• Author / Uploaded
• silverdollar

• Categories
• Motor V6
• Bomba
• Inyección de combustible
• Válvula
• Máquinas

Citation preview

Common Rail Diesel - Repair Parts DRS Partner only!

11/2018

Change Management Version

Date

Comment

1.4

30.11.2018

Change management and tools per system implemented

Focused on the future

Focused on the future Working with us, you can look forward to good business. With our wide range of leading-edge products and comprehensive distribution network, we are perfectly set up to meet current and future demands. And we're always interested in hearing our partners' ideas and suggestions. Our innovative capacity and quality as an original equipment manufacturer are available to you in each product in the replacement parts range - for vehicle diagnostics, fuel systems, engine actuators and sensors. It's your guarantee of lasting success in the automotive world of tomorrow.

CR Pumps

5

DW10TD

6

DV4

10

DW10B

14

K9K EU4 / EU5

18

Lynx

22

Lion V6 Base

25

Lion V6 Upgrade / V8

29

VW

32

Puma Conus / Oldham / Keyway

36

DV6C PSA Start/Stop / Ford

38

CR Injectors

40

DV4

41

DW10B

42

K9K

43

Lynx

44

Accessories for CR Injectors

45

Tools for component repair

47

4

CR Pumps

CR Pumps

CR Pumps

DW10TD 5WS40018-Z, A2C20000502, 1920CG, 9658195080

Required Tools Description

Article number

Basic holder CR Pumps for shaft

2910000854400

Basic CR Pump shaft holder

2910000417700

Pump Fixture DW10TD / K9K EU4 / Lynx

X39-800-200-005

Mounting Tool Supply DW10TD / DV4

X39-800-200-010

Torque Wrench Adapter PCV/VCV

X39-800-200-003

Torque Wrench Adapter VCV

X39-800-200-002

Torque Wrench Adapter PCV

X39-800-200-001

Torque Wrench

To be purchased in specialized shops

Extractor (for Shaft Seal Ring)

To be purchased in specialized shops

Micrometer Gauge

To be purchased in specialized shops

Inside Calipers

To be purchased in specialized shops

Dial Gauge

To be purchased in specialized shops

Multimeter

To be purchased in specialized shops

6

CR Pumps

Image

Description

Article number

Pressure Control Valve DW10TD

A2C59506225

Volume Control Valve

X39-800-300-006Z

ITP DW10TD

X39-800-300-010Z

Cylinder Roller ITP DW10TD

X39-800-300-023Z

7

CR Pumps

Image

Description

Article number

High Pressure Elements DW10TD

X39-800-300-008Z

Gasket Kit High Pressure Elements DW10TD

X39-800-300-004Z

Repair Kit Thrust Plate DW10TD

X39-800-300-011Z

Repair Kit Flange DW10TD

X39-800-300-009Z

8

CR Pumps

Image

Description

Article number

Gasket Kit Flange DW10TD

X39-800-300-001Z

Set Connectors DW10TD

X39-800-300-002Z

Camshaft DW10TD

A2C59511247

9

CR Pumps

DV4 5WS40008-Z, 5WS40008, A2C20000727, 1920EP, 430735430, 2S6Q-9A543-A, 2S6Q9A543AF, 9685440880

Required Tools Description

Article number

Basic holder CR Pumps for shaft

2910000854400

Basic CR Pump shaft holder

2910000417700

CR Pump Fixture DV4

X39-800-200-006

Mounting Tool Supply DW10TD / DV4

X39-800-200-010

Torque Wrench Adapter VCV

X39-800-200-002

Torque Wrench Adapter PCV

X39-800-200-001

Torque Wrench Adapter PCV/VCV

X39-800-200-003

Extractor Control Disk DV4 / DW10B / K9K EU4 / EU5

X39-800-200-008

Torque Wrench

To be purchased in specialized shops

Extractor (for Shaft Seal Ring)

To be purchased in specialized shops

Micrometer Gauge

To be purchased in specialized shops

Inside Calipers

To be purchased in specialized shops

Dial Gauge

To be purchased in specialized shops

Multimeter

To be purchased in specialized shops

10

CR Pumps

Image

Description

Article number

Pressure Control Valve DV4

A2C59506225

Volume Control Valve DV4

X39-800-300-006Z

ITP DV4

X39-800-300-010Z

Cylinder Roller ITP DV4

X39-800-300-023Z

11

CR Pumps

Image

Description

Article number

High Pressure Elements DV4

X39-800-300-008Z

Gasket Kit High Pressure Elements DV4

X39-800-300-004Z

Repair Kit Thrust Plate DV4

X39-800-300-011Z

Repair Kit Flange DV4

X39-800-300-021Z

12

CR Pumps

Image

Description

Article number

Gasket Kit Flange DV4

X39-800-300-019Z

Set Connectors DV4

X39-800-300-015Z

Camshaft DV4

A2C59511248

13

CR Pumps

DW10B 5WS40809-Z, 5WS40163-Z, 5WS40380, A2C59511600, A2C20000598, A2C27100268, 36002487, 9688153080

Required Tools Description

Article number

Basic holder CR Pumps for shaft

2910000854400

Basic CR Pump shaft holder

2910000417700

Pump Fixture DW10B

X39-800-200-007

Fit-up aid Flange DW10B

X39-800-200-004

Torque Wrench Adapter PCV/VCV

X39-800-200-003

Torque Wrench Adapter VCV

X39-800-200-002

Torque Wrench Adapter PCV

X39-800-200-001

Extractor Control Disk DV4 / DW10B / K9K EU4 / EU5

X39-800-200-008

Torque Wrench

To be purchased in specialized shops

Extractor (for Shaft Seal Ring)

To be purchased in specialized shops

Micrometer Gauge

To be purchased in specialized shops

Inside Calipers

To be purchased in specialized shops

Dial Gauge

To be purchased in specialized shops

Multimeter

To be purchased in specialized shops

14

CR Pumps

Image

Description

Article number

Pressure Control Valve DW10B

A2C59506225

Volume Control Valve DW10B

X39-800-300-018Z

ITP DW10B

X39-800-300-010Z

Cylinder Roller ITP DW10B

X39-800-300-023Z

High Pressure Elements DW10B

X39-800-300-008Z

15

CR Pumps

Image

Description

Article number

Gasket Kit High Pressure Elements DW10B

X39-800-300-004Z

Repair Kit Thrust Plate DW10B

X39-800-300-011Z

Gasket Kit Flange DW10B

X39-800-300-020Z

Camshaft DW10B

A2C59511249

16

CR Pumps

Image

Description

Article number

Tank Drive Plate (Oldham coupling) DW10B

X39-800-300-031Z

Repair Kit Flange DW10B

X39-800-300-022Z

Repair Kit Flange DW10B Volvo

X39-800-300-030Z

High Pressure Connection DW10B

X39-800-300-016Z

High Pressure Connection DW10B Volvo

X39-800-300-017Z

17

CR Pumps

K9K EU4 / EU5 A2C59511605, A2C20000754, 5WS40153, 8200430599, 167008859R, A2C59513595, A2C53252602, 5WS40565, 167000061R, 167000938R

Required Tools Description

Article number

Basic holder CR Pumps for shaft

2910000854400

Basic CR Pump shaft holder

2910000417700

Pump Fixture Bosch CP1

X39-800-200-011

Mounting Tool Supply K9K EU4

A2C59512866

Torque Wrench Adapter PCV/VCV

X39-800-200-003

Torque Wrench Adapter VCV

X39-800-200-002

Torque Wrench Adapter PCV

X39-800-200-001

Extractor Control Disk DV4 / DW10B / K9K EU4 / EU5

X39-800-200-008

Torque Wrench

To be purchased in specialized shops

Extractor (for Shaft Seal Ring)

To be purchased in specialized shops

Micrometer Gauge

To be purchased in specialized shops

Inside Calipers

To be purchased in specialized shops

Dial Gauge

To be purchased in specialized shops

Multimeter

To be purchased in specialized shops

18

CR Pumps

Image

Description

Article number

Pressure Control Valve K9K EU4 / EU5

A2C59506225

Volume Control Valve K9K EU4 / EU5

A2C53259841Z

ITP K9K EU4 / EU5

X39-800-300-010Z

Cylinder Roller ITP K9K EU4 / EU5

X39-800-300-023Z

19

CR Pumps

Image

Description

Article number

Gasket Kit High Pressure Elements K9K EU4 / EU5

X39-800-300-004Z

Repair Kit Thrust Plate K9K EU4 / EU5

X39-800-300-011Z

Gasket Kit Flange K9K EU4 / EU5

X39-800-300-001Z

Camshaft K9K EU4 / EU5

A2C53282143Z

20

CR Pumps

Image

Description

Article number

Set Safety Caps K9K EU4 / EU5

A2C59512192

High Pressure Elements K9K EU4 / EU5

X39-800-300-008Z

Repair Kit Flange K9K EU4

A2C20000777Z

Set Connectors K9K EU4

A2C59512191

Set Connectors K9K EU5

2910001009800

21

CR Pumps

Lynx A2C59511609, 5WS40094, A2C20003032, 4M5Q-9B395-AD, 4M5Q-9B395-AE, 4M5Q-9B395-AF

Required Tools Description

Article number

Basic holder CR Pumps for shaft

2910000854400

Basic CR Pump shaft holder

2910000417700

Pump Fixture DW10TD / K9K EU4 / Lynx

X39-800-200-005

Torque Wrench Adapter PCV/VCV

X39-800-200-003

Torque Wrench Adapter VCV

X39-800-200-002

Torque Wrench Adapter PCV

X39-800-200-001

Torque Wrench

To be purchased in specialized shops

Micrometer Gauge

To be purchased in specialized shops

Inside Calipers

To be purchased in specialized shops

Dial Gauge

To be purchased in specialized shops

Multimeter

To be purchased in specialized shops

Image

Description

Article number

Flange Assembly with Camshaft Lynx

A2C59512972

22

CR Pumps

Image

Description

Article number

Gasket Kit Flange Lynx

X39-800-300-001Z

High Pressure Elements Lynx

X39-800-300-008Z

Gasket Kit High Pressure Elements Lynx

X39-800-300-004Z

Pressure Control Valve Lynx

A2C59506225

23

CR Pumps

Image

Description

Article number

Volume Control Valve Lynx

X39-800-300-006Z

Set Connectors Lynx

A2C59512242

24

CR Pumps

Lion V6 Base A2C59511314, A2C20003757, 5WS40157, 1920HJ, 4S7Q-9B395-AL

Required Tools Description

Article number

Basic holder CR Pumps for shaft

2910000854400

Basic CR Pump shaft holder

2910000417700

Pump Fixture Lion V6/DT17

A2C59511240

Torque Wrench Adapter PCV/VCV

X39-800-200-003

Torque Wrench Adapter VCV

X39-800-200-002

Torque Wrench Adapter PCV

X39-800-200-001

Torque Wrench

To be purchased in specialized shops

Extractor (for Shaft Seal Ring)

To be purchased in specialized shops

Micrometer Gauge

To be purchased in specialized shops

Inside Calipers

To be purchased in specialized shops

Dial Gauge

To be purchased in specialized shops

Multimeter

To be purchased in specialized shops

25

CR Pumps

Image

Description

Article number

Repair Kit Flange Lion V6 Base

A2C59512212

Gasket Kit Flange Lion V6 Base

A2C59512213

ITP Lion V6 Base

X39-800-300-010Z

Cylinder Roller ITP Lion V6 Base

X39-800-300-023Z

26

CR Pumps

Image

Description

Article number

High Pressure Elements Lion V6 Base

A2C20003768Z

Gasket Kit High Pressure Elements Lion V6 Base

A2C59512214

Repair Kit Thrust Plate Lion V6 Base

A2C59513284

Pressure Control Valve Lion V6 Base

A2C59506225

27

CR Pumps

Image

Description

Article number

Volume Control Valve Lion V6 Base

A2C20000719Z

Set Connectors Lion V6 Base

A2C59512211

Camshaft Lion V6 Base

A2C59511247

Cable For Straight PCV Lion V6 Base

A2C59513201

Cable For Angled PCV Lion V6 Base

A2C59513376

A2C59513493

28

CR Pumps

Lion V6 Upgrade / V8 A2C59513482, A2C20003282, 5WS40273, 7H2Q-9B395-CH, LR005549, A2C59513481, A2C20003180, 5WS40254, 6H4Q-9B395-BG, LR006735

Required Tools Description

Article number

Basic holder CR Pumps for shaft

2910000854400

Basic CR Pump shaft holder

2910000417700

Pump Fixture Lion V6 Upgrade

A2C59513727

Pump Fixture Lion V8 / Puma

A2C59513728

Torque Wrench Adapter PCV/VCV

X39-800-200-003

Torque Wrench Adapter PCV

X39-800-200-001

Torque Wrench

To be purchased in specialized shops

Extractor (for Shaft Seal Ring)

To be purchased in specialized shops

Micrometer Gauge

To be purchased in specialized shops

Inside Calipers

To be purchased in specialized shops

Dial Gauge

To be purchased in specialized shops

Multimeter

To be purchased in specialized shops

Image

Description

Article number

Set Safety Caps Lion V6 Upgrade / V8

2910000449200

29

CR Pumps

Image

Description

Article number

Pressure Control Valve Lion V6 Upgrade / V8

A2C2000385980

Volume Control Valve Lion V6 Upgrade / V8

A2C2000382580

Gasket Kit High Pressure Elements Lion V6 Upgrade / V8

A2C5333369280

Gasket Kit Pump Lion V6 Upgrade / V8

A2C5319358880

Cable for VCV Lion V6 Upgrade

A2C2720001980

30

CR Pumps

Image

Description

Article number

Toothed Wheel Lion V8

A2C2710034380

High Pressure Connection Lion V6 Upgrade

A2C2720069180

High Pressure Connection (2 pcs.) Lion V8

A2C5340676080

Camshaft Lion V6 Upgrade

A2C5336083880

31

CR Pumps

VW A2C59517047, A2C59517049, 03L130755, A2C53341464, 5WS40836, A2C53366731, 5WS40891

Required Tools Description

Article number

Basic holder CR Pumps for shaft

2910000854400

Basic CR Pump shaft holder

2910000417700

Pump Fixture VW / DV6C

2910000417600

Tool-Set VDO CR Pump - A for VW/DV6C CR Pumps

2910000803300

Torque Wrench

To be purchased in specialized shops

Extractor (for Shaft Seal Ring)

To be purchased in specialized shops

Micrometer Gauge

To be purchased in specialized shops

Inside Calipers

To be purchased in specialized shops

Dial Gauge

To be purchased in specialized shops

Multimeter

To be purchased in specialized shops

32

CR Pumps

Image

Description

Article number

Set Safety Caps VW CR Pumps

2910000435200

Design Cover VW CR Pumps

A2C5329449880

VCV VW CR Pumps

A2C5329064080

Filter for VCV VW CR Pumps

A2C8494170080

ITP VW CR Pump Start/Stop

A2C5321418380

33

CR Pumps

Image

Description

Article number

Thrust Plate VW CR Pump Start/Stop

A2C5335028280

High Pressure Connection VW CR Pumps

A2C5327848280

Shaft Sealing Ring VW CR Pumps

A2C5328614180

High Pressure Elements VW CR Pump Start/Stop

A2C3758910080

High Pressure Elements VW CR Pump ITP-less

A2C8137060080

Gasket Kit High Pressure Elements VW CR Pump Start/Stop

A2C5333369180

Gasket Kit High Pressure Elements VW CR Pump ITP-less

A2C2000076980

34

CR Pumps

Image

Description

Article number

Cover VW CR Pump Start/Stop

A2C8494150080

Cover VW CR Pump ITP-less

A2C8527240080

Gasket Kit Pump/Cover VW CR Pump Start/Stop

A2C5332518180

Gasket Kit Pump/Cover VW CR Pump ITP-less

A2C5321418280

Camshaft VW CR Pump Start/Stop

A2C5321418980

Camshaft VW CR Pump ITP-less

A2C5336672380

35

CR Pumps

Puma Conus / Oldham / Keyway A2C59517043, 5WS40695, 5WS40699, A2C96176300, BK3Q-9B395-AE, FB3Q-9B395BB, A2C59517045, A2C96443200, BK2Q-9B395-CA, A2C93217600, FB3Q-9B395-AB, U203-13-350

Required Tools Description

Article number

Basic holder CR Pumps for shaft

2910000854400

Basic CR Pump shaft holder

2910000417700

Pump Fixture Lion V8 / Puma

A2C59513728

Tool-Set VDO CR Pump - B for Puma/DV6C CR Pumps

2910000851200

Torque Wrench

To be purchased in specialized shops

Extractor (for Shaft Seal Ring)

To be purchased in specialized shops

Micrometer Gauge

To be purchased in specialized shops

Inside Calipers

To be purchased in specialized shops

Dial Gauge

To be purchased in specialized shops

Multimeter

To be purchased in specialized shops

Image

Description

Article number

Safety Caps Puma CR Pumps

2910000435800

36

CR Pumps

Image

Description

Article number

Pressure Limiting Valve Puma CR Pumps

A2C9318700080

VCV incl. Filter Puma CR Pumps

A2C9318740080

ITP Puma CR Pumps

A2C3839110080

Temperature Sensor Puma CR Pumps

A2C5335467080

Gasket Kit High Pressure Elements Puma Conus / Oldham

A2C5336196180

Gasket Kit High Pressure Elements Puma Keyway

A2C5333369280

37

CR Pumps

DV6C PSA Start/Stop / Ford A2C59513829, 5WS40893, A2C53384062, AV6Q-9A543-CB, A2C59513830, A2C53381555, 5WS40894, 9670652580

Required Tools Description

Article number

Basic holder CR Pumps for shaft

2910000854400

Basic CR Pump shaft holder

2910000417700

Pump Fixture VW / DV6C

2910000417600

Tool-Set VDO CR Pump - A for VW/DV6C CR Pumps

2910000803300

Tool-Set VDO CR Pump - B for Puma/DV6C CR Pumps

2910000851200

Torque Wrench

To be purchased in specialized shops

Extractor (for Shaft Seal Ring)

To be purchased in specialized shops

Micrometer Gauge

To be purchased in specialized shops

Inside Calipers

To be purchased in specialized shops

Dial Gauge

To be purchased in specialized shops

Multimeter

To be purchased in specialized shops

Image

Description

Article number

Safety Caps DV6C CR Pumps

2910000435700

38

CR Pumps

Image

Description

Article number

Pressure Limiting Valve DV6C CR Pumps

A2C9318690080

Volume Control Valve DV6C CR Pumps

A2C8761150080

ITP DV6C CR Pumps

A2C5325694680

Gasket Kit High Pressure Elements DV6C CR Pumps

A2C5333369180

Shaft Sealing Ring DV6C CR Pumps

A2C5328614180

39

CR Injectors

CR Injectors

CR Injectors

DV4

Required Tools Description

Article number

Toggle Press

A2C59514000

CR Injector Repair Tool A

A2C59514886

Pressure Transfer Adapter Letter D

A2C59513999

Pressure Transfer Adapter Letter E

A2C59514913

Multimeter

To be purchased in specialized shops

Torque Wrench

To be purchased in specialized shops

Image

Description

Article number

CR Injector Repair Kit DV4 EU3

A2C59513997

CR Injector Repair Kit DV4 EU4

A2C59513998

41

CR Injectors

DW10B

Required Tools Description

Article number

Toggle Press

A2C59514000

CR Injector Repair Tool Kit B

A2C59514001

Pressure Transfer Adapter Letter E

A2C59514913

Multimeter

To be purchased in specialized shops

Torque Wrench

To be purchased in specialized shops

Image

Description

Article number

CR Injector Repair Kit DW10B - all Classes

A2C59514909

CR Injector Repair Kit DW10U

A2C59514910

42

CR Injectors

K9K

Required Tools Description

Article number

Toggle Press

A2C59514000

CR Injector Repair Tool A

A2C59514886

Pressure Transfer Adapter Letter F

A2C59506472

Multimeter

To be purchased in specialized shops

Torque Wrench

To be purchased in specialized shops

Image

Description

Article number

CR Injector Repair Kit K9K EU4

A2C59506606

43

CR Injectors

Lynx

Required Tools Description

Article number

Toggle Press

A2C59514000

CR Injector Repair Tool A

A2C59514886

Pressure Transfer Adapter Letter D

A2C59513999

Multimeter

To be purchased in specialized shops

Torque Wrench

To be purchased in specialized shops

Image

Description

Article number

CR Injector Repair Kit Lynx

A2C59514911

CR Injector Repair Kit Lynx V227

A2C59514912

44

CR Injectors

Accessories for CR Injectors Image

Description

Article number

Sealing Cap for Injector Plug

X39-800-100-040

Copper Rings 1,5mm 3 noses DW10TD/B/U / Lion V6/DT17/ V6 UG/ V8

X11-800-002-002Z

Copper Rings 2mm 3 noses Lynx / Lynx V227

X11-800-002-003Z

Copper Rings 2,5mm 6 noses DV4

X11-800-002-004Z

Copper Rings 2,1mm 6 noses Puma

A2C59514036

Copper Rings 2,5mm 6 noses VW

A2C59516873

Leakage Clips DW10TD / DV4

X11-800-001-001Z

Leakage Clips Lion V6/DT17/V6 UG/V8 / K9K EU4/ EU5 / VW

X11-800-001-002Z

Leakage Clips DW10B/U / Lynx / Lynx V227

X11-800-001-003Z

45

CR Injectors

Image

Description

Article number

O-Ring Return Line K9K EU5 / Gen6 / Puma / DV6C

A2C59514037

Protection Cap for Injector Nozzle

A2C00012030

46

Tools for component repair

Tools for component repair

Tools for component repair

Image

Description

Article number

Basic holder CR Pumps for shaft

2910000854400

Basic CR Pump shaft holder

2910000417700

Pump Fixture DW10TD / K9K EU4 / Lynx

X39-800-200-005

CR Pump Fixture DV4

X39-800-200-006

48

Tools for component repair

Image

Description

Article number

Pump Fixture DW10B

X39-800-200-007

Pump Fixture Bosch CP1

X39-800-200-011

Pump Fixture VW / DV6C

2910000417600

49

Tools for component repair

Image

Description

Article number

Pump Fixture Lion V6/DT17

A2C59511240

Pump Fixture Lion V6 Upgrade

A2C59513727

Pump Fixture Lion V8 / Puma

A2C59513728

Fit-up aid Flange DW10B

X39-800-200-004

50

Tools for component repair

Image

Description

Article number

Mounting Tool Supply DW10TD / DV4

X39-800-200-010

Mounting Tool Supply K9K EU4

A2C59512866

Torque Wrench Adapter PCV/VCV

X39-800-200-003

Torque Wrench Adapter VCV

X39-800-200-002

51

Tools for component repair

Image

Description

Article number

Torque Wrench Adapter PCV

X39-800-200-001

Extractor Control Disk DV4 / DW10B / K9K EU4 / EU5

X39-800-200-008

Tool-Set VDO CR Pump - A for VW/ DV6C CR Pumps

2910000803300

Tool-Set VDO CR Pump - B for Puma/ DV6C CR Pumps

2910000851200

52

Tools for component repair

Image

Description

Article number

Toggle Press

A2C59514000

CR Injector Repair Tool A

A2C59514886

CR Injector Repair Tool Kit B

A2C59514001

Pressure Transfer Adapter Letter D

A2C59513999

53

Tools for component repair

Image

Description

Article number

Pressure Transfer Adapter Letter E

A2C59514913

Pressure Transfer Adapter Letter F

A2C59506472

Torque Wrench

To be purchased in specialized shops

Extractor (for Shaft Seal Ring)

To be purchased in specialized shops

Micrometer Gauge

To be purchased in specialized shops

54

Tools for component repair

Image

Description

Article number

Inside Calipers

To be purchased in specialized shops

Multimeter

To be purchased in specialized shops

Dial Gauge

To be purchased in specialized shops

55

Continental Trading GmbH Sodener Strasse 9 65824 Schwalbach Deutschland Tel: +49 6196 87-0 Fax: +49 6196 86571 www.vdo.de E-Mail: [email protected] VDO – A Trademark of the Continental Corporation

The information provided in this brochure contains only general descriptions or performance characteristics, which do not always apply as described in case of actual use or which may change as a result of further development of the products. This information is merely a technical description of the product. This information is not meant or intended to be a special guarantee for a particular quality or a particular durability. An obligation to provide the respective characteristics shall only exist if expressly agreed in the terms of contract. We reserve the right to make changes in availability as well as technical changes without prior notice.

Continental Trading GmbH © 2018

Please note: Application – The products described in this catalogue are designed for use in land vehicles, engines and equipment. Disclaimer – The data in this replacement parts catalogue has been compiled and processed for the purpose of presenting our replacement parts range and is correct