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TM

INTRAVIA'S SERVICE GUIDE

10

Tenth E Edition dition ANALOG AND DIGITAL COPIERS FROM 2000 - 2002

INTRAVIA'S SERVICE GUIDE TO COPIERS TENTH EDITION The author and publisher of this guide has made every effort to ensure that the maintenance and repair procedures and routines and descriptions of the photocopiers are up to date, accurate and complete. However, neither the publisher or the author make any warranty that any of the material contained in the guide will enable any person to achieve any particular result and assume no responsibility or any liability of any kind for errors in any of the material contained in the book or for the consequences of any such errors. This book is intended as a guide and reminder for an experienced repair person who may lack familiarity with all of the peculiarities of certain photocopiers.

COPYRIGHT 2003 JIM INTRAVIA

LAYOUT: PHIL SANDEZER

Revision 4 – May 2006

All rights reserved. Printed in the UNITED STATES OF AMERICA. Except as permitted under the United States Copyright Act of 1976, no part of this publication may be reproduced or distributed in any form or by any means, or stored in a database or retrieval system, without the prior written permission of the copyright owner.

AB Dick, Adler Royal, Brother, Canon, Gestetner, Hewlett-Packard, Hitachi-Koki, IBM, Imagistics, Kodak, Konica, Konica Royal, Kyocera-Mita, Lanier/Harris/3M, Minolta, Mita, Monroe, Muratec, NEC, Olympia, Panasonic, Pitney Bowes, Ricoh, Royal CopyStar, Royal Imaging Systems, Sanyo, Savin, Selex, Sharp, Toshiba and Xerox, are registered trademarks. ©

2003 Knight Business Systems Ltd. 81 Buffalo Avenue, Medford NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

I

©

2003 Knight Business Systems Ltd. 81 Buffalo Avenue, Medford NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

II

INTRAVIA’S SERVICE GUIDE TO COPIERS TENTH EDITION

TABLE OF CONTENTS INDEX/CROSSREFERENCE........................................................................................................................................................V INTRODUCTION – 10TH EDITION OF INTRAVIA’S SERVICE GUIDE TO COPIERS............................................ XXIV CANON IC-D620, IC-D660, IC-D661, IC-D680, IC-D681 ............................................................................................................1 CANON IR1200, IR1300 .................................................................................................................................................................1 CANON IR1600, IR2000, IR2010F..................................................................................................................................................5 CANON IR2200, IR2800, IR3300 ..................................................................................................................................................10 CANON IR3250...............................................................................................................................................................................19 CANON PC1060, PC1061, PC1080F ..............................................................................................................................................1 GESTETNER 2651, 2760, 2770 (RICOH 7650/7660/7670) ......................................................................................................199 GESTETNER 2913Z (RICOH 3813)...........................................................................................................................................194 GESTETNER 3222, 3227 (RICOH AFICIO 220/270) ..............................................................................................................164 GESTETNER 3355, 3370 (RICOH AFICIO 551/700) ..............................................................................................................173 GESTETNER 3502/P, 4502/P (RICOH AFICIO 1035/1045) ...................................................................................................184 HITACHI I45, I55 (MINOLTA DI 450/550) ............................................................................................................................122 IMAGISTICS DL155, DL185 (KYOCERA-MITA 1510/1810) ..................................................................................................56 IMAGISTICS DL200, DL270, DL370 (MINOLTA DI 200/251/351) .......................................................................................116 IMAGISTICS DL460, DL550 (MINOLTA DI 450/550)............................................................................................................122 IMAGISTICS DL750 (KONICA 7075) ........................................................................................................................................48 IMAGISTICS DL3510, DL4510 (SHARP AR-350M/450M).................................................................................................... 225 KONICA 7025, 7035 .......................................................................................................................................................................26 KONICA 7055, 7065 .......................................................................................................................................................................34 KONICA 7075 .................................................................................................................................................................................48 KONICA 7115, 7118 (MINOLTA DI 152/183)...........................................................................................................................111 KONICA 7415 (MINOLTA DI 151F) .........................................................................................................................................108 KYOCERA-MITA 1505, 1510, 1810 .............................................................................................................................................56 KYOCERA-MITA 1530, 2030 .......................................................................................................................................................62 KYOCERA-MITA 2530, 3530, 4030 .............................................................................................................................................71 KYOCERA-MITA 4230, 5230 .......................................................................................................................................................78 KYOCERA-MITA 4530, 5530 .......................................................................................................................................................85 KYOCERA-MITA 6230 ..............................................................................................................................................................101 KYOCERA-MITA VI7360 (KONICA 7075)................................................................................................................................48 LANIER 5222, 5227 (RICOH AFICIO 220/270)........................................................................................................................164 LANIER 5415 (MINOLTA DI 151F) ..........................................................................................................................................108 LANIER 5455 (RICOH AFICIO 551).........................................................................................................................................173 LANIER 5555, 5565, 5580 (TOSHIBA ESTUDIO 550/650/800)...............................................................................................250 LANIER 5635, 5645 (RICOH AFICIO 1035/1045)....................................................................................................................184 MINOLTA DI 151/F ....................................................................................................................................................................108 MINOLTA DI 152, DI 183 ...........................................................................................................................................................111 MINOLTA DI 200/F, DI 251/F, DI 351/F....................................................................................................................................116 MINOLTA DI DI450, DI550 .......................................................................................................................................................122 MINOLTA DI 750 (KONICA 7075)..............................................................................................................................................48 MITA DC-5090................................................................................................................................................................................94 MURATEC 2530 (MINOLTA DI 251F) ....................................................................................................................................116 ©

2003 Knight Business Systems Ltd. 81 Buffalo Avenue, Medford NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

III

INTRAVIA’S SERVICE GUIDE TO COPIERS TENTH EDITION TABLE OF CONTENTS NEC IT2510, IT3510 (MINOLTA DI 251F/351F) ..................................................................................................................... 116 OCE OP33 (CANON IR-3300) ..................................................................................................................................................... 10 OCE 3275 (KONICA 7075)........................................................................................................................................................... 48 PANASONIC DP-130 SERIES, DP-150 SERIES ..................................................................................................................... 131 PANASONIC DP-355, DP-455, DP-605 ..................................................................................................................................... 136 PANASONIC DP-1510, DP-1810, DP-2010 ............................................................................................................................... 149 PANASONIC DP-2000, DP-2500, DP-3000 ............................................................................................................................... 156 PITNEY BOWES DL155, DL185 (K-M 1510/1810) ................................................................................................................... 56 PITNEY BOWES DL200, DL270, DL370 (MINOLTA DI 200/251/351) ............................................................................... 116 PITNEY BOWES DL460, DL550 (MINOLTA DI 450/550) .................................................................................................... 122 PITNEY BOWES DL750 (KONICA 7075) .................................................................................................................................. 48 PITNEY BOWES DL3510, DL4510 (SHARP AR-M350/450) .................................................................................................. 225 RICOH AFICO 220, AFICIO 270............................................................................................................................................... 164 RICOH AFICIO 551, AFICIO 700 ............................................................................................................................................ 173 RICOH AFICIO 1035, AFICIO 1045 ........................................................................................................................................ 184 RICOH 3813................................................................................................................................................................................. 194 RICOH 7650, 7660, 7670 .............................................................................................................................................................. 199 ROYAL COPYSTAR 1505, 1510, 1810 (K-M)............................................................................................................................. 56 ROYAL COPYSTAR 1530, 2030 (K-M) ..................................................................................................................................... 62 ROYAL COPYSTAR 2250 (MITA DC-5090).............................................................................................................................. 94 ROYAL COPYSTAR 2530, 3530, 4030 (K-M)............................................................................................................................. 72 ROYAL COPYSTAR 4230/5230 (K-M) ...................................................................................................................................... 78 ROYAL COPYSTAR 4530/5530 (K-M) ...................................................................................................................................... 85 ROYAL COPYSTAR 6230 (K-M) .............................................................................................................................................. 101 SAVIN 2013Z ................................................................................................................................................................................ 194 SAVIN 2055DP, 2070DP (RICOH AFICIO 551/700) ............................................................................................................... 173 SAVIN 2535DP, 2545DP (RICOH AFICIO 1035/1045) ........................................................................................................... 184 SAVIN 9500, 9600, 9700 .............................................................................................................................................................. 199 SAVIN 9922DP, 9927DP (RICOH AFICIO 220/270) ............................................................................................................... 164 SHARP AL-1215, AL-1340, AL-1451, AL-1530CS, AL-1540CS, AL-1551, AL-1551CS, AR-122, AR-123E, AR-152E, AR-153E, AR-157E.................................................................................................................................... 210 SHARP AR-235, AR-275.............................................................................................................................................................. 219 SHARP AR-M350, AR-M450 ..................................................................................................................................................... 225 SHARP AR-651, AR-810 (TOSHIBA ESTUDIO 650/800) ..................................................................................................... 250 TOSHIBA E-STUDIO 16, E-STUDIO 20, E-STUDIO 25......................................................................................................... 232 TOSHIBA E-STUDIO 28 (DP-2800,) E-STUDIO 35 (DP-3500,) E-STUDIO 45 (DP-4500) ................................................. 241 TOSHIBA E-STUDIO 120, E-STUDIO 150 (SHARP AR-157E, ETC.) ................................................................................. 210 TOSHIBA E-STUDIO 550, E-STUDIO 650, E-STUDIO 800.................................................................................................. 250 XEROX® WORKCENTRE PRO15, WORKCENTRE PRO16 (SHARP AL-1215, AR-157E, ETC.)................................. 210 XEROX® PRO416, PRO 421 (TOSHIBA E-STUDIO 16/20/25) ............................................................................................. 232 XEROX® DC332, 340ST, 425, 432, 440ST................................................................................................................................ 263 XEROX® XL2120, XL2130, XL2140DF (SHARP AL-1215, AR-157E, ETC.)....................................................................... 210 PUBLICATIONS ORDER PAGE...................................................................................................................... BACK OF BOOK

©

2003 Knight Business Systems Ltd. 81 Buffalo Avenue, Medford NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

IV

INTRAVIA’S SERVICE GUIDE TO COPIERS TENTH EDITION

INDEX / CROSS REFERENCE

A.B. Dick 120/122.....................3rd................ 69.1.............. XEROX/1012/RE 2012/2012RE ...........4th ................ KON-1............ Konica 1290/RE 2017..........................4th ................ KON-5.................. Konica 1790 2018..........................5th ................ 15......................... Konica 1018 2025..........................4th ................ KON-11................ Konica 2590 2032..........................3rd................ 12.1...................... Konica 3290 2035..........................5th ................ 15......................... Konica 3035 2042..........................3rd................ 13......................... Konica 4290 2045..........................5th ................ 15......................... Konica 4045 2060..........................5th ................ 21......................... Konica 6090 2070..........................5th ................ 21........................ Konica 7090210/212RE ...............3rd................ 70.....................Xerox 1025/RE 2117..........................4th ................ KON-5.................. Konica 1790 250/255.....................3rd................ 70.....................Xerox 1038/RE 355 ..........................4th ................ X-1 .........................Xerox 1040 357 ..........................4th ................ X-5 .........................Xerox 5046 403 ..........................None ............ ...............................Xerox 1048 555 ..........................4th ................ X-3 .........................Xerox 1050 627 ..........................None ............ ...............................Xerox 1065 7113..........................6th ................ 28......................... Konica 1112

7200 ......................... None............ ..................... None, 1980 or so. 7226 ......................... 5th................ 15..........................Konica 3035 7463 ......................... 5th................ 21..........................Konica 4065 7577 ......................... 5th................ 21..........................Konica 5080 955 .......................... 1&2 .............. 1....................................... None 960 .......................... 3rd................ 4B ...............Sim. to Canon 155 960 .......................... 1&2 .............. 5..................Sim. to Canon 155 960EC ...................... 1&2 .............. 5.... Canon 150 (different drum) 965/R........................ 1&2 .............. 56...........Panasonic 1300/1310 970Z ......................... None. ........... Made by Canon, ......................... ..................... not same as anything. 975/985 .................... 1&2 .............. 58...........Panasonic 1801/1802 980 .......................... 1&2 .............. 2....................................... None 988 .......................... 1&2 .............. 59....................Panasonic 2520 990 .......................... 1&2 .............. 31........... Similar to Minolta 510 995 .......................... 1&2 .............. 58....................Panasonic 3000 995R......................... 1&2 .............. 60............................Pan 3010R 998 .......................... 1&2 .............. 9..................Similar-Canon 400 999 .......................... 1&2 .............. 9..................Similar-Canon 500

ADLER ROYAL 2012..........................3rd ................. 27..............................Mita 1205 2016..........................4th ................. MIT-3 ........................Mita 1605 2020..........................4th ................. MIT-7 ........................Mita 2055 rd 2021..........................3 ................. 29..............................Mita 2105 2022..........................4th ................. MIT-7 ........................Mita 2254 2025..........................3rd ................. 30..............................Mita 2555 2032..........................3rd ................. 31..............................Mita 3255 2045..........................4th ................. MIT-9 ........................Mita 4555 2055..........................4th ................. MIT-13 ......................Mita 5585 rd 209 ..........................3 ................. 26..............................Mita 1001 210/210C..................3rd ................. 21...........................Mita 111/C* 210TC.......................3rd ................. 22................................Mita 114 211 ..........................1&2............... 38................................Mita 122 212 ..........................1&2............... 39................................Mita 131 2122..........................4th ................. MIT-7 ........................Mita 2255 212RE.......................1&2...............40................................Mita 142 215Z..........................3rd ................. 23................................Mita 152 216 ..........................1&2............... 39................................Mita 132

218R......................... 1&2 .............. 43............................. Mita 181R 220RE ...................... 3rd................. 24................................ Mita 213 2212 ......................... 4th ................. MIT-1 ........................Mita 1255 th 2216 ......................... 4 ................. MIT-3 ........................Mita 1656 2222 ......................... 4th ................. MIT-7 ........................Mita 2285 2225 ......................... 3rd................. 30.............................. Mita 2585 223 .......................... 1&2 .............. 42................................ Mita 232 2232 ......................... 3rd................. 31.............................. Mita 3285 2240 ......................... 3rd................. 32.............................. Mita 4085 th 2245 ......................... 4 ................. MIT-9 ........................Mita 4585 230DZ ...................... 3rd................. 24........................... Mita 313ZD 230RE ...................... 1&2 .............. 50................................ Mita 312 230Z ......................... 3rd................. 24..............................Mita 313Z 2316 ......................... 4th ................. MIT-3 ........................Mita 1685 250Z ......................... 1&2 .............. 51................................ Mita 513

* Separate Publication.

APECO 100 None ................. ..................... Royal RBC III 200 1&2....................95 ................. Toshiba 702 300 1&2....................83 ................. Sharp 710

WARNING After many years, manufacturers sometimes reuse model numbers. For example the Copystar RC-2030 and CS-2030 are totally different machines. The Canon PC300, NP300, C300, CLC300 are all totally different. Also beware of using a model number and looking it up under the wrong manufacturer. For example model number 2020 has been used by Adler Royal, Canon, Konica and Sharp. ©

2003 Knight Business Systems Ltd. 81 Buffalo Avenue, Medford NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

V

INTRAVIA’S SERVICE GUIDE TO COPIERS TENTH EDITION

INDEX / CROSS REFERENCE

BROTHER DCP 1000 .................Fax 1 ............9 (similar to 1000) DCP 1200 .................Fax 1 ............9 DCP 1400 .................Fax 1 ............12 8550..........................8th .................61 ......................... Konica 7410

CANON th

C 100 .......................6 .................3 C 120 / 120F.............6th .................5 C 122 / 122F.............6th .................5 Note: We have a separate book, that covers PC710-795, NP 6012, 6012F, 6412, 6412F, C120-122F in great detail. It includes troubleshooting, disassembly, part numbers, part prices. C 130 / 130F.............9th .................1 C 150 ........................6th .................8 C 160 ........................6th ................9 th C 180 / C180II...........6 .................13 C 200D......................7th .................14 C 210 ........................9th .................13 th C 250D......................8 .................1 C 300D......................5th .................2 C 330D......................8th ................1 th C 400D......................8 ................7 CJ10 .........................None.............Bubble jet CLC None..................Color copiers IC D620/D660/D661.10th ..............1 IC D680/D681...........10th ..............1 IC 2200/2210/2220...9th ................34 IC 2250 .....................9th .................34 (same as 2200 series) GP 30........................8th ................12 GP 55........................8th ................18 GP 200......................9th ................5 IR 200L .....................9th .................5 IR 210 .......................9th .................5 IR 330/400 ................9th .................18 IR 550/600 ................9th .................26 IR1200 ......................10th ...............1 th IR1300 ......................10 ...............1 IR1307 ......................10th ...............1 IR1600 ......................10th ...............5 IR2000 ......................10th ...............5 IR2010F....................10th ...............5 IR2200 ......................10th ...............10 IR2800 ......................10th ...............10 IR3250 ......................10th ...............19 IR3300 ......................10th ...............10 th NP 1010/1020...........6 .................3 NP 1820/2020/2120 .6th .................13 rd NP 112/115...............3 .................3 .............................................. * NP 120/125...............1&2...............4 NP 1215/1218...........6th .................8 * Covered in separate publication ©

NP 150/155...............3rd .................4B NP 150/155...............1&2...............5 NP 1500....................5th .................1 NP 1520....................6th……………8 NP 1820/2020/2120 .6th .................13 NP 200......................1&2...............6 NP 2015....................3rd .................5 th NP 2020/2120...........6 .................13 NP 210......................1&2...............7 NP 250......................1&2...............8 NP 270......................1&2...............8 NP 300......................1&2...............7 NP 350......................1&2...............8 NP 3025/3225...........4th .................CAN-5 NP 3025/3525...........3rd .................6 NP 3030/3050...........5th .................2 th NP 3325/3825...........5 .................5 NP 3525/3725...........4th .................CAN-5 NP 3825....................5th .................5 NP 400......................1&2...............9 NP 4035/4540...........3rd .................7B NP 4050/4080...........5th .................8 NP 4540....................3rd .................7B NP 4835....................4th .................CAN-7 NP 500......................1&2...............9/ NP 6012/6012F ........6th .................5 NP 6016....................6th .................9 NP 6025/6030...........6th .................14 NP 6035....................7th .................1 NP 6045....................7th .................6 NP 6050....................9th .................38 NP 6060....................6th .................18 NP 6150....................4th .................CAN-10 NP 6221 (2120) ........6th .................13 NP 6230....................7th .................1 NP 6330....................8th ................1 NP 6412/6412F ........6th .................5 Note: We have a separate book, that covers PC710-795, NP 6012, 6012F, 6412, 6412F, C120-122F in great detail. It includes troubleshooting, disassembly, part numbers, part prices. NP 6521....................7th .................14 th NP 6545....................7 (6045) NP 6551....................7th (6045)

2003 Knight Business Systems Ltd. 81 Buffalo Avenue, Medford NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

VI

INTRAVIA’S SERVICE GUIDE TO COPIERS TENTH EDITION

INDEX / CROSS REFERENCE Canon - continued NP 6650....................4th ................. CAN-10 NP 7130/7130F ........9th** .............. 1 NP 7050/7550 ..........3rd ................. 7.1 NP 7850....................None NP 8070/8570 ..........4th ................. CAN-13..................................... PC 1 - 5LII.................4th ................. CAN-1..................................... * PC 3/5/5L..................3rd ................. 1 PC 10 - 25 ................3rd ................. 3 .............................................. * PC 10 - 25 ................1&2............... 3 .............................................. * PC 6/6RE/7/8 ...........4th ................. CAN-2 PC 11/12/65..............4th ................. CAN-2 Note: We have a separate book, that covers PC1-12, 65, NP1010/1020 in great detail. It includes troubleshooting, disassembly, part numbers, part prices, etc. * Covered in separate publication

PC 300-550 ..............Separate publication only. PC1060/1061/1080F 10th ............... 1 PC 710 - 795 ............6th ................. 5 .............................................. * *Note: We have a separate book, that covers PC710-795, NP 6012, 6012F, 6412, 6412F, C120-122F in great detail. It includes troubleshooting, disassembly, part numbers, part prices, etc. PC 850/870...............6th ................. 9 ................................................ PC 920/921/950 .......9th ................ 1* PC 980/981...............9th ................ 1* **Note: We have a separate book, that covers PC920-981 NP 7130/F, C130/F in great detail. It includes troubleshooting, disassembly, part numbers, part prices, etc.

COPYSTAR See Royal Copystar

DANKA th

A75 (Toshiba 7560)..9 . ............... 218

FACIT 2350..........................1&2............... 78.............................. Saxon 10

GESTETNER 2000..........................1&2............38 ...............................Mita 122 2001..........................1&2............39 ...............................Mita 131 2002R .......................1&2............39 ............................ Mita 133R 2003/2004/2006 .......1&2............42............... Mita 161/162/232 2005R .......................1&2............43 ............................ Mita 181R 2007..........................1&2............45 ...............................Mita 211 2007RE.....................3rd ..............24 ...............................Mita 213 2008/2140.................1&2............50 ........................Mita 312/412 2045..........................None .........Royal 145 (1983) 2110/2110C..............3rd ..............21 ........................... Mita 111 * 2111CE.....................3rd ..............21 ...............................Mita 113 2112RE.....................1&2............40 ...............................Mita 142 2115..........................1&2............41 ...............................Mita 152 2130Z .......................3rd ..............24 .............................Mita 313Z 2130ZD.....................3rd ..............24 ..........................Mita 313ZD 2140..........................1&2............50 ...............................Mita 412 2150Z .......................1&2............51 ...............................Mita 513 2200..........................3rd ..............26 .............................Mita 1001 2201..........................3rd ..............27 .............................Mita 1205 2203..........................4th ..............MIT-1........................Mita 1255 rd 2216..........................3 ..............23 .............................Mita 1655 2217ZD.....................3rd ..............27.1..........................Mita 1785 2222..........................4th ..............MIT-7........................Mita 2254 2240/ZD....................3rd ..............32 ....................Mita 4055/4085

©

2301 ......................... 5th .............. 47............................. Mita 1415 2302 ......................... 5th .............. 47............................. Mita 1435 2303 ......................... 5th .............. 47............................. Mita 1455 2316 ......................... 4th .............. MIT-3 ....................... Mita 1656 2318 ......................... 5th .............. 50............................. Mita 1855 2320Z ....................... 3rd.............. 28............................. Mita 2055 2322/2322ZD ........... 4th .............. MIT-7 .............. Mita 2255/2285 2325/2325ZD ........... 3rd.............. 30.................... Mita 2555/2585 2332ZD .................... 3rd.............. 31.................... Mita 3255/3285 2335 ......................... 5th .............. 57.................... Mita 3555/3585 2337 ......................... 5th .............. 60............................. Mita 3755 2345 ......................... 4th .............. MIT-9 .............. Mita 4555/4585 2346 ......................... 5th .............. 60............................. Mita 4655 2355 ......................... 4th .............. MIT-13 ..................... Mita 5585 2356 ......................... 5................ 63............................. Mita 5685 2312 ......................... 6th .............. 55............................. Mita 1256 th 2410 ......................... 6 .............. 55............................Mita CC50 2417 ......................... 6th .............. 59............................. Mita 1755 2418 ......................... 7th .............. 90............................. Mita 1856 2440 ......................... 6th .............. 67.................... Mita 4056/4086 2530 ......................... 7th .............. 98............................. Mita 3060 th 2632 ......................... 7 .............. 153.........................Ricoh 5632 2635 ......................... 6th ............. 88.................Ricoh 5035 /5135 th 2640e ....................... 9 .............. 148.................Ricoh Aficio 400

2003 Knight Business Systems Ltd. 81 Buffalo Avenue, Medford NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

VII

INTRAVIA’S SERVICE GUIDE TO COPIERS TENTH EDITION

INDEX / CROSS REFERENCE Gestetner - continued 2651..........................10th ..............199 ......................... Ricoh 7650 2713..........................7th ................132 ................Ricoh 3513/3713 2715..........................7th ................139 ......................... Ricoh 4015 2718..........................7th ................139 .........Similar to Ricoh 4015 2722..........................8th ................149 ......................... Ricoh 4822 2732..........................7th ................153 ......................... Ricoh 5832 2740..........................7th ................153 ......................... Ricoh 5840 2760..........................10th ..............199 ......................... Ricoh 7650 2770..........................10th ..............199 ......................... Ricoh 7670 2822..........................7th ................145 ......................... Ricoh 4022 2850e........................9th ................148 ................. Ricoh Aficio 500 2851/2860/2870........9th ................168 ......Ricoh 7950/7960/ 7970 2913Z........................10th ..............194 ......................... Ricoh 3813 3210X .......................8th ...............139 ..................... Ricoh MV310 3215s ........................9th ................131 .................. Ricoh Aficio180

3218.......................... 9................... 131..................Ricoh Aficio 180 3220.......................... 8th................ 130..................Ricoh Aficio 200 3222.......................... 10th.............. 164..................Ricoh Aficio 220 3225.......................... 8th................ 130..................Ricoh Aficio 250 3227.......................... 10th.............. 164..................Ricoh Aficio 270 3235/s/e.................... 9th................ 138...............Ricoh Aficio 350/e 3240.......................... 9th................ 148.......... Ricoh Aficio 400/401 3245/e ...................... 9th................ 138...............Ricoh Aficio 450/e 3255.......................... 9th................ 156..................Ricoh Aficio 550 3265.......................... 9th................ 156..................Ricoh Aficio 650 3355.......................... 10th.............. 173..................Ricoh Aficio 551 3370.......................... 10th.............. 173..................Ricoh Aficio 700 3502.......................... 10th.............. 184................Ricoh Aficio 1035 4502.......................... 10th.............. 184................Ricoh Aficio 1045

* Covered in separate publication.

Hewlett-Packard th

Mopier 240 & 320 .....9 ................44

Hitachi-Koki DDC 35N ..................9th .................97 ....................... Minolta Di350 th DDC 52/52N .............9 .................102 ..................... Minolta Di520 DDC 62/62N .............9th .................102 ..................... Minolta Di620 I-45 ..........................10th ...............122 ..................... Minolta Di450 I-55 ..........................10th ...............122 ..................... Minolta Di550

Imagistics (was Pitney Bowes) DL-155 ......................10th ...............56 ...............Kyocera-Mita 1510 DL-185 ......................10th ...............56 ...............Kyocera-Mita 1810 DL-200 ......................10th ...............116 ..................... Minolta Di200 DL-260 ......................9th .................97 ....................... Minolta Di250 th DL-270 ......................10 ...............116 ..................Minolta Di251/F DL-370 ......................10th ...............116 ..................Minolta Di351/F DL-460 ......................10th ...............122 ..................... Minolta Di450

DL-550......................10th ............... 122..................... Minolta Di550 DL-750......................10th .............. 48......................... Konica 7075 IM-3510 ....................10th ............... 225................. Sharp AR-M350 IM-4510 ....................10th ............... 225................. Sharp AR-M450 th IM-6530 ....................10 ............... 250.......... Toshiba eStudio 650 IM-8130 ....................10th ............... 250.......... Toshiba eStudio 800

IBM 102 ..........................1&2...............26 ...........................Minolta 310

KODAK We do not cover Kodak at all, except in those cases where they were made by Canon. Even then, there may be major differences, such as in diagnostics. 20 25 30 85

..........................6th .................13 ......................... Canon 2020 ..........................4th .................CAN-5 .................. Canon 3225 ..........................5th .................2 ........................... Canon 3050 ..........................3rd .................7.1 ........................ Canon 7550

©

90 .......................... 4th ................. CAN-10.................Canon 6650 95 .......................... 6th ................. 18..........................Canon 6060 M50cp....................... 8th ................. 53..........................Konica 7050

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INDEX / CROSS REFERENCE

KONICA Note: Machines that used to be called Royal or Konica Royal are listed under Konica here, though they may be listed differently in the earlier editions. 1001..........................1&2............... 72............................ Sanyo 605 1015..........................6th ................. 23 1018..........................5th ................. 15 110 ..........................1&2............... 11 1112..........................6th ................. 28 1120..........................7th ................. 21 115/122.....................1&2............... 12 1200..........................3rd ................. 8 1212..........................7th ................. 21 1216..........................9th ................ 51 1290/1290RE ...........4th ................. KON-1 130/130R..................1&2............... 13 th 1312..........................8 ................ 25 1441..........................1&2............... 72............................ Sanyo 605 145 ..........................None 1500/1503.................3rd ................. 9 1590..........................4th ................. KON-3 1602/2502.................1&2............... 16 1790..........................4th ................. KON-5 1803/2803.................3rd ................. 10 1803/2803.................1&2............... 17 2020..........................5th ................. 15 2028..........................5th ................. 15 2125..........................7th ................. 28 2130..........................7th ................. 28 2203..........................3rd ................. 12 th 2223..........................8 ................ 29 2230..........................8th ................ 36 2290..........................4th ................. KON-8 2502..........................1&2............... 16 2590..........................4th ................. KON-11 th 3035..........................5 ................. 15 3135..........................6th ................. 32 3240..........................7th ................. 35 3290..........................3rd ................. 12.1 3302..........................1&2............... 18 3340..........................7th ................. 35

4003.......................... 1&2 .............. 20 th 4045.......................... 5 ................. 15 4065.......................... 5th ................. 21 4090.......................... None 4145.......................... 6th ................. 32 4155.......................... 6th ................. 32 4255.......................... 6th ................. 32 4290.......................... 3rd ................. 13 4291.......................... None 4345/4355 ................ 7th ................. 47 5003.......................... 3rd ................. 15 5003/5503 ................ 1&2 .............. 23 th 5080.......................... 5 ................. 21 5503.......................... 1&2 .............. 23 5590.......................... None 6090.......................... 5th ................. 21 700MM ..................... None ............ IBM III-70 702MM ..................... None ............ IBM III-85 7020.......................... 9th ................. 57 7025.......................... 10th .............. 26 7030.......................... 9th ................ 57 7033.......................... 8th ................. 45 7035.......................... 10th .............. 26 7040.......................... 8th ................ 45 7050.......................... 8th ................ 53 7055.......................... 10th .............. 34 th 7060.......................... 9 ................ 66 7065.......................... 10th ............... 34 7075.......................... 10th .............. 48 th 7090.......................... 5 ................. 21 7115.......................... 10th ............... 114..................... Minolta Di152 th 7118.......................... 10 ............... 114..................... Minolta Di183 th 7150.......................... 9 ................. 66 7410.......................... 8th ................ 61 7415.......................... 10th ............... 111..................... Minolta Di151 7490.......................... 5th ................. 21

WARNING After many years, manufacturers sometimes reuse model numbers. For example the Copystar RC-2030 and CS-2030 are totally different machines. The Canon PC300, NP300, C300, CLC300 are all totally different. Also beware of using a model number and looking it up under the wrong manufacturer. For example model number 2020 has been used by Adler Royal, Canon, Konica and Sharp. ©

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INDEX / CROSS REFERENCE

KYOCERA-MITA CC-10/20 ..................Covered in separate publication (PC1-65) DC15.........................1&2...............35 CC-50 .......................6th .................55 rd 1001..........................3 .................26 111/111C/113...........3rd .................21 * 114 ..........................3rd .................22 * 1205..........................3rd .................27B 121/122.....................1&2...............38 AF-1200....................Fax 1 ............66 1255..........................4th .................MIT-1 1256/1257.................6th .................55 131/132/133R ...........1&2...............39 1355..........................7th .................78 th 1415/1435/1455........5 .................47 142RE.......................1&2...............40 1460/1470.................8th ................97 th 1505..........................10 ...............56 1510..........................10th ..............56 1515..........................8th ................101 152Z..........................1&2...............41 152Z/1655.................3rd .................23 1530..........................10th ...............62 th 1560..........................7 .................83 1605/1656/1685........4th .................MIT-3 161/162/232..............1&2...............42 1655..........................3rd .................23 1685..........................4th ................MIT-3 1755..........................6th .................59 1785..........................3rd .................27.1 1810..........................10th ..............56 (note this is not the Ai1810, different machine) th Ai 1810......................9 .................77 (note this is not the KM1810) 181R .........................1&2...............43 1855..........................5th .................50 th 1856/2355.................7 .................90 1860..........................8th ................105 191 ..........................1&2...............44 Ai 2020......................9th .................77 2030..........................10th ..............62 2054/2055.................4th .................MIT-7 2105..........................1&2...............53 2105..........................3rd .................29 211 ..........................1&2...............45 • Separate Publication.

rd 213/313Z/313ZD .. ...3 ................. 24B 2155..........................5th ................. 50 2254/2255/2285 .......4th ................. MIT-7 232 ..........................1&2............... 42 Ai 2310......................9th ................ 82 2355..........................7th ................. 90 2360..........................8th ................. 105 2530..........................10th .............. 71 2555/2585.................3rd ................. 30 2556..........................5th ................. 50 Ai 3010......................9th ................ 82 Ai 3030......................8th ................ 112 3055..........................6th ................. 63 th 3060..........................7 ................. 98 312RE/412 ...............1&2............... 50 313Z/ZD....................3 ................... 24 3255/3285.................3rd ................. 31 3530..........................10th .............. 71 3555/3585.................5th ................. 57 th 3755/3785.................5 ................. 60 4030..........................10th ............... 71 Ai 4040......................9th ................. 87 rd 4055/4085.................3 ................. 32 4056/4086.................6th ................. 67 4090..........................7th ................. 98 4230..........................10th ............... 78 4530..........................10th .............. 85 4555/4585.................4th ................. MIT-9 4655/4685.................5th ................. 60 Ai 5050......................9th ................. 87 5055..........................4th ................. MIT-11 th Ai 5055......................9 ................. 66 ....................... Konica 7060 5090..........................10th .............. 94 513Z..........................1&2............... 51 5230..........................10th ............... 78 5530..........................10th .............. 85 5555/5585.................4th ................. MIT-13 5685..........................5th ................. 63 Ai 6060......................9th ................. 66 ........................ Konica 7060 6230..........................10th .............. 101 AC6500.....................None ............ Color Digital VI7360 ......................10th ............... 48......................... Konica 7075

WARNING After many years, manufacturers sometimes reuse model numbers. For example the Copystar RC-2030 and CS-2030 are totally different machines. The Canon PC300, NP300, C300, CLC300 are all totally different. Also beware of using a model number and looking it up under the wrong manufacturer. For example model number 2020 has been used by Adler Royal, Canon, Konica and Sharp. ©

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INDEX / CROSS REFERENCE

LANIER Over the years, Lanier's name has changed back and forth among 3M, Lanier and Harris. In this cross reference, we list them all under Lanier, but earlier editions will have machines under 3M, Harris etc. 3022..........................None ............ ........................... Toshiba 2230 516 ..........................1&2............... 98....................... Toshiba 3301 526 ..........................1&2............... 100..................... Toshiba 3701 536/537.....................3rd ................. 64.................. Toshiba 4111/ 21 536/537.....................1&2...............101................ Toshiba 4111/ 21 545 ..........................1&2............... 99....................... Toshiba 3503 546 ..........................1&2............... 100..................... Toshiba 4511 565 ..........................1&2............... 96......................... Toshiba 728 566 ..........................1&2............... 100..................... Toshiba 4515 570 ..........................1&2............... 102..................... Toshiba 5511 576/583.....................1&2............... 105........... Toshiba 7812/ 7816 576/586.....................3rd ................. 68............. Toshiba 7812/ 8812 595/596.....................1&2............... 104........... Toshiba 7501/ 7511 5020 MFD.................8th ................. 130................. Ricoh Aficio 200 th 5025 MFD.................8 ................. 130................. Ricoh Aficio 250 5040 MFD.................9th ................. 148................. Ricoh Aficio 401 5112 MFD.................8th ................ 61......................... Konica 7410 th 5216..........................8 ................. 168.................... Sharp AR-161 5218..........................9th ................. 131................. Ricoh Aficio 180 5220..........................8th ................. 168.................... Sharp AR-200 5222..........................10th ............... 164................. Ricoh Aficio 220 5227..........................10th ............... 164................. Ricoh Aficio 270 5235..........................9th ................. 138................. Ricoh Aficio 350 5245..........................9 ................... 138................. Ricoh Aficio 450 5255..........................9th ................. 156................. Ricoh Aficio 550 5265..........................9th ................. 156................. Ricoh Aficio 650 th 5355..........................9 ................. 209................ Toshiba DP5570 5365..........................9th ................. 209................ Toshiba DP6570 5415..........................10th ............... 108................... Minolta Di151F th 5435..........................9 ................. 138............... Ricoh Aficio 350e 5445..........................9th ................. 138............... Ricoh Aficio 450e th 5455..........................10 ............... 173................. Ricoh Aficio 551 th 5480..........................9 ................. 209................ Toshiba DP8070 5555..........................10th ............... 250.......... Toshiba eStudio 550 5565..........................10th ............... 250.......... Toshiba eStudio 650 5580..........................10th ............... 250.......... Toshiba eStudio 800 5635..........................10th ............... 184............... Ricoh Aficio 1035 5645..........................10th ............... 184............... Ricoh Aficio 1045 6010..........................3rd ................. 62B .................... Toshiba 3110 6015..........................3rd ................. 65B .................... Toshiba 4810 6020..........................4th ..............TOSH-6....... Toshiba 5110/ 5120 6022..........................3rd ................. 66B .......... Toshiba 5610/ 5620 6030..........................4th ................. TOSH-7 ............. Toshiba 7720 6040..........................3rd ................. 69B .................... Toshiba 8412 6040..........................1&2............... 106..................... Toshiba 8412 6055..........................4th ................. TOSH-12 ........... Toshiba 9110 6070..........................4th ................. CAN-13.................Canon 8570 6110..........................4th ................. TOSH-2 ............. Toshiba 2810

©

6113/6213 ................ 3rd ................. 53.............. Sharp 7300/ 7350 * 6115/6215 ................ 4th ................. PAN-2.............Panasonic 1510 6130.......................... 3rd ................. 67B .....................Toshiba 7610 6155.......................... 4th ................. TOSH-12 ............Toshiba 9110 6213.......................... 3rd ................. 53......................... Sharp 7350* 6215.......................... 4th ................ Pan-2 ..............Panasonic 1530 6230.......................... 4th ................. TOSH-8 ..............Toshiba 7910 6242.......................... 4th ................. TOSH-10 ............Toshiba 8510 6260.......................... 5th ................. 123......................Toshiba 9230 6272.......................... None ............ ..............................Canon 8580 6315.......................... 5th ................. 68....................Panasonic 1570 6360.......................... 5th ................. 123......................Toshiba 9240 th 6413.......................... 5 ................. 107....................... Sharp 7320* 6425.......................... 5th ................. 117......................Toshiba 2500 6432.......................... 5th ................. 117......................Toshiba 3210 6440.......................... 5th ................. 117......................Toshiba 4010 6450.......................... 5th ................. 117......................Toshiba 5010 6483.......................... None ............ ..............................Canon 8530 6514.......................... 5th ................. 107....................... Sharp 7370* 6517.......................... 5th ................. 72....................Panasonic 1670 6523.......................... 5th ................. 117......................Toshiba 2310 6525.......................... 5th ................. 117......................Toshiba 2510 6532.......................... 5th ................. 117......................Toshiba 3220 6540.......................... 5th ................. 117......................Toshiba 4010 6550.......................... 5th ................. 117......................Toshiba 5020 6583.......................... None ............ ..............................Canon 9800 6610.......................... 6th ................. 116....................... Sharp 2010* 6613.......................... 6th ................. 139......................Toshiba 1340 6614.......................... 6th ................. 117.........................Sharp 2114 6616.......................... 6th ................. 71....................Panasonic 1680 6625.......................... 6th ................. 147......................Toshiba 2540 th 6632.......................... 6 ................. 147......................Toshiba 2532 6713.......................... 6th ................. 139......................Toshiba 1350 6714.......................... 6th ................. 117.........................Sharp 2214 6716.......................... 6th ................. 129.........................Sharp 2116 6717.......................... 5th ................. 72....................Panasonic 1780 6718.......................... 6th ................. 129.........................Sharp 2118 6720.......................... 6th ................. 71....................Panasonic 2080 6725.......................... Not covered . ............................Toshiba 2550 6735.......................... 6th ................. 153......................Toshiba 3550 6740.......................... None ............ ...........................Van Dyk 4000 6745.......................... 6th ................. 153......................Toshiba 4550 6765.......................... 6th ................. 153......................Toshiba 6550 6813.......................... 6th ................. 78....................Panasonic 7113 7100.......................... None ............ .............................. Kodak 3100 7213.......................... 6th ................. 139......................Toshiba 1360 th 7214.......................... 7 ................. 164.........................Sharp 2414

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INDEX / CROSS REFERENCE Lanier - continued 7216..........................7th .................170 .........................Sharp 2216 7313..........................6th .................139 ..................... Toshiba 1370 7316..........................7th .................170 .........................Sharp 2216 7228..........................7th .................200 ..................... Toshiba 2860 7320..........................7th .................200 ..................... Toshiba 2060 7328..........................7th .................200 ..................... Toshiba 2860 7335..........................7th .................200 ..................... Toshiba 3560

7345..........................7th ................. 200..................... Toshiba 4560 7355/7365/7375 .......9th .......... 218 Toshiba 5560/6560/7560 787 ..........................None ............ Unique. Also known as Secretary IV. Secretary II ..............1&2............... 95......................... Toshiba 707 Secretary III ..............None ............ Unique machine. Does not cross reference. Also known as 777

MINOLTA 1030/1031.................8th ................64 1030F/1031F ............8th ................64 1070..........................8th ................69 1080/1081.................6th .................37 1083..........................7th .................58 1085..........................8th ................75 th 2010..........................7 .................58 2030..........................8th ................75 2050..........................6th .................42 th 2080..........................7 .................65 2100..........................4th .................MIN-3 2120/2121.................5th .................26 th 2130/2131.................6 .................46 2150/2151.................5th .................26 2152..........................6th .................46 rd 270/370.....................3 .................16 300/300RE................1&2...............25 3000..........................8th ................82 th 3050..........................6 .................49 310 ..........................1&2...............26 3120/3150.................4th .................MIN-4 3170..........................5th .................29 3190..........................6th .................53 320 ..........................1&2...............27 350/350Z...................1&2...............28 370 ..........................3rd .................16 4000..........................7th .................71 4050..........................6th .................49 410 ..........................3rd .................17 4210..........................5th .................29 4230..........................4th .................MIN-6 4233..........................5th .................32 425 ..........................3rd .................17.1 4300..........................4th .................MIN-7 4320/4321.................5th .................35

450/450Z ..................1&2............... 29 470 ..........................1&2............... 30 470Z..........................3rd ................. 18 5000..........................7th ................. 71 5050..........................8th ................ 89 510 ..........................1&2............... 31 520/530/530R...........1&2............... 32 5320/5420.................5th ................. 38 5400/5401.................4th ................. MIN-8 th 5420..........................5 ................ 38 550Z..........................3rd ................. 19 550Z..........................1&2............... 33 570 ..........................3rd ................. 19.1 6000..........................8th ................ 89 6001..........................None 650Z..........................1&2............... 33 850/870.....................4th ................. MIN-1 8015..........................None 8600..........................5 ................... 43 Di151 ........................10th ............... 108 Di152 ........................10th .............. 111 Di181 ........................9th ................. 92 Di183 ........................10th ............... 111 Di200 ........................10th .............. 116 Di250/F .....................9th ................. 97 Di251/F .....................10th .............. 116 Di350/F .....................9th ................ 97 Di351/F .....................10th .............. 116 Di450 ........................10th .............. 122 Di520 ........................9th ................. 102 Di550 ........................10th .............. 122 Di620 ........................9th ................ 102 Di750 ........................10th .............. 48.......................(Konica 7075) EP50.........................3rd ................. 15.1

MITA See Kyocera-Mita

©

2003 Knight Business Systems Ltd. 81 Buffalo Avenue, Medford NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

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INDEX / CROSS REFERENCE

MONROE th

1212Z .......................6 ................. 55..............................Mita 1256 1213..........................7th ................. 78..............................Mita 1355 1217..........................6th ................. 59..............................Mita 1755 th 1218..........................7 ................. 90..............................Mita 1856 1223..........................7th ................. 90..............................Mita 2355 1230..........................6th ................. 63..............................Mita 3055 1240M.......................6th ................. 67.................. Mita 4056 / 4086 1418M.......................8th ................. 105............................Mita 1860 1423M.......................8th ................. 105............................Mita 2360 1430..........................7th ................. 98..............................Mita 3060 1440..........................7th ................. 98..............................Mita 4090 612 ..........................1&2............... 39................................Mita 131 614 ..........................1&2...............38.................................Mita122 618 ..........................1&2...............44.................................Mita191 620 ..........................1&2............... 43.............................Mita 181R 630 ..........................1&2............... 50................................Mita 312 640 ..........................1&2............... 50................................Mita 412 710/C ........................1&2............... 36............................ Mita 111/C 715RE.......................1&2...............40................................Mita 142 717Z..........................3rd ................. 23................................Mita 152 717Z..........................1&2............... 41................................Mita 152 725RE.......................3rd ................. 24................................Mita 213 rd 735Z..........................3 ................. 24................................Mita 313 * Separate Publication.

750Z ......................... 1&2 .............. 51................................ Mita 513 810C......................... 3rd................. 26.............................. Mita 1001 817Z ......................... 3rd................. 23.............................. Mita 1655 rd 835ZD ...................... 3 ................. 24........................... Mita 313ZD 912C......................... 3rd................. 27.............................. Mita 1205 914 .......................... 5th ................. 47.............................. Mita 1415 914Z ......................... 5th ................. 47.............................. Mita 1435 916 .......................... 4th ................. MIT-3 ........................Mita 1656 918 .......................... 5th ................. 50.............................. Mita 1855 920 .......................... 3rd................. 28.............................. Mita 2055 922 .......................... 4th ................. MIT-7 ........................Mita 2255 922ZMR ................... 5th ................. 50.............................. Mita 2155 925DX ...................... 3rd................. 30.............................. Mita 2585 rd 932DX ...................... 3 ................. 31.............................. Mita 3285 935/DX ..................... 5th ................. 57.....................Mita 3555/3585 937/DX ..................... 5th ................. 60.....................Mita 3755/3785 rd 940DX ...................... 3 ................. 32.............................. Mita 4085 945/DX ..................... 4th ................. MIT-9 ...............Mita 4555/4585 955 .......................... 4th ................. MIT-13...................... Mita 5585 th 956 .......................... 5 ................. 63.............................. Mita 5685 970 .......................... 5th ................. 63.............................. Mita 7085 985 .......................... None............ .................................. Mita 8585

MURATEC MFX-1200/1600........Fax 1 ............ 95 MFX-2000.................Fax 1 ............ 100 MFX-2500.................9th ................. 97....................... Minolta Di250

MFX-2500................. Fax 1............ 105 MFX-2530................. 10th ............... 116.................. Minolta Di-251F

NASHUATEC 3320/3322.................6th ..............95 .................... Ricoh 4220/ 4222 3413/3413S ..............6th ..............83 .............................. Ricoh 3213 3522..........................7th ..............145............................ Ricoh 4022 3527..........................6th ..............88 .............................. Ricoh 4527 3535..........................6th ..............88 .........Ricoh 5035/ 5135 / 5535 3632..........................7th ..............153............................ Ricoh 5632 3713/3713S ..............7th ..............132.................. Ricoh 3513/ 3713

3715 ......................... 7th .............. 139.............................Ricoh 4015 3732 ......................... 7th .............. 153.................. Ricoh 5632/ 5832 3740 ......................... 7th ................. 153..........................Ricoh 5840 4345 ......................... 6th ................. 101..........................Ricoh 6645 4355 ......................... 6th ................. 101..........................Ricoh 6655 4365 ......................... 6th ................. 101..........................Ricoh 6665 D3640....................... 9th ................. 148..................Ricoh Aficio 400

NEC th

NEFAX IT 2500 ........9 ................. 97....................... Minolta Di250 NEFAX IT 3500 ........9th ................. 97 ...................... Minolta Di350 (see also NEC in Fax 1st edition) NEFAX IT 3510 ........10th ............... 116................... Minolta Di351F (see also NEC in Fax 1st edition) NEFAX 805 ..............10th ............... 108................... Minolta Di151F

NUCO See Saxon

©

2003 Knight Business Systems Ltd. 81 Buffalo Avenue, Medford NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

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INDEX / CROSS REFERENCE

OCE th

3122..........................9 .................5 .........................Canon IR 210 3133/3140.................9th .................18 ................Canon IR 330/400

th 3275..........................10 ............... 48......................... Konica 7075 oP33 .........................10th ............... 10......................Canon IR3300

OLIVETTI 1000/1050.................1&2...............54 .................. Made by Olivetti. 1300/1350.................1&2...............42 ........................ Mita 161/162 1400/1450.................1&2...............84 ..................... Sharp 741/740 1500/1550.................1&2...............83 ..................... Sharp 726/710

1600.......................... None ............ ................................. Sharp 730 1710/1810 ................ 1&2 .............. 88......................Sharp 771/781 2510.......................... 1&2 .............. 91......Similar to Sharp 815/825

OLYMPIA th

1000..........................4 ..........TOSH-2..................... Toshiba 2810 1201/F.......................5th ..........26 ..Minolta 2120/ 2121 1300/1310.................4th ..........TOSH-3........... Toshiba 3810/ 3910 1320..........................6th ..........46 ..Minolta 2130 1501..........................5th ..........26 ..Minolta 2151 1520..........................6th ..........46 ..Minolta 2152 1600..........................4th ..........TOSH-5..................... Toshiba 4910 1610..........................4th ..........TOSH-5..................... Toshiba 4910 1700..........................5th ..........29 ..Minolta 3170 1850E .......................6th ..........37 ..Minolta 1080/ 1081 2011..........................4th ..........TOSH-6..................... Toshiba 5120

2100.......................... 5th .......... 29.. Minolta 4210 2300.......................... 4th .......... 35.. Minolta 4230 2301.......................... 5th .......... 32.. Minolta 4233 2550E ....................... 6th ......... ...... Minolta 2050 3011.......................... 4th .......... TOSH-8 .....................Toshiba 7910 3200.......................... 5th .......... 35.. Minolta 4320 3201.......................... None ..... ...... Minolta 5320 4000.......................... 4th .......... MIN-8..........................Minolta 5400 4200.......................... 5th .......... 38.. Minolta 5420 6000/6001 ................ 5th .......... ...... Minolta 8600

OLYMPUS PANOLY 102 ..........................1&2...............55 .....................................None 250/251.....................None

PANASONIC DP-130 series...........10th ...............131 DP-150 series...........10th ...............131 th DP-1510/P ................10 ...............149 DP-1810/F/P.............10th ...............149 DP-2000....................10th ...............156 Note: 2000 and 2010 are not the same family of machines. DP-2010E .................10th ...............149 DP-2500....................10th ...............156 DP-3000....................10th ...............156 th FP-D250/350 ............8 ................119 FP-D355 ...................10th ...............136 FP-D450/600 ............9th .................109 th FP-D455 ...................10 ...............136 th FP-D600 ...................9 .................109 FP-D605 ...................10th ...............136 1000..........................None.............Unique. No cross ref.

1100..........................3rd ................. 22................................Mita 114 1100..........................1&2............... 37................................Mita 114 1270/1275.................5th ................. 26...............Minolta 2120/ 2121 1300/1310R..............1&2............... 56 1307..........................4th ................. PAN-2 1510/1530/1540 .......4th ................. PAN-2 1520..........................3rd ................. 33 1520..........................1&2............... 57 1530..........................3rd ................. 34B th 1540..........................4 ................. PAN-2 1570..........................5th ................. 68 1670..........................5th ................. 72 th 1680/1780.................6 ................. 71 1780..........................6TH ................ 71

WARNING After many years, manufacturers sometimes reuse model numbers. For example the Copystar RC-2030 and CS-2030 are totally different machines. The Canon PC300, NP300, C300, CLC300 are all totally different. Also beware of using a model number and looking it up under the wrong manufacturer. For example model number 2020 has been used by Adler Royal, Canon, Konica and Sharp. © 2003 Knight Business Systems Ltd. 81 Buffalo Avenue, Medford NY 11763 XIV Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

INTRAVIA’S SERVICE GUIDE TO COPIERS TENTH EDITION

INDEX / CROSS REFERENCE Panasonic - continued 1801/1802.................1&2............... 58 2080/2680.................6th ................. 71 2230..........................4th ................. PAN-5 2520/2625.................1&2............... 59 2670..........................5th ................. 72 2680..........................5th ................. 72 2680..........................6TH ................ 71 3001..........................1&2............... 60 3007..........................3rd ................. 37 3010R .......................1&2............... 60 3030/3040.................3rd ................. 37 3037..........................4th ................. PAN-8 th 3270..........................5 ................. 72 3280..........................5th ................. 72 same as 3270. 4080..........................5th ................. 72 th 4080S1/4080S2 .......6 ................. 71 4520..........................3rd ................. 39 4630..........................None 4650..........................4th ................. PAN-10 5060..........................5th ................. 79 6070/80/90................5th ................. 43.........................Minolta 8600 th 7113..........................6 ................. 78 7115..........................7th ................. 108....................Same as 7715 7117..........................6th ................. 71......................Same as 1780

7121.......................... 6th ................. 71...................... Same as 2080 7127.......................... 5th ................. 72...................... Same as 2680 7133.......................... 5th ................. 72...................... Same as 3280 7140.......................... 6th ................. 71...................... Same as 4080 7160.......................... Not covered (maybe same as 7760/Minolta 6000) 7180.......................... 6th ................. 71...................... Same as 4080 7713.......................... 6th ................. 78...................... Same as 7113 7715.......................... 7th ................. 108 th 7718.......................... 7 ................. 114 7722.......................... 7th ................. 114 7728.......................... 7th ................. 114 7735.......................... 7th ................. 114 th 7742.......................... 7 ................. 122 7750.......................... 7th ................. 122 7760.......................... 8th ................. 89.........................Minolta 6000 th 7818.......................... 9 ................ 120 7824.......................... 9th ................. 120 7830.......................... 9th ................. 120 7835.......................... 9th ................. 120 th 7845.......................... 9 ................. 120 7850.......................... 9th ................. 120 820/830..................... 4th ................. PAN-1

PITNEY BOWES (See Imagistics Also) 2000..........................1&2............... 65........................Ricoh 3020 * 2000..........................3rd ................. 41........................Ricoh 3020 * 2800..........................1&2............... 65........................Ricoh 3050 * 2800..........................3rd ................. 41........................Ricoh 3050 * 3800..........................1&2...............66........................... Ricoh 4060 5200..........................None ............ 1979 or so. 9014..........................5th ................. 47..............................Mita 1435 9016..........................5th ................. 72................... Panasonic 1670 9018..........................5th ................. 50..............................Mita 1855 9023..........................5th ................. 50..............................Mita 2155 9025..........................5th ................. 50..............................Mita 2556 9032..........................5th ................. 72................... Panasonic 3270 th 9035..........................5 ................. 57..............................Mita 3585 9045..........................4th ................. MIT-9 ........................Mita 4585 9056..........................5th ................. 63..............................Mita 5685 9070..........................5th ................. 63..............................Mita 7090 9181..........................1&2............... 58................... Panasonic 1801 9300..........................1&2............... 58................... Panasonic 1801

9317.......................... 6th ................. 71....................Panasonic 1780 9323.......................... 6th ................. 71....................Panasonic 2080 9326.......................... 5th ................. 72....................Panasonic 2680 th 9327.......................... 5 ................. 72....................Panasonic 7127 9332.......................... 5th ................. 72....................Panasonic 3280 9333.......................... 5th ................. 72....................Panasonic 7133 9337.......................... 5th ................. 60..............................Mita 3785 9340.......................... 6th ................. 71....................Panasonic 4080 9346.......................... 5th ................. 60..............................Mita 4685 9600/9600R.............. 1&2 .............. 71........................... Ricoh 6200 C140......................... 8th ................. 97..............................Mita 1460 C145......................... 8th ................. 97..............................Mita 1470 th C170......................... 6 ................. 71....................Panasonic 7117 C180......................... 7th ................. 114..................Panasonic 7718 C235......................... 7th ................. 114..................Panasonic 7722 C270......................... 5th ................. 72....................Panasonic 7127 C285......................... 7th ................. 114..................Panasonic 7728 C320......................... 5th ................. 72....................Panasonic 7133

* Separate Publication.

WARNING After many years, manufacturers sometimes reuse model numbers. For example the Copystar RC-2030 and CS-2030 are totally different machines. The Canon PC300, NP300, C300, CLC300 are all totally different. Also beware of using a model number and looking it up under the wrong manufacturer. For example model number 2020 has been used by Adler Royal, Canon, Konica and Sharp. ©

2003 Knight Business Systems Ltd. 81 Buffalo Avenue, Medford NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

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INTRAVIA’S SERVICE GUIDE TO COPIERS TENTH EDITION

INDEX / CROSS REFERENCE Pitney Bowes - continued C350 .........................6th .................49 .........................Minolta 3050 C355 .........................7th .................114 ................. Panasonic 7735 C360 .........................7TH ................114 ....... Panasonic 7735S2MX C400 .........................7th .................71 .........................Minolta 4000 C420 .........................7th .................122 ................. Panasonic 7742 C450 .........................6th .................49 .........................Minolta 4050 C450 .........................6th .................49 .........................Minolta 4050 C500 .........................7th .................122 ................. Panasonic 7750 C550 .........................7th .................71 .........................Minolta 5000 C650 .........................8th .................89 .........................Minolta 5050 D230 .........................3RD ................43 ...........................Ricoh 5010 D230 .........................3rd .................43 ...........................Ricoh 5010 D350/M350 ...............1&2...............69 ................Ricoh 5050 / 5070 D460 .........................1&2...............70 ........................... Ricoh 6080 D460 .........................1&2...............70 ........................... Ricoh 6080 D500 .........................1&2...............70 .................Ricoh 6080/ 6085 D500 .........................1&2...............70 ........................... Ricoh 6085 D640 .........................3rd .................44 ...........................Ricoh 5560 rd D640 .........................3 .................44 ...........................Ricoh 5560 D735 .........................4th .................RIC-9...................... Ricoh 5540 D743 .........................4th .................RIC-9...................... Ricoh 5570 th D750 .........................4 .................RIC-9...................... Ricoh 5590 D750 .........................4th .................RIC-9...................... Ricoh 6620 D860 .........................4th .................RIC-11.................... Ricoh 7065 th D964 .........................4 .................RIC-11.................... Ricoh 7770 DL 155 ......................10th ...............56 ...............Kyocera-Mita 1510 DL 185 ......................10th ...............56 ...............Kyocera-Mita 1810 DL 200 ......................10th ...............116 ..................... Minolta Di200 DL 250 ......................8th ................119 ...........Panasonic FP-D250 DL 260 ......................9th .................97 ....................... Minolta Di250 DL 270 ......................10th ...............116 ..................Minolta Di251/F DL 355 ......................8th ................119 ...........Panasonic FP-D350

th

DL 360...................... 9 ................. 97........................Minolta Di350 DL 370...................... 10th ............... 116.................. Minolta Di351/F DL 450...................... 9th ................. 109........... Panasonic FP-D450 DL 460...................... 10th .............. 122......................Minolta Di450 DL 520...................... 9th ................. 102......................Minolta Di520 DL 550...................... 10th ............... 122......................Minolta Di550 DL 560...................... 10th ............... 122......................Minolta Di550 DL 600...................... 9th ................. 109........... Panasonic FP-D600 DL 620...................... 9th ................. 102......................Minolta Di620 DL-750...................... 10th ............... 48..........................Konica 7075 IM-3510 .................... 10th ............... 225..................Sharp AR-M350 IM-4510 .................... 10th ............... 225..................Sharp AR-M450 th IM-6530 .................... 10 ............... 250......... Toshiba eStudio 650 IM-8130 .................... 10th ............... 250.......... Toshiba eStudio 800 L215/315 .................. 1&2 .............. 64.........Ricoh 2010-2050/2070 L315.......................... 1&2 .............. 64................ Ricoh 2050 / 2070 L400/415 .................. 3rd ................. 54.................Sharp 7700/ 7750 M120/122 ................. 1&2 .............. 66................. Ricoh 4065/ 4085 M250 ........................ 1&2 .............. 66........................... Ricoh 4065 M425 ........................ 3rd ................. 42........................... Ricoh 4480 M425 ........................ 4th ................. RIC-7 ..................... Ricoh 4480 th M522 ........................ 4 ................. RIC-7 ..................... Ricoh 4430 M526 ........................ 4th ................. RIC-7 ..................... Ricoh 4490 M750 ........................ 4th ................. RIC-9 ..................... Ricoh 5590 th M750 ........................ 4 ................. RIC-9 ..................... Ricoh 6620 PBCI ......................... None ............ 1975 PBCII ........................ None ............ ............................... Minolta 710 SF-40........................ 7th ................. 71.........................Minolta 4000 SF-50........................ 7th ................. 71.........................Minolta 5000 SF-60........................ 8th ................. 89.........................Minolta 6000

* Separate Publication.

RADIO SHACK ?? None..................Similar to Sharp Z-30 and/or Sanyo 50. PPC1&2....................78

WARNING After many years, manufacturers sometimes reuse model numbers. For example the Copystar RC-2030 and CS-2030 are totally different machines. The Canon PC300, NP300, C300, CLC300 are all totally different. Also beware of using a model number and looking it up under the wrong manufacturer. For example model number 2020 has been used by Adler Royal, Canon, Konica and Sharp. ©

2003 Knight Business Systems Ltd. 81 Buffalo Avenue, Medford NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

XVI

INTRAVIA’S SERVICE GUIDE TO COPIERS TENTH EDITION

INDEX / CROSS REFERENCE

RICOH th

4460/4480/4490 ....... 4th ................. RIC-7 Aficio 150..................9 ................. see AF180 th Aficio 180..................9 ................ 131 4480.......................... 3rd ................. 42 Aficio 200..................8th ............... 130 4522.......................... 7th ................. 145 th th 4527.......................... 6 ................. 88 Aficio 220..................10 ............... 164 Aficio 250..................8th ............... 130 4622.......................... 8th ................ 149 th Aficio 270..................10 .............. 164 4700.......................... 1&2 .............. 67 th Aficio 340/350...........9th ................. 138 4727.......................... 5 ................. 84 th Aficio 350e/355.........9 ................. 138 4822.......................... 8th ................ 149 th Aficio 400/401...........9 ................. 148 5000/5010 ................ 3rd ................. 43 th Aficio 450/e...............9 ................. 138 5035/5535 ................ 6th ................. 88 Aficio 500..................9th ................ 148 5050/5070 ................ 1&2 .............. 69 Afico 550...................9th ................. 156 5433.......................... 5th ................. 84 th Aficio 551..................10 .............. 173 5520.......................... None ............ Probably close to 5010 th th Aficio 650..................9 ................. 156 5535.......................... 6 ................. 88 th Aficio 700..................10 .............. 173 5540/5570 ................ 4th ................. RIC-9 th Aficio 1035................10 ............... 184 5560.......................... 3rd ................. 44 th th Aficio 1045................10 ............... 184 5570.......................... 4 ................. RIC-9 rd 2010/2050/2070 .......3 ................. 40 5590/6620 ................ 4th ................. RIC-9 rd 2220..........................3 ................. 40 5632/5732 ................ 7th ................. 153 th th 2260..........................4 ................. RIC-1 5733.......................... 5 ................. 84 5832.......................... 7th ................. 153 3013/3213.................6th ................. 83 rd 5840.......................... 7th ................. 153 3020/3050/3060 .......3 ................. 41 * th MV310 ......................8 ................ 139 6080/6085 ................ 1&2 .............. 70 3113/3313.................5th ................. 84 6200/6200R.............. 1&2 .............. 71 3213..........................6th ................. 83 6600.......................... None ............ 1982 3313..........................5th ................. 84 6620.......................... 4th ................. RIC-9 th 3320..........................4 ................. RIC-3 6645/6655/6665 ....... 6th ................. 101 th 3513..........................7 ................. 132 6750.......................... 6th ................. 110 th 3713..........................7 ................. 132 Bizworks 406/706..... 8th ................ 145 th 3813..........................10 .............. 194 7060/7770 ................ 4th ................. RIC-11 Bizworks 406/706 .....8th ................ 145 7650/7660/7670 ....... 10th .............. 199 th th 4015..........................7 ................. 139 7950/7960/7970 ....... 9 ................. 168 th 4022..........................7 ................. 145 FX-10........................ Fax 1............ 136 4027..........................6th ................. 88 LR1 .......................... 1&2 .............. CAN-1 Canon PC5L. * Covered in detail in separate publication. PC1-65. 4030/4060/4085 .......1&2............... 66 LR2 .......................... 4th ................. 62.............................. Ricoh M5 4065/4420.................1&2............... 66 M10 (RIPRO) ........... 1&2 .............. 63 4215/4220/4222 .......6th ................. 95 M5 (RIPRO JR.) ....... 1&2 .............. 62 4400/4410/4430 .......4th ................. RIC-7 MV310 ...................... 8th ................ 139 4415/4418/4421 .......5th ................. 84 th 4427..........................5 ................. 84 * Separate Publication. Note: Most Ricohs were prefixed "FT." Most digitals are prefixed "Aficio."

WARNING After many years, manufacturers sometimes reuse model numbers. For example the Copystar RC-2030 and CS-2030 are totally different machines. The Canon PC300, NP300, C300, CLC300 are all totally different. Also beware of using a model number and looking it up under the wrong manufacturer. For example model number 2020 has been used by Adler Royal, Canon, Konica and Sharp.

©

2003 Knight Business Systems Ltd. 81 Buffalo Avenue, Medford NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

XVII

INTRAVIA’S SERVICE GUIDE TO COPIERS TENTH EDITION

RONEO 1005..........................1&2...............78 .............................. Saxon 10 1015..........................None.............Unique. No cross ref. 230 ..........................1&2...............60 .................Panasonic 3010R

ROYAL Don't get confused. One line of copiers that was called Royal in the 70s and early 80s is now called Konica. Company called Adler-Royal marketed their machines under the label Adler- Royal or TA Adler Royal from about 1980-89 or so. then they marketed them under the name Royal Imaging Systems for a while, before they wound up being sold as CopyStar or Royal CopyStar. Also see Konica, Konica Royal.

ROYAL COPYSTAR / COPYSTAR 1205..........................3rd .................27B........................... Mita 1205 1415..........................5th .................47 ............................. Mita 1415 1435..........................5th .................47 ............................. Mita 1435 th 1500/F.......................8 .................101 .............Kyocera-Mita 1515 1505..........................10th ...............56 ..............Kyocera-Mita 1505 1510..........................10th ...............56 ...............Kyocera-Mita 1510 1530..........................10th ...............62 ...............Kyocera-Mita 1530 th 1605/1656/1685........4 .................MIT-3.......... Mita 1605/1656/85 1800F........................9th .................77 ......... Kyocera-Mita Ai1810F 1810..........................10th ...............56 ...............Kyocera-Mita 1810 2000D .......................9th .................77 .......................... Mita Ai2020 th 2013..........................7 .................78 ............................. Mita 1355 2014/2114.................8th ................97 .................... Mita 1460/1470 2017..........................6th .................59 ............................. Mita 1755 th 2018..........................7 .................90 ............................. Mita 1856 2021..........................5th .................50 ............................. Mita 2155 2030 (analog)............6th .................63 ............................. Mita 3055 th 2030 (digital) .............10 ...............62 ...............Kyocera-Mita 2030 2035/2235.................5th .................57 .................... Mita 3555/3585 2037..........................5th .................60 .................... Mita 3755/3785 2045..........................4th .................MIT-9........................ Mita 4555 2046..........................5th .................60 ............................. Mita 4655 2054/2055.................4th .................MIT-7........................ Mita 2054 2070/2270.................5th .................63 ............................. Mita 7085 2085..........................4th .................MIT-7........................ Mita 2085 2114..........................8th ................97 .................... Mita 1460/1470 th 2115..........................7 .................83 ............................. Mita 1560 2118..........................5th .................50 ............................. Mita 1855 2120..........................7th .................83 ............................. Mita 1560 2121/2123.................7th .................90 ......................... Mita 2355??

th 2130..........................7 ................. 98..............................Mita 3060 2140..........................6th ................. 67..............................Mita 4056 2218..........................8th ................ 105............................Mita 1860 th 2221..........................8 ................. 105............................Mita 2360 2225..........................8th ................. 105............................Mita 2360 2235..........................5th ................. 57..............................Mita 3585 2246..........................5th ................. 60..............................Mita 4685 th 2250..........................10 ............... 94..............................Mita 5090 2255..........................4th ................. MIT-7 ........................Mita 2255 2256..........................4th ................. MIT-13 ......................Mita 5685 2270..........................5th ................. 63..............................Mita 7085 th 2310..........................9 ................. 82............Kyocera-Mita Ai2310 2325..........................5th ................. 50..............................Mita 2556 2340..........................6th ................. 67..............................Mita 4086 2440..........................7th ................. 98..............................Mita 4090 2530..........................10th ............... 71...............Kyocera-Mita 2530 3000d........................8th ................. 112............................Mita 3030 th 3010..........................9 ................. 82............Kyocera-Mita Ai3010 3010L........................9th ................. 82..........Kyocera-Mita Ai3010L 3530..........................10th ............... 71...............Kyocera-Mita 3530 4000d........................9th ................. 87............Kyocera-Mita Ai4040 4030..........................10th ............... 71...............Kyocera-Mita 4030 4230..........................10th ............... 78...............Kyocera-Mita 4230 th 4530..........................10 ............... 85...............Kyocera-Mita 4530 th 5000d........................9 ................. 87............Kyocera-Mita Ai5050 5230..........................10th ............... 78...............Kyocera-Mita 5230 th 5530..........................10 ............... 85...............Kyocera-Mita 5530 th 6230..........................10 ............... 101.............Kyocera-Mita 6230 CC50 ........................6th ................. 55..............................Mita 1256

ROYAL IMAGING SYSTEMS (See TA Adler Royal or Royal-Copystar)

WARNING After many years, manufacturers sometimes reuse model numbers. For example the Copystar RC-2030 and CS-2030 are totally different machines. The Canon PC300, NP300, C300, CLC300 are all totally different. Also beware of using a model number and looking it up under the wrong manufacturer. For example model number 2020 has been used by Adler Royal, Canon, Konica and Sharp. ©

2003 Knight Business Systems Ltd. 81 Buffalo Avenue, Medford NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

XVIII

INTRAVIA’S SERVICE GUIDE TO COPIERS TENTH EDITION

INDEX / CROSS REFERENCE

SANYO th

50/50L ...................... 4th .............. SY-1. Similar to Sharp Z-30 * 600 .......................... 1&2 .............. 72 605 .......................... 1&2 .............. 72 62 .......................... 4th ................. SY-2 70 .......................... 3rd................. 46 80 .......................... 5th ................. 96 800/850 .................... 1&2 .............. 73 802/852 .................... 1&2 .............. 74 90 .......................... 5th ................. 98

100/120.....................4 ..............SY-3 1100/1102.................1&2............75 115/116.....................3rd ..............47 1150/1152.................1&2............75 120 ..........................3rd ..............48 1200/1250.................None .........Early version of 123/133 122 ..........................3rd ..............49 125 ..........................5th ..............98 133 ..........................4th ..............SY-4 * Separate Publication.

SAMSUNG SCX-5112.................Fax 1st ......... .......................... Xerox Pro 412

SAVIN th

2013Z .......................10 ............... 194......................... Ricoh 3813 2035DP.....................9th ................. 138.............. Ricoh Aficio 350/e 2045DP.....................9th ................. 138.............. Ricoh Aficio 450/e 2050..........................9th ................. 168. Ricoh FT-7950/7960/7970 2055DP.....................10th ............... 173................. Ricoh Aficio 551 2060..........................9th ................. 168. Ricoh FT-7950/7960/7970 2070..........................9th ................. 168. Ricoh FT-7950/7960/7970 2070DP.....................10th ............... 173................. Ricoh Aficio 700 2535..........................10th ............... 184............... Ricoh Aficio 1035 th 2545..........................10 ............... 184............... Ricoh Aficio 1045 rd 5015/5015RE ...........3 ................. 41...............Ricoh 3020/3050 * 5020..........................1&2...............66........................... Ricoh 4060 7010..........................1&2............... 63.................. Ricoh M10 Ripro 7015RE.....................1&2............... 64.................Ricoh 2050/ 2070 7015Z .......................1&2............... 65........................... Ricoh 3060 7020/7025.................1&2............... 66..............Ricoh 4065 or 4085 7035..........................1&2............... 69................. Ricoh 5050/ 5070 7045..........................1&2...............70........................... Ricoh 6080 7055..........................1&2...............70........................... Ricoh 6085 7065..........................4th ................. RIC-11 ................... Ricoh 7060 7120..........................4th ................. RIC-4 ..................... Ricoh 3320 7150..........................4th ................. RIC-3 ..................... Ricoh 2260 7220..........................4th ................. RIC-7 ..................... Ricoh 4430 7250..........................3rd ................. 42........................... Ricoh 4480 7334..........................4th ................. RIC-9 ..................... Ricoh 5540 7430..........................4th ................. RIC-9 ..................... Ricoh 5570 7500..........................4th ................. RIC-9 ..................... Ricoh 6620 7640..........................4th ................. RIC-11 ................... Ricoh 7770 9013/9013Z ..............6th ................. 83................. Ricoh 3013/ 3213 9015/9020/9022 .......6th ................. 95................. Ricoh 4215/ 4220 9027/9027DL............6th ................. 88................. Ricoh 4027/ 4527 9032/D ......................7th ................. 153......................... Ricoh 5632 9035/9035DL............6th ................. 88................. Ricoh 5035/ 5535 9040..........................None ............ ........................................ Ricoh

9080.......................... None ............ ............................... Ricoh 8780 9113/Z ...................... 7th ................. 132.............. Ricoh 3513 / 3713 9115.......................... 7th ................. 139......................... Ricoh 4015 9122/DL.................... 8th ................ 149......................... Ricoh 4622 9130/Z ...................... 5th ................. 84................. Ricoh 3113/ 3313 9150.......................... 5th ................. 84........................... Ricoh 4415 9180.......................... 5th ................. 84........................... Ricoh 4418 9210.......................... 5th ................. 84........................... Ricoh 4421 9220.......................... 7th ................. 145......................... Ricoh 4022 th 9270.......................... 5 ................. 84........................... Ricoh 4427 9330.......................... 5th ................. 84........................... Ricoh 5433 9335.......................... 5th ................. 84........................... Ricoh 5733 th 9400D....................... 7 ................. 153......................... Ricoh 5840 9450.......................... 6th ................. 101......................... Ricoh 6645 9500.......................... 10th ............... 199......................... Ricoh 7650 9520.......................... 6th ................. 110......................... Ricoh 6750 9550.......................... 6th ................. 101......................... Ricoh 6655 9600.......................... 10th ............... 199......................... Ricoh 7660 9650.......................... 6th ................. 101......................... Ricoh 6665 9700.......................... 10th ............... 199......................... Ricoh 7670 9710.......................... None ............ ............................... Ricoh 7870 th 9910.......................... 8 ................. 139......................Ricoh MV310 9918.......................... 9th ................. 131................. Ricoh Aficio 180 9920.......................... 8th ................. 130.................. Ricoh Afico 200 9922DP .................... 10th ............... 164................. Ricoh Aficio 220 9925.......................... 8th ................. 130................. Ricoh Aficio 250 9927DP .................... 10th ............... 164................. Ricoh Aficio 270 9935/e....................... 9th ................. 138.............. Ricoh Aficio 350/e 9940.......................... 9th ................. 148.......... Ricoh Aficio 400/401 th 9945/e....................... 9 ................. 138.............. Ricoh Aficio 450/e 9950DP .................... 9th ................. 156................. Ricoh Aficio 550 9955.......................... 9th ................. 156................. Ricoh Aficio 550 9965.......................... 9th ................. 156................. Ricoh Aficio 650 V35 .......................... 1&2 .............. 76........................None (Liquid)

* Separate Publication. ©

2003 Knight Business Systems Ltd. 81 Buffalo Avenue, Medford NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

XIX

INTRAVIA’S SERVICE GUIDE TO COPIERS TENTH EDITION

INDEX / CROSS REFERENCE

SAXON SX 10 ........................1&2...............78 SX 15 ........................1&2...............55

SX 18/30...................1&2............... 58 SX 25........................None. ........... Olympic Panoly 251

SCM 1200/1201.................1&2...............79 6740..........................None.............1972

SELEX 1050..........................3rd .................5 ........................... Canon 2015 1450/1455.................5th .................1 ................. Canon 1500/ 1520 2150..........................4th .................CAN-5 .................. Canon 3225 2320/2350.................5th .................5 ........................... Canon 3325 2580..........................5th .................2 ........................... Canon 3050

3020.......................... 4th ................. CAN-7...................Canon 4835 3580.......................... 5th ................. 8............................Canon 4050 4000.......................... 3rd ................. 7B .........................Canon 4540 4170.......................... 4th ................. CAN-10.................Canon 6650 7260.......................... None ............ ..............................Canon 8580

SHARP AL-800/840/841........8th ................157 th FO-3800M ................8 ................157 AL-1000/1010...........8th .................161 AL-1020/1041...........8th ................161 AL-1200 ....................8th ................161 AL-1215 ....................10th ...............210 AL-1220/1250...........8th ................161 AL-1340 ....................10th ...............210 AL-1451 ....................10th ..............210 AL-1520/1521...........8th ................161 Note: Expect a separate publication on the AL-1000 series in 2004. AL-1530 ....................10th ...............210 AL-1530cs.................10th ...............210 th AL-1540cs.................10 ...............210 AL-1551 ....................10th ..............210 AL-1551cs.................10th ...............210 th AL-1600-1670...........8 ................168 AR-122......................10th ..............210 AR-123......................10th ..............210 th AR-150/155N............8 .................161 AR-152......................10th ..............210 AR-F151 ...................8th .................161 th AR-151/156 ..............9 .................178 AR-153/e...................10th ..............210 AR-155N...................8th .................161 AR-156......................9th .................178 AR-157/e...................10th ..............210 AR-F152 ...................9th .................178 AR-160/161 ..............8th ................168 AR-162/163/164 .......9th ................185 th AR-200/200S/205.....8 ................168 Note: Possibility of a separate publication on the AR-160-207, AL1600 series, DM-2000 series in 2004 or so. th AR-201/203/207 .......9 .................185 AR-235......................10th ..............219 th AR-250......................9 .................192

th

AR-275 .....................10 .............. 219 th AR-280/285 ..............8 ................ 175 AR-286/J/287 ...........9th ................ 192 AR-335 .....................8th ................ 175 AR-336/J/337/405/407 ................... 9th .......................................192 AR-M350 ..................10th .............. 225 AR-M450 ..................10th ............... 225 AR-501/505/507 .......9th ................ 192 AR-5125/5132 ..........8th ................ 182 AR-650 .....................9th ................ 209..................... Toshiba 6570 th AR-651 .....................10 .............. 250.......... Toshiba eStudio 650 th AR-800 .....................9 ................ 209..................... Toshiba 8070 AR-810 .....................10th .............. 250.......... Toshiba eStudio 800 th DM-1500 Series .......9 ................ 178 DM-2000 series ........8th ................ 168 1420/1430.................6th ................. 117 th 2010..........................6 ................. 116 2014/2114/2214 .......6th ................. 117 2020..........................7th ................. 170 th 2022..........................5 ................. 101 2025..........................7th ................. 179 2027..........................5th ................. 101 th 2030..........................7 ................. 179 2035..........................5th ................. 101 2040..........................7th ................. 179 2050..........................6th ................. 124 2052..........................8th ................ 189 2114..........................6th ................. 117 2116/2118.................6th ................. 129 2120..........................7th ................. 170 th 2214..........................6 ................. 117 2216..........................7th ................. 170 2314/2414/2514 .......7th ................. 164 2530 (same as 2030)7th ................ 179

* Separate Publication. ©

2003 Knight Business Systems Ltd. 81 Buffalo Avenue, Medford NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

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INTRAVIA’S SERVICE GUIDE TO COPIERS TENTH EDITION

INDEX / CROSS REFERENCE Sharp - continued 2540 (same as 2040)7th ................ 179 6000..........................4th ................. SH-8 710/720/726..............1&2............... 83 7100..........................3rd ................. 52 7200..........................1&2............... 93 730 ..........................None ............ (1975) 7300/7350.................3rd ................. 53* 7320/7370.................5th ................. 107* 7350..........................3rd ................. 53* 7370..........................5th ................. 107* 740/741.....................1&2............... 84 750 ..........................1&2............... 85 * 755/756/760..............3rd ................. 52 * 770/771.....................1&2............... 88 7700/7750.................3rd ................. 54 780/781.....................1&2............... 88 7800/7850.................4th ................. SH-2* 7855 (7850) ..............4th ................. SH-2* 7900/8300.................4th ................. SH-4 810 ..........................1&2............... 89 8100/8260.................3rd ................. 55 811/820/850..............1&2............... 90 815/816.....................1&2............... 91 8200..........................1&2............... 94 825/826.....................1&2............... 91 8350/8400.................4th ................. SH-4 8500/8800.................4th ................. SH-6 8570/8870.................5th ................. 109 8600..........................3rd ................. 56 8800..........................4th ................. SH-6

th 8870.......................... 5 ................. 109 8875.......................... 6th ................. 134 900/901..................... 1&2 .............. 92 9100.......................... 1&2 .............. 92 Same as 901 9300.......................... 3rd ................. 57 9400.......................... 5th ................. 109 9500/9550 ................ 3rd ................. 58 9510/9560 ................ None ............ Probably similar to 9500, 9700 etc. 9600.......................... 3rd ................. 60 9700/9750 ................ 4th ................. SH-7 9800.......................... 5th ................. 111 Note: We have a separate book that covers Z20-Z88 in great detail: Troubleshooting, disassembly, part numbers, etc. SD-2060/3060/3075/4085.............. None Z20/22/25/27 ............ None ............ * Separate publication Z30 .......................... None ............ * Separate Publication th Z50 - Z77.................. 4 ................. SH-8 * Z50/55/70 ................. 3rd ................. 61 * Z52/Z52II .................. None ............ * Separate publication Z57/Z57II .................. None ............ * Separate publication Z60 .......................... 1&2 .............. 82 Z85/Z85II .................. None ............ * Separate publication Z88 .......................... None ............ * Separate publication Z800 ......................... 6th ................. 117 See 2014 Z810/820/825/830/ 835/845............. 7th ................. 189 Note: Separate publication on the Z810 series (Xerox® 800, 1000, 1200 series) available.

* Separate Publication. Note: Most Sharps were prefixed "SF," thought a few were "SN." Digitals have been "AL" or "AR."

STANDARD 213 ..........................1&2............... 56................... Panasonic 1300 225 ..........................1&2............... 59................... Panasonic 2520

SWINTEC 800 ..........................Mita CC10/20. * * Separate publication (PC1-65).

WARNING After many years, manufacturers sometimes reuse model numbers. For example the Copystar RC-2030 and CS-2030 are totally different machines. The Canon PC300, NP300, C300, CLC300 are all totally different. Also beware of using a model number and looking it up under the wrong manufacturer. For example model number 2020 has been used by Adler Royal, Canon, Konica and Sharp. ©

2003 Knight Business Systems Ltd. 81 Buffalo Avenue, Medford NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

XXI

INTRAVIA’S SERVICE GUIDE TO COPIERS TENTH EDITION

INDEX / CROSS REFERENCE

TOSHIBA th

DP1250/1450............9 .................225 ....................Xerox 212/214 DP1570.....................8th .................101 ........................... Mita 1515 th DP1870F ..................9 .................Mita 1810F DP2460.....................8th ................195 DP2570.....................9th .................201 DP-2800 (E28)..........10th ..............241 DP-3500 (E35)..........10th ..............241 DP3580.....................9th .................201 DP3850.....................8th ................203 DP4500 (E45)...........10th ..............241 DP4580.....................9th .................209 DP5570.....................9th .................209 DP6570.....................9th .................209 DP8070.....................9th ................209 eStudio 16.................10th ...............232 eStudio 20.................10th ...............232 eStudio 25.................10th ...............232 eStudio 28.................10th ...............241 eStudio 35.................10th ...............241 eStudio 45.................10th ...............241 eStudio 120...............10th ...............210 .................... Sharp AR-153 eStudio 150...............10th ...............210 .................... Sharp AR-157 eStudio 550...............10th ...............250 eStudio 650...............10th ...............250 eStudio 800...............10th ..............250 1210..........................None............. ..........................Same as 2810 1310..........................None............. ..........................Same as 3910 1340/50/60/70...........6th .................139 1550/1560.................7th .................194 1650..........................6th .................142 1710..........................5th .................117 2050..........................6th .................142 2060..........................7th .................200 2230..........................None.............Probably same as 5110 2310..........................5th .................117 th 2500..........................5 .................117 2510..........................5th .................117 2532..........................6th .................147 2540..........................6th .................147 2810..........................4th .................TOSH-2 2860/2870.................7th .................200 3110..........................3rd .................62B 3201..........................1&2...............95 3202..........................1&2...............97 3210..........................5th .................117 3220..........................5th .................117

3301..........................1&2............... 98 3503..........................1&2............... 99 3550/4550.................6th ................. 153 3560/3570.................7th ................. 200 3701..........................1&2............... 100 3810/3910.................4th ................. TOSH-3 4010..........................5th ................. 117 4111/4121.................3rd ................. 64 4111/4121.................1&2............... 101 4501..........................1&2............... 100 4511/4515.................1&2............... 100 4550..........................6th ................. 153 4560/4570.................7th ................. 200 4580..........................9th ................ 209 4810..........................3rd ................. 65B 4910..........................4th ................. TOSH-5 5010..........................5th ................. 117 5020..........................5th ................. 117 5110/5120.................4th ................. TOSH-6 5511..........................1&2............... 102 5560..........................9TH ................ 218 6560..........................9TH ................ 218 7560..........................9TH ................ 218 5610/5620.................3rd ................. 66B 5610/5620.................1&2............... 103 601 ..........................None ............ 1975 or so 6550..........................6th ................. 153 702/702A ..................1&2............... 95 707 ..........................1&2............... 95 7110..........................None ............ Ricoh 7870 727/728.....................1&2............... 96 7501/7511.................1&2............... 104 7610..........................3rd ................. 67B 7720..........................4th ................. TOSH-7 7812/7815.................1&2............... 105 7812/8812.................3rd ................. 68 7816/8812.................1&2............... 105 7910..........................4th ................. TOSH-8 8101/8102.................None ............ 1980 or so. 8412..........................3rd ................. 69B 8510..........................4th ................. TOSH-10 9060.......................... ..................... Konica 6190 909 ..........................None ............ 1975 or so 9100..........................None ............ Similar to 9110 9110..........................4th ................. TOSH-12 9230/9240.................5th ................. 123

Note: Toshiba models were often prefixed "BD." That designation has been dropped. Digitals have been prefixed "DP."

TOWA 1000..........................1&2...............72 ............................Sanyo 600 1800..........................1&2...............75 ..........................Sanyo 1102

©

VAN DYK None .........................1972

2003 Knight Business Systems Ltd. 81 Buffalo Avenue, Medford NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

XXII

INTRAVIA’S SERVICE GUIDE TO COPIERS TENTH EDITION

INDEX / CROSS REFERENCE

XEROX® 1012/1012RE ...........3rd ..............69.1 1020..........................1&2............109 1025/1038.................3rd ..............70 rd 1035..........................3 ..............72 * 1038..........................3rd ..............70 1040..........................4th ..............X-1 1050..........................4th ..............X-3 1065..........................None 1075..........................None 1090..........................None 212/214.....................9th .............225 2300/2350.................1&2............110 2400..........................None .........1968 or so 2600..........................1&2............111 2830..........................3rd ..............72 * 2830..........................1&2............112 * 332/340/425/440 ......10th ...........263 3010..........................None 3100/3107.................1&2............111 3400..........................1&2............111 3600..........................None .........1968 or so 4000..........................None .........1973 5008/5008RE ...........4th ..............SH-8 5008RE.....................3rd ..............61 5009..........................4th ..............SH-8........................Sharp Z76 5011/5012/5014 .......5th ..............127 5016 (see 5018) .......5th ..............133 5018/5028/5034 .......5th ..............133 * 5042..........................None 5046..........................4th ..............X-5 5052..........................None 5053..........................None 5065..........................None 5090..........................None 5100..........................None 5113/5114/5614 .......6th ..............117.... Sharp 2014/ 2114/2214 5201/5202/5203 .......None ......... ..Sharp Z20-Z27.* 5205/5210/5220 .......None ......... .. Sharp Z-30. * 5222 5240..........................None ......... .. Sharp Z55 * 5260..........................3rd ..............61 ....................... Sharp Z-70. * 5280..........................6th ..............116........................Sharp 2010 5305/5306.................None ......... .. Sharp Z20-Z27.* 5307..........................None ......... .. Sharp Z57. 5308/5310.................6th ..............116...............Sharp Z88 / 2010 5309..........................None .........Sharp Z-85 * 5310..........................None .........Sharp Z-88. * Note: We have a separate book that covers the personal copiers (5008, 5009, 5310, 5220, etc.) in great detail: Troubleshooting, disassembly, part numbers, etc. 5312/5313/5314 .......6th ..............160

©

5318/5320/5322 ....... 6th .............. 163 5318/5322/5330 ....... 7th .............. 212 5328.......................... 7th .............. 220 th 5330.......................... 7 .............. 212 5335.......................... None 5340/5343 ................ 6th .............. 169 5345.......................... 7th .............. 225 5350/5352 ................ 6th .............. 169 5355.......................... 7th .............. 225 5365.......................... None 5380.......................... None 5388.......................... None 550/660..................... 1&2 ........... 108 5614.......................... 6th .............. 117 5622.......................... 7th .............. 212 5624.......................... 8th ............. 216 th 5626.......................... 8 ............. 216 5818.......................... 8th ............. 216.................Similar to 5624? 5820.......................... 8th ............. 216.................Similar to 5624? th 5824/5828/5830 ....... 8 ............. 216 5775.......................... None 5828.......................... 8th ............. 216 th 5830.......................... 8 ............. 216 5837.......................... None 7000.......................... None ......... 1970 or so WorkCentre Pro15 ... 10th ........... 210............................Sharp AL WorkCentre Pro16/P 10th ............ 210............................Sharp AL Pro 215..................... 9th .............. 178.............Sharp AR-151/156 Pro 412..................... Fax 1st edition Pro 416..................... 10th ............ 232........... Toshiba eStudio 16 Pro 421..................... 10th ............ 232........... Toshiba eStudio 20 th WorkCentre 332/340 10 ........... 263 WorkCentre 432/440 10th ........... 263 DC23/XDL23 ............ 8th ............. 210 th DC220/230 series .... 9 ............ 227 DC33/33D................. 8th ............. 210 XDL33/33D............... 8th ............. 210 XC520/540/560/580 . 7th .............. 233 XC810/820/830/865/XC1020/1040/ XC1045/1255.... 7th .............. 189................. Sharp Z810 etc. Note: Separate publication for Xerox® 800/1000/1200 series available. XD100/102/103F/104/105F/120F/125fF130F/155DF/1515 .................. 8th .............. 161.................. Sharp AL-1000 XE60......................... 8th ................. 157...........................Sharp 800 XE80......................... 8th ............. 157.......................... Sharp 840 XE88......................... 8th .............. 157...............Sharp FO-3800M XL2120/2130/2140DF10th .............. 210...... Sharp AL-1340 / 1451 / ......................... ..................... ............................1551 (similar)

* Separate Publication.

2003 Knight Business Systems Ltd. 81 Buffalo Avenue, Medford NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

XXIII

INTRAVIA’S SERVICE GUIDE TO COPIERS TENTH EDITION TH

INTRODUCTION - 10 EDITION OF INTRAVIA’S SERVICE GUIDE TO COPIERS This is the 10th book in the series. There are a few analogs in here, but nearly everything is digital. We have added Accessories and Options to the section on each machine. This is not a training manual. It is designed for technicians who have experience on copiers. Copiers are very unforgiving. We present the most essential information taken from dozens of service and parts manuals. Whether or not you can handle a 80 copy per minute machine is your decision, not mine. We have had requests for faster equipment and it is there for you if you want it. Corrections are published on our website, or can also be faxed to you. If you receive a correction sheet with your order, be sure to check over and make the changes to your book. It will save you a headache someday. We can't know we made a mistake if no-one tells us. If you have a correction, your fellow technicians would very much appreciate it if you could update us. Bulletins and manufacturers corrections are very helpful to document corrections. We do not get them from manufacturers, only from people like you.

Non-published Machines May Be Available To You If information on these machines has been researched, it is available to you, for a $15.00 fee.

Part Numbers Bear in mind that this information was taken from service manuals. Be very careful. We cannot proofread each item. If there is a mistake, we don’t know it until you tell us. Be cautious when ordering parts. Let your supplier know that you are "pretty sure" of the part number. Most will very quickly be able to confirm its accuracy. Our accuracy is about 99.5%, but that tiny percentage can ruin your day. Secondary uses of the part numbers are to find out what parts cross over to other machines, and to avoid assumptions, such as thinking that two nearly identical machines use the same main board. When you see two different part numbers, you know you had better be careful.

When Not To Use This Book When you have complete manufacturer’s support. Obviously, a 250 page book that covers dozens of machines cannot supply the same information as a 500 page manual dedicated to one machine. My feeling is that if you are selling new machines, you should buy the factory service and parts manuals for that model. As time goes by you wind up servicing lots of odds n ends. For those machines INTRAVIA’S SERVICE GUIDES are usually all you need, though parts manuals are sometimes impossible to live without. Prepare Before The Service Call If I am going to an unfamiliar machine, I review the particular machine in advance. There is no reason to try and memorize anything. That is why books are written! Some Machines Are Listed In What Appears To Be The Wrong Place Don’t assume that the pages are in the same order as the machines. Model numbers jump around some times. Before you assume a machine is not covered, check the table of contents and the index/cross reference in front. Computers arrange model numbers like this. C540, 520, 5201, 530. People might list 520, 530, C540, 5201. If you are looking for a model number, read our index/cross reference carefully to be sure that you don’t miss it. Many times, a machine will be listed in the index/cross reference, but not in any table of contents. Take for example, the Sharp AR650. When you look in the 10th edition index/cross references the AR-650 is listed as appearing in the 9th edition. However, the 9th edition does not show a Sharp AR-650. That is because when the 9th edition was published, the AR650 (which is really the Toshiba 6570) either was not yet announced by Sharp, or we didn’t know about it. Usually, There Is No More Information Available - Updates Are Available On Our Web-Site Or By Fax These books are created from factory service manuals. There is no opportunity to verify or confirm all the codes, procedures or part numbers. We provide some limited technical assistance. If you have a problem with a code or procedure, fax your question, and be sure to leave a working fax number. If we have more or updated information, we will fax or email it to you; usually within a day or two. Nearly all the calls of this sort that we receive are technicians who don’t fully understand the equipment or the procedures. I am not necessarily qualified to help you with a specific question. However, some seem to think so. Therefore additional technical assistance is available, for a $15.00 fee, with no guarantee of results. Good luck. Jim Intravia ©

2003 Knight Business Systems Ltd. 81 Buffalo Avenue, Medford NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

XXIV

INTRAVIA’S SERVICE GUIDE TO COPIERS TENTH EDITION

CANON IMAGERUNNER 1200 / 1300 SERIES PC1060 / 1061 / 1080F, IMAGECLASS IC-D620 / IC-D660 / IC-D661 / IC-D680 / IC-D681 Equivalent Machines: None PROFILE: Digital Speed: 13 copies/pages per minute.

PC AND IMAGECLASS CONSUMABLES All-in-one cartridge (includes toner, developer unit, drum, cleaner unit): L50. 6812A001AA Stated yield is 5,000 sheets (based on 4% coverage.) Developer: Since this is a mono-component machine, there is no developer or calibration IMAGERUNNER CONSUMABLES Toner: 7814A003AA (300 grams) ....................................Yield is 5,300 @ 6% Drum cartridge: 7815A004AA ....................................... Yield is 24,000 Developer: Since this is a mono-component machine, there is no developer or calibration. Waste toner: When drum unit is full, indicator on operation panel will light, and machine will stop.

PARTS AND MAINTENANCE ITEMS Canon PC1000 PART DESCRIPTION PART NUMBER MAN LOC 250 sheet cassette backstop ..................FB5-0172....... 300 11 250 sheet cassette side plate; front ........FF5-9034....... 300 20 250 sheet cassette side plate; rear .........FF5-9035....... 300 21 250 sheet cassette spring; front..............FS7-2201....... 300 23 250 sheet cassette spring; rear ..............FS7-2202....... 300 24 500 sheet cassette springs (3)................FS7-2211....... 302 15 ADF actuator .........................................FC5-0024 ...... 161 23 ADF actuator (2) .....................................FC5-0037 ...... 161 32 ADF drive assembly................................FM2-0004 ........... 240 ADF hinge...............................................FC5-0011 ...... 161 14 ADF hinge socket; left.............................FB6-0172......... 210 2 ADF hinge socket; right ..........................FB6-0173......... 210 3 ADF open/close sensor flag....................FB6-0176......... 210 4 ADF photo interrupter .............................WG8-5362 ..... 161 76 ADF photo interrupter (2)........................WG8-5362 ..... 161 77 ADF pickup roller ....................................FC5-0009 ...... 161 13 ADF registration roller.............................FC5-0070 ...... 161 40 ADF separator pad .................................FC5-0042 .... 161 44a ADF separator pad mount ......................FL2-0006 ....... 161 44 ADF separator pad sponge.....................FC5-0044 .... 161 44b ADF separator roller ...............................FM2-0015 ...... 161 48 Analog processor board..........................FG6-8800 ...... 210 29 Battery 1 (on image processor board) ....WK1-5112 .. 950 bat1 Battery 2 (on image processor board) ....WK1-5133 .. 950 bat2 Bypass photo interrupter (PS104)...........WG8-5309 ..... 103 36 Bypass pickup roller................................RB2-2900 ...... 101-8b Bypass sensor arm .................................FB6-0075......... 103 2 Bypass tray extension.............................FG6-7972 ........ 101 9 CD-ROM (IR) ..........................................FG3-3049 ...........................................................or 3050 .......... 103 13 CD-ROM (PC).........................................FG3-6261 ...... 103 15 ©

PART DESCRIPTION PART NUMBER MAN LOC Contact image sensor .............................FH7-7565 ...... 210 34 DC controller (IR) ....................................FG6-9555 ........ 930 8 DC controller (PC) ..................................FG6-8543 ........ 930 5 DC power supply ....................................FH3-2639 ...... 930 16 Developer unit (IR)..................................FG6-9528 ........... 640 Developer unit doctor blade (IR) .............FG6-9532 ...... 640 45 Developer unit magnetic roller (IR) .........FG6-9533 ...... 640 46 DIMM (IR Image processor board) .........FG6-9560 ........ 950 1 Exit tray...................................................FB6-0124......... 100 3 Fan..........................................................FH6-1921 ...... 102 15 Fuser exit actuator ..................................RB2-6351 ...... 810 16 Fuser exit photo interrupter.....................WG8-5309 ..... 810 24 Fuser film ................................................FG6-7948 ........ 810 7 Fuser pressure roller...............................RF5-2601 ...... 810 18 Fuser unit................................................FG6-7947 ........... 810 Image processor board (1060)................FG6-8822 ........ 950 1 Image processor board (1061)................FG6-9438 ........ 950 1 Image processor board (1080)................FG6-8812 ........ 950 1 Image processor board (661)..................FG6-9442 ........ 950 1 Image processor board (copier)..............FG6-8814 ........ 950 1 Image processor board (copier)..............FG6-8819 ........ 950 1 Image processor board (IR 1370) ...........FG6-9573 ........... 950 Image processor board (IR1210) ............FG6-9577 ........... 950 Laser flat cable .......................................FH2-6934 ...... 102 14 Laser unit ................................................FG6-7925 ........... 460 Main drive assembly ...............................FG6-7923 ........... 250 Main drive assembly ...............................FG6-7923 ........... 250 Main motor (part of main drive assembly)....FH6-1923 ........ 250 6 Manual; operator (1060/1060F/1080F) ...FA7-2985.................. Manual; operator (IR).............................. ................................ Manual; parts (IR1200/1300 series)........FY8-31FX-000 ..........

2003 Knight Business Systems Ltd. 81 Buffalo Avenue Medford NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

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INTRAVIA’S SERVICE GUIDE TO COPIERS TENTH EDITION

CANON IMAGERUNNER 1200 / 1300 SERIES PC1060 / 1061 / 1080F, IMAGECLASS IC-D620 / IC-D660 / IC-D661 / IC-D680 / IC-D681 PART DESCRIPTION PART NUMBER MAN LOC Manual; parts (PC1000s/1200/imageCLASS D600s) .. HY8-31AR-030......... Manual; service (IR1200/1300 series) .... FY8-13HU-000 ......... Manual; service (PC1000s/1200/imageCLASS D600s) .. HY8-19AW-010 NCU board ............................................. HG1-4365 ..... 103 30 Operation panel assembly (includes board, switches, etc.; 1080). FG6-7958 ........... 130 Operation panel assembly (includes board, switches, etc.; 660)... FG6-7959 ........... 130 Operation panel assembly (includes board, switches, etc.; 660)... FG6-8526 ........... 130 Operation panel assembly (includes board, switches, etc.; 660)... FG6-8527 ........... 130 Operation panel assembly (includes board, switches, etc.; IR) ..... FG6-9513 ........... 130 Operation panel board (PC660 & IR) ..... FG6-8805 ...... 130 15 Operation panel board (PC680 & IR) ..... FG6-8804 ...... 130 15

DIAGNOSTICS AND SIMULATIONS TROUBLE CODES E000: Fuser problem. Fuser heater, fuser film, thermistor, connections, power supply. E001: Fuser temperature too high. Fuser heater, fuser film, thermistor, connections, power supply. Shut power and wait 10 minutes. Machine may work OK after that. E002: Low fuser temperature. Thermistor, fuser film, thermal fuse, power supply, fuser heater. E003: Low fuser temperature. Thermistor, fuser film, thermal fuse, power supply, fuser heater.

PART DESCRIPTION PART NUMBER MAN LOC Paper feed pickup rollers (2)................... FB4-9817 .... 330 22a Paper sensor flag ................................... FB6-0245 ...... 330 14 Phone jack board.................................... FG6-8829 ...... 103 17 Platen cover assembly ........................... FG6-7944 ........... 160 Platen hinge (2) ...................................... FB6-0330 ........ 160 1 Printer board (IR).................................... FG6-9860 ...... 103 20 Printer board (PC) .................................. FG3-2279 ...... 103 14 Registration assembly ............................ FG6-7926 ........... 320 Registration sensor flag .......................... FB6-0158 ........ 330 7 Scan assembly (includes motor)............. FG6-7933 ........... 220 Scan motor ............................................. FH6-1922 ........ 220 8 Sensor arm that goes to main board (DC controller)..................................... FB6-0290 ........ 930 1 Sensor board .......................................... FG6-8801 ...... 210 30 Sensor flag on left bottom ...................... FB6-0290 ................. Toner cartridge (L50).............................. 6812A001AA ............ Transfer roller ......................................... RG5-4130...... 330 31 Transfer roller (IR) .................................. FG6-9504 ...... 330 24

Note: To reset E000, E001, E002, E003, go to service mode 4, select OK. Go to “#7 PRINTER,” in service mode. Then, press Execute “ #4 PRINTER RESET.” Shut power and turn back on. E100: Laser problem. Laser unit, BD mirror, image processor board, laser board, DC controller. E110: Laser motor or DC controller. E805: Bad fan, DC controller or Image processor board. E810: (IR models) No drum in machine.

DIAGNOSTICS AND SIMULATIONS Service mode: Press “Additional Functions” key to enter “User mode.” Press “#” key on user mode screen. Select a menu item with left/right arrow keys (.) Press “Set/OK” key. Enter data using number keys. Press “Set” key. Press “Stop/additional functions to end service mode. Note: IR models have OK key. PC/IC models have Set key. 7: Printer function. 1 is softswitches. 2 is numeric 1: Soft switches: Used for fax functions. Not covered parameters. 3 is print count. 4 is printer reset (yes here. Use paper select key for and enlarge/reduce is .) 5 is MLT cleaning (not used.) key to select soft switch. Use left/right arrow keys () to select a bit. 8: PDL. 2: Menu: Fax settings. 9: Counter. Total 3: Numeric parameters (fax settings.) 4A: Special (not defined.) Service 1: total counter. 4B: NCU setting. Service 2: total copy count. 4C: ISDN (not used.) TTL: total counter. 5: Type (country.) Copy: total copy count. 6: Scanner: 1 is bitsw. 2 is slice. 3 is gamma. 4 is PDL-PRT: print count. numeric. 5 is LUT 1 fno. 6 is LUT 2 adj. 7 is CCD. FAX-PRT: fax receptions. 8 is model. RPT-PRT: report print count. SCAN: scan count.

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2003 Knight Business Systems Ltd. 81 Buffalo Avenue, Medford NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

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INTRAVIA’S SERVICE GUIDE TO COPIERS TENTH EDITION

CANON IMAGERUNNER 1200 / 1300 SERIES PC1060 / 1061 / 1080F, IMAGECLASS IC-D620 / IC-D660 / IC-D661 / IC-D680 / IC-D681 Simulation 9 - continued Pickup C1: cassette. C2-C4: not used. MF: bypass. Feeder: feed. Jam TTL: machine total jams. Feeder: ADF jam count. Sorter: not used. MF: bypass. C1: cassette jams. C2-C4: not used. 10: Reports 1: Service & system: service mode data, start date, system dump list, output. 2: Service data: service mode data, start date output. 3: System dump: list. 4: Key history report: last 1800 key presses. 5: BCH log: not used. 6: Counter report: count. 7: Print spec report: printer specifications.

11: Download 12: Clear Tel & user data. User data (initialize.) Service switch. Service data (system dump list initialize.) Report: Activity Jam (not used.) Error (not used.) Alarm (not used.) Counter (initialize.) Card (not used.) Err (not used.) All (total data initialize.) 13: ROM Main (image processor board ROM version.) Main2 (image processor board ROM CPU.) ECONT (DC controller board ROM.) PDL (print controller ROM.) 14: CS set (not used.)

Test mode: Select “User Mode.” Press “additional functions” and then press “#” to enter service mode. select “Service.” Select “Test mode” using left/right arrow keys. Press “Set/OK” key. In test mode menu, press number for particular test. When done, press “Stop,” and “additional functions” to end test mode. To adjust Contact Sensor (CCD): Press “additional functions,” and then press “#” to enter service mode. Press left/right arrow keys () and select “2” to display “Test mode.” Press “Set/OK” key. There should be nothing on the platen glass. Close cover. Press 7: This will clear CCD parameters. Press “Stop” key to return to test mode. Press 2. “2: CCD test” will display.3: This will adjust contact sensor position for using ADF. Press 8. Contact sensor LED intensity auto adjustment will take place. When done, press “Stop,” and then press “additional functions” to end test mode. Press 4: MLT is bypass paper sensor. TN and 3: Test print. Factory manual recommends using test JAM are not used. prints 2 and 6 only. 4: ADF test. Place original in document feeder to test. 4: Modem NCU. Fax transmission tests. 5: Not used. 5: Aging test. Not used. 6: Speaker test. 6: Faculty test. 7: Operation panel test. Test LCD, LEDs and keys. 1: G3 signals. 8: Book test, or nothing, depending which part of 2: Not used. the service manual is correct. 3: Sensor test. Actuate sensor and watch display. 9: Live connection reception test. Press 1: DS is document feeder original #: ESS test. Energy save standby. sensor. Des is document feeder registration sensor. DDS is document 10: Reports. feeder original exit sensor. CRG is not System service data: Soft switch settings. used. DCVS is reader unit slide detect System dump: Fax communications and error switch and toner cover open/closed switch. communications. Press 2: HPS is contact sensor home position. Key history: The last 1800 presses of the keys. BCVS is ADF open/close sensor. TBS is toner Why would anyone care? bottle sensor. WTS is waste toner full sensor. Counter: Press 3: CT1 is cassette paper full/empty sensor. Print spec: ©

2003 Knight Business Systems Ltd. 81 Buffalo Avenue, Medford NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

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INTRAVIA’S SERVICE GUIDE TO COPIERS TENTH EDITION

CANON IMAGERUNNER 1200 / 1300 SERIES PC1060 / 1061 / 1080F, IMAGEC IMAGECLASS IC-D620 / IC-D660 / IC-D661 / IC-D680 / IC-D681 Simulations - continued and then press “#” to enter To adjust lead edge registration from platen glass. Press “additional functions,” service mode. Press left/right arrow keys () to display “#6 scanner.” Press “Set/OK” key. Press left/right arrow keys () to display “7: CCD.” Press “Set/OK” key. Press left/right arrow keys () to display “023” in 2nd row of LCD.” Press left/right arrow keys () to make adjustment. Press “Set/OK” key. Press “Stop” key. When done, press “Stop,” and “additional functions” to end test mode. To adjust lead edge registration from platen glass for book mode. Same as above, but use “021” instead of “023.” To adjust lead edge registration from ADF. Same as above, but use “024” instead of “023.” To adjust trail edge registration from ADF. Same as above, but use “025” instead of “023.” To adjust side to side registration. Same as above, but use “021” instead of “023.” To adjust left/right registration. Remove the white mat and adjust the slide guide to change the registration. To adjust original speed through ADF. Press “additional functions,” and then press “#” to enter service mode. Press left/right arrow keys () to display “#6 scanner.” Press “Set/OK” key. Press left/right arrow keys () to display “7: CCD.” Press “Set/OK” key. Press left/right arrow keys () to display “034” in 2nd row of LCD.” Press left/right arrow keys () to make adjustment. Press “Set/OK” key. Press “Stop” key. When done, press “Stop,” and “additional functions” to end test mode. User Mode: Press “Additional Functions” key . Use left/right arrow keys () to change choices and to change values of those choices. Press “OK” to lock in. Common Settings Fax settings: See owner’s manual. 6 pages in service manual. 1: Copy or Fax (if fax equipped.). Timer settings: See owner’s manual. Date, time, energy 2: After auto clear, go to default mode or to current save, daily timer, date setup. mode. Adjust/Clean mode: 3: Volume. 1. keypad. 2. alarm. 3. Transmit done (on, error only or off.) 4. Receive done (on, error only, 1; Roller clean. off.) 5. Printing end toner (on, error only or off.) 6. 2: ADF roller clean (if so equipped.) Scanning end toner (on, error only or off.) 7. 3: Restart printer. Calling volume (on, error only or off.) 8. Line 4: Mix toner (IR models.). monitor volume (on, error only or off.) Print lists: 4: Stack bypass paper size. Off is free size. On I 1: User data. set on loading size. 2: Speed dial lists (if fax model.) 5: Cassette paper size. 3: Cancel report. 6: Print exposure setting (five choices.) Counters: 7: Bypass paper type (plain, tracing, transparency, 101. Total count. special papers 1 & 2.) 201. Count of what was selected in service mode 8: Copy power level: High, normal, low. 3-57 through 61.) 9: Toner save on or off. User Reports: (Might only be fax models) Select desired 10: PRT feed interval: Long or short. report from menu. Press “Function” key. Press 11: Language. “Report” key. Use left/right arrow () keys to Copy Settings select list. Press “OK” to print. 1: Standard image quality: Text, text/photo, photo (text is default). 2: Standard exposure: Auto or manual (manual is default.) 3: Standard zoom ratio (100% is default.) 4: Standard copy quantity (01 is default.) 5: Auto sort (off is standard.) 6: Maximum scan length. 7: Inch or metric size. 8: Sharpness (1-9 is range. Default is 5.) ©

2003 Knight Business Systems Ltd. 81 Buffalo Avenue, Medford NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

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INTRAVIA’S SERVICE GUIDE TO COPIERS TENTH EDITION

CANON IR1600 / 2000 / 2010F Note: 2010F information is unconfirmed. Machine is fax version and is probably identical to 2000 other ways. Profile: Digital: 16/20 copies per minute CONSUMABLES Item

Designation

Order number

Yield

Toner (440 grams) .........GPR-18 ......... 6836A003AA .......... 7,850 @ 6% Drum.............................. ...................... 6837A004AA ................... 21,000 Staple cartridge.............. ...................... ...................................................

ACCESSORIES Item

Designation

Finisher................................................................................. L1 Document feeder .................................................................. J1 Cassette feed module (1x250 sheet) .................................... F1 Cassette feed module (2x250 sheet) ................................... G1 Cassette feed module (3x250 sheet) ....................................H1 Inner 2-way tray ....................................................................B1 Print kit..................................................................................N1 Network kit ....................................................................... IN-E5 PS module ............................................................................B1 32MB memory (for copier) ........................................................

Item

Designation

32MB memory ( for print board N1) .......................................... 64MB memory (for print board N1) ........................................... 10GB hard drive (for print board N10..............................HD-65 Flash ROM module ......................................................... FR-65 Card reader...........................................................................E1 Card set .................................................................................... Copy card set 2......................................................................... Copy card set 3......................................................................... Cabinets (large or small)...........................................................

Drum removal procedure: Open front door and unlock developer unit. Slide out left side cover. Lift drum unit out by handles at each end (front and rear.) Developer unit removal procedure: After removing drum unit (described above,) remove toner cartridge and remove bypass assembly. Unlock developer unit by turning handle. Remove two screws in front holding shaft guide, and remove it. Pull the developer unit out from the left side by the handles. This is a mono-component machine. There is no developer calibration required. Waste toner: Stored inside drum unit. When full “Waste toner full” will display and drum unit should be replaced or emptied of waste toner.

PARTS AND MAINTENANCE ITEMS PART DESCRIPTION PART NUMBER MAN LOC YIELD ADF actuator (1) ..............................FB5-9423..... P12 3............ ADF actuator (2) ..............................FB5-9424..... P12 4............ ADF actuator (long shaft).................FB5-9443..... P31 8............ ADF clutch .......................................FG6-8782 .... P33 61.......... ADF connector board.......................FG3-2176 .... P12 14.......... ADF drive board...............................FG3-2175 .... P11 2............ ADF feed tray (bottom) ....................FF6-1965 ..... P12 12.......... ADF feed tray (top) .......................... .................... P12 10.......... ADF feeder assembly ......................FG6-8779 .... P33 .............. ADF motor (square) .........................FH6-1952 .... P33 53.......... ADF photo interrupter (8).................WG8-5362 ... P11 14.......... ADF pickup roller assembly .............FG6-8784 .... P31 18.......... ADF separator pad ..........................FB6-2648..... P33 50a........ ©

PART DESCRIPTION PART NUMBER MAN LOC YIELD ADF slit glass...................................FF6-1742 ..... 210 6 ........... ADF white pad .................................FF6-1967 ..... P11 13......... Analog processor board...................FG6-8261 .... 210 22 ......... Bypass feed actuator .......................FB5-8047..... 104 13 ......... Bypass feed separator pad ..............FB5-8028..... 104 12 ... 50K Bypass pickup roller.........................FF6-1671 ..... 104 26 ... 50K Bypass sensor actuator ...................FB6-2069..... 104 44 ......... Bypass tray assembly ......................FG6-8309 .... 315 .............. Carriage unit (exp lamp) ..................FG6-8259 .... 210 21 ......... Cassette backstop ...........................FB4-5814..... 300 6 ........... Cassette paper sensor lever ............FB6-1648..... 300 17 ......... Cassette size sensor assembly .......FG6-8440 .... 310 10P....... Cassette springs (2).........................FB6-2000..... 300 3 ...........

2003 Knight Business Systems Ltd. 81 Buffalo Avenue, Medford NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

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INTRAVIA’S SERVICE GUIDE TO COPIERS TENTH EDITION

CANON IR1600 / 2000 / 2010F PART DESCRIPTION PART NUMBER MAN LOC YIELD Clutch .............................................. FH7-5996 .... ..................... Contact sensor unit ......................... FG6-8359 .... 210 23.......... DC controller (1600) ........................ FM1-0011.... 103 2............ DC controller (2000) ........................ FG6-8880 .... 103 2............ Developer bushing (3) ..................... FS5-1438 .... 640 17.......... Developer doctor blade ................... FB6-2022 .... 640 21.......... Developer gear; 14t/18t ................... FB6-2026 .... 640 10.......... Developer gear; 14t/33t ................... FF6-1737..... 640 16.......... Developer gear; 20t......................... FB6-2024 .... 640 9............ Developer gear; 21t......................... FB6-2037 .... 640 15.......... Developer gear; 32t......................... FB6-2028 .... 640 11.......... Developer gear; 70t......................... FB6-2008 .... 640 1............ Developer mag. roller end rollers (2) ... FB6-2016 .... 640 3............ Developer unit ................................. FG6-8413 .... 640...... 150K DIMM............................................... FG3-3168 .... 106 3............ Document detect/read motor board. FG6-8384 .... 103 12.......... Document size sensors (2000; 4).... FH7-7569 .... 210 9............ Fan .................................................. FH6-1835 .... 102 18.......... Finisher actuator.............................. FB5-7864 .... Q11 10 ......... Finisher board ................................. FG3-2216 .... Q90 .............. Finisher delivery drive assembly ..... FG6-8713 .... Q21 .............. Finisher fan...................................... RH7-1442.... Q01 5 ........... Finisher feed actuator...................... FB5-7837 .... Q15 5 ........... Finisher feed photo interrupter ........ WG8-5362... Q15 11 ......... Finisher lower guide assembly ........ FG6-8710 .... Q32 ............. Finisher lower guide entry actuator . FB5-7879 .... Q32 4 ........... Finisher lower guide photo interrupter.. WG8-5382... Q32 27 ......... Finisher motor ................................. FH6-1860 .... ..................... Finisher motor ................................. FH6-1957 .... ..................... Finisher photo interrupter (5) ........... WG8-5382... Q11 39 ......... Finisher processing tray assembly (includes all "tray" parts) .............. FG6-8711 .... Q30 .............. Finisher stack drive assembly ......... FG6-6980 .... Q20 .............. Finisher stapler assembly................ FG6-8714 .... Q40 .............. Finisher stapler micro switch ........... WC4-5030 ... Q40 5 ........... Finisher tray actuator....................... FB5-0624 .... Q30 16 ......... Finisher tray actuator....................... FB5-7892 .... Q30 39 ......... Finisher tray extension .................... FB5-7824 .... Q15 2 ........... Finisher tray motor .......................... FH6-1958 .... Q30 25 ......... Finisher tray motor (2; horizontal).... FH6-1959 .... Q30 46 ......... Finisher tray photo interrupter (5) .... WG8-5382... Q30 52 ......... Fuser exit actuator........................... FF6-1745..... 810 39.......... Fuser exit photo interrupter ............. WG8-5362... 810 11.......... Fuser gear; 15t ................................ FS7-0982 .... 810 8............ Fuser gear; 25t ................................ FS7-0983 .... 810 9............ Fuser gear; 61t ................................ FB6-1542 .... 810 6............ Fuser heat lamp .............................. FH7-4732 .... 810 54.......... Fuser heat roller .............................. FB5-8132 .... 810 55. 150K Fuser heat roller drive gear ............. FS7-0984 .... 810 56.......... Fuser pressure roller ....................... FB6-1549 .... 810 44. 150K

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PART DESCRIPTION PART NUMBER MAN LOC YIELD Fuser pressure roller bearings (4) ...XG9-0473 .... 810 50 .......... Fuser sensor lever unit (includes lever, photo interrupter and cable) .........FG6-8411 .... 810 25 .......... Fuser separator claw (5)..................FB5-8143..... 810 16 . 150K Fuser unit ........................................FG6-8452 .... 810............... Image processor board....................FG6-8884 .... 106 2 ............ Laser unit.........................................FG6-7127 .... 104 10 .......... Manual; parts, finisher .....................FY8-31FR-000................... Manual; service, finisher ..................FY8-13HL-000................... Manual; parts, copier ......................FY8-31FV-000................... Manual; service, copier ...................FY8-13HS-000 .................. Modular Jack board .........................FG6-9451 .... ..................... Modular Jack board .........................FG6-9453 .... ..................... Motor ...............................................FH6-1948 .... ..................... NCU board.......................................HG1-4365.... ..................... Network board .................................FG6-8322 .... U11-1 ........... Operation panel assembly ..............FG6-8421 .... 130............... Operation panel board .................... ................... ..................... Operation panel board ....................FG6-8886 .... ..................... Operation panel start button ............FB6-2099..... 130 16 .......... Optional cassette feeder items (pickup rollers, sensor, etc. ) same as machine. Optional cassette feeder paper empty actuator ...................FB6-1625..... R41 2 ........... Paper delivery assembly exit actuator .FB6-2452..... Q30 5 ........... Paper delivery assembly photo interrupters (2) ...................WG8-5362 ... Q30 21 ......... Paper empty sensor lever/actuator..FB6-1625..... 310 2 ............ Paper feed photo interrupter (2) ......WG8-5362 ... 311 27 .......... Paper feed solenoid.........................FH6-5044 .... 311 13 .......... Paper feeder unit .............................FG6-7661 .... ..................... Paper pickup actuator......................FB6-1623..... 311 34 .......... Paper pickup assembly ...................FG6-8442 .... ..................... Paper pickup guide assembly..........FG6-8308 .... 312............... Paper pickup roller (2) .....................FB4-9817..... 311 30 .......... Paper pickup sensor flag .................FF6-0970..... 312 8 ............ Paper separator roller (2) ................RF5-2634 .... 311 25 .......... Photo interrupter (document hinge area; 2) .............WG8-5362 ... 103 11 .......... Photo interrupter (paper path; 3) .....WG8-5362 ... 104 32 .......... Platen cover assembly ....................FG6-8266 .... 160............... Platen cover hinge (2) .....................FB6-1278..... 160 3 ............ Platen cover white mat ....................FL5-0550 ..... 160 6 ............ Power supply board.........................FH3-2650 .... 102 12 .......... PS/PCL print board..........................FG3-2839 .... U10 2 ........... Registration roller ............................FB6-1458..... 104 22 .......... Scan home sensor...........................WG8-5362 ... 210 10 .......... Scan motor (M101)..........................FH6-1832 .... 104 6 ............ Transfer roller ..................................FB5-8019..... 101 2 ... 150K Tray driver board .............................FG6-8667 .... .....................

2003 Knight Business Systems Ltd. 81 Buffalo Avenue, Medford NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

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INTRAVIA’S SERVICE GUIDE TO COPIERS TENTH EDITION

CANON IR1600 / 2000 / 2010F TROUBLE CODES E000: Fuser did not heat up. Fuser lamp, thermistor, connections. E001: Fuser temperature too high. Same possibilities as E000, as well as shorted wire E002: Fuser temperature not rising at correct pace. Same possibilities as E000. E003: Fuser temperature drops. E004: Fuser problem: Triac shorted, bad thermistor, power supply board. To reset fuser errors, first shut power off and turn on again. Then, go to service mode 7: 4: Printer reset. YES= (*) to clear fuser error codes. E010: Drive problem. Main motor, motor drive board, gears, etc. E100: Laser problem. Laser unit, laser board, image processor board, DC controller. Can also happen if drum unit is not installed.

E719: Communication problem between image processor and card reader. E500: Finisher main board or communication with copier. E514: Stack delivery motor or sensor. E530: Rear jogging plate motor or sensor. E531: Finisher stapler motor, sensor. E537: Front jogging plate motor M3, front aligning plate home sensor. E551: Finisher fan. E577: Finisher delivery motor or sensor. E580: Finisher stack tray upper limit sensor or motor problem. E583: Finisher tray aux plate motor or sensor. E585: Finisher stack handling motor or sensor. E805: Fan.

DC Controller VR101: Lead edge registration adjustment. VR401: Factory use only (high voltage.) VR402: Factory use only (toner level detect.) VR403: Factory use only (toner level detect.) SW101: Test print. Service Mode: Select “User mode” by pressing “additional function” key. Press “ID” key (#) on user mode screen. Select menu item using cursor key. Press “OK” key. Select an item with cursor key. Press “OK” key. Enter new values with number keys. Press “OK” to lock in. Press “Stop” key to end service mode. Service Menus: 1: SSSW (service soft switches): do not touch any except 33. Soft switch 33 0: 1 to count as large size paper 1: 1 for serial number on counter screen 2: Not Used 3: Not Used 4: Not Used 5: Not Used 6: Not Used 7: Not Used 2: Menu: not used.

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3: Numerical parameters: Change only 56-61. This has to do with “Counter check” screen. If “0” no counter indicated. 56-61 are to select count for counters 16. 100s: total 200s: copy 300s: print 500s: scan 700s: received print 800s: report print 4: Not used. 5: Type: When setting country, others will change automatically.

2003 Knight Business Systems Ltd. 81 Buffalo Avenue, Medford NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

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INTRAVIA’S SERVICE GUIDE TO COPIERS TENTH EDITION

CANON IR1600 / 2000 / 2010F Service Menu – continued 6: Scanner: 1: Bit switch: do not change. 2: Slice: do not change. 3: Gamma: do not change. 4: Numeric: do not change. 5: LUT 1 fno: do not change. 6: LUT 2 adj: do not change. 7: CCD Bit: Purpose: Default setting 0-17: Don’t touch: 18: Contact start adjust (ADF read): 470 19: Shading position adjust: 90 20: CS wobble correction: 40 21: Main scan image read start adjust (book): 128 22: Main scan image read start adjust (ADF0: 128 23: Sub scan read start adjust (book): 145 24: Sub scan read start adjust (ADF); 235 25: Sub scan read end position correct (copy); 52 26-28: Not used 29: Main scan image read ratio correct (book):16 30: Main scan image read ratio correct (ADF): 16 31: Sub scan image read ratio correct (book); 16 32: Sub scan image read ratio correct (ADF); 16 34: ADF feed motor speed adjustment: 50 8: Model: Turn on/off original detect. Type A original size detect not used. Type B original detect will be used. 7: Printer: 2: Numeric parameters: 01-03 not used. 04: Lead edge margin (30 is default.) 05: Trail edge margin (70 is default.) 3: Print count. 4: Printer reset. YES= (*) To clear fuser error E000. No=(#) 8: PDL: PDL-LIPS menu: not used. PDL-PCL menu: Printer related.

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9: Counter Total: Service 1 is total counter 1 Service 2 is total counter 2 TTL is total counter Copy is total copy count PDL-PRT is PDL print count FAX-PRT is fax received (not used) RPT-PRT is report count SCAN is scan count Pickup C1 is cassette 1 C2 is cassette 2 C3 is cassette 3 C4 is cassette 4 MF is bypass Feeder (presumably ADF, but manual does not say) Jam related: Same displays as Pickup Miscellaneous DRBL-1 (durables) FX-UNIT is fuser count TR-ROLL is transfer roller count DV-UNT-C is developer unit count M-SP-RL is bypass count M-SP-P-D is bypass separator pad count DRBL-2 (accessory durables) FIN-STPR is finisher count 10: Report Service & system (not used) Service data: 1-7, 13, start data System dump (not used) Key history: 1800 key presses since most recent report Batch log (not used) Counter: Maintenance/parts counters Jam/error log: Jam, error, alarms Print spec: Type settings, memory size, ROM indications, adjustment data

2003 Knight Business Systems Ltd. 81 Buffalo Avenue, Medford NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

8

INTRAVIA’S SERVICE GUIDE TO COPIERS TENTH EDITION

CANON IR1600 / 2000 / 2010F Service Menu - continued 11: Download firmware: ROM DIMM and CPU on image processor board. ROM on finisher DC controller. If USB driver not installed on computer, go to [add new hardware wizard] and select driver. When done, click “finish.” Restart computer. Install the firmware to the service tool. Install (may need factory manual, or firmware may have instructions.) Download: Shut power. Remove rear cover and connect USB connector J203 to image processor board and Personal computer. Disconnect USB from NIC if used. Turn on computer and start service support tool. Turn on machine. On computer, click on download/upload. On machine, press user mode key and then press “#” key to start service mode. Select “#11 download” with cursor () keys. Click “OK” on computer. Select “IR1600 system” on computer screen. Click “Connect” on computer. Click “OK.” Click “OK” when done. Click “system software download.” Select from list on screen. Click “start.” Machine will restart at end of download. When [add new hardware] displays, click “cancel.” Shut machine power. Shut computer. Disconnect USB cable. Connect USB back to NIC if used. Turn on machine. press “user mode” key and “#” key to start service mode. Using () keys select “#13ROM” and press “OK.” Using () keys check version in “Main.” Go to service mod 12 and select Clear>All. Enter “#5 Type.” Press “OK” to lock in. Press “Clear” to go back to copy mode.

12: Clear: Press “Clear” key to clear the count. Tel/user data (not used) User data initialize Service switches 1-7 initialize Service data (not used) Report: Activity (not used,) jam, error, alarm Counter (print clear) ERR (E355 CLR) All: Clear all except counter. 13: ROM Main 1: Image processor board Main 2: Image processor board ECONT: DC controller board FIN: Finisher PDL: PCL printer board NIC: Network interface board NCR: Card reader 14: CS set to shipping position. Test modes: Press “User mode” key. Press “#” key. Select “service mode.” Select “Test mode.” with () keys. Press “OK” key. Press “Stop” key and then “Clear” key to end test mode. 1: D-RAM test. 2: CCD test: Correct variation in sensitivity of CCD sells. 3: PRINT test: 8 different test patterns. 4: FACULTY test: (might be “6” instead of “4.” Service manual is more confused than I am.) Test various switches, sensors, ADF functions, speakers. 5: BOOK test: Test read transmission LEDs.

Updates and corrections are posted at our website (www.intravia.com).

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2003 Knight Business Systems Ltd. 81 Buffalo Avenue, Medford NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

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INTRAVIA’S SERVICE GUIDE TO COPIERS TENTH EDITION

CANON IR2200 / 2800 / 3300 / 3300I Equivalent Machines: OCE op33 Profile: Digital Speed: 22/28/33 copies/pages per minute. CONSUMABLES SUPPLY

STATED YIELD

Drum: 6648A004AA OPC: .........................................................50,000 pages. Toner: 6647A004AA (GPR-6) 795 grams. .................................15,000 pages. Note: Mono-component. No developer needed.

ACCESSORIES Accessory

Designation

Document feeder....................................................... DADF-H1 Finisher (300 sheet) ................................................Finisher-J1 Saddle-stitch finisher ..............................................Finisher-G1 Puncher unit for saddle-stitch finisher ............... Punch unit K1 Inner 2-way tray.......................................... A1 delivery system

Accessory

Designation

2x500-sheet feed unit ............................ Cassette feed unit-W1 2,500-sheet paper deck ........................................................ L1 Envelope feeder ...................................................................B1 Network Multi-PDL printer kit ................................................C1 Super G3 fax board .............................................................. J1

Developer unit removal: Unlock developer unit by turning lock handle counterclockwise. Slide unit out. Monocomponent machine. There is no calibration or replacement required. Drum removal & replacement: Shut power and open front door. Release feeder lever. Unlock developer unit. Remove screw that holds drum in place. Slide out old drum, slide in new one, replace screw, lock developer unit back in place and lock feeder back in position. Next to developer latch is a snapped-in cover. Remove this to push and pull the lint cleaner. Enter service mode and select Copier>function>DPC>D-Gamma. Press “OK” key. APVC will take place. Press “Reset” key twice. Shut power. Press these three keys at the same time. “2” “8” and the key that has “*” in it (might be additional functions.) Then press that key again Waste toner bottle: Last about 200,000 copies. Will cause E019-0000 code. Waste toner pressure backing up in cleaner unit will cause waste toner indicator to come on, at which time bottle must be emptied (yccch) or replaced. To remove waste toner bottle: Shut power. Remove cover (one screw.) Slide out waste bottle and cap it. Install new bottle and reinstall cover. Turn power back on. Note: We have not specifically researched 3300I. Most parts are identical, but there may be some that are different (such as main board.)

PARTS AND MAINTENANCE ITEMS PART DESCRIPTION PART NUMBER MAN LOC YIELD ADF slit glass .................................. FF5-9816..... 210 11.......... Bypass assembly ............................ FG6-5648 .... 120............... Bypass paper pickup roller .............. FB1-8581 .... 120 3... 240K Bypass sensor flag (double end) ..... FB5-5145 .... 120 16.......... Bypass sensor flag (single) ............. FB6-2276 .... 120 8............ Bypass separator pad ..................... FE5-4132 .... 120 21. 240K Bypass size sensor board ............... FG5-6289 .... 315 13.......... Bypass tray assembly ..................... FG6-5649 .... 315............... Bypass tray extension ..................... FB4-3265 .... 315 8............ Cassette backstop........................... FB5-8353 .... 300 20.......... Cassette feed unit W-1 clutch.......... FH6-5005 .... z40 44 .......... Cassette feed unit W-1 DC controller board...................... FG6-0770 .... z90 ............... Cassette feed unit W-1 main drive assembly .................... FG6-5988 .... z20 ............... ©

PART DESCRIPTION PART NUMBER MAN LOC YIELD Cassette feed unit W-1 main drive motor FH6-1523 .... z20 2 ............ Cassette feed unit W-1 motor ..........FH6-1888 .... z40 43 .......... Cassette feed unit W-1 paper pickup sensor flag; upper ........................FB3-2880..... z40 7 ............ Cassette feed unit W-1 paper pickup assembly ................FG6-5989 .... z40 ............... Cassette feed unit W-1 paper pickup photo interrupter (2) .....................FH7-7462 .... z40 46 .......... Cassette feed unit W-1 paper pickup retry sensor flag (2) ....FB4-3343..... z40 14 .......... Cassette feed unit W-1 paper pickup roller (4) ..................FF5-4552..... z40 38 . 120K Cassette feed unit W-1 paper pickup sensor flag; lower.........................FB3-2881..... z40 8 ............

2003 Knight Business Systems Ltd. 81 Buffalo Avenue, Medford NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

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INTRAVIA’S SERVICE GUIDE TO COPIERS TENTH EDITION

CANON IR2200 / 2800 / 3300 / 3300I PART DESCRIPTION PART NUMBER MAN LOC YIELD Cassette feed unit W-1 paper pickup vertical sensor flag..FB3-4149..... z40 12 .......... Cassette feed unit W-1 pedestal pickup board ..................FG6-0767 .... z91 ............... Cassette feed unit W-1 photo interrupter.FH7-7394 .... z35 3 ............ Cassette feed unit W-1 separator roller (2)........................FF5-4634 ..... z40 39 . 120K Cassette feed unit W-1 size sensor board.........................FG3-1896 .... z11-33 .......... CCD.................................................FG6-6020 .... 210 28b ........ Centro board....................................FG3-1744 .... 107 25 .......... Circuit breaker .................................FH7-7527 .... 111 6 ............ DADF board.....................................FG3-1822 .... p93-1............ DADF document sensor lever..........FB5-9443..... p31-2 8......... DADF feed tray assembly................FG6-7659 .... p12-2 ........... DADF motor (M1; small) ..................FH6-1894 .... p33-4 55....... DADF motor (M2; square) ...............FH6-1895 .... p33-4 46....... DADF paper feeder assembly .........FG6-7661 .... p33-3............ DADF paper feeder photo interrupters (4)....................WG8-5362 ... p33-4-47....... DADF photo interrupter (2) ..............WG8-5362 ... p11-3 14....... DADF pickup roller...........................FB5-9446..... p31-2 17....... DADF separator pad........................FB5-9491..... p33-4 52a..... DADF separator roller......................FB5-9445..... p31-2 16....... DADF to copier harness ..................FG3-1820 .... p11-3 16....... DC controller board..........................FG6-5774 .... 930 ............... DC controller board battery..............WK1-0084 ... 930 2 ............ DC controller DIMM .........................FG3-1620 .... 930 1 ............ Developer bearing (1) ......................XG9-0262 .... 640 48 .......... Developer bushing (1) .....................FS5-1212..... 640 29 .......... Developer bushing (2) .....................FS1-1594..... 640 28 .......... Developer gear; 14t .........................FS6-0592..... 640 33 .......... Developer gear; 15t/43t ...................FS7-0755..... 640 40 .......... Developer gear; 15t/48t ...................FS7-0718..... 640 35 .......... Developer gear; 15t/65t ...................FS7-0720..... 640 37 .......... Developer gear; 17t/48t ...................FS7-0719..... 640 36 .......... Developer gear; 20t .........................FS6-0552..... 640 31 .......... Developer gear; 20t/48t ...................FS7-0754..... 640 39 .......... Developer gear; 26t .........................FS6-0579..... 640 32 .......... Developer gear; 28t .........................FS7-0717..... 640 34 .......... Developer gear; 40t .........................FS7-0721..... 640 38 .......... Developer magnetic roller................FG6-5714 .... 640 44 . 480K Developer magnetic roller bearing (2) ...XG9-0218 .... 640 47 .......... Developer seal (2) ...........................X71-9310 ..... 640 42 .......... Developer spacer roller (2) ..............FS5-6448..... 640 30 .......... Developer toner sensor ...................FH7-7422 .... 640 27 .......... Developer unit .................................FG6-5713 .... 640 ............... Drum retainer thumb screw .............FA6-5618..... 500 8 ............ Drum sensor unit .............................FG3-0133 .... 107 20 .......... Duplex drive assembly (includes motor)..FG6-5651 .... 261 ............... Duplex feeder assembly ..................FG6-5650 .... 360 ............... Duplex feeder flag (2) ......................FB6-2784..... 360 2 ............ Duplex feeder photo interrupter .......FH7-7462 .... 360 12 ..........

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PART DESCRIPTION PART NUMBER MAN LOC YIELD Envelope feeder assembly B-1 vertical spring ...............................FB3-2916..... l10 1 ............ Ethernet board .................................FG6-5964 .... u10 3 ........... Exit tray............................................FB4-5933..... 100 36 ......... Exit tray extension ...........................FB5-5143..... 100 37 ......... Exposure lamp ................................FH7-3393..... 420 8 ........... Exposure lamp inverter board..........FH3-7212..... 210 18 ......... Fan...................................................FH6-1852..... 191 3 ........... Fan (2) .............................................FH6-1854..... 351 5 ........... Finisher G1 base tray sensor flag ....4A1-7270 ..... q10-3 32 ...... Finisher G1 bundle support cover assembly ............................4G1-4044..... q24-2 ........... Finisher G1 DC controller ................4G1-1242..... q90-1 ........... Finisher G1 dispose assembly.........4G1-4010..... q30 2 ........... Finisher G1 dispose micro switch ....4H1-6449..... q30-2 44 ...... Finisher G1 dispose motors (2; round).4K1-1067 ..... q30-2 11 ...... Finisher G1 dispose motors (2; square).4K1-1066 ..... q30-2 34 ...... Finisher G1 dispose sensor flag ......4A1-7329 ..... q30-2 24 ...... Finisher G1 drive assembly .............4G1-4003..... q22-2 ........... Finisher G1 drive assembly motor ...4K1-1069 ..... q22-2 19 ...... Finisher G1 drive assembly photo interrupter ...........................WG8-5421 ... q22-2 20 ...... Finisher G1 fold assembly ...............4G1-4052..... q35-4 ........... Finisher G1 fold assembly photo interrupter (2)......................WG8-5362 ... q35-5 54 ...... Finisher G1 fold clutch .....................4K1-4040 ..... q35-5 42 ...... Finisher G1 micro switch..................4H1-6449..... q12-2 17 ...... Finisher G1 motor ............................4K1-1065 ..... q11-3 35 ...... Finisher G1 paper feeder assembly....4G1-4021..... q32-2 ........... Finisher G1 paper feeder sensor flag...4A1-7330 ..... q32-2 16 ...... Finisher G1 paper sensor flag, rear .4A1-7291 ..... q10-2 13 ...... Finisher G1 photo interrupter (11)....WG8-5362 ... q11-2 25 ...... Finisher G1 photo interrupter (2)......WG8-5362 ... q32-2 28 ...... Finisher G1 stack motor (motor only) ...4K1-1068 ..... q20-2 6 ........ Finisher G1 stack motor driver assembly 4G1-3999..... q20-2 ........... Finisher G1 stack tray .....................FB5-0658..... q10-2 26 ...... Finisher G1 stack tray extension......FB5-0659..... q10-2 27 ...... Finisher G1 stapler assembly ..........4G1-4268..... q40-3 ........... Finisher G1 stapler motor ................4K1-1070 ..... q40-4 42 ...... Finisher G1 top sensor flag..............4A1-7505 ..... q12-2 19 ...... Finisher J1 controller board .............FG3-1646 .... q90-1 ........... Finisher J1 delivery assembly..........FG6-7608 .... q31-2 ........... Finisher J1 delivery drive assembly .FG6-6987 .... q21-1 ........... Finisher J1 delivery motor ...............FH6-1880..... q31-2 21 ...... Finisher J1 lower guide entry sensor flag.FB5-7879..... q32-2 4 ........ Finisher J1 lower guide home sensor flag..........................FB5-7878..... q32-2 3 ........ Finisher J1 operating tray assembly ....FG6-6985 .... q30-2 ........... Finisher J1 operating tray home sensor flag..........................FB5-7892..... q30 3 39 ...... Finisher J1 operating tray motor ......FH6-1859..... q30-2 25 ...... Finisher J1 operating tray photo interrupter (5)......................WG8-5362 ... q30-2 52 ......

2003 Knight Business Systems Ltd. 81 Buffalo Avenue, Medford NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

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INTRAVIA’S SERVICE GUIDE TO COPIERS TENTH EDITION

CANON IR2200 / 2800 / 3300 / 3300I PART DESCRIPTION PART NUMBER MAN LOC YIELD Finisher J1 paper sensing flag......... FB5-7864 .... q11-3 10....... Finisher J1 photo interrupter (7) ...... WG8-5362... q11-4 39....... Finisher J1 stack tray ...................... FB5-7823 .... q15-2 1......... Finisher J1 stack tray assembly ...... FG6-6976 .... q15-2 ........... Finisher J1 stack tray drive assembly .. FG6-6980 .... q20-2............ Finisher J1 stack tray extension ...... FB5-7824 .... q15-2 2......... Finisher J1 stack tray paper sensing flag FB5-7837 .... q15-2 5......... Finisher J1 stapler assembly ........... FG6-7001 .... q40-1............ Fixing feeder drive assembly........... FG6-5703 .... 280............... Fixing feeder motor (part of fixing feeder drive assembly)................. FH6-1848 .... 280 5............ Fuser cleaning roller assembly........ FG6-5709 .... 810 32. 150K Fuser film assembly ........................ FG6-6039 .... 810 34. 150K Fuser film sensor board................... FG6-5710 .... 810 33.......... Fuser gear; 15t ................................ RS6-0354 .... 810 28.......... Fuser gear; 17t/19t .......................... FS7-0708 .... 810 14.......... Fuser gear; 27t ................................ FS7-0709 .... 810 15.......... Fuser photo interrupter .................... FH7-7462 .... 810 13.......... Fuser pressure roller ....................... FB5-4942 .... 810 10.......... Fuser pressure roller bushings (2)... RS5-1446 .... 810 27.......... Fuser unit ........................................ FG6-6038 .... 810............... Hard drive........................................ WM2-5143... 107 24.......... High voltage power supply .............. FG6-5773 .... 910............... Inner 2-way tray A1 delivery assembly FG6-5693 .... q30............... Inner 2-way tray A1 delivery assembly delivery sensor flag ...................... FB5-4873 .... q30 9............ Inner 2-way tray A1 delivery assembly delivery sensor flag ...................... FB5-4888 .... q30 12.......... Inner 2-way tray A1 delivery assembly motor (2) ...................... FH6-1850 .... q30 27.......... Inner 2-way tray A1 delivery assembly photo interrupter (4) ..................... FH7-7462 .... q30 29.......... Inner 2-way tray A1 exit tray............ FB5-4886 .... q01 1............ Interlock switch................................ WC8-5178 ... 102 8............ Laser unit......................................... FG6-5633 .... 460............... Left vertical path assembly (includes two fans) ....................... FG6-5698 .... 351............... LIPS board ...................................... FG3-1969 .... u90............... Main controller board....................... FG3-1742 .... 900 3............ Main controller board battery........... WK1-0082 ... 900 3b.......... Main controller DIMM assembly ...... WA7-1373 ... 900 3a.......... Main drive assembly........................ FG6-5727 .... 250............... Main drive clutch (part of main drive assembly)....... FH6-5007 .... 250 14.......... Main motor (part of main drive assy) ... FH6-1845 .... 250 1............ Manual; parts................................... FY8-31FC-000 .................. Manual; parts, DADF-H1 ................. FY8-31FD-000 .................. Manual; parts, Finisher-G1 .............. FY8-31FF-000 ................... Manual; parts, Finisher-J1 ............... FY8-31FE-000................... Manual; service ............................... FY8-13H8-000................... Operation panel............................... FG6-5761 .... 101 20.......... Paper deck L-1 controller board ...... FG3-1711 .... r11 17........... Paper deck L-1 micro switch ........... WC4-0153 ... r30 33...........

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PART DESCRIPTION PART NUMBER MAN LOC YIELD Paper deck L-1 micro switch............WC4-5153 ... r11 34........... Paper deck L-1 motor (square)........FH6-1571 .... r11 19........... Paper deck L-1 paper pickup assembly..FG6-6011 .... r40................ Paper deck L-1 paper pickup assembly clutch (2) ......................FH7-5826 .... r40 37........... Paper deck L-1 paper pickup assembly feed roller (2) ...............FB4-2034..... r40 33a......... Paper deck L-1 paper pickup assembly paper sensor flag .........FB3-9214..... r40 15........... Paper deck L-1 paper pickup assembly photo interrupter (5) .....FH7-7462 .... r40 39........... Paper deck L-1 paper pickup assembly pickup roller 2 ..............FB4-2033..... r40 34a......... Paper deck L-1 paper pickup assembly pickup roller 2 ..............FF5-7830..... r40 35.. 240K Paper deck L-1 paper pickup assembly separator roller.............FB2-7777..... r40 7.... 240K Paper deck L-1 paper sensor arm (actuator?) ............................FB2-9248..... r30 4............. Paper deck L-1 paper stock motor...FH7-17991 .. r30 32........... Paper deck L-1 paper stock sensor flag FB3-9742..... r30 19........... Paper deck L-1 photo interrupter (2) ..FH7-7312 .... r30 33........... Paper deck L-1 photo interrupter (2) ..FH7-7462 .... r11 21........... Paper deck L-1 switch board ...........FG5-9288 .... r10 20........... Paper delivery assembly .................FG6-5691 .... 350............... Paper delivery assembly actuator (1 tab) FB5-4854..... 350 2 ............ Paper delivery assembly full actuator (3 or 4 tabs)....................FB5-4853..... 350 1 ............ Paper delivery assembly motor .......FH6-1850 .... 350 10 .......... Paper delivery assembly photo interrupter (2) .....................FH7-7557 .... 350 11 .......... Paper detect sensor unit..................FH7-7550 .... 210 20 .......... Paper feeder actuator......................FB5-4800..... 330 21 .......... Paper feeder assembly....................FG6-5670 .... 330............... Paper feeder photo interrupter.........FH7-7557 .... 330 24 .......... Paper feeder pre-transfer roller; lower .FB5-4804..... 330 26 .......... Paper feeder pre-transfer roller; upper.FB5-4805..... 330 27 .......... Paper feeder static charge eliminator ..FB5-4791..... 330 8 ............ Paper feeder transfer roller..............FF6-0104..... 330 40 . 240K Paper pickup assembly ...................FG6-5644 .... 102 23 .......... Paper pickup assembly motor (in assy.) .FH6-1253 .... 103 31 .......... Paper pickup board .........................FG6-0455 .... 940............... Paper pickup drive assembly...........FG6-5726 .... 260............... Paper pickup drive clutch (part of pickup drive assembly) ....FH6-5006 .... 260 7 ............ Paper pickup drive motor (part of pickup drive assembly) ....FH6-1849 .... 260 6 ............ Paper pickup mount assembly clutch ..FH6-5005 .... 310 36 .......... Paper pickup mount assembly motor ..FH6-1477 .... 310 35 .......... Paper pickup mount assembly paper retry sensor flag (2)............FB4-3343..... 310 15 .......... Paper pickup mount assembly paper sensor flag .........................FB6-2782..... 310 7 ............

2003 Knight Business Systems Ltd. 81 Buffalo Avenue, Medford NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

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INTRAVIA’S SERVICE GUIDE TO COPIERS TENTH EDITION

CANON IR2200 / 2800 / 3300 / 3300I PART DESCRIPTION PART NUMBER MAN LOC YIELD Paper pickup mount assembly paper sensor flag .........................FB6-2783..... 310 8 ............ Paper pickup mount assembly photo interrupter (2) .....................FH7-7462 .... 310 38 .......... Paper pickup mount assembly pickup rollers (4)...........................FF5-4552 ..... 310 32 . 120K Paper pickup mount assembly separator rollers (2)......................FF5-4634 ..... 310 33 . 120K Paper pickup photo interrupter ........FH7-7462 .... 103 32 .......... Paper pickup roller (rear; location & quantity unknown) .......FF5-7829 ..... ............ 240K Platen cover assembly.....................FM5-0712 .... 160 ............... Platen cover hinges (2)....................FE5-3632..... 160 4 ............ Platen cover white mat ....................FL5-0550 ..... 160 5 ............ Platen glass .....................................FF9-1859 ..... 210 17 .......... Platen glass .....................................FF9-1861 ..... 210 17 .......... Precondition lamp board..................FG5-6297 .... 102 18 . 240K Raiser board ....................................FG6-5795 .... u10 2 ............

PART DESCRIPTION PART NUMBER MAN LOC YIELD Reader controller board ...................FG3-1674 .... 931 .............. Reader controller DIMM...................FG3-1736 .... 931 1 ........... Registration flag, front......................FB5-5146..... 320 8 ........... Registration flag, front sensor ..........FB5-4713..... 320 6 ........... Registration photo interrupter (4) .....FH7-7462..... 320 11 ......... Registration roller; front....................FB5-4714..... 320 7 ........... Registration roller; lower ..................FF6-0086 ..... 103 5 ........... Registration roller; upper..................FF6-0097 ..... 103 6 ........... Scan motor ......................................FH6-1856..... 210 33 ......... Scan photo interrupter .....................FH7-7557..... 210 38 ......... Switching regulator board ................FH3-2613..... 107 8 ........... Switching regulator board (Acc type) ...FH3-2615..... 107 8 ........... Token ring board..............................FG6-5796 .... n90 .............. Toner waste bottle ...........................FG6-5815 .... 107 30 ......... Toner waste bottle sensor................FM5-5153 .... 107 29 ......... Transfer roller (part of paper feeder assembly) ...FF6-0104 ..... 330 40 .........

TROUBLE CODES E000-0000: Fuser did not heat up. Fuser film, thermistor, connections, heater, SSR/heater relay, DC controller, etc. E001-0000, -0001, -0002: Fuser temperature too high. Same possibilities as E000. E002-0000: Fuser temperature not rising at correct pace. Same possibilities as E000. E003-0000: Fuser temperature drops. E007-0000: Fuser film rotation problem. Note: The above codes require a technician to reset the machine. To do so, enter service mode: CLEAR: ERR: Initializes (resets) error codes. E000, E001, E002, E003, E004, E032, E717. Select ERR and highlight it. Press "OK." Turn power off and back on. E010-0000; Drive problem. Main motor, motor drive board, gears, etc. E014-0000: Fuser motor. E019-0000: Waste toner full. Dispose of. Shut power. Replace waste container. Turn power back on. E032-0001: DA unit communication error. Copy DC controller counter problem. (requires the following reset procedure: Enter service mode. Select COPIER, FUNCTION, CLEAR, ERR. Press "OK." Turn power off and then back on. E051-0000: Horizontal registration home detect mechanism (motor M9 or sensor PS10). E064-0000: Charge, transfer or developer bias problem. E100-0001, -0002, -0003: Laser problem. Laser unit, BD board, laser board, DC controller. E110-0000: Laser motor. E202-0001, -0002: Scan problem. Scan switch, scan motor, image processor board.

E204-0001: ADF lead edge image signal problem. E220-0001: Exposure lamp inverter board. E225-0000, -0002: White plate/edge whit plate read error. Bad CCD or exposure lamp. E240-0000; Mcon-Dcon problem. Bad DC controller. E243-0000: Control panel to image processor board communication problem. Main controller board. E248-0001, -0002, -0003: EEPROM error. Go to service mode: copier>function>clear?con. Bad EEPROM or rear control board. E261-0000: Zero cross signal problem. Main control board or DC control board. E302-0001, -0002: Shading error. CCD, reader board or main control board. E315: Image data problem. Main control board. E420-0001; ADF back up data. E421-0001; ADF back up data. E422-0001: ADF IPC error. E500-0000: Finisher communication error. E501-0001: Saddle finisher communication problem with punch. E505-0001, -0002: Finisher back up RAM error. E510-0001, -0002: Finisher feed motor. E514-0000, 0001, -0002: Finisher delivery motor or stack handling motor. E530-0000, -0001, -0002; Finisher width plate shift motor or rear alignment motor. E531-0000, 0001, -0002: Finisher stapler motor. E532-0000, 0001, -0002; Finisher stapler slide motor. E537-0000, 0001, -0002: Finisher alignment motor. E540-0001, -0002, -0003: Finisher tray up/down motor.

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2003 Knight Business Systems Ltd. 81 Buffalo Avenue, Medford NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

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INTRAVIA’S SERVICE GUIDE TO COPIERS TENTH EDITION

CANON IR2200 / 2800 / 3300 / 3300I Trouble Codes - continued E577-0000, 0001, -0002, -0003, -0004: Finisher paddle motor or delivery motor. E580-0000 Finisher tray up/down motor. E585-0000 Finisher stack handling problem. E590-0001, -0002: Punch motor. E592-0001, -0002, -0003, -0004, -0005: are horizontal registration sensor. 0006 is punch sensor error. E593-0001, -0002: Punch shift motor. E5F1-0001, -0002, -0003: Finisher saddle folder motor. E601-0000, -0001: Image transfer error. Hard drive, main controller, DC controller. E602-0001, -0002: Hard disk error. Reinstall software. Hard drive or DC controller bad. E604-0000: Image memory. Hard drive or main controller board. E605-0001: Image memory battery. Hard drive or main controller board. E606-0001: HDD mounting fault. Reinstall software. Replace HDD or main control board. E674-0000; Fax unit problem. E677-0001: PDL board. Printer board or main control board. E710-0001, -0002, -0003; IPC initialization problem.

E711-0001, -0002, -0003: IPC register. E712-0001, -0002: Communication problem with doc feeder. E713-0000: Communication problem with finisher. E716-0000: Communication problem with pedestal. E717-0001: Communication problem with ASSIST. E719-0001: Card reader, coin vendor communication problem. E732-0001: Reader communication problem. E733-0001: Printer communication problem. E737-0000: SDRAM problem. E740-0001, -0002, -0003: Ethernet board. E741-0000: PCI bus error. E742: RIP1 board. E743-0000 Mcon-Rcon communication error. E744-0000: Boot ROM software problem. E803-0000: Low voltage power supply problem. E805-0001: is developer fan, -0002: is fuser fan, -0003: is curl reduce fan, -0004: is curl reduce fan, -0005: is electrical unit fan. E901-0000: Pedestal feed unit motor or board.

SIMULATIONS Service mode: Press “Additional Functions” key Press "2" & "8" at the same time (simultaneously.) Press user mode key again. Display will now show choice of copier, feeder, sorter, fax, or board service modes, level 1. Press "reset" to return to previous screen. Press "reset" twice to exit. Touch the item on the screen that you wish to access. You will go to level 2 screen, touch what you wish. Top row will list what your choice of screens are (Display, I/0, adjust, function, option, test, counter). Touch the one you wish to use. This will bring you into a level 3 screen. Select what you want on the screen. Level 1 is selected by pressing an item at top of screen. Level 2 is selected by pressing a highlighted item of choice. Level 3 is selected by pressing the item. +/- will reverse + & -. Press “OK” to lock in a new setting. < and > are previous page and next page. Display mode: There are dozens of display items, which are described on the screen. Each one, when selected will list another level of items. For example “Version” will list DC-CON (for DC controller,) R-CON (for reader controller,) Panel, Feeder, etc. Each one will display the ROM version or board version. There will be readings for fuser temperature, internal humidity, etc. I/O operation check mode: Display will list items such as DC-CON (for DC controller,) R-CON (for reader controller,) Panel, Feeder, etc. Each one will have an “address,” such as “P001, P002. Each of these will list various items (M1 for main motor, lamp2 for pre exposure lamp, M10 for laser motor, etc.) Each can be turned on to test. There are about 300 separate items that can be tested, listed as "bit." Every motor, clutch, sensor, etc. can be tested, some in various states. We cannot list them here. These are what is often described as “inputs and outputs” in other machines. I believe the screen will describe each as you scroll through it. ADJUST MODE AE: AE-TBL (text mode density; default is 5.) ADJ-XY: ADJ-X (scan lead edge x-direction,) ADJ-Y (CCD start position x-direction,), ADJ-S (scan home position; factory use only.) ADJ-Y-DF (read start position in main scan with ADF.) STRD-POS (CCD read position for stream feed.) CCD: SH-TRGT (white level target for shading correct,) SH-PATIO (white level ratio for standard white paper for shading correct, or maybe it is for back-yard BBQ?) EGGN-ST (adjust value for edge gain correct start position of CCD,) EGGN-END (adjust value for end gain correct end position of CCD). ©

2003 Knight Business Systems Ltd. 81 Buffalo Avenue, Medford NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

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INTRAVIA’S SERVICE GUIDE TO COPIERS TENTH EDITION

CANON IR2200 / 2800 / 3300 / 3300I Adjust Mode - continued LASER: PVE-OST (offset from laser center,) LA-OFF (laser trail edge deactivation adjustment,) POWER (laser paper non-potential control mode.) DEVELOP: DE-DC (dc output during exposure,) DEOFST (bias dc component.) DENS: DENS-ADJ (default is 5.) BLANK: BLANK-T (lead edge void width.) BLANK-B (trail edge void width.) HV-PRI: eight different primary adjustments. HV-TR: TR-N1 (transfer bias; 1st side), TR-N2 (2nd side), TR-OFST, TR-SPP (thick paper) FEED-ADJ: REGIST (registration clutch on timing,) ADJREFE (horizontal registration,) ARCH (paper buckle at registration roller.) CST-ADJ: MF-A4R, MF-A6R, MF-A4 (bypass width adjustments.)

FUNCTIONS MODE TONER-S: Stirs toner for 4 minutes. STRD-POS: Auto adjust of CCD. CARD: When installing card reader. CCD-ADJ: Shading auto correct. Should be done after replacing composite board or laser unit. Select CCDADJ and press “OK.” Runs for 30 seconds. SHDG-POS: Use if white line appears. Range is 240-320. SH-PS-ST: Standard white plate shading correction. First do CCD-ADJ. Runs for 10 seconds. EGGN-POS: Auto adjust of edge gain correct for CCD. DENS: WHITE-ME: White level density auto correct. Cover glass with 10 sheets of clean white paper. Select WHITE-ME, OK. There will be a scan. That’s it. PD-DENS: Test pattern. PD-ME: Density auto correct for text or text/photo mode. Place test pattern printed out during PD-DENS on glass, with whiter side of gradations toward vertical size plate, with that corner at the "V" mark. Do PD-ME, OK. There will be 13 scans. Will display OK if ok. If "NG," requires service manual. D-GAMMA: Measures drum resistance, wear, life, etc. Select and press “OK.” Machine will print out a blank copy. CST: MF-A4R, MF-A6R, MF-A4; Restores multi-feeder paper width defaults. Load paper, adjust side guide to appropriate position, highlight appropriate display, press OK. Auto adjustment will take place. FIXING: NIP-CHK: Make a solid black copy. Make about 20 copies of test sheet. Place the black copy in the multi feeder, black side down. Select NIP-CHK, press OK. Paper will feed, stop in the fuser rollers and then

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FIXING: FX-FL-TH (fine adjustment for fuser film speed in thick paper mode,) FX-FL-SP (fine adjustment for fuser film speed with normal paper.) MISC: C1-ADJ-Y (cassette 1 horizontal registration,) C2ADJ-Y (cassette 2 horizontal registration,) C3-ADJY (cassette 3 horizontal registration,) C4-ADJ-Y (cassette 4 horizontal registration,) MF-ADJ-Y (bypass horizontal registration,) DK-ADJ-Y (deck horizontal registration,) FRAME-X (zoom fine adjust in sub scan direction,) FRAME-Y (zoom fine adjust in main scan direction,) IMG-DLY (fine adjustment for length of image delay in sub scan.) FEEDER: DOCST (adjust lead edge original registration through ADF,) LA-SPEED (adjust original feed in stream feeding mode with ADF.) SORTER: PNCH-HLE (adjust punch hole position in feed direction,) PNCH-Y (adjust punch hole position from front to rear.)

eject in about 20 seconds. Measure shiny area. Should be 5.2 to 5.8 mm wide. PANEL: LCD-CHK, LED-CHK, LED-OFF, KEY-CHK, TOUCHCHK, number keys can all be checked and tested. PART-CHK: CL (clutches,) CL-ON (clutch tests,) MTR (motors,) MTR-ON (motors,) SL (solenoids,) SLON (solenoids.) Clutches 1 : Vertical path 2: Multi-feeder pickup clutch 3: Developer clutch 4: Vertical path roller clutch 5: Deck feed clutch 6: Deck pickup clutch Motors 1: Main motor 2: Fuser motor 3: Pickup motor 4: Duplex motor 5: Exit motor 6: 2-way output motor 7: 2-way inlet motor 8: Horizontal registration motor 9: Registration motor 10: Laser motor 11: Pedestal main motor 12: Cassette pickup motor 13: Deck main motor 14: Deck lift motor

2003 Knight Business Systems Ltd. 81 Buffalo Avenue, Medford NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

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INTRAVIA’S SERVICE GUIDE TO COPIERS TENTH EDITION

CANON IR2200 / 2800 / 3300 / 3300I Functions Mode - continued Solenoids 1: Pickup down 2: 2-way exit 3: Charge solenoid 4: Multi-feeder holding plate CLEAR ERR: Initializes (resets) error codes. E000, E001, E002, E003, E004, E032, E717. Select ERR and highlight it. Press "OK." Turn power off and back on. DC-CON: Initializes DC controller. R-CON: Initialize reader board. MMI: Initializes user mode settings. CARD: Clear card group. ALARM: Clear alarm log. SERVICE: Initializes backup data for service mode.

5: Not used 6: Pickup roller down 7: Desk pickup roller release 8: Deck open

JAM-HIST: Initializes jam history. ERR-HIST: Initializes error history. E345-CLR: No description. E355-CLR: No description. PWD-CLR: Clear password. ADRS-BK: Clear address book data. CNT-MCON: Clear counters for servicing on DC controller. CNT-DCON: Clear counters for servicing on DC controller.

MISC-R SCANLAMP: Tests exposure lamp. MISC-P P-PRINT: print contents of service mode. KEY-HIST: print out history of key inputs HIST-PRT: print jam history. USER-PRT: print user settings. C1-ADJ-Y: cassette 1 horizontal registration auto adjustment. C2-ADJ-Y: cassette 2 horizontal registration auto adjustment.

C3-ADJ-Y: cassette 3 horizontal registration auto adjustment. C4-ADJ-Y: cassette 4 horizontal registration auto adjustment. MF-ADJ-Y: multi-feeder horizontal registration auto adjustment. DK-ADJ-Y: deck horizontal registration auto adjustment. LBL-PRNT: print out service label. PRE-EXP: test pre exposure lamp.

SYSTEM DOWNLOAD: Turn off machine and computer. Disconnect network cable. Connect machine and computer with bicentronics cable. Turn on computer. Turn on machine. Select “Download,” highlight it and press “OK.” Use service tool to download data. Shut machine and turn back on. CHK-TYPE: test hard drive partition number with keypad. HD-CHECK: check and recover of partition select using CHK-TYPE. HD-CLEAR: initialize partition of CHK-TYPE. OPTION Machine settings MODEL-SZ: Inch, metric. 0 is AB. 1 is inch. 2 is A. 3 is AB/inch. This will affect r/e, feed size detect. FIX-CLN: fuser cleaning mode at end of run. 0 is none (default.) 1 is once in 500. 2 is once in 200. 3 is once in 100. FIX-TEMP: fuser temperature. 0 is disable (default.) 1 is 10 centigrade. 2 is -6 degrees. 3 is -3. 4 is +3. 5 is +6. 6 is +10. 7 is +15. HUM-SW: 0 is environmental control. 1 is high humidity mode. 2 is normal. 3 is low humidity. SCANSLCT: disable original size detect for ADF. TRNS-SW: Transfer bias for large paper. 0 is auto. 1 is manual mode, which requires you to go to ADJUST>HVTR>TR-N1.

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2003 Knight Business Systems Ltd. 81 Buffalo Avenue, Medford NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

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INTRAVIA’S SERVICE GUIDE TO COPIERS TENTH EDITION

CANON IR2200 / 2800 / 3300 / 3300I Options - continued PRIAC-SW: 0 is to not increase charge current. 1 will increase the charge current. Often needed in first 2K copies of drum life, or if D-GAMMA has been done. SENS-CNF: original sensors arrangement. 0 is AB. 1 is inch. 2 is A-configuration. CONFIG: select firmware stored on hard drive. Highlight and press +/- key to select. Press “OK.” SHARP: image sharpness. 3 is default. COTDPC-D: factory use only. USER COPY-LIM: Max number of copies up to 999. SLEEP: Sleep mode off if 0, on if 1. SIZE-DET: enable or disable original size detect. COUNTER1 through COUNTER6: type of software counter of control panel. DATE-DSP: date time type of indicator. 0 is YY MM/DD. 1 is DD/MM YY. 2 is MM/DD/YY. MB-CCV: restricts control card users for mail box. 0 is off. 1 is on (restricted). B4-L-CNT: B4 counted as large or small. 0 is small (default.) TRY-STP: stapling limit in finisher. 0 is normal . 1 will stop when paper full.

DF-BLINE: enable or disable black line reduction mode. 0 is disable. FIX-SMR: set fuser trail removal in high humidity. 0 is off (default.) 1 is on. DECRL-FN: curl reduce fan. 0 is default (off.) TR-CLN: transfer charge roller clean bias on or off (0 is disable; default.) FAN-EXTN: fan extension mode at end of job. 0 is disable; default.

MF-LG-ST: to indicate extra length key for long paper if set to 1 0 is default. SPECK-DP: dust detect warning in stream reading mode. 0 is disable. 1 is enable. CNT-DISP: disable or enable serial number for counter check key. 0 is enable. 1 is disable. PH-D-SEL: to select lines for photo printing. 0 is 142. 1 is 134. COPY-JOB: to enable or disable copy job auto start with coin or card reader. 0 s enable. 1 is disable. OP-SZ-DT: enable or disable original size detect in book mode. 0 is disable. 1 is enable. NW-SCAN: enable or disable network scan. 0 is disable. 1 is enable.

CST: Cassette settings U1-NAME thru U-8 NAME: Turns off or on the indicator of the paper size for the particular cassette. 0 is disable. 1 is enable. CST-U1 through CST-U8. Select name of paper for size groups. ENV1: envelope settings 21 is COM 10, 22 is ISO-B5, 23 is Monarch, 24 is ISO-C5, 25 is DL, 26 is no. 4. ENV2: envelope settings 21 is COM 10, 22 is ISO-B5, 23 is Monarch, 24 is ISO-C5, 25 is DL, 26 is no. 4. ACC: Accessory settings COIN: 0 is std. 1 if coin vendor setup DK-P: Paper size for side deck. 0 is A4. 1 is B5. 2 is LTR. 3 is A-LTR. INT-FACE IMG-CONT: to set detection of connection of external controller. 0s is absent. 1 is present. FEEDER SIZE-SW: enable mixed original sizes. 0 is disable. 1 is enable. SORTER BLNK-SW: set margin width for both sides of saddle-stitch fold. 0 is 5mm. 1 is 10mm. MD-SPRTN: set retraction after finisher error. 0 is disable. 1 is enabled. BOARD MENUE-1 through MENUE-4: set levels 1-4 of printer settings menu. PCL1-OFF through PCL3 OFF: enable or disable functions of slots 1, 2, 3. 0 is normal. 1 is disable.

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2003 Knight Business Systems Ltd. 81 Buffalo Avenue, Medford NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

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INTRAVIA’S SERVICE GUIDE TO COPIERS TENTH EDITION

CANON IR2200 / 2800 / 3300 / 3300I TEST MODE PG displays as level 2. Go to TYPE to generate a test print. Select PG and enter number. Press OK. Return to 00 after test. Test number Type Test number Type 05: Halftone 00: CCD 06: Black 01: Grid 07: Vertical lines 02: 17 gradations with image correction 08: Horizontal lines 03: 17 gradations without image correction 04: Blank TXPH is used to select text or photo mode. 0 is text. 1 is photo. PG-PICK: paper source. 1-4 are cassettes 1-4. 7 is paper deck. 8 is multi-feeder (bypass.) NETWORK PING: check connection between machine and TCP/IP network. COUNTER MODE In level 2 & 3, you can access many counters to read them and to clear them. The reading will display. To clear the item, press "Clear." 000000000 will display. Counters are. SERVICE 1 & SERVICE 2: Total copy counters 1 & 2. COPY: Total copies. PDL-PRT, FAX-PRT, RMT-PRT, BOX-PRT, RMT-RPT, BOX-PRT, RPT-PRT, 2-SIDE, SCAN: The counts for each of those. PICKUP: level 3 C1-C4 are cassettes 1-4. MF is multi-feeder (bypass,) DK is deck. 2-side is duplex. FEEDER: FEED document feeder original pickup counts. JAM: TOTAL, FEEDER, SORTER, 2-SIDE, MF, C1-C4, DK counts. DRBL-1: (stands for durables counters) PRE-LAMP: pre exposure lamp TR-ROLL: transfer roller SP-SC-EL: separation static eliminator DVG-CYL: developer cylinder C1, C2, C3, C4, M PU-RL: these are all pickup rollers (cassettes 1-4, bypass) C1, C2, C3, C4, M SP-RL: these are all separator rollers (cassettes 1-4, bypass) M-SP-PD: multi-feeder separator pad FX-LW-RL: fuser pressure roller FX-UNIT: fuser unit FX-FILM: fuser film FX-CL-RL: fuser cleaner roller.

DRBL-2: DF-PU-RL: ADF pickup roller DF-SP-RL: ADF separator plate DF-FD-RL: ADF separator pad LNT-TAPE: ADF dust collect tape PD-PU-RL: paper deck pickup roller PD-SP-RL: paper deck separator roller PD-FD-RL: paper deck feed roller FIN-STPR: stapler counter SDL-STPL: saddle stapler counter PUNCH: punch

Download basic information. Two ways to download. Download in download mode. Shut power. Hold down “2” and “8” keys while turning on power. Continue holding until “Download Mode” displays on control panel. Download in service mode. Enter service mode (described earlier.) Go to “copier>function>system>download.”

Cross Reference Information on All Copiers Is Listed In The Front Of The 10th Edition. ©

2003 Knight Business Systems Ltd. 81 Buffalo Avenue, Medford NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

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INTRAVIA’S SERVICE GUIDE TO COPIERS TENTH EDITION

CANON IR3250 Equivalent Machines: None. Profile: Digital Speed: 32 copies/pages per minute.

CONSUMABLES ITEM

PART NUMBER

YIELD

Toner, drum, developer unit, cleaner unit, charge are all in one cartridge: EP-72 ..........3845A002AA ...................... 20,000 @5% Staple cartridge for D2 for G1 finisher .... 0250A002AA Note: Mono-component. No developer needed.

ACCESSORIES ACCESSORY MODEL DESIGNATION Document feeder ......................... Built-in .................. Unknown Finisher........................................ G1 .................. 0193A002AA Duplex unit................................... DU82.............. 0310A002AA Paper deck (1000 sheet) ............. D1 .................. 0314A002AB

ACCESSORY MODEL DESIGNATION Envelope feeder........................... EF-9 ............... 0638A006AA Super G3 Fax board .................... H1................... 0424A002AA Cassette (upper) .......................... UC82 .............. 3392A001AA Cassette (lower)........................... UC82K............ 3392A002AA

Counters: On control panel press “Counter check key” to read various counters. Developer & drum removal: None required. Both are part of customer replaceable cartridge.

PARTS AND MAINTENANCE ITEMS PART DESCRIPTION PART NUMBER MAN LOC YIELD AC power supply board ...................FG5-9847 .... 917 ............... ADF assembly separation roller.......FF5-5207 ..... ............ 250K ADF feed belt...................................FC1-7815 .... ............ 250K ADF pickup assembly feed belt (4) ..FB3-5702..... ............ 250K Bypass clutch ..................................RH7-5189 .... 340 28 .......... Bypass fan.......................................RH7-1397 .... 340 1 ............ Bypass pickup assembly .................RG5-4330 .... 340 ............... Bypass pickup roller.........................RB1-9526 .... 340 5 ... 200K Bypass sensor arm ..........................RB1-6733 .... 340 8 ............ Bypass sensor flag ..........................RB1-6733 .... 340 9 ............ Bypass separator pad......................RF5-2703 .... 340 18 . 200K Bypass tray assembly......................FG6-4543 .... 341 ............... Cassette backstop; lower & upper ...RF5-2002 .... 300 26 .......... Cassette size sensor board (2) ........RG5-1845 .... 106 5 ............ CCD ................................................FG6-4461 .... 102 15 .......... CD-ROM media pack.......................FG3-1565 .... ..................... Centronics board .............................FG3-0871 .... 935 2 ............ Part no. may be wrong Circuit breaker .................................FH7-7457 .... 110 8 ............ Circuit breaker .................................FH7-7457 .... 910 9 ............ Connector board ..............................FG3-0860 .... 935 7 ............ Part no. may be wrong Controller assembly .........................FG6-4514 .... 935 ............... Controller assembly fan ...................FH6-1544 .... 935 16 .......... Controller power board ....................FG6-4516 .... 910 ............... Part no. may be wrong ©

PART DESCRIPTION PART NUMBER MAN LOC YIELD Controller power board ....................FG6-4533 .... 910 .............. Part no. may be wrong Controller power supply board .........FG6-4523 .... 911 .............. DC controller board..........................FG3-0866 .... 931 .............. Delivery assembly............................RG5-2410 .... 350 .............. Delivery assembly fan......................RH7-1289 .... 350 24 ......... Delivery assembly paper height lever ..RB1-6693 .... 350 12 ......... Delivery assembly paper sensor lever .RB1-6692 .... 350 11 ......... DIMM (2)..........................................WA7-1041.... 935 33 ......... Document size sensor (1) ................FH7-7388..... 103 16 ......... Document size sensor (2) ................FH7-7386..... 103 18 ......... Document size sensor (2) ................FH7-7423..... 103 18 ......... Document size sensor (2) ................FH7-7424..... 103 16 ......... Duplex clutch ...................................RH7-5122 .... s10 50 ......... Duplex drive board...........................RG5-3864 .... s90 .............. Duplex motor (horizontal).................RH7-1264 .... s10 49 ......... Duplex motor (vertical).....................RH7-1365 .... s10 48 ......... Duplex photo interrupters (4) ...........WG8-0291 ... s10 40 ......... Duplex sensor flag ...........................RB1-6849 .... s10 34 ......... Duplex sensor flag ...........................RB1-6850 .... s10 35 ......... Duplex sensor flag ...........................RB2-2536 .... s10 2 ........... Envelope feeder board.....................RG5-2285 .... q90 .............. Envelope feeder click lever ..............RB1-8392 .... q11 13a .......

2003 Knight Business Systems Ltd. 81 Buffalo Avenue, Medford NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

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INTRAVIA’S SERVICE GUIDE TO COPIERS TENTH EDITION

CANON IR3250 PART DESCRIPTION PART NUMBER MAN LOC YIELD Envelope feeder motor .................... RH7-1287.... q11 19.......... Envelope feeder pickup roller 1 ....... RB1-8063 .... q11 10.......... Envelope feeder pickup roller 2 ....... RB1-8064 .... q11 11.......... Envelope feeder sensor arm ........... RB1-8052 .... q11 5............ Envelope feeder separator roller ..... RF5-1700 .... q11 17.......... Exposure lamp ................................ FH7-3336 .... 420 12.......... Exposure light sensor board............ FG2-9439 .... 420 18.......... Fan (electrical section) .................... FH6-1463 .... 900 8............ Fan (horizontal) ............................... RH7-1271.... 108 11.......... Fan (low voltage power supply)....... RH7-1270.... 108 15.......... Fan (optics) ..................................... FH6-1463 .... 103 21.......... Fax board ........................................ FG6-4542 .... x90 ............... Fax CCU board ............................... FG3-1520 .... x90b 8 .......... Fax modular board .......................... FG3-0864 .... s90 2 ............ Fax twins board ............................... FG3-1517 .... x90b 5 .......... Fuser assembly ............................... RG5-4318.... 810...... 350K Fuser cover ..................................... RB2-3524 .... 810 8............ Fuser exit switch sensor lever ......... RF5-2694 .... 810 36.......... Fuser gear; 14t ................................ RS5-0752 .... 810 33.......... Fuser gear; 20t ................................ RS5-0748 .... 810 19.......... Fuser gear; 54t ................................ RS6-0507 .... 810 23.......... Fuser heat lamp .............................. RH7-4126.... 810 44.......... Fuser heat lamp .............................. RH7-4127.... 810 45.......... Fuser heat roller .............................. RB2-3521 .... 810 5............ Fuser heat roller bearings (2) .......... XG9-0377.... 810 27.......... Fuser heat roller bushings (2).......... FB1-6823 .... 810 3............ Fuser heat roller separator pawl springs (6) ........................... RS6-0506 .... 810 40.......... Fuser heat roller separator pawls (6) ... RB2-3531 .... 810 35.......... Fuser pressure roller ....................... RB2-3522 .... 810 6............ Fuser pressure roller bearings (2) ... XG9-0379.... 810 28.......... Fuser thermistor .............................. RH7-7105.... 810 46.......... Fuser thermal switch ....................... RH7-7106.... 810 47.......... Hard drive........................................ FG3-0872 .... 935 26.......... Part no. may be wrong HVT ................................................. RG5-4306.... 980............... Image processor board ................... FG3-0867 .... 937............... Interface board ................................ FG6-4458 .... 900 3............ Inverter board .................................. FG5-9849 .... 970............... Laser unit......................................... RG5-4344.... 107 6............ LIPS board ...................................... FG3-1242 .... 955............... LIPS board DIMM............................ FH5-3127 .... 955 1............ Low voltage power supply ............... FG3-1147 .... 108 4............ Main motor ...................................... RH7-5219.... 105 10.......... Manual; parts................................... FY8-31EQ-000 .................. Manual; service .............................. FY8-13GP-000 .................. Manual; service handbook............... FY8-23BA-000 .................. NCU board ..................................... HG1-4268.... x92 ............... NCU board (two port board) ............ HG5-1000.... x91 ............... Network board ................................. FG6-4518 .... 935 25.......... Part no. may be wrong Noise filter board ............................. FG2-9463 .... 915............... Operation panel assembly............... FG6-4500 .... 130............... Part no. may be wrong ©

PART DESCRIPTION PART NUMBER MAN LOC YIELD Operation panel assembly ...............FG6-4501 .... 130............... Part no. may be wrong Operation panel assembly ...............FG6-4502 .... 130............... Part no. may be wrong Operation panel board.....................FG6-4482 .... 925............... Part no. may be wrong Operation panel CPU board ............FG6-4487 .... 920............... Part no. may be wrong Operation panel start button ............fb5-2172 ...... 131 9 ............ Paper feed assembly.......................RG5-4305.... 330............... Paper feed assembly registration photo interrupter...........................WG8-0291 ... 330 11 .......... Paper feed assembly registration sensor arm ................RB1-6417 .... 330 10 .......... Paper pickup assembly ...................RG5-4334.... 310............... Paper pickup assembly board .........RG5-1860.... 310 65 .......... Paper pickup assembly clutch .........RH7-5188 .... 310 88 .......... Paper pickup assembly feed rollers (4) RF5-1834 .... 310 20 . 350K Paper pickup assembly motor .........RH7-1350 .... 310 87 .......... Paper pickup assembly photo interrupters (2) ...................WG8-0291 ... 310 52 .......... Paper pickup assembly pickup rollers (2) RF5-2708 .... 310 21 .......... Paper pickup assembly sensor flag (1) RB1-6557 .... 310 48 .......... Paper pickup assembly sensor flag (2) RB2-3587 .... 310 9 ............ Photo interrupter (PS2)....................FH7-7312 .... 104 10 .......... Platen glass .....................................FF5-9449..... 100 9 ............ Power switch ...................................FH7-6254 .... 910 1 ............ Printer drive assembly .....................RG5-4365.... 105 2 ............ PS/PCL board..................................FG3-0626 .... 956............... PS/PCL board DIMM .......................FG9-3839 .... 956 1 ............ Reader controller battery .................WK1-5019 ... 930 BAT100 Reader controller board...................FG3-0897 .... 930............... Reader controller DIMM extension ..FG3-0886 .... 930 1 ............ Registration area static eliminator ...RB1-6402 .... 325 1 ............ Registration clutch ...........................RH7-5187 .... 325 7 ............ Registration roller assembly ............RG5-4303.... 325............... Registration roller; lower ..................RB1-6405 .... 325 3 ............ Registration roller; upper .................RB1-6404 .... 325 2 ............ Relay board .....................................FG3-1146 .... 910 7 ............ Scan cable; front..............................FB4-0739..... 102 6 ............ Scan cable; rear ..............................FB4-0741..... 102 7 ............ Scan home sensor...........................FH7-7306 .... 102 20 .......... Scan motor ......................................FH6-1465 .... 102 22 .......... Scan motor drive board ...................FG5-9842 .... 103 3 ............ S-RAM board...................................FG3-0865 .... 935 32 .......... Switch sensor board ........................RG5-1846.... 107 4 ............ Switching regulator board ................FH3-2507 .... 900 14 .......... System controller board...................FG3-1021 .... 938............... System controller board battery.......WK1-5019 ... 938 bat1 ....... Transfer roller .................................RF5-2675 .... 105 8 ... 350K Transfer roller ..................................RF9-1394 .... 105 8 ... 350K Tray (right side assembly) ...............FG6-2279 .... 315............... Tray (right side extension only)........FB3-3143..... 315 3 ............

2003 Knight Business Systems Ltd. 81 Buffalo Avenue, Medford NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

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INTRAVIA’S SERVICE GUIDE TO COPIERS TENTH EDITION

CANON IR3250 TROUBLE CODES E000: Fuser did not heat up. Fuser heater, sub heater, thermal switch, thermistor, connections or DC controller. Note: To reset E000, E001, E002, E003, go to service mode 4, select OK. E001: Fuser temperature too high. Thermistor, DC power supply or DC controller E003: Fuser did not heat up. Fuser heater, sub heater, thermal switch, thermistor, connections or DC controller. E009: Fuser does not match power supply (wrong unit,) or DC controller board. E010/E011: Drive problem. Main motor, door switch sensor board. E040: Holding plate drive assembly, holding plate position sensor or holding plate solenoid. E043: Paper deck feed motor problem. E054: Duplex feed roller home position sensor lever, duplex feed roller gear, duplex driver board, duplex feed clutch, or duplex motor. E055: Horizontal registration guide, home sensor lever, drive gear, duplex driver board, horizontal registration motor or duplex drive motor. E100: Laser problem. Laser unit, condensation in laser, BD mirror, laser unit, DC controller. E102: Laser problem. E110: Laser motor, laser driver board, DC controller. E202: Scan problem. Scan switch, scan motor, scan motor board, reader controller board. Panel locked with no code. Same as E202. Scan motor problem, scan sensor, scan motor board, image processor board. To reset E202 or panel locked, go to service mode 1 and use "ERR" in display. E203: Scan motor driver board, scan motor or reader controller board. E211/E215: Reader controller board, exposure lamp heater, exposure lamp thermistor, flat cable connections. E216: Exposure lamp, inverter board, reader controller board. E217: Exposure lamp heater or reader controller board. E219: Exposure lamp, inverter board, reader controller board. E220: Exposure lamp or inverter board problem. Note: If lamp is removed, must go to service mode when installing new or used lamp. E400: RDF to copier communication problem. E401: RDF Pickup motor or pickup sensor. E402: RDF belt motor or pulse sensor. E403: RDF feed motor or pulse sensor. E404: RDF delivery motor problem. E421: RDF to machine communication problem.

E500: Finisher main board or communication with copier. E503-03: Finisher saddle-stitcher communication problem. E504-01, -02, -03, -04: Finisher height sensor problem. E505-01: Finisher back up RAM error. E512-01, -02: Finisher delivery motor or delivery motor’s clock sensor. E513-01, -02: Finisher alignment motor or alignment motor home sensor. E531-01, -02: Finisher stapler motor or its home sensor. E532-01, -02: Finisher stapler drive motor or its home sensor. E535-01, -02: Finisher delivery motor or its swing guide switches. E535-03: Finisher safety switch or swing guide switch. E540-01: Finisher tray lift motor, clock sensor or home sensor. E540-02: Finisher tray upper limit switch. E540-03: Finisher tray lift motor or clock sensor. E584-01, -02, -03: Finisher feed motor, feed motor switch or shutter closed switch. E606: Hard drive-relay board connections, system controller connections, system controller board or hard drive. E676/E677: PDL board connection, PDL board, system controller board. E710, 711, 712, 713: Connection to finisher or DC controller. E731: Relay board, PDL board, network board, image processor board, system controller board. E732: Connection from reader and controller, reader unit power supply, interface board, reader controller board, image processor board. E733: System controller, image processor, printer unit power supply, DC controller, image processor board. E734: Relay board, PDL board, network board, image processor board, system controller board. E735: Relay board, PDL board, network board, image processor board, system controller board. E736: Fax board or system controller board. E737: DIMM or system controller. E738: Network board, relay board, system controller board. E739: Network board, relay board, system controller board. E741: Network board, relay board, system controller board. E804: Printer unit power supply fan, DC controller. E805: Fuser fan or DC controller. E807: Fuser/scanner fan or DC controller. E826: Bypass fan or DC controller. E827: Controller power supply fan problem. E903: Paper deck lift problem.

VR1601: Image controller board: Adjusts exposure lamp. : Adjust lamp after replacing a board (or reinstalling a used lamp.) Adjust VR1601 on image processor board until LED 111 lights. Then press “OK.” Let machine be on for about 5 minutes before doing this. Dipswitch SW1601: Numbered 1-7 from bottom to top. In US 1 should be on, 2 should be off, 3 should be on, 4 should be off, 5 should be on, 6 should be off, 7 should be off. ©

2003 Knight Business Systems Ltd. 81 Buffalo Avenue, Medford NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

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INTRAVIA’S SERVICE GUIDE TO COPIERS TENTH EDITION

CANON IR3250 SIMULATIONS SERVICE MODE: Press User mode key (UUU) (might be “Additional Functions” key "*" key. Press "2" & "8" at the same time (simultaneously.) Press user mode key again (UUU.) Display will now show choice of copier, feeder, fax, or board service modes, level 1. Press "reset" to return to previous screen. Press "reset" twice to exit. Touch the item on the screen that you wish to access. You will go to level 2 screen. Touch what you wish. Top row will list what your choice of screens are (Display, I/0, adjust, function, option, test, counter). Touch the one you wish to use. This will bring you into a level 3 screen. Select what you want on the screen. Level 1 is selected by pressing an item at top of screen. Level 2 is selected by pressing a highlighted item of choice. Level 3 is selected by pressing the item. +/- will reverse + & -. Press “OK” to lock in a new setting. < and > are previous page and next page. You can make a test copy in the service mode by pressing “Start.” DISPLAY MODE: There are dozens of display items, which are described on the screen. Each one, when selected will list another level of items. For example “Version” will display the ROM version or board version. There will be settings for user, accessories, jam, errors, CCD settings, fuser temperature, internal humidity, etc. ACC-STS: For feeder, sorter (finisher,) and deck. Set to “1” if installed. Set to “0” if none. FL-LIFE: Exposure lamp is nearing end of its life. ADJUST MODE AE: AE-TBL: Speed AE text mode density. BE-TBL: text. ADJ-XY: ADJ-X (scan lead edge x-direction,) ADJ-Y (CCD start position x-direction.) CCD: W-PLT-X: Standard white plate X signal data adjustment. W-PLT-Y: Standard white plate Y signal data adjustment. W-PLT-Z: Standard white plate Z signal data adjustment. A-RG: Color displacement correction in sub scan not dependent on RG. B-RG: Color displacement correction in sub scan not dependent on RG. B-GB: Color displacement correction in sub scan not dependent on GB. AL-RG: Color displacement correction in sub scan dependent on RG ratio in lens unit. . AL-GB: Color displacement correction in sub scan dependent on GB ratio in lens unit. BLANK: BLANK-T (lead edge void width.) BLANK-L (left margin adjustment.) BLANK-R (right margin adjustment.) BLANK-B (trail edge void width.) BLANK-TP (lead edge margin adjustment.) COLOR: ADJ-K (K color balance.) OFST-K (K light area density and color balance adjustment. FUNCTIONS MODE TONER-S: Stirs toner for 4 minutes. STRD-POS: Auto adjust of CCD. CARD: When installing card reader. CCD-ADJ: Shading auto correct. Should be done after replacing composite board or laser unit. Select CCDADJ and press “OK.” Runs for 30 seconds. SHDG-POS: Use if white line appears. Range is 240-320.

SH-PS-ST: Standard white plate shading correction. First do CCD-ADJ. Runs for 10 seconds. EGGN-POS: Auto adjust of edge gain correct for CCD. PANEL: LCD-CHK, LED-CHK, LED-OFF, KEY-CHK, TOUCHCHK, number keys can all be checked and tested. PART-CHK: Test fan.

CLEAR ERR: Initializes (resets) error codes. E000, E001, E002, E003, E004, E032, E717. Select ERR and highlight the item. Press "OK." Turn power off and back on. Use above procedure for all of these as needed. R-CON: Initialize reader board. E355-CLR: No description. MMI-FAX: Initializes fax control panel settings. PWD-CLR: Clear password. SERVICE: Initializes backup data for service mode. ADRS-BK: Clear address book data. FAX: Initialize fax RAM. OPTION: initialize back up data of service mode option. JAM-HIST: Initializes jam history. MMI: Initialize settings back up items and copier control panel back up items. ERR-HIST: Initializes error history. E354-CLR: No description.

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2003 Knight Business Systems Ltd. 81 Buffalo Avenue, Medford NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

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INTRAVIA’S SERVICE GUIDE TO COPIERS TENTH EDITION

CANON IR3250 MISC-R: Use “OK” key after highlighting item. SCANLAMP: Tests exposure lamp. SC-MOVE: Test scan. LAMP-ADJ: Adjust lamp after replacing. USE-LAMP: Adjust lamp after replacing a board (or reinstalling a used lamp.) Adjust VR1601 on image processor board until LED 111 lights. Then press “OK.” Let machine be on for about 5 minutes before doing this. MISC-P: Use “OK” key after highlighting item. IP-CHK: Self diagnosis of image processor board. P-PRINT: print contents of service mode. HIST-PRT: print jam history. TRS-DATA: Transfer data in memory reception to a box. USER-PRT: print user settings. C1-ADJ-Y: cassette 1 horizontal registration auto adjustment. C2-ADJ-Y: cassette 2 horizontal registration auto adjustment.

C3-ADJ-Y: cassette 3 horizontal registration auto adjustment. C4-ADJ-Y: cassette 4 horizontal registration auto adjustment. MF-ADJ-Y: multi-feeder horizontal registration auto adjustment. DK-ADJ-Y: deck horizontal registration auto adjustment. LBL-PRNT: print out service label. PRE-EXP: test pre exposure lamp.

SYSTEM DOWNLOAD: Turn off machine and computer. Disconnect network cable. Connect machine and computer with bicentronics cable. Turn on computer. Turn on machine. Select “Download,” highlight it and press “OK.” Use service tool to download data. After turning on machine, display should say “CONNECTED.” Shut machine and turn back on. CHK-TYPE: test hard drive partition number with keypad. HD-CHECK: check and recover of partition select using CHK-TYPE. HD-CLEAR: initialize partition of CHK-TYPE. OPTION Machine Settings MODEL-SZ: Inch, metric. 0 is AB. 1 is inch. 2 is A. 3 is B/inch. This will affect r/e, feed size detect. THINP-SP: To increase separation for thin paper. 0 is standard. 1 is more separation power. CONFIG: Country, language. RAW-DATA: Check received data. TNR-COT: Toner counter. TN-SLICE: Toner count warning. IFAX-LIM: Limit the number of output lines when in i-fax mode. FIX-TEMP: fuser temperature. 0 is disable (default.) 1 is 10 centigrade. 2 is -6 degrees. 3 is -3. 4 is +3. 5 is +6. 6 is +10. 7 is +15. HUM-SW: 0 is environmental control. 1 is high humidity mode. 2 is normal. 3 is low humidity. SCANSLCT: disable original size detect for ADF. TRNS-SW: Transfer bias for large paper. 0 is auto. 1 is manual mode, which requires you to go to ADJUST>HV-TR>TR-N1.

PRIAC-SW: 0 is to not increase charge current. 1 will increase the charge current. Often needed in first 2K copies of drum life, or if D-GAMMA has been done. SENS-CNF: original sensors arrangement. 0 is AB. 1 is inch. 2 is A-configuration. CONFIG: select firmware stored on hard drive. Highlight and press +/- key to select. Press “OK.” SHARP: image sharpness. 3 is default. COTDPC-D: factory use only. DF-BLINE: enable or disable black line reduction mode. 0 is disable. FIX-SMR: set fuser trail removal in high humidity. 0 is off (default.) 1 is on. DECRL-FN: curl reduce fan. 0 is default (off.) TR-CLN: transfer charge roller clean bias on or off (0 is disable; default.) FAN-EXTN: fan extension mode at end of job. 0 is disable; default.

Updates and corrections are posted at our website (www.intravia.com).

©

2003 Knight Business Systems Ltd. 81 Buffalo Avenue, Medford NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

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INTRAVIA’S SERVICE GUIDE TO COPIERS TENTH EDITION

CANON IR3250 USER COPY-LIM: Max number of copies up to 999. SLEEP: Sleep mode off if 0, on if 1. TX-PT-ON: Specify if text/photo items should display in service mode when text/photo/map is selected. SIZE-DET: enable or disable original size detect. COUNTER1 through COUNTER6: type of software counter of control panel. DATE-DSP: date time type of indicator. 0 is YYYY MM/DD. 1 is DD/MM YYYY. 2 is MM/DD/YYYY. IMG-RTN: Image rotation. FIX-CLN: After narrow sheets, if wide sheets selected, paper interval is increased. STPL-PSN: Stapling position. SLEEP-MD: Power supply loads in sleep mode. MB-CCV: restricts control card users for mail box. 0 is off. 1 is on (restricted). B4-L-CNT: B4 counted as large or small. 0 is small (default.)

TRY-STP: stapling limit in finisher. 0 is normal . 1 will stop when paper full. MF-LG-ST: to indicate extra length key for long paper if set to 1 0 is default. SPECK-DP: dust detect warning in stream reading mode. 0 is disable. 1 is enable. CNT-DISP: disable or enable serial number for counter check key. 0 is enable. 1 is disable. PH-D-SEL: to select lines for photo printing. 0 is 142. 1 is 134. COPY-JOB: to enable or disable copy job auto start with coin or card reader. 0 s enable. 1 is disable. OP-SZ-DT: enable or disable original size detect in book mode. 0 is disable. 1 is enable. NW-SCAN: enable or disable network scan. 0 is disable. 1 is enable.

CST: Cassette settings U1-NAME thru U-8 NAME: Turns off or on the indicator of the paper size for the particular cassette. 0 is disable. 1 is enable. CST-U1 through CST-U8. Select name of paper for size groups. ENV1: envelope settings 21 is COM 10, 22 is ISO-B5, 23 is Monarch, 24 is ISO-C5, 25 is DL, 26 is no. 4. ENV2: envelope settings 21 is COM 10, 22 is ISO-B5, 23 is Monarch, 24 is ISO-C5, 25 is DL, 26 is no. 4. ACC: Accessory settings COIN: 0 is std. 1 if coin vendor setup DK-P: Paper size for side deck. 0 is A4. 1 is B5. 2 is LTR. 3 is A-LTR. INT-FACE IMG-CONT: to set detection of connection of external controller. 0s is absent. 1 is present. FEEDER SIZE-SW: enable mixed original sizes. 0 is disable. 1 is enable. SORTER BLNK-SW: set margin width for both sides of saddle-stitch fold. 0 is 5mm. 1 is 10mm. MD-SPRTN: set retraction after finisher error. 0 is disable. 1 is enabled. BOARD MENUE-1 through MENUE-4: set levels 1-4 of printer settings menu. PCL1-OFF through PCL3 OFF: enable or disable functions of slots 1, 2, 3. 0 is normal. 1 is disable. TEST MODE PG displays as level 2. Go to TYPE to generate a test print. Select number. Press the key. Press “Start.” Machine will test. Enter “0” and press “Start” to make a standard copy. Test number: Type Test number: Type 00: CCD 05: Halftone 01: Grid 06: Black 02: 17 gradations with image correction 07: Vertical lines 03: 17 gradations without image correction 08: Horizontal lines 04: Blank

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2003 Knight Business Systems Ltd. 81 Buffalo Avenue, Medford NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

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INTRAVIA’S SERVICE GUIDE TO COPIERS TENTH EDITION

CANON IR3250 Test Mode - continued TXPH is used to select text or photo mode. 0 is text. 1 is photo. PG-PICK: paper source. 1-4 are cassettes 1-4. 7 is paper deck. 8 is multi-feeder (bypass.) NETWORK PING: check connection between machine and TCP/IP network. Press “OK.” COUNTER MODE In level 2 & 3, you can access counters to read them and to clear them. The reading will display. To clear the item, highlight it and then press "Clear." “0000” will display. Counters are. SERVICE 1 & SERVICE 2: Total copy counters 1 & 2. COPY: Total copies. PDL-PRT, FAX-PRT, RMT-PRT, BOX-PRT, RMT-RPT, BOX-PRT, RPT-PRT, 2-SIDE, SCAN: The counts for each of those. PICKUP: level 3 C1 and C2 are cassettes 1 & 2. MF is multi-feeder (bypass,) DK is deck. 2-side is duplex. FEEDER: FEED document feeder original pickup counts.

Level 3 includes DISPLAY-Feeder size ADJUST: DOCST for adjusting original stop position. DOCST-RP (not used.) P-INTL-U for adjusting original to original interval. FUNCTION: SENS-INT for adjusting sensitivity of each sensor. UBLT-CLN for cleaning upper separation belt. DBLT-CLN for cleaning lower separation belt. OPTION: SIZE-SW AB and inch size detection switching. SCAN-SEL for turning on or off non-default original size detect. JAM: TOTAL, FEEDER, SORTER, MF, C1, C2, DK counts.

Download basic information. Install download tool (version 1.2J or later) in PC and install system CD. Start service support tool. Select “ROM data,” and then select “add data.” On next screen select “register from selected folder.” Select correct drive for CD. Select the file of the version. Click “Register.” Machine’s data lamp should stay off. Shut both power switches on machine and unplug machine. Disconnect network cable if installed. Connect computer to parallel port on controller side with parallel cable. Turn on computer. Plug in machine. Turn on reader side power switch, then turn on printer side power switch. On download/upload screen, select “next.” Select “system” or “RUI.” Select “connect.” Enter service mode. Go to “copier>function>system>download.” Click “OK.” When screen reads “Connection to the copier has successfully ended,” click “OK.” Select “download system software.” Select language and site from “list of software.” Click “Start.” When finished, click “OK.” Go to basic selection menu>to previous screen>end. Shut machine’s main switch and unplug from wall. Turn off computer. Disconnect parallel cable. Reinstall network cable. BOARD: OPTION: LIPS-ERR to enable or disable in case of error. MENU-1, MENU-2, MENU-3, MENU-4 to display level 1-4 display. FAX: Includes about 50 pages of softswitch settings, etc. Not covered here.

Cross Reference Information on All Copiers Is Listed In The Front Of The 10th Edition.

Updates and corrections are posted at our website (www.intravia.com).

©

2003 Knight Business Systems Ltd. 81 Buffalo Avenue, Medford NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

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INTRAVIA’S SERVICE GUIDE TO COPIERS TENTH EDITION

KONICA 7025 / 7035 Equivalent Machines: None Profile: Digital Speed: 25 / 35 copies per minute

CONSUMABLES SUPPLY PART NUMBER YIELD 7025 Toner .......................................... 950-236............. 26,000 7035 Toner ........................................... 950-251........................ 7025 Developer (675 grams)................ 950-237........... 200,000 7035 Developer .................................... 950-252........... 200,000 7025/7035 Drum .................................. 950-253........... 200,000

ACCESSORIES Accessory

Model

RADF ........................................................................... DF-314 Platen cover ................................................................ CV-109 Finisher .........................................................................FS-107 Finisher trays.................................................................FT-107 Finisher inner tray unit .................................................... IT-101 2-tray paper feed unit (7025 only) ................................ DB-209 2-tray paper feed unit ................................................... DB-210 LCT (7025 only)............................................................ DB-409 LCT ............................................................................. DB-410

Accessory

Model

Pedestal (cabinet)......................................................... DK-109 Fax kit ...........................................................................FK-101 Print controller ...............................................................IP-421 Print controller ................................................................IP-011 Network board .............................................................. KN-303 Printer memory .............................................................MU-403 Printer memory .............................................................MU-404 Printer memory .............................................................MU-405 Hard drive ..................................................................... HD-103

Total counter, PM counter, PM start date, Drum counter: Read and/or reset in "P" mode or "25 mode." Some in "47 mode." Developer replacement & calibration: Loosen set screw and slide developer unit out. Remove two screws to remove developer cover. Remove cover. (do not turn gear in reverse direction). Empty old developer and replace developer. Use "L" adjustment in 36 mode. Hold 3 & 6 keys while turning on power. Select "HV adjustment." Press "next" until "L detection adj." displays. Press "Start." "OK" should display along with the value. Drum unit: Includes drum, charge corona, pre-charge lamp assembly, cleaner unit, separator claws, toner recycling section. Drum unit removal: Remove developer unit, open duplex unit & transport handle. Loosen screw and slide out drum unit. You will have to turn it to an angle to get it out. Remove charge corona (2 screws). Remove stop ring & drum shaft. Remove bearing (2 screws). Remove lock blocks o each end (lift up). Remove drum. New drum: use starting powder. If you use starting powder on new drum, you should wipe off the toner control sensor board surface to be sure that starting powder does not interfere with density readings. To reset drum: 36 mode; counter clear. Drum blade replacement: Remove drum unit from machine. Remove charge corona, remove drum from unit (all described above in drum removal.) Remove two screws that hold blade in place through the "suppressor piece." Remove and replace blade. Copy quality: 36 mode has a "Density adjustment" and a "Copy quality adjustment." Waste toner: Recycled back to the developer unit. Cross Reference Information on All Copiers Is Listed In The Front Of The 10th Edition.

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2003 Knight Business Systems Ltd. – 81 Buffalo Avenue, Medford, NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

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INTRAVIA’S SERVICE GUIDE TO COPIERS TENTH EDITION

KONICA 7025 / 7035 PARTS AND MAINTENANCE ITEMS PART DESCRIPTION PART NUMBER MAN LOC YIELD Board; DC power source .................26NA84510.. 77 15 ............ Board; main driving (7025) ..............26NA-9022 .. 77 2 .............. Board; main driving (7035) ..............26TA-9020... 81 2 .............. Board; parameter memory...............26NA-9110 .. 77 19 ............ Board; system control (7025)...........26SA-9301 .. 77 3 .............. Board; system control (7035)...........26TA-9300... 81 ................. Bypass actuator ...............................26NA42280.. 57 11 ............ Bypass conveyance roller................40AA42100.. 57 24 .... 300K Bypass feed roller ............................540040562 .. 57 23 .... 300K Bypass feed tray flap/extension .......26NA42320.. 61 15 ............ Bypass photo interrupter..................552085510 .. 57 29 ............ Bypass pickup assembly .................26NA-4280 .. 57 51 ............ Bypass pickup roller.........................25BA40320.. 59 37 .... 300K Bypass reverse roller .......................40AA-4060 .. ............. 300K Bypass size detect board.................13FG-9330 .. 61 14 ............ Cassette backstop ...........................26NA47040.. 70 2 .............. Cassette drive motor (lift?)...............26NA80041.. 67 11 ............ CCD assembly (7025) .....................26NA-6260 .. 11 16 ............ CCD assembly (7035) .....................26TA-6260... 11 16 ............ Charge corona assembly.................26NA-2500 .. 27 14 .... 200K Charge corona discharge plate ass’y...26NA-2510 .. 27 13 ............ Charge grid......................................26NA25160.. 27 3 .............. DB-209/210/409/410 actuator; lower ...13HA10170.. 4 21 .............. DB-209/210/409/410 actuator; upper...13HA40060.. 3 6 ................ DB-209/210/409/410 cassette backstop26NA47040.. 10 1 .............. DB-209/210/409/410 cassette drive motor (2)..............................26NA80041.. 9 12 .............. DB-209/210/409/410 caster (4) .......12XQ10040 . 3 4 ................ DB-209/210/409/410 double feed prevent roller; lower......................26NA40120.. 7 20 ...... 200K DB-209/210/409/410 double feed prevent roller; upper .....................26NA40110.. 7 16 ...... 200K DB-209/210/409/410 paper feed tire...26NA40090.. 7 9 ........ 200K DB-209/210/409/410 photo interrupter (3) .....................552085510 .. 3 5 ................ DB-209/409 drive board assembly...13GU-9010 .. 9 23 .............. DB-209/409 drive unit ......................13GU-1500 .. 9 28 .............. DB-209/409 paper feed drive motor.12RQ80010 . 9 26 .............. DB-210/410 drive board assembly...13NA-9010 .. 9 23 .............. DB-210/410 drive unit ......................13NA-1500 .. 9 1 ................ DB-210/410 paper feed drive motor.26TA80010 .. 9 26 .............. Developer coupling ..........................26NA30950.. 31 3 .............. Developer gear agitate A: 22t ..........26NA30140.. 31 16 ............ Developer gear agitate B; 22t ..........26NA30150.. 31 15 ............ Developer gear C.............................26NA30850.. 31 7 .............. Developer gear; 26t .........................26NA30700.. 31 22 ............ Developer gear; coupling.................26NA30730.. 31 10 ............ Developer motor? Manual appears to be wrong. One of the drum motor listings is likely to be the developer motor. Developer unit (7025) ......................26NA-3002 .. 31 1 ...... 600K Developer unit (7035) ......................26NA-3000 .. 31 1 ...... 600K Developer unit toner density sensor 26NA88040.. 33 10 ............ ©

PART DESCRIPTION PART NUMBER MAN LOC YIELD DF-314 double feed prevent roller ...13GL40050.. 5 15 ............. DF-314 double feed prevent roller A...13GL-4050... 5 13 250K orig. DF-314 drive motor 1 .......................13GL80010.. 9 36 ............. DF-314 drive motor 2 .......................13GL80021.. 7 25 ............. DF-314 drive motor 3 .......................13GL15190.. 11 34 ........... DF-314 exit actuator (long curved one)..13GL46650.. 11 24 ........... DF-314 exit actuator (small one)......13GL46640.. 11 22 ........... DF-314 feed roller A ........................13GL40110.. 7 12 250K orig. DF-314 hinge; left ............................13GL10110.. 3 5 ............... DF-314 hinge; right ........ Made up of about 10 pieces. Not listed here DF-314 original tray photo interrupter...55WA85520. 17 13 ........... DF-314 original tray size detect board..13FG-9330 .. 17 11 ........... DF-314 photo interrupter (3) ............12QV85510 . 5 33 ............. DF-314 pickup roller.........................12QV40340 . 7 3 ............... DF-314 resist sensor (2?) ................12ER85511.. 5 16 ............. Door switch ......................................40AA85010.. 75 1 ............. Drum blade assembly (7025)...........26NA-2090 .. 23 20 .... 200K Drum blade assembly (7035)...........26TA-2090... 23 20 .... 200K Drum motor (listed in several places) (7025) ...26NA80010.. 17 1 ............. Drum motor (listed twice. 2 of them?) (7025) ...26NA80010.. 15 11 ........... Drum motor (listed twice. 2 of them?) (7035) ...26TA80010 .. 15 11 ........... Drum motor (listed twice. 2 of them?) (7035) ...26TA80010 .. 17 11 ........... Drum recovery blade assembly ? (7025) ..............26NA-2240 .. 23 17 ........... Drum recovery blade assembly ? (7035) ..............26TA-2240... 23 17 ........... Drum separator claw assembly........26NA-2180 .. 23 18 ........... Drum unit assembly (7025)..............26NA20350.. 21 7 ............. Drum unit assembly (7035)..............26TA-9900... 21 7 ............. Duplex area (cassette) photo interrupter .552085510... 67 22 ........... Duplex motor ...................................26NA80090.. 67 14 ........... Duplex reverse actuator...................26NA50070.. 67 24 ........... Exposure lamp.................................26NA83010.. 13 12 ........... Exposure lamp harness to board (includes board?) .........................26NA-9510 .. 13 28 ........... Fan (3) .............................................26NA80510.. 3 18 ............. Fan (squirrel cage) (7025) ...............26NA-7390 .. 63 3 ............. Fan (squirrel cage) (7035) ...............26TA-7390... 63 3 ............. Filter (left side) .................................26NA73680.. 3 15 ............. FS-107 collect motor (small round; 2) ..13GQ80011 . 11 1 ............. FS-107 drive motor ..........................13GQ80020 . 5 17 ............. FS-107 exit actuator ........................13GQ48200 . 5 22 ............. FS-107 exit roller .............................13GQ45191 . 9 31 ...... 600K FS-107 exit tray A ............................13GQ48010 . 5 1 ............... FS-107 exit tray B ............................13GQ48020 . 5 2 ............... FS-107 fan .......................................13GQ80510 . 7 26 ............. FS-107 motor 1 (small round, mounted underneath, horizontally)..................................13GQ80030 . 13 12 ...........

2003 Knight Business Systems Ltd. – 81 Buffalo Avenue, Medford, NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

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KONICA 7025 / 7035 PART DESCRIPTION PART NUMBER MAN LOC YIELD FS-107 motor 2 (square) ................. 13GQ80040. 7 29.............. FS-107 motor 3 (cylindrical) ............ 13GQ80051. 9 20.............. FS-107 photo interrupter ................. 13QV85510 . 3 5................ FS-107 photo interrupter (2) ............ 12QV85510 . 5 20.............. FS-107 positioning actuator............. 13GQ48250. 7 1................ FS-107 stapler unit .......................... 120H50402.. 13 22............ Fuser cleaner assembly (7025) ....... 26NA-5401 .. 51 5.............. Fuser cleaner assembly (7035) ....... 26TA-5400 .. 55 5.............. Fuser cleaner roller ........................ 26NA53830 . 51 13............ Fuser cleaner roller gear; 44t (7025) ... 26NA53470 . 51 17............ Fuser cleaner roller gear; 48t (7035) ... 26TA53470.. 55 17............ Fuser cleaner web........................... 26NA53430 . 51 18.... 100K Fuser exit actuator (7025) ............... 26NA53170 . 53 3.............. Fuser exit actuator (7035) ............... 26TA53170.. 57 3.............. Fuser gear; 16t/38t (3) (7035) ......... 26TA54290.. 57 26............ Fuser gear; 18t/44t (3) (7025) ......... 26NA54290 . 53 26............ Fuser gear; 20t (7035)..................... 26TA53450.. 57 29............ Fuser gear; 21t ................................ 26NA53940 . 53 27............ Fuser gear; 21t (7025)..................... 26NA53440 . 53 28............ Fuser gear; 21t/21t (7025)............... 26NA53450 . 53 29............ Fuser gear; 23t/23t (7035)............... 26TA53440.. 57 28............ Fuser heat lamp 1 (upper) ............... 26NE83020 . 47 7...... 400K Fuser heat lamp 2 (lower)................ 26NE83030 . 47 8...... 400K Fuser heat roller (7025) ................... 26NA53033 . 47 9...... 100K Fuser heat roller (7035) ................... 26TA53033.. 47 9...... 100K Fuser heat roller bearings (2) .......... 26NA53710 . 49 17.... 200K Fuser heat roller bushings (2).......... 26NA53720 . 47 15.... 100K Fuser heat roller drive gear (7025) .. 26NA54060 . 49 22............ Fuser heat roller drive gear (7035) .. 26TA54060.. 53 16............ Fuser photo interrupter .................... 552085510 .. 53 1.............. Fuser pressure roller (7025) ............ 26NA53040 . 53 12.... 100K Fuser pressure roller (7035) ............ 26TA53040.. 57 12.... 100K Fuser pressure roller bearings (2) ... 26NA53590 . 53 35.... 200K Fuser separator pawl; 6................... 26NA54270 . 51 4...... 200K Fuser thermistor .............................. 26NA88011 . 47 6.............. Fuser thermal fuse assembly (includes mounting plate)............. 26NA-5350 .. 49 33.... 400K Fuser unit (7025) ............................. 26NE-5302 .. 49 32............ Fuser unit (7035) ............................. 26TE-5300 .. 51 1.............. High voltage unit.............................. 26NA84010 . 75 16............ Laser unit (7025) ............................. 26NA-6503 .. 79 1.............. Laser unit (7035) ............................. 26TA-6500 .. 83 1.............. Operation panel assembly............... 26NE-7000 .. 9 20.............. Operation panel overlay .................. 26NE70041 . 9 9................ Ozone filter (7025)........................... 26NA10170 . 7 16...... 200K Ozone filter (7035)........................... 26TA10170.. 7 16...... 200K Paper exit actuator (duplex area) .... 26NA48240 . 63 24............ Paper exit photo interrupter (duplex area; 2)............................ 552085510 .. 63 19............

PART DESCRIPTION PART NUMBER MAN LOC YIELD Paper exit sensor assembly (duplex area)................................26NA-4920 .. 63 10 ............ Paper feed clutch.............................26NA82020 . 17 22 ............ Paper feed lower actuator ...............26NA40280 . 43 22 ............ Paper feed lower actuator ...............26NA40750 . 43 24 ............ Paper feed lower double feed prevention roller lower..................26NA40120 . 43 16 .... 200K Paper feed lower double feed prevention roller upper .................26NA40110 . 43 8...... 200K Paper feed lower photo interrupter (1) .25AA85511.. 43 38............ Paper feed lower photo interrupter (2) .552085510 .. 43 25............ Paper feed pickup roller (2) .............26NA40090 . 43 1..... 200K Paper feed upper actuator ...............26NA40280 . 41 28 ............ Paper feed upper actuator ...............26NA40750 . 41 30 ............ Paper feed upper double feed prevention lower roller..................26NA40120 . 39 19 ............ Paper feed upper double feed prevention roller ..........................26NA40100 . 39 11 ............ Paper feed upper photo interrupter (1).25AA85511.. 41 39 ............ Paper feed upper photo interrupter (2).552085510 .. 41 25 ............ Paper feed upper roller ...................26NA40090 . 39 4.............. Photo interrupter (inside rear frame)...552085510 .. 3 23.............. Platen glass assembly (includes left and rear edge guides)........................26NA-6272 .. 11 1.............. Platen slit glass ...............................26NA-6282 .. 11 7.............. Power switch ...................................55GA86010 . 77 22 ............ PTL light shield assembly (seems to include lamp) ...............26NA-4581 .. 45 5.............. Resist actuator.................................26NA45160 . 55 8.............. Resist clutch ....................................26NA82010 . 55 4.............. Resist photo interrupter ...................552085510 .. 55 6.............. Resist roller A ..................................26NA45130 . 55 12 ............ Resist roller B ..................................26NA45120 . 55 13 ............ Scan cable; front..............................26NA61221 . 13 19 ............ Scan cable; rear ..............................26NA61211 . 13 20 ............ Scan home photo interrupter ...........552085510 .. 11 9.............. Scan motor (7025)...........................26NA80022 . 13 26 ............ Scan motor (7035)...........................26NA80020 . 13 26 ............ Suction filter (7035 only) ..................26TA31110.. 43 8...... 200K Toner detect board assembly (in drum cartridge/cleaner unit) ....26NA-9180 .. 23 9.............. Toner motor .....................................26NA80060 . 35 17 ............ Toner remaining sensor (in toner supply section) ...............40AA88030.. 35 22 ............ Toner supply drive assembly (7025) ..26NA-3230 .. 37 18 ............ Toner supply drive assembly (7035)...26TA-3230... 37 1.............. Toner supply unit (7025)..................26NA-3200 .. 35 4.............. Toner supply unit (7035)..................26tA-3200.... 35 1.............. Transfer separator corona assembly..26NA-2600 .. 29 3..... 400K Transfer separator corona assembly fingers ..........................26NA26190 . 29 1..............

Updates and corrections are posted at our website (www.intravia.com).

©

2003 Knight Business Systems Ltd. – 81 Buffalo Avenue, Medford, NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

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KONICA 7025 / 7035 DIAGNOSTICS AND SIMULATIONS TROUBLE CODES F10-1, -2, -9: Communication errors between Printer board and copier. F18-1: Upper paper feed lift problem. F18-2: Lower paper feed lift problem. F18-3: Upper DB lift problem. F18-4: Lower DB lift problem. F22-1: Drum temp too high. F22-2: PCL connector problem. F23-1: PCL connector problem. F26-1, -2, -3: Auto toner detect problem. F28-1: Charge corona problem. F28-2: Transfer corona problem. F28-3: Separator corona problem. F28-4: Developer problem at patch. F34-1: High fuser temperature or bad thermistor. F34-2: High fuser temperature. F35-1 thru F35-6: Low fuser temperature or open thermistor. F35-7, -8: Low fuser temperature/ wrap jam. F35-9,-10: Fuser thermistor. F36-1: High fuser temperature at TH1. F36-2: High fuser temperature at TH2. F36-3: Open TH1. F36-4: Open TH2. All F34, F35 & F36 codes must be reset using 25 mode. Dipswitch 3, bit 1 is the fuser reset command. 0 is no. 1 is yes. Presumably this means that if you must reset a fuser fault, you enter this mode, select Dipswitch 3, select bit 1 and change no to yes, by pressing "ON." F37-1: Replace fuser cleaning web. Go to 36 mode to reset web counter. Go to 25 mode for exact procedure. Note: This procedure is not listed in the newest 7025/7035 manual, though it was in the earlier models (7020/7030.) F40-1, -9: Optics communication error. F41-1: Scan return problem. F43-1: Exposure lamp or lamp board problem. F46-1: Laser motor problem F46-8: Laser index error. F46-10: AOC error. F46-11: AGC error. F49-2: Laser board connection error. F49-4: Index sensing board connection error. F49-6: ADB (A/D conversion board) connection error. F51-4: Developer speed problem. F51-5: Main motor speed problem. F51-6: Laser motor problem. F52-1: Optics fan problem. ©

F52-2: Fuser fan problem. F52-3: DC power supply fan. F52-4: Developer suction problem. F52-6: CPU fan problem. F56-1 thru -11: Communication problem; control board. F60-1: RADF control board or main control board. F60-11: RADF control board. F67-3: RADF control board or main control board. F70-1: Communication problem between machine and finisher; main control board or finisher board. F70-9: Finisher error caused by SRGA error detect. F70-11: Finisher board. F77-2: Finisher board, up/down motor or up/down detect sensor problem. F77-3: Finisher alignment problem. F77-4: Finisher up/down tray error. F77-5: Finisher board or pressure motor. F77-6: Stapler problem or finisher board. F77-11: Stapler problem. F77-16: Finisher rear alignment error. F77-17: Stapler motor or finisher board. F77-18: Finisher fan problem. F77-22: Rear alignment motor or sensor or finisher board. F80-1 thru -5: PRMB (parameter memory board) on control board. F81-1, -2, -3: Control board. F87-1, -2, -3: Printer controller. F88-1: Control board. F89-1 thru -6: Control board. J10: Bypass jam. J11: Upper feed jam. J12: Upper feed jam. J13: DB upper feed jam. J14: DB lower feed jam. J16: Jam in DB. J20-2: Duplex door opened. J20-3: Finisher opened. J20-4: Emergency stop signal form copier. J20-5, -6: Finisher opened. J30: Jam, probably registration area. J31: Exit jam. J32: Paper exit jam. J32-2: Fuser exit jam. J33: Paper exit jam. J50-1: Print request failure from system. J50-2: Valid signal failure. J50-3: Registration did not start on time (duplex?) J61-0, -1: RADF opened during run, or other RADF jam.

2003 Knight Business Systems Ltd. – 81 Buffalo Avenue, Medford, NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

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INTRAVIA’S SERVICE GUIDE TO COPIERS TENTH EDITION

KONICA 7025 / 7035 Trouble Codes - continued J62-0 THRU j62-5: RADF feed jam. J63-0 thru J63-5: RADF internal or exit jam. J65-1, -2, -3: RADF feed jam. J65-8: RADF exit jam. J65-9, -10, -11: RADF jams. J72-1, -2: Finisher jam. J72-16: Finisher entry jam. J72-17: Finisher exit jam. J72-19: Finisher entry jam. J72-21: Finisher exit jam.

J72-23: Finisher exit jam. J72-81: Stapler jam. J75-10, -11, -12, -13: IT101 jams. J81: Duplex paper feed jam. J82: DB or duplex feed jam. J90: Fuser exit. J91: Paper exit. J92: Duplex jam. J97-1, -2: Duplex problem. J100: Duplex jam.

SIMULATIONS Note: 9272 is the standard password to enter simulations. Press 9, 2, 7, 2, Start. To use each of these, with power already on, press and hold the "*" key, until the display says "Please enter service password." Press 9,2,7,2, start. "Mode select menu screen" will appear. Press the mode you want (P, 25, 36 or 47). When finished, press "normal mode" to return to standard screen. Note: It is possible that instead of holding the "*" key, you may have to press it repeatedly. Service manual says "keep pressing." Use the number keys to change values. Press Print key to check item. Press stop/clear when finished. "P" function. Counters. Press "*" key. Total count will display. Press "!" to see other counters, press "Print." Press "OK" or "stop/clear" to return to normal. Counters available are: Total count, total count start date, PM count/PM count limit, PM count start date, Fax send count, Fax receive count, Printer count, Scanner count, Drum count, Developer count, fuser count. "25 Mode": To enter this mode, turn off power. Press the "2" and "5" keys and hold them down. While they are held down, turn on power. Menu screen will list choices 1: Software switches 7: serial number 2: PM count/cycle 8: ROM version 3: collecting data 9: KRDS setting 4: parts count 10: ISW 5: password set 11: Root counter 6: service phone number Select your choice. Enter value. Press "Return" to see that your new value has been entered. Turn power off. New information will not take effect until power is off and back on again. 1. Software SW: use up/down arrow keys to select dip switch. Use up/down arrow keys to select to select bit number. "On" is "1." "Off" is "0." On will set bit. Off will clear bit. Press "return" to return to menu. Listing dipswitches and all their bits cannot be done in a short publication such as this one. These are covered in pages 6-7 thru 6-11 of the factory service manual, in very small print. We will list only those that are essential. Dipswitch 3, bit 1 is the fuser reset command. 0 is no. 1 is yes. To reset a fuser fault, you enter this mode, select Dipswitch 3, select bit 1 and change "1" to "0" by pressing "off." Dipswitch 23, bit 7 is fuser web count-over stop. Machine will stop operating when fuser web life is reached if this is set to"1." 2. PM count. Enter value with number keys. Press "SET" to lock in. PM cycle. Enter three digits (100 =100K. 015=15K) for the PM cycle you want. Press "SET" to lock in. 3. Data collection. 5 pages in the service manual of various counts of jams, copies in each mode, etc. It is possible that the screen displays the verbal description of each item. However, the manual lists numbers of steps, classifications, counts, sizes, occurrences, points of occurrence, errors etc. Here are some that may be important. 46; photo mode. 51; text/photo mode. 52; text mode. 52; arbitrary density mode. 63; increase contrast mode.

©

2003 Knight Business Systems Ltd. – 81 Buffalo Avenue, Medford, NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

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INTRAVIA’S SERVICE GUIDE TO COPIERS TENTH EDITION

KONICA 7025 / 7035 Simulations 25 Mode - continued 4. Parts Count. Displays the copies made, allows you to clear the count and to set the maximum number of copies or date that items should be replaced. Enter 25 mode, select "Parts Counter." Use up/down arrow keys to select item. Press "Count reset" to reset. Press "Limit set" to enter a limit value. Press "P/N set" to enter the part number. Press "parts name" to enter the parts name. Press "Yes" to clear count of an item in the "Count reset" screen. There are 39 items listed in the factory manual, including heat lamp, exit rollers, etc. We will only list the most common. It is possible that the screen will list them, rather than just reference numbers. Number 1; drum. 1; drum blade. 3; drum unit. 4/ t/s corona. 5; developer. 6; developer unit. 7; ozone filter. 25; fuser web. 28; fuser cleaner roller. To set "limit." Enter 25 mode, select "Parts counter." Select "Limit set." Enter limit that you want with the number keys. Press "SET." To set part number. Use same procedure as setting limit, except with "P/N SET" screen. To set "Parts Name." Same procedure, except press "OK" instead of set. 5. Password set. Enter 25 mode. Select "Password setting." Select "Key operator password det." Enter a 4-digit password with the number keys. Press "SET." To lock in. If password is set to "0000" no password will be required for the weekly timer. "EKC" master code; same procedure as password (8-digit code). "Weekly timer" (4-digits) is same procedure. 6. Service phone number. Enter 25 mode. Select "Service TEL no." Press "TEL for phone and "FAX" for fax. Use number keys to enter up to 16 digits for each. Cursor can be moved with "" keys to make changes or corrections. Entire number can be deleted with "stop/clear" key. Press "SET" to lock in. 7. Serial number. Enter 25 mode. Select "Serial number." Enter 9 digit serial number. Press "SET" to lock in. Destination for Fax. Enter 25 mode. Select "Serial number." Then select "Destination." Use up/down arrow keys to select country. Press "OK" to lock in. 8. ROM version. Enter 25 mode. Select "ROM version." Item name and ROM version will display, along with serial number of ROM. There will be a separate ROM for each of the following, if installed; System control, Image control, Panel, Optical control, RADF, Finisher, Fax, Printer. 9. KRDS. KRDS allows copier to call the host computer periodically and when there is a problem. With KRDS, copier data can be accessed and changed via the computer; total count, PM count, RADF count, etc., error status, adjustment data. To use KRDS, initialize KRDS, set modem & line (not necessary if FAX-KRDS used), enter host password, set phone number. For any further KRDS information, you will need the factory service manual; pages 6-1 thru 6-20. 10. ISW: ISW stands for "In-System Writer." This is flash-ROM rewrite. You will need the specific ISW service handbook to perform this test, but here is what the service manual says otherwise. Enter "25" mode. Select ISW (service manual lists it as 10, but says to press 11, so be careful. It should list "ISW.") When you have that screen, you will see "ISW menu screen." Select ROM. Next screen should be "Program rewrite." Press "Start." Most machines are not terribly difficult. Usually, you shut power before installing pre-programmed flash-rom (programmed from your computer previously). 11. Root Counter. Enter 25 mode. Select "Root counter." The total copy count will display. 36 Mode: This is an adjustment mode. To enter, turn off power. Hold down the "3" & "6" keys while turning on power. Menu will display choices. Select the item. Each will have a set of choices. Enter new information. Press "Return" to see if the data has been entered. Turn power off. New data will take effect when machine is powered up again. 36 Mode Adjustments And Settings. 1. HV (high voltage). Includes charge, transfer, separator, grid, bias, L detect. L detect is done when developer is replaced. 2. Timing. Includes printer vertical magnification, platen vertical & horizontal magnification, RADF in various reduction & enlargements for single sided & double sided modes. Also, restart timing from various feed positions, paper feed loop adjustment form all feed positions, lead edge registration, centering adjustment from all feed positions,, timing adjustment for centering, image read and restoring standard data. ADJUSTMENT PROCEDUE in timing mode: Enter 36 mode. Select "Timing adj." Select item. Press "Next" key to get the item you want. Press "Copy." Select paper size, etc. Press "Start" to print test pattern. Check the adjustment of the item you are interested in. If you wish to change it, press "#" and "*" keys simultaneously to return to previous adjustment screen. Change value with number keys. Press "SET" key to lock in. Test, measure, redo as needed. Press "Return" when finished to return to normal.

©

2003 Knight Business Systems Ltd. – 81 Buffalo Avenue, Medford, NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

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KONICA 7025 / 7035 Simulations 36 Mode - continued 3. Running mode includes intermittent copy, no paper intermittent, no paper, no paper continuous, and running. 4. Test pattern can be printed out. 5. Density adjustment can be made in 36-5. 6. Copy quality adjustment in 36-6 (apparently for RADF). 7. Various lists can be printed; test pattern, fonts, memory dump, machine management, 25 & 36 mode adjustment list. 8. Counter clear: Clear drum counter. Clear fuser web counter. 9. RADF adjustment for vertical magnification in various modes, restart timing for RADF in various modes, as well as centering adjustment of RADF, and RADF scanner density adjustment, 10: Finisher adjustment 47 Mode: To enter this mode, turn off power (sw2). Press "4" & "7" while turning on power. Inputs: These are signals, such as from switches and sensors. When checking inputs, you will activate the device (switch, sensor etc.) and watch the magnification display to see if it . For "Multi mode" (which allows you to test additional items at the same time) press "* and enter multi mode with number keys. Outputs: These are items that are operated, such as motors, lamps, solenoids, etc. When testing an output, you will press the "Start" button to test the item. For "Multi mode" (which allows you to test additional items at the same time) press "* and enter multi mode with number keys. Note: The same procedure is used for inputs and outputs. Use the number keys to enter the input or output. If an input and output have the same code number, that does not mean that they are related. You can activate a sensor for an input, and without even changing codes, press start to test something. They are two different types of tests. To end a test, press "stop/clear." To exit 47 mode, shut power switch SW2. 47 Mode Inputs 00: Drum temperature signal. 01: Toner control data 0. 02: Toner control data 1. 03: Fuser temperature sensor 0. 04: Fuser temperature sensor 1. 05: L detect signal. 06: Humidity sensor signal. 10-1 thru 10-5 No paper 12-1 thru 12-4: Upper limit paper sensor. 13-1 thru 13-4: Tray detect paper sensor. 16-1 thru16-4: Paper size signal 20-1: Paper feed/registration sensor signal. 20-3: Upper tray jam detect sensor. 20-4: Lower jam tray detect sensor.

20-5: Intermediate p/s upper sensor. 20-6: Intermediate p/s lower sensor. 22-1 & -2 Fuser &Paper exit sensor. 23: Duplex door open. 40: Optics sensors. -1; home. -2 APS timing. -2 APS sensor 1. -4 APS sensor 2. 50: Serial communications; -1; RADF. -2; Finisher. -3; Scanner drive board. -4; Printer drive board. 57: Toner supply. -1; Toner level detect. -2; Toner bottle sensor. 60-00 thru -09: RADF inputs. 70-1 thru -22 : Finisher inputs 80: Duplex sensor.

Outputs: These are items that are operated, such as motors, lamps, solenoids, etc. When testing an output, you will press the "Start" button to test the item. For "Multi mode" (which allows you to test additional items at the same time) press "* and enter multi mode with number keys. Note: That the same procedure is used for inputs and outputs. Use the number keys to enter the input or output. If an input and output have the same code number, that does not mean that they are related. You can activate a sensor for an input, and without even changing codes, press start to test something. They are two different types of tests. To end a test, press "stop/clear." To exit 47 mode, shut power switch SW2. 00: Exposure lamp. 05: Transfer & Separator corona. 01: Toner motor., developer sleeve, main motor, toner 06: Separator corona (dc.) bottle solenoid. 07: Grid. 02: Charge corona. 08: Dmax/yLED 03: Transfer corona. 10: Guide plate. 04: Separator corona (ac) 11: Developer bias. ©

2003 Knight Business Systems Ltd. – 81 Buffalo Avenue, Medford, NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

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INTRAVIA’S SERVICE GUIDE TO COPIERS TENTH EDITION

KONICA 7025 / 7035 Simulations 47 Mode Outputs - continued 15: Clear Service counters 1: Service 2: Reuse (developer.) 10:EKC. 11: Job memory. 12: Arbitrary parts repl. 13: Coded dialing. 14: One touch fax clear. 15: Group fax clear. 98: Initialize KRDS non-volatile. 20 -1 through -5: 1st paper feed solenoid for 5 separate feed stations. 21 -1, -2: Paper feed motor & DB drive motor. 23: Tray lift motors (1-4). 25: Registration clutch. 26: Loop clutch. 27: Tray select (1-4). 28: Bypass size adjust. 29: Drum separator solenoid. 31: Scan motor. 32: Laser motor (1 & 2). 33: Laser motor + APC. 34: Shading correction 36: Laser PVM. 37: Conpel to laser ON 39: Platen still APS operation. 41: Main motor. 42: Fan motors (1 through 7.) 43: Total counter. 45: Fuser lamp. 48: Lights display. 49: Operation panel test. 50: Developer motor.

51: PCL. 52: TSL. 53: Cleaner web solenoid. 54: Toner auto supply. 55: Toner motor. 56: Toner bottle solenoid. 7035 will allow reverse rotate in -2. 57: Toner level power. 58: Toner bottle. 59: 24volts (1,2; scanner & printer) 60: Doc feed motors & solenoids (0-8). 69: Doc feed original size adjustments. (0, 1) 70: Finisher tests. 25 tests with non-sequential numbers of them Page 4-85 of service manual. 75: ITU gate solenoid. 80: Duplex motor (1-4). 83: Duplex gate solenoid. 90: Clear PM count. 91: Clear process counter/ (0), clear drum counter (1.) 93: Initial setting (restore to factory default.) Manual says "assembly line." 94: 36 mode list display. 95: L detect reference value auto adjustment. (Developer counter reset.) Manual says "assembly line." 96: Process delivery completion. Manual says "assembly line." 97: Light distribution check. 101: Message display. 121: Initialize Fax non volatile memory. Manual says "assembly line." 197: Display E-RDH memory size. 198: E-RDH memory check. 999: Factory control board check.

Cross Reference Information on All Copiers Is Listed In The Front Of The 10th Edition.

©

2003 Knight Business Systems Ltd. – 81 Buffalo Avenue, Medford, NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

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INTRAVIA’S SERVICE GUIDE TO COPIERS TENTH EDITION

KONICA 7055 / 7065 Profile: Digital Speed: 55 / 65 copies per minute. CONSUMABLES SUPPLY DESIGNATION STATED YIELD Toner (900 grams).............950-665. ......................... 28,000??? Developer (800 grams)......950-754 ............................. 150,000 Drum .................................950-786 .............................. 300,000 Staples ..............................950-764 Maintenance Kit.................950-666 ................................. 150K Includes the following: Drum blade, fuser cleaning roller, fuser oil pad, fuser roller???, filter K, dust proof filter, charge & discharge corona wires, separation unit cleaning block assembly (upper,) transfer unit cleaning block assembly (upper,) charge control plate, cleaner idler gear.

KONICA ACCESSORIES & OPTIONS ACCESSORY / OPTION DESIGNATION ITEM NUMBER Document feeder.................................... RADF-312 ................ Finisher................................................... FS-106 ........ 950-655 LCT ........................................................ LT-352......... 950-657 Key counter (standard) ........................... .................... 944-907 Key counter (Xerox compatible) ............. .................... 943-102 Copier memory: 32MB............................ MU-103 ....... 950-781 Tandem copy kit ..................................... .................... 950-792 Tandem print kit...................................... TDP-302...... 950-806

ACCESSORY / OPTION DESIGNATION ITEM NUMBER Print controller ....................................... IP-303.......... 950-667 PostScript kit........................................... PS-302 ........ 950-809 Print memory: 16MB............................... MU-104 ....... 950-022 Print memory: 32MB............................... MU-105 ....... 950-023 Print memory: 64MB............................... MU-301 ....... 950-807 Print memory: 128MB............................. MU-302 ....... 950-808 Ethernet network card ............................ KN-301 ........ 950-789

Drum unit removal: Open front door. Loosen one screw. Unlock and pull out toner supply unit. Release lever. Remove two screws that hold in drum cover. Remove three screws that hold drum unit in and slide out. Lift the recycling unit and remove the screw in the center. Drum and drum blade removal and replacement: With drum unit out (as described above,) remove charge corona by unplugging connector and lifting out. Remove developer unit (explained below.) Remove drum cleaner blade by removing cleaner lid (two screws.) Remove blade shaft retainer to get to center mounting screw of blade. Use starting powder anytime drum and/or blade are installed, whether new or used. Remove cleaner unit idler gear and drum coupling (both on rear.) Lift out drum. When installing drum, service manual says to discharge Y detect sensor and Dmax sensor with alcohol dampened cloth. The idea is to prevent toner from sticking to them. Reassemble and reinstall in reverse order. Use 47 mode, code 091 to reset drum counter. Developer removal and replacement: With drum unit out of machine (described above,) remove drum. Release levers at front and rear and unplug connector. Raise toner recycle pipe and remove developer unit. Service manual says that when emptying developer, do not rotate the developer in the wrong direction, but does not make clear which is the wrong direction. (It looks like you should turn the developer gear counter-clockwise as viewed from rear.) Unhook developer cover and remove. Empty old developer and replace with new. Reassemble and reinstall. Go to 36 mode, process adjustment, “L-Adjustment” to calibrate developer. Waste toner: Recycled back to the developer unit. Setting PM cycle: See 25 mode. Clearing PM counter: See 25 mode. Clearing drum counter: 47 mode. Output 91. Cross Reference Information on All Copiers Is Listed In The Front Of The 10th Edition. Updates and corrections are posted at our website (www.intravia.com). ©

2003 Knight Business Systems Ltd. – 81 Buffalo Avenue, Medford, NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

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INTRAVIA’S SERVICE GUIDE TO COPIERS TENTH EDITION

KONICA 7055 / 7065 PARTS AND MAINTENANCE ITEMS PART DESCRIPTION PART NUMBER MAN LOC YIELD 1.5K sheet tray actuator...................55FA59120 .. 125 22 .......... 1.5K sheet tray actuator...................55TA58040 .. 123 14 .......... 1.5K sheet tray actuator...................55TA59030 .. 125 10 .......... 1.5K sheet tray clutch ......................55FA82321 .. 121 20 .......... 1.5K sheet tray double feed prevent roller ................................25SA40960.. 121 2 .... 450K 1.5K sheet tray double feed prevent roller ................................25SA40960.. 125 29 .. 450K 1.5K sheet tray photo interrupter (5)...540085510 .. 119 10 .......... 1.5K sheet tray photo interrupter (2) ...25SA59270.. 119 14 .......... 1.5K sheet tray pickup roller ............25AA40011.. 125 21 .......... 1.5K sheet tray pickup roller ............25AA40100.. 125 30 .......... 1.5K sheet tray resist actuator .........540041112 .. 119 24 .......... 1.5K tray board ................................25BA-9100 .. 127 5 ............ 1.5K tray cassette detect switch ......540073211 .. 127 2 ............ 1.5K tray elevating motor assembly.5640-4732 ... 127 12 .......... 1.5K tray motor ................................55FA-1820... 129 34 .......... 1.5K tray PFU board (small board) ..12EM-9020 .. 127 20 .......... 1.5K tray size detect switch .............466040310 .. 127 4 ............ 1K sheet tray actuator......................55FA58120 .. 109 13 .......... 1K sheet tray actuator......................55TA58040 .. 111 29 .......... 1K sheet tray clutch (bottom) ...........55FA82310 .. 107 19 .......... 1K sheet tray clutch (top).................55FA82330 .. 107 4 ............ 1K sheet tray double feed prevent roller 25SA40960.. 109 12 .. 450K 1K sheet tray double feed prevent roller 25SA40960.. 111 9 .... 450K 1K sheet tray paper exit sensor .......0650-4720 ... 111 24 .......... 1K sheet tray paper exit sensor (2)..65085540 .... 111 23 .......... 1K sheet tray photo interrupter (2) ...540085510 .. 111 26 .......... 1K sheet tray pickup roller ...............25AA40011.. 109 19 .......... 2nd paper feed unit (7055) ..............55WA-3800.. 65 1 .............. 2nd paper feed unit (7065) ..............55TA-3800... 65 1 .............. 2nd paper feed unit actuator ............25SA41201.. 67 6 .............. 2nd paper feed unit clutch ...............55TA82010 .. 65 8 .............. 2nd paper feed unit photo interrupter (2)540085510 .. 67 2 .............. 2nd paper feed unit resist actuator ..540041112 .. 67 4 .............. 2nd paper feed unit resist roller; upper.55FA41061 .. 65 18 .... 450K APS detect photo interrupter ...........540085510 .. 19 9 .............. APS detect photo interrupter ...........25BA85530.. 19 21 ............ APS detect photo interrupter ...........25SA85520.. 19 24 ............ Bypass actuator ...............................25BA42141.. 51 16 ............ Bypass paper feed unit pickup roller 55FA42330 .. 51 9 .............. Cassette backstop ...........................25BA47540.. 73 4 .............. CCD.................................................55TA-6400... 21 1 .............. Charge corona assembly (7055)......55WA-2500.. 39 1 .............. Charge corona assembly (7065)......55FA-2501... 39 1 .............. Charge corona cleaner motor ..........25SA80040.. 39 2 .............. Charge corona plate (grid?) .............25SA25080.. ............. 150K Charge corona wire .........................55FA25012 .. 39 14 .... 150K Charge corona wire cleaning block A .25SA-2531 .. ............. 150K Charge corona wire cleaning block B .25SA-2541 .. ............. 150K Circuit breaker (7055) ......................25AA88461.. 133 6 ............ Circuit breaker (7065) ......................25AA88460.. 133 6 ............ ©

PART DESCRIPTION PART NUMBER MAN LOC YIELD Cleaner unit idle gear.......................55FA77070 .. 37 5 ...... 150K Cleaner unit toner collector roller assembly (7055)..................55WA-2040.. 37 2 ............. Cleaner unit toner collector roller assembly (7065)..................55TA-2040... 37 2 ............. Control board (7055)........................55WA-9010.. 135 16 ......... Control board (7065)........................55TA-9010... 135 16 ......... DC power supply .............................55FA84512 .. 7 33 ............. Developer ............................................................. ............. 150K Developer motor (7055) ...................55WA80070. 29 12 ........... Developer motor (7065) ...................55FA80070 .. 29 12 ........... Developer suction filter (also called toner filter) .................540073070... 131 15 .. 300K Developer unit (7055) ......................55WA-3000.. 43 1 ............. Developer unit (7065) ......................55FA-3002... 43 1 ............. Developer/toner sensor....................25SA88030.. 43 10 ........... DF-312 clutch ..................................120A82010 .. 19 10 ........... DF-312 clutch ..................................120A82020 .. 19 15 ........... DF-312 conveyance roller (2; ribbed)...120A45820 .. 15 5 ............. DF-312 fan.......................................129H80030 .. 9 21 ............. DF-312 micro switch ........................129H85011 .. 19 3 ............. DF-312 motor (cylindrical; horizontal)...129H80020 .. 19 16 ........... DF-312 motor (square) ....................129H80011 .. 9 1 ............... DF-312 open/close cover actuator ...120A10170 .. 5 7 ............... DF-312 photo sensor .......................120A85520 .. 7 9 ............... DF-312 photo sensor .......................129A85520 .. 17 11 ........... DF-312 photo sensor .......................120A85550 .. 19 25 ........... DF-312 read sensor .........................129H85540 .. 9 18 ............. DF-312 resist roller ..........................129A45590 .. 5 13 ............. DF-312 roller (3 on shaft).................120A45240 .. 5 14 ............. DF-312 sensor ................................129H85510 .. 11 26 ........... DF-312 sensor A .............................129H85510 .. 17 8 ............. DF-312 sensor assembly .................120A85530 .. 17 6 ............. DF-312 sensor flag ..........................120A73020 .. 7 8 ............... DF-312 separator pad assembly......120A-4580 ... 17 2 ............. DF-312 tray board............................129H88010 .. 21 11 ........... DF-312 tray sensor ..........................120A85520 .. 21 9 ............. DF-312 tray sensor actuator ............129H40051 .. 21 10 ........... Document feeder board (on machine) .55FA-9620... 7 5 ............... Door switch ......................................25SA86010.. 7 30 ............. Door switch ......................................25SA86010.. 11 10 ........... Drum ..................................................................... ............. 300K Drum cleaner blade .........................25SA-2060... 35 11 .... 150K Drum motor (7055) ..........................55WA80080. 31 2 ............. Drum motor (7065) ..........................55FA80080 .. 31 2 ............. Drum separator claw (3) ..................55FA-2031... 33 30 .... 300K Duplex actuator................................25SA50450.. 93 14 ........... Duplex actuator................................25SA50461.. 97 17 ........... Duplex clutch (1)..............................55FA82211 .. 99 24 ........... Duplex clutch (2)..............................25SA82221.. 99 6 ............. Duplex conveyance sensor..............70085510..... 97 12 ........... Duplex drive clutch ..........................55FA82211 .. 31 27 ...........

2003 Knight Business Systems Ltd. – 81 Buffalo Avenue, Medford, NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

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INTRAVIA’S SERVICE GUIDE TO COPIERS TENTH EDITION

KONICA 7055 / 7065 PART DESCRIPTION PART NUMBER MAN LOC YIELD Duplex fan (2).................................. 55TA80550.. 99 20............ Duplex motor (7055)........................ 55WA80210 99 3.............. Duplex motor (7065)........................ 55FA80210.. 99 3.............. Duplex photo interrupter (4)............. 540085510 .. 97 14............ Duplex resist actuator...................... 540041112 .. 97 21............ Exposure lamp ............................... 55TA83010.. 23 9.............. Exposure lamp board ...................... 55TA83510.. 23 1.............. Fan (2)............................................. 55FA80540.. 7 23.............. Fan (2)............................................. 55FA80540.. 131 2............ Fan (paper exit) ............................... 55TA80550.. 17 7.............. Fan (reverse area; 2)....................... 55TA80550.. 91 10............ Fan (that has ozone filter on it)........ 55FA80520.. 131 9............ FS-106 exit roller ............................. 122H48250.. ............. 150K FS-106 swing roller ......................... 12QR50650. ............. 150K FS-106/108 staple cartridge ............ 12QRK001 .. ............. 150K FS-108BM conveyance roller .......... 122H45250.. ............. 150K FS-108BM exit roller........................ 122H48250.. ............. 150K Fuser cleaning roller ........................ 25SA53200 . 81 4...... 150K Fuser drive gear .............................. 544077201 .. 79 2.............. Fuser exit actuator........................... 55TA53250.. 85 27............ Fuser exit sensor............................. 70085510 .... 85 23............ Fuser exit sensor............................. 540085510 .. 85 26............ Fuser gear; 19t ................................ 25BA77191 . 81 16............ Fuser gear; 24t ................................ 55TA77041.. 81 10............ Fuser gear; 25t ................................ 25SA77150 . 81 8.............. Fuser gear; 27t ................................ 55TA77030.. 81 17............ Fuser heat lamp 1 (in heat roller) .... 55TE83030.. 79 16............ Fuser heat lamp 2 (in heat roller) .... 55FE83040.. 79 17............ Fuser heat lamp 3 (in pressure roller) .. 55FE83050.. 79 11............ Fuser heat roller .............................. 55FA53193.. 79 14.... 300K Fuser heat roller bearings (2) .......... 45407540 .... 79 4...... 450K Fuser heat roller bushings / heat sleeves (2) ........................... 454503391 .. 79 5...... 300K Fuser heat roller separator pawl (6) 25SA53151 . 85 16.... 300K Fuser oil pad.................................... 55FA-5350 .. 83 13.... 150K Fuser oil roller D .............................. 55FA53130.. 81 2...... 150K Fuser pressure roller ....................... 55FA53200.. 79 10.... 450K Fuser pressure roller bearings (2) ... 25BA76030 . 79 9...... 450K Fuser pressure roller separator pawl (3) 25BA53330 . 85 14.... 450K Fuser regulation belts (2-outer) ....... 55TA53550.. 81 22............ Fuser regulation belts (3-inner) ....... 50BA48221 . 81 23............ Fuser thermistor assembly .............. 25SA-5460 .. 85 12............ Fuser thermistor assembly .............. 25SA88440 . 85 5.............. Fuser thermal switch ....................... 25BA88470 . 85 20............ Fuser thermal switch ....................... 25SA88420 . 85 17............ Fuser unit (7055) ............................. 55WE-5300 . 79 1.............. Fuser unit (7065) ............................. 55TE-5300 .. 79 1.............. High voltage power supply (large one) 25SA84024 . 67 7.............. High voltage power supply (small one) 55FA84010.. 131 4............ Laser area dust proof filter............... 55TA-6940 .. 17 6...... 300K Laser motor ..................................... 25SA-6730 .. 25 5.............. Laser unit (7055) ............................. 55TA-6503 .. 25 1..............

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PART DESCRIPTION PART NUMBER MAN LOC YIELD Laser unit (7065) .............................55TA-6500... 25 1.............. Operation panel assembly (7055)....55WE-7000 . 11 1.............. Operation panel assembly (7065)....55TE-7001... 11 1.............. Operation panel board (with ROMS; 7055) ......................55WE-9021 . 15 11 ............ Operation panel board (with ROMS; 7065) ......................55TE-9021... 15 11 ............ Operation panel board (with switches; 7055) ...................55TA-9141... 15 5.............. Operation panel board (with switches; 7065) ...................55TA-9030... 15 5.............. Operation panel image process board.55TA-9500... 7 1................ Ozone filter K...................................55FA73010.. 131 10 .. 150K Paper feed unit (7055) .....................55TA-4002... 49 1.............. Paper feed unit (7065) .....................55TA-4000... 49 1.............. Paper feed unit actuator .................55TA40090.. 51 26 ............ Paper feed unit actuator (2) .............25SA40530.. 51 30 ............ Paper feed unit clutch......................25SA82021.. 51 1.............. Paper feed unit clutch......................55FA82032.. 57 14 ............ Paper feed unit clutch (2) ................55FA82040.. 57 2.............. Paper feed unit double feed prevent roller ................................25SA40960.. 53 8...... 450K Paper feed unit double feed prevent roller ................................25SA40960.. 55 24 .... 450K Paper feed unit double feed prevent roller ................................55FA42340.. 49 23 ............ Paper feed unit elevating motor (7055) 55FA-4171... 59 13 ............ Paper feed unit elevating motor (7065) 55FA-4170... 59 13 ............ Paper feed unit paper detect actuator 25SA40530.. 53 34 ............ Paper feed unit photo interrupter (1)...55AA85520.. 61 17 ............ Paper feed unit photo interrupter (8) ...540085510 .. 51 19 ............ Paper feed unit pickup roller ............540040562 .. 51 24 .... 450K Paper feed unit pickup roller ............25AA40011.. 53 21 ............ PCL (pre charge lamp; 7055) ..........55WA-9120 . 39 3.............. PCL (pre charge lamp; 7065) ..........5400-9120 ... 39 3.............. Photo interrupter..............................540085510 .. 7 28.............. Platen glass .....................................55GA61501 . 9 3................ Power supply switch assembly ........25SA-8301 .. 11 5.............. PTL (pre transfer lamp assembly) ...5400-9130 ... 67 16 ............ Registration roller; 2nd paper feed unit resist roller; lower ............................................55TA41050.. 65 16 .... 450K Registration roller; upper .................55FA41061.. 65 18 .... 450K Reverse area board.........................55TA-9040... 91 12 ............ Reverse area conveyance photo sensor 70085510 .... 91 11 ............ Reverse area detect actuator ..........25SA50461.. 91 13 ............ Reverse area motor (round) ............55TA80110.. 93 18 ............ Reverse area motor (square)...........55TA80120.. 93 20 ............ Reverse area photo interrupter........540085510 .. 91 6.............. Reverse area resist actuator............540041112 .. 91 8.............. Scan cable (2) .................................55TA61190.. 17 15 ............ Scan motor ......................................55FA-6910... 19 16 ............ Separator corona wire cleaning block..25SA-2640 .. 41 16 .... 150K Suction fan.......................................25SA80531.. 71 17 ............

2003 Knight Business Systems Ltd. – 81 Buffalo Avenue, Medford, NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

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INTRAVIA’S SERVICE GUIDE TO COPIERS TENTH EDITION

KONICA 7055 / 7065 PART DESCRIPTION PART NUMBER MAN LOC YIELD Toner empty sensor.........................540088030 .. 47 25 ............ Toner filter (also called developer suction filter) ...540073070 .. 131 15 .. 300K Toner guide roller.............................55TA-2041... ............. 150K Toner motor .....................................25SA-1650 .. 29 11 ............ Toner supply motor..........................25SA-3291 .. 47 5 .............. Toner supply unit (7055)..................55TE-3204... 45 1 .............. Toner supply unit (7065)..................55TE-3200... 45 1 ..............

DIAGNOSTICS AND SIMULATIONS TROUBLE CODES E46-0: Board problem; image processor or laser drivers 1 or 2. E46-1: Image Processing Board. E46-2, -3: FIFO error in E-RDH; RDH processor board. E46-5: RDH processor board. E46-6: E-RDH problem. RDH processor board. E46-7: RDH processor board. E46-8: INDEX sensor board or laser driver board 1 or 2. E46-9: RDH processor board. D46-10: RDH processor board. E46-11: Parameter error; RDH processor board. E46-12: Compression error; RDH processor board. E46-15, -16, -17, -20: Image processing board. E46-24, -25: Exposure lamp, inverter board, AD converter board, image processor board, or control board. E47-1, -2, -3, -4, -5, -6: Image process board, laser correct motor or control board. E60-3: ADF board or control board. E67-1, -2, -3: ADF problem; any of three sensors, control board or ADF control board. E70: Communication problem between machine and finisher; finisher board. E77-1: Finisher roller shift problem; roller motor or sensor. E77-2: Finisher tray up/down problem; motor or upper limit sensor. E77-3: Finisher register plate problem; matching plate motor or sensor. E77-4: Finisher exit roller problem; motor or sensor. E77-5: Finisher exit problem; motor or sensor. E77-6: Stapler problem; motor or transfer home sensor. E77-11, -12: Stapler home sensor or motor. F18-1: Upper paper feed lift problem. F18-2: Lower paper feed lift problem. F18-3: LCT lift problem. F18-4: LCT lift problem. F18-5: LCT lift problem. F22-1: Charge corona cleaner problem.

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PART DESCRIPTION PART NUMBER MAN LOC YIELD Transfer corona cleaner motor.........25SA80101.. 41 2 ............. Transfer corona wire cleaning block 25SA-2630... 41 14 .... 150K Transfer/separator corona assembly (7055)...........................................55TE-2602... 41 1 ............. Transfer/separator corona assembly (7065)...........................................55TE-2600... 41 1 ............. Transfer/separator corona wires (3).25SA26120.. ............. 150K Transport belt (in conveyance unit)..25SA45070.. 69 18 ...........

F22-2: Transfer/separator corona cleaner problem. F28-1: Charge corona problem. F28-2: Transfer corona problem. F28-3: Separator corona problem. F34-1: High fuser temperature or bad thermistor. F34-2: High fuser temperature. F34 codes must be reset using 25 mode, Soft switch 3-1, 3-2, 3-3

or 3-4.” Set to “0”. Go to 25 mode for exact procedure. F35-1: Low fuser temperature or open thermistor. F35-2: Low fuser temperature. F35 codes must be reset using 25 mode, Soft switch 3-1, 3-2, 3-3 or 3-4.” Set to “0”. Go to 25 mode for exact procedure.F36-1: Low fuser temperature. F36-2: Low fuser temperature or open thermistor. F36 codes must be reset using 25 mode, Soft switch 3-1, 3-2, 3-3 or 3-4.” Set to “0”. Go to 25 mode for exact procedure.F37-1: Lower fuser roller temperature too high. F37-1: Low fuser temperature. Must be reset using 25 mode, Soft switch 3-1, 3-2, 3-3 or 3-4.” Set to “0”. Go to 25 mode for exact procedure.F41-1: Scan return problem. E41-2: Scan return problem having to do with ADF home position. E41-3: Scan home problem. E41-4: Glass detector problem. E41-5: Scan stop position can’t be adjusted. F51-1: Developer control board F51-2: Main motor or main board. F51-3: Toner motor or main board. F51-4: Developer drive motor or main board. F51-5: Drum drive motor or main board. F51-6: Laser motor, laser motor board or main board. F51-7: Duplex motor or main board. F51-9: Scan motor or scan motor board. F52-1: Cooling fan. F52-2: Suction fan. F52-3: Developer suction fan.

2003 Knight Business Systems Ltd. – 81 Buffalo Avenue, Medford, NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

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INTRAVIA’S SERVICE GUIDE TO COPIERS TENTH EDITION

KONICA 7055 / 7065 Trouble Codes - continued F52-4: Optics fan. F52-5: E-RDH cooling fan. F52-6: Laser cooling fan. F52-8: Duplex fan1. F52-9: Duplex fan 2. F52-10: DC power supply fan. F52-11: Exit fan 2. F52-12: Exit fan 2. F56-2: Operation panel communication problem; operation board 1 or control board. J10-1, -2, -4: Bypass jam. J11-1, -2, -3, -4: Tray 1 jam. J12-1, -2, -3, -4: Tray 2 jam. J13-1, -2, -3, -4: Tray 3 jam. J14-1, -2, -3, -4: Tray 4 jam J15-1, -2, -3, -4: LCT jam.. J16-0: Jam in machine. J17-1, -3, -4, -5, -6: Jam in machine or in duplex.

J19-1, -2: LCT jam. J21: Drum wrap jam. J30: Jam in registration area. J31: Exit jam. J32: Exit jam. J33-1, -2, -3, -4: Duplex jam. J61-0, -1: ADF opened during run, or other ADF jam. J62-1, -2, -3, -4, -5: ADF jam. J63-0, -1, -2, -3, -4, -5, -6, -7: ADF exit jam. J65-0, -1, -2, -3: ADF jam. J72-16 thru J72-31: Finisher jam. J72-81, -82, -83: Stapler jam. J73-01, -02, -05, -06: Finisher jam. J92: Duplex jam. J93: Duplex jam. J94: Duplex exit jam. J95: Duplex exit jam. J96: Duplex jam.

KRDS-FJo: Initialize KRDS and complete byte 33-bit 0. KRDS-FJ1: Initialize KRDS and complete byte 33-bit 0. KRDS-PJ2: Check modem is on and cable connected. KRDS-FJ3, -4: Check memory dipswitch and turn back on. KRDS-PJs: Set to byte 40-bit0 copy and byte 39 bit 5 copy enable. Unlock immediate stop. SIMULATIONS To change from mode to mode (such as “P” to “25,” or “36” to “47,” do the following: Hold “P” until “Enter 4-digit password to change” displays. Enter 9272 and press “Start.” Mode changing screen will appear. Press the number of the mode you want. After completion, press “Basic screen.” Turn power off and back on. "P" Functions To use each of these, with power already on, press and hold the "P" button. The "P" screen will appear. Press the number of the screen you want, using number keys. Press "Print" to check the existing data. Factory service manual does not say that these can be changed or adjusted in this mode. I suspect they can, but there is no procedure supplied. Press Print key to check item. Press stop/clear when finished. Shut power (this may lock it in, or it might exit the mode; not explained.) 0: Printer count. 4: Developer count. 8: Density shift (contrast.) 1: Total count. 5: Density shift (text/photo.) 9: User data; copy count & limit for each password; copy count for 2: PM count & PM start date. 6: Density shift (text only.) each size. 3: Drum count. 7: Density shift (photo only.) "25 Mode": To enter this mode, turn off power. Press the "2" and "5" keys and hold them down. While they are held down, turn on power. Select the screen you want. The display will be similar to this. 1: software switch setting . 6 Password setting 2: Paper size setting......... 7 Phone number setting 3: PM count/cycle ........... 8 MC serial number 4: Data collect................... 9 ROM version 5: Parts count ................... 10 KRDS set

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2003 Knight Business Systems Ltd. – 81 Buffalo Avenue, Medford, NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

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INTRAVIA’S SERVICE GUIDE TO COPIERS TENTH EDITION

KONICA 7055 / 7065 25 Mode - continued For PM (item 3): Select, then select "PM count reset" or "PM cycle reset." To reset PM count, select "Yes." Then select "PREVIOUS SCREEN" to lock in and exit that screen. To change PM cycle, select "PM cycle set." Current setting will display on the left. What you enter will display on the right. Enter the first 3 digits (for 125,000, enter 1, 2, 5.) ." Then select "PREVIOUS SCREEN" to lock in and exit that screen. Data collection: This is the "Data" number of copies, prints or originals through various components & accessories. We will only list the most common. 1 is RADF. 2 is jams. 3 is copies in each mode. 4 is "F" trouble codes. 5 is "E" trouble codes. Parts count: This lists the number of copies/pages produced by various components and consumables, and can be reset. You can select a "copy limit" on the item with "limit setting" by pressing "Set." Select the item, and use "Count Clear" to reset the count. In some cases, the machine will display the need to replace the item if so programmed. You can enter the parts name on the part name setting screen, by spelling it out. Phone number: This is where you would enter your phone & fax number so that the customer will be prompted to call you when service is needed. These will display on the customer's screen. Enter with number keys on screen. It must be 16 digits. Use hyphen (-) key to fill in as needed. Press “SET” to lock in. Be sure to press “Next setting” or the number will not lock in. Softswitch/Dipswitch setting procedure: select switch number with left/right arrow keys (). Select bit number of switch with up/down arrow keys. Select on with “1.” Select off with “0.” Press “Previous screen,” to end. Item 1 (Softswitches) are listed as DIPSW. DIPSW BIT IF set to 0 IF set to 1 1 0 Run without key counter Jam if key removed 1 1 11x17 counted as 1. 11x17 counted twice 1 2 Will stop when stapled sheets limit Will not stop at staple limit. reached. 1 3 Maximum number of sheets to be stapled. If 3 is set to 0 & 4 is set to 0=50. If 3 set to 1 & 4 set to 0=45. If 3 is set to 0 and 4 is set to 1 = 40. If both at 0=50. If both at 1=35. 1 4 1 5 Sensor failure. Various sensitivity settings. Service manual required. 1 6 1 7 F/E select (F cannot be replaced with E, F/E select (F can be replaced with E, except for fusing.) except for fusing.) 2 0 Finisher. If both set to 0, nothing is set. If 0 is set to 1 and 1 is set to 0= face down output. If 0 is set to 0 and 1 is set to 1= face up output. Now, what could be more confusing than this? 2 1 2 2 No jam display. Jam display. 2 3 Auto charge cleaning. No auto charge cleaning 2 4 Auto t/s cleaning. No auto t/s cleaning. 2 5 Finisher over stack sensing. No finisher sensing. 2 6 No password necessary for 25, 36, 47 Password necessary (9272.) modes. 2 7 No A series paper. Select "A" (Europe.)

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2003 Knight Business Systems Ltd. – 81 Buffalo Avenue, Medford, NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

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INTRAVIA’S SERVICE GUIDE TO COPIERS TENTH EDITION

KONICA 7055 / 7065 Dip switches - continued BIT IF set to 0 IF set to 1 DIPSW 3 0 Not used. 3 1 F34 condition. Reset F34. 3 2 F35 condition. Reset F35. 3 3 F36 condition. Reset F36. 3 4 F37 condition. Reset F37. 3 5 Same as 1-0 for printer. Same as 1-0 for printer. 3 6 Clear confirmation. No clear confirmation. 3 7 Status screen off. Status screen on. 4 0 Toner level replenishing. If 0 set to 1 and 1 set to 0, happens at 1000 copies. If 0 set to 0 and 1 set to 2, at 2K. if both set to 0, at 100 copies. If both set to 1, at 3K. 4 1 4 2 Country (destination): 2 & 3 set to 0 = Japan. 2 set to 1 and 3 set to 0 = USA. 2 set to 0 and 3 set to 1 = Europe. 4 3 4 4 Not used. 4 5 No reserve memory at start. Reserve memory. 4 6 Laser slow speed timing. If 6 & 7 both set to 0, its 15 seconds. If 6 set to 1 and 7 set to 0, 30 seconds. If 6 set to 0 and 7 set to 1, 60 seconds. If both set to 1, 120 4 7 seconds. 5 0 F4 size settings. See service manual. 5 1 5 2 All horizontal paper line (Japan.) Horizontal for bypass. 5 3 Laser Pre-rotation timing. If 3 is 0, 4 is 0, 5 is 0= no preliminary rotation. If 3 is 0, 4 is 1, 5 is 0= 11,000 rpm. If 3 is 1, 4 is 1, 5 is 0=8,000 rpm. If 3 is 1, 4 is 0, 5 is 0= 5 4 14000rpm. If 3 is 0, 4 is 0 and 5 is 1= stop. 5 5 5 6 Lead edge erase for ADF. If 6 & 7 are both 0= 2millimeters. If 6 is 0 and 7 is 1=4mm. If 6 is 1 and 7 is 0=3mm. If both 1s=5mm. 5 7 6 0 6-0 thru 6-3 are for separator claw timing. Service manual required to explain. General rule of thumb is the more 0s, the lower the value (0 mm). The more 1s the 6 1 higher the value (75mm max.) 6 2 6 3 6 4 6-4 thru 6-7 are for separator claw off timing. Service manual required to explain. General rule of thumb is the more 0s, the lower the value (50 mm). The more 1s 6 5 the higher the value (125mm max.) 6 6 6 7 7 0 Toner replenish; no stop function. Toner replenish: stop function. 7 1 Toner replenish stop when job ends. Toner stops at set interval. 7 2 Number of copies after toner needed display. If 2 & 3 set to 0=100. If 2 set to 0 & 3 set to 1 =2,000. If 2 set to 1 & 3 set to 0=1,000. If both set to 1= 3,000. 7 3 7 4 Size select in APS mode for small sized originals. See factory manual. 7 5 7 6 Cannot adjust LCD contrast. Can adjust LCD contrast. 7 7 Full auto screen. Not full auto screen. 8 0 Rectangle non-image erase. Slanted original compensation. 8 1 Fixed magnification Ratio prohibited. Fixed magnification not prohibited. 8 2 Can copy when due for PM. Cannot copy when due for PM. 8 3 Not 8 1/2 x 11R APS (Japan) 8 1/2 x 11R APS (Japan) 8 4 Tray select in APS mode. See factory service manual. 8 5 8 6 8 7 25 mode data correction. ©

2003 Knight Business Systems Ltd. – 81 Buffalo Avenue, Medford, NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

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INTRAVIA’S SERVICE GUIDE TO COPIERS TENTH EDITION

KONICA 7055 / 7065 Dip switches - continued BIT IF set to 0 IF set to 1 DIPSW 9 0 This is the copy limit. There are many settings. Here are a few. If all are set to 0 (90, 9-1, 9-2, 9-3) there is no limit. If 9-0 is set to1, 9-1 is set to 0, 9-2 is set to 0, and 9 1 9-3 is set to 1, the limit is 99 copies. 9 2 9 3 9 4 9-4 thru 9-7 are used to set normal or fine modes. Factory manual is required for this, and includes warnings about some jobs requiring too much memory if 9 5 attempted in fine mode. 9 6 9 7 10 0 10-0 thru 10-3 are for setting daylight savings time. Refer to factory service manual. 10 1 10 2 10 3 10 4 Display "A" Display 1.00 10 5 Guidance display on screen. Machine status display on screen. 10 6 No icons on 3rd line. Display icons on 3rd line. 11 0 Tray screen ok key display. No tray screen ok key display. 11 1 Magnification screen ok display. No Magnification screen ok display. 11 2 Density screen ok display. No density screen ok display. 11 3 Copy mode ok key display. No Copy mode ok key display. 11 4 Short select time without ok. Long select time without ok. 11 5 No direct selection menu screen. Direct selection menu screen. 11 6 No tray icon display. Tray icon display. 12 0 12 -0, 12-1 & 12-2 are for gamma reset when copier is run continuously. 12 1 If 12-0 is set to 0 and 12-1 is set to 1=3000. If 12-0 set to 1 and 12-1 set to 0 =4000. If both set to 0 = 2000. If both set to 1=5000. 12 2 12 3 Sets the number to disable (?) copying when PM is called for. 12-3, 12-4 and 12-5 all at 0 = 1000 copies. 12-3 at 1, 12-4 & 12-5 at 0 =2000. 12-3 at 0, 12-4 at 1, 12-5 12 4 at 0=3000. 12-3 at 1, 12-4 at 1, 12-5 at 0=4000 12-3 at 0, 12-4 at 0, 12-5 at 1 = 12 5 5000. 12 6 KRDS not connected. KRDS connected. 12 7 Close finish screen by pressing folder key. Finish screen closes automatically. 13 0 Normal. Isolate tray 1. 13 1 Normal. Isolate tray 2. 13 2 Normal. Isolate tray 3. 13 3 Normal. Isolate tray 4. 13 4 Normal. Isolate tray 5. 13 5 Normal. Isolate duplex unit. 13 6 Not used. 13 7 Not used. 14 0 Not used. 14 1 No exit to sub-tray in non-sort. Exit to sub-tray in non-sort. 14 2 Variable magnification APS enabled. Variable magnification APS not enabled. 14 3 Don’t select consolidated operation in print. Select consolidated operation in print 14 4 Don’t select arbitrary tray operation in print. Select arbitrary tray operation in print. 14 5 Not used. 14 6 Not used. 14 7 Not used.

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2003 Knight Business Systems Ltd. – 81 Buffalo Avenue, Medford, NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

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INTRAVIA’S SERVICE GUIDE TO COPIERS TENTH EDITION

KONICA 7055 / 7065 Dip switches - continued BIT IF set to 0 IF set to 1 DIPSW 15 0 Change tray search sequence. Search by destination if all at 0. Search from tray 1 if 15-0 at 1, 15-1 at 0 and 15-2 at 0. Search from tray 2 if 15-0 at 0, 15-1 at 1, 15-2 15 1 at 0. Search from tray 3 if 15-0 at 1, 15-1 at 1, 15-2 at 0. Search from tray 4 if 15-0 15 2 at 0, 15-1 at 0, 15-2 at 1. Search from tray 5 if 15-0 at 1, 15-1 at 0, 15-2 at 1. 15 3 Display universal tray size. Special. 15 4 Change platen memory read order N to 1. Change platen memory read order 1 to N. 15 5 Taiwan B series size for 25 mode tray. Taiwan K series size for 25 mode tray. 15 6 Taiwan B series size. Taiwan K series size. 15 7 Dual prohibition off. Dual prohibition on. 16 0 Platen size detect destination. Platen size detect ab & inch. 16 1 Not used. 16 2, 3, Platen original size minimum detect (see 4, 5 manual.) 16 6 Don’t stop if toner empty. Stop if toner empty. 16 7 Thin line reproducibility normal. Thin line reproducibility smoothing. 17 0 Total count start date off. Total count start date on. 17 1&2 Trail edge erase amount (See manual.) 17 3 47-15-01 data collect counter enable. 47-15-01 data collect counter disable. 17 4 Not used. 17 5 Job offset off. Job offset on (with finisher.) 17 6 Not used. 17 7 Recover when key counter removed. No recovery if key counter removed. 18 0 Don’t set tandem mode with auto button. Set tandem mode with auto button. 18 1 Don’t display 47-94 data. Display 47-94 data. 18 2&3 See manual. Auto non-image area erase mode threshold value selection. 18 4 Counts C (K.) No count of C (K.) 18 5 Not used. 18 6 ADF book copy off. ADF book copy on. 18 7 Not used. 36 Mode: This is an adjustment mode. To enter, turn off power. Hold down the "3" & "6" keys while turning on power. A screen similar to this will display. Press the number of the one you want. 1: Process adjustment 2: Image adjustment 3: Running test 4: Test pattern output mode 5: Test pattern density mode Enter the data you want. Use up/down arrows to select if more than one screen choice is available. Enter what you want and press "Set" to lock in (if set displays, it might not, according to the factory manual.) Press "Previous Screen" to lock in and end. Shut power to end 36 mode.

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2003 Knight Business Systems Ltd. – 81 Buffalo Avenue, Medford, NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

42

INTRAVIA’S SERVICE GUIDE TO COPIERS TENTH EDITION

KONICA 7055 / 7065 36 Mode - continued 1: Process adjustment. Charge grid (value printed on drum flange.) Measure to ground. Read in “HV Adjustment” screen. Select “grid voltage” with up/down arrow keys. Press “Start” to test. Change value as needed with number keys. Press “set” to lock in. Shut power to end. Transfer current. Separation (AC) current. Apparently, these can also be adjusted, using the same procedure, but are not Separation (DC) current. described in the service manual Developer bias. 2 L-detecting adjustment. L-detecting adjustment: Do when installing or replacing developer. Select Press “Start.” Machine will run for about 5 minutes, stirring and calibrating developer and message will change from NOW to FIN. Press “Previous Screen.” Laser adjustment. 9 adjustment items. Select with up/down arrows. See service manual (pages 6-56 through 6-59.) Recall standard data. Press “YES” to set all process adjustments back to factory default. Scale plate position auto adjustment (if read position rear plate was moved by mistake.) Select 1. Make sure nothing is on glass. Load 11x17 in tray 1. Set to 100% magnification. Press “Store.” Will adjust automatically. Press “C” while holding “P” to end and return to adjust screen. If plate is out of position, loosen three screws to adjust. Lead edge value should be -79 to +80. trail edge to lead edge value is +3 to -6. 2: Image adjustment. Magnification adjustments Drum clock adj. printer is vertical magnification (lead edge to trail edge magnification) for printer. Drum clock adj. platen copy is vertical magnification (lead edge to trail edge magnification) for copy from platen. Horizontal adjustment (side to side adjustment in copy mode.) Drum clock adj. RADF copy adjusts lead edge to trail edge magnification (RADF speed) in ADF mode. For all magnification adjustments, select item on screen, press “Copy Screen.” Print out test pattern 16. Use 11x17 paper and this test chart to Measure with ruler. To return to adjust screen, hold “C” while pressing “P.” Change value with number keys. Press “SET.” Try again and check results. RADF adjustment. In Image adjustment screen, select your adjustment, by pressing the number key. 1: Density adjustment. Place white paper on glass. Press “Store.” “FIN” will display when done. 2: Original size adjustment. Select original size with up/down arrow keys. Set that original on RADF. Press “Start.” “FIN” will display when done. 3: Sensor sensitivity adjustment. Select. Press “Start.” “FIN” will display when done. Centering adjustment. Used for trays 1-5 and bypass. Select with up/down arrow keys. After selecting, press “Copy screen.” Check for each feed station, including duplex. Platen density: Not field adjustable. Recall standard data: Sets all back to factory default. Timing adjustment (in image adjustment mode.) Select number. Select adjustment item with up/down arrow keys. Make 11x17 copy of test pattern 16. To go back to adjustment screen, hold “C” while pressing “P.” Change value with number keys. Press “Set.” These adjustments are done for each paper feed station, duplex, etc. “All” can be selected to apply same adjustment to all of them for paper feed loop adjustment. 1: Restart timing adj. 2: Paper feed loop adjustment 3: Lead edge timing adjustment (lead edge registration.) 4: Opt. brake position auto adjustment (not field adjustable.) 5; Optical brake adjustment (not field adjustable.) 6: Optical brake auto adjustment (not field adjustable.) 7: RADF registration loop adjustment. 8: RADF lead edge timing adjustment.

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2003 Knight Business Systems Ltd. – 81 Buffalo Avenue, Medford, NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

43

INTRAVIA’S SERVICE GUIDE TO COPIERS TENTH EDITION

KONICA 7055 / 7065 36 Mode - continued 3: Running test mode. 1: Intermittent: after first copy, a copy every ½ second. 2: Paper less intermittent mode. 3: Paper less mode. 4: Paperless continuous mode. 5: Same as 4, plus optics scan and automatic tray change 4: Test pattern mode. Various test patterns. Select pattern, press “SET.” Press “Copy screen” to make test pattern. To change to a different pattern, press “C” while holding “P” and repeat procedure. You can, apparently, print out a service data test pattern that may help troubleshooting. Here are the inputs for the test pattern and what it refers to. 40: Field monitor codes 41: Copy limit for replacement parts 42: Copy limit for replacement parts 43: ADF original count 44: Jams for each jam code 45: Copies in each mode 46: Service calls of each “F” code 47: Service calls of each “E” code 5: Test pattern density setting. Set the density for the test patterns in the above test. 0 is white. 255 is black. 47 Mode: To enter this mode, turn off power. Press "4" & "7" while turning on power. “ I/O check mode” will show in display. Inputs: These are signals, such as from switches and sensors. They go to the main board. When checking inputs, you will activate the device (switch, sensor etc.) and watch the display to see if it changes from "L" to "H.” or from "H" to "L.” If it does, the item is working. Outputs: These are items that are operated, such as motors, lamps, solenoids, etc. When testing an output, you will press the "Start" button to test the item. Note: That the same procedure is used for inputs and outputs. Use the number keys to enter the input or output. If an input and output have the same code number, that does not mean that they are related. You can activate a sensor for an input, and without even changing codes, press print to test something. They are two different types of tests. To end a test: press “stop/clear.” To exit 47 mode, shut power. Multi-mode: This allows you to do more than one test at the same time. Use the following procedure for multi-mode testing. After entering the code number, press “P” button. (-) will show in the display. Enter the multi-mode number (other code you want to use.) That code will flash in the display. Press "P." Press "Copy." Run your test. Shut power t o end and escape.

Cross Reference Information on All Copiers Is Listed In The Front Of The 10th Edition.

Updates and corrections are posted at our website (www.intravia.com).

©

2003 Knight Business Systems Ltd. – 81 Buffalo Avenue, Medford, NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

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INTRAVIA’S SERVICE GUIDE TO COPIERS TENTH EDITION

KONICA 7055 / 7065 47 Mode - continued INPUTS Code Multi-mode available? 001 002 003 004 005 007 008 009 010 Yes 012 016 019 020

Yes Yes Yes Yes

022 023

Yes Yes

024 030

Yes Yes

060

Yes

076

Yes

080 082 085

Yes

OUTPUTS Code Multi-Mode Available? 000 001 002 Yes 003 Yes 004 Yes 005 006 Yes 007 Yes 008 009 010 011 Yes 013

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Description

H

L

Toner level detection. Internal machine temperature Fuser thermistor 1 Fuser thermistor 2 Machine internal humidity. Dmax MONI signal Dmax signal Drum jam signal. Paper detect at sensors ps11, ps12, ps13, ps15, ps140, ps141 Paper detect at sensors ps16, ps17, ps142, ps143 Paper size signals for cassettes. Pre-try detect for PS20, ps21, ps200, ps210 Resist sensor, feed sensor, optics sensor, LCT sensors (2) Paper exit sensor Interlocks: right side, LCT right side, left side, fuser lever. Pre try signal. Up & low paper feeds, LCT Optics sensors: TMG, shading, return, resist, APS timing, Center sensor, overrun. ADF open/close interlock. ADF reverse interlock. ADF paper sensors, size detect sensors. Finisher I/O check: PS2- PS9, PS11- -PS22, MS1 (stapler interlock,) Stapler ready (PS-25.) Duplex interlock. Duplex paper detect sensors PS151-PS303. Paper feed reversal sensors PS30-306.

Ok

Low

Deactuated

Actuated

Deactuated Actuated See service manual See service manual Deactuated Actuated Actuated Deactuated

Deactuated Actuated

Deactuated Deactuated

Actuated Actuated

Open

Closed

Actuated

Deactuated

Deactuated Deactuated

Actuated Actuated

Description of test

Exposure lamp Toner motor Charge corona Transfer corona Separator corona (AC) Transfer & separator coronas (DC component) Transfer & separator coronas (AC & DC components) Grid Dmax / y LED Jam LED Transfer guide plate Bias voltage Dmax level

2003 Knight Business Systems Ltd. – 81 Buffalo Avenue, Medford, NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

45

INTRAVIA’S SERVICE GUIDE TO COPIERS TENTH EDITION

KONICA 7055 / 7065 47 Mode Outputs- continued Code Multi-Mode Description of test Available? 014 y correction level adjustment. 015 Yes Process adjustment. Two sub codes: 01 will clear copy counts for each size, sheets through ADF counter, counters for each mode, jam count, F counts, E counts and adjustments error counts. 98 is KRDS initialization. 018 Dmax level adjustment & y correction level. 020 Yes Paper feed solenoids: 1 is upper cassette. 2 is lower cassette. 3 is LCT right side 1K. 4 is LCT left side 1.5K. 5 is bypass. 6 is upper pre feed solenoid. 7 is lower pre feed solenoid. 021 Yes Paper feed motors: 2 is LCT bypass speed. 3 is LCT cassette speed. 4 is LT-352. 022 Yes 1st paper feed clutch. 1 is upper cassette. 2 is lower cassette. 3 is LCT right 1K. 4 is LCT left 1.5K. 5 is bypass. 6 is upper middle cassette. 7 is lower middle cassette. 8 is LCT middle. 9 is LT-352. 023 Yes 1 is reverse gate solenoid. 2 is paper exit gate solenoid. 024 Assist drive MC. 025 2nd paper feed clutch (registration?) 026 Paper reverse exit motor. 027 Paper exit motor. 028 Conveyance up/down solenoid. 029 Separator claw solenoid. 031 Optics scan motor. 032 Yes Polygon motor (laser). 0 is 400dpi rotation. 1 is 600dpi rotation. 034 Shading correction. +AGC+AOC. 040 Yes Main motor. 041 Drum motor. 042 Yes Fan motors: 1 is main fan; 2 speeds. On is high speed. Off is low speed. 2 is optics fan. 3 is suction fan. 4 is laser fan; 2 speeds. On is high speed. Off is low speed. 5 is RDH fan; 2 speeds. On is high speed. Off is low speed. 6 is duplex fan. 7 is developer fan. 8 is exit fan (inner.) 9 is exit fan (front.) 10 is DC power supply fan; on is hi speed. Off is low speed. 043 Total counter. 045 Yes Fuser heater lamps. 1 is main heat. 2 is main heat & sub heat. 3 is main heat, sub heat and lower fuser roller lamp. 046 Yes Charge corona cleaner motor. 047 Transfer/separator corona cleaner motor. 048 Lights display. 050 Yes Sets rotation number of developer motor in 400dpi mode. 051 PCL (pre clean lamp.) 052 TSL. 053 Developer screw motor. 054 Toner replenishing (with L detect; will probably stop at correct point, without overtoning. Different than 002.) 055 Message test. 056 Compulsory return charge cleaner. 057 Compulsory return transfer/separator cleaner. 060 Yes ADF paper feed motor. 1 is forward. 2 is reverse. 3 is convey motor forward. 4 is convey motor reverse. 5 is original feed clutch. 6 is flapper solenoid. 7 is original pressure solenoid.

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2003 Knight Business Systems Ltd. – 81 Buffalo Avenue, Medford, NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

46

INTRAVIA’S SERVICE GUIDE TO COPIERS TENTH EDITION

KONICA 7055 / 7065 47 Mode Outputs- continued Code Multi-Mode Description of test Available? 075 Yes Finisher tests. 1 is conveyance drive motor. 2 is shift motor. 3 is shift motor. 4 is shift motor. 5 is tray up/down motor. 6 is tray up/down motor down. 7 is tray up/down motor with few sheets at staple mode. 8 is alignment plate motor. 9 is paper exit roller motor. 10 is paper exit roller motor; reverse. 11 is paper exit open motor/closing angle. 12 is paper exit open motor open slot transfer/open angle. 14 is stapler R motor. 16 is stapler F motor. 17 is stapler movement motor. 18 is stapler movement motor.19 is stacker entry motor. 28 is gate solenoid. 29 is sub tray paper exit solenoid. 31 is paper exit open solenoid. 32 is bypass solenoid. 33 is alignment plate motor. 34 is alignment plate motor. 35 is alignment plate motor. 41 is 2nd convey motor. 42 is 2nd convey motor exit. 43 is stapler rotate motor, vertical. 44 is stapler rotate motor, slant. 45 is decompression solenoid. 99 is tray up running mode. 080 Duplex paper feed motor. 084 Yes 1: Duplex clockwise clutch. 2: Duplex counterclockwise clutch. 3: Duplex conveyance clutch. 090 Clear PM count. 091 Clear drum count. 092 Initialize process (factory use only.) 093 Field initialization. 094 Adjustment mode list display. 095 L-detect reference value automatic adjustment. (Developer counter reset.) 096 Process complete setting (factory use only.) 097 Yes Set lighting. 113 Dmax level correction at 600dpi. 114 Gamma correct at 600dpi. 197 ADF SIMM capacity check. 198 ADF SIMM check.

Cross Reference Information on All Copiers Is Listed In The Front Of The 10th Edition.

Updates and corrections are posted at our website (www.intravia.com).

©

2003 Knight Business Systems Ltd. – 81 Buffalo Avenue, Medford, NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

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INTRAVIA’S SERVICE GUIDE TO COPIERS TENTH EDITION

KONICA 7075 Equivalent Machines: Imagistics DL750, Kyocera-Mita VI7360, Minolta Di750, Oce 3275 Profile: Digital Speed: 75 copies per minute. KONICA CONSUMABLES SUPPLY DESIGNATION STATED YIELD Toner: 1300 grams ............ 950 638 ............................... 50,000 Developer: 1500 grams ................... ............................. 500,000 Developer unit: ................... 950 640 .......................... 1,000,000 Drum ............................................... ............................. 500,000

SUPPLY DESIGNATION STATED YIELD Drum unit ............................ 950 641 ..........................1,000,000 Staples ............................... 950 764 .......................................... MA kit ................................. 960 629 .............................500,000

MINOLTA CONSUMABLES SUPPLY DESIGNATION STATED YIELD Toner: 1300 grams ...........8971-111 ............................... 50,000 Developer: 1500 grams ....8971-101 .......................... 1,000,000 Drum .............................. 8971-1291 ............................. 750,000

SUPPLY DESIGNATION STATED YIELD Staple cartridge MS-5C (FN-6, 7,100, 102, 104, 112, 500, 502, 503, 504) ...4448-121 .. 3 cartridges / 5,000 each

KONICA ACCESSORIES & OPTIONS KONICA DESIGNATION KONICA ITEM # MIN. ITEM # MIN. DESIG. Finisher (8-position)................................ FS-108 ..................................................................950 638 .................................. FN-104 Finisher (booklet).................................... FS-108B................................................................950 656 ...................................... FN-4 Post inserter (Cover inserter) ................. PPI-108 .................................................................950 636 .............................................. Finisher trim unit..................................... .............................................................................. ................................................ TMG-1 Hole punch kit......................................... .............................................................................. ................................................... PK-1 Large capacity tray (4000 sheet LCT)......... LT-401...................................................................950 637 .................................... C305L Exit tray (if no finisher)............................ .............................................................................. ..................................... 4014-1771-01 Large capacity cassette.......................... .............................................................................. ...................................................C305 Duplex unit ............................................. ADU ......................................................................Included ................................ Included Document feeder.................................... DF-313 ..................................................................Included ................................. Included Print controller ........................................ .............................................................................. ................................................ Pi7500 Copier memory: 64MB............................ MU-401 .................................................................95 0631 .................................... M64-1 Copier memory: 128MB.......................... MU-402 .................................................................950 632 .................................. M128-1 Hard disk drive ....................................... HD-102..................................................................950 630 ............................... 4675-612 Key counter (standard) ........................... U021-0020 ............................................................944 907 .............................................. Key counter (Xerox® compatible)........... U050-0120 ............................................................943 102 .............................................. 500K Maintenance Kit: includes charge wire (55VA2509); 2, charge plate (55VA2508), charge wire cleaning unit (25VA-255), charge wire vibration damping rubber (25BA2501), drum blade (55VA5601), fuser web (55VA-524), toner guide brush (55VA579), suction filter (55VA3108), transfer/separator wire (55VA2613); 3, transfer cleaner unit (55VA276), drum separation claws (55VA2914); 3, scatter prevention felt (55VA5568), resin ring (45AS2040); 2, separator wire cleaning unit (55VA-277), transfer/separator vibration damping rubber (55VA2615); 3), dust bag, vanity bag gloves, cleaning pad, toner collector sheet, cleaner brush, cotton swabs. .............. 950 629

Waste toner: Recycled. Developer replacement: Slide drum unit out to service position. Remove toner suction filter case (1 screw; change filter also.) Release developer lever. Lift developer unit out of drum unit. Remove top cover (snapped on, no screws). Dump developer and replace. After replacing developer, go to the 36 mode “L detect” to calibrate new developer.

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2003 Knight Business Systems Ltd. – 81 Buffalo Avenue, Medford, NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

48

INTRAVIA’S SERVICE GUIDE TO COPIERS TENTH EDITION

KONICA 7075 Drum Replacement: Remove toner supply unit. Remove 3 screws that hold drum cover. Hold solenoid release lever under duplex unit and turn duplex lever. Remove 2 screws that hold drum unit in. Remove 1 screw that holds drum coupling (When reinstalling coupling, align the line with the slot in the drum shaft). Slide out complete drum unit. Remove charge corona, developer unit, suction assembly, drum temperature sensor board, cleaner unit. Remove sensor guide rear screw and loosen sensor guide front screw to avoid scratching drum. Lift drum out. When installing new drum, go to 36 mode to perform drum peculiarity adjustments as described. Copy quality: Operator can set Density in Key operator mode, using Density level 1 or density level 2. in this mode, 1 is 1-4, 2 is 5-8, 3 is 9-12 and 4 is 13-16. Set density with number keys (maybe??) and then press “start. Total counter, Copier counter, Printer counter and PM counter can be read in “P” mode. On operation panel, press button marked “P” with “counter” underneath it. Display will then show the list of counters. Press “Check” to read the count. Press “Counter list output” to print the count, and then press “start.” Clearing PM counter: See 25 mode.

PARTS AND MAINTENANCE ITEMS PART DESCRIPTION KONICA PART# MAN LOC YIELD Duplex paper feed clutch .. 55VA82010 ....79 24, 91 15, 103 29 Duplex photo interrupter ..................25AA85530.. 81 12 ............ Fuser heat lamp 2............................55VB83030.. 61 21 ............ Manual feed actuator .......................55VA43320.. 125 10 .......... PI-108 double feed prevent roller assembly ................13FG-406 .... ............ 500K PI-108 feed roller assembly A..........50BA-574 .... .............. 1 M PI-108 feed roller B..........................50BA-575 .... ............ 500K Toner control board assembly .........55VA-9510 .. 35 11 ............ Vertical convey Clutch (2)................55VA82020.. 95 0 .............. 1K sheet cass feed roller assembly A.55VA-4840 .. 115 7 .... 500K 1K sheet cass feed roller assembly B ..55VA-4830 .. 113 12 .. 500K 1000 sheet cassette motor assembly .55VA-4690 .. 107 17 .......... 1000 sheet cassette paper feed clutch. 55VA82010. ..................... 1000 sheet cassette paper feed roller assembly B .......55VA-4830 .. 115 35 .. 500K 1K sheet cass. torque limiter with pin...55FA58190 .. 101 18, 113 18 500 sheet feed cass. roller assembly A .55VA-4640 .. 103 7 ...... 1 M 500 sheet feed clutch.......................55VA82010.. 105 14, .................................................... .................... 115 29, 117 14 500 sheet cassette feed clutch ........55VA82010.. 103 29 500 sheet cass. feed motor assembly..55VA-4690 .. 119 20 500 sheet cass. feed roller assembly...55VA-4630 .. 10 7 ........ 1 M 500 sheet cass. feed roller assembly B .55VA-4630 .. 11 11 ...... 1 M 500 sheet cass. torque limiter ..........55FA8190 .... ..................... 500 sheet feed roller assembly ........55VA-4640 .. 103 7 ............ 500 sheet feed roller B.....................55VA-4630 .. 101 12 .......... ADF sensor......................................12WA85550. 27 14 ............ APS sensor......................................25SA85520.. 17 16 ............ Board: DC power source 1 .............55VB84511.. 129 3 ............ Board: DC power source 2 ..............55BV84520.. ..................... Board: DC power supply board .......55VA-9060 .. 127 16 .......... Board: Duplex drive board assembly...55VB-9080 .. 127 12 .......... Board: High voltage power source...55VA84011.. ..................... Board: I/F assembly.........................50BE-9240 .. 127 6 ............ Board: Image control board assembly .55VA-9140 .. 131 10 .......... Board: LAN/F Board assembly ........55VA-9180 .. 127 9 ............ Board: Memory board assembly ......55VA-9100 .. 131 3 ............

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PART DESCRIPTION KONICA PART# MAN LOC YIELD Board: Power source control board .55VA-9130... 127 15 ......... Bypass board assembly...................55GA-9070 .. 99 10, 111 10 Bypass double feed prevent pad .....55VA43330.. 123 17 ......... Bypass double feed prevent roller ...55VA-4630... 103 35 .... 1 M Bypass double feed prevent roller ...55VA43340.. 123 5 ........... Bypass double feed roller assembly B .55VA-4630... 123 5 ...... 1 M Bypass feed roller assembly ............55VA-4640... 125 3 ...... 1 M Bypass feed tray extension..............55VA43520.. 121 18 ......... Bypass motor assembly...................55VA-5120... 123 6 ........... Bypass photo interrupter.......... 552085510... 13 10, 73 1, 93 17 Bypass photo interrupter.......... 25AA85510 .. 78 21, 89 21, 9 1 Bypass photo interrupter..................08AA85510.. .................... Bypass photo interrupter..................08AA85510.. .................... Bypass torque limiter (2) ..................5400-4393 ... 123 3 ........... CCD .................................................55VA-6110... 17 27 ........... CCD board (lens board)...................25SA-6390... 17 11 ........... Charge corona assembly. ................55VA-2500... 45 13 ........... Charge corona cleaner motor ..........25AA80090.. 45 2 ............. Charge corona resin ring (2) ............45AA2040.... 45 15 .... 250K Charge corona wire (2) ....................55VA2509.... 45 9 ...... 250K Charge grid ......................................55VA2508.... 45 9 ...... 250K Charge wire unit vibration damper ...25BA2501.... 45 32 .... 250K Cleaner unit ....................................55VA-5500... 65 1 ............. Cleaner unit blade motor..................55VA80130.. 67 2 ............. Cleaner unit blade seal assembly ....55VA-5620... 69 10 ........... Cleaner unit blade wire ....................55VA55380.. 67 10 ........... Cleaner unit photo interrupter (rear) 08AA85510.. .................... Cleaner unit seal plate front assy.....55VA-5590... 65 7 ............. Cleaner unit seal plate rear assy .....55VA-5580... 65 11 ........... Cleaner unit side seal front assy......55VA-5640... 67 14 ........... Cleaner unit side seal rear assy.......55VA-5630... 67 12 ........... Cleaner unit spew prevent felt .........55VA55680.. 65 20 .... 250K Cleaner unit toner guide brush assy ...55VA-5740... 65 6 ............. Cleaner unit toner seal bld assy.......55VA-5680... 69 9 ............. Developer bushing (3)......................508053410... 47 12 ........... Developer bushing (on agit inner) ....318076200... 47 3 ............. Developer gear; 19t .........................55VA77030.. 25 2 ............. Developer gear; 19t .........................55VA77170.. 25 3 .............

2003 Knight Business Systems Ltd. – 81 Buffalo Avenue, Medford, NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

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INTRAVIA’S SERVICE GUIDE TO COPIERS TENTH EDITION

KONICA 7075 PART DESCRIPTION KONICA PART# MAN LOC YIELD Developer gear; 20t......................... 55VA77310 . 47 18............ Developer gear; 20t/26t ................... 55VA77360 . 47 9.............. Developer gear; 23t......................... 55VA77370 . 47 6.............. Developer gear; 28t (2) ................... 55VA77350 . 47 8.............. Developer gear; 39t/22t .................. 55VA77330 . 47 17............ Developer gear; 40t/30t ................... 55VA77320 . 47 11............ Developer magnetic roller................ Not available separately Developer motor.............................. 55VA80030 . 25 6.............. Developer shaft holder (out bush) ... 318076190 .. 47 4.............. Developer unit ................................ 55VA-3000 .. ..................... Developer unit suction filter ............. 55VA3108 ... 49 5...... 250K Door switch...................................... 40AA85010 . 6 4................ Drive unit (main; incl. motor & gears) . 55VA-1590 .. 29 1.............. Drum blade...................................... 55VA56010 . 67 13.... 250K Drum cartridge assembly................. 55VA-2000 .. 41 12............ Drum motor ..................................... 55VA80020 . 31 2.............. Drum separator claw ....................... 55VA29290 . ..................... Drum separator claw (3)(500K) ....... 55VA29219 . ............ 500K Duplex actuator ............................... 25AA47810 . 79 22............ Duplex actuator (2).......................... 25SA50461 . 81 3.............. Duplex actuator B............................ 25SA50461 . 83 11............ Duplex actuator spring (2) ............... 25SA50501 . 81 4.............. Duplex area fuser fan ...................... 25AA80581 . 87 2.............. Duplex clutch................................... 55VA82010 . 91 15............ Duplex drive motor .......................... 55VA80060 . 27 6.............. Duplex drive motor .......................... 55VA80060 . 55 2.............. Duplex drive motor .......................... 55VA80060 . 87 7, 91 27... Duplex exit motor ............................ 55VA80050 . 25 13............ Duplex feed clutch........................... 55VA82010 . ..................... Duplex lamp dust slit glass? ............ 55VA49180 . 73 22............ Duplex LED lamp ............................ 55VA83081 . 73 10............ Duplex photo interrupter .................. 540085510 .. 15 1.............. Duplex photo interrupter .................. 25AA85530 . 83 6.............. Duplex photo interrupter .................. 25AA85510 . ..................... Duplex photo interrupter (2)............. 540085510 .. 81 1.............. Duplex photo interrupter (2)............. 25AA85530 . 91 12............ Duplex photo interrupter (3).. 552085510 ... 97 2, 109 2, 125 18 .... Duplex resist drive motor................. 55VA80080 . 91 33............ Duplex resist roller; upper................ 55VA46030 . 79 28............ Duplex resist unit............................. 55VA-3600 .. 79 1.............. Duplex unit tray paper collect photo interrupter assembly ......... 55VA-8040 .. 79 6.............. Exit tray .......................................... 540012114 .. 9 18.............. Exposure lamp ................................ 55TA83010.. 19 9.............. Exposure lamp harness (relay wiring).. 55VA90810 . 17 12, 151 3 Fan (main frame toward exit)........... 55FA80540.. 5 10.............. Fan (paper exit fan motor) ............... 55TA80550.. 17 7.............. Fan (suction on main frame)............ 25SA80531 . 3 10.............. Fan motor(2).................................... 55FA80520.. 5 1................ Feed roller assembly ................B2055VA-4630 ..... 125 9 .....1 M Fns-108/B drive unit ........................ 129U-108 .... ..................... Fns-108/B exit sponge roller (10) .... 122H4825.... ............ 250K Fns-108/B sponge roller (4) (250K) . 122H4825.... ............ 250K ©

PART DESCRIPTION KONICA PART# MAN LOC YIELD Fns-108/B staple cartridge ..............12QRK001... ...As needed Fns-108/Bstapler unit ......................129U4266.... ..................... Fuser bearings (2 upper) .................454075040 .. 61 19 ...... 1 M Fuser bushings (2 upper) ................454053391 .. 61 18 ...... 1 M Fuser cleaner roller..........................55VA53530.. 63 11 ...... 1 M Fuser cleaner roller .........................55VA53860.. 57 13 ...... 1 M Fuser cleaner web (250K) ...............55VA-5240 .. 63 9...... 250K Fuser drive gear ..............................55VA77850.. 63 8.............. Fuser drive gear (2) .........................55VA77830.. 61 24 ............ Fuser heat lamp 1............................55VB83022.. ..................... Fuser heat lamp 3............................55VB83040.. 59 5.............. Fuser heat roller ..............................55VA53040.. 61 22 ...... 1 M Fuser paper detect actuator.............55VA53090.. 61 13 ............

Fuser paper index actuator .............55VZ53830.. ..................... Fuser pawls (lower; 2) .....................25AA53290.. 61 7........ 1 M Fuser pawls (upper; 6).....................55VA53210.. 61 14 ...... 1 M Fuser photo sensor (exit?)...............55VA85520.. 61 9.............. Fuser pressure roller assembly with bearings................................55VA-5280 .. 57 19 ...... 1 M Fuser roller (auxiliary;1 heat lamp) ..55VA53070.. 59 6.............. Fuser roller drive gear .....................55VA77800.. 61 23 ............ Fuser thermal switch .......................25AA88431.. 59 16 ............ Fuser thermal switch .......................25SA88420.. 63 18 ............ Fuser thermistor 2 ...........................55VA88040.. 63 21 ............ Fuser thermistor 3 ...........................55VA88050.. 59 10 ............ Fuser thermistor 4 ...........................55VA88060.. 59 17 ............ Fuser unit ........................................55VE-5201 .. 57 1.............. Fuser up rlr temp control assembly .55VA-5300 .. 63 2.............. Fuser web drive motor.....................55VA80170.. 63 5.............. Laser unit ........................................55VA-6500 .. 23 1.............. Main motor.......................................55VA80010.. 29 8.............. Operation board ..............................55VA-9051 .. 11 16 ............ Operation unit decal overlay ............55VE70050.. 11 2.............. Optics lamp board(?) .......................55TA83510.. 19 1.............. Optics photo sensor (2) ...................25BA85530.. 17 17 ............ Ozone filter (2).................................55FA73010.. 5 2.......... 3 M Ozone filter (rear main frame)..........55VA11070.. 3 11........ 3 M Paper exit motor ..............................55VA80050.. 91 4.............. Paper feed motor.............................55VA80040.. 33 28 ............ Power source relay..........................55VA88410.. 129 12 .......... Power switch ...................................55GA86010 . 7 15, 13 14 ... Scan cable.......................................55TA61180.. 15 12 ............ Scan cable.......................................55TA61190.. 15 13 ............ Scan home sensor...........................540085510 .. 83 10 ............ Scan limit sensor .............................540085510 .. 93 6.............. Scan motor ......................................55VA80120.. 15 21 ............ Scan motor board ............................55VA-9090 .. 15 23 ............ Separator wire cleaning unit ............55VA-1277 .. 43 13 .... 500K Toner bushing..................................8478640 ...... ..................... Toner empty sensor ........................55VA32150.. 53 14 ............ Toner motor .....................................55VE80150.. 53 6.............. Toner supply unit .............................55VE-3200 .. 51 1.............. Transfer corona assembly. ..............55VE-2700 .. 43 22 ............

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KONICA 7075 PART DESCRIPTION KONICA PART# MAN LOC YIELD Transfer wire cleaning unit...............55VA-2760 .. 43 12 .... 500K Transfer/separator corona vibration damper (3) .....................55VA2615.... 43 30 .... 500K Transfer/separator corona wire (3) ..55VA2613.... 43 6 ...... 500K Transfer/separator motor assembly .55VA0730.... 73 34 ............

PART DESCRIPTION KONICA PART# MAN LOC YIELD Triac.................................................25AE89080.. 127 29 ......... Vertical convey actuator...................25SA50461.. 93 20 ........... Vertical convey photo switch.... 25AA85510 ....105 17, ............................................ .......................117 17, 121 10

DIAGNOSTICS AND SIMULATIONS TROUBLE CODES Note: Some codes do not display, but can be read only in data collection, list output and KRDS. F18-51, -52, -53: Bypass up/down feed problem. E46-01, -02, -03, -05, -06, -08, -12: Image control board. F21-01, -02, -03: Charge corona cleaning problem. E46-13, -14, -15, -16, -17, -19, -21: Image control board or printer control board. F21-04, -05, -06: Transfer/separator corona cleaning problem. E46-23, -24: Image control board. F23-01: Toner motor problem. E46-25: A/D conversion board, exposure lamp. F23-02: Developer motor. E46-27, -29, -30, -31, -32, -33, -34: Image control board or image control program. F23-03, -04, -05, -06, -07, -08, -09:: Cleaning blade problem. E46-60: Laser problem. F23-10: Drum problem (drum motor or drive?) E46-61: Document feeder control board. F23-11: Toner supply drive problem. E46-62: Paper not centering. F24-01, -02, -04: Drum temperature problem. E46-63: Exposure lamp. F28-01: High voltage unit 1. E46-64: Toner control board. F28-02, -03, -04: High voltage unit 2. E46-80, -81, -82, -83: Image control board. F29-01, -02, -03, -04, -05, -06, -07, -08: Toner control E46-90: Image control board or DIMM contact. sensor board or printer board. E46-91: Image control board. F29-09, -10, -11: Drum potential sensor. E50-01, -02, -03, -04, -05: Print control board F29-12, -13, -14, -15: High voltage unit 1 or 2. E50-10: Printer control board or image control board. F32-01, -02, -03, 04, -05, -06, -07: Fan motor problem, E50-11: Image control board. AC drive board or ADU stand drive board. E56-2: Image control board. F33-01: Duplex registration area. E60-01, -02, -03: Image control board or document F33-02: Duplex paper reverse. feeder control board. F33-03: Duplex transfer. E70-1, -2: Finisher control board. F33-04: Duplex exit. E90-01, -02: Duplex stand drive board. F33-05: Duplex web drive. F13-01, -02: Paper feed board or printer control board. F33-06: Duplex web drive. F13-03: DC drive board. F34-01, -02, -03, -04: Fuser temperature too high. F18-10, -11, -12, -13, -20, -21, -22, -23: Upper paper F35-01, -02: Fuser temperature too low. feed drive/ DC drive board/ printer control board, sensor etc. F36-01, -02, -03, -04, -05, -06: Fuser problem (thermistor, lamp, print control board, AC drive F18-30, -31, -32, -33: Paper feed lift problem/ DC drive board.) board, printer board. F18-40, -41, -42, -43: LCT paper feed unit lift problem. F52-03, -04: AC drive board or fan 3. F34, F35 & F36 codes must be reset using 25 mode, Softswitch 3. F52-05, -06: AC drive board or fan 2. F41-01, -02, -03, -04, -05, -06, -07, -08, -09: Scan F52-07, -08, -09: AC drive board or fan 3. problems. F52-10: AC drive board, fan 3 or fan 4. F41-10, -11: Laser polygon motor. F52-11: AC drive board or fan 6. F42-01, -02, -03: Scan drive board or scan cooling fan. F53-01: Main motor. F42-04, -05, -06, -07: DC drive board or laser cooling F53-02, -03: AC drive board or total counter. fans. F52-01, -02: AC drive board, fan 3 or fan 4.

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KONICA 7075 Trouble Codes - continued F53-04, -05: AC drive board or key counter. F53-06, -07, -08: Printer board. F53-09: Abnormal input voltage. F53-10, -11, -12: Printer board, solenoids, motors. F56-11, -12, -13: O1, O2, or O3 programs. F60-11: Document feeder control board or RADF program. F67-01, -02, -03: Document feeder problem. F67-04: Document feeder board. F67-05: Document feeder fan. F67-06: Document feeder reverse jam detect problem. F67-08: Document feeder tray up/down problem. F77-1: Finisher roller shift problem. F77-2: Finisher tray up/down or staple problem. F77-3: Finisher alignment plate, relay board, control board. F77-4: Finisher control board. F77-5: Finisher control board, exit problem. F77-6: Finisher control board, relay board, stapler motor, stapler sensor.f77-7: Finisher control board, relay board or stapler motor. F77-7: Finisher control board, relay board or stapler rotate motor. F77-11, -12, -15, -21, -22, -23, -24, -25, -26, -41, -91, 92: Finisher control board, conveyor motor, relay board, sensors. F80-01: Print control board. F80-10, -11, -12, -13: C1, C2, C3 or C4 programs. F80-21: Video I/F program. F80-31: Printer cable or program file. F80-32: Printer cable, program transfer destination board.

F93-01: Duplex stand drive board. F93-02: Duplex conveyance. F93-03, -04: Duplex reverse motor. F93-05, -06: Duplex solenoids or motors. J10-1, J10-2: Bypass jam. J11-1, -2, -3, -4, -5: Main cassette (tray 1) or LCT jam. J12-1, -2, -3, -4, -5: Main cassette (tray 2) or LCT jam. J13-1, -2, -3, -4, -5: Main cassette (tray 3) or LCT jam. J14-1, -2, -3, -4, -5: LCT jam. J17-1, -2, -3, -4, -5, -6, -6, -7, -8, -9, -10: Internal, vertical, or LCT jam. J19-1, -2: Door opened. J21-1, -2: Drum wrap jam. J31-1: Paper internal jam. J31-2: Fuser jam. J32-1, -2, -3, -4, -5, -6, -8, -9, -10, -11: Fuser jam. J51-1: Door opened. J61-1, -2: Document feeder cover. J62-2, -3, -4, -5, -6, -7, -8, -9, -10: Document feeder jam. J63-1, -2, -3, -4, -5, -6, -7, -8, -9, -10, -11: Document feeder jam. J65-1, -2, -4, -8, -10, -20, -40: Document feeder jam. J72-16, -17, -18, -19, -20, -21, -22, -23, -24, -25, -26, -27, -28, -29, -30: Finisher jam. J72-35, -36, -37: Post inserter (in finisher) jam. J72-81, -82, -83, -90: Finisher jam. J73-1, -2, -3, -4, -5, -6, -7, -9, -10, -14: Finisher jam. J92-1, -2, -3, -4: Duplex problem. J93-1, -2, -3, -4: Duplex problem. J94-1, -2, -3: LCT to duplex unit jam.

SIMULATIONS Key Operator Mode Press [help]. Press “Key operator mode.” Operator must enter 4 digit password, only if this has been programmed. Press "OK" to display key operator mode screen. Use up/down arrow keys to select menus 1-10 or 11-17. operator then uses the touch screen to make their choices. Press "Previous screen" to return to menu. "P" (Functions) Adjustments. To use each of these, with power already on, press and hold the "P" key, and press the number listed, for the item you want, as displayed on the screen. Follow instructions on screen. Use the number keys to change values. Press Start Print to check item. Press "end" when finished. Press “P” on control panel right above the word “counter.” Wait for "Enter password." Enter 9272. Press "Copy." Enter number you want and wait for menu. Press "Basic screen" to return. "25 Mode": To enter this mode, turn off main switch). press and hold "2" & "5" keys while turning on power switch. Make your selection. Enter data. Turn off power to escape. Software "DIP SW" setting. Enter 25 mode. Select "software DIP SW setting." Select DIP switch number using up/down arrow keys on left. To use number keys, invert DIP switch number before entering a DIP switch number. Select bit number using up/down arrow keys. Select "on" or "off." On sets the bit. Off clears the bit. Press "Previous Screen" to return to 25 mode menu. ©

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KONICA 7075 Simulations - continued There are many pages of dipswitches and dipswitch bits, arranged in a matrix, with pages of footnotes. They cannot be reproduced here. If you need them, you will have to obtain a factory service manual; pages 4-8 thru 4-18. We have listed a very few that might be necessary. Dipswitch 3: Bit 0: Set both to 0 for regular toner supply. Bit 1: Clear service call problems (such as fuser). 1 is latched. 0 is unlatched. Probably set to 1 to clear error and then back to 0 to run machine. Bit 2: 25, 36, 47 mode password request. 0 is not requested. 1 is requested. Bit 6: 47 mode 15-01 data collect clear. Dipswitch 5: Bit 0 & 1: Toner concentration. 0 on both is default. 5-1 set to "1" is light. Both set to "1" is lightest. 5-0 set to "1" is darkest. Tray size, PM reset, PM start date, PM cycle can be set in the 25 mode. PM count: Select "3 PM count." Press "Reset Count." Then, on reset confirmation screen, press "Yes" to reset the count and the pm date. Press "OK." PM cycle: Select "3 PM count." Press "PM cycle set." Three digits of PM cycle will display (in reverse video, whatever that means). Enter the value you want, using only 3 digits. (Presumably, 99K would be 099; 250K would be 250). Press "OK." Data collection. Can obtain the count of various occurrences and problems in the machine. In 25 mode, select "4 Data Collection." Select item with number key. Scroll with up/down arrow keys. Go to software dipswitch 3-6 to clear these counts if you wish. Use "Count Reset" to clear. There are 95 items that can be kept track of and cleared. Everything from drum to fuser pawls to how many times a switch has been actuated, as well as various counts of paper sizes, etc. Parts counter. This can be set in the 25 mode. Password can be set as well as a key operator password. Your phone number and fax number can be entered in 25 mode. Serial number can be displayed and changed. ROM version can be displayed. KRDS: This allows the copier to call the computer, there are 16 pages of tables and matrices on this subject in the factory service manual. 36 Mode: This is an adjustment mode. To enter this mode, turn off power switch.H old down the "3" & "6" keys while turning on power. Select item on screen that you want. There will be various adjustments. Select the one you want with "Next item" or "Previous item." Enter the new setting and press "Set" key if it is available to confirm. Press "Previous adjustment" to end. These adjustments will take effect only after turning the machine off and back on again. Press "Start" to perform the adjustment. Press "Previous screen" to return to adjustment menu The following can be adjusted in 36 mode. Process Adjustments. 1 HV: charge, transfer, separator AC & DC, charge grid voltage, developer bias. However, factory manual says they should be done only with Konica direct support. L detection (when developer is replaced,) 2 Drum Peculiarity adjustment: Blade setting (when replacing drum), Drum potential adjustment, Auto maximum density adjustment (Dmax), Auto dot diameter adjustment, LD1 (laser write adjustment; press "Copy screen," load 11x17 paper and press "start" to produce a test pattern. Vertical & horizontal density should be even. If not, press "C" while holding "P." Enter an offset value with number keys and press "SET." Repeat until vertical & horizontal density is equal. LD2; same procedure as LD1. Auto Gamma adjustment. Follow screen prompts. Takes place automatically and takes 20 seconds. NOTE: All of the previous "drum peculiarity adjustments" should be done when drum is replaced. 3 Drum Peculiarity adjustment: Drum characteristic adjustment; to be done only with Konica support. Dot diameter adjustment. 4 User paper settings: Transfer & separator corona settings at various positions in various modes (20 of them). 5 Recall standard data:

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2003 Knight Business Systems Ltd. – 81 Buffalo Avenue, Medford, NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

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INTRAVIA’S SERVICE GUIDE TO COPIERS TENTH EDITION

KONICA 7075 Simulations 36 Mode - continued Image Adjustments. 1 Trays 1, 2, 3, 4 (bypass). 2 Magnification: Printer drum clock, horizontal, scanner drum clock, various RADF. 3 Timing adjustments: Printer restart, printer resist, printer pre-resist, lead edge registration, scan restart, RADF adjustments. 4 RADF adjustments: Density, original size, sensor sensitivity, incline offset. 5 Centering adjustments: Printer, scanner, RADF. 6 Warp adjustments: Platen scan & RADF scan. Running Test Mode. Intermittent copy mode, paperless running mode, paperless mode, paperless endless mode, running mode. Test pattern mode. Test pattern density setting. Finisher Adjustment. Stapling & folding stopper adjustment, folding stopper adjustment, cover sheet tray size adjustment, trimming stopper adjustment. List output mode. Machine management list 1, adjustment data list, machine management list 2, parameter list, memory dump list, font pattern. 47 Mode: To enter this mode, turn off power switch. Press the "4" and 7" keys and hold them down. While they are held down, turn on power switch. Display will say "I/O check mode." Inputs: These are signals, such as from switches and sensors. They go to the main board. When checking inputs, you will activate the device (switch, sensor etc.) and watch the display. It will display "H" or "L." Outputs: These are items that are operated, such as motors, lamps, solenoids, etc. When testing an output, you will press the "Start" button to test the item. Press "stop/clear" to end the output test. Note: The same procedure is used for inputs and outputs. Use the number keys to enter the input or output. If an input and output have the same code number, that does not mean that they are related. You can activate a sensor for an input, and without even changing codes, press print to test something. They are two different types of tests. To end a test, press “stop/clear.” To exit 47 mode, shut power or hold "P" button while pressing "stop/clear.". Multi-mode: This allows you to do more than one test at the same time. Use the following procedure for multi-mode testing. After entering the code number, press “P” button. (-) will display. Enter the multi-mode number (other code you want to use.) That code will display. Press "P." Press "Start (for outputs) to run your test. Inputs: There are too many to list all the multi-modes. The number in parentheses is the number of multi-mode signals within that input test. Pages 4-95 thru 4-102 of the factory manual. 018: Handle release (3.) 001: Toner detect signal. 020: Paper feed sensor signal (4.) 002: Drum internal temp signal. 021: Paper conveyance (3.) 003: Fuser up roller temp. 022: Paper feed detect sensor (4.) 004: Fuser heat roller temp. 023: Lead edge (3.) 005: Humidity sensor signal. 024: Paper exit (5.) 006: Dmax moni signal. 025: Door open (8.) 007: Dmax signal. 030: -1: scan home. –2: exposure home. –3: ADF brake. 008: "y" signal. -4: scan reverse. 009: Drum potential signal. 031: APS sensors (8.) 010: Drum jam signal. 051: LCT down. 011: Tray paper detect (5.) 052: Key counter detect. 012: Paper remaining (7.) 053: Power supply ID. 013: Paper size detect (8.) 054: Corona cleaning positions (4.) 014: Paper size VR (3.) 060: RADF signals (15.) 015: Tray paper sizes (4.) 076: Finisher signals (64.) 016: Paper limit signal (7.) 080: Duplex signals (7.) 017: Paper tray set (3.) ©

2003 Knight Business Systems Ltd. – 81 Buffalo Avenue, Medford, NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

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INTRAVIA’S SERVICE GUIDE TO COPIERS TENTH EDITION

KONICA 7075 Simulations 47 Mode - continued Outputs There are too many to list all the multi-modes. The number in parentheses is the number of multi-mode signals within that output test. 034: Various fans (typo in service manual. Don’t know 000: Exposure lamp. what output this should be.) 001: Toner motor. 042: Fan motors (12). 002: Charge corona. 043: Counter; total & key. 003: Transfer corona. 045: Fuser web motor. 004: Separator corona. 046: Charge corona motor. 005: Dmax LED. 047: T/S corona motor. 006: "y" LED. 048: Control panel LEDs. 007: Jam detect LED. 050: Developer motor rotation. 008: Transfer corona installation guide plate. 051: PCL. 009: Developer bias. 052: TSL. 015: 1: Clear copy count, ADF count, jam count 054: Toner motor. : 98: KRDS initialize. 055: Jam display. 020: Paper feed solenoids (5.) 060: Doc feed belt drive motor, forward and reverse, 021: Paper feed motors (5.) clutches, solenoids, fan, switch etc. 022: First paper feed MC (5.) 075: Finisher tests of motors, stapler, solenoids, etc. (45.) 023: Tray motors (7.) 080: Duplex solenoids (3.) 024: Lock solenoids (3.) 081: Duplex feed MS. 025: Registration clutch. 082: Duplex pre transfer motor. 027: Paper reverse & eject motor (2 speeds & 2 083: Duplex 2nd feed motor. directions.) 084: Duplex reverse motor (3.) 028: Paper feed & LCT motors. 085: Duplex conveyance motor (2.) 029: Drum separator solenoid. 086: Duplex reverse & eject motors (3.) 030: Optics unit right shift. 092: Factory only. 031: Optics unit left shift. 093: Initialize. 032: Laser motor @ 400dpi. 094: Adjust mode list. 034: Shading correction @ 400dpi. 096: Factory only. 040: Main motor. 097: RDH SIMM capacity check. 041: Drum motor 098: RDH SIMM check.

Cross Reference Information on All Copiers Is Listed In The Front Of The 10th Edition.

Updates and corrections are posted at our website (www.intravia.com).

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2003 Knight Business Systems Ltd. – 81 Buffalo Avenue, Medford, NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

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INTRAVIA’S SERVICE GUIDE TO COPIERS TENTH EDITION

KYOCERA-MITA 1505 / 1510 / 1810 Equivalent Models Copystar 1505 / 1510 / 1810 Imagistics (Pitney Bowes) DL155 / 185 Profile: Digital. 15/18 copies per minute.

ACCESSORIES & OPTIONS ITEM MACHINES USED ON MODEL NUMBER DESIGNATION Automatic Document Feeder.................. 1810 .................. None ........................... Included Sheet feed document feeder .................. 1510 .................. None ........................... Included 250-sheet drawer ................................... 1510/1810 ........ ST-13 ........................... Print controller ........................................ 1510/1810 ... Print system M .................. Copier memory (16MB) .......................... 1510/1810 ......... MB-6 ........................... Network board (10 base-T/100baseTX, 10base 2 ...................................... 1510/1810 ......... IB-20 ...........................

Supplies and consumables. Important note. Toner cartridges are not interchangeable between K-M & Copystar. No information on Imagistics, but probably not interchangeable. MODEL ITEM DESIGNATION YIELD Kyocera-Mita ..............Toner (300 grams) .................. 37029011 .................. 7,000 Copystar .....................Toner (300 grams) .................. 37029015 .................. 7,000 Kyocera-Mita ..............Developer (470 grams) ........................... .............. 100,000 Copystar .....................Developer (470 grams) ........... 37029111 .............. 100,000 Copystar .....................Drum.......................................2A182010 .............. 100,000

To read total copies: Hold down stop/reset key for about 5 seconds. Display will show F23, and will then display total count. Copy Quality adjustment: See user modes and simulations Drum replacement: Remove imaging unit by doing the following: Remove cassette and open front door, bypass door and paper conveying unit. Remove toner and waste toner bottle. Remove two screws holding waste cover and one screw holding developer retainer. Remove two screws from image unit and slide out image unit. Remove charge corona by removing one screw in front and removing. Remove drum blade spring, two screws in the front and two screws in the rear of the cleaner unit. Put a spacer in the rear to hold the drum blade away from the drum. Rotate the cleaner unit away from the developer unit to access drum. Remove screws in front that hold drum ground plate and remove plate. Remove e-ring from drum shaft. Slide out drum shaft. Lift out drum. New drum will have a letter code on it. Write down this number to enter in simulation 109. After installing drum and reassembling machine, do simulations U109, U110 and U111. Developer replacement & calibration: Remove drum as described above. Remove one screw and washer. Lift three hooks upward and slide developer section cover off. Empty developer and replace. Service manual says you can leave drum installed, but not to turn magnetic roller if drum is installed. Perform maintenance mode 130. Warning: Be as careful as possible to avoid damaging seal blades and to avoid toner spilling into developer unit; either will cause overtoning and spots on copies. At least it is what happened to me.

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2003 Knight Business Systems Ltd. – 81 Buffalo Avenue, Medford, NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

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KYOCERA-MITA 1505 / 1510 / 1810 PARTS AND MAINTENANCE ITEMS PART DESCRIPTION PART NUMBER MAN LOC ADF actuator (1810) ...............................3BR07110 ......... 6 18 ADF feed roller (1810) ............................3BR07040 ......... 6 15 ADF hinge; (1810; left)............................3BR03010 ........... 6 5 ADF hinge; (1810; right) .........................3BR03040 ........... 6 6 ADF interlock switch (1810) ....................63527020 .......... 7 53 ADF motor (1810) ...................................3BR27020 ......... 7 35 ADF photo interrupter (1810; 2) ..............2A127050 .......... 7 36 ADF pickup roller (1810).........................3A707020 .......... 7 42 ADF pickup roller (1810).........................3A707030 .......... 6 40 ADF registration actuator (1810).............3BR07200 ......... 7 10 ADF registration roller; lower (1810) .......3BR07030 ........... 7 3 ADF registration roller; upper (1810) ......3BR07020 ........... 7 2 ADF separator film (1810) ......................3BR07350 ......... 7 58 ADF separator lift pad? (1810) ...............3BR07270 ......... 7 55 ADF separator pad? (1810) ....................3BR07320 ......... 7 64 Bypass clutch .........................................2AV27340.......... 2 45 Bypass pad.............................................2A106680 .......... 2 29 Bypass pickup roller................................2A106510 .......... 2 21 Cassette backstop ..................................34907131 .......... 3 15 Cassette springs (2)................................2A107030 ............ 3 3 Charge corona ........................................2A168010 ........ 11 28 Cleaning lamp.........................................2A127010 .......... 2 39 Cleaner unit seal blade (left side of unit).2A193040 .......... 11 8 Developer auger bushing; front (2) .........2A114311 ........ 10 28 Developer gear; 17t ................................2A114120 ........ 10 16 Developer gear; 24t ................................2A114320 ........ 10 29 Developer gear; magnetic roller; 16t.......2A114110 ........ 10 15 Developer gear; spiral 26t.......................2A114130 ........ 10 17 Developer paddle bushing; front .............49028113 ........ 10 37 Developer paddle gear ...........................2A114280 ........ 10 25 Developer seal blade ..............................2A114080 ........ 10 12 Developer unit bushing assembly; rear...2A109030 .......... 10 3 Developer unit bushing; rear (large assembly) 2A109041 .......... 10 4 Developer unit bushings; rear (3)............2A114300 ........ 10 27 Developer unit doctor blade....................2A114070 ........ 10 11 Developer unit magnetic roller ................2A114010 .......... 10 5 DF actuator (1510; left)...........................3BP11190.......... 5 13 DF actuator (1510; right).........................3BP11180.......... 5 12 DF hinges; lower piece (2; 1510) ............3BP11170.......... 5 11 DF hinges; upper piece (1510) ...............3BP11160.......... 5 10 DF photo interrupter (1510; 2) ................2A127050 .......... 5 25 DF white mat (1510/1810) ......................3BP11150.... 5 9/6 37 DF wire original catch (1510 only) ..........3BP11310.......... 5 22 DF/ADF slit glass (1510/1810)................2A112130 .......... 8 65 Document cover hinge; lower (2; 1505) ..3BP11170................. Document cover hinge; upper (2; 1505) .3BP11160................. Document cover large plastic cover (1505; does not include other parts.)..............2BT11010............ 5 1 Document cover white mat (1505) ..........3BP11150............ 5 2 Drum blade .............................................2A193050 ........ 11 20 Drum blade spring ..................................2A118160 ........ 11 15 Drum seals (small square; 2) ..................2A118261 ........ 11 18 ©

PART DESCRIPTION PART NUMBER MAN LOC Drum separator (3) .................................2A118300 ........ 11 21 Exposure lamp........................................2A193030 ............ 8 5 Fan..........................................................2A123010 ........ 14 39 Flash jig board ........................................35968010 ........ 16 13 Fuser exit actuator ..................................2A121030 ........ 12 20 Fuser exit actuator spring .......................2A121040 ........ 12 21 Fuser gear; 44t .......................................2A120240 ........ 12 17 Fuser heat lamp......................................2A193080 .......... 12 3 Fuser heat roller......................................2A193060 .......... 12 1 Fuser heat roller bushings (2) .................2A120061 .......... 12 5 Fuser heat roller gear..............................2A120050 .......... 12 4 Fuser photo interrupter ...........................2A127050 ........ 12 22 Fuser pressure roller...............................2A193070 .......... 12 2 Fuser pressure roller bearings (2)...........63820190 ........ 12 27 Fuser pressure roller bushings (2) ..........68820280 ........ 12 30 Fuser pressure roller springs (2).............2A120260 ........ 12 24 Fuser separator pawl springs (4) ............75720240 ........ 12 31 Fuser separator pawls (4) .......................2A120071 .......... 12 6 Fuser thermistor......................................2A120080 .......... 12 7 Fuser thermal switch...............................36220210 ........ 12 26 Fuser/toner gear; 25t ..............................65014160 ........ 12 28 High voltage board..................................2A193120 ........ 14 33 Humidity sensor (1510/1810)..................2A327010 ........ 14 48 Interlock switch .......................................2A127040 ........ 14 44 Inverter board .........................................2A128020 .......... 8 44 Laser unit ................................................2A168041 ............ 9 1 Magnet; front door ..................................71804400 ........ 13 33 Main board (1505) ..................................2BT01010 .......... 12 1 Main board (1510) ..................................2A101022 .......... 14 1 Main board (1810) ..................................2A201020 .......... 14 1 Main motor..............................................2A193100 ........ 13 10 Memory board (1510) .............................2A160010 .......... 16 1 Memory board (1810) .............................2A228010 ........ 14 36 Memory board special tool......................2AV68030........ 16 11 On/off power switch ................................2A127070 .......... 14 9 Operation board (1505)...........................2BT28020 .......... 13 6 Operation board (1510/1810)..................2A193130 .......... 15 6 Operation board overlay (1505) ..............2BT25031 .......... 13 2 Operation board overlay (1510/1810) .....2A125021 .......... 15 2 Optional cassette clutch, pickup tires, backstop & springs same as standard cassette items Optional cassette feed actuator ..............3BG06040 ......... 2 17 Optional cassette motor ..........................3BG27030 ........... 2 5 Optional cassette photo interrupter .........35327400 .......... 2 41 Paper feed clutch....................................2AV27330.......... 13 7 Paper pickup rollers (2)...........................2A106010 .......... 2 10 Photo interrupter (left side) .....................2A127050 ........ 14 16 Platen glass ...........................................2A112160 ............ 8 8 Power source board................................2A128051 .......... 14 7 Printer board (1510/1810).......................3BM01010 Registration actuator...............................2A106072 .......... 2 13

2003 Knight Business Systems Ltd. – 81 Buffalo Avenue, Medford, NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

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KYOCERA-MITA 1505 / 1510 / 1810 PART DESCRIPTION PART NUMBER MAN LOC Registration clutch.................................. 2A127080........ 13 24 Registration roller; left ............................ 2A106020............ 4 5 Registration roller; right .......................... 2A106031.......... 2 11 Scan cable; front .................................... 2A112080............ 8 3 Scan cable; rear ..................................... 2A112090............ 8 4 Scan motor ............................................. 2A193110.......... 8 42

PART DESCRIPTION PART NUMBER MAN LOC Scan photo interrupter (2)....................... 35327400 .......... 8 57 Size switch.............................................. 35927420 .......... 14 5 Toner motor ............................................ 33915190 ........ 13 27 Toner sensor .......................................... 33914190 ........ 10 38 Toner waste bottle .................................. 2A173800.......... 16 6 Transfer roller assembly ......................... 2A168034.......... 4 29

Jam Codes J00, J15, J20, J21, J22, J30, J40 or J50: Paper feed jam in left side. J70, J72, J73: Document feeder jam. J95: Paper feed jam in left side. J96: Charge corona problem.

J97: Image decompression. J98: BD laser problem. Note: J95, J96, J97, and J98 can display as a result of electrical noise.

Error Codes Note: 1505 codes will display same codes, but will prefix “A” instead of “C.” For example, A011, C021, etc. C104: Optics; exposure lamp, main board, inverter AP: Adding toner. board, CCD, position of shading plate, bad CCD, OP: Front cover or left cover. bad ISU. OP1: Document feeder cover open. C310: Scan home problem; switch, main board, or scan OP2: Left cover of optional cassette open. motor. PF: Paper feed problem. C400: Laser motor problem (polygon). Bad laser unit or E07: Paper is different size than original. power source board. E30: Tape in developer unit. C401: Laser motor steady state problem. Bad laser unit E70: Last original did not copy in document feeder. or power source board. E71: Reload originals into document feeder. C420: BD steady state problem. Laser motor problem or E72: Document still in document feeder. bad main board. E90: Memory is full. C510: Charge HVT or corona problem. Could be HVT C011: Backup memory problem. Turn power off and charge springC610: Open fuser thermistor or heat back on and run simulation U020. If it repeats, lamp problem. replace backup RAM. C620: Low fuser temperature. Thermal switch, lamp, etc. C021: Communication problem between main board & C630: High fuser temperature. Bad thermistor, power printer board. source board, shorted wire. C040: DIMM not inserted properly or no good. To reset fuser errors, use simulation U163. After C041: Bitmap problem. Memory board bad or not entering simulation U163, press Start. “CLE” inserted properly. will display. Press Start again to clear. C043: DMA problem. Memory board not inserted C710: Toner sensor problem or bad developer. properly or bad main board or bad memory board. C730: Broken external temperature thermistor wire. C100: Could be shading plate position (maybe even dirty C731: Shorted external temperature thermistor wire. if you’re lucky,) bad exposure lamp, scan home switch, main board, CCD, ISU, or inverter board. SIMULATIONS (Maintenance Mode) Simulation Procedure: Press these keys in this order, and keep holding them down: Stop/reset key, start key and left copy density key. Press stop/reset key again. Then enter the code number with the number keys or the zoom keys. Press the Start key. After the item is run or tested, press stop/reset. Exit the mode with 001. In most cases, if there is a choice of things to do, items to test, etc., use the copy exposure keys to make the selection. In certain items, use the “zoom +/- keys to select the “on” setting. Note: Some codes do not apply to 1505. U000: Prints status report. Print out maintenance settings, jam occurrences, service call occurrences. U001: Ends Simulation (returns copier to warm-up or ready). U004: Set last six digits of machine serial number. U005 Aging (Copy with no paper.) PPC is copier. PPC +DF is copier & document feeder.

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2003 Knight Business Systems Ltd. – 81 Buffalo Avenue, Medford, NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

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KYOCERA-MITA 1505 / 1510 / 1810 Simulations - continued U020: Initialize all backup RAM on the main board. Use zoom +/- keys to select. U021: Initialize memories; counters, service calls, etc. Use zoom +/- keys to select. U022: Initialize back up data for scanner or engine. U030: Motor test (main and optional feed unit.) U031: Paper path switches test. Press "Start" to see choices. 7-segment LED segments are the indicators. U032: Paper path clutch test (bypass, feed, registration, and optional feed unit clutch.) U033: Test main power switch solenoid. U034: Adjust print start timing (print registration.) Exp 1 for lead edge from cassette. Exp 3 for lead edge from bypass. Press printer key. Press Start for test pattern. Change setting with zoom keys. Press Start key to lock in. press stop/reset to exit. U035: Folio size length & width. Exp 1 for length. Exp 3 for width. U042: Setting laser type. A, B, or C. U051: Paper buckle. Exp 1 for cassette. Exp 3 for bypass. Exp 5 for optional cassette. Adjust with zoom keys. Lock in with Start. U053: Fine adjustment of motor speed for main motor, laser motor & optional feed motor. U060: Scan input properties; This is density for entire copy. Default is 12. Range is 0-23. U061: Test exposure lamp. U063: Shading position adjustment. Default is 0. U065: Scan magnification adjustment; main scan and auxiliary scan directions. U066: Scan lead edge registration adjustment for document on glass. U067: Scan center line adjustment. Note: Scan adjustments should follow this sequence: 34, 67. U068: Scan position adjustment for document feeder. Default setting is 2. U070: DF magnification adjustment. U071: DF scan timing. U072: DF center line adjustment. U073: Scanner test. Exp 1 is magnification. Exp 3 is paper size. Exp 5 is exposure lamp on/off. U074: DF exposure adjustment. U087: DF scan position adjust mode on or off (compares for dust on slit glass if on.) Also set reference data for identifying dust. U088: Setting input filter (for density problems on halftones, especially in enlargement.) U089: Print test patterns. UO91: Check shading. On scans before shading. Off scans after shading.

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U092: Adjust scanner automatically. U093: Exposure density gradient. Use image mode selection to select. Adjust in each mode (text, text/photo, photo.) U100: Setting charge surface potential in each mode (grid control voltage.) Turns on charge corona. U101: Setting high voltage; developer bias, transfer. U109: Set drum type: A, b, C, d. U110: Check and clear drum count. Press "start" and then use exposure keys: 1 is for first 3 digits. 3 is for last 3 digits. 5 is to clear count. (then press start.) Use zoom +/- keys to set a new number. U111: Check and clear drum timer (minutes.) U130 Developer calibration: Press "Start". Will run for 2.5 minutes and then will display settings. This will also reset toner sensor control voltage (U131), renew toner feed start level (U156), clear developer drive time (U157), clear developer count (U158) and reset toner feed start level and toner empty detection. Press stop/reset when done. U131: Setting toner sensor control voltage. U132: Add toner (up to reference value.) U135: Test toner motor. U155: Display toner sensor output. U156: Change toner control level: Exp 1 for feed start. Exp 3 for difference between feed start and empty level. U157: Check or clear developer drive time. Exp 1 is first 2 digits. Exp 3 is last 3 digits. Exp 5 clears drive time. (done automatically in 130.) U158: Check, change or clear developer count. Exp 1 is first 2 digits. Exp 3 is last 3 digits. Exp 5 clears count. (done automatically in 130.) U161: Fuser temp. Normal is 125. stabilization is 180. U162: Forced fuser stabilizing. Puts the machine into "ready," without heat. U163: Reset fuser errors. Press Start. “CLE” will display. Press Start again to clear. U170 Will apply toner to drum and clean at every paper interval. Applies only to 1505. U196: Turn fuser lamp on using Start. U199: Display fuser temperature (Exp 1) and room temperature (Exp 3.) U200: Light up panel LEDs. U203: Test document feeder. Exp 1 with paper. Exp 3 without paper, continuous. U207: Test operation panel keys. U208: Paper size. Exp 1 for standard cassette. Exp 3 for optional cassette U243: Test document feed motors, clutches, solenoids. Exp 1 for pickup. Exp 2 for conveying.

2003 Knight Business Systems Ltd. – 81 Buffalo Avenue, Medford, NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

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KYOCERA-MITA 1505 / 1510 / 1810 Simulations - continued U244: Test document feed switches. Each one will give a different indicator in the display. U250: Set PM cycle. Press "Start" to display (x1K). Change value with zoom keys. Press "Start" to lock in. Note: It is unclear (at least to me,) what the difference is between this and 345. Does not apply to 1505. U251: Check and clear PM count (copies since last PM and PM reset.) Press "Start." Press Exp 1 to change first 3 digits. Press Exp 3 to change last 3 digits. Use zoom keys to change settings of the six digits or Press Exp 5 to clear the count. Press start. Does not apply to 1505. U252: Destination. U254: Auto start function on or off. U255: Set auto clear time 0 is no auto clear. Otherwise, up to 270 seconds. U256: Auto preheat/energy save on or off. U258: Toner empty will allow single copying or multiple, depending on setting. Use zoom keys to select sin (single) or con (continuous.) If set to continuous, machine will allow 70 copies. You can change this from 0-200. U260: Change copy count timing point (exit or secondary feed.) U265: Print product name on customer printout/reports if set to 0. No name if set to 2. Does not apply to 1505. U332: Setting black ratio for 8 ½ x 11 paper. Requires service manual (page 1-4-37.) U342: Limits internal exit tray to 100 sheets if set to on. No limit if set to off. Does not apply to 1505. U345: PM due setting. Exp 1 for first 3 digits (range 09.) Exp 3 for last 3 digits (range 000-999.) Change value with zoom keys and press start. Note: It is unclear (at least to me, what the difference is between this and 250.) Does not apply to 1505.

U348: Copy density range adjustment. SPC is 5 steps for enlargement. nrL is 3 steps for normal copying. U402: Image printing margin adjustment. Exp 1 for printer lead edge. Exp 3 for printer left/right. Exp 5 for printer trail edge. Exp 1 flashing for printer trail edge of non standard size paper from cassette. . Exp 3 flashing for printer trail edge of non standard size paper from bypass. Change settings with zoom keys. Press Start to lock in. Press stop/reset to exit. U403: Adjust margins for reading an original on platen glass. U404: Adjust margins for reading via document feeder. U407: Adjust lead edge registration for memory image printing. Same procedure as U034. U901: Check and clear copy counts for various feed stations. U903: Check and clear jam counts. Display by pressing exposure keys to see “CLE.” Clears all counts at once. U904: Check and clear service call counters. Unlike 903, you can clear individually, or all at once. U905: Check and clear document feeder counter. Exp 1 is first 3 digits. Exp 3 is last 3. Exp 5 clears count. U910: Clear black ratio data. Press Start. Select On with zoom keys. Press start. U917: Read/write backup data. Using zoom keys, select rd for read, rE for write. U990: Check and clear time exposure lamp has been lit. Exp 1 is first 3 digits. Exp 3 is last 3. Exp 5 clears count. U992: Clear printer counter. Exp 1 is first 3 digits. Exp 3 is last 3. Exp 5 clears count. Does not apply to 1505. U993: Print VTC-PG pattern. 0 is center line adj pattern. 1 is graph paper. 2 is solid black U998: Print out memory list. Exp 1 for bit 16 to bit 23. Exp 3 for bit 8 to bit 15. Exp 5 for bit 0 to bit 7.

1505 User modes. These are not service modes. They are accessible to the customer and are described in the owner’s manual. Hold down both exposure (density) keys for 3 seconds until F00 displays. Select code with zoom keys. Change value with zoom keys or number keys. Lock in by pressing zoom input/enter key. Note: 1505 codes are different than 1510/1810. F01: Print defaults of user codes. F08: Cassette default. 1 is standard. 2 is optional (lower.) F02: Select image mode: 1 is Auto exposure. 2 is F09: Automatic cassette switching if set to 1 if optional text/photo. 3 is photo. 4 is text. cassette installed. F03: Exposure steps. 1 is 3-step. 2 is 5-step. F10: Copy limit. Set to max number of copies (1-99.) F04: Auto exposure setting. 1-5. 1 is lightest. 5 is darkest. F11: Lower cassette size. 1 is legal. 2 is letter. 3 is statement. F05: Text/ photo exposure setting. 1-5. 1 is lightest. 5 is F12: Silent mode. Motors will stop after this many seconds. 1 darkest. is immediately. 2 is 5. 3 is 10. 4 is 15. 5 is 30. F06: Photo exposure adjustment. 1-5. 1 is lightest. 5 is F13: Auto shut off. Machine will shut off automatically if set to darkest. 1. Will not if set to 0. Time of shutoff is based on F21. F07: Text exposure adjustment. 1-5. 1 is lightest. 5 is darkest.

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2003 Knight Business Systems Ltd. – 81 Buffalo Avenue, Medford, NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

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KYOCERA-MITA 1505 / 1510 / 1810 1505 Modes - continued F14: Auto preheat time. When copying stops, machine will go into energy saver. 1 is 5 minutes. 2-9 increase this by 5 minute increments (9 is 45.) F15: Auto shutoff time. If auto shutoff (F19) is on, each digit will increment it by 15 minutes. 1 is 15 minutes. 2 is 30 minutes, up to 8, which is 120 minutes. F16: Preheat recovery time. 1 is recovery priority. 2 is power save priority. F17: To read total count. F18: Toner count report = toner consumption ratio. F19: Toner low printout. If set to 1 (on) machine will print out a sheet when low on toner. F20: Paper shift adjustment (appears to be lead edge registration.) F21: Paper shift adjustment for bypass (appears to be lead edge registration.) F22: Inch if 1. Metric if 2. Metric Japan if 3. F23: Folio length for main cassette. 1 is 210 mm (metric.) 1 is 216mm (inch.) F24: Folio length for bypass. 1510/1810 User modes. These are not service modes. They are accessible to the customer and are described in the owner’s manual. Hold down both exposure (density) keys for 3 seconds until F00 displays. Select code with zoom keys. Change value with zoom keys or number keys. Lock in by pressing zoom input/enter key. Note: Note: 1505 codes are different than 1510/1810. F19: Auto shut off. Machine will shut off automatically if F01: Print defaults of user codes. set to 1. Will not if set to 0. Time of shutoff is based F02: Select image mode: 1 is Auto exposure. 2 is on F21. text/photo. 3 is photo. 4 is text. F20: Auto preheat time. When copying stops, machine F03: Exposure steps. 1 is 3-step. 2 is 5-step. will go into energy saver. 1 is 5 minutes. 2-9 F04: Auto exposure setting. 1-5. 1 is lightest. 5 is darkest. increase this by 5 minute increments (9 is 45.) F05: Text/ photo exposure setting. 1-5. 1 is lightest. F21: Auto shutoff time. If auto shutoff (F19) is on, each digit 5 is darkest. will increment it by 15 minutes. 1 is 15 minutes. 2 is F06: Photo exposure adjustment. 1-5. 1 is lightest. 5 is darkest. 30 minutes, up to 8, which is 120 minutes. F07: Text exposure adjustment. 1-5. 1 is lightest. 5 is darkest. F22: Preheat recovery time. 1 is recovery priority. 2 is F08: Cassette default. 1 is standard. 2 is optional (lower.) power save priority. F09: Automatic cassette switching if set to 1 if optional F23: To read total count. cassette installed. F24: Toner count report = toner consumption ratio. F10: Upper cassette size. 1 is legal. 2 is letter. 3 is F25: Toner low printout. If set to 1 (on) machine will print statement. out a sheet when low on toner. F11: Lower cassette size. 1 is legal. 2 is letter. 3 is F26: Paper shift adjustment for main cassette (appears statement. to be lead edge registration.) F12: Bypass non-standard size setting on if 1, off if 2. F27: Paper shift adjustment for optional cassette F13: Bypass non-standard size width. (appears to be lead edge registration.) F14: Maximum number of copies that can be run can be F28: Paper shift adjustment for bypass (appears to be set from 1-99. lead edge registration.) F16: 4 in 1 layout. 1 is landscape. 2 is portrait. F29: Inch if 1. Metric if 2. Metric Japan if 3. F17: Type of borderline for layout copying. 1 is none. 2 is F30: Folio length for main cassette.. 1 is 210 mm solid. 3 is dotted. (metric.) 1 is 216mm (inch.) F18: Silent mode. Motors will stop after this many seconds. F31: Folio length for bypass. 1 is immediately. 2 is 5. 3 is 10. 4 is 15. 5 is 30.

Updates and corrections are posted at our website (www.intravia.com).

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2003 Knight Business Systems Ltd. 81 Buffalo Avenue, Medford, NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

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KYOCERA-MITA 1530 / 2030 Equivalent Machines: CopyStar 1530 / 2030 Profile: Digital, 15 / 20 copies per minute.

CONSUMABLES Supplies and consumables. Important note. Toner cartridges are not interchangeable between K-M & Copystar. MODEL SUPPLY DESIGNATION YIELD Kyocera-Mita .Toner (450 grams)......... 37028011.......... 11,000 Copystar ........Toner (450 grams)......... 37028015.......... 11,000 Kyocera-Mita .Developer (600 grams) .. 2AR86040D .... 100,000 Copystar ........Developer (600 grams) .. 2AR86040D .... 100,000 Kyocera-Mita .Drum.............................. ........................ 100,000 Copystar ........Drum.............................. 2AV82010 ....... 100,000 All Drum blade.................................... 2AV18030 ....... 100,000 All Drum seal blade ............................ 2AR93410....... 200,000 All Cassette pickup tires ..................... 2AV06010 ....... 100,000 All Bypass pickup tire ......................... 2AV06010 ....... 100,000 All Registration cleaner; left................ 2AV68010 ....... 200,000 All Registration cleaner; right ............. 2AV68020 ....... 200,000 All Charge corona .............................. 2AR93420....... 100,000

MODEL SUPPLY DESIGNATION YIELD All Transfer roller ................................ 2AV68040 .......200,000 All Doctor blade cover A ..................... 2AR93400 .......200,000 All Fuser heat roller ............................ 2AV20100 .......200,000 All Fuser pressure roller ..................... 2AB93040 .......200,000 All Fuser heat roller bushing (2) ......... 35920350 ........200,000 All Fuser pressure roller bushing (2) .. 35920130 ........200,000 All Fuser pawls (5).............................. 35920150 ........200,000 All Fuser thermistor ............................ 2AV20250 .......200,000 All Document feeder pickup ??rollers (2) 3A707020..........50,000 originals All Document feeder feed roller (10)... 3A707030..........50,000 originals

ACCESSORIES & OPTIONS ITEM MACHINES USED ON MODEL Automatic Document Feeder.................. 1530/2030 ....STDF-3 Reversing Document Feeder.................. 2030 ............ SRDF-1 Document cover (if no document feeder) 1530/2030 ................ 250-sheet drawer ................................... 1530/2030 .......ST-12 Print system K (PCL6/PS2) .................... 1530/2030 ................ Network board (10 base-T/100base-TX, 10base 2) .... 1530/2030 ........IB-20 Duplex unit ............................................. 2030 ............... AD-61

ITEM MACHINES USED ON MODEL Duplex unit for use with finisher.............. 2030 ............... AD-62 Internal finisher ....................................... 2030 .............. F-2205 Job separator.......................................... 1530/2030 ..... J-1302 Fax system B.......................................... 2030 ......................... Fax memory board (8MB)....................... 2030 ..........FM1-8MB Staple cartridge (for F-2205 finisher) ...... 2030 ......................... Spacer (1, 2 or 3 needed to bring machine to correct height with standard cabinet; varies with number of cassettes

Copy Quality adjustment: See user modes and simulations Drum replacement: Remove imaging unit by doing the following: Open front door, bypass door and paper conveying unit. Remove toner and waste toner bottle. Remove two screws (top left and right upper corner) and one connector from image unit and slide out image unit. Remove charge corona by removing one screw in rear. Remove two screws holding the three separator claw assembly. Remove springs for drum blade. push spacers to hold the blade away from the drum. Remove drum shaft. Lift out drum. Service manual says to clean shaft and then apply conductive grease to contact surfaces of ground plate before reassembling. New drum will have a drum type printed on it. Write down this number to enter in simulation 109. After installing drum and reassembling machine, do simulations U109, U110 and U111. Drum blade replacement: Follow previous steps to remove drum. With drum out, blade is replaced with three screws. Developer replacement & calibration: Service manual is not clear. It may be necessary to remove drum. Remove image formation unit. Lift developer cover off by pushing towards right and rear (no screws.) It is not clear whether or not the drum and developer unit come out together. Empty developer and replace. Perform maintenance mode (simulation) 130.

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2003 Knight Business Systems Ltd. 81 Buffalo Avenue, Medford, NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

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KYOCERA-MITA 1530 / 2030 PARTS AND MAINTENANCE ITEMS PART DESCRIPTION PART NUMBER MANUAL LOC. Bypass clutch .........................................2AV27340........ 13 28 Bypass pickup roller (1) ..........................2AV06320.......... 6 44 Bypass size detect switch.......................33906990 .......... 6 41 Cassette assembly .................................2AV05100............ 3 1 Cassette backstop ..................................35907091 .......... 3 19 Cassette pickup rollers (2) ......................2AV06010............ 6 3 Cassette springs (2)................................34907380 .......... 3 18 Charge corona assembly........................2AR93420 ....... 11 12 Cleaning lamp.........................................2AR27031 ....... 10 21 Developer seal diode ..............................2AR27620 ..... 11 100 Developer unit doctor blade....................2AR14580 ....... 11 65 Developer unit gear; 16t .........................2AR14110 ....... 11 40 Developer unit gear; 17t .........................2AR18110 ....... 11 79 Developer unit gear; 19t .........................2AR14310 ....... 11 51 Developer unit gear; 20t .........................63814060 ...... 11 108 Developer unit gear; 21t .........................2AR18100 ....... 11 78 Developer unit gear; 23t (2) ....................34922570 ...... 11 106 Developer unit gear; lower eject idle.......72320210 ...... 11 110 Developer unit gear; paper feed drive; 20t ...........................35322020 ...... 11 118 Developer unit gear; recycle; 12t ............19518240 ...... 11 116 Developer unit lid (snaps on/off) .............2AR14590 ....... 11 66 DIMM (1530)...........................................2A027300 .......... 16 4 Drum cleaner blade ................................2AV18030.......... 11 6 Drum seal blade (lower blade) ................2AR93410 ....... 11 94 Drum separator claw (3) .........................2AR18240 ..... 11 112 Drum separator claw assembly (3) .........2AR00400 ..... 11 111 Duplex eject actuator ..............................3A821150 .......... 1 42 Duplex feed switch..................................35327400 .......... 1 54 Duplex finisher feed switch .....................35327400 .......... 1 45 Duplex finisher paper switch...................66006360 .......... 1 50 Duplex LED board ..................................3A828011 .......... 1 50 Duplex motor ..........................................3A627010 .......... 1 12 Duplex motor drive board .......................3A628011 .......... 1 13 Duplex paper switch ...............................66006360 .......... 1 61 Eject unit slide out tray............................3BN04090 ........... 3 7 Exposure lamp........................................2AV12100............ 9 4 F-2205 conveying actuator .....................3BN08280 ......... 1 31 F-2205 feed shift actuator.......................3BN08290 ......... 1 32 F-2205 feed shift motor...........................3BN27011 ......... 1 65 F-2205 feed switch .................................35327400 .......... 1 81 F-2205 release switch assembly ............3A601010 .......... 1 75 Fan (1) ....................................................35923010 ........ 15 29 Fan (2) ....................................................35923010 ........ 14 48 Fuser exit actuator ..................................2AV20200........ 12 19 Fuser feed switch....................................35327400 ........ 12 36 Fuser gear; 21t .......................................66022190 ........ 12 44 Fuser gear; idle/pf...................................73922250 ........ 12 46 Fuser heat lamp......................................2AV20130........ 12 13 Fuser heat roller......................................2AV20100........ 12 12 Fuser heat roller bushings (2) .................35920350 ........ 12 41

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PART DESCRIPTION PART NUMBER MANUAL LOC. Fuser heat roller gear..............................35920240 ........ 12 40 Fuser pressure roller...............................2AB93040........ 12 28 Fuser pressure roller bearings (2)...........35920130 ........ 12 37 Fuser separator pawls (5) .......................35920150 ........ 12 39 Fuser thermistor......................................2AV20250........ 12 24 Fuser thermal switch...............................63720211 ........ 12 43 Handle; left side ......................................2AV04150............ 7 5 High voltage board..................................2AV28041........ 14 37 Humidity sensor ......................................2A327010 ........ 14 45 Interlock switch .......................................2AV27370........ 14 36 Interlock switch .......................................2AR27040 ....... 14 41 Inverter board .........................................2AV28080.......... 9 59 Job separator exit actuator ....................3A821140 .......... 1 20 Job separator feed switch .......................35327400 .......... 1 38 Job separator LED board........................3A828011 .......... 1 31 Job separator paper switch (exit) ............66006360 .......... 1 42 Job separator plastic tray........................3A804020 ............ 1 2 Laser unit ................................................2AV13010.......... 10 1 Main board (1530) ..................................2AV01011.......... 14 1 Main board (2030) ..................................2AX01010.......... 14 1 Memory board (1530) .............................2AV60040.......... 16 3 Memory board special tool......................2AV68030........ 16 32 Middle tray feed switch ...........................35327400 .......... 2 38 Middle tray jam detect switch..................78727110 .......... 2 45 Middle tray main board ...........................3BN01010 ........... 2 1 Middle tray release switch assembly ......3A601010 .......... 2 36 Middle tray side registration motor ..........3BN27020 ......... 2 28 Middle tray side registration photo interrupter board (2) ..................3BN28020 ......... 2 30 Operation board (1530)...........................2AV24011.......... 15 2 Operation board (2030)...........................2AX24011.......... 15 2 Operation cover (1530) ...........................2AV25010.......... 15 4 Operation cover (2030) ...........................2AX25010.......... 15 4 Operation cover print key........................2AV25140........ 15 19 Optional cassette actuator ......................3A506030 .......... 5 14 Optional cassette assembly ....................2AV05100............ 1 3 Optional cassette backstop.....................35907091 .......... 1 19 Optional cassette clutch..........................2AV27330.......... 5 45 Optional cassette drive board .................36093040 .......... 5 19 Optional cassette empty switch ..............65027360 .......... 5 34 Optional cassette feed switch .................35327400 .......... 5 46 Optional cassette motor ..........................36027020 .......... 5 18 Optional cassette pickup tires (2)............2AV06010.......... 5 30 Optional cassette size switch (5) ............35927420 .......... 5 47 Optional cassette springs (2) ..................34907380 .......... 1 18 Optional feed unit conveying actuator.....3A506030 .......... 2 14 Optional feed unit empty switch ..............65027360 .......... 2 34 Optional feed unit feed switch.................35327400 .......... 2 46 Optional feed unit motor..........................36027020 .......... 2 18 Optional feed unit motor drive board.......36093040 .......... 2 19 Optional feed unit paper feed clutch .......2AV27330.......... 2 45

2003 Knight Business Systems Ltd. 81 Buffalo Avenue, Medford, NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

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KYOCERA-MITA 1530 / 2030 PART DESCRIPTION PART NUMBER MANUAL LOC. Optional feed unit pickup tires (2)........... 2AV06010 ......... 2 30 Optional feed unit size switch (5)............ 35927420 .......... 2 47 Original detect sensor ........................... 35927290 .......... 9 53 Original detect sensor (1530) ................. 35927290 ........ 16 20 Original section photo interrupter ........... 72127100 .......... 9 54 Original size indicator; front .................... 35912490 .......... 9 51 Original size indicator; left ...................... 2A305070.......... 9 42 Original size indicator; rear..................... 2AV12470 ......... 9 28 Paper empty switch ................................ 65027360 .......... 6 38 Paper feed clutch ................................... 2AV27330 ....... 13 27 Paper feed motor.................................... 2AV27190 ....... 13 25 Platen cover original pocket ................... 60904280 .......... 8 10 Platen cover white mat ........................... 19012041 ............ 8 7 Platen glass............................................ 35912010 .......... 9 46 Power source board ............................... 2AV28051 ....... 14 38 Power switch .......................................... 2AV27290 ....... 14 35 Registration clutch.................................. 2AV27250 ....... 13 26 Registration roller; left ............................ 2AV06070 ........... 7 6 Registration roller; right .......................... 2AV06060 ........... 6 8 Registration switch ................................. 2AV27260 ......... 6 31 Release detect switch ............................ 2AC12370 ......... 9 38 Scan cable; front .................................... 2AV12190 ......... 9 13 Scan cable; rear ..................................... 2AV12200 ......... 9 14 Scan motor ............................................. 2AV12220 ......... 9 16 Scan switch; feed ................................... 35327400 .......... 9 45

PART DESCRIPTION PART NUMBER MANUAL LOC. Size detect board.................................... 33928111 .......... 6 35 Size switch (4) ........................................ 35927420 .......... 2 30 Size switch (4) ........................................ 35927420 ...... 11 128 SRDF-1 Document feeder pickup roller.. 3AL07010............ 9 5 SRDF-1 Document feeder separator roller.. 3AL07020............ 9 6 SRDF-1 Document feeder separator roller.. 3AL07031.......... 9 27 STDF-3 driver board............................... 3A728010.......... 1 32 STDF-3 feed switch ............................... 3AL27060.......... 3 47 STDF-3 feed switch (2)........................... 35327400 .......... 1 36 STDF-3 motor (2) ................................... 3A727010.......... 3 43 STDF-3 original detect actuator.............. 3A702150.......... 1 11 STDF-3 original table actuator................ 3A706050.......... 1 28 STDF-3 paper feed roller ........................ 3A707020............ 2 2 STDF-3 paper feed roller ........................ 3A707030............ 2 3 STDF-3 paper pickup roller .................... 3A707020............ 3 8 STDF-3 safety switch ............................. 63527020 .......... 3 53 STDF-3 size detect actuator (5).............. 3A707140.......... 2 10 STDF-3 size detect board....................... 3A728020.......... 3 45 STDF-3 white mat................................... 3A727030.......... 1 29 Toner motor ............................................ 33915190 .......... 2 29 Toner motor gear.................................... 45727502 .......... 2 27 Toner sensor .......................................... 33914190 ...... 11 103 Toner waste bottle .................................. 2AV60020 ......... 16 1 Transfer roller ......................................... 2AV16100 ......... 7 27 Transfer roller cleaner ............................ 2AR17090 ......... 7 29

DIAGNOSTICS AND SIMULATIONS Jam Codes (May Be Prefaced By “E”) 10: Upper paper feed. 11: Lower paper feed. 12: First optional drawer feed. 13: Second optional drawer feed. 14: Bypass feed. 15: Vertical paper feed. 16: Drawer vertical paper feed. 20: Multiple sheet jam. 21: Multiple sheets in vertical section. 22: Multiple sheet bypass jam. 30: Registration area jam. 40: Fuser jam.

50: Exit jam. 51: Job separator jam or duplex jam. 60: Duplex jam. 61: Duplex jam. 70, 71, 72, 73 Document feed jam. 74: Document feed jam after retry. 75, 76: Document feed switchback jam. 80: Finisher jam. 81, 82, 83: Finisher eject jam. 90: Memory full. 98: Laser problem.

Updates and corrections are posted at our website (www.intravia.com).

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2003 Knight Business Systems Ltd. 81 Buffalo Avenue, Medford, NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

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KYOCERA-MITA 1530 / 2030 Error Codes Note: 1530 will alternate display between “C” and digits. 2030 will display all digits. Some of the alphanumeric codes shown below will display on the 2030 with description of problem, rather than the code. Add toner: Needs toner Toner disposal: Replace waste bottle. AP: Adding toner (machine is cycling.) OF: Inner paper tray is full (250 sheets w/o separator; 150 if separator; 100 on other section of separator. OP: Front cover or left cover. OP1: Document feeder cover open. OP2: Left cover of optional cassette open. OP3-OP5 Optional drawer left cover open. PF: Paper feed problem. U1: Insert key counter. E07: Paper is different size than original. E30: Tape in developer unit. E70: Last original did not copy in document feeder. E71: Reload originals into document feeder. E72: Document still in document feeder. E90: Memory is full. C011: Backup memory problem. Turn power off and back on. If it repeats, replace main board. C021: Communication problem between main board and operation board. C034: Communication problem between main board and finisher. C040 : DIMM not inserted properly or no good. C041: Bitmap problem. Memory board bad or not inserted properly. C043: DMA problem. Bad main board. C100: Could be shading plate position (maybe even dirty if you’re lucky,) bad exposure lamp, main board, CCD or ISU. C104: Optics; exposure lamp, main board, bad CCD, bad ISU. C200: Drive motor problem. C310: Scan home problem; switch, main board, or scan motor. C400: Laser motor problem (polygon). Bad laser unit. C401: Laser motor steady state problem. Bad laser unit or power source board. C420: BD steady state problem. Laser motor problem or bad main board. C510: Charge HVT or corona problem. Could be HVT charge spring C610: Open fuser thermistor or heat lamp problem. C620: Low fuser temperature. Bad thermal switch, lamp or thermistor. C630: High fuser temperature. Bad thermistor, power source board, shorted wire. To reset fuser errors, use simulation U163: Press Start. Press EXECUTE to clear. Press Start. C710: Toner sensor problem or bad developer. C730: Broken external temperature thermistor wire, or humidity sensor board. C731: Shorted external temperature thermistor wire or humidity sensor board. C740: Image formation unit not installed properly or connection problem. C817: Finisher front side registration motor problem. C818: Finisher rear side registration motor problem. C819: Finisher trail edge registration motor problem. C821: Finisher stapler motor problem.

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2003 Knight Business Systems Ltd. 81 Buffalo Avenue, Medford, NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

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KYOCERA-MITA 1530 / 2030 SIMULATIONS / SERVICE MODE (Maintenance Mode) Simulation Procedure: Press these keys in this order. 10871087. Then enter the code number with the number keys, cursor up/down keys or the zoom keys. Press the Start key. After the item is run or tested, press stop/clear. Exit the mode by pressing 001, and then print. In most cases, if there is a choice of things to do, items to test, etc., use the copy exposure keys to make the selection. In certain items, use the “zoom +/- keys to select the “on” setting. In some cases, you can make a test copy in “interrupt” mode. It is not clear if the interrupt test is the new value/change, or the unchanged value. In many cases, on the 2030 you will use cursor keys, whereas on the 1530 you will use zoom keys or exposure keys. U000: Prints status report. Print out maintenance settings, jam occurrences, service call occurrences. U001: Ends Simulation (returns copier to warm-up or ready). U003: Phone number of service center. Use auto mode for (. Use image mode for ). Use “lighter” key for -. Use darker key for _ (space.) Move cursor with cursor left/right keys. (Does not apply to 1530.) U004: Set last six digits of machine serial number. U005 Aging (Copy with no paper.) PPC is copier. PPC +DF is copier & document feeder. U019: Display ROM versions; main & MMI. (Does not apply to 1530.) U020: Initialize all backup RAM on the main board. Select with up/down keys. U021: Initialize memories; counters, service calls, etc. Select with up/down keys. U022: Initialize back up data for scanner if it is replaced. U030: Motor tests; main, drawer motors, feed shift motor at high/low, forward/reverse. U031: Paper path switches test. Press "Start" to see choices. U032: Paper path clutch test (bypass, feed, registration, and optional feed unit clutch.) U033: Test solenoids. U034: Adjust print start timing (print registration.) 1530: Exp 1 for lead edge from cassette. Exp 2 for lead edge when paper pauses at registration roller. Press interrupt key. Press Start for test pattern. Change setting with zoom keys. Press Stop/clear key to lock in. 2030: RCL on for lead edge from cassette. RCL on 2 for lead edge when paper pauses at registration roller. RCL dup for lead edge registration in 2nd side of duplex. Press interrupt key. Press Start for test pattern. Change setting with cursor left/right keys. Press Stop/clear key to lock in. U035: Folio size length & width. U051: Paper buckle. Exp 1 for cassette. Exp 3 for bypass. Exp 5 for optional cassette. Adjust with zoom keys. Lock in with Start. U053: Fine adjustment of motor speed for main motor, laser motor & optional feed shift feed motor. U060: Scan input properties; This is density in text, text/photo, photo modes. Default is 12. Range is 0-23. U061: Test exposure lamp. U063: Shading position adjustment. Default is 0. corrects longitudinal lines caused by messed up shading plate (clean plate first.) U065: Scan magnification adjustment; main scan and auxiliary scan directions. Select “main” for main scan on 2030. Select “1” on 1530, with density keys. Press “interrupt.” Change values with cursor right/left keys. Lock in with stop/clear. For auxiliary scan on 2030, select “sub scan” and select “2” on 1530. U066: Scan lead edge registration adjustment for document on glass. Use cursor keys on 2030. Use zoom keys on 1530. U067: Scan center line adjustment. Note: Scan adjustments should follow this sequence: 34, 67. Use cursor keys on 2030. Use zoom keys on 1530. U070: DF magnification adjustment. First do U053, U065 and U070. Initial setting is 0. U071: DF scan timing. Use interrupt key for test copy to compare. U072: DF center line adjustment. Initial setting is 0. U073: Scanner test. Zoom is magnification. Size 3 is paper size. Lamp 5 is exposure lamp on/off. U074: DF exposure adjustment. Initial setting is 1. U075: Original size detection(Does not apply to 2030.) U087: DF scan position adjust mode on or off (compares for dust on slit glass if on.) Also set reference data for identifying dust. Initial setting is 35. Hey dusty, lets see your ID! U088: Setting input filter (for density problems on halftones, especially in enlargement. They call it moiré reduction.)

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2003 Knight Business Systems Ltd. 81 Buffalo Avenue, Medford, NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

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KYOCERA-MITA 1530 / 2030 UO91: Check shading. SHD Before scans before shading. SHD scans after shading. U092: Adjust scanner automatically. Scan center, scan timing (lead edge registration) and sub scan (side to side registration.) U093: Exposure density gradient in manual density mode. Use image mode and up/down cursor to select. Adjust in each mode (text, text/photo, photo.) Initial setting is 0. U099: Original size detect. Select item with image mode select key. dA is original width detection data. LE is original width threshold. U100: Setting charge surface potential in each mode (grid control voltage.) Turns on charge corona. Default setting is 184. Exp 1 is to change grid voltage. Exp 2 turns charge on. Exp 3 turns charge on and laser on & off. U101: Setting high voltage; developer bias, transfer. U109: Set drum type: G, H, J. U110: Check and clear drum count. Press "start" and then use exposure keys: 1 is for first 3 digits. 3 is for last 3 digits. 5 is to clear count. (then press start.) Use zoom +/- keys to set a new number. U111: Check and clear drum timer (minutes.) U130 Developer calibration: Press "Start" Press “Start.” Will run for 2.5 minutes (I think) and then will display settings. This will also reset toner sensor control voltage (U131), renew toner feed start level (U156), clear developer drive time (U157), clear developer count (U158) and reset toner feed start level and toner empty detection. Press stop/clear when done. U131: Setting toner sensor control voltage. 155 is initial setting. U132: Add toner (up to reference value.) Exposure keys: 1 is toner sensor output. 2 is current toner feed start level. 3 is current toner sensor control voltage. 4 is absolute humidity. U135: Test toner motor. U155: Display toner sensor output. Exposure keys give same descriptions as 132. U156: Change toner control level: Exp 1 for feed start. Exp 3 for difference between feed start and empty level. U157: Check or clear developer drive time. Exp 1 is first 2 digits. Exp 3 clears drive time. (done automatically in 130.) U158: Check, change or clear developer count. Exp 1 is first 2 digits. Exp 3 clears count. (done automatically in 130.) U161: Fuser temp. Exposure 1 Normal is 135. Exp 2 is secondary stabilization;160. Exp 3 is regular stabilization; 180. Exp 4 is small sized paper temp deduction; 0. U162: Forced fuser stabilizing. Puts the machine into "ready," without heat. U163: Reset fuser errors. Press Start. Press EXECUTE to clear. Press Start. U196: Turn fuser lamp on using Start. U199: Display fuser temperature and room temperature. U200: Light up panel LEDs. U203: Test document feeder. ADF or RADF with paper. ADF (non-p) or RADF (non-P) without paper, continuous. U204: Key card if C-1. Key counter if C-2. U207: Test operation panel keys. U210: Reverse LCD. U211: Document feeder type. SADF or SRDF. U240: Finisher item test; initial, FJM (front side registration,) RJM (rear side registration,) Retm (trail edge registration,) Stapler, and pickup solenoid. U241: Finisher switch test. Msfsw is open/close, Lsfsw is left cover, Ftps is internal tray sensor, Fjhs is side registration front home sensor, Rjhs is side registration rear home sensor, Rehs is trail edge registration home sensor, STP is stapler empty sensor. U243: Test document feed motors, clutches, solenoids. Fmot is original feed, Cmot is original conveying, Fdcl is feed clutch, Ejsl is eject feedshift solenoid, Rjsl is switchback feedshift solenoid, Fdsl is original feed solenoid, Rpsl is switchback pressure solenoid. U244: Test document feed switches. Each one will give a different indicator in the display. U245: Checks messages that can be displayed. (Does not apply to 1530.) U250: Set PM cycle. Press "Start." PM cycle (X1K) will display. If you wish to change PM cycle, Change value with cursor left/right keys. Press "Start" to lock in. Note: It is unclear what the difference is between this and 345.

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2003 Knight Business Systems Ltd. 81 Buffalo Avenue, Medford, NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

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KYOCERA-MITA 1530 / 2030 U251: Check and clear PM count (copies since last PM and PM reset.) Press "Start" to display six digit PM cycle. Select “Clear” with cursor up/down if you wish to clear count back to 0. If you wish to enter a new value, do so with the number keys and press “Start” to lock in. U252: Destination (country.) U253: Single or double count for 11x17. U254: Auto-start function on or off. U255: Set auto clear time 0 is no auto clear. Otherwise, up to 270 seconds. U256: Auto preheat/energy save on or off. U258: Toner empty will allow single copying or multiple, depending on setting. Use cursor left/right keys to select sin (single) or con (continuous.) If set to continuous, machine will allow 70 copies. You can change this from 0-200. U260: Change copy count timing point (exit or secondary feed.) U265: Print product name on customer printout/reports if set to 0. No name if set to 2. U330: Set sheets that enter stack mode; 0-100. Use number keys or cursor left/right. (Does not apply to 1530.) U332: Setting black ratio for 8 ½ x 11 paper. Requires service manual (page 1-4-42.) U342: Limits internal exit tray to 100 sheets if set to on with finisher; 150 if job separator or duplex; 250 if no finisher, job separator or duplex. No limit if set to off. U343: Duplex or simplex default. On is duplex. Off is not. (Does not apply to 1530.) U344: Preheat energy save. Instant ready (no energy/save.) Energy star; 30 seconds warm-up. Time serve; higher temp and shorter warm-up. U345: PM due setting. Exp 1 for first 3 digits (range 0-9.) Exp 3 for last 3 digits (range 000-999.) Change value with number keys or cursor left/right keys and press start. Note: It is unclear what the difference is between this and 250. U348: Copy density range adjustment. Special is 11 steps normal and 15 enlargement. Normal is 5 and 9. U402: Image printing margin adjustment. 1530. Use exposure keys (left to right numbered 1-5.) 1d for printer lead edge. 2 for printer left/right. 3 for printer trail edge. 4 for printer trail edge of non standard size paper from cassette. 2030 Lead for printer lead edge. AC for printer left/right. Trail for printer trail edge. D CUT for printer trail edge of non standard size paper from cassette. Trail2 for printer trail edge of non standard size paper from bypass. Change settings with cursor left/right keys. Press Start to lock in. Press stop/reset to exit.Trail2 for printer trail edge of non standard size paper from bypass. Change settings with cursor left/right keys. Press Start to lock in. Press stop/reset to exit. U403: Adjust margins for reading an original on platen glass. On 2030, select with cursor up/down. Press interrupt. Press start. Change value with cursor right/left keys. Press stop/clear to lock in. On 1530, select with copy exposure keys. Press interrupt. Press start. Change value with zoom keys. Press stop/clear to lock in. U404: Adjust margins for reading via document feeder. A is left margin. B is lead edge. C is right margin. D is trail edge. U407: Adjust lead edge registration for memory image printing. Same procedure as U034. Should be done in this sequence: U053, U034, U065, U066, and then U0407. After ‘start” press Interrupt, adjust with cursor left right keys on 2030 or zoom keys on 1530. U901: Check and clear copy counts for various feed stations. U903: Check and clear jam counts. Display by pressing “Start.” Select “All” to clear all counts at once (cannot be cleared individually.) U904: Check and clear service call counters. Unlike 903, you can clear individually, or all at once. U905: Check and clear document feeder and finisher counters. Exp 1 is first 3 digits. Exp 3 is last 3. Exp 5 clears count. U906: Reset partial operation. Some sections of the machine can go down, and be disabled but still allow the machine to operate otherwise. After repairing those situations, go to this code to bring that unit back into service. U908: Change total count. (Does not apply to 1530.) U910: Clear black ratio data. Press Start. Select execute. Press start. U914: Fax or copier priority (if set up as fax.) (Does not apply to 1530.) U917: Read/write backup data. Using cursor up/down keys, select read or write. U990: Check and clear time exposure lamp has been lit. “Start” will display how many minutes the exposure lamp has lit for. If you wish to clear it, select “clear” with cursor up/down keys and press “Start.”

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2003 Knight Business Systems Ltd. 81 Buffalo Avenue, Medford, NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

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KYOCERA-MITA 1530 / 2030 U992: Clear printer counter. Press “Start” to read print or fax count. Change count by selecting item with cursor up/down and entering six-digit value. To clear counts, press “reset.” Press “Start.” U993: Print VTC-PG pattern. 1 is center line adj pattern. 2 is graph paper. 3 is solid black. U998: Print out memory list. Firmware Upgrade procedure on Main Board Power off and machine unplugged. Remove upper shield cover (bottom corner of machine.) Remove memory board if installed. Install master Rom into IC3 socket on flash tool. Connect CN2 on flash tool board to CN2 on memory tool board. Insert memory tool board into machine and connect CN1 to the main boards CN31. Use guides on 1530. Be especially careful not to touch metal on 2030. Plug machine in and turn on. LED 2 will flash green on the flash tool. When it stays lit steadily (about 30 seconds) you are done. Turn power off. Remove memory tool board. If C021 displays, don’t worry about it. Firmware Upgrade procedure on Operation Board Power off and machine unplugged. Remove upper shield cover (bottom corner of machine.) Install master Rom into IC3 socket on flash tool. Slide flash tool in and connect CN2 of tool to CN33 on main board. Plug machine in and turn on. LED 2 will flash green on the flash tool. When it stays lit steadily (about 3-4 minutes) you are done. Turn power off. Remove memory tool board. User modes (Copier management.) These are not service modes. They are accessible to the customer and are described in the owner’s manual. Note: 1530 displays an alphanumeric code, whereas 2030 displays the function spelled out in the LCD display. Below, is the list of items. The “F—“ is the 1530 display for the corresponding item. Note that items are out of order since both models use different numbering systems and different access methods. To enter user mode on 1530: Press and hold down both exposure keys at the same time. After about 3 seconds, “F00” will display. Change to a different item with the zoom keys or number keys. Then press “enter” key. Use zoom keys to change values in each. Press “enter” key when done. To enter user mode on 2030: All items will fall in either “copy defaults,” or “machine defaults,” as described next. Copy Defaults Press “*/Language” key. Use cursor down key to go to “Copy Default.” Press “Enter” key. Enter management code (2000 is standard, unless someone has changed it, as described below in item 12.) Select the item you wish to check or change. When finished and ready to return to normal, select and press “End.” Note: Some items apply to one model or the other, but not both. F02: Exposure mode: Auto exposure, Mixed mode (text/photo,) photo. F03: Exposure steps: Choice of 5 or 9. F04: Auto exposure adjustment: Using left/right cursor key you can select any density setting available. F05: Mixed original density setting: Using left/right cursor key you can select any density setting available. F07: Photo original density setting: Using left/right cursor key you can select any density setting available. F06: Text original density setting: Using left/right cursor key you can select any density setting available. F08: Paper select: Auto or manual. F09: AMS mode (auto magnification select): AMS or 100% are the choices. F10: Default drawer: F13: Non standard paper size for bypass. F14: Output form: Sort or non-sort. F15: Rotate sort: On or off (will only function if 8 ½ x11 paper is loaded both ways in two F16: Copy limit: Up to 250. F17: Margin width: ¼” to ¾” in 1/8” increments. F18: Border width: ¼”, ½” or ¾”.

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2003 Knight Business Systems Ltd. 81 Buffalo Avenue, Medford, NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

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KYOCERA-MITA 1530 / 2030 Machine Defaults Press “*/Language” key. Use cursor down key to go to “Machine Default.” Press “Enter” key. Enter management code (2000 is standard, unless someone has changed it, as described below in item 12.) Select the item you wish to check or change. When finished and ready to return to normal, select and press “End.” F01: 1: Print settings of user codes (status report.) F24: 2: Auto shut off. Machine will shut off automatically if set to on. Will not shut automatically if set to off. Time of shutoff is based on 10 (shut off time.) If machine is fax or printer equipped, it will not shut off, but will go into energy saver, so that it can come back on line to print or receive faxes. 3: Special paper. Set if (*) Not set if (-) Select drawer with cursor up/down key. Mark drawer with (*) by pressing left/right cursor key. Press cursor up to “End” and press “enter” key. Then, press cursor up/down key to select on or off for choices supplied (plain, transparency, etc.) 4: APS (auto paper select) decision for Special paper (above; user mode 3) 5: Paper type for drawers. Select type (usually plain) and press enter. F12: 6: Paper type for bypass. Select type (usually plain) and press enter. 7: Fax exit location. If so equipped, select inner tray, finisher or job separator. F23: 8: Copy exit location. If so equipped, select inner tray, finisher or job separator. F25: 9: Auto preheat time. When copying stops, machine will go into energy saver. 5 minutes to 45 in 5 minute increments. F26: 10: Auto shutoff time. If auto shutoff (mode 2) is on, this can be set from 15 minutes to 240 minutes. 11: Display contrast (operation panel visibility.) 12: Management code change. Standard default is 2000. You can change it to something else, but be sure to note it somewhere or you won’t be able to get back in to do any of these modes. F22: 13: Silent mode. If set to silent mode, motor will stop immediately after copying stops. F11: 14: Auto drawer switching. If set to “on” paper will automatically switch to other drawer, without interrupting job, if both have same size and one runs empty. F27: 15: Toner counter report. Prints out as “toner coverage report.” Shows % of toner coverage on prints, copies, etc, along with total prints, total copies, total scans, and dot count for each. F19:Layout (4 in 1.) F20: Layout (borderline.) F21: Transparency mode. Management: For departmental counters, and ID codes: Press “*/Language” key. Use cursor down key to go to “Management.” Press “Enter.” Beyond this, you will need the owner’s manual if you cannot access this. Standard access code is 2000. If it has been changed, you will need the new code. If the code has been changed in “machine defaults,” you may not be able to get back to machine defaults without the new code.

Updates and corrections are posted at our website (www.intravia.com).

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2003 Knight Business Systems Ltd. 81 Buffalo Avenue, Medford, NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

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KYOCERA-MITA 2530 / 3530 / 4030 Profile: Digital, 25 / 35 / 40 copies per minute. Equivalent Models: Copystar RI 2530 / 3530 / 4030 Important note. Toner cartridges are not interchangeable between K-M & Copystar.

SUPPLIES AND CONSUMABLES MODEL ITEM DESIGNATION YIELD Kyocera-Mita ........................ Toner (1900 grams) ...... 370AB011 ............................ 34,000 Copystar .............................. Toner (1900 grams)....... 370AB016 ............................ 34,000 Waste toner bottle................. 2 included with toner cart. ...................................... 2BL93130 Copystar Maintenance Kit Includes drum assembly, fuser assembly, developer assembly and TR-700 transfer assembly .................................... MK-705 ................ 400K/500K/500K Copystar drum assembly ...... Complete drum unit ....... 2BJ93020............. 400K/500K/500K Copystar developer assembly (Complete unit) ............ 2BJ93010............. 400K/500K/500K Copystar fuser assembly ...... (Complete unit).............. 2BJ93040............. 400K/500K/500K Copystar transfer assembly .. Complete transfer assembly, including transfer roller TR-700 ............................ 2BK93070 ............ 400K/500K/500K Staple cartridge for DF-71 .... 3 cartridges per unit....... 36882040 ........... 5000 per cartridge Staple cartridge for DF-75 .... 3 cartridges per unit....... 5GH82010.......... 5000 per cartridge Staple cartridge for DF-78 .... 3 cartridges per unit....... 5AX82010 .......... 3000 per cartridge

ACCESSORIES & OPTIONS ACCESSORY DESCRIPTION MODEL Document feeder ....Reversing .................................... SRDF-2 Document feeder ....2530 only ......................................STDF-3 Finisher (3,000 sheet with hole punch) ........................... DF-71 Finisher...................Saddle-stitch................................... DF-75 Finisher...................Internal ........................................... DF-78 Finisher................... ......................................................F-2305 Attachment kit .........For DF71 and DF-75 ....................AK-70C Mailbox finisher.......7-bin for use with DF-71 finisher... M-2107 Punch unit...............2-hole or 3-hole ................................ PH-2 Paper deck .............2 x550-sheet.................................. MD-15 Switchback unit.......Reversing adapter for DF-75 finisher.... RA-1 Job separator.......... ...................................................... J-1402

ACCESSORY DESCRIPTION MODEL LCT .........................3,000 sheet ..................................... ST-14 Paper deck..............2x500-sheet .................................... PF-70 LCT .........................3,000-sheet..................................... PF-75 Duplex unit......................................................................AD-63 Print Scan system N .......Network printer and network scanner Hard drive ...............For printer .........................................HD-4 Bar code reader ......For print scan system N....................BC-1 Wireless NIC...........802.11B ........................................... IB-22 Fax system C............................................................................ Fax system F ..........4030 only. ................................................. Fax memory............Optional for fax system ............. FM1-8MB

Drum and developer replacement: Open front cover. Remove toner cartridge and waste toner bottle. Remove one screw, turn developer latch lever and slide out developer unit. Remove screws that hold drum unit into machine. Slide drum unit out of machine. Developer calibration: Perform maintenance mode (simulation) 130. This is a mono-component machine.

PARTS AND MAINTENANCE ITEMS PART DESCRIPTION PART NUMBER MAN LOC AD-63 Duplex assembly actuator ...........2BL07090 .......... 3 11 AD-63 Duplex assembly clutch ...............2BL27500 .......... 3 18 AD-63 Duplex assembly photo interrupter...2BL27450 .......... 3 17 ADF slit glass..........................................2AV12250........ 19 19 ©

PART DESCRIPTION PART NUMBER MAN LOC Bypass assembly....................................2BL93430 .......... 21 1 Bypass clutch..........................................2BL27500 ........ 21 46 Bypass clutch..........................................2AV27330........ 21 43 Bypass feed actuator ..............................2BL06730 .......... 23 6

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KYOCERA-MITA 2530 / 3530 / 4030 PART DESCRIPTION PART NUMBER MAN LOC Bypass feed unit..................................... 2BL93390............. 23 Bypass photo interrupter ........................ 2BL27450........ 21 19 Bypass pickup roller ............................... 2AR07240 ....... 21 20 Bypass roller (upper) .............................. 61706770 ........ 21 29 Bypass separation roller ......................... 2AR07230 ....... 21 34 Cassette backstop (2) ............................ 2AR07080 ......... 7 11 Cassette switch (2) ................................. 2AR00150 ....... 37 15 CCD ....................................................... ................................. Charge corona (main-C, MC700) ........... 2BL93090........ 31 48 Cleaner unit cleaner roller ...................... 2BL18080........ 31 13 Cleaner unit zener board ........................ 2BL01080........ 31 10 Cleaner/drum unit ................................... 2BJ93020.......... 31 1 Developer gear; 15t................................ 2BL14370........ 27 24 Developer gear; 17t................................ 2BL14340........ 27 35 Developer gear; 18t................................ 2BL14620........ 27 19 Developer gear; 23t/28t .......................... 2BL14110........ 27 36 Developer gear; 34t/16t .......................... 2BL14630........ 27 34 Developer gear; 36t................................ 2BL14650........ 27 50 Developer gear; 36t/23t .......................... 2BL14640........ 27 33 Developer magnetic roller....................... 2BL14010........ 27 28 Developer magnetic roller bearings (2) .. 2BL14450........ 27 51 Developer unit ........................................ 2BJ93010.......... 27 1 Developer unit toner empty sensor......... 33915180 ........ 27 25 DF-78 Finisher conveying switch actuator .. 3B508350.......... 5 28 DF-78 Finisher fan.................................. 3AZ21810 ......... 3 49 DF-78 Finisher feed shift motor .............. 3BN27011 ......... 5 60 DF-78 Finisher feed switch..................... 35327400 .......... 5 30 DF-78 Finisher jam detect switch ........... 78727110 .......... 7 41 DF-78 Finisher release switch assembly... 3A601010............ 5 2 DF-78 Finisher side registration motor (3)... 3BN27020 ......... 7 35 DF-78 Finisher stapler ............................ 3AW27010 ........ 3 39 DF-78 Finisher tray photo interrupters (3) ... 35327400 .......... 7 22 DIMM board 5......................................... 3B228050........ 37 29 Drum board ............................................ 2BJ01040........ 31 45 Drum cleaner blade ................................ 2BL18300........ 31 30 Drum recovery/seal blade....................... 2BL18070........ 31 31 Drum separator pawl assemblies (5) ...... 2BL93310........ 31 32 Drum separator pawls (5) ....................... 2AR18240 ....... 31 35 Eject motor ............................................. 2BL27560........ 35 21 Empty switch .......................................... 2BL01170........ 35 38 Engine board .......................................... 2BJ26010.......... 37 2 Exit section actuator ............................... 2BL21120........ 17 34 Exit section actuator ............................... 2BL21130........ 17 16 Exit section photo interrupter.................. 2BL27450........ 17 15 Exposure lamp ....................................... 2AV12100 ......... 19 4 F-2305 Finisher conveying switch actuator . 3B508350.......... 5 28 F-2305 Finisher fan ................................ 3AZ21810 ......... 3 49 F-2305 Finisher feed shift motor............. 3BN27011 ......... 5 60 F-2305 Finisher feed switch ................... 35327400 .......... 5 30 F-2305 Finisher feed switch (3) .............. 35327400 .......... 7 22 F-2305 Finisher jam detect switch.......... 78727110 .......... 7 41 F-2305 Finisher main board ................... 3B528010.......... 7 25

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PART DESCRIPTION PART NUMBER MAN LOC F-2305 Finisher side registration motor (small, round; 3) .................................. 3BN27020 ......... 7 35 F-2305 Finisher stapler........................... 3AW27010 ........ 3 39 Fan (2) .................................................... 2BL27530........ 35 41 Fan (2; one underneath, horizontal. Other on rear, vertical) ........................ 2BL27610........ 37 60 Fan (left side, center).............................. 2BL27620........ 13 24 Fan (left side, front & rear; 2).................. 2BL27710........ 13 43 Fan (mounted diagonally or vertically) .... 2BL27520........ 35 30 Fax system C main board....................... 3CM01020........... 3 1 Fax system C memory board.................. 3B182010.......... 3 13 Fax system C NCU board....................... 3B101030............ 3 9 Fax system C power supply board ......... 3CM01030........... 3 2 Fax system F data preserve board ......... 3CM68030......... 3 25 Fax system F flash jig board................... 35968010 .......... 3 26 Fax system F main board ....................... 3DB01010 ........... 3 1 Fax system F memory board .................. 3B182010.......... 3 27 Fax system F NCU board ....................... 3B101030............ 3 9 Fax system F power supply board.......... 3CM01030........... 3 2 Feed clutch (rear frame; 2) ..................... 2BL27500........ 33 16 Fuser drive gear ..................................... 2BL20070........ 29 15 Fuser heat lamp; M................................. 2BL20130........ 29 21 Fuser heat lamp; S ................................. 2BJ20040 ........ 29 22 Fuser heat roller ..................................... 2BK20012 ....... 29 12 Fuser heat roller bearings (2) ................. 33420210 ........ 29 14 Fuser heat roller bushings (2)................. 2BL20390........ 29 13 Fuser heat roller pawl springs (6) ........... 2BL20240........ 29 29 Fuser heat roller pawls (6) ...................... 2BL20080........ 29 28 Fuser pressure roller .............................. 2BL20061........ 29 17 Fuser pressure roller bearings (2) .......... 35920130 ........ 29 18 Fuser thermistor ..................................... 2BL20270........ 29 11 Fuser thermal switch .............................. 2BL20280........ 29 24 Fuser unit ............................................... 2BJ93040 ............. 29 High voltage board ................................. 2BL28051........ 37 39 Humidity sensor...................................... 2BM27890....... 37 50 Interlock switch (1).................................. 2AR27040 ....... 37 46 Interlock switch (2).................................. 2BL27480........ 37 45 Inverter board ......................................... 2AV28080 ....... 19 56 J-1402 Job separator conveying switch actuator .................................... 3B616070.......... 3 22 J-1402 Job separator feed switch........... 35327400 .......... 3 13 J-1402 Job separator paper switch......... 66006360 .......... 3 30 Laser fan ................................................ 2BL27700........ 24 11 Laser unit................................................ 2BL93140.......... 24 1 Lift motor (2) ........................................... 2BL27580........ 33 23 Main motor.............................................. 2BL27540.......... 35 2 MD-15 Paper deck casters (4)................ 36502600 ............ 5 6 MD-15 Paper deck desk board ............... 3CC28010 ....... 13 13 MD-15 Paper deck desk motor ............... 3AT93010........ 11 14 MD-15 Paper deck feed roller (2) ........... 2AR07220 ........... 9 4 MD-15 Paper deck feed switch (4) ......... 35327400 .......... 9 22 MD-15 Paper deck interlock switch ........ 61727540 .......... 13 3

2003 Knight Business Systems Ltd. 81 Buffalo Avenue, Medford, NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

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KYOCERA-MITA 2530 / 3530 / 4030 PART DESCRIPTION PART NUMBER MAN LOC MD-15 Paper deck lift motor (2)..............2BL27580 ........ 11 16 MD-15 Paper deck paper empty actuator (2)..2AR07640 ......... 9 15 MD-15 Paper deck pickup roller (2) ........2AR07240 ........... 9 6 MD-15 Paper deck registration clutch (3) ....2AC06230 ......... 11 9 MD-15 Paper deck separator roller (2) ...2AR07230 ........... 9 5 MD-15 Paper deck size detect board (2).....33928111 .......... 7 29 MD-15 Paper deck vertical conveying switch .................................33906140 .......... 9 31 Motor assembly; DR700 (includes main motor)..........................2BL93060 .......... 35 1 Motor; sub...............................................2BL27550 ........ 33 34 Operation panel is not listed as a unit..... ................................. Operation panel print button ...................2BJ25300 .......... 41 5 Original detect sensor.............................35927290 ........ 19 53 Paper feed path switch assembly (3)......2BL27410 ........ 11 72 PF-70 Paper deck cassette backstop (2)..... 2AR07080 ......... 7 11 PF-70 Paper deck casters (4) .................36502600 ............ 5 6 PF-70 Paper deck desk motor ................3AT93010........ 11 14 PF-70 Paper deck feed roller (2).............2AR07220 ........... 9 4 PF-70 Paper deck interlock switch..........61727540 .......... 13 3 PF-70 Paper deck lift motor (2)...............2BL27580 ........ 11 16 PF-70 Paper deck main board ................3CC28010 ....... 13 13 PF-70 Paper deck paper empty actuator (2)...2AR07640 ......... 9 15 PF-70 Paper deck photo interrupter (4) ..35327400 .......... 9 27 PF-70 Paper deck pickup roller (2) .........2AR07240 ........... 9 6 PF-70 Paper deck registration clutch (3) 2AC06230 ......... 11 9 PF-70 Paper deck separator roller (2) ....2AR07230 ........... 9 5 PF-70 Paper deck size detect board (2) .33928111 .......... 7 29 PF-70 Paper deck switch with actuator...33906140 .......... 9 31 PF-75 Paper deck air damper (bellows; 2)..........................................54106950 .......... 5 13 PF-75 Paper deck casters (4) .................5A708000 .......... 3 11 PF-75 Paper deck clutch (3) ...................5A707970 .......... 7 24 PF-75 Paper deck H-pick (pickup?) roller (2) ...............................5A707600 .......... 7 22 PF-75 Paper deck lift motor (2)...............5FH27010.......... 3 18 PF-75 Paper deck main board ................5FF07100 .......... 3 32 PF-75 Paper deck motor ........................5FF07040 .......... 3 19 PF-75 Paper deck remaining lever (actuator?) (2) .....................................5FH02030.......... 3 17 PF-75 Paper deck separator roller (1) ....5FH06020.......... 7 42 Photo interrupter .....................................2BL27450 .......... 37 4 Platen cover assembly............................2AV60010............. 43 Platen cover hinges (2)...........................19012060 .......... 43 9 Power source board................................2BL28030 ........ 37 19 Power switch ..........................................2AV27290........ 37 49 Primary paper feed assembly (2)............2BL00050 ............... 9 Primary paper feed clutch (2) .................2BL27500 .......... 11 7 Primary paper feed empty actuator.........2AR07640 ......... 9 15

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PART DESCRIPTION PART NUMBER MAN LOC Primary paper feed pickup roller (2)........2AR07240 ........... 9 6 Primary paper feed roller (2) ...................2AR07220 ........... 9 4 Primary paper feed separator roller (2) ...2AR07230 ........... 9 5 Print system N Scan system B DIMM board3CR01020 ........... 3 2 Print system N Scan system B main board .3CR01010 ........... 3 1 Print system N Scan system B RTC board..3CS01010 ......... 3 10 Print system N Scan system B scanner NIC ..3B301010 .......... 3 11 RA-1 Reverse unit main board................3CP01010 ......... 3 52 RA-1 Reverse unit switch........................66006360 .......... 3 67 RA-1 Reverse unit switch .......................36337040 .......... 3 65 RA-1 Reverse unit switchback motor (2).3CN27030 ......... 3 51 Registration cleaner ................................2BL68291 ........ 11 77 Registration clutch ..................................2BL27730 ........ 11 70 Registration clutch ..................................2BL27730 ........ 35 25 Registration roller; left .............................2BL16021 ........ 15 11 Registration roller; right...........................2BL06270 ........ 11 51 Registration switch..................................2BL27420 ........ 11 32 Scan cable; front.....................................2AV12190........ 19 13 Scan cable; rear......................................2AV12200........ 19 14 Scan drive board.....................................2AR93360 ....... 19 73 Scan home photo interrupter ..................72127100 ........ 19 54 Scan motor .............................................2AV12221........ 19 16 Size switch..............................................35927420 ........ 33 14 Size switch (3) ........................................35927420 ........ 37 47 SRDF-2 Document feeder clutch ............3AL93010 .......... 9 31 SRDF-2 Document feeder driver board ..3AL93020 .......... 17 3 SRDF-2 Document feeder feed switch....63227150 .......... 9 17 SRDF-2 Document feeder interlock switch..36827140 .......... 9 21 SRDF-2 Document feeder motors (2) .....3AL37011 .......... 15 5 SRDF-2 Document feeder original actuator....3BC07181 ......... 9 37 SRDF-2 Document feeder photo interrupter ...35327400 .......... 9 16 SRDF-2 Document feeder pickup roller ..3BC07010 ........... 9 5 SRDF-2 Document feeder separator roller (2).3BC07020 ........... 9 6 ST-14 Paper deck air damper (bellows; 2) ..54106950 .......... 5 13 ST-14 Paper deck board.........................5FF07100 .......... 3 31 ST-14 Paper deck casters (4) .................5A708000 .......... 3 11 ST-14 Paper deck clutch (3) ...................5A707970 .......... 7 24 ST-14 Paper deck H-pick roller (2) .........5A707600 .......... 7 22 ST-14 Paper deck lift motor (2)...............5FH27010.......... 3 18 ST-14 Paper deck motor.........................5FF07040 .......... 3 19 ST-14 Paper deck separator roller (1).....5FH06020.......... 7 42 Toner solenoid ........................................2BL27510 ........ 33 13 Toner switch assembly ...........................2BL01160 ........ 37 53 Transfer roller .........................................2BL17021 ........ 15 26 Transfer unit (TR-700) ............................2BK93070........ 15 25 Vertical feed assembly (left side) ............2BL93550 ............. 11 Waste toner bottle...................................2BL93130 ........ 45 21 Wing tray assembly ................................2BJ60500 ........ 45 26

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KYOCERA-MITA 2530 / 3530 / 4030 ERROR CODES Service error codes will be accompanied by the message “Call Service” on the touch screen. C4200: BD steady state problem. Laser motor problem “Time for maintenance” means the machine is due for or bad main board. PM, not a service error. C5300: Cleaning lamp. “Replace waste toner box” will display when waste bottle is full. C6000: Low fuser temperature; heat lamp, thermoswitch. C0110: Backup memory problem. Turn power off and C6020: High fuser temperature. back on. Try simulation 20. If it repeats, replace C6050: Low fuser temperature. backup RAM. C6410: Fuser unit connector or unit. C0210: Communication problem between main board C6420: Fuser contact or thermistor. and operation board. Note: Fuser errors require simulation U163 to reset. C0240: Communication problem between main board C7300: Toner sensor problem. and print board. C7400: Image formation unit problem or connector. C0250: Scan network board problem. C7410: Drum unit connector or drum unit. C0280: Fax board problem. C7800: Humidity sensor board. C0030: Fax board problem. C7810: External temperature thermistor or humidity C0420: Paper deck or feed desk problem. sensor board. C0440: Finisher to machine communication problem. C8010: Finisher paper conveying motor. C0450: Mailbox problem. C8030: Finisher paper conveying belt. C0470: Switchback unit problem. C8140: Finisher tray elevation motor. C0600: DIMM problem. C8170: Finisher front registration motor problem. C0610: Bitmap problem (main board.) C8180: Finisher rear registration motor problem. C0620: Memory input problem (main board.) C8190: Finisher trail edge registration motor problem. C0630: Main board C8210: Finisher front stapler problem. C1010: Upper lift motor problem. C8220: Finisher rear stapler problem. C1020: Lower lift motor problem. C8300: Booklet stitcher eject problem. C1030: Desk upper lift motor problem C8310: Booklet stitcher elevation motor problem. C1040: Desk lower lift motor problem. C8320: Booklet stitcher rear jog motor problem. C1100: Paper deck motor problem. C8330: Booklet stitcher front jog motor problem. C1110: Paper deck motor problem. C8340: Booklet stitcher staple motor problem. C1120: Deck level switch or motor. C8350: Booklet stitcher batch processing motor problem. C1130: Deck lift position problem. C8360: Booklet stitcher stapler shift motor problem. C1160: Large paper deck or desk sequence problem. C8370: Booklet stitcher paddle motor problem. C1170: Large paper deck incorrect. C8380: Booklet stitcher folding problem. C2000: Drive motor problem. C8390: Booklet stitcher backup RAM problem. C2500: Paper feed motor. C8400: Booklet stitcher incorrect type. C2600: Deck conveying motor or desk motor. C8410: Booklet stitcher punch motor problem. C3100: Scan home problem; switch, main board, or scan C8420: Booklet stitcher shift motor problem. motor. C8430: Booklet stitcher punch communication problem. C3200: Exposure lamp problem, inverter board. C8440: Booklet stitcher punch sensor problem. C3300: Optical problem. Main board. C8450: Booklet stitcher side punch sensor problem. C4000: Laser motor problem (polygon). Bad laser unit, C8460: Booklet stitcher punch backup RAM problem. power supply or main board. C8470: Booklet stitcher punch dust sensor problem. C4010: Laser motor steady state problem. Bad laser unit, C8480: Booklet stitcher side broken punch power source main board or power source board. wire problem. C8500: Mailbox drive motor. User Function mode (Copy Management Mode): Explained best in owner’s manual, and most items are described on the touch screen, however you must be able to enter the mode for these to be accessible. Press the “*” key for the “default setting menu.” Touch the management key. “Enter administrator number” will display. The factory pin code to get you in is 2500 for the 2530, 3500 for the 3530 and 4000 for the 4030. At that point, follow prompts and make selections. In the “Copy default settings,” you can select exposure mode (manual or auto,) and exposure steps, as well as auto exposure and manual exposure settings, for text, photo and mixed. ©

2003 Knight Business Systems Ltd. 81 Buffalo Avenue, Medford, NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

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KYOCERA-MITA 2530 / 3530 / 4030 SIMULATIONS / SERVICE MODE (Maintenance Mode) Simulation Procedure: Press these keys in this order. 10871087. Then enter the code number with the number keys or cursor up/down keys. Press the Start key. You can usually make a test copy by pressing “interrupt” and then “Start.” Most adjustments are made with up/down cursor or number keys. After the item is run or tested, press stop/clear. Some tests are stopped (not exited) with “interrupt” key. Exit the mode by pressing 001, and then print. U066: Scan lead edge registration adjustment for U000: Prints status report. Print out maintenance document on glass.) Note: This is the sequence of settings, jam occurrences, service call adjustments that should be followed: occurrences. U001: Ends Simulation (returns copier to warm-up or ready). 34>66>71. U003: Phone number of service center. Symbols are U067: Scan center line adjustment. Press Print. Press available on the touch screen. Use keys to move “interrupt.” Change value with up/down keys. Press cursor. “Stop/clear” to lock in. Note: This is the sequence U004: Machine number (last six digits. serial number) of adjustments that should be followed: U005 Aging (Copy with no paper.) PPC is copier. PPC 34>67>72. +DF is copier & document feeder. U068: Adjust scan position for originals in document U019: Display ROM versions. feeder. Default is 0. U020: Initialize all backup RAM on the main board. Press U070: DF magnification adjustment. Press “start.” Press “start” and then press “Execute,” and then “start,” again. “interrupt.” Adjust with up/down keys. Press U021: Initialize memories; counters, service calls, etc. stop/clear to lock in. This is the sequence of Same procedure as U020. adjustments that should be followed: U022: Initialize back up data for scanner if it is replaced. 53>65>70. Same procedure as 20, but press “scanner.” U071: DF scan start position adjustment. Select “Lead U030: Motor tests. edge adj.” Press “interrupt.” Adjust with up/down U031: Paper path switches test. Press "Start" to see keys. Press stop/clear to lock in. This is the choices. sequence of adjustments that should be followed: Same procedure for trail edge, by selecting “trail U032: Paper path clutch test. edge adj.” U033: Test solenoids. 34>66>71. U034: Adjust print start timing (print registration.) Press “Start.” Change setting with up/down keys: RCL U072: DF center line adjustment. Press “Start.” Press on for lead edge from cassette. RCL on (DUP) for “interrupt.” Adjust with up/down keys. Press duplex. RCL on (BYP) for bypass. Press interrupt stop/clear to lock in. This is the sequence of key. Press Start for test copy. Press Stop/clear key adjustments that should be followed: to lock in and exit. 34>67>72. Note: This is the sequence of registration adjustments U073: Scanner test. Zoom is magnification. Size is that should be followed: original size. Lamp is exposure lamp on/off. U035: Folio size length & width. U074: Adjust light output in DF mode. default is 1. U038: Check interlock switches. U087: Turn DF scan position adjust mode on or off. This U051: Paper buckle. mode compensates for dust on slit glass if turned on. U053: Fine adjustment of motor speed for main motor , U088: Setting input filter (for density problems on eject motor and polygon motor. halftones, especially in enlargement. They call it moiré reduction.) U060: Scan input properties; This is density. Default is 12. Range is 0-24. U089: Print test patterns; four different choices. U061: Test exposure lamp. UO91: Check shading. Before and after shading. U063: Shading position adjustment. Default is 0. Displays original values at nine points. Corrects longitudinal white lines caused by U092: Adjust scanner automatically, doing the work of messed up shading plate (clean plate first.) Range the test in parentheses. Scan centerline (67,) main is +2 to -2. default is 0. scan (65,) scan lead edge registration (66,) U065: Scan magnification adjustment; main scan adj. auxiliary scan (65.) Press “interrupt.” Change values with up/down keys. Lock in with stop/clear. Note: This is the sequence of adjustments that should be followed: 54>65 (main scan)>65 (aux scan)>67. ©

2003 Knight Business Systems Ltd. 81 Buffalo Avenue, Medford, NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

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KYOCERA-MITA 2530 / 3530 / 4030 Simulations - continued U093: Exposure density gradient in manual density mode. Use appropriate mode and up/down cursor to select. Adjust in each mode. U099: Original size detect. Select item on touch screen. Adjust with up/down keys. Lock in with Start key. U100: Run charge corona and laser. U101: Setting high voltage; developer bias, transfer, separation. Bias default is 0. Dev duty is 0. dev Sbias is 0. TC data is 120. U102: Display drum surface potential as per EEPROM of drum unit. U110: Check and clear drum count. Press "start" to display. Press “reset” to clear. Enter a new count (six digits) with number keys. Press “Start.” U112: Toner refresh; change the bias on time at power on after copying if image flow is low. U113: Drum refresh operation. U130: Developer initialization: Press "Start" Press “Start again.” Will run for several minutes and will display settings. This will also clear developer drive time (U157), clear developer count (U158) and reset toner feed start level and toner empty detection. Press stop/clear when done. U144: Setting toner load. For use after low density copying. U150: Test switches related to toner (developer sensor, container set, container sensor, waste tank, waste tank sensor.) U157: Check or clear developer drive time. U158: Check, change or clear developer count. Print,” “reset,” and then “start.” U161: Fuser temp. Control default is 165. First temp is 110. Second temp is 165. Item Reason Default Upper......Large sizes..................................... 5 Upper .....Middle sizes ................................... 2 Upper......Small sizes ..................................... 0 Upper .....Low temp & high humidity.............. 5 Down ......High temp and high humidity ......... 5 Duplex ....Duplex copying............................... 5 U162: Forced fuser stabilizing. Puts the machine into "ready," without heat. U163: Reset fuser errors. Press “Start.” Press “Cancel.” Press “Start.” Press “Stop/clear.” U165: Checking fuser counts. U196: Turn fuser lamps on using Start. Test “main” or “sub.” U199: Display fuser temperature. U200: Light up panel LEDs. U201: Initialize touch panel.

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U202: Initialize or operate KMAS host monitoring system option. Japan only. U203: Test document feeder. ADF or RADF with paper. ADF (non-p) or RADF (non-P) without paper, continuous. U204: Key card or key counter. U206: Coin vendor device setup (Japan only.) U207: Test operation panel keys. U208: Set paper size in paper deck. U211: Set type of document feeder. U217: For 8 1/2x13 paper. U236: Set finisher eject section limit to accept or not accept 5 1/2x8 ½ paper. U237: Set finisher max stack. 0 is higher limits. 1 is about one-half. U243: Test document feed motors, clutches, solenoids U244: Test document feed switches. U245: Checks messages that can be displayed. U246: Finisher adjustments. For 3000-sheet finisher, adjusts slack in punch mode. for saddle-stitch finisher, adjusts booklet stapling position. For inner finisher, it adjusts side registration cursor stop position. U247: Test LCT (3K deck,) and 2x500 sheet tray motors and clutches. U249: Test paper eject to optional output devices. U250: Set PM cycle. Press "Start." PM cycle (X1K) will display. If you wish to change PM cycle, Change value with number keys. Press "Start" to lock in. U251: Check and clear PM count (copies since last PM and PM reset.) Press "Start" to display six digit count since last PM. Select “Reset” if you wish to clear count back to 0. If you wish to enter a new value, do so with the number keys and press “Start” to lock in. U252: Destination (country.) U253: Single or double count for 11x17. U254: Auto-start function on or off. U255: Set auto clear time 0 is no auto clear. Otherwise, up to 270 seconds. U256: Auto preheat/energy save on or off. U258: Toner empty will allow single copying or multiple, depending on setting. If set to continuous, you can change this from 0-200. U260: Change copy count timing point (exit or secondary feed.) U264: Date order (year, month, date; or month, date, year; or date, month year. U265: Set OEM purchaser code with up/down keys.

2003 Knight Business Systems Ltd. 81 Buffalo Avenue, Medford, NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

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KYOCERA-MITA 2530 / 3530 / 4030 Simulations - continued U274: Laser type. Label on laser. Do this if replacing laser. U330: Set sheets that eject tray will switch from sub tray to main tray; 0-250. Use number keys. U331: Face-up or face down to finisher if copied from platen glass. U332: Size conversion. See manual. U341: Paper feed location for specific printing functions. U342: Set exit restriction. U343 Duplex or 1-sided default. U344: Preheat energy save. U345: PM due setting. Japan only. U346: Sleep mode operation. U402: Image printing margin adjustment. Press Interrupt to make test. Press Start to lock in. Press stop/clear to exit. Note: This is the sequence of registration adjustments that should be followed: 402>403>404. U403: Adjust margins for reading an original on platen glass. Press Start. Touch screen will give these choices: A (left margin,) B (lead edge margin,) C (right margin,) D (trail edge margin.) Change value with up/down keys. Press interrupt key to test. Lock in with Start key. Press stop/clear to lock in & escape.) Note: This is the sequence of adjustments that should be followed: 402>403>404. U404: Scan originals from document feeder adjustment. Press “Start.” Select margin. Press “interrupt.” Adjust with up/down keys. Press stop/clear to lock in. This is the sequence of adjustments that should be followed: 402>403>404. U407: Adjust lead edge registration for memory printing. Same procedure as U034. Note: This is the sequence of registration adjustments that should be followed: 53>34>65>66>407. U500: Set limit on size of email originals sent from scanner. Little is 512kb. Medium is 51024kb. Large is 2048kb. Unlimited is 999 pages.

U501: Image cut when sending to network scanner. U504: Initialize scanner network card. U540: Adjust auxiliary scan magnification (200dpi, 300dpi, 400dpi, 600dpi.) U901: Check and clear copy counts for various feed stations. U902: Check and clear punch count. U903: Check and clear jam counts. Display by pressing “Start.” Select screen with “#” and “*” keys. Press “Reset” to clear all at once. Press “Start.” U904: Check and clear service call counters. Unlike 903, you can clear individually, or all at once. U905: Check and clear document feeder and finisher counters. U906: Reset partial operation. Some sections of the machine can go down, and be disabled but still allow the machine to operate otherwise. After repairing those situations, go to this code to bring that unit back into service. Press “Start” and then press “Reset” on touch screen and press “Start” again. U907: Check and reset count for each exit location. U908: Check and clear and reenter total count for printer and fax. U910: Clear black ratio data. Press “Start.” Press “Cancel” on touch screen. Press “Start.” U911 Check/clear counts by size. U960: Output machine used circumstances. Press “Start.” Press “Output.” Press “Start.” Press “Count clear.” Press “Start.” U990: Check and clear time exposure lamp has been lit. “Print” will display how many minutes the exposure lamp has lit for. If you wish to clear it, select “Reset.” You can enter a 6-digit number. U991: Check and clear scan counter. Press “reset.” Press “Start.” Enter a six digit number and press “Start.” U992: Check and clear printer/fax counter. Press “reset.” Press “Start.” Enter a six digit number and press “Start.” U993: Prints out various test patterns.

Updates and corrections are posted at our website (www.intravia.com).

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2003 Knight Business Systems Ltd. 81 Buffalo Avenue, Medford, NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

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KYOCERA-MITA 4230 / 5230 Profile: Digital. 42 / 52 copies per minute Equivalent Models: Copystar 4230 / 5230

SUPPLIES AND CONSUMABLES Important note: Toner cartridges are not interchangeable between K-M & Copystar. ITEM DESIGNATION YIELD Kyocera-Mita toner (700 grams)............. 37015011 ........................................ 22,000 @ 6% Copystar toner (700 grams).................... 37015016 ........................................ 22,000 @ 6% Kyocera-Mita developer (750 grams) ..... .................................................................120,000 Copystar developer (750 grams) ............ 37015116 .................................................120,000 Kyocera-Mita drum ................................. .................................................................120,000 Copystar drum........................................ 2AC82070 ................................................120,000 Staple cartridge for F-4130, F-4220 ....... 36882040 ............. 5,000 per cartridge. 3 per case Staple cartridge for F-4220..................... 59982040 ............. 2,000 per cartridge. 3 per case

ACCESSORIES & OPTIONS ITEM

MODEL

Finisher: 3,000 sheet ................................................................. F-4130 Finisher: 2,000 sheet, center bind, saddle-stitch ....................... F-4220 Print System G ...................................................................................... Print System J ....................................................................................... Reversing Document Feeder................................................... Included 2x550 sheet paper deck .............................................................MD-10 3,000 sheet paper deck .................................................................ST-8

Drum and developer replacement: Run simulation 133 first. Remove imaging unit by doing the following: Open front door and lower paper conveying unit with lever. Remove charge corona by removing two screws. Loosen drum blade pin (slotted head screws.) Move blade away from drum, and tighten screw/pin to keep it there. Remove two screws to open upper cleaner cover on left side of drum. Remove two screws to open image unit rail. Unplug two connectors (one pin and four pin.) Raise toner sub hopper, slide forward and turn image unit to right. Move developer unit to right and remove. Remove front and rear retainer screws, remove retainers and lift out drum. Replace drum in reverse order. When installing new drum, be sure to leave drum blade away from drum, run simulations 110, 111 and then 160. After that, loosen blade screw/pin and allow blade to touch drum. with he three separator claws (three screws.) Drum blade replacement: Follow previous steps to remove drum. With drum out, blade is replaced with one screw. Developer calibration: Perform maintenance mode (simulation) 130.

PARTS AND MAINTENANCE ITEMS PART DESCRIPTION PART NUMBER MAN LOC YIELD ADF slit glass .................................. 35911450 .... 23 16............ Bypass clutch .................................. 33906130 .... 17 8.............. Bypass feed roller............................ 33906060 .... 240K ............ Bypass lift switch ............................. 66006350 .... 17 35............ Bypass original size switch.............. 76727010 .... 19 35............ Bypass pickup roller ........................ 33906470 .... 17 18... 240K Bypass separator pad ..................... 60907910 .... 17 30............ ©

PART DESCRIPTION PART NUMBER MAN LOC YIELD Bypass size detect board ................33928111 .... 19 31 ............ Bypass size detect switch................33906990 .... 19 27 ............ Bypass table (feed tray) assembly...2A300020 .... 19 16 ............ Cassette assembly ..........................68200070 .... 11................. Cassette backstop ...........................33907130 .... 11 15 ............ CCD.................................................2A368070 .... 23 32 ............ Charge corona assembly.................2AC00102 ... 29 6..............

2003 Knight Business Systems Ltd. 81 Buffalo Avenue, Medford, NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

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KYOCERA-MITA 4230 / 5230 PART DESCRIPTION PART NUMBER MAN LOC YIELD Charge corona grid ..........................2AC10040 ... 29 17 ... 120K Charge corona wire .........................42929503 .... 29 9 .............. Charge corona wire .........................84636362 .... 29 9 ..... 120K Cleaner side blade seal ...................2AC18141 ... 37 28 ... 240K Cleaner side blade seal ...................2AC18151 ... 37 31 ... 240K Cleaner unit assembly .....................2AC93420 ... 31 1 .............. Cleaning lamp..................................18500020 .... 37 20 ............ Cleaning pad assembly ...................33900940 .... 29 31 ... 120K Copy memory board ........................2AC68031 ... 63 63 ............ Developer duct filter.........................2AC14560 ... 37 40 ... 120K Developer gear A ............................33914170 .... 33 22 ............ Developer gear A, spiral ..................33914160 .... 33 21 ............ Developer gear B.............................33914180 .... 33 23 ............ Developer gear B, front....................33914140 .... 33 19 ............ Developer gear, input ......................33914120 .... 33 17 ............ Developer gear, magnetic roller.......33914110 .... 33 16 ............ Developer magnetic roller................2AC14020 ... 33 8 .............. Developer unit assembly .................2AC00120 ... 33 ................. Drive unit clutch 32 ..........................2AC06260 ... 41 3 .............. Drive unit clutch 35 ..........................2AC22170 ... 41 5 .............. Drum cleaning blade........................2AC93030 ... 37 42 ... 120K Drum cleaning brush........................2AC93020 ... 37 23 ... 240K Duplex cassette lift switch................66006350 .... 51 9 .............. Duplex conveying roller C................2AC07301 ... 49 25 ... 240K Duplex conveying switch assembly .68727030 .... 51 27 ............ Duplex eject switch assembly ..........68727110 .... 51 31 ............ Duplex registration/pickup roller (ribbed) 68721420 .... 49 34 ... 240K Duplex side to side registration motor ..2AC07380 ... 51 20 ............ Eject shift clutch...............................2AC22510 ... 41 17 ............ Engine output board ........................2A328020 .... 63 34 ............ Exit tray ...........................................2A304190 .... 93 1 .............. Exposure lamp.................................2AC12100 ... 25 2 .............. Fan ..................................................34927070 .... 37 46 ............ Fan (2) .............................................2AC23060 ... 63 16 ............ Fuser drive gear...............................33920140 .... 39 14 ............ Fuser exit switch assembly..............33920560 .... 39 41 ............ Fuser heat lamp (MU)......................2AC20320 ... 39 53 ............ Fuser heat lamp (SU) ......................2AC20350 ... 39 54 ............ Fuser heat roller...............................2AC20370 ... 39 12 ............ Fuser heat roller...............................2AC20370 ... 39 14 ... 120K Fuser heat roller bearings (2) ..........33420210 .... 39 6 .............. Fuser heat roller bushings (2) ..........33420220 .... 39 7 .............. Fuser heat roller pawl springs (7) ....33920250 .... 39 24 ............ Fuser heat roller pawls (7) ...............2AC20390 ... 39 23 ............ Fuser lift handle ...............................2AC20160 ... 39 51 ............ Fuser pressure roller........................2AC20380 ... 39 38 ... 120K Fuser pressure roller pawls ............. .................... ..................... Fuser thermistor...............................33920340 .... 39 32 ............ Fuser thermal switch (2) ..................33920600 .... 39 43 ............ Fuser unit.........................................2AC00232 ... 39 ................. High voltage board...........................2AC28101 ... 63 36 ............ Humidity sensor ...............................2A327010 .... 63 37 ............ Interlock switch (2)...........................61727540 .... 63 8 .............. ©

PART DESCRIPTION PART NUMBER MAN LOC YIELD Interlock switch (4230) .................... 61727540 .....59 8.............. Interlock switch (5230) .................... 2AD27050 ....59 40............ Inverter board.................................. 2AC28120 ....25 19............ Key counter ..................................... 82142540 .....99 1.............. Laser unit ........................................ 2AC13010 ....27 2.............. Lift motor (2).................................... 2AC06250 ....41 19............ Main board (4230) ........................... 2A368100.....63 59............ Main board (5230) ........................... 2A468010.....63 59............ Main motor ...................................... 2AC22500 ....41 24............ MMD main board............................. 6550101C ....97 1.............. Operation panel assembly............... 2A324020.....59 27............ Operation panel board..................... 2AC93410 ....59 38............ Operation panel print button............ 2A360200.....59 32............ Original detect sensor ..................... 35927290 .....23 13............ Ozone filter...................................... 2AC16170 .................120K Ozone filter...................................... 2AC23050 ....7 49......120K Paper feed clutch (3) ....................... 2AC06240 ....41 18............ Paper feed deck (5230) casters (4) . 54106800 .....85 11............ Paper feed deck (5230) clutch (2) ... 54126100 .....91 42............ Paper feed deck (5230) clutch (2) ... 54126110 .....89 35............ Paper feed deck (5230) conveying motor54126120 .....85 28............ Paper feed deck (5230) damper (bellows; 2) .................................. 53304010 .....85 23............ Paper feed deck (5230) deck motor (2). 36707770 .....85 27............ Paper feed deck (5230) interlock switch 54126180 .....89 22............ Paper feed deck (5230) junction board . 54128030 .....89 32............ Paper feed deck (5230) main board 54128010 .....85 29............ Paper feed deck (5230) photo interrupter 54126170 .....91 39............ Paper feed deck (5230) photo interrupter (2) ..................... 54126170 .....85 31............ Paper feed deck (5230) photo interrupter (2) ..................... 54126170 .....85 45............ Paper feed deck (5230) photo interrupter (4) ..................... 54126170 .....89 24............ Paper feed deck (5230) pickup roller (2 on shaft; 3 sets)... 53310300 .....89 16............ Paper feed deck (5230) sensor 51 .. 54126000 .....91 37............ Paper feed deck (5230) sensor actuator (2)....................... 53307010 .....85 42............ Paper feed deck (5230) separator roller (2) ....................... 53310460 .....91 22............ Paper feed motor ............................ 2AC22520 ....41 31............ Paper feed section bypass upper roller (2) ............................ 61706770 .....13 20....240K Paper feed section cassette lift switch (4) .................. 66006350 .....13 22............ Paper feed section feed switch ....... 33906340 .....15 12............ Paper feed section paper empty actuator (2) ............. 33906150 .....13 13............ Paper feed section paper feed clutch (2) ....................... 33906110 .....13 16............ Paper feed section pickup roller (2). 34806090 .....13 28....240K Paper feed section roller; lower....... 2AC06310 ....15 7.............. Paper feed section roller; upper ...... 18506100 .....15 6..............

2003 Knight Business Systems Ltd. 81 Buffalo Avenue, Medford, NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

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KYOCERA-MITA 4230 / 5230 PART DESCRIPTION PART NUMBER MAN LOC YIELD Paper feed section vertical conveying switch ............. 33906140 .... 15 5.............. Paper feed section vertical conveying switch (3) ........ 33906140 .... 19 2.............. Platen cover actuator ...................... 2AC12370 ... 23 9.............. Platen cover sensor photo interrupter.. 35327400 .... 23 11............ Power source board ........................ 2A328050.... 63 35............ Power switch ................................... 69027070 .... 59 4.............. Registration clutch........................... 2AC06230 ... 45 35............ Registration roller cleaner; lower ..... 2AC00630 ... 21 41... 360K Registration roller cleaner; upper .... 2AC00640 ... 21 45... 360K Registration roller; lower.................. 2AC06300 ... 21 13............ Registration roller; upper ................. 2AC06340 ... 19 45............ Registration switch .......................... 2AC27340 ... 21 24............ Reverse section duplex conveying switch assembly.......... 68727030 .... 55 29............ Scan cable; front ............................. 2AC12170 ... 25 8.............. Scan cable; rear .............................. 2AC12420 ... 25 33............ Scan drive board ............................. 2A301020.... 23 24............ Scan home photo interrupter ........... 72127100 .... 23 7.............. Scan motor ...................................... 2AC12220 ... 25 11............ SRDF document feeder board......... 3AL93020.... 83 3.............. SRDF document feeder clutch ........ 3AL93010.... 75 31............ SRDF document feeder conveying section photo interrupter .......................... 63527240 .... 79 22............ SRDF document feeder conveying section pickup rollers (2) .......................... 18307550 .... 79 38............ SRDF document feeder feed motors (2). 3AL27011.... 79 5.............. SRDF document feeder feed switch assembly................... 3AL27060.... 75 17............

PART DESCRIPTION PART NUMBER MAN LOC YIELD SRDF document feeder interlock switch.36827140 .... 71 5.............. SRDF document feeder interlock switch.36827140 .... 75 21 ............ SRDF document feeder jam detect switch ................................78727110 .... 73 18 ............ SRDF document feeder original set switch.........................3AL27050 .... 75 30 ............ SRDF document feeder pickup roller (2 on shaft) ..............3AL07010 .... 75 560K orig. SRDF document feeder roller ..........3AL07020 .... 75 660K orig. SRDF document feeder separator roller .3AL07031 .... 75 2760K orig. SRDF document feeder table size detect switch.........................18327100 .... 73 2.............. SRDF document feeder timing switch...3AL27120 .... 79 24 ............ SRDF document feeder to copier harness ............................3AL27040 .... 83 4.............. SRDF document feeder upper feed (pickup?) roller ...........3AL08140 .... 69 5.............. SRDF document feeder white mat...3AL04060 .... 69 16 ............ Static eliminator ...............................63212210 .... 34 35 ... 120K Toner motor (closer to front door)....18527270 .... 35 44 ............ Toner motor (closer to machine)......2AC15100 ... 35 16 ............ Toner sensor (in developer unit)......33914190 .... 33 24 ............ Transfer corona assembly ...............2AC00220 ... 29 23 ... 120K Transfer corona cleaner .................2AC00430 ... 29 25 ... 120K Transfer corona cleaner motor ........2AC16190 ... 29 44 ............ Transfer corona wire........................74669000 .... 29 38 ... 120K Transport belts (3) ...........................2AC16030 ... 21 3.............. Transport suction fan.......................2AC16180 ... 21 10 ............

DIAGNOSTICS AND SIMULATIONS Operator error messages are spelled out in display. Service Error Codes Error codes: will be accompanied by “Call for Service,” on screen. C032: Communication problem between main board and C001: Memory board 1. large paper deck or paper feed desk; engine C003: Memory board 2. board, deck board, desk board or main board. C010: RAM/ROM problem. Bad main board. C034: Communication problem between main board and C011: Backup memory problem. Turn power off and finisher. back on. Try simulation 20. If it repeats, replace C036: Communication problem between main board and backup RAM. memory board 2. C021: Communication problem between main board and C037: Communication problem between microcomputer.. operation board. C104: Optics; exposure lamp, main board, bad CCD, bad C022: Communication problem between main board and ISU. engine board. C200: Drive motor problem. C023: Communication problem between main board and C210: Paper conveying motor. scan board. C220: Side registration motor. C024: Communication problem between main board and print board. C230: Paper feed motor. C026: Communication problem between main board and C231: Desk motor. memory board 1. ©

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KYOCERA-MITA 4230 / 5230 Error Codes - continued C241: Upper lift motor. C242: Lower lift motor. C243: Upper desk lift motor. C244: Lower desk lift motor. C310: Scan home problem; switch, main board, or scan motor. C332: Scan watchdog. Bad main board. C340: Original detect problem. C400: Laser motor problem (polygon). Bad laser unit. C401: Laser motor steady state problem. Bad laser unit, engine board or power source board. C420: BD steady state problem. Laser motor problem or bad main board. C510: Charge HVT or corona problem. C511:Transfer separator high voltage problem. C610: Open fuser thermistor or heat lamp problem. C620: Low fuser temperature. Bad thermal switch, lamp or thermistor. C630: High fuser temperature. Bad thermistor, power source board, shorted wire. Note: Factory service manual does not list any reset procedure for fuser errors, which is very unusual. This may be a mistake. Try procedures from other K-M machines of similar vintage, or check with us (on our website) for an update if there is one.

C640: Zero cross problem. Bad main board or power source board. C710: Toner sensor problem or bad developer. C730: Broken external temperature thermistor wire, or humidity sensor board. C731: Shorted external temperature thermistor wire or humidity sensor board. C740: Toner hopper problem, toner motor problem. C801: Finisher paper conveying motor. C803: Finisher paper conveying belt. C814: Finisher tray elevation motor. C817: Finisher front jogger motor problem. C818: Finisher rear jogger motor problem. C821: Finisher front stapler problem. C822: Finisher rear stapler problem. C920: Deck paper conveying problem. C921: Deck, motor 1 problem. C922: Deck motor 2 problem. C923: Right lift problem. C924: Left lift problem.

SIMULATIONS/SERVICE MODE (Maintenance Mode) Simulation Procedure: Press these keys in this order. 10871087. Then enter the code number with the number keys or up/down keys. Press the Print key. You can usually make a test copy by pressing “interrupt” and then “Print.” Most adjustments are made with up/down keys. After the item is run or tested, press stop/clear. Some tests are stopped (not exited) with “interrupt” key. Exit the mode by pressing 001, and then print. U030: Motor tests; main motor, conveying motor and U000: Prints status report. Print out maintenance settings, paper feed motor. jam occurrences, service call occurrences. U031: Paper path switches test. Press "Print" to see choices. U001: Ends Simulation (returns copier to warm-up or ready). U032: Paper path clutch test (bypass, 5 feed, U002: Returns machine to factory settings. registration, and eject speed switching clutch.) U003: Phone number of service center. Symbols are U033: Test solenoids. available on the touch screen. Use keys to move cursor. U034: Adjust print start timing (print registration.) Press “Print.” Change setting with up/down keys: RCL U004: Machine number (last six digits. serial number?) on for lead edge from cassette. RCL on 2 for U005: Aging (Copy with no paper.) PPC is copier. PPC duplex. Press interrupt key. Press Print for test +DF is copier & document feeder. copy. Press Stop/clear key to lock in and exit. Use U019: Display ROM versions; main, MMI, Engine, font, LSUOUT data for center line; same procedure. scanner, Mem1 and Mem2. Note: This is the sequence of registration adjustments U020: Initialize all backup RAM on the main board. Press that should be followed: “print” and then press “Execute,” and then “print,” again. 34>402>67>403>72>404. U021: Initialize memories; counters, service calls, etc. Same procedure as U020.. U035: Folio size length & width. U022: Initialize back up data for scanner if it is replaced. U036: Envelope length & width. Same procedure as 20, but press “scanner.” U051: Paper buckle. Deck data is for drawer. Bypass data is bypass. Duplex data is duplex.

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2003 Knight Business Systems Ltd. 81 Buffalo Avenue, Medford, NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

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KYOCERA-MITA 4230 / 5230 Maintenance Mode - continued U053: Sub Scan adj.: Fine adjustment of motor speed for main motor and paper conveying motor (auxiliary scanning magnification.) Note: This is the sequence of adjustments that should be followed: 53>34>402>65>66>403>70>71>404. U060: Scan input properties; This is density in text, text/photo, photo modes. Default is 12. Range is 0-23. U061: Test exposure lamp. U063: Shading position adjustment. Default is 0. Corrects longitudinal white lines caused by messed up shading plate (clean plate first.) Range is +2 to -2. default is 0. U065: Scan magnification adjustment; main scan adj. Press “interrupt.” Change values with up/down keys. Lock in with stop/clear. Note: This is the sequence of adjustments that should be followed: 65>66>403. U066: Scan lead edge registration adjustment for document on glass.) Note: This is the sequence of adjustments that should be followed: 53>34>402>65>66>403>70>71>404. U067: Scan center line adjustment. Press Print. Press “interrupt.” Change value with up/down keys. Press “Stop/clear” to lock in. Note: This is the sequence of adjustments that should be followed: 34>402>67>403>72>404. U070: DF magnification adjustment. Press “print.” Press “interrupt.” Adjust with up/down keys. Press stop/clear to lock in. This is the sequence of adjustments that should be followed: 53>34>402>65>66>403>70>71>404. U071: DF scan start position adjustment. Select “Lead edge adj.” Press “interrupt.” Adjust with up/down keys. Press stop/clear to lock in. This is the sequence of adjustments that should be followed: Same procedure for trail edge, by selecting “trail edge adj.” 34>402>66>403>71>404. U072: DF center line adjustment. Press “print.” Press “interrupt.” Adjust with up/down keys. Press stop/clear to lock in. This is the sequence of adjustments that should be followed: 34>402>67>403>72>404. U073: Scanner test. Zoom is magnification. Size is original size. Lamp is exposure lamp on/off. U080: Adjust density in toner save mode.

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U088: Setting input filter (for density problems on halftones, especially in enlargement. They call it moiré reduction.) U089: Print test patterns; four different choices. Density can be adjusted, but it might only be an adjustment of the test, not of the machine after you leave the test. UO91: Check shading. Before and after shading. U092: Adjust scanner automatically, doing the work of the test in parentheses. Scan centerline (67), main scan (65,) scan lead edge registration (66,) auxiliary scan (65.) U093: Exposure density gradient in manual density mode. Use appropriate mode and up/down cursor to select. Adjust in each mode (text, text/photo, photo.) Initial setting is 0. U099: Original size detect. Select item on touch screen. Adjust with up/down keys. Lock in with print key. U100: Setting charge surface potential in each mode (grid control voltage.) Turns on charge corona. Default setting is 150. MC data is to change grid voltage. MC on turns charge on. MCon/off turns charge on/off. Laser on/off turns laser on & off. U101: Setting high voltage; developer bias, transfer, separation. Bias default is 220. transfer is 140. separation is 100. U102: Transfer corona cleaner motor interval. Occurs during warm-up. Range is 0-20. Each increment is 1000 copies. U110: Check and clear drum count. Press "print" to display. Press “clear” to clear. Enter a new count (six digits) with number keys. U111: Check and clear drum timer (minutes.) U130: Developer calibration: Press "Print" Press “Print again.” Will run for several minutes and will display settings. This will also reset toner sensor control voltage (U131), renew toner feed start level (U156), clear developer drive time (U157), clear developer count (U158) and reset toner feed start level and toner empty detection. Press stop/clear when done. U131: Setting toner sensor control voltage. 153 is initial setting. U132: Add toner (up to reference value.) Display will show “target,” “control,” or “humid.” U133: Dump recycled toner. Be sure to do this before replacing developer, or you will mix extra toner with the new developer. U135: Test toner motor and/or toner recycling motor. U136: Turn toner level detect on or off. U137: Test toner level sensor. U155: Display toner sensor output.

2003 Knight Business Systems Ltd. 81 Buffalo Avenue, Medford, NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

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KYOCERA-MITA 4230 / 5230 Maintenance Mode - continued U156: Change toner control level. U157: Check or clear developer drive time. U158: Check, change or clear developer count. Print,” “clear.” U160: Prime drum cleaning blade when replacing drum. U161: Fuser temp. Control default is 180 for 4230, 190 for 5230. First temp is 175 for both. Second temp is 180 for 4230, 190 for 5230. Running time is 60 for 4230, 120 for 5230. U162: Forced fuser stabilizing. Puts the machine into "ready," without heat. U196: Turn fuser lamps on using Print. Test “main” or “sub.” U198: Phase control on or off. U200: Light up panel LEDs. U201: Initialize touch panel. U202: Initialize or operate MMD host monitoring system option. Requires service manual. U203: Test document feeder. ADF or RADF with paper. ADF (non-p) or RADF (non-P) without paper, continuous. U204: Key card or key counter. U206: Coin vendor device setup (Japan only.) U209: Set date and time. U243: Test document feed motors, clutches, solenoids U244: Test document feed switches. U245: Checks messages that can be displayed. U247: Test LCT (3K deck,) and 2x500 sheet tray. U248: Adjust paper buckle for finisher in punch mode, punch limit and display and clear punch-hole scrap count. Also adjusts booklet stapling position if stitcher is attached. U250: Set PM cycle. Press "Start." PM cycle (X1K) will display. If you wish to change PM cycle, Change value with up/down keys. Press "Start" to lock in. U251: Check and clear PM count (copies since last PM and PM reset.) Press "Print" to display six digit count since last PM. Select “Clear” if you wish to clear count back to 0. If you wish to enter a new value, do so with the number keys and press “Print” to lock in. U252: Destination (country.) U253: Single or double count for 11x17. U254: Auto-start function on or off. U255: Set auto clear time 0 is no auto clear. Otherwise, up to 270 seconds. U256: Auto preheat/energy save on or off. U258: Toner empty will allow single copying or multiple, depending on setting. If set to continuous, you can change this from 0-200. U260: Change copy count timing point (exit or secondary feed.)

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U263: Document feeder eject: Face down, face up speed or face up memory. U264: Date order (year, month, date or month, date, year or date, month year. U265: Set OEM purchaser code with up/down keys. U330: Set sheets that eject tray will switch from sub tray to main tray; 1-100. Use number keys. U333: Select number of digits for ID code. U334: Eject method for booklet stitcher. U343: Duplex or simplex default. On is duplex. Off is not. U344: Preheat energy save. U345: PM due setting. This may be the same as 250, or it might be a warning that comes on before maintenance is due, by the number programmed in. U347: Auto drawer size detect on or off. U348: Copy density range adjustment. Special is 25 steps enlargement. Normal is 13. U350: ID code error output report printed or not. U402: Image printing margin adjustment. A Edge for printer left margin. Lead edge for printer lead edge. C edge for printer right margin. Trail edge for printer trail edge. Trail edge 2 for printer trail edge of 2nd side of duplex. Change settings with up/down keys. Press Interrupt to make test. Press Start to lock in. Press stop/clear to exit. Note: This is the sequence of registration adjustments that should be followed: 34>402>67>403>72>404. U403: Adjust margins for reading an original on platen glass. Press Print. Touch screen will give these choices: Scan A (left margin,) Scan B (lead edge margin,) Scan C (right margin,) Scan D (trail edge margin.) Change value with up/down keys. Press interrupt key to test. Lock in with Print key. Press stop/clear to lock in & escape.) Note: This is the sequence of adjustments that should be followed: 402>403>404. U404: Scan originals from document feeder adjustment. Press “print.” Select DF A for left margin. DF B for lead edge margin. DF C for right margin. DF D for trail edge. Press “interrupt.” Adjust with up/down keys. Press stop/clear to lock in. This is the sequence of adjustments that should be followed: 402>403>404. U901: Check and clear copy counts for various feed stations. U903: Check and clear jam counts. Display by pressing “Print.” Select “All” to clear all counts at once (cannot be cleared individually.)

2003 Knight Business Systems Ltd. 81 Buffalo Avenue, Medford, NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

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KYOCERA-MITA 4230 / 5230 Maintenance Mode - continued U904: Check and clear service call counters. Unlike 903, you can clear individually, or all at once. U905: Check and clear document feeder and finisher counters. U906: Reset partial operation. Some sections of the machine can go down, and be disabled but still allow the machine to operate otherwise. After repairing those situations, go to this code to bring that unit back into service. Press “Print” and then press “Reset” on touch screen and press “print” again. U907: Check and reset count for each exit location. U908: Check total count, electronically. Cannot be cleared. U990: Check and clear time exposure lamp has been lit. “Print” will display how many minutes the exposure lamp has lit for. If you wish to clear it, select “clear” with cursor up/down keys and press “Print.” User Modes: Touch “Default.” Enter standard pin code (4200.) Select mode. Touch “Set code.” Touch “Register.” After selecting your item or change, touch “Register” again. When finished, touch “End.” User mode (Copier Management) Registering new department codes. 7-digits. Up to 1000 departments. Deleting department codes. Alter limits for each department. User mode (Copy default) Exposure mode: select auto or manual. Exposure steps: 7 or 13. Toner economy mode. Auto exposure adjustment: adjust to darker or lighter. Manual exposure adjustment: can set darker or lighter for each mode (text, photo and mixed.) Quality: initial values. Output form: initial sort mode. Paper select: APS or manual. Job programming: regular (7 programs,) or platen. Default drawer. Zoom mode choice. Copy limit: 999 or any number less than that. Customize border erase. Front & back page margin display on setting screen.

Clear copy count by department. View copy count by department. Printing management report. Turn copy management on/off. Timer setting. Programming week timer. Cancel timer. Turning timer on/off.

Insert sheet drawer select. Cover sheet drawer select. Rotate sort (not with finisher.) Create shortcut: can display most common functions on screen. Customize GUI 1-5. Bypass non-standard size. Auto cassette switching. Drawer paper size. Special paper. APS for special paper. Beep sound for keys. Preheat (energy saver) time. Auto shut-off time. Management pin code change. Default is 6482. Auto shut-off. On or off.

Finisher: Two storage locations for output (prints or copies) can be selected. DF: With punch off, copies will exit face down into sub tray starting with first page. With punch on, copies will eject face up into sub tray starting with last page. Platen: In non-sort mode, copies will exit face up into sub tray, regardless of punch choice. In sort mode or group mode, copies will exit face down into main tray.

Updates and corrections are posted at our website (www.intravia.com).

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2003 Knight Business Systems Ltd. 81 Buffalo Avenue, Medford, NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

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KYOCERA-MITA 4530 / 5530 Equivalent Models: Copystar 4530 / 5530 Profile: Digital. Speed: 45 copies per minute / 55 copies per minute.

CONSUMABLES Supplies and consumables. Important note. Toner cartridges are not interchangeable between K-M & Copystar. MODEL SUPPLY / DESIGNATION YIELD Kyocera-Mita ...... Toner (1,260 grams) .......................................... 30,000 @ 6% Copystar ............. Toner (1,260 grams) N32T / 370AE016 ............... 30,000 @ 6% Kyocera-Mita ...... Developer (750 grams) ........................................... 400K/500K Copystar ............. Developer (750 grams) N32D / 370AE111............... 400K/500K Kyocera-Mita ...... Drum / 2BC82020 .... ............................................... 400K/500K Copystar ............. Drum / 2BC82020 .... ............................................... 400K/500K All Staple cartridge for either finisher (DF-600 or DF-610) / 36882040 .... .... Three cartridges of 5,000 staples each All Waste toner bottle / 2BC60010...... ............................................... 400K/500K

ACCESSORIES & OPTIONS Item

Part Number

Automatic Reversing Document Feeder...................... Built-in 2,000 sheet finisher .....................................................DF-600 3,000 sheet finisher .....................................................DF-610 4,000 sheet paper deck................................................. ST-11 3,000 sheet folder optional booklet folder ...................... BF-1 Mailbox 5-bin multi-tray unit option for either finisher ... MT-1 2-hole or 3-hole punch unit option for DF-610 finisher PH-3A Print system (network)........................................................“Q”

Item

Part Number

Scan system (network)....................................................... “D” NIC (10BaseT/10Base2)................................................ IB-20 NIC (10/100BaseTX).................................................... IB-21E NIC (wireless 802.11B ................................................... IB-22 6GB hard drive for printer................................................HD-4 Barcode reader (for printer with hard drive)....................BC-1 Tandem kit....................................................................... TS-1 Relay board assembly (necessary for tandem kit) 8402BC00

Copy Quality adjustment: See user modes and simulations Drum and developer unit removal: Remove imaging unit by doing the following: Open front door. Remove image formation left cover (one screw.) Unplug connector, remove three screws and tilt paper conveying unit lever down. Slide out image unit. Remove two screws (top front and rear upper corner.) Rotate image unit counterclockwise. Unplug two connectors. Raise shutter and slide towards front. Turn sub toner hopper towards the right. Remove developer unit. Remove two screw to remove developer upper seal. Note how ends of seal fit into grooves in developer housing. Remove charge corona by unplugging two connectors (from cleaning lamp and wire cleaner motor.) Loosen pin with screwdriver blade and remove corona. Loosen drum blade pin (center, in lever.) rotate blade pressure release lever and tighten securing pin to keep it away from drum. Remove drum retainer screws (top; front and rear.) Lift drum out. Drum blade: After drum is out (as described above,) remove ground wire and four screws to remove cleaner unit. Remove two screws for cleaner unit cover and remove cover. Remove center screw from blade. Remove and replace blade. After reassembly, run simulation 160. Then, return the blade pressure lever to its original position. Fuser web replacement: Slide out fuser unit. Remove two screws that hold fuser cove. Remove web unit (two screws.) push roller towards one end to release. Replace with new. Do simulation U909. Waste toner: Sent to waste toner bottle. Will display message on screen when full or nearly full. Requires technician to replace. ©

2003 Knight Business Systems Ltd. 81 Buffalo Avenue, Medford, NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

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KYOCERA-MITA 4530 / 5530 PARTS AND MAINTENANCE ITEMS – KM4530 PART PART NUM MAN LOC YIELD Bypass clutch .................................. 33906130 .. 55 59 .............. Bypass lower roller .......................... 33906060 .. 55 69 .............. Bypass original size switch.............. 76727010 .. 55 27 .............. Bypass photo interrupter ................ 2BL27450.. 55 54 .............. Bypass photo interrupter feed switch................................... 2BC27930 . 55 32 .............. Bypass pickup roller ........................ 33906470 .. 55 49 .............. Bypass size detect board ................ 33928111 .. 55 35 .............. Bypass size detect switch................ 33906990 .. 57 21 .............. Bypass switch assembly.................. 2BC27010 . 55 4 ................ Bypass upper roller ......................... 61706770 .. 55 45 .............. Cassette lift motor (2) ...................... 2BC27120 . 79 72 .............. Cassette size detect board (2)......... 33928111 .. 7 36 ................ Casters (4)....................................... 2A002170.. 5 51 ................ CCD ............................................... 2BC93140 . 21 37 .............. CCD cover....................................... 2BC12100 . 21 43 .............. Charge corona assembly................. 2BC93031 . 19 ... 400K/500K Charge corona cleaner motor.......... 2AC16190 . 19 11 .............. Charge corona grid assembly.......... 2A068171.. 19 16 .............. Charge corona wire ......................... 2A068240.. 19 14 .............. Cleaner unit ..................................... 2BC93050 . 29 1 400K/500K Cleaner unit brush ....................2BC18190 ... 28 22 ... 400K/500K Conveying knob............................... 33920310 .. 37 46 .............. Conveying switch (2) ....................... 2BL27410.. 37 36 .............. Conveying unit release handle ........ 36716031 .. 33 19 .............. Counter............................................ 2AC27330 . 81 15 .............. Cover open switch (2)...................... 66127010 .. 79 18 .............. Deck actuator A (paper remaining).......2BC07130 . 9 6 .................. Deck actuator B (paper remaining)...... 2BC07471 . 11 6 ................ Deck conveying switch (2)............... 2BL27410.. 13 2 ................ Deck detect photo interrupter (2) ....... 2BL27450.. 79 7 ................ Deck motor (2)................................. 2A027590.. 79 71 .............. Deck paper empty actuator ............. 2BC06380 . 13 20 .............. Deck paper feed clutch (2) .............. 2AC06240 . 13 33 .............. Deck paper feed roller ..................... 2BC06900 . 13 9 ................ Deck paper feed roller; lower........... 33906060 .. 13 43 .............. Deck paper feed roller; upper (4) ....... 2BC07520 . 13 51 .............. Deck pickup roller ............................ 2BC06810 . 13 57 .............. Developer bushing .......................... 2BC14230 . 27 19 .............. Developer bushing ......................... 71814100 .. 27 16 .............. Developer bushing ......................... 71814130 .. 27 12 .............. Developer bushing (2) ..................... 29717230 .. 27 40 .............. Developer bushing (4) ..................... 75915090 .. 27 8 ................ Developer doctor blade ................... 2BC14030 . 27 26 .............. Developer duct filter ........................ 2AC14560 . 45 74 .............. Developer gear; idler ....................... 2BC14080 . 27 23 .............. Developer gear; input ...................... 2BC14250 . 27 24 .............. Developer gear; sleeve ................... 2BC14240 . 27 20 .............. Developer gear; spiral A .................. 33914070 .. 27 15 .............. Developer gear; spiral B .................. 33914140 .. 27 13 .............. Developer gear; spiral C.................. 33914150 .. 27 9 ................ Developer magnetic roller................ 2BC14020 . 27 18 .............. ©

PART PART NUM MAN LOC YIELD Developer unit .................................2BC93040 . 27 ... 400K/500K Developer unit toner sensor ............33914190 .. 27 2 ................ DF-600/610 main board...................3B801011 .. ....................... DIMM...............................................2BC27100 . 81 51 .............. Document feeder clutch...................3AL93010 .. 69 31 .............. Document feeder cover interlock switch.............................36827140 .. 69 21 .............. Document feeder driver board .........3AL93020 .. 77 3 ................ Document feeder interlock switch........36827140 .. 65 5 ................ Document feeder motor (2)..............3AL27011 .. 75 5 ................ Document feeder original actuator.......3BC07181 . 69 37 .............. Document feeder photo interrupter......35327400 .. 69 16 .............. Document feeder photo interrupter......63227150 .. 69 17 .............. Document feeder pickup roller.........3BC07010 . 69 5 ................ Document feeder separation roller .......3BC07020 . 69 6 ................ Document feeder separation roller ......3BC07020 . 69 27 .............. Document feeder slit glass ..............35911450 .. 23 3 ................ Document feeder timing switch/sensor ...............................3C027020.. 73 22 .............. Document feeder tray ......................3C006010.. 66 9 ................ Document feeder tray jam detect switch .........................78727110 .. 67 17 .............. Document feeder upper feed roller.......3AL08140 .. 63 5 ................ Drum cleaning blade........................2BC18460 . ....... 400K/500K Drum cleaning blade.................2BC93240 ... 29 55 ... 400K/500K Duplex conveying switch (2) ............2A027570 .. 49 14 .............. Duplex conveying switch (3) ............68727030 .. 47 13 .............. Duplex feed clutch (2)......................2AC06240 . 49 25 .............. Duplex registration roller..................68721080 .. 47 26 .............. Duplex upper registration roller........2AC07040 . 51 15 .............. Engine output board ........................2BC01020 . 81 52 .............. Exit photo interrupter .......................2BL27420 .. 53 2 ................ Exit tray ...........................................2A304190 .. 3 48 ................ Exposure lamp.................................2BC12150 . 21 26 .............. Exposure lamp harness ...................2AC27800 . 21 31 .............. Fan ..................................................2BL27700 .. 3 11 ................ Fan (horizontal; under conveying section) .............2BC27790 . 33 23 .............. Flash jig board .................................35968010 .. 85 8 ................ Fuser cleaning web ..................2A020330 .... 39 65 ... 400K/500K Fuser drive gear ..............................33920410 .. 39 27 .............. Fuser gear; 30t ................................66022131 .. 39 4 ................ Fuser gear; joint...............................2BC20360 . 39 13 .............. Fuser heat lamp; main.....................2BC20920 . 39 46 .............. Fuser heat lamp; sub.......................2BC20300 . 39 47 .............. Fuser heat roller .......................2BC20530 ... 39 24 ... 400K/500K Fuser heat roller bearings (2) ..........33420210 .. 39 26 .............. Fuser heat roller bushings (2)..........33420220 .. 39 25 .............. Fuser heat roller pawl springs (7) ........61720760 .. 53 43 .............. Fuser heat roller pawls (7) ........61720750 .... 53 41 ... 400K/500K Fuser lower cleaner roller ................2A020340 .. 39 6 400K/500K Fuser pressure roller ................2BC20260 ... 39 16 ... 400K/500K

2003 Knight Business Systems Ltd. 81 Buffalo Avenue, Medford, NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

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KYOCERA-MITA 4530 / 5530 PART PART NUM MAN LOC YIELD Fuser pressure roller pawls (4) ........36720493 ..39 54 .............. Fuser thermistor...............................2BC20430 .39 42 .............. Fuser thermal switch........................33920800 ..39 31 .............. Hard drive fan ..................................2BC27950 .81 41 .............. High voltage board...........................2BC28050 .81 21 .............. Interlock switch ................................2BC27800 .81 16 .............. Interlock switch A.............................2BC06190 .5 32 ................ Inverter board ..................................2BC28120 .21 30 .............. Junction board (2)............................2BC60020 .85 3 ................ Laser unit.........................................2BC93151 .25 1 ................ Main board.......................................2BC01011 .81 48 .............. Main motor (2) .................................2AC22500 .45 63 .............. Maintenance kit (developer, cleaner unit, charge corona, transfer unit, fuser unit, paper feed unit) ............................2BC82040 . ....... 400K/500K Maint. kit item: Charge corona .........2BC93031 .19 ... 400K/500K Maint. kit item: Cleaner unit .............2BC93050 .29 1 400K/500K Maint. kit item: Developer duct filter.2AC14560.... 45 74 ... 400K/500K Maint. kit item: Developer unit .........2BC93040 .27 ... 400K/500K Maint. kit item: Fuser eject guide .......... 2BC93090 . ....... 400K/500K Maint. kit item: Fuser unit ................2BC93070 . ....... 400K/500K Maint. kit item: Main filter (rear) .......2BC23020 .3 39 400K/500K Maint. kit item: Ozone filter (left side) ......................................2BC16350 .3 14 400K/500K Maint. kit item: Primary paper feed assembly (3).......2BC93010 . ....... 400K/500K Maint. kit item: Transfer corona .......2BC93020 .41 3 400K/500K Motor (2) ..........................................2BL27550 ..43 17 .............. Operation board (L-shaped) ............2BJ01031 ..83 25 .............. Operation board (right side).............2BJ01071 ..83 16 .............. Operation panel start button ............2BJ25300 ..83 5 ................ Original detect sensor .....................35927290 ..21 59 .............. Original detect sensor .....................35927290 ..21 36 .............. Paper feed clutch ............................2BC27630 .43 28 .............. Paper feed clutch (5) .......................2AC06240 .43 15 .............. Paper remaining switch (6) ..............2BC27080 .79 3 ................ PCL lamp (2) ...................................2BC27090 .17 2 ................ Platen glass assembly (includes size indicators, labels and shading plate) .............2BC93210 .23 6 ................ PM kit...............................................2BC94010 . ....... 400K/500K PM kit item: Charge corona cleaning pad..........................2A068220 .... 19 15 ... 400K/500K PM kit item: Charge corona grid cleaning pad..........................36768081 .. ....... 400K/500K PM kit item: Cleaner brush .......2BC18190.... 28 22 ... 400K/500K PM kit item: Cleaner seal; front........2BC93160 . ....... 400K/500K PM kit item: Cleaner seal; rear ........2BC93170 . ....... 400K/500K PM kit item: Cleaner separator claws (2).......................2BC93130 . ....... 400K/500K PM kit item: Cleaner sponge brush........2BC18700 . ....... 400K/500K PM kit item: Developer duct filter.... 2AC14560 45 74 ... 400K/500K PM kit item: Drum cleaning blade ..... 2BC93240 29 55 ... 400K/500K PM kit item: Fuser cleaning felt (web) . 2A020330. 39 65 ... 400K/500K PM kit item: Fuser heat roller ....... 2BC20530 39 24 ... 400K/500K ©

PART PART NUM MAN LOC YIELD PM kit item: Fuser heat roller pawls (7).............. 61720750.....53 41 ... 400K/500K PM kit item: Fuser lower cleaner roller.....2A020340 ..39 6 400K/500K PM kit item: Fuser pressure roller .... 2BC20260 ... 39 16 400K/500K PM kit item: Lower cleaning seal...........2BC18070.. ....... 400K/500K PM kit item: Main filter (rear)............2BC23020..3 39 400K/500K PM kit item: Ozone filter (left side).........2BC16350..3 14 400K/500K PM kit item: SRDF pickup roller...........3BC07010..69 5 400K/500K PM kit item: SRDF separator roller (2) 3BC07020 ... 69 27 400K/500K PM kit item: Transfer cleaning parts.... 2BC93220 ... 41 22 400K/500K PM kit item: Transfer corona cleaning pad (2) ....................... 33900940 .... 41 15 400K/500K Potential sensor ...............................34093331...81 4 ............... Power relay......................................34027070...79 25 ............. Power source board.........................2BC01040..79 32 ............. Power switch....................................2BC27750..81 18 ............. Primary paper feed assembly (Each includes clutch, pickup rollers, separator rollers, photo interrupters, etc.) ................2BC93010..15 1 ............... Primary paper feed assembly conveying switch (4).....................2BC27010..15 44 ............. Primary paper feed assembly feed clutch (3) ..............................2AC06240..15 25 ............. Primary paper feed assembly feed roller (3) ...............................2BC06900..15 4 ............... Primary paper feed assembly paper empty actuator (3)..................2BC06380..15 30 ............. Primary paper feed assembly photo interrupter (6)......................2BL27450 ..15 29 ............. Primary paper feed assembly pickup roller (3) ............................2BC06810..15 35 ............. Printer board ....................................023CS503.. ...................... Registration clutch ...........................2AC06230..43 29 ............. Registration clutch ...........................2BC22180..45 14 ............. Registration roller cleaner ................2BC93180..17 33 ............. Registration roller; upper..................2BC08500..17 26 ............. Scan cable; front..............................2AC12170..21 11 ............. Scan cable; rear...............................2AC12420..21 12 ............. Scan home photo interrupter ...........72127100...21 39 ............. Scan motor ......................................2A012060 ..21 57 ............. Scan motor board ............................2BC01070..21 40 ............. Scan photo interrupter .....................2BL27450 ..21 20 ............. Scan release detect switch ..............2AC12370..21 22 ............. Scanner system board .....................023C5503 .. ...................... Suction (transport) fan .....................2AC16180..33 7 ............... Toner agitation motor (closer to front door) .....................36715210...59 33 ............. Toner empty sensor ........................33915180...59 37 ............. Toner feed motor (closer to frame) ......36793270...59 35 ............. Toner hopper assembly ...................2BC93110..59 1 ............... Toner sensor....................................33914190...27 2 ............... Transfer corona assembly ...............2BC93020..41 3. 400K/500K Transfer corona cleaner motor.........2AC16190..41 12 ............. Transfer corona wire (2)...................74669000...41 24 .............

2003 Knight Business Systems Ltd. 81 Buffalo Avenue, Medford, NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

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KYOCERA-MITA 4530 / 5530 PART PART NUM MAN LOC YIELD Transport conveying switch assembly.....2BC27010 . 35 25 .............. Transport belt (1; center narrow) ..... 2BC16480 . 35 6 ................ Transport belts (2; outer wide)......... 2BC16130 . 35 7 ................

DIAGNOSTICS AND SIMULATIONS Jam Codes (may be prefaced “E”) 10: 1st paper feed. 11: 2nd paper feed. 12: 3rd paper feed. 13: 4th paper feed. 14: Bypass feed. 15: Side deck feed. 16: Deck section 1. 17: Deck section 2. 18: Vertical conveying section 1. 19: Vertical conveying section 2. 20: Vertical conveying section 3. 21: Vertical conveying section 4. 22: Vertical conveying section 5.

PART PART NUM MAN LOC YIELD Waste toner bottle ....................2BC60010 ... 31 11 ... 400K/500K Waste toner bottle cover open switch.....66127010 .. 31 8 ................ Waste toner bottle sensor................74718390 .. 31 7 ................

23: Converging section. 24: Vertical conveying section 1. 25: Vertical conveying section. 26: Vertical conveying section 2. 27: Vertical conveying section 3. 28: Vertical conveying section 4. 29: Vertical conveying section 5. 30: Converging section. 31: Deck conveying section. 32: Registration/transfer area. 40: Fuser jam. 50: Exit jam. 51: Face down exit jam.

52: Feed shift jam. 53: Feed shift jam. 60: Duplex jam. 61: Duplex jam. 62: Duplex feed shift jam. 63-68: Duplex jam. 70, 71, 72, 73, 74: Document feed jam. 75, 76: Document feed switchback jam. 80-89: Finisher jam. 90: Stapler jam 91-95: Saddle area jams.

Operator error messages: Most are self explanatory, are spelled out in the message display, and are not covered here. Here are some that you might want to know about. Ready to copy. Add toner. Will run only one copy at a time until toner is replaced. Add toner to resume copying. Will not copy at all until toner is replaced. Image cycle. Toner is mixing. Call service. Trouble code requiring service technician. Time for maintenance. Requires service technician. Time for replacing felt roller. Requires service technician. Waste toner box almost full. Requires service technician. Waste toner box is full. Requires service technician. Service trouble codes (accompanied by “Call Service.”) C0040 : Network scanner board. C0100: Memory read/write problem. RAM or main board. C0110: Backup memory defective RAM. C0210: Operation unit board or main board. C0240: Printer board or main board. C0250: Network scan board or main board. C0420: Side deck board or main board. C0440: Finisher board or main board. C0610: Bitmap problem; main board or DIMM. C0630: DMA problem; main board. C0640: Hard drive problem or main board. C1010: Upper lift motor. C1020: Lower lift motor. C1140: Side deck motor up problem. C1150: Side deck motor down problem. C2000: Image unit motor problem. C2500: Paper feed motor. C2550: Paper conveying motor.

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C2600: Deck drive motor. C2640: Side deck motor. C3100: Scan home problem; drive board, sensor, motor. C3300: Exposure lamp, CCD, shading plate position, engine board, inverter board. C4000: Laser polygon motor, motor board or engine board. C4010: Laser polygon motor (laser unit,) power source board or engine board. C4200: Laser unit or main board. C5100: Charge corona. C5110: Transfer/separator corona. C5500: Drum surface potential sensor problem; potential sensor, engine board or HVT. C5510: Drum surface potential sensor problem 2; potential sensor. C5600: Drum surface potential sensor problem; charge corona, charge grid, HVT or engine board.

2003 Knight Business Systems Ltd. 81 Buffalo Avenue, Medford, NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

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KYOCERA-MITA 4530 / 5530 Service Trouble Codes - continued C5610: Drum surface potential sensor problem 2; HVT. C6000: Fuser lamp (no heat) problem, or thermoswitch, thermistor. C6020 High fuser temperature. Bad thermistor, power source board, shorted wire. C6030: Fuser thermistor. C6050: Low fuser temperature; lamp, thermoswitch, thermistor.

To reset fuser errors, use simulation U163. Press Start. Press EXECUTE to clear. Press Start. C6400: Zero cross problem; power source board or main board. C7100: Toner sensor or bad developer. C7300 Toner level detect sensor. C7800: External temperature thermistor. C7810: Shorted external temperature thermistor.

SIMULATIONS/SERVICE MODE (Maintenance Mode) Simulation Procedure: Press these keys in this order. 10871087. Then enter the code number with the number keys or cursor up/down keys. Press the Start key. After the item is run or tested, press stop/clear. Exit the mode by pressing 001, and then start. Generally, to clear counters, press “Start,” and then press “Reset.” Press “Start” again, and you may have to, or be able to, enter a new value with number keys, and then press “Start” again. Some modes will require you to press “Start” twice. In some cases, you can make a test copy in “interrupt” mode. To exit the maintenance mode, press “Stop/clear.” U000: Prints status report. Print out maintenance settings, jam occurrences, service call occurrences. U001: Ends Simulation (returns copier to warm-up or ready). U002: Set to factory defaults. Mode 1 will return language to English and reset all other items. Mode 2 will not affect language. U003: Phone number of service center. Use number keys and symbols displayed. Move cursor with cursor left/right indicators. U004: Set last six digits of machine serial number. U005 Aging (Copy with no paper.) PPC is copier. PPC +DF is copier & document feeder. U018: Display ROM checksum. U019: Display ROM versions. U020: Initialize all backup RAM on the main board. Select with up/down keys. U021: Initialize memories; counters, service calls, etc. Select with up/down keys. U022: Initialize back up data for scanner if it is replaced. U024: Format hard drive. U030: Motor tests; main, conveying, feed and deck. U031: Paper path switches test. Press "Start" to see choices. Actuate each manually to test. U032: Paper path clutch test. U033: Test solenoids. U034: Adjust print start timing (print registration.) Do in this sequence: 34>66>71. U035: Folio size length & width. U037: Fan test. U050: Switchback drive test. U051: Paper buckle. U053: Fine adjustment of motor speed for main motor, laser motor and conveyance motor. U054: Adjust paper buckle at vertical conveying. U059: Fan mode. Mode 1 is 30 seconds after drive stop. Mode 2 is 10 seconds. U060: Scan input properties; This is density in text, text/photo, photo modes. Default is 12. Range is 1-23. U061: Test exposure lamp. U063: Shading position adjustment. Default is 0. Corrects longitudinal lines caused by messed up shading plate (clean plate first.) Default is 0. Range is -8 to +2. U064: Adjust CCD level. Default is 9. Range is 0 to +15. U065: Scan motor speed adjustment. Do in this sequence. 53>65 (main)>65 (aux)>70. U066: Scan lead edge registration adjustment for document on glass. U067: Scan center line adjustment for document on glass. Follow this sequence. 34>67>72.

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2003 Knight Business Systems Ltd. 81 Buffalo Avenue, Medford, NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

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KYOCERA-MITA 4530 / 5530 Simulation/Service Mode - continued U070: DF magnification adjustment. Do in this sequence. 53>65 (main scan)>65 (sub scan) > 70. Default is -1. U071 DF lead edge and trail edge registration timing. Do in this sequence. 34>66>71. U072: DF center line adjustment. Do in this sequence. 53>65 U073: Scan motor test. U074: DF automatic exposure adjustment, which will automatically update the following modes as well: 70, 71, 72, 404 U080: Exposure adjustment in toner economy mode. -6 is default. U089: Print test pattern. Four choices. UO91: Check shading. SHD BEFORE scans before shading. SHD AFTER scans after shading. U092: Adjust scanner automatically. The following all take place automatically: 67, 65, 66, U093: Exposure density gradient in manual density mode. Adjust in each mode (text, text/photo, photo.) Initial setting is 0. U099: Original size detect sensor adjustment (sensitivity.) LEVEL default is 170. WAIT TIME default is 50. U100: Check charge grid voltage. Grid default is 168. U101: Setting high voltage; developer bias, (final and initial,) transfer (single sided and double sided,) separation (single and double.) U102: Set charge corona cleaning interval. U110: Check and clear drum count. Press "start" to read, and “Clear” to clear. U111: Check and clear drum timer (minutes.) Start, reset, start. Enter 5-digit value, press start. U114: Set AC mode (inch is on. Metric is normal.) U126: Setting effective potential correction for drum drive time (17K,) effective potential correction (1000,) and effective correction target value (550.) U130: Developer calibration: Press "Start" Press “Start.” Will run for several minutes and then will display settings. This will also reset toner sensor control voltage (U131), renew toner feed start level (U156), clear developer drive time (U157), clear developer count (U158) and reset toner feed start level and toner empty detection. Press stop/clear when done. U131: Setting toner sensor control voltage. 154 is initial setting. U132: Add toner (up to reference value.) U135: Test toner motors. 1 is toner feed. 2 is toner agitation. U136: Turn toner level detect function on or off. If set to off, machine will continue to operate after toner level is low. Otherwise it will stop (apparently.) U137: Test toner level detect sensor. U147: Set toner load operation. Puts toner on drum after low density copying at different rates. Every 30 pages in mode 1 (if on.) every other page in mode 2 (if on.) U155: Display toner sensor output. Exposure keys give same descriptions as 132. U156: Change toner control level: Toner control default is 102, toner empty default is 30 and toner reference 102. U157: Check or clear developer drive time. Mag time is image formation motor AGT is paper feed motor. (done automatically in 130.) U158: Check, change or clear developer count. Exp 1 is first 2 digits. Exp 3 clears count. (done automatically in 130.) U160: Apply toner to drum blade for priming new drum and/or drum blade. Press “Start” twice. U161: Fuser temp. Control when copying is 185. Primary stabilization is 165. Secondary stabilization is 185. Aging after secondary stabilization is 120. Thick adj is 10. U162: Forced fuser stabilizing. Puts the machine into "ready," without heat. U163: Reset fuser errors. “Press Start.” Press EXECUTE to clear. Press “Start.” U194: Fuser web drive. Apparently, you can set this to turn on (advance web) as often as you want, from after every copy (1) to as infrequently as every 40 copies. Default is 30. U196: Turn fuser lamp on. Main and Sub. U198: Set fuser phase control. On is metric. Off for inch. U200: Light up panel LEDs. U201: Initialize control panel. Press “Start.” Press center of (+) key. “+” will flash at lower right. Press center of (+) key again. U202: Initialize KMAS host monitoring system. ©

2003 Knight Business Systems Ltd. 81 Buffalo Avenue, Medford, NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

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KYOCERA-MITA 4530 / 5530 Simulation/Service Mode - continued U203: Test document feeder. ADF or RADF with paper. ADF (non-p) or RADF (non-P) without paper, continuous. U204: Key card or Key counter. U206: Set for coin op device. U207: Test operation panel keys. U208: Set paper size for deck. U209: Date and time. U212: Deck lift set operation. Side feed or upper feed (paper loading.) U235: Output tray mode. U240: Finisher item test; list of about 25 items. Press “start,” and then press “interrupt.” Press “interrupt” to stop. U241: Finisher switch test. Lists many switches. Press “Start.” Actuate switch manually and observe display. U243: Test document feed motors, clutches, solenoids. U244: Test document feed switches. Each one will give a different indicator in the display. U245: Checks messages that can be displayed. U247: Side deck tests of motor, fan, lift motor and clutches. U248: Set paper eject device paper buckle for punch, saddle staple adjust and saddle adjust. U250: Set PM cycle. Press "Start." PM cycle will display. If you wish to change PM cycle, Change value with number keys. Press "Start" to lock in. Note: It is unclear what the difference is between this and 345. U251: Check and clear PM count (copies since last PM and PM reset.) Press "Start" to display six digit PM cycle. Select “Reset” if you wish to clear count back to 0. If you wish to enter a new value, do so with the number keys and press “Start” to lock in. U252: Destination (country.) U253: Single or double count for 11x17. U254: Auto-start function on or off. U255: Set auto clear time 0 is no auto clear. Otherwise, up to 270 seconds. U256: Auto preheat/energy save on or off. U258: Toner empty will allow single copying or multiple, depending on setting. Press “Start.” You can change Empty Count from 100-300. After Toner Empty, you can select single or continuous copying. If set to “continue,” you can select how many copies can be made (using cursor up/down keys.) Range is 0-200 copies. Factory setting is 5. U260: Change copy count timing point (exit or secondary feed.) U263: Paper eject when copying from ADF, face down or face up. U264: Set date display type (inch is month, day, year: metric is day, month, year.) U265: Set OEM purchaser code with number keys or up/down keys. U266: Set how many days before deleting documents (set for 0 to .7) U275: Set number of sheets for duplex circulation, if frequent jams. Mode 0 is five sheets. Mode 1 is four sheets.. U277: Auto application change time. U329: Auto rotate copy/sort copy setting. U330: Set sheets that enter stack mode sub tray before shifting to main tray ; 0-250. Use up/down cursor keys. U331: Eject sheets face up or face down. U332: Size conversion factor. Setting black ratio for 8 ½ x 11 paper. Default is 1.0 U336: Hard drive type. Set to 0. U339: Drawer heating mode. U341: Paper feed location for printing. U342: Limits internal exit tray capacity, but manual does not give limits. U343: Duplex or simplex default. On is duplex. Off is not. U344: Preheat energy save. Instant ready (no energy/save.) Energy Star; 30 seconds warm-up. E2000 appears to be the same as Energy Star. Top runner is not explained. U345: PM due setting. It is unclear what the difference is between this and 250. U347: Auto drawer size detect on or off. U350: Set ID code output or report if error occurs. U355: Output mode for face up output. First to last or last to first.

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2003 Knight Business Systems Ltd. 81 Buffalo Avenue, Medford, NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

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KYOCERA-MITA 4530 / 5530 Simulation/Service Mode - continued U402: Image printing margin adjustment. Do in this sequence. 402>403>404. U403: Adjust margins for reading an original on platen glass. Do in this sequence. 402>403>404. U404: Adjust margins for reading via document feeder. Do in this sequence. 402>403>404. A is left margin. B is lead edge. C is right margin. D is trail edge. U407: Adjust lead edge registration for memory image printing. Should be done in this sequence: U053>U034>U065>U066>U0407. After ‘start” press Interrupt, press “Start.” U504: Initialize scanner NIC. Press “Start,” “Execute,” “Start.” U505: Set data base assistant. U901: Check and clear copy counts for various feed stations. U903: Check and clear jam counts. Display by pressing “Start.” Select “Count.” Select item with “*” or “#” keys. Select “Reset” to clear all counts at once (cannot be cleared individually.) U904: Check and clear service call counters. Unlike 903, you can clear individually, or all at once. Use approximate same procedures as 903. U905: Check and clear option counters. “Start,” select item. “Start,” U906: Reset partial operation. Some sections of the machine can go down, and be disabled but still allow the machine to operate otherwise. After repairing those situations, go to this code to bring that unit back into service. Press “Start.” Press EXECUTE. Press “Start.” U907: Check and reset count for eject devices. U908: Change total count. U909: Check/clear fuser web count. Do this after replacing fuser web. Press “Start.” Press “reset.” Press “Start.” Enter a new value (000000?) Press “Start.” U910: Clear black ratio data. Press Start. Select CANCEL Press start. U911: Check/clear copy count by size. U921: Check/clear waste toner container count. Do this after replacing Waste toner bottle. Press “Start.” Press “reset.” Press “Start.” Enter a new value (000000?) Press “Start.” U922: Check/clear solenoid count. U923: Check/clear transfer count. U960: Print machine used list. Prints out something, but manual does not explain what. Might be number of copies, prints, etc. U989: Scan disk for hard drive. U990: Check and clear time exposure lamp has been lit. “Start” will display how many minutes the exposure lamp has lit for. If you wish to clear it, select “Reset” and press “Start.” U991: Check/clear scan count. U992: Check/clear printer counter. Press “Start” to read print count. To clear count, press “Reset.” Press “Start.” Firmware Upgrade procedure on Main Board Format compact flash before starting. Power off machine and unplug it. Remove middle cover (looks like upper corner, near DF cable.) Install Compact Flash in slot, with front of card facing rear of machine (does that mean towards the rear that the rear faces to, or towards the rear frame? I don’t’ know.) Plug machine in and turn on. Energy saver and Start will flash alternately for about three minutes. When it displays “Completed,” you are done. Turn power off. Remove flash card. Plug machine in and turn back on. User modes (Copier management.) These are not service modes. They are accessible to the customer and are described in the owner’s manual. Press “*” key. “Default setting” screen will display. Touch the screen you want “Management,” or “Default,” for example. Enter 4-digit code. 4500 for 4530. 5500 for 5530; these are factory defaults, assuming no-one has changed them. Select the item you want. Follow the prompts and screens from this point. “Close” key ends the management mode.

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2003 Knight Business Systems Ltd. 81 Buffalo Avenue, Medford, NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

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KYOCERA-MITA 4530 / 5530 Management codes / choices: Register/delete department ID-codes, copy limits, clearing copy counts, checking copy counts, printing department ID-code lists, turning management on/off, turning print management on/off, turning error report access on/off, close. Weekly timer choices: Programming, canceling temporarily, turning on/off. Copy Defaults: Settings that are automatic when machine is turned on, but can be changed here. Paper type (cassettes 1-5,) custom paper for 2-sided, paper type for used (?) paper, paper type for high resistance (?) paper, auto shut-off time, auto preheat time, copy exit location, touch panel beep on/off, date & time, time difference, management code change( If it is changed, you will need the new code. You may not be able to get back to machine defaults without the new code.) Auto shut-off on or off. Exposure mode: Auto exposure, Mixed mode (text/photo,) photo. Exposure steps: Choice of full or half steps. Original quality: Text/photo, text or photo. Custom original sizes. Economy mode on/off. Black line correction on/off (if black lines appear from document feeder only.) Paper select (APS or cassette default.) Paper type (plain, recycled, etc.) Cassette/drawer default. Cover default. Magnification ratio default. Auto exposure level adjustment. Auto exposure for OCR. Manual exposure adjustment (text/photo.) Manual exposure adjustment (text.) Manual exposure adjustment (photo.) Margin width. Border erase width. Copy limit (1-999.) Repeat on/off. Job history screen on/off. Register display on/off. Customize screen. Customize screen with additional functions. Box management: Under “Document management.” Document list print out, reset box, box name & password/clear, document save time, Hard disk management, language (for message display.)

Updates and corrections are posted at our website (www.intravia.com).

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2003 Knight Business Systems Ltd. 81 Buffalo Avenue, Medford, NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

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MITA DC-5090 Comparable Machines: Royal Copystar 2250 Profile: Analog. 50 copies per minute. Note: This machine was introduced in 1997, but we were unable to locate information on it until recently. CONSUMABLES SUPPLY

STATED YIELD

Kyocera-Mita toner: (37095011) 1050 grams .............................30,000 Copystar toner: (37095016) 1050 grams....................................30,000 Copystar developer (37095116) 1400 grams ..........................200,000 Kyocera-Mita developer (37095111) 1400 grams ....................200,000 Copystar drum (36782010)...................................................2,400,000 Kyocera-Mita drum (36782030)............................................2,400,000 Staple cartridge (AS-F6010) 36882040 ........................................5000 staples Staple cartridge (AS-S5120) 78882010........................................5000 staples

ACCESSORIES Item

Model

Document feeder............................................................Built in 10-bin stapler/sorter ................................................. AS-F6010 10-bin stapler sorter punch unit ............... Automatic punch unit 20-bin stapler/sorter ................................................. AS-S5120

Item

Model

20-bin stapler sorter punch unit ............... Automatic punch unit 20-bin sorter ............................................................... AS-4020 Auto stacker...................................................................... SK-1 MMD Level 2 ............................................................................

Copy Quality Adjustment: Exposure; simulation 24. Developer unit removal, developer replacement and calibration: Open front door. Release transport lever. Remove three screws to release image formation unit. Slide unit out to front. At this point, you might have to remove cleaner unit (below) to continue to next developer unit steps. Lift lock lever in rear of developer unit. Lift developer unit by its handle. Remove upper cover (three screws and hooked into unit.) Empty old developer and replace with new developer. Manual says not to turn gears in wrong direction, but the picture is so confusing that I cannot tell which way is right! Sorry. Reassemble developer unit. Reassemble everything. Run simulation 60. Cleaner unit removal: With front door open (and image unit slid out already?? Not sure,) remove one screw that goes through cleaner unit retainer (in front.) There is apparently a thumb screw or something similar on the rear of the unit. Loosen that and remove retainer. Release retainer levers (rotate clockwise,) to release cleaner unit. Drum removal: Remove developer unit and cleaner unit (might be just to slide out to service position.) Remove charge corona. Loosen pins in retainers (front and rear, above drum.) Flip up retainers. Remove drum from unit. When installing new drum, be sure to prime drum (using simulation 40.) PM Cycle Setting Procedure: Simulation 71 PM Reset Procedure: Simulation 72. Waste toner: Goes to a waste bottle. Don't know if changed by operator or technician.

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2003 Knight Business Systems Ltd. 81 Buffalo Avenue, Medford, NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

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MITA DC-5090 PARTS AND MAINTENANCE ITEMS PART DESCRIPTION PART NUMBER MAN. LOC. Blank lamp assembly..............................36793180 ........ 35 51 Bypass lower roller .................................61706780 ........ 15 27 Bypass photo interrupter.........................66006350 ........ 15 31 Bypass pickup roller................................36707050 ........ 15 11 Bypass separator pad.............................36707260 ........ 15 23 Bypass size detect board........................33928110 ........ 15 48 Bypass upper roller.................................61706770 ........ 15 26 Cassette assembly .................................36700610 ............... 7 Cassette backstop ..................................33907130 .......... 7 15 Cassette lift motor (2) .............................36727480 ........ 55 41 Charge corona assembly........................36793030 ........ 33 26 Charge corona cleaner motor .................66710060 ........ 31 38 Charge corona cleaner pad (2) ...............61768121 ........ 31 37 Charge corona grid .................................36768090 ........ 31 40 Charge corona wire ................................74669000 ........ 31 39 Charge grid cleaning pad........................36768080 ........ 33 43 Circuit breaker (20-amp).........................33027010 ........ 69 96 Cleaner unit assembly ............................36793090 ............. 43 Cleaner unit brush ..................................36793320 ........ 43 10 Conveying drive assembly......................36700380 ........ 55 13 Deck bellows (2) .....................................54106950 .......... 9 23 Deck clutch .............................................54126110 ........ 11 35 Deck junction board ................................54128030 ........ 11 32 Deck motor (2) ........................................36707770 ........ 55 44 Deck photo interrupter (4).......................54126170 ........ 11 24 Deck pickup rollers (3) ............................53310300 ........ 11 16 Deck safety switch ..................................54126180 ........ 11 22 Deck sensor 51.......................................54126000 ........ 13 37 Deck separation roller.............................53310310 ........ 13 22 Developer (Copystar)..............................37095116 ................. Developer (Kyocera-Mita).......................37095111 ................. Developer bushing..................................36714120 ........ 39 12 Developer bushing..................................36714150 ........ 39 15 Developer bushing..................................36714160 ........ 39 16 Developer bushing..................................71815080 ........ 39 42 Developer bushing; lower front ...............36714090 .......... 39 9 Developer bushing; lower rear ................36714100 ........ 39 10 Developer gear; 25t ................................36714140 ........ 39 14 Developer gear; 27t ................................36714130 ........ 39 13 Developer gear; 27t/36t ..........................36714340 ........ 39 21 Developer gear; 34t ................................45727604 .......... 39 2 Developer gear; 35t ................................71814180 ........ 39 50 Developer gear; joint...............................33414071 .......... 39 3 Developer gear; magnetic roller..............36714110 ........ 39 11 Developer magnetic roller.......................36793250 .......... 39 5 Developer thermistor ..............................36727330 ........ 37 27 Developer unit ........................................36793070 ............. 39 Developer unit upper seal.......................36793260 ........ 37 29 Document feeder belt motor ...................18393050 .......... 85 3 Document feeder eject motor .................18393060 .......... 87 7

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PART DESCRIPTION PART NUMBER MAN. LOC. Document feeder eject motor photo interrupter ..................................73127200 .......... 87 8 Document feeder eject section conveying switch assembly .................68727030 ........ 87 24 Document feeder exit tray.......................18312510 ........ 95 11 Document feeder feed roller (2) ..............18307570 ........ 83 37 Document feeder feed switch .................63227150 ........ 83 11 Document feeder interlock switch ...........63527020 ........ 83 73 Document feeder interlock switch ...........63527020 ........ 89 33 Document feeder jam detect switch (2)...78727110 ........ 79 30 Document feeder main board .................18393170 ........ 89 12 Document feeder original reading board.18328050 ........ 83 54 Document feeder original set switch assembly18393070 ........ 83 50 Document feeder original size indicator switch 63205030 ........ 79 31 Document feeder P set switch assembly 18327190 ........ 83 52 Document feeder partition section motor; square .............................18393080 ........ 91 29 Document feeder partition switch............18327140 ........ 91 45 Document feeder partition switch (interlock?) 18327140 ........ 87 23 Document feeder photo interrupter .........63527240 ........ 79 28 Document feeder pickup motor...............63227121 .......... 89 6 Document feeder pickup motor photo interrupter ..................................73127200 ........ 89 45 Document feeder pickup roller ................18307550 ........ 83 36 Document feeder registration switch.......18393140 ........ 83 10 Document feeder separation belt B ........18307750 ........ 81 13 Document feeder separation roller..........18307580 ........ 83 38 Document feeder size detect switch .......18393090 ........ 79 25 Drive system pressure clutch..................36593510 ........ 53 14 Drum (Copystar) .....................................36782010 .......... 31 1 Drum (Kyocera-Mita)...............................36782030 .......... 31.1 Drum cleaner blade ................................36793310 .......... 43 9 Drum drive assembly ..............................36700430 .......... 53 1 Drum heater............................................36727040 ........ 31 24 Duplex clutch ..........................................68727050 ........ 59 30 Duplex clutch ..........................................68727070 ........ 57 22 Duplex exit switch assembly ...................68727110 ........ 61 19 Duplex paper switch ...............................66006360 ........ 57 35 Duplex photo interrupter .........................66006350 ........ 59 36 Duplex refeed roller ................................68721050 .......... 59 6 Duplex registration clutch........................68727060 ........ 59 31 Duplex registration roller (ribbed)............68721420 ........ 57 34 Duplex separation belts (2) .....................68721651 ........ 57 10 Duplex side registration motor ................68727020 ........ 59 20 Exit tray (flap; B) .....................................66020090 ........ 95 10 Exit tray (piece that attaches to machine; A)..66020080 .......... 95 9 Exposure lamp ......................................36793230 .......... 31 2 Exposure lamp harness ..........................36727320 ........ 31 38 Exposure lamp thermal switch ................68312080 .......... 31 4 Fan (conveying; box) ..............................61727440 ........ 53 40

2003 Knight Business Systems Ltd. 81 Buffalo Avenue, Medford, NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

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MITA DC-5090 PART DESCRIPTION PART NUMBER MAN. LOC. Fan (conveying; round, sort of)............... 33416350 ........ 53 38 Fan (cooling, next to conveying; box) ..... 34993270 ........ 53 39 Fan (cooling; round, sort of) ................... 61727450 ........ 53 37 Fan (squirrel cage) ................................. 36727410 ........ 29 31 Feed roller; lower.................................... 36706060 .......... 21 6 Feed roller; upper ................................... 36706050 .......... 21 5 Fuser cleaner roller; upper ..................... 36793380 ........ 49 14 Fuser gear .............................................. 33414071 .......... 49 8 Fuser gear; 20t ....................................... 45728104 .......... 47 2 Fuser gear; 28t ....................................... 67322180 ........ 49 44 Fuser gear; 38t ....................................... 45728900 .......... 49 4 Fuser gear; cleaner roller ....................... 36720400 ........ 49 33 Fuser gear; eject .................................... 36720390 ........ 47 25 Fuser heat lamp (main) .......................... 36793420 ........ 49 36 Fuser heat lamp (sub) ............................ 36793430 ........ 49 37 Fuser heat roller ................................... 36793350 ........ 49 11 Fuser heat roller bearings (2) ................. G31609070 ....... 49 1 Fuser heat roller bushings (2)................. 78620531 ........ 49 40 Fuser heat roller gear ............................. 36720060 ........ 49 15 Fuser heat roller pawls (7)...................... 36720480 ........ 47 29 Fuser knob ............................................. 33920310 .......... 47 8 Fuser lower cleaning roller ..................... 36793390 ........ 47 12 Fuser oil roller......................................... 36793370 ........ 49 13 Fuser pressure roller ............................ 36793360 ........ 49 12 Fuser pressure roller pawls (4)............... 36720490 ........ 47 30 Fuser thermistor ..................................... 36720560 ........ 49 38 Fuser thermal switch (gear end)............. 33027130 .......... 49 7 Fuser thermal switch (non-gear end)...... 36720590 ........ 49 49 Fuser unit ............................................... 36793100 ............. 47 High voltage board ................................. 36793570 ........ 67 78 Humidity sensor board ........................... 36793560 ........ 67 54 Image formation bypass clutch............... 36707230 .......... 50 6 Image formation bypass lift clutch .......... 36707240 .......... 50 7 Image formation conveying main motor.. 36793460 ........ 50 64 Image formation conveying motor assembly 36700420 ........ 50 43 Image formation drive assembly............. 36700371 .......... 50 1 Image formation registration clutch (3) ... 33906330 .......... 50 5 Image formation unit harness switch ...... 63227020 ........ 33 68 Interlock switch ..................................... 61727540 ........ 67 36 Interlock switch (2) ................................. 66127010 ........ 67 32 Interlock switch (right side doors; 2) ....... 61727540 ........ 17 34 Jam knob................................................ 36706420 ........ 21 10 Lens cable .............................................. 36713180 ........ 31 21 Lens motor (2; one horizontal and one vertical)..... 36793490 ........ 31 37 Lower cleaner seal assembly ................. 36768120 ........ 43 57

PART DESCRIPTION PART NUMBER MAN. LOC. Main motor.............................................. 36793460 ........ 50 66 Operation board (2 included in one part number) .......... 33901130 .......... 67 2 Operation panel assembly ...................... 36793131 .......... 67 1 Operation panel print button ................... 33925220 .......... 67 7 Operation unit main board ...................... 36793610 ........ 67 16 Paper empty actuator ............................. 36707100 ........ 15 16 Paper empty actuator (2) ........................ 33906150 ........ 17 11 Paper feed clutch (3) .............................. 33906110 ........ 17 10 Paper feed clutch (3) .............................. 33906110 ........ 17 30 Paper feed - feed switch ......................... 63227020 ........ 15 28 Paper feed motor.................................... 36737570 .......... 55 4 Paper feed photo interrupter (4) ............. 66066350 ........ 17 26 Paper feed pickup roller (2) .................... 60906161 ........ 17 22 Paper feed roller (2)................................ 36706290 ........ 17 19 Paper feed switch assembly ................... 33906140 ........ 17 42 Paper feed switch assembly ................... 33906140 ........ 19 22 Paper feed switch assembly ................... 33906140 ........ 21 20 Platen glass ............................................ 36712080 .......... 27 4 PM kit (200K).......................................... 58336721 ................. PM kit (400K).......................................... 58336741 ................. PM kit (600K).......................................... 58336780 ................. Potential sensor...................................... 33408170 ........ 35 49 Power source board ............................... 36793540 ........ 67 70 Power source switch............................... 65227040 ........ 67 43 Power switch .......................................... 36727340 ........ 67 55 Registration roller; lower ......................... 36706520 ........ 25 15 Registration roller; upper (image formation unit) ......................... 36706510 ........ 35 16 Reverse section squirrel cage fan .......... 36727500 ........ 63 35 Reverse section switch assembly........... 68727030 ........ 63 30 Scan cable (2) ........................................ 36793200 ........ 29 17 Scan control board ................................. 36793600 ........ 69 85 Scan home sensor.................................. 72127100 ........ 29 34 Scan motor ............................................. 36793480 ........ 29 35 Scan/lens area photo interrupter (2) ....... 66006350 ........ 31 52 Toner hopper assembly.......................... 36793010 ............. 41 Toner motor; agitation, closer to front door.... 36715210 ........ 41 16 Toner motor; supply, closer to frame ...... 36793270 ........ 41 23 Toner sensor .......................................... 33914190 .......... 37 2 Toner waste bottle .................................. 36700520 ........ 45 24 Transfer belt cleaner brush..................... 36793280 .......... 23 9 Transfer belt cleaner brush..................... 36793300 ........ 23 24 Transfer belt high voltage board ............. 36793510 ........ 25 37 Transfer belt release handle ................... 36716030 ........ 25 19 Waste toner bottle .................................. 36700520 .......... 95 3

Cross Reference Information on All Copiers Is Listed In The Front Of The 10th Edition.

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2003 Knight Business Systems Ltd. 81 Buffalo Avenue, Medford, NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

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MITA DC-5090 TROUBLE CODES Most will clear by opening and closing any door, or by turning power off and then back on. C030 and C640 will clear only by turning power off and back on again. C640: High fuser temperature. Bad thermistor, bad AVR C010: Backup memory problem. Open and close front board, shorted wire. door. Turn power off and back on. Run simulation 70, which will require you to reset many other C650: Low fuser temperature. Fuser lamp, thermal simulations. switches, thermistor, CPCB board, wires, connections. C020: RAM read/write problem. Bad main board or backup board. C710: Toner sensor problem. C030: CPU communication problem. Bad main board or C720, 730 Drum thermistor open, shorted. operation board. C731: Drum heater problem, drum thermistor. C031: Bad main board. C751, 752 Outside thermistor. C032: Bad document feeder board or main board. C753, 754 Developer thermistor. C033: Communication problem between copier and C760: Toner hopper. sorter. Main board. C810, 811 Sorter motor. C034: Sub CPU. Main board. C820: Sorter bin motor. C100: Exposure problem. Bad exposure lamp, bad C821 : Sorter shift motor. exposure lamp regulator board, bad potential C830: Sorter table motor. sensor. C831: Sorter bin slide motor. C210: Main drive problem. Gears, motor, etc. C832: Sorter paper holder motor. C220: Duplex side to side registration motor problem, C833: Sorter side registration motor. switch problem, side gates. C840: Sorter bin upper limit. C230: Image formation motor. C841: Sorter bin lower limit. C240: Paper feed drive motor problem. C850: Sorter punch problem. C253: Upper lift motor problem or limit switch. C851: Sorter stapler. C254: Lower lift motor problem or limit switch. C852: Sorter stapler motor. C255: Large deck left right lift motor or limit switch. C860: Sorter shutter. C310: Scan motor, scan sensor. C861: Sorter hand motor problem. C311: Scan home position. C862: Stacker multi hand problem. C320-323: Scan motor. C863: Sorter communication problem. C330-340: Scan motor board. C864: Sorter intermediate tray motor. C410: Lens motor, lens home sensor, lens drive belt. C865: Sorter stack tray motor. 430: Mirror motor, mirror home sensor C870: Sorter arm solenoid. C510: Charge corona problem. Broken wire, shorted C910: Document feeder drive motor problem, board or blocks, dirty corona, bad HVT. pulse sensor. C520: Transfer belt problem. C920: Document feeder belt drive motor problem, C550, 551: Drum surface potential sensor. document feeder pulse sensor or document feeder C560, 561: Potential problem; charge corona, HVT or main board. main board. C930: Document feeder eject motor, or sensor. C570, 571: Dirty optics, exposure lamp thermal switch, C940: Original home moving switch, solenoid, motor, exposure lamp, main board, lamp board, potential drive system or doc feeder board. sensor. C941: Original partition home switch, solenoid, motor or C610: Fuser heat lamp, thermal switch (2 of them,) doc feeder board. thermistor or board. C630: Fuser unit thermistor open or otherwise bad.

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2003 Knight Business Systems Ltd. 81 Buffalo Avenue, Medford, NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

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INTRAVIA’S SERVICE GUIDE TO COPIERS TENTH EDITION

MITA DC-5090 SIMULATIONS Simulation Procedure: Press the number keys 1 0 8 7 1 0 8 7. U00 will display. Then enter the code number with the number keys, or select the code with the up/down keys. Press the Print key. If changing a setting, use the up and down keys. Press the "Enter" key to lock in the setting. Use the "Test Copy" to run a test copy after changing a setting. 01: Ends Simulation. 02: Aging (copying without paper). Service manual tells you to unplug connectors CN3 and CN4 on the HVT. After entering 02, and pressing Print, select either of these two operation modes: PPC, which runs the copier without the document feeder, or PPC & DF, which runs copier and feeder. Empty the cassette that you are testing from. 03: Enlargement & Reduction test. 05: ADF Aging mode. ADF mode with originals if set to ADF MODE. RADF mode with originals if set to RADF MODE. ADF mode without originals if set to ADF MODE (Non paper). RADF mode without originals if set to RADF MODE (Non paper). Press ENTER or PRINT to begin test. 06: Reset disable function mode (partial operation.) Press "Print," then "reset," then "Enter," and then "Stop/clear." 09: Machine serial number. After pressing Print key, enter the last 6 digits of the copier serial number. Press Enter to lock in. 10: MAIN runs main drive motor, feed motor, image formation motor and fans. 11: Switch tests. Enter 11. Press Print key. On the 3060, use the mode select key to select a particular switch On the 4090, actuate the switch and watch the display. Each switch will give an indication. The switches that can be tested are paper feed switches 1, 2, 3, 4, 5, the registration switch, the feed shift switch, exit switch, duplex registration switch, duplex conveying switch and duplex exit switch. 12: Clutch tests. After entering 12, press Print key. The item in capitals will test the clutch listed after it. On the 3060, you will select the item with the mode select key. SB FEED, bypass feed clutch. SB LIFT is bypass solenoid. FEED A, B, C, D, E, F will test, respectively, feed clutches 1-6. LCF P1, P2 and B will test large paper deck clutch 1, 2 and conveying. Deck D PF and DECK E PF test deck upper and lower clutches. DUP PF is reefed clutch. DUP REGIST is duplex registration. DUP CONV is duplex conveying. REGIST is registration clutch. TC BELT is transfer belt release clutch. 13: Solenoid tests. After entering 13, press Print key. The item in capitals will test the solenoid listed. BRANCH, feed shift. LEAD FEED, duplex forwarding. LEAD REST, duplex paper press. END PRESS, duplex paper tapping. 14: Sets folio sizes in metric only. Change settings with up/down keys. Length Data is 330-356, default is 330. Width data is 200-220, default is 210. Press Enter to lock in. 15: Adjusts paper buckle if lead edge is off. This might be the lead edge registration adjustment. 16: Skewed copy test. Run with document cover open and no original. Certain blank lamps will be left off to give you black lines parallel to paper path. 18: Duplex side registration adjustment. 20: Exposure lamp test. Press PRINT. Fan will also run. 21: Scanner test. Press PRINT. Optics will scan at whatever magnification ratio you have selected. 23: Lens and mirror motors test. 24: Exposure adjustment. 25: Side to side magnification adjustment (lens). 26: Lead edge to trail edge magnification adjustment (scan). same procedure as 25. 27: Exposure light potential adjustment. 28: Lens unit rank. 29: Exposure adjustment in reduction and enlargement. 31: Transfer timing. 32: Drum potential test. 34: Charge corona. 35: Display drum surface potential 38: Charge corona cleaner interval. The charge corona will be cleaned automatically, every so many copies, depending on what you set it for. Factory standard is every 10,000 copies (setting of 10). Press "Stop/Clear." 40: Drum prime. After installing new drum and/or new drum blade. Enter 40, press Print key. Press ENTER. Machine will run and prime the drum with toner.

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2003 Knight Business Systems Ltd. 81 Buffalo Avenue, Medford, NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

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MITA DC-5090 Simulations – continued 41: Instant ready condition. Machine can be placed in the ready mode, with the ability to make copies, even if correct fuser temperature is not present. 42: Blank lamp test. Runs pyramid-shaped pattern that demonstrate blank lamps. Do this with no original and the cover open on 11 X17 paper. 43: Tests fuser lamps. After pressing Print key, select MAIN, SUB or ALL or MAIN & SUB. Main will light one lamp, sub the other, all or main & sub will light both. 46: Fuser temperature adjustment. Display will show Fix temp, drum temp, inner temp, or outer temp. 50: Lights LEDs on operation panel. 51: Lights message display. Pressing any number between 0 and 299 will display a different message. Messages can be tested by scrolling with up/down keys. 52: ADF lead edge registration. 54: Lead edge, trail edge, side edge and book copy void margin adjustment. 55: To initialize touch screen on operation panel is touch screen has been replaced, or possibly disconnected. Enter 55, press Print key. A (+) will flash in the upper left corner. Press it. Then, a (+) will start to flash in the lower right. Press the lower right (+). Finished. 56: Lead edge registration. 58: Key counter or card counter. 58, Print. Select either option if installed. Press ENTER to lock in. 59: Set Punch-hole modes. 60: Developer calibration. Must be done when changing developer. Enter simulation 60. Press Print. Press ENTER. After three minutes, the simulation will be finished. Toner control voltage, input data and humidity will display. 61: Adds toner if machine is undertoned (if developer calibration is correct). Will display toner input voltage, input data, control out and humidity. 62: Toner sensor reference voltage adjustment. Enter simulation 62. Press Print key. Setting will display. You can select CONTROL, TIME. Change the setting with the up/down keys if you choose. Range is 0-255. Press ENTER key to lock in. Press "Stop/Clear." 64: Developer bias adjustment. 66: To show toner sensor output reading. 66, print, enter. 68: Check or set developer drive time; hours, minutes, seconds. 69: Set or check developer maintenance count. Press Print. See display for count. Change with up/down keys. To clear, press "all clear." Press "Enter." Press "Stop/clear." 70: Reinitialize memory. Enter simulation 70 and press Print. Press Interrupt. It is suggested that you enter the new readings from all the simulations listed below on the simulation label. This will reinitialize the main board and/or backup board and will automatically set all the following simulations back to their factory settings. This would be done after changing the backup board, or in some cases as a last resort to reset a trouble code or extremely weird problem. You might want to go back to certain simulations and change them individually to where you want them. Be aware that developer calibration (60 , exposure settings (24) and PM settings (71 & 72) should probably be checked and returned to your settings, if they were recorded. This a list of all the simulations that would be returned to factory settings: 9, 14, 15, 18, 24, 25, 26, 27, 28, 29, 31, 32, 38, 52, 54, 56, 58, ,59, 62, 64, 68, 69, 71, 72, 74, 75, 76, 77, 78, 79, 80, 81, 84, 85, 89, 90, 91, 92, 93, 94. 71: Setting PM cycle. Set this to the number that you want the machine to call for a PM. This is not the reset. Enter simulation 71. Press Print key. The PM cycle will display. Enter number with up/down keys. Note that each digit represents 1,000 copies. 0 will not call for PM. After entering the desired PM cycle, press ENTER to lock in. Remember, this is the PM cycle, not the PM reset. 72: Copies since last PM and PM reset. Entering this code will allow you to read how many copies have been run since the last PM and to reset the PM counter to 0 ( to clear it, or reset it). After 72, Print, press CLEAR on the touch screen to reset to 000000. To change the count, use the number keys. Press "Enter." Press "Stop/Clear". 74: Checking and clearing the jam counts. Enter simulation 74. Press Print. Jam count appears in the display. Pressing up/down will display jam count. To clear all jam counts, press ALL and then press ENTER. Press "Stop/Clear". 75: Phone number. Enter your phone number, so that you and only you will be called, when the machine requires service. Enter 75, press Print. Phone number will display. Enter new number. Use left and right arrows to move cursor. Hyphen, etc. are in the touch screen display. Press ENTER, when finished.

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2003 Knight Business Systems Ltd. 81 Buffalo Avenue, Medford, NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

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INTRAVIA’S SERVICE GUIDE TO COPIERS TENTH EDITION

MITA DC-5090 Simulations – continued 76: Checking and clearing the trouble call counts. Enter simulation 76. Press the Print key. An error code and the number of times it has happened will display, in groups of three. Press the up/down keys to move through the list. The error codes are all listed and explained earlier in the Trouble Code section. After reading all, to clear them all, press ALL, then press ENTER. select key. 77: Checking and clearing the paper feed counts. You can check how many copies have been fed from each feed station. Enter 77, press Print. Press up/down key to move through the different feed stations, three at a time. You can clear the counts individually, by pressing ENTER, or you can clear all at once, by pressing ALL and then pressing ENTER. Press "Stop/Clear" when finished. 78: Option counters. You will be able to see how many copies have been run by document feeder, sorter, stapler etc. Each one will come up on the screen, and will have secondary readings that you will see when you touch the screen, in some cases. You can clear individual counts with. 79: Maintenance near. Press "Print." Press "Enter." Change value with number keys. Will apparently display "Maintenance near." 80: Double count or single count can be set for longer copies. Press ENTER to lock in. 81: Newspaper original exposure adjustment mode. Mode 1 is normal. Mode 2 is image density importance mode (?) Press Enter. 84: Auto clear time adjustment. Set with up/down keys. Number displayed is seconds. Lock in with ENTER. If set to 0, there will be no auto clear. 85: Auto preheat time adjustment. Can select on or off. If on, standard time to go into preheat (standby) is 15 minutes, but this time can be changed by the user with information in the owner's manual. 89: Set the machine to count copies from the start of paper or from the exit switch. 90: To disable trouble codes. If this is entered, the machine can still be operated, even if a trouble code is present. 91: When toner is empty, you can select the quantity of copies can be run when the toner light is on. Enter simulation 91. Press Print. Set the amount of copies you want to limit this to. If set to 0, the machine will not copy at all when the toner light is on. Press ENTER . If you want to change this, the display screen will offer SINGLE MODE., and CONTINUE MODE. Single mode will allow only one copy. Continue will allow continuous copies (range is 0-200.) When done press ENTER. 92: Auto start function can be selected or turned off. 93: Destination. Press 93, press Print. Choices will be shown. Select on touch screen. Press ENTER. Press "Stop/Clear". This will also cause simulations 59, 79, 80, 84, 85, 92 and 94 to be changed to their defaults. 94: Preheat mode, duplex, manual exposure and Switzerland E2000 modes can be turned on or off. 99: Initialize the MMD host monitoring system.

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2003 Knight Business Systems Ltd. 81 Buffalo Avenue, Medford, NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

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KYOCERA-MITA 6230 Equivalent Models: Copystar 6230 Profile: Digital 62 copies per minute

CONSUMABLES Supplies and consumables. Important note. Toner cartridges are probably not interchangeable between Kyocera-Mita & Copystar. BRAND ITEM DESIGNATION YIELD Kyocera-Mita ...... Toner (1,200 grams) ........................... 37026011 ...................... 30,000 per cartridge (6% yield) Copystar ............. Toner N32T (1,200 grams).................. 37026016 ...................... 30,000 per cartridge (6% yield) Kyocera-Mita ...... Developer (850 grams) ....................... Maybe same as Copystar....300,000 (two bottles required) Copystar ............. Developer N32D (850 grams) .............37026111 .........................300,000 (two bottles required) Kyocera-Mita ...... Drum ...................................................Maybe same as Copystar................................ 3,600,000 Copystar ............. Drum ...................................................2A082010 ........................................................ 3,600,000 KM & Copystar ... Staple cartridge for F-4220 saddle-stitch finisher ................... ............................................................59982040 ........2,000 per cartridge. Three cartridges per case KM & Copystar ... Staple cartridge for F-4130, F-4220 saddle-stitch finisher and F-4330 ................... ............................................................36882040 ........5,000 per cartridge. Three cartridges per case

ACCESSORIES & OPTIONS Item

Model

Automatic Reversing Document Feeder ........................ Built-in 4,000 sheet paper deck .................................................. ST-11 Duplex unit...................................................................Included Tandem kit (copy and print) .............................................. TS-1 Saddle-stitch finisher with V-fold and 3-position stapling......F-4220 3000 sheet finisher with punching and 3-position stapling....F-4330

Item

Model

Attachment kit for F-4330 finisher .............................2A082030 7-bin mailbox finisher ....................................................M-2107 Print/scan system L (includes print board, scan board NS-20, Network card IB-20. .............................................. Network board (10/100base-T, 10base 2) Included in Print System L ....................................... IB-20

Copy Quality adjustment: See user modes and simulations Drum replacement: Remove three screws to release image formation unit. Remove developing unit and cleaner unit. Remove charge corona by unplugging two connectors and loosening retainer pin. Lift corona out. Loose front and rear drum retainer pins. Release drum stopper. Remove drum assembly from imaging unit. After installing drum and reassembling machine, do simulations U110 and U111. Drum blade replacement: With cleaner unit still in machine, loosen screw (nearer gear end,) that holds blade release plate. Lift weight and slide blade release plate towards non-gear end of cleaner unit, and lock blade in release position. Tighten release slide lock screw. Remove cleaner unit from machine. Remove upper cleaner cover (two screws.) Remove single center blade retainer screw. Blade, when reinstalled or replaced, should touch the sides of the sponges, but not be over them. Run simulation 160 after reassembly (to prime blade/drum with toner.) Developer replacement & calibration: Sorry. No other information available on disassembly. Two bottles developer required. Perform maintenance mode (simulation) 130.

PARTS AND MAINTENANCE ITEMS PART DESCRIPTION PART NUMBER MAN LOC YIELD 300K PM kit (includes all 300K items) ..............5832A030 .... ............ 300K 600K PM kit (includes all 300K & 600K items) .5832A060 .... ............ 600K ADF slit glass...................................35911450 .... 31 6 .............. Bypass assembly.............................2A001630 .... 19 16 ............ Bypass feed switch ..........................63227020 .... 19 45 ............ Bypass lower roller ..........................61706780 .... 19 44 ............ ©

PART DESCRIPTION PART NUMBER MAN LOC YIELD Bypass original size detect switch ...33906990..... 19 9 ............. Bypass paper empty actuator ..........36707103..... 19 32 ........... Bypass pickup roller.........................36707050..... 19 27 ........... Bypass separator pad ......................36707260..... 19 39 ........... Bypass size detect board.................33928111..... 19 12 ........... Bypass switch (cassette lift?)...........66006350..... 19 48 ........... Bypass tray assembly ......................2A000750 .... 19 1 ............. Bypass upper roller ..........................61706770..... 19 43 ...........

2003 Knight Business Systems Ltd. 81 Buffalo Avenue, Medford, NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

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KYOCERA-MITA 6230 PART DESCRIPTION PART NUMBER MAN LOC YIELD Cassette assembly .......................... 2A000720.... 9 1................ Cassette backstop piece ................. 33907060 .... 8 17.............. Cassette backstop piece ................. 33907130 .... 8 16.............. Cassette lift switch (2) ..................... 66006350 .... 71 70............ CCD ................................................ 2A093010.... 32 34............ Charge corona assembly................. 2A000070.... 35 1.............. Charge corona cleaner motor.......... 2A027660.... 35 15............ Charge corona cleaning pad (2) ...... 3A068220.... 35 27... 600K Charge corona grid.......................... 2A068170.... 35 3.............. Charge corona grid cleaner pad ...... 36768080 .... 35 22... 600K Cleaner blade .................................. 36793311 .... 45 18............ Cleaner cover; upper ....................... 36793341 .... 45 26... 600K Cleaner film (recovery blade?) ........ 2A018100.... 45 63............ Cleaner unit ..................................... 2A000661.... 45 1.............. Cleaner unit cleaning brush............. 2A018050.... 45 10... 300K Cleaning brush terminal................... 36718110 .... 45 25... 300K Cleaning lamp ................................. 36908040 .... 35 26............ Conveying release handle ............... 36716031 .... 29 25............ Counter............................................ 2A000510.... 71 13............ Deck unit "C-pick pulley" ................. 5A707580.... 13 20............ Deck unit belts (4) ........................... 2A007010.... 15 5.............. Deck unit clutch ............................... 61722460 .... 15 23............ Deck unit clutch (2).......................... 63506100 .... 17 13............ Deck unit feed switch (2) ................. 35327400 .... 17 4.............. Deck unit feed unit (includes belts & clutch) ............... 2A001590.... 15 1.............. Deck unit interlock switch B............. 61727540 .... 17 2.............. Deck unit paper switch .................... 66006360 .... 17 43............ Developer blade assembly ............. 2A000220.... 39 3..... 600K Developer bushing (1) ..................... 71814130 .... 41 39............ Developer bushing (agitator, large; 1) ... 71614080 .... 41 60............ Developer bushing (agitator; 4) ....... 71615050 .... 41 61............ Developer doctor blade ................... 2A014240.... 39 11............ Developer felt, lower; 4.................... 2A104410.... 41 28............ Developer felt, upper; 4 ................... 2A014380.... 41 27............ Developer filter ................................ 2A014460.... 39 38... 600K Developer gear; 25t......................... 36714140 .... 41 38............ Developer gear; 27t ........................ 36714130 .... 41 37............ Developer gear; 27t/36t ................... 36714340 .... 41 44............ Developer gear; 28t......................... 71815100 .... 39 29............ Developer gear; 34t......................... 45727604 .... 41 35............ Developer gear; 35t......................... 71814180 .... 41 34............ Developer gear; idle ........................ 2A014041.... 41 6.............. Developer gear; idle ........................ 2A014220.... 41 23............ Developer magnetic roller bushing; front lower .................................... 2A014110.... 41 13............ Developer magnetic roller bushing; front upper ................................... 2A014090.... 41 11............ Developer magnetic roller bushing; rear lower..................................... 2A014100.... 41 12............ Developer magnetic roller bushing; rear upper .................................... 2A014080.... 41 10............ Developer magnetic roller; lower ..... 2A014020.... 41 4..............

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PART DESCRIPTION PART NUMBER MAN LOC YIELD Developer magnetic roller; upper.....2A014030 .... 41 5.............. Developer unit .................................2A000210 .... 39 1.............. Developer upper seal .....................2A014360 .... 39 37 ... 600K Developer upper seal assembly ......2A001540 .... 39 35 ............ Document feeder clutch...................3AL93010 .... 87 31 ............ Document feeder driver board .........3AL93020 .... 95 3.............. Document feeder feed switch ..........35327400 .... 91 58 ............ Document feeder interlock switch....36827140 .... 83 5.............. Document feeder interlock switch....36827140 .... 87 21 ............ Document feeder jam detect switch.78727110 .... 91 22 ............ Document feeder motor (square; 2).3AL27011 .... 93 5.............. Document feeder original actuator...3BC07180 ... 87 37 ............ Document feeder pickup roller.........3BC07010 ... 87 5.............. Document feeder separation roller ..3BC07020 ... 87 6.............. Document feeder separation roller ..3BC87020 ... 87 27 ............ Document feeder separator pad ......36707260 .... 87 22 ............ Document feeder switch ..................35327400 .... 87 16 ............ Document feeder switch ..................63227150 .... 87 17 ............ Document feeder tray; lower part ....3AL06052 .... 85 9.............. Document feeder tray; upper part....3AL06121 .... 85 5.............. Drum................................................2A082010 .... 35 32 ............ Drum cleaner blade .........................36793312 .... 45 18 ... 300K Drum heater.....................................2A060080 .... 35 35 ............ Drum separator claw (2) ..................36718290 .... 45 6.............. Duplex unit.......................................2A000090 .... 63 1.............. Eject cover switch assembly............2A000840 .... 71 8.............. Eject section duplex conveying switch .68727030 .... 67 38 ............ Engine output board ........................2A001161 .... 71 61 ............ Exit tray ...........................................2A304190 .... 97 4.............. Exposure lamp.................................2A012010 .... 32 36 ............ Fan (horizontal underneath) ............63523010 .... 5 16.............. Feed shift duplex conveying switch ....68727030 .... 65 42 ............ Feed shift section switch assembly ....33920560 .... 65 28 ............ Feed shift unit ..................................2A000100 .... 65 1.............. Front shield cleaning .......................36793670 .... 27 32 ... 600K Fuser area squirrel cage fan............2A000470 .... 65 46 ............ Fuser cleaning web/felt....................2A020330 .... 51 50 ... 300K Fuser drive gear ..............................36720061 .... 51 23 ............ Fuser gear; 20t ................................45728104 .... 49 15 ............ Fuser gear; 30t ................................66022131 .... 51 52 ............ Fuser gear; 38t ................................45728900 .... 51 18 ............ Fuser gear; oil roller (2) ...................36520931 .... 51 51 ............ Fuser heat lamp MU ........................2A020130 .... 51 12 ............ Fuser heat lamp SU.........................2A020140 .... 51 13 ............ Fuser heat roller ..............................2A020010 .... 51 7..... 600K Fuser heat roller bearings (2) ..........G3169070.... 51 2.............. Fuser heat roller bushings (2)..........78620531 .... 51 43 ............ Fuser heat roller separator pawls (7) ...61720750 .... 49 38 ............ Fuser lower cleaning roller ..............2A020340 .... 49 11 ... 300K Fuser press roller pawls (4) .............36720493 .... 49 39 ............ Fuser pressure cleaner roller...........2A020300 .... 51 16 ............ Fuser pressure roller .......................2A020020 .... 51 8..... 600K

2003 Knight Business Systems Ltd. 81 Buffalo Avenue, Medford, NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

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KYOCERA-MITA 6230 PART DESCRIPTION PART NUMBER MAN LOC YIELD Fuser thermal switch........................36720590 .... 51 35 ............ Fuser thermistor...............................18520201 .... 51 6 .............. Fuser unit.........................................2A000040 .... 51 1 .............. Hard drive ........................................2A027680 .... 69 43 ............ High voltage assembly.....................2A001140 .... 71 57 ............ Humidity sensor ...............................2A327010 .... 71 68 ............ Image formation assembly...............2A000060 .... 37 1 .............. Inhalation fan assembly (that's what they call it).................2A000810 .... 23 65 ............ Interlock switch assembly ................2A000520 .... 71 21 ............ Interlock switch B.............................61727540 .... 71 23 ............ Inverter board ..................................2A028110 .... 32 42 ............ Laser unit.........................................2A013020 .... 37 65 ............ Lower blade assembly .....................2A068210 .... 45 64 ... 600K Lower vertical conveying assembly switch assembly ...........................2A000501 .... 23 54 ............ Main board.......................................2A068081 .... 71 32 ............ Memory board assembly .................2A068071 .... 71 37 ............ Operation board...............................2A068190 .... 71 45 ............ Operation panel assembly ...............2A001060 .... 71 39 ............ Operation panel print key.................2A368200 .... 71 41 ............ Original tray (shelf) ..........................2A000710 .... 97 1 .............. Paper feed clutch (3) .......................2AC06240 ... 23 69 ............ Paper feed roller (registration?); lower...36706060 .... 23 7 .............. Paper feed roller (registration?); upper ..36706050 .... 23 6 .............. Paper feed roller knob .....................36706420 .... 23 11 ............ Paper size detect board...................2A000890 .... 71 29 ............ Platen glass .....................................35912010 .... 31 7 .............. Potential sensor assembly...............2A000080 .... 37 59 ............ Power source assembly...................2A001100 .... 69 1 .............. Power source board (part of assembly).2A028121 .... 69 48 ............ Power switch ..................................69027070 .... 71 28 ............ Primary paper feed assembly ..........2A000300 .... 21 1 .............. Primary paper feed cassette lift switch (4)66006350 .... 21 28 ............ Primary paper feed - feed roller (2)..36706290 .... 21 20 ............ Primary paper feed - feed roller; lower (2) .......................................33906060 .... 21 8 .............. Primary paper feed paper empty actuator (2) ........................33906150 .... 21 13 ............ Primary paper feed paper feed clutch ...2AC06240 ... 21 43 ............ Primary paper feed paper feed clutch (2) 33906110 .... 21 12 ............ Primary paper feed pickup roller (2) ...60906161 .... 21 24 ............ Primary paper feed vertical conveying switch assembly ...........................33906140 .... 21 39 ............ Registration roller; lower ..................36706520 .... 29 20 ............ Scan cable; front..............................2AC12170 ... 32 23 ............

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PART DESCRIPTION PART NUMBER MAN LOC YIELD Scan cable; rear...............................2AC12420.... 32 32 ........... Scan home sensor assembly...........66200250..... 32 60 ........... Scan motor ......................................2A012060 .... 32 39 ........... Scan motor board ............................2A301021 .... 32 72 ........... Scan unit (includes lamp, fan, CCD, motor, etc.) .........................2A000252 .... 33 1 ............. Scan unit fan....................................19523020..... 33 10 ........... Scan unit original detect sensor.......35927290..... 32 59 ........... Scan unit photo interrupter...............35327300..... 32 17 ........... Scan unit release switch ..................2AC00580.... 33 12 ........... Separation fan assembly .................2A000800 .... 23 62 ........... ST-11 casters (2) .............................36702180..... 3 7 ............... ST-11cassette lift switch (2).............66006350..... 3 14 ............. ST-11conveying switch ....................33906140..... 9 56 ............. ST-11fan (horizontal) .......................78614500..... 3 30 ............. ST-11feed clutch..............................60027100..... 9 67 ............. ST-11feed roller (2 on shaft; ribbed; left)..3BF19150 .... 9 48 ............. ST-11feed roller (2 on shaft; ribbed; right)3BF19170 .... 9 49 ............. ST-11feed switch photo interrupter ..35327400..... 9 23 ............. ST-11interlock switch (1) ................61727450..... 3 29 ............. ST-11large deck limiter switch .........61727150..... 3 12 ............. ST-11large deck limiter switch .........3BF27100 .... 9 26 ............. ST-11large deck motor ....................61727040..... 5 24 ............. ST-11limit switch actuator................3BF19590 .... 7 20 ............. ST-11main board .............................3BF01010 .... 9 4 ............... ST-11paper feed clutch....................36993200..... 9 25 ............. ST-11paper feed motor....................2AC22520.... 9 34 ............. ST-11photointerrupter feed switch ...63227020..... 5 25 ............. ST-11release detect switch..............2AC12370.... 7 5 ............... ST-11safety switch (2) .....................77501091..... 3 17 ............. ST-11transport belts (4) ...................2A007010 .... 9 7 ............... Toner hopper assembly ...................2A056020 .... 43 1 ............. Toner motor (closer to frame) ..........36715300..... 43 45 ........... Toner motor (closer to front door) ....36715210..... 43 41 ........... Toner sensor (in developer unit) ......33914190..... 39 13 ........... Transfer belt.....................................36793281..... 27 4 ..... 600K Transfer belt cleaning brush ............2A016040 .... 27 5 ..... 600K Transfer belt high voltage board ......2A028090 .... 29 10 ........... Transfer roller ..................................2A016020 .... 27 3 ..... 600K Upper vertical conveying assembly .2A000310 .... 23 1 ............. Upper vertical conveying assembly switch assembly ...........................2A000490 .... 23 51 ........... Vertical conveying interlock switch .61727540..... 23 57 ........... Waste toner bottle............................36700522..... 47 19 ...........

2003 Knight Business Systems Ltd. 81 Buffalo Avenue, Medford, NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

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KYOCERA-MITA 6230 DIAGNOSTICS AND SIMULATIONS Error Codes Jam Codes 10: Large deck 13: Upper cassette 14: Lower cassette 15: Optional side deck 16: Bypass 17-19: Large paper deck 20-25: Vertical paper conveying section 26: Converging section: 27-31: Multiple sheets in vertical conveying section 32: Registration section 33: Registration/transfer section 40: Fuser section: Trouble Codes C001: Backup memory problem. Turn power off and back on. If it repeats, replace main board. C010: RAM/ROM problem. Replace main board. C011: Memory problem. Turn power off and back on. Perform simulation U020. If it repeats, replace backup RAM. C021: Communication problem between main board and operation board. C024: Communication problem between main board and printer board. C026: Communication problem between main board and memory board. C032: Communication problem between side deck and engine board. C034: Communication problem between main board and finisher. C035: Communication problem between main board and mail box finisher. C037: Main board communication problem. C038: Hard drive problem. C039: DIMM problem. C104: Optics; exposure lamp, main board, bad CCD, bad ISU. C200: Drive motor problem. C210: Drive motor problem. C220: Paper feed motor. C230: Large paper deck right lift motor. C231: Large paper deck left lift motor. C242: Upper lift motor. C243: Lower lift motor. C310: Scan home problem; switch, main board, or scan motor. C400: Laser motor problem (polygon). Bad laser unit. C401: Laser motor steady state problem. Bad laser unit or power source board. ©

50: Eject section 51: Reverse eject section 52, 53: Feed shift section 60: Duplex 61, 62: Duplex eject 63-66: Duplex 67, 68: Duplex eject 70-76: SRDF 81: Finisher entry 82: Finisher eject 83: Finisher 84: Finisher sort tray eject.

C420: BD steady state problem. Laser motor problem or bad main board. C510: Charge HVT or corona problem. Could be HVT charge spring. C511: Transfer belt high voltage problem. C550: Drum surface potential problem 1. C551: Drum surface potential problem 2. C560: Potential problem; charge corona, grid, hvt or engine board. C610: Open fuser thermistor or heat lamp problem. C620: Low fuser temperature. Bad thermal switch, lamp or thermistor. C630: High fuser temperature. Bad thermistor, power source board, shorted wire. C640: Zero cross problem. Power source board or main board problem. C650: Fuser thermistor. There is no fuser reset procedure listed in service manual. Presumably turn machine off and back on. Or try simulation 906. C710: Toner sensor problem or bad developer. C720: Bad drum thermistor/broken wire. C721: Shorted drum thermistor. C722: Drum heater problem. C730: Broken external temperature thermistor wire, or humidity sensor board. C731: Shorted external temperature thermistor wire or humidity sensor board. C750: toner hopper problem or connection problem. C801: Finisher paper conveying motor. C803: Finisher paper conveying belt problem. C814: Finisher tray elevator motor problem. C817: Finisher front jogger motor problem. C818: Finisher rear jogger motor problem.

2003 Knight Business Systems Ltd. 81 Buffalo Avenue, Medford, NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

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KYOCERA-MITA 6230 Trouble Codes - continued C821: Finisher front stapler motor problem. C822: Finisher rear stapler problem. C830: Booklet stitcher shutter unitt problem. C831: Booklet stitcher eject motor problem. C832: Booklet stitcher elevation motor problem. C833: Booklet stitcher jog motor problem. C834: Booklet stitcher staple motor problem. C835: Booklet stitcher stapler shift motor problem. C836: Booklet stitcher stack level detect sensor problem. C837: Booklet stitcher punch motor problem. C838: Booklet stitcher punch shift motor problem. C839: Booklet stitcher swing motor problem.

C840: Booklet stitcher backup RAM type. C841: Booklet stitcher punch backup RAM problem. C842: Booklet stitcher positioning plate motor problem. C843: Booklet stitcher folding motor problem. C844: Booklet stitcher guide motor problem. C845: Booklet stitcher jog motor problem. C846: Booklet stitcher rear staple motor problem. C847: Booklet stitcher front staple motor problem. C848: Booklet stitcher thrust motor problem. C849: Booklet stitcher communication problem. C850: Mailbox drive motor.

SIMULATIONS/SERVICE MODE (Maintenance Mode) Simulation Procedure: Note: service manual uses “Print” and “Start” interchangeably. Press these keys in this order. 10871087. Then enter the code number with the number keys or up/down keys. Highlight (by touching) the item on the screen. Press the “Print” key. After the item is run or tested, press “stop/clear.” To change values, use up/down keys and lock in with “start” key. Exit the mode by pressing 001, and then “Print.” Pressing “interrupt” will usually allow you to make a test copy to see if the new values are what you want. U053: Fine adjustment of motor speed for drive motor U000: Prints status report. Print out maintenance and paper conveying motor. Follow this sequence: settings, jam occurrences, service call U053> U034>U402>U065>U066>U403>U407. occurrences. U060: Scan input properties: This might be density in U001: Ends Simulation (returns copier to warm-up or ready). text, text/photo, photo modes. Service manual U003: Phone number of service center. does not explain. U004: Set last six digits of machine serial number. U061: Test exposure lamp. U005 Aging (Copy with no paper.) PPC is copier. PPC U063: Shading position adjustment. Clean plate first. +DF is copier & document feeder. U065: Scan magnification adjustment of main scan. U008: Print out machine information. Follow this sequence: U053>U034>U402>U065> U019: Display ROM versions. U066>U403>U070>U071>U404. U020: Initialize all backup RAM on the main board. U066: Scan lead edge registration adjustment for U021: Initialize memories; counters, service calls, etc. document on glass. Follow this sequence: U022: Initialize back up data for scanner if it is replaced. U034>U402>U066>U403>U071>U404. U030: Motor tests. U067: Scan center line adjustment. Follow this U031: Paper path switches test. sequence: U034>U402>U067>U403>U072>U404. U032: Paper path clutch test. U070: DF magnification adjustment. Follow this U033: Test solenoids. sequence: U053>U034>U402>U065>U066> U034: Adjust print start timing (print registration.) Follow U403>U070>U071>U404. this sequence: U071: DF scan timing, lead edge registration and trail U034>U402>U066>U403>U071>U404. edge registration. Follow this sequence: U035: Folio size length & width. U034>U402>U066>U403>U071>U404. U036: Enveloper size setting. U072: DF center line adjustment for simplex, duplex first U037: Fan motor tests: optics, cooling, fuser, charge side and duplex second side Follow this sequence: corona, laser, duplex, eject and both blowers. U034>U402>U066>U403>U071>U404. U050: Switchback drive setting: Duplex forward clutch off U073: Scanner test. timing, duplex forward clutch off timing for 11x17, U074: DF exposure adjustment. duplex reverse clutch on timing, duplex reverse U080: Toner economy mode exposure adjustment. clutch off timing. U088: Setting input filter (moiré reduction.) U051: Paper buckle. Cassette feed (+ 10 default,) U089: Test pattern. bypass feed (- 10,)and duplex feed (+10.) UO91: Check shading.

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2003 Knight Business Systems Ltd. 81 Buffalo Avenue, Medford, NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

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KYOCERA-MITA 6230 Simulations - continued U092: Adjust scanner automatically. U093: Exposure density gradient in manual density mode. U099: Original size detect. U100: Setting charge surface. U101: Setting transfer high voltage. U102: Setting transfer corona cleaning interval. U110: Check and clear drum count. U111: Check and clear drum timer (minutes.) U130 Developer calibration: Press "Start" Press “Start.” Will run for several minutes and then will display settings. This will also reset toner sensor control voltage (U131), renew toner feed start level (U156), clear developer drive time (U157), clear developer count (U158) and reset toner feed start level and toner empty detection. Press stop/clear when done. U131: Setting toner sensor control voltage. 128 is initial setting. U132: Add toner (up to reference value.) U135: Test toner motor. U136: Turning toner level detect function on or off. U137: Check toner level detect sensor. U155: Display toner sensor output. U156: Change toner control level: Toner control level default is 128. Toner empty level is 30. Toner control reference value for initial developer setting is 102. U157: Check or clear developer drive time. U158: Check or clear developer count. U160: Apply toner to drum blade to prime drum. U161: Fuser temp. Normal is 185. Primary is 165. secondary is 185. Aging after secondary stabilization is 90. U162: Forced fuser stabilizing. Puts the machine into "ready," without heat. Note: There is no procedure for resetting fuser errors. Presumably, power off and then back on. If not, try simulation 906. U194: Fuser web drive. Default is 30. U196: Turn fuser lamp on. U198: Set fuser phase control. On for inch. Off for metric. U200: Light up panel LEDs. U201: Initialize touch panel. U202: Setting MMD system. U203: Test document feeder. U204: Key card or key counter on or off. U206: Coin vendor or not. U208: Deck lift. U209: Date and time. U238: Mailbox solenoids and motors test.

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U239: Mailbox switches test. U240: Finisher item test. U241: Finisher switch test. U243: Test document feed motors, clutches, solenoids. U244: Test document feed switches. U245: Checks messages that can be displayed. U247: Side deck test. U248: Set paper eject device: Paper slack adjust in punch mode (default is 0.) Punch limit (max is 75,000.) Punch hole scrap count (0.) Booklet stitcher stapling position adjustment (0.) Mailbox operation check (1.) U250: Set PM cycle. Note: It is unclear what the difference is between this and 345. U251: Check and clear PM count (copies since last PM and PM reset.) U252: Destination (country.) U253: Single or double count for 11x17. U254: Auto-start function on or off. U255: Set auto clear time. U256: Auto preheat/energy save on or off. U258: Toner empty will allow single copying or multiple, depending on setting You can change this from single to 1000. U260: Change copy count timing point (exit or secondary feed.) U263 DF copy eject orientation; face up or face down. U265: Print product name on customer printout/reports if set to 0. No name if set to 2. U330: number of copies for switching finisher eject tray. U331: Paper eject mode; face up or down. U332: Setting size conversion factor. U333: Setting number of ID code digits (7 for inch and 4 for metric.) U334: Eject method of booklet stitcher. U335: Drum heater control. U336: Hard drive type. Default is 0. U337: Paper size for side deck. U338: Transmission capacity limit for email. U340: Job build mode. U343: Duplex or simplex default. U344: Preheat energy-save. U345: PM due setting. Note: It is unclear what the difference is between this and 250. U347: Auto cassette size detection. U348: Copy density range adjustment. U350: ID code error output. U402: Image printing margin adjustment. Follow this sequence: U034>U402>U066>U403>U071>U404.

2003 Knight Business Systems Ltd. 81 Buffalo Avenue, Medford, NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

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KYOCERA-MITA 6230 Simulations - continued U403: Adjust margins for reading an original on platen glass. Follow this sequence: U402>U403>U404. A edge is printer left margin. C is printer right margin. Lead edge and Trail edge are self explanatory. Scan A is scan left. Scan B is scan lead edge. Scan C is scan right. Scan D is scan trail edge. U404: Adjust margins for reading via document feeder. Follow this sequence: U402> U403> U404. DF A margin is left margin. DF B is lead edge. DF C is right. DF D is trail edge. U407: Adjust lead edge registration for platen glass. U901: Check and clear copy counts for various feed stations. U903: Check and clear jam counts. U904: Check and clear service call counters.

U905: Check and clear option counters. Exp 1 is first 3 digits. Exp 3 is last 3. Exp 5 clears count. U906: Reset partial operation. Some sections of the machine can go down, and be disabled but still allow the machine to operate otherwise. After repairing those situations, go to this code to bring that unit back into service. U907: Reset and/or check count on various eject locations. U908: Check total count. U909: Check and clear web count. U910: Clear black ratio data. U990: Check and clear time exposure lamp has been lit. U991: Check/clear scan count. U992: Clear printer counter.

User modes (Copier management.) These are not service modes. They are accessible to the customer and are described in the owner’s manual. Press “Default/special.” Select your choice: management, weekly timer, copy default, machine default or language. Enter 7-digit ID code (See owner’s manual for this code????????????????) Enter the value or choice. Press “Register” to lock in. Press “END,” (possibly have to press END twice,) to lock in. Management: Department code, copy limit, clearing counts (of departments,) viewing counts, printing management reports. Week timer: Setting time, programming, canceling. Copy default: Exposure; auto or manual, toner economy mode, auto exposure adjustment, manual exposure adjustment, copy quality (mixed, text or photo,) output (sort/no sort,) paper select (auto/manual,) job programming, cassette default, zoom mode, copy limit, border erase size, front & back margin, insert sheet cassette choice, cassette cover sheet/stitch, rotate sort, modify copy, create shortcut, create user choices 1-5. Machine default: Unfixed size from bypass, auto cassette switching, cassette paper size, special paper, APS for special paper, key sound on/off, auto preheat time, auto shutoff time, management code change, auto shut off on/off.

Updates and corrections are posted at our website (www.intravia.com).

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2003 Knight Business Systems Ltd. 81 Buffalo Avenue, Medford, NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

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MINOLTA DI151 / 151F Equivalent Machines: Konica 7415, Lanier 5415, NEC 805 Profile: Digital Speed: 15 copies per minute. CONSUMABLES SUPPLY DESIGNATION STATED YIELD Toner: All in one imaging cartridge...............................4153-102 ................................7,000 Includes drum, developer unit, cleaner unit, charge. Konica toner/drum/developer unit cartridge..................950-704 ..................................7,000 Lanier toner/drum/developer unit cartridge...................480-0047 ................................7,000 Fuser unit .....................................................................4007-0431-01 .......................50,000 Transfer roller ...............................................................4110-4103-01 .......................50,000

OPTIONS DESCRIPTION DESIGNATION/DESCRIPTION PART # Document feeder.................. AF-8 ............................ 4647-602 Original cover (if no document feeder)..... .................................... 4625-151 Fax unit................................. 33.6Kbps w/Jbig.......... 4648-111 TWAIN.................................. Twain driver ................ 4968-240 Fax memory (4MB)............... .................................... 4968-270 Fax shield box ...................... For print and/or fax...... 4968-280 Paper feed unit ..................... PF-116 ........................ 4646-601

DESCRIPTION DESIGNATION/DESCRIPTION PART # Print controller ...................... PI1501......................... 4649-602 NIC ....................................... 10/100BaseT............... 4968-220 Printer memory (16MB) ........ .................................... 4968-260 Copier memory (16MB) ........ .................................... 4968-230 Copier memory (32MB) ........ .................................... 4968-250 Cabinet ................................. PF-1P........................ 9403-1080 Cabinet ................................. PF-9P.......................... 9043-151

To read total count: Press and hold “Clear/stop” key for three seconds. Press and hold for three more seconds to read copies run since PM count (owner’s manual says transfer roller & fuser unit.) Developer replacement: None required. Replaced with imaging cartridge. Drum replacement: None required. Replaced with imaging cartridge. Waste Toner: Disposed of with imaging cartridge.

PARTS AND MAINTENANCE ITEMS PART DESCRIPTION PART NUMBER MAN LOC ADF board .............................................. 4647-1010-01.... 12 1 ADF clutch.............................................. 4647-1040-01.... 13 8 ADF feed in tray assembly ..................... 4647-1101-01.. 12 12 ADF hinges (2) ....................................... 4647-1104-01.... 12 2 ADF micro switch ................................... 4647-1008-01.... 13 7 ADF motor .............................................. 4647-1043-01.... 14 5 ADF paper feed roller ............................. 4647-1026-01.... 13 3 ADF paper feed roller (pickup?) ............. 4647-1028-01.. 14 19 ADF paper pickup roller.......................... 4647-1027-01.... 13 4 ADF photo interrupter ............................. 4647-1001-01.... 13 9 ADF photo interrupter w/ actuator .......... 4647-1003-01.. 13 10 ADF pickup assembly (includes rollers, photo interrupters, etc.)....................... 4647-1102-01.. 13 11 ADF reed switch ..................................... 4647-1039-01.... 3 11 ADF white mat........................................ 4647-1124-01.... 12 3 Board A (PWB A) ................................... 4007-0101-03...... 5 9 ©

PART DESCRIPTION PART NUMBER MAN LOC CCD........................................................ 4647-1005-01...... 3 1 Control board.......................................... 4007-6051-02...... 4 5 Document cover ..................................... 4007-1611-04...... 2 1 Document cover hinges (2) .................... 1139-1705-01...... 2 4 Document cover white mat ..................... 4007-1613-01.... 2 13 Fuser exit switch (photo interrupter) ....... 8335-1410-31...... 7 8 Fuser exit switch actuator ....................... 4109-5518-01...... 7 6 Fuser fan ................................................ 9313-1000-31...... 7 3 Fuser heat lamp...................................... 9352-2810-11.... 7 22 Fuser heat roller ..................................... 4110-5501-02.... 7 19 Fuser heat roller bushing (front) ............. 4122-5522-01.... 7 21 Fuser heat roller bushing (rear) .............. 4109-5521-01.... 7 14 Fuser heat roller gear ............................. 4109-5512-01.... 7 17 Fuser interlock switch ............................. 9331-2710-11...... 7 5 Fuser pressure roller .............................. 4110-5502-01.... 7 13 Fuser pressure roller bushings (2).......... 4110-5511-01.... 7 10

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MINOLTA DI151 / 151F PART DESCRIPTION PART NUMBER MAN LOC Fuser pressure roller springs (2).............4110-5517-02 ...... 7 9 Fuser separator pawls (4).......................4109-5533-01 .... 7 15 Fuser thermistor......................................4109-6701-01 .... 7 20 Fuser unit................................................4007-0431-02 .... 7 23 High voltage board .................................9325-1710-42 .... 5 26 Laser unit................................................4110-0532-02 .... 5 31 Laser unit cooling fan..............................9313-1711-11 ...... 5 6 Paper pickup item on shaft .....................4122-3001-01 .... 9 13 Paper pickup rollers (inner; 2).................4122-3055-01 ...... 9 6 Paper pickup rollers (outer; 2) ................4122-3056-01 ...... 9 5 Paper pickup separator pad....................4110-0751-01 .... 9 12 Paper pickup unit ....................................4007-0321-02 .... 9 38 PF-116 actuator ......................................4646-3853-01 .... 10 1 PF-116 cassette backstop ......................4165-3912-01 .... 11 7 PF-116 cassette unit...............................4646-0302-01 .. 11 12 PF-116 paper pickup unit........................4646-0321-02 .. 10 16

PART DESCRIPTION PART NUMBER MAN LOC PF-116 paper pickup unit........................4646-3332-01 .... 10 5 PF-116 photo interrupter.........................9335-1410-31 .... 10 2 PF-116 switch (cassette?) ......................4109-6301-01 .. 10 21 Photo interrupter (registration & ??)........9335-1410-31 ...... 8 9 Platen glass ............................................4647-1036-01 .... 2 12 Power supply ..........................................9325-2910-12 .... 8 25 Power switch (S1) ...................................0990-6304-02 ...... 5 1 Registration actuator (?) .........................4110-3021-01 .... 8 10 Registration actuator (?) .........................4110-4117-01 .... 8 18 Scan home sensor ..................................4647-1002-01 ...... 3 3 Scan motor .............................................4647-1042-01 ...... 3 6 Scanner I/F board ...................................4647-1009-01 ...... 3 8 Toner empty board .................................4110-0108-13 .... 8 12 Transfer assembly (includes roller) .........4007-0411-01 .... 8 24 Transfer roller .........................................4110-4103-01 .... 8 16

DIAGNOSTICS AND SIMULATIONS TROUBLE CODES - ERROR CODES Trouble codes are reset by opening and closing the lower front door C0200: High voltage problem. PC: Paper pickup. C0500: Fuser problem. Warm-up incomplete. J2: Internal jam. C0510: Low fuser temperature. J3: Exit jam. C0520: High fuser temperature. J8: Document feeder jam. C0650: Scan motor or scan sensor problem. H1: Memory capacity exceeded. C1200: System memory problem. H2: Paper size mismatch. C1300: Polygon motor (laser motor.) oL: Clamshell open. C13F0: SOS sensor (laser problem.) oU: Document feeder open. C133B: Communication problem with controller board. oA: Document feeder misfeed guide open. C14A3: Exposure lamp problem. C0000: Main motor problem. C1468: EEPROM problem. Run function test FA. C0045: Fuser cooling fan motor problem. C0049: Laser cooling fan problem. SIMULATIONS Tech rep mode for Di151(SERVICE MODE): Press "Clear/stop" key. Press "exposure lighter key ()." Enter the letter of the service mode you want. Press "Start." Press "Clear stop" to exit service mode. Tech rep mode for Di151F(SERVICE MODE): Press "Utility" key. Press "Stop." Press "0." Press "0." Press “Stop.” Press “0.” Press “1.”Enter the letter of the service mode you want. Press "Start." Press "Clear stop" to exit service mode. d: Display F: Function C: Tech Rep Choice A: Adjust Tech Rep Modes: Press “1” “1” “1.” Press "start." Press the “1” key until you get to the function you want. F5 Test pattern: Press “1” “1” “Start” “1” “1” “1” “1” “Start.” Tech Rep mode display functions: D1: Image cartridge counter. Two digits at a time. D3: LED test of control panel. D4: Jam count. D5: Copy count. D6: Print count. D7: ROM version. ©

D8: Copier memory capacity. 08 is 0. 24 means 16MB. 40 means 32 MB (wouldn’t it have been nice if 16 meant 16 and 32 meant 32?) D9: Printer memory capacity. 08 is 0. 16 is 16MB. 32 is 32MB.

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MINOLTA DI151 / 151F Simulations - continued Tech Rep mode functions: F1: Paper path test. F2: Exposure lamp test. F3: Document feeder test. F4: Test exposure lamp and scan motor. F5: Test pattern.

F6: Half-tone test pattern. FA: EEPROM test. 00 is OK. FF is no good. Fb: Sleep test (huh?) FE: Document feeder scan test. FF: Lock scanner in home position for shipping.

Tech Rep mode choices: C1: Marketing area. 0 is metric. 1 is inch. C2: Toner empty. If 0, will keep copying. If set to 1, will not allow copying C3: Fuser rollers predrive. If 0 will not predrive when start keys is pressed. If 1 will predrive. C6: Clear counters and initialize data. Select with number keys. 9 or A can be chosen only in Auto exposure mode. Indicator: Description Indicator: Description 0: Nothing 7: PM counter 1: Image cartridge counter 8: User/tech rep choice 4: Jam counter 9: Adjust 5: Copy counter A: All counters 6: Print counter C8: Time to shut exposure lamp after copy cycle completes. 0 is 30 seconds. 1 is 20 seconds. 2 is three minutes (That’s what the factory manual says. What are they thinking?) Tech Rep mode adjust functions: A1: CD zoom ratio adjustment (do after A9 & AA.) A2: FD zoom ratio adjustment (do after A9 & AA.) A3: CD registration adjustment (scanner; do after A9 & AA.) A4: FD registration adjustment (scanner; do after A9 & AA.) A5: CD zoom ratio adjustment (document feeder.) A6: FD zoom ratio adjustment (document feeder.)

A7: CD registration adjustment (document feeder.) A8: FD registration adjustment (document feeder.) A9: CD registration adjustment from cassette. AA: FD registration adjustment from cassette. Ab: CD registration adjustment (with PF-116.) AC: FD registration adjustment (with PF-116.)

User’s Choice mode: Hold down “Exposure control lighter key (Host program. (2500/3000.) 02 is scanner. 03 is printer. 04 is finisher. 05 is printer board (PDL.) 06 is LAN 08: Firmware backup. 00 is host program (4MB.) 01 is board. 07 is G3B board. 08 is modem. 09 is 3rd Host A (2MB.) 02 is Host B (2MB.) 03 is 2MB EP board. 04 is 2MB LAN board. paper feed module. 09: PC>Flash card. Create a master firmware card using 03: Printout of device information. 00 is F5/F6 firmware update kit, using 2MB or 4MB flash card. parameters.01 is printer. 02 is printer error log. 03 is system memory. 04 is RAM data dump list. 10: Display page memory size in MB. 04: RAM edit; factory use only. 11: Display sort memory size in MB. 06: RAM initialize. 00 is fax parameters. 01 is clear all jobs in flash memory. 02 clears printer error log. 03 Service Mode (Fax only): Printout lists, reports and test results. Press “Function.” Press “monitor” four times. Press “*.” Press “1, 2 or 3.” Scroll with up/down arrow keys to what you want. Press “Start” to print it out. Press “Stop” to return to normal (standby) condition. User modes Press “Function.” Select “Copier Settings.” Use > key to advance to 02/02 screen. Touch “09 key operator mode.” Enter operator ID code. Perform whatever functions or operations you wish. Press “OK.” Press “Reset” to exit function mode. User mode/choices are: General Functions: 00 is sort default. 02 is mode at power on (copy or fax) 04 is sort memory. 06 is dept. counter. 07 is page numbering. 09 is key operator. Copier Settings: 00 is margin. 01 is edge. 02 is book. 03 is margin reduction. 04 is 2-sided priority. 05 is reduce N in 1 space. 06 is digital skyshot. 07 is manual sky shot. 08 is auto exposure off or on. 09 is key operator mode General key operator functions: 00 is paper size. 01 is auto reset time. 02 is energy saver. 03 is energy saver time. 04 is language. 05 is special tray. 06 is special tray 2. 09 is beep. 10 is original beep. 11 is ADF original beep. 14 is department counter. 20 is date and time. 21 is daylight savings time. 22 is TCP/IP address. 23 is TCP/IP subnet msk. 24 is TCP/IP G/W address. Copier key operator settings: 00 is size priority. 01 is original default (text, photo, text/photo.) 02 is text contrast. 03 is text/photo contrast. 04 is photo contrast. 06 is interleaving. 09 is SADF mode. 10 is maximum copies. 11 is rotate multi-size. 12 is M1 size. 13 is M2 size. 16 is memory overflow warning. 18 is output location. 19 is overlay contrast. ©

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RICOH AFICIO 220 / 270 Equivalent Machines: 220: Gestetner 3222, Lanier 5222, Savin 9922DP 270: Gestetner 3227, Lanier 5227, Savin 9927DP Profile: Digital Speed: 220 is 22 copies per minute. 270 is 27 copies per minute. CONSUMABLES SUPPLY

YIELD

Toner: (365 grams) Gestetner: 89846. Lanier: 480-0032. Ricoh: 887976 or 885208 ......................................................... 10,000 Developer , OPC Drum and charge roller are included in the drum unit. Ricoh: 400633. Savin: 400637 ................................................................................................................... 60,000

Drum replacement: When new drum unit is installed (which includes developer, charge roller, etc.) an actuator on the unit contacts a sensor in the machine. The machine then goes into the toner density set up (Developer calibration) and runs for about one minute. The actuator drops into a different position. Drum unit is designed to be disposed of. Developer replacement: Developer is not replaced separately. It is part of the “PCU” (photoconductor unit), which is the drum unit. There are no calibration procedures for the technician to perform, normally. Waste Toner: Waste toner is recycled into the developer unit and reused.

ACCESSORIES ACCESSORY

MODEL

Document feeder ARDF( DF69) ................................. A858 Large capacity tray (PS420) ....................................... A862 Paper tray unit (PS440) .............................................. A860 Bypass (270) .............................................................. A899 Duplex unit (AD360) ................................................... A896 1-bin tray finisher (PT270) .......................................... A898 1000 sheet finisher (SR720)....................................... A681

ACCESSORY

MODEL

Scanner unit ............................................................... A844 Shift tray unit (270) ..................................................... B313 Bridge unit (270) ......................................................... A897 Interchange unit (270) ................................................ B300 Fax unit (TR29)............................................. A892/894/895 Print controller (G690) ................................................ B306 Network interface board ............................................. B307

PARTS AND MAINTENANCE ITEMS PART DESCRIPTION PART NUMBER MAN LOC 1-bin tray 898 sensor assembly.............. AW01 0088 ....... 3 20 BICU board (220) ................................... A265 7601....... 53 27 BICU board (270) ................................... A267 7601....... 53 27 Bypass clutch ......................................... AX20 0168 ........ 3 17 Bypass paper end sensor....................... G020 2772 ........ 3 10 Bypass pickup roller (ribbed) .................. AF03 1058 .......... 3 4 Bypass separator pad ............................ G030 2670 ........ 2 22 Bypass tray assembly ............................ A899 6054........... 3 1 Bypass tray rotary switch........................ A899 6109......... 3 13 CCD ....................................................... A267 5225....... 19 11 DF69 ARDF A858 clutch ........................ AX21 0071 ...... 13 20 DF69 ARDF A858 feed tray photo interrupter (2) ............................ AW02 0075 ....... 5 11 DF69 ARDF A858 filler open sensor ...... A859 1841......... 13 4 DF69 ARDF A858 interface harness ...... A858 8500......... 13 1 DF69 ARDF A858 main board................ A858 5510......... 13 8 DF69 ARDF A858 motor (square; 2) ...... A859 4121....... 13 14 DF69 ARDF A858 original actuator ........ A859 4871......... 13 5 ©

PART DESCRIPTION PART NUMBER MAN LOC DF69 ARDF A858 paper feed belt.......... A859 2141......... 7 15 DF69 ARDF A858 paper size sensor board ....................................... A859 5550......... 5 30 DF69 ARDF A858 photo sensor assembly (3)............................ AW01 0087 ....... 5 31 DF69 ARDF A858 photo interrupter (1) .. AW02 0075 ......... 7 9 DF69 ARDF A858 photo interrupter (1) .. AW02 0075 ....... 13 7 DF69 ARDF A858 photo sensor (2)........ AW01 0076 ....... 11 3 DF69 ARDF A858 pickup roller .............. A859 2161......... 7 29 DF69 ARDF A858 reverse actuator........ A858 2319......... 5 34 DF69 ARDF A858 reverse roller............. A859 2241........... 7 2 DF69 ARDF A858 stamper..................... H511 5006....... 11 20 DF69 ARDF A858 white mat .................. A859 3611......... 15 2 Drive section 1 motor (2) ........................ AX04 0119 ...... 47 19 Drive section 1 photo interrupters (4) ..... A267 2908......... 47 6 Drive section 1 tray lift assembly (2)....... A267 2780....... 47 33 Drive section 2 clutch ............................. AX20 0165 ...... 47 13

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RICOH AFICIO 220 / 270 PART DESCRIPTION PART NUMBER MAN LOC Drive section 2 drum unit detect board (PCU detect) .......................................A267 5156 ....... 49 12 Drive section 3 clutch (2) ........................AX20 0166......... 51 3 Drive section 3 clutch (2) ........................AX20 0167......... 51 2 Drive section 3 push switch (2) ...............G020 5626....... 51 15 Duplex unit AD360 A896 DCU board......A896 5150 ......... 7 15 Duplex unit AD360 A896 drive motor (square, horizontal) .............................A232 4665 ......... 5 18 Duplex unit AD360 A896 drive motor (square, horizontal) .............................A232 4665 ......... 7 19 Duplex unit AD360 A896 photo interrupter....AW02 0102........ 7 24 Duplex unit AD360 A896 photo sensor...AW01 0048........ 5 13 Duplex unit AD360 A896 push switch.....AW50 0022.......... 7 8 Exit area overflow actuator .....................A267 4479 ....... 45 13 Exit area paper feed actuator (exit actuator) ......................................A267 4476 ....... 45 10 Exit area photo interrupter (2) .................AW02 0086...... 45 20 Exit area push switch..............................G020 5626......... 45 7 Exit tray flap ............................................A267 1343 ........... 9 9 Exposure lamp........................................AX50 0069......... 19 1 Exposure lamp stabilizer board...............A250 5736 ....... 19 13 Exposure slit glass (DF69 ARDF A858)..AC01 3004 ........ 3 17 Fan (electrical section)............................A267 1105 ....... 57 11 Fuser cleaner roller.................................AE04 2029....... 43 12 Fuser cleaner roller bushings (2) ............AA08 2073....... 43 10 Fuser drive gear......................................AB01 1400....... 41 12 Fuser heat lamp......................................AX44 0118......... 41 8 Fuser heat roller......................................AE01 1048....... 41 14 Fuser heat roller bearings (2) .................AE03 0029....... 41 13 Fuser pawl springs (upper; 5) .................A267 4103 ......... 41 4 Fuser pawls (upper; 5)............................AE04 4025......... 41 5 Fuser pressure roller...............................AE02 0086....... 41 16 Fuser pressure roller bearings (2)...........AE03 0030....... 41 15 Fuser thermistor......................................AW10 0050...... 43 18 Fuser thermal fuse..................................A267 4076 ....... 43 13 Fuser unit................................................A267 7280 ............ 41 High voltage power supply board ...........A267 5832 ......... 55 8 I/O board (220) .......................................A265 5120 ......... 53 7 I/O board (270) .......................................A267 5120 ......... 53 7 Image density sensor..............................A267 3901 ......... 25 2 Laser diode.............................................A267 1915 ....... 23 18 Laser polygon motor ...............................A267 5224 ....... 23 13 Laser slit glass ........................................AC03 0077 ...... 23 11 Laser sync detector ................................A232 5310 ....... 23 15 Laser unit (includes all other laser parts listed).A267 1900 ......... 23 1 LCT PS420 A862 clutch .........................AX20 0138....... 13 16 LCT PS420 A862 clutch .........................AX20 0153....... 13 26 LCT PS420 A862 drive assembly ...........A862 2808 ....... 13 35 LCT PS420 A862 feed roller...................AF03 1035......... 5 18 LCT PS420 A862 micro switch ...............1204 2356 ..... 13 112 LCT PS420 A862 motor (round on board/plate; included in drive assembly ..................AX06 0184....... 13 10 LCT PS420 A862 paper end actuator.....A232 2762 ......... 5 16

©

PART DESCRIPTION PART NUMBER MAN LOC LCT PS420 A862 paper feed unit ...........A862 2748 ........... 5 1 LCT PS420 A862 photo interrupter.........AW02 0096.......... 5 3 LCT PS420 A862 photo interrupter (2) ...AW02 0056.......... 5 8 LCT PS420 A862 photo interrupter (6) ...AW02 0086...... 13 31 LCT PS420 A862 pickup roller................AF03 0035 ......... 5 20 LCT PS420 A862 push switch ................AW50 0022...... 13 33 LCT PS420 A862 separation roller .........AF03 2035 ......... 5 24 LCT PS420 A862 tandem tray cover position sensor ..........................A862 2771 ......... 7 10 LCT PS420 A862 tandem tray drive motor..AX04 0107......... 11 1 LCT PS420 A862 tandem tray photo interrupter (1).............................AW02 0086...... 11 14 LCT PS420 A862 tandem tray photo interrupter (2).............................AW02 0115........ 7 12 LCT PS420 A862 tandem tray photo interrupter with actuator (1) .......AW02 0112...... 11 16 Main motor..............................................AX06 0199......... 55 1 Mechanical counter.................................AX31 0038......... 57 3 Micro switches (3 ganged together in electrical section) ..1204 2510 ..... 57 106 NVRAM...................................................A267 9001 ....... 53 22 Operation panel assembly ......................A267 7160 ......... 13 2 Operation panel board ............................A267 1489 ....... 13 25 Operation panel start button ...................A193 1477 ....... 13 12 Optics photo interrupter (platen close?) ..AW02 0086........ 17 4 Original sensor board (2) ........................A250 1761 ......... 19 9 Paper feed section 1 pull out roller .........AF02 2118 ....... 27 16 Paper feed section 1 push switch ...........G020 5626....... 27 13 Paper feed section 2 paper end photo interrupter ..................................AW02 0075........ 29 7 Paper feed section 2 paper end sensor actuator ...................................A267 2803 ....... 31 16 Paper feed section 2 paper feed roller (pickup? Ribbed) .................................A267 2751 ....... 29 10 Paper feed section 2 photo interrupter with actuator ........................................AW01 0111...... 29 17 Paper feed section 3 paper end photo interrupter ..................................AW02 0075...... 31 13 Paper feed section 3 paper end sensor actuator .......................................A267 2803 ....... 31 16 Paper feed section 3 paper feed roller (pickup? Ribbed) .................................A267 2751 ....... 31 17 Paper feed section 3 photo interrupter with actuator ........................................AW01 0111........ 31 1 Paper height sensor actuator (2) ............A267 2777 ....... 47 25 Paper tray 1 backstop .............................A267 2853 ......... 37 7 Paper tray 1 separator pad .....................A267 2831 ....... 37 22 Paper tray 2 backstop .............................A267 2853 ......... 39 7 Paper tray 2 separator pad .....................A267 2831 ....... 39 22 Paper tray unit PS440 A86011 assembly....A860 7341 ........... 5 1 Paper tray unit PS440 A86011 backstop.....A267 2853 ........... 5 7 Paper tray unit PS440 A86011 clutch (1)...AX20 0167......... 13 9 Paper tray unit PS440 A86011 clutch (2)...AX20 0170....... 13 10

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RICOH AFICIO 220 / 270 PART DESCRIPTION PART NUMBER MAN LOC Paper tray unit PS440 A86011 drive motor (round, on board or plate) ................... AX06 0184 ...... 11 21 Paper tray unit PS440 A86011 lift motor (2).. AX04 0119 ........ 9 11 Paper tray unit PS440 A86011 paper end actuator.............................. A267 2803........... 7 6 Paper tray unit PS440 A86011 paper size sensor board ..................... A267 7343......... 5 25 Paper tray unit PS440 A86011 paper volume photo interrupter (2) ..... AW02 0075 ..... 11 13 Paper tray unit PS440 A86011 paper volume sensor actuator (2) ....... A267 2777....... 11 10 Paper tray unit PS440 A86011 photo interrupter (1) ............................ AW02 0111 ....... 7 13 Paper tray unit PS440 A86011 photo interrupter (3) ............................ AW02 0075 ......... 7 8 Paper tray unit PS440 A86011 pickup roller (ribbed) ........................... A267 2751........... 7 2 Paper tray unit PS440 A86011 push switch.. G020 5626 ........ 7 15

PART DESCRIPTION PART NUMBER MAN LOC Paper tray unit PS440 A86011 push switch (2).................................... G020 2620 .......... 7 1 Platen cover white mat ........................... AA16 2067 ........ 15 2 Power supply .......................................... A267 5721....... 53 23 Power switch assembly .......................... A267 5822....... 53 20 Quenching lamp ..................................... A267 3452....... 35 12 Registration roller .................................. AF02 0473....... 35 14 Registration roller (driven; lower with gear)...................... AF02 1064......... 25 8 Registration sensor................................. AW01 0057 ....... 35 8 Scan home sensor.................................. AW02 0086 ....... 17 4 Scan motor ............................................. A267 1690....... 21 22 Toner motor ............................................ AX05 0140 ............... Toner supply unit (OEM it says? does not include motor) ............................... A267 7470......... 33 1 Toner supply unit (Ricoh; does not include motor) ............................... A267 3500......... 33 1 Transfer/separation assembly ................ A267 3830....... 25 13

ERROR CODES Some error codes will allow the machine to continue to operate. More severe codes will stop the machine, but will be reset by turning power off and back on again. Some codes will require a technician to reset them. the reset procedure is: Enter SP5-810 . Press "1.” Then press and hold “Photo” key and “#” key at the same time. If reset was successful, you will hear five beeps. Turn power off and then back on again. 101: Exposure lamp problem. 507: LCT tandem tray lift problem. 120: Scan home problem. 508: LCT rear fence drive. 121: Scan home problem. 509: LCT side fence error. 122: Scan return problem. 541: Fuser thermistor. 123: Scan return problem. 542: Fuser temperature too low. 192: Error during SBU auto adjustment: exp lamp, exp 543: Fuser temperature too high. lamp stabilizer, BICU board, dirty white plate, SBU 544: Fuser temperature too low board. 546: Fuser read temp problem. 194: IPU white level detect error: exp lap, BICU board, 547: Zero cross problem: Power supply IOB board, BICU white pattern position, dirty white plate, fuse 4 on board. power supply, SBU board. 590: Cooling fan. 302: Charge roller problem or HVT problem. 610: Communication problem between IOB and duplex 320: Laser motor problem. unit. 321: Laser start problem. 620: Communication problem between IOB and doc 322: Laser synch problem. feeder. 324: Laser drive problem. 691: Communication problem BICU and fax board. 390: Toner density sensor. 692: Communication problem between BICU and printer 391: Developer bias problem. controller. 392: Toner density sensor. 694: Communication problem between BICU and scanner board. 401: Transfer roller. 696: Communication problem between IOB and finisher 402: Transfer roller. 722: Finisher jogger motor. 411: Separator bias. 725: Finisher stack feed out motor. 500: Main motor locked. 726: Finisher shift motor error. 501: 1st lift motor. 730: Finisher stapler position problem. 502: 2nd lift motor. 733: Finisher stack feed out motor. 503: Optional 3rd tray lift motor. 734: Finisher lift motor. 504: Optional 4th tray lift motor. 735: Finisher exit guide motor. 506: Optional paper motor locked. ©

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RICOH AFICIO 220 / 270 Error Codes - continued 750: Interchange connection. 751: Bridge connection. 752: Finisher connection. 760: Document feeder gate. 770: Shift tray motor. 900: Electrical copy counter.

901: Mechanical copy counter. 921: Copier feature expander hardware problem. 980: Program loading problem. 990: Communication problem between BICU & IOB. 999: Program version error (incorrect software downloaded.)

Print Controller Error Codes 2001: Power on error. 2002: FGATE error. 0201: On board SDRAM error. 0301: SDRAM error. 0Fxx: Controller-BICU error. 1101: Data transmission error. 1102: Data looped back. 11xx: Centronics cable error.

1401: Controller NVRAM error. 1402: NVRAM check sum error. 1403: NVRAM write error. 1404: NVRAM read error. 1501: RTC error. 1601: Font ROM error. 1602: Data in font ROM is damaged. 1Bxx: Option bus A error.

SIMULATIONS SP MODES. Simulation Procedure: There are sometimes two or three levels of simulations, known as "SP modes" (Service program). To enter the "SP mode", first, press “Clear modes” key. Then press "1". Press "0". Press "7". Then press and hold down the "Clear/Stop" key for three seconds. To exit the mode, press "Clear modes" (possibly several times, or press “Back” and “Exit.” For first level, press “#”key or “OK” key. Select program number by pressing “prev” or “next.” If there are several levels of program; press the number keys to select. To get to the third level, press the “prev” or “next.” keys. The value that exists will display in the reduction/enlargement window. To enter new value for a particular mode, enter the new value with the number keys. Then press “#” or “OK” key to lock in. to change value from (+) to (-) or (-) to (+) use “./*” key. Test copy: Press “interrupt.” Make the copies. Press “interrupt” to return to SP modes. 1-001-1: Lead edge registration from cassette. 1-107-2: Fuser soft start adjustment. Europe & Asia. For power dropouts. Changes zero-cross cycles. 0 is 3 1-001-2: Lead edge registration from bypass. times. 1 is 10. 2 is 20. 1-001-3: Lead edge registration from duplex. 1-108-1: Fuser soft start adjustment. Control cycle. 0 is 1 1-002-1: Side to side reg. 1st paper feed. second. 1 is 3 seconds. 1-002-1 Side to side reg. 2nd paper feed. 1-108-3: Fuser soft start adjustment. Control cycle. 0 is 1-002-3: Side to side reg. 3rd paper feed. 1/2 second. 1 is 1 seconds. 1-002-4: Side to side reg. 4th paper feed. 1-109: Fusing nip check. 1-002-5: Side to side reg. bypass. 1-901: Factory only. Auto restart value. 1-002-6: Side to side reg. duplex. 1-902: Fuser control frequency display. 1-003-1: Paper feed timing from trays. 1-903-1, -2, -3: Bypass, 1st feed tray and other trays feed 1-003-2: Paper feed timing from bypass. amount for correcting registration skew. 1-003-3: Paper feed timing from 2nd, 3rd, 4th paper feed, 1-905: Paper tray full detect. 0 is no. 1 is yes. LCT and bypass. 1-906: Paper tray full timer. 1-003-3: Paper feed timing from duplex. 1-908-1, -2, -3, -4, -5: 1st bottom plate pressure 1-007: Bypass feed size display. adjustment for normal size, small, middle, pressure 1-105-1: Fuser temperature adjustment. readjust small and pressure readjust middle. 1-105-2: Fuser temperature in energy save. 1-908-6, -7, -8, -9: 1st paper small, 1st paper middle, 1st 1-105-2: Fuser temperature in energy saver. paper smalls setting, 1st middle setting. 1-105-3: Fuser temperature for special paper. 1-909-1 through -9: Same as 908 but for 2nd paper. 1-106: Displays fuser temperature. 1-910-1 through -9: Same as 908 but for 3rd paper. 1-107-1: Fuser soft start adjustment. North America. For 1-911-1 through -9: Same as 908 but for 4th paper. power dropouts. Changes zero-cross cycles. 0 is 3 1-912: Tray motor reverse time. times. 1 is 10. 2 is 20. ©

2003 Knight Business Systems Ltd. 81 Buffalo Avenue, Medford, NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

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RICOH AFICIO 220 / 270 1-920-1 through -4: Duplex inverter motor speed adjustments. 1-921-1, -2: Duplex transport motor speed adjustment. 1-990: Fuser idle in standby after low power mode. 0 is no. 1 is yes. 2-001-1: Drum charge roller voltage adjustment. 2-001-2: Drum charge roller voltage adjustment in ID sensor pattern. 2-001-3: Drum charge roller voltage temporary adjustment (Don’t touch.) 2-005-1, -2: Charge roller bias correct; minimum and maximum. 2-005-3: Charge roller bias correct step. 2-101-1: Lead edge erase. 2-101-2: Trail edge erase, small. 2-101-3: Trail edge erase, middle. 2-101-4: Trail edge erase, large. 2-101-5: Left side erase. 2-101-6: Right side erase. 2-101-7: Trail edge erase. 2-101-8: Rear left side edge erase. 2-101-9: Rear right side erase. 2-101-10: Printer rear trail edge erase. 2-103: Laser power adjustment (don’t touch). 2-106: Adjust image density for black pixels on test pattern made in SP-902. 2-201-1: Developer bias adjustment in print mode. 2-201-2: Developer bias adjustment in ID mode. 2-213: Set the number of copies after toner end detect. 0 is 50 copies. 1 is 20. 2-220: Display Vt, Vsg, Vsp, Vsdp. 2-221: ID sensor error display. 2-301-1: Transfer adjustments for tray. 2-301-2: Transfer adjustment for bypass. 2-301-3: Transfer current for duplex. 2-301-4: Transfer current, cleaning. 2-301-5: Transfer current, front input. 2-301-4: Transfer current, rear input. 2-802: Developer initialization. 0 is no. 1 is yes. 2-901-1: Separator voltage adjust, front side, lead edge. 2-901-2: Separator voltage front side. 2-901-3: Separator voltage adjust, rear side, lead edge. 2-901-4: Separator voltage adjust, rear side. 2-902: Smoothing. 0 is disabled. 1 is on. 2-905: Gradation. Not field adjustment. 2-906-1, -2: Tailing correction; shift value and interval. 2-908: Add toner for 90 seconds. 2-915: Laser polygon motor idle time. 0 is none. 1 is 15 seconds. 2 is 25 seconds. 2-921: Toner feed rate. 0 is normal 1. 1 is normal 2. 2 is fixed 1. 3 is fixed 2.

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2-922: If SP 2-921 is set to 0 or 1, this will adjust toner motor on time. 5 steps, apparently. 2-923: Toner motor on time in recovery after toner empty or near empty. 3-60 in steps of one per second. 30 is default. 2-925: If SP 2-921 is set to 2 or 3, this will adjust toner motor on time. Apparently “6” will run toner motor constantly. 7 will not run it at all. 0-5 are for 1, 2, 4, 8, 12 and 16 (seconds?) 2-926: Standard Vt. 2-927: ID sensor or not for toner density. If 0 no. 1 is yes (default.) 2-928: Clear toner end. Press “1” and then press “#” to put out toner light. 2-929-1, -2: Vref upper limit and lower limit. 2-992: Number of copies that can be made after a toner density error. 0 is 100. 1 is 200. After that, machine will stop working and generate a service call (error code.) 2-995: ID sensor detect interval. Will print test pattern after sitting for the amount of minutes entered. Each increment is 30 minutes. 2-996: Transfer roller cleaning before copy job. 0 is no. 1 is yes. 2-998-1, -2, -3: Main scan magnification adjustment: printer, copy mode and image rotation. Use o/* key to switch (+) to (-). 4-008: Adjust lead edge to trail edge scan magnification. 4-010: Adjust scanner lead edge registration. 4-011: Adjusts scanner side to side registration. 4-012-1: Lead edge void adjustment. 4-012-2: Trail edge void adjustment. 4-012-3: Left side void adjustment. 4-012-4: Right side void adjustment. 4-013: Scanner test. 4-015-1: White plate scan start. 4-015-2: White plate scan area. 4-101: Sub scan magnification (scan motor speed.) 4-301: Auto paper size sensors. 4-303: APS small size original detect. 4-401: Binary processing (-/+). 0 is system. 1 is binary. 4-412: IPU image data path. 0 is Normal. 1 is after auto shading processing. 2 is after magnification processing. 3 is after MTF processing. 4 is after gamma correction. 5 is data straight through (no video processing). Do not touch. 4-417: IPU/SBU test patterns. 0 is none. 1-16 are all different. 4-902: Exposure lamp on if 1. Off if 0. 4-904-1, -2, -3, -4: SBU gain adjustment. Don’t adjust, but use for reference after memory clear SP5-801. 4-905-1, -2: SBU DC count adjustment. Same as 4-904.

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RICOH AFICIO 220 / 270 4-906-1, -2: SBU reference. Same as 4-904. 4-908: White level. SBU auto adjustment. Use after replacing white plate or BICU board. Cover glass with several layers of white paper. 0 is normal. 1 is to start adjustment. 4-910: Scan motor control. “1” is to reduce current and solve jitter problems, which will slow machine down. 0 is standard. 4-913: Shading interval time in DF mode. Lower value if white level drifts during DF copy jobs. 4-915-1 through -48: Selects MTF filter coefficient in binary mode. See manual. 4-916-1 through -48: Selects MTF filter coefficient in binary mode. Same gibberish as above. 4-917-1,-2, -3, -4: Independent dot erase. Only for service mode. 4-918-1 through -6: White line erase in various modes in service mode, apparently. 4-919-1 through -6: Black line erase in various modes in service mode, apparently. 4-921-1, -2, -3, -4: Smoothing adjustments. Don’t touch. 4-922-, 1, -2: Binary selection for text and text/photo. 0 is dynamic and static. Don’t touch. 4-923: Binary threshold. 4-924: Binary threshold maximum. 4-925: Binary threshold minimum. 4-926: Binary threshold center. 4-927-1, -2: Smoothing filter in service mode. 4-928-1 through -6: Scanner gamma in various modes. 4-929-1 through -5: Matrix filter in service modes. 4-931: P-edge threshold, vertical. 4-932: P-edge threshold, horizontal. 4-933: P-edge threshold, right. 4-934: P-edge threshold, left. 4-935-1through -6: P-line width corrections. 4-936-1through -6: P-SBU ADS settings. 4-937-1through -6: P-IPU ADS settings. 4-938-1through -6: P-IPU ADS settings.

4-939: P-binary filter. 4-940-1 through -6: P-ID gamma adjustments. 4-942: White line erase. 4-943: Black line erase. 4-944: Independent dot erase. 4-947-1, -2, -3, -4: Positive/negative mtf coefficient or strength. 4-948-1, -2, -3: Positive/negative binary thresholds; maximum, minimum and center. 4-950: Shading mode selection for ADF. 5-001: Lights display. 5-103: Auto paper tray shift. 0 is no. 1 is yes. 5-104: A3/11x17 double count. 0 is off. 1 is on. 5-106: Image density used in ADS mode. 5-113: Option counter. 5-116: Count at feed if 0, at exit of 1. 5-120: Optional counter reset (Japan.) 5-143: Document feeder 180 rotate image if set to 1, when needed. 5-401-1, 2, 3.: User mode enabled in operating mode for copier, fax, printer. 0 is no. 1 is yes. 5-501-1: PM cycle setting. Each digit = 1000 copies. Example; 45 = 45000 copy PM cycle. PM light will come on every 45,000 copies. If set to “0”, there will be no PM indicator. 5-501-2: PM indicator. If set to 1, machine will call for PM at above copy count. If set to 0, will not call for PM. 5-501-3: Japan only. 5-504: Japan only. 5-507: Japan only. 5-508: Japan only. 5-801: Clear all memory. Hold down “Original type” and “#” at the same time. If memory clears, you will hear 5 beeps. If not, you will hear 2 beeps. Turn power off and back on. Reset all scanner settings. 5-802: Continuous aging (free run).

5-803 Inputs Tests switches & sensors. Display will show "00H" or "01H" when sensor is actuated, if it is working. If display does not change, not working or you're on the wrong one. 25: Bridge unit exit sensor. 12-15: Not used. 1: Front door switch. 26: Bypass end sensor. 16: Upper relay sensor. 2: Front door switch. 27: Bypass size sensor. 17: Lower relay sensor. 3: Right cover switch. 28, 29: Not used.: 18: Optional tray vertical transport 4: Right lower door switch. sensor. 30: Special paper switch. 5: Optional tray cover. 19: Registration sensor. 31: Upper paper end sensor. 6: Duplex unit open switch. 20: Exit sensor. 32: Lower paper end sensor. 7: Right upper cover switch. 21: Optional interchange exit sensor. 33: Upper paper size switch. 8: Bridge unit right guide switch. 22: Duplex entry sensor. 34: Lower paper size switch. 9: Bridge unit left guide switch. 23: Duplex exit sensor. 35: 1st paper height sensor. 10: Not used. 24: Bridge unit relay sensor. 11: Paper overflow sensor. ©

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RICOH AFICIO 220 / 270 5-803 Inputs - continued 36: 2nd paper height sensor. 37: Upper paper end sensor or right tray sensor for LCT. 38: Optional tray lower paper end sensor. 39: Optional paper tray or LCT upper paper end sensor. 40: Optional paper tray lower paper size switch. 41: Optional paper tray or LCT upper paper height sensor. 42: Optional paper tray or LCT lower paper height sensor. 43: Optional paper tray or LCT upper paper lift sensor. 44: LCT lower limit sensor. 45: LCT rear fence home sensor. 46: LCT rear fence sensor. 47: LCT side fence sensor. 48: LCT side sensor. 49: LCT left end sensor. 50: LCT tray set switch. 51: 1-bin tray sensor.

52: Not used. 53: Drum set signal short. 54: Drum unit detect switch. 55: Optional paper tray unit type. 56: Paper tray unit installed. 57: 1-bin sorter installed. 58: BICU installed. 59: Bridge unit installed. 60: Shift tray installed. 61: Bypass installed. 62: Duplex installed. 63: Fuser installed. 64: Interchange installed. 65: Finisher installed. 66: Not used. 67: 1st lift sensor. 68: 2nd lift sensor. 69: Optional tray lift sensor. 70: Not used. 71: Main motor locked. 72.: Polygon motor locked. 73 : Optional tray motor lock.

74: Exhaust fan locked. 75: Not used (not listed.) 76: Total counter installed. 77: Not used. 78: Key counter installed. 79: Not used. 80: Not used. 81: Laser synch signal. 82: Laser diode error. 83-89: Not used. 90: Doc feeder position sensor. 91: Doc feeder open sensor. 92: Doc feeder original set sensor. 93: Doc feeder registration sensor. 94: Doc feeder trail edge sensor. 95: Doc feeder exit sensor. 96: Doc feeder reverse sensor. 97: Not used. 98: Not used. 99: Platen cover sensor.

5-804 Output Tests Turns on electrical components, such as lamps, motors, solenoids. Select the particular number. Press “#” key or “OK” key. Press “1.” Press “#” key or “OK” key to test the item. 44: Not used. 25: Not used. 1: Main motor forward. 45: Bridge fan. 26: Optional paper tray upper feed clutch. 2: Main motor; reverse (don’t do.) 46: Bridge motor. 27: Optional paper tray lower feed clutch. 3: Registration clutch. 47: Bridge junction gate solenoid. 28: Optional paper tray motor. 4: Not used. 48: Not used. 29: Optional paper tray or LCT lift 5: Toner motor. motor. 49: Not used. 6-8: Not used. 30: Optional paper tray or LCT rear 50: 1-bin tray LED. 9: Fan; high speed. fence motor. 51: Polygon laser motor. 10: Fan; low speed. 31: Optional paper tray or LCT lift 52: Polygon motor and laser diode. 11: Main motor forward. motor down. 53: Laser diode; don’t touch. 12: Main motor reverse. 32: LCT rear fence reverse motor. 54: 1-bin tray junction gate solenoid. 13: Upper feed clutch . 33: LCT side fence solenoid. 55-79 Not used. 14: Lower feed clutch. 34: Shift tray motor. 80: Duplex free run without paper. 15: Upper lift motor up. 35: Not used. 81: Duplex free run with paper. 16: Upper lift motor down. 36: Exit junction gate solenoid. 82-90 Not used. 17: Lower lift motor up. 37: Interchange duplex junction gate 90: ADF transport motor. 18: Lower lift motor down. solenoid. 91: ADF feed motor. 19: Optional paper tray lift motor up. 38: Not used. 92: ADF clutch. 20: Optional paper tray lift motor down. 39: Not used. 93: ADF solenoid. 21: Optional paper tray upper relay 40: Duplex motor; reverse. clutch. 94: ADF stamp solenoid. 41: Duplex motor; forward. 22: Optional paper tray lower relay clutch. 95: ADF junction gate solenoid. 42: Duplex transport motor. 23: Optional paper tray relay clutch. 96-99 Not used. 43: Duplex inverter solenoid. 24: Not used.

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2003 Knight Business Systems Ltd. 81 Buffalo Avenue, Medford, NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

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RICOH AFICIO 220 / 270 Simulations - continued 5-807: Display language group (Europe.) 5-808: Language. 5-809: Inch or metric. In US 0 is inch 1 is metric. In Europe or Asia, 0 is metric and 1 is inch. 5-810: Resets trouble codes. After doing this, press "1.” Then press and hold “Photo” key and “#” key at the same time. If reset was successful, you will hear five beeps. Turn power off and then back on again. 5-811: Serial number. 5-812-1: Phone number to be called for service. Use “./# key for (-). 5-812-1: Fax number to be printed on user counter report for service. Use “./# key for (-). 5-816, 5-817, 821: Japan only. 5-824: NVRAM data upload. 0 is no. 1 is yes. 5-825: NVRAM data download. 0 is no. 1 is yes. 5-826: Program upload. 0 is no. 1 is yes. 5-827: Program download. 0 is no. 1 is yes. 5-901: Printer free run. Press 1, press OK or # twice. 5-902: Test pattern printouts. 5-903: LCD contrast adjustment. 5-904: Auto shut off timer. 5-905: Japan only. 5-906-1, 2: Fan timing; ready/night mode, low power mode. 5-907: Select band name & production name for plug & play of windows 95/98. 5-909: Shut 24volt supplies in night mode if set to 0. 5-911: APS AR/letter priority. 0 is 11x8 ½. 5-912-1: Drum unit warning. If set to 1, drum warning. If 0, no indicator. 5-912-2: Drum warning counter. 1-255. Each digit is 1K copies/prints. 5-913: Reset user tool data, If 1. 5-914: Printer count display if 1. 5-916: Language for Asia. 5925: Display serial number. 5-930: Fax forward in trouble code if set to 1. Will send faxes to another fax. 5-932: Upload BICU software: (Factory use only.) 5-933: BICU software download (factory.) 5-940: Image rotation disabled if set to 1. 5-941: Duplex blank page on front or back when duplex selected. 1 is front. 5-944: APS as default if 1. 5-946: Auto shut off disable when paper in exit tray. 5-950: Bypass LG size detect if 1. 5-951: Interleave count setting. 5-952: Bypass reset. 0 is thick paper. 1 is plain. 2 is hold. 5-991: VRAM data download. 5-992: Prints machine status history data list. 6-006-1: ADF side to side registration. ©

6-006-2: ADF lead edge registration. 6-006-3: ADF trail edge registration. 6-006-4: ADF side to side rear registration. 6-007: ADF sub scan magnification. 6-009: ADF free run. 6-010: Stamp position adjustment. 6-901: ADF original sensor output display. 6-902: ADF original scan method. 6-903: Original non-waiting start. If set to 0, next original does not feed until trail edge of previous original passes registration sensor. If “1”, feeds earlier. 6-904: Original scan interval. 6-905: ARDF skew adjustment. 6-906: ARDF original buckle adjustment. 6-910: ADF/printer free run. 6-911: Binding holes in originals can be ignored to avoid false jams. 7-001: Displays total drum rotation time. 7-002-1: Total number of scanned originals (copy & fax). 7-002-2: Total number of scanned originals (copy only). 7-002-3: Total number of scanned originals (fax only). 7-003-1: Total prints (all modes.) 7-003-2: Total copies (copy only.) 7-003-3: Total prints (fax only.) 7-003-4: Total prints (print only.) 7-004: CE count, (don’t touch.) 7-101-1 thru 9: Total copies in each paper size. A3, B4, A4, B5, 11x17, 8 ½x14, 8 ½x11, 8 ½x5 ½, other. 7-201: Total number of scans. 7-204-1 thru 6: Total paper tray count for each paper feed station. 1-4 are 1st -4th. 5 is bypass. 6 is duplex. 7-205: Total number of originals fed through ADF. 7-301-1 through -9: total copies in various reproduction ratios. 7-303 -1 thru 9: Total copies in various editing modes. 7-304-1 thru 15: Total copies in various modes. 7-305-1 through -5: Total numbers of series copies. 7-401: Displays total of service error codes. 7-402: Display total of each service error code. 7-501: Displays total of jam codes 7-502: Displays total of jam codes. 7-503: Displays total original jams. 7-504-1 thru 13: Total jams at various stations. 7-801-1 thru 14: ROM/CPU version (IOCSS). 7-803: PM counter display. Pages printed since last PM. 7-804: Reset PM. Press “Photo mode” key and “#” key or “OK” key at the same time. Will beep 5 times if successful. Will beep twice if not. 7-807: Reset error code and jam counters. Same procedure as 7-804.

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RICOH AFICIO 220 / 270 Simulations - continued 7-808: Reset counters (not total.) Same procedure as 7-804. 7-810: Reset key operator code. Same procedure as 7-804. 7-825: Reset total counter. Same procedure as 7-804. 7-901: Display the last 20 error codes that have occurred. 7-902: Clear error codes that have displayed. Select “1.” Press photo mode” key and “#” key or “OK” key at the same time. 7-903: Jam history display. 7-904: Clear jam history. Same procedure as 7-902. 7-905: Original jam history display.

7-906: Clear original jam history. Same procedure as 7-804. 7-907: Clear timer counter. Same procedure as 7-804. 7-908: Display pages run on drum counter. 7-909: Clear drum counter. Same procedure as 7-804. 7-910: Display jam codes. 7-911: Display number of ID sensor errors. 7-912: Reset ID sensor error count, by selecting “1.” 7-991: Display time since the main switch was last turned on.

Duplex unit dip switches: Switch 4 is direction. Call it positive/negative, left/right, whatever. Switches 1 & 2 are adjustment. Both off is 0mm. 1 on is 2mm. 2 on is 4mm. Both on is 6mm. Switch 3 is for free run. Stapler dip switches: 100 & 101. Factory setting is all off. These will change the staple position. There is a matrix in the service manual. there is a maximum movement of 2mm in either direction. USER TOOLS: customer adjustments, some of which the technician may find useful. Select User Tools button. Then select User Tools program. Press “User Tools” key again to return to normal copy mode, or press “Exit” key. In “System,” Tools are not of much interest (in my humble opinion.) In “Copier,” you can change or select image mode, image adjust, image density, which might be of interest to technician.

Updates and corrections are posted at our website (www.intravia.com).

Cross Reference Information on All Copiers Is Listed In The Front Of The 10th Edition.

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RICOH AFICIO 551 / 551P / 700 / 700P Equivalent Machines: 551: Gestetner 3355, Lanier 5455, Savin 2055DP. 700: Gestetner 3370, Savin 2070DP Profile: Digital Speed: 551 is 55 copies per minute. 700 is 70 copies per minute. RICOH CONSUMABLES SUPPLY DESIGNATION YIELD Toner: (1220 grams; Type 5105D):........................... 885235................................................................ 43,000 Developer (1000 grams; Type 15): ...........................888002 .............................................................. 300,000 Drum: ..................................................................... A295 9510............................................................ 300,000

ACCESSORY Item

Model

3,000 sheet finisher (with 50 sheet stapler) ......................B302 3,000 sheet finisher (wit 100 sheet stapler) ......................B312 Booklet finisher .................................................................A763 Punch unit (2-hole) ......................................................A812-32 Punch unit (2-hole) ......................................................A812-67

Item

Model

Punch unit (3-hole) ..................................................... A812-57 Copier connection kit for tandem copy..............................B322 LCT ..................................................................................B375 Tab sheet holder ...............................................................B373

Drum replacement: 360,000. Remove developer unit. Lower transfer belt. Slide out drum unit. Unplug connector to potential sensor (rear.) Remove 2 screws that cover drum. Remove & replace drum. Do SP modes 2-001-1 & 2962 & 3-001-2. Developer replacement & calibration: Developer is replaced every 300,000 copies. Go to SP mode SP2-801. Remove shutter inner cover (1 screw,) release shutter lever. Open toner bottle holder. Remove drum cover plate. Unplug two connectors. Slide out developer unit. Remove two screws to remove toner hopper. Empty developer and replace. Reinstall toner hopper and reassemble. Do SP 2-801. Copy quality adjustment: You can select manual or auto image density in the "User Modes." For further adjustment, check simulations, but don't do any adjustments that you are unfamiliar with. Waste Toner: Waste toner is recycled into the developer unit and reused. However, waste toner scraped from the transfer belt is sent to a collector bottle that must be emptied. When bottle is full, an overflow switch will cause a message display "Full toner collection bottle." 100 copies later, the machine will be inoperable if still in use. To clear message, empty or replace waste bottle. De-actuating and then actuating the toner collector full switch will reset the message.

PARTS AND MAINTENANCE ITEMS PART DESCRIPTION PART NUMBER MAN LOC YIELD ARDF clutch ....................................AX20 0173... 35 29 ............ ARDF exit tray (on machine) ...........A229 1394 ... 21 18 ............ ARDF exit tray flap...........................A229 1396 ... 21 19 ............ ARDF feed tray ................................A806 1821 ... 21 1 .............. ARDF motor (cylindrical with two connectors)...AX06 0121... 37 1 .............. ARDF motor (cylindrical; 2)..............B301 5600 ... 37 25 ............ ARDF original exit photo sensor ......AW01 0076.. 31 2 .............. ARDF photo interrupter (8) ..............AW02 0075.. various ......... ARDF photo interrupter assembly with actuator ................................AW02 0104.. 27 5 .............. ARDF photo interrupter assembly with actuator (2) ...........................AW02 0095.. 27 6 .............. ARDF pickup roller....................... A806 1321....25 23... 80K orig. ARDF registration photo sensor ......AW01 0076.. 27 23 ............ ©

PART DESCRIPTION PART NUMBER MAN LOC YIELD ARDF separator roller .................. A680 1671... 25 26... 80K orig. ARDF small feed belt ................... A806 1295... 25 10... 80K orig. ARDF stepping motor (round)..........A806 2911 ... 35 1 ............. ARDF stepping motor (round)..........AX04 0096... 35 36 ........... ARDF transport belt .........................B301 1441 ... 29 1 .80K orig. BICU board ......................................A293 7552 ... 43 18 ........... Bypass actuator (or registration actuator?)..A096 2697 ... 71 20 ........... Bypass feed roller ............................AF03 1041 ... 71 16 .... 300K Bypass pickup roller.........................AF03 0041 ... 71 14 ........... Bypass separator roller ....................AF03 2041 ... 73 5 ...... 300K Bypass size switch...........................A096 5335 ... 51 20 ........... Bypass tray assembly ......................A229 2708 ... 51 21 ........... Cassette assembly (without front cover).A248 6515 ... 61 12 ........... Cassette backstop ...........................AF01 7021 ... 61 6 .............

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RICOH AFICIO 551 / 551P / 700 / 700P PART DESCRIPTION PART NUMBER MAN LOC YIELD Casters (4)....................................... AH01 2015 .. 141 17.......... Charge corona assembly................. AD00 4091 .. 85 2.............. Charge corona cleaner .................... A096 2063... 85 7...... 300K Charge corona cleaner motor.......... AX04 0061 .. 85 25............ Charge corona grid.......................... A096 2057... 85 18.... 300K Charge corona wire ......................... AD02 0053 .. 85 12.... 300K Circuit breaker ................................. A229 5880... 133 20.......... Connector board.............................. A293 5140... 129 18.......... CSS board....................................... A265 5154... 129 7............ Developer bushing .......................... A294 3170... 83 13............ Developer bushing (front and rear; 2). A294 3150... 83 10............ Developer bushing (front and rear; 2). AA08 0152 .. 83 9.............. Developer gear; 17t (2) ................... A247 3081... 81 6.............. Developer gear; 18t......................... AB01 3786 .. 81 9.............. Developer gear; 23t......................... AB01 3788 .. 81 8.............. Developer gear; 25t......................... AB01 3790 .. 81 10............ Developer gear; 34t......................... A247 3074... 81 11............ Developer gear; 43t......................... AB01 3785 .. 81 1.............. Developer magnetic roller bearings (2; rear) ........................................ A247 3089... 83 3.............. Developer magnetic roller; lower ..... A247 3079... 83 2.............. Developer magnetic roller; upper .... A247 3078... 83 1.............. Developer unit ................................. A293 3050... 81 14............ Developer unit air filter .................... AA01 2060 .. 81 7...... 150K Drive clutch (part of drive motor assembly) ..... AX20 0093 .. 119 26.......... Drive motor (odd shaped; 19.2W, rear frame) ....... A248 6167... 127 1............ Drive motor (round; 22.7W) ............. AX06 0187 .. 121 27.......... Drive motor (round; 32W) ................ AX06 0188 .. 119 20.......... Drive motor (round; 9W) .................. A293 2845... 119 10.......... Drive motor (square, sort of; 14.1W).. A229 1026... 119 5............ Drive motor assembly (with gear cluster & clutch; 20.7W) .... A293 5305... 119 1............ Drive section photo interrupter ........ AW02 0056 . 125 14.......... Driver board (next to CSS) .............. A293 5150... 129 9............ Drum ............................................... A295 9510... 87 8.............. Drum cleaner seal; front .................. A247 3571... 89 4.............. Drum cleaner seal; rear ................... A247 3574... 89 3.............. Drum cleaning blade ....................... AD04 1056 .. 89 1...... 300K Drum cleaning brush ....................... AD04 2039 .. 89 9...... 300K Drum lower seal (recovery blade?).. A096 3621... 91 11............ Drum lower seal; front ..................... AA15 2431 .. 91 5.............. Drum lower seal; rear ...................... A294 3572... 91 6.............. Drum potential sensor ..................... AW33 0003 . 87 13............ Drum separator pawl (2).................. AD02 5022 .. 91 18............ Drum unit power pack ..................... AZ32 0087... 87 3.............. Drum unit; lower .............................. A293 2330... 91 2.............. Drum unit; upper.............................. A293 2380... 87................. Duplex clutch (1) ............................. AX20 0178 .. 107 13.......... Duplex clutch (2) ............................. AX20 0206 .. 107 1............ Duplex jogger motor ........................ A134 5291... 109 21.......... Duplex photo interrupter .................. AW02 0113 . 111 20..........

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PART DESCRIPTION PART NUMBER MAN LOC YIELD Duplex photo interrupter ..................AW02 0126.. 103 14 .......... Duplex photo interrupter/ actuator assembly (2) ..................AW02 0102.. 111 18 .......... Duplex photo sensor........................AW01 0058.. 103 24 .......... Duplex unit.......................................A293 4501 ... 103 1 ............ Exit fan (squirrel cage).....................A229 1116 ... 139 33 .......... Exit photo interrupter/ actuator assembly........................AW02 0106.. 115 13 .......... Exit unit photo interrupter/ actuator assembly........................AW02 0106.. 113 12 .......... Exposure lamp.................................AX50 0071... 45 12 ............ Fan (box) .........................................AX64 0082... 129 25 .......... Fan (in housing)...............................A293 1097 ... 129 2 ............ Fan (in housing; Sirocco, 24W) .......A293 1095 ... 131 4 ............ Fan (optics, rear) .............................AX64 0110... 41 23 ............ Fan (optics, right side) .....................AX64 0083... 41 14 ............ Fan (with housing, mounted horizontally; 24V, 9.6W) ...................................A229 1195 ... 139 29 .......... Flash memory card (4MB) ...............N803 6701... 167 4 ............ Fuser bushing (2) ............................AE03 1024... 97 8...... 200K Fuser exit switch assembly..............AW20 0005.. 99 22 ............ Fuser gear; 31t ................................AB01 7357... 101 28 .......... Fuser gear; 49t ................................AB01 3792... 101 10 .......... Fuser heat lamp (2, both the same).AX44 0109... 101 24 .......... Fuser heat roller ..............................AE01 1044... 101 23 .. 200K Fuser heat roller bearings (2) ..........AE03 0017... 101 9 .... 600K Fuser heat roller bushings (2)..........AE03 2014... 101 11 .......... Fuser heat roller pawl spring (5) ......AA06 0539... 99 12 ............ Fuser heat roller pawls (5) ...............AE04 4019... 99 17 .... 300K Fuser knob.......................................A293 4076 ... 97 20 ............ Fuser lower cleaner roller unit (includes pressure roller, cleaner roller) ...A229 4090 ... 97 18 ............ Fuser oil supply cleaning roller (included in oil supply unit)...........AE04 2035... 97 14 ... 150K Fuser oil supply roller (included in oil supply unit)...........AE04 0016... 97 16 .... 150K Fuser oil supply unit.........................A229 4085 ... 97 1.............. Fuser pressure roller ......................AE02 2078... 101 22 .. 450K Fuser pressure roller bearings (2) ...AE03 0018... 101 15 .. 450K Fuser pressure roller cleaner roller..AE04 2036... 97 9...... 150K Fuser thermistor ..............................A293 4131 ... 101 2 ............ Fuser thermal fuse assembly (appears to include harness)........A097 4225 ... 101 1 ............ Hard drive (ATA)..............................A293 5892 ... 135 18 .......... I/O board .........................................A293 5120 ... 129 14 .......... Image density sensor (on lower drum unit) .....................A134 5251 ... 91 13 ............ Interlock switch ................................1204 2355 ... 135 102 ........ Interlock switch ................................1204 2390 ... 135 104 ........ Interlock/micro switch (several locations)........................1204 2363 ... several ......... Inverter ............................................AZ50 0054... 45 23 ............ Laser diode unit ...............................A293 6061 ... 43 3.............. Laser polygon motor........................AX06 0200... 43 8..............

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RICOH AFICIO 551 / 551P / 700 / 700P PART DESCRIPTION PART NUMBER MAN LOC YIELD Laser slit glass .................................AC01 5026 .. 49 19 ............ Laser sync detect board ..................A293 5310 ... 49 20 ............ Laser unit.........................................A293 1871 ... 49 35 ............ Lift motor (1.7W; 2) ..........................AX04 0123... 127 5 ............ MCU board ......................................A293 5180 ... 131 9 ............ Micro switch/interlock (several locations) ........................1204 2363 ... several ......... Operation panel assembly ...............A293 1412 ... 19 1 .............. Operation panel start button ............A229 1452 ... 19 13 ............ Optics dust filter ...............................A229 1262 ... 17 19 .... 300K Optics photo interrupter ...................AW02 0056.. 41 18 ............ Optics photo sensor (2) ...................A294 1843 ... 41 8 .............. Ozone filter ......................................A293 1104 ... 139 11 .. 300K Ozone filter ......................................AA01 0108... 17 7 ...... 300K Paper feed clutch (with one gear; 3) ...AX20 0147... 63 10 ............ Paper feed clutch (with two gears; 3) .AX20 0202... 63 9 .............. Paper feed control board .................A293 7510 ... 133 8 ............ Paper feed - feed roller (3)...............AF03 1040 ... 65 5 ...... 300K Paper feed motor (round, with three plates; 18W) ....A293 6160 ... 125 26 .......... Paper feed paper end actuator (3)...A096 6344 ... 65 3 .............. Paper feed paper end actuator shaft (3) A229 6362 ... 65 2 .............. Paper feed photo reflection sensor (3) .AW01 0049.. 63 5 .............. Paper feed photo interrupter (6).......AW02 0056.. 63 3 .............. Paper feed pickup roller (3) .............AF03 0040 ... 65 4 ...... 300K Paper feed separator roller (3).........AF03 2040 ... 67 3 ...... 300K Paper size push switch assembly ....A096 5416 ... 125 32 .......... Paper size push switch assembly ....AW50 0010.. 127 17 .......... Platen glass .....................................AC01 2065 .. 41 5 .............. Power pack (mounted on frame, near toner pump)..........................A229 5016 ... 123 5 ............ Power supply board .........................AZ25 0057 ... 133 5 ............ Power switch ...................................1204 2468 ... 135 106 ........ Push switch .....................................AW50 0012.. 125 11 .......... Quenching lamp (mounted in upper drum unit) .......A096 5320 ... 87 9 .............. Registration actuator (or bypass actuator?) ...................A096 2697 ... 71 20 ............ Registration clutch ...........................AX20 0150... 75 24 ............ Registration clutch ...........................AX20 0205... 71 28 ............ Registration paper dust cleaner .......A096 2607 ... 71 5 .............. Registration photo interrupter ..........AW02 0056.. 71 26 ............ Registration photo sensor................AW01 0048.. 73 17 ............ Registration roller knob (2) ..............A060 2512 ... 15 18 ............ Registration roller; lower ..................A229 2617 ... 71 7 ..............

PART DESCRIPTION PART NUMBER MAN LOC YIELD Registration roller; upper..................A229 2618 ... 71 6 ............. Scan cable (2)..................................A293 1715 ... 47 1 ............. Scan motor ......................................A293 1705 ... 47 16 ........... Tandem LCT assembly; left .............A293 6609 ... 53 3 ............. Tandem LCT motor; left ...................AX04 0107... 53 16 ........... Tandem LCT photo interrupter (8) ...AW02 0056.. 53 18 ........... Tandem LCT photo interrupter/ actuator assembly; left .................AW02 0008.. 53 4 ............. Tandem LCT sensor (on bottom).....A010 5700 ... 57 32 ........... Toner bottle holder assembly (Ricoh; includes motor) ................A293 3206 ... 77 1 ............. Toner bottle holder assembly (Savin; includes motor).................A293 3205 ... 77 1 ............. Toner bottle motor ...........................A229 3240 ... 77 4 ............. Toner collection motor (12W)...........A096 5330 ... 123 8 ........... Toner density sensor (in developer unit) AW23 0006.. 81 13 ........... Toner end sensor (in toner supply unit) .AW31 0003.. 79 18 ........... Toner hopper air filter (large) ...........AA01 2104... 79 3 ........... ? Toner hopper air filter (small)...........AA01 2105... 79 16 ......... ? Toner recycling photo interrupter .....AW02 0056.. 123 27 ......... Toner recycling pump (including clutch).A229 3551 ... 123 7 ........... Toner recycling pump clutch ............AX20 0152... 123 19 ......... Toner recycling pump motor (not part of other units) .................A293 3621 ... 125 21 ......... Toner recycling pump toner outlet unit (not part of pump).........................A229 3554 ... 123 9 ........... Toner recycling sub unit (gears, belt, clutch, photo interrupter)..........................A229 3584 ... 123 26 ......... Toner supply unit .............................A293 3150 ... 79 1 ............. Transfer belt.....................................A293 3899 ... 93 5 ...... 450K Transfer belt cleaner roller ...............A293 3916 ... 95 5 ............. Transfer belt unit (includes transfer belt, and gears)...A283 3851 ... 93 24 ........... Transfer belt up/down lever .............A293 3960 ... 139 16 ......... Transfer cleaner roller cleaning blade....A293 3918 ... 95 11 ........... Transfer section power pack (HVT) .AZ30 0051 ... 95 25 .... 450K Transfer unit (includes transfer belt unit) A293 3810 ... 93 1 ............. Universal tray assembly (without front cover)......................A293 6517 ... 59 3 ............. Universal tray backstop....................A096 6562 ... 59 7 ............. Universal tray size actuator..............A293 6571 ... 59 14 ........... Vacuum filter....................................A293 1098 ... 17 24 .... 150K Vertical transport clutch ...................AX20 0207... 69 27 ........... Waste toner bottle............................AA03 2041... 17 11 ....... 1M

Cross Reference Information on All Copiers Is Listed In The Front Of The 10th Edition.

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2003 Knight Business Systems Ltd. 81 Buffalo Avenue, Medford, NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

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RICOH AFICIO 551 / 551P / 700 / 700P DIAGNOSTICS AND SIMULATIONS ERROR CODES Some error codes will allow the machine to continue to operate. More severe codes will stop the machine, but will be reset by turning power off and back on again. Some codes will require a technician to reset them. The reset procedure is: Enter SP mode. Turn power off and then back on. There are no codes listed in service or operator manual for operator problems. Presumably, machine will display a graphic printed message on the LCD 493: Exhaust fan locked. 101: Exposure lamp, lamp regulator, white plate dirty, dirty optics, SBU board, CCD, fuse FU103. 494: Fuser fan locked. 120: Scan home problem, scan motor, sensor. 495: Toner recycling unit problem. 121: Scan home. 496: Toner collector bottle problem. 124: Scan motor. 497: Toner recycling motor problem. 125: Scan motor speed. 501: 1st tray lift problem or FU107. 126: Scan motor speed. 502: 2nd tray lift problem or FU107. 127: Scan motor direction. 503: 3rd tray lift problem. 128: Scan motor start. 505: LCT tray. 129: Scan motor speed control error. 510: Paper fee d motor problem. 130: SBU error. 511: LCT motor error. 300-303: Charge corona. 515: Tandem rear fence motor. 305, 306: Charge corona cleaner. 516: Tandem side fence motor. 310-314: Potential sensor. 520, 521: Duplex jogger motor or FU105. 321: Laser write problem. 530: Bypass motor locked or fuse FU106. 322: Laser 1 synch. problem. 531: Fusing duplex motor locked. 323: Laser diode drive problem. 541: Fuser thermistor open. 326: Laser 2 synch error. 542: Fuser temperature too low or fuse FU107. 327: Laser 1 diode home position error. 543, 544: Fuser temperature too high. 328: Laser 2 diode home position error. 545: Fuser temperature too high. 329: Laser diode home position error. 546: Fuser ready temp problem. 330: Laser diode no initial setting. 547: Zero cross problem. 331: Laser diode home error. 590: Toner collector motor problem. 332: Laser diode present position error. 601: Communication problem between MCU and BICU. 335-338: Laser polygon motor problem. 602: Communication problem between BICU and Hard disk drive board. 340: TD sensor output error. 620-622: Communication problem between BICU and 341: TD sensor adjust error. ADF. 342: TD sensor adjust error. 625, 626: Communication problem between BICU and 345: Developer bias loss. finisher. 350-354: ID sensor error. 625, 626: Communication problem between BICU and 360: Hard disk drive error. finisher. 362: Hard disk drive error. 630: Communication problem between line adapter and 364: Hard disk drive error. CSS center (Japan). 366: Hard disk bad sector maximum. 635, 636: Communication problem between BICU and 367: Hard disk bad sector maximum. paper feed board. 370-374: IMAC errors. 650-653: Key card (Japan.) 376, 380, 382, 384, 386, 388: Data transmission 700, 701: ADF pickup problem. problem. 702: ADF feed in motor. 390: CRC error. 703: ADF transport motor. 391: Image storage address error. 704: ADF feed out motor. 400, 401: Transfer roller error. 705: ADF bottom plate motor. 430: Quenching lamp error. 720: Finisher transport motor. 440: Drum motor locked. 722: Finisher jogger motor. 441: Developer motor locked.

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RICOH AFICIO 551 / 551P / 700 / 700P Error Codes - continued 724: Finisher stapler hammer motor. 725: Finisher stack feed out motor. 726: Finisher shift/lift motor. 727: Finisher stapler rotation motor. 729: Finisher punch motor. 730: Finisher stapler position motor. 731: Finisher exit guide motor. 735: Finisher prestack motor. 736: Finisher exit guide plate motor. 737: Finisher waste staple full. 738: Finisher shift tray lift motor. 740: 1000 sheet finisher error. 01: Shutter error. 02: Exit motor. 03: Upper exit plate error. 04: Jogger motor. 05: Stapler motor. 06: Staple hammer motor. 07: Tray lift motor. 08: Shift tray height sensor. 09: Back up RAM. 0A: Communication error. 741: 1000 sheet finisher error in saddle stitch area. 01: Position plate motor. 02: Folder roller motor.

741 Sub codes - continued 03: Shutter guide motor. 04: Booklet jogger motor. 05: Stapler motor. 06: Folder plate motor. 07: Connector. 08: Switch. 900: Electrical total counter. 901: Mechanical total counter. 951: F-gate signal error. 953: Scan image error. 954: Printer image set error. 955: Memory set error. 956: Scanner parameter error. 957, 958: Scan error. 959, 960, 961: Printer error. 962: Memory setting ID error. 963: Memory finishing error. 964: Printer ready error. 970: Scan error. 980: Hard drive access error. 982: Hard drive construction error. 984: Hard drive response error. 990: Software performance error.

LOCKUP: Use software reset: Shut power and turn back on. Hold down "#" and "." At the same time, and continue holding for 10 seconds or more. System setting reset: Press "User tools" key. Hold down "#" and "System setting" key. When message displays, press "yes." Copy features reset: Press "User tools" key. Hold down "#" and "Copy features" key. When message displays, press "yes." SIMULATIONS USER PROGRAM MODE: Customer adjustments, some of which the technician may find useful. Press "User Tools." Select "UP" mode program. Owner's manual will explain what each one is in detail. We cannot do that here." Press "Exit" to return to normal copy mode. System: Panel beeper, ready beeper, copy count, auto response sensor, auto tray switching, auto off timer, low power shift time, low power timer, ADF original ejection, F/F4 size setting, system reset, copy output tray, set date, set time, weekly timer; Monday thru Sunday, tray 1, 2, 3, paper size settings, tray 1, 2, 3 special paper indication, LCT special paper indication, set user code, key counter, AOF (on), APS, APS tray display, Auto image density priority, original mode priority, original mode display, original mode quality level & original image density level (both for text, text/photo, photo, pale, generation), auto reset timer, paper tray priority, shortcut R/E, R/E priority, duplex mode priority, duplex copy orientation, duplex original orientation, book duplex, initial mode, max copy quantity, original beeper, shortcuts :F1-F5, R/E shortcut, R/E priority, Enlarge 1-5, priority setting for enlarge, reduce 1-6, priority setting for reduce, shrink & center ratio, cover mode, copy back cover, front & back margins; left, right, top, bottom, 1>2 duplex auto margin adjust, border erase, combine original shadow erase, erase center, repeat separation line, double copies separation line, combine separation line, book/magazine original orientation, stamp settings, individual input/output operation, next job scan start, SADF batch auto reset time, ARDF original table rise time, platen mode exit, duplex auto eject, combine auto eject, rotate sort auto paper continue, auto sort mode, memory full auto scan restart, check/rest/print coy counter, user code register change delete.

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2003 Knight Business Systems Ltd. 81 Buffalo Avenue, Medford, NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

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RICOH AFICIO 551 / 551P / 700 / 700P SIMULATIONS (SP MODES) Simulation procedure: There are sometimes two or three levels of simulations, known as "SP modes" (Service program). To enter the "SP mode", first, press "Clear modes" key (this has the "C" in a diamond. Clear /stop has the "C" without a diamond). Then press "1". Press "0". Press "7". Then press and hold down the "Clear/Stop" key for three seconds. On the screen, touch the application. To exit the mode, press "exit" key. You can select the program number from the touch screen or the number keys. "*" means there is a 3rd level of programming. When you first enter the SP mode, the screen will display the modes " Copy SP" and, if printer option is installed "Printer SP." BICU board software version will display at the bottom of the screen. If there are several levels of program; press the number keys for each in sequence or use arrow keys or "prev" or "next" keys. To enter new value for a particular mode, enter the new value with the number keys. Then press "#" or "OK" or "Start" key to lock in. To change (+) to (-) use the (.) key before entering the value. To change from (-) to (+) use the "." key. Test copy: Press "Copy Mode" key, select a quantity and make test copies. Return to SP mode by touching "SP mode" key. 1-001-1: Lead edge registration. 1-002-1: Side to side reg. 1st paper feed. 1-002-1 Side to side reg. 2nd paper feed. 1-002-3: Side to side reg. 3rd paper feed. 1-002-4: Side to side reg. 4th paper feed. 1-002-5 Side to side reg. Duplex. 1-002-6: Side to side reg. bypass. 1-002-7: Side to side reg. LCT. 1-003-1: Paper feed timing from duplex 1-003-2: Paper feed timing from bypass 1-007: Bypass feed size display. 1-008: Duplex fence adjustment. 1-103: Fuser idling. 0 is 5 min. 1 is 10. 2 is 15. 3 is none. 1-104: Fuser temp control mode. 0 is on/off. 1 is phase. 1-105-1: Fuser temperature adjustment (bypass.) 1-105-2: Fuser temperature (transparencies.) 1-105-3: Fuser temperature (thick paper.) 1-106: Displays fuser temperature. 1-901-1: CPM change for thick paper, tray 1. 0 is none. 1 is 55 cpm at 165 C. 2 is 45 cpm at 175 C. 3 is 35cpm. 1-901-2: CPM change for thick paper, tray 2. 0 is none. 1 is 50 cpm at 165 C. 2 is 45 cpm at 175 C. 1-904-1: Calibrates minimum paper width position of sensor (100mm.) 1-904-2: Calibrates maximum paper width position of sensor (A3.) 1-905: Thick paper mode from bypass. On is twice. Off is once. 2-001-1: Grid plate voltage adjustment when auto process control is off (change to default after installing new drum or charge roller). 2-001-2: ID sensor pattern voltage adjustment. 2-001-3: Factory charge current adjustment. 2-001-4: Grid plate voltage adjustment when auto process control is on.

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2-001-5: Grid plate voltage adjustment for transparencies. 2-101-1: Lead edge erase (print.) 2-101-2: Trail edge erase (print). 2-101-3: Left side erase (print.) 2-101-4: Right side erase (print.) 2-103-1: Laser power adjustment @400 dpi(don't touch.) 2-103-2: Laser power adjustment @600 dpi (don't touch.) 2-103-3: Laser power 2 adjustment @400 dpi(don't touch.) 2-103-4: Laser power 2 adjustment @600 dpi(don't touch.) 2-103-5: Laser power adjustment 1 (don't touch.) 2-103-6: Laser power adjustment 2 (don't touch.) 2-109-1: Laser beam pitch adjustment @400dpi. 2-109-2: Laser beam pitch adjustment @600dpi. 2-109-3: Laser beam initial pitch setting @400dpi. 2-109-4: Laser beam initial pitch setting @600dpi. 2-109-5; Laser unit auto adj pitch interval. 2-109-6; Laser beam pitch unit position. 2-109-7: Laser beam pitch change counter. 2-109-8: Laser beam pitch data reset. 2-110: Image resolution change (don't touch.) 2-201-1: Developer bias adjustment in copy mode. 2-201-2: Developer bias adjustment for ID sensor pattern. -400v. 2-201-3: Developer bias adjustment for transparencies. 300v. 2-201-4: Developer bias adjustment for ID sensor pattern for Vsp adjustment (don't touch.) -280v. 2-207: Adds toner for 7 seconds. 2-208: Select toner supply method. 0 is Sensor. 1 is image pixel mode (temporary; if ID sensor or TD sensor problem.) 2-209: Toner supply rate. Higher value = less toner supplied. Lower value for higher density.

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RICOH AFICIO 551 / 551P / 700 / 700P Simulations (SP Modes) - continued 2-210: ID detection interval. 2-220: Adjust TD sensor reference voltage . 3.0v. 2-223: Vt display (TD output voltage.) 2-301-1: Transfer adjustment; side 1. 2-301-2: Transfer adjustment; side 2. 2-301-3: Transfer current; bypass. 2-301-4: Transfer current; postcard. 2-301-5: Transfer current; between pages. 2-301-6: Transfer current. 2-506-1: Cleaning operation. Use if drum gets dirty or copies light on long runs. Will stop run and reverse motor to clean drum blade and will make an ID sensor pattern density correction. 1 is no. 2 is yes. 2-506-2: Cleaning interval for 2-506-1. 1-100 in 1 minute per step intervals. 2-801: TD sensor initial setting. TD sensor output voltage will display when finished. Do after replacing developer, or TD sensor. 2-803: Corona wire cleaner on. 2-804-1: Corona wire cleaner on if 1. Off if 2. 2-804-2: Corona wire cleaner operation interval. Range is 100 to 10K. Each step is 5K. 2-813: y table print test pattern. 2-902-2: Print IPU chip test pattern. There are 13 different test patterns that can be printed; gray scales, vertical lines, etc. 2-902-3: Print printer test patterns. There are 21 different patterns; lines, grid, dots, bands, etc. 2-902-4: Print test pattern. 2-902-5: Print test pattern. 2-906: Vcont manual setting (factory use.) 2-906-2: Vcont manual setting. 2-909-1: Main scan adjustment (copier.) 2-902-2: Main scan adjustment (printer.) 2-911-1: Transfer on timing at lead edge. 2-911-3: Transfer off timing (lead edge to image edge.) 2-912: Drum reverse rotation time (don't touch.) 2-913: Test pattern ID adjustment (adjust density for test patterns with SP2-902.) Don't use. 2-920: Laser unit off check (don't touch.) 2-930: Transfer belt cleaning bias applied or not, when changed from 400 dpi to 600 dpi. 0 is no. 1 is yes. 2-961: Factory only developer initialization. 2-962: Auto process control: Adjusts ID sensor, drum potential sensor, charge grid voltage, Laser power. Should be done after changing drum, ID sensor, drum potential sensor, laser unit or toner density sensor. 2-963: Only for new machine installation. Feeds toner and initializes developer.

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2-964-1: Drum blade lead edge toner apply timing. If 0, not done. Otherwise 1-50. 2-964-2: Drum blade lead edge toner apply timing based on laser power. 2-965-1 thru -6: Factory use only. Toner pump adjustment for various modes. 2-966: Periodic auto process control off or on based on 24 hours since last process control or copy job is finished. 2-967: Auto image density adjustment. 2-970: Transfer belt resistance value display. 2-971-1, -2: Output value between copies. 3-001-1: ID sensor PWM setting. Do if SC condition occurs when sensor setting is not done after NVRAM problem. 3-001-2: ID sensor initial setting. DO AFTER REPLACING DRUM, after replacing or cleaning ID sensor, or after NVRAM clear or replacement or SBICU replacement. Press start. 3-103: Display Vsg and Vsp output. 3-901: Auto process control when fuser temp is low at power up. 3-902-1: Auto process control off if 0, on if 1. 3-902-2: Display drum potential. 3-902-3: Display drum potential in areas illuminated by laser. 3-902-4: Display charge grid voltage which resulted from last Vd adjustment. 3-902-5: Laser power correction display. 3-902-6: Drum surface voltage on ID sensor pattern. 3-902-7: Process control data display. 4-008: Adjust sub-scan (lead edge to trail edge) magnification. 4-010: Lead edge registration adjustment. 4-011: Adjusts side to side registration. 4-012-1: Lead edge void adjustment. 4-012-2: Trail edge void adjustment. 4-012-3: Left side void adjustment. 4-012-4: Right side void adjustment. 4-013: Scanner test (free run) with exposure lamp on. 4-015: Scanner speed adjustment. 4-301: Auto paper size sensors. 4-303: APS small size original detect. 4-428-1: Standard white level adjustment. 0 if not performed. 1 if done. Factory use only. 4-428-2: Standard white level adjustment of white plate. Factory use only. 4-902: SBU settings 1-86 (items in SP4-901 are done here.)

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RICOH AFICIO 551 / 551P / 700 / 700P Simulations (SP Modes) - continued 5-112: Non-standard paper size. 4-903-2thru -85: Various adjustments. 4-904-1 thru -24: Various very fine detail copy quality adjustments. 5-113: Optional counter. Don't touch. 4-905-1 thru -4: Image data path adjustments and 5-118: Disable copy function when print controller is printout video data outputs. installed. 4-906: Image process priority in text/photo. 0 is photo. 1 5-120: Mode clear. Japan only. is text. 5-121: Counter up timing for optional counter. 4-909-1 thru -20: Various fine laser adjustments. Don't 5-127: APS off if 0. On if 1. touch. 5-131: Paper size type select (only with print controller). 4-910-1: Data compression. 0 is yes. 1 is no. Don't touch. 0 Japan. 1 N. America. 2. Europe. 3 China. 4-910-2: Data compression threshold. Don't touch. 5-212-3: Page numbering sub scan direction on duplex 4-910-3: Data compression; ABS. Don't touch. 2nd side. 4-911-1: Hard disk drive (HDD) test. Press start. Takes 4 5-212-4: Page numbering main scan direction on duplex minutes. 2nd side. 4-911-2: Format HDD. 4 minutes. Do not shut power. 5-501-1: PM cycle setting. Each digit = 1000 copies. Example; 35 = 35000 copy PM cycle. PM will be 4-911-6: HDD reset bad sector. Use if replacing HDD. indicated every 35,000 copies. If set to "0", there 4-911-7: HDD bad sector display. will be no PM indicator. 4-911-8: HDD model name display. 5-504-1 & -2, 505: Japan only. 5-009: Language. 5-507-128 thru -172: Japan only; paper control call 5-019-5: LCT paper size select. intervals.. 5-024: Metric/inch. 5-590-1 thru -5: Japan only. 5-104: A3/11x17 double count. 0 is off. 1 is on. 5-106-6: Image density used in ADS mode. 5-801: Clear all memory. 1st, print out SMC data lists (SP 5-990-1). Resets process control, all software counters, returns all modes and adjustments to default. Hold "start" for at least 3 seconds. Then turn main power switch off and on. You will then have to calibrate the LCD touch panel, do laser beam pitch adjustment, adjust print & scan registration and magnification adjustments and other values. Do SP 3-001-2 (ID sensor) and SP4-911-1 (HDD media test) 5-802: Continuous printer aging (free run). Press "on", press "exit", Press "copy mode" press "start." 5-803 Inputs. Tests switches & sensors. Display will show "0" or "1" when sensor is actuated, if it is working. If display does not change, not working or you're on the wrong one. Generally, "0" is not activated. "1" is activated. These are done as "Bit-switches" and are numbered from 7 down to 0. Apparently 7 is first digit (reading left to right) and 0 is last (8th) digit. Factory service manual uses a matrix, spread out over pages 4-67 thru 4-71 They are read as class 3 for 1st digit, and bit number for 2nd digit. Example: 1-5 is the first switch, bit number 5. 1 is for upper tray. 3 is for 3rd tray 5 is for 5th tray. 1-7 thru 1-3 Paper size switches. 3-7: Left tandem tray set detect 2. 5-7: 1st lift sensor. 1-2: 2nd near end sensor. 3-6: Side fence position sensor. 5-6: 2nd lift sensor. 1-1: 1st tray set detect. 3-5: Right tray down sensor. 5-5: 3rd lift sensor. 1-0: 1s near end sensor. 3-4: Rear fence home sensor. 5-4 & 5-0: Not used. 3-3: Side fence close sensor. 5-3: 1st paper end sensor. 2 is for 2nd tray 3-2: Rear fence return sensor. 5-2: 2nd paper end sensor. 3-1: 2nd paper end sensor. 5-1: 3rd paper end sensor. 1-7, -6, -3, -2: are not used. 3-0: Right tandem tray set detection 1-5 & 1-4: are for tray construction. 2. 6 is for 3rd tray 1-1: 3rd tray set detection. 1-0: 3rd tray near end sensor. 6-7, 6-6, 6-5, 6-4: Not used. 4 is for 4th tray. 6-3: 3rd tray down switch. 4-7: 1st feed sensor. 6-2: 3rd tray down sensor. 4-6: 2nd feed sensor. 6-1: 3rd tray motor lock. 4-5: 3rd feed sensor. 6-0: 3rd tray paper set. 4-4 thru 4-0: Not used.

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RICOH AFICIO 551 / 551P / 700 / 700P Simulations (803 – Inputs) - continued 10 is duplex 7 is Toner Collection 7-7, -6, -5, -4: Not used. 10-7: Duplex entrance sensor. 7-3: Paper feed motor lock. 10-6: Duplex transport 3 sensor. 7-2: Toner overflow switch. 10-5: Duplex transport 2 sensor. 7-1: Toner collection bottle set 10-4: Duplex transport 1 sensor. switch. 10-3: Duplex jogger home sensor. 7-0: Toner collection motor sensor. 10-2: Duplex connection. 10-1: Toner pump connection. 8 is i/o board dip switch 101 10-0: Guide plate position sensor. Apparently, each is a test of a dip switch. 11 is LCT 1 Bit 7 is ds8, bit 6 is ds7, etc. 11-7: LCT motor lock. 11-6: LCT tray down switch. 9 is motor lock/transport. 11-5: LCT connection. 9-7: Drum motor. 11-4: LCT cover open switch. 9-6: Bypass motor. 11-3: LCT paper end sensor. 9-5: Developer motor. 11-2: LCT down sensor. 9-4: Fuser motor. 11-1: LCT lift sensor. 9-3: Laser diode home sensor. 11-0: LCT paper height 1 sensor. 9-2: Fuser exit sensor. 9-1: 1st exit sensor. 12 is LCT 2 9-0: Tray paper limit sensor. 12-7: Fusing fan motor. 12-6 & -4: Not used. 12-5: Front door switch. 12-3: LCT paper height 2 sensor. 12-2: LCT paper height 3 sensor. 12-1: LCT near end sensor. 12-0: LCT paper feed sensor.

13 is registration 13-7: LCT paper position sensor. 13-6: Toner end sensor. 13-5: Not used. 13-4: Relay sensor. 13-3: Bypass paper end sensor. 13-2: Registration sensor. 13-1 & -0 Not used. 14 is unit set 14-7: Duplex inverter exit sensor. 14-6: Fuser exit sensor. 14-5: Key counter. 14-4: Total counter set. 14-3: Exhaust fan lock. 14-2: Toner recycling sensor. 14-1: Drum unit set. 14-0: Fusing unit set.

5-804: Output tests. Turns on electrical components, such as lamps, motors, solenoids. Select the particular number. Press "1." Press "on" to test the item. Press "off" to stop the test. Use "next" or "prev" to go to other outputs. Note: The following outputs are not used: 4, 7, 8, 10, 12, 15, 16, 22, 23, 29, 30, 35, 37, 42, 48-52, 55, 58, 59, 60, 61, 65, 66, 68, 71, 72, 73, 79, 91, 98, 99. 54: Toner recycling motor. 28: Drum motor. 1: 1st feed clutch. 56: Toner motor. 31: Duplex /fuser motor. 2: 2nd feed clutch. 57: Transfer belt solenoid. 32: 1st vertical relay clutch. 3: 3rd feed clutch. 62: Quenching lamp. 33: 2nd vertical relay clutch. 5: Bypass clutch. 63: Charge corona. 34: 3rd vertical relay clutch. 6: LCT feed clutch. 64: Grid plate. 36: Relay clutch. 9: 1st pickup solenoid. 67: Developer bias. 38: LCT relay clutch. 10: 2nd pickup solenoid. 69: Transfer belt bias. 39: Registration motor. 11: 3rd pickup solenoid. 70: ID sensor. 40: Guide plate solenoid. 13: Bypass solenoid. 71: SBU fan. 41: Inverter gate solenoid. 14: LCT pickup solenoid. 72: Exposure lamp. 43: Duplex transport clutch. 17: 1st separation solenoid. 73: Optics fan. 44: Duplex feed clutch. 18: 2nd separation solenoid. 75: Duplex fan motor. 45: Duplex inverter gate solenoid. 19: 3rd separation solenoid.. 76: Exhaust fan. 46: Reverse roller solenoid. 24: Rear fence motor. 77: Drum fan. 47: Inverter exit clutch. 25: LCT motor. 78: Fuser fan. 52: Toner supply clutch. 26: Paper feed motor. 79: Exit fan. 53: Developer motor. 27: Bypass motor. ©

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RICOH AFICIO 551 / 551P / 700 / 700P Simulations (5-804- Outputs) - continued 80: Finisher tray junction gate 85: Finisher upper transport motor. solenoid. 86: Finisher lower transport motor. 81: Finisher stapler junction gate 87: Finisher shift tray exit motor. solenoid. 88: Finisher staple hammer motor. 82: Finisher position roller solenoid. 89: Finisher punch motor. 84: Mechanical counter. 90: Laser diode. 5-807-1: Option connection; ADF. 0 is not connected. 1 is connected. 5-807-2: Option connection. Paper tray unit. 0 is not connected. 1 is connected. 5-807-3: Option connection. LCT. 0 is not connected. 1 is connected. 5-807-4: Option connection. Finisher. 0 is not connected. 1 is connected. 5-811: Serial number. 5-812-1: Phone number to be called for service. Use "." for pause. 5-812-2: Fax number. 5-816 -1, -2: Japan only. 5-821: Japan only. 5-822: Server data clear. Clear all archive file in HDD. 5-823-1 thru -6: Paper supply call tray; Japan. 5-824: Upload NVRAM data. 5-825: Download NVRAM data. 5-826: Program upload. 5-829: Stamp data download. 5-907: Select brand name & production name for plug & play of windows 95. 5-914: Printer counter display. 5-915: Mechanical counter not connected if 0 Detected if 1. Unknown if 2. 5-920: Recovery time for energy save; 0 is 20 seconds. 1 is 30 seconds. 5-921: Stamp data download. 5-922: Counter operation setting for optional counter. 5-923: Edge erase. 0 is erased from original data. 1 is erased from laser diode. 5-924-1: Adjust margin for each original. 5-924-2: Adjust margin per original priority. 5-954: Copy server password display. 5-965: All copy server file delete. 5-990-1: Print system parameter lists. 5-990-2: Print SP mode data list. 5-990-3: Print User program list. 5-990-4: Print logged data list. 6-006-1: ADF side to side registration. 6-006-2: ADF lead edge registration (thin original.) 6-006-3: ADF lead edge registration (duplex-front.) 6-006-4: ADF lead edge registration (duplex-rear.)

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92: Finisher shift tray lift motor. 93: Finisher jogger motor. 94: Stapler motor. 95: Finisher stack feed out motor. 96: Finisher stack feed belt motor. 97: Stapler rotation motor.

6-007-1 & -2: ADF input checks. Same description as inputs above in SP5-803. Bit switches: 1-7 Inverter sensor. 1-6 is exit sensor. 1-5 is registration sensor. 1-4 is entrance sensor. 13, 2, 1 are original width sensors. 1-0 is original set sensor. 2-7 Not used. 2-6 is pickup roller home sensor. 2-5 is bottom plate position sensor. 2-4 is bottom plate home sensor. 2-3 is exit cover sensor. 22 is feed cover sensor. 2-1 is APS start sensor. 2-0 is ADF start sensor. 6-008: ADF output check. Same procedure as SP5-804 1: Feed motor forward. 2: Feed motor reverse. 3: Transport motor forward. 4: Transport motor reverse. 5: Feed out motor. 6: Exit gate solenoid. 7: Inverter gate solenoid. 8: ADF display. 9: Pickup motor forward. 10: Bottom plate motor. 6-009: -1 ADF free run. 6-016: Adjust speed of feed in, transport and feed out motors. 6-020: ADF speed adjustment 6-105: Finisher staple position adjustment. 6-113-1 & -2: Punch hole adjustments. 6-116: Thick paper count. 6-119: Enable thick paper punch. 6-120: Adjust jogger fence position on staple tray. 6-801: Communication tests between main machine and submachine, when "Connect Copy" option installed (also known as clustering or tandem copying; two machines printing one job.) 6-901-1 & -2: ADF original non-wait times. 6-902: Saddle stitch adjustment. 7-001: Displays total drum rotation time in minutes. 7-002-1: Total number of scanned originals. 7-002-2: Total number of scanned originals (copy only.) 7-002-3: Total number of scanned originals (copy server only.)

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RICOH AFICIO 551 / 551P / 700 / 700P Simulations (SP Modes) - continued 7-003-1: Total copies (all modes.) 7-003-2: Total copies (copy only.) 7-003-4: Total prints (print only.) 7-006-1 & -2: Sets of copies or prints per original. 7-101-5 thru -172: Total copies in each paper size. 7-201: Total number of scans. 7-202 -4 thru -128: Total number of scanned originals by size. 7-204-1 thru 6: Total paper tray count for each paper feed station. 7-205: ADF total originals. 7-206-1: Total staple count; normal. 7-207: ADF count. 7-301-1 thru 9: total copies in various reproduction ratios. 7-304-1 thru 22: Total copies in various modes. 7-304-24: Total in each copy mode. 7-304-25: Total in each copy mode. 7-304-26: Total in each copy mode. 7-305-1 thru 8: Total copies by multiple count. 7-306-1 thru 5: Total copies by various modes. 7-320-1: Stored originals in copy server. 7-321-4 thru 128: Stored originals in copy server, by size. 7-323-5 thru 172: Prints made from copy server by size. 7-324-1 thru 6: Copy jobs made from copy server. 7-325-1 thru 5: Copy jobs, by number of pages from copy server. 7-326-1 thru 4: Copy jobs by consecutive files in the job from copy server. 7-327-1 thru 8: Prints by multiple quantity from copy server. 7-328-1 thru -28: Prints for each type of job.. 7-330, 7-331, 7-332, 7-333: Connect copy job, copy, copy number, copy mode. 7-401: Displays total of error codes. 7-403-1 thru -10: Displays service call codes that occurred. 7-501: Displays total of jam codes (copies & originals) 7-502: Displays total of copy jam codes. 7-503: Displays total of original jam codes. 7-504-1 thru - 73: Total jams at various stations.

7-505 -1 thru -4: Total original jam by location. 7-506-5 thru -172: Display copy jams by size. 7-507-1 thru -20: Detailed and sequence of last 10 jams. 7-617-1: PM based on copies. 7-617-2: PM based on originals. 7-618-1: PM reset based on copies (press Start.) 7-618-2: PM reset based on originals (press Start.) 7-801-3 thru -14: ROM versions for various boards & accessories. 7-803: PM counter display. 7-804: Reset PM. Press Start to reset. 7-807: Reset error code and jam counters. Press start. 7-808: Reset counters (7-003 & 7-006, 7-206, 7-101-132. Press start.) 7-810: Clear access code by pressing start. 7-816-1 thru 6: Reset counts for paper trays. 7-817: Resets ADF counter (7-205.) 7-822: Reset magnification (7-301.) 7-825: Reset electrical counter. Works at installation only. 7-828: Reset punch counter (7-207.) 7-830: Copy counter by paper size. 7-902-1 thru 3: Service call details, 7-904: Reset all counters of SP7-304 by pressing start. 7-905: Reset all counters of 7-305. 7-906: Clear original number of each size of 7-202. 7-907: Clear job number of each size of 7-306. 7-908: Clear original number of 7-002-2. 7-920: Clear scanned storage of copy server of 7-320. 7-921: Clear original number of copy server of 7-321. 7-923: Clear print number of copy server of 7-323. 7-924: Clear print job page logging of copy server of 7324. 7-925: Clear print job page distribution of copy server of 7-325. 7-926: Clear print job file distribution of copy server of 7326. 7-990: Display details. 001 is file name. 002 is line number. 003 is value.

ADF variable resistors VR100: Original registration adjustment for one sided original. VR101: Adjust original stop position for two-sided original.

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2003 Knight Business Systems Ltd. 81 Buffalo Avenue, Medford, NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

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RICOH AFICIO 1035 / 1045 Equivalent Machines: 1035/P: Gestetner 3502/3502P, Lanier 5635, Savin 2535/2535P 1045/P: Gestetner 4502/4502P, Lanier 5645, Savin 2545/2545P Profile: Digital Speed: 1035 is 35 copies per minute. 1045 is 45 cpm. CONSUMABLES SUPPLY DESIGNATION STATED YIELD Toner: (550 grams Type 3105D) ............................................. 885247................................................................23,000 Developer: (520 grams Type 18) ..............................................888073..............................................................300,000 Drum: ..................................................................................................................................................................150,000

OPTIONS AND ACCESSORIES. CODE DESCRIPTION MODEL B351 .............................. ARDF ................................................ B376 .............................. One-bin FINISHER............................ B352 .............................. Two-tray finisher................................ A681 .............................. 1000-sheet finisher................. SR720 A688/B397..................... Bridge unit ......................... TYPE 450 A825 .............................. External tray ...................................... A682 .............................. Paper tray unit (PTU) ..............PS360 A683 .............................. LCT ...........................................RT36 B377-17......................... Punch unit ....................... 2 or 3-hole B377-27......................... Punch unit ........... 2 or 4-hole (metric) B377-31......................... Punch unit .................4-hole (Europe) B360 .............................. Fax unit .............................................

CODE DESCRIPTION MODEL B367 .............................. ISDN.................................................. B366 .............................. G3 interface....................................... A892 .............................. JBIG .................................................. A646 .............................. Handset............................................. B362 .............................. Printer unit......................................... B361 .............................. Printer/scanner .................................. G577.............................. PostScript3........................................ G574.............................. NIC .................................................... G590.............................. 1394 interface ................................... G909.............................. Mailbox.............................................. G579.............................. .......................................................... G578.............................. ..........................................................

Drum replacement: 300,000. Do SP3-001-2. Open front door, duplex and transfer unit right side cover. Loosen screw that locks in drum, dev unit (or both?) Rotate stay. Pull drum unit out a bit and slide developer unit away from it (to the left.) Slide complete PCU (photoconductor unit) out of machine. Cap the toner hole. Turn unit over and remove bottom cover (2 screws & 3 pawls.) Pull drum out to front while releasing charge roller with lever. After replacing drum do SP3-001-2. then do SP2-805. Developer replacement & calibration: Developer is replaced every 300,000 copies. Open front cover and right upper cover. Loosen screw that locks in drum, dev unit (or both?) Rotate stay. Slide developer unit out. Remove top cover (2 clips hold it in.) Record 7-digit lot number of developer (on developer package.) Pour in new developer, adding about 1/3rd, then rotating magnetic roller, adding more, etc. Reassemble. Press “Clear modes” key (this has the "C" in a diamond. Clear /stop has the "C" without a diamond). Then press "1". Press "0". Press "7". Then press and hold down the "Clear/Stop" key for three seconds. Touch “Copy SP” on touch screen. Press “SP direct.” Enter “2-801.” Press “#” key. Screen will ask for lot number of developer. Enter the 7-digit number from the package. Press “Yes.” Press “Execute.” When done, enter “2805.” Press “#.” Press “Execute.” Press “Exit” twice to exit service mode. Note: If developer lot number is not available, enter any 7 digits (I would pick 9999999, why the heck not?) Lot number is only for troubleshooting later on if there was a developer problem. Has no direct effect on what you are doing. Copy quality adjustment: In addition to obvious operator choices (text, photo, etc.) there are adjustments in the User Program Mode, explained later on. Simulation (SP mode) 2-974-1 may also be useful. Waste Toner: Waste toner is recycled into the developer unit and reused. PM: 150K: Items to be replaced. Drum, drum blade, charge roller, charge roller cleaning pad, drum pick off pawls, paper feed roller, separator roller, pickup roller (per 150k per feed station), Transfer belt & belt cleaner blade, fuser heat roller & pressure roller. Document feeder transport belt, feed belt and separator roller are expected to be replaced every 80,000 originals. PM: 300K: Above items. Also developer, developer filter. ©

2003 Knight Business Systems Ltd. 81 Buffalo Avenue, Medford, NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

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RICOH AFICIO 1035 / 1045 PARTS AND MAINTENANCE ITEMS PART DESCRIPTION PART NUMBER MAN LOC YIELD 1K finisher exit tray extension ..........A681 3621 ... 1 19 .............. 1K finisher stapler ............................AJ01 1012 ... 2 15 .............. 2-bin finisher exit tray extension ......B352 3921 ... 1 17 .............. 2-bin finisher stapler ........................B35 4079 ..... 9 32 .............. ADF belt...........................................B351 2222 ... 4 14 . 80K orig. ADF board .......................................B351 5100 ... 8 5 ................ ADF feed motor (opposite side from other motors) ...B351 1811 ... 7 22 .............. ADF large motor (scan) ...................B351 1932 ... 7 29 .............. ADF pickup roller .............................B351 2126 ... 4 15 . 80K orig. ADF pull out roller assembly ...........B351 3141 ... 2 7 ... 80K orig. ADF reverse roller............................A859 2241 ... 3 17 . 80K orig. ADF small motor (reverse)...............B351 1971 ... 7 28 .............. ADF to copier harness .....................B004 5541 ... 6 10 .............. ADF transport roller assembly (7 on shaft) ...................................B351 3351 ... 5 10 .............. BICU board......................................B004 5055 ... 28 4 .............. Bypass clutch ..................................AX20 0140... 10 31 ............ Bypass clutch roller..........................AA08 3010... ..................... Bypass feed roller ............................AF03 0036 ... 10 22 ... 150K Bypass feed roller ............................AF03 1036 ... 10 12 ... 150K Bypass feed table assembly ............A232 6009 ... 9 24 .............. Bypass paper detect feeler ..............A232 6055 ... ..................... Bypass paper detect sensor ............A232 6080 ... 7 16 .............. Bypass photo interrupter .................AW02 0056.. 10 19 ............ Bypass roller holder .........................A232 6092 ... ..................... Bypass separator roller....................AF03 2036 ... 10 2 ...... 150K Cassette assembly ..........................B004 2905 ... 11 1 .............. Cassette back stop ..........................AF01 7026 ... 11 6 .............. Charge roller ....................................AD02 7006 .. 16 26 .... 150K Charge roller cleaning pad............... .................... ............. 150K Circuit breaker .................................1107 0472 ... 27 103 .......... Cleaning unit (complete assembly; upper frame) ................................A232 7365 ... ??? ............... Cleaning unit bushing (rear agitator) .... A232 2292 ... ..................... Cleaning unit bushing; front .............A232 2289 ... ..................... Cleaning unit bushing; toner collector mylar ..............................A232 2288 ... ..................... Cleaning unit cleaning roller (small on top rear) ........................A232 2300 ... ..................... Cleaning unit entrance seal tape .....A232 2280 ... 16 7 .............. Cleaning unit rear collector mylar/bushing...............................A232 2290 ... ..................... Clutch (registration?) .......................AX20 0138... 26 19 ............ Control board ...................................B004 5100 ... 31 16 ............ Developer filter ................................ .................... ............. 150K Developer gear; 13t .........................AB01 4061... ..................... Developer gear; 17t/25t (front).........AB01 4062... 19 5 .............. Developer gear; 21t (front)...............AB01 4060... 19 4 .............. Developer gear; 29t (rear) ...............AB01 1384... 19 11 ............ Developer gear; sleeve gear (rear) ..AB01 1386... 19 12 ............ Developer unit .................................B004 7460 ... 19 1 .............. ©

PART DESCRIPTION PART NUMBER MAN LOC YIELD Developer unit mag roller assembly.B004 3100 ... 19 9 ............. Developer unit toner sensor.............B004 3065 ... 19 18 ........... Developer/feed motor (1035) ...........AX06 0208... 26 36 ........... Developer/feed motor (1045) ...........AX06 0207... 26 36 ........... Document cover assembly...............AC00 1060... 4 9 ............... Drive section transport unit clutch ...A232 2379 ... .................... Drive section 2 clutch.......................AX20 0138... .................... Drive section 2 clutch (2) .................AX20 0231... 26 1 ............. Drive section micro switch ...............1204 2466.... 26 103 ......... Drive section micro switch ...............1204 2466.... .................... Drive section photo interrupter.........AW02 0097.. .................... Drum ...............................................A230 9510 ... 16 29 ........... Drum blade .....................................A232 2353 ... 16 22 .... 150K Drum separator claw (2) ..................AD02 5021 .. 16 3 ...... 150K Drum unit (PCU) ..............................B004 7361 ... 15 1 ............. Drum unit cleaner pad......................G065 2280... 16 13 ........... Drum unit toner auger spring ...........AD04 3050... 15 5 ............. Duplex micro switch (2)....................1204 2466.... 23 106 ......... Duplex motor (2) ..............................B004 4664 ... 23 22 ........... Duplex photo interrupter ..................AW01 0048.. 23 3 ............. Duplex photo interrupter ..................AW02 0056.. .................... Duplex photo interrupter ..................AW02 0056.. 24 15 ........... Duplex photo interrupter with actuator ...AW02 0102.. 24 9 ............. Duplex unit 2 entry photo interrupter ....AW01 0048.. .................... Duplex unit 3 feed motor..................A232 4665 ... .................... Duplex unit 3 feed sensor ................AW02 0102.. .................... Duplex unit main board ....................B004 5140 ... 23 15 ........... Exit tray; inside (sub copy tray)........A232 4499 ... .................... Exposure lamp.................................AX50 0073... 7 8 ............... Exposure lamp harness ...................B004 1843 ... 7 15 ............. Exposure lamp stabilizer..................AZ50 0055 ... 6 13 ............. Fan (electrical section; 2).................AX64 0113... 27 1 ............. Fan (on DC ) ....................................N607 6257 ... 27 21 ........... Fan (rear, box) .................................AX64 0128... 6 27 ............. Flash Memory Card (4MB) ..............A2309352 .... .................... Fuser bearings (2;upper) .................AE03 0047... 20 16 ........... Fuser cleaner roller ..........................AE04 2039... 20 35 .... 150K Fuser exit sensor .............................AW01 0090.. 18 36 ........... Fuser gear; 25T ...............................AB01 4046... 20 29 ........... Fuser heat lamp (550W) ..................AX43 0063... 20 14 ........... Fuser heat lamp (650W) ..................AX44 0128... 20 42 ........... Fuser heat roller...............................AE01 1064... 20 17 .... 150K Fuser pawl springs (7) .....................AA06 0879... 20 7 ............. Fuser pawls (7;upper) ......................AE04 4030... 20 6 ...... 300K Fuser pressure roller .......................AE02 0108... 20 22 .... 150K Fuser pressure roller bearings (2)....AE03 0048... 20 21 ........... Fuser roller drive gear .....................AB01 3882... 20 18 ........... Fuser thermistor (front/center) .........AW10 0052.. 20 41 .... 150K Fuser thermistor (rear) .....................AW10 0053.. 20 11 .... 150K Fuser thermal switch .......................B004 4106 ... 20 12 ........... Fuser unit.........................................B004 7320 ... 20 1 .............

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RICOH AFICIO 1035 / 1045 PART DESCRIPTION PART NUMBER MAN LOC YIELD High voltage unit.............................. AZ32 0086... 27 5.............. Image density sensor ..................... A232 2367... 13 5.............. Interlock switch (duplex) .................. 1204 2466 ... ..................... Interlock switch (near power switch; 2-each is 3 ganged0 .................... 1204 2466 ... 28 101.......... IOB board ........................................ B004 5125... 28 4.............. Laser diode (1035) .......................... B002 1891... 8 26.............. Laser diode (1045) .......................... B004 1891... 8 26.............. Laser slit glass................................. AC01 5025 .. 8 8................ Laser unit polygon motor (1035)...... AX06 0141 .. 8 9................ Laser unit polygon motor (1045)...... AX06 0180 .. 8 9................ Laser unit synch detector board ...... A293 5310... 8 25.............. LCT clutch (2).................................. AX20 0138 .. 5 12.............. LCT drive motor............................... AX06 0140 .. 5 7................ LCT interface board......................... A683 5110... 5 2................ LCT paper feed roller ...................... .................... ............. 150K LCT photo interrupter (5) ................. AW02 0056 . 5 5................ LCT pickup roller ............................. AF03 0021... 2 20...... 150K LCT separator roller ........................ AF03 2021... 2 29...... 150K Main motor (1035) ........................... AX06 0206 .. 25 35............ Main motor (1045) ........................... AX06 0205 .. 25 35............ Mother board ................................... B004 5192... 31 2.............. Operation panel board..................... B004 1518... 5 5................ Operation panel start button ............ B004 1505... 5 3................ Paper end sensor feeler .................. A232 2762... 12 13............ Paper feed photo interrupter (2) ...... AW02 0056 . 12 31............ Paper feed pickup roller................... AF03 0034... 12 1...... 150K Paper feed roller.............................. AF03 1035... 12 3...... 150K Paper feed sensor & actuator.......... AW02 0096 . 12 35............ Paper feed separator roller.............. AF03 2035... 12 36.... 150K Paper feed separator torque limiter . B004 2783... 12 11............ Paper feed vertical guide................. A232 2785... ..................... Paper feed/developer motor (1035). AX06 0208 .. 26 36............ Paper feed/developer motor (1045)..... AX06 0207 .. 26 36............

PART DESCRIPTION PART NUMBER MAN LOC YIELD Paper transport unit interlock switch leverA232 1161 ... Paper tray end fence .......................AF01 7020... ..................... PFB board .......................................B004 5130 ... 26 20 ............ Power switch ..................................1204 2477 ... 28 63 ............ PTU cassette backstop....................AF01 7020... 2 6................ PTU clutch (1)..................................AX20 0138... 5 9................ PTU clutch (2)..................................AX20 0153... 4 5................ PTU feed roller ................................AF03 1035... 3 6........ 150K PTU motor .......................................AX06 0139... 5 16.............. PTU paper feed unit assembly (includes all other stuff) ................A232 2750 ... 3 39.............. PTU photo interrupter/actuator ........AW02 0096.. 3 35.............. PTU photointerruptors (2) ................AW02 0056.. 3 31.............. PTU pickup roller .............................AF03 0035... 3 1........ 150K PTU separation roller.......................AF03 2035... 3 36...... 150K Quenching lamp ..............................AX50 0046... 29 10 ............ Registration clutch ...........................AX20 0138... 13 21 ............ Registration photo interrupter .........AW01 0048.. 13 17 ............ Registration roller ............................AF02 0410... 13 7.............. Registration roller; driven.................AF02 1059... 13 8.............. Scan cable (2) .................................AA05 0106... 7 25.............. Scan home photo interrupter ...........AW02 0100.. 6 8................ Scan interface board .......................B004 5387 ... 6 23.............. Scan motor ......................................AX06 0107... 14 14 ............ Scan motor board ............................B004 5397 ... 6 18.............. Scan photo interrupter .....................AW02 0056.. 7 19.............. Scan sensor ....................................AW02 0056???.................. Toner hopper unit ............................B004 3206 ... 14 1.............. Toner motor .....................................AX05 0168... 25 23 ............ Toner sensor (in developer unit)......B004 3065 ... 19 18 ............ Transfer belt ....................................A232 3880 ... 17 23 .... 150K Transfer belt cleaner blade ..............A232 3830 ... 17 21 .... 150K Transport area toner overflow sensor ..AW31 0006.. 17 11 ............ Transport area bias roller ................A232 3889 ... 17 28 ............

DIAGNOSTICS AND SIMULATIONS ERROR CODES Some error codes will allow the machine to continue to operate. More severe codes will stop the machine, but will be reset by turning power off and back on again. Some codes will require a technician to reset them. The reset procedure is: Enter SP mode. Turn power off and then back on. 326: Laser 2 synch error. Doors/covers open: blown fuse FU1 327: Laser 1 home position error. Finisher door covers open: Blown fuse FU2 328: Laser 2 home position error. Paper end condition: Blown fuse FU3 329: Laser beam pitch error. 101: Exposure lamp. 350: ID sensor error. 120: Scan home problem. 351: ID sensor Vsg test error. 121: Scan home or fuse FU4. 352: ID sensor pattern edge detect error. 302: Charge roller, HVT problem, or fuse FU5. 353: ID sensor LED error. 304: Charge roller problem; ID sensor problem. 354: ID sensor timeout error. 320: Laser motor problem. 391: Toner density sensor error. 321: Laser write problem. 395: Developer bias problem. 322: Laser 1 synch problem. 401: Transfer roller short. 323: Laser drive problem. ©

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RICOH AFICIO 1035 / 1045 Error Codes - continued 402: Transfer roller open. 403: Transfer belt position error or fuse FU5. 405: Transfer belt error or fuse FU5. 440: Main motor locked. 490: Exhaust fan problem. 492: Cooling fan problem. 501: 1st tray lift problem. 502: 2nd t tray lift problem. 503: 3rd tray lift problem. 504: 4th tray lift problem. 506: Optional paper motor locked. 507: LCT motor lock. 510: LCT lift problem. 541: Fuser thermistor open. 542: Fuser temperature too low. 544: Fuser temperature too high. 545: Fuser lamp stays on. 546: Fuser ready temp problem. 547: Zero cross problem. 548: Fuser unit not installed. 599: 1 bin tray motor. 601: Communication problem between BICU and scanner. 602: Communication problem between BICU and Hard disk drive board. 610, 611, 612: Communication problem between BICU and ADF. 620, 621: Communication problem between BICU and Finisher or mailbox. 623: Communication problem between BICU and Paper tray unit. 624: Communication problem between BICU and Paper tray unit. 626: Communication problem between BICU and LCT. 627: Communication problem between BICU and LCT. 630: Communication problem with CSS. 640: BICU data transfer sum check error. 641: BICU control data transfer problem. 670: Engine or BICU error. 672: Op panel to controller problem. 690: BICU problem (I2C.) 691: BICU problem (I2C.) 692: BICU problem (I2C.) 700: ADF pickup problem. 701: ADF pickup problem. 722: Finisher jogger motor. 724: Finisher stapler hammer motor. 725: Finisher stack feed out motor. 726: Finisher shift/lift motor.

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727: Finisher stapler rotation motor. 729: Finisher punch motor. 730: Finisher stapler position motor. 731: Finisher exit open/close motor problem. 732: Finisher up tray shift motor problem. 733: Finisher lower tray shift motor problem. 734: Finisher lower tray shift motor problem. 800: Control board bad. 804: Control board bad. 819: Software application error. 820: Control board or software. 821: Control board. 822: Bad hard drive. 823: Bad control board or NIC. 824: NVRAM or battery bad. 826: NVRAM bad. 827: Memory problem. 828: Bad control board or firmware. 829: RAM DIMM or control board bad. 835: Control board or connector. 836, 837: Font ROM bad. 838: Clock generator problem. 850: NIB or control board bad. 851: IEEE1384 interface board or control board bad. 860, 861: Hard drive problem or connection or cable. 862, 863: returned. 863: Bad sector of hard drive. 864: Abnormal hard drive data transfer. 865: Hard drive error. 900: Electrical copy counter reached 10 million or NVRAM problem. 90:1 Mechanical counter. 95:1 BICU or software error. 953: Scanner image setting error (software.) 954: Printer image setting error (software.) 955: Memory setting error (software.) 964: Printer ready error (software.) 984: Control board, BICU or connections bad. 985: Control board, BICU or connections bad. 986: Software problem. 990: Software performance error. 991: Software problem. 996: FCU board or firmware problem. 997, 998: Software or missing RAM or missing DIMM. 999: Program download problem. BICU, IC or NVRAM bad or power loss or board installed wrong

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RICOH AFICIO 1035 / 1045 USER PROGRAM MODE: Customer adjustments, some of which the technician may find useful. Press "User Tools/counter." Select "UP" mode program. Owner's manual will explain what each one is in detail. We cannot do that here.“ Press “Exit” key to return to normal copy mode. User modes are explained in the display and are easier for you to read there than to try and explain here. Within User Modes, you can change the auto image density (text, text/photo, photo, pale, generation copy.) You can also adjust the quality of copies in each of those modes. Image density also has seven levels that can be set. SIMULATIONS SP MODES. Simulation procedure: There are sometimes two or three levels of simulations, known as "SP modes" (Service program). To enter the "SP mode", first, press “Clear modes” key (this has the "C" in a diamond. (Clear /stop has the "C" without a diamond). Then press "1". Press "0". Press "7". Then press and hold down the "Clear/Stop" key for three seconds or more. Touch “Copy SP” on touch screen. After entering the code you want to use, press (but don’t hold) the “#” key. If you are entering a “Special Service Mode,” press and hold down the “#” key and press “Copy SP.” To exit the mode, press "Exit" two times. The display on the left will show groups. Press any group number to display the list of sp code and their titles. You may not even need to refer to this manual once you can do that. You can scroll the display with the keys in the center of the display. To enter new value for a particular mode, enter the new value with the number keys. To change (+) or (-) use the (./*) key to toggle before entering the value. Then press “Yes” key to lock in. Press “Exit” twice when done to return to normal mode. Test copy: In the SP mode, select “test print” and then select “Copy Window” from touch screen. Press “Start” to make test copy. After test copy, press “SP mode” to go back to simulations. 2-001-1: Drum charge roller (copying) voltage adjustment 1-001-1: Lead edge registration. st at grid plate. 1-002-1: Side to side reg. 1 paper feed. nd 2-001-2: Drum charge roller (ID sensor pattern) voltage 1-002-2: Side to side reg. 2 paper feed. rd adjustment. 1-002-3: Side to side reg. 3 paper feed. 2-005-1: Charge correction 1 (lower threshold.). 1-002-4: Side to side reg. 4th paper feed. 2-005-2: Charge correction 2 (upper threshold.) 1-002-5 Side to side reg. Duplex. 2-005-3: Charge correction 2 (lower limit.) 1-002-6: Side to side reg. bypass. 2-005-4: Charge correction 4 (upper limit.) 1-002-7: Side to side reg. LCT. 2-005-5: Charge correction step. 1-003-1: Paper feed timing from trays & LCT. 2-101-1: Lead edge erase (print.) 1-003-2: Paper feed timing from duplex. 2-101-2: Trail edge erase (print). 1-003-3: Paper feed timing from bypass. 2-101-3: Left side erase (print.) 1-003-4: Paper feed timing from tray 1. 2-101-4: Right side erase (print.) 1-007: Bypass feed size display. 2-101-5: Trail edge erase (back side.) 1-012: Exit junction solenoid timing. 2-101-6: Right side erase (rear.) 1-103 : Fuser idling off if 0. On if 1. 2-101-7: Left side erase (rear.) 1-104: Fuser temp control mode. 0 is on/off. 1 is phase. 2-103-1: Laser power adjustment for copier (don’t touch.) 1-105-1: Fuser center temperature adjustment (trays.) 2-103-2: Laser power adjustment for copier (don’t touch.) 1-105-2: Fuser ends temperature (bypass.) 2-103-3: Laser power 2 adjustment for printer & fax 1-105-3: Fuser center (bypass.) (don’t touch.) 1-105-4: Fuser ends (bypass.) 2-103-4: Laser power 2 adjustment for printer & fax 1-105-5: Reload temperature, center of fuser roller. (don’t touch.) 1-105-6: Reload temperature, ends of fuser roller. 2-103-5: Laser power adjustment 1 (don’t touch.) 1-105-7: Fuser center temperature for thick paper. 2-103-6: Laser power adjustment 2 (don’t touch.) 1-105-8: Fuser ends, bypass for thick paper. 2-109-1: Laser beam pitch adjustment @400dpi. 1-105-9: Fuser center roller, minus, thick paper. 2-109-2: Laser beam pitch adjustment @600dpi. 1-105-10: Reload temperature, roller ends, thick paper. 2-109-3: Laser beam pitch setting @400dpi. 1-106: Displays fuser temperature. 2-109-4: Laser beam pitch setting @600dpi. 1-106-1: Roller center. 2-109-5: Laser unit auto adjust interval. 1-106-2: Roller ends. 2-109-6; Laser beam pitch unit position. 1-109: Fuser nip test. 1-111: Paper switch back timing in duplex. ©

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RICOH AFICIO 1035 / 1045 Simulations SP Mode - continued 2-109-7: Laser beam pitch change counter. 2-109-8: Laser beam pitch data reset. 2-110: Image resolution change (don’t touch.) 2-112: Laser motor off time during standby 2-201-1: Developer bias adjustment in copy mode. 2-201-2: Developer bias adjustment for ID sensor pattern. 2-207: Adds toner for 30 seconds (press "#" to start.) 2-208: Select toner supply method. 0 is Sensor. 1 is image pixel mode (temporary; if ID sensor or TD sensor problem.) 2-209-1: Toner supply rate. Higher value = less toner supplied. Lower value for higher density 2-209-2: Display toner supply correction coefficient. 2-210: ID detection interval. 2-213: Set the number of copies after toner end detect. 0 is 90 copies. 1 is unlimited. 2 is 10. 2-220: Adjust TD sensor reference voltage when experimenting wit a different developer unit (if you really know this machine. I wouldn't mess with it!) 2-223-1: Vt display (TD output voltage.) 2-223-2: Vt display (Average of 10 TD.) 2-223-3: Vt rate of change. 2-223-4: Gain display for toner motor on time. 2-223-5: Pixel count display. 2-301-1: Transfer adjustment; side 1. 2-301-2: Transfer adjustment; side 2. 2-301-3: Transfer current; lead edge. 2-301-4: Transfer current; bypass. 2-301-5: Transfer current; lead edge bypass. 2-309-1: Transfer current correction (low paper width.) 2-309-2: Transfer current correction (upper paper width.) 2-309-3: Transfer current correction. 2-309-4: Transfer current correction. 2-309-5: Transfer current correction (bypass.) 2-309-6: Transfer current correction (bypass.) 2-801: TD sensor initial setting. Press "1" to start. TD sensor output voltage will display when finished. DO AFTER REPLACING DEVELOPER, or TD sensor. 2-802-1: TD sensor manual setting; Vts. Follow with 2-805. 2-802-2: TD sensor maximum manual setting; Vmax. 2-802-3: TD sensor maximum manual setting; Vmin. 2-805: Developer initialization. Press "1" to start. Should be done after 802-1, and after replacing drum. 2-902-2: Print IPU chip test pattern. There are 15 different test patterns that can be printed; gray scales, vertical lines, etc. 2-902-3: Print printer test patterns. There are 39 different patterns; lines, grid, dots, bands, argyle (that I want to see!), etc. ©

2-909-1: Main scan adjustment (copier.) 2-902-2: Main scan adjustment (printer.) 2-911-1: Transfer on timing at lead edge. 2-911-2: Transfer switch timing (lead edge to image edge.) 2-911-3: Transfer off timing after trail edge. 2-912: Drum reverse rotation time (don’t touch.) 2-913: Test pattern ID adjustment (adjust density for test patterns with SP2-902). 2-914-1thru –4: Various process control settings for certain widths at certain times. Manual pages 5-13. 2-920: Laser unit off check (don’t touch.) 2-960: Toner overflow sensor. 0 is no. 1 is yes. 2-964: Apply toner to transfer belt as a lubricant. Should be increased in high humidity conditions. Range is 0-30. 2-969-1: Adjust laser power for printing. 2-969-2: Adjust laser power for receiving faxes. 2-971: Toner full sensor count (don’t touch.) 2-972-1: Grayscale upper limit. 2-972-2: Grayscale lower limit. 2-973-1: Grayscale interval check. 2-974-1: Image density adjustment. 2-980: Sets number of pages that can be printed after toner and developer setup to increase charge for deterioration compensation. 3-001-1: ID sensor PWM setting. Do if SC condition occurs when sensor setting is not done after NVRAM problem. 3-001-2: ID sensor initial setting. DO AFTER REPLACING DRUM, after cleaning ID sensor, or after NVRAM clear. Press "1" to start. 3-103-1: ID sensor output display. 3-103-2: ID sensor output, Vsg. 3-103-3: ID sensor output. Vsdp. 3-103-4: ID sensor output. Vsm/Vsg. 4-008: Adjust sub-scan (lead edge to trail edge) magnification. Toggle (+/-) with the ./* key. 4-010: Lead edge registration adjustment. Toggle (+/-) with the ./* key. 4-011: Adjusts side to side registration. Toggle (+/-) with the ./* key. 4-012-1: Lead edge void adjustment. 4-012-2: Trail edge void adjustment. 4-012-3: Right side void adjustment. 4-012-4: Left side void adjustment. 4-013: Scanner test. 4-301: Auto paper size sensors. APS time required to detect size of original. 4-303: Determines original size if not detected. 4-305: 8K/16K detect. 4-307: APS output display.

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RICOH AFICIO 1035 / 1045 SIMULATIONS - continued 4-428-1: Standard white level adjustment. 0 if not performed. 1 if done. Factory use only. 4-428-2: Standard white level adjustment of white plate. Factory use only. 4-901-1 thru -34: Various adjustments. All designated "factory use only." Pages 5-17 & 5-18 of service manual. 4-903-2thru -77: Various adjustments. Factory manual pages 5-18 thru 5-26. 4-904-2 through –18: Various very fine detail copy quality adjustments. Pages 5-26 & 5-27 of service manual. 4-905-1 thru –4: Image data path adjustments and printout video data outputs. Factory only. 4-909-1 thru -20: Various fine laser adjustments. Don't touch. 4-911-1: Hard disk drive (HDD) initialize. 4-911-2: Format HDD. 4-911-3: Initialize HDD NetFile thumbnail images. 4-911-4: Initialize HDD job logging data for popular server. 4-911-5: Initialize HDD printer and stored fonts. 4-911-9: HDD reset bad sector. 5-024: Metric/inch display. 5-044: Operation panel dip switch. Don’t touch. 5-104: A3/11x17 double count. 0 is off. 1 is on. 5-106: Image density used in ADS mode. 5-112: Non-standard paper size.

5-113: Optional counter. Don’t touch. 5-118: Disable copy function. Don’t touch. 5-120: Mode clear. Japan only. 5-121: Counter up timing for optional counter. 5-127: APS on if 0. Off if 1. 5-129: "F" paper size detect. 5-131: Paper size type select. 0 Japan. 1 N. America. 2. Europe. 5-150: Bypass wide paper. 0 is off. 1 is on. 5-212-3: Duplex printout right/left position. 5-212-4: Duplex printout high/low position. 5-302-2: RTC time for local time zone. 5-501-1: PM cycle setting. Each digit = 1000 copies. Example; 35 = 35000 copy PM cycle. PM will be indicated every 35,000 copies. If set to “0”, there will be no PM indicator. 5-504: Jam alarm (don’t touch.) 5-505: Error alarm (Japan.) 5-507-1 thru –172: Don’t touch; paper control call intervals. 5-508-1 thru -3: Unattended, continuous jams. Don’t touch. 5-801: Clear all memory. Resets process control, all software counters, returns all modes and adjustments to default. Hold "1" for 3 at least 3 seconds. Then turn main power switch off and on. 5-802: Continuous aging (free run). Press "1" and then “Copy window.” Enter number of copies and press “Start.”

5-803: Inputs. Tests switches & sensors. Display will show "0" or "1" when sensor is actuated, if it is working. If display does not change, not working or you're on the wrong one. Generally, "0" is not activated. "1" is activated. These are done as "Bit switches" and are numbered from 7 down to 0. Apparently 7 is first digit (reading left to right) and 0 is last (8) digit. Factory service manual uses a matrix, spread out over pages 5-49 thru 5-52. They are read as class 3 for 1st digit, and bit number for 2nd digit. Example: 1-5 is the first switch, bit number 5. 4 is for bypass. 1 is for upper tray. 1-7: Fuser exit sensor 4-7: Duplex. 1-6 & 5: Near end paper height sensors. 4-6: Paper end sensor. 1-4 : Not used. 4-5: Not used. 1-3 thru 1-0: Paper size sensors. 4-4 thru 4-1 Paper size sensors. 4-0: Unit set signal. 2 is for lower tray and most bits are identical to 1. 7 is duplex, not fuser exit. 5 is for bridge unit. 3-7: Zero cross signal. 5-7: Not used. 3-6: Transfer belt hp sensor. 5-6: Unit set. 3-5: Exhaust fan lock signal. 5-5: Paper sensor. 3-4: Cooling fan lock signal. 5-4: Relay sensor. 3-3: Main motor lock signal. 5-3: Exit sensor. 3-2: Toner overflow sensor. 5-2: Left cover switch. 3-1: Cover open. 5-1: Right cover switch. 3-0: Registration sensor. 5-0: Tray exit unit switch.

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2003 Knight Business Systems Ltd. 81 Buffalo Avenue, Medford, NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

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RICOH AFICIO 1035 / 1045 Inputs - continued 6 is Unit set 6-7: Feed motor. 6-6: F-gate. 6-5: Height sensor. 6-4: Paper exit sensor. 6-3: Fuser unit. 6-2: Total counter. 6-1: Key counter. 6-0: Key card. 7 is Paper End 7-7: Front cover. 7-6: Vertical feed switch. 7-5: 2nd tray height sensor. 7-4: 1st tray height sensor. 7-3: Lower relay sensor. 7-2: Upper relay sensor. 7-1: Lower paper end sensor.

7-0: Upper paper end sensor. 8 is i/o board dipswitch 101. Each bit is a dipswitch 8-1 =7-0. 9 is duplex. 9-7 Not used. 9-6: Right cover. 9-5: 1-bin unit. 9-4: Laser diode, scan home sensor. 9-3: Exit sensor. 9-2: Entrance sensor 9-1: Paper end sensor. 9-0: Duplex unit switch. 10 is Feed tray 1. all bit switches with no clear explanation in manual (page 5-51.)

11 is feed tray 1. 11-7: Bypass. 11-7 thru -3 not used. 11-2 thru -0: LCT. 12 is Full exit tray. 12-7: Mailbox 9-bin. 12-6: Mailbox 8-bin. 12-5: Not used. 12-4: Finisher shift tray 1. 12-3: Finisher shift tray 2. 12-2: Not used. 12-1: 1-bin exit. 12-0: Machine exit. 13 is mail box bins. 13-7 thru -0 is trays 7 thru 1 and proof tray.

5-804: Output tests. Turns on electrical components, such as lamps, motors, solenoids. Select the particular number. Press “1.” Press “On” to test the item. Press "Off" to stop the test. Note: The following outputs are not used: 7, 8, 9, 10, 11, 12, 15, 16, 22, 23, 24, 27, 32, 33, 34, 37, 40, 43, 44, 46, 53, 54, 55, 58, 59, 60, 61, 64, 65, 66, 68, 71, 72, 73, 74, 77, 79, 80, 81, 82,, 83, 84, 91, 98, 99. 57: Transfer belt clutch. 31: Duplex inverter motor; forward. 1: Upper feed clutch. 62: Quenching lamp. 32: Developer/feed motor. 2: Lower feed clutch. 63: Charge roller bias. 35: PTU relay clutch. 3: Upper PTU feed clutch. 67: Developer bias. 36: Relay clutch. 4: Lower PTU feed clutch. 69: Transfer belt bias. 38: LCT relay clutch. 5: Bypass clutch. 70: ID sensor LED. 39: Registration clutch. 6: LCT feed clutch. 75: Exhaust fan motor. 40: Developer clutch. 13: Bypass solenoid. 76: Cooling fan motor. 41: Interchange unit exit junction 14: LCT pickup solenoid. gate solenoid. 78: Relay fan motor. 17: Transport motor 1. 42: Duplex unit junction gate 85: Mechanical counter. 18: Transport motor 2. solenoid. 90: Laser diode. 19: 3K shift tray exit motor or 45: Duplex junction gate solenoid. Finisher 1k exit motor. 92: Finisher shift tray lift motor. 47: Relay unit junction gate 20: Staple motor. 93: 3K jogger motor or 1K jogger solenoid. fence motor. 21: Punch motor 50: 3K finisher tray junction gate 94: 3K stapler motor. 25: LCT motor. solenoid. 95: Finisher stack feed out motor. 26: PTU tray motor. 51: Staple junction gate solenoid. 96: Finisher shift motor. 28: Main motor. 52: Finisher Position roller sol. 97: 3K stapler rotation motor. 29: Duplex transport motor. 56: Toner motor. 30: Duplex inverter motor; reverse. 5-807-1: Option connection; ADF. 5-807-2: Option connection. Paper tray unit. 5-807-3: Option connection. LCT. 5-807-4: Option connection. Finisher. 5-811-1: Serial number 5-812-1: Phone number to be called for service. Use "./*" for pause.

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2003 Knight Business Systems Ltd. 81 Buffalo Avenue, Medford, NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

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INTRAVIA’S SERVICE GUIDE TO COPIERS TENTH EDITION

RICOH AFICIO 1035 / 1045 Outputs - continued 5-812-2: Fax number. 5-816 -1, -27: Japan only. 5-821: Japan only. 5-824: NVRAM data upload. Keep front cover open while doing this to prevent software module from accessing NVRAM. 5-825: NVRAM download. Keep front cover open while doing this to prevent software module from accessing NVRAM. 5-828-25 thru -53 network switches. Service manual page 5-33 & 5-34. 5-833: Job log transfer on/off setting. 5-834: Enable and disable operation panel read (dump.) 0 is off. 1 is on. 5-907: Select brand name & production name for plug & play of windows. Enter model number and press “#” key. 5-914: Printer counter display.0 is no. 1 is yes. 5-915: Mechanical counter not connected if 0 Detected if 1. Unknown if 2. 5-918: A3/DLT counter display. 5-923: Border erase change. 5-958: Feed clutch start timing. 5-961: Large capacity exit. 5-970: Debug. Don’t touch. 5-990 -1: All data list printout. 5-990-2: SP mode data printout. 5-990-3: UP mode data printout. 5-990-4: Logging data printout. 5-990-4: Self diagnostics printout. 5-990:7: NIB printout. 5-990-21: Copy UP mode printout. 5-990-22: Scanner SP mode printout. 4-990-23: Scanner UP mode printout.. 6-006-1: ADF side to side registration. 6-006-2: ADF lead edge registration for thin original. 6-006-3: ADF lead edge registration (duplex-front) 6-006-4: ADF lead edge registration (duplex-rear). 6-007-1 & -2: ARDF input checks. Same description as inputs above in SP5-803. 1-7 thru 1-4: Original width sensor. 1-3: Skew correct sensor. 1-2 & 1-1: Original length sensors. 1-0: Original LG sensor. 2-7: Original stopper hp sensor. 2-6: Pickup hp sensor. 2-5: Top cover sensor. 2-4: Lift sensor. 2-3: Inverter sensor. 2-2: Exit sensor. 2-1: Registration sensor. 2-0: Interval sensor. ©

6-008: ADF output check. Same procedure as SP5-804 1: Feed motor forward. 2: Feed motor reverse. 3: Drive motor forward. 4: Inverter motor forward. 5: Inverter motor reverse. 6: Feed clutch. 7: Inverter solenoid. 8: Pickup motor forward. 9: Pickup motor reverse 6-009 -1 & -2: ADF free run & stamp mode. 6-010: Stamp position adjustment. 6-016: Original size priority. 6-017: 6-105: Finisher staple position adjustment. 6-113-1: 2-hole punch adjustments. 6-113-2: 3-hole punch adjustments. 6-902: Fold position adjustment (Japan.) 7-001: Displays total drum rotation time. 7-002-1: Total number of scanned originals (copy & fax.) 7-002-2: Total number of scanned originals (copy only.) 7-002-3: Total number of scanned originals (fax only.) 7-002-4: Total in document box. 7-002-5: Total scanned. 7-002-6: Others. 7-003-1: Total copies (all modes.) 7-003-2: Total copies (copy only.) 7-003-3: Total prints (fax only.) 7-003-4: Total prints (print mode.) 7-003-5: Others. 7-006-1 & -2: Sets of copies or prints per original. 7-007-1: Duplex count. 7-007-2: A3/DLT count. 7-007-3: Staple count. 7-007-4: Scan count. 7-101-5 thru –255: Total copies in each paper size. 7-201: Total number of scans. 7-204-1 thru 6: Total paper tray count for each paper feed station. 7-205: ADF total originals. 7-206-1: Normal staple count. 7-206-2: Booklet staple count. 7-209: Punch count. 7-301-1 thru –8: total copies in various reproduction ratios. 7-304-1 thru –26: Total copies in various modes. 7-305-1 thru –8: Total copies by multiple count. 7-306-1: Copies in sort mode. 7-306-2: Copies stapled.

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RICOH AFICIO 1035 / 1045 Simulations - continued 7-306-3: Copies punched. 7-306-4: Not used. 7-306-5: Check copy? 7-320-1: Scan count. 7-321-1 thru-128: Number of originals by size scanned at server. 7-323-5 thru -172. Number of prints by size. 7-324: Document server print job counters. -1 is duplex. 2 is sort. -3 is staple. -4 is punch. -5 is check copy. -6 is 1st page. 7-325_1 thru -5: Number of print jobs by size of job. 7-326-1 thru -4: Number of print jobs by size of files. 7-327-1 thru -8: Number of print jobs by set sizes. 7-328 -6 thru-26: Number of prints by mode. 7-401: Total service calls. 7-403-1 thru -10: Service call history. 7-502: Displays total of copy jam codes. 7-503: Displays total of original jam codes.

7-504-1 thru – 74: Total jams at various stations. 7-505 -1 thru -57: Total original jam by location. 7-506-5 thru –255: Display copy jams by size. 7-507-1 thru –10: Transfer unit jam history. 7-508-1 thru -10: Original jam history. 7-801: ROM version. 7-803: PM counter display. 7-804: Reset PM. Press 1 to reset. 7-807: Reset error code and jam counters. Press 1. 7-808: Reset counters (not total). Press 1. 7-810: Key operator access code number reset by pressing 1. 7-811: Clear original count. 7-816-1 thru -6: Reset counts for paper trays. 7-822: Reset by magnification. 7-825: Reset total count. 7-826 thru 7-930: Reset various counters.

Software reset. Shut power off and turn back on. Press “./*” and “3” buttons at the same time and hold down for at least 10 seconds. When you hear a “Beep” release both. “Now loading, please wait” will display. When “Copy window” opens machine is ready to go. Resetting copy settings to default. Press “Users tool/counter” (diamond/123). Hold down “#” and press “System settings.” When reset question is there, press “Yes.” Press “Exit” when it is done. Copier setting reset. Press “Users tool/counter” (diamond/123). Hold down “#” and press “Copier/Document Server settings.” When reset question is there, press “Yes.” Press “Exit” when it is done. Software download: Shut power. Remove IC card cover. Insert IC card with software to download into slot of controller. Turn on power. Follow LCD prompts. When “OK” displays, done. For operation panel software, start key is red while downloading and green when finished. When done, shut power and remove IC card. NVRAM upload: Shut power. Remove IC card cover. Plug flash memory card into controller slot. Turn on power. Do SP mode 5-824. Press “1” to start. NVRAM download: Shut power. Remove IC card cover. Plug flash memory card into controller slot. Turn on power. Do SP mode 5-825. Press “1” to start. Dipswitches I/O board: Dip switch 101: 1: Speed; on is 35cpm. off is 45 cpm. Is this how to create a 450 from a 350? 2: Jam detect; on is off. Off is on. 3: Service call generation: Disabled if on. Enabled if off. 4: Keep off. 5: Keep off. 6 & 7: Country. Both off is for Japan. 6 off, 7 on is Europe. 6 on, 7 off is North America. 8: Not used. Leave off. Controller board. Dipswitch 2: 1: IC card boot if on. System ROM boot if off. 2, 3, 4: No explanation given. Leave off.

Cross Reference Information on All Copiers Is Listed In The Front Of The 10th Edition. ©

2003 Knight Business Systems Ltd. 81 Buffalo Avenue, Medford, NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

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RICOH 3813 Equivalent Machines: Gestetner 2913Z, Savin 2013Z. PROFILE: Analog Speed: 13 copies per minute. RICOH CONSUMABLES SUPPLY

STATED YIELD

Toner: 885117 (215 grams; type 1105) ........................................6,000 copies Developer: 889855 (370 grams; type 3) .....................................45,000 copies Drum: A219 9510 .......................................................................45,000 copies Note: Drum and developer life may be 60,000.

Waste toner disposal: Waste toner is recycled. Drum removal and replacement: Lift toner bottle lock lever. Slide out toner bottle holder assembly. Lower transfer corona assembly. Remove one screw (might be thumb screw,) to release imaging unit. Slide unit out of machine. Remove charge corona (one screw.) Remove front plate (two screws,) gear and rear plate (two screws.) Lift out drum and replace with new one. After replacing drum, do SP93, clean optics. Set SP33 to default (0.) Then (assuming you already cleaned optics,) do SP48 and SP56. Cleaning blade: Perform steps above (image unit & charge corona removal.) Two screws to replace blade. Developer replacement and calibration: Remove imaging unit as described in “drum removal,” above. Service manual does not mention removing drum, but doing the following without doing so might be more trouble than it’s worth; I would remove drum first. Remove developer unit from imaging unit (one screw and one snap.) Empty old developer. Replace with new developer. After reassembling and reinstalling, run simulation 66. Ricoh has some procedures they call “Practical SP mode use.” Before doing SP 48, set SP 33 (bias) to default (0.) If developer and / or TD sensor is replaced, do SP 66. If drum is replaced do SP 93, SP 48, and SP 56. If ADS sensor is replaced do SP 56. Bias voltage: (-)200vdc. VRB on high voltage board. To compensate for drum wear, bias voltage is automatically increased by (-)20 volts, every 5,000 copies, up to 20K, at which time it does not change automatically, anymore. Grid voltage: (-)910vdc. VRG on high voltage board. Transfer voltage: (-)350vdc. VRT on high voltage board. When optics are cleaned, do SP 33, SP 48, and SP 56.

PARTS AND MAINTENANCE ITEMS PART DESCRIPTION PART NUMBER MAN LOC YIELD AC/DC power supply board ............. A298 5653... 47 9.............. ADF friction belt............................... A497 1170... ........ 80K orig. ADF transport belt ........................... A465 1127... ........ 80K orig. Bypass clutch .................................. G020 1114 .. 41 4.............. Bypass pickup roller ........................ G020 2721 .. 17 13...... 90K Bypass separator pad assembly ..... A190 2714... 21 19............ Bypass table assembly.................... A298 2700... 15................. Cassette assembly .......................... A245 2551... 13................. Cassette backstop........................... G020 2644 .. 13 20............ Cassette separator pad (2).............. G020 2645 .. 13 16...... 90K Charge corona assembly................. A190 2011... 33 2.............. Charge corona grid.......................... A190 2060... 31 3........ 90K Charge corona wire ......................... A190 2065... 31 4........ 60K Charge corona wire cleaner ............ A190 2070... 31 12...... 60K ©

PART DESCRIPTION PART NUMBER MAN LOC YIELD Developer relay board .....................A190 5145 ... 47 20 ............ Discharge plate unit.........................A190 3880 ... 39 22 ............ Drum................................................A219 9510 ... 33 16 ...... 90K Drum blade ......................................A190 3550 ... 33 20 ...... 90K Erase lamp ......................................A190 2030 ... 35 25 ............ Exit actuator.....................................A190 4455 ... 39 10 ............ Exit tray (piece on machine) ............A298 1201 ... 7 18.............. Exit tray wire ....................................A298 1202 ... 7 19.............. Exp lamp/scan unit??? ....................A298 1700 ... 23 19 ............ Exposure lamp thermal fuse ............A298 1807 ... 23 24 ............ Exposure thermistor ........................AW10 0027.. 23 7.............. Fan (2) .............................................A298 5238 ... 47 2.............. Fan (front)........................................AX64 0058... 45 2.............. Fuser cover......................................A190 4070 ... 39 11 ............

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RICOH 3813 PART DESCRIPTION PART NUMBER MAN LOC YIELD Fuser heat lamp...............................A219 4117 ... 39 12 ............ Fuser heat roller...............................A298 4081 ... 39 15 ...... 90K Fuser heat roller bushings (2) ..........A190 4086 ... 39 14 ............ Fuser heat roller gear ......................G020 4177... 37 16 ............ Fuser heat roller pawl springs (5) ....A190 4092 ... 39 5 .............. Fuser heat roller pawls (5) ...............A184 4072 ... 39 4 ...... 135K Fuser knob.......................................A190 4053 ... 39 2 .............. Fuser pressure roller........................A298 4082 ... 39 18 ...... 90K Fuser thermal fuse...........................A298 4123 ... 39 10 ............ Fuser thermistor...............................A190 4119 ... 39 8 .............. Fuser unit.........................................A298 4021 ... 39 ................. High voltage board...........................A298 5150 ... 45 5 .............. Imaging unit .....................................A298 2205 ... 33 ................. Imaging unit bushing (4) ..................A190 3125 ... 33 8 .............. Imaging unit drum blade ..................A190 3550 ... 33 20 ............ Imaging unit drum cylinder...............A219 9510 ... 33 16 ...... 90K Imaging unit gear (2)........................A190 3153 ... 33 6 .............. Imaging unit gear; 14t/24t ...............G020 3571... 33 19 ............ Imaging unit seal..............................A190 3128 ... 33 22 ............ Interlock switch ................................1204 2334 ... 37 103 .......... Lens assembly.................................A298 1682 ... 25 6 .............. Lens motor.......................................A190 1672 ... 29 1 .............. Main board.......................................B019 5100 ... 47 6 .............. Main motor.......................................A298 1111 ... 47 12 ............ Micro switch (right side) ...................1204 4666 ... 19 101 .......... Operation panel assembly ..............B019 1450 ... 11 ................. Operation panel board ....................A298 1464 ... 11 8 .............. Operation panel board (Savin).........A219 1477 ... 11 8 ..............

PART DESCRIPTION PART NUMBER MAN LOC YIELD Operation panel start button ...........A190 1452 ... 11 4 ............. Optics control board.........................A152 5120 ... 27 3 ............. Optics photo interrupter ...................AW02 0075.. 28 5 ............. Ozone filter (rear fan).......................A298 1157 ... 47 15 ...... 90K Paper empty actuator.......................G020 2581... 49 26 ........... Paper end sensor ............................A190 2772 ... 17 8 ............. Paper feed clutch.............................G020 1112... 43 1 ............. Paper feed pickup tires (2)...............G020 2555... 17 2 ........ 90K Paper feed vertical feed clutch.........A298 1139 ... 17 1 ............. Paper size push switch ....................A190 2620 ... 49 5 ............. Photo interrupter (exit & feed?)........AW02 0086.. 49 9 ............. Platen cover mat ..............................AA16 2067... 9 5 ............... Platen cover white sheet..................5448 2804.... 9 6 .......... 90K Platen glass .....................................AC01 2042... 7 13 ............. Power switch....................................A190 5222 ... 47 4 ............. Quenching lamp...............................A190 2020 ... 35 21 ........... Registration area friction pad ...........G020 2716... 21 18 ...... 90K Registration clutch ...........................G020 1115... 41 18 ........... Registration roller; lower ..................A190 2740 ... 21 8 ............. Registration roller; upper..................A298 2741 ... 21 11 ........... Registration switch assembly...........A190 2771 ... 17 5 ............. Scan home sensor ...........................AW02 0075.. 23 4 ............. Scan motor ......................................A271 5205 ... 27 19 ........... Toner density sensor .......................A184 2455 ... 33 15 ........... Toner motor .....................................A298 3381 ... 49 30 ........... Toner supply unit .............................A219 3030 ... 31 ................ Transfer corona wire ........................A190 3866 ... 39 24 ...... 90K Transfer/separator corona assembly ...A190 3851 ... 41 20 ...........

DIAGNOSTICS AND SIMULATIONS TROUBLE CODES U1: Right side open. U2: No key counter. U4: Sorter not latched or not closed. U6: Developer unit not in place. E11: Exposure lamp problem. E12: Exposure lamp problem. E13: Zero cross. Main board or power supply board. E14: Zero cross. Main board or power supply board. E21: Scan home problem. E22: Scan home problem. E28: Lens home problem. E28: Lens home sensor. E29: Lens home problem.

E2A: 4th & 5th mirror home problem. E2B: 4th & 5th mirror home problem. Fuse 2 on AC/DC board. E40: Optics thermistor. E42: Bad transfer corona or HVT. E52: Low fuser temperature. E53: High fuser temperature. E54: Fuser lamp on too long. E55: Fuser thermistor open. Note: Fuser codes must be cleared with SP97. E96: Bad main power switch. Auto image density LED or manual id LED flashing. Toner density problem.

Cross Reference Information on All Copiers Is Listed In The Front Of The 10th Edition.

©

2003 Knight Business Systems Ltd. 81 Buffalo Avenue, Medford, NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

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RICOH 3813 SIMULATIONS SERVICE PROGRAM MODES (SP MODES) User mode procedure (UP): Press Clear Modes key and then press and hold the Clear/Stop key for 3 seconds. Use the number keys to choose the user program. The counter will flash and “.” will display. Pressing the auto density key will lock you into the program number flashing in the display. Some service modes are also user modes. Here is the quick description and cross reference. UP SP Description UP SP Description 1.......... 34........ Image density 5 ..........14 ........ Auto shut off time 2.......... 17........ Narrow paper 6 ..........38 ........ Toner density 3.......... 15........ Energy saver reset time 7 ..........16 ........ Count up or count down 4.......... 78........ Energy saver on/off Service mode procedure: Press Clear Modes key. Press 1 key, 0 key, 7 key. Then press and hold the Clear/Stop key for 3 seconds or more. The “1” will start to flash in the display, and a “.” will display in the top left of the display. Auto image density indicator will flash and magnification ratio will turn off. Pressing the auto density key will lock you into the number of the code in the display. To change a value within a code, use the number keys. Then press Auto Image Density key to lock in. Mode Operation 4: Free run and forced start, even with cold fuser. 5: Free run with exposure lamp off. 6: Shuts misfeed detect for troubleshooting purposes. 7: Free run. 8: Inputs. These are switch and sensor signals to the main board from the machine. After entering SP mode 8. You might have to press auto image density key, or the “Recall/Enter” key (which is a diamond with a symbol inside it.) Enter the input number you want. Press “Recall/Enter” again (maybe.) Enter a number of copies and press “print” and watch the display. I believe that as each sensor is actuated the display will change from 0 to 1 or 1 to 0. If you manually actuate each sensor or switch, the display will clearly show a "1" or "0". Input: Sensor Input: Sensor 14: Mirror home sensor 1: Registration (paper feed) sensor. 16: Sorter paper detect sensor. 2: Exit. 17: Sorter wheel sensor. 3: Bypass feed or paper empty. 4: 1st paper end. 18: Sorter bin home. 8: High voltage short if 1. 19: Sorter interlock. 9: Power: 120 or 230. 20: ADF installed or not. 10: Right side door. 21: ADF open/close. 12: Scan home sensor. 22: Key counter. 9 Outputs: These are tests of components. Using the number keys, enter the output that you want to use. Press "Start" to execute. Press “Clear/Stop” to stop. Output: Component Output: Component 1: Main motor, cleaning lamp and exhaust fan. 12: Toner motor in reverse. 2: Charge corona. 14: Sorter motor. 3: Transfer corona. 15: Sorter bins up. 4: Discharge plate. 16: Sorter bins down. 5: Bias voltage. 17: Registration clutch. 6: Erase lamp 18: Bypass clutch. 7: Machine main switch relay (machine shut off.) 19: Paper feed roller clutch. 8: Exhaust fan at high speed. 21: Relay roller clutch. 9: Optics fan. 23: Total counter. 10: Exposure lamp & fan. 24: Key counter. 11: Toner motor. ©

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RICOH 3813 Simulations - continued 10: Scanner free run. 11: Lights up display. 14: Auto shut off timing. 0 is 30 minutes. 1 is 15. 2 is 60. 3 is 90. 4 is 120. 15: Auto reset time. 0 is 1 minute. 1 is 3 minute. 2 is no auto reset. 16: Count up if 0. Count down if 1. 17: Select narrow paper in bypass if set to 1. 18: Japan only. Auto feed station shift. 19: Auto document size priority if set to 0. If set to 1, manual. 22: SADF shut off time of 5 seconds if set to 0. 60 seconds if set to 1. 24: Edge void adjustment during document feed use if set to 0. 28: Will automatically select the sorter if sorter and document feeder are installed and if more than 1 original is placed on the ADF and more than 1 copy is selected, if set to 1. 29: Fuser temperature control is on/off if set to 0. Phase control if set to 1. 30: Toner feeding mode Machine can be in either fixed (drop rate, regardless of how much toner is needed) or detect mode (monitors toner usage and keeps it at a certain density). Auto detect mode is 0. 0 is default. 1 is target sensor voltage set in SP53. 2 is detect mode using initial toner density setting. 3 is detect mode using toner density sensor setting from SP53. Fixed mode is obtained by setting to 4. 31: In detect (automatic) mode, the larger the number, the longer the toner motor will turn. 4 is the default. Range is 0-50. 32: In fixed toner feed mode, the toner ratio will be 3.5% if set to 0. 7% if 1. 15% if 2. 30% if 3. 45% if 4. 60% if 5. Will run constantly if 6. Will not feed at all if 7. 33: Developer bias. 0 is normal (Vo). 1 is darkest (40 volts higher). 2 is darker +-20 volts). 3 is lighter (20volts). 4 is lightest (-40 volts). 5 is highest (-60 volts). For manual image density. 34: Image density in ADS. 0 is normal. 1 is lighter (40volts). 2 is darker (+40). 3 is lightest (-40). 4 is darkest (+40). 35: Toner motor on time, near end toner condition. 10 seconds X number entered (1-10 seconds, etc.) 36: Toner density sensor sensitivity. Default is 15, and should be left there. 37: Alpha correction. Default is 3 (.02 volts per 1000 copies.) 38: Changes toner supply amount and bias voltage. 0 is normal. 1 is darker. 2 is lighter. 3 is dark. 4 is light. 5 is darkest. 6 is lightest. 41: Lead edge void adjustment. Default is 8. ©

42: Registration adjustment. Default is 8. 43: Lead edge to trail edge magnification. 44: Side to side magnification. 45: Paper buckle at registration roller. 46: Paper buckle at registration roller with A5 paper. 47: Focus (4th & 5th mirror). 48: Exposure adjustment. Only do after cleaning optics. Range is 100-194 for 120 volt machines. 100-180 for 230 volt. Default is 140, in either case. You are supposed to set SP mode 33 to its normal setting, and then adjust the exposure with a test pattern. You are then expected to go to SP mode 56 and adjust the ADS reference voltage. 49: Fuser temperature during copying. Standard is 190 50: Fuser temperature adjustment, during warm-up. 51: Exposure lamp voltage display. Multiply X 2 for the actual voltage. 52: Display fuser temperature. 53: Toner sensor target control adjustment. If SP30 is set to 1 or 3, this is the value that is used. Default is 97. 54: Toner sensor adjustment. Occurs automatically, and should not be changed. Default is 149. 55: Toner sensor output display. 56: ADS adjustment. Cover glass with white paper. Select 56. Adjust VR101, on main board, to 2.5 volts. 57: Displays ADS output voltage. 59: Display optics temperature. 60: Factory drum potential with paper. 61: Factory drum potential without paper. 62: VL correction interval. Exposure lamp intensity will increase, as follows. 0 is 1 volt per 8,000 copies. 1 is 1 volt per 6,000 copies. 2 is 1 volt per 4,000 copies. 3 is 1 volt per 2,000 copies. 4 is 1 volt per 1,000 copies. If set to 5, there is no voltage change 63: To add toner if machine became undertoned. If set to 0, will add for 6 seconds. If set to 1, will add for 3 seconds. 64: Vr correction value of 0, Should not be changed. 66: Developer calibration. Press auto image density key. Machine will now run for approximately one minute and set up developer. 67: Displays toner density sensor initial setting. 68: VL2 correction selected by entering 0. Do not change. st

69: Reads number of copies on drum. 1 three digits will display. Press “.” To see last 3 digits. 70: Enable user code mode. Must cut JP101 jumper on main board. Enter 3-digit user code. Will display U2 if no user code entered. 71: Sorter. 0 is no sorter. 1 is sorter mode 1. 72: Register user numbers. 73: User code counter display.

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RICOH 3813 Simulations - continued 74: Paper sizes. “*” on paper size must be selected. 0 is * universal. 1 is A3. 2 is * Universal. 3 is B4. 4 is A4. 5 is A4R. 6 is B5. 7 is B5R. 8 is A5. 9 is B6. 13 is DLT. 14 is legal. 15 is LT. 16 is letter. 17 is HLT. 19 is folio. 27 is 8k. 28 is 16k sideways. 29 is 16k lengthwise. 76: Sort bin stack limit if set to 1. No limit if 0. 77: Factory simulation. No explanation available. 78: Auto energy saver mode if 1. 81: Factory initialization. 82: Factory data setting. 83: Factory adjustment. 88: Total copies. Press “.” to see last three digits. 90: Factory counter clear. 92: User code counter clear. 93: Reset drum residual voltage counter. Press 1 key and then press "Exposure darken" and "Auto image" keys simultaneously. 94: Resets exposure lamp readings and counter. Theoretically occurs automatically after SP48 is done. Use same procedure as 93. 95: Same explanation and procedure as 94. 96: Toner end condition cancellation, by pressing auto image density key. 97: Resets E52 – E56 fuser trouble codes. 98: Clear total count. Use same procedure as 93. 99: Memory clear. Clears all counters and sets all things to factory default Same procedure as 93. After doing this, you should go back and check or readjust SP modes, 41, 42, 43, 44, 47, and 48. You should also do SP66 (developer calibration). 100: Count of copies from bypass. Press “.” key to see last three digits. 101: Copies from cassette. Same as 100. 106: Number of originals run through the ADF. Press “.” to see last three digits. 130: Number of trouble codes that have occurred. Press “.” to see last three digits. 131: Number of misfeeds by type. Same as 130. Document Feeder Information (model 662) Dipswitch 1. Standard is all 4 switches off. If 1 & 4 are on, ADF will free run. If 3 & 4 are on. Solenoids will test. If 1, 2, and 4 are on, motor will test. If all are on, display will light. VR1 adjusts ADF registration.

Cross Reference Information on All Copiers Is Listed In The Front Of The 10th Edition.

©

2003 Knight Business Systems Ltd. 81 Buffalo Avenue, Medford, NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

198

INTRAVIA’S SERVICE GUIDE TO COPIERS TENTH EDITION

RICOH 7650 / 7660 / 7670 Equivalent Machines: 7650: Gestetner 2651, Savin 9500. 7660: Gestetner 2760, Savin 9600. 7670: Gestetner 2770, Savin 9700 Profile: Analog Speed: 50 / 60 / 70 copies per minute CONSUMABLES SUPPLY

DESIGNATION (RICOH)

STATED YIELD

Toner type 710: 1140 grams................. 889851 ........................38,000 copies Developer type 1 or 9: 1000 grams....... 887797 ......................120,000 copies Drum: ................................................... ..................................360,000 copies

ACCESSORIES Accessory

Model

Document feeder; dual job (DF62)....................................A610 Document handler; re-circulating (DH500) .......................A607 3500-sheet LCT (RT34)....................................................A609

Accessory

Model

Finisher (SR900)...............................................................A608 Sorter-stapler (ST28) ........................................................A606 Sorter-stapler with punch (ST28P)....................................A606

Developer replacement & calibration: Open front door, remove shutter cover and inner shutter cover (1 screw.) Open toner bottle holder, by pushing bracket to right while lowering shutter lever. Close hopper cap. Remove drum plate screw (top.) Remove drum knob and drum plate. Unplug two connectors and slide out developer unit. Be sure to hold developer unit towards right while sliding out to avoid scratching drum. Remove toner hopper/cover (two screws) and empty developer unit. Service manual say to turn the paddle know counterclockwise only (as viewed from that end of the unit.) Replace developer and reassemble. Developer calibration: SP mode. Press “Clear modes.” Press “1” “0” “7” Press and hold clear/stop key for three seconds. Touch "SP adjustment." Enter SP mode 1, page 1 and select “Developer initial setting.” Touch "Start" key in screen. When it finishes, press "Index." Then press “quit.” Drum replacement: Remove developer unit (described above.) Lower transfer assembly. Slide out drum unit. Remove two screws on top to access drum. Protect drum from light by closing its shutter. Remove two screws on top, front and rear. Replace drum. When reinstalling drum, open shutter. You might have to hold drum blade release knob on front of cleaner unit. Perform process control setting (Service mode SP1, page 1; process control.) Copy Quality adjustment: Go to User Tool mode. Press “clear modes.” Press and hold “Clear/stop” key for three seconds. Press “Set operation modes.” Press “Next.” Set "image density level." There are 5 steps (choices.) Press the key that looks like a slide. Press “Enter” key (#). Press “Menu.” Press “exit” to exit. Make test copy. Waste Toner: Waste toner is sent to a waste bottle located in front. Empty bottle and reinstall to reset (with power on.) Total copies: Go to “User Program Mode,” by pressing “clear modes,” and by then holding “clear/stop” for three seconds. Select “7” for copy count. There is also a mechanical counter on the machine.

PARTS AND MAINTENANCE ITEMS PART DESCRIPTION PART NUMBER MAN LOC A607 Document handler 1st pickup roller (2 1/2 moons on shaft) ........................A607 1024 ......... 7 23 A607 Document handler 2nd pickup roller (2 1/2 moons on shaft) ........................A607 1027 ......... 7 15 A607 Document handler belt drive motor .... AX06 0082....... 25 39 A607 Document handler main board ......A607 5500 ....... 25 26 A607 Document handler motor (cylindrical; horizontal) ........................AX05 0096....... 17 32 A607 Document handler motor (cylindrical; horizontal) ........................AX06 0091......... 25 1 ©

PART DESCRIPTION PART NUMBER MAN LOC A607 Document handler motor (cylindrical; horizontal).........................AX06 0121....... 25 16 A607 Document handler photo interrupter (2) .5216 5245 ......... 7 12 A607 Document handler photo interrupter (4) .AW02 0075........ 11 9 A607 Document handler photo sensor (2)......AW01 0070........ 9 19 A607 Document handler photo sensor (4)......AW01 0066........ 11 3 A607 Document handler right side belts (4 per set)............................................A499 9501 ....... 21 10 A607 Document handler separation belt set (3 belts in set)......................................A499 9500 ......... 9 33

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RICOH 7650 / 7660 / 7670 PART DESCRIPTION PART NUMBER MAN LOC A607 Document handler separation clutch . A607 1221........... 7 4 A607 Document handler separation roller (ribbed) ............................................... A378 1211........... 7 2 A607 Document handler transport belt ... A497 1125......... 13 1 A609 LCT actuator ................................. A380 1293......... 7 15 A609 LCT micro switch........................... 1204 0192 ....... 7 103 A609 LCT micro switch........................... 1204 1148 ....... 7 104 A609 LCT micro switch........................... 1204 2136 ....... 7 105 A609 LCT motor ..................................... AX04 0091 ........ 7 36 A609 LCT optical sensor assembly ........ AW01 0064 ....... 7 25 A609 LCT photo interrupter .................... AW02 0012 ....... 7 17 A609 LCT photo interrupter .................... AW02 0021 ....... 11 6 A609 LCT photo sensor (2) .................... AW01 027 ........... 7 9 A609 LCT photo sensor assembly (with actuator) ..................................... AW02 038 ....... 13 10 A610 Document feeder main board........ A610 5500....... 16 14 A610 Document feeder motor (cylindrical, horizontal in electrical section)............ AX06 0121 ...... 16 13 A610 Document feeder photo interrupter (6; orig feed sensor is 1) ..................... AW02 0021 ....... 9 25 A610 Document feeder photo sensor (4) AW01 0066 ....... 9 22 A610 Document feeder separation belt motor (cylindrical)......................... AX06 0121 ........ 7 23 A610 Document feeder separation belt motor (square) ............................. A610 1139......... 7 22 A610 Document feeder separation belt rollers (2)...................................... A610 1477........... 9 5 A610 Document feeder separation belts (2) A610 1485........... 9 9 A610 Document feeder transport belt..... A376 2196......... 13 7 A610 Document feeder transport belt motor AX06 0082 ...... 17 28 AC drive board (120V)............................ A097 5175....... 95 17 AC drive board (230V)............................ A175 7580....... 95 17 Auto response sensor ............................ A096 5310......... 13 9 Bypass paper size switch ....................... A096 5335....... 55 13 Bypass push switch................................ AW50 0012 ....... 55 4 Bypass tray assembly ............................ A176 2810......... 55 7 Charge corona assembly........................ AD00 4069 ...... 61 16 Charge corona grid................................. A096 2057....... 61 33 Charge corona wire ................................ AD02 0053 ...... 61 34 Circuit breaker; 10A................................ 1107 0473 ..... 99 106 Circuit breaker; 8A.................................. 1107 0866 ..... 99 106 DC power supply (120V) ........................ AZ24 0033 ...... 99 14 DC power supply (230V) ........................ AZ24 0036 ...... 99 14 Density sensor board (optics area)......... A176 1733....... 25 23 Developer bushing (2) ............................ AA08 0152 ........ 69 6 Developer bushing (4) ............................ AA08 0150 ........ 69 2 Developer filter ....................................... AA01 2060 ...... 69 15 Developer gear; 17t (2) .......................... AB01 3791 ...... 69 36 Developer gear; 18t................................ AB01 3786 ...... 69 35 Developer gear; 23t................................ AB01 3788 ...... 69 34 Developer gear; 25t................................ AB01 3790 ...... 69 31 Developer gear; 34t................................ AB01 3783 ...... 69 32 Developer gear; 43t................................ AB01 3785 ........ 69 3 Developer magnetic roller; lower ............ AD03 1248 ...... 69 20 ©

PART DESCRIPTION PART NUMBER MAN LOC Developer mag roller; upper ................... AD03 1297 ...... 69 19 Developer motor (7650).......................... A175 5305......... 89 1 Developer motor (7660/7670)................. A176 5305......... 89 1 Developer unit ........................................ A176 3050............ 69 Drive motor assembly (round; 7660/7670) .. A097 5306....... 89 16 Drive motor assembly (square; 7650)..... A175 5307....... 89 16 Drum....................................................... A096 9510......... 63 1 Drum cleaning blade............................... A176 3582......... 63 8 Drum cleaning brush .............................. AD04 2032 ...... 63 17 Drum separator pawls (2) ....................... AD02 5018 ...... 63 36 Drum unit (7650/7660)............................ A176 2251......... 61 1 Drum unit (7670)..................................... A177 2251......... 61 1 Drum unit high voltage board.................. AZ30 0043......... 61 6 Drum unit potential sensor...................... AW33 0003 ..... 61 12 Drum unit quenching lamp...................... A096 5320....... 61 10 Drum unit; lower (includes everything except drum cylinder).......................... A175 3510......... 63 2 Duplex clutch .......................................... AA08 3005 ...... 85 18 Duplex jogger motor ............................... AX05 0061 ...... 85 14 Duplex paper end sensor assembly ....... AW01 0050 ..... 83 49 Duplex paper sensor .............................. AW02 0059 ..... 83 42 Duplex paper sensor .............................. AW02 0059 ..... 85 23 Duplex photo interrupter ......................... AW02 0056 ..... 85 38 Duplex pickup belt .................................. AA04 2008 ...... 81 20 Duplex pickup roller ................................ AF02 0296....... 85 21 Duplex separation clutch ........................ AX20 0092 ...... 85 33 Duplex separation roller.......................... AF03 2024....... 85 19 Duplex transport clutch........................... AX20 0091 ...... 85 39 Dust protect filter (7670) ......................... A176 1384....... 13 53 Erase lamp ............................................. A096 5210......... 61 3 Exposure lamp (7650) ............................ AX52 0016 ........ 27 7 Exposure lamp (7660/7670) ................... AX52 0030 ........ 27 7 Exposure lamp harness .......................... A096 5477....... 27 11 Exposure lamp thermal switch................ AW11 0011 ..... 27 23 Fan (7650) .............................................. AX64 0072 ...... 19 37 Fan (7660/7670) ..................................... A097 5553....... 19 36 Fan (box fan; 7660/7670) ....................... AX64 0045 ...... 95 25 Fan (box fan; 7660/7670) ....................... AX64 0049 ...... 95 19 Fuser cleaning roller; lower .................... A097 4242....... 75 42 Fuser drive gear; 49t .............................. AB01 3792 ...... 75 32 Fuser exit assembly................................ A096 4041............ 73 Fuser gear; 31t ....................................... AB01 7357 ...... 75 33 Fuser heat lamp (2; 120V) ...................... AX43 0021 ...... 75 21 Fuser heat lamp (2; 230V) ...................... AX43 0034 ...... 75 21 Fuser heat roller ..................................... AE01 1042 ...... 75 22 Fuser heat roller bearings (2) ................. AE03 0017 ........ 75 8 Fuser heat roller bushings (heat sleeves; 2) AE03 2014 ........ 75 7 Fuser oil supply cleaner blade ................ A176 4150....... 75 37 Fuser oil supply cleaner roller (thin)........ AE04 2020 ...... 75 46 Fuser oil supply roller (thick)................... AE04 0016 ...... 75 45 Fuser oil supply unit................................ A176 4082....... 75 52 Fuser pressure roller .............................. AE02 0059 ...... 75 23 Fuser pressure roller bearings (2) .......... AE03 0018 ........ 75 4

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RICOH 7650 / 7660 / 7670 PART DESCRIPTION PART NUMBER MAN LOC Fuser pressure roller cleaning roller .......AE04 2023....... 75 40 Fuser separator pawls (set of 5) .............A096 9500 ....... 73 15 Fuser thermistor......................................A176 4224 ....... 75 15 Fuser thermal switch...............................A097 4225 ....... 75 14 Fuser unit (120V) ....................................A175 4021 ............ 75 Fuser unit (7650; 230V) ..........................A175 4026 ............ 75 Fuser unit (7660/7670; 230V) .................A176 4026 ............ 75 High voltage board..................................AZ30 0044....... 95 28 ID sensor board ......................................A096 5220 ....... 63 38 Inverter duplex entrance sensor assembly..AW02 0064...... 77 19 Inverter entrance sensor assembly.........AW02 0060...... 77 16 Inverter exit sensor assembly .................AW02 0057........ 77 9 Inverter/exit section sensor assembly.....AW02 0008........ 79 4 LCT motor...............................................AX06 0130......... 47 2 LCT photo interrupter with actuator ........AW02 0008...... 49 12 LCT push switch .....................................A079 5794 ....... 47 20 Lens assembly........................................A096 1760 ....... 31 10 Lens motor..............................................AX04 0094......... 31 1 Lens photo interrupter.............................AW02 0061...... 31 22 Main board (120V) ..................................A175 5112 ....... 95 21 Main board (230V) ..................................A175 5115 ....... 95 21 Main motor (7650) ..................................AX06 0125....... 87 33 Main motor (7660/7670) .........................AX06 0127....... 87 33 Operation panel assembly (Ricoh)..........A176 1462 ....... 13 13 Operation panel assembly (Savin)..........A176-7910....... 13 13 Operation panel board ............................A175 7560 ....... 23 19 Operation panel start button ...................A176 1491 ....... 23 11 Optics board (7650) ................................A175 5148 ......... 95 1 Optics board (7660) ................................A176 5149 ......... 95 1 Optics board (7670) ................................A177 5140 ......... 95 1 Optics fan ..............................................A176 2110 ....... 95 12 Optics fan (mounted at an angle)............AX64 0073....... 37 19 Optics thermistor.....................................AW10 0022........ 25 9 Original sensor assembly .......................AW01 0035...... 33 13 Original sensor assembly .......................AW01 0035...... 33 26 Original sensor assembly .......................AW01 0047...... 25 24 Ozone filter .............................................A096 2103 ......... 15 1 Paper bank drive 1 drive motor...............A096 5308 ....... 91 28 Paper bank drive 1 photo interrupter ......AW02 0056...... 91 13 Paper bank drive 1 push switch ..............AW50 0012...... 91 11 Paper bank drive 1 toner collection motor ...A096 5330 ......... 91 8 Paper bank drive 2 lift motors (4)............AX04 0063....... 93 10 Paper bank drive 2 photo interrupter (2) .AW02 0056........ 93 5 Paper bank drive 2 push switch (1).........AW50 0010...... 93 17 Paper bank drive 2 push switch (2).........AW50 0012...... 93 22 Paper feed 1 registration area paper feed roller ..................................AF03 1021....... 57 35 Paper feed 1 registration clutch ..............AX21 0036....... 57 15 Paper feed 1 registration photo interrupter ....AW02 0056...... 57 19 Paper feed 1 registration roller; lower .....AF02 0242....... 57 10 Paper feed 1 registration roller; upper ....AF02 0255......... 57 9 Paper feed 1 registration sensor board...A096 5200 ......... 57 6 Paper feed 2 photo interrupter ................AW02 0056...... 59 44 ©

PART DESCRIPTION PART NUMBER MAN LOC Paper feed 2 photo interrupter (with actuator)..AW02 0058...... 59 35 Paper feed 2 separation roller.................AF03 2021 ....... 59 30 Paper feed board (7650).........................A095 5187 ......... 99 2 Paper feed board (7660/7670)................A096 7452 ......... 99 2 Paper feed motor ....................................A096 5307 ......... 89 2 Paper feed unit clutch (3)........................AX21 0037....... 51 51 Paper feed unit paper end actuator (3) ...A096 6344 ....... 51 46 Paper feed unit paper feed roller (3) .......AF03 1022 ....... 51 40 Paper feed unit photo interrupter (3) .......AW02 0056...... 51 44 Paper feed unit photo interrupter (3) .......AW02 0061...... 51 13 Paper feed unit pickup roller (3)..............AF03 0020 ....... 51 39 Paper feed unit separation rollers (3)......AF03 2023 ......... 51 8 Paper feed unit: 1st, 2nd, 4th..................A176 6200 ............ 51 Paper feed unit: 3rd ................................A176 6379 ............ 51 Paper tray ...............................................A175 6513 ....... 45 17 Paper tray backstop ................................AF01 7017 ......... 45 6 Platen cover photo interrupter.................AW02 0067...... 21 12 Platen cover white mat............................AA16 2053......... 21 2 Power switch...........................................1204 2421 ..... 17 105 Pre-transfer lamp ....................................A096 5315 ....... 63 30 Push switch (interlock?) ..........................1204 2421 ..... 17 110 Scan area photo interrupter ....................AW02 0061...... 33 22 Scan home actuator................................A177 1857 ......... 27 9 Scan home sensor ..................................AW02 0062...... 29 14 Scan motor .............................................AX05 0105....... 33 12 Scan motor .............................................AX05 0106....... 29 13 Scan motor (7650/7660;cylindrical, horizontal) AX07 0008....... 35 22 Scan motor (7670;cylindrical, horizontal) ...AX07 0012....... 35 22 Scan photo interrupter ............................AW02 0056...... 35 30 Scan squirrel-cage fan ............................AX65 0019......... 37 8 Scan squirrel-cage fan filter ....................A097 1727 ......... 37 9 SR900/A608 Finisher casters (4) ............AH01 2010 ........ 25 7 SR900/A608 Finisher electrical section photo interrupter ..................................AW02 0012...... 23 24 SR900/A608 Finisher exit section sensor .....A010 5700 ....... 17 27 SR900/A608 Finisher exit section photo interrupter (2).............................AW02 0006........ 17 6 SR900/A608 Finisher exit section upper sensor actuator .........................A379 1225 ......... 17 1 SR900/A608 Finisher lower frame photo interrupter with actuator.............AW02 0049........ 25 8 SR900/A608 Finisher main board...........A608 5100 ......... 23 2 SR900/A608 Finisher main motor assembly ..A379 1610 ......... 21 6 SR900/A608 Finisher motor (electrical section; cylindrical, vertical) AX05 0055....... 23 10 SR900/A608 Finisher motor (electrical section; square, horizontal) .AX05 0057....... 23 15 SR900/A608 Finisher safety switch actuatorA353 4311 ........... 5 9 SR900/A608 Finisher shift tray motor .....AX05 0055....... 19 25 SR900/A608 Finisher shift tray photo interrupter with actuator ........................................AW02 0049...... 19 26 SR900/A608 Finisher stapler section (cylindrical, horizontal).........................AX05 0096....... 13 36

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RICOH 7650 / 7660 / 7670 PART DESCRIPTION PART NUMBER MAN LOC SR900/A608 Finisher stapler section motor (2 square; one vertical and one horizontal) . AX05 0095 ...... 13 22 SR900/A608 Finisher stapler section photo interrupter ................................. AW02 0012 ..... 11 17 SR900/A608 Finisher stapler section photo interrupter (2) ............................ AW02 0006 ..... 13 34 SR900/A608 Finisher transport section photo interrupter with actuator ............ AW02 0049 ......... 9 3 ST28/A606 Sorter/stapler (cylindrical, horizontal) ........................ AX04 0053 ...... 11 32 ST28/A606 Sorter/stapler bin assembly . A606 3510......... 5 16 ST28/A606 Sorter/stapler motor (round, on board or plate) ................... AX05 0098 ...... 11 15 ST28/A606 Sorter/stapler motor (square, horizontal) ............................. AX05 0057 ........ 11 9 ST28/A606 Sorter/stapler photo interrupter AW02 0088 ..... 21 16 ST28/A606 Sorter/stapler photo interrupter (4)AW02 0075 ....... 9 15 ST28/A606 Sorter/stapler punch unit (2-hole). A377 7110....... 23 20 ST28/A606 Sorter/stapler punch unit (3-hole)..A606 7115....... 23 20 ST28/A606 Sorter/stapler punch unit motor.. AX05 0097 ...... 23 13 ST28/A606 Sorter/stapler punch unit photo interrupter ................................. AW02 0075 ..... 23 10 ST28/A606 Sorter/stapler punch unit photo sensor ....................................... AW01 0070 ....... 23 5 ST28/A606 Sorter/stapler stapler drive section motor (square, horizontal) ............................. AX05 0100 ...... 15 11 ST28/A606 Sorter/stapler stapler drive section motor (square, vertical) ................................. AX06 0081 ...... 15 32

PART DESCRIPTION PART NUMBER MAN LOC ST28/A606 Sorter/stapler stapler motor (square, vertical) ................................. AX05 0057 ........ 7 29 ST28/A606 Sorter/stapler stapler photo interrupter (2) ............................ AW02 0022 ....... 7 31 ST28/A606 Sorter/stapler transport section photo interrupter with actuator(2) ........ AW02 0049 ..... 17 19 ST28/A606 Sorter/stapler transport section photo sensor ........................... AW02 0087 ....... 17 8 Tandem tray assembly (7660/7670) ....... A176 6601............ 39 Tandem tray motor (7660/7670) ............. A096 5300....... 39 24 Tandem tray motor (7660/7670) ............. A096 5301......... 41 7 Tandem tray photo interrupter (2) (7660/7670) ................................... AW02 0008 ..... 39 20 Tandem tray photo interrupter (4) (7660/7670) ............................AW02 0056.. 39 18, 41 13 Toner density sensor (in developer unit) AW23 0006 ..... 69 24 Toner end sensor (in toner supply unit) .. AW31 0003 ....... 67 2 Toner motor ............................................ A096 5325....... 65 30 Toner supply unit (does not include motor) . A097 3150......... 67 1 Transfer belt ........................................... A096 3852......... 71 3 Transfer belt cleaning blade ................... A096 3938....... 71 28 Transfer belt housing.............................. A096 3924....... 71 31 Transfer bias roller.................................. A096 3870......... 71 9 Transfer unit high voltage board ............. AZ30 0045....... 71 26 Transport unit lever................................. A096 3960....... 15 25 Universal tray assembly ......................... A176 6511............ 43 Vertical transport micro switch................ 1204 2355 ..... 53 102 Waste toner bottle .................................. AA03 2020 ...... 53 28

ERROR CODES Some error codes will allow the machine to continue to operate. More severe codes will stop the machine, but will be reset by turning power off and back on again. Some codes will disable only that part of the machine, but will allow it to otherwise operate. reset procedure: Enter “SP Mode.” Turn power off and then back on again to reset. If a trouble code occurs while in SP mode, it will not display. You will not be able to exit by touching quit. To confirm this situation, enter “Copy in SP mode.” The Service call number will display. There are no codes listed in service manual for operator problems. Presumably, machine will display a graphic printed message on LCD. 192: High scan motor temperature. 101: Exposure lamp, exposure thermal switch, triac, optics board. 302: Charge corona, HVT problem. 103: Power problem. 303: Charge wire cleaner motor problem. 104: Exposure lamp problem. Main relay, optics board, or 341: Developer motor lockup. communication between main board and optics board. 342: Toner collection motor problem. 120: Scan home problem; sensor, motor, board. 343: Toner collector bottle out of position. 121: Scan home problem; sensor, motor, board. 351: Vsg problem. Should be 4.2 or less. ID sensor or 125: Scanning too slow. main board. 126: Scanning too fast. 352: TD (toner density) sensor problem or bad toner mix. 127: Scan motor or optics board. 353: Vsp problem. Image density sensor, drum, hvt, developer bias. 140 & 141: Lens vertical home sensor. 354: Vsp problem. Image density sensor bad or just dirty, 142 & 143: Lens horizontal home sensor. drum, blace, hvt, developer bias, dirty charge 144 & 145: 3rd scan home sensor problem. corona, bad discharge (quenching) lamp, bad 146: Lens motor, optics board or 3rd scan motor problem. erase lamp. 190: Optics thermistor. 355: Vtd problem. Toner density sensor or undertoned. 191: Scan motor thermistor. ©

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RICOH 7650 / 7660 / 7670 Error Codes - continued 356: Vtd problem. Toner density sensor or overtoned. 357: Vsp problem. Dirty image density sensor, bad sensor or bad drum. 358: Vsp problem. Image density sensor, drum, toner spray. 361: Incomplete drum potential sensor calibration. Drum sensor, drum shaft not grounded, bad drum, bad charge corona. 364: Vd out of specs. Drum, drum potential sensor, charge corona. 365: Vl out of specs. Dirty optics, bad drum, drum potential sensor, charge corona. 366: Vr out of specs. Drum or drum ground. 402: Transfer belt, power pack or contact. 440: Main motor locked. 442: Drum thermistor open. 500: Bypass motor locked. 501: Paper feed motor locked. 502: 1st tray lift problem. 503: 2nd tray lift problem. 504: 3rd tray lift problem. 506: 3.5K LCT paper tray motor problem. 507: 3.5K LCT paper tray motor locked. 508: Tandem rear fence drive motor problem. 510 & 511: Tandem side fence home sensor problem. 520: Duplex/fuser drive motor. 522 & 523: Duplex jogger home problem. 541: Fuser thermistor or optics board. 542: Fuser temperature too low. Lamp, thermistor, AC driver. 543: Fuser temperature too high. Thermistor, main board. 544: Fuser temperature too high. AC driver, optics board, main board, connection. 545 & 546: Fuser temperature too low. Fuser thermistor, AC drive board, fuser lamp, main board or optics board.

547: Fuser lamp stays on. AC drive board. 548: Fuser temp is unstable. AC drive board, thermistor. 600: Communication problem between main board & operation panel. 601: Communication problem between main board & optics board. 603: Main board problem. 620: Communication problem between main board and document feeder. 621: Communication problem between main board & Staple/sorter. 700: DJF (dual job feeder = document feeder) feed in motor problem. 701: DJF transport belt motor problem. 702: DJF feed out motor problem. 703: DJF inverter problem. 730: Staple/sorter main motor problem. 731: Staple/sorter bin drive motor problem. 732: Staple/sorter tray shift motor. 733: Staple/sorter lift motor/stack height sensor. 735: Staple/sorter jogger motor problem. 737: Staple/sorter gripper motor problem. 738: Staple/sorter staple home problem. 740: Staple/sorter drive motor problem. 741: Staple/sorter bin rear plate motor problem. 742: Staple/sorter stack feed out motor problem. 743: Staple/sorter punch motor problem. 744: Staple/sorter staple jam release problem. 745: Staple/sorter grip unit motor problem. 900 & 901: Mechanical counter. 940: Main switch problem or main board.

Full used toner bottle: With main power switch ON, remove waste toner bottle and empty. Reinstall and close front doors. SIMULATIONS USER PROGRAM MODE: Customer adjustments, some of which the technician may find useful. Press “Clear modes” key. Press and hold “clear/stop” key for three seconds, until “User tool menu” displays. Press the number of the menu item you wish to access. Press “menu” to return to menu. Press “Exit” to return to user tool menu display. Presumably, the owner's manual will explain what each one is in detail. 1: Auto reset/auto off 6: Set user code 2: Select special tray 7: Check/reset copy count 3: Set operation modes 8: Reset user code data 4: Change r/e 9: Reset user codes/counters 5: Set standard tray display 10: Select document feeder modes

©

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RICOH 7650 / 7660 / 7670 User Program Mode - continued Touch panel adjustment: If display is out of position, touching a key may not yield desired result. Press "Interrupt" and hold, while pressing "Clear/stop" for 3 seconds or more. Display will tell you what to do next. Touch upper left corner with pointed object (such as pen.) Then touch a few other locations. You should see a (+) exactly where you touched. If more than 7mm away from correct point (less than ¼”) repeat the adjustment. Press "Enter" to save (#). Touch “clear/stop” to quit. SIMULATIONS SP MODES (service modes) Simulation procedure: There are sometimes two or three levels of simulations, known as "SP modes" (Service program). To enter the "SP mode", first, press “Clear modes” key (this has the "C" in a diamond. Clear /stop has the "C" without a diamond). Then press "1". Press "0". Press "7". Then press and hold down the "Clear/Stop" key for three seconds. A screen will list the various modes. Touch the number of the one you want. To move to next screen, use up/down keys. To exit the mode, press "Quit." To return to index menu, touch "index." To go to the next page, touch "Next." To back up a page, touch "Prev." To make a test copy while in a test mode, press "Copy in SP." To return to index menu, press “Index.” To change to a different menu screen, press “next.” SP modes (viewable on touch screen) 1: SP ADJUSTMENT Page 1 Developer initial setting. Do after replacing developer. Process control setting. Do after replacing drum potential sensor, drum, exposure lamp, charge corona or charge wire, mirrors or lamps around drum, charge P.P./Ram. Fusing idling period. Fuser temperature adjustment. Page 2 Charge wire cleaner (on or off.) Paper feed timing(registration roller buckle.) All feed stations. Default is 00. change with +/- keys. Page 3 Lead edge registration. Lead edge void. Vertical magnification Horizontal magnification. Page 4 Side to side registration (might be document feeder.) Side position variation of original adjustment. Page 5 Lens error correct. Focus. Scan motor (factory only.) Automatically adjust auto density sensor Page 6 Document feeder registration. Document feeder side to side registration. Document feeder thick paper stop position. Document feeder gap between 1st & 2nd originals. ©

Page 7 Toner supply mode. Default is auto. Factory. Toner supply ration in fixed mode. Auto process on or off. Page 8 Grid bias voltage when process control is off. Developer bias voltage when process control is off. Factory use settings. Page 9 Exposure lamp adjust. Transfer voltage in process control. Transfer adjustment for 1st side of paper. Transfer current for 2nd side of duplex. Image Density initial setting. Page 10 Initialize bypass size sensor. Page 11 Various adjustments for duplex jogger. Page 12 Various adjustments for jogger span. Page 13 Staple position adjustment. Page 14 Vertical punch holes position. Page 15 Duplex positioning roller (timing for buckle at separation roller.) Page 16 There is no page 16. Page 17 Taiwanese paper. Machine version.

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RICOH 7650 / 7660 / 7670 SIMULATIONS SP MODES (service modes) - continued 2: SP TEST MODE Page 1 Free run without paper. Free run without paper or exposure lamp. Free run without jam detect. Paper size select in bypass. Page 2 Toner density recovery. Rotates both developer motors and toner motor.

3: DATA OUT MODE Page 1 Calibration potential o drum potential sensor when -100v on drum Calibration potential o drum potential sensor when -800v on drum Dark pattern potential. Dark pattern potential. Light pattern potential. Residual potential. Page 2 Charge corona grid bias voltage during process control. Developer bias voltage during process control data initial setting. Image density sensor bias voltage during process control data initial setting. Page 2 Exposure lamp voltage display. Toner supply level display. 4: SP SPECIAL FEATURES Page 1 Copy count up or down. Counts once or twice when 11x17” copied. Page 2 Enable user code mode. Enable PM warning. Set PM interval after clearing counter. Page 3 Auto sort mode automatically. Auto feed-out of duplex last copy. Max quantity in staple mode set to 50. Max copy quantity in sort and stack mode to 50. Page 4 Auto access to border/center erase in platen cover mode. Auto select of right margin for duplex back side. Duplex sorter possible from bypass feed. ©

Page 3 APS sensor test. Inputs Outputs Page 4 Document feeder free run without copier. Finisher free run without copier. Page 5 Toner collection drive.

Page 3 Transfer voltage in process control data initialization. Toner supply mode (auto, detect or fixed.) Page 4 Toner Density sensor output Image density sensor output Drum potential while detecting ID sensor pattern. Page 5 ADS sensor output. Fuser temperature. Drum temperature. Optics temperature.

Page 5 Special features sort bin. Limits user access to user tools. Page 6 Fuser lower temperature limit select. Trail edge erase in duplex. Page 7 & 8 Paper size change. Page 9 Service center phone number (will display on screen.) Serial number. Page 10 Select staple mode Original size detect. ROM part number for each board.

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RICOH 7650 / 7660 / 7670 SIMULATIONS SP MODES (service modes) - continued 6: Jam/service call counters Page 1 Total number of each service call. Scroll with up/down arrows. Total number of jams in copier and accessories. 7: Copy counters Page 1 Main motor rotation time. Total originals through doc feeder. Total copies. Total copies for each size. Page 2 Total copies for each magnification. Total copies for edit. Page 3 Total copies for each mode. 8: Counter clear Page 1 Clear all service call counters. Clear all jam counters. Clear original jam counters. Clear all copy counts, except total. 9: PM counter clear Page 1 Total copies since last PM. Clear PM counter. Page 2 Total PM copies on each unit (scanner, drum.) Clear counter for above.

Total number of jams in each location. Total jams at each feed. Total jams in doc feeder in each location. Total jams in doc feeder.

Page 4 Total copies for each mode Total copies for each consumable (toner end, staples, etc.) Page 5 Total staples by position. Total punches. Page 6 Total copies by feed station.

Page 2 Clear all counters, except total.

Page 3 Total PM copies for each feed unit. Clear counter for above. Page 4 PM counter for feed stations. Page 5 PM counter for duplex, doc feeder.

10: Memory clear Page 1: Memory clear & memory all clear. Returns all settings to default. Inputs Tests switches & sensors. Enter the "SP mode." Press “Clear modes” key (this has the "C" in a diamond. Clear /stop has the "C" without a diamond). Then press "1". Press "0". Press "7". Then press and hold down the "Clear/Stop" key for three seconds. A screen will list the various modes. Select “SP test mode.” You can “Copy in SP mode,” if necessary as well. Touch Input 00. Enter the number of the one you want. Press “Enter.” 1: Registration sensor 9: Built in LCT down switch 2: Fuser exit sensor 10: 2nd paper near end sensor 3: Exit sensor 11: 3rd paper near end sensor 4: Vertical transport cover switch 12: Built in LCT paper set sensor 5: 1st tray switch 13: 2nd paper size switch 6: Bypass paper end sensor 14: 2nd tray set detection nd 7: 2 paper end 15: 3rd tray set switch 8: 3rd paper end 16: Built in LCT set detect/4th tray set switch ©

2003 Knight Business Systems Ltd. 81 Buffalo Avenue, Medford, NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

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RICOH 7650 / 7660 / 7670 Inputs - continued 17: 1st paper feed sensor 18: 2nd paper feed sensor 19: 3rd paper feed sensor 20: 4th paper feed sensor 21: 2nd lift sensor 22: 3rd lift sensor 23: Built in LCT tray down sensor/4th lift sensor 24: Fusing unit set detection 25: Drum unit set detect 26: Right tandem paper end sensor 27: Left tandem paper end sensor 28: Right tandem tray set detect 29: Left tandem tray set detect 30: Rear fence return sensor 31: Rear fence home position sensor 32: Tandem base plate down sensor 33: Tandem 1st paper near end sensor 34: 1st lift sensor 35: Side fence home sensor 36: 3.5K paper end sensor 37: 3.5K set detect 38: 3.5K lift sensor 39: 3.5K tray down switch 40: 3.5K paper feed sensor 41: 3.5K tray down sensor 42: 3.5K door switches 43: 3.5K paper position sensor 44: Duplex jogger home sensor 45: Duplex entrance sensor 46: Duplex transport sensor 47: Duplex exit sensor 48: Duplex unit set detect 49: Duplex paper end sensor 50: Toner end sensor 51: Toner overflow sensor 52: Bypass table switch 53: Front door interlock 54: Toner waste bottle switch 55: Bypass motor lock detect 56: Developer motor lock detect 57: Main motor lock detect 58: Not used 59: Paper feed motor lock detect 60: Fuser/duplex motor lock detect 61: Bypass feed motor lock detect 62: Duplex paper guide sensor 63: Not used 64: Not used 65: LCT paper near end sensor 66: Guide plate position sensor 67: 3.5K feed motor lock detect ©

68: Side fence closed sensor 91: Auto response sensor 92: Key counter set detect 101: Staple/sorter entry sensor 102: Staple/sorter proof exit sensor 103: Staple/sorter bin jam sensor or half turn sensor 104: Staple/sorter bin sensor/stack height sensor 105: Staple/sorter bin home/stack height sensor 106: Staple/sorter wheel sensor/lower limit sensor 107: Staple/sorter bin rear plt open sensor/jogger sensor 108: Staple/sorter bin rear plt close sensor/jogger sensor 109: Staple/sorter jogger home sensor 110: Staple/sorter grip home sensor 111: Staple/sorter staple home sensor/stack feed out belt sensor 112: Staple/sorter stapler home/hammer sensor 113: Staple/sorter staple end switch 114: Staple/sorter paper sensor 115: Staple/sorter interlock 116: Staple/sorter transport motor encoder 117: Staple/sorter punch unit detect 118: Staple/sorter punch home sensor 119: Staple/sorter waste overflow sensor 120: Staple/sorter cartridge set switch 121: Staple/sorter unit set detect 122: Staple/sorter pull out position sensor 131: Scan home sensor 132: Lens vertical home sensor 133: Lens horizontal home sensor 134: 3rd scan home sensor 135: Platen sensor 1 136: Platen sensor 2 137: Optics thermistor 151: RDH one turn sensor 152: DJF original set sensor/pulse generator sensor 153: DJF original feed/set sensor 154: Recycle sensor 155: DJF lift switch/width sensor 156: DJF feed out motor encoder/registration sensor 157: DJF transport motor encoder/inverter sensor 158: DJF feed in motor encoder/feed out sensor 159: DJF registration sensor 2 160: DJF original width sensor 1/transport belt motor encoder 161: DJF original width sensor 2/feed in motor encoder 162: DJF original width sensor 3/inverter motor encoder 164: DJF feed out sensor/lift switch 165: RDH position sensor 166: DJF position sensor 167: DJF feed in cover sensor 169: DJF original length sensor

2003 Knight Business Systems Ltd. 81 Buffalo Avenue, Medford, NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

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INTRAVIA’S SERVICE GUIDE TO COPIERS TENTH EDITION

RICOH 7650 / 7660 / 7670 Outputs Turns on electrical components, such as lamps, motors, solenoids. Enter the "SP mode." Press “Clear modes” key (this has the "C" in a diamond. Clear /stop has the "C" without a diamond). Then press "1". Press "0". Press "7". Then press and hold down the "Clear/Stop" key for three seconds. A screen will list the various modes. Select “SP test mode.” Press “Next.” Touch Output 00. Enter the number of the one you want. Press “Enter.” Press “ON” to operate and “OFF” to stop. 80: Main switch off solenoid 2: Junction solenoid 41: 2nd lift motor; down 101: Staple/sorter trnsp mtr proof 3: LCT feed clutch 42: 3rd lift motor; up 102: Staple/sorter main motor 4: Bypass feed clutch 43: 3rd lift motor; down 103: Staple/sorter exit motor 5: Duplex transport clutch 44: 4th lift motor; up 104: Staple/sorter turn gate solenoid 6: Toner clutch 45: 4th lift motor; down or junction solenoid 7: Bypass pickup solenoid 46: Rear fence motor; CCW 105: Staple/sorter bin motor/ 8: Guide plate solenoid 47: Rear fence motor; CW positioning roller solenoid 9: LCT pickup solenoid 48: 1st feed clutch nd 106: Staple/sorter jogger motor 10: Toner bottle motor 49: 2 feed clutch 107: Staple/sorter bin rear plate/shift 11: Duplex transport clutch 50 : 3rd feed clutch motor 12: Pressure arm solenoid 51: 4th feed clutch 108: Staple/sorter grip motor/stack 13: Duplex position solenoid 52: Registration clutch feed out motor 14: LCT down switch LED 53: Main power relay 109: Staple/sorter grip solenoid/shift 16: Main motor forward 54: Erase lamp tray lift motor 17: Main motor backwards 55: Charge corona wire clnr motor 110: Grip solenoid 18: Fuser/duplex motor 56: Transfer belt position solenoid 111: Stapler unit motor 19: Developer motor 57: (-)100Volt calibration mode 112: Staple/sorter stapler motor 20: Bypass feed motor; low speed 58: (-)800 Volt calibration mode 113: Staple/sorter punch motor 21: Bypass feed motor; high speed 59: Quench lamp/Pre transfer lamp 131: Optics fan 22: LCT motor; up 60: Charge grid (copy) 152: DJF original gate solenoid 23: LCT motor; down 61: Charge grid (ID) 153: RDH inverter solenoid 24: Paper feed motor; low speed 62: Bias (copy) 154: READY LED; DJF push plate 25: Paper feed motor; high speed 63: Bias (non-image) solenoid 26: Dehumidifier relay 64: Bias (ID pattern) 155: AUTO LED/RDH feed in clutch 27: 1st pickup solenoid 65: Transfer corona current 157: DJF feed in motor nd 66: Exhaust fan; slow 28: 2 pickup solenoid 158: DJF feed out motor rd 67: Exhaust fan; fast 29: 3 pickup solenoid 160: DJF belt drive motor th 68: LCT up 30: 4 pickup solenoid 162: DJF separator solenoid/ st 69: LCT down 31: 1 pressure solenoid inverter motor nd 70: Optics cooling fan 2 32: 2 pressure solenoid 163: RDH feed out motor 71: AC cooling fan 33: 3rd pressure solenoid 165: DJF stopper solenoid/RDH 72: Duplex fan 34: 4th pressure solenoid friction belt motor 73: Scan motor cooling fan 35: Toner collect motor; high 166: DJF inverter solenoid/RDH 74: Drum fan; high speed 36: Toner collect motor; low ready LED 75: Drum fan; low speed 37: Tandem lock solenoid 167: DJF feed in clutch 76: LCT feed motor; high 38: 1st lift motor; up 77: LCT feed motor; low 39: 1st lift motor; down 78: Drum ground relay off 40: 2nd lift motor ; up

©

2003 Knight Business Systems Ltd. 81 Buffalo Avenue, Medford, NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

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RICOH 7650 / 7660 / 7670 DJF: (document feeder) adjustments. VR101: One sided original registration. VR102: Two sided original registration. VR103: Feed in motor speed (high speed.) VR104: Feed in motor speed (low speed.) VR105: Belt drive motor speed. VR106: Feed out motor speed (low speed.) VR107: Feed out motor speed (high speed.) Note 1: Document feeder has a variety of tests that are done with dipswitches. These are in a complicated matrix, which is not included here, but are in the factory service manual; pages 7-26 and 7-27. Note 2: If LED’s 101 & 102 are lit, it means the motors listed above are at the correct speed. Note 3: If LED 101 is on and 102 is off, it means the particular motor is running too fast. Note 4: If LED 101 is off and 102 is on, it means the particular motor is running too slow. RDH: (recirculating document handler) adjustments are done through SP modes. LED 101: If lit, motor speed is too fast. LED 102: If lit, motor speed is too slow. Stapler/sorter. LED 100: If lit steadily, stack feed-out motor is correct. If flashing, it is too fast or too slow.

Cross Reference Information on All Copiers Is Listed In The Front Of The 10th Edition.

©

2003 Knight Business Systems Ltd. 81 Buffalo Avenue, Medford, NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

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INTRAVIA’S SERVICE GUIDE TO COPIERS TENTH EDITION

SHARP AL-1215 / AL-1340 / 1451 / 1530CS SHARP 1540CS / 1551 / 1551CS SHARP AR-122E / 123E / 152E / 153E / 157E Equivalent Machines: Xerox® WorkCentrePro15 / Pro 16, XL2120, 2130, 2140DF. Toshiba E-Studio 120 / 150 Profile: Digital. AR Models: Speed: 122/123 are 12 copies per minute. Others are 15 copies per minute. 122/152 have single sheet bypass. 153/157 have multi-bypass. 157 has 2nd cassette, duplex and built in doc feeder. Doc feeder and 2nd cassette are optional on 153, not available on others. Color scanning and GDI printing are optional on all. 157 has 16MB memory. Others have 8MB. AL Models: (That is AL, not all) 1340 is 13 copies per minute, with single sheet bypass. 1451 is 14 copies per minute, with document feeder and manual bypass. 1551 is 15 copies per minute, with reversing document feeder, stack bypass and duplex. 1215 is 12 copies per minute, with single sheet bypass. 1530CS is 12 copies per minute, with color scanner and single sheet bypass. 1540CS is 12 copies per minute with color scanner, document feeder and single sheet bypass. 1551CS is 12 copies per minute with color scanner, reversing document feeder, 2nd cassette, duplex and stack bypass. SHARP AR CONSUMABLES SUPPLY

XEROX® PRO CONSUMABLES

STATED YIELD

Toner (210 grams) AR-152MT ..............................8,000 copies. Developer (170 grams) AR-152MD ......................25,000 copies Drum kit AR-152DR..............................................25,000 copies

PART NUMBER

STATED YIELD

Toner ..................... 6R972 ................................................6,000 Drum...................... 13R563 .......................................................

XEROX® XL CONSUMABLES

SHARP AL CONSUMABLES SUPPLY

SUPPLY

STATED YIELD

Toner (220 grams toner & 190 grams developer): AL-100TD................................................................... 6,000 Toner (124 grams toner & 190 grams developer): AL-110TD................................................................... 4,000 Drum: AL-100DR............................................................. 18,000

SUPPLY

PART NUMBER

STATED YIELD

Toner ..................... 106R482 ............................................4,000 Drum...................... 13R551 ............................................18,000

AR-OPTIONS Option

Designation

Document Feeder........................................................ AR-SP5 2nd cassette ..................................................................AR-D16 122/123/152 Color scanner/GDI printer................... AL-12PKM 153/157 Color scanner/GDI printer.............................. AR-PG2

Cross Reference Information on All Copiers Is Listed In The Front Of The 10th Edition.

©

2003 Knight Business Systems Ltd. 81 Buffalo Avenue, Medford, NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

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SHARP AL-1215 / AL-1340 / 1451 / 1530CS SHARP 1540CS / 1551 / 1551CS SHARP AR-122E / 123E / 152E / 153E / 157E To read total copies: Hold down “Clear” key for five seconds or use simulation 22-5. Note: Developer & drum procedures refer to AR models, not to AL or any Xerox®. Developer replacement: Open right side & front doors. Remove 1 screw in front that locks in developer unit. Slide unit out. Remove cover (1 screw.) Empty old developer and replace with one bag of new developer. Reassemble toner hopper and reinstall. There is no developer calibration. Drum replacement: Remove toner developer unit and slide out drum unit. Remove drum mounting plate (front.) Remove drum cylinder. Drum blade replacement: Remove drum, remove charge corona (2 screws.) Remove drum blade (2 screws). To approximate how much toner is remaining: Press and hold both density keys for five seconds. Approximate percentage of toner remaining will display. AR models: When toner is getting low, toner light will light steadily, but machine will still be operable. AR & AL models: When toner is empty, toner light will flash and machine will not operate. AL will not give a warning. Resetting the drum counter: Simulation 24-07. However, AR models have no drum light to reset. Waste toner disposal: Waste toner is sent to a waste toner bottle, which is part of the toner cartridge. Toner saver mode: This can be done for auto and manual modes, but not for photo. Enter exposure manual mode. Hold down the exposure mode selector key for abut five seconds, until the photo indicator flashes. Press the light density key to go into toner saver (1). Press the dark key to go into the normal mode (5.) Copy quality adjustment: There are several obvious customer choices. Auto, manual (text) and photo mode. Also, the customer can select toner saver mode or non-toner saver mode, with the key to the left of the density keys. To make the easiest copy quality adjustment, hold the exposure key for about 5 seconds until the "auto" indicator is lit. You can then adjust the auto exposure with the density keys. For document feed copy quality adjustment, repeat the procedure with the SPF lamp lit. Technician adjustment procedure: Should be done in AE mode, TEXT mode, PHOTO mode, and in toner saver modes for TEXT and AE. Enter simulation mode 46-01. Enter non-toner saver mode. Select the mode. Set density to 3 (center). Exposure lamp voltage will display. Make a test copy. Change the value with the number keys as needed. Then set the density to 1 and repeat the procedure. Repeat again at density 5. Do the procedure in each mode (AE, Text, Photo) and do each in both non-toner saver and toner saver (there is no photo toner saver mode). Manual is confusing. You make your changes at setting 3. I cannot determine if you can also change the other settings, or if they are automatically calculated and set.

PARTS AND MAINTENANCE ITEMS - SHARP AL-1340/1451/1551 (NOT CS) PART DESCRIPTION

PART NUMBER MAN LOC CODE

2nd paper feed unit (1551) ................ CFRM-0009RS51 ...28 17 ......BG 2nd paper feed unit actuator.............. MLEVP0033QSZZ ..29 16 ...... AF 2nd paper feed unit pickup roller ass’y.. CROLP0015QS01 ..29 25 ......AU 2nd paper feed unit pickup rollers (2) PGUMR0217FCZZ .Not listed ..... Note: There are differences between some AL & AR parts 2nd paper feed unit sensor board...... VHPGP1A71A1-1 ...29 15 ......AG 2nd paper feed unit tray detect switch ...QSW-B0003QSZZ ..29 24 ...... AF 2nd paper feed unit wrap spring ........ MSPRC0161QSZZ .29 8 ........ AF ADF 2nd roller.................................... NROLR0922FCZZ ..7 31 ........AR ADF feed in actuator.......................... MLEVP0009QSZZ ..7 9 ..........AD ADF hinge; left (1451)........................ MHNG-0003QSZZ ..5 22 ........ AX ADF hinge; left (1551)........................ MHNG-0005QSZZ ..3 30 ........ AY ADF hinge; right (1451) ..................... MHNG-0004QSZZ ..5 32 ........ AX ADF hinge; right (1551) ..................... MHNG-0006QSZZ ..3 45 ........ AY Note: AL-1551 and AL-1551CS are not the same machine ADF motor ......................................... RMOTP0013QSZZ .4 13 ........ BB ADF original tray ................................ LSOU-0004QSZZ ...3 1 .......... AX ADF original tray assembly (1451) .... DUNT-0032RSZZ ...5 901 ...... BZ ADF pickup roller ............................... NROLP0024QSZZ..7 27 ........ AL ADF pickup unit (1451) ...................... CFRM-0011RS51 ...5 11 ........ BF ©

PART DESCRIPTION

PART NUMBER MAN LOC CODE

ADF pickup unit (1551).......................CFRM-0011RS55... 3 11 .........BF ADF sensor board ..............................CPWBF0009RS51 . 7 7 .......... AG ADF sheet (might be separator) .........PSHEZ0039QSZZ.. 4 2 .......... AG ADF sheet (might be separator) .........PSHEZ2174FCZZ .. 4 1 .......... AB ADF sheet (might be separator) .........PSHEZ2174FCZZ .. 6 25 ........ AB ADF sheet mounting plate..................LPLTP0013QSZZ... 4 3 .......... AD ADF slit glass (part of platen glass assembly) ......PGLSP0002QSZZ.. 1 37 ........ AU ADF transport clutch (1551) ...............PCLC-0002QSZZ ... 4 28 ........ AV ADF white mat....................................PCUSS0010QSZ1.. 3 56 ........ AV ADF wrap spring.................................MSPRC1316FCZ1 . 7 18 ........ AE Bypass 2nd roller (1551) ....................NROLR0922FCZZ.. 23 1 ........ AR Bypass actuator (1340/1451) .............MLEVP0007QSZZ.. 22 17 ...... AD Bypass extension tray flap .................LSOU-0003QSZZ... 23 49 ...... AK Bypass feed sensor board (1340/1451)..CPWBF1177DS5B . 22 1 ........ AQ Bypass pickup clutch spring ?(1551) .MSPRC1315FCZ1 . 23 16 ...... AD Bypass pickup clutch spring ?(1551) .MSPRC1316FCZ1 . 23 27 ...... AE Bypass pickup roller (1551)................NROLP1008FCZZ.. 23 5 ........ AK Bypass separator pad (1551) .............PSHEZ2026FCZ1 .. 16 29 ...... AB Cassette assembly .............................CCASP0001RS53 .. 26 901 .... BE

2003 Knight Business Systems Ltd. 81 Buffalo Avenue, Medford, NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

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SHARP AL-1215 / AL-1340 / 1451 / 1530CS SHARP 1540CS / 1551 / 1551CS SHARP AR-122E / 123E / 152E / 153E / 157E PART DESCRIPTION

PART NUMBER MAN LOC CODE

Cassette backstop..............................LPLTM2642FCGZ.. 26 4........ AD Cassette springs (2) ...........................MSPRC0108QSZZ. 26 15...... AC CCD assembly ...................................CDAIU0008RS59 ... 11 7........ BP CDROM..............................................CDSKA0013QS31.. 30 106.....AL DC power supply (1340) ....................CPWBF0017QS32 . 17 13...... BU DC power supply (1451/1551) ...........CPWBF0017QS35 . 17 13...... BU Drive motor (included in drive unit) ....RMOTP0010QSZZ. 19 2........ BN Drive unit (1340/1451)........................CPLTM0042RS54 .. 19 901.... BP Drive unit (1551).................................CPLTM0042RS53 .. 19 901.... BP DSP sensor (1451/1551)....................DUNT-0084QS11... 17 501.... AU Duplex motor (1551) ..........................RMTOP0012QSZZ. 15 35..... AW Exit extension flap ..............................LSOU-0008QSZZ... 1 4.......... AH Exposure lamp ..................................CREFL0003QS33 .. 10 3........ BQ Exposure lamp harness/flat cable ......DHAI-0041QSZZ .... 10 6.........AF Fan .....................................................NFANP0005QSZZ . 15 12..... AW Fuser drive gear .................................NGERH0540FCZ3 . 18 19...... AD Fuser exit sensor board (PPD2).........CPWBF1177DS59 . 18 13...... AV Fuser heat lamp .................................RLMPU0010QSZZ . 18 22...... BA Fuser heat roller ................................NROLI0014QSZZ... 18 21.......AZ Fuser heat roller bearings (2).............NGERH0567FCZZ . 18 20...... AG Fuser pressure roller ..........................NROLR0028QSZZ . 18 27.......AZ Fuser pressure roller bushings (2) .....NBRGP0260FCZ1 . 18 24...... AD Fuser pressure roller scraper .............LPLTM0022QSZ3 .. 18 29.......AF Fuser separator pawls (3) ..................CTME-0229FC03 ... 18 11...... AG Fuser thermistor .................................RDTCT0128FCZZ.. 18 9........ AR Fuser thermal switch ..........................CTHM-0019DS52... 18 12.......AT Fuser unit ...........................................DUNTW0014RS12. 18 901.....BT GDI board...........................................CPWBF0012QSE1. 17 6........ BC GDI memory board (6MB)..................CPWBF0013QSE2. 17 10......BM GDI to main board harness (flat cable) ...DHAI-0063QSZZ .... 17 17...... AG Hinge socket; left (1451/1551 ............PGIDM0019QSZZ.. 11 37...... AH Hinge socket; right(1451/1551) ..........PGIDM0020QSZZ.. 11 38...... AH Laser unit ...........................................DUNTK0013QS11.. 13 4 ........BT Main board (1340)..............................CPWBX0101QS46. 17 4.........BZ Main board (1451)..............................CPWBX0101QS4C 17 4.........BZ

PART DESCRIPTION

PART NUMBER MAN LOC CODE

Main board (1551) ............................. CPWBX0101QS4J..17 4 ........ BZ Main motor......................................... RMOTP0010QSZZ .19 2 ........BN Operation panel board (1340)............ CPWBF0014QSE1 .8 8 ..........BC Operation panel board (1451)............ CPWBF0014QSF3 .8 8 ..........BD Operation panel board (1551)............ CPWBF0014QSF1 .8 8 ..........BD Operation panel copy key (start button).. CBTN-0009QS01....8 2 ......... AG Operation panel overlay (1340) ......... PFILZ0001QS12.....8 1 .........AS Operation panel overlay (1451) ......... PFILZ0001QS30.....8 1 ..........AS Operation panel overlay (1551) ......... PFILZ0001QS29.....8 1 ..........AS Operation panel switches .................. QSW-P0005QSZZ ..Not listed ..... Owner's manual (1340)...................... TINSE0675QSZZ....30 7 ........AV Owner's manual (1451)...................... TINSE0677QSZZ....30 7 ........AV Owner's manual (1551)...................... TINSE0679QSZZ....30 7 ........AV Ozone filter ........................................ PFILZ0002QSZZ ....1 23 ........ AL Paper exit actuator............................. MLEVP0005QSZZ ..14 5 ........AD Paper exit sensor board..................... CPWBF1177DS57..14 4 ........AV Paper pickup roller assembly............. CROLP0015QS01 ..16 20 ......AU Paper pickup rollers (2)...................... PGUMR0217FCZZ .Not listed ..... Paper pickup wrap spring .................. MSPRC0161QSZZ .16 16 ...... AF Platen cover assembly....................... CCOVH004RS51....2 901 ......BC Platen cover white mat ...................... PSHEZ0034QSZ1 ..2 3 ..........AV Platen glass assembly (1340)............ CFIX-0003QS52 .....1 501 .....BA Platen glass assembly (1451/1551)... CFIX-0003RS59 .....1 501 ......BB Registration actuator.......................... MLEVP0006QSZZ ..16 2 ........AD Registration roller; lower .................... NROLR0013QSZZ..16 7 ....... AQ Registration sensor............................ CPWBF1177DS58..16 1 ....... AQ Registration wrap spring .................... MSPRC1316FCZ1..16 11 ......AE Scan cable (2).................................... PWIR-0003QSZZ....10 1 ........AR Scan home sensor............................. CPWBF1177DS5A .11 9 ........ AT Scan motor ....................................... RMOTP0011QSZZ .10 20 ......BA Side door micro-switch assembly (2 switches).................................... CSW-M0004RS51 ..20 4 .......AW Toner motor ....................................... RMOTD0009QSZZ .15 9 ........AU Transfer corona assembly ................. CHLDZ0010RS52...9 18 ........AU Tray detect switch.............................. QSW-B0003QSZZ ..16 26 ...... AF

PARTS AND MAINTENANCE ITEMS - SHARP AL-1215 / 1530CS / 1540CS / 1551CS PART DESCRIPTION

PART NUMBER MAN LOC CODE

2nd paper feed unit (1551CS).............CFRM-0009RS54... 26 17 ......BF 2nd paper feed unit actuator ...............MLEVP0033QSZZ.. 27 16 ......AF Note: There are differences between some AL & AR parts 2nd paper feed unit photo interrupter..VHPGP1A71A1-1... 27 15 ..... AG 2nd paper feed unit pickup roller assembly (1551CS).........................................CROLP0015QS01.. 27 25 ..... AU 2nd paper feed unit pickup rollers (1551CS).........................................PGUMR0217FCZZ. No listing 2nd paper feed unit tray detect switch QSW-B0003QSZZ.. 27 24 ......AT 2nd paper feed unit wrap spring..........MSPRC0161QSZZ. 27 8 ........AF ADF drive motor ..................................RMOTP0013QSZZ. 4 13 ....... BB ADF feed in actuator ...........................MLEVP0009QSZZ.. 7 9 ......... AD ADF feed in sensor .............................RDTCT0004QSZZ.. 4 37 ........AL ADF hinge sockets (2).........................PGIDM0020QSJZ .. 10 30 .... AH ADF hinges (2) 1540CS ......................MHNG-0017QSZZ.. 5 21 ....... AQ ADF hinges (2) 1551CS ......................MHNG-0019QSZZ.. 3 30 ....... AS ADF original tray .................................LSOU-0035QSZZ... 3 1 ......... AR ADF pickup roller.................................NROLP0024QSZ1.. 7 27 ....... AH ©

PART DESCRIPTION

PART NUMBER MAN LOC CODE

ADF pickup unit (1540CS) .................. CFRM-0011RS58 .. 7 901...... BF ADF pickup unit (1551CS) .................. CFRM-0011RS59 .. 3 11....... BG ADF second roller ............................... NROLR0922FCZZ . 7 31....... AR ADF sensor board............................... CPWBF0009RS51 . 7 7......... AG ADF sheet (might be separator) ......... PSHEZ2174FCZZ.. 4 1..........AB ADF sheet (might be separator) ......... PSHEZ0039QSZZ . 4 2......... AG ADF sheet (might be separator) ......... PSHEZ2174FCZZ.. 6 25........AB ADF sheet mounting plate .................. LPLTP0013QSZZ .. 4 3..........AD ADF slit glass...................................... PGLSP0008QSZZ . 1 23........AH ADF to machine harness .................... DHAI-0304QSZZ.... 4 11........AP ADF transport clutch ........................... PCLC-0010QSZZ... 4 28........ AT ADF white mat .................................... PCUSS0025QSZZ . 3 56....... AQ ADF wrap spring ................................. MSPRC1316FCZ1 . 7 18........AE Note: AL-1551 and AL-1551CS are not the same machine Bypass actuator (1215/1530CS/1540CS)MLEVP0007QSZZ . 20 17......AD Bypass assembly (except trays; 1551CS)CFRM-0010RS54 .. 21 502... BG Bypass feed tray flap (1551CS).......... LSOUP0003QSJZ.. 21 49......AH

2003 Knight Business Systems Ltd. 81 Buffalo Avenue, Medford, NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

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SHARP AL-1215 / AL-1340 / 1451 / 1530CS SHARP 1540CS / 1551 / 1551CS SHARP AR-122E / 123E / 152E / 153E / 157E PART DESCRIPTION

PART NUMBER MAN LOC CODE

Bypass pickup clutch spring (1551CS).... MSPRC1316FCZ1 . 21 27...... AE Bypass pickup roller (1551CS) ........... NROLP1008FCZZ . 21 5........ AK Bypass second roller (1551CS) .......... NROLR0922FCZZ . 21 1........AR Bypass second roller clutch spring (1551CS) ........................................ MSPRC1315FCZ1 . 21 16......AD Bypass sensor board (1215/1530CS/1540CS) ................. CPWBF0116RS54 . 20 1........ AP Cassette assembly ............................. CCASP0001RS55.. 24 901.... BF Cassette backstop .............................. LPLTM2642FCGZ.. 24 4........AD Cassette springs (2)............................ MSPRC0108QSZZ 24 15......AC CCD ................................................... Included in exposure assembly CCD flat cable..................................... DHAI-0268QSZZ.... 10 40 ..... AZ CDROM .............................................. CDSKA0019QS34 . 28 105.... AV DC power supply ................................ RDENC0006QS12 . 15 13......BN Drive unit; includes motor (1215/1530CS/1540CS) ................. CPLTM0042RS55.. 17 901... BM Drive unit; includes motor (1551CS)... CPLTM0042RS56.. 17 901... BM Duplex motor ...................................... RMOTP0012QSZZ 13 35..... AW Exit tray extension flap........................ LSOU-0008QSJZ... 1 4..........AH Exposure lamp assembly (includes CCD)..DUNT-0276QSZZ .. 10 6........ BT Fan...................................................... NFANP0005QSZ1 . 13 12......BR Fuser drive gear.................................. NGERH0540FCZ3 . 16 19......AD Fuser exit sensor board ...................... CPWBF0116RS52 . 16 13...... AP Fuser heat lamp.................................. RLMPU0010QSZZ. 16 22...... BA Fuser heat roller.................................. NROLI0014QSZZ .. 16 21...... AZ Fuser heat roller bearings (2) ............. NBRGP0567FCZZ . 16 20......AG Fuser pressure roller........................... NROLR0028QSZZ. 16 27...... AZ Fuser pressure roller bushings (2)...... NBRGP0260FCZ1 . 16 24......AD Fuser pressure roller scraper.............. LPLTM0022QSZ4 .. 16 29......AG Fuser separator pawls (3)................... CTME-0229FC03... 16 11......AG Fuser thermistor.................................. RDTCT0128FCZZ.. 16 9........AR Fuser thermal switch........................... CTHM-0019DS52 .. 16 12...... AT Fuser unit............................................ DUNTW0285RSZZ 16 901.... BS High voltage board.............................. RDENC0007QSZZ. 15 6........BG Interface board.................................... CPWBF0114QSE1 14 5........ BA Laser unit ............................................ DUNTK0013QS13 . 11 4........ BS Main board (1215) .............................. CPWBX0112QS31. 14 4....... BW

PART DESCRIPTION

PART NUMBER MAN LOC CODE

Main board (1530CS) ......................... CPWBX0112QS32 . 14 4 ...... BW Main board (1540CS) ......................... CPWBX0112QS33 . 14 4 ....... BX Main board (1551CS) ......................... CPWBX0112QS34 . 14 4 ....... BX Operation panel board (1215) ............ CPWBF0113QSE5 . 8 8 ......... BG Operation panel board (1530CS) ....... CPWBF0113QSE1 . 8 8 ......... BB Operation panel board (1540CS) ....... CPWBF0113QSE2 . 8 8 ......... BB Operation panel board (1551CS) ....... CPWBF0113QSE3 . 8 8 ......... BB Operation panel copy button .............. CBTN-0019QS02 ... 8 2 ..........AF Operation panel overlay (1215).......... CPNLH0023QS01 .. 8 1 ......... AR Operation panel overlay (1530CS)..... CPNLH0023QS24 .. 8 1 ......... AR Operation panel overlay (1540CS)..... CPNLH0023QS25 .. 8 1 ......... AR Operation panel overlay (1551CS)..... CPNLH0023QS11 .. 8 1 ......... AR Note: There are differences between some AL & AR parts Operation panel switches .................. QSW-P0005QSZZ.. No listing Owner's manual ................................. TINSE0738QSZ1.... 28 7 ....... AS Ozone filter ......................................... PFILZ0002QSZZ .... 1 21 ........AL Paper exit actuator ............................. MLEVP0005QSZZ.. 12 5 ....... AD Paper exit sensor board ..................... CPWBF0116RS53.. 12 4 ....... AP Paper feed pickup roller assembly ..... CROLP0015QS01 .. 14 20 ..... AU Paper feed pickup rollers.................... PGUMR0217FCZZ ..... No listing Paper pickup clutch spring ................. MSPRC0161QSZZ . 14 16 ......AF Platen cover assembly ....................... CCOVH0004RS54.. 2 901 ......BF Platen cover white mat ....................... GCOVH0004QSJZ . 2 2 ........ AW Platen glass assembly........................ CFIX-0021RS51 ..... 1 501 ..... BB PPD sensor board .............................. CPWBF0116RS51.. 14 1 ....... AP Registration clutch spring (?).............. MSPRC1316FCZ1.. 14 11 ..... AE Registration clutch spring (?).............. MSPRC0161QSZZ . 14 16 ......AF Registration front actuator .................. MLEVP0006QSZZ.. 14 2 ....... AD Registration roller; lower..................... NROLR0013QSZZ . 14 7 ....... AQ Scan home sensor ............................. VHPGP1A71A1-1 ... 10 36 ..... AG Scan motor ......................................... RMOTS0038QSZZ . 10 25 ......BL Side door interlock micro switch......... CSW-M0004RS52 .. 18 4 ....... AQ Toner motor........................................ RMOTD0009QSZZ. 13 9 ....... AU Transfer corona assembly.................. CHLDZ0010RS52... 9 18 ....... AU Tray detect switch .............................. QSW-B0003QSZZ.. 14 26 ......AF

PARTS AND MAINTENANCE ITEMS - SHARP AR122 / 123 / 152 / 153E & E N PART DESCRIPTION:

PART NUMBER MAN LOC CODE

Note: There are differences between some AL & AR parts. ADF (SPF/RSPF) pick up unit (includes clutches, rollers, sensors, actuators, etc.) ................. CFRM-0011RS59 .. 5 901......BG ADF 2nd roller..................................... NROLR0922FCZZ . 5 31........AR ADF feed tray...................................... LSOU-0035QSZZ .. 3 1..........AR ADF hinge (2) ..................................... MHNG-0019QSZZ . 3 30........ AS ADF hinge socket; left......................... PGIDM0019QSZZ.. 12 37......AH ADF hinge socket; right ...................... PGIDM0020QSZZ.. 12 38......AH ADF motor .......................................... RMOTP0013QSZZ 4 13........ BB ADF pickup roller ................................ NROLP0024QSZ1 . 4 27........AH ADF sheet (might be separator) ......... PSHEZ0039QSZZ . 4 2..........AG ADF sheet (might be separator) ......... PSHEZ2174FCZZ.. 4 1.......... AB ADF sheet mounting plate .................. LPLTP0013QSZZ .. 4 3..........AD ADF solenoid ...................................... RPLU-0015QSZZ... 4 15........ AS ADF transport clutch ........................... PCLC-0010QSZZ... 4 28........ AT ADF white mat ................................ PCCUSS0025QSZZ .. 3 56........AQ ©

PART DESCRIPTION

PART NUMBER MAN LOC CODE

Bypass 2nd roller................................ NROLR0922FCZZ.. 19 1 ....... AR Bypass 2nd wrap spring ..................... MSPRC1315FCZ1.. 19 16 ..... AD Bypass actuator (multi-feed) .............. MLEVP0007QSZZ.. 18 17 ..... AD Bypass feed tray flap.......................... LSOU-0003QSJZ ... 19 49 ..... AH Bypass feed tray unit (multi-feed)....... CFRM-0007RS54 ... 18 501 ... AX Bypass pickup roller ........................... NROLP1008FCZZ .. 19 5 ....... AK Bypass pickup wrap spring................. MSPRC1316FCZ1.. 19 27 ..... AE Bypass sensor board.......................... CPWBF0116RS54.. 18 1 ....... AP Bypass unit (single sheet-feed) .......... CFRM-0006RS53 ... 18 502 ... BB Cassette assembly (N) ....................... CCASP0001RS55 .. 22 901 ....BF Cassette assembly (not N) ................. CCASP0001QS53 .. 27 901 ... BD Cassette backstop.............................. LPLTM2642FCGZ .. 27 4 ....... AD Cassette springs (2) ........................... MSPRC0108QSZZ . 22 15 ..... AC CCD.................................................... CDAIU0008QS51 ... 12 7 ....... BC Note: There are differences between some AL & AR parts

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SHARP AL-1215 / AL-1340 / 1451 / 1530CS SHARP 1540CS / 1551 / 1551CS SHARP AR-122E / 123E / 152E / 153E / 157E PART DESCRIPTION

PART NUMBER MAN LOC CODE

Charge corona case............................PCASZ0004QSZZ.. 29 4 ....... AK Charge corona grid .............................LPLTM0034QSZ1 .. 29 9 ....... AE Charge corona grid terminal................QTANP0005QSZZ . 29 6 ....... AC Charge corona holder .........................LHLDZ0016QSZZ .. 29 5 .......AM Charge corona saw .............................LPLTM0033QSZZ .. 29 8 ........AF Charge corona saw tape .....................PTPE-0003QSZ1 ... 29 7 ........AF Charge corona saw terminal ...............QTANP0004QSZZ . 29 3 ....... AD DC power supply (not N).....................CPWBF0039QS32 . 18 13 ..... BU DC Power supply (N) ..........................RDENC0006QS12 . 13 13 ..... BN Developer unit ATC sensor .................RDTCM0013QSZZ. 28 26 ..... AY Developer unit bearing; front...............NBRGC0020QSZZ. 28 16 ..... AH Developer unit bearing; rear (2) ..........NBRGC0020QSZZ. 28 16 ..... AH Developer unit gear; 18t......................NGERH0145QSZZ. 28 15 ..... AD Developer unit gear; 20t......................NGERH0001YSZZ . 28 12 ..... AD Developer unit gear; 28t......................NGERH0135QSZZ. 28 9 ....... AD Developer unit housing .......................PBOX-0012QSZZ... 28 17 ..... AN Developer unit magnetic roller ............NROLM0074QSZZ. 38 31 ......AZ Developer unit magnetic roller holder; front LHLDR0081QSZZ .. 28 24 ..... AC Drive unit (includes main motor, gears, solenoids) 122 / 123 / 152 / 157 ......................CPLTM0042RS55 .. 15 901 ...BM Drive unit (includes main motor, gears, solenoids) 157......................CPLTM0042RS56 .. 15 901 ...BM Drum cleaner blade.............................UCLEZ0007QSZZ .. 29 10 ..... AU Drum housing assembly......................CDRM-0002QS7A.. 29 901 ... BH DSP sensor .........................................DUNT-0084QS13 ... 18 501 ... AU Duplex motor .......................................RMOTP0012QSZZ. 11 35 .... AW Exit tray flap/extension ........................LSOU-0008QSJZ ... 1 4 ......... AH Exposure lamp harness (ribbon cable)...DHAI-0041QSZZ .... 11 6 ........AF Exposure lamp unit .............................DUNT-0276QSZZ... 8 6 ..........BT Fan (rear) ............................................NFANP0005QSZ1.. 16 12 .... AW Fuser cover .........................................LFRM-0004QSZZ... 19 7 ....... AV Fuser electrode; front ..........................MSPRP0033QSZZ . 19 6 ....... AD Fuser electrode; rear ...........................MSPRP0034QSZZ . 14 14 ..... AE Fuser exit sensor (PPD2)....................CPWBF0116RS52 . 14 13 ..... AP Fuser gear ...........................................NGERH0540FCZ3 . 14 19 ..... AD Fuser heat lamp ..................................RLMPU0010QSZZ . 14 22 ..... BA Fuser heat roller ..................................NROLI0014QSZ2 ... 14 21 ......AZ Fuser heat roller bushings (2) .............NBRGP0567FCZZ . 14 20 ..... AG Fuser pawl assembly; lower................LPLTM0022QSZ4 .. 14 29 ..... AG Fuser pawls; upper (3) ........................CTME-0229FC04 ... 14 11 ..... AG Fuser pressure roller ...........................NROLR0028QSZZ . 14 27 ......AZ Fuser pressure roller bushings (2) ......NBRGP0260FCZ1.. 14 24 ..... AD Fuser pressure roller scraper ..............LPLTM0022QSZ4 .. .............. AG Fuser thermistor ..................................RDTCT0128FCZZ .. 19 9 ....... AR Fuser thermal switch ...........................CTHM-0019DS52... 14 12 ......AT Fuser unit ............................................DUNTW0285RS13 . 19 901 ... BS GDI memory board; 6MB ....................CPWBF0013QS52 . 18 10 ......BL High voltage board (N series) ........ RDENC00067QSZZ ... 13 6 ....... BG Hinge socket (122/123/152/153; left) ..PGIDM0059QSJZ .. 8 29 ....... AG Hinge socket (122/123/152/153; right) PGIDM0060QSJZ .. 8 30 ........AF Hinge socket (157; left) .......................PGIDM0019QSJZ .. 8 29 ....... AH Hinge socket (157; right) .....................PGIDM0020QSJZ .. 8 30 ....... AH Note: There are differences between some AL & AR parts Joint gear (2) .......................................NGERH1169FCZZ . 12 47 ......AF Knob ....................................................JKNBZ0001QSZZ .. 16 22 ..... AE Laser unit ............................................DUNTK0013QS13.. 9 4 ......... BS Main board (122) .................................CPWBX0121QS31 . 13 1 ...... BX Main board (122E N)...........................CPWBX0112QS3A. 13 4 ...... BW

©

PART DESCRIPTION

PART NUMBER MAN LOC CODE

Main board (123) ................................ CPWBX0121QS35. 13 1 ....... BY Main board (152) ................................ CPWBX0121QS32. 13 1 .......BX Main board (152E N) .......................... CPWBX0112QS3G 13 4.......BW Main board (153) ................................ CPWBX0121QS33. 13 1 ....... BY Main board (153E/157E N) ................. CPWBX0112QS3D 13 4........ BY Main board (157) ................................ CPWBX0121QS34. 13 1 ....... BY Main motor.......................................... RMOTP0036QSZZ 15 2........BD MCU board (Charge hvt?) .................. CPWBX0038QS3Z 18 4........CA Middle frame (drive unit) ..................... LFRM-0035QSZZ .. 16 21...... AZ Operation board (122/152) ................. CPWBF0113QSE8 6 8..........BB Operation board (123/153) ................. CPWBF0113QSE9 6 8..........BB Operation board (157) ........................ CPWBF0113QSF0. 6 8..........BB Operation panel overlay (122) ............ CPNLH0023QS12.. 6 1..........AR Operation panel overlay (123) ............ CPNLH0023QS33.. 6 1.......... AT Operation panel overlay (152) ............ CPNLH0023QS13.. 6 1..........AR Operation panel overlay (153) ............ CPNLH0023QS21.. 6 1..........AR Operation panel overlay (157) ............ CPNLH0023QS22.. 6 1..........AR Operation panel start button ............... CBTN-0019QS02... 6 2.......... AF Operation panel switches ................... QSW-P0001ESZZ.. 27 3........AC Ozone filter ......................................... PFILZ0002QSZZ.... 1 23........ AL Paper feed sheet ................................ PSHEZ2174FCZZ.. 12 36......AB Paper pickup clutch boss.................... LBOSZ1031FCZZ .. 17 15......AC Paper pickup clutch gear; 29t ............. NGERH1132FCZZ. 17 18......AH Paper pickup clutch sleeve ................. PPIPP0003QSZZ... 17 17......AD Paper pickup clutch wrap spring......... MSPRC0161QSZZ 17 16...... AF Paper pickup roller assembly.............. CROLP0015QS01 . 12 20......AU Paper pickup rollers (2)....................... PGUMR0217FCZZ None .......... Platen cover assembly........................ CCOVH0004RS54 . 2 901...... BF Platen cover hinge socket; left............ PGIDM0059QSZZ.. 12 37..... AG Platen cover hinge socket; right.......... PGIDM0060QSZZ.. 12 38..... AG Platen cover white mat ....................... PCUSS0024QSZZ . 2 3..........AV Platen glass ........................................ CFIX-0021RS51..... 1 501......BB Platen glass lead edge guide.............. CFIX-0021QS01 .... 1 13....... AG POD (paper exit) sensor board........... CPWBF0116RS53 . 10 4........AP PPD1 sensor board ............................ CPQBF1177FC58.. 17 1....... AG Print switch (use for all operation board switches)............................... QSW-P0001ESZZ.. 27 3........AC Registration actuator........................... MLEVP0006QSZZ . 17 2........AD Registration actuator spring................ MSPRC0026QSZ1. 12 3........AB Registration clutch boss...................... LBOSZ1851FCZZ .. 17 13......AC Registration clutch gear; 26t ............... NGERH0020QSZZ 17 9....... AG Registration clutch sleeve................... PPIPP0109FCZ1 ... 17 10......AC Registration clutch wrap spring........... MSPRC1316FCZ1 . 17 11......AE Registration roller; lower (PS)............. NROLR0013QSZZ. 12 7....... AQ RSPF white mat.............................. PCCUSS0025QSZZ .. 3 56....... AQ Scan cable (2)..................................... PWIR-0003QSZZ... 11 1........AR Scan motor ......................................... RMOTP0011QSZZ 11 20......BA Scan pulley (2 & 3 mirror unit; 2) ........ NPLYZ0007QSZZ.. 14 4....... AG Scan pulley (larger; 2)......................... NPLYZ0005QSZZ.. 11 9....... AG Scan pulley (smaller; 2) ...................... NPLYZ0006QSZZ.. 11 10......AD Separator pad ..................................... PSHEZ2026FCZ1 .. ...............AB Separator pad holder .......................... LHLDZ0017QSZZ .. 12 30......AD Separator pad spring .......................... MSPRC0047QSZZ 12 31......AA Side door detect switch....................... CSW-M0004QS51 . 21 4........AS Toner motor ........................................ RMOTD0009QSZZ 16 9........AU Transfer corona assembly .................. CHLDZ0010RS52 .. 7 18........AU Tray detect switch (2) ......................... QSW-B0003QSZZ . .............. AF U-turn roller......................................... NROLP0025QSZZ . 10 24..... AM

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SHARP AL-1215 / AL-1340 / 1451 / 1530CS SHARP 1540CS / 1551 / 1551CS SHARP AR-122E / 123E / 152E / 153E / 157E DIAGNOSTICS AND SIMULATIONS ERROR CODES CH Flashing: Toner cartridge not installed or not installed properly. CH Lit steadily: Side door open. Toner light requires new cartridge. P: Paper empty or feed problem. Developer light (circle with dots around it) indicates time to replace developer. (AR) AL (AL, not AR) models light drum indicator when drum is near due and then, one thousand copies later, machine will stop working and drum indicator (picture of cylinder) will be flashing. AR models have no drum indicator. It is to be changed by technician at 25K PM. PM is due when symbol of maintenance person lights. (AR) E2: Paper jam. E7: Sub code 01: Duplex memory error. Cancel with simulation 26-39. Set to 2. Sub code 02: Laser problem. Sub code 03: Laser problem (some models.) Sub code 04: Laser problem (some models.) Sub code 05: Laser problem (some models.) Sub code 10: CCD black level problem. Sub code 11: CCD white level problem. Lamp, inverter board. Sub code 12: Shading problem. Dirty white plate. Sub code 14: CPU to ASIC connection problem (some models.)

Sub code 15: Exposure lamp or inverter problem (some models.) Sub code 16: Laser problem. F2: Sub code 04: Toner cartridge problem F5: Sub code 02: Bad exposure lamp or inverter board. F6: Sub codes not available; Fax problems. F9: Sub codes not available; Printer problems. H2: Sub code 00: Fuser thermistor. H3: Sub code 00: Fuser temperature too high. H4: Sub code 00: Fuser temperature too low. Note: To reset H codes requires simulation 14 (Clear, exposure, clear, exposure, 14, print). L1: Sub code 00: Scan problem. Scan did not leave home; scan did not return home; scan overloaded; mirror motor problem; scan cable came off. L3: Sub code 00: Scan return problem. Approximately same causes as L1. L4: Sub code 01: Main drive problem. Sensor, gear, motor. L6: Sub code 10: Laser drive, laser polygon motor. P: Paper feed. U2: Sub code 01: Counter sum check error (memory problem.) Sub code 04: EEPROM problem. Sub code 40: Main IC chip read error. Note: To reset U2, requires simulation 16 (Clear, exposure, clear, exposure 16 Print).

DIAGNOSTICS AND SIMULATIONS User Simulations: Note. These are user codes, not service codes. They are listed and described in the operator’s manual. Look further on for service codes. Procedure. Press and hold light and dark keys at the same time, for five seconds. All indicators will start to flash. Enter code number with number keys. Press "Copy". Change the value with the units (1s) key. Press “Copy.” User simulation codes. 1: Auto clear time: 0=none. 1=30 seconds. 2=60. 3=90. 4=120. 5 = 150 (shorter times on AL models.) 2: Preheat time: 0=30 seconds. 1=60 seconds. 2=90 seconds. 3: Auto shut-off: 0=none. 1=5 minutes. 2=15 minutes. 3=30 minutes. 4=60 minutes. 5=120 minutes. 4: SPF stream feeding mode. 0 is on. 1 is off. On means that if the user inserts an original within 5 seconds of the previous original, the machine will automatically copy. 5: Auto shut off: 0=none. 1=auto shut off. 6: Auto/manual mode resolution setup (not all models.)

©

2003 Knight Business Systems Ltd. 81 Buffalo Avenue, Medford, NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

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INTRAVIA’S SERVICE GUIDE TO COPIERS TENTH EDITION

SHARP AL-1215 / AL-1340 / 1451 / 1530CS SHARP 1540CS / 1551 / 1551CS SHARP AR-122E / 123E / 152E / 153E / 157E SIMULATIONS Once begun, procedure must be entered within 4 seconds. Procedure: Press Clear key, exposure mode key, clear key, exposure mode key. Press number of code using 10s and 1s key. Press "Start." Enter the number of the sub code. Press "Start" key. Note: Some procedures refer to AR models only. Some non-AL codes are not noted separately below. 1: Sub code 01: Will operate scan. Scan home test 24: Sub code 01: Clear jam counter. sensor will light drum indicator. Sub code 04: Clear SPF counter. Sub code 06: Clear developer counter. Sub code 06: Aging of mirror scanning. (not all AL) Sub code 07: Reset drum count, turn off drum light. 2: Sub code 02: Test sensors in SPF. Document detect Sub code 08: Clear copy counter. will light the toner light. Document feed transport Sub code 09: Clear printer counter. sensor will light the jam light. SPF cover sensor will Sub code 13: Reset scan counter. light the drum light. Open/close sensor will light the Sub code 14: Clear SPF jam counter. SPF jam light. Sub code 15: Clear scan counter. Sub code 03: SPF motor. 25: Sub code 01: Runs machine, motor, bias, etc. Sub code 04: SPF solenoid. for 30 seconds. Sub code 05: RSPF pressure release solenoid. Sub code 10: Tests laser motor. Sub code 06: RSPF resist clutch. 26: Sub code 01: Set bypass. 0 = single sheet. 1 = stack. Sub code 07: RSPF gate solenoid. Sub code 02: SPF configuration. 0 is none. 1 if 5: Sub code 01: Lights up display. SPF equipped. 2 if RSPF. Sub code 02: Test fuser lamp and fan. Sub code 03: Second cassette. 0 is no 2nd Sub code 03: Test exposure lamp nd cassette. 1 is 2 cassette. 6: Sub code 01: Test paper feed solenoid. Sub code 04: Duplex if 1. No duplex if 0. Sub code 02: Test resist solenoid Sub code0 6: Paper size. 0 is inch. 1 is metric. 2 is (registration solenoid). Japan. 7: Sub code 01: Warm-up time is displayed and the Sub code 07: Machine speed. 10 -15 = 10-15cpm. machine goes into an aging mode. Sub code 20: Trail edge void if 0. No void if 1. Sub code 06: Aging mode, occurring intermittently. Sub code 30: CE mark off if 0. On if 1. 8: Sub code 01: Developer bias. –400VDC. VR121. Sub code 37: Developer life over will stop machine Sub code 02: Grid voltage; high-580. VR 142. if set to 0. Will allow machine to run if set to 1. Sub code 03: Grid voltage; low -400. VR 141. Sub code 38: 0 is stop at drum life over. 1 is cancel Sub code 06: Transfer corona. of stop at drum life over. 10: Runs toner motor for 30 seconds. Sub code 39: Memory capacity. 8 is 8MB. 16 is 16MB. 14: To reset error codes. Sub code 40: Laser motor off timing. 0 is 0 16: To reset U2. seconds. 1 is 30. 2 is 60. 3 is 90. 20: Clear PM count. (AR) Sub code 42: Transfer corona on timing. Default is 21: (AR) Sub code 01: PM cycle. 0 is 3000 pages. 1 is 6K. 2 0, which is 330 milliseconds. 1-9 will start with is 9K. 3 is 13K. 4 is 25K. 5 is no PM indicator. (-)40 ms and in 10ms increments go up to (+) Sub code 02: Mini-PM cycle (Japan only.) 40 ms, with 5 being the default of 330 also. 0 is 5K. 1 is 10K. 2 is none. Sub code 43: Side void area. If 0, no void. Settings 22: Sub code 01: PM/mini-PM count display. 1-10 increase side void in .5mm increments. Sub code 02: PM/mini-PM cycle display. Sub code 44: (Doc feed only) Adjustment for rear Sub code 04: Jam count. edge detect to erase document rear edge shade Sub code 05: Check total copy count. in SPF reduction. Range is 0-8. Default is 4. Sub code 06: Developer count. Sub code 55: CRUM destination. (AR) 00 is nothing, Sub code 08: SPF count. 01 is BTA-A, 02 is BTA-B, 03 is BTA-C, 99 is Sub code 12: Copies on drum. conversion. Sub code 14: Display P-ROM version. Sub code 62: Energy save exposure lamp half on. Sub code 17: Total copy count. On if 0. Off if 1. (not all AL.) Sub code 18: Printer count. Sub code 63: Fan speed. 1 is 1 speed. 2 is 2 Sub code 19: Scan count. speed. (not all AL.) Sub code 21: Display scan count. Sub code 64: (AR) Heater control in scan mode. 0 Sub code 22: SPF jam count. is control on. 1 is control off. (not AL.) ©

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SHARP AL-1215 / AL-1340 / 1451 / 1530CS SHARP 1540CS / 1551 / 1551CS SHARP AR-122E / 123E / 152E / 153E / 157E Simulations - continued 30: Sub code 01: Tests sensors and switches. Paper feed switch will light the developer light. Fuser paper sensor will light jam light. Paper cassette sensor will light the cassette light. Paper feed sensor will light drum light. Exit switch will light developer light. 2nd cassette detector will light 2nd cassette light. Bypass detector will light AE light. New drum sensor will light zoom indicator. 43: Sub code 01: Fuser temperature displayed in centigrade. 0 is 175. 1 is 180. 2 is 185. 3 is 190 . 4 if 195 (default.) 5 is 200. Sub code 04: Fuser temperature displayed in multi copy, apparently, after 20 copies. 0 is 155. Increases by 5 degree increments with each setting up to 5 (180.) Sub code 05: Duplex fuser temp. Change temp in degrees centigrade by the following amounts. 0 is 0. 1 is -8. 2 is -6. 3 is -4. 4 is -2. 5 is 0. 6 is +2. 7 is +4. 8 is +6. 9 is +8. Sub code 09: Postcard size fuser changes. 0 is default. 1 is setup. 46: Sub code 01: Copy density adjustment at 300dpi. Exposure value will display. Change value with up/down keys and press "Start" key to make test copy. Press "Clear" to lock in. Do for each mode; AE, TEXT, PHOTO, toner saver/text, toner saver. More detail in “Technician’s copy quality adjustment.” This sounds easy, but the service manual has some confusing information about GAMMA ADJUST, and says that the table in the manual is subject to change. (this is the only 46 sub-code that applies to some AL models.) Sub code 02: Same as 01, but for 600dpi. Sub code 18: Image contrast adjustment at 300dpi. Same indicators as 46-01.. Sub code 19: y table set up (Gamma table code number display.) 1 is image quality priority. 2 is toner consumption priority. When switched to AE by pressing copy mode select, 0 is fixed process (default,) and 1 is real time. Sub code 20: Adjust exposure in doc feeder mode. Sub code 29: Same as 18, but for 600dpi. Sub code 31: Image sharpness adjustment. 0 is shading off. 1 is standard (default.) 2 is clear. Same image displays as in 01. Sub code 32: Copier color reproduction. See factory manual to do this. 48: Sub code 01: Scan adjustment. Use zoom keys. White plate reference value is also determined in this procedure, so that means that copy quality can also be affected. Use AE key to select different modes that are adjusted. AE lit will be for side to side magnification auto correction. TEXT lit is for side to side magnification manual correction. PHOTO lit is for lead edge to trail edge magnification ratio correction. AE, TEXT and PHOTO lit is for SPF magnification ratio correction. NOTE: If the jam indicator comes on during this procedure, it means the CCD did not see the white plate or there was some other kind of scanning error. 49: Sub code 01: Flash ROM program writing. 50: Sub code 01: Use exposure key to select mode. AE & main cassette lit: Adjusts print start position for main cassette.(Registration) AE & 2nd cassette lit: Adjusts print start position for 2nd cassette.(Registration) AE & bypass indicator lit: Adjusts print start position for bypass.(Registration) TEXT lit: Adjusts lead edge void. PHOTO lit: Adjusts scan start position. AE, TEXT, PHOTO lit: Adjusts rear edge void. AE, TEXT lit: Adjusts SPF scan start. Sub code 10: Center offset adjustment. This might be what we often call “side to side registration.” AE and main cassette lamp lit: Main cassette feed offset. AE and 2nd cassette lamp lit: 2nd cassette feed offset. AE and 2nd cassette lamp lit (if so equipped): 2nd cassette feed offset. AE and bypass lamp lit: Bypass offset (with multi feed unit). AE and TEXT lamp lit: Original center offset. AE, TEXT, PHOTO lit: SPF offset. Sub code 18: Memory reverse position adjustment in duplex. (Head to toe.) Sub code 19: Duplex copy rear edge void. RSPF rear edge void image cut with AE lamp on. Paper rear edge void is TEXT lamp on. ©

2003 Knight Business Systems Ltd. 81 Buffalo Avenue, Medford, NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

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SHARP AL-1215 / AL-1340 / 1451 / 1530CS SHARP 1540CS / 1551 / 1551CS SHARP AR-122E / 123E / 152E / 153E / 157E Simulations - continued 51 Sub code 02: Adjust paper buckle at registration roller of copier and registration roller (resist roller) of SPF. After entering value with number keys, press “SORT” key to lock in. AE, main cassette lit: Main cassette. AE 2nd cassette lit: 2nd cassette. AE, bypass lit: Bypass if multi-feed equipped. AE, TEXT, PHOTO lit: RSPF (front.) AE, TEXT lit: RSPF (rear.) TEXT, PHOTO lit: Duplex back. Sub code 06: Adjust ADF exposure correction (some AL models only.) 53 Sub code 08: SPF scan position automatic adjustment. Place black chart on spg slit glass and run 53-08 with documents cover open. (does not apply to all AL.) 61: Sub code 03: Laser motor is spun. Zoom indicator lights for 1/10th of a second when the HYSNC signal is detected. 63: Sub code 01: Displays shading level of white plate. Detects the level of one pixel and displays the reference voltage. This does not seem to be adjustable. Only for reference. 64: Sub code 01: Executes an internally generated test print. Does not utilize the optics. Two choices: ) is 1x2 and 1 is a grid.

Updates and corrections are posted at our website (www.intravia.com).

Cross Reference Information on All Copiers Is Listed In The Front Of The 10th Edition.

©

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SHARP AR-235 / 275 Equivalent Machines: None. Profile: Digital. Speed: 23 / 27 copies per minute.

CONSUMABLES SUPPLY

DESIGNATION

STATED YIELD

Toner ................................ AR-270MT. .........................25,000 Staple cartridge................. AR-SC1 Developer ......................... AR-270MD ...........................50,000 Drum kit ............................ AR-270DR. ..........................50,000 Drum cleaner blade .......... AR-270CB............................50,000 Drum frame unit ................ AR-270DU .........................200,000 Drum separator pawl kit.... ............................................100,000 Charge corona .................. AR-270MC ...........................50,000 Transfer roller ................... AR-270TX ..........................100,000 Paper feed roller kit........... AR-270IR ...........................100,000 Ozone filter ....................... ..............................................50,000

SUPPLY

DESIGNATION

STATED YIELD

Fuser unit.......................... AR-270FU ......................... 150,000 Fuser thermistor................ ............................................. 50,000 Fuser paper guide............. ............................................. 50,000 Fuser heat roller kit (heat roller, gear, 4 separator pawls, 2 bearings): ............... AR-270UH.......................... 150,000 Fuser pressure roller kit (pressure roller, 4 separator pawls, 2 bearings): ............... AR-270LH .......................... 300,000 Maintenance kit (2 drum separator units, transfer roller): .......... AR-270KA1 ........................ 100,000 Paper feed rollers (each is expected to be replaced at 50,000 uses of that roller) .................................... 50,000

ACCESSORIES Accessory

Model Number

Platen cover (if no document feeder)........................... AR-VR3 Document feeder (single pass feeder)......................... AR-SP4 Reversing document feeder......................................... AR-RP3 Finisher........................................................................ AR-FN5 500-sheet paper feed unit............................................ AR-D11 Tandem 500-sheet paper feed unit.............................. AR-D12 Job separator............................................................... AR-TR3 Fax kit .......................................................................... AR-FX4

Accessory

Model Number

Fax memory: 2MB ...................................................... AR-MM5 Fax memory: 4MB ...................................................... AR-MM6 Fax memory: 8MB ...................................................... AR-MM7 Printer board ................................................................ AR-P11 Print server board ...................................................... AR-NC5J Network kit ................................................................... AR-NS2 Bar code font kit........................................................... AR-PF1 PS3 expansion kit ........................................................ AR-PK1

Toner disposal: Not described in service manual. This machine may recycle toner. To read total count: Press and hold down “Copy” key. Total count will display, as will approximate percentage of toner remaining. Drum removal: Remove toner/developer unit (probably.) Twist off round end plate and lift drum out of unit. Use starting powder with new drum and run simulation 24-7 after installing new drum. Drum blade and charge corona appear to be held in with two screws each. Corona must be pushed forward and up to remove. The factory manual says to check the front and rear moquettes at 50K. Don’t panic. It’s in the dictionary. Moquette is a carpet like substance. Developer replacement and calibration: Open front door. Loosen screw and slide out developer unit. Separate developer unit from toner hopper. Empty old developer. Replace with full bag. Reassemble. Install in machine and enter simulation 25-2. : Press "#". Press "Interrupt". Press "Clear". Press "Interrupt". The display will go dead. Enter “25.” Then press "Start." Then enter “2.” and press “Start.” Developer will stir and calibrate for about thee minutes. Do not interrupt during stir, or you will ruin the calibration. Copy Quality Adjustment: See simulation 46-02. Registration adjustment: See simulation 50.

Cross Reference Information on All Copiers Is Listed In The Front Of The 10th Edition. ©

2003 Knight Business Systems Ltd. 81 Buffalo Avenue, Medford, NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

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SHARP AR-235 / 275 PARTS AND MAINTENANCE ITEMS PART DESCRIPTION

PART NUMBER MAN LOC CODE

1st cassette lift unit..............................CDAIU0024QS51 ... 33 901 ... BA 1st delivery unit ...................................CFRM-0038QS51... 23 901 ... BX 1st delivery unit actuator .....................MLEVP0055QSZZ.. 23 15 ..... AC 1st delivery unit duplex motor unit.......CBRC-0004QS51... 24 502 ... BA 1st delivery unit fan (2) ........................NFANP0004QSZZ.. 23 31 ..... BB 1st delivery unit fan ozone filters (2) ...PFILZ0004QSZZ .... 23 32 .....AM 1st delivery unit registration roller; upper ..NROLP1122FCZZ.. 23 27 ......AF 1st delivery unit sensor board .............CPWBF0083QS51 . 23 18 ..... AU 1st delivery unit shifter unit..................CPLTM0184QS51 .. 24 501 ... BA 2nd cassette interface board...............CPWBF0082QS51 . 32 2 ....... BB 2nd cassette lift unit ............................CDAIU0024QS52 ... 32 13 ..... BA 2nd cassette paper feed clutch ...........PCLC-0008QSZZ ... 32 7 ........AT 2nd cassette transport clutch ..............PCLC-0003QSZZ ... 32 26 ......AT 2nd delivery unit ..................................CGIDM0072QS51 .. 25 901 ... BG 2nd delivery unit actuator ....................MLEVP0067QSZZ.. 25 25 ..... AC 2nd delivery unit photo sensor ............VHPGP1S44S/-1.... 25 12 ..... AK 2nd delivery unit photo sensor ............VHPGP1S73P+-1... 25 13 ......AF 2nd delivery unit tray detect switch .....QSW-B0003QSZZ.. 25 15 ......AF 2nd paper transfer plate cover unit (with separator) ...............................CCOVP0079QS51 . 30 501 ... AX 550-sheet cassette 2 assembly...........CCASP0005QS51.. 29 901 ... BH 550-sheet cassette 2 backstop ...........LPLTP0159QSZZ... 29 1 ....... AD 550-sheet cassette 2 interface board..CPWBF0082QS51 . 30 1 ....... BB 550-sheet cassette 2 paper detect actuator .MLEVP0064QSZZ.. 30 6 ....... AD 550-sheet cassette 2 paper in actuator ..MLEVP0062QSZZ.. 30 7 ....... AC 550-sheet cassette 2 paper pickup rollerNROLR0054QSZZ . 30 27 ..... AP 550-sheet cassette 2 paper roller........NROLR0084QSZZ . 30 23 ..... AS 550-sheet cassette 2 sensor board.....CPWBF0095QS51 . 30 4 ....... AY 550-sheet cassette 2 tray detect switch ...QSW-B0003QSZZ.. 30 14 ......AF 550-sheet cassette 2 upper limit detect actuator ................................MLEVP0063QSZZ.. 30 5 ....... AD 550-sheet cassette assembly..............CCASP0004QS51.. 11 901 ... BG 550-sheet cassette backstop ..............LPLTP0159QSZZ... 11 1 ....... AD AR-D11 PFU interface board ..............CPWBF0082QS52 . 4 1 ......... BH AR-D11/D12 PFU cassette backstop..LPLTP0159QSZZ... 6 1 ......... AD AR-D11/D12 PFU cassette sensor board..CPWBF0095QS51 . 4 4 ......... AY AR-D11/D12 PFU feed clutch .............PCLC-0008QSZZ ... 4 7 ..........AT AR-D11/D12 PFU lift motor.................CMOTV0778FC52.. 5 1 ........ AW AR-D11/D12 PFU lift unit ....................CDAIU0024QS52 ... 4 13 ....... BA AR-D11/D12 PFU motor .....................RMOTS0030QSZZ. 4 38 ....... BA AR-D11/D12 PFU paper detect actuator .MLEVP0064QSZZ.. 4 6 ......... AD AR-D11/D12 PFU paper feed roller ....NROLR0084QSZZ . 4 23 ....... AS AR-D11/D12 PFU paper pickup roller .NROLR0054QSZZ . 4 27 ....... AP AR-D11/D12 PFU transport clutch ......PCLC-0003QSZZ ... 4 26 ........AT AR-D11/D12 PFU transport clutch ......PCLC-0009QSZZ ... 4 44 ........AT AR-D11/D12 PFU tray detect switch...QSWB0003QSZZ... 4 14 ........AF AR-D11/D12 PFU upper detect actuator .MLEVP0063QSZZ.. 4 5 ......... AD AR-D12 PFU interface board ..............CPWBF0082QS53 . 4 1 ......... BK AR-RP3 original tray assembly ...........CSOU-0015QS54... 2 502 ..... BS AR-RP3 transport unit .........................CGIDM0043QS56 .. 5 501 ..... BN AR-RP3/AR-SP4 original detect actuators (4) .........................MLEVP0009QSZZ.. 3 9 ......... AD AR-RP3/AR-SP4 book sensor actuator...MLEVP0047QSEZ . 5 51 ....... AD AR-RP3/AR-SP4 book sensor photo sensor ...................................VHPGP1A71A1-1... 5 53 ....... AG AR-RP3/AR-SP4 document feeder slit glass assembly................................CFIX-0012QS51..... 7 1 ......... BB

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PART DESCRIPTION

PART NUMBER MAN LOC CODE

AR-RP3/AR-SP4 drive unit ................. CFRM-0030QS54 .. 5 502......BK AR-RP3/AR-SP4 exit actuator ............ MLEVP0073QSZZ . 2 60........AE AR-RP3/AR-SP4 feed roller................ NROLR1051FCZZ . 3 31........ AT AR-RP3/AR-SP4 inner sensor............ RDTCT0006QSZZ . 5 35........ AL AR-RP3/AR-SP4 middle tray .............. LSOU-0016QSEZ .. 7 10........AP AR-RP3/AR-SP4 motor ...................... RMOTP0020QSZZ 5 13........BC AR-RP3/AR-SP4 open/close actuator MLEVP0010QSZZ . 3 10........AE AR-RP3/AR-SP4 original & exit photo sensors (3)............................ VHPGP1A71A1-1 .. 2 10....... AG AR-RP3/AR-SP4 original actuator (2). MLEVP0035QSE1 . 2 9..........AC AR-RP3/AR-SP4 paper feeding unit... CFRM-0029QS53 .. 2 14....... BQ AR-RP3/AR-SP4 paper pickup unit .... CARMP0028QS51. 3 502...... AZ AR-RP3/AR-SP4 pickup roller ............ NROLP0024QSZZ . 3 27........ AL AR-RP3/AR-SP4 pickup wrap spring.. MSPRC1316FCZ1 . 3 18........AE AR-RP3/AR-SP4 sensor board........... CPWBF0017QS51. 3 7..........AU AR-RP3/AR-SP4 white mat ................ PCUSS0022QSZZ . 2 22.......AW AR-SP4 original tray assembly ........... CSOU-0015QS53 .. 2 502......BS AR-SP4 transport unit......................... CGIDM0043QS55.. 5 501......BN Bypass actuator .................................. MLEVP0023QSZZ . 13 11......AE Bypass actuator .................................. MLEVP0044QSZZ . 13 12......AE Bypass feed roller ............................... CROLP1115FC02.. 17 10......AN Bypass paper feed actuator................ MLEVP0057QSZZ . 13 22......AC Bypass paper feed photo interrupter .. VHPGP1S73P+-1 .. 13 19...... AF Bypass pickup roller............................ NROLR1051FCZZ . 17 4........ AT Bypass separator assembly (includes pad)CCOVP0060QS51 . 13 503.... AY Bypass separator pad......................... GPAD-0001QSZZ .. 13 23..... AG Bypass tray assembly......................... CSOU-0024QS51 .. 16 901....BK Bypass wrap spring clutch .................. MSPRC1315FCZ1 . 17 15......AD Bypass wrap spring clutch .................. MSPRC1316FCZ1 . 17 22......AE Cassette sensor board........................ CPWBF0081QS51. 12 2........AU CCD .................................................... CLNS-0003QS52 ... 9 28........BP Charge corona .................................... CHLDZ0035QS53.. 19 31...... AZ Cleaner unit ........................................ CFRM-0049QS51 .. 19 901... BM Cleaner unit front cover ...................... PCOVP0057QSZZ. 19 17.......ag Cleaner unit separator pawls (2)......... PTME-0021QSZZ .. 19 25......AK Delivery tray actuator.......................... MLEVP0068QSZZ . 3 10........AC Delivery tray photo interrupter ............ VHPGP1S73P+-1 .. 3 9.......... AF Developer gear; 18t ............................ NGERH0136QSZZ 18 16......AD Developer gear; 20t ............................ NGERH0001YSZZ. 18 14......AD Developer gear; 28t ............................ NGERH0135QSZZ 18 10......AD Developer magnetic roller................... NROLM0071QSZZ 18 22...... AZ Developer unit..................................... CBOX-0001YS58... 18 501... BM Drive unit............................................. CPLTM0160QS51.. 22 901... BQ Drive unit main motor.......................... RMOTP0025QSZZ 22 2........BH Drum wiper blade................................ UCLEZ0011QSZZ.. 19 32...... AT Exposure lamp.................................... RLMPU0012QSZZ. 7 2......... BG Fan...................................................... NFANP0006QSZZ . 3 5.......... AT Fuser actuator..................................... MLEVP0086QSZZ . 21 18......AD Fuser drive gear.................................. NGERH0100QSZ1. 20 16......AU Fuser heat lamp.................................. RLMPU0019QSZZ. 20 11......BA Fuser heat roller.................................. NROLR0053QSZZ. 20 18...... AZ Fuser heat roller bearings (2) ............. CBRGP0010QS01 . 20 17......AN Fuser heat roller pawls (upper; 4)....... PTME-0024QSZZ .. 20 21......AN Fuser photo interrupter ....................... VHPGP1S73P+-1 .. 20 22...... AF Fuser pressure roller........................... NROLR0083QSZZ. 21 5........ BF Fuser pressure roller pawls (3) ........... PTME-0014QSZZ .. 21 12......AK

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SHARP AR-235 / 275 PART DESCRIPTION

PART NUMBER MAN LOC CODE

Fuser thermistor.................................. RDTCT0010QSZZ . 20 8........AN Fuser thermal switch........................... RTHM-0003QSZZ.. 20 3........ AL Fuser unit............................................ DUNTW0171QS15 21 901.... BX IMC board ........................................... CPWBX0074QS31. 26 1........BN Interlock switch ................................... CSW-M0007QS52 . 10 36...... BB Job separator actuator........................ MLEVP0066QSZZ . 34 3........AD Job separator tray............................... LSOU-0034QSZZ .. 34 1........ AX Laser unit ............................................ DUNTK0185QSZZ . 10 1........ BF MCU board (235) ................................ CPWBX0073QS31. 26 10......BN MCU board (275) ................................ CPWBX0073QS32. 26 10......BN Mother board ...................................... CPWBX0090QS51. 26 13...... BB Operation panel assembly .................. CPNLH0016QS51.. 2 25........BD Operation panel start button ............... CPLTP0189QS01 .. 4 16........AG Option connector board ...................... CPWBF0080QS51. 41 901....BG Ozone filter ......................................... PFILZ0011QSZZ.... 2 18........ AS Paper detect actuator (triangular) ....... MLEVP0064QSZZ . 12 3........AD Paper feed clutch................................ PCLCP0004QSZZ . 12 28...... AT Paper feed detect actuator ................. MLEVP0056QSZZ . 12 5........AC Paper feed pickup roller...................... NROLR0054QSZZ. 12 10...... AP Paper feed second roller..................... NROLR0055QSZ1 . 12 14......AR

PART DESCRIPTION

PART NUMBER MAN LOC CODE

Platen cover hinges (2) ...................... MHNG-0015QSZZ.. 4 4 ........ AS Platen cover open/close actuator ....... MLEVP0077QSZZ.. 9 16 ....... AC Platen cover open/close photo sensor ...VHPGP1S73P+-1... 9 14 ........AF Platen cover white mat ....................... PCUSS0023QSZZ.. 4 3 ......... AV Platen glass........................................ PGLSP0003QSZZ .. 1 11 ....... BA Power supply...................................... RDENU0003QS11.. 27 28 ..... BY Power switch ...................................... QSW-C929QCZZ ... 27 20 ..... AN Registration clutch.............................. PCLC-0006QSZZ ... 10 19 ..... AU Registration roller; upper .................... NROLP1122FCZZ .. 14 15 ......AF Scan cable; front ................................ PWIR-0006QSZZ ... 8 1 ........ AQ Scan cable; rear ................................. PWIR-0005QSZZ ... 8 6 ......... AQ Scan home sensor ............................. CPWBF0083QS51 . 9 7 ......... AU Scan motor ......................................... RMOTP0027QSZZ . 8 15 ....... BG Scan photo sensor (size?).................. VHPGP2D03//-1 ..... 9 3 ......... BA Scan photo sensor (size?).................. VHPGP2D032/-1 .... 9 11 ....... BA Toner motor........................................ RMOTD0023QSZZ. 10 47 ......AZ Transfer assembly.............................. CHLDR0083QS51 .. 14 33 ..... BG Transfer roller (part of assembly) ....... NROLR0078QSZZ . 15 4 ........AZ Tray detect switch .............................. QSW-B0003QSZZ.. 12 22 ......AF Upper limit detect actuator ................. MLEVP0063QSZZ.. 12 4 ....... AD

DIAGNOSTICS AND SIMULATIONS ERROR CODES When the machine has a problem, a code will display. At that time, press the Print key to see if there is a sub code. Most codes will reset if the machine is turned off and back on again. Some will require simulation 14, 16 or 17 described in the simulation section. Most operator messages will be spelled out in the display: toner will use the toner symbol, and PM will use the little man maintenance icon, but possibly only if the customer presses the “information” key. Sub code 06: Finisher shift motor. CE: Sub code 00: Communication error with network cable. Sub code 08: Finisher stapler shift motor problem. Sub code 01: Communication error with print server card (AR-NC3D.) Sub code 10: Stapler problem. Sub code 02: Mail server or FTP server not found. Sub code 11: Pusher motor problem. Sub code 03: Server does not correspond during Sub code 15: Finisher elevator motor problem. image transmission. F2: Sub code 02: Toner supply problem. Sub code 04: Entered account number of FTP Sub code 04: Identification problem, model error, server or password is no good. type error, destination error, data abnormality Sub code 05: FTP server entered directory is no or miscellaneous error. good. F5: Sub code 02: Exposure lamp problem. EE: Sub code EL: Problem during developer calibration. F6: Sub code 00: Fax communication problem. Over toned. Sub code 10, 80, 81, 82, 84, 88, 99: Fax board. Sub code EU: Problem during developer F9: Sub code 00: MCU-PRT problem. calibration. Under toned. Sub code 10, 80, 81, 82, 84, 88: Printer board. E1: Sub code 00, 10, 11, 12, 13, 14, 15, 16, 17, 80, 81, Sub code 99: Machine-PCL board language 82, 84, 88: IMC board problem. problem. E7: Sub code 02: Laser problem. H2: Sub code 00: Fuser thermistor open. Sub code 10: Black correction shading problem H3: Sub code 00: Fuser temperature too high. from CCD H4: Sub code 00: Fuser temperature too low. Lamp, Sub code 11: White correction shading problem thermal switch, connections. from CCD. H5: Sub code 01: Exit sensor problem. Sub code 12: Shading problem. Sub code 02: Fuser thermistor problem. F1: Sub code 00: Communication error between main Note: H codes require Simulation 14 to reset. board and finisher. Sub code 01: Finisher jogger shift problem.

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SHARP AR-235 / 275 Error Codes – continued L1: Sub code 00: Scan forward problem. Motor, sensor, board. L3: Sub code 00: Scan return problem. Motor, sensor, board. L4: Sub code 01: Drive problem; main motor, gear, sensor, bind. Sub code 11: Shifter motor problem. L6: Sub code 10: Laser problem. Motor, sensor, board. L8: Sub code 01: Zero cross (board problem with no explanation.) PF: Sub code 00: RIC copy inhibition signal received. Resetting error codes: See simulations 14-17.

U2: Sub code 04: EEPROM communication problem. Sub code 11: Counter check sum error. Sub code 12: Adjust value check sum error. Sub code 20: Machine speed error. Sub code 40: CRUM chip communication error. U7: Sub code 00: RIC communication problem (ICU board.) U9: Sub code 00: MCU-OPE communication problem. Sub code 80, 81, 82, 84, 88, 99: Operation panel problem.

SIMULATIONS User Programs: These are user choices and are not described in the copier operator's manual, or service manual. There may be a separate manual for these. Here is the list of what they are. Auditing mode, copies per account, reset account, account number control, account limit, account number security, key operator number change (default is 00000,) adjust exposure, copy limit, margin shift default adjustment, erase adjustment, initial conditions, stream feeding doc feeder, rotate copy, auto select sort, output trays, printer memory, offset, toner save, auto shut off, auto clear, preheat, message time, time out setting, auto paper select on/off, job program change, document feeder disable (when problem.) duplex disable (when problem,) stapler disable (when problem,) disable center tray counting, disable PC/modem, disable auto power shut off, disable “beep” tone, disable backlight change, total count. SIMULATION CODES Simulation procedure: Press "#". Press "Interrupt". Press "Clear". Press "Interrupt". The display will most likely go dead. Now, press the number of the simulation code that you need. Then press "Start." Then enter the number(s) for the sub code, if needed. Use number keys and up/down arrows to select mode and item. "Start" or “OK” will start the test, clear the counter or whatever. "CA" will end it. Note: The “Interrupt” key is also called the “Pause” key. It looks like an equal sign with an arrow pointing to it. To end a particular simulation, without leaving simulation mode, press "interrupt." You can then enter another code if you want. The same applies if you want to switch to a different sub-code. 07: Sub code 01: Aging. 01: Sub code 01: Scan test. Scanner will move back and forth. Sub code 06: Intermittent aging. Sub code 02: Optics sensors (scan home and lens home) test. Actuate and de-actuate each, by Sub code 08: Set yes/no of display regarding moving the scanner by hand. The display screen warm-up time. will show you which sensor is being actuated. 08: Sub code 01: Bias voltage can be displayed and 02: Sub code 01: Document feeder test. adjusted in various modes. Sub code 02: Document feeder sensors. Sub code 02: Check and adjust charge corona grid voltage in high mode, in each copy mode. Sub code 03: Document feeder loads (motors, solenoids, etc.) Sub code 03: Check and adjust charge corona grid voltage in low mode, in each copy mode. 03: Sub code 02: Finisher sensors. Sub code 10: Check and adjust bias voltage in Sub code 03: Finisher loads (motors, solenoids, etc.) each copy mode. Sub code 06: Adjust finisher jogger position. Sub code 11: Check and adjust charge corona grid Sub code 07: Adjust offset tray operations. voltage in high mode in each printer mode. Sub code 11: Check shifter operation. Sub code 12: Check and adjust charge corona grid 04: Sub code 02: Test option tray sensors and detector. voltage in low mode in each printer mode. Sub code 03: Option tray loads. Sub code 13: Check and adjust bias voltage in fax mode. 05: Sub code 01: Lights display panel. Sub code 14: Check and adjust charge corona grid Sub code 02: Lights heat lamp (5 times.) voltage in high mode in fax mode. Sub code 03: Tests exposure lamp. Sub code 15: Check and adjust charge corona grid 06: Sub code 01: Test loads in paper transport system. voltage in low mode in fax mode. Sub code 02: Test fans. ©

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SHARP AR-235 / 275 Simulations – continued 09: Sub code 01: Duplex motor test. Sub code 04: Duplex motor speed test. Sub code 05: Adjust duplex motor switch back time. 10: Sub code 0: Toner motor test. Be careful not to overtone. 14: Sub code 0: Clear trouble codes (other than U2 or PF). 16: Sub code 0: Clear U2. 17: Sub code 0: Clear PF code. 21: Sub code 01: Setting PM cycle. Enter the PM cycle that you want. Setting: Prints when PM will display 0: 5,000 1: 12,500 2: 25,000 3: 50,000 (factory setting) 4: No PM called for 22: Sub code 01: Displays how many copies have been run on each section. Sub code 02: Displays misfeed count. Sub code 03: Misfeed positions and totals. Sub code 04: Total trouble displays. Sub code 05: ROM version of each section. Sub code 07: Show key operator code. Sub code 08: Document feeder, scanner, and stapler counter. Sub code 09: Paper feed count from each section. Sub code 10: Check system configuration (internal hardware.) Sub code 11: Check use of fax. Sub code 12: Jam positions and number of jams at each position. Sub code 19: Display scan mode counter. 24: Sub code 01: Clear jam (misfeed) count, jam history, error code count and error code history. Sub code 02: Clear paper feed section count for each section. Sub code 03: Clear count of document feeder, stapler, scanner. Sub code 04: Reset PM counter. Sub code 05: Clear developer counter. Sub code 06: Clear copy counter. Sub code 07: Clear drum correction counter. Do when replacing drum. Sub code 09: Clear printer count (after PM.) Sub code 10: Clear fax counter. Sub code 15: Clear scanner counter.

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25: Sub code 01: Main motor. Toner sensor reference number is displayed. Sub code 02: Developer calibration. Will run for about 3 minutes and automatically calibrate. 26: Sub code 01: Option setting. Displayed on screen. Sub code 02: Detect paper size. Sub code 03: Set auditor specs. Sub code 05: Set count of total and PM. Sub code 06: Country. Sub code 10: Entry of software key input for network scanner (only if PCL board.) Sub code 12: To input software key for E-MAIL RIC. Sub code 14: Input software key for PS extension kit. Sub code 18: Toner save mode, but only in Japan or UK. Otherwise, use user mode. Sub code 20: Set job separator exit mode. Sub code 22: Language. Sub code 30: Set operation mode for CE mark. Sub code 35: Set whether sim. 22-4 displays as one problem or as the number of problems, when two or more of the same kind occur. Trouble memory mode. Sub code 36: Set whether or not to stop operations when PM cycle is reached. Sub code 37: Set whether or not to stop operations when developer cycle is reached. Sub code 38: Set whether or not to stop operations when drum cycle is reached. Sub code 46: Set output direction of images, regardless of mode, when installing finisher. Sub code 50: Black white reverse on or off. Sub code 54: PWM duty (brightness). Set to center value of LCD contrast. Sub code 57: Set control mode. Sub code 60: Enable or disable fax mode key when fax is not installed. Automatically enabled if fax equipped. 27: Sub code 01: Set PC/MODEM communication problem (U7-00) detect, yes or no. Sub code 05: Tag number (up grades entered.) 30: Sub code 01: Tests sensors, other than paper feed section. Sub code 02: Tests paper path sensors in the feed section. 40: Sub code 01: Test bypass paper path sensors. Sub code 02: Adjust bypass width sensors. Sub code 03: Analog/digital conversion of bypass width detection display.

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SHARP AR-235 / 275 Simulations - continued 41: Sub code 01: Test document feeder original sensors. Sub code 02: Adjust document feeder original sensors. Sub code 03: Display output value of document size sensors. Sub code 04: Adjust detect level of OC (original cover angle?) 20 degrees. 43: Sub code 01: Reads and allows change of fuser temperature in each mode. Sub code 10: Set paper feed cycle for cardstock. 44: Sub code 01: Various setups in process control modes. Sub code 34: Adjust transfer current. Sub code 35: Temperature correction adjustment (ambient, not fuser.) Sub code 40: Set rotating time before toner supply. 46: Density Adjustments. Sub code 02: Density adjustment for each copy mode. Select mode with arrow keys. Make changes with number keys and lock in with “OK” key. “Start” key will give you test copy. You can adjust AE, text, text/photo, photo, super photo, toner saver AE, toner saver text and toner saver text/photo. 50 is default for all of them. Sub code 07: Density adjustment for each density level in the super photo copy mode. Sub code 09: Density adjustment for each density level in the copy mode (character mode.) Sub code 10: Density adjustment for each density level in the copy mode (character/photo mode.) Sub code 11: Density adjustment for each density level in the copy mode (photo mode.) Sub code 12: Fax exposure level adjustment (batch.) Sub code 13 through 16: Fax exposure level adjustment (individual.) Sub code 18: Adjust copy contrast inclination. Sub code 19: Image quality adjustment in exposure mode. Sub code 20: Adjust density correction in document feeder mode. Sub code 30: Set AE limit.

48: Sub code 01: Front to rear magnification adjustment (main scan.) Sub code 02: Side to side magnification adjustment (sub scan.) Sub code 03: Adjust lead edge sub scan magnification. Sub code 08: Fax scan magnification adjustment. Sub code 09: Fax print magnification adjustment. Sub code 10: Fax auto reduction ratio (print.) 50: Sub code 01: Registration and lead edge void adjustment in copy mode Sub code 05: Lead edge registration, printer mode. Sub code 06: Lead edge registration with document feeder. Sub code 08: Fax scan lead edge registration adjustment. Sub code 09: Fax print lead edge registration adjustment. Sub code 10: Print centering adjustment for each paper feed section. Sub code 12: Adjust print image center in each document mode. 51: Sub code 01: Drum pawl separation timing. Sub code 02: Resist roller contact pressure adjustment (paper feed, duplex, SPF feed.) Sub code 08: Enable or disable drum separation pawl. 61: Sub code 01: Test laser unit. 63: Sub code 01: Check shading correction. Sub code 07: Adjust document feeder white plate scan start position. Adjusts automatically. 64: Sub code 01: Print test patterns. 65: Sub code 05: Test operation panel. 66: Sub code 01 through 53 are various Fax settings, not covered here. 67: Sub code 11: Set the select-IN signal. Sub code 14: Check write/comparison of flash programs. Sub code 17: Clear NVRAM. Sub code 18: Clear application data area of network scanner of Flash ROM. network connection with scanner option installed.

Flash ROM upgrade procedure. Each board gets the Flash ROM plugged in to it. 1. Shut power. 2. Connect computer to machine with RS-232C cable. 3. Turn on power. Machine will go into “download,” and computer will display tree. 4. Double click on “Special.” 5. Double click “All area download.” 6. Computer will ask file name. specify download file (*.dat.) 7. Will take about 5 minutes to download. “Download complete” will display on computer when done. Note: Last step in factory manual says to “turn on power.” This is probably a mistake, since power was turned on earlier.

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2003 Knight Business Systems Ltd. 81 Buffalo Avenue, Medford, NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

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SHARP AR - M350 / 450 Profile: Digital. Speed: 350 is 35 copies per minute. 450 is 45 cpm. Equivalent Machines: Imagistics 3510 / 4510

CONSUMABLES SUPPLY

DESIGNATION

STATED YIELD

Toner (814 grams): ............................................... AR-450NT. ................................... 27,000 copies Developer (450 grams): ....................................... AR-450ND. .................................. 100,000 copies Drum: ................................................................... AR-450DR...................................... 50,000 copies 50K maintenance kit: ........................................... AR-450KC1 ................................... 50,000 copies 50K kit includes drum blade, drum separator pawl, grid, toner seal, front and rear side cushions and charge plate. 100K maintenance kit: .......................................... AR-450KA1 100K kit includes transfer roller, discharge plate, paper dust remover, developer blade, and front & rear developer side seals. Upper fuser kit (roller & 4 pawls):.......................... AR-450UH...............................................200,000 Lower fuser kit (roller & 2 pawls): ......................... AR-450LH ................................................100,000 Staple cartridge for FN4 & FN6 finishers: ............. AR-SC1 Staple cartridge for FN7 finisher: .......................... AR-SC2 Waste toner is recycled.

ACCESSORIES Accessory

Designation

Black/white scanner with duplex document feeder (DSPF) This accessory is standard on these machines. .......... AR-EF1 Duplex unit with multi-sheet bypass.............................AR-DU4 Duplex unit...................................................................AR-DU3 Rack (for installing scanner unit with duplex unit) This accessory is standard on these machines. .......... AR-RK1 Finisher........................................................................ AR-FN6 Saddle stitch finisher.................................................... AR-FN7 3-hole punch unit ....................................................... AR-PN18 Mail bin unit .................................................................AR-MS1 3x500 sheet cabinet/drawer......................................... AR-D14

Accessory

Designation

Stand/MPD & 2000 sheet drawer ................................ AR-D13 Multi-purpose drawer .................................................. AR-MU1 Exit tray (left side) ........................................................ AR-TE3 Shelf (right side)........................................................... AR-TE4 Print controller..............................................................AR-M11 Power supply (required with AR-D13 or AR-D14) ........AR-DC1 Network interface card (10/100 base TX) .................. AR-NC5J Network scanner expansion kit .................................... AR-NS2 Hard disk drive (5GB) ..................................................AR-HD3 PostScript expansion kit............................................... AR-PK1 Fax kit ........................................................................ Unknown

Drum removal: Slide open left side door. Slide out drum unit. Remove charge corona. Remove front plate (3 screws) to access drum. Replace drum, using starting powder to prime. Replace drum separator pawls (4). Replace cleaner blade. Clear drum counter and drum time counter (see simulations.) Developer replacement and calibration: Slide out developer unit and remove cover (2 screws). Empty old developer. Replace with full bag. Reassemble. Install in machine. Leave front door open. Enter simulation 25-2. After pressing “start,” close front door. Press “Start” again. Will run for about two minutes. When complete, shut power and turn back on. Waste toner: Recycled.

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2003 Knight Business Systems Ltd. 81 Buffalo Avenue, Medford, NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

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SHARP AR - M350 / 450 PARTS AND MAINTENANCE ITEMS PART DESCRIPTION

PART NUMBER

CODE MAN LOC

AC/DC power supply (100V) .......... RDENC0002FCZZ...... BX ....... 13 1 ADF (DSPF) actuator ..................... MLEVP0797FCZZ ...... AC ..... 35 26 ADF (DSPF) CIS board .................. CPWBN1458FCE1 ..... BF ....... 36 1 ADF (DSPF) CIS unit (contact image sensor)............... DUNT-7079FCZZ ....... CC....... 36 4 ADF (DSPF) delivery jam sensor/ actuator assembly ...................... QSW-Z0531FCZZ ...... AL...... 34 63 ADF (DSPF) hinge; left .................. MHNG-0209FCZZ ...... BC ..... 34 34 ADF (DSPF) motor ......................... RMOTS0876FCZZ ..... BD ..... 34 35 ADF (DSPF) original exit tray 1...... LSOU-0179FCZZ ....... AR ....... 37 2 ADF (DSPF) original exit tray T...... LSOU-0177FCGZ....... AP ....... 37 2 ADF (DSPF) photo interrupter (3, maybe more)......................... VHPGP1A73A+-1....... AG..... 34 68 ADF (DSPF) registration clutch...... PCLC-0302FCZZ........ AT ..... 34 22 ADF (DSPF) separator clutch ........ PCLC-0303FCZZ........ AT ..... 34 14 ADF (DSPF) separator pad............ PSHEZ4878FCZZ ...... AC ..... 35 18 ADF (DSPF) separator roller.......... NROLR1317FCZZ...... AP ..... 34 21 ADF (DSPF) set actuator ............... MLEVP0796FCZZ ...... AC ..... 35 14 ADF (DSPF)pickup roller................ NROLR1312FCZZ...... AN ..... 34 19 ADF (SPF) board ........................... CPWBF1459DS51...... BN ..... 33 26 ADF (SPF) hinge; right................... MHNG-0208FCZZ ...... BA ....... 33 7 ADF (SPF) length detect actuator..... MLEVP0794FCZZ ...... AC ..... 33 34 ADF (SPF) photo interrupter .......... VHPGP1A73A+-1....... AG..... 33 33 ADF (SPF) white mat ..................... PSHEZ4845FCZZ ...... AV ....... 33 1 ADF assembly (DSPF) ................... DUNT-7133DSZZ ....... CZ ....... 27 8 ADF assembly (SPF) ..................... DUNT-7132DSZZ ....... CY ....... 27 8 ADF exit tray .................................. GCAB-0940-FCZ2 ...... BA ......... 1 5 Cassette assembly......................... CCASP0175FC31 ...... BD ... 16 901 Cassette board ............................... CPWBF1457DS51...... AG..... 15 25 Cassette feed clutch....................... PCLC-0299FCZZ........ AP ....... 6 13 Cassette pickup roller (1) ............... NROLR1312FCZZ...... AN ....... 6 10 Cassette separator......................... PGIDM1892FCZZ....... AE ....... 6 23 Cassette separator rollers (2 in cassette)............................. NROLR1311FCZZ...... AN ....... 6 12 CCD assembly ............................... CPLTM0031RS51 ...... BS ..... 31 41 CCD flat cable ................................ QCNW-0167FCZZ...... AM....... 30 5 Charge corona assembly ............... CCASZ0295DS51 ...... BA ..... 9 901 Charge corona grid ........................ LPLTM5873FCZZ....... AG......... 9 9 Developer auger bearings (4) ........ CBRGP0639FC01 ...... AH ..... 11 13 Developer doctor blade .................. LPLTM5876FCZZ....... AS ..... 11 16 Developer gear; 22t........................ NGERH1371FCZZ ..... AC ....... 11 8 Developer gear; 29t........................ CGERH1420FC01...... AF ....... 11 6 Developer gear; 31t........................ NGERH1374FCZZ ..... AC ..... 11 11 Developer gear; 34t........................ NGERH1373FCZZ ..... AD ..... 11 12 Developer initial detect board (front small square) .................... CPWBF1448DS51...... BP ..... 11 32 Developer magnetic roller bearing; front ..................... CHLDZ1444FC01....... AH ..... 11 36 Developer magnetic roller bearing; rear...................... CHLDZ1445FC01....... AL...... 11 10 Developer unit (price code seems too low) ........ CBOX-0125DS51 ....... BD ... 11 901 Developer unit front handle ............ JHNDP0153FCZZ ...... AE ..... 11 27 Developer unit magnetic roller ....... NROLM1309FCZZ ..... BR ..... 11 15 Door switch .................................... QSW-M0502FCZZ...... AH ..... 14 10 Drum motor .................................... RMOT-0875FCZZ....... BN ..... 15 12 Exposure lamp .............................. RLMPD0658FCZZ...... BA ....... 32 1

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PART DESCRIPTION

PART NUMBER

CODE MAN LOC

Exposure lamp assembly................ CDAIU0619DS51....... BF ........31 1 Fan; controller box .......................... NFANP0063FCZZ...... AW.......12 5 Fan; controller box; front................. NFANP0062FCZZ...... AX......12 12 Fan; delivery unit bottom ................ NFANP0063FCZZ...... AW.........8 5 Fan; left side ................................... NFANP0063FCZZ...... AW.......2 27 Fan; rear frame (2).......................... NFANP0063FCZZ...... AW.......14 1 Fuser cleaner roller......................... NROLM1387FCZZ ..... AK........7 52 Fuser cleaner roller bushings (2) .... NBRGP0670FCZZ ..... AC........7 53 Fuser heat lamp 1; (100V) .............. RLMPU0656FCZZ ..... AY........7 23 Fuser heat lamp 1; (200V) .............. RLMPU0663FCZZ ..... AY........7 23 Fuser heat lamp 2; (100/110V) ....... RLMPU0657FCZZ ..... AY........7 21 Fuser heat lamp 2; (120/127V) ....... RLMPU0662FCZZ ..... AX........7 21 Fuser heat lamp 2; (240V) .............. RLMPU0664FCZZ ..... AY........7 21 Fuser heat lamp1; (120/127V) ........ RLMPU0661FCZZ ..... AX........7 23 Fuser heat roller.............................. NROLT1313FCZZ...... BE........7 46 Fuser heat roller bearings (2) ......... NBRGY0646FCZZ ..... BE........7 45 Fuser heat roller gear ..................... NGERH1380FCZZ ..... AQ .......7 47 Fuser pawl springs (4) .................... MSPRT2852FCZZ ..... AB..........7 4 Fuser pawls; upper (4).................... PTME-0282FCZZ....... AH..........7 3 Fuser pressure lever; front.............. MLEVP0786FCZZ...... AC........7 30 Fuser pressure roller....................... NROLi1314FCZZ ....... BG .......7 22 Fuser pressure roller bearings (2) ....... NBRGY0093FCZZ ..... AK........7 24 Fuser pressure roller pawls (2) ....... PTME-0283FCZZ....... AL ........7 41 Fuser thermistor (2) ........................ RDTCT0147FCZZ...... AR..........7 6 Fuser thermal switch (115V)........... RTHM-0023FCZZ ...... AM .......7 15 Fuser thermal switch (other than 115V) RTHM-0024FCZZ ...... AM .......7 15 Fuser unit (100/110V) ..................... DUNTW7095DSZZ .... CD .....7 901 Fuser unit (120/127V) ..................... DUNTW7095DS11..... CC .....7 901 High voltage resistor board............. CPWBF1490DS52 ..... AK........2 24 High voltage transformer ................ RDENU0001FCZZ ..... BP......15 42 Inverter board (in exp. assembly) ...... CPWBF1449FC31 ..... BH........32 9 Inverter board (in operation panel) ...... CPWBF1470DS51 ..... BN........29 4 Laser unit; 350 ................................ DUNT-7093DSZZ ...... BS......12 21 Laser unit; 450 ................................ DUNT-7093DS11....... BS......12 21 Lift motor......................................... RMOTD0858FCZZ..... BR......15 22 Lift unit (includes lift motor)............. CDAIU0624DS51....... BP....15 501 Main drive paper feed clutch........... PCLC-0298FCZZ ....... AT ........4 59 Main drive registration clutch .......... PCLC-0296FCZZ ....... AX........4 64 Main drive registration clutch; front...... PCLC-0297FCZZ ....... AU........4 60 Main drive unit; includes paper feed clutch and registration clutches............. CFRM-1016DS51 ...... BP......4 901 Main motor; 350.............................. RMOTP0861FCZZ ..... BF ......15 14 Main motor; 450.............................. RMOTP0862FCZZ ..... BF ......15 14 Mother board .................................. CPWBN1460DS51..... AS......12 16 Operation board.............................. CPWBF1447FCE1..... BC..........1 9 Operation key ................................. JBTN-0249FCZZ........ AF ........1 10 Operation panel .............................. CPNLC0244DS52...... CT......27 26 Operation panel interface flat cable QCNW-0173FCZZ ..... AK......12 15 Operation panel start button ........... CBTN-0250FC01 ....... AH......29 18 Original detect unit (AR-EF1).......... CARMP0147DS51 ..... BA....28 501 Ozone filter ..................................... PFILZ0285FCZ1 ........ AT ........12 2 Paper exit actuator (long) ............... MLEVP0792FCZZ...... AD..........8 8 Paper exit actuator (short) .............. MLEVP0838FCZZ...... AC..........8 7 Paper exit actuator detect lever (long) . MLEVP0828FCZZ...... AD..........8 6 Paper exit actuator photo interrupter (2) .................... VHPGP1A73A+-1 ...... AG .........8 9

2003 Knight Business Systems Ltd. 81 Buffalo Avenue, Medford, NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

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SHARP AR - M350 / 450 PART DESCRIPTION

PART NUMBER

CODE MAN LOC

Paper exit motor ............................. RMOTS0859FCZZ..... BC........8 57 Paper exit reverse unit.................... CFRM-1020DS51 ...... BQ .....8 901 PCU board; 350 .............................. CPWBN1461FCE1 .... BW.....15 26 PCU board; 450 .............................. CPWBN1461FCE2 .... BW.....15 26 PCU flash ROM .............................. VHI28F081L01F......... BE......15 58 Platen glass assembly .................... CGLSP0003RS52...... BC......27 10 Power switch................................... QSW-C1381QCZZ..... AY......13 12 Print control board .......................... CPWBN1495FC52..... CP......12 34 Printer interface flat cable ............... QCNW-0176FCZZ ..... AK......12 14 Process unit ................................... CFRM-1017DS71 ...... BN....10 901 Registration roller (PS roller) .......... NROLR1303FCZZ ..... AY..........3 8 Registration roller follower .............. NROLP1302FCZZ ..... AX..........3 1 Registration roller; front (2 on shaft) .... NROLR1304FCZZ ..... AP........3 30

PART DESCRIPTION

PART NUMBER

CODE MAN LOC

Release handle; left door ............... MLEVP0781FCZZ ...... AD ....... 2 15 Reverse gate .................................. PGIDM1886FCZZ....... AL.......... 2 1 Scan cable; front ............................ PWIR-0192FCZZ........ AQ ..... 31 16 Scan cable; rear ............................. PWIR-0191FCZZ........ AQ ..... 31 17 Scan control board ......................... CPWBN1451DS51 ..... BF...... 30 18 Scan home photo interrupter.......... VHPGP1A22LC-1....... AK ..... 31 38 Scan motor ..................................... RMOTS0857FCZZ ..... AZ...... 31 27 Separator pawl solenoid................. RPLU-0326FCZ1........ AN ....... 15 6 Toner motor.................................... RMOTD0856FCZZ ..... BA ..... 15 44 Toner sensor (ATC sensor)............ RDTCT0146FCZZ ...... AX ..... 11 39 Transfer discharge plate (toothed) .... LPLTM5875FCZ1 ...... AK ......... 5 2 Transfer roller (only) ....................... NROLR1355FCZ1 ...... AZ.......... 5 8 Transfer unit (includes roller)...... CHLDZ1474DS51.......BN ......... 5 901

DIAGNOSTICS AND SIMULATIONS ERROR CODES When the machine has a problem, a code will display. At that time, there will usually be a sub code. The factory manual does not supply any information on reading the sub code. It may display automatically, or you might have to press some other key. Most codes will reset if the machine is turned off and back on again. Some will require simulation 14, 15, 16 or 17 as described in the simulation section. Sub code 11: Finisher or console finisher bundle C1: Sub code 00: Charge corona problem. motor problem. CE: Sub code 00: Miscellaneous e-mail related error. Sub code 12: Mail box gate. Sub code 01: Network interface card problem. Sub code 15: Finisher or console finisher lift motor Sub code 02: FTP error or can’t find mail server. problem. Sub code 03: Server down during scanning. Sub code 19: Finisher or console finisher front Sub code 04: Invalid account name or password alignment motor problem. for FTP server entered. Sub code 20: Finisher or console finisher aligning Sub code 05: Invalid FTP server directory entered. motor problem. CH: Door open. Sub code 30: Console finisher communication problem. Sub code 00: Developer cartridge (unit) missing. Sub code 31: Console finisher fold problem (sensor.) Sub code 01: Toner cartridge missing. Sub code 32: Console finisher punch EE: Sub code EL: Problem during developer calibration. communication problem. Over toned. Sub code 33: Console finisher side punch motor register. Sub code EU: Problem during developer Sub code 34: Console finisher punch motor calibration. Under toned. Sub code 35: Console finisher side punch motor E6 Sub code 10: CIS problem (black correction.) register sensor. Sub code 11: CIS problem (white correction.) Sub code 36: Console finisher punch timer sensor. Sub code 14: CIS-ASIC communication problem. Sub code 37: Console finisher RAM. E7 Sub code 02: Laser problem. Sub code 38: Console finisher punch RAM. Sub code 03: Hard drive problem. Sub code 80: Finisher or mail box 24 volt problem. Sub code 06: Control board decode problem. Sub code 81: Console finisher transport motor. Sub code 10: Shading problem (black correction.) Sub code 87: Finisher stapler rotate motor. Sub code 11: Shading problem (white correction.) F2: Sub code 00: Toner sensor. Sub code 14: CCD-ASIC communication problem. Sub code 02: Toner problem. Sub code 50: Laser connection. Sub code 04: Wrong cartridge, destination or life cycle. Sub code 80: Scan board communication problem. Sub code 05: CRUM problem. Sub code 90: PCU communication problem. Sub code 39: Process unit thermistor (not fuser.) F1: Sub code 00: Communication error with finisher or F3: Sub code 12: Tray 1 lift problem. mail bin stacker. Sub code 22: Multi purpose lift problem. Sub code 02: Mail box stacker drive motor problem. F6 Sub code 00: Fax communication problem. Sub code 03: Console finisher paddle motor. Sub code 01: Fax flash ROM problem. Sub code 06: Console finisher slide motor. Sub code 04: Fax modem problem. Sub code 08: Finisher stapler shift motor problem. Sub code 10: Finisher or console finisher stapler problem. ©

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SHARP AR - M350 / 450 Error Codes - continued F7: Sub code 01: Fax board EEPROM read/write error. F9 Sub code 02: Centro port error (control board.) Sub code 03: Network card problem (control board.) H2: Sub code 00: Fuser thermistor for HL1 open. Sub code 01: Fuser thermistor for HL2 open. H3: Sub code 00: HL1 fuser temperature too high. Sub code 01: HL2 fuser temperature too high. H4: Sub code 00: HL1 fuser temperature too low. Lamp, thermal switch, connections. Sub code 01: HL2 fuser temperature too low. Lamp, thermal switch, connections. H5: Sub code 01: Exit sensor problem. Note: H codes might require Simulation 14, 15, 16 or 17 to reset. Not listed in factory manual. L1: Sub code 00: Scan forward problem. L3: Sub code 00: Scan return problem. L4: Sub code 01: Drive problem; main motor, gear, sensor, bind. Sub code 02: Drum drive motor problem. L6: Sub code 10: Laser problem. Motor, sensor, board. L8: Sub code 01: No full-wave signal (PCU). Sub code 02: Full-wave signal problem (PCU). PC: Personal counter missing.

PF: RIC copy inhibition signal received from host computer. Reset PF with simulation 17. U1: Sub code 01: Fax board battery problem. Sub code 02: RTC read problem (fax or ICU board.) Reset with simulation 14. U2: Sub code 00: EEPROM read/write problem. Sub code 11: Control board EEPROM counter check sum error. Sub code 12: Control board EEPROM adjust value check sum error. Sub code 80: Scanner EEPROM. Sub code 81: Scanner memory checksum error. Sub code 90: PCU EEPROM write/read problem. Sub code 91: PCU memory check sum problem. Reset U2 codes with simulation 16. U6: Sub code 00: Desk and/or LCT communication problem. Sub code 01-03: Desk or LCC or multi-purpose tray lift problems. Sub code 10: Desk or LCC transport motor. Reset U6 codes with simulation 15. U7: Sub code 00: MODEM-PC problem.

Resetting error codes: See simulations 14, 15, 16, 17. Simulation procedure: Press “P” “*” “Clear” “*” Enter code with number keys. Press “Start.” Press number of sub code. Press “Start.” Enter new value with number keys, and press “Start” to lock in. Sub code 03: Tests exposure lamp. 01: Sub code 01: Scan test. Scanner will move back and forth. 06: Sub code 01: Test loads in paper transport system. Sub code 02: Optics sensors (scan home and lens Sub code 02: Test fans. home) test. Actuate and de-actuate each, by 07: Sub code 01: Aging. moving the scanner by hand. The display Sub code 06: Intermittent aging. screen will show you which sensor is being Sub code 08: Set yes/no of display regarding actuated. warm-up time. 02: Sub code 01: Document feeder test. 08: Sub code 01: Bias voltage can be displayed and Sub code 02: Document feeder sensors. adjusted in various modes. Sub code 03: Document feeder loads (motors, Sub code 02: Check and adjust charge corona grid solenoids, etc.) voltage in each print mode. 03: Sub code 02: Finisher sensors. Sub code 06: Check and adjust transfer current. Sub code 03: Finisher loads (motors, solenoids, etc.) Sub code 17: Set and adjust transfer roller output. Sub code 06: Adjust finisher jogger position. 09: Sub code 01: Duplex motor and solenoid test. Sub code 10: Adjust console finisher (AR-FN7.) Sub code 02: Duplex sensor test. Sub code 20: Check mail bin stacker (AR-MS1) 10: Sub code 0: Toner motor test. Be careful not to sensor. overtone. Sub code 21: Check mail bin stacker loads. 13: Sub code 0: Reset U1 problem (with fax.) 04: Sub code 02: Test option paper feed sensors and 14: Sub code 0: Clear trouble codes detector. 15: Sub code 0: Clear U6 trouble codes. Sub code 03: Option paper feed loads. 16: Sub code 0: Clear U2 trouble codes. 05: Sub code 01: Lights display panel. 17: Sub code 0: Clear PF code. Sub code 02: Lights heat lamp (5 times.) ©

2003 Knight Business Systems Ltd. 81 Buffalo Avenue, Medford, NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

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SHARP AR - M350 / 450 Simulations – continued 21: Sub code 01: Setting PM cycle. Enter the PM cycle that you want. Setting: PM will display 0: Default: Quantity unknown 4: 100,000 1: 40,000 5: 120,000 2: 50,000 6: No PM called for 3: 80,000 22: Sub code 01: Displays how many prints have been run on each section (Total, drum count, toner, developer, PM, output, paper, printer, fax prints, right side exit, other print counters.) Sub code 02: Displays misfeed count. Sub code 03: Misfeed positions and totals. Sub code 04: Total trouble displays. Sub code 05: ROM version of each section. Sub code 06: Print adjustments and setup data. Sub code 07: Show key operator code. Sub code 08: Document feeder, scanner, and stapler counter. Sub code 09: Paper feed count from each section. Sub code 10: Check system configuration (internal hardware.) Sub code 11: Check use of fax. Sub code 12: Jam positions and number of jams at each position. Sub code 13: Display process cartridge info. Sub code 19: Display scan mode counter. 24: Sub code 01: Clear jam (misfeed) count, jam history, error code count and error code history. Sub code 02: Clear paper feed section count for each section. Sub code 03: Clear count of document feeder, stapler, scanner. Sub code 04: Reset PM counter. Sub code 05: Clear developer counter. Sub code 06: Clear copy counter. Sub code 07: Clear drum correction counter. Do when replacing drum. Sub code 09: Clear printer count (after PM.) Sub code 10: Clear fax counter. Sub code 11: Clear drum rotate time, toner motor rotate time an developer time counter. Sub code 15: Clear scanner counter. 25: Sub code 01: Main motor. Toner sensor reference number is displayed. Sub code 02: Developer calibration. Open front door, enter simulation 25-2. Press “start.” Close door, press “Start.” Will run for about two minutes and automatically calibrate. When done, shut power, and then turn back on.

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26 Sub code 03: Set auditor specs. Sub code 05: Set count of total and PM. Sub code 06: Country. Sub code 10: Set trial mode for network scanner. Sub code 18: Toner save mode, but only in Japan or UK. Otherwise, use user mode P22. Sub code 30: Set operation mode for CE mark. Sub code 35: Set whether sim. 22-4 displays as one problem or as the number of problems, when two or more of the same kind occur. Trouble memory mode. Sub code 38: Set whether or not to stop operations when developer cycle is reached. Sub code 41: Enable or disable AMS in pamphlet mode. Sub code 52: Enable disable white paper in OHP mode. 27: Sub code 01: Set PC/MODEM communication problem (U7-00) detect, yes or no. Sub code 05: Tag number (up grades entered.): 30: Sub code 01: Tests sensors in paper feed section. Sub code 02: Tests paper path sensors in the feed section. 40: Sub code 01: Test bypass paper path sensors. Sub code 02: Adjust bypass width sensors. Sub code 07: Adjust bypass tray width detect level. Sub code 11: Check width detect level of bypass tray width detector. Sub code 12: Check width detect level of bypass tray width detector. 41: Sub code 01: Test document feeder original sensors. Sub code 02: Adjust document feeder original sensors. Sub code 03: Display output value of document size sensors.: 43: Sub code 01: Reads and allows change of fuser temperature in each mode. 44: Sub code 01: Enable/disable correction operations in process sections. Sub code 04: Set reference density level in developer bias correction. Sub code 09: Check result of correction in process section. 46: Density Adjustments. Sub code 02: Density adjustment for each copy mode. Select mode on screen. Make changes with number keys and lock in with “P” key. “Start” key will give you test copy and will lock in value. You can adjust binary, auto, text, text/photo, photo modes. 50 is default for all of them.

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SHARP AR - M350 / 450 Simulations (46 Sub codes) - continued Sub code 09: Density adjustment for each density level in the copy mode (binary text mode.) Sub code 10: Density adjustment for each density level in the copy mode (binary text/photo mode.) Sub code 11: Density adjustment for each density level in the copy mode (binary/photo mode.) Sub code 12: Fax exposure level adjustment. Sub code 13 through 16: Fax exposure level adjustment (individual.) Sub code 17: Adjust CCD/CIS shading reference. Sub code 18: Adjust gamma in each copy mode. Sub code 19: Adjust gamma in auto copy mode, to set density detect area and to set image process mode. Sub code 20: Adjust density correction in document feeder mode for document table (platen glass?) mode so that density is the same as in table mode. Sub code 21: Adjust scanner exposure level (1 mode auto.) Sub code 22: Adjust scanner exposure level and individual setup in normal mode. Sub code 23: Adjust scanner exposure level and individual setup in small text mode. Sub code 24: Adjust scanner exposure level and individual setup in fine mode. Sub code 25: Adjust scanner exposure level and individual setup in super fine mode. 48: Sub code 01: Main scan and sub scan magnification adjustment. Sub code 02: Adjust scan motor speed

50: Sub code 01: Adjust document scan position, image print position and lead edge void. 50-02 is easier. Sub code 02: Adjust document scan position (Registration,) image print position and lead edge void. Simpler than 50-01. select “Copy start.” Enter new value with number keys. Press “P” to lock in. Sub code 06: Lead edge registration with document feeder (DSPF.) 5007 is easier. Sub code 07: Lead edge registration with document feeder (DSPF,) Simpler than 50-06. Sub code 10: Print centering adjustment for each paper feed section. Sub code 12: Adjust print image center in each document mode. 51: Sub code 02: Resist roller contact pressure adjustment (paper feed, duplex, SPF feed.) 53: Sub code 06: Adjust DSPF width detect level. Sub code 07: Adjust SPF width detect. 60: Sub code 01: Test ICU (DRAM) read/write operation and SIMM memory and onboard memory. 61: Sub code 01: Test laser unit. Sub code 02: Adjust laser power in copy mode. Sub code 03: Adjust laser power in fax mode. Sub code 04: Adjust laser power in print mode. 63: Sub code 01: Check shading correction. Sub code 02: Execute shading. Sub code 07: Adjust document feeder white plate scan start position. Adjusts automatically. 64: Sub code 01: Print test patterns. 65: Sub code 01: Adjust LCD touch panel detect position. Sub code 02: Check LCD touch panel detect position adjust (displays coordinates.) 66: Sub code 01 through 36 are various Fax settings, not covered here. 67: Sub code 02: Check parallel I/F operation of printer. Sub code 11: Set enable/disable of parallel I/F select signal of printer. Sub code 16: Check network card.

Key Operator Programs: These are not service modes, but operator accessible. Default password is “0000.” Press “Menu” until “key operator programs” displays. Press “OK.” “Key operator code” will display. Factory default code is a mystery so far; sorry. You are expected to enter the 5th digit of the code, and then press “OK.” Enter each of the other four digits in the same manner. Select the program with the up/down arrows. Press “OK.” Press “Menu” to exit. Printer settings Auditor settings. Energy save settings. Operation panel settings. Device settings (duplex, stapler, etc.) Print key operator program list. Key operator code change. ©

System settings (include print density.) Interface settings. Network settings. Initialize/store settings. Product key.

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SHARP AR - M350 / 450 Copier settings Initial status settings: Paper tray, exposure mode, copy ratio, duplex, output mode default settings are programmable by operator in this mode. Exposure adjustment: In auto mode. Factory default is “5,” but you can set auto exposure anywhere from 1-9.” Rotate copy: Will rotate image to fit copy paper if auto paper select or auto image mode selected. Auto paper select: Set for “plain paper,” or “plain paper and recycle paper.” 600dpi x 600dpi scan: Standard is 600dpi x 300dpi. 600 x 600 will produce better quality, but scan slower. Quick scan from glass: When scanning from glass, will scan at 600dpi x 300dpi. First copy time will be faster, but resolution will be weaker. Device control: Original size detect and disable document feeder settings (such as when scanner is not working.) Flash ROM upgrade procedure . Each board gets the Flash ROM plugged in to it. 8. Shut power. 9. Connect computer to machine with RS-232C cable. 10. Turn on power. Machine will go into “download,” and computer will display tree. 11. Double click on “Special.” 12. Double click “All area download.” 13. Computer will ask file name. Specify download file (*.dat.) 14. Will take about 5 minutes to download. “Download complete” will display on computer when done. Note: Last step in factory manual says to “turn on power.” This is probably a mistake, since power was turned on earlier.

Updates and corrections are posted at our website (www.intravia.com)

Cross Reference Information on All Copiers Is Listed In The Front Of The 10th Edition.

©

2003 Knight Business Systems Ltd. 81 Buffalo Avenue, Medford, NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

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TOSHIBA E-STUDIO 16 / 20 / 25 Equivalent machines: Xerox® Pro 416 / 421 Profile: Digital. Speed: 16 / 20 / 25 copies per minute

TOSHIBA CONSUMABLES SUPPLY

DESIGNATION

STATED YIELD

Toner (16) T-1600 (335 grams) ....................................... T-1600D ............................................ 5,000 Toner (20/25) (500 grams) .............................................. T-2500 .............................................. 7,500 Developer (16/20; same as 25, but different yield)... D-1600 ............................................ 99,000 Developer (25; same as 16/20, but different yield) .......... D-1600 ............................................ 33,000 Process unit (16) ............................................................. PU-1600N ....................................... 27,000 Process unit (20/25) ........................................................ ZT 2500.......................................... 99,000 Process unit (25) ............................................................. PU-1600.......................................... 99,000 Process unit (Has a fuse which blows at installation. See Note below). Fuser unit (16) ................................................................. Fuser-1600-120.......................................... Fuser unit (20/25) ............................................................ Fuser-2500-120.......................................... Transfer corona (16/20/25).............................................. Main-CH-1600............................................ Process unit Note: Earlier models used “Customer replaceable unit” (CRU). The customer would replace the complete process unit every 27K or 33K, which included the drum and developer. Later models, designated “s” use “Service replaceable units” (SRU). In these machines the process unit includes the drum, but not the developer. At 81K or 99K, the technician replaces developer. The customer (I think) still replaces the process unit at 27K or 33K. The technician can change the PM cycle as well. XEROX® 416 CONSUMABLES XEROX® 421 CONSUMABLES

SUPPLY

DESIGNATION

STATED YIELD

Toner (2 per box) “sold:” No contract ......... 106R445 ............................. 5,000 Drum (Print cartridge) .... 113R475 or 101R90................. 27,000 Drum (Print cartridge) with tag 005................... 113R629 ........................... 27,000 Developer - In print cartridge (doesn’t make sense)........ 81,000

SUPPLY

DESIGNATION

STATED YIELD

Toner (2 per box)...............106R647 .................................5,000 Drum (Print cartridge) ........113R629 ..............................27,000 Developer - In print cartridge (doesn’t make sense) ........81,000

ACCESSORIES & OPTIONS ACCESSORY / OPTION TOSHIBA MODEL DESIGNATION Automatic document feeder......... MR2012, MR-2012-N.....ADF Reverse automatic document feeder ...................... MR-3011 ..................... RADF Original cover (if no document feeder).........KA-1600PC, KA-1600PC-N...... Duplex unit .................................. MD-0101, MD-0101-N... ADU Print controller ............................. GA-1030 .............................. Print controller ............................. GA-1031 ............................... Memory ...................................GC-1110, GC-1120, GC-1050.. GC-1050-N .................................. NIC kit.......................................... GF-1110................................ Fax kit.......................................... GD-1060-EU/NA/AU/TW....... Internet fax kit.............................. GD-1070 ...............................

©

ACCESSORY / OPTION TOSHIBA MODEL DESIGNATION Paper feed pedestal (550-sheet) . KD-1009, KD-1009-N.....PFP Paper feed unit ............................ MY-1015, MY-1015-N ....PFU Cassette module.......................... MY-1017, MY-1017-N ..... CM Large capacity feeder .................. KD-1010......................... LCF Paper feed controller ................... GH-1010, GH-1010-N ....PFC Paper feed controller ................... GH-1020, GH-1020-N ....PFC Paper feed controller ................... GH-1030, GH-1030-N ....PFC Job separator............................... MJ-5001, MJ-5001-N ..... JSP Offset tray .................................... MJ-5002, MJ-5002-N ............ Stack feed bypass ....................... MY-1016, MY-1016-N ....SFB Finisher........................................ MJ-1011 ................................ Stapler ......................................... KK-1600 ................................

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TOSHIBA E-STUDIO 16 / 20 / 25 Drum replacement: Remove toner cartridge and slide out process unit. Raise the shutter and remove separator claws. Separate the drum assembly from the process unit by removing four screws (2 in front and 2 in rear). You may have to remove charge corona and the discharge LED board on the drum unit. Remove two screws in front for the drum shaft. Remove the drum shaft and lift out the drum. Use starting powder on new drum when installing. Drum blade replacement: Remove drum (described immediately above,) as well as the charge corona and discharge LED board. Pull out two pins that mount the drum blade to release the blade. Developer replacement: Remove drum (as described two paragraphs above). Remove developer cover (two screws). Dump developer. The manuals specifically warns you not to vacuum directly on the toner sensor (this ruins them sometimes, on many machines). Replace developer. Apparently, you will not replace developer in an old process unit, but will only install it in a new unit. Process unit fuse: The process unit has a fuse (value not known). I believe this fuse is expected to blow at the initial installation of the process unit. Replacing it may allow reuse of the unit (maybe; just guessing). To check if the fuse is blown, there are three terminals on the process unit; the upper and lower read the fuse. Infinite ohm reading is blown fuse. Short is new fuse. The fuse appears to be soldered in to the “DLE PWA assembly” which is the discharge LED board mounted on the drum unit. Developer Calibration: None required. Takes place when process unit is replaced, along with new developer. Waste toner: Is sent to the waste toner section of the toner cartridge. Reading and Clearing PM Count: It appears that this takes place when the process unit is replaced, or possibly by replacing the process unit fuse.

PARTS AND MAINTENANCE ITEMS PART DESCRIPTION PART NUMBER MAN LOC Battery ....................................................4130 1044000 . 10 13 Bypass photo interrupter.........................4401 983080 ... 16 12 Bypass pickup roller................................4401 964290 ..... 16 5 Bypass separator....................................4130 6013000 ... 16 9 CCD (16) ................................................4130 3644000 . 5 36a CCD (20/25) ...........................................4130 3645000 . 5 36b Charge corona assembly........................4131 1531000 . 23 29 Charge corona grid .................................4131 2033000 . 23 30 Computer interface board (PIF) ..............4130 0512000 . 10 24 Developer agitator bushing (2) ...............4130 6097000 . 24 20 Developer agitator seal (3) .....................4130 6097000 . 24 21 Developer auger bushing........................4130 6094000 . 24 30 Developer doctor blade...........................4130 5059000 ... 24 6 Developer gear .......................................4130 6333000 . 23 41 Developer gear; agitator .........................4130 6101000 . 24 24 Developer gear; auger ............................4130 6312000 . 24 28 Developer gear; double ..........................4130 6103000 . 24 13 Developer gear; double ..........................4130 6104000 . 24 15 Developer gear; double (magnetic roller) ....4130 6327000 . 24 11 Developer gear; idler ..............................4130 6104000 . 24 16 Developer gear; idler ..............................4130 6264000 . 24 22 Developer gear; idler ..............................4130 6105000 . 24 23 Developer gear; idler ..............................4130 6313000 . 24 25 Developer gear; idler ..............................4130 6315000 . 24 26 Developer gear; idler ..............................4130 6314000 . 24 27 Developer lift handle ...............................4130 6306000 ... 23 1 Developer mag roller ..............................4130 7899000 . 24 52 Developer mag roller bushing (2)............4130 7761000 . 24 14 Developer unit ........................................4131 11530000 23 45 Discharge LED board .............................4130 0510000 . 23 61 Drum blade (BL-1600D)..........................4130 3612000 . 23 57 ©

PART DESCRIPTION PART NUMBER MAN LOC Drum cylinder (OD-1600)........................4130 3611000.. 23 55 Drum recovery sheet...............................4130 6575000.. 23 25 Drum separator pawls (3) .......................4130 6384000.... 23 7 Exit actuator (16) ....................................4130 6156000.. 8 16a Exit actuator (20/25) ...............................4130 6357000.. 8 16b Exit tray stopper......................................4130 6169000.... 1 11 Exposure lamp (16).................................4130 1112000.... 5 2a Exposure lamp (20/25)............................4130 9019000.... 5 2b Fan (2) ....................................................4130 6518000.... 13 5 Fuse: process unit reset..........................4843 078009.... 23 62 Fuser cleaner roller .................................4130 4523000.... 9 18 Fuser drive gear......................................4130 6341000...... 9 9 Fuser gear (20/25) ..................................4131 4029000.. 22 51 Fuser gear; exit.......................................4130 6061000...... 9 5 Fuser gear; idler (16) ..............................4130 6065000.... 9 15 Fuser gear; idler (20/25) .........................4131 4011000.. 22 15 Fuser heat lamps (assembly includes both) 4130 3610000.. 9 26a Fuser heat roller (16) ..............................4130 3609000.... 9 21 Fuser heat roller (20/25) .........................4130 3609000.. 22 21 Fuser heat roller bushing (2)...................4130 6059000.... 9 10 Fuser pressure roller...............................4130 3608000.... 8 16 Fuser thermistor......................................4420 9012000.... 9 35 Fuser thermal switch...............................4130 6532000.... 9 30 Fuser unit ...............................................4130 6070000...... 9 1 High voltage board..................................4130 1096000.. 10 21 Inverter board (16) ..................................4130 1113000.. 4 20a Inverter board (20/25) .............................4130 9020000.. 4 20b Laser unit (16).........................................4130 3621000 13 15a Laser unit (20/25)....................................4130 3621100 13 15b Low voltage power supply.......................4130 1130000.. 13 14

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TOSHIBA E-STUDIO 16 / 20 / 25 PART DESCRIPTION PART NUMBER MAN LOC Main motor (large one) ........................... 4131 2002000 . 11 50 Main motor (small one)........................... 4130 4061000 . 11 30 Memory board ........................................ 4130 0008000 ... 10 6 Operation board (16) .............................. 4130 0525000 . 6 22a Operation board (20/25) ......................... 4130 0551000 . 6 22b Operation panel...................................... 4130 6195000 ..... 6 3 Operation start button............................. 4130 6205000 ..... 6 9 Optics sensors (20/25; 2) ....................... 4406 379920 ..... 5 39 Optics sensors (20/25; 4) ....................... 4420 5167000 ... 5 40 Ozone filter ............................................. 4130 6746000 ... 1 13 Paper feed photo interrupter (2) ............. 4408 683480 ... 17 13 Paper feed roller..................................... 4401 964410 ... 17 28 Paper pickup clutch ................................ 4130 6508000 ... 17 3 Paper pickup roller (2 on assembly) ....... 4130 6719000 . 17 15 Platen glass assembly (includes slit glass).. 4130 3554000 ..... 3 1 PM stuff: 16 fuser kit (FU-kit-1600)......... 4130 3639000 ... 21 1 PM stuff: 20/25 fuser kit (FU-kit-2500).... 4130 3639100 ... 21 1 PM stuff: CH-kit-1600 ............................. 4130 3638000 ... 21 2 PM stuff: Dev-kit-1600 ............................ 4130 3714000 ... 21 5

PART DESCRIPTION PART NUMBER MAN LOC PM stuff: PU-kit-1600 ............................. 4130 3713000 ... 21 4 PM stuff: roller kit (Rol-kit-16cst)............. 4130 3640000 ... 21 3 Process unit reset fuse ........................... 4843 078009 ... 23 62 Registration actuator .............................. 4130 6045000 . 15 29 Registration actuator spring.................... 4130 5505000 . 15 30 Registration clutch .................................. 4130 6527000 ... 15 3 Registration photo interrupter ................. 4408 683480 ... 15 33 Registration roller ................................... 4130 6526000 ... 15 7 Relay board ............................................ 4130 0521000 . 10 2a Scan board (16)...................................... 4130 1105000 ... 4 5a Scan board (20/25)................................. 4130 9017000 ... 4 5b Scan motor ............................................. 4130 1109000 ... 4 17 Scan photo interrupter ............................ 3038 646531 ..... 4 23 Scan thermistor? Them-CS .................... 4130 1114000 ... 4 37 Toner motor ............................................ 4130 6613000 ... 14 2 Toner sensor (in developer unit)............. 4130 6684000 . 24 31 Transfer corona (main charger) .............. 4130 3636000 ..... 7 4 Tray up clutch ......................................... 4130 6506000 . 12 15 Tray up motor ......................................... 4130 6513000 ... 12 4

DIAGNOSTICS AND SIMULATIONS TROUBLE CODES These will not display automatically. If the machine has a jam ("Clear paper") or "picture of a wrench" you can read these codes. To read them, press down the "8" key and the “Clear/Stop” key simultaneously. All codes, except fuser errors, are reset by turning the machine off and back on again. Life end Process unit Toner Operator errors Offset tray full Cassette not ready. No toner Toner empty Finisher tray full LCF not installed. No process unit Internal tray full Cover open (will state which one). Upper tray of job separator full No paper No staples. (cassette, 1, 2, 3, 4, LCF). Lower tray of job separator full Service Errors C01: Main motor drive problem. CA2: Horizontal sync signal error. C04: PFP main drive problem (tray 3). C06: LCF feed motor. C13: Cassette 1. C14: Cassette 2. C15: Cassette 3. C16: Cassette 4. C18: LCF tray problem. C19: LCF feed motor. C21: Scan problem. C25: Scan watchdog error. C26: Exposure lamp. C38: Replaced process unit error. C41: Fuser thermistor or low temperature. ©

C43: Fuser problem after warm-up C44: Fuser problem after warm-up. C45: Fuser thermistor open. To reset fuser errors: Go to 08-400. Press “Start.” Change status from any number displayed to “0” to clear fuser code, press “set” on Toshiba or “insert” on Xerox. Shut power and turn back on. C56: Communication problem between copier and PFC. C57: Communication problem between copier and IPC. C58: Communication problem between IPC and finisher. C71: Doc feeder paper supply motor problem. C73: Doc feeder EEPROM initialization problem. C74: Doc feeder exit reverse sensor problem. C81: Doc feeder fan.

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TOSHIBA E-STUDIO 16 / 20 / 25 Error Codes – continued C82: Doc feeder aligning sensor. C83: Doc feeder size length adjustment error. C91: SRAM lithium battery. C95: Power supply fan. C96: Process unit fan. C97: Vacuum fan. C98: Clock IC problem. C99: PFC microcomputer problem. CA1: Laser motor (polygon motor) problem. CA2: Laser HSYNC problem. CB2: Finisher exit motor. CB5: Staple motor. CC3: Processing motor. CC8: Front aligning motor. CC9: Upper tray elevator motor. CCA: Lower tray elevator motor. CCB: Rear aligning motor. E01: Jam. E02: Fuser jam. E03: Jam at turn on. E08: Duplex jam. E09: Paper feed jam. E11: Duplex feed jam. E12: Bypass jam. E13: Upper cassette jam. E14: 2nd cassette jam (PFU). E15: 3rd cassette jam (PFP upper). E16: 4th cassette jam (PFP; 20/25). E19: LCF jam (20/25). E31: Cassette 2 jam. E32: Cassette 3 or 4 jam. E33: LCF jam (20/25). E34: Cassette 3 or 4 jam. E36: LCF jam (20/25). E41: Front or side door open during copy cycle. E42: Cassette 2 or 3 door open during copy cycle.

E43: Duplex unit open during copy cycle. E45: LCF open during copy cycle. E71: ADF feed jam. E72: ADF transport jam. E73: ADF exit jam. E74: ADF original reverse jam. EA1: Finisher transport jam. EA2: Finisher jam. EA3: Jam in finisher at power on. EA4: Finisher door open jam. EA5: Stapler jam. EA6: Finisher early arrival jam. EA7: Finisher transport jam. F11: Scanner I/F problem. F12: Write error downloading scanner program. F13: Download sector error of scanner unit program. F14: Scan unit F-ROM error. F21: PCON board memory error. F22: PC Interface board NVRAM error. F31: Fax modem IC problem. F41: Offset catch tray initial detect error. OF1: Intermittent failure. OF2: Netware problem. OF3: Message without fault code. OF4: Network card PCL print error. OF5: Network card status not printed. OF6: User interface error. OF7: Web page print error. OF8: Fax problem. OF9: Internet fax problem. OF10: Stapler. OF11: Scan document size sense problem. OF12: Offset catch tray. OF13: Separator tray. OF14: Print cartridge (drum/dev unit). OF15: Toner detect problem.

Cross Reference Information on All Copiers Is Listed In The Front Of The 10th Edition.

Updates and corrections are posted at our website (www.intravia.com).

©

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TOSHIBA E-STUDIO 16 / 20 / 25 SIMULATIONS There are many simulations, tests and settings that can be done in the various modes. To enter the mode, shut power off. Then hold the "0" key and the number key of that mode, while turning on power. You will then be in the particular mode. In all cases, turning power off and back on again will exit the mode. Function test: Two ways of entering this mode, apparently. 1st method: Shut power. Hold down “1” & “3” keys while turning on power. 2nd method: press the following keys in this sequence; “*” “#” “*” “*” Use the up/down arrow keys to select the test. Then press “set.” 01: Operations panel test: Display dots turn on and off and cursor moves. 02: Print test: Select code with number keys, press “set.” Select cassette with number keys. Press “set.” Print setup 1 (T,), set. Print setup 2 (B,) set. Press “Start.” Press “clear/stop.” T is for character density. B is for background density. Print tests listed below. 135: All surface horizontal 1 dot line, horizontal 1 dot 109: If T=0 all black. If T=255 all white. Halftone test. space. 110: Density should change smoothly. Scans 256 136: All surface vertical 1 dot line, vertical 1 dot space. levels. 137: All surface horizontal 2 dot line, horizontal 2 dot 111: 33 levels of transition. Scans 33 levels. space. 112: 17 levels of transition. Scans 17 levels. 138: All surface vertical 2 dot line, vertical 2 dot space. 113: 33 levels of transition. Feeds 33 levels. 141: 1 dot grid pattern. 114: 17 levels of transition. Feeds 17 levels. 142: 2 dot grid pattern. 115: Scan 1 dot line, 2-level. Black if T and B are 145: Grid pattern; 4 sets of 1 dot lines. Horizontal 2 dot 0. White if T and B are 255. space. 116: Scan 24 dot line, 2-level. Black if T and B are 146: Grid pattern; 4 sets of 2 dot lines. Horizontal 2 dot 0. White if T and B are 255. space. 121: Halftone. All gray. 149: All black. 122: Density should change smoothly. Scans 256 150: All white. levels. 151: Right tilt rising line with an interval of 5mm. line 123: 33 levels of transition. Scans 33 levels.: should be tilted, but straight. 124: 16 levels of transition. Scans 16 levels. 03: Modem test. Not covered here. 04: Sensor test. Service manual uses bit switch / matrix which is very unclear and cannot be duplicated here. It is possible that the display will indicates dozens of 1s and 0s, and you can see a change from 1>0 or 0>1 by actuating each sensor. However, if sensor is not working you would not be able to tell with only this information. 05: SRAM test. Will display if error is found. 06: DRAM test. Will display if error is found. 07: Clock IC test. 08: Scanner test. Does read/write test on RAM in the image processing LSI. 09: CODEC test. Encodes 10 lines with Modified Huffman and compares to original. 10: Outputs: Test various items. Select item with number keys. Press “set.” Press “Start” to run or test item. Press “Clear/stop” to end test. Press “Cancel” to escape. 101: Main motor and 261: Scan motor. 206: LCF transport clutch. discharge lamp on. 263: Exposure lamp. 222: Duplex lower motor. 102: Toner motor on. 268: PFC LCF end fence motor. 223: Duplex upper motor. 103: Laser motor @ 600 dpi on. 269: PFC LCF end fence solenoid. 224: Duplex upper motor reverse. 105: Laser motor 16X15.4. 270: LCF transport motor. 225: PFP transport clutch. 106: Laser motor 15.4X16. 271: LCF lift motor. 226: PFC cassette 3 feed clutch. 108: Registration clutch. 275: PFC cassette 3 lift motor. 227: PFC cassette 4 feed clutch. 109: PFP motor (tray 3). 276: PFC cassette 4 lift motor. 242: Cassette 1 lift motor. 201: Cassette feed clutch. 281: RADF pick up roller. 243: Cassette 2 lift motor. 202: PFP feed clutch. 282: RADF registration roller. 250: Developer bias. 203: PFC 2nd feed clutch. 283: RADF read roller clockwise. 251: Charge corona. 204: Bypass clutch. 284: RADF read roller 255: Transfer guide bias. counterclockwise. 205: LCF feed clutch. 256: Laser on/off. ©

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TOSHIBA E-STUDIO 16 / 20 / 25 Simulations (10:Outputs) – continued 285: RADF reverse roller clockwise. 286: RADF reverse roller counterclockwise. 287: RADF reverse solenoid. 288: RADF exit solenoid. 296: ADF transport motor forward.

297: ADF transport motor reverse. 298: RADF fan. 302: Transfer corona high. 303: Transfer corona center. 304: Transfer corona low. 308: Separation corona high. 309: Separation corona center. 310: Separation corona low. 11: Printer board test. Tests printer board.

330: Process fan on high and vacuum fan. 331: Process fan on low and vacuum fan. 333: Jop separator/FIN pass solenoid. 334: Offset tray stack motor front/rear.

Memory Clear: Shut power. Hold down “1” and “3” while turning on power to clear all memory. 2nd method. Select items to be cleared from menu. After entering service mode (* # * *) use up/down arrow keys to select “test mode.” Press “set.” Select “maintenance.” Press “Set.” Use up/down keys to select “memory clear.” Press “Set.” Select items of memory to be cleared from “select menu.” Press “set.” Memory write: Not covered here. Requires using Hex data. Service list: Press “Program.” Press * # * *. Select “test mode” with up/down arrow keys. Press “set.” Select “service list” with up/down keys. Press “set.” Select list you want with up/down keys. Protocol trace: See fax handbook. Not covered here. Total errors: See fax handbook. Not covered here. Function: Prints settings such as country, functions (in binary,) etc. Drum history: Current count, count by size, date replaced last, counter when drum was replaced. Memory dump: Dumped RAM data can be printed. Jam counter. Country Codes. 1 is letter. 44 is metric. 0 & 5 Mode: Turn power off. Hold down"0" & "5" while turning on power. This is a mode for setting and adjusting. Once in the mode, press the number key of choice for the particular code you want. Then press "Set" or “Start.” Then use the number keys or the up/down keys to change the setting. Then press "Set" or “Start” to lock in the new value. Process unit adjustments in 0-5 mode. 205: Developer bias (156 default for 16. 166 for others). 233: Separator high adjustment. (67 default). 210: Grid voltage (104 default for 16. 118 for others). 234: Separator center adjustment (49 default). 220: Transfer high adjustment for (180 default). 235: Separator low adjustment (35 default). 221: Transfer center adjustment (142 default for 16. 155 261: Laser power @ 600dpi adjustment (33 default for for others). 16. 47 for others). Scanner adjustments in 0-5 mode. 304: Scanner feed magnification (128 default) 305: Scan feed misalignment (128 default). 306: CCD scan misalignment (128 default). 354: ADF/RADF aligning amount ; surface (10 default). 355: RADF aligning amount ; back (10 default). 356: ADF/RADF position sensor automatic adjustment (adjusts automatically). 357: ADF/RADF speed fine adjustment (50 default). Printer adjustments in 0-5 mode. 400: Laser motor fine adjustment @ 600dpi in standard (128 default). 403: Laser motor fine adjustment. 404: Laser motor fine adjustment. ©

358: ADF/RADF transport speed fine adjustment (128 default) 365: ADF/RADF top position adjustment; surface (50 default). 366: RADF top position adjustment; back (50 default). 380: ADF document width sensor adjustment; narrowest document (adjusts automatically). 381: ADF document width sensor adjustment; widest document width (adjusts automatically).

410: Laser start position @ 600dpi cassette 1 (108 default). 413: Laser start position, tray 1. 414: Laser start position, tray 1. 417: Laser start position @600dpi cassette 2 (106 default).

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TOSHIBA E-STUDIO 16 / 20 / 25 Printer Adjustments – continued 418: Laser start position @600 dpi cassette 3/LCF (119 default). 419: Laser start position @600 dpi cassette 4 (128 default). 421: Main motor speed fine adjustment (124 default for 16. 130 for others). 430: Lead edge margin (0 default). 431: Left margin (0 default). 432: Right margin (0 default). 433: Trail edge margin (0 default). 440: Upper cassette registration (23 default). 441: Cassette 2 registration (8 default). 442: Bypass registration (8 default). 443: LCF registration (8 default). 444: PFP registration (7 default). Scan imaging processing parameter @600 dpi 501: Manual exposure adjustment in Photo mode (139 default). 503: Manual exposure adjustment in Photo/text mode (133 default). 504: Manual exposure adjustment in text mode (130 default). 505: Manual exposure fine adjustment in photo/text mode, light side (28 default). 506: Manual exposure fine adjustment in photo mode, light side (18 default). 507: Manual exposure fine adjustment in text mode, light side (20 default). 508: Manual exposure fine adjustment in photo/text, dark side (13default). Note: 600 codes may apply only to Toshiba. 620: Image quality via HPF intensity setting. 0 is use of default. 1 is text/photo. 2 is photo. 3 is text. The higher the number entered, the “larger the intensity coefficient.” Good luck. I won’t even try to think about what this means. 621: HPF intensity in photo mode. Same explanation as 620. 622: HPF intensity in text mode. Same explanation as 620.

445: Duplex registration (8 default). 450: Long size upper cassette aligning value (14 default). 451: Short size upper cassette aligning value (14 default). 452: Long size PFU cassette 2 aligning value (22 default). 453: Short size PFU cassette 2 aligning value (16 default). 455: Duplex short size aligning value (26 default on 16. 23 on others). 456: PFP aligning value for short size (16 default). 457: LCF aligning value (16 default). 458: Bypass aligning value, short size (21 default). 463: PFP aligning value, long size (18 default). 465: Bypass aligning value, long size (28 default). 467: Laser start position @600 dpi, bypass (101 default). 509: Manual exposure fine adjustment in photo, dark side (20default). 510: Manual exposure fine adjustment in text, dark side (18default). 512: Auto exposure adjustment in photo mode (140 default). 514: Auto exposure adjustment in photo/text mode (133 default). 515: Auto exposure adjustment in text mode (130 default). 593: y’ data inclination correction in text/photo (0 default). 594: y’ data inclination correction in photo (0 default). 595: y’ data inclination correction in text (0 default).

693-695: These are “grayed out” in the factory service manual, which may mean they should not be touched. They are described as a range correction on original on the document feeder, and has to do with background peak, background density, and text density. For background, values 1 and 3 are fixed. Values 2 and 4 are fixed. For text, 1 & 2 are fixed and 3 & 4 are varied. Default values are 12 for text/photo. 12 for photo. 44 for text.

Note: 700 codes may apply only to Xerox. They are for scanned fax documents. 700: Threshold level of simple binary form, center value; text. 720: Manual exposure fine adjustment, dark side step value; photo. 701: Threshold level of simple binary form, light value; text. 724: Manual exposure fine adjustment, center value; 702: Threshold level of simple binary form, dark value; text. text/photo. 710: Manual exposure fine adjustment, center value; photo. 725: Auto exposure fine adjustment; photo. 714: Manual exposure fine adjustment, center value; 729: Auto exposure fine adjustment; text/photo. text/photo. 715: Manual exposure fine adjustment, light value; photo. 719: Manual exposure fine adjustment, light side step value; text/photo.

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2003 Knight Business Systems Ltd. 81 Buffalo Avenue, Medford, NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

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TOSHIBA E-STUDIO 16 / 20 / 25 0 & 8 Mode. Turn power off. Hold down “0” and “8” keys while turning on power. Enter the code with the number keys. Press “Set” or “Start.” Use the number keys to change values. Press “Set” or “Start.” to lock in. 202: Optional external counter. 0 is none. 1 is coin. 2 is 401: Drum life counter (might be rotations, not copies). key card. 3 is key counter. 402: Hours, minutes and seconds that the machine has 204: All clear timer to reset operation panel to standard been on, or has been copying. settings. If set to 0, will not reset. 1 – 10 X 15 seconds. 403: Fuser running counter. Same as total counter. 205: Energy save timing. 0 is no energy save. 1 is on. Double counts on long paper. Set on panel. 404: Developer counter. 206: Automatic power off. 0 is off. 1 is on. Set on panel. 406: Pre-run time start time. 0 is none. 1 is 30 seconds. 2 207: Key counter display. May not apply. is 35. 3 is 40. 4 is 45. 5 is 50. 6 is 55. 7 is 60. 224: Bypass paper size. Default is 14 for undefined. 407: Pre-run time. 0 is none. 1 is 5. 2 is 10. 3 is 15. 4 is 20. 5 Sizes otherwise same as 225 (just below). is 25. 6 is 30. 7 is 40. 8 is 50. 9 is 60. 10 is 150. 225: Cassette paper size. 0 is A3. 1 is A4. 2 is A4R. 3 is 408: Pre-run time for thick paper. 0 is none. 1-10 is that A5R. 4 is B4. 5 is B5. 6 is B5R. 7 is letter. 8 is many seconds. 11-15 is 12-20 seconds. letter-R. 9 is ledger. 10 is legal. 11 is statement-R. 409: Toner filter count. Same count as drum life counter 12 is computer. 13 is folio. (08-401). 226: Cassette 2 paper size. Same as 225. 410: Fuser temperature when printing. 4 is 170 degrees 227: Cassette 3 paper size. Same as 225. centigrade. Add 5 degrees for every digit up to 13 (215). Default is 8 for 16 and 10 for 20 & 25. 228: Cassette 4 paper size. Same as 225. 411: Fuser temperature in ready. 0 is 170. 1-6, add 5 250: Your telephone number. Use number keys. For “-“ degrees for each digit. 7 is temperature control on. use the “Help” of “Info” key. 412: Fuser temperature in energy saver. 0 is off. 1-5 are 251: PM cycle counter. This is the number of copies 120 degrees centigrade through 160. you want the machine to call for a PM at. 16 is 413: Fuser temperature in thick paper mode. 0 is not 81K. 20 & 25 are 99K. functional. 1 is 195 degrees centigrade. 2 is 200. 3 252: PM count. This is the number of copies that is 205. 4 is 210. have been run since the last PM. 446: Process correct for transfer output on timing: 255: PFP status. 0 is automatic. 1 is PFP. 2 is PFP 3 & 4. Factory only. (11 is default). 256: LCF size. 0 is A4. 1 is letter. 447: Process correct for transfer output off timing: 300: Maximum copies. 0 is 999. 1 is 99. 2 is 9. Factory only. (1 is default for 16. 11 for 20 & 25). 340: Drum end counter setting. Drum life: 16 is 27K. 20 & 462: RADF switchback if set to 1. No switchback if 0. 25 are 33K. If set to 0, nothing displays (does this 480: Cassette priority. 0 =A4/letter. 1 =LCF. 2 = cassette mean drum does not have to be changed?) 1. 3 = cassette 2. 4 = cassette 3. 5 = cassette 4. 351: Total counter. 481: Auto cassette change. 0 is none. 1 is normal. 352: Ledger and/or A3 size paper double count if set to 483: Laser polygon motor pre-run. 0 is on. 1 is off. 1. Single if set to 0. 486: Polygon motor auto clear time for pre running. 0 is 355: Display copies on drum. 15 seconds. 1 is 30. 2 is 45. 374: Display original run through doc feeder. 503: Density default. 0 is automatic. 1 is light 3. 2 is 375: Double count for copying ledger. light 2. 3 is light 1. 4 is center. 5 is dark 1. 6 is 376: Double count for print counter for ledger. dark 2. 7 is dark 3. 377: Double count for fax receiving ledger. 504: Folio (South America only). 0 is folio. 1 is 13”legal. 385: Scanner count. 550: Image mode. 0 is photo/text. 1 is photo. 2 is text. 386: Print scan count. 603: Automatic duplexing default. 0 is off. 1 is 1 side/2 388: Platen scan count. side. 2 is 2 side/2 side. 389: Save instruction for total count if replacing scanner. 604: APS/AMS priority select. 400: Fuser errors (thermistor status). If 0, no errors. 1611: Book original. 0 is open from front. 1 is open from rear. is C41 1st thermistor or heater error at start up. 2 nd 614: Function clear LED flashes if value is different from is C41 2 thermistor or heater error at start up. 3 default if set to 1. is not used. 4 is C43 thermistor error in warm-up. 618: Default for mixed size originals. Grayed out. May 5 is C44 during warm-up. 6 is C43 thermistor after not work. ready. 7 is C44 heater after ready. 8 is C45 high 620: Auto start if set to 0. no auto start if set to 2. temperature after warm-up. 9 is C44 high temperature. 10 is C45 low temperature. Change to “0” to reset fuser errors. ©

2003 Knight Business Systems Ltd. 81 Buffalo Avenue, Medford, NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

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TOSHIBA E-STUDIO 16 / 20 / 25 Simulations (0&8 Mode) - continued 635: Process for last page of one sided original in duplex. 0 is one side. 1 is double sided, with blank sheet added as last even numbered page. 641: Document feeder automatic sorting mode. 0 is nonsort. 1 is staple. 2 is sort. 3 is not used. 4 is rotate sort. 5 is offset sort. 642: Sort priority. 0 is non-sort. 1 is staple. 2 is sort. 3 is not used. 4 is rotate sort. 5 is offset sort. 6 is nonsort offset. 648: Initialize finisher bin at all clear if set to 1. 649: Magazine sort. 0 is opening from front. 1 is from rear.

650: 2 in ¼ in 1 setting. 0 is horizontal mode. 1 is vertical mode. 652: Cascade operation setting (20 & 25). 0 is none. 1 is 1- bin to 2-bin. 665: Area default. 05 is adjust area, y adjust store area. 08 is setting area. 673: Resetting drum related counters 08-355 and 08401. Works only if 08-689 is set to 1, SRU. 685: Paper feed by turns at duplex if 1. 688: User Interface shortcut key. 1 is reduce/enlarge and zoom up/down only. 2 is cassette size setting. 3 is all. 689: SRU/CRU mode setting. 0 is CRU. 1 is SRU.

0 & 9 Mode: Park scanner. User tests: Press “program.” Press “test mode.” Press “set.” Select test using up/down arrow keys. Press “set.” Users can test ADF LCD Printer functions. Operation panel keys Speaker volume Operation pane LEDs Sensors (follow display indictors) User test printout: Select “test result,” with up/down arrow keys. Updating Firmware: It is recommended that you print the “Function list,” for reference in case something goes wrong. 9. Hold “0” and “8” keys while turning on power. 1. Shut power. 10. Machine will be in “system mode.” Enter 388 with 2. Remove rear panel. number keys. Press “set/start.” The total counter will 3. Insert main recovery board into CN10 of the be backed up (I assume this means the count will be main board, with the ROM side down. entered into the new board). 4. Turn on power. Data will begin to download, as 11. Shut power. display will show. When all dots in display are filled in and blinking (about five minutes,) 12. Hold down “1,” “3,” and “#” keys while turning on power. Hold them down until “please wait” displays. download is done. Turn off power. 5. Shut power. 13. After download, do a memory clear, by shutting 6. Remove recovery board, replace panel and turn power, and by holding down “*,” and “#” keys while power on. turning power back on. Service manual says this is 7. If you are replacing main board, and want to important. check total count, do the following. 8. Shut power. Updating scanner firmware: 1. Install the ROM that has the data for the update onto the scanner recovery board. Directions will be with ROM (we hope). 2. Shut power. 3. Remove platen glass. 4. Remove CCD cover. 5. Insert main recovery board into CN3 of the scan control board, with the ROM facing towards the “outside,” which I think means to the right. 6. Turn on power. Exposure lamp will flash once when it starts, and twice when finished (in about 10 to 20 seconds). 7. Shut power, remove board, reassemble machine and turn back on. If F14 error code displays, do the following: Shut power. Hold “0,” and “8” keys while turning on power. Machine will be in system mode. Enter 389 with number keys. Press “Set/start.” Manual says that backs up total counter. I guess it means scan counts; not terribly important, in my humble opinion. Using batch file: This procedure is in the Factory service handbook, pages 5-8 through 5-23. You would need this. We cannot supply it here. ©

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TOSHIBA STUDIO E-28 / 35 / 45 (DP-2800 / 3500 / 4500) Equivalent Machines: None Profile: Digital. Speed: 28/35/45 copies per minute.

CONSUMABLES ITEM

YIELD

TOSHIBA DESIGNATION

Toner ......................................................12,000 ..................................T-3500 Toner waste bottle .................................. .......................................... TB-3500 Developer (e-28)..................................... 93,000 ................................ D-3500 Developer (e-35).....................................120,000 .............................. D-3500 Developer (e-45).....................................150,000 ............................... D-3500 Drum (e-28) ............................................93,000 .............................. OD-3500 Drum (e-35) ............................................120,000 ............................ OD-3500 Drum (e-45) ............................................150,000 ............................ OD-3500

ACCESSORIES Accessory

Toshiba Designation

Document feeder (RADF) .......................................... MR-3012 Platen cover (if no RADF)...................................... KA-1600PC Work table (RADF/platen cover mounts to) ................ KK-3500 Finisher (single position)...................................MJ-1011 (e-35) Finisher (multi-position) .............................................. MJ-1012 Finisher (saddle-stitch) ............................................... MJ-1013 Finisher relay unit ..................................................................... Paper feed pedestal (PFP) ......................................... KD-1009 Cassette module (fits in PFP) .....................................MY-1017 Large capacity feeder (550-sheet LCF) ...................... KD-1010 Hole punch unit........................................................... MJ-6001 Staple cartridge............... Staple-600, Staple-700, Staple-1600 Desk (H) ..................................................................MH-1600H Desk (L) ................................................................... MH-1600L Fax unit.......................................................................GD-1080

Accessory

Toshiba Designation

Fax 2nd line option...................................................... GD-1090 System controller ......................................GL-1010, GL-1010E System controller extended memory ......................... GC-1090 System controller PC-fax ............................................GB-1040 System controller scan/email, internet fax, print .........GB-1060 System controller TokenRing NIC...............SC-2-TKRING-NIC System controller I/F protocol converter board ........... GF-1100 Print controller with NIC ..............................................GA-1040 Print controller extended memory; 128MB................. GC-1080 Print controller Command Work Station......................GB-1070 Print controller freeform ..............................................GB-1080 Print controller DocBuilderPro.....................................GB-1090 Print controller PostScript3 without hard drive ............GE-1020 Print controller PostScript3 with hard drive .................GE-1030

Copy Quality Adjustment: See the"0" & "5" mode; 501-515. Developer removal/replacement: Open front door and remove waste toner container. Unplug connector and loosen blue screw. Slide out developer unit. Remove top cover from developer unit (no screws.) Empty developer and replace developer. Developer Calibration: 0 & 5 mode, simulation 200. Drum removal/replacement: Remove toner waste container and developer unit (described above.) open bypass, duplex and jam access cover. Remove two screws and slide out cleaner/drum unit. Remove charge corona. Release latch on rear and remove bracket/bar which appears to be on top of drum unit. Turn lever counterclockwise to release. Slide drum shaft out. Lift drum out. New Drum: Service manual says to release cleaner blade pressure before installing new drum. It also says to insert a jig into a space by pressing blade holder to take tension off drum. Reset Drum Timer: Simulation 08-401. Set to 0. Drum blade: with drum out of machine, remove two screws and lift off. Setting PM Cycle: Go to "0" & "8" mode, code 251. Reading and Clearing PM Count: Go to "0" & "8" mode, code 252. Waste toner: When “dispose used toner” displays, open front door, replace waste container and close door. ©

2003 Knight Business Systems Ltd. 81 Buffalo Avenue, Medford, NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

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TOSHIBA STUDIO E-28 / 35 / 45 (DP-2800 / 3500 / 4500) PARTS AND MAINTENANCE ITEMS PART DESCRIPTION PART NUMBER MAN LOC YIELD ADF slit glass .............................. 44202 865000..... 9 6 ............ Board: PS-1H-320U (fuser?) ....... 44205 157100..... 31 2 .......... Board: PWA-F-ADU-320 (duplex) 44204 943000..... 32 30 ........ Board: PWA-F-LGC-320 (45/4500 main board) .............. 44205 025000..... 7 19A........ Board: PWA-F-LGC-321 (35/3500 main board) .............. 44205 027000..... 7 19B........ Board: PWA-F-LGC-322 (28/2800 main board) .............. 44216 460000..... 7 19C........ Board: PWA-F-SDV-320 (scan area). 44204 935000..... 12 22 ........ Board: PWA-F-SLG-320.............. 44205 013000..... 9 13 .......... Bypass clutch .............................. 44019 69920....... 16 7 .......... Bypass photo interrupter ............. 44086 83480....... 17 25 ........ Bypass pickup roller (fat) ............. 44203 8460......... 17 14 .. 80K Bypass pickup roller (skinny)....... 44019 66500....... 17 18 .. 80K Bypass separator pad ................. 44201 967000..... 16 4-1 ....... Bypass separator pad ................. 44201 968000..... 16 4-2 ....... Cassette assembly ...................... 66090 428........... 102 5 ........ Cassette backstop....................... 41306 031000..... 33 21 ........ CCD ............................................ 44204 772000..... 9 3-1 ......... Charge corona assembly............. 44203 500000..... 22 1 ....................................................... ....................... .. 93K/120K/150K

Charge corona wire ..................... 44086 72510....... 22 10 ........ Charge grid.................................. 44086 72480....... 22 15 ........ Cleaner unit ................................. 44203 400000..... 24 1 .......... Cleaner unit recovery blade......... 44203 416000..... 24 18 ........ Developer (D-3500) ..................... 44295 004000...... 12 3 ................................................. ..................... ..93K/120K/150K Developer bushing (large) ........... 44204 069000..... 25 17 ........ Developer bushing (small)........... 44077 28150....... 25 32 ........ Developer gear............................ 44204 063000..... 25 14 ........ Developer gear (double).............. 44204 062000..... 25 13 ........ Developer gear (idler).................. 44204 061000..... 25 12 ........ Developer gear (magnetic roller) . 44204 060000..... 25 11 ........ Developer kit (developer, charge grid, ozone filter, corona wires, drum blade, drum pawls) ......... 44202 400000..... 104 1 ........ Developer magnetic roller guides (2) 44204 055000..... 25 9 .......... Developer seal (5) ....................... 44019 49290....... 25 33 ........ Developer unit ............................ 44204 020000..... 25 1 .......... Developer unit magnetic roller..... 44204 030000..... 25 2 .......... Drum cleaner blade (BL-3500D).. 44299 018000..... 24 4 ................................................. ................. ......93K/120K/150K Drum cylinder (OD-3500) ............ 44299 006000..... 102 1 ................................................. ................. ......93K/120K/150K Duplex clutch............................... 44019 69920....... 32 16 ........ Duplex exit motor ........................ 44205 169000..... 32 18 ........ Exit motor .................................... 44205 169000..... 6 11 .......... Exposure lamp ............................ 44205 155000..... 20 2 .......... Fan .............................................. 44205 160000..... 8 3 ............ Fan ............................................. 44205 160000..... 7 28 .......... Fan (2 together, angled differently) ... 44205 160000..... 10 2 ..........

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PART DESCRIPTION PART NUMBER MAN LOC YIELD Fan (developer) ........................... 44205 180000 .....6 33 .......... Feed actuator .............................. 44201 534000 .....18 9 .......... Feed switch assembly ................. 44019 83080 .......18 5 .......... Front frame interlock switch (2) ... 48432 32255 .......4 5 ............ Fuser cleaner roller...................... 44202 985000 .....29 8 ................................................. ................. ..... 93K/120K/150K Fuser exit actuator....................... 44202 997000 .....30 19 ........ Fuser exit sensor ......................... 44086 83480 .......30 21 ........ Fuser fan ..................................... 44205 181000 .....29 13 ........ Fuser gear .................................. 44203 023000 .....28 12 ........ Fuser gear .................................. 44203 036000 .....28 14 ........ Fuser gear .................................. 44203 038000 .....28 13 ........ Fuser gear (knob?) ...................... 44203 015000 .....28 4 .......... Fuser gear (knob?) ...................... 44203 035000 .....28 5 .......... Fuser heat roller (HR-3500-U) ..... 44299 019000 .....29 5 ................................................. ................. ..... 93K/120K/150K Fuser heat roller bearings............ 44202 938000 .....29 2 .......... Fuser heat roller gear .................. 44202 940000 .....29 2 .......... Fuser heat roller separator pawls (5). 44202 943000 .....29 10 ................................................. ................. ..... 93K/120K/150K Fuser heat roller separator pawls (6). 44202 983000 .....30 13 ................................................. ................. ..... 93K/120K/150K Fuser heater ................................ 44203 083000 .....30 23 ........ Fuser kit (heat, pressure, cleaner rollers, heat roller pawls)...................... 44202 410000 .....104 2 ........ Fuser pressure roller (HR-3500-L)... 44299 020000 .....29 1 ................................................. ................. ..... 93K/120K/150K Fuser pressure roller bearings (2) ... 44202 925000 .....29 5 .......... Fuser pressure roller separator scrapers (5).............................. 44203 329000 .....29 21 ........ Fuser thermistor .......................... 44205 182000 .....28 10 ........ Fuser thermal switch ................... 44205 189000 .....28 9 .......... Fuser unit .................................... 44202 968000 .....28 1 .......... Fuser unit .................................... 44203 053000 .....28 1 .......... Fuser unit .................................... 44203 154000 .....28 1 .......... Inverter ........................................ 44205 151000 .....20 3 .......... Laser unit..................................... 44202 200000 .....8 5 ............ Main motor................................... 44205 161000 .....11 26 ........ Main motor area photo interrupter ... 44086 83480 .......11 28 ........ Operation panel board................. 44204 99900 .......3 16 .......... Operation panel print button ........ 44200 72200 .......3 10 .......... Ozone filter .................................. 44203 925000 .....10 16 ................................................. ................. ..... 93K/120K/150K Paper feed clutch......................... 44019 69940 .......13 14 ........ Paper feed clutch ........................ 44019 69900 .......14 20 ........ Paper feed clutch ........................ 44019 69920 .......14 16 ........ Paper feed empty actuator .......... 44201 787000 .....13 26 ........ Paper feed near empty actuator .. 44201 792000 .....13 25 ........ Paper feed photo interrupters (3). 44086 83480 .......13 27 ........ Paper feed pickup roller (2) ......... 44201 807000 .....13 20 .. 80K Paper feed separator roller .......... 44006 69910 .......13 9 .... 80K Platen cover hinges (2)................ 41306 667000 .....19 14 ........

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TOSHIBA STUDIO E-28 / 35 / 45 (DP-2800 / 3500 / 4500) PART DESCRIPTION PART NUMBER MAN LOC YIELD Platen cover white mat ................ 41306 586000 .....19 13 ........ Registration actuator.................... 44201 537000 .....18 8 .......... Registration clutch ....................... 44065 47840 .......18 31 ........ Registration roller; lower .............. 44201 510000 .....18 22 ........ Registration roller; upper ............. 44201 490000 .....18 19 ........ Registration sensor...................... 44086 83480 .......18 11 ........ Roller kit (feed/pickup/separator?) .... 44202 420000 .....104 3 .. 80K Scan area platen cover actuator .. 44202 845000 .....12 13 ........ Scan area platen cover sensor .... 44086 83480 .......12 15 ........ Scan cable; front.......................... 44202 643000 .....12 3 .......... Scan cable; rear........................... 44202 645000 .....12 4 .......... Scan home sensor....................... 44086 83480 .......9 22 .......... Scan motor .................................. 44202 763000 .....12 9 ..........

PART DESCRIPTION PART NUMBER MAN LOC YIELD Toner (PS-ZT3500)...................... 66089 630 ...........12 2.......... Toner assembly micro switch....... 44079 66810 .......27 23........ Toner motor ................................. 44204 340000 .....27 9.......... Toner sensor................................ 44028 59550 .......25 19........ Transfer corona assembly ........... 44203 810000 .....23 1 ................................................. ................. ..... 93K/120K/150K Transfer corona assembly ........... 44204 820000 .....103 4 ................................................. ................. ..... 93K/120K/150K Transfer corona wire (2)............... 44006 74790 .......23 6.......... Tray (KK-3500) ............................ 66089 611 ...........102 7........ Waste toner bottle (PS-TB3500).. 6608 A054...........102 4........ Waste toner bottle (PS-TB3500)......66089 633.... 27 30 ...........

Trouble codes These will not display automatically. If the machine has a jam ("Clear paper") or "picture of a wrench" you can read these codes. To read them, press down the "8" key and the “Clear/Stop” key at the same time. All codes, except fuser errors, are reset by turning the machine off and back on again. CA5: Laser power adjust error. Dispose of used toner: Open door, replace waste container, close door. CA6: Laser calibration error. C04: Paper feed motor. CA9: Laser image data transmit error from SYS board. C13: Upper cassette. CAA: Laser secondary scan fine adjust error. C14: Lower cassette. CAB: Laser secondary scan inter-page error. C15: PFP upper cassette. CAC: Laser primary scan dot adjust error. C16: PFP lower cassette. CAB: Secondary scan interpage compensation error. C1A: LCF end fence motor. CB1: Finisher feed motor. C1B: LCF motor. CB2: Finisher exit motor. C26: Peak detect error. Exposure lamp.??? CB3: Finisher lift motor. C27, C28: Scan home problem. CB4: Finisher alignment motor. C41: Fuser thermistor or low temperature. CB5: Staple motor. C43: Fuser problem after warm-up, or fuser thermistor. CB6: Staple shift motor problem. C44: Fuser problem. CB7: Finisher height sensor. C45: Side fuser thermistor bad. CB8: Backup RAM problem. C47: Power voltage problem. CB9: Saddle stitcher paper push plate motor. C48: High IGBT temperature. CBA: Saddle stitcher front stitcher motor. C49: IH circuit. CBB: Saddle stitcher rear stitcher motor. Note: Reset fuser codes with 08-400. CBC: Saddle stitcher alignment motor. C55: Communication problem between copier and CBD: Saddle stitcher guide motor. RADF. CBE: Saddle stitcher folding motor. C57: Communication problem between CPU and IPC. CBF: Saddle stitcher paper positioning plate motor. C58: Communication problem between IPC and finisher. CCO: Finisher sensor connector error. C71: ADF feed motor. CC1: Finisher micro switch. C73: EEPROM initialization problem in RADF. CC2: Saddle stitcher to finisher communications C74: RADF exit reverse sensor problem. problem. C81: RADF fan. CC3: Stack process motor problem. C82: RADF sensor adjustment error. CC4: Finisher swing motor. C83: RADF original sensor adjustment error. CC5: Finisher horizontal registration motor. C94: Main CPU problem. CC6: Finisher punch motor. CA1: Laser motor (polygon motor) problem. CC8: Front jogger motor. CA2: Laser H-SYNC problem. CC9: Upper stack tray lift motor. CA3: Laser secondary scan rough adjust error. CCA: Lower stack tray lift motor. ©

2003 Knight Business Systems Ltd. 81 Buffalo Avenue, Medford, NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

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TOSHIBA STUDIO E-28 / 35 / 45 (DP-2800 / 3500 / 4500) Error Codes - continued CCB: Rear jogger motor. E01: Jam before fuser. E02: Fuser jam. E03: Jam at turn on. E09: Hard drive error. E11: Duplex jam. E12: Bypass jam. E13: 1st cassette jam. E14: 2nd cassette jam. E15: 3rd cassette jams. E16: 4th cassette jams.

E19: LCF jam. E20 & E21: Jams from 1st cassette. E22: Jams from 2nd cassette. E30-E33: PFP upper cassette jam. E34-E36: PFP lower cassette jams. E3C, E3D, E3E, E3F: LCF jams. F07: Communication error between SYS board and LGC board. F10: Hard drive initialization error. F11: Communication error between SYS board and SLG board.

SIMULATIONS 0 & 1 mode: Hold down “0” and “1” keys while turning on power. Control panel LEDs and LCD will light up. 0 & 3 mode: Hold down “0” and “3” keys while turning on power. Inputs: These are signals that enter the main board, and are supplied by switches and sensors throughout the machine. Explaining them without a factory service manual or complex graphics is not practical here. If you must have them, I suggest you get the factory manual or at least the handbook. The following outputs in the 0 & 3 mode are far more useful than the inputs referred to above. Shut power. Hold down 0 & 3 keys while turning on power. Enter the number of the code, using the number keys. Then press "Start". This will test the component. In some cases, “Clear/stop” ends the test. Some require a second press of the “Start” button to stop the test. In some cases you must enter a second code (50 digits higher) to stop the test. In some cases, another press of the Start key will reverse the item, or cause it to move another step. Press "0" & "9" simultaneously (at the same time) to exit the mode. 238: IH fan & developer fan. 210: LCF transport clutch. 101: Drum motor. 240: Developer fan. 211: Document feed motor; forward. Note: 101-122 must be turned off with 151-172, (50 digits 241: Fuser fan. 212: Document feed motor; reverse. higher.) 242: Upper cassette tray up motor. 213: Document feed scan motor; 102: Toner motor on. forward. 243: Lower cassette tray up motor. 103: Laser motor at 600 dpi. 214: Document feed scan motor; 248: Developer bias +DC. reverse. 108: Registration clutch. 249: Developer bias -DC1. 215: Document feed reverse motor; 109: PFP motor. 252: Charge corona. forward. 110: Duplex motor. 253: Separator corona. 216: Document feed reverse motor; 118: Laser. 255: Transfer guide bias. reverse. 120: Exit motor; forward. 256: Transfer corona. 217: Sub separation fan. 121: Exit motor; reverse. 261: Scan motor. 218: Key counter count up. 122: LCF motor. 267: Exposure lamp. 219: Fan. 201: Upper cassette clutch. 268: Laser fan; high speed. 222: Duplex feed clutch. 202: Lower cassette clutch. 271: LCF lift motor. 223: Duplex stack clutch. 203: Transport clutch. 278: PFP upper cassette tray lift 225: PFP transport clutch. 204: Bypass feed clutch. motor. 226: PFP upper cassette feed clutch. 205: Transport clutch/low 280: PFP lower cassette tray lift 228: PFP lower cassette feed clutch. speed. motor. 232: Relay gate solenoid. 206: LCF pickup solenoid. 294: RADF reverse solenoid. 235: Discharge LED. 207: LCF end fence. 295: Power off mode. 236: Fan; slow. 208: LCF end fence motor. 297: RADF fan. 237: Fan; fast. 209: LCF feed clutch.

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2003 Knight Business Systems Ltd. 81 Buffalo Avenue, Medford, NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

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TOSHIBA STUDIO E-28 / 35 / 45 (DP-2800 / 3500 / 4500) Simulations - continued 0 & 4 Mode: Test pattern printout. Turn power off. Hold down"0" & "4" while turning on power. Enter the code number of your choice. Press “Start.” The machine will make the test pattern. Press “Clear” to end. Shut power to exit. 111: Primary scan with 33 gradations and error diffusion. 113: Secondary scan with 33 gradations and error diffusion. 142: Grid pattern. 0 & 5 Mode: Turn power off. Hold down"0" & "5" while turning on power. This is a mode for setting and adjusting. Once in the mode, press the number key of choice (or in some cases use zoom keys) for the particular code you want. Then press "Start". Then use the number keys to change the setting. Then press "SET" or “INTERRUPT” to lock in the new value. Press "FAX" to make a test copy. 200: Auto toner set up (Developer calibration.) This is a bit different than the others. You will not change the setting normally, but will allow the machine to cycle and find the correct setting on its own. Hold 0 & 5 while turning on power. Enter 200 with number keys. Press “Start” key. Allow the machine to cycle for about two to three minutes. The machine will not stop running, but the reading on the display will stabilize. It should land between 2.35-2.45 volts, though it will be expressed in 3 digits and a (%) sign (such as 230%). If it is not 2.35-2.45, put it there, using the up/down icon. Press "SET" or "INTERRUPT "key to lock in. 201: Manual Adjustment of Auto toner set up. Default is 128. 205: Developer bias DC output. Default is 193. 210: Grid voltage adjust. Default is 158. 221: Transfer DC output. 117 is default. 286: Laser power adjustment. Default is 117. 305: Lead edge to trail edge image shift. Enter new value and then press "SET" to lock in. 128 is default. 306: CCD primary scan deviation. Enter new value and then press "SET" to lock in. 128 is default. 308: Moves carriage to adjustment position. 340: Scan copy length reproduction ratio adjust. 128 is default. 354: RADF adjustment for one-sided original. 10 is default. 355: RADF adjustment for two-sided original. 10 is default. 356: RADF EEPROM initialization. RADF sensor automatic adjustment. 357: RADF transport motor fine adjustment. 50 is default. 358: RADF side to side adjustment. 128 is default. 365: RADF lead edge adjustment for single-side original. Default is 50. 366: RADF lead edge adjustment for two-sided original. Default is 50. 401: Laser motor fine adjustment; printer. 133 is default. 405: Laser motor fine adjustment; copier. 129 is default. 410: Laser write position; copier (do after 411.) 128 is default. 411: Laser write position; printer. 128 is default. 421: Laser write position adjustment. 138 is default. 422: Laser write position adjustment for fax. 139 is default. 430: Lead edge copier void adjust. 0 is default. 431: Left copier void. 0 is default. 432: Right copier void. 0 is default. 433: Trail edge copier void. 0 is default. 435: Printer lead edge void. 24 is default. 436: Left printer void. 0 is default. 437: Right printer void. 0 is default. 438: Printer trail edge void. 0 is default. 440: Registration adjustment for paper fed from upper cassette. 8 is default. 441: Registration adjustment for paper fed from lower cassette. 24 is default. 442: Registration adjustment for paper fed from bypass. 8 is default. 443: Registration adjustment for paper fed from LCF. 8 is default.

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TOSHIBA STUDIO E-28 / 35 / 45 (DP-2800 / 3500 / 4500) Simulations - 05 Mode - continued 444: Registration adjustment for paper fed from PFP. 8 is default. 445: Registration adjustment for duplex paper. 8 is default. 448-0 through 458-3 are for paper aligning adjustment at copier registration for all cassettes, long size, short size, middle size, thick paper. 468-0: Binding position/folding fine adjustment (A4R/LTR.) 0 is default. 468-1: Binding position/folding fine adjustment (B4.) 0 is default. 468-2: Binding position/folding fine adjustment (A3/Ledger.) 0 is default. 497-4: LCT side to side adjustment. 128 is default. 498-0, -1: Long and short duplex side to side deviation. 148 is default. 501: Manual exposure adjustment in photo mode; center. 128 is default. 503: Manual exposure adjustment in text/photo mode; center. 128 is default. 504: Manual exposure adjustment in text mode; center. 128 is default. 505: Manual exposure adjustment in text/photo mode, light side. 20 is default. 506: Manual exposure adjustment in photo mode, light side. 12 is default. 507: Manual exposure adjustment in text mode, light side. 26 is default.

508: Manual exposure adjustment in photo/text, dark side. 20 is default. 509: Manual exposure adjustment in photo mode, dark side. 25 is default. 510: Manual exposure adjustment in text mode, dark side. 14 is default. 512: Auto exposure adjustment in photo mode. 128 is default. 514: Auto exposure adjustment in text/photo mode. 128 is default. 515: Auto exposure adjustment in text mode. 128 is default. 570: Range correction for originals on glass in photo/text. Default is 12. 571: Range correction for originals on glass in photo. Default is 12. 572: Range correction for originals on glass in text. Default is 44. 593-595: Gamma data slope correction in various modes. Higher value = darker image. 0 is default. 620: Sharpness in photo/text. Default is 1. 621: Sharpness in photo. Default is 2. 622: Sharpness in text. Default is 5. 693: Range correction of original on RADF in photo/text. Default is 12. 694: Range correction of original on RADF in photo. Default is 12. 693: Range correction of original on RADF in text. Default is 44.

0 & 8 Mode. Turn power off. Hold down “0” and “8” keys while turning on power. Enter the code with the number keys. Press “Start.” Use the number keys or ICONs to change values. Press “Interrupt” or "SET" to lock in. Shut power to exit or press “0” and “9” keys at the same time. For those that have a second setting, enter the number with the number keys, and then press “Interrupt” or "SET" to lock in. 200: Date setting. Year, month, date, day (number value), hour, minutes, seconds. In that order. 201: Country paper size. 0 is Europe. 1 is UC. 2 is Japan. 202: Optional external counter. 0 is none. 1 is coin. 2 is key card. 3 is key counter. 203: Line adjustment mode. 0 is factory. 1 is line. 0 is default. 204: All clear timer to reset operation panel to standard settings. If set to 0, will not reset. 1 – 10 X 15 seconds. 205: Energy save timing. 0 is no energy save. 1-5 is the value X 30 seconds. Beyond that, 6-15 will give times of 3 minutes through 60 minutes. 206: Automatic power off. 0 after 3 minutes. Approximately 5 minutes X the number up to 10. Various values up to 19, which is 240 minutes. 220: Language display. 0 -4; not described in factory manual. 224: Bypass size select . 225: Upper cassette size select. 226: Lower cassette size select. 227: PFP upper cassette size select. 228: PFP lower cassette size select. Note: For 224-228, select size from display icon. 229-245: Paper size selections for different sizes from all locations.. 250: Your telephone number. Use number keys. For “-“ use the “Help/info” key.

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TOSHIBA STUDIO E-28 / 35 / 45 (DP-2800 / 3500 / 4500) Simulations – 0 & 8 Mode - continued 357: Lower cassette counter. 251: PM cycle counter. This is the number of copies you want the machine to call for a PM at. If set to 358: Bypass counter. "0," there will be no PM indicator. Default is 359: LCF counter. 116,000 for e-35; 150,000 for e-45. 360: PFP upper cassette counter. 252: PM count. This is the number of copies that have 361: Copy scan counter. been run since the last PM. 362: Copy counter. 253: Error history count. 363: Fax scan counter. 255: PFP/LCF installation. 0 is automatic. 1 is PFP single 364: Fax transmission counter. cassette. 2 is PFP two cassettes. 3 is LCF. 4 is 365: Fax reception counter. neither installed. 366: Fax list report counter. 256: LCF size setting. 367: Print counter. 257: Total counter. 368: DSS scan counter. 300: Maximum copies that can be made if this is set. 0 is 370: PFP lower cassette counter. 999. 1 is 99. 2 is 9. 372: Duplex counter. 302: Original count display. 0 is off. 2 display. 374: ADF original counter. 331: Screen select. 0 is copy. 1 is fax. 390: HDD copier error counter. 352: Ledger and/or A3 size paper double count if set to 391: HDD fax error counter. 1. Single if set to 0. 392: HDD LAN/DSS error counter. 356: Upper cassette counter. 400: Fuser errors (thermistor status). If 0, no errors. 1-9 is the number of fuser errors that occurred. Sub code in 400. 0 is no error. 1 is C41 once. 2 is C41 continuously. 3 is not used. 4 is C43. 5 is C44. 6 is C43. 7 is C44. 8 is C45. 9 is C44. 10 is C47. 11 is C47. 12 is C48. 13 is C49. 14 is C47. 15 is C48. 16 is C49. 17 is C47. 18 is C48. 19 is C49. To Clear: Enter "0." Press "SET" or "INTERRUPT." 401: Rotations of drum (rotations, not copies). Set to "0" after replacing drum. 402: Running time of machine. 403: Running time of fuser. 404: Developer counter. Set to "0" after replacing developer. 408: Pre running time before first copy (thick paper): 0 is not used. 1-15 are 1-15 seconds. 410: Fuser unit temperature (in centigrade) after pre-run. 0 is 140. 1 is 145. 2 is 150. 3 is 1255. 4 is 160. 5 is 165. 6 is 170. 7 is 175. 8 is 180. 9 is 185. 10 is 190. 11 is 195. 12 is 200. 13 is 205. 14 is 210. 411: Fuser temperature in ready. Same as 410. 412: Fuser temperature in energy saver. 0 off. 1 is 100. 413: Fuser temperature for thick paper. 0 is not used. 1 is 195. 2 is 200. 3 is 205. 4 is 210. 414: Toner density correction. Default is 0. 0 is no correction. 1 is .+3 bit. 2 is + 6 bit 3 is + 9 bit. 4 is .+12 bit. 5 is -3 bit. 6 is – 6 bit. 7 is – 9 bit. 8 is -12 bit. 455: Toner supply amount. 0 is default/normal. 1 is 90%. 2 is 80%. 462: Switchback operation to copy mixed size originals in RADF if set to 1. No switchback of 0. 469: Speed switching of sub separation fan. 0 is high speed. 1 is low speed. 480: Paper source priority. 0 is letter. 1 is LCF. 2 is upper cassette. 3 is lower cassette. 4 is PFP upper cassette. 5 is PFP lower cassette. 481: Auto cassette change. 0 is none. 1 is same size. 2 is same paper in different orientation (portrait/landscape.) 482: Retry feed if set to 1. No retry if 1. 483: Pre run of laser motor (polygon motor): 0 starts when original is set on RADF tray or glass.. 1 is off. 2 is when original on RADF tray. 484: Auto stop pre run of polygon motor. 0 is stop. 1 is not stopped. 485: Laser polygon motor rotation in standby. 486: Auto stop timer for pre run of laser polygon motor. 489: Pre run rotation of polygon motor in standby. 490: Laser polygon motor in energy saver. 0 is stopped. 1 is 10,000 rpm. 497: Separator corona counter. 503: Density default. 0 is automatic. 1 is manual. ©

2003 Knight Business Systems Ltd. 81 Buffalo Avenue, Medford, NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

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TOSHIBA STUDIO E-28 / 35 / 45 (DP-2800 / 3500 / 4500) Simulations – 0 & 8 Mode - continued 550: Copy mode priority. 0 is text/photo. 1 is photo. 2 is text. 602: Energy save and display power off function. 0 is display off. 1 is display on. 603: Automatic duplexing default. 0 is disabled. 1 is 1 side/2 side. 2 is 2 side/2 side. 3 is user selected. 604: Auto paper size. 0 is APS. 1 is AMS. 2 is none. 607: RADF priority. 0 is press start. 1 will cause machine to start automatically if documents in RADF feed tray. 611: Book original. 0 is left to right. 1 is right to left. 612: Summertime mode. 0 is not summer time. 1 is summertime. 613: User key size select. Select icon. 618: Mixed size originals priority. 0 is same size. 1 is mixed sizes. 619: Time lag before auto-start in bypass. 1-10 in increments of ½ second. 0 is none. 625: Non printed sheet prevention mode in RADF jam if set to 1. 626: Bypass size recognition if 1, to eliminate outer guide. 627: Reverse setting (printed side down) with manually placed original in non-sort mode. 628: Original priority direction. 0 is automatic. 1 is portrait. 2 is landscape. 629: Department management setting. 0 is on. X is off. Setting Copy FAX LAN/DSS 0 ............. X ...... X.................X 1 ............. 0....... X.................X 2 ............. X ...... 0 .................X 3 ............. 0....... 0 .................X 4 ............. X ...... X.................0 5 ............. 0....... X.................0 6 ............. X ...... 0 .................0 7 ............. 0....... 0 .................0 634: Exit destination with finisher. 0 is finisher exit tray. 1 is copier exit tray. 636: Width setting for image shift. 0 is on. 1 is off. 637: Counter for printer user interface. 0 is no display. 1 is total counter. 2 is total counter, copy counter, fax/list counter and printer counter. 639: Time display on if set to 1. 640: Date format. If 0, year, month, date (2003, 06, 11). If 1, date, month, year (06, 11, 2003). If 2, month, date, year (06, 11, 2003.) 641: Document feeder automatic sorting mode. 0 is non-sort. 1 is staple. 2 is sort. 3 is group. 4 is alternate. 642: Finisher priority. 0 is non-sort. 1 is staple. 2 is sort. 3 is group. 4 is alternate. 645: Reproduction ratio in editing. 0 is 90%. 1-10 are 91%-100%. 646: Image position in 2 in 1 or 4 in 1. 0 is cornering. 1 is vertical centering. 648: Return finisher to 1-bin position when finished if set to 1. Does not return if 0. 649: Magazine sort. 0 is left to right. 1 is right to left. 650: 2 in 1 and 4 in 1 in order of placement. 0 is horizontal. 1 is vertical. 651: Page numbering. Hyphen; 0 is off, 1 is on, 2 is off. 3 is on. If present, reads like this (-1-.) If none, like this (1.) 652: Cascade operation setting; copier. 0 is off. 1 is on. 653: Cascade operation setting; printer. 0 is off. 1 is on. 657: Annotation default direction. 0 is short edge. 1 is long edge. 658: Auto start setting for paper during bypass feeding in print mode. 0 is off. 1 is on. 659: Auto start setting for paper during bypass feeding in copy mode. 0 is off. 1 is on. 672: Departmental management information initialization. Requires code, then press “initialize.” 690: HDD formatting. Press “Start.” Display will say “System mode.” Press “2.” Press “Set” or “interrupt.” “Wait” will display. When wait disappears, shut power. 691: HDD type indication. 0 is not formatted. 1 is not used. 2 is normal format.

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2003 Knight Business Systems Ltd. 81 Buffalo Avenue, Medford, NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

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TOSHIBA STUDIO E-28 / 35 / 45 (DP-2800 / 3500 / 4500) Simulations – 0 & 8 Mode - continued 693: Hard drive standby mode entry time. Set from 0-255. 242 is default. 839: Humidity sensor control. 0 is auto-toner control (default.) 1 is not used. 2 is charge grid, developer bias and laser power control. 3 is auto toner, charge grid, developer bias and laser power control. 840: Toner density temperature control. 0 is controlled by thermistor. 1 is not. 855: Fuser temperature in transparency print mode. 0 is 165. 5 degree increments up to 7 (200.) 860: Developer bias correction in printer mode. 128 is default. 861: Developer bias correction in photo/text; copier mode. 128 is default. 862: Developer bias correction in text; copier mode. 128 is default. 863: Developer bias correction in photo; copier mode. 128 is default. 864: Charge corona grid bias correction in printer mode. 128 is default. 865: Charge corona grid bias correction in text/photo; copier mode. 128 is default. 866: Charge corona grid bias correction in text; copier mode. 128 is default. 867: Charge corona grid bias correction in photo; copier mode. 128 is default. 872: Laser power correction in print mode. 128 is default. 873: Laser power correction in copy mode. 128 is default. 900: System firmware ROM version. 903: Printer ROM version. 905: Scanner ROM version. 907: RADF ROM version. 908: Finisher ROM version. 920: FROM basic software version. 921: FROM internal program version. 922: User Interface fixed version. 923: UI common version. 924: 1st language UI data version in HDD. 925: 2nd language UI data version in HDD. 926: 3rd language UI data version in HDD. 927: 4th language UI data version in HDD. 928: 5th language UI data version in HDD. 930: UI data version displayed at turn on.

Cross Reference Information on All Copiers Is Listed In The Front Of The 10th Edition.

Updates and corrections are posted at our website (www.intravia.com)

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2003 Knight Business Systems Ltd. 81 Buffalo Avenue, Medford, NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

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TOSHIBA STUDIO E-550 / 650 / E-800 Equivalent Machines: eStudio 550: Lanier 5555 eStudio 650: Lanier 5565, Sharp AR-651 eStudio 800: Lanier 5580, Sharp AR-810 Profile: Digital. Speed: 55 / 65 / 80 copies per minute. TOSHIBA CONSUMABLES SUPPLY

STATED YIELD

SHARP

Toner: (1500 grams) T-6510 for 550/650/810 .....................60,100 copies. .......................AR-650MT Toner: (1500 grams) T-6570 for 55/65/80 ...........................60,100 copies. .......................AR-650MT Developer: (1500 grams): Rated at 400K for e550, 460K for e650 and 500K for e810 ...............AR-650ND Drum: (Rated at 400K for e550, 460K for e650 and 500K for e810) .............................................AR-650DR Toner waste bottle: PS-TB6550 .......................................... .............................................. AR-650HB Staple cartridge for MJ-1017: Staple-600 Staple cartridge for MJ-1018: Staple-700 ITEM SHARP MODEL/YIELD SHARP DESIGNATION TOSHIBA MODEL/YIELD TOSHIBA DESIGNATION Toner .................................AR-651 & 810/ 60,100 ...........AR-650MT ............. e550/E650/E810 ........ T-6510 (T-6570 for 55/65/81) Toner waste bottle.............AR-651 & 810 ......................................... ............. ................................................................................. Drum .................................No equivalent.......................................... ............ e55 & 550/400K ....................................................... Drum .................................AR-651/460K .........................AR-650DR ............. e65 & 650/460K ....................................................... Drum .................................AR-800/500K .........................AR-650DR ............. eE81 & 810/500K .................................................... Developer (1500 grams)....No equivalent ......................................... ............. e550/400K.............................D-6510 (D6570 for 55) Developer (1500 grams)....AR-651 ..................................AR-650ND ............. e650/460K.............................D-6510 (D6570 for 65) Developer (1500 grams)....AR-810 ..................................AR-650ND ............. e810/500K.............................D-6510 (D6570 for 81)

ACCESSORIES ACCESSORY TOSHIBA DESIG SHARP DESIG Finisher (55/65/80) ................................. MJ-1015 ..................... Finisher (550/650/810) ........................... MJ-1017 ........ AR-FN8 Saddle-stitch finisher (55/65/80)............. MJ-1016 ..................... Saddle-stitch finisher (550/650/810) ....... MJ-1018 ........ AR-FN9 Punch unit (55/65/80) ............................. MJ-6002N .................. Punch unit (550/650/810) ....................... MJ-6003 ..... AR-PN2B Inserter (550/650/810) ............................ MJ-7001 ..................... Printer controller (55/65/80).................... GA-1060..................... 10Base2 network card for GA-1060 (55/65/80) ........................................... KR-7018..................... 10/100MB network card for GA-1060 (55/65/80) ........................................... GF-1050..................... Printer controller (550/650/810).............. GL-1020 ........ AR-P13

ACCESSORY TOSHIBA DESIG SHARP DESIG Printer board (550/650/810) ................... GA-1140..................... Scan accelerator board (550/650/810) ... GE-1110..................... PostScript 3 with Hard drive (550/650/810) . GE-1060..................... PostScript 3 without Hard drive (550/650/810)...................................... GE-1020..................... Document builder (550/650/810) ............ GB-1160..................... Token ring network card (55/65/80)........ KR-7019 ..................... Network card ......................................... ................... AR-NC4T Printer memory; 32MB (55/65/80) .......... KR-7020 ..................... Printer memory; 128MB (550/650/810) .. GC-1080....... AR-SM3 Large capacity feeder (550/650/810)...... MP-4003A .................. Key counter (550/650/810) ..................... MU-8 .......................... Key counter socket (550/650/810).......... MU-10 ........................

Copy Quality Adjustment: See the"0" & "5" mode; 501-515. Developer Calibration: 0 & 5 mode, simulation 200, followed by 290. New Drum: Reset Drum Timer: Simulation 08-401. Set to 0. Setting PM Cycle: Go to "0" & "8" mode, code 251. Reading and Clearing PM Count: Go to "0" & "8" mode, code 252. Fuser web: Replace web and pushing roller. Set PM support (8-2209; change to 2210,) and clear web counter (08-940). Waste toner: When symbol displays, customer must call service. After replacing waste toner bottle, must go to 08-399 to reset. ©

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TOSHIBA STUDIO E-550 / 650 / E-800 PARTS AND MAINTENANCE ITEMS Sharp uses the same part numbers as Toshiba in most cases. Sharp always has 13-digit part numbers. In nearly all cases, Sharp has added “ON” to the beginning of the part numbers, and in most cases has added a / to the end of the part number. If you order Sharp parts, add the ON and if it comes to only 12 digits, then add the / at the end. In some cases, the Sharp part number is different than Toshiba’s and is listed on the right.

Toshiba E-studio 550 / 650 / 810 Part Description

Yield/PM Cycle Sharp Part Number (if different) Bypass electromagnetic clutch ............... 6LA04768000........ 11 13 ........ BB ................................ ..................................................... Bypass feed roller................................... 4401773050 .......... 10 35 ........ AY ................................ ..................................................... Bypass photo interrupter ........................ C0-03663000 ........ 10 23 ........ AS ................................ ..................................................... Bypass pickup roller ............................... 6LA04694000........ 10 36 ........ BA ................................ 100K............................................. Bypass separator roller........................... 4406347610 .......... 11 36 ........ BA ................................ 100K............................................. Bypass tray assembly............................. 6LA04783000........ 12 1 .......... BC................................ ..................................................... CCD area fan.......................................... 6LA07166000........ 32 10 ........ BB ................................ ..................................................... CCD area sensor (2) .............................. 4406379920 .......... 32 13 ........ BD................................ ..................................................... CCD assembly........................................ 6LA01840000........ 32 17 ........ DB................................ ..................................................... Charge corona cleaner home switch? .... E0-05032000......... 37 13 ........ AS ................................ ..................................................... Charge corona cleaner motor ................. 6LA07162000........ 37 8 .......... BL ................................ ..................................................... Charge corona grid (GRID-340) ............. 6LA02260000........ 38 27 ........ AZ ................................ 400/460/500K............................... Charge corona wire (WIRE-CH-060) ...... 4402308040 .......... 38 19 ........ AV ................................ 400/460/500K............................... Charge corona wire cleaning pad (K-BASE-PAD-CH-M) ........................ .............................. 38 9 .......... AX ................................ 400/460/500K... ON6LA02274000 Cleaner unit drum blade: BL-6570D ....... 4409892740 .......... 48 9 .......... BA ................................ 400/460/500K.... ON4409894220/ Cleaner unit recovery blade.................... 4406328620 .......... 47 29 ........ BA ................................ ..................................................... Cleaner unit roller? B-6510..................... 6LA27061000........ 49 10-1..... BL ................................ ......................... ON6LA27063000 Cleaner unit seal blade U1 ..................... 4401904080 .......... 48 7 .......... AF ................................ ..................................................... Cleaner unit seal blade U2 ..................... 4407887150 .......... 48 8 .......... AF ................................ ..................................................... Cleaner unit separator pawls (2)............. 4401762580 .......... 48 21 ........ AS ................................ 400/460/500K............................... Developer fan (box) ................................ 6LA07127000........ 40 13 ........ BB ................................ ..................................................... Developer fan (curved housing).............. 6LA07125000........ 40 25 ........ BL ................................ ..................................................... Developer filter (FILTER-DEV-F300)...... 4406334920 .......... 40 24 ........ BH................................ 400/460/500K............................... Developer gear ....................................... 4406332610 .......... 42 19 ........ AY ................................ ..................................................... Developer gear ....................................... 4406332630 .......... 42 16 ........ AP ................................ ..................................................... Developer gear ....................................... 4406333020 .......... 42 24 ........ BC................................ ..................................................... Developer gear ....................................... 6LA02452000........ 42 10 ........ AP ................................ ..................................................... Developer gear ....................................... 6LA02453000........ 42 11 ........ AP ................................ ..................................................... Developer motor ..................................... 6LA07129000........ 40 22 ........ BU................................ ..................................................... Developer sensor ................................... 4406379790 .......... 42 26 ........ BN................................ ..................................................... Document feeder actuator ...................... 6LA09171000........ 81 11 ........ AP ................................ ..................................................... Document feeder actuator ...................... 6LA09197000........ 84 20 ........ AP ................................ ..................................................... Document feeder exit motor ................... 6LA09141000........ 86 19 ........ BV ................................ ..................................................... Document feeder exit motor ................... 6LA09207000........ 87 13 ........ BR................................ ......................... ON6LA09144000 Document feeder exit sensor w/ harness ......................................... 6LA09150000........ 84 1 .......... AR................................ ..................................................... Document feeder exit switch................... 6LA09018000........ 86 13 ........ AX ................................ ..................................................... Document feeder exit tray ...................... 6LA09165000........ 90 31 ........ BH................................ ..................................................... Document feeder feed roller ................... 6LA09004000........ 81 21 ........ BB ................................ 400/460/500K............................... Document feeder feed tray actuator ....... 6LA09068000 ........ 93 12 ........ AR................................ ..................................................... Document feeder feed tray assembly ..... 6LA09137000........ 93 3 .......... BZ ................................ ..................................................... Document feeder feed tray photo interrupter ................................ 6LA09019000........ 93 102 ...... AT ................................ ..................................................... Document feeder feed tray photo interrupter w/ harness .............. 6LA09140000........ 93 14 ........ BA ................................ ..................................................... Document feeder main board ................. 6LA09139000........ 88 13 ........ CN................................ ..................................................... Document feeder motor .......................... 6LA09142000........ 83 27 ........ BW ............................... ..................................................... Document feeder motor .......................... 6LA09143000........ 87 14 ........ BT ................................ ..................................................... Document feeder Mylar .......................... 6LA09402000........ 81 14 ........ AN................................ ..................................................... Document feeder open/close switch....... 6LA09018000........ 88 101 ...... AX ................................ .....................................................

©

Toshiba Part Number

Man Loc Sharp Code

2003 Knight Business Systems Ltd. 81 Buffalo Avenue, Medford, NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

251

INTRAVIA’S SERVICE GUIDE TO COPIERS TENTH EDITION

TOSHIBA STUDIO E-550 / 650 / E-800 Part Description

Yield/PM Cycle Sharp Part Number (if different) Document feeder original actuator (2) .... 6LA09173000........ 91 6.......... AP................................ ..................................................... Document feeder original actuator (1) .... 6LA09172000........ 91 7.......... AP................................ ..................................................... Document feeder photo interrupter......... 6LA09019000........ 84 105...... AT ................................ ..................................................... Document feeder photo interrupter......... 6LA09067000........ 82 31........ BA................................ ..................................................... Document feeder photo interrupter......... 6LA09067000........ 85 15........ BA................................ ..................................................... Document feeder photo interrupter in original feed area (4) ..................... 6LA09019000........ 90 103...... AT ................................ ..................................................... Document feeder pickup belt.................. 6LA09003000........ 81 20........ BC................................ 400/460/500K .............................. Document feeder plate ........................... 6LA09204000........ 81 17........ AP................................ ..................................................... Document feeder separator pad?........... 6LA09344000........ 82 25........ AS................................ ......................... ON6LA09460000 Document feeder separator pad?........... 6LA09346000........ 82 23........ AN................................ ..................................................... Document feeder separator pad?........... 6LA09386000........ 81 33........ AP................................ ..................................................... Document feeder separator roller........... 6LA09005000........ 82 22........ BB................................ 400/460/500K .............................. Document feeder shading plate ............. 6LA01973000........ 33 19........ AT ................................ ..................................................... Document feeder slit glass ..................... 6LA01974000........ 32 7.......... BG ............................... ..................................................... Document feeder small round motor ...... 6LA09429000........ 86 20........ BL ................................ ..................................................... Document feeder white mat ................... 6LA09130000........ 92 3.......... BQ ............................... ..................................................... Drum cleaning blade (BL-6510D) ........... .............................. 48 9.......... BA................................ 400/460/500K ....ON4409894220/ Drum cleaning brush (B-6570) ............... .............................. ................. ..................................... 400/460/500K .............................. Drum motor ............................................ 6LA07130000........ 39 18........ BR................................ ..................................................... Drum separator pawls (2)....................... 4401762580 .......... 48 21........ AS................................ 400/460/500K .............................. Erase lamp ............................................. 4406379800 .......... 37 11........ BN................................ ..................................................... Exit motor .............................................. 6LA07139000........ 13 24........ BM ............................... ..................................................... Exit tray .................................................. 6LA06850000........ 1 27.......... BG ............................... ..................................................... Exposure assembly (including lamp & inverter)................. 6LA01800000........ 34 21........ DB................................ ..................................................... Exposure lamp ....................................... 6LA07120000........ 34 3.......... BP................................ ..................................................... Fan; electrical area ................................ 6LA07127000........ 52 24........ B .................................. ..................................................... Fuser board............................................ 6LA07177000........ 24 16a...... CC ............................... ..................................................... Fuser cleaner web (CW-6510) ............... 6LA23055000........ 26 11........ BY................................ 400/460/500L... ON6LA27031000 Fuser coil assembly................................ 6LA05236000........ 25 36a...... CK................................ 100K ............................................ Fuser exit actuator.................................. 6LA05410000........ 27 2.......... AY................................ ..................................................... Fuser fan ................................................ 6LA07126000........ 24 17........ BB................................ ..................................................... Fuser felt cleaning roller (SR-6570L)...... 4409892780 .......... 26 24........ BN................................ 400/460/500L........... 4409894280 Fuser heat roller (HR-8110-U)................ 6LA27058000........ 25 12-1 .... CB................................ 400/460/500K .. ON6LA27060000 Fuser heat roller bearings (2) ................. 6LA05255000........ 25 9.......... BE................................ ..................................................... Fuser heat roller drive gear .................... 6LA05260000........ 25 11........ AY................................ ..................................................... Fuser heat roller pawl springs and pressure roller pawl springs (11) ....... 4401758780 .......... 27 10........ AG ............................... ..................................................... Fuser heat roller pawls (6) (SCRAPER-212) ............................... 4402491630 .......... 27 22........ AP................................ 400/460/500L............................... Fuser metal cleaning roller (B-8070L) .... 4409893740 .......... 27 14........ BG ............................... 400/460/500L........... 4409894270 Fuser motor............................................ 6LA07133000........ 24 5.......... BU................................ ..................................................... Fuser photo interrupter........................... C0-03663000 ........ 25 8.......... AS................................ ..................................................... Fuser pressure roller (HR-6570-L) ......... 6LA23092000........ 25 14-1 .... CC ............................... 400/460/500L... ON6LA27028000 Fuser pressure roller (HR-6570-L) ......... 6LA27058000........ 25 14-2 .... CC ............................... 400/460/500L............................... Fuser pressure roller bearing (2) ............ 4406323720 .......... 25 13........ BA................................ ..................................................... Fuser pressure roller bushing (2) ........... 4401902550 .......... 25 15........ AQ ............................... ..................................................... Fuser pressure roller pawls (5)............... 4401758770 .......... 27 9.......... AL ................................ ..................................................... Fuser thermistor (2)................................ 6LA07150000........ 26 6.......... BF ................................ ..................................................... Fuser thermal switch .............................. 4406379760 .......... 26 28........ BA................................ ..................................................... Fuser thermal switch .............................. 6LA07172000........ 26 4.......... AW............................... ..................................................... Fuser web motor .................................... 6LA07185000........ 25 29-1 .... BM ............................... ......................... ON6LA07187000 Fuser web pushing roller (PR-6510W) above web......................................... 6LA23060000........ 26 12........ BL ................................ ......................... ON6LA27032000 Hard drive............................................... 44205196000 ........ 52 16........ BQ ............................... ..................................................... Inverter board......................................... 6LA07184000........ 34 4-1 ...... BS................................ ..................................................... KSRAM: 55 ............................................ 6LA07721000........ 52 22........ ..................................... ..................................................... KSRAM: 65 ............................................ 6LA07727000........ 52 22........ BP................................ .....................................................

©

Toshiba Part Number

Man Loc Sharp Code

2003 Knight Business Systems Ltd. 81 Buffalo Avenue, Medford, NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

252

INTRAVIA’S SERVICE GUIDE TO COPIERS TENTH EDITION

TOSHIBA STUDIO E-550 / 650 / E-800 Part Description

Yield/PM Cycle Sharp Part Number (if different) KSRAM: 81............................................. 6LA07730000........ 52 22 ........ BP ................................ ..................................................... Laser area board/assembly .................... 6LA07043000........ 31 16 1 ..... CU................................ ..................................................... Laser area fans (4) ................................. 6LA07126000........ 31 7 .......... BB ................................ ..................................................... Laser unit................................................ 6LA01400000........ 31 10 ........ EL ................................ ..................................................... Main logic board: E550........................... 6LA07044000........ 52 14 ........ ..................................... ..................................................... Main logic board: E650/AR-651.............. 6LA07044100........ 52 14 ........ DA................................ ..................................................... Main logic board: E810/AR-810.............. 6LA07044200........ 52 14 ........ DB................................ ..................................................... Motor (on frame, cylindrical) ................... 6LA07164000........ 30 12 ........ BF ................................ ..................................................... Operation panel board (rectangle display)... 6LA06941000 ........ 2 4 ............ CD................................ ..................................................... Operation panel board (square).............. 6LA06944000........ 2 5 ............ BL ................................ ..................................................... Operation panel board (square).............. 6LA06947000........ 2 6 ............ BP ................................ ..................................................... Operation panel board sensor ................ 6LA07151000........ 2 30 .......... BC................................ ..................................................... Operation panel print button ................... 6LA00536000........ 2 13 .......... AQ................................ ..................................................... Operation panel touch screen................. 6LA00558000........ 2 27 .......... BQ................................ ..................................................... Optical sensor (3) ................................... 4406379910 .......... 36 6 .......... BD................................ ..................................................... Ozone filter (2nd one) ............................ 6LA01365000........ 31 25 ........ BN................................ 400/460/500K............................... Ozone filter in laser area ........................ 6LA01366000........ 31 32 ........ BN................................ ..................................................... Paper feed & pickup rollers (Tandem LCF; 2) ............................... 6LA03841000........ 7 38 .......... AW ............................... 200K feeds ................................... Paper feed clutch (2) .............................. 6LA07134000........ 7 26 .......... BB ................................ ..................................................... Paper feed motor.................................... 6LA07135000........ 6 2 ............ BU................................ ..................................................... Paper feed pickup roller (1st through 4th cassettes) ................ Unknown ............... 7 12 .......... AY ................................ 200K feeds ....... ON6LA03891000 Paper feed pickup roller (1st through 4th cassettes) ................ Unknown ............... 7 38 .......... AW ............................... 200K feeds ....... ON6LA03841000 Paper feed roller .................................... 6LA03867000........ 7 52 .......... ..................................... 200K feeds ................................... Paper feed roller (Tandem LCF)............. 6LA03844000........ 7 52 .......... AX ................................ 200K feeds ............ 6LA03865000 Paper feed separation roller (1st through 4th cassettes) ................ 6LA03865000........ 7 52 .......... AX ................................ 200K feeds ................................... Paper feed tray drive assembly .............. 6LA04321000........ 6 12 .......... AN................................ ..................................................... Paper feed tray motor............................. 6LA04330000........ 6 20 .......... BC................................ ..................................................... Photo interrupter..................................... 6LA09019000........ 89 101 ...... AT ................................ ..................................................... Platen glass ............................................ 6LA01965000........ 33 12 ........ BG................................ ..................................................... Power switch .......................................... 4402322720 .......... 28 11 ........ BM ............................... ..................................................... Recovery blade....................................... 4406328620 .......... 47 29 ........ BA ................................ ..................................................... Registration actuator .............................. 4401772500 .......... 16 3 .......... AS ................................ ..................................................... Registration motor .................................. 4401901390 .......... 16 16 ........ AR................................ ..................................................... Registration photo interrupter ................. C0-03663000 ........ 16 6 .......... AS ................................ ..................................................... Registration roller ................................... 4406349760 .......... 16 8 .......... BG................................ ..................................................... Registration roller; upper ........................ 6LA03421000........ 16 10 ........ BL ................................ ..................................................... Reverse motor (square).......................... 6LA07138000........ 13 5 .......... BR................................ ..................................................... Reverse open section actuator ............... 6LA05668000........ 15 16 ........ AQ................................ ..................................................... Reverse open section fans (2)................ 6LA07126000........ 15 12 ........ BB ................................ ..................................................... Reverse open section photo interrupter (2) . C0-03663000 ........ 15 14 ........ AS ................................ ..................................................... Reverse open switch .............................. 4406380030 .......... 15 25 ........ AY ................................ ..................................................... Scan cable; front..................................... 6LA01745000........ 33 3 .......... AY ................................ ..................................................... Scan cable; rear ..................................... 6LA01750000........ 33 4 .......... AY ................................ ..................................................... Scan motor ............................................. 6LA01893000........ 33 6 .......... BQ................................ ..................................................... SLG board/assembly (optics) ................. 6LA06997000........ 36 1 1 ....... CR................................ ..................................................... Start button ............................................. 6LA00536000........ 2 13 .......... AQ................................ ..................................................... System board/assembly ......................... 6LA07053000........ 52 10 2 ..... DC................................ ..................................................... Tandem LCF motor ................................ 6LA04849000........ 9 22 .......... BR................................ ..................................................... Tandem LCF pickup roller ...................... Unknown ............... ................. ..................................... 100K feeds ................................... Tandem LCF separator roller.................. Unknown ............... ................. ..................................... 200K feeds ................................... Toner bottle switch ................................. E0-05031000......... 44 18 ........ AT ................................ ..................................................... Toner motor ............................................ 6LA07124000........ 44 27 ........ BM ............................... ..................................................... Transfer belt cleaning blade (BL-6510TR)...................................... .............................. ................. ..................................... 400/460/500 .................................

©

Toshiba Part Number

Man Loc Sharp Code

2003 Knight Business Systems Ltd. 81 Buffalo Avenue, Medford, NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

253

INTRAVIA’S SERVICE GUIDE TO COPIERS TENTH EDITION

TOSHIBA STUDIO E-550 / 650 / E-800 Part Description

Toshiba Part Number

Man Loc Sharp Code

Yield/PM Cycle Sharp Part Number (if different)

Transfer belt cleaning brush (B-6510TR) ....................................... 6LA23070000........ 23 10........ BR................................ 400/460/500..... ON6LA27034000 Transport belt (BT-6510TR) ................... 6LA23065000........ 22 18........ CH ............................... 400/460/500..... ON6LA27033000 Transport belt drive clutch ...................... 6LA07170000........ 19 21........ BA................................ ..................................................... Transport cleaner motor ......................... 6LA07128000........ 18 7.......... BH................................ ..................................................... Transport clutch ..................................... 6LA07134000........ 17 23........ BB................................ ..................................................... Transport drive motor ............................. 6LA07131000........ 18 26........ BR................................ ..................................................... Transport photo interrupter..................... 4400678850 .......... 18 3.......... AY................................ ..................................................... Transport photo interrupter..................... C0-03663000 ........ 17 6.......... AS................................ ..................................................... Tray up motor ......................................... 41319906000 ........ 30 34........ BQ ............................... ..................................................... VO sensor (board unit) ........................... 6LA07148000........ 5 13.......... BY................................ ..................................................... Waste toner bottle: (PS-TB6510) ................. 66089851 .............. 45 19a...... ..................................... ..................................................... Waste toner motor.................................. 6LA07123000........ 45 2.......... BH................................ ..................................................... Waste toner recycle motor ..................... 6LA07123000........ 46 15........ BH................................ ..................................................... Waste toner recycle motor ..................... 6LA07164000........ 46 19........ BF ................................ .....................................................

TROUBLE CODES These will not display automatically. If the machine has a jam ("Clear paper") or "picture of a wrench" you can read these codes. To read them, press down the "8" key and the “Clear/Stop” key at the same time. All codes, except fuser errors, are reset by turning the machine off and back on again. C56: Communication problem between CPU and PFC. C04: Paper feed motor. C57: Communication problem between CPU and IPC. C11: Duplex side guide. C58: Communication problem between IPC and finisher. C12: Duplex stopper guide problem. C59: Communication problem between CPU and laser C13: 1st cassette. CPU. C14: 2nd cassette. C72: RADF registration sensor problem. C15: 3rd cassette. C73: EEPROM initialization problem in RADF. C16: 4th cassette. C74: RADF exit reverse sensor problem. C17: PFP lower cassette. C82: RADF sensor adjustment error. C18: LCF tray up problem. C83: RADF original sensor adjustment error. C1A: Tandem LCF end fence motor. C84: RADF small original reverse sensor adjustment C1C: LCF tray up motor. error. C26: Peak detect error. Exposure lamp.??? C85: RADF lift tray motor. C27, C28: Scan home problem. C86: RADF large original exit sensor adjustment error. C29: Exposure lamp problem. C94: Main CPU problem. C36: Charge corona cleaning problem. CA1: Laser motor (polygon motor) problem. C37: Transfer belt cam motor. CA2: Laser H-SYNC problem. CD1: Brush motor locked. CA3: Laser secondary scan rough adjust error. CD2: Toner auger motor locked. CA5: Laser power adjust error. CD3: Used toner motor. CA6: Laser calibration error. CD4: Waste toner full. CA9: Laser image data transmit error from SYS board. C41: Fuser thermistor or low temperature. CAA: Laser secondary scan fine adjust error. C43: Fuser problem after warm-up, or fuser thermistor. CAB: Laser secondary scan inter-page error. C44: Fuser problem. CAC: Laser primary scan dot adjust error. C45: Side fuser thermistor bad. CAB: Secondary scan interpage compensation error. C46: Fuser pressure roller thermistor bad. CB1: Finisher feed motor. C47: Power voltage problem. CB2: Finisher exit motor. C48: High IGBT temperature. CB3: Finisher lift motor. C49: IH circuit. CB4: Finisher alignment motor. C4A: Fuser web. CB5: Staple motor. CD5: Web motor path error. CB6: Staple shift motor problem. Note: Reset fuser codes with 08-400. C55: Communication problem between copier and RADF. ©

2003 Knight Business Systems Ltd. 81 Buffalo Avenue, Medford, NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

254

INTRAVIA’S SERVICE GUIDE TO COPIERS TENTH EDITION

TOSHIBA STUDIO E-550 / 650 / E-800 Trouble Codes – continued CB7: Finisher height sensor. CB8: Backup RAM problem. CB9: Saddle stitcher paper push plate motor. CBA: Saddle stitcher front stitcher motor. CBB: Saddle stitcher rear stitcher motor. CBC: Saddle stitcher alignment motor. CBD: Saddle stitcher guide motor. CBE: Saddle stitcher folding motor. CBF: Saddle stitcher paper positioning plate motor. CCO: Finisher sensor connector error. CC1: Finisher micro switch. CC2: Saddle stitcher to finisher communications problem. CC4: Finisher swing motor. CC5: Finisher horizontal registration motor. E11: Duplex jam. E12: Bypass jam. E13: 1st cassette jam. E14: 2nd cassette jam. E15: 3rd cassette jams. E16: 4th cassette jams. E18: Tandem feed jam. E19: LCF jam. E20 & E21: Jams from 1st cassette. E22-E24: Jams from 2nd cassette. E25: Jams from LCF. E3E33: 3rd cassette jam. E34-E38: 4th cassette jams.

CC6: Finisher punch motor. CC7: Finisher punch unit backup RAM data. CCC: Finisher to inserter communication problem. CCD: Finisher inserter EEPROM problem. CCE: Finisher inserter fan. CDO: Laser initialize time out error. CEO: Laser comparator problem. CE1: Laser beam sensor detect error. CE2: Laser sensor busy error. CE3: Laser primary scan adjustment error. CE4: Laser abnormal window comparator. E01: Jam before fuser. E02: Fuser jam. E03: Jam at turn on. E09: Hard drive error. E3C, E3D, E3E, E3F: Tandem LCF jams. E41-E47: Cover open jam. E50-E59, E5A: Duplex jam. E71-E77, E7B-E7F, E80-E85: Document feeder jam. EA1-EA9, E9F, EAA-EB3: Finisher jams. EC0-EC9, ECA-ECC: Inserter jam. EB5, EB6: Jam in transport area. F07: Communication error between SYS board and LGC board. F10: Hard drive format error. F11: Communication error between SYS board and SLG board.

SIMULATIONS Inputs: These are signals that enter the main board, and are supplied by switches and sensors throughout the machine. Explaining them without a factory service manual or complex graphics is not practical here. If you must have them, I suggest you get the factory manual or at least the handbook. The following outputs in the 0 & 3 mode are far more useful than the inputs referred to above. Shut power. Hold down 0 & 3 keys while turning on power. Enter the number of the code, using the number keys. Then press "Start". This will test the component. In some cases, “Clear/stop” ends the test. Some require a second press of the “Start” button to stop the test. In some cases you must enter a second code (50 digits higher) to stop the test. In some cases, another press of the Start key will reverse the item, or cause it to move another step. Press "0" & "9" simultaneously (at the same time) to exit the mode. 113 : Fuser motor. 124: Web motor. 101: Drum motor. 114: Transfer belt motor. 125: Feed motor. Note: 101-118 must be turned off with 151-168, (50 digits 115: Cleaning brush motor. 126: Reverse motor; forward. higher), listed below. 116: Used toner auger motor. 127: Reverse motor; fast. 102: Toner motor on. 118: Laser. 128: Reverse motor; normal reverse. 103: Laser motor at 600 dpi on. 119: Fuser motor; slow. 129: Reverse motor; fast reverse. 108: Registration motor. 120: Exit motor; normal. 131: Recycle toner motor. 110: Duplex clutch. 121: Exit motor; fast. 151: Drum motor off 111: Drum separator solenoid. 122: External LCF motor. 152: Toner motor off. 112: Developer motor. 123: Toner recycle motor. 153: Laser motor 600 dpi off.

©

2003 Knight Business Systems Ltd. 81 Buffalo Avenue, Medford, NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

255

INTRAVIA’S SERVICE GUIDE TO COPIERS TENTH EDITION

TOSHIBA STUDIO E-550 / 650 / E-800 Simulations (0 & 3 Outputs) – continued 223: Duplex stack clutch. 158: Registration motor off. 225: 4th cassette transport clutch. 160: Duplex clutch off. 161: Drum separator solenoid off. 226: 3rd cassette feed clutch. 162: Developer motor off. 228: 4th cassette feed clutch. 163: Fuser motor off. 229: 1st cassette transport clutch. 164: Transfer belt motor off. 230: 2nd cassette transport clutch. 165: Brush motor off. 231: 3rd cassette transport clutch. 166: Auger motor off. 234: Bypass pickup solenoid. 168: Laser off. 235: Discharge LED. 169: Fuser motor off. 238: Fan. 170: Exit motor off. 240: Developer fan. 201: 1st cassette clutch. 243: Charge corona wire cleaner. 244: Transfer belt cam motor up & 202: 2nd cassette clutch. down. 203: Intermediate transport clutch. 245: Transfer belt bias TR1. 204: Bypass feed clutch. 246: Transfer belt bias TR2. 206: Tandem LCF pickup solenoid. 247: Transfer belt bias TR3. 207: Tandem LCF end fence. 248: Developer bias +DC. 208: Tandem LCF motor. 249: Developer bias -DC1. 209: Tandem LCT feed clutch. 250: Developer bias -DC2. 210: Tandem LCF transport clutch. 251: Developer bias -DC3 211: Document feed motor; forward. 252: Charge corona. 212: Document feed motor; reverse. 254: Fan in duct. 213: Document feed scan motor; 257: Duct fan motor; fast. forward. 258: Duct fan motor; slow. 218: Key counter count up. 259: Fuser fan motor; fast. 219: Exit fan. 260: Fuser fan motor; slow. 220: Duplex feed clutch. 261: Scan motor. 221: Duplex transport clutch. 264: SLG fan. 222: Duplex feed clutch.

267: Exposure lamp. 270: Tandem LCF lift motor. 271: External LCF lift motor. 272: External LCF clutch. 273: External LCF transport clutch. 274: Gate solenoid. 276: 1st cassette tray up motor. 278: 2nd cassette tray lift motor. 279: 3rd cassette tray lift motor. 280: 4th cassette tray lift motor. 283: RADF exit roller; forward. 284: RADF exit roller; reverse. 285: RADF small exit roller; forward. 286: RADF small exit roller; reverse. 287: RADF large original exit solenoid. 288: RADF small original exit solenoid. 289: RADF disengage solenoid. 290: RADF lift motor. 292: Laser fan; fast. 293: Laser fan; slow. 295: Power off mode. 450: IH fan; fast. 451: IH fan; slow. 452: Reverse fan1; fast. 453: Reverse fan 1 and 2; slow. 454: Reverse fan 2; fast.

0 & 4 Mode: Test pattern printout. Turn power off. Hold down"0" & "4" while turning on power. Enter the code number of your choice. Press “Start.” The machine will make the test pattern. Press “Clear” to end. Shut power to exit. 111: Primary scan with 33 gradations and error diffusion. 113: Secondary scan with 33 gradations and error diffusion. 142: Grid pattern. 0 & 5 Mode: Turn power off. Hold down"0" & "5" while turning on power. This is a mode for setting and adjusting. Once in the mode, press the number key of choice (or in some cases use zoom keys) for the particular code you want. Then press "Start". Then use the number keys to change the setting. Then press "SET" or “INTERRUPT” to lock in the new value. Press "Energy Saver" to make a test copy. Press “Job status” to insert a hyphen (-). 200: Auto toner set up (Developer calibration). This is a bit different than the others. You will not change the setting normally, but will allow the machine to cycle and find the correct setting on its own. Hold 0 & 5 while turning on power. Enter 200 with number keys. Press “Start” key. Allow the machine to cycle for about two to three minutes. The machine will not stop running, but the reading on the display will stabilize. It should land between 2.45-2.55 volts, though it will be expressed in 3 digits and a (%) sign (such as 230%). If it is not 2.45-2.55, put it there, using the up/down icon. Press "SET" or "INTERRUPT "key to lock in. Enter “290” with the number keys. Press “Start.” When it finishes, shut power to reset. 201: Manual Adjustment of Auto toner set up. 205: Developer bias DC output. Default is 141. 206: Developer bias display only. ©

2003 Knight Business Systems Ltd. 81 Buffalo Avenue, Medford, NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

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INTRAVIA’S SERVICE GUIDE TO COPIERS TENTH EDITION

TOSHIBA STUDIO E-550 / 650 / E-800 Simulations (0 & 5 Mode) - continued 210: Grid voltage adjust. Default is 112. 211: Grid voltage display. 221: Transfer DC output. 175 is default. 242: Drum surface control status. Default is 0. 268: Image quality display of corrected exposure. Default is 0. 269: Image quality limiter flag display. Default is 0. 290: Enforced performing of image quality control. 291: Image quality control status display. Default is 0. 292: Image density sensor output test. (Not adjustable). 293: Image density sensor output test. (Not adjustable). 296: Service auto adjust image density sensor LED intensity. For checking Image quality control problems. Higher number = dirtier sensor or worn drum. Over 255 is beyond compensation. 305: Lead edge to trail edge image shift. Enter new value and then press "SET" to lock in. 137 is default. 306: CCD primary scan deviation. Enter new value and then press "SET" to lock in. 128 is default. 308: Moves carriage to adjustment position. 340: Scan copy length reproduction ratio adjust. 128 is default. 354: RADF adjustment for one-sided original. 10 is default. 355: RADF adjustment for two-sided original. 10 is default. 356: RADF EEPROM initialization. RADF sensor automatic adjustment. 357: RADF transport motor fine adjustment. 50 is default. 358: RADF side to side adjustment. 128 is default. 365: RADF lead edge adjustment for single-side original. Default is 50. 366: RADF lead edge adjustment for two-sided original. Default is 50. 367 & 368: RADF original width sensor adjustment. 401: Laser motor fine adjustment; printer. 133 is default. 405: Laser motor fine adjustment; copier. 129 is default. 410: Laser write position; copier (do after 411). 128 is default. 411: Laser write position; printer. 128 is default. 424-0: Exit motor speed in normal. 128 is default. 424-1: Exit motor speed in high speed. 128 is default. 425-0: Exit motor speed in normal. 128 is default. 425-1: Exit motor speed in high speed. 128 is default. 426-0: Reverse motor speed in normal. 128 is default. 426-1: Reverse motor speed in high speed. 128 is default. 427-0: Reverse motor speed in normal. 128 is default. 427-1: Reverse motor speed in high speed. 128 is default. 430: Lead edge void adjust. 0 is default. 431: Left void. 0 is default. 432: Right void. 0 is default. 433: Trail edge void. 0 is default. 434: Copier lead edge void. (maybe; missing from manual). 435: Printer lead edge void. 24 is default.

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436: Left void. 0 is default. 437: Right void. 0 is default. 438: Printer trail edge void. 0 is default. 439: Registration adjustment for paper fed from 1st cassette. 20 is default. 440: Registration adjustment for paper fed from 2nd cassette. 8 is default. 441: Registration adjustment for paper fed from 3rdt cassette or tandem LCF. 8 is default. 442: Registration adjustment for paper fed from bypass. 8 is default. 443: Registration adjustment for paper fed from external LCF. 8 is default. 444: Registration adjustment for paper fed from 4th cassette. 8 is default. 445: Registration adjustment for duplex paper. 8 is default. 446: Remaining paper detect for 4th cassette. 10 is default. 447: Remaining paper detect for tandem LCF. 10 is default. 448-0 through 452-3 (16 in all) are for paper aligning adjustment at copier registration for all cassettes, long size, short size, middle size, thick paper. 453: Remaining paper detect for 4th cassette. 454: Remaining paper detect for tandem LCF. 455-0 through 458-4: (13 in all) are for paper aligning adjustment at copier registration for duplex, LCF, tandem and bypass. 468-0: Binding position/folding fine adjustment (A4R/LTR). 0 is default. 468-1: Binding position/folding fine adjustment (B4). 0 is default. 468-2: Binding position/folding fine adjustment (A3/Ledger). 0 is default. 470: Paper remaining indicator adjustment. Note: for 470-475, after entering value, press "Start" twice and then "SET." 471: Paper remaining indicator LCF manual for less than 1/2. 10 is default. 472: Paper remaining indicator PFP upper manual. 10 is default. 473: Paper remaining indicator PFP middle manual for less than 1/2. 10 is default. 474: Paper remaining indicator PFP lower manual for less than 1/2. 10 is default. 475: Paper remaining indicator. Auto adjust for full condition; LCF and PFP. 10 is default. 476: Paper remaining indicator for external LCF. 477: Paper remaining indicator for 1st cassette. 478: Paper remaining indicator for 2nd cassette. 479: Paper remaining indicator for 3rd cassette. 481: Drum motor speed fine adjust; copier. 128 is default.

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TOSHIBA STUDIO E-550 / 650 / E-800 Simulations (0 & 5 Mode) – continued 482: Drum motor speed fine adjust; printer. 120 is default. 483: Registration motor speed fine adjustment; copier. 128 is default. 484: Registration motor speed fine adjustment; printer. 128 is default. 485: Fuser motor speed fine adjustment; copier. 128 is default. 486: Fuser motor speed fine adjustment; printer. 128 is default. 487: Transfer belt motor speed fine adjustment; copier. 128 is default. 488: Transfer belt motor speed fine adjustment; printer. 128 is default. 489: Paper feed motor speed fine adjustment; copier. 128 is default. 490: Paper motor speed fine adjustment; printer. 128 is default. 491: Duplex motor speed fine adjustment; copier. 128 is default. 492: Duplex motor speed fine adjustment; printer. 128 is default. 493-0: Developer motor speed fine adjustment; copier text/photo. 4 is default. 493-1: Developer motor speed fine adjustment; copier text. 4 is default. 493-02: Developer motor speed fine adjustment; copier photo. 4 is default. 495: Developer motor speed fine adjustment; printer. 4 is default. 497-4: Tandem LCT side to side adjustment. 128 is default. 498-0, -1: Long and short duplex side to side deviation. 148 is default. 501: Manual exposure adjustment in photo mode; center. 128 is default. 503: Manual exposure adjustment in text/photo mode; center. 128 is default. 504: Manual exposure adjustment in text mode; center. 128 is default. 505: Manual exposure adjustment in photo mode, light side. 128 is default.

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506: Manual exposure adjustment in photo/text mode, light side. 128 is default. 507: Manual exposure adjustment in text mode, light side. 128 is default. 508: Manual exposure adjustment in photo/text, dark side. 128 is default. 509: Manual exposure adjustment in photo mode, dark side. 128 is default. 510: Manual exposure adjustment in text mode, dark side. 128 is default. 512: Auto exposure adjustment in photo mode. 128 is default. 514: Auto exposure adjustment in text/photo mode. 128 is default. 515: Auto exposure adjustment in text mode. 128 is default. 532: Photo/text range correction. 40 is default. 533: Photo range correction: 16 is default. 534: Text range correction. 64 is default. 570: Range correction for originals on glass in photo/text. Default varies. 571: Range correction for originals on glass in photo. Default is 12. 572: Range correction for originals on glass in text. Default is 44. 593-595: Gamma data slope correction in various modes. Higher value = darker image. 0 is default. 620: Sharpness in photo/text. 621: Sharpness in text. Default is 2. 622: Sharpness in photo. Default is 2. 648: Adjust blurred or thin spotted text in photo/text: 657: Adjust blurred or thin spotted text in print mode; normal. Default is 4. 658: Adjust blurred or thin spotted text in print mode; toner save. Default is 6. 672-0 through 677-4 (20 in all) is adjustment of printer density in various normal and toner save modes. 693: Range correction of original on RADF in photo/text. 694: Range correction of original on RADF in photo. Default is 12. 693: Range correction of original on RADF in text. Default is 44

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TOSHIBA STUDIO E-550 / 650 / E-800 0 & 8 Mode. Turn power off. Hold down “0” and “8” keys while turning on power. Enter the code with the number keys. Press “Start.” Use the number keys or ICONs to change values. Press “Interrupt” or "SET" to lock in. Shut power to exit. 255: Cassette/external LCF installation. 200: Date setting. Year, month, date, day (number value), hour, minutes, seconds. In that order. The 256: Tandem LCF size setting. day is represented by a digit; presumably 1-7. 300: Maximum copies that can be made if this is set. 0 is 201: Country paper size. 0 is Europe. 1 is UC. 2 is 9999. 1 is 999. 2 is 99. 3 is 9. Japan. 302: Original count display. 0 is off. 2 display. 202: Optional external counter. 0 is none. 1 is coin. 2 is 332: Quick access menu setting. 0 is normal. 1 is no key card. 3 is key counter. quick tab. 2 is quick tab. 203: Line adjustment mode. 0 is factory. 1 is line. 0 is 333: Continued original input. 0 is 9 times. 1 is 4 times. default. 349: External LCF counter. 204: All clear timer to reset operation panel to standard 351: Electronic counter. settings. If set to 0, will not reset. 1 – 10 X 15 352: Ledger and/or A3 size paper double count if set to seconds. 1. Single if set to 0. 205: Energy save timing. 0 is no energy save. 1-5 is the 355: Large size setting for ledger if 0, for legal if 1. value X 30 seconds. Beyond that, 6-15 will give 356: 1st cassette counter. times of 3 minutes through 60 minutes. 357: 2nd cassette counter. 206: Automatic power off. 0 after 3 minutes. 358: Bypass counter. Approximately 5 minutes X the number up to 10. 359: Tandem LCF counter. Various values up to 19, which is 240 minutes. If 360: 3rd cassette counter. set to 20, there is no automatic power off. 361: Copy scan counter. 210: Punch setting. 0 is no punch if tab is set. 1 is punch 362: Copy counter. set. 366: List report counter. 211: Inserter reverse setting with back cover if 1. Not if 0. 367: Print counter. 213: Reverse setting at RADF for single-sided copying. 0 368: Scan counter. is reverse. 1 is not. nd 370: 4th cassette counter. 214: Tab paper printing/tab extension setting for 2 372: Duplex counter. cassette. Default is 130. nd 374: RADF original counter. 215: Tab paper printing/tab shift setting for 2 cassette. Default is 130. 385: Large size copy counter. 216: Tab paper printing/tab extension setting for bypass. 386: Small size copy counter. Default is 130. 387: Large size print counter. 217: Tab paper printing/tab shift setting for bypass. 388: Small size print counter. Default is 130. 390: HDD copier error counter. 220: Language display. 0 is English. 1is French. 2 is 392: HDD LAN/DSS error counter. Spanish. Customer can do this with "adjust" icon. 399: Used toner full counter. Will read 3 if full. Must 224: Bypass size select. reset to 0 after replacing bottle to use machine 225: 1st cassette size select. again. 226: 2nd cassette size select. 400: Fuser errors (thermistor status). If 0, no errors. 1-9 227: 3rd cassette size select. is the number of fuser errors that occurred. Sub code in 400. 0 is no error. 1 is C41 once. 2 is C41 228: 4th cassette size select. continuously. 3 is C46. 4 is C43. 5 is C44. 6 is Note: For 224-228, select size from display icon. C43. 7 is C44. 8 is C45. 9 is C44. 10 is C47. 11 is 229-245: Paper size selections for different sizes from all C47. 12 is C48. 13 is C49. 14 is C47. 15 is C48. 16 locations.. is C49. 17 is C47. 18 is C48. 19 is C49. To clear: 250: Your telephone number. Use number keys. For “-“ Enter "0." Press "SET" or "INTERRUPT." use the “Help” key. 401: Rotations of drum (rotations, not copies). Set to "0" 251: PM cycle counter. This is the number of copies after replacing drum. you want the machine to call for a PM at. If set to 402: Running time of machine. "0," there will be no PM indicator. 403: Running time of machine. 252: PM count. This is the number of copies that have 404: Developer counter. Set to "0" after replacing been run since the last PM. developer. 253: Error history count. ©

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TOSHIBA STUDIO E-550 / 650 / E-800 Simulations (0 & 8 Mode) – continued 405: Transfer belt counter. Set to “0” to clear. 408: Fuser unit temperature after pre-run. 0 is 100. 1 is 110. 2 is 120. 3 is 125. 4 is 130. 5 is 135. 6 is 140. 7 is 145. 8 is 150. 9 is 155. 10 is 160. 11 is 165. 12 is 170. 410: Fuser temperature in print mode. 0 is 173 degrees centigrade. 1 is 180. Add 3 degrees for every digit up to 11 (209). 411: Fuser temperature in ready. Same as 410. 412: Fuser temperature in energy saver. 0 is 60 centigrade. Add 5 degrees for each digit up to 14 (170). 15 is 180. 413: About the same as 412, for pre-running in low temperature environment. 414: Toner density correction. Default is 6. 0 is .5% higher. 1 is .8% higher. 2 is 1.5% higher.. 3 is 1.5% lower. 4 is .8% lower. 5 is .3% lower. 6 is same. 7 is .3% higher. 418: Charge corona wire cleaning. If 0, cleans. If set to 1; no cleaning. 420: Abnormal detection of drum surface potential control. Default is 0. 421: Setting of drum surface potential sensor. Default is 0. 1 is invalid. 433: High fusing mode 2 for thick paper 2. Default is 0. 434: High fusing mode 1. Default is 0. 1 is 1 second. 2 is 5 sec. 3 is 8. 4 is 10. 5 is 12. 6 is 15. 7 is 17. 8 is 20. 9 is 22. 10 is 25. 449: Temporary laser mode when beam position problem. Enter value of "1" and press "SET." This will keep the laser running continuously until it can be replaced. 455: Toner supply amount. 0 is default/normal. 1 is 1.5x the normal amount of toner feed. 2 is one-half the normal amount of toner feed. 456: Toner recycle amount. 0 is default/normal. 1 is 1.5x the normal amount of toner feed. 2 is one-half the normal amount of toner feed. 459: Increased reversing speed for thick paper if 0. Normal if 1. 462: Switchback operation o copy mixed size originals in RADF if set to 1. 480: Paper source priority. 0 is letter. 1 is tandem LCF. 2 is 1st cassette. 3 is 2nd cassette. 4 is 3rd cassette. 5 is 4th cassette. 6 is external LCF. 481: Auto cassette change. 0 is none. 1 is normal. 482: Retry feed if set to 1. No retry if 1. 490: Laser polygon motor in energy saver. 0 is stopped. 1 is 10,000 rpm. 503: Density default. 0 is automatic. 1 is manual. 550: Copy mode priority. 0 is text/photo. 1 is photo. 2 is text.

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602: Energy save and display power off function. 0 is display on. 1 is display off. 603: Automatic duplexing default. 0 is displayed. 1 is 1 side/2 side. 2 is 2 side/2 side. 3 is user selected. 604: Auto paper size. 0 is APS. 1 is AMS. 2 is none. 607: RADF priority. 0 is press start. 1 will cause machine to start automatically if documents in RADF feed tray. 611: Book original. 0 is open from front. 1 is open from rear. 612: Summertime mode. 0 is not summer time. 1 is summertime…..and the living is easy (just kidding, musically). 613: User key size select. Select icon. 618: Mixed size originals priority. 0 is same size. 1 is mixed sizes. 619: Time lag before auto-start in bypass. 1-10 in increments of ½ second. 0 is none. 625: Non printed sheet prevention mode if set to 1. 626: Bypass size recognition if 1, to eliminate outer guide. 627: Reverse setting (printed side down) with manually placed original in non-sort mode. 628: Original priority direction. 0 is automatic. 1 is portrait. 629: Department management setting. Setting

Copy

Printer/Scanner

0

X

X

1

0

X

2

X

X

3

0

X

4

X

0

5

0

0

6

X

0

7

0

0

634: Print ME setting in print mode if set to 1. 636: Width setting for image shift. 0 is on. 1 is off. 639: Time display on if set to 1. 640: Date format. If 0, year, month, date (2003, 06, 11). If 1, date, month, year (06, 11, 2003). If 2, month, date, year (06, 11, 2003). 641: Document feeder automatic sorting mode. 0 is nonsort. 1 is staple. 2 is sort. 3 is stack. 642: Finisher priority. 0 is non-sort. 1 is staple. 2 is sort. 3 is group. 645: Reproduction ratio in editing. 0 is 90%. 1-10 are 91%-100%. 646: Image position in editing mode. 0 is cornering. 1 is vertical centering of 4 on 1.

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TOSHIBA STUDIO E-550 / 650 / E-800 Simulations (0 & 8 Mode) – continued 648: Return finisher to 1-bin position when finished if set to 1. Does not return if 0. 649: Magazine sort. 0 is opening from front. 1 is from rear. 650: 2 in 1 and 4 in 1 in order of placement. 0 is horizontal. 1 is vertical. 651: Page numbering. Hyphen; 0 is off, 1 is on, 2 is off. 3 is on. If present, reads like this (-1-). If none, like this (1). 652: Cascade operation setting; copier. 0 is off. 1 is on. 653: Cascade operation setting; printer. 0 is off. 1 is on. 657: Annotation default direction. 0 is short edge. 1 is long edge. 658: Auto start setting for paper during bypass feeding in print mode. 0 is off. 1 is on. 659: Auto start setting for paper during bypass feeding in copy mode. 0 is off. 1 is on. 663: Auto feed from inserter function/tab in print mode if set to 1. 664: Auto feed from inserter function/tab in copy mode if set to 1. 672: Departmental management information initialization. Requires code, then press “initialize.” 690: HDD formatting. 2 is normal. 10 is formatting except for scanner template for GA-1140. 11 is formatting only the scanner template for GA-1140. Shut power after “reboot machine” displays. 691: HDD type indication. 0 is not formatted. 1 is not used. 2 is normal format. 693: Hard drive standby mode entry time. Set from 0255. 242 is default. 800: Image quality control abnormality detection. Enter 0 to reset. 802: Image quality maintenance control on if 0. Off if 1. 803: Image quality maintenance control startup count setting. 2 is default. 814: Image quality control/abnormal value of image quality sensor. 97 is default. 839: Humidity sensor control. 0 is auto-toner control (default). 1 is not used. 855: Low speed pre-run in energy save recovery. 0 is pre-run. 1 is no pre-run. 859: Developer bias correction in toner save printer mode. 128 is default. 860: Developer bias correction in normal; printer mode. 128 is default. 861: Developer bias correction in photo/text; copier mode. 128 is default. 862: Developer bias correction in text; copier mode. 128 is default. 863: Developer bias correction in photo; copier mode. 128 is default.

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864: Charge corona grid bias correction in normal; printer mode. 128 is default. 865: Charge corona grid bias correction in photo; copier mode. 128 is default. 866: Charge corona grid bias correction in text; copier mode. 128 is default. 867: Charge corona grid bias correction in photo; copier mode. 128 is default. 868: Transfer bias correction; high. 128 is default. 869: Transfer bias correction; low. 128 is default. 871: Charge corona grid bias correction in toner save; printer mode. 128 is default. 872: Laser power correction in print mode. 128 is default. 873: Laser power correction in copy mode. 128 is default. 883: Heat roller fuser temperature in warm-up. 8 is default. 0 is 173 degrees centigrade. 11 is 209. 890: Fuser pressure roller temperature starting in low speed pre-run during ready. 0 is 50 degrees centigrade. 16 is 130. 891: Fuser pressure roller temperature stopping low speed pre-run during ready. 0 is 50 degrees centigrade. 16 is 130. 897: If option connected, fuser pressure roller temperature starting low speed pre-run during ready. 0 is 50 degrees centigrade. 16 is 130. 898: Fuser pressure roller temperature stopping low speed pre-run during ready. 0 is 50 degrees centigrade. 16 is 130. 900: System firmware ROM version. 903: Printer ROM version. 904: Laser ROM version. 905: Scanner ROM version. 906: PFC ROM version. 907: RADF ROM version. 908: Finisher ROM version. 909: Inserter ROM version. 920: FROM basic software version. 921: FROM internal program version. 922: User Interface fixed version.. 923: UI common version. 924: 1st language UI data version in HDD. 925: 2nd language UI data version in HDD. 926: 3rd language UI data version in HDD. 927: 4th language UI data version in HDD. 928: 5th language UI data version in HDD. 929: 6th language UI data version in HDD. 930: UI data version displayed at turn on. 938: Display remaining fuser web life (copies or rotations?) 0 is displayed. 1 is not.

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TOSHIBA STUDIO E-550 / 650 / E-800 Simulations (0 & 8 Mode) – continued 939: Fuser web finished. Will stop machine if set to 0. Will allow operation if set to 1. Default is 0. 940: Fuser cleaning web life control counter. Might just be the web counter. 941: Set fuser web to display this many copies before the end of its life. Manufacturer’s default is about 40,000; varies with model. You can set it to whatever you want. 942: Fuser cleaning web display value. 943: Fuser cleaning web paper feed amount. Default is 300. 955: Paper information for 1st cassette; displays. 0 is normal. 1 is thick paper. 2 is thick paper 2. 956: Paper information for 2n d cassette; displays. 0 is normal. 1 is thick paper. 2 is thick paper 2.

957: Paper information for 3rd cassette; displays. 0 is normal. 1 is thick paper. 2 is thick paper 2. 958: Paper information for 4th cassette; displays. 0 is normal. 1 is thick paper. 2 is thick paper 2. 959: Paper information for tandem LCF; displays. 0 is normal. 1 is thick paper. 2 is thick paper 2. 960: Paper information for external LCF; displays. 0 is normal. 1 is thick paper. 2 is thick paper 2. 961: Paper information for bypass; displays. 0 is normal. 1 is thick paper. 2 is thick paper 2. 3 is transparency. 962: Paper information for inserter; displays. 0 is normal. 1 is thick paper. 3 is transparency. 999: FSMS counter. 1110: Image quality control auto-start print volume setting 2. Default is 5.

2001 thru 2357: are individual items that can be set as PM values. You can apparently read the value and reset it, on about 50 different items, such as RADF feed roller, tandem LCF feed rollers, charge corona wire, etc. It looks like what you are expected to do is to replace the item, go to the code and then enter a code one digit higher to reset. I am not confident about the explanation. Item Code Item Code Drum ................................................................................ 2001 Drum blade....................................................................... 2005 Drum cleaning brush ........................................................ 2009 Ozone filter ....................................................................... 2013 Drum pawl ........................................................................ 2013 Charge grid....................................................................... 2051 Charge wire ...................................................................... 2055 Cleaning pad .................................................................... 2059 Developer ......................................................................... 2101 Toner filter ........................................................................ 2105 Toner bag (bottle?) ........................................................... 2121 Transfer belt ..................................................................... 2151 Transfer belt blade ........................................................... 2155 Transfer belt brush ........................................................... 2159 Fuser heat roller ............................................................... 2201 Fuser pressure roller ........................................................ 2205 Fuser cleaning web .......................................................... 2209 Fuser web push roller ....................................................... 2213 Fuser felt clean roller ........................................................ 2217 Fuser metal clean roller .................................................... 2221 Fuser upper pawls ............................................................ 2225 RADF pickup belt ............................................................. 2251 RADF feed roller............................................................... 2255

RADF separator roller....................................................... 2259 Tandem LCF pickup roller ................................................ 2301 1st cassette pickup roller ................................................... 2305 2nd cassette pickup roller .................................................. 2309 3rd cassette pickup roller................................................... 2393 4th cassette pickup roller ................................................... 2397 Bypass pickup roller ......................................................... 2401 External LCF feed roller.................................................... 2321 Tandem LCF separation roller .......................................... 2341 1st cassette feed roller ...................................................... 2325 1st cassette feed roller ...................................................... 2325 2nd cassette feed roller...................................................... 2329 3rd cassette feed roller ..................................................... 2377 4th cassette feed roller ...................................................... 2381 Bypass feed roller............................................................. 2385 External LCF feed roller.................................................... 2337 Tandem LCF separation roller .......................................... 2341 1st cassette separation roller............................................. 2345 2nd cassette separation roller ............................................ 2349 3rd cassette separation roller ............................................ 2361 4th cassette separation roller............................................. 2365 Bypass separation roller ................................................... 2369 External LCF separation roller .......................................... 2357

Cross Reference Information on All Copiers Is Listed In The Front Of The 10th Edition.

Updates and corrections are posted at our website (www.intravia.com)

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2003 Knight Business Systems Ltd. 81 Buffalo Avenue, Medford, NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

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XEROX ® DC332 / 340ST / 425 / 432 / 440ST Profile: Digital Speed: 25, 32 or 40 copies per minute.

CONSUMABLES All in one cartridge. Toner, drum, developer, charge corona, cleaner unt. SUPPLIES DESCRIPTION YIELD Copy Cartridge...........Metered: Included in customer’s contract. 113R316...................28,000 Copy Cartridge...........Sold: Customer purchases separately. 113R315 or 113R317....28,000 Note: The two cartridge types (metered & sold) are not interchangeable. Machine will not work at all with wrong cartridge.

Key: Some Xerox abbreviations. CDIC: Compression decompression interface controller. CRU: Customer replaceable unit. CRUM: Customer replaceable unit monitor. DADF: Duplex automatic document feeder. dC: Diagnostic routine. HCF: High capacity feeder. HDIF: Hard disk interface. HFSI: High frequency service items.

IIT: Integrated input terminal or image input terminal. IOT: Image output terminal (the copier!) IPS: Image processing system. MCU: Main control unit system. NVM: Non volatile memory. PCMCIA:Personal computer memory card international association.

Copy count (system count): In operator mode, press “Machine status,” to get total count, copies since last call, and other information. Mono-component toner/developer: There is no developer calibration.

PARTS AND MAINTENANCE ITEMS PART DESCRIPTION PART NUMBER MAN LOC Bypass assembly....................................059K16900 ..... 4 10 6 Bypass empty sensor (photo interrupter) 107E08680 ... 4 20 10 Bypass feed roller (fat)............................022K59260 ..... 4 20 9 Bypass nudger roller (not fat) .................059K00440 ... 4 20 21 Bypass retard pad...................................019K92810 ..... 4 15 7 Bypass tray.............................................050K45640 ... 4 10 15 Bypass tray size sensor..........................130K56410 ..... 4 25 5 Bypass upper feed clutch .......................121K29590 ..... 4 20 2 Bypass upper feeder assembly ..............059K16920 ..... 4 15 2 Cabinet casters (4) .................................017E08832 . 10 25 10 CCD board..............................................160K88530 ... 11 15 7 CCD board (aligned)...............................160K27683 ... 11 15 7 Cdic board ..............................................160K59653 ..... 9 30 1 Center tray full switch .............................110K98830 ... 6 15 16 CVT slit glass..........................................090E91601 ... 11 10 4 DADF actuator ........................................120E17150 . 13 20 10 DADF control board ................................160K36616 ... 13 25 1 DADF control board ................................160K83510 ... 13 62 1 DADF document in sensor......................130E84310 ... 13 40 4 DADF document registration assembly ..059K07261 . 13 40 19 DADF document tray (right side) ............050K44600 ... 13 60 1 ©

PART DESCRIPTION PART NUMBER MAN LOC DADF document tray right side actuator .120K91920 ... 13 60 7 DADF document width sensor board ......130K62510 ... 13 76 1 DADF exit/reverse clutch ........................121E83750 ... 13 30 7 DADF exit/reverse sensor.......................130K57261 ... 13 50 9 DADF exit/reverse sensor.......................130K62520 ... 13 76 4 DADF feed improvement kit....................600K89950 . 13 40 25 DADF feed tray .......................................048K46413 . 13 15 16 DADF feed/pickup roll kit ........................604K04220 . 13 78 23 DADF feeder repair kit ............................600K89950 . 13 35 16 DADF large roll (5 on shaft) ....................059K11900 . 13 45 17 DADF large roll clutch .............................121E84620 . 13 30 14 DADF large roll motor .............................127E81551 . 13 30 17 DADF large roll motor assembly .............127K20972 ... 13 30 1 DADF long document sensor..................160K36580 . 13 15 21 DADF pad kit ..........................................604K00260 . 13 35 15 DADF pad retard kit ................................600K71561 . 13 35 14 DADF pick up clutch ...............................121E83750 . 13 25 13 DADF pickup motor.................................127K33650 ... 13 70 4 DADF pickup roller (2) ............................059E92492 ... 13 40 9 DADF pickup sensor ...............................160K36580 ... 13 40 2 DADF pre registration 1 sensor ..............160K58070 ... 13 20 9

2003 Knight Business Systems Ltd. 81 Buffalo Avenue. Medford, NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

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XEROX ® DC332 / 340ST / 425 / 432 / 440ST PART DESCRIPTION PART NUMBER MAN LOC DADF pre registration 2 sensor .............. 130E84310... 13 20 8 DADF registration motor......................... 127E81250. 13 25 10 DADF registration motor assembly......... 127K20982... 13 25 6 DADF registration sensor ....................... 160K58080... 13 45 4 DADF registration/lead edge sensors (2) 130K62500... 13 76 3 DADF scan motor................................... 127K33660... 13 70 5 DADF separation pad assembly............. 048K58752... 13 35 1 DADF separator roller (2) ....................... 059E91692. 13 40 24 DADF shingle pad kit.............................. 600K71580. 13 40 20 DADF top cover interlock switch............. 110K11280... 13 72 1 DADF top cover switch ........................... 110K08170. 13 15 15 DADF top cover switch actuator ............. 049E59820. 13 15 13 DADF white mat ..................................... 004E15840... 13 10 3 DADF width actuator (4) ......................... 011E99060. 13 20 12 DADF width sensor board ...................... 160K36600. 13 20 11 Document size sensor ............................ 130K87150... 11 15 4 Drive assembly; main (includes main motor) .. 007K83446..... 1 10 1 Duplex assembly .................................... 022K69512..... 8 10 9 Duplex board .......................................... 160K81301..... 8 15 1 Duplex drive motor assembly ................. 127K19090..... 8 15 4 Duplex exit sensor .................................. 130K83340..... 8 20 9 Duplex inner chute assembly ................. 054K24561..... 8 30 1 Duplex inverter clutch ............................. 121K84520... 6 25 14 Duplex module face up exit tray ............. 050K34950..... 8 10 7 Duplex wait clutch .................................. 121K84001..... 8 15 3 Duplex wait sensor ................................. 130K83340... 8 25 14 ESS board .............................................. 160K31075..... 9 30 4 ESS control board .................................. 160K79102... 9 31 15 ESS hard drive ....................................... 121E17740... 9 30 14 ESS hard drive ....................................... 121K25127... 9 30 14 ESS I/O board ........................................ 160K71475... 9 31 12 ESS power supply ................................. 105K17791..... 9 40 1 ESS power supply (Nasg/xcl) ................. 105K17781..... 9 40 1 ESS power supply with tag 97 (Nasg/xcl) ... 105K24560..... 9 41 2 ESS power supply with tag 97 (XE)........ 105K24550..... 9 41 2 ESS riser board ...................................... 160K80330..... 9 31 1 Exit chute assembly ............................... 022K64832..... 6 10 1 Exit chute drive clutch ............................ 068K20660..... 6 25 1 Exposure lamp ....................................... 122K01970... 11 25 2 Exposure lamp ballast board .................. 105E06200... 11 25 3 Face up exit switch................................. 110K94651..... 6 20 2 Fan ......................................................... 127K22620..... 9 30 3 Fan ......................................................... 127K22620..... 9 31 4 Fax line 2 board...................................... 160K46940..... 9 45 4 Fax storage hard disk interface board .... 160K89580..... 9 50 5 Fax storage hard drive (4.5GB) .............. 121E17740..... 9 50 2 Finisher board ........................................ 160K79780... 17 35 8 Finisher caster; left (2)............................ 017E09331... 17 45 4 Finisher caster; right (2).......................... 017E09341... 17 45 3 Finisher compiler sensor ........................ 130K55250. 17 35 16 Finisher disk motor ................................. 127K17141... 17 25 1 Finisher stack height limit sensor ........... 130E08200... 17 25 3 Finisher tamper home sensor................. 130K53461... 17 35 7 ©

PART DESCRIPTION PART NUMBER MAN LOC Finisher tamper motor ............................ 127K19831. 17 35 13 Finisher transport motor ......................... 127K26911... 17 20 4 Finisher tray lower limit sensor ............... 130K54571... 17 30 8 Finisher tray motor assembly.................. 030K59842... 17 30 7 Foreign interface assembly .................... 101K41620..... 9 35 1 Fuser assembly (tag 11) ......................... 600K73203..... 7 10 1 Fuser exit switch..................................... 110K94632... 6 10 12 Fuser fan ................................................ 127K19110... 10 10 6 Fuser heat lamp; main. Nasg/xcl ............ 126K13490... 7 10 12 Fuser heat lamp; main. XE ..................... 126K22360... 7 10 12 Fuser heat lamp; sub. Nasg/xcl .............. 126K22370... 7 10 11 Fuser heat lamp; sub. XE ....................... 126K22350... 7 10 11 Fuser heat roller assembly (includes drive gear, other gear, C-ring and heat roller)....... 059K28260... 7 15 16 Fuser heat roller gear ............................. 007E41080... 7 15 22 Fuser pressure roller .............................. 022K54690... 7 15 22 Fuser thermistor ..................................... 130K87461... 7 10 13 Fuser thermal switch .............................. 130K55840... 7 10 15 G3M line 2 board .................................... 160K92650..... 9 45 5 G3M line board ....................................... 160K47584... 9 15 14 HCF board .............................................. 160K37281..... 3 25 4 HCF board (with tag 706) ....................... 160K93140..... 3 25 4 HCF elevator motor assembly ................ 127K22722..... 3 25 1 HCF feed belt ......................................... 023E13961..... 3 30 2 HCF feed clutch (electromagnetic) ......... 121K29570... 3 45 10 HCF feed motor ...................................... 127K22570..... 3 30 3 HCF feed sensor .................................... 130E85240..... 3 35 4 HCF feed sensor actuator ...................... 120E15182..... 3 40 3 HCF feed/nudger roller (2)...................... 022K49980..... 3 50 6 HCF feeder assembly............................. 059K28390..... 3 30 1 HCF interlock switch............................... 110E07300..... 3 10 5 HCF one way clutch (wrap spring?)........ 005K04490..... 3 45 9 HCF paper size switch............................ 110E07300... 3 25 15 HCF retard roller..................................... 059K27640... 3 55 11 HCF tray empty sensor/stack height sensor . 107E08680..... 3 40 6 High voltage unit..................................... 105K24831..... 9 10 8 II T board ................................................ 160K47122... 11 10 7 II T registration sensor (scan) ................. 107E08680. 11 10 11 II T registration sensor assembly............ 130K64931. 11 10 19 Interface board ....................................... 160K33911..... 9 10 5 IOT registration clutch ............................ 121K83190..... 5 35 3 IOT registration roller.............................. 022K33900..... 5 35 2 IOT registration sensor ........................... 130E85240..... 5 35 5 LAN fax hard disk interface .................... 160K89580..... 9 51 2 Low voltage power supply (Nasg/xcl) ..... 105K17807..... 9 25 4 Low voltage power supply (XE) .............. 105K25302..... 9 25 4 Lower left cover assembly ...................... 802K23382..... 5 20 1 Lower left cover interlock switch ............. 110E93440..... 5 20 8 Mailbox actuator; bin tray ...................... 120E13130... 16 30 7 Mailbox actuator; bin tray 1 .................... 120E13130... 16 20 5 Mailbox actuator; top .............................. 120E09580... 16 20 9 Mailbox actuator; top .............................. 120E13130... 16 20 8 Mailbox bin 1 entry sensor ..................... 130E81860... 16 20 6

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XEROX ® DC332 / 340ST / 425 / 432 / 440ST PART DESCRIPTION PART NUMBER MAN LOC Mailbox board .........................................140E79130 ... 16 40 1 Mailbox interlock switch/magnet .............110E94000 ... 16 35 7 Mailbox output tray .................................050E10781 ... 17 15 9 Mailbox output tray offset sensor ............130K53461 ... 17 15 8 Mailbox TMB motor.................................127E81410 ... 16 40 9 Mailbox TMB transport jam sensor .........140E76190 . 16 35 12 MCU board .............................................160K72414 ..... 9 20 2 MCU hard drive.......................................121K25280 ... 9 20 14 MFSYS board .........................................160K57390 ..... 9 15 2 MMB board .............................................160K27321 ..... 9 15 5 NCU board..............................................160K47350 ..... 9 15 4 NCU line 2 board (Nasg/xcl) ...................160K47402 ..... 9 45 6 NCU line 2 board (XE) ............................160K47360 ..... 9 45 6 OCT repair kit .........................................604K04351 ... 6 10 17 Offset motor............................................127K18861 ..... 6 10 5 OM board................................................160K27830 ..... 9 15 6 Platen open switch..................................110K94900 ... 11 10 9 ROS assembly (Laser????) ...................062K11200 ... 14 10 1 Scan motor ............................................127K41620 . 11 20 11 Scan motor drive board assembly ..........160K89560 . 11 10 12 Splitter board ..........................................160K37210 ..... 9 35 6 Stapler assembly ....................................014K04099 ... 17 40 7 Stapler door interlock switch...................110E08510 ... 17 40 8 Token ring board.....................................160K39411 ... 9 30 18 Token ring board.....................................160K72195 ... 9 31 13 Toner empty sensor assembly................130K55760 . 15 10 11 Transfer roller assembly .........................022K36343 ... 15 10 1 Transport chute assembly (Includes transfer roller, etc.) ..............054K24781 ........ 5 15 Tray (cassette) assembly........................050K34716 ..... 2 75 1 Tray 1 actuator .......................................120E13780 ..... 2 10 4 Tray 1 actuator .......................................120E98260 ........ 2 10 Tray 1 empty sensor/stack height sensor....107E08680 ..... 2 10 5 Tray 1 feed clutch ...................................121K29570 ..... 2 15 1

PART DESCRIPTION PART NUMBER MAN LOC Tray 1 feed/nudger rollers (2) .................059K27640 ..... 2 15 5 Tray 1 lift motor.......................................127K27331 ..... 2 10 2 Tray 1 retard roller ..................................059K27640 ... 2 25 11 Tray 1 size switch ...................................110K13860 ..... 2 10 8 Tray 1 takeaway clutch ...........................121K82830 ... 2 15 16 Tray 2 actuator........................................120E13780 ..... 2 30 5 Tray 2 actuator........................................120E98260 ........ 2 30 Tray 2 feed clutch ...................................121K29570 ... 2 35 11 Tray 2 feed/nudger rollers (2) .................059K27640 ..... 2 35 7 Tray 2 retard roller ..................................059K27640 ..... 2 40 4 Tray 2 stack height sensor/empty sensor ..107E08680 ..... 2 30 1 Tray 2 takeaway sensor..........................130E85240 ... 2 20 22 Tray 3 & 4 paper feed drive motor ..........127K19000 ..... 5 25 1 Tray 3 actuator........................................120E13780 ..... 2 45 5 Tray 3 actuator........................................120E98260 ........ 2 45 Tray 3 feed clutch ..................................121K29570 ... 2 50 11 Tray 3 feed nudger rollers (2) .................059K27640 ..... 2 50 7 Tray 3 retard roller ..................................059K27640 ..... 2 55 7 Tray 3 stack height sensor/empty sensor ..107E08680 ..... 2 45 1 Tray 3/4 takeaway sensor.......................130E85240 ..... 2 30 8 Tray 4 actuator........................................120E13780 ..... 2 60 5 Tray 4 actuator........................................120E98260 ........ 2 60 Tray 4 feed clutch ...................................121K29570 ... 2 65 11 Tray 4 feed/nudger rollers (2) .................059K27640 ..... 2 65 7 Tray 4 retard roller ..................................059K27640 ..... 2 70 4 Tray 4 stack height sensor/empty sensor ..107E08680 ..... 2 60 1 Tray backstop .........................................Not available separately Tray lift motor (3) ....................................127K27331 ..... 5 30 1 Tray paper feed drive board....................160K80280 ..... 5 30 3 Tray size witch board ..............................110K07040 ..... 5 30 2 UI board ..................................................160K60173 ... 11 30 7 Upper left cover interlock switch .............110E93460 ..... 9 10 1

ERROR CODES Press "Status" key for second digit or pair of digits. "A" CODES A1-1,-2,-3: DADF misfeed. A3-1, -2, -3: DADF misfeed. A2-1, -2, -3, -4: DADF misfeed. A5-1: DADF interlock.

A5-2: DADF miscount.

"C" CODES C1-3: Tray 1 feed jam. C2-2: Tray 2 feed jam. C2-3: Tray 2 feed jam. C3, -2, -3: Tray 3 feed jam. C4-1, -2: Tray 4 feed jam.

C4-2, -3: Tray 4 feed jam. C4-3: Tray 3 feed jam. C6-1: Duplex feed jam. C8-2: Tray 2 feed problem. C8-3,-4: Tray 3 or 4 feed problem.

C8-6: Duplex tray problem. C9-2, -3: Bypass feed problem. C10-1, -2, -3: HCF feed problems.

"D" CODES D1-35, -36, -40, -44: MFSYS error. D1-41: MMB board.

D1-43: OM board. D1-48: hard drive error.

D2-40: Fax problem. D8-1: Diagnostic error.

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XEROX ® DC332 / 340ST / 425 / 432 / 440ST Error Codes - continued "E" CODES E1-1, -2, -3: Registration jam or fuser jam. E1-6: Registration sensor. "F" CODES F0-0,-2, -3: HCF. F2-1, -2, -3, -6: Tower mailbox.

E3-1,-6: Fuser exit switch. E4—1, -2, -3, -4, -5, -6: Exit jam. E5-1: Upper left interlock.

E6-1: Lower left interlock. E7-3: Duplex interlock. E8-1, -2, -6: Duplex exit sensor.

F3-1, -2, -6: Tower mailbox transport jam. F4-01 thru 10: Tower mailbox fin full.

F5-1: Tower mailbox interlock switch.

"G" CODES G3-1, -2, -3: Finisher jam. G3-4, -7: Disk motor failure.

G10-1, HCF interlock. G11-3: Finisher interlock.

“H” CODES H1-1: Tray 1 lift motor. H1-2: Tray 2 lift motor. H1-3: Tray 3 lift motor. H1-4: Tray 4 lift motor. H1-10: HCF lift motor. H2-9: Bypass empty. H2-10 HCF tray empty. H2-15: HCF tray open. H2-21, -22, -223, -24: Tray size mismatch. H2-25: Bypass tray mismatch. H2-26: HCF tray unmatched size setting. H2-32, -33, -34: Envelope tray problem. H3-4: Disk motor. H3-5: Stacker motor or finisher elevator motor. H3-6:Compiler sensor not actuated. H4-2, -3, -4: Paper size mismatch.

H4-10: HCF paper size mismatch. H5-00 to 04, -12, -13, -14: communication problem. H6-11: DADF motor. H6-12: DADF registration motor. H6-21, -22: DADF pick up sensor adjustment problem. H6-23, -24: DADF pre-registration sensor adjustment problem. H6-25, -26: DADF registration sensor adjustment problem. H6-27, -28: DADF exit/reverse sensor adjustment problem. H6-63, -64: DADF EPROM error. H6-71 thru -75: DADF communications problem. H7-1: Editing board failure. H7-2: Editing marker problem. H7-61, -62: Edit memory error. H7-71, -72, -73, -4, -75: Edit board.

H7-80, -91, -92: Annotation ASIC problem. H8-66, -67, -68: Page memory error. H9-6: HCF paper jam. H11-1: Tray motor stuck up. H11-2: Paper in stapler. H11-3: Finisher interlock. H11-4: Improper sheet removal. H12-, -21: Stapler not home. Communication problem. H16-2: Stacker offset motor not home. H16-3: Stacker offset motor won't start. H16-4: Tamper motor won't start. H16-5: Tamper motor won't home. HD-01 to HD-75: MCU hard drive failure.

J6-1: Copy cartridge almost finished. J7-1: Non-compatible copy cartridge. J8-1: CRUM id number mismatch.

J8-3, -4: CRUM communications error. J9-10, -11, -12, -13: Foreign interface failure.

"J" CODES J1-2: Toner empty sensor problem. J3-1: Replace copy cartridge, or not installed. J4-90: Center tray full. KX-XX: Fax problem. "L" CODES L2-1: Stapler empty.

L2-2: Finisher tray full.

"M" CODES M1-1: Not ready.

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XEROX ® DC332 / 340ST / 425 / 432 / 440ST Error Codes - continued "N" CODES N5-1: POST result not reported. N5-2: ESS/UI POST communications problem. N5-3: ESS POST PROBLEM. N5-4: DRAM failure. N5-5: Hard disk POST failure. N5-6: Hard disk failure. N5-7: Floppy disk POST failure. N5-8: PCMCIA PMC POST failure. N5-9: Token ring PCMCIA card POST failure. N5-10: Local talk PCMCIA. N5-11: File system check POST failure.

N5-12: Insufficient RAM. N5-13: ESS software failed to load. N5-14: Hard disk read/write problem. N5-15: CDIC post failure. N5-16: ESS/IOT POST communications failure (ESS reported.) N5-17: Incompatible UI software. N5-18: Incompatible MFSYS software. N5-19: Incompatible DCSYS software. N5-20: Equitrac alpha terminal POST failure. N5-21, -22, -23: Corrupted system file. N5-50, -51: EFI token ring adapter.

N5-52: EFI Ethernet problem. N6---: ESS entry problem. N7-1, -2: ESS/IOT communications problem. N7-3: ESS/UI communications problem. N7-4: Software error. N7-5: Hard disk read/write error. N7-6: Hard disk full. N7-7: ESS software failure to load. N7-8: Equitrac alpha terminal communications problem. N7-11: ESS/IOT communications problem (IOT not reported)

"OF" CODES OF1-1: Main Lo volt power supply (5v.) OF1-2: Main Lo volt power supply (24v.) OF1-3: AC power. OF1-4: +24 volt finisher problem.. OF1-5: Option LVPS + 24 vdc problem. OF1-6: +12 vdc problem OF1-7: ESS power supply. OF1-8: DC com (0V) problem. OF2-1: UI problem (U eye, not u one.) OF5-2: DADF incorrect document size. OF5-3: DADF document in indicator LED problem.

OF5-4: DADF fan problem. OF6-1: Platen cover switch. OF6-2, -3, -4: Platen sensors (size & angle.) OF7-1: Tray 1 size mismatch. OF9-1: Bias charge problem. OF9-2: Developer bias problem. OF9-3: Bias transfer roller problem. OF9-4: Detack (separator) chute bias problem. OF10-1: Offset motor. OF 12-1: Stapler problem.

OF14-1: FAX fault code entry. OF14-2: Dial and connect failure. OF14-3: Dial tone failure. OF14-5: Ready tone failure. OF14-6: Transmit/receive failure. OF19-1: Network troubleshooting. OF19-2: Token ring PCMCIA installation problem. OF20-1: ESS. OF20-2: Fax hard drive problem.

"U" CODES U0-01, -02, -03: DCSYS software error. U0-04: DCSYS job start error. U0--05: Memory failure. U0-06, -07, -08, -09: DCSYS software. U0-3X: Panel software. U0-5: DCSYS software. U1-1: Main motor drive problem. U1-2: Fuser fan. U1-3: LVPS fan. U2-1, -2, -3: Scan sensor or scan motor. U2-71, -72, -73, -74: DCSYS-duplex error. U3-1, -3, -4: Scan start error. U3-5: ROS motor problem.

U4-1: Fuser low temperature. U4-2: Fuser high temperature. U4-3: Fuser thermistor. Note: To reset fuser codes, go to simulations (dC ROUTINES) and use dC 131; 50-20. U6-01: DC-SYS ROM checksum error. U6-02: RAM read/write error. U6-03, -04: MCU board EPROM U6-05, -06: MCU board NVM.. U6-31, -32, -33, -34: Control panel ROM, RAM, NVM RAM errors. U6-41, -42, -43, -44: IIT-SYS ROM, IIT/IPS RAM, IIT-SYS EEPROM problems.

U6-82: MFSYS RAM read/write. U7-01 thru -35: MFSYS-DCSYS interface problem. U7-31 thru -35: DCSYS interface error. U7-41 thru -45: IIT/IPS FCSYS interface error. U7-51 to U7-54: IOT-tower mailbox problem. U8-3, -4, -5, -6: IIT/scan failure. U8-05: Hard disk problem. U8-11, -12: Hard disk hardware or media. U8-3, -4, -5, -6: Scan failure. U9-31, 32, 33, 41: Sync failure.

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XEROX ® DC332 / 340ST / 425 / 432 / 440ST Error Codes - continued "X" CODES X0-27: MFSYS image memory read/write error. X0-29, -62: MFSYS error. X0-32, 33, 35: Fax modem problem. X0-40: Overrun. X0-42: DIS/DCS receive error.

X0-62: MYSYS error. X2-01: MFSYS error. X2-03, -04: Fax fall back error. X2-05: RTN/PIN receive problem. X2-06: Non operator response.

X2-10, -12, -20, -21, -22, -23: RTN/PIN sent. X2-60, -61, -62, -63, -65: EORQ/ECM fax error. X2-66 through X8-20: Fax problem.

SIMULATIONS / DIAGNOSTICS. To enter mode, press "Access." Press the following keys, in this order: "#" "1" "1." Press "Enter." Make your choice from: Fault History, GP2 Call Closeout dC361 test prints HFSI,GP4 dC106 diagnostic copy mode Software levels dC ROUTINES dC109 reports printout Billing counters When finished, press "Exit," and then press "Call Closeout," followed by "Complete," to exit diagnostics. Reboot the system, by selecting "Yes" (presumably answering a question on the screen.) You should reboot if a NVM setting, customer or key operator setting was changed. Fault History: Includes "Last 40 machine faults," which includes code, date and time of codes, description of fault.. In any of these, you can erase this information (clear it from memory) with the "clear" button. "Other Fault Histories," which includes MF faults, DC faults, input faults, output faults, ESS faults, User interface faults, remote device faults. Scroll to the one you want, press “retrieve. “Clear history will show last 20 faults. "Fault Counters." Scroll to the code. Press “Read.” Count will display. Clear with “Clear.” "Jam Counters." Same procedure as “fault.” Service/Information: In diagnostic mode, select the screen you wish: "Software Levels." You can select the following software levels; UI, ESS, DC-SYS, IIT-SYS, HD-SYS, ESS, MFSYS, HCF-SYS, DSS-SYS, G3M0 FAX, G3M1 FAX. "Billing Counters." Will provide the following counts: Copy count, print count, total count, IOT, copies since last call, faxes sent, faxes received, scan to file, diagnostics copy count. "HFSI." High frequency service items. This will display the items, their recommended replacement interval and the action required. View the copy count on them so far with the "Read" button. Clear with the "Clear" button. GP 6 terminal emulation set up: Connect serial cable and null modem adaptor. Select “Accessories” from program manager (on computer?) Select terminal. Go to Settings and select communications. Set barud rate to 9600, data bits to 8, stop bits to 1, parity to none, flow control xon/xoff, connector com1, press “OK.’ Select terminal emulation under settings. Select DECVT-100 (ANSI). Select OK. GP 7 software upgrade: requires service manual. Page 6-6 "Call Closeout." You must select "Complete" or "Incomplete." "Complete" will reset all fault histories, except the "Last 40 machine faults." "Incomplete" does not reset. You will be asked if you should reboot. Select "Yes" ONLY if NVM or operator or customer settings were changed. "dC ROUTINES". You can change the diagnostic password and/or the user password. Either one can be up to 9 digits long. The standard diagnostic password is "#" "1" "1". You cannot change anything in "Screen Capture." "SA Information" SA stands for system administrator. You can enter up to 32 digits. Press "Save" to lock in. You can enter phone number as well, and press "save." “CRUM” information shows life of copy cartridge in hexadecimal, which means it is probably gibberish. "ESS Configuration: You can choose Floppy, PCMCIA, PCL5, Scan to file, Network FAX, or Post Script. Press Save to lock in. "KO Information" Key operator name & phone number. Press save to lock in each.

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XEROX ® DC332 / 340ST / 425 / 432 / 440ST Service/Information - continued "Private MBX Ps" Select a numeric password (up to 4 digits). Press save to lock in. “Speed” Apparently you can change the machine’s speed, although certain tags might be required. Enter password 9914. Select 25, 32 or 39/40. Press “save.” dC106: Allows copy jobs to be performed while in diagnostics. dC107: Runs a series of diagnostic tests and displays results. dC108: Display phone number of fax. dC109: Report printout of machine configuration; fax or IOT/IIT dC110: Individual tests selected from menu. Press "Start" to test. Press "Stop" to return to menu. Press "Exit" to return to other screens. dC131: NVM settings & initialization. Before doing this, you should print reports from dC109. There are 10 pages of items that can be initialized; approximately 900 items. Hopefully, the display describes them. We obviously cannot list them here. We are listing those that seem to be the most important or the most likely to be needed. After entering diagnostics, GP1, select “dC routines.” Enter Fax dCs. Select dC131. Press “Window” between scroll keys. Enter chain and function (such as chain 2, function 13 from number keys. Use dash for dash (-). Press “Save.” Press “Read” to read an NVM value. Press “New value” to change; a keypad will display. Enter new value on this keypad and press “save.” Press “confirm” to answer “are you sure.” Press “exit” when done. 28-91 through 157-696 are all fax settings, fax codes, etc. About 400 fax codes alone.3 20-8: Toner empty shutdown limit. 2-13: Copy priority. 20-14: Toner save enable or not. 2-14: Print priority. 20-41 through 20-44 are lead edge registration for tray 1, 2-15: Fax priority. 2/4, bypass and duplex. 2-17: Set CRU reorder count (0-1000.) 20-45 through 20-49 are registration loop (buckle.) 2-27: Language. 20-60: IOT NVM. 2-32: Copy count. 20-61: Edit NVM initialization. 2-33: Print count. 20-62: System NVM. 2-35: Fax receive count. 20-64: IIT/IPS NVM init. 2-36: Fax sent count. 20-66: Mode preset NVM init. 2-37: Scan to file count. 20-67: Total IOT NVM init. 2-38; Total system count. 20-68: Total IIT NVM init. 2-52: Network fax enable. 20-70: Function NVM init. 2-54: Scan to file enable. 20-71: Preset mode function NVM init. 2-55: Toner change validation. 20-82: Reset fault counter. 2-66: Duplex count. 20-83: Reset jam counter. 2-90: User interface NVM . 20-84: Reset fault/jam histories 2-91: AAA NVM. 20-85: Reset total system. 6-42: Stored copies. 20-93: Clear all data. 6-60: ROS image density, 600 dpi, text, text/photo. 20-97, 98, 99: Lead edge registration for trays 3, 4 and 6-61: ROS image density, 600 dpi, photo. HCF. 6-62: ROS image density, 400 dpi. 20-100: Clear MF & UI service NVM. 6-67: Side registration adjustment. 600 HCF. 20-101: Clear MF DC & UI NVM. 6-68 through 6-90 are all side registration adjustments in 21-1: IIT fine adj in slow sca.n various situations; page 6-83 of factory manual. 21-2: IIT fine adj in fast scan. 6-91 through 6-95 are void area (edge erase 21-3: IIT fine adj in slow scan (fax.) adjustments.) left scan, right scan, lead edge, trail edge and bypass. 21-5: Gray scale light 2. 9-50 through 9-93 and 14-1 through 14-14 appear to be 21-6: Gray scale light 1 incomprehensible without factory training and 21-7: Gray scale normal factory service manual, at least to me. 21-8: Gray scale dark 1. 15-6 through 15-11 have to do with Hard disk situations. 21-9: Gray scale dark 2. 17-1: Initialize HDD. 21-10 through 21-14 is same set as 21-5 through 21-9, 17-2-17-10 require service manual. except for text/photo. 20-2 through 20-4 are fuser temperature adjustments. ©

2003 Knight Business Systems Ltd. 81 Buffalo Avenue. Medford, NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

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XEROX ® DC332 / 340ST / 425 / 432 / 440ST Simulations / Diagnostics - continued 21-15 through 21-19 is same set as 21-5 through 21-09, except for photo. 21-20 through21-24 is same set as 21-5 through 21-09, except for fax. 21-25: Gray scale copy auto exposure text. 21-26: Gray scale copy auto exposure DADF. 21-31: Auto exposure fixed start line. 21-32: Auto exposure background threshold. 21-33: Auto exposure operations mode, dc m/c. 21-34: Auto exposure operations mode, fax, m/c. 21-35 through 21-67 are various adjustments; background, AGC at various settings, shading, sharpness, etc. 21-70: Platen side edge registration adjustment. 21-71: Platen lead edge registration adjustment. 21-80: DADF lead edge registration adjustment. 21-81: DADF trail edge. 21-82: DADF side reg. 21-83: DADF vertical magnification adjustment, slow scan. 21-84: DADF fax vertical magnification adjustment, slow scan fax. 21-87: DADF scan position adjustment. 21-90 through 21-99 are auto exposure threshold in various modes at various settings. 23-50: Test print. 23-52: Test print density adjust. 23-53: Test print light position adjustment. 23-54: Test print registration adjustment.. 23-55: Rest print output tray setting. 25-54: NVM upload. 25-55: NVM download. 26-1 through 26-20: NVM read/write settings. 27-1 through 27-8: NVM read/write settings. 28-1: Paper supply default. 28-2: R/E default. 28-3: Copy lighter/darker default. 28-4 through 28-15: NVM settings. 28-30 through 28-33: Trays 2,3,4,5,1 (in that order) priority settings. 28-38 through 28-49: More NVM settings. 28-50: Lead/trail edge erase. 28-51: Front/rear edge erase. 28-52: Center erase. 28-70, -71, -91: Print permission timers and screen default select. 29-1: Copiers per minute. 0 is 25. 1 is 32. 2 is 40. 29-2: Operating company. 0 is FX. 1 is XC. 2 is RX. 3 is AP. 30-35: CRU life cycle. 30-36: CRU end of life. 30-37: OPCO. 30-38: CRU type. 0 is USO. 1 is XCL. 2 is XE. 3 is ACO. 30-40: Copies on CRU. 30-41: Optional hard stop. ©

30-42: CRU planned life. 30-43: CRU reorder count. 30-44: Photoreceptor revolutions. 30-45: Photoreceptor used count. 30-47: Conversion complete. 30-48: Cartridge type. 30-49: Toner phase. 50-1: Print after toner empty. 0 or 1. 50-6: Bypass installed. 50-7: Face up tray installed. 50-8: Mail box installed. 50-9: Right angle rotation installed. 50-10: Duplex installed. 50-11: Offset catch tray installed. 50-12: One sheet in paper path. 50-17: Developer bias off. 50-20: Fuser over-temp reset. 50-21: CRU alarm. 50-23: Custom density control. 50-24: Fuser warm up time. 50-25: Bypass tray idle time adj. 50-26: Print job interrupt time. 50-28: Main motor speed. 50-29: Empty toner warning. 50-30: Empty toner detect. 50-31: Machine configuration. 0 is dc/mc. 1 is MF m/c. 50-33: Number of trays installed. 50-34: HCF installed. 50-35: Finisher installed. 50-36: DADF installed. 50-37: Printer installed. 50-38: Edit option installed. 50-39: Switcher installed. 50-40: Page memory installed. 50-42: Gray scale copy front exposure control. 50-43: Mailbox bin full capacity adj. 50-44: Bypass size select. 0 is A4. 1 is letter. 50-45 through50-50: see manual. 50-52: Hard disk. 0 is no. 1 is yes. 50-55: Hard disk stop/not stop. 50-62: Tray 4. 50-63: Fax rotation process switching. 50-70: Drum idling time/bypass thick paper. 50-71: Drum idling time/envelopes. 50-72: Drum idling time/ transparency. 50-75: Billing count. 50-77: DADF inch/metric. 0 is metric. 1 is inch 50-91: HDDD installed if 1. Not installed if 0. 58-301: Digital tone pattern test. 58-595: HDD read/write diagnostics interval.

2003 Knight Business Systems Ltd. 81 Buffalo Avenue. Medford, NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

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XEROX ® DC332 / 340ST / 425 / 432 / 440ST Simulations / Diagnostics - continued 132: Read or change a memory address. Enter Hexadecimal value and press "save" to rewrite. 302: Rigid disk tests (ESS). Verify ability of ESS to write and read from and to hard drive. 305: UI test (IOT/IIT)Tests for LCD1, LCD2, hard buttons, LED, pixel, bar graph. 309: Loop back test between IOT and MFSYS. 312: Not done on this machine. (communication test with target device via various network protocols.) 320: Setup routines. 5-34: DADF side registration. 7-29: Bypass tray width. 5-99: DADF sensor adjust diagnostics. 12-69: Stapler motor. 6-20: CCD setup. 12-74: Tray drive test. 15-1: HDD block removal. 6-30: Platen lead edge registration. 6-31: Platen side edge registration. 15-4: Reliability test. 6-73: Laser diode light @ 600dpi. 20-5: Bypass minimum width. 6-74: Laser diode light @ 400dpi. 20-6: Bypass maximum width. 25-50: through 25-53: Move counts. 330 INPUTS: These are tests of switches, sensors etc. They can be selected by scrolling, or by pressing the window between the scrolling keys. Enter the chain (1st digit) and function (2nd digits) with the number keys, using (-) between them. Then press "Start." The display will change between H & L if the component is working. 10-20: Fuser temperature. 6-70: ROS motor ready. 1-1: Upper left interlock. 10-23: Fuser exit switch. 7-1 thru 7-6: Tray 1-4 & bypass 1-10: Lower left interlock. paper size sensors. 10-24: Face up exit switch. 5-6: DADF document sensor. 7-7 thru 7-12: Trays & bypass empty 11-44: TMB interlock. 5-7, -8, -9: DADF document width sensors. sensor. 11-60 thru 11-69: TMB bin full 7-13 thru 7-16: Tray 1-4 stack height sensors. 5-10: DADF length sensor. sensors. 11-70: TMB jam sensor. 5-11: DADF feed sensor. 7-30: Center tray full. 11-71: TMB bin 1 entry sensor. 5-12: DADF registration sensor. 7-54: HCF feed sensor. 11-72: TMB bin 10 entry sensor. 5-13: DADF length sensor. 7-55: HCF empty sensor. 12-1: Tamper home sensor. 5-30: DADF Feed interlock. 7-56: HCF stack height sensor. 12-2: Finisher exit sensor. 5-60: DADF document sensor. 7-57: HCF tray switch. 12-3, -4: Tray upper & lower limit 5-61, -62, -63, -64: DADF document 7-58: HCF interlock. sensors. size sensors. 7-61: HCF paper size switch 12-5: Finisher docked switch. 5-65: DADF registration sensor. 8-5: IOT registration sensor. 12-6: Finisher tray full switch. 5-66: DADF exit/invert sensor. 8-6, -7: Trays 2, 3 & 4 take away roll 12-7: Manual staple switch. 5-67: DADF pickup sensor. sensor. 12-8: Offset home sensor. 5-68: DADF encoder sensor. 8-30: Duplex exit sensor. 12-9: Stapler home sensor. 5-69, -70: DADF pre-registration 8-31: Duplex wait sensor. sensors. 12-10: Low staple switch. 8-32: Duplex registration sensor. 5-71: DADF top interlock. 12-11: Compiler sensor. 8-33: Duplex interlock. 6-6, -7: Platen size sensors. 12-12: Disk home sensor. 8-34: Duplex fuser exit switch. 6-11: IIT registration sensor. 13-1: Sensor switch. 9-2: Copy cartridge interlock. 6-21, -22: Platen open & angle 9-4: Toner empty sensor. switches.

Cross Reference Information on All Copiers Is Listed In The Front Of The 10th Edition.

Updates and corrections are posted at our website (www.intravia.com

©

2003 Knight Business Systems Ltd. 81 Buffalo Avenue. Medford, NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

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XEROX ® DC332 / 340ST / 425 / 432 / 440ST Simulations / Diagnostics - continued 330 OUTPUTS Test components. These are tests of switches, sensors etc. They can be selected by scrolling, or by pressing the window between the scrolling keys. Enter the chain (1st digit) and function (2nd digits) with the number keys, using (-) between them. Then press "Start." 8-11: Takeaway roll clutch. 1-50: Main power switch. 8-12 thru 8-17: Tray 1-4 & bypass feed clutches. 4-1: Main motor. 8-36: Duplex exit gate solenoid. 4-2: Fuser fan motor. 8-37: Duplex wait clutch. 4-3: Low voltage power supply fan motor. 8-38, -39: Duplex motor (slow & fast.) 5-1, -2, -3, -31, -50, -51, -52: DADF motor at various speeds. 8-50, -51: Duplex inverter clutch (forward & reverse.) 5-50: DADF drive motor. 9-1: Main motor. 5-51: DADF drive motor. 9-21: Developer bias. 5-52: DADF drive motor. 9-23: AC bias. 5-53: DADF motor reverse. 9-24: DC bias. 5-54: DADF pick up roll down. 9-26: Transfer bias select. 5-55: DADF registration motor, reverse. 9-27: Detack chute bias. 5-56, -57, -58: DADF registration motor. 9-30: Bias transfer. 5-59: DADF pick up roll up. 10-4: Fuser fan. 5-80, -81: DADF exit/invert roll clutch & solenoid. 10-6: Offset forward. 5-82: DADF pick up up/down clutch. 10-7: Offset reverse. 5-83: DADF big roll clutch. 10-51: Exit solenoid. 5-90: DADF LED. 11-3: TMB motor. 5-99: DADF sensor adjust. 11-13: TMB diverter gate solenoid. 6-1: Scan forward. 11-15 thru 11-23: TMB bing 2-10 gate solenoids. 6-2: Scan reverse. 12-64, -65: Transport motor (slow & fast.) 6-25: Exposure lamp. 12-66: Disk motor. 6-75: ROS motor @ 600dpi. 12-68: Disk motor home. 6-76: ROS motor @ 400dpi 12-70: Safety gate interlock. 6-77: ROS motor stand by. 12-72: Tamper motor. 7-18 thru 7-21: Tray 1 thru tray 4 lift motors. 12-73: Tray offset motor. 7-50: HCF feed clutch. 12-75: Elevator motor down. 7-52: HCF elevator motor. 12-76: Kicker stacking position. 7-53: HCF feed motor. 12-77: Kicker stapling position. 8-1: Main motor. 12-78: Manual staple LED. 8-2: Paper feed motor. 12-80: Tray motor up. 8-10: IOT registration clutch. dC358: Floppy disk tests (ESS.) Enter GP1. Enter dC routines. Enter DSS dCs. Select dC358. insert a formatted, write-enabled disk. Press “Start.” dC360: Enter GP1. ESS Loop tests. See manual, page 6-108, 6-109. dC361: Enter GP1. Enter dC routines. Select ESS dCs. Scroll to a test print. Press "Start." dC363: ESS port tests. Enter GP1. Enter dC routines. Select ESS dCs. Select dC363. Press "Start." dC606: Printer Exerciser/Tower Mailbox Exerciser. Various test patterns. Enter GP1. Enter dC routines.. Select dC131. go to chain/function 23-50. change to 0 for simplex or 1 for duplex. Go to 23-55. select 0 cor center tray, 1 ofr left, 2 for TMB/all bins, 3 for TMB bin 1, 4-12 for TMB bins 2-10. press “exit.” Select dC606. select one of about 30 patterns offered(probably “1 DOT grid IOT 600dp.i) Press "Start." Wait 15 seconds for tray menu. Selct tray. Press “quantity” window. Select copy number. Press “save.” Press “Start.” Press “exit” when done. dC720: HCF exercisers. Move high capacity feeder away from machine to test. Enter GP1. Enter dC routines. Select dC720. Select feed 1 sheet or feed 10 sheet from menu. Press "Start." Press HCF interlock button on HCF. When done, press “Exit.” Exit diagnostics. ©

2003 Knight Business Systems Ltd. 81 Buffalo Avenue. Medford, NY 11763 Phone: (631) 758-0279 Fax: (631) 758-0469 Website: www.intravia.com

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PUBLICATIONS BY KNIGHT BUSINESS SYSTEMS 81 BUFFALO AVENUE MEDFORD, NY 11763 Website: www.intravia.com Phone: (631) 758-0279 Fax: (631) 758-0469

GENERAL PUBLICATIONS Lamp Cross Reference. . . . . . . . . . . . . $15.00_____

Wrap Spring Clutch Cross Reference . . . . . $15.00_____

INTRAVIA’S SERVICE GUIDES Intravia’s Service Guide to Color Copiers, Edition A . . . . . . . . . . . . . . . . . . . $66.00_____ The Imaging Equipment Guide (Theory, operation, troubleshooting and service information for copiers, fax machines and printers) . . . . . . . . . . $67.00_____ Guide To Fax Machines 1st Edition . . . . . . . $51.00_____ Laser Printers - 1st Edition . . . . . . . . . . $38.00_____ ($24.00 if ordered with 2nd Edition) Laser Printers - 2nd Edition . . . . . . . . . . $48.00_____ HP II & III Laser Printers . . . . . . . . . . . $15.00_____ HP 4 Laser Printers . . . . . . . . . . . . . . $18.00_____ Panasonic 4450/4450I/4455 . . . . . . . . . . $15.00_____ Practical Electricity & Electronics . . . . . . $18.00_____ Canon PC 1-5LII, PC 6,7,8,11,12,65, NP 1010,1020,C100. . . . . . . . . . . . $37.00_____ Canon PC 710 - PC 795, C120 - C122F, NP6012/F, NP6412/F . . . . . . . . . . . $34.00_____ Canon PC 1060-1080F, ICD660-881, IR1200, 1300, 1670 . . . . . . . . . . . . $20.00_____

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