Network Platform Hardware Introduction Simplified Electronics • Standard – Single-Board Computer (Measurement Process
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Network Platform Hardware Introduction
Simplified Electronics •
Standard – Single-Board Computer (Measurement Processing, Frame Control, Communication, etc.) – Data Acquisition (1 or 2) – RS-485 for communication to frame control panels – Fiber-optic Ethernet Adapter – HDLC specifically for Fiber Orientation sensor
•
Custom (ABB-designed) – Signal Conditioning Board (1 or 2) – Power Conditioning Board – Signal Jumper Board (1 or 2) – Signal Backplane – Power Backplane
Electronics required for Smart Platform with BW, Moisture, Cal. & Ash MPRC & BRAM
ECF & SMI
Basis Weight ECS & SMI
Ash ECS & SMI
IR ECS & SMI
Caliper ECS & SMI
Electronics required for Network Platform with BW, Moi., Cal. & Ash
Single Board Computer (SBC)
Data Acquisition Card (DAQ)
Signal Conditioning Card
ASPC Layout for Smart Platform ASPC Loaded with Electronics for BW, Moi., Cal., and Ash
ASPC box empty of all electronics showing single backplane for all power & signal
Note: Water cooled heat exchanger with 2 * fan blowers located in ASPC box
ASPC Layout for Network Platform ASPC Loaded with Electronics for BW, Moi., Cal., and Ash
ASPC box empty of all electronics detailing segmented Backplanes (Power, Signal & PCI)
Note: No water cooled heat exchanger or fan blowers
PLUG-COMPATIBLE FOR SP TO NP UPGRADES!
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What is Smart it?Platform
Hardware
The AccuRay Smart Processing Center (ASPC) 1989 - 2008 • Custom electronics • Legacy technology • Difficult to modify • Supportability risks
Network Platform Network Platform ASPC 2008 • Mostly standard electronics • State-of-the-art technology • Modern standards • Easily supported, now & future
What is it? MPRC
ECS
Hardware
Smart Platform • Motorola 68040 (40 MHz) • Custom-built for ABB • 1980’s technology
RAM
Network Platform Single-Board PC (Intel Pentium 1.1 GHz) • Running Windows xP embedded • No hard drive • Application on Compact Flash • Standard data acquisition board • Custom boards are low-complexity SBC (side 1) SBC (side 2)
What did not change?
• Frame structure (+1) • Serviceability (+1) • Sensors & head package • Cabling (for now)
Hardware
Application (objective C)
What is Smart it?Platform
AVOS
Middleware GMOS
Application
LVOS
Micro kernel O/S
MTOS
ECS Hardware
MPRC Hardware
Application (C++/XML) Windows xP embedded SBC Hardware
Software
• Several obsolete & proprietary operating systems • Obsolete version of C programming language • Very limited resources for modifications • 2-3 days to build, install and test object code when source has been modified Network Platform • Microsoft current standard highperformance embedded O/S • De-facto standard application language C++ • 2-4 hours to build, install and test object code when source has been modified
Why did we do it? • • • • • • • • • • •
Replacement of obsolete hardware Replacement of obsolete software Improved visibility and diagnostics Modern platform to enable continued product development for the next 10-15 years Improved ease of use for the maintainer (tools, SW updates) Reduced training requirements More flexibility of sensor compliments Easier to configure in factory / project delivery Faster scanning (if needed) – 600 mm/sec now; maybe 1000 future Improved integration with 800xA Asset Optimization / Remote Diag. Environmental compliance (printed circuit board components)
Why did we do it? • Current product is a platform to leap forward into many new technology ideas: – Currently using 25% of the RAM capability – Currently using