Sevice Maunual - Roland VP-540-VP-300
SERVICE NOTES Confidential TERMS OF USE Users of this Service Note shall be deemed to agree with the following Terms o
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SERVICE NOTES
Confidential
TERMS OF USE Users of this Service Note shall be deemed to agree with the following Terms of Use. 1. USERS This Service Note is only for authorized persons with user ID and password issued by Roland DG Corporation.
2. PURPOSE Authorized persons can use this Service Note only for the purposes of selling and providing to the customers maintenance service of VP-540/VP-300.
3. REUSE Authorized persons shall not disclose, transfer, rent or distribute this Service Note to, or allow this Service Note to be used in any manner by, any third party other than authorized persons.
4. REPRODUCTION Authorized persons shall not copy, change or alter this Service Note without permission of Roland DG Corporation.
5. EFFECT OF VIOLATION Regardless of circumstances, we will vigorously respond to any violation hereof, through legal action.
Copyright © 2009 ROLAND DG CORPORATION
70046-11
Contents 1 Structure & Spare Parts 1-1 1-2 1-3 1-4 1-5 1-6 1-7 1-8 1-9 1-10 1-11 1-12 1-13 1-14
COVERS ............................................................................................................................................................. 1-1 FRAME .............................................................................................................................................................. 1-4 DRIVE UNIT ....................................................................................................................................................... 1-8 HEAD CARRIAGE (VP-540).............................................................................................................................. 1-12 HEAD CARRIAGE (VP-300).............................................................................................................................. 1-14 BASE FRAME.................................................................................................................................................... 1-16 CHASSIS .......................................................................................................................................................... 1-18 PINCH ROLLER ............................................................................................................................................... 1-19 STAND .............................................................................................................................................................. 1-20 TOOL CARRIAGE ............................................................................................................................................. 1-21 WIPER SYSTEM .............................................................................................................................................. 1-22 PUMP SYSTEM ................................................................................................................................................ 1-23 INK SYSTEM .................................................................................................................................................... 1-25 ACCESSORIES .................................................................................................................................................. 1-27
2 Electrical Section 2-1 2-2 2-3 2-4 2-5 2-6
WIRING MAP ...................................................................................................................................................... 2-1 MAIN BOARD ..................................................................................................................................................... 2-3 SERVO BOARD ............................................................................................................................................... 2-14 CARRAGE BOARD .......................................................................................................................................... 2-20 SUB BOARD...................................................................................................................................................... 2-23 MAINTENANCE PARTS LIST .......................................................................................................................... 2-28
3 Replacement of Main Parts 3-1 3-2 3-3 3-4 3-5 3-6 3-7 3-8 3-9 3-10 3-11 3-12 3-13 3-14 3-15
HEAD REPLACEMENT ...................................................................................................................................... 3-3 WIPER REPLACEMENT .................................................................................................................................... 3-9 CAP TOP REPLACEMENT ...............................................................................................................................3-11 TOOL CARRIAGE REPLACEMENT ................................................................................................................ 3-14 CARRIAGE MOTOR REPLACEMENT ............................................................................................................. 3-18 FEED MOTOR REPLACEMENT ...................................................................................................................... 3-22 PUMP REPLACEMENT ................................................................................................................................... 3-30 INK TUBE REPLACEMENT ............................................................................................................................. 3-37 BOARD REPLACEMENT (MAIN BOARD SW POWER SUPPLY).................................................................... 3-43 BATTERY REPLACEMENT .............................................................................................................................. 3-54 CARRIAGE BELT REPLACEMENT ................................................................................................................ 3-57 ENCODER SCALE REPLACEMENT ............................................................................................................... 3-62 GRIT ENCODER REPLACEMENT ................................................................................................................. 3-64 PINCH ROLLER REPLACEMENT ................................................................................................................... 3-67 CUTTER PROTECTION REPLACEMENT ....................................................................................................... 3-68
4 Adjustment 4-1 4-2 4-3 4-4 4-5 4-6 4-7 4-8 4-9 4-10 4-11 4-12 4-13 4-14 4-15 4-16
SERVICE MODE ................................................................................................................................................ 4-1 HOW TO UPGRADE FIRMWARE/INSTALL FIRMWARE ................................................................................. 4-15 HOW TO UPGRADE FIRMWARE OF THE NETWORK CONTROLLER .......................................................... 4-22 HEAD ALIGNMENT ........................................................................................................................................... 4-24 LIMIT POSITION & CUT DOWN POSITION INITIALIZE ................................................................................. 4-32 LINEAR ENCODER SETUP ............................................................................................................................. 4-34 FLUSHING POSITION ADJUSTMENT ............................................................................................................ 4-36 CROP MARK SENSOR ADJUSTMENT .......................................................................................................... 4-38 CROP-CUT ADJUSTMENT .............................................................................................................................. 4-40 PRINT/CUT POSITION ADJUSTMENT ............................................................................................................ 4-43 CALIBRATION(FEEDING DIRECTION) ........................................................................................................... 4-46 TOOL HEIGHT ADJUSTMENT ......................................................................................................................... 4-48 TOOL PRESSURE ADJUSTMENT .................................................................................................................. 4-50 BELT TENSION ADJUSTMENT ....................................................................................................................... 4-53 BELT POSITION ADJUSTMENT ...................................................................................................................... 4-56 TAKE-UP UNIT OPERATION CHECK .............................................................................................................. 4-62
5 Supplemental Information 5-1 5-2
SPECIAL TOOLS................................................................................................................................................. 5-1 SENSOR MAP ..................................................................................................................................................... 5-2
6 Troubleshooting 6-1 6-2 6-3 6-4 6-5 6-6 6-7 6-8 6-9 6-10 6-11 6-12 6-13 6-14
DEFECT OF PRINT QUALITY (BANDING/SCRATCHY PRINTING/BLURRED PRINTING).............................. 6-1 PARTICULAR COLOR IS NOT PRINTED AT ALL .............................................................................................. 6-2 SHIFTING IN PRINTING / COLOR SHIFTING.................................................................................................... 6-2 INK DROPS ON THE MEDIA .............................................................................................................................. 6-3 VERTICAL BANDING .......................................................................................................................................... 6-3 MISSING DOT OR DEFLECTED-FIRED DOT APPEARS WHEN PERFORMING PRINTING WITH LONG DELAY .......... 6-3 PRINT & CUT MISALIGHMENT .......................................................................................................................... 6-4 POOR CUTTING QUALITY(STITCH CUT, DISTORTED CUT, MISMATCHED START AND END POINTS) ..... 6-7 MEDIA SKEW ...................................................................................................................................................... 6-7 MOTOR ERROR ................................................................................................................................................. 6-8 HEATER/DRYER TEMPERATURE DOES NOT GO UP ..................................................................................... 6-9 PROBLEM IN NETWORK(RIP DOES NOT RECOGNIZE THE PRINTER) ........................................................ 6-9 ERROR MESSAGE ........................................................................................................................................... 6-10 SERVICE CALL ................................................................................................................................................. 6-10
7 Service Activities 7-1 7-2 7-3 7-3
INSTALLATION CHECK LIST ............................................................................................................................. 7-1 MAINTENANCE CHECK LIST .......................................................................................................................... 7-12 SPACIFICATION ................................................................................................................................................ 7-13 SPECIFICATION ............................................................................................................................................... 7-13
Windows and MS-DOS are registered trademark or trademark of Microsoft Corporation in the United States and/or other countries.
Revision Record Revision NO.
Date
Description of Changes
Approval
Issued
0
2007.3.9
First Edition
Kato
Uchiyama
1
2007.4.25
Sect1 : Parts have been revised. Sect3 : Procedures have been revised. Sect4 : Procedures have been revised. Sect7 : Installation Check List has been revised.
Kato
Mabuchi
2
2007.6.15
Sect1 : Parts have been revised. Sect3 : Procedures have been added.
Kato
Mabuchi
3
2007.8.24
Sect3 : Procedures have been revised.
Kato
Mabuchi
4
2007.10.12
Sect3 : Procedures have been revised. Sect4 : Service Mode has been revised.
Kato
Misako
5
2007.11.20
Sect1 : Parts have been revised. Sect7 : Procedures have been revised.
Kato
Yuki
6
2008.1.29
Sect1 : Parts have been revised. 2-1 : Wiring Map Cable has been added. Sect4 : Service Mode has been revised.
Kato
Yuki
7
2008.8.1
1-1: COVER,1-3 : DRIVE UNIT, 1-4 : HEAD CIARRIAGE(VP-540）、1-5 : HEAD CARRIAGE（VP-300)、1-7 : CHASSIS, 1-11 : WIPER SYSTEM Parts have been revised.
Kato
Misako
Kato
Misako
8
1-3 : DRIVE UNIT, 1-4 : HEAD CIARRIAGE(VP-540）、1-7 : CHASSIS, 1-11: WIPER SYSTEM, 1-13 :INK SYSTEM 1-14 : ACCESSORY Parts have been 2008.11.18 revised. 4-14 : BELT POSITION ADJUSTMENT has been revised.
9
2009.1.16
2-1: WIRING MAP has been revised.
Kato
Misako
10
2009.2.12
1-13 : INK SYSTEM Parts have been revised.
Kato
Mabuchi
11
2009.8.28
1-1: COVER, 1-3 : DRIVE UNIT, 1-14 : ACCESSORY Parts have been revised. 2-2: MAINBOARD, 2-3: CARRIAGE BOARD circuit diagram have been revised.
Kato
Misako
To Ensure Safe Work
About
and
Notices.
Used for instructions intended to alert the operator to the risk of death or severe injury should the unit be used improperly. Used for instructions intended to alert the operator to the risk of injury or material damage should the unit be used improperly. * material damage refers to damage or other adverse effects caused with respect to the home and all its furnishings, as well to domestic animals or pets.
About the Symbols symbol alerts the user to important instructions or warnings. The speci c The meaning of the symbol is determined by the design contained within the triangle. The symbol at left means “danger of electrocution”. The symbol alerts the user to items that must never be carried out (are forbidden). The speci c thing that must not be done is indicated by the design contained within the circle. The symbol at left means not to touch. The symbol alerts the user to things that must be carried out. The speci c thing that must be done is indicated by the design contained within the circle. The symbol at left means the power-cord plug must be unplugged from the outlet.
In addition to the
and
: Tips and advise before the adjustment.
symbols, the symbols shown below are also used.
About the Labels Affixed to the Unit These labels are af xed to the body of this product. The following gure describes the location.
Caution : Moving Print Heads The print heads move at high speed and pose a hazard.
Caution : Pinching Hazard Contact during operation may cause the hand or ngers to become pinched, rsulting in injury.
Flammable Ink and discharged uid are ammable. Keep away from open ame.
Ink Is Toxic Ink and discharged uid are toxic. Avoid contact with the body. Use only in a wellventilated area. Caution : High Temperature The platen and dryer become hot. Exercise caution to avoid re or burns.
Flammable Ink and discharged uid are ammable. Keep away from open ame. Ink Is Toxic Ink and discharged uid are toxic. Avoid contact with the body. Use only in a wellventilated area.
WARNING - FOR CONTINUED PROTECTION AGAINST RISK OF FIRE, REPLACE ONLY WITH FUSE OF THE SPECIFIED TYPE AND CURRENT RATING.
F80L HS
Electric charge. Do not touch when power is on. The wiring terminal untended for connection of the protective earthing conductor associated with the supply wiring. Do not disconnect the cable of this terminal except the time of replacement.
HIGH VOLTAGE, HANDLING ATTENTION • Do not touch during power on Electric shock, Compornents damage • Do not repair. Replace power unit. • Do not replace fuse. Can not be recovered.
1 Structure & Spare Parts 1-1 COVER ( VP-540：Below ZW65382, VP-300：Below ZW61509 ) S2
Revised7
S1
S1
21
S2
23 22
S1
3
20
S2
10 Revised 11
S1 S7
6
5
S1
S7 9
S2
S6
8 S2
S1
S1 S1
S2
7
12
20
S3
16
S4
S2 S5
11
S2
2 13
19 14
17 18 15 Revised 1
S2 S2
4 S2
14
24
1 S2
S1
21
25
PARTS LIST -Main Parts1
Parts Name Parts No. W700461210 ASSY,PANEL BOARD VP-540
2
23505834
18
1000002625 STAY,PANEL VP-540
3
1000002608 COVER,INK CARTRIDGE VP-540
19
1000003029 SHEET,LCD VP-540
4
1000002633 COVER,CHASSIS VP-540
20
22535347
5
1000002620 COVER,MAINTENANCE VP-540
21
1000001099 LABEL,HARMFUL FIRE #LA915
6 7 8 9
17
CABLE-ASSY MAINT-COVER SW FJ-540
1000002550 COVER,MAINTENANCE INKHEAD VP-540
Revised 11
Parts Name Parts No. 1000002637 SHEET,PANEL VP-540
LABEL,CAUTION PINCH-2 #LA423
22
22535441
1000006236 COVER,MAINTENANCE INKHEAD 2 VP-540I
23
1000001620 LABEL,USE ECO-SOL MAX#LA924
1000002676 COVER,RAIL B VP-300
24
22535444
LABEL,READ MANUAL #LA637
1000002624 COVER,RAIL B VP-540
25
23475212
CABLE-CARD,24P1 600L BB
1000002651 COVER,RAIL B-RIGHT VP-540
LABEL,SET INK SP-300 #LA634 Revised7
PARTS LIST -Supplemental Parts-
1000002150 COVER,RAIL F VP-300
Parts No.
Parts Name
1000002146 COVER,RAIL F VP-540
S1
31289111AS CUPSCREW SET, M4*6 NI 100 PCS.
10
1000002619 COVER,SIDE L VP-540
S2
31289109AS CUPSCREW SET,M3*4 NI 100 PCS.
11
1000002621 COVER,SIDE R VP-540
S3
31139103
PLAPOINT,FE4*6 WH
12
1000002627 COVER,UNDER L VP-540
S4
31149601
RING SET,PUSH-ON CS CSTW-3 100 PCS
13
1000002628 COVER,UNDER R VP-540
S5
31019149
SCREW SET,BINDING M2.3*8 3CBC 100PCS
14
22495102
KEY TOP,CLEAR GX-24
S6
31019703
SCREW,BINDING P-TIGHT M3*8 3C 100P
15
22495101
KEY TOP,WHITE GX-24
S7
31139104
SCREW,PLAPOINT M4*6 BK FE
16
1000002626 LABEL,EMBLEM LOGO VERSACAMM
Revised 1
1-1
1-1 COVER ( VP-540：Above ZW65383, VP-300：Above ZW61510)
S2 Revised 7 Revised 6
S1
S12 35
S8 S1
S1
21
S2
23 22
3
20
S2
10 5 S1 S7
S1
S7
6
S2
7
9 S2
S6 S10
S1
34
12 32
S1
S9
37
29
8 S2
S1
S5 36 31
28
S2
Revised 6
20
S3
16
33 S11 S10
26
S4
S2 S5
11
38
2
27 13
19 14
17
S2
18 15
Revised 114
30 31
24
1 S2
25
21
S1
1-2
32
4
S2 S2
1-1 COVER ( VP-540：Above ZW65383, VP-300：Above ZW61510 ) PARTS LIST -Main Parts-
PARTS LIST -Supplemental Parts-
Parts Name
Parts No.
Parts Name
1
Parts No. W700461210
2
23505834
CABLE-ASSY MAINT-COVER SW FJ-540
S2
31289109AS CUPSCREW SET,M3*4 NI 100 PCS.
3
1000002608
COVER,INK CARTRIDGE VP-540
S3
31139103
4
1000002633
COVER,CHASSIS VP-540
S4
31149601
RING SET,PUSH-ON CS CSTW-3 100 PCS
5
1000002550
COVER,MAINTENANCE INKHEAD VP-540
S5
31019149
SCREW SET,BINDING M2.3*8 3CBC 100PCS
6
1000002620
COVER,MAINTENANCE VP-540
S6
31019703
SCREW,BINDING P-TIGHT M3*8 3C 100P
1000002624
COVER,RAIL B VP-540
S7
31139104
SCREW,PLAPOINT M4*6 BK FE
1000002676
COVER,RAIL B VP-300
S8
31049107AS SCREW SET,CAP M3*12 3CBC 20 PCS
1000002651
COVER,RAIL B-RIGHT VP-540
S9
31049169AS SCREW SET,CAP M4*8 3CBC+PW 20PCS
1000004207
COVER,RAIL F TYPE2 VP-540
S10 31289102AS CUPSCREW SET,M3*6 NI 50 PCS.
7 8 9
ASSY,PANEL BOARD VP-540
S1
31289111AS CUPSCREW SET, M4*6 NI 100 PCS. PLAPOINT,FE4*6 WH
1000004208
COVER,RAIL F TYPE2 VP-300
S11 31289112AS CUPSCREW SET,M3*10 NI 100 PCS.
10
1000002619
COVER,SIDE L VP-540
S12 31029816AS BUSH SET,ROLL 3*4 100 3C PCS.
11
1000002621
COVER,SIDE R VP-540
12
1000002627
COVER,UNDER L VP-540
13
1000002628
COVER,UNDER R VP-540
14
22495102
KEY TOP,CLEAR GX-24
15
22495101
KEY TOP,WHITE GX-24
16
1000002626
LABEL,EMBLEM LOGO VERSACAMM
17
1000002637
SHEET,PANEL VP-540
18
1000002625
STAY,PANEL VP-540
19
1000003029
SHEET,LCD VP-540
20
22535347
LABEL,CAUTION PINCH-2 #LA423
21
1000001099
LABEL,HARMFUL FIRE #LA915
22
22535441
LABEL,SET INK SP-300 #LA634
23 24 25
1000001620 22535444 23475212
LABEL,USE ECO-SOL MAX#LA924 LABEL,READ MANUAL #LA637 CABLE-CARD,24P1 600L BB
1000004197
PLATE,COVER F VP-540
1000004204
PLATE,COVER F VP-300
27
22535390
LABEL,EMERGENCY STOP #LA496
28
22535286
LABEL,CAUTION COVER #LA265
1000004196
PLATE,NUT COVER F VP-540
1000004203
PLATE,NUT COVER F VP-300
26
29 30
21425110
WASHER,COVER FJ-50
31
1000004199
PAD, STOPPER VP-540
32
1000004198
SHAFT,COVER F VP-540
1000004195
FRAME,COVER F VP-540
1000004202
FRAME,COVER F VP-300
34
1000004361
COVER,INT SW VP-540
35
11879107
ABSORBER TK-12
36
13169102
COVER SW R (AVT32344)
37
1000004200
HOOK,INT SW VP-540
38
22535287
LABEL,CAUTION CARRIAGE #LA266
33
Revised 1
Revised 7
Revised 6
1-3
Revised 7 Revised 6
1-2 FRAME ( VP-540：Below ZW65382, VP-300：Below ZW61509 )
1 S6
S17
27 S14 S17 33 S12 S17 11 5 32 S10 S20 S14 S1711 24 S8 26 S5 9 S4 13 7 18 8 S4 S16 29 31 10 20 16 22 25 8 8 S14 19 S17S13 S8 S17 28 34 S8 37 S10
37
S17
S11
1 35
5
S20
S17
S14 S5 14 S16
S2
S10 S19
S1
S17
S11
S20 S10 9 S6 38 3
15 S1
S7
S4
12
S10
S4
4
21
S9
S3 S10
6
S10 S20
S10
30
17
S17 S6
1-4
S11
36 2 23 S18
1-2 FRAME ( VP-540：Below ZW65382, VP-300：Below ZW61509 ) PARTS LIST -Main Parts-
PARTS LIST -Supplemental PartsS1
Parts No. 31029101
Parts Name BUSH,NB-19
7520501000 ASSY,CAP BOTTLE 2 FJ-52
S2
31029106
BUSH,SQUARE SB-6025
W700461240 ASSY,FAN JUNCTION BOARD VP-540
S3
31289111AS CUPSCREW SET, M4*6 NI 100 PCS.
1000002653 BASE,BOTTOM VP-300
S4
31289109AS CUPSCREW SET,M3*4 NI 100 PCS.
1000002527 BASE,BOTTOM VP-540
S5
31119904
PIN,SPRING 2.5*8 SUS STRAIGHT 50 PCS
5
1000002589 BASE,RAIL VP-540
S6
31129101
PIPE SET,POLYCA 3*6*8 20PCS
6
21985140
BRACKET,INK CATCH TANK SP-540V
S7
31149706AS RING SET,E-RING ETW-10 SUS 20 PCS
7
12159573
BUSH,80F-0603
S8
31149705
RING SET,E-RING ETW-7 SUS 50PCS
8
12159563
BUSH,80F-1006
S9
31409702
SADDLE SET,LOCKING WIRE LES-1010 20P
9
12159508
BUSH,SHAFT OILES 80F-1206
S10
31409801AS SADDLE,LOCKING WIRE LWS-0711Z 20P
10
1000002176 CABLE-ASSY,PINCH U/D SENSOR VP-540
S11
31049171AS SCREW SET,CAP M3*12 NI 50 PCS.
11
21745109
S12
31049142AS SCREW SET,CAP M3*6 NI MEC 20 PCS
12
1000002630 COVER,SCAN MOTOR VP-540
S13
31049173AS SCREW SET,CAP M4*10 NI 50 PCS.
13
1000002528 FRAME,MIDDLE L VP-540
S14
31049137AS SCREW SET,CAP M4*25 3CBC 20 PCS
14
1000002529 FRAME,MIDDLE R VP-540
S16
31799107
15
1000002548 FRAME,SCAN MOTOR VP-540
S17
31049169AS SCREW SET,CAP M4*8 3CBC+PW 20PCS
16
1000002518 FRAME,SIDE L VP-540
S18
17
1000002545 FRAME,SIDE R VP-540
S19
31239125AS SCREW SET,W-SEMS M3*8 SUS 50 PCS. SCREW,JACK UP SP-540V 31179106
18
22305101
GUIDE,LEVER SP-300
S20
31069104
19
22485104
KNOB FJ-50
20
1000002556 LEVER,CAM PINCH VP-540
21
22155763
OILES BUSH 80F-0806
22
22175105
PINCH ROLL SPRING
23
22055474
PLATE,INK CATCH TANK FJ-52
24
1000002609 PLATE,LEVER LINK VP-540
25
15229506
SENSOR INTERRUPTER,GP1A05A5
26
22145393
SHAFT,JOINT PNC-960
22295270
SHAFT,SQUARE SP-300
1
Parts No. 21905192
2 3 4
27
Parts Name ADAPTER,CLAMP MEDIA SP-540V
COLLAR,LEVER FJ-540
1000002526 SHAFT,SQUARE VP-540
28
22035196
29
1000002629 STAY,COVER UNDER VP-540
STAND,LEVER SP-300
30
1000002558 STAY,FRAME SIDE R VP-540
31
1000002555 STAY,LEVER SENSOR VP-540
32
1000002631 STAY,PINCH LEVER ADJUST VP-540
33
1000002551 STAY,PINCH LEVER VP-540
34
1000002569 STAY,SUPPORT INKCARTRIDGE VP-540
35
1000002607 SUPPORT,FRAME R VP-540
36
1000003088 PAD,BASE BOTTOM VP-540
37
1000003087 PAD,SUPPORT FRAME R VP-540
38
1000002168 CABLE-ASSY,FAN VP-540
1-5
SCREW SET,CAP M4*6 NI 20PCS
SCREW,CAP M4*6+FL NI
1-2 FRAME ( VP-540：Above ZW65383, VP-300：Above ZW61510 )
1 S6
S17
S11
27 S14 S17 33 S12 S17 11 5 32 S10 S20 S15 S8 S1711 24 26 S5 9 S4 13 7 18 8 S4 S16 29 31 10 20 16 22 25 Revised 6 8 8 S13 S14 S17 19 S17 35 S8 S17 28 34 S8 5 S15 S10 37 S5 S17 14 S20 S16 S2 S10 S19 S1
S17
S11
9 S6 38 3
1
S20 S10 15 S1
S7
S4 S10
12 S4
4
21
S9
S3 S10
6
S10 S20
S10
30
17
S17 S6
1-6
S11
36 2 23 S18
1-2 FRAME ( VP-540：Above ZW65383, VP-300：Above ZW61510 ) PARTS LIST -Main PartsParts No.
PARTS LIST -Supplemental Parts-
Parts Name
Parts No.
Parts Name
1 21905192
ADAPTER,CLAMP MEDIA SP-540V
S1 31029101
BUSH,NB-19
2 7520501000
ASSY,CAP BOTTLE 2 FJ-52
S2 31029106
BUSH,SQUARE SB-6025
3 W700461240 ASSY,FAN JUNCTION BOARD VP-540
S3 31289111AS
CUPSCREW SET, M4*6 NI 100 PCS.
1000002653
BASE,BOTTOM VP-300
S4 31289109AS
CUPSCREW SET,M3*4 NI 100 PCS.
1000002527
BASE,BOTTOM VP-540
S5 31119904
PIN,SPRING 2.5*8 SUS STRAIGHT 50 PCS
5 1000002589
BASE,RAIL VP-540
S6 31129101
PIPE SET,POLYCA 3*6*8 20PCS
6 21985140
BRACKET,INK CATCH TANK SP-540V
S7 31149706AS
RING SET,E-RING ETW-10 SUS 20 PCS
7 12159573
BUSH,80F-0603
S8 31149705
RING SET,E-RING ETW-7 SUS 50PCS
8 12159563
BUSH,80F-1006
S9 31409702
SADDLE SET,LOCKING WIRE LES-1010 20P
9 12159508
BUSH,SHAFT OILES 80F-1206
S10 31409801AS
SADDLE,LOCKING WIRE LWS-0711Z 20P
10 1000002176
CABLE-ASSY,PINCH U/D SENSOR VP-540
S11 31049171AS
SCREW SET,CAP M3*12 NI 50 PCS.
11 21745109
COLLAR,LEVER FJ-540
S12 31049142AS
SCREW SET,CAP M3*6 NI MEC 20 PCS
12 1000002630
COVER,SCAN MOTOR VP-540
S13 31049173AS
SCREW SET,CAP M4*10 NI 50 PCS.
13 1000002528
FRAME,MIDDLE L VP-540
S14 31049137AS
SCREW SET,CAP M4*25 3CBC 20 PCS
14 1000002529
FRAME,MIDDLE R VP-540
S16 31799107
SCREW SET,CAP M4*6 NI 20PCS
15 1000002548
FRAME,SCAN MOTOR VP-540
S17 31049169AS
SCREW SET,CAP M4*8 3CBC+PW 20PCS
16 1000002518
FRAME,SIDE L VP-540
S18 31239125AS
SCREW SET,W-SEMS M3*8 SUS 50 PCS.
17 1000002545
FRAME,SIDE R VP-540
S19 31179106
SCREW,JACK UP SP-540V
18 22305101
GUIDE,LEVER SP-300
S20 31069104
SCREW,CAP M4*6+FL NI
19 22485104
KNOB FJ-50
4
20 1000002556
LEVER,CAM PINCH VP-540
21 22155763
OILES BUSH 80F-0806
22 22175105
PINCH ROLL SPRING
23 22055474
PLATE,INK CATCH TANK FJ-52
24 1000002609
PLATE,LEVER LINK VP-540
25 15229506
SENSOR INTERRUPTER,GP1A05A5
26 22145393
SHAFT,JOINT PNC-960
27
22295270 1000002526
SHAFT,SQUARE SP-300 SHAFT,SQUARE VP-540
28 22035196
STAND,LEVER SP-300
29 1000002629
STAY,COVER UNDER VP-540
30 1000002558
STAY,FRAME SIDE R VP-540
31 1000002555
STAY,LEVER SENSOR VP-540
32 1000002631
STAY,PINCH LEVER ADJUST VP-540
33 1000002551
STAY,PINCH LEVER VP-540
34 1000002569
STAY,SUPPORT INKCARTRIDGE VP-540
35 1000004193
SUPPORT,FRAME R TYPE2 VP-540
36 1000003088
PAD,BASE BOTTOM VP-540
37 1000003087
PAD,SUPPORT FRAME R VP-540
38 1000002168
CABLE-ASSY,FAN VP-540
Revised 6
1-7
Revised 2
1-3 DRIVE UNIT ( VP-540：Below ZW65382, VP-300：Below ZW61509 ) S7
S7 S7
71
79 S12
S12
35 S6 S24
77 64
13
5
S7
70 8 S7 S1
59 S23 26 S12 S23 S22 21 42 33 28 S26 S22
S7 75 S28 S14
41 76 55 S27
S28 S22 69 S18 27 66 S22 S5 11 12 S2 60 39 S21 73 S8 S8 S10 S20 68 53 40 51 S19 S7 37 20 S9 9 S21
54
S12 S15 S22
29 Revised 11
S7
S12 24
S12
36 S4 36
S2
31 81 31
14 46
50
22
17 S12 80 36 Revised 7 S2 82 S12 58 4 S12 S12 2 S7 S7 2 S2 S12 S7 2 S12 31
S7
52 S9
44
25
36
S12
S25
38
38
80
1 S11 S11
Revised 5
S7
9
S21
3 63 30
45 72 S5 43 S19 S13 62 56 S7 S18 6 16 49 S19 S19 S10 34 Revised 1 27 Revised 6 47 56 15 78 S20 61 S8 18 67 65 84 S3 10 S22 S5 83 19 S17 S14 S8 74 S22 S5 S22 7 S3 57 S7 23 32 S21 S22 1 S22 69 S11
S16
1-8
1-3 DRIVE UNIT ( VP-540：Below ZW65382, VP-300：Below ZW61509 ) PARTS LIST -Main Parts1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 49 50 50 51 52 53 54
Parts No. 6700469030 W700461290 W7004612A0 W7004612B0 W700461260 6700469020 11869103 1000002605 1000002589 1000002533 1000002671 1000002547 23415124 1000002169 23415114 1000002178 1000002188 23475213 23475240 1000002167 21365103 1000002646 1000002592 1000002711 1000002708 1000002647 1000003037 1000002710 1000002593 1000003823 1000002552 1000002549 1000006244 1000002660 1000005176 1000003086 1000001905 21685128 1000003084 1000002673 1000005503 1000003293 1000002603 1000002666 1000002562 1000001555 21655131 22115121 22535287 1000002971 1000002970 1000002685 1000002196 1000002145 1000002535 1000002581 1000002675 1000002612 22055316 1000002672 1000002615 1000002658 1000005171 1000002659 1000002543
PARTS LIST -Main Parts-
Parts No. Parts Name Parts Name ASSY,PULLEY VP-540 55 22175870 R-BEARING JIS 6800ZZ(B7) ASSY,FLEX1 VP-540 56 15229506 SENSOR INTERRUPTER,GP1A05A5 ASSY,FLEX2 VP-540 57 1000001480 SHAFT,DRIVE PULLEY XC-540 ASSY,FLEX3 VP-540 58 1000003089 SHEET,FRAME SUPPORT RAIL VP-540 Revised 2 ASSY,GRIT ENCODER BOARD VP-540 1000003097 SHEET,HOLDER CABLE VP-300 59 ASSY,SCAN MOTOR VP-540 1000003096 SHEET,HOLDER CABLE VP-540 BALL,4MM 60 1000001479 SHAFT,IDLE PULLEY XC-540 BASE,G-ENCODER SENSOR VP-540 61 22295117 SHAFT,LOCK CJ-70 BASE,RAIL VP-540 1000002665 SHEET,LINEAR SCALE VP-300 62 BASE,SCAN DRIVE VP-540 1000002544 SHEET,LINEAR SCALE VP-540 Revised 1 BELT,100S2M1539LW-C 1000002712 SHEET,RAIL UNDER VP-300 63 BELT,150S2M2153LW-C 1000002709 SHEET,RAIL UNDER VP-540 CABLE-ASSY,G-MOTOR SP-300 64 1000002162 SHEET,ROTARY DISK SLIT 360LPI CABLE-ASSY,GRIT ENCODER VP-540 65 22185101 SLIDER,LOCK CJ-70 CABLE-ASSY,MAINT-COVER SW SP-300 66 7876709020 ASSY,FEED MOTOR SP-540V CABLE-ASSY,PRI-CAR ORG VP-540 67 22175134 SPRING,A CJ-70 CABLE-ASSY,SCAN MOTOR VP-540 68 22175122 SPRING,BACKUP PNC-960 CABLE-CARD,36P1 2000L BB 69 22175157 SPRING,C P-ROLLER CM-500 CABLE-CARD,36P1 2670L BB HIGH-V 70 1000002596 STAY,G-ENCODER SENSOR VP-540 CABLE-ASSY,CUT-CAR ORG VP-540 71 1000002602 STAY,GUIDE FLEX VP-540 CASE,LOCK CJ-70 72 22715469 STAY,HOLD SHAFT SQUARE SP-500 COVER,ENCODER VP-540 73 1000002597 STAY,RAILGUIDE L VP-540 COVER,FEED GEAR VP-540 74 1000002534 STAY,SHAFT DRIVE PULLEY VP-540 COVER,INK CARTRIDGE FLEX VP-300 75 1000002554 STAY,SUPPORT RAIL L VP-540 COVER,INK CARTRIDGE FLEX VP-540 76 22135346 STOPPER,CAM CM-500 Revised 1 COVER,INNER VP-540 77 1000002594 STOPPER,GRIT-ENCORDER VP-540 COVER,JUNCTION BOARD VP-540 78 22135441 STOPPER,LINEAR SCALE FJ-540 Revised 11 COVER,RAIL SIDE VP-540 79 1000003036 SUPPORT, CABLE Revised 5 FLANGE,GRIT-ENCORDER VP-540 80 1000004142 SUPPORT,GUIDE CABLE TYPE2 VP-540 Revised 6 FLANGE,MOTOR SCAN VP-540 81 1000003151 PAD,GUIDE TUBE VP-540 Revised 2,7 FRAME,FEED MOTOR VP-540 82 1000004149 FILTER(E),FRC-40-12-1.7-013 FRAME,SUPPORT AUTO CUTTER VP-540 83 1000003821 SPACER,FLANGE VP-540 Revised 6 FRAME,SUPPORT AUTO CUTTER 2 VP-540I Revised 11 84 1000003822 BASE,FLANGE VP-540 FRAME,SUPPORT RAIL VP-300 Revised 8 FRAME,SUPPORT RAIL RS-540 PARTS LIST -Supplemental PartsParts No. FILTER(E),RAIL SHIELD VP-540 Parts Name GEAR,H187S20(B8) S1 31029101 BUSH,NB-19 GEAR,H300 S10(B6C16POM) S2 31029106 BUSH,SQUARE SB-6025 Revised 1 FILTER(E),SFT-36SN S3 31329501AS CLAMP SET,PUSH MOUNT RT30SSF5 20P GUIDE,CUT CABLE VP-300 S4 3000000033 CLAMP,WIRE PLESS RFC-45VO Revised 8 GUIDE,CUT CABLE VP-540_01 S5 31289111AS CUPSCREW SET, M4*6 NI 100 PCS. Revised 2 GUIDE,TUBE TYPE3 VP-540 S6 31289112AS CUPSCREW SET,M3*10 NI 100 PCS. HOLDER,BACKUP SHAFTSQUARE VP-540 S7 31289109AS CUPSCREW SET,M3*4 NI 100 PCS. HOLDER,CABLE VP-300 S8 31289102AS CUPSCREW SET,M3*6 NI 50 PCS. HOLDER,CABLE VP-540 S9 31119904 PIN,SPRING 2.5*8 SUS STRAIGHT 50 PCS HOLDER,IDLE PULLEY XC-540 S10 31129102 PIPE SET,POLYCA 4*8*10 20PCS HOLDER,LINEAR SCALE CJ-70 S11 31149704AS RING SET,E-RING ETW-6 SUS 100 PCS HOUSING,R-BEARING FRAME FJ-540 S12 31299102AS RIVET SET,NYLON P2655B 20 PCS. LABEL,CAUTION CARRIAGE #LA266 S13 31409702 SADDLE SET,LOCKING WIRE LES-1010 20P LABEL,G-ROLLER 170 VP-540 #LA978 S14 31409801AS SADDLE,LOCKING WIRE LWS-0711Z 20P LABEL,G-ROLLER 50 VP-540 #LA977 S15 31019149 SCREW SET,BINDING M2.3*8 3CBC 100PCS LABEL,PINCH ROLL VP-540#LA968 S16 31049155AS SCREW SET,CAP M3*12 BC+PW 20 PCS. L-BEARING,SSR15XW1GGE/W2GE+1440L S17 31049171AS SCREW SET,CAP M3*12 NI 50 PCS. L-BEARING,SSR15XW1GGE/W2GE+2050L S18 31049170AS SCREW SET,CAP M3*8 NI 50 PCS. LOCK,STAY VP-540 S19 31049173AS SCREW SET,CAP M4*10 NI 50 PCS. PLATE,CUT ORIGIN VP-540 S20 31049174AS SCREW SET,CAP M4*15 NI 20 PCS. PLATE,HOLDER CABLE VP-300 S21 31049137AS SCREW SET,CAP M4*25 3CBC 20 PCS PLATE,HOLDER CABLE VP-540 S22 31049169AS SCREW SET,CAP M4*8 3CBC+PW 20PCS PLATE,LINEAR SCALE CJ-70 S23 31199701AS SCREW SET,SET WP M3*3 NI 20 PCS PLATE,RAIL REAR VP-300 S24 31229103AS SCREW SET,TRUSS M2*6 NI 100 PCS PLATE,RAIL REAR VP-540 S25 31239103AS SCREW SET,W-SEMS M3*8 NI+PW 50 PCS RAIL,GUIDE VP-300 S26 31019703 SCREW,BINDING P-TIGHT M3*8 3C 100P Revised 8 RAIL,GUIDE RS-540 S27 31049117 SCREW,CAP M4*12 NI+PW 4*9*0.8 20PCS RAIL,LINEAR SCALE VP-300 S28 31069104 SCREW,CAP M4*6+FL NI RAIL,LINEAR SCALE VP-540 1-9
1-3 DRIVE UNIT ( VP-540：Above ZW65383, VP-300：Above ZW61510 )
S7
S7 S7
71
79 S12
S6 S24 13
5
S23 Revised 6 26 S12 S23 S22 21 42 33 28 S26
S7
70 8 S7 S1
S22
S7
54
80
S28 S14
41 76 55 S27
S28 S22 69 S18 27 66 S22 S5 11 12 S2 60 39 S21 73 S8 S8 S10 S20 68 53 40 51 S19 S7 37 20 S9 9 S21 S12 S15
S22
29 Revised 11
Revised 5
75
S7
S12 24
S4 36
14 46
38
50
22
S2 80 36 S2
S12 S12 4
31
S12 2 S7
2
52 S9
S21
82
S12 S2 S7 S12 S7 2 S12 3
63 30
9 45 72 S5 43 S19 S13 62 56 S7 S18 6 16 49 S19 S19 S10 Revised 34 27 47 56 15 78 S20 61 S8 18 67 65 84 S3 10 S22 S5 83 19 S17 S14 S8 74 S22 S5 S22 7 S3 57 S7 23 32 S21 S22 1 S22 69 S11
1-10
17
58
31 S7
S16
25
36
31 81
44
S7
38
S12
S25
35
S12
36
1 S11 S11
S12
82 59
77 64
Revised 2
Revised 1
1-3 DRIVE UNIT ( VP-540：Above ZW65383, VP-300：Above ZW61510 ) PARTS LIST -Main Parts1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 49 50 50 51 52 53 54
Parts No. 6700469030 W700461290 W7004612A0 W7004612B0 W700461260 6700469020 11869103 1000002605 1000002589 1000002533 1000002671 1000002547 23415124 1000002169 23415114 1000002178 1000002188 23475213 23475240 1000002167 21365103 1000002646 1000002592 1000002711 1000002708 1000002647 1000003037 1000002710 1000002593 1000003823 1000002552 1000002549 1000006244 1000002660 1000005176 1000003086 1000001905 21685128 1000003084 1000002673 1000005503 1000003293 1000002603 1000002666 1000002562 1000001555 21655131 22115121 22535287 1000002971 1000002970 1000002685 1000002196 1000002145 1000002535 1000002581 1000002675 1000002612 22055316 1000002672 1000002615 1000002658 1000005171 1000002659 1000002543
PARTS LIST -Main Parts-
Parts Name ASSY,PULLEY VP-540 ASSY,FLEX1 VP-540 ASSY,FLEX2 VP-540 ASSY,FLEX3 VP-540 ASSY,GRIT ENCODER BOARD VP-540 ASSY,SCAN MOTOR VP-540 BALL,4MM BASE,G-ENCODER SENSOR VP-540 BASE,RAIL VP-540 BASE,SCAN DRIVE VP-540 BELT,100S2M1539LW-C BELT,150S2M2153LW-C CABLE-ASSY,G-MOTOR SP-300 CABLE-ASSY,GRIT ENCODER VP-540 CABLE-ASSY,MAINT-COVER SW SP-300 CABLE-ASSY,PRI-CAR ORG VP-540 CABLE-ASSY,SCAN MOTOR VP-540 CABLE-CARD,36P1 2000L BB CABLE-CARD,36P1 2670L BB HIGH-V CABLE-ASSY,CUT-CAR ORG VP-540 CASE,LOCK CJ-70 COVER,ENCODER VP-540 COVER,FEED GEAR VP-540 COVER,INK CARTRIDGE FLEX VP-300 COVER,INK CARTRIDGE FLEX VP-540 COVER,INNER VP-540 COVER,JUNCTION BOARD VP-540 COVER,RAIL SIDE VP-540 FLANGE,GRIT-ENCORDER VP-540 Revised 6 FLANGE,MOTOR SCAN VP-540
55 56 57 58 59 60 61 62 63
Parts No. 22175870 15229506 1000001480 1000003089 1000003097 1000003096 1000001479 22295117 1000002665 1000002544 1000002712 1000002709 1000002162 22185101 7876709020 22175134 22175122 22175157 1000002596 1000002602 22715469 1000002597 1000002534 1000002554 22135346 1000002594 22135441 1000003036 1000004142 1000003151 12399352 1000003821 1000003822 1000004149
Parts Name R-BEARING JIS 6800ZZ(B7) SENSOR INTERRUPTER,GP1A05A5 SHAFT,DRIVE PULLEY XC-540 SHEET,FRAME SUPPORT RAIL VP-540 SHEET,HOLDER CABLE VP-300 Revised 2 SHEET,HOLDER CABLE VP-540 SHAFT,IDLE PULLEY XC-540 SHAFT,LOCK CJ-70 SHEET,LINEAR SCALE VP-300 SHEET,LINEAR SCALE VP-540 Revised 1 SHEET,RAIL UNDER VP-300 SHEET,RAIL UNDER VP-540 SHEET,ROTARY DISK SLIT 360LPI SLIDER,LOCK CJ-70 ASSY,FEED MOTOR SP-540V SPRING,A CJ-70 SPRING,BACKUP PNC-960 SPRING,C P-ROLLER CM-500 STAY,G-ENCODER SENSOR VP-540 STAY,GUIDE FLEX VP-540 STAY,HOLD SHAFT SQUARE SP-500 STAY,RAILGUIDE L VP-540 STAY,SHAFT DRIVE PULLEY VP-540 STAY,SUPPORT RAIL L VP-540 Revised 1 STOPPER,CAM CM-500 STOPPER,GRIT-ENCORDER VP-540 Revised 11 STOPPER,LINEAR SCALE FJ-540 SUPPORT, CABLE SUPPORT,GUIDE CABLE TYPE2 VP-540 Revised 5 PAD,GUIDE TUBE VP-540 Revised 2 FILTER(E) FRC-45-12-6.5 SPACER,FLANGE VP-540 Revised 6 BASE,FLANGE VP-540 Revised 7 FILTER(E),FRC-40-12-1.7-013
64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 FRAME,FEED MOTOR VP-540 82 FRAME,SUPPORT AUTO CUTTER VP-540 83 FRAME,SUPPORT AUTO CUTTER 2 VP-540I Revised 11 84 FRAME,SUPPORT RAIL VP-300 85 FRAME,SUPPORT RAIL RS-540 Revised 8 PARTS LIST -Supplemental PartsFILTER(E),RAIL SHIELD VP-540 Parts No. Parts Name GEAR,H187S20(B8) S1 31029101 BUSH,NB-19 GEAR,H300 S10(B6C16POM) S2 31029106 BUSH,SQUARE SB-6025 Revised 1 FILTER(E),SFT-36SN S3 31329501AS CLAMP SET,PUSH MOUNT RT30SSF5 20P GUIDE,CUT CABLE VP-300 S4 3000000033 CLAMP,WIRE PLESS RFC-45VO GUIDE,CUT CABLE VP-540_01 Revised 8 S5 31289111AS CUPSCREW SET, M4*6 NI 100 PCS. Revised 2 GUIDE,TUBE TYPE3 VP-540 S6 31289112AS CUPSCREW SET,M3*10 NI 100 PCS. HOLDER,BACKUP SHAFTSQUARE VP-540 S7 31289109AS CUPSCREW SET,M3*4 NI 100 PCS. HOLDER,CABLE VP-300 S8 31289102AS CUPSCREW SET,M3*6 NI 50 PCS. HOLDER,CABLE VP-540 S9 31119904 PIN,SPRING 2.5*8 SUS STRAIGHT 50 PCS HOLDER,IDLE PULLEY XC-540 S10 31129102 PIPE SET,POLYCA 4*8*10 20PCS HOLDER,LINEAR SCALE CJ-70 S11 31149704AS RING SET,E-RING ETW-6 SUS 100 PCS HOUSING,R-BEARING FRAME FJ-540 S12 31299102AS RIVET SET,NYLON P2655B 20 PCS. LABEL,CAUTION CARRIAGE #LA266 S13 31409702 SADDLE SET,LOCKING WIRE LES-1010 20P LABEL,G-ROLLER 170 VP-540 #LA978 S14 31409801AS SADDLE,LOCKING WIRE LWS-0711Z 20P LABEL,G-ROLLER 50 VP-540 #LA977 S15 31019149 SCREW SET,BINDING M2.3*8 3CBC 100PCS LABEL,PINCH ROLL VP-540#LA968 S16 31049155AS SCREW SET,CAP M3*12 BC+PW 20 PCS. L-BEARING,SSR15XW1GGE/W2GE+1440L S17 31049171AS SCREW SET,CAP M3*12 NI 50 PCS. L-BEARING,SSR15XW1GGE/W2GE+2050L S18 31049170AS SCREW SET,CAP M3*8 NI 50 PCS. LOCK,STAY VP-540 S19 31049173AS SCREW SET,CAP M4*10 NI 50 PCS. PLATE,CUT ORIGIN VP-540 S20 31049174AS SCREW SET,CAP M4*15 NI 20 PCS. PLATE,HOLDER CABLE VP-300 S21 31049137AS SCREW SET,CAP M4*25 3CBC 20 PCS PLATE,HOLDER CABLE VP-540 S22 31049169AS SCREW SET,CAP M4*8 3CBC+PW 20PCS PLATE,LINEAR SCALE CJ-70 S23 31199701AS SCREW SET,SET WP M3*3 NI 20 PCS PLATE,RAIL REAR VP-300 S24 31229103AS SCREW SET,TRUSS M2*6 NI 100 PCS PLATE,RAIL REAR VP-540 S25 31239103AS SCREW SET,W-SEMS M3*8 NI+PW 50 PCS RAIL,GUIDE VP-300 S26 31019703 SCREW,BINDING P-TIGHT M3*8 3C 100P Revised 8 RAIL,GUIDE RS-540 S27 31049117 SCREW,CAP M4*12 NI+PW 4*9*0.8 20PCS RAIL,LINEAR SCALE VP-300 S28 31069104 SCREW,CAP M4*6+FL NI RAIL,LINEAR SCALE VP-540 1-11
1-4 HEAD CARRIAGE (VP-540)
S2
10
S2 S2 11
S2
44
S5 S2 Revised 2
S6
46
Revised 7
45
S2 S6
43 20
S2
S2 8 49 Revised 7 15 Revised 2
31
Revised 5
42 38
4
15
S2
35
36
33
S2
38 37 41
S4
17
23 26
2 16 21
S12
S2
34
1
28
12
27 22
13
5 S3
39
13
S13 S3
S12 S16 29
6 S11 24
S3
S3
S2 19 S11
S10
S15
S3
S8
32
S4
S7 39
S9
48 3
47
40
9
S1
S3
14 1-12
30
25
S4
7
18 S14
1-4 HEAD CARRIAGE (VP-540) PARTS LIST -Main PartsParts No.
PARTS LIST -Supplemental Parts-
Parts Name
1 21905166
ADAPTER,HEAD FJ-540
2 6085393800
ASSY,INK DAMPER L 3FAI 4 SJ-1000
Parts No. S1 31329601AS
Parts Name CLAMP SET,INSULOK T-18S 100 PCS.
S2 31289109AS
CUPSCREW SET,M3*4 NI 100 PCS.
3 W700461130 ASSY,LINEAR ENCODER BOARD VP-540
S3 31289102AS
CUPSCREW SET,M3*6 NI 50 PCS.
4 W700461110 ASSY,PRINT CARRIAGE BOARD VP-540
S4 31149703AS
RING SET,E-RING ETW-4 100 PCS.
5 1000002519
BASE,CARRIAGE AL VP-540
S5 31299102AS
RIVET SET,NYLON P2655B 20 PCS.
6 1000002520
BASE,HOLDER CARRIAGE VP-540
S6 31409801AS
SADDLE,LOCKING WIRE LWS-0711Z 20P
7 21775103
CAM,CARRIAGE FJ-540
S7 31679902AS
SCREW SET C-SEMS M2*8 NI 100 PCS
8 11769118
CLAMP,FCM2-S6-14
S8 31019148AS
SCREW SET,BINDING M2.6*4 NI 100 PCS
9 1000002588
COVER,HEAD BOARD VP-540
S9 31049173AS
SCREW SET,CAP M4*10 NI 50 PCS.
10 1000002632
COVER,PRINT CARRIAGE VP-540
S10 31049169AS
SCREW SET,CAP M4*8 3CBC+PW 20PCS
11 1000002652
COVER,PRINT JUNCTION VP-540
S11 31049169AS
SCREW SET,CAP M4*8 3CBC+PW 20PCS
12 1000002523
FRAME,CARRIAGE U/D VP-540
S12 31089121AS
SCREW SET,PAN M2.3*8 NI+PW 100PCS
13 1000003076
GUIDE,CARRIAGE CAP VP-540
S13 31179908AS
SCREW SET,UREA M3*20 N-1 WH 50PCS
14 22135440
GUIDE,HEAD AL FJ-540
S14 31239125AS
SCREW SET,W-SEMS M3*8 SUS 50 PCS.
15 1000003293
GUIDE,TUBE TYPE3 VP-540
S15 31799103
SCREW SET,CAP M3*15 NI 20PCS
16 1000002201
ASSY,HEAD INKJET SOL XC-540
S16 31199905AS
SCRW SET,SET CONE M3*16 NI 20 PCS
17 1000002587
LEVER,CARRIAGE VP-540
18 21345105
LOCK,CJ-500
19 22395108
MAGNET,CJ-500
Revised 2
20 1000002586
PLATE,DAMPER VP-540
21 22055547
PLATE,GND FJ-540
22 22055548
PLATE,SLIDER CARRIAGE FJ-540
23 15229506
SENSOR INTERRUPTER,GP1A05A5
24 1000002521
SHAFT,HEXAGON CARRIAGE VP-540
25 22185127
SLIDER,CARRIAGE FJ-540
26 1000002623
SPACER,U/D LEVER VP-540
27 22175159
SPRING,CARRIAGE SIDE FJ-50
28 22175520
SPRING,HEAD ADJUST 500 FJ-540
29 22175519
SPRING,HEAD PRESS 500 FJ-540
30 22625109
SPRING,PULL CARRIAGE 3500 FJ-540
31 1000003863
STAY,CARRIAGE TUBE TYPE2 VP-540
32 1000000417
STAY,ENCORDER SENSOR SP-540V
33 1000005168
STAY,HOLDER CARRIAGE BOARD RS-540
34 1000002522
SUPPORT,CARRIAGE BOARD VP-540
35 1000002643
SUPPORT,DAMPER VP-540
Revised 5
36 1000002679
ADAPTER,JUNCTION VPY306
37 11909167
ADAPTER,SCREW 3FAI FJ-540
38 1000003136
ASSY,TUBING 3*150MM VP-540
39 1000003032
BASE,CARRIAGE SIDE AL VP-540
40 23475206
CABLE-CARD 21P1 330L BB
41 11659249
HOLDER,RING O 3FAI FJ-540
42 1000002681
TUBE,SJ-RDG3*4 4LINK VP-540
43 1000003031
SUPPORT,ADJUST SCREW VP-540
44 1000003075
PAD,PRINT CARRIAGE L VP-540
45 1000003074
PAD,PRINT CARRIAGE R VP-540
46 1000002753
LABEL,READ MANUAL VP-540#LA969
47 1000002171
CABLE-ASSY,HEAD U/D SENSOR VP-540
48 1000002174
CABLE-ASSY,LINEAR ENCODER VP-540
49 1000004149
FILTER(E),FRC-40-12-1.7-013
Revised 8
Revised 7
1-13
1-5 HEAD CARRIAGE (VP-300) S2
24
S1
14
15 S2
S2
S3 S1 Revised 2
S4
21
Revised 7
S1 25 S4
33
30
Revised 5
26 S1
36 7
6
18
S1 12 38 Revised 7 18 Revised 2
32
S1
2 3 20
S1
35
37 5
7
S6
31
4 11
13
19 27
S8
S1
S1 23 S7
1
28
34
S7
S7
S5
22 S10
9 S2 S2 16
8 9
S2 S2
10
16
S9 S8
S2
S11 29
Revised 2
S2
17
1-14
1-5 HEAD CARRIAGE (VP-300) PARTS LIST -Main PartsParts No. 1 21905166
PARTS LIST -Supplemental Parts-
Parts Name
Parts No.
Parts Name
ADAPTER,HEAD FJ-540
S1 31289109AS
CUPSCREW SET,M3*4 NI 100 PCS.
2 1000002679
ADAPTER,JUNCTION VPY306
S2 31289102AS
CUPSCREW SET,M3*6 NI 50 PCS.
3 11909167
ADAPTER,SCREW 3FAI FJ-540
S3 31299102AS
RIVET SET,NYLON P2655B 20 PCS.
4 6085393800
ASSY,INK DAMPER L 3FAI 4 SJ-1000 Revised 1
S4 31409801AS
SADDLE,LOCKING WIRE LWS-0711Z 20P
5 W700461130 ASSY,LINEAR ENCODER BOARD VP-540
S5 31679902AS
SCREW SET C-SEMS M2*8 NI 100 PCS
6 W700461110 ASSY,PRINT CARRIAGE BOARD VP-540
S6 31019148AS
SCREW SET,BINDING M2.6*4 NI 100 PCS
7 1000003136
ASSY,TUBING 3*150MM VP-540
S7 31049169AS
SCREW SET,CAP M4*8 3CBC+PW 20PCS
8 1000002661
BASE,CARRIAGE AL VP-300
S8 31089121AS
SCREW SET,PAN M2.3*8 NI+PW 100PCS
9 1000003032
BASE,CARRIAGE SIDE AL VP-540
S9 31179908AS
SCREW SET,UREA M3*20 N-1 WH 50PCS
10 1000002662
BASE,HOLDER CARRIAGE VP-300
S10 31239125AS
SCREW SET,W-SEMS M3*8 SUS 50 PCS.
11 23475206
CABLE-CARD 21P1 330L BB
S11 31199905AS
SCRW SET,SET CONE M3*16 NI 20 PCS
12 11769118
CLAMP,FCM2-S6-14
13 1000002588
COVER,HEAD BOARD VP-540
14 1000002632
COVER,PRINT CARRIAGE VP-540
15 1000002652
COVER,PRINT JUNCTION VP-540
16 1000003076
GUIDE,CARRIAGE CAP VP-540
17 22135440
GUIDE,HEAD AL FJ-540
18 1000003293
GUIDE,TUBE TYPE3 VP-540
19 1000002201
ASSY,HEAD INKJET SOL XC-540
20 11659249
HOLDER,RING O 3FAI FJ-540
21 1000002753
LABEL,READ MANUAL VP-540#LA969
22 21345105
LOCK,CJ-500
23 22395108
MAGNET,CJ-500
24 1000003075
PAD,PRINT CARRIAGE L VP-540
25 1000003074
PAD,PRINT CARRIAGE R VP-540
26 1000002664
PLATE,DAMPER VP-300
27 22055547
PLATE,GND FJ-540
28 22175520
SPRING,HEAD ADJUST 500 FJ-540
29 22175519
SPRING,HEAD PRESS 500 FJ-540
30 1000003863
STAY,CARRIAGE TUBE TYPE2 VP-540
31 1000000417
STAY,ENCORDER SENSOR SP-540V
32 1000002524
STAY,HOLDER CARRIAGE BOARD VP-540
33 1000003031
SUPPORT,ADJUST SCREW VP-540
34 1000002663
SUPPORT,CARRIAGE BOARD VP-300
35 1000002643
SUPPORT,DAMPER VP-540
36 1000002670
TUBE,SJ-RDG3*4 4LINK VP-300
37 1000002174
CABLE-ASSY,LINEAR ENCODER VP-540
38 1000004149
FILTER(E),FRC-40-12-1.7-013
Revised 2 Revised 2
Revised 5
Revised 7
1-15
1-6 BASE FRAME S3
S12
S5
1 S4 S5
S7
2
8
S13 4
20
4
S14
S12
S3 19 S14 S3 215
17
S4
4
6 19
S2 5 S14 S3
S3
S4 23
4 3
17
S10
21 S2 10 23
S3
S14 S10
S4 12
9
S11
S7
S8 18
22 11 22
11 18
S14 S14 S15
S14
S1 14
15
16
S14 S13
S13
13 S6
S14 S14
7 S9
1-16
S3
1-6 BASE FRAME PARTS LIST -Main Parts-
1 2 3 4
PARTS LIST -Supplemental Parts-
Parts No.
Parts Name
1000002654
APRON,B VP-300
S1 31029101
BUSH,NB-19
1000002553
APRON,B VP-540
S2 31329501AS
CLAMP SET,PUSH MOUNT RT30SSF5 20P
1000002152
APRON,F AL VP-300
S3 31289109AS
CUPSCREW SET,M3*4 NI 100 PCS.
1000002148
APRON,F AL VP-540
S4 31289102AS
CUPSCREW SET,M3*6 NI 50 PCS.
1000002655
APRON,F UNDER VP-300
S5 31279106
LABEL,CAUTION HOT SURF NO.778
1000002542
APRON,F UNDER VP-540
S6 31299102AS
RIVET SET,NYLON P2655B 20 PCS.
1000002166
ASSY,CORD HEATER VP-300
S7 31409702
SADDLE SET,LOCKING WIRE LES-1010 20P
1000002165
ASSY,CORD HEATER VP-540
S8 31409801AS
SADDLE,LOCKING WIRE LWS-0711Z 20P
S9 31019124
SCREW SET,BINDING M3*35 NI 50 PCS
5 W700461270 ASSY,THERMISTOR BOARD VP-540
Parts No.
Parts Name
1000002151
BED,VP-300
S10 31019115AS
SCREW SET,BINDING M3*4 3CBC 100 PCS
1000002147
BED,VP-540
S11 31049170AS
SCREW SET,CAP M3*8 NI 50 PCS.
7 1000000764
FAN,A35577-55ROL
S12 31049173AS
SCREW SET,CAP M4*10 NI 50 PCS.
8 1000002584
FRAME,SIDE BED L VP-540
S13 31049169AS
SCREW SET,CAP M4*8 3CBC+PW 20PCS
PLATE,SHUTTER VP-300
S14 31019703
SCREW,BINDING P-TIGHT M3*8 3C 100P
PLATE,SHUTTER VP-540
S15 31179106
SCREW,JACK UP SP-540V
6
9
1000002657 1000002541
10 15099124
SENSOR,US-602SXTLAS 65OFF 50ON
11 15099115
SENSOR-INTERRUPTER GP2A25NJ
12 1000002600
SHUTTER,BED L VP-540
13 1000002599
SHUTTER,BED R VP-540
14 21625103
SHUTTER,HEATER CORD SP-300
15 1000002582
SPACER,BED LOWER VP-540
16 1000002583
SPACER,BED UPPER VP-540
17
1000002669
STAY,DRY HEATER VP-300
1000002606
STAY,DRY HEATER VP-540
18 1000002585 19 20
STAY,PAPER SENSOR VP-540
1000002668
STAY,PRINT HEATER VP-300
1000002590
STAY,PRINT HEATER VP-540
1000002656
PAD,CUTTER VP-300
1000002598
PAD,CUTTER VP-540
21 1000002181
CABLE-ASSY,THERMISTOR VP-540
22 1000002175
CABLE-ASSY,PAPER SENSOR VP-540
23 1000002184
CABLE-ASSY,THERMOSTAT VP-540
1-17
1-7 CHASSIS
S4 30 22
3 S4 S4
7
Revised 7 34
33
S9
25
32 4
10
S4
31 25
9
S1 S4
11
S8
19
S1
2
23
S1
S8
Revised 1 1
18
S8
S11 8
28
S4 S3
S5 S6
16 12
26
S10
14 21
S7
15 S2
5
S4
24
13
20 29
S4
6 S4
27
PARTS LIST -Main PartsParts No. 1 6700469010
Parts Name ASSY,MAIN BOARD VP-540
17
Parts No. Revised 1
Parts Name
26 1000002190
CABLE-ASSY,JUNBI B VP-540
2 W700461220 ASSY,POWER BOARD VP-540
27 1000002173
CABLE-ASSY,JUNBI E VP-540
3 1000002144
ASSY,SERVO BOARD VP-540
28 1000002177
CABLE-ASSY,POWER SERVO VP-540
4 15009101
BATTERY CR2032
29 1000002180
CABLE-ASSY,RELAY JUNCTION VP-540
5 1000002559
CHASSIS,VP-540
6 1000002633
COVER,CHASSIS VP-540
7 1000000012
FAN,109R0624H459
8 1000003085
FILTER(E),CHASSIS SHIELD VP-540
9 12559105
FUSE
32 11769118
CLAMP,FCM2-S6-14
10 1000003014
FUSE,154002.DR
33 1000004149
FILTER(E),FRC-40-12-1.7-013
30 31
23475216
CABLE-CARD,40P1 1400L BB
23475237
CABLE-CARD,40P1 2070L BB HIGH-V (For VP-540)
(For VP-300)
1000002044
CABLE-ASSY,117V SELECTOR XC-540 (For 117V)
1000002043
CABLE-ASSY,230V SELECTOR XC-540 (For 230V) Revised 7
11 1000003015
FUSE,1543.15DR
12 13429702
INLET AC P01CF01 15A250V
13 22535257
LABEL,CAUTION VOLTAGE #LA167
14 1000002682
LABEL,LAN VP-540#LA964
15 22535117
LABEL,POWER CM-500 NO.893
16 13129170
POWER SW AJ7201B
S1 31029106
17 12429114
POWER UNIT,ZWS150PAF-36J
S2 31329601AS
CLAMP SET,INSULOK T-18S 100 PCS.
18 1000002579
STAY,CABLE VP-540
S3 31289111AS
CUPSCREW SET, M4*6 NI 100 PCS.
19 1000002566
STAY,CHASSIS FAN VP-540
S4 31289109AS
CUPSCREW SET,M3*4 NI 100 PCS.
20 1000002189
CABLE-ASSY,JUNBI A VP-540
S5 31279116
LABEL,EARTH MARK-1 NO.E-580
21 23415116
CABLE ASSY,JUNBI D SP-300
S6 31279121
LABEL,FLASH-LIGHTING NO.E-582
22 23415117
CABLE ASSY,POWER MAIN SP-300
S7 31279191
LABEL,WARNING FUSE REPLACE #347
23 23475197
CABLE CARD 25P1 105L BB FJ-540
S8 31409801AS
SADDLE,LOCKING WIRE LWS-0711Z 20P
24 23415268 25
34
23475213
CABLE-CARD,36P1 2000L BB
23475240
CABLE-CARD,36P1 2670L BB HIGH-V (for VP-540）
(for VP-300）
PARTS LIST -Supplemental PartsParts No.
Parts Name BUSH,SQUARE SB-6025
CABLE-ASSY AC GROUND GREEN SP-540
S9 31019124
SCREW SET,BINDING M3*35 NI 50 PCS
1000002755
CABLE-ASSY,HEATER VP-300
S10 31289105AS
CUPSCREW SET, M3*6 3CBC 100 PCS
1000002183
CABLE-ASSY,HEATER VP-540
S11 31369102
SPACER,PCB SUPPORT PCB-8S
1-18
Revised 8
1-8 PINCH ROLLER
S2 18
S2
S4
17
12 3
16
13 3
14 9
15
1
S1
4 4
S1
8 5
8
6 S3 11
2
5 S1
7
6
S3 10
S3
PARTS LIST -Main Parts-
S3
7
S1
PARTS LIST -Supplemental Parts-
Parts No.
Parts Name
6700460210
ASSY,PINCHROLL L VP-540
S1 31149702AS
RING SET,E-RING ETW-3 100 PCS.
6700460220
ASSY,PINCHROLL R VP-540
S2 31019702AS
SCREW SET,BIND P-TIGHT M3*6 3C 100P
2 6700460300
ASSY,PINCHROLL C VP-540
S3 31249211AS
WASHER SET,PLAIN 4.3*7*0.5 NI 100P
3 21745101
COLLAR,P-ROLLER PNC-960
S4 31249303
WASHER SET,SPRING M3 NI 100 PCS
4 22195153
FRAME,PINCH ROLL SP-540V
5 22145416
LEVER,P-ROLLER PNC-960
6 11539104
PIN 3*35 SUS M6
7 22145831
PIN NO.1 (214-831)
8 22145832
PIN NO.2
9 22055264
PLATE,GUIDE P PNC-960
10 21565103
P-ROLLER FD16S4(B10) TYPE2
11 21565102
P-ROLLER TD16S4(B10) TYPE2
12 22625101
SPRING,PINCH LEFT SP-300
1
Parts No.
214-832
13 1000002648
SPRING,PINCH LEFT VP-540
14 22625102
SPRING,PINCH RIGHT SP-300
15 1000002649
SPRING,PINCH RIGHT VP-540
16 22715461
STAY,PINCH CENTER SP-540V
17 1000003028
STAY,PINCH SENSOR VP-540
18 1000002973
LABEL,PINCH SENSOR VP-540 #LA979 1-19
Parts Name
1-9 STAND
S2
3
S1 1
11
5
S2 5
9 S2
6
S2
11
S2 8
2 S2
10
S2
3
S1
S2
10
S2 9
7
4 7 S2
PARTS LIST -Main PartsParts No.
Parts Name
1 1000002578
ARM,L VP-540
2 1000002577
ARM,R VP-540
3 7498805000
ASSY STOPPER SCREW PNS-501
4 1000002636
ASSY,BASE STAND VP-540
5
1000002153
ASSY,SHAFT SHEET VP-300
1000001611
ASSY,SHAFT SHEET XC-540
9 10
Parts No.
Parts Name
1000002149
STAND,LEG VP-540
1000002678
STAY,STAND VP-300
1000002635
STAY,STAND VP-540
11 1000001579
STOPPER,SHAFT POM XC-540
PARTS LIST -Supplemental Parts-
6 21815106
BOLT,SHOULDER PNS-501
7 12329505
CASTER,BWS-50BN
S1 3000000036
Parts No.
NUT SET,SQUARE M5 8.5*8.5*2.3 3C 100PCS
8 1000002618
LEVER,BRAKE VP-540
S2 31049157
SCREW,CAP M6*20 3CBC+PW+SW
1-20
Parts Name
1-10 TOOL CARRIAGE S6 28
13
S5
S6
12
15
16
11
S6 7
26
S4 6 15
S3 S10
25
S4
29 S12
27 S5 9
5
S9 19
21 24
17 S5
20 10
4
S7
14
22
3
S1
S9 1
8 2
18 PARTS LIST -Main Parts-
S13
23
S11
S8 S2
Parts No. 1 22805292 2 22805291
Parts Name ASSY, CLAMP BLADE CM-500 ASSY, HOLDER BLADE CM-500
Parts No. 23 22175155 24 22715168
Parts Name SPRING,SCREW CM-500 STAY,AUTO CUTTER 2 CM-500
3 22805287
ASSY, PLATE CAM SLIDE CM-500
25 1000002531
STAY,CUT CARRIAGE BOARD VP-540
4 22805571
ASSY,CARRIAGE SP-300
26 1000002540
STAY,HOLDER BELT VP-540
5 W700461250 ASSY,CROP SENSOR BOARD VP-540 6 W700461120 ASSY,CUT CARRIAGE BOARD VP-540 7 W700461290 ASSY,FLEX1 VP-540 8 7488739000
BASE CUTTER CJ-500
9 1000002530
BASE,CUT CARRIAGE VP-540
10 1000002185 11
27 22535287 28
1000002674 1000002613
29 1000002187
CABLE-ASSY,PINCH SENSOR VP-540
23475207
CABLE-CARD,15P1 1900L BB
(For VP-300)
23475238
CABLE-CARD,15P1 2570L BB HIGH-V (For VP-540)
LABEL,CAUTION CARRIAGE #LA266 PLATE,CABLE CUT VP-300 PLATE,CABLE CUT VP-540 CABLE-ASSY,CROP SENSOR VP-540
PARTS LIST -Supplemental PartsParts No. S1 31029801AS
Parts Name BUSH SET,ROLL 2*4 3C100PCS
12 22025646
COVER,BELT HOLDER EGX-600
S2 31029803AS
BUSH SET,ROLL 3*5 3C 20PCS.
13 1000002570
COVER,CARRIAGE BOARD VP-540
S3 31329601AS
CLAMP SET,INSULOK T-18S 100 PCS.
14 22025269
COVER,CARRIAGE CM-500
S4 31289109AS
CUPSCREW SET,M3*4 NI 100 PCS.
1000002667
GUIDE,CABLE FLEX-CUT VP-300
S5 31289102AS
CUPSCREW SET,M3*6 NI 50 PCS.
1000002591
GUIDE,CABLE FLEX-CUT VP-540
S6 31299102AS
RIVET SET,NYLON P2655B 20 PCS.
16 21655232
HOLDER,BELT EGX-600
S7 31019148AS
SCREW SET,BINDING M2.6*4 NI 100 PCS Revised 6
17 22285503
NUT,PENHOLDER
S8 31019118AS
SCREW SET,BINDING M3*10 3CBC 100PCS
18 21495115
SCREW,BLADE SET CM-500
S9 31019116AS
SCREW SET,BINDING M3*6 3CBC 100 PCS
19 15099115
SENSOR-INTERRUPTER GP2A25NJ
S10 31069104
SCREW,CAP M4*6+FL NI
20 21475148
SHEET,FILTER CROP CJ-500
S11 31169103AS
SCREW SET,FLAT M3*6 3CBC 100 PCS
21 22175122
SPRING,BACKUP PNC-960
S12 31089110AS
SCREW SET,PAN M3*4 NI+PW 100 PCS
22 22175154
SPRING,BLADE UP CM-500
S13 31229103AS
SCREW SET,TRUSS M2*6 NI 100 PCS
15
1-21
1-11 WIPER SYSTEM
S1 20 S7
19
21
18 Revised 7
16
8
3
15
S5
3
5
2
12 S5
S1 4 17 6
S3
S5 10
5 11
7
S4 S6
14
13
S1
22 1
S2
S1
9
23
PARTS LIST -Main PartsParts No.
Parts Name
Parts No.
Parts Name
1 1000002576
BASE,WIPER MOTOR VP-540
18 1000003390
WIPER,HEAD FOR SOLINK
2 11929138
BELT,408P2M4-530
19 1000002573
COVER,SCRAPER VP-540
3 12159536
BUSH,B-S6-17
20 1000002571
HOLDER,SCRAPER VP-540
4 1000002572
COVER,WIPE VP-540
21 1000001658
WIPER,SCRAPER XC-540
5 21995104
FLANGE,PULLEY STX-7
22 1000002186
CABLE-ASSY,WIPER SENSOR VP-540
6 1000002574
FRAME,WIPER VP-540
23 1000002182
CABLE-ASSY,WIPER MOTOR VP-540
7 21685144
GEAR,S53S5(B15) FJ-540
8 21655245
HOLDER,WIPER FJ-540
9 22435106
MOTOR,103-593-1041
10 21545160
PAD,WIPER TRAY SJ-540
S1 31289109AS
CUPSCREW SET,M3*4 NI 100 PCS.
11 21975124
PULLEY,T14P2S4 + GEAR,S53
S2 31049171AS
SCREW SET,CAP M3*12 NI 50 PCS.
12 21975123
PULLEY,WD6.94S9
S3 31049170AS
SCREW SET,CAP M3*8 NI 50 PCS.
13 1000002575
RAIL,GUIDE WIPER VP-540
S4 31199701AS
SCREW SET,SET WP M3*3 NI 20 PCS
14 15229506
SENSOR INTERRUPTER,GP1A05A5
S5 31249952
WASHER SET,POLYSLIDER 2.6*5*.5 CUT 20PCS
15 1000004034
SHAFT,WIPE PULLEY XC-540
S6 31289102AS
CUPSCREW SET,M3*6 NI 50 PCS.
16 22155961
SHAFT,WIPER FJ-540
S6 31289102AS
CUPSCREW SET,M3*6 NI 50 PCS.
17 22175140
SPRING,TENSIONER STX-7
S7 31289112AS
CUPSCREW SET,M3*10 NI 100 PCS.
Revised 7
PARTS LIST -Supplemental PartsParts No.
Revised 8
1-22
Parts Name
1-12 PUMP SYSTEM
8 2 26
Revised 2
18 26
5 14
14
1
6
S4
20 S3 13 S4 S2
5
28
5
5 18 5 S2 S5 S7
21
24
S5
3
5
5
18
S1 S7
29
9
5
10
14
5 1
5
S2
14
18 24
11 S8
S2
S5
15 30 17
22
S5
S2 23
Revised 1
12
S9 27
12 19 31
Revised 1
23
23
S6 S2
23 27
25
16
1-23
4
7 S6
S2
1-12 PUMP SYSTEM PARTS LIST -Main PartsParts No.
PARTS LIST -Supplemental Parts-
Parts Name
Parts No.
Parts Name
1 1000002537
ARM,LINK UP VP-540
S1 31029106
BUSH,SQUARE SB-6025
2 1000002794
ASSY,CAP-TOP XC-540
S2 31289109AS
CUPSCREW SET,M3*4 NI 100 PCS.
3 1000002538
BASE,CAP VP-540
S3 31109601AS
NUT SET,SQUARE M3*6*1.6 FE NI 100PCS
4 22175815
BEARING F8-16ZZ
S4 31019116AS
SCREW SET,BINDING M3*6 3CBC 100 PCS
5 1000000796
BUSH,80F-0503
S5 31049169AS
SCREW SET,CAP M4*8 3CBC+PW 20PCS
6 21365121
CASE,CAP TOP FJ-540
S6 31199701AS
SCREW SET,SET WP M3*3 NI 20 PCS
7 1000002564
COUPLING,PUMP VP-540
S7 31179106
SCREW,JACK UP SP-540V
8 22025671
COVER,CAP CASE FJ-540
S8 31289111AS
CUPSCREW SET, M4*6 NI 100 PCS.
9 12239406
CUSHION,TM-96-6
S9 31329601AS
CLAMP SET,INSULOK T-18S 100 PCS.
10 1000002536
FRAME,BACK-UP CAP VP-540
11 1000002580
FRAME,BASE CAP VP-540
12 21685122
GEAR,S10S20
13 22135616
GUIDE,CAP CASE FJ-540
14 11659249
HOLDER,RING O 3FAI FJ-540
15 22435106
MOTOR,103-593-1041
16 1000002595
PLATE,P-BEARING VP-540
17 1000001585
PLATE,P-MOTOR XC-540
18 1000002539
SHAFT,CAP VP-540
19 1000002563
SHAFT,PUMP VP-540
20 22175334
SPRING,CAP HEAD FJ-540
21 1000002561
SPRING,CAP SWING VP-540
22 1000002565
STAY,PUMP ASSY VP-540
23 1000002019
STOPPER,PUMP XC-540
24 1000002645
STOPPER,SHAFT CAP VP-540
25 6700319010
ASSY,PUMP SUB XC-540
26 1000002095
FITTING,TUBE PP VFY206
27 1000002119
TUBE,EPDM ID2-OD4 310MM
28 1000003033
STAY,GUIDE CAP-CASE VP-540
29 1000003104
SHEET,BASE CAP VP-540
30 1000002179
CABLE-ASSY,PUMP MOTOR VP-540
31 1000003383
ASSY,TUBING 2*30MM VP-540
Revised 2
Revised 1
1-24
Revised 1
1-13 INK SYSTEM ( VP-540：Below ZX68080, VP-300：Below ZV60253 )
S3 S4
S2 15
Revised 10
S2 S3 15
S2 20
11
7 S1
S5
Revised 10
5
21 19 17 9 2 18 1 2118 9 2 1 9 1 9 1 5
S5 S5 19
8
17
Cut to 300mm when using.
S2
S2
14
16 3 10
13
S2 12
S2
4 6
PARTS LIST -Main PartsParts No. 1 11909133
Parts Name ADAPTER,SCREW 2FAI FJ-50
Parts No. 16 21435109
Parts Name TUBE,SILICONE 3*5*8 FJ-540
2 1000001589
ADAPTER,TUBE 2-3FAI XC-540
17 1000002680
ADAPTER,JOINT VPI336
3 W700461280
ASSY,CARTRIDGE IC BOARD VP-540
18 11909167
ADAPTER,SCREW 3FAI FJ-540
4 W700461230
ASSY,FEED MOTOR BOARD VP-540
19 1000003136
ASSY,TUBING 3*150MM VP-540
5 1000002423
ASSY,TUBING 2*210MM XC-540
20 1000003038
COVER,CARTRIDGE IC VP-540
6 1000002568
BASE,INKCARTRIDGE VP-540
21 11659249
HOLDER,RING O 3FAI FJ-540
7 1000002172
CABLE-ASSY,INK CARTRIDGE VP-540
8 11659218
HOLDER,I/C SC-500
9 11659149
HOLDER,RING O 2FAI FJ-50
PARTS LIST -Supplemental Parts-
10 22055435
PLATE,INK FJ-500
11 1000002560
PLATE,INK JOINT VP-540
Parts No. S1 31329601AS
CLAMP SET,INSULOK T-18S 100 PCS.
12 1000001473
PLATE,HOLDER I/C XC-540
S2 31289109AS
CUPSCREW SET,M3*4 NI 100 PCS.
13 21475153
SHEET,INKCARTRIDGE SP-300
S3 31409801AS
SADDLE,LOCKING WIRE LWS-0711Z 20P
14 22625103
SPRING,PRESS CARTRIDGE SP-300
S4 31019801
SCREW,BINDING S-TIGHT M3*6 3C 100PCS
15 1000002640
SUPPORT,TUBE VP-540
S5 31799103
SCREW SET,CAP M3*15 NI 20PCS
1-25
Parts Name
1-13 INK SYSTEM ( VP-540：Above ZX68081, VP-300：Above ZX62254 )
S3 S4
S2 15
Revised 10
S2 S3 15
S2 20
11
7 S1 S5 Revised 8
9 2 1 9
S5 S5
9 2 1
1
8
5
S2
1
Cut to 300mm when using.
14
16
9
5
S2
3 10
13
S2 12
S2
4 6
PARTS LIST -Main PartsParts No. 1 11909133
Parts Name
Parts No.
ADAPTER,SCREW 2FAI FJ-50 Revised 8
2 1000004796
ADAPTER,JOINT 2-3FAI RS-540
3 W700461280
ASSY,CARTRIDGE IC BOARD VP-540
4 W700461230 5 1000002424
ASSY,FEED MOTOR BOARD VP-540 ASSY,TUBING 2*310MM XC-540 Revised 8
6 1000002568
BASE,INKCARTRIDGE VP-540
7 1000002172
CABLE-ASSY,INK CARTRIDGE VP-540
8 11659218
HOLDER,I/C SC-500
Parts Name
16 21435109
TUBE,SILICONE 3*5*8 FJ-540
20 1000003038
COVER,CARTRIDGE IC VP-540
9 11659149
HOLDER,RING O 2FAI FJ-50
PARTS LIST -Supplemental Parts-
10 22055435
PLATE,INK FJ-500
11 1000002560
PLATE,INK JOINT VP-540
Parts No. S1 31329601AS
CLAMP SET,INSULOK T-18S 100 PCS.
12 1000001473
PLATE,HOLDER I/C XC-540
S2 31289109AS
CUPSCREW SET,M3*4 NI 100 PCS.
13 21475153
SHEET,INKCARTRIDGE SP-300
S3 31409801AS
SADDLE,LOCKING WIRE LWS-0711Z 20P
14 22625103
SPRING,PRESS CARTRIDGE SP-300
S4 31019801
SCREW,BINDING S-TIGHT M3*6 3C 100PCS
15 1000002640
SUPPORT,TUBE VP-540
S5 31799103
SCREW SET,CAP M3*15 NI 20PCS
1-25
Parts Name
1-14 ACCESSORY ( VP-540：Below ZW65382, VP-300：Below ZW61509 )
14 27 117V
44 36
42
37
4
3
18
Revised11
230V
240VA
240VE
5
44
2
1
16
11
11
43
42
55
54
21
S5
S5
35 57
19
7
6 11
29
29
45
52 48
11 S5
36 37
49 47
S5
53
56
47
16
46 22
56 10
9 S4
58
40
25
17 50
S4 38 41
8
(Assemble all these parts.)
S2
59
S3
26
39
51 S1
32 20
28
28
30
32
23
61
24
18 31 60 33
1-26
34
12
15
1-14 ACCESSORY ( VP-540：Below ZW65382, VP-300：Below ZW61509 ) PARTS LIST -Main PartsParts No.
PARTS LIST -Main Parts-
Parts Name
Parts No.
Parts Name
1 23495124
AC CORD 3ASL100 240VA 10A SAA
37 1000003111
PAD,BASE STAND VP-540
2 13499111
AC CORD H05VV-F 240VE 10A S
38 1000002690
PAD,L-LEFT VP-540
3 13499109
AC CORD SJT 117V 10A 3PVC
39 1000002691
PAD,L-RIGHT VP-540
4 23495125
AC-CORD H05VV 230V 10A S
40 1000003110
PAD,RAIL UPPER VP-540
5 13499209
ADAPTER PLUG (100V)
41 21545178
PAD,SPACER RAIL SP-300
6 22805575
ASS'Y, SHORT MEDIA CLAMP L SP-540V
42 1000002697
PAD,SPACER STAND VP-540
7 22805576
ASS'Y, SHORT MEDIA CLAMP R SP-540V
43 1000002695
PAD,STAND L/R VP-540
8 1000003083
ASSY,FLANGE GUIDE VP-540
44 1000002696
PAD,STAND UPPER VP-540
9 6700469040
ASSY,MEDIA CLAMP L LONG VP-540
45 1000002969
PAD,SUPPORT STAND VP-540
10 6700469050
ASSY,MEDIA CLAMP R LONG VP-540
46 1000003078
PAD,TRAY 440 A VP-540
11 22845112
BASE,MEDIA CLAMP SP-300
47 1000003079
PAD,TRAY 440 B VP-540
12 11849102
BLADE,OLFA AUTO CUTTER XB10
48 1000003080
PAD,TRAY 440 C VP-540
13 13439801
CABLE-AC 3P CHINA 10A250V S
49 1000002692
PAD,U-LEFT VP-540
14 23495117
CABLE-AC,VCTF 100V 12A 3P-S
50 1000002693
PAD,U-RIGHT VP-540
15 22335143
CAP,EPDM
51 22155133
PIPE,TOOL D9*L150 FJ-540
16 1000002698
CARTON,ACCESSORY VP-540
52 22055691
PLATE,LONG CLAMP MEDIA L SP-540V
17 22605305
CARTON,COVER INK SP-300
53 22055693
PLATE,LONG CLAMP MEDIA R SP-540V
1000002701
CARTON,COVER VP-300
54 22055692
PLATE,SHORT CLAMP MEDIA L SP-540V
1000002688
CARTON,COVER VP-540
55 22055694
PLATE,SHORT CLAMP MEDIA R SP-540V
1000002704
CARTON,SHAFT SHEET VP-300
56 1000001602
SHEET,CLAMP MEDIA XC-540
1000002699
CARTON,SHAFT SHEET VP-540
57 1000002752
STICKER,REP JP/EN VP-540
1000002702
CARTON,SLEEVE VP-300
58 22735135
STICKER,SUP JP/EN SP-300
1000002689
CARTON,SLEEVE VP-540
59 1000002604
STOPPER,CARRIAGE VP-540
1000002703
CARTON,STAND VP-300
1000002694
CARTON,STAND VP-540
18 19 20 21
22 1000003077
CARTON,TRAY 440 VP-540
23 11369115
CASE,PP BOTTLE
Revised11
60
1000002700
TRAY,SKID VP-300
1000002687
TRAY,SKID VP-540
61 12569656
TWEEZERS PTS-01
24 ST-037
CLEAN STICK TX712A
25 1000002650
COVER,440CC I/C VP-540
26 22565682
HEXAGONAL WRENCH 5
S1 31279201
LABEL,REPACKAGE #LA16
27 22535532
LABEL,CARTON CARE #LA762
S2 31139103
PLAPOINT,FE4*6 WH
1000002683
LABEL,CARTON VP-300#LA965
S3 31049157
SCREW,CAP M6*20 3CBC+PW+SW
1000002684
LABEL,CARTON VP-540#LA966
S4 31139104
SCREW,PLAPOINT M4*6 BK FE
29 22535469
LABEL,CAUTION CLAMP SP-300#LA677
S5 31229103AS SCREW SET,TRUSS M2*6 NI 100 PCS
30 22535144
LABEL,DRAIN BOTTLE #LA29
28
31 1000001099
LABEL,HARMFUL FIRE #LA915
32 22535357
LABEL,USE FORKLIFT #LA435
33 34 35
1000002751
MANUAL,INS EN VP-540 MAX
1000002749
MANUAL,INS JP VP-540 MAX
1000002750
MANUAL,USE EN VP-540 COMMON
1000002748
MANUAL,USE JP VP-540 COMMON
1000003030
PAD, SHAFT SHEET VP-540
1000003112
PAD,SHAFT SHEET VP-300
36 1000002968
PARTS LIST -Supplemental PartsParts No. Parts Name
PAD,ACCESSORY VP-540
1-27
1-14 ACCESSORY ( VP-540：Above ZW65383, VP-300：Above ZW61510 )
14 27
Revised11 117V
44 36
42
37
230V
4
3
18
240VA
240VE
5
44
2
1
16
11
11
43
42
55
54
21
S5
S5
35 57
19
7
6 11
29
29
45
52 48 37
56
47 46 22
11 S5
36 49
47
S5
53
56
16
Revised 6
10
9
62
S4
58
40
25
17 50
S4 38 41
8
(Assemble all these parts.)
S2
59
S3
26
39
51 S1
32 20
28
28
30
32
23
61
24
18 31 60 33
1-28
34
12
15
1-14 ACCESSORY ( VP-540：Above ZW65383, VP-300：Above ZW61510 ) PARTS LIST -Main PartsParts No.
PARTS LIST -Main Parts-
Parts Name
Parts No.
Parts Name
1 23495124
AC CORD 3ASL100 240VA 10A SAA
37 1000003111
PAD,BASE STAND VP-540
2 13499111
AC CORD H05VV-F 240VE 10A S
38 1000002690
PAD,L-LEFT VP-540
3 13499109
AC CORD SJT 117V 10A 3PVC
39 1000005216
PAD,L-RIGHT RS-540
4 23495125
AC-CORD H05VV 230V 10A S
40 1000003110
PAD,RAIL UPPER VP-540
5 13499209
ADAPTER PLUG (100V)
41 21545178
PAD,SPACER RAIL SP-300
6 22805575
ASS'Y, SHORT MEDIA CLAMP L SP-540V
42 1000002697
PAD,SPACER STAND VP-540
7 22805576
ASS'Y, SHORT MEDIA CLAMP R SP-540V
43 1000002695
PAD,STAND L/R VP-540
8 1000003083
ASSY,FLANGE GUIDE VP-540
44 1000002696
PAD,STAND UPPER VP-540
9 6700469040
ASSY,MEDIA CLAMP L LONG VP-540
45 1000005217
PAD,SUPPORT STAND RS-540
10 6700469050
ASSY,MEDIA CLAMP R LONG VP-540
46 1000003078
PAD,TRAY 440 A VP-540
11 22845112
BASE,MEDIA CLAMP SP-300
47 1000003079
PAD,TRAY 440 B VP-540
12 11849102
BLADE,OLFA AUTO CUTTER XB10
13 13439801
CABLE-AC 3P CHINA 10A250V S
14 23495117
CABLE-AC,VCTF 100V 12A 3P-S
15 22335143
CAP,EPDM
51 22155133
PIPE,TOOL D9*L150 FJ-540
16 1000002698
CARTON,ACCESSORY VP-540
52 22055691
PLATE,LONG CLAMP MEDIA L SP-540V
17 22605305 18 19 20 21
Revised11
Revised 8
48 1000003080
PAD,TRAY 440 C VP-540
49 1000005274
PAD,U-LEFT RS-540
Revised 8
50 1000005275
PAD,U-RIGHT RS-540
Revised 8
CARTON,COVER INK SP-300
53 22055693
PLATE,LONG CLAMP MEDIA R SP-540V
1000002701
CARTON,COVER VP-300
54 22055692
PLATE,SHORT CLAMP MEDIA L SP-540V
1000002688
CARTON,COVER VP-540
55 22055694
PLATE,SHORT CLAMP MEDIA R SP-540V
1000002704
CARTON,SHAFT SHEET VP-300
56 1000001602
SHEET,CLAMP MEDIA XC-540
1000002699
CARTON,SHAFT SHEET VP-540
57 1000002752
STICKER,REP JP/EN VP-540
1000005505
CARTON,SLEEVE TYPE2 VP-300
1000005273
CARTON,SLEEVE RS-540
1000002703
CARTON,STAND VP-300
1000002694
CARTON,STAND VP-540
Revised 8
58 22735135
STICKER,SUP JP/EN SP-300
59 1000002604
STOPPER,CARRIAGE VP-540
60
1000005504
TRAY,SKID TYPE2 VP-300
1000005276
TRAY,SKID RS-540
22 1000003077
CARTON,TRAY 440 VP-540
61 12569656
TWEEZERS PTS-01
23 11369115
CASE,PP BOTTLE
62 1000004192
PAD,COVER FRONT VP-540
24 ST-037
CLEAN STICK TX712A
25 1000002650
COVER,440CC I/C VP-540
Parts No.
26 22565682
HEXAGONAL WRENCH 5
S1 31279201
27 22535532
LABEL,CARTON CARE #LA762
S2 31139103
PLAPOINT,FE4*6 WH
LABEL,CARTON VP-300#LA965
S3 31049157
SCREW,CAP M6*20 3CBC+PW+SW
28
Revised 8
1000002683 1000002684
Revised 8
Revised 6
PARTS LIST -Supplemental PartsParts Name LABEL,REPACKAGE #LA16
LABEL,CARTON VP-540#LA966
S4 31139104
SCREW,PLAPOINT M4*6 BK FE
29 22535469
LABEL,CAUTION CLAMP SP-300#LA677
S5 31229103AS
SCREW SET,TRUSS M2*6 NI 100 PCS
30 22535144
LABEL,DRAIN BOTTLE #LA29
31 1000001099
LABEL,HARMFUL FIRE #LA915
32 22535357
LABEL,USE FORKLIFT #LA435
33 34 35
1000002751
MANUAL,INS EN VP-540 MAX
1000002749
MANUAL,INS JP VP-540 MAX
1000002750
MANUAL,USE EN VP-540 COMMON
1000002748
MANUAL,USE JP VP-540 COMMON
1000003030
PAD, SHAFT SHEET VP-540
1000003112
PAD,SHAFT SHEET VP-300
36 1000002968
PAD,ACCESSORY VP-540
1-29
14
14
11
43
43
CN1 or CN2
3
11
2
54
43
4
13
54
1
54
13
54
CN212
CN200 CN201 CN202
50
50
CN213
CN203 CN205
CN206 CN209
CN204 CN208
CN207 CN210
43
CN1 or CN2
CN305
CN304
CN300
CN309
CN307
CN306
CN301
CN310
CN303
28
51
5
CN14 CN15 CN17
35 CN23
CN3
34
CN100
CN20
9
CN5
22
CN4
21
CN6 CN7
19
CN19 CN8 CN51
CN1
CN700
29
6
CN1003
10
(to Print Heater)
CN1004
(to Dryer)
Revised 9
23
CN2800 CN1002 CN1001
CN1000
CN400
CN404
20
16
CN413 CN414
7
30
CN207
CN2
CN412
CN404 to CN407
CN1
CN1100
CN1200
CN1400
17
CN500
32
8
25
24
CN504
Revised 6
CN6
CN3
15 CN416
CN1300 CN401 CN402 CN403 CN403 CN401
37
CN308
CN302
CN4 CN11 CN7
2-1
CN503 CN502
53
27
26
59
18
2 Electrical Section
2-1 WIRING MAP
2
CN800
VP-540/300 WIRING MAP Cable List Parts No.
2
VP-300
100V 200V 100V 200V
1 1000002189
CABLE-ASSY,JUNBI A VP-540
*
*
*
*
2 1000002190
CABLE-ASSY,JUNBI B VP-540
*
*
*
*
3 23415268
CABLE-ASSY AC GROUND GREEN SP-540
*
*
*
*
4 23415116
CABLE ASSY,JUNBI D SP-300
*
*
*
*
5 1000002173
CABLE-ASSY,JUNBI E VP-540
*
*
*
*
6 1000002177
CABLE-ASSY,POWER SERVO VP-540
*
*
*
*
7 23415117
CABLE ASSY,POWER MAIN SP-300
*
*
*
*
8 1000002188
CABLE-ASSY,SCAN MOTOR VP-540
*
*
*
*
9 1000002180
CABLE-ASSY,RELAY JUNCTION VP-540
*
*
*
*
10 1000002168
*
*
*
11
CABLE-ASSY,FAN VP-540
*
1000002044
CABLE-ASSY,117V SELECTOR XC-540
*
1000002043
CABLE-ASSY,230V SELECTOR XC-540
* *
*
13 1000002184
CABLE-ASSY,THERMOSTAT VP-540
*
*
*
*
14 1000002181
CABLE-ASSY,THERMISTOR VP-540
*
*
*
*
15 1000002172
CABLE-ASSY,INK CARTRIDGE VP-540
*
*
*
*
16 23415124
CABLE ASSY,GRIT MOTOR SP-300
*
*
*
*
17 1000002176
CABLE-ASSY,PINCH U/D SENSOR VP-540
*
*
*
*
18 23415114
CABLE ASSY,MNT. COVER SW SP-300
*
*
*
*
19 23505834
CABLE ASSY,INK SYSTEM COVER SW
*
*
*
*
20 1000002186
CABLE-ASSY,WIPER SENSOR VP-540
*
*
*
*
21 1000002167
CABLE-ASSY,CUT-CAR ORG VP-540
*
*
*
*
22 1000002178
CABLE-ASSY,PRI-CAR ORG VP-540
*
*
*
*
23 1000002175
CABLE-ASSY,PAPER SENSOR VP-540
*
*
*
*
24 1000002182
CABLE-ASSY,WIPER MOTOR VP-540
*
*
*
*
25 1000002179
CABLE-ASSY,PUMP MOTOR VP-540
*
*
*
*
26 1000002185
CABLE-ASSY,PINCH SENSOR VP-540
*
*
*
*
27 1000002187
CABLE-ASSY,CROP SENSOR VP-540
*
*
*
*
28 1000002174
CABLE-ASSY,LINEAR ENCODER VP-540
*
*
*
*
29 23475197
CABLE CARD 25P1 105L BB FJ-540
*
*
*
*
23475237
CABLE-CARD 40P1 2070L BB HIGH-V
*
*
23475216
CABLE CARD,40P1 1400L BB SP-300
*
*
23475238
CABLE-CARD, 15P1 2570L BB
*
*
CABLE-CARD,24P1 600L BB
*
*
23475240
CABLE CARD,36P1 2670L BB HIGH-V
*
*
23475213
CABLE CARD,36P1 2000L BB SP-300 CABLE-CARD 21P1 330L BB
*
*
1000002165
ASSY,CORD HEATER VP-540
*
*
1000002166
ASSY,CORD HEATER VP-300
30 32
23475207
34 23475212 35
37 23475206 43
CABLE CARD,15P1 1900L BB SP-300
50 12559105
FUSE
*
*
51 1000002171
CABLE-ASSY,HEAD U/D SENSOR VP-540
*
*
53 1000002169
CABLE-ASSY,GRIT ENCODER VP-540
*
*
1000002183
CABLE-ASSY,HEATER VP-540
*
*
1000002755
CABLE-ASSY,HEATER VP-300
*
*
54 Revised 6
VP-540
Parts Name
59 1000004205
CABLE-ASSY, FRONT-COVER SW VP-540
2-2
*
*
*
*
*
*
*
*
*
*
*
*
*
*
* *
* *
2-2 MAIN BOARD MAIN BOARD_Arrangement Diagram (Component Side) It indicates the version of the Main Board.
2
DP SW VP-540 VP-300
Bit1 OFF OFF
Bit2 OFF OFF
Bit3 OFF OFF
Bit4 OFF OFF 2-3
Bit5 OFF OFF
Bit6 OFF OFF
Bit7 OFF OFF
Bit8 OFF OFF
MAIN BOARD_Arrangement Diagram (Soldering Side)
2
2-4
R20
RA1
R1
PC211 CE0.1u
Y1
R26
5 7 4 8 3 9 2 10
T13
0
T12
T6
T5
A1
PC212 CE0.1u
T14
R10 10K
T3
R21 10K
VCC3
VDDQ CTS2 TCLK MD8/RTS2 VDDQ VSSQ MD7/TXD SCK2/MRESET VDD VSS A18 A19 VDDQ VSSQ A20 A21 A22 A23 VDDQ VSSQ A24 A25 MD3/CE2A MD4/CE2B VDDQ VSSQ MD5/RAS2 DACK0 DACK1 A0 VDDQ VSSQ A1 STATUS0 STATUS1 MD6/IOIS16 VDDQ VSSQ ASEBRK/BRKACK TDO VDD VSS TMS TCK TDI TRST CKIO2ENB NC VDD-PLL2 VSS-PLL2 VDD-PLL1 VSS-PLL1 VDD-CPG VSS-CPG XTAL EXTAL NC NC NC NC NC NC NC NC
VCC3
PC220 CE0.1u VCC3
PC219 CE0.1u
VCC3
PC227 CE0.1u
VCC3
PC226 CE0.1u
VCC3
PC214 CE0.1u
VCC3
PC209 CE0.1u
B17 C16 A17 B16 C15 D15 B15 A16 C14 D14 A15 B14 C13 D13 A14 B13 A13 B12 C12 D12 A12 B11 A11 A10 C11 D11 B10 A9 B9 C8 C10 D10 D8 A8 B8 A7 C9 D9 B7 A6 C7 D7 B6 A5 B5 C4 C3 C6 A4 D6 B4 D5 A3 B3 A2 A1 C5 D16 H17 H18 N3 N4 U4 V18
VCC1.55
T10 T15 /RESET1 /RESET1
T4
T11 T18
A1 STATUS0 STATUS1
A0
A24 A25
A0
A20 A21 A22 A23
A18 A19
Cmd_MtoS
/Cmd_HS_MtoS
Cmd_MtoS
10K
VCC3
VCC1.55
/Cmd_HS_MtoS
PC201 CE0.1u
PC221 CE0.1u
A25 R5 A24 A23 A22 A21 A20 A19 A18
T1
PC207 CE0.1u
PC210 CE0.1u
FA-365 20.0MHz
VCC3
CE9p
C8
CE9p
C6
+ C3 10u/16V
+ C4 10u/16V
+ C5 10u/16V
10K
10K
R14 10K
R15
10K
10K
R2
R6
STATUS0 STATUS1
VCC3
PC5 CE0.1u
VCC3
PC6 CE0.1u
VCC3
10
R27
10
R28
10
R29
2.2K
VCC3
R3
2.2K
1
6
VCC3
10K
10K
T17 T16 T7
R7
R19 2.2K
R4
T8
VCC3
T20 T19 T2
/Cmd_HS_StoM
VCC1.55
PC225 CE0.1u
VCC3
PC224 CE0.1u
VCC3
PC7 CE0.1u
VCC3
PC9 CE0.1u
VCC3
PC22 CE0.1u
VCC3
PC30 CE0.1u
VCC3
PC39 CE0.1u
VCC3
PC223 CE0.1u
VCC3
PC229 CE0.1u
VCC3
PC218 CE0.1u
VCC3
PC216 CE0.1u
VCC3
PC38 CE0.1u
VCC3
PC37 CE0.1u
R8 10K
VCC3
TXD2
R49 47
10K
R23
10K
R22
T21
STATUS0 STATUS1
/WR2
VCC3
VCC3
/WR2
TXD2
3
1 2
RA19
EXBA10E103J
STATUS0 STATUS1
VCC3
A[0..25]
D47 D32
VCC3
/RD2
PC29 CE0.1u
/RESET1
/RESET1
56
T22
R25 R32 R33 R34
/CS1 /CS4 /CS5 /CS6
75
R35
D46 D33
VCC3
D62 D49
D45 D34 D44 D35
D35 D47 D44 D32 D34 D46 D45 D33
6
EXBA10E103J
RA14
VCC3
HD6417297BP267
IC7
OUTY
VCC
SN74LVC1G32DCK
GND
INA INB
IC1
RA28
4
5
EXBA10E103J
1
EXBA10E103J
RA24
470
D29 D18
VCC3
RA43
EXBA10E103J
SML-210MT (GREEN)
D1
RA36
EXBA10E103J
PC3 CE0.1u
VCC3
R16
D15 D0 D14 D1
PC21 CE0.1u
/IRL3 /IRL2 /IRL1 /IRL0 RRXD2
6 D12 D3
VCC3
6
5 7 4 8 3 9 2 10 1
D43 D36 D42 D37 D39 D43 D40 D36 D38 D42 D41 D37 5 7 4 8 3 9 2 10
EXBA10E103J
RA32
1
EXBA10E103J
RA40
T25
RA13
RA20
PC228
T29
W20 U18 U17 V17 Y20 W19 Y19 W18 U16 V16 Y18 W17 Y17 W16 U15 V15 Y16 W15 U14 V14 Y15 W14 U12 V13 U13 V12 Y14 W13 U11 V11 Y13 W12 Y12 W11 U10 V10 Y11 Y10 W10 Y9 U9 V9 W9 Y8 W8 V4 U8 V8 Y7 W7 U7 V7 Y6 W6 U6 V6 Y5 W5 Y4 W4 Y3 U5 V5 W3
RA25
R60 10K
VCC3
VCC3
A17
A15 A16
A13 A14
A10 A11 A12
A7 A8 A9
T38
A4 A5 A6
A2 A3
T50
D22 D24 D23
D25
R57 10K
PC222 VCC1.55 VCC3
CE0.1u
CE0.1u
D25 DREQ1 DREQ0 RXD D22 D24 D23 WE7/CAS7/DQM7/REG VSSQ VDDQ WE6/CAS6/DQM6 WE3/CAS3/DQM3/ICIOWR WE2/CAS2/DQM2/ICIORD RD/WR VSSQ VDDQ RD/CASS/FRAME RAS VSS VDD CS2 CS3 VSSQ VDDQ DRAK0 DRAK1 A2 A3 VSSQ VDDQ A4 A5 A6 CKIO2 VSSQ VDDQ CKIO A7 A8 A9 VSSQ VDDQ A10 A11 A12 NC VSSQ VDDQ A13 A14 VSS VDD A15 A16 VSSQ VDDQ A17 WE0/CAS0/DQM0 WE1/CAS1/DQM1 WE4/CAS4/DQM4 WE5/CAS5/DQM5 VSSQ VDDQ CKE
D9 D6
PC8 CE0.1u
D63 D48
1 D59 D52 D58 D53 D41 D38 D40 D39 1
D13 D2
D3 D1 D12 D14 D2 D0 D13 D15 6
56 75 56 75
/CS1 /CS4 /CS5 /CS6
33
R12 /CS0 R18
/CCS0
6
5 7 4 8 3 9 2 10 1
D11 D4 D10 D5
D7 D5 D6 D10 D8 D4 D9 D11 5 7 4 8 3 9 2 10 1
D8 D7
RA29
EXBV8V560J EXBV8V560J EXBV8V560J EXBV8V560J
8 7 6 5 DD33 DD46 DD32 DD47
EXBA10E103J
D61 D50 D60 D51
6
10 2 9 3 8 4 7 5 D61 D63 D50 D49 D51 D62 D60 D48 D57 D54 D56 D55
1 D28 D19
10 2 9 3 8 4 7 5 D57 D53 D55 D58 D56 D59 D54 D52 D31 D16 D30 D17
6
10 2 9 3 8 4 7 5 D19 D31 D28 D16 D18 D30 D29 D17 D27 D20 D26 D21
C17 D17 A18 B18 A19 B19 A20 C18 B20 C19 C20 D18 D19 D20 E18 E17 F17 F18 E19 E20 G17 G18 F19 F20 J17 J18 G19 G20 H19 H20 K17 K18 J19 J20 K19 K20 L17 L18 L20 L19 M20 M19 M17 M18 N20 N19 P20 P19 N17 N18 R20 R19 P17 P18 T20 T19 R17 R18 U20 U19 V20 V19 T17 T18
VSS CA VDD-RTC VSS-RTC EXTAL2 XTAL2 NMI IRL3 IRL2 IRL1 IRL0 MD2/RXD2 MD1/TXD2 MD0/SCK RD/WR2 VSSQ VSSQ VDDQ D63 D48 VSS VDD D62 D49 VSSQ VDDQ D61 D50 D60 D51 VSSQ VDDQ D59 D52 D58 D53 VSSQ VDDQ D57 D54 D56 D55 VSSQ VDDQ D31 D16 D30 D17 VSSQ VDDQ D29 D18 VSS VDD D28 D19 VSSQ VDDQ D27 D20 D26 D21 VSSQ VDDQ D33 D46 D32 D47 1 2 3 4
D35 D44 D34 D45 1 2 3 4 8 1 7 2 6 3 5 4 8 7 6 5
8 1 7 2 6 3 5 4
6
10 2 9 3 8 4 7 5 DD35 DD44 DD34 DD45
A2 A6 A3 A7 A4 A8 A5 A9
T43
10 2 9 3 8 4 7 5
10 2 9 3 8 4 7 5
RA33
DQM3 DQM2 /WR /RD /RAS /CS2
75 75 56 56 56 33
DQM1 DQM4 DQM5 CKE /WE1
VCC3
75 75 75 56 75
VCC3
D[0..63]
RA37
RA41
4 13 5 12
9 8
1
16
RA49
A22 A23 A24 A25
A18 A19 A20 A21
A15 A16 A17
/WE0
RA10
RA15
RA15 RA16 RA17
VDD NC GND
Cd
OUT
RN5VD29A
PC202 CE0.1u
VCC3
2 4 3
IC39
RA22
NON 33
0 0 33
/CS0
PC58 CE0.1u
VCC3 PC57 CE0.1u
VCC3
R91 R79
R82 R83 R80
T52
/CS0
EXBV8V680J 5 RA22 6 RA23 7 RA24 8 RA25
5 6 7 8
PC203 CE0.1u
VCC3 PC204 CE0.1u
VCC3
PC118 CE0.1u
43 43 43 EXBV8V680J 5 RA18 5 6 RA19 6 7 RA20 7 8 RA21 8
VCC3
6 7 10 11
2 3 14 15
RA[0..25]
CLBA1 CLKB2 CLKB3 CLKB4
PC205 CE0.1u
VCC3
/WE1
CKE
DQM5
DQM4
DQM1
DQM0
4 3 2 1
4 3 2 1
A[0..25]
RA7 4 3 2 1
RA8 4 3 2 1
R48 R47 R46
CLKA1 CLKA2 CLKA3 CLKA4
CY2308-2
VDD VDD GND GND
S1 S2
REF
FBK
IC17
/CS3
/CS2
/RAS
/RD
/WR
DQM2
DQM3
DQM6
DQM7
/DREQ0
RRXD
RA[0..25]
PC206 CE0.1u
VCC3
VCC3
10K
56
TP254
PC208 CE0.1u
DQM0
PC213 CE0.1u
/WE0
75
6
R42 R94 10K VCC3 1
6
/CS3
DQM6
75
56
DQM7
/DREQ0
RRXD VCC3
75
10K
R69
33
EXBV8V330J
EXBV8V330J 8 RA11 7 RA12 6 RA13 5 RA14
VCC3 1
RA3 RA4 RA5 RA6
RA0 RA1 RA2
EXBV8V330J 8 RA7 7 RA8 6 RA9 5 RA10
8 7 6 5
68 68 68
75
33
8 7 6 5
PC215 CE0.1u
VCC3
R63
R61
R43
R62
R44
R45
R64
PC217 CE0.1u
VCC3
A10 A14 A11 A15 A12 A16 A13 A17
1 2 3 4
RA51
R95
VCC3
8 7 6 5
RA45
1 2 3 4
RA52
R70
R52
R71
R53
R72
R54
R73
R55
R74
R65
1 2 3 4
A11 A12 A13 A14
8 7 6 5
RA46
1 2 3 4
RA47
R76
1 2 3 4
A7 A8 A9 A10
T41
1 2 3 4
A3 A4 A5 A6
CLK120
T31
R31 R30 R51
A0 A1 A2
5
1
RA27
MD[0..31]
2
TTXD3 RXD3
PC112 CE0.1u
R152 1K TP303 1
RA44
TTXD3 RXD3
2
STATUS0 STATUS1
74LVC14
IC40A
STATUS0 STATUS1
RA31
MD0 MD1 MD2 MD3 MD4 MD5 MD6 MD7 MD8 MD9 MD10 MD11 MD12 MD13 MD14 MD15
5
3
VCC
NC RY/BY BYTE
A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 A19 A20
MA[0..25]
6
4
R322 1K
74LVC541
E1 E2
D1 D2 D3 D4 D5 D6 D7 D8
IC18
RA35
21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
37
/RESET2
CONF_DONE
56 R325
33
TP302 /RESET1 56
10K
TXD3 RRXD3 VCC3 R93
10K
RRXD RRXD2 VCC3 R89
R213 10K
VCC3
PC4 CE0.1u
MA10 MA11 MA12 MA13 MA14 MA15 MA16 MA17 MA18
MA1 MA2 MA3 MA4 MA5 MA6 MA7 MA8 MA9
10K
R215
DD[0..63] DD[0..63] EXBV8V330J EXBV8V330J EXBV8V330J EXBV8V330J EXBV8V560J EXBV8V560J EXBV8V560J EXBV8V560J EXBV8V330J EXBV8V330J EXBV8V330J EXBV8V330J
R151
MA1 MA2 MA3 MA4 MA5 MA6 MA7 MA8 MA9 MA10 MA11 MA12 MA13 MA14 MA15 MA16 MA17 MA18 MA19 MA20 MA21
MA[0..25]
13 VCC3 15 47
25 24 23 22 21 20 19 18 8 7 6 5 4 3 2 1 48 17 16 9 10
R327
R328 1K
VCC3
Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8
18 17 16 15 14 13 12 11
PS-40PE-D4T1-PN1
20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
CN2
PC56 CE0.1u
VCC3
VCC
74LVC14
RA39
VSS VSS
WP/ACC CE OE WE RESET
D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15
IC2
MBM29LV160BE90TN(MBM29LV320BE)
27 46
14 26 28 11 12
29 31 33 35 38 40 42 44 30 32 34 36 39 41 43 45
74LVC14 IC40C
IC40B
1 19
2 3 4 5 6 7 8 9
MD8 MD9 MD10 MD11 MD12 MD13 MD14 MD15
MA25 MD0 MD1 MD2 MD3 MD4 MD5 MD6 MD7
/RRD /WWE0 /RESET1
Cmd_StoM RXD2
CLK60_1 CLK60_2
Cmd_StoM RXD2
CLK60_1 CLK60_2
CLK120_1 CLK120_2
DSP01-002-430G-0
JUMP1
R201 0
VCC3
MD[0..31]
/RRD /WWE0 /RESET1
Normal : 2-3 JIGU : 1-2
CLK120_1 CLK120_2
1
3
JP1 DSP03-003-432G
VCC3
1 D57 2 D54 3 D56 4 D55
D23 D24 D22 D26 D25 D20 D21 D27 D37 D42 D36 D43 1 2 3 4 8 7 6 5 DD37 DD42 DD36 DD43
8 1 7 2 6 3 5 4
D39 D40 D38 D41 1 2 3 4 8 1 7 2 6 3 5 4 8 7 6 5 DD39 DD40 DD38 DD41
D1 D14 D0 D15 1 2 3 4
RDY RESET CS0 CS1 CS4 CS5 CS6 BS VSSQ RD2 VDDQ VSSQ D47 D32 VDD VSS D46 D33 VDDQ VSSQ D45 D34 D44 D35 VDDQ VSSQ D43 D36 D42 D37 VDDQ VSSQ D41 D38 D40 D39 VDDQ VSSQ D15 D0 D14 D1 VDDQ VSSQ D13 D2 VDD VSS D12 D3 VDDQ VSSQ D11 D4 D10 D5 VDDQ VSSQ D9 D6 BACK/BSREQ BREQ/BSACK D8 D7
/CS0
8 7 6 5 DD3 DD12 DD2 DD13
1 D31 2 D16 3 D30 4 D17
EXBA10E103J EXBA10E103J
8 7 6 5 DD5 DD10 DD4 DD11
1 2 3 4
D3 D12 D2 D13 1 2 3 4 1 2 3 4
D5 D10 D4 D11 1 2 3 4 1 2 3 4
D7 D6 D8 D9 1 2 3 4 8 1 7 2 6 3 5 4 8 7 6 5 DD7 DD6 DD8 DD9
8 7 6 5 DD1 8 DD14 7 DD0 6 DD15 5
1 D63 2 D48 3 D62 4 D49 8 1 7 2 6 3 5 4 8 7 6 5 DD63 DD48 DD62 DD49
8 7 6 5
1 D61 2 D50 3 D60 4 D51 8 1 7 2 6 3 5 4 8 7 6 5 DD61 DD50 DD60 DD51
8 7 6 5
1 D59 2 D52 3 D58 4 D53 8 1 7 2 6 3 5 4 8 7 6 5 DD59 DD52 DD58 DD53
B2 B1 C2 C1 D4 D3 D2 D1 E4 E3 F3 F4 E2 E1 G3 G4 F2 F1 H3 H4 G2 G1 H2 H1 J3 J4 J2 J1 K2 K1 K3 K4 L1 L2 M1 M2 L3 L4 N1 N2 P1 P2 M3 M4 R1 R2 P3 P4 T1 T2 R3 R4 U1 U2 V1 V2 T3 T4 W1 Y1 U3 V3 W2 Y2
/RD2
DD25 8 DD24 7 DD22 6 DD23 5
1 2 3 4 8 7 6 5 DD57 8 DD54 7 DD56 6 DD55 5
1 D25 2 D24 3 D22 4 D23 1 2 3 4 8 7 6 5
1 2 3 4 8 7 6 5 DD31 8 DD16 7 DD30 6 DD17 5
1 D27 2 D20 3 D26 4 D21 1 2 3 4 8 7 6 5 DD27 8 DD20 7 DD26 6 DD21 5
1 D29 2 D18 3 D28 4 D19 1 2 3 4 8 7 6 5 8 7 6 5
2-5
DD29 DD18 DD28 DD19
VCC3
CONF_DONE
/RESET2
/RESET1
TXD3 RRXD3
RRXD RRXD2
VCC3
MAIN BOARD_Circuit Diagram 1/9
2
PC49 CE0.1u
/WR2 /CS1
/WE1 /WE0
/CS5 /RD2
PC63 CE0.1u
VCC3
PC62 CE0.1u
VCC3
PC41 CE0.1u
VCC3
PC50 CE0.1u
VCC3
PC35 CE0.1u
VCC3
PC40 CE0.1u
VCC3
RA[0..25]
VCC3
PC36 CE0.1u
VCC3
RA[0..25]
PC26 CE0.1u
VCC3
PC25 CE0.1u
VCC3
PC19 CE0.1u
VCC3
PC20 CE0.1u
VCC3
/WR2
PC11 CE0.1u
VCC3
PC10 CE0.1u
VCC3
PC1 CE0.1u
VCC3
PC2 CE0.1u
VCC3
/WR2 /CS1
/WE1 /WE0
/CS5 /RD2
RA22 RA23 RA24 RA25
RA20 RA21
RA18 RA19
RA16 RA17
RA14 RA15
RA12 RA13
RA10 RA11
RA6 RA7 RA8 RA9
RA4 RA5
RA2 RA3
RA0 RA1
DD30 DD31
DD28 DD29
DD26 DD27
DD22 DD23 DD24 DD25
DD20 DD21
DD18 DD19
DD16 DD17
DD14 DD15 /WR2
DD12 DD13
DD10 DD11
DD6 DD7 DD8 DD9
DD4 DD5
DD2 DD3
DD0 DD1
VCC3
VCC3
VCC3
VCC3
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25
48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25
48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25
48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25
SN74LVCH16245ADGG-EL
LAB/BA /LOE LB0 LA0 LB1 LA1 GND GND LB2 LA2 LB3 LA3 VCC3 VCC3 LB4 LA4 LB5 LA5 GND GND LB6 LA6 LB7 LA7 HB0 HA0 HB1 HA1 GND GND HB2 HA2 HB3 HA3 VCC3 VCC3 HB4 HA4 HB5 HA5 GND GND HB6 HA6 HB7 HA7 HAB/BA /HOE
IC15
SN74LVCH16245ADGG-EL
LAB/BA /LOE LB0 LA0 LB1 LA1 GND GND LB2 LA2 LB3 LA3 VCC3 VCC3 LB4 LA4 LB5 LA5 GND GND LB6 LA6 LB7 LA7 HB0 HA0 HB1 HA1 GND GND HB2 HA2 HB3 HA3 VCC3 VCC3 HB4 HA4 HB5 HA5 GND GND HB6 HA6 HB7 HA7 HAB/BA /HOE
IC12
SN74LVCH16245ADGG-EL
LAB/BA /LOE LB0 LA0 LB1 LA1 GND GND LB2 LA2 LB3 LA3 VCC3 VCC3 LB4 LA4 LB5 LA5 GND GND LB6 LA6 LB7 LA7 HB0 HA0 HB1 HA1 GND GND HB2 HA2 HB3 HA3 VCC3 VCC3 HB4 HA4 HB5 HA5 GND GND HB6 HA6 HB7 HA7 HAB/BA /HOE
IC9
VCC3
VCC3
VCC3
10K
VCC3
VCC3 R202
SN74LVCH16245ADGG-EL
LAB/BA /LOE LB0 LA0 LB1 LA1 GND GND LB2 LA2 LB3 LA3 VCC3 VCC3 LB4 LA4 LB5 LA5 GND GND LB6 LA6 LB7 LA7 HB0 HA0 HB1 HA1 GND GND HB2 HA2 HB3 HA3 VCC3 VCC3 HB4 HA4 HB5 HA5 GND GND HB6 HA6 HB7 HA7 HAB/BA /HOE
IC3
5 6 7 8
5 6 7 8
4 3 2 1
4 3 2 1
5 6 7 8
5 6 7 8
4 3 2 1
4 3 2 1
5 6 7 8
5 6 7 8
4 3 2 1
4 3 2 1
5 6 7 8
5 6 7 8
4 3 2 1
4 3 2 1
5 6 7 8
5 6 7 8
4 3 2 1
4 3 2 1
5 6 7 8
5 6 7 8
4 3 2 1
4 3 2 1
5 6 7 8
5 6 7 8
5 6 7 8
5 6 7 8
5 MD28 6 MD29 7 MD30 8 MD31 EXBV8V560J
5 MD16 6 MD17 7 MD18 8 MD19 EXBV8V560J 5 MD20 6 MD21 7 MD22 8 MD23 EXBV8V560J 5 MD24 6 MD25 7 MD26 8 MD27 EXBV8V560J
/GATE1
5 MD12 6 MD13 7 MD14 8 MD15 EXBV8V330J
5 MD0 6 MD1 7 MD2 8 MD3 EXBV8V330J 5 MD4 6 MD5 7 MD6 8 MD7 EXBV8V330J 5 MD8 6 MD9 7 MD10 8 MD11 EXBV8V330J
5 6 7 8
TP244
TP269
5 MA16 6 MA17 7 MA18 8 MA19 EXBV8V560J 5 MA20 6 MA21 7 MA22 8 MA23 EXBV8V560J 5 MA24 6 MA25 7 8 EXBV8V560J
5 MA12 6 MA13 7 MA14 8 MA15 EXBV8V680J
5 MA0 6 MA1 7 MA2 8 MA3 EXBV8V680J 5 MA4 6 MA5 7 MA6 8 MA7 EXBV8V680J 5 MA8 6 MA9 7 MA10 8 MA11 EXBV8V680J
RA59 EXBV8V560J
4 3 2 1 RA54 4 3 2 1 RA56 4 3 2 1 RA57
4 3 2 1 RA50
4 3 2 1 RA38 4 3 2 1 RA42 4 3 2 1 RA48
4 3 2 1 RA34
4 3 2 1 RA21 4 3 2 1 RA26 4 3 2 1 RA30
4 3 2 1
4 3 2 1
4 3 2 1
4 3 2 1
4 3 2 1
/GATE1
4 3 2 1 RA18
4 3 2 1 RA6 4 3 2 1 RA9 4 3 2 1 RA11
TP250
TP270
/WWR
/WWE1 /WWE0
/CCS5 /RRD
TP268 TP266
MA25 T9
/CCS5 /RRD
PC90
/WWR
/WR2
PC79 CE0.1u
R224
R222
R217
CE0.1u
56
56
56
CE0.1u
PC96
VCC3
PC91 CE0.1u
VCC3
/GATE2
CE0.1u
VCC3
PC97
VCC3
/GATE2
/WR2
PC67 CE0.1u
VCC3
PC68 CE0.1u
VCC3
CLK120_2
DQM5 DQM4 DQM3 DQM2 DQM1 DQM0
R207
R204
R206
R208
R205
A[0..25]
RA[0..25]
DD[0..63]
NON 47
NON 47
47
SDBK2
SDBK1
SDBK0
VCC3
VCC3
/USB_WE
/FPGA_WE
/RRD2
DD30 DD31
DD28 DD29
DD26 DD27
DD22 DD23 DD24 DD25
DD20 DD21
DD18 DD19
DD16 DD17
DD14 DD15
DD12 DD13
DD10 DD11
DD6 DD7 DD8 DD9
DD4 DD5
DD2 DD3
DD0 DD1
DQM5 DQM4 DQM3 DQM2 DQM1 DQM0
CLK120_2
CKE CLK120_1
/RAS /RD /WR /CS3 DQM7 DQM6
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25
48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25
SN74LVCH16245ADGG-EL
LAB/BA /LOE LB0 LA0 LB1 LA1 GND GND LB2 LA2 LB3 LA3 VCC3 VCC3 LB4 LA4 LB5 LA5 GND GND LB6 LA6 LB7 LA7 HB0 HA0 HB1 HA1 GND GND HB2 HA2 HB3 HA3 VCC3 VCC3 HB4 HA4 HB5 HA5 GND GND HB6 HA6 HB7 HA7 HAB/BA /HOE
IC29
SN74LVCH16245ADGG-EL
LAB/BA /LOE LB0 LA0 LB1 LA1 GND GND LB2 LA2 LB3 LA3 VCC3 VCC3 LB4 LA4 LB5 LA5 GND GND LB6 LA6 LB7 LA7 HB0 HA0 HB1 HA1 GND GND HB2 HA2 HB3 HA3 VCC3 VCC3 HB4 HA4 HB5 HA5 GND GND HB6 HA6 HB7 HA7 HAB/BA /HOE
IC23
SDRAM 128M/256M Jumper
A17
A16
A15
CKE CLK120_1
/RAS /RD /WR /CS3 DQM7 DQM6
A[0..25]
RA[0..25]
DD[0..63]
VCC3
PC80 CE0.1u
VCC3
MA[0..25]
MD[0..31]
/WWE0
MA24 TP265
MA23 TP264
MA22 TP263
MA21 TP262
MA20 TP260
MA19 TP258
MA0
MA[0..25]
MD[0..31]
VCC3
VCC3
4 3 2 1
4 3 2 1
4 3 2 1
4 3 2 1
4 3 2 1 RA78
4 3 2 1 RA75 4 3 2 1 RA76 4 3 2 1 RA77
10K
4 3 2 1
4 3 2 1
4 3 2 1
4 3 2 1
5 6 7 8
5 6 7 8
5 6 7 8
5 6 7 8
5 6 7 8
5 6 7 8
5 6 7 8
5 6 7 8
5 DB28 6 DB29 7 DB30 8 DB31 EXBV8V560J
5 DB16 6 DB17 7 DB18 8 DB19 EXBV8V560J 5 DB20 6 DB21 7 DB22 8 DB23 EXBV8V560J 5 DB24 6 DB25 7 DB26 8 DB27 EXBV8V560J
5 DB12 6 DB13 7 DB14 8 DB15 EXBV8V560J
5 DB4 6 DB5 7 DB6 8 DB7 EXBV8V330J 5 DB8 6 DB9 7 DB10 8 DB11 EXBV8V560J
5 DB0 6 DB1 7 DB2 8 DB3 EXBV8V330J
PC23 CE0.1u
VCC3
1 3 9 14 27 43 49
DB0 DB1 DB2 DB3 DB4 DB5 DB6 DB7 DB8 DB9 DB10 DB11 DB12 DB13 DB14 DB15
PC24 CE0.1u
VCC3
DD48 DD49 DD50 DD51 DD52 DD53 DD54 DD55 DD56 DD57 DD58 DD59 DD60 DD61 DD62 DD63
VCC3
40
2 4 5 7 8 10 11 13 42 44 45 47 48 50 51 53
PC12 CE0.1u
VCC3
PC13 CE0.1u
VCC3
VCC3
4 3 2 1 RA71
4 3 2 1 RA68 4 3 2 1 RA69 4 3 2 1 RA70
R251
VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3
NC
D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15
MT48LC16M16A2P-7E
GND GND GND GND GND GND GND
CKE CLK
RAS CAS WE CS UDQM LDQM
A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10/AP A11 A12 BA1 BA0
IC8
PC14 CE0.1u
VCC3
6 12 28 41 46 52 54
37 38
18 17 16 19 39 15
23 24 25 26 29 30 31 32 33 34 22 35 36 21 20
PC15 CE0.1u
VCC3
RA3 RA4 RA5 RA6 RA7 RA8 RA9 RA10 RA11 RA12 RA13 RA14 SDBK0 SDBK1 SDBK2
TP286 TP277 TP287 TP278 TP288 TP279 TP289 TP280 TP290 TP281 TP291 TP282 TP285 TP283 TP292 TP284
/RESET1
/USBCS /USB_WE /WWE0 /RRD2 /INTUSB_0
MA[0..25]
VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3
NC
D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15
T156
/RESET1
MA13 MA14 MA15 MA16 MA17 MA18
DB0 DB1 DB2 DB3 DB4 DB5 DB6 DB7 DB8 DB9 DB10 DB11 DB12 DB13 DB14 DB15
PC46 CE0.1u
VCC3
1 3 9 14 27 43 49
63
56 55 54 53 51
18 19 20 21 22 23
24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39
DB[0..31]
PC47 CE0.1u
VCC3
DD32 DD33 DD34 DD35 DD36 DD37 DD38 DD39 DD40 DD41 DD42 DD43 DD44 DD45 DD46 DD47
VCC3
40
2 4 5 7 8 10 11 13 42 44 45 47 48 50 51 53
PC28 CE0.1u
VCC3
PC31 CE0.1u
/USBCS /USB_WE /WWE0 /RRD2 /INTUSB_0
MA[0..25]
DB[0..31]
PC32 CE0.1u
VCC3
MT48LC16M16A2P-7E
GND GND GND GND GND GND GND
CKE CLK
RAS CAS WE CS UDQM LDQM
A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10/AP A11 A12 BA1 BA0
IC13
VCC3
6 12 28 41 46 52 54
37 38
18 17 16 19 39 15
23 24 25 26 29 30 31 32 33 34 22 35 36 21 20
PC33 CE0.1u
VCC3
RA3 RA4 RA5 RA6 RA7 RA8 RA9 RA10 RA11 RA12 RA13 RA14 SDBK0 SDBK1 SDBK2
RST
CS WR1 WR0 RD INT
A1 A2 A3 A4 A5 A6/ALE
D0 D1/AD1 D2/AD2 D3/AD3 D4/AD4 D5/AD5 D6/AD6 D7 D8 D9 D10 D11 D12 D13 D14 D15
VCC3
VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3
NC
D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15
R357 5.6K 1%(NON)
10 11
17 16
62 60 61
57 59 58
4 43 44 45 46 47 48 49 50 52
IC47 5 3
M66592FP(NON)
XIN XOUT
MPBUS TEST
DEND1 DREQ1 DACK1/DSTB0
DREQ0 DEND0 DACK0
DP SD0 SD1 SD2 SD3 SD4 SD5 SD6 SD7 SOF
VBUS DM
VCC_1.5
C40 8p(NON)
1M(NON) R166 560(NON)
R167
10K(NON)
R361
10K(NON)
R356
3
4
C46 CE1u(NON) 1
T157
VCC3
VCC3
VCC -Data +Data Ground CASE1A CASE1B
CN21
PC86 CE0.1u
VCC3 PC85 CE0.1u
VCC3 PC73 CE0.1u
VCC3
R168 0(NON)
VCC3
VCC3
C45 8p(NON)
VCC_1.5
VCC_1.5 PC288 PC289 PC126 CE0.1u(NON)CE0.1u(NON)CE0.1u(NON)
VCC_1.5
+ C33 PC291 PC292 PC133 PC290 PC125 10u/16V(NON) CE0.1u(NON)CE0.1u(NON)CE0.1u(NON)CE0.1u(NON)CE0.1u(NON)
VCC3
1 3 9 14 27 43 49
DUSB-BRA42-T11(D4T)(NON)
1 2 3 4 5A 5B
DD0 DD1 DD2 DD3 DD4 DD5 DD6 DD7 DD8 DD9 DD10 DD11 DD12 DD13 DD14 DD15
VCC3
40
2 4 5 7 8 10 11 13 42 44 45 47 48 50 51 53
VCC3 PC74 CE0.1u
VCC3 PC75 CE0.1u
VCC3
FL47 EXCML20A390U(NON)
2 ACM2012(NON)
FL46
VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3
NC
D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15
MT48LC16M16A2P-7E
GND GND GND GND GND GND GND
CKE CLK
RAS CAS WE CS UDQM LDQM
A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10/AP A11 A12 BA1 BA0
IC24
PC76 CE0.1u
VCC3
6 12 28 41 46 52 54
37 38
18 17 16 19 39 15
23 24 25 26 29 30 31 32 33 34 22 35 36 21 20
Y6 FA-365 12.0MHz(NON)
VCC3 10K(NON)
R355
FL45
RA3 RA4 RA5 RA6 RA7 RA8 RA9 RA10 RA11 RA12 RA13 RA14 SDBK0 SDBK1 SDBK2
EXCML20A390U(NON)
PC66 CE0.1u
/INTUSB_1
PC65 CE0.1u
VCC3
1 3 9 14 27 43 49
VCC3
DD16 DD17 DD18 DD19 DD20 DD21 DD22 DD23 DD24 DD25 DD26 DD27 DD28 DD29 DD30 DD31
VCC3
40
2 4 5 7 8 10 11 13 42 44 45 47 48 50 51 53
PC52 CE0.1u
VCC3
PC53 CE0.1u
VCC3
MT48LC16M16A2P-7E
GND GND GND GND GND GND GND
CKE CLK
RAS CAS WE CS UDQM LDQM
A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10/AP A11 A12 BA1 BA0
IC20
PC54 CE0.1u
VCC3
6 12 28 41 46 52 54
37 38
18 17 16 19 39 15
23 24 25 26 29 30 31 32 33 34 22 35 36 21 20
PC55 CE0.1u
VCC3
RA3 RA4 RA5 RA6 RA7 RA8 RA9 RA10 RA11 RA12 RA13 RA14 SDBK0 SDBK1 SDBK2
AFED33G AFEA33G 1 9
DD[0..63]
RERIN
15 42 64 2 12 VIF1 VIF2 VIF3 AFED33V AFEA33V DGND 41
40 13 6 VDD AFED15V AFEA15V AFEA15G AFED15G
2-6
8
2 7 14
DD[0..63]
MAIN BOARD_Circuit Diagram 2/9
PC276
CE0.1u
PC262
CE0.1u
PC261
MA[0..25]
CE0.1u
/DREQ0
mac_clk /CS4 /CS6 /WWE0 /RRD2 /CCS0
MA[0..25]
PC94
CE0.1u
PC111
CE0.1u
PC260
VCC3
CE0.1u
PC279
VCC3
CE0.1u
VCC3
CE0.1u
VCC3
PC95
VCC3
PC272
CE0.1u
CE0.1u
CE0.1u
PC277
VCC3
CE0.1u
CE0.1u
VCC3
CE0.1u
/DREQ0
mac_clk /CS4 /CS6 /WWE0 /RRD2 /CCS0
MA24 MA25
MA23
MA19 MA20 MA21 MA22
ASDO
CE0.1u
PC93
VCC3
PC266
VCC3
PC115
VCC3
PC278
VCC3
PC109
VCC3
CE0.1u
CE0.1u
VCC3
PC114
CE0.1u
VCC3
PC271
PC270
VCC3
CE0.1u
CE0.1u
VCC3
PC99
PC98
VCC3
1 2 3 4 5 6 7 8
T85
0(NON)
T87
R273
T86
T77
T78 T83 T89 T90
DB28 DB29 DB30 DB31
DB23 DB24 ASDO DB25 DB26 DB27
DB12 DB13 DB14 DB15 DB16 T80 DB17 DB18 DB19 DB20 DB21 DB22
DB0 DB1 DB2 DB3 DB4 DB5 DB6 DB7 DB8 DB9 DB10 DB11
KHS08
SW1
WDT_/OUT
R279 10K
16 15 14 13 12 11 10 9
VCC3
A1 A2 D3 B3 A3 D4 C4 B4 A4 E5 D5 C5 B5 A5 A15 A16 B1 B2 E6 D6 C6 B6 K10 B8 L10 N10 L9 N9 R10 T10 B15 B16 R9 T9 C3 T8 R8 T7 C7 C8 C9 C10 R7 L8 N8 L7 C15 C16 D1 D2 C1 C2 E1 E2 D7 E3 D9 E4 F3 D12 H1 H2 J1 J15 H15 B13 GND VCCIO2 I/O/LVDS6p I/O/LVDS11n I/O/LVDS11p I/O/LVDS6n I/O/LVDS14p I/O/LVDS12n I/O/LVDS12p I/O/LVDS8n I/O/LVDS8p I/O/LVDS14n I/O/LVDS13n I/O/LVDS13p VCCIO2 GND VCCIO1 GND I/O/LVDS10p I/O/LVDS15n I/O/LVDS15p I/O/LVDS17n I/O/LVDS48n NC I/O/LVDS50n I/O/LVDS59n I/O/LVDS50p I/O/LVDS59p I/O/LVDS49p I/O/LVDS49n GND VCCIO3 I/O/LVDS52n I/O/LVDS52p I/O/ASDO I/O/LVDS53p I/O/LVDS53n I/O/LVDS54p VCCIO2 GND GND VCCIO2 I/O/LVDS54n I/O/LVDS60n I/O/VREFB4N1 I/O/LVDS60p NC NC NC NC I/O/CRC_ERROR/LVDS9p I/O/CLKUSR/LVDS9n I/O I/O NC I/O/LVDS7p NC I/O/LVDS7n I/O GND_PLL2 CLK1/LVDSCLK0n CLK0/LVDSCLK0p CLK3/LVDSCLK1n CLK6/LVDSCLK3p CLK5/LVDSCLK2n I/O/LVDS26n
EXBA10E103J
RA74 VCC3
R301 10K
T100
VCC3
5 7 4 8 3 9 2 10 6
T79 DATA0 DATA0
T84 T122 nCS nCS
VCC3
EXD20T142 EXD21 EXD22
IC36 EP2C5F256
2
VCC3 4 PC100 CE0.1u
VCC3
T74 T75
VCC3
EXD12 EXD13 EXD14 EXD15 EXD16 EXD17 EXD18 EXD19 /LED /SW0 /SW1 /SW2 /PANEL /LED /SW0 /SW1 /SW2 /PANEL
DB[0..31]
EXD0 EXD1 EXD2 EXD3 EXD4 EXD5 EXD6 EXD7 EXD8 EXD9 EXD10 EXD11 1
OE
OUT
3 1 SG-710ECK 14.7456MHz
GND
VCC
Y4
10K
R304
VCC3
/SENSOR /RESET1 T133
/SENSOR /RESET1
T99
DB[0..31]
EXD23 EXD24 EXD25 EXD26 EXD27 EXD28 T112 nCE /CS5 /MTRERR nCE /CS5 /MTRERR
VCC3
10K
R129
VCC3
33
I/O/LVDS23p I/O/LVDS23n I/O/VREFB2N1 I/O/LVDS21p I/O/LVDS22p I/O/LVDS22n I/O/LVDS24n VCCIO2 GND GND VCCIO2 GNDA_PLL2 VCCA_PLL2 I/O/VREFB2N0 I/O/LVDS21n NC DATA0 TCK NC I/O/nCSO NC I/O/LVDS48p I/O/LVDS32n I/O/LVDS32p I/O/LVDS24p I/O/LVDS35n VCCD_PLL2 GND_PLL2 NC NC I/O/LVDS35p CLK4/LVDSCLK2p TMS TDO VCCIO1 NC nCE I/O/LVDS1n I/O/PLL1_OUTn GND VCCINT I/O I/O VCCIO3 I/O/VREFB1N1 I/O/LVDS3p
A10 B10 D8 D10 F9 F10 G10 E7 E8 E9 E10 E11 E12 C11 D11 E13 F1 F2 E15 F4 F5 K11 J11 H11 G11 H12 F11 F12 F13 F14 J12 H16 G1 G2 G3 G4 G5 N2 M4 G8 G9 M3 M2 G14 J4 K4 /SERIAL_START /SRVBRD_RESET /SERIAL_START /SRVBRD_RESET
33 R134
VCC3
R132
EXD[0..31]
/PRN_RST /FIFO_HALF_NET PR_TXD PR_RXD PR_RTS PR_CTS /WR_STB /WR_FULL /RBE3 /RBE2 /RBE1 T154 EXD29 EXD30 EXD31 /PRN_RST /FIFO_HALF_NET PR_TXD PR_RXD PR_RTS PR_CTS /WR_STB /WR_FULL /RBE3 /RBE2 /RBE1 T111 T123
EXD[0..31]
/RBE0 T150 T149/RBE0
T88 T151 T153
T16 T15 P11 N11 M11 L11 P12 N12 P13 N13 P14 N14 M12 M14 T2 T1 R16 R15 L12 L14 H13 K15 T11 R11 T12 R12 R6 T13 R13 T14 R2 R1 R14 P15 P16 N15 N16 M15 P10 P9 P8 P7 P6 M16 L15 L16 C12 A13 D16 E16 E14 D15 B7 A6 A7 A8 A9 N7 N6 N5 N4 N3 B9 L2
8 7 6 5
R303 10K
VCC3
T152
1 2 3 4
VCC3 1 2 3 4
T144
PC264
CE0.1u
PC265 CE0.1u
CROP_ON /PS_SENS DCLK CLK60_1
EXT_IN2 EXT_IN3
EXT_OUT3 HEAD_SENS
PC268
VCC1.2
CE0.1u(NON)
R276 10K
EXT_OUT2 EXT_IN0
PC116 CE0.1u(NON)
EXT_OUT2 EXT_IN0
nCONFIG
NON
/ALT_CONF_DONE /ALT_CONFIG
nCONFIG
R298
PC267
EXT_IN2 EXT_IN3 CROP_ON /PS_SENS DCLK CLK60_1
T148 T145 /ALT_STATUS /ALT_RESET
NON
/INTDDA /F0_INTREQ
T76
/IRL0 /IRL1 /IRL2 /IRL3 MA18 /INTUSB_0
/LCD_CS LCD_E LCD_RS LCD_RW RTC_DATA /CS1 RTC_WDATA CONF_DONE RTC_CLK RTC_CE AD_IN /AD_CS AD_CK AD_OUT
TTXD3 RRXD3
/ALT_DCLK /ALT_DATA EXT_OUT0 EXT_OUT0 EXT_OUT1 EXT_OUT1
R297
EXT_IN1
/GATE1 /GATE2 /USBCS
R326 10K
CE0.1u
CE0.1u
PC275
G15 F15 F16 M13 P4 P3 M10 M9 M8 M7 M6 M5 A11 B11 A12 B12 A14 R5 B14 L13 C14 D14 C13 D13 G12 G13 L6 L5 T6 T5 T4 T3 K16 G16 K14 K13 K12 R4 R3 K9 K8 K7 K6 F6 K5 K3 F8 F7 N1 M1 J14 J13 G7 G6 J10 J9 J8 J7 J6 J5 P1 J3 L1 K2
VCC3
VCC1.2
VCC3
EXT_IN1
EXBV8V103J
8 7 6 5
RA73
EXT_OUT3 HEAD_SENS
I/O/LVDS34p I/O/LVDS33n I/O/LVDS33p nSTATUS I/O/LVDS57n I/O VCCIO4 GND GND VCCIO4 GNDA_PLL1 VCCA_PLL1 I/O I/O I/O/LVDS25p I/O/LVDS25n I/O/LVDS28p I/O/LVDS55n I/O/LVDS28n CONF_DONE I/O/LVDS29n I/O/PLL2_OUTn I/O/LVDS27n I/O/LVDS29p I/O/LVDS31n I/O/LVDS31p VCCD_PLL1 GND_PLL1 I/O I/O/LVDS55p I/O/LVDS56p I/O/LVDS58p I/O/LVDS36n I/O/LVDS34n VCCIO3 NC MSEL1 I/O/LVDS56n I/O/LVDS58n GND NC NC NC I/O/LVDS10n I/O/LVDS3n VCCIO1 I/O/LVDS18p I/O/LVDS18n I/O/LVDS1p I/O GND MSEL0 I/O/LVDS16p I/O/LVDS16n NC GND GND VCCINT NC nCONFIG I/O/LVDS0p GND I/O/LVDS2p I/O/LVDS4p
GND VCCIO4 I/O I/O/VREFB4N0 I/O/LVDS43p I/O/LVDS43n I/O/LVDS47p I/O/LVDS42n I/O/LVDS47n I/O/LVDS41n/INIT_DONE I/O I/O/LVDS41p/nCEO I/O/LVDS42p I/O/VREFB3N1 VCCIO4 GND VCCIO3 GND I/O I/O I/O/VREFB3N0 I/O/LVDS36p I/O/LVDS51p I/O/LVDS51n I/O/LVDS46p I/O/LVDS46n NC I/O/LVDS45p I/O/LVDS45n I/O/LVDS44p GND VCCIO1 I/O/LVDS44n I/O/LVDS40n I/O/LVDS40p I/O/LVDS39n I/O/LVDS39p I/O/LVDS38n VCCIO4 GND GND VCCIO4 NC I/O/LVDS38p I/O/LVDS37n I/O/LVDS37p I/O/LVDS27p I/O/LVDS26p I/O/LVDS30p I/O I/O/PLL2_OUTp I/O/LVDS30n I/O/LVDS19p I/O/LVDS17p I/O/LVDS19n I/O I/O/LVDS20n NC NC GND_PLL1 NC NC I/O/LVDS20p I/O/LVDS2n CLK7/LVDSCLK3n CLK2/LVDSCLK1p GND DCLK TDI NC VCCINT GND GND VCCINT I/O I/O/PLL1_OUTp I/O/LVDS0n GND I/O/LVDS57p I/O/LVDS4n J16 J2 H3 H4 H5 H6 H7 H8 H9 H10 L3 L4 P2 H14 P5 K1
nCONFIG nCE DATA0 nCS ASDO
R277 10K
1 2 3 4
R310 R311
R156
150
150
C28 100p
C27 100p
R136
VCC3
10K
R360
NON
PINCHPOS
HEAD_UD
/ALT_CONF_DONE /ALT_CONFIG
/ALT_DCLK /ALT_DATA
/ALT_STATUS /ALT_RESET
/INTDDA /F0_INTREQ
/LCD_CS LCD_E LCD_RS LCD_RW RTC_DATA /CS1 RTC_WDATA CONF_DONE RTC_CLK RTC_CE AD_IN /AD_CS AD_CK AD_OUT
TTXD3 RRXD3
/GATE1 /GATE2 /USBCS
nCONFIG nCE DATA0 nCS
VCC3
Vcc Vcc DCLK ASDI
VCC3
EPCS1
nCS DATA Vcc GND
IC206
CONF_DONE
10K
10K R358
VCC3 R359
DCLK VCC3
RA72 EXBV8V103J
CONF_DONE
1 2 3 4 8 1 7 2 6 3 5 4
2-7
8 7 6 5
5 6 7 8 4 5 3 6 2 7 1 8
TP330 TP325 TP331 TP326 TP332 TP327 TP333 TP328 TP334 TP329
PINCHPOS
HEAD_UD
0
VCC3 8 7 6 5
RA79 EXBV8V103J
VCC3
4 3 2 1
DCLK
/INTUSB_0
/IRL0 /IRL1 /IRL2 /IRL3
53398-1090
1 2 3 4 5 6 7 8 9 10
CN16
MA18
MAIN BOARD_Circuit Diagram 3/9
2
10K
/ALT_STATUS
SA_/SOE
33
VCCINT VCCINT VCCINT VCCINT VCCIO1 VCCIO1 VCCIO1 VCCIO1 VCCIO2 VCCIO2 VCCIO2 VCCIO2 VCCIO2 VCCIO2 VCCIO3 VCCIO3 VCCIO3 VCCIO3 VCCIO4 VCCIO4 VCCIO4 VCCIO4 VCCIO4 VCCIO4 VCCA_PLL1 VCCD_PLL1 VCCA_PLL2 VCCD_PLL2 GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND_PLL1 GND_PLL1 GND_PLL2 GND_PLL2 GNDA_PLL1 GNDA_PLL2 nSTATUS TCK TMS TDO TDI DATA0
SA_/SOE
T23
T24 R36
R41
SA_A[0..12] SA_D[0..15]
0
0
SA_D0 SA_D1 SA_D2 SA_D3 SA_D4 SA_D5 SA_D6 SA_D7 SA_D8 SA_D9 SA_D10 SA_D11 SA_D12 SA_D13 SA_D14 SA_D15
/ALT_DCLK /ALT_CONF_DONE /ALT_CONFIG
G9 H7 H10 J7 B1 G3 K3 R1 A2 A15 C10 C7 E10 E7 B16 G14 K14 R16 M10 M7 P7 P10 T2 T15 M5 L6 E12 F11 A1 A16 B2 B15 C8 C9 E8 E9 G8 H3 H8 H9 H14 J3 J8 J9 J14 K9 M8 M9 P8 P9 R2 R15 T1 T16 L5 N5 D12 F12 M6 E11 M13 F2 G1 G2 H5 F1
R68
SA_/SWE
VCC1.2
VCC3
MA[16..25] SA_D[0..15] SA_A0..12]
CLK60_2 MD[0..31]
SA_/SWE
/ALT_DCLK /ALT_CONF_DONE /ALT_CONFIG
/ALT_DATA
/ALT_STATUS
T44 T30 T32 T39
10K
R210
VCC3
10K
R211
R209
MA[16..25]
CLK60_2 MD[0..31]
/ALT_RESET /RRD /FPGA_WE /CCS5
/ALT_DATA
T61 T60 T66 SA_A0 SA_A1 SA_A2 SA_A3 SA_A4 SA_A5 SA_A6 SA_A7 SA_A8 SA_A9 SA_A10 SA_A11 SA_A12
J13 K12 H2 H1 J2 J1 H16 H15 J15 J16 P2 P1 N2 N1 M2 M1 L2 L1 P3 M4 M3 L4 L3
MSEL0 MSEL1 CLK0 CLK1 CLK2 CLK3 CLK4 CLK5 CLK6 CLK7 I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O
SA_/SWE SA_/SOE
SA_D0 SA_D1 SA_D2 SA_D3 SA_D4 SA_D5 SA_D6 SA_D7 SA_D8 SA_D9 SA_D10 SA_D11 SA_D12 SA_D13 SA_D14 SA_D15 SA_/SWE SA_/SOE T51 T53 T55 T47 MD4 MD3 MD2 MD8 MD13 MD12 MD1 MD7 MD11
F6 F3 G6 K5 J4 K4 K1 K2 D6 E6 E5 D3 E4 E3 E2 E1 T3 R3 R6 P6 N7 N6 B4 A3 B3 D4 A6 B6 C2 A5 C5
EP2C5F256
IC16
I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O NC NC NC NC I/O I/O I/O I/O I/O I/O I/O CLKUSR I/O I/O
MA18 MA19
MD6 MD0 C11 D11 B5 C1 I/O I/O I/O I/O
MD5 A4 I/O
DCLK CONF_DONE nCONFIG nCE I/O ASDO I/O nCEO I/O nCSO NC NC I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O NC NC NC NC NC NC NC NC NC I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O INIT_DONE I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O PLL2_OUTp I/O I/O I/O I/O I/O I/O
40 39
41
6
17
7 8 9 10 13 14 15 16 29 30 31 32 35 36 37 38
NC NC NC
A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15
CY7C1021CV33-12ZXC
BHE BLE
OE
CE
WE
D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15
IC10
22 23 28
5 4 3 2 1 44 43 42 27 26 25 24 21 20 19 18
PC34 CE0.1u
VCC3
SA_A0 SA_A1 SA_A2 SA_A3 SA_A4 SA_A5 SA_A6 SA_A7 SA_A8 SA_A9 SA_A10 SA_A11 SA_A12
SB_/SOE
SB_/SWE
SB_/SOE
SB_/SWE
T72
R100
T73
R112
0
0
SB_D0 SB_D1 SB_D2 SB_D3 SB_D4 SB_D5 SB_D6 SB_D7 SB_D8 SB_D9 SB_D10 SB_D11 SB_D12 SB_D13 SB_D14 SB_D15
40 39
41
6
17
7 8 9 10 13 14 15 16 29 30 31 32 35 36 37 38
NC NC NC
A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15
CY7C1021CV33-12ZXC
BHE BLE
OE
CE
WE
D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15
IC28
SB_D[0..15]
DAC_A[0..9]
DACLAT[0..3]
SI_B[0..3] SI_A[0..3] SCK[0..3]
T46 T65 T40 T56 T64 DAC_A0 DAC_A1 DAC_A2 DAC_A3 DAC_A4 DAC_A5 DAC_A6 DAC_A7 DAC_A8 DAC_A9 DACLAT0 DACLAT1 DACLAT2 DACLAT3 T69 T34 T42 T54 T57 T63 T68 T45 T62 SCK0 SCK1 SCK2 SCK3 SI_A0 SI_A1 SI_A2 SI_A3 SI_B0 SI_B1 SI_B2 SI_B3 SB_A0 SB_A1 SB_A2 SB_A3 SB_A4 SB_A5 SB_A9 SB_A8 SB_A6 SB_A10 SB_A7 SB_A11 SB_A12
2-8 22 23 28
5 4 3 2 1 44 43 42 27 26 25 24 21 20 19 18
I/O I/O I/O I/O NC I/O I/O I/O I/O I/O I/O I/O NC NC I/O I/O I/O I/O I/O I/O NC I/O I/O I/O NC I/O I/O I/O I/O NC I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O NC I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O NC NC NC NC
PC84 CE0.1u
VCC3
SB_A0 SB_A1 SB_A2 SB_A3 SB_A4 SB_A5 SB_A6 SB_A7 SB_A8 SB_A9 SB_A10 SB_A11 SB_A12
SB_A[0..12]
H4 L13 J5 G5 C3 N14 F4 B8 C15 P4 R4 T4 P5 R5 T5 T6 R7 T7 L7 L8 G7 F10 K10 C16 D1 D2 D7 D9 E13 E15 F5 F13 N8 N9 N10 L10 T8 R8 T9 R9 T10 R10 T11 R11 N12 N13 M14 L14 M12 L12 M16 M15 L15 N15 L16 N16 P16 E14 F9 F8 F7 D16 D15 E16
T36
T26 T59
T35
T37 T28 T33 T67
SB_/SOE SB_/SWE SB_D13 SB_D14 SB_D11 SB_D10 SB_D15 SB_D12 SB_D5 SB_D6 SB_D8 SB_D7 SB_D9 SB_D0 SB_D2 SB_D1 SB_D4 SB_D3 /DAC_RST
T27 MD27 MD23 MD17 MD28 MD29 MD18 MD24 MD19 MD20 LLAT3 LLAT2 LLAT1 LLAT0
MA21 MA16 MD31 MD26
MD21 MD16 MD22
CCH3 CCH2 CCH1 CCH0 MD30 MD25
NNCHG3 NNCHG2 NNCHG1 NNCHG0 MA20 MA22 MA17
MD10 MD15 MD9 MD14
CE0.1u
PC234
ENC_PHB ENC_PHA
PSAVE
CE0.1u
PC240
DDA_MtoS /F0_INTREQ
DDA_CLK
D5 B7 C4 C6 N4 P15 P14 P13 P12 C12 D13 D10 N3 K13 R13 T13 R12 T12 C14 B12 K8 B10 A7 A11 K7 C13 D8 D14 A13 K6 B13 B11 A8 A14 B14 A9 A12 B9 A10 L11 M11 N11 P11 J10 R14 T14 G15 F16 G13 H13 F15 G16 H11 G10 H12 G11 G12 K16 J12 K15 J11 K11 L9 J6 H6 G4 F14
CE0.1u
PC243
CE0.1u
PC71
VCC1.2
1K
R216
5 6 7 8
5 6 7 8
EXBV8V181J
4 3 2 1
RA58
180
ENC_PHB ENC_PHA
PSAVE
DDA_MtoS /F0_INTREQ
DDA_CLK
SB_/SOE SB_/SWE
R218
CE0.1u
PC238
CE0.1u
PC42
CE0.1u
PC69
CE0.1u
PC236
C209 CE100p
R225 33
CE0.1u
PC70
CE0.1u
PC239
DDA_StoM
CE0.1u
PC237
CE0.1u
PC246
CE0.1u
PC48
CE0.1u
PC245
DDA_StoM
DAC_LAT0 DAC_LAT1 DAC_LAT2 DAC_LAT3
PC244 CE0.1u(NON)
VCC1.2 NON
DAC[0..9]
/DAC_RESET
DAC[0..9]
DAC_LAT0 DAC_LAT1 DAC_LAT2 DAC_LAT3
/DAC_RESET
PC233 CE0.1u(NON)
VCC1.2 NON
CCH[0..3]
NNCHG[0..3]
4 3 2 1
LLAT[0..3]
R214
DACLAT0 DACLAT1 DACLAT2 DACLAT3
R223
DAC_A8 DAC_A9
EXBV8V181J RA55 5 DAC4 4 5 6 DAC5 3 6 7 DAC6 2 7 8 DAC7 1 8
EXBV8V181J R84 180 DAC8 R86 180 DAC9
DAC0 DAC1 DAC2 DAC3
4 3 2 1
5 6 7 8
5 6 7 8
DAC_A4 DAC_A5 DAC_A6 DAC_A7
4 3 2 1
RA53 4 3 2 1
DAC_A0 DAC_A1 DAC_A2 DAC_A3
CE0.1u
PC45
CE0.1u
PC247
CE0.1u
PC232
CE0.1u
PC64
SCK3 R116
SI_A3 R118
SI_B3 R117
100 9 SCK2 R119
CE0.1u
PC231
CE0.1u
Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8
4Y 4Z
3Y 3Z
2Y 2Z
1Y 1Z
PC103 CE0.1u
HD151031FPEL VCC3
G G
4A
3A
2A
1A
IC32
4Y 4Z
3Y 3Z
2Y 2Z
1Y 1Z
PC104 CE0.1u
HD151031FPEL VCC3
G G
4A
3A
2A
1A
IC33
4Y 4Z
3Y 3Z
2Y 2Z
1Y 1Z
PC105 CE0.1u
HD151031FPEL VCC3
G G
4A
3A
2A
1A
IC34
4Y 4Z
3Y 3Z
2Y 2Z
1Y 1Z
18 17 16 15 14 13 12 11
18 17 16 15 14 13 12 11
PC106 CE0.1u
HD151031FPEL VCC3
G G
4A
3A
2A
1A
TC74VHCT541AFT IC35
E1 E2
D1 D2 D3 D4 D5 D6 D7 D8
IC41
CE0.1u
PC43
Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8
TC74VHCT541AFT
E1 E2
D1 D2 D3 D4 D5 D6 D7 D8
IC42
CE0.1u
PC241
VCC3
4 12
15
100 9
100 7
VCC3
PC242
4 12
100 1
VCC3
100 7
15
100 1 SI_A2 R121
4 12
15
SI_B2 R120
VCC3
100 9
100 7
SCK1 R122
100 1
SI_A1 R124
4 12
SI_B1 R123
VCC3
100 9
SCK0 R125 15
100 7
CE0.1u
PC44
1 19
2 3 4 5 6 7 8 9
1 19
2 3 4 5 6 7 8 9
100 1
100 100 100 100 100 100
100 100 100 100 100 100
SI_A0 R127
CE0.1u
PC72
R143 R142 R141 R140 R139 R138
R149 R148 R147 R146 R145 R144 /RESET2 /PS_SENS
SI_B0 R126
CCH2 CCH3 NNCHG0 NNCHG1 NNCHG2 NNCHG3
/RESET2 /PS_SENS
LLAT0 LLAT1 LLAT2 LLAT3 CCH0 CCH1
14 13
10 11
6 5
2 3
14 13
10 11
6 5
2 3
14 13
10 11
6 5
2 3
14 13
10 11
6 5
2 3
R337 R336 R335 R334 R333 R332
R343 R342 R341 R340 R339 R338
T113
T124
T102
T91
T103
T92
T117
T128
T114
T125
T104
T93
T105
T94
T118
T129
T115
T126
T106
T95
T107
T96
T119
T130
T116
T127
T108
T97
T109
T98
T120
R282
R281
R258
R257
R259
R260
R284
R283
R286
R285
R261
R262
R263
R264
R288
R287
R289
R290
R266
R265
R267
R268
R292
R291
R294
R293
R269
R270
R271
R272
R296
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
C220 CE220p
C212 CE220p
C213 CE220p
C221 CE220p
C222 CE220p
C214 CE220p
C215 CE220p
C223 CE220p
C224 CE220p
C216 CE220p
C217 CE220p
C225 CE220p
C226 CE220p
C218 CE220p
C219 CE220p
C227 CE220p
CE100p
C235 C234 C233 C232 C231 C230
FL13 FL20 FL38 FL23 FL14 FL11
CE0.1u CE100p CE100p CE100p CE100p CE100p T131 R295 10
PC119
VCC
100 100 100 100 100 100
CE100p
C241 C240 C239 C238 C237 C236
FL36 FL21 FL12 FL35 FL37 FL22
CE100p CE100p CE100p CE100p CE100p
CE0.1u
PC120
VCC
100 100 100 100 100 100
2
/ALT_RESET /RRD /FPGA_WE /CCS5
LAT0 LAT1 LAT2 LAT3 CH0 CH1
FL1 EXCML16A270U TP297 FL6 EXCML16A270U FL30 EXCML16A270U TP320 FL40 EXCML16A270U FL24 EXCML16A270U TP314 FL15 EXCML16A270U FL29 EXCML16A270U TP319 FL39 EXCML16A270U
FL5 EXCML16A270U TP301 FL10 EXCML16A270U FL3 EXCML16A270U TP299 FL8 EXCML16A270U FL4 EXCML16A270U TP300 FL9 EXCML16A270U FL2 EXCML16A270U TP298 FL7 EXCML16A270U
FL28 EXCML16A270U TP318 FL19 EXCML16A270U FL26 EXCML16A270U TP316 FL17 EXCML16A270U FL27 EXCML16A270U TP317 FL18 EXCML16A270U FL25 EXCML16A270U TP315 FL16 EXCML16A270U
FL34 EXCML16A270U TP324 FL44 EXCML16A270U FL32 EXCML16A270U TP322 FL42 EXCML16A270U FL33 EXCML16A270U TP323 FL43 EXCML16A270U FL31 EXCML16A270U TP321 FL41 EXCML16A270U
EXCML16A270U EXCML16A270U EXCML16A270U EXCML16A270U EXCML16A270U EXCML16A270U
TP336 SCK3_ZA
SCK3_YA
TP309 SCK3_ZB
SCK3_YB
TP337 SI3_ZA
SI3_YA
TP304 SI3_ZB
SI3_YB
TP305 SCK2_ZA
SCK2_YA
TP307 SCK2_ZB
SCK2_YB
TP306 SI2_ZA
SI2_YA
TP308 SI2_ZB
SI2_YB
TP310 SCK1_ZA
SCK1_YA
TP312 SCK1_ZB
SCK1_YB
TP311 SI1_ZA
SI1_YA
TP313 SI1_ZB
SI1_YB
TP338 SCK0_ZA
SCK0_YA
TP340 SCK0_ZB
SCK0_YB
TP339 SI0_ZA
SI0_YA
TP341 SI0_ZB
SI0_YB
CH2 CH3 NCHG0 NCHG1 NCHG2 NCHG3
/HRESET /P_SIDE_SENS
EXCML16A270U EXCML16A270U EXCML16A270U EXCML16A270U EXCML16A270U EXCML16A270U
SCK3_ZA
SCK3_YA
SCK3_ZB
SCK3_YB
SI3_ZA
SI3_YA
SI3_ZB
SI3_YB
SCK2_ZA
SCK2_YA
SCK2_ZB
SCK2_YB
SI2_ZA
SI2_YA
SI2_ZB
SI2_YB
SCK1_ZA
SCK1_YA
SCK1_ZB
SCK1_YB
SI1_ZA
SI1_YA
SI1_ZB
SI1_YB
SCK0_ZA
SCK0_YA
SCK0_ZB
SCK0_YB
SI0_ZA
SI0_YA
SI0_ZB
SI0_YB
CH2 CH3 NCHG0 NCHG1 NCHG2 NCHG3
/HRESET /P_SIDE_SENS
LAT0 LAT1 LAT2 LAT3 CH0 CH1
MAIN BOARD_Circuit Diagram 4/9
PC17 CE0.1u
VCC3
/PANEL /WWR /HRESET
DBB[0..7]
/SW2 LCD_RS LCD_RW LCD_E /LCD_CS /LED /SW0 /SW1
41V_SENSE
ENV_TH
CROPMARK
P_SIDE
HEAD_TH2
HEAD_TH1
PC16 CE0.1u
/PANEL /WWR /HRESET
DBB[0..7]
VCC
/SW2 LCD_RS LCD_RW LCD_E /LCD_CS /LED /SW0 /SW1
41V_SENSE
ENV_TH
R154
R137
18 17 16 15 14 13 12 11
1 19
2 3 4 5 6 7 8 9
33
33
33
33
33
33
10K
R37
VCC3
DBB7 DBB6 DBB5 DBB4 DBB3 DBB2 DBB1 DBB0
R161
R158
R157 10K 1%
VCC
CROPMARK
P_SIDE
HEAD_TH2
R135
R133
BCR20V4
HEAD_TH1
BT1
CR2032-RTC BACKUP HOLDER BATTERY BCR20V4
CR2032 3V(NON)
RBT1
RTC_WDATA RTC_CLK RTC_CE
Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8
R13
A0 A1 A2 A3 A4 A5 A6 A7
33
E DIR
74LVC245
B0 B1 B2 B3 B4 B5 B6 B7
IC5
TC74VHCT541AFT
E1 E2
D1 D2 D3 D4 D5 D6 D7 D8
IC4
PC122 CE1u
PC117 CE1u
PC113 CE1u
PC110 CE1u
PC107 CE1u
PC101 CE1u
1SS355
1SS355 D3
D2
19 1
2 3 4 5 6 7 8 9
18 17 16 15 14 13 12 11
PC27 CE0.1u
RTC_WDATA RTC_CLK RTC_CE
6
11
R59 10K
12 2 7
4 3 2 1
4 3 2 1
4 3 2 1
5 6 7 8
4 3 2 1
5 6 7 8
5 6 7 8
5 6 7 8
5 6 7 8
5 6 7 8
5 6 7 8
DO
16 17 13
18
1 2 3 4 5 6 7 8 9
TEST
NC NC NC NC NC
INT FOUT
EXBV8V330J 5 6 7 8
4 3 2 1
EXBV8V330J RA4
4 3 2 1
RA5
EXBV8V330J
4 3 2 1
RA2
AD_CK AD_IN
/AD_CS
RX-4045SA
GND
VDD
DI CLK CE
TP209 TP216 TP210
TP208
TP207
DB[0..31]
19
10
12 11
14 15
20
VCC
RTC_DATA
TP201 TP211 TP202 TP220 TP203 TP212 TP221 TP213 TP204 TP214 TP205 TP215 TP206 TP222 TP223
VCC
DB[0..31]
NC
DGND
REF AGND
DO SARS
VCC
RTC_DATA
TLC0838CPW
CLK DI SE
CS
CH0 CH1 CH2 CH3 CH4 CH5 CH6 CH7 COM
IC38
5
1 4 8 9 14
10 3
13
52808-2491
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
CN3
DB4 DB5 DB6 DB7
DB0 DB1 DB2 DB3
PC102 CE0.1u
5 6 7 8
5 6 7 8
EXBV8V560J
E1 E2
D1 D2 D3 D4 D5 D6 D7 D8
DBB[0..7]
74LVC541
Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8
IC209
DBB0 DBB1 DBB2 DBB3
18 17 16 15 14 13 12 11
EXBV8V560J RA202 5 DBB4 4 5 6 DBB5 3 6 7 DBB6 2 7 8 DBB7 1 8
4 3 2 1
RA201
EXT_IN0 EXT_IN1 EXT_IN2 EXT_IN3 AD_OUT
To PANEL BOARD
4 3 2 1
4 3 2 1
EXT_IN0 EXT_IN1 EXT_IN2 EXT_IN3 AD_OUT
PC293 CE0.1u
VCC3
EXT_OUT0 EXT_OUT1 EXT_OUT2 EXT_OUT3
DBB[0..7]
1 19
2 3 4 5 6 7 8 9
EXT_OUT0 EXT_OUT1 EXT_OUT2 EXT_OUT3
RXD3 TXD3
RXD2 TXD2
1 19
2 3 4 5 6 7 8 9 Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8
R85 10K
VCC
R203 10K
VCC
/SENSOR
DBB[0..7]
DBB[0..7]
18 17 16 15 14 13 12 11
VCC
VCC
/SENSOR
TC74VHCT541AFT
E1 E2
D1 D2 D3 D4 D5 D6 D7 D8
IC45
TP261 TP259 TP257 TP256 TP255
TP253 TP252 TP251 TP249 TP248
5 6 7 8
C253
C249
C250
74LVC541
Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8
IC6
E1 E2
D1 D2 D3 D4 D5 D6 D7 D8
PC18 CE0.1u
VCC3
4 3 2 1
5 6 7 8
RA81 5 6 7 8
1 19
2 3 4 5 6 7 8 9
DDA_MtoS
To DPICS SERIAL
53398-0590
1 2 3 4 5
CN11
53398-0590
1 2 3 4 5
CN10
C202
C203
TP345 TP350 TP349 TP347
TP348 TP343
TP351 TP344
RA80 EXBV8V103J
C204
DDA_MtoS
R24
C208
C207
C206
C7 CE100p
33
DDA_CLK
EXBA10E103J
RA23
5 6 7 8
ENV_TH
R9 33
C2 CE100p
/Cmd_HS_MtoS /Cmd_HS_StoM Cmd_MtoS Cmd_StoM
DDA_StoM
/INTDDA
TP218
TP233 TP232
TP231
TP247
TP234
ENV_TH
EXBA10E103J
RA12
VCC3
C1 CE100p
R11 33
PINCHPOS CROP_ON /SERIAL_START /SRVBRD_RESET /MTRERR MAINTENANCECOVER_L RESERVE_PORT
CROPMARK
DDA_CLK
/Cmd_HS_MtoS /Cmd_HS_StoM Cmd_MtoS Cmd_StoM
DDA_StoM
/INTDDA
RESERVE_PORT
VCC
MD-S6100(NON)
1 2 3 4 5 6
CN22
EXBV8V330J
PINCHPOS CROP_ON /SERIAL_START /SRVBRD_RESET /MTRERR
CROPMARK
CE100p CE100p CE100p CE100p
C201
5 6 7 8
TU
MD-S8100
EXBV8V330J RA17 5 4 5 6 3 6 7 2 7 8 1 8
4 3 2 1
RA16
TP346
TP342 R372 0(NON)
1 2 3 4 5 6 7 8
TP335 R371 0(NON) CN23
TP1
C205
VCC
CE100p CE100p CE100p CE100p 4 3 PRINT_CARRIAGE_ORG 2 Reserved 1 FRONT_COVER MAINTENANCE_COVER R REAR_PAPER FRONT_PAPER 4 CUTTING_CARRIAGE_ORG 3 PINCH_ROLL_U/D 2 1
To MONITOR SERIAL
18 17 16 15 14 13 12 11
C252
C251 EXBV8V330J
4 3 2 1
CE100p CE100p CE100p CE100p
C248
C254
CE100p CE100p CE100p CE100p 5 6 7 8
EXBV8V330J
4 3 2 1
RA82
DBB0 DBB1 DBB2 DBB3 DBB4 DBB5 DBB6 DBB7
4 3 2 1
C255
5 6 7 8 5 6 7 8 4 3 2 1 4 3 2 1
IC11
EXBV8V330J
4 3 2 1
RA3
AD_CK AD_IN
/AD_CS
T132 T135 T138 T140 T143
VCC
1
PC128 CE0.1u
6
10 2 9 3 8 4 7 5 1
2-9
6
Revised 11
R17 2.2K(NON)
10 2 9 3 8 4 7 5
VCC
TP219
TP227 TP226 TP225 TP224
TP230 TP229 TP228
TP241 TP240 TP239 TP238 TP237 TP236 TP235
TP242
TP246 TP245
VCC
TP217
Reserve
TP243
Front Paper Sensor
Rear Paper Sensor
IS Cover Sensor
To SERVO BOARD
52808-2591
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
CN8
Limit Sensor
53398-0390
1 2 3
CN4
53398-0690
1 2 3 4 5 6
CN7
53014-02
1 2
CN6
53014-03(NON)
1 2 3
CN9
Reserve
Head Lock Sensor 53398-0490
1 2 3 4
CN5
53398-0290(NON)
1 2
CN1
MAIN BOARD_Circuit Diagram 5/9
2
RA63
RA67
RA62
RA66
RA61
RA65
RA60
RA64
2-10
/RCS2 /RCS3
/RWE /ROE /RCS0
TP10
CPU_/RBE0 CPU_/RBE1
EXD0 4 EXD1 3 EXD2 2 EXD3 1 EXBV8V560J EXD4 4 EXD5 3 EXD6 2 EXD7 1 EXBV8V560J EXD8 4 EXD9 3 EXD10 2 EXD11 1 EXBV8V560J EXD12 4 EXD13 3 EXD14 2 EXD15 1 EXBV8V560J EXD16 4 EXD17 3 EXD18 2 EXD19 1 EXBV8V330J EXD20 4 EXD21 3 EXD22 2 EXD23 1 EXBV8V330J EXD24 4 EXD25 3 EXD26 2 EXD27 1 EXBV8V330J EXD28 4 EXD29 3 EXD30 2 EXD31 1 EXBV8V330J
5 6 7 8
5 6 7 8
5 6 7 8
5 6 7 8
4 3 2 1
4 3 2 1
4 3 2 1
4 3 2 1
RD16 RD17 RD18 RD19
5 6 7 8
5 6 7 8
RD28 RD29 RD30 RD31
RD24 RD25 RD26 RD27
5 RD20 6 RD21 7 RD22 8 RD23
5 6 7 8
5 RD12 6 RD13 7 RD14 8 RD15
RD8 RD9 RD10 RD11
/RCS2 /RCS3
/RWE /ROE /RCS0
/RCS1
0 0 0 0 0 0
5 6 7 8
4 3 2 1
5 6 7 8
RD4 RD5 RD6 RD7
R250 R248 R280 R155 R253 R231
5 6 7 8
4 3 2 1
5 6 7 8
0 0
5 6 7 8
4 3 2 1
RD0 RD1 RD2 RD3
CPU_/RBE0 R236 CPU_/RBE1 R232
5 6 7 8
4 3 2 1
5 6 7 8
RD0 RD31
TP294 TP296
RD0 RD1 RD2 RD3 RD4 RD5 RD6 RD7 RD8 RD9 RD10 RD11 RD12 RD13 RD14 RD15 RD16 RD17 RD18 RD19 RD20 RD21 RD22 RD23 RD24 RD25 RD26 RD27 RD28 RD29 RD30 RD31
RAB0 RAB1 RAB2 RAB3 RAB4 RAB5 RAB6 RAB7 RAB8 RAB9 RAB10 RAB11 RAB12 RAB13 RAB14 RAB15 RAB16 RAB17 RAB18 RAB19 RAB20 RAB21 RAB22 RAB23 RAB24
RAB0 RAB24
3
1 2
R242 10K
K16 L20 K19 L17 L18 L19 M20 M19 N20 P20 A10
B12 E12 D13 D14 A12 C12 B13 E14 C13 A13 B14 A14 C14 D15 E13 B15 A15 A16 B16 C15 D16 C16 B17 C17 A17 A18 A19 B18 A20 C18 D17 B19
D18 C19 B20 E17 E18 D19 F17 G17 F18 E19 C20 D20 G16 H17 G18 E20 F19 H18 H16 F20 G19 G20 H19 J17 J18 J16 J19 H20 J20 K20 K18 K17
OUTY
VCC
SN74LVC1G32DCK
GND
INA INB
IC43
AU1100-333MBD
RBEN0 RBEN1 RBEN2 RBEN3 RWE ROE RCS0 RCS1 RCS2 RCS3 EWAIT
RD0 RD1 RD2 RD3 RD4 RD5 RD6 RD7 RD8 RD9 RD10 RD11 RD12 RD13 RD14 RD15 RD16 RD17 RD18 RD19 RD20 RD21 RD22 RD23 RD24 RD25 RD26 RD27 RD28 RD29 RD30 RD31
RAD0 RAD1 RAD2 RAD3 RAD4 RAD5 RAD6 RAD7 RAD8 RAD9 RAD10 RAD11 RAD12 RAD13 RAD14 RAD15 RAD16 RAD17 RAD18 RAD19 RAD20 RAD21 RAD22 RAD23 RAD24 RAD25 RAD26 RAD27 RAD28 RAD29 RAD30 RAD31
IC30A
TP293 TP295
4
5
R159
PC285 CE0.1u
VCC3
PREG PCE1 PCE2 POE PWE PIOR PIOW PWAIT PIOS16
SDQMO SDQM1 SDQM2 SDQM3 SDRAS SDCAS SDWE SDCLK0 SDCLK1 SDCLK2 SDCS0 SDCS1 SDCS2 SDCKE SMROMCKE
SDD0 SDD1 SDD2 SDD3 SDD4 SDD5 SDD6 SDD7 SDD8 SDD9 SDD10 SDD11 SDD12 SDD13 SDD14 SDD15 SDD16 SDD17 SDD18 SDD19 SDD20 SDD21 SDD22 SDD23 SDD24 SDD25 SDD26 SDD27 SDD28 SDD29 SDD30 SDD31
SDA0 SDA1 SDA2 SDA3 SDA4 SDA5 SDA6 SDA7 SDA8 SDA9 SDA10 SDA11 SDA12 SDBA0 SDBA1
33
/WR_STB
A8 D10 B10 B8 A7 C9 B7 A9 R241 B9 R249
R247 0
TP5
TP4 TP6
TP7 SDCLK
SDD0 SDD1 SDD2 SDD3 SDD4 SDD5 SDD6 SDD7 SDD8 SDD9 SDD10 SDD11 SDD12 SDD13 SDD14 SDD15 SDD16 SDD17 SDD18 SDD19 SDD20 SDD21 SDD22 SDD23 SDD24 SDD25 SDD26 SDD27 SDD28 SDD29 SDD30 SDD31
V2 U2 U3 U4 W1 V1 U1 T2 T3 T1 R5 R2 R3 R4 P5 P2 R1 P1 P3 P4 N3 N2 N4 N5 M3 M4 M5 M2 L2 N1 M1 L1
H3 H2 G2 G1 H5 H4 H1 L4 K4 J4 K1 K2 J1 J2 E9
SDA0 SDA1 SDA2 SDA3 SDA4 SDA5 SDA6 SDA7 SDA8 SDA9 SDA10 SDA11 SDA12
G3 F2 F3 F1 F4 E1 E2 F5 E4 E3 E5 D1 D3 G4 G5
VCC3
/WR_STB
10K 10K
R256 R275
22 22
SDD[0..31]
SDA[0..12]
RAB[0..24]
RD[0..31]
15 39 37 38 19 18 17 16
SDCKE SDCLK1R2 /SDCS1
40
20 21
/SDQM2 /SDQM3
23 24 25 26 29 30 31 32 33 34 22 35 36
SDBA0 SDBA1
SDA0 SDA1 SDA2 SDA3 SDA4 SDA5 SDA6 SDA7 SDA8 SDA9 SDA10 SDA11 SDA12
37 38 19 18 17 16
SDCKE SDCLK1R1 /SDCS1
40
15 39
20 21
23 24 25 26 29 30 31 32 33 34 22 35 36
/SDQM0 /SDQM1
SDBA0 SDBA1
SDA0 SDA1 SDA2 SDA3 SDA4 SDA5 SDA6 SDA7 SDA8 SDA9 SDA10 SDA11 SDA12
VSS VSS VSS VSSQ VSSQ VSSQ VSSQ
VCC VCC VCC VCCQ VCCQ VCCQ VCCQ
DQ0 DQ1 DQ2 DQ3 DQ4 DQ5 DQ6 DQ7 DQ8 DQ9 DQ10 DQ11 DQ12 DQ13 DQ14 DQ15
VSS VSS VSS VSSQ VSSQ VSSQ VSSQ
VCC VCC VCC VCCQ VCCQ VCCQ VCCQ
DQ0 DQ1 DQ2 DQ3 DQ4 DQ5 DQ6 DQ7 DQ8 DQ9 DQ10 DQ11 DQ12 DQ13 DQ14 DQ15
IC27 EDS2516ADTA-75
NC
CKE CLK CS RAS CAS WE
LDQM DQM
A13/BA0 A12/BA1
A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12/NC
IC203 EDS2516ADTA-75
NC
CKE CLK CS RAS CAS WE
LDQM DQM
A13/BA0 A12/BA1
A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12/NC
28 41 54 6 12 46 52
1 14 27 3 9 43 49
2 4 5 7 8 10 11 13 42 44 45 47 48 50 51 53
28 41 54 6 12 46 52
1 14 27 3 9 43 49
2 4 5 7 8 10 11 13 42 44 45 47 48 50 51 53
VCC3
SDD16 SDD17 SDD18 SDD19 SDD20 SDD21 SDD22 SDD23 SDD24 SDD25 SDD26 SDD27 SDD28 SDD29 SDD30 SDD31
VCC3
SDD0 SDD1 SDD2 SDD3 SDD4 SDD5 SDD6 SDD7 SDD8 SDD9 SDD10 SDD11 SDD12 SDD13 SDD14 SDD15
CE0.1u
CE0.1u
PC88 CE0.1u
PC77 CE0.1u
VCC3
PC254
PC248
VCC3
CE0.1u
PC83
CE0.1u
PC253
/RWE /ROE
/FROM 13 34
32
31 26 25 24 23 22 21 20 10 9 8 7 6 5 4 3 54 19 18 11 12 15 2
CE0.1u
PC89
/RCS2
/FROM
/RCS0
2 4 6
/EPROM
DIC-252
Short Plug
XJ8C-0611 /RCS2
JP2
DIC-252 /RCS0 1 /FROM 3 5
VSS2 VSS1
VDD
RY/BY NC1 NC2 NC3 NC4 NC5 NC6 NC7
DQ0 DQ1 DQ2 DQ3 DQ4 DQ5 DQ6 DQ7 DQ8 DQ9 DQ10 DQ11 DQ12 DQ13 DQ14 DQ15
52 33
43
17 1 27 28 29 30 55 56
35 37 39 41 44 46 48 50 36 38 40 42 45 47 49 51
/EPROM
/RWE CPU_/RBE0
/ROE
/EPROM
TC58FVM7T5BTG65CCH
BYTE WP/ACC RESET
WE OE
CE
A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 A19 A20 A21 A22
IC31
Short Plug
53 VCC3 R113 4.7K 16 /NET_RESET 14 /NET_RESET
/RWE /ROE
/FROM
CE0.1u
PC258
RAB1 RAB2 RAB3 RAB4 RAB5 RAB6 RAB7 RAB8 RAB9 RAB10 RAB11 RAB12 RAB13 RAB14 RAB15 RAB16 RAB17 RAB18 RAB19 RAB20 RAB21 RAB22 RAB23
PC87
/RWE CPU_/RBE0
/ROE
/EPROM
CE0.1u CE0.1u
PC92
VCC3
RD0 RD1 RD2 RD3 RD4 RD5 RD6 RD7 RD8 RD9 RD10 RD11 RD12 RD13 RD14 RD15
VCC
48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25
IC204
RD14 RD15
RD12 RD13
RD10 RD11
RD6 RD7 RD8 RD9
RD4 RD5
RD2 RD3
RAB23
RAB19 RAB21
RDB7 RDB6 RDB5 RDB4 RDB3 RDB2 RDB1 RDB0
RDB15 RDB14 RDB13 RDB12 RDB11 RDB10 RDB9 RDB8
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
PS-50PE-D4T1-PN1
1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 41 43 45 47 49
CE0.1u
CE0.1u CN13
VCC PC134
PC135
2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50
RDB[0..15]
RDB14 RDB15
RDB12 RDB13
RDB10 RDB11
RDB6 RDB7 RDB8 RDB9
RDB4 RDB5
RDB2 RDB3
RDB0 RDB1
RAB9 RAB8 RAB7 RAB6 RAB5 RAB4 RAB3 RAB2 RAB1 RAB20 RAB22 /NET_RESET CPU_/RBE1 /RCS3
RAB18 RAB17 RAB16 RAB15 RAB14 RAB13 RAB12 RAB11 RAB10
VCC3
SN74LVCH16245ADGG-EL
/LOE LAB/BA LA0 LB0 LA1 LB1 GND GND LA2 LB2 LA3 LB3 VCC3 VCC3 LA4 LB4 LA5 LB5 GND GND LA6 LB6 LA7 LB7 HA0 HB0 HA1 HB1 GND GND HA2 HB2 HA3 HB3 VCC3 VCC3 HA4 HB4 HA5 HB5 GND GND HA6 HB6 HA7 HB7 /HOE HAB/BA
CE0.1u
CE0.1u
RD0 RD1
PC269
PC263
VCC3
2
TP2 TP275
EXD[0..31]
/NET_RESET CPU_/RBE1 /RCS3
RD[0..31]
MAIN BOARD_Circuit Diagram 6/9
WDT
2-11
R239
VCC3
R233
VCC3
/PRN_RST
0
MMZ1608S800A
L201
0
0
+
+
R238
/PRN_RST
2 1 3 4
C22 4.7u/25V
WDO RESET WDI PFO
PC255 CE0.1u XAGND32
XPWR32
PC256 CE0.1u XAGND12
XPWR12
XAGND32
XPWR32
XAGND12
XPWR12
/NET_RESET
ADM706RARZ(NON)
VCC MR GND PFI
8 7 6 5
R230 4.7K(NON)
PC250 CE0.1u(NON) IC202
VCC3
0
R229
C21 4.7u/25V
4.7K(NON)
R227
WDT_/OUT
WDT
MMZ1608S800A
L202
WDT_/OUT C15 CE3p
C14 100u/10V
+
VCC3
/NET_RESET
R234 4.7K
VCC3
R105 NON
2 1 5
VCC3
VCC_mac
C16 CE3p
+
+
D201
R240
PC282 CE0.1u
PC251 CE0.1u C29 10u/16V +
+
4 3
+
PC252 CE0.1u
+
C210 CE68p R226 10K 1%
PC274 CE0.1u
+
+
PC281 CE0.1u
PC259 CE0.1u C32 10u/16V
C31 C23 10u/16V 10u/16V
4
3
0
XPWR12 XAGND12
R111
XPWR32 XAGND32
XPWR12 XAGND12
22
XPWR32 XAGND32
A3 B5
A5 A4
B1 B2
TP276 VCC_mac
CE0.1u(NON)
C211
G9 G10 G11 G12 G13 G14 H14 J14 K14 L14 L16 M14 N14 P8 P9 P10 P11 P12 P13 P14
G7 G8 H7 J3 J7 K5 K7 L3 L7 M7 N7 P7
E15 F7 F8 F11 F12 F15 F16 G15 H6 J6 K15 L15 M6 N6 P15 R7 R8 R11 R12 R15 R16 T15
D5 D2 E7 /RESET_OUT /RESET_OUT E8 E6 PWR_EN R235 2.7K(NON) C5 C1 R246 10K VCC3
R228 100 1%
VCC3
PC283 PC280 CE0.1u CE0.1u C19 C24 10u/16V 10u/16V
C18 C30 10u/16V 10u/16V
ADJ
VOUT
LP3964EMP
VIN SD GND
VDD OUT
PC78 CE0.1u
FXO-31FL 12.000MHz
INH GND
Y2
1SS355 IC201
1 2
Y3 C-001R-32.768K
AU1100-333MBD
VDDX1 VDDX2 VDDX3 VDDX4 VDDX5 VDDX6 VDDX7 VDDX8 VDDX9 VDDX10 VDDX11 VDDX12 VDDX13 VDDX14 VDDX15 VDDX16 VDDX17 VDDX18 VDDX19 VDDX20
VDDY1 VDDY2 VDDY3 VDDY4 VDDY5 VDDY6 VDDY7 VDDY8 VDDY9 VDDY10 VDDY11 VDDY12
VDDI1 VDDI2 VDDI3 VDDI4 VDDI5 VDDI6 VDDI7 VDDI8 VDDI9 VDDI10 VDDI11 VDDI12 VDDI13 VDDI14 VDDI15 VDDI16 VDDI17 VDDI18 VDDI19 VDDI20 VDDI21 VDDI22
RESETIN RESETOUT EXTCLK0 EXTCLK1 PWR_EN VDDXOK VSEL
XPWR12 XAGND12
XTI12 XTO12
XPWR32 XAGND32
XTI32 XT032
VSS1 VSS2 VSS3 VSS4 VSS5 VSS6 VSS7 VSS8 VSS9 VSS10 VSS11 VSS12 VSS13 VSS14 VSS15 VSS16 VSS17 VSS18 VSS19 VSS20 VSS21 VSS22 VSS23 VSS24 VSS25 VSS26 VSS27 VSS28 VSS29 VSS30 VSS31 VSS32 VSS33 VSS34 VSS35 VSS36 VSS37 VSS38 VSS39 VSS40 VSS41 VSS42 VSS43 VSS44 VSS45 VSS46 VSS47 VSS48 VSS49 VSS50 VSS51 VSS52 VSS53 VSS54 VSS55 VSS56 VSS57 VSS58 VSS59 VSS60 VSS61 VSS62 VSS63
GPIO0 GPIO1 GPIO7 GPIO16 GPIO17 GPIO18 GPIO19 GPIO20 GPIO21 GPIO22 GPIO23
ROMSIZE ROMSEL
D11 E10 E16 F6 F9 F10 F13 F14 G6 H8 H9 H10 H11 H12 H13 H15 J5 J8 J9 J10 J11 J12 J13 J15 K3 K6 K8 K9 K10 K11 K12 K13 L5 L6 L8 L9 L10 L11 L12 L13 M8 M9 M10 M11 M12 M13 M15 N8 N9 N10 N11 N12 N13 N15 N16 P6 R6 R9 R10 R13 R14 T5 T16
C6 D6 D9 Y7 W6 Y6 T9 Y8 V8 U7 V7
D4 B4 R254
/WR_FULL WDT /RBE0 /RBE1 /RBE2
TP3
/RBE3 /FIFO_HALF_NET
VCC3 10K
4.7K R252
IC30C
4.7K R313
A2 B3
4.7K R312
0 0
4.7K R300
R109 R108
VCC3
/WR_FULL WDT /RBE0 /RBE1 /RBE2
/RBE3 /FIFO_HALF_NET
MAIN BOARD_Circuit Diagram 7/9
2
VCC3
R243
10K
2-12
D7 C8
V15 Y16 V11
U12 V13 U16 W15
V14 U13 W14 T13 U14
T7 V5 T6 V4 Y3 Y2 W4 W3 Y1 T4 W2 V3 U5
P17 M17 M16 R19 T17 R20 T20 N19 N18 N17 M18 P16 R17 R18 T18 P19 P18 T19 U20 V20 W20 V6 U6
IC30B AU1100-333MBD
DMA_REQ0 DMA_REQ1
IRDATX IRDARX IRFIRSEL
I2SCLK I2SWORD I2SDI I2SDIO
ACSYNC ACBCLK ACDO ACDI ACRST
SDMS0_CLK SDMS0_CMD SDMS0_DAT0 SDMS0_DAT1 SDMS0_DAT2 SDMS0_DAT3 SDMS1_CLK SDMS1_CMD SDMS1_DAT0 SDMS1_DAT1 SDMS1_DAT2 SDMS1_DAT3 SDMS_MS_EN
LCD_FCK LCD_LCK LCD_PCK LCD_BIAS LCD_LEND LCD_D0 LCD_D1 LCD_D2 LCD_D3 LCD_D4 LCD_D5 LCD_D6 LCD_D7 LCD_D8 LCD_D9 LCD_D10 LCD_D11 LCD_D12 LCD_D13 LCD_D14 LCD_D15 LCD_PWM0 LCD_PWM1
RESVD0 RESVD1 RESVD2 RESVD3 RESVD4 RESVD5
SOCLK SODIN SODOUT SODEN
TESTEN TC0 TC1 TC2 TC3
TRST TDI TDO TMS TCK
N0TXCLK N0TXEN N0TXD0 N0TXD1 N0TXD2 N0TXD3 N0RXCLK N0RXDV N0RXD0 N0RXD1 N0RXD2 N0RXD3 N0CRS N0COL N0MDC N0MDIO
USBH1P USBH1M
USBH0P USBH0M
U3TXD U3RXD U3CTS U3RTS U3DSR U3DTR U3DCD U3RI
U1TXD U1RXD
R305 R302
Y20 V19
W8 W7 T8 Y5 W5 Y4
W16 W18 Y17 U15
C3 B6 C7 D8 A6
C4 U19 U18 C2 V18
U8 U10 Y11 V10 U9 V9 W11 Y10 W13 U11 T12 T10 Y14 W10 W9 Y9
R319 R320
W17 Y18
R318 R317
R321
R315
Y12 Y15 U17 W12 Y19 T11 V17 V16
T137
R314
V12 T14
VCC3
PC273 CE0.1u
15K 15K
15K 15K
0 0
0
0
0
0
T136
T134
T82 T110 T101 T81 T121
8
6
2
74LVC14
VCC3 4.7K 330 4.7K 4.7K 4.7K 4.7K
R347 R345 R346 R349 R350
13
11
3
R348
N0TXCLK N0TXEN N0TXD0 N0TXD1 N0TXD2 N0TXD3 N0RXCLK N0RXDV N0RXD0 N0RXD1 N0RXD2 N0RXD3 N0CRS N0COL N0MDC N0MDIO
74LVC14
IC37F
IC37E
74LVC14
IC37B
IC37D 12
10
4
74LVC14
9
5
1
74LVC14
IC37C
74LVC14
IC37A
PC108 CE0.1u
33
R308
33
R307
33
R130
3
1 2
+
L1 MMZ1608S800A
1.5K
OUTY
VCC
4
5
VCC3
VCC3
PC286 CE0.1u
L2 MMZ1608S800A C39 C242 CE0.1u CE0.1u
VCC3
R353
SN74LVC1G32DCK
GND
INA INB
IC44
C41 4.7u/25V
VCC3
TP8
TP9
4.7K R131
R316
4.7K R306
Y13 W19
4.7K R309
U0TXD U0RXD
1K 4.7K 4.7K 4.7K 4.7K
4.7K R255
LCLK LWAIT LWR0 LWR1 LRD0 LRD1
32 8
36
14 48
9 10 12 13 15
7 2 6 5 4 3 16 22 21 20 19 18 23 1 25 26 24
1 2
VDD OUT
PC132 CE0.1u 4 3
29 35 11 17 45
27 28 37 38 39 40 41 42 43 44 46 47
34
33
31
30
R165
VCC3
AGND AGND AGND AGND AGND
NC RESET ANE DUPLEX SPEED RPTR LDPS RESETB ISOLATE MII X1 X2
TPTX+
TPTX-
TPRX+
TPRX-
FXO-31FL 25.000MHz
INH GND
Y5
RTL8201CP
PWFBOUT PWFBIN
AVDD33
DVDD33 DVDD33
LED0 LED1 LED2 LED3 LED4
TXC TXEN TXD0 TXD1 TXD2 TXD3 RXC RXDV RXD0 RXD1 RXD2 RXD3 CRS COL MDC MDIO RXER/FXEN
IC46
PR_RXD PR_TXD PR_RTS PR_CTS
TP274
VCC
22
VCC3
53398-0590
5 4 3 2 1
CN12
2.0K 1%
E11 D12 C11 A11 B11 C10
TP271
PC127 CE0.1u
/RESET_OUT
PC287 CE0.1u
VCC3
C246 CE0.1u
49.9 1% R362
TP273
49.9 1% R363
TP272
49.9 1% R364
VCC3
C247 CE0.1u
CE0.1u
C245
2
R245 R278 R274 R244 R299
R368 330
VCC3
2 3 1
4 5
8 6 7
12 11
9 10
GREEN
J1011F21PNL
A_LED_L K_LED_L
A_LED_R K_LED_R
TDCT TD+
GND GND
RDCT RD+
CN20
FG FG
L4 MMZ1608S800A
ORANGE
13 14
NETWORK
R354
49.9 1% R365
mac_clk
R237 33(NON)
MAIN BOARD_Circuit Diagram 8/9
2-13
CE0.1u
PC51
+41V
VCC3
2 4 3
Cd
OUT
VCC
3
2
1
VCC3
2
1
VCC3
6
5
1
6
C13
FIN
VOUT
VI
IC208
FIN
VOUT
+ C44 10u/16V
VO
AIC1086PM
1SS355
D5
BD12KA5FP
NC
VIN
IC49
1SS355
D203
BD15KA5FP(NON)
NC
VIN
IC205
1SS355(NON)
D202
C11 CE0.01u
2
4
3
4
3
VC
+
R366 270 1%
R369 120 1%
R370 120 1%
R367 120 1%
C47 220u/6.3V
VO
+
PC294 CE0.1u
T158
CE0.1u(NON)
PC284
T155
VADJ
C38 100u/25V
+
220u/6.3V(NON)
2
IC19 PQ070XZ1HZ
VIN
+
R212 1K 1%
PC123 CE0.1u
T146
R373 10K
PC124 CE0.1u
R163 10K
VCC3
+
COM0 COM1 COM2 COM3
12
COM0 COM1 COM2 COM3
VCC
41V_SENSE
13
R160 1K
R164 22K
+41V
VHV1
VHV0
VHV1 VHV0
R87 10K
VCC1.55
74LVC14
IC40F
PC59 CE0.1u
T58
R162 10K 1/4W
VCC
41V_SENSE
C12 100u/25V
C37 220u/50V
R219 120 1%
R331 10K(NON)
VCC1.2
+
T147
VHV1
VHV0
R220 120 1%
C36 220u/50V
VCC_1.5
4
3
3.15A
01543.15DR FUSE3
F1
01543.15DR
3.15A F2
FUSE2
SBC8-221-182
1SS355
D4
D8 D5S6M
L3
C42 220u/50V
C34
+
1
VCC3
C244 CE0.033u
7
PC129 CE0.1u
R352 15K
R81 CE0.33u 1K TP267
VCC3
4.7K
C243 R351
CE1500p
D6
C43 220u/50V
7
+
1SS355 1SS355 IC207 L4960 1 1
D7
CE0.1u
PC130
+ C35 2.2u/50V
RN5VD29A
VDD NC GND
IC14
PR2016-25-PB-SN
HS1
0154002.DR
2.0A F3
FUSE1
B4P-VH
5
5
To SERVO BOARD
+41V
4
4
4 3 2 1
3
3
2
2
ADJ
53398-0970
1 2 3 4 5 6 7 8 9
CN18
10K
VCC3 R221
PSAVE
DAC_LAT3
DAC_LAT2
DAC_LAT1
DAC_LAT0 /DAC_RESET
DAC[0..9] 4 3 2 1 30 29 28 27 26 25
T70
T139
DAC_LAT3
DAC0 DAC1 DAC2 DAC3 DAC4 DAC5 DAC6 DAC7 DAC8 DAC9
E09A54RA
DAOUT
PSAVE
LAT RST
D0 D1 D2 D3 D4 D5 D6 D7 D8 D9
IC25
E09A54RA
DAOUT
PSAVE
LAT RST
D0 D1 D2 D3 D4 D5 D6 D7 D8 D9
IC26
E09A54RA
DAOUT
PSAVE
LAT RST
D0 D1 D2 D3 D4 D5 D6 D7 D8 D9
IC21
E09A54RA
DAOUT
PSAVE
LAT RST
D0 D1 D2 D3 D4 D5 D6 D7 D8 D9
IC22
ENC_PHAR150
8
23
5 6
4 3 2 1 30 29 28 27 26 25
8
23
5 6
DAC_LAT2
T71
4 3 2 1 30 29 28 27 26 25
DAC0 DAC1 DAC2 DAC3 DAC4 DAC5 DAC6 DAC7 DAC8 DAC9
8
23
5 6
DAC_LAT1
T48
4 3 2 1 30 29 28 27 26 25
8
23
DAC0 DAC1 DAC2 DAC3 DAC4 DAC5 DAC6 DAC7 DAC8 DAC9
T49
DAC_LAT0 5 /DAC_RESET 6
DAC0 DAC1 DAC2 DAC3 DAC4 DAC5 DAC6 DAC7 DAC8 DAC9
ENC_PHA
PSAVE
DAC[0..9]
100 8
9 11 12 13 15 17 19 21 7 10 14
24
20 18 16
22
9 11 12 13 15 17 19 21 7 10 14
24
20 18 16
22
9 11 12 13 15 17 19 21 7 10 14
24
20 18 16
22
9 11 12 13 15 17 19 21 7 10 14
24
20 18 16
22
74LVC14
IC40D
D.P. D.P. D.P. D.P. D.P. D.P. D.P. D.P. GND3 GND45 VOUTGND
VCC3
NPNB FB PNPB
VCC45
D.P. D.P. D.P. D.P. D.P. D.P. D.P. D.P. GND3 GND45 VOUTGND
VCC3
NPNB FB PNPB
VCC45
D.P. D.P. D.P. D.P. D.P. D.P. D.P. D.P. GND3 GND45 VOUTGND
VCC3
NPNB FB PNPB
VCC45
D.P. D.P. D.P. D.P. D.P. D.P. D.P. D.P. GND3 GND45 VOUTGND
VCC3
NPNB FB PNPB
VCC45
9 C228 CE1000p
R324 1K
VCC
33
R323
PC81 CE0.1u
VCC3
PC82 CE0.1u
VCC3
PC60 CE0.1u
VCC3
PC61 CE0.1u
VCC3
ENC_PHB
T141
10
R128
1
ENC_PHB R153
510
R114
510
R99
510
R102
R88
10
510
R92
1
R50
510
R58
R40
10
510
R38
1
R78
510
R75
R98
10
510
R110
R96
1
R106
100
TR16 2SA1213
R107 43
R97 43
TR12 2SC2873
TR8 2SA1213
R77 43
R39 43
TR4 2SC2873
TR3 2SA1213
R56 43
R90 43
TR5 2SC2873
TR9 2SA1213
R101 43
R115 43
TR13 2SC2873
TR15 2SA1746
TR11 2SC4131
TR7 2SA1746
10
COM3
74LVC14
11 C229 CE1000p
R330 1K
VCC
VCC
33
R329
VCC3
PC136 CE0.1u
VHV1
HEAT-SINK 1
HS3
COM2
IC40E
C20 CE0.022u
R104 4.7 /0.25W
COM3
PC249 CE0.1u
C10 CE0.022u
R67 4.7 /0.25W
COM2
CE0.1u TR2 2SC4131
COM1
HEAT-SINK 1
HS2
+ C26 22u/50V
C9 CE0.022u
R66 4.7 /0.25W
COM1
PC235 CE0.1u
C17 CE0.022u
COM0
+ C25 22u/50V
R103 4.7 /0.25W
COM0
PC230
TR1 2SA1746
TR6 2SC4131
TR10 2SA1746
TR14 2SC4131
CE0.1u
PC257
VHV0
10K
R344
SI3_YB SI3_ZB SCK2_YA SCK2_ZA SI2_YA SI2_ZA SCK2_YB SCK2_ZB SI2_YB SI2_ZB
NCHG2
CH2
LAT2
NCHG3
CH3
LAT3
SCK3_ZB SCK3_YB SCK1_ZA SCK1_YA SI1_ZA SI1_YA SCK1_ZB SCK1_YB SI1_ZB SI1_YB
NCHG1
CH1
LAT1
P_SIDE HEAD_UD /P_SIDE_SENS HEAD_SENS HEAD_TH2
PC121 CE0.1u
VHV1
SCK3_YA SCK3_ZA SI3_YA SI3_ZA SCK0_YA SCK0_ZA SI0_YA SI0_ZA SCK0_YB SCK0_ZB SI0_YB SI0_ZB
NCHG0
CH0
LAT0
HEAD_TH1
PC131 CE0.1u
VHV0
COM2 GND COM2 GND COM2 GND COM2 GND COM3 GND COM3 GND LAT3 GND CH3 GND NCHG3 GND LAT2 GND CH2 GND NCHG2 GND SI3_YB SI3_ZB SCK2_YA SCK2_ZA SI2_YA SI2_ZA SCK2_YB SCK2_ZB SI2_YB SI2_ZB
GND COM1 GND COM1 GND COM1 GND COM1 GND COM3 GND P_SIDE HEAD_UD /P_SIDE_SENS HEAD_SENS HEAD_TH2 GND LAT1 GND CH1 GND NCHG1 GND GND SCK3_ZB SCK3_YB SCK1_ZA SCK1_YA SI1_ZA SI1_YA SCK1_ZB SCK1_YB SI1_ZB SI1_YB
COM0 GND COM0 GND COM0 GND COM0 GND COM3 GND ENC_PH_A VCC ENC_PH_B GND HEAD_TH1 GND LAT0 GND CH0 GND NCHG0 GND SCK3_YA SCK3_ZA SI3_YA SI3_ZA SCK0_YA SCK0_ZA SI0_YA SI0_ZA SCK0_YB SCK0_ZB SI0_YB SI0_ZB
To PRINT CARRIAGE BOARD
To PRINT CARRIAGE BOARD
To PRINT CARRIAGE BOARD
36FMN-BTK
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36
CN14
36FMN-BTK
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36
CN15
36FMN-BTK
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36
CN17
Revised 11
1
GND
5
CN19
MAIN BOARD_Circuit Diagram 9/9
2
2-3 SERVO BOARD SERVO BOARD_Arrangement Diagram (Component Side)
2
It indicates the version of the Servo Board. 2-14
SERVO BOARD_Arrangement Diagram (Soldering Side)
2
2-15
To MAIN BOARD
APRON_TH
BED_TH
X_CURNT
Y_CURNT
SOL_CURNT
E1 E2
D1 D2 D3 D4 D5 D6 D7 D8
33
C212
T250
T27
TP34
VCC
X_CURNT
Y_CURNT
SOL_CURNT
R25 47K
VM
R315 10K
D35 1SS355
3.3K
R75
R314 10K
3.3K
R74
R321 R322 R323
R316 10K
VCC3 VCC3 VCC3
R109 R108 R107 R106 R105
R130 2.2K
EXBA10E103J
5 7 4 8 3 9 2 10
WIPE_Org
100 100 100
C62 CE470p VCC3
TP414
TP413
2
T24 T21 T25 T22
CE470p
CE470p
CE470p
3
1
R121 10K
R123 0(NON)
R80 0
VM_Voltage
D32 1SS355
VCC3
X_CURNT_AD
Y_CURNT_AD
SOL_CURNT_AD
EXT_Port1 EXT_Port2 EXT_Port3
C305
D33 1SS355
RA6 EXBA10E103J
CE0.1u
C22
C67
CE0.1u
EXBA10E103J
RA7
C41 CE27p
P52/SCK2/IRQ2 P53/ADTRG/IRQ3 PH2/CS6/(IRQ6) PH3/CS7/OE/(IRQ7) PG4/BREQO PG5/BACK PG6/BREQ VCC3 P40/AN0 P41/AN1 P42/AN2 P43/AN3 VREF AVCC P44/AN4 P45/AN5 P46/AN6/DA0 P47/AN7/DA1 P54/AN12/IRQ4 P55/AN13/IRQ5 P56/AN14/DA2/IRQ6 P57/AN15/DA3/IRQ7 AVSS NC P35/SCK1/(OE) P34/SCK0 P33/RXD1 GND P32/RXD0/IrRXD P31/TXD1 P30/TXD0/IrTXD P80/EDREQ2/(IRQ0) P81/EDREQ3/(IRQ1) P82/ETEND2/(IRQ2) MD0 MD1
C401 CE0.1u
VCC3
2 4 3
VCC3
CE0.1u
C68
C40 CE27p
TP401
C66
Y1
HC49/U-S 8MHZ
TP26
CE0.1u 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144
VCC3
VFWE
DDA_StoM
/MON_HS_toPC DDA_CLK Rxd Sub_to_Servo
CAP_Org WIPE_Org TS2
SUB_DATA_IN
SOL_CURNT_AD Y_CURNT_AD X_CURNT_AD VM_Voltage
DDA_MtoS Servo_to_Sub
JP3
TP406
TP400
SUB_DATA_OUT SUB_STORE
TS1
R86 1.8K
RA4 EXBV8V103J TP28
single:pull_dowm multi:pull_up
DSP03-003-432G(NON)
ExtCLK ExtDout ExtDin ExtStore ExtLoad
T23
R76 10K
R62
VCC3 10K(NON)
Slow_Power_On
C35 CE0.1u
VCC3
VCC3
T29
T3
C304
R122 10K
T20
T37
C60 T30
T35 CE100p CE100p
C59
T48
T36
C303
D34 1SS355
3.3K
R73
33 33 33 33 33
R339 10K
SUB_CLK SUB_LOAD
VCC
CE100p
C58
DDA_CLK /Cmd_MtoS_ /Cmd_HS_MtoS DDA_MtoS INTDDA
SUB_STORE
Bed_Heater_ON Apron_Heater_ON
0
R125
6
1 19
2 3 4 5 6 7 8 9
T31
T28
T260 VCC3 RA5 1
CAP_Org
SUB_DATA_IN
SUB_DATA_OUT
TP5 TP4 TP3 TP2 TP1
TP33TP32
TP301 TP300 TP302
CE1u
C57
CropMark
33 33
DDA_StoMout
INTDDA
T8
R400 R401
74LVC541
Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8
IC15
R113 10K(NON)
DDA_StoMExtin
Maintenance_Cover_L
FO_OUT
CropMark
33 C213
10K(NON) Sub_to_Servo Servo_to_Sub
VCC3
T32
CE0.1u CE0.1u
R251
R243
R252 10K 1%
R124
T33
18 17 16 15 14 13 12 11
MAINTENANCE_HATCH /MTRERR /SERVO_RES /Serial_Start /CropOn /CropOn PinchPos PinchPos
RESERVE
DDA_StoMout DDA_MtoS
/Cmd_StoM /Cmd_MtoS /Cmd_HS_StoM
DDA_CLK
/MON_HS_toPC Sub_to_Servo Servo_to_Sub
C18 CE0.1u
VCC3
53398-1190
1 2 3 4 5 6 7 8 9 10 11
CN13
VCC
53398-0590
1 2 3 4 5
CN10
VCC3
R242 10K 1%
CN11 52808-2591
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
CN12 52808-1891
T407
T405 T406
R112
33
/Cmd_HS_StoM_out
T402 T403 T404
TP20
C64 CE0.1u
R120 220
VCC3
TP19
RA11
1
EXBA10E103J
VCC3
/MTRERR
DDA_StoMExtin
T34 T39 T41
33
R110
C73 CE0.022u
PowerON
TP412
220
R97
PD7/D15 PE0/D0 PE1/D1 PE2/D2 PE3/D3 VCC3 PE4/D4 PE5/D5 PE6/D6 PE7/D7 FWE P61/TMRI1/DREQ1/IRQ9 P60/TMRI0/DREQ0/IRQ8 P27/PO7/TIOCB5/EDRAK1/(IRQ15) P26/PO6/TIOCA5/EDRAK0/(IRQ14) P25/PO5/TIOCB4/(IRQ13) P24/PO4/TIOCA4/(IRQ12) P23/PO3/TIOCD3/(IRQ11) P22/PO2/TIOCC3/(IRQ10) P21/PO1/TIOCB3/(IRQ9) P20/PO0/TIOCA3/(IRQ8) P17/PO15/TIOCB2/TCLKD/EDRAK3 P16/PO14/TIOCA2/EDRAK2 P15/PO13/TIOCB1/TCLKC P14/PO12/TIOCA1 GND P13/PO11/TIOCD0/TCLKB P12/PO10/TIOCC0/TCLKA P11/PO9/TIOCB0 P10/PO8/TIOCA0 P75/EDACK1/(DACK1) P74/EDACK0/(DACK0) P73/ETEND1/(TEND1) VCC3 NMI WDTOVF
IC16
IC-CPU HD6432673A06FC
T26
1
Cd
OUT
RN5VD29A
VDD NC GND
IC8
EXBA10E103J
RA8
74LVC14
IC7A
5
1
T5
2
C21 CE0.1u
VCC3 R54 1.0K 5
EXBA10E103J
RA9
3
74LVC14
IC7C 9
74LVC14
IC7B
6
4
8
VCC3
74LVC14
IC7D
EXBA10E103J
RA10
RA400 EXBV8V103J
T52 T45
CE0.1u
C63
CE0.1u 72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37
C61
CE0.1u
C65
3
R61 1.0K
VCC3
YPWM XPWM
ExtDin ExtDout StpBRef StpARef SolPWM
D4 D5 D6 D7 VFWE ExtLoad ExtStore
D15 D0 D1 D2 D3
FANPWM2 FANPWM1
D0 10 D1 2 D2 9 D3 3 D4 8 D5 4 D6 7 D7 5
D8 10 D9 2 D10 9 D11 3 D12 8 D13 4 D14 7 D15 5
/RES
T44
T51 T50
T43 T49 T42
T54 T47 T53 T46
Q4 DTC114EK 1
VCC3
SEL-6414E
D15
2
/Cmd_StoM_out
C70 CE0.022u
R118 10K(NON)
C69 CE0.022u
TP409
2.2K
R132
1.5K
R128
1.5K
R129
R126 1.2K(NON)
R117 10K(NON)
1.5K
R131
8 7 6 5
1 8 2 7 3 6 4 5
1 2 3 4
R64 2.2K
6 1
R111 2.2K(NON)
0 R119 SCLKO
1
10 2 9 3 8 4 7 5 A1 A2 A3 A4 A5 5 7 4 8 3 9 2 10 6
1
TP411 A1 A2 A3 A4 A5
R77 10K(NON)
C72 CE0.022u
1
5 7 4 8 3 9 2 10
D12 D13 D14
6 /RD /HWR /LWR A12 A13 A14 A15
6
/H8_RES
A6 A7 A8 A9 A10 A11 A6 A7 A8 A9 A10 A11 A12 A13 5 7 4 8 3 9 2 10 6
10K
10K
X_En_Pha X_En_Phb
ExtCLK Y_En_Pha INTDDA Y_En_Phb
ExtLoad ExtStore FANPWM2 FANPWM1 ExtDin ExtDout
R114
R115
Head_Power_On Head_Slow_Power_On GRIT_ORG
EXT_Port1 EXT_Port2 EXT_Port3
VCC3
RA15 EXBA10E103J
T55 T56 T57 T58 T59 T38 T40
1
6
1
6
VCC3
27 20 22
/LWR /CS1 /RD
C75
IO IO IO IO IO IO IO IO VCCIO1 GNDIO GNDINT IO/GCLK0 VCCINT IO/GCLK1 IO IO IO IO IO IO IO TMS TDI TCK TDO
CE0.1u SolPWM YPWM XPWM
C77
CE0.1u
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
10K 10K 10K 10K 10K 10K 10K
C74 CE0.1u
Stp0BPh Stp0APh Stp0BPWM Stp0APWM Stp0Decay
/CS2 StpARef StpBRef Stp0Decay Stp0APWM Stp0BPWM Stp0APh Stp0BPh TMS TDI TCK TDO
SCLK
VCC3
/SERVO_RES /H8_RES
A1 A2 A3 A4 D0 D1 D2 D3
VCC3
A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14
21 A1 23 A2 24 A3 25 A4 26 A5 1 A6 2 A7 3 A8 4 A9 5 A10 6 A11 7 A12 8 A13 9 A14 10 A15 VCC3 28
CE0.1u
CY7C1399BN-12ZXC C51
GND
/OE
/CS
/WE
I/O0 I/O1 I/O2 I/O3 I/O4 I/O5 I/O6 I/O7
IC20
R300 R301 R302 R303 R304 R305 R306
VCC3
14
11 12 13 15 16 17 18 19
D0 D1 D2 D3 D4 D5 D6 D7
20 22 14
27
/HWR /CS1
11 12 13 15 16 17 18 19
/RD
D8 D9 D10 D11 D12 D13 D14 D15
TP415
T14 T13 T12 T400 T11 T401
10 2 9 3 8 4 7 5 1
RA13 RA14
G_CWW G_CW D8 D9 D10 D11 5 A14 7 A15 4 8 3 9 2 10 6
EXBA10E103J EXBA10E103J
108 107 106 105 104 103 102 101 100 99 98 97 96 95 94 93 92 91 90 89 88 87 86 85 84 83 82 81 80 79 78 77 76 75 74 73 P51/RXD2/IRQ1 P50/TXD2/IRQ0 PH1/CS5 PH0/CS4 PG3/CS3 PG2/CS2 PG1/CS1 PG0/CS0 STBY GND XTAL EXTAL VCC3 PF7/CLKOUT PLLVCC RES PLLVSS PF6/AS PF5/RD PF4/HWR PF3/LWR PF2/LCAS/IRQ15 PF1/UCAS/IRQ14 PF0/WAIT P65/TMO1/DACK1/IRQ13 P64/TMO0/DACK0/IRQ12 P63/TMCI1/TEND1/IRQ11 P62/TMCI0/TEND0/IRQ10 PD0/D8 PD1/D9 PD2/D10 PD3/D11 GND PD4/D12 PD5/D13 PD6/D14
MD2 P83/ETEND3/(IRQ3) P84/EDACK2/(IRQ4) P85/EDACK3/(IRQ5) VCC3 PC0/A0 PC1/A1 PC2/A2 PC3/A3 PC4/A4 PC5/A5 GND PC6/A6 PC7/A7 PB0/A8 PB1/A9 PB2/A10 PB3/A11 GND PB4/A12 PB5/A13 PB6/A14 PB7/A15 PA0/A16 PA1/A17 GND PA2/A18 PA3/A19 PA4/A20 PA5/A21 PA6/A22 PA7/A23 NC P70/EDREQ0/(DREQ0) P71/EDREQ1/(DREQ1) P72/ETEND0/(TEND0) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 8 7 6 5 8 7 6 5 1 2 3 4 1 2 3 4
1
IC11 EPM240T100C5N
VCC3
A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14
R307 R308 R309 R310 R311 R312 R313
IO IO IO IO IO IO IO IO IO IO GNDINT IO/GCLK3 VCCINT IO/GCLK2 IO GNDIO VCCIO2 IO IO IO IO IO IO IO IO
Stp3BPh Stp3APh Stp3BPWM Stp3APWM Stp3Decay
C79
75 74 73 72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53 52 51
CE0.1u
C76
10K 10K 10K 10K 10K 10K 10K
Y_PWM+
CE0.1u CE0.1u
C80
CE0.1u
C52
21 A1 23 A2 24 A3 25 A4 26 A5 1 A6 2 A7 3 A8 4 A9 5 A10 6 A11 7 A12 8 A13 9 A14 10 A15 VCC3 28
TP416
/MTD_En3 /MTD_En2 /MTD_En1 /MTD_En0
RA3 VCC3 VCC3 EXBV8V103J
CY7C1399BN-12ZXC
GND
/OE
/CS
/WE
I/O0 I/O1 I/O2 I/O3 I/O4 I/O5 I/O6 I/O7
IC19
5 6 7 8 /MTD_En1 /MTD_En0 G_CWW
T300 T301 T302 T303 T304 T18 Stp1Decay Stp1APWM Stp1BPWM Stp1APh Stp1BPh
5 7 4 8 3 9 2 10
T17 T16 T15 /LWR Stp2Decay Stp2APWM Stp2BPWM Stp2APh Stp2BPh
6
T10 /MTD_En3 /MTD_En2
4 3 2 1 4 3 2 1 5 6 7 8
R317 R318
R342 10K
T408 T409
Stp3BPh Stp3APh Stp3BPWM Stp3APWM Stp3Decay Stp2BPh Stp2APh Stp2BPWM Stp2APWM Stp2Decay Stp1BPh Stp1APh Stp1BPWM Stp1APWM Stp1Decay
Y_PWM+
VCC3 10K 10K
53398-1090
1 2 3 4 5 6 7 8 9 10
CN9
DDA_StoMExtin
TDI
TMS
TDO
TCK
R135 10K(NON)
R136 10K
VCC3
Sol_En Sol_PWMSol_PWM+ X_En X_PWMX_PWM+ Y_En Y_PWM-
/GE_PhB /GE_PhA
VCC3
R133 10K
R134 10K
DDA_StoMout
TP417
Sol_En Sol_PWMSol_PWM+ X_En X_PWMX_PWM+ Y_En Y_PWM-
/RD G_CW
100 99 98 97 96 95 94 93 92 91 90 89 88 87 86 85 84 83 82 81 80 79 78 77 76 IO IO IO IO IO IO VCCIO2 GNDIO IO IO IO IO IO IO IO IO IO IO IO IO VCCIO2 GNDIO IO IO IO
IO IO IO IO IO VCCIO1 GNDIO IO IO IO IO IO IO IO IO IO IO IO/DEV_OE IO/DEV_CLRn VCCIO1 GNDIO IO IO IO IO
26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
2-16
T9 T7
/SERVO_RES /Serial_Start DDA_StoM /RES
2 TP39 TP40 TP38 TP37
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
SERVO BOARD_Circuit Diagram 1/4
2-17
6
4
2
X_CURNT
R170 10K
74LVC14
74LVC14 IC5C
74LVC14 IC5B
5
3
1
Sub_to_Servo
IC5A
X_CURNT
R169 10K
8 3 13
X_En
Sol_En
C84 CE0.1u
VCC3
X_En
Sol_En
Sol_PWMX_PWM+ X_PWM-
7 4 14
D43 DAN217U
EN1 EN2 EN3
IN1 IN2 IN3
IC2
C110 CE1u/25V
TP74
Sol_PWMX_PWM+ X_PWM-
TP70 TP68 TP73
C100 CE0.22u/50V
C101 CE0.22u/50V
16
VREF
C103 CE0.22u/50V
6 5 15
9 12
0
R156
SUB_LOAD
SUB_CLK
VCC
NJM3403AM
IC1C
Servo_to_Sub
SUB_STORE
GRIT_ORG
MAINTENANCE_HATCH
10
9
100K 0.1%
12
330(NON)
R157
R320
IC5F
8
10
13
R47
R35
R48
R36
74LVC14
IC5D
74LVC14
IC5E
150
33
33
33
33
R161 4.7K 0.1%
9
11
R162 4.7K 0.1%
R165 12K 0.1%
0.1ohm/1W
R164 12K 0.1%
R4
R49
C88 CE100p
74LVC14
R20 100K 0.1%
0
8
X_En_Phb
R167 4.7K 0.1%
6
X_En_Pha
74LVC14
IC6D
74LVC14
IC6C
74LVC14
IC6B
74LVC14
9
5
3
1
12K 0.1%
TP87
150
R33
C400 CE100p
R403
C86 CE100p
R43
C85 CE100p
R42
TP85
150
150
150
33
10K 10K
R34
R44
10
IC6F 74LVC14
TP93
12
R3 1ohm/1W
R46
C91 CE100p
VCC3
TP94 TP86
/GE_PhB
/GE_PhA
R11 4.7K 0.1%
R9
TP92
11
TP84
C92 CE1000p
13
IC6E 74LVC14
CE1000p CE1000p CE1000p CE1000p
C16 C15 C14 C13
1 2 3 4 8 7 6 5
8 7 6 5
TP402
TP91
TP83
C89 CE1000p
R37
R50 470
470
R31
R30 10K
10K
VCC
R2 1.0K
VCC
R402 10K
EXBV8V470J
1 2 3 4
RA2
R1 1.0K
VCC
TP95 TP88
TP90 TP89
VCC
Sol_En
Y_En
Y_CURNT
TP75
TP78
CropMark
R7
Feed_Motor+ 0
14
EN1 EN2 EN3
IN1 IN2 IN3
IC3
0(NON)
R8
1 -
2
IC1A 3
+
12
R163
VCC
13
100K 0.1%
NJM3403AM
IC1D
R15
NJM3403AM
8 3 13
7 4 14
D44 DAN217U
C111 CE1u/25V
To FEED MOTOR BOARD
40FMN-BTK-A
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
Y_CURNT
TP76
R171 10K
TP77
Feed_Motor-
Sol_En
Y_En
CN2
Y_PWM+ Y_PWMSol_PWM+
@SUB_CLK @SUB_LOAD @SUB_DATA_OUT @SUB_STORE_OUT @SUB_DATA_IN @Sub_to_Servo @Servo_to_Sub @MAINTENANCE_HATCH @Maintenance_Cover_L
/GE_PhB_in
/GE_PhA_in
FeedEn_Ph_B_in
FeedEn_Ph_A_in
VCC3 C1 CE0.1u
FL1 TP81 EXCML20A390U
FL2 TP82 EXCML20A390U
RA1 EXBV8V102J
TP69 Y_PWM+ Y_PWMSol_PWM+
C104 CE0.22u/50V
C105 CE0.22u/50V
2 1 3 17
IC6A
R168 12K 0.1%
4
Y_En_Phb
330(NON)
X_En_Phb
X_En_Pha
Y_En_Phb
2
Y_En_Pha
5 6 7 8 5 6 7 8
16
VREF
Y_En_Pha
R10 100K 0.1% VCC R319
5
6
100K 0.1%
NJM3403AM
SUB_DATA_OUT
8
R21
7
IC1B
R12
Maintenance_Cover_L
SUB_DATA_IN
L6234
OUT1 OUT2 OUT3
VS VS
CE0.01u
C102
C112
VM
2 1
3
17
VCP
Sol_CURNT
18
VBOOT
GND GND GND GND
1 11 10 20
CE0.22u/50V
Sol_CURNT
+
-
SENSE2 SENSE1
+
-
19 2
4 11
4 3 2 1 4 3 2 1
18 VBOOT
GND GND GND GND 1 11 10 20
VCP
C107 CE0.22u/50V
0
C108 6 5 15
9 12
CE0.22u/50V
C113 CE0.1u
R14 0
+24V
R13 100 C4 CE470p
R6 100K
PinchPos /Crop_ON@
R139
VCC
R17 4.7K 0.1%
R51 10K
R160 4.7K 0.1%
R16 12K 0.1%
0.1ohm/1W
VM
R19 12K 0.1%
R5
+ C5 100u/63V
R166 0(NON)
VCC
330(NON)
R159
R18 100K 0.1%
L6234
OUT1 OUT2 OUT3
VS VS
C106 CE0.01u
SENSE2 SENSE1 19 2
C17 CE0.1u
R141 10K(NON)
+
-
VCC3
0
Sol-
C93 CE0.1u
VCC
To SCAN MOTOR
Scan_Motor+ Scan_Motor-
Scan_Encoder_Phase_A Scan_Encoder_Phase_B
5267-08A
1 2 3 4 5 6 7 8
CN3
PinchPos /Crop_ON CropMark
Sol-
Sol+
52808-1591
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
CN6
To CUT CARRIAGE BOARD
FL9 TP44 EXCML20A390U
TP43 Sol+
TP79
TP80
TP71
FL8 EXCML20A390U
EXCML20A390U
TP47TP48TP49
FL17
FL18 EXCML20A390U
TP72
VCC
SERVO BOARD_Circuit Diagram 2/4
2
1 19
Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8
VCC
C402 CE0.1u
74VHCT541
E1 E2
D1 D2 D3 D4 D5 D6 D7 D8
18 17 16 15 14 13 12 11
/Crop_ON@
R96 1.0K
3.3K
R99
R79 1.0K
R71 3.3K
R327
Stp2BPWM
Stp2APWM
Stp1BPWM
R94
R95
TP29
TP30
R81 1.0K
3.3K
R78
R69 1.0K
3.3K
R70
R98 1.0K(NON)
3.3K(NON)
10K(NON)
TP309
TP9
Stp1APh Stp1BPh Stp1Decay
C33 CE0.047u
CE0.047u
C30
R66 10K
CE820p
C28 CE3900p C27
TP35
TP23 TP22 TP36
VCC
TP25
Stp2APh Stp2BPh Stp2Decay
R333
1
2 26 4
6 22
5 23 24
VSA
VREFA VREFB CR
ENA A ENA B
PHA PHB DECAY
VCC ALM
R89
VSA
VREFA VREFB CR
ENA A ENA B
PHA PHB DECAY
22
23 20 25
27 16
26 17 18
19 24
VSA
VREFA VREFB CR
ENA A ENA B
PHA PHB DECAY
VCC ALM
220 R63 1ohm/1W
C301
220(NON)
27
7 21 9 15 16 19
10 12 14 18
28 15 HS1 HS2 2 4 6 9 11 13 21
R87 1ohm/1W
220
R85
LG A LG B GND GND NC NC NC NC NC NC VSB
C36
C39
R407 0ohm/1W
28 15 HS1 HS2 2 4 6 9 11 13 21
3 7 8 12
C38 CE820p
CE0.22u/50V 1 CE0.22u/50V 14
R405 0ohm/1W(NON)
OUT1 OUT2 OUT3 OUT4
C55 CE820p(NON)
+24V VMTD
R104 1ohm/1W(NON)
VMMA VMMB
C56
DG1S6(NON)
D302
DG1S6(NON)
D301
DG1S6(NON)
D300
DG1S6(NON)
D303
D12 DG1S6
D10 DG1S6
D11 DG1S6
D9 DG1S6
D29 DG1S6
D37 DG1S6
D31 DG1S6
D39 DG1S6
DG1S6(NON)
D17
DG1S6(NON)
D21
DG1S6(NON)
D19
DG1S6(NON)
D23
R406 0ohm/1W(NON)
C310 CE820p(NON) +24V VMTD
1 14 CE0.22u/50V(NON) CE0.22u/50V(NON) 3 7 8 12
220(NON)
R103
LG A LG B GND GND NC NC NC NC NC NC VSB
OUT1 OUT2 OUT3 OUT4
VMMA VMMB
C302
C49 CE820p
R404 0ohm/1W(NON) C53
R332 0.68ohm/1W(NON)
IC14 MTD2005F-3072
R65
VCC
R88 1ohm/1W(NON)
22
23 20 25
27 16
26 17 18
VCC ALM
C44
CE0.22u/50V(NON) 8 CE0.22u/50V(NON) 20
VMTD
R334
VSB
LG A LG B NC NC NC NC
OUT1 OUT2 OUT3 OUT4
VMMA VMMB
IC18 MTD2005F-3072(NON)
220(NON)
VCC
27
7 21 9 15 16 19
10 12 14 18
R102 0.68ohm/1W
220
C45
CE0.22u/50V 8 CE0.22u/50V 20
VMTD
R100
VSB
LG A LG B NC NC NC NC
OUT1 OUT2 OUT3 OUT4
VMMA VMMB
IC301 MTD2005-7101(NON)
220(NON)
CE0.1u
C37
C43 C42 CE3900p(NON) CE820p(NON) CE0.047u(NON)
C50
TP15
R90 10K(NON)
CE0.047u(NON) C47 VCC
TP21
TP6
VCC
CE0.1u(NON) 19 TP8 TP7 TP17 24
C54
VSA
VREFA VREFB CR
ENA A ENA B
PHA PHB DECAY
R68 0.68ohm/1W
220
R72
1
2 26 4
6 22
5 23 24
VCC ALM
IC17 MTD2005-7101
R331 0.68ohm/1W(NON)
TP307 TP308 TP310
VCC
R330
VCC
25 3
CE0.1u(NON) 25 3
C300
C34 C31 CE3900p CE820p
TP306
Stp3APh Stp3BPh Stp3Decay
R84 10K
VCC
TP27
TP14 TP16 TP24
CE0.1u
C46
C308 CE3900p(NON) C309 C307 CE0.047u(NON) CE820p(NON)
C306
R92 1.0K(NON)
TP11
TP305
C48 CE0.047u
CE0.047u
TP13
Stp0APh Stp0BPh Stp0Decay
CE0.047u(NON)
3.3K(NON)
TP12
R329 1.0K(NON)
3.3K(NON)
TP304
R328 1.0K(NON)
TP18
C32
TP303 R326 3.3K(NON)
TP10
TP31
Stp1APWM
Stp3BPWM
Stp3APWM
Stp0BPWM
Stp0APWM
/Crop_ON@
TP41
PG
TP42
RSA 11 RSA 11
IC12
RSB 17 RSB 17
2 3 4 5 6 7 8 9
5 5
FANPWM1 FANPWM2 /CropOn /MTD_En0 /MTD_En1 /MTD_En2 /MTD_En3
NC 13 NC
D304
D24 DG1S6
D27 DG1S6
D26 DG1S6
D28 DG1S6
FL16
FL12
EXCML20A390U(NON)
FL303
EXCML20A390U(NON)
FL302
EXCML20A390U(NON)
FL300
EXCML20A390U(NON)
FL301
EXCML20A390U
FL13
EXCML20A390U
FL14
EXCML20A390U
FL15
EXCML20A390U
D30 DG1S6
D38 DG1S6
D36 DG1S6
D40 DG1S6
DG1S6(NON)
D18
DG1S6(NON)
D22
DG1S6(NON)
D20
EXCML20A390U
FL3
EXCML20A390U
FL4
EXCML20A390U
FL5
EXCML20A390U
FL6
EXCML20A390U(NON)
FL7
EXCML20A390U(NON)
FL10
EXCML20A390U(NON)
FL11
D25 EXCML20A390U(NON) DG1S6(NON)
DG1S6(NON)
D307
DG1S6(NON)
D306
DG1S6(NON)
D305
DG1S6(NON)
VMTD
VMTD
100 100
R60 R59
1 2 3 4 Drain1 Drain1 Drain2 Drain2
UPA1759G-E2-A
Source1 Gate1 Source2 Gate2
IC10 8 7 6 5
C20 10u/100V +
D2FS6-5063
C19 10u/100V +
RCH895NP-181K
L3
RCH895NP-181K D4 D2FS6-5063
L4
D3
TP56
TP53
TP46
BED_TH
TP45
APRON_TH
R53 0ohm/1W
+24V
TP50 TP54 TP57 TP52 TP311 TP313 TP314 TP312 TP58 TP60 TP61 TP59 150
R38
150
R39
R22 10K
VCC
CE0.1u
C99
Cap_Org
VCC
+A_I2 -A_I2 -B_I2 +B_I2
+A_I1 -A_I1 -B_I1 +B_I1
+A_I0 -A_I0 -B_I0 +B_I0 +A_I3 -A_I3 -B_I3 +B_I3
TP404
TP403
Wipe_Org
R23 10K
TP66 TP67
TP62 TP64 TP65 TP63
13 PG 13 RSA RSA
RSB 10 RSB
2-18 13
2
10
FANPWM1 FANPWM2 /CropOn /MTD_En0 /MTD_En1 /MTD_En2 /MTD_En3
To FAN JUNCTION BOARD
CHASSIS FAN
C11 CE100p
13
C12 CE100p
11
74LVC14
IC7F 12
10
CAP_Org
WIPE_Org
WIPER SENSOR
WIPER MOTOR
Reserve
PUMP MOTOR
74LVC14
IC7E
53014-07
1 2 3 4 5 6 7
CN404
53014-06
1 2 3 4 5 6
CN403
53014-05
1 2 3 4 5
CN402
53014-08
1 2 3 4 5 6 7 8
CN401
53398-0890
1 2 3 4 5 6 7 8
CN400
5267-02A
1 2
CN7
SERVO BOARD_Circuit Diagram 3/4
+41V
CE0.1u
CE0.1u
C10
+41V
CE0.047u
C9
C78
R29
CE0.047u
C26
9 10 11 12 13 14 15 16
470 1%
R57
9 10 11 12 13 14 15 16
R408 10K 1%
C8
47
NC SWout NC Reg CE/SS DGND NC AGND
1.8K 1%
R56
100 1%
R58
8 7 6 5 4 3 2 1
CE0.1u
C23
SPI-8010A C25 CE1000p
NC NC VIn B.S NC Comp Vref NC
IC9
R55
R27 1.0K 1%
CE1000p
8 7 6 5 4 3 2 1
CE0.1u
C97
NC SWout NC Reg CE/SS DGND NC AGND
SPI-8010A
NC NC VIn B.S NC Comp Vref NC
IC4
47
CE1000p
C95
R26
B6P-VH
CE0.1u
C96
CE1000p
C81
To SW POWER SUPPLY
470 1%
+41V
+ C2 1000u/63V
+
T4
D41 D2FS6-5063
RCH895NP-470K L2
D2 D2FS6-5063
L1 RCH895NP-470K
CE0.1u
C82
220u/35V
C6
+
T6
C83 CE0.1u
VCC
C7 CE0.1u R40 1K/1W
+24V
VCC
2
2
R152 1K/0.5W
C403 CE0.
2
1
Slow_Power_ON
OUT
UPC2933T
GND
IN
IC13 3
1SS355
2
R147 2.2K/0.5W
D5
T2
2
+
11CT 3.15A
F1
T19
R127 10K
VCC3
Q6 DTC114EK
R146 100
R148 15K
RXEF185
BR1
+VHEAD
Q8 DTC114EK
R153 100
D1 DE3L20U-7061
C29 C71 100u/25V CE0.1u
Q2 2SJ553S
Q7 DTC114EK
15K
R155
Q1 2SJ553S
R154 2.2K/0.5W
R158 1K/0.5W
Q5 DTC114EK
+41V
PowerON
C98 CE1000p
Head_Slow_Power_On
Head_Power_On
C109 CE1000p
+41V
3 1
6 5 4 3 2 1
330u/16V
R151 1.0K
1
Apron_Heater_ON
R257
R255
C94 CE470p
R150 100
D42 PTZ43A
T1
B4P-VH
4 3 2 1
CN4
Bed_Heater_ON
+
VMTD
+41V
1000u/63V
3 1 3 1
3 1
2-19 C3
CN1
0
0
T258 T261 1 2 3 4
+24V
VCC
C219
Drain1 Drain1 Drain2 Drain2
CE0.1u(NON)
R256 47/1W
+24V
C223
VCC R260 15/1W(NON)
8 7 6 5
CE0.1u(NON)
5267-04A
1 2 3 4
CN207
VCC3
R253 47/1W
VCC
+24V
R250 15/1W(NON)
UPA1759G-E2-A
Source1 Gate1 Source2 Gate2
IC207
Q3 3 2SK2796STR-E
2
R24 47/1W
R149 47/1W
VM
To MAIN BOARD
Reserve
To Power Board
5267-05A
1 2 3 4 5
CN405
SERVO BOARD_Circuit Diagram 4/4
2
C24
2-4 CARRIAGE BOARD CARRIAGE BOARD_Arrangement Diagram (Component Side)
2
It indicates the version of the Carriage Board. 2-20
To MAIN BOARD
To MAIN BOARD
Revised 11
ENC_PHASE_B
ENC_PHASE_A
ENC_PHASE_B
HVCC
SCK3_YA SCK3_ZA SI3_YA SI3_ZA
CN212
CN213
53261-0490
13
12
TP230 TP232
TP226 TP229 TP234
TP235
TP236
HVCC
TP220
R218 10K
TP219
74VHCT08AFT
IC202D
TP228 TP231 TP233
TP227
11
TP253
To LINEAR ENCODER BOARD
53261-0590
1 2 3 4
10
9
74VHCT08AFT
IC202C
THERM_1
TP207
R216 10K
TP206
TP204
TP216 TP217 TP218
To HEAD UP/DOWN SENSOR
SCK3_ZB SCK3_YB
P_SIDE HEAD_UD /P_SIDE_Enable TP249 HEAD_TH2
1 2 3 4 5
8
TP202
TP201 TP203 TP205
TP200
HEAD 0
HEAD 1
R222 0(NON)
R221 0
2
DTC114EK
Q200
TP252
HEAD_TH1
ENC_PHASE_B
ENC_PHASE_A
R220 10K(NON)
HVCC
HVCC
R212 1K(NON)
ENC_PHASE_A
HEAD_UD
VHV1 HGND COM1 HGND COM1 HGND COM1 HGND COM1 HGND COM3 HGND P_SIDE HEAD_UD /P_SIDE_Enable HEAD_CHECK HEAD_TH2 HGND LAT1 HGND CH1 HGND NCHG1 HGND HGND SCK3_ZB SCK3_YB SCK1_ZA SCK1_YA SI1_ZA SI1_YA SCK1_ZB SCK1_YB SI1_ZB SI1_YB
VHV0 VHV1
VHV0 COM0 HGND COM0 HGND COM0 HGND COM0 HGND COM3 HGND ENC_PHASE_A HVCC ENC_PHASE_B HGND HEAD_TH1 HGND LAT0 HGND CH0 HGND NCHG0 HGND SCK3_YA SCK3_ZA SI3_YA SI3_ZA SCK0_YA SCK0_ZA SI0_YA SI0_ZA SCK0_YB SCK0_ZB SI0_YB SI0_ZB
HEAD_UD
36FMN-BTK
36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
CN202
36FMN-BTK
36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
3
1
HVCC
SCK1_YA SCK1_ZA SI1_YA SI1_ZA
HVCC HGND NCHG1 HGND LAT1 HGND CH1
HGND COM1 HGND COM1 HGND COM1 HGND HGND
SCK1_ZB SCK1_YB SI1_ZB SI1_YB
VHV0 HGND COM1 HGND COM1 HGND COM1 HGND CHECK1 HVCC NCHG1 HGND LAT1 HGND CH1 HGND
VHV0
SCK0_YA SCK0_ZA SI0_YA SI0_ZA
HGND COM0 HGND COM0 HGND COM0 HGND HGND THERM_1 HVCC HGND NCHG0 HGND LAT0 HGND CH0
SCK0_ZB SCK0_YB SI0_ZB SI0_YB
HGND COM0 HGND COM0 HGND COM0 HGND CHECK0 HVCC NCHG0 HGND LAT0 HGND CH0 HGND
VHV0
52808-2191
21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 SCK3_YA SCK3_ZA SI3_YA SI3_ZA
THERM_2
TP237 TP240 TP243 TP247
R219 10K
TP238TP242 TP244 TP246
SCK3_YA SCK3_ZA SI3_YA SI3_ZA
HGND COM3 HGND COM3 HGND COM3 HGND HGND THERM_2 HVCC HGND NCHG3 HGND LAT3 HGND CH3
SCK3_ZB SCK3_YB SI3_ZB SI3_YB
VHV1 HGND COM3 HGND COM3 HGND COM3 HGND CHECK3 HVCC NCHG3 HGND LAT3 HGND CH3 HGND
VHV1
21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
CN207
52808-2191
21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
TP215
R217 10K
HVCC
P_SIDE
/P_SIDE_Enable
TP225
TP214
TP212
TP222 TP223 TP224
CN210
SCK3_ZB SCK3_YB SI3_ZB SI3_YB
NCHG3 LAT3 CH3
TP239 TP241 TP245
HVCC
TP210
TP209 TP211 TP213
TP208
HEAD 3
SI3_YB SI3_ZB
NCHG3
CH3
4
5
74VHCT08AFT
IC202B
LAT3
6
TP221
TP248
CN209
36FMN-BTK
COM2 HGND COM2 HGND COM2 HGND COM2 HGND COM3 HGND COM3 HGND LAT3 HGND CH3 HGND NCHG3 HGND LAT2 HGND CH2 HGND NCHG2 HGND SI3_YB SI3_ZB SCK2_YA SCK2_ZA SI2_YA SI2_ZA SCK2_YB SCK2_ZB SI2_YB SI2_ZB
52808-2191
To MAIN BOARD
36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
CN201
HEAD 2
52808-2191
21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
CN206
52808-2191
21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
CN205
52808-2191
21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
CN203
VHV1
P_SIDE
/P_SIDE_Enable
SCK2_YA SCK2_ZA SI2_YA SI2_ZA
HVCC HGND NCHG2 HGND LAT2 HGND CH2
HGND COM2 HGND COM2 HGND COM2 HGND HGND
SCK2_ZB SCK2_YB SI2_ZB SI2_YB
VHV1 HGND COM2 HGND COM2 HGND COM2 HGND CHECK2 HVCC NCHG2 HGND LAT2 HGND CH2 HGND
VHV1
2.2K C208 CE1000p
R214
BA10358F
1
IC200A
C202 CE0.1u
-
+
HVCC
0(NON)
R207
HEAD_TH2
HEAD_TH1
52808-2191
21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
CN208
52808-2191
21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
CN204
2
3
0
7
0(NON)
R209
1
0(NON)
TR200
1SS355
R215 3.3K D200
-
1SS355
6
-
R204
C209 CE1000p
22KVR(NON)
0 R206 10K 1% HVCC
C203 CE0.1u
VR200
100
R213
1K
R211
BA10358F
2
IC201A 3 +
0 R205 10K 1% HVCC
IC202A
C210 CE0.1u
HVCC
Reserve 53261-0390(NON)
1 2 3
CN211
THERM_2
THERM_1
2
1
+ C205 10u/50V
HVCC
74VHCT08AFT
3
C204 CE0.1u
VHV1
+ C207 10u/50V
R202
R224 0
TP251
C201 CE0.1u
VHV0
BA10358F
HVCC
D201
6
LED200
SEL6410E-TP5
IC200B 5 +
0
-
IC201B 5 +
HVCC
R210 82
330
R200
+ C206 47u/16V
R223
BA10358F
7
R208
DTB123EK
2
R203
0
R201
TP250
C200 CE0.1u
HVCC
HVCC
PRINT CARRIAGE BOARD
8 4
CN200
HVCC
8 4
1
2-21
3
14 GND VCC 7
VHV0
CARRIAGE BOARD_Circuit Diagram 1/2
2
CARRIAGE BOARD_Circuit Diagram 2/2
CUT CARRIAGE BOARD
CN500
To SERVO BOARD
CN502 Sol+ SolSol+
1 2
To SOLENOID
IL-S-2P-S2T2-EF SolCCVCC CN504 PinchPos
PinchPos /Crop_ON CropSens R501 0(NON) IC500B + 7 -
52808-1591 R500
5
4.7K 2
BA10358F
2.2K
R505
R504 0(NON)
R507
R506
82
100
C503CE1000p R502 0(NON)
D501 1SS355(NON)
+
8 + -
C502 CE0.1u
2
4
BA10358F
3
C504 47u/16V
R503 CE0.1u 0(NON)
D500 1SS355(NON)
LINEAR ENCODER BOARD LEVCC LEVCC U700
PRINT CARRIAGE BOARD
1 2 3 4
LENC_PHA LENC_PHB C700 CE0.1u
CN700 CABLE-ASSY,LINEAR ENCODER VP-540
2-22
1 2 3 4
VCC GND Vout(A) Vout(B) KE-207
An
5
R700 150
K
1 2 3
To CROP MARK SENSOR BOARD
53398-0390
CCVCC
C500 CCVCC
IC500A
To PINCH ROLLER SENSOR 53398-0490 CN503
@Crop_ON @Crop_Sens C506 CE1000p
CCVCC
1
1 2 3 4
VR500 220KVR
Q500 DTB123EK
6
3
C501 CE0.1u(NON)
CCVCC
C507 CE0.1u(NON)
1
2
CCVCC
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
6
2-5 SUB BOARD SUB BOARD_Arrangement Diagram (Component Side) It indicates the version of the Board.
2
2-23
/RESET
/SW1
/SW0
/LED
LCD_RS LCD_R/W LCD_E PD0 PD1 PD2 PD3 PD4 PD5 PD6 PD7 /LCD_CS
+ C111 47u/16V
100
R103
100
R104
100
C113
100
100
C107
CE100p(NON)
R105
CE100p(NON)
R107
C116 CE100p(NON)
R112
C114 CE100p(NON)
R109
100
PD[0..7]
100
100
R101
R102
PANEL BOARD
From MAIN BOARD
52806-2410
24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
CN100
VCC
C106
PD7 PD6 PD5 PD4 PD3 PD2 PD1 PD0
PD0 PD1 PD2 PD3 PD4 PD5 PD6 PD7
PD4 PD5 PD6 PD7 PD3 PD2 PD1 PD0
PD0 PD1 PD2 PD3 PD4 PD5 PD6 PD7
C109 CE100p
C103 CE100p
C104 CE100p
PD0 PD1 PD2 PD3 PD4 PD5 PD6 PD7
19 1
2 3 4 5 6 7 8 9
19 1
2 3 4 5 6 7 8 9
11 1
3 4 7 8 13 14 17 18
18 17 16 15 14 13 12 11
2 3 4 5 6 7 8 9
1 11
74VHC32
B0 B1 B2 B3 B4 B5 B6 B7
IC101
E DIR
A0 A1 A2 A3 A4 A5 A6 A7
Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8
B0 B1 B2 B3 B4 B5 B6 B7
B0 B1 B2 B3 B4 B5 B6 B7
74VHCT245
E DIR
A0 A1 A2 A3 A4 A5 A6 A7
IC103
VCC
3
19 18 17 16 15 14 13 12
18 17 16 15 14 13 12 11
18 17 16 15 14 13 12 11
2 5 6 9 12 15 16 19
VCC
DB0 DB1 DB2 DB3 DB4 DB5 DB6 DB7
2
LEFT CURSOR TOP CURSOR RIGHT CURSOR
MENU DOWN CURSOR ENTER
CONFIG PAUSE POWER
POWER_LED BASE LED PAUSE_LED BUZZER BUSY_LED SETUP_LED LCD_ON HEATER_LED
DB0 DB1 DB2 DB3 DB4 DB5 DB6 DB7
VCC
19 1
2 3 4 5 6 7 8 9
8
74VHC32
74VHCT245
E DIR
A0 A1 A2 A3 A4 A5 A6 A7
IC106
VCC
6 74VHC32
74HCT273
CLK CLR
D1 D2 D3 D4 D5 D6 D7 D8
IC107
VCC
1Q 2Q 3Q 4Q 5Q 6Q 7Q 8Q
11
74VHC32
74VHCT245
10
IC104C 9
2
IC104A 1
5
IC104B 4
74VHCT574
1D 2D 3D 4D 5D 6D 7D 8D
OC CLK
IC100
13
12
R118 10K
1 2 3 4 5
1 2 3 4 5
10 9 8 7 6
VCC
VCC 10 9 8 7 6 EXBA10E103J
RA101
EXBA10E103J
RA102
DTD113EK
Q106
470
R115
10K
R119
VCC
R113 100
R114 10K
VCC Q107 2SK2796S
EVQ21305R EVQ21305R
SW109 SW103
EVQ21305R
EVQ21305R
SW106
SW110
EVQ21305R
SW105
EVQ21305R
SW114
EVQ21305R
EVQ21305R
SW113
SW102
EVQ21305R
SW112
VSS VDD V0 RS R/W E DB0 DB1 DB2 DB3 DB4 DB5 DB6 DB7 VLED VLSS
VCC
LEFT CURSOR TOP CURSOR DOWN CURSOR RIGHT CURSOR MENU ENTER
KEY102
CONFIG PAUSE KEY101 POWER
To LCD
KEY100
LCD EW162G2GLY
LCD1
MDF7-16P-2.54DSA
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
CN101
2
3 2
2
DTD113EK
Q102
KEY108
KEY107
KEY106
KEY105
KEY104
KEY103
1
IC104D
3 1
3 1 3
20 10
DTD113EK
Q101
2
DTD113EK
Q108
3 1
2
2
DTD113EK
Q104
3 2
DTD113EK
Q105
VCC
LED102
BZ100
C100 CE0.1u
BUSY
SETUP PAUSE POWER
BASE
C102 CE0.1u
C112 CE0.1u
BUZZER
SEL6410E TH12 RT
LED101
HEATER
SEL6410E TH12 RT
LED100
SLR343BC4T3F
LED107
SLR343BC4T3F
LED106
SEL6410E TH12 RT
LED105
SEL6410E TH12 RT
Q103 DTD113EK
2
MEB-12C-5
2
1
Q100 DTD113EK
C110 CE0.1u
1
74VHC14
3 1
CE100p(NON)
1
20 10 20 10 20 10
2-24
1
3
2 1
IC105A
330
R108
330
R100
390
R111
390
R110
330
R117
330
R106
C108 CE0.1u
13
11
9
5
3
VCC
VCC
12
10
8
6
4
C105 CE0.1u
VHCT14
74VHC14 IC105F
74VHC14 IC105E
74VHC14 IC105D
74VHC14 IC105C
IC105B
C101 CE0.1u
SUB BOARD_Circuit Diagram 1/4
R301
R300
C301 CE470p(NON)
C300 CE470p(NON)
0
0
Power Board
5267-04A
1 2 3 4
CN308
SSR301 G3M-205P-VD-1
4 3
to Servo Board
SSR300 G3M-205P-VD-1
INPUTINPUT+
4 3
INPUTINPUT+
LOAD1
1
LOAD1
LOAD2
2
LOAD2
2
2-25
1
B2P3-VH
1 2 3
B4P7-VH CN307
1 2 3 4 5 6 7
B2P3-VH CN310
1 2 3
B2P-VH CN306
1 2
CN301
B2P3-VH
1 2 3
B4P7-VH CN305
1 2 3 4 5 6 7
B2P3-VH CN309
1 2 3
B2P-VH CN304
1 2
CN300
to Apron Heater 2
to 100/200V Select Cable
to Apron Heater 1
to Apron Thermostat
to Bed Heater 2
to 100/200V Select Cable
to Bed Heater 1
to Bed Thermostat
B2P(4-2.3)-VH
1 2 3 4
CN302
FS300
F300B
FS301 PFC-5000 6.3A/250V
F301A
PFC-5000
F301B
PFC-5000 6.3A/250VPFC-5000
F300A
to SW Power Supply
B2P3-VH
1 2 3
CN303
to Power SW
SUB BOARD_Circuit Diagram 2/4
2
10K
R401
R402 10K
TP405
TP404
TP403
TP402
C426 CE470p
100
PC400 CE0.1u 1 2 3 4
DS2480B
GND 1-W NC VDD
IC401
RXD TXD POL VPP
CE1.0u(NON)
C404
TP419
8 7 6 5
SEL_IHB
SEL_A SEL_B SEL_C
Ink_RxD Ink_TxD
TP421
TP407 TP408 TP409 TP410 TP411 TP412 TP413
+ C402 47u/16V
J2VCC3
J2VCC TP420
Servo_Grit_Motor+
Servo_Grit_Motor-
Feed_Encoder_Phase_A J2VCC3
Feed_Encoder_Phase_B
GritEncoderPhaseA
GritEncoderPhaseB
/GRIT_ORG Pinch_ud_sens Maintenance_Cover_L Servo_to_Sub Sub_to_Servo SUB_DATA_out SUB_STORE_in SUB_DATA_in SUB_LOAD_in SUB_CLK_in J2VCC
TDI
TMS
TDO
TCK
R416
R414
7
6
3
11 10 9
R410 R411 R412 R413
+ C403 47u/16V
J2VCC
VCC GND
74HC4051A
VEE
INH
COM
0 1 2 3 4 5 6 7
C407
33
C408
R403 10K
J2VCC3
16 8
13 14 15 12 1 5 2 4
J2VCC
J2VCC3
/RESET
Ink_TxD Ink_RxD
1 2 3 4 5 6 7 8 9 10 11
R405 10K J2VCC
J2VCC3
J2VCC3
TMS
TDI
RA408 EXBV8V222J
J2VCC
10K
R404
@SUB_DATA_out @SUB_LOAD_in
@SUB_STORE_in @SUB_DATA_in
@SUB_CLK_in
@Servo_to_Sub @Sub_to_Servo
PC403 CE0.1u
J2VCC
RA407 EXBV8V222J
5267-02A
1 2
CN417
R407 22K TP406
C427 2.2u/50V
C409
+
J2VCC3
D400 1SS355
CE470p CE470p CE470p
CE470p
C406
for Jigu
33
IC402
A B C
C405
R417
CE470p(NON) 100
100 100 100 100
FEED MOTOR BOARD
R415
TP418
40FMN-BTK
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
CN412
To SERVO BOARD
TP400
53398-1090
1 2 3 4 5 6 7 8 9 10
CN400
R400 J2VCC3 10K
TP401
isp Download
D405 UDZS 7.5B D406 UDZS 7.5B D407 UDZS 7.5B D408 UDZS 7.5B
D401 UDZS 7.5B(NON) D402 UDZS 7.5B(NON) D403 UDZS 7.5B(NON) D404 UDZS 7.5B(NON)
R406 1K
PC401 CE1.0u
53014-08
1 2 3 4 5 6 7 8
CN416
53014-08(NON)
1 2 3 4 5 6 7 8
CN415
TCK
TDO
SEL_IHB SEL_C SEL_B SEL_A
C410
C411
C412
C413
C414
C415
C416
C417
5 6 7 8
5 6 7 8
C419
C420
C421
C422
C423
C424
C425
CE470p CE470p CE470p CE470p CE470p CE470p CE470p CE470p
C418
5 6 7 8
5 6 7 8
CE470p CE470p CE470p CE470p CE470p CE470p CE470p CE470p
To CARTRIDGE IC BOARD
J2VCC
RA406 EXBV8V103J
33 32 31 30 29 28 27 26 25 24 23
PC402 CE1.0u
I/O/TDI I/O I/O I/O/TDO I/O I/O GND GND I/O Vcc I/O I/O I/O/TMS I/O I/O I/O/TCK IC400 Vcc I/O EPM3032ATC44-10N I/O GND GND I/O
12 13 14 15 16 17 18 19 20 21 22
4 3 2 1
4 3 2 1
4 3 2 1
4 3 2 1
EXBV8V101J
EXBV8V101J RA405 4 5 4 3 6 3 2 7 2 1 8 1
5 6 7 8
RA404
EXBV8V101J
EXBV8V101J RA403 4 5 4 3 6 3 2 7 2 1 8 1
5 6 7 8
RA402
1 1
J2VCC3
8 7 6 5
1 8 2 7 3 6 4 5
1 2 3 4
8 7 6 5
1 8 2 7 3 6 4 5
/RESET 44 43 42 41 40 39 38 37 36 35 34 I/O I/O I/O Vcc INPUT/OE2/GCLK2 INPUT/GCLRn INPUT/OE1 INPUT/GCLK1 GND I/O I/O
I/O I/O I/O I/O GND Vcc I/O I/O I/O I/O I/O
8 7 6 5 8 7 6 5 1 2 3 4 1 2 3 4
2-26
1 2 3 4
TP414 TP415 TP416 TP417
J2VCC3
RA400 EXBA10E103J
6
J2VCC3
10 2 9 3 8 4 7 5
RA401 EXBA10E103J
6
GritEncoderPhaseB
GritEncoderPhaseA
C400 CE0.1u
J2VCC
Ink_Empty_3
Ink_Exist_3
Ink_Empty_2
Ink_Exist_2
Ink_Empty_1
Ink_Exist_1
Ink_Empty_0
Ink_Exist_0
Servo_Grit_Motor+ Servo_Grit_Motor-
To Ink 5
To Ink 4
To Ink 3
To Ink 2
To Ink 1
To Grit Origin Sensor
To Maintenance Cover Sensor
To Sheet Load Sensor
To Ink 6
To Ink 7
To Ink 8
5267-07A
1 2 3 4 5 6 7
CN414
5267-08A
1 2 3 4 5 6 7 8
CN413
C401 CE0.1u
To Feed Motor
To GRIT ENCODER BOARD
292132-4(NON)
1 2 3 4
292132-4(NON) CN411
1 2 3 4
292132-4(NON) CN410
1 2 3 4
292132-4(NON) CN409
1 2 3 4
292132-4 CN408
1 2 3 4
292132-4 CN407
1 2 3 4
292132-4 CN406
1 2 3 4
292132-4 CN405
1 2 3 4
CN404
53014-03
1 2 3
CN403
53014-02
1 2
CN402
5267-03A
1 2 3
CN401
J2VCC
J2VCC
J2VCC
Feed_Encoder_Phase_A Feed_Encoder_Phase_B
/GRIT_ORG
R409 10K
J2VCC
Maintenance_Cover_L
Pinch_ud_sens
R408 10K
2 10 2 9 3 8 4 7 5
J2VCC
SUB BOARD_Circuit Diagram 3/4
SUB BOARD_Circuit Diagram 4/4 CN1000
CN1001
1 2 3 4 5 6 7 8
to Servo Board
1 2
to FAN
5267-02A CN1002 1 2
53398-0890
to FAN
5267-02A
CN1003 1 2
to Bed Thermistor Board
53014-02 CN1004 1 2
2
to Apron Thermistor Board
53014-02
FAN JUNCTION BOARD
CN1100
CN1200
CN1101
2 1
1 2 5
5268-02A CN1102
1 2 5
5268-02A CN1202
3 4
3 2 1
CN1201
2 1
3 4
3 2 1
CN032-004
5268-03A(NON)
CN032-004
5268-03A(NON)
CARTRIDGE IC BOARD CN1301
CN1300 2 1
CARTRIDGE IC BOARD 2 1
5
5268-02A CN1302
1 2 5
5268-02A CN1402
3 4
3 2 1
CN1401
CN1400
1 2
3 4
3 2 1
CN032-004
5268-03A(NON)
CN032-004
5268-03A(NON)
CARTRIDGE IC BOARD CN1500
CN1600
CN1501
2 1
CARTRIDGE IC BOARD
1 2
5268-02A(NON) CN1502
1 2 5
5268-02A(NON) CN1602
3 4
3 2 1
CN1601
2 1 5
CN032-004(NON)
5268-03A(NON)
3 4
3 2 1
CN032-004(NON)
5268-03A(NON)
CARTRIDGE IC BOARD CN1701
CN1700 2 1
CARTRIDGE IC BOARD 2 1
5
5268-02A(NON) CN1702
1 2 5
5268-02A(NON) CN1802
3 4
3 2 1
CN1801
CN1800
1 2
CN032-004(NON)
5268-03A(NON)
3 4
3 2 1
CN032-004(NON)
5268-03A(NON)
CARTRIDGE IC BOARD
CARTRIDGE IC BOARD GE3VCC
CN1
TH1 1 2
CN2800
103KT
1 2 3 4
53398-0290
THERMISTOR BOARD CN2
GE3VCC U2800 3 4 5 6
GENC3_PHA GENC3_PHB
5268-04A
Vout(A) An GND VCC Vout(B) K
1
KE-2A10-36
C2800 CE0.1u
TH2 1 2
GRIT ENCODER BOARD
103KT
53398-0290
THERMISTOR BOARD CN800 1 2 3
CN900 CABLE-ASSY,P-SIDE SENS(NON)
1
3
CABLE-ASSY,CROP SENSOR VP-540
1 2 3
2
4
3
1
U800 GP2S40
2
4
U900 GP2S40(NON)
CROP SENSOR BOARD PAPERSIDE SENSOR BOARD 2-27
R2800 150
2
2-6 MAINTENANCE PARTS LIST _ Electrical Parts
MAIN BOARD
2
IC No. IC207 IC22 IC21 IC26 IC25 TR14 TR10 TR6 TR1 TR2 TR7 TR11 TR15 F2 F1 F3
Parts No. 15199237 1000001098 1000001098 1000001098 1000001098 15129122 15129121 15129122 15129121 15129122 15129121 15129122 15129121 1000000659 1000000659 1000003014
Description V.RGL L4960 IC,E09A54RA IC,E09A54RA IC,E09A54RA IC,E09A54RA TR 2SC4131 GB TR 2SA1746 OY TR 2SC4131 GB TR 2SA1746 OY TR 2SC4131 GB TR 2SA1746 OY TR 2SC4131 GB TR 2SA1746 OY FUSE,01543.15DR FUSE,01543.15DR FUSE,154002.DR
Function 5V Regulator D/A Converter for Head BK D/A Converter for Head CY D/A Converter for Head MG D/A Converter for Head YE Transistor for Driving HEAD BK Transistor for Driving HEAD BK Transistor for Driving HEAD CY Transistor for Driving HEAD CY Transistor for Driving HEAD MG Transistor for Driving HEAD MG Transistor for Driving HEAD YE Transistor for Driving HEAD YE Fuse for Head BK&CY Fuse for Head MG&YE Fuse for 41V
Description IC-LINEAR,MTD2005-7101 IC-LINEAR,MTD2005F-3072 TR,MOS UPA1759G-E2-A TR,MOS UPA1759G-E2-A FUSE 11CT 3.15A
Function Pump Motor Driver Wipe Motor Driver Fan Driver Relay Driver Fuse for Step Motor Driver
SERVO BOARD IC No. IC17 IC14 IC10 IC207 F1
Parts No. 15189105 15189111 15119119 15119119 12559102
POWER BOARD IC No. FS300 FS301 SSR300 SSR301
Parts No. 12559105 12559105 1000000164 1000000164
Description Function FUSE,5X20 021706.3MXP 6.3A/250V Fuse for Print Heater FUSE,5X20 021706.3MXP 6.3A/250V Fuse for Dryer RELAY,SSR G3M-205P-VD-1 DC24V LF Relay for Print Heater RELAY,SSR G3M-205P-VD-1 DC24V LF Relay for Dryer
2-28
3 Replacement of Main Parts The necessary adjustments after the replacement of each part, and the referential time for each work are described as follows. HEAD REPLACEMENT : 20min. (1 Head) 1. THERMISTER CHECK 2. HEAD ALIGNMENT 3. HEAD INFORMATION CLEAR 4. FLUSHING POSITION ADJUSTMENT 5. CROP-CUT ADJUSTMENT 6. PRINT / CUT POSITION ADJUSTMENT Adj. Time : 65min Total Time : 85min.
TOOL CARRIAGE REPLACEMENT : 20 min 1. LIMIT & CUT DOWN POSITION ADJUSTMENT Revised 1 2. FLUSHING POSITION ADJUSTMENT 3. TOOL HEIGHT ADJUSTMENT 4. TOOL PRESSURE ADJUSTMENT 5. CROP MARK SENSOR ADJUSTMENT 6. CROP-CUT ADJUSTMENT 7. PRINT/CUT POSITION ADJUSTMENT Adj. Time : 45min Total Time : 65min.
CAP TOP REPLACEMENT : 20 min. (4pcs.) 1. FLUSHING POSITION ADJUSTMENT Adj. Time : 5min Total Time : 25min.
CARRIAGE MOTOR REPLACEMENT : 20 min 1. SERVO LOCK CHECK 2. AGING It can be performed in the MOTOR MENU > AGING > SCAN.
3. MOTOR HOURS CLEAR Adj. Time : 5min Total Time : 25min.
FEED MOTOR REPLACEMENT : 30 min 1. SERVO LOCK CHECK 2. AGING It can be performed in the MOTOR MENU > AGING > FEED.
3. GRIT ENCODER CHECK 4. MOTOR HOURS CLEAR Adj. Time : 6min Total Time : 36min.
GRIT ENCODER REPLACEMENT : 10 min 1. GRIT ENCODER CHECK Adj. Time : 2min Total Time : 12min.
PUMP REPLACEMENT : 20 min. (2 pcs.) 1. PUMP CHECK 2. PUMP TIMES CLEAR Adj. Time : 2min Total Time : 22min.
MAIN BOARD REPLACEMENT (In case that the parameters cannot be transferred by Peck.) : 35 min. 1. DIP SW SETTING 2. BATTERY INSTALLATION 3. FIRMWARE INSTALLATION 4. SYSTEM PARAMETER INITIALIZE 5. TIME AND DATE SETTING Set the date and time in the [SERVICE MENU] > [SUB MENU] > [CLOCK].
*Set the [DATE] in order of the [Year/Month/Day].
6. IP ADDRESS SETTING Start the machine with the Service Mode and set in the User Menu.
7. FIRMWARE VERSION CONFIRMATION OF NETWORK CONTROLLER 8. HEAD RANK SETTING 9. SERIAL NUMBER INPUT 10. INK TYPE SETTING 11. SENSOR CHECK It can be performed in the SENSOR CHECK.
12. LIMIT POSITION & CUT DOWN POSITION INITIALIZE 13. FLUSHING POSITION ADJUSTMENT 14. LINEAR ENCODER SETUP 15. TOOL PRESSURE ADJUSTMENT 16. HEAD ALIGNMENT Only Horizontal and Bidirectional Adjustments are required.
17. CALIBRATION 18. CROP MARK SENSOR ADJUSTMENT 19. CROP-CUT ADJUSTMENT 20. PRINT / CUT POSITION ADJUSTMENT Adj. Time : 130min Total Time : 165min.
3-1
Revised 4
MAIN BOARD REPLACEMENT (In case that the parameters can be transferred by Peck.) : 35 min. 1. DIP SW SETTING 2. BATTERY INSTALLATION 3. FIRMWARE INSTALLATION 4. SYSTEM PARAMETER INITIALIZE 5. IP ADDRESS SETTING Start the machine with the Service Mode and set in the User Menu.
6. PUT PARAMETER 7. TIME AND DATE SETTING Set the date and time in the [SERVICE MENU] > [SUB MENU] > [CLOCK].
*Set the [DATE] in order of the [Year/Month/Day].
8. FIRMWARE VERSION CONFIRMATION OF NETWORK CONTROLLER 9. SENSOR CHECK It can be performed in the SENSOR CHECK.
10. CROP MARK SENSOR ADJUSTMENT 11. CROP-CUT ADJUSTMENT Necessary when the voltage is adjusted in the CROP MARK SENSOR ADJUSTMENT. Adj. Time : 40min Total Time : 75min.
CUTTING CARRIAGE BOARD REPLACEMENT : 7min. 1. TOOL UP/DOWN CHECK 2. PINCH ROLLER SENSOR CHECK 3. CROP MARK SENSOR ADJUSTMENT 4. CROP-CUT ADJUSTMENT Adj. Time : 23min Total Time : 30min.
CARRIAGE BOARD REPLACEMENT : 10min. 1. HEAD UP/DOWN SENSOR CHECK (Only VP-540) 2. THERMISTER CHECK 3. LINEAR ENCODER SETUP Adj. Time : 10min Total Time : 20min.
PANEL BOARD REPLACEMENT : 7min. 1. LCD/LED//BUZ CHECK It can be performed in the SUB MENU > LCD/LED/BUZ CHK.
2. KEY CHECK It can be performed in the SUB MENU > KEY CHECK. Adj. Time : 3min Total Time : 10min.
SERVO BOARD REPLACEMENT : 18min. 1. I/S CHECK It can be performed in the I/S MENU > I/S CHECK.
2. IC CHECK It can be performed in the I/S MENU > CARTRIDGE > IC CHECK.
3. FAN CHECK It can be performed in the SUB MENU > FAN CHECK > VACUUM FAN to check that there is a operation sound of the vacuum fans.
4. PUMP CHECK It can be performed in the I/S MENU > PUMP CHECK > PUMP SUCTION to check the pumps work correctly.
5. SENSOR CHECK It can be performed in the SENSOR CHECK.
6. HEATER CHECK It can be performed in the HEATER MENU > HEATER CHECK.
7. GRIT ENCODER CHECK It can be performed in the MOTOR MENU > G-ENC. CHECK.
8. AGING It can be performed in the MOTOR MENU > AGING > BOTH.
9. TOOL UP/DOWN CHECK It can be performed by [PAUSE] key in the CUTTING MENU > FORCE ADJUST.
10. TOOL PRESSURE ADJUSTMENT 11. CROP MARK SENSOR ADJUSTMENT 12. CROP-CUT ADJUSTMENT Adj. Time : 40min Total Time : 58min.
CARRIAGE BELT REPLACEMENT : 35min. 1. BELT TENSION ADJUSTMENT 2. BELT POSITION ADJUSTMENT 3. LIMIT & CUT DOWN POSITION INITIALIZE Revised 1 4. FLUSHING POSITION ADJUSTMENT 5. CUTTING QUALITY CHECK Adj. Time : 25min Total Time : 60min.
ENCODER SCALE REPLACEMENT : 25min. 1. LINEAR ENCODER SETUP Adj. Time : 5min Total Time : 30min.
BATTERY REPLACEMENT : 7min. 1. TIME AND DATE SETTING Adj. Time : 2min Total Time : 9min.
3-2
Revised 4
Revised 4
Static electricity can harm some electronic devices. To prevent static damage, discharge static electricity from your body before you touch any of electronic devices. You can do so by touching an unpainted metal surface on the chassis. You can also take the following steps to prevent damage from electrostatic discharge (ESD): z
When unpacking a static-sensitive device from its shipping carton, do not remove the device from the antistatic packing material until you are ready to install the device to the machine. Just before unwrapping the antistatic packaging, be sure to discharge static electricity from your body.
z
When transporting a sensitive device, first place it in an antistatic container or packaging.
z
Handle all sensitive devices in a static-safe area. If possible, use antistatic floor pads and workbench pads.
3-3
3-1 HEAD REPLACEMENT Revised 1
VP-540/300 support the new head only. The parts number of the new head is as follows. Parts No. : 1000002201 Parts name : ASSY,HEAD INKJET SOL XC-540 The number written on the back side of the Printhead Board is the way for identifying whether it is a new or current Head."R4CJ520" is written on the new head.
R4CJ520
1
Turn on the sub power while pressing the left, right and down keys to enter the Service Mode.
+ MENU
MENU SERVICE MENU
2
Select [SERVICE MENU] > [SUB MENU] > [PUMP UP], and remove ink by following the sequence.
SERVICE MENU SUB MENU [
] [
[
]
]
SUB MENU PUMP UP CHECK DRAIN BOTTLE [ENTER]
REMOVE SOL CRT. 1234 PUMPING-UP... >>>
3
In [PRINT MENU] > [HEAD RANK] menu, select the head No. of the head that you are going to replace and input the Head Rank written on the new head. Input the Head Rank by selecting the digit with the left and right keys, and changing the parameters with the up and down keys. Press the [ENTER] key to save the settings. * The head at the left end is [HEAD1], and [HEAD2] to [HEAD4] in order to the right. Make sure to input the Head Rank before replacing the head, because the sticker which the head rank is written on will be hidden once the head is installed. 3-4
SERVICE MENU PRINT MENU [ ] PRINT MENU HEAD RANK [
]
[
]
HEAD RANK HEAD 1
HEAD RANK 1 1234567 (1/5) [ENTER]
HEAD RANK 5CY2F2F
4
Turn off the sub power, and then turn off the main power.
MAIN POWER SW
Be sure to turn off the main power when replacing the head. The head or Main Board could break, otherwise. It is recommended to disconnect the AC code. SUB POWER SW
5
Remove the I/S Cover. SCREW I/S COVER
HOOK
6
Remove the Right Top Cover and Carriage Cover.
CARRIAGE COVER RIGHT TOP COVER
7
Remove the 2 screws to remove the Damper Plate. And remove the 2 Ink Dampers from the head which will be replaced. Do not hold both sides of the Ink Damper tight. It could break. Be sure to remove and fix the Ink Damper with the Head Board Cover fixed. It prevents the ink from dropping on the Head Board.
SCREW
INK DAMPER
SCREW DAMPER PLATE
3-5
HEAD BOARD COVER
INK DAMPER
SCREW
DAMPER PLATE HEAD BOARD COVER
8
Remove the 2 screws fixing the Head Board Cover, and move it upward. There is a tab on the left side of the Head Board Cover.
HEAD BOARD COVER
TAB
9
Disconnect the 2 flexible cables from the head. FLEXIBLE CABLE
10 Remove the Spring, and remove the 3 screws fixing the head. Then, pull the head towards the front and pull it up to remove it.
SPRING
3-6
SCREW
11 Remove the head from the adapter and fix the new head
HEAD
to the adapter.
5CY2F2F
Make sure to fix the head by pressing it to the bottom left corner of the adapter. Use the 2kgf·cm torque driver (ST-056) to tighten up the screws.
ADAPTER
12 Install the head to the Head Carriage and fix the 3 screws temporarily. Then, fix the spring and tighten up the 3 screws in order as shown in the figure.
2
3
Use the 2kgf·cm torque driver (ST-056) to tighten up the screws.
13
SPRING
1
Connect the 2 flexible cables to the Head Board. FLEXIBLE CABLE
Do not connect the cables to the wrong connecter.
14
Fix the Head Board Cover.
When fixing the Head Board Cover, hook the tab to the Carriage Base.
HEAD BOARD COVER
CARRIAGE BASE
TAB
3-7
SCREW
15 Fix the 2 new Ink Dampers to the head.
INK DAMPER
Make sure to replace the Dampers when replacing the head.
Do not hold both sides of the Ink Damper tight. It could break.
16 Fix the Damper Plate. SCREW INK DAMPER
Make sure not to press it to the Dampers. Dampers could break. * Fix the screws at the lower end of the long screw hole.
SCREW DAMPER PLATE
< VP-540 >
HEAD BOARD COVER
INK DAMPER
< VP-300 >
SCREW
DAMPER PLATE HEAD BOARD COVER
17 Turn on the main power, and then turn on the sub power
while pressing the left, right and down keys to enter the Service Mode.
+ MENU
MENU SERVICE MENU
3-8
18 Select
[SERVICE MENU] > [SUB MENU] > [HEAD REPLACE], and perform Head Cleaning and filling ink by following the sequences.
SERVICE MENU SUB MENU ] [
[
]
SUB MENU HEAD REPLACE [
]
CHECK DRAIN BOTTLE [ENTER]
SET SOLCL-LIQUID 1234 FILLING INK... >>>
FILLING INK... >>> CHECK DRAIN BOTTLE [ENTER]
SET SOL CRT. 1234 FILLING INK... >>> CHECK DRAIN BOTTLE
REMOVE SOL CL 1234
* If you dispose of the drained ink, the drain counter needs to be reset. Select [SUB MENU] > [MAINTENANCE] > [RESET DRAIN COUNTER] in the User's menu, and press the [ENTER] key.
SUB MENU SUB MENU MAINTENANCE
MAINTENANCE DRAIN BOTTLE EMPTY DRAIN BOTTLE RESET DRAIN COUNTER
19 Enter
the Service Mode and perform the following adjustments. 1. THERMISTER CHECK 2. [4-4 HEAD ALIGNMENT] 3. [4-7 FLUSHING POSITION ADJUSTMENT] 4. [4-9 CROP-CUT ADJUSTMENT] 5. [4-10 PRINT / CUT POSITION ADJUSTMENT]
3-9
[ENTER]
< HOW TO CLEAR THE HEAD INFORMATION > After THERMISTER CHECK and HEAD ALIGNMENT, clear the head information from the [SERVICE MENU] > [HISTORY MENU] > [HEAD GROUP]. Select the head you replaced and press the [ENTER] key. * The head at the left end is [HEAD1], and [HEAD2] to [HEAD4] in order to the right.
SERVICE MENU HISTORY MENU [ ] HISTORY MENU HEAD GROUP [
][
HEAD GROUP CLEAR ALL ]
[
]
HEAD GROUP CLEAR H4 [
]
HEAD GROUP CLEAR H3 [
]
HEAD GROUP CLEAR H2 [ HEAD GROUP CLEAR H1
< NOTE FOR FIXING THE CARRIAGE COVER > When fixing the Carriage Cover, fix the screws on top after fixing the screws on the both sides temporarily.
3-10
SCREW
]
3-2 WIPER REPLACEMENT
1
Select [SUB MENU] > [MAINTENANCE] > [REPLACE WIPER] in the User's Menu, and press the [ENTER] key.
[
][
]
[
][
]
2
The Head Carriage moves to a location permitting wiper replacement, and then the message shown in the figure appears. Remove the I/S Cover.
OPEN FRONT COVER SCREW I/S COVER
HOOK
3
The message shown in the figure appears.
FINISHED?
4
Using the tweezers, grasp the bottom portion of the wiper and unhook it.
Clean the Wiper Carriage and Scraper using the cleaning stick if they need to be cleaned.
3-11
WIPER CARRIAGE
SCRAPER
5
Remove the wiper and install the new one.
Make sure to fix the Wiper so that the rubber side faces the front.
6
Use the tweezers to press the area shown in the figure and engage the wiper on the hook.
Make sure to engage it on the hook. If the wiper is not hooked, it may fall off during use.
7
Fix the I/S Cover, and press the [ENTER] key. The Head Carriage moves back to the standby position and the Head Cleaning starts automatically. When the Head Cleaning finishes, the screen shown in the figure appears.
SCREW I/S COVER
HOOK
ENTER
MAINTENANCE REPLACE WIPER
3-12
3-3 CAP TOP REPLACEMENT
1
Remove the I/S Cover. SCREW I/S COVER
HOOK
2
3
Move the Head Carriage slowly leftwards to the position where it is not above the Capping Unit.
HEAD CARRIAGE
Remove the Pump Cover.
PUMP COVER
4
Disconnect the tube of the Cap Top from the tube of the Pump. Save the Y tube joint to use later for connecting the tube of the new Cap Top.
3-13
Y TUBE JOINT
5
Unhook the Cap Frame while holding it with the other hand, and remove it.
CAP FRAME
Make sure to hold the Cap Frame. There is a spring under the Cap Top. The Cap Top jumps out unless you hold the Cap Frame when removing it.
6
7
Remove the Cap Top together with the tube.
CAP TOP
Fix the new Cap Top. Make sure to fix it so that the tube side faces the front.
CAP TOP TUBE
Note the following contents. 1. Do not touch the tip of rubber on the Cap Top. 2. The spring is properly fixed under the Cap Top. 3. Do not bend the tubes.
8
Fix the Cap Frame. CAP FRAME
3-14
9
Connect the tube of the Cap Top to the tube of the Pump using the Y tube joint.
Y TUBE JOINT
10 Fix the Pump Cover.
PUMP COVER
11 Move the Head Carriage by hand to the lock position.
HEAD CARRIAGE
12 Fix the I/S Cover.
SCREW I/S COVER
Perform the following adjustment. 1. [4-7 FLUSHING POSITION ADJUSTMENT]
HOOK
3-15
3-4 TOOL CARRIAGE REPLACEMENT
1
Remove the following covers. I/S Cover Maintenance Cover Left Side Cover Front Cover Top Cover
LEFT SIDE COVER
TOP COVER
MAINTENANCE COVER FRONT COVER I/S COVER
2
Separate the Tool Carriage from the Head Carriage.
TOOL CARRIAGE
HEAD CARRIAGE
3
4
Remove the Tool Carriage Cover. TOOL CARRIAGE COVER
Remove the 4 rivets as shown in the figure to remove the Tool Carriage Board Cover.
RIVETs
TOOL CARRIAGE BOARD COVER
3-16
5
Disconnect the Crop Mark Sensor, Pinch Roller Sensor and Solenoid wirings.
CROP MARK SENSOR
SOLENOID
PINCHROLLERSENSOR
6
Remove the 2 screws fixing the Tool Carriage Board. TOOL CARRIAGE BOARD
SCREW
7
Remove the 2 screws to remove the Tool Carriage Board Stay from the Tool Carriage Assy.
TOOL CARRIAGE BOARD STAY
SCREW
TOOL CARRIAGE ASSY
8
Remove the 2 screws as shown in the figure to remove the Tool Carriage Assy. SCREW
TOOL CARRIAGE ASSY
3-17
9
Remove the Auto Sheet Cutter together with the plate from Tool Carriage and fix the Auto Sheet Cutter to the new Tool Carriage.
TOOL CARRIAGE
AUTO SHEET CUTTER PLATE
10 Fix the new Tool Carriage with the 2 screws as shown in the figure while holding it upwards.
SCREW
TOOL CARRIAGE
11 Fix the Tool Carriage Assy to the Tool Carriage Board Stay with the 2 screws as shown in the figure.
TOOL CARRIAGE BOARD STAY
SCREW
TOOL CARRIAGE ASSY
12 Fix the Tool Carriage Board with the 2 screws as shown in the figure.
TOOL CARRIAGE BOARD
SCREW
3-18
13 Connect the Crop Mark Sensor, Pinch Roller Sensor and Solenoid wirings.
CROP MARK SENSOR
PINCHROLLERSENSOR
14 Perform the following adjustments and settings. Revised 1
1. [4-5 LIMIT POSITION & CUT DOWN POSITION INITIALIZE] 2. [4-7 FLUSHING POSITION ADJUSTMENT] 3. [4-12 TOOL HEIGHT ADJUSTMENT] 4. [4-13 TOOL PRESSURE ADJUSTMENT] 5. [4-8 CROP MARK SENSOR ADJUSTMENT] 6. [4-9 CROP-CUT ADJUSTMENT] 7. [4-10 PRINT / CUT POSITION ADJUSTMENT]
3-19
SOLENOID
3-5 CARRIAGE MOTOR REPLACEMENT
1
Turn off the sub power, and then turn off the main power.
MAIN POWER SW
2
Remove the following covers. SCREW
I/S Cover Right Top Cover Panel Cover Chassis Cover
I/S COVER
HOOK
When removing the Panel Cover, remove the sensor on the back side of the Panel Cover and flexible cable on the Panel Board.
RIGHT TOP COVER PANEL COVER SENSOR
CHASSIS COVER
FLEXIBLE CABLE < Back Side >
3
Disconnect the connector of the Motor Cable.
CONNECTOR
< Top View >
3-20
4
Remove the spring on the Flange. FLANGE
SPRING
5
Remove the 3 screws fixing the Flange, and remove the motor together with the Flange.
FLANGE
SCREW
6
Remove the 4 screws as shown in the figure to remove the motor from the Flange. And fix the new motor to the Flange.
FLANGE
SCREW
SCREW
Be careful with the fixing direction of the Flange.
7
Fix the Flange with the 3 screws temporarily.
FLANGE
SCREW
3-21
8
Fix the spring.
SPRING
Revised 1
9
Check the gears mesh without backlash in the following procedure.
HEAD CARRIAGE
1) Unlock the Head Carriage.
2) Turn the Drive Gear by hand and check there is no backlash all the way around.
DRIVE GEAR
MOTOR GEAR
3) Move the Head Carriage by hand to the lock position.
3-22
HEAD CARRIAGE
10
Tighten up the 3 screws to fix the Flange in the order shown in the figure.
Apply a proper quantity of grease (FLOIL G902) between gears.
1
3 2
11 Connect the connector of the Motor Cable.
CONNECTOR
< Top View >
12 Fix the Chassis Cover, Right Top Cover and Panel Cover. When fixing the Panel Cover, fix the sensor on the back side of the Panel Cover and connect the flexible cable to the Panel Board.
RIGHT TOP COVER PANEL COVER CHASSIS COVER
SENSOR
FLEXIBLE CABLE < Back Side >
13
Perform the SERVO LOCK CHECK. After turning on the main power, turn on the sub power while pressing the left, right and down keys to enter the Service Mode.
+ MENU
MENU SERVICE MENU
3-23
14 In [MOTOR MENU] > [SERVO LOCK] menu, select [S]. Move the Head Carriage left and right by hand and make sure the value on the LCD changes depending on the head position.
SERVICE MENU MOTOR MENU ] [
[
]
MOTOR MENU SERVO LOCK
15
[
]
SERVO LOCK S:
3
Press the [ENTER] key to excite the motor. Check the Head Carriage can not be moved easily by hand and the value on the LCD doesn't change.
SERVO LOCK S: 1688 [ ENTER ] SERVO LOCK S:* 1688
16 Perform the AGING.
Go back to the [MOTOR MENU], and select [AGING] > [SCAN] and press the [ENTER] key. Make sure the machine performs AGING and then, finish it by pressing [ENTER] key.
SERVICE MENU AGING [
Do not load any media when performing [AGING].
17
Clear the motor working hours. Go back to the Service Menu, and select [HISTORY MENU] > [MOTOR GROUP] > [MOTOR HOURS S] > [CLEAR] and press the [ENTER] key. The motor working hours will be reset to 0.
AGING SCAN
SERVICE MENU HISTORY MENU [
]
HISTORY MENU MOTOR GROUP [
] [
MOTOR HOURS S 1653 hours [
]
MOTOR HOURS S CLEAR [ENTER]
3-24
]
]
3-6 FEED MOTOR REPLACEMENT
1
Turn off the sub power, and then turn off the main power.
MAIN POWER SW < Rear View >
2
Remove the following covers. INK CARTRIDGE COVER
Maintenance Cover Left Side Cover Left Cover Ink Cartridge Cover
LEFT COVER < Left Side >
3
Disconnect the connector of the sensor cable from the Feed Motor Board.
LEFT SIDE COVER
MAINTENANCE COVER
FEED MOTOR BOARD
CONNECTOR
< Rear View / In the Ink Cartridge Cover>
4
Remove the Cutter Frame. When removing the Cutter Frame, remove the Sensor Cable on the back side from the Clamp.
CLAMP CUTTER FRAME
CUTTER FRAME
CABLE
3-25
5
Remove the connector of the Motor Cable.
CONNECTOR
6
Remove the screw as shown in the figure to remove the Grit Encoder Board together with the stay.
SCREW
STAY GRIT ENCODER BOARD
7
Remove the 3 screws as shown in the figure to remove Grit Encoder Stopper.
GRIT ENCODER STOPPER
SCREW
8
Remove the Grit Encoder. GRIT ENCODER
Make sure not to scratch or leave any fingerprints on the Grit Encoder.
3-26
9
Remove the 4 rivets as shown in the figure, and slide the Gear Cover to the front side, and remove it.
RIVET
GEAR COVER
CUT
RIVET
10
Remove the spring.
SPRING
11
Remove the 3 screws fixing the Flange, and remove the motor together with the Flange. SCREW MOTOR FLANGE
SCREW
12
Remove the 4 screws as shown in the figure to remove the motor from the Flange. And fix the new motor to the Flange.
FLANGE
SCREW
Be careful with the fixing direction of the Flange.
3-27
SCREW
13
Fix the Flange with the 3 screws temporarily.
SCREW
FLANGE
14
Fix the spring.
SPRING Revised 1
15
Turn the gear by hand and check there is no backlash all the way around.
16
Tighten up the 3 screws to fix the Flange in the order shown in the figure.
GEAR
FLANGE
1
Apply a proper quantity of grease (FLOIL G902) between gears. 3
3-28
2
17
Slide the Gear Cover to the back side, and fix the Gear Cover with the 4 rivets.
RIVET
GEAR COVER
CUT
RIVET Revised 1
18
Rotate the Shaft to check that the Gear does not touch the Gear Cover.
SHAFT
GEAR
GEAR COVER < Top View >
19
Fix the Grit Encoder. GRIT ENCODER
The both sides of the Grit Encoder is the same. When fixing the Grit Encoder, make sure not to scratch or leave any fingerprints on the Grit Encoder.
20
Fix the Grit Encoder Stopper with the 3 screws as shown in the figure while holding the Shaft.
GRIT ENCODER STOPPER
SHAFT SCREW
3-29
21
Fix the Grit Encoder Board together with the stay so that the Grit Encoder is in between the gap of sensor. Adjust the position of the sensor so that the clearance with the Grit Encoder is around 1mm.
GRIT ENCODER
1mm STAY SENSOR
GRIT ENCODER BOARD
< Top View >
Revised 1
22
SCREW
Rotate the Shaft to check that the Grit Encoder does not touch the sensor.
GRIT ENCODER
In case that the Grit Encoder touches the sensor, loosen the screw as shown in the figure to adjust the sensor by moving right and left. SCREW
GRIT ENCODER
23
SHAFT SENSOR
< Top View >
Connect the connector of the Motor Cable and fix it to the Clamp. CONNECTOR CLMAP
24
Fix the Cutter Frame. When fixing the Cutter Frame, fix the sensor cable on the back side to the Clamp.
CLAMP CUTTER FRAME
CUTTER FRAME
CABLE
3-30
25
Connect the connector of the sensor cable to the Feed Motor Board.
FEED MOTOR BOARD
CONNECTOR
< Rear View / In the Ink Cartridge Cover>
26
Perform the SERVO LOCK CHECK. After turning on the main power, turn on the sub power while pressing the left, right and down keys to enter the Service Mode.
+ MENU
MENU SERVICE MENU
27
In [MOTOR MENU] > [SERVO LOCK] menu, select [F]. Rotate the Grit Roller back and forth by hand and make sure the value on the LCD changes depending on the movements.
SERVICE MENU MOTOR MENU [
] [
]
MOTOR MENU SERVO LOCK [
]
SERVO LOCK F: 140 140
28 Press the [ENTER] key to excite the motor.
Check the Grit Roller can not be rotated easily by hand and the value on the LCD doesn't change.
SERVO LOCK F: 80 80 [ ENTER ] SERVO LOCK F:* 80 80
3-31
27
Check the Grit Encoder. Go back to the [MOTOR MENU], and select [G-ENC. CHECK] and press the [ENTER] key. Make sure the Grit Encoder functions correctly by confirming the display to show [G-ENC. CHECK COMPLETED].
SERVICE MENU MOTOR MENU [ ][
]
MOTOR MENU G-ENC. CHECK [ENTER] M-ENC: G-ENC:
6654 6653
G-ENC. CHECK COMPLETED In case that [G-ENC. CHECK FAILED] appears, check the followings.
G-ENC. CHECK FAILED
1. Grit Encoder is fixed correctly. 2. Feed Motor is fixed correctly. 3. There are no scratches or fingerprints.
30 Perform AGING.
Go back to the [MOTOR MENU], and select [AGING] > [FEED] and press the [ENTER] key. Make sure the machine performs AGING and then, finish it by pressing [ENTER] key. Do not load any media when performing [AGING].
SERVICE MENU MOTOR MENU [
]
][
]
MOTOR MENU AGING [ AGING FEED
31
Clear the motor working hours. Go back to the Service Menu, and select [HISTORY MENU] > [MOTOR GROUP] > [MOTOR HOURS F] > [CLEAR] and press the [ENTER] key. The motor working hours will be reset to 0.
SERVICE MENU HITORY MENU [ ] HITORY MENU MOTOR GROUP [
][
]
MOTOR HOURS F 1653 hours [
]
MOTOR HOURS F CLEAR [ ENTER ]
3-32
3-7 PUMP REPLACEMENT
1
Turn off the sub power, and then turn off the main power.
MAIN POWER SW < Rear View >
2
Remove the I/S Cover. SCREW I/S COVER
HOOK
3
4
Unlock the Head Carriage and move it leftward by hand.
HEAD CARRIAGE
Remove the Pump Cover and Panel Cover. When removing the Panel Cover, remove the sensor on the back side of the Panel Cover and flexible cable on the Panel Board.
PANEL COVER
SENSOR
FLEXIBLE CABLE < Back Side >
PUMP COVER
3-33
5
Remove the connector of the motor.
CONNECTOR
6
Disconnect the tubes of the Cap Top and the tubes of the Drain from the pumps.
MOTOR
TUBE (CAP TOP)
TUBE (DRAIN)
PUMP
7
Remove the 2 screws as shown in the figure to remove the Pump Unit.
SCREW
8
Remove the 4 screws as shown in the figure to remove the Pump Unit Stay.
SCREW
SCREW
PUMP UNIT STAY
3-34
PUMP UNIT
9
Separate the 2 pumps.
10 Replace with the new pump. BEARING
< Procedure for pump with the motor > 1) Remove the setscrew as shown in the figure to remove
SETSCREW
the gear and bearing from the Shaft.
SHAFT GEAR
2) Remove the 3 screws as shown in the figure to remove the pump from the motor.
MOTOR
Fix the new pump to the motor. SCREW
PUMP
3) Set the bearing and gear to the Shaft. BEARING SHAFT GEAR
Be careful with the fixing direction of the bearing and gear.
3-35
4) Fix the setscrew at the D-cut part by pushing the gear against the bearing.
SETSCREW
GEAR
BEARING
SETSCREW
GEAR
D-cut part
< Procedure for pump without the motor > 1) Remove the 3 screws as shown in the figure to remove PLATE
the plate from the pump, and fix it to the new pump.
SCREW
11 Assemble the 2 pumps.
3-36
12
fix the Pump Unit Stay with the 4 screws as shown in the figure.
SCREW
SCREW
PUMP UNIT STAY
13 Fix the Pump Unit with the 2 screws as shown in the figure.
SCREW
14 Connect the tubes of the Cap Top and the tubes of the
TUBE (CAP TOP)
Drain to the pumps.
Connect the tubes as shown in the figure.
PUMP UNIT
TUBE (DRAIN)
STOPPER
PUMP
TUBE(DRAIN)
STOPPER
TUBE(CAP TOP)
15 Connect the connector of the motor.
MOTOR CONNECTOR
3-37
16 Fix the Pump Cover and Panel Cover. When fixing the Panel Cover, fix the sensor on the back side of the Panel Cover and connect the flexible cable on the Panel Board.
PANEL COVER SENSOR
FLEXIBLE CABLE < Back Side >
17
PUMP COVER
Turn on the main power, then turn on the sub power while pressing the left, right and down keys to enter the Service Mode.
+ MENU
MENU SERVICE MENU
18 Select
[SERVICE MENU] > [I/S MENU] > [PUMP CHECK], and perform [PUMP SUCTION] and [PUMP RELEASE] to check the pumps work correctly. SERVICE MENU I/S MENU [
][
] PUMP CHECK PUMP SUCTION
I/S MENU PUMP CHECK
PUMP CHECK PUMP RELEASE
19 Clear the pump times.
Select [SERVICE MENU] > [HISTORY MENU] > [MOTOR GROUP] > [PUMP TIMES] > [CLEAR], and press the [ENTER] key.
SERVICE MENU HITORY MENU [
]
HITORY MENU MOTOR GROUP [
]
PUMP TIMES 9134 times
3-38
PUMP TIMES CLEAR
20
21
Move the Head Carriage by hand to the lock position. HEAD CARRIAGE
Fix the I/S Cover. SCREW I/S COVER
HOOK
3-39
3-8 INK TUBE REPLACEMENT
1
Turn on the sub power while pressing the left, right and down keys to enter the Service Mode.
+ MENU
MENU SERVICE MENU
2
Select [SERVICE MENU] > [SUB MENU] > [PUMP UP], and remove ink by following the sequence.
SERVICE MENU SUB MENU [
] [
[
]
]
SUB MENU PUMP UP CHECK DRAIN BOTTLE [ENTER]
REMOVE SOL CRT. 1234 PUMPING-UP... >>>
3
MAIN POWER SW
Turn off the sub power, and then turn off the main power.
SUB POWER SW
4
Remove the following covers. I/S Cover Maintenance Cover Left Side Cover Front Cover Top Cover Right Top Cover
LEFT SIDE COVER
TOP COVER RIGHT TOP COVER
MAINTENANCECOVER FRONTCOVER I/S COVER
3-40
Revised 3
5
Remove the Cut Cable Guide.
SCREW
SCREW SCREW
< VP-300 > 1) Remove the 3 screws to remove the Cut Cable Guide.
SCREW
CUT CABLE GUIDE
< VP-540 > 1) Remove the 3 screws to remove the Cable Support. SCREW
Pull the flexible cable to access the screw. SCREW
FLEXIBLE CABLE
CABLE SUPPORT
< Back Side >
< Top View >
2) Remove the 3 screws to remove the Cut Cable Guide.
SCREW
SCREW SCREW
SCREW
CUT CABLE GUIDE
6
Remove the Carriage Cover. CARRIAGE COVER
3-41
7
Disconnect the ink tubes (Carriage Side) from the Y tube joints, and put the scotch tape at the tip of the ink tube to prevent the ink from coming out.
JOINTs
It is not necessary to replace the ink tubes of the other side (Carriage Side) of the joints.
8
Disconnect the ink tubes (Cartridge Side) from the tube joints, and put the scotch tape at the tip of the ink tube to prevent the ink from coming out.
JOINTs
It is not necessary to replace the ink tubes of the other side (Cartridge Side) of the joints.
9
Pull out the ink tubes, and put the new ink tubes in the Tube Guides.
Upper CARTRIDGE Side
Each four tubes are connected, and the lengths of both ends are different. Be careful with the fixing direction of tubes. P/No. P/Name 1000002670 TUBE,SJ-RDG3*4 4LINK VP-300 1000002681 TUBE,SJ-RDG3*4 4LINK VP-540
CARRIAGE Side
Lower
< Front View >
10 Connect the new ink tubes to the tube joints (Cartridge
Side), and fix them to the Clamps. Connect the tubes to the tube joints in the fixed positions with K on top as shown in the figure.
JOINTs CLAMPs
< Left Side >
3-42
K C M Y
Revised 3
Make sure that the fixing direction of the Holder Cable Plate is correct.
HOLDER CABLE PLATE
< Rear View >
FLEXIBLE CABLE HOLDER CABLE SHEET CABLE HOLDER
CABLE HOLDER HOLDER CABLE PLATE TUBE
NG HOLDER CABLE PLATE
OK < Cross Section >
11
Cross the tubes (Carriage Side) two by two as shown in the figure, and fix them to the Clamps.
CLAMPs
< Rear View >
12
Connect the tubes to the Y tube joints (Carriage Side). JOINTs
3-43
13 Fix the Carriage Cover.
CARRIAGE COVER
Revised 3
14 Fix the Cut Cable Guide.
SCREW
SCREW SCREW
< VP-300 > 1) Fix the Cut Cable Guide with the 3 screws as shown in the figure.
SCREW
CUT CABLE GUIDE
< VP-540 > 1) Fix the Cut Cable Guide with the 3 screws as shown in
SCREW
SCREW
the figure.
SCREW
SCREW
CUT CABLE GUIDE
2) Fix the Cable Support with the 3 screws as shown in the figure.
SCREW
CABLE SUPPORT < Top View >
3-44
15 Adjust the position of the flexible cable so that it comes
PROTECTION PLATE
in the middle of the Protection Plates.
FLEXIBLE CABLE
16 After turning on the main power, turn on the sub power
+
while pressing the left, right and down keys to enter the Service Mode.
MENU
MENU SERVICE MENU
17 Select [SERVICE MENU] > [SUB MENU] > [FILL INK], and perform Ink Filling by following the sequences.
SERVICE MENU SUB MENU [
] [
[
]
]
SUB MENU FILL INK CHECK DRAIN BOTTLE [ENTER]
FILLING INK... >>> CHECK DRAIN BOTTLE
3-45
3-9 BOARDS REPLACEMENT (MAIN BOARD / SW POWER SUPPLY)
BOARD LAYOUT (IN CHASSIS)
POWER BOARD MAIN BOARD
SERVO BOARD
SW POWER SUPPLY
MAIN BOARD REPLACEMENT MAIN BOARD CONNECTOR LAYOUT CN4 CN3 CN8 CN6
CN7
CN5
CN14 CN15 CN17 CN19
3-46
1
Turn on the main power.
MAIN POWER SW < Rear View >
2
3
4
Start the Peck.
Perform [Get Report] and [Get Parameters], and save the Service Report and the parameters.
Turn off the main power and pull out the AC cord.
MAIN POWER SW < Rear View >
3-47
5
Remove the I/S Cover, Right Top Cover and Chassis Cover.
RIGHT TOP COVER
I/S COVER
CHASSIS COVER
6
Remove the 4 screws as shown in the figure. SCREW
< Top View > SCREW
7
8
Disconnect the cables and release the cables from the clamps.
Pull out the Chassis to the front side.
CHASSIS
3-48
9
Disconnect all the cables from the Servo Board.
10
Remove the 4 screws as shown in the figure to remove the Servo Board.
11
Disconnect the cables as shown in the figure from the Main Board.
12
Disconnect the connector and flexible cable as shown in the figure and fix them to the new Main Board. Remove the 4 screws as shown in the figure and replace with the new Main Board.
FLEXIBLE CABLE
CONNECTOR
3-49
13
Connect the cables as shown in the figure to the Main Board.
14
Fix the Servo Board with the 4 screws as shown in the figure.
15
Put back the Chassis.
CHASSIS
16
Connect all the cables to the Servo Board.
3-50
17
Fix the Chassis with the 4 screws as shown in the figure. SCREW
< Top View > SCREW
Connect the cables and bundle the cables with the
18 clamps.
19 Perform the following operations after replacement. 1. DIP SW SETTING 2. BATTERY INSTALLATION 3. FIRMWARE INSTALLATION 4. SYSTEM PARAMETER INITIALIZE 5. IP ADDRESS SETTING
Start the machine with the Service Mode and set in the User Menu.
6. PUT PARAMETER 7. TIME AND DATE SETTING Set the date and time in the [SERVICE MENU] > [SUB MENU] > [CLOCK]. Revised 4
*Set the [DATE] in order of the [Year/Month/Day].
8. FIRMWARE VERSION CONFIRMATION OF NETWORK CONTROLLER 9. SENSOR CHECK It can be performed in the Sensor Check.
10. CROP MARK SENSOR ADJUSTMENT 11. CROP-CUT ADJUSTMENT Necessary when the voltage is adjusted in the CROP MARK SENSOR ADJUSTMENT.
3-51
Perform the following operations if it is not possible to transfer the parameters by Peck4.exe. 1. DIP SW SETTING 2. BATTERY INSTALLATION 3. FIRMWARE INSTALLATION 4. SYSTEM PARAMETER INITIALIZE 5. TIME AND DATE SETTING Set the date and time in the [SERVICE MENU] > [SUB MENU] > [CLOCK]. Revised 4
*Set the [DATE] in order of the [Year/Month/Day].
6. IP ADDRESS SETTING Start the machine with the Service Mode and set in the User Menu.
7. FIRMWARE VERSION CONFIRMATION OF NETWORK CONTROLLER 8. HEAD RANK SETTING 9. SERIAL NUMBER INPUT 10. INK TYPE SETTING 11. SENSOR CHECK It can be performed in the Sensor Check.
12. LIMIT & CUT DOWN POSITION INITIALIZE 13. FLUSHING POSITION ADJUSTMENT 14. LINEAR ENCODER SETUP 14. TOOL PRESSURE ADJUSTMENT 16. HEAD ALIGNMENT Only Horizontal and Bidirectional Adjustments are required.
17. CALIBRATION 18. CROP MARK SENSOR ADJUSTMENT 19. CROP-CUT ADJUSTMENT 20. PRINT / CUT POSITION ADJUSTMENT
3-52
SW POWER SUPPLY REPLACEMENT (41V) SW POWER SUPPLY CONNECTOR LAYOUT Connected to the [CN1] on the SERVO BOARD
Connected to the [CN302] on the POWER BOARD
1
Turn off the sub power, and then turn off the main power and pull out the AC cord.
MAIN POWER SW < Rear View >
2
Remove the I/S Cover, Right Top Cover and Chassis Cover.
I/S COVER
CHASSIS COVER
3-53
RIGHT TOP COVER
3
Remove the 4 screws as shown in the figure. SCREW
< Top View > SCREW
4
5
Disconnect the cables and release the cables from the clamps.
Pull out the Chassis to the front side.
CHASSIS
6
Disconnect all the cable from the SW Power Supply.
3-54
7
8
Remove the 4 screws as shown in the figure and replace with the new SW Power Supply. Connect all the cables to the SW Power Supply.
Set the output voltage of SW Power Supply to +41V.
1. Disconnect the connector on the Servo Board. CONNECTOR
Make sure to disconnect the connector.
2. Turn on the main power.
Use the Digital Multi-Meter that can measure the direct voltage.
MAIN POWER SW < Rear View >
3. Put the black probe into CN51-1pin (GND) and the red probe into CN51-6pin (Vout) on the SW Power Supply.
PROBE
CN51-1pin
3-55
CN51-6pin
4. Rotate the volume clockwise using the screwdriver to adjust the output voltage value to +41+0.1.
VOLUME
When the output voltage exceeds the +41.4V, SW Power Supply does not output the voltage by the protection circuit on it. In this case, SW Power Supply will output the voltage by rotating the volume counterclockwise. When the protection circuit works, SW Power Supply may not output for a while. Measure the voltage some time later again.
9
Put back the Chassis.
CHASSIS
10
Fix the Chassis with the 4 screws as shown in the figure. SCREW
< Top View > SCREW
Connect the cables and bundle the cables with the
11 clamps.
3-56
3-10 BATTERY REPLACEMENT
Do not recharge, short-circuit, disassembly the lithium battery, nor put it into fire. It may cause heat, explosion and fire.
Put tape around the lithium battery for insulation for disposal or preservation. It may cause heat, explosion and fire.
1
Turn off the sub power, and then turn off the main power. Remove the Chassis cover.
CHASSIS COVER MAIN POWER SW < Rear View >
3-57
2 Remove the battery on the Main Board by pushing it down and tilting towards right.
SOCKET 1
2
MAIN BOARD
3 Replace the battery with new one.
SOCKET
Be careful with the direction of the battery. BATTERY
MAIN BOARD
4 Turn on the main power, then turn on the sub power while pressing the left, right and down keys to enter the Service Mode.
+ MENU
MENU SERVICE MENU
5 Select [SUB MENU] > [CLOCK] > [TIME], and set the time and press [ENTER] key.
SERVICE MENU SUB MENU
SUB MENU CLOCK [
] [
[
]
CLOCK TIME
The display of [B] which shows a battery exhaustion disappears by this step.
TIME 00:00:59
B [
TIME 13:01:59
] B
[ ENTER ]
3-58
]
6 Select [SUB MENU] > [CLOCK] > [DATE], and set the date and press [ENTER] key.
SERVICE MENU SUB MENU
SUB MENU CLOCK [
] [
[
]
[
]
CLOCK DATE
DATE 00/00/00
DATE 06/08/08
7
Turn off the sub power, and then turn off the main power. Fix the Chassis Cover.
CHASSIS COVER MAIN POWER SW < Rear View >
8
Dispose of the battery.
3-59
]
3-11 CARRIAGE BELT REPLACEMENT
!! IMPORTANT !! When replacing the Carriage Belt, make sure to connect the new belt to the current belt, and pass the new belt at the same time as removing the current belt. There is a possibility that the new belt cannot be fixed without connecting the new belt to the current belt.
1
Turn off the sub power, and then turn off the main power.
MAIN POWER SW < Rear View >
2
Remove the following covers.
I/S Cover Maintenance Cover Left Side Cover Front Cover Top Cover Right Top Cover
LEFT SIDE COVER
TOP COVER RIGHT TOP COVER
MAINTENANCECOVER FRONTCOVER I/S COVER
3
Separate the Tool Carriage from the Head Carriage.
TOOL CARRIAGE
HEAD CARRIAGE
3-60
4
5
Remove the Tool Carriage Cover.
TOOL CARRIAGE COVER
Remove the 4 rivets as shown in the figure to remove the Tool Carriage Board Cover.
RIVETs
TOOL CARRIAGE BOARD COVER
6
Disconnect the Crop Mark Sensor, Pinch Roller Sensor and Solenoid wirings.
CROP MARK SENSOR
SOLENOID
PINCHROLLERSENSOR
7
Remove the 2 screws fixing the Tool Carriage Board.
TOOL CARRIAGE BOARD
SCREW
3-61
8
Remove the 2 screws to remove the Tool Carriage Board Stay from the Tool Carriage Assy.
TOOL CARRIAGE BOARD STAY
SCREW
TOOL CARRIAGE ASSY
9
Loosen the 2 fixingscrews as shown in the figure. And loosen the Adjustment Screw.
< Top View / Left Side of the BELT >
ADJUSTMENT SCREW
10
FIXINGSCREW
Loosen the 4 screws as shown in the figure. SCREW
11
Remove the Carriage Belt from the plate, and connect the new belt with the scotch tape.
TAPE NEW BELT
CARRIAGE BELT PLATE
3-62
12
Slowly pull the belt end which is not connected the new belt until the new one reaches to the Belt Stay.
BELT STAY
Check that the belt is not twisted. Apply adequate quantity of grease (P/# : 39008297 FLOIL G 902 14KG) to pulleys.
< Right Side>
< Left Side>
13 Tighten the screws as shown in the figure to fix both ends
of the Carriage Belt to the Belt Holder with the plastic plate and metal plate.
< Cross-section diagram >
OK)
SCREW CARRIAGE BELT
CARRIAGE BELT METAL PLATE
When fixing the Carriage Belt, make sure the ends of the Carriage Belt are not overlapped. BELT HOLDER
PLASTIC PLATE
Be careful with the fixing direction of the plastic plate and the fixing order of the plates.
NG)
SCREW CARRIAGE BELT
CARRIAGE BELT METAL PLATE
< Cross-section diagram >
OK)
SCREW
METAL PLATE
PLASTIC PLATE
PLASTIC PLATE
SCREW
CARRIAGE BELT
BELT HOLDER CARRIAGE BELT
METAL PLATE
CARRIAGE BELT
BELT HOLDER PLASTIC PLATE
Tighten the Adjustment Screw to have tension on the
14 belt. And tighten the 2 Fixingscrews as shown in the
BELT HOLDER
< Top view - Leftside of the Belt >
figure.
Do not tighten the Adjustment Screw tight.
ADJUSTMENT SCREW
3-63
FIXING SCREW
15 Fix the Tool Carriage Assy to the Tool Carriage Board Stay.
TOOL CARRIAGE BOARD STAY
SCREW
TOOL CARRIAGE ASSY
16 Fix the Tool Carriage Board with the 2 screws as shown
TOOL CARRIAGE BOARD
in the figure.
SCREW
17 Connect the Crop Mark Sensor, Pinch Roller Sensor,
CROP MARK SENSOR
and Solenoid wirings.
SOLENOID
PINCHROLLERSENSOR
18 Move the Head Carriage in a whole width of the Guide Rail several times to remove the slack in the Carriage Belt. Then, carry out the following adjustments.
Revised 1
1. [4-14 BELT TENSION ADJUSTMENT] 2. [4-15 BELT POSITION ADJUSTMENT] 3. [4-5 LIMIT POSITION & CUT DOWN POSITION INITIALIZE] 4. [4-7 FLUSHING POSITION ADJUSTMENT] 5. CUTTING QUALITY CHECK
3-64
3-12 ENCODER SCALE REPLACEMENT
1
Remove the following covers.
LEFT SIDE COVER
TOP COVER
I/S Cover Maintenance Cover Left Side Cover Front Cover Top Cover MAINTENANCE COVER FRONTCOVER I/S COVER
2
3
Move the Head Carriage slowly leftwards.
HEAD CARRIAGE
Remove the Encoder Scale by removing the plate fixing the Encoder Scale at its right end and the spring on its left end. SPRING
4
Remove the Spring Plate from the Encoder Scale and fix it to the new Encoder Scale where there is no black dot written on it.
Make sure not to scratch or put grease on the Encoder Scale when fixing it. Do not touch the surface of the Encoder Scale.
3-65
SPRING PLATE
ENCODER SCALE PLATE
BLACK DOT
5
Put the Encoder Scale in between the Encoder Plate and the Guide Rail. Then, fix the right end with the plate and hook up the spring on the left end. Make sure that the Encoder Scale is in place.
SPRING
ENCODER SCALE PLATE
Do not loosen or tighten the screws fixing the Encoder Plate. SCREW
6
Move the Head Carriage in a whole width of the machine. Make sure that the Encoder Scale doesn't make contact with the Encoder Module and also Encoder Scale is between the slit of the Encoder Module.
Carry out the [4-6 LINEAR ENCODER SETUP].
3-66
3-13 GRIT ENCODER REPLACEMENT
1
Turn off the sub power, and then turn off the main power.
MAIN POWER SW < Rear View >
2
Remove the following covers. Maintenance Cover Left Side Cover Left Cover
LEFT COVER < Left Side >
3
LEFT SIDE COVER
Remove the screw as shown in the figure to remove the Grit Encoder Board together with the stay.
MAINTENANCE COVER
SCREW
STAY GRIT ENCODER BOARD
4
Remove the 3 screws as shown in the figure to remove Grit Encoder Stopper.
GRIT ENCODER STOPPER
SCREW
3-67
5
Replace with the new Grit Encoder. GRITENCODER
The both sides of the Grit Encoder is the same. When fixing the Grit Encoder, make sure not to scratch or leave any fingerprints on the Grit Encoder.
6
Fix the Grit Encoder Stopper with the 3 screws as shown in the figure by holding the Shaft.
GRIT ENCODER STOPPER
SHAFT SCREW
7
Fix the Grit Encoder Board together with the stay so that the Grit Encoder is in between the sensor. Adjust the position of the sensor so that the clearance with the Grit Encoder is around 1mm.
SCREW
GRIT ENCODER
1mm STAY SENSOR GRIT ENCODER BOARD
< Top View > Revised 1
8
Rotate the Shaft by Flange to check that the Grit encoder does not touch the sensor.
GRIT ENCODER
In case that the Grit Encoder touches the sensor, loosen the screw as shown in the figure to adjust the sensor by moving it right and left. SCREW
GRIT ENCODER
SHAFT SENSOR
< Top View >
3-68
9
Perform the SERVO LOCK CHECK. After turning on the main power, turn on the sub power while pressing the left, right and down keys to enter the Service Mode.
+ MENU
MENU SERVICE MENU
10
Check the GRIT ENCODER. Go back to the [MOTOR MENU], and select [G-ENC. CHECK] and press the [ENTER] key. Make sure the Grit Encoder functions correctly by confirming the display shows [G-ENC. CHECK COMPLETED].
SERVICE MENU MOTOR MENU [ ][
]
MOTOR MENU G-ENC. CHECK [ENTER] M-ENC: G-ENC:
6654 6653
G-ENC. CHECK COMPLETED In case that [G-ENC. CHECK FAILED] appears, check the followings.
G-ENC. CHECK FAILED
1. Grit Encoder is fixed correctly. 2. Feed Motor is fixed correctly. 3. There is no scratches or finger prints.
11 Fix the following covers. Maintenance Cover Left Side Cover Left Cover
LEFT COVER < Left Side >
3-69
LEFT SIDE COVER
MAINTENANCE COVER
3-14 PINCH ROLLER REPLACEMENT 1 Conical type is used on both left & right Pinch Rollers and flat type is used for the Middle Pinch Rollers.
Left Pinch Roller
Right Pinch Roller
Red marking is done on the outer side of left & right Pinch Rollers. There is no marking on the middle Pinch Rollers. Red marking
2
Remove the E Ring on one side of the Pinch Roller and pull out the Shaft. PINCH ROLLER
Make sure not to lose the washers which are fixed at both sides of the Pinch Roller.
E RING
SHAFT
3
Put the new Pinch Roller with washers and insert the Shaft into the Pinch Roller. Fixing operation becomes easy when you put the washers to the Pinch Roller with grease.
WASHER
4
Fix the E Ring and check that the Pinch Roller rotates smoothly.
E RING
3-70
3-15 CUTTER PROTECTION REPLACEMENT 1 Remove the Cutter Protection.
CUTTER PROTECTION
2 Wipe the adhesive on the Bed with alcohol.
3 Install the Cutter Protection from 1mm from right edge of the Bed.
CUTTER PROTECTION
4 Make sure that the Cutter Protection is not bumpy.
CUTTER PROTECTION
1mm
3-71
3-16 HOLDER CABLE SHEET REPLACEMENT
1
Revised 2
Turn on the sub power while pressing the left, right and down keys to enter the Service Mode.
+ MENU
MENU SERVICE MENU
2
Select [SERVICE MENU] > [SUB MENU] > [PUMP UP], and remove ink by following the sequence.
SERVICE MENU SUB MENU [
] [
[
]
]
SUB MENU PUMP UP CHECK DRAIN BOTTLE [ENTER]
REMOVE SOL CRT. 1234 PUMPING-UP... >>>
3
Turn off the sub power, and then turn off the main power.
MAIN POWER SW
4
Remove the following covers. I/S Cover Maintenance Cover Left Side Cover Front Cover Top Cover Right Top Cover
LEFT SIDE COVER
TOP COVER RIGHT TOP COVER
MAINTENANCECOVER FRONTCOVER I/S COVER
3-72
5
Remove the Cut Cable Guide.
SCREW
SCREW SCREW
< VP-300 > 1) Remove the 3 screws to remove the Cut Cable Guide.
CUT CABLE GUIDE
< VP-540 > 1) Remove the 3 screws to remove the Cable Support. SCREW
Pull the flexible cable to access the screw. SCREW
FLEXIBLE CABLE
CABLE SUPPORT
< Back Side >
< Top View >
2) Remove the 3 screws to remove the Cut Cable Guide.
SCREW
SCREW SCREW
CUT CABLE GUIDE
6
Remove the Carriage Cover. CARRIAGE COVER
3-73
7
Disconnect the ink tubes from the Y tube joints, and put the scotch tape at the tip of the ink tube to prevent the ink from coming out. And remove them from the Clamps.
CLAMPs
Y TUBE JOINTs
8
Open the clamp and disconnect the 3 flexible cables from the Carriage Board.
PRINT CARRIAGE BOARD
FLEXIBLE CABLE
CLAMP
< Back Side >
9
Remove the Cable Holders and Holder Cable Sheets from the Tube Guides leaving the flexible cables and Holder Cable Plates.
HOLDER CABLE SHEET
HOLDER CABLE PLATE
TUBE GUIDEs
CABLE HOLDER
FLEXIBLE CABLE
TUBE GUIDEs
3-74
10
Replace the tube guides if they are not following tube guide. TUBE GUIDEs
Parts No. : 1000003293 Parts Name : GUIDE,TUBE TYPE3 VP-540
Revised 3
11
Fix the new Cable Holders and Holder Cable Sheets to the Tube Guides with reference to the following figures. TUBE GUIDEs
Make sure that the cables fit in the grooves of the tube guides. CABLES TUBES TUBEGUIDE < Cross section >
Be careful that the fixing order.
< Fixing Position > CABLE HOLDER
HOLDER CABLE SHEET x 2
FLEXIBLE CABLE x 3
CABLE HOLDER
HOLDER CABLE PLATE
TUBEGUIDE
3-75
Make sure that the fixing direction of the Holder Cable Plate is correct.
FLEXIBLE CABLE HOLDER CABLE SHEET CABLE HOLDER
CABLE HOLDER HOLDER CABLE PLATE TUBE
NG HOLDER CABLE PLATE
OK < Cross Section >
12
Fix the 2 Tube Guides. Connect the flexible cables to the Carriage Board, and fix them to the clamps.
In case of replacing the tube guides, cross the tubes two by two as shown in the figure, when fixing the tubes to the tube guides.
< Back Side >
TUBE GUIDEs
CARRIAGE BOARD
FLEXIBLE CABLE
Make sure that the tubes do not touch the plate and Cable Guide Support.
Cross PLATE
13
Cross the tubes two by two as shown in the figure, and fix them to the Clamps.
CLAMPs
< Back Side >
3-76
CABLE GUIDE SUPPORT
14
Connect the tubes to the Y tube joints. Fix them to the Clamps.
CLAMPs
Y TUBE JOINTs
15
Fix the Carriage Cover.
CARRIAGE COVER
16 Fix the Cut Cable Guide.
SCREW
SCREW SCREW
< VP-300 > 1) Fix the Cut Cable Guide with the 3 screws as shown in the figure.
CUT CABLE GUIDE
< VP-540 > 1) Fix the Cut Cable Guide with the 3 screws as shown in
SCREW
SCREW
the figure.
SCREW
SCREW
CUT CABLE GUIDE
3-77
2) Fix the Cable Support with the 3 screws as shown in the figure.
SCREW
CABLE SUPPORT < Top View >
17 Move the Head Carriage in a whole width of the machine
manually to make sure that there is no noise. Confirm the cable assemblies when it makes abnormal noise.
HEAD CARRIAGE
18 After turning on the main power, turn on the sub power
+
while pressing the left, right and down keys to enter the Service Mode.
MENU
MENU SERVICE MENU
19 Select [SERVICE MENU] > [SUB MENU] > [FILL INK], and perform Ink Filling by following the sequences.
SERVICE MENU SUB MENU [
] [
[
]
]
SUB MENU FILL INK CHECK DRAIN BOTTLE [ENTER]
FILLING INK... >>> CHECK DRAIN BOTTLE
3-78
4 Adjustment 4-1 SERVICE MODE [
], [
], [
] + POWER ON
SERVICE MENU PRINT MENU
[ MENU ] key
PRINT MENU HEAD RANK
PRINT MENU HEAD ADJUST
MENU SERVICE MENU
HEAD RANK HEAD 1
HEAD RANK 1 1234567 (1/5)
HEAD RANK HEAD 4
HEAD RANK 4 1234567 (1/5)
HEAD ADJUST BIAS
BIAS TEST PRINT
PERFORMING TEST PRINT
BIAS --- VIEW ---
Feeds media for visual check of the test pattern, by pressing [ ] or [ ] keys while in [TEST PRINT] menu. Also by pressing [ ] or [ ] keys again after feeding, media returns to the original position.
VERTICAL TEST PRINT
PERFORMING TEST PRINT
VERTICAL --- VIEW ---
Feeds media for visual check of the test pattern, by pressing [ ] or [ ] keys while in [TEST PRINT] menu. Also by pressing [ ] or [ ] keys again after feeding, media returns to the original position.
HEAD ADJUST VERTICAL
HEAD ADJUST HORIZONTAL
HORIZONTAL TEST PRINT
This menu is used for entering the Head Rank for each head with 35 digit number and alphabet. The digits can be changed with [ ] and [ ] keys and parameters can be changed with [ ] and [ ] keys. The digit being changed is marked with an under bar. Press [ENTER] key to save the settings. It beeps for alerting when the calculation for verification, CHECK SUM, is not correct in order to avoid input error.
PERFORMING TEST PRINT
HORIZONTAL DT1, Low
H2 2
H3 1
H4 3
HORIZONTAL DT3, Low
H2 2
H3 1
H4 3
HORIZONTAL DT1, High
H2 2
H3 1
H4 3
HORIZONTAL DT3, High
H2 2
H3 1
H4 3
Only for VP-540
Cursor can be moved with [ ] and [ ] keys, and value can be selected with [ ] and [ ] keys. [ENTER] key for saving the setting. The value being selected is marked with an under bar. It returns to the former menu by pressing [ ] key when the cursor is on the head of the left end. It starts with H2 when H1 is defined as the standard head. Default: 0 Range: -30 to +30dot (changeable by 0.5dot) 0.5dot is indicated as 1/2.
BI-DIR.DEFAULT TEST PRINT
HEAD ADJUST BI-DIR.DEFAULT
TEST PRINT 1234
PERFORMING TEST PRINT
Cursor can be moved with [ ] and [ ] keys, and the heads can be turned ON/OFF with [ ] and [ ] keys. Press [ENTER] key to start the test print of the selected heads. It returns to the former menu by pressing [ ] key when the cursor is on the head 1.
BI-DIR.DEFAULT DT1, Low
H1 2
H2 1
H3 3
H4 2
BI-DIR.DEFAULT DT3, Low
H1 2
H2 1
H3 3
H4 2
BI-DIR.DEFAULT DT1, High
H1 2
H2 1
H3 3
H4 2
BI-DIR.DEFAULT DT3, High
H1 2
H2 1
H3 3
H4 2
Only for VP-540
Cursor can be moved with [ ] and [ ] keys, and value can be selected with [ ] and [ ] keys. [ENTER] key for saving the setting. The value being selected is marked with an under bar. It returns to the former menu by pressing [ ] key when the cursor is on the head of the left end. Default: * * (0) It can be changed starting from the standard value (15) with [ ] and [ ] keys. Range: 0 to +60dot (changeable by 0.5dot which is indicated as 1/2.
HEAD ADJUST STANDARD HEAD
STANDARD HEAD 1 > 1
This menu is hidden normally. It appears when Base Head Menu is enabled on Bit6 of PAGE2 in SYSTEM SWITCH menu.
This menu is used for adjusting Head Alignment. Refer to [4-4 HEAD ALIGNMENT].
4-1
Normal (beeps 1 time)
PRINT MENU LINEAR ENCODER
NOW PROCESSING.. POS: 1361.00mm
LINEAR ENCODER SETUP COMPLETED Error (beeps 2 times)
This is for checking the installation and operation of Linear Encoder and Scale. Refer to [4-6 LINEAR ENCODER SETUP].
LINEAR ENCODER SETUP FAILED
Error is found on Linear Encoder and Scale.
Normal (beeps 1 time)
PRINT MENU LINEAR CALIB.
NOW PROCESSING..
Revised 7 This is for calibrating the cutting size in the scan direction by calculating the expansion and contraction amount of the Encoder Scale.
PRINT MENU CALIB.DEFAULT
PRINT MENU TEST PATTERN
PRINT MENU FLUSHING ADJ.
LINEAR CALIB. SETUP COMPLETED
LINEAR CALIB. 0.18% Error (beeps 2 times)
LINEAR CALIB. FAILED TO SETUP
CALIB.DEFAULT TEST PRINT
PERFORMING TEST PRINT
CALIB.DEFAULT SETTING
SETTING +0.05%
TEST PATTERN HORIZONTAL
PERFORMING TEST PRINT
This is for checking the Head Alignment in Horizontal.
TEST PATTERN BI-DIR.
PERFORMING TEST PRINT
This is for checking the Head Alignment in Bidirectional.
TEST PATTERN FILL
PERFORMING TEST PRINT
It prints on the entire print range with solid single color by each head. Print mode is fixed at 720 dpi and 8 pass.
TEST PATTERN BI-DIR. CHECK
PERFORMING TEST PRINT
NOW PROCESSING..
FLUSHING ADJ. SET POSITION
+0.10%
This menu is used for Calibration. Refer to [4-11 CALIBRATION]. When it shows [ ***** ], it means that it has never been setup and it needs to be set. In this case, even if adjustment is unnecessary by the test result, [0] must be set here.
This print pattern is for checking a shifting error in Bidirectional and also for confirming the mechanical tendency.
NOW PROCESSING..
This is for adjusting the flushing position. For VP-540, set the head height to LOW. As entering the menu, the Head Carriage moves to the current flushing position. With [left] and [right] keys, move the Head Carriage to the position where the surface of the leftmost Cap Top slightly touches the Head Surface, and press [ENTER] key to save the position. As [ENTER] key is pressed, the head is automatically capped and it backs out the menu. For backing out the menu without saving the position, press [MENU] key without pressing [ENTER] key. Normal
SERVICE MENU I/S MENU
I/S MENU I/S CHECK
NOW PROCESSING.. Checking
I/S CHECK COMPLETED Error
I/S CHECK ERROR WIPER
I/S MENU PUMP CHECK
PUMP CHECK PUMP SUCTION
NOW PROCESSING..
PUMP CHECK PUMP RELEASE
NOW PROCESSING..
I/S MENU I/S CONTROL
I/S CONTROL WIPER
I/S MENU WIPER AGING
NOW PROCESSING..
WIPER FRONT Normal
WIPER AGING COMPLETED Error (beeps 2 times)
WIPER AGING FAILED !!
4-2
This is for checking the operation of the wiper motor and sensor. Make sure not to have the Head Carriage and Tool Carriage above the wiper unit during the check.
This is for checking the pump motor. The rotation for both ink suction and release can be checked. Pump motor rotates for 5 seconds and stop.
The wiper can be moved manually. Option: FRONT/REAR Default: FRONT Caution: Make sure not to have the Head Carriage and Tool carriage above the wiper unit during this operation.
This is for confirming that the wiper is operated properly.
I/S MENU CARTRIDGE
Remove all cartridges before pressing [ENTER] key
Set cartridge to SLOT1
CARTRIDGE IC CHECK
IC CHECK SLOT1
All cartridges must be removed before entering IC CHECK menu. It detects Ink Cartridge IC, writes and loads information, and checks the communication. First, it confirms if there is the driver for IC detection. The message below is shown when an error is found on the driver.
INSERT
IC CHECK SYSTEM ERROR
Error
IC CHECK SLOT1
ERROR
Next, IC communication is checked individually by slot. When a cartridge is inserted, it automatically starts to communicate with the cartridge IC for checking. Display shows [OK], when the communication is done properly. As cartridge is removed, the slot number of next cartridge to be inserted is displayed. Starting from SLOT1, it continues to SLOT4 in order. When the check of SLOT4 is completed, the following message is displayed at the end of check.
Normal
IC CHECK SLOT1
OK
From SLOT1 to 4 in order Set cartridge to SLOT12
IC CHECK COMPLETED
IC CHECK SLOT4 INSERT
It returns to IC CHECK menu by pressing [ENTER] key. When communication is failed, it displays as below.
Error
IC CHECK SLOT4 ERROR
IC CHECK SLOT1 ERROR
Normal
It returns to IC CHECK menu by pressing [ENTER] key.
IC CHECK SLOT4
NOTE: Any cartridge can be used for this check as long as it has IC chip on it. No information is written on IC chip during this check. (Normally, the count of the cartridge installation is written. However, the count of the installation in this check is not written.) Before this IC CHECK, make sure Cartridge Sensor is working properly.
OK
IC CHECK COMPLETED
CARTRIDGE SLOT 1
SL1 : SERIAL 1402A30C010000A5
Serial No. of the Ink Cartridge IC is displayed.
SL1 : INK TYPE Max K
Ink type of the Ink Cartridge IC is displayed.
SL1 : CAPACITY 200cc
Ink capacity of the Ink Cartridge IC is displayed.
SL1 : LOT NO. 40216A
Lot No. of the Ink Cartridge IC is displayed.
SL1 : CONSUM. 100.000cc
Ink consumption of the Ink Cartridge is displayed.
SL1 : TIME 0y000d00h00m00s
The used time of the Ink Cartridge is displayed.
SL1 : INSERT 1 times
The insert count of the Ink Cartridge is displayed.
SL1 : FLAG 000000000
The Flag information of the Ink Cartridge is displayed.
It reads the information written on the IC of each carriage. Following messages are displayed when some error is found.
CARTRIDGE SLOT 2
Ink cartridge is not inserted
SLOT1 NO CARTRIDGE CARTRIDGE SLOT 4
A cartridge with no IC is inserted, wire break or short
SLOT1 NO IC CHIP System error due to the trouble such as a damage of driver IC placed on Ink Tank Board
SLOT1 SYSTEM ERROR Data error
SLOT1 DATA ERROR
4-3
SERVICE MENU CUTTING MENU
CUTTING MENU CROPMARK SENSE
MIN 0.7V MAX2.3 [2.0V ]
CROPMARK SENSE OUTLEVEL CHECK
This is for adjusting the level of Crop Mark Sensor. Refer to [4-8 CROP MARK SENSOR ADJUSTMENT].
CROPMARK SENSE ADJUST
ADJUST +2
+1
This is for adjusting the Crop Mark Sensor sensitivity. There are 3 levels of sensitivity, 0, +1 and +2. This adjustment may help when Crop Mark detection is failed with the default level setting. Default: 0
CUTTING MENU FORCE ADJUST
CUTTING MENU CROP-CUT ADJ.
FORCE ADJUST 30gf
30gf 17
16
FORCE ADJUST 200gf
200gf 56
57
CROP-CUT ADJ. TEST PRINT
PERFORMING TEST PRINT
CROP-CUT ADJ. SETTING
F:+0.30 +0.30mm S:-0.40 -0.40mm Returns to menu with [MENU] key
CUTTING MENU PRINT-CUT ADJ.
This test pattern is for adjusting the cut position during automatic Crop Mark detection. It prints a square Crop Mark and continuously prints 0.1mm scales for both scan and feed direction, and then cuts crosswise after detecting the mark.
PRINT-CUT ADJ. TEST PRINT
PERFORMING TEST PRINT
This test pattern is for adjusting the print & cut position. It prints 3 square Crop Marks along the scan direction and cuts the contours of the marks.
PRINT-CUT ADJ. SETTING
F:+0.30 +0.30mm S:-0.40 -0.40mm
PERFORMING TEST PRINT
SERVICE MENU THERMISTOR CHK
U: Head Up/Down Sensor L: Sheet Load Sensor W: Pinch Roller Sensor w: Wiper Sensor a: TU Motor Drive Sensor (When TU is connected) b: Not in use
THERMISTOR CHK HEAD:25 C/ 77 F
When it shows [ ***** ], it means that it has never been setup and it needs to be set. In this case, even if adjustment is unnessesary due to the test result, [0] must be set here.
This test pattern is for adjusting the print & cut position. It prints 0.1mm scales for both scan and feed direction and then cuts crosswise.
1234 *EC
This menu displays the real-time status of each sensor. It shows [ * ] when the sensor is ON. The first page shows the status of each sensor. Each alphabet stands for as follows. F: Front Paper Sensor R: Rear Paper Sensor S: Crop Mark Sensor H: Head Lock Sensor O: Limit Sensor D: Side Cover Sensor P: Maintenance Cover Sensor
When it shows [ ***** ], it means that it has never been setup and it needs to be set. In this case, even if adjustment is unnessesary due to the test result, [0] must be set here.
PERFORMING TEST PRINT
PRINT-CUT ADJ. TEST PRINT 2
FRSHODPULWwab *** H *
This test pattern is for adjusting the cut position during automatic Crop Mark detection. It prints a square Crop Mark and cuts the contour after detecting the mark.
CROP-CUT ADJ. TEST PRINT 2
Returns to menu with [MENU] key
SERVICE MENU SENSOR CHECK
This is for adjusting the Tool Pressure. Refer to [4-13 TOOL PRESSURE ADJUSTMENT]. 30gf Range: 0 to 30 Default: 17 200gf Range: 31 to 80 Default: 56
Head Up/Down Sensor (VP-300: Fixed) H: Head HIGH L: Head LOW TU Motor Drive Sensor * : Driving Blank: Not driving
The second page shows the status of each Cartridge Sensor and Ink Empty Sensor. Each color has 2 positions and the left side on the display shows the left-side head. Blank: Cartridge not inserted, Ink remains C: Cartridge inserted, Ink remains E: Cartridge not inserted, Ink empty * : Cartridge inserted, Ink empty
This is for checking Thermistor. It displays the temperature read from the thermistor placed on the board of the Head1. The temperature on the left is in Celsius and the right is in Fahrenheit. Since the temperature of the device possibly rises, it normally shows higher temperature than the room temperature.
4-4
SERVICE MENU SUB MENU
SUB MENU SERIAL NO.
SERIAL NO. ZS00000
SUB MENU CHANGE INKTYPE
CHANGE INKTYPE MAX 4 MAX 4
This menu is for entering the Serial No. of the machine in 7 digits. The cursor moves between digits with [ ] and [ ] keys. The parameter can be changed with [ ] and [ ] keys.
NOW PROCESSING..
To Setup View
BUSY LED flashes This is for changing the Ink Type. Different from the process in the User Menu, operations such as Head Wash and Fill Ink are not included. This menu is used as a correction purpose when a wrong-type ink is selected. When the ink type is changed, Ink System is initialized internally and then it exits the menu and Setup is canceled.
Ink Type Max 4 : ECO-SOL Max CMYK PIG 4 : PIG CMYK UNKNOWN: Ink Type not specified
CHECK DRAIN BOTTLE
SUB MENU FILL INK
When ink is not filled
INSTALL DRAIN BOTTLE
SELECT INK TYPE E-SOL Max4COLOR
SET SOL CRT. 1234 Goes next, when cartridge is set
CHECK DRAIN BOTTLE
FILLING INK... Goes next, when completed
CHECK DRAIN BOTTLE
SUB MENU PUMP UP
REMOVE SOL CRT. 1234 Goes next, when cartridge is removed
SUB MENU HEAD REPLACE
CHECK DRAIN BOTTLE
SET SOLCL-LIQUID 1234
PUMPING-UP... Goes next, when completed
Cleaning and ink filling for after head replacement.
REMOVE SOL CL 1234
FILLING INK...
FILLING INK...
Goes next, when cleaning cartridge is removed
Goes next, when cleaning cartridge is set
SET SOL CRT. 1234
CHECK DRAIN BOTTLE
FILLING INK...
CHECK DRAIN BOTTLE
Goes next, when cartridge is set
SUB MENU HEAD WASH
CHECK DRAIN BOTTLE
REMOVE SOL CRT. 1234
SET SOLCL-LIQUID 1234
Goes next, when cartridge is removed
Goes next, when cleaning cartridge is set
REMOVE SOL CL 1234
WASHING HEAD...
WASHING HEAD...
Goes next, when cleaning cartridge is removed
SUB MENU PERIODIC CL.
PERIODIC CL. LIGHT LIGHT
Goes next, when completed
This is for selecting a cleaning type for [PERIODIC CL.] function. Options: WIPE / LIGHT / NORMAL / MEDIUM Default: NORMAL WIPE: Wiping and Flushing only LIGHT: Wiping and light evacuation (lighter than regular cleaning) only NORMAL/MEDIUM: The regular NORMAL/MEDIUM cleaning
SUB MENU FAN CHECK
FAN CHECK VACUUM FAN
SUB MENU TU CHECK
TU CHECK TU
This is for checking the operation of fans. Press [ENTER] key for ON/OFF of fans. Fan turns off automatically as exiting this menu.
TU START
STOP
When Take-Up unit is not connected
TU IS NOT CONNECTED
4-5
Selecting [START], the operation of TU can be confirmed by manually moving the dancer roller of TU. The driving status of TU is indicated on the upper right of the display. It shows [ * ] while driving and it is blank when not driving. Also selecting [STOP], make sure TU does not drive when the dancer roller is moved. Once back out this menu, the initial status here is always [START] despite what is selected before.
SUB MENU CLOCK
DATE 05/09/10
CLOCK DATE
DATE 05/09/10 Display
[Year/Month/Day]
TIME 01:01:59
CLOCK
TIME
Revised 4
[Year/Month/Day]
Edit
TIME 01:01:59 Display
TIME 01:01:59
Edit
TIME 01:01:59
B
B
It shows [B], when battery is dead.
This is for displaying and editing the date and time. When it detects the battery exhaustion, [B] is indicated on the time display. In this case, battery needs to be replaced. However, [B] does not disappear automatically when the battery is replaced. [B] is deleted when the time is newly set up with [ENTER] key on the time edit menu. When the real time clock is not active due to battery exhaustion, the maintenance operation may be performed improperly. For instance, it performs cleaning every time the main power is turned on. The time set here is used for the timings of maintenance operations and for the time record of Event Log function. It must be aware that it affects the maintenance operations when the setting is changed here. When this setting is changed, it is recorded on the Event Log. The time before change is used for the log time, and the new time is recorded as a referential information.
SUB MENU DIP SW CHECK
DIP SW CHECK 0110 0000 bit # [ 1 2 3 4
SUB MENU KEY CHECK
This is for checking Dip Switch. It displays the real-time status of the No.1 to 8 in order from the left. [0] is OFF and [1] is ON.
5678]
This is for checking the operation of panel keys. It shows [NONE] on the lower LCD before pressing any key. It shows the key name when a key is pressed. And it shows the message [KEY ERROR] when 2 or more keys are pressed at the same time, and it is considered that no buttons are pressed. You can exit this menu with [ ] key. Therefore, [ ] key needs to be the last button to be pressed in order to check all keys. No operations for 10 seconds or pressing [ ] key let it exit this menu. When exiting, the names of the keys that never been pressed are displayed with a buzzer. This means that if a buzzer does not go off when exiting, all keys are checked properly. The power cannot be turned off with the Sub Power SW while performing this menu
KEY CHECK NONE
SUB MENU LCD/LED/BUZ CHK
Abbreviated Returns when completed
This is for checking LCD, LED and buzzer. When this menu is selected, it sequentially performs the functions of LCD, LED and buzzer. The functions are as follows. ON/OFF of LCD contrast, LCD back light, ON/OFF of buzzer, display and move of cursor on LCD, and display of all characters available on LCD. Confirm that all functions operate properly, visually and by the sound.
Waiting for incoming data
SUB MENU PORT CHECK
DETECTING... 00: 0B Receiving data from network
NETWORK B3:1073741624B
SERVICE MENU MOTOR MENU
This is for checking the data input from network. The check sum and input data byte are shown on the lower LCD. On the left, it displays the check sum in hexadecimal of 2 digits. On the right, it displays the input data byte in decimal of max. 10 digits. They are cleared when [ENTER] key is pressed. The input data byte overflows at 4GB(4294967296B) and is reset to 0.
SUB MENU MAINTE. MSG.
MAINTE. MSG. NONE 100 hours
MOTOR MENU AGING
AGING SCAN
SCAN NOW AGING
AGING FEED
FEED NOW AGING
AGING BOTH
BOTH NOW AGING
AGING CUTTING
CUTTING NOW AGING
This is for setting the timing to show the message for maintenance. It displays the message suggesting to perform maintenance when the total print time reaches the specified hours. Range: NONE, 10 to 999 hours (in 10 hour unit) Default: NONE
SCAN : Aging for Scan Motor. The Head Carriage runs max. printing width in Scan direction. FEED : Aging for Feed Motor. Grit Roller runs 100mm back and forth. BOTH : The Head Carriage runs max. printing width in Scan direction, and at the same time, Grit Roller runs 100mm back and forth. CUTTING : The Tool Carriage runs max. printing width in Scan direction, and at the same time, Grit Roller runs the half of max. printing width back and forth.
To stop Aging, press [ENTER] key. The Head Carriage automatically returns to the capping position, and it returns to the former menu after the Head is capped. Make sure not to perform Aging for excessive time when the head has ink, in order to prevent the head from being damaged by dried ink. When Aging is performed with ink filled, it runs while performing the Flushing operation. No Flushing when ink is not filled.
Servo Motor : LOCKED
MOTOR MENU SERVO LOCK
SERVO LOCK S: 100
SERVO LOCK F: * 0
0
Servo Motor : FREE
SERVO LOCK F: 240
20
M-ENC: G-ENC:
6654 6653
SERVO LOCK F: 0
0
This is for checking whether Servo Motor can be locked properly. While in this menu, Servo Motor is free. When the Carriages are moved by hands, the displayed values change as long as the feed-back is proper. Servo Motor can be locked by pressing [ENTER] key. When it is locked while the motor is in pause, the power is controlled normally. As for [F(Feed direction)], the value displayed on the left changes by Grid Encoder, and the right changes by Motor Encoder.
Normal (beeps 1 time)
MOTOR MENU G-ENC. CHECK
G-ENC. CHECK COMPLETED Error (beeps 2 times)
G-ENC. CHECK FAILED
4-6
This is for checking whether the Grit Encoder functions normally. Be careful with the Feed Motor which drives as executing this menu. The motor drives about 4 times and it displays the coordinates of the stop position of Motor Encoder and Grit Encoder at each time. The result is judged by the last Encoder coordinates.
SERVICE MENU HEATER MENU
HEATER MENU SVC. MODE HEAT.
SVC.MODE HEAT. STOP > STOP
HEATER MENU HEATER ADJUST
HEATER ADJUST PRINT
PRINT
HEATER ADJUST DRYER
DRYER
HEATER MENU PREHEAT TEMP.
PREHEAT TEMP. 35 C 35 C
HEATER MENU HEAT TIMEOUT
HEAT TIMEOUT OFF 10min
Print Heater : OFF
HEATER MENU HEATER CHECK
PRINT DRYER
The heater does not operate when the machine is started in Service Mode. Set [START] here when the heater needs to be on. [START] is canceled once the Sub Power is turned off and the setting is back to [STOP] when entering the Service Mode next time.
0
-3
0
This is for setting the offset of heater temperature. The heater is controlled with this offset value added to the temperature displayed on the LCD. Range: -5 to +5 Default: 0
-3
This is for setting the heater temperature for [PREHEATING] under the [HEATER MENU] in the User Menu. Range: 20 to 40 C Default: 30 C
This is for setting the time to show the confirmation message when controlling heater temperature before printing. It shows the message of [HEATING TIMEOUT CONTINUE?] when the temperature controll is not completed at the specified timing when controlling the heater temperature before printing. Range: OFF, 10 to 30 min (by 10 min) Default: 20 min Print Heater : ON
_ 25 C 25 C
PRINT DRYER
_ 40 C * 25 C
This is for checking the heaters and thermistors. While in this menu, it shows ON/OFF status and the temperatures read from the thermistors of Print heater and Dryer. [ ] and [ ] keys are for selecting the heater or dryer and [ENTER] key is for turning ON/OFF the selected heater or dryer. "ON/OFF" mentioned here only means to power on or off manually, and not to control the temperature. Be aware that the temperature keeps rising while it is ON. It turns off automatically when exiting the menu. Check if the temperature rises when the heater or dryer is ON and also if the temperature decreases to the room temperature when it is OFF. The temperature is displayed in Celsius only.
SERVICE MENU SYSTEM SWITCH
SYSTEM SWITCH PAGE1
This is the software switch for switching the setting of supporting functions. Normally, it is not necessary to change. Each bit can be selected by [ ] and [ ] keys and switched by [ ] and [ ] keys. Press [ENTER] key to save the settings. There are 16 pages of 8 bit System Switches.
PAGE1 00000000 bit #[ 8 7 6 5 4 3 2 1 ]
SYSTEM SWITCH PAGE16
PAGE16 00000000 bit #[ 8 7 6 5 4 3 2 1 ]
Bit
Contents
PAGE1:Bit4
Reflection of the heater related parameters to the test pattern
[1] enables the settings of [FULL WIDTH S] and [PERIODIC CL.] for all test patterns.
Meanings
Default
PAGE1:Bit7
Periodic flushing of MAX ink
Enables with [0], Disables with [1]
0
PAGE2:Bit6
Base Head Menu
With [1], [STANDARD HEAD] menu is added to the Service Menu
0
* All the default of the items not shown here is [0]. CAUTION : The machine may make unexpected move when the Bits not shown here are changed.
SERVICE MENU HISTORY MENU
HISTORY MENU MOTOR GROUP
MOTOR HOURS F 3 hours
In History Menu, the parameters are separated in groups by categories. The parameters can be displayed or cleared by selecting the group.
SERVICE MENU REPORT
REPORT SERVICE REPORT
MOTOR HOURS F CLEAR
CATEGORIES: MOTOR GROUP / HEAD GROUP / MAINTE GROUP / WIPE GROUP / PRINT GROUP / CUTTING GROUP / INK GROUP / HEATER GROUP / ERROR GROUP / SYSTEM
SERVICE REPORT HEAD H1 H1/H2/H3/H4
REPORT HISTORY REPORT
HISTORY REPORT HEAD H1 H1/H2/H3/H4
REPORT CARTRIDGE
CARTRIDGE HEAD H1
Reports can be printed. The head to print the report is selectable, considering the case of head trouble. Select a head with [ ] and [ ] keys and press [ENTER] key to start printing. SERVICE : Service Report is printed. It prints the Service Information additionally to the System Report of the standard menu. HISTORY : History Report is printed. CARTRIDGE : Ink Cartridge IC Report is printed. It lists the information written on the IC of the Ink Cartridges installed on the machine. EVENT LOG : Event Log Report is printed. The number of Event to be printed is selectable from 100/200/ALL(400). ALL : All Reports are printed together. (System Report, Service Report, History Report, Ink Cartridge IC Report, Event Log Report). SERIAL : Service Report and History Report can be sent to RS-232C Serial using special tool. (9600bps, N81, X : ON/OFF)
H1/H2/H3/H4 REPORT EVENT LOG
SELECT MAXIMUM 100 LOGS Options: 100LOGS/200LOGS/ALL
REPORT SERIAL
4-7
EVENT LOG HEAD H1
Required Printing Area SERVICE: W270 L360mm HISTORY: W165 L160mm CARTRIDGE: W180 L35mm EVENT LOG/100 LOGS: W280 L155mm EVENT LOG/200 LOGS: W280 L285mm EVENT LOG/ALL(400): W280 L545mm
0
HISTORY MENU MOTOR GROUP Item MOTOR FEED MOTOR SCAN PUMP TIMES CLEAR ALL HEAD GROUP Item SHOT COUNT 1 SHOT COUNT 2 SHOT COUNT 3 SHOT COUNT 4 SHOT COUNT 5 SHOT COUNT 6 SHOT COUNT 7 SHOT COUNT 8 WIPE H1 WIPE H2 WIPE H3 WIPE H4 RUB H1 RUB H2 RUB H3 RUB H4 NORMAL CL. H1 NORMAL CL. H2 NORMAL CL. H3 NORMAL CL. H4 MEDIUM CL. H1 MEDIUM CL. H2 MEDIUM CL. H3 MEDIUM CL. H4 POWERFUL CL.H1 POWERFUL CL.H2 POWERFUL CL.H3 POWERFUL CL.H4 AUTO CL.H1 AUTO CL.H2 AUTO CL.H3 AUTO CL.H4 CLEAR H4 CLEAR H3 CLEAR H2 CLEAR H1 CLEAR ALL
Contents Total time that the Feed Motor has been rotated. Total time that the Scan Motor has been rotated. Total time that the Pump Motor has been rotated. Clear all the value in the Motor Group.
Unit hour hour times
Life: 1500 hours Life: 200,000 times
Contents Number of shots fired from the nozzle(H1 left) Number of shots fired from the nozzle(H1 right) Number of shots fired from the nozzle(H2 left) Number of shots fired from the nozzle(H2 right) Number of shots fired from the nozzle(H3 left) Number of shots fired from the nozzle(H3 right) Number of shots fired from the nozzle(H4 left) Number of shots fired from the nozzle(H4 right) Number of times the Wiping has been performed.(H1) Number of times the Wiping has been performed.(H2) Number of times the Wiping has been performed.(H3) Number of times the Wiping has been performed.(H4) Number of times the Rubbing has been performed.(H1) Number of times the Rubbing has been performed.(H2) Number of times the Rubbing has been performed.(H3) Number of times the Rubbing has been performed.(H4) Number of times the Normal Cleaning has been performed.(H1) Number of times the Normal Cleaning has been performed.(H2) Number of times the Normal Cleaning has been performed.(H3) Number of times the Normal Cleaning has been performed.(H4) Number of times the Medium Cleaning has been performed.(H1) Number of times the Medium Cleaning has been performed.(H2) Number of times the Medium Cleaning has been performed.(H3) Number of times the Medium Cleaning has been performed.(H4) Number of times the Powerful Cleaning has been performed.(H1) Number of times the Powerful Cleaning has been performed.(H2) Number of times the Powerful Cleaning has been performed.(H3) Number of times the Powerful Cleaning has been performed.(H4) Number of times the Automatic Cleaning has been performed.(H1) Number of times the Automatic Cleaning has been performed.(H2) Number of times the Automatic Cleaning has been performed.(H3) Number of times the Automatic Cleaning has been performed.(H4) Clear all the value of the H4. Clear all the value of the H3. Clear all the value of the H2. Clear all the value of the H1. Clear all the value of all the Head.
Unit Shots/1000 Shots/1001 Shots/1002 Shots/1003 Shots/1004 Shots/1005 Shots/1006 Shots/1007
Reference Life: 6 billion Shots/nozzle Life: 6 billion Shots/nozzle Life: 6 billion Shots/nozzle Life: 6 billion Shots/nozzle Life: 6 billion Shots/nozzle Life: 6 billion Shots/nozzle Life: 6 billion Shots/nozzle Life: 6 billion Shots/nozzle
times times times times times times times times times times times times times times times times times times times times times times times times
4-8
Reference
MAINTENANCE GROUP Item Contents Number of times the Head Maintenance([SUB MAINTE. COUNT MENU]>[MAINTENANCE]>[CLEANING]) has been performed.
Unit
Reference
times This value is cleared automatically after carrying out the Head Maintenance. This value is cleared automatically after carrying out the Head Maintenance.
TOTAL TIME
Lapsed time from the last Head Maintenance
hour
PRINTING TIME
Printing time from the last Head Maintenance
hour
CLEAR ALL
Clear all the value in the MAINTENANCE GROUP.
WIPE GROUP Item WIPING COUNT RUBBING COUNT WIPE REPLACE CLEAR ALL
Contents Number of times the Wiping has been performed. Number of times the Rubbing has been performed. Number of times the Wipe has been replaced. Clear all the value in the WIPE GROUP.
Unit times times times
Reference This value is cleared automatically after replacing it. This value is cleared automatically after replacing it.
PRINT GROUP Item PRINTING TIME PRINT PAGES CLEAR ALL
Contents Total time of printing performed. Number of pages printed Clear all the value in the PRINT GROUP.
Unit hour pages
Reference test print time is excluded.
CUTTING GROUP Item CUTTING TIME DISCONNECT CLEAR ALL
Contents Unit Total time of cutting performed. hour Number of times the carriage has been disconnected. times Clear all the value in the CUTTING GROUP.
INK GROUP Item CARTRIDGE 1 CARTRIDGE 2 CARTRIDGE 3 CARTRIDGE 4 CHANGE INK CLEAR ALL ERROR GROUP Item SERVICE CALL S-CALL HISTORY MOTOR ERROR F MOTOR ERROR S LOW TEMP.ERR. HIGH TEMP.ERR. EMERG. CAPPING
Contents Number of times the Ink Cartridge 1 has been changed. Number of times the Ink Cartridge 2 has been changed. Number of times the Ink Cartridge 3 has been changed. Number of times the Ink Cartridge 4 has been changed. Number of times the Ink type has been changed. Clear all the value in the INK GROUP.
Reference Test print time is excluded. Disconnection of Tool Carriage and Head Carriage.
Unit
Reference
times times times times times
Contents Number of times the Service Call has occurred. Service Call Number of the last 5 Calls. Number of times the Feed Motor Error has occurred. Number of times the Scan Motor Error has occurred. Number of times the Low Temperature Error has occurred. Number of times the High Temperature Error has occurred. Number of times the Emergency Capping Error has occurred.
Unit times No. times times
Reference
times times times
Number of times of forced capping for Head dry prevention that works when cap is left open for 3 minutes or more due to cover open or other reasons. When cap is left open, it is detected when machine is started.
START UNCAPPED
Number of times the machine has started uncapped. times
CLEAR ALL
Clear all the value in the ERROR GROUP.
HEATER GROUP Item PRINT USE TIME DRY USE TIME CLEAR ALL
Contents Total time of Print Heater used. Total time of Dryer used. Clear all the value in the HEATER GROUP.
Unit hour hour
Reference
SYSTEM GROUP Item POWER ON COUNT POWER ON TIME SLEEP TIME SHEETCUT COUNT CLEAR ALL
Contents Number of times Sub Power has been turned on. Total time of Sub Power ON. Total time of the machine in Sleep Mode. Number of times the Sheet Cut has been performed. Clear all the value in the SYSTEM GROUP.
Unit times hour hour times
Reference
4-9
Sleep time is excluded. It counts Auto Sheet Cut performed by both printer and RIP.
SERVICE REPORT Service Report Head rank H1 H2 H3 H4
: : : :
75Y383DSXTZWWST 6A03737VVVYWVRT 7AV4040TURXYXRS 76V3937STSWXXSU H1 H2
............ ............ ............ ............ H3 H4
Head hori.(DT1. Low) (DT3. Low) (DT1. High) (DT3. High) Head bi (DT1. Low) (DT3. Low) (DT1. High) (DT3. High) Dip SW System SW page ( 1- 4) System SW page ( 5- 8) System SW page ( 9-12) System SW page (13-16) Network I/F version Maintenance request Booter version Battery Periodic CL. degree Limit position Cutter down position Calibration default Encoder position(L) Encoder position(R)
0 : +1 : 0 +1 : 0 +1 : 0 +1.5 : +10 +9.5 +10 : +7 +8 : +8 +18.5 +21 : +20 +15.5 +17 : +16 : 00000000 00000000 : 00000000 00000000 : 00000000 00000000 : 00000000 : 00000000 00000000 : Print Server 1.1 (Tue : NONE : 1.00 : Charged : NORMAL : 25.6 mm : 1725.8 mm : -0.26 % : 1516.6 mm : 145.0 mm
Environment match Encorder calibration Force adjust 30gf Force adjust 200gf
: : : 14 : 53
+0.028 % +0.028 %
006..D 002..D 00L..D 00W..D
0 +0.5 +1 0 +9 +7 +19 +16 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 May 30 14:46:26 JST 2006) Heater adjust(PRINT) Heater adjust(DRYER) Preheat temperature Heating timeout Drain liquid volume : Standard head : Flushing pos adjust :
: 0 C : 0 C : 30 C : 20 min 192.0 cc 1 0.00 mm
Crop-tool adjust (F/S): Print-cut adjust (F/S): : Crop sensor adjust
-0.40/ 0.00 mm -0.20/ +0.60 mm 0
Roland Versa CAMM series Model Version Serial No. Date
: : : :
VP-540 1.00 XXXXXXX 2007/01/11 14:19
IP Address Subnet Mask Gateway Address MAC Address
: : : :
192.168.000.100 255.255.255.000 000.000.000.000 00:40:AB:00:0C:E1
Head Temperature
:
27 C / 82.4 F
Heater temp.(PRINT) Heater temp.(DRYER)
: :
28 C / 82 F 26 C / 78 F
Menu language Length unit Temperature unit Head height Edge detection Empty mode Bi-dir. simple
Japanese mm C Low Enable Stop 0 H1 H2 -4.5 -4 0 0
Calibration Full width scanning Scan interval Sleep Sleep interval Sheet remain Periodic cleaning
: : : : : : :
Bi-dir. adjust No.1 No.2
: : : : : : : : : :
+1.00 % FULL 0.0 sec Enable 30 min 0.0m NONE : H1 No.3 : -5 No.4 : -2
Tool parameter Force Velocity Offset Up velocity
: : : : :
90 gf 30 cm/s 0.250 mm 30 cm/s
Preset name Calibration Heater setting(PRINT) Heater setting(DRYER) Feed for dry Bi-dir. simple Bi-dir. Adjust No.1 No.2
: : : : : : : :
PRESETTING1 0.00 % 35 C / 94 F 40 C / 104 F Disable 0 0 / 0 / 0 / 0 /
Scan interval Edge detection Full width S Preheating Vacuum power 0 / 0 0 / 0
: : : : :
Preset name Calibration Heater setting(PRINT) Heater setting(DRYER) Feed for dry Bi-dir. simple Bi-dir. Adjust No.1 No.2
: : : : : : : :
PRESETTING2 0.00 % 35 C / 94 F 40 C / 104 F Disable 0 0 / 0 / 0 / 0 /
Scan interval Edge detection Full width S Preheating Vacuum power 0 / 0 0 / 0
: : : : :
Preset name Calibration Heater setting(PRINT) Heater setting(DRYER) Feed for dry Bi-dir. simple Bi-dir. Adjust No.1 No.2
: : : : : : : :
PRESETTING8 0.00 % 35 C / 94 F 40 C / 104 F Disable 0 0 / 0 / 0 / 0 /
Scan interval Edge detection Full width S Preheating Vacuum power 0 / 0 0 / 0
: : : : :
H3 H4 -3.5 -3.5 0 0 Cutting calib. (F/S) : Print-cut adjust (F/S) : Crop-cut adjust (F/S) :
0.0 sec Enable FULL Preheat AUTO
No.3 : No.4 : 0.0 sec Enable FULL Preheat AUTO
H2 -4 -2
Cutting priority Prefeed Auto Env Match
: 50 gf : 30 cm/s : 0.250 mm : 30 cm/s 0 0
Force Velocity Offset Up velocity No.3 : No.4 :
0.0 sec Enable FULL Preheat AUTO
Vacuum power Set remain at loading Heater setting(PRINT) Heater setting(DRYER) Feed for dry Preheating Media clamp H3 H4 -4 -4.5 -2.5 -2
0.00/ 0.00 % 0.00/ -0.05 mm +0.10/ +0.05 mm
Force Velocity Offset Up velocity
4-10
/ /
0 0
/ /
0 0
/ /
0 0
/ /
0 0
/ /
0 0
/ /
: : : : : : :
Auto Disable 35 C / 94 F 40 C / 104 F Disable PREHEAT SHORT
: Command : Disable : Enable
/ /
0 0
/ /
/ /
0.00 % 0.00 mm 0.00 mm
0.00/ 0.00/ 0.00/
0.00 % 0.00 mm 0.00 mm
0.00/ 0.00/ 0.00/
0.00 % 0.00 mm 0.00 mm
0 0
Cutting calib. (F/S) : Print-cut adjust (F/S) : Crop-cut adjust (F/S) :
0 0
0.00/ 0.00/ 0.00/
0 0
Cutting calib. (F/S) : Print-cut adjust (F/S) : Crop-cut adjust (F/S) :
: 50 gf : 30 cm/s : 0.250 mm : 30 cm/s 0 0
: E-SOL Max 4Color 76/ 62/ 59/ 73 :
Cutting calib. (F/S) : Print-cut adjust (F/S) : Crop-cut adjust (F/S) :
: 50 gf : 30 cm/s : 0.250 mm : 30 cm/s
Force Velocity Offset Up velocity No.3 : No.4 :
Ink type Ink remain (1-4)
0 0
HISTORY REPORT History Report Model : VP-540 Serial No. Version : 1.00 Date ==== Motor group ==== Motor feed (trip / total [clear]): 0/ 0 hours Motor scan (trip / total [clear]): 9/ 9 hours Pump Times (trip / total [clear]): 1,703/ 1,703 times ==== Maintenance group ==== Mainte. count : 0 times Total time : 483 hours Printing time : 8 hours ==== Wiper group ==== Wiping count : 86 times Rubbing count 6 times : Wiper replace count : 0 times ==== Head group ==== Shot Cnt. 1 (trip/total [clear]): 2,697/ 2,697 2,701/ 2,701 Shot Cnt. 2 (trip/total [clear]): 10,361/ Shot Cnt. 3 (trip/total [clear]): 10,361 Shot Cnt. 4 (trip/total [clear]): 10,357/ 10,357 12,166/ Shot Cnt. 5 (trip/total [clear]): 12,166 12,137/ 12,137 Shot Cnt. 6 (trip/total [clear]): 4,786/ 4,786 Shot Cnt. 7 (trip/total [clear]): 4,767/ 4,767 Shot Cnt. 8 (trip/total [clear]): H2 H3 H4 : H1 Wiping count for head times 43 43 43 : 43 Rubbing count for head : 3 times 3 3 3 Headrank set count 0 times 0 0 : 0 Auto cleaning count times 17 17 17 : 17 Normal cleaning count 4 times 4 4 4 : Medium cleaning count 0 times 0 0 0 : Powerful cleaning count : 1 times 1 1 1 ==== Print group ==== Printing time : 6 hours Print pages : 34 pages ==== Ink group ==== : Cartridge change(1-4) 0 1 2 0 times : Change ink type 0 times ==== Error group ==== : 0 times Service call count : **** **** **** **** **** Service call history : 0 times Motor error (feed) 2 times : Motor error (scan) : 0 times Low temperature error 0 times High temperature error : : 0 times Emergency capping Start uncapped : 2 times ==== Heater group ==== PRINT DRYER Heater used time : 6 6 hours ==== System group ==== Power on count : 97 times Power on time : 37 hours : Sleep time 2 hours : Sheet cut count 33 times : Peck used count 0 times ==== Cutting group ==== Cutting time : 0 hours Disconnect carr. count : 67 times
4-11
: XXXXXXX : 2007/01/11 [0] [0] [0]
14:24
INK CARTRIDGE REPORT Ink Cartridge Report Model Version
: VP-540 : 0.50
No: SERIAL/ INK TYPE/ eSOL K/ 1: 14d178b002000071/ eSOL C/ 2: 000000018ebb7700/ eSOL M/ 3: 000000018ef67200/ eSOL Y/ 4: 000000018f613b00/
Serial No. CAP./ LOT No/ 200cc/ 60907A/ 200cc/ 61004A/ 200cc/ 61021A/ 200cc/ 61026A/
: XXXXXXX
CONSUM./ TIME/ INS./ FLAG 47.879cc/0y015d04h14m08s/ 1/ 00000000 75.914cc/0y015d04h14m03s/ 1/ 00000000 81.901cc/0y015d04h13m58s/ 1/ 00000000 53.789cc/0y015d04h13m52s/ 1/ 00000000
EVENT LOG REPORT Event log Report Model :VP-540 Serial No. : XXXXXXX Date : 2007/01/11 17:20 Version :0.50 Date Time Temp. Event Information Date Time Temp. Event Information +--------+-----+------+---------------+---------------------------++--------+-----+------+---------------+--------------------------07/01/11 17:20 27 Print start Testpattern 07/01/10 12:57 26 Print start Testpattern 06/01/11 17:19 27 Print done Testpattern 07/01/10 12:56 26 Print done Testpattern 06/01/11 17:18 27 Print start Testpattern 06/01/10 12:55 26 Print start Testpattern 06/01/11 17:17 27 Print done Testpattern 06/01/10 12:55 26 Setup done Width : 926mm Env.:0.038 06/01/11 17:14 27 Print start Testpattern 06/01/10 12:53 26 Cancel done 06/01/11 17:14 27 Print done Testpattern 06/01/10 12:53 26 Cancel start Pinch lever up 06/01/11 17:13 27 Print start Testpattern 06/01/10 12:53 26 Setup done Width : 1222mm Env.:0.010 06/01/11 17:11 27 Print done Testpattern 06/01/10 12:52 26 Cancel done 06/01/11 17:09 28 Print start Testpattern 06/01/10 12:52 26 Cancel start Pinch lever up 06/01/11 17:09 28 Print done Testpattern 06/01/10 12:50 26 Print done Testpattern 06/01/11 17:06 28 Print start Testpattern 06/01/10 12:49 26 Print start Testpattern 06/01/11 17:06 28 Setup done Width : 932mm Env.:0.028 06/01/10 12:48 26 Setup done Width : 1222mm Env.:0.011 06/01/11 17:05 28 Sub power on Service mode 06/01/10 12:46 26 Sub power on Service mode 06/01/11 15:59 27 Sub power off 06/01/10 12:46 26 Main power on Normal 06/01/11 15:56 27 Print done Testpattern 06/01/10 12:46 26 Sub power off 06/01/11 15:54 28 Print start Testpattern 06/01/10 12:08 26 Setup done Width : 1222mm Env.:0.012 06/01/11 15:53 27 Setup done Width : 932mm Env.:0.028 06/01/10 12:07 26 Cancel done 06/01/11 15:52 27 Sub power on Service mode 06/01/10 12:07 26 Cancel start Pinch lever up 06/01/11 15:13 28 Sub power off 06/01/10 12:07 26 Setup done Width : 1315mm Env.:0.012 06/01/11 15:00 28 Print done Testpattern 06/01/10 12:05 26 Cancel done 06/01/11 14:59 28 Print start Testpattern 06/01/10 12:05 26 Cancel start Pinch lever up 06/01/11 14:57 28 Print done Testpattern 06/01/10 12:03 27 Print done Testpattern 06/01/11 14:55 28 Print start Testpattern 06/01/10 12:03 27 Print start Testpattern 06/01/11 14:55 28 Setup done Width : 932mm Env.:0.034 06/01/10 12:02 26 Print done Testpattern 06/01/11 14:54 28 Sub power on Service mode 06/01/10 12:01 26 Print start Testpattern 06/01/11 14:39 28 Sub power off 06/01/10 12:01 26 Print done Testpattern 06/01/11 14:38 28 Print done Testpattern 06/01/10 12:00 26 Print start Testpattern 06/01/11 14:36 28 Print start Testpattern 06/01/10 11:59 26 Print done Testpattern 06/01/11 14:36 28 Print done Testpattern 06/01/10 11:59 26 Print start Testpattern 06/01/11 14:36 28 Print start Testpattern 06/01/10 11:50 26 Setup done Width : 1217mm Env.:0.014 06/01/11 14:35 28 Print done Testpattern 06/01/10 11:49 26 Sub power on Service mode 06/01/11 14:33 28 Print start Testpattern 06/01/10 11:48 26 Sub power off 06/01/11 14:32 28 Setup done Width : 932mm Env.0.031 06/01/10 11:47 26 Print done Testpattern 06/01/11 14:28 28 Sub power on Service mode 06/01/10 11:47 26 Print start Testpattern 06/01/10 23:57 28 Sub power off 06/01/10 11:45 26 Print done Testpattern 06/01/10 13:10 26 Print done Testpattern 06/01/10 11:44 26 Print start Testpattern 06/01/10 13:10 26 Print start Testpattern 06/01/10 11:42 26 Print done Testpattern 06/01/10 13:06 26 Print done Testpattern 06/01/10 11:40 26 Print start Testpattern 06/01/10 13:04 26 Print start Testpattern 06/01/10 11:39 26 Print done Testpattern 06/01/10 13:04 26 Print done Testpattern 06/01/10 11:39 26 Print start Testpattern 06/01/10 13:03 26 Print start Testpattern 06/01/10 11:38 26 Print done Testpattern 06/01/10 13:02 26 Print done Testpattern 06/01/10 11:37 26 Print start Testpattern 06/01/10 13:01 26 Print start Testpattern 06/01/10 11:36 26 Setup done Width : 1315mm Env.:0.017 06/01/10 13:01 26 Print done Testpattern 06/01/10 11:33 26 Sub power on Service mode 06/01/10 13:00 26 Print start Testpattern 06/01/10 11:29 25 Sub power off 06/01/10 12:59 26 Print done Testpattern 06/01/10 11:28 26 Sub power on Service mode 06/01/10 12:59 26 Print start Testpattern 06/01/10 11:27 25 Main power on Normal 06/01/10 12:58 26 Print done Testpattern 06/01/10 11:27 25 Sub power off 06/01/10 12:58 26 Print start Testpattern 06/01/10 11:27 25 Error Scan motor 00500 06/01/10 12:57 26 Print done Testpattern 06/01/10 11:36 25 Print start Testpattern
4-12
Other Factory Mode SYSTEM PARAMETER INITIALIZE
+
ENTER
INITIALIZE ALL SYS.PARAMETER [ ]
SELECT MODEL VP-540 [ ]
All parameters will be initialized. Turn on the Sub Power SW while pressing [ ], [ ] and [ENTER] keys to start the machine in system parameter initialize mode. Select the model by pressing [ ] and [ ] keys. Press [ENTER] key to initialize the system parameter or press the Sub Power SW more than 1 second to cancel it. The machine turns off automatically when the initialization is completed. All the parameters are reset to the default. It is necessary to initialize the limit position after this initialization. [SERVICE CALL 0101] occurs without initializing the limit position.
INITIALIZATION COMPLETED
LANGUAGE / UNIT SELECTION MENU
SERVICE REPORT PRINTING
+
Roland DG Corp. VP-540
MENU LANGUAGE ENGLISH
+ SERVICE REPORT
[ ] LENGTH UNIT mm > INCH [ ] TEMP. UNIT C > F
4-13
Turn on the Sub Power SW while pressing [ ] key to start the machine in the service report printing mode. The service report will be printed automatically when the media is set up. It prints with Black ink. (Printing Area : W270 L360mm) The machine turns to be the normal mode after printing.
Key Combinations Function for Service
Combination Key Selection
+
Service Mode
F/W Upgrade Mode
Comments
Press [MENU] and [ Menu.
] to enter Service
+
[UPDATE FIRMWARE?] will be displayed. Press [ENTER] to upgrade F/W.
+
Use this when the Main Board is replaced.
F/W Installation Mode for a brand-new Main Board ENTER
System Parameter Initialize
+
ENTER
Limit Position/Cut Down Position Initialize
+
+
Function for Users
Combination Key Selection
MENU
All parameters will be initialized. Press [ENTER] to start initialize.
Press [ENTER] to initialize Limit Position. Then set up Cut Down Position.
Service Report will be printed. It is the same as the Service Report in the Service Menu.
Service Report
Language/Unit Selection
[SUM-ERROR] will be displayed. Press [ENTER] to upgrade F/W.
Comments
Press[ ] and [ Language/Unit.
+
4-14
] to select
4-2 HOW TO UPGRADE/INSTALL FIRMWARE It is necessary to prepare the followings to upgrade/install the firmware. 1.Firmware file 2.WindowsPC (Network port is required.) 3.Peck4.exe 4.Network cable (A cross cable is required when you connect VP-540/300 to PC directly.)
HOW TO UPGRADE FIRMWARE (Referential Time : 5 min)
1
Check the IP address of VP-540/300. Turn on the Main Power SW and Sub Power SW, then press [MENU] key. Select [SYSTEM INFO.]> [NETWORK]> [IP ADDRESS].
MENU [ ]
MENU SYSTEM INFO. [ ][ ]
SYSTEM INFO. NETWORK [ ]
NETWORK IP ADDRESS [ ]
IP ADDRESS 192.168.000.100
2
Turn off the Sub Power SW.
4-15
3
4
Start the Peck4. [Peck4] screen is displayed, and click [Select Port] button.
Select [Type3 ProIII etc.] from [Product]. Also, select [Via Network] and input IP address of VP-540/300. Click [OK] button.
5
6
[Peck4] screen is displayed again. Click [Firmware Upgrade] button.
[OPEN] screen is displayed. Select the firmware file and click [Open]. It starts to send the firmware to VP-540/300.
4-16
7
The machine goes into the Firmware Upgrade mode automatically. When upgrade is completed, the Sub Power turns off automatically.
NG
DATA ERROR
ERASING
NG
DEVICE ERROR
WRITING
NG
DEVICE ERROR
VERIFYING
NG
DEVICE ERROR
FIRMWARE
V1.0
COMPLETED
HOW TO INSTALL FIRMWARE (Referential Time : 10 min) This is required when a new Main Board without the firmware is installed.
1
Turn on the Main Power SW while pressing [ and [ ] keys.
], [
],
+ UPDATE FIRMWARE?
2
Press [ENTER] key to set the machine ready to receive the firmware.
UPDATE FIRMWARE? [ ]
WAITING 000.000.000.000
4-17
3
Press [MENU] key, and set [IP ADDRESS], [SUBNET MASK] and [GATEWAY ADDR.]. Press [ ] and [ ] keys for moving between digits, and [ ] and [ ] keys for selecting value. After setting an address, press [ENTER] key to go next address setting. When [GATEWAY ADDR.] is set, it returns to the waiting mode for receiving the firmware by pressing [ENTER] key.
The setting made here is only temporary for the firmware installation and it is not saved.
WAITING 000.000.000.000 MENU
IP ADDRESS 192.168.000.100 [ ]
SUBNET MASK 255.255.255.000 [ ]
GATEWAY ADDR. 000.000.000.000 [ ]
WAITING 192.168.000.100
4
5
Start the Peck4 on PC. [Peck4] screen is displayed, and click [Select Port] button.
Select [Type3 ProIII etc.] from [Product]. Also, select [Via Network] and input IP address of VP-540/300. Click [OK] button.
4-18
6
7
8
[Peck4] screen is displayed again. Click [Firmware Upgrade] button.
[OPEN] screen is displayed. Select the firmware file and click [Open]. It starts to send the firmware to VP-540/300.
It starts loading the firmware. The firmware installation is completed when [COMPLETED] message is displayed. Turn off the Sub Power.
NG
DATA ERROR
ERASING
NG
DEVICE ERROR
WRITING
NG
DEVICE ERROR
VERIFYING
NG
DEVICE ERROR
FIRMWARE
COMPLETED
4-19
V1.0
9
Turn on the Sub Power SW while pressing [ ], [ ], and [ENTER] keys to enter [INITIALIZE ALL SYS. PARAMETER] menu. Select the model by pressing [ ] and [ ] keys, and press [ENTER] key to start initialization. The Sub Power turns off automatically when it is completed.
+
ENTER
INITIALIZE ALL SYS.PARAMETER [ ]
SELECT MODEL VP-540 [ ]
INITIALIZATION COMPLETED
10
Turn on the Sub Power SW while pressing [ [ ] keys to enter the Service Mode.
], [
] and
+ MENU
MENU SERVICE MENU
11
Enter the [NETWORK] menu and input [IP ADDRESS], [SUBNET MASK] and [GATEWAY ADDR.]. Turn off the Sub Power when the network setting is completed.
MENU SERVICE MENU [ ]
MENU SYSTEM INFO. [ ][ ]
SYSTEM INFO. NETWORK [ ]
NETWORK IP ADDRESS
[ ]
IP ADDRESS 192.168.000.100
[ ]
[ ]
SUBNET MASK 255.255.255.000
[ ]
[ ]
GATEWAY ADDR. 000.000.000.000
[ ]
[ ]
NETWORK SUBNET MASK [ ]
NETWORK GATEWAY ADDR.
4-20
12
Start the Peck4 on PC. [Peck4] screen is displayed, and click [Put Parameters] button.
13 [OPEN] screen is displayed.
Select the System Parameter file that is saved before the Main Board replacement. Click [Open]. Peck4 starts to send the System Parameter to VP-540/300.
14 Click [Get Report] button to import the System Report file. Confirm that the System Parameter is reloaded properly.
The network settings set at the step 11 are replaced with the ones saved in the System Parameter as [Put Parameters] is executed. Please do the network settings again if necessary.
4-21
4-3 HOW TO UPGRADE FIRMWARE OF THE NETWORK CONTROLLER ( Referential Time : 5min.)
1
Turn on the Main Power SW and Sub Power SW, then press [MENU] key. Select [SYSTEM INFO.]> [NETWORK]> [IP ADDRESS] and set the IP address.
MENU [ ]
Close the RIP when it is running.
MENU SYSTEM INFO. [ ][ ]
SYSTEM INFO. NETWORK [ ]
NETWORK IP ADDRESS [ ]
IP ADDRESS 192.168.000.100
2
Open a browser and enter the IP address which is set at step 1. Current firmware version appears.
Internet Explorer is recommended.
3
Click [Update].
4-22
4
5
Specify the target file for upgrade and click [Update].
The progress is shown in percentage while upgrading.
Do not turn off the power or press any keys while upgrading.
6
When upgrade is completed, the version of upgraded firmware appears. Turn off the Sub Power SW and Main Power SW once.
4-23
4-4 HEAD ALIGNMENT (Referential Time : 30 min._1 Head Alignment)
This is necessary to obtain the good printing quality. Be sure to operate this alignment when the head is replaced. If the heads are not aligned, printing problems such as banding, fine lines and gap between bands could occur. The PET-G is required for this alignment. Please DO NOT use Take-Up Unit for this alignment.
1
Remove the I/S Cover. SCREWs I/S COVER
HOOK
2
Remove the Carriage Cover and Right Top Cover.
CARRIAGE COVER RIGHT TOP COVER
3
Remove the Damper Plate.
DAMPER PLATE
4-24
DAMPER PLATE
4
Turn on the Sub Power SW while pressing [ [ ] keys to enter the Service Mode.
], [
] and
+
Set up the PET-G on the machine.
MENU
MENU SERVICE MENU
5
[BIAS ADJUSTMENT] Select [PRINT MENU]> [HEAD ADJUST]> [BIAS], and press [ENTER] key.
SERVICE MENU PRINT MENU [ ] [ ]
PRINT MENU HEAD ADJUST [ ] [ ]
HEAD ADJUST BIAS [ ]
BIAS TEST PRINT [ ]
6
Test pattern as shown in the figure will be printed.
4-25
7
Loosen the 3 screws fixing the head.
Loosen the screws fixing the head for 1/2 turn. If the screws are loosened too much, the alignment cannot be done correctly.
8
Insert the 1.5 mm Hexagonal Wrench through the hole of the Head Carriage, then turn the Adjustment Screw to make the lines of each color in the test pattern straight.
ADJUSTMENT SCREW
Position of the printing moves 1 line by turning the screw 2/3 turn. Hole for inserting the Hexagonal Wrench
When the upper lines are shifting towards the left of the lower lines, turn the screw CW. When the upper lines are shifting towards the right of the lower lines, turn the screw CCW.
9
Tighten the screws fixing the head in order as shown in the figure, using the Torque Driver (ST-056).
2 3
Torque for tightening is 2kgf • cm (20cNm). Make sure not to tighten the screws too strong.
1
4-26
10
Print the test pattern again. If the result is not satisfactory, repeat step 5 to 9.
SERVICE MENU PRINT MENU [ ] [ ]
The shifting of lines should be smaller than 1/2 dot.
PRINT MENU HEAD ADJUST [ ] [ ]
HEAD ADJUST BIAS [ ]
BIAS TEST PRINT [ ]
11
[VERTICAL ADJUSTMENT] Select [PRINT MENU]> [HEAD ADJUST]> [VERTICAL]> [TEST PRINT], and press [ENTER] key.
SERVICE MENU PRINT MENU [ ] [ ]
PRINT MENU HEAD ADJUST [ ] [ ]
HEAD ADJUST VERTICAL [ ]
VERTICAL TEST PRINT [ ]
12
13
Test pattern as shown in the figure will be printed.
Loosen the 3 screws fixing the head.
Loosen the screws fixing the head for 1/2 turn. If the screws are loosened too much, the alignment cannot be done correctly.
4-27
14 Turn the Adjustment Screw to make the lines of each color in the test pattern straight.
Position of the printing moves 1 line by turning the screw 1/6 turn.
ADJUSTMENT SCREW
When the lines other than K are above the K lines, turn the Adjustment Screw CW. When the lines other than K are below the K lines, turn the Adjustment Screw CCW.
Adjust the head positions referring to the leftend K head as the base position. The position of K head on the left end does not need to be adjusted.
15
Tighten the screws fixing the head in order as shown in the figure, using the Torque Driver (ST-056).
2 3
Torque for tightening is 2kgf • cm (20cNm). Make sure not to tighten the screws too strong.
1
16
Print the test pattern again. If the result is not satisfactory, repeat step 11 to 15.
SERVICE MENU PRINT MENU [ ] [ ]
If the VERTICAL test print reult is satisfactory, select [HEAD ADJUST]> [BIAS]> [TEST PRINT], and print the BIAS test pattern again. If the BIAS test print result is not satisfactory, repeat BIAS ADJUSTMENT. The shifting of lines should be smaller than 1/2 dot.
4-28
PRINT MENU HEAD ADJUST [ ] [ ]
HEAD ADJUST BIAS [ ]
BIAS TEST PRINT [ ]
17
[HORIZONTAL ADJUSTMENT] Select [PRINT MENU]> [HEAD ADJUST]> [HORIZONTAL]> [TEST PRINT], and press [ENTER] key.
SERVICE MENU PRINT MENU [ ] [ ]
PRINT MENU HEAD ADJUST [ ] [ ]
HEAD ADJUST HORIZONTAL [ ]
HORIZONTAL TEST PRINT [ ]
18 T e s t
Pattern will be printed. Find the position where the line of each color matches the K line and check the number. In case of having problem selecting one between 2 numbers, 1/2 is also available when setting up the value. The number with is the current setting.
H4 H3
Head Position: High (VP-540 only)
H2 DT3.High -20
-6
-5
-4
-3
-2
-1
0
+1 +2 +3 +4 +5
+6
+20
-6
-5
-4
-3
-2
-1
0
+1 +2 +3 +4 +5
+6
+20
-6
-5
-4
-3
-2
-1
0
+1 +2 +3 +4 +5
+6
+20
-6
-5
-4
-3
-2
-1
0
+1 +2 +3 +4 +5
+6
+20
H4 H3 H2 DT1.High -20
H4 H3 H2
Head Position: Low
DT3.Low -20 H4 H3 H2 DT1.Low -20
19
Select [DT1, Low], [DT3, Low], [DT1, HIGH] and [DT3, HIGH] in the [HEAD ADJUST] menu and enter the parameters checked at step 18 with [ ] and [ ] keys. Press [ENTER] key to save the settings.
HORIZONTAL TEST PRINT
Parameters can be entered with an increment of 1/2.
HORIZONTAL DT1, Low
H2 2
H3 1
H4 3
HORIZONTAL DT3, Low
H2 2
H3 1
H4 3
HORIZONTAL DT1, High
H2 2
H3 1
H4 3
HORIZONTAL DT3, High
H2 2
H3 1
H4 3
*VP-540 only
4-29
20
[BIDIRECTIONAL ADJUSTMENT] Select [PRINT MENU]> [HEAD ADJUST]> [BIDIR.DEFAULT]> [TEST PRINT], and press [ENTER] key.
SERVICE MENU PRINT MENU [ ] [ ]
PRINT MENU HEAD ADJUST [ ] [ ]
HEAD ADJUST BI-DIR.DEFAULT [ ]
BI-DIR.DEFAULT TEST PRINT [ ]
21
Test pattern will be printed. Find the position where the two lines are overlapping and check the number of each color. In case of having problem selecting one between two numbers, 1/2 is also available when setting up the value. The number with is the current setting.
H4
H3
H2
H1
Head Position: High (VP-540 only)
DT3,High +10 +11 +12 +13 +14 +15 +16 +17 +18 +19 +20 +21 +22 +23 +24 +25 +26 +27 +28 +29 +30 +31 +32
+50
H4
H3
H2
H1
DT1,High +10 +11 +12 +13 +14 +15 +16 +17 +18 +19 +20 +21 +22 +23 +24 +25 +26 +27 +28 +29 +30 +31 +32
+50
H4
H3
H2
H1
Head Position: Low
DT3,Low +10 +11 +12 +13 +14 +15 +16 +17 +18 +19 +20 +21 +22 +23 +24 +25 +26 +27 +28 +29 +30 +31 +32
+50
H4
H3
H2
H1
DT1,Low +10 +11 +12 +13 +14 +15 +16 +17 +18 +19 +20 +21 +22 +23 +24 +25 +26 +27 +28 +29 +30 +31 +32
4-30
+50
22
Select [DT1, Low], [DT3, Low], [DT1, HIGH] and [DT3, HIGH] in the [HEAD ADJUST] menu and enter the parameters checked at step 21 with [ ] and [ ] keys. Press [ENTER] key to save the settings.
Parameters can be entered with an increment of 1/2.
BI-DIR.DEFAULT TEST PRINT
BI-DIR.DEFAULT DT1, Low
H1 2
H2 1
H3 3
H4 2
BI-DIR.DEFAULT DT3, Low
H1 2
H2 1
H3 3
H4 2
BI-DIR.DEFAULT DT1, High
H1 2
H2 1
H3 3
H4 2
BI-DIR.DEFAULT DT3, High
H1 2
H2 1
H3 3
H4 2
*VP-540 only
23
Fix the Damper Plate.
Make sure to press the Damper Plate downward lightly when fixing it. If you press the Damper Plate strongly, the Damper may be damaged.
DAMPER PLATE
* Fix the screws at the lower end of the long screw hole.
DAMPER PLATE
4-31
4-5 LIMIT POSITION & CUT DOWN POSITION INITIALIZE (Referential Time : 3min.) This is for adjusting the relative distance between the Limit Sensor and the Capping Position, and also detecting the distance from the Cut Down Position to the Limit Sensor after completing the adjustment. When the Limit Position is not correctly set, it may cause some problems such as a head capping error and a head carriage lock error. Also, when the cutter-down position is not correct, there will be some problems such as a cutter-down error when separating the sheet. Flushing Position Adjustment is required after this adjustment. Revised 1
1
Remove the I/S Cover. SCREWs I/S COVER
HOOK
2
Turn on the Sub Power SW while pressing [ ], [ [ ] keys to enter the Limit Initialize mode.
] and
+ LIMIT INITIALIZE MENU
3
Confirm that the Head Carriage is connected to Tool Carriage. Also, lock the connected carriages if they are not locked.
After locking the carriages, push them lightly towards left to confirm it is locked and also to eliminate looseness.
4-32
Click!
4
Confirm that the head is certainly capped, and press [ENTER] key. The Tool Carriage gets separated from the Head Carriage and it starts limit position initialize. After the completion of the initialize, the message is displayed as shown in the figure.
SETTING UP THE LIMIT [ ]
DETECTING..
SETTING UP CUTTER DOWN POS
5
6
Revised 1
Move the Tool Carriage with your hand until it makes full contact with the Left Frame with Cut Down status.
Perform the Cut Down Position Initialize by pressing [ENTER] key. After the completion of the initialize, the message is displayed as shown in the figure. Perform the following adjustment. [4-7 FLUSHING POSITION ADJUSTMENT]
SETTING UP CUTTER DOWN POS [ ]
DETECTING..
INITIALIZATION COMPLETED
4-33
4-6 LINEAR ENCODER SETUP (Referential Time : 5min.) This is for checking the reading of the linear encoder and for calibrating its expansion/contraction caused by the operation environment. This operation is required when Limit Sensor, Encoder Scale or Encoder Module is replaced or the position is adjusted.
1
Turn on the Sub Power SW while pressing [ [ ] keys to enter the Service Mode.
], [
] and
+ MENU
MENU SERVICE MENU
2
3
Lower the Pinch Rollers. Make sure to unload the media when it is set on the machine. Also, the Media Clamps must be removed.
Select [PRINT MENU]> [LINEAR ENCODER], and press [ENTER] key.
SERVICE MENU PRINT MENU [ ] [ ]
PRINT MENU LINEAR ENCODER [ ]
NOW PROCESSING.. POS: 1361.00mm
4-34
4
One of the messages appears at the completion of the set up. In case of Setup error, check the followings. Dirt/Scratch on the Encoder Scale. Dirt/Scratch on the Encoder Module. Encoder Scale is not between the Encoder Module. Backlash of the Carriage Motor Gear and the Drive Gear. Fixation between the Carriage and the Carriage Belt. Bad Contact in the cables.
5
When LINEAR ENCODER SETUP is completed, perform the [LINEAR CALIB.] in the Service Menu.
LINEAR ENCODER SETUP COMPLETED
LINEAR ENCODER SETUP FAILED
PRINT MENU LINEAR CALIB.
[ ] NOW PROCESSING..
LINEAR CALIB. SETUP COMPLETED [ ]
LINEAR CALIB. 0.18%
6
In case of an error, check the followings. Dirt/Scratch on the Encoder Scale. Dirt/Scratch on the Encoder Module. Encoder Scale is not between the Encoder Module. Backlash of the Carriage Motor Gear and the Drive Gear. Fixation between the Carriage and the Carriage Belt. Bad Contact in the cables.
PRINT MENU LINEAR CALIB.
[ ] NOW PROCESSING..
LINEAR CALIB. FAILED TO SETUP
4-35
4-7 FLUSHING POSITION ADJUSTMENT (Referential Time : 5min.) This is to adjust the flushing position. This adjustment is required when a Cap Top and a head are removed or replaced. Without this adjustment, the Flushing may not be performed properly.
1
2
For VP-540, the Head height should be set LOW.
HIGH
LOW
Remove the I/S Cover. SCREWs I/S COVER
HOOK
3
Turn on the Sub Power SW while pressing [ [ ] keys to enter the Service Mode.
], [
] and
+ MENU
MENU SERVICE MENU
4-36
4
Select [PRINT MENU]> [FLUSHING ADJ.], and press [ENTER] key. The Head Carriage automatically moves to the current flushing position.
SERVICE MENU PRINT MENU [ ] [ ]
PRINT MENU FLUSHING ADJ. [ ]
FLUSHING ADJ. SET POSITION
5
Move the Cap Tops and heads to the position where the leftmost Cap Top makes contact with the surface of the leftmost head by pressing [ ] and [ ] keys. Then, press [ENTER] key to update the flushing position. When you press [MENU] key, the flushing position is not updated and exiting the menu.
HEAD
Revised 1
The left end cap does not necessarily touch first.
4-37
CAP
4-8 CROP MARK SENSOR ADJUSTMENT (Referential Time : 10min.) This adjustment is for adjusting the sensitivity of the Crop Mark Sensor. If not adjusted, the crop marks cannot be read correctly and it results in an error of cut position to the print. This adjustment is required under following cases. - Crop Mark Sensor or Tool Carriage Board is replaced or adjusted. - The VR for adjusting the voltage is unexpectedly moved. - The distance between Crop Mark Sensor and the bed surface is changed. When it needs to be adjusted for a particular media, use the media instead of SV-GG. However, in this case, the adjustment is to be optimized for the media and it may affect the crop mark detection on other media. The result of the crop mark recognition on Roland media is not assured, when any media other than SV-GG is used for this adjustment.
The Print Heater and Dryer must be off during this adjustment.
1
Remove the Covers in order. 1. I/S Cover 2. Maintenance Cover 3. Left Cover 4. Front Cover 5. Top Cover
TOP COVER LEFT COVER MAINTENANCE COVER FRONT COVER I/S COVER
2
Remove the Tool Carriage Cover and Tool Carriage Board Cover.
TOOL CARRIAGE BOARD COVER
TOOL CARRIAGE COVER
3
Turn on the Sub Power SW while pressing [ [ ] keys to enter the Service Mode.
], [
] and
+
Setup the SV-GG on the machine.
MENU
MENU SERVICE MENU
4-38
4
Select [CUTTING MENU]> [CROPMARK SENS]> [OUTLEVEL CHECK], and press [ENTER] key. A Crop Mark will be printed.
SERVICE MENU CUTTING MENU [ ]
CUTTING MENU CROPMARK SENSE [ ]
CROPMARK SENSE OUTLEVEL CHECK [ ]
5
After printing a Crop Mark, the Tool Carriage moves to above the Crop Mark automatically. Adjustment is unnecessary when the displayed MAX voltage is 2.7 +/-0.2V.
Min2.5V Max2.7V [2.5V]
6
When the MAX voltage is not proper, see the voltage displayed with [ ] on the lower LCD. Adjust the VR on the Tool Carriage Board so that the voltage with [ ] changes to 2.7 +/-0.2V.
VR
Due to the ink dry, the voltage displayed with [ ] decreases in time. This adjustment needs to be done quickly for smooth operation. Min2.5V Max2.7V [2.5V]
7
Perform [OUTLEVEL CHECK] again and confirm that the MAX voltage is proper. If it is out of range, repeat the adjustment.
Min2.5V Max2.7V [2.5V]
4-39
4-9 CROP-CUT ADJUSTMENT (Referential Time : 10min.) This adjustment is for calibrating the relative positions of Tool and Crop Mark Sensor. If it is not adjusted, the cutting position based on the detected Crop Marks becomes wrong, and that results in the misalignment of the Print and Cut performed under the auto crop mark detection. This adjustment is required when Crop Mark Sensor or Tool Carriage is replaced. Before this adjustment, it is necessary to confirm that [ENABLE] is selected for [AUTO ENV. MATCH]. Also, Take-up Unit must not be used during this adjustment.
1
Turn on the Sub Power SW while pressing [ [ ] keys to enter the Service Mode.
], [
] and
+
Set up media on the machine. Vinyl media is recommended for this adjustment.
MENU
MENU SERVICE MENU
2
Perform Bidirectional Adjustment referring to [4-4 HEAD ALIGNMENT].
SERVICE MENU PRINT MENU [ ][ ]
PRINT MENU HEAD ADJUST [ ][ ]
HEAD ADJUST BI-DIR.DEFAULT [ ]
3
Select [CUTTING MENU]> [CROP-CUT ADJ.]> [TEST PRINT 2], and press [ENTER] key. The test print and cut will be performed.
Bidirectional adjustment and this step must be done by using the same media.
SERVICE MENU CUTTING MENU [ ] [ ]
CUTTING MENU CROP-CUT ADJ. [ ] [ ]
CROP-CUT ADJ. TEST PRINT 2 [ ]
4-40
4
From the test pattern, find the value where the print line matches the cut line. In this case, the correction value for the scan direction is "-0.3".
Correction-value scale
If it is difficult to see the cut line visually, use a magnifier.
+2.0
-2.0
+1.5
-1.5
+1.0
-1.0
+0.5
-0.5
-0.5
+0.0 +2.0
+1.5
+1.0
+0.5
+0.0
-0.0 Scan
Feed
-2.0
-1.5
-1.0
-0.5
-0.0
Cut line
5
Select [CUTTING MENU]> [CROP-CUT ADJ.]> [SETTING], and enter the correction-values found in the test pattern for both Feed and Scan. F: Feed direction S: Scan direction Left: Current value Right: New value (Setting range: +/-2.00mm In 0.01mm unit)
[ ] [ ]
CROP-CUT ADJ. SETTING [ ]
key : Value of F, towards + key : Value of F, towards key : Value of S, towards + key : Value of S, towards ENTER key : Saves new setting MENU key : Moves out SETTING menu
6
CUTTING MENU CROP-CUT ADJ.
F:+0.30 +0.30mm S:-0.40 -0.40mm [ ]
Select [CUTTING MENU]> [CROP-CUT ADJ.]> [TEST PRINT], and press [ENTER] key. The test print and cut will be performed.
CUTTING MENU CROP-CUT ADJ. [ ]
CROP-CUT ADJ. TEST PRINT [ ]
7
A Crop Mark is printed, and detected by the Crop Mark Sensor, and its contour is cut. Confirm the cut line position on the print visually.
If it is difficult to see the cut line visually, use a magnifier.
4-41
Broken line is indicating the cut line
8
Adjustment is completed if the position error of cut line is within +/-0.1mm. If not, select [SETTING] menu again for further adjustment.
CUTTING MENU CROP-CUT ADJ. [ ] [ ]
key : Moves cut position towards front key : Moves cut position towards rear key : Moves cut position towards right key : Moves cut position towards left ENTER key : Saves new setting MENU key : Moves out SETTING menu
CROP-CUT ADJ. SETTING [ ]
F:+0.30 +0.30mm S:-0.40 -0.40mm [ ]
Fine Adjustment
F: S: 9
Perform the test print again for confirmation. Adjustment is completed if the position of cut line is satisfactory. If not, repeat the adjustment again.
+
+
Broken line is indicating the cut line Before adjustment
After adjustment
4-42
4-10 PRINT / CUT POSITION ADJUSTMENT (Referential Time : 10min.) This adjustment is for calibrating the relative positions of printing and cutting. If it is not adjusted, it may result in the misalignment of the printing and cutting. This adjustment is required when Tool Carriage is replaced, or a head is replaced or adjusted, and also when the relative distance between the Carriage and head is changed. Before this adjustment, it is necessary to confirm that [ENABLE] is selected for [AUTO ENV. MATCH]. Also, Take-up Unit must not be used during this adjustment.
1
Turn on the Sub Power SW while pressing [ [ ] keys to enter the Service Mode.
], [
] and
+
Set up media on the machine.
Vinyl media is recommended for this adjustment.
MENU
MENU SERVICE MENU
2
Perform Bidirectional Adjustment referring to [4-4 HEAD ALIGNMENT].
SERVICE MENU PRINT MENU [ ][ ]
PRINT MENU HEAD ADJUST [ ][ ]
HEAD ADJUST BI-DIR.DEFAULT [ ]
3
Select [CUTTING MENU]> [PRINT-CUT ADJ.]> [TEST PRINT 2], and press [ENTER] key. The test print and cut will be performed.
Bidirectional adjustment and this step must be done by using the same media.
SERVICE MENU CUTTING MENU [ ] [ ]
CUTTING MENU PRINT-CUT ADJ. [ ] [ ]
PRINT-CUT ADJ. TEST PRINT 2 [ ]
4-43
4
From the test pattern, find the value where the print line matches the cut line. In this case, the correction value for the scan direction is "-0.3".
Correction-value scale
+2.0
-2.0
+1.5
-1.5
+1.0
-1.0
+0.5
-0.5
-0.5
If it is difficult to see the cut line visually, use a magnifier.
+0.0 +2.0
+1.5
+1.0
+0.5
+0.0
-0.0 Scan
Feed
-2.0
-1.5
-1.0
-0.5
-0.0
Cut line
5
Select [CUTTING MENU]> [PRINT-CUT ADJ.]> [SETTING], and enter the correction-values found in the test pattern for both Feed and Scan. F: Feed direction S: Scan direction Left: Current value Right: New value (Setting range: +/-5.00mm In 0.01mm unit)
[ ] [ ]
PRINT-CUT ADJ. SETTING [ ]
key : Value of F, towards + key : Value of F, towards key : Value of S, towards + key : Value of S, towards ENTER key : Saves new setting MENU key : Moves out SETTING menu
6
CUTTING MENU PRINT-CUT ADJ.
F:+0.30 +0.30mm S:-0.40 -0.40mm [ ]
Select [PRINT-CUT ADJ.]> [TEST PRINT], and press [ENTER] key. The test print and cut will be performed.
CUTTING MENU PRINT-CUT ADJ. [ ]
PRINT-CUT ADJ. TEST PRINT [ ]
7
3 marks are printed at the left-end, right-end and the center of the media, and each mark is cut. Confirm the cut line positions on the marks visually.
If it is difficult to see the cut line visually, use a magnifier.
Broken line is indicating the cut line
4-44
8
Adjustment is completed if the position error of cut line is within the range below. If not, select [SETTING] menu again for further adjustment. Mark on the right: Within +/-0.1mm Mark on the left: Within +/-0.3mm (Make an adjustment based on the mark on the right) key : Moves cut position towards front key : Moves cut position towards rear key : Moves cut position towards right key : Moves cut position towards left ENTER key : Saves new setting MENU key : Moves out SETTING menu
CUTTING MENU PRINT-CUT ADJ. [ ] [ ]
PRINT-CUT ADJ. SETTING [ ]
F:+0.30 +0.30mm S:-0.40 -0.40mm [ ]
Fine Adjustment
F: S:
9
Perform the test print again for confirmation. Adjustment is completed if the position of cut line is satisfactory. If not, repeat the adjustment again.
Left
+/-0.3mm
+
+
Center
Right (Base)
+/-0.1mm
Broken line is indicating the cut line
4-45
4-11 CALIBRATION (FEEDING DIRECTION) (Referential Time : 20 min.) This adjustment is for calibrating the feed amount of media. It allows the media to be fed proper amount by calibrating the variation in Grit Roller diameter. Calibration is made based on the value in feeding media [PET-G]. Without proper calibration, it may cause misalignment in the feed amount of media, and it results in the problems such as white banding, banding of overlap or the dimension error of print result compared to the original data. Take-up Unit must not be used during this adjustment.
1
Turn on the Sub Power SW while pressing [ [ ] keys to enter the Service Mode.
], [
] and
+
Setup the PET-G on the machine.
MENU
MENU SERVICE MENU
2
Select [PRINT MENU]> [CALIB.DEFAULT]> [TEST PRINT], and press [ENTER] key. Test Pattern will be printed.
SERVICE MENU PRINT MENU [ ] [ ]
PRINT MENU CALIB.DEFAULT
Test print requires 510mm or more of the media setup width.
[ ]
CALIB.DEFAULT TEST PRINT [ ]
3
Measure the length of the feed direction and use the value to calculate the calibration amount with the formula shown at step 4. 400mm Feed
Test pattern is always printed with offset 0.00%. Even if a correction is made in the [SETTING] menu, the test pattern is not changed.
500mm Scan
4-46
4
Calculate the amount to be calibrated with the formula as shown in the figure.
400 Calibration = Value
5
Select [PRINT MENU]> [CALIB.DEFAULT]> [SETTING], and enter the calibration value with [ ] and [ ] keys. Press [ENTER] key to save the setting.
Parameters can be entered with an increment of 0.01%. (MAX. +2.00% to MIN. -2.00%)
Measured Length
Measured Length
SERVICE MENU PRINT MENU [ ] [ ]
PRINT MENU CALIB.DEFAULT [ ] [ ]
CALIB.DEFAULT SETTING [ ]
SETTING +0.00%
+0.15% [ ]
4-47
x 100
4-12 TOOL HEIGHT ADJUSTMENT (Referential Time : 5min.)
1
Install the White Dummy Pen (ST-006) to the Tool Carriage.
WHITE DUMMY PEN
2
Move the Pinch Rollers at the positions as shown in the figure, and lower them.
PINCH ROLLER
VP-540
GRIT ROLLER
VP-300
3
Remove the I/S Cover. SCREWs I/S COVER
HOOK
4
Remove the Tool Carriage Cover.
TOOL CARRIAGE COVER
4-48
5
Move the Head Carriage to the highest position of the bed. Confirm that Head Carriage is connected to Tool Carriage and lock the connected carriages.
Click!
The right end is the highest position of the bed.
6
Turn the Adjustment Screw to adjust the space between the Pen end and Bed to be 2.5mm to 2.6mm. Move on to the TOOL PRESSURE ADJUSTMENT.
ADJUSTMENT SCREW
4-49
4-13 TOOL PRESSURE ADJUSTMENT (Referential Time : 15min) This adjustment is to correct the tool pressure during cutting. Before this adjustment, it is necessary to perform [4-12 TOOL HEIGHT ADJUSTMENT].
1
Install the White Dummy Pen (ST-006) to the Tool Carriage.
WHITE DUMMY PEN
2
Move the Pinch Rollers at the positions as shown in the figure, and lower them.
PINCH ROLLER
VP-540
GRIT ROLLER
VP-300
3
Remove the Covers in order. 1. I/S Cover 2. Maintenance Cover 3. Left Cover 4. Front Cover 5. Top Cover
TOP COVER LEFT COVER MAINTENANCE COVER FRONT COVER I/S COVER
4-50
4
Move the Head Carriage to the highest position of the bed. Confirm that Head Carriage is connected to Tool Carriage and lock the connected carriages.
Click!
The right end is the highest position of the bed.
5
Turn on the Sub Power SW while pressing [ [ ] keys to enter the Service Mode.
], [
] and
+ MENU
MENU SERVICE MENU
6
Select [CUTTING MENU]> [FORCE ADJUST].
MENU SERVICE MENU [ ] [ ]
Only the Tool Carriage can be moved in [FORCE ADJUST] menu.
SERVICE MENU CUTTING MENU [ ] [ ]
CUTTING MENU FORCE ADJUST
7
Select [FORCE ADJUST]> [30gf], and press [PAUSE] key to move the Tool Carriage down.
CUTTING MENU FORCE ADJUST [ ]
FORCE ADJUST 30gf [ ]
30gf 17
16
[PAUSE] 4-51
8
Lift up the Tool Holder with the Dial Gauge (ST-013) and measure the pressure when the pen tip leaves the bed. Adjust the parameter in [30gf] menu with [ ] and [ ] keys for the pressure to be 25 to 35gf (0.25N to 0.35N).
30gf 17
16 [ ] [ ] [ENTER]
Press [ENTER] key to save the settings.
ST-013
9
Select [FORCE ADJUST]> [200gf], and press [PAUSE] key to move the Tool Carriage down.
CUTTING MENU FORCE ADJUST [ ] [ ]
FORCE ADJUST 200gf [ ]
200gf 56
57
[PAUSE]
10
Lift up the Tool Holder with the Tension Gauge (ST-002) and measure the pressure when the pen tip leaves the bed. Adjust the parameter in [200gf] menu with [ ] and [ ] keys for the pressure to be 195 to 205gf (1.9N to 2.0N). Press [ENTER] key to save the settings.
11 Select [30gf] menu under [FORCE ADJUST] menu.
Confirm that the force is 25 to 35gf (0.25N to 0.35N) when the tip of the pen leaves the bed by lifting the Tool Holder with the Dial Tension Meter (ST-013). If the value of the force is not proper, repeat the adjustment again.
4-52
200gf 56
ST-002
57 [ ] [ ] [ENTER]
30gf 17
16 [ ] [ ] [ENTER]
ST-013
4-14 BELT TENSION ADJUSTMENT
1
2
(Referential Time : 20min.)
Connect the Tool Carriage to the Head Carriage and move them to the right in the lock position.
Click!
Remove the Covers in order. 1. I/S Cover 2. Maintenance Cover 3. Left Cover 4. Front Cover 5. Top Cover
TOP COVER LEFT COVER MAINTENANCE COVER FRONT COVER I/S COVER
3 Revised 8
[VP-540] Measure the tension of the belt at the position above the center of the 4th Grit Roller from the left using Tension Gauge (ST-001)(*1). Pull up the belt until its inside comes to the top surface of the Cut Cable Guide when you see it from the machine front(*2). The tension is proper if the measured value is 0.82kgf to 0.90kgf. If the tension is improper, move on to the next step and adjust the belt tension.
CUT CABLE GUIDE
BELT
4-53
Revised 8
[VP-300] Measure the tension of the belt at the empty screw hole of the LM Guide between the 2nd and 3rd Grit Rollers from the left using Tension Gauge (ST-001)(*1). Pull up the belt until its inside comes to the top surface of the Cut Cable Guide when you see it from the machine front(*2). The tension is proper if the measured value is 1.25kgf to 1.40kgf. If the tension is improper, move on to the next step and adjust the belt tension.
CUT CABLE GUIDE
BELT
4
Loosen the 2 Fixing Screws which is located on the left end of the belt halfway round.
FIXING SCREW
Be careful with the sharp edges around the belt when loosening the screws. It may cause injury.
FIXING SCREW
5
Insert a wrench through the holes on the Side Frame and loosen the 2 screws to make a gap of 3mm between the tip of the screw and Idle Pulley Holder. (The belt tension cannot be adjusted higher when the screw contacts with Idle Pulley Holder.)
3mm SCREWs
The gap between the screws and Idle Pulley can be seen from both front side and rear side of the machine. IDLE PULLEY HOLDER
4-54
6
Turn the Adjustment Screw as shown in the figure to adjust the value of the tension gauge within acceptable range refferring to step 3.
Turn the screw CW: Tension is increased Turn the screw CCW: Tension is decreased
7
ADJUSTMENT SCREW
Tighten the 2 Fixing Screws shown in the figure, and again confirm that the tension is within the proper value.
FIXING SCREW
FIXING SCREW
8
Tighten the 2 screws shown in the figure to slightly contact with Idle Pulley Holder. Move on to [4-15 BELT POSITION ADJUSTMENT]. SCREWs
Make sure not to tighten the screws too tight. It may move the fixed Idle Pulley Holder accidentally. IDLE PULLEY HOLDER
4-55
4-15 BELT POSITION ADJUSTMENT
(Referential Time : 30min.)
This adjustment is to prevent the belt wear which is caused by the belt contacting with the pulley flanges excessively. The belt position needs to be confirmed after the Belt Tension Adjustment and adjusted if it is necessary.
1
Remove the Covers in order. 1. I/S Cover 2. Right Top Cover 3. Maintenance Cover 4. Left Cover 5. Front Cover 6. Top Cover
TOP COVER LEFT COVER
RIGHT TOP COVER
MAINTENANCE COVER FRONT COVER I/S COVER
2
Turn on the Sub Power SW while pressing [ [ ] keys to enter the Service Mode.
], [
] and
+ MENU
MENU SERVICE MENU
3
[ADJUSTMENT ON THE DRIVE PULLEY SIDE] Perform the Aging test for the belt. Select [MOTOR MENU]> [AGING]> [SCAN], and press [ENTER] key.
SERVICE MENU MOTOR MENU [ ]
MOTOR MENU AGING [ ]
AGING SCAN [ ]
4-56
4
Confirm the belt position. The position is proper when the belt is not touching the flanges of the Drive Pulley excessively. When the position is proper, skip this adjustment and go to [ADJUSTMENT ON THE IDLE PULLEY SIDE] described in the later step of this adjustment leaving the belt aging on. When the position is improper, make adjustment as follows.
FLANGE
Belt partly touching the flange is acceptable.
5
Press [ENTER] key to cancel Aging.
SCAN NOW AGING [ ]
6
Remove the Right Side Frame and Chassis Cover.
CHASSIS COVER
RIGHT SIDE FRAME
7
Loosen the 2 Fixing Screws located on the right end of the belt.
Loosen the screws about a few rounds for the bottom of the screw head not to contact with the Stay. FIXING SCREWs
4-57
8
Press [ENTER] key to restart Aging.
AGING SCAN [ ]
9
Adjust the belt position turning the Adjustment Screw as follows.
Touching the frange on the FRONT side of machine
Belt leans to the front side of the machine -Turn the screw carefully in CW (loosening).
The work space is narrow. Be careful and try not to touch the driving pulley and belt. ADJUSTMENT SCREW
Belt leans to the rear side of the machine -Turn the screw carefully in CCW (tightening).
Touching the frange on the REAR side of machine
ADJUSTMENT SCREW
Tighten the 2 Fixing Screws for the bottom of the screw
10 head to slightly contact with the Stay.
Make sure not to tighten the screws too tight. It may move the fixed Drive Pulley Holder accidentally. FIXING SCREWs
4-58
Confirm that the belt is not touching the pulley flanges
11 excessively.
When the belt is in improper position, adjust it again. When it is proper, leave the belt aging on, and go to the following [ADJUSTMENT ON THE IDLE PULLEY SIDE]. FLANGE
12 [ADJUSTMENT ON THE IDLE PULLEY SIDE]
Confirm the position of the belt. The position is proper when the belt is not touching the flanges excessively. When the position is proper, close this BELT POSITION ADJUSTMENT. When it is improper, make adjustment as follows.
FLANGE
Belt partly touching the flange is acceptable.
13
Press [ENTER] key to cancel Aging.
SCAN NOW AGING [ ]
14 Loosen the 2 Fixing Screws located at the left end of the belt eighth to quarter round.
FIXING SCREW
When the screw is loosen more than necessary, it gives difficulty in adjusting the belt. Also, you need to be careful with the sharp edges around it when turning the screws. It may cause injury.
FIXING SCREW
4-59
15
Insert a wrench through the holes on the Side Frame and loosen the 2 screws to make a gap of 3mm between the tip of the screw and Idle Pulley Holder.
3mm SCREWs
The gap between the screws and Idle Pulley can be seen from both front side and rear side of the machine. IDLE PULLEY HOLDER
16 Press [ENTER] key to restart Aging.
AGING SCAN [ ]
17 Insert a wrench through the holes on the Side Frame and
adjust the belt position turning the screw 1 and 2 as follows. Belt leans to the front side of the machine -Turn the screw 1 carefully in CW to press it to the Idle Pulley Holder. * Make sure to have a gap of 3mm between the screw 2 and Idle Pulley Holder when turning the screw 1.
SCREW1
SCREW2
Belt leans to the rear side of the machine -Turn the screw 2 carefully in CW to press it to the Idle Pulley Holder. * Make sure to have a gap of 3mm between the screw 1 and Idle Pulley Holder when turning the screw 2. SCREW1
SCREW2
4-60
18
Tighten one of the screws that has no contact with the Idle Pulley Holder to slightly touch the Idle Pulley Holder.
SCREWs
Make sure not to tighten the screws too tight. It may move the Idle Pulley Holder accidentally.
IDLE PULLEY HOLDER
19
Tighten the 2 fixing screws as shown in the figure. FIXING SCREW
Be careful with the moving Carriages during the work, and also with the sharp edges of the mechanical parts around it.
FIXING SCREW
Confirm that the belt is not touching the Pulley Flanges
20 excessively.
When the belt is in improper position, adjust it again. When it is proper, press [ENTER] key to cancel Aging.
FLANGE
SCAN NOW AGING [ ]
21
Fix the Right Side Frame by sliding it from behind to hook the tab as shown in the figure.
4-61
4-16 TAKE-UP UNIT OPERATION CHECK (Referential Time : 2min.) This is to check whether Take-up Unit operates properly.
1
Confirm that the cable of Take-up unit is connected to the connector and turn on the Main Power SW.
2
Turn on the Sub Power SW while pressing [ [ ] keys to enter the Service Mode.
], [
] and
+ MENU
MENU SERVICE MENU
3
Select [SUB MENU]> [TU CHECK]> [TU].
SERVICE MENU SUB MENU [ ][ ]
SUB MENU TU CHECK [ ]
TU CHECK TU [ ]
TU START
START [ ]
4-62
4
Confirm that [START] is selected, and press [ENTER] key to turn on the Take-up Unit.
[START] or [STOP] can be selected with [ ] and [ ] keys. The current setting is displayed on the left and the new setting is diplayed on the right.
5
Set the AUTO switch of the Take-up Unit to either FORWARD or BACKWARD.
6
Move the Dancer Roller up and down by hand, and confirm that the drive part rotates.
TU START
START [ ]
Drive Part
The operation status of Take-up Unit can be confirmed also on the LCD. [ * ] is diplayed on the right side of upper LCD while driving, and not displayed while not driving. TU START
* START DANCER ROLLER
7
Select [STOP] with [ [ENTER] key.
] and [
] keys, and press
TU START
STOP [ ]
4-63
8
Move the Dancer Roller up and down by hand, and confirm that the drive part does not rotate. Drive Part
The setting of [STOP] is canceled when exiting the menu. The initial setting is [START] every time entering [TU] menu.
DANCER ROLLER
4-64
5 Supplemental Information
5 Supplemental Information 5-1 Special Tools Table shows a list of special tools recommended by Roland DG Corp.
Tool No. Tool Name
ST-056 TORQUE DRIVER N6
Purpose
HEAD ALIGNMENT
Tool No.
ST-002
Tool Name
TENSION GAUGE 300g (3N)
Purpose
TOOL PRESSURE ADJUSTMENT
Tool No.
ST-006
Tool Name
WHITE DUMMY PEN
Purpose
TOOL HEIGHT ADJUSTMENT TOOL PRESSURE ADJUSTMENT
Tool No.
ST-013
Tool Name
DIAL TENSION METER DT-100 (100g/1N)
Purpose
TOOL PRESSURE ADJUSTMENT
Tool No.
ST-001
Tool Name
TENSION GAUGE 2000GF/2000CN
Purpose
BELT TENSION ADJUSTMENT
Tool No.
ST-037
Tool Name
CLEAN STICK TX712A
Purpose
HEAD CLEANING
Tool No.
21755107
Tool Name
CLEANING LIQUID (SL) 500ML
Purpose
HEAD CLEANING (SOL)
Tool No.
22085118
Tool Name Purpose
KIT, CLEANING (SL) HEAD CLEANING (SOL) *Cleaning Liquid + Cleaning Sticks 10 pcs. 5-1
5 Supplemental Information
5-2 SENSOR MAP REAR PAPER SENSOR It detects the rear edge of the media and also whether the media is loaded or not.
LIMIT SENSOR It detects the limit positon of the head carriage in the scan direction.
IS COVER SENSOR It detects whether the IS Cover is opened or closed.
(Right side of the machine)
HEAD LOCK SENSOR It detects whether the HEAD CARRIAGE is at the lock position or not.
THERMOSTAT (HEATER) If the Heater exceeds the limit temperature, it stops the power supply.
THERMOSTAT (DRYER) If the Dryer exceeds the limit temperature, it stops the power supply.
THERMISTOR(DRYER ) It takes the temperature of the Dryer.
FRONT PAPER SENSOR It detects the front edge of the media.
THERMISTOR(HEATER) It takes the temperature of the Heater.
(Fro nt sid e
of th e
(Left side of the machine) MAINTENANCE COVER SENSOR It detects whether the Maintenance Cover is set or not.
FEED ENCODER MODULE It detects the rotation position of the Grit Roller.
SHEET LOAD SENSOR It detects whether the Sheet Loading Lever is UP or DOWN. 5-2
mac hine )
5 Supplemental Information
WIPER SENSOR It detects the limit position of the Wiper movement.
ENCODER MODULE It detects the coordinates in the carriage moving direction, and also generates the print signal.
HEAD UP/DOWN SENSOR (for VP-540 ONLY) It detects the position of the Head Height Lever.
THERMISTOR It takes the temperature around the Head.
5-3
5 Supplemental Information
PINCH ROLLER SENSOR It detects the positions of Pinch Roller.
CROP MARK SENSOR It detects the Crop Mark.
INK CARTRIDGE IC SENSOR It communicates with the IC chip of the Ink Cartridge.
INK EMPTY SENSOR It detects whether the Ink Cartridge is empty or not.
INK CARTRIDGE SENSOR It detects whether the Ink Cartridge is installed or not.
5-4
6 Troubleshooting 6-1 DEFECT OF PRINT QUALITY (BANDING/SCRATCHY PRINTING/BLURRED PRINTING)
Missing dot or deflected-fired dot appears on the test
Yes
*Several Normal Cleanings and a Powerful Cleaning do not improve the printing result.
To 1-10
CHECKING POINT
Solved
Not Improved
No
NO
Improved
Perform Normal Cleaning
To 11-16
ACTION
REFERENCE
OUTLINE
1
Machine is not installed in Install in a location that is an appropriate location level and stable.
2
Media is not set up correctly
Load and set up the media correctly at the correct position.
User's Manual
Feed is not smooth when media is tilted or tensioned unevenly on the left and right. Reload and set up the media correctly.
3
Temperature of the print heater is inappropriate
Set appropriate temperature
User's Manual
When the temperature of the print heater is too high and the ink drys too fast, it may result in banding because the dots stay small afetr landing on media.
4
Bi-directinal adjustment is Correct setting for not correct Bidirectional Printing
User's Manual
5
Feed Calibration is not correct
User's Manual
If the calibration is not correct, white fine line caused by gaps or dark line caused by overlapping appears.
6
Scanning distance of the Set the [FULL WIDTH S] User's Manual Head Carriage to [FULL]
Set [FULL WIDTH S] to [FULL] to uniform the heating time on each pass. This may improve printing quality.
7
[PERIODIC CL.] setting
Set [PERIODIC CL.] to [NONE] or [Page]
8
Wrong profile for the media
Use a suitable Profile
9
Apply Calibration
Never install the machine in a location where it is tilted or where it may wobble or librate.
User's Manual
When this is set to [1 min] to [990 min], self cleaning is performed while a printing is paused. And it may cause uneven printing at the part before and after cleaning.
Head Rank is not correct Set Head Rank
[3-1 HEAD REPLACEMENT]
Head Rank setting affects the amount of the fired Ink. If it is not set properly, the ink dots are not fired in appropriate sizes.
10
Head is out of adjustment Head Alignment
[4-4 HEAD ALIGNMENT]
Check whether each [BIAS], [VERTICAL], [HORIZONTAL] and [BI-DIR.DEFAULT] settings are correct.
11
Foreign substances stuck Manual cleaning. on the head
User's Manual
Nozzle condition becomes poor due to the foreign substances stuck on the surface of the Head.
12
Wiper wears out
Wiper replacement
[3-2 WIPER REPLACEMENT]
Wiping does not work effectively and foreign substances left on the head surfaces cannot be removed completely.
13
Defect of Cap Top
Cap Top replacement
[3-3 CAP TOP REPLACEMENT]
Cleaning does not work effectively and the nozzle condition cannot be improved. Also, if the head is not capped correctly, the head dries and it may cause the head nozzle clogging.
14
Head nozzle is clogged
Clean the head surface using the cleaning stick. (Manual Cleaning)
15
Broken Head
Head replacement
16
Broken Pump
Pump replacement
Generally, we do not recommend to wipe the surface of Head with a cleaning stick. Howerver, it's worth trying before replacing the Head. Soak the cleaning stick in cleaning liquid fully, and then tap and scrub the surface of Head with it. [3-1 HEAD REPLACEMENT] Ink suction during cleanings does not work and the nozzle condition cannot be improved.
6-1
6-2 PARTICULAR COLOR IS NOT PRINTED AT ALL NO
CHECKING POINT
ACTION
REFERENCE
OUTLINE
1
Ink Cartridge is almost empty
Check remaining Ink / User's Manual Replace the Ink Cartridge
When the machine keeps printing with ink cartridge almost empty, the negative pressure delivered in the ink tube causes the improper ink supplying and the head cannot fire the ink correctly.
2
Error of Ink Empty detection
Replace the ink cartridge/ sensor
If the cartridge tab does not stick out when it is empty, it cannot detect it empty and printing is continued without firing ink. Also, if the sensor is not working, Ink Empty cannot be detected even if the cartridge tab sticks out. If there is a bad communication between the head and the Main Board, the signal for driving head is not sent properly and results in not printing properly. If the Flexible cable is fixed slanted, it may cause the bad electrical contact or shortcircuit. And, the cable which has been conneted and disconnected several times may have a damaged terminal.
3
Bad contact/Broken cable Refix / Replace the cable
4
Defect of Cap Top
Cap Top Replacement
Air bubbles in Ink line
Powerful Cleaning/ Remove air bubbles by an syringe
When air bubbles come inside the Ink line, the head may not fire the Ink temporarily. Air bubbles tend to go into the Ink line if Ink Cartridge is installed and uninstalled so many times. The air bubbles inside the lines can be removed by performing the powerful cleaning or using a syringe.
Eliminate the looseness of the tube joint
If the tube has air due to the looseness of the tube joint, fix the joint and remove the air.
5
[3-3 CAP TOP REPLACEMENT]
[3-8 INK TUBE REPLACEMENT]
6
Broken Ink Tube
7
Broken Fuse on the Main Replace the Fuse on the Board Main Board
8
Broken Main Board
Main Board Replacement
[3-9 BOARDS REPLACEMENT]
9
Broken Head
Head Replacement
[3-1 HEAD REPLACEMENT]
Ink Tube Replacement
If the Head is not capped correctly, the Head dries and it may cause the Head nozzle clogging.
The F1 Fuses are for M and Y, and the F2 Fuses are for K and C. If the M and Y Heads do not fire any Ink at all, the F1 Fuse may be defective. If the K and C Heads do not, the F2 Fuse may be defective. There might be a problem with the other devices on the Main Board if the Fuses are not defective.
6-3 SHIFTING IN PRINTING/COLOR SHIFTING NO
CHECKING POINT
ACTION
REFERENCE
OUTLINE If media is not set straight, it comes loose on the Platen and it wrinkles, and results in shifting. Set the media straight referring to the User's Manual.
1
The media is set tilted
Set the media correctly
2
Encoder Scale is dirty/broken
Clean or replace Encoder [3-12 ENCODER SCALE When Encoder Scale is not read correctly, printing position Scale REPLACEMENT] may shift.
3
Encoder Module is dirty/broken
Clean or replace Encoder Module
4
Head is out of adjustment Head Alignment
5
Bad contact of Flexible cable
User's Manual
When Encoder Scale is not read correctly, printing position may shift. [4-4 HEAD ALIGNMENT]
Refix / Replace the Flexible cable
If the Heads are not aligned or Horizontal adjustment is not performed properly, the color shifting occurs. If the Flexible cable is not fixed correctly, the Head moves incorrectly and results in the shifting in printing.
6-2
6-4 INK DROPS ON THE MEDIA NO
CHECKING POINT
ACTION
REFERENCE
OUTLINE When foreign substances such as fiber dust are stuck on the surface of the Head, Ink sometimes leaks from it. Wipe the surface of Head with a cleaning stick.
1
Foreign substances
Manual Cleaning
2
Media strikes Head
Use the media clamps/ Replace with a suitable media
If media tends to curl or become bumpy due to the Ink absorption, the Head sometimes strikes the media while printing and it causes the Ink dropping problem.
Perform [PERIODIC CL]
User's Manual
If media produces static electricity easily, the ink tends to remain on the head surface while printing and results in ink dropping. When this is set to [1 min] to [990 min], automatic cleaning is performed while printing and it may prevent the ink dropping.
3
Static electricity of the media
User's Manual
4
Wiper wears out
Wiper Replacement
User's Manual
Cleaning does not work effectively with worn wiper. Therefore, foreign substances stuck on the head surface cannot be removed completely and the ink flows through it and results in ink dropping.
5
Broken ink tube
Ink Tube Replacement
[3-8 INK TUBE REPLACEMENT]
When the ink tube is broken, it is not possible to keep the ink line air tight and results in ink dropping.
6
Broken Head
Head Replacement
[3-1 HEAD REPLACEMENT]
When a head is broken mechanically such as a crack, it is not possible to keep the ink line air tight and results in the ink dropping.
6-5 VERTICAL BANDING NO
1
CHECKING POINT Encoder Scale is dirty
2
LM Guide is dirty
3
There is dirt in the teeth of the gear
ACTION
REFERENCE
OUTLINE
When there is scratch or dirt on the Encoder Scale, the Clean / Replace Encoder [3-12 ENCODER SCALE printing image could be affected and the vertical bandings Scale REPLACEMENT] appear at the position where there is scratch or dirt.
Clean LM Guide
When the sliding resistance with the moving Head Carriage increases partly due to some dirt on the LM Guide, it may affect the printing at the position where there is dirt and the vertical banding may appear.
Clean the gear
When there are foreign substances on the teeth of the gear, the movement of the Head Carriage changes at the position where there is dirt. And it results in the periodical vertical banding.
6-6 MISSING DOT OR DEFLECTED-FIRED DOT APPEARS WHEN PERFORMING PRINTING WITH LONG DELAY NO
1
CHECKING POINT Check the main power switch
ACTION Do not switch off the main power
REFERENCE User's Manual
6-3
OUTLINE When the main power is off, the maintenance flushing is not performed and it may cause the Head nozzle clogging. Make sure to power on/off with only the sub power switch for daily use.
6-7 Print & Cut Misalignment Ideal Conditions
The above illustration shows the ideal print and cut conditions where the red stars signify the printed image and the black lines signify the cut path. Since the actions to be taken are different depending on the conditions of shifting, check how cutting is shifted first and take appropriate actions. Most of the actions can be done by users.
Symptom 1 : Cut is Shifted in the Same Direction for the Same Amount
Possible Causes Print & Cut adjustment is not correctly done. Actions 1. Perform [ADJUST BI-DIR] in the User menu. 2. Perform [PRINT-CUT ADJ.] in the User menu.
Symptom 2 : Cut is OK at Right Side but is Getting Shifted as It Goes to the Left Side
Possible Causes 1. Expansion/Contraction of the Encoder Scale 2. There is some setting value other than 0 set in [CUTTING MENU]>[CALIBRATION]>[SCAN SETTING]. 3. Expansion/Contraction of the media Actions 1. Enable [CUTTING MENU]>[AUTO ENV.MATCH] in the User menu. 2. Set 0 in [CUTTING MENU]>[CALIBRATION]>[SCAN SETTING] in the User menu. 3. Perform [ADJUST BI-DIR] in the User menu. 4. Perform [PRINT-CUT ADJ.] in the User menu. 5. Use the crop marks.
6-4
Symptom 3 : Cut is OK at Lead Edge but is Getting Shifted as It Goes to the End of Print
Possible Causes 1. There is some setting value other than 0 set in [CUTTING MENU]>[CALIBRATION]>[FEED SETTING]. 2. Expansion/Contraction of the media 3. Strong back tension of the heavy roll media causes the media to be fed less than it should be when printing. Actions 1. Set 0 in [CUTTING MENU]>[CALIBRATION]>[FEED SETTING] in the User menu. 2. Prefeed the media to make it unrolled before starting a printing to decrease the back tension. 3. Use the crop marks. 4. Divide the file into 2 or more and output them as separate jobs in order to make the feeding distance of each job shorter.
Symptom 4 : Symptom1, 2 and 3 are Mixed or Details are Not Clear
Actions 1. Enable [CUTTING MENU]>[AUTO ENV.MATCH] in the User menu. 2. Set 0 in [CUTTING MENU]>[CALIBRATION]>[SCAN SETTING] and [FEED SETTING] in the User menu. 3. Perform [ADJUST BI-DIR] in the User menu. 4. Perform [PRINT-CUT ADJ.] in the User menu. 5. Prefeed the media to make it unrolled before starting a printing to decrease the back tension. 6. Decrease [SPEED] and [UP-SPEED] in [CUT CONFIG]. 7. Divide the file into 2 or more and output them as separate jobs in order to make the feeding distance of each job shorter. 8. Use the crop marks. 9. Adjust the belt tension.
6-5
Symptom 5 : Cut is Shifted When Using Crop Marks
Possible Causes 1. Crop-cut adjustment is not correctly done. 2. Crop mark sensor adjustment is not correctly done. Actions 1. Perform [ADJUST BI-DIR] in the User menu. 2. Perform [CROP-CUT ADJ.] in the User menu. 3. Perform the crop mark sensor adjustment by executing [CROPMARK SENS]>[OUTLEVEL CHECK] in the Service menu.
6-6
6-8 POOR CUTTING QUALITY (STITCH CUT, DISTORTED CUT, MISMATCHED START AND END POINTS) NO
CHECKING POINT Blade Holder is fixed loose
ACTION Fix the Blade Holder tightly.
2
Blade-offset setting is not correct
Set the blade-offset correctly.
3
Cutting force is not correct
Tool pressure adjustment
4
Middle Pinch Rollers are Use the Middle Pinch not used Rollers.
5
Blade tip is worn out
Replace the Blade
6
Blade Holder tip is caught by the media
Don't use the Blade Holder tip
7
Bearing inside Blade Holder doesn't rotate smoothly
Replace the Blade Holder
8
Scratch in Cutter Protection
Replace the Cutter Protection
9
Tool height is not correct Adjust the tool height
[4-12 TOOL HEIGHT ADJUSTMENT]
10
Tool doesn't move up/down smoothly
Replace the Tool Carriage
[3-4 TOOL CARRIAGE REPLACEMENT]
11
Tool Carriage is loose
Replace the Tool Carriage
[3-4 TOOL CARRIAGE REPLACEMENT]
12
Holder part of Tool Carriage is loose
Replace the Tool Carriage
[3-4 TOOL CARRIAGE REPLACEMENT]
1
13
Backlash of Motor Gear Adjust Backlash
14
Belt Tension is not correct
Belt Tension Ajustment
15
Solenoid IC on Servo Board is damaged
Replace IC23 on the Servo Board
REFERENCE
OUTLINE
[4-13 TOOL PRESSURE ADJUSTMENT] When using only left and right pinch rollers, middle part of the media won't follow both edges when the media is fed and this may affect the cutting quality.
Depending on the surface condition or the types of media, Blade Holder tip gets caught by the vinyl and it results in stitch cut.
When there is a backlash at the Scan motor or Feed motor, Tool Carriage and Grit Roller will be driven unstable and results in symptoms such as mismatched start and end points.
When the driver IC that drives solenoid is damaged, rarely abnormal tool pressure is given. In this case, the blade hits the bed and jumps when it goes down and it results in stitch cutting.
6-9 MEDIA SKEW NO
CHECKING POINT
ACTION
REFERENCE
OUTLINE
1
Media Flanges are not fixed by the stoppers
Fix the Flanges with the User's Manual stopper
Media Flanges are fixed with the stoppers. If they are not fixed, Media roll shifts left and right while it is fed and it may result in media skew.
2
Flanges are not set correctly to the Media
Set the Media Flanges again
User's Manual
When the flanges are not fully put in the media tube, Media is fed tilted and it may result in Media shifting.
3
Media is not set straight Setup Media again to the machine
User's Manual
The most effective measure against Media shifting is to set Media straight to the machine. Especially on lengthy printing, small tilt of Media setup results in big Media shifting while printing.
4
Grit Roller is dirty
5
Pinch Roller is worn out Replace the Pinch Roller
6
Grit Roller is loose
When dust such as pieces of vinyl is stuck to the Grit Roller, ability to hold Media decreases and it results in Media shifting. Use a brush to clean the Grit Roller.
Clean the Grit Roller
[3-14 PINCH ROLLER REPLACEMENT]
Fix the Grit Roller
6-7
When pinch rollers wear out, ability to hold media decreases and it results in media shifting. Referential time for replacing Pinch Roller is 24 months.
6-10 MOTOR ERROR NO
CHECKING POINT
ACTION
REFERENCE
OUTLINE
Remove cause of Media Jam
1
Media Jamming
2
Back tension of media is Use appropriate media too high
When using hard-to-unroll or too heavy media, Motor Error occurs due to the too much load for feeding the media.
3
There is a dirt in teeth of Drive Gear
Clean Drive Gear
When the Drive Gear has some dirt on its teeth and cannot rotate, Motor Error occurs.
4
Broken/life of the Motor
Motor replacement
5
Broken Servo Board
Servo Board replacement
6
Power Supply for Motor is Replace the switching broken power supply
[3-5 CARRIAGE MOTOR When the Motor is broken or reaches its life, the Motor cannot REPLACEMENT] follow the order from the CPU and it results in a Motor Error. When the Motor Driver is broken, the power supply voltage for the motor is not supplied and the motor cannot move. It results in a Motor Error. [3-9 BOARDS REPLACEMENT]
When the Power Supply voltage for the Motor is not supplied, the Motor cannot move and it results in a Motor Error.
ERROR DESCRIPTION
SCAN MOTOR ERROR CODE : 0000 0000 Error detected at first Error detected as a result No. 0001
0004
0008
MEANING CAUSE Feed Motor Deviation Error (The order from the CPU does not match the < External factors > feedback of the Feed Motor.) 1. Media Jamming 2. Carriage is moved by hands. Feed Motor Overcurrent Error 1 3. Carriage runs into a thing/hand. (Big load is put on the motor movement 4. Media is stuck because it is caught by the paper pipe. instantaneously.) 5. Media is pulled forcedly. Feed Motor Overcurrent Error 2 6. Loaded Media is too heavy. (A little load is put on the motor movement for a long time.) < Machine factors >
0005
0001 and 0004 occurred at the same time.
0009
0001 and 0008 occurred at the same time.
0010
Scan Motor Deviation Error (The order from the CPU does not match the feedback of the Scan Motor.)
0040
0080
1. The grease lubrication of the motor gear is not enough. 2. Motor is broken/Life. 3. Servo Board is broken. 4. Tool Carriage fixation to the belt is loose.
Scan Motor Overcurrent Error 1 (Big load is put on the motor movement instantaneously.) Scan Motor Overcurrent Error 2 (A little load is put on the motor movement for a long time.)
0050
0010 and 0040 occurred at the same time.
0090
0010 and 0080 occurred at the same time.
6-8
6-11 HEATER / DRYER TEMPERATURE DOES NOT GO UP NO
CHECKING POINT
ACTION Set up the media.
REFERENCE
OUTLINE
1
The media is not loaded
User's Manual
2
Inappropriate Check the temperature temperature is set on the setting machine
3
Media width is too small
Use a wider media
When media is narrow, the air-cooling effect by the vacuum fan increases and it takes time for the heater temperature to go up.
4
Environmental temperature is low
Raise the environmental User's Manual temperature
In cold environment, it may take a long time or the Heater may fail to reach the preset temperature. Suggest using the machine under the environment from 20 to 32 °C.
5
The voltage of power supply is unstable
Check the voltage
If the voltage is unstable, the heater cannot function fully.
6
Bad contact or cut line on the cable between the Re-fix / Replace the Heater Unit and Main cable Board
If the cable between the Heater unit and Main Board is broken, the Heater temperature does not rise. Check the connection of the each cable or replace it if it is broken.
7
Fuse on the power board Replace the fuse on the is broken power board
The temperature of the Heater does not rise if the Fuse FS300 or FS301 on the power board is burned out. FS300 is for the print heater and FS301 for the dryer.
8
Power Board is broken
The Heater does not work correctly because the signal to the Heater is not transferred correctly.
User's Manual
Replace the power board
When the setting of print heater/dryer is off, the Heater does not operate.
6-12 PROBLEM IN NETWORK (RIP DOES NOT RECOGNIZE THE PRINTER) NO
CHECKING POINT
ACTION
REFERENCE
OUTLINE
1
Turn off the main power and restart the printer
It can be solved by restarting the printer with the main power. Try it several times.
2
Refix the cable
It can be solved by refixing the network cable. Try it several times.
3
Network problem
Connect them directly with a crossover cable.
4
Main board is damaged
Replace the main board.
6-9
The problem may be in the network when they are connected through LAN. It can be identified whether the problem is on the printer or the network, by connecting the PC and the printer directly with a crossover cable. Main board may be damaged if the problem is not solved by the measures above.
6-13 ERROR MESSAGE NO
CHECKING
ACTION
REFERENCE
Restart the machine
1
2
OUTLINE Restart the machine and see if the same error occurs again.
service call Refer to [6-14 SERVICE [6-14 SERVICE CALL] CALL] Restart the machine
Restart the machine and see if the same error occurs again.
Upgrade the firmware to the latest version
Check the revision record of the firmware version and upgrade it if the error has been solved in the firmware.
Internal Error
6-14 SERVICE CALL CODE
0002
0004
CONTENTS Disorder of communication with Sub CPU This occurs when the Sub CPU is not detected after turning on the machine
CAUSE Servo Board does not work correctly. Sub CPU does not work correctly. There is a bad connection between Main Board and Servo Board.
Sub CPU SRAM error An error occurs while downloading a program for sub CPU.
SRAM is broken. Servo Board does not work correctly. Sub CPU does not work correctly. There is a bad connection between Main Board and Servo Board. A noise on a signal.
An error occurs when trying to connect with sub CPU.
A noise on a signal while sending a command. Sub CPU was reset to default. Tried to communicate when Sub CPU was reset to default.
0005
0006
Servo Board does not work correctly. Sub CPU does not work correctly. There is a bad connection between Main Board and Servo Board. A noise on a signal while sending a command. Sub CPU was reset while sending a command. There is a problem with synchronizing serial Servo Board does not work correctly. Sub CPU does not work correctly. communication to Sub CPU. There is a bad connection between Main Board and Servo Board. A noise on a signal. An error occurs while sending a command.
0007
0008
0010
0101
0102
0103
Check cable connection between Main Board and Servo Board. Check the other cable connections of Servo Board. Servo Board replacement Main Board replacement Flexible cable replacement Check the firmware is installed into Network I/F. Main Board replacement Complete Limit Position Initialize correctly.
Network I/F Initialize has not been completed. Limit Position Initialize in the Service Mode has not been done.
Network I/F does not work correctly. Firmware for Network I/F is not installed. Limit Position Initialize has not been done. Limit Position Initialize is ended before it is completed.
Even though the machine carries out the regular movement, the output of Head Lock Sensor does not reach the expected value. Even though the machine carries out the regular movement, the output of Limit Sensor does not reach the expected value. Tool Carriage Connection Error
Head Lock Sensor does not work correctly or Head Lock Sensor replacement is broken. Check the mechanical backlash or loose with the scan axis related parts. Limit Sensor does not work correctly or is Limit Sensor replacement broken. Check the mechanical backlash or loose with the scan axis related parts. Check the mechanical Backlash or loose with the Tool Fault of Tool Carriage Connection Carriage part. Loose of Connection Part Connection Part Replacement Fault of the Limit Position Initialize value Limit Position Initialize Limit Sensor does not work correctly or is broken. Check the mechanical Backlash or loose with the Tool Fault of Tool Carriage Connection Carriage part. Loose of Connection Part Connection Part Replacement Fault of the Limit Position Initialize value Limit Position Initialize Limit Sensor does not work correctly or is broken. Carry out Linear Encoder Setup in service menu. Linear Encoder Setup has not been done. Linear Encoder Setup is ended before it is completed.
0105
Machine fails to disconnect the Tool Carriage from the Head Carriage. 0106
Linear Encoder Setup has not been done. 0107
ACTION Check cable connection between Main Board and Servo Board. Check the other cable connections of Servo Board. Servo Board replacement Main Board replacement Flexible cable replacement Servo Board replacement Check cable connection between Main Board and Servo Board. Check the other cable connections of Servo Board. Servo Board replacement Main Board replacement Flexible cable replacement Check cable connection between Main Board and Servo Board. Check the other cable connections of Servo Board. Servo Board replacement Main Board replacement Flexible cable replacement Check cable connection between Main Board and Servo Board. Check the other cable connections of Servo Board. Servo Board replacement Main Board replacement Flexible cable replacement
6-10
CODE
0109
0110
0111 0112
0130
0135
0140
0145
CONTENTS Even though the machine carries out the regular movement, the output of the Wiper Sensor does not reach the expected value.
CAUSE Wiper Motor error Defect of Wiper Unit Defect of Wiper Sensor Cut-line or short-circuit of cable and Flexible cable Read error of Linear Encoder. Input value from Linear Encoder is not changed by the Linear Encoder origin setup. Read error of Encoder on Scan Motor side. When Motor stops during printing, expected Belt is not fixed to Head Carriage firmly. movement is not completed on some head.
This error occurs when the machine Crop-Cut Adjustment in the Service menu performs the Auto Crop Mark Detection has not been performed. Communication error with Cartridge IC driver Cartridge IC driver is broken. Cartridge IC driver cable has short circuited or cut-line. There is a problem with Thermistor for Print Thermistor cable has short circuited or cutline. Heater Thermistor has a problem. Print Heater temperature has reached 60°C Print Heater cable connection has a problem. Thermostat has a problem. and above Thermistor has a problem. There is a problem with Thermistor for dryer Thermistor cable has short circuited or cutline. Thermistor has a problem. Dryer cable connection has a problem. Dryer temperature has reached 80°C and Thermostat has a problem. above Thermistor has a problem.
6-11
ACTION Wiper Motor Replacement Wiper Unit Replacement Wiper Sensor Replacement Cable and Flexible cable Replacement Confirm whether Encoder Scale is between the slit of Encoder Module in a whole width of the machine. Check cable connection between Linear Encoder Board and Main Board. Confirm connection between Belt and Carriage. Linear Encoder replacement Scan Motor replacement Main Board replacement Carry out Crop-Cut Adjustment in service menu. Ink cartridge IC sensor replacement
Check cable connection around Thermistor. Thermistor replacement Check Print Heater Check Thermostat Check Thermistor Check cable connection around Thermistor Thermistor replacement Check Dryer Check Thermostat Check Thermistor
7 Service Activities 7-1 INSTALLATION CHECK LIST VP-540/300 INSTALLATION CHECK LIST Date : User Name :
Serial Number :
Checking for Installing Place
There is a space necessary for installing the machine as follows.
2400 mm (8 ft.)
7 650mm (2.17 ft.)
VP-540: 3300mm (11ft.) VP-300: 2700mm (9 ft.)
Install the machine in a location that is level, stable, and able to bear the weight of the machine. The total weight of the machine may reach 160 kg (353 lb.) or more (120 kg (265 lb.) or more for the 30-inch model). Installation in an unsuitable location may cause a major accident, including tipover, fall, or collapse. Never install out of doors or in any location where exposure to water or high humidity may occur. Current leakage may cause electrical shock, electrocution, or combustion and fire. Never install close to any flammable object or in a gas-filled location. It causes a risk of combustion or explosion. Install in a clean, brightly lit location. Conduct operations in a clean, brightly lit location. Working in a location that is dark or cluttered may lead to an accident, such as becoming caught in the machine as the result of an inadvertent stumble. Position so that the power plug is within immediate reach at all times. This is to enable quick disconnection of the power plug in the event of an emergency. Install the machine next to an electrical outlet. Also, provide enough empty space to allow immediate access to the electrical outlet. Ensure adequate ventilation for the work area. Failing to perform ventilation may result in a health hazard or danger of combustion due to ink fumes.
7-1
Unpacking
Manual etc.
CD-ROM etc.
7
7-2
Checking the Accessories
Power cord: 1
Arm (right): 1
Stand leg: 1
Hexagonal
Shafts: 2
Pipe: 1
tray: 1
Stoppers: 2
Short media clamps : 2 (left and right)
wrench: 1
Ink-cartridge
Arm (left): 1
Long media clamps : 2 (left and right)
Casters: 2
Bolts : 26
Media flanges: 2
* Installed on the machine
Blade: 1
Middle pinch rollers: 5 (VP-540)
Blade holder: 1 Pin:1
Replacement blade for separating knife: 1
2 (VP-300) * Installed on the machine
Drain bottles: 2
SOL INK cleaning
Software RIP: 1
User’s Manual: 1
cartridges: 2
Cleaning kit
Setup Guide: 1
Cleaning sticks: 10
7-3
Tweezers: 1
Replacement wipers: 2
7
Installation and Preparation Set up following items in reference to the Setup Guide [3.Assembling and Installing] to [7. Network Settings]. Assemble the Stand Attach the Shafts Install the Drain Bottle Revised 1
!! IMPORTANT !! Be careful not to pinch the drain tube. Drain Tube NG)
OK)
OK)
Drain Bottle
Drain Bottle
Drain Bottle
VP-540 : ZV71196 and below VP-300 : ZV70554 and below
7
Drain Tube
Cable tie
VP-540 : ZV71197 and above VP-300 : ZV70555 and above
Attach the Ink-cartridge Tray Remove the Packing Materials Connect the Cables Install the Ink Cartridges !! IMPORTANT !! Shake the Ink Cartridge a few times gently before installing to the machine. Install the Blade Make the Network Settings
IP address of PC IP address of VP-540/300
Revised 1
Upgrading the Firmware Upgrade the firmware to the latest version. Revised 5
Setting Date and Time
Go to SERVICE MENU > SUB MENU > CLOCK and set date and time to the local time. SERVICE MENU SUB MENU
SUB MENU CLOCK
CLOCK DATE
DATE 05/09/10 [Year/Month/Day]
CLOCK
TIME
7-4
TIME 01:01:59
DATE 05/09/10 [Year/Month/Day]
TIME 01:01:59
Installing Roland Versaworks
Install Roland VersaWorks in reference to the Quick Start Guide. System requirements for installing the software Operating system : Windows XP Professional Service Pack 1 or later, or Windows 2000 Service Pack 4 or later CPU : Pentium 4 2.0 GHz or faster Memory (RAM) : 512MB and above (1GB or more recommended) Monitor : High-resolution SXGA (1,280 x 1,024 pixels) or better display recommended Free hard-disk space required as a working space : 40 GB or more recommended Hard-disk file system : NTFS format
Make the setting for Roland@NET Select the check box [Download Updates Automatically and Notify] if the customer accepts it. Power-saving setting on PC Turn off the PC's Power-saving functions which make the PC goes stanby or sleep. It may stop a job being output. Basic Operation Explain following items in reference to the User's Manual.
Switching the power on and off Main power switch
Keep the Loading Lever turned up while not using the machine.
Sub power switch
!! IMPORTANT !! Leave the main power on at all times. Maintenance operation is automatically carried out every 24 hours while the machine is not in use. Use the sub power switch for the daily powering on and off.
7-5
7
Loading and cutting off media For the stable media feeding, place the middle pinch rollers above all the grit rollers that lie between the left and right pinch rollers.
!! IMPORTANT !!
Performing a sheet cut when the long media clamps are installed causes interference with the separating knife, which may result in malfunction or damage to the machine. When you use the long media clamps, set the [MEDIA CLAMP] menu item to [LONG] to disable the sheet cut. Settings for the Media Heating System !! IMPORTANT !! Do not set the print heater temperature too high. If the ink dries too fast, the diameter of the ink dots land on the media cannot expand enough and it may result in bandings. Starting printing or cutting - Pausing and canceling a printing or cutting - Setting a starting position of printing or cutting (Base posint setting)
7
Printing test and cleanings - Test print - Normal cleaning - Medium cleaning - Powerful cleaning Large amount of ink is consumed for the Powerful cleaning. Checking for remaining Ink - Explain the [EMPTY MODE]. !! IMPORTANT !! The remaining ink amount shown on the machine and RIP is only an approximate guide, which may
differ somewhat from the actual amount remaining. Installation & Handling of the ink cartridges !! IMPORTANT !! - Shake the cartridge gently before installing a ECO-SOL MAX ink cartridge. - Be sure to replace with an item of identical type. Never mix items of different types.
- Never leave the machine with any ink cartridge removed. The print heads may become clogged. - Never frequently insert and remove an ink cartridge. Air may leak into the ink tube and be a cause of missing dots. - When printing is paused, the coloring at the seam may be altered when printing resumes. Before you perform lengthy printing, check the amount of ink remaining in the ink cartridges. - Never store ink at any locations where high temperature may occur or exposed to open flame. Performing a cutting - Test Cut - [CUTTING PRIOR] menu - Adjusting the cutting conditions (Blade Force, Cutting Speed, Blade Offset, Tool-up Speed)
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Job outputting from Roland VersaWorks Explain each procedure as follows on a job outputting from Roland VersaWorks. Printing Cutting !! IMPORTANT !! Never use the Media Clamps during cutting.
Printing and cutting
During a print & cut, the cap of the cutter holder may scratch and damage the printed surface. Turn the cap of the blade holder to adjust the amount of blade extension or use the Dry Time setting on RIP as necessary.
Printing and cutting using Crop Marks (Refer to the User's Manual[4-9 Performing Printing and Cutting Separately]) - Automatic alignment with Crop Marks - Manual alignment with Crop Marks
When printing and cutting are performed using Crop Marks, misalignment of cutting caused by media stretch/shrinkage can be avoided.
Adding Media Profiles
Explain the procedure of adding Media Profiles of third-party media. Downloading Media Profiles from the website. Adding Media Profiles to Roland VersaWorks.
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Functions for optimizing printing and cutting Explain the following items referring to the User's Manual.
Optimizing printing to match Media thickness - Head height (VP-540 only) - Bi-direction adjustment - Feed calibration !! IMPORTANT !! - These adjustments are required for each Media individually. - If you are setting Feed Calibration on your machine, check in advance that [Use Printer Settings] is set on Roland VersaWorks.
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Optimizing printing and cutting to match Media thickness - Bi-direction adjustment - Print/Cut position adjustment !! IMPORTANT !! - These adjustments are required for each media and also when the head height is changed. - Make sure to perform Bi-direction adjustment before Print/Cut position adjustment.
Correcting misalignment for printing and cutting when using Crop Marks - Bi-direction adjustment - Crop-Cut adjustment !! IMPORTANT !! - These adjustments are required when printing and cutting using Crop marks are not aligned. - Make sure to perform Bi-direction adjustment before Crop-Cut adjustment.
[AUTO ENV.MATCH] function
!! IMPORTANT !! This function is for correcting the Print & Cut misalignment caused by the stretch/shrinkage of Encoder Scale. Make sure to set it to [ENABLE] at all times.
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Calibration for cutting
!! IMPORTANT !! During Print & Cut, [CALIBRATION] in the [CUTTING MENU] is to be set to [0]. It may cause a misalignment of printing and cutting. This calibration is to be used only when performing cutting only.
Preset function All menu items listed below can be saved in Presets. It is useful to have saved settings that are different by media. - Temperature setting of Heater/Dryer - [EDGE DETECTION] - [SCAN INTERVAL] - [VACUUM POWER] - [FULL WIDTH S] - [FEED FOR DRY] - [CALIBRATION] (in the [CUTTING MENU]) - Cutting conditions - [ADJUST BI-DIR] - [CALIBRATION] (for printing) - [PRINT-CUT ADJ.] - [CROP-CUT ADJ.] - [PREHEATING]
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Maintenance
Explain the following items referring to the User's Manual. Disposing of discharged ink [CHECK DRAIN BOTTLE] message appears when a certain amount of discharged fluid collects in the bottle.
!! IMPORTANT !! - When you dispose of discharged ink, make sure to reset the discharged-fluid count from [MENU] > [SUB MENU] > [MAINTENANCE] > [DRAIN BOTTLE] and press the [ENTER] key. Otherwise, "CHECK DRAIN BOTTLE" message appears at the inappropriate timing. - Never place discarded fluid in the location close to fire. - To store discharged fluid temporarily, use the included drain bottle or durable sealed container such as a metal can or polyethylene tank, and cap it tightly. - Dispose of discharged fluid properly, in accordance with your local laws.
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Cleaning the parts other than the print heads - Pinch Rollers - Grit Rollers - Platen !! IMPORTANT !! Never use gasoline, alcohol, thinner, or any other flammable materials.
Cleaning using the cleaning kit !! IMPORTANT !! This is very important work for maintaining the heads in good condition and must be done periodically.
Replacing the wipers Replacing the blade Replacing the separating knife
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Explain the following items referring to the Setup Guide. Temperature and humidity Specified temperature and humidity must be maintained even while not in use. When the temperature is too high, the alteration of ink may damage the machine. And, when it is too low, frozen ink may damage the print heads. While in use: Temperature 20 to 32 C , Humidity 35 to 80% (Non-condensing) While not in use: Temperature 5 to 40 C , Humidity 20 to 80% (Non-condensing) When not in use for a prolonged period Transporting the unit When transporting the unit, head cleaning is required and you need 2 cleaning cartridges for it. !! IMPORTANT !! Fill ink within one week after transporting. If the machine is left without ink, the nozzles on the heads may get clogged.
Others
Explain to refer to the User's Manual when a error message is displayed. And also explain to switch off and on the machine and check what happens before calling for inquiry when [SERVICE CALL] is displayed, since it occasionally solves the problem just by restarting. Explain the procedure of capping the print heads referring to the User's Manual [5-5 The Print Heads Stopped Moving]. When the print carriage does not return to the standby position, capping needs to be done manually by user.
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Consumable Parts and Replacement Cycle
Parts Name
Replacement Cycle
Printing Head
6 billion shots / nozzle (6,000,000 kshots) * Damper needs to be replaced together with the Head replacement.
Wiper
6 months, Wiping 3000 times or Rubbing 100 times
Carriage Motor
1500 hours
Cap Top
6 months
Ink Tube
3000 hours
Sponge for Wiper
12 months
Lithium Battery
24 months
Cutter Protection
Replace it depending on the degree of scratches on it.
Pinch Roller
Replace it depending on the degree of wear of its rubber part.
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7-2 Maintenance Check List VP-540/300 Maintenance Check List Date : User :
Serial Number :
Check Items
Operation Points
Check
Interview the customer
Ask the customer if there is something that he/she is concerned about.
Done
Output / Get report before maintenance
Get report with [Get Report] of the Peck, or print [ALL] Report in the Service menu.
Done
If large amount of ink is discharged in the drain bottle, dispose of it and give an explanation to the customer. Make sure to reset the dischargedink count.
Good
Check drain bottle
Upgrade the firmware to the latest version
Upgrade the firmware if the installed firmware is not the latest version.
OK
Determine if they should be replaced based on the SHOT COUNT in the History Report, the test print result and the customer's interview. Replacement Cycle : 6 billion shots/Nozzle
Good
Perform a manual cleaning by using cleaning sticks and cleaning liquid.
Cleaning Done
Head
Output the test patterns for BIAS, VERTICAL, HORIZONTAL and BIDIR. DEFAULT to check the error, and perform adjustment if necessary.
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Check Mechanical Parts
Reset
Replacement Done
Reset
Good Adjustment
Determine if it should be replaced based on MOTOR ERROR and MOTOR HOURS S in the History Report, the motor sound heard while printing the report and the customer's interview. Put some grease (FLOIL G902) on the gear if you replace the motor. Replacement Cycle : 1,500 hours
Good
Cleaning Done
Cleaning Wiper
Determine if it should be replaced based on the deformation or the time period from the last replacement. If replacement is unnecessary, clean them manually using the Roland cleaning stick and cleaning liquid. Replacement Cycle : 6 months, Wiping count 3,000 times or Rubbing count 100 times.
Cap Top
Determine if it should be replaced based on the performance of the cleaning or the time period from the last replacement. If replacement is unnecessary, clean them manually using the Roland cleaning stick and cleaning liquid. Replacement Cycle : 6 months
Sponge for Wiper
Determine if it should be replaced based on its appearance or the time period from the last replacement. Replacement Cycle : 12 months
Replacement Done
Wiper Scraper
Clean it manually using the Roland cleaning stick and cleaning liquid. Replace it as necessary.
Cleaning Done Replacement Done
Lithium Battery
Replacement Cycle : 24 months
Carriage Belt
Check if the carriage belt doesn't touch the the flanges of the drive pulley and idle pulley when the head carriage moves in the full width. Adjust the belt position, if necessary.
Carriage Motor
Check Consumable Parts
Disposed
Replacement Done Reset
Replacement Done
Good Cleaning Done Replacement Done
Good
Good Replacement Done Good Adjustment Done
Check the belt tension and adjust it if necessary.
Good
Pinch Roller
Check if it is not worn out, it does not have dirt on it and it rotates smoothly.
Good
Grit Roller
Remove foreign substances stuck on it by using a brush.
Done
Cutter Protection
Replace it depending on degree of scratches on it.
Replacement Done
Good Replacement Done
Check printing
Check that there is no problem with the printing operation and printing result.
Done
Check cutting
Check that there is no problem with the cutting operation and cutting result.
Done
Output / Get report after maintenance
Get report with [Get Report] of the Peck, or print [ALL] Report in the Service menu.
Done
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Adjustment Done
7-3 Specifications Main unit specification VP-540 Printing technology Media Width Thickness Roll outer diameter Roll weight Core diameter Printing/cutting width (*1) Ink cartridges Types Colors Printing resolution (dots per inch) Cutting speed Blade force Cutting blade Type Blade offset Software resolution (when cutting) Distance accuracy (when printing) (*2) (*3) Distance accuracy (when cutting) (*3)
Repeatability (when cutting) (*3) (*4) Alignment accuracy for printing and cutting (*3) (*5) Alignment accuracy for printing and cutting when reloading media (*3) (*6) Media heating system (*7) Connectivity Power-saving function Power requirements Power consumption During operation Sleep mode Acoustic noise level During operation During standby Dimensions (with stand) (*8) Weight (with stand) Environmental Power on (*9) Power off Accessories
VP-300 Piezoelectric inkjet
210 to 1,371 mm (8.3 to 54 in.)
182 to 762 mm (7.2 to 30 in.)
Maximum 1.0 mm (39 mil) with liner, for printing Maximum 0.4 mm (16 mil) with liner and 0.22 mm (9 mil) without liner, for cutting Maximum 180 mm (7 in.) Maximum 20 kg (44 lb.)
Maximum 30 kg (66 lb.)
50.8 mm (2 in.) or 76.2 mm (3 in.) Maximum 736 mm (29 in.)
Maximum 1,346 mm (53 in.)
220-cc cartridge / 440-cc cartridge Four colors (cyan, magenta, yellow, and black) Maximum 1,440 dpi 10 to 300 mm/s 30 to 200 gf Roland CAMM-1 series compatible 0 to 1.5 mm (0 to 0.059 in) 0.025 mm/step Error of less than 0.3% of distance traveled, or 0.3 mm, whichever is greater Error of less than 0.4% of distance traveled, or 0.3 mm, whichever is greater When distance correction has been performed (when the setting for [CALIBRATION] - [CUTTING ADJ.] has been made): Error of less than 0.2% of distance traveled, or 0.1 mm, whichever is greater 0.1 mm or less 0.5 mm or less Error of less than 0.5% of distance traveled, or 3 mm, whichever is greater Print heater, setting range for the preset temperature: 30 to 45 C (86 to 112 F) Dryer, setting range for the preset temperature: 30 to 50 C (86 to 122 F) Ethernet (10BASE-T/100BASE-TX, automatic switching) Automatic sleep feature AC 100 to 120 V 10%, 8.3 A, 50/60 Hz or AC 100 to 120 V 10%, 5.8 A, 50/60 Hz or AC 220 to 240 V 10%, 4.3 A, 50/60 Hz AC 220 to 240 V 10%, 3.0 A, 50/60 Hz Approx. 1,110 W
Approx. 780 W
Approx. 34 W
Approx. 33W
64 dB (A) or less (according to ISO 7779)
64 dB (A) or less (according to ISO 7779)
40 dB (A) or less (according to ISO 7779)
40 dB (A) or less (according to ISO 7779)
2,310 (W) x 740 (D) x 1,125 (H) mm 1,700 (W) x 740 (D) x 1,125 (H) mm (90.9 (W) x 29.1 (D) x 44.3 (H) in.) (66.9 (W) x 29.1 (D) x 44.3 (H) in.) 109 kg (240 lb.)
87.5 kg (193 lb.)
Temperature: 15 to 32 C (59 to 90 F) (20 C [68 F] or more recommended), humidity: 35 to 80%RH (non-condensing) Temperature: 5 to 40 C (41 to 104 F), humidity: 20 to 80%RH (non-condensing) Exclusive stands, power cord, blade, blade holder, media clamps, media flanges, replacement blade for separating knife, cleaning kit, software RIP, User's Manual, etc.
*1 The length of printing or cutting is subject to the limitations of the program. *2 With Roland PET film, print travel: 1 m Temperature: 25 C (77 F), humidity: 50%
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*3 Not assured when the print heater or dryer is used. *4 The following conditions must be met: Media type: Media specified by Roland DG Corp. Roll media must be loaded on the shaft. [PREFEED] menu item must be set to "ENABLE." Side margins: 25 mm or more for both the left and right margins Front margin: 35 mm or more Excluding expansion/contraction of the media Range for assured repetition accuracy 54-inch model For media with a width exceeding 610 mm: Length 4,000 mm For media with a width of 610 mm or less: Length 8,000 mm 30-inch model Length 3,000 mm *5 Provided that media length is under 3,000 mm Temperature: 25 C (77 F) Excluding possible shift caused by expansion/contraction of the media and/or by reloading the media. *6 Media type : Roland PET film Data size: 1,000 mm in the media-feed direction, 1,346 mm (54-inch model) or 736 mm (30-inch model) in the carriage-movement direction No lamination Automatic detection of crop marks at 4 points when media is reloaded. During cutting, [PREFEED] menu item must be set to "ENABLE." Temperature: 25 C (77 F) Excludes the effects of slanted movement and of expansion and contraction of the media.
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Warm-up is required after powerup. This may require 5 to 20 minutes, depending on the operating environment. Depending on the ambient temperature and media width, the preset temperature may fail to be reached. *8 Depth when the included ink-cartridge tray is installed is 1,000 mm. *9 Operating environment Humidity (%) (no condensation) 80 55 35 0
Use in an operating environment with this range. 15 20 27 32 C ( F) (59) (68) (80.6) (89.6) Temperature
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