M00-2973 LT-210 M00-2973 LT-210 SECTION 1 - FRONT END @ 000031-001 391246-55 391246-57 BUCKET ASSEMBLY BOOM INSTALLAT
Views 20 Downloads 0 File size 2MB
M00-2973 LT-210 M00-2973
LT-210 SECTION 1 - FRONT END @
000031-001 391246-55 391246-57
BUCKET ASSEMBLY BOOM INSTALLATION @ HOIST CYLINDER DUMP CYLINDER
FRONT FRAME ASS'Y @ 3B4232 305109 145436 001715-001
BRAKE MANIFOLD ASSEMBLY LIGHT STAND ASS'Y MINI HEADLIGHT ASSEMBLY clear-12v HEADLIGHT ASS'Y -24V
SECTION 2 - MID-SHIP @ OPERATOR'S AREA @ 300163 803061 391095-47 802416 391008-76 008428-001 391303-1
TRANSMISSION CONTROL ASS'Y CONTROL VALVE & LEVER INSTALLATION MAIN VALVE BRAKE PEDAL INSTALLATION PEDAL & VALVE ASSEMBLY @ BRAKE PEDAL VALVE TREADLE VALVE
ARTICULATION ASSEMBLY @ 391246-53
STEER CYLINDER
STEER CYLINDER INSTALLATION @ 391246-53
STEER CYLINDER
SECTION 3 - REAR FRAME @ REAR FRAME ASSEMBLY @ 391016-92 301870 391033-42
303722 010845-001
802204
802385 000036-001 000039-001 303584 391017-1 303435 391017-1 803287 391303-2 303411 001444-001
TRANSMISSION FILTER TRANSMISSION FILL HP FILTER
HYDRAULIC TANK ASS'Y RETURN FILTER ASS'Y
2 4 6 8 10 12
14 16 18 20 22
24 26 28 30 32 34 36 40 42 44
48 50
52 50
54 56 58 60 62
64 66
HOODS & COVERS ASSEMBLY @
68
SECTION 4 - POWERTRAIN @
70
POWERTRAIN ASSEMBLY @ ENGINE GROUP @ AIR INTAKE SYSTEM EXHAUST ASSEMBLY ALTERNATOR INSTL'N ENGINE - F4L912W ENGINE INSTALLATION ENGINE - F4L912W THROTTLE CONTROL ASS'Y CONTROL VALVE TRANSMISSION INSTL'N TRANSMISSION - T20000, 3 Speed TRANSMISSION CASE & COVER GROUP @ INPUT SHAFT & FRONT COVER GROUP @ GEAR GROUP @ FORWARD SHAFT GROUP @ REVERSE IDLER GROUP @ REVERSE & 2nd SHAFT GROUP @ LOW SPEED SHAFT GROUP @ 3rd SHAFT GROUP @ After 2004 IDLER SHAFT GROUP @ OUTPUT SHAFT GROUP @ CONTROL VALVE GROUP @
72 74 76 78 80 82 84 82 86 88 90 94 96 100 102 104 106 108 110 112 114 116 118
TC 1
M00-2973 LT-210 391016-42 391016-32 301870 391016-92 303717 003373-001 003372-003 003373-013 001801-042 303716 003372-001 003372-003 003372-033 391008-74 001801-042 006355-001 391016-111 391054-164 350134 303421 391054-141 014905-002
CONTROL VALVE ASSEMBLY CONTROL VALVE HOUSING ASSEMBLY MODULATOR VALVE ASSEMBLY @ TRANSMISSION FILL TRANSMISSION FILTER REAR AXLE INSTALLATION REAR AXLE ASSEMBLY - 12D0840 PLANET CARRIER ASSEMBLY DIFFERENTIAL & CARRIER ASSEMBLY NO-SPIN ASSEMBLY FRONT AXLE INSTL'N FRONT AXLE ASSEMBLY - 12D0840 PLANET CARRIER ASSEMBLY DIFFERENTIAL & CARRIER ASSEMBLY PINION PARKING BRAKE ASS'Y NO-SPIN ASSEMBLY TORQUE CONVERTER ASSEMBLY - C270 PUMP DRIVELINE - Front Axle DRIVELINE - Articulation DRIVELINE - Trans. to Rear Axle DRIVELINE - Trans. to T.C. HYDRAULIC PUMP INSTL'N @ HYDRAULIC PUMP - 45cc
ENGINE GROUP @ 000036-001 000039-001 303584 391017-1 303435 391017-1 803287 391303-2
803026
AIR INTAKE SYSTEM EXHAUST ASSEMBLY ALTERNATOR INSTL'N ENGINE - F4L912W ENGINE INSTALLATION ENGINE - F4L912W THROTTLE CONTROL ASS'Y CONTROL VALVE
FUEL TANK ASSEMBLY
SECTION 5 - SYSTEM DRAWINGS @ 000072-001 305088 305086-002 305087-002 305096-002 000072-002
001169-001 391246-57 391246-53 391246-55 391008-62 391033-42 391095-47 014905-003 802992 303722 010845-001 391005-80 011670-001 3B4232 391008-76 008428-001 003372-001 003372-003 003372-033 391008-74 001801-042 003373-001 003372-003 003373-013
ELECTRICAL SYSTEM SCHEMATIC - ELECTRICAL ENGINE PANEL BRAKE PANEL MAIN PANEL HARNESS
SCHEMATIC - HYDRAULIC DUMP CYLINDER STEER CYLINDER HOIST CYLINDER L.S. CHARGE VALVE HP FILTER MAIN VALVE HYDRAULIC PUMP - 45cc HYDRAULIC TANK INSTL'N HYDRAULIC TANK ASS'Y RETURN FILTER ASS'Y RETURN FILTER ASS'Y HAND PUMP BRAKE MANIFOLD ASSEMBLY BRAKE PEDAL VALVE FRONT AXLE ASSEMBLY - 12D0840 PLANET CARRIER ASSEMBLY DIFFERENTIAL & CARRIER ASSEMBLY PINION PARKING BRAKE ASS'Y NO-SPIN ASSEMBLY REAR AXLE ASSEMBLY - 12D0840 PLANET CARRIER ASSEMBLY DIFFERENTIAL & CARRIER ASSEMBLY
120 122 124 60 58 126 128 134 136 140 142 144 134 148 152 140 154 160 162 164 166 168 170 172
74 76 78 80 82 84 82 86 88
174
176 178 180 182 184 186 188
190 12 50 10 198 62 32 200 202 64 66 204 206 16 40 42 144 134 148 152 140 128 134 136
TC 2
M00-2973 LT-210 001801-042
303440 305095-002
NO-SPIN ASSEMBLY
PLUMBING - TRANSMISSION GAUGE PANEL
UPDATED PARTS LIST 001552-001 302104 802863 001065-001
803005 803026
SEAT ASSEMBLY HOSE CLAMP & CHAIN ASS'Y DECAL KIT - SP
140
208 210
212 216 218 220
DECAL - BRAKE TEST
222
FUEL TANK INSTL'N
224
FUEL TANK ASSEMBLY
174
TC 3
This page intentionally blank.
M00-2973 (Sheet 1 / 2 )
LT-210
2
M00-2973 (Sheet 2 / 2)
LT-210 NO. 1 2 3 4 5 6 7 8
PART No.
DESCRIPTION SECTION 1 - FRONT END @ ( Page 4 ) SECTION 2 - MID-SHIP @ ( Page 24 ) SECTION 3 - REAR FRAME @ ( Page 54 ) SECTION 4 - POWERTRAIN @ ( Page 70 ) SECTION 5 - SYSTEM DRAWINGS @ ( Page 176 ) FSL-1016 - CALIPER FSL-1105 - MANUAL VALVE UPDATED PARTS LIST ( Page 212 )
When Ordering, Give Part No., Part Name, Model & Serial No.
QTY. 1 1 1 1 1 REF REF REF
3
(Sheet 1 / 2 )
SECTION 1 - FRONT END @
4
(Sheet 2 / 2)
SECTION 1 - FRONT END @ NO.
PART No.
1 2 3
000031-001
DESCRIPTION BUCKET ASSEMBLY ( Page 6 ) BOOM INSTALLATION @ ( Page 8 ) FRONT FRAME ASS'Y @ ( Page 14 )
When Ordering, Give Part No., Part Name, Model & Serial No.
QTY. 1 1 1
5
000031-001 (Sheet 1 / 2 )
BUCKET ASSEMBLY
6
000031-001 (Sheet 2 / 2)
BUCKET ASSEMBLY NO. 2
PART No. LP12052
DESCRIPTION LIP
When Ordering, Give Part No., Part Name, Model & Serial No.
QTY. 1
7
(Sheet 1 / 2 )
BOOM INSTALLATION @
8
(Sheet 2 / 2)
BOOM INSTALLATION @ NO. 1 3 4 5 16 17 19 20 21 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39
PART No.
802902 391044-10 391246-55 391246-57 15-204431 94109 125568 J208398 11-204431 010551-001 16-204431 J200111 J203464 139995 100660 105992 302508 36-204431 103962 104852 106473 000044-001 103573 105992
DESCRIPTION BUCKET FRONT FRAME BOOM RADIAL BUSHING HOIST CYLINDER ( Page 10 ) DUMP CYLINDER ( Page 12 ) PIN GREASE FITTING - 1/8 NPT HHCS - 0.375-16NC X 4.000 GR8 BUSHING PIN PIN PIN BUSHING STRAIGHT PIN -Repl. by 012726-001(fsl-1045) HHCS - 0.500-13NC X 5.750 GR8 STOVER NUT - 0.500-13UNC GRC FLAT WASHER - 0.500 A325 BUSHING - STEEL STRAIGHT PIN - 2" HHCS - 0.375-16NC X 4.500 GR8 LOCKNUT - 0.375-16NC GRC STOVER FLAT WASHER - 0.375, L9 CYLINDER GUARD HHCS - 0.500-13NC X 1.000 GR8 FLAT WASHER - 0.500 A325
When Ordering, Give Part No., Part Name, Model & Serial No.
QTY. REF REF 1 4 1 1 1 4 4 2 1 1 1 2 1 1 1 7 2 2 1 6 5 1 2 2
9
391246-55 (Sheet 1 / 2 )
HOIST CYLINDER
10
391246-55 (Sheet 2 / 2)
HOIST CYLINDER NO.
PART No.
2 3 5 8 12 16 18 19 20 21 22
3218-P 201048 201291-002 3218-38 2006-20 207401 B1148 3218-S 391246-12 J208398 002803-001
DESCRIPTION BARREL NUT PISTON STROKE RESTRICTOR PACKING GLAND LOCKNUT SETSCREW STEM ASSEMBLY SEAL KIT BUSHING BEARING
When Ordering, Give Part No., Part Name, Model & Serial No.
QTY. 1 1 1 1 1 1 1 1 1 1 1
11
391246-57 (Sheet 1 / 2 )
DUMP CYLINDER
12
391246-57 (Sheet 2 / 2)
DUMP CYLINDER NO.
PART No.
2 3 5 8 11 15 17 18 19 20 21
3217-P 205140 2303-18 3217-38 3217-20 206668-001 3217-S 391329-40 J208398 002803-001
DESCRIPTION BARREL ASSEMBLY STEM NUT PISTON STOP TUBE GLAND LOCKNUT SCREW STEM ASSEMBLY SEAL KIT BUSHING BEARING
When Ordering, Give Part No., Part Name, Model & Serial No.
QTY. 1 1 1 1 1 1 1 1 1 1 1
13
(Sheet 1 / 2 )
FRONT FRAME ASS'Y @
14
(Sheet 2 / 2)
FRONT FRAME ASS'Y @ NO. 1 2 3 4 5 6
PART No. 303630 3B6141 304214 3B4232 305109 145436
DESCRIPTION FRONT FRAME MANIFOLD - Remote Lube BULKHEAD PLATE BRAKE MANIFOLD ASSEMBLY ( Page 16 ) LIGHT STAND ASS'Y ( Page 18 ) MINI HEADLIGHT ASSEMBLY clear-12v ( Page 20 )
When Ordering, Give Part No., Part Name, Model & Serial No.
QTY. 1 1 1 1 1 1
15
3B4232 (Sheet 1 / 2 )
BRAKE MANIFOLD ASSEMBLY
16
3B4232 (Sheet 2 / 2)
BRAKE MANIFOLD ASSEMBLY NO. 1 2 3 3-A 4 4-A 5
PART No. 391358-29 391358-27 391358-22 391358-30 391358-21 391358-31 3B4075
DESCRIPTION CONNECTOR COIL - 12 VOLT SOLENOID CARTRIDGE - 3 Way / 2 Pos. SEAL KIT CARTRIDGE 4 way/2 pos. SEAL KIT MANIFOLD BLOCK
When Ordering, Give Part No., Part Name, Model & Serial No.
QTY. 2 2 1 1 1 1 1
17
305109 (Sheet 1 / 2 )
LIGHT STAND ASS'Y
18
305109 (Sheet 2 / 2)
LIGHT STAND ASS'Y NO. 1 2 3 4 5 6 7 8
PART No. 305107 305108 4W1121 103575 106473 104852 115938 100157
DESCRIPTION LIGHT STAND INNER SLIDE LIGHT BRACKET HHCS - 0.375-16NC X 1.25 GR8 FLAT WASHER - 0.375, L9 LOCKNUT - 0.375-16NC GRC STOVER NUT - 0.375-16NC GR8 HHCS -0.375-16NC X 1.000 GR8
When Ordering, Give Part No., Part Name, Model & Serial No.
QTY. 1 1 2 1 1 1 2 1
19
145436 (Sheet 1 / 2 )
MINI HEADLIGHT ASSEMBLY clear-12v
20
145436 (Sheet 2 / 2)
MINI HEADLIGHT ASSEMBLY clear-12v NO. 1 2 3 4 5 6 7 8 9 10 11 12
PART No. * * a a a a
391438-10 391438-2 391438-7 391438-8 391438-9 101507 133131 141108 141107 133129 001715-001
DESCRIPTION LENS - CLEAR BULB - 24V HOUSING SNAP RING O-RING BULB CONNECTOR CONNECTOR - 1/2" SOCKET c/w Seal CONNECTOR - 1 Socket Weatherpack CONNECTOR - 1 Pin PIN c/w Seal HEADLIGHT ASS'Y -24V ( Page 22 ) *) a)
QTY. 1 1 1 2 2 1 1 1 1 1 1 1
Recommended spare part. Items included in 391438-1.
When Ordering, Give Part No., Part Name, Model & Serial No.
21
001715-001 (Sheet 1 / 2 )
HEADLIGHT ASS'Y -24V
22
001715-001 (Sheet 2 / 2)
HEADLIGHT ASS'Y -24V NO.
PART No.
DESCRIPTION
1 2 3 4 5 6 7 8 9 10 11 12 13
001714-002 391438-2 001714-010 141107 141108 133129 133131 001714-011 001714-003 001714-004 001714-007 001714-005 001714-005
HOUSING BULB - 24V LENS HOLDER CONNECTOR - 1 Pin CONNECTOR - 1 Socket Weatherpack PIN c/w Seal SOCKET c/w Seal SOCKET WIRE SOCKET LAMP & LENS HOLDER LENS - CLEAR SNAP RING SNAP RING
When Ordering, Give Part No., Part Name, Model & Serial No.
QTY. REF REF REF REF REF REF REF REF REF REF REF REF REF
23
(Sheet 1 / 2 )
SECTION 2 - MID-SHIP @
24
(Sheet 2 / 2)
SECTION 2 - MID-SHIP @ NO. 1 2 3
PART No.
DESCRIPTION OPERATOR'S AREA @ ( Page 26 ) ARTICULATION ASSEMBLY @ ( Page 48 ) STEER CYLINDER INSTALLATION @ ( Page 52 )
When Ordering, Give Part No., Part Name, Model & Serial No.
QTY. 1 1 1
25
(Sheet 1 / 2 )
OPERATOR'S AREA @
26
(Sheet 2 / 2)
OPERATOR'S AREA @ NO. 1 2 3 4 5 6 7 8 9 10 11 12
PART No.
300163
803061 * 802416 * * 391303-1
391180-1 391300-36 301347
DESCRIPTION MAIN PANEL see electrical system BRAKE PANEL see electrical system TRANSMISSION CONTROL ASS'Y ( Page 28 ) ENGINE PANEL see electrical system Missing description see system drawings CONTROL VALVE & LEVER INSTALLATION ( Page 30 ) BRAKE PEDAL INSTALLATION ( Page 34 ) PEDAL & VALVE ASSEMBLY @ ( Page 36 ) TREADLE VALVE ( Page 44 ) SEAT SEAT BELT - 3" WIDE SEAT MOUNT *)
QTY. REF REF 1 REF REF 1 1 1 1 1 1 1
Recommended spare part.
When Ordering, Give Part No., Part Name, Model & Serial No.
27
300163 (Sheet 1 / 2 )
TRANSMISSION CONTROL ASS'Y
28
300163 (Sheet 2 / 2)
TRANSMISSION CONTROL ASS'Y NO. 1 2 3 4 6 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
PART No. 350102 350101 303014 801626 801625 303011 801622 350044
300377 300378 114597 300164 a
350041 801623 300167 801627
DESCRIPTION KNOB - BLACK KNOB - RED LINKAGE FWD & REVERSE CLEVIS PIN COTTER PIN LINKAGE NUT ROD END BOLT WASHER LEVER LEVER LOCKNUT BOLT PLATE SHAFT COLLAR FLANGE BEARING BOLT LEVER ROLL PIN a)
QTY. 1 1 1 2 2 1 2 1 2 2 1 1 8 1 1 1 4 2 2 2
Items included in 350041.
When Ordering, Give Part No., Part Name, Model & Serial No.
29
803061 (Sheet 1 / 2 )
CONTROL VALVE & LEVER INSTALLATION
30
803061 (Sheet 2 / 2)
CONTROL VALVE & LEVER INSTALLATION NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
PART No. Ì
391095-47 3B0400 350043 3B0412 3B0413 106472 3B0392 3B0403 3B6402 134181 MC00116 106529 100665 103570 100196 800609 105992 802347 803209
DESCRIPTION MAIN VALVE ( Page 32 ) MOUNTING PLATE KNOB HANDLE - L/H HANDLE - R/H BOLT - 0.375-24NFX0.750GR8 PANEL PANEL MOUNT PUSHROD CONTROL VALVE - LONG CLEVIS PIN COTTER PIN - 1/8" BOLT HHCS - 0.375-16NC X 0.750 GR8 HHCS -0.500-13NC X 1.5 GR8 HHCS - 0.375-16UNC X 1 1/2 LG FRONT FRAME FLATWASHER - 3/8" DIA. FLAT WASHER - 0.500 A325 CLEVIS MOUNTING ANGLE PUSHROD CONTROL VALVE - SHORT Ì)
QTY. 1 1 2 1 1 4 1 REF 1 4 4 4 4 3 4 REF 16 3 1 1
Not sold separately.
When Ordering, Give Part No., Part Name, Model & Serial No.
31
391095-47 (Sheet 1 / 2 )
MAIN VALVE
32
391095-47 (Sheet 2 / 2)
MAIN VALVE NO. 1 2 3 4
PART No. 391095-55 391095-46 391095-56
DESCRIPTION WORK SECTION SECTION SEAL KIT BOLT KIT FSL-1105 - ON REPLACEMENT
When Ordering, Give Part No., Part Name, Model & Serial No.
QTY. 3 4 1 REF
33
802416 (Sheet 1 / 2 )
BRAKE PEDAL INSTALLATION
34
802416 (Sheet 2 / 2)
BRAKE PEDAL INSTALLATION NO. 1 2 3 4 5 6 7
PART No.
800751 101140 803257 103575 106473
DESCRIPTION BRAKE MOUNTING BRACKET (part of frame) PEDAL & VALVE ASSEMBLY (see Hyd. System) BOLT FLATWASHER - 0.313 A325 MOUNTING PLATE HHCS - 0.375-16NC X 1.25 GR8 FLAT WASHER - 0.375, L9
When Ordering, Give Part No., Part Name, Model & Serial No.
QTY. REF REF 5 5 1 3 3
35
(Sheet 1 / 4 )
PEDAL & VALVE ASSEMBLY @
36
(Sheet 2 / 4)
PEDAL & VALVE ASSEMBLY @ NO. 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 19 20 21 22 23 24 25 26 27 28 29 30
31 32 33 34 35 40 41 42
PART No. a 32-630-375
C30-390-112 a 32-620-172
a
a
a
a a a a
% % %
a
C30-385-024 C30-380-061 C30-385-025 C30-380-063 32-630-266 32-660-338 C30-170-124 C30-030-324 B-117LS014 C30-110-036 C30-300-043 32-570-084 C30-020-171 C33-265-013 C30-100-567 32-630-377 B-105LS014 C30-010-509 32-630-093 32-630-378 C30-010-510 32-470-046 C32-660-339 C32-660-345 C32-390-017 C32-390-016 C32-390-015 C30-390-117 C29-170-002 32-630-262 C32-640-033 391008-76 C30-900-027 C33-110-030 C33-255-018
DESCRIPTION O-RING SPACER CUP SPOOL SLEEVE SPOOL SPOOL O-RING SPRING RETAINER END PLUG O-RING WASHER NUT BOOT PUSH ROD CAPSCREW HOUSING BACK-UP RING O-RING PISTON O-RING BACK-UP RING PISTON BEARING SPRING SPRING SHIM SHIM SHIM SPACER RETAINER ASSEMBLY O-RING E-RING BRAKE PEDAL ( Page 40 ) PIN WASHER CAPSCREW %) a)
QTY. 4 1 1 1 1 1 1 4 2 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1
1 1 1 10 1 2 2 2
Use as required. Items included in 391008-54.
When Ordering, Give Part No., Part Name, Model & Serial No.
37
(Sheet 3 / 4 )
PEDAL & VALVE ASSEMBLY @
38
(Sheet 4 / 4)
PEDAL & VALVE ASSEMBLY @ NO. 43 44 45 46 47 48 49
PART No. C30-230-060 C30-900-031 C30-090-014 C30-310-022 C33-300-025 C33-255-097 * 391008-54
DESCRIPTION BASE PIN CLEVIS CAM NUT CAPSCREW SEAL KIT *)
QTY. 1 2 1 1 1 1 1
Recommended spare part.
When Ordering, Give Part No., Part Name, Model & Serial No.
39
391008-76 (Sheet 1 / 2 )
BRAKE PEDAL
40
391008-76 (Sheet 2 / 2)
BRAKE PEDAL NO.
PART No.
1 2 3 4
391008-44 008428-001 023951-001 391008-67
DESCRIPTION BOOT REPAIR KIT VALVE ( Page 42 ) BRAKE PEDAL REPAIR KIT
When Ordering, Give Part No., Part Name, Model & Serial No.
QTY. 1 1 1 REF
41
008428-001 (Sheet 1 / 2 )
VALVE
42
008428-001 (Sheet 2 / 2)
VALVE NO. 1
PART No. 391008-67
DESCRIPTION REPAIR KIT
When Ordering, Give Part No., Part Name, Model & Serial No.
QTY. 1
43
391303-1 (Sheet 1 / 4 )
TREADLE VALVE
44
391303-1 (Sheet 2 / 4)
TREADLE VALVE NO. 2 3 4 6 7 8 9 10 11 12 13 14 16 22 50 71 72 73 75 76 77 78 81 82 83 84 85 86 87 88 89 91 92 93 94 95 96 97 98
PART No. 206482 206483 206484 206485 * g 206486 206487 206488 206489 206490 g 206491 * g 206492 * g 206493 * g 206494 * g 206495 206496 206497 206498 206499 206500 * g 206501 206502 206503 * g 206504 * 206505 206506 g 206507 * g 206508 * 206509 206510 206511 206512 206513 * 206514 * 206515 206516 206517 206518 206519 * g 206520
DESCRIPTION NUT PIN PIN ROLLER SPRING PUSH ROD TREADLE ASS'Y TRANSFER LEVER SCREW RETAINING RING BUSHING BUSHING O-RING O-RING SCREW OUTLET BODY BARRIER PLATE CARTRIDGE SLEEVE CARTRIDGE CAP O-RING PIN CARTRIDGE BODY O-RING O-RING BALANCE PISTON U-CUP WEAR RING SPRING SPRING CAP ADJUSTING SCREW INSERT POPPET SPRING O-RING INSERT POPPET GUIDE PIN INLET BODY O-RING *) g)
QTY. 1 2 1 2 1 1 1 1 1 8 4 4 1 1 6 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Recommended spare part. included in Seal Kit (391303-4)
When Ordering, Give Part No., Part Name, Model & Serial No.
45
391303-1 (Sheet 3 / 4 )
TREADLE VALVE
46
391303-1 (Sheet 4 / 4)
TREADLE VALVE NO. 99 100
PART No. g 206521
206522
DESCRIPTION DUST BOOT TREADLE BASE g)
QTY. 1 1
included in Seal Kit (391303-4)
When Ordering, Give Part No., Part Name, Model & Serial No.
47
(Sheet 1 / 2 )
ARTICULATION ASSEMBLY @
48
(Sheet 2 / 2)
ARTICULATION ASSEMBLY @ NO. 2 3 5 7 8 10 11 12 13 14 15 25 31 36
PART No.
391044-10 2-211382 108644 100660 94111 303263 303264 302581 391246-53 010551-001 105992 106473
DESCRIPTION REAR FRAME FRONT FRAME RADIAL BUSHING WASHER BOLT - 0.5-13NC X5 STOVER NUT - 0.500-13UNC GRC GREASE FITTING BUSHING BUSHING BOSS STEER CYLINDER ( Page 50 ) PIN FLAT WASHER - 0.500 A325 FLAT WASHER - 0.375, L9
When Ordering, Give Part No., Part Name, Model & Serial No.
QTY. REF REF 2 4 2 2 2 4 2 REF 1 2 4 2
49
391246-53 (Sheet 1 / 2 )
STEER CYLINDER
50
391246-53 (Sheet 2 / 2)
STEER CYLINDER NO.
PART No.
2 3
3205-P 205167 a
5
207140 a a a a
10
207141 a a
13
3205-35 a a
16
3205-S
DESCRIPTION BARREL ASSEMBLY STEM NUT - BACKING RING PISTON - SEAL - ORING - SEAL - SEAL PACKING GLAND - LIP SEAL - LIP SEAL ENDCAP - LIP SEAL - PLUG STEM ASSEMBLY a)
QTY. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Items part of Seal Kit J391246-70
When Ordering, Give Part No., Part Name, Model & Serial No.
51
(Sheet 1 / 2 )
STEER CYLINDER INSTALLATION @
52
(Sheet 2 / 2)
STEER CYLINDER INSTALLATION @ NO. 2 3 15 18 20 21 22 23 31 37
PART No.
391246-53 103570 94109 125568 141060 J208398 105992 3-204431
DESCRIPTION REAR FRAME FRONT FRAME STEER CYLINDER ( Page 50 ) HHCS -0.500-13NC X 1.5 GR8 GREASE FITTING - 1/8 NPT HHCS - 0.375-16NC X 4.000 GR8 LOCK PIN BUSHING FLAT WASHER - 0.500 A325 PIN
When Ordering, Give Part No., Part Name, Model & Serial No.
QTY. REF REF 1 2 2 2 2 2 2 2
53
(Sheet 1 / 2 )
SECTION 3 - REAR FRAME @
54
(Sheet 2 / 2)
SECTION 3 - REAR FRAME @ NO. 1 2 3
PART No. 303722 802204
DESCRIPTION REAR FRAME ASSEMBLY @ ( Page 56 ) HYDRAULIC TANK ASS'Y ( Page 64 ) HOODS & COVERS ASSEMBLY @ ( Page 68 )
When Ordering, Give Part No., Part Name, Model & Serial No.
QTY. 1 1 1
55
(Sheet 1 / 2 )
REAR FRAME ASSEMBLY @
56
(Sheet 2 / 2)
REAR FRAME ASSEMBLY @ NO.
PART No.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
001254-001 391332-2 391016-92 301870 391048-2 391048-3 391048-4 391143-3 391248-4 3B6369 391033-42 391219-1 000007-001 000081-001 000082-001 303447 303710 304213 305089 391386-15 391386-16 391347-2 801313 391053-25 803113 117106
DESCRIPTION REAR FRAME HAND FILL PUMP - repl by 011670-001(FSL-1043) TRANSMISSION FILTER ( Page 58 ) TRANSMISSION FILL ( Page 60 ) SNAP ACTION FILLER CAP BREATHER - 0.125 NPT BRONZE STRAINER - 3" LG - FUEL FILL FILTER (Element: 391143-4) BATTERY - 12V MOUNT - HP Filter HP FILTER ( Page 62 ) HORN HOSE TAMER - L/H MOUNT UPPER GUARD UPPER GUARD MOUNT MANIFOLD, PRESSURE SWITCH HOSE TAMER BAR BULKHEAD PLATE BULKHEAD MANIFOLD - 5 Port RETURN MANIFOLD ACCUMULATOR - 1/2 Gal. ACCUMULATOR BRACKET MASTER SWITCH LOCK BAR RUBBER MAT
When Ordering, Give Part No., Part Name, Model & Serial No.
QTY. 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 2
57
391016-92 (Sheet 1 / 2 )
TRANSMISSION FILTER
58
391016-92 (Sheet 2 / 2)
TRANSMISSION FILTER NO. 1 4 5
PART No. * 391125-10 * J233274
DESCRIPTION FSL-1063 - REPLACEMENT FILTER FILTER ELEMENT - TRANS. GASKET *)
QTY. REF 1 1
Recommended spare part.
When Ordering, Give Part No., Part Name, Model & Serial No.
59
301870 (Sheet 1 / 2 )
TRANSMISSION FILL
60
301870 (Sheet 2 / 2)
TRANSMISSION FILL NO. 1 2 3
PART No. 303504 391414-11 391340-1
DESCRIPTION MOUNT PLATE BELL REDUCER PIPE COUPLING
When Ordering, Give Part No., Part Name, Model & Serial No.
QTY. 1 1 1
61
391033-42 (Sheet 1 / 2 )
HP FILTER
62
391033-42 (Sheet 2 / 2)
HP FILTER NO. 1 2 3 4 5 6 7 8 9 10 11
PART No. * 391033-43 ! ! ! * * * * *
391033-65 202580 391033-52 006238-001 391033-16 391033-48 007942-001
DESCRIPTION FILTER ELEMENT - HP BOWL HEAD BY-PASS CLOG INDICATOR - ELECTRICAL O-RING O-RING O-RING O-RING CLOG INDICATOR, MECHANICAL BACK-UP RING !) *)
QTY. 1 1 1 1 1 1 1 1 1 1 1
Not sold separately. Recommended spare part.
When Ordering, Give Part No., Part Name, Model & Serial No.
63
303722 (Sheet 1 / 2 )
HYDRAULIC TANK ASS'Y
64
303722 (Sheet 2 / 2)
HYDRAULIC TANK ASS'Y NO. 1 2 3 4 5 6 7 8 9 10 11 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27
PART No. 391138-1 391385-1 304203 800734 106473 391093-1 100665 * 303316 * 304201 303318 100157 * 010845-001 100337 802991 391422-1 304231 800433 102317 106628 100318 112294 100292 800385 102047 100293
DESCRIPTION MAGNETIC DRAIN PLUG - 1/2" NPT LEVEL GAUGE GAUGE COVER HHCS - 3/8"-16NC X 2 1/2" GR.8 FLAT WASHER - 0.375, L9 TANK BREATHER - HYD HHCS - 0.375-16NC X 0.750 GR8 GASKET GASKET - RETURN FILTER BLOCK, TAP, ANGLE MTG. HHCS -0.375-16NC X 1.000 GR8 RETURN FILTER ASS'Y ( Page 66 ) NPT PLUG HYDRAULIC TANK RELIEF VALVE COVER PLATE HHCS 0.250-20NC X 1.000 GR8 FLATWASHER - 0.625 A325 ADAPTER - 2092-12-12 ADAPTER - 2081-12-4 ADAPTER - 2089-2-2 DIRTY FILTER SWITCH c/w return filter ADAPTER - 2021-12-8 HOSE ASS'Y ADAPTER - 221501-12-8 ADAPTER - 2024-12-12 *)
QTY. 1 1 1 2 12 1 4 1 1 REF 6 1 1 1 1 1 6 6 1 1 1 REF 1 1 1 1
Recommended spare part.
When Ordering, Give Part No., Part Name, Model & Serial No.
65
010845-001 (Sheet 1 / 2 )
RETURN FILTER ASS'Y
66
010845-001 (Sheet 2 / 2)
RETURN FILTER ASS'Y NO. 1-A 1-B 1-C 2 3 4 5
PART No. *% 204053-001 *% 391005-79
018928-001 391005-89 * 391005-77 * 391005-95 112294
DESCRIPTION O-RING - Flourocarbon O-RING - Buna N COVER CLOG INDICATOR - Mechanical RETURN FILTER ELEMENT MOUNTING GASKET ADAPTER - 2089-2-2 %) *)
QTY. 1 1 1 1 1 1 1
Use as required. Recommended spare part.
When Ordering, Give Part No., Part Name, Model & Serial No.
67
802204 (Sheet 1 / 2 )
HOODS & COVERS ASSEMBLY @
68
802204 (Sheet 2 / 2)
HOODS & COVERS ASSEMBLY @ NO. 1 3 4 6 7 8 9 10 11 13 14 15 16 17 18 19 21 22 23 24 25
PART No. 304113 303608 303612 300373 301344 301402 101142 800609 300355 304079 802549 301577 304217 134020 138589 303548 103573 105992 103575 800738 117555
DESCRIPTION ENGINE HOOD CENTER HOOD HOOD SUPPORT DRIVELINE COVER DRIVELINE GUARD HOIST HOSE GUARD HHCS - 3/8 x 1/2" FLATWASHER - 3/8" DIA. SIDE COVER GRILL BELLY PAN COVER COVER FRONT FRAME HOOD BOLT BOLT MOUNT PLATE HHCS - 0.500-13NC X 1.000 GR8 FLAT WASHER - 0.500 A325 HHCS - 0.375-16NC X 1.25 GR8 WASHER HHCS - 0.313-18NC X 0.750 GR8
When Ordering, Give Part No., Part Name, Model & Serial No.
QTY. 1 1 1 1 1 1 5 23 1 1 1 1 1 10 10 1 6 6 4 7 7
69
(Sheet 1 / 2 )
SECTION 4 - POWERTRAIN @
70
(Sheet 2 / 2)
SECTION 4 - POWERTRAIN @ NO. 1 2 3 4 5
PART No. 802385 803026 006861-001 391360-40
DESCRIPTION POWERTRAIN ASSEMBLY @ ( Page 72 ) ENGINE GROUP @ ( Page 74 ) FUEL TANK ASSEMBLY ( Page 174 ) RIM TIRE - 9 X 20
When Ordering, Give Part No., Part Name, Model & Serial No.
QTY. 1 1 1 4 4
71
802385 (Sheet 1 / 2 )
POWERTRAIN ASSEMBLY @
72
802385 (Sheet 2 / 2)
POWERTRAIN ASSEMBLY @ NO. 1 2 4 5 6 7 8 9 10 11 12 13 14
PART No. Ì
303411 303717 303716 802354 006355-001 391054-164 350134 303421 391054-141 Ì 3B1547 Ì
802225
DESCRIPTION ENGINE GROUP @ ( Page 74 ) TRANSMISSION INSTL'N ( Page 90 ) REAR AXLE INSTALLATION ( Page 126 ) FRONT AXLE INSTL'N ( Page 142 ) BOLT - 12 POINT 3/8-24UNF X 1"LG TORQUE CONVERTER ASSEMBLY - C270 ( Page 154 ) DRIVELINE - Front Axle ( Page 162 ) DRIVELINE - Articulation ( Page 164 ) DRIVELINE - Trans. to Rear Axle ( Page 166 ) DRIVELINE - Trans. to T.C. ( Page 168 ) DRIVELINE GUARD HYDRAULIC PUMP INSTL'N @ ( Page 170 ) RING GEAR & PLATE KIT Ì)
QTY. REF 1 1 1 16 1 1 1 1 1 1 1 1
Not sold separately.
When Ordering, Give Part No., Part Name, Model & Serial No.
73
(Sheet 1 / 2 )
ENGINE GROUP @
74
(Sheet 2 / 2)
ENGINE GROUP @ NO.
PART No.
1 2 3 4 5
000036-001 000039-001 303584 391017-1 303435
DESCRIPTION AIR INTAKE SYSTEM ( Page 76 ) EXHAUST ASSEMBLY ( Page 78 ) ALTERNATOR INSTL'N ( Page 80 ) ENGINE - F4L912W ( Page 82 ) ENGINE INSTALLATION ( Page 84 )
When Ordering, Give Part No., Part Name, Model & Serial No.
QTY. 1 1 1 1 1
75
000036-001 (Sheet 1 / 2 )
AIR INTAKE SYSTEM
76
000036-001 (Sheet 2 / 2)
AIR INTAKE SYSTEM NO.
PART No.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
391081-56 110980 138944 009590-013 000035-001 391125-14 010262-001 010830-001 B1119 800751 101140 134482 101141 010110-001 009590-012 140352 010832-001 125568 106473 115938
DESCRIPTION AIR CLEANER ASSEMBLY (Element 204265) MOUNTING BAND RUBBER ELBOW - 3", 90° T-BOLT CLAMP INTAKE CLOG INDICATOR HOSE CONNECTOR AIR INTAKE NUT BOLT FLATWASHER - 0.313 A325 BOLT - HHCS 0.313NCX1 GR8 WASHER AIR CLEANER MOUNT T-BOLT CLAMP AIR INLET HOOD INTAKE COVER HHCS - 0.375-16NC X 4.000 GR8 FLAT WASHER - 0.375, L9 NUT - 0.375-16NC GR8
When Ordering, Give Part No., Part Name, Model & Serial No.
QTY. 1 2 1 2 1 1 1 1 6 4 8 4 4 1 2 1 1 1 2 1
77
000039-001 (Sheet 1 / 2 )
EXHAUST ASSEMBLY
78
000039-001 (Sheet 2 / 2)
EXHAUST ASSEMBLY NO.
PART No.
1 2 3 4 5 6 7 8 9 10 11
000037-001 803277 143566 000038-001 138589 118155 112819 801432 803282 803283 3R3171
DESCRIPTION PURIFIER CLAMP TORCTITE - 3" FLEX TUBING - 3" FLANGE BOLT BOLT FLATWASHER - 3/8" STOVER NUT CLAMP MOUNTING CLAMP TAPPED BLOCK
When Ordering, Give Part No., Part Name, Model & Serial No.
QTY. 1 2 1 1 4 2 6 2 1 1 1
79
303584 (Sheet 1 / 2 )
ALTERNATOR INSTL'N
80
303584 (Sheet 2 / 2)
ALTERNATOR INSTL'N NO. 1 2 3 4 5 6 7 8 9 10
PART No. 303583 303577 106023 203750 800624 114578 123156 115067 B1171 145102
DESCRIPTION MOUNT SPACER BOLT -8X100 DIN912 GR8.8 V-BELT - Alternator FLATWASHER - M8 NUT BOLT BOLT FLATWASHER - M10 NUT HEX M10
When Ordering, Give Part No., Part Name, Model & Serial No.
QTY. 1 2 2 1 3 1 1 1 2 1
81
391017-1 (Sheet 1 / 2 )
ENGINE - F4L912W
82
391017-1 (Sheet 2 / 2)
ENGINE - F4L912W NO. 1 2 3 4 5 6 7 8 9
PART No. 206136 203750 206137 205838 * 206542-001 * 003444-001 015482-001 206140 * 204297
DESCRIPTION V-BELT - Blower V-BELT - Alternator PULLEY FUEL SUPPLY PUMP LUBE OIL FILTER FUEL FILTER ALTERNATOR STARTER ELECTRIC SHUTDOWN DEVICE *)
QTY. 1 1 1 1 1 1 1 1 1
Recommended spare part.
When Ordering, Give Part No., Part Name, Model & Serial No.
83
303435 (Sheet 1 / 2 )
ENGINE INSTALLATION
84
303435 (Sheet 2 / 2)
ENGINE INSTALLATION NO.
PART No.
DESCRIPTION
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
302008 304146 108644 391017-66 105992 800758 3079 8565 100141 802674 391017-1 105800 105753 391017-67 391017-65 116721 303616
ENGINE MOUNT PLATE ENGINE MOUNT PLATE FRONT MOUNTING PLATE REAR MOUNTING PLATE BOLT - 0.5-13NC X5 RUBBER MOTOR MOUNT FLAT WASHER - 0.500 A325 STOVER NUT HHCS - M12 1.75 X 35 GR 8.8 WASHER - SHIM M14 SHCS - 0.500-13NC X 2.000 GR8 HHCS - M14 X 2 X 100MM LG GR.8 ENGINE - F4L912W ( Page 82 ) NUT LOCK 0.500-20NF GRC STOVER WASHER - 0.438 L9 SPACER FOR MOTOR MOUNT WASHER MOTOR MOUNT - MOTOR MOUNT HHCS - M12 1.75X 50 OIL DRAIN PLUG
21
803287
THROTTLE CONTROL ASS'Y ( Page 86 )
When Ordering, Give Part No., Part Name, Model & Serial No.
QTY. REF REF 1 2 4 4 16 8 4 4 4 4 1 4 4 4 4 4 1 1 1
85
803287 (Sheet 1 / 2 )
THROTTLE CONTROL ASS'Y
86
803287 (Sheet 2 / 2)
THROTTLE CONTROL ASS'Y NO. 1 2 3 4 5 6 7 8 9 10 11 12
PART No. 110079 391303-2 803286 391052-12 131703 102022 106769 800433 303585 114580 116654 3B2367
DESCRIPTION NUT CONTROL VALVE ( Page 88 ) THREADED ROD ROD LOCK NUT - NYLOC FLATWASHER - replaced by 128617 LOCK NUT HHCS 0.250-20NC X 1.000 GR8 MOUNT FLATWASHER - M8 HHCS - M8 X 25 THROTTLE COVER PIPE
When Ordering, Give Part No., Part Name, Model & Serial No.
QTY. 2 REF 1 1 1 4 2 2 1 4 4 1
87
391303-2 (Sheet 1 / 2 )
CONTROL VALVE
88
391303-2 (Sheet 2 / 2)
CONTROL VALVE NO.
PART No.
1 3 4 5 6 10 11 12 13 14 15 16 17 18 21 22 23 24
206523 001483-062 206525 206526 206527 206528 206529 001483-062 001483-062 001483-062 206531 206532 206533 206534 206535 206536 206537 206538
DESCRIPTION COVER - NUT BLEEDER SCREW SCREW PIN ROD END ASSEMBLY SCREW - NUT - NUT - NUT LEVER BODY ASS'Y PISTON SPRING SHELL SPRING ROD END SCREW LOCK NUT Items
QTY. 1 1 1 8 1 1 1 1 1 1 1 1 1 1 1 1 1 1
3, 12, 13, 14 included in 391303-5
When Ordering, Give Part No., Part Name, Model & Serial No.
89
303411 (Sheet 1 / 4 )
TRANSMISSION INSTL'N
90
303411 (Sheet 2 / 4)
TRANSMISSION INSTL'N NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
PART No. 300064 300065 100667 103592 801372 802436 100661
Ì Ì Ì Ì
001444-001 301870 391048-2 391048-4 391048-3 391016-92
DESCRIPTION TRANSMISSION MOUNT - L/H TRANSMISSION MOUNT - R/H BOLT - 3/4 x 2" FLATWASHER - 0.75" A325 BOLT TRANS. STOP PLATE STOVER LOCKNUT - 0.750-10NC MOUNT PLATE GUSSET TRANSMISSION - T20000, 3 Speed ( Page 94 ) TRANSMISSION FILL ( Page 60 ) SNAP ACTION FILLER CAP BRONZE STRAINER - 3" LG - FUEL BREATHER - 0.125 NPT TRANSMISSION FILTER ( Page 58 ) Ì)
QTY. 1 1 8 16 4 2 4 REF REF 1 1 1 1 1 1
Not sold separately.
When Ordering, Give Part No., Part Name, Model & Serial No.
91
303411 (Sheet 3 / 4 )
TRANSMISSION INSTL'N
92
303411 (Sheet 4 / 4)
TRANSMISSION INSTL'N NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
PART No. 300064 300065 100667 103592 801372 802436 100661
Ì Ì Ì Ì
001444-001 301870 391048-2 391048-4 391048-3 391016-92
DESCRIPTION TRANSMISSION MOUNT - L/H TRANSMISSION MOUNT - R/H BOLT - 3/4 x 2" FLATWASHER - 0.75" A325 BOLT TRANS. STOP PLATE STOVER LOCKNUT - 0.750-10NC MOUNT PLATE GUSSET TRANSMISSION - T20000, 3 Speed ( Page 94 ) TRANSMISSION FILL ( Page 60 ) SNAP ACTION FILLER CAP BRONZE STRAINER - 3" LG - FUEL BREATHER - 0.125 NPT TRANSMISSION FILTER ( Page 58 ) Ì)
QTY. 1 1 8 16 4 2 4 REF REF 1 1 1 1 1 1
Not sold separately.
When Ordering, Give Part No., Part Name, Model & Serial No.
93
001444-001 (Sheet 1 / 2 )
TRANSMISSION - T20000, 3 Speed
94
001444-001 (Sheet 2 / 2)
TRANSMISSION - T20000, 3 Speed NO.
PART No.
DESCRIPTION
1 2 3 4 5 6 7 8 9 10 11 12 13 14
002912-001 C230890 J214987
FRONT FLANGE REAR FLANGE COMPANION FLANGE TRANSMISSION CASE & COVER GROUP @ ( Page 96 ) INPUT SHAFT & FRONT COVER GROUP @ ( Page 100 ) GEAR GROUP @ ( Page 102 ) FORWARD SHAFT GROUP @ ( Page 104 ) REVERSE IDLER GROUP @ ( Page 106 ) REVERSE & 2nd SHAFT GROUP @ ( Page 108 ) LOW SPEED SHAFT GROUP @ ( Page 110 ) 3rd SHAFT GROUP @ After 2004 ( Page 112 ) IDLER SHAFT GROUP @ ( Page 114 ) OUTPUT SHAFT GROUP @ ( Page 116 ) CONTROL VALVE GROUP @ ( Page 118 )
When Ordering, Give Part No., Part Name, Model & Serial No.
QTY. 1 1 1 1 1 1 1 1 1 1 1 1 1 1
95
(Sheet 1 / 4 )
TRANSMISSION CASE & COVER GROUP @
96
(Sheet 2 / 4)
TRANSMISSION CASE & COVER GROUP @ NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 30 31 32 33 34
PART No. b b b b b b b b c d e c
a
141552-053 141552-054 141552-055 141552-056 004502-033 141552-057 141552-058 141552-059 004502-026 141552-032 004479-001 007076-001 003372-023 141552-061 141552-032 004479-001 141552-062 005095-001 002530-001 005382-043 141552-031 141552-063 004502-026 004502-048 141552-064 141552-033 141552-034 141552-035 141552-065 J232640 004012-030 100867 203951-001
DESCRIPTION TRANSMISSION CASE ASSEMBLY SUCTION TUBE ASSEMBLY O-RING PRESSURE TUBE TUBE SLEEVE TUBE CLIP BOLT LOCKWASHER PLUG O-RING PLUG O-RING REAR COVER & PLUG ASSEMBLY PLUG O-RING OIL-BAFFLE GASKET O-RING O-RING - TRANS(CHG PUMP) PIN BOLT LOCKWASHER MAGNETIC PLUG PLUG PLUG O-RING SCREW COVER GASKET - COVER BOLT LOCKWASHER DIPSTICK TUBE a) b) c) d) e)
QTY. 1 1 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 20 20 2 1 2 2 2 1 1 2 2 1
Standard items. May be superseded by custom part nos. found in Transmission/Powertrain installation drawing. Items included in 141552-053. Items included in 141552-032. Items included in 141552-060. Items included in 141552-061.
When Ordering, Give Part No., Part Name, Model & Serial No.
97
(Sheet 3 / 4 )
TRANSMISSION CASE & COVER GROUP @
98
(Sheet 4 / 4)
TRANSMISSION CASE & COVER GROUP @ NO. 35
PART No. a J242603
DESCRIPTION DIPSTICK a)
QTY. 1
Standard items. May be superseded by custom part nos. found in Transmission/Powertrain installation drawing.
When Ordering, Give Part No., Part Name, Model & Serial No.
99
(Sheet 1 / 2 )
INPUT SHAFT & FRONT COVER GROUP @
100
(Sheet 2 / 2)
INPUT SHAFT & FRONT COVER GROUP @ NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
PART No. * C4205765 * * * *
* *
* * * * *
* *
141552-019 002414-001 C237384 C232081 C4206501 C4205675 C241308 004502-017 004012-068 004502-005 004502-004 C4205676 005096-001 141552-031 004502-027 004502-035 004502-036 141552-032 004479-001 003372-020 004502-026 004502-029 004502-023 004502-022 141552-030 141552-021
DESCRIPTION INPUT SHAFT,HUB & RETAINING RING ASS'Y RETAINING RING BEARING WASHER SNAP RING BEARING PLATE SCREW OIL SEAL O-RING WASHER NUT FRONT COVER GASKET PIN TRANS. BREATHER - SEE FSL-1040 PLUG GASKET PLUG O-RING CAPSCREW LOCKWASHER WASHER BOLT LOCKWASHER CONVERTER HOUSING SLEEVE SNAP RING INPUT FLANGE *)
QTY. 1 1 1 1 1 1 1 6 1 1 1 1 1 1 1 1 1 1 4 4 18 18 2 2 2 2 1 REF
Recommended spare part.
When Ordering, Give Part No., Part Name, Model & Serial No.
101
(Sheet 1 / 2 )
GEAR GROUP @
102
(Sheet 2 / 2)
GEAR GROUP @ NO. 1 2 3 4 5
PART No. * * * * *
141552-068 C4205294 C4205299 C4205181 C4205317
DESCRIPTION GEAR - Reverse Group GEAR - 1st Drive GEAR - Low Clutch GEAR - Idler GEAR - Output *)
QTY. 1 1 1 1 1
Recommended spare part.
When Ordering, Give Part No., Part Name, Model & Serial No.
103
(Sheet 1 / 2 )
FORWARD SHAFT GROUP @
104
(Sheet 2 / 2)
FORWARD SHAFT GROUP @ NO.
PART No.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
141552-099 C4204049 141552-080 141552-081 141552-083 141552-084 141552-085 002740-001 141552-086 002705-001 141552-093 004502-069 141552-100 141552-101 141552-102 141552-103
* * * *
* * * * * * * *
DESCRIPTION FORWARD SHAFT, DRUM & PLUG ASS'Y CLUTCH, PISTON & SEALS ASS'Y PISTON SEAL - Outer PISTON SEAL - Inner INNER DISC OUTER DISC SPACER BACKING PLATE SNAP RING DISC SPRING ASSEMBLY c/w 5 washers SNAP RING PISTON RING BEARING BALL BEARING RETAINING RING RETAINING RING SEE GEAR GROUP *)
QTY. 1 1 1 1 8 8 1 1 1 1 1 2 1 1 1 1 REF
Recommended spare part.
When Ordering, Give Part No., Part Name, Model & Serial No.
105
(Sheet 1 / 2 )
REVERSE IDLER GROUP @
106
(Sheet 2 / 2)
REVERSE IDLER GROUP @ NO. 1 2 3 4 5 6 7 8
PART No. 141552-123 J247664 141552-125 141552-126 141552-127 005332-001 141552-128 * 141552-129
DESCRIPTION SHAFT REVERSE IDLER GEAR BEARING ASS'Y WASHER RETAINER NUT RETAINING WASHER LOCKBALL GEAR - Reverse Idler O-RING *)
QTY. 1 1 1 1 1 1 1 1
Recommended spare part.
When Ordering, Give Part No., Part Name, Model & Serial No.
107
(Sheet 1 / 2 )
REVERSE & 2nd SHAFT GROUP @
108
(Sheet 2 / 2)
REVERSE & 2nd SHAFT GROUP @ NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33
PART No. * * * * * * *
*
* * * * * *
* * *
141552-078 C4204049 141552-080 141552-081 141552-082 141552-080 141552-081 141552-083 141552-083 141552-084 141552-084 141552-085 002740-001 141552-086 141552-087 141552-088 002705-001 004502-084 141552-089 141552-090 141552-091 141552-092 002422-001 004502-095 004502-069 141552-093 141552-094 004502-084 141552-095 141552-096 141552-097 141552-098
DESCRIPTION REVERSE & 2nd SHAFT ASSEMBLY CLUTCH, PISTON & SEALS ASS'Y PISTON SEAL - Outer PISTON SEAL - Inner CLUTCH PISTON & SEALS ASS'Y PISTON SEAL - Outer PISTON SEAL - Inner INNER DISC INNER DISC OUTER DISC OUTER DISC SPACER BACKING PLATE SNAP RING RETURN SPRING SPRING RETAINER DISC SPRING ASSEMBLY c/w 5 washers SNAP RING BEARING BEARING RETAINING RING BEARING RETAINER RING SNAP RING PISTON RING SNAP RING HUB - 2nd CLUTCH SNAP RING NEEDLE BEARING RETAINER LOCATING RING SPACER SEE GEAR GROUP *)
QTY. 1 1 1 1 1 1 1 8 6 8 6 1 2 2 1 1 1 1 1 1 2 1 1 1 3 1 1 1 1 1 1 1 REF
Recommended spare part.
When Ordering, Give Part No., Part Name, Model & Serial No.
109
(Sheet 1 / 2 )
LOW SPEED SHAFT GROUP @
110
(Sheet 2 / 2)
LOW SPEED SHAFT GROUP @ NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
PART No. C4205551 141552-079 a 141552-080 a 141552-081 141552-105 141552-084 002740-001 141552-086 141552-106 004502-084 141552-107 002389-001 141552-108 004502-070 004502-122 141552-020 141552-109 141552-110 141552-021 141552-111
DESCRIPTION LOW SHAFT, HUB, DRUM & BLEED VALVE ASS'Y CLUTCH PISTON & SEALS ASS'Y PISTON SEAL - Outer PISTON SEAL - Inner INNER DISC OUTER DISC BACKING PLATE SNAP RING DISC SPRING ASSEMBLY SNAP RING SPACER BEARING BEARING SNAP RING RING BALL BEARING SPACER BALL BEARING SNAP RING RETAINER SEE GEAR GROUP a)
QTY. 1 1 1 1 8 8 1 1 1 1 1 1 1 2 1 1 1 1 1 1 REF
Items included in 141552-079.
When Ordering, Give Part No., Part Name, Model & Serial No.
111
(Sheet 1 / 2 )
3rd SHAFT GROUP @ After 2004
112
(Sheet 2 / 2)
3rd SHAFT GROUP @ After 2004 NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
PART No. 141552-120 008563-011 a 141552-080 a 141552-081 141552-083 141552-084 002740-001 141552-086 141552-087 141552-088 004502-084 002422-001 * 141552-092 004502-095 004502-069 141552-121 141552-122 141552-095
DESCRIPTION 3rd SHAFT, DRUM & PLUG ASS'Y CLUTCH PISTON & SEALS ASS'Y PISTON SEAL - Outer PISTON SEAL - Inner INNER DISC OUTER DISC BACKING PLATE SNAP RING RETURN SPRING SPRING RETAINER SNAP RING RETAINER RING BEARING SNAP RING PISTON RING HUB - 3rd Clutch RETANING RING NEEDLE BEARING *) a)
QTY. 1 1 1 1 6 6 1 1 1 1 1 1 1 1 2 1 1 1
Recommended spare part. Items included in 008563-011.
When Ordering, Give Part No., Part Name, Model & Serial No.
113
(Sheet 1 / 2 )
IDLER SHAFT GROUP @
114
(Sheet 2 / 2)
IDLER SHAFT GROUP @ NO.
PART No.
1 2 3 4 5 6 7 8 9 10 11 12 13
141552-112 141552-020 141552-021 141552-113 J222960 J222179 002756-001 004012-075 # # # #
141552-065 008773-001 005213-056 100867
DESCRIPTION SHAFT BALL BEARING SNAP RING ROLLER BEARING NUT WASHER SPACER SNAP RING SEE GEAR GROUP COVER GASKET - COVER BOLT LOCKWASHER #)
QTY. 1 1 1 1 1 1 1 1 REF 1 1 2 2
Not shown.
When Ordering, Give Part No., Part Name, Model & Serial No.
115
(Sheet 1 / 2 )
OUTPUT SHAFT GROUP @
116
(Sheet 2 / 2)
OUTPUT SHAFT GROUP @ NO.
PART No.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
141552-115 141552-116 002411-001 141552-117 004502-018 141552-022 002913-001 002752-001 002836-001 002753-001 141552-118 J234922 002756-001 002535-001 J222179 J222960
DESCRIPTION SHAFT BEARING BEARING RING RETAINING RING WASHER SEAL STUD LOCKWASHER NUT CAP GASKET SPACER O-RING WASHER NUT GEAR - Output OUTPUT FLANGE OUTPUT FLANGE
When Ordering, Give Part No., Part Name, Model & Serial No.
QTY. 1 1 1 1 2 1 2 4 4 4 1 1 1 2 2 2 REF REF REF
117
(Sheet 1 / 2 )
CONTROL VALVE GROUP @
118
(Sheet 2 / 2)
CONTROL VALVE GROUP @ NO. 1 2 3 4 5 6 7 8
PART No. * 391016-42 * 141552-130
002317-001 * 802819 C1C-660 100867 * * C247615
DESCRIPTION CONTROL VALVE ASSEMBLY ( Page 120 ) DETENT SPRING DETENT BALL GASKET SCREW LOCKWASHER MODULATOR VALVE ASSEMBLY @ ( Page 124 ) GASKET *)
QTY. 1 2 2 1 9 9 1 1
Recommended spare part.
When Ordering, Give Part No., Part Name, Model & Serial No.
119
391016-42 (Sheet 1 / 2 )
CONTROL VALVE ASSEMBLY
120
391016-42 (Sheet 2 / 2)
CONTROL VALVE ASSEMBLY NO.
PART No.
7 8 9 10 11
391016-32 391016-40 391016-33 391016-41 002642-001
DESCRIPTION CONTROL VALVE HOUSING ASSEMBLY ( Page 122 ) VALVE SPOOL VALVE SPOOL STOP CONTROL VALVE SPRING PLUG
When Ordering, Give Part No., Part Name, Model & Serial No.
QTY. 1 1 1 1 1
121
391016-32 (Sheet 1 / 2 )
CONTROL VALVE HOUSING ASSEMBLY
122
391016-32 (Sheet 2 / 2)
CONTROL VALVE HOUSING ASSEMBLY NO. 12 13 14 15 16 17 18 19
PART No. 391016-38 391016-28 a 004381-007 391016-35 391016-34 391016-30 391016-31 391016-33
DESCRIPTION FORWARD & REVERSE VALVE SPOOL SPOOL & PLUG ASS'Y PLUG NEUTRAL SWITCH PIN SEAL PIPE PLUG VALVE SPOOL STOP a)
QTY. 1 1 1 1 1 2 4 2
Item included in 391016-28.
When Ordering, Give Part No., Part Name, Model & Serial No.
123
(Sheet 1 / 2 )
MODULATOR VALVE ASSEMBLY @
124
(Sheet 2 / 2)
MODULATOR VALVE ASSEMBLY @ NO. 1 2 3 4 5 6 7 8 9 10 11
PART No. ! !
004502-182 003509-001 * 004502-178 ! * * * *
C237878 C241668 C241666 C237881 391016-31
DESCRIPTION HOUSING SPOOL REGULATOR SPRING PLUG O-RING SPOOL OUTER SPRING MIDDLE SPRING INNER SPRING STOP PIN PIPE PLUG !) *)
QTY. 1 2 2 4 4 2 2 2 2 2 1
Not sold separately. Recommended spare part.
When Ordering, Give Part No., Part Name, Model & Serial No.
125
303717 (Sheet 1 / 2 )
REAR AXLE INSTALLATION
126
303717 (Sheet 2 / 2)
REAR AXLE INSTALLATION NO.
PART No.
1 2 3 4 5 6
300456 391410-15 391410-47 303680 003373-001
DESCRIPTION STUD - 1-14 UNF-2A x 13.5 LG GR8 HEX NUT HARDENED FLAT WASHER - 1" TRUNNION SHEAR DOWEL REAR AXLE ASSEMBLY - 12D0840 ( Page 128 ) REAR FRAME
When Ordering, Give Part No., Part Name, Model & Serial No.
QTY. 4 8 8 4 1 REF
127
003373-001 (Sheet 1 / 6 )
REAR AXLE ASSEMBLY - 12D0840
128
003373-001 (Sheet 2 / 6)
REAR AXLE ASSEMBLY - 12D0840 NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33
PART No. 114808 003372-002 391016-50 003372-003 003372-004 003372-005 001801-040 003372-006 002337-001 003372-006 003372-007 003060-001 002333-001 002332-001 002315-001 * a 001801-047 a 002330-001 * a 001801-046 * a 003372-008 * a 003372-009 * a 003372-008 * a 003372-010 * a 003061-001 * a 003372-011 * a 003372-012 * a 003372-011 * a 002328-001 * a 391016-52 * a 003063-001 * a 003063-001 * a 003372-013 * a 003372-014 * a 001801-038
DESCRIPTION PLUG CAPSCREW WASHER PLANET CARRIER ASSEMBLY ( Page 134 ) SUN GEAR FRICTION PLATE AND LINING ASS'Y REACTION DISC THRUST WASHER DRIVER THRUST WASHER CAPSCREW WASHER LOCK NUT LOCK NUT WASHER GUIDE PIN PRESSURE PLATE BRAKE PISTON BACK-UP RING O-RING BACK-UP RING HOUSING O-RING BACK-UP RING O-RING BACK-UP RING HOUSING BLEEDER SCREW PLUG PLUG SPRING CUP BEARING CONE *) a)
QTY. 2 36 36 2 2 6 6 2 2 2 12 12 2 2 2 6 1 1 1 1 1 1 1 1 1 1 1 1 1 1 6 6 1
Recommended spare part. Items included in Part # 003372-037.
When Ordering, Give Part No., Part Name, Model & Serial No.
129
003373-001 (Sheet 3 / 6 )
REAR AXLE ASSEMBLY - 12D0840
130
003373-001 (Sheet 4 / 6)
REAR AXLE ASSEMBLY - 12D0840 NO. 34 35 36 37 38 39 40 41 42 43 44 45 46
47 48 49 50 51 52 53 54 55 56 57 58 59 60 61
PART No. * a 003372-015 a 003372-016 a 003372-016 a 003372-015
002361-001 002339-001 b 001801-039 c 002335-001 c 391016-74 003372-018 b 001801-045 001801-036 * 003372-019 003372-020 003372-021 003372-022 114808 003372-023 003372-024 003372-025 002325-001 391016-98 003372-026 003372-027 003063-001 * < 002327-001 114808 114808 003373-003 003372-021 001801-037 003373-004 003373-005
DESCRIPTION BACK-UP RING O-RING O-RING BACK-UP RING LONG AXLE SHAFT SHORT AXLE SHAFT CUP HUB, CUP & STUD ASS'Y WHEEL STUD PLUG BEARING CUP BEARING CONE SEAL CAPSCREW WASHER DOWEL PLUG O-RING SEAL ADAPTER O-RING CAPSCREW WASHER SPINDLE PLUG PLUG SEAL PLUG PLUG CAPSCREW WASHER PLATE THRUST PLATE WASHER CAPSCREW *)