-5230
105785-5240
NOZZLE TESTER
NOZZLE TESTER
NOZZLE TESTER
For nozzle opening pressure adjustment (Nozzle opening pressure: 100MPa)
For nozzle opening pressure adjustment (Nozzle opening pressure: 40MPa)
For nozzle opening pressure adjustment (plunger dia. 10mm)
- 216 -
DIMENSIONS AND APPLICATIONS 105785-6000
105785-6010
105785-6020
NOZZLE TESTER
NOZZLE TESTER
NOZZLE TESTER
For nozzle opening pressure adjustment (Nozzle opening pressure: 70MPa)
For nozzle opening pressure adjustment (Nozzle opening pressure: 35MPa)
For nozzle opening pressure adjustment (Nozzle opening pressure: 70MPa)
105785-6030
105785-6040
105785-6050
NOZZLE TESTER
NOZZLE TESTER
NOZZLE TESTER
For nozzle opening pressure adjustment (Nozzle opening pressure: 50MPa)
For nozzle opening pressure adjustment (Nozzle opening pressure: 50MPa)
For nozzle opening pressure adjustment (Nozzle opening pressure: 50MPa)
105785-6060
105785-6070
105785-6080
NOZZLE TESTER
NOZZLE TESTER
NOZZLE TESTER
For nozzle opening pressure adjustment (Nozzle opening pressure: 50MPa)
For nozzle opening pressure adjustment (Nozzle opening pressure: 50MPa)
For nozzle opening pressure adjustment (Nozzle opening pressure: 50MPa)
105785-6090
105785-6100
105785-6110
NOZZLE TESTER
NOZZLE TESTER
NOZZLE TESTER
For nozzle opening pressure adjustment (Nozzle opening pressure: 70MPa)
For nozzle opening pressure adjustment (Nozzle opening pressure: 50MPa)
For nozzle opening pressure adjustment (Nozzle opening pressure: 35MPa)
- 217 -
DIMENSIONS AND APPLICATIONS 105785-6120
105785-6130
105785-6140
NOZZLE TESTER
NOZZLE TESTER
NOZZLE TESTER
For nozzle opening pressure adjustment (Nozzle opening pressure: 70MPa)
For nozzle opening pressure adjustment (Nozzle opening pressure: 50MPa)
For nozzle opening pressure adjustment (Nozzle opening pressure: 60MPa)
105785-6150
105785-6160
105785-6170
NOZZLE TESTER
NOZZLE TESTER
NOZZLE TESTER
For nozzle opening pressure adjustment (Nozzle opening pressure: 60MPa)
For nozzle opening pressure adjustment (Nozzle opening pressure: 60MPa)
For nozzle opening pressure adjustment (Nozzle opening pressure: 60MPa)
105785-6180
105785-6190
105785-6200
NOZZLE TESTER
NOZZLE TESTER
NOZZLE TESTER
For nozzle opening pressure adjustment (Nozzle opening pressure: 100MPa)
For nozzle opening pressure adjustment (Nozzle opening pressure: 100MPa)
For nozzle opening pressure adjustment (Nozzle opening pressure: 60MPa)
105785-6210 NOZZLE TESTER For nozzle opening pressure adjustment (Nozzle opening pressure: 60MPa)
- 218 -
DIMENSIONS AND APPLICATIONS 105785-7000
105785-7010
105785-7020
NOZZLE TESTER
NOZZLE TESTER
NOZZLE TESTER
For nozzle opening pressure adjustment (Nozzle opening pressure: 70MPa)
For nozzle opening pressure adjustment (Nozzle opening pressure: 70MPa)
For nozzle opening pressure adjustment (Nozzle opening pressure: 50MPa)
105785-7030
105785-7040
105785-7060
NOZZLE TESTER
NOZZLE TESTER
NOZZLE TESTER
For nozzle opening pressure adjustment (Nozzle opening pressure: 70MPa)
For nozzle opening pressure adjustment (Nozzle opening pressure: 70MPa)
For nozzle opening pressure adjustment (Nozzle opening pressure: 100MPa)
105785-7070
105785-7080
105785-7090
NOZZLE TESTER
NOZZLE TESTER
NOZZLE TESTER
For nozzle opening pressure adjustment (Nozzle opening pressure: 100MPa)
For nozzle opening pressure adjustment (Nozzle opening pressure: 60MPa)
For nozzle opening pressure adjustment (Nozzle opening pressure: 100MPa)
105785-7100 NOZZLE TESTER For nozzle opening pressure adjustment (Nozzle opening pressure: 60MPa)
- 219 -
DIMENSIONS AND APPLICATIONS 105789-0010 CLEANING TOOLS For cleaning nozzle
105789-0500 ADJUSTING DEVICE For KBL2.1-S type nozzle and nozzle holder for ISUZU, MITSUBISHI
105789-0520 ADJUSTING DEVICE For KBL2.1-S type nozzle and nozzle holder for HINO
105789-0540 ADJUSTING DEVICE For KBL2.1-S type nozzle and nozzle holder for ISUZU
- 220 -
DIMENSIONS AND APPLICATIONS 105789-0560 ADJUSTING DEVICE For KBL2.1-S type nozzle and nozzle holder for NISSAN DIESEL
105789-0570 ADJUSTING DEVICE For KBL2.1-P type nozzle and nozzle holder
105789-0590 ADJUSTING DEVICE For KBL2.1-P type nozzle and nozzle holder
105789-0640 ADJUSTING DEVICE For KBL2.4-S type nozzle and nozzle holder for MITSUBISHI
- 221 -
DIMENSIONS AND APPLICATIONS 105789-0660 ADJUSTING DEVICE For KBL2.4-S type nozzle and nozzle holder for NISSAN DIESEL
105789-0680 ADJUSTING DEVICE For KBL2.3-S type nozzle and nozzle holder for large HINO trucks
105789-0700 ADJUSTING DEVICE For KBL2.3-S type nozzle and nozzle holder for medium-sized HINO trucks
105789-0720 ADJUSTING DEVICE For KBL2.4-P type nozzle and nozzle holder
- 222 -
DIMENSIONS AND APPLICATIONS 105790-5010
105790-5020
TOOL KIT
TOOL KIT
For SA type timing device
For SCD type timing device
105790-5030
105790-5040
TOOL KIT
TOOL KIT
For SDZ type timing device
For SD type timing device
105790-5050
105790-5060
TOOL KIT
TOOL KIT
For SP type timing device
For SBZ type timing device
105790-5070
105790-5200
TOOL KIT
TOOL KIT
For SBZ-A type timing device
For SA-B type timing device
- 223 -
DIMENSIONS AND APPLICATIONS 105792-0000
105792-0030
105792-0050
O-RING INSERTER
EXTRACTOR
EXTRACTOR
For inserting PE(S)-P pump O-ring (into pump housing)
For removing plunger block
For removing plunger block
105794-0050
105794-0120
UNIVERSAL VISE
UNIVERSAL VISE
With bracket Part No. 157944-2600
For disassembling & reassembling pump
- 224 -
DIMENSIONS AND APPLICATIONS 105796-0000
105796-0010
105796-0020
FIXING STAND
FIXING STAND
FIXING STAND
For all pumps (flange type) for drive side
For PE(S)-P, -PD, TC(S)-HD (base type); for drive side and governor side (flat base)
For PE(S)-A, -AD, MD (base type); for drive side and governor side (rounded base)
105796-0030
105796-0040
105796-0050
FIXING STAND
FIXING STAND
FIXING STAND
For PE-P (base type); for drive side and governor side (rounded base)
For PE(S)-P, -PD, TC(S)-HD (flange type); for governor side
For PE(S)-ZW, -ZWX (base type); for drive side and governor side (rounded base)
105796-0060
105796-0070
105796-0080
FIXING STAND
FIXING STAND
FIXING STAND
For PE-AD, -MD (base type); for drive side and governor side (square base)
For PE(S)-A, -AD, -MD (flange type); for governor side
For TC-MD (base type); for drive side and governor side (rounded base)
105796-0090
105796-0100
105796-0110
FIXING STAND
FIXING STAND
FIXING STAND
For TC-MD (base type); for drive side and governor side (square base)
For TC-MD (base type); for drive side and governor side (flat base)
For TCS-MD (flange type); for governor side
- 225 -
DIMENSIONS AND APPLICATIONS 105796-0120
105796-0130
105796-0140
FIXING STAND
FIXING STAND
FIXING STAND
For PES-P, TCS-HD (flange type); for center
For PE-ZWY (base type); for drive side and governor side (flat base)
For PES-ZWX (flange type); for drive side
105796-0150
105796-0160
105796-0170
FIXING STAND
FIXING STAND
FIXING STAND
For HD-TICS( Ⅲ ) (base type); for drive side and governor side (flat base)
For PE-P, TC-HD (base type); for drive side and governor side (flat base)
For PE-A, -AD, -MD (base type); for drive side and governor side (rounded base)
105796-0180 FIXING STAND For PES-P, -PD, TCS-HD (flange type); for governor side
- 226 -
DIMENSIONS AND APPLICATIONS 132204-0100
139514-0200
140402-2600
PLUG
GASKET
EYE BOLT
For replacing overflow valve
For VE pump solenoid timer adjustment tool Part No. 157845-6520 ( φ 14.2x φ 21; T=1.6mm)
For fuel inlet at adjustment (M10x1.25)
156611-1900
157626-3500
157636-9100
COUPLING
EYE
SOCKET HEAD BOLT
For adjusting PFR-MD, -KD and -KX pumps (17mm diameter camshaft)
Used together with hose (Part No. 157984-8400 and others)
M8x1.25; L=25mm
157641-4020
157641-4720
157651-5900
TUBE ASSEMBLY
JOINT ASSEMBLY
COLLAR
For VE(COVEC-F) pump (injection pipe; used together with 157641-4720)
For new injection system VE(COVEC-F) pump
Spacer for nozzle holder
;; ;;
- 227 -
DIMENSIONS AND APPLICATIONS 157655-1020
157656-1020
157656-2020
MEASURING UNIT
MEASURING UNIT
DISPLAY UNIT
For ZCM, ZCD-1, ZCD-2 measuring devices
For ZGM, ZGD measuring devices
For ZGM, ZGD measuring devices
157671-0420
157673-0020
157673-0100
COMPUTER UNIT
MONITOR
CONSOLE
For ZCM, ZCD-1, ZCD-2 measuring devices
For ZCM, ZCD-1, ZCD-2 measuring devices
For ZCM, ZCD-1 measuring devices
157673-0200
157673-0300
157673-0400
DACRON TAPE
DACRON TAPE
BRACKET
For ZCM, ZCD-1 measuring devices
For ZCM, ZCD-1 measuring devices
For ZCM, ZCD-1 measuring devices
157673-0500
157673-0600
157674-0100
PLAIN WASHER
HEXAGON NUT
COVER
For ZCM, ZCD-1 measuring devices
For ZCM, ZCD-1 measuring devices
For ZCM, ZCD-1, ZCD-2 measuring devices
- 228 -
DIMENSIONS AND APPLICATIONS 157674-0220
157675-0120
157676-0500
KEYBOARD
PRINTER
NUT
For ZCM, ZCD-1, ZCD-2 measuring devices
For ZCM, ZCD-1, ZCD-2 measuring devices
For ZCM, ZCD-1 measuring devices
157676-1100
157677-0120
157677-0400
BOLT
EQUIPMENT WAGON
CONNECTING CABLE
For ZGM, ZGD measuring devices
For ZCM, ZCD-2 measuring devices
For ZCM, ZCD-1, ZCD-2 measuring devices
157677-0700
157677-1800
157677-1900
MAIN CONNECTION CABLE
CONNECTING CABLE
HEX-SOCKET-HEAD BOLT
For ZCM, ZCD-1, ZCD-2 measuring devices
For ZCM, ZCD-1 measuring devices
For ZCM, ZCD-1 measuring devices
157677-2000
157677-2100
157677-2200
MAIN CONNECTION CABLE
IDENTIFICATION PLATE
FASTENING PLATE
For ZCM, ZCD-1, ZCD-2 measuring devices
For ZCM, ZCD-2 measuring devices
For ZCM, ZCD-1 measuring devices
- 229 -
DIMENSIONS AND APPLICATIONS 157677-2300
157678-0200
157681-4920
HOUSING
RUBBER HOSE
INLET UNION
For ZCM, ZCD-1 measuring devices
For ZGM, ZGD, ZCM, ZCD-1, ZCD-2 measuring devices
For ZCM, ZCD-1, ZCD-2 measuring devices
157681-8200
157681-8300
157682-0000
PLAIN WASHER
HEXAGON NUT
INLET UNION SCREW
For ZCM, ZCD-1 measuring devices
For ZCM, ZCD-1, ZCD-2 measuring devices
For ZCM, ZCD-1, ZCD-2 measuring devices
157682-0100
157682-0300
157682-0400
FLAT SEAL RING
CLOSING NIPPLE
O-RING
For ZCM, ZCD-1, ZCD-2 measuring devices
For ZCM, ZCD-1, ZCD-2 measuring devices
For ZCM, ZCD-1, ZCD-2 measuring devices
157682-0500
157682-1900
157682-2300
O-RING
CONNECTING CABLE, PRINTER-P/C
CABLE STRAP
For ZCM, ZCD-1, ZCD-2 measuring devices
For ZCM, ZCD-1, ZCD-2 measuring devices
For ZCM, ZCD-1 measuring devices
- 230 -
DIMENSIONS AND APPLICATIONS 157682-2400
157682-2900
157682-3000
CONNECTION CABLE
CHANGEOVER SET
CONNECTING CABLE
For ZCM, ZCD-2 measuring devices
For ZCM, ZCD-1, ZCD-2 measuring devices
For ZCM, ZCD-1 measuring devices
157683-0000
157683-0100
MEASURING CYLINDER
MEASURING CYLINDER
For ZGM, ZGD measuring devices
For ZGM, ZGD measuring devices
- 231 -
DIMENSIONS AND APPLICATIONS 157805-0220
157805-0320
157805-0520
INJECTION PIPE
INJECTION PIPE
INJECTION PIPE
For adjusting PES-K, PE(S)-A pumps ( φ 2x φ 6x600mm; M12x1.5; M14x1.5)
For adjusting VE pump ( φ 2x φ 6x840mm; M12x1.5; M14x1.5)
For adjusting PE(S)-A, -AD, -MD pumps ( φ 2x φ 6x600mm; M14x1.5; M14x1.5)
157805-1120
157805-1720
157805-2020
INJECTION PIPE
INJECTION PIPE
INJECTION PIPE
For adjusting PE(S)-P, -PD pumps ( φ 3x φ 8x600mm; M14x1.5; M14x1.5)
For adjusting PE(S)-P, -PD pumps ( φ 3x φ 8x600mm; M14x1.5; M18x1.5)
For adjusting PE(S)-ZW, -ZWX, -ZWY pumps ( φ 4x φ 8x1500mm; M18x1.5; M18x1.5)
157805-2320
157805-2520
157805-2620
INJECTION PIPE
INJECTION PIPE
INJECTION PIPE
For adjusting PES-K, PE-AD pumps ( φ 2x φ 6x600mm; M12x1.5; M14x1.5)
For adjusting PE(S)-P, -PD pumps ( φ 3x φ 8x600mm; M14x1.5; M14x1.5)
For adjusting PE(S)-P, -PD pumps ( φ 3x φ 8x600mm; M14x1.5; M18x1.5)
157805-3320
157805-3820
157805-3920
INJECTION PIPE
INJECTION PIPE
INJECTION PIPE
For adjusting PES-K, PE(S)-A pumps ( φ 2x φ 6x600mm; M14x1.5; M12x1.5)
For adjusting PE(S)-A, -AD, -MD pumps ( φ 2x φ 6x600mm; M14x1.5; M14x1.5)
For pumps with unified threads ( φ 2x φ 6x600mm; 9/16-18UNF; M14x1.5)
- 232 -
DIMENSIONS AND APPLICATIONS 157805-4420
157805-4720
157805-4820
INJECTION PIPE
INJECTION PIPE
INJECTION PIPE
For adjusting PES-K, PE(S)-A pumps ( φ 2x φ 6x600mm; M12x1.5; M14x1.5)
For adjusting PE(S)-P pump (set of 12) ( φ 3x φ 8x600mm)
Part of 157805-4720. For adjusting PE(S)-P pump (cylinders 6, 7; φ 3x φ 8x600mm; M14x1.5; M14x1.5)
157805-4920
157805-5020
157805-5120
INJECTION PIPE
INJECTION PIPE
INJECTION PIPE
Part of 157805-4720. For adjusting PE(S)-P pump (cylinders 5, 8; φ 3x φ 8x600mm; M14x1.5; M14x1.5)
Part of 157805-4720. For adjusting PE(S)-P pump (cylinders 4, 9; φ 3x φ 8x600mm; M14x1.5; M14x1.5)
Part of 157805-4720. For adjusting PE(S)-P pump (cylinders 3, 10; φ 3x φ 8x600mm; M14x1.5; M14x1.5)
157805-5220
157805-5320
157805-5420
INJECTION PIPE
INJECTION PIPE
INJECTION PIPE
Part of 157805-4720. For adjusting PE(S)-P pump (cylinders 2, 11; φ 3x φ 8x600mm; M14x1.5; M14x1.5)
Part of 157805-4720. For adjusting PE(S)-P pump (cylinders 1, 12; φ 3x φ 8x600mm; M14x1.5; M14x1.5)
For adjusting PE(S)-PD pump (set of 6; φ 3x φ 8x600mm)
157805-5520
157805-5620
157805-5720
INJECTION PIPE
INJECTION PIPE
INJECTION PIPE
Part of 157805-5420. For adjusting PE(S)-PD pump (cylinders 4, 5, 6; φ 3x φ 8x600mm; M18x1.5; M14x1.5)
Part of 157805-5420. For adjusting PE(S)-PD pump (cylinder 7; φ 3x φ 8x600mm; M18x1.5; M14x1.5)
Part of 157805-5420. For adjusting PE(S)-PD pump (cylinder 3; φ 3x φ 8x600mm; M18x1.5; M14x1.5)
- 233 -
DIMENSIONS AND APPLICATIONS 157805-5820
157805-5920
157805-6020
INJECTION PIPE
INJECTION PIPE
INJECTION PIPE
Part of 157805-5420. For adjusting PE(S)-PD pump (cylinder 2; φ 3x φ 8x600mm; M18x1.5; M14x1.5)
For adjusting PES12P pump with V/T ( φ 3x φ 8x600mm; set of 12)
Part of 157805-5920. For adjusting PES12P pump with V/T (cylinder 1; φ 3x φ 8x600mm; M18x1.5; M14x1.5)
157805-6120
157805-6220
157805-6320
INJECTION PIPE
INJECTION PIPE
INJECTION PIPE
Part of 157805-5920. For adjusting PES12P pump with V/T (cylinder 2; φ 3x φ 8x600mm; M14x1.5; M14x1.5)
Part of 157805-5920. For adjusting PES12P pump with V/T (cylinder 3; φ 3x φ 8x600mm; M14x1.5; M14x1.5)
Part of 157805-5920. For adjusting PES12P pump with V/T (cylinder 4; φ 3x φ 8x600mm; M14x1.5; M14x1.5)
157805-6420
157805-6520
157805-6620
INJECTION PIPE
INJECTION PIPE
INJECTION PIPE
Part of 157805-5920. For adjusting PES12P pump with V/T (cylinder 5; φ 3x φ 8x600mm; M14x1.5; M14x1.5)
Part of 157805-5920. For adjusting PES12P pump with V/T (cylinder 6; φ 3x φ 8x600mm; M14x1.5; M14x1.5)
Part of 157805-5920. For adjusting PES12P pump with V/T (cylinder 7; φ 3x φ 8x600mm; M14x1.5; M14x1.5)
157805-6720
157805-6820
157805-6920
INJECTION PIPE
INJECTION PIPE
INJECTION PIPE
Part of 157805-5920. For adjusting PES12P pump with V/T (cylinder 8; φ 3x φ 8x600mm; M14x1.5; M14x1.5)
Part of 157805-5920. For adjusting PES12P pump with V/T (cylinder 9; φ 3x φ 8x600mm; M14x1.5; M14x1.5)
Part of 157805-5920. For adjusting PES12P pump with V/T (cylinder 10; φ 3x φ 8x600mm; M14x1.5; M14x1.5)
- 234 -
DIMENSIONS AND APPLICATIONS 157805-7020
157805-7120
157805-7320
INJECTION PIPE
INJECTION PIPE
INJECTION PIPE
Part of 157805-5920. For adjusting PES12P pump with V/T (cylinder 11; φ 3x φ 8x600mm; M14x1.5; M14x1.5)
Part of 157805-5920. For adjusting PES12P pump with V/T (cylinder 12; φ 3x φ 8x600mm; M14x1.5; M14x1.5)
For new VE injection system ( φ 2x φ 6x450mm; M12x1.5; M14x1.5)
157805-7420
157805-7520
157805-7720
INJECTION PIPE
INJECTION PIPE
INJECTION PIPE
For new VE injection system ( φ 2x φ 6x450mm; M14x1.5; M14x1.5)
For adjusting PE(S)-P pump ( φ 4x φ 8x1000mm; M18x1.5; M14x1.5)
For adjusting ZEXEL USA pump ( φ 3x φ 6x600mm; M18x1.5; M14x1.5)
157805-7820
157805-7920
157805-8020
INJECTION PIPE
INJECTION PIPE
INJECTION PIPE
For adjusting ZEXEL USA pump ( φ 3x φ 6x1000mm; M14x1.5; M14x1.5)
For adjusting ZEXEL USA pump ( φ 2x φ 6x450mm; M12x1.5; M14x1.5)
For adjusting ZEXEL USA pump ( φ 3x φ 6x600mm; 9/16-18UNF; M14x1.5)
157805-9420
157805-9520
INJECTION PIPE
INJECTION PIPE
For adjusting PE(S)-P pump ( φ 3x φ 8x600mm; M14x1.5; M14x1.5)
For adjusting PE(S)-PD pump ( φ 3x φ 8x600mm; M18x1.5; M14x1.5)
- 235 -
DIMENSIONS AND APPLICATIONS 157808-0020
157808-0120
157808-0220
INJECTION PIPE
INJECTION PIPE
INJECTION PIPE
For adjusting PES-K, PE(S)-A pumps ( φ 2x φ 6x600mm; M12x1.5; M14x1.5)
For adjusting VE pump ( φ 2x φ 6x840mm; M12x1.5; M14x1.5)
For adjusting PE(S)-A, -AD, -MD pumps ( φ 2x φ 6x600mm; M14x1.5; M14x1.5)
157808-0320
157808-0420
157808-0520
INJECTION PIPE
INJECTION PIPE
INJECTION PIPE
For adjusting PE(S)-P, -PD pumps ( φ 3x φ 8x600mm; M14x1.5; M14x1.5)
For adjusting PE(S)-P, -PD pumps ( φ 3x φ 8x600mm; M14x1.5; M18x1.5)
For adjusting PE(S)-ZW, -ZWX, -ZWY pumps ( φ 4x φ 8x1500mm; M18x1.5; M18x1.5)
157808-0720
157808-0820
157808-0920
INJECTION PIPE
INJECTION PIPE
INJECTION PIPE
For adjusting PE(S)-P, -PD pumps ( φ 3x φ 8x600mm; M14x1.5; M14x1.5)
For adjusting PE(S)-P, -PD pumps ( φ 3x φ 8x600mm; M14x1.5; M18x1.5)
For adjusting PES-K, PE(S)-A pumps ( φ 2x φ 6x600mm; M12x1.5; M14x1.5)
157808-1020
157808-1120
157808-1220
INJECTION PIPE
INJECTION PIPE
INJECTION PIPE
For adjusting PE(S)-A, -AD, -MD pumps ( φ 2x φ 6x600mm; M14x1.5; M14x1.5)
For pumps with unified threads ( φ 2x φ 6x600mm; 9/16-18UNF; M14x1.5)
For adjusting PES-K, PE(S)-A pumps ( φ 2x φ 6x600mm; M12x1.5; M14x1.5)
- 236 -
DIMENSIONS AND APPLICATIONS 157808-1320
157808-1420
157808-1520
INJECTION PIPE
INJECTION PIPE
INJECTION PIPE
For adjusting PE(S)-P pump (set of 12; φ 3x φ 8x600mm)
Part of 157808-1320. For adjusting PE(S)-P pump (cylinders 6, 7; φ 3x φ 8x600mm; M14x1.5; M14x1.5)
Part of 157808-1320. For adjusting PE(S)-P pump (cylinders 5, 8; φ 3x φ 8x600mm; M14x1.5; M14x1.5)
157808-1620
157808-1720
157808-1820
INJECTION PIPE
INJECTION PIPE
INJECTION PIPE
Part of 157808-1320. For adjusting PE(S)-P pump (cylinders 4, 9; φ 3x φ 8x600mm; M14x1.5; M14x1.5)
Part of 157808-1320. For adjusting PE(S)-P pump (cylinders 3, 10; φ 3x φ 8x600mm; M14x1.5; M14x1.5)
Part of 157808-1320. For adjusting PE(S)-P pump (cylinders 2, 11; φ 3x φ 8x600mm; M14x1.5; M14x1.5)
157808-1920
157808-2020
157808-2120
INJECTION PIPE
INJECTION PIPE
INJECTION PIPE
Part of 157808-1320. For adjusting PE(S)-P pump (cylinders 1, 12; φ 3x φ 8x600mm; M14x1.5; M14x1.5)
For adjusting PE(S)-PD pump (set of 6; φ 3x φ 8x600mm)
Part of 157808-2020. For adjusting PE(S)-PD pump (cylinders 4, 5, 6; φ 3x φ 8x600mm; M18x1.5; M14x1.5)
157808-2220
157808-2320
157808-2420
INJECTION PIPE
INJECTION PIPE
INJECTION PIPE
Part of 157808-2020. For adjusting PE(S)-PD pump (cylinder 7; φ 3x φ 8x600mm; M18x1.5; M14x1.5)
Part of 157808-2020. For adjusting PE(S)-PD pump (cylinder 3; φ 3x φ 8x600mm; M18x1.5; M14x1.5)
Part of 157808-2020. For adjusting PE(S)-PD pump (cylinder 2; φ 3x φ 8x600mm; M18x1.5; M14x1.5)
- 237 -
DIMENSIONS AND APPLICATIONS 157808-2520
157808-2620
157808-2720
INJECTION PIPE
INJECTION PIPE
INJECTION PIPE
For adjusting PES12P pump with V/T ( φ 3x φ 8x600mm; set of 12)
Part of 157808-2520. For adjusting PES12P pump with V/T (cylinder 1; φ 3x φ 8x600mm; M14x1.5; M14x1.5)
Part of 157808-2520. For adjusting PES12P pump with V/T (cylinder 2; φ 3x φ 8x600mm; M14x1.5; M14x1.5)
157808-2820
157808-2920
157808-3020
INJECTION PIPE
INJECTION PIPE
INJECTION PIPE
Part of 157808-2520. For adjusting PES12P pump with V/T (cylinder 3; φ 3x φ 8x600mm; M14x1.5; M14x1.5)
Part of 157808-2520. For adjusting PES12P pump with V/T (cylinder 4; φ 3x φ 8x600mm; M14x1.5; M14x1.5)
Part of 157808-2520. For adjusting PES12P pump with V/T (cylinder 5; φ 3x φ 8x600mm; M14x1.5; M14x1.5)
157808-3120
157808-3220
157808-3320
INJECTION PIPE
INJECTION PIPE
INJECTION PIPE
Part of 157808-2520. For adjusting PES12P pump with V/T (cylinder 6; φ 3x φ 8x600mm; M14x1.5; M14x1.5)
Part of 157808-2520. For adjusting PES12P pump with V/T (cylinder 7; φ 3x φ 8x600mm; M14x1.5; M14x1.5)
Part of 157808-2520. For adjusting PES12P pump with V/T (cylinder 8; φ 3x φ 8x600mm; M14x1.5; M14x1.5)
157808-3420
157808-3520
157808-3620
INJECTION PIPE
INJECTION PIPE
INJECTION PIPE
Part of 157808-2520. For adjusting PES12P pump with V/T (cylinder 9; φ 3x φ 8x600mm; M14x1.5; M14x1.5)
Part of 157808-2520. For adjusting PES12P pump with V/T (cylinder 10; φ 3x φ 8x600mm; M14x1.5; M14x1.5)
Part of 157808-2520. For adjusting PES12P pump with V/T (cylinder 11; φ 3x φ 8x600mm; M14x1.5; M14x1.5)
- 238 -
DIMENSIONS AND APPLICATIONS 157808-3720
157808-3820
157808-3920
INJECTION PIPE
INJECTION PIPE
INJECTION PIPE
Part of 157808-2520. For adjusting PES12P pump with V/T (cylinder 12; φ 3x φ 8x600mm; M14x1.5; M14x1.5)
For new VE injection system ( φ 2x φ 6x450mm; M12x1.5; M14x1.5)
For new VE injection system ( φ 2x φ 6x450mm; M14x1.5; M14x1.5)
157808-4020
157808-4120
157808-4220
INJECTION PIPE
INJECTION PIPE
INJECTION PIPE
For adjusting PE(S)-P pump ( φ 4x φ 8x1000mm; M18x1.5; M14x1.5)
For adjusting ZEXEL USA pump ( φ 3x φ 6x600mm; M18x1.5; M14x1.5)
For adjusting ZEXEL USA pump ( φ 3x φ 6x1000mm; M14x1.5; M14x1.5)
157808-4320
157808-4420
157808-4520
INJECTION PIPE
INJECTION PIPE
INJECTION PIPE
For adjusting ZEXEL USA pump ( φ 2x φ 6x450mm; M12x1.5; M12x1.5)
For adjusting ZEXEL USA pump ( φ 3x φ 6x600mm; 9/16-18UNF; M14x1.5)
For adjusting PE(S)-P pump ( φ 3x φ 8x600mm; M14x1.5; M14x1.5)
157808-4620 INJECTION PIPE For adjusting PE(S)-PD pump ( φ 3x φ 8x600mm; M14x1.5; M18x1.5)
- 239 -
DIMENSIONS AND APPLICATIONS 157811-0321
157811-0421
157811-0520
FLANGE
FLANGE
FLANGE
Adapter flange for installing PES-K flange type pump (center dia. 76mm)
Adapter flange for installing PES-K flange type pump (center dia. 74mm)
Adapter for installing VE pump (center dia. 50mm)
157811-0521
157811-0620
157811-0621
FLANGE
FLANGE
FLANGE
Adapter for installing VE flange type pump (center dia. 50mm)
Adapter flange for mounting PES-A, -AD pumps
Adapter flange for mounting PES-AD, -MD, TCS-MD flange type pumps (center dia. 85mm)
157811-0721
157811-0821
157811-0920
FLANGE
FLANGE
FLANGE
Adapter flange for mounting PES-A flange type pump; for drive side (center dia. 68mm)
Adapter flange for mounting PES-A, -AD flange type pumps (center dia. 78mm)
Adapter flange for mounting PE(S)-P pump (center dia. 95mm)
157811-0921
157811-1021
157811-2421
FLANGE
FLANGE
FLANGE
Adapter flange for mounting PES-P flange type pump (center dia. 95mm)
Adapter flange for mounting PE2A pump; for drive side (center dia. 68mm)
Adapter flange for mounting PES-P, TCS-HD flange type pumps (center dia. 100mm)
- 240 -
DIMENSIONS AND APPLICATIONS 157811-2521
157811-2620
157811-2621
FLANGE
FLANGE
FLANGE
Adapter flange for mounting PES-P flange type pump (center dia. 105mm)
Adapter flange for mounting PES-AD pump (center dia. 105mm)
Adapter flange for mounting PES-AD, -MD flange type pump (center dia. 87mm)
157811-7320
157814-1000
157815-9600
FLANGE
BUSH
SCREW
Adapter flange for mounting PES-PD pump (center dia. 95mm)
For installing control rack travel measuring device
For fixing control rack
157816-7120
157816-7220
157816-9200
CAMSHAFT
CAMSHAFT
CONTROL RACK
For PFR-KD, -KX type pumps
For PFR-MD type pump
For PFR-KD, -KX type pumps
;
;
157817-0800
157817-1000
157817-1100
COLLAR
CONNECTOR
CONNECTOR
For PFR-MD type pump (L=31mm)
For connecting PFR-KD, -KX type pumps’ control racks
For connecting PFR-MD type pump control rack
- 241 -
DIMENSIONS AND APPLICATIONS 157817-1200
157817-1700
157817-1800
COLLAR
COVER
SPACER
For mounting PFR-KD, -KX type pumps (L=43mm)
For oil cover
For PFR-KD, -KX holders (used together with 157817-2200 and 157817-2300)
157817-2020
157817-2100
157817-2200
HOLDER
HOLDER
HOLDER
For PFR-1K, PFR-2K type pumps (with spacer; center height 125mm; option)
For mounting PFR5KX, -6KX type pumps (option)
For mounting PFR2KX ∼ 4KX, PFR2KD ∼ 6KD type pumps
157817-2300
157817-2400
157817-2500
HOLDER
STAND
HOLDER
For mounting PFR1KD, 1KX type pumps
For mounting PFR-KD, -KX, -MD pumps (included in driving stand Part No. 105781-4320)
For PFR1MD type pump
157817-2600
157817-2720
157817-2820
HOLDER
HOLDER
CONNECTOR
For PFR2MD ∼ 6MD type pumps
For Perkins PFR-4KX type pumps (For driving stand 105781-4310)
For Varity Perkins 704-30 engine
- 242 -
DIMENSIONS AND APPLICATIONS 157817-3120
157817-3320
157817-3420
GAUGE
HOLDER
HOLDER
For Varity Perkins 704-30 engine
For driving stand for Varity Perkins 704-30 engine (used together with 105781-4320)
For Isuzu 3L, 4L PFR-1KX type pumps (for driving stand 105781-4310)
157817-3520
157817-3620
157820-0120
HOLDER
GAUGE
AIR PUMP
For Isuzu 3L, 4L PFR1KX type pumps (for driving stand 105781-4320)
For Isuzu 3L, 4L PFR1KX type pumps
Component part of measuring unit Part No. 105782-0010
157820-1520
157820-1720
157820-6100
MANOMETER
JOINT
TUBE
Component part of measuring unit Part No. 105782-0010
Component part of measuring unit Part No. 105782-0010
Component part of pressure control kit Part No. 105782-0121
157820-8400
157820-8500
157820-9120
VACUUM GAUGE
PRESSURE GAUGE
EYE
Component part of pressure control kit Part No. 105782-0100. Range: 20-3000mm Ag
Component part of pressure control kit Part No. 105782-0100. Range: 10-1300mm Hg
Component part of pressure control kit Part No. 105782-0121. For RBD type governor
- 243 -
DIMENSIONS AND APPLICATIONS 157820-9220
157820-9400
157820-9520
HOSE JOINT
VACUUM GAUGE
CYLINDER ASSY
Component part of pressure control kit Part No. 105782-0121. For PG type governor
Component part of pressure control kit Part No. 105782-0100. Range: 5-350mm Hg
Component part of pressure control kit Part No. 105782-0121
157820-9620
157821-0021
157821-0620
BRACKET ASSY
BRACKET ASSY
PRESSURE GAUGE
Component part of pressure control kit Part No. 105782-0100
Component part of pressure control kit Part No. 105782-0121
Component part of pressure control kit Part No. 105782-0120. Range: 10-1500mm Hg
157821-0720
157821-0800
157821-4500
VACUUM GAUGE
VACUUM GAUGE
VACUUM PUMP
Component part of pressure control kit Part No. 105782-0120. Range: 10-760mm Hg
Component part of pressure control kit Part No. 105782-0120. Range: 50-10000mm Ag
Component part of pressure control kit Part No. 105782-0150.
157821-6900
157821-7420
157821-7620
PRESSURE GAUGE
PRESSURE GAUGE
VACUUM GAUGE
Component part of pressure control kit Part No. 105782-0150. Range: -760 ∼ 0 ∼ 2000mm Hg
Component part of pressure control kit Part No. 105782-0121. Range: 0-250 kPa
Component part of pressure control kit Part No. 105782-0121. Range: -100 ∼ 0 kPa
- 244 -
DIMENSIONS AND APPLICATIONS 157825-3900
157827-3320
157827-3520
PLATE
LEVER
LEVER
For removing bearing’s inner race
For measuring PES-K pump control lever angle
For measuring PES-K pump control lever angle (for operating control lever)
157827-6220
157827-6320
157827-6520
ADAPTER
ADAPTER
For measuring PE(S)-A, -AD, MD pump control rack travel (less dial gauge & connector)
For measuring PE(S)-P pump control rod travel (less dial gauge & connector)
157827-6820
157827-8720
CONNECTOR
INTERMEDIATE HARNESS
For connecting dial gauge and adapter for control rack travel measuring device
For connecting rack sensor for ISUZU, HINO engines (sensor side 4 poles)
ADAPTER For measuring PES-K pump control rack travel (less dial gauge & connector)
157827-6720 ADAPTER For measuring PE(S)-PD pump control rod travel (less dial gauge & connector)
157827-8820 INTERMEDIATE HARNESS For connecting rack sensor for MITSUBISHI engines (sensor side 4 poles)
157827-8920 INTERMEDIATE HARNESS For connecting rack sensor for NISSAN DIESEL engines (sensor side 4 poles)
- 245 -
DIMENSIONS AND APPLICATIONS 157828-7100
157828-7200
157829-0420
PLATE
PLATE
MEASURING DEVICE
Taper gauge for mounting camshaft of PE(S)-A, -AD, -MD pumps (17 & 20mm diameters)
Taper gauge for mounting camshaft of PE(S)-P, -PD, PE-ZWY pumps (25 & 35mm diameters)
For adjusting “KF” and “K” dimension of VE pump (less dial gauge)
157829-0720
157829-0820
157829-1100
INSERTER
ADJUSTING DEVICE
BLOCK GAUGE
For mounting VE pump control shaft (M6x1)
For adjusting VE(COVEC-F) pump regulating valve
For measuring “MS” dimension of VE pumps (used for setting governor lever position)
157829-3520
157829-4620
157829-5220
MEASURING DEVICE
EXTRACTOR
INSERTER DEVICE
For measuring VE pump plunger lift (dial gauge Part No. 157954-4101)
For removing VE pump regulating valve spring
For inserting VE pump regulating valve spring
157829-5420
157829-7520
157829-7620
FEED PUMP HOLDER
BLOCK GAUGE
BLOCK GAUGE
For removing and installing VE pump feed pump
For measuring “MS” dimension of VE pump boost compensator lever
For adjusting VE pump boost compensator lever position
- 246 -
DIMENSIONS AND APPLICATIONS 157829-8100
157829-8620
157829-8621
ADAPTER
ADJUSTING DEVICE
ADJUSTING DEVICE
For measuring VE pump chamber pressure
For measuring “MS” dimension of VE pump (left-hand thread M10x1)
For measuring “MS” dimension of VE pump (left-hand thread M10x1)
157829-8820
157829-9700
157830-3320
CONNECTOR
GUIDE PIN
TIMING CHECKER
For connecting potentiometer to constant voltage power supply and digital voltmeter
For fixing screw bushing
For measuring in-line pump advance angle (voltage: AC100V; consumption: approx. 20W)
157830-3420
157830-3520
SENSOR
LAMP
For measuring in-line pump advance angle (for irradiating reflecting plate)
For measuring in-line pump advance angle (for irradiating pump test stand measuring wheel)
- 247 -
DIMENSIONS AND APPLICATIONS 157840-0900
157840-3620
157840-4020
LEVER
FLANGE
COUPLING
For manual flywheel operation of pump test stand measuring wheel
For fixing PES-P type pump (on 5NP, 10NP test benches)
For driving SA(G) timing device mounted on PE-A, -AD, -MD pumps
157841-8500
157841-8720
157841-9200
EYE
CONNECTOR
HOLDER
For VE pump solenoid timer adjustment tool Part No. 157845-6520
For adjusting VE pump potentiometer (for ISUZU C223 engines)
For measuring “MS” dimension of VE pump (right-hand thread M10x1)
157841-9201
157842-0900
157842-3300
HOLDER
LEVER
COUPLING
For measuring “MS” dimension of VE pump (right-hand thread M10x1)
For RED Ⅲ electronic governor adjustment (test bench flywheel)
Used for VE pump adjustment (20mm diameter drive shaft)
157842-3400
157842-3401
157842-3500
COUPLING
COUPLING
COUPLING
Used for VE pump adjustment (20mm diameter drive shaft)
Used for VE pump adjustment (20mm diameter drive shaft)
Used for VE pump adjustment (17mm diameter drive shaft)
- 248 -
DIMENSIONS AND APPLICATIONS 157842-4420
157842-4421
157842-4520
COUPLING
COUPLING
COUPLING
Used for adjustment (17mm diameter camshaft; 3mm key groove)
Used for adjustment (17mm diameter camshaft; 3mm key groove)
Used for VE pump adjustment (20mm diameter drive shaft; 2.5mm key groove; 10mm tooth width)
157842-4521
157842-4522
157842-4620
COUPLING
COUPLING
COUPLING
Used for VE pump adjustment (20mm diameter drive shaft; 2.5, 4mm key grooves; 10mm tooth width)
Used for VE pump adjustment (20mm diameter drive shaft; 2.5, 4mm key grooves)
Used for adjustment (20mm diameter camshaft; 4mm key groove)
157842-4621
157842-5220
157842-5320
COUPLING
HOLDER
POINTER
Used for adjustment (20mm diameter camshaft; 4mm key groove)
For measuring in-line pump advance angle (for mounting sensor Part No. 157830-3420)
For measuring advance angle of SP, SD timing devices
157842-5400
157842-5520
157842-5600
POINTER
POINTER
POINTER
For measuring advance angle of SCD timing device
For measuring advance angle of SAZ timing device
For measuring SDZ timing device advance angle (25mm diameter shaft)
- 249 -
DIMENSIONS AND APPLICATIONS 157842-5700
157842-5800
157842-5920
POINTER
POINTER
HOLDER
For measuring SDZ timing device advance angle (30mm diameter shaft)
For measuring SPZ timing device advance angle
Component part of timing checker Part No. 105783-0070
157842-6220
157842-6221
157842-6222
COUPLING
COUPLING
COUPLING
Used for PE-P pump adjustment (25mm diameter camshaft)
Used for PE-P pump adjustment (25mm diameter camshaft)
Used for PE(S)-P pump adjustment (25mm diameter camshaft; 5mm key groove)
157842-8600
157842-9600
157843-2320
SCREW
SCREW
COUPLING
For determining sensing gear plate position
For determining position of timing sensor fixing bracket
For PE-ZWY pump adjustment (on 15NP test bench)
157843-2420
157843-2500
COUPLING
COUPLING
For PE-ZWY pump adjustment (on 15NP test bench)
For PE-ZWY pump adjustment (on 15NP test bench)
- 250 -
DIMENSIONS AND APPLICATIONS 157843-2720
157843-2721
157843-2722
COUPLING
COUPLING
COUPLING
For fixing HD-TICS type pump
For fixing HD-TICS type pump
For fixing PE(S)-P type pump (camshaft diameter 30mm)
157843-3020
157843-3120
157843-3121
COUPLING
COUPLING
COUPLING
For HD-TICS pump (camshaft diameter 30mm; for 7NP, 15NP test benches)
For connecting flyweight to pump tester
For connecting flyweight to pump tester
157843-3201
157843-3320
157843-6520
COUPLING
COUPLING
COUPLING
For PE(S)-ZWX pump (30mm with spline gear)
For MD-TICS, MITICS pumps (shaft diameter 25mm)
For PES-K pump (shaft diameter 17mm)
157843-6620
157843-6720
157843-6820
COUPLING
COUPLING
COUPLING
For PE(S)-A pump (shaft diameter 17mm)
For PE(S)-AD, -MD pumps (shaft diameter 20mm)
For PE(S)-P, -PD, MD-TICS, MITICS pumps (shaft diameter 25mm)
- 251 -
DIMENSIONS AND APPLICATIONS 157843-6920
157843-8120
157843-8821
COUPLING
COUPLING
COUPLING
For PE(S)-P, HD-TICS pumps (shaft diameter 30mm)
For PE-P, HD-TICS, MD-TICS, PE-Z pumps (for 10NP, 20NP test benches)
For PE-ZWY pump (for 10NP, 20NP test benches)
- 252 -
DIMENSIONS AND APPLICATIONS 157844-0320
157844-0900
157844-1020
HOLDER ASSEMBLY
PIN
HOLDER
Stamping tool for VE pump two-piece separate type control lever
Length: 20mm (used together with holder 157844-1020)
For measuring VE pump housing plain bearing wear (used together with dial gauge 157954-4101)
157844-1420
157844-1520
157844-1620
CONNECTOR
CONNECTOR
CONNECTOR
For adjusting VE pump potentiometer (for ISUZU 4EC1 engines)
For adjusting VE pump potentiometer (for ISUZU 4FB1 and C223 engines)
For adjusting VE pump potentiometer (for NISSAN engines)
157844-4220
157844-4400
157844-4500
COVER
EXTRACTOR
UNION
For adjusting diaphragm mounting position
For removing B.C.S. lever
For adjusting VE pump solenoid timer
157844-4501
157844-4600
157844-4720
ADAPTER
DUMMY BOLT
HOSE JOINT
For VE pump solenoid timer adjustment tool Part No. 157845-6520
For fixing control lever
For adjusting VE pump solenoid timer
- 253 -
DIMENSIONS AND APPLICATIONS 157844-4820
157844-4900
157844-5000
HOSE JOINT
HOSE
HOSE
For VE pump solenoid timer adjustment tool Part No. 157845-6520
For VE pump solenoid timer adjustment tool Part No. 157845-6520
For adjusting VE pump solenoid timer
157844-5120
157844-5320
157844-5420
VE PIPING ASSEMBLY
CONNECTOR
CONNECTOR
For adjusting VE pump solenoid timer
For adjusting VE pump potentiometer (for ISUZU 4FB1 and 4FC1-T engines)
For adjusting VE pump potentiometer (for MITSUBISHI 4D65 and 4D56 engines)
157844-5520
157844-5620
157844-5720
CONNECTOR
CONNECTOR
CONNECTOR
For adjusting VE pump potentiometer (for ISUZU 4FC1-T, 4JB1, 4EE1-T and 4FG1 engines)
For adjusting VE pump potentiometer (for NISSAN RD28, LD20T- Ⅱ , CD20-T and NISSAN DIESEL FD35, TD27, TD27-T, TD42 and TD42-T engines)
For adjusting VE pump potentiometer (for NISSAN CD17, CD20-T, LD20, LD20- Ⅱ , LD20T and LD20T- Ⅱ engines)
157844-5820
157844-5920
157844-6020
CONNECTOR
CONNECTOR
CONNECTOR
For adjusting VE pump potentiometer (for NISSAN RD28, RD28-T, LD20 and NISSAN DIESEL TD27, TD27-T, TD42 and TD42-T engines)
For adjusting VE pump potentiometer (for MAZDA RFX, RFT and PN engines)
For connecting potentiometer to constantvoltage power supply and digital voltmeter
- 254 -
DIMENSIONS AND APPLICATIONS 157844-6120
157844-6520
157844-6620
CONNECTOR
WIRE HARNESS
WIRE HARNESS
For connecting potentiometer to constantvoltage power supply and digital voltmeter (for NISSAN TD42 engine)
Intermediate harness for connecting RED Ⅲ governor for ISUZU engines (governor side 8 poles)
Intermediate harness for connecting RED Ⅲ governor for MITSUBISHI engines (governor side 8 poles)
157844-6720
157844-6821
157844-7021
WIRE HARNESS
WIRE HARNESS
WIRE HARNESS
Intermediate harness for connecting RED Ⅲ governor for NISSAN DIESEL engines (governor side 8 poles)
Intermediate harness for connecting RED Ⅲ governor for ISUZU engines (governor side 12 poles)
Intermediate harness for connecting RED Ⅲ governor for KOMATSU engines (governor side 8 poles)
157844-7121
157844-7221
157844-7420
WIRE HARNESS
WIRE HARNESS
WIRE HARNESS
Intermediate harness for connecting RED Ⅲ governor for MITSUBISHI engines (governor side 10 poles)
Intermediate harness for connecting RED Ⅲ governor for MITSUBISHI engines (governor side 8 poles)
Intermediate harness for connecting RED Ⅲ governor for NISSAN DIESEL engines (governor side 8 poles)
157844-7520
157844-7620
157844-7720
WIRE HARNESS
WIRE HARNESS
WIRE HARNESS
Intermediate harness for connecting prestroke actuator for MITSUBISHI engines (actuator side 6 poles)
Intermediate harness for connecting prestroke actuator for NISSAN DIESEL engines (actuator side 6 poles)
Intermediate harness for connecting prestroke actuator for NISSAN DIESEL engines (actuator side 6 poles)
- 255 -
DIMENSIONS AND APPLICATIONS 157844-7820
157844-8120
157844-8620
WIRE HARNESS
WIRE HARNESS
WIRE HARNESS
Intermediate harness for connecting prestroke actuator for HINO engines (actuator side 8 poles)
Intermediate harness for connecting RED Ⅲ governor for KOMATSU engines (governor side 16 poles)
Intermediate harness for connecting RED Ⅲ governor for KOMATSU engines (governor side 14 poles)
157844-8720
157844-8820
157844-8921
WIRE HARNESS
WIRE HARNESS
WIRE HARNESS
Intermediate harness for connecting rack sensor for MITSUBISHI engines (sensor side 4 poles)
Intermediate harness for connecting rack sensor for NISSAN DIESEL engines (sensor side 4 poles)
Intermediate harness for connecting prestroke actuator for MITSUBISHI engines (governor side 6 poles)
157844-9021
157844-9120
157844-9320
WIRE HARNESS
CONNECTOR
CONNECTOR
Intermediate harness for connecting prestroke actuator for NISSAN DIESEL engines (governor side 8 poles)
For adjusting VE pump potentiometer (for ISUZU 4EC1 engine)
For adjusting VE pump potentiometer (for ISUZU 4JB1-T engine)
157844-9420
157844-9520
157844-9720
CONNECTOR
CONNECTOR
CONNECTOR
For adjusting VE pump potentiometer (for NISSAN RD28 engine)
For adjusting VE pump potentiometer (for ISUZU 4FB1, 4JB1, 4JG2-T and 4FG1-T engines)
For adjusting VE pump potentiometer (for NISSAN CD20 engine)
- 256 -
DIMENSIONS AND APPLICATIONS 157844-9820
157844-9920
157845-0020
CONNECTOR
CONNECTOR
WIRE HARNESS
For adjusting VE pump potentiometer (for MITSUBISHI 4D56 and 4M40 engines)
For adjusting VE pump potentiometer (for MAZDA SL engine)
Intermediate harness for connecting rack sensor for NISSAN DIESEL engines (sensor side 4 poles)
157845-1420
157845-2322
157845-2422
CONNECTOR
ACCUMULATOR ASSEMBLY
ACCUMULATOR ASSEMBLY
For adjusting VE pump potentiometer (for MAZDA PN engine)
Component part of accumulator kit Part No. 105784-1100
Component part of accumulator kit Part No. 105784-1110
157845-3220
157845-3320
157845-4620
CONNECTOR
CONNECTOR
BLOCK
For adjusting VE pump potentiometer (for MAZDA RFX and RFT engines)
For adjusting VE pump potentiometer (for MAZDA R2 engine)
For adjusting VE pump “MS” dimension
157845-4720
157845-4920
BLOCK
CONNECTOR
For adjusting VE pump B.C.S. lever
For adjusting VE pump potentiometer (for MAZDA WLT engine)
- 257 -
DIMENSIONS AND APPLICATIONS 157845-5020
157845-5120
157845-5220
CONNECTOR
CONNECTOR
CONNECTOR
For adjusting VE pump potentiometer (for MAZDA RFX engine)
For adjusting VE pump potentiometer (for NISSAN DIESEL TD27-T engine)
For adjusting VE pump potentiometer (for NISSAN DIESEL TD27-T engine)
157845-5520
157845-5600
VE PIPING ASSEMBLY
JOINT
For 10NP and 20NP test benches (part of adjustment kit Part No. 105765-1380)
For measuring control rack
157845-5720
157845-5820
157845-5920
CONNECTOR
CONNECTOR
CONNECTOR
For adjusting VE pump potentiometer (for ISUZU 4EE1 engine)
For adjusting VE pump potentiometer (for ISUZU 4HF1 engine)
For adjusting VE pump potentiometer (for NISSAN RD28 engine)
157845-6020
157845-6100
157845-6200
CONNECTOR
BRACKET
EXTRACTOR
For adjusting VE pump potentiometer (for NISSAN CD20 engine)
For fine adjustment of COVEC-F pump
For removing B.C.S lever
- 258 -
DIMENSIONS AND APPLICATIONS 157845-6320
157845-6420
PIPING ASSEMBLY
PIPING ASSEMBLY
VE (COVEC-F) pump adjustment tool
VE pump adjustment tool
157845-6520 PIPING ASSEMBLY VE pump solenoid timer adjustment tool
157845-7220
157845-7720
CONNECTOR
MEASURING DEVICE
For adjusting VE pump potentiometer (for MITSUBISHI 4D56 engine)
For measuring VE pump cam lift (dial gauge Part No. 157954-4101)
157845-8520
157845-8800
CONNECTOR
JOINT
For adjusting VE pump potentiometer (for TOYOTA 4B engine)
For measuring control rack
- 259 -
DIMENSIONS AND APPLICATIONS 157846-0020
157846-0120
157846-0220
WIRE HARNESS
WIRE HARNESS
WIRE HARNESS
Intermediate harness for connecting prestroke actuator for ISUZU engines (actuator side 6 poles)
Intermediate harness for connecting prestroke actuator for NISSAN DIESEL engines (actuator side 8 poles)
Intermediate harness for connecting rack sensor for NISSAN DIESEL engines (sensor side 4 poles)
157846-0320
157846-0420
157846-0620
WIRE HARNESS
WIRE HARNESS
WIRE HARNESS
Intermediate harness for connecting rack sensor for MITSUBISHI engines (sensor side 4 poles)
Intermediate harness for connecting rack sensor for ISUZU engines (sensor side 4 poles)
Intermediate harness for connecting prestroke actuator for ISUZU engines (actuator side 6 poles)
157846-0720
157846-0820
157846-0920
WIRE HARNESS
WIRE HARNESS
WIRE HARNESS
Intermediate harness for connecting RED Ⅲ governor for ISUZU engines (governor side 8 poles)
Intermediate harness for connecting RED Ⅲ governor for HINO engines (governor side 8 poles)
Intermediate harness for connecting rack sensor for MITSUBISHI engines (sensor side 4 poles)
157846-1020
157846-1221
157846-1320
WIRE HARNESS
WIRE HARNESS
WIRE HARNESS
Intermediate harness for connecting prestroke actuator for HINO engines (actuator side 8 poles)
Intermediate harness for connecting prestroke actuator for HINO engines (actuator side 8 poles)
Intermediate harness for connecting rack sensor for HINO engines (sensor side 4 poles)
- 260 -
DIMENSIONS AND APPLICATIONS 157846-1420
157846-1520
157846-1620
WIRE HARNESS
WIRE HARNESS
WIRE HARNESS
Intermediate harness for connecting rack sensor for HINO engines (sensor side 4 poles)
Intermediate harness for load sensor for variable timing device adjustment (for MITSUBISHI engines)
Intermediate harness for load sensor for variable timing device adjustment (for ISUZU engines)
157846-1720
157846-1920
157846-2020
WIRE HARNESS
WIRE HARNESS
WIRE HARNESS
Intermediate harness for load sensor for variable timing device adjustment (for ISUZU engines)
Intermediate harness for connecting prestroke actuator for HINO engines (actuator side 6 poles)
Intermediate harness for connecting rack sensor for ISUZU engines (sensor side 3 poles)
157846-2120
157846-2220
157846-2820
WIRE HARNESS
WIRE HARNESS
WIRE HARNESS
Intermediate harness for connecting rack sensor for MITSUBISHI engines (sensor side 4 poles)
Intermediate harness for connecting prestroke actuator for HINO engines (actuator side 6 poles)
Intermediate harness for connecting RED Ⅲ governor for HINO engines (governor side 7 poles)
157846-3020
157846-3220
157846-3320
WIRE HARNESS
WIRE HARNESS
WIRE HARNESS
Intermediate harness for rack sensor adjustment (for ISUZU engines)
Intermediate harness for connecting RED Ⅲ governor for NISSAN DIESEL engines (governor side 8 poles)
Intermediate harness for connecting prestroke actuator for NISSAN DIESEL engines (actuator side 8 poles)
- 261 -
DIMENSIONS AND APPLICATIONS 157846-3420
157846-3620
157846-3720
WIRE HARNESS
WIRE HARNESS
WIRE HARNESS
Intermediate harness for connecting rack sensor for NISSAN DIESEL engines (sensor side 4 poles)
Intermediate harness for micro switch adjustment (for ISUZU engines)
Intermediate harness for connecting prestroke actuator for all customers’ engines (actuator side 6 poles)
157846-3820
157846-3920
157846-4020
WIRE HARNESS
WIRE HARNESS
WIRE HARNESS
Intermediate harness for connecting rack sensor for all customers’ engines (sensor side 4 poles)
Intermediate harness for connecting prestroke actuator for NISSAN DIESEL engines (actuator side 6 poles)
Intermediate harness for connecting rack sensor for NISSAN DIESEL engines (sensor side 3 poles)
157846-4120
157846-4220
157846-4320
WIRE HARNESS
WIRE HARNESS
WIRE HARNESS
Intermediate harness for load sensor for variable timing device adjustment (for NISSAN DIESEL engines)
Intermediate harness for load sensor for variable timing device adjustment (for NISSAN DIESEL engines)
Intermediate harness for connecting rack sensor for MITSUBISHI engines (sensor side 3 poles)
157846-4420
157846-4520
157846-4620
WIRE HARNESS
WIRE HARNESS
WIRE HARNESS
Intermediate harness for load sensor for variable timing device adjustment (for MITSUBISHI engines)
Intermediate harness for load sensor (micro switch) adjustment (for ISUZU engines)
Intermediate harness for solenoid switch adjustment (for ISUZU engines)
- 262 -
DIMENSIONS AND APPLICATIONS 157846-5120
157846-5220
157846-5320
WIRE HARNESS
WIRE HARNESS
WIRE HARNESS
Intermediate harness for RED Ⅳ governor adjustment (for NISSAN DIESEL engines)
Intermediate harness for RED Ⅳ governor adjustment (for MITSUBISHI engines)
Intermediate harness for RED Ⅳ governor adjustment (for ISUZU engines)
157846-5420
157846-5520
157846-5620
WIRE HARNESS
WIRE HARNESS
WIRE HARNESS
Intermediate harness for RED Ⅳ governor adjustment (for HINO engines)
Intermediate harness for RED Ⅳ governor adjustment (for MITSUBISHI 8DC engine)
Intermediate harness for load sensor adjustment
157847-0220
157847-0420
157847-0520
COUPLING
COUPLING
COUPLING
For MITICS pump timing adjustment (for small module gear)
For MITICS pump timing adjustment (for small module gear)
Used together with 157847-0620 (for toothed drive type)
157847-0620 COUPLING For MITICS pump timing adjustment (for large module gear)
- 263 -
DIMENSIONS AND APPLICATIONS 157856-0020
157856-0220
157856-0520
INJECTION PIPE
INJECTION PIPE
INJECTION PIPE
For nozzle tester ( φ 1.6x φ 6x 100 mm; M14x1.5; M14x1.5)
For nozzle tester ( φ 1.6x φ 6x 300 mm; M14x1.5; M12x1.5)
For nozzle tester ( φ 2x φ 6x 200 mm; M14x1.5; M12x1.5)
157856-4420
157856-4620
157856-4720
INJECTION PIPE
INJECTION PIPE
INJECTION PIPE
For nozzle tester ( φ 3x φ 8x 100 mm; M18x1.5; M18x1.5)
For nozzle tester ( φ 3x φ 8x 250 mm; M18x1.5; M18x1.5)
For nozzle tester ( φ 3x φ 8x 600 mm; M18x1.5; M18x1.5)
157856-5020
157856-5120
157856-5220
INJECTION PIPE
INJECTION PIPE
INJECTION PIPE
For nozzle tester ( φ 3x φ 8x 620 mm; M18x1.5; M22x1.5)
For nozzle tester ( φ 1.6x φ 6x 230 mm; M14x1.5; M18x1.5)
For nozzle tester ( φ 3x φ 8x 620 mm; M18x1.5; M22x1.5)
157856-5320
157856-5420
157856-5520
INJECTION PIPE
INJECTION PIPE
INJECTION PIPE
For nozzle tester ( φ 2x φ 6x 100mm; M14x1.5; 9/16x18 UNF)
For nozzle tester ( φ 2x φ 6x 267 mm; M14x1.5; M12x1.5)
For nozzle tester ( φ 2x φ 6x 400 mm; M14x1.5; M12x1.5)
- 264 -
DIMENSIONS AND APPLICATIONS 157856-5620
157856-5720
157856-5820
INJECTION PIPE
INJECTION PIPE
INJECTION PIPE
For nozzle tester ( φ 2x φ 6x 261 mm; M14x1.5; M12x1.5)
For nozzle tester ( φ 2x φ 6x 267mm; M14x1.5; M14x1.5)
For nozzle tester ( φ 1.6x φ 6x 130 mm; M14x1.5; M18x1.5)
157856-5920
157856-6020
157856-6120
INJECTION PIPE
INJECTION PIPE
INJECTION PIPE
For nozzle tester ( φ 1.6x φ 6x410mm; M14x1.5; 9/16x18UNF)
For nozzle tester ( φ 2x φ 6x 400 mm; M14x1.5; M14x1.5)
For nozzle tester ( φ 2x φ 6x 400 mm; M14x1.5; M12x1.5)
157856-6220
157856-6320
157856-6420
INJECTION PIPE
INJECTION PIPE
INJECTION PIPE
For nozzle tester ( φ 3x φ 8x 295 mm; M18x1.5; M18x1.5)
For nozzle tester ( φ 2x φ 6x 200 mm; M14x1.5; M14x1.5)
For nozzle tester ( φ 4x φ 10x 265 mm; M22x1.5; M26x1.5)
157856-6520
157856-6620
157856-7920
INJECTION PIPE
INJECTION PIPE
INJECTION PIPE
For nozzle tester ( φ 4x φ 10x 600 mm; M22x1.5; M26x1.5)
For nozzle tester ( φ 4x φ 10x 600 mm; M22x1.5; M22x1.5)
For nozzle tester ( φ 4x φ 10x 500 mm; M22x1.5; PF1/2”)
- 265 -
DIMENSIONS AND APPLICATIONS 157856-8120
157856-8820
157856-9020
INJECTION PIPE
INJECTION PIPE
INJECTION PIPE
For nozzle tester ( φ 3x φ 10x 700 mm; M18x1.5; M27x2)
For nozzle tester ( φ 4x φ 10x 280 mm; M22x1.5; M26x1.5)
For nozzle tester ( φ 4x φ 10x 600 mm; M22x1.5; M26x1.5)
157856-9320
157856-9420
157856-9620
INJECTION PIPE
INJECTION PIPE
INJECTION PIPE
For nozzle tester ( φ 3x φ 10x 900 mm; M18x1.5; M27x2)
For nozzle tester ( φ 4x φ 10x 1000 mm; M22x1.5; M27x2)
For nozzle tester ( φ 4x φ 10x 600 mm; M22x1.5; M22x1.5)
157856-9720
157856-9820
157856-9920
INJECTION PIPE
INJECTION PIPE
INJECTION PIPE
For nozzle tester ( φ 3x φ 10x 450 mm; M18x1.5; M27x2)
For nozzle tester ( φ 3x φ 10x 570 mm; M18x1.5; M27x2)
For nozzle tester ( φ 4x φ 10x 800mm; M22x1.5)
157857-3820 HOLDER ASSY For nozzle tester (SW27, PF1/2)
- 266 -
DIMENSIONS AND APPLICATIONS 157858-0120
157858-0220
157858-0320
INJECTION PIPE
INJECTION PIPE
INJECTION PIPE
For nozzle tester ( φ 1.6x φ 6x 130mm; M18x1.5; M18x1.5)
For nozzle tester ( φ 1.6x φ 6x 130mm; M12x1.5; M18x1.5)
For nozzle tester ( φ 3x φ 8x 130mm; M18x1.5; M18x1.5)
157858-0420
157858-0520
157858-0620
INJECTION PIPE
INJECTION PIPE
INJECTION PIPE
For nozzle tester ( φ 4x φ 10x 290mm; M22x1.5; M26x1.5)
For nozzle tester ( φ 2x φ 6x 74mm; M14x1.5; M18x1.5)
For nozzle tester ( φ 3x φ 8x 74mm; M18x1.5; M18x1.5)
157858-0720
157858-0820
157858-0920
INJECTION PIPE
INJECTION PIPE
INJECTION PIPE
For nozzle tester ( φ 4x φ 10x 290mm; M22x1.5; M26x1.5)
For nozzle tester ( φ 4x φ 10x1020mm; M22x1.5; M26x1.5)
For nozzle tester ( φ 4x φ 10x 1050mm; M22x1.5; M22x1.5)
157858-1020
157858-1120
157858-1220
INJECTION PIPE
INJECTION PIPE
INJECTION PIPE
For nozzle tester ( φ 4x φ 10x 1020mm; M18x1.5; M22x1.5)
For nozzle tester ( φ 4x φ 10x 800mm; M22x1.5; M22x1.5)
For nozzle tester ( φ 4x φ 10x 145mm; M22x1.5; M22x1.5)
- 267 -
DIMENSIONS AND APPLICATIONS 157858-1320
157858-1420
157858-1520
INJECTION PIPE
INJECTION PIPE
INJECTION PIPE
For nozzle tester ( φ 3x φ 8x 1020mm; M18x1.5; M22x1.5)
For nozzle tester ( φ 3x φ 8x 300mm; M18x1.5; M22x1.5)
For nozzle tester ( φ 2x φ 6x 100mm; M14x1.5; M14x1.5)
157858-1620 INJECTION PIPE For nozzle tester ( φ 1.6x φ 6x 500mm; M14x1.5; M18x1.5)
- 268 -
DIMENSIONS AND APPLICATIONS 157890-1100
157890-1220
157890-1400
BRUSH
SCRAPER
CLEANING BAR
For cleaning outside of nozzle body
For cleaning nozzle body oil chamber
For cleaning needle valve tip (white beech wood)
157890-1500
157890-1600
157890-2100
SCRAPER
SCRAPER
BAR
For cleaning DN, DL type nozzle body valve seats
For cleaning DLL type nozzle body valve seat
For cleaning tool injection hole
157890-2120
157890-2200
157890-2300
NEEDLE CLEANER
BAR
BAR
For cleaning injection hole of pintle, throttle nozzles
For 1.0mm diameter hole
For 1.5mm diameter hole
157890-2400
157890-2500
157890-3120
BAR
BAR
HOLDER
For 2.0mm diameter hole
For 0.8mm diameter hole
For cleaning injection holes of hole nozzles (includes 16 different diameter needles)
- 269 -
DIMENSIONS AND APPLICATIONS 157890-6200
157890-6300
157890-6320
SCRAPER
SCRAPER
SCRAPER
For cleaning valve seats of DN-PD and DLLAP nozzles
For cleaning fuel oil chambers of DN-PD and DLLA-P nozzles
For cleaning valve seats of DN-PD and DLLAP nozzles
157891-3120
157891-3220
157891-3320
WIRE
WIRE
WIRE
For cleaning nozzle holes ( φ 0.18; set of 10)
For cleaning nozzle holes ( φ 0.20; set of 10)
For cleaning nozzle holes ( φ 0.25; set of 10)
157891-3420
157891-3520
157891-3620
WIRE
WIRE
WIRE
For cleaning nozzle holes ( φ 0.30; set of 10)
For cleaning nozzle holes ( φ 0.35; set of 10)
For cleaning nozzle holes ( φ 0.40; set of 10)
157891-3720
157891-3820
157891-3920
WIRE
WIRE
WIRE
For cleaning nozzle holes ( φ 0.50; set of 10)
For cleaning nozzle holes ( φ 0.15; set of 10)
For cleaning nozzle holes ( φ 0.13; set of 10)
- 270 -
DIMENSIONS AND APPLICATIONS 157891-4120
157891-4220
157891-4320
WIRE
WIRE
WIRE
For cleaning nozzle holes ( φ 0.23; set of 10)
For cleaning nozzle holes ( φ 0.32; set of 10)
For cleaning nozzle holes ( φ 0.45; set of 10)
157891-4420
157891-4520
157891-4620
WIRE
WIRE
WIRE
For cleaning nozzle holes ( φ 0.55; set of 10)
For cleaning nozzle holes ( φ 0.60; set of 10)
For cleaning nozzle holes ( φ 0.70; set of 10)
157891-4720
157891-4820
157891-4920
WIRE
WIRE
WIRE
For cleaning nozzle holes ( φ 0.75; set of 10)
For cleaning nozzle holes ( φ 0.27; set of 10)
For cleaning nozzle holes ( φ 0.28; set of 10)
- 271 -
DIMENSIONS AND APPLICATIONS 157892-0100
157892-0220
157892-1000
NOZZLE GUIDE
ADJUSTING DEVICE
NUT
For adjusting center of KCA nozzle holder retaining nut and DN nozzle
For adjusting two-spring nozzle holder (included in adjusting device)
For securing dial gauge
157892-1100
157892-1200
157892-1320
PIN
PIN
CONNECTOR
For adjusting two-spring nozzle holder (included in adjusting device; Length: 60.5mm)
For adjusting two-spring nozzle holder (included in adjusting device; Length: 50mm)
For KBL2.1-S type nozzle holder
157892-1400
157892-1420
157892-1500
RETAINING NUT
RETAINING NUT
GASKET
M19x1.0; SW22mm; L=75mm (for ISUZU, MITSUBISHI)
For ISUZU, MITSUBISHI
For retaining nut; D=15.9mm; d=12.2mm; t=1.0mm
157892-1600
157892-1800
157892-1900
PLUG
BASE
RETAINING NUT
M8x1.0; SW12mm
For KBL2.1-S type nozzle holder (included in adjusting device)
M20x1.5; SW24mm; L=90mm
- 272 -
DIMENSIONS AND APPLICATIONS 157892-1920
157892-2000
157892-2020
RETAINING NUT
RETAINING NUT
RETAINING NUT
For HINO
M20x1.5; SW24mm; L=78.5mm
For NISSAN DIESEL
157892-2100
157892-2220
157892-3000
NOZZLE GUIDE
ADJUSTING DEVICE
PIN
For adjusting center of KCA nozzle holder retaining nut and DN nozzle
For KBL2.1-P type nozzle holder
For KBL2.1-P type nozzle holder; Length: 60.4mm
157892-3100
157892-3120
157892-3200
RETAINING NUT
RETAINING NUT
GASKET
M15x0.5; SW17mm; L=65mm
For KBL Ⅱ -P type nozzle holder
For retaining nut; D=13.2mm; d=10.2mm; t=1.0mm
157892-3300
157892-3400
157892-3420
BASE
CONNECTOR
CONNECTOR
For KBL2.1-P type nozzle holder (included in adjusting device)
For KBL Ⅱ -P type nozzle holder
For KBL Ⅱ -P type nozzle holder
- 273 -
DIMENSIONS AND APPLICATIONS 157892-3500
157892-3620
157892-3700
PIN
CONNECTOR
SHIM
For KBL2.2-P type nozzle holder; Length: 45mm
For KBL2.2-P type nozzle holder
For KBL Ⅱ -P type nozzle holder ( φ 3.6x φ 7.2; t=1.0mm)
157892-3800
157892-3900
157892-4000
SHIM
SHIM
RETAINING NUT
For KBL Ⅱ -P type nozzle holder ( φ 3.6x φ 7.2; t=1.5mm)
For KBL Ⅱ -P type nozzle holder ( φ 3.6x φ 7.2; t=2.0mm)
M19x0.75; SW22mm; L=84mm
157892-4020
157892-4100
157892-4120
RETAINING NUT
HOLDER
ADJUSTING DEVICE
For KBL2.3-S, KBL2.4-S type nozzle holders
For installing cap nut; M10x1.0
For KBL2.3-S, KBL2.4-S type nozzle holders
157892-4121
157892-4200
157892-4300
ADJUSTING DEVICE
PIN
PIN
For KBL2.3-S, KBL2.4-S type nozzle holders
For KBL2.3-S type nozzle holder; L=160mm (excluding length of thread)
For KBL2.3-S type nozzle holder; L=110mm (excluding length of thread)
- 274 -
DIMENSIONS AND APPLICATIONS 157892-4400
157892-4420
157892-4700
HOLDER
ADJUSTING DEVICE
PIN
For installing cap nut; M8x1.0
For KBL2.3-S, KBL2.4-S type nozzle holders
L=85mm (excluding length of thread)
157892-5000
157892-5020
157892-5100
HOLDER
ADJUSTING DEVICE
RETAINING NUT
M8x1.25
For KBL2.4-P type nozzle holder
M15x0.5; SW17; L=70mm
157892-5120
157892-5200
157892-5300
RETAINING NUT
PIN
PIN
For KBL2.4-P type nozzle holder
L=100mm (excluding length of thread)
L=60mm (excluding length of thread)
157892-5400
157892-5500
157892-5600
HOLDER
PIN
PIN
For installing cap nut; M10x1.25
L=55mm (excluding length of thread)
L=75mm (excluding length of thread)
- 275 -
DIMENSIONS AND APPLICATIONS 157892-5700
157892-5800
157892-5920
PIN
HOLDER
ADJUSTING DEVICE
L=120mm (excluding length of thread)
For KBL2.4-P type nozzle holder
For KBL2.4-P type nozzle holder
157892-6000
157892-6100
157892-6200
PIN
PIN
PIN
L=66mm (excluding length of thread)
L=60mm (excluding length of thread)
L=100mm (excluding length of thread)
157892-6300
157892-6400
157892-6500
PIN
PIN
PIN
L=78mm (excluding length of thread)
L=86mm (excluding length of thread)
L=95mm (excluding length of thread)
157892-6600
157892-6700
157892-6720
PIN
HOLDER
ADJUSTING DEVICE
L=60mm (excluding length of thread)
For KBL2.4-S type nozzle holder
For KBL2.4-S type nozzle holder
- 276 -
DIMENSIONS AND APPLICATIONS 157892-6800
157892-6820
157892-6900
HOLDER
ADJUSTING DEVICE
PIN
For KBL2.4-P type nozzle holder
For KBL2.4-P type nozzle holder
L=85mm (excluding length of thread)
157892-7000
157892-7100
157892-7200
PIN
PIN
PIN
L=70mm (excluding length of thread)
L=75mm (excluding length of thread)
L=87mm (excluding length of thread)
157892-7300 PIN L=80mm (excluding length of thread)
- 277 -
DIMENSIONS AND APPLICATIONS 157910-0300
157910-0400
157910-1120
RATCHET HANDLE
HANDLE
L-SHAPED HANDLE
Used together with socket wrench and special wrench
Used together with spanner 157912-2100 or 157912-2200
Used together with socket wrench and special wrench
157910-5100
157911-0100
157911-0200
PIN
SPANNER
SPANNER
For fixing each extractor (6mm diameter)
For adjusting tappet bolt of PE(S)-A, -AD, -MD pumps (SW14mm and SW17mm)
For adjusting PE(S)-ZW(X) plunger prestroke (SW19mm and SW22mm)
157911-0300
157911-2100
157911-2200
SPANNER
SPANNER
SPANNER
For adjusting tappet bolt of PES-K pump (SW12mm)
For removing and installing RQ and pneumatic governor link fixing bolts and nuts (SW9mm)
For removing and installing RQU governor link fixing bolt and nut (SW10mm)
157911-2300
157911-8100
SPANNER
WRENCH
For removing and installing RLD governor link fixing bolt and nut (SW7mm)
For adjusting first opening pressure (SW5mm)
- 278 -
DIMENSIONS AND APPLICATIONS 157912-2000
157912-2100
157912-2200
SPANNER
SPANNER
SPANNER
For removing delivery valve holder (24 teeth)
For tightening PE(S)-ZW(X) tappet’s locknut (SW19mm; 15ﾟ)
For tightening PE(S)-ZW(X) tappet’s locknut (SW19mm; 0ﾟ)
157912-2320
157912-2620
157912-2720
SPANNER
WRENCH
WRENCH
For removing and installing rack sensor (set of 2)
For removing laminated coupling (SW14)
For removing laminated coupling (SW17)
157912-2820
157912-2900
157913-0100
WRENCH
SPANNER
BOX WRENCH
For removing laminated coupling (SW19)
For removing and installing rack sensor core (SW4mm and SW5.5mm)
For removing and installing in-line pump supply pump fixing nut (SW10mm)
157913-3120
157913-3220
157913-3520
BOX WRENCH
BOX WRENCH
WRENCH
For adjusting full-load stopper bolt of RFD, RSV governors (SW10mm)
For adjusting full-load stopper bolt of RFD-D, RSUV governors (SW14mm)
For adjusting boost compensator spring (SW10mm; screwdriver included)
- 279 -
DIMENSIONS AND APPLICATIONS 157913-3620
157913-4120
157913-5320
WRENCH
WRENCH
WRENCH
For adjusting RLD-E governor torque cam (SW7mm; screwdriver included)
For adjusting torque control stroke of RFD(K) governor (SW8mm; screwdriver included)
For removing RLD governor shaft locknut
157913-5321
157913-5400
157913-5401
WRENCH
WRENCH
WRENCH
For removing RLD-E governor shaft locknut
For removing and installing RLD-E governor idling spring locknut
For removing and installing RLD-E governor idling spring locknut
157913-5402
157913-5620
157913-6000
WRENCH
SCREWDRIVER
WRENCH
For removing and installing RLD-E governor idling spring locknut
For setting eccentric pin
For removing and installing screw bushing (at timing rod)
157913-6220
157913-6720
157913-6920
WRENCH
WRENCH
WRENCH
For removing and installing RLD-J governor idling spring locknut
For adjusting RLD-J governor torque cam
For adjusting RLD-J governor shifter shim
- 280 -
DIMENSIONS AND APPLICATIONS 157913-7000
157913-7120
157913-7220
SOCKET WRENCH
BOX WRENCH
WRENCH
For removing and installing VE pump regulating valve
For adjusting RSV governor (for setting full load)
For removing RLD-J governor shaft locknut
157914-0100
157914-0200
157914-0300
SOCKET WRENCH
SOCKET WRENCH
SOCKET WRENCH
For removing and attaching timer round nut (SW14mm)
For removing and attaching standard nuts and bolts (SW17mm)
For tightening extractor bolts (SW19mm)
157914-0400
157914-0500
157914-0800
SOCKET WRENCH
SOCKET WRENCH
SOCKET WRENCH
For removing and installing PF pump delivery valve holder (SW19mm)
For removing and installing PE pump delivery valve holder (SW22mm)
For removing PE-Z pump delivery valve holder (SW32mm)
157914-0900
157914-1100
157914-1400
SOCKET WRENCH
SOCKET WRENCH
SOCKET WRENCH
For removing and installing supply pump plug (SW32mm)
For removing and installing VE pump delivery valve holder (SW14mm)
For removing and installing governor housing plug (SW30mm)
- 281 -
DIMENSIONS AND APPLICATIONS 157914-1500
157914-1700
157914-2000
SOCKET WRENCH
SOCKET WRENCH
SOCKET WRENCH
For removing and installing PFR pump delivery valve holder (SW19mm)
For removing gear fixing nut for RSUV governor (SW27mm)
For removing and installing PE(S)-ZW(X) delivery valve holder (SW32mm)
157914-2400
157914-2500
157914-2600
SOCKET WRENCH
SOCKET WRENCH
SOCKET WRENCH
For removing and installing SCDM timer fixing nut (SW12mm)
For tightening VE pump head plug
For tightening VE pump regulating valve
157914-2700
157914-2800
157914-2900
SOCKET WRENCH
SOCKET WRENCH
SOCKET WRENCH
For removing and installing pivot bolt for supporting VE pump governor lever
For removing and installing KBL(S) nozzle retaining nut (SW19mm)
For removing and installing PFR-MD pump delivery valve holder (SW17mm)
157914-3100
157914-3200
157914-3300
WRENCH
SOCKET WRENCH
SOCKET WRENCH
For removing and installing PFR-KX pump sleeve flanges, fixing bolts
For KCA-P type disassembly and reassembly (SW22mm)
For KCA-S type disassembly and reassembly (SW27mm)
- 282 -
DIMENSIONS AND APPLICATIONS 157914-3400
157914-3500
157915-0100
SOCKET WRENCH
SOCKET WRENCH
WRENCH
For removing and installing solenoid switch fixing nut (SW27mm)
For removing and installing outer coupling shaft (SW14mm)
For removing and installing RLD, RSV, RAD, RFD governor flyweight fixing nuts (2.9mm wide tooth)
157915-0200
157915-0300
157915-0500
WRENCH
WRENCH
WRENCH
For removing and installing RQ governor flyweight assy fixing nut (3.9mm wide tooth)
For removing and installing SA, SCD timer fixing nuts (5.9mm wide tooth)
For removing and installing PE-Z pump (5.9mm wide tooth)
157915-0720
157915-2320
157915-2520
WRENCH
BOX SPANNER
BOX SPANNER
For adjusting RLD governor guide screw of improved-type boost compensator
For fixing flange when removing and installing SP timer round nuts (7.8mm wide tooth)
For fixing flange when removing and installing SP timer round nuts (7.8mm wide tooth)
157915-2620
157915-4221
157915-6320
ADJUSTING DEVICE
WRENCH
WRENCH
For adjusting and tightening VE pump governor shaft (SW5mm, 3.5mm wide tooth)
For adjusting pneumatic governor spring guide assy
For removing and installing PE(S)-ZW(X) bottom plug
- 283 -
DIMENSIONS AND APPLICATIONS 157915-6500
157915-8100
157915-8101
SPECIAL WRENCH
WRENCH
SOCKET WRENCH
For removing and installing PE(S)-P, HDTICS pump rack bush fixing screws (4.9mm wide tooth)
For removing and installing PFR-MD pump sleeve flange fixing bolt (star shaped)
For removing and installing PFR-MD pump sleeve flange fixing bolt (star shaped)
157915-8200
157915-8420
157915-8500
SOCKET WRENCH
ADJUSTING DEVICE
WRENCH
For removing and installing flange screw of PFR-MD pumps (SW5mm)
For adjusting and tightening VE pump governor shaft (SW14mm)
For fixing U-shaped link fixing screws (SW3mm)
157915-8600
157915-8700
157915-8800
WRENCH
WRENCH
WRENCH
For fixing pre-stroke actuator fixing screws (phillips head)
For removing U-shaped link fixing screws (SW4mm)
For removing and installing starting advance mechanism’s U-shaped link fixing bolts (SW5mm)
157915-8900
157915-9000
157915-9100
WRENCH
SPECIAL WRENCH
WRENCH
For removing phillips head screws
For removing and installing screw bushing (at control rack)
For removing and installing minimum stopper fixing nut
- 284 -
DIMENSIONS AND APPLICATIONS 157916-0100
157916-0200
157916-0400
BOX SPANNER
BOX SPANNER
BOX SPANNER
For removing and installing PE(S)-A, -AD, -MD pump injection pipes (SW17mm)
For removing and installing PE(S)-A, -AD, -MD, -P pump injection pipes (SW19mm)
For removing and installing PES-ZWY pump injection pipes (SW24mm)
157916-2420
157916-2620
157916-2800
WRENCH
WRENCH
BOX WRENCH
For RSUV governor torque control adjustment (SW24mm and 3mm wide tooth)
For RSV, RFD(K) governor idling and torque control adjustment (SW22mm and 3mm wide tooth)
For removing and installing SP timing device round nut (SW19mm)
157916-2900
157916-3020
157916-4320
BOX WRENCH
WRENCH
HANDLE
For removing and installing SP timing device round nut (SW17mm)
For holding belt-drive type SCD timing device (for ISUZU PA-D engine)
For fixing flange when removing and installing SCD timing device round nut
157916-4620
157916-4821
157916-5020
SPANNER
WRENCH
SPANNER
For holding timing device (screw center pitches: 66mm and 72mm)
For fixing SP timing device and PE(S)-P, HD-TICS pump couplings (12mm and 14mm wide grooves)
For fixing SDZ timing device flange
- 285 -
DIMENSIONS AND APPLICATIONS 157916-5200
157916-5320
157916-5420
PIPE
SPANNER
SPANNER
Used together with spanner Part No. 157916-5020
For holding SAG, SD, SP timing devices (screw center pitches: 66mm, 72mm and 85mm)
For fixing SA timing device and PE(S)-A, -AD, MITICS pump couplings (10mm and 12mm wide grooves)
157916-5520
157916-5720
157916-6120
SPANNER
WRENCH
BAND SPANNER
For fixing SBZ timing device flange
For supporting SBZ-A timing device flange
For removing and installing SA timing device case
157916-6620
157916-7320
157916-8220
BAND
BAND SPANNER
WRENCH
Service part for band spanner Part No. 157916-6120
For removing and installing SA timing device case
For discharging air from test nozzle holder
157916-8320
157916-9520
WRENCH
SPECIAL WRENCH
For disassembling and assembling SP timing device (for fixing flange)
For preventing variable timing device rotation
- 286 -
DIMENSIONS AND APPLICATIONS 157917-0200
157917-0320
157917-1120
HANDLE
FLANGE ASSY
SPANNER
For SDG, SDDG type timing devices
For removing and installing screw type cover of SPG timing device
For fixing timer housing
157917-1720
157917-1820
157917-1920
FLANGE ASSY
FLANGE
FLANGE ASSY
For disassembling timer cover
SDG timer type: P type pump (camshaft 30mm)
SDG timer type: P type pump (camshaft 30mm)
157917-2020
157917-2220
157917-3220
FLANGE
FLANGE ASSY
WRENCH
SDG timer type: P type pump (camshaft 30mm)
SDG timer type: P type pump (camshaft 30mm)
For preventing drive side gear rotation (for small module gear)
157917-3321
157917-3720
157917-3820
WRENCH
WRENCH
SPANNER
For preventing coupling rotation
For preventing drive side gear rotation (for large module gear)
For timing device and coupling
- 287 -
DIMENSIONS AND APPLICATIONS 157917-3920
157917-4020
157920-0320
SPANNER
SPECIAL WRENCH
EXTRACTOR
For timing device and coupling
For timing device and coupling
For removing PE(S)-A, -AD, -MD pump delivery valves (M12x1.0)
157920-5300
157920-5400
157920-5500
OIL SEAL GUIDE
OIL SEAL GUIDE
OIL SEAL GUIDE
For protecting camshaft oil seal (17mm)
For protecting camshaft oil seal (20mm)
For protecting camshaft oil seal (25mm)
157920-6400
157920-7720
157920-8700
EXTRACTOR
EXTRACTOR
SEAL GUIDE
For removing PF1X pump delivery valve seat (M6x1)
For removing bearing cover (used together with bracket Part No. 157920-9900)
For protecting camshaft oil seal (17mm)
157920-9900 BRACKET For removing PE(S)-P pump bearing cover (used together with extractor Part No. 157920-7720)
- 288 -
DIMENSIONS AND APPLICATIONS 157921-0020
157921-0120
157921-2520
TAPPET INSERTER
TAPPET INSERTER
PINCERS
For inserting PES-K pump tappet
For inserting PE(S)-A pump tappet
For inserting PES-K pump tappet
157921-3020
157921-4120
157921-4820
INSERTER
PLUNGER INSERTER
INSERTER
For inserting PE(S)-A, -AD pump tappets
For inserting PE(S)-A, -AD, -MD, MITICS pump plungers (bolt-type tappet adjustment)
For removing and inserting PE-P, HD-TICS pump plungers
157921-5220
157921-5620
157921-6120
PLUNGER EXTRACTOR
PLUNGER EXTRACTOR
PLUNGER EXTRACTOR
For removing and inserting tappet
For inserting PE(S)-A pump plunger (shim-type tappet adjustment)
For inserting PE(S)-AD, -MD pump plungers (shim-type tappet adjustment)
157921-8021
157921-8900
157921-9820
TAPPET INSERTER
SHAFT
SPRING COMPRESSOR
For removing and installing PE(S)6P pump tappet assy
For removing and installing PE(S)8P to 12P and TC(S)8HD to 12HD pump tappet assemblies
For disassembling and reassembling flyweight assembly
- 289 -
DIMENSIONS AND APPLICATIONS 157922-0900
157922-1000
157922-1100
OIL SEAL GUIDE
OIL SEAL GUIDE
OIL SEAL GUIDE
For protecting driveshaft oil seal lip of VE pump (17mm dia driveshaft)
For protecting driveshaft oil seal lip of VE pump (20mm dia driveshaft)
For protecting driveshaft oil seal lip of VE pump (20mm dia long stem driveshaft)
157922-1620
157922-1721
157922-3420
PLUNGER INSERTER
TAPPET INSERTER
PLATE
For inserting PE-ZWY pump plunger
For removing and installing PE-ZWY pump tappet assy
For sealing timing rod opening
157922-3700
157922-3800
157922-3900
O-RING GUIDE
O-RING GUIDE
PLUNGER GUIDE
For removing and installing HD-TICS plunger barrel’s upper O-ring
For removing and installing HD-TICS Ⅰ plunger’s barrel upper O-ring
For installing HD-TICS plunger
157922-3920
157922-4000
157922-4120
PLUNGER GUIDE
LAMINATED SPRING
BRACKET ASSY
Center guide for HD-TICS timing sleeve
For HD-TICS injection timing adjustment
For fixing HD-TICS Ⅰ timing rod (without counterweight)
- 290 -
DIMENSIONS AND APPLICATIONS 157922-4520
157922-4620
157922-4721
PLUG
PLUG
PLUNGER INSERTER
For plugging HD-TICS Ⅰ pre-stroke adjustment holes
For sealing HD-TICS Ⅰ overflow valve
For removing HD-TICS plunger
157922-6220
157922-6322
157922-6422
PLATE
BRACKET ASSY
BRACKET ASSY
For sealing HD-TICS Ⅱ timing rod opening
For fixing timing rod (HD-TICS Ⅱ and Ⅲ )
For fixing timing rod (HD-TICS Ⅰ )
157922-7720
157922-8420
157922-8620
PUSH ROD ASSEMBLY
PUSH ROD ASSEMBLY
COVER
For pressfitting MD-TICS rod bushing to pump housing
For pressfitting MD-TICS rod bushing (for left hand governor)
For holding MD-TICS U-shaped connector (for right hand governor)
157922-8820
157922-8920
157922-9020
COVER
COVER
PLUNGER GUIDE
For holding MD-TICS U-shaped connector (for left hand governor: retarded type)
For holding MD-TICS U-shaped connector (for left hand governor: advanced type)
For installing MD-TICS plunger
- 291 -
DIMENSIONS AND APPLICATIONS 157922-9100
157922-9200
157922-9300
GUIDE
GUIDE PIN
GRIP
For pressfitting MD-TICS timing rod bushing
For pressfitting MD-TICS timing rod bushing
For removing and installing MD-TICS timing rod
157922-9500
157922-9600
157922-9700
GUIDE
O-RING GUIDE
O-RING GUIDE
For pressfitting MD-TICS bottom plugs
For removing and installing MD-TICS plunger barrel’s lower O-ring
For removing and installing MD-TICS plunger barrel’s upper O-ring
157923-5120
157923-5520
157923-5800
EXTRACTOR
EXTRACTOR
ROD
For removing RSUV-P governor drive shaft
For removing RSUV-ZW(X), -ZWY governor drive shafts
For pressfitting plate plug of RLD-E type governor torque cam and tension lever pin (18mm diameter plug)
157923-5900
157923-6000
157923-6001
ROD
ROD
ROD
For pressfitting plate plug of RLD-E type governor shaft (22mm diameter plug)
For pressfitting plate plug of RLD-E governor idling spring (26mm diameter plug)
For pressfitting RLD-E governor plate plug (26mm diameter)
- 292 -
DIMENSIONS AND APPLICATIONS 157923-6120
157923-6420
157923-6700
EXTRACTOR
EXTRACTOR
GUIDE
For removing RED Ⅲ sensing gear
For removing RED Ⅲ sensing gear (M6x1.0)
For installing RLD-J, -L, -M oil seals to threaded end of stop lever shaft
157923-6720
157923-6820
OIL SEAL GUIDE
GUIDE ASSEMBLY
For assembling RLD-J, -L, -M stop lever shaft and converse lever shaft oil seals
For installing RLD-J, -L, -M speed control lever shaft oil seals
157923-7000
157923-7220
157923-7300
GUIDE
WRENCH
ROD
For installing RLD-J, -L, -M speed control lever shaft snaprings
For adjusting RLD-J, -L, -M boost compensator notch
For installing RLD-E, -J, -L, -M governor shaft plugs and torque cam adjusting plugs
157923-7400
157923-7401
157923-7500
GUIDE
GUIDE
ROD
For pressfitting oil seal on stop lever shaft
For pressfitting RLD-J, -L, -M oil seals on stop lever shaft
For installing RLD-J, -L, -M idle spring assembly plugs
- 293 -
DIMENSIONS AND APPLICATIONS 157923-7622
157923-7822
157923-7900
GUIDE PLATE
GUIDE PLATE
ROD
For aligning RLD-J rack link position (for right hand governor )
For aligning RLD-J rack connecting link position (for left hand governor)
For installing RLD-E, -J, -L, -M tension lever shaft plugs
157923-8000
157923-8100
157923-8220
GUIDE
O-RING GUIDE
EXTRACTOR
For installing RLD-J, -L, -M oil seals to threaded end of stop lever shaft
For removing and installing HD-TICS Ⅱ plunger barrel’s upper O-ring
For removing RFD-D, RLD-J governor flyweights with radial rubber dampers
157923-8620
157923-8800
157923-9220
HOOK
GUIDE
OIL SEAL GUIDE
For removing and installing PE-P & HD-TICS pump tappets (8cyl ∼ 12cyl)
Guide tool for HD-TICS bottom housing plug
For assembling RLD-J, -L, -M speed lever shaft oil seals
157923-9420
157923-9500
157923-9620
GUIDE PLATE
HOLDER
TAPPET INSERTER
For aligning RLD-L rack link position
For supporting RLD-L governor guide lever when tightening tension lever-guide lever nut
For removing and installing PE(S)-P and HD-TICS pump tappets
- 294 -
DIMENSIONS AND APPLICATIONS 157923-9720
157923-9820
157924-0110
TAPPET INSERTER
TAPPET INSERTER
BODY
For removing and installing PE(S)-ZWX, -ZWY pump tappets
For removing and installing MD-TICS, MITICS pump tappets
Part of flange inserter Part No. 157924-0120
157924-0120
157924-0200
157924-0300
FLANGE INSERTER
SCREW
HOLDER
For installing SA-A timing device flange
For SA-A type timing device (Part of flange inserter Part No. 157924-0120)
For SA-B type timing device (Part of flange inserter Part No. 157924-0120)
157924-0400
157924-0500
157924-0600
HOLDER
HOLDER
OIL SEAL GUIDE
Part of flange inserter Part No. 157924-0120
Part of flange inserter Part No. 157924-0120
Outside diameter: 75mm
157924-0700
157924-0800
OIL SEAL GUIDE
BLOCK
Outside diameter: 94mm
Part of oil seal inserter Part No. 157924-0810
- 295 -
DIMENSIONS AND APPLICATIONS 157924-0810
157924-0900
OIL SEAL INSERTER
GUIDE
For inserting SA timing device oil seal
Part of oil seal inserter Part No. 157924-0810
157924-1100
157924-1200
157924-1300
HOLDER
SPACER
SPACER
Part of oil seal inserter Part No. 157924-0810
For SA-B type timing device (Part of flange inserter Part No. 157924-0810)
For SA-A, -B timing devices (standard types); part of oil seal inserter Part No. 157924-0810
157924-1400
157924-1500
157924-1610
SPACER
HOLDER
BASE
FOR SA-B (NISSAN DIESEL type)
Part of oil seal inserter Part No. 157924-0810
Part of inserter Part No. 157924-1620
157924-1620
157924-1700
157924-1800
INSERTER
HOLDER
GUIDE
For SCD timing device with PE-A type pump
Part of inserter Part No. 157924-1620
Part of inserter Part No. 157924-1620
- 296 -
DIMENSIONS AND APPLICATIONS 157924-1900
157924-2020
157924-2100
NUT
BASE
SCREW
Part of inserter Part No. 157924-1620
For SDZ timing device on PE-Z type pump
For fixing SDZ timing device holder
157924-2200
157924-2300
157924-2400
BUSHING
BUSHING
SCREW
For fixing SDZ timing device holder
For installing SDZ timing device flange
Part of inserter Part No. 157924-2420
157924-2420
157924-2520
157924-2720
INSERTER
BASE
INSERTER
For inserting SD timing device flange
For installing SDDG, SAG, SPG timing devices
For inserting SA-B timing device flange
157924-2810
157924-2910
157924-2920
INSERTER
BODY
INSERTER
For inserting oil seal into SA-B timing device case
Part of inserter Part No. 157924-2920
For assembling SBZ timing device
- 297 -
DIMENSIONS AND APPLICATIONS 157924-3000
157924-3100
157924-3210
GUIDE
SPACER
BODY
Part of inserter Part No. 157924-2920
Part of inserter Part No. 157924-2920
Part of inserter Part No. 157924-3220
157924-3220
157924-3300
157924-3400
INSERTER
SCREW
GUIDE
For inserting SBZ-A timing device flange (for MITSUBISHI)
Part of inserter Part No. 157924-3220
Part of inserter Part No. 157924-3220
157924-3500
157924-3520
157924-3600
BASE
BASE
SPACER
Part of inserter Part No. 157924-3520
For fixing SPZ-Z type timing device flange
Part of inserter Part No. 157924-3520
157924-3920
157924-4220
157924-4420
INSERTER
GUIDE
SPRING COMPRESSOR
For belt-drive type SCD type timing device (for ISUZU)
For removing PE-ZWY control pinion and upper spring seat
For disassembling and reassembling flyweight assembly
- 298 -
DIMENSIONS AND APPLICATIONS 157924-4700
157924-4720
157924-4800
BODY
BASE
PIN
Part of inserter Part No. 157924-4720
For securing SP, SDG, SAG, SPG type timing devices
Part of inserter Part No. 157924-4720
157924-4900
157924-5000
157924-5100
PIN
OIL SEAL INSERTER
OIL SEAL INSERTER
Part of inserter Part No. 157924-4720
For timer, coupling
For timer, coupling
157924-5200
157924-5300
157924-5320
OIL SEAL INSERTER
BASE
FLANGE INSERTER
For timer, coupling
For securing timing device housing
For removing and installing screw type timing device cover
157924-5400
157924-5500
157924-5600
PIN
SHAFT
PIN
For holding timing devices (SAG, SPG, SDDG types)
For securing timing device housing
For fixing flange to timing device (SAG, SPG, SDDG types)
- 299 -
DIMENSIONS AND APPLICATIONS 157924-5700
157924-5800
157924-5900
FLANGE
HANDLE
NUT
For securing timing device housing
For turning flange inserter
For securing timing device, screwed onto shaft (SAG type)
157924-6000
157924-6100
157924-6200
NUT
NUT
PIN
For securing timing device, screwed onto shaft (SPG type)
For securing timing device, screwed onto shaft (SDDG type)
For holding plate inserted into flange
157924-6300
157924-6400
157924-6500
PLATE
PIN
PIN
For turning flange inserter
For holding timing devices (SPG, SDDG types)
For holding timing devices (SDG, SDG- Ⅱ types)
157924-6600
157924-6700
157924-6800
PIN
NUT
NUT
For holding timing device (SDG type)
For securing timing device, screwed onto shaft (SDG type)
For securing timing device, screwed onto shaft (SDG- Ⅱ type)
- 300 -
DIMENSIONS AND APPLICATIONS 157924-6900
157924-7000
157924-7120
PIN
PIN
OIL SEAL INSERTER
For fixing flange to timing device (SDG type)
For fixing flange to timing device (SDG- Ⅱ type)
For pressfitting SDGH timer oil seal
157924-7220
157924-8420
OIL SEAL INSERTER
STAND
For pressfitting SPGH timer oil seal
For timer disassembly
157925-0120
157925-0520
157925-0720
BEARING EXTRACTOR
BEARING EXTRACTOR
BEARING EXTRACTOR
For removing PE(S)-A pump bearing outer race (collet diameter 32.5mm)
For removing PE(S)-A, -MD pump bearing outer race (collet diameter 37.7mm)
For removing PE(S)-P, HD-TICS pump bearing outer race (collet diameter 51.5mm)
157925-1820
157925-2020
157925-2420
BEARING EXTRACTOR
BEARING EXTRACTOR
OIL SEAL EXTRACTOR
For removing PE(S)-ZW(X) pump bearing outer race (collet diameter 57.5mm)
For removing PE(S)-P, -PD, MD-TICS pump bearing outer race (collet diameter 40.6mm)
For removing VE pump oil seal (shaft diameter 17mm)
- 301 -
DIMENSIONS AND APPLICATIONS 157925-2720
157925-4120
157925-6520
OIL SEAL EXTRACTOR
BEARING EXTRACTOR
EXTRACTOR
For removing VE pump oil seal (shaft diameter 20mm)
For PE(S)-A pump bearing inner race (camshaft: diameter 17mm)
For PE(S)-AD, -MD pump bearing inner race (camshaft: diameter 20mm)
157925-7120
157925-8120
157925-9120
BEARING EXTRACTOR
GUIDE
GUIDE
For PE(S)-P, -PD pump bearing inner race (camshaft: diameter 25mm)
For installing PE(S)-A pump bearing inner race (camshaft: diameter 17mm)
For installing PE(S)-A pump bearing inner race (camshaft: diameter 17mm)
157925-9300
157925-9500
157925-9600
ROD
PUSH ROD
BUSH
For inserting PE(S)-A, -AD, -MD pump governor side bearing inner race (camshaft: diameter 20mm)
For inserting PE(S)-A, -AD, -MD pump bearing inner race (camshaft: diameter 20mm)
For inserting PE(S)-A, -AD, -MD pump bearing inner race (camshaft: diameter 20mm)
157925-9700 HOLDER For inserting PE(S)-A, -AD, -MD pump bearing inner race (camshaft: diameter 20mm)
- 302 -
DIMENSIONS AND APPLICATIONS 157926-0120
157926-0820
157926-1000
EXTRACTOR
EXTRACTOR
PUSH ROD
For removing PE(S)-A pump control rack sleeve & installing delivery valve gasket
For removing SDZ type timing device (M36x1.5; M42x1.5)
For removing bottom plugs
157926-1100
157926-2120
157926-2320
INSERT
EXTRACTOR
EXTRACTOR
For inserting PES-K delivery valve gasket
For HD-TICS viscous damper (M36x1.5)
For removing HD-TICS pump side coupling (M45x1.5)
157926-5110
157926-5120
157926-5310
EXTRACTOR
EXTRACTOR
EXTRACTOR
For removing RSV governor flyweight and coupling (M20x1.5; M36x1.5)
For removing governor flyweight and coupling (M20x1.5; M36x1.5)
For removing governor flyweight and coupling (M20x1.5; M26x1.5; M36x1.5)
157926-5320
157926-5410
157926-5420
EXTRACTOR
EXTRACTOR
EXTRACTOR
Same as 157926-5310
For removing timer and pump side coupling (M26x1.5; M36x1.5; M42x1.5)
Same as 157926-5410
- 303 -
DIMENSIONS AND APPLICATIONS 157926-5820
157926-5821
157926-6110
EXTRACTOR
EXTRACTOR
EXTRACTOR
Same as 157926-5810
For removing SA, SCD and SAG timing devices from PE(S)-A pump (M24x1.5)
For removing RSUV-Z, RQU(V)-Z governor gears (M30x1.5; M45x1.5; M50x1.5)
157926-6120
157926-6220
157926-6620
EXTRACTOR
EXTRACTOR
EXTRACTOR
For removing governor and PE-Z pump coupling (M30x1.5; M45x1.5; M50x1.5)
Same as 157926-6210
For removing SCDM type timing device (M30x1.5; M45x1.5; M50x1.5)
157926-6920
157926-6921
157926-7020
EXTRACTOR
EXTRACTOR
EXTRACTOR
For removing SCDM type timing device (M22x1.5)
For removing SCDM type timing device (M22x1.5)
For removing SP timing device (M20x1.5; M32x1.5)
157926-7021
157926-7220
157926-7221
EXTRACTOR
EXTRACTOR
EXTRACTOR
For removing SP, SPG, SPZ, SDD, SDDG timing devices (M32x1.5)
For removing SP timing device (M26x1.5; M32x1.5)
For removing SP, SDDG, SPG timing devices (M26x1.5)
- 304 -
DIMENSIONS AND APPLICATIONS 157926-7420
157926-7421
157926-7620
EXTRACTOR
EXTRACTOR
EXTRACTOR
For removing SPM timing device (M30x1.5)
For removing SPM timing device (M30x1.5)
For removing SPGH, SDG timing devices (M36x1.5)
157926-7621
157926-7820
157926-8220
EXTRACTOR
FLYWEIGHT HOLDER
EXTRACTOR
For removing SPGH, SDG timing devices (M36x1.5)
For removing and installing flyweight assy of SCDM - Ⅱ timing device
For removing PE-ZW(X) pump coupling (M45x1.5)
157926-8320
157926-8321
157926-8620
EXTRACTOR
EXTRACTOR
EXTRACTOR
For removing PE-ZWY pump side coupling
For removing PE-ZWY pump side coupling
For removing SD-D timing device (M45x1.5; M42x1.5)
157926-8621
157926-8820
157926-8821
EXTRACTOR
EXTRACTOR
EXTRACTOR
For removing SDGH, MD-TICS type pump side couplings (M42x1.5)
For removing SPM timing device (M18x1.5; M30x1.5)
For removing SPM type coupling (M30x1.5 L)
- 305 -
DIMENSIONS AND APPLICATIONS 157926-9120
157926-9121
157926-9220
EXTRACTOR
EXTRACTOR
EXTRACTOR
For removing PE-ZW(X), HD-TICS, MD-TICS pump side couplings (M45x1.5)
For removing PE-ZW(X), HD-TICS, MD-TICS pump side couplings (M45x1.5)
For removing HD-TICS pump side coupling (M56x1.5)
157926-9320
157926-9520
157926-9620
EXTRACTOR
EXTRACTOR
EXTRACTOR
For removing RFD flyweight and RSUV-P increase gear (M20x1.5)
For removing HD-TICS coupling
For removing MD-TICS pump side coupling (M30x1.5)
157926-9820 EXTRACTOR For removing RFD-D, RLD-J governor flyweights with radial rubber dampers (M18x1.0)
- 306 -
DIMENSIONS AND APPLICATIONS 157927-0920
157927-1300
157927-1400
EXTRACTOR
OIL SEAL GUIDE
PLATE
For removing sensing gear (M8x1.25)
For protecting camshaft oil seal lip of PE(S) -P pump (30mm)
For confirming camshaft position
157927-1500
157927-1620
157927-1820
ROD
CLAMP
EXTRACTOR
For pressfitting hydraulic actuator cap
For fixing flyweight assembly during timing adjustment at installation
For removing COVEC pump gear
157927-2120
157927-2220
157927-2500
EXTRACTOR
TAPPET INSERTER
MAGNET
For removing VE pump coupling
For removing and installing PE(S)-AD, -MD pumps
For removing shims
157927-2700
157927-2820
157927-3220
ROD
SETSCREW
BLOCK GAUGE
For pressfitting lock plate on boost compensator equipped RLD-E type governor’s governor shaft
For fixing MITICS starting advance mechanism’s counterweight.
For measuring RLD-M magnet coupling ball position
- 307 -
DIMENSIONS AND APPLICATIONS 157927-3321
157927-3420
157927-3720
SCREW
PLUG INSERTER
CASE
For pushing MITICS starting advance mechanism’s counterweight.
For pressfitting MITICS minimum stopper plug
For storing RLD-M magnet coupling
157927-3900
157928-2600
157928-2920
GAUGE
PINCETTE
PLIERS
For RLD-M; used together with block gauge Part No. 157927-3220
For removing and installing control sleeves, plungers, etc.
For disassembling VE(COVEC-F) pump regulating valve
157929-0020
157929-0220
157929-0321
BEARING EXTRACTOR
BEARING EXTRACTOR
EXTRACTOR
For removing HD-TICS governor side bearing’s inner race
For removing HD-TICS drive side bearing’s inner race
For removing PES-ZW(X) pump’s drive gear
157929-0520
157929-0920
157929-2320
PUSH ROD ASSEMBLY
EXTRACTOR
WRENCH
For pressfitting MD-TICS outer race bearing
For removing MD-TICS bearing’s outer race
For removing front plug
- 308 -
DIMENSIONS AND APPLICATIONS 157931-2000
157931-2100
157931-2300
TAPPET HOLDER
TAPPET HOLDER
TAPPET HOLDER
For holding PES-K pump tappet (9mm wide groove; 6.5mm height)
For holding PE(S)-A pump tappet (9.2mm wide groove; 8.5mm height)
For holding PE-Z pump tappet (14mm wide groove; 11mm height)
157931-2400
157931-2401
157931-2501
TAPPET HOLDER
TAPPET HOLDER
TAPPET HOLDER
For holding PE-Z pump tappet (13mm wide groove; 13mm height)
For holding PE-ZV, -ZWM pump tappets (14.2mm wide groove; 14mm height)
For holding PE(S)-A, -AD high-speed type pump tappets (for 8mm camshaft lift PE(S)-A and 10mm camshaft lift PE(S)-AD)
157931-2900
157931-3000
157931-3121
TAPPET HOLDER
TAPPET HOLDER
TAPPET HOLDER
For holding PE-ZW pump tappet (3.2mm dia. pin)
For holding PE-ZV pump tappet (14mm wide groove; 10mm height)
For holding PE(S)-AD, -MD pump tappets (for 11mm camshaft lift)
157931-4100
157931-4400
HOLDER
HOLDER
For holding PE(S)-A high-speed type pump plunger spring
For holding PE(S)-AD, -MD pump plunger springs
- 309 -
DIMENSIONS AND APPLICATIONS 157931-4700
157931-4800
157931-6020
TAPPET HOLDER
TAPPET HOLDER
CLAMP
For holding PE-P pump tappet (for 10 and 11mm camshaft lift)
For holding PE-P pump tappet (for 10 to 12mm camshaft lift)
For clamping PES-K pump tappet (tappet φ 22)
157931-6120
157931-6320
157931-6720
CLAMP
CLAMP
CLAMP
For clamping PE(S)-A pump tappet (tappet φ 24)
For clamping PE(S)-AD, -MD, MD-TICS pump tappets (tappet φ 28)
For clamping PE-P, HD-TICS pump tappets (tappet φ 38)
157931-6921
157931-7120
157931-7320
CLAMP
CLAMP
TAPPET HOLDER
For clamping PE(S)-P, -Z, -ZW, -ZWX, -ZWY, HD-TICS pump tappets (tappet φ 38)
For clamping PE(S)-AD, -MD, MD-TICS pump tappets
For holding PE(S)-AD pump tappet
157931-7500
157931-7620
157931-7800
TAPPET HOLDER
CLAMP
TAPPET HOLDER
For holding HD-TICS pump tappet
For clamping PE(S)-P, -Z, -ZW, -ZWX, -ZWY, HD-TICS pump tappets
For holding PE(S)-ZWX pump tappet (for 12mm camshaft lift)
- 310 -
DIMENSIONS AND APPLICATIONS 157931-7920
157931-8021
157931-8400
CLAMP
TAPPET HOLDER
TAPPET HOLDER
For clamping PE(S)-Z, -ZW type tappet rollers (tappet φ 41)
For supporting MD-TICS, MITICS tappets
For holding PE(S)-P type pump tappet (for 10mm camshaft lift)
157931-8500
157931-8600
157931-8700
TAPPET HOLDER
TAPPET HOLDER
TAPPET HOLDER
For holding PE(S)-P type pump tappet (for 11mm camshaft lift)
For holding PE(S)-P, HD-TICS type pump tappets (for 12mm camshaft lift PE(S)-P and 14mm camshaft lift HD-TICS)
For supporting MD-TICS, MITICS pump tappets (for 12mm camshaft lift)
157931-8800
157931-8900
157931-9000
TAPPET HOLDER
TAPPET HOLDER
TAPPET HOLDER
For holding PE-ZWY pump tappet (for 13mm camshaft lift)
For PE-Z, -ZW pump tappets (for 13mm camshaft lift)
For PE-Z, -ZW pump tappets (for 12mm camshaft lift)
157931-9100
157931-9220
157931-9300
TAPPET HOLDER
TAPPET HOLDER
TAPPET HOLDER
For holding PE(S)-ZWX pump tappet (for 13mm camshaft lift)
For holding PE(S)-A type pump tappet (for 9mm camshaft lift)
For holding HD-TICS pump tappet (for 16mm camshaft lift)
- 311 -
DIMENSIONS AND APPLICATIONS 157932-0100
157932-0200
157932-0300
SUPPORTER
SUPPORTER
SUPPORTER
For supporting spring of SA timing device on PE-A pump
For supporting spring of SCD timing device on PES-A pump
For supporting spring of SA timing device on PE-A pump
157932-0520
157932-0720
157932-0820
PUNCH
PUNCH
GUIDE
For MITICS stamping at timing adjustment
For MITICS stamping at timing adjustment
For MITICS drive side flange cover installation
157932-1221
157932-1520
157932-2920
HOUSING ASSEMBLY
COUPLING
SHAFT
For checking eccentric MITICS drive gear installation
For checking eccentric PES-A drive gear installation
For inserting washer and nut when installing MD-TICS coupling
157932-4120
157932-4320
157932-4400
SHAFT
GUIDE
GUIDE
For inserting washer and nut when installing HD-TICS coupling
For centering HD-TICS 2-piece type timer case
For adjusting gap of HD-TICS speed sensor (pick-up)
- 312 -
DIMENSIONS AND APPLICATIONS 157943-0020
157943-0320
157943-0500
HOLDER
PLATE
BLOCK
For KBL-S type nozzle holder disassembly and reassembly
For fixing flange-less type nozzle holders
For nozzle holder disassembly and reassembly
157944-2000
157944-2100
157944-2200
PLATE
PLATE
PLATE
For mounting PE3A ∼ 6A pumps
For mounting PE3A ∼ 8A pumps
For mounting PES-A pump
157944-2600
157944-3520
157944-3521
BRACKET
PLATE
PLATE
For mounting VE pump
For disassembling and reassembling PE(S) -P, HD-TICS, MD-TICS pump plunger blocks
For disassembling and reassembling PE(S) -P, HD-TICS, MD-TICS pump plunger blocks
157944-3620
157944-4120
PLATE
PLATE
For mounting PE-P pump
For disassembling and reassembling PE(S)PD pump plunger block
- 313 -
DIMENSIONS AND APPLICATIONS 157944-7200
157944-7820
157944-7920
BRACKET
BRACKET
BRACKET
For mounting VE pumps in universal vise
For mounting PES-A, -AD, -MD pumps in universal vise
For mounting VE pump
157944-8120
157944-8520
157944-8521
BRACKET
UNIVERSAL VISE
UNIVERSAL VISE
For mounting PES-K pump
For disassembling & reassembling pump (for fixing brackets 157944-7820, -8720)
For disassembling & reassembling pump (for fixing brackets 157944-8620, -8720)
157944-8620
157944-8720
157944-9420
BRACKET
BRACKET
BRACKET
For mounting PE-P, -ZWX, -ZWY, HD-TICS flange type pumps in universal vise
For mounting PE-A, -AD, -MD base type pumps in universal vise
For mounting PES-P pump in universal vise
157944-9421
157944-9520
BRACKET
PLATE
For mounting PES-P and HD-TICS flange type pumps in universal vise
For supporting KBL(S) nozzle holder
- 314 -
DIMENSIONS AND APPLICATIONS 157945-0121
157945-0320
157945-0520
BRACKET
BRACKET
PLATE
For mounting PES-ZWX flange type pump (universal vise: 157944-8521, bracket: 157944-8620)
For mounting PES2A flange type pump (universal vise: 157944-8521, bracket: 157944-8720)
For disassembling & reassembling PE(S)-ZWY pump plunger block
157945-0720
157945-0920
157945-1021
BRACKET
PLATE
BRACKET
For fixing PE-ZWY type pump (used together with bracket: 157944-8620)
For mounting PE-P pump
For fixing MD-TICS, MITICS pump drive sides (used together with bracket: 157944-8620)
157945-1201
157945-1301
157945-2120
BRACKET
BRACKET
BOLT SET
For mounting HD-TICS pump in universal vise
For mounting HD-TICS pump in universal vise
For mounting PE-A, -AD, -MD, MD-TICS pumps in universal vise (M8x1.25; L=75mm; SW13)
157945-2220
157945-2320
157951-1100
BOLT SET
BOLT SET
PLATE
For mounting MD-TICS pump in universal vise (M8x1.25; L=80mm; SW13)
For mounting HD-TICS pump in universal vise (M10x1.5; L=90mm; SW17)
For measuring timing advance of timing device (to be cut to size)
- 315 -
DIMENSIONS AND APPLICATIONS 157954-0101
157954-1001
157954-3500
DIAL GAUGE
DIAL GAUGE
DIAL GAUGE
For measuring VM pump plunger shims; measuring range: 0-20mm (x0.01mm)
For measuring camshaft axial play; measuring range: 0-5mm (x0.01mm)
For measuring PE-P pump plunger prestroke; measuring range: 0-20mm (x0.01mm)
157954-3501
157954-3600
157954-3601
DIAL GAUGE
DIAL GAUGE
DIAL GAUGE
For measuring PE type pump control rod position; measuring range: 0-20mm (x0.01mm)
For measuring “K” and “KF” dimensions of VE pump; measuring range: 0-10mm (x0.01mm)
For measuring PE-A, -AD pump plunger prestroke; measuring range: 0-10mm (x0.01mm)
157954-3700
157954-3801
157954-4100
DIAL GAUGE
DIAL GAUGE
DIAL GAUGE
For measuring in-line pump rack travel; measuring range: 0-20mm (x0.05mm)
For measuring two-spring nozzle holder prelift; measuring range: 0-5mm (x0.01mm)
For measuring VE pump cam lift; measuring range: 0-5mm (x0.01mm)
157954-4101
157954-4221
157954-4401
DIAL GAUGE
DIAL GAUGE
DIAL GAUGE
For measuring VE(COVEC-F) pump cam lift; measuring range: 0-4mm (x0.01mm)
For measuring PE type pump rack stroke; measuring range: 0-30mm (x0.01mm)
For measuring PE type pump pre-stroke; measuring range: 0-20mm (x0.01mm)
- 316 -
DIMENSIONS AND APPLICATIONS 157955-2000
157955-3500
157955-3900
PRESSURE GAUGE
PRESSURE GAUGE
PRESSURE GAUGE
For measuring two-spring nozzle holder pressure; measuring range: 0-500kgf/cm2 (x10kgf/cm2)
For measuring nozzle opening pressure; measuring range: 0-700kgf/cm2)
Part of accumulator assembly nos. 157845-2320, -2420
157955-3901
157955-4000
157955-4001
PRESSURE GAUGE
PRESSURE GAUGE
PRESSURE GAUGE
Part of accumulator assembly nos. 157845-2321, -2421
Part of accumulator assembly nos. 157845-2320, -2420
Part of accumulator assembly nos. 157845-2321, -2421
157955-4100
157955-4200
157955-4300
PRESSURE GAUGE
PRESSURE GAUGE
PRESSURE GAUGE
For measuring nozzle opening pressure; measuring range: 50MPa
For measuring nozzle opening pressure; measuring range: 35MPa
For measuring nozzle opening pressure; measuring range: 50MPa
157955-4600
157955-4700
157955-4800
PRESSURE GAUGE
PRESSURE GAUGE
PRESSURE GAUGE
For measuring nozzle opening pressure; measuring range: 70MPa
For measuring nozzle opening pressure; measuring range: 50MPa
For measuring nozzle opening pressure; measuring range: 60MPa
- 317 -
DIMENSIONS AND APPLICATIONS 157955-5300
157955-5400
157955-5500
PRESSURE GAUGE
PRESSURE GAUGE
PRESSURE GAUGE
For measuring nozzle opening pressure; measuring range: 40MPa
For measuring nozzle opening pressure; measuring range: 100MPa
For measuring nozzle opening pressure; measuring range: 60MPa
157955-5600
157955-5700
157955-5800
PRESSURE GAUGE
PRESSURE GAUGE
PRESSURE GAUGE
For measuring nozzle opening pressure; measuring range: 60MPa
For measuring nozzle opening pressure; measuring range: 100MPa
For checking nozzle tester pressure gauge; measuring range: 25MPa
157955-5900
157955-6100
157955-6200
PRESSURE GAUGE
PRESSURE GAUGE
VACUUM GAUGE
For measuring nozzle opening pressure; measuring range: 40MPa
For use with pressure control kit 1057820121; measuring range: 250kPa
For use with pressure control kit 1057820120; measuring range: -100kPa
157955-6300 VACUUM GAUGE For use with pressure control kit 1057820121; measuring range: -100kPa
- 318 -
DIMENSIONS AND APPLICATIONS 157970-0500
157975-8800
157977-6900
MEASURING CYLINDER
BOLT
BOLT
For measuring supply pump supply rate (500cc)
For VE pump solenoid timer adjustment tool Part No. 157845-6520 (M12x1.5)
Part of bracket assy Part Nos. 157922-6322, -6422
157977-7000
157977-8700
157977-8900
NUT
HOSE JOINT
ADAPTER
Part of bracket assy Part Nos. 157922-6322, -6422
For VE pump solenoid timer adjustment tool Part No. 157845-6520
For adjusting PE(S)-A, -AD, -MD, -P pumps; for fuel inlet and outlet
157977-9000
157977-9100
157977-9620
ADAPTER
ADAPTER
EYE JOINT
For adjusting VE type pump; for fuel inlet and outlet
For adjusting PE(S)-ZWX, -ZWY pumps; for fuel inlet and outlet
For PE, TICS type pumps’ outlet, inlet pipes
157978-3400
157980-0720
157980-0820
SOCKET HEAD BOLT
PIPE
PIPE
Part of bracket assy Part No. 157924-3520
Included in measuring unit Part No. 105782-0010
Included in measuring unit Part No. 105782-0010
- 319 -
DIMENSIONS AND APPLICATIONS 157984-7100
157984-7400
157984-8100
HOSE
HOSE
HOSE
For fuel inlet
For adjusting VE pump (length: 700mm)
Included in accumulator assy Part No. 105784-1050 (5mmx12mmx500mm)
157984-8400
157986-0300
157986-0400
HOSE
HOSE
HOSE
For measuring supply pump feed pressure (5mmx12mmx1000mm)
Included in measuring unit Part No. 105782-0010
Included in measuring unit Part No. 105782-0010
157986-0500
157986-2000
157986-8000
HOSE
HOSE
HOSE
Included in accumulator assy Part No. 105784-1050; (8mmx11mmx500mm)
For VE pump solenoid timer adjustment tool Part No. 157845-6520
For VE pump solenoid timer adjustment tool Part No. 157845-6520
- 320 -
DIMENSIONS AND APPLICATIONS 157991-0000
157991-0100
157991-0200
SLEEVE INSERTER
SLEEVE INSERTER
SLEEVE INSERTER
For pressfitting camshaft sleeve (17mm diameter camshaft)
For pressfitting camshaft sleeve (20mm diameter camshaft)
For pressfitting camshaft sleeve (25mm diameter camshaft)
157991-3320
157991-9900
PIPING KIT
EYE
For timing device operating oil piping
For connecting piping supply port for PFR -MD pump
157992-1400
157992-1500
157992-1600
HOUSING
INSERTER
CAP
For checking rack sensor core installation
For inserting PE(S)-P snapring into plunger barrel (used together with 157992-1600)
For protecting PE(S)-P plunger barrel O-ring groove (used when installing snapring)
157992-2521
157992-2700
157992-2820
PLATE
SLEEVE INSERTER
PLATE
For supporting KBL2.1-P nozzle holder
For pressfitting camshaft sleeve (30mm diameter camshaft)
For supporting KBL2.2-P nozzle holder
- 321 -
DIMENSIONS AND APPLICATIONS 157992-2900
157992-3000
157992-3100
SLEEVE INSERTER
SLEEVE
SLEEVE
For pressfitting camshaft sleeve (35mm diameter camshaft)
For protecting oil seal lip (17mm shaft diameter)
For protecting oil seal lip (20mm shaft diameter)
157992-3200
157992-3300
157992-3400
SLEEVE
SLEEVE
SLEEVE
For protecting oil seal lip (25mm shaft diameter)
For protecting oil seal lip (30mm shaft diameter)
For protecting oil seal lip (35mm shaft diameter)
157992-4200
157992-4300
157992-6120
ADAPTER
BOLT
SPACER
For adjusting height when fixing stand (15NP, 7NP types)
For fixing stand (length: 55mm)
For measuring control rack position
157992-6522
157992-6523
SPACER
SPACER
For measuring control rack position
For measuring control rack position (used together with measuring device Part No. 105782-4210)
- 322 -
DIMENSIONS AND APPLICATIONS 307610-0050
307610-1010
376100-2000
DRIVING STAND
ADJUSTING DEVICE
CASE
For driving RHD governor (center height: 110mm)
For adjusting RHD governor lever angle (used together with driving stand Part No. 307610-0050)
For RHD governor special tool kit
376100-2100
376100-2200
376100-2300
SPANNER
SCREWDRIVER
SCREWDRIVER
For removing and installing RHD governor regulating valve (SW22mm and 24mm)
For removing and installing RHD governor cover fixing bolt (tip thickness: 0.9mm)
For adjusting RHD governor speed droop adjuster (tip thickness: 0.5mm)
376100-2400
376100-2500
376100-2600
PLIERS
SPANNER
HEXAGON WRENCH
For removing RHD governor split pin
For removing and installing RHD governor plug (SW17mm)
For removing and installing RHD governor terminal arm fixing screw (SW3mm)
376100-2700
376100-2800
HEXAGON WRENCH
EXTRACTOR
For removing and installing RHD governor base fixing bolt (SW5mm)
For removing RHD governor terminal arm taper pin
- 323 -
DIMENSIONS AND APPLICATIONS 407910-2470
407910-2902
407910-3032
CONTROL UNIT
CONTROLLER
MANUAL CONTROLLER
For RED Ⅲ type pump; for driving governor actuator (for 15mm type)
For HD-TICS pre-stroke actuator adjustment
For MD-TICS and MITICS type pumps; used only in North America
407910-3960
407910-5060
407910-5230
CONTROL UNIT
WIRE HARNESS
WIRE HARNESS
For RED Ⅲ type pump; for driving governor actuator (for 19mm type)
For connecting control unit, constant voltage power supply and governor
For connecting controller, constant voltage power supply and intermediate harness
407910-5300
407910-5350
407910-5360
WIRE HARNESS
WIRE HARNESS
WIRE HARNESS
Used only in North America; main harness (used together with 105782-6420 and 407910-3032)
For connecting pre-stroke actuator, rack sensor, control unit, checker and constant voltage power supply
For connecting manual controller and rack sensor and pre-stroke actuator intermediate harness
407910-5460
407910-5540
407910-6010
WIRE HARNESS
WIRE HARNESS
CONTROL UNIT
For connecting manual controller and constant voltage power supply
Main harness (for RED Ⅳ governor)
For adjusting HD-TICS pre-stroke actuator (with counterweight) and rack sensor (used together with 407980-2090)
- 324 -
DIMENSIONS AND APPLICATIONS 407912-1742
407913-1080
407915-0590
CONTROL UNIT
CONTROL UNIT
CONTROL UNIT
For adjusting drive side rack sensor
For COVEC-T type pump
For confirming control rack position sensor characteristics (for RED Ⅳ governor) used together with 407980-4340
407980-1120
407980-2090
407980-2251
CHECKER
CHECKER
CHECKER
For RED Ⅲ governor
Used together with 407910-6010
Component part of Part No. 407980-2240. For rack sensor and pre-stroke actuator adjustment
407980-2240
407980-2270
MANUAL CONTROLLER
MANUAL CONTROLLER
For adjusting HD-TICS, MD-TICS, MITICS type pumps
For COVEC-F type pump (For ISUZU, NISSAN, MAZDA)
407980-2281
407980-2300
407980-2310
MANUAL CONTROLLER
MAIN HARNESS
INTERMEDIATE HARNESS
For the adjustment of GE actuator (For ISUZU, NISSAN, MAZDA)
Used together with 407980-2281
For NISSAN CD20, TD27 engines
- 325 -
DIMENSIONS AND APPLICATIONS 407980-2340
407980-2360
407980-2390
INTERMEDIATE HARNESS
INTERMEDIATE HARNESS
WIRE HARNESS
For ISUZU 4JG2 engines
For MAZDA RF engines
Component part of Part No. 105782-8280.
407980-2400
407980-4340
WIRE HARNESS
MANUAL CONTROLLER
Component part of Part No. 105782-8280.
For confirming control rack position sensor characteristics (for RED Ⅳ governor; switch box) Used together with 407915-0590
- 326 -
INDEX
- 327 -
- 328 -
INDEX
010006-1440 ∼ 026514-2040 OBSOLETE
PART NO.
SUPERSEDED BY
PART NAME
PAGE
010006-1440
BOLT
183
010010-2040
BOLT
183
010010-2200
BOLT
56, 58, 183
010206-1040
SOCKET HEAD BOLT
142, 183
010206-1240
SOCKET HEAD BOLT
183
010206-1640
SOCKET HEAD BOLT
183
010206-2040
SOCKET HEAD BOLT
142, 183
010206-4540
SOCKET HEAD BOLT
142, 183
010206-5540
SOCKET HEAD BOLT
142, 183
010206-6040
SOCKET HEAD BOLT
183
010208-1240
SOCKET HEAD BOLT
142, 183
010208-2040
SOCKET HEAD BOLT
142, 183
010208-2540
SOCKET HEAD BOLT
184
010235-1020
SOCKET HEAD BOLT
88, 184
011005-0840
SOCKET HEAD BOLT
184
011105-1220
SET SCREW
88, 184
012555-1040
SCREW
142, 184
012655-0860
SCREW
20, 184
013021-0040
NUT
184
013021-2120
NUT
142, 184
013030-5220
NUT
88, 184
013121-4140
NUT
142, 184
014011-2140
WASHER
185
014020-5190
WASHER
20, 184
014110-6440
SPRING WASHER
185
014111-0440
SPRING WASHER
185
015060-3680
PIN
142, 185
016809-0020
STEEL BALL
185
017211-0010
HOSE CLAMP
129, 185
017211-2010
HOSE CLAMP
129, 185
020006-1440
BOLT
142, 186
020365-1040
BOLT
142, 186
023641-2410
SPRING WASHER
142, 186
025805-1910
WOODRUFF KEY
186
026506-1040
GASKET
142, 186
026508-1140
GASKET
155, 156, 158, 160, 186
026510-1340
GASKET
138, 186
026512-1540
GASKET
139, 140, 186
026512-1640
GASKET
129, 186
026514-2040
GASKET
129, 186
OBSOLETE ＊: These parts are no longer available.
- 329 -
INDEX
027412-2440 ∼ 105763-1080 OBSOLETE
PART NO.
SUPERSEDED BY
PART NAME
PAGE
027412-2440
EYE BOLT
186
029001-2090
BOLT
187
029001-2220
BOLT
187
029001-2280
BOLT
187
029111-4050
PLUG
187
029111-8080
PLUG
116, 187
029300-6010
WASHER
142, 187
029300-6020
WASHER
142, 187
029300-6030
WASHER
142, 187
029300-6040
WASHER
142, 187
029301-2040
WASHER
187
029301-2260
WASHER
187
029301-5020
WASHER
142, 187
029711-2150
EYE
139, 140, 188
029711-2160
EYE
188
029711-2180
EYE
129, 188
029711-2240
EYE
188
029711-4190
EYE
188
029711-4420
EYE
129, 188
029731-2010
EYE BOLT
139, 140, 188
029731-2200
EYE BOLT
129, 188
029731-4080
EYE BOLT
188
029920-8020
CAP
188
029998-0640
SHIM
142
105763-0000
10NP TEST BENCH
10
105763-0010
10NP TEST BENCH
10
105763-0020
10NP TEST BENCH
10
105763-0040
10NP TEST BENCH
10
105763-0050
10NP TEST BENCH
10
105763-0060
10NP TEST BENCH
10
105763-0080
10NP TEST BENCH
10
105763-0090
10NP TEST BENCH
10
105763-0100
10NP TEST BENCH
10
105763-1000
10NP TEST BENCH
10
105763-1010
10NP TEST BENCH
10
105763-1020
10NP TEST BENCH
10
105763-1040
10NP TEST BENCH
10
105763-1050
10NP TEST BENCH
10
105763-1060
10NP TEST BENCH
10
105763-1080
10NP TEST BENCH
10
OBSOLETE ＊: These parts are no longer available.
- 330 -
INDEX
105763-1090 ∼ 105780-8180 OBSOLETE
PART NO.
SUPERSEDED BY
PART NAME
PAGE
105763-1090
10NP TEST BENCH
10
105763-1100
10NP TEST BENCH
10
105764-0000
20NP TEST BENCH
10
105764-0010
20NP TEST BENCH
10
105764-0020
20NP TEST BENCH
10
105764-0040
20NP TEST BENCH
10
105764-0050
20NP TEST BENCH
10
105764-0060
20NP TEST BENCH
10
105764-0080
20NP TEST BENCH
10
105764-0090
20NP TEST BENCH
10
105764-0100
20NP TEST BENCH
10
105764-1000
20NP TEST BENCH
10
105764-1010
20NP TEST BENCH
10
105764-1020
20NP TEST BENCH
10
105764-1040
20NP TEST BENCH
10
105764-1050
20NP TEST BENCH
10
105764-1060
20NP TEST BENCH
10
105764-1080
20NP TEST BENCH
10
105764-1090
20NP TEST BENCH
10
105764-1100
20NP TEST BENCH
10
PIPING ASSEMBLY
190
＊
105765-1290
＊
105765-1350
ADJUSTMENT; VE KIT
190
105765-1370
TEST BENCH ATTACHMENTS
11, 189
105765-1380
ADJUSTMENT; VE KIT
11, 189
105765-1390
ADJUSTMENT; PES-K KIT
11, 190
105765-1400
ADJUSTMENT; PE-A KIT
11, 190
105765-1410
ADJUSTMENT; PE-P KIT
11, 190
105765-1420
ADJUSTMENT; PES-PD KIT
11, 190
105780-0000
NOZZLE
190
105780-0050
NOZZLE
190
105780-0060
NOZZLE
190
105780-0120
NOZZLE
191
105780-2080
NOZZLE HOLDER
191
105780-2090
NOZZLE HOLDER
191
105780-2140
NOZZLE HOLDER
191
105780-2150
NOZZLE HOLDER
191
105780-2190
NOZZLE HOLDER
191
105780-8130
NOZZLE & HOLDER ASSY
108, 112, 114, 116, 191
105780-8140
NOZZLE & HOLDER ASSY
102, 110, 112, 191
105780-8180
NOZZLE & HOLDER ASSY
138, 139, 191
157845-6420
OBSOLETE ＊: These parts are no longer available.
- 331 -
INDEX
105780-8190 ∼ 105781-0561 OBSOLETE
PART NO.
SUPERSEDED BY
PART NAME
PAGE
105780-8190
NOZZLE & HOLDER ASSY
102, 124, 126, 140, 191
105780-8250
NOZZLE & HOLDER ASSY
118, 120, 122, 191
＊
105781-0010
CLAMPING DEVICE
192
＊
105781-0050
FIXING STAND
192
FIXING STAND
166, 192
FIXING STAND
192
105781-0121
FIXING STAND
166, 192
105781-0160
FIXING STAND
192
105781-0170
FIXING STAND
192
105781-0180
FIXING STAND
110, 112, 192
＊
105781-0190
FIXING STAND
192
＊
105781-0200
FIXING STAND
192
FIXING STAND
167, 192
FIXING STAND
192
105781-0301
FIXING STAND
166, 193
105781-0361
FIXING STAND
172, 193
FIXING STAND
193
FIXING STAND
102, 115, 118, 166, 193
FIXING STAND
193
FIXING STAND
102, 110, 166, 193
FIXING STAND
193
FIXING STAND
102, 112, 167, 193
FIXING STAND
193
FIXING STAND
166, 167, 193
FIXING STAND
193
FIXING STAND
166, 193
FIXING STAND
194
FIXING STAND
166, 194
FIXING STAND
194
FIXING STAND
166, 194
FIXING STAND
194
FIXING STAND
167, 194
FIXING STAND
194
FIXING STAND
166, 194
FIXING STAND
194
FIXING STAND
167, 194
FIXING STAND
194
FIXING STAND
166, 194
FIXING STAND
195
FIXING STAND
107, 167, 195
105781-0051
105781-0051
＊
＊
105781-0120
105781-0121
105781-0201
105781-0201
＊
＊
105781-0300
105781-0420
105781-0301
105781-0421
105781-0421
＊
105781-0430
105781-0431
105781-0431
＊
105781-0450
105781-0451
105781-0451
＊
105781-0460
105781-0461
105781-0461
＊
105781-0470
105781-0471
105781-0471
＊
105781-0480
105781-0481
105781-0481
＊
105781-0510
105781-0511
105781-0511
＊
105781-0520
105781-0521
105781-0521
＊
105781-0530
105781-0531
105781-0531
＊
105781-0540
105781-0541
105781-0541
＊
105781-0550
105781-0551
105781-0551
＊
105781-0560 105781-0561
105781-0561
OBSOLETE ＊: These parts are no longer available.
- 332 -
INDEX
105781-0580 ∼ 105781-4290 OBSOLETE
PART NO.
SUPERSEDED BY
PART NAME
PAGE
105781-0580
FIXING STAND
166, 195
105781-0590
FIXING STAND
166, 195
105781-0600
FIXING STAND
166, 195
105781-0610
FIXING STAND
102, 124, 126, 172, 195
105781-0620
FIXING STAND
105, 166, 195
105781-0630
FIXING STAND
166, 195
105781-0640
FIXING STAND
102, 120, 122, 166, 195
105781-0650
FIXING STAND
102, 166, 195
105781-0660
FIXING STAND
166, 195
105781-0670
FIXING STAND
108, 166, 195
105781-0680
FIXING STAND
114, 167, 196
105781-0690
FIXING STAND
166, 196
105781-0700
FIXING STAND
167, 196
105781-0710
FIXING STAND
167, 196
105781-0720
FIXING STAND
166, 196
105781-0730
FIXING STAND
102, 167, 196
105781-0740
FIXING STAND
120, 166, 196
105781-0750
FIXING STAND
120, 122, 166, 196
105781-0760
FIXING STAND
120, 166, 196
105781-0770
FIXING STAND
114, 166, 167, 196
105781-0780
FIXING STAND
115, 166, 196
105781-0790
FIXING STAND
166, 196
105781-0800
FIXING STAND
120, 166, 197
105781-0810
FIXING STAND
167, 197
105781-0820
FIXING STAND
118, 167, 197
105781-0830
FIXING STAND
122, 197
105781-0860
FIXING STAND
167, 197
105781-0870
FIXING STAND
197
105781-0880
FIXING STAND
197
＊
105781-4130
DRIVING STAND
197
＊
105781-4140
DRIVING STAND
197
＊
105781-4150
DRIVING STAND
197
＊
105781-4160
DRIVING STAND
197
＊
105781-4180
DRIVING STAND
197
＊
105781-4190
DRIVING STAND
198
＊
105781-4200
DRIVING STAND
198
＊
105781-4210
DRIVING STAND
198
＊
105781-4270
DRIVING STAND
198
＊
105781-4280
DRIVING STAND
198
＊
105781-4290
DRIVING STAND
198
OBSOLETE ＊: These parts are no longer available.
- 333 -
INDEX
105781-4300 ∼ 105782-6340 OBSOLETE
PART NO.
＊
105781-4300
DRIVING STAND
198
105781-4320
DRIVING STAND
138, 139, 140, 198
105782-0121
PRESSURE CONTROL KIT
128, 199
105782-0150
PRESSURE CONTROL KIT
128, 199
105782-4020
MEASURING DEVICE
199
105782-4130
MEASURING DEVICE
33, 56, 58, 199
105782-4140
MEASURING DEVICE
36, 40, 48, 52, 199
105782-4200
MEASURING DEVICE
33, 56, 58, 199
105782-4210
MEASURING DEVICE
199
105782-4270
MEASURING DEVICE
107, 108, 112, 119
105782-4290
MEASURING DEVICE
114, 199
MEASURING DEVICE
199
＊
SUPERSEDED BY
PART NAME
PAGE
＊
105782-4320
＊
105782-4330
MEASURING DEVICE
199
105782-4340
MEASURING DEVICE
138, 200
105782-4351
MEASURING DEVICE
42, 200
105782-4360
MEASURING DEVICE
115, 200
105782-4370
MEASURING DEVICE
200
105782-4371
MEASURING DEVICE
118, 200
105782-4380
MEASURING DEVICE
36, 40, 45, 200
105782-4390
MEASURING DEVICE
120, 122, 200
105782-4410
MEASURING DEVICE
200
105782-4420
MEASURING DEVICE
106, 110, 200
105782-4430
MEASURING DEVICE
110, 200
105782-4440
MEASURING DEVICE
105, 139, 140, 200
105782-4470
MEASURING DEVICE
106, 200
105782-6030
MEASURING DEVICE
144, 145, 201
105782-6130
MEASURING DEVICE
110, 144, 145, 201
105782-6170
MEASURING DEVICE
124, 146, 147, 201
105782-6190
MEASURING DEVICE
201
105782-6200
MEASURING DEVICE
138, 139, 140, 201
105782-6220
MEASURING DEVICE
201
MEASURING DEVICE
201
105782-6240
MEASURING DEVICE
201
105782-6270
MEASURING DEVICE
201
105782-6280
MEASURING DEVICE
110, 201
MEASURING DEVICE
201
105782-6300
MEASURING DEVICE
201
105782-6310
MEASURING DEVICE
114, 202
105782-6331
MEASURING DEVICE
202
105782-6340
MEASURING DEVICE
114, 202
＊
＊
＊
105782-6230
105782-6290
105782-4440
105782-6170
105782-6383
OBSOLETE ＊: These parts are no longer available.
- 334 -
INDEX
105782-6350 ∼ 105784-0520 OBSOLETE
PART NO.
SUPERSEDED BY
105782-6350
PART NAME
PAGE
MEASURING DEVICE
114, 115, 202
＊
105782-6360
105782-6383
MEASURING DEVICE
202
＊
105782-6370
105782-6383
MEASURING DEVICE
202
MEASURING DEVICE
102, 112, 118, 120, 122, 202
MEASURING DEVICE
202
105782-6391
MEASURING DEVICE
202
105782-6400
MEASURING DEVICE
202
105782-6420
MEASURING DEVICE
122, 202
105782-6450
MEASURING DEVICE
105, 202
105782-6460
MEASURING DEVICE
102, 202
105782-6470
MEASURING DEVICE
108, 203
105782-8160
MEASURING DEVICE
104, 124, 126, 203
105782-8190
MEASURING DEVICE
124, 203
105782-8250
MEASURING DEVICE
124, 203
105782-8260
MEASURING DEVICE
104, 124, 126, 203
105782-8270
CHECKER
22, 203
105782-8280
MANUAL CONTROLLER
22, 126, 203
105782-8290
MEASURING DEVICE
203
105783-0070
TIMING CHECKER
87, 203
105783-0090
SOLENOID VALVE
87, 203
105784-0110
COUPLING
18, 204
COUPLING
204
105784-0121
COUPLING
18, 204
105784-0130
COUPLING
18, 204
105784-0150
COUPLING
18, 204
105784-0160
COUPLING
18, 204
105784-0170
COUPLING
18, 204
105784-0180
COUPLING
18, 204
105784-0190
COUPLING
18, 204
105784-0200
COUPLING
204
105784-0210
DRIVING DEVICE
204
DRIVING DEVICE
204
COUPLING
18, 205
DRIVING DEVICE
205
COUPLING
18, 205
COUPLING
205
COUPLING
205
COUPLING
205
COUPLING
18, 205
COUPLING
205
105782-6383
＊
＊
＊
105782-6390
105784-0120
105784-0220
105782-6391
105784-0121
105784-0221
105784-0221
＊
105784-0230
105784-0231
105784-0231
＊
105784-0500
105784-0501
105784-0501
＊
105784-0510
105784-0511
105784-0511
＊
105784-0520
105784-0521
OBSOLETE ＊: These parts are no longer available.
- 335 -
INDEX
105784-0521 ∼ 105785-2600 OBSOLETE
PART NO.
SUPERSEDED BY
105784-0521
＊
PART NAME
PAGE
COUPLING
18, 205
COUPLING
205
105784-0531
COUPLING
18, 205
105784-0540
COUPLING
18, 205
105784-0551
COUPLING
206
105784-0560
COUPLING
18, 206
105784-0570
COUPLING
206
105784-0580
COUPLING
18, 206
105784-0590
COUPLING
18, 206
105784-0600
COUPLING
18, 206
105784-0610
COUPLING
18, 206
105784-0620
COUPLING
18, 206
105784-0630
COUPLING
18, 206
105784-0640
COUPLING
18, 206
105784-0650
DRIVING DEVICE
18, 206
105784-1100
ACCUMULATOR ASSEMBLY
207
105784-1110
ACCUMULATOR ASSEMBLY
207
105785-0030
NOZZLE TESTER
13, 90, 208
105784-0530
105784-0531
＊
105785-0700
105785-5150
NOZZLE TESTER
208
＊
105785-0730
105785-5220
NOZZLE TESTER
208
＊
105785-0740
105785-5020
NOZZLE TESTER
208
＊
105785-0750
105785-5150
NOZZLE TESTER
208
＊
105785-0800
NOZZLE TESTER
208
＊
105785-0840
105785-5160
NOZZLE TESTER
208
＊
105785-0880
105785-5190
NOZZLE TESTER
208
＊
105785-0960
105785-5170
NOZZLE TESTER
209
＊
105785-0970
105785-5060
NOZZLE TESTER
209
＊
105785-0980
105785-5180
NOZZLE TESTER
209
＊
105785-0990
105785-5080
NOZZLE TESTER
209
＊
105785-1000
NOZZLE TESTER
209
＊
105785-1010
105785-5200
NOZZLE TESTER
209
＊
105785-1020
105785-5210
NOZZLE TESTER
209
＊
105785-1030
105785-5140
NOZZLE TESTER
209
＊
105785-1040
105785-5120
NOZZLE TESTER
210
＊
105785-1050
105785-5210
NOZZLE TESTER
210
＊
105785-1060
105785-5160
NOZZLE TESTER
210
＊
105785-1070
105785-5190
NOZZLE TESTER
210
105785-2010
NOZZLE TESTER
13, 210
＊
105785-2040
NOZZLE TESTER
210
＊
105785-2600
NOZZLE TESTER
210
105785-6180
OBSOLETE ＊: These parts are no longer available.
- 336 -
INDEX
105785-2610 ∼ 105785-5060 OBSOLETE
PART NO.
SUPERSEDED BY
＊
105785-2610
105785-6010
＊
105785-2670
＊
105785-2700
＊
105785-2730
＊
105785-2750
＊
105785-2820
＊
105785-2830
＊
PART NAME
PAGE
NOZZLE TESTER
210
NOZZLE TESTER
210
NOZZLE TESTER
211
NOZZLE TESTER
211
NOZZLE TESTER
211
NOZZLE TESTER
211
105785-6150
NOZZLE TESTER
211
105785-2840
105785-6060
NOZZLE TESTER
211
＊
105785-2850
105785-6160
NOZZLE TESTER
211
＊
105785-2880
105785-6040
NOZZLE TESTER
211
＊
105785-2940
105785-6170
NOZZLE TESTER
211
＊
105785-2950
NOZZLE TESTER
211
＊
105785-2960
105785-6060
NOZZLE TESTER
211
＊
105785-2970
105785-6210
NOZZLE TESTER
211
＊
105785-2980
105785-6080
NOZZLE TESTER
212
＊
105785-2990
105785-6190
NOZZLE TESTER
212
＊
105785-3010
105785-6200
NOZZLE TESTER
212
＊
105785-3020
105785-6110
NOZZLE TESTER
212
＊
105785-3030
105785-6120
NOZZLE TESTER
212
＊
105785-3040
105785-6130
NOZZLE TESTER
212
＊
105785-3050
NOZZLE TESTER
212
＊
105785-3060
105785-5120
NOZZLE TESTER
212
＊
105785-3070
105785-6200
NOZZLE TESTER
212
＊
105785-3080
NOZZLE TESTER
212
105785-4050
NOZZLE TESTER
13, 212
105785-6020
105785-6180
＊
105785-4530
105785-7070
NOZZLE TESTER
213
＊
105785-4600
105785-7060
NOZZLE TESTER
213
＊
105785-4610
105785-7020
NOZZLE TESTER
213
＊
105785-4630
105785-7030
NOZZLE TESTER
213
＊
105785-4680
105785-7040
NOZZLE TESTER
213
＊
105785-4690
105785-7100
NOZZLE TESTER
213
＊
105785-4700
105785-7040
NOZZLE TESTER
213
＊
105785-4710
105785-7090
NOZZLE TESTER
213
＊
105785-5000
105785-5150
NOZZLE TESTER
213
＊
105785-5010
105785-5220
NOZZLE TESTER
213
＊
105785-5020
NOZZLE TESTER
213
＊
105785-5030
105785-5160
NOZZLE TESTER
213
＊
105785-5040
105785-5190
NOZZLE TESTER
214
＊
105785-5050
105785-5170
NOZZLE TESTER
214
＊
105785-5060
NOZZLE TESTER
214
OBSOLETE ＊: These parts are no longer available.
- 337 -
INDEX
105785-5070 ∼ 105785-6210 OBSOLETE
PART NO.
SUPERSEDED BY
＊
105785-5070
105785-5180
＊
105785-5080
＊
105785-5090
＊
PART NAME
PAGE
NOZZLE TESTER
214
NOZZLE TESTER
214
105785-5200
NOZZLE TESTER
214
105785-5100
105785-5210
NOZZLE TESTER
214
＊
105785-5110
105785-5140
NOZZLE TESTER
214
＊
105785-5120
NOZZLE TESTER
214
105785-5130
NOZZLE TESTER
215
105785-5140
NOZZLE TESTER
215
105785-5150
NOZZLE TESTER
215
105785-5160
NOZZLE TESTER
215
105785-5170
NOZZLE TESTER
13, 215
105785-5180
NOZZLE TESTER
215
105785-5190
NOZZLE TESTER
216
105785-5200
NOZZLE TESTER
13, 90, 216
105785-5210
NOZZLE TESTER
216
105785-5220
NOZZLE TESTER
13, 216
105785-5230
NOZZLE TESTER
216
105785-5240
NOZZLE TESTER
216
NOZZLE TESTER
217
＊
105785-6000
＊
105785-6010
NOZZLE TESTER
217
＊
105785-6020
NOZZLE TESTER
217
＊
105785-6030
NOZZLE TESTER
217
＊
105785-6040
NOZZLE TESTER
217
＊
105785-6050
NOZZLE TESTER
217
＊
105785-6060
NOZZLE TESTER
217
＊
105785-6070
NOZZLE TESTER
217
＊
105785-6080
NOZZLE TESTER
217
＊
105785-6090
105785-6190
NOZZLE TESTER
217
＊
105785-6100
105785-6200
NOZZLE TESTER
217
＊
105785-6110
NOZZLE TESTER
217
＊
105785-6120
NOZZLE TESTER
218
＊
105785-6130
NOZZLE TESTER
218
105785-6140
NOZZLE TESTER
218
105785-6150
NOZZLE TESTER
218
105785-6160
NOZZLE TESTER
218
105785-6170
NOZZLE TESTER
218
105785-6180
NOZZLE TESTER
13, 218
105785-6190
NOZZLE TESTER
218
105785-6200
NOZZLE TESTER
218
105785-6210
NOZZLE TESTER
218
105785-6180
105785-6150
105785-6170
105785-6210
OBSOLETE ＊: These parts are no longer available.
- 338 -
INDEX
105785-7000 ∼ 105796-0040 OBSOLETE
PART NO.
SUPERSEDED BY
＊
105785-7000
105785-7070
NOZZLE TESTER
219
＊
105785-7010
105785-7060
NOZZLE TESTER
219
＊
105785-7020
NOZZLE TESTER
219
＊
105785-7030
NOZZLE TESTER
219
＊
105785-7040
NOZZLE TESTER
219
105785-7060
NOZZLE TESTER
219
105785-7070
NOZZLE TESTER
13, 219
105785-7080
NOZZLE TESTER
219
105785-7090
NOZZLE TESTER
219
105785-7100
NOZZLE TESTER
219
105789-0010
CLEANING TOOLS
90, 220
105789-0500
ADJUSTING DEVICE
152, 220
105789-0520
ADJUSTING DEVICE
152, 220
105789-0540
ADJUSTING DEVICE
152, 220
105789-0560
ADJUSTING DEVICE
153, 221
105789-0570
ADJUSTING DEVICE
221
105789-0590
ADJUSTING DEVICE
154, 221
105789-0640
ADJUSTING DEVICE
158, 221
105789-0660
ADJUSTING DEVICE
158, 222
105789-0680
ADJUSTING DEVICE
156, 222
105789-0700
ADJUSTING DEVICE
156, 222
105789-0720
ADJUSTING DEVICE
160, 222
105790-5010
TOOL KIT
223
105790-5020
TOOL KIT
223
105790-5030
TOOL KIT
223
105790-5040
TOOL KIT
223
105790-5050
TOOL KIT
223
105790-5060
TOOL KIT
223
105790-5070
TOOL KIT
223
105790-5200
TOOL KIT
223
105792-0000
O-RING INSERTER
36, 224
105792-0030
EXTRACTOR
36, 44, 48, 52, 224
105792-0050
EXTRACTOR
42, 224
105794-0050
UNIVERSAL VISE
224
105794-0120
UNIVERSAL VISE
224
105796-0000
FIXING STAND
170, 225
＊
PART NAME
PAGE
＊
105796-0010
105796-0160
FIXING STAND
225
＊
105796-0020
105796-0170
FIXING STAND
225
FIXING STAND
170, 225
FIXING STAND
225
105796-0030
＊
105796-0040
105796-0180
OBSOLETE ＊: These parts are no longer available.
- 339 -
INDEX
105796-0050 ∼ 157677-0120 OBSOLETE
PART NO.
SUPERSEDED BY
PART NAME
PAGE
105796-0050
FIXING STAND
170, 225
105796-0060
FIXING STAND
170, 225
105796-0070
FIXING STAND
170, 225
105796-0080
FIXING STAND
170, 225
105796-0090
FIXING STAND
170, 225
105796-0100
FIXING STAND
170, 225
105796-0110
FIXING STAND
170, 225
105796-0120
FIXING STAND
170, 226
105796-0130
FIXING STAND
170, 226
105796-0140
FIXING STAND
170, 226
105796-0150
FIXING STAND
118, 170, 226
105796-0160
FIXING STAND
170, 226
105796-0170
FIXING STAND
170, 226
105796-0180
FIXING STAND
170, 226
132204-0100
PLUG
114, 227
139514-0200
GASKET
129, 227
140402-2600
EYE BOLT
138, 227
156611-1900
COUPLING
142, 227
157626-3500
EYE
227
157636-9100
SOCKET HEAD BOLT
142, 227
157641-4020
TUBE ASSEMBLY
102, 124, 126, 227
157641-4720
JOINT ASSEMBLY
102, 124, 126, 227
157651-5900
COLLAR
108, 112, 227
157655-1020
MEASURING UNIT
176, 178, 228
157656-1020
MEASURING UNIT
174, 228
157656-2020
DISPLAY UNIT
174, 228
157671-0420
COMPUTER UNIT
176, 178, 228
157673-0020
MONITOR
176, 178, 228
157673-0100
CONSOLE
178, 228
157673-0200
DACRON TAPE
178, 228
157673-0300
DACRON TAPE
178, 228
157673-0400
BRACKET
178, 228
157673-0500
PLAIN WASHER
178, 228
157673-0600
HEXAGON NUT
178, 228
157674-0100
COVER
176, 178, 228
157674-0220
KEYBOARD
176, 178, 229
157675-0120
PRINTER
176, 178, 229
157676-0500
NUT
176, 229
157676-1100
BOLT
174, 229
157677-0120
EQUIPMENT WAGON
178, 229
OBSOLETE ＊: These parts are no longer available.
- 340 -
INDEX
157677-0400 ∼ 157805-4920 OBSOLETE
PART NO.
SUPERSEDED BY
PART NAME
PAGE
157677-0400
CONNECTING CABLE
176, 178, 229
157677-0700
MAIN CONNECTION CABLE
176, 178, 229
157677-1800
CONNECTING CABLE
176, 229
157677-1900
HEX-SOCKET-HEAD BOLT
176, 229
157677-2000
MAIN CONNECTION CABLE
229
157677-2100
IDENTIFICATION PLATE
178, 229
157677-2200
FASTENING PLATE
176, 229
157677-2300
HOUSING
176, 230
157678-0200
RUBBER HOSE
174, 176, 178, 230
157681-4920
INLET UNION
176, 178, 230
157681-8200
PLAIN WASHER
176, 230
157681-8300
HEXAGON NUT
230
157682-0000
INLET-UNION SCREW
176, 178, 230
157682-0100
FLAT SEAL RING
176, 178, 230
157682-0300
CLOSING NIPPLE
176, 178, 230
157682-0400
O-RING
176, 178, 230
157682-0500
O-RING
176, 178, 230
157682-1900
CONNECTING CABLE, PRINTER-P/C
176, 178, 230
157682-2300
CABLE STRAP
176, 230
157682-2400
CONNECTION CABLE
178, 231
157682-2900
CHANGEOVER SET
176, 178, 231
157682-3000
CONNECTING CABLE
176, 231
157683-0000
MEASURING CYLINDER
174, 231
157683-0100
MEASURING CYLINDER
174, 231
＊
157805-0220
157808-0020
INJECTION PIPE
232
＊
157805-0320
157808-0120
INJECTION PIPE
232
＊
157805-0520
157808-0220
INJECTION PIPE
232
＊
157805-1120
157808-0320
INJECTION PIPE
232
＊
157805-1720
157808-0420
INJECTION PIPE
232
＊
157805-2020
157808-0520
INJECTION PIPE
232
＊
157805-2320
157808-1220
INJECTION PIPE
232
＊
157805-2520
157808-0720
INJECTION PIPE
232
＊
157805-2620
157808-0820
INJECTION PIPE
232
＊
157805-3320
157808-0920
INJECTION PIPE
232
＊
157805-3820
157808-1020
INJECTION PIPE
232
＊
157805-3920
157808-1120
INJECTION PIPE
232
＊
157805-4420
157808-1220
INJECTION PIPE
233
＊
157805-4720
157808-1320
INJECTION PIPE
233
＊
157805-4820
157808-1420
INJECTION PIPE
233
＊
157805-4920
157808-1520
INJECTION PIPE
233
OBSOLETE ＊: These parts are no longer available.
- 341 -
INDEX
157805-5020 ∼ 157808-0920 OBSOLETE
PART NO.
SUPERSEDED BY
PART NAME
＊
157805-5020
157808-1620
INJECTION PIPE
233
＊
157805-5120
157808-1720
INJECTION PIPE
233
＊
157805-5220
157808-1820
INJECTION PIPE
233
＊
157805-5320
157808-1920
INJECTION PIPE
233
＊
157805-5420
157808-2020
INJECTION PIPE
233
＊
157805-5520
157808-2120
INJECTION PIPE
233
＊
157805-5620
157808-2220
INJECTION PIPE
233
＊
157805-5720
157808-2320
INJECTION PIPE
233
＊
157805-5820
157808-2420
INJECTION PIPE
234
＊
157805-5920
157808-2520
INJECTION PIPE
234
＊
157805-6020
157808-2620
INJECTION PIPE
234
＊
157805-6120
157808-2720
INJECTION PIPE
234
＊
157805-6220
157808-2820
INJECTION PIPE
234
＊
157805-6320
157808-2920
INJECTION PIPE
234
＊
157805-6420
157808-3020
INJECTION PIPE
234
＊
157805-6520
157808-3120
INJECTION PIPE
234
＊
157805-6620
157808-3220
INJECTION PIPE
234
＊
157805-6720
157808-3320
INJECTION PIPE
234
＊
157805-6820
157808-3420
INJECTION PIPE
234
＊
157805-6920
157808-3520
INJECTION PIPE
234
＊
157805-7020
157808-3620
INJECTION PIPE
235
＊
157805-7120
157808-3720
INJECTION PIPE
235
＊
157805-7320
157808-3820
INJECTION PIPE
235
＊
157805-7420
157808-3920
INJECTION PIPE
235
＊
157805-7520
157808-4020
INJECTION PIPE
235
＊
157805-7720
157808-4120
INJECTION PIPE
235
＊
157805-7820
157808-4220
INJECTION PIPE
235
＊
157805-7920
157808-4320
INJECTION PIPE
235
＊
157805-8020
157808-4420
INJECTION PIPE
235
＊
157805-9420
157808-4520
INJECTION PIPE
235
＊
157805-9520
157808-4620
INJECTION PIPE
235
157808-0020
INJECTION PIPE
162, 236
157808-0120
INJECTION PIPE
162, 236
157808-0220
INJECTION PIPE
102, 110, 162, 236
157808-0320
INJECTION PIPE
162, 236
157808-0420
INJECTION PIPE
162, 236
157808-0520
INJECTION PIPE
114, 115, 162, 236
157808-0720
INJECTION PIPE
162, 236
157808-0820
INJECTION PIPE
162, 236
157808-0920
INJECTION PIPE
105, 106, 110, 138, 139, 140, 162, 236
OBSOLETE ＊: These parts are no longer available.
- 342 -
PAGE
INDEX
157808-1020 ∼ 157811-0520 OBSOLETE
＊
PART NO.
SUPERSEDED BY
PART NAME
PAGE
157808-1020
INJECTION PIPE
162, 236
157808-1120
INJECTION PIPE
162, 236
157808-1220
INJECTION PIPE
162, 237
157808-1320
INJECTION PIPE
162, 237
157808-1420
INJECTION PIPE
162, 237
157808-1520
INJECTION PIPE
162, 237
157808-1620
INJECTION PIPE
162, 237
157808-1720
INJECTION PIPE
162, 237
157808-1820
INJECTION PIPE
162, 237
157808-1920
INJECTION PIPE
162, 237
157808-2020
INJECTION PIPE
162, 237
157808-2120
INJECTION PIPE
162, 237
157808-2220
INJECTION PIPE
162, 237
157808-2320
INJECTION PIPE
162, 237
157808-2420
INJECTION PIPE
162, 237
157808-2520
INJECTION PIPE
162, 238
157808-2620
INJECTION PIPE
162, 238
157808-2720
INJECTION PIPE
162, 238
157808-2820
INJECTION PIPE
162, 238
157808-2920
INJECTION PIPE
162, 238
157808-3020
INJECTION PIPE
162, 238
157808-3120
INJECTION PIPE
163, 238
157808-3220
INJECTION PIPE
163, 238
157808-3320
INJECTION PIPE
163, 238
157808-3420
INJECTION PIPE
163, 238
157808-3520
INJECTION PIPE
163, 238
157808-3620
INJECTION PIPE
163, 238
157808-3720
INJECTION PIPE
163, 239
157808-3820
INJECTION PIPE
102, 124, 126, 163, 239
157808-3920
INJECTION PIPE
163, 239
157808-4020
INJECTION PIPE
163, 239
157808-4120
INJECTION PIPE
163, 239
157808-4220
INJECTION PIPE
163, 239
157808-4320
INJECTION PIPE
163, 239
157808-4420
INJECTION PIPE
163, 239
157808-4520
INJECTION PIPE
102, 112, 118, 120, 122, 163, 239
157808-4620
INJECTION PIPE
108, 112, 163, 239
157811-0321
FLANGE
170, 240
157811-0421
FLANGE
170, 240
FLANGE
240
157811-0520
157811-0521
OBSOLETE ＊: These parts are no longer available.
- 343 -
INDEX
157811-0521 ∼ 157820-1520 OBSOLETE
PART NO.
SUPERSEDED BY
157811-0521
PART NAME
PAGE
FLANGE
170, 240
FLANGE
240
157811-0621
FLANGE
110, 170, 240
157811-0721
FLANGE
110, 170, 240
157811-0821
FLANGE
110, 170, 240
FLANGE
240
157811-0921
FLANGE
112, 170, 240
157811-1021
FLANGE
170, 240
157811-2421
FLANGE
112, 170, 240
157811-2521
FLANGE
112, 170, 172, 240
FLANGE
241
157811-2621
FLANGE
110, 170, 173, 240
157811-7320
FLANGE
170, 241
157814-1000
BUSH
142, 241
157815-9600
SCREW
142, 241
157816-7120
CAMSHAFT
142, 241
157816-7220
CAMSHAFT
142, 241
157816-9200
CONTROL RACK
142, 241
157817-0800
COLLAR
142, 241
157817-1000
CONNECTOR
142, 241
157817-1100
CONNECTOR
142, 241
157817-1200
COLLAR
142, 242
157817-1700
COVER
142, 242
157817-1800
SPACER
142, 242
157817-2020
HOLDER
142, 242
157817-2100
HOLDER
140, 142, 242
157817-2200
HOLDER
142, 242
157817-2300
HOLDER
142, 242
157817-2400
STAND
142, 242
157817-2500
HOLDER
142, 242
157817-2600
HOLDER
142, 242
157817-2720
HOLDER
242
157817-2820
CONNECTOR
140, 242
157817-3120
GAUGE
140, 243
157817-3320
HOLDER
140, 243
157817-3420
HOLDER
243
157817-3520
HOLDER
140, 243
157817-3620
GAUGE
140, 243
＊
157820-0120
AIR PUMP
243
＊
157820-1520
MANOMETER
243
＊
＊
＊
157811-0620
157811-0920
157811-2620
157811-0621
157811-0921
157811-2621
OBSOLETE ＊: These parts are no longer available.
- 344 -
INDEX
157820-1720 ∼ 157829-7620 OBSOLETE
PART NO.
＊
157820-1720
JOINT
243
157820-6100
TUBE
20, 243
＊
157820-8400
VACUUM GAUGE
243
＊
157820-8500
PRESSURE GAUGE
243
157820-9120
EYE
20, 243
157820-9220
HOSE JOINT
20, 244
157820-9400
VACUUM GAUGE
244
157820-9520
CYLINDER ASSY
20, 244
157820-9620
BRACKET ASSY
244
157821-0021
BRACKET ASSY
20, 244
＊
157821-0620
PRESSURE GAUGE
244
＊
157821-0720
VACUUM GAUGE
244
＊
157821-0800
VACUUM GAUGE
244
157821-4500
VACUUM PUMP
21, 244
157821-6900
PRESSURE GAUGE
21, 244
157821-7420
PRESSURE GAUGE
20, 244
157821-7620
VACUUM GAUGE
20, 244
157825-3900
PLATE
40, 42, 245
157827-3320
LEVER
105, 245
157827-3520
LEVER
105, 245
157827-6220
ADAPTER
245
157827-6320
ADAPTER
245
157827-6520
ADAPTER
245
157827-6720
ADAPTER
245
157827-6820
CONNECTOR
245
157827-8720
INTERMEDIATE HARNESS
133, 245
157827-8820
INTERMEDIATE HARNESS
133, 245
157827-8920
INTERMEDIATE HARNESS
133, 245
157828-7100
PLATE
246
157828-7200
PLATE
42, 246
157829-0420
MEASURING DEVICE
56, 28, 246
157829-0720
INSERTER
56, 246
157829-0820
ADJUSTING DEVICE
104, 124, 126, 246
157829-1100
BLOCK GAUGE
56, 246
157829-3520
MEASURING DEVICE
56, 124, 246
EXTRACTOR
246
157829-5220
INSERTER DEVICE
104, 124, 126, 246
157829-5420
FEED PUMP HOLDER
56, 58, 246
157829-7520
BLOCK GAUGE
56, 246
157829-7620
BLOCK GAUGE
56, 60, 246
＊ ＊
＊
157829-4620
SUPERSEDED BY
157928-2920
PART NAME
OBSOLETE ＊: These parts are no longer available.
- 345 -
PAGE
INDEX
157829-8100 ∼ 157842-9600 OBSOLETE
PART NO.
SUPERSEDED BY
157829-8100
＊
＊
＊ ＊ ＊
＊
PART NAME
PAGE
ADAPTER
247
ADJUSTING DEVICE
247
157829-8621
ADJUSTING DEVICE
56, 247
157829-8820
CONNECTOR
134, 136, 247
157829-9700
GUIDE PIN
60, 247
157830-3320
TIMING CHECKER
16, 247
157830-3420
SENSOR
16, 247
157830-3520
LAMP
16, 247
157840-0900
LEVER
110, 112, 114, 115, 120, 122, 248
FLANGE
248
157840-4020
COUPLING
112, 248
157841-8500
EYE
129, 248
157841-8720
CONNECTOR
136, 248
HOLDER
248
157841-9201
HOLDER
56, 248
157842-0900
LEVER
248
157842-3300
COUPLING
248
COUPLING
248
157842-3401
COUPLING
248
157842-3500
COUPLING
248
COUPLING
249
COUPLING
104, 124, 126, 249
157829-8620
157840-3620
157841-9200
157842-3400
157842-4420
157829-8621
157811-7320
157841-9201
157842-3401
157842-4421
157842-4421
＊
157842-4520
157842-4522
COUPLING
249
＊
157842-4521
157842-4522
COUPLING
249
COUPLING
104, 124, 249
COUPLING
249
157842-4621
COUPLING
104, 112, 124, 126, 249
157842-5220
HOLDER
16, 249
157842-5320
POINTER
16, 18, 249
157842-5400
POINTER
16, 18, 249
157842-5520
POINTER
16, 18, 249
157842-5600
POINTER
16, 18, 249
157842-5700
POINTER
16, 18, 250
157842-5800
POINTER
16, 18, 250
157842-5920
HOLDER
16, 249
157842-4522
＊
157842-4620
157842-4621
＊
157842-6220
157842-6222
COUPLING
250
＊
157842-6221
157842-6222
COUPLING
250
157842-6222
COUPLING
40, 49, 52, 112, 114, 250
157842-8600
SCREW
87, 250
157842-9600
SCREW
87, 250
OBSOLETE ＊: These parts are no longer available.
- 346 -
INDEX
157843-2320 ∼ 157844-5820 OBSOLETE
PART NO.
SUPERSEDED BY
PART NAME
PAGE
157843-2320
COUPLING
250
157843-2420
COUPLING
250
157843-2500
COUPLING
250
＊
157843-2720
157843-2722
COUPLING
251
＊
157843-2721
157843-2722
COUPLING
251
157843-2722
COUPLING
40, 44, 114, 251
157843-3020
COUPLING
251
COUPLING
251
157843-3121
COUPLING
251
157843-3201
COUPLING
114, 251
157843-3320
COUPLING
122, 251
157843-6520
COUPLING
105, 251
157843-6620
COUPLING
102, 110, 251
157843-6720
COUPLING
102, 110, 251
157843-6820
COUPLING
102, 120, 122, 251
157843-6920
COUPLING
118, 252
157843-8120
COUPLING
110, 115, 118, 120, 252
157843-8821
COUPLING
42, 115, 252
157844-0320
HOLDER ASSEMBLY
124, 253
157844-0900
PIN
253
157844-1020
HOLDER
56, 58, 253
157844-1420
CONNECTOR
136, 253
157844-1520
CONNECTOR
136, 253
157844-1620
CONNECTOR
253
157844-4220
COVER
60, 253
＊
157843-3120
157843-3121
＊
157844-4400
157845-6200
EXTRACTOR
253
＊
157844-4500
157844-4501
UNION
253
157844-4501
ADAPTER
129, 253
157844-4600
DUMMY BOLT
253
157844-4720
HOSE JOINT
253
157844-4820
HOSE JOINT
129, 254
157844-4900
HOSE
129, 254
157844-5000
HOSE
254
VE PIPING ASSEMBLY
254
157844-5320
CONNECTOR
136, 254
157844-5420
CONNECTOR
136, 254
157844-5520
CONNECTOR
136, 254
157844-5620
CONNECTOR
136, 254
157844-5720
CONNECTOR
136, 254
157844-5820
CONNECTOR
136, 254
＊
157844-5120
157845-6520
OBSOLETE ＊: These parts are no longer available.
- 347 -
INDEX
157844-5920 ∼ 157845-5220 OBSOLETE
PART NO.
SUPERSEDED BY
PART NAME
PAGE
157844-5920
CONNECTOR
136, 254
157844-6020
CONNECTOR
134, 136, 254
157844-6120
CONNECTOR
134, 255
157844-6520
WIRE HARNESS
131, 255
157844-6620
WIRE HARNESS
131, 255
157844-6720
WIRE HARNESS
131, 255
157844-6821
WIRE HARNESS
131, 255
157844-7021
WIRE HARNESS
131, 255
157844-7121
WIRE HARNESS
131, 255
157844-7221
WIRE HARNESS
131, 255
157844-7420
WIRE HARNESS
131, 255
157844-7520
WIRE HARNESS
120, 132, 255
157844-7620
WIRE HARNESS
132, 255
157844-7720
WIRE HARNESS
132, 255
157844-7820
WIRE HARNESS
132, 256
157844-8120
WIRE HARNESS
131, 256
157844-8620
WIRE HARNESS
131, 256
157844-8720
WIRE HARNESS
133, 256
157844-8820
WIRE HARNESS
133, 256
157844-8921
WIRE HARNESS
132, 256
157844-9021
WIRE HARNESS
132, 256
157844-9120
CONNECTOR
136, 256
157844-9320
CONNECTOR
136, 256
157844-9420
CONNECTOR
136, 256
157844-9520
CONNECTOR
136, 256
157844-9720
CONNECTOR
256
157844-9820
CONNECTOR
136, 257
157844-9920
CONNECTOR
136, 257
157845-0020
WIRE HARNESS
133, 257
157845-1420
CONNECTOR
136, 257
157845-2322
ACCUMULATOR ASSEMBLY
257
157845-2422
ACCUMULATOR ASSEMBLY
257
157845-3220
CONNECTOR
136, 257
157845-3320
CONNECTOR
136, 257
157845-4620
BLOCK
257
157845-4720
BLOCK
257
157845-4920
CONNECTOR
136, 257
157845-5020
CONNECTOR
136, 258
157845-5120
CONNECTOR
136, 258
157845-5220
CONNECTOR
136, 258
OBSOLETE ＊: These parts are no longer available.
- 348 -
INDEX
157845-5520 ∼ 157846-3420 OBSOLETE
PART NO.
SUPERSEDED BY
PART NAME
PAGE
157845-5520
VE PIPING ASSEMBLY
104, 258
157845-5600
JOINT
258
157845-5720
CONNECTOR
136, 258
157845-5820
CONNECTOR
136, 258
157845-5920
CONNECTOR
136, 258
157845-6020
CONNECTOR
136, 258
157845-6100
BRACKET
126, 258
157845-6200
EXTRACTOR
60, 258
157845-6320
PIPING ASSEMBLY
126, 259
157845-6420
PIPING ASSEMBLY
259
157845-6520
PIPING ASSEMBLY
259
157845-7220
CONNECTOR
136, 259
157845-7720
MEASURING DEVICE
259
157845-8520
CONNECTOR
136, 259
157845-8800
JOINT
259
157846-0020
WIRE HARNESS
120, 132, 260
157846-0120
WIRE HARNESS
120, 132, 260
157846-0220
WIRE HARNESS
120, 133, 260
157846-0320
WIRE HARNESS
133, 260
157846-0420
WIRE HARNESS
120, 133, 260
157846-0620
WIRE HARNESS
132, 260
157846-0720
WIRE HARNESS
131, 260
157846-0820
WIRE HARNESS
131, 260
157846-0920
WIRE HARNESS
133, 260
157846-1020
WIRE HARNESS
120, 132, 260
157846-1221
WIRE HARNESS
132, 260
157846-1320
WIRE HARNESS
133, 260
157846-1420
WIRE HARNESS
120, 133, 261
157846-1520
WIRE HARNESS
130, 261
157846-1620
WIRE HARNESS
130, 261
157846-1720
WIRE HARNESS
130, 261
157846-1920
WIRE HARNESS
120, 132, 261
157846-2020
WIRE HARNESS
120, 122, 133, 261
157846-2120
WIRE HARNESS
120, 133, 261
157846-2220
WIRE HARNESS
120, 132, 261
157846-2820
WIRE HARNESS
131, 261
157846-3020
WIRE HARNESS
122, 261
157846-3220
WIRE HARNESS
131, 261
157846-3320
WIRE HARNESS
120, 132, 261
157846-3420
WIRE HARNESS
120, 133, 262
OBSOLETE ＊: These parts are no longer available.
- 349 -
INDEX
157846-3620 ∼ 157856-6220 OBSOLETE
PART NO.
SUPERSEDED BY
PART NAME
PAGE
157846-3620
WIRE HARNESS
122, 262
157846-3720
WIRE HARNESS
122, 132, 262
157846-3820
WIRE HARNESS
133, 262
157846-3920
WIRE HARNESS
132, 262
157846-4020
WIRE HARNESS
133, 262
157846-4120
WIRE HARNESS
130, 262
157846-4220
WIRE HARNESS
130, 262
157846-4320
WIRE HARNESS
133, 262
157846-4420
WIRE HARNESS
130, 262
157846-4520
WIRE HARNESS
262
157846-4620
WIRE HARNESS
122, 262
157846-5120
WIRE HARNESS
149, 263
157846-5220
WIRE HARNESS
149, 263
157846-5320
WIRE HARNESS
149, 263
157846-5420
WIRE HARNESS
149, 263
157846-5520
WIRE HARNESS
149, 263
157846-5620
WIRE HARNESS
263
157847-0220
COUPLING
122, 263
157847-0420
COUPLING
122, 263
157847-0520
COUPLING
122, 263
157847-0620
COUPLING
122, 263
157856-0020
INJECTION PIPE
14, 264
157856-0220
INJECTION PIPE
14, 264
157856-0520
INJECTION PIPE
13, 14, 90, 264
157856-4420
INJECTION PIPE
13, 14, 264
157856-4620
INJECTION PIPE
14, 264
157856-4720
INJECTION PIPE
14, 264
157856-5020
INJECTION PIPE
14, 264
157856-5120
INJECTION PIPE
14, 264
157856-5220
INJECTION PIPE
14, 264
157856-5320
INJECTION PIPE
14, 264
157856-5420
INJECTION PIPE
13, 14, 264
157856-5520
INJECTION PIPE
13, 14, 264
157856-5620
INJECTION PIPE
13, 14, 265
157856-5720
INJECTION PIPE
13, 14, 265
157856-5820
INJECTION PIPE
14, 265
157856-5920
INJECTION PIPE
14, 265
157856-6020
INJECTION PIPE
14, 265
157856-6120
INJECTION PIPE
14, 265
157856-6220
INJECTION PIPE
14, 265
OBSOLETE ＊: These parts are no longer available.
- 350 -
INDEX
157856-6320 ∼ 157890-2300 OBSOLETE
PART NO.
SUPERSEDED BY
PART NAME
PAGE
157856-6320
INJECTION PIPE
13, 14, 90, 265
157856-6420
INJECTION PIPE
14, 265
157856-6520
INJECTION PIPE
14, 265
157856-6620
INJECTION PIPE
14, 265
157856-7920
INJECTION PIPE
14, 265
157856-8120
INJECTION PIPE
15, 266
157856-8820
INJECTION PIPE
15, 266
157856-9020
INJECTION PIPE
15, 266
157856-9320
INJECTION PIPE
15, 266
157856-9420
INJECTION PIPE
15, 266
157856-9620
INJECTION PIPE
15, 266
157856-9720
INJECTION PIPE
15, 266
157856-9820
INJECTION PIPE
15, 266
157856-9920
INJECTION PIPE
15, 266
157857-3820
HOLDER ASSY
266
157858-0120
INJECTION PIPE
15, 267
157858-0220
INJECTION PIPE
15, 267
157858-0320
INJECTION PIPE
15, 267
157858-0420
INJECTION PIPE
15, 267
157858-0520
INJECTION PIPE
15, 267
157858-0620
INJECTION PIPE
15, 267
157858-0720
INJECTION PIPE
13, 15, 267
157858-0820
INJECTION PIPE
15, 267
157858-0920
INJECTION PIPE
15, 267
157858-1020
INJECTION PIPE
15, 267
157858-1120
INJECTION PIPE
15, 267
157858-1220
INJECTION PIPE
15, 267
157858-1320
INJECTION PIPE
15, 268
157858-1420
INJECTION PIPE
15, 268
157858-1520
INJECTION PIPE
15, 268
157858-1620
INJECTION PIPE
15, 268
157890-1100
BRUSH
30, 269
157890-1220
SCRAPER
30, 269
157890-1400
CLEANING BAR
30, 269
157890-1500
SCRAPER
30, 269
157890-1600
SCRAPER
30, 269
157890-2100
BAR
30, 269
157890-2120
NEEDLE CLEANER
30, 269
157890-2200
BAR
30, 269
157890-2300
BAR
30, 269
OBSOLETE ＊: These parts are no longer available.
- 351 -
INDEX
157890-2400 ∼ 157892-2100 OBSOLETE
PART NO.
SUPERSEDED BY
PART NAME
PAGE
157890-2400
BAR
30, 269
157890-2500
BAR
30, 269
157890-3120
HOLDER
30, 269
157890-6200
SCRAPER
30, 154, 155, 270
157890-6300
SCRAPER
270
157890-6320
SCRAPER
30, 154, 155, 270
157891-3120
WIRE
30, 270
157891-3220
WIRE
30, 270
157891-3320
WIRE
30, 270
157891-3420
WIRE
30, 270
157891-3520
WIRE
30, 270
157891-3620
WIRE
30, 270
157891-3720
WIRE
30, 270
157891-3820
WIRE
30, 270
157891-3920
WIRE
30, 270
157891-4120
WIRE
30, 271
157891-4220
WIRE
30, 271
157891-4320
WIRE
30, 271
157891-4420
WIRE
30, 271
157891-4520
WIRE
30, 271
157891-4620
WIRE
30, 271
157891-4720
WIRE
30, 271
157891-4820
WIRE
30, 271
157891-4920
WIRE
30, 271
157892-0100
NOZZLE GUIDE
90, 272
157892-0220
ADJUSTING DEVICE
152, 153, 272
157892-1000
NUT
156, 158, 160, 272
157892-1100
PIN
152, 153, 272
157892-1200
PIN
152, 153, 272
157892-1320
CONNECTOR
152, 153, 272
157892-1400
RETAINING NUT
272
157892-1420
RETAINING NUT
152, 272
157892-1500
GASKET
152, 153, 156, 158, 273
157892-1600
PLUG
155, 156, 158, 160, 272
157892-1800
BASE
152, 153, 272
157892-1900
RETAINING NUT
272
157892-1920
RETAINING NUT
152, 173
157892-2000
RETAINING NUT
273
157892-2020
RETAINING NUT
153, 173
157892-2100
NOZZLE GUIDE
273
OBSOLETE ＊: These parts are no longer available.
- 352 -
INDEX
157892-2220 ∼ 157892-6400 OBSOLETE
＊
PART NO.
SUPERSEDED BY
PART NAME
PAGE
157892-2220
ADJUSTING DEVICE
154, 173
157892-3000
PIN
154, 173
157892-3100
RETAINING NUT
155, 273
157892-3120
RETAINING NUT
155, 273
157892-3200
GASKET
155, 160, 173
157892-3300
BASE
154, 173
157892-3400
CONNECTOR
273
157892-3420
CONNECTOR
273
157892-3500
PIN
155, 274
157892-3620
CONNECTOR
155, 274
157892-3700
SHIM
274
157892-3800
SHIM
274
157892-3900
SHIM
274
157892-4000
RETAINING NUT
156, 158, 274
157892-4020
RETAINING NUT
156, 158, 274
157892-4100
HOLDER
156, 158, 274
ADJUSTING DEVICE
274
157892-4121
ADJUSTING DEVICE
156, 158, 274
157892-4200
PIN
156, 274
157892-4300
PIN
156, 274
157892-4400
HOLDER
156, 158, 275
157892-4420
ADJUSTING DEVICE
156, 158, 275
157892-4700
PIN
156, 158, 275
157892-5000
HOLDER
160, 275
157892-5020
ADJUSTING DEVICE
160, 275
157892-5100
RETAINING NUT
160, 275
157892-5120
RETAINING NUT
160, 275
157892-5200
PIN
160, 275
157892-5300
PIN
158, 275
157892-5400
HOLDER
156, 275
157892-5500
PIN
158, 275
157892-5600
PIN
275
157892-5700
PIN
158, 160, 276
157892-5800
HOLDER
276
157892-5920
ADJUSTING DEVICE
276
157892-6000
PIN
276
157892-6100
PIN
276
157892-6200
PIN
276
157892-6300
PIN
276
157892-6400
PIN
276
157892-4120
157892-4121
OBSOLETE ＊: These parts are no longer available.
- 353 -
INDEX
157892-6500 ∼ 157913-5320 OBSOLETE
＊
PART NO.
SUPERSEDED BY
PART NAME
PAGE
157892-6500
PIN
276
157892-6600
PIN
276
157892-6700
HOLDER
276
157892-6720
ADJUSTING DEVICE
276
157892-6800
HOLDER
277
157892-6820
ADJUSTING DEVICE
277
157892-6900
PIN
277
157892-7000
PIN
277
157892-7100
PIN
277
157892-7200
PIN
277
157892-7300
PIN
277
157905-0120
TOOL BOX
72, 79
157905-0220
TOOL BOX
73
157905-0320
TOOL BOX
74
157910-0300
RATCHET HANDLE
32
157910-0400
HANDLE
114
157910-1120
L-SHAPED HANDLE
32, 37, 42, 80, 81, 82, 83, 278
157910-5100
PIN
278
157911-0100
SPANNER
106, 110, 278
157911-0200
SPANNER
114, 278
157911-0300
SPANNER
105, 278
157911-2100
SPANNER
32, 278
157911-2200
SPANNER
278
157911-2300
SPANNER
278
157911-8100
WRENCH
156, 278
157912-2000
SPANNER
279
157912-2100
SPANNER
114, 279
157912-2200
SPANNER
114, 279
157912-2320
SPANNER
44, 120, 279
157912-2620
WRENCH
33, 279
157912-2720
WRENCH
33, 37, 44, 48, 279
157912-2820
WRENCH
37, 44, 48, 279
157912-2900
SPANNER
45, 49, 52, 279
157913-0100
BOX WRENCH
32, 44, 49, 52, 120, 279
157913-3120
BOX WRENCH
32, 144, 145, 279
157913-3220
BOX WRENCH
279
157913-3520
WRENCH
62, 64, 67, 144, 145, 146, 279
157913-3620
WRENCH
62, 146, 280
157913-4120
WRENCH
145, 280
WRENCH
280
157913-5320
157913-5321
OBSOLETE ＊: These parts are no longer available.
- 354 -
INDEX
157913-5321 ∼ 157915-0720 OBSOLETE
PART NO.
SUPERSEDED BY
157913-5321
PART NAME
PAGE
WRENCH
62, 146, 280
＊
157913-5400
157913-5402
WRENCH
280
＊
157913-5401
157913-5402
WRENCH
280
157913-5402
WRENCH
62, 146, 280
157913-5620
SCREWDRIVER
118, 280
157913-6000
WRENCH
44, 48, 52, 280
157913-6220
WRENCH
64, 67, 147, 280
157913-6720
WRENCH
64, 67, 147, 280
157913-6920
WRENCH
147, 280
157913-7000
SOCKET WRENCH
56, 58, 281
157913-7120
BOX WRENCH
144, 145, 281
157913-7220
WRENCH
64, 67, 147, 281
157914-0100
SOCKET WRENCH
32, 72, 82, 281
157914-0200
SOCKET WRENCH
32, 36, 281
157914-0300
SOCKET WRENCH
32, 36, 80, 81, 83, 281
157914-0400
SOCKET WRENCH
281
157914-0500
SOCKET WRENCH
32, 36, 42, 45, 48, 52, 156, 158, 281
157914-0800
SOCKET WRENCH
42, 281
157914-0900
SOCKET WRENCH
33, 37, 281
157914-1100
SOCKET WRENCH
56, 58, 281
157914-1400
SOCKET WRENCH
40, 144, 281
157914-1500
SOCKET WRENCH
61, 77, 282
157914-1700
SOCKET WRENCH
40, 42, 282
157914-2000
SOCKET WRENCH
40, 282
157914-2400
SOCKET WRENCH
33, 62, 84, 282
157914-2500
SOCKET WRENCH
56, 58, 282
SOCKET WRENCH
282
157914-2700
SOCKET WRENCH
56, 282
157914-2800
SOCKET WRENCH
152, 153, 156, 158, 282
157914-2900
SOCKET WRENCH
61, 282
157914-3100
SOCKET WRENCH
61, 282
157914-3200
SOCKET WRENCH
151, 282
157914-3300
SOCKET WRENCH
151, 282
157914-3400
SOCKET WRENCH
53, 283
157914-3500
SOCKET WRENCH
52, 283
157915-0100
WRENCH
32, 37, 62, 64, 67, 68, 69, 283
157915-0200
WRENCH
37, 283
157915-0300
WRENCH
32, 37, 40, 42, 283
157915-0500
WRENCH
283
157915-0720
WRENCH
146, 147, 283
＊
157914-2600
157913-7000
OBSOLETE ＊: These parts are no longer available.
- 355 -
INDEX
157915-2320 ∼ 157916-9520 OBSOLETE
＊
＊
PART NO.
SUPERSEDED BY
PART NAME
PAGE
157915-2320
BOX SPANNER
77, 283
157915-2520
BOX SPANNER
77, 283
157915-2620
ADJUSTING DEVICE
56, 283
157915-4221
WRENCH
32, 283
157915-6320
WRENCH
40, 283
157915-6500
SPECIAL WRENCH
36, 44, 284
WRENCH
284
157915-8101
SOCKET WRENCH
61, 284
157915-8200
SOCKET WRENCH
61, 284
157915-8420
ADJUSTING DEVICE
284
157915-8500
WRENCH
284
157915-8600
WRENCH
284
157915-8700
WRENCH
45, 49, 52, 125, 284
157915-8800
WRENCH
45, 49, 52, 120, 284
157915-8900
WRENCH
45, 49, 53, 120, 284
157915-9000
WRENCH
44, 48, 52, 284
157915-9100
WRENCH
53, 284
157916-0100
BOX SPANNER
102, 110, 285
157916-0200
BOX SPANNER
102, 110, 112, 285
157916-0400
BOX SPANNER
112, 114, 115, 285
157916-2420
WRENCH
285
157916-2620
WRENCH
32, 144, 145, 285
157916-2800
BOX WRENCH
36, 77, 285
157916-2900
BOX WRENCH
37, 77, 285
157916-3020
WRENCH
86, 285
157916-4320
HANDLE
73, 285
157916-4620
SPANNER
86, 285
157916-4821
WRENCH
36, 40, 42, 44, 87, 285
157916-5020
SPANNER
74, 285
157916-5200
PIPE
74, 286
157916-5320
SPANNER
75, 77, 286
157916-5420
SPANNER
32, 48, 52, 286
157916-5520
SPANNER
76, 286
157916-5720
WRENCH
78, 286
157916-6120
BAND SPANNER
72, 79, 286
157916-6620
BAND
86, 286
157916-7320
BAND SPANNER
86, 286
157916-8220
WRENCH
102, 110, 112, 114, 115, 120, 122, 286
157916-8320
WRENCH
77, 286
157916-9520
SPECIAL WRENCH
36, 286
157915-8100
157915-8101
OBSOLETE ＊: These parts are no longer available.
- 356 -
INDEX
157917-0200 ∼ 157922-3420 OBSOLETE
＊
＊ ＊
＊
PART NO.
SUPERSEDED BY
PART NAME
PAGE
157917-0200
HANDLE
287
157917-0320
FLANGE ASSY
83, 287
157917-1120
SPANNER
80, 287
157917-1720
FLANGE ASSY
82, 287
157917-1820
FLANGE
287
157917-1920
FLANGE ASSY
81, 287
157917-2020
FLANGE
287
157917-2220
FLANGE ASSY
80, 287
157917-3220
WRENCH
52, 287
157917-3321
WRENCH
49, 52, 287
157917-3720
WRENCH
53, 287
157917-3820
SPANNER
33, 48, 287
157917-3920
SPANNER
36, 44, 48, 288
157917-4020
SPECIAL WRENCH
42, 288
157920-0320
EXTRACTOR
32, 288
157920-5300
OIL SEAL GUIDE
32, 26, 45, 49, 70, 288
157920-5400
OIL SEAL GUIDE
32, 288
157920-5500
OIL SEAL GUIDE
36, 87, 288
157920-6400
EXTRACTOR
61, 288
157920-7720
EXTRACTOR
36, 40, 42, 44, 288
157920-8700
SEAL GUIDE
288
157920-9900
BRACKET
36, 288
157921-0020
TAPPET INSERTER
289
157921-0120
TAPPET INSERTER
32, 289
157921-2520
PINCERS
289
INSERTER
289
157921-4120
PLUNGER INSERTER
32, 48, 52, 289
157921-4820
PLUNGER INSERTER
289
157921-5220
PLUNGER EXTRACTOR
40, 289
157921-5620
PLUNGER EXTRACTOR
32, 36, 44, 48, 52, 289
157921-6120
PLUNGER EXTRACTOR
33, 289
157921-8021
TAPPET INSERTER
289
157921-8900
SHAFT
36, 44, 93, 289
SPRING COMPRESSOR
289
157922-0900
OIL SEAL GUIDE
56, 58, 290
157922-1000
OIL SEAL GUIDE
56, 290
157922-1100
OIL SEAL GUIDE
56, 58, 290
157922-1620
PLUNGER INSERTER
42, 290
157922-1721
TAPPET INSERTER
290
157922-3420
PLATE
118, 290
157921-3020
157921-9820
157927-2220
157924-4420
OBSOLETE ＊: These parts are no longer available.
- 357 -
INDEX
157922-3700 ∼ 157923-7401 OBSOLETE
PART NO.
SUPERSEDED BY
PART NAME
PAGE
157922-3700
O-RING GUIDE
45, 290
157922-3800
O-RING GUIDE
45, 290
157922-3900
PLUNGER GUIDE
290
157922-3920
PLUNGER GUIDE
45, 290
157922-4000
LAMINATED SPRING
118, 290
157922-4120
BRACKET ASSY
118, 290
157922-4520
PLUG
118, 291
157922-4620
PLUG
118, 291
157922-4721
PLUNGER INSERTER
36, 44, 291
157922-6220
PLATE
118, 291
157922-6322
BRACKET ASSY
118, 291
157922-6422
BRACKET ASSY
118, 291
157922-7720
PUSH ROD ASSEMBLY
48, 291
157922-8420
PUSH ROD ASSEMBLY
48, 52, 291
157922-8620
COVER
120, 291
157922-8820
COVER
120, 291
157922-8920
COVER
120, 291
157922-9020
PLUNGER GUIDE
48, 52, 291
157922-9100
GUIDE
48, 52, 292
157922-9200
GUIDE PIN
48, 52, 292
157922-9300
GRIP
48, 52, 292
157922-9500
GUIDE
48, 52, 292
157922-9600
O-RING GUIDE
48, 52, 292
157922-9700
O-RING GUIDE
48, 52, 292
157923-5120
EXTRACTOR
292
157923-5520
EXTRACTOR
40, 42, 292
＊
157923-5800
157923-7900
ROD
292
＊
157923-5900
157923-7300
ROD
292
＊
157923-6000
157923-6001
ROD
292
ROD
62, 292
EXTRACTOR
293
157923-6420
EXTRACTOR
70, 293
157923-6700
GUIDE
293
157923-6720
OIL SEAL GUIDE
64, 67, 293
GUIDE ASSEMBLY
293
157923-7000
GUIDE
64, 67, 293
157923-7220
WRENCH
64, 67, 293
157923-7300
ROD
62, 64, 67, 293
GUIDE
293
GUIDE
293
157923-6001
＊
＊
＊
157923-6120
157923-6820
157923-7400 157923-7401
157923-6420
157923-9220
157923-7401
OBSOLETE ＊: These parts are no longer available.
- 358 -
INDEX
157923-7500 ∼ 157924-2300 OBSOLETE
＊
PART NO.
SUPERSEDED BY
PART NAME
PAGE
157923-7500
ROD
64, 67, 293
157923-7622
GUIDE PLATE
64, 294
157923-7822
GUIDE PLATE
64, 67, 294
157923-7900
ROD
62, 64, 67, 294
157923-8000
GUIDE
294
157923-8100
O RING GUIDE
45, 294
EXTRACTOR
294
157923-8620
HOOK
37, 45, 93, 294
157923-8800
GUIDE
37, 45, 294
157923-9220
OIL SEAL GUIDE
64, 67, 294
157923-9420
GUIDE PLATE
66, 294
157923-9500
HOLDER
66, 294
157923-9620
TAPPET INSERTER
36, 44, 93, 294
157923-9720
TAPPET INSERTER
40, 42, 93, 295
157923-9820
TAPPET INSERTER
48, 52, 93, 295
157924-0110
BODY
295
157924-0120
FLANGE INSERTER
72, 295
157924-0200
SCREW
295
157924-0300
HOLDER
295
157924-0400
HOLDER
295
157924-0500
HOLDER
295
157924-0600
OIL SEAL GUIDE
72, 79, 295
157924-0700
OIL SEAL GUIDE
72, 295
157924-0800
BLOCK
295
157924-0810
OIL SEAL INSERTER
72, 296
157924-0900
GUIDE
296
157924-1100
HOLDER
296
157924-1200
SPACER
296
157924-1300
SPACER
296
157924-1400
SPACER
296
157924-1500
HOLDER
296
157924-1610
BASE
296
157924-1620
INSERTER
73, 296
157924-1700
HOLDER
296
157924-1800
GUIDE
296
157924-1900
NUT
297
157924-2020
BASE
74, 297
157924-2100
SCREW
74, 297
157924-2200
BUSHING
74, 297
157924-2300
BUSHING
74, 297
157923-8220
157926-9820
OBSOLETE ＊: These parts are no longer available.
- 359 -
INDEX
157924-2400 ∼ 157924-6500 OBSOLETE
PART NO.
SUPERSEDED BY
PART NAME
PAGE
157924-2400
SCREW
297
157924-2420
INSERTER
75, 297
157924-2520
BASE
81, 82, 83, 297
157924-2720
INSERTER
79, 297
157924-2810
INSERTER
79, 297
157924-2910
BODY
297
157924-2920
INSERTER
76, 297
157924-3000
GUIDE
298
157924-3100
SPACER
298
157924-3210
BODY
298
157924-3220
INSERTER
78, 298
157924-3300
SCREW
298
157924-3400
GUIDE
298
157924-3500
BASE
298
157924-3520
BASE
77, 298
157924-3600
SPACER
298
157924-3920
INSERTER
86, 298
157924-4220
GUIDE
42, 298
157924-4420
SPRING COMPRESSOR
80, 81, 82, 83, 84, 85, 87, 298
157924-4700
BODY
299
157924-4720
BASE
77, 80, 81, 82, 83, 299
157924-4800
PIN
299
157924-4900
PIN
299
157924-5000
OIL SEAL INSERTER
91, 299
157924-5100
OIL SEAL INSERTER
91, 299
157924-5200
OIL SEAL INSERTER
91, 299
157924-5300
BASE
88, 299
157924-5320
FLANGE INSERTER
80, 81, 82, 83, 299
157924-5400
PIN
88, 299
157924-5500
SHAFT
88, 299
157924-5600
PIN
88, 299
157924-5700
FLANGE
88, 300
157924-5800
HANDLE
88, 300
157924-5900
NUT
88, 300
157924-6000
NUT
88, 300
157924-6100
NUT
88, 300
157924-6200
PIN
88, 300
157924-6300
PLATE
88, 300
157924-6400
PIN
88, 300
157924-6500
PIN
88, 300
OBSOLETE ＊: These parts are no longer available.
- 360 -
INDEX
157924-6600 ∼ 157926-6120 OBSOLETE
＊
＊
PART NO.
SUPERSEDED BY
PART NAME
PAGE
157924-6600
PIN
88, 300
157924-6700
NUT
88, 300
157924-6800
NUT
88, 300
157924-6900
PIN
88, 301
157924-7000
PIN
88, 301
157924-7120
OIL SEAL INSERTER
301
157924-7220
OIL SEAL INSERTER
301
157924-8420
STAND
87, 301
157925-0120
BEARING EXTRACTOR
32, 301
157925-0520
BEARING EXTRACTOR
32, 301
157925-0720
BEARING EXTRACTOR
37, 44, 301
157925-1820
BEARING EXTRACTOR
40, 42, 301
157925-2020
BEARING EXTRACTOR
36, 48, 52, 301
157925-2420
OIL SEAL EXTRACTOR
56, 58, 301
157925-2720
OIL SEAL EXTRACTOR
56, 58, 302
157925-4120
BEARING EXTRACTOR
32, 302
157925-6520
EXTRACTOR
32, 302
157925-7120
BEARING EXTRACTOR
36, 302
157925-8120
GUIDE
33, 302
157925-9120
GUIDE
33, 302
157925-9300
ROD
33, 302
157925-9500
PUSH ROD
33, 302
157925-9600
BUSH
33, 302
157925-9700
HOLDER
33, 302
157926-0120
EXTRACTOR
32, 303
157926-0820
EXTRACTOR
303
157926-1000
PUSH ROD
44, 48, 52, 303
157926-1100
INSERT
303
157926-2120
EXTRACTOR
96, 303
157926-2320
EXTRACTOR
44, 96, 303
157926-5110
EXTRACTOR
303
157926-5120
EXTRACTOR
303
157926-5310
EXTRACTOR
303
157926-5320
EXTRACTOR
303
157926-5410
EXTRACTOR
303
157926-5420
EXTRACTOR
303
EXTRACTOR
304
157926-5821
EXTRACTOR
32, 36, 42, 72, 76, 82, 96, 304
157926-6110
EXTRACTOR
304
157926-6120
EXTRACTOR
40, 304
157926-5820
157926-5821
OBSOLETE ＊: These parts are no longer available.
- 361 -
INDEX
157926-6220 ∼ 157927-3321 OBSOLETE
PART NO.
SUPERSEDED BY
＊
157926-6220
157826-5821
304
EXTRACTOR
304
EXTRACTOR
304
EXTRACTOR
33, 78, 96, 304
EXTRACTOR
304
EXTRACTOR
33, 48, 75, 77, 81, 83, 96, 304
EXTRACTOR
304
EXTRACTOR
36, 77, 81, 83, 87, 96, 304
EXTRACTOR
305
EXTRACTOR
36, 48, 52, 85, 96, 305
EXTRACTOR
305
157926-7621
EXTRACTOR
32, 36, 48, 80, 87, 96, 305
157926-7820
FLYWEIGHT HOLDER
84, 305
157926-6920
157926-6921
157926-6921
＊
157926-7020
157926-7021
157926-7021
＊
157926-7220
157926-7221
157926-7221
＊
157926-7420
157926-7421
157926-7421
＊
PAGE
EXTRACTOR
157926-6620
＊
PART NAME
157926-7620
157926-7621
＊
157926-8220
157926-9120
EXTRACTOR
305
＊
157926-8320
157926-8321
EXTRACTOR
305
EXTRACTOR
42, 305
EXTRACTOR
305
EXTRACTOR
48, 86, 87, 96, 305
EXTRACTOR
305
EXTRACTOR
85, 96, 305
EXTRACTOR
306
157926-9121
EXTRACTOR
36, 42, 44, 48, 96, 306
157926-9220
EXTRACTOR
44, 96, 306
157926-9320
EXTRACTOR
33, 37, 40, 45, 49, 62, 64, 67, 68, 69, 96, 306
157926-9520
EXTRACTOR
306
157926-9620
EXTRACTOR
96, 306
157926-9820
EXTRACTOR
37, 45, 49, 64, 67, 68, 69, 96, 306
157927-0920
EXTRACTOR
70, 307
157927-1300
OIL SEAL GUIDE
36, 307
157927-1400
PLATE
36, 45, 49, 52, 307
157927-1500
ROD
307
157927-1620
CLAMP
307
157927-1820
EXTRACTOR
307
157927-2120
EXTRACTOR
307
157927-2220
TAPPET INSERTER
32, 307
157927-2500
MAGNET
151, 307
157927-2700
ROD
62, 307
157927-2820
SETSCREW
122, 307
157927-3220
BLOCK GAUGE
53, 307
157927-3321
SCREW
122, 308
157926-8321
＊
157926-8620
157926-8621
157926-8621
＊
157926-8820
157926-8821
157926-8821
＊
157926-9120
157926-9121
OBSOLETE ＊: These parts are no longer available.
- 362 -
INDEX
157927-3420 ∼ 157931-8700 OBSOLETE
PART NO.
SUPERSEDED BY
PART NAME
PAGE
157927-3420
PLUG INSERTER
53, 308
157927-3720
CASE
52, 308
157927-3900
GAUGE
53, 308
157928-2600
PINCETTE
61, 308
157928-2920
PLIERS
104, 124, 126, 308
157929-0020
BEARING EXTRACTOR
37, 44, 308
157929-0220
BEARING EXTRACTOR
37, 44, 308
157929-0321
EXTRACTOR
40, 308
157929-0520
PUSH ROD ASSEMBLY
48, 52, 308
157929-0920
EXTRACTOR
48, 52, 308
157929-2320
WRENCH
45, 308
157931-2000
TAPPET HOLDER
309
157931-2100
TAPPET HOLDER
309
157931-2300
TAPPET HOLDER
309
TAPPET HOLDER
309
157931-2401
TAPPET HOLDER
92, 309
157931-2501
TAPPET HOLDER
32, 92, 309
157931-2900
TAPPET HOLDER
309
157931-3000
TAPPET HOLDER
309
157931-3121
TAPPET HOLDER
92, 309
157931-4100
HOLDER
106, 110, 309
157931-4400
HOLDER
106, 110, 309
＊
157931-4700
TAPPET HOLDER
310
＊
157931-4800
TAPPET HOLDER
310
157931-6020
CLAMP
94, 310
157931-6120
CLAMP
32, 94, 310
CLAMP
310
＊
157931-2400
157931-2401
＊
157931-6320
＊
157931-6720
CLAMP
310
157931-6921
CLAMP
37, 40, 42, 44, 94, 310
157931-7120
CLAMP
48, 52, 94, 310
＊
157931-7320
TAPPET HOLDER
310
＊
157931-7500
TAPPET HOLDER
310
＊
157931-7620
CLAMP
310
TAPPET HOLDER
40, 92, 310
CLAMP
311
157931-8021
TAPPET HOLDER
120, 122, 311
157931-8400
TAPPET HOLDER
36, 92, 311
157931-8500
TAPPET HOLDER
36, 92, 311
157931-8600
TAPPET HOLDER
37, 44, 92, 311
157931-8700
TAPPET HOLDER
48, 52, 92, 311
157931-7120
157931-6921
157931-7800
＊
157931-7920
157931-6921
OBSOLETE ＊: These parts are no longer available.
- 363 -
INDEX
157931-8800 ∼ 157944-9520 OBSOLETE
PART NO.
SUPERSEDED BY
PART NAME
PAGE
157931-8800
TAPPET HOLDER
42, 92, 311
157931-8900
TAPPET HOLDER
92, 311
157931-9000
TAPPET HOLDER
92, 311
157931-9100
TAPPET HOLDER
40, 92, 311
157931-9220
TAPPET HOLDER
92, 311
157931-9300
TAPPET HOLDER
44, 92, 311
157932-0100
SUPPORTER
72, 79, 312
157932-0200
SUPPORTER
73, 312
157932-0300
SUPPORTER
72, 312
157932-0520
PUNCH
122, 312
157932-0720
PUNCH
122, 312
157932-0820
GUIDE
53, 312
157932-1221
HOUSING ASSEMBLY
122, 312
157932-1520
COUPLING
312
157932-2920
SHAFT
312
157932-4120
SHAFT
312
157932-4320
GUIDE
312
157932-4400
GUIDE
312
157943-0020
HOLDER
313
157943-0320
PLATE
90, 313
157943-0500
BLOCK
151, 313
＊
157944-2000
PLATE
313
＊
157944-2100
PLATE
313
＊
157944-2200
PLATE
313
＊
157944-2600
BRACKET
313
＊
157944-3520
PLATE
313
157944-3521
PLATE
36, 44, 48, 52, 313
157944-3620
PLATE
313
157944-4120
PLATE
313
157944-7200
BRACKET
56, 58, 314
157944-7820
BRACKET
32, 314
157944-7920
BRACKET
56, 58, 314
＊
157944-8120
BRACKET
314
＊
157944-8520
UNIVERSAL VISE
314
157944-8521
UNIVERSAL VISE
32, 36, 40, 42, 44, 48, 52, 56, 58, 314
157944-8620
BRACKET
36, 40, 42, 48, 52, 314
157944-8720
BRACKET
32, 48, 314
BRACKET
314
157944-9421
BRACKET
36, 44, 93, 314
157944-9520
PLATE
90, 152, 153, 156, 158, 160, 314
＊
＊
157944-9420
157944-3521
157944-8521
157944-9421
OBSOLETE ＊: These parts are no longer available.
- 364 -
INDEX
157945-0121 ∼ 157955-5600 OBSOLETE
＊
＊
PART NO.
SUPERSEDED BY
＊ ＊
PAGE
157945-0121
BRACKET
40, 93, 315
157945-0320
BRACKET
315
157945-0520
PLATE
42, 315
157945-0720
BRACKET
42, 315
157945-0920
PLATE
315
157945-1021
BRACKET
48, 52, 315
157945-1201
BRACKET
44, 315
157945-1301
BRACKET
44, 315
157945-2120
BOLT SET
315
157945-2220
BOLT SET
315
157945-2320
BOLT SET
44, 315
157951-1100
PLATE
16, 87, 315
157954-0101
DIAL GAUGE
316
157954-1001
DIAL GAUGE
37, 316
DIAL GAUGE
316
DIAL GAUGE
316
DIAL GAUGE
316
157954-3601
DIAL GAUGE
56, 58, 124, 316
157954-3700
DIAL GAUGE
316
157954-3801
DIAL GAUGE
152, 153, 154, 155, 156, 158, 160, 316
DIAL GAUGE
316
157954-4101
DIAL GAUGE
56, 58, 126, 316
157954-4221
DIAL GAUGE
316
157954-4401
DIAL GAUGE
316
157954-3500
157954-3501
157954-3501
＊
PART NAME
157954-3600
157954-4100
157954-3601
157954-4101
＊
157955-2000
157955-5500
PRESSURE GAUGE
317
＊
157955-3500
157955-5400
PRESSURE GAUGE
317
＊
157955-3900
157955-3901
PRESSURE GAUGE
317
PRESSURE GAUGE
317
PRESSURE GAUGE
317
PRESSURE GAUGE
317
157955-3901
＊
157955-4000
157955-4001
157955-4001
＊
157955-4100
157955-4800
PRESSURE GAUGE
317
＊
157955-4200
157955-5300
PRESSURE GAUGE
317
＊
157955-4300
157955-4800
PRESSURE GAUGE
317
＊
157955-4600
157955-5700
PRESSURE GAUGE
317
＊
157955-4700
157955-5500
PRESSURE GAUGE
317
157955-4800
PRESSURE GAUGE
317
157955-5300
PRESSURE GAUGE
13, 318
157955-5400
PRESSURE GAUGE
13, 318
157955-5500
PRESSURE GAUGE
13, 90, 318
157955-5600
PRESSURE GAUGE
318
OBSOLETE ＊: These parts are no longer available.
- 365 -
INDEX
157955-5700 ∼ 157992-3000 OBSOLETE
PART NO.
SUPERSEDED BY
PART NAME
PAGE
157955-5700
PRESSURE GAUGE
318
157955-5800
PRESSURE GAUGE
318
157955-5900
PRESSURE GAUGE
318
157955-6100
PRESSURE GAUGE
318
157955-6200
VACUUM GAUGE
318
157955-6300
VACUUM GAUGE
318
157970-0500
MEASURING CYLINDER
124, 126, 319
157975-8800
BOLT
129, 319
157977-6900
BOLT
319
157977-7000
NUT
319
157977-8700
HOSE JOINT
129, 319
157977-8900
ADAPTER
102, 319
157977-9000
ADAPTER
102, 319
157977-9100
ADAPTER
102, 319
157977-9620
EYE JOINT
102, 319
157978-3400
SOCKET HEAD BOLT
319
157980-0720
PIPE
319
157980-0820
PIPE
319
157984-7100
HOSE
320
157984-7400
HOSE
320
157984-8100
HOSE
320
157984-8400
HOSE
320
157986-0300
HOSE
320
157986-0400
HOSE
320
157986-0500
HOSE
320
157986-2000
HOSE
129, 320
157986-8000
HOSE
129, 320
157991-0000
SLEEVE INSERTER
91, 321
157991-0100
SLEEVE INSERTER
91, 321
157991-0200
SLEEVE INSERTER
37, 48, 52, 91, 321
157991-3320
PIPING KIT
87, 321
157991-9900
EYE
138, 321
157992-1400
HOUSING
118, 120, 321
157992-1500
INSERTER
37, 321
157992-1600
CAP
37, 321
157992-2521
PLATE
154, 321
157992-2700
SLEEVE INSERTER
37, 45, 91, 321
157992-2820
PLATE
155, 160, 321
157992-2900
SLEEVE INSERTER
91, 322
157992-3000
SLEEVE
322
OBSOLETE ＊: These parts are no longer available.
- 366 -
INDEX
157992-3100 ∼ 407980-2251 OBSOLETE
PART NO.
SUPERSEDED BY
PART NAME
PAGE
157992-3100
SLEEVE
322
157992-3200
SLEEVE
37, 48, 52, 322
157992-3300
SLEEVE
37, 45, 322
157992-3400
SLEEVE
322
157992-4200
ADAPTER
142, 322
157992-4300
BOLT
142, 322
＊
157992-6120
157992-6523
SPACER
322
＊
157992-6522
157992-6523
SPACER
322
157992-6523
SPACER
322
307610-0050
DRIVING STAND
150, 323
307610-1010
ADJUSTING DEVICE
150, 323
376100-2000
CASE
71, 323
376100-2100
SPANNER
71, 323
376100-2200
SCREWDRIVER
71, 323
376100-2300
SCREWDRIVER
71, 323
376100-2400
PLIERS
71, 323
376100-2500
SPANNER
71, 323
376100-2600
HEXAGON WRENCH
71, 323
376100-2700
HEXAGON WRENCH
71, 323
376100-2800
EXTRACTOR
71, 323
407910-2470
CONTROL UNIT
24, 148, 324
407910-2902
CONTROLLER
118, 324
407910-3032
MANUAL CONTROLLER
22, 120, 122, 324
407910-3960
CONTROL UNIT
24, 148, 324
407910-5060
WIRE HARNESS
148, 324
407910-5230
WIRE HARNESS
118, 324
407910-5300
WIRE HARNESS
120, 122, 324
407910-5350
WIRE HARNESS
118, 324
407910-5360
WIRE HARNESS
22, 324
407910-5460
WIRE HARNESS
22, 324
407910-5540
WIRE HARNESS
149, 324
407910-6010
CONTROL UNIT
118, 324
407912-1742
CONTROL UNIT
325
407913-1080
CONTROL UNIT
325
407915-0590
CONTROL UNIT
24, 193, 325
407980-1120
CHECKER
325
407980-2090
CHECKER
118, 325
407980-2240
MANUAL CONTROLLER
22, 118, 120, 122, 325
407980-2270
MANUAL CONTROLLER
22, 325
407980-2251
CHECKER
22, 325
OBSOLETE ＊: These parts are no longer available.
- 367 -
INDEX
407980-2281 ∼ 407980-4340 OBSOLETE
PART NO.
SUPERSEDED BY
PART NAME
PAGE
407980-2281
MANUAL CONTROLLER
22, 126, 325
407980-2300
MAIN HARNESS
22, 126, 325
407980-2310
INTERMEDIATE HARNESS
22, 126, 325
407980-2340
INTERMEDIATE HARNESS
126, 326
407980-2360
INTERMEDIATE HARNESS
126, 326
407980-2390
WIRE HARNESS
22, 326
407980-2400
WIRE HARNESS
22, 326
407980-4340
MANUAL CONTROLLER
24, 149, 326
OBSOLETE ＊: These parts are no longer available.
- 368 -
Pub. No: EI18E-11020 SPECIAL TOOL CATALOG FOR FUEL INJECTION EQUIPMENT Printing: August, 2000 Published by: Bosch Automotive Systems Corporation Service Department Printed in Japan C Copyright 2000, Bosch Automotive Systems Corporation Printed on recycled paper
WPGCC-01