JOB NO. ITEM NO. PURCHASE ORDER NO. SPECIFICATION NO. RECIPROCATING PUMP (API 674-2ND) DATA SHEET SI UNITS 1 APPLICAB
Views 165 Downloads 5 File size 147KB
JOB NO.
ITEM NO.
PURCHASE ORDER NO. SPECIFICATION NO.
RECIPROCATING PUMP (API 674-2ND) DATA SHEET SI UNITS 1 APPLICABLE TO:
PROPOSAL
REVISION NO. PAGE
PURCHASE
DATE
1
OF
5
BY
AS BUILT
2 FOR
UNIT
3 SITE
NO. OF PUMPS REQUIRED
4 SERVICE
SIZE AND TYPE
5 MANUFACTURER 6 NOTE:
SERIAL NO.
INDICATES INFORMATION TO BE COMPLETED BY PURCHASER
BY MANUFACTURER GENERAL
7 8 NO. MOTOR DRIVEN
OTHER DRIVER TYPE
9 PUMP ITEM NO'S
PUMP ITEM NO'S
10 MOTOR ITEM NO'S
DRIVER ITEM NO'S
GEAR ITEM NO'S
11 MOTOR PROVIDED BY
DRIVER PROVIDED BY
GEAR PROVIDED BY
12 MOTOR MOUNTED BY
DRIVER MOUNTED BY
GEAR MOUNTED BY
13 MOTOR DATA SHEET NO.
DRIVER DATA SHEET NO.
GEAR DATA SHEET NO.
OPERATING CONDITIONS
14 15
CAPACITY @ PT (m³/h):
16
@ MAXIMUN VISCOSITY
17
DISCHARGE PRESSURE (kPa)(BARG):
18
MAXIMUM
19
SUCTION PRESSURE (kPa)(BARG):
20
MAXIMUM
21
DIFFERENTIAL PRESSURE (kPa)(BARG):
22
MAXIMUM
LIQUID TYPE OR NAME OF LIQUID
@ MINIMUM VISCOSITY
PUMPING TEMPERATURE (°C): NORMAL
MINIMUM
SPECIFIC GRAVITY
NPSH AVAILABLE (m) WITHOUT ACCELERATION HEAD
24
ACCELERATION HEAD (APP G)
MINIMUM
CHLORIDE CONCENTRATION (PPM) H2S CONCENTRATION (PPM) NET
LIQUID
TOXIC
FLAMMABLE
RATED CAPACITY (m³/h)
27
NPSH REQUIRED (m)
HEATED
28
PISTON SPEED (m/h)
ELECTRICAL AREA CLASS
29
DISPLACEMENT (m³/h)
WINTERIZATION REQ'D
30
VOLUMETRIC EFFICIENCY (%)
31
MECHANICAL EFFICIENCY(%)
32
kW @ MAXIMUM VISCOSITY
33
kW @ RELIEF VALVE SETTING
DUST
34
MAXIMUM ALLOWABLE SPEED (RPM)
OTHER
35
MINIMUM ALLOWABLE SPEED (RPM)
36
PINION SHAFT (RPM)
37
HYDRAULIC kW
38
FOR DIRECT-ACTING PUMPS:
HERTZ
39
DRIVE GAS
PHASE
40
GOVERNOR TYPE
COOLING WATER
41
INLET PRESSURE (kPa)(BARG)
TEMP°F
MAX
42
INLET TEMPERATURE (°C)
PRESS.(kPa)(BARG)
MIN
43
EXHAUST PRESSURE (kPa)(BARG)
44
STALL PRESSURE (kPa)(BARG)
45
GAS CONSUMPTION (kg/kW-h)
LOCATION
INDOOR
OUTDOOR
UNHEATED
UNDER ROOF GROUP
DIV
TROPICALIZATION REQ'D
SITE DATA RANGE OF AMBIENT TEMPS: MIN/MAX
/
°C
UNUSUAL CONDITIONS FUMES
DRIVERS
INLET
APPLICABLE SPECIFICATIONS
GOVERNING SPECIFICATION (IF DIFFERENT)
49 REMARKS: 50 51 REV 0
CONTROL
SHUTDOWN
RETURN
DESIGN
MAX
SOURCE
PRESSURE (kPa)(BARG)
47 API 674 POSITIVE DISPLACEMENT PUMPS-RECIPROCATING
HEATING
VOLTAGE
INSTRUMENT AIR
46
SALT ATMOSPHERE
UTILITY CONDITIONS ELECTRICITY
BRAKE kW
API674SI.XLS
OTHER
SITE AND UTILITY DATA
26
SHT 1 OF 5
MAXIMUM
CORROSIVE/EROSIVE AGENTS
PERFORMANCE
06/95
MINIMUM Cp (kJ/kg °C)
VISCOSITY (cp)
MINIMUM
23
48
MINIMUM
MAXIMUM
SPECIFIC HEAT MINIMUM
25
COMPRESSIBILITY %
MAXIMUM
MAX
MIN
JOB NO.
RECIPROCATING PUMP (API 674-2ND) DATA SHEET SI UNITS
ITEM NO.
REVISION NO. PAGE
DATE
2
OF
5
BY
CONSTRUCTION
1 2
ANSI
3 LIQUID END:
(2.7.1.1 THROUGH 2.7.1.4)
NOZZLES
SIZE
4
SIMPLEX
MULTIPLEX
PLUNGER
LIQUID SUCTION
5
DUPLEX
NO. OF CYLINDERS
PISTON
LIQUID DISCHARGE
6
SINGLE ACTING
HORIZONTAL
REMOVABLE LINERS
GAS INLET
7
DOUBLE ACTING
VERTICAL
NO LINERS
GAS EXHAUST
8 VALVES PER CORNER: NUMBER SUCTION
11
DISCHARGE
FACING
LOCATIO
GLAND FLUSH
9 10
RATING
AREA (mm²)
VELOCITY (m/h)
DRAINS OTHER OTHER
12 VALVE TYPE:
DISC
WING
2'BLE PORTED
BALL
OTHER
MATERIALS
13 14
PART
LIQUID END
ASTM NO.
GAS END
15 CYLINDER 16 LINER 17 PISTON OR PLUNGER 18 PISTON RINGS 19 PISTON ROD 20 VALVES/VALVE SEATS 21 GLAND 22 THROAT BUSHING 23 PACKING 24 LANTERN RING 25 BOLTING 26 OTHER 27 OTHER LIQUID END LUBRICATION
28 29
PACKING LUBE
30
FLUSH SOURCE
31
LUBRICATOR MAKE
32
SIZE
PACKING LIQUID END
GAS END
SIZE OF RINGS NO. OF FEEDS
OTHER
PRESSURE RATINGS
33 34
LIQUID
35
CYLINDER
QA INSPECTION AND TEST GAS
COMPLIANCE WITH INSPECTORS CHECK LIST
CYLINDER
CERTIFICATION OF MATERIALS
36 MAXIMUM PRESSURE (kPa)(BARG)
FINAL ASSEMBLY CLEARANCES
37 MAXIMUM TEMPERATURE (C)
SURFACE AND SUBSURFACE EXAMINATIONS
38 HYDROSTATIC TEST PRESS. (kPa)(BARG)
RADIOGRAPHY
39 OTHER
ULTRASONIC DRIVE MECHANISM
40
V-BELT OR COG
MAGNETIC PARTICLE
41
DIRECT COUPLED
42
COUPLING MANUFACTURER
43
SOLEPLATES
44
BY PUMP MANUFACTURER
45
EXTENDED FOR
TESTS
46
SUBPLATES BY PUMP MANUFACTURER
HYDROSTATIC
47
DRAIN-RIM
DRAIN-PAN
PERFORMANCE
48
LEVELING PADS
SUITABLE FOR COLUMN MOUNTING
GEAR
LIQUID PENETRANT
NPSH
CLEANLINESS PRIOR TO FINAL ASSEMBLY BASEPLATE
SKID
SUITABLE FOR EPOXY GROUT
49
HARDNESS OF PARTS, WELDS & HEAT AFFECTED ZONES FURNISH PROCEDURES FOR OPTIONAL TESTS
OTHER
50 REMARKS: 51 06/95
SHT 2 OF 5
VALVE ROD
NO. OF RINGS
API674SI.XLS
REV 0
REQ'D X
W/T
OBS
JOB NO.
RECIPROCATING PUMP (API 674-2ND) DATA SHEET SI UNITS
ITEM NO.
REVISION NO. PAGE
5
BY CONTROLS
2 MAXIMUM FRAME RATING:
TYPE:
3
kW @
RPM
4 MAXIMUM PRESSURE RATING(kPa)(BARG) 5 CRANKSHAFT MATERIAL
SIGNAL:
MANUAL
REMOTE
PNEUMATIC
AUTOMATIC
LOCAL
ELECTRONIC
CAPACITY CONTROL:
6 NO. OF MAIN BEARINGS
FLOW BYPASS
7 TYPE OF MAIN BEARINGS YES
NO
VENDOR TO FURNISH CONTROL PANEL
GEAR SERVICE FACTOR
FREESTANDING
11 POWER END LUBRICATION: SPLASH
MAIN
15
AUXILIARY
16
DRIVEN BY
ON UNIT
OTHER
TACHOMETER REQUIRED POSITIVE PRESSURE
13 OIL PUMP: 14
COMBINATION
ONLY
VENDOR FURNISHES CS GOVERNOR & VALVE
GEAR RATIO
12 TYPE
VARIABLE SPEED
ONLY
8 INTERNAL GEARS
10
OF
POWER FRAME
1
9
DATE
3
TYPE
OTHER PURCHASE REQUIREMENTS
GRAVITY NAMEPLATE UNITS
U.S. CUSTOMARY
SI
VENDOR REVIEW FURNISHED PROCESS PIPING
VENDOR REVIEW PIPING DRAWINGS
17 OIL FILTER:
VENDOR FURNISHED PULSATION SUPPRESSION DEVICES
18
TYPE
MAKE
VENDOR FURNISHED RELIEF VALVE
19
FILTRATION SIZE
MODEL
INTERNAL
20
OIL COOLER
RELIEF VALVE SETTING (kPa)(BARG)
21
TYPE
LIQUID-FILLED PRESSURE GAUGES REQUIRED
22
SIZE
EXTERNAL
TECHNICAL DATA MANUAL REQUIRED DRIVERS
23
MAXIMUM SOUND PRESSURE LEVEL
dBA
24
MOTOR
@
m
dBA
25
MANUFACTURER
OVERSIZE NOZZLE MATING PARTS BY VENDOR
26
TYPE
QUENCH-TYPE GLANDS REQUIRED
27
FRAME NO.
PROVIDE PACKING COLLECTION CHAMBER
28
CONSTANT SPEED
PROVIDE LANTERN RING PURGE
29
VARIABLE SPEED
30
kW
RPM
31
VOLTS
PHASE
32
HERTZ
SERVICE FACTOR
33
ENCLOSURE
SIZE OIL HEATER CONNECTION REQUIRED DISTANCE PIECE COVERS SAFETY
LOUVERED
SOLID
GUARDS
WEATHER
COVERS
34
COVERS
35
STEAM TURBINE
36
OTHER (SEE SEPARATE DATA SHEETS)
ADDITIONAL OIL SYSTEM ITEMS
GEAR REDUCER
37 38
REQUIRED
39
MANUFACTURER
40
MODEL
41
TYPE
42
SERVICE FACTOR
43
RATING
PRESSURE
TEMPERATURE
INDICATOR
GAUGES
GAUGES
STRAINER
OTHER
OIL HEATER REQUIRED STEAM
ELECTRIC
MECHANICAL LUBRICATION REQUIRED MINIMIM DESIGN METAL TEMPERATURE °C V-BELT OR CHAIN DRIVE
44
FLOW
GEARS COMPLY WITH
API 613
API 677
45
REQUIRED
API 671 COUPLINGS AND GAUGES REQUIRED
46
NO. OF BELTS
47
SIZE OF BELTS
DOMESTIC
48
CHAIN DETAILS
OUTDOOR STORAGE MORE THAN 6 MONTHS
49
TOTALLY ENCLOSED GUARD
50
SLIDE RAILS FOR ADJUSTMENT
PREPARATION FOR SHIPMENT
SHT 3 OF 5
API674SI.XLS
EXPORT BOXING
WEIGHTS (kg) PUMP
51 06/95
EXPORT
REV 0
BASE
GEAR
DRIVER
JOB NO.
RECIPROCATING PUMP (API 674-2ND) DATA SHEET SI UNITS
ITEM NO.
REVISION NO. PAGE
DATE
4
OF
5
BY
1
PULSATION SUPPRESSION DEVICES FOR RECIPROCATING PUMPS(CONTD)
SERVICE
2
THESE SHEETS TO BE FILLED OUT FOR EACH SERVICE AND /OR STAGE
STAGE NO.
3 APPLICABLE TO:
PROPOSAL
PURCHASE
AS BUILT
4 FOR/USER 5 SITE/LOCATION
AMBIENT TEMPERATURE MIN/MAX
6 PUMP SERVICE
NUMBER OF PUMPS
7 PUMP MFG.
MODEL/TYPE
/
°C
8 SUPPRESSOR MFG. 9 NOTE:
Data Completed Purch.
By Pump/Supp. Mfg. w/Proposal
By Mfg(s) after order
By Mfg(s)/Purchaser as Applicable
GENRAL INFORMATION APPLICABLE TO ALL SUPPRESSORS
10 11 12 TOTAL NUMBER OF SERVICES AND /OR STAGES 13
AMSE CODE STAMP
14
OTHER APPLICABLE PRESSURE VESSEL SPEC. OR CODE
STATE/COUNTRY/PROVINCE OF
15
RADIOGRAPHY (X-RAY OF WELDS):
16
SHOP INSPECTION
NONE
SPOT
CODE AND REGULATIONS APPLY
100%
IMPACT TEST
OUTDOOR STORAGE OVER 6 MONTHS
SPECIAL WELDING REQUIREMENTS
SPECIAL PAINT SPEC
17 18
DESIGN APPROACH:
1 W/SIMPLIFIED MANUAL ANALYSIS OF PIPING SYSTEM
19 HYDROTEST
WITNESS
2 ACOUSTIC SIMULATION STUDY
20
OBSERVE
STUDY TO BE WITNESSED:
YES
NO
21 OPERATING AND SUPPRESSOR DESIGN DATA
22 23
PUMP DATA, THIS SERVICE OR STAGE ONLY
24
NOTES:
NUMBER OF CYL.
25
BORE DIA
26
PUMP VALVE DATA
INTERNAL PASSAGES
mm
STROKE
27
TYPE
28
SPRING PRELOAD
29
FULL PROJECTED AREA
30
LIQUID HANDLED -SEE DATA SHEET PG. 1
mm
LIFT
mm N
RPM
WEIGHT
SPRING RATE
LIFT AREA
EFF. FULL LIFT AREA
NORMAL OPERATING
31
CORR. PRESENT (DESCRIBE)
32
SPECIFIC GRAVITY
33
COMPRESSIBILITY%
34
OPERATION N PARALLEL W/
35
PUMP MANUFACTURER'S RATED CAPACITY
GPM
36
LINE SIDE OPERATING PRESSURE
INLET
(kPa)(BARG)
DISCHARGE
37
OPERATING TEMP WITHIN SUPRESSORS
INLET
°C
DISCHARGE
38
ALLOWABLE PRESSURE DROP THROUGH SUPPRESSORS
P
(kPa)(BAR)
39
%
INLET SUPPRESSOR COMBINATION INLET SUPP SEPARATOR/INTERNALS
41
NO. (QTY) OF INLET &DISCH. SUPP. PER STAGE
42
ALLOWABLE PEAK-PEAK PULSE @ LINE SIDE NOZZLE
(kPa)(BARG)
%
(kPa)(BARG)
43
ALLOWABLE PEAK-PEAK PUSLE @ CYL FLANGE NOZZLE
(kPa)(BARG)
%
(kPa)(BARG)
44
MIN. REQ'D WORKING PRESSURE & TEMPERATURE
45
NOTE: After design, the actual Mawp & temp are to be determined based on the weakest component and stamped on the vessel.
47
The actual Mawp is to be shown on pg. 5 line 11 and on the U1A
48
Forms.
49 50 51 06/95
SHT 4 OF 5
API674SI.XLS
REV 0
NO /
(kPa)(BARG) DISCHARGE SUPPRESSOR
40
46
YS.
P
(kPa)(BARG)
YS.
@
(kPa)(BAR
NO
°C
/
(kPa)(BARG)
YES
@
JOB NO.
RECIPROCATING PUMP (API 674-2ND) DATA SHEET SI UNITS
PAGE
1
PULSATION SUPPRESSION DEVICES FOR RECIPROCATING PUMPS (CONT'D)
2
THESE SHEETS TO BE FILLED OUT FOR EACH SERVICE AND/OR STAGE
DATE
5
OF
5
BY
SERVICE STAGE NO.
CONSTRUCTION REQUIREMENTS & DATA
3
ITEM NO.
REVISION NO.
INLET SUPPRESSOR
4
BASIC MATERIAL REQUIRED, CS, SS, ETC.
5
ACT.MAT.,ASTM OR SA DESIGNATION
6
SPECIAL HARDNESS LIMITATIONS Rc
YES
7
CORROSION ALLOW. (mm)
REQUIRED
8
WALL THICKNESS, (mm)
9
NOM. SHELL DIA x OVERALL LGTH.
SHELL/HEAD
DISCHARGE SUPPRESSOR
/
NO
/
SHELL & HEADS
WELDS
SHELL & HEADS
WELDS
mm
SHELL/HEAD mm/VOL.m³
x
mm/
mm
mm/
m³
10
PIPE OR ROLLED PLATE CONSTRUCTION
PIPE
11
ACT MAX ALLOW. WORKING PRESS AND TEMPERATURE
(kPa)(BARG) @
12
MAX EXPECTED PRESSURE DROP P, (kPa)(BAR)% LINE PRESS
13
WEIGHT, kg EACH
14
INSUL NUTS & ALLOW. FOR INSULATION REQUIRED
15
EXPECTED P-P PULSE @ LINE SIDE CYL FLG, % LINE PRESS
16
BASED ON FINAL SUPPRESSOR DESIGN
mm/ x
ROLLED PLATE
P
°C
(kPa)(BAR) /
mm/
PIPE
%
ROLLED PLATE
(kPa)(BARG) @ P
(kPa)(BAR) /
kg YES
NO
YES
%/
%
NO
%/
17 18
SUPPORTS, TYPE/QUANTITY CONNECTION REQUIREMENTS & DATA
19 20
LINE SIDE FLANGE,
SIZE RATING/FACING/TYPE
21
PUMP FLANGE(S),QTY:
SIZE RATING/FACING/TYPE
22
FLANGE FINISH,
SPECIAL (SPECIFY)
23 24
PER ASME 16.5 INSPECTION OPENINGS REQUIRED
25 26 27
YES
NO
BLINDED
YES
NO
YES
NO
YES
NO
YES
NO
YES
NO
YES
NO
YES
NO
YES
NO
*QTY, SIZE, 6000 LB NPT CPLG, FLG TYPE & RATING DRAIN CONNECTIONS REQUIRED
31
SPEC. QTY, SIZE, 6000 LB NPT CPLG, FLG TYPE & RATING
32
*QTY, SIZE, 6000 LB NPT CPLG, FLG TYPE & RATING PRESSURE CONNECTIONS REQUIRED
34
SPEC. QTY, SIZE, 6000 LB NPT CPLG, FLG TYPE & RATING
35 36
BLINDED
SPEC. QTY, SIZE, 6000 LB NPT CPLG, FLG TYPE & RATING
29
33
NO
*QTY, SIZE, 6000 LB NPT CPLG, FLG TYPE & RATING VENT CONNECTIONS REQUIRED
28
30
YES
SPEC. QTY, SIZE, 6000 LB NPT CPLG, FLG TYPE & RATING
*QTY, SIZE, 6000 LB NPT CPLG, FLG TYPE & RATING TEMPERATURE CONNECTIONS REQUIRED
37
SPEC. QTY, SIZE, 6000 LB NPT CPLG, FLG TYPE & RATING
38
CYL NOZZLE
39
MAIN BODY
*QTY, SIZE, 6000 LB NPT CPLG, FLG TYPE & RATING
40 41 OTHER DATA AND NOTES
42 43
PUMP MFG'S SUPP. OUTLINE OR DRAWING NO.
44
SUPPRESSOR MFG'S OUTLINE OR DRAWING NO.
45 NOTES* = AS BUILT 46 47 48 49 50 51 06/95
SHT 5 OF 5
API674SI.XLS
REV 0
GENERAL
LIQUID
UNDER ROOF
SHUTDOWN
MAX
MIN
APPLICABLE SPECIFICATIONS
CONSTRUCTION
LOCATION
GAS END
VALVE ROD
QA INSPECTION AND TEST
OBS
CONTROLS
ELECTRONIC
COMBINATION
OTHER PURCHASE REQUIREMENTS
dBA
COVERS
TEMPERATURE GAUGES
PREPARATION FOR SHIPMENT EXPORT BOXING WEIGHTS (kg)
By Mfg(s)/Purchaser as Applicable
NFORMATION APPLICABLE TO ALL SUPPRESSORS
PERATING AND SUPPRESSOR DESIGN DATA
g LIFT AREA
(kPa)(BARG) °C % DISCHARGE SUPPRESSOR NO
% %
°C
DISCHARGE SUPPRESSOR
WELDS mm mm m³ ROLLED PLATE °C % kg
%
CONNECTION REQUIREMENTS & DATA
BLINDED
OTHER DATA AND NOTES