Pump Datasheet

JOB NO. ITEM NO. PURCHASE ORDER NO. SPECIFICATION NO. RECIPROCATING PUMP (API 674-2ND) DATA SHEET SI UNITS 1 APPLICAB

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JOB NO.

ITEM NO.

PURCHASE ORDER NO. SPECIFICATION NO.

RECIPROCATING PUMP (API 674-2ND) DATA SHEET SI UNITS 1 APPLICABLE TO:

PROPOSAL

REVISION NO. PAGE

PURCHASE

DATE

1

OF

5

BY

AS BUILT

2 FOR

UNIT

3 SITE

NO. OF PUMPS REQUIRED

4 SERVICE

SIZE AND TYPE

5 MANUFACTURER 6 NOTE:

SERIAL NO.

INDICATES INFORMATION TO BE COMPLETED BY PURCHASER

BY MANUFACTURER GENERAL

7 8 NO. MOTOR DRIVEN

OTHER DRIVER TYPE

9 PUMP ITEM NO'S

PUMP ITEM NO'S

10 MOTOR ITEM NO'S

DRIVER ITEM NO'S

GEAR ITEM NO'S

11 MOTOR PROVIDED BY

DRIVER PROVIDED BY

GEAR PROVIDED BY

12 MOTOR MOUNTED BY

DRIVER MOUNTED BY

GEAR MOUNTED BY

13 MOTOR DATA SHEET NO.

DRIVER DATA SHEET NO.

GEAR DATA SHEET NO.

OPERATING CONDITIONS

14 15

CAPACITY @ PT (m³/h):

16

@ MAXIMUN VISCOSITY

17

DISCHARGE PRESSURE (kPa)(BARG):

18

MAXIMUM

19

SUCTION PRESSURE (kPa)(BARG):

20

MAXIMUM

21

DIFFERENTIAL PRESSURE (kPa)(BARG):

22

MAXIMUM

LIQUID TYPE OR NAME OF LIQUID

@ MINIMUM VISCOSITY

PUMPING TEMPERATURE (°C): NORMAL

MINIMUM

SPECIFIC GRAVITY

NPSH AVAILABLE (m) WITHOUT ACCELERATION HEAD

24

ACCELERATION HEAD (APP G)

MINIMUM

CHLORIDE CONCENTRATION (PPM) H2S CONCENTRATION (PPM) NET

LIQUID

TOXIC

FLAMMABLE

RATED CAPACITY (m³/h)

27

NPSH REQUIRED (m)

HEATED

28

PISTON SPEED (m/h)

ELECTRICAL AREA CLASS

29

DISPLACEMENT (m³/h)

WINTERIZATION REQ'D

30

VOLUMETRIC EFFICIENCY (%)

31

MECHANICAL EFFICIENCY(%)

32

kW @ MAXIMUM VISCOSITY

33

kW @ RELIEF VALVE SETTING

DUST

34

MAXIMUM ALLOWABLE SPEED (RPM)

OTHER

35

MINIMUM ALLOWABLE SPEED (RPM)

36

PINION SHAFT (RPM)

37

HYDRAULIC kW

38

FOR DIRECT-ACTING PUMPS:

HERTZ

39

DRIVE GAS

PHASE

40

GOVERNOR TYPE

COOLING WATER

41

INLET PRESSURE (kPa)(BARG)

TEMP°F

MAX

42

INLET TEMPERATURE (°C)

PRESS.(kPa)(BARG)

MIN

43

EXHAUST PRESSURE (kPa)(BARG)

44

STALL PRESSURE (kPa)(BARG)

45

GAS CONSUMPTION (kg/kW-h)

LOCATION

INDOOR

OUTDOOR

UNHEATED

UNDER ROOF GROUP

DIV

TROPICALIZATION REQ'D

SITE DATA RANGE OF AMBIENT TEMPS: MIN/MAX

/

°C

UNUSUAL CONDITIONS FUMES

DRIVERS

INLET

APPLICABLE SPECIFICATIONS

GOVERNING SPECIFICATION (IF DIFFERENT)

49 REMARKS: 50 51 REV 0

CONTROL

SHUTDOWN

RETURN

DESIGN

MAX

SOURCE

PRESSURE (kPa)(BARG)

47 API 674 POSITIVE DISPLACEMENT PUMPS-RECIPROCATING

HEATING

VOLTAGE

INSTRUMENT AIR

46

SALT ATMOSPHERE

UTILITY CONDITIONS ELECTRICITY

BRAKE kW

API674SI.XLS

OTHER

SITE AND UTILITY DATA

26

SHT 1 OF 5

MAXIMUM

CORROSIVE/EROSIVE AGENTS

PERFORMANCE

06/95

MINIMUM Cp (kJ/kg °C)

VISCOSITY (cp)

MINIMUM

23

48

MINIMUM

MAXIMUM

SPECIFIC HEAT MINIMUM

25

COMPRESSIBILITY %

MAXIMUM

MAX

MIN

JOB NO.

RECIPROCATING PUMP (API 674-2ND) DATA SHEET SI UNITS

ITEM NO.

REVISION NO. PAGE

DATE

2

OF

5

BY

CONSTRUCTION

1 2

ANSI

3 LIQUID END:

(2.7.1.1 THROUGH 2.7.1.4)

NOZZLES

SIZE

4

SIMPLEX

MULTIPLEX

PLUNGER

LIQUID SUCTION

5

DUPLEX

NO. OF CYLINDERS

PISTON

LIQUID DISCHARGE

6

SINGLE ACTING

HORIZONTAL

REMOVABLE LINERS

GAS INLET

7

DOUBLE ACTING

VERTICAL

NO LINERS

GAS EXHAUST

8 VALVES PER CORNER: NUMBER SUCTION

11

DISCHARGE

FACING

LOCATIO

GLAND FLUSH

9 10

RATING

AREA (mm²)

VELOCITY (m/h)

DRAINS OTHER OTHER

12 VALVE TYPE:

DISC

WING

2'BLE PORTED

BALL

OTHER

MATERIALS

13 14

PART

LIQUID END

ASTM NO.

GAS END

15 CYLINDER 16 LINER 17 PISTON OR PLUNGER 18 PISTON RINGS 19 PISTON ROD 20 VALVES/VALVE SEATS 21 GLAND 22 THROAT BUSHING 23 PACKING 24 LANTERN RING 25 BOLTING 26 OTHER 27 OTHER LIQUID END LUBRICATION

28 29

PACKING LUBE

30

FLUSH SOURCE

31

LUBRICATOR MAKE

32

SIZE

PACKING LIQUID END

GAS END

SIZE OF RINGS NO. OF FEEDS

OTHER

PRESSURE RATINGS

33 34

LIQUID

35

CYLINDER

QA INSPECTION AND TEST GAS

COMPLIANCE WITH INSPECTORS CHECK LIST

CYLINDER

CERTIFICATION OF MATERIALS

36 MAXIMUM PRESSURE (kPa)(BARG)

FINAL ASSEMBLY CLEARANCES

37 MAXIMUM TEMPERATURE (C)

SURFACE AND SUBSURFACE EXAMINATIONS

38 HYDROSTATIC TEST PRESS. (kPa)(BARG)

RADIOGRAPHY

39 OTHER

ULTRASONIC DRIVE MECHANISM

40

V-BELT OR COG

MAGNETIC PARTICLE

41

DIRECT COUPLED

42

COUPLING MANUFACTURER

43

SOLEPLATES

44

BY PUMP MANUFACTURER

45

EXTENDED FOR

TESTS

46

SUBPLATES BY PUMP MANUFACTURER

HYDROSTATIC

47

DRAIN-RIM

DRAIN-PAN

PERFORMANCE

48

LEVELING PADS

SUITABLE FOR COLUMN MOUNTING

GEAR

LIQUID PENETRANT

NPSH

CLEANLINESS PRIOR TO FINAL ASSEMBLY BASEPLATE

SKID

SUITABLE FOR EPOXY GROUT

49

HARDNESS OF PARTS, WELDS & HEAT AFFECTED ZONES FURNISH PROCEDURES FOR OPTIONAL TESTS

OTHER

50 REMARKS: 51 06/95

SHT 2 OF 5

VALVE ROD

NO. OF RINGS

API674SI.XLS

REV 0

REQ'D X

W/T

OBS

JOB NO.

RECIPROCATING PUMP (API 674-2ND) DATA SHEET SI UNITS

ITEM NO.

REVISION NO. PAGE

5

BY CONTROLS

2 MAXIMUM FRAME RATING:

TYPE:

3

kW @

RPM

4 MAXIMUM PRESSURE RATING(kPa)(BARG) 5 CRANKSHAFT MATERIAL

SIGNAL:

MANUAL

REMOTE

PNEUMATIC

AUTOMATIC

LOCAL

ELECTRONIC

CAPACITY CONTROL:

6 NO. OF MAIN BEARINGS

FLOW BYPASS

7 TYPE OF MAIN BEARINGS YES

NO

VENDOR TO FURNISH CONTROL PANEL

GEAR SERVICE FACTOR

FREESTANDING

11 POWER END LUBRICATION: SPLASH

MAIN

15

AUXILIARY

16

DRIVEN BY

ON UNIT

OTHER

TACHOMETER REQUIRED POSITIVE PRESSURE

13 OIL PUMP: 14

COMBINATION

ONLY

VENDOR FURNISHES CS GOVERNOR & VALVE

GEAR RATIO

12 TYPE

VARIABLE SPEED

ONLY

8 INTERNAL GEARS

10

OF

POWER FRAME

1

9

DATE

3

TYPE

OTHER PURCHASE REQUIREMENTS

GRAVITY NAMEPLATE UNITS

U.S. CUSTOMARY

SI

VENDOR REVIEW FURNISHED PROCESS PIPING

VENDOR REVIEW PIPING DRAWINGS

17 OIL FILTER:

VENDOR FURNISHED PULSATION SUPPRESSION DEVICES

18

TYPE

MAKE

VENDOR FURNISHED RELIEF VALVE

19

FILTRATION SIZE

MODEL

INTERNAL

20

OIL COOLER

RELIEF VALVE SETTING (kPa)(BARG)

21

TYPE

LIQUID-FILLED PRESSURE GAUGES REQUIRED

22

SIZE

EXTERNAL

TECHNICAL DATA MANUAL REQUIRED DRIVERS

23

MAXIMUM SOUND PRESSURE LEVEL

dBA

24

MOTOR

@

m

dBA

25

MANUFACTURER

OVERSIZE NOZZLE MATING PARTS BY VENDOR

26

TYPE

QUENCH-TYPE GLANDS REQUIRED

27

FRAME NO.

PROVIDE PACKING COLLECTION CHAMBER

28

CONSTANT SPEED

PROVIDE LANTERN RING PURGE

29

VARIABLE SPEED

30

kW

RPM

31

VOLTS

PHASE

32

HERTZ

SERVICE FACTOR

33

ENCLOSURE

SIZE OIL HEATER CONNECTION REQUIRED DISTANCE PIECE COVERS SAFETY

LOUVERED

SOLID

GUARDS

WEATHER

COVERS

34

COVERS

35

STEAM TURBINE

36

OTHER (SEE SEPARATE DATA SHEETS)

ADDITIONAL OIL SYSTEM ITEMS

GEAR REDUCER

37 38

REQUIRED

39

MANUFACTURER

40

MODEL

41

TYPE

42

SERVICE FACTOR

43

RATING

PRESSURE

TEMPERATURE

INDICATOR

GAUGES

GAUGES

STRAINER

OTHER

OIL HEATER REQUIRED STEAM

ELECTRIC

MECHANICAL LUBRICATION REQUIRED MINIMIM DESIGN METAL TEMPERATURE °C V-BELT OR CHAIN DRIVE

44

FLOW

GEARS COMPLY WITH

API 613

API 677

45

REQUIRED

API 671 COUPLINGS AND GAUGES REQUIRED

46

NO. OF BELTS

47

SIZE OF BELTS

DOMESTIC

48

CHAIN DETAILS

OUTDOOR STORAGE MORE THAN 6 MONTHS

49

TOTALLY ENCLOSED GUARD

50

SLIDE RAILS FOR ADJUSTMENT

PREPARATION FOR SHIPMENT

SHT 3 OF 5

API674SI.XLS

EXPORT BOXING

WEIGHTS (kg) PUMP

51 06/95

EXPORT

REV 0

BASE

GEAR

DRIVER

JOB NO.

RECIPROCATING PUMP (API 674-2ND) DATA SHEET SI UNITS

ITEM NO.

REVISION NO. PAGE

DATE

4

OF

5

BY

1

PULSATION SUPPRESSION DEVICES FOR RECIPROCATING PUMPS(CONTD)

SERVICE

2

THESE SHEETS TO BE FILLED OUT FOR EACH SERVICE AND /OR STAGE

STAGE NO.

3 APPLICABLE TO:

PROPOSAL

PURCHASE

AS BUILT

4 FOR/USER 5 SITE/LOCATION

AMBIENT TEMPERATURE MIN/MAX

6 PUMP SERVICE

NUMBER OF PUMPS

7 PUMP MFG.

MODEL/TYPE

/

°C

8 SUPPRESSOR MFG. 9 NOTE:

Data Completed Purch.

By Pump/Supp. Mfg. w/Proposal

By Mfg(s) after order

By Mfg(s)/Purchaser as Applicable

GENRAL INFORMATION APPLICABLE TO ALL SUPPRESSORS

10 11 12 TOTAL NUMBER OF SERVICES AND /OR STAGES 13

AMSE CODE STAMP

14

OTHER APPLICABLE PRESSURE VESSEL SPEC. OR CODE

STATE/COUNTRY/PROVINCE OF

15

RADIOGRAPHY (X-RAY OF WELDS):

16

SHOP INSPECTION

NONE

SPOT

CODE AND REGULATIONS APPLY

100%

IMPACT TEST

OUTDOOR STORAGE OVER 6 MONTHS

SPECIAL WELDING REQUIREMENTS

SPECIAL PAINT SPEC

17 18

DESIGN APPROACH:

1 W/SIMPLIFIED MANUAL ANALYSIS OF PIPING SYSTEM

19 HYDROTEST

WITNESS

2 ACOUSTIC SIMULATION STUDY

20

OBSERVE

STUDY TO BE WITNESSED:

YES

NO

21 OPERATING AND SUPPRESSOR DESIGN DATA

22 23

PUMP DATA, THIS SERVICE OR STAGE ONLY

24

NOTES:

NUMBER OF CYL.

25

BORE DIA

26

PUMP VALVE DATA

INTERNAL PASSAGES

mm

STROKE

27

TYPE

28

SPRING PRELOAD

29

FULL PROJECTED AREA

30

LIQUID HANDLED -SEE DATA SHEET PG. 1

mm

LIFT

mm N

RPM

WEIGHT

SPRING RATE

LIFT AREA

EFF. FULL LIFT AREA

NORMAL OPERATING

31

CORR. PRESENT (DESCRIBE)

32

SPECIFIC GRAVITY

33

COMPRESSIBILITY%

34

OPERATION N PARALLEL W/

35

PUMP MANUFACTURER'S RATED CAPACITY

GPM

36

LINE SIDE OPERATING PRESSURE

INLET

(kPa)(BARG)

DISCHARGE

37

OPERATING TEMP WITHIN SUPRESSORS

INLET

°C

DISCHARGE

38

ALLOWABLE PRESSURE DROP THROUGH SUPPRESSORS

P

(kPa)(BAR)

39

%

INLET SUPPRESSOR COMBINATION INLET SUPP SEPARATOR/INTERNALS

41

NO. (QTY) OF INLET &DISCH. SUPP. PER STAGE

42

ALLOWABLE PEAK-PEAK PULSE @ LINE SIDE NOZZLE

(kPa)(BARG)

%

(kPa)(BARG)

43

ALLOWABLE PEAK-PEAK PUSLE @ CYL FLANGE NOZZLE

(kPa)(BARG)

%

(kPa)(BARG)

44

MIN. REQ'D WORKING PRESSURE & TEMPERATURE

45

NOTE: After design, the actual Mawp & temp are to be determined based on the weakest component and stamped on the vessel.

47

The actual Mawp is to be shown on pg. 5 line 11 and on the U1A

48

Forms.

49 50 51 06/95

SHT 4 OF 5

API674SI.XLS

REV 0

NO /

(kPa)(BARG) DISCHARGE SUPPRESSOR

40

46

YS.

P

(kPa)(BARG)

YS.

@

(kPa)(BAR

NO

°C

/

(kPa)(BARG)

YES

@

JOB NO.

RECIPROCATING PUMP (API 674-2ND) DATA SHEET SI UNITS

PAGE

1

PULSATION SUPPRESSION DEVICES FOR RECIPROCATING PUMPS (CONT'D)

2

THESE SHEETS TO BE FILLED OUT FOR EACH SERVICE AND/OR STAGE

DATE

5

OF

5

BY

SERVICE STAGE NO.

CONSTRUCTION REQUIREMENTS & DATA

3

ITEM NO.

REVISION NO.

INLET SUPPRESSOR

4

BASIC MATERIAL REQUIRED, CS, SS, ETC.

5

ACT.MAT.,ASTM OR SA DESIGNATION

6

SPECIAL HARDNESS LIMITATIONS Rc

YES

7

CORROSION ALLOW. (mm)

REQUIRED

8

WALL THICKNESS, (mm)

9

NOM. SHELL DIA x OVERALL LGTH.

SHELL/HEAD

DISCHARGE SUPPRESSOR

/

NO

/

SHELL & HEADS

WELDS

SHELL & HEADS

WELDS

mm

SHELL/HEAD mm/VOL.m³

x

mm/

mm

mm/



10

PIPE OR ROLLED PLATE CONSTRUCTION

PIPE

11

ACT MAX ALLOW. WORKING PRESS AND TEMPERATURE

(kPa)(BARG) @

12

MAX EXPECTED PRESSURE DROP  P, (kPa)(BAR)% LINE PRESS

13

WEIGHT, kg EACH

14

INSUL NUTS & ALLOW. FOR INSULATION REQUIRED

15

EXPECTED P-P PULSE @ LINE SIDE CYL FLG, % LINE PRESS

16

BASED ON FINAL SUPPRESSOR DESIGN

mm/ x

ROLLED PLATE

P

°C

(kPa)(BAR) /

mm/

PIPE

%

ROLLED PLATE

(kPa)(BARG) @ P

(kPa)(BAR) /

kg YES

NO

YES

%/

%

NO

%/

17 18

SUPPORTS, TYPE/QUANTITY CONNECTION REQUIREMENTS & DATA

19 20

LINE SIDE FLANGE,

SIZE RATING/FACING/TYPE

21

PUMP FLANGE(S),QTY:

SIZE RATING/FACING/TYPE

22

FLANGE FINISH,

SPECIAL (SPECIFY)

23 24

PER ASME 16.5 INSPECTION OPENINGS REQUIRED

25 26 27

YES

NO

BLINDED

YES

NO

YES

NO

YES

NO

YES

NO

YES

NO

YES

NO

YES

NO

YES

NO

*QTY, SIZE, 6000 LB NPT CPLG, FLG TYPE & RATING DRAIN CONNECTIONS REQUIRED

31

SPEC. QTY, SIZE, 6000 LB NPT CPLG, FLG TYPE & RATING

32

*QTY, SIZE, 6000 LB NPT CPLG, FLG TYPE & RATING PRESSURE CONNECTIONS REQUIRED

34

SPEC. QTY, SIZE, 6000 LB NPT CPLG, FLG TYPE & RATING

35 36

BLINDED

SPEC. QTY, SIZE, 6000 LB NPT CPLG, FLG TYPE & RATING

29

33

NO

*QTY, SIZE, 6000 LB NPT CPLG, FLG TYPE & RATING VENT CONNECTIONS REQUIRED

28

30

YES

SPEC. QTY, SIZE, 6000 LB NPT CPLG, FLG TYPE & RATING

*QTY, SIZE, 6000 LB NPT CPLG, FLG TYPE & RATING TEMPERATURE CONNECTIONS REQUIRED

37

SPEC. QTY, SIZE, 6000 LB NPT CPLG, FLG TYPE & RATING

38

CYL NOZZLE

39

MAIN BODY

*QTY, SIZE, 6000 LB NPT CPLG, FLG TYPE & RATING

40 41 OTHER DATA AND NOTES

42 43

PUMP MFG'S SUPP. OUTLINE OR DRAWING NO.

44

SUPPRESSOR MFG'S OUTLINE OR DRAWING NO.

45 NOTES* = AS BUILT 46 47 48 49 50 51 06/95

SHT 5 OF 5

API674SI.XLS

REV 0

GENERAL

LIQUID

UNDER ROOF

SHUTDOWN

MAX

MIN

APPLICABLE SPECIFICATIONS



CONSTRUCTION

LOCATION

GAS END

VALVE ROD

QA INSPECTION AND TEST

OBS

CONTROLS

ELECTRONIC

COMBINATION

OTHER PURCHASE REQUIREMENTS

dBA

COVERS

TEMPERATURE GAUGES

PREPARATION FOR SHIPMENT EXPORT BOXING WEIGHTS (kg)

By Mfg(s)/Purchaser as Applicable

NFORMATION APPLICABLE TO ALL SUPPRESSORS

PERATING AND SUPPRESSOR DESIGN DATA

g LIFT AREA

(kPa)(BARG) °C % DISCHARGE SUPPRESSOR NO

% %

°C

DISCHARGE SUPPRESSOR

WELDS mm mm m³ ROLLED PLATE °C % kg

%

CONNECTION REQUIREMENTS & DATA

BLINDED

OTHER DATA AND NOTES