• Author / Uploaded
• mario

Citation preview

MANUAL ORIGINAL INSTRUCTIONS S01710260010 S01710330010 S01710370010 S01710390010 MODEL 817-18761

MANUAL NO. 1-2676

MANUAL The manual is divided into the following sections:

Section A



User instruction

Section B

Service manual

Section C

Diagrams

Section D

Mechanical parts

Section E

Hydraulic parts

Section F

Electrical parts

Section G

Special parts

Section H

Revision records

All information, illustrations and specifications in this manual are based on the latest information at the time of publication. The right is reserved to make changes at any time without notice. COPYRIGHT© 2014 ELME Spreader AB.

MODEL: 817

MANUAL CONTENTS SECTION A



A100-008 A100-089 A100-147

SECTION B

USER INSTRUCTION User instruction User instruction lifting lugs Important information



SERVICE MANUAL

B110-216 Lubrication chart B110-017 Maintenance instruction B110-068 Servicing pendular twistlock B110-081 Extension cylinder service inst. B110-251 Twistlock indication and end beam adjustment B110-302 Tightening torques B110-324 Storage B110-391 Tighten of wear pads B9-149 Description power damping cylinder B9-153 Description rotation block

SECTION C



DIAGRAMS

C120-001 814 033 820 466 820 465

Hydraulic symbols Hydraulic schematic Wiring diagram Electric schematic

SECTION D

MECHANICAL PARTS

D510-689 D510-818 D510-790 D510-1353 D550-230

Main frame Rotator assy. Wear pads Welded spare parts Pendular twistlock assy.

12-2014

MODEL: 817

MANUAL CONTENTS SECTION E



HYDRAULIC PARTS

E560-678 E560-340 E560-370 E560-506 E570-978 E570-633 E570-838 E570-1052 E570-1175 E570-1339 E570-566 E570-1088 E570-1298 E570-610

Extension cylinder assy. Sideshift cylinder assy. Tilt cylinder assy. Powerdamp cylinder assy. Swivel assy. Valve assy. (extension) Valve assy. (sideshift) Valve assy. (PPS/Tilt) Valve assy. (power damping) Valve assy. (rotation/brake) Valve assy. (swivel) Hydraulic system Hydraulic system Parker fittings

SECTION F

Electrical parts

F580-756 F580-264 F580-677 F580-348

Electric system Electrical parts Indicator lights assy. Indicator LED-lights assy.

SECTION G



G590-121 G590-175 G590-195 G590-216 G590-306 G590-371 G590-572 G590-573

SECTION H

SPECIAL PARTS (OPTIONAL) Additional parts (hose clamp) Additional parts (pin for damp. cyl.) Additional parts (brackets for hose clamps) Additional parts (cover plate) Additional parts (pin on rotator) Additional parts (bumpers) Additional parts (bracket light assy.) Additional parts (cable for camera)



REVISION RECORDS

12-2014

SECTION

A

USER INSTRUCTION

USER INSTRUCTIONS

PAGE NO. A 100-008-1

The ELME Model 817 Container spreader is a technically advanced piece of equipment which, if it is carefully used and maintained, will serve its purpose for many years. Initial check. Each work shift should be started by making a visual check of the unit (this must be part of the daily routine). Possible damage will in this way be discovered at an early stage, thus enabling repairs to be carried out at a much lower cost. NEVER USE THE UNIT UNLESS ALL SAFETY DEVICES FUNCTION CORRECTLY!!! CONTAINER HANDLING 1. Starting work with the spreader. First of all, the length of the spreader must be adjusted to the size of container that is required to be lifted. This is done by retracting the stops (if fitted) and then activating the extention lever or button, in order to extend or retract the spreader beams to the desired length. NOTE! It is important to remember that loads should only be lifted at the specified lengths for which the spreader is designed, i.e. 20ft. 30ft. 35ft. 40ft and in some cases 45ft. Where stops are fitted, these should be used to position the beams accurately at one of the above mentioned positions. If the spreader is not equipped with stops, the spreader may only be used for lifting 20ft. and 40ft. containers. Lifting outside the specified positions may result in serious damage to the spreader. When the required length has been reached, lift the spreader high enough to give good visibility under it. This serves two purposes; 1) it gives good visibility for travelling and 2) it positions the spreader ready for picking up the first container. The spreader should now be side shifted to the center position and the reach function operated to the fully retracted position. This will be termed ”THE BASIC POSITION” in the rest of the instruction. 2. Picking up a container. If necessary, raise the spreader in order to have plenty of space between it and the container. Always attempt to position the spreader centrally over the container. The final adjustments for lining up the twistlocks with the corner castings of the container can now be made.

12-13(11-12)

USER INSTRUCTIONS

PAGE NO. A 100-008-2

By using the controls for shift and reach, position the spreader accurately over the corner castings and then lower the spreader into them. If the twistlocks or some of the twistlocks do not fit into the corner castings properly, CAREFULLY lift the spreader just free of the container, readjust its position and the try again. NEVER PUSH OR SIDE SHIFT while any of the twistlocks are still engaged in the corner castings of the container. When all twistlocks are correctly engaged in the corner castings, the spreader should be lowered until it rests unsupported on the container. This is termed as the spreader being correctly SEATED and this will be indicated by the SEATED LIGHT being switched on. As soon as this happens, the twistlocks can be activated to the locked position and the LOCKED LIGHT will be switched on. CHECK THAT THE ”LOCKED” LIGHT HAS BEEN SWITCHED ON and then lift the container to the required height for loading and/or travelling. Before moving the container, return the spreader to the ”BASIC POSITION”. The container is now ready to be transported to a new location. When travelling, always keep the load at the lowest possible height and drive carefully. 3. Detach a container. When approaching the new location for the container (this could be a chassis or a stack etc.) lower the container to the required height and adjust the position of the corner castings, so that they are accurately situated above the corner locks of the chassis. Lower the container, ensuring that its corner castings locate on the corner locks.

NEVER USE MORE TILT THAN NECESSARY AND NEVER PUSH !!! WARNING!!! A heavy container and the weight of a spreader will do serious damage to a trailer or chassis, if not handled with care.

The twistlocks may now be activated to the ”UNLOCKED” position, the spreader lifted free of the container and the truck backed away. 4. General advice. - Always adjust the spreader back to the ”BASIC POSITION” after every handling cycle. - When parking the truck and spreader or when they are not in use for longer periods of time, always make a habit of lowering the spreader to its lowest position. - Read all instruction books carefully and be sure that you understand them. - Should there be anything you do not understand, please contact your local dealer who will ensure that all your questions are answered.

12-13(11-12)

PAGE NO. A 100-008-3

USER INSTRUCTIONS

Elme attachment model 817, 857 Container Top lift -"-"-"-"-

-"-

Indication light Indication light Indication light Green Orange Red

Position Twistlocks unlocked both sides. No container attached. Seated - 1, 2, or 3 corners seated. Seated - All 4 corners seated. Twistlock can be activated to lock or unlock. Twistlocks locked both sides and container lifted. Twistlock in locked position with a faulty unlock signal.

Twistlock in unlocked position with a faulty lock signal.

OFF

OFF

ON

--

BLINK

--

--

ON

--

ON

OFF

OFF

OFF

--

BLINK

BLINK

--

OFF

Twistlock Locked

Seated

Green

Orange

Unlocked

Red

12-13(11-12)

USER INSTRUCTIONS

PAGE NO. A 100-089-1

Instructions on the safe use of the various types of lifting lugs that an ELME spreader can be equipped with. A container spreader was initially designed for lifting containers and the calculations used for the design, take into account a certain amount of uneven distribution of the loads inside the container. The criteria that is used is, that the center of gravity (the load) can be offset from both the axial and transvers center-lines by a maximum of 10%. This fact is also valid when lifting loads from the lifting lugs mounted on the spreaders end beams. Another limitation when using the lifting lugs mounted on the end beams, is that the loads may only be lifted at the specified lengths for which the spreader is designed i.e. 20ft, 30ft, B7, 40ft and in some cases 45ft. Where stops are fitted (optional), these must be used to position the beams accurately at one of the above mentioned positions. If the spreader is not equipped with stops, then the spreader may only be used for lifting at the 20ft. and 40ft. positions. Lifting outside the specified positions can result in serious damage to the spreader. Standard lifting lugs welded to the inside surface of the spreader end beam close to each twistlock. Various designs of lifting lugs can be fitted, see below.

Fig 2

Fig 1

Fig 3

The main frame can be equipped with 2 lifting lugs centre mounted or 4 lifting lugs which can be spaced equally on each side of the spreader centre line at various distances. Various designs of lifting lugs can be fitted, see below. Fig 4

Fig 5

Common for all lifting lug combinations fitted during the production of the spreader, is that their collective capacity is the same as the capacity of the spreader. For example, a spreader with a total lift capacity of 40 metric tons with 4 lifting lugs fitted to the main frame, can lift 40 metric tons with the load evenly distributed between all four lifting lugs. Note! The max. capacity for the open hook Fig 5 is only 12.5 metric tons. Therefore in the case of only 2 hooks being fitted in the center position on the man frame, the total capacity will only be 24 metric tons.

02-2014(03-2008)

USER INSTRUCTIONS

Load evenly distributed on four lifting lugs

PAGE NO. A 100-089-2

Load evenly distributed on two lifting lugs

Ideally, the load should be lifted with the lifting slings vertical between the lifting lugs and the load (90° to the underside of the spreader). However, the slings can be attached to the load with a negative angle (less than 90°), but the smaller the angle the lower the load that can be lifted. The lifting lugs should never be used to lift a load with the lifting slings at a positive angle (greater than 90° angle to the underside of the spreader). However, if a damaged container needs to be lifted with slings then this is acceptable.

P1

P1 Max = Spreader capacity 4

P2

45° P2 Max 7,500Kg 02-2014(03-2008)

IMPORTANT INFORMATION

PAGE NO. A100-147

ELME GENUINE PARTS By using ELME genuine parts, you always get parts you can rely on and true peace of mind. If you are using non-genuine parts, you put weak links into a strong, perfectly designed chain of interactive components. Please note that non-genuine parts are made by factories that have not been approved by ELME and they are often manufactured to be as cheap as possible, using inferior materials, workmanship and by reversed engineering. Non-genuine parts are high risk. Real cost and real risk is measured not in the price, but in the cost of the component in the event of failure. Use of non-genuine parts may lead to higher downtime and lower productivity due to more frequent failures. For correct operation of the spreader, only ELME genuine parts and accessories which are approved by ELME should be used. If non-genuine parts are used, the warranty is not valid. By using ELME genuine parts and accessories approved by ELME, you will maintain original standard. ELME will disclaim all responsibility if parts from third party are used. INSPECTION/MAINTENANCE Always inspect your spreader before using it. If any kind of damage is detected – which may affect the function of the spreader - this must be corrected before use. If the spreader needs to be repaired, please contact a specialist and see to that only ELME genuine parts are used if need of replacement. This is to ensure that the spreader still is reliable. Repairs made by a non-qualified person or use of non-genuine parts may lead to increased risk of personal injuries or damages. Service and maintenance are necessary to keep capacity and efficiency of the spreader for many years. MODIFICATION OF THE SPREADER/PRODUCT LIABILITY/WARRANTY For the avoidance of doubt, ELME is not liable in case of damage due to factors beyond ELME’s control or due to a lack of maintenance or the use of non-genuine parts. The spreader should not be modified without consultation with ELME. If so, this means that the spreader is not CE approved and thus ELME has no product liability.

08-2014

SECTION

B

SERVICE MANUAL

PAGE NO. B 110-216-1

LUBRICATION CHART

1

4

8

9

4

9

1

6 10

2

3

5

LUBRICANT: MULTI PURPOSE GREASE (EP2)

5

7

3 2

1. Slider pads extension 2. Twist locks 3. Extension cylinder 4. Stops 5. Slider pads side shift 6. Slewing ring bearing and gear 7. Side shift cylinders. 8. Slew gear box and brake 9. Damping cylinder bearing 10. Tilt cylinder (See individual description of each lubrication point.)

POSITION 1 WEAR PADS FOR MAIN BEAMS AND EXTENDING BEAMS. NO. OF GREASE POINTS 24. 4 TRACKS ON THE INSIDE OF EACH MAIN BEAM. (SEE ARROWS "A") INTERVAL - EVERY 2000 HOURS OR 12 MONTHS. 6 TRACKS ON EACH EXTENDING BEAM. (SEE ARROWS "B") INTERVAL - EVERY 2000 HOURS OR 12 MONTHS. 2 TRACKS ON THE INSIDE OF EACH MAIN BEAM. (SEE ARROWS "C") INTERVAL - EVERY 500 HOURS OR 3 MONTHS.

A

B

C 05-11(08-10)

LUBRICATION CHART

PAGE NO. B 110-216-2

POSITION 2 END BEAMS AND TWIST LOCKS. NO. OF GREASE POINTS 8. "A" 1 GREASE NIPPLE IN EACH END BOX. INTERVAL - EVERY 500 HOURS OR 3 MONTHS.

A

"B" 1 GREASE NIPPLE IN EACH SLEEVE INTERVAL - when the twistlocks are replaced or every 5000 HOUrs.

B

POSITION 3 EXTENSION CYLINDER SUPPORT WEAR PADS AND TRACKS. NO. OF GREASE POINTS 4. INTERVAL - EVERY 1000 HOURS OR 6 MONTHS

A

2 TRACKS IN EACH EXTENSION BEAM. optional POSITION 4 STOP CYLINDERS. NO. OF GREASE POINTS 2. INTERVAL - EVERY 500 HOURS OR 3 MONTHS. 100mm

POINTS. 1 GREASE NIPPLE ON EACH STOP CYLINDER.

locking plate

LUBRICANT - MULTI PURPOSE GREASE (EP2) -------------------------------------------------------------------------------LOCKING PLATE INTERVAL - ON A REGULAR BASIS OR EVERY 6 MONTHS. MULTI-PURPOSE GREASE WITH 2-4% MOLYBDENUM DISULPHIDE ADDITIVE (S2).

POSITION 5 SIDE SHIFT SLIDER PADS. NO. OF GREASE POINTS 8. "A" INTERVAL - EVERY 500 HOURS OR 3 MONTHS. "B" INTERVAL - EVERY 500 HOURS OR 3 MONTHS.

A B

POINTS. 2 TRACKS ON EACH SIDE OF THE SPREADER. 05-11(08-10)

PAGE NO. B 110-216-3

LUBRICATION CHART POSITION 6 SLEWING RING BEARING AND GEAR. NO. OF GREASE POINTS 6. INTERVAL - EVERY 100 HOURS OR MONTHLY 4 GREASE NIPPLES POSITION "A" MOUNTED AT ONE CENTRAL POINT ON THE UPPER ROTATOR FRAME PLATE FOR GREASING THE BEARING. 2 HOLES AT POSITION "B" IN THE STOP BLOCKS FOR SPRAYING LUBRICATION ONTO THE GEAR RING WITH A SPRAY CAN OF SPECIAL GREASE.

B

A

LUBRICANT. - "A" MULTI PURPOSE GREASE. "B" EXPOSED GEAR LUBRICANT WITH ADHESIV AND EP ADDITIVE

POSITION 7 SIDE SHIFT CYLINDER BEARINGS. NO. OF GREASE POINTS 4. INTERVAL - EVERY 500 HOURS OR 3 MONTHS 2 GREASE NIPPELS ON EACH CYLINDER TUBE BEARING.

A

POSITION 8 SLEWING GEARBOX (2 off). NO. OF GREASE POINTS 2. INTERVAL - CHECK OIL LEVEL EVERY 100 HOURS OR MONTHLY. CHANGE OIL AFTER THE FIRST 50 HOURS OF OPERATION AND THEN EVERY 2000 HOURS OR YEARLY. POINTS.

B

PLUG "A" IN ELBOW AT TOP OF GEARBOX = FILLER AND LEVEL PLUG. PLUG "B" IN THE BOTTOM OF THE BOX = DRAIN PLUG.

LUBRICANT. - SAE 90 GEAR OIL.

POSITION 9 DAMPING CYLINDER BEARINGS. NO. OF GREASE POINTS 2. INTERVAL - EVERY 500 HOURS OR 3 MONTHS

05-11(08-10)

LUBRICATION CHART

PAGE NO. B 110-216-4

POSITION 10 TILT CYLINDERS NO. OF GREASE POINTS 10.

A

INTERVAL - EVERY 500 HOURS OR 3 MONTHS POINTS - 1 GREASE NIPPLE AT EACH END OF EACH CYLINDEr. 1 grease nipple at the pivot pin. LUBRICANT - MULTI PURPOSE GREASE

05-11(08-10)

MAINTENANCE INSTRUCTION (LIFT TRUCK SPREADERS)

1. -

PAGE NO. B 110-017-1

The nylon wear pads should be inspected for wear at the same time as their tracks are lubricated. The pads should be replaced when their thickness is reduced to minimum 18 mm.* Replacing the wear pads can be done with ordinary hand tools and without removing the beams.

Minimum thickness 18 mm

2. -

Twistlocks are wearing parts and need inspection on a regular basis. Lubrication of the twistlocks is recommended at monthly intervals and it is also recommended that they are inspected for wear and damage at the same time.

Wear max. 6mm.

Should be replaced if this dim. is less than 25mm The drawing above shows where the heads of the twistlocks wear. When the worn part exceeds the area indicated by cross- hatching, the twistlocks should be replaced.

The twistlocks must be replaced after a max. use of 5000 working hours or 80 000 twistlock cycles.

02-2014(11-2010)

MAINTENANCE INSTRUCTION (LIFT TRUCK SPREADERS)

PAGE NO. B 110-017-2

3.

The extension cylinder support has wear pads under it*. These should also be inspected on a regular basis and replaced when their thickness is reduced to minimum 18 mm. See item 1.

4.

Maintenance of the stop cylinders if fitted (option), consists of checking all mounting bolts for tightness and inspection for leakage from the cylinder.

5.

The side shift wear pads should be inspected for wear at the same time as lubrication is carried out. The wear pads should be replaced when their thickness is reduced to minimum 18 mm. See item 1.

6.

Other recommended spreader maintenance is:

a - Inspect the main spreader components for damage, cracks and distortion. b - Check the signal and safety systems for correct operation. c - Check the hydraulic pressures periodically. d - Check all hydraulic cylinders for leakage and reseal if necessary.

e - Inspect all hydraulic hoses for damage and leakage. Replace if faulty.

* for model 517, 800 and 8000 series.

02-2014(11-2010)

PAGE NO. B 110-068-1

SERVICING PENDULAR TWISTLOCK

12

13

The tie-rod is a fixed unit and is not adjustable.

8

11 10 9

3

5

2

4

6

1

To remove the tie-rod proceed as follows:

7

1

Remove the Locked / Not locked sensor bracket (item 1).

2

Loosen one of the adjuster bolts at the twistlock cylinder, enough to give some play.

3

Loosen and remove the M8 x 80 bolts (item 2) in the top of both twistlocks in the same end beam.

4

Use two of the M8 x 80 bolts (item 2) as pullers by inserting them in the two threaded holes (item 3) in each of the cranks (item 4) and tighten them alternatly until they lift the cranks (item 4) off the top of the twistlock shaft (item 5).

5

The tie-rod (item 6) including both cranks (item 4) can now be removed from the end beam.

To remove the twistlock and sleeve proceed as follows: 6

The key (item 7) that locates the crank (item 4) to the twistlock (item 5) is held in place on the twistlock by a roll pin so that it will remain in place on the twistlock after the crank is removed.



By lightly knocking the key away from the twistlock it can be removed.

04-2014(05-2002)

SERVICING PENDULAR TWISTLOCK

7

PAGE NO. B 110-068-2

Support the twistlock (item 5) from below so that it does not drop out. Using a screwdriver prise the collets (item 8) out of the recess in the twistlock (item 5). It is now possible to lower the twistlock out of the end beam. The sleeve (item 9) and lower bearing set (item 10) will in most cases accompany the twist lock as it is removed, this is quite normal.

INSPECTION PRIOR TO REASSEMBLY 8

After removal of all twistlock parts remove all grease and dirt from the parts and also from the corner of the end beam. Steam clean or clean with some form of solvent.

9

Check the twistlock (item 5) for wear at the head and also for wear at the bushing surfaces. Inspect the lower (item 10) and upper (item 11) bearing sets for wear and damage, if badly worn or damaged they should be replaced. The collets (item 8) and and the crank (item 4) should be inspected for possible wear or damage and replaced if necessary.



It should be noted that the state of the collets (item 8) and the recess in the twist lock (item 5) is very important as these parts are carrying the load when a container is lifted.

REPLACING / FITTING TWISTLOCKS 10

Prepare the sleeve (item 9), place and grease the bushing and fit the four centering springs in the sides of the sleeve.

11

Grease the upper bearing set (item 11) and place in position on the greased top sur face of the corner plate (in the endbeam) with the convex half uppermost (threaded holes up). Grease the lower bearing set (item 10) and place in position on the greased bottom surface of the corner plate (in the endbeam, the grease will hold it in place).

12

Lift the sleeve assembly as assembled in point 10 and position up through the corner plate in the endbeam. Note the direction of the grease nipple! Then place the twistlock in the sleeve, ensuring that both bearings (item 10 and 11) are positioned correctly around the twistlock. Support the assembly with a jack or other means.

13

Fit the collets (item 8) with the pointed part upwards.

14 Fit the key (item 7) incl. roll pin to the keyway of the twistlock (item 5) 15

In order to fit the tie-rod (item 6) it is necessary to mount both cranks (item 4) to the tie-rod before placing it in the end beam. Fit the ball joints, O rings, and plastic washers to the tie-rod ends and then fit the fork of the crank (item 4) over the tie-rod end. Ensure that the countersunk ends of the securing holes in the crank are upper most. Secure the crank to the tie-rod end by fitting the pin (item 12) and then the ring pin and allen screw (item 13).

16

In order to simplify assembly of the crank to the twistlock it is advisable to fit two alignment pins to the assy. The pins can be made from two M8 x 75 bolts or allen screws with the heads removed and slightly chamfered. These pins should be screwed into the top plate of the upper bearing (item 11) diagonally so that each pin guides one half of the collets (item 8). 04-2014(05-2002)

SERVICING PENDULAR TWISTLOCK

17

PAGE NO. B 110-068-3

Insert the tie-rod (item 6) into the end beam and the fit the cranks (item 4) onto the alignment pins and ensure that the key and keyway line up. Fit two of the allen securing (item 2) in the remaining two holes and screw in and tighten lightly. Remove the alignment pins and fit the other two securing screws. The securing screws can now be tightened to approx. 25 Nm.

18 Activate the twistlocks to the NOT LOCKED position and then adjust the twistlock cylinder adjuster bolts so that the twistlocks are positioned accurately in the NOT LOCKED position. Then adjust properly, see ”Twistlock angle adjustment”. 19

Grease the complete assembly with a high-pressure grease gun.

In order to test the operation it is necessary to land the spreader on a container so that the seated pins are activated.

04-2014(05-2002)

PAGE NO. B 110-081

EXTENSION CYL. SERVICE INST.

Removal and fitting instructions for the spreader extension cylinders. C

D

D

B 1

A A

1 B

Fig 1

C

A Extension beams B Extension cylinder C Inspection hole D Hose / Cable chain

1

Retract the spreader to the 20ft position.

2

Before removing the securing pin pos.1 of the extension cylinder it must be supported by a small hydraulic jack or likewise so that the cylinder pos. B does not fall down. Remove the pin from the rear of the cylinder fig.1 pos. 1 (opposite end to the piston rod) and at the same time also remove the hose and electrical connections at the rear of the extension cylinder pos. B. The securing bracket that secures the cable chain to the track in the bottom of the extension beam should also be disconnected.

3

By using a crane or fork lift truck pull the end beam pos. A out approx. 50cm so that it is just possible to get into the inspection hole pos.C in the top of the beam.

4

Remove the pin from the piston rod end of the extension cylinder.

5

The extension cylinder pos. B can now be lifted out of the spreader by sliding it horizontally with the help of suitable lifting equipment, (by "suitable lifting equipment" is meant that the crane or truck must be capable of lifting 150kg.) until the slider pads slide out of the rail by which the foot of the cylinder is guided.

6

Replacing the cylinder is the revers procedure of the removal.

05-02

TWISTLOCK INDICATION AND END BEAM ADJUSTMENT

PAGE NO. B 110-251-1

Proximity switch / Sensor Proximity switch / Sensor bracket Mounting surface

7 to 8mm

8-10 mm Distance from landing surface to underside of seated pin

Seated pin Landing surface of end beam

SEATED / LANDED signal adjustment 1. Check that the SEATED PIN can move up and down freely. The force needed to lift the pin is approx. 10 kg (20 lbs). 2. The SEATED signal should switch on with the pin protruding approx. 9mm below the landing surface of the end beam. 3. If adjustment of the proximity switch / sensor is necessary, remove the seated sensor mounting bracket incl. sensor from the top of the seated tower, and adjust the proximity switch / sensor so that the end surface is 7-8 mm above the lower mounting surface of the bracket. This adjustment will result in the seated pin indication being switched on when the underside of the seated pin is approx. 8 to 10 mm lower than the end beams landing surface. This adjustment also ensures that the mechanical and electrical lockout is released so that the twistlocks can be turned.

03-2014(02-2005)

TWISTLOCK INDICATION AND END BEAM ADJUSTMENT

PAGE NO. B 110-251-2

6

2a

2b 3

5a

4

4

5b

1 TWISTLOCK ANGLE ADJUSTMENT 1.

Turn the twistlocks (pos1) to the fully UNLOCKED position (as shown).

2.

If the twistlock heads do not line up with the twistlock sleeve, they can be adjusted by loosening the lock nuts (pos 5) for the adjuster bolts (pos 2)

3.

Turn the twistlocks at each end of the end beam so that they line up with the sleeves, if it is found difficult to line up the twistlocks and sleeves accurately distribute the misalignment equally on both sides of the sleeve. Make sure that the twistlock heads DO NOT protrude outside the the theoretical line between twistlocks. If the twistlocks do protrude outside the previously mentioned line between the twistlocks it can cause jamming in corner castings as the spreader is lifted off the container.

4.

Run both adjuster bolts (pos 2) up to the piston rod (pos 4) ends of the twistlock cylinder (pos 3) by hand making sure that neither the twistlocks nor the cylinder are moved. Tighten the lock nut (pos 5a) of the inside adjuster (pos 2a) first.

5.

Unscrew / back off the outer adjuster bolt (pos 2b) no more than 2 flats of the hexagan head (60°) so that there is only just enough play to allow the tie rod (pos 6) to slide back and forth across the adjuster bolts when the twistlock cylinder (pos 3) is activated. CAUTION if the gap between the twistlock cylinder rod ends is too large the rod ends will hammer against the adjusters and subsequent damage will occur to the piston rod ends.

6.

Tighten the lock nut (pos 5b) securely while at the same time ensuring that the adjuster bolt (pos 2b) does not move.

7. Activate the twistlocks to the LOCKED position and check that the twistlock heads are 900+/- 100 to the twistlock sleeve. 03-2014(02-2005)

PAGE NO. B 110-302

TIGHTENING TORQUES

Recommended standard torque values in Nm, for electro plated hardware. In order to obtain the correct torque values, a reliable torque wrench should always be used and the threads should be dry.







METRIC THREADS (COARSE)

BOLT QUALITY 8.8

BOLT QUALITY 10.9

SS-ISO 898/1 12.9



Size (mm)

N.m

N.m

N.m



5

5,5

7,8

9,3

6

9,4

13

16

8

23

32

38



10

45

63

76



12

78

110

131



14

123

174

208

16

189

266

320



18

264

370

444



20

370

519

623



22

497

699

839



24

638

898

1075



30

1257

1766

2121

36

2189

3081

3696

Note! The slewing ring hardware is Dacrolite coated. Recommended torque value is 898 Nm.



01-06 (03-05)

Storage

PAGE NO. B 110-324

STORAGE OF ELME SPREADERS WHERE IT IS NECESSARY TO HAVE THE SPREADER STANDING OUTSIDE FOR PERIODS LONGER THAN 3 MONTHS.

When storing an ELME spreader for longer periods of time, the following precautions should be taken: 1

All chromed piston rods must be activated to the closed position so that the rods are stored inside the cylinder where this is possible. If it is not possible to retract the rod into the cylinder (for example the twistlock cylinders) then the exposed part of the chromed rod should be sprayed with a rust inhibitor similar to, for example "Tectyl".



CAUTION! Efficient rust inhibitors often dry with time and should therefore be removed by a solvent before using the spreader again. Failure to do this can cause damage to the seals of the cylinders with subsequent leakage to follow.

2

All grease points must be pumped full of molybdenum saturated grease.

3

The hydraulic tank should be filled to 80% of its total volume with clean hydraulic oil, in order to reduce uncovered areas inside the tank, on which condensation can form.

4

Grease all sliding surfaces by brushing on a suitable layer of grease.

5

Where possible it would be advisable to equip the electric box with a heater (this could be a small electric bulb for ex. 40 watt which is allowed to burn constantly) and if the hydraulic tank is equipped with a heater, it would be advisable to have it connected during the spring and autumn months.

6

Spray all electric connections both inside and outside of the box with a selfdrying lubricant. This will efficiently protect electric connections against corrosion.

7.

Spray the whole spreader with corrosion protective wax.

06-2014(04-2006)

TIGHTEN OF WEAR PADS

PAGE NO. B 110-391

Tighten the screws for the wear pads after the first 500 working hours. This affects all Elme spreaders.

See page B110-302 Tightening torques for recommended standard torque values in Nm. In order to obtain the correct torque values, a reliable torque wrench should always be used and the threads should be dry.

10-10

DESCRIPTION OF POWERED DAMPING VALVE ASSY.

PAGE NO. B 9-149-1

9

7

15 4 10

14 13

16 17 5 19

20

15 6

8 12 11

18

T

1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16/17 18 19 20

Item list Tank port to swivel Pressure port to swivel Drain port to swivel Damping cylinder port + side Damping cylinder port - side Reducing/relieving valve Setting: 14 bar Gauge adapter 14 bar Relief valve Setting: 80 bar Gauge adapter 80 bar Flow regulator Pressure reducer Setting: 60 bar Gauge adapter 60 bar Electro valve Electro valve Check valve Flow regulator Tank port Pressure port inlet Drain port

20

9

18

8 15

D

P

3

2

19

2 1 3 11

6 15

10

17

16 13

4 5

7 12

14

4 5

hydraulic schematic is shown for reference only.

12-13(02-13)

DESCRIPTION OF POWERED DAMPING VALVE ASSY.

PAGE NO. B 9-149-2

Description of the function of the powered damping cylinders 1.

TO ADJUST THE DAMPING FORCE



Screw adjuster on cartridge no. 16 in to increase the damping force when piston is pressed inwards, and screw the adjuster out to reduce the force. Screw the adjuster on cartridge no. 17 in, to increase the damping force when the piston is extended, and screw the adjusting screw out to reduce damping force.

2.

POWERED MODE



In this mode either the Y51 or the Y52 solenoids can be energized in order to power the damping cylinders in either direction. The 80 bar relief valve is fitted in order to avoid overloading of the spreader in the powered mode.

3.

TO ADJUST THE SPEED



To adjust the speed of the powered damping mode, adjust flow regulator 10 clockwise to reduce and counterclockwise to increase.

12-13(02-13)

DESCRIPTION OF SINGLE SPEED ROTATION BLOCK

PAGE NO. B 9-153

1

T

2

13 12

P

3

11

4 Drain 5 6

10 9

7 8

Adjustment of rotation motor pressure To alter the rotation motor pressure, turn the adjusters on cartridge nos 7 and 8 clockwise to increase the pressure and anti-clockwise to decrease the pressure.

T

P

D

ITEM LIST 1 Solenoid valve 2 Flow control valve 3 Solenoid valve 4 Drain port 5 Brake port 1 6 Brake port 2 7 Relief valve 8 Relief valve 9 Motor port 1 10 Motor port 2 11 Pressure line 12 Relief valve 13 Tank port

Rotation direction 4

Brake release

13

11

12

Setting (80 bar) Setting (80 bar)

2 3

T

P

B

A

Setting (40 bar)

1

8 7 6

5

9

10

04-2014

SECTION

C

DIAGRAMS

HYDRAULIC SYMBOLS ACCORDING TO ISO STANDARD

PAGE NO. C 120-001

1.

Pump (variable displacement)

13.

Directional valve (single solenoid, 2 positions)

2.

Motor (fixed displacement)

14.

Directional valve (single solenoid, 2 positions)

3.

Pressure relief valve (normally closed)

15.

Directional valve (single solenoid, 2 positions)

Sequence valve (normally closed)

16.

Pressure reducing valve (normally open)

17.

Directional valve (double solenoid, 3 positions, spring centred)

18.

Directional valve (double solenoid, 3 positions, spring centred)

19.

Directional valve (double solenoid, 3 positions, spring centred)

20.

Directional valve (double solenoid, 3 positions, spring centred)

Check valve (pilot operated)

21.

Main line

Check valve (pilot operated)

22.

Pilot line

Flow control valve (fully adjustable)

23.

Closed connection

24.

Connection point

25.

Crossing point without connection

26.

Filter

27.

Double acting cylinder

28.

Pressure

29.

Tank

30.

Components range

RPEC-FAN 4. RSDC-LAN 5.

PBDB-LAN PRH 102 S 50

Load control valve (counterbalance)

6. CBCA-LHN 7. CXDA-XCN 9C600S CVH 103 P 8. CKCB-XCN 9. CPOM2 10. NFCC-LCN NV 101 S 11. NCCB-LCN 9F600S FM2DDKN

12.

Check valve

Flow control valve (fully adjustable with reverse free flow check)

Flow control valve (fully adjustable, FDCB-LAN pressure-compensated with reverse free flow check)

Directional valve (double solenoid, 2 positions, without spring)

05-03

SECTION

D

MECHANICAL PARTS

PAGE NO. D 510-689

MAIN FRAME

12

4 5

1 2 3

6

9 10 11

8 7

13

Qtys are for a complete spreader Note Item Part no

Qty

Part name

1 6996942 12 Bolt M6S M6x25 2 6990052 4 Strip 3 6990051 4 Cover D) 4 2 Wear pads 5 1332281 2 Pin 6 6996194 2 Cotter pin 7 6996099 2 Washer 8 6990056 2 Bracket 9 0302402 12 Nut M12 Locking 10 6996102 12 Washer 11 6996101 12 Bolt M6S M12x55 E) 12 2 Extension cylinder assy. x) 1332281 2 Pin x) 6996194 2 Cotter pin x) 6996099 2 Washer D) 13 2 Pendular twistlock assy. D) See section D E) See section E x) Mounted in opposite end of the ext. cyl.

06-08(01-04)

PAGE NO. D 510-818-1

ROTATOR ASSY. WITH TILT 59 60 61

5 1

10

2

11 6

3 2

8

7

4

12

9

10 11 13

14 15 16

19 20 21 22

17 18 35

23 24 25 26 27

28 21 22 29 31 30 32 46 58

47 51 45 52 56 63 64

62

53

36

41 42

55

67 57 66 65

2 4

50

54 50

22 21

37

38 39 40

43 44 4

45 46

2

49

48

47, 51 02-2014(11-2013)

ROTATOR ASSY. WITH TILT

Note Item Part no

Qty

PAGE NO. D 510-818-2

Part name

1 6996567 4 Bolt M6S M10x90 2 6996568 20 Washer 3 6990528 1 Bracket 4 6996007 10 Nut M10 Locking E) 5 1 Valve assy. (swivel) 6 1329469 2 O-ring E) 7 1 Sviwel assy. x) 8 6996252 1 Hydraulic motor 9 6996288 1 Key 10 6996029 8 Screw allen MC6S M12x30 11 6996025 8 Washer M12 Nordlock E) 12 1 Valve assy. (rotation/brake) 13 6996571 1 Cover y) 14 6996569 2 Transmission 15 6990793 1 Bracket F) 16 1 Splitter box 17 6991574 14 Bolt M6S M16x60 10.9 6991575 6 Bolt M6S M16x55 10.9 18 0296426 20 Washer 19 6990535 2 Key 20 6990536 2 Nut ring 21 6996003 36 Washer M10 Nordlock 22 6996294 36 Bolt M6S M10x25 F) 23 2 Sensor 24 6996419 2 Bracket 25 6996420 2 Top plate 26 6996296 4 Washer M6 Nordlock 27 6996561 4 Screw allen MC6S M6x55 28 6990658 2 Cover plate 29 6996725 44 Bolt M6S M24x210 30 6996309 52 Bolt M6S M24x150 31 6996299 190 Washer 32 6996563 95 Nut M24 35 6996297 1 Slewing ring 36 6990288 8 Nylon pad 6991005 x Shim t=2mm 6991006 x Shim t=5mm 6991007 x Shim t=8mm 6991008 x Shim t=10mm 37 6990289 8 Plate 38 6996028 16 Roll pin 39 6996310 24 Bolt M6S M20x100 40 6990290 4 Housing 41 6990199 4 Key 42 6996021 12 Screw allen MC6S M8x16 43 6996566 28 Washer 44 6996565 28 Nut M20 45 6990714 4 Pin 46 6990533 4 Ring 47 0302408 4 Nut M36 E) 48 2 Sideshift cylinder assy. 49 6990462 2 Pin 50 6996005 6 Bolt M6S M10x80

02-2014(11-2013)

ROTATOR ASSY. WITH TILT

Note Item Part no

Qty

51 0320181 E) 52 53 1332285 54 6990660 55 6996456 56 1329443 57 6990661 6996775 6996774 58 1329442 59 6990715 60 6996761 61 6996025 62 6990794 63 6990795 64 6996786 65 6991746 66 6992662 67 6996296

PAGE NO. D 510-818-3

Part name

4 Washer 4 Tilt cylinder assy. 4 Spacer 4 Pin 2 Screw allen MC6S M12x140 2 Grease nipple 2 Pin 4 Snap ring 2 Ball joint 4 Ball joint 2 Bracket (electrical box) 4 Bolt M6S M12x45 4 Washer M12 Nordlock 4 Shim 4 Wear pad 8 Screw allen MLC6S M12x25 2 Grease nipple plug 4 Bolt M6S 16 x 30 4 Washer M16 Nordlock

E) See section E F) See section F x) Use seal kit: 6999017 for Ross Parker type of motor y) Use seal kit: 6999031

02-2014(11-2013)

PAGE NO. D 510-790

WEAR PADS

SUPPORT RING OF MAIN FRAME

1 2

REAR SUPPORT OF EXTENSION BEAM

11 3

4

7 4

7 5

6

10

5

6

8

5

6

9

Multiply qtys by 2 for a complete spreader Note Item Part no

1 2 3 4 5 6 7 8 9 10 11

Qty Part name

6996101 6996025 6990058 1332310 6996294 6996003 6990436 6990522 6990583 6990584 6990585

6 Bolt 6 Washer 1 Shim 10 Wear pad 30 Bolt 30 Washer 6 Retainer 2 Wear pad 1 Retainer 1 Retainer 1 Retainer

M6S M12x55 10.9 M12 Nordlock M6S M10x25 10.9 M10 Nordlock

03-04(03-03)

WELDED SPARE PARTS

PAGE NO. D510-1353

Rotator top

Head

End beam

Rotator carriage Main frame

Extension beam Ordering of welded parts (e.g. main frames, extension beams, rotators, heads and end beams) Please contact your dealer for ordering of ELME welded spare parts and provide part description, ELME specification number and Elme serial number (which is shown on the ELME name plate).

09-2014

PENDULAR TWISTLOCK ASSY.

PAGE NO. D 550-230-1

64 63

55 56 57 58

60 61

59 13,23

65

33 34 35 36 37 38

58

62 1

39

5

2

40

8 10

8 7

6

4

9

17

41

11

18

42 43

12

44

3

13 14

19 20

45 46 47

43 42

21

51

15 16 17 18 5 22

28

23 24 25

48

26

50

27

49 52

51 29

30 66

53 31 54

32

05-13(01-13)

PENDULAR TWISTLOCK ASSY.

PAGE NO. D 550-230-2

Multiply qtys by 2 for a complete spreader. Note Item Part no

Qty Part name

1 6990016 z) 2 6990636 z) 3 6990637 z) 4 0292516 F) 5 z) 6 6996162 z) 7 6996188 z) 8 6996007 z) 0320159 z) 9 6996301 z) 10 0292507 s) 11 6990001 12 6996654 13 6996014 14 6996003 15 6996186 z) 16 6996296 z) 17 6996420 z) 18 6996419 19 6996478 20 6996003 21 6990291 22 6996973 23 6996007 24 6990292 25 6996724 26 6990293 27 6996027 28 6996026 29 6990294 30 6990457 x) 31 6996028 32 6990011 x) 33 6990007 x) 34 6996021

1 Tie rod 1 Bracket 1 Sensor bracket 2 Bolt M6S M10x45 8.8 4 Proximity switch 4 Washer 2 Bolt M6S M10x40 8.8 4 Nut M10 Locking 4 Washer 4 Nut M6 Locking 4 Bolt M6S M6x60 8.8 1 Twistlock cylinder assy. 2 Roll pin 6 Bolt M6S M10x25 8.8 4 Washer M10 Nordlock 4 Bolt M6S M6x35 8.8 4 Washer M6 Nordlock 4 Washer 4 Bracket 4 Bolt M6S M10x65 8.8 4 Washer M10 Nordlock 2 Bracket 4 Screw allen MC6S 12x150 12.9 4 Nut M10 Locking 2 Indicator 2 Spring 2 Bracket 2 Spring 4 Screw allen MC6S M12x90 8.8 2 Rod 2 Seated tower 2 Roll pin 2 Seated pin 2 Pin 2 Screw allen MLC6S M8x16 8.8

05-13(01-13)

PENDULAR TWISTLOCK ASSY.

Note Item Part no x) 35 x) 36 x) 37 x) 38 x) 39 x) 40 x) t) 41 42 43 44 45 46 47 x) u) 48 x) v) 49 x) v) 50 x) v) 51 x) v) 52 x) 53 x) 54 y) 55 y) 56 y) 57 y) 58 y) 59 y) 60 y) 61 y) 62 y) 63 y) 64 65 66

F) s) t) u) v) x) y) z)

PAGE NO. D 550-230-3

Qty Part name

6996022 6996020 6996023 6996022 6990012 6990013 6999001 6996018 6996016 6996015 6990002 6996001 0292658 6999002 6999003 6990014 1329443 6996017 6990017 6990015 6996638 6996008 6996640 6996641 6990576 6996307 6996006 6990577 6990575 0302400 6991195 6996028

2 Washer 2 Ring pin 8 Bolt 8 Washer 2 Crank 2 Collet 2 Upper bearing 4 O-ring washer 4 O-ring 2 Ball joint 2 Adjuster 2 Washer 2 Nut 2 Lower bearing 2 Bushing 2 Sleeve 4 Grease nipple 8 Spring 2 Key 2 Twistlock 1 Clamp 1 Snap ring 1 Washer 2 Bushing 1 Housing 2 Bolt 4 Washer 1 Arm 1 Indicator 2 Nut 1 Bracket 4 Roll pin

M8 Nordlock M6S M8x80 8.8 M8 Nordlock

M16 Nordlock M16 (4x for a complete spreader)

M6S M8x45 8.8

M8 Locking

See section F or electrical device list Twistlock cyl. Seal kit no. 6999006 Upper bearing Use kit no. 6999001 Lower bearing Use kit no. 6999002 Sleeve Use kit no. 6999003 (4x for a complete spreader) Twistlock assy. Use kit no. 6999005 (4x for a complete spreader) Truck spreaders only Sensor bracket kit. Use kit no. 6999041

05-13(01-13)

SECTION

E

HYDRAULIC PARTS

35

18

19

18

17

34

14

15

20

16

21

19 18

2

22

1 3 4 1 5 1 6 7 1

23

8 9

26

25

24

1

27 28

10 11 12

13

33

32

31

30

15

14

29

EXTENSION CYLINDER ASSY. PAGE NO. E560-678-1

12-2014

EXTENSION CYLINDER ASSY.

Note Item Part no

PAGE NO. E560-678-2

Qty Part name

x)y) 1 6992450 1 Seal kit y) 2 6992720 1 Roll pin y) 3 1332344 1 Nut y) 4 6992339 1 Piston y) 5 1473478 1 Spacer y) 6 1473477 1 Bushing y) 7 6990429 1 Gland y) 8 1384403 1 Guide ring y) 9 1473476 1 Washer y) 10 1332343 1 Ring y) 11 6996025 4 Washer M12 Nordlock y) 12 6996466 4 Bolt M6S M12x85 8.8 y) 13 1473474 1 Piston rod y) 14 0356035 2 Ball joint y) 15 1332342 2 Snap ring E) 16 1 Valve assy. 17 6990523 1 Bracket 18 6996022 6 Washer M8 Nordlock 19 6996545 4 Bolt M6S M8x35 8.8 y) 20 6990019 1 Shell 21 6996836 1 Flex-track-chain 22 6990619 1 Flex chain bracket 23 6996035 8 Screw 24 6996036 4 Bolt M6S M8x20 8.8 25 6991098 2 Bracket 26 0302400 4 Nut M6M 8 Locking 27 0132860 4 Bolt M6S M12x25 8.8 28 6996025 4 Washer M12 Nordlock 29 6996029 4 Screw allen MC6S M12x30 8.8 30 6990620 1 Support 31 0302402 4 Nut M12 Locking 32 1332333 2 Nylon pad 33 6996733 4 Screw allen MLC6S M12x45 8.8 34 6991730 1 Cover, without flow regulator 6991731 1 Cover, with flow regulator 35 6997196 2 Bolt M6S M8x10 E) See section E x) Seal kit no: 6992450 y) Hydraulic cylinder assy: 6990662

12-2014

SIDESHIFT CYLINDER ASSY.

PAGE NO. E 560-340

2 2

3

1

8

9

10

9 8

7 4

5

6

2

Note Item Part no

Qty

Part name

6990542 1 Cylinder assy. 1 6990544 1 Piston rod x) 2 6999016 1 Seal kit 3 6990230 1 Gland 4 1329447 1 Piston 5 1329448 1 Nut 6 0302100 1 Set screw 7 6990543 1 Shell 8 1329441 2 Snap ring 9 1329442 2 Ball joint 10 1329443 4 Grease nipple x) Seal kit: 6999016

05-02

PAGE NO. E 560-370

SIDETILT CYLINDER ASSY.

2 3

2 1 10

9 8

7 4

5

6

2

Note Item Part no 6990663 L=328 1 6990665 x) 2 6999009 3 6990065 4 6990066 5 1329448 6 0302100 L=291 7 6990664 8 1329441 9 1329442 10 1329443

x)

Qty

Part name

1 Cylinder assy. 1 Piston rod 1 Seal kit 1 Gland 1 Piston 1 Nut 1 Set screw 1 Shell 1 Snap ring 1 Ball joint 2 Grease nipple

Seal kit: 6999009

01-03(11-01)

POWERDAMP CYLINDER ASSY.

PAGE NO. E 560-506

2 3

2 1 10

9 8

7 4

5

6

2

Note Item Part no

Qty

Part name

6991062 1 Damping cylinder assy. 1 6990945 1 Piston rod x) 2 1329449 1 Seal kit 3 1329445 1 Gland 4 1329447 1 Piston 5 1329448 1 Nut 6 0302100 1 Set screw 7 6990947 1 Shell 8 1329441 1 Snap ring 9 1329442 1 Ball joint 10 1329443 2 Grease nipple x) Seal kit: 1329449

06-05

PAGE NO. E 570-978

SWIVEL ASSY.

14

7

6

8

9 10

5

12 11

13

4 3

2

1

Note Item Part no

Qty Part name

6991250 1 6996576 2 6991251 3 6996577 4 6996296 5 6991252 6 6990540 7 6996475 8 6996003 9 6996575 x) 10 6996574 11 6996573 x) 12 6996572 13 6990541 14 1329469

x)

1 Swivel assy. 4 Screw allen MC6S M8x50 8.8 1 Base plate 4 Screw allen MC6S M6x30 12.9 4 Washer M6 Nordlock 1 Housing 1 Spindle 4 Screw allen MC6S M10x30 8.8 4 Washer 1 Bushing 2 Seal ring 1 Bearing 1 O-ring 1 Washer 2 O-ring

Seal kit: 6999032 01-07

VALVE ASSY. (EXTENSION W/O STOPS)

6 1

9

PAGE NO. E 570-633

7

10 8

Extension cylinder see section E

5

2

Note Item Part no x) x)

1 2 3 4 5 6 7 8 9 10

3

4

Qty Part name

1470841 6996045 6996131 6996032 6996040 6996043 1473482 6996122 6990021 6996130

2 Fitting 2 Fitting 2 Fitting 1 Relief valve 2 Plug 1 Electro valve 1 Electro valve 12 Screw allen 1 Cover plate 1 O-ring kit

24V 24V MC6S M5x30 12.9

x) Solenoid: 6997180 (2x), Nut 6996468 (2x), O-ring kit 6996130 (1x)

08-09(02-05)

PAGE NO. E 570-838

VALVE ASSY. (SIDESHIFT)

1

2 3 8 4

6

5

5

7 6

Note Item Part no

Qty Part name

1 x) 2 3 4 5 6 7 8

6990999 6996228 6996543 6991000 6996471 1470841 1470842 6996598 1554710



Solenoid: 6996544 (2x); Nut 6996674 (2x); O-ring kit 699159 (1x)

x)

1 Valve assy. 4 Screw allen 1 Electro valve 1 Valve body 2 Gauge adapter 4 Fitting 4 Fitting 1 Relief valve 2 Fitting

MC6S M6x40 12.9 24 VDc

02-05

PAGE NO. E 570-1052

VALVE ASSY. (PPS/TILT)

5

1

6 8,9

3,4 7

7

10,11

2

Note Item Part no

Qty

Part name

6991366 1 Valve body assy 1 6991367 1 Valve body 2 6991315 4 Plug 3 6991368 2 Plug 4 6996175 2 Seal ring 5 6996182 4 Plug 6 1470841 10 Fitting 7 6996272 2 Counterbalance 8 6997037 2 Valve cartridge 9 6996855 2 Solenoid x) 10 6996271 1 Electrovalve 11 6996228 4 Screw allen MC6S 06 x 040 12.9

x) Solenoid: 6996544 (2x), Nut 6996674 (2x), O-ring kit 6996159 (1x)

08-09(02-08)

PAGE NO. E 570-1175

VALVE ASSY. (POWER DAMPING)

3 2

16

80 bar

14 bar

60 bar

15 17

18

8 11 4

14

9

8

6

10

12

13

5 4 1

7

Note Item Part no

Qty

6991718 1 6991719 2 6996122 3 6996480 4 1470841 5 1554710 6 6996595 7 6996182 8 6996127 9 6996597 10 6996426 11 6996900 12 6996467 13 6996598 14 6997181 x) 15 6996504 x) 16 6996043 17 6996717 18 6997182

x)

Part name

1 Valve body assy 1 Valve body 8 Screw allen 8 Plug 6 Fitting O-lok 4 Fitting O-lok 2 Plug 1 Plug 3 Gauge adapter 2 Check valve 2 Flow regulator 1 Flow regulator 1 Pressure reducer 1 Relief valve 1 Pressure red./reliev 1 Electrovalve 1 Electrovalve 1 Plug 1 Plug

MC6S 5 x 30

Solenoid: 6997180 (2x); Nut 6996468 (2x); O-ring kit 6996130 (1x) 02-13(05-10)

VALVE ASSY. (ROTATION 1-SPEED WITH BRAKE)

PAGE NO. E570-1339

12

11 10

1 3

14

13 9 8

7

5 6

2

4

Note Item Part no 1 2 3 4 5 6 7 8 9 x) 10 11 12 13 14

Qty Part name

6992293 6990276 6991275 1470841 1470827 6996248 6996032 6996856 6996855 6996127 6996041 6996122 6996480 6996716 6996717

1 Valve assy. 1 Valve body 9 Plug 2 Fitting 3 Fitting 1 Flow regulator 3 Relief valve 1 Valve cartridge 1 Solenoid 1 Gauge adapter 1 Electro valve 4 Screw allen 4 Plug 1 Plug 1 Plug

24 VDc MC6S 5 x 30

x) Solenoid: 6997180 (1x), Nut 6996468 (1x), O-ring kit 6996130 (1x) 06-12

PAGE NO. E570-566

VALVE ASSY. (SWIVEL)

3

2 4

1

7

6 5

Note Item

Part no

Qty Part name

1 6 5 2 4 3 7

6992116 1 Valve assy. 6992117 1 Manifold 1470841 2 Fitting 1470828 1 Fitting 6996595 2 Plug 6996182 1 Plug 6996597 1 Check valve 6991562 1 Pressure reducer

02-12

PAGE NO. E 570-1088-1

1

1

Tilt cylinder

Tilt cylinder

HYDRAULIC SYSTEM MODEL 817 PPS

2

2

Swivel assy.

3

6

11

7 8 9

10

12

14

13 15

16 5

14 Tilt cylinder

Tilt cylinder

13

4 01-11(05-08)

HYDRAULIC SYSTEM MODEL 817 PPS

Note Item Part no E) E) E) E)

1 6996763 2 6996762 3 4 5 6999246 6 6997080 7 6997081 8 6996910 9 6997082 10 11 6996911 12 6997011 13 6996336 14 6996764 15 16 6999245



E)

PAGE NO. E 570-1088-2

Qty Part name 2 2 1 1 1 1 1 1 1 1 1 2 2 2 1 1

Hose assy. Hose assy. Valve assy. (swivel) Valve assy. (sideshift) Hose assy. Hose assy. Hose assy. Hose assy. Hose assy. Valve assy. (rotation/brake) Hose assy. Hose assy. Hose assy. Hose assy. Valve assy. (tiltfloat) Hose assy.

See section E

01-11(05-08)

Stop cyl. (optional)

23

6

2

cyl.

18

4

3

7

8, 9

22

2

14

Sideshift cylinder

21

5

16

2

3

13

1

15

Extension cylinder

Sideshift cylinder

Twl.

5

Extension cylinder

17

19

10

11

12

20

Stop cyl (optional)

4

HYDRAULIC SYSTEM MODEL 817 PPS Page no E 570-1298-1

09-12(11-11)

HYDRAULIC SYSTEM MODEL 817 PPS

Note Item Part no E) x) E) D) E) y) y) z)

PAGE NO. E 570-1298-2

Qty Part name

1 1 Valve assy.(main frame/sideshift) 2 6996131 4 Fitting O-lok 3 2 Sideshiftcylinder assy. 4 2 Stop kit assy. (optional) 5 2 Extension cylinder assy. 6 6996880 2 Twistlock cylinder assy. 7 6996045 4 Fitting O-lok 8 6996244 4 Fitting O-lok 9 6996599 4 Nut 10 6999246 1 Hose assy. 11 6999245 1 Hose assy. 12 6996904 2 Hose assy. 13 6996884 1 Hose assy. 14 6999117 1 Hose assy. 15 6997083 1 Hose assy. 16 6999244 1 Hose assy. 17 6996552 4 Hose assy. 18 6996143 4 Hose assy. 19 6997031 2 Hose assy. 20 1554710 2 Fitting O-lok 21 6996616 1 Hose assy. 22 6996617 1 Hose assy. 23 6997280 4 Hose assy.

D) E) x) y) z)

See section D See section E O-ring 1/2": 1495113 O-ring 1/4": 1495111 O-ring 3/4": 1495115

09-12(11-11)

PARKER O-LOK FITTINGS

Elme no.

Parker name

Male connector BSPP 6996677 4F42 edmlos 1470827 4-4F42 edmlos 1470828 4-6F42 edmlos 1470829 4-8F42 edmlos 6999143 6-6F42 edmlos 1470840 8-4F42 edmlos 6996047 8F42 edmlos 1470842 8-8F42 edmlos 6996678 8-12F42 edmlos 6996431 10F42 edmlos 6996679 10-12F42 edmlos 1554710 12F42 edmlos 6996680 12-8F42 edmlos 6992655 12-16F42 edmlos Male connector UNF 6996681 8F5 omlos 6996682 8-6F5 omlos 6996683 8-12F5 omlos 6996684 10-12F5 omlos 6996685 12F5 omlos

Thread dim (inches)

Thread dim (mm)

T5,T6

T5,T6

1/8 1/4 3/8 1/2 3/8 1/4 3/8 1/2 3/4 1/2 3/4 3/4 1/2 1

9,728 13,157 16,662 20,955 16,662 13,157 16,662 20,955 26,441 20,955 26,441 26,441 20,955 33,249

3/4-16 9/16-18 1.1/16-12 1.1/16-12 1.1/16-12

PAGE NO. E570-610-1

ORFS straight thread UNF T 9/16-18 9/16-18 9/16-18 9/16-18 11/16-16 13/16-16 13/16-16 13/16-16 13/16-16 1-14 1-14 1.3/16-12 1.3/16-12 1.3/16-12 13/16-16 13/16-16 13/16-16 1-14 1.3/16-12

Male connector Metric 6996686 6M14F82 edmlos M 14x1.5

11/16-16

Swivel male connector BSPP 6992163 4-4F642 edmls 6996687 8F642 edmls 6996688 8-4F642 edmls 6992656 8-8F642 edmls 6996689 10F642 edmls

1/4 3/8 1/4 1/2 1/2

13,157 16,662 13,157 20,965 20,955

9/16-18 13/16-16 13/16-16 13/16-16 1-14

Male elbow BSPP 45o 6996690 4-4V4 omlos 6996283 8V4 omlos 6996691 10-12V4 omlos 6996692 12V4 omlos

1/4 3/8 3/4 3/4

13,157 16,662 26,441 26,441

9/16-18 13/16-16 1-14 1.3/16-12

1/8 1/4 3/8 1/4 1/2 3/4 3/4

9,728 13,157 16,662 13,157 20,955 26,441 26,441

9/16-18 9/16-18 13/16-16 13/16-16 13/16-16 1-14 1.3/16-12

Male elbow BSPP 90o 6996518 6996045 6996131 6996626 6996693 6996694 6996695

4C4 omlos 4-4C4 omlos 8C4 omlos 8-4C4 omlos 8-8C4 omlos 10-12C4 omlos 12C4 omlos

Male elbow UNF 90o 6996696

12C5 omlos 1.1/16-12 1.3/16-12

Swivel nut elbow 90o 6996697 6996273 6996698

4C6 los 9/16-18 9/16-18 8C6 mlos 13/16-16 13/16-16 12C6 mlos 1.3/16-12 1.3/16-12

09-13(05-02)

PARKER O-LOK FITTINGS

Elme no.

Parker name

Thread dim (inches) T1,T5,T6

Thread dim (mm) T1,T5,T6

PAGE NO. E570-610-2

ORFS straight thread UNF T

Male branch tee BSPP 6996699

8S4 omlos

3/8

16,662

13/16-16

8R4 omlos 12R4 omlos

3/8 3/4

16,662 26,441

13/16-16 1.3/16-12

Male run tee BSPP 6996700 6996613

Swivel nut run tee 6996701 8R6 mlos 13/16-16 13/16-16 6997208 10R6 mlos 1-14 1-14 6996702 12R6 los 1.3/16-12 1.3/16-12 Swivel nut branch tee 6996703

T

8S6 mlos 13/16-16 13/16-16

Pressure gauge fitting BSPP 6996704

4-4G4 mlomos

1/4

13,157

9/16-18

Bulkhead union (without bulkhead locknut) 6996244 6996705 6996493 6996706

4W los 9/16-18 8W mlos 13/16-16 10W mlos 1-14 12W mlos 1.3/16-12

Bulkhead union 90o elbow (without bulkhead locknut) 6996707 6996708

4WE los 8WE mlos

9/16-18 13/16-16

Bulkhead locknut 6996599 4W LNLS 9/16-18 6996709 8W LNLS 13/16-16 6996710 10W LNLS 1-14 6996711 12W LNLS 1.3/16-12

O-ring for Parker fittings ORFS male ORFs straight thread UNF

Dimension (mm) ID x section

Elme no.

Size

1495111

-4

9/16-18

7,65 x 1,78

6992657

-6

11/16-16

9,25 x 1,78

1495113

-8

13/16-16

12,42 x 1,78

1495114

-10

1-14

15,60 x 1,78

1495115

-12

1.3/16-12

18,77 x 1,78

09-13(05-02)

SECTION

F

ELECTRICAL PARTS

PAGE NO. F580-756-1

ELECTRIC SYSTEM 2

35

1

2

3,6

3,6

4,6 33

21,22

49

48 40 21

27,34

7

50

1

12 32 42 52 43

5,6

1

1

10

8

10

28,30

31,23

29,30

15

47

9

9

1

14 16

38

1 11

37 25

27

21

26

44

35 9 46 1

2

24

35

36

16

36 1

51 21,22

45

13

39

1

41

51

20

46

19

15

18 9

17,23

44 47

37

11

1

1 47 9

44

14

38 12-2014

ELECTRIC SYSTEM

Note Item Part no

Qty

PAGE NO. F580-756-2

Part name

1 1334633 17 Cover x) 2 6996578 10 Gland 6996579 10 Nut x) 3 6996496 2 Indication light Yellow x) 4 6996497 1 Indication light Red x) 5 6996498 1 Indication light Green x) 6 6996453 4 Bulb x) 7 6990044 1 Panel or 6991645 1 Indication LED light panel assy. (only sold complete) 8 6990734 1 Harness 9 6996012 14 Sensor 10 6990724 2 Harness y) 11 6990717 2 Harness 12 6996439 2 Relay 13 6990719 1 Harness 14 6991139 2 Harness 15 6992762 2 Warning light 16 6996070 /m Cable 17 6990614 1 Electric box 18 6990621 1 Printed circuit board 19 6990622 2 Printed circuit board 20 6990623 1 Printed circuit board 21 6996580 6 Gland 6996581 5 Nut 22 6996582 3 Reduction 6996588 3 Nut 23 6990513 4 Bracket 6996594 8 Bolt M6S M6x40 6996301 8 Nut M6 Locking 1459409 8 Shock absorber 0302400 8 Nut M8 Locking 6996022 8 Washer M8 Nordlock 24 6996583 2 Gland 6996584 2 Nut 25 6996585 1 Housing 24-pol 6996090 1 Insert 24-pol male 26 6996586 1 Cable housing 24-pol 6996091 1 Insert 24-pol female 27 6996587 2 Gland 6996588 1 Nut 28 6996087 1 Insert 16-pol male 29 6996086 1 Insert 16-pol female 30 6996589 2 Cable housing 16-pol 31 6990638 1 Electric box 32 6996769 1 Fuse holder 6996946 1 Fuse 10 A 33 6990672 1 Printed circuit board 34 6996592 1 Reduction 6996644 1 Nut 35 6990560 2 Cable assy. 36 6990545 2 Cable assy. 37 6990471 2 Cable assy. 38 6990470 2 Cable assy. 39 6992040 /m Cable 40 6997107 /m Cable 41 6996730 1 Counter 42 6996771 11 Terminal 43 6996770 5 Terminal 44 6992658 4 Working light

12-2014

ELECTRIC SYSTEM

Note Item Part no

Qty

PAGE NO. F580-756-3

Part name

45 6990298 1 Circuit board 46 6992796 2 Sensor 47 6992797 4 Cable assy. 48 6996071 /m Cable 49 6990477 1 Cable assy. 50 6990468 2 Cable assy. 51 6990465 2 Cable assy. 52 6991490 1 Terminal

x) Indication light assy: 6990519 y) Without stops, Interface box: 6990724 (2x)

12-2014

ELECTRICAL PARTS FOR TRUCK SPREADER

PAGE NO. F 580-264-1

Cable assy., interface boxes, printed circuit board, chassi housing,etc - See Wiring Diagram section C

Electric boxes for truck spreaders Spreader box (empty) Rotator box (empty)

6990614 stainless steel 466x220x100 6990638 stainless steel 465x220x100

Bracket 6990513 L=280mm Bracket 6991321 L=300mm Shock absorber(for Canbus)6991438 M4 Shock absorber 1459409 M8 Nut 0302400 M8 Locking Washer 6996022 M8 Nordlock Bolt 6996594 M6x40 Nut 6996301 M6 Locking Sensors Sensor 6996268 12 mm Sensor 6996330 18 mm Sensor 6996082 30 mm Ultra sonic proximit switch 6996542 18 mm

Sensor kit with 3-pin connector 6999046 Sensor with cable and connector 6996197 Sensor with cable and connector 6996012 (twistlock rotation sensing range 10mm) sensor with cable and connector 6997348 (20'40' length ind. sensing range 15mm) Ultra sonic proximit switch - with cable and connector 6990906

12 mm 18 mm 30 mm 30 mm 18 mm

Photoelectric sensor 6996500 Photoelectric sensor with cable 6996854

Switch - arm

6996303 6996304

Covers Cover 3-pole Cover 10-pole

6996499 (yellow) 1334633 (black)

12-12(09-12)

ELECTRICAL PARTS FOR TRUCK SPREADER

Socket blocks for PCB's



PAGE NO. F 580-264-2

Part no.

8-pin 6996936 10-pin 6996873 Mounting block (for socket block) 1523909

12-12(09-12)

PAGE NO. F 580-677

LIGHTS FOR TRUCK SPREADERS Working light



Working light (square)

6996753 (assembly no.) Bulb 6996800

Indicator light assy. for 1 light. Colours assembly no. (inkl. cable) Yellow 6990640 Right Yellow 6990641 Left Red 6991644 Green 6991732

Panel 6990939

Indicator light assy. for 3 lights. colours from left to right Colours Green, yellow, red Green, yellow, red Green, white, red Green, yellow, white Green, red, white White, yellow, red Red, yellow, white Red, yellow, green Yellow, white, yellow

Assembly no. (inkl. cable) 6990642 6990643 (with 5 pol male connector) 6990644 6990645 6990646 Panel 6990191 6990647 6990648 6990649 6990650

Indicator light assy. for 4 lights. Colours from left to right Colours assembly no. (inkl. cable) Yellow,green,red,yellow 6990519 Yellow,green,red,yellow 6990651(for 812,813 spreaders) Panel 6990044

Indicator light assy. for 6 lights. Colours from left to right

Panel 6990389 Panel 6990508 (for 572 spreaders)

Colours assembly no. (inkl. cable) Red,red,yellow Green,red,green 6990652 Yellow, green, red Yellow, green, red 6990653

Indicator light assy. for 11 panels. Colours White,yellow,red yellow (8x)

Yellow

Yellow

Assembly no. (inkl. cable) 6990654

Green

Red

Bracket 6999208 Panel 6990655

Indicator light colours. Red 6996497 Yellow 6996496

Green White

6996498 6996713

Bulb 6996453

02-11(03-09)

LIGHTS FOR LIFT TRUCK SPREADERS Working light Assembly no. (incl. cable) Bulb 6996800 Working light (square) 6992658 (assembly no.) Working light (led) 6992082 (laden cont. handler) Working light (led) 6992087 (empty cont. handler) Indicator light assy. for 1 LED light Colours Assembly no. (incl. cable) Yellow (cable RH side) 6992420 Yellow (cable LH side) 6992421 White 6991024 Green 6992422 Red 6992423 Blue 6992721

6992082

PAGE NO. F580-348

6992087

Panel 6990639

Indicator light assy. for 2 LED lights Colours

Assembly no. (incl. cable)

Blue, yellow 6999209 Indicator light assy. for 3 LED lights. (colours from left to right) Colours

Assembly no. (incl. cable)

Green, yellow, red 6991624 Green, white, red 6991625 Green, yellow, red 6992109 (Deutsch connector) Indicator light assy. for 4 LED lights (colours from left to right) Colours

Assembly no. (incl. cable)

Yellow, green, red , yellow 6991645 Yellow, green, red , yellow 6997155 Yellow, green, red, yellow 6992425 (Deutsch connector) Yellow, green, red, yellow 6992228 (Deutsch connector) Indicator light assy. for 11 LED lights Colours Green,yellow, red,yellow (8x)

Assembly no. (incl. cable) Bracket 6999208 Panel 6990655

6991626

Indicator light assy. for 9 LED lights Colours Green,yellow, red,yellow (6x)

Assembly no. (incl. cable) 6992424

Bracket 6999208 Panel 6990655

Indicator LED light Colours

Assembly no. (incl. cable)

Green 6991646 Red 6991647 White 6991648 Yellow 6991649 04-2014(06-2013)

SECTION

G

SPECIAL PARTS

ADDITIONAL PARTS (HOSE CLAMPS)

PAGE NO. G590-121

Hose clamps Hose clamp 1/4" Hose clamp 3/8" Hose clamp 3/8'' Hose clamp 1/2" Hose clamp 5/8" Hose clamp 3/4"

kit no. 6999036 kit no. 6999037 (for hose with diameter 17,4 mm) kit no. 6999055 (for hose with diameter 15,5 mm) kit no. 6999038 kit no. 6999039 kit no. 6999040

Option Bracket Locking plate

part no. 6991382 part no. 6997259

Hose clamps Hose clamp 28 mm Hose clamp 20 mm Screw allen MC6S 6x40 Screw allen MC6S 6x45 Screw allen MC6S 6x50 Nut M6 Locking

part no. 6996557 part no. 6996558 part no. 6999112 part no. 6996559 part no. 0296003 part no. 6996301

Hose clamps - rubber Hose clamp 3/8" part no. 6999078 Hose clamp 1/2" part no. 6999079 Hose clamp 3/4" part no. 6992659 Cover plate part no. 6996038 Bolt part no. 6996416 Washer M8 Nordlock part no. 6996022

04-2014(12-2011)

ADDITIONAL PARTS (PIN FOR DAMP. CYL.)

PAGE NO. G 590-175

Pins (for sideshift, slew/reach and damping cylinders) - Pin Part no. 6990714 - Spacer Part no. 6990533 - Washer Part no. 0320181 - Nut M36 Locking Part no. 0302408

10-05(06-03)

ADDITIONAL PARTS (BRACKETS FOR HOSE CLAMPS)

PAGE NO. G 590-195

Brackets Hose clamp bracket (on spreader) Part no. 6990529 Bolt Part no. 0292514 (4x) Washer Part no. 6996152 (4x) Hose clamp bracket (on rotator) Part no. 6990983 Bolt Part no. 6996556 (3x) Washer Part no. 6996025 (3x) Clamp Part no. 6996557 (4x) Clamp Part no. 6996558 (2x) Screw allen MC6S 6 x 50 Part no. 0296003 (8x) Screw allen MC6S 6 x 45 Part no. 6999210 (4x) Washer Part no. 1329493 (12x)

6990983

6990529 02-11(08-03)

ADDITIONAL PARTS (COVER PLATE)

PAGE NO. G 590-216

When stops are not fitted, this cover plate is mounted on main frame. Cover plate Part no. 6990685 - Screw allen M6S M12x25 Part no. 6996482 (4x) - Washer M12 Nordlock Part no. 6996025 (4x)

12-03

ADDITIONAL PARTS (PIN FOR DAMP. CYL. ON ROTATOR)

PAGE NO. G 590-306

1

3, 4 2 *)

Note Item Part no

Qty



1 1332285 2 6990950 3 0302408 4 0320181



*)

Part name

2 Spacer 2 Pin 2 Nut 2 Washer

M36 Locking

Torque 650-700Nm

11-10(02-05)

ADDITIONAL PARTS (BUMPERS)

Complete Bumper Kit

PAGE NO. G590-371

Part no. 1461284

Bumper Part no. 6990182 (2x) - Bolt M6S M24x130 - Washer - Nut M24 Locking - Bolt M6S M16x140 - Washer - Nut M16 Locking

Part no. 6996760 (4x) Part no. 6996206 (8x) Part no. 6996191 (4x) Part no. 6996196 (2x) Part no. 0296426 (4x) Part no. 0302404 (2x)

12-06(02-06)

ADDITIONAL PARTS (BRACKET LIGHT ASSY.)

PAGE NO. G 590-572

Bracket Part no. 6991820 Bolt M6S 8 x 30 Washer M8 Nordlock Shock absorber

Part no. 6996185 (3x) Part no. 6996022 (3x) Part no. 1459409 (3x)

05-10

ADDITIONAL PARTS (CABLE FOR CAMERA)

PAGE NO. G 590-573

1

5 2 4 6 3

Note Item Part no

Qty

Part name

1 6990705 2 Bracket 2 6991824 2 Hydraulic hose 3 6997265 /m Cable for camera 4 6996827 1 Hose grease filled 5 6990471 2 Cable assy. 6 6996538 /m Cable/meter

12-2014(12-2013)

SECTION

H

REVISION RECORDS

Revision records

Revision Date

Issued by

Description if change

2014-12-08 H. Tånne Initial Release

© ELME Spreader AB • 2014

ELME Spreader AB

Stålgatan 6, P.O. Box 174 SE-343 22 Älmhult, Sweden Phone +46 476 558 00 www.elme.com