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Assembly instructions

KaVo Amadeus 1077

st

1 edition

B

Assembly

B1

Important notes

The installation services must be executed only an authorized technician, duly identified. B 1.1

Prerequisites for proper operation

The safety, reliability and performance of the equipment are guaranteed subject to the following conditions: - Assembly, extensions, adjustments, modifications or repairs must be carried put by technicians authorized by KaVo, and the completion of the installation must be reported to KaVo by means of a delivery record. - The electrical installation of the surgery must comply with the requirements and specifications of VDE 0107and VDE 0100. - The unit must be operated in accordance with the operating instructions. B 1.2

Water

The installer must contact the competent water works before connecting the unit in order to obtain information on the local water regulations. - Water supply pressure between 2.5 and 6.0 bar. - Water inlet flow: 3,5 l/min - Free from contamination (drinking water quality). - Install a water filter if necessary (50 µm). - Hardness approx. 6 to 10 dH = 1.074 – 1.790 mmol / l. - Higher water hardness values may result in increased calcium deposits. Water hardness levels above the lower range limit may result in algae formation. Flush lines before installation. B 1.3

Air

- Use a compressor with a dry air system. - The air supply pressure should be between 5.5 and 7.0 bar. - Air inlet flow: min. 100 l/min - The supplied air must be free from contamination and oil. - Install an air filter if necessary (50 µm). - Blow out the lines before installation. B 1.4

Drain

Observe local waste water regulations. - Nominal pipe diameter 40 mm. - Gradient at least 1cm/m. - Drain outlet flow: 1 liter in 15 seconds B 1.5

Suction

- Nominal pipe diameter 40mm. - To avoid poor suction, do not use elbows in the suction lione. Instead, use only bends B 1.6

Electrical connection

- Wiring: 2.5 mm².

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B 1.7

Transportation and storage

Please observe the instructions printed on the outside of the boxes concerning transportation and storage.

...°C max. - transport and store the package respecting the indicated temperature limits.

...°C min.

- transport and store the package with the arrows upwards.

- protect against shocks.

- protect against humidity.

- maximum weight on package.

- Humidity limitation

- Atmospheric pressure limitation

B2

Preparation of the place to install the product

The preparation of the installation area by the customer beforehand should follow the “Guidelines for preparing the KaVo products installation area,”ref. 0.485.1706. This document contains information on the positioning and form of tubing and supply values. - Covers for above floor connection are not included in the delivery. Floor attachment - Avoid damage to floor heating systems when drilling! - Special fasteners must be used for wood floors, hollow block floors or similar floors. Such fasteners are not included in the delivery. The technician is responsible for mounting the unit correctly using appropriate fastening materials. - A steel mounting plate is available for installation on unstable floors.

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B3

Installation of the KaVo Amadeus 1077 T unit, models with/without electric micro motor for right-handed persons, without accessories

Basic packaging:

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3

1- Chair 2- Upholstery 3- Equipment’s table 4- Equipment’s arm 5- Reflector 6- Suction unit with support

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5

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Optional items packaging (as per Purchase Order) - D 6.3-mm suction hose - D 9.5-mm suction hose - Central suction installation kit - Water suction kit - High pressure kit - Borden universal hose - Midwest universal hose - Multiflex Lux hose - No light Multiflex hose - Air return kit

Place the template reference nr. 1.003.4803-2 on the installation site. Mark up the position of the bores on the floor and drill them, following the guidance contained on the template regarding both the diameter and depth of the bores. For wooden, hollow blocks and similar floors, special fixation means will be used. These means are not part of the equipment.

Cut the plastic tapes and to take the cardboard cover out.

Take the protection plate out.

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Take the protective cardboard out.

The picture shows as the product lies inside the package.

Take out both chair arms from its bottom of the package.

Take the protective cardboard out.

Extract both screws that fixate the hood in the chair. These screws will be reused later.

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Extract the cover.

Take the pack with loose components out.

The figure shows the loose components.

Take the baseplate out of the distribution box.

Take the foot control out. Take the chair out of the package's bottom and place it in the installation site.

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Extract the screw that fixates the backrest, as shown in the figure.

Cut the plastic fastener out.

Extract the screws that fixate the seat's upholstery frame in the chair;

Take the upholstery frame out.

Take the transporting support out.

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Take out the backrest’s fixing shaft.

Take out the four screws fixing the seat’s rear protection.

Take the rear protection out. Note: hold up the bars so that they do not damage the painting.

Place the backrest’s fixing shaft again.

Fixate the backrest.

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Take the chair’s arm finishing out.

Place the frame and arm of the chair on the arm’s supporting shaft.

Fixate the arm on the chair. Use a screw, a bushing and two washers for each bore on the arm.

Place the arm finishing again.

Place the baseplate of the distribution box close to the chair’s base.

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Fixate the baseplate of the distribution box on the chair’s base by using two M6X10 screws.

Fixate the grounding wire, as shown in the figure.

O I

Connect the main switch’s cable.

ma az

vm = red az = blue ma = brown pr = black

pr

pr vm

The set exits the factory already adjusted for connection with 220-V networks. For 110/127-V connection, it is necessary: a. change the network’s input fuse; 110V = T 3.15A 127V = T 2.5A

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b. change the feature label.

c. Alter the red wire (L) connection according to the voltage supplied by the network.

d. Replace the existing red label. Mark the network voltage value on the new label.

Connect the power supply network’s wiring. Energize the chair upon activation of both the main switch and the safety switch. Move the chair up to the maximum height by activating the foot control.

Insert the plastic bushings into the boring previously made on the floor. Fixate the chair on the precedent part by means of two 8x70-mm diameter screws and washers.

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Fixate the chair on the rear part by means of two 8x70-mm diameter screws and washer. Insert the plug in the base’s bore.

Place both rubber feet under the fixing bores of the distribution box’s baseplate.

Fixate the distribution box’s baseplate on the floor by means of two 4.2x32-mm diameter screws.

Unpack the suction unit and take the pack with loose components out.

The pictures show the loose components.

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Fixate the supports on the chair by using two M8X20 screws and washers.

Screw both M8X20 screws in the suction device’s support.

Unscrew the leveling screws on the chair so that they do not protrude on the outside of the chair’s support.

Attach the suction device’s support, as shown in the figure.

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Attach the suction device’s support in the chair by means of two M8X20 screws. Use fixing washers. Remove the previously screwed screws.

Fixate the suction device’s support on the vertical side of the chair’s seat by means of both M8X20 screws, then leveling it up.

Level up the support according to indicated sense by means of the screws attached to the chair’s support.

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Unpack the equipment’s arms and take out the pack with the loose components.

The figure shows the loose components.

Place the roller bearing on the suction device’s support coupling. Insert the stop stud into the support’s coupling bore by gluing it with Loctite.

Attach the equipment’s arms. Note: place the arms onto a protection to prevent damages.

Thread up both the hoses and the electrical wiring inside the support’s coupling causing them to go out of the boring existing on the lower part.

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Attach the equipment’s rotating arm on the suction device’s support coupling. Screw it and adjust the brake, as shown in the figure.

Insert the plug into the bore existing on the equipment’s rotating arm.

Fixate the grounding cable as shown in the figure. Screw it and adjust the brake.

Attach the plug into the equipment’s rotating arm.

Take the fixing screw out.

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Unpack the equipment’s table.

Remove the cover of the equipment’s table.

Attach the table on the shaft of the equipment’s pantographic arm. Place it again and tighten up the fixing screw.

Connect hose #36 to the distributor.

Connect hose # 20.

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Connect hose # 44. Note: hose # 60 will be used only upon installation of the Assepto Sys kit. Both cable #10 and the grounding cable will be not connected. Shut the table. Level the table as per checking and adjustments instructions.

In the model provided with electric micro motor, it is still necessary to connect both the grounding cable and the cable #10.

Attach and screw the hoses.

If the hoses are Midwest-type, install the air return kit. For that: a. Fixate the oil collector’s body at the table by locking with an elastic ring. b. Connect the ends of the oil collector’s body with those for connecting the instrumentation hose.

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Unpack the lighting device and take the pack with loose components out.

The figure shows the loose components.

Thread up the lighting device’s cables inside the suction device’s column. Attach the lighting device’s arm to the suction unit.

Unscrew the braking system’s screw. Thread up the cables coming from the lighting device’s pantographic arm through the rotating arm’s bore. Attach the pantographic arm to the rotating arm. Connect the both grounding cable and the electric cables. Tighten and regulate the brake.

Attach the plug on the rotating arm.

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Fixate the handle.

Connect hoses # 20 and 44 placing them inside the suction device’s support. Hose # 60 will be used only upon installation of the Assepto Sys kit.

Thread up both hoses and electrical cables inside the suction device’s support.

Thread up the hoses inside the pantograph of the chair as shown in the figure.

On the precedent part, place the hoses as shown in the figure, fixing them with fasteners. This should remain attached to the glued fastener beneath the seat’s support.

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On the rear part, fixate the hose sets using a fastener, as shown in the figure. Note: take care to prevent disconnection of the connecting board’s cables existing inside the seat’s mechanism.

The figure shows the output of the hoses on the connection box.

Screw the connection with two Ø 4.8 ends on the air piping. Use threadsealing tape.

Screw the connection with two Ø 7 ends on the water supply piping, then considering the placement of the metal screen. Use thread-sealing tape.

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Cut the drain piping at approximately two centimeters above the pavement. Attach the drain connection to the supply piping using silicone to seal it up.

Attach the drain hose to the connection. Use a brace for fixation. Consider the formation of a siphon along the hose itself.

Connect both hoses B and C with the drain connection.

Connect hoses #12 with the air connection. Use fasteners for fixation.

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Attach the flow regulator to hose #51. Attach both hoses #43 and 51 to the water supply connection. Use fasteners for fixation.

Join hoses #36. Use fasteners for fixation.

Connect the lighting device’s cable with the control board.

Connect cable 10 coming from the equipment board to connector X10 of the central board, in the connection box.

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Connect the grounding cables, as shown in the figure.

In case of piping extending across the floor, the positioning is that shown in the figure.

Fixate the hood by means of two screws. If the supply piping inlet lies on the floor, make the hood’s opening at the front part.

If there is free room among the hoods and the plates, adjust their positioning on the distribution box’s base;

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Place the seat’s rear protection again.

Glue the cover, as shown in the figure.

Unpack the upholstery.

Remove the locking shaft of the seat’s mechanism.

Attach the locking shaft to the upholstery frame. Attach the seat’s upholstery frame to the chair, as shown in the figure.

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Take the adhesive tape’s protection out. Position and glue the frame.

Remove the seat’s upholstery frame. The figure shows the frame glued on the suction device’s support.

Glue the plastic frame on the seat’s upholstery frame on the opposite side of the suction device.

Position both the upholstery and frame as shown in the figure. Fixate the frame to the upholstery using 6 screws.

Fixate the protective cover on the upholstery.

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Fixate the seat’s upholstery.

Attach the backrest’s upholstery.

Push the upholstery downwards to fixate it and place it correctly.

Remove the screw from the headrest’s mechanism.

Attach the headrest’s upholstery.

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Push the upholstery downwards to fixate it and position it correctly.

Place the screw again.

Fit the sink, debris bearer and the glassbearer in the suction device. On the glass-bearer, the side with the arrow engraved should be positioned towards the sink. Supply and screw the spray water tank.

Take the lighting device’s protective plastic wrapping out.

Remove the plastic protection from the equipment’s table emblem.

Check the movements in general, the arms/table leveling and the instrumentation working pressure. Adjust, if necessary, as set forth in the checking/adjustment instructions.

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B4

Optional items installation: -

6.3 mm Venturi Suction Kit 9.5 mm Venturi Suction Kit Water Suction Kit Central Pump Installation Kit High Pressure Kit

Refer to their accompanying instructions. B5

Installation of the C Model Amadeus 1077 unit for righthanded persons

The differences regarding the installation of the T model are:

Unpack the cart.

The figure shows the loose components.

Thread up the both the hoses and the electric cables inside the boring of the base and column.

Fixate the column on the base. Pay attention to the right side so that the table’s fixing shaft remains vertical.

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Attach the corrugated hose’s coupling on the basis. Pay attention to the correct fitting of the hose in the coupling.

Attach the table to the cart column’s shaft. Place it again and tighten up the fixing screw.

Take the cover of the connection box’s plate out. Thread up the hoses through the plate’s boring and through the corrugated hose’s coupling end.

Fit in and fixate the end on the plate.

Fixate the corrugated hose on the end by means of a fastener.

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Attach the finishing to the suction device’s support.

B6 Installation of the Amadeus 1077 unit for left-handed persons. The differences in comparison with the installation for right-handed persons are shown below.

Fixate the suction device’s support so that it remains at the chair’s right side.

Extract the screws fixating the suction device.

Open the suction device’s table. Undo the connections of hoses #12, 13, 43, 51, B, C and sewage’s. Rotate the suction device at 180° around the column. Thread up the hoses through the column’s opposite bore. Invert the position of hose C. Shut the suction device’s table. Note: Place the water faucet for the cuspidor as per the customer’s needs.

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Thread up both the hoses and electric cables inside the suction device’s support. Place the hoses as shown in the figure, fixating them using a fastener.

Attach the seat’s upholstery frame to the chair. Place the frame for fixation. Extract the seat’s upholstery frame. Glue the frame on the suction device’s support.

Glue the plastic frame on the seat’s upholstery frame on the suction device’s opposite side.

Loosen the fastener cable to make the connection with the main switch possible. If necessary, unscrew the electric panel.

Invert the positioning of the plates on the distribution box’s basis as shown in the figure.

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Connect the grounding cables as shown in the figure.

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