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Hydraulic Tools for all Applications

Hydraulic Cylinders

LOW PROFILE

HOLLOW

Cat hydraulic cylinders are available in more than 100 standard configurations. Whatever the application, whatever the needed capacity, size or stroke, there’s a single or double acting, solid or hollow plunger, lightweight or heavy duty cylinder to do the job for you. Cat hydraulic pumps and accessories provide the power to move the cylinders to solve your lifting and moving solutions.

GENERAL USE

• Ideal cylinders for pin pulling • Design allows for push and pull forces • Always use an equally rated or greater capacity rod as the cylinder Caterpillar MAX Capacity Stroke Collapsed Center Part (ton) Height Hole Dia. Number (in) (in) (in) Push Pull 0.77 316-1493 7.25 3.00 12 1.06 316-1496 6.38 2.00 20 1.16 6V-3160 5.00 2.00 19 30 1.31 316-1495 7.03 2.50 35 1.31 316-1494 13.00 6.13 35 1.31 6V-3170 3.50 0.65 19 55 1.31 6V-3175 5.15 2.00 19 55 2.13 316-1489 12.75 6.50 42 60 1.42 1U-5197 9.52 4.00 60 75 2.05 465-6061 100 11.75 6.00 54 2.50 465-6062 150 11.13 5.00 79

• Designed for low clearance applications • Grooved plunger end does not require a saddle • Spring return only, to keep compact as possible

Caterpillar Part Number 455-1814 360-6964 455-1819 507-6707 360-6965 360-6966 265-8034 360-6967 265-8035 360-6968

LOCKING

MAX Capacity (ton) Push 10 10 20 20 20 30 48 48 80 98

Pull -

Stroke (in)

Collapsed Height (in)

0.44 1.5 0.44 0.44 1.75 2.45 0.625 2.375 0.625 2.25

1.69 3.47 2.03 2.03 3.88 4.63 2.63 4.81 3.13 5.56

PULLER TYPE

• Designed for use in all orientations • High strength alloy steel used for durability Caterpillar Part Number 360-6955 360-6953 360-6954 360-6956 360-6957 450-0669 360-6958 455-1818 252-9892 242-5354 360-6970 360-6959 396-9840 360-6962 360-6960 442-8139 150-3624 4C-5808 360-6961 478-4034 360-6963 137-7553 457-0812 478-4036

2

MAX Capacity (ton) Push 5 5 5 10 10 10 10 10 15 25 25 25 25 55 55 55 80 80 100 100 110 130 150 300

Pull 4 48 48 74 190

(in)

Collapsed Height (in)

0.63 3.00 5.00 2.13 6.13 10.00 10.13 14.00 1.13 1.25 2.00 6.25 8.00 5.91 6.25 13.25 6.13 13.13 6.63 13.12 5.91 6.63 18.13 24.00

1.63 6.50 8.50 4.78 9.75 16.13 13.75 17.75 3.13 3.63 6.50 10.75 12.00 11.26 11.13 18.12 11.06 19.38 14.06 20.64 12.64 14.13 27.20 37.13

Stroke

• Manual safety lock nut for mechanical load holding • Features stroke limiting overflow port • Ensure lock nut is against cylinder base for load holding Caterpillar Part Number 455-1822 360-6969 455-1823 455-1824 455-1825 455-1826

MAX Capacity (ton) Push 55 55 55 55 100 100

Pull – – – – – –

Stroke (in)

Collapsed Height (in)

1.97 5.91 5.91 9.84 1.97 5.91

6.46 13.23 10.39 14.33 7.36 11.30

• Engineered for various pulling applications (track, bearings, etc.) • Use specific puller arms available in DST catalog (9S-8900, 9S-8901) • Always use an equally rated or greater capacity rod/arm as the cylinder Caterpillar Part Number 9S-8900 9S-8901 8S-7172

MAX Capacity (ton) Push 70 100 100

Pull 55 87 87

Stroke (in)

Collapsed Height (in)

7.00 6.50 14.00

18.25 18.50 25.75

NO COUPLERS INCLUDED

HYDRAULIC BEARING PULLERS

• These cylinders are NOT supplied with couplers (quick disconnects) • 8I-1703 is a replacement for use in a press • 9U-7356, 9U-7532, 9U-7547 are replacements for floor lift stands Caterpillar Part Number 9U-7547 8I-1703 9U-7532 9U-7356

MAX Capacity (ton) Push 25 30 55 100

Pull – 19 – –

Stroke (in)

Collapsed Height (in)

Caterpillar Part Number

12.00 1.93 13.12 10.25

16.38 5.00 18.13 17.69

442-8135

BEARING PULLER PLATES

• Wedge shaped edges for hard to drip components • Combine with cross blocks, rods, and cylinder for easy pulling

Caterpillar Part Number 446-9412 446-9413

MAX Capacity (ton) 30 50

Spread MIN (in) .67 .67

• Cage design for jaw retention • Designed for one man operation • Uses S/A cylinder for pushing effort

MAX (in) 9.65 9.65

Thread (UNF) 1"-14 1¼"-14

MAX MAX Capacity Spread (ton) (in) 50

25

MAX Reach (in)

Spread Range (in)

14

3.0-25.0

SUPER JACKS

BOTTLE JACKS

• Both jacks are the aluminum version • Features a reversal ratchet for raising and lower loads • Lever bars are sold separately

• Lower handle effort reduces operator fatigue • Fully serviceable • Safety relief valve to prevent overload

Height Stroke Lever Caterpillar MAX Bar Part Capacity MIN MAX Number (in) (in) (in) (ton) 1U-9330 10.25 15.25 4C-4034 35 5.0 1U-9331 10.31 14.31 4C-4039 50 4.0

Caterpillar Part Number 439-5575 439-5576 439-5577 440-4777 439-5578

MAX Hydraulic Capacity Stroke (ton)

(in)

8 15 20 30 50

5.9 5.9 5.9 5.9 5.9

Height MIN (in) 8.62 8.98 9.21 9.53 9.92

MAX (in) 17.48 17.83 18.07 18.39 15.83

3

459-8752

455-1816

459-8757

459-8762

CYLINDER ATTACHMENTS Base Attachment

C D A

Caterpillar MAX Part Capacity Number (tons)

B

PW

Z

Stroke

CAT Part No. Tons

Plunger Thread P

Collar Thread W

Int. Base Thread Z

465-4080

5

465-4079

10

465-4081

25

A

B

C

D

¾"-14 NPT

2.00

.50

1.75

1¼"-11½ NPT 2.25

.50

2.56

.50

3.88

2"-11½ NPT

2.50

(in)

455-1815

10

6.12

1.250-11.50 NPT

2.250-14 UNS-2A

1.250-11.5 NPT

455-1816

10

8.00

1.250-11.50 NPT

2.250-14 UNS-2A

1.250-11.5 NPT

455-1817

10

10.12

1.250-11.50 NPT

2.250-14 UNS-2A

1.250-11.5 NPT

455-1820

25

6.25

2.000-11.5 NPT

3.312-12 UNS-2A

2.000-11.5 NPT

455-1821

25

14.25

2.000-11.5 NPT

3.312-12 UNS-2A

2.000-11.5 NPT

A

Flat Base

Serrated Saddle

Tube Extension

B

D

C A

C B

CAT Part No. Tons

5

¾"-14 NPT

465-4088

10

5

1¼"-11½ NPT

459-8753

5

10

¾"-14 NPT

459-8754

10

10

1¼"-11½ NPT

465-4086

25

10

2"-11½ NPT

465-4091

5

18

¾"-14 NPT

4.50

1.25 2.50

465-4089

10

18

1¼"-11½ NPT

1¼"-11½ NPT 6.50

1.38 3.50

465-4087

25

18

2"-11½ NPT

459-8763* 25 2"-11½ NPT 6.50 * Round base model

2.31 6.50

465-4090

10

30

1¼"-11½ NPT

B

C

459-8760

5

¾"-14 NPT

1.25

1.09

459-8761

5

459-8757

10

1¼"-11½ NPT 2.00

1.50

459-8762

10

459-8759

25

3.0

1.63

Length (in) Threaded Ends

¾"-14 NPT

A

2"-11½ NPT

5

B

Tons

D

Tons

465-4082

A

CAT Part No.

C

CAT Part No.

Threaded Adaptor Smooth Saddle

B

Special Base

B

D

C A

C A

CAT Part No. Tons CAT Part No.

Tons

459-8758

10

A

B

1¼"-11½ NPT 1.50

Grooved Saddle

C

CAT Part No.

Tons

2.00

459-8764

50

Dimensions Mounting 7" Square

4.33" B.C.

90° V-Base

A

A

B

¾"-16 UN 1.13

465-4085

5

465-4084

10

1"-8 UN

1.25

C

D

1.50

¾"-14 NPT

2.19 1¼"-11½ NPT

Threaded Connector C

B

B

A

A

D

C

B

CAT Part No.

Tons

A

B

C

465-4083

5

1.00

.25

.68

4

A

CAT Part No. Tons

A

B

C

D

CAT Part No.

Tons

A

B

459-8755

5

¾"-14 NPT 1.50 1.88

1.00

459-8751

5

¾"-14 NPT

1.38

459-8756

10

1¼"-11½ NPT 2.13 2.25

2.13

459-8752

10

1¼"-11½ NPT

1.63

Caterpillar Description Height Part Number (in)

466-1773

• Provides continuous locking protection during lift, lower and hold functions • Patent-pending control technology synchronizes cylinder and lock nut for smooth and efficient lifting and lowering • Unique double-acting cylinder offers a low collapsed height to accomodate more lifting applications • Simple 2-button pendant allows operation of raise and lower functions from up to 20 feet away • All exposed load-bearing steel cylinder components utilize a nitrocarburizing treatment to reduce wear and resist corrosion • Ergonomic handle has six positions for comfortable handling and folds when not in use • Meets ANSI B30.1-2009, AS/NZS-2538, AS/NZS-2693 certification criteria • Automatic load locking • Portable • Self-contained unit • CE certified

POW'R-LOCK ACCESSORIES 466-1788

POW'R-LOCK

466-1780

Flat Load Cap

1.3

x

x

466-1774

Spacer

1.0

x

x

466-1775

Spacer

2.0

x

x

466-1776

Extension

5.0

x

x

466-1777

Extension

7.0

x

x

466-1778

Extension

9.0

x

x

466-1789

Extension

11.0

x

–

466-1790

Extension

14.0

x

–

466-1779

Extension base adapter

12.0

x

–

Cylinder Recommended CAT Cap. Stroke Lifting Part (ton) (in) Speed* Lifting Speed* Air Supply** Number (in/min) (in/min) No Load Load (CFM) (psi) 34 2.0 2.4 130-150 55-100 466-1788 200 14.0 2.0 2.4 130-150 55-100 466-1773 200 24.5 45.5 * Depending on available airflow, regulator setting, pump speed and load weight. **Minimum dynamic air pressure of 55-60 psi, 90-100 psi required to achieve 200 ton capacity.

5

MANUAL PUMPS

COMPACT AIR PUMPS

• Two-speed operation for fast easy operation • All steel construction except for 451-7994 • 451-7994 features aluminum construction for lighter weight

Caterpillar For MAX Part Cylinder Pressure Number Type 439-5246 451-7994 439-5245 9U-6600

S/A S/A S/A D/A

Displacement per Stroke (in3)

(psi) 1st Stage 2nd Stage 10,000 1.00 0.15 0.19 10,000 0.91 10,000 1.00 0.15 0.29 10,000 7.69

Usable Oil Capacity (in3) 47 70 134 453

AIR PUMPS

• Input air supply required: 40 - 125 psi • All pumps feature a quite 76 dB sound level during operation • Larger reservoir kit: 455-6567 increase from 127 in3 to 230 in3

• Input air supply required: 60 - 100 psi • Two-speed operation for fast easy operation • ATEX rated

Caterpillar For MAX Oil Flow Usable Valve Part Cyl. Press. @ 100 psi @ 10,000 psi Oil Actuation Number Type (psi) (in3/min) (in3/min) (in3)

Caterpillar For MAX Usable Valve Oil Flow Part Cyl. Press. @ 100 psi @ 10,000 psi Oil ActuaNumber Type (psi) (in3/min) (in3/min) (gal) tion 439-5242 D/A 10,000 850 80 1.75 Manual 417-9064 D/A 10,000 850 80 5.00 Manual

455-6557 D/A 3,000 451-7995 S/A 10,000 439-5243 S/A 10,000

60 48 60

10 5 10

127 Manual Handle 127 Remote Pend. 127 Foot Lever

Bolting and tensioning pumps are located on Pgs. 10-11.

ELECTRIC PUMPS INTERMITTENT DUTY

• Lightweight and compact • Features remote motor ON/OFF pendant control • For all pumps, flow rate: 1st Stage = 200 in3/min 2nd Stage = 20 in3/min Caterpillar For MAX Voltage Usable Valve Part Cylinder Pressure 1 PH Oil Actuation Number Type (psi) 50/60 Hz (gal) 451-8702 S/A 1.0 Manual 10,000 115 452-1079 S/A 1.0 Manual 10,000 230 439-5249 D/A 1.0 Manual 10,000 115 439-5250 D/A 1.0 Manual 10,000 230

GENERAL USE

• Powerful 1.7 hp universal motor • Features remote motor ON/OFF pendant control • For all pumps, flow rate: @ 100 psi = 700 in3/min @ 10,000 psi = 60 in3/min Voltage Usable Valve Caterpillar For MAX Oil Actuation Part Cyl. Pressure 1 PH Number Type 50/60 Hz (gal) (psi) Manual 2.0 D/A 10,000 115 V 350-7768 Manual 2.0 D/A 10,000 230 V 350-7769 Bolting and tensioning pumps are located on Pgs. 10-11.

HEAVY DUTY

• Features indoor friendly induction motor that outputs 75 dB • These pumps are good for high volume, high flow applications • 447-0910/11 configured to power two S/A cylinders at a time Caterpillar For MAX Voltage Usable Valve Oil Flow Part Cyl. Press. @100 psi @10,000 psi 1 PH Oil Type Number Type (psi) (in3/min) (in3/min) (50/60 Hz) (gal)

447-0910 447-0911 439-5247* 439-5248* 457-0818* 457-0819*

S/A S/A D/A D/A D/A D/A

10,000 10,000 10,000 10,000 10,000 10,000

* On board LCD.

6

S/A = single-acting

D/A = double-acting

650 650 450 450 650 650

60 60 40 40 60 60

115 V 230 V 115 V 230 V 115 V 230 V

5.0 5.0 2.0 2.0 5.0 5.0

Man. Elec. Elec. Man. Elec. Elec.

ROLL CAGE

CORDLESS PUMPS

• Lightweight design with integrated handle and carrying strap for portability • Bladder reservoir prevents contamination and allows pump usage in any position • Powerful ½ horsepower motor and 28 volt LithiumIon battery deliver exceptional speed and run time Caterpillar For Charger Output Flow Rate Usable (in3/min) Cyl. Voltage Oil Cap. Part No 2000 10,000 Number Type (VAC) Load psi (in3) psi 450-9134 S/A 115 125 30 15 120 125 30 15 120 461-4388 S/A 230 533-1186 D/A 115 125 30 15 120 125 30 15 120 533-1185 D/A 230

SKIDBAR

• Protects pump • Provides greater pump stability Accessory Kit Number

Fits on Reservoir

346-6163 447-0913

1 and 2 gallon 5 gallon

• Provides easy two-hand lift • Provides greater pump stability on soft or uneven surfaces Accessory Kit Number

Fits on Reservoir

Wt.

346-6164

1-2 gal. w/o heat exchanger

(lbs) 4.9

HYDRAULIC HOSES

IN-LINE VALVES

PRESSURE GAUGES

• Thermo-plastic hoses (TP) for demanding applications, featuring 4:1 design factor • Heavy-duty rubber hoses (HDR) • High flow coupler with 3/8"-18 NPT oil connection, 1040 in3/min. maximum oil flow • NOTE: All hoses are single hoses with the exception of Caterpillar Part Number 417-9067, which is a twin hose. • Valves are intended to plumbed in line with hydraulic cylinders • All valves rated for 10,000 psi MAX Pressure • All valves painted, coated, or plated for corrosion resistance

Caterpillar Part Number

Description

End A

End B

(NPTF) (NPTF) 242-5365 Needle Valve ⅜"-Female ⅜"-Female 507-6708 Pressure Relief Valve ⅜"-Female ⅜"-Female Manually Operated 515-8204 ⅜ -Female ⅜"-Female A12:E16 Valve

• Dual scale read out in psi and bar • Gauge snubbers or needle valves recommended for high cycle applications

Caterpillar Pressure Face Mount Mount Glycerin Part Range Dia. Location Thread Filled Number (NPTF) (psi) (in) 507-6709 0-10,000 4 No Lower ½"-Male 447-0914 0-15,000 4 Yes Lower ½"-Male

Gauge Adapters Caterpillar Part Number 507-6710

Gauge Port

End A

End B

(NPTF) ½"-Female

(NPTF) ⅜"-Male

(NPTF) ⅜"-Female

Gauge Assemblies Caterpillar Part Number 515-8206

Pressure Range

End A

End B

(psi) 0-10,000

(coupler) 451-0444

(NPTF) ⅜"-Male

CAT MAX Hose Length Type Connection Part Pressure ID Number (psi) (in) (ft) End A End B General Use 242-5359 10,000 0.25 3.0 TP ⅜"-18 NPTF 137-7713 137-7713 178-6916 10,000 0.25 6.0 TP ⅜"-18 NPTF 451-0444^ 6D-7726 10,000 0.25 11.5 TP ¼"-18 NPTF ¼"-18 NPTF 9U-5117 10,000 0.25 20.0 HDR ⅜"-18 NPTF ⅜"-18 NPTF 162-1410 10,000 0.38 6.0 TP 451-0444 451-0444 134-5409 10,000 0.38 6.0 HDR ⅜"-18 NPTF ⅜"-18 NPTF Diagnostic 344-7922 10,000 .025 10.0 TP SAE #6 SAE #6 344-7923 10,000 .025 14.0 TP SAE #6 SAE #6 344-7924 10,000 .025 18.0 TP SAE #6 SAE #6 Torque Wrenches 7X-0486 7X-0486 417-9067 10,000 .025 20.0 TP* 7X-0487 7X-0487 Bolt Tensioning 3 430-7795 21,750 .025 TP Male QD~ Female QD~ 3 498-6571 21,750 .025 TP Male QD~ 498-6574 430-7796 21,750 .025 10 TP Male QD~ Female QD~ 466-1812 21,750 .025 10 TP Male QD~ Female QD~ * Twin Line Hose style (two hoses attached to each other). ^ Ships connected to Male coupler (Fitting 136-2066 required if intended for other end of hose). ~ Item from Kit# 431-8884.

7

Pressure Rating (psi)

Connection End A

Connection End B

Connection End C

NIPPLE

136-2064

10,000

¼" NPTF - MALE

¼" NPTF - MALE

-

454-6267

10,000

⅜" NPTF - MALE

⅜" NPTF - MALE

-

COUPLING

136-2065

10,000

¼" NPTF - FEMALE

¼" NPTF - FEMALE

-

136-2066

10,000

⅜" NPTF - FEMALE

⅜" NPTF - FEMALE

-

171-1879

10,000

¼" NPTF - FEMALE

916" STOR #6 - MALE

-

STREET ELBOW

135-2533

10,000

¼" NPTF - MALE

¼" NPTF - FEMALE

-

135-2535

10,000

⅜" NPTF - MALE

¼" NPTF - FEMALE

-

136-2059

10,000

⅜" NPTF - MALE

⅜" PTFS - FEMALE

-

136-2060

10,000

¼" NPTF - MALE

⅜" NPTF - FEMALE

-

135-2537

10,000 10,000

⅜" PTFS - FEMALE ¼" FNPTF - FEMALE

⅜" PTFS - FEMALE ¼" FNPTF - FEMALE

-

136-2069

135-2532

10,000

-

10,000

⅜" NPTF - MALE ¼" NPTF - MALE

¼" NPTF - FEMALE

136-2061

⅜" NPTF - FEMALE

-

136-2063

10,000 10,000

⅜" NPTF - MALE 916" STOR #6 - MALE

½" NPTF - FEMALE ⅜" FNPTF - FEMALE

-

136-7203 136-2067

10,000

¼" NPTF - FEMALE

¼" NPTF - FEMALE

¼" NPTF - FEMALE

136-2068

10,000

⅜" PTFS - FEMALE

⅜" PTFS - FEMALE

⅜" PTFS - FEMALE

135-2534

10,000

¼" NPTF - MALE

¼" NPTF - FEMALE

¼" NPTF - FEMALE

136-2062

10,000

⅜" NPTF - MALE

⅜" FNPTF - FEMALE

⅜" FNPTF - FEMALE

TEE

TEE

REDUCER

Caterpillar Part Number

ELBOW

FITTINGS

COUPLERS

MAX Press. (psi) General Use 10,000 1P-2376 451-0444 General Use 10,000 General Use 10,000 9U-7535 General Use 10,000 1P-2375 137-7713 General Use 10,000 7X-0486 Torque Wrench 10,000 7X-0487 Torque Wrench 10,000 Tensioning 21,750 431-8884 498-6574* Tensioning 21,750 * Coupler is a 90° swivel

8

Application Type

Hydraulic Connection Type Female Female Female Male Male Female Male Both Female

Threaded Connection Thread Collar Thread Type 1-316"-UN Female ¼"-18 NPTF 1-316"-UN Male ⅜"-18 NPTF 1-316"-UN Female ⅜"-18 NPTF 1-316"-UN Male ⅜"-18 NPTF 1-⅛"-UN Female ⅜"-18 NPTF 1-18"-UN Male ¼"-18 NPTF 1-18"-UN Female ¼"-18 NPTF Kit Female G ¼" 60° — Female G ¼" 60°

-

SAFETY TOOL

• Select the coupler based on the application pressure / tool being used Caterpillar Part Number

-

Dust Cap 1P-2377 1P-2377 1P-2377 1P-7437 1P-7437 7X-0488 7X-0489 — —

• Relieve hydraulic back pressure by safely bleeding the hydraulic coupler • Minimize injuries from projectile parts and under-skin hydraulic fluid injections by eliminating unsafe coupler bleeding practices MAX Female Caterpillar Male Pressure Coupler Part Coupler Thread Number Thread (psi) 466-5302* 10,000 1316"- 16 UNF 1316"- 16 UNF * Can Be Used With The Following Couplers: 1P-2376, 9U-7535, 451-0444, 1P-2375, 137-7713

HYDRAULIC TORQUE WRENCHES – SQUARE DRIVE REACTION ARMS

ANGLE OF TURN INDICATORS • Used for visual indication of "torque turn" requirement • Can only be used with "Square Drive" style wrench

• Includes double swivel manifold to allow correct hose alignment in tight quarters • Push button sq. drive release for quick forward/reverse interchangeability • 35 degree rotation angle and rapid return stroke for fast operation

• Features quick-release lever for no tools required interchange • Various lengths to allow appropriate reaction point on application • Can only be used with "Square Drive" style wrench

Caterpillar Part Number

Caterpillar Part Number

478-3990 478-3993 478-3996 478-4000 478-4003

MAX Torque @10,000 psi

Square Drive Size (in)

(Ft-lbs) 1,440 3,225 6,150 11,175 26,150

¾ 1 1½ 1½ 2½

466-1796 466-1797 466-1798 466-1799 478-4033 478-3999

Style

Description

Wrench Used With

1 2 2 2 3 2

Short 1" 2" 3" 28" 6"

478-3990 478-3990 478-3990 478-3990 478-3993 478-3996

Caterpillar Part Number

Wrench Used With

458-9475 458-9476 458-9477 458-9478 458-9479

478-3990 478-3993 478-3996 478-4000 478-4003

HYDRAULIC TORQUE WRENCHES – LOW PROFILE (CASSETTE STYLE) DRIVE UNITS

CASSETTES

• Includes double swivel manifold to allow correct hose alignment in tight quarters • Includes interchangeable handle for operator safety • 30 degree rotation angle and rapid return stroke for fast operation Caterpillar Part Number 478-4006 478-4014 478-4024

Cassette Range (in) 1⅛ - 2⅜ 1516- 3⅜ 1⅞ - 4⅛

(mm) 30 - 60 36 - 85 50 - 105

MAX Torque @ 10,000 psi (Ft-lbs) 2,040 4,175 8,470

REACTION PADDLES

• Cassettes are used in conjunction with the appropriate drive unit for complete tool • It is common to have one drive unit and multiple cassettes • No tools need to change cassettes with drive unit Caterpillar Part Number 478-4008 478-4010 478-4012 478-4016 478-4018 478-4020 478-4026

Hexagon Size (A/F) (in) (mm) 1-7/16" 36 1-5/8" 41 1-13/16" 46 1-7/16" 36 1-13/16" 46 2-3/16" 55 2-9/16" 65

Drive Unit Used With 478-4006 478-4006 478-4006 478-4014 478-4014 478-4014 478-4024

• Lightweight interchangeable design (no tools required) • Allow for offset reaction when in-line reaction is unavailable • Only can be used with "Low Profile" style wrench Dimensions (in) Caterpillar Used With Part Drive Unit A B C D E Number 385-4011 478-4006 3.31 0.62 1.38 1.77 5.83 385-8490 478-4017 4.29 0.83 1.85 2.32 7.48

9

MANUAL TORQUE MULTIPLIERS

Pneumatic Torque Wrenches

PTW - Reaction Arms ① Standard Reaction Arm (standard with tool) ② Extended Drive ③ Sliding Reaction Arm ④ Double Straight Reaction Arm ⑤ Extended Reaction Arm ⑥ Blank Reaction Arm ⑦ Straight Reaction Arm

• Must order "Load Cell & Bridge" and "Adaptor Kit" for complete tool • Twin ports for quick connection of multiple tools • One Load Cell & Bridge have multiple interchangeable Adaptor Kits for the right thread size

• High speed continuous rotation for constant torque output • Low noise air motor provides quiet, consistent performance for indoor and outdoor applications • Provided with standard reaction arm • FRL required for use

Caterpillar MAX Input Torque Pressure Torque Ratio Part (psi) Number (Ft-lbs)

Output Male Square Drive (in)

Caterpillar Part Number

¾

494-7150 494-7151 494-7152

384-8906

750

250

3:1

Torque (ft-lbs)

Square Drive

Weight

(in) (lbs) MIN MAX 500 1 23 2000 1300 1.5 42 6000 FRL (Filter-Regulator-Lubricator)

TORQUE WRENCH PUMPS ELECTRIC

PNEUMATIC

• High efficiency Universal Motor draws lower amps for superior performance in remote locations • Two-speed operation and high by-pass pressure reduces cycle time for improved productivity • Composite shroud with integrated carrying handle for easy transportation

• Two-speed operation and high by-pass pressure reduces cycle time for improved productivity • Optional heat exchanger cools oil and warms exhaust air to prevent freezing

Caterpillar LCD Part Number 385-8479 384-8916 385-3995 385-3996

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– – • •

Valve Type

Usable Oil Cap.

Electric Electric Electric Electric

(gal) 2.0 2.0 2.0 2.0

Motor Electrical Specs. (50/60 Hz) 115 V, 1 ph 230 V, 1 ph 115 V, 1 ph 230 V, 1 ph

Caterpillar Part Number 132-8232 451-7991

Valve Type

Usable Oil Cap.

Air Pressure

Pendant Pendant

(gal) 1.75 1.75

(psi) 100 100

• For use with 494-7150 and 494-7151 Pneumatic Torque Wrenches

CAT Part Item Number Number

Description

For use with 494-7150 494-7157 Standard Reaction Arm 494-7155 Extended Reaction Arm 522-0846 Extended Drive, 12 inch (305 mm) 494-7159 Blank Reaction Arm* 494-7158 Straight Reaction Arm For use with 494-7151 532-6960 Standard Reaction Arm - Large 1 494-7154 Extended Drive, (305 mm), Large 2 494-7156 Extended Reaction Arm, Large 5 532-6962 Blank Reaction Arm, Large 6 532-6961 Straight Reaction Arm, Large 7 * Blank reaction arms must be heat treated to HRc 38-42 prior to use. 1 2 5 6 7

BOLT TENSIONERS SINGLE STUDS

TWIN STUDS

• Must order "Load Cell & Bridge" and "Adaptor Kit" for complete tool • Twin ports for quick connection of multiple tools • One Load Cell & Bridge have multiple interchangeable Adaptor Kits for the right thread size

• Engineered specifically for the 3600 connecting rod bolts • Features smart technology for quality tracking and assurance

Load Cell MAX Load Effect. Stroke Adaptor Thread Kit Size & Bridge Press. Cap. Area

Caterpillar MAX Load Effective Stroke Thread Part Press. Cap. Area Size Number 2 (psi) (ton) (in) (in )

(psi) (ton)

(in2)

(in)

384-8906 21,750 165

15.16

0.39

384-8909 2.0"-4.5 UNC

21,750 26.9 5.456 498-6542 * 498-6547 Tensioner Part Number

5.456 M19 x 1.5

TENSIONING PUMPS ELECTRIC

SMART TECHNOLOGY

• High efficiency universal motor draws lower amps for superior performance in remote locations • Panel mounted 6-inch pressure gauge, with polycarbonate cover for improved visibility and safety • User adjustable valve for safe and precise pressure control Caterpillar Part Number 385-8487 385-8488

Max. Pressure (bar)

Useable Oil Cap. (gal)

Motor Voltage (VAC)

21,750 21,750

1.00 1.00

115 230

• Application specific software for semiauto bolt tensioning • Smart technology integration for GO/NO-GO feedback and quality record storage • User friendly touchscreen interface

Caterpillar Voltage Part Number 498-6540 498-6541

115v 220v

Valve Type

Usable Oil Capacity (gal)

Sound Level (dB)

Electric Electric

2.0 2.0

75 75

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Contact Caterpillar Tool Consultants to schedule these complimentary services.

SAFETY TRAINING 1-hour training class designed to bring awareness to common safety hazards in the high-force tool industry.

TOOL CRIB ASSESSMENT A visual inspection of all of your high-pressure tools, summarized by a detailed inspection report.

For service, warranty or troubleshooting, please use the following resources: Country/Region U.S./Canada Latin America

Enerpac Academy or Regional Office Enerpac | 199 Gateway Court, Columbus, WI 53925 1-800-558-0530 option #2 | [email protected]

Europe Northern Africa Sub Sahara Africa

Enerpac B.V. | Galvanistraat 115 | 6716 AE Ede, The Netherlands Office +31 (0)318 535 911 | [email protected]

Middle East India Australia / New Zealand

Korea Southeast Asia

Enerpac Australia | Block V: Unit 3, Regents Park Estate, 391 Park Rd., Regents Park, NSW 2143 1 800 225 084 | +61 (0)2 8717 7200 | [email protected] http://www.enerpac.com/en-au/contact-us Actuant Korea - Enerpac 48, Mayu-ro 20beon-gil, Siheung-si, Gyeonggi-do | 15116 | Korea T: +82-31-434-4506 | F: +82-31-434-4507 | [email protected] Actuant Asia Pte. Ltd. | 83 Joo Koon Circle #01-03, Singapore 629109 +65 6637 8537 | [email protected]

Countries covered by the Enerpac Southeast Asia office: Brunei, Cambodia, Hong Kong, Indonesia, Lao PDR, Malaysia, Mongolia Singapore, Pakistan, Philippines, Taiwan, Thailand, Timor Leste and Vietnam.

For further information: https://dealer.cat.com/en/ps/service-tools/c/supplier-information/enerpac.html

03-030125214 REV. 10/2017